WorldWideScience

Sample records for metallography

  1. Metallography

    International Nuclear Information System (INIS)

    Dieser, K.; Kopp, W.U.; Paul, J.; Wallura, E.

    1986-01-01

    On the 9th-11th October 1985, the annual Metallography Conference (Metallographie-Tagung) took place in Europahalle, Trier. The following items were discussed: Metallography of soldering and welding - Metallographic examinations of corrosion processes - Structural and material properties - Metallographic preparation techniques - Metallography of corrosion and wear protection coatings. Also this time, most of the speakers' manuscripts were made available in the booklet 'Sonderband 17'. This is a comprehensive outline of the present view in metallographic examination methods on the above mentioned subjects. All participants in the production of this booklet are gratefully acknowledged for their intensive yet speedy work. 10 contributions have been separately analyzed in the ENERGY data base. (orig.) [de

  2. Color metallography

    International Nuclear Information System (INIS)

    Hasson, Raymond.

    1976-06-01

    After a short introduction explaining the reasons why color metallography was adopted, the various operations involved in this technique are described in turn and illustrated by colored photomicrographs. The sample preparation (cutting, covering) and surface preparation (trimming, polishing, finishing) are described briefly. The operations specific to color metallography are then detailed: revelation of the structure of polished surfaces, dye impregnation techniques, optical systems used in macrography, in micrography, different light sources used in microscopy, photographic methods [fr

  3. Colour Metallography of Cast Iron

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2009-05-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron.Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron , uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditionalmaterials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  4. Colour Metallography of Cast Iron - Chapter 2: Grey Iron (Ⅲ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2009-11-01

    Full Text Available The book, Colour Metallography of Cast Iron , uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour metallographic photos. This book consists of five sections: Chapter 1 Introduction, Chapter 2 Grey Iron, Chapter 3 Ductile Iron, Chapter 4 Vermicular Cast Iron, and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.

  5. Computer simulation and metallography of locally non-homogeneous materials

    Czech Academy of Sciences Publication Activity Database

    Ilucová, Lucia; Ponížil, P.; Svoboda, Milan; Saxl, Ivan

    2007-01-01

    Roč. 13, č. 1 (2007), s. 84-90 ISSN 1335-1532 R&D Projects: GA ČR GA201/06/0302 Institutional research plan: CEZ:AV0Z10190503; CEZ:AV0Z20410507 Keywords : non-homogeneous materials * computer simulation and metallography Subject RIV: JP - Industrial Processing

  6. Contribution of metallography to the solution of production problems. Part 1 and 2

    International Nuclear Information System (INIS)

    1987-01-01

    The proceedings of the third national conference under the title Contribution of Metallography to Solution of Production Problems, held in Karlovy Vary (CS) from 5 to 8 May 1987, contains the full texts of 90 papers of which 11 fall under the INIS subject scope. The proceedings are divided into five session, viz.: Production defects; Heat treatment and phase transformations; Recrystallization; Metallography in materials and metallurgical research; Metallography in optimizing and introducing new technologies. (Z.M.)

  7. Colour Metallography of Cast Iron - White Cast Iron (Ⅱ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2011-11-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  8. Colour Metallography of Cast Iron - Chapter 1: Introduction (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2009-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  9. Colour Metallography of Cast Iron - Chapter 2: Grey Iron (Ⅱ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2009-08-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  10. Metallography of pitted aluminum-clad, depleted uranium fuel

    International Nuclear Information System (INIS)

    Nelson, D.Z.; Howell, J.P.

    1994-01-01

    The storage of aluminum-clad fuel and target materials in the L-Disassembly Basin at the Savannah River Site for more than 5 years has resulted in extensive pitting corrosion of these materials. In many cases the pitting corrosion of the aluminum clad has penetrated in the uranium metal core, resulting in the release of plutonium, uranium, cesium-137, and other fission product activity to the basin water. In an effort to characterize the extent of corrosion of the Mark 31A target slugs, two unirradiated slug assemblies were removed from basin storage and sent to the Savannah River Technology Center for evaluation. This paper presents the results of the metallography and photographic documentation of this evaluation. The metallography confirmed that pitting depths varied, with the deepest pit found to be about 0.12 inches (3.05 nun). Less than 2% of the aluminum cladding was found to be breached resulting in less than 5% of the uranium surface area being affected by corrosion. The overall integrity of the target slug remained intact

  11. Metallography at the Met Lab -- The first fifty years

    International Nuclear Information System (INIS)

    Lee, R.H.

    1995-01-01

    The Met Lab at the University of Chicago was established to build the world's first nuclear reactor. The object was to see if a pile (CP-1) could be built to create a sustained chain reaction, i.e., controlled nuclear fission. New materials of the very best quality were needed and people of many skills worked together to achieve the goal as quickly as possible. This is the story of a select group of people who were scientific and engineering pioneers in this new field. Research continued at new sites on more advanced reactors and cooling systems. Many problems were encountered in the fabrication of reactor components, and metallography was a crucial method of analyzing the reactions and quality of consolidation. 1996 will be the 50th anniversary of the beginning of the National Laboratories, so it is appropriate to commemorate and recall some pioneering achievements

  12. Phase analysis of high-temperature alloys for nuclear application by interference layer metallography

    International Nuclear Information System (INIS)

    Hoven, H.; Koizlik, K.; Nickel, H.

    1984-01-01

    Heat-resistant metallic materials for use in high-temperature gas-cooled reactors are nickel- or ironbase, solid-solution-strengthened, or age-hardened alloys. To control the material behavior and to adapt it to realistic load conditions, they have to be tested and characterized. During recent years, interference layer metallography has become an independent characterization procedure as well as an outstanding method for sample preparation for the application of quantitative image analysis to these refractory alloys. The special problems of characterization of nickel- and iron-base alloys that can now be solved by interference layer metallography and its physical background are reported. Chromatic contrasting and the subsequent phase analysis by way of the example of three common alloys are discussed. Finally, the optimization of interference layer metallography for application in quantitative image analysis is described

  13. Examination of the isotopic exchange columns used in heavy water fabrication by nondestructive metallography

    International Nuclear Information System (INIS)

    Pascu, Romulus; Romanu, Radu; Cotarcea, Constantin; Marinescu, Bebe

    2002-01-01

    In this paper the results are presented of an investigation using nondestructive metallography of the isotopic exchange columns used for heavy water fabrication in ROMAG PROD plant at Drobeta Turnu Severin. The nondestructive metallography is based on the examination of the surface moulds. Thus the corroded areas on the inner walls of the isotopic exchange columns are investigated with metallographic replicas to observe microstructures in steel G 52/28 and reveal possible microcracks. Finally, metallographic structures of the investigated areas were determined but structural modifications with respect to the control ones were not observed. Only, in the tray 30 in the C 1106 column microcracks were evidenced in the characteristic areas at the welded joins were the tray attached to the column. So a new intervention was needed

  14. Metallography of plutonium, uranium and thorium fuels: two decades of experience in Radiometallurgy Division

    International Nuclear Information System (INIS)

    Ghosh, J.K.; Pandey, V.D.; Rao, T.S.; Kutty, T.R.G.; Kurup, P.K.D.; Joseph, J.K.; Ganguly, C.

    1993-01-01

    Ever since the inception of Radiometallurgy Laboratory (RML) in its early seventies optical metallography has played a key role in development and fabrication of plutonium, uranium and thorium bearing nuclear fuels. In this report, an album of photomicrographs depicts the different types of metallic, ceramic and dispersion fuels and welded section that have been evaluated in RML during the last two decades. (author). 14 refs., 1 tab

  15. Moessbauer spectrometry study and metallography of paramagnetic phases from zirconium-iron system

    International Nuclear Information System (INIS)

    Freitas Brandao Bittencourt, C. de.

    1976-01-01

    Binary alloys of zirconium with 3 to 23% of iron by weight, were made by diffusion at 875 0 C of iron onto thin plates of zirconium. Moessbauer spectroscopy and optic metallography indicated the phases Zr 2 Fe and Zr 4 Fe, the bulk of which probably formed during the diffusion. These phases were confirmed by electron probe microanalysis. Moessbauer spectra showed quadrupole doublets with the same hyperfine interaction parameters in both phases, but with clearly distinct asymmetries. (author)

  16. Failure of Stainless Steel Welds Due to Microstructural Damage Prevented by In Situ Metallography

    Directory of Open Access Journals (Sweden)

    Juan Manuel Salgado Lopez

    Full Text Available Abstract In stainless steels, microstructural damage is caused by precipitation of chromium carbides or sigma phase. These microconstituents are detrimental in stainless steel welds because they lead to weld decay. Nevertheless, they are prone to appear in the heat affected zone (HAZ microstructure of stainless steel welds. This is particularly important for repairs of industrial components made of austenitic stainless steel. Non-destructive metallography can be applied in welding repairs of AISI 304 stainless steel components where it is difficult to ensure that no detrimental phase is present in the HAZ microstructure. The need of microstructural inspection in repairs of AISI 304 is caused because it is not possible to manufacture coupons for destructive metallography, with which the microstructure can be analyzed. In this work, it is proposed to apply in situ metallography as non-destructive testing in order to identify microstructural damage in the microstructure of AISI 304 stainless steel welds. The results of this study showed that the external surface micrographs of the weldment are representative of HAZ microstructure of the stainless steel component; because they show the presence of precipitated metallic carbides in the grain boundaries or sigma phase in the microstructure of the HAZ.

  17. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅲ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-08-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  18. Colour Metallography of Cast Iron - Chapter 5: White Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2011-08-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  19. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅱ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-05-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  20. Colour Metallography of Cast Iron - Chapter 4: Vermicular Graphite Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2011-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  1. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅳ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-11-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  2. Colour Metallography of Cast Iron - Chapter 4: Vermicular Graphite Cast Iron (Ⅱ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2011-05-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  3. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  4. Evaluation of bonding in Kamini plate type fuel elements using ultrasonic immersion testing and metallography

    International Nuclear Information System (INIS)

    Muralidhar, S.; Pandey, V.D.; Mahule, K.N.; Prasad, G.J.; Ghosh, J.K.; Ganguly, C.

    1989-01-01

    Plate type fuel elements have been fabricated for the neutron source reactor 'KAMINI' in the Radiometallurgy Division. These plate fuel elements have been fabricated using the picture frame technique. An important step in the evaluation of the quality of the plate fuel elements is the non-destructive inspection of bonding between the clad plates and the meat and the picture frame. From the available techniques for lack of bond inspection, a choice was made to use the ultrasonic immersion testing technique. This report records the experience gained in the development of the ultrasonic immersion testing technique for the evaluation of bonding in these fuel plates, with a back-up support of metallography. (author). 7 refs., 9 figs

  5. Metallography and microstructure interpretation of some archaeological tin bronze vessels from Iran

    Energy Technology Data Exchange (ETDEWEB)

    Oudbashi, Omid, E-mail: o.oudbashi@aui.ac.ir [Department of Conservation of Historic Properties, Faculty of Conservation, Art University of Isfahan, Hakim Nezami Street, Sangtarashha Alley, P.O. Box 1744, Isfahan (Iran, Islamic Republic of); Davami, Parviz, E-mail: pdavami@razi-foundation.com [Faculty of Material Science and Engineering, Sharif University of Technology/Razi Applied Science Foundation, No. 27, Fernan St., Shahid Ghasem Asghari Blvd., km 21 of Karadj Makhsous Road, Tehran (Iran, Islamic Republic of)

    2014-11-15

    Archaeological excavations in western Iran have recently revealed a significant Luristan Bronzes collection from Sangtarashan archaeological site. The site and its bronze collection are dated to Iron Age II/III of western Iran (10th–7th century BC) according to archaeological research. Alloy composition, microstructure and manufacturing technique of some sheet metal vessels are determined to reveal metallurgical processes in western Iran in the first millennium BC. Experimental analyses were carried out using Scanning Electron Microscopy–Energy Dispersive X-ray Spectroscopy and Optical Microscopy/Metallography methods. The results allowed reconstructing the manufacturing process of bronze vessels in Luristan. It proved that the samples have been manufactured with a binary copper–tin alloy with a variable tin content that may relates to the application of an uncontrolled procedure to make bronze alloy (e.g. co-smelting or cementation). The presence of elongated copper sulphide inclusions showed probable use of copper sulphide ores for metal production and smelting. Based on metallographic studies, a cycle of cold working and annealing was used to shape the bronze vessels. - Highlights: • Sangtarashan vessels are made by variable Cu-Sn alloys with some impurities. • Various compositions occurred due to applying uncontrolled smelting methods. • The microstructure represents thermo-mechanical process to shape bronze vessels. • In one case, the annealing didn’t remove the eutectoid remaining from casting. • The characteristics of the bronzes are similar to other Iron Age Luristan Bronzes.

  6. Experiences from Refurbishment of Metallography Hot Cells and Application of a New Preparation Concept for Materialography Samples

    International Nuclear Information System (INIS)

    Oberlander, B. C.; Espeland, M.; Solum, N. O.

    2001-01-01

    After more than 30 years of operation the lead shielded metallography hot cells needed a basic renewal and modernisation not least of the specimen preparation equipment. Preparation in hot cells of radioactive samples for metallography and ceramography is challenging and time consuming. It demands a special design and quality of all in-cell equipment and skill and patience from the operator. Essentials in the preparation process are: simplicity and reliability of the machines, and a good quality, reproducibility and efficiency in performance. Desirable is process automation, flexibility and an alara amounto of radioactive waste produced per sample prepared. State of the art preparation equipment for materialography seems to meet most of the demands, however, it cannot be used in hot cells without modifications. Therefore. IFE and Struers in Copenhagen modified a standard model of a Strues precision cutting machine and a microprocessor controlled grinding and polishing machine for Hot Cell application. Hot cell utilisation of the microcomputer controlled grinding and polishing machine and the existing automatic dosing equipment made the task of preparing radioactive samples more attractive. The new grinding and polishing system for hot cells provides good sample preparation quality and reproductibility at reduced preparation time and reduced amount of contaminated waste produced per sample prepared. the sample materials examined were irradiated cladding materials and fuels

  7. Automatic quantitative metallography

    International Nuclear Information System (INIS)

    Barcelos, E.J.B.V.; Ambrozio Filho, F.; Cunha, R.C.

    1976-01-01

    The quantitative determination of metallographic parameters is analysed through the description of Micro-Videomat automatic image analysis system and volumetric percentage of perlite in nodular cast irons, porosity and average grain size in high-density sintered pellets of UO 2 , and grain size of ferritic steel. Techniques adopted are described and results obtained are compared with the corresponding ones by the direct counting process: counting of systematic points (grid) to measure volume and intersections method, by utilizing a circunference of known radius for the average grain size. The adopted technique for nodular cast iron resulted from the small difference of optical reflectivity of graphite and perlite. Porosity evaluation of sintered UO 2 pellets is also analyzed [pt

  8. Replacing the mechanical synchronism by electronic synchronism in metallography machines; Substituicao do sincronismo mecanico por sincronismo eletronico das maquinas de metalografia

    Energy Technology Data Exchange (ETDEWEB)

    Fusco, Miguel A.V.; Reis, Luiz O.M. dos [Universidade de Taubate (UNITAU), SP (Brazil)

    2009-07-01

    In the printing industry there is several segments and one of these segments is the printing in sheet metal, known how cans manufacturer (metallography). This segment consists in a preparation of the steel plates for the manufacturing industry for both cans household and industrial fields. Today most of the machines in this market segment is old and often driven by only one electric motor. The speed variation occurs through electromechanical and / or electromagnetic inverters or DC motors whose process timing and positioning of the sheet along the machine is via mechanical systems gears, gearboxes, belts and transmissions. The objective of this work is to suggest the replacement of the set of mechanical transmission by a completely electronic system through the use of AC motors, frequency inverters and programmable logic controller (PLC), that the synchronization system and position are done by encoders coupled to the PLC, ensuring the proper functioning of the whole machine. Using this system, the index of maintenance will be reduced and the machine speed will be increased from 5% to 10%, ensuring a higher production.

  9. Metallography of maraging 350 steel

    Energy Technology Data Exchange (ETDEWEB)

    Hutson, S.M.; Merten, C.W.

    1987-01-01

    A technique for etching maraging 350 steel with Glyceregia is described. Surface activation procedures are integral to this technique. Microstructural features revealed by this technique are compared with those obtained with Kalling's reagent, Fry's reagent, and 5% Nital, three etchants commonly used to reveal microstructures of maraging steels. Features which may be simultaneously revealed using Glyceregia include prior austenite grain boundaries, martensitic structure, precipitates, titanium carbo-nitrides, and reverted austenite. The other etchants examined in this investigation typically reveal only a few of the microstructural features detailed above at any one time. 11 refs., 10 figs., 2 tabs.

  10. Metallography of Battery Resistance Spot Welds

    Science.gov (United States)

    Martinez, J. E.; Johannes, L. B.; Gonzalez, D.; Yayathi, S.; Figuered, J. M.; Darcy, E. C.; Bilc, Z. M.

    2015-01-01

    Li-ion cells provide an energy dense solution for systems that require rechargeable electrical power. However, these cells can undergo thermal runaway, the point at which the cell becomes thermally unstable and results in hot gas, flame, electrolyte leakage, and in some cases explosion. The heat and fire associated with this type of event is generally violent and can subsequently cause damage to the surrounding system or present a dangerous risk to the personnel nearby. The space flight environment is especially sensitive to risks particularly when it involves potential for fire within the habitable volume of the International Space Station (ISS). In larger battery packs such as Robonaut 2 (R2), numerous Li-ion cells are placed in parallel-series configurations to obtain the required stack voltage and desired run-time or to meet specific power requirements. This raises a second and less obvious concern for batteries that undergo certification for space flight use: the joining quality at the resistance spot weld of battery cells to component wires/leads and battery tabs, bus bars or other electronic components and assemblies. Resistance spot welds undergo materials evaluation, visual inspection, conductivity (resistivity) testing, destructive peel testing, and metallurgical examination in accordance with applicable NASA Process Specifications. Welded components are cross-sectioned to ensure they are free of cracks or voids open to any exterior surface. Pore and voids contained within the weld zone but not open to an exterior surface, and are not determined to have sharp notch like characteristics, shall be acceptable. Depending on requirements, some battery cells are constructed of aluminum canisters while others are constructed of steel. Process specific weld schedules must be developed and certified for each possible joining combination. The aluminum canisters' positive terminals were particularly difficult to weld due to a bi-metal strip that comes ultrasonically pre-welded by the manufacturer. This was further complicated as the maximum electrode force was limited to low-electrode force to prevent deflection of the aluminum can during welding. Other Li-ion cells are comprised of smaller diameter cylindrical steel canisters which are inherently capable of handling greater force from the electrodes. Allowing higher-electrode forces aids greatly in insuring a consistent resistance network for the weld. Overall lessons learned: developing good jigs is critical to insure the parts and electrodes are planer to one another and the location of the weld sites remains accurate and repeatable; maintaining strict control over materials is critical--materials must be of a specific hardness and chemical composition to insure that a weld schedule is repeatable; accuracy of the die used to stamp the projections is critical and worth the investment; and proper seasoning of the electrodes is critical to producing consistent welds--once the electrodes have been properly seasoned, cleaning/dressing should be avoided until it is absolutely necessary.

  11. Identification of the zirconium hydrides metallography in zircaloy-2

    International Nuclear Information System (INIS)

    Garcia Gonzalez, F.

    1968-01-01

    Technique for the Identification of the zirconium hydrides in metallographic specimens have been developed. Microhardness, quantitative estimation and relative orientation of the present hydrides as well as grain size determination of the different Zircaloy-2 tube specimens have also been made. The specimens used were corrosion- tested in water during various periods of time at 300 degree castrating, prior to the metallographic examination. Reference specimens, as received, and heavily hydride specimens in a hydrogen atmosphere at 800 degree centigrees, have been used in the previous stages of the work. No difficulties have been met in this early stage of acquaintanceship with the zirconium hydrides. (Author) 5 refs

  12. Metallography of the indented aluminium sheet fracture surfaces

    International Nuclear Information System (INIS)

    Khan, M.A.; Qaiser, S.; Haq, A.U.; Atkins, A.G.

    1997-01-01

    It was experimentally observed that indentation of aluminium sheet samples with a sharp tool leads the off cut metal into a flare out-curvature, whose shape depends upon the geometry of the tool, applied force, displacement, material properties etc. The crack initiation, crack propagation and fracture surfaces were studied. Type grain, fibers, cut marks and voids were analyzed on optical and scanning electron microscopes to see how these were produced,. and their relationship to the material inherent properties, since this phenomenon has hot been studied so far. The sharp tool angles were responsible for the plastic flow. Plastic work per volume, fracture toughness and deformation area of the indented material. The metallographic information provided details of sheet metal deformation, and failure into the particular shapes represented on the fracture surfaces. (author)

  13. Studies of Viking Age swords: metallography and archaeology

    Directory of Open Access Journals (Sweden)

    Elisabeth Astrup, Eva

    2011-12-01

    Full Text Available The paper is a comment on Alan Williams investigation ‘A Metallurgical Study of some Viking Swords’ published in Gladius XXIX. Williams’ paper comprise metallurgical investigations of 44 Viking Age Swords, all with ULFBERHT inscriptions. Such investigations, made by a well qualified metallurgist, are essential to archaeology. Unfortunately, this one has some serious limitations. In order to give a good description of the quality of a sword-blade, samples showing at least the section through both the edge and the central part of the blade are necessary. This is mostly not the case in Williams’ investigations, and he gives insufficient information about his samples. Other weak points are his group division and his interpretation of the production area for blades containing high-carbon steel.

    Este trabajo es un comentario sobre la investigación de Alan Williams ‘A Metallurgical Study of some Viking Swords` publicado en Gladius XXIX. El artículo de Williams incluye un estudio arqueometalúrgico de 44 espadas de época vikinga, todas ellas con la inscripción ULFBERHT. Estas investigaciones, realizadas por un arqueometalúrgico altamente cualificado, son esenciales en arqueología. Sin embargo, esta en concreto presenta algunas serias limitaciones. Para poder proporcionar una buena descripción de la calidad de la hoja de una espada, son necesarias muestras de al menos la sección desde el filo y hasta la parte central de la hoja. Este no es el caso de la mayoría de las muestras de Williams, quien proporciona insuficiente información sobre su toma de muestras. Otros puntos débiles son su clasificación en grupos y su interpretación del área de producción para las hojas que contienen un acero con elevado contenido de carbono.

  14. Estimation of phosphorus content in archaeological iron objects by means of optical metallography and hardness measurements

    Czech Academy of Sciences Publication Activity Database

    Thiele, Á.; Hošek, Jiří

    2015-01-01

    Roč. 12, č. 4 (2015), s. 113-126 ISSN 1785-8860 R&D Projects: GA ČR GAP405/12/2289 Institutional support: RVO:67985912 Keywords : sword * archaeometallurgy * phosphoric iron * pattern welding Subject RIV: AC - Archeology, Anthropology, Ethnology Impact factor: 0.544, year: 2015

  15. Colour Metallography of Cast Iron - Chapter 4: Vermicular Graphite Cast Iron (Ⅱ)

    OpenAIRE

    Zhou Jiyang

    2011-01-01

    Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application ...

  16. Methods of Manufacture of Swords in Medieval Europe: Illustrated by the Metallography of some Examples

    Directory of Open Access Journals (Sweden)

    Williams, Alan R.

    1977-12-01

    Full Text Available During the Dark Ages in Europe, the manufacture of the swords known as «pattern-welded», flourished. This type first appeared in the third century and disappeared by the tenth century A. D. Their characteristic appearance has drawn attention to them and numerous papers have been published describing their manufacture.

    No disponible. Consultar resumen en inglés.

  17. A BRIEF OVERVIEW AND METALLOGRAPHY FOR COMMONLY USED MATERIALS IN AERO JET ENGINE CONSTRUCTION

    Directory of Open Access Journals (Sweden)

    Juraj Belan

    2018-01-01

    Full Text Available Aluminium, titanium, and nickel base alloys are mostly and widely used for aircraft jet engine con-struction. A proper evaluation of its microstructure is important from working safety point of view. To receive a well prepared sample of microstructure, some important steps have to be undertaken. Except for proper grinding and polishing of a sample, structure developing is a significant step, too. In order to develop microstructure various chemical reagents were used to achieve the best results for microstructure evaluation. The chemical reagents were used according to the previous knowledge and some new ones were also tested. Aluminium AK4-1č, titanium VT – 8, and nickel VŽL – 14 and ŽS6 – U alloys were used as an experimental materials. Alloy AK4-1č is used for fan blade produc-tion with working temperatures up to 300°C. It is a forged piece of metal machined down into final shape by five-axe milling machine. Alloy VT – 8 is used for high pressure compressor rotor blade production with working temperatures up to 500°C. Blades are forged as well and finally grinded. Finally nickel base alloys VŽL – 14 and ŽS6 – U are used for turbine blade production with working temperatures up 950°C. Blades for turbine are casted into mould with reducible models.

  18. Identification of the zirconium hydrides metallography in zircaloy-2; Contribucion al estudio por metalografia de los hidruros de circonio en Zircaloy-2

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Gonzalez, F.

    1968-07-01

    Technique for the Identification of the zirconium hydrides in metallographic specimens have been developed. Microhardness, quantitative estimation and relative orientation of the present hydrides as well as grain size determination of the different Zircaloy-2 tube specimens have also been made. The specimens used were corrosion- tested in water during various periods of time at 300 degree castrating, prior to the metallographic examination. Reference specimens, as received, and heavily hydride specimens in a hydrogen atmosphere at 800 degree centigrees, have been used in the previous stages of the work. No difficulties have been met in this early stage of acquaintanceship with the zirconium hydrides. (Author) 5 refs.

  19. The Metallography of Iron Objects from Semonice Stronghold in the Light of Studied Forged Pieces from Medieval Strongholds, Villages and Towns

    Czech Academy of Sciences Publication Activity Database

    Hošek, Jiří

    2006-01-01

    Roč. 12, 2-3 (2006), s. 207-220 ISSN 0354-6306 R&D Projects: GA ČR(CZ) GP404/02/P033 Institutional research plan: CEZ:AV0Z80020508 Keywords : medieval tool-making * Semonice * archaeometallurgy Subject RIV: AC - Archeology, Anthropology, Ethnology

  20. Radial plutonium redistribution in mixed-oxide fuel

    International Nuclear Information System (INIS)

    Lawrence, L.A.; Schwinkendorf, K.N.; Karnesky, R.A.

    1981-10-01

    Alpha autoradiographs from all HEDL fuel pin metallography samples are evaluated and catalogued according to different plutonium distribution patterns. The data base is analyzed for effects of fabrication and operating parameters on redistribution

  1. Fabrication and inspection of stainless-steel-clad tubes for fast reactors

    International Nuclear Information System (INIS)

    Spriet, M.

    1975-01-01

    The production of cladding tubes requires a selection of the raw material, particular core taken during the cold and hot processes, special surface preparations, heat treatments, and intermediate control during the principal steps of fabrication. The inspection is made in two stages: acceptance tests at Vallourec (Eddy current and ultrasonic tests, metrology of internal and external diameter and thickness, metallography, analyses, tensile tests) and ultrasonic tests, metrology of external diameter and thickness, metallography, analyses, mechanical tests at high temperature) [fr

  2. An ultrasonic non-destructive testing method for the measurement of weld width in laser welding of stainless steel

    Science.gov (United States)

    Zhang, Bo; Liu, Fang; Liu, Chang; Li, Jingming; Zhang, Baojun; Zhou, Qingxiang; Han, Xiaohui; Zhao, Yang

    2017-10-01

    In order to inspect welding defects of the laser welding of stainless steel, the piezoelectric bimorph focusing method is presented, the non-destructive testing system is setup. The cutting part of the laser weld sample is used to measure the welding width by metallography and the non-destructive testing system. The results show that the welding width is unevenly distributed, the relation between the ultrasonic signal amplitude and metallography is showed a good linearity, which means the ultrasonic signal amplitude can be used to measure the welding width.

  3. Optimization of phase analysis of refractory alloys in the gas-ion-reaction chamber

    International Nuclear Information System (INIS)

    Blumenkamp, H.J.; Hoven, H.; Koizlik, K.; Nickel, H.

    1980-04-01

    Reactor components outside the core which are under high thermal and mechanical stresses are made from refractory alloys. For basic research and for quality control, these materials are investigated by metallography, which is an independent group of characterization procedures as well as basis for many other methods. An important way of increasing the information about a material yielded by metallography is the expansions of phase contrast, in particular the phase contrasting in the gas-ion-reaction chamber. In this paper, the experimental procedure is described and the process of optimizing the procedure with respect to the Ni- and Fe-based refractory alloys examined in the IRW is discussed. (orig.) [de

  4. Metalografický výzkum velkomoravské kroužkové zbroje z Břeclavi-Pohanska

    Czech Academy of Sciences Publication Activity Database

    Pleiner, Radomír

    2002-01-01

    Roč. 51, č. 7 (2002), s. 77-81, 174-176 ISSN 1211-6327 R&D Projects: GA ČR(CZ) GA404/02/0751 Institutional research plan: CEZ:AV0Z8002910 Keywords : metallography * rings of the mail * Břeclav-Pohansko Subject RIV: AC - Archeology, Anthropology, Ethnology

  5. Analysis of archaeological pieces with nuclear techniques

    International Nuclear Information System (INIS)

    Tenorio, D.

    2002-01-01

    In this work nuclear techniques such as Neutron Activation Analysis, PIXE, X-ray fluorescence analysis, Metallography, Uranium series, Rutherford Backscattering for using in analysis of archaeological specimens and materials are described. Also some published works and thesis about analysis of different Mexican and Meso american archaeological sites are referred. (Author)

  6. U-10Mo Sample Preparation and Examination using Optical and Scanning Electron Microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Prabhakaran, Ramprashad [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Rhodes, Mark A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Schemer-Kohrn, Alan L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Guzman, Anthony D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-03-30

    The purpose of this document is to provide guidelines to prepare specimens of uranium alloyed with 10 weight percent molybdenum (U-10Mo) for optical metallography and scanning electron microscopy. This document also provides instructions to set up an optical microscope and a scanning electron microscope to analyze U-10Mo specimens and to obtain the required information.

  7. The neutron irradiation influence on the nodular corrosion development of zirconium RBMK-1000 tubes

    International Nuclear Information System (INIS)

    Shinakov, A.A.; Chirko, L.I.; Grinik, E.U.

    1994-01-01

    Microstructure examinations were carried out on nodular corrosion in zirconium tubes by metallography and X-ray methods. Observations show that the mono-nodules core contains secondary phase separations such as carbides, intermetallics, hydrides, etc., induced by radiation swelling. A model of the nodular corrosion development under irradiation is proposed. 10 refs., 4 figs

  8. Zbraně z knížecího hrobu z 9. století v Kolíně z pohledu archeologie a metalografie

    Czech Academy of Sciences Publication Activity Database

    Košta, J.; Hošek, Jiří

    2008-01-01

    Roč. 4, - (2008), s. 7-37 ISSN 1895-4103 R&D Projects: GA AV ČR IAA800020603 Institutional research plan: CEZ:AV0Z80020508 Keywords : princely grave * Kolín * sword * knife * axe * metallography Subject RIV: AC - Archeology, Anthropology, Ethnology

  9. U-10Mo Sample Preparation and Examination using Optical and Scanning Electron Microscopy. Rev. 1

    International Nuclear Information System (INIS)

    Prabhakaran, Ramprashad; Joshi, Vineet V.; Rhodes, Mark A.; Schemer-Kohrn, Alan L.; Guzman, Anthony D.; Lavender, Curt A.

    2016-01-01

    The purpose of this document is to provide guidelines to prepare specimens of uranium alloyed with 10 weight percent molybdenum (U-10Mo) for optical metallography and scanning electron microscopy. This document also provides instructions to set up an optical microscope and a scanning electron microscope to analyze U-10Mo specimens and to obtain the required information.

  10. 13th international symposium on autoradiography (13th ISA '83)

    International Nuclear Information System (INIS)

    Strba, J.

    1983-01-01

    At the conference, 39 papers were heard all of which are included in INIS. Topics covered include: trends in development of solid state track detectors, theory and methods of quantitative autoradiography, equipment for autoradiographs processing and track counting, uses of autoradiography in research of semiconductors, in metallography and in biology

  11. effect of prior recovery on the recrystallization of carbon steel

    African Journals Online (AJOL)

    user

    1988-09-01

    Sep 1, 1988 ... Department of Metallurgical & Materials Engineering. Anambra State University of Technology, Enugu. ABSTRACT. An investigation has been carried out, using optical metallography and hardness measurement methods, to ascertain the effect of prior-recovery heat-treatment on the rate of recrystallization ...

  12. Demonstrating the Feasibility of Molten Aluminum for Destroying Polymeric Encapsulants in SNF-Bearing Metallographic Mounts. Final Technical Report

    International Nuclear Information System (INIS)

    Dan Stout; Scott Ploger

    2004-01-01

    DOE-owned spent nuclear fuel (SNF) rods have been cross sectioned and mounted for metallography throughout the history of nuclear reactors. Many hundreds of these ''met mounts'' have accumulated in storage across the DOE complex. However, because of potential hydrogen generation from radiolysis of the polymeric encapsulants, the met mounts are problematic for eventual disposal in a geologic repository

  13. Impact of residual elements on zinc quality in the production of zinc oxide

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Dymáček, Petr; Pešlová, F.; Jurkovič, Z.; Barborák, O.; Stodola, J.

    2016-01-01

    Roč. 55, č. 3 (2016), s. 407-410 ISSN 0543-5846 Institutional support: RVO:68081723 Keywords : zinc * metallography * microstructure of zinc * zinc oxide * production of zinc oxide Subject RIV: JG - Metallurgy Impact factor: 0.959, year: 2014

  14. Effect of Prior Recovery on the Recrystallization of Carbon Steel ...

    African Journals Online (AJOL)

    An investigation has been carried out, using optical metallography and hardness measurement methods, to ascertain the effect of prior-recovery heat-treatment on the rate of recrystallization in mild steel. The results reveal a definite correlation between the combined effect of cold-work and degree of recovery on the one ...

  15. Fusion and characterization of a Cu-Zn-Al-Ni alloy of nuclear interest

    International Nuclear Information System (INIS)

    Zamora R, L.; Arenas A, J.A.; Santana M, J.S.

    2003-01-01

    The first part of the work was made in the Melting Laboratory where an ingot of each alloy was obtained under the same conditions. When having the ingots physically, the following thing consisted, in using different techniques for their characterization in the laboratories of Metallography, Scanning Electron Microscopy, (Sem), X-ray diffraction (XRD) and that of mechanical assays. (Author)

  16. Fusion and characterization of a Cu-Zn-Al-Ni alloy of nuclear interest; Fusion y caracterizacion de una aleacion Cu-Zn-Al-Ni de interes nuclear

    Energy Technology Data Exchange (ETDEWEB)

    Zamora R, L.; Arenas A, J.A.; Santana M, J.S. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    2003-07-01

    The first part of the work was made in the Melting Laboratory where an ingot of each alloy was obtained under the same conditions. When having the ingots physically, the following thing consisted, in using different techniques for their characterization in the laboratories of Metallography, Scanning Electron Microscopy, (Sem), X-ray diffraction (XRD) and that of mechanical assays. (Author)

  17. U-10Mo Sample Preparation and Examination using Optical and Scanning Electron Microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Prabhakaran, Ramprashad [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Rhodes, Mark A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Schemer-Kohrn, Alan L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Guzman, Anthony D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-10-01

    The purpose of this document is to provide guidelines to prepare specimens of uranium alloyed with 10 weight percent molybdenum (U-10Mo) for optical metallography and scanning electron microscopy. This document also provides instructions to set up an optical microscope and a scanning electron microscope to analyze U-10Mo specimens and to obtain the required information.

  18. Metallographic examination and reconstruction of the 6th century lombardic sword from Kyjov

    Czech Academy of Sciences Publication Activity Database

    Hošek, Jiří; Bárta, P.; Šmerda, J.

    2017-01-01

    Roč. 32, 7-8 (2017), s. 885-899 ISSN 1042-6914 R&D Projects: GA ČR GAP405/12/2289 Institutional support: RVO:67985912 Keywords : sword * Kyjov * metallography * Lombards Subject RIV: AC - Archeology, Anthropology, Ethnology OBOR OECD: Archaeology Impact factor: 2.274, year: 2016

  19. Effect of metallurgical variables on the austenite stability in fatigued AISI 304 type steels

    Czech Academy of Sciences Publication Activity Database

    Man, Jiří; Smaga, M.; Kuběna, Ivo; Eifler, D.; Polák, Jaroslav

    2017-01-01

    Roč. 185, NOV (2017), s. 139-159 ISSN 0013-7944 Institutional support: RVO:68081723 Keywords : Austenitic stainless steel * Chemical banding * Color metallography * Deformation induced martensite * Low cycle fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.151, year: 2016

  20. Sekera s raménky z vrchu Ostrý (k. ú. Březno, okr. Litoměřice) v Českém středohoří

    Czech Academy of Sciences Publication Activity Database

    Hošek, Jiří; Smrž, Z.; Šilhová, Alena

    2007-01-01

    Roč. 59, č. 2 (2007), s. 336-352 ISSN 0323-1267 Institutional research plan: CEZ:AV0Z80020508 Keywords : vrch Ostrý * Bohemia * flat-and-lugged axe * metallography * archaeometallurgy Subject RIV: AC - Archeology, Anthropology, Ethnology

  1. Metallographic examination of two medieval knives from Kobilić (Republic of Croatia)

    Czech Academy of Sciences Publication Activity Database

    Thiele, Á.; Hošek, Jiří; Antonić, N.; Rácz, T. Á.

    2017-01-01

    Roč. 32, 7-8 (2017), s. 867-875 ISSN 1042-6914 Institutional support: RVO:67985912 Keywords : knife * Kobilić * metallography * Middle Ages Subject RIV: AC - Archeology, Anthropology, Ethnology OBOR OECD: Archaeology Impact factor: 2.274, year: 2016

  2. Evaluation of material integrity on electricity power steam generator cycles (turbine casing) component

    International Nuclear Information System (INIS)

    Histori; Benedicta; Farokhi; S A, Soedardjo; Triyadi, Ari; Natsir, M

    1999-01-01

    The evaluation of material integrity on power steam generator cycles component was done. The test was carried out on casing turbine which is made from Inconel 617. The tested material was taken from t anjung Priok plant . The evaluation was done by metallography analysis using microscope with magnification of 400. From the result, it is shown that the material grains are equiaxed

  3. Microstructural characterization of transformable Fe-Mn alloys at different length scales

    International Nuclear Information System (INIS)

    Liang, X.; Wang, X.; Zurob, H.S.

    2009-01-01

    The as-annealed and deformed Microstructure of transformable Fe-Mn alloys were, comprehensively, characterized over a wide range of length scales. Differential interference contrast optical metallography, combined with a tinting etching method, was employed to examine the grain morphology. A new specimen preparation method, involving electro-polishing and electro-etching, was developed for scanning electron microscopy and electron back-scattered diffraction analysis. This method leads to a very good imaging contrast and thus bridges the length scale gap between optical metallography and transmission electron microscopy. Moreover, it enables simultaneous scanning electron microscopy and electron backscatter diffraction analysis which allows correlations among morphology, crystal orientation and phase analysis in the length scale of microns. Transmission electron microscopy investigations were also made to evaluate the thermal and mechanical transformation products as well as defect structures.

  4. Combining x-ray diffraction contrast tomography and mesoscale grain growth simulations in strontium titanate: An integrated approach for the investigation of microstructure evolution

    DEFF Research Database (Denmark)

    Syha, Melanie; Baürer, Michael; Rheinheimer, Wolfgang

    2013-01-01

    Motivated by the recently reported a growth anomaly in strontium titatate bulk samples1, the microstructure of bulk strontium titanate has been investigated by an integrated approach comprising conventional metallography, three dimensional X-ray diffraction contrast tomography (DCT)2, and the obs......Motivated by the recently reported a growth anomaly in strontium titatate bulk samples1, the microstructure of bulk strontium titanate has been investigated by an integrated approach comprising conventional metallography, three dimensional X-ray diffraction contrast tomography (DCT)2......, and the observation of pore shapes in combination with mesoscale grain growth simulations. The microstructural evolution in strontium titanate has been characterized alternating ex-situ annealing and high energy X-ray DCT measurements, resulting in three dimensional microstructure reconstructions which...

  5. Initial Stage of Oxidation of Iron and Steels Heated at High Temperatures Ambient

    Czech Academy of Sciences Publication Activity Database

    Adamaszek, K.; Kučera, Jaroslav

    2001-01-01

    Roč. 7, č. 1 (2001), s. 419-423 ISSN 1335-1532. [International Symposium on Metallography /11./. Stará Lesná, 25.04.2001-27.04.2001] R&D Projects: GA ČR GA106/01/0379; GA ČR GA106/01/0382 Institutional research plan: CEZ:AV0Z2041904 Keywords : iron * steels * oxidation Subject RIV: JG - Metallurgy

  6. Uranium-Molybdenum particles produced by electro-erosion

    International Nuclear Information System (INIS)

    Cabanillas, Edgardo D.; Lopez, Marisol; Pasqualini, Enrique E.; Lombardo, D. J. C.

    2003-01-01

    We have produced spheroidal U-Mo particles by the electro-erosion method using pure water as dielectric. The particles were characterised by optical metallography, scanning electron microscopy, energy dispersive spectrometry (EDS-EDAX) and X-ray diffraction. Spheroidal UO 2 particles with a peculiar distribution size were obtained with two distribution centred at 10 and 70 μm. The obtained particles have central inclusions of U and Mo compounds. (author)

  7. Fracture characteristic in creep of a 5 Cr-1/2 Mo steel at 600 and 6500C

    International Nuclear Information System (INIS)

    Paiva, R.L.C. de; Monteiro, S.N.; Silveira, T.L.

    The creep behavior of a 5 Cr-1/2 Mo steel was studied at 600 and 650 0 C. The caracteristics of fracture, observed by optical and scanning metallography, displayed a transition from intergranular to transgranular mode of rupture in the range of temperatures and stresses studied. This behavior was dicussed based upon the possible mechanisms for creep deformation taking place in this material [pt

  8. On the existence of the Fe sub 2 Nb sub 3 phase in the Fe-Nb system

    Energy Technology Data Exchange (ETDEWEB)

    Zelaya Bejarano, J.M. (Centro de Tecnologia, Universidade Estadual de Campinas, SP (Brazil)); Gama, S.; Ribeiro, C.A. (Instituto de Fisica Gleb Wataghin, Universidade Estadual de Campinas, SP (Brazil)); Effenberg, G. (Max-Planck-Inst. fuer Metallforschung, Inst. fuer Werkstoffwissenschaften, PML, Stuttgart (Germany)); Santos, C.

    1991-08-01

    The niobium-rich part of the Fe-Nb system has been investigated using metallography, electron microprobe, differential thermal analysis and the examination of diffusion couples. The phase relations are partially presented in the niobium-rich composition range of the phase diagram. It is concluded that the Fe{sub 2}Nb{sub 3} phase is not an equilibrium phase of the system, but appears metastable during slow cooling processes. (orig.).

  9. Initial stages of solidification of eutectic alloys

    International Nuclear Information System (INIS)

    Lemaignan, Clement

    1980-01-01

    The study of the various initial stages of eutectic solidification - i.e. primary nucleation, eutectic structure formation and stable growth conditions - was undertaken with various techniques including low angle neutron diffusion, in-situ electron microscopy on solidifying alloys and classical metallography. The results obtained allow to discuss the effect of metastable states during primary nucleation, of surface dendrite during eutectic nucleation and also of the crystallographic anisotropy during growth. (author) [fr

  10. Rapidly solidified prealloyed powders by laser spin atomization

    Science.gov (United States)

    Konitzer, D. G.; Walters, K. W.; Heiser, E. L.; Fraser, H. L.

    1984-01-01

    A new technique, termed laser spin atomization, for the production of rapidly solidified prealloyed powders is described. The results of experiments involving the production of powders of two alloys, one based on Ni, the other on Ti, are presented. The powders have been characterized using light optical metallography, scanning electron microscopy, energy dispersive X-ray spectroscopy, and Auger elec-tron spectroscopy, and these various observations are described.

  11. Electrical resistivity at high temperatures of Heusler alloys of the Cu2MnAl sub(1-x) Sn sub (x)

    International Nuclear Information System (INIS)

    Grandi, T.A.

    1978-01-01

    The structural fase L2 1 of the Heusler alloys Cu 2 MnAl sub (1-x) Sn sub(x), with x varying between 0 and 1, was studied. X-ray diffraction, metallography and diferential termoanalysis techniques were employed. For the alloys with x = 0; 0,05; 0,10 and 0,15 the electrical resistivity measurements were performed in the temperature range 300 K [pt

  12. Characterization of strain-induced martensitic transformation in a metastable austenitic stainless steel

    International Nuclear Information System (INIS)

    Hausild, P.; Davydov, V.; Drahokoupil, J.; Landa, M.; Pilvin, P.

    2010-01-01

    Kinetics of deformation-induced martensitic transformation in metastable austenitic steel AISI 301 was characterized by several techniques including classical light metallography, scanning electron microscopy, X-ray diffraction, neutron diffraction and electron back scattered diffraction. In situ monitoring of magnetic properties, acoustic emission and temperature increase during tensile tests at different strain rates was also performed. Results obtained by different methods are compared and discussed.

  13. Imaging systems and materials characterization

    International Nuclear Information System (INIS)

    Murr, L.E.

    2009-01-01

    This paper provides a broad background for the historical development and modern applications of light optical metallography, scanning and transmission electron microscopy, field-ion microscopy and several forms of scanning probe microscopes. Numerous case examples illustrating especially synergistic applications of these imaging systems are provided to demonstrate materials characterization especially in the context of structure-property-performance issues which define materials science and engineering

  14. Hot rolling and annealing of cast Fe-Al-Si-C alloy

    Czech Academy of Sciences Publication Activity Database

    Schindler, I.; Hanus, P.; Kopeček, Jaromír; Jarošová, Markéta; Kratochvíl, P.; Kozelský, P.; Kulveitová, H.; Rusz, S.; Subíková, M.; Cagala, M.

    2010-01-01

    Roč. 63, č. 4 (2010), 86-91 ISSN 0018-8069 R&D Projects: GA ČR(CZ) GAP107/10/0438 Institutional research plan: CEZ:AV0Z10100520; CEZ:AV0Z10100521 Keywords : iron aluminides * rolling * metallography * EBSD Subject RIV: BM - Solid Matter Physics ; Magnetism http://www.hutnickelisty.cz/images/dokumenty/obsah_hl_4_2010.pdf

  15. A demonstration of on-line plant corrosion monitoring using thin layer activation

    International Nuclear Information System (INIS)

    Asher, J.; Webb, J.W.; Wilkins, N.J.M.; Lawrence, P.F.; UKAEA Atomic Energy Research Establishment, Harwell. Materials Development Div.)

    1981-12-01

    The corrosion of a 1 inch water pipe in an evaporative cooling system has been monitored over three periods of plant operation using thin layer activation (TLA). The corrosion rate was followed at a sensitivity of about 1 μm and clearly reflected changes in plant operation. Examination of the test section after removal, both by autoradiography and metallography revealed the extent of corrosion and pitting over the active area. (author)

  16. The pseudoelasticity and the shape memory effect in CoNiAl alloys

    Czech Academy of Sciences Publication Activity Database

    Kopeček, Jaromír; Jarošová, Markéta; Jurek, Karel; Heczko, Oleg

    2014-01-01

    Roč. 21, č. 1 (2014), s. 43-48 ISSN 1335-0803 R&D Projects: GA ČR(CZ) GA101/09/0702; GA ČR GAP107/10/0824; GA ČR(CZ) GAP107/11/0391; GA AV ČR IAA100100920 Institutional support: RVO:68378271 Keywords : shape memory alloys * co-alloys * metallography * martensitic transition * stress induced martensite Subject RIV: BM - Solid Matter Physics ; Magnetism

  17. Microstructural response of ultrafine-grained copper to fatigue loading

    Czech Academy of Sciences Publication Activity Database

    Kunz, Ludvík; Lukáš, Petr; Buksa, Michal; Wang, Q.; Zheng, M.

    2007-01-01

    Roč. 13, č. 1 (2007), s. 512-518 ISSN 1335-1532. [Metallography 2007. Stará Lesná, 02.05.2007-04.05.2007] R&D Projects: GA MŠk(CZ) 1P05ME804 Institutional research plan: CEZ:AV0Z20410507 Keywords : Ultrafine-grained copper * Fatigue * Softening/hardening Subject RIV: JG - Metallurgy

  18. Effect of metallurgical variables on the austenite stability in fatigued AISI 304 type steels

    Czech Academy of Sciences Publication Activity Database

    Man, Jiří; Smaga, M.; Kuběna, Ivo; Eifler, D.; Polák, Jaroslav

    2017-01-01

    Roč. 185, NOV (2017), s. 139-159 ISSN 0013-7944. [XVIII International Colloquium Mechanical Fatigue of Metals. Gijón, 05.11.2016-07.11.2016] R&D Projects: GA ČR GA13-32665S Institutional support: RVO:68081723 Keywords : Austenitic stainless steel * Deformation induced martensite * Color metallography * Chemical banding * Low cycle fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.151, year: 2016

  19. Effect of carbides on erosion resistance of 23-8-N steel

    Indian Academy of Sciences (India)

    3.3 Erosion rate. The cumulative weight loss of 23-8-N steel observed at the end of the erosion test for 24 h in as-received and heat- treated conditions are shown in figure 2. It is seen the cumu- lative weight loss of 23-8-N steel has decreased after solution annealing. 3.4 Scanning electron metallography of fracture surface.

  20. Metallizing of machinable glass ceramic

    International Nuclear Information System (INIS)

    Seigal, P.K.

    1976-02-01

    A satisfactory technique has been developed for metallizing Corning (Code 9658) machinable glass ceramic for brazing. Analyses of several bonding materials suitable for metallizing were made using microprobe analysis, optical metallography, and tensile strength tests. The effect of different cleaning techniques on the microstructure and the effect of various firing temperatures on the bonding interface were also investigated. A nickel paste, used for thick-film application, has been applied to obtain braze joints with strength in excess of 2000 psi

  1. A metastable Mg11Sm phase obtained by rapid solidification

    International Nuclear Information System (INIS)

    Budurov, S.

    1993-01-01

    Molten Mg-Sm alloys with a Sm concentration of 4.93, 6.86, and 8.35 at.% were rapidly soldified with the aid of a shock wave gun device. Investigations of the obtained splats were performed with the aid of DSC, X-ray analysis, and metallography. Rapid soldification of the eutectic MgSm 8.35 alloy forms a new Im3m-type phase. (orig.)

  2. Surface relief evolution in cast superalloy Inconel 738LC fatigued at room temperature

    Czech Academy of Sciences Publication Activity Database

    Juliš, M.; Obrtlík, Karel; Pospíšilová, S.; Podrábský, T.

    2007-01-01

    Roč. 13, č. 1 (2007), s. 573-577 ISSN 1335-1532. [Metallography 2007. Stará Lesná, 02.05.2007-04.05.2007] R&D Projects: GA AV ČR(CZ) 1QS200410502; GA ČR GA106/07/1507 Institutional research plan: CEZ:AV0Z20410507 Keywords : Inconel 738LC * low cycle fatigue * confocal laser scanning microscopy Subject RIV: JL - Materials Fatigue, Friction Mechanics

  3. Thermomechanical testing techniques for high-temparature composites: TMF behavior of SiC(SCS-6)/Ti-15-3

    Science.gov (United States)

    Castelli, Michael G.; Ellis, J. Rodney; Bartolotta, Paul A.

    1990-01-01

    Thermomechanical testing techniques recently developed for monolithic structural alloys were successfully extended to continuous fiber reinforced composite materials in plate form. The success of this adaptation was verified on a model metal matrix composite (MMC) material, namely SiC(SCS-6)/Ti-15V-3Cr-3Al-3Sn. Effects of heating system type and specimen preparation are also addressed. Cyclic lives determined under full thermo-mechanical conditions were shown to be significantly reduced from those obtained under comparable isothermal and in-phase bi-thermal conditions. Fractography and metallography from specimens subjected to isothermal, out-of-phase and in-phase conditions reveal distinct differences in damage-failure modes. Isothermal metallography revealed extensive matrix cracking associated with fiber damage throughout the entire cross-section of the specimen. Out-of-phase metallography revealed extensive matrix damage associated with minimal (if any) fiber cracking. However, the damage was located exclusively at surface and near-surface locations. In-phase conditions produced extensive fiber cracking throughout the entire cross-section, associated with minimal (if any) matrix damage.

  4. Metalografía a color en aleaciones Al-Si comerciales. Optimización de las técnicas de caracterización microestructural mediante microscopía óptica de reflexión

    Directory of Open Access Journals (Sweden)

    Vander-Voort, G. F.

    2010-10-01

    Full Text Available The present demand on alloy production with improved quality requires the optimization of the metallographic procedures used on its characterization. Traditional etching techniques commonly employed for phase identification by optical metallography in aluminium alloys are not always suitable for a detailed analysis of existing phases, nor to accurately predict the mechanisms that govern the solidification process in certain detail. This work explores the potential of colour metallography to reveal at its best as-cast microstructures in Al-Si 12 alloys. For this purpose a colour etching technique, specifically developed for aluminium alloys and based on the Weck reagent. The application of such etchant has allowed the qualitative characterization of the microstructure. And it has also shown the advantages of colour metallography over black and white (B&W etching techniques.La demanda de aleaciones con calidades optimizadas conlleva la mejora continua de estas calidades, lo que viene suscitando la necesidad de mejora y optimización permanentes de las técnicas de caracterización metalográfica. Las técnicas de ataque tradicionales, utilizadas en la observación microscópica de las aleaciones de aluminio, no permiten un análisis detallado de la evolución microestructural de las fases presentes ni de parte de los mecanismos que rigen la solidificación. En el presente trabajo, se explora el potencial de la metalografía en color aplicada a las estructuras de solidificación de aleaciones Al-Si 12. Se ha utilizado un procedimiento de ataque en color, basado en un reactivo desarrollado porWeck para aleaciones de aluminio. El empleo de esta técnica ha permitido la evaluación cualitativa de la microestructura. La técnica ha permitido revelar características microestructurales que los métodos de ataque en blanco-negro no revelan.

  5. Analysis of morphology and residual porosity in selective laser melting of Fe powders using single track experiments

    Science.gov (United States)

    Shutov, I. V.; Gordeev, G. A.; Kharanzhevskiy, E. V.; Krivilyov, M. D.

    2017-04-01

    Morphology and residual porosity of single tracks obtained by pulse selective laser melting (SLM) of Fe powder have been studied by metallography. Multiple cross sections of the stainless substrate with the single tracks deposited by SLM are examined and classified depending on processing parameters. A sustainable scanning strategy to reduce residual porosity is suggested for pulse laser annealing. The developed method is suitable both for improvement of processing regimes in commercial SLM machines and validation of numerical models in additive manufacturing of metal parts. The effect of the beam radius, pulse energy, its frequency and duration on a shape of the single track and its adhesion to the substrate is revealed.

  6. Quarterly Progress Report Fuels Development Operation: October - December 1959

    Energy Technology Data Exchange (ETDEWEB)

    Cadwell, J. J. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation; Tobin, J. C. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Physical Metallurgy; Minor, J. E. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Fuel Element Design; Evans, E. A. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Ceramic Fuels Development; Bush, S. H. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Fuels Fabrication Development

    1960-01-15

    The present Quarterly Report is the continuation of a series issued by the new Fuels Development operation. Reports in this series combine portions of the quarterly reports by the former Metallurgy Research and Fuel Technology Sub-Sections. Work reported includes research conducted by the Physical Metallurgy Operation, and research and development conducted by Fuel Design, Fuels Fabrication Development and Ceramic Fuels Development Operations. Studies formerly reported by the Radiometallurgy, Metallography, and Welding and Corrosion Units, in addition to portions of the Fuels Technology work, are reported elsewhere.

  7. Structure and properties of a steel-based multilayer material produced by hot pack rolling

    Science.gov (United States)

    Tabatchikova, T. I.; Plokhikh, A. I.; Yakovlev, I. L.; Klyueva, S. Yu.

    2013-07-01

    The structure of a multilayer metal material (MMM) produced from the U8 and 08Kh18N10 steels by the pack-rolling method has been studied using metallography and transmission electron microscopy. It has been found that two process cycles end in the formation of a laminated structure, which is characterized by structural and chemical inhomogeneity due to diffusion and relaxation processes. It is shown that, during pack rolling, an ultradispersed structure is formed in the layers; this structure is a mixture of ferrite, martensite, and austenite that consist of elements of submicrocrystalline, nanocrystalline, and microtwinned structures.

  8. Analyses and hydrogen-isotope-transport calculations of current and future designs of the LLL rotating-target neutron source

    International Nuclear Information System (INIS)

    Steward, S.A.; Nickerson, R.; Booth, R.

    1975-01-01

    Analyses of the present titanium-tritide RTNS targets are presented. These results include the hydrogen-isotope content of new and used targets, metallography, scanning electron microscopy, and hydrogen-isotope-diffusion calculations using a heat-flow finite-difference computer code. These latter calculations indicate that a combination of long target life and high neutron output is optimized when the rate of hydrogen isotope evolution from the target balances the deposition rate from the beam. Auger spectra show that carbon and oxygen species are present in the bulk and on the surface

  9. Plastic flow instability and multiple necking of Ti-6Al-4V during superplastic flow

    International Nuclear Information System (INIS)

    Arieli, A.; Rosen, A.

    1976-01-01

    Stress-strain curves obtained at constant crosshead velocity tensile tests of Ti--6Al--4V sheets at different temperatures show different behavior. The flow stress does not decrease continuously, suggesting that necking occurs at various locations along the gauge length. Metallography showed regions of small, diffused necks. It is suggested that the superplasticity is related to the resistance to neck growth rather than the resistance to neck formation, and that neck formation/growth is controlled by the mutual action of strain hardening and strain rate sensitivity

  10. Study of pellet clad interaction defects in Dresden-3 fuel rods

    International Nuclear Information System (INIS)

    Pasupathi, V.; Perrin, J.S.

    1979-01-01

    During Cycle-3 operation of Dresden-3, fuel rod failures occurred following a transient power increase. Ten fuel rods from five of the leaking fuel assemblies were examined at Battelle's Columbus Laboratory and General Electric-Vallecitos Nuclear Center. Examinations consisted of nondestructive and destructive methods including metallography and scanning electron microscopy (SEM). Results showed the cause of fuel rod failure to be pellet clad interaction involving stress corrosion cracking. Results of SEM studies of the cladding crack surfaces and deposits on clad inner surfaces were in agreement with those reported by other investigators

  11. Examination of temperature-induced shape memory of uranium--5.3-to 6.9 weight percent niobium alloys

    International Nuclear Information System (INIS)

    Hemperly, V.C.

    1976-01-01

    The uranium-niobium alloy system was examined in the range of 5.3-to-6.9 weight percent niobium with respect to shape memory, mechanical properties, metallography, Coefficients of linear thermal expansion, and differential thermal analysis. Shape memory increased with increasing niobium levels in the study range. There were no useful correlations found between shape memory and the other tests. Coefficients of linear thermal expansion tests of as-quenched 5.8 and 6.2 weight percent niobium specimens, but not 5.3 and 6.9 weight percent niobium specimens, had a contraction component on heating, but the phenomenon was not a contributor to shape memory

  12. A contribution to the kinetic study of the metatectic reaction U+U{sub 3}Si{sub 2}{yields}U{sub 3}Si; Contribucion al Estudio cinetico de la Reaccion Metatectica U+U{sub 3}Si{sub 2} U{sub 3}Si

    Energy Technology Data Exchange (ETDEWEB)

    Arroyo Ruiperez, J.; Esteban Hernandez, J. A.

    1962-07-01

    An experimental study has been made to decide upon the advantages and drawbacks of the different methods and reagents employed in the metallography of U-Si alloys. It has been observed that all samples thermally treated to form the epsilon-phase undergo from the beginning a coalescence of the U{sub 3}Si{sub 2} particles, which makes practically useless any fine state of dispersion that might be present originally, as recommended by some authors. The coalescence of the U{sub 3}Si{sub 2} particle decreases the surface available for reaction and consequently the reaction rate. (Author) 7 refs.

  13. Metallurgical and acoustical characterization of a hydroformed, 304 stainless steel, Caribbean-style musical pan

    International Nuclear Information System (INIS)

    Murr, L.E.; Gaytan, S.M.; Lopez, M.I.; Bujanda, D.E.; Martinez, E.Y.; Whitmyre, G.; Price, H.

