WorldWideScience

Sample records for metallic powder composition

  1. Preparation of magnesium metal matrix composites by powder metallurgy process

    Science.gov (United States)

    Satish, J.; Satish, K. G., Dr.

    2018-02-01

    Magnesium is the lightest metal used as the source for constructional alloys. Today Magnesium based metal matrix composites are widely used in aerospace, structural, oceanic and automobile applications for its light weight, low density(two thirds that of aluminium), good high temperature mechanical properties and good to excellent corrosion resistance. The reason of designing metal matrix composite is to put in the attractive attributes of metals and ceramics to the base metal. In this study magnesium metal matrix hybrid composite are developed by reinforcing pure magnesium with silicon carbide (SiC) and aluminium oxide by method of powder metallurgy. This method is less expensive and very efficient. The Hardness test was performed on the specimens prepared by powder metallurgy method. The results revealed that the micro hardness of composites was increased with the addition of silicon carbide and alumina particles in magnesium metal matrix composites.

  2. Fabrication of metal matrix composites by powder metallurgy: A review

    Science.gov (United States)

    Manohar, Guttikonda; Dey, Abhijit; Pandey, K. M.; Maity, S. R.

    2018-04-01

    Now a day's metal matrix components are used in may industries and it finds the applications in many fields so, to make it as better performable materials. So, the need to increase the mechanical properties of the composites is there. As seen from previous studies major problem faced by the MMC's are wetting, interface bonding between reinforcement and matrix material while they are prepared by conventional methods like stir casting, squeeze casting and other techniques which uses liquid molten metals. So many researchers adopt PM to eliminate these defects and to increase the mechanical properties of the composites. Powder metallurgy is one of the better ways to prepare composites and Nano composites. And the major problem faced by the conventional methods are uniform distribution of the reinforcement particles in the matrix alloy, many researchers tried to homogeneously dispersion of reinforcements in matrix but they find it difficult through conventional methods, among all they find ultrasonic dispersion is efficient. This review article is mainly concentrated on importance of powder metallurgy in homogeneous distribution of reinforcement in matrix by ball milling or mechanical milling and how powder metallurgy improves the mechanical properties of the composites.

  3. Fabrication of metal matrix composite by semi-solid powder processing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

  4. Plasma metallization of refractory carbide powders

    International Nuclear Information System (INIS)

    Koroleva, E.B.; Klinskaya, N.A.; Rybalko, O.F.; Ugol'nikova, T.A.

    1986-01-01

    The effect of treatment conditions in plasma on properties of produced metallized powders of titanium, tungsten and chromium carbides with the main particle size of 40-80 μm is considered. It is shown that plasma treatment permits to produce metallized powders of carbide materials with the 40-80 μm particle size. The degree of metallization, spheroidization, chemical and phase composition of metallized carbide powders are controlled by dispersivity of the treated material, concentration of a metal component in the treated mixtures, rate of plasma flow and preliminary spheroidization procedure

  5. Development of new metal matrix composite electrodes for electrical discharge machining through powder metallurgy process

    Directory of Open Access Journals (Sweden)

    C. Mathalai Sundaram

    2014-12-01

    Full Text Available Electrical discharge machining (EDM is one of the widely used nontraditional machining methods to produce die cavities by the erosive effect of electrical discharges. This method is popular due to the fact that a relatively soft electrically conductive tool electrode can machine hard work piece. Copper electrode is normally used for machining process. Electrode wear rate is the major drawback for EDM researchers. This research focus on fabrication of metal matrix composite (MMC electrode by mixing copper powder with titanium carbide (TiC and Tungsten carbide (WC powder through powder metallurgy process, Copper powder is the major amount of mixing proportion with TiC and WC. However, this paper focus on the early stage of the project where powder metallurgy route was used to determine suitable mixing time, compaction pressure and sintering and compacting process in producing EDM electrode. The newly prepared composite electrodes in different composition are tested in EDM for OHNS steel.

  6. Amorphous metal composites

    International Nuclear Information System (INIS)

    Byrne, M.A.; Lupinski, J.H.

    1984-01-01

    This patent discloses an improved amorphous metal composite and process of making the composite. The amorphous metal composite comprises amorphous metal (e.g. iron) and a low molecular weight thermosetting polymer binder. The process comprises placing an amorphous metal in particulate form and a thermosetting polymer binder powder into a container, mixing these materials, and applying heat and pressure to convert the mixture into an amorphous metal composite

  7. Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

    Directory of Open Access Journals (Sweden)

    Dmitri GOLJANDIN

    2012-03-01

    Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

  8. Preparation of reactive and refractory metal powders (Paper No. 25)

    International Nuclear Information System (INIS)

    Sundaram, C.V.; Sharma, B.P.; Krishnan, T.S.

    1979-01-01

    In devising processes for the preparation of refractory and reactive metal powders, one has to reckon with many relevant factors. The choice of specific flowsheets is governed by the characteristics of the metal compounds and the reducing agents, the purity required and achievable in the as-reduced powder, the need for further refining of the metal, the possibilities of chemical/physical/mechanical comminution of the purified metal without contamination, and the end application of the powder metal. Micron size zirconium powder used as trigger material in photo-flash bulbs and detonator compositions, tantalum powder of controlled particle size and high purity for the production of electrolytic capacitors, and beryllium metal powder for the preparation of hot pressed powder metallurgy components are illustrative of the variety of reactive metal powders for industrial applications. The work carried out at the Bhabha Atomic Research Centre, Bombay, on the preparation of special metal powders, with particular emphasis on Group IV and V metals and also beryllium is presented. Reduction of metal oxides with alkaline earth metals/hydrides, reduction of metal halides with sodium/magnesium, vacuum arc and electron beam melt purification followed by comminution by hydrogen embrittlement/mechanical comminution are among the processes discussed. (auth.)

  9. Polymer quenched prealloyed metal powder

    Science.gov (United States)

    Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  10. Sintering by infiltration of loose mixture of powders, a method for metal matrix composite elaboration

    International Nuclear Information System (INIS)

    Constantinescu, V.; Orban, R.; Colan, H.

    1993-01-01

    Starting from the observation that Sintering by Infiltration of Loose Mixture of Powders confers large possibilities for both complex shaped and of large dimensions Particulate Reinforced Metal Matrix Composite components elaboration, its mechanism comparative with those of the classical melt infiltration was investigated. Appropriate measures in order to prevent an excessive hydrostatic flow of the melt and, consequently, reinforcement particle dispersion, as well as to promote wetting in both infiltration and liquid phase sintering stages of the process were established as necessary. Some experimental results in the method application to the fusion tungsten carbide and diamond reinforced metal matrix composite elaboration are, also, presented. (orig.)

  11. Synthesis of Uranium nitride powders using metal uranium powders

    International Nuclear Information System (INIS)

    Yang, Jae Ho; Kim, Dong Joo; Oh, Jang Soo; Rhee, Young Woo; Kim, Jong Hun; Kim, Keon Sik

    2012-01-01

    Uranium nitride (UN) is a potential fuel material for advanced nuclear reactors because of their high fuel density, high thermal conductivity, high melting temperature, and considerable breeding capability in LWRs. Uranium nitride powders can be fabricated by a carbothermic reduction of the oxide powders, or the nitriding of metal uranium. The carbothermic reduction has an advantage in the production of fine powders. However it has many drawbacks such as an inevitable engagement of impurities, process burden, and difficulties in reusing of expensive N 15 gas. Manufacturing concerns issued in the carbothermic reduction process can be solved by changing the starting materials from oxide powder to metals. However, in nitriding process of metal, it is difficult to obtain fine nitride powders because metal uranium is usually fabricated in the form of bulk ingots. In this study, a simple reaction method was tested to fabricate uranium nitride powders directly from uranium metal powders. We fabricated uranium metal spherical powder and flake using a centrifugal atomization method. The nitride powders were obtained by thermal treating those metal particles under nitrogen containing gas. We investigated the phase and morphology evolutions of powders during the nitriding process. A phase analysis of nitride powders was also a part of the present work

  12. Laser Processing Technology using Metal Powders

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Jeong-Hwan; Moon, Young-Hoon [Pusan National University, Busan (Korea, Republic of)

    2012-03-15

    The purpose of this paper is to review the state of laser processing technology using metal powders. In recent years, a series of research and development efforts have been undertaken worldwide to develop laser processing technologies to fabricate metal-based parts. Layered manufacturing by the laser melting process is gaining ground for use in manufacturing rapid prototypes (RP), tools (RT) and functional end products. Selective laser sintering / melting (SLS/SLM) is one of the most rapidly growing rapid prototyping techniques. This is mainly due to the processes's suitability for almost any materials, including polymers, metals, ceramics and many types of composites. The interaction between the laser beam and the powder material used in the laser melting process is one of the dominant phenomena defining feasibility and quality. In the case of SLS, the powder is not fully melted during laser scanning, therefore the SLS-processed parts are not fully dense and have relatively low strength. To overcome this disadvantage, SLM and laser cladding (LC) processes have been used to enable full melting of the powder. Further studies on the laser processing technology will be continued due to the many potential applications that the technology offers.

  13. Performance ratio hardness characteristics polystyrene-metal composite materials

    International Nuclear Information System (INIS)

    Klepikov, V.F.; Prokhorenko, E.M.; Lytvynenko, V.V.; Zakharchenko, A.A.; Hazhmuradov, M.A.

    2015-01-01

    The methods of measuring the hardness of layered polystyrene-metallic composite materials. It is proposed to use powder-like tungsten and powder-like steel as radiation-protective layer. A measurement of the hardness of composites of different composition, and given its dependence on the particle size and their form. The possibility of increasing the hardness of the composites reinforced with metallic additives. Radiation-protective characteristics were calculated for the studied species of composite materials. Influence of the quantitative composition of the metal components is studied on the change of the absorbed dose of gamma radiation

  14. Reuse of scrap of Al and steel SAE 1045 in metal composite as alternative of recycling route powder metallurgy

    International Nuclear Information System (INIS)

    Souza, V.E.S.; Masieiro, F.R.S.; Lourenco, J.M.; Felipe, R.C.T.S.