    2008-01-01

    We report herein the metallurgical and acoustical characterization of hydroformed 304 stainless steel, Caribbean pans. These pans were fully tuned to chromatic tones and compared to a manufactured, low-carbon, Caribbean steel pan standard. Hydroformed platforms had a Vickers microindentation hardness of HV 345, which was reduced by annealing during pan fabrication to HV 270. Skirts welded to the hydroformed head had a microindentation hardness of HV 440. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated microstructures (including grain structures) characteristic of these pan microindentation hardnesses

  14. Porosity in millimeter-scale welds of stainless steel : three-dimensional characterization.

    Energy Technology Data Exchange (ETDEWEB)

    Aagesen, Larry K. (University of Michigan, Ann Arbor, MI); Madison, Jonathan D.

    2012-05-01

    A variety of edge joints utilizing a continuous wave Nd:YAG laser have been produced and examined in a 304-L stainless steel to advance fundamental understanding of the linkage between processing and resultant microstructure in high-rate solidification events. Acquisition of three-dimensional reconstructions via micro-computed tomography combined with traditional metallography has allowed for qualitative and quantitative characterization of weld joints in a material system of wide use and broad applicability. The presence, variability and distribution of porosity, has been examined for average values, spatial distributions and morphology and then related back to fundamental processing parameters such as weld speed, weld power and laser focal length.

  15. Annual report 1987 Materials Department

    International Nuclear Information System (INIS)

    1989-01-01

    Review of the activities performed by the Materials Department of the National Atomica Energy Commission of the Argentine Republic during the year 1987. The Department provides services and assistance in all matters related to metallography and special techniques, corrosion and materials' transport, transport phenomena, casting and solidification, damage by radiation, thermomechanical treatments, mechanical properties, fatigue and fracture, multinational project of research and development in materials, VII course on metallurgy and technology of materials. Likewise, information on the Materials Department's staff, its publications, projects and agreements, seminars, courses and conferences during 1987 is included [es

  16. Welding Metallurgy and Processing Issues for Joining of Power Sources

    Energy Technology Data Exchange (ETDEWEB)

    Lienert, Thomas J. [Los Alamos National Laboratory; Reardon, Patrick T. [Los Alamos National Laboratory

    2012-08-14

    Weldability issues with the pertinent alloys have been reviewed and preliminary results of our work on Haynes 25 have been presented. Further results on the mechanical properties and metallography on the EB welds are imminent. Hot-ductility experiments will commence within a few weeks. Aging studies on the effects of heat treatment using the Gleeble are also planned. MST-6 has extensive background in the welding metallurgy of the pertinent alloys. We also have considerable experience with the various welding processes to be used.

  17. Review of damages of nuclear power plants steam generator's tubes and way of detecting by using eddy current method

    International Nuclear Information System (INIS)

    Stanic, D.

    1996-01-01

    Steam generator tubing integrity is very important factor for reliable and safe operation of NPP. Several different types of tube degradation mechanisms were experienced in SG operation. To avoid possible tube rupture and primary-to-secondary leak, the EC examination of tubing should be performed. Different eddy current techniques may be used for detecting defects and theirs characterization. A comparison of data analysis results with pulled tube destructive metallography results can provide valuable insights in determining the capability of existing technology and provide guidance for procedure or technology improvements. (author)

  18. Materials design considerations involved in the fabrication of implantable bionics by metallization of ceramic substrates.

    Science.gov (United States)

    Patel, Sunil; Guenther, Thomas; Dodds, Christopher W D; Kolke, Sergej; Privat, Karen L; Matteucci, Paul B; Suaning, Gregg J

    2013-01-01

    The Pt metallization of co-fired Al2O3/SiO2 substrates containing Pt feedthroughs was shown to be a suitable means to construct implantable bionics. The use of forge welding to join an electrode to such a metallized feedthrough was demonstrated and subsequently evaluated through the use of metallography and electron microscopy. Metallurgical phenomena involved in forge welding relevant to the fabrication of all types of biomedical implants are discussed within this paper. The affect of thermal profiles used in brazing or welding to build implantable devices from metal components is analysed and the case for considered selection of alloys in implant design is put forward.

  19. Quarterly Progress Report Fuels Development Operation: July - September 1957

    Energy Technology Data Exchange (ETDEWEB)

    Bush, S. H. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Physical Metallurgy; Minor, J. E. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Fuel Element Design; Evans, E. A. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Ceramic Fuels Development; Wallace, W. P. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Fuels Fabrication Development

    1957-10-15

    The present Quarterly Report is the continuation of a series issued by the new Fuels Development operation. Reports in this series combine portions of the quarterly reports by the former Metallurgy Research and Fuel Technology Sub-Sections. Work reported includes research conducted by the Physical Metallurgy Operation, and research and development conducted by Fuel Design, Fuels Fabrication Development and Ceramic Fuels Development Operations. Studies formerly reported by the Radiometallurgy, Metallography, and Welding and Corrosion Units, in addition to portions of the Fuels Technology work, are reported elsewhere.

  20. Quarterly Progress Report Fuels Development Operation: January - March 1958

    Energy Technology Data Exchange (ETDEWEB)

    Cadwell, J. J. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation; Tobin, J. C. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Physical Metallurgy; Minor, J. E. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Fuel Element Design; Evans, E. A. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Ceramic Fuels Development; Bush, S. H. [Hanford Site (HNF), Richland, WA (United States). Fuels Development Operation. Fuels Fabrication Development

    1958-04-15

    The present Quarterly Report is the continuation of a series issued by the new Fuels Development operation. Reports in this series combine portions of the quarterly reports by the former Metallurgy Research and Fuel Technology Sub-Sections. Work reported includes research conducted by the Physical Metallurgy Operation, and research and development conducted by Fuel Design, Fuels Fabrication Development and Ceramic Fuels Development Operations. Studies formerly reported by the Radiometallurgy, Metallography, and Welding and Corrosion Units, in addition to portions of the Fuels Technology work, are reported elsewhere.

  1. Nodular cast iron fatigue lifetime in cyclic plane bending

    Directory of Open Access Journals (Sweden)

    Marian Kokavec

    2012-05-01

    Full Text Available The fatigue behavior of a component is strongly dependent on the material and its surface condition. Therefore, the manner in which the surface is prepared during component manufacturing (surface roughness, residual stresses etc. has a decisive role in dictating the initiation time for fatigue cracks. The fatigue behavior of the same material, a nodular cast iron, with three different surface conditions (fine ground, sand blast and as-cast has been investigated under cyclic plane bending. The results show differences in fatigue strength, which are associated with the surface conditions. The characteristics of the surface layers of the different test specimens were examined by metallography.

  2. A contribution to the kinetic study of the metatectic reaction U+U3Si2→U3Si

    International Nuclear Information System (INIS)

    Arroyo Ruiperez, J.; Esteban Hernandez, J. A.

    1962-01-01

    An experimental study has been made to decide upon the advantages and drawbacks of the different methods and reagents employed in the metallography of U-Si alloys. It has been observed that all samples thermally treated to form the epsilon-phase undergo from the beginning a coalescence of the U 3 Si 2 particles, which makes practically useless any fine state of dispersion that might be present originally, as recommended by some authors. The coalescence of the U 3 Si 2 particle decreases the surface available for reaction and consequently the reaction rate. (Author) 7 refs

  3. Pore annihilation in a single-crystal nickel-base superalloy during hot isostatic pressing: Experiment and modelling

    International Nuclear Information System (INIS)

    Epishin, Alexander; Fedelich, Bernard; Link, Thomas; Feldmann, Titus; Svetlov, Igor L.

    2013-01-01

    Pore annihilation during hot isostatic pressing (HIP) was investigated in the single-crystal nickel-base superalloy CMSX-4 experimentally by interrupted HIP tests at 1288 °C/103 MPa. The kinetics of pore annihilation was determined by density measurement and quantitative metallography. Transmission electron microscopy of a HIPed specimen showed that the pores shrink via dislocation movement on octahedral glide planes. Theoretically pore closure under HIP condition was modelled by the finite element method using crystal plasticity and large strain theories. The modelling gives a similar kinetics of pore annihilation as observed experimentally, however somewhat higher annihilation rate

  4. The kinetics of precipitation in Al-2.4 wt% Cu alloy by Kissinger, Ozawa, Bosswel and Matusita methods

    International Nuclear Information System (INIS)

    Fatmi, M.; Ghebouli, B.; Ghebouli, M.A.; Chihi, T.; Abdul Hafiz, M.

    2011-01-01

    The isothermal and non-isothermal ageing of an Al-2.4 wt% Cu alloy have been studied using X-ray diffraction analysis and differential scanning calorimetry (DSC) at different heating rates. Quantitative metallography methods have been applied to measure the corresponding transformed volume fractions at various temperatures and times of precipitation. The variation of the heating rate using DSC technique has allowed us to calculate two kinetics parameters of precipitation which are the Avrami exponent and the activation energy of the process using Kissinger, Ozawa and Bosswell methods. These parameters are similar to those found for the precipitation reaction of θ' and θ (Al 2 Cu) phases.

  5. Determination of the solubility of neodymium in iron by positron annihilation

    International Nuclear Information System (INIS)

    Yu, W.Y.; Qing, L.N.; Zhuo, T.Z.; Rong, C.X.

    1985-01-01

    The authors have measured the lineshape parameters and lifetimes of positron annihilation in eleven samples of iron containing various concentration of Nd between 0 and 0.87 wt. %, which have been heat-treated at two different temperatures successively. According to the abrupt increase, for the two conditions of heat-treatment the solubility of Nd in iron is interpreted to be 0.082 wt. % and 0.088 wt. % respectively. Using positron annihilation technique for determining the solubility of Nd in iron appears to be more sensitive and accurate than metallography method and X-ray diffraction analysis

  6. The iron-niobium phase diagram

    Energy Technology Data Exchange (ETDEWEB)

    Zelaya Bejarano, J.M. (Universidade Estadual de Campinas (Brazil). Centro de Tecnologia); Gama, S. (Universidade Estadual de Campinas (Brazil). Inst. de Fisica Gleb Wataghin); Ribeiro, C.A. (Universidade Estadual de Campinas (Brazil). Inst. de Fisica Gleb Wataghin); Effenberg, G. (Materials Science International Services GmbH, Stuttgart (Germany))

    1993-03-01

    This work presents an experimental study of the binary Fe-Nb phase diagram, using techniques al optical metallography, X-ray diffraction. Differential Thermal Analysis (DTA) and electron microprobe. Our results re-define the existence range for the phases Fe[sub 2]Nb and Fe[sub 21]Nb[sub 19], point out the peritectic nature of the latter phase, and indicate the metastability of the Fe[sub 2]Nb[sub 3] phase and the non-existence of a high-temperature phase with stoichiometry Fe[sub 11]Nb[sub 89] in this system. (orig.)

  7. Semi solid metal processing: The fraction solid dilemma

    International Nuclear Information System (INIS)

    Nafisi, S.; Emadi, D.; Ghomashchi, R.

    2009-01-01

    One of the most challenging aspects in semi solid metal (SSM) processing is to determine the actual volume fraction of the solid at the processing temperature. The fraction has great impact on the SSM slurry viscosity and the subsequent filling of the mold in the casting stage. Three methods, namely quantitative metallography, thermodynamic calculation, and thermal analysis are employed to investigate and clarify the contradictory open literature reports about the real value of the volume fraction of primary particles. It is reported that the discrepancies between the results obtained by different methods are caused mainly by variations in cooling rates and by coarsening of the primaries during the quenching process

  8. Semi solid metal processing: The fraction solid dilemma

    Energy Technology Data Exchange (ETDEWEB)

    Nafisi, S. [EVRAZ Inc. NA 100 Armour Road, Regina, SK, S4P 3C7 (Canada)], E-mail: Shahrooz.Nafisi@evrazincna.com; Emadi, D. [CEPG, CanmetENERGY, Natural Resources Canada, Ottawa, ON, K1A 1M1 (Canada); Ghomashchi, R. [Advanced Materials and Processing Research Institute, Suite 122, A7-1390 Major MacKenzie, ON, L4S 0A1 (Canada)

    2009-05-15

    One of the most challenging aspects in semi solid metal (SSM) processing is to determine the actual volume fraction of the solid at the processing temperature. The fraction has great impact on the SSM slurry viscosity and the subsequent filling of the mold in the casting stage. Three methods, namely quantitative metallography, thermodynamic calculation, and thermal analysis are employed to investigate and clarify the contradictory open literature reports about the real value of the volume fraction of primary particles. It is reported that the discrepancies between the results obtained by different methods are caused mainly by variations in cooling rates and by coarsening of the primaries during the quenching process.

  9. Equilibrium Suicides of Palladium

    Science.gov (United States)

    Wysocki, J. A.; Duwez, P. E.

    1981-08-01

    The Pd-Si system was examined in the 13 to 25 at. pct silicon range by X-ray diffraction, thermal analysis, and metallography. The existence of the compounds Pd5Si, Pd9Si2, and Pd3Si was confirmed. The three compounds form peritectically. Pd5Si is monoclinic, while Pd9Si2 and Pd3Si are orthorhombic. These compounds form defect structures having low symmetry and large unit cells. Electron concentrations per unit cell govern compound formation. However, there was no evidence of the existence of either Pd4Si or Pd9Si4.

  10. Structural evolution in ferromagnetic shape memory alloy Co.sub.38./sub.Ni.sub.33./sub.Al.sub.29./sub

    Czech Academy of Sciences Publication Activity Database

    Kopeček, Jaromír; Jarošová, Markéta; Jurek, Karel; Drahokoupil, Jan; Molnár, Peter; Heczko, Oleg

    2010-01-01

    Roč. 17, 2a (2010), k89-k90 ISSN 1211-5894 R&D Projects: GA ČR(CZ) GA101/09/0702; GA AV ČR IAA200100902; GA ČR GAP107/10/0824 Institutional research plan: CEZ:AV0Z10100520; CEZ:AV0Z10100521 Keywords : shape memory alloys * martensitic transformation * metallography * SEM, * EBSD Subject RIV: BM - Solid Matter Physics ; Magnetism http://www. xray .cz/ xray /csca/kol2010/abst/kopecek.htm

  11. Shape memory alloy Co-Ni-Al as complex multiferroic

    Czech Academy of Sciences Publication Activity Database

    Kopeček, Jaromír; Jarošová, Markéta; Jurek, Karel; Drahokoupil, Jan; Kratochvílová, Irena; Fekete, Ladislav; Bodnárová, Lucie; Seiner, Hanuš; Sedlák, Petr; Landa, Michal; Šepitka, J.; Lukeš, J.; Kopecký, Vít; Heczko, Oleg

    2012-01-01

    Roč. 19, č. 2 (2012), s. 114-115 ISSN 1211-5894. [Struktura 2012. Kolokvium Krystalografické společnosti. 11.06.2012-14.06.2012, Klatovy] R&D Projects: GA ČR(CZ) GA101/09/0702; GA ČR GAP107/10/0824; GA ČR(CZ) GAP107/11/0391; GA AV ČR IAA100100920 Institutional support: RVO:68378271 ; RVO:61388998 Keywords : Co-alloys * metallography * EBSD method * martensite Subject RIV: JG - Metallurgy http://www. xray .cz/ms/bul2012-2/sessionc.pdf

  12. RERTR-12 Post-irradiation Examination Summary Report

    Energy Technology Data Exchange (ETDEWEB)

    Rice, Francine [Idaho National Lab. (INL), Idaho Falls, ID (United States); Williams, Walter [Idaho National Lab. (INL), Idaho Falls, ID (United States); Robinson, Adam [Idaho National Lab. (INL), Idaho Falls, ID (United States); Harp, Jason [Idaho National Lab. (INL), Idaho Falls, ID (United States); Meyer, Mitch [Idaho National Lab. (INL), Idaho Falls, ID (United States); Rabin, Barry [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-02-01

    The following report contains the results and conclusions for the post irradiation examinations performed on RERTR-12 Insertion 2 experiment plates. These exams include eddy-current testing to measure oxide growth; neutron radiography for evaluating the condition of the fuel prior to sectioning and determination of fuel relocation and geometry changes; gamma scanning to provide relative measurements for burnup and indication of fuel- and fission-product relocation; profilometry to measure dimensional changes of the fuel plate; analytical chemistry to benchmark the physics burnup calculations; metallography to examine the microstructural changes in the fuel, interlayer and cladding; and microhardness testing to determine the material-property changes of the fuel and cladding.

  13. Analysis of G52-28 carbon steel exposed in GS1 column of isotopic exchange

    International Nuclear Information System (INIS)

    Velciu, Lucian; Dinu, Alice; Doanta, Dan; Dragomir, Stefan; Popa, L

    2008-01-01

    This paper presents some analysis performed on G52-28 carbon steel samples exposed in GS1 column of ROMAG-PROD Heavy Water Plant at Drobeta - Turnu Severin, Romania. The samples were maintained in isotopic exchange column on all period of its continuous working span (around 2.5 years). Analysis consisted in the quality evaluation of the structural material and the layer formed, after exposed period, using following methods: optic microscopy (metallography), scanning electron microscopy (SEM), and traction and adherence tests. (authors)

  14. Ultrasonic examination of thin iridium hemispheres for the multihundred watt heat source

    International Nuclear Information System (INIS)

    Dudley, W.A.

    1975-01-01

    An ultrasonic method was developed for nondestructive inspection of the structural integrity of the 20-mil (0.0508-cm) thick iridium hemispheres that are used in the fabrication of Multihundred Watt (MHW) radioisotopic heat sources. A hemisphere was considered unacceptable if a back-surface ultrasonic response change was equivalent to that obtained from a 0.010-in. (0.0254-cm) diameter flat-bottomed hole in the standard. Flaws were detected in hemispheres made by the initial fabrication process. Typical flaws found ultrasonically in these units and revealed by metallography are shown. Hemispheres formed after a change to a different fabrication process were free of flaws

  15. Preparation and characterization of the Li(17)Pb(83) eutectic alloy and the LiPb intermetallic compound

    International Nuclear Information System (INIS)

    Jauch, U.; Karcher, V.; Schulz, B.

    1986-01-01

    Li(17)Pb(83) and LiPb were prepared from the pure elements in amounts of several hundred grams. The resolidified samples were characterized by melting points (eutectic temperature), chemical analysis and metallography. Using differential thermal analysis the heats of fusion were determined and the behaviour of the intermetallic phase LiPb in vacuum and high purified He was studied. The results from these investigations were applied to characterize Li(17)Pb(83) prepared in high amounts for technical application as a potential liquid breeder material. (orig.)

  16. An AES investigation of brushed AISI 304 stainless steel after corrosion testing: AES-preiskave krtačenega nerjavnega jekla AISI 304 po korozijskem preskusu:

    OpenAIRE

    Lamut, Martin; Mandrino, Djordje; Torkar, Matjaž

    2008-01-01

    During a test in a wet salt (NaCl) chamber rusty spots and elongated pits appeared on the brushed surface of a prototype casing for a household device made from AISI 304 stainless steel. The corrosion pits only formed on the brushed surface and on the deformed edges. Metallography revealed deformation-induced martensite and delta ferrite in the microstructure. In the wet salt environment the brushed surface showed a lower corrosion resistance than the non-brushed surface. The corrosion was ex...

  17. Liquid uranium contaimment in refractories metals

    International Nuclear Information System (INIS)

    Duarte, J.L.; Padilha, A.F.

    1982-01-01

    Tests were performed on metalic materials for liquid uranium containment up to 2100 0 C. The materials Nb, Mo, Ta and W in the form of crucibles were tested at 2100 0 C for one hour in the presence of flowing argon. After testing, the crucibles were etched using HCl and analysed by optical metallography and electron proble microanalysis. The results are discussed in terms of Berthoud equation and indicated that the solubility limit of the crucible material in uranium at the temperature controlls the crucible dissolution by liquid uranium. The various phases formed, the mechanism of dissolution and the possible material for future use are presented and discussed. (Author) [pt

  18. Neutron diffraction study of residual strains across electron beam welds in AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Braham, C.; Ceretti, M.; Coppola, R.; Lodini, A.; Rustichelli, F.; Tosto, S.

    1995-01-01

    The results of neutron diffraction investigation of the strains produced across an electron-beam (EB) weld in SA AISI 316L reference steel for NET are presented. The sample size was 10 x 5 x 3 cm 3 and the measurements have been carried out at different distances from the weld plane with a spatial resolution of approximately 8 mm 3 in the bulk of the material. Grain size and crystallographic texture effects were investigated, on the same sample, by means of X-ray diffraction and metallography. A method to determine the stress field from the neutron diffraction data even in the presence of strong texture is discussed. (orig.)

  19. Study of allotropic transformations in plutonium

    International Nuclear Information System (INIS)

    Spriet, B.

    1966-06-01

    The allotropic transformations in plutonium have been studied by different methods: metallography, dilatometry, thermal analysis, resistivity measurements, examination with a hot stage microscope. In order to study the importance of the purity, purification process such as zone-melting or electro-diffusion have been developed. The characteristics of the α ↔ β transformation can be explained in terms of the influence of internal stresses on the transition temperature and on the transformation kinetics. Some particular characteristics of δ → γ, γ → α, δ ↔ ε, β ↔ γ and δ → α transformations are also given. (author) [fr

  20. A study of essential elements in ancient Thai fighting swords by chemical and nuclear techniques

    International Nuclear Information System (INIS)

    Janposri, K.

    1980-01-01

    Four ancient Thai fighting swords from the Bangkok National Museum and iron ore from Kao Tab Kwai, Lopburi were studied by neutron activation analysis, metallography and chemical analysis. The results of these scientific studies show that all of these four swords are made of plain carbon steel, containing trace elements which have no effect on the physical and mechanical properties of the steel. The trace elements which were found in the iron ore are quite similar to those found in one of these swords. This means that the iron in one of the swords may have come from ore found at Kao Tab Kwai, Lopburi

  1. Recrystallization of polycrystalline silicon

    Science.gov (United States)

    Lall, C.; Kulkarni, S. B.; Graham, C. D., Jr.; Pope, D. P.

    1981-01-01

    Optical metallography is used to investigate the recrystallization properties of polycrystalline semiconductor-grade silicon. It is found that polycrystalline silicon recrystallizes at 1380 C in relatively short times, provided that the prior deformation is greater than 30%. For a prior deformation of about 40%, the recrystallization process is essentially complete in about 30 minutes. Silicon recrystallizes at a substantially slower rate than metals at equivalent homologous temperatures. The recrystallized grain size is insensitive to the amount of prestrain for strains in the range of 10-50%.

  2. The iron bars from the ‘Gresham Ship’: employing multivariate statistics to further slag inclusion analysis of ferrous objects

    DEFF Research Database (Denmark)

    Birch, Thomas; Martinón-Torres, Marcos

    2015-01-01

    An assemblage of post-medieval iron bars was found with the Princes Channel wreck, salvaged from the Thames Estuary in 2003. They were recorded and studied, with a focus on metallography and slag inclusion analysis. The investigation provided an opportunity to explore the use of multivariate stat...... that the bars were formed from raw blooms, and all were made with iron produced by the direct process. The outward uniformity of the bars is at odds with the variable quality of iron displayed within and between bars....

  3. Characterization of an aged WESF capsule

    International Nuclear Information System (INIS)

    Kenna, B.T.; Schultz, F.J.

    1983-07-01

    A joint effort by SNLA and ORNL was initiated for a detailed characterization of an 18-year-old WESF 137 Cs source which has been used in the Sandia Irradiator for Dried Sewage Solids. The study included evaluation of the inner and outer stainless steel capsules by optical metallography, electron microprobe, and physical testing. Analysis of the residual atmospheres within the two containers was also done. The CsCl was analyzed for isotopic content and impurities. No potential problem areas, including corrosion, were found

  4. PREDICTION OF THE EXTREMAL SHAPE FACTOR OF SPHEROIDAL PARTICLES

    Directory of Open Access Journals (Sweden)

    Daniel Hlubinka

    2011-05-01

    Full Text Available In the stereological unfolding problem for spheroidal particles the extremal shape factor is predicted. The theory of extreme values has been used to show that extremes of the planar shape factor of particle sections tend to the same limit distribution as extremes of the original shape factor for both the conditional and marginal distribution. Attention is then paid to the extreme shape factor conditioned by the particle size. Normalizing constants are evaluated for a parametric model and the numerical procedure is tested on real data from metallography.

  5. Study of the microstructure and of microhardness variation of a Ni-Fe-Cr austenitic alloy by niobium

    International Nuclear Information System (INIS)

    Carvalho e Camargo, M.U. de; Lucki, G.

    1979-01-01

    The mechanisms of hardening and corrosion resistance increase in Ni-Fe-Cr austenitic stainless steels by Nb additions are of interest to nuclear technology Niobium additions to a 321 type stainless steel were made in order to study the microhardness, electrical resistivity and metallography. Experimental measurements results are shown. The effect of Nb additions as a micro-alloying element and the thermal and mechanical processes (cold working in particular) in the microstructure and microhardness properties of the 11% Ni - 70%Fe - 17% Cr austenitic alloys were studied. (Author) [pt

  6. Linear thermal expansion coefficient of cast Fe-Ni invar and Fe-Ni-Co superinvar alloys

    International Nuclear Information System (INIS)

    Ogorodnikova, O.M.; Chermenskaya, E.V.; Rabinovich, S.V.; Grachev, S.V.

    1999-01-01

    Cast invar alloys Fe-Ni (28-35 wt. % Ni) are investigated using metallography, dilatometry and X-ray methods as soon as the crystallization is completed and again after low-temperature treatment resulting in martensitic transformation in low nickel alloys. Nickel distribution in a cast superinvar Fe-32% Ni-4% Co is studied by means of X-ray spectrum microanalysis. The results obtained permit the correction of model concepts about cast invars and the estimate of a coefficient of linear expansion depending on phase composition and nickel microsegregation [ru

  7. Reduction of Al2O3 in niobium--lithium systems at 10000C

    International Nuclear Information System (INIS)

    Selle, J.E.; DeVan, J.H.

    1977-07-01

    Various grades of aluminum oxide (Al 2 O 3 ) were sealed inside capsules of niobium and niobium-1% zirconium alloy which were then exposed to liquid lithium for 3000 hr at 1000 0 C. Similar unsealed capsules were exposed to a high vacuum. Reduction of the Al 2 O 3 occurred in the lithium-treated capsules, but no reaction occurred in the vacuum-treated capsules. Metallography and electron-microprobe analysis showed that reaction products in the form of compounds of niobium, aluminum, and zirconium were formed. Lithium acted as a sink for oxygen

  8. Nález pozdně středověkého dlouhého meče z Prahy - Nového Města

    Czech Academy of Sciences Publication Activity Database

    Žákovský, Petr; Cymbalak, T.; Hošek, Jiří; Dejmal, M.

    2017-01-01

    Roč. 58, č. 2 (2017), s. 141-187 ISSN 1211-7250 Institutional support: RVO:68081758 ; RVO:67985912 Keywords : sword * Prague * Prague New Town * archaeological excavation * Late Middle Ages * metallography * sword mark Subject RIV: AC - Archeology, Anthropology, Ethnology; AC - Archeology, Anthropology, Ethnology (ARU-G) OBOR OECD: Archaeology; Archaeology (ARU-G) http://prehled-vyzkumu.arub.avcr.cz/miranda2/ export /sitesavcr/arub-prehled-vyzkumu/prehled-cisel-a-clanku/prehled-vydanych-cisel/files/PV-58-2_Zakovsky_Cymbalak_Hosek_Dejmal.pdf

  9. Interim report on the post irradiation examination of capsules 2 and 3 of the HFR-B1 experiment

    Energy Technology Data Exchange (ETDEWEB)

    Myers, B.F. [ed.] [Oak Ridge National Lab., TN (United States); Pott, G.; Schenk, W.; Schroeder, R.; Kuehlein, W.; Buecker, H.J.; Dahmen, H.; Landsgesell, K.; Nieveler, F. [Forschungszentrum Juelich GmbH (Germany)

    1994-09-01

    This is an interim report on the post irradiation examination (PIE) of capsules 2 and 3 of the HFR-B1 experiment The PIE has been conducted by the Forschungszentrum Juelich and is nearing completion. After disassembly of the capsules, the examination focused on capsule components including fuel compacts, inert compacts fired in different media, graphite cylinders of different grades, unbonded coated fuel particles and unfueled graphite; in addition, heating experiments with intermittent injections of water vapor were conducted using fuel compacts and the kernels of uranium oxycarbide. Measurement involved gamma scanning and counting, photography, metallography, dimensional and weight changes, burnup determination and fission product release.

  10. Phase diagram of the ternary Zr-Ti-Sn system

    International Nuclear Information System (INIS)

    Arias, D.; Gonzalez Camus, M.

    1987-01-01

    It is well known that Ti stabilizes the high temperature cubic phase of Zr and that Sn stabilizes the low temperature hexagonal phase of Zr. The effect of Sn on the Zr-Ti diagram has been studied in the present paper. Using high purity metals, nine different alloys have been prepared, with 4-32 at % Ti, 0.7-2.2 at % Sn and Zr till 100%. Resistivity and optical and SEM metallography techniques have been employed. Effect of some impurities have been analyzed. The results are discussed and different isothermic sections of the ternary Zr-Ti-Sn diagram are presented. (Author) [es

  11. The influence of copper on zircaloy spent fuel cladding degradation under a potential tuff repository condition

    International Nuclear Information System (INIS)

    Smith, H.D.

    1987-01-01

    The purpose of this paper is to report the results of an experiment designed to detect the influence of copper on zircaloy spent fuel cladding degradation in a tuff repository environment. The results show that there are no indications of discrete copper-containing phases forming as part of a developing oxide film on the zircaloy and that it is estimated that it would take more than 30,000 years to penetrate the cladding by oxidation. Both metallography and the scanning electron microscope suggest that the effects of corrosion due to exposure to the model repository environment are not significant

  12. Study on the types of craters produced in the impact of projectiles 5,56 SS109, over steel targets AISI-SAE 1045

    International Nuclear Information System (INIS)

    Castro, A.; Espejo, E.; Martinez, L.

    2000-01-01

    The present work describes the morphology and formation of the types of craters obtained with the impact of projectiles 5,56 SS109 over seven steel plates AISI-SAE 1045 that received different cycles of heat treatment. A comparison between the type of deformation and fracture structures and the ones generated by the impact of this projectiles over one steel armor plate was made. Each one of the craters was characterized by visual and metallography observation. The influence of the plate microstructure on the efficiency for stopping the projectile and the mechanism of craters formation was evaluated. (Author) 10 refs

  13. The preparation of oriented samples of ferromagnetic shape memory alloy CoNiAl

    Czech Academy of Sciences Publication Activity Database

    Kopeček, Jaromír; Jurek, Karel; Jarošová, Markéta; Drahokoupil, Jan; Sedláková, Silvia; Šittner, Petr; Novák, Václav

    2010-01-01

    Roč. 7, č. 1 (2010), 012013/1-012013/8 ISSN 1757-8981. [European Workshop on Modern Developments and Applications in Microbeam Analysis /11./. Gdansk, 10.05.2009-14.05.2009] R&D Projects: GA AV ČR IAA200100902; GA AV ČR(CZ) IAA200100627; GA ČR(CZ) GA101/09/0702 Institutional research plan: CEZ:AV0Z10100520; CEZ:AV0Z10100521 Keywords : shape memory alloys * cobalt * metallography * crystal growth * scanning electron microscopy Subject RIV: BM - Solid Matter Physics ; Magnetism

  14. Proceedings CORENDE: Regional congress on nondestructive and structural evaluation

    International Nuclear Information System (INIS)

    1997-01-01

    Works are presented at the CORENDE: Regional Congress on Nondestructive and Structural Evaluation organized by the National Atomic Energy Commission and the National Technological University (Mendoza). This congress wants to be the forum where people from research, industry and marketing might meet and discuss ideas towards the fostering of these new cultural habits. Papers covering all disciplines contributing to the evaluation of components, systems and structures are welcome: nondestructive evaluation methods and techniques (ultrasound, eddy currents and other electromagnetic methods, acoustic emission, radiography, thermography, leak testing, dye-penetrants, visual inspection, etc.), personnel certification, welding inspection, nondestructive metallography, optics and lasers, fluid-structure interaction, vibrations, extensometry, modelling of structures [es

  15. Application of radioisotope methods of investigation and control techniques in tube production

    International Nuclear Information System (INIS)

    Chizh, V.A.; Drabkin, L.A.

    1975-01-01

    Various spheres of radioactive isotopes application of closed and open type in tube production are described. Due to the usage of radioactive indicator method in combination with physicochemical methods and metallography new data are obtained in the theory and practice of tube centrifugal casting, rolling and pressing. Adsorption properties of lubricants and element distribution in the joint weld region of the big diameter tubes are investigated. The application of radioactive isotopes as ionizing radiation source made it possible to develop some radioisotope methods and instruments for tube wall thickness and the wall thickness difference control. Short characteristics of such instruments are given

  16. Investigations on a brass armour: Authentic or forgery?

    Energy Technology Data Exchange (ETDEWEB)

    Martini, C., E-mail: carla.martini@unibo.it [Department of Industrial Engineering (DIN), University of Bologna, Via Risorgimento 4, 40136 Bologna (Italy); Chiavari, C., E-mail: cristina.chiavari@unibo.it [C.I.R.I. M.A.M (Advanced Applications in Mechanical Engineering and Materials Technology Interdepartmental Centre for Industrial Research), University of Bologna, Via Risorgimento 2, 40136 Bologna (Italy); Ospitali, F., E-mail: francesca.ospitali@unibo.it [Department of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, 40136 Bologna (Italy); Grazzi, F., E-mail: francesco.grazzi@fi.isc.cnr.it [Consiglio Nazionale delle Ricerche, Istituto dei Sistemi Complessi, Via Madonna del Piano 10, 50019 Sesto Fiorentino, FI (Italy); Scherillo, A., E-mail: antonella.scherillo@stfc.ac.uk [Consiglio Nazionale delle Ricerche, Istituto dei Sistemi Complessi, Via Madonna del Piano 10, 50019 Sesto Fiorentino, FI (Italy); Science and Technology Facility Council, ISIS Neutron Source, OX0QJ Didcot (United Kingdom); Soffritti, C., E-mail: chiara.soffritti@unife.it [TekneHub, Department of Architecture, University of Ferrara, Via Quartieri 8, 44122 Ferrara (Italy); Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara (Italy); Garagnani, G.L., E-mail: gian.luca.garagnani@unife.it [Department of Engineering, University of Ferrara, Via Saragat 1, 44122 Ferrara (Italy)

    2013-10-01

    A copper-based armour, supposedly excavated in Eastern Georgia and tentatively dated to the I–II century AD, was investigated with the aim of checking its authenticity. The finding consisted of several pieces, mostly in a good state of conservation: helmet, lorica musculata (i.e. muscled cuirass), forearm guards, pterygies (covering the lower body and thighs), shin greaves and a spear tip. The combination of conventional metallography with in situ and non-destructive investigations (including Time of Flight Neutron Diffraction (ToF-ND)) on the front of the lorica, on one of the pterygies and on the spear tip showed that the composition and microstructure of the armour was not fully homogeneous. However, the results from the muscled cuirass are fairly coherent and raise suspicion about the authenticity of the piece, namely because of the (i) presence of metallic Al in the alloy, in solid solution with Cu, (ii) prevalence of an as-cast microstructure, which lead to a heavy weight as well to the need for a high amount of metal by comparison to hammered sheet and (iii) presence of an artificial patina, combined with earthy deposits which are not explainable if the original patina was removed before artificial patination for aesthetical reasons. - Highlights: • Cu-based armour from Eastern Georgia (I–II century AD?): check authenticity. • Conventional metallography combined with in situ and non-destructive investigations (ToF-ND). • Suspicious points: Al in the alloy, as-cast microstructure, artificial patina.

  17. Study of allotropic transformations in plutonium; Etude des transformations allotropiques du plutonium

    Energy Technology Data Exchange (ETDEWEB)

    Spriet, B. [Commissariat a l' Energie Atomique, Fontenay-aux-Roses (France). Centre d' Etudes Nucleaires

    1966-06-01

    The allotropic transformations in plutonium have been studied by different methods: metallography, dilatometry, thermal analysis, resistivity measurements, examination with a hot stage microscope. In order to study the importance of the purity, purification process such as zone-melting or electro-diffusion have been developed. The characteristics of the {alpha} {r_reversible} {beta} transformation can be explained in terms of the influence of internal stresses on the transition temperature and on the transformation kinetics. Some particular characteristics of {delta} {yields} {gamma}, {gamma} {yields} {alpha}, {delta} {r_reversible} {epsilon}, {beta} {r_reversible} {gamma} and {delta} {yields} {alpha} transformations are also given. (author) [French] Les transformations, allotropiques du plutonium ont ete etudiees a l'aide de differentes methodes: metallographie, dilatometrie, analyse thermique, mesure de resistivite, examen au microscope a platine chauffante. Pour preciser l'influence de la purete, des procedes de purification comme la fusion de zone ou l'electrodiffusion ont ete mis au point. Les caracteres de la transformation {alpha} {r_reversible} {beta} s'expliquent par le role des contraintes internes sur la temperature de transition et la cinetique de transformation. Quelques particularites des transformations {delta} {yields} {gamma}, {gamma} {yields} {alpha}, {delta} {r_reversible} {epsilon}, {beta} {r_reversible} {gamma} et {delta} {yields} {alpha} sont egalement presentees. (auteur)

  18. Characterization of European sword blades through neutron imaging techniques

    Science.gov (United States)

    Salvemini, F.; Grazzi, F.; Peetermans, S.; Gener, M.; Lehmann, E. H.; Zoppi, M.

    2014-09-01

    In the present work, we have studied two European rapier blades, dating back to the period ranging from the Late Renaissance to the Early Modern Age (about 17th to 18th century). In order to determine variation in quality and differences in technology, a study was undertaken with the purpose to observe variations in the blade microstructure (and consequently in the construction processes). The samples, which in the present case were expendable, have been investigated, preliminarily, through standard metallography and then by means of white beam and energy-selective neutron imaging. The comparison of the results, using the two techniques, turned out to be satisfactory, with a substantial quantitative agreement of the results obtained with the two techniques, and show the complementarity of the two methods. Metallography has been considered up to now the method of choice for metal material characterization. The correspondence between the two methods, as well as the non-invasive character of the neutron-based techniques and its possibility to obtain 3D reconstruction, candidate neutron imaging as an important and quantitatively reliable technique for metal characterization.

  19. Investigations on a brass armour: Authentic or forgery?

    International Nuclear Information System (INIS)

    Martini, C.; Chiavari, C.; Ospitali, F.; Grazzi, F.; Scherillo, A.; Soffritti, C.; Garagnani, G.L.

    2013-01-01

    A copper-based armour, supposedly excavated in Eastern Georgia and tentatively dated to the I–II century AD, was investigated with the aim of checking its authenticity. The finding consisted of several pieces, mostly in a good state of conservation: helmet, lorica musculata (i.e. muscled cuirass), forearm guards, pterygies (covering the lower body and thighs), shin greaves and a spear tip. The combination of conventional metallography with in situ and non-destructive investigations (including Time of Flight Neutron Diffraction (ToF-ND)) on the front of the lorica, on one of the pterygies and on the spear tip showed that the composition and microstructure of the armour was not fully homogeneous. However, the results from the muscled cuirass are fairly coherent and raise suspicion about the authenticity of the piece, namely because of the (i) presence of metallic Al in the alloy, in solid solution with Cu, (ii) prevalence of an as-cast microstructure, which lead to a heavy weight as well to the need for a high amount of metal by comparison to hammered sheet and (iii) presence of an artificial patina, combined with earthy deposits which are not explainable if the original patina was removed before artificial patination for aesthetical reasons. - Highlights: • Cu-based armour from Eastern Georgia (I–II century AD?): check authenticity. • Conventional metallography combined with in situ and non-destructive investigations (ToF-ND). • Suspicious points: Al in the alloy, as-cast microstructure, artificial patina

  20. Simulated HAZ continuous cooling transformation diagram of a bogie steel of high-speed railway

    Science.gov (United States)

    Liu, Yue; Chen, Hui; Liu, Yan; Hang, Zongqiu

    2017-07-01

    Simulated HAZ continuous cooling transformation (SH-CCT) diagram presents the start and end points of phase transformation and the relationships of the microstructures of HAZ, temperature and cooling rates. It is often used to assess the weldability of materials. In this paper, a weathering steel Q345C which is widely used in the bogies manufacturing was studied. The cooling times from 800∘C to 500∘C (t8/5) were from 3 s to 6000 s, aiming to study the microstructures under different cooling rates. Different methods such as color metallography were used to obtain the metallography images. The results show that ferrite nucleates preferentially at the prior austenite grain boundaries and grows along the grain boundaries with a lath-like distribution when t8/5 is 300 s. Austenite transforms into ferrite, pearlite and bainite with decreasing t8/5. Pearlite disappears completely when t8/5 = 150 s. Martensite gradually appears when t8/5 decreases to 30 s. The hardness increases with decreasing t8/5. The SH-CCT diagram indicates that the welding input and t8/5 should be taken into consideration when welding. This work provides the relationships of welding parameters and microstructures.

  1. Alumina-zirconium ceramics synthesis by selective laser sintering/melting

    International Nuclear Information System (INIS)

    Shishkovsky, I.; Yadroitsev, I.; Bertrand, Ph.; Smurov, I.

    2007-01-01

    In the present paper, porous refractory ceramics synthesized by selective laser sintering/melting from a mixture of zirconium dioxide, aluminum and/or alumina powders are subjected to optical metallography and X-ray analysis to study their microstructure and phase composition depending on the laser processing parameters. It is shown that high-speed laser sintering in air yields ceramics with dense structure and a uniform distribution of the stabilizing phases. The obtained ceramic-matrix composites may be used as thermal and electrical insulators and wear resistant coating in solid oxide fuel cells, crucibles, heating elements, medical tools. The possibility to reinforce refractory ceramics by laser synthesis is shown on the example of tetragonal dioxide of zirconium with hardened micro-inclusion of Al 2 O 3 . By applying finely dispersed Y 2 O 3 powder inclusions, the type of the ceramic structure is significantly changed

  2. CANDU fuel sheath behavior in power ramp conditions

    International Nuclear Information System (INIS)

    Ionescu, S.; Uta, O; Parvan, M.

    2009-01-01

    The purpose of this work is to determine by post-irradiation examination, the behavior of CANDU domestic fuel, irradiated in TRIGA14 reactor MW(th), into a multiple / various power ramp test. After testing, the fuel rods have been examined in the hot cells using post-irradiation examination (PIE) techniques such as: visual inspection and photography, eddy current testing, profilometry, gamma scanning, fission gas release and analysis, metallography, ceramography, burn-up determination by mass spectrometry, mechanical testing. This paper describes the PIE results from one out of six fuel rods. The PIE results concerning the integrity, dimensional changes, oxidation, hydriding and mechanical properties of the sheath, the fission-products activity distribution in the fuel column, the pressure, volume and composition of the fission gas, the burn-up, the isotopic composition and structural changes of the fuel are used to confirm the security, reliability, fuel performance, and also for Romanian CANDU fuel development program. (authors)

  3. Non-destructive controls

    International Nuclear Information System (INIS)

    Nouvet, A.

    1978-01-01

    The non-destructive controls permit, while respecting their integrity, the direct and individual examination of parts or complete objects as they are manufactured, as well as to follow the evolution of their eventual defects while in operation. The choice of control methods depends on the manufacturing process and shapes of parts, on the physical properties of their components as well as the nature, position and size of the defects which are likely to be detected. Whether it is a question of controls by means of ionizing radiation, flux of neutrons, ultrasons, acoustic source, sweating, magnetoscopy. Foucault currents, thermography, detection of leaks or non-destructive metallography, each has a limited field of application such that they are less competitive than complementary [fr

  4. Influence of casting size and graphite nodule refinement on fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.C.; Hsu, C.H.; Chang, C.C.; Feng, H.P. [Tatung Inst. of Tech., Raipei (Taiwan, Province of China). Dept. of Materials Engineering

    1998-10-01

    Casting size affects the solidification cooling rate and microstructure of casting materials. Graphite nodules existing in the structure of ductile iron are an inherent and inert second phase that cannot be modified in subsequent heat-treatment processing. The matrix and the fineness of the second phase undoubtedly have some impact on the fracture toughness of the as-cast material, as does the subsequent heat treatment, as it alters the microstructure. This research applied austempering heat treatment to ductile iron of different section sizes and graphite nodule finenesses. The influence of these variables on the plane strain fracture toughness (K{sub IC}) of the castings so treated was compared to that of the as-cast state. Metallography, scanning electron microscopy (SEM), and X-ray diffraction analysis were performed to correlate the properties attained to the microstructural observation.

  5. Design and optimization of stepped austempered ductile iron using characterization techniques

    Energy Technology Data Exchange (ETDEWEB)

    Hernández-Rivera, J.L., E-mail: jose.hernandez@cimav.edu.mx [Centro de Investigación en Materiales Avanzados-Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, Z.C. 31109, Chihuahua (Mexico); Garay-Reyes, C.G.; Campos-Cambranis, R.E.; Cruz-Rivera, J.J. [Facultad de Ingeniería, Universidad Autónoma de San Luis Potosí, Sierra Leona 550, Lomas 2a. sección, Z.C. 78210, San Luis Potosí (Mexico)

    2013-09-15

    Conventional characterization techniques such as dilatometry, X-ray diffraction and metallography were used to select and optimize temperatures and times for conventional and stepped austempering. Austenitization and conventional austempering time was selected when the dilatometry graphs showed a constant expansion value. A special heat color-etching technique was applied to distinguish between the untransformed austenite and high carbon stabilized austenite which had formed during the treatments. Finally, it was found that carbide precipitation was absent during the stepped austempering in contrast to conventional austempering, on which carbide evidence was found. - Highlights: • Dilatometry helped to establish austenitization and austempering parameters. • Untransformed austenite was present even for longer processing times. • Ausferrite formed during stepped austempering caused important reinforcement effect. • Carbide precipitation was absent during stepped treatment.

  6. Visualization of flaws within heavy section ultrasonic test blocks using high energy computed tomography

    International Nuclear Information System (INIS)

    House, M.B.; Ross, D.M.; Janucik, F.X.; Friedman, W.D.; Yancey, R.N.

    1996-05-01

    The feasibility of high energy computed tomography (9 MeV) to detect volumetric and planar discontinuities in large pressure vessel mock-up blocks was studied. The data supplied by the manufacturer of the test blocks on the intended flaw geometry were compared to manual, contact ultrasonic test and computed tomography test data. Subsequently, a visualization program was used to construct fully three-dimensional morphological information enabling interactive data analysis on the detected flaws. Density isosurfaces show the relative shape and location of the volumetric defects within the mock-up blocks. Such a technique may be used to qualify personnel or newly developed ultrasonic test methods without the associated high cost of destructive evaluation. Data is presented showing the capability of the volumetric data analysis program to overlay the computed tomography and destructive evaluation (serial metallography) data for a direct, three-dimensional comparison

  7. Correlation between microstructure and mechanical properties of stable mixtures formed by austenite and martensite

    International Nuclear Information System (INIS)

    Eckstein, C.B.

    1982-03-01

    The influence of martensite in mechanical properties of stable mixtures formed by austenite and martensite was studied by varying the amount of martensite in the mixtures. Microstructural parameters were determined by Optical Quantitative Metallography and used to establish the correlation between the mechanical response of the mixtures in tension and their microstructures. The 'in situ' deformation of each phase in mixtures was determined experimentally in terms of the rule of mixtures. It is shown that the partitioning of the deformation depends on the amount of martensite in the mixture and that it tends to a condition of isostrain at higher martensite volume fractions. Optical observation of fractured specimens showed that the beginning of the fracture process may related to regions of the austenite grain boundaries where they meet martensite plates. (Author) [pt

  8. On mechanism of austenite chromium-nickel-molybdenum steels intercrystalline corrosion in weak and strong oxidizing media

    International Nuclear Information System (INIS)

    Plaskeev, A.V.; Savkina, L.Ya.; Knyazheva, V.M.; Kolotyrkin, Ya.M.; Fil'dgandler, Eh.G.; Rodin, N.N.

    1975-01-01

    Wide possibilities γ-spectrometry for kinetic investigation of intercrystalline corrosion (ICC) and also for recognizing the nature of the selectively soluble structural components at the stages of their initiation and development has been determined using 00Cr16Ni15Mo steel, containing 0,05 and 0,03%C. It is shown by γ-spectrometry, autoradiography, electrochemistry, optical and electron metallography in combination with (Cr,Fe,Mo) 23 C 6 carbide properties investigation, that ICC of sensitized 00Cr16Ni15Mo3 steel, is determined by selective dissolution of chromium and molybdenum depleted boundary regions of solid solutions. At potentials of passivation region (imitation of D method) the main cause of ICC is the selective dissolution of (Cr;Fe;Mo) 23 C 6 carbides arranged at grain boundaries. This process is facilitated in the presence of molybdenum in carbide

  9. PIE of test assembly of Qinshan nuclear power plant

    International Nuclear Information System (INIS)

    Ran, M.; Yan, J.; Wang, S.

    2000-01-01

    The small dimensional test fuel assembly (3x3-2) for the Qinshan Nuclear Power Plant was irradiated up to 25.7 Gwd/tU in the in-pile loop (15.5 Mpa,320 C) in Heavy Water Research Reactor (HWRR), CIAE, at simulative condition to Qinshan PWR normal and short time overpower operation for verifying the design, technology, and material properties of the fuel assembly. Comprehensive post-irradiation examination (PIE) including dimension measurement, gamma scanning, eddy current test, X ray, radiography, measurement of fission gas release, and quantitative metallography etc. were performed. PIE results show that the diameter of the fuel rods changed, ridges appeared on the cladding, pellets swelled, and the rate of fission gas release was higher than what we expected. The results would be an important basis for further improvement of design, technology and material properties for Qinshan PWR assembly. (author)

  10. Creep crack growth in a reactor pressure vessel steel at 360 deg C

    Energy Technology Data Exchange (ETDEWEB)

    Rui Wu; Seitisleam, F.; Sandstroem, R. [Swedish Institute for Metals Research, Stockholm (Sweden)

    1998-12-31

    Plain creep (PC) and creep crack growth (CCG) tests at 360 deg C and post metallography were carried out on a low alloy reactor pressure vessel steel (ASTM A508 class 2) with different microstructures. Lives for the CCG tests were shorter than those for the PC tests and this is more pronounced for simulated heat affected zone microstructure than for the parent metal at longer lives. For the CCG tests, after initiation, the cracks grew constantly and intergranularly before they accelerated to approach rupture. The creep crack growth rate is well described by C*. The relations between reference stress, failure time and steady crack growth rate are presented for the CCG tests. It is demonstrated that the failure stress due to CCG is considerably lower than the yield stress at 360 deg C. Consequently, the CCG will control the static strength of a reactor vessel. (orig.) 17 refs.

  11. QUANTITATIVE METALOGRAPHY OF HEAT TREATED ŽS6K SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Juraj Belan

    2012-02-01

    Full Text Available Alloy ŽS6K is former USSR superalloy used in DV – 2 jet engine. It is used for turbine rotor blade and whole cast small sized rotors with working temperature up to 800 ÷ 1050°C. This alloy was evaluated after annealing at 800 °C/ 10 and followed by cooling with various rate, presented with cooling in water, oil and air. Cooling rates, represented by various cooling mediums, have a significant influence on diffusion processes, which are going in structure. Methods of quantitative metallography (Image Analyzer software NIS – Elements for carbides evaluation, measuring of secondary dendrite arm spacing and coherent testing grid for gama' - phase evaluation are used for evaluation of structural characteristics on experimental material – Ni base superalloy ŽS6K.

  12. Microstructural characteristics of DU-xMo alloys with x = 7-12 wt%

    International Nuclear Information System (INIS)

    Burkes, Douglas E.; Hartmann, Thomas; Prabhakaran, Ramprashad; Jue, J.-F.

    2009-01-01

    Microstructural, phase, and impurity analyses of six depleted uranium-molybdenum alloys were obtained using optical metallography, X-ray diffraction, and carbon/nitrogen/oxygen determination. Uranium-molybdenum alloy foils are currently under investigation for the conversion of high-power research reactors using high-enriched uranium fuel to accommodate the use of low-enriched uranium fuel. Understanding basic microstructural behavior of these foils is an important consideration in determining the impact of fabrication processes and in anticipating performance of the foils in a reactor. Average grain diameter decreased with increasing molybdenum content. Lattice parameter decreased with increasing molybdenum content, and no significant degree of phase decomposition or crystallographic ordering was caused by processing and post-processing conditions employed in this study. Impurity concentration, specifically carbon, inhibited the degree of microstructural recrystallization but did not appear to impact other microstructural traits, such as γ-phase retention or lattice parameter.

  13. Observation of three-dimensional internal structure of steel materials by means of serial sectioning with ultrasonic elliptical vibration cutting.

    Science.gov (United States)

    Fujisaki, K; Yokota, H; Nakatsuchi, H; Yamagata, Y; Nishikawa, T; Udagawa, T; Makinouchi, A

    2010-01-01

    A three-dimensional (3D) internal structure observation system based on serial sectioning was developed from an ultrasonic elliptical vibration cutting device and an optical microscope combined with a high-precision positioning device. For bearing steel samples, the cutting device created mirrored surfaces suitable for optical metallography, even for long-cutting distances during serial sectioning of these ferrous materials. Serial sectioning progressed automatically by means of numerical control. The system was used to observe inclusions in steel materials on a scale of several tens of micrometers. Three specimens containing inclusions were prepared from bearing steels. These inclusions could be detected as two-dimensional (2D) sectional images with resolution better than 1 mum. A three-dimensional (3D) model of each inclusion was reconstructed from the 2D serial images. The microscopic 3D models had sharp edges and complicated surfaces.

  14. Simulated fission product oxide behavior in Triso-coated HTGR fuel

    Energy Technology Data Exchange (ETDEWEB)

    Pearson, R.L.; Lindemer, T.B.

    1979-08-01

    Several combinations of Trisco-coated UO/sub 2/ particles with additions of simulated fission product oxides were investigated. They were first heat-treated in the laboratory; then their behavior was examined by metallography, radiography, the scanning electron microscope, and electron microprobe x-ray analysis. Pressures of the various gaseous species within the particles were calculated and displayed as Ellingham diagrams. It appears to be essential that Triso-coated fuel have impermeable inner high-density pyrocarbon (iLTI) layers, because the fission product strontium, in gaseous form, will interact with SiC. As oxides, the rare earth fission products redistributed slightly within the buffer layer but did not interact with the SiC layers.

  15. Corrosion of iron-base alloys by lithium

    International Nuclear Information System (INIS)

    Selle, J.E.

    1976-01-01

    A review of corrosion mechanisms operating in lithium-iron-base alloy systems is presented along with data obtained with thermal-convection loops of niobium-stabilized 2 1 / 4 percent Cr-1 percent Mo steel and types 304L and 321 stainless steels. A corrosion rate of 2.3 μm/year (0.09 mil/year) was obtained on the 2 1 / 4 percent Cr-1 percent Mo steel at 600 0 C. Considerably more mass transport of alloying constituents and a maximum corrosion rate of about 14 μm/year (0.55 mil/year) was obtained with the austenitic stainless steels. Results of metallography, x-ray fluorescence analysis, scanning electron microscopy, and weight-change data are presented and discussed

  16. THE EFFECT OF DEFORMATION IN THE INTERCRITICAL INTERVAL TEMPERATURE AT THE CONTROLLED ROLLING WITH THE ACCELERATED CONTROLLED COOLING ON THE FINAL STRUCTURE AND PROPERTIES OF HEAVY PLATES

    Directory of Open Access Journals (Sweden)

    BOL’SHAKOV V. I.

    2016-01-01

    Full Text Available Abstract. The study was conducted the effect of the final deformation temperature in the intercritical interval on the structure and properties of heavy plate, produced by the controlled rolling method. Methodology. There are used the methods: qualitative and quantitative metallography, transmission and scanning electron microscopy, testing of mechanical properties. The purpose of the study - based on theoretical and experimental results to formulate the requirements for temperature and deformation parameters of production, providing higher strength and plastic properties than the existing industrial versions of controlled rolling. Results. It is shown that at a fixed degree of deformation the simultaneous increase in strength and plastic properties versus temperature has a weakly expressed extremum. Practical value. It is proposed the regim of controlled rolling at temperatures of finite deformation 785 ... 810° C with accelerated controlled cooling and the regime that increases insufficiently high plastic properties, which are obtained in heavy plates by random deviations of the standard technology

  17. The second Euratom sponsored 9000C HTR fuel irradiation experiment in the HFR Petten Project E 96.02: Pt.2. Post-irradiation examination

    International Nuclear Information System (INIS)

    Roettger, R.; Bueger, J. de; Schoots, T.

    1977-01-01

    A large variety of HTR fuel specimens, loose coated particles, coupons and compacts provided by Belgonucleaire, the Dragon Project and the KFA Juelich have been irradiated in the HFR at Petten at about 900 0 C up to a maximum fast neutron fluence of about 7x10 21 cm -2 (EDN) as a Euratom sponsored experiment. The maximum burn-ups were between 11 and 18.5% FIMA. The results of the post-irradiation examinations, comprising visual inspection, dimensional measurements, microradiography, metallography, and burn-up determinations are presented in this part 2 of the final report. The examinations have shown that the endurance limit of most of the tested fuel varieties is beyond the reached irradiation values

  18. U-8 wt %Mo and 7 wt %Mo alloys powder obtained by an hydride-de hydride process

    International Nuclear Information System (INIS)

    Balart, Silvia N.; Bruzzoni, Pablo; Granovsky, Marta S.; Gribaudo, Luis M. J.; Hermida, Jorge D.; Ovejero, Jose; Rubiolo, Gerardo H.; Vicente, Eduardo E.

    2000-01-01

    Uranium-molybdenum alloys are been tested as a component in high-density LEU dispersion fuels with very good performances. These alloys need to be transformed to powder due to the manufacturing requirements of the fuels. One method to convert ductile alloys into powder is the hydride-de hydride process, which takes advantage of the ability of the U-α phase to transform to UH 3 : a brittle and relatively low-density compound. U-Mo alloys around 7 and 8 wt % Mo were melted and heat treated at different temperature ranges in order to partially convert γ -phase to α -phase. Subsequent hydriding transforms this α -phase to UH 3 . The volume change associated to the hydride formation embrittled the material which ends up in a powdered alloy. Results of the optical metallography, scanning electron microscopy, X-ray diffraction during different steps of the process are shown. (author)

  19. Wear resistance and structural changes in nitrogen-containing high-chromium martensitic steels under conditions of abrasive wear and sliding friction

    International Nuclear Information System (INIS)

    Makarov, A.V.; Korshunov, L.G.; Schastlivtsev, V.M.; Chernenko, N.L.

    1998-01-01

    Martensitic nitrogen-containing steels Kh17N2A0.14, Kh13A0.14, Kh14G4A0.22 as well as steel 20Kh13 were studied for their wear resistance under conditions of friction and abrasion. Metallography, X ray diffraction analysis and electron microscopy were used to investigate the structural changes taking place in a thin surface layer on wearing. It is shown that an increase of nitrogen content of 0.14 to 0.22% promotes an enhancement of steel resistance to abrasive and adhesive wear, especially after tempering in the range of 500-550 deg C. Typically, the nitrogen-containing steels exhibit lower resistance to various types of wear in comparison with the steels with high-carbon martensite due to their lower deformability under conditions of friction loading

  20. Zr-2.5 Nb microstructure evolution during heat treatments

    International Nuclear Information System (INIS)

    Campitelli, Emiliano N.; Banchik, Abrahan D.; Versaci, Raul A.

    1999-01-01

    This work has the following two basic objectives: 1) To gain experience in the preparation of thin layers of zirconium alloys to be used as T.E.M specimens. To construct a double jet thinning prototype able to perform this task with appropriate finishing and reproducible results to be used in a future work (point 2). To become familiar with the relevant parameters of the thinning process and to apply this experience in the prototype. The layers must have sufficient area with good transmission and mechanical support, free of deformations and defects polishing. 2) To perform T.E.M. observations and metallographies to study the microstructural evolution during heat treatments of Zr-2.5 Nb alloy samples. These samples were obtained from a pressure tube similar to those used in Candu power plants, in the as-received condition. This alloy served, in this application, to replace Zircaloy-2, for better creep and corrosion resistance. (author)

  1. Corrosion behavior of copper-base materials in a gamma-irradiated environment; Final report

    Energy Technology Data Exchange (ETDEWEB)

    Yunker, W.H.

    1990-09-01

    Specimens of three copper-base materials were corrosion tested with gamma radiation exposure dose rates in the range of 1.9 {times} 10{sup 3} R/h to 4.9 {times} 10{sup 5} R/h. Materials used were pure copper, 7% aluminum bronze and 30% copper-nickel. Exposures were performed in moist air at 95{degree}C and 150{degree}C and liquid Well J-13 water at 95{degree}C, for periods of up to 16 months. Specimens were monitored for uniform weight loss, stress-induced corrosion and crevice corrosion. Specimen surfaces were examined visually at 10X magnification as well as by Auger Electron Spectroscopy, x-ray diffraction and metallography. Corrosion was not severe in any of the cases. In general, the pure copper was corroded most uniformly while the copper-nickel was the least reproducibly corroded. 11 refs, 40 figs., 15 tabs.

  2. Corrosion behavior of copper-base materials in a gamma-irradiated environment

    International Nuclear Information System (INIS)

    Yunker, W.H.

    1990-09-01

    Specimens of three copper-base materials were corrosion tested with gamma radiation exposure dose rates in the range of 1.9 x 10 3 R/h to 4.9 x 10 5 R/h. Materials used were pure copper, 7% aluminum bronze and 30% copper-nickel. Exposures were performed in moist air at 95 degree C and 150 degree C and liquid Well J-13 water at 95 degree C, for periods of up to 16 months. Specimens were monitored for uniform weight loss, stress-induced corrosion and crevice corrosion. Specimen surfaces were examined visually at 10X magnification as well as by Auger Electron Spectroscopy, x-ray diffraction and metallography. Corrosion was not severe in any of the cases. In general, the pure copper was corroded most uniformly while the copper-nickel was the least reproducibly corroded. 11 refs, 40 figs., 15 tabs

  3. Synthesis Of NiCrAlC alloys by mechanical alloying; Sintese de ligas NiCrAlC por moagem de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M., E-mail: alissonkws@gmail.co [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil)

    2010-07-01

    The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni{sub 3}Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

  4. Quantitative surface topography determination by Nomarski reflection microscopy. 2: Microscope modification, calibration, and planar sample experiments

    International Nuclear Information System (INIS)

    Hartman, J.S.; Gordon, R.L.; Lessor, D.L.

    1980-01-01

    The application of reflective Nomarski differential interference contrast microscopy for the determination of quantitative sample topography data is presented. The discussion includes a review of key theoretical results presented previously plus the experimental implementation of the concepts using a commercial Momarski microscope. The experimental work included the modification and characterization of a commercial microscope to allow its use for obtaining quantitative sample topography data. System usage for the measurement of slopes on flat planar samples is also discussed. The discussion has been designed to provide the theoretical basis, a physical insight, and a cookbook procedure for implementation to allow these results to be of value to both those interested in the microscope theory and its practical usage in the metallography laboratory

  5. Interaction at interface between superconducting yttrium ceramics and copper or niobium

    International Nuclear Information System (INIS)

    Karpov, M.I.; Korzhov, V.P.; Medved', N.V.; Myshlyaeva, M.M.

    1992-01-01

    Light metallography, scanning electron microscopy and local energy dispersion analysis have been used to study the interaction of Y-ceramics with copper and niobium. Samples in the form of wire of two types were employed, that is, consisting of ceramic core YBaCuO and Cu shell or a ceramic core YBaCuO and bimetallic Cu/Nb shell. The interaction of the ceramics with the shell metal began already at 500 deg with the formation at the interafaces Cu-YBaCuO of oxide layers containing ceramic elements, and in the ceramic core - nonsuperconducting phases. A thin Al-layer placed between the ceramics and the shell appreciably decreased the reactability of the ceramics with respect to copper and niobium

  6. Quantification of Damage Progression in a Thermally Aged Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    A. Hazarabedian

    2002-06-01

    Full Text Available Ferrite of austeno-ferritic stainless steels maintained for a long time at temperatures in the range of 270 °C to 400 °C is embrittled like the known 475 °C embrittlement of ferritic stainless steels. Deformation and damage micromechanisms of a material must be known in order to apply the "local approach to fracture" (LAF methodology. In this work we test a previous model of damage nucleation and evolution, extending its validity to low temperature - long term aging. We have determined cracking damage evolution by taking replicas of planar tensile specimens during uniaxial traction tests. Voronoï (Dirichlet tessellation quantitative metallography was applied to characterize and quantify non-uniform damaging. Clustering criteria allowed the determination of the size, density and internal damaging rate of damage clusters.

  7. Dynamic damage nucleation and evolution in multiphase materials

    Science.gov (United States)

    Fensin, S. J.; Escobedo, J. P.; Gray, G. T.; Patterson, B. M.; Trujillo, C. P.; Cerreta, E. K.

    2014-05-01

    For ductile metals, dynamic fracture occurs through void nucleation, growth, and coalescence. Previous experimental works in high purity metals have shown that microstructural features such as grain boundaries, inclusions, vacancies, and heterogeneities can act as initial void nucleation sites. However, for materials of engineering significance, those with, second phase particles it is less clear what the role of a soft second phase will be on damage nucleation and evolution. To approach this problem in a systematic manner, two materials have been investigated: high purity copper and copper with 1% lead. These materials have been shock loaded at ˜1.5 GPa and soft recovered. In-situ free surface velocity information and post mortem metallography reveals the presence of a high number of small voids in CuPb in comparison to a lower number of large voids in Cu. This suggests that damage evolution is nucleation dominated in the CuPb and growth dominated in the pure Cu.

  8. Long-term creep and creep-rupture behavior of Types 304 and 316 stainless steel, Type 316 casting material (CF8M), and 2 1/4 Cr-1 Mo steel. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, C R; Booker, M K; Sikka, V K; McCoy, H E

    1986-06-01

    Final results of long-term creep and creep-rupture tests are compiled and summarized for a number of structural materials evaluated in support of the Liquid Metal Reactor program. These materials include type 304 stainless steel (tested to 13.4 years), type 316 stainless steel (tested to 8.2 years), CF8M or type 316 stainless casting (tested to 2.5 years), and 2 1/4 Cr-1 Mo steel (tested to 6.5 years). Creep curves of all materials evaluated, representative metallography, and hardness data taken subsequent to testing are also included. Comparisons are made between predictions made several years ago with preliminary creep and creep-rupture data and final results obtained under this program.

  9. Grain size and microhardness evolution during annealing of a magnesium alloy processed by high-pressure torsion

    Directory of Open Access Journals (Sweden)

    Livia Raquel C. Malheiros

    2015-01-01

    Full Text Available High-pressure torsion (HPT was used to impose severe plastic deformation on a magnesium alloy AZ31. The material was processed for 0.5, 1, 2, 3, 5 and 7 turns at room temperature under a pressure of 6.0 GPa. Samples were annealed for 1800 s at temperatures of 373 K, 423 K, 473 K, 573 K and 673 K. Microhardness tests and metallography were used to determine the evolution of strength and grain size as a function of the annealing temperature. The results show that recrystallization takes place at temperatures higher than 423 K. The annealing behavior is independent of the number of turns in HPT.

  10. Post irradiation examinations on HTTR materials

    International Nuclear Information System (INIS)

    Sakai, Haruyuki; Ohmi, Masao; Eto, Motokuni; Watanabe, Katsutoshi

    1995-01-01

    The HTTR (High Temperature engineering Test Reactor) is being constructed at Oarai Research Establishment of the Japan Atomic Energy Research Institute. In order to develop necessary materials for the HTTR, after irradiations in the JMTR, PIEs are being carried out on these materials in the JMTRHL (JMTR Hot Laboratory). Impact test, tensile test, fatigue test, creep test, metallography and so on were performed for irradiated 2 1/4Cr 1Mo steel as the pressure vessel material and Alloy 800H as the cladding material of the control rod. A fatigue testing machine and four creep testing machines newly designed were fabricated and installed in the steel cells in order to evaluate the integrity of the HTTR materials. The development process and PIE results obtained with these machines are given in this paper

  11. Influence of quenching parameters in the carbides presence in the AISI M2 high speed steel; Influencia dos parametros de tempera na presenca de carbonetos no aco rapido AISI M2

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, A.S.; Maria, G.G.B; Martins, S.C.S.; Lopes, W.; Correa, E.C.S.; Bezerra, A.C.S., E-mail: elaine@deii.cefetmg.br [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET-MG), Belo Horizonte, MG (Brazil)

    2014-07-01

    The main characteristic of high speed steels, besides maintaining high hardness at room temperature, is the ability of retain hardness when subjected to high temperatures and high cutting speeds. The high percentage of alloying elements in these steels allows the development of complex carbides, acquiring a high hardness by heat treatment. The aim of this study is to evaluate the effects of quenching parameters in the volumetric fraction of carbides by semi-quantitative metallography and of retained austenite by X-ray diffraction. It has been observed that, in general, the increase in the soaking time and in the austenitizing temperature resulted in the reduction of the amount of carbides and in an increase in the amount of retained austenite in the martensitic matrix. (author)

  12. Heat treatment effect on the properties of 15Kh1M1F-Sh

    International Nuclear Information System (INIS)

    Bekasov, B.S.; Trusov, L.P.; Dubrovskaya, E.F.

    1983-01-01

    Results are given of a complex investigation into the effect of electronslag remelting (ESR) on the structure and properties of billets of the 15Kh1M1F steel prepared by electronslag smelting of shaped billets. Metal of billets of various turbine details with different carbon content is investigated. Heat treatment is done according to the following regime: homogenization at 1030 deg C, normalization from a temperature of 1000 deg C in the forced cooling chamber and tempering at 750 deg C. Mechanical tests are performed at a temperature -40 to +565 deg C. The macro- and macrostructure, phase composition are studied. Methods of gas analysis, dilatametry and metallography are used. The data obtained prove a high level of properties of the ESR billet metal of steam turbine details of steel 15Kh1M1F-Sh, that permits to use them instend of forged details

  13. Mercury content in amalgam tattoos of human oral mucosa and its relation to local tissue reactions

    Energy Technology Data Exchange (ETDEWEB)

    Forsell, M.; Larsson, B.; Ljungqvist, A.; Carlmark, B.; Johansson, O

    1998-02-01

    Mucosal biopsies from 48 patients with and 9 without amalgam tattoos were analysed with respect to their mercury content, distribution of mercury in the tissue, and histological tissue reactions. The distribution of mercury was assessed by auto-metallography (AMG), a silver amplification technique. The mercury content was determined by energy dispersive X-ray fluorescence (EDXRF), a multielemental analysis. Mercury was observed in connective tissue where it was confined to fibroblasts and macrophages, in vessel walls and in structures with the histological character of nerve fibres. A correlation was found between the histopathological tissue reaction, the type of mercury deposition, the intensity of the AMG reaction, and the mercury content. Mercury was also found in patients with amalgam dental fittings but without amalgam tattoos. (au) 24 refs.

  14. Mercury content in amalgam tattoos of human oral mucosa and its relation to local tissue reactions

    International Nuclear Information System (INIS)

    Forsell, M.; Larsson, B.; Ljungqvist, A.; Carlmark, B.; Johansson, O.

    1998-01-01

    Mucosal biopsies from 48 patients with and 9 without amalgam tattoos were analysed with respect to their mercury content, distribution of mercury in the tissue, and histological tissue reactions. The distribution of mercury was assessed by auto-metallography (AMG), a silver amplification technique. The mercury content was determined by energy dispersive X-ray fluorescence (EDXRF), a multielemental analysis. Mercury was observed in connective tissue where it was confined to fibroblasts and macrophages, in vessel walls and in structures with the histological character of nerve fibres. A correlation was found between the histopathological tissue reaction, the type of mercury deposition, the intensity of the AMG reaction, and the mercury content. Mercury was also found in patients with amalgam dental fittings but without amalgam tattoos. (au)

  15. An experiment to examine the mechanistic behaviour of irradiated CANDU fuel stored under dry conditions

    International Nuclear Information System (INIS)

    Oldaker, I.E.; Crosthwaite, J.L.; Keltie, R.J.; Truss, K.J.

    1979-01-01

    A program has begun to use the Whiteshell Nuclear Research Establishment dry-storage canisters to store some selected CANDU irradiated fuel bundles in an 'easily retrievable basket.' The object of the experimental program is to study the long-term stability of the Zircaloy-sheathed UO 2 and UC fuel elements when stored in air. Bundles were loaded into a canister in October 1979 following detailed examination and removal of up to three complete elements from most bundles. These elements are currently being subjected to detailed destructive examinations, including metallography and scanning electron micrography, to fully characterize their pre-storage condition. After four years, and every five years thereafter, further elements will be examined similarly to study the effects of the storage environment on the stability of the Zircaloy sheathing, and on its continued ability to contain the fuel safely in an interim storage facility. (author)

  16. Small angle neutron scattering on the matters radiated by impulse plasma flows

    International Nuclear Information System (INIS)

    Ibraev, B.; Baimbetov, F.; Treimer, W.

    1999-01-01

    Complete text of publication follows. By methods of small angle neutron scattering (neutron wavelength ∼ 0.478 nm) on two-crystal diffractometer the structural inhomogenities (defects, clusters, pores, etc.) were investigated. The inhomogenities were produced by the impulse hydrogen and nitride plasma flows on the surface of steel 12X18H10T, aluminum alloy Al-Cu-Mg and graphite. The energy density of plasma was varied from 0 to 120 J/cm 2 . The values of total macroscopic scattering cross-section in dependence of radiation dose significantly change. It reveals the structural transformations on the samples' surface due to plasma influence. The critical doses for the given types of samples, that determine start of the change of physical and mechanical properties, were calculated. Theoretical calculations and the small angle neutron scattering data are in good agreement as well as the experimental data obtained by electron microscopy and metallography measurements. (author)

  17. Inclusion Detection in Aluminum Alloys Via Laser-Induced Breakdown Spectroscopy

    Science.gov (United States)

    Hudson, Shaymus W.; Craparo, Joseph; De Saro, Robert; Apelian, Diran

    2018-04-01

    Laser-induced breakdown spectroscopy (LIBS) has shown promise as a technique to quickly determine molten metal chemistry in real time. Because of its characteristics, LIBS could also be used as a technique to sense for unwanted inclusions and impurities. Simulated Al2O3 inclusions were added to molten aluminum via a metal-matrix composite. LIBS was performed in situ to determine whether particles could be detected. Outlier analysis on oxygen signal was performed on LIBS data and compared to oxide volume fraction measured through metallography. It was determined that LIBS could differentiate between melts with different amounts of inclusions by monitoring the fluctuations in signal for elements of interest. LIBS shows promise as an enabling tool for monitoring metal cleanliness.

  18. Material damage in graphite by run-away electrons

    Energy Technology Data Exchange (ETDEWEB)

    Hoven, H.; Koizlik, K.; Linke, J.; Nickel, H.; Wallura, E.; Kohlhaas, W.

    1989-04-01

    Graphite limiters in the KFA tokamak TEXTOR have been hit by run-away electrons, which ''burned'' craters into the material surface. The craters have been formed by material erosion and/or sublimation and by chipping of thin laminates from the surface and additionally by redeposition of graphitic material. Moreover, thin metallic layers have been detected which may have been redeposited independently from the run-away electron event, and which could be found also outside the run-away electron crater. The redeposited carbon showed primarily two types of structure, namely oriented pyrocarbon and carbon-black-like material. The crater has been investigated by metallography, optical microscopy, secondary electron microscopy combined with energy-dispersive X-ray analysis, and automatic quantitative image analysis. The examined parameters are crater geometry, cracking behaviour and type and structure of redeposited material. (orig.).

  19. Study of aged embrittled stainless steels used in the primary circuit of fission reactors

    International Nuclear Information System (INIS)

    Hazarabedian, Alfredo

    1999-01-01

    We checked the damage and fracture mechanisms of duplex stainless steels aged in conditions representative of the actual operating condition of a PWR nuclear power plant. We proved that the fracture mechanisms starts with the fracture of ferrite laths and ends with the fracture of austenite ligaments. We determined by quantitative metallography the average void nucleation rate and the spatial distribution of voids. This information, incorporated to the Gurson-Tvergaard-Joly model of a damaged elastoplastic material, served to predict adequately the distribution of the mean strain at fracture of notched axisymmetric specimens. The model also predicted the lower bound of the experimental distribution of the crack resistance at 0.2 mm of crack extension (J 02 ). (author)

  20. Flame spraying of polymers

    International Nuclear Information System (INIS)

    Varacalle, D.J. Jr.; Zeek, D.P.; Couch, K.W.; Benson, D.M.; Kirk, S.M.

    1997-01-01

    Statistical design-of-experiment studies of the thermal spraying of polymer powders are presented. Studies of the subsonic combustion (i.e., Flame) process were conducted in order to determine the quality and economics of polyester and urethane coatings. Thermally sprayed polymer coatings are of interest to several industries for anticorrosion applications, including the chemical, automotive, and aircraft industries. In this study, the coating design has been optimized for a site-specific application using Taguchi-type fractional-factorial experiments. Optimized coating designs are presented for the two powder systems. A substantial range of thermal processing conditions and their effect on the resultant polymer coatings is presented. The coatings were characterized by optical metallography, hardness testing, tensile testing, and compositional analysis. Characterization of the coatings yielded the thickness, bond strength, Knoop microhardness, roughness, deposition efficiency, and porosity. Confirmation testing was accomplished to verify the coating designs

  1. Cells for the examination of irradiated plutonium fuel elements - two years operation - may 1961/may 1963 (1963)

    International Nuclear Information System (INIS)

    Valentin, A.

    1963-01-01

    Within the framework of the 'Rapsodie' fast reactor program, prototype plutonium fuel elements are irradiated and then examined in an α β γ laboratory at Saclay. This laboratory consists of five in line cells and a lead enclosure microscope. Each cell contains an α sealed removable box 4 ft 3 in. high, 4 ft 11 in. wide and 5 ft 1 in. deep, fitted with one or two magnetic transmission indirect manipulators. The boxes are contained in an β γ shielded enclosure whose front face is constructed of cast iron panels 21-2/3 in. thick. Nitrogen circulating in a closed loop forms the atmosphere of the boxes. This laboratory is essentially intended for metallurgical research. The functions of the various cells are as follows: transferring and packing, cutting, density measurement and cathodic etching, storage and metallography. Work on radioactive materials began in April 1961. Operational incidents have always been of a material nature only. (author) [fr

  2. Structure of tetragonal martensite in the In95.42Cd4.58 cast alloy

    Science.gov (United States)

    Khlebnikova, Yu. V.; Egorova, L. Yu.; Rodionov, D. P.; Kazantsev, V. A.

    2017-11-01

    The structure of martensite in the In95.42Cd4.58 alloy has been studied by metallography, X-ray diffraction, dilatometry, and transmission electron microscopy. It has been shown that a massive structure built of colonies of tetragonal lamellar plates divided by a twin boundary {101}FCT is formed in the alloy under cooling below the martensite FCC → FCT transition temperature. The alloy recrystallizes after a cycle of FCT → FCC → FCT transitions with a decrease in the grain size by several times compared with the initial structure such fashion that the size of massifs and individual martensite lamella in the massif correlates with the change in the size of the alloy grain. Using thermal cycling, it has been revealed that the alloy tends to stabilize the high-temperature phase.

  3. UNBIASED ESTIMATORS OF SPECIFIC CONNECTIVITY

    Directory of Open Access Journals (Sweden)

    Jean-Paul Jernot

    2011-05-01

    Full Text Available This paper deals with the estimation of the specific connectivity of a stationary random set in IRd. It turns out that the "natural" estimator is only asymptotically unbiased. The example of a boolean model of hypercubes illustrates the amplitude of the bias produced when the measurement field is relatively small with respect to the range of the random set. For that reason unbiased estimators are desired. Such an estimator can be found in the literature in the case where the measurement field is a right parallelotope. In this paper, this estimator is extended to apply to measurement fields of various shapes, and to possess a smaller variance. Finally an example from quantitative metallography (specific connectivity of a population of sintered bronze particles is given.

  4. Failure Analysis Of Industrial Boiler Pipe

    International Nuclear Information System (INIS)

    Natsir, Muhammad; Soedardjo, B.; Arhatari, Dewi; Andryansyah; Haryanto, Mudi; Triyadi, Ari

    2000-01-01

    Failure analysis of industrial boiler pipe has been done. The tested pipe material is carbon steel SA 178 Grade A refer to specification data which taken from Fertilizer Company. Steps in analysis were ; collection of background operation and material specification, visual inspection, dye penetrant test, radiography test, chemical composition test, hardness test, metallography test. From the test and analysis result, it is shown that the pipe failure caused by erosion and welding was shown porosity and incomplete penetration. The main cause of failure pipe is erosion due to cavitation, which decreases the pipe thickness. Break in pipe thickness can be done due to decreasing in pipe thickness. To anticipate this problem, the ppe will be replaced with new pipe

  5. Effect of Gas Pores on Mechanical Properties of High-Pressure Die-Casting AM50 Magnesium Alloy.

    Science.gov (United States)

    Jiang, Wei; Cao, Zhanyi; Liu, Liping; Jiang, Bo

    2016-08-01

    High-pressure die-casting (HPDC) AM50 tensile specimens were used to investigate characteristics of gas pores and its effect on mechanical properties of HPDC AM50 magnesium alloy. Combining microstructure morphology gained from optical microscopy, scanning electron microscopy (SEM), and three-dimensional (3D) reconstruction with the experimental data from uniaxial tensile testing, we pursued the relationship between gas pores and the mechanical properties of HPDC AM50 Mg alloy. Results indicate that comparing with 3D reconstruction models, 2D images like optical metallography images and SEM images have one-sidedness. Furthermore, the size and maximum areal fraction of gas pores have negative effects on the mechanical properties of HPDC AM50 Mg alloy. With increase of the maximum size of gas pores in the specimen, the ultimate tensile strength (UTS) and elongation decrease. In addition, with the maximum areal fraction becoming larger, both the UTS and elongation decrease linearly.

  6. Effect of crucible?sample adhesion on grain germination

    Science.gov (United States)

    Duffar, T.; Dusserre, P.; Giacometti, N.; Boiton, P.; Nabot, J. P.; Eustathopoulos, N.

    1999-03-01

    Solid-liquid interface demarcations have been performed during the growth of GaSb and Ge samples by the vertical Bridgman method. The crucibles were made of boron nitride, silica or carbon based materials. Subsequent metallographies in a plane containing the sample axis show that the interface is distorted on a distance of about 100 μm close to the crucible wall. The angle of the interface line with the crucible, measured on the solid side, ranges between 25° for GaSb/BN to 120° for Ge/SiO 2. These measures are compared to the experimental observation that parasitic grain nucleation has a high probability of occurrence when BN crucibles are used and a rather low one in the case of silica crucibles. These results are in qualitative agreement with the theory of nucleation on homogeneous or heterogeneous substrates.

  7. Effects of aluminum and copper chill on mechanical properties and microstructures of Cu-Zn-Al alloys with sand casting

    Science.gov (United States)

    Ardhyananta, Hosta; Wibisono, Alvian Toto; Ramadhani, Mavindra; Widyastuti, Farid, Muhammad; Gumilang, Muhammad Shena

    2018-04-01

    Cu-Zn-Al alloy is one type of brass, which has high strength and high corrosion resistant. It has been applied on ship propellers and marine equipment. In this research, the addition of aluminum (Al) with variation of 1, 2, 3, 4% aluminum to know the effect on mechanical properties and micro structure at casting process using a copper chill and without copper chill. This alloy is melted using furnace in 1100°C without holding. Then, the molten metal is poured into the mold with copper chill and without copper chill. The speciment of Cu-Zn-Al alloy were chracterized by using Optical Emission Spectroscopy (OES), Metallography Test, X-Ray Diffraction (XRD), Hardness Test of Rockwell B and Charpy Impact Test. The result is the addition of aluminum and the use of copper chill on the molds can reduce the grain size, increases the value of hardness and impact.

  8. Phase relationships in the Al-Ti-Ho system at 773 K

    Energy Technology Data Exchange (ETDEWEB)

    Jinli, H.; Jianlie, L.; Huaiying, Z.; Yinghong, Z.; Jialin, Y. [Guangxi Univ. (China). Inst. of Mater. Sci.

    2000-07-14

    The phase relationships in the Al-Ti-Ho ternary system at 773 K have been determined mainly by XRD techniques, with the aid of differential thermal analysis, EPMA, metallography. The existence of 10 binary compounds and two ternary phases, namely TiAl{sub 3}, TiAl{sub 2}, TiAl, Ti{sub 3}Al, Al{sub 17}Ho{sub 2}, Al{sub 3}Ho, Al{sub 2}Ho, AlHo, Al{sub 2}Ho{sub 3}, AlHo{sub 3}, Al{sub 43}Ti{sub 4}Ho{sub 6} and Al{sub 20}Ti{sub 2}Ho, respectively, have been confirmed. The section consists of 15 single-phase regions, 29 two-phase regions and 15 three-phase regions. (orig.)

  9. LANL Experience Rolling Zr-Clad LEU-10Mo Foils for AFIP-7

    Energy Technology Data Exchange (ETDEWEB)

    Hammon, Duncan L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clarke, Kester D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Alexander, David J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Kennedy, Patrick K. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Edwards, Randall L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Duffield, Andrew N. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dombrowski, David E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-05-29

    The cleaning, canning, rolling and final trimming of Low Enriched Uranium-10 wt. pct. Molybdenum (LEU-10Mo) foils for ATR (Advanced Test Reactor) fuel plates to be used in the AFIP-7 (ATR Full Size Plate In Center Flux Trap Position) experiments are summarized. Six Zr-clad foils were produced from two LEU-10Mo castings supplied to Los Alamos National Laboratory (LANL) by Y-12 National Security Complex. Details of cleaning and canning procedures are provided. Hot- and cold-rolling results are presented, including rolling schedules, images of foils in-process, metallography and local compositions of regions of interest, and details of final foil dimensions and process yield. This report was compiled from the slides for the presentation of the same name given by Duncan Hammon on May 12, 2011 at the AFIP-7 Lessons Learned meeting in Salt Lake City, UT, with Los Alamos National Laboratory document number LA-UR 11-02898.

  10. Fundamental flow and fracture analysis of prime candidate alloy (PCA) for path a (austenitics)

    International Nuclear Information System (INIS)

    Lucas, G.E.; Jayakumar, M.; Maziasz, P.J.

    1982-01-01

    Room temperature microhardness tests have been performed on samples of Prime Candidate Alloy (PCA) for the austenitics (Path A) subjected to various thermomechanical treatments (TMT). The TMTs have effected various microstructures, which have been well characterized by optical metallography and TEM. For comparison, microhardness tests have been performed on samples of N-lot, DO heat and MFE 316 stainless steel with similar TMTs. The results indicate that the TMTs investigated can significantly alter the microhardness of the PCA in a manner which is consistent with microstructural changes. Moreover, while PCA had the lowest microhardness of the four alloys types after cold working, its microhardness increased while the others decreased to comparable values after aging for 2 h at 750 0 C

  11. Metallurgical examination of gun barrel screws

    Energy Technology Data Exchange (ETDEWEB)

    Bird, E.L.; Clift, T.L.

    1996-06-01

    The examination was conducted to determine the extent of degradation that had occurred after a series of firings; these screws prevent live rounds of ammunition from being loaded into the firing chamber. One concern is that if the screw tip fails and a live round is accidentally loaded into the chamber, a live round could be fired. Another concern is that if the blunt end of the screw begins to degrade by cracking, pieces could become small projectiles during firing. All screws used in firing 100 rounds or more exhibited some degree degradation, which progressively worsened as the number of rounds fired increased. (SEM, metallography, x-ray analysis, and microhardness were used.) Presence of cracks in these screws after 100 fired rounds is a serious concern that warrants the discontinued use of these screws. The screw could be improved by selecting an alloy more resistant to thermal and chemical degradation.

  12. Sigma phase transformation in super duplex steel in the range of 900-1050 oC

    International Nuclear Information System (INIS)

    Garin, J.L; Manheim, R.L; Rios, D

    2012-01-01

    The embrittlement phenomenon observed in duplex stainless steels obeys to the presence of intermediate phases in the microstructure, principally the so-called sigma-phase, which preferently arises by heating over the range of 540 to 850 o C. The present article describes the dissolution of sigma-phase in welded joints of cast super duplex stainless steels (ASTM A890), at temperatures from 900 to 1050 o C. The experimental procedure utilized usual techniques of quantitative metallography and X-ray diffraction. Annealing of the samples at 850 o C yielded starting contents of sigma of 40,4 % (vol) in the fusion zone and 45,4 % (vol) in the heat-affected zone. The dissolution of the compound was observed after annealing of the specimens at 900, 950, 1.000 and 1.050 o C, with a moderate kinetics at lesser temperatures, while the transformation became fully achieved at 1.050 o C

  13. The effect of variations in carbon activity on the carburization of austenitic steels in sodium

    International Nuclear Information System (INIS)

    Gwyther, J.R.; Hobdell, M.R.; Hooper, A.J.

    1978-07-01

    Experience has shown that the liquid sodium coolant of fast breeder reactors is an effective carbon-transport medium; the resulting carburization of thin austenitic stainless steel components (eg IHX and fuel cladding) could adversely affect their mechanical integrity. The degree and nature of steel carburization depend, inter alia, on the carbon activity of the sodium environment. Exploratory tests are described in which specimens of austenitic stainless steel were carburized in sodium, the carbon activity of which was continuously monitored by a BNL electrochemical carbon meter. The sodium carbon activity was initially high, but decreased with time, simulating conditions equivalent to plant start-up or coolant clean-up following accidental oil ingress. The extent and nature of steel carburization was identified by metallography, electron microscopy, X-ray crystallography and chemical analysis. (author)

  14. Evaluation of mechanical properties in stainless alloy ferritic with 5 % molybdenum; Avaliacao das propriedades mecanicas em ligas inoxidaveis ferriticas com 5% de molibdenio

    Energy Technology Data Exchange (ETDEWEB)

    Lima Filho, V.X.; Gomes, F.H.F.; Guimaraes, R.F.; Saboia, F.H.C.; Abreu, H.F.G. de [Instituto Federal de Educacao, Ciencia e Tecnologia do Ceara (IFCE). Campus Maracanau, CE (Brazil)], e-mail: venceslau@ifce.edu.br

    2010-07-01

    The deterioration of equipment in the oil industry is caused by high aggressiveness in processing the same. One solution to this problem would increase the content of molybdenum (Mo) alloys, since this improves the corrosion resistance. As the increase of Mo content causes changes in mechanical properties, we sought to evaluate the mechanical properties of alloys with 5% Mo and different levels of chromium (Cr). Were performed metallography and hardness measurement of the alloys in the annealed condition. Subsequent tests were performed tensile and Charpy-V, both at room temperature. The results showed that 2% difference in the content of Cr did not significantly alter the mechanical properties of alloys. The alloys studied had higher values in measured properties when compared to commercial ferritic alloys with similar percentages of Cr. The high content of Mo resulted in a brittle at room temperature but ductile at temperatures above 70 degree C. (author)

  15. The influence of thermo-mechanical processing on the microstructure of steel 20MoCrS4

    International Nuclear Information System (INIS)

    Jandova, D.; Meyer, L.W.; Masek, B.; Novy, Z.; Kesner, D.; Motycka, P.

    2003-01-01

    The influence of thermo-mechanical processing (TMP) on the microstructure and mechanical properties of 0.22%C-0.87%Mn-0.73Cr-0.40Mo steel was investigated. The transformation CCT diagram and CCCT diagram were determined by dilatometric measurements. Hot deformation before austenite decomposition slightly accelerates ferritic transformation, retards bainitic reactions and decreases the bainite start temperature. Special methods of TMP were performed consisting of hot and/or warm compression deformations and dwell at an elevated temperature. The microstructure was studied using metallography and transmission electron microscopy. The compression deformation results in a remarkable refinement of the microstructure and an improvement of mechanical properties. Warm deformation followed by dwell at 470 deg. C was found to be suitable for an increase of tensile strength and notch toughness; the corresponding microstructure is a fine lath-like bainitic microstructure with a relatively homogeneous distribution of carbide particles

  16. Effect of hot deformation on phase transformation kinetics of 86CrMoV7 steel

    International Nuclear Information System (INIS)

    Xiao Furen; Liao Bo; Qiao Guiying; Guan Shuzhe

    2006-01-01

    The time-temperature-transformation (TTT) and continuous cooling transformation (CCT) diagrams of 86CrMoV7 steel with and without hot deformation were constructed by means of dilatometry, metallography and transmission electron microscopy (TEM). The results show that the pearlite and bainite transformations of 86CrMoV7 steel can be promoted and the microstructure can be refined by hot deformation. The undissolved carbides associated with hot deformation increase the inhomogeneity of carbon distribution in deformed austenite. The inhomogeneities of the austenite increase the number of nucleation sites for pearlite and bainite, and promote pearlite and bainite formation, which result in refinement of both the pearlite and bainite microstructures. In contrast, the undissolved carbides do not play a direct role on the pearlite and bainite transformation of 86CrMoV7 steel in the absence of hot deformation

  17. Effects of N and B on continuous cooling transformation diagrams of Mo-V-Ti micro-alloyed steels

    Science.gov (United States)

    Yuhui, Wang; Bo, Liao; Ligang, Liu; Xianfeng, Li; Hang, Su; Caifu, Yang; Qingfeng, Wang

    2012-05-01

    Effects of the single addition of nitrogen (N) and boron (B) and the combined addition of N and B on continuous cooling transformation (CCT) diagrams and properties of the three Mo-V-Ti micro-alloyed steels were investigated by means of a combined method of dilatometry and metallography. Microstructures observed in continuous cooled specimens were composed of pearlite (P), quasi-polygonal ferrite (QPF), granular bainite (GB), acicular ferrite (AF), lath-like bainite (LB) and martensite (M) depending on the cooling rates and transformation temperatures. Single addition of 12 ppm B effectively reduced the formation of QPF and broadened the cooling rate region for LB and M. Added N makes the action of B invalid and the QPF region was prominently broadened, and even though the cooling rate is higher than 50°C s-1, it cannot obtain full bainite.

  18. Study of phase transitions in cerium in shock-wave experiments

    Directory of Open Access Journals (Sweden)

    Zhernokletov M.V.

    2015-01-01

    Full Text Available Cerium has a complex phase diagram that is explained by the presence of structure phase transitions. Planar gauges were used in various combinations in experiments for determination of sound velocity dependence on pressure in cerium by the technique of PVDF gauge. The data of time dependence on pressure profiles with use of x(t diagrams and the D(u relation for cerium allowed the definition of the Lagrangian velocity of the unloading wave CLagr and the Eulerian velocity CEul by taking into account the compression σ. These results accords with data obtained by using the technique of VISAR and a manganin-based gauge, and calculated pressure dependence of isentropic sound velocity according to the VNIITF EOS. Metallography analysis of post-experimental samples did not find any changes in a phase composition.

  19. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    Science.gov (United States)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  20. Investigation into the role of lead in free-span axial corrosion at Oconee Nuclear Station

    International Nuclear Information System (INIS)

    Rochester, D.P.; Eaker, R.W.; Wald, J.D.

    2002-01-01

    In 1994 and 1996, tubes removed from the Oconee Nuclear Station once through steam generators (OTSG) confirmed the presence of intergranular stress corrosion cracking (IGSCC) in the free-span region. The IGSCC is occurring in the superheated region of the steam generators, which is an area with no crevices and very light surface deposits. The tubes were subjected to a variety of routine examination techniques such as metallography, scanning electron microscopy (SEM), and Auger electron spectroscopy (AES). These analyses provided considerable information, but were inconclusive in determining the specific damage mechanism involved. Consequently, the tubes were analyzed by secondary ion mass spectroscopy (SIMS), high-resolution X-ray photoelectron spectroscopy (XPS), and analytical transmission electron microscopy (ATEM). The results of these analyses revealed features, morphologies and chemical contaminants, which included lead, that were not apparent by the more traditional analyses. (authors)

  1. Characterization of surface hardening in a nitrated chromium steel by microwave plasma type ECR (Electron Cyclotron Resonance)

    International Nuclear Information System (INIS)

    La O C, G. de.

    1995-01-01

    With this work it is demonstrated the possibility of performing the nitriding process by using a CVD-ECR source, based on the results obtained after treating several samples of AISI H-12 steel. Also, the main operating parameters (time of treatment, sample temperatures and gas mixture) are determined during nitriding of this steel with the mentioned source. Samples used before nitriding were quenched and tempered at 580 Centigrade degrees. Several experiments were done by using a pure nitrogen plasma with exposure times of the samples of 20 minutes at temperatures from 450 to 550 Centigrade degrees, and by using a N 2 - H 2 plasma with exposure times of the samples of 20, 30 and 40 minutes at temperatures from 350 to 550 Centigrade degrees. Metallography, microhardness, EDS and Auger analysis were done to observe changes suffered for the samples after treatment. (Author)

  2. Effects of orientation on the rolling and recrystallization behavior of tantalum single crystals

    International Nuclear Information System (INIS)

    Snyder, W.B. Jr.

    1976-12-01

    Some deformed single crystals are more difficult to recrystallize than others. Tantalum single crystals were rolled unidirectionally at room temperature to a thickness reduction of 80 percent. Optical and electron metallography, X-ray line broadening and pole figure analyses, and microhardness testing were used to study the deformed, recovered, and recrystallized structures of these crystals. Crystal stability, reorientation, and deformation banding was interpreted in terms of the Taylor theory of plasticity as applied to pencil glide in body-centered-cubic metals. Experimental results were in partial agreement with the theory. Nucleation of recrystallization was found to occur by the polygonization and growth of dislocation cells originally present in the deformed structure. Impingement of these growing nuclei resulted in a fully recrystallized structure whose orientations were present in the deformed crystal

  3. Analysis of ferritic stainless steel tube applied in radiation furnaces; Analise de tubos de aco inoxidavel ferritico para aplicacao em fornos de radiacao

    Energy Technology Data Exchange (ETDEWEB)

    Porto, P.C.R.; Spim, J.A. [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Centro de Tecnologia. Lab. de Fundicao], e-mail: spim@ufrgs.br; Santos, C.A. [Pontificia Universidade Catolica do Rio Grande do Sul (PUC-RS), Porto Alegre, RS (Brazil). Fac. de Engenharia. Programa de Pos-Graduacao em Engenharia e Tecnologia de Materiais (PGETEMA)

    2006-07-01

    The objective of this work was to evaluate the change in mechanic properties and phase transformations of ferritic stainless steel tube, ASTM 268 Gr 446, applied in high temperature conditions. The work has used tubes from radiation furnaces of the PETROBRAS Xisto Industrialization Unit. The samples used for comparison were obtained from new tubes and tubes already used in furnaces. The test analyses were optical metallography, scanning electron microscopy, energy dispersive spectrometer, hardness and microhardness test and tension test. Results have shown that the new tubes presented a ferritic matrix and in old tubes were observed a great quantity of sigma phase and carbides. Along with the thickness of the tubes it was verified that the inside region presented an increase of sulfate and the outside region an increase of carbides. (author)

  4. Influence of use of ultrasound on metallographic structure of plated pieces by welding in ultrasonic field

    Directory of Open Access Journals (Sweden)

    Gh. Amza

    2015-07-01

    Full Text Available To optimize the plating process is necessary to know the behavior of surfaces plated during the exploitation and in particular susceptibility to cracking, the formation of cracks from the inside to outside or reverse, embrittlement in the heat affected zone. Research has been realized considering several samples plated by welding without ultrasonic activation and with ultrasonic activation, and these samples were made of AISI 4130 steel, and as filler material was used Inconel 625 Fe developed as electrode wire ø 1,2 / mm. The plating process was realized by a WIG welding process in Ar100 /% environment with non-consumable tungsten electrode, in two versions, respectively with and without the use of ultrasonic energy. Four pieces played by welding there were analyzed the metallographies structure in the base material, the deposited material and the material from the heat affected zone.

  5. Kekuatan Geser dan Pola Patahan Loop Space Maintainer yang Dibuat dengan Teknik Spot Welding Elektrik

    Directory of Open Access Journals (Sweden)

    Elin Karlina

    2015-10-01

    Full Text Available The aim of this research was to study the effect of spot variations on shear strength of spot welds in an electric loop space maintainer. Stainless steel wire of 0.8 mm diameter and nickel chromium crwon for lower second molar of temporary teeth were used. A loop 1 cm wide, made of 3.5 cm stainless steel wire, was welded with 3 dots on the crown using an electric spot welder. Each dot for each group took different spot variations from 1 X – 4 X. A loop space maintainer made with the usual materials and techniques as applied at the IKGA FKG UI Clinic was used as a control, with a torch as heat source. Ten specimens each were prepared for shear testing and three spesimens each for metallography. Universal testing machine was used for shear strength testing at a crosshead speed of 0.5 mm/min, and SEM/EDS was used for metallography and fractography. The data were statistically analyzed with one-way ANOVA at p = 0.05, and Tukey post hoc test. The results show that the shear strength of the welded loop space maintainer was higher than that of a soldered loop space maintainer, although the difference was not statistically significant with spot variation 1 X. SEM/EDS analysis suggests that a new alloy forms at the contact area of welded and soldered loop space maintainer. Fractography of the joints suggests that welds are better than soldered joints, with higher ductility and toughness, as can be seen from the dimpled pattern of the welded joint and cleavage patterns in the control joints. In conclusion, the loop space maintainer is better made by welding than by soldering.

  6. Selection of suitable stainless steels for nuclear reprocessing plants: application of chemical and electrochemical testing methods to austenitic CrNi steel AISI type 304L in various chemical compositions

    International Nuclear Information System (INIS)

    Leistikow, S.; Kraft, R.

    1987-01-01

    DIN Standard Huey testing has been performed in boiling 14.4n nitric acid during 5-15 periods (240-720 h) for selection of appropriate nitric acid resistant materials for nuclear fuel reprocessing applications. The paper describes the testing process during which the intermediate and final results of metal loss by dissolution are directly transferred from the balance to the computer, stored and activated - besides material properties data - for documentation purposes. Further routine evaluation of these experiments includes metallography in cross-section and surface microscopy to look after uniform and local metal dissolution phenomena and their relationship to the bulk structure. A large variety of materials have been tested this way through the last years. It was shown how sensitively the chosen testing conditions are able to differ between materials of the same nominal composition AISI 304L/Material No. 1.4306 in different contents of residual elements. Especially, for the purest electroslag-molten steel (ESU) results of parameter studies concerning the influence of sensitization, cold deformation, grain size and sheet thickness (in respect to end grain attack) are given. Within an attempt to define faster methods of corrosion testing, e.g. to differ within a group of materials of similar composition, but different corrosion behaviour, electrochemical tests in heated nitric acid were performed under potentiostatic conditions. The necessary electrochemical equipment and the results of its application by potentiostatic tests on AISI 304L in above mentioned three chemical compositions at 1250 mV, 14n HNO 3 are presented. The evaluation by light and electron microscopy of the corroded surfaces, supported by measurements of current density, weight change, metallography and surface roughness, proved that within one hour a remarkable differentiation of the corrosion behaviour took place which can serve as a basis of materials preselection and to diminish the extent of

  7. Intergranular crack propagation rates in sensitized Type 304 stainless steel in an oxygenated water environment

    International Nuclear Information System (INIS)

    Park, J.Y.; Shack, W.J.

    1983-01-01

    Intergranular stress-corrosion crack (IGSCC) propagation rates were measured in three heats of sensitized Type 304 stainless steel (SS) as a function of applied load and sensitization in high-purity water with 8 ppM. Active-loading tests yielded IGSCC propagation rates ranging from approx. 2 x 10 -10 to 1 x 10 -9 m/s (approx. 2 x 10 -5 to 2 x 10 -4 in./h) over the range of stress intensities from 25 to 46 MPa√m (22 to 41 ksi√in.). If the dependence of propagation rate on stress intensity is assumed to follow a power law, a least-squares fit of data yields (da/dt) = 1.23 x 10 -8 K 2 42 (in./h) for K in ksi√in. Deflection-controlled tests on standard 12.7-mm-thick compact tension specimens yielded IGSCC propagation rates from 7 x 10 -12 to 2 x 10 -10 m/s (10 -6 to 2 x 10 -5 in./h) at effective average stress intensities in the range 21 to 26 MPa√m (19 to 24 ksi√in.). Crack lengths were determined by compilance measurements using in-situ high-temperature clip gage or LVDT methods, optical metallography on the side faces of the specimen, and fractography of the cracked surface after completion of the tests. The optical metallography measurements did not provide useful estimates of crack lengths, because large variations in IGSCC propagation across the thickness of the specimens occurred. The effects of the degree of sensitization on the IGSCC propagation rate are obscured by the data scatter. However, it seems clear that these variables do not lead to order-of-magnitude changes in the crack propagation rate

  8. Cells for the examination of irradiated plutonium fuel elements - two years operation - may 1961/may 1963 (1963); Cellules pour examen d'elements combustibles au plutonium irradies - deux ans d'exploitation - mai 1961/mai 1963 (1963)

    Energy Technology Data Exchange (ETDEWEB)

    Valentin, A. [Commissariat a l' Energie Atomique, Fontenay-aux-Roses (France). Centre d' Etudes Nucleaires

    1963-07-01

    Within the framework of the 'Rapsodie' fast reactor program, prototype plutonium fuel elements are irradiated and then examined in an {alpha} {beta} {gamma} laboratory at Saclay. This laboratory consists of five in line cells and a lead enclosure microscope. Each cell contains an {alpha} sealed removable box 4 ft 3 in. high, 4 ft 11 in. wide and 5 ft 1 in. deep, fitted with one or two magnetic transmission indirect manipulators. The boxes are contained in an {beta} {gamma} shielded enclosure whose front face is constructed of cast iron panels 21-2/3 in. thick. Nitrogen circulating in a closed loop forms the atmosphere of the boxes. This laboratory is essentially intended for metallurgical research. The functions of the various cells are as follows: transferring and packing, cutting, density measurement and cathodic etching, storage and metallography. Work on radioactive materials began in April 1961. Operational incidents have always been of a material nature only. (author) [French] Dans le cadre du projet de reacteur rapide Rapsodie, des elements combustibles prototypes au plutonium sont, apres irradiation, examines a Saclay dans un laboratoire {alpha} {beta} {gamma}. Celui-ci comprend cinq cellules en ligne et une enceinte en plomb contenant un microscope telecommande. Chaque cellule est constituee d'un caisson etanche (1, 3 m x 1, 5 m x 1, 56m) equipee d'un ou deux manipulateurs indirects a transmissions magnetiques. Les caissons sont places, dans une enceinte {beta} {gamma} dont la face avant est formee de blocs en fonte ayant 55 cm d'epaisseur. L'atmosphere des caissons est de l'azote, circulant en circuit ferme. Ce laboratoire est destine essentiellement a des recherches metallurgiques. Les fonctions des differentes cellules sont: conditionnement et transferts, tronconnage, mesure de densite et polissage ionique, stockage, metallographie. Le travail sur materiaux radioactifs a commence en avril 1961. Les incidents d

  9. A preliminary study of material homogeneity for size effect investigations

    Energy Technology Data Exchange (ETDEWEB)

    Krompholz, K.; Kamber, J.; Kalkhof, D.

    1999-06-01

    The forged material 20 MnMoNi 55, material number 1.6310 (heat number 69906) with a heat treatment of 900 {sup o}C, water quenched, 730 {sup o}C, air cooled, was subjected to an intensive quality control consisting of chemical analysis, metallography, hardness tests, tensile tests, and impact tests. Six plates of the material were investigated, and all specimens were taken from a diagonal of each plate in three positions, outer margins and the centre of the plates. The quality control exhibits the following results: (1) The material fulfill the material specification in all respects. (2) This material is a fine grained homogeneous ferritic material of bainitic structure; neither from the chemical analysis, metallography, nor from hardness tests influences from the position of the specimens taken from the plates could be derived. (3) The tensile tests clearly revealed position dependent material properties. With the exception of one plate, one of the selected positions exhibits no natural yield strength, higher rupture strength, and lower elongation to fracture compared with the other two positions at 293 K and 573 K. (4) Many of the data obtained from the impact tests at room temperature were larger than the capacity of the impact machine, i.e. 225 Joule; the experimental condition was changed from tests at 573 K to tests at 253 K to obtain data from the transition region. The main conclusions drawn for the size effect experiments where that all the tensile test results for different specimen sizes have to be discussed with respect of the specimen positions within the plates, and that for all bend bar as well as impact experiments with different specimen sizes the notch depth to specimen width ratio a/w has to be changed from a/w = 0.2 to a/w = 0.3 to get reasonable results within the frame of the available test equipment. (author)

  10. Best of failure analysis of turbomachinery components. Highlights from two decades' of laboratory practice; Best of Schadensanalyse an Turbomaschinen. Die Highlights aus 20 Jahren Laborpraxis

    Energy Technology Data Exchange (ETDEWEB)

    Neidel, Andreas; Cagliyan, Erhan; Gaedicke, Tobias; Giller, Madleine; Hartanto, Vincentius; Kramm, Christine; Riesenbeck, Susanne; Ullrich, Thomas; Wallich, Sebastian; Woehl, Eric [Siemens AG, Power and Gas, Berlin (Germany). Werkstoffprueflabor

    2017-01-15

    In this contribution, the most interesting and educational failure cases are presented that the author came across during his over twenty years of laboratory practice as manager of the Materials Testing Laboratory of the Berlin Gas Turbine Plant of Siemens' Power and Gas Division. The case studies are presented and categorised in accordance with VDI Guideline 3822, the German failure analyst's guide to the subject of how to organise and run a root cause failure analysis. An effort was made to have each of the main four categories of failure causes represented, namely failures due to mechanical loading, corrosive failures, failures due to thermal loading, and tribological failures. Case studies include turbomachinery components that failed due to tensile overload, stress corrosion cracking, intergranular corrosion, hydrogen embrittlement, hot cracking, fretting, erosion, and galling. Affected components include valves, retaining rings, tubing and piping, burners, rotor disks, lifting lugs, and casings. Some of the presented cases were published in the new section ''Failure Analysis'' of Practical Metallography between October 2011 and the present time. Others were oral presentations at the Metallography conferences and at the annual failure analysis conferences ''VDI Jahrestagung Schadensanalyse'', held during that time. The focus of discussion of the failure cases in this paper is the metallurgical evaluation of failure causes. This is the approach taken in many small and industrial laboratories. A holistic approach of a failure case, which includes calculation and simulation methods such as finite element analysis, and which also implies a knowledge of the service stresses intended by design as well as the actual loading situation of the failed part, is not the aim of this contribution.

  11. Oxidation of UO2 at 400 to 1000 degrees C in air and its relevance to fission product release

    International Nuclear Information System (INIS)

    McCracken, D.R.

    1985-07-01

    Currently there is great interest in the behaviour of UO 2 under oxidizing conditions because irradiated uranium dioxide fuel can conceivably be exposed to a hot oxidizing atmosphere as a result of accidents. The temperature range covered in this paper is 400 to 1000 degrees C. At these high temperatures, UO 2 in air can oxidize rapidly to U 3 O 8 via U 3 O 7 and/or U 4 O 9 . The accompanying volume increase and corresponding stresses lead to fragmentation of the fuel pellets. The purpose of this work was to investigate the dependence of UO 2 oxidation on temperature, rate of air supply and residence time at temperature; to determine the rate controlling steps and rate of oxygen penetration; and to characterize the oxidation products and size of fragments. In addition, detailed metallography was related to X-ray diffraction studies of the oxidized UO 2 to facilitate future study of irradiated fuel, which is easier to do by metallography in hot-cells than by X-ray diffraction. Samples were heated in argon, then once at temperature they were exposed to air at a controlled flow-rate. Studies of the oxidation of unirradiated UO 2 pellets in air show two distinct types of oxidation with a change in mechanism at 600-700 degrees C. At temperatures ≤ 600 degrees C fragmentation accompanies the formation of U 3 O 8 while at T ≥ 800 degrees C, rapid grain growth occurs. In the first temperature region, volatile fission product releases are small, while in the second region, 100% release can be correlated with U 3 O 8 formation. In the first region, only the grain boundary inventory is released while in the other, 100% of the Xe, Kr, Ru, Sb, Cs and I are released. It appears that, within the error of present measurements, burnup does not affect rates of fission product release and oxidation in air at 400 to 1000 degrees C, so that oxidation rate data gathered using unirradiated pellets can be applied to irradiated fuel. 33 refs

  12. Non-destructive Quantitative Phase Analysis and Microstructural Characterization of Zirconium Coated U-10Mo Fuel Foils via Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Cummins, Dustin Ray [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Vogel, Sven C. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hollis, Kendall Jon [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Brown, Donald William [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dombrowski, David E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-10-18

    This report uses neutron diffraction to investigate the crystal phase composition of uranium-molybdenum alloy foils (U-10Mo) for the CONVERT MP-1 Reactor Conversion Project, and determines the effect on alpha-uranium contamination following the deposition of a Zr metal diffusion layer by various methods: plasma spray deposition of Zr powders at LANL and hot co-rolling with Zr foils at BWXT. In summary, there is minimal decomposition of the gamma phase U-10Mo foil to alpha phase contamination following both plasma spraying and hot co-rolling. The average unit cell volume, i.e. lattice spacing, of the Zr layer can be mathematically extracted from the diffraction data; co-rolled Zr matches well with literature values of bulk Zr, while plasma sprayed Zr shows a slight increase in the lattice spacing, indicative of interstitial oxygen in the lattice. Neutron diffraction is a beneficial alternative to conventional methods of phase composition, i.e. x ray diffraction (XRD) and destructive metallography. XRD has minimal penetration depth in high atomic number materials, particularly uranium, and can only probe the first few microns of the fuel plate; neutrons pass completely through the foil, allowing for bulk analysis of the foil composition and no issues with addition of cladding layers, as in the final, aluminum-clad reactor fuel plates. Destructive metallography requires skilled technicians, cutting of the foil into small sections, hazardous etching conditions, long polishing and microscopy times, etc.; the neutron diffraction system has an automated sample loader and can fit larger foils, so there is minimal analysis preparation; the total spectrum acquisition time is ~ 1 hour per sample. The neutron diffraction results are limited by spectra refinement/calculation times and the availability of the neutron beam source. In the case of LANSCE at Los Alamos, the beam operates ~50% of the year. Following the lessons learned from these preliminary results, optimizations to

  13. New Analysis Method Application in Metallographic Images through the Construction of Mosaics Via Speeded Up Robust Features and Scale Invariant Feature Transform

    Directory of Open Access Journals (Sweden)

    Pedro Pedrosa Rebouças Filho

    2015-06-01

    Full Text Available In many applications in metallography and analysis, many regions need to be considered and not only the current region. In cases where there are analyses with multiple images, the specialist should also evaluate neighboring areas. For example, in metallurgy, welding technology is derived from conventional testing and metallographic analysis. In welding, these tests allow us to know the features of the metal, especially in the Heat-Affected Zone (HAZ; the region most likely for natural metallurgical problems to occur in welding. The expanse of the Heat-Affected Zone exceeds the size of the area observed through a microscope and typically requires multiple images to be mounted on a larger picture surface to allow for the study of the entire heat affected zone. This image stitching process is performed manually and is subject to all the inherent flaws of the human being due to results of fatigue and distraction. The analyzing of grain growth is also necessary in the examination of multiple regions, although not necessarily neighboring regions, but this analysis would be a useful tool to aid a specialist. In areas such as microscopic metallography, which study metallurgical products with the aid of a microscope, the assembly of mosaics is done manually, which consumes a lot of time and is also subject to failures due to human limitations. The mosaic technique is used in the construct of environment or scenes with corresponding characteristics between themselves. Through several small images, and with corresponding characteristics between themselves, a new model is generated in a larger size. This article proposes the use of Digital Image Processing for the automatization of the construction of these mosaics in metallographic images. The use of this proposed method is meant to significantly reduce the time required to build the mosaic and reduce the possibility of failures in assembling the final image; therefore increasing efficiency in obtaining

  14. Long-term corrosion behaviour of low-/medium-level waste packages

    International Nuclear Information System (INIS)

    Jendras, M.; Bach, F.W.; Behrens, S.; Birr, Ch.; Hassel, Th.

    2009-01-01

    Full text of publication follows: Storage of low- and medium-level radioactive waste requires safe packages. This means that all materials used for the manufacturing of such packages have to show a sufficient resistance especially against corrosive attacks. Since these packages are generally made from carbon steel an additional coating for corrosion protection - mainly solvent-based polymers - is necessary. However, it is not enough to consider the selection and combination of the materials. Regarding the construction and manufacturing of corrosion-resistant drums for low- and medium-level radioactive waste there also has to be paid closer attention to the joining technologies such as welding. For lifetime prediction of low-/medium-level waste packages reliable experimental data concerning the long-term corrosion behaviour of each material as well as of the components is needed. Therefore sheet metals from carbon steel were galvanized or coated with different solvent-based and water-based corrosion protection materials (epoxy as well as silicone resins). After damaging the anti-corrosion coating of some of these sheets with predefined scratches sets of these samples were stored at higher temperatures in climatic chamber, in simulated waste or aged according to standard DIN EN ISO 9227. All corrosion damages were analyzed by means of metallography (light microscopy as well as scanning electron microscopy of micro-sections). The quantitative influence of the corrosive attacks on the mechanical properties of the materials was examined by mechanical testing according to DIN EN 10002. Besides reduction of tensile strength drastic reduction of percentage of elongation after fracture (from 30 % to 10 %) was found. Further experiments were carried out using components or scaled-down drums joined by means of innovative welding techniques such as Cold Arc or Force Arc. The relevant welding parameters (e.g. welding current, proper volume of shielding gas or wire feed) were

  15. Pressurized heavy water reactor fuel behaviour in power ramp conditions

    International Nuclear Information System (INIS)

    Ionescu, S.; Uta, O.; Parvan, M.; Ohai, D.

    2009-01-01

    In order to check and improve the quality of the Romanian CANDU fuel, an assembly of six CANDU fuel rods has been subjected to a power ramping test in the 14 MW TRIGA reactor at INR. After testing, the fuel rods have been examined in the hot cells using post-irradiation examination (PIE) techniques such as: visual inspection and photography, eddy current testing, profilometry, gamma scanning, fission gas release and analysis, metallography, ceramography, burn-up determination by mass spectrometry, mechanical testing. This paper describes the PIE results from one out of the six fuel rods. The PIE results concerning the integrity, dimensional changes, oxidation, hydriding and mechanical properties of the sheath, the fission-products activity distribution in the fuel column, the pressure, volume and composition of the fission gas, the burn-up, the isotopic composition and structural changes of the fuel enabled the characterization of the behaviour of the Romanian CANDU fuel in power ramping conditions performed in the TRIGA materials testing reactor

  16. A final report on the performance achieved by non-destructive testing of defective butt welds in 50mm thick Type 316 stainless steel

    International Nuclear Information System (INIS)

    Ford, J.; Hudgell, R.J.

    1987-03-01

    This report concludes a programme of work started approximately eight years ago to fabricate deliberately defective austenitic downhand welds in 50 mm thick Type 316 plate and then to examine them non-destructively under ideal laboratory conditions. After completing and reporting the Non-Destructive Testing (NDT), the specimens were subjected to detailed metallography to locate, identify and size all the planned and unplanned flaws in the welds. The report gives the final analysis of this exercise on the relative merits of X-radiography, pulse echo ultrasonics and the time-of-flight technique for the detection, location and sizing of weld flaws. It was found that X-radiography and pulse echo ultrasonics were the best techniques for flaw detection but neither technique was reliable for flaw sizing. The time-of-flight technique provided accurate sizing data but the location of the flaws had to be known to identify the diffracted signals from the extremities of the flaws due to the poor signal to noise ratio. Observations are also reported on the fabrication of deliberately defective austenitic welds for use as reference specimens in the FR programme. (author)

  17. ITER oriented issues-1 (joining)

    International Nuclear Information System (INIS)

    Gervash, A.; Mazul, I.; Litunovsky, N.; Pokrovsky, A.

    2004-01-01

    Proposing beryllium as plasma facing armor and fast brazing as Be/Cu-alloy joining technique, this paper presents the recent experimental results. It was shown that fast brazing of Be onto both PH-copper like CuCrZr and DS (Dispersion Strengthen)-copper like GlidCop provides reliable joint that does not failure under heat flux up to melting of Be surface. Investigating the influence of neutron irradiation on Be/Cu-alloy joint behavior, in-pile integrated test in a core of nuclear reactor CN-2, Dimitrovgrad, Russia was carried out. In this test actively cooled Be/CuCrZr and Be/GildCop joints were simultaneously subjected to high heat flux (1000 cycles, ∼7.5 MW/m 2 ) and neutron irradiation (total 2.8 x 10 20 n/cm 2 , ∼0.13 dpa). Both type of tested joints successfully survived applied heat and neutron loads. Optic and TEM metallography before and after irradiation as well as micro harness measurements are presented and discussed. (author)

  18. Detection of delta-ferrite to sigma transformation using metallographic techniques involving ferromagnetic colloid, color etching, and microprobe analysis

    Energy Technology Data Exchange (ETDEWEB)

    Gray, R.J.; Sikka, V.K.; King, R.T.

    1976-01-01

    The mechanical properties of ferrite-containing austenitic stainless steel base metal and weldments are usually adversely affected by prolonged exposure to temperatures in the 482 to 900/sup 0/C (900 to 1652/sup 0/F) range. One cause of the property alteration is related to the transformation of relatively ductile delta-ferrite to less ductile sigma-phase. Attempts to identify sigma and delta-ferrite phases by color staining techniques alone are well documented; however, the results are often questionable due to the difficulty in maintaining consistent color identifications. This investigation is concerned with the microstructural responses of the ferromagnetic delta-ferrite phase and the paramagnetic sigma-phase to a ferromagnetic iron colloid in a magnetic field. Such positive or negative responses of the two phases to the colloid offer a more definitive identification. With this technique, the identification of small amounts of these phases in the microstructure is limited only by the highest magnification and resolution of the optical microscope. The procedure is substantiated in this metallographic study with microprobe analysis and color metallography. Several examples of the correlative use of these three techniques in identifying varying amounts of delta-ferrite ..-->.. sigma transformation are presented.