    2009-01-01

    Full text: The process of powder metallurgy in the production of parts through application of pressure on the selected ceramic or metal powders, which are subjected to a temperature of sintering for to occur consolidation of the components. The metal-mechanical industry is responsible for the generation of inputs from their manufacturing processes. This work aims to re-use of chips of Al and SAE 1045 steel by powder metallurgy of this is a viable and effective. This work is in the manufacture of a composite using Al 6060 metal matrix and steel 1045 as reinforcement (30%, 40%, 50%), under different compaction pressures (250MPa, 400MPa and 600MPa), analyzing the influence of compressibility in hardness of the compressed. The samples were sintered at a temperature of 500 ° C in an oven using resistive atmosphere of hydrogen for 45 minutes. After the procedures of the powder metallurgy technique were analyzed of the optical microscopy, x-ray diffraction, MEV and Rockwell hardness, which was found to be evaluated as not diffusibility between the steel and aluminum. (author)

  15. Synthesis of Disintegrable Metal Composite for Oilfield Applications

    Science.gov (United States)

    Zhang, Zhihui; Salinas, Bobby; Newman, Caleb; Xu, Zhiyue

    Lightweight metal composites were traditionally developed for weight-critical applications. Recently, significant efforts have been made to improve the corrosion performance. In this study we report the synthesis of a novel type of high-strength metal composites with enhanced corrosion rate for use in self-disintegratable tools in oil and gas wells. The composites were fabricated through a powder metallurgy procedure by consolidating reactive metal powders that were coated with nanoscale metallic and/or ceramic coatings. The interaction between the metal matrix and coating was studied using X-ray diffraction, differential scanning calorimetry, and electron microscopy. The composites exhibit simultaneous high strength (up to 460 MPa) and two orders of magnitude increase in the corrosion rate (i.e., 250 mg/cm2/hr) under saline water. The corrosion behavior and associated field applications are described.

  16. Carbide-reinforced metal matrix composite by direct metal deposition

    Science.gov (United States)

    Novichenko, D.; Thivillon, L.; Bertrand, Ph.; Smurov, I.

    Direct metal deposition (DMD) is an automated 3D laser cladding technology with co-axial powder injection for industrial applications. The actual objective is to demonstrate the possibility to produce metal matrix composite objects in a single-step process. Powders of Fe-based alloy (16NCD13) and titanium carbide (TiC) are premixed before cladding. Volume content of the carbide-reinforced phase is varied. Relationships between the main laser cladding parameters and the geometry of the built-up objects (single track, 2D coating) are discussed. On the base of parametric study, a laser cladding process map for the deposition of individual tracks was established. Microstructure and composition of the laser-fabricated metal matrix composite objects are examined. Two different types of structures: (a) with the presence of undissolved and (b) precipitated titanium carbides are observed. Mechanism of formation of diverse precipitated titanium carbides is studied.

  17. Preparation and pattern recognition of metallic Ni ultrafine powders by electroless plating

    International Nuclear Information System (INIS)

    Zhang, H.J.; Zhang, H.T.; Wu, X.W.; Wang, Z.L.; Jia, Q.L.; Jia, X.L.

    2006-01-01

    Using hydrazine hydrate as reductant, metallic Ni ultrafine powders were prepared from NiSO 4 aqueous solution by electroless plating method. The factors including concentration of NiSO 4 , bathing temperature, ratio of hydrazine hydrate to NiSO 4 , the pH of the solution, etc., on influence of the yield and average particle size of metallic Ni ultrafine powders were studied in detail. X-ray powders diffraction patterns show that the nickel powders are cubic crystallite. The average crystalline size of the ultrafine nickel powders is about 30 nm. The dielectric and magnetic loss of ultrafine Ni powders-paraffin wax composites were measured by the rectangle waveguide method in the range 8.2-12.4 GHz. The factors for Ni ultrafine powders preparation are optimized by computer pattern recognition program based on principal component analysis, the optimum factors regions with higher yield of metallic Ni ultrafine powders are indicated by this way

  18. Direct laser sintering of metal powders: Mechanism, kinetics and microstructural features

    International Nuclear Information System (INIS)

    Simchi, A.

    2006-01-01

    In the present work, the densification and microstructural evolution during direct laser sintering of metal powders were studied. Various ferrous powders including Fe, Fe-C, Fe-Cu, Fe-C-Cu-P, 316L stainless steel, and M2 high-speed steel were used. The empirical sintering rate data was related to the energy input of the laser beam according to the first order kinetics equation to establish a simple sintering model. The equation calculates the densification of metal powders during direct laser sintering process as a function of operating parameters including laser power, scan rate, layer thickness and scan line spacing. It was found that when melting/solidification approach is the mechanism of sintering, the densification of metals powders (D) can be expressed as an exponential function of laser specific energy input (ψ) as ln(1 - D) = -Kψ. The coefficient K is designated as 'densification coefficient'; a material dependent parameter that varies with chemical composition, powder particle size, and oxygen content of the powder material. The mechanism of particle bonding and microstructural features of the laser sintered powders are addressed

  19. Metal Matrix Composite Material by Direct Metal Deposition

    Science.gov (United States)

    Novichenko, D.; Marants, A.; Thivillon, L.; Bertrand, P. H.; Smurov, I.

    Direct Metal Deposition (DMD) is a laser cladding process for producing a protective coating on the surface of a metallic part or manufacturing layer-by-layer parts in a single-step process. The objective of this work is to demonstrate the possibility to create carbide-reinforced metal matrix composite objects. Powders of steel 16NCD13 with different volume contents of titanium carbide are tested. On the base of statistical analysis, a laser cladding processing map is constructed. Relationships between the different content of titanium carbide in a powder mixture and the material microstructure are found. Mechanism of formation of various precipitated titanium carbides is investigated.

  20. One step HIP canning of powder metallurgy composites

    Science.gov (United States)

    Juhas, John J. (Inventor)

    1990-01-01

    A single step is relied on in the canning process for hot isostatic pressing (HIP) powder metallurgy composites. The binders are totally removed while the HIP can of compatible refractory metal is sealed at high vacuum and temperature. This eliminates outgassing during hot isostatic pressing.

  1. Bioaccessibility of micron-sized powder particles of molybdenum metal, iron metal, molybdenum oxides and ferromolybdenum--Importance of surface oxides.

    Science.gov (United States)

    Mörsdorf, Alexander; Odnevall Wallinder, Inger; Hedberg, Yolanda

    2015-08-01

    The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, that are manufactured, imported or used in different products (substances or articles) are identified and proven safe for humans and the environment. Metals and alloys need hence to be investigated on their extent of released metals (bioaccessibility) in biologically relevant environments. Read-across from available studies may be used for similar materials. This study investigates the release of molybdenum and iron from powder particles of molybdenum metal (Mo), a ferromolybdenum alloy (FeMo), an iron metal powder (Fe), MoO2, and MoO3 in different synthetic body fluids of pH ranging from 1.5 to 7.4 and of different composition. Spectroscopic tools and cyclic voltammetry have been employed to characterize surface oxides, microscopy, light scattering and nitrogen absorption for particle characterization, and atomic absorption spectroscopy to quantify released amounts of metals. The release of molybdenum from the Mo powder generally increased with pH and was influenced by the fluid composition. The mixed iron and molybdenum surface oxide of the FeMo powder acted as a barrier both at acidic and weakly alkaline conditions. These findings underline the importance of the surface oxide characteristics for the bioaccessibility of metal alloys. Copyright © 2015 The Authors. Published by Elsevier Inc. All rights reserved.

  2. NMR study of nanophase Al/Al-oxide powder and consolidated composites

    International Nuclear Information System (INIS)

    Suits, B.H.; Apte, P.; Wilken, D.E.; Siegel, R.W.

    1994-10-01

    27 Al Nuclear Magnetic Resonance (NMR) measurements from aluminum powders and consolidated nanophase aluminum made from those powders are presented. The signals from the metal and surface oxidation are easily separated and are compared before and after consolidation. The results presented indicate that the oxide coating becomes the interface region within the nanophase composite material and that during consolidation the metal has undergone a deformation equivalent to that seen for bulk material under a compressive strain of between 4% and 8%

  3. Ultrafine yttria-stabilized zirconia powders prepared by pyrolysis of a metal-oxalate-cellulose complex

    Energy Technology Data Exchange (ETDEWEB)

    Solov`eva, L.V.; Bashmakov, I.A.; Kaputskii, F.N. [Research Institute of Physicochemical Problems, Minsk (Belarus)] [and others

    1995-12-01

    Preparation of high-purity submicron powders with uniform particles is a key stage in the fabrication of high-quality ceramics. For this purpose, chemical methods are commonly used. Recently, pyrolysis of salt-cellulose compositions has gained acceptance for the preparation of mixed oxide powders. This method ensures control of the morphology and particle size of the resultant powders. In this work, the authors present an environmentally safe method for preparing ZrO{sub 2}-based powders from metal-oxalate-cellulose complexes (MOCC) used as precursors instead of soluble metal salts physisorbed on the cellulose surface. The powders obtained by this method feature higher dispersity than their commercially available analogs.

  4. Internal Friction Angle of Metal Powders

    Directory of Open Access Journals (Sweden)

    Jiri Zegzulka

    2018-04-01

    Full Text Available Metal powders are components with multidisciplinary usage as their application is very broad. Their consistent characterization across all disciplines is important for ensuring repeatable and trouble-free processes. Ten metal powders were tested in the study. In all cases, the particle size distribution and morphology (scanning electron microscope—SEM photos were determined. The aim of this work was to inspect the flow behavior of metal powders through another measured characteristic, namely the angle of internal friction. The measured values of the effective internal friction angle in the range 28.6–32.9°, together with the spherical particle shape and the particle size distribution, revealed the likely dominant mode of the metal particle transfer mechanism for stainless steel 316L, zinc and aluminum powder. This third piston flow mechanism is described and illustrated in detail. The angle of internal friction is mentioned as another suitable parameter for the characterization of metal powders, not only for the relative simplicity of the determination but also for gaining insight into the method of the movement of individual particles during the flow.

  5. Spherical rhenium metal powder

    International Nuclear Information System (INIS)

    Leonhardt, T.; Moore, N.; Hamister, M.

    2001-01-01

    The development of a high-density, spherical rhenium powder (SReP) possessing excellent flow characteristics has enabled the use of advanced processing techniques for the manufacture of rhenium components. The techniques that were investigated were vacuum plasma spraying (VPS), direct-hot isostatic pressing (D-HIP), and various other traditional powder metallurgy processing methods of forming rhenium powder into near-net shaped components. The principal disadvantages of standard rhenium metal powder (RMP) for advanced consolidation applications include: poor flow characteristics; high oxygen content; and low and varying packing densities. SReP will lower costs, reduce processing times, and improve yields when manufacturing powder metallurgy rhenium components. The results of the powder characterization of spherical rhenium powder and the consolidation of the SReP are further discussed. (author)

  6. Investigation of Structure and Physico-Mechanical Properties of Composite Materials Based on Copper - Carbon Nanoparticles Powder Systems

    Directory of Open Access Journals (Sweden)

    Kovtun V.

    2015-04-01

    Full Text Available Physico-mechanical and structural properties of electrocontact sintered copper matrix- carbon nanoparticles composite powder materials are presented. Scanning electron microscopy revealed the influence of preliminary mechanical activation of the powder system on distribution of carbon nanoparticles in the metal matrix. Mechanical activation ensures mechanical bonding of nanoparticles to the surface of metal particles, thus giving a possibility for manufacture of a composite with high physico-mechanical properties.

  7. CARBON-CONTAINING COMPOSITES BASED ON METALS

    Directory of Open Access Journals (Sweden)

    VAGANOV V. E.

    2015-10-01

    Full Text Available Problem statement Among the developed technologies metal-composites production,a special place takes powder metallurgy, having fundamental differences from conventionally used foundry technologies. The main advantages of this technology are: the possibility of sensitive control, the structure and phase composition of the starting components, and ultimately the possibility of obtaining of bulk material in nanostructured state with a minimum of processing steps. The potential reinforcers metals include micro and nano-sized oxides, carbides, nitrides, whiskers. The special position is occupied with carbon nanostructures (CNS: С60 fullerenes, single-layer and multi-layer nanotubes, onions (spherical "bulbs", nano-diamonds and graphite,their properties are being intensively studied in recent years. These objects have a high thermal and electrical conductivity values, superelasticity, and have a strength approximate to the theoretical value, which can provide an obtaining composite nanomaterial with a unique set of physical and mechanical properties. In creation of a metal matrix composite nanomaterials (CM, reinforced by various CNS, a special attention should be given to mechanical activation processes (MA already at the stage of preparation of the starting components affecting the structure, phase composition and properties of aluminum-matrix composites. Purpose. To investigate the influence of mechanical activation on the structure and phase composition of aluminum-matrix composites. Conclusion. The results of the study of the structure and phase composition of the initial and mechanically activated powders and bulk-modified metal-composites are shown, depending on the type and concentration of modifying varieties CNS, regimes of MA and parameters of compaction. The study is conducted of tribological properties of Al-CNS OF nanostructured materials.

  8. Equal channel angular pressing of powder processed Al6061/SiC nano metal matrix composites and study of its wear properties

    Science.gov (United States)

    Bongale, Arunkumar M.; Kumar, Satish

    2018-03-01

    Nano Metal Matrix Composites were fabricated by a novel approach by combining powder metallurgy and equal channel angular pressing (ECAP) using aluminium alloy 6061 (Al6061) as matrix phase and 2, 4 and 6 wt% of silicon carbide nanoparticles (SiCnp) as reinforcements. Alloying elements of Al6061 in their elemental form are blended together using high energy planetary ball mill and calculated wt% of SiCnp were mixed with it. Thus formed composite powder mixture is compacted in a uniaxial compaction die and then subjected to ECAP up to three passes. Density and porosity of samples were estimated using Archimedes’ principle. Pin on disc setup is used to evaluate the wear properties of the composites under different speed and loading conditions. Tests revealed that increase in wt% of SiCnp reduces the wear rate of the composites whereas increasing the load and speed increases wear rate of the composite samples. SEM micrographs of worn surfaces indicated different types of wear mechanism responsible for wear of the specimens under different testing conditions. Also, wt% of SiCnp and the number of passes through ECAP were found to increase the hardness value of the composite material.

  9. Production and properties of boride powders

    International Nuclear Information System (INIS)

    Klinskaya, N.A.; Koroleva, E.B.; Petrunichev, V.A.

    1990-01-01

    Results of plasma metallization of boride powders 40-80 μ diam. are presented. Peculiarities of changes of granulometric powder composition and of metallic cover on refractory cores were investigated. There are shown size- and compositional cores effects on metallization level of poders and on cover structure

  10. Chemical Composition and Quality Characteristics of Wheat Bread Supplemented with Leafy Vegetable Powders

    Directory of Open Access Journals (Sweden)

    T. V. Odunlade

    2017-01-01

    Full Text Available The study investigated the effect of supplementation of the leaf powders of Telfairia occidentalis, Amaranthus viridis, and Solanum macrocarpon on the chemical composition and the quality characteristics of wheat bread. The bread samples were supplemented with each of the vegetable leaf powders at 1%, 2%, and 3% during preparation. The bread samples were assayed for proximate composition, mineral composition, physical, sensory, and antioxidant properties using standard methods. The addition of vegetable powders significantly increased the protein (9.50 to 13.93%, fibre (1.81 to 4.00%, ash (1.05 to 2.38%, and fat (1.27 to 2.00%. Supplementation with vegetable powder however significantly decreased (p<0.05 the carbohydrate and moisture contents. Significant (p<0.05 increases were recorded for all evaluated minerals as the level of vegetable powder increased. Supplementation with vegetable powder caused significant decrease in total phenolic content, percentage DPPH inhibition, metal chelating ability, ferric reducing antioxidant power, and total antioxidant capacity. Sensory results showed that there was significant decrease in sensory qualities with increasing supplementation. This therefore suggests that bread supplemented with vegetable powder could have more market penetration if awareness is highly created.

  11. Metallization of uranium oxide powders by lithium reduction

    International Nuclear Information System (INIS)

    Kim, I. S.; Seo, J. S.; Oh, S. C.; Hong, S. S.; Lee, W. K.

    2002-01-01

    Laboratory scale experiments on the reduction of uranium oxide powders into metal by lithium were performed in order to determine the equipment setup and optimum operation conditions. The method of filtration using the porous magnesia filter was introduced to recover uranium metal powders produced. Based on the laboratory scale experimental results, mock-up scale (20 kg U/batch) metallizer was designed and made. The applicability to the metallization process was estimated with respect to the thermal stability of the porous magnesia filter in the high temperature molten salt, the filtration of the fine uranium metal powders, and the operability of the equipment

  12. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-03-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  13. Powder metallurgy of refractory metals

    International Nuclear Information System (INIS)

    Eck, R.

    1979-01-01

    This paper reports on the powder metallurgical methods for the production of high-melting materials, such as pure metals and their alloys, compound materials with a tungsten base and hard metals from liquid phase sintered carbides. (author)

  14. Preparation and utilization of metal oxide fine powder

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joon Soo; Jang, Hee Dong; Lim, Young Woong; Kim, Sung Don; Lee, Hi Sun; Lee, Hoo In; Kim, Chul Joo; Shim, Gun Joo; Jang, Dae Kyu [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)

    1995-12-01

    Metal oxide fine powders finds many applications in industry as new materials. It is very much necessary for the development of such powders to improve the domestic industry. The purpose of present research is to develop a process for the preparation and utilization of metal oxide fine powder. This project is consisted of two main subjects. (1) Production of ultrafine metal oxide powder: Ultrafine metal oxide powder is defined as a metal oxide powder of less than 100 nanometer in particle size. Experiments for the control of particle size and distributions in the various reaction system and compared with results of (2 nd year research). Various reaction systems were adopted for the development of feasible process. Ultrafine particles could be prepared even higher concentration of TiCl{sub 4} and lower gas flowrate compared to TiCl{sub 4}-O{sub 2} system in the TiCl{sub 4}-Air-H{sub 2}O system. Ultrafine Al{sub 2}O{sub 3} powders also prepared with the change of concentration and gas flowrate. Experiments on the treatment of surface characteristics of ultrafine TiO{sub 2} powders were investigated using esterification and surface treating agents. A mathematical model that can predict the particle size and distribution was also developed. (2) Preparation of cerium oxide for high-grade polishing powder: Used cerium polishing powder was recycled for preparation of high grade cerium oxide polishing powder. Also, cerium hydroxide which was generated as by-product in processing of monazite ore was used as another material. These two materials were leached respectively by using acid, and the precipitate was gained in each leached solution by adjusting pH of the solution, and by selective crystallization. These precipitates were calcined to make high grade cerium oxide polishing powder. The effect of several experimental variables were investigated, and the optimum conditions were obtained through the experiments. (author). 81 refs., 49 figs., 27 tabs.

  15. Modeling of microwave heating of metallic powders

    International Nuclear Information System (INIS)

    Buchelnikov, V.D.; Louzguine-Luzgin, D.V.; Anzulevich, A.P.; Bychkov, I.V.; Yoshikawa, N.; Sato, M.; Inoue, A.

    2008-01-01

    As it is known from the experiment that bulk metallic samples reflect microwaves while powdered samples can absorb such a radiation and be heated efficiently. In the present paper we investigate theoretically the mechanisms of penetration of a layer of metallic powder by microwave radiation and microwave heating of such a system

  16. Melting of Uranium Metal Powders with Residual Salts

    International Nuclear Information System (INIS)

    Jin-Mok Hur; Dae-Seung Kang; Chung-Seok Seo

    2007-01-01

    The Advanced Spent Fuel Conditioning Process (ACP) of the Korea Atomic Energy Research Institute focuses on the conditioning of Pressurized Water Reactor spent oxide nuclear fuel. After the oxide reduction step of the ACP, the resultant metal powders containing ∼ 30 wt% residual LiCl-Li 2 O should be melted for a consolidation of the fine metal powders. In this study, we investigated the melting behaviors of uranium metal powders considering the effects of a LiCl-Li 2 O residual salt. (authors)

  17. Obtainment, machining and wear of metal matrix composites processed by powder metallurgy

    International Nuclear Information System (INIS)

    Jesus, Edilson Rosa Barbosa de.

    1998-01-01

    The aim of this investigation was the obtainment of metal matrix composites (MMC) by the route of powder metallurgy, and the valuation of these materials with relation to their machining and wear characteristics. Firstly, were obtained pure commercial aluminium matrix composites materials, with 5, 10 and 15% volumetric fraction of silicon carbide particles. Was also obtained a material without reinforcement particles in order to verify by comparison, the influence of addition of reinforcement particles. The obtained materials were characterized physics (hydrostatic density), mechanics (hardness and tensile tests) and microstructurally (optical microscopy and scanning electron microscopy). The results showed a homogeneous distribution of reinforcement particles in the composite, and improvement in the mechanical properties, mainly tensile strength (UTS) in comparison to the unreinforced material. After, tests were made to verify the materials behavior during machining and to check the performance of several tool materials (cemented carbide, ceramics and polycrystalline diamond). In these tests, values of the cutting force were measured by instrumented tool-holders. Phenomena such as tool wear, built-up edge formation and mechanism of chip formation were also observed and evaluated. The results from the cemented carbide tool tests, were utilised for the machinability index determination of each material. These results were applied to the Taylor equation and the equation constants for each material and test conditions were determined. The results showed that the inclusion of silicon carbide particles made extremely difficult the machining of the composites, and only with diamond tool, satisfactory results were obtained. At last, wear tests were performed to verify the influence of the reinforcement particles in the characteristics of wear resistance of the materials. The results obtained were utilized in the wear coefficient determination for each material. The

  18. The choice of the conditions to receive the electrolytic zinc powders for metal-rich compositions

    Directory of Open Access Journals (Sweden)

    A. V. Patrushev

    2015-03-01

    Full Text Available In the work a method of obtaining highly dispersed zinc powders by electrolysis and comparison of the properties of zinc-rich compositions prepared using as a pigment zinc powders obtained by different methods is provided. Conducted measurements have shown that the electrical conductivity of zinc-rich coatings comprising electrolytic zinc powder does not inferior to the conductivity of the film with PZHD-0 powder obtained by the  evaporation-condensation method, despite the significant difference in the amount of zinc pigment. On the basis of the received data one can conclude that the use of electrolytic zinc powder as a pigment will significantly save zinc.