  19. Wear resistance studies of an austempered ductile iron with the aid of a single pass grooving pendulum; Estudo do comportamento em desgate de um ferro fundido nodular austemperado atraves da tecnica da tecnica de esclerometria pendular

    Energy Technology Data Exchange (ETDEWEB)

    Velez, J.M.; Tschiptschin, A.P. [Sao Paulo Univ., SP (Brazil). Escola Politecnica

    1995-12-31

    The abrasive wear resistance of an austempered ductile iron was studied with the aid of a single pass grooving pendulum. Specimens were austenitized at 860 deg C and austempered at 370 deg C for 30, 60, 90, 180 and 240 min. Austenite transformation kinetics was measured by quantitative metallography. Specimens for pendulum tests were gridded as squared based prisms (50 mm x 10 mm x 10 mm) and one of the faces submitted to metallographic polishing before the test. A hard metal cutting tool was used as abrasive. The absorbed energy as well as the loss of matter were measured. Scanning Electron Microscopy was used to analyze the surface topography of the scratched specimen. It was observed a maximum in the absorbed specific energy for the specimen treated for 60 min. with a microstructure of bainite ferrite plus plus 42% volume fraction of retained austenite. All other structures (ferrite plus carbides, ferrite plus lower contents of austenite and martensite plus austenite) gave lower values of absorbed specific energy. Observation of scratches and chips formed on the surface of the specimen can explain the above mentioned behaviour 12 refs., 11 figs., 2 tabs.

  20. Effect of Nanoadditives on the Wear Behavior of Spheroidal Graphite Cast Irons

    Directory of Open Access Journals (Sweden)

    J. Kaleicheva

    2017-09-01

    Full Text Available The tribological characteristics of spheroidal graphite cast irons with and without nanosized additives are investigated. The tests are performed as in cast iron condition as well after austempering. The spheroidal graphite irons are undergone to austempering in the bainite field, including heating at 900 °С for an hour, after that isothermal retention at 280 °С, 2 h and at 380 °C, 2 h. The lower bainitic and upper bainitic structures are formed during the process. Nanosized additives of titanium carbonitride and titanium nitride TiCN+TiN influence on the graphite phase characteristics and on the microstructure of the cast and austempered spheroidal graphite irons. The changes in the micro structure the irons with nanoadditives lead to an abrasive wear resistance increase. The formation of the strain induced martensite from the retained austenite in the friction contact area during wear is determined in the austempered irons. This is the reason for the wear resistance increase of the irons. The experimental testing of the wear is carried out by cinematic scheme tapper-discunder friction on the fixed abrasive. The microstructure of the patterns is observed by optical and quantitative metallography, X-Ray analysis, SEM and EDX analysis. The hardness testing is performed by Brinnel and Vickers methods.

  1. The effect of alloy elements on the microstructure and properties of austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Lin, B.Y.; Chen, E.T.; Lei, T.S. [National Taiwan Institute of Technology, Taipei (Taiwan, Province of China). Dept. of Mechanical Engineering

    1995-05-01

    Ductile cast iron has already demonstrated excellent mechanical properties. If given proper austempering, it can exhibit even more outstanding characteristics. The process of austempering for ductile cast iron is similar to steel, and requires an adequate completely, and then rapidly quenching the austenitizing temperature allowing the matrix of ductile iron to be austenitized completely, and then rapidly quenching the austenitized ductile iron down to 300 C--400 C. Caution is required to prevent austenite from transforming into proeutectoid ferrite or pearlite. Finally, the ductile iron must be kept in an isothermal condition for a proper length of time. Many kinds of experimental techniques such as quantitative metallography, magnetic change, dilatometry, X-ray diffraction, electrical resistivity change etc., may be used to measure the phase transformation during the austempering of ductile irons. However, the method of measuring the change of electrical resistivity, not only provides continuous and complete data, but also the time to start and to finish for both stages of the reaction can be significantly determined. In this paper, the effect of alloy elements on the microstructure and property of ADI was investigated. First, the specimens containing Mn, Cu, Ni and Mo were made separately, then a PC-controlled vacuum heat treating system was used for the heat treatments.

  2. Development of a high strength high toughness ausferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Putatunda, Susil K., E-mail: sputa@eng.wayne.edu [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Singar, Arjun V. [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Tackett, Ronald; Lawes, Gavin [Department of Physics and Astronomy, Wayne State University, Detroit, MI 48201 (United States)

    2009-07-15

    A new ausferritic steel with high strength and exceptionally high fracture toughness has been developed. This steel has been synthesized integrating concepts from Austempered Ductile Cast Iron (ADI) technology. The influence of the austempering temperature on the microstructure and mechanical properties of this steel at room temperature and ambient atmosphere has been examined. The effect of microstructure on the plane strain fracture toughness and on the magnetic, electrical, and thermal properties was also investigated. Compact tension and cylindrical tensile specimens prepared from the low alloy medium carbon steel with high silicon content were initially austenitized at 927 deg. C for 2 h and then subsequently austempered at several temperatures between 260 deg. C (500 F) and 400 deg. C (750 F) to produce different microstructures. The microstructures were characterized by X-ray diffraction, scanning electron microscopy and optical metallography. A combination of exceptionally high yield strength (1336 MPa) and a high fracture of toughness of 116 MPa{radical}m (a value comparable to maraging steel) was obtained in this steel after austempering at 316 deg. C (600 F) for 2 h. Potential applications of this steel include the inexpensive fabrication of armored plates and components requiring high reliability and durability.

  3. Mechanical properties and structure of austempered ductile iron -ADI

    Directory of Open Access Journals (Sweden)

    Krzyńska A.

    2007-01-01

    Full Text Available The results of experimental study of austempered ductile iron are presented. The aim of the investigations was to look closer into the structure – mechanical properties relationships of this very attractive cast material. The experiment was carried out with 500 7 grade ductile iron, which was austempered using different parameters of heat treatment. The specimens were first solution treated 1 hour in 910oC and then isothermally quenched for different time in silicon oil bath of temperature 275, 325, 300 and 350oC. The mechanical properties heat treated specimens were tested in tensile to evaluate yield stress Re, 0.2, tensile strength Rm and elongation A10. Additionally hardness of heat treated samples was measured using Brinell-Rockwell hardness tester. Structure of the specimens was studied either with conventional metallography, scanning (SEM and transmission (TEM electron microscopy. It followed from the study that conventional grade ductile iron enabled to produce both low and high strength ADI, depend on heat treatment parameters. As expected the low temperature isothermal quenching produced higher strength ADI compare to the same ductile iron but austempered at 350oC. It was discovered however, that low yield strength ADI obtained for short time quenching at 275oC exhibited high strengthening effect while strained in tensile. So it was concluded that this had to by cause by large amount of untransformed austenite, which FCC lattice is characterized by high strengthening coefficient.

  4. Friction stir surfacing of cast A356 aluminium–silicon alloy with boron carbide and molybdenum disulphide powders

    Directory of Open Access Journals (Sweden)

    R. Srinivasu

    2015-06-01

    Full Text Available Good castability and high strength properties of Al–Si alloys are useful in defence applications like torpedoes, manufacture of Missile bodies, and parts of automobile such as engine cylinders and pistons. Poor wear resistance of the alloys is major limitation for their use. Friction stir processing (FSP is a recognized surfacing technique as it overcomes the problems of fusion route surface modification methods. Keeping in view of the requirement of improving wear resistance of cast aluminium–silicon alloy, friction stir processing was attempted for surface modification with boron carbide (B4C and molybdenum disulfide (MoS2 powders. Metallography, micro compositional analysis, hardness and pin-on-disc wear testing were used for characterizing the surface composite coating. Microscopic study revealed breaking of coarse silicon needles and uniformly distributed carbides in the A356 alloy matrix after FSP. Improvement and uniformity in hardness was obtained in surface composite layer. Higher wear resistance was achieved in friction stir processed coating with carbide powders. Addition of solid lubricant MoS2 powder was found to improve wear resistance of the base metal significantly.

  5. Modeling recovery and recrystallization kinetics in cold-rolled Ti-Nb stabilized interstitial-free steel

    International Nuclear Information System (INIS)

    Mukunthan, K.; Hawbolt, E.B.

    1996-01-01

    The recovery and recrystallization kinetics in an 80 pct cold-rolled Ti-Nb stabilized interstitial-free (IF) steel have been characterized for isothermal (500 to 760 C) and continuous heating (0.025 C s -1 to 20.2 C s -1 ) annealing. Isothermal recovery kinetics, as monitored by {220} X-ray peak resolution measurements, were described using a semiempirical logarithmic equation. The IF steel recovered relatively easily, with approximately 45 to 60 pct of the total peak resolution occurring prior to the onset of recrystallization. An iterative procedure was adopted to separate the diffraction effects associated with the concurrent recovery and recrystallization processes. Microstructural observations indicated that the recrystallization event was heterogeneous, with preferential nucleation and early site saturation at grain boundaries in the cold-rolled material. Isothermal recrystallization kinetics, determined by quantitative metallography, were described using the Johnson-Mehl-Avrami-Kolmogorov (JMAK) and Speich-Fisher (SF) relationships. Recovery and recrystallization kinetics during continuous heating have been modeled using the isothermal kinetic parameters, assuming the validity of the principle of additivity. The results were validated by experimental measurements obtained at heating rates simulating both batch and continuous annealing. Although the Scheil additivity equation overestimated the recrystallization start time for continuous heating conditions, the associated higher temperature and more rapid initial recrystallization resulted in similar overall kinetics

  6. LLNL Site plan for a MOX fuel lead assembly mission in support of surplus plutonium disposition

    International Nuclear Information System (INIS)

    Bronson, M.C.

    1997-01-01

    The principal facilities that LLNL would use to support a MOX Fuel Lead Assembly Mission are Building 332 and Building 334. Both of these buildings are within the security boundary known as the LLNL Superblock. Building 332 is the LLNL Plutonium Facility. As an operational plutonium facility, it has all the infrastructure and support services required for plutonium operations. The LLNL Plutonium Facility routinely handles kilogram quantities of plutonium and uranium. Currently, the building is limited to a plutonium inventory of 700 kilograms and a uranium inventory of 300 kilograms. Process rooms (excluding the vaults) are limited to an inventory of 20 kilograms per room. Ongoing operations include: receiving SSTS, material receipt, storage, metal machining and casting, welding, metal-to-oxide conversion, purification, molten salt operations, chlorination, oxide calcination, cold pressing and sintering, vitrification, encapsulation, chemical analysis, metallography and microprobe analysis, waste material processing, material accountability measurements, packaging, and material shipping. Building 334 is the Hardened Engineering Test Building. This building supports environmental and radiation measurements on encapsulated plutonium and uranium components. Other existing facilities that would be used to support a MOX Fuel Lead Assembly Mission include Building 335 for hardware receiving and storage and TRU and LLW waste storage and shipping facilities, and Building 331 or Building 241 for storage of depleted uranium

  7. U.S. Advanced Materials Development Program for steam generators

    International Nuclear Information System (INIS)

    Patriarca, P.; Harkness, S.D.; Duke, J.M.

    1975-01-01

    The selection of construction materials for LMFBR steam generators is reviewed, presenting the advantages and limitations of 2 1 / 2 Cr-1 Mo steel selected for the Clinch River Breeder Reactor Plant. These limitations indicate that further development of high-strength ferritic steels containing 9 to 12 percent Cr and the high-nickel Alloy 800 could lead to superior materials, and programs to develop these materials have been started. Combustion Engineering has surveyed the experience with the high-strength ferritic steels and prepared ingots of 26 selected compositions. Charpy V-notch tests and metallography have been used to characterize these alloys, and optimum welding rod compositions for these alloys are under development. Westinghouse-Tampa is undertaking a program to gain code acceptance of Alloy 800. A program has been set up to provide the information required for design, justification, and fabrication of reliable components. Progress has been made on characterization, the role of tertiary creep in failure, and the development of welding processes. (U.S.)

  8. The 'sonaja del Petamuti': microstructural analysis of this pre hispanic metallic artifact of tarascan origin

    International Nuclear Information System (INIS)

    Franco V, F.; Torres M, L.; Mendoza A, D.; Juarez G, F.; Macias G, A.; Rodriguez L, V.

    2005-01-01

    As a part of the Archaeological Project 'Cuenca de Cuitzeo', several archaeological diggings were performed at the Tarascan ceremonial of Huandacareo, Michoacan, Mexico. During this work was discovered an offering with several metal artifacts of Pre hispanic origin, between them was found a ring of barrel shaped (rattle) with twelve bells joined by means of a twisted copper tread, which has been used this study. This work presents its characterization by means of scanning electron microscopy, metallography, elemental chemical analysis and X-ray radiography. The aim of the study was to determine the process of manufacture to find if the bells were welded or cast in one peace by the lost wax method. It was possible to determine the presence of grainy bumpy textures over plain and irregular surface of the object. Metallographs in selected spots of the object were accomplished by a replication method. Also, some radiograph were take to find if a solder of different density to X rays was detected. The elemental chemical composition shows the presence of Cu, O, C, Si, and P as mayor and minor elements. Besides traces of Al, Cl, Ca, K, As, Fe and M were detected. (Author)

  9. Electronic specific heat of transition metal carbides

    International Nuclear Information System (INIS)

    Conte, R.

    1964-07-01

    The experimental results that make it possible to define the band structure of transition metal carbides having an NaCI structure are still very few. We have measured the electronic specific heat of some of these carbides of varying electronic concentration (TiC, either stoichiometric or non-stoichiometric, TaC and mixed (Ti, Ta) - C). We give the main characteristics (metallography, resistivity, X-rays) of our samples and we describe the low temperature specific heat apparatus which has been built. In one of these we use helium as the exchange gas. The other is set up with a mechanical contact. The two use a germanium probe for thermometer. The measurement of the temperature using this probe is described, as well as the various measurement devices. The results are presented in the form of a rigid band model and show that the density of the states at the Fermi level has a minimum in the neighbourhood of the group IV carbides. (author) [fr

  10. Refining the microstructure of an AISI M2 tool steel by high-energy milling

    International Nuclear Information System (INIS)

    Postiglioni, R.V.; Alamino, A.E; Vurobi Junior, S.

    2009-01-01

    Samples of AISI M2 steel were produced by high-energy milling from chips of machining in Spex high energy mill, compaction and sintering of the powder obtained. The powder was analyzed by X-ray diffraction, and then compressed in discs of 8mm in diameter. The specimens have sintering at 1200 deg C for 1 hour under vacuum atmosphere, followed by annealing, quenching and tempering for 1 hour at 315 deg C and 540°C. Along with each disc, a sample of as-received steel was subjected to the same heat treatments to compare the final microstructure. After standard metallographic preparation, samples were etched with Beraha's reagent, characterized by optical microscopy, quantitative metallography, scanning electron microscopy with micro analysis and mapping by EDS, besides Vickers hardness. The steel produced by high-energy milling presented more refined carbide and better distribution in the microstructure. There was also reduction in the size of prior austenitic grains. (author)

  11. Peculiar features of boron distribution in high temperature fracture area of rapidly quenched heat-resistant nickel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shulga, A. V., E-mail: avshulga@mephi.ru [National Research Nuclear University MEPhI (Russian Federation)

    2016-12-15

    This article comprises the results of comprehensive study of the structure and distribution in the high temperature fracture area of rapidly quenched heat-resistant superalloy of grade EP741NP after tensile tests. The structure and boron distribution in the fracture area are studied in detail by means of direct track autoradiography in combination with metallography of macro- and microstructure. A rather extensive region of microcracks generation and intensive boron redistribution is detected in the high temperature fracture area of rapidly quenched nickel superalloy of grade EP741NP. A significant decrease in boron content in the fracture area and formation of elliptically arranged boride precipitates are revealed. The mechanism of intense boron migration and stability violation of the structural and phase state in the fracture area of rapidly quenched heat-resistant nickel superalloy of grade EP741NP is proposed on the basis of accounting for deformation occurring in the fracture area and analysis of the stressed state near a crack.

  12. Effect of friction-induced deformation and oxidation on the structure and microhardness of surface aluminum and silumin layers

    Science.gov (United States)

    Korshunov, L. G.; Chernenko, N. L.; Brodova, I. G.; Shirinkina, I. G.

    2017-11-01

    Metallography, electron microscopy, and X-ray diffraction have been used to investigate structural transformations that take place in a 10-μm-thick surface layer in aluminum and Al-17% Si alloy under conditions of sliding friction and subsequent oxidation at 100 and 200°C for 1 h. Friction-induced deformation has been carried out at room temperature in air and at-196°C in liquid nitrogen by reciprocating sliding of a cylindrical indenter made of cubic boron nitride at a rate of 0.014 m/s and a load of 98 N. It is shown that deformation under these conditions forms nanocrystalline structures in the surface layer in aluminum and Al-17% Si alloy and increases their microhardness by a factor of 1.8-3.5. A high contact deformation and a high affinity of oxygen to aluminum and silicon cause the formation of anomalously supersaturated solid solutions of oxygen in aluminum and silicon in the surface layer of the alloy during friction. Oxidation at 100°C (1 h) of the deformed Al-17% Si alloy increases its microhardness due to the decomposition of anomalously supersaturated solid solutions of oxygen in aluminum and silicon and the formation of their oxides.

  13. Fatigue oxidation interaction in a superalloy—application to life prediction in high temperature low cycle fatigue

    Science.gov (United States)

    Reuchet, J.; Remy, L.

    1983-01-01

    A study of the interaction between fatigue and oxidation has been carried out in the case of a cast cobalt base superalloy MARM 509 tested in laboratory air at 900 °C. The influence of fatigue cycling on oxidation of this alloy has been studied by quantitative metallography on polished specimens exposed to air in a furnace and on strain-cycled low-cycle fatigue specimens. The oxidation kinetics were determined by thickness measurements for matrix oxidation and by oxidized depth measurements for the preferential oxidation of MC carbides. In both cases the oxidation kinetics were found to be dramatically enhanced by cycling for the matrix oxidation according to a linear relationship with plastic strain amplitude and less dramatically for carbides according to an exponential relationship with the maximum cyclic stress. From these observations a damage equation which describes fatigue damage as a crack growth process has been proposed: the elementary crack advance is a summation of a mechanical contribution due to the fatigue process itself which is described by Tomkins’ equation and of an oxidation contribution which has been evaluated from metallographic measurements. Integration of this crack growth equation gives predicted fatigue lives which are in good agreement with experimental results within a factor of two.

  14. The study of precipitation hardening of weight heavy alloys matrix

    Directory of Open Access Journals (Sweden)

    M. Kaczorowski

    2008-03-01

    Full Text Available Thc study of rnodcl wcight hcavy atloy (WHA W-Ni-Co-Fc. with somc cxccss or tungsrcn with respcct to its maximum nickcI hascd sol idstate solubility arc prcscntcd. The alloy was melted at the tcmpemturc 1570 "C in hydrogcn atrnosphcrc. Aftet rcmoving thc bottom par1 ofthc cwting where cxcess grains of tungstcn scdimcnt, thc ingot was solulion heat trcatmcnt for 2h at tbc tcmpcra~urc 900°C followed hywater qucnching. Finally. the specimens werc agcd at thc tcrnpcraturc 250. 3IX1 and 350 "C for time up to 48. 36 and 24 rcspcctivcly. Aficrheat trcazment the specimens wcre studicd using hardncss rncasutemcnts and structure investigations. Thc last onc includcd X-raydiffracromctry (XRD. optical metallography. scanning clcct ton microscopy (SEM and ~ransmissionrl cctron micmscopy (TEMb I t wasconcluded that two phase microstructure was not s~lhstantiallyc hangcd during aging. cspially the aging lcad not ta 111tr;l-finc prccipitnzcformation. which would causcd remnrkablc prccipizar ion strcng~hcningo f mn~rixT. hc rcsulzs analysis prompt us to concludc thna thc mainreason of minimal strcngthcning only was thc spccific output strtlcturc aftcr solution heat tscatrnen!. rcsul~cd Fmm to taw tclnpcraturc ofsolution heat treatment,

  15. Fabrication of an aluminum, Caribbean-style, musical pan: Metallurgical and acoustical characterization

    International Nuclear Information System (INIS)

    Murr, L.E.; Esquivel, E.V.; Lawrie, S.C.; Lopez, M.I.; Lair, S.L.; Soto, K.F.; Gaytan, S.M.; Bujanda, D.; Kerns, R.G.; Guerrero, P.A.; Flores, J.A.

    2006-01-01

    We report herein the first development and fabrication of a 6061 aluminum alloy pan and compare its tuning and acoustic spectra for selected notes with a standard low-carbon steel Caribbean pan fabricated from a 210-L barrel. The experimental aluminum alloy pan was completely manufactured by welding a 1.68-mm-thick head sheet to a 9-mm 2 aluminum alloy hoop, sinking the head by pneumatic hammering and welding a 1.15-mm-thick aluminum alloy side or skirt to the hoop. This experimental pan was 0.66 m in diameter, in contrast to the 210-L steel barrel standard, which had a diameter of 0.57 m. Chromatic tones were observed for most rim notes on the aluminum alloy pan, but the highest octave range notes at the pan bottom were not tuned. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated the necessity for high dislocation densities and associated hardness in order to stabilize the notes and to assure their chromatic tuning

  16. Structural investigations and constitution along Fe14(Nd1-x(Tb or Dy)x)2B

    International Nuclear Information System (INIS)

    Grieb, B.; Schneider, G.; Henig, E.T.; Petzow, G.

    1989-01-01

    In the quarternary systems Fe-Nd-Tb-B and Fe-Nd-Dy-B the sections along Fe 14 (Nd 1-x Tb x ) 2 B and Fe 14 (Nd 1-x Dy x ) 2 B have been investigated by metallography, X-ray diffraction and differential thermal analysis (DTA). Nd was substituted in steps of 10 at.% until complete substitution by Tb or Dy. The variation of the lattice parameters a and c of the tetragonal unit cell of Fe 14 RE 2 B(Φ) from Fe 14 Nd 2 B to Fe 14 (Tb or Dy) 2 B as well as the increasing temperatures of formation measured, reveal unlimited solid solubility above 800 0 C. Between the peritectic formation Fe+L↔Φ on the Nd-rich side and the peritectic formation Fe 17 (Tb or Dy) 2 +L↔Φ on the Tb- or Dy-rich sides, a transition takes place around Fe 14 (Nd 0.8 (Tb or Dy) 0.2 ) 2 B. As in the ternary cases, stable and metastable formation of Φ must be differentiated for various superheating temperatures. The metastable phase formation in all the three ternary systems, Fe-Nd-B, Fe-Tb-B and Fe-Dy-B follows the same way: (Fe 17 RE 2 + B) solid solution and liquid form Φ. (orig.) [de

  17. Service failure of hot-stage turbine blades: The role and mechanisms of oxidation ratcheting

    Energy Technology Data Exchange (ETDEWEB)

    Oldfield, W.; Oldfield, F.M. (MRCS Corp., St. Augustine, FL (United States))

    1993-10-01

    Surface-connected porosity in current military aircraft hot-stage turbine engine blades is associated with blade failure. Oxidation ratcheting is suggested as the failure mechanism. Statistical comparison of new and used blade populations showed that for blades cast with an equiaxed structure, the porosity in new blades was associated with crack formation on the concave surface of the used blades. The pores did not tend to develop into cracks on the compressed (convex) surface of the blade. Insufficient suitable data on directionally solidified blades prevented similar statistical correlations. However, metallography of the directionally solidified blades showed that the in-service cracks were related to oxidation inside surface-connected pores and that the cracks were oriented in the same direction as the (axial) casting pores. Thus, the proposed failure mechanism through ratcheting is based on the following insights: (1) the blades are thermally cycled as a normal part of service; (2) the hot blades expand and the open pores are filled with oxide; (3) when the blade is cooled, thermal contraction of the metal is greater than the oxide, causing compressive stress and yield-, and (4) thermal expansion of the blades opens the pores again, since yield relaxed compressive stress at low temperature. These insights were supported by metallographic and computer-simulation studies which showed that the pores grow 20 to 50 pct in width per 100 missions (about 90 hours of operation) for a military aircraft on a typical mission profile.

  18. Service failure of hot-stage turbine blades:

    Science.gov (United States)

    Oldfield, William; Oldfield, Freda M.

    1993-10-01

    Surface-connected porosity in current military aircraft hot-stage turbine engine blades is associated with blade failure. Oxidation ratcheting is suggested as the failure mechanism. Sta- tistical comparison of new and used blade populations showed that for blades cast with an equiaxed structure, the porosity in new blades was associated with crack formation on the con- cave surface of the used blades. The pores did not tend to develop into cracks on the compressed (convex) surface of the blade. Insufficient suitable data on directionally solidified blades pre- vented similar statistical correlations. However, metallography of the directionally solidified blades showed that the in-service cracks were related to oxidation inside surface-connected pores and that the cracks were oriented in the same direction as the (axial) casting pores. Thus, the proposed failure mechanism through ratcheting is based on the following insights: (1) the blades are thermally cycled as a normal part of service; (2) the hot blades expand and the open pores are filled with oxide; (3) when the blade is cooled, thermal contraction of the metal is greater than the oxide, causing compressive stress and yield; and (4) thermal expansion of the blades opens the pores again, since yield relaxed compressive stress at low temperature. These insights were supported by metallographic and computer-simulation studies which showed that the pores grow 20 to 50 pct in width per 100 missions (about 90 hours of operation) for a military aircraft on a typical mission profile.

  19. The mechanical properties of austenite stainless steel 304 after structural deformation through cold work

    Energy Technology Data Exchange (ETDEWEB)

    Mubarok, Naila; Manaf, Azwar, E-mail: azwar@ui.ac.id [PPS Materials Science, FMIPA-Universitas Indonesia, Depok 16424 (Indonesia); Notonegoro, Hamdan Akbar [Mechanical Engineering Dept., FT-Universitas Sultan Ageng Tirtayasa,Cilegon 42435 (Indonesia); Thosin, Kemas Ahmad Zaini [Pusat Penelitian Fisika,LIPI, Serpong (Indonesia)

    2016-06-17

    The 304 stainless steel (SS) type is widely used in oil and gas operations due to its excellent corrosion resistance. However, the presence of the fine sand particles and H{sub 2}S gas contained in crude oil could lead the erosion and abrasion in steel. In this study, cold rolled treatments were conducted to the 304 SS in order to increase the wear resistance of the steel. The cold work has resulted in thickness reduction to 20%, 40% and 60% of the original. Various microstructural characterizations were used to analyze the effect of deformation. The hardness characterization showed that the initial hardness value increased from 145 HVC to 395 HVC as the level of deformation increase. Further, the wear resistance increased with the deformation rate from 0% to 40% and subsequently decreased from 40% to 60% deformation rate. Microstructural characterization shows that the boundary change to coincide by 56 µm, 49 µm, 45 µm, and 43 µm width and the grain go to flatten and being folded like needles. The effect of deformation on the grain morphology and structure was also studied by optical metallography and X-Ray Diffraction. It is shown that the deformation by means of a cold rolled process has transformed the austenite structure into martensitic structure.

  20. Experimental method for laser-driven flyer plates for 1-D shocks

    International Nuclear Information System (INIS)

    Paisley, D. L.; Luo, S. N.; Swift, D. C.; Loomis, E.; Johnson, R.; Greenfield, S.; Peralta, P.; Koskelo, A.; Tonks, D.

    2007-01-01

    One-dimensional shocks can be generated by impacting flyer plates accelerated to terminal velocities by a confined laser-ablated plasma. Over the past few years, we have developed this capability with our facility-size laser, TRIDENT, capable of ≥500 Joules at multi-microsecond pulse lengths to accelerate 1-D flyer plates, 8-mm diameter by 0.1-2 mm thick. Plates have been accelerated to terminal velocities of 100 to ≥500 m/s, with full recovery of the flyer and target for post mortem metallography. By properly tailoring the laser temporal and spatial profile, the expanding confined plasma accelerates the plate away from the transparent sapphire substrate, and decouples the laser parameters from shock pressure profile resulting from the plate impact on a target. Since the flyer plate is in free flight on impact with the target, minimal collateral damage occurs to either. The experimental method to launch these plates to terminal velocity, ancillary diagnostics, and representative experimental data is presented

  1. Demonstration and evaluation of the CORPEX trademark Nuclear Decontamination Process, Technical task plan No. SR152005. Final Report

    International Nuclear Information System (INIS)

    May, C.G.

    1997-01-01

    In June, 1995, the Decontamination and Decommissioning Focus Area funded a demonstration of the CORPEX Nuclear Decontamination Process in an Old Metallography Laboratory glovebox at the Savannah River Site. The objective of the demonstration was to prove the effectiveness of a new and innovative technology that would reduce the risks associated with future cleanups of plutonium-238 contaminated equipment in the DOE complex. After facility and vendor preparations in support of the demonstration, Westinghouse Savannah River Company (WSRC) was informed by the vendor that the chemistry proposed for use in the decontamination process was not effective on sintered plutonium, which was the form of plutonium in the selected glovebox. After further technical evaluation, the demonstration was canceled. This report describes the work performed in support of the demonstration and the present status of the project. The CORPEX chemical process is a nondestructive cleaning method that removes only the contaminant and the matrix that fixed the contaminant to the surface. It does not damage the substrate. The cleaning agent is destroyed by the addition of proprietary oxidizers, leaving water, carbon dioxide and nitrogen gases, and a sludge as waste

  2. Laboratory evaluation of alloy X-750 clevis bolts removed from D.C. cook unit 1

    International Nuclear Information System (INIS)

    Hyres, J.; Xu, H.; Kalchik, K.; Thompson, G.

    2015-01-01

    This paper summarizes the results of the laboratory evaluation performed by Babcock and Wilcox on Alloy X-750 clevis bolts removed from the Lower Radial Support System (LRSS) at D.C. Cook Unit 1. A total of 29 clevis bolts - 16 broken and 13 intact - were provided for laboratory analysis and testing to document the extent of degradation, evaluate the integrity of the intact bolts, and identify the bolt degradation/failure mechanism(s). The laboratory work scope included visual and stereo-visual examinations of all bolts. Based on the results of these examinations, four bolts - two broken and two intact - were selected for more detailed analysis/testing, including Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), optical metallography, microhardness, chemical analysis by Inductively Coupled Plasma-Mass Spectroscopy (ICP-MS), Rockwell hardness testing, and tensile testing. The laboratory data indicated the bolts failed by intergranular stress corrosion cracking (IGSCC). There was no evidence that the bolts failed due to fatigue cracking or mechanical overload. (authors)

  3. Overview of P.I.E. techniques for L.W.R. fuels at Saclay hot cells with special emphasis on new apparatus and on mechanical testing

    International Nuclear Information System (INIS)

    Blanc, J.Y.; Hardy, J.L.; Trotabas, M.

    1990-01-01

    This paper describes the state-of-the-art in the Saclay hot cells for examining L.W.R. fuels. First, we present the classical path followed by a fuel rod in the laboratory, to begin with non-destructive testing. This is completed by destructive examinations, such as free volume determination and fission gases analyses, density measurement and metallographies including X-rays diffraction and microprobe (EPMA/WDX). These two last techniques enable the identification of elements and chemical nature of compounds which are present. We also perform mechanical tests on metallic components, on clads and guide-tubes (tensile tests, creep, burst or fatigue tests by internal pressure). Another apparatus is devoted to the study of irradiated clad behaviour during LOCA-type transients. In the second chapter, a particular emphasis is given to the developments in progress, or planned in the near future. This includes: (a) The implementation of a new non-destructive testing bench to inspect more fuel rods simultaneously. (b) A new image analyzer to be applied e.g. to hydrides analysis in the clad, or to the inspection of safety test fuel bundles. (c) As for mechanical testing, we describe here the tensile tests on clads or on guide-tubes, performed on longitudinal samples or ring samples

  4. LLNL Site plan for a MOX fuel lead assembly mission in support of surplus plutonium disposition

    Energy Technology Data Exchange (ETDEWEB)

    Bronson, M.C.

    1997-10-01

    The principal facilities that LLNL would use to support a MOX Fuel Lead Assembly Mission are Building 332 and Building 334. Both of these buildings are within the security boundary known as the LLNL Superblock. Building 332 is the LLNL Plutonium Facility. As an operational plutonium facility, it has all the infrastructure and support services required for plutonium operations. The LLNL Plutonium Facility routinely handles kilogram quantities of plutonium and uranium. Currently, the building is limited to a plutonium inventory of 700 kilograms and a uranium inventory of 300 kilograms. Process rooms (excluding the vaults) are limited to an inventory of 20 kilograms per room. Ongoing operations include: receiving SSTS, material receipt, storage, metal machining and casting, welding, metal-to-oxide conversion, purification, molten salt operations, chlorination, oxide calcination, cold pressing and sintering, vitrification, encapsulation, chemical analysis, metallography and microprobe analysis, waste material processing, material accountability measurements, packaging, and material shipping. Building 334 is the Hardened Engineering Test Building. This building supports environmental and radiation measurements on encapsulated plutonium and uranium components. Other existing facilities that would be used to support a MOX Fuel Lead Assembly Mission include Building 335 for hardware receiving and storage and TRU and LLW waste storage and shipping facilities, and Building 331 or Building 241 for storage of depleted uranium.

  5. EXPERIMENTALl ANALYSIS OF PARTITION COEFFICIENT IN Al-Mg ALLOYS

    Directory of Open Access Journals (Sweden)

    M.H. Avazkonandeh-Gharavo

    2016-06-01

    Full Text Available Because the partition coefficient is one of the most important parameters affecting microsegregation, the aim of this research is to experimentally analyse the partition coefficient in Al-Mg alloys. In order to experimentally measure the partition coefficient, a series of quenching experiments during solidification were carried out. For this purpose binary Al-Mg alloys containing 6.7 and 10.2 wt-% Mg were melted and solidified in a DTA furnace capable of quenching samples during solidification. Cooling rates of 0.5 and 5 K/min were used and samples were quenched from predetermined temperatures during solidification. The fractions and compositions of the phases were measured by quantitative metallography and SEM/EDX analyses, respectively. These results were used to measure the experimental partition coefficients. The resultant partition coefficients were used to model the concentration profile in the primary phase and the results were compared with equilibrium calculations and experimental profiles. The results of calculations based on the experimental partition coefficients show better consistency with experimental concentration profiles than the equilibrium calculations.

  6. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg alloys

    Directory of Open Access Journals (Sweden)

    M. Kaczorowski

    2007-04-01

    Full Text Available The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening heat treatment. The age hardened specimens were evaluated using tensile test, hardness measurements and impact test. Moreover, the structure investigation were carried out using either conventional light Metallography and scanning (SEM and transmission (TEM electron microscopy. The two last methods were used for fractography observations and precipitation process observations respectively. It was concluded that the changes in chemical composition which can reach even 2,5wt.% cause essential differences of the structure and mechanical properties of the alloys. As followed from quantitative evaluation and as could be predicted theoretically, copper and silicon mostly influenced the mechanical properties of AlSi5Cu3(Mg type cast alloys. Moreover it was showed that the total concentration of alloying elements accelerated and intensifies the process of decomposition of supersaturated solid solution. The increase of Cu and Mg concentration increased the density of precipitates. It increases of strength properties of the alloys which are accompanied with decreasing in ductility.

  7. Phase relationships and stability of the {mu}- and {zeta}-phases in the Ag-Al-X (X=Zn, Ga, Ge) systems

    Energy Technology Data Exchange (ETDEWEB)

    Paruchuri, M.R.; Massalaski, T.B. [Carnegie-Mellon Univ., Pittsburgh, PA (United States). Dept. of Materials Science and Engineering

    1993-09-01

    Details of phase relationships in three ternary systems, Ag-Al-X (X=Zn, Ga, Ge) near the Ag-rich corner at 400C are presented. Metallography, X-ray diffraction, scanning electron microscopy and X-ray spectroscopy have been used to establish the respective isothermal sections at 400C. In each case, the {mu}-phase and the {zeta}-phase of the Ag-Al binary system extend into the ternary system and terminate at a three-phase region involving the Ag-rich primary solid solution ({alpha}{sub 1}-phase) in the Ag-Al-Zn and Ag-Al-Ga systems, and the Ge-rich primary solid solution ({alpha}{sub 2}-phase) in the Ag-Al-Ge ternary system. The stability ranges of the {mu} and {zeta}-phases follow approximately constant electron concentration lines. The solid solubilities of Zn, Ga and Ge in the {mu}-phase are relatively small, compared with those in the {zeta}-phase (up to 18 at. %). No ternary phase appears to exist in the Ag-rich portions studied in the three ternary systems.

  8. The Zr-Ti-Cr system. Equilibria at 900 and 1100 C degrees

    International Nuclear Information System (INIS)

    Arico, Sergio F.; Gribaudo, Luis M.

    2003-01-01

    Main contributions to the knowledge of the ternary system Zr-Ti-Cr were published in the sixties. Stability domains of phases at temperatures between 500 and 1400 C degrees were there presented. Here, results related to the phase diagram at 900 and 1100 C degrees are informed. Three alloys with 40 at.% Cr and different Zr/Ti ratios and one more, richer in Cr, were elaborated. Specimens of the alloys were heat treated 1000 and 800 h at 900 and 1100 C degrees respectively. Phase characterizations were performed by optic metallography and X-ray diffraction analysis. Compositions were determined by microprobe. Alloys with 40 at.% Cr at both temperatures have biphasic equilibria between the intermetallic Laves phase AB 2 and the body-centered cubic solid solution containing principally zirconium and titanium. The Cr-rich alloy presents equilibrium of the AB 2 compound and the Cr-rich solid solution. Results of the present and previous works are used in order to propose new isothermal sections at 900 and 1100 C degrees. (author)

  9. Examination of material damage on components of future fusion reactors

    International Nuclear Information System (INIS)

    Gutzeit, V.; Hoven, H.; Linke, J.; Roedig, M.

    1998-01-01

    Nowadays materials based on beryllium, carbon or tungsten are those most favored for use as wall components which will be heat loaded by the plasma in future fusion reactors. These materials are subjected to extreme heat loads (up to 20 MWm -2 ) during normal operation. In order to carry the heat away safely, the above materials are joined to metallic heat sinks (molybdenum or copper alloys) by an appropriate joining technique. As the components and the joints are thermally cycled by the heat load, thermal fatigue will cause material damage. Additionally, in the case of an unsteady plasma the materials will be extremely thermoshocked by energy densities up to 140 MJm -2 . Under these conditions the materials facing the plasma (Be, C, W) will be strongly eroded. At the same time local melting, recrystallisation and cracking will cause extensive material damage. The thermal load on materials normally observed in fusion reactors will be simulated by means of appropriate testing equipment (electron-beam for instance). The material damage thus caused will be examined by metallography, scanning electron microscopy using energy dispersive analysis, quantitative microstructure analysis and non-contact profilometry. Based on these results appropriate materials as well as joining techniques will be designed for use in future fusion facilities such as ITER. (orig.) [de

  10. A multi-disciplinary approach to the study of an assemblage of copper-based finds assigned to the prehistory and proto-history of Fucino, Abruzzo, Italy

    Directory of Open Access Journals (Sweden)

    Mascelloni M.L.

    2009-01-01

    Full Text Available The project aims to characterize, through a body of archaeometric analyses, an assemblage of copperbased finds known as 'Fucino bronzes', most of which lack any finding data. The Fucino bronzes include artefacts that emerged during the drainage of Lake Fucino at the end of the XIX century, as well as bronzes acquired locally or dug out later by several collectors on behalf of the various Italian museums where finds are currently distributed. Our work explores the dynamics related to the objects assembled and relationships between production centres, local workshops, and the emergence of iron. This study proceeds concurrently with the following research and cataloguing procedures: quantification, portable ED-XRF analysis, metallography, and the development of a database. The finds are grouped into three main categories: ornaments and accessories, instruments, and weapons. The quantification is also classed in terms of typology, technology, chronology, and territory whenever possible, in order to establish customized models for the interpretation of data. Metallographic analysis is carried out using optical microscope (OM and SEM. On this occasion we report the results of selected materials, such as 'Kardiophylakes' that make up about one-third of the known samples in the assemblage, thirty eight of which have a reported provenance from specific Fucino sites.

  11. Study of the feasibility of friction STIR welding applied to the fabrication of monolithic fuel elements

    International Nuclear Information System (INIS)

    Cabot, Pedro J.; Moglioni, A.; Mirandou, Marcela; Balart, Silvia N.

    2004-01-01

    The monolithic U-Mo fuel elements consist in a foil of a U-Mo alloy encased in Al. One of the techniques that is being tried to apply in their fabrication is Friction Stir Welding in the 'no contact at the interface' mode. The Laboratory of Welding at the National Atomic Energy Commission (Argentina) has a great experience in the conventional form of this technique so has started working on this new application. This paper describes the experiments performed to obtain the operative parameters. In the first experiments AA6061 T6 (Al) plates and sheets of AISI 316 (SS) were used to obtain the optimal operative parameters of the process. Welds were performed and evaluated for different operative variables such speed, angle and diameter of the tool and tool-interface gap keeping the rotation speed constant. Tensile test, pressure leak-proof test, bending test, non-destructive test and metallography were used to characterize the welds. Finally, SS and U-Mo foils were encased using the parameters selected from the first experiments. The samples prepared with U-Mo alloy will be used as diffusion couples and for the studies of interdiffusion under irradiation. (author)

  12. Response of beryllium to severe thermal shocks -simulation of disruption and vertical displacement events in future thermonuclear devices

    Energy Technology Data Exchange (ETDEWEB)

    Linke, J.; Duwe, R.; Roedig, M.; Schuster, A. [Association Euratom-Forschungszentrum Juelich GmbH (Germany); Merola, M.; Qian, R.H.

    1998-01-01

    Beryllium will play an important role for plasma facing components in next step thermonuclear fusion devices such as ITER. In particular for the first wall beryllium will be used with an armor thickness of several millimeters. However, during plasma instabilities they will experience severe thermal shocks. Here plasma disruptions with deposited energy densities of several ten MJm{sup -2} are the most essential damaging mechanism. However, a signifant fraction of the incident energy will be absorbed by a dense cloud of ablation vapor, hence reducing the effective energy density at the beryllium surface to values in the order of 10 MJm{sup -2}. To investigate the material response to all these plasma instabilities thermal shock tests on small scale test coupons (disruption effects) and on actively cooled divertor modules (VDEs) have been performed in the electron beam test facility JUDITH at ITER relevant surface heat loads. These tests have been performed on different bulk beryllium grades and on plasma sprayed coatings; the influence of pulse duration, power density, and temperature effects has been investigated experimentally. Detailed in-situ diagnostics (for beam characterization, optical pyrometry etc.) and post mortem analyses (profilometry, metallography, optical and electron microscopy) have been applied to quantify the resulting material damage. 1D- and 2D models have developed to verify the experimental results obtained in the electron beam simulation experiments. (J.P.N.)

  13. Newsletter '76 in stereology

    International Nuclear Information System (INIS)

    Ondracek, G.

    1976-08-01

    The present newsletter on stereology deals with a brief outlook about stereological problems to be solved in the future, compares definitions in pattern recognition and stereology and exposes the main notions of mathematical morphology used in quantitative metallography. This includes the description of the main stereological equations relating the parameters describing the dimensional features to the parameters measured in plane sections as well as a special type of equation for practical uses by which the average fiber length in composite materials can be determined. In this context the methods of particle shape descriptions have been summarized and reviewed and an example is given, how particle size and shape distributions can be measured statistically by automatic feature analysis of morphometric sections. - The introduction of stereological microstructural parameters into microstructure - property equations opens the way to calculate the materials properties by a stereological microstructure analysis and extends the possibilities of the common microstructural quality control. This is demonstrated for WC-Co hard metals. (orig./GSC) [de

  14. Newsletter '77 in stereology

    International Nuclear Information System (INIS)

    Ondracek, G.

    1977-12-01

    There are three groups of contributions forming the present Newsletter in Stereology which are such of theoretical type, stereological activities in bio-sciences and quatitative image analysis in materials science. The report is introduced by two papers treating theoretical problems as the definition of particle size based on the total curvature and the definition of pattern recognition categories. It than follows a summarizing description and comparison of alternative techniques used to measure and conclude stereological parameters in bio-sciences. The discussion includes the sample preparation, semi- and complete automatic measuring procedures as well as the computation of primary data. The biological part ends by considering the use of those quantitative microscopical methods to investigate and classify foreign compounds inside the human liver stereologically. The materials science part reports about tests made on steel specimens to evaluate the accuracy of automatic microstructural analyses and about the use of image 'erosion' and 'dilatation' to measure microstructural parameters automatically. The last subject is part of a serie on morphology in quantitative metallography started in the previous Newsletter '76. The last paper on materials sciences considers the use of stereology and microstructural analysis in respect to a quality control, choosing WC-Co hardmetals as an example, where stereologically defined microstructural parameters do not serve only to describe microstructures quantitatively but also provide a usefull tool to determine properties indirectly. (orig.) [de

  15. Hydrides blister formation and induced embrittlement on zircaloy-4 cladding tubes in reactivity initiated conditions

    International Nuclear Information System (INIS)

    Hellouin-De-Menibus, A.

    2012-01-01

    Our aim is to study the cladding fracture with mechanical tests more representative of RIA conditions, taking into account the hydrides blisters, representative strain rates and stress states. To obtain hydride blisters, we developed a thermodiffusion setup that reproduces blister growth in reactor conditions. By metallography, nano-hardness, XRD and ERDA, we showed that they are constituted by 80% to 100% of δ hydrides in a Zircaloy-4 matrix, and that the zirconium beneath has some radially oriented hydrides. We modeled the blister growth kinetics taking into account the hysteresis of the hydrogen solubility limit and defined the thermal gradient threshold for blister growth. The modeling of the dilatometric behavior of hydrided zirconium indicates the important role of the material crystallographic texture, which could explain differences in the blister shape. Mechanical tests monitored with an infrared camera showed that significant local heating occurred at strain rates higher than 0.1/s. In parallel, the Expansion Due to Compression test was optimized to increase the bi-axiality level from uniaxial stress to plane strain (HB-EDC and VHB-EDC tests). This increase in loading bi-axiality lowers greatly the fracture strain at 25 C and 350 C only in homogeneous material without blister. Eventually, the ductility decrease of unirradiated Zircaloy-4 cladding tube in function of the blister depth was quantified. (author) [fr

  16. Influence of modification on descriptions of low-carbon steel of ST1KP and wheeled КP-Т

    Directory of Open Access Journals (Sweden)

    J. Tatarko

    2013-06-01

    Full Text Available Purpose. Establishment of influence of modification on chemical composition stabilizing, improvements of morphology and location of nonmetallics and increase of stability and level of mechanical properties of steels St1kp and KП-Т. Methodology. For the performance of the given goal the modern methods of researches are used: chemical and spectral; electron microscopy; metallography; determination of mechanical properties. Chemical composition of steels was determined on DSTU 2651-2006 and specifications U 35.2-23365425-600:2006. Findings. Influence of multifunction modifiers were set on chemical composition, forming of nonmetallics and mechanical properties in low-carbon steel of St1kp and wheeled KP-T. It is proved that multifunction modifiers diminish the amount of nonmetallics and improve their morphology, facilitate chemical composition stabilization and increase of mechanical properties level of probed steels. Originality. Possibility of chemical composition stabilization and mechanical properties, changes morphology of nonmetallics due to volume crystallization at modification were first proved. Practical value. Use of modifiers of different compositions at the enterprises of JSCo «ArselorMittal Krivoi Rog» and JSCo «INTERPAYP NTZ» at smelting of steels St1kp and KП-T allowed to promote mechanical descriptions, especially shock viscidity of the prepared wheels from steel KП-T at the average on 14 %. Two new modifiers of multifunction action for treatment low-carbon and wheeled steels were developed, the novelty of which was confirmed by the patents ofUkraine № 85254 and № 93684.

  17. BWR fuel performance under advanced water chemistry conditions – a delicate journey towards zero fuel failures – a review

    International Nuclear Information System (INIS)

    Hettiarachchi, S.

    2015-01-01

    Boiling Water Reactors (BWRs) have undergone a variety of chemistry evolutions over the past few decades as a result of the need to control stress corrosion cracking of reactor internals, radiation fields and personnel exposure. Some of the advanced chemistry changes include hydrogen addition, zinc addition, iron reduction using better filtration technologies, and more recently noble metal chemical addition to many of the modern day operating BWRs. These water chemistry evolutions have resulted in changes in the crud distribution on fuel cladding material, Co-60 levels and the Rod oxide thickness (ROXI) measurements using the conventional eddy current techniques. A limited number of Post-Irradiation Examinations (PIE) of fuel rods that exhibited elevated oxide thickness using eddy current techniques showed that the actual oxide thickness by metallography is much lower. The difference in these observations is attributed to the changing magnetic properties of the crud affecting the rod oxide thickness measurement by the eddy current technique. This paper will review and summarize the BWR fuel cladding performance under these advanced and improved water chemistry conditions and how these changes have affected the goal to reach zero fuel failures. The paper will also provide a brief summary of some of the results of hot cell PIE, results of crud composition evaluation, crud spallation, oxide thickness measurements, hydrogen content in the cladding and some fuel failure observations. (author) Key Words: Boiling Water Reactor, Fuel Performance, Hydrogen Addition, Zinc Addition, Noble Metal Chemical Addition, Zero Leakers

  18. Determination of delta ferrite volumetric fraction in austenitic stainless steel

    International Nuclear Information System (INIS)

    Almeida Macedo, W.A. de.

    1983-01-01

    Measurements of delta ferrite volumetric fraction in AISI 304 austenitic stainless steels were done by X-ray diffraction, quantitative metallography (point count) and by means of one specific commercial apparatus whose operational principle is magnetic-inductive: The Ferrite Content Meter 1053 / Institut Dr. Foerster. The results obtained were comparated with point count, the reference method. It was also investigated in these measurements the influence of the martensite induced by mechanical deformation. Determinations by X-ray diffraction, by the ratio between integrated intensities of the ferrite (211) and austenite (311) lines, are in excelent agreement with those taken by point count. One correction curve for the lectures of the commercial equipment in focus was obtained, for the range between zero and 20% of delta ferrite in 18/8 stainless steels. It is demonstrated that, depending on the employed measurement method and surface finishing of the material to be analysed, the presence of martensite produced by mechanical deformation of the austenitic matrix is one problem to be considered. (Author) [pt

  19. Determination of delta ferrite volumetric fraction in austenitic stainless steels

    International Nuclear Information System (INIS)

    Almeida Macedo, W.A. de.

    1983-01-01

    Measurements of delta ferrite volumetric fraction in AISI 304 austenitic stainless steels were done by X-ray difraction, quantitative metallography (point count) and by means of one specific commercial apparatus whose operational principle is magnetic-inductive: The Ferrite Content Meter 1053 / Institut Dr. Forster. The results obtained were comparated with point count, the reference method. It was also investigated in these measurements the influence of the martensite induced by mechanical deformation. Determinations by X-ray diffraction, by the ratio between integrated intensities of the ferrite (211) and austenite (311) lines, are in excelent agreement with those taken by point count. One correction curve for the lectures of the commercial equipment in focus was obtained, for the range between zero and 20% of delta ferrite in 18/8 stainless steels. It is demonstrated that, depending on the employed measurement method and surface finishing of the material to be analysed, the presence of martensite produced by mechanical deformation of the austenitic matrix is one problem to be considered. (Author) [pt

  20. Brazing process in nuclear fuel element fabrication

    International Nuclear Information System (INIS)

    Katam, K.; Sudarsono

    1982-01-01

    The purpose of the brazing process is to join the spacers and pads of fuel pins, so that the process is meant as a soldering technique and not only as a hardening or reinforcing process such as in common brazing purposes. There are some preliminary processes before executing the brazing process such as: materials preparation, sand blasting, brazing metal coating tack welding the spacers and pads on the fuel cladding. The metal brazing used is beryllium in strip form which will be evaporated in vacuum condition to coat the spacers and pads. The beryllium vapor and dust is very hazardous to the workers, so all the line process of brazing needs specials safety protection and equipment to protect the workers and the processing area. Coating process temperature is 2470 deg C with a vacuum pressure of 10 -5 mmHg. Brazing process temperature process is 1060 deg C with a vacuum pressure of 10 -6 mmHg. The brazing process with beryllium coating probably will give metallurgical structural change in the fuel cladding metal at the locations of spacers and pads. The quality of brazing is highly influenced by and is depending on the chemical composition of the metal and the brazing metal, materials preparations, temperature, vacuum pressure, time of coating and brazing process. The quality control of brazing could be performed with methods of visuality geometry, radiography and metallography. (author)

  1. Heat capacity and solid solubility of iron in scandium

    International Nuclear Information System (INIS)

    Tsang, T.-W.E.

    1981-01-01

    The maximum solid solubility of iron in scandium was determined to be between 50 and 85 at.ppm in the as-cast condition. As the concentration of iron increases, it segregates along the grain boundary, as is evident from optical metallography and electron microprobe examinations. Annealing also causes the iron dissolved in scandium to separate out and cluster along the grain boundary. Heat capacity measurements show an anomaly in the C/T versus T 2 plots for iron concentrations of 19 at.ppm or greater. For iron dissolved in solid scandium the excess entropy due to the iron impurity is in agreement with the theoretical prediction of ck ln(2S + 1) for an impurity-conduction electron (Kondo) interaction, but is 4 - 8 times larger than the theoretical prediction when iron segregates along the grain boundary. Furthermore, our results suggest that most of the previously reported low temperature physical properties of scandium are probably in error because of either iron impurity-conduction electron interactions or Fe-Fe interactions in the precipitated second-phase Sc-Fe compound. (Auth.)

  2. Development, thermomechanical analysis, fabrication and testing of a macro-block-divertor specimens

    International Nuclear Information System (INIS)

    Scheerer, M.; Bolt, H.; Linke, J.; Lison, R.; Gervash, A.; Smid, I.

    1998-01-01

    For a divertor element with internal coolant flow reversal Carbon Fibre reinforced Carbon brazed on a Cu-base or refractory metal cooling tube was selected. In order to choose the optimum geometry and material combination, two criteria in the thermomechanical FEM analysis were used: the surface temperature under a thermal load of 10 MW/m 2 and the residual stress in the CFC-material after brazing. Based on the results of the FEM calculations test specimens in macro-block-geometry made of a 2D-CFC material brazed to an OFCu tube were manufactured using a CuTi braze. In order to study the influence of the brazing parameters, the size of the braze gap and the formation of the CuTi-phase were varied. To evaluate the thermal behaviour, heat load experiments up to 10 MW/m 2 for pulse durations of 5 s, 10 s and 15 s were applied in an electron beam facility. Before and after brazing all Cu-CFC interfaces were non-destructively tested using a high resolution ultrasonic inspection system. A very good agreement between thermography, ultrasonic inspection and metallography of the braze joints was observed. Due to these results new larger test specimens were produced using a smaller brazing gap and the vacuum plasma deposition of Ti for the formation of the braze. (author)

  3. Pengaruh Kecepatan Putar Indentor Las Gesek Puntir (Friction Stir Welding Terhadap Kualitas Hasil Pengelasan Alumunium 1100-H18

    Directory of Open Access Journals (Sweden)

    Irza Sukmana

    2016-03-01

    Full Text Available Aluminum and their alloys have been applied in many industrial sectors. Although it shows a good corrosion properties, however welding process of aluminum still a challenge as it covered by oxide layer on the surface. Friction Stir Welding (FSW technology gives a potential chance to be used for joining process of aluminum. In this study, we use a vertical milling machine Milko-12 that has been utilized with indentor of FSW process for Aluminum 1100-H18 at 4 (four different rotation speed (Rt, i.e.: 352, 490, 653, and 910 rpm and constant transversal speed (V 20mm/minutes. Based on mechanical properties and metallography data of welded materials, the higher the Rt the higher the tensile strength. Rt of 653 rpm results the highest tensile strength of 107 MPa. The crack areas of all welded metals are at base metal (BM concluded that our vertical milling machine Milko-12 can be utilized for friction stir welding (FSW process for Aluminum.

  4. The response of aluminium/GLARE hybrid materials to impact and to in-plane fatigue

    International Nuclear Information System (INIS)

    Bagnoli, F.; Bernabei, M.; Figueroa-Gordon, D.; Irving, P.E.

    2009-01-01

    Fibre metal laminates (FMLs), such as glass reinforced aluminium (GLARE), are a family of materials with excellent damage tolerance and impact resistance properties. This paper presents an evaluation of the low velocity impact behaviour and the post-impact fatigue behaviour of GLARE laminate adhesively bonded to a high strength aluminium alloy substrate as a fatigue crack retarder. The damage initiation, damage progression and failure modes under impact and fatigue loading were examined and characterised using an ultrasonic phased array C-scan together with metallography and scanning electron microscopy (SEM). After impact on the substrate, internal damage to the GLARE bonded on the opposite side of the substrate occurred in the form of fibre and matrix cracking. No delamination was detected at the GLARE/substrate bond. Before impact the bonded GLARE strap caused reductions in substrate fatigue crack growth rate of up to a factor of 5. After impact the retardation was a factor of 2. The results are discussed in terms of changes to the GLARE stiffness promoted by the impact damage.

  5. Assessment of superficial rugosity of cast titanium in fluoride solutions and artificial salive

    Directory of Open Access Journals (Sweden)

    Viviane Fernandes Barros

    2009-06-01

    Full Text Available The purpose of this study was to investigate the superficial rugosity of commercially pure titanium cast, under the action of different fluoride dental solutions and synthetic saliva. All specimens received the standard metallography procedure for titanium and were divided in groups: Group 1 synthetic saliva pH 7.0; Group 2 1.23% APF gel pH 3.5;, Group 3 2% NaF gel pH 6; Group 4 0.05% NaF solution pH 4.0; and Group 5 0.05% NaF solution pH 7.5. The specimens were exposed to these solutions for 16 minutes and immersed in synthetic saliva for 96 hours. The surfaces were analyzed in a roughness device and the results were statistically treated - Snededor 'F' and Bonferroni test. In addition, scanning electron microscopy was employed to observe the surface morphology after the test. The Group 2 was the only one which had a significant increase in the superficial roughness. Authors concluded that the fluoride solutions of dental use that have a high concentration of fluoride and low pH are harmful to the surface of cast titanium.

  6. Cold deformation effect on the microstructures and mechanical properties of AISI 301LN and 316L stainless steels

    International Nuclear Information System (INIS)

    Silva, Paulo Maria de O.; Abreu, Hamilton Ferreira G. de; Albuquerque, Victor Hugo C. de; Neto, Pedro de Lima; Tavares, Joao Manuel R.S.

    2011-01-01

    As austenitic stainless steels have an adequate combination of mechanical resistance, conformability and resistance to corrosion they are used in a wide variety of industries, such as the food, transport, nuclear and petrochemical industries. Among these austenitic steels, the AISI 301LN and 316L steels have attracted prominent attention due to their excellent mechanical resistance. In this paper a microstructural characterization of AISI 301LN and 316L steels was made using various techniques such as metallography, optical microscopy, scanning electronic microscopy and atomic force microscopy, in order to analyze the cold deformation effect. Also, the microstructural changes were correlated with the alterations of mechanical properties of the materials under study. One of the numerous uses of AISI 301LN and 316L steels is in the structure of wagons for metropolitan surface trains. For this type of application it is imperative to know their microstructural behavior when subjected to cold deformation and correlate it with their mechanical properties and resistance to corrosion. Microstructural analysis showed that cold deformation causes significant microstructural modifications in these steels, mainly hardening. This modification increases the mechanical resistance of the materials appropriately for their foreseen application. Nonetheless, the materials become susceptible to pitting corrosion.

  7. Research and test facilities for development of technologies and experiments with commercial applications

    Science.gov (United States)

    1989-01-01

    One of NASA'S agency-wide goals is the commercial development of space. To further this goal NASA is implementing a policy whereby U.S. firms are encouraged to utilize NASA facilities to develop and test concepts having commercial potential. Goddard, in keeping with this policy, will make the facilities and capabilities described in this document available to private entities at a reduced cost and on a noninterference basis with internal NASA programs. Some of these facilities include: (1) the Vibration Test Facility; (2) the Battery Test Facility; (3) the Large Area Pulsed Solar Simulator Facility; (4) the High Voltage Testing Facility; (5) the Magnetic Field Component Test Facility; (6) the Spacecraft Magnetic Test Facility; (7) the High Capacity Centrifuge Facility; (8) the Acoustic Test Facility; (9) the Electromagnetic Interference Test Facility; (10) the Space Simulation Test Facility; (11) the Static/Dynamic Balance Facility; (12) the High Speed Centrifuge Facility; (13) the Optical Thin Film Deposition Facility; (14) the Gold Plating Facility; (15) the Paint Formulation and Application Laboratory; (16) the Propulsion Research Laboratory; (17) the Wallops Range Facility; (18) the Optical Instrument Assembly and Test Facility; (19) the Massively Parallel Processor Facility; (20) the X-Ray Diffraction and Scanning Auger Microscopy/Spectroscopy Laboratory; (21) the Parts Analysis Laboratory; (22) the Radiation Test Facility; (23) the Ainsworth Vacuum Balance Facility; (24) the Metallography Laboratory; (25) the Scanning Electron Microscope Laboratory; (26) the Organic Analysis Laboratory; (27) the Outgassing Test Facility; and (28) the Fatigue, Fracture Mechanics and Mechanical Testing Laboratory.

  8. Comparative Studies on microstructure, mechanical and corrosion behaviour of DMR 249A Steel and its welds

    Science.gov (United States)

    Mohammed, Raffi; Dilkush; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    DMR249A Medium strength (low carbon) Low-alloy steels are used as structural components in naval applications due to its low cost and high availability. An attempt has been made to weld the DMR 249A steel plates of 8mm thickness using shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW). Welds were characterized for metallography to carry out the microstructural changes, mechanical properties were evaluated using vickers hardness tester and universal testing machine. Potentio-dynamic polarization tests were carried out to determine the pitting corrosion behaviour. Constant load type Stress corrosion cracking (SCC) testing was done to observe the cracking tendency of the joints in a 3.5%NaCl solution. Results of the present study established that SMA welds resulted in formation of relatively higher amount of martensite in ferrite matrix when compared to gas tungsten arc welding (GTAW). It is attributed to faster cooling rates achieved due to high thermal efficiency. Improved mechanical properties were observed for the SMA welds and are due to higher amount of martensite. Pitting corrosion and stress corrosion cracking resistance of SMA welds were poor when compared to GTA welds.

  9. Surface treatment of dental implants with high- power pulsed ion beams

    International Nuclear Information System (INIS)

    Shulov, V.A.; Nochovnaya, N.A.; Remnev, G.E.; Ivanov, S.Y.; Lomakin, M.V.

    2001-01-01

    The objective of the present research is development of HPPIB technology for surface processing of compact components with a complex shape. The surface state of the dental implants from titanium alloys before and after irradiation and long time operation was investigated by Auger electron spectroscopy, scanning electron microscopy, X-ray structural analysis, optical metallography methods. It is shown that the homogeneous state in the surface layer of titanium alloys is formed due to the irradiation (carbon ions and protons, energy of ions is equal to 300 keV, density of ion energy in a pulse achieves 1-5 J/cm 2 ). This state is characterized by a low amount of the impurities and a fine dispersion structure formed as a result of high speed crystallization. Thus, HPPIB irradiation of the dental implants leads to formation of developed micro relief and the decrease of impurities content on the surface. As a result, this treatment allows one to achieve a good cohesion between the implants and a body tissue. The latter allows the conclusion that biocompatibility of the dental titanium implants produced by can be improved using HPPIB treatment

  10. A study of hydrogen environment effects on microstructure property behavior of NASA-23 alloy and related alloy systems

    International Nuclear Information System (INIS)

    Diwan, R.M.

    1990-01-01

    The influence of hydrogen on the tensile properties and ductility behavior of NASA-23 alloy were analyzed. NASA-23 and other referenced alloys in cast and hipped conditions were solution treated and aged under selected conditions and characterized using optical metallography, scanning electron microscopy, and electron microprobe analysis techniques. The yield strength of NASA-23 is not affected much by hydrogen under tensile tests carried at 5000 psig conditions; however, the ultimate strength and ductility properties are degraded. This implies that the physical mechanisms operating would be related to the plastic deformation process. The fracture surfaces characteristics of NASA-23 specimens tensile tested in hydrogen, helium, and air were also analyzed. These revealed surface cracks around specimen periphery with the fracture surface showing a combination of intergranular and transgranular modes of fracture. It is seen that the specimens charged in hydrogen seem to favor a more brittle fracture mode in comparison to air and helium charged specimens. The AMCC casting characterization program is to be analyzed for their hydrogen behavior. As a result of this program, the basic microstructural factors and fracture characteristics in some cases were analyzed

  11. The effect of distribution of second phase on dynamic damage

    Science.gov (United States)

    Fensin, S. J.; Jones, D. R.; Walker, E. K.; Farrow, A.; Imhoff, S. D.; Clarke, K.; Trujillo, C. P.; Martinez, D. T.; Gray, G. T.; Cerreta, E. K.

    2016-08-01

    For ductile metals, dynamic fracture occurs principally through void nucleation, growth, and coalescence at heterogeneities in the microstructure. Previous experimental research on high purity metals has shown that microstructural features, such as grain boundaries, inclusions, vacancies, and heterogeneities, can act as initial void nucleation sites. In addition, other research on two-phase materials has also highlighted the importance of the properties of a second phase itself in determining the dynamic response of the overall material. However, previous research has not investigated the effects of the distribution of a second phase on damage nucleation and evolution. To approach this problem in a systematic manner, two copper alloys with 1% lead materials, with the same Pb concentration but different Pb distributions, have been investigated. A new CuPb alloy was cast with a more homogeneous distribution of Pb as compared to a CuPb where the Pb congregated in large "stringer" type configurations. These materials were shock loaded at ˜1.2 GPa and soft recovered. In-situ free surface velocity information, and post mortem metallography, reveals that even though the spall strength of both the materials were similar, the total extent and details of damage in the materials varied by 15%. This suggests that altering the distribution of Pb in the Cu matrix leads to the creation of more void nucleation sites and also changed the rate of void growth.

  12. Examinations on Laser Remote Welding of Ultra-thin Metal Foils Under Vacuum Conditions

    Science.gov (United States)

    Petrich, Martin; Stambke, Martin; Bergmann, Jean Pierre

    Metal foils are commonly used for catalytic converters, vacuum insulations, in medical and electrical industry as well as for sensor applications and packaging. The investigations in this paper determine the influence of reduced atmospheric pressure during the welding process with a highly brilliant 400 W single-mode fiber laser combined with a 2D-scanning system. The laser beam is transmitted through a highly transparent glass into a vacuum chamber, where AISI 304 stainless steel foils with a thickness of 25 μm, 50 μm and 100 μm are positioned. The effects of reduced atmospheric pressure on the plasma formation are investigated by means of high-speed videography. Furthermore, the geometry of the weld seam is compared to atmospheric conditions as well as means of the process stability and the process efficiency. The welds were also evaluated by means of metallography. The research is a contribution for extending the range of micro welding applications and shows new aspects for future developments.

  13. Internal Friction on AISI 304 Stainless Steels with Low Tensile Deformations at Temperatures between −50 and 20C

    Directory of Open Access Journals (Sweden)

    T. F. A. Santos

    2010-01-01

    Full Text Available Austenitic stainless steels specimens were deformed by tension in temperatures in the range of −50C to 20 C and 0.03 to 0.12 true strain, in order to obtain different volumetric fractions of ε (hexagonal close packed and α′ (body centered cubic strain induced martensites. The morphology, distribution and volumetric fractions of the martensites were characterized by metallography and dilatometry analysis and quantified by ferrite detector measurements. The damping behavior of specimens with different volumetric fractions of martensites was studied in an inverted torsion pendulum in the 40C to 400C range. The ε- and α′-martensites reversion was observed in the temperature range of 50C–200C and 500C–800C, respectively, by dilatometry. Internal friction curves in function of temperature of the deformed samples presented internal friction peaks. The first internal friction peak is related to sum of the amount of ε- and α′-martensites. For low deformations it aligns around 130C and it is related only to the ε→γ reverse transformation. The peak situated around 350C increases with the specimen degree of deformation and is, probably, related to the presence of α′/γ interfaces, and deformed austenite.

  14. Evaluation and characterization of General Purpose Heat Source girth welds for the Cassini mission

    International Nuclear Information System (INIS)

    Lynch, C.M.; Moniz, P.F.; Reimus, M.A.H.

    1998-01-01

    General Purpose Heat Sources (GPHSs) are components of Radioisotopic thermoelectric Generators (RTGs) which provide electric power for deep space missions. Each GPHS consists of a 238 Pu oxide ceramic pellet encapsulated in a welded iridium alloy shell which forms a protective barrier against the release of plutonia in the unlikely event of a launch-pad failure or reentry incident. GPHS fueled clad girth weld flaw detection was paramount to ensuring this safety function, and was accomplished using both destructive and non-destructive evaluation techniques. The first girth weld produced from each welding campaign was metallographically examined for flaws such as incomplete weld penetration, cracks, or porosity which would render a GPHS unacceptable for flight applications. After an acceptable example weld was produced, the subsequently welded heat sources were evaluated non-destructively for flaws using ultrasonic immersion testing. Selected heat sources which failed ultrasonic testing would be radiographed, and/or, destructively evaluated to further characterize and document anomalous indications. Metallography was also performed on impacted heat sources to determine the condition of the welds

  15. Post-irradiation examination techniques for CANDU fuel performance evaluation

    International Nuclear Information System (INIS)

    Parvan, Marcel; Mincu, Marin; Uta, Octavian; Ionescu, Silviu

    2006-01-01

    The Nuclear Research Institute at Pitesti has a set of nuclear facilities consisting of TRIGA 14 MW(th) materials testing reactor and LEPI (Romanian acronym for Post-Irradiation Examination Laboratory) which enable investigating the behaviour of the nuclear fuel and materials under various irradiation conditions. The LEPI is an alpha-gamma hot cell facility able to manipulate and examine radioactive materials having an activity up to 10 6 Ci (E average = 1 MeV) and a high content of transuranium elements (Pu, Am, Cm). In order to obtain relevant information on CANDU nuclear fuel performance, a significant number of fuel elements manufactured by INR has been tested at different power histories in TRIGA 14 MW(th) reactor. Most important tests have been performed in conditions of power ramping, overpower and accident. After testing, the fuel elements have been examined in the hot cells at LEPI using various post-irradiation examination techniques. These techniques include both non-destructive methods (visual inspection and photography, eddy current testing, profilometry, gamma scanning) and destructive methods (fission gas release and analysis, metallography, ceramography, burnup determination by mass spectrometry, mechanical testings). The data obtained from post-irradiation examinations are used on one hand to confirm the integrity, safety and performance of the irradiated fuel and on the other hand for further progress in CANDU fuel development. (authors)

  16. Methods and post-irradiation examination techniques applied in testing the performance of irradiated CANDU nuclear fuel

    International Nuclear Information System (INIS)

    Parvan, M.; Tuturici, I.L.

    2003-01-01

    The Post-irradiation Examination Laboratory, Lei, in Nuclear Research Institute at Pitesti, INR, is a nuclear facility which is in charge with examination of irradiated nuclear fuel as well as other irradiated materials components of nuclear reactor. Such irradiated fuels and materials come from the TRIGA materials testing reactor at INR Pitesti, the Cernavoda NPP and other nuclear power stations. The operational core of this laboratory is constituted of two blocks of hot cells suitable for handling and examination of radioactive materials with gamma activity level up to 10 6 Ci (E med ≤ 0.6 MeV and high concentrations of transuranium elements (Pu, Am, Cm). To obtain pertinent information regarding the performances of the domestic CANDU nuclear fuel, a significant number of fuel elements irradiated at different power histories in MW (Th)TRIGA reactor were examined in the Lei hot cells, making use of different post-irradiation examination techniques. These techniques imply both non-destructive examination methods (visual inspection and photography, testing with eddy currents, surface analysis, gamma scanning) and destructive methods (sheath boring and measurement of pressure and volumes of fission gases, metallography, ceramography, determination of burnup by mass spectroscopy on solved irradiated fuel samples, tensile test). The data obtained from post-irradiation examination are useful on one hand to certify the reliability and performance of nuclear fuel and on the other hand for developing the CANDU fuel

  17. Influence of hydrostatic extrusion on properties of zirconium and zircaloys

    International Nuclear Information System (INIS)

    Jimei, S.

    1987-01-01

    The influence of hydrostatic extrusion on the properties and microstructure of zirconium and Zircaloys has been studied using zirconium and Zircaloy rods produced by cold hydrostatic extrusion and cold drawing. The tensile properties, ductile fracture toughness, microhardness, density, and microvoid content were determined. The microstructural investigations were carried out by metallography, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. It has been found that hydrostatic extrusion increases the strength of zirconium and Zircaloys to some extent and markedly improves their ductilities compared with conventional drawing. The ductile fracture toughness (J/sub Ic/) and the tear modules (T) of the extruded material were, respectively, 2 to 3 and 3 to 4 times greater than those of drawn material. Hydrostatic extrusion led to more uniform properties across the whole cross section of the rods and formed a stronger deformation texture, healed the microdefects in the material, increased the density with increasing reduction, formed an unusual substructure through the complete volume, and gave effects similar to those of a fine grain size

  18. Influence of cooling rate on y'morphology in cast Ni – base superalloy

    Directory of Open Access Journals (Sweden)

    J. Belan

    2009-04-01

    Full Text Available The Ni – base superalloys, which are combined an unique physical and mechanical properties, are used in aircraft industry for productionof aero engine most stressed parts, as are turbine blades. From this reason a dendrite arm spacing, carbides size and distribution, morphology,number and value of y'- phase are very important structural characteristics for blade lifetime prediction as well as aero engine its self. In this article are used methods of quantitative metallography (software LUCIA for carbides evaluation, measuring of secondary dendrite arm spacing and coherent testing grid for y' - phase evaluation for evaluation of structural characteristics mentioned above on experimental material – Ni base superalloy ŽS6K. The high temperature effect represented here by heat treatment at 800°C followed with holding time about 10 hours, and cooling rate, here represented by three various cooling mediums as water, air, and oil, on structural characteristics and application of quantitative methods evaluation are presented in this paper.

  19. Influence of Ti in the β-Zr(Fe) phase stability at ambient temperature

    International Nuclear Information System (INIS)

    Coelho, J.S.

    1980-12-01

    Investigations of the Fe-Ti-Zr alloy system with concentrations ranging from 1 at.% Ti to 20 at.% Ti and with a fixed concentration of 4 at.% Fe were performed using X-Ray diffraction, Mossbauer Spectroscopy and Optical and Electronic Metallographies. The alloys were melted in arc furnace in argon atmosphere and after being homogenized, they were quenched from the beta field into cold water in order to retain the high temperature β-Zr(Fe)-Ti phase. The obtained results show that the beta phase was partially retained until the concentration of 7 at.% Ti and was completely retained at the concentration equal to or higher than 8 at.% Ti. It is assumed in Moessbauer Spectroscopy a doublet for the beta phase and a singlet for the supersatured α'-Zr(Fe)-Ti phase resulting from the martensitic transformation. The relative amount of each phase detected by Moessbauer Spectroscopy was measured by the relative area of the each spectral line. The stability of the beta phase at room temperature was discussed in terms of short-range ordering caused by the Fe-Ti bonds. Some related properties were discussed through the changing of the lattice parameter, isomer shift and quadrupole splitting. (Author) [pt

  20. Additive Manufacturing of Single-Crystal Superalloy CMSX-4 Through Scanning Laser Epitaxy: Computational Modeling, Experimental Process Development, and Process Parameter Optimization

    Science.gov (United States)

    Basak, Amrita; Acharya, Ranadip; Das, Suman

    2016-08-01

    This paper focuses on additive manufacturing (AM) of single-crystal (SX) nickel-based superalloy CMSX-4 through scanning laser epitaxy (SLE). SLE, a powder bed fusion-based AM process was explored for the purpose of producing crack-free, dense deposits of CMSX-4 on top of similar chemistry investment-cast substrates. Optical microscopy and scanning electron microscopy (SEM) investigations revealed the presence of dendritic microstructures that consisted of fine γ' precipitates within the γ matrix in the deposit region. Computational fluid dynamics (CFD)-based process modeling, statistical design of experiments (DoE), and microstructural characterization techniques were combined to produce metallurgically bonded single-crystal deposits of more than 500 μm height in a single pass along the entire length of the substrate. A customized quantitative metallography based image analysis technique was employed for automatic extraction of various deposit quality metrics from the digital cross-sectional micrographs. The processing parameters were varied, and optimal processing windows were identified to obtain good quality deposits. The results reported here represent one of the few successes obtained in producing single-crystal epitaxial deposits through a powder bed fusion-based metal AM process and thus demonstrate the potential of SLE to repair and manufacture single-crystal hot section components of gas turbine systems from nickel-based superalloy powders.

  1. Effect of Copper and Silicon on Al-5%Zn Alloy as a Candidate Low Voltage Sacrificial Anode

    Science.gov (United States)

    Pratesa, Yudha; Ferdian, Deni; Togina, Inez

    2017-05-01

    One common method used for corrosion protection is a sacrificial anode. Sacrificial anodes that usually employed in the marine environment are an aluminum alloy sacrificial anode, especially Al-Zn-In. However, the electronegativity of these alloys can cause corrosion overprotection and stress cracking (SCC) on a high-strength steel. Therefore, there is a development of the sacrificial anode aluminum low voltage to reduce the risk of overprotection. The addition of alloying elements such as Cu, Si, and Ge will minimize the possibility of overprotection. This study was conducted to analyze the effect of silicon and copper addition in Al-5Zn. The experiment started from casting the sacrificial anode aluminum uses electrical resistance furnace in a graphite crucible in 800°C. The results alloy was analyzed using Optical emission spectroscopy (OES), Differential scanning calorimetry, electrochemical impedance spectroscopy, and metallography. Aluminum alloy with the addition of a copper alloy is the most suitable and efficient to serve as a low-voltage sacrificial anode aluminum. Charge transfer resistivity of copper is smaller than silicon which indicates that the charge transfer between the metal and the electrolyte is easier t to occur. Also, the current potential values in coupling with steel are also in the criteria range of low-voltage aluminum sacrificial anodes.

  2. Corrosion of high temperature alloys in solar salt at 400, 500, and 680ÀC.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-09-01

    Corrosion tests at 400, 500, and 680ÀC were performed using four high temperature alloys; 347SS, 321SS In625, and HA230. Molten salt chemistry was monitored over time through analysis of nitrite, carbonate, and dissolved metals. Metallography was performed on alloys at 500 and 680ÀC, due to the relatively thin oxide scale observed at 400ÀC. At 500ÀC, corrosion of iron based alloys took the form of chromium depletion and iron oxides, while nickel based alloys also had chromium depletion and formation of NiO. Chromium was detected in relatively low concentrations at this temperature. At 680ÀC, significant surface corrosion occurred with metal losses greater than 450microns/year after 1025hours of exposure. Iron based alloys formed complex iron, sodium, and chromium oxides. Some data suggests grain boundary chromium depletion of 321SS. Nickel alloys formed NiO and metallic nickel corrosion morphologies, with HA230 displaying significant internal oxidation in the form of chromia. Nickel alloys both exhibited worse corrosion than iron based alloys likely due to preferential dissolution of chromium, molybdenum, and tungsten.

  3. Abbreviated machining schedule for fabricating beryllium parts free of surface damage

    International Nuclear Information System (INIS)

    Beitscher, S.; Capes, J.F.; Leslie, W.W.; Luckow, J.R.; Riegel, R.L.

    1979-01-01

    This study was performed to develop a more economical method of machining damage-free beryllium components at Rocky Flats. The present method involves a 9-pass schedule of lathe turning followed by a chemical etch. Prototype beryllium hemispherical shell parts and cylindrical tensile specimens machined to simulate the parts were utilized in this study. The main investigative methods used to evaluate the amount of machining damage were metallography and tensile tests. It was found that damage-free parts could be produced by carefully controlled machining if the number of machining passes was reduced to 4 or even 3, if followed by the standard etching treatment. These findings were made on Select S-65 grade beryllium, and probably apply to other common grades of powder source beryllium but not necessarily to ingot-source beryllium. It is recommended that the 4-pass schedule becomes the standard method to produce damage-free beryllium derived from powder. Significant savings in time, labor, and equipment can be realized by this change in method without decreasing the quality of the product

  4. Effect of Sintering Atmosphere and Solution Treatment on Density, Microstructure and Tensile Properties of Duplex Stainless Steels Developed from Pre-alloyed Powders

    Science.gov (United States)

    Murali, Arun Prasad; Mahendran, Sudhahar; Ramajayam, Mariappan; Ganesan, Dharmalingam; Chinnaraj, Raj Kumar

    2017-10-01

    In this research, Powder Metallurgy (P/M) of Duplex Stainless Steels (DSS) of different compositions were prepared through pre-alloyed powders and elemental powders with and without addition of copper. The powder mix was developed by pot mill for 12 h to obtain the homogeneous mixture of pre-alloyed powder with elemental compositions. Cylindrical green compacts with the dimensions of 30 mm diameter and 12 mm height were compacted through universal testing machine at a pressure level of 560 ± 10 MPa. These green compacts were sintered at 1350 °C for 2 h in hydrogen and argon atmospheres. Some of the sintered stainless steel preforms were solution treated at 1050 °C followed by water quenching. The sintered as well as solution treated samples were analysed by metallography examination, Scanning Electron Microscopy and evaluation of mechanical properties. Ferrite content of sintered and solution treated DSS were measured by Fischer Ferritoscope. It is inferred that the hydrogen sintered DSS depicted better density (94% theoretical density) and tensile strength (695 MPa) than the argon sintered steels. Similarly the microstructure of solution treated DSS revealed existence of more volume of ferrite grains than its sintered condition. Solution treated hydrogen sintered DSS A (50 wt% 316L + 50 wt% 430L) exhibited higher tensile strength of 716 MPa and elongation of 17%, which are 10-13% increment than the sintered stainless steels.

  5. Surface and microstructural characterization of commercial breeder reactor candidate alloys exposed to 7000C sodium

    International Nuclear Information System (INIS)

    Anantatmula, R.P.; Brehm, W.F.

    1979-03-01

    Sodium compatibility screening tests were performed on several commercial austenitic alloys at 700 0 C for 2000 hours for applications as breeder reactor fuel cladding. The sodium-exposed surfaces were characterized by Optical Metallography, Scanning Electron Microscopy (SEM) and Electron Probe Micro Analysis (EPMA). Sodium exposure generally resulted in the depletion of Ni, Cr, Ti, Si, Mn and Nb, and enrichment of Fe and Mo at the surface. The average thickness of the depleted zone was 5 μm. The alloys can be divided into three groups based on corrosion rate, and each group has its own characteristic surface structure. Grain-orientation dependent striations were seen in alloys with low corrosion rates, while alloys with intermediate corrosion rates displayed micron-size nodes enriched with Fe and Mo. The high corrosion rate alloys exhibited scale-like formations on the surface with irregularly shaped holes. In addition, the data importantly point out that a ferrite layer will form at the sodium-exposed surface of these austenitic alloys after prolonged exposure

  6. The study of low-temperature austenite decomposition in a Fe-C-Mn-Si steel using the neutron Bragg edge transmission technique

    International Nuclear Information System (INIS)

    Huang, J.; Vogel, S.C.; Poole, W.J.; Militzer, M.; Jacques, P.

    2007-01-01

    A new technique based on the study of the transmitted neutron beam has been developed to study the low-temperature decomposition of austenite in a 0.4 wt.% C-3 wt.% Mn-2 wt.% Si steel. Experiments were conducted in which the neutron beam continuously passed through a specially designed layered sample, the temperature of which could be controlled to allow for a high-temperature austenization treatment followed by accelerated cooling to an isothermal transformation temperature in the range of 275-450 deg. C. It was possible to measure the volume fraction of the face-centred cubic (fcc) and body-centred cubic (bcc) phases and the carbon concentration of the fcc phase by characterizing the neutron Bragg edges in the transmitted beam. This provides a technique for in situ continuous measurements on the decomposition of austentite. The technique has been validated by comparing the data with other experimental techniques such as dilatometry, quantitative optical metallography and room temperature X-ray diffraction

  7. Effect of Cooling Rate on the Longitudinal Modulus of Cu3Sn Phase of Ag-Sn-Cu Amalgam Alloy (Part II

    Directory of Open Access Journals (Sweden)

    R. H. Rusli

    2015-10-01

    Full Text Available Effects of cooling rate (at the time of solidification on the elastic constants of Cu3Sn phase of Ag-Sn-Cu dental amalgam alloy were studied. In this study, three types of alloys were made, with the composition Cu-38-37 wt% Sn by means of casting, where each alloy was subjected to different cooling rate, such as cooling on the air (AC, air blown (AB, and quenched in the water (WQ. X-ray diffraction, metallography, and Scanning Electron Microscopy with Energy Dispersive Spectroscopy studies of three alloys indicated the existence of Cu3Sn phase. Determination of the modulus of elasticity of Cu3Sn (ε phase was carried out by the measurement of longitudinal and transversal waves velocity using ultrasonic technique. The result shows that Cu3Sn (ε phase on AC gives higher modulus of elasticity values than those of Cu3Sn (ε on AB and WQ. The high modulus of elasticity value will produce a strong Ag-Sn-Cu dental amalagam alloy.

  8. Ion nitriding in 316=L stainless steel

    International Nuclear Information System (INIS)

    Rojas-Calderon, E.L.

    1989-01-01

    Ion nitriding is a glow discharge process that is used to induce surface modification in metals. It has been applied to 316-L austenitic stainless steel looking for similar benefits already obtained in other steels. An austenitic stainless steel was selected because is not hardenable by heat treatment and is not easy to nitride by gas nitriding. The samples were plastically deformed to 10, 20, 40, 50 AND 70% of their original thickness in order to obtain bulk hardening and to observe nitrogen penetration dependence on it. The results were: an increase of one to two rockwell hardness number (except in 70% deformed sample because of its thickness); an increase of even several hundreds per cent in microhardness knoop number in nitrided surface. The later surely modifies waste resistance which would be worth to quantify in further studies. Microhardness measured in an internal transversal face to nitrided surface had a gradual diminish in its value with depth. Auger microanalysis showed a higher relative concentration rate C N /C F e near the surface giving evidence of nitrogen presence till 250 microns deep. The color metallography etchant used, produced faster corrosion in nitrited regions. Therefore, corrosion studies have to be done before using ion nitrited 316-L under these chemicals. (Author)

  9. Application of laser ultrasonics to monitor microstructure evolution in Inconel 718 superalloy

    Directory of Open Access Journals (Sweden)

    Garcin Thomas

    2014-01-01

    Full Text Available Laser ultrasonics for metallurgy is an innovative sensor dedicated to the measurement of microstructure evolution during thermomechanical processing. In this technique, broadband ultrasound pulses are generated and detected with lasers. The properties of the ultrasounds are then related to the characteristics of the microstructure. Ultrasound attenuation is primary originated by the scattering at grain boundaries and its frequency dependence can be related to the grain size. The present work aims to introduce this technology as an exciting tool for metallurgists. As an illustration of its capability, the evolution of the grain size during isothermal annealing from a fine grained structure is in-situ monitored in an Inconel 718 superalloy. Laser ultrasonic measurements are compared with ex-situ metallography observations. Indication of heterogeneous grain growth is observed, correlated to the dissolution of δ-phase particles present in the initial structure. This preliminary study illustrates the potential of this new technique to monitor microstructure evolution in more complex scenarios including recrystallization during simulation of hot forging processes.

  10. The effect of silver (Ag) addition to mechanical and electrical properties of copper alloy (Cu) casting product

    Science.gov (United States)

    Felicia, Dian M.; Rochiem, R.; Laia, Standley M.

    2018-04-01

    Copper have good mechanical properties and good electrical conductivities. Therefore, copper usually used as electrical components. Silver have better electrical conductivities than copper. Female contact resistor is one of the electrical component used in circuit breaker. This study aims to analyze the effect of silver addition to hardness, strength, and electric conductivity properties of copper alloy. This study uses variation of 0; 0.035; 0.07; 0.1 wt. % Ag (silver) addition to determine the effect on mechanical properties and electrical properties of copper alloy through sand casting process. Modelling of thermal analysis and structural analysis was calculated to find the best design for the sand casting experiments. The result of Cu-Ag alloy as cast will be characterized by OES test, metallography test, Brinell hardness test, tensile test, and LCR meter test. The result of this study showed that the addition of silver increase mechanical properties of Cu-Ag. The maximum hardness value of this alloy is 83.1 HRB which is Cu-0.01 Ag and the lowest is 52.26 HRB which is pure Cu. The maximum strength value is 153.2 MPa which is Cu-0.07 Ag and the lowest is 94.6 MPa which is pure Cu. Silver addition decrease electrical properties of this alloy. The highest electric conductivity is 438.98 S/m which is pure Cu and the lowest is 52.61 S.m which is Cu-0.1 Ag.

  11. Applications of synchrotron microradiography in materials science-in situ visualization of the growth of metallic alloy crystals

    International Nuclear Information System (INIS)

    Wang Tongmin; Zhu Jing; Cao Fei; Wang Kun; Bao Yongming; Xie Honglan; Huang Wanxia

    2012-01-01

    Metals and their alloys are an important type of structural and functional material and have been widely used in the aerospace, automobile, shipbuilding and other industries. The macro-properties of metallic alloys actually depend on their microstructures. The evolution of their microstructures generally involves a dynamic process of crystal growth on the scale of micrometers. The crystal growth of these alloys is still a puzzle to us due to their opacity. Conventional metallography techniques are limited by the high temperature of the phase changes so it is not possible to perform in situ observation of the evolving crystal morphology. The in situ visualization of the crystal growth has now become possible with the application of synchrotron radiation imaging techniques, which are just the right key to unravel the mystery mentioned above. In this paper, the development and current state-of-the-art of in situ crystal growth visualization are reviewed. Some typical application examples are presented, and promising applications in materials science are further expected. (authors)

  12. Comparison of high temperature steam oxidation behavior of Zircaloy-4 versus austenitic and ferritic steels under light water reactor safety aspects

    International Nuclear Information System (INIS)

    Leistikow, S.; Schanz, G.; Zurek, Z.

    1985-12-01

    A comparative study of the oxidation behavior of Zy-4 versus steel No. 1.4914 and steel No. 1.4970 was performed in high temperature steam. Reactor typical tube sections of all three materials were exposed on both sides to superheated steam at temperatures ranging from 600 to 1300 0 C for up to 6 h. The specimens were evaluated by gravimetry, metallography, and other methods. The results are presented in terms of weight gain, corresponding metal (wall) penetration and consumption as function of time and temperature. Concerning the corrosion resistance the ranking position of Zy-4 was between the austenitic and the ferritic steel. Because of the chosen wall dimensions Zy-4 and the austenitic steel behaved similarly in that the faster oxidation of the thicker Zy-4 cladding consumed the total wall thickness in a time equivalent to the slower oxidation of the thinner austenitic steel cladding. The ferritic steel cladding however was faster consumed because of the lower oxidation resistance and the thinner wall thickness compared to the austenitic steel. So besides oxide scale formation, oxygen diffusion into the bulk of the metal forming various oxygen-containing phases were evaluated - also in respect to their influence on mechanical cladding properties and the dimensional changes. (orig./HP) [de

  13. Nitriding the influence of plasma in resistance to wear micro abrasive tool steel AISI D2

    International Nuclear Information System (INIS)

    Gobbi, Vagner Joao; Gobb, Silvio Jose; Silva, Cosme Roberto Moreira da

    2010-01-01

    This work studies the influence of time of treatment in the formation of nitride layer of AISI D2 tool steel and the resistance to micro-abrasive wear from the technique of nitriding in plasma. The samples were nitrides at 400 ° C with a pressure of 4.5 mbar (450 Pa) and using a gas mixture of 80% vol.H2 and 20% vol.N2. The times of treatment were: 30, 60, 120, 180 and 360 minutes. The properties of the layers in the samples obtained nitrides were assessed by surface microhardness, profiles of microhardness, metallography analysis, X-ray diffraction and test for resistance to micro-abrasive wear. The best results for nitriding to 400 deg C, was obtained with the time of treatment of 360 minutes. In this case the increase in surface hardness was 94.6% and resistance to micro-abrasive wear of 15%. This increase in hardness may be associated with high concentration of nitrogen in the crystalline network of iron-α and additional training of nitrides. Low temperature of nitriding reduces between grain fragility to reduce the likelihood of precipitation of nitrides in a continuous manner in the austenite grain boundaries and the absence of previous ε'+ γ phases. (author)

  14. Characterization of nitride formation in NbTi-50% weight alloy by x-ray diffraction

    International Nuclear Information System (INIS)

    Teixeira, S.R.

    1990-01-01

    Titanium and niobium are so main metals for technology as structural materials, refractories and resistance alloys for corrosion. This interest is based in application of this metals and alloys in aerospacial industry, nuclear reactors, construction of superconductor magnets and in the production of superconductors wires. The NbTi (50% wt. Ti) alloy nitretation under nitrogen atmosphere (p + 760 mm) at 800 - 1000 C was studied by x-ray diffractometry. TEM and optical metallography. During the reaction the two phases (Ti sub(2) N - ε and TiN - δ) growed continuously, the (Ti sub(2) N, N sub(2)) reaction front growed faster than the (TiN,N sub(2)). A method for study the scale growing was proposed using x-ray diffractometry data. By using this method, the growth of TiN scale was analysed and the activation energy of 19 Kcal/mole was determinated using a linear timming law indicating a mechanism not controlled by diffusion through TiN layer. The present results suggest that the diffusion through the tight tunnels, rich in Nb, allow a fast transport of nitrogen through the TiN layer. (author)

  15. Effect of starting microstructure upon the nucleation sites and distribution of graphite particles during a graphitising anneal of an experimental medium-carbon machining steel

    Energy Technology Data Exchange (ETDEWEB)

    Inam, A., E-mail: aqil.ceet@pu.edu.pk; Brydson, R., E-mail: mtlrmdb@leeds.ac.uk; Edmonds, D.V., E-mail: d.v.edmonds@leeds.ac.uk

    2015-08-15

    The potential for using graphite particles as an internal lubricant during machining is considered. Graphite particles were found to form during graphitisation of experimental medium-carbon steel alloyed with Si and Al. The graphite nucleation sites were strongly influenced by the starting microstructure, whether ferrite–pearlite, bainite or martensite, as revealed by light and electron microscopy. Favourable nucleation sites in the ferrite–pearlite starting microstructure were, not unexpectedly, found to be located within pearlite colonies, no doubt due to the presence of abundant cementite as a source of carbon. In consequence, the final distribution of graphite nodules in ferrite–pearlite microstructures was less uniform than for the bainite microstructure studied. In the case of martensite, this study found a predominance of nucleation at grain boundaries, again leading to less uniform graphite dispersions. - Highlights: • Metallography of formation of graphite particles in experimental carbon steel. • Potential for using graphite in steel as an internal lubricant during machining. • Microstructure features expected to influence improved machinability studied. • Influence of pre-anneal starting microstructure on graphite nucleation sites. • Influence of pre-anneal starting microstructure on graphite distribution. • Potential benefit is new free-cutting steel compositions without e.g. Pb alloying.

  16. Intelligent Model Building and GPC-PID Based Temperature Curve Control Strategy for Metallurgical Industry

    Directory of Open Access Journals (Sweden)

    Shuanghong Li

    2016-01-01

    Full Text Available Laminar cooling process is a large-scale, nonlinear system, so the temperature control of such system is a difficult and complex problem. In this paper, a novel modeling method and a GPC-PID based control strategy for laminar cooling process are proposed to control the global temperature curve to produce high quality steel. First, based on the analysis of the cooling process of laminar flow, a new TS fuzzy model which possesses intelligence and self-learning ability is established to improve the temperature prediction accuracy. Second, the target temperature curve can be divided into several subgoals and each subgoal can be described by a CARIMA type of model. Then, by the decentralized predictive control method, GPC-PID based control strategy is introduced to guarantee the laminar cooling process to achieve subtargets, respectively; in that way the steel plate temperature will drop along the optimal temperature curve. Moreover, by employing the dSPACE control board into the process control system, the matrix process ability is added to the production line without large-scale reconstruction. Finally, the effectiveness and performance of the proposed modeling and control strategy are demonstrated by the industrial data and metallography detection in one steel company.

  17. In-Situ X-Ray Microscopy of Phase and Composition Distributions in Metal Alloys During Solidification

    Science.gov (United States)

    Kaukler, William F.; Curreri, Peter A.

    1999-01-01

    This research applies a state of the art X-ray Transmission Microscope, to image the solidification of metallic or semiconductor alloys in real-time. By employing a hard x-ray source with sub-micron dimensions, resolutions of up to 3 gm can be obtained with magnifications of over 800 X. Specimen growth conditions were optimized and the best imaging technologies applied to maintain x-ray image resolution, contrast and sensitivity. In addition, a special furnace design is required to permit controlled growth conditions and still offer maximum resolution and image contrast. We have successfully imaged in real-time: interfacial morphologies, phase growth, coalescence, incorporation of phases into the growing interface, and the solute boundary layer in the liquid at the solid-liquid inter-face. We have also measured true local growth rates and can evaluate segregation structures in the solid; a form of in-situ metallography. Composition gradients within the specimen cause vafiations in absorption of the flux such that the final image represents a spatial integral of composition (or thickness). During this study, the growth of secondary phase fibers and lameilae from eutectic and monotectic alloys have been imaged during solidification, in real-time, for the first time in bulk metal alloys. Keywords: x-ray, microscope, solidification, microfocus, real-time, microstructure

  18. Preparation, structure and properties of hafnium compounds in the system Hf-C-N-O

    International Nuclear Information System (INIS)

    Brundiers, G.D.

    1975-08-01

    Highly dense, homogenous and single phase hafnium carbonitride samples (with low oxygen content) were prepared in the whole concentration range of the ternary cubic carbonitrides. Stoichiometric hafnium oxicarbides were also prepared within the range of solubility. The procedure involved the hot pressing of powders of HfC, HfN, Hf, Hf-Oxide and carbon at temperatures of 3,000 0 C and pressures up to 550 kpf/cm 2 using a novel technique. Small single crystals of slightly substoichiometric HfN were also repared. The densification of the powders was studied as a function of the non-metal concentration. Carbonitrides with N/Hf ratio of 0.37 were prepared in a high temperature autoclave operating at medium pressures by the reaction of HfC with nitrogen. All the samples were characterized by density measurements, chemical, X-ray and metallographic analysis and in some cases with the aid of quantitative metallography and microprobe analysis. Typical properties investigated were lattice parameter, thermal expansion, microhardness and electrical resistivity as function of the non-metal content. For specific concentrations extreme values in the properties are attained. With the aid of the valence electron concentration (VEC) parameter, the properties can be correlated with the density of states of electrons at the Fermi level. (orig./HK) [de

  19. PREFACE: 4th National Conference on Processing and Characterization of Materials (NCPCM 2014)

    Science.gov (United States)

    2015-02-01

    This volume contains selected full length technical papers amongst forty oral presentations made in the 4th National Conference on Processing and Characterization of Materials (NCPCM 2014), NIT Rourkela, Rourkela, Odisha, India, December 5 - 6, 2014. The first conference of the NCPCM series was held at the same place in December 2011. Seeing the enthusiasm of the participants, it was decided to organize such conference in Rourkela every year. The basic idea was to establish a periodical national forum for multi-scale approaches in processing and characterization of materials in the eastern part of India. The conference NCPCM 2014 has successfully carried the tradition of previous conferences; more than fifty participants from twenty different organizations across India have registered. The conference was consisted of six technical sessions of about fifty contributory talks along with three keynote lectures. A metallography contest was also organized during the event. Out of these, thirty four best peer-reviewed contributions are published in this volume of IOP Conference Series: Materials Science and Engineering. We would like to thank all the contributors, members of the organizing committee, session chairs as well as colleagues and students who helped with the preparation of the conference and, particularly, with the preparation of this volume. We convey our heartiest gratitude to the sponsors and advertisers for their contribution.

  20. Refractory metal based superalloys

    International Nuclear Information System (INIS)

    Alonso, Paula R.; Vicente, Eduardo E.; Rubiolo, Gerardo H.

    1999-01-01

    Refractory metals are looked as promising materials for primary circuits in fission reactors and even as fusion reactor components. Indeed, superalloys could be developed which take advantage of their high temperature properties together with the benefits of a two- phase (intermetallic compound-refractory metal matrix) coherent structure. In 1993, researchers of the Office National d'Etudes et de Recherches Aerospatiales of France reported the observation of such a coherent structure in the Ta-Ti-Zr-Al-Nb-Mo system although the exact composition is not reported. The intermetallic compound would be Ti 2 AlMo based. However, the formation of this compound and its possible coexistence with a disordered bcc phase in the ternary system Ti-Al-Mo is a controversial subject in the related literature. In this work we develop a technique to obtain homogeneous alloys samples with 50 Ti-25 Al-25 Mo composition. The resulting specimens were characterized by optical and electronic metallography (SEM), microprobe composition measurements (EPMA) and X-ray diffraction (XRD) analyses. The results show the evidence for a bcc (A2→B2) ordering reaction in the Ti-Al-Mo system in the 50 Ti-25 Al-25 Mo composition. (author)

  1. Application of digital image processing to radiographs for the interpretation of corrosion cracks

    International Nuclear Information System (INIS)

    Just, T.; Clausen, R.; Thale, W.

    1998-01-01

    At in-service inspections in German nuclear power plants radiographic testing (RT) methods had been applied at a larger scale after cracks had been detected at the media affected inner surface of austenitic welds. The defect indications which follow the heat affected zone are difficult to evaluate in radiographs due to their lower contrast and the presence of undercut and large density differences which occur as a result of mismatches and excess penetration. For the interpretation of crack-like indications an evaluation procedure has been developed which applies digital image processing with a scanning system of sufficient high spatial resolution (35 μm pixel width) and a grey-scale resolution of 12 bit (4096 grey levels). The procedure evaluates the half width, the maximum contrast of the RT indication and its length above a defined contrast threshold. This threshold takes into account the optical density, the signal-to-noise ratio and the wall thickness. By comparison with results from metallography of weld specimens for a large number of radiographic crack indications (true and false calls) criteria for a quantitative indication evaluation were defined. (orig.) [de

  2. Ancient and historic steel in Japan, India and Europe, a non-invasive comparative study using thermal neutron diffraction.

    Science.gov (United States)

    Grazzi, F; Civita, F; Williams, A; Scherillo, A; Barzagli, E; Bartoli, L; Edge, D; Zoppi, M

    2011-05-01

    The production and refinement of steel has followed very different paths in different parts of the Eurasian continent. In aiming to characterize the similarities and differences between various smelting and smithing methods, we have analysed steel samples from four different areas and historic periods: the Kotō Age in Japan (twelfth-sixteenth century), the Moghul Empire in India (seventeenth-nineteenth century), the Ottoman Turkish Empire (seventeenth century) and the late Middle Ages (fifteenth century) in Italy. The best quality steel was employed for forging arms and armour of high quality, so that we have selected samples from Japan, India, the Middle East and Italy belonging to such a category. Traditional methods, such as metallography, used to characterize different steels in terms of their carbon contents, microconstituents and slag inclusions, entailed an invasive approach. Since many of the selected artefacts are in a very good state of conservation, a different and non-invasive approach was desirable. To this aim, we have used time of flight neutron diffraction on the Italian Neutron Experimental Station diffractometer, located at the pulsed neutron source ISIS in the United Kingdom. By this technique, we were able to quantify the phase distribution of the metal phases, the slag inclusion content, and the oxidation state of the samples, both as average concentration on the whole artefact and in selected gauge volumes. The results of the present investigation offer an interesting picture of the steel metallurgy in different areas of the world.

  3. Factors Affecting Impact Toughness in Stabilized Intermediate Purity 21Cr Ferritic Stainless Steels and Their Simulated Heat-Affected Zones

    Science.gov (United States)

    Anttila, Severi; Alatarvas, Tuomas; Porter, David A.

    2017-12-01

    The correlation between simulated weld heat-affected zone microstructures and toughness parameters has been investigated in four intermediate purity 21Cr ferritic stainless steels stabilized with titanium and niobium either separately or in combination. Extensive Charpy V impact toughness testing was carried out followed by metallography including particle analysis using electron microscopy. The results confirmed that the grain size and the number density of particle clusters rich in titanium nitride and carbide with an equivalent circular diameter of 2 µm or more are statistically the most critical factors influencing the ductile-to-brittle transition temperature. Other inclusions and particle clusters, as well as grain boundary precipitates, are shown to be relatively harmless. Stabilization with niobium avoids large titanium-rich inclusions and also suppresses excessive grain growth in the heat-affected zone when reasonable heat inputs are used. Thus, in order to maximize the limited heat-affected zone impact toughness of 21Cr ferritic stainless steels containing 380 to 450 mass ppm of interstitials, the stabilization should be either titanium free or the levels of titanium and nitrogen should be moderated.

  4. On the dynamic tensile strength of an FCC metal

    Science.gov (United States)

    Bourne, Neil; Jones, David; Fensin, Saryu; Trujillo, Carl; Martinez, Daniel; Gray, George T., III

    2017-06-01

    The tensile response of polycrystalline metals is often accompanied by the formation of pores within the structure of the material. This large deformation process is broadly identified as progressive with nucleation, growth, coalescence, and failure the physical path taken over very short periods of time. These are well known to be complex processes strongly influenced by microstructure, loading path, and the loading profile, which remains a significant challenge to represent and predict numerically. In a previous study, the influence of loading path on the damage evolution in high-purity tantalum has been presented; in this paper we present complimentary measurement on a pure FCC copper. Samples were shock loaded to three different peak shock stresses using both symmetric impact, and two different composite flyer plate configurations such that upon unloading the three samples displayed nearly identical ``pull-back'' signals as measured via rear-surface velocimetry. The damage evolution in the ``soft'' recovered copper samples was quantified using optical metallography, electron-back-scatter diffraction, and tomography. We shall compare metallurgical observations, velocimetry histories and one dimensional simulations to discuss dynamic failure mechanisms in this metal.

  5. Evolution of microstructure and mechanical properties of SUS430/C11000/SUS430 composites during the laser-forming process

    Science.gov (United States)

    Abazari, Hamed Delfan; Seyedkashi, Seyed Mohammad Hossein; Gollo, Mohammad Hoseinpour; Moon, Young Hoon

    2017-09-01

    Multilayered sheet metals have been widely used to achieve a wide range of favorable mechanical, physical, thermal and electrical properties. Laser beam irradiation over these materials creates extreme temperature changes that can lead to changes in the microstructural properties. Microstructure plays a very crucial role in determining the mechanical property of the irradiated region, thus determining the optimum laser processing conditions. In this study, metallographic studies, as well as tensile, fatigue and hardness tests, are undertaken on SUS430/C11000/SUS430 laminated composites that have been exposed to laser irradiation with different number of passes. This composite can be used in the microelectronics industry since it has the anti-corrosion and strength capability of stainless steel, and the electrical superiority of copper. Ytterbium fiber laser is used in such a way that the governing mechanism of the process is the temperature gradient mechanism. Evolution of the microstructure is revealed by metallography, and the fracture levels of tension and fatigue test specimens are further evaluated by SEM. This study illustrates the significant effects of successive laser irradiation on the evolution of microstructure and mechanical properties, which lead to some suggestions for improving the properties of laser-formed SUS430/C11000/SUS430 composites.

  6. Characterization of spent fuel approved testing material: ATM-106

    International Nuclear Information System (INIS)

    Guenther, R.J.; Blahnik, D.E.; Campbell, T.K.; Jenquin, U.P.; Mendel, J.E.; Thornhill, C.K.

    1988-10-01

    The characterization data obtained to date are described for Approved Testing Material (ATM)-106 spent fuel from Assembly BT03 of pressurized-water reactor Calvert Cliffs No. 1. This report is one in a series being prepared by the Materials Characterization Center at Pacific Northwest Laboratory on spent fuel ATMs. The ATMs are receiving extensive examinations to provide a source of well- characterized spent fuel for testing in the US Department of Energy Office of Civilian Radioactive Waste Management (OCWRM) program. ATM-106 consists of 20 full-length irradiated fuel rods with rod-average burnups of about 3700 GJ/kgM (43 MWd/kgM) and expected fission gas release of /approximately/10%. Characterization data include (1) as-fabricated fuel design, irradiation history, and subsequent storage and handling; (2) isotopic gamma scans; (3) fission gas analyses; (4) ceramography of the fuel and metallography of the cladding; (5) calculated nuclide inventories and radioactivities in the fuel and cladding; and (6) radiochemical analyses of the fuel and cladding. Additional analyses of the fuel rod are being conducted and will be included in planned revisions of this report. 12 refs., 110 figs., 81 tabs

  7. Characterization of spent fuel approved testing material---ATM-105

    Energy Technology Data Exchange (ETDEWEB)

    Guenther, R.J.; Blahnik, D.E.; Campbell, T.K.; Jenquin, U.P.; Mendel, J.E.; Thomas, L.E.; Thornhill, C.K.

    1991-12-01

    The characterization data obtained to data are described for Approved Testing Material 105 (ATM-105), which is spent fuel from Bundles CZ346 and CZ348 of the Cooper Nuclear Power Plant, a boiling-water reactor. This report is one in a series being prepared by the Materials Characterization Center at Pacific Northwest Laboratory (PNL) on spent fuel ATMs. The ATMs are receiving extensive examinations to provide a source of well-characterized spent fuel for testing in the US Department of Energy Office of Civilian Radioactive Waste Management (OCRWM) Program. ATM-105 consists of 88 full-length irradiated fuel rods with rod-average burnups of about 2400 GJ/kgM (28 MWd/kgM) and expected fission gas release of about 1%. Characterization data include (1) descriptions of as-fabricated fuel design, irradiation history, and subsequent storage and handling; (2) isotopic gamma scans; (3) fission gas analyses; (4) ceramography of the fuel and metallography of the cladding; (5) special fuel studies involving analytical transmission electron microscopy (AEM); (6) calculated nuclide inventories and radioactivities in the fuel and cladding; and (7) radiochemical analyses of the fuel and cladding. Additional analyses of the fuel are being conducted and will be included in planned revisions of this report.

  8. A study of the German ‘Gothic’ 15th-century equestrian armour (A21 in the Wallace Collection, London

    Directory of Open Access Journals (Sweden)

    Edge, David

    2001-12-01

    Full Text Available The most famous, indeed iconic, armour in the Wallace Collection, London, is the late 15th century German armour for man and horse (inventory number A21. Unfortunately for the historian of armour, it is also one of the most composite, having been assembled in its present form in the 19th century from elements of at least five armours. Archival research in the Wallace Collection has been combined with metallography in the Conservation Department to attempt to cast some further light upon its origins.

    La armadura más famosa y emblemática de la Wallace Collection de Londres es un arnés para hombre y caballo de finales del siglo XV (inv. A.21. Desafortunadamente para la historia del arte de la armadura es también una de las más heterogéneas, compuesta en el siglo XIX con piezas procedentes de al menos otras cinco armaduras. La investigación archivística en la Wallace Collection se ha compaginado con el estudio metalográfico del Departamento de Conservación para intentar arrojar algo más de luz sobre sus orígenes.

  9. Destructive examination of a cracked alloy A-286 Vent Valve Jackscrew from the Oconee unit 1 nuclear station

    International Nuclear Information System (INIS)

    Fyfitch, S.; Davidsaver, S.B.; Redmond, K.; Whitaker, D.E.; Doss, R.L.

    2015-01-01

    During the Fall 2012 refueling outage at Oconee Nuclear Station Unit 1, a reactor vessel internals video inspection revealed an abnormal condition on a reactor vessel vent valve. One of the Alloy A-286 jackscrews on this vent valve was visibly extended more than the other and bent, the lower section of the jackscrew threads were galled, and the lower barrel nuts were recessed. Furthermore, a circumferential crack-like indication was identified on the lower portion of the other jackscrew. The vent valve assembly was replaced during the refueling outage and the cracked portion of the jackscrew was submitted to Duke Energy's metallurgy lab for a failure mode determination. The failure investigation included metallography, scanning electronic microscopy (SEM), energy dispersive x-ray spectroscopy (EDS), and ASTM grain size determination. This paper determines that the failure most likely occurred from the resultant bending stress on the cracked jackscrew as the result of an impact load to the other jackscrew, and initiated and propagated by an intergranular stress corrosion cracking (IGSCC) mechanism. (authors)

  10. Three-Dimensional Microstructure Reconstruction and Finite Element Simulation of Gas Pores in the High-Pressure Die-Casting AZ91 Mg Alloy.

    Science.gov (United States)

    Jiang, Wei; Cao, Zhanyi; Sun, Xu; Liu, Haifeng

    2015-12-01

    High-pressure die-casting (HPDC) AZ91 tensile specimens were used to investigate characteristics of gas pores and their effects on mechanical properties of HPDC AZ91 magnesium (Mg) alloy. Combining the stereoscopic morphology of gas pores obtained from a three-dimensional (3D) reconstruction technique with the experimental data from uniaxial tensile testing, we worked on finite element simulation to find the relationship between gas pores and the mechanical properties of HPDC AZ91 Mg alloy. Results indicate that the 2D metallography images have one-sidedness. Moreover, gas pores >100 µm in the center region have a remarkable negative influence on the ultimate tensile strength (UTS) and elongation. With an increase in the size of large gas pores in the center region, the UTS and elongation of the material decreases. In addition, the distribution of gas pores in the specimens and the areal fraction of gas pores >100 µm on cross sections can also affect the UTS and elongation to some extent.

  11. Enhancement in the Tribological and Mechanical Properties of Electroless Nickel-Nanodiamond Coatings Plated on Iron

    Directory of Open Access Journals (Sweden)

    Z. Karaguiozova

    2017-12-01

    Full Text Available A technology to improve the tribological and mechanical surface properties of iron alloys is developed based on the electroless nickel plating. The technology combines sol-gel and electroless deposition technique. Novel nanocomposite coatings are obtained consisting of Nickel-phosphorus-nanodiamond (Ni-P-ND. The ND sol is added directly to the electroless Ni-P solution. A suitable surfactant is added to achieve well-dispersed ND particles in the electroless solution to facilitate their embodiment and equal distribution in the coating. Substrates of steel 17CrNiMo6 and spheroidal graphite cast irons are used for the manufacture of the iron alloys specimens. The surface morphology and microstructure observation performed by scanning electron microscopy (SEM and optical metallography confirms the influence of ND particles on the coating structure. The structural phase investigation by X Ray analysis indicates a transformation of the amorphous phase to a crystalline one such as Ni, Ni3P after coatings' heat treatment. The microhardness investigation by Knoop Method and wear resistance measurement in accordance with the Polish Standard PN-83/H-04302 of Ni-P and Ni-P-ND composite coatings are evaluated and compared with each other. The increase in the value of hardness and wear resistance of Ni-P composite coatings in the presence of ND particles and after heat treatment is obtained.

  12. Monolithic Cu-Cr-Nb Alloys for High Temperature, High Heat Flux Applications

    Science.gov (United States)

    Ellis, David L.; Locci, Ivan E.; Michal, Gary M.; Humphrey, Derek M.

    1999-01-01

    Work during the prior four years of this grant has resulted in significant advances in the development of Cu-8 Cr4 Nb and related Cu-Cr-Nb alloys. The alloys are nearing commercial use in the Reusable Launch Vehicle (RLV) where they are candidate materials for the thrust cell liners of the aerospike engines being developed by Rocketdyne. During the fifth and final year of the grant, it is proposed to complete development of the design level database of mechanical and thermophysical properties and transfer it to NASA Glenn Research Center and Rocketdyne. The database development work will be divided into three main areas: Thermophysical Database Augmentation, Mechanical Testing and Metallography and Fractography. In addition to the database development, work will continue that is focussed on the production of alternatives to the powder metallurgy alloys currently used. Exploration of alternative alloys will be aimed at both the development of lower cost materials and higher performance materials. A key element of this effort will be the use of Thermo-Calc software to survey the solubility behavior of a wide range of alloying elements in a copper matrix. The ultimate goals would be to define suitable alloy compositions and processing routes to produce thin sheets of the material at either a lower cost, or, with improved mechanical and thermal properties compared to the current Cu-Cr-Nb powder metallurgy alloys.

  13. Effects of Ni and Mo on the microstructure and some other properties of Co-Cr dental alloys

    International Nuclear Information System (INIS)

    Matkovic, Tanja; Matkovic, Prosper; Malina, Jadranka

    2004-01-01

    Influences of adding Ni and Mo on the microstructure and properties of as-cast Co-Cr base alloys have been investigated in order to determine the region of their optimal characteristics for biomedical application. The alloys were produced by arc-melting technique under argon atmosphere. Using optical metallography and scanning electron micro analyser it has been established that among 10 samples of Co-Cr-Ni alloys only samples 5 and 9 with the composition Co 55 Cr 40 Ni 5 and Co 60 Cr 30 Ni 10 have appropriate dendritic solidification microstructure. This microstructure, typical for commercial dental alloys, appears and beside greater number of as-cast Co-Cr-Mo alloys. The results of hardness and corrosion resistance measurements revealed the strong influence of different alloy chemistry and of as-cast microstructure. Hardness of alloys decreases with nickel content, but increases with chromium content. Therefore all Co-Cr-Ni alloys have significantly lower hardness than Co-Cr-Mo alloys. Corrosion resistance of alloys in artificial saliva was evaluated on the base of pitting potential. Superior corrosion characteristics have the samples with typical dendritic microstructure and higher chromium content, until nickel content have not significant effect. According to this, in ternary Co-Cr-Ni phase diagram was located the small concentration region (about samples 5 and 9) in them alloy properties can satisfied the high requirements for biomedical applications. This region is considerably larger in Co-Cr-Mo phase diagram

  14. A study of hydrogen environment effects on microstructure property behavior of NASA-23 alloy and related alloy systems

    Science.gov (United States)

    Diwan, Ravinder M.

    1990-01-01

    This work is part of the overall advanced main combustion chamber (AMCC) casting characterization program of the Materials and Processes Laboratory of the Marshall Space Flight Center. The influence of hydrogen on the tensile properties and ductility behavior of NASA-23 alloy were analyzed. NASA-23 and other referenced alloys in cast and hipped conditions were solution treated and aged under selected conditions and characterized using optical metallography, scanning electron microscopy, and electron microprobe analysis techniques. The yield strength of NASA-23 is not affected much by hydrogen under tensile tests carried at 5000 psig conditions; however, the ultimate strength and ductility properties are degraded. This implies that the physical mechanisms operating would be related to the plastic deformation process. The fracture surfaces characteristics of NASA-23 specimens tensile tested in hydrogen, helium, and air were also analyzed. These revealed surface cracks around specimen periphery with the fracture surface showing a combination of intergranular and transgranular modes of fracture. It is seen that the specimens charged in hydrogen seem to favor a more brittle fracture mode in comparison to air and helium charged specimens. The AMCC casting characterization program is to be analyzed for their hydrogen behavior. As a result of this program, the basic microstructural factors and fracture characteristics in some cases were analyzed.

  15. Evolution of eutectic spacing during unidirectional solidification of Al-Ni alloys

    Directory of Open Access Journals (Sweden)

    Igor Jefferson Cabral Araujo

    2011-01-01

    Full Text Available Hypoeutectic Al-Ni alloys show a ductile phase α distributed with a β phase Al3Ni fragile where β serves as reinforcement of the structure of the material. The eutectic composition alloys obey the relationship: λ2.v = C, where λ is the eutectic spacing, v is a tip growth rate and C is a constant. The aim of this study is to establish correlations between λ and v for hypoeutectic Al-1%, 3% and 5% Ni alloys. Unsteady-state upward directional solidification experiments were performed, as well as metallography, dissolution of the aluminum matrix and scanning electron microscopy (SEM. The interphase spacing of the three Al-Ni alloys decreased with increasing tip growth rate, with a predominance of a rod-like morphology on intermetallic. It was observed that parameters such as tip growth rate, cooling rate and temperature gradient decreases as the solidification front advances. It was further observed that a single experimental law λ = 1.2 v-0, 5 illustrates the evolution of the interphase spacing for any examined alloy.

  16. HVOF Combustion spraying of inconel powder

    Science.gov (United States)

    Varacalle, D. J.; Ortiz, M. G.; Miller, C. S.; Steeper, T. J.; Rotolico, A. J.; Nerz, J.; Rlggs, W. L.

    1993-06-01

    A major trend in the thermal spray industry has been to increase the gas jet velocity to obtain better coating attributes. One emerging technology now used in industry is the high-velocity oxygen fuel process (HVOF). High-velocity spray guns combine oxygen and a fuel gas to generate heat and extremely high particle velocities. In this study, Inconel 718 powder was deposited on steel substrates. The primary coating function was electrical resistivity for a heater application. Experiments were conducted using a Taguchi L8 statistical fractional/factorial design parametric study. The Taguchi experiment evaluated the effect of six HVOF processing variables on the measured responses. The parameters were oxygen flow, fuel flow, air envelope gas flow, powder feed rate, spray distance, and nozzle configuration. The coatings were characterized by hardness tests, surface profilometry, optical metallography, and image analysis. This article investigates coating hardness, porosity, surface roughness, deposition efficiency, and microstructure with respect to the influence of the processing parameters. Analytical studies were conducted to investigate gas, particle, and coating dynamics for two of the HVOF thermal spray experiments.