  19. Joining of parts via magnetic heating of metal aluminum powders

    Science.gov (United States)

    Baker, Ian

    2013-05-21

    A method of joining at least two parts includes steps of dispersing a joining material comprising a multi-phase magnetic metal-aluminum powder at an interface between the at least two parts to be joined and applying an alternating magnetic field (AMF). The AMF has a magnetic field strength and frequency suitable for inducing magnetic hysteresis losses in the metal-aluminum powder and is applied for a period that raises temperature of the metal-aluminum powder to an exothermic transformation temperature. At the exothermic transformation temperature, the metal-aluminum powder melts and resolidifies as a metal aluminide solid having a non-magnetic configuration.

  20. Characterization of Metal Powders Used for Additive Manufacturing.

    Science.gov (United States)

    Slotwinski, J A; Garboczi, E J; Stutzman, P E; Ferraris, C F; Watson, S S; Peltz, M A

    2014-01-01

    Additive manufacturing (AM) techniques can produce complex, high-value metal parts, with potential applications as critical parts, such as those found in aerospace components. The production of AM parts with consistent and predictable properties requires input materials (e.g., metal powders) with known and repeatable characteristics, which in turn requires standardized measurement methods for powder properties. First, based on our previous work, we assess the applicability of current standardized methods for powder characterization for metal AM powders. Then we present the results of systematic studies carried out on two different powder materials used for additive manufacturing: stainless steel and cobalt-chrome. The characterization of these powders is important in NIST efforts to develop appropriate measurements and standards for additive materials and to document the property of powders used in a NIST-led additive manufacturing material round robin. An extensive array of characterization techniques was applied to these two powders, in both virgin and recycled states. The physical techniques included laser diffraction particle size analysis, X-ray computed tomography for size and shape analysis, and optical and scanning electron microscopy. Techniques sensitive to structure and chemistry, including X-ray diffraction, energy dispersive analytical X-ray analysis using the X-rays generated during scanning electron microscopy, and X-Ray photoelectron spectroscopy were also employed. The results of these analyses show how virgin powder changes after being exposed to and recycled from one or more Direct Metal Laser Sintering (DMLS) additive manufacturing build cycles. In addition, these findings can give insight into the actual additive manufacturing process.

  1. Characterization of Metal Powders Used for Additive Manufacturing

    Science.gov (United States)

    Slotwinski, JA; Garboczi, EJ; Stutzman, PE; Ferraris, CF; Watson, SS; Peltz, MA

    2014-01-01

    Additive manufacturing (AM) techniques1 can produce complex, high-value metal parts, with potential applications as critical parts, such as those found in aerospace components. The production of AM parts with consistent and predictable properties requires input materials (e.g., metal powders) with known and repeatable characteristics, which in turn requires standardized measurement methods for powder properties. First, based on our previous work, we assess the applicability of current standardized methods for powder characterization for metal AM powders. Then we present the results of systematic studies carried out on two different powder materials used for additive manufacturing: stainless steel and cobalt-chrome. The characterization of these powders is important in NIST efforts to develop appropriate measurements and standards for additive materials and to document the property of powders used in a NIST-led additive manufacturing material round robin. An extensive array of characterization techniques was applied to these two powders, in both virgin and recycled states. The physical techniques included laser diffraction particle size analysis, X-ray computed tomography for size and shape analysis, and optical and scanning electron microscopy. Techniques sensitive to structure and chemistry, including X-ray diffraction, energy dispersive analytical X-ray analysis using the X-rays generated during scanning electron microscopy, and X-Ray photoelectron spectroscopy were also employed. The results of these analyses show how virgin powder changes after being exposed to and recycled from one or more Direct Metal Laser Sintering (DMLS) additive manufacturing build cycles. In addition, these findings can give insight into the actual additive manufacturing process. PMID:26601040

  2. Wear mechanisms in powder metallurgy high speed steels matrix composites

    International Nuclear Information System (INIS)

    Gordo, E.; Martinez, M. A.; Torralba, J. M.; Jimenez, J. A.

    2001-01-01

    The development of metal matrix composites has a major interest for automotive and cutting tools industries since they possess better mechanical properties and wear resistance than corresponding base materials. One of the manufacturing methods for these materials includes processing by powder metallurgy techniques. in this case, blending of both, base material and reinforcement powders constitute the most important process in order to achieve a homogeneous distribution of second phase particles. in the present work, composite materials of M3/2 tool steel reinforced with 2.5,5 and 8 vol% of niobium carbide have been prepared. In order to ensure a homogeneous mix, powders of both materials were mixed by dry high-energy mechanical milling at 200 r.p.m. for 40 h. After a recovering annealing, two routes for consolidate were followed die pressing and vacuum sintering, and hot isostatic pressing (HIP). Pin-on-disc tests were carried out to evaluate wear behaviour in all the materials. Results show that ceramic particles additions improve wear resistance of base material. (Author) 9 refs

  3. Effective High-Frequency Permeability of Compacted Metal Powders

    Science.gov (United States)

    Volkovskaya, I. I.; Semenov, V. E.; Rybakov, K. I.

    2018-03-01

    We propose a model for determination of the effective complex permeability of compacted metal-powder media. It is based on the equality of the magnetic moment in a given volume of the media with the desired effective permeability to the total magnetic moment of metal particles in the external high-frequency magnetic field, which arises due to excitation of electric eddy currents in the particles. Calculations within the framework of the proposed model allow us to refine the values of the real and imaginary components of the permeability of metal powder compacts in the microwave band. The conditions of applicability of the proposed model are formulated, and their fulfillment is verified for metal powder compacts in the microwave and millimeter wavelength bands.

  4. Light extinction in metallic powder beds: Correlation with powder structure

    International Nuclear Information System (INIS)

    Rombouts, M.; Froyen, L.; Gusarov, A.V.; Bentefour, E.H.; Glorieux, C.

    2005-01-01

    A theoretical correlation between the effective extinction coefficient, the specific surface area, and the chord length distribution of powder beds is verified experimentally. The investigated powder beds consist of metallic particles of several tens of microns. The effective extinction coefficients are measured by a light-transmission technique at a wavelength of 540 nm. The powder structure is characterized by a quantitative image analysis of powder bed cross sections resulting in two-point correlation functions and chord length distributions. The specific surface area of the powders is estimated by laser-diffraction particle-size analysis and by the two-point correlation function. The theoretically predicted tendency of increasing extinction coefficient with specific surface area per unit void volume is confirmed by the experiments. However, a significant quantitative discrepancy is found for several powders. No clear correlation of the extinction coefficient with the powder material and particle size, and morphology is revealed, which is in line with the assumption of geometrical optics

  5. Electrical conductivity of metal powders under pressure

    Science.gov (United States)

    Montes, J. M.; Cuevas, F. G.; Cintas, J.; Urban, P.

    2011-12-01

    A model for calculating the electrical conductivity of a compressed powder mass consisting of oxide-coated metal particles has been derived. A theoretical tool previously developed by the authors, the so-called `equivalent simple cubic system', was used in the model deduction. This tool is based on relating the actual powder system to an equivalent one consisting of deforming spheres packed in a simple cubic lattice, which is much easier to examine. The proposed model relates the effective electrical conductivity of the powder mass under compression to its level of porosity. Other physically measurable parameters in the model are the conductivities of the metal and oxide constituting the powder particles, their radii, the mean thickness of the oxide layer and the tap porosity of the powder. Two additional parameters controlling the effect of the descaling of the particle oxide layer were empirically introduced. The proposed model was experimentally verified by measurements of the electrical conductivity of aluminium, bronze, iron, nickel and titanium powders under pressure. The consistency between theoretical predictions and experimental results was reasonably good in all cases.

  6. Novel Composite Powders with Uniform TiB2 Nano-Particle Distribution for 3D Printing

    Directory of Open Access Journals (Sweden)

    Mengxing Chen

    2017-03-01

    Full Text Available It is reported that the ductility and strength of a metal matrix composite could be concurrently improved if the reinforcing particles were of the size of nanometers and distributed uniformly. In this paper, we revealed that gas atomization solidification could effectively disperse TiB2 nanoparticles in the Al alloy matrix due to its fast cooling rate and the coherent orientation relationship between TiB2 particles and α-Al. Besides, nano-TiB2 led to refined equiaxed grain structures. Furthermore, the composite powders with uniformly embedded nano-TiB2 showed improved laser absorptivity. The novel composite powders are well suited for selective laser melting.

  7. Wear study of Al-SiC metal matrix composites processed through microwave energy

    Science.gov (United States)

    Honnaiah, C.; Srinath, M. S.; Prasad, S. L. Ajit

    2018-04-01

    Particulate reinforced metal matrix composites are finding wider acceptance in many industrial applications due to their isotropic properties and ease of manufacture. Uniform distribution of reinforcement particulates and good bonding between matrix and reinforcement phases are essential features in order to obtain metal matrix composites with improved properties. Conventional powder metallurgy technique can successfully overcome the limitation of stir casting techniques, but it is time consuming and not cost effective. Use of microwave technology for processing particulate reinforced metal matrix composites through powder metallurgy technique is being increasingly explored in recent times because of its cost effectiveness and speed of processing. The present work is an attempt to process Al-SiC metal matrix composites using microwaves irradiated at 2.45 GHz frequency and 900 W power for 10 minutes. Further, dry sliding wear studies were conducted at different loads at constant velocity of 2 m/s for various sliding distances using pin-on-disc equipment. Analysis of the obtained results show that the microwave processed Al-SiC composite material shows around 34 % of resistance to wear than the aluminium alloy.

  8. Method and apparatus for the production of metal oxide powder

    Science.gov (United States)

    Harris, Michael T.; Scott, Timothy C.; Byers, Charles H.

    1992-01-01

    The present invention provides a method for preparing metal oxide powder. A first solution, which is substantially organic, is prepared. A second solution, which is an aqueous solution substantially immiscible in the first solution, is prepared and delivered as drops to the first solution. The drops of the second solution are atomized by a pulsed electric field forming micro-drops of the second solution. Reagents in the first solution diffuse into and react with reactants in the micro-drops of the second solution forming metal hydroxide or oxalate particles. The metal hydroxide or metal oxalate particles are then recovered and dried to produce the metal oxide powder. An apparatus for preparing a metal oxide powder is also disclosed.

  9. Production of nanocrystalline metal powders via combustion reaction synthesis

    Science.gov (United States)

    Frye, John G.; Weil, Kenneth Scott; Lavender, Curt A.; Kim, Jin Yong

    2017-10-31

    Nanocrystalline metal powders comprising tungsten, molybdenum, rhenium and/or niobium can be synthesized using a combustion reaction. Methods for synthesizing the nanocrystalline metal powders are characterized by forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and a base-soluble, ammonium precursor of tungsten, molybdenum, rhenium, or niobium in amounts that yield a stoichiometric burn when combusted. The combustion synthesis solution is then heated to a temperature sufficient to substantially remove water and to initiate a self-sustaining combustion reaction. The resulting powder can be subsequently reduced to metal form by heating in a reducing gas environment.