  17. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  18. Main examination results of WWER-1000 fuel after its irradiation in power reactors

    International Nuclear Information System (INIS)

    Bibiliashvili, Yu.; Dubrovin, K.; Vasilchenko, I.; Yenin, A.; Kushmanov, A.; Smirnov, A.; Smirnov, V.

    1994-01-01

    WWER-1000 fuel examination has been undertaken to specify the properties of fuel assembly members by defining the parameters of their materials and their interconnection in power reactor operation conditions. Nine fuel assemblies are examined. The examination program includes: visual inspection, measurement of overall dimensions, eddy-current test, gamma-scanning, X-ray and neutron radiography, analysis of gas pressure and composition inside fuel rods, ceramography/metallography, mass spectrometry, microanalysis and electron microscopy of fuel and fuel claddings. The examination results suggest that WWER-1000 fuel spent at steady-state operation conditions up to 50 Mwd/kg U of burnup is in satisfactory condition. The examination of all types of fuel cladding failures indicates that the reason lies in the interaction of cladding with coolant solid impurities. The nodular cladding corrosion of fuel assembly discharged from the South-Ukrainian NPP is caused by the graphite compounds deposited on the fuel rod. Those deposits are a result of the circulating pump damage and had accidental, non-typical character. Some of the rods were found to have a small cladding 'fretting' of the spacer grid cell material. The values of the majority of parameters determining the fuel efficiency allow to assume that there is a potential for further extension of fuel burnup and operation length. 1 tab., 11 figs

  19. Intergranular aspects of the oxidation of austenitic stainless steels by water vapor at 6000C

    International Nuclear Information System (INIS)

    Hersubeno, J.B. de la S.

    1982-06-01

    This work deals with the corrosion of 17 Cr-13 Ni stainless steel poly- and bicrystals by steam at 600 0 C. For studying the reactions kinetics, several methods were used: discontinuous and continuous (thermobalance) gravimetric techniques, metallography on sections and analysis of the oxides layers (electronic microprobe and radiocrystallography). The main results are the following: - after an ''induction'' period of variable duration, the oxidation kinetics is roughly parabolic. The constants Ksub(p) of the parabolic laws (between 2 and 4x10 -2 μm 2 h -1 for the oxides layers thickness) as well as the induction durations (between 5 and 50 hours) depend on the orientation of crystalline faces exposed to the steam; - oxidation proceeds by formation of an iron, chromium and nickel spinel layer in contact with the alloy and of an external magnetite layer. The spinel layer nearly fills the space left by alloy regression; - the grains boundaries are subject to penetrations or thickness reductions of the spinel layer. This phenomena are strongly related to grains misorientations; for symetrical tilt bicrystals of [001] axis, the boundaries with low (8 0 , 15 0 ) and (67 0 ) misorientations are the most deeply oxidized [fr

  20. Studying hardness, workability and minimum bending radius in selectively laser-sintered Ti–6Al–4V alloy samples

    Science.gov (United States)

    Galkina, N. V.; Nosova, Y. A.; Balyakin, A. V.

    2018-03-01

    This research is relevant as it tries to improve the mechanical and service performance of the Ti–6Al–4V titanium alloy obtained by selective laser sintering. For that purpose, sintered samples were annealed at 750 and 850°C for an hour. Sintered and annealed samples were tested for hardness, workability and microstructure. It was found that incomplete annealing of selectively laser-sintered Ti–6Al–4V samples results in an insignificant reduction in hardness and ductility. Sintered and incompletely annealed samples had a hardness of 32..33 HRC, which is lower than the value of annealed parts specified in standards. Complete annealing at temperature 850°C reduces the hardness to 25 HRC and ductility by 15...20%. Incomplete annealing lowers the ductility factor from 0.08 to 0.06. Complete annealing lowers that value to 0.025. Complete annealing probably results in the embrittlement of sintered samples, perhaps due to their oxidation and hydrogenation in the air. Optical metallography showed lateral fractures in both sintered and annealed samples, which might be the reason why they had lower hardness and ductility.

  1. Fracture toughness improvement of austempered high silicon steel by titanium, vanadium and rare earth elements modification

    International Nuclear Information System (INIS)

    Chen Xiang; Li Yanxiang

    2007-01-01

    The microstructure of austempered high silicon (AHS) steel before and after treating with a modifier containing titanium, vanadium and rare earth elements (so-called Ti-V-RE modifier) and austempered at different temperatures has been investigated. The plane strain fracture toughness of the steel in room temperature and ambient atmosphere has been examined. The microstructure was characterized using X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography and correlated to the fracture toughness of the steel. The results show that the primary austenite grains are refined, the dendritic austempered structure is eliminated, and the volume of blocky shaped retained austenite is reduced by the addition of Ti-V-RE modifier. Modification with Ti-V-RE modifier can prompt the bainitic ferrite transformation and reduce the volume fraction of retained austenite. High fracture toughness is obtained for AHS steel with the addition of Ti-V-RE modifier when austempered between 350 and 385 deg. C with a retained austenite of 30-35% and the carbon content in the austenite is about 1.9-2%. The fracture toughness of AHS steel by the modification treatment can increase 10-40% than that of unmodified, an optimum value of 85 MPa m 1/2 was obtained when austempered at 385 deg. C

  2. Fracture toughness improvement of austempered high silicon steel by titanium, vanadium and rare earth elements modification

    Energy Technology Data Exchange (ETDEWEB)

    Chen Xiang [Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Li Yanxiang [Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China)]. E-mail: yanxiang@tsinghua.edu.cn

    2007-01-25

    The microstructure of austempered high silicon (AHS) steel before and after treating with a modifier containing titanium, vanadium and rare earth elements (so-called Ti-V-RE modifier) and austempered at different temperatures has been investigated. The plane strain fracture toughness of the steel in room temperature and ambient atmosphere has been examined. The microstructure was characterized using X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography and correlated to the fracture toughness of the steel. The results show that the primary austenite grains are refined, the dendritic austempered structure is eliminated, and the volume of blocky shaped retained austenite is reduced by the addition of Ti-V-RE modifier. Modification with Ti-V-RE modifier can prompt the bainitic ferrite transformation and reduce the volume fraction of retained austenite. High fracture toughness is obtained for AHS steel with the addition of Ti-V-RE modifier when austempered between 350 and 385 deg. C with a retained austenite of 30-35% and the carbon content in the austenite is about 1.9-2%. The fracture toughness of AHS steel by the modification treatment can increase 10-40% than that of unmodified, an optimum value of 85 MPa m{sup 1/2} was obtained when austempered at 385 deg. C.

  3. The Influence of Mo, Cr and B Alloying on Phase Transformation and Mechanical Properties in Nb Added High Strength Dual Phase Steels

    Science.gov (United States)

    Girina, O.; Fonstein, N.; Yakubovsky, O.; Panahi, D.; Bhattacharya, D.; Jansto, S.

    The influence of Nb, Mo, Cr and B on phase transformations and mechanical properties are studied in a 0.15C-2.0Mn-0.3Si-0.020Ti dual phase steel separately and in combination. The formation and decomposition of austenite together with recrystallization of ferrite are evaluated by dilatometry and constructed CCT-diagrams in laboratory processed cold rolled material cooled after full austenitization and from intercritical temperature range. The effect of alloying elements on formation of austenite through their effect on initial hot rolled structure is taken into account. The interpretation of phase transformations during heating and cooling is supported by metallography. The effect of alloying elements on mechanical properties and structure are evaluated by annealing simulations. It has been shown that mechanical properties are strongly influenced by alloying additions such as Nb, Mo, Cr and B through their effect on ferrite formation during continuous cooling and corresponding enrichment of remaining austenite by carbon. Depending on combined effect of these alloying elements, different phase transformations can be promoted during cooling. This allows controlling of final microstructural constituents and mechanical properties.

  4. Dynamical recrystallization of high purity austenitic stainless steels

    International Nuclear Information System (INIS)

    Gavard, L.

    2001-01-01

    The aim of this work is to optimize the performance of structural materials. The elementary mechanisms (strain hardening and dynamical regeneration, germination and growth of new grains) occurring during the hot working of metals and low pile defect energy alloys have been studied for austenitic stainless steels. In particular, the influence of the main experimental parameters (temperature, deformation velocity, initial grain size, impurities amount, deformation way) on the process of discontinuous dynamical recrystallization has been studied. Alloys with composition equal to those of the industrial stainless steel-304L have been fabricated from ultra-pure iron, chromium and nickel. Tests carried out in hot compression and torsion in order to cover a wide range of deformations, deformation velocities and temperatures for two very different deformation ways have allowed to determine the rheological characteristics (sensitivity to the deformation velocity, apparent activation energy) of materials as well as to characterize their microstructural deformations by optical metallography and electron back-scattered diffraction. The influence of the initial grain size and the influence of the purity of the material on the dynamical recrystallization kinetics have been determined. An analytical model for the determination of the apparent mobility of grain boundaries, a semi-analytical model for the dynamical recrystallization and at last an analytical model for the stationary state of dynamical recrystallization are proposed as well as a new criteria for the transition between the refinement state and the state of grain growth. (O.M.)

  5. The stress-corrosion behavior of Al-Li-Cu alloys: A comparison of test methods

    Science.gov (United States)

    Rizzo, P. P.; Galvin, R. P.; Nelson, H. G.

    1982-01-01

    Two powder metallurgy processed (Al-Li-Cu) alloys with and without Mg addition were studied in aqueous 3.5% NaCl solution during the alternate immersion testing of tuning fork specimens, slow crack growth tests using fracture mechanics specimens, and the slow strain rate testing of straining electrode specimens. Scanning electron microscopy and optical metallography were used to demonstrate the character of the interaction between the Al-Li-Cu alloys and the selected environment. Both alloys are susceptible to SC in an aqueous 3.5% NaCl solution under the right electrochemical and microstructural conditions. Each test method yields important information on the character of the SC behavior. Under all conditions investigated, second phase particles strung out in rows along the extrusion direction in the alloys were rapidly attacked, and played principal role in the SC process. With time, larger pits developed from these rows of smaller pits and under certain electrochemical conditions surface cracks initiated from the larger pits and contributed directly to the fracture process. Evidence to support slow crack growth was observed in both the slow strain rate tests and the sustained immersion tests of precracked fracture mechanics specimens. The possible role of H2 in the stress corrosion cracking process is suggested.

  6. Microstructures and mechanical properties of electron beam-rapid manufactured Ti-6Al-4V biomedical prototypes compared to wrought Ti-6Al-4V

    International Nuclear Information System (INIS)

    Murr, L.E.; Esquivel, E.V.; Quinones, S.A.; Gaytan, S.M.; Lopez, M.I.; Martinez, E.Y.; Medina, F.; Hernandez, D.H.; Martinez, E.; Martinez, J.L.; Stafford, S.W.; Brown, D.K.; Hoppe, T.; Meyers, W.; Lindhe, U.; Wicker, R.B.

    2009-01-01

    This study represents an exploratory characterization and comparison of electron-beam melted (EBM) or rapid manufacturing (RM) of Ti-6Al-4V components (from nominal 30 μm diameter powder) with wrought products. Acicular α and associated β microstructures observed by optical metallography and electron microscopy (SEM and TEM) are compared along with corresponding tensile test and hardness data; including the initial powder particles where the Vickers microindentation hardness averaged 5.0 GPa in comparison with the fully dense, EB manufactured product with an average microindentation hardness ranging from 3.6 to 3.9 GPa. This compared with wrought products where the Vickers microindentation hardness averaged 4.0 GPa. Values of UTS for the EBM samples averaged 1.18 GPa for elongations ranging from 16 to 25%. Biomaterials/biomedical applications of EBM prototypes in direct prosthesis or implant manufacturing from CT or MRI data are discussed in the context of this work, especially prospects for tailoring physical properties through EB control to achieve customized and optimized implant and prosthetic products direct from CT-scans

  7. Comparative thermal cyclic testing and strength investigation of different Be/Cu joints

    International Nuclear Information System (INIS)

    Gervash, A.; Giniyatulin, R.; Komarov, V.; Mazul, I.; Litunovsky, N.; Ganenko, A.; Vainerman, A.; Fedotov, V.; Davydov, D.; Zalavutdinov, R.

    1998-01-01

    One of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy heat-sink structure. Such joints are to satisfy numerous requirements. In particular these joints should successfully withstand cyclic hear fluxes and should have good properties after neutron irradiation. To study such a complex problem, several investigation stages were planed in Russia. This paper presents the results of comparative thermal cyclic testing of different Be/Cu candidates. Summarising the thermal cyclic test results and analysing the metallography of those joints it was found that the life-time of all tested joints is limited by rather thick brittle intermetallic layers in the bonding zone caused by relatively long brazing time using heating and cooling down in traditional ohmic furnace. This paper thus presents attempts of using a unique brazing technique with fast e-beam heating. Metallographic investigation as well as X-ray spectrometric analysis of joints produced using the new technique were done. The recent results of testing of Be/Cu joints produced by fast e-beam brazing are discussed and some ideas for the nearest future investigations are presented. (orig.)

  8. X-Ray Microtomographic Characterization of Porosity in Aluminum Alloy A356

    Science.gov (United States)

    Lashkari, Omid; Yao, Lu; Cockcroft, Steve; Maijer, Daan

    2009-04-01

    The presence of microporosity can, in certain circumstances, lead to a significant reduction in the mechanical properties of cast aluminum alloys. The size of the microporosity is especially crucial to the performance of castings in fatigue applications. The aim of this study is to investigate the effect of cooling rate and degassing time on the formation and evolution of microporosity in aluminum alloy A356 (Al-7Si-0.3Mg) castings using traditional metallography and X-ray microtomography (XMT) methods. The final results clearly confirm that increasing the cooling rate and degassing time yield lower microporosity within the microstructure. The XMT analysis enabled the calculation of the volume fraction and size distribution of microporosity. The XMT analysis revealed a bimodel distribution of pores with one population of small pores and a second population of large pores. The large population has been attributed to hydrogen gas solubility, whereas the smaller population is proposed to be linked to the localized entrapment of liquid metal occurring at the end of mass feeding.

  9. Ductility minimum and its reversal with aging in cobalt-base superalloys

    International Nuclear Information System (INIS)

    Hammond, J.P.

    1979-01-01

    Good mechanical properties in the face of long-term aging at high temperatures are required of superalloys for nuclear and solar power-conversion applications. Of special concern are losses in ductility and toughness resulting from microstructural instability. The report compares the tensile ductility responses in two cobalt-base superalloys for the solution annealed and aged conditions and endeavors to rationalize results with contemporary concepts. The cobalt-base superalloys Haynes alloy No. 25 and Haynes alloy No. 188 show a pronounced ductility minimum at 760 0 C for the solution annealed condition. However, after prolonged (11,000 h) aging at 816 0 C, copious precipitates form and completely reverse this behavior. These precipitates drastically reduce tensile ductility up to the temperature at which the ductility begins to dip for the solution annealed condition; then the brittle behavior from aging gives way to greatly enhanced ductility. This behavior in Haynes alloy No. 25 was examined in detail. Tensile properties in the solution annealed and 816 0 C-aged conditions are correlated with mode of fracture and the amounts, identity, and morphology of the precipitates. The latter were assessed by optical and scanning electron metallography, microhardness, electron microprobe, and x-ray diffraction. The minimum and its reversal are explained by thermally activated processes that began with the onset of recovery

  10. Corrosion behaviour of cobalt-chromium dental alloys doped with precious metals.

    Science.gov (United States)

    Reclaru, Lucien; Lüthy, Heinz; Eschler, Pierre-Yves; Blatter, Andreas; Susz, Christian

    2005-07-01

    Precious metal based dental alloys generally exhibit a superior corrosion resistance, in particular enhanced resistance to pitting and crevice corrosion, compared to non-precious metal based alloys such as CoCr alloys. A new generation of Co-Cr alloys enriched with precious metals (Au, Pt, Ru) have now appeared on the market. The goal of this study was to clarify the effect of the precious metals additions on the corrosion behaviour of such alloys. Various commercial alloys with different doping levels were tested by electrochemical techniques in two different milieus based on the Fusayama artificial saliva and an electrolyte containing NaCl. Open circuit potentials, corrosion currents, polarization resistances, and crevices potentials were determined for the various alloys and completed by a coulometric analysis of the potentiodynamic curves. In addition, the microstructures were characterised by metallography and phase compositions analysed by EDX. The results show that the presence of precious metals can deteriorate the corrosion behaviour of Co-Cr alloys in a significant way. Gold doping, in particular, produces heterogeneous microstructures that are vulnerable to corrosive attack.

  11. Loop capabilities in Rez for water chemistry and corrosion control of cladding and in-core components

    International Nuclear Information System (INIS)

    Kysela, J.; Zmitko, M.; Srank, J.; Vsolak, R.

    1999-01-01

    Main characteristics of LVR-15 research reactor and its irradiation facilities are presented. For testing of cladding, internals and RPV materials specialised loop are used. There are now five high pressure loops modelling PWR, WWER or BWR water environment and chemistry. Loops can be connected with instrumented in-pile channels enable slow strain rate testing, 1CT or 2CT specimens loading and electrically heated rods exposition. Reactor dosimetry including neutronic parameters measurements and calculations and mock-up experiments are used. Water chemistry control involves gas (O 2 , H 2 ) dosing system, Orbisphere H 2 /O 2 measurement, electrochemical potential (ECP) measurements and specialised analytical chemistry laboratory. For cladding corrosion studies in-pile channels with four electrically heated rods with heat flux up to 100 W/cm 2 , void fraction 5 % at the outlet, inlet temperature 320 deg. C and flow velocity 3 m/s were development and tested. For corrosion layer investigation there is eddy current measurements and PIE techniques which use crud thickness measurement, chemical analyses of the crud, optical metallography, hydrogen analysis, SEM and TEM. (author)

  12. Cu-Ti Formation in Nb-Ti/Cu Superconducting Strand Monitored by in situ Techniques

    CERN Document Server

    Pong, I; Pong, Ian; Gerardin, Alexandre; Scheuerlein, Christian; Bottura, Luca

    2010-01-01

    In order to investigate the high temperature exposure effect on Nb-Ti/Cu superconducting strands, as might be encountered in joining by soldering and in cabling annealing, X-ray diffraction and resistometry measurements were performed in situ during heat treatment, and complemented by conventional metallography, mechanical tests and superconducting properties measurements. Changes of the Nb-Ti nanostructure at temperatures above 300 degrees C are manifested in the degradation of critical current in an applied external magnetic field, although degradation at self field was insignificant up to 400 degrees C for several minutes. Above 500 degrees C, the formation of various Cu-Ti intermetallic compounds, due to Ti diffusion from Nb-Ti into Cu, is detected by in situ XRD albeit not resolvable by SEM-EDS. There is a ductile to brittle transition near 600 degrees C, and liquid formation is observed below 900 degrees C. The formation of Cu-Ti causes a delayed reduction of the residual resistivity ratio (RRR) and adv...

  13. Microstructural Architecture, Microstructures, and Mechanical Properties for a Nickel-Base Superalloy Fabricated by Electron Beam Melting

    Science.gov (United States)

    Murr, L. E.; Martinez, E.; Gaytan, S. M.; Ramirez, D. A.; Machado, B. I.; Shindo, P. W.; Martinez, J. L.; Medina, F.; Wooten, J.; Ciscel, D.; Ackelid, U.; Wicker, R. B.

    2011-11-01

    Microstructures and a microstructural, columnar architecture as well as mechanical behavior of as-fabricated and processed INCONEL alloy 625 components produced by additive manufacturing using electron beam melting (EBM) of prealloyed precursor powder are examined in this study. As-fabricated and hot-isostatically pressed ("hipped") [at 1393 K (1120 °C)] cylinders examined by optical metallography (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive (X-ray) spectrometry (EDS), and X-ray diffraction (XRD) exhibited an initial EBM-developed γ″ (bct) Ni3Nb precipitate platelet columnar architecture within columnar [200] textured γ (fcc) Ni-Cr grains aligned in the cylinder axis, parallel to the EBM build direction. Upon annealing at 1393 K (1120 °C) (hot-isostatic press (HIP)), these precipitate columns dissolve and the columnar, γ, grains recrystallized forming generally equiaxed grains (with coherent {111} annealing twins), containing NbCr2 laves precipitates. Microindentation hardnesses decreased from 2.7 to 2.2 GPa following hot-isostatic pressing ("hipping"), and the corresponding engineering (0.2 pct) offset yield stress decreased from 0.41 to 0.33 GPa, while the UTS increased from 0.75 to 0.77 GPa. However, the corresponding elongation increased from 44 to 69 pct for the hipped components.

  14. Manufacturing Process Developments for Regeneratively-Cooled Channel Wall Rocket Nozzles

    Science.gov (United States)

    Gradl, Paul; Brandsmeier, Will

    2016-01-01

    Regeneratively cooled channel wall nozzles incorporate a series of integral coolant channels to contain the coolant to maintain adequate wall temperatures and expand hot gas providing engine thrust and specific impulse. NASA has been evaluating manufacturing techniques targeting large scale channel wall nozzles to support affordability of current and future liquid rocket engine nozzles and thrust chamber assemblies. The development of these large scale manufacturing techniques focus on the liner formation, channel slotting with advanced abrasive water-jet milling techniques and closeout of the coolant channels to replace or augment other cost reduction techniques being evaluated for nozzles. NASA is developing a series of channel closeout techniques including large scale additive manufacturing laser deposition and explosively bonded closeouts. A series of subscale nozzles were completed evaluating these processes. Fabrication of mechanical test and metallography samples, in addition to subscale hardware has focused on Inconel 625, 300 series stainless, aluminum alloys as well as other candidate materials. Evaluations of these techniques are demonstrating potential for significant cost reductions for large scale nozzles and chambers. Hot fire testing is planned using these techniques in the future.

  15. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    the braze materials and tube substrate. Metallography of the laser braze joint was compared to the furnace braze. SEM Energy Disperse X-Ray Spectra (EDX) and back scattered imaging were used to analyze braze alloy segregation. Although all of the laser systems, CO2, ND:YAG, and direct diode laser produced good braze joint, the direct diode laser was selected for its system simplicity, compactness and portability. Excellent laser and braze alloy coupling is observed with powder alloy compared to braze alloy wire. Good wetting is found with different gold based braze alloys. The laser brazing process can be optimized so that the adverse affect on the parent materials can be eliminated. Metallography of the laser braze joint has shown that quality braze joint was produced with laser brazing process. Penetration of the laser braze to the substrate is at neglectable level. Zero penetration is observed. Microstructure examinations shown that no observable changes of the microstructure (grain structure and precipitation) in the HAZ area between laser braze and furnace braze. Wide gaps can be laser brazed with single pass for up to 0.024 inches. Finer dendritic structure is observed in laser brazing compared with equiaxial and coarser grain of the furnace brazing microstructure. Greater segregation is also found in the furnace braze. Higher hardness of the laser braze joint comparing to furnace braze is observed due to the fast cooling rate and Finer microstructure in the laser brazing. Laser braze joint properties meet or exceed the furnace joint properties. Direct diode laser for thin section tube brazing with high temperature braze alloys have been successfully demonstrated. The laser's high energy density and precise control has shown significant advantages in reducing process heat input to the substrates and provide high quality braze joints comparing to other localized braze process such as torch, TIG, and MPTA processes. Significant cost savings can be realized

  16. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    International Nuclear Information System (INIS)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-01-01

    Defect distributions have been documented by optical metallography, scanning electron microscopy and electron backscatter diffraction in alloy 152 and 52 mockups welds, alloy 52 and 52M overlay mockups and an alloy 52M inlay. Primary defects were small cracks at grain boundaries except for more extensive cracking in the dilution zone of an alloy 52 overlay on 304SS. Detailed characterizations of the dilution zone cracks were performed by analytical transmission electron microscopy identifying grain boundary titanium-nitride precipitation associated with the intergranular separations. I. INTRODUCTION Weldments continue to be a primary location of stress-corrosion cracking (SCC) in light-water reactor systems. While problems related to heat-affected-zone (HAZ) sensitization and intergranular (IG) SCC of austenitic stainless alloys in boiling-water reactors (BWRs) have been significantly reduced, SCC has now been observed in HAZs of non-sensitized materials and in dissimilar metal welds where Ni-base alloy weld metals are used. IGSCC in weld metals has been observed in both BWRs and pressurized water reactors (PWRs) with recent examples for PWR pressure vessel penetrations producing the most concern. This has led to the replacement of alloy 600/182/82 welds with higher Cr, more corrosion-resistant replacement materials (alloy 690/152/52/52M). Complicating this issue has been a known susceptibility to cracking during welding [1-7] of these weld metals. There is a critical need for an improved understanding of the weld metal metallurgy and defect formation in Ni-base alloy welds to effectively assess long-term performance. A series of macroscopic to microscopic examinations were performed on available mockup welds made with alloy 52 or alloy 152 plus selected overlay and inlay mockups. The intent was to expand our understanding of weld metal structures in simulated LWR service components with a focus on as-welded defects. Microstructural features, defect distributions

  17. CHARACTERIZATION OF DEFECTS IN ALLOY 152, 52 AND 52M WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.; Seffens, Rob J.; Efsing, Pal G.

    2009-08-27

    Defect distributions have been documented by optical metallography, scanning electron microscopy and electron backscatter diffraction in alloy 152 and 52 mockups welds, alloy 52 and 52M overlay mockups and an alloy 52M inlay. Primary defects were small cracks at grain boundaries except for more extensive cracking in the dilution zone of an alloy 52 overlay on 304SS. Detailed characterizations of the dilution zone cracks were performed by analytical transmission electron microscopy identifying grain boundary titanium-nitride precipitation associated with the intergranular separations. I. INTRODUCTION Weldments continue to be a primary location of stress-corrosion cracking (SCC) in light-water reactor systems. While problems related to heat-affected-zone (HAZ) sensitization and intergranular (IG) SCC of austenitic stainless alloys in boiling-water reactors (BWRs) have been significantly reduced, SCC has now been observed in HAZs of non-sensitized materials and in dissimilar metal welds where Ni-base alloy weld metals are used. IGSCC in weld metals has been observed in both BWRs and pressurized water reactors (PWRs) with recent examples for PWR pressure vessel penetrations producing the most concern. This has led to the replacement of alloy 600/182/82 welds with higher Cr, more corrosion-resistant replacement materials (alloy 690/152/52/52M). Complicating this issue has been a known susceptibility to cracking during welding [1-7] of these weld metals. There is a critical need for an improved understanding of the weld metal metallurgy and defect formation in Ni-base alloy welds to effectively assess long-term performance. A series of macroscopic to microscopic examinations were performed on available mockup welds made with alloy 52 or alloy 152 plus selected overlay and inlay mockups. The intent was to expand our understanding of weld metal structures in simulated LWR service components with a focus on as-welded defects. Microstructural features, defect distributions

  18. Creep properties and simulation of weld repaired low alloy heat resistant CrMo and Mo steels at 540 deg C. Sub project 1 - Ex-serviced parent metal and virgin weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Rui Wu; Storesund, Jan; Borggreen, Kjeld; Weilin Zang

    2006-10-15

    Many existing power generating and process plants, where low alloy heat resistant CrMo(V) steels are extensively used for critical components, have exceeded their design lifetime of usually 100,000 hours. Assessment of residual lifetime and extension of economic life by weld repair have become increasingly important and attractive. This project aims at i) performing weld repair and determining the degree of mismatching, ii) evaluating the creep properties of weld repairs, iii) analysing creep behaviour of weld repair and providing necessary data for further reliable simulations of weld repair creep behaviour in long term service, and iv), simulating and assessing lifetime and creep damage evolution of weld repair. Weld repair using 10 CrMo 9 10, 13 CrMo 4 4 and 15 Mo 3 consumables has been carried out in a service-exposed 10 CrMo 9 10 pipe. Creep specimens have been extracted from the service-exposed 10 CrMo 9 10 parent metal (PM), from the virgin 10 CrMo 9 10 weld metal (WM), from the virgin 13 CrMo 4 4 WM as well as from the virgin 15 Mo 3 WM. Iso-thermal uniaxial creep tests have been performed at 540 deg C in air. Pre- and post-metallography are carried out on the selected samples. FEM simulations using obtained creep data are executed. Pre-test metallography shows normal and acceptable weld repairs at given welding conditions. Creep tests demonstrate that the virgin 10 CrMo 9 10, 13 CrMo 4 4 and 15 Mo 3 WMs have apparently longer creep lifetime than the service-exposed CrMo 9 10 PM at higher stresses than 110 MPa. Among the weld metals, the longest creep lifetime is found in 10 CrMo 9 10. Higher creep strength and lower creep strain rate in the weld metals indicate an overmatch weld. At 95 MPa, however, lifetime of 13 CrMo 4 4 WM is surprisingly short (factors which may shorten lifetime are discussed and one more test will start to verify creep strength at low stress) and tests are still running for other two weld metals. More results regarding low stress

  19. Investigation and evaluation of electron radiation damage on TiC and TiN protective coatings of Molybdenum for highly stressed first-wall components of fusion machines

    International Nuclear Information System (INIS)

    Wallura, E.; Hoven, H.; Koizlik, K.; Kny, E.

    1995-01-01

    The components of the plasma chamber of fusion reactors are subjected to the plasma wall interaction, a complex system of mechanical, thermal, and irradiation loadings. To investigate special modes of individual load processes (thermal shock, thermal fatigue, erosion) specific laboratory tests in an electron beam welding machine have been carried out. The materials Mo, Mo coated with TiC and with TiN, and bulk sintered TiC and TiN were examined in the tests. The 'post mortem' characterization of the material samples was done by secondary electron microscopy and metallography. One important aim was to determine critical loads as defined by the applied beam power density and the effective beam pulse duration, and to deduce from this load limit curves as a type of quantification of acceptable plasma wall interaction intensity. Below these load limits, Mo showed no induced material defects - neither in the uncoated nor in the coated quality. Above the critical heat load (100 MWm -2 ) severe melting occured in the surface of the uncoated as well as in the coated version - the TiC- and the TiN-coatings were completely eroded or vaporized in the molten crater. An influence of the coatings on the recrystallization of the Mo-melt was not detectable. Outside the molten area the coatings showed honeycombed cracking by thermal shock. In the case of bulk sintered TiC and TiN, marked thermal shock cracking appeared already after loadings with 10 MWm -2 and pulse duration of 0.1 sec. (author)

  20. Heavy metals processing near-net-forming summary progress report

    Energy Technology Data Exchange (ETDEWEB)

    Watson, L.D. [Custom Spray Technologies, Inc., Rigby, ID (United States); Thompson, J.E. [Martin Marietta Energy Systems, Inc., Oak Ridge, TN (United States)

    1994-09-01

    This study utilized a converging-diverging nozzle to spray-form an alloy having a weight percent composition of 49.6% iron, 49.6% tungsten, and 0.8% carbon into samples for analysis. The alloy was a surrogate that displayed metallurgical characteristics similar to the alloys used in the heavy metals processing industry. US DOE facilities are evaluating advanced technologies which can simplify component fabrication, reduce handling steps, and minimize final machining. The goal of producing net-shaped components can be approached from several directions. In spray forming, molten metal is converted by a nozzle into a plume of fine droplets which quickly cool in flight and solidify against a substrate. The near-final dimension product that is formed receives additional benefits from rapid solidification. This single-step processing approach would aid the heavy metals industry by streamlining fabrication, improving production yields, and minimizing the generation of processing wastes. This Program effort provided a large selection of as-sprayed specimens. These samples were sprayed with gas-to-metal mass ratios ranging from 0.8:1 to 4:1. Samples targeted for analysis were produced from different spray conditions. Metallography on some samples revealed areas that were fully dense and homogeneous at 5,000X. These areas averaged grain sizes of 1 micron diameter. Other samples when viewed at 2,000X were highly segregated in the 10 micron diameter range. Deposit efficiencies of greater than 90% were demonstrated using the untailored spray system. Discharge gases were analyzed and two categories of particles were identified. One category of particle had a chemical composition characteristic of the alloy being sprayed and the second type of particle had a chemical composition characteristic of the ceramics used in the spray system component fabrication. Particles ranged in size from 0.07 to 3 microns in diameter. 8 refs., 67 figs., 20 tabs.

  1. Interrelation of Solidification Processing Variables and Microstructure of a Horizontally Solidified Al-based 319.1 Alloy

    Directory of Open Access Journals (Sweden)

    Marlo COSTA

    2017-08-01

    Full Text Available In this paper, primary (λ1 and tertiary (λ3 dendritic arm spacings of a ternary Al – 7wt.% Si – 3 wt.% Cu alloy casting were characterized and correlated with solidification processing variables: growth rates (VL, cooling rates (TC as well as local solidification times (tSL. Horizontal directional solidification experiments were carried out under transient heat extraction undergoing cooling rates varying from 0.9 oC/s to 22 oC/s to be associated with samples having quite different microstructural length parameters. Techniques of metallography and optical microscopy were applied in order to have λ1 and λ3 measured. The obtained as-cast microstructures consisted of dendritic α-Al, with Si particles in the aluminum-rich matrix as well distributed along the interdendritic regions in the eutectic mixture interlinked with θ (Al2Cu intermetallic phase developing the microstructure α-Al + θ + Si. The results showed that power laws – 1.1, – 0 .55 and 0.55 express the variations of both λ1 and λ3 with VL, TC and tSL, respectively, for investigated alloy. A comparative study with the Al – 3wt.% Cu alloy from literature was also performed and the results show that the growth law of λ1 as a function of TC is represented, for both the investigated alloys, by the mathematical expression given by λ1 = constant (TC-0.55.DOI: http://dx.doi.org/10.5755/j01.ms.23.2.15768

  2. Crack growth rates and metallographic examinations of Alloy 600 and Alloy 82/182 from field components and laboratory materials tested in PWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Alexandreanu, B.; Chopra, O. K.; Shack, W. J.

    2008-05-05

    In light water reactors, components made of nickel-base alloys are susceptible to environmentally assisted cracking. This report summarizes the crack growth rate results and related metallography for field and laboratory-procured Alloy 600 and its weld alloys tested in pressurized water reactor (PWR) environments. The report also presents crack growth rate (CGR) results for a shielded-metal-arc weld of Alloy 182 in a simulated PWR environment as a function of temperature between 290 C and 350 C. These data were used to determine the activation energy for crack growth in Alloy 182 welds. The tests were performed by measuring the changes in the stress corrosion CGR as the temperatures were varied during the test. The difference in electrochemical potential between the specimen and the Ni/NiO line was maintained constant at each temperature by adjusting the hydrogen overpressure on the water supply tank. The CGR data as a function of temperature yielded activation energies of 252 kJ/mol for a double-J weld and 189 kJ/mol for a deep-groove weld. These values are in good agreement with the data reported in the literature. The data reported here and those in the literature suggest that the average activation energy for Alloy 182 welds is on the order of 220-230 kJ/mol, higher than the 130 kJ/mol commonly used for Alloy 600. The consequences of using a larger value of activation energy for SCC CGR data analysis are discussed.

  3. Friction Stir Welding of Tapered Thickness Welds Using an Adjustable Pin Tool

    Science.gov (United States)

    Adams, Glynn; Venable, Richard; Lawless, Kirby

    2003-01-01

    Friction stir welding (FSW) can be used for joining weld lands that vary in thickness along the length of the weld. An adjustable pin tool mechanism can be used to accomplish this in a single-pass, full-penetration weld by providing for precise changes in the pin length relative to the shoulder face during the weld process. The difficulty with this approach is in accurately adjusting the pin length to provide a consistent penetration ligament throughout the weld. The weld technique, control system, and instrumentation must account for mechanical and thermal compliances of the tooling system to conduct tapered welds successfully. In this study, a combination of static and in-situ measurements, as well as active control, is used to locate the pin accurately and maintain the desired penetration ligament. Frictional forces at the pin/shoulder interface were a source of error that affected accurate pin position. A traditional FSW pin tool design that requires a lead angle was used to join butt weld configurations that included both constant thickness and tapered sections. The pitch axis of the tooling was fixed throughout the weld; therefore, the effective lead angle in the tapered sections was restricted to within the tolerances allowed by the pin tool design. The sensitivity of the FSW process to factors such as thickness offset, joint gap, centerline offset, and taper transition offset were also studied. The joint gap and the thickness offset demonstrated the most adverse affects on the weld quality. Two separate tooling configurations were used to conduct tapered thickness welds successfully. The weld configurations included sections in which the thickness decreased along the weld, as well as sections in which the thickness increased along the weld. The data presented here include weld metallography, strength data, and process load data.

  4. Aplicación de técnicas de nanoindentación y EBSD en aceros con microestructuras complejas

    Directory of Open Access Journals (Sweden)

    Altuna, M. A.

    2008-02-01

    Full Text Available In the present work, the mechanical behaviour of ferritic-perlitic and ferritic-martensitic steels has been studied. These microstructures have been obtained with different thermic treatments. For this study, the volumetric fraction of each phase and the ferrite grain size have been quantified by metallography. For mechanical characterization, tensile tests have been carried out and the nanoindentation technique has been used to analize the mechanical behaviour of each phase. The nanohardness of ferrite increases when the ferrite is surraunding by the martensite instead of the pearlite. In order to study the effect of the martensite in the ferrite, the misorientations inside the ferrite grain have been analyzed by the technique EBSD/OIM.

    En el presente trabajo, se ha estudiado el comportamiento mecánico de aceros con microestructuras ferrito-perlíticas y ferrito-martensíticas y la relación de estas con la microestructura. Se han obtenido las diferentes microestructuras mediante tratamientos térmicos. Mediante metalografía cuantitativa se ha determinado la fracción volumétrica de cada fase y el tamaño de grano de la ferrita. Para la caracterización mecánica, se han realizado ensayos de tracción. Con el fin de analizar el comportamiento mecánico de cada fase, se ha utilizado la técnica de nanoindentación. Se ha observado que la ferrita tiene mayor dureza si se encuentra en una microestructura ferrito-martensítica que si está en una ferrito-perlítica. Por ello, se ha estudiado el efecto que tiene la presencia de martensita en las características de la ferrita. En este estudio se han aplicado técnicas de EBSD/OIM, con las que se han analizado las desorientaciones presentes en el interior de los granos de ferrita

  5. Microstructural Characterization of a Directionally-Solidified Ni-33 (at. %)Al-31Cr-3Mo Eutectic Alloy as a Function of Withdrawal Rate

    Science.gov (United States)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.; Salem, J. A.

    2000-01-01

    The Ni-33 (at. %)Al-3lCr-3Mo eutectic alloy was directionally-solidified (DS) at different rates, V(sub I), varying between 2.5 to 508 mm/ h. Detailed qualitative and quantitative metallographic and chemical analyses were conducted on the directionally-solidified rods. The microstructures consisted of eutectic colonies with parallel lamellar NiAl/(Cr,Mo) plates for solidification rates at and below 12.7 mm/ h. Cellular eutectic microstructures were observed at higher solidification rates, where the plates exhibited a radial pattern. The microstructures were demonstrated to be fairly uniform throughout a 100 mm length of the DS zone by quantitative metallography. The average cell size, bar-d, decreased with increasing growth rate to a value of 125 microns at 508 mm/ h according to the relation bar-d (microns) approx. = 465 V(sup -0.22, sub I), where V(sub I) is in mm/ h. Both the average NiAl plate thickness, bar-Delta(sub NiAl), and the interlamellar spacing, bar-lambda, were observed to be constant for V(sub I) less than or = 50.8 mm/ h but decreased with increasing growth rate above this value as 0.93 bar-Delta(sub NiAl)(microns) = 61.2 V(sup -0.93, sub I) and bar-lambda (microns) = 47.7 V(sup -0.64, sub I), respectively. The present results are detailed on a microstructural map. Keywords Optical microscopy, microstructure, compounds intermetallic, directional solidification

  6. Solar Alpha Rotary Joint (SARJ) Lubrication Interval Test and Evaluation (LITE). Post-Test Grease Analysis

    Science.gov (United States)

    Golden, Johnny L.; Martinez, James E.; Devivar, Rodrigo V.

    2015-01-01

    The Solar Alpha Rotary Joint (SARJ) is a mechanism of the International Space Station (ISS) that orients the solar power generating arrays toward the sun as the ISS orbits our planet. The orientation with the sun must be maintained to fully charge the ISS batteries and maintain all the other ISS electrical systems operating properly. In 2007, just a few months after full deployment, the starboard SARJ developed anomalies that warranted a full investigation including ISS Extravehicular Activity (EVA). The EVA uncovered unexpected debris that was due to degradation of a nitride layer on the SARJ bearing race. ISS personnel identified the failure root-cause and applied an aerospace grease to lubricate the area associated with the anomaly. The corrective action allowed the starboard SARJ to continue operating within the specified engineering parameters. The SARJ LITE (Lubrication Interval Test and Evaluation) program was initiated by NASA, Lockheed Martin, and Boeing to simulate the operation of the ISS SARJ for an extended time. The hardware was designed to test and evaluate the exact material components used aboard the ISS SARJ, but in a controlled area where engineers could continuously monitor the performance. After running the SARJ LITE test for an equivalent of 36+ years of continuous use, the test was opened to evaluate the metallography and lubrication. We have sampled the SARJ LITE rollers and plate to fully assess the grease used for lubrication. Chemical and thermal analysis of these samples has generated information that has allowed us to assess the location, migration, and current condition of the grease. The collective information will be key toward understanding and circumventing any performance deviations involving the ISS SARJ in the years to come.

  7. Study on the microstructure of recycled zircaloy by X-ray diffraction line profile analysis

    International Nuclear Information System (INIS)

    Ichikawa, Rodrigo U.; Pereira, Luiz A.T.; Imakuma, Kengo; Martinez, Luis G.; Turrillas, Xavier

    2013-01-01

    In the fabrication of nuclear fuel elements parts, Zircaloy machining chips are generated and, as this material is high-valued and controlled, its recycling presents high interest not only in economic aspects but also for environmental reasons and due to its strategic role in nuclear technology. Two processes for the recovery of these Zircaloy chips are being studied at IPEN-CNEN/SP. One of the processes is by conventional remelting of the material in a VAR (Vacuum Arc Remelting) furnace for producing solid ingots. Concurrently it is being studied an alternative process, by powder metallurgy methods, by which the chips are hydrided in order to become brittle and be grinded. The resulting ground powder is then compacted and finally vacuum-dehydrided and sintered in one step to form solid pieces. The VAR-remelted samples were also submitted to heat treatments in order to refine their microstructures, resulting in three different samples named 'as cast', 'annealed' and 'tempered'. The microstructures resulting from both processes and also from heat treatments were studied by metallography and X-ray diffraction (XRD). In this work, results of a XRD study are presented applying X-ray diffraction Line Profile Analysis (XLPA) methods in order to determine the mean crystallite sizes and the RMS microstrains on these samples. Additionally, a study for verify the influence of different standard materials used for the correction of the instrumental breadth in the XLPA was developed. The XLPA results show the influence of the processes and also of heat treatments on mean crystallite sizes and microstrains of the samples and were compared to their metallographic study and hardness. (author)

  8. First wall and shield components manufacturing by hot isostatic pressing

    International Nuclear Information System (INIS)

    Lind, Anders; Tegman, R.

    1994-01-01

    At a meeting in Garching in June 1994 Hot Isostatic Pressing (HIP) was presented as a possible route to manufacture ITER first wall and shield components. The main advantages of the HIP concept include excellent and uniform mechanical properties of the produced materials and joints, high reliability and robustness of the HIP process, double containment of coolant, good flexibility concerning general design as well as size and location for inner cooling tubes, low cost and short delivery times, and a good near net shape capability for components in size up to 15 tons. To assess the applicability of HIP for the manufacturing of ITER first wall and shield components, it was agreed * to choose possible production parameters based in the present know-how, * to produce a compound mock-up in one shot from available solid steel/powder copper/steel tubes to demonstrate the joinability of the materials, * to examine the produced mock-up/materials by multi array ultrasonic testing, limited mechanical testing, metallography, scanning electron microscopy and energy dispersive spectroscopy, and * to compile data on Type 316L steels produced by HIP. Preliminary results and the mock-up were presented at a meeting in Garching in mid July 1994. This study clearly shows the excellent joinability of a copper alloy (Cu-0.5%Zr) and stainless steels (Type 304, 316 L) by HIP at temperatures close to the melting temperature of copper, with only limited influence on the microstructures, which makes it possible to HIP the first wall and shield structure in one step. Excellent mechanical properties of the compound are obtained with the copper alloy and not the joint being the weakest part. 7 refs, 21 figs, 1 tab

  9. Effect of protective gas on the properties of the pure support of super-martensitic stainless steel

    International Nuclear Information System (INIS)

    Zappa, Sebastian; Svoboda, Hernan G; Ramini de Rissone, N.Mabel; Surian, Estela S; De Vedia, Luis A

    2006-01-01

    This work studied the effect of protective gas on the operability, mechanical properties and microstructure of the super-martensitic stainless pure support metal, deposited with a metal-cored tubular wire, using the semi-automatic welding process under gaseous protection. Three pure support test tubes were welded following ANSI/AWS A5.22-95, with a 1.2 mm diameter tubular wire using three gaseous mixtures as protection: 70 % Ar-30 % He, 98 % Ar-2 % Co 2 and 82 % Ar-18 % Co 2 . The welding position was by hand with an average thermal support of 1.1 kJ/mm. Transverse cuts were extracted from each welded coupon for metallography and chemical composition, 1 'Minitrac' traction test piece and about 20 test pieces for a V-Charpy impact trial. The microstructure was defined with optic and scanning electronic microscopes and with X-ray diffraction. Micro hardness profiles were determined as well as the properties in traction and on impact. With reference to operability, the number of spatters increased noticeably with an increased content of Co 2 in the protective mixture. The content of Mn, Si and Mo dropped after increasing the gas oxidation potential. Regarding the mechanical properties small variations in the flow limit, the resistance to traction and the hardness for the different gaseous mixtures used were observed. A slight drop in the absorbed energy, with an increase in the Co2 content in the protective gas was noted in the V-Charpy impact tests carried out at 20, 0, -20, -40 and -60 o C. Expressions were obtained that correlated the measured properties with the oxidation potential of the gas for these materials. The microstructure consists of martensite, ferrite and retained austenite. Significant variations were not observed in the ferrite and austenite fractions for the different gases that were used (CW)

  10. Stress corrosion cracking behaviour of Alloy 600 in high temperature water

    International Nuclear Information System (INIS)

    Webb, G.L.; Burke, M.G.

    1995-01-01

    The stress corrosion cracking (SCC) susceptibility of Alloy 600 in deaerated water at 360 deg. C, as measured with statistically-loaded U-bend specimens, is dependent upon microstructure and whether the material was cold-worked and annealed (CWA) or hot-worked and annealed (HWA). All cracking was intergranular, and materials lacking grain boundary carbides were most susceptible to SCC initiation. CWA tubing materials are more susceptible to SCC initiation than HWA ring-rolled forging materials with similar microstructures, as determined by light optical metallography (LOM). In CWA tubing materials one crack dominated and grew to a large size that was observable by visual inspection. HWA materials with a low hot-working finishing temperature (below 925 deg. C) and final anneals at temperatures ranging from 1010 deg. C to 1065 deg. C developed both large cracks, similar to those found in CWA materials, and also small intergranular microcracks, which are detectable only by destructive metallographic examination. HWA materials with a high hot-working finishing temperature (above 980 deg. C) and high-temperature final anneal (above 1040 deg. C), with grain boundaries that are fully decorated, developed only microcracks, which were observed in all specimens examined. These materials developed no large, visually detectable cracks, even after more than 300 weeks exposure. A low-temperature thermal treatment (610 deg. C for 7h), which reduced or eliminates SCC in Alloy 600, did not eliminate microcrack formation in the high temperature processed HWA materials. Detailed microstructural characterization using conventional metallographic and analytical electron microscopy (AEM) techniques was performed on selected materials to identify the factors responsible for the observed differences in cracking behaviour. 11 refs, 12 figs, 3 tabs

  11. Filamentary niobium--tin superconductors fabricated by a powder metallurgy approach

    International Nuclear Information System (INIS)

    Hemachalam, K.

    1976-02-01

    Procedures are described for making superconducting tapes and wires containing filments of the A-15 compound, Nb 3 Sn, by powder metallurgy techniques. The Nb 3 Sn filaments, typically 1-5 m thick, are formed by a short heat treatment. The effects of process variables on the microstructure of the tapes and wires were investigated. Microstructural aspects were examined by optical metallography and transmission electron microscopy. A pulsed field technique was used to determine the critical current density, J/sub c/, at 4.2 0 K as a function of transverse magnetic field up to 170 kG. Satisfactory agreement was oserved between these results and data obtained under steady fields of up to 100 kG. The J/sub c/ of the conductors are related to their individual filament morphologies resulting from the different thermo-mechanical histories. The effect of heat treatment conditions on critical current and transition temperature, T/sub c/, is presented. Through process modifications, optimal values or ranges are developed for the metallugical variables in order to maximize the superconducting properties. The inductively measured T/sub c/ of the conductors is about 17.9 +- 0.1 0 . The values of J/sub c/ for the wires computed on the basis of Nb 3 Sn and niobium matrix are 2.3 x 10 5 A/cm 2 at a transverse pulse field of 50 kG, 1.1 x 10 5 A/cm 2 at 100 kG and 7.5 x 10 4 A/cm 2 at 150 kG

  12. Oxidation and deuterium uptake of Zr-2.5Nb pressure tubes in CANDU-PHW reactors

    International Nuclear Information System (INIS)

    Urbanic, V.F.; Warr, B.D.; Manolescu, A.; Chow, C.K.; Shanahan, M.W.

    1989-01-01

    Oxidation and deuterium uptake in Zr-2.5Nb pressure tubes are being monitored by destructive examination of tubes removed from commercial Canadian deuterium uranium pressurized heavy-water (CANDU-PHW) stations and by analyses of microsamples, obtained in-situ, from the inside surface of tubes in the reactor. Unlike Zircaloy-2, there is no evidence for any acceleration in the oxidation rate for exposures up to about 4500 effective full power days. Changes towards a more equilibrium microstructure during irradiation may be partly responsible for maintaining the low oxidation rate, since thermal aging treatments, producing similar microstructural changes in initially cold worked tubes, were found to improve out-reactor corrosion resistance in 589 K water. With one exception, the deuterium uptake in Zr-2.5Nb tubes has been remarkably low and no greater than 3-mg/kg deuterium per year (0.39 mg/dm 2 hydrogen per year) . The exception is the most recent surveillance tube removed from Pickering (NGS) Unit 3, which had a deuterium content near the outlet end about five times higher than that seen in the previous tube examined. Current investigations suggest that most of the uptake in that tube may have come from the gas annulus surrounding the tube where deuterium exists as an impurity, and oxidation has been insufficient to maintain a protective oxide film. Results from weight gain measurements, chemical analyses, metallography, scanning electron microscopy, and transmission electron microscopy of irradiated pressure tubes and of small coupons exposed out reactor are presented and discussed with respect to the observed corrosion and hydriding behavior of CANDU-PHW pressure tubes. (author)

  13. Operation of post-irradiation examination facility

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Eun Ka; Park, Kwang Joon; Jeon, Yong Bum [and others] [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-02-01

    In 1995, the post-irradiation examination (PIE) of nuclear fuels was performed as follows. The relation between burnup and top nozzle spring force of fuel assembly was obtained by measuring the holddown spring force on the Kori-1 reactor fuel assemblies. The resonance ultrasonic test for inspection of defect and moisture in fuel rod was carried out on fuel rods of C15 and J14 assemblies, and the change of fuel rod condition by storing in pool has been analyzed on the intentionally defected fuel rods (ID-C and ID-L) as well as intact fuel rod (1-2) by NDT in ht cell. The oxide layer thickness on cladding surface of J44-L12 fuel rod was measured by NDT method and metallography to reveal the oxidation as a function of temperature in the fuel rod, and the burnup of J44 fuel assembly was measured by chemical analysis. HVAC system and pool water treatment system of the PIE facility were continuously operated for air filtration and water purification. The monitoring of radiation and pool water in PIE facility has been carried out to maintain the facility safety, and electric power supply system was checked and maintained to supply the electric power to the facility normally. The developed measurement techniques of oxide layer thickness on fuel rod cladding and holddown spring force of top nozzle in fuel assembly were applied to examine the nuclear fuels. Besides, a radiation shielding glove box was designed and a hot cell compressor for volume reduction of radioactive materials was fabricated. 19 tabs., 38 figs., 7 refs. (Author) .new.

  14. Influence of alloying elements and density on aqueous corrosion behaviour of some sintered low alloy steels

    International Nuclear Information System (INIS)

    Kandavel, T.K.; Chandramouli, R.; Karthikeyan, P.

    2012-01-01

    Highlights: ► Corrosion of low alloy P/M steels under HCl acid pickling environment has been studied. ► Influence of density, strain and alloying elements on the rate of corrosion of the steels has been investigated. ► Residual porosity has significant effect on acid corrosion. ► Addition of the alloying elements Cu, Mo and Ti reduces the corrosion rate significantly. ► Carbide forming elements Mo and Ti improve further the resistance of the steels to aqueous corrosion. -- Abstract: Low alloy steels produced through powder metallurgy route of sintering followed by forging are promising candidate materials for high strength small components. Porosity in such steels poses a real challenge during acid pickling treatment, which is one of the processing steps during manufacturing. The present research work attempts to investigate the mechanism underlying the acid corrosion behaviour of some sintered low alloy steels under induced acid pickling conditions. Sintered-forged low alloy steel samples containing molybdenum (Mo), copper (Cu) and titanium (Ti) were subjected to aqueous corrosion attack by immersing the samples in 18% HCl (Hydrochloric acid) solution for 25 h. Sample weight loss and Fe (Iron) loss were estimated for the corroded samples. The morphology of the corroded surfaces was studied through metallography and scanning electron microscopy. Higher porosity alloys underwent enhanced corrosion rates. Both corrosion rate and iron loss are found to decrease linearly with reduction in porosity in all cases of the alloys. The alloying elements Mo, Ti and Cu, when added in combination, have played a complementary role in the reduction of corrosion rate by almost one order of magnitude compared to unalloyed steel. Presence of carbides of the carbide forming elements Mo and Ti played a positive role on the corrosion behaviour of the low alloy steels.

  15. Effect of Welding Process on Microstructure, Mechanical and Pitting Corrosion Behaviour of 2205 Duplex Stainless Steel Welds

    Science.gov (United States)

    Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    An attempt has been made to weld 2205 Duplex stainless steel of 6mm thick plate using conventional gas tungsten arc welding (GTAW) and activated gas tungsten arc welding (A- GTAW) process using silica powder as activated flux. Present work is aimed at studying the effect of welding process on depth of penetration, width of weld zone of 2205 duplex stainless steel. It also aims to observe the microstructural changes and its effect on mechanical properties and pitting corrosion resistance of 2205 duplex stainless steel welds. Metallography is done to observe the microstructural changes of the welds using image analyzer attached to the optical microscopy. Hardness studies, tensile and ductility bend tests were evaluated for mechanical properties. Potentio-dynamic polarization studies were carried out using a basic GillAC electro-chemical system in 3.5% NaCl solution to observe the pitting corrosion behaviour. Results of the present investigation established that increased depth of penetration and reduction of weld width in a single pass by activated GTAW with the application of SiO2 flux was observed when compared with conventional GTAW process. It may be attributed to the arc constriction effect. Microstructure of the weld zones for both the welds is observed to be having combination of austenite and delta ferrite. Grain boundary austenite (GBA) with Widmanstatten-type austenite (WA) of plate-like feature was nucleated from the grain boundaries in the weld zone of A-GTAW process. Mechanical properties are relatively low in activated GTAW process and are attributed to changes in microstructural morphology of austenite. Improved pitting corrosion resistance was observed for the welds made with A-GTAW process.

  16. Collision Welding of Dissimilar Materials by Vaporizing Foil Actuator: A Breakthrough Technology for Dissimilar Metal Joining

    Energy Technology Data Exchange (ETDEWEB)

    Daehn, Glenn S. [The Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering; Vivek, Anupam [The Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering; Liu, Bert C. [The Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    2016-09-30

    This work demonstrated and further developed Vaporizing Foil Actuator Welding (VFAW) as a viable technique for dissimilar-metal joining for automotive lightweighting applications. VFAW is a novel impact welding technology, which uses the pressure developed from electrically-assisted rapid vaporization of a thin aluminum foil (the consumable) to launch and ultimately collide two of more pieces of metal to create a solid-state bond between them. 18 dissimilar combinations of automotive alloys from the steel, aluminum and magnesium alloy classes were screened for weldability and characterized by metallography of weld cross sections, corrosion testing, and mechanical testing. Most combinations, especially a good number of Al/Fe pairs, were welded successfully. VFAW was even able to weld combinations of very high strength materials such as 5000 and 6000 series aluminum alloys to boron and dual phase steels, which is difficult to impossible by other joining techniques such as resistance spot welding, friction stir welding, or riveting. When mechanically tested, the samples routinely failed in a base metal rather than along the weld interface, showing that the weld was stronger than either of the base metals. As for corrosion performance, a polymer-based protective coating was used to successfully combat galvanic corrosion of 5 Al/Fe pairs through a month-long exposure to warm salt fog. In addition to the technical capabilities, VFAW also consumes little energy compared to conventional welding techniques and requires relatively light, flexible tooling. Given the technical and economic advantages, VFAW can be a very competitive joining technology for automotive lightweighting. The success of this project and related activities has resulted in substantial interest not only within the research community but also various levels of automotive supply chain, which are collaborating to bring this technology to commercial use.

  17. Effects of microstructure on ultrasonic examination of stainless steel

    International Nuclear Information System (INIS)

    Kupperman, D.S.; Reimann, K.J.

    1976-01-01

    Ultrasonic inspection of cast stainless steel components or stainless steel welds is difficult, and the results obtained are hard to interpret. The present study describes the effects of stainless steel microstructure on ultrasonic test results. Welded coupons, 2.5 and 5.0 cm thick, were fabricated from Type 304 stainless steel, with Type 308 stainless steel as the weld material. Metallography of the base material shows grain sizes of 15 and 80 μm, and dendrites aligned from the top to the bottom surface in cast material. X-ray diffraction and ultrasonic velocity measurements indicate a random crystal orientation in the base material, but the cast sample had aligned dendrites. The weld material exhibits a dendritic structure with a preferred (100) direction perpendicular to the weld pass. Spectral analysis of ultrasonic broad-band signals through the base materials shows drastic attenuation of higher frequencies with increasing grain size (Rayleigh scattering). Annealing and recrystallization increases the ultrasonic attenuation and produces carbide precipitation at grain boundaries. The microstructural differences of the base metal, heat-affected zone, and weld metal affect the amplitude of ultrasonic reflections from artificial flaws in these zones. Data obtained from two samples of different grain sizes indicate that grain size has little effect when a 1-MHz transducer is used. When going from a 15 to an 80-μm crystalline structure, a 5-MHz unit suffers a 30-dB attenuation in the detection of a 1.2 mm deep notch. The anisotropy of the dendritic structure in stainless steel renewed the interest in the effect of shear-wave polarization. In the (110) crystallographic orientation of stainless steel, two modes of shear waves can be generated, which have velocities differing by a factor of two. This effect may be helpful in ''tuning'' of shear waves by polarization to obtain better penetration in large grain materials such as welds

  18. Characterization of oil based nanofluid for quench medium

    Science.gov (United States)

    Mahiswara, E. P.; Harjanto, S.; Putra, W. N.; Ramahdita, G.; Yahya, S. S.; Kresnodrianto

    2018-01-01

    The choice of quench medium depends on the hardenability of the metal alloy, the thickness of the component, and the geometry of the component. Some of these will determine the cooling rate required to obtain the desired microstructure and material properties. Improper quench media will cause the material to become brittle, suffers from geometric distortion, or having a high undesirable residual stresses in the components. In heat treatment industries, oil and water are frequently used as the quench media. Recently, nanofluid as a quench medium has also been studied using several different fluids as the solvent. Examples of frequently used solvents include polymers, vegetable oils, and mineral oil. In this research, laboratory-grade carbon powder were used as nanoparticle. Oil was used as the fluid base in this research as the main observation focus. To obtain nanoscale carbon particles, planetary ball mill was used to ground laboratory grade carbon powder to decrease the particle size. This method was used to lower the cost for nanoparticle synthesis. Milling speed and duration were set at 500 rpm and 15 hours. Field Emission Scanning Electron Microscope (FE-SEM), and Energy Dispersive X-Ray (EDX) measurement were carried out to determine the particle size, material identification, particle morphology, and surface change of samples. The carbon nanoparticle content in nanofluid quench mediums for this research were varied at 0.1%, 0.2%, 0.3%, 0.4, and 0.5 % volume. Furthermore, these mediums were used to quench JIS S45C or AISI 1045 carbon steel samples which annealed at 1000°C. Hardness testing and metallography observation were then conducted to further examine the effect of different quench medium in steel samples.

  19. Efecto de las condiciones de corte de un láser de Nd:YAG sobre la estructura y microcomposición de la superficie de aceros inoxidables

    Directory of Open Access Journals (Sweden)

    Ramírez, A.

    1998-04-01

    Full Text Available A study is presented of the effect of laser parameters (time distribution, spatial distribution and speed on both the finishing quality of austenitic stainless steel and its microstructure. An Nd-YAG laser with nitrogen as protection gas has been used. The samples were studied by SEM, metallography and microprobe analysis. At 500 Hz and 10 % of the spatial distribution, any increase of the time distribution produces higher power; this effect allows working at higher speed. Quality increases with the cutting speed. The laser cutting of 304 stainless steel using speeds higher than 200 mm/min and power lower than 1,000 W and a nitrogen flow of 18 bar of pressure do not produce significative changes in the structure.

    Se presenta un estudio de la influencia de los parámetros de procesado láser (distribución temporal, distribución espacial y velocidad en la calidad de acabado y microestructura de aceros inoxidables austeníticos. Se ha utilizado un láser Nd:YAG con nitrógeno como gas de protección, analizándose los resultados mediante SEM, microsonda electrónica y análisis metalográfico. Para una distribución espacial fija (10 %, y una frecuencia de 500 Hz, el aumento de la distribución temporal produce mayor potencia, lo que permite trabajar a velocidades más altas. La calidad del acabado aumenta al hacerlo la velocidad de corte. El corte de acero 304 con láser a velocidades superiores a 0,0033 m/s y potencias inferiores a 1.000 W usando nitrógeno a 18 bar no produce modificaciones apreciables en la estructura.

  20. The effect of low-temperature isothermal heat treatments on the intergranular corrosion of AISI 316 stainless steel simulated weld heat-affected zones

    International Nuclear Information System (INIS)

    Juhas, M.C.

    1989-01-01

    Type 316 stainless steel (ss) is a candidate all for containment of high-level nuclear waste. If the containers are sealed by welding, the heat affected zones (HAZs) of the welds may be susceptible to sensitization to concurrent nucleation and growth of chromium-rich M 23 C 6 carbides. Prior to the present study, it was suspected that the carbides which nucleated during welding could grow during the containment life of the nuclear waste. In this investigation, type 316 ss containing systematic variations in carbon and nitrogen have been exposed to thermal cycles simulating a single-pass weld HAZ, followed by long-term (∼2,000 hours) isothermal heat treatments in the range 300 degree-400 degree C. Sensitization was detected using two corrosion methods; (1) double loop electrochemical potentiokinetic reactivation (DL-EPR) test and (2) ferric sulfate weight loss (Streicher) test. Optical metallography and analytical electron microscopy (AEM) were employed to identify grain boundary carbides and composition of grain boundaries, respectively. The corrosion tests indicated that chromium depletion did not occur in any of the heat treatments in all of the alloys. The Streicher tests showed that the grain boundaries were selectively attacked only after the HAZ simulation, however the ensuing low temperature exposure did not enhance the susceptibility. Discrete grain boundary carbides were observed on 15-25% of the boundaries in the high carbon alloys (0.08 wt.%). The AEM results showed that when carbides were present, the chromium level at the grain boundaries was slightly depressed with respect to the matrix, however the minimum level was never less than ∼ 16 wt.%. The conclusions of this study are that carbides which formed during HAZ simulation in high-carbon type 316 ss did not significantly grow or change the nature of the grain boundaries at low temperatures

  1. Properties of simulated welded joints of Cr-Mo steel following heat treatment in intercritical temperature range

    International Nuclear Information System (INIS)

    Sabun, L.B.; Vornovitskij, I.N.; Lukicheva, S.V.; Melamed, S.Eh.

    1975-01-01

    The parameters are determined of the welded joints heat treatment which permit to shorten the holp-up period due to the accelerating the process of the weld-stress release and the diffusion of carbon and alloying elements resulting in the equilibration of the weld metal chemical composition. The properties of an imitated welded joint of the 15KHM steel have been studied after various modes of heat treatment. The critical points are 740 and 875 deg C. The mechanical properties determination and the study of the strain hardening process are carried out with a high-temperature metallography plant. The modes of a low-temperature tempering and incomplete annealing are investigated within an intercritical range at temperatures of 750 to 780 deg C and a hold-up periods of to five minutes with a consecutive cooling in air or with the furnace respectively. The results of the studies have shown that with the decrease in the heat treatment temperature the strength, plasticity and also hardness of the welded joint zones prove to be to the standard of a sample treated conforming to the high tempering mode. In case of an incomplete annealing (770 to 780 deg C) the strength of the welded joint is maintained to the standard of the strength obtained at the high tempering, and the relative elongation value increases considerably at all the hold-up periods investigated. The strain-hardening process for the low-temperature normalizing and high tempering proceeds approximately equally. The fracture occurs at the deformation of 30 to 35% in microvolume, the relative elongation in that case being 12 to 13%

  2. Development of high strength high toughness third generation advanced high strength steels

    Science.gov (United States)

    Martis, Codrick John

    Third generation advanced high strength steels (AHSS's) are emerging as very important engineering materials for structural applications. These steels have high specific strength and thus will contribute significantly to weight reduction in automotive and other structural component. In this investigation two such low carbon low alloy steels (LCLA) with high silicon content (1.6-2wt %) has been developed. These two steel alloys were subjected to single step and two step austempering in the temperature range of 260-399°C to obtain desired microstructures and mechanical properties. Austempering heat treatment was carried out for 2 hours in a molten salt bath. The microstructures were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography. Quantitative analysis was carried out by image analysis technique. The effect of austempering temperature on the mechanical properties of these two alloys was examined. The influence of microstructures on the mechanical properties of alloys was also studied. Austempering heat treatment resulted in fine carbide free bainitic ferrite and high carbon austenite microstructure in the samples austempered above Ms temperature, whereas tempered martensite and austenite microstructure was obtained in samples austempered below Ms temperature. Yield strength, tensile strength and fracture toughness were found to increase as the austempering temperature decreases, whereas ductility increases as the austempering temperature increases. Tensile strength in the range of 1276MPa -1658 MPa and the fracture toughness in the range of 80-141MPa√m were obtained in these two steels. Volume fractions of different phases present and their lath sizes are related to the mechanical properties. Austempered samples consisting of mixed microstructure of bainitic ferrite and tempered martensite phases resulted in the exceptional combination of strength and toughness.

  3. Simulation investigation of thermal phase transformation and residual stress in single pulse EDM of Ti-6Al-4V

    Science.gov (United States)

    Tang, Jiajing; Yang, Xiaodong

    2018-04-01

    The thermal phase transformation and residual stress are ineluctable in the electrical discharge machining (EDM) process, and they will greatly affect the working performances of the machined surface. This paper presents a simulation study on the thermal phase transformation and residual stress in single-pulse EDM of Ti-6Al-4V, which is the most popular titanium alloy in fields such as aircraft engine and some other leading industries. A multi-physics model including thermal, hydraulic, metallography and structural mechanics was developed. Based on the proposed model, the thickness and metallographic structure of the recast layer and heat affected layer (HAZ) were investigated. The distribution and characteristics of residual stress around the discharge crater were obtained. The recast layer and HAZ at the center of crater are found to be the thinnest, and their thicknesses gradually increase approaching the periphery of the crater. The recast layer undergoes a complete α‧ (martensitic) transformation, while the HAZ is mainly composed by the α  +  β  +  α‧ three-phase microstructure. Along the depth direction of crater, the Von Mises stress increases first and then decreases, reaching its maximal value near the interface of recast layer and HAZ. In the recast layer, both compressive stress component and tensile stress component are observed. ANOVA results showed that the influence of discharge current on maximal tensile stress is more significant than that of pulse duration, while the pulse duration has more significant influence on average thickness of the recast layer and the depth location of the maximal tensile stress. The works conducted in this study will help to evaluate the quality and integrity of EDMed surface, especially when the non-destructive testing is difficult to achieve.

  4. Comparison of characteristics parameters in the evaluation of wall thickness diminishing in admiralty brass tubes of the steam condenser, tested by eddy currents

    International Nuclear Information System (INIS)

    Obrutsky, Alba E.; Mendez, Jorge A.; Acosta, Cesar D.; Scopelliti, Jose D.

    1999-01-01

    This work is aimed to appraise the measure of the wall thickness diminishing in the signals evaluation obtained in the inspection of steam condenser by eddy currents. In the analysis of the obtained signals were observed in the brass tubes a great quantity of internal defects whose signal indicates that there were diminishing of the wall thickness between 80% and 100%. With all this information and analyzing the data acquired, the tubes with more important indications were selected to make a more exhaustive study of the found defectology. As first test, it was measured the thickness of the worn tubes, comparing them with the original ones that are in stock. It was verified that the tubes separated for this study presented a 30% less thickness in comparison with the new tubes. A semiquantitative chemical test (EDAX) was made to verify if it was the same material. One of the extracted tubes (066 Y1) was reinspected in order to isolate the area with indications. Once this was performed, it was decided to cut the tube to make a visual inspection and to evaluate to what type of defect corresponds to the signals obtained. In the metallography it was confirm that it was a horseshoe type defect. When performing a dimensional control test of the found real defect, it was checked that the information obtained by eddy currents regarding the diminishing of the wall thickness diminishing was valid. At a last stage of the test, it was proceed to make an study and verification of the used parameters, probes, standards and finally determine which shall be the convenient modifications to minimize errors. (author)

  5. Nuclear and conventional techniques applied to the analysis of prehispanic metals of the Templo Mayor of Tenochtitlan; Tecnicas nucleares y convencionales aplicadas al analisis de metales prehispanicos del Templo Mayor de Tenochtitlan

    Energy Technology Data Exchange (ETDEWEB)

    Mendez M, U

    2003-07-01

    The use of the such experimental techniques as: PIXE, RBS, Metallography and Sem, applied to the characterization of pre hispanic metals of copper and gold coming from 9 offerings of the Templo Mayor of Tenochtitlan, are possible to obtain results and information sustained on such aspects as technological development and cultural and commercial exchange besides a relative chronology, as well as aspects related with conservation, authenticity, symbolic association and social meaning of the offerings. After way but it specifies, it will be given to know each one of the objectives outlined for this study: To carry out interpretations on technical of factory, stylistic designs and cultural and commercial exchanges starting from aspects like: microstructure, elementary composition, type of alloys, welding existence, golden superficial, and conservation, they can be had. To determine the technological advance that means the prosecution of the metallic materials and to know their location in the archaeological context, as a means for the interpretation of the social significance of the offering. To know the possible association symbolic-religious from the metallic objects offering to the deities; starting from significant characteristics as they are: color, forms and function. To establish if it is possible to know if the devices found in the offerings are of the same temporality in which one carries out this, or at least, to locate to the devices inside the two stages of the development of the metallurgy these they are known as the period of the native copper and the period of the alloys, this helped to determine a relative chronology of when the objects were manufactured. To confirm the authenticity of the devices. To determine, in a way specifies, the conservation grade in that they are the pieces. To corroborate some of the manufacture processes This is achieved by means of the reproduction of objects in laboratory, to establish comparisons and differences among pre

  6. Hot laboratory in Saclay. Equipment and radio-metallurgy technique of the hot lab in Saclay. Description of hot cell for handling of plutonium salts. Installation of an hot cell

    International Nuclear Information System (INIS)

    Bazire, R.; Blin, J.; Cherel, G.; Duvaux, Y.; Cherel, G.; Mustelier, J.P.; Bussy, P.; Gondal, G.; Bloch, J.; Faugeras, P.; Raggenbass, A.; Raggenbass, P.; Fufresne, J.

    1959-01-01

    Describes the conception and installation of the hot laboratory in Saclay (CEA, France). The construction ended in 1958. The main aim of this laboratory is to examine fuel rods of EL2 and EL3 as well as nuclear fuel studies. It is placed in between both reactors. In a first part, the functioning and specifications of the hot lab are given. The different hot cells are described with details of the ventilation and filtration system as well as the waste material and effluents disposal. The different safety measures are explained: description of the radiation protection, decontamination room and personnel monitoring. The remote handling equipment is composed of cutting and welding machine controlled with manipulators. Periscopes are used for sight control of the operation. In a second part, it describes the equipment of the hot lab. The unit for an accurate measurement of the density of irradiated uranium is equipped with an high precision balance and a thermostat. The equipment used for the working of irradiated uranium is described and the time length of each operation is given. There is also an installation for metallographic studies which is equipped with a manipulation bench for polishing and cleaning surfaces and a metallographic microscope. X-ray examination of uranium pellets will also be made and results will be compared with those of metallography. The last part describes the hot cells used for the manipulation of plutonium salts. The plutonium comes from the reprocessing plant and arrived as a nitric solution. Thus these cells are used to study the preparation of plutonium fluorides from nitric solution. The successive operations needed are explained: filtration, decontamination and extraction with TBP, purification on ion exchangers and finally formation of the plutonium fluorides. Particular attention has been given to the description of the specifications of the different gloveboxes and remote handling equipment used in the different reaction steps and

  7. Testing and assessment of low alloy steel for marine application

    International Nuclear Information System (INIS)

    Amjad, M.; Ahmad, S.; Mahmood, K.; Qureshi, A.H.

    2007-01-01

    This paper is an account of the work carried out during the assessment of low alloy steel (WH-80) for marine application. The relevant acceptance criteria consulted during the process is DEFST AN 02-874 and a standard reference material. Assessment is based on the experimental results of the tests carried out for the steel. Testing comprised of mechanical (tensile, impact and hardness) tests, corrosion (immersion corrosion and stress corrosion cracking) tests, metallography test and weldability (weld joint strength, controlled thermal severity -CTS and Y -Groove) tests undertaken at various testing laboratories in Pakistan. The results obtained after testing have been compared with acceptance criteria (DEFSTAN 02-874 and standard reference material). Moreover results have been compared with contemporary steels used for marine applications. Results showed a reasonable agreement with results available in literature for other low alloy steels with respect to mechanical strength and weldability. Steel weldments qualified the weld joint strength tests and weldability tests. Toughness has been measured at various temperatures. Results revealed that the toughness of base metal is higher than heat affected zone (HAZ) and weld metal. In weldability tests, weld metal and HAZ were examined microscopically to investigate integrity of weld. No cracks have been observed in the weld which indicates complete diffusion in to the welding material. WH- 80 steel has exhibited comparatively high corrosion rate, reduction in tensile strength during SCC test and low Charpy energy values at -50 degree C. It is therefore concluded that the WH-80 steel is unsuitable for use in application at subzero (OC) temperatures and in highly corrosive environment. (author)

  8. Effect of sensitization on the mechanical properties of type 304 L stainless steel

    International Nuclear Information System (INIS)

    Vargas Mendoza, L.F.

    1990-01-01

    The sensitization is a corrosion cause that it has studied broadly in the austenitic steels; however its relations don't knowed very well, into the sensitization and the steel's mechanical properties. Wherefore, the objectives of this work was to study the mechanical properties, in tension of austenitic steel with different levels of sensitization. The material utilized was a 304 L steel of standard composition AISI. The samples were sensitized at 450, 650 and 850 Centigrade degree, by short expositions, following by a temper in water. After this treatment, the tension test tubes were carried to rupture at low deformation velocity. The sensitization was evaluated by the method of Akashi EPR cyclic polarization. The sensitization distribution was analyzed by optical metallography in color and the fracture surface were studied by sweeping electronic microscopy. The distribution and length of the carbides were the factor that control the mechanic behavior of materials. At 450 Centigrade, the border of the grain its founded free of carbides, also for the longest times of exposition, but the particles are presented as fine precipitates in the grain interior, with this is increased the mechanical properties by the internal interactions of hardness or oldness types. At 650 Centigrade the frontiers show a dense distribution of fine carbides. These precipitates are interacting with the borders grain, increasing lightly the mechanical properties of steel. At 850 Centigrade, were formed discontinued carbides that not affect the mechanical behavior, but whether the fracture; the resistance is reduced and the ductility is increased although to impose the thermic effect of treatment. (Author)

  9. The plane strain tests in the PROMETRA program

    Energy Technology Data Exchange (ETDEWEB)

    Cazalis, B., E-mail: bernard.cazalis@irsn.fr [Institut de Radioprotection et de Sûreté Nucléaire, IRSN/PSN-RES, F-13115 Saint-Paul Lez Durance BP3 (France); Desquines, J. [Institut de Radioprotection et de Sûreté Nucléaire, IRSN/PSN-RES, F-13115 Saint-Paul Lez Durance BP3 (France); Carassou, S.; Le Jolu, T. [Commissariat à l' Energie Atomique, CEA/DEN/DMN, F- 91191 Gif-sur-Yvette (France); Bernaudat, C. [Electricité de France, EDF/SEPTEN, F-69628 Villeurbanne (France)

    2016-04-15

    A fuel cladding mechanical test, performed under conditions of plane strain deformation in the transverse direction of tube axis, was originally developed at Pennsylvania State University. It was decided to implement this original test within the PROMETRA program using the same experimental procedure and its optimization for a ring mechanical testing on plane strain conditions (PST tests) in hot cells laboratory. This paper presents a detailed description and an interpretation of the Plane Strain Tensile (PST) tests performed in the framework of the PROMETRA program on fresh and irradiated claddings. At first, the context of the PST tests is situated and the specificities of these tests implemented at CEA are justified. Indeed, a significant adjustment of the original experimental procedure is carried out in order to test the irradiated fuel cladding in the best possible conditions. Then, the tests results on fresh Zircaloy-4 and on irradiated Zircaloy-4, M5™ and ZIRLO{sup ®} specimens are gathered. The main analyses in support of these tests, such as metallographies, fractographic examinations and finite element simulations are detailed. Finally, a synthesis of the interpretation of the tests is proposed. The PST test seems only representative of plane strain fracture conditions when the test material is very ductile (fresh or high temperature or low hydride material like M5TM). However, it provides a relevant representation of the RIA rupture initiation which is observed in irradiated cladding resulting from hydride rim damage due to the strong irradiation of a fuel rod. - Highlights: • A plane strain mechanical test performed on fuel rod claddings is described. • The tests are performed in the framework of the French PROMETRA program. • Fresh Zircaloy-4 and irradiated Zircaloy-4, M5 and ZIRLO specimens are tested. • The main analyses in support of these tests are detailed. • A synthesis of the interpretation of the PST tests is proposed.

  10. Internal crystallography and thermal history of natural gold alloys

    Science.gov (United States)

    Hough, R.; Cleverley, J. S.

    2011-12-01

    New studies of gold are revealing how metallography is a key component of our understanding of the deposition of precious alloys in primary ore systems. Alluvial gold nuggets once thought to be secondary in origin have now been shown to be the erosional residue of hypogene systems, i.e. primary. This has been achieved through analysis of the internal crystallography using electron back scattered diffraction of large area ion beam polished gold samples. Comparisons of the microstructure are also being made with experiments on gold alloys with the same Ag contents where real time heating and in-situ microstructure mapping reveal the structures are of high temperature origin. A new frontier in gold analysis in both hypogene and supergene systems is the nano domain. In hypogene settings gold at all scales can be metallic and particulate as has been directly observed in refractory ores, or the so called "invisible gold" in pyrite and arsenopyrite. Such nanoparticulate and colloidal transport of gold is a viable mechanism of dispersing the gold during weathering of ore deposits. These gold nanoparticles, long known about in materials sciences and manufacturing have now been seen in these natural environments. Such colloids are also likely to play an important role in gold transport in hydrothermal deposits. The regularly heterogeneous distribution, trace concentration and nanoparticulate grain size of metallic gold in all ore systems has made it difficult for direct observation. Yet, it is critical to be able to establish a broad view of the microstructural/microchemical residence of the actual gold in a given sample. New generation element mapping tools now allow us to 'see' this invisible gold component for the first time and to probe its chemistry and controls on deposition. These studies have the potential to provide a new approach and view of the formation, deposition and provenance history of the metal in all gold deposits.

  11. Defense Waste Processing Facility Canister Closure Weld Current Validation Testing

    Energy Technology Data Exchange (ETDEWEB)

    Korinko, P. S. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Maxwell, D. N. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2018-01-29

    Two closure welds on filled Defense Waste Processing Facility (DWPF) canisters failed to be within the acceptance criteria in the DWPF operating procedure SW4-15.80-2.3 (1). In one case, the weld heat setting was inadvertently provided to the canister at the value used for test welds (i.e., 72%) and this oversight produced a weld at a current of nominally 210 kA compared to the operating procedure range (i.e., 82%) of 240 kA to 263 kA. The second weld appeared to experience an instrumentation and data acquisition upset. The current for this weld was reported as 191 kA. Review of the data from the Data Acquisition System (DAS) indicated that three of the four current legs were reading the expected values, approximately 62 kA each, and the fourth leg read zero current. Since there is no feasible way by further examination of the process data to ascertain if this weld was actually welded at either the target current or the lower current, a test plan was executed to provide assurance that these Nonconforming Welds (NCWs) meet the requirements for strength and leak tightness. Acceptance of the welds is based on evaluation of Test Nozzle Welds (TNW) made specifically for comparison. The TNW were nondestructively and destructively evaluated for plug height, heat tint, ultrasonic testing (UT) for bond length and ultrasonic volumetric examination for weld defects, burst pressure, fractography, and metallography. The testing was conducted in agreement with a Task Technical and Quality Assurance Plan (TTQAP) (2) and applicable procedures.

  12. Characterization of an Indian sword: classic and noninvasive methods of investigation in comparison

    Science.gov (United States)

    Barzagli, E.; Grazzi, F.; Williams, A.; Edge, D.; Scherillo, A.; Kelleher, J.; Zoppi, M.

    2015-04-01

    The evolution of metallurgy in history is one of the most interesting topics in Archaeometry. The production of steel and its forging methods to make tools and weapons are topics of great interest in the field of the history of metallurgy. In the production of weapons, we find almost always the highest level of technology. These were generally produced by skilled craftsmen who used the best quality materials available. Indian swords are an outstanding example in this field and one of the most interesting classes of objects for the study of the evolution of metallurgy. This work presents the study of a Shamsheer (a sword with a curved blade with single edge) made available by the Wallace Collection in London. The purpose of this study was to determine the composition, the microstructure, the level and the direction of residual strain and their distribution in the blade. We have used two different approaches: the classical one (metallography) and a nondestructive technique (neutron diffraction): In this way, we can test differences and complementarities of these two techniques. To obtain a good characterization of artifacts studied by traditional analytical methods, an invasive approach is required. However, the most ancient objects are scarce in number, and the most interesting ones are usually in an excellent state of conservation, so it is unthinkable to apply techniques with a destructive approach. The analysis of blades that has been performed by metallographic microscopy has demonstrated the specificity of the production of this type of steel. However, metallographic analysis can give only limited information about the structural characteristics of these artifacts of high quality, and it is limited to the sampled areas. The best approach for nondestructive analysis is therefore to use neutron techniques.

  13. Preparation and characterization of cesium-137 aluminosilicate pellets for radioactive source applications

    International Nuclear Information System (INIS)

    Schultz, F.J.; Tompkins, J.A.; Haff, K.W.; Case, F.N.

    1981-07-01

    Twenty-seven fully loaded 137 Cs aluminosilicate pellets were fabricated in a hot cell by the vacuum hot pressing of a cesium carbonate/montmorillonite clay mixture at 1500 0 C and 570 psig. Four pellets were selected for characterization studies which included calorimetric measurements, metallography, scanning electron microscope and electron backscattering (SEM-BSE), electron microprobe, x-ray diffraction, and cesium ion leachability measurements. Each test pellet contained 437 to 450 curies of 137 Cs as determined by calorimetric measurements. Metallographic examinations revealed a two-phase system: a primary, granular, gray matrix phase containing large and small pores and small pore agglomerations, and a secondary fused phase interspersed throughout the gray matrix. SEM-BSE analyses showed that cesium and silicon were uniformly distributed throughout both phases of the pellet. This indicated that the cesium-silicon-clay reaction went to completion. Aluminum homogeneity was unconfirmed due to the high background noise associated with the inherent radioactivity of the test specimens. X-ray diffraction analyses of both radioactive and non-radioactive aluminosilicate pellets confirmed the crystal lattice structure to be pollucite. Cesium ion quasistatic leachability measurements determined the leach rates of fully loaded 137 Cs sectioned pollucite pellets to date to be 4.61 to 34.4 x 10 -10 kg m -2 s -1 , while static leach tests performed on unsectioned fully loaded pellets showed the leach rates of the cesium ion to date to be 2.25 to 3.41 x 10 -12 kg m -2 s -1 . The cesium ion diffusion coefficients through the pollucite pellet were calculated using Fick's first and second laws of diffusion. The diffusion coefficients calculated for three tracer level 137 Cs aluminosilicate pellets were 1.29 x 10 -16 m 2 s -1 , 6.88 x 10 -17 m 2 s -1 , and 1.35 x 10 -17 m 2 s -1 , respectively

  14. Watson: A new link in the IIE iron chain

    Science.gov (United States)

    Olsen, Edward; Davis, Andrew; Clarke, Roy S., Jr.; Schultz, Ludolf; Weber, Hartwig W.; Clayton, Robert; Mayeda, Toshiko; Jarosewich, Eugene; Sylvester, Paul; Grossman, Lawrence

    1994-01-01

    Watson, which was found in 1972 in South Australia, contains the largest single silicate rock mass seen in any known iron meteorite. A comprehensive study has been completed on this unusual meteorite: petrography, metallography, analyses of the silicate inclusion (whole rock chemical analysis, INAA, RNAA, noble gases, and oxygen isotope analysis) and mineral compositions (by electron microprobe and ion microprobe). The whole rock has a composition of an H-chondrite minus the normal H-group metal and troilite content. The oxygen isotope composition is that of the silicates in the IIE iron meteorites and lies along an oxygen isotope fractionation line with the H-group chondrites. Trace elements in the metal confirm Watson is a new IIE iron. Whole rock Watson silicate shows an enrichment in K and P (each approximately 2X H-chondrites). The silicate inclusion has a highly equilibrated igneous (peridotite-like) texture with olivine largely poikilitic within low-Ca pyroxene: olivine (Fa20), opx (Fs17Wo3), capx (Fs9Wo14)(with very fine exsolution lamellae), antiperthite feldspar (An1-3Or5) with less than 1 micron exsolution lamellae (An1-3Or greater than 40), shocked feldspar with altered stoichiometry, minor whitlockite (also a poorly characterized interstitial phosphate-rich phase) and chromite, and only traces of metal and troilite. The individual silicate minerals have normal chondritic REE patterns, but whitlockite has a remarkable REE pattern. It is very enriched in light REE (La is 720X C1, and Lu is 90X C1, as opposed to usual chonditic values of approximately 300X and 100-150X, respectively) with a negative Eu anomaly. The enrichment of whole rock K is expressed both in an unusually high mean modal Or content of the feldspar, Or13, and in the presence of antiperthite.

  15. Influence of processing parameters on microstructure and tensile properties of TG6 titanium alloy

    International Nuclear Information System (INIS)

    Wang Tao; Guo Hongzhen; Wang Yanwei; Yao Zekun

    2010-01-01

    Research highlights: → This paper highlights the relationships among processing parameters, microstructure and tensile properties of TG6 high temperature titanium alloy. → The microstructural evolutions under different processing parameters were studied by the quantitative metallography, and the effects of microstructure on room and high temperature tensile properties of TG6 alloy were analysed by SEM and TEM. → Linear relationships of elongation vs. volume fraction of primary α phase and ultimate tensile strength vs. thickness of lamellar α phase were determined. - Abstract: Near-isothermal forging of the TG6 titanium alloy was conducted on microprocessor-controlled 630 ton hydraulic press at the deformation temperatures ranging from 850 deg. C to 1045 deg. C, the strain rates of 0.0008 s -1 , 0.003 s -1 and 0.008 s -1 and the deformation degree from 10% to 70%, and then different double heat treatments were applied to the forged specimens. The microstructural evolutions were researched by optical microscope and the microstructural features, i.e. volume fraction of primary α phase and thickness of lamellar α phase, were measured by means of the image analysis software. The room and high temperature tensile properties were obtained for all the specimens. Effects of microstructure on the properties were analysed by scanning electronic microscope. It was found that tenslie properties depended on microstructural features strongly. The plots of ultimate tensile strength vs. thickness of α lamellae and elongation vs. volume fraction of primary α phase produced straight lines. The liner equations were determined by fitting the experimental date, respectively. Compared to other parameters, heat treatment had more influence on the tensile strength and the tensile plasticity was more sensitive to the forging temperature.

  16. Oxide Scales Formed on NiTi and NiPtTi Shape Memory Alloys

    Science.gov (United States)

    Smialek, James L.; Garg, Anita; Rogers, Richard B.; Noebe, Ronald D.

    2011-01-01

    Ni-49Ti and Ni-30Pt-50Ti (at.%) shape memory alloys were oxidized isothermally in air over the temperature range of 500 to 900 C. The microstructure, composition, and phase content of the scales were studied by SEM, EDS, XRD, and metallography. Extensive plan view SEM/EDS identified various features of intact or spalled scale surfaces. The outer surface of the scale was a relatively pure TiO2 rutile structure, typified by a distinct highly striated and faceted crystal morphology. Crystal size increased significantly with temperature. Spalled regions exhibited some porosity and less distinct features. More detailed information was obtained by correlation of SEM/EDS studies of 700 C/100 hr cross-sections with XRD analyses of serial or taper-polishing of plan surfaces. Overall, multiple layers exhibited graded mixtures of NiO, TiO2, NiTiO3, Ni(Ti) or Pt(Ni,Ti) metal dispersoids, Ni3Ti or Pt3Ti depletion zones, and substrate, in that order. The NiTi alloy contained a 3 at.% Fe impurity that appeared in embedded localized Fe-Ti-rich oxides, while the NiPtTi alloy contained a 2 v/o dispersion of TiC that appeared in lower layers. The oxidation kinetics of both alloys (in a previous report) indicated parabolic growth and an activation energy (250 kJ/mole) near those reported in other Ti and NiTi studies. This is generally consistent with TiO2 existing as the primary scale constituent, as described here.

  17. El soporte de Les Ferreres de Calaceite (Teruel: una revisión desde su tecnología y contexto

    Directory of Open Access Journals (Sweden)

    Armada, Xosé Lois

    2011-12-01

    Full Text Available This paper offers a new approach to the bronze stand of Les Ferreres de Calaceite from two perspectives. On the one hand, a technological study using EDXRF and metallography in order to understand the manufacturing process. On the other, a reconstruction of its archaeological context, using several types of sources in order to gain a better understanding of its significance and chronology. In our opinion, the object was made by a well-trained bronze-worker during the first half of the sixth century BC, using complex technology and emulating earlier bronze stands of Mediterranean origin. Its iconography and archaeological context reflect the symbolic codes of early Iron Age societies in northeast Iberia.Este artículo ofrece una nueva aproximación al soporte de bronce de Les Ferreres de Calaceite a partir de dos tipos de información. Por un lado, un estudio tecnológico utilizando EDXRF y metalografía, con el objetivo de conocer el proceso de fabricación. Por otro, una reconstrucción de su contexto arqueológico, utilizando diversos tipos de información, con el objetivo de aproximarse a su significado y cronología. En nuestra opinión, el objeto fue fabricado por un experto broncista en la primera mitad del siglo VI a.n.e., utilizando una tecnología compleja y emulando antiguos soportes de bronce de origen mediterráneo. Su iconografía y contexto arqueológico reflejan códigos simbólicos de las sociedades de inicios de la Edad del Hierro del Nordeste peninsular.

  18. Manufacturing development of low activation vanadium alloys

    International Nuclear Information System (INIS)

    Smith, J.P.; Johnson, W.R.; Baxi, C.B.

    1996-10-01

    General Atomics is developing manufacturing methods for vanadium alloys as part of a program to encourage the development of low activation alloys for fusion use. The culmination of the program is the fabrication and installation of a vanadium alloy structure in the DIII-D tokamak as part of the Radiative Divertor modification. Water-cooled vanadium alloy components will comprise a portion of the new upper divertor structure. The first step, procuring the material for this program has been completed. The largest heat of vanadium alloy made to date, 1200 kg of V-4Cr-4Ti, has been produced and is being converted into various product forms. Results of many tests on the material during the manufacturing process are reported. Research into potential fabrication methods has been and continues to be performed along with the assessment of manufacturing processes particularly in the area of joining. Joining of vanadium alloys has been identified as the most critical fabrication issue for their use in the Radiative Divertor Program. Joining processes under evaluation include resistance seam, electrodischarge (stud), friction and electron beam welding. Results of welding tests are reported. Metallography and mechanical tests are used to evaluate the weld samples. The need for a protective atmosphere during different welding processes is also being determined. General Atomics has also designed, manufactured, and will be testing a helium-cooled, high heat flux component to assess the use of helium cooled vanadium alloy components for advanced tokamak systems. The component is made from vanadium alloy tubing, machined to enhance the heat transfer characteristics, and joined to end flanges to allow connection to the helium supply. Results are reported

  19. Types and analysis of defects in welding junctions of the header to steam generator shells on power-generating units with VVER-1000

    Science.gov (United States)

    Ozhigov, L. S.; Voevodin, V. N.; Mitrofanov, A. S.; Vasilenko, R. L.

    2016-10-01

    Investigation objects were metal templates, which were cut during the repair of welding junction no. 111 (header to the steam generator shell) on a power-generating unit with VVER-1000 of the South-Ukraine NPP, and substances of mud depositions collected from walls of this junction. Investigations were carried out using metallography, optical microscopy, and scanning electron microscopy with energy dispersion microanalysis by an MMO-1600-AT metallurgical microscope and a JEOL JSM-7001F scanning electron microscope with the Shottky cathode. As a result of investigations in corrosion pits and mud depositions in the area of welding junction no. 111, iron and copper-enriched particles were revealed. It is shown that, when contacting with the steel header surface, these particles can form microgalvanic cells causing reactions of iron dissolution and the pit corrosion of metal. Nearby corrosion pits in metal are microcracks, which can be effect of the stress state of metal under corrosion pits along with revealed effects of twinning. The hypothesis is expressed that pitting corrosion of metal occurred during the first operation period of the power-generating unit in the ammonia water chemistry conditions (WCC). The formation of corrosion pits and nucleating cracks from them was stopped with the further operation under morpholine WCC. The absence of macrocracks in metal of templates verifies that, during operation, welding junction no. 111 operated under load conditions not exceeding the permissible ones by design requirements. The durability of the welding junction of the header to the steam generator shell significantly depends on the technological schedule of chemical cleaning and steam generator shut-down cooling.

  20. Oxidation of Copper Alloy Candidates for Rocket Engine Applications

    Science.gov (United States)

    Ogbuji, Linus U. Thomas; Humphrey, Donald L.

    2002-01-01

    The gateway to affordable and reliable space transportation in the near future remains long-lived rocket-based propulsion systems; and because of their high conductivities, copper alloys remain the best materials for lining rocket engines and dissipating their enormous thermal loads. However, Cu and its alloys are prone to oxidative degradation -- especially via the ratcheting phenomenon of blanching, which occurs in situations where the local ambient can oscillate between oxidation and reduction, as it does in a H2/02- fuelled rocket engine. Accordingly, resistance to blanching degradation is one of the key requirements for the next generation of reusable launch vehicle (RLV) liner materials. Candidate copper alloys have been studied with a view to comparing their oxidation behavior, and hence resistance to blanching, in ambients corresponding to conditions expected in rocket engine service. These candidate materials include GRCop-84 and GRCop-42 (Cu - Cr-8 - Nb-4 and Cu - Cr-4 - Nb-2 respectively); NARloy-Z (Cu-3%Ag-0.5%Y), and GlidCop (Cu-O.l5%Al2O3 ODS alloy); they represent different approaches to improving the mechanical properties of Cu without incurring a large drop in thermal conductivity. Pure Cu (OFHC-Cu) was included in the study to provide a baseline for comparison. The samples were exposed for 10 hours in the TGA to oxygen partial pressures ranging from 322 ppm to 1.0 atmosphere and at temperatures of up to 700 C, and examined by SEM-EDS and other techniques of metallography. This paper will summarize the results obtained.

  1. The plane strain tests in the PROMETRA program

    International Nuclear Information System (INIS)

    Cazalis, B.; Desquines, J.; Carassou, S.; Le Jolu, T.; Bernaudat, C.

    2016-01-01

    A fuel cladding mechanical test, performed under conditions of plane strain deformation in the transverse direction of tube axis, was originally developed at Pennsylvania State University. It was decided to implement this original test within the PROMETRA program using the same experimental procedure and its optimization for a ring mechanical testing on plane strain conditions (PST tests) in hot cells laboratory. This paper presents a detailed description and an interpretation of the Plane Strain Tensile (PST) tests performed in the framework of the PROMETRA program on fresh and irradiated claddings. At first, the context of the PST tests is situated and the specificities of these tests implemented at CEA are justified. Indeed, a significant adjustment of the original experimental procedure is carried out in order to test the irradiated fuel cladding in the best possible conditions. Then, the tests results on fresh Zircaloy-4 and on irradiated Zircaloy-4, M5™ and ZIRLO ® specimens are gathered. The main analyses in support of these tests, such as metallographies, fractographic examinations and finite element simulations are detailed. Finally, a synthesis of the interpretation of the tests is proposed. The PST test seems only representative of plane strain fracture conditions when the test material is very ductile (fresh or high temperature or low hydride material like M5TM). However, it provides a relevant representation of the RIA rupture initiation which is observed in irradiated cladding resulting from hydride rim damage due to the strong irradiation of a fuel rod. - Highlights: • A plane strain mechanical test performed on fuel rod claddings is described. • The tests are performed in the framework of the French PROMETRA program. • Fresh Zircaloy-4 and irradiated Zircaloy-4, M5 and ZIRLO specimens are tested. • The main analyses in support of these tests are detailed. • A synthesis of the interpretation of the PST tests is proposed.

  2. Effect of SiC addition to the characteristics of Al-11Zn-6.7Mg composite produced by squeeze casting for ballistic application

    Science.gov (United States)

    Adiputra, R. F.; Wijanarko, R.; Angela, I.; Sofyan, B. T.

    2018-01-01

    Aluminium composite material as an alternative to steel used in body of tactical vehicles has been studied. Addition of SiC was expected to have strengthening effect on the composite matrix therefore improving its ballistic performance. Composites of Al-11Zn-6.7Mg matrix and SiC strengthening particles with the fraction of 0, 10, and 15 vol. % were fabricated through squeeze casting process. Composite samples were then precipitation strengthened at 130 °C for 102 h to further improve their toughness. Final products were characterized by using chemical composition testing, optical microscopy, Scanning Electron Microscope – Energy Dispersive Spectroscopy (SEM-EDS) and quantitative metallography to calculate porosity, hardness test, impact test, and type III ballistic test in accordance with NIJ 0108.04 standard. The results showed that increase in SiC volume fraction from 0 to 10 and 15 vol. % managed to improve the hardness from 73 to 85 and 87 HRB, respectively, while on the other hand reduced the impact values from 12,278.69 to 11,290.35 and 9,924.54 J/m2. SEM-EDS observation confirmed the presence of Mg3Zn3Al2 intermetallic compound which formed during solidification and indicated the precipitation of MgZn2 precipitates during ageing. The ballistic testing demonstrated a promising result of the potential of Al-11Zn-6.7Mg composite strengthened by 15 vol. % SiC to withstand penetration of type III bullet (7.62 mm).

  3. Influence of molybdenum content on transformation behavior of high performance bridge steel during continuous cooling

    International Nuclear Information System (INIS)

    Chen, Jun; Tang, Shuai; Liu, Zhenyu; Wang, Guodong

    2013-01-01

    Highlights: ► The bainite transformation field was refined. ► The empirical equation to estimate the GF s was established. ► Transformation behavior was studied with serially increasing Mo addition. ► The molybdenum content can be lowered as the cooling rate is increased. ► GF transformation field is also shifted to right by increasing Mo content. - Abstract: The continuous-cooling-transformation (CCT) diagrams of high performance bridge steel with different molybdenum content were plotted by means of a combined method of dilatometry and metallography. The results show that the molybdenum addition of 0.17 wt% does not noticeably alter the transformation behavior, whereas 0.38 wt% significantly. In addition, the molybdenum addition of 0.38 wt% completely eliminates the formation of polygonal ferrite (PF) and significantly lower the granular ferrite (GF) transformation starting temperatures throughout the range of cooling rates studied. At lower cooling rates, with the increase of the molybdenum content, the martensite/austenite (M/A) constituents are noticeably refined, whereas the effects are not obvious at higher cooling rates. Moreover, the molybdenum addition of 0.38 wt% can significantly increase the Vickers hardness, but the Vickers hardness increments (by comparison of Mo-0.17wt% steel and Mo-0.38wt% steel) are sharply reduced at the cooling rate of 30 °C/s, indicating that at higher cooling rate, the molybdenum usage can be saved and the higher strengthen can be also gained. It could be found the GF transformation starting temperature is linear with the cooling rate. The empirical equation was established to calculate GF transformation starting temperatures, and the calculated values are in good agreement with measured ones

  4. Spark Plasma Sintering of Load-Bearing Iron-Carbon Nanotube-Tricalcium Phosphate CerMets for Orthopaedic Applications

    Science.gov (United States)

    Montufar, Edgar B.; Horynová, Miroslava; Casas-Luna, Mariano; Diaz-de-la-Torre, Sebastián; Celko, Ladislav; Klakurková, Lenka; Spotz, Zdenek; Diéguez-Trejo, Guillermo; Fohlerová, Zdenka; Dvorak, Karel; Zikmund, Tomáš; Kaiser, Jozef

    2016-04-01

    Recently, ceramic-metallic composite materials (CerMets) have been investigated for orthopaedic applications with promising results. This first generation of bio-CerMets combine the bioactivity of hydroxyapatite with the mechanical stability of titanium to fabricate bioactive, tough and biomechanically more biocompatible osteosynthetic devices. Nonetheless, these first CerMets are not biodegradable materials and a second surgery is required to remove the implant after bone healing. The present work aims to develop the next generation bio-CerMets, which are potential biodegradable materials. The process to produce the new biodegradable CerMet consisted of mixing powder of soluble and osteoconductive alpha tricalcium phosphate with biocompatible and biodegradable iron with consolidation through spark plasma sintering (SPS). The microstructure, composition and mechanical strength of the new CerMet were studied by metallography, x-ray diffraction and diametral tensile strength tests, respectively. The results show that SPS produces CerMet with higher mechanical performance (120 MPa) than the ceramic component alone (29 MPa) and similar mechanical strength to the pure metallic component (129 MPa). Nonetheless, although a short sintering time (10 min) was used, partial transformation of the alpha tricalcium phosphate into its allotropic and slightly less soluble beta phase was observed. Cell adhesion tests show that osteoblasts are able to attach to the CerMet surface, presenting spread morphology regardless of the component of the material with which they are in contact. However, the degradation process restricted to the small volume of the cell culture well quickly reduces the osteoblast viability.

  5. The Ag2Se-HgSe-GeSe2 system and crystal structures of the compounds

    International Nuclear Information System (INIS)

    Parasyuk, O.V.; Gulay, L.D.; Romanyuk, Ya.E.; Olekseyuk, I.D.; Piskach, L.V.

    2003-01-01

    The phase diagram of the quasi-ternary Ag 2 Se-HgSe-GeSe 2 system at 298 K was investigated using X-ray phase analysis and metallography. The formation of five intermediate quaternary phases β (Ag ∼7.12-∼6.32 Hg ∼0.44-∼0.82 GeSe 6 ), γ (Ag ∼6.08-∼4.00 Hg ∼0.96-∼2.00 GeSe 6 ), δ (Ag 3.4 Hg 2.3 GeSe 6 ), ε (Ag ∼2.24-∼2.00 Hg ∼2.88-∼3.00 GeSe 6 ) and ∼Ag 1.4 Hg 1.3 GeSe 6 was established. The crystal structure of the β-phase (for the Ag 6.504 Hg 0.912 GeSe 6 composition) was determined using X-ray single crystal diffraction. It crystallizes in a cubic structure (space group F4-bar 3m) with the lattice parameter a=1.09026(4) nm. The crystal structure of the δ-phase (Ag 3.4 Hg 2.3 GeSe 6 ) was determined using X-ray powder diffraction (space group F4-bar 3m, a=1.07767(8) nm). The crystal structure determination of the γ-phase (space group Pmn2 1 ) was performed for the compositions Ag 5.6 Hg 1.2 GeSe 6 , Ag 4.8 Hg 1.6 GeSe 6 and Ag 4 Hg 2 GeSe 6 using X-ray powder diffraction. The crystal structure of the LT-Hg 2 GeSe 4 compound (space group I4-bar , a=0.56786(2), c=1.12579(5) nm) was confirmed by powder diffraction also.

  6. Evaluation of microstructure of irradiated fuel channel components of PHWR

    International Nuclear Information System (INIS)

    Ramadasan, E.

    2005-01-01

    Performance evaluation and failure analysis of irradiated reactor structural components such as those in-core and PHT circuit components necessitate metallographic evaluation using special metallographic specimen preparation techniques due to the radiation dose and contamination levels involved in handling the specimens. The metallographic specimen preparation techniques that are resorted to involve use of fully automatic and semi automatic machines, shielded metallographic microscope and specialised equipment developed for lead-cell metallography. The techniques used and the results obtained in the metallographic studies on irradiated fuel channel components such as pressure tubes and garter springs of various Indian PHWRs at RAPS, NAPS and MAPS are presented as case studies in the paper. The evaluation of oxidation and hydriding behaviour of zircaloy-2 pressure tubes and garter springs are presented. The paper also gives in detail the microstructural evaluation of hydride blistering seen at the PT-CT contact location of the pressure tubes of RAPS-2. The evaluation revealed that the hydride blisters was small compared to their length, unlike the hydride blisters seen in the CANDU pressure tube G-16 of Pickering-2. This could be attributed to be due to the difference in the annulus conditions between the two types of reactors. The hydride blisters in J-07 pressure tube of RAPS-2 had ductile material adjacent to them. The paper also gives the hydride blistering observation on irradiated Zr-2.5% Nb-0.5% Cu garter springs of RAPS-2. It was seen that there was only negligible hydriding of the garter springs during service through they showed presence of benign hydride blisters in them. The general hydriding observations made on the pressure tubes of Indian PHWRs under different conditions are also presented. (author)

  7. Estudio de los tipos de cráteres obtenidos en el impacto de proyectiles 5,56 SS109, sobre blancos de acero AISI-SAE 1045

    Directory of Open Access Journals (Sweden)

    Castro, Álvaro

    2000-02-01

    Full Text Available The present work describes the morphology and formation of the types of craters obtained with the impact of projectiles 5,56 SS109 over seven steel plates AISI-SAE 1045 that received different cycles of heat treatment. A comparison between the type of deformation and fracture structures and the ones generated by the impact of this projectile over one steel armor plate was made. Each one of the craters was characterized by visual and metallography observation. The influence of the plate microstructure on the efficiency for stopping the projectile and the mechanism of craters formation was evaluated.

    En el presente trabajo se describe la morfología y formación de los tipos de cráteres obtenidos, en el impacto de proyectiles 5,56 SS109, sobre siete chapas de acero AISI-SAE 1045 que fueron sometidas a diferentes tratamientos térmicos, comparando el tipo de estructuras de deformación y fractura obtenidas con las formadas por el impacto de uno de estos proyectiles sobre una chapa comercial para blindaje. Cada uno de los cráteres se caracterizó mediante ensayos de inspección visual y metalografía evaluándose, a partir de los resultados, el papel que ejerce la microestructura obtenida sobre el nivel de eficiencia en la detención del proyectil por parte de la chapa y el mecanismo de formación de los cráteres.

  8. Metalografía en color de los aceros inoxidables mediante la técnica de ataque coloreado

    Directory of Open Access Journals (Sweden)

    Fosca, C.

    1996-08-01

    Full Text Available The color metallography by tint etching allows the identification and quantification by optical microscopy of phases and constituents present in the microstructure of a great number alloys. The principle of this technique consists of the build up of an interference film on the alloy surface as consequence of electrochemical reactions between the metallic surface and the tint etching reagent. The application of the tint etching to the metallographic analysis of stainless steels enable the identification and quantification, by image analysis, of secondary phases, as ferrite in the austenitic stainless steels, or secondary austenite and sigma phase in the duplex stainless steels.

    La metalografía en color mediante la técnica de ataque coloreado permite la identificación y cuantificación, por el contraste de color, de diversas fases y constituyentes presentes en la microestructura de un gran número de aleaciones. La técnica consiste en depositar una película de interferencia en la superficie del material como consecuencia de reacciones electroquímicas entre el metal y el reactivo de ataque coloreado. La aplicación de la técnica de ataque coloreado en los aceros inoxidables permite la identificación y cuantificación, mediante análisis de imagen, de fases secundarias como la ferrita en los aceros inoxidables austeníticos o la austenita secundaria y la fase sigma en los aceros inoxidables dúplex.

  9. Definition of the minimum longitude of insert in the rebuilding of Charpy test tubes for surveillance and life extension of vessels in Mexico

    International Nuclear Information System (INIS)

    Romero C, J.; Hernandez C, R.; Rocamontes A, M.

    2011-11-01

    In the National Institute of Nuclear Research (Mexico) a welding system for the rebuilding of Charpy test tubes has been developed, automated, qualified and used for the surveillance of the mechanical properties (mainly embrittlement) of the vessel. This system uses the halves of the rehearsed Charpy test tubes of the surveillance capsules extracted of the reactors, to obtain, of a rehearsed test tube, two reconstituted test tubes. This rebuilding process is used so much in the surveillance program like in the potential extension of the operation license of the vessel. To the halves of Charpy test tubes that have been removed the deformed part by machine are called -insert- and in a very general way the rebuilding consists in weld with the welding process -Stud Welding- two metallic implants in the ends of the insert, to obtain a reconstituted test tube. The main characteristic of this welding are the achieved small dimensions, so much of the areas welded as of the areas affected by the heat. The applicable normative settles down that the minim longitude of the insert for the welding process by Stud Welding it should be of 18 mm, however according to the same normative this longitude can diminish if is demonstrated analytic or experimentally that the central volume of 1 cm 3 in the insert is not affected. In this work the measurement of the temperature profiles to different distances of the welding interface is presented, defining an equation for the maximum temperatures reached in function of the distance, on the other hand the real longitude affected in the test tube by means of metallography is determined and this way the minimum longitude of the insert for this developed rebuilding system was determined. (Author)

  10. Triple Plate Mold Final Report: Optimization of the Mold Design and Casting Parameters for a Thin U-10mo Fuel Casting

    Energy Technology Data Exchange (ETDEWEB)

    Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-01-04

    This work describes the experiments and modeling that have been performed to improve and try to optimize the simultaneous casting of three plates of U-10wt%Mo in a single coil vacuum induction melting (VIM) furnace. The plates of interest are 280 mm wide by 203 mm tall by 5 mm thick (11" x 8" x 0.2"). The initial mold design and processing parameters were supplied by Y-12. The mold and casting cavity were instrumented with a number of thermocouples, and the casting performed to determine the thermal history of the mold and casting. The resulting cast plates were radiographed and numerous defects identified. Metallography was performed to help identify the nature of the radiographically observed defects. This information was then used to validate a mold filling and solidification model of that casting. Based on the initial casting, good casting design practice, and process simulation of several design alternatives, a revised design was developed with the goal of minimizing casting defects such as porosity. The redesigned mold had a larger hot-top and had its long axis along the horizontal direction. These changes were to try to develop a strong thermal gradient conducive to good feeding and minimization of micro- and macroporosity in the cast plates. An instrumented casting was then performed with the revised mold design and a linear distributor. This design yielded cast plates with significantly less radiographically identified defects. Unfortunately, there was significant variation in plate weight and metal content in their hot-tops. Fluid flow simulations were then performed on this mold/distributor design. This helped identify the issue with this linear distributor design. Additional simulations were then performed on candidate distributor redesigns and a preferred distributor annular design was identified. This improved annular design was used to produce a third instrumented casting with favorable results. These refined designs and their radiographic

  11. Hot laboratory in Saclay. Equipment and radio-metallurgy technique of the hot lab in Saclay. Description of hot cell for handling of plutonium salts. Installation of an hot cell; Laboratoire a tres haute activite de Saclay. Equipement et techniques radiometallurgiques du laboratoire a haute activite de Saclay. Description de cellules pour manipulation de sels de plutonium. Amenagement d'une cellule du laboratoire de haute activite

    Energy Technology Data Exchange (ETDEWEB)

    Bazire, R.; Blin, J.; Cherel, G.; Duvaux, Y.; Cherel, G.; Mustelier, J.P.; Bussy, P.; Gondal, G.; Bloch, J.; Faugeras, P.; Raggenbass, A.; Raggenbass, P.; Fufresne, J. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1959-07-01

    Describes the conception and installation of the hot laboratory in Saclay (CEA, France). The construction ended in 1958. The main aim of this laboratory is to examine fuel rods of EL2 and EL3 as well as nuclear fuel studies. It is placed in between both reactors. In a first part, the functioning and specifications of the hot lab are given. The different hot cells are described with details of the ventilation and filtration system as well as the waste material and effluents disposal. The different safety measures are explained: description of the radiation protection, decontamination room and personnel monitoring. The remote handling equipment is composed of cutting and welding machine controlled with manipulators. Periscopes are used for sight control of the operation. In a second part, it describes the equipment of the hot lab. The unit for an accurate measurement of the density of irradiated uranium is equipped with an high precision balance and a thermostat. The equipment used for the working of irradiated uranium is described and the time length of each operation is given. There is also an installation for metallographic studies which is equipped with a manipulation bench for polishing and cleaning surfaces and a metallographic microscope. X-ray examination of uranium pellets will also be made and results will be compared with those of metallography. The last part describes the hot cells used for the manipulation of plutonium salts. The plutonium comes from the reprocessing plant and arrived as a nitric solution. Thus these cells are used to study the preparation of plutonium fluorides from nitric solution. The successive operations needed are explained: filtration, decontamination and extraction with TBP, purification on ion exchangers and finally formation of the plutonium fluorides. Particular attention has been given to the description of the specifications of the different gloveboxes and remote handling equipment used in the different reaction steps and

  12. Definition of the minimum longitude of insert in the rebuilding of Charpy test tubes for surveillance and life extension of vessels in Mexico; Definicion de la longitud minima de inserto en la reconstitucion de probetas Charpy para vigilancia y extension de vida de vasijas en Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Romero C, J.; Hernandez C, R.; Rocamontes A, M., E-mail: jesus.romero@inin.gob.mx [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico)

    2011-11-15

    In the National Institute of Nuclear Research (Mexico) a welding system for the rebuilding of Charpy test tubes has been developed, automated, qualified and used for the surveillance of the mechanical properties (mainly embrittlement) of the vessel. This system uses the halves of the rehearsed Charpy test tubes of the surveillance capsules extracted of the reactors, to obtain, of a rehearsed test tube, two reconstituted test tubes. This rebuilding process is used so much in the surveillance program like in the potential extension of the operation license of the vessel. To the halves of Charpy test tubes that have been removed the deformed part by machine are called -insert- and in a very general way the rebuilding consists in weld with the welding process -Stud Welding- two metallic implants in the ends of the insert, to obtain a reconstituted test tube. The main characteristic of this welding are the achieved small dimensions, so much of the areas welded as of the areas affected by the heat. The applicable normative settles down that the minim longitude of the insert for the welding process by Stud Welding it should be of 18 mm, however according to the same normative this longitude can diminish if is demonstrated analytic or experimentally that the central volume of 1 cm{sup 3} in the insert is not affected. In this work the measurement of the temperature profiles to different distances of the welding interface is presented, defining an equation for the maximum temperatures reached in function of the distance, on the other hand the real longitude affected in the test tube by means of metallography is determined and this way the minimum longitude of the insert for this developed rebuilding system was determined. (Author)

  13. High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

    2007-02-15

    This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

  14. Deterioro y estrategias de conservación de elementos metálicos de interés patrimonial de la estación de ferrocarril de Aranjuez

    Directory of Open Access Journals (Sweden)

    Contreras, J.

    2011-02-01

    Full Text Available The conservation state of metallic structures (shelters of platforms and travellers building of the railway station of Aranjuez has been evaluated. The objectives include the diagnosis of processes and mechanisms of deterioration, degradation and corrosion occurred, as well as the best intervention and preventive conservation criteria for correct preservation. Metallic materials are the real protagonists of the Aranjuez station architectural style and possess notable historical interest. Their macroscopic and microscopic pathologies were determined by using optical microscopy and field emission scanning electron microscopy. Likewise, an analytical study by X-ray diffractometry, metallography and X-ray energy dispersive spectrometry was carried out. Experimental results clarified the chemical-physical degradation processes, the intervention recommendations and preventive conservation guidelines.

    Se ha evaluado el estado de conservación de las marquesinas metálicas de los andenes y terminal de viajeros de la estación de ferrocarril de Aranjuez. Los objetivos incluyen la diagnosis de los procesos y mecanismos de deterioro, degradación y corrosión que han tenido lugar, y el establecimiento de criterios de intervención, rehabilitación y conservación preventiva, adecuados para su correcta preservación. Se determinaron las patologías macroscópicas y microscópicas de los materiales metálicos que, por su naturaleza y protagonismo en las marquesinas, poseen un considerable interés histórico, mediante observaciones de microscopía óptica y microscopía electrónica de barrido de emisión de campo. También se ha llevado a cabo un estudio analítico utilizando difractometría de rayos X, análisis metalográfico y microanálisis por dispersión de energías de rayos X. La evaluación de los resultados obtenidos permitió esclarecer los procesos químico-físicos de degradación, así como el establecimiento de recomendaciones de

  15. AISI/DOE Technology Roadmap Program: Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels

    Energy Technology Data Exchange (ETDEWEB)

    Wayne Chuko; Jerry Gould

    2002-07-08

    This report describes work accomplished in the project, titled ''Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels.'' The Phase 1 of the program involved development of in-situ temper diagrams for two gauges of representative dual-phase and martensitic grades of steels. The results showed that tempering is an effective way of reducing hold-time sensitivity (HTS) in hardenable high-strength sheet steels. In Phase 2, post-weld cooling rate techniques, incorporating tempering, were evaluated to reduce HTS for the same four steels. Three alternative methods, viz., post-heating, downsloping, and spike tempering, for HTS reduction were investigated. Downsloping was selected for detailed additional study, as it appeared to be the most promising of the cooling rate control methods. The downsloping maps for each of the candidate steels were used to locate the conditions necessary for the peak response. Three specific downslope conditions (at a fix ed final current for each material, timed for a zero-, medium-, and full-softening response) were chosen for further metallurgical and mechanical testing. Representative samples, were inspected metallographically, examining both local hardness variations and microstructures. The resulting downslope diagrams were found to consist largely of a C-curve. The softening observed in these curves, however, was not supported by subsequent metallography, which showed that all welds made, regardless of material and downslope condition, were essentially martensitic. CCT/TTT diagrams, generated based on microstructural modeling done at Oak Ridge National Laboratories, showed that minimum downslope times of 2 and 10 s for the martensitic and dual-phase grades of steels, respectively, were required to avoid martensite formation. These times, however, were beyond those examined in this study. These results show that downsloping is not an effective means of reducing HTS for

  16. Multi-scale Characterization of Hyperplasticity and Failure in Dual Phase Steels Subject to Electrohydraulic Forming

    Science.gov (United States)

    Samei, Javad

    In this research, three commercial dual phase steel sheets, i.e. DP500, DP780 and DP980, were formed under quasi-static and high strain rate conditions using the Nakazima test and Electrohydraulic Forming (EHF), respectively. In EHF, as a result of a high-voltage electrical discharge between two electrodes in a water chamber, a shock wave was produced which travelled through the water and formed the sheet into the final shape. When a 34° conical die was used in EHF, significant formability improvement, known as hyperplasticity, was achieved in the specimens compared to the specimens formed in the Nakazima test. In this research, hyperplasticity as well as failure in the specimens were characterized at different scales of observation. Quantitative metallography showed relative deformation improvement of around 20% in ferrite and 100% in martensite when formed under EHF. Dislocations in ferrite and deformation twinning in martensite were found to be responsible for the significant improvements of deformation in the constituents under EHF. As a mechanism of failure, voids were found to nucleate in the ferrite/martensite interface due to decohesion. However, under EHF, the significant deformation improvement of martensite enhanced the plastic compatibility between ferrite and martensite. Consequently, the strain gradient across the ferrite/martensite interface, i.e. decohesion, was reduced and nucleation and growth of the interfacial voids was suppressed. Furthermore, quantitative analysis of the voids showed that void growth in the specimens formed under EHF was slower than in the specimens formed in the Nakazima test. The reason was attributed to impact of the sheet against the die that generates significant compressive and shear stresses which act against void growth. Therefore, under EHF, coalescence of the voids to form micro-cracks was postponed to higher levels of strains which resulted in suppression of failure. Fractography of the specimens showed ductile

  17. Failure analysis of beryllium tile assembles following high heat flux testing for the ITER program

    International Nuclear Information System (INIS)

    Odegard, B.C. Jr.; Cadden, C. H.; Yang, N. Y. C.