  10. Effects of mold geometry on fiber orientation of powder injection molded metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Faiz, E-mail: faizahmad@petronas.com.my; Aslam, Muhammad, E-mail: klaira73@gmail.com; Altaf, Khurram, E-mail: khurram.altaf@petronas.com.my; Shirazi, Irfan, E-mail: irfanshirazi@hotmail.com [Mechanical Engineering Universiti Teknologi PETRONAS Malaysia (Malaysia)

    2015-07-22

    Fiber orientations in metal matrix composites have significant effect on improving tensile properties. Control of fiber orientations in metal injection molded metal composites is a difficult task. In this study, two mold cavities of dimensions 6x6x90 mm and 10x20x180 mm were used for comparison of fiber orientation in injection molded metal composites test parts. In both mold cavities, convergent and divergent flows were developed by modifying the sprue dimensions. Scanning electron microscope (SEM) was used to examine the fiber orientations within the test samples. The results showed highly aligned fiber in injection molded test bars developed from the convergent melt flow. Random orientation of fibers was noted in the composites test bars produced from divergent melt flow.

  11. Method and apparatus for the production of metal oxide powder

    Science.gov (United States)

    Harris, M.T.; Scott, T.C.; Byers, C.H.

    1992-06-16

    The present invention provides a method for preparing metal oxide powder. A first solution, which is substantially organic, is prepared. A second solution, which is an aqueous solution substantially immiscible in the first solution, is prepared and delivered as drops to the first solution. The drops of the second solution are atomized by a pulsed electric field forming micro-drops of the second solution. Reagents in the first solution diffuse into and react with reactants in the micro-drops of the second solution forming metal hydroxide or oxalate particles. The metal hydroxide or metal oxalate particles are then recovered and dried to produce the metal oxide powder. An apparatus for preparing a metal oxide powder is also disclosed. 2 figs.

  12. Copper-carbon and aluminum-carbon composites fabricated by powder metallurgy processes

    International Nuclear Information System (INIS)

    Silvain, Jean-François; Veillère, Amélie; Lu, Yongfeng

    2014-01-01

    The increase in both power and packing densities in power electronic devices has led to an increase in the market demand for effective heat-dissipating materials, with high thermal conductivity and thermal- expansion coefficient compatible with chip materials still ensuring the reliability of the power modules. In this context, metal matrix composites: carbon fibers and diamond-reinforced copper and aluminum matrix composites among them are considered very promising as a next generation of thermal-management materials in power electronic packages. These composites exhibit enhanced thermal properties compared to pure copper combined with lower density. This article presents the fabrication techniques of copper/carbon fibers and copper/diamond and aluminum/carbon fibers composite films by powder metallurgy and hot pressing. The thermal analyses clearly indicate that interfacial treatments are required in these composites to achieve high thermomechanical properties. Interfaces (through novel chemical and processing methods), when selected carefully and processed properly will form the right chemical/mechanical link between metal and carbon, enhancing all the desired thermal properties while minimizing the deleterious effect.

  13. Biodegradation of thermoplastic starch/eggshell powder composites.

    Science.gov (United States)

    Bootklad, Munlika; Kaewtatip, Kaewta

    2013-09-12

    Thermoplastic starch (TPS) was prepared using compression molding and chicken eggshell was used as a filler. The effect of the eggshell powder (EP) on the properties of TPS was compared with the effect of commercial calcium carbonate (CC). The organic compound on the surface of the eggshell powder acted as a coupling agent that resulted in a strong adhesion between the eggshell powder and the TPS matrix, as confirmed by SEM micrographs. The biodegradation was determined by the soil burial test. The TPS/EP composites were more rapidly degraded than the TPS/CC composites. In addition, the eggshell powder improved the water resistance and thermal stability of the TPS. Copyright © 2013 Elsevier Ltd. All rights reserved.

  14. Preparation of superconductor precursor powders

    Science.gov (United States)

    Bhattacharya, Raghunath

    1998-01-01

    A process for the preparation of a precursor metallic powder composition for use in the subsequent formation of a superconductor. The process comprises the steps of providing an electrodeposition bath comprising an electrolyte medium and a cathode substrate electrode, and providing to the bath one or more soluble salts of one or more respective metals which are capable of exhibiting superconductor properties upon subsequent appropriate treatment. The bath is continually energized to cause the metallic and/or reduced particles formed at the electrode to drop as a powder from the electrode into the bath, and this powder, which is a precursor powder for superconductor production, is recovered from the bath for subsequent treatment. The process permits direct inclusion of all metals in the preparation of the precursor powder, and yields an amorphous product mixed on an atomic scale to thereby impart inherent high reactivity. Superconductors which can be formed from the precursor powder include pellet and powder-in-tube products.

  15. From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering.

    Science.gov (United States)

    Manfredi, Diego; Calignano, Flaviana; Krishnan, Manickavasagam; Canali, Riccardo; Ambrosio, Elisa Paola; Atzeni, Eleonora

    2013-03-06

    In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS) is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

  16. From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Eleonora Atzeni

    2013-03-01

    Full Text Available In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

  17. Research of plasma-electrolyte discharge in the processes of obtaining metallic powders

    Science.gov (United States)

    Kashapov, R. N.; Kashapov, L. N.; Kashapov, N. F.

    2017-11-01

    The use of the plasma electrolyte process has never been considered as a simple, cheap and fast method of obtaining powders used in selective laser melting processes. Therefore, the adaptation of the plasma-electrolyte process to the production of metal powders used in additive production is an urgent task. The paper presents the results of studies of gas discharge parameters between a metal and liquid electrode in the processes of obtaining metallic iron powders. The discharge combustion conditions necessary for the formation of metal powders of micron size are determined. A possible mechanism for the formation of powder particles in a discharge plasma is proposed.

  18. Synthesis and characterization of interpenetrating phase ceramic metal composites

    International Nuclear Information System (INIS)

    Kanwal, T.

    2011-01-01

    Alumina powder was sintered in MW furnace under vacuum, without vacuum and conventional sintering furnace at different temperatures followed by characterization to observe the effect of sintering mode. Zirconia-Nickel and Alumina-Nickel systems were selected to study the effect of metallic phase interconnectivity on the electrical and thermal behavior in interpenetrating phase composites (IPCs). In order to obtain the homogenous mixture of Alumina and Nick powders, a detailed investigation was performed on the de-agglomeration and prop mixing of powders. Sintering parameters were optimized for the homogenization o Alumina with Nickel in planetary ball mill without sticking of powders with jar.- Homogenization of Zirconia-Nickel and Alumina-Nickel powders was perform using planetary ball mill as well as pestle mortar. Compaction of composites was performed uniaxially and sintering was carried in microwave furnace, tubular furnace with Argon environment and in vacuum sintering furnace. Electrical and thermal behavior of microwave as well as conventionally sintered ZrO/sub 2/-Ni and Al/sub 2/O/sub 3/-Ni IPCs was also observed. Electrical behavior of Composites was characterized b determining the impedance of the composites. To find the percolation limit for both Alumina-Nickel and Zirconia-Nickel composite systems the real part of impedance was used. On the basis of electrical characterization, samples were selected for SEM, BET surface area and CTE analysis. SEM of selected samples was performed t observe the connectivity of Nickel in composites. Finally, the effect of percolation limit on thermal behavior of IPCs was investigated with the help of CTE. (author)

  19. Process for the preparation of fine grain metal carbide powders

    International Nuclear Information System (INIS)

    Gortsema, F.P.

    1976-01-01

    Fine grain metal carbide powders are conveniently prepared from the corresponding metal oxide by heating in an atmosphere of methane in hydrogen. Sintered articles having a density approaching the theoretical density of the metal carbide itself can be fabricated from the powders by cold pressing, hot pressing or other techniques. 8 claims, no drawings

  20. Properties of magnetic nickel/porous-silicon composite powders

    Directory of Open Access Journals (Sweden)

    Toshihiro Nakamura

    2012-09-01

    Full Text Available The magnetic and photoluminescence (PL properties of nickel/porous-silicon (Ni/PSi composite powders are investigated. Ni/PSi composite powders are prepared by stain etching of Si powder in a HF/HNO3 solution followed by electroless plating of Ni nanoparticles on the stain-etched PSi powder in a NiCl2 solution. The Ni/PSi powders exhibit hydrophillicity, superparamagnetism caused by the deposited Ni nanoparticles, and orange-red PL owing to the nanostructured PSi surface. The degree of magnetization decreases with increasing Ni plating time, indicating its dependence on the size of the Ni nanoparticles. The Ni/PSi composite powders also show a stronger magnetization as compared to that of the Ni-particle-plated Si powder. The stronger magnetization results from the larger surface area of PSi. The PL intensity, peak wavelength, and lifetime of Ni/PSi are strongly dependent on the NiCl2 concentration. This dependence is due to the different thickness of the oxide overlayer on the PSi surface formed during the Ni plating process. The existence of the oxide overlayer also results in a small change in the PL intensity against excitation time.

  1. Investigation of metal ions sorption of brown peat moss powder

    Science.gov (United States)

    Kelus, Nadezhda; Blokhina, Elena; Novikov, Dmitry; Novikova, Yaroslavna; Chuchalin, Vladimir

    2017-11-01

    For regularities research of sorptive extraction of heavy metal ions by cellulose and its derivates from aquatic solution of electrolytes it is necessary to find possible mechanism of sorption process and to choice a model describing this process. The present article investigates the regularities of aliovalent metals sorption on brown peat moss powder. The results show that sorption isotherm of Al3+ ions is described by Freundlich isotherm and sorption isotherms of Na+ i Ni2+ are described by Langmuir isotherm. To identify the mechanisms of brown peat moss powder sorption the IR-spectra of the initial brown peat moss powder samples and brown peat moss powder samples after Ni (II) sorption were studied. Metal ion binding mechanisms by brown peat moss powder points to ion exchange, physical adsorption, and complex formation with hydroxyl and carboxyl groups.

  2. Influence of Metal-Coated Graphite Powders on Microstructure and Properties of the Bronze-Matrix/Graphite Composites

    Science.gov (United States)

    Zhao, Jian-hua; Li, Pu; Tang, Qi; Zhang, Yan-qing; He, Jian-sheng; He, Ke

    2017-02-01

    In this study, the bronze-matrix/x-graphite (x = 0, 1, 3 and 5%) composites were fabricated by powder metallurgy route by using Cu-coated graphite, Ni-coated graphite and pure graphite, respectively. The microstructure, mechanical properties and corrosive behaviors of bronze/Cu-coated-graphite (BCG), bronze/Ni-coated-graphite (BNG) and bronze/pure-graphite (BPG) were characterized and investigated. Results show that the Cu-coated and Ni-coated graphite could definitely increase the bonding quality between the bronze matrix and graphite. In general, with the increase in graphite content in bronze-matrix/graphite composites, the friction coefficients, ultimate density and wear rates of BPG, BCG and BNG composites all went down. However, the Vickers microhardness of the BNG composite would increase as the graphite content increased, which was contrary to the BPG and BCG composites. When the graphite content was 3%, the friction coefficient of BNG composite was more stable than that of BCG and BPG composites, indicating that BNG composite had a better tribological performance than the others. Under all the values of applied loads (10, 20, 40 and 60N), the BCG and BNG composites exhibited a lower wear rate than BPG composite. What is more, the existence of nickel in graphite powders could effectively improve the corrosion resistance of the BNG composite.

  3. Progress in Titanium Metal Powder Injection Molding

    Directory of Open Access Journals (Sweden)

    Randall M. German

    2013-08-01

    Full Text Available Metal powder injection molding is a shaping technology that has achieved solid scientific underpinnings. It is from this science base that recent progress has occurred in titanium powder injection molding. Much of the progress awaited development of the required particles with specific characteristics of particle size, particle shape, and purity. The production of titanium components by injection molding is stabilized by a good understanding of how each process variable impacts density and impurity level. As summarized here, recent research has isolated the four critical success factors in titanium metal powder injection molding (Ti-MIM that must be simultaneously satisfied—density, purity, alloying, and microstructure. The critical role of density and impurities, and the inability to remove impurities with sintering, compels attention to starting Ti-MIM with high quality alloy powders. This article addresses the four critical success factors to rationalize Ti-MIM processing conditions to the requirements for demanding applications in aerospace and medical fields. Based on extensive research, a baseline process is identified and reported here with attention to linking mechanical properties to the four critical success factors.

  4. Characterization of mechanically alloyed Ti-based bulk metallic glass composites containing carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Hsu, C.F. [Institute of Materials Engineering, National Taiwan Ocean University, No. 2, Beining Road, Keelung (China); Lin, H.M. [Department of Materials Engineering, Tatung University, No.40, Sec. 3, Jhongshan N. Rd. Jhongshan District, Taipei 104 Taiwan (China); Lee, P.Y.

    2008-11-15

    This study explored the feasibility of preparing CNT/Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} bulk metallic glass (BMG) composites though powder metallurgy route. The CNT/Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} BMG composites were obtained by consolidating the 8h mechanically alloyed composite powders by vacuum hot pressing process. A significant increase in hardness (9.34 GPa) and fracture strength (1937 MPa) was achieved for the Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} BMG composites containing 12 vol. % CNT. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  5. Electrospun composites of PHBV/pearl powder for bone repairing

    Directory of Open Access Journals (Sweden)

    Jingjing Bai

    2015-08-01

    Full Text Available Electrospun fiber has highly structural similarity with natural bone extracelluar matrix (ECM. Many researches about fabricating organic–inorganic composite materials have been carried out in order to mimic the natural composition of bone and enhance the biocompatibility of materials. In this work, pearl powder was added to the poly (3-hydroxybutyrate-co-3-hydroxyvalerate (PHBV and the composite nanofiber scaffold was prepared by electrospinning. Mineralization ability of the composite scaffolds can be evaluated by analyzing hydroxyapatite (HA formation on the surface of nanofiber scaffolds. The obtained composite nanofiber scaffolds showed an enhanced mineralization capacity due to incorporation of pearl powder. The HA formed amount of the composite scaffolds was raised as the increase of pearl powder in composite scaffolds. Therefore, the prepared PHBV/pearl composite nanofiber scaffolds would be a promising candidate as an osteoconductive composite material for bone repairing.

  6. PREPARATION OF METAL OXIDE POWDERS FROM METAL LOADED VERSATIC ACID

    OpenAIRE

    KAKIHATA, Takayuki; USAMI, Kensuke; YAMAMOTO, Hideki; SHIBATA, Junji

    1998-01-01

    A production process for metal oxide powders was developed using a solvent extraction method. Versatic Acid 10 and D2EHPA solutions containing copper, zinc and nickel were used for a precipitation-stripping process, where oxalic acid was added to the solution as a precipitation reagent.Copper, zinc and nickel oxalates were easily formed in an aqueous phase, and 99.9% of precipitation was obtained for each metal during this process. These metal oxalates were easily converted to metal oxides by...

  7. Modelling the mechanical behaviour of metal powder during Die compaction process

    Directory of Open Access Journals (Sweden)

    G. Cricrì

    2016-07-01

    Full Text Available In this work, powder compaction process was investigated by using a numerical material model, which involves Mohr-Coulomb theory and an elliptical surface plasticity model. An effective algorithm was developed and implemented in the ANSYS finite element (FEM code by using the subroutine USERMAT. Some simulations were performed to validate the proposed metal powder material model. The interaction between metal powder and die walls was considered by means of contact elements. In addition to the analysis of metal powder behaviour during compaction, the actions transmitted to die were also investigated, by considering different friction coefficients. This information is particularly useful for a correct die design.

  8. Titanium and zirconium metal powder spheroidization by thermal plasma processes

    OpenAIRE

    Bissett, H.; van der Walt, I.J.; Havenga, J.L.; Nel, J.T.

    2015-01-01

    New technologies used to manufacture high-quality components, such as direct laser sintering, require spherical powders of a narrow particle size distribution as this affects the packing density and sintering mechanism. The powder also has to be chemically pure as impurities such as H, O, C, N, and S causes brittleness, influence metal properties such as tensile strength, hardness, and ductility, and also increase surface tension during processing. Two new metal powder processes have been dev...

  9. Manufacturing techniques for titanium aluminide based alloys and metal matrix composites

    Science.gov (United States)

    Kothari, Kunal B.

    -sized titanium aluminide powders were rapidly consolidated to form near-net shape titanium aluminide parts in form of small discs and tiles. The rapidly consolidated titanium aluminide parts were found to be fully dense. The microstructure morphology was found to vary with consolidation conditions. The mechanical properties were found to be significantly dependent on microstructure morphology and grain size. Due to rapid consolidation, grain growth during consolidation was limited, which in turn led to enhanced mechanical properties. The high temperature mechanical properties for the consolidated titanium aluminide samples were characterized and were found to retain good mechanical performance up to 700°C. Micron-sized titanium aluminide powders with slightly less Aluminum and small Nb, and Cr additions were rapidly consolidated into near-net shape parts. The consolidated parts were found to exhibit enhanced mechanical performance in terms of ductility and yield strength. The negative effect of Oxygen on the flexural strength at high temperatures was found to be reduced with the addition of Nb. In an effort to further reduce the grain size of the consolidated titanium aluminide samples, the as-received titanium aluminide powders were milled in an attrition mill. The average powder particle size of the powders was reduced by 60% after milling. The milled powders were then rapidly consolidated. The grain size of the consolidated parts was found to be in the sub-micrometer range. The mechanical properties were found to be significantly enhanced due to reduction of grain size in the sub-micrometer range. In order to develop a metal matrix composite based on titanium aluminide matrix reinforced with titanium boride, an experiment to study the effect of rapid consolidation on titanium diboride powders was conducted. Micron-sized titanium diboride powders were consolidated and were found to be 93% dense and exhibited minimal grain growth. The low density of the consolidated part was

  10. Radiation effects in high-disperse metal media and their application in powder metallurgy

    International Nuclear Information System (INIS)

    Zaykin, Y.A.; Aliyev, B.A.

    2002-01-01

    Experimental and theoretical results showing up effects of metal powder radiation processing, such as powder grinding, chemical refinement, and changes in powder particle surface state, are discussed. It is shown that preliminary irradiation of metal powders leads to profound structural alterations at all further stages of their processing by conventional methods of powder metallurgy and eventually effects the properties of the resulting product

  11. Improving resistance welding of aluminum sheets by addition of metal powder

    DEFF Research Database (Denmark)

    Al Naimi, Ihsan K.; Al-Saadi, Moneer H.; Daws, Kasim M.

    2015-01-01

    . The improvement obtained is shown to be due to the development of a secondary bond in the joint beside the weld nugget increasing the total weld area. The application of powder additive is especially feasible, when using welding machines with insufficient current capacity for producing the required nugget size......In order to ensure good quality joints between aluminum sheets by resistance spot welding, a new approach involving the addition of metal powder to the faying surfaces before resistance heating is proposed. Three different metal powders (pure aluminum and two powders corresponding to the alloys AA....... In such cases the best results are obtained with pure aluminum powder....

  12. Development of indigenous laboratory scale gas atomizer for producing metal powders

    International Nuclear Information System (INIS)

    Khan, K.K.; Qasim, A.M.; Ahmed, P.

    2011-01-01

    Gas atomization is one of the methods for production of clean metal powders at relatively moderate cost. A laboratory scale gas atomizer was designed and fabricated indigenously to produce metal powders with a batch capacity of 500 g of copper (Cu). The design includes several features regarding fabrication and operation to provide optimum conditions for atomization. The inner diameter of atomizing chamber is 440 mm and its height is 1200 mm. The atomizing nozzle is of annular confined convergent type with an angle of 25 degree. Argon gas at desired pressure has been used for atomizing the metals to produce relatively clean powders. A provision has also been made to view the atomization process. The indigenous laboratory scale gas atomizer was used to produce tin (Sn) and copper (Cu) powders with different atomizing gas pressures ranging from 2 to 10 bar. The particle size of different powders produced ranges from 40 to 400 im. (author)

  13. Ultrasonic assisted hot metal powder compaction.

    Science.gov (United States)

    Abedini, Rezvan; Abdullah, Amir; Alizadeh, Yunes

    2017-09-01

    Hot pressing of metal powders is used in production of parts with similar properties to wrought materials. During hot pressing processes, particle rearrangement, plastic deformation, creep, and diffusion are of the most effective powder densification mechanisms. Applying ultrasonic vibration is thought to result in great rates of densification and therefore higher efficiency of the process is expected. This paper deals with the effects of power ultrasonic on the densification of AA1100 aluminum powder under constant applied stress. The effects of particle size and process temperature on the densification behavior are discussed. The results show that applying ultrasonic vibration leads to an improved homogeneity and a higher relative density. Also, it is found that the effect of ultrasonic vibration is greater for finer particles. Copyright © 2016 Elsevier B.V. All rights reserved.

  14. Aluminum powder size and microstructure effects on properties of boron nitride reinforced aluminum matrix composites fabricated by semi-solid powder metallurgy

    International Nuclear Information System (INIS)

    Chen, Cunguang; Guo, Leichen; Luo, Ji; Hao, Junjie; Guo, Zhimeng; Volinsky, Alex A.

    2015-01-01

    Al matrix composite reinforced by hexagonal boron nitride (h-BN) with nearly full densification was successfully fabricated by the semi-solid powder metallurgy technique. The h-BN/Al composites were synthesized with elemental pure Al powder size of d_5_0=35, 12 and 2 μm. The powder morphology and the structural characteristics of the composites were analyzed using X-ray diffraction, scanning and transmission electron microscopy. The density, Brinell hardness and compressive behavior of the samples were characterized. Density measurement of the Al composites revealed that the composite densification can be effectively promoted by plenty of embedded liquid phase under pressure. Composites prepared using Al powder with varying granularity showed different grain characteristics, and in situ recrystallization occurred inside the original grains with 35 μm Al powder. A sharp interface consisting of Al/Al_2O_3/h-BN was present in the composites. Both the compressive strength and the fracture strain of the investigated composites increased with the decrease of the Al powder size, along with the Brinell hardness. The composite with 2 μm Al powder exhibited the highest relative density (99.3%), Brinell harness (HB 128), compressive strength (763 MPa) and fracture strain (0.299).