    2000-01-01

    The following document describes the processing, testing and post-test analysis of two Be-Cu assemblies that have successfully met the heat load requirements for the first wall and dome sections for the ITER (International Thermonuclear Experimental Reactor) fusion reactor. Several different joint assemblies were evaluated in support of a manufacturing technology investigation aimed at diffusion bonding or brazing a beryllium armor tile to a copper alloy heat sink for fusion reactor applications. Judicious selection of materials and coatings for these assemblies was essential to eliminate or minimize interactions with the highly reactive beryllium armor material. A thin titanium layer was used as a diffusion barrier to isolate the copper heat sink from the beryllium armor. To reduce residual stresses produced by differences in the expansion coefficients between the beryllium and copper, a compliant layer of aluminum or aluminum-beryllium (AlBeMet-150) was used. Aluminum was chosen because it does not chemically react with, and exhibits limited volubility in, beryllium. Two bonding processes were used to produce the assemblies. The primary process was a diffusion bonding technique. In this case, undesirable metallurgical reactions were minimized by keeping the materials in a solid state throughout the fabrication cycle. The other process employed an aluminum-silicon layer as a brazing filler material. In both cases, a hot isostatic press (HIP) furnace was used in conjunction with vacuum-canned assemblies in order to minimize oxidation and provide sufficient pressure on the assemblies for full metal-to-metal contact and subsequent bonding. The two final assemblies were subjected to a suite of tests including: tensile tests and electron and optical metallography. Finally, high heat flux testing was conducted at the electron beam testing system (EBTS) at Sandia National Laboratories, New Mexico. Here, test mockups were fabricated and subjected to normal heat loads to

  18. A novel seeding methodology for determining the detectability and effects of inclusions in titanium castings

    Science.gov (United States)

    Ret, Paul Louis

    A novel artificial inclusion seeding methodology was developed to simulate actual titanium investment casting inclusions. Inclusions were added to machined holes in cast titanium plate (Ti-6Al-4V). After being welded closed in a vacuum, hot isostatic pressing (HIP) was utilized to incorporate the inclusions into the cast material. To validate that this methodology did not result in inherent mechanical property degradation, machined, backfilled, and HIPed holes were produced and compared to virgin, cast Ti-6Al-4V material. Fatigue test results indicated that the drill and HIP methodology did not result in any fundamental mechanical property degradation that would bias comparative results. Validation that the artificially seeded inclusions were equivalent to "as cast" inclusions was completed. The nondestructive inspection response (to multiple techniques), mechanical fatigue behavior, and metallographic characteristics of the inclusions artificially seeded by the developed methodology were determined to be indecipherable from "as cast" inclusions. The industry need for supporting data in terms of nondestructive inspection, metallography, and fatigue life was also addressed by this work. The data generated to evaluate the novel seeding methodology was examined with respect to Ti-6Al-4V casting design and inspection needs. The industry methodology for developing radiographic probability of detection data for both ceramic and hard alpha inclusions was determined to be unconservative. The absence of a reaction zone surrounding inclusions placed on varying thicknesses of material prior to radiographic inspection resulted in an overestimation of what is detectable during manufacturing inspections. Metallographic and mechanical data indicate that of the fatigue life effects of the diffusion zone surrounding hard alpha inclusions are minor compared to the effects of the inclusions themselves. Modeling hard alpha inclusions as sharp penny cracks accounting for a "fixed

  19. Classification and Methods of Shrinkage Defect Control

    Directory of Open Access Journals (Sweden)

    N. S. Larichev

    2016-01-01

    Full Text Available The objective is to put forward a proposal to divide the internal shrinkage defects into the dimensional levels according to defects of certain size and shape.The paper presents the terminology used to describe the internal shrinkage defects in the casting and shows its flaws. These include the lack of well-defined threshold size values and shape of defects. It is shown that in describing defects their sizes and shape are defined qualitatively rather than quantitatively. And it is noted that division of defects into pores and shells is based on the morphological characters.The paper notes that a distinct difference between defects is necessary because of different methods of their elimination from the casting body.The paper presents an overview of control methods to determine the defects of the shrinkage nature in castings. These are methods of destructive and non-destructive testing, such as Xrays, tomography, and metallography. The paper also shows advantages and disadvantages of the considered methods of control. Based on the control method capacities it offers to divide the shrinkage defects into the three dimensional levels.To estimate the shape of defects the paper suggests a new option, that is a shape criterion. By the example of the typical defects of each dimensional level are defined the threshold values of the shape criterion.The paper discusses the basic techniques to estimate the porosity and offers a relationship between the defects of different dimensional levels and a porosity score and percent. It shows that the transition from a dimensional level to another one is in line with not only increasing pore size, but also with a significant deterioration of the mechanical properties of castings.The main conclusions are as follows:1. At present, there is no single unambiguous classification of casting shrinkage defects in the technical literature.2. As follows from the analysis of the classifications of shrinkage defects, their

  20. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  1. DEPENDENCE OF GRAIN SIZE OF AUSTENITE STEEL OF RAILWAY WHEEL FROM PARAMETERS OF HOT DEFORMATION

    Directory of Open Access Journals (Sweden)

    L. I. Vakulenko

    2015-03-01

    Full Text Available Purpose. The estimation of heat temperature influence and degree of hot reduction of carbon steel on the size of grain аustenite at making of railway wheels. Methodology. The material for research was carbon steel, mark 60 with carbon content of 0,55 and 0,65 %, selected from the fragments of railway wheels. The size of grain аustenite depending on a temperature (from 800 to 1 150 ºC and degrees of hot deformation (10−50 % was determined. The size of grain was determined under a light microscope with the use of quantitative metallography methods. Findings. The use of cooling in the process of hot reduction of the railway wheel will allow dispergating the structure of аustenite on large distances from the surface of the rim. The reason for this is that the volumes of metal after cooling have an increased strength and will be exposed in less degree to the plastic deformation. To compare the cooling layers near-by with the surface of rim, they are more warmed-up in internal volumes of metal. In the conditions of continuity of plastic deformation distribution, having a high temperature, they will be exposed to the reduction on the large total degree of deformation. In consequence of the resulted decisions more even austenitic structure must be formed on the section of rim of railway wheel. To obtain the effect of disperse grain of аustenite at making of the whole-rolled railway wheels it is necessary to decrease the heat temperature of billet under rolling or increase the degree of reduction on the lasts stages of shape-generating deformation. The pause by duration of 1,5 min. after reduction of 20 % at a temperature 950 ºC is sufficiently for processes completion of dynamic and static recrystalization of аustenite carbon steel of the railway wheel. Originality. Increase of plastic deformation degree, especially in the central volumes of rim is accompanied by the decrease of heterogeneity of austenitic structure on his section. The

  2. PLASMA THERMAL BARRIER COATINGS BASED ON ZIRCONIUM DIOXIDE WITH HIGH THERMAL STABILITY

    Directory of Open Access Journals (Sweden)

    O. G. Devoino

    2015-01-01

    Full Text Available The paper presents optimization of  processes for obtaining maximum content of tetragonal phase in the initial material and thermal barrier coatings (TBC based on zirconium dioxide and hafnium oxide.  Results of the investigations on phase composition of oxide HfO2 – ZrO2 – Y2O3  system have been given in the paper. The system represents  a microstructure which is similar to  zirconia dioxide and  transformed for its application at 1300 °C. The paper explains a mechanism of hafnium oxide influence on formation of the given microstructure. The research methodology has been based on complex metallography, X – ray diffraction and electron microscopic investigations of  structural elements of the composite plasma coating HfO2 – ZrO2 – Y2O system.In order to stabilize zirconium dioxide  dopant oxide should not only have an appropriate size of  metal ion, but also form a solid solution with the zirconia. This condition severely limits the number of possible stabilizers. In fact, such stabilization is possible only with the help of rare earth oxides (Y2O3, Yb2O3, CeO2, HfO2. Chemical purity of the applied materials plays a significant role for obtaining high-quality thermal barrier coatings. Hafnium oxide has been selected as powder for thermal barrier coatings instead of zirconium dioxide due to their similarities in structural modification, grating, chemical and physical properties and its high temperature structural transformations. It has been established that plasma thermal barrier HfO2 – ZrO2 – Y2O3 coatings consist of  one tetragonal phase. This phase is equivalent to a non-equilibrium tetragonal t' phase in the “zirconium dioxide stabilized with yttrium oxide” system. Affinity of  Hf+4 and Zr+4 cations leads to the formation of identical metastable phases during rapid quenching.

  3. Creep crack growth in phosphorus alloyed oxygen free copper

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Rui; Seitisleam, Facredin (Swerea KIMAB (Sweden)); Sandstroem, Rolf; Jin, Lai-Zhe (Materials Science and Engineering, Royal Inst. of Technology (Sweden))

    2011-01-15

    Using standard compact tension (CT) specimens taken from a pierce and draw cylinder, creep crack growth (CCG) has been studied in phosphorus-alloyed oxygen-free copper (Cu-OFP) parent metal at 22, 75, 175, and 215 deg C. Pre- and post-test metallography are performed. At higher temperatures the rupture time of CCG is shorter by a factor up of 65 than that of uniaxial at same stress/reference stress. At 175 and 215 deg C, crack does grow by creep about 10 mm before final instantaneous failure. In contrast, there is hardly any visible crack growth at 22 and 75 deg C. The tests were interrupted after 5000 to 13000 hours. For ruptured tests at 175 and 215 deg C, strongly elongated and deformed grains are observed adjacent to crack. Extensive and intergranular creep cavities and microcracks are found several mm around crack. For interrupted tests at 22 and 75 deg C, strongly elongated and deformed grains, creep cavities, as well as microcracks are observed close to crack tip. Surface cracks from both sides have initiated and grown about 45 deg to the load direction towards inside. For the interrupted tests, hardness adjacent to crack tip has more than doubled because of work hardening, or heavy deformation. This is consistent with large crack tip opening. The true strain at the crack tip is estimated to 10 and 4 for the tests at 22 and 75 deg C, respectively. The stress state behind the crack tip has been modelled with FEM. Stress relaxation after loading has also been taken into account. A model for the creep damage based on the creep strain rate has been formulated that can describe the uniaxial creep rupture data without fitting parameters. Based on the formulation for the creep damage, a model for the crack propagation has been set up. When the creep damage has reached the value unity in front of the crack tip, the crack is assumed to propagate. Taking multiaxial effects into account the observed life times of the CT specimens can be well described. The multiaxial

  4. Rim formation and fission gas behaviour: some structure remarks

    International Nuclear Information System (INIS)

    Spino, J.; Papaioannou, D.; Ray, I.; Baron, D.

    2002-01-01

    In high burn-up LWR nuclear fuel an increase of the Xe-mobility is observed in the rim region according to EPMA. This often coincides with an increase of the local porosity and the grain subdivision of the material in regions around the pores. The restructuring does not always imply disappearance of the prior grain boundaries. This seems to occur in a final step. Micro-XRD studies also show a contraction of the fuel lattice in the rim zone, reflecting mainly the release of accumulated stresses during irradiation, via reordering of defects and defect complexes, including sub-grain formation and displacement of Xe traps. The lattice contraction is not measurable when the fraction of restructured areas is low and the prior grain structure still remains. Nevertheless, in such a case, even the Xe signal by EPMA is observed to decrease, anticipating the displacement of Xe inside the grains, probably towards cavities. However, the quantitative proportion of Xe in matrix and pores can not be given by EPMA. This is confirmed by TEM examinations, showing still plenty of gas bubbles inside restructured grains, in spite of the low Xe signal detected by EPMA. An alternative determination therefore appears necessary. The fission gas release (FGR) behaviour of the rim zone seems then to depend basically on the efficiency of gas retention in its porosity. The closed character of these pores and the low percolation probability derived from the high pore to grain size ratio anticipate a low incidence of open porosity. Also, mechanical tests suggest a low pore interconnection probability by microcracking. However, at very high local burn-ups (>150 GWd/tM), too high porosity values are determined compared to the values derived from immersion density and solid swelling, suggesting the potential existence of open channels. Also, abnormally high porosity values by quantitative metallography might arise from grain pullout during sample preparation. Here, a rough estimation of the release

  5. Refurbishment of the LECI

    International Nuclear Information System (INIS)

    Blanc, J. Y.; Cheron, C.

    2001-01-01

    The LECI is a hot laboratory built in Saclay in the early sixties for examinations on fuel rods, with 25 hot cells. Around 1995, a refurbishment programme up to 2004 was decided and started. It includes the renovation of about half of the cells of the existing building and the construction of a new building with about twenty lead-shielded hot cells for mechanical testing. At mid 2001, this paper presents the status of the project and the perspectives for the next years. These modifications aims: -To increase sample preparation and examination capacities on nuclear metals: mainly zirconium, steel and aluminium alloys. -To keep existing P. I. facilities on short P. W. R. fuel rod as support for ramp testing programmes in the nearby Osiris reactor and as support for new cladding development programmes. -To gather in LECI mechanical testing facilities which are up to now located in another facility to be shut down at the end of 2003. Concerning the existing building, most of the planned refurbishment has been performed and 10 cells have been cleaned and 8 of them will be reequipped at the end of 2001: a metallography line with new microscope, hardness testing, periscopes, TEM thin foil and EPMA preparation, two cells for tooling mechanical samples (milling machine, lathe, spark erosion), one cell for clad creep testing on long term storage conditions and a cell with a 250 kN tensile machine. The new building is built, the lead cells will be installed in 2002 and most of the scientific equipment have been ordered. They include: wire erosion machining 3 tensile machines with extensometry, 2 Charpy, different creep and internal pressure machines, autoclaves EPMA and Raman analysis. The schedule is to open this building to irradiated materials ( no fuel except on EPMA) at the end of 2003. Some difficulties such as the public enquires have been successfully overcome, some financial constraints have delayed the project of about one year, and technical difficulties have

  6. Effect of heating rate on intercritical annealing of low-carbon cold-rolled steel

    Science.gov (United States)

    Thomas, Larrin

    A study was performed on the effect of heating rate on transformations during intercritical annealing of cold-rolled low-carbon sheet steels. Two sets of experiments were developed: 1) a series of alloys (1020, 1019M, 15B25) with two different cold reductions (nominally 40 and 60 pct) were heated at different rates and transformation temperatures were determined using analysis of dilatometry and metallography of intercritically annealed samples, allowing the study of the impact of composition and cold work on transformation behavior with different heating rates. 2) A cold-rolled C-Mn-Nb steel was tested with different heating rates selected for different degrees of recrystallization during austenite formation to test the impact of ferrite recrystallization on austenite formation. Heat treated samples were analyzed with SEM, EBSD, dilatometry, and microhardness to study the changes in transformation behavior. The results of this study were extended by adding step heating tests, heat treatments with an intercritical hold, and secondary ion mass spectrometry (SIMS) measurements of Mn distribution. Austenite transformation temperatures increased logarithmically with heating rate. Greater degrees of cold work led to reduced transformation temperatures across all heating rates because the energy of cold work increased the driving force for austenite formation. The relative effects of alloying additions on transformation temperatures remained with increasing heating rate. Rapid heating minimized ferrite recrystallization and pearlite spheroidization. Austenite formation occurred preferentially in recovered ferrite regions as opposed to recrystallized ferrite boundaries. Martensite was evenly distributed in slowly heated steels because austenite formed on recrystallized, equiaxed, ferrite boundaries. With rapid heating, austenite formed in directionally-oriented recovered ferrite which increased the degree of banding. The greatest degree of banding was found with

  7. Bright-field in situ hybridization for HER2 gene amplification in breast cancer using tissue microarrays: correlation between chromogenic (CISH) and automated silver-enhanced (SISH) methods with patient outcome.

    Science.gov (United States)

    Francis, Glenn D; Jones, Mark A; Beadle, Geoffrey F; Stein, Sandra R

    2009-06-01

    HER2 gene amplification or overexpression occurs in 15% to 25% of breast cancers and has implications for treatment and prognosis. The most commonly used methods for HER2 testing are fluorescence in situ hybridization (FISH) and immunohistochemistry. FISH is considered to be the reference standard and more accurately predicts response to trastuzumab, but is technically demanding, expensive, and requires specialized equipment. In situ hybridization is required to be eligible for adjuvant treatment with trastuzumab in Australia. Bright-field in situ hybridization is an alternative to FISH and uses a combination of in situ methodology and a peroxidase-mediated chromogenic substrate such as diaminobenzidine [chromogenic in situ hybridization (CISH)] or multimer technology coupled with enzyme metallography [silver-enhanced in situ hybridization (SISH)] to create a marker visible under bright-field microscopy. CISH was introduced into diagnostic testing in Australia in October 2006. SISH methodology is a more recent introduction into the testing repertoire. An evaluation of CISH and SISH performance to assess patient outcome were performed using tissue microarrays. Tissue microarrays were constructed in duplicate using material from 593 patients with invasive breast carcinoma and assessed using CISH and SISH. Gene amplification was assessed using the American Society of Clinical Oncology/College of American Pathologists guideline and Australian HER2 Advisory Board criteria (single probe: diploid, 1 to 2.5 copies/nucleus; polysomy >2.5 to 4 copies/nucleus; equivocal, >4 to 6 copies/nucleus; low-level amplification, >6 to 10 copies/nucleus and high-level amplification >10 copies/nucleus; dual probe HER2/CHR17 ratio: nonamplified 2.2). Results were informative for 337 tissue cores comprising 230 patient samples. Concordance rates were 96% for HER2 single probe CISH and SISH and 95.5% for single probe CISH and dual probe HER2/CHR17 SISH. Both bright-field methods correlated

  8. Refurbishment of the LECI

    Energy Technology Data Exchange (ETDEWEB)

    Blanc, J.Y.; Cheron, C.

    2001-07-01

    The LECI is a hot laboratory built in Saclay in the early sixties for examinations on fuel rods, with 25 hot cells. Around 1995, a refurbishment programme up to 2004 was decided and started. It includes the renovation of about half of the cells of the existing building and the construction of a new building with about twenty lead-shielded hot cells for mechanical testing. At mid 2001, this paper presents the status of the project and the perspectives for the next years. These modifications aims: -To increase sample preparation and examination capacities on nuclear metals: mainly zirconium, steel and aluminium alloys. -To keep existing P. I. facilities on short P. W. R. fuel rod as support for ramp testing programmes in the nearby Osiris reactor and as support for new cladding development programmes. -To gather in LECI mechanical testing facilities which are up to now located in another facility to be shut down at the end of 2003. Concerning the existing building, most of the planned refurbishment has been performed and 10 cells have been cleaned and 8 of them will be reequipped at the end of 2001: a metallography line with new microscope, hardness testing, periscopes, TEM thin foil and EPMA preparation, two cells for tooling mechanical samples (milling machine, lathe, spark erosion), one cell for clad creep testing on long term storage conditions and a cell with a 250 kN tensile machine. The new building is built, the lead cells will be installed in 2002 and most of the scientific equipment have been ordered. They include: wire erosion machining 3 tensile machines with extensometry, 2 Charpy, different creep and internal pressure machines, autoclaves EPMA and Raman analysis. The schedule is to open this building to irradiated materials ( no fuel except on EPMA) at the end of 2003. Some difficulties such as the public enquires have been successfully overcome, some financial constraints have delayed the project of about one year, and technical difficulties have

  9. Experience and results of material science research conducted on spent fuel assemblies from the BN-350 fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Maksimkin, O.; Gusev, M.; Turubarova, L.G.; Tsai, K.V.; Yarovchuk, A.V. [Institute of Nuclear Physics, Almaty (Kazakhstan)

    2007-07-01

    Full text of publication follows: The BN-350 fast reactor was commissioned in 1973, ran successfully for many years and is now in the decommission stage. Its unique operational parameters (low temperature of sodium at the input, wide range of damage rates, etc. ) allowed the investigation of a number of new radiation effects on both austenitic and ferritic-martensitic steels. The latter class of steel was extensively employed as wrappers for fuel assemblies. Much of the accumulated experience in BN-350 is relevant to development of fusion devices. Results are presented on post-operational research of steels 12Cr18Ni10Ti, 08Cr16Ni11Mo3, and 12Cr13Mo2BFR, all serving as hexagonal shrouds of fuel assemblies. Structural materials in the active core zone operated at temperatures of 280-430 deg. C, and were irradiated the range of 0.25-83 dpa with damage rates of 10{sup -9} - 10{sup -6} dpa/s). Investigations of irradiated hexagonal shroud materials were performed with using traditional techniques of transmission and scanning electron microscopy, metallography, mechanical tests, hydrostatic weighing, magnetometry, etc. Additionally, new techniques have been developed and employed with great success on these highly irradiated materials, such as optical computer extensometry, and magnetization cartography. Typical results to be covered in this presentation are: a) In 12Cr18Ni10Ti steel irradiated at a low dose rate of 0.12 x 10{sup -8} dpa/s voids were found at 281 deg. C after only 0.65 dpa, demonstrating once again the acceleration of swelling at low dpa rates observed in other steels. b) Data on helium release during annealing of highly irradiated sample are presented. c) Differences in deformation-induced hardening between the shroud's corners and faces leads to post-irradiation differences in swelling and mechanical properties. d) During room temperature mechanical tests of 12Cr18Ni10Ti steel at {approx}56 dpa at 350 deg. C it was found that ductility lost at

  10. THE INFLUENCE MECHANISM OF FERRITE GRAIN SIZE ON STRENGTH STRESS AT THE FATIGUE OF LOW-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2014-01-01

    Full Text Available Purpose. Explanation of the influence mechanism of ferrite grain size on the fatigue strength of low-carbon steel. Methodology. Material for research is the low-carbon steel with 0.1% of carbon contnent. The different size of ferrite grain was obtained due to varying the degree of cold plastic deformation and temperature of annealing. The estimation of grain size was conducted using methodologies of quantitative metallography. The microstructure of metal was investigated under a light microscope with increase up to 1500 times. As a fatigue response the fatigue strength of metal – a maximal value of load amplitude with endless endurance limit of specimen was used. Fatigue tests were carried out using the test machine «Saturn-10», at the symmetric cycle of alternating bend loading. Findings. On the basis of research the dependence for fatigue strength of low-carbon steel, which is based on an additive contribution from hardening of solid solution by the atoms of carbon, boundary of the ferrite grain and amount of mobile dislocations was obtained. It was established that as the grainy structure of low-carbon steel enlarges, the influence of grain size on the fatigue strength level is reduced. For the sizes of grains more than 100 mcm, basic influence on fatigue strength begins to pass to the solid solution hardening, which is determined by the state of solid solution of introduction. Originality. From the analysis of the obtained dependences it ensues that with the increase of ferrite grain size the required amount of mobile dislocations for maintenance of conditions for spreading plastic deformation becomes less dependent from the scheme of metal loading. Practical value. The obtained results present certain practical interest when developing of recommendations, directed on the increase of resource of products work from low-carbon steels in the conditions of cyclic loading. Estimation of separate contribution of the studied processes of

  11. Meso-Scale Modeling of Spall in a Heterogeneous Two-Phase Material

    Energy Technology Data Exchange (ETDEWEB)

    Springer, Harry Keo [Univ. of California, Davis, CA (United States)

    2008-07-11

    The influence of the heterogeneous second-phase particle structure and applied loading conditions on the ductile spall response of a model two-phase material was investigated. Quantitative metallography, three-dimensional (3D) meso-scale simulations (MSS), and small-scale spall experiments provided the foundation for this study. Nodular ductile iron (NDI) was selected as the model two-phase material for this study because it contains a large and readily identifiable second- phase particle population. Second-phase particles serve as the primary void nucleation sites in NDI and are, therefore, central to its ductile spall response. A mathematical model was developed for the NDI second-phase volume fraction that accounted for the non-uniform particle size and spacing distributions within the framework of a length-scale dependent Gaussian probability distribution function (PDF). This model was based on novel multiscale sampling measurements. A methodology was also developed for the computer generation of representative particle structures based on their mathematical description, enabling 3D MSS. MSS were used to investigate the effects of second-phase particle volume fraction and particle size, loading conditions, and physical domain size of simulation on the ductile spall response of a model two-phase material. MSS results reinforce existing model predictions, where the spall strength metric (SSM) logarithmically decreases with increasing particle volume fraction. While SSM predictions are nearly independent of applied load conditions at lower loading rates, which is consistent with previous studies, loading dependencies are observed at higher loading rates. There is also a logarithmic decrease in SSM for increasing (initial) void size, as well. A model was developed to account for the effects of loading rate, particle size, matrix sound-speed, and, in the NDI-specific case, the probabilistic particle volume fraction model. Small-scale spall experiments were designed

  12. An attempt for a unified description of mechanical testing on Zircaloy-4 cladding subjected to simulated LOCA transient

    Directory of Open Access Journals (Sweden)

    Desquines Jean

    2016-01-01

    Full Text Available During a Loss Of Coolant Accident (LOCA, an important safety requirement is that the reflooding of the core by the emergency core cooling system should not lead to a complete rupture of the fuel rods. Several types of mechanical tests are usually performed in the industry to determine the degree of cladding embrittlement, such as ring compression tests or four-point bending of rodlets. Many other tests can be found in the open literature. However, there is presently no real intrinsic understanding of the failure conditions in these tests which would allow translation of the results from one kind of mechanical testing to another. The present study is an attempt to provide a unified description of the failure not directly depending on the tested geometry. This effort aims at providing a better understanding of the link between several existing safety criteria relying on very different mechanical testing. To achieve this objective, the failure mechanisms of pre-oxidized and pre-hydrided cladding samples are characterized by comparing the behavior of two different mechanical tests: Axial Tensile (AT test and “C”-shaped Ring Compression Test (CCT. The failure of samples in both cases can be described by usual linear elastic fracture mechanics theory. Using interrupted mechanical tests, metallographic examinations have evidenced that a set of parallel cracks are nucleated at the inner and outer surface of the samples just before failure, crossing both the oxide layer and the oxygen rich alpha layer. The stress intensity factors for multiple crack geometry are determined for both AT and CCT samples using finite element calculations. After each mechanical test performed on high temperature steam oxidized samples, metallography is then used to individually determine the crack depth and crack spacing. Using these two important parameters and considering the applied load at fracture, the stress intensity factor at failure is derived for each tested

  13. Effect of microalloying on the strength of high carbon wire steels

    Science.gov (United States)

    Miller, Stephanie L.

    Microalloying additions of V, Nb, and N were investigated as means of increasing strength of eutectoid steels for wire applications. In order to examine the effects of microalloying additions during several stages of wire processing, continuous cooling experiments with and without deformation as well as patenting simulations were conducted using a Gleeble® 3500 thermomechanical simulator. Continuous cooling was performed from industrial austenitizing (1093 °C) and laying head (950 °C and 880 °C) temperatures, at rates ranging from 1 50 °C/s. Deformation was induced via hot torsion testing, which was followed by continuous cooling from 950 °C at rates of 5, 10, and 25 °C/s. Industrial wire patenting was simulated by austenitizing at 1093 °C or 950 °C for 30 sec, then rapid cooling to isothermal transformation temperatures of 575, 600, 625, and 650 °C for 15 sec before cooling to room temperature. Metallography, Vickers hardness, pearlite colony size and pearlite interlamellar spacing (ILS) measurements were used to examine the effects of these treatments. Continuous cooling transformation (CCT) curves were constructed for four steels: 1080, V, V+N, and V+Nb. In the V-microalloyed steel, additional N accelerated pearlite transformation and Nb delayed pearlite transformation. Observed N effects are in agreement with the theory of VN nucleating grain boundary ferrite and accelerating pearlite transformation, proposed by Han et al. [1995], and also consistent with observations by Brownrigg and Prior [2002]. Delay of transformation temperatures has been observed due to Nb effects [De Ardo, 2009]. A larger delay observed with higher austenitizing temperatures suggests that Nb precipitates may not be as effective at delaying transformation. V strengthening effects were observed in all microalloyed steels using a model that predicted hardness of eutectoid steels by incorporating colony size and ILS measurements, with maximum strengthening observed for the V

  14. Ultrasonic waves scattering through dissimilar welds: application to characterisation of spurious echoes detected during inspection; Etude de la diffusion des ondes ultrasonores dans les soudures austeno-ferritiques: application a la caracterisation des echos de lignes observes lors du controle des soudures bimetalliques

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, F

    1999-07-01

    Ultrasonic testing of bimetallic welds can show the presence of structural echoes. In pulse echo mode inspections at oblique incidence, these echoes are detected close to the back-wall (surface opposite to the control). These echoes have a specific shape: the amplitude is distributed along lines parallel to the weld sides. Such echoes can disturb the inspection: they can be misinterpreted as provided by a defect, or they can mask a possible defect. The aim of this thesis is to explain this phenomenon with an interpretation based on the anisotropic property of the weld. In such a structure, specific mode conversions in the lasts welding pass arise. Mode converted waves can reflect normally on the back-wall and therefore back propagate to the transducer along the same wave path as the forward propagation. Some generalities of ultrasonic testing of bimetallic welds are given in a preliminary chapter. In the first chapter, various experiments showed that these structural echoes do not result from beam deflection in the weld and that this phenomenon occurs in the last millimeters under the back-wall. According to these results, an interpretation for these echoes based on the anisotropic and the inhomogeneous structure of the weld is given in the last welding pass, oblique compression waves may be converted into normal shear waves. The second chapter presented a theoretical analysis of these mode conversions phenomenon between two metallurgical structures with different dendrite orientations. The analysis of the welding passes metallography and a bibliographic study summarizes on the relevancy to use a orthotropic symmetry to describe the metallurgical structure of the material under test. The third chapter deals with experimental studies to confirm this hypothesis. Detection of shear waves in the last welding passes near the back-wall mock-up using a specific sensor, able to discriminate the polarisation wave at the reception, validate the mode conversion hypothesis

  15. Structure, phases, and mechanical response of Ti-alloy bioactive glass composite coatings.

    Science.gov (United States)

    Nelson, G M; Nychka, J A; McDonald, A G

    2014-03-01

    Porous titanium alloy-bioactive glass composite coatings were manufactured via the flame spray deposition process. The porous coatings, targeted for orthodontic and bone-fixation applications, were made from bioactive glass (45S5) powder blended with either commercially pure titanium (Cp-Ti) or Ti-6Al-4V alloy powder. Two sets of spray conditions, two metallic particle size distributions, and two glass particle size distributions were used for this study. Negative control coatings consisting of pure Ti-6Al-4V alloy or Cp-Ti were sprayed under both conditions. The as-sprayed coatings were characterized through quantitative optical cross-sectional metallography, X-ray diffraction (XRD), and ASTM Standard C633 tensile adhesion testing. Determination of the porosity and glassy phase distribution was achieved by using image analysis in accordance with ASTM Standard E2109. Theoretical thermodynamic and heat transfer modeling was conducted to explain experimental observations. Thermodynamic modeling was performed to estimate the flame temperature and chemical environment for each spray condition and a lumped capacitance heat transfer model was developed to estimate the temperatures attained by each particle. These models were used to establish trends among the choice of alloy, spray condition, and particle size distribution. The deposition parameters, alloy composition, and alteration of the feedstock powder size distribution had a significant effect on the coating microstructure, porosity, phases present, mechanical response, and theoretical particle temperatures that were attained. The most promising coatings were the Ti-6Al-4V-based composite coatings, which had bond strength of 20±2MPa (n=5) and received reinforcement and strengthening from the inclusion of a glassy phase. It was shown that the use of the Ti-6Al-4V-bioactive glass composite coatings may be a superior choice due to the possible osteoproductivity from the bioactive glass, the potential ability to

  16. Ultrasonic waves scattering through dissimilar welds: application to characterisation of spurious echoes detected during inspection

    International Nuclear Information System (INIS)

    Ahmed, F.

    1999-01-01

    Ultrasonic testing of bimetallic welds can show the presence of structural echoes. In pulse echo mode inspections at oblique incidence, these echoes are detected close to the back-wall (surface opposite to the control). These echoes have a specific shape: the amplitude is distributed along lines parallel to the weld sides. Such echoes can disturb the inspection: they can be misinterpreted as provided by a defect, or they can mask a possible defect. The aim of this thesis is to explain this phenomenon with an interpretation based on the anisotropic property of the weld. In such a structure, specific mode conversions in the lasts welding pass arise. Mode converted waves can reflect normally on the back-wall and therefore back propagate to the transducer along the same wave path as the forward propagation. Some generalities of ultrasonic testing of bimetallic welds are given in a preliminary chapter. In the first chapter, various experiments showed that these structural echoes do not result from beam deflection in the weld and that this phenomenon occurs in the last millimeters under the back-wall. According to these results, an interpretation for these echoes based on the anisotropic and the inhomogeneous structure of the weld is given in the last welding pass, oblique compression waves may be converted into normal shear waves. The second chapter presented a theoretical analysis of these mode conversions phenomenon between two metallurgical structures with different dendrite orientations. The analysis of the welding passes metallography and a bibliographic study summarizes on the relevancy to use a orthotropic symmetry to describe the metallurgical structure of the material under test. The third chapter deals with experimental studies to confirm this hypothesis. Detection of shear waves in the last welding passes near the back-wall mock-up using a specific sensor, able to discriminate the polarisation wave at the reception, validate the mode conversion hypothesis

  17. Results from Project on Enhancement of Aging Management and Maintenance in Nuclear Power Plants - Irradiation Embrittlement of RPV Steels -

    International Nuclear Information System (INIS)

    Abe, Hiroaki; Onizawa, Kunio; Katsuyama, Jinya; Murakami, Kenta; Iwai, Takeo; Iwata, Tadao; Katano, Yoshio; Sekimura, Naoto; Nagai, Yasuyoshi; Toyama, Takeshi; Tamura, Satoshi

    2012-01-01

    As one of the NISA Project on Enhancement of Aging Management and Maintenance in Nuclear Power Plants, we have performed research on the irradiation embrittlement of reactor pressure vessel (RPV) steels, especially focusing on irradiation embrittlement on heat affected zone (HAZ) and on applications of ion beams to deduce fundamental insights irradiation-induced embrittlement. The results obtained from the project are summarized as follows. In order to obtain the technical basis to judge the necessity of surveillance specimens from HAZ, the neutron irradiation program was performed at JRR-3, JAEA. The samples were carefully designed based on the insights from finite element analysis, metallography, 3D atom probe and positron annihilation methods, and were fabricated so as to simulate both heat treatment history and microstructure for typical HAZ from as-fabricated RPV steels which also have variation of impurity levels. The fracture toughness of the unirradiated HAZ specimens was equivalent to or better than that of base metals. Irradiation embrittlement and hardening were roughly identical to those of base metals, while some of the fine-grained HAZ microstructure was susceptible to it. The probabilistic fracture mechanics analysis was applied to the structural integrity assessment taking into account the heterogeneous microstructure as well as susceptibility for irradiation embrittlement of each HAZ microstructure under the variation of welding parameter and PTS condition. It was shown that crack propagation at the fine-grained HAZ, but the discontinuous distribution of the microstructure retards the further propagation. For the precise correlation of irradiation embrittlement of RPV steels for the long term operations, accumulations of high-dose data are required. Ion beam irradiation is one of the solutions for the regime and for mechanism-based descriptions. Another interest of ours was to describe irradiation hardening and embrittlement in terms of

  18. Effects of nitrogen and strain age embrittlement on toughness of MMA welds. A final report on the joint reserach project - GKSS Research Centre, Geesthacht, Germany, and Oerlikon Welding Ltd., Zurich, Switzerland

    Energy Technology Data Exchange (ETDEWEB)

    Kocak, M. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung; Achar, D.R.G.; Evans, G.M. [OERLIKON Welding Ltd., Zurich (Switzerland)

    1998-12-31

    A detailed literature review has been carried out on the topic to identify the areas requiring further investigations. Based on this investigations have been carried out to evaluate the influence of dissolved nitrogen in weld metals on their toughness and strain aging behaviour through fracture mechanics as well as conventional impact testing approaches. MMA C-Mn steel weld metals bearing nitrogen between 80 to 210 ppm were investigated under four different post-weld conditions, namely: 1. as welded, 2. stress relieved, 3. artificially strain aged and 4. artificially strain aged and stress relieved. Quantitative metallography and low load microhardness studies of microphases were integral part of these investigations. The results demonstrate the highly detrimental effect of nitrogen on the toughness behaviour of C-Mn steel weld metal particularly under strain aging conditions. This is substantiated through decrease of acicular ferrite with the accompanying increase in primary ferrite and ferrite with second phases in the microstructures. Also, there is a distinctive increase in acicular ferrite microhardness. Post-weld stress relieving heat treatment under these conditions effects only marginal improvement in toughness and shifts the fracture behaviour from brittle to ductile or quasi-ductile only in the case of low nitrogen weld metals. Comparing the results of the CTOD and Charpy tests, it is observed that both methods measure the influence of nitrogen on toughness behaviour in the same trend but the magnitudes of the effect measured are different whereby the fracture mechanics method appears very conservative. (orig.) [Deutsch] Untersucht werden der Einfluss von Stickstoff im Bereich von 80-120 ppm auf die Zaehigkeit und Reckalterungsversproedungs-Verhaeltnisse des C-Mn-Strahlschweissgutes. Die Pruefungen erfolgen mit technologischen Kerbschlagbiege- und CTOD-Versuchen an Schweissguetern, die durch mehrlagiges Lichtbogenschweissen hergestellt wurden, unter vier

  19. THE PROCESS OF FORMATION OF RAILWAY WHEEL DAMAGES AND TIRES IN OPERATION

    Directory of Open Access Journals (Sweden)

    N. A. Grischenko

    2015-01-01

    Full Text Available Purpose. The dependence analysis of structural changes in the metal of railway wheels and tires from indicated influences in operation, for the further development of strategy of service reliability growth. Methodology. Test materials are the details selected from railway wheels which were taken out of operation beforehand because of various damages. Micro-structural researches were made with the use of light microscope Epiquant and electron microscope. The sizing of structural elements was done by using the methods of quantitative metallography. Findings. Over the past few decades the rapid development of industry was supported by the steady growth of intensity of using railway transport. In this case simultaneous increase of load at wheel set axle, with the increase of speed was accompanied by natural increase of the amount of cases of premature wheels and tires’ withdrawing out of operation. Railway wheel, except the formation of metal layer at rolling surface with the high defects concentration of crystal structure and first of all dislocations, falls under thermal influence from interaction with break blocks. The nature of joint influence (cold deformation and heating on the metal rim of a wheel is conditioned by the appearance of sufficiently high gradients of structural changes that can be considered as the influence on the level of internal residual stresses. In case of the rise of volume part of carbide phase at a constant ferrite grain size, it is achieved only by the increasing of dislocation nucleation sources without changing the number of annihilation positions. In this case the accumulation of dislocations at the initial stages of plastic deformation (in metal volume in front of delta arm crack will lead to the formation of cementite globes around certain interlocked dislocation density. In contrast the sharp increase of deformation hardening carbon steel parameters is observed. Originality. During the braking of locomotive the

  20. Failure Analysis of T-38 Aircraft Burst Hydraulic Aileron Return Line

    Science.gov (United States)

    Martinez, J. E.; Figert, J. D.; Paton, R. M.; Nguyen, S. D.; Flint, A.

    2012-01-01

    (Fig 6). Section wall reduction in the burst region. Plastic deformation and thinning of the out-of-specification tube wall likely happened during the initial proof testing years ago. Metallography of tubing away from rupture site confirmed tubing was seamless. Based on the tube microstructure, it is likely that the initial wall thickness was about 30 % thinner than the requirement of 0.049 inches. Fracture initiated on the ID and progressed to the OD (shear lip). The tube is made of the correct material of 5052-0 aluminum as verified using Optical Emission Spectroscopy (Table 2). The tubing hardness tested 77 HV100 (77 HRE). This hardness is slightly above the requirement for 70 HRE maximum for aluminum 5052-0 in AMS 2658C [3].

  1. Reliability analysis of digital radiography systems in the testing of real material defects; Zuverlaessikeitsanalyse von digitalen Radiographie-Systemen bei der Pruefung von realen Materialdefekten

    Energy Technology Data Exchange (ETDEWEB)

    Kanzler, Daniel

    2016-07-01

    Nondestructive testing (ndt) systems are essential for areas in our lives, in which there is a high risk for failures that would induce high costs or even damage to people and the environment (i.e. transportation, energy production, chemical industry). It is necessary to find and to characterise every defect in the material which might jeopardise the functionality of the tested part. But in the praxis the testing system will be used at their limits, i.e. for detecting small defects. Thus, there is a probability that critical defects might be overseen, which must be quantified. The evaluation is especially important for safety-relevant areas. The probability of detection (POD) characteristic is an objective number, which is widely used in these cases. It is used to provide a statement about the tested ndt system. The POD can provide the statement whether the system is working well enough to be accepted to find the defects. The original POD method was developed for one-dimensional defects in thin parts used in the aircraft industry. In reality, the evaluation is a compromise between statistics and costs. On the one hand, the real testing situation should be evaluated for the later use. On the other hand, the evaluation of real defects including the metallography and the comparison with the signals is a complex and expensive task. To find a coordinate system to compare the data is, therefore, an important prerequisite, before starting to evaluate. Therefore, this thesis will present a practical approach. The research community, as well, sees the POD of the real defects as a challenge. It is necessary to extend the one-parametric POD approach by evaluating the whole NDT indication. The area of the NDT indication is one important fact which should be included. The thesis will introduce two new aspects to the calculation of the POD: 1. The area of the indication will be introduced by using a smoothing algorithm, which is based on the known Observer-POD. The Observer

  2. Final Report on MEGAPIE Target Irradiation and Post-Irradiation Examination

    Energy Technology Data Exchange (ETDEWEB)

    Yong, Dai [Paul Scherrer-Institut (Switzerland)

    2015-06-30

    Megawatt pilot experiment (MEGAPIE) was successfully performed in 2006. One of the important goals of MEGAPIE is to understand the behaviour of structural materials of the target components exposed to high fluxes of high-energy protons and spallation neutrons in flowing LBE (liquid lead-bismuth eutectic) environment by conducting post-irradiation examination (PIE). The PIE includes four major parts: non-destructive test, radiochemical analysis of production and distribution of radionuclides produced by spallation reaction in LBE, analysis of LBE corrosion effects on structural materials, T91 and SS 316L steels, and mechanical testing of the T91 and SS 316L steels irradiated in the lower part of the target. The non-destructive test (NDT) including visual inspection and ultrasonic measurement was performed in the proton beam window area of the T91 calotte of the LBE container, the most intensively irradiated part of the MEGAPIE target. The visual inspection showed no visible failure and the ultrasonic measurement demonstrated no detectable change in thickness in the beam window area. Gamma mapping was also performed in the proton beam window area of the AlMg3 safety-container. The gamma mapping results were used to evaluate the accumulated proton fluence distribution profile, the input data for determining irradiation parameters. Radiochemical analysis of radionuclides produced by spallation reaction in LBE is to improve the understanding of the production and distribution of radionuclides in the target. The results demonstrate that the radionuclides of noble metals, 207Bi, 194Hg/Au are rather homogeneously distributed within the target, while radionuclides of electropositive elements are found to be deposited on the steel-LBE interface. The corrosion effect of LBE on the structural components under intensive irradiation was investigated by metallography. The results show that no evident corrosion damages. However, unexpected deep

  3. Thermal cooling effects in the microstructure and properties of cast cobalt-base biomedical alloys

    Science.gov (United States)

    Vega Valer, Vladimir

    Joint replacement prosthesis is widely used in the biomedical field to provide a solution for dysfunctional human body joints. The demand for orthopedic knee and hip implants motivate scientists and manufacturers to develop novel materials or to increase the life of service and efficiency of current materials. Cobalt-base alloys have been investigated by various researchers for biomedical implantations. When these alloys contain Chromium, Molybdenum, and Carbon, they exhibit good tribological and mechanical properties, as well as excellent biocompatibility and corrosion resistance. In this study, the microstructure of cast Co-Cr-Mo-C alloy is purposely modified by inducing rapid solidification through fusion welding processes and solution annealing heat treatment (quenched in water at room temperature. In particular the effect of high cooling rates on the athermal phase transformation FCC(gamma)↔HCP(epsilon) on the alloy hardness and corrosion resistance is investigated. The Co-alloy microstructures were characterized using metallography and microscopy techniques. It was found that the as cast sample typically dendritic with dendritic grain sizes of approximately 150 microm and containing Cr-rich coarse carbide precipitates along the interdendritic boundaries. Solution annealing gives rise to a refined microstructure with grain size of 30 microm, common among Co-Cr-Mo alloys after heat treating. Alternatively, an ultrafine grain structure (between 2 and 10 microm) was developed in the fusion zone for specimens melted using Laser and TIG welding methods. When laser surface modification treatments were implemented, the developed solidification microstructure shifted from dendritic to a fine cellular morphology, with possible nanoscale carbide precipitates along the cellular boundaries. In turn, the solidified regions exhibited high hardness values (461.5HV), which exceeds by almost 110 points from the alloy in the as-cast condition. The amount of developed athermal

  4. GOLD CLUSTER LABELS AND RELATED TECHNOLOGIES IN MOLECULAR MORPHOLOGY.

    Energy Technology Data Exchange (ETDEWEB)

    HAINFELD,J.F.; POWELL,R.D.

    2004-02-04

    stabilization, and the total size of the label is therefore significantly smaller. Since the clusters considered in this chapter are generally less than 3 nm in diameter, this allows the preparation of probes that are much smaller than conventional immunocolloids, and cluster labeling can take advantage of the higher resolution and penetration available with smaller conjugates. Most importantly, while colloidal gold is adsorbed to its conjugate probe, clusters are conjugated by chemically specific covalent cross-linking. Therefore, the range of possible conjugate targeting agents includes any probe containing an appropriate reactive group. Clusters conjugates have been prepared with a wide variety of molecules that do not form colloidal gold conjugates, including lipids, oligonucleotides, peptides, and other small molecules. In addition to the development of gold cluster labeling technology, this chapter will also review new developments in the related metallographic, or metal deposition, methods. This includes gold enhancement, in which gold rather than silver is selectively deposited onto gold particles. We will also describe some results obtained using another novel metallographic procedure, enzyme metallography, in which metal is directly deposited from solution by an enzymatic reaction. Because the original, and most widespread, use of metal cluster labels is in electron microscopy, many of the light microscopy methods described were developed as extensions of, or complements to electron microscopy methods, and demonstrate their greatest advantages when used with electron microscopy; therefore reference will also be made to the electron microscope methods used in the same studies, and the unique information that may be obtained from the correlation of both methods.

  5. Magnetic, Caloric and Crystallographic Properties of Dy5(SixGe1-x)4 Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ivchenko, Vitaliy Vladislavovich [Iowa State Univ., Ames, IA (United States)

    2002-01-01

    Polycrystals of the intermetallic compound of the Dy5(SixGe1-x)4 system, where x = 0, 0.25, 0.5, 0.625, 0.675, 0.725, 0.75, 0.775, 0.825, 0.875, and 1, have been prepared by electric-arc-melting on water-cooled copper hearth in an argon atmosphere. A study of phase relationships and crystallography in the pseudobinary system Dy5(SixGe1-x)4 using X-ray powder diffraction data and optical metallography was completed. It revealed that silicides in the composition range from 0.825 to 1 crystallize in the Gd5Si4-type crystal structure: germanides in the composition range from 0 to 0.625 crystallize in the Sm5Ge4-type structure, and alloys with intermediate composition range from 0.675 to 0.775 crystallize in the monoclinic Gd5Si2Ge2-type structure. The -ΔSm values were determined from magnetization measurements for 7 alloys. The alloys with a monoclinic crystal structure which belong to an intermediate phase region have large MCE value, which exceeds those observed in the other two phase regions by 300 to 500%. The nature of the observed magnetic and structural transformations in the Dy5(SixGe1-x)4 system seems to be similar with those reported for the Gd5(SixGe1-x)4 system. However, the interval and concentration range of three different phase regions in the Dy5(SixGe1-x)4 system are different from that observed in Gd-based alloys. A non-collinear ordering of magnetic moments at low temperature was observed for the alloys with monoclinic crystal structure. The Dy5Si3Ge alloy exhibited FM phase transition below Curie temperature. A series of magnetic transitions were observed at low temperature in the Dy5(SixGe1-x

  6. Recubrimientos protectores para componentes de turbinas de aviación y de generación de energía depositados por proyección por plasma

    Directory of Open Access Journals (Sweden)

    Agüero Bruna, A.

    2000-08-01

    Full Text Available Coatings produced by aluminium diffusion, called aluminide are employed to increase the oxidation and corrosion resistance, increasing the life of Ni and Co base superalloys components at temperatures comprised between 900 and 1050ºC. Consequently these coatings are frequently employed in aeronautic and power generation turbines as well as in the chemical industry. Aluminides are industrially produced by pack cementation or CVD and recently it has been demonstrated that its resistance significantly increases when Cr is added (chrome-aluminides. During this work, a feasibility study has been carried out in order to determine if plasma spray can be employed for depositing this type of coatings on turbine blades. Therefore, aluminium and aluminium/chromium layers were deposited on Ni base IN100 superalloy specimens that were subsequently subjected to a diffusion heat treatment under Ar flow. Characterisation and analysis of the coatings were carried out by metallography , SEM and EDS. Cyclic oxidation tests were carried out at 1050º C while molten sulphate hot corrosion was performed at 900º C. The results of this preliminary study are promising and indicate that plasma spray can be developed as an industrial process for production of aluminide and chrome-aluminide coatings.

    Los recubrimientos producidos por difusión de aluminio, llamados aluminuros, se emplean para aumentar la resistencia a la oxidación y a la corrosión, incrementando la vida de componentes fabricados con superaleaciones de níquel y cobalto a temperaturas comprendidas entre 900 y 1050º C. Por ello se emplean muy frecuentemente en turbinas aeronaúticas y de producción de energía y en la industria química. Los aluminuros se obtienen industrialmente mediante cementación o CVD y recientemente se ha demostrado que su resistencia aumenta significativamente cuando se añade cromo (cromoaluminuros. Durante el presente trabajo, se ha realizado un estudio de viabilidad

  7. National Center of Excellence for Energy Storage Technology 168.10

    Energy Technology Data Exchange (ETDEWEB)

    Guezennec, Yann

    2011-12-31

    functional (electrically conductive and mechanically robust) metal-to-metal joints between thin substrates. Joints with multiple layers and bimetallic constituents will be investigated. During the current period of performance, EWI has defined the test matrix to evaluate the application of different welding technologies (laser welding, ultrasonic welding, resistance welding) to specific components of battery cells and modules, such as foils-to-tabs, tabs-to-tabs, and tabs-to-bus bars. The test matrix also includes a range of substrates (aluminum 1145 and 1100, copper 110 and nickel 200 as substrates). Furthermore, a set of procedures was defined to perform mechanical and electrical testing of the samples, including metallography, and non-destructive evaluations. Both on the OSU and EWI, this project enabled to leverage very significant industrial collaborations with a wide array of companies ranging from battery manufacturers and pack integrator all the ways to Tier 1 automotive suppliers and OEMs during the period of exercise of the project, and in the future for years to come.

  8. Staroegyptské měděné a bronzové artefakty v Egyptském muzeu Lipské univerzity. Průběžná zpráva o projektu // Ancient Egyptian copper and bronze artefacts in the Egyptian Museum of Leipzig University. Preliminary report on the project

    Directory of Open Access Journals (Sweden)

    Martin Odler

    2018-04-01

    Full Text Available This article presents a preliminary report on the first results of the interdisciplinary project Early copper metallurgy in Ancient Egypt- a case study of the material from Agyptisches Museum - Georg Steindorff - der Universitat Leipzig, in cooperation of the Czech Institute of Egyptology, Faculty of Arts, Charles University in Prague, Institute of Chemistry and Technology in Prague and the Egyptian Museum in Leipzig. The project is focused on the analysis of a selected corpus of artefacts from ancient Egyptian and Nubian sites (fig. 1 . The analysed material was found in greatest part at the Egyptian sites of Abusir, Abydos and Giza and at the Nubian site of Aniba (fig. 2. The artefacts represent an outline of the development of ancient Egyptian metallurgy over more than one and half millennia, from the First Dynasty (ca 3100 - 2900 BC until almost the end of the New Kingdom (ca 1200 BC. The selected corpus of artefacts has been documented by X-ray radiography and computer tomography last year at the Institute of Mineralogy, Crystallography and Material Science of the Leipzig University. ln all, 86 artefacts were then sampled and a I most 100 samples obtained. The results of a metallography and SEMIEDS analysis of five selected artefacts, representing five different chronological stages of the corpus, are discussed in this article (Table 1 . The first one is a Dynasty 1 vessel from Abusir South (AMUL 2162; Fig. 3. This bowl was hammered out of copper sheet, with high contents of Ni, As and Fe. Non-metallic admixtures of copper sulfides are present in the inner structure, which is highly deformed by the hammering. The second is an Old Kingdom vessel from Giza made of arsenical copper, hammered and annealed (AMUL 2169; Figs. 4-5. The third is a lugged and decorated Middle Kingdom axe blade, hammered and annealed and made of copper with admixtures of As, Fe and S (AMUL 3952; Fig. 6. The fourth is a pair of tweezers from a C-Group tumulus N83 at

  9. Physics and Industrial Development - Proceedings of the 2nd International Conference on Physics and Industrial Development

    Science.gov (United States)

    Gazzinelli, R.; Moreira, R. L.; Rodrigues, W. N.

    1997-04-01

    Fluorescence Detector in Biological Sciences and Chemistry * Quality Assessment of Solder Bonds of Printed Circuit Boards by Metallography * Observation of InAs Nanostructures on (100)-GaAs Substrate with Atomic Force Microscopy * In Situ Observations By Atomic Force Microscopy of Corrosion of An Aluminium Film in a Solution of HCl * Atomic Force Microscopy of Metallurgical Interactions in Integrated Circuit Contacts * Atomic Force Microscopy of Microcavity Semiconductor Devices * Characterization of the Emitted Air Particies By Steel Industries * A Comparative Study of the Anodic Behavior of Duplex Stainless Steels - Din 1.4462-In Synthetic Sea-water * Study of the Corrosion Resistance of Duplex Stainless Steels in Solutions Containing Chlorides, Compared with other Stainless Steels * Development of New Materials and Devices * Development of the Electronic Signal in Proportional Detectors * Development of a Portable Ultrasound Equipment for Backfat Evaluation of Live Pigs * Thermal Barrier Coatings by Plasma Spraying * Scaling in Fragmentation Phenomena * A Study of Sn:In2O3 (ITO)/CuInSe2 Heterojunction for Solar Energy Applications * Organising a Ceramic Powder Shape Electronic Database * Feasibility of a Mixer Using the Negative Resistance of a SNS Junction * Characteristics of v-SiO2 Melted in Refractory Metal Furnace * Lasers for Industrial and Medical Applications * Portable Cat Scanner Applied to Collapsible Soil Studies * Experiments with Slip Casting of Fine Ceramics and v-SiO2 * R2Fe17 Halides: The Birth of a Material for Potential Hard Magnetic Applications * Computerized System for Embryos Freezing Protocols Development * Ferroelectric Parent Materials as Possible High-Tc Superconductors: High Temperature Magnetic and Electric Properties of Modified BNN and SBN * CVD Diamond: Emerging Technology for Many Applications * Development of New Techniques and Processes * Application of Mechanical Relaxation Spectroscopy to the Development of Low Carbon Steels

  10. SCC analysis of Alloy 600 tubes from a retired steam generator

    Science.gov (United States)

    Hwang, Seong Sik; Kim, Hong Pyo

    2013-09-01

    tube specimens for subsequent destructive examinations.Metallography on a tube section was examined by standard metallographic techniques. The mounted specimens were ground and polished. For a chemical activation of the polished surface, the samples were soaked in hydrochloric acid for 20 s then followed by cleaning in methanol. Chemical etching in a bromine etchant (98% Methanol + 2% Bromine) was applied for 3 to 4 s in an ultrasound cleaner.Destructive examinations were carried out using the procedures in accordance with the Electric Power Research Institute (EPRI) tube examination guidelines [2]. The types of defects were characterized and their sizes were measured using a high magnification contact camera and a scanning electron microscope (SEM). The surface deposit compositions on the outer diameter of the tubes were also analyzed using energy dispersive X-ray spectroscopy (EDS). The relation among the SCC defect location, defect depth, and sludge height was explored. Denting, pitting, PWSCC and ODSCC were observed on the RSG tubes as time went on. The analyzed Alloy 600 tube showed a typical LTMA microstructure, and the severe SCC of the RSG was attributed to the microstructure and slightly alkaline crevice environment in some respects. Most axial cracks were observed inside the sludge pile up region, which suggests that sludge may have a role in accelerating the growth of the axial cracks. No correlation was seen in the circumferential cracks and sludge pile, and dents in the tube sheet and phosphate chemistry might cause OD circumferential cracks at the TTS region. The average depth of the axial cracks was higher than that of the circumferential cracks. Axial ID cracks 4 mm long or over at the TTS showed 90%-100% tube wall penetration. On the contrary, the length of the axial OD cracks was not closely related with the depth OD axial cracks around the TSP appeared to be much shallower than those of the TTS region. This implies that the same length of TSP region

  11. Results of Post Irradiation Examinations of VVER Leaky Rods

    Energy Technology Data Exchange (ETDEWEB)

    Markov, D.; Perepelkin, S.; Polenok, V.; Zhitelev, V.; Mayorshina, G. [Head of Fuel Research Department, JSC ' SSC RIAR' , 433510, Dimitrovgrad-10, Ulyanovsk region (Russian Federation)

    2009-06-15

    The most important requirement imposed on fuel elements is to maintain integrity of fuel rod claddings under operation, storage and transportation, since it is directly related to the operational safety. However, failed rod claddings are sometimes observed under reactor operation. Identification and unloading of fuel assemblies with leaky rods from VVER is available only at the time of planned preventive maintenance. An unscheduled reactor shutdown due to the excess of coolant activity limit as well as a preterm unloading of the fuel assembly cause economic damage to nuclear plant. Therefore, models and calculation codes were developed to forecast coolant contamination and failed fuel rod behavior. Criteria based on calculations were set to determine the admissible number of the failed rods in core and the opportunity to continue the reactor operation or pre-term unloading of the fuel assembly with the failed rods. Nevertheless, to prevent the fuel rod failure (for unfailing operation) it is necessary to reveal disadvantages of the design, fabrication method and fuel operation conditions, and to eliminate defects. The most complete and significant information about spent fuel assemblies may be received following the post irradiation material examinations. In order to reveal failure origins and mechanism of changes in VVER fuel and failed rod cladding condition depending on the operation, the examinations of 12 VVER-1000 fuel assemblies and 3 VVER-440 fuel assemblies, operated under normal conditions up to the fuel burnup 13..47 MWd/kgU were carried out. To evaluate the rod cladding condition, reveal defects and determine their parameters, the ultrasonic control of cladding integrity, surface visual inspection, eddy current defectoscopy, measurement of geometrical parameters were applied. In separate cases we used the metallography, measured the hydrogen percentage and carried out the mechanical tests of o-ring samples. The pellet condition was evaluated in

  12. Estimation of consumption of the useful life in the nozzles of a gas turbine by the phenomenon of thermal fatigue; Estimacion de consumo de vida util en las toberas de una turbina de gas por el fenomeno de fatiga termica

    Energy Technology Data Exchange (ETDEWEB)

    Perez Hernandez, Efrain [Centro Nacional de Investigacion y Desarrollo Tecnologico (Cenidet), Cuernavaca, Morelos (Mexico); Mazur C, Zdzislaw; Garcia Illescas, R. [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

    2007-11-15

    The estimation of the useful life in the hot components of the gas turbines such as nozzles and blades is important since they undergo critical temperature changes which produce thermo-mechanical fatigue during the starts, stops and load changes for estimation of the useful life in the nozzles of a gas turbine made of a cobalt base alloy FSX-414 on which cracks have been developed during the operation. The visual inspection and metallography of the nozzle revealed many cracks by thermo-mechanical fatigue in the blade surface besides the deterioration of the alloy. In the grain boundaries it was also found a continuous carbide film and also increment of the fraction of carbides within grains. This dense and continuous carbide network reduces the ductility and increases the fragility, along with the reduction of impact energy (Charpy), facilitates the initiation and crack propagation. The initiation and crack propagation in the alloy were due to a mechanism of thermal fatigue and termofluency that was facilitated by fragility of the material due to the deterioration previously mentioned and at significant levels of thermo-mechanical efforts. In the present article the results of thermal stress analysis from the results of temperature obtained of previous studies of an analysis of heat transference and flow of fluids by means of the Star-CD program based on finite volume. It is presented the used methodology and the stress distribution, which were used for the fatigue analysis for the estimation of the useful life. For that purpose a model of finite elements in program NISA, as well as the program of fatigue analysis nCode was used. For the counting of the cycle the method of Rainflow was used and the models of life by fatigue of Manson-Coffin, Basquin, Morrow and Smih-Watson-Topper were compared. The variation of the mechanical properties with the temperature of the super alloy used in those hot components showed its great influence in the results of the fatigue