  15. Microstructure characterization of laser-deposited titanium carbide and zirconium-based titanium metal matrix composites

    CSIR Research Space (South Africa)

    Ochonogor, OF

    2012-09-01

    Full Text Available . In this work, the technique is used to fabricate metal matrix composites (MMCs) by using an elementally blended feedstock combining metal and ceramic powders in the melt pool, which melt and solidify to create the required morphology. Ti6Al4V + TiC MMCs were...

  16. Characterization of composite materials based on cement-ceramic powder blended binder

    Science.gov (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek

    2016-06-01

    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  17. Role of powder preparation route on microstructure and mechanical properties of Al-TiB2 composites fabricated by accumulative roll bonding (ARB)

    International Nuclear Information System (INIS)

    Askarpour, M.; Sadeghian, Z.; Reihanian, M.

    2016-01-01

    Accumulative roll bonding (ARB) was conducted up to seven cycles to fabricate Al-TiB 2 particulate metal matrix composites. The reinforcing particles were prepared and used in three different processing conditions: as-received TiB 2 , mixed TiB 2 -Al and in-situ synthesized TiB 2 -Al. The mixed TiB 2 -Al powder was produced by milling of TiB 2 with Al powder and in-situ synthesized TiB 2 -Al powder was prepared by mechanical alloying (MA) through inducing TiB 2 particles in the Al with various composition of 10, 20 and 30 wt% Al. Transmission electron microscope (TEM) and scanning electron microscope (SEM) were used to evaluate the microstructure of the produced composites. The composite obtained from the in-situ TiB 2 -Al powder showed the most uniform distribution of particles and exhibited the highest tensile strength of about 177 MPa in comparison with the composites reinforced with the as-received TiB 2 (156 MPa) and mixed TiB 2 -Al powder (160 MPa). After seven ARB cycles, an ultra-fine grained structure with the average size of about 300 nm was obtained in the composite reinforced with in-situ TiB 2 -Al powder. The appearance of dimples in tensile fracture surfaces revealed a ductile-type fracture in the produced composites.

  18. One-Pot Synthesis of CoSex -rGO Composite Powders by Spray Pyrolysis and Their Application as Anode Material for Sodium-Ion Batteries.

    Science.gov (United States)

    Park, Gi Dae; Kang, Yun Chan

    2016-03-14

    A simple one-pot synthesis of metal selenide/reduced graphene oxide (rGO) composite powders for application as anode materials in sodium-ion batteries was developed. The detailed mechanism of formation of the CoSe(x)-rGO composite powders that were selected as the first target material in the spray pyrolysis process was studied. The crumple-structured CoSe(x)-rGO composite powders prepared by spray pyrolysis at 800 °C had a crystal structure consisting mainly of Co0.85 Se with a minor phase of CoSe2. The bare CoSe(x) powders prepared for comparison had a spherical shape and hollow structure. The discharge capacities of the CoSe(x)-rGO composite and bare CoSe(x) powders in the 50th cycle at a constant current density of 0.3 A g(-1) were 420 and 215 mA h g(-1), respectively, and their capacity retentions measured from the second cycle were 80 and 46%, respectively. The high structural stability of the CoSe(x)-rGO composite powders for repeated sodium-ion charge and discharge processes resulted in superior sodium-ion storage properties compared to those of the bare CoSe(x) powders. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  19. Composite with a metallic matrix Al-AlN: from the powder to the material; Composite a matrice metallique A1-A1N: de la poudre au materiau

    Energy Technology Data Exchange (ETDEWEB)

    Troadec, C.

    1996-05-09

    Two types of powders are used: a `composite` powder synthesized by direct nitridation of aluminium by nitrogen, and a `mixed` powder obtained by a mixture of Al and AlN powders. These two powders types are crushed in a high energetic planetary crusher under an Ar atmosphere, then they are sintered under solid phase hot pressure. Microstructure of these materials, studied by Tem and XED, is relatively heterogenous, with high density polycrystalline area and high porous nano-crystals area. Size of these porous area are higher in `mixed` powders, and is linked to AlN percentage and to the crushing time. High density area are composed of Al grains surrounded by AlN nano-crystals with Al{sub 2}O{sub 3} needles and few aluminium oxynitride crystals. Physicochemical and mechanical properties, wear and corrosion comportment differ in function of the initial powders (`mixed` or `composite`) and with the AlN percentage. These new materials have, at similar reinforcement concentration, equivalent properties to Al/SiC or Al/Al{sub 2}O{sub 3} materials. (A.B.) 112 refs.

  20. The use of metal alkoxides in the preparation of ceramic powders

    International Nuclear Information System (INIS)

    Chetcuti, A.M.; Woolfrey, J.L.

    1982-01-01

    The production of fine, chemically homogeneous and highly reactive powder is particularly desirable where the synthesis and fabrication of multicomponent ceramic systems, such as SYNROC, are concerned. To produce good sinterable material, a preparation technique that allows intimate mixing of all reacting species is desirable. Traditional routes for preparing fine powders have involved ball-milling metal oxides and spray-drying or flash-drying the resulting oxide slurries. The hydrolysis of metal alkoxides has been investigated as a technique to produce fine powders. The preparation of SYNROC B powder from alkoxides involves hydrolysing a mixture of titanium and zirconium alkoxides. The precipitated product is then blended with Al 3 + , Ba 2 + and Ca 2 + nitrate solution

  1. A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

    Science.gov (United States)

    Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

    2013-01-01

    The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys. Copyright © 2013 Elsevier Ltd. All rights reserved.

  2. Determination of size and shape distributions of metal and ceramic powders

    International Nuclear Information System (INIS)

    Jovanovic, DI.

    1961-01-01

    For testing the size and shape distributions of metal and ceramic uranium oxide powders the following method for analysing the grain size of powders were developed and implemented: microscopic analysis and sedimentation method. A gravimetry absorption device was constructed for determining the specific surfaces of powders

  3. Recovery Of Electrodic Powder From Spent Nickel-Metal Hydride Batteries (NiMH

    Directory of Open Access Journals (Sweden)

    Shin S.M.

    2015-06-01

    Full Text Available This study was focused on recycling process newly proposed to recover electrodic powder enriched in nickel (Ni and rare earth elements (La and Ce from spent nickel-metal hydride batteries (NiMH. In addition, this new process was designed to prevent explosion of batteries during thermal treatment under inert atmosphere. Spent nickel metal hydride batteries were heated over range of 300°C to 600°C for 2 hours and each component was completely separated inside reactor after experiment. Electrodic powder was successfully recovered from bulk components containing several pieces of metals through sieving operation. The electrodic powder obtained was examined by X-ray diffraction (XRD and energy dispersive X-ray spectroscopy (EDX and image of the powder was taken by scanning electron microscopy (SEM. It was finally found that nickel and rare earth elements were mainly recovered to about 45 wt.% and 12 wt.% in electrodic powder, respectively.

  4. Removing metal debris from thermosetting EMC powders by Nd-Fe-B permanent magnets

    Directory of Open Access Journals (Sweden)

    Liaw Yowching

    2017-01-01

    Full Text Available During the preparation of thermosetting encapsulation molding compounds (EMCs for semiconductor packaging, metal debris are always present in the EMC powders due to the hard silica fillers in the compound. These metal debris in the EMC powders will cause circuit shortage and therefore have to be removed before molding. In this study, Nd-Fe-B permanent magnets are used to remove these debris. The results show that the metal debris can be removed effectively as the rate of accumulation of the metal debris increases as time proceeds in the removing operation. The removal effectiveness of the debris is affected by both the magnetic flux density and the flow around the magnet. The wake flow behind the magnet is a relatively low speed recirculation region which facilities the attraction of metal debris in the powders. Thus, the largest amount of the accumulated EMC powders occurs downstream of the magnet. Hence, this low speed recirculation region should be better utilized to enhance the removal efficiency of the metal debris.

  5. Polymer-Cement Composites Containing Waste Perlite Powder

    Directory of Open Access Journals (Sweden)

    Paweł Łukowski

    2016-10-01

    Full Text Available Polymer-cement composites (PCCs are materials in which the polymer and mineral binder create an interpenetrating network and co-operate, significantly improving the performance of the material. On the other hand, the need for the utilization of waste materials is a demand of sustainable construction. Various mineral powders, such as fly ash or blast-furnace slag, are successfully used for the production of cement and concrete. This paper deals with the use of perlite powder, which is a burdensome waste from the process of thermal expansion of the raw perlite, as a component of PCCs. The results of the testing of the mechanical properties of the composite and some microscopic observations are presented, indicating that there is a possibility to rationally and efficiently utilize waste perlite powder as a component of the PCC. This would lead to creating a new type of building material that successfully meets the requirements of sustainable construction.

  6. On suitability of novel fluidised bed technique for separation of metallic powders during commercial powder metallurgical processing

    NARCIS (Netherlands)

    Ritherdon, J; Dechsiri, C; Jones, AR; Hoffmann, AC; Wright, IG

    Experiments have been performed to test the efficiency with which a novel fluidised bed technique could separate different metallic powders in terms of size and density. The overall aim was to assess the potential of this technique for the commercial separation of defective powder fractions from

  7. High-performance characteristics of the bonded magnets produced from the Sm2 Fe17 Nx powder stabilized by photo-induced zinc metal coatings

    International Nuclear Information System (INIS)

    Machida, K.; Izumi, H.; Shiomi, A.; Iguchi, M.; Adachi, G.

    1996-01-01

    Finely and uniformly ground powders of Sm 2 Fe 17 N x were stabilized by surface-coating with the zinc metal produced from Zn (C 2 H 5 ) 2 . The epoxy resin-bonded magnets produced from the Zn/Sm 2 Fe 17 N x composite powder provided high-performance permanent magnetic characteristics: (BH)max=∼ 176 kJm -3 . (author)

  8. Role of powder preparation route on microstructure and mechanical properties of Al-TiB{sub 2} composites fabricated by accumulative roll bonding (ARB)

    Energy Technology Data Exchange (ETDEWEB)

    Askarpour, M.; Sadeghian, Z., E-mail: z.sadeghian@scu.ac.ir; Reihanian, M.

    2016-11-20

    Accumulative roll bonding (ARB) was conducted up to seven cycles to fabricate Al-TiB{sub 2} particulate metal matrix composites. The reinforcing particles were prepared and used in three different processing conditions: as-received TiB{sub 2}, mixed TiB{sub 2}-Al and in-situ synthesized TiB{sub 2}-Al. The mixed TiB{sub 2}-Al powder was produced by milling of TiB{sub 2} with Al powder and in-situ synthesized TiB{sub 2}-Al powder was prepared by mechanical alloying (MA) through inducing TiB{sub 2} particles in the Al with various composition of 10, 20 and 30 wt% Al. Transmission electron microscope (TEM) and scanning electron microscope (SEM) were used to evaluate the microstructure of the produced composites. The composite obtained from the in-situ TiB{sub 2}-Al powder showed the most uniform distribution of particles and exhibited the highest tensile strength of about 177 MPa in comparison with the composites reinforced with the as-received TiB{sub 2} (156 MPa) and mixed TiB{sub 2}-Al powder (160 MPa). After seven ARB cycles, an ultra-fine grained structure with the average size of about 300 nm was obtained in the composite reinforced with in-situ TiB{sub 2}-Al powder. The appearance of dimples in tensile fracture surfaces revealed a ductile-type fracture in the produced composites.

  9. Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Huiyang, E-mail: hl209@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Zhang, Deliang, E-mail: zhangdeliang@sjtu.edu.cn [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai (China); Gabbitas, Brian, E-mail: briang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Yang, Fei, E-mail: fyang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Matthews, Steven, E-mail: S.Matthews@massey.ac.nz [School of Engineering and Advanced Technology, Massey University, Auckland (New Zealand)

    2014-09-01

    Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study.

  10. Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

    International Nuclear Information System (INIS)

    Lu, Huiyang; Zhang, Deliang; Gabbitas, Brian; Yang, Fei; Matthews, Steven

    2014-01-01

    Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study

  11. Development of semiindustrial technology for electrolytic powder production

    International Nuclear Information System (INIS)

    Suchkov, A.B.; Kovalev, B.F.; Zhbanov, A.M.; Rabinovich, E.M.; Sozina, A.L.

    1978-01-01

    The technology of the production of Fe, Mn, Cr, W pure metal powders by electrolysis of industrial waste in molten chloride-fluoride media with the addition of lower chlorides of refining metal was tested in laboratory and then in industrial electrolysers (2kA). The cathode deposit was subjected to hydrometallurgical treatment. Approximate technological parameters of electrorefining are presented. A high-temperature (700-1000 deg C) hydrogen annealing was applied to increase the quality and to change physicochemical and technological characteristics of electrolytic powders. The data on the chemical composition of Mowders are presented, testifying to their high purity. It is shown that electrolytic powders are not uniform in granulometric composition (from 1 to 100 μm), their particles being characterized mainly by the dendrite structure

  12. Nature and morphology of the joints of metal matrix composites to metals

    International Nuclear Information System (INIS)

    Pietrzak, K.

    1997-01-01

    Metal matrix composites (MMCs) reinforced with short ceramic fibres (e.g. carbon or Al 2 O 3 fibres) or with other metals (such as e.g., tungsten) show numerous advantages since their properties can be programmed by modifying appropriately their composition and technology. A point of considerable importance is the possibility of joining the composites with metals or their alloys. The major problem here is to choose the appropriate joining technique, such that ensures the formation of a high quality joint resistant to the service conditions, avoids the degradation of the composite microstructure, in particular of the interface layer between the matrix and the reinforcement, and still, is not expensive (1). The paper presents the results of experiments on joining the following composites: 6061Al-based materials containing 15 vol.% of δ-alumina fibres, CuCrl-based materials containing 20 vol.% of carbon fibres (C f ), CuZrl-based materials containing 20 vol.% of C f and Cu-based materials with 10 vol.% of dispersed tungsten powder. The CuCrI-C f and CuZrl-C f composites were joined with austenitic steel, the 6061Al-Al 2 O 3 composite - with the 6061Al alloy and the CuW composite - with copper of 99.99 % purity. The material pairs were chosen so as to take into account their possible application. Several different joining techniques were examined. This paper discusses the results obtained when using diffusion bonding, vacuum brazing and gluing. The morphology and the nature of the interface layer after bonding process between the matrix and the reinforcement and between the MMCs and metal were examined by analysing the distributions of the elements, by SEM and by X-ray techniques. The degree of the degradation of the MMCs structure was taken to be described by the coefficient of the relative content of the reinforcing material RCRM = X/B, where X is the percent content of the reinforcing phase in the composite after the joining process, and B is the percent content of

  13. Liquid phase surface melting of AA8011 aluminum alloy by addition of Al/Al{sub 2}O{sub 3} nano-composite powders synthesized by high-energy milling

    Energy Technology Data Exchange (ETDEWEB)

    Sohi, M. Heydarzadeh [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Hojjatzadeh, S.M.H., E-mail: Hojatzadeh@yahoo.com [Department of Welding, Science and Research Branch, Azad University, Tehran (Iran, Islamic Republic of); Moosavifar, Sh. S.; Heshmati-Manesh, S. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2014-09-15

    Highlights: • Aluminum matrix composite layers reinforced with alumina particles were fabricated. • Non milled powders caused porosity in the microstructures because of poor wettability. • The ball milling of powders was significantly improved the wettability of nano ceramic particles. • The micro hardness of the layers was approximately 3 times greater than that of the base metal. - Abstract: Poor wettability of particles is an obstacle in formation of sound composite layer via surface melting. Pre-coating of particles with metallic material by different techniques, such as ball milling may enhance the wettability of the particles with molten metal. In this study, composite surface layers containing Al{sub 2}O{sub 3} particles were fabricated on the surface of AA8011 aluminum substrates by tungsten inert gas (TIG) surface melting using preplaced layers of Al/Al{sub 2}O{sub 3} powder mixtures in two different forms: (1) a mixture of 40 wt% Al and 60 wt% of 50 nm Al{sub 2}O{sub 3} powders and (2) a mixture obtained by mechanical alloying of 40 wt% Al and 60 wt% of 60 μm Al{sub 2}O{sub 3} powders. Morphology evolution of powders during ball milling and the microstructure of the fabricated composite layers were studied through conventional characterization techniques, such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Microhardness measurements were also performed across the alloyed zone. The results indicated that the layer fabricated by the second route showed a defect free structure with a more uniform distribution of Al{sub 2}O{sub 3} particles in comparison with the layer obtained by the first route. It was also noticed that the uniform dispersion of Al{sub 2}O{sub 3} particles in the fabricated layer increased the hardness to 133 HV which was over 3 times of that of the base metal.

  14. Advanced powder metallurgy aluminum alloys and composites

    Science.gov (United States)

    Lisagor, W. B.; Stein, B. A.

    1982-01-01

    The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

  15. Cu-TiB metal matrix composites prepared by powder metallurgy route

    Directory of Open Access Journals (Sweden)

    Guo Z.

    2015-01-01

    Full Text Available Titanium boride (TiB is characterized by good conductivity, high strength and high melting point. In this work, TiB was used to make Cu-TiB metal matrix composites (MMCs. Amounts of TiB added into Cu matrix were 2wt.%, 5wt.%, 10 wt.% and 15 wt.%. The samples were pressed at pressures of 500MPa, 600MPa, 700MPa and 800MPa and sintered at 820o and 920o, respectively. The properties of the sintered composites such as hardness and impact toughness were studied. Hardness and impact toughness of samples increased with increasing pressures and decreased with increasing contents of TiB. Composite with good mechanical properties and high conductivity was obtained from the sample containing 2wt.%TiB compacted at 800MPa and sintered at 920o. It was shown that 2wt.% TiB is a suitable content to make Cu-TiB MMCs with good mechanical properties and excellent conductivity.

  16. Composite materials formed with anchored nanostructures

    Science.gov (United States)

    Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

    2015-03-10

    A method of forming nano-structure composite materials that have a binder material and a nanostructure fiber material is described. A precursor material may be formed using a mixture of at least one metal powder and anchored nanostructure materials. The metal powder mixture may be (a) Ni powder and (b) NiAl powder. The anchored nanostructure materials may comprise (i) NiAl powder as a support material and (ii) carbon nanotubes attached to nanoparticles adjacent to a surface of the support material. The process of forming nano-structure composite materials typically involves sintering the mixture under vacuum in a die. When Ni and NiAl are used in the metal powder mixture Ni.sub.3Al may form as the binder material after sintering. The mixture is sintered until it consolidates to form the nano-structure composite material.

  17. Reinforced magnesium composites by metallic particles for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Vahid, Alireza; Hodgson, Peter [Institute for Frontier Materials, Deakin University, Geelong, Victoria 3217 (Australia); Li, Yuncang, E-mail: yuncang.li@rmit.edu.au [Institute for Frontier Materials, Deakin University, Geelong, Victoria 3217 (Australia); School of Engineering, RMIT University, Melbourne, Victoria 3001 (Australia)

    2017-02-08

    Pure magnesium (Mg) implants have unsatisfactory mechanical properties, particularly in loadbearing applications. Particulate-reinforced Mg composites are known as promising materials to provide higher strength implants compared to unreinforced metals. In the current work biocompatible niobium (Nb) and tantalum (Ta) particles are selected as reinforcement, and Mg-Nb and Mg-Ta composites fabricated via a powder metallurgy process associated with the ball milling technique. The effect of Nb and Ta contents on the microstructure and mechanical properties of Mg matrix was investigated. There was a uniform distribution of reinforcements in the Mg matrix with reasonable integrity and no intermetallic formation. The compressive mechanical properties of composites vary with reinforcement contents. The optimal parameters to fabricate biocompatible Mg composites and the optimal composition with appropriate strength, hardness and ductility are recommended.

  18. Strain Hardening Behaviour and Its Effect on Properties of ZrB2 Reinforced Al Composite Prepared by Powder Metallurgy Technique

    Science.gov (United States)

    Kaku, Sai Mahesh Yadav; Khanra, Asit Kumar; Davidson, M. J.

    2018-04-01

    Strain hardening behaviour has significant effect on altering the properties of materials. In the present study, Al-ZrB2 metal matrix composites are made through powder metallurgy route. Incremental weight percentage (wt%) of ZrB2 (0, 2, 4 and 6 wt%) are added to Aluminium matrix to produce different composites. The homogenous powder mixture is compacted and pressurelessly sintered. Sintering of composites is performed over a range of 450-575 °C. The optimized sintered condition is observed at 550 °C for 1 h in controlled atmosphere (argon gas flow). The sintered compacts are strained in incremental steps in different levels up to failure. A visible crack on the bulge of the powder preform is considered as the failure. Composites are strain hardened up to failure. To evaluate the effect of temperature on strain hardening, strain hardening is carried out at different temperatures. Composites are densified with the extent of straining and hardness increases with the increase of strain. Hardness increase with the increase in temperature is maintained during strain hardening. To evaluate the corrosion behaviour of Al-ZrB2 composite, potentiodynamic polarization study are performed on the strained composites. Corrosion rate decrease with the extent of straining.

  19. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Peng, Hui, E-mail: penghui@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Liu, Chang [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Guo, Hongbo, E-mail: guo.hongbo@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Yuan, Yuan [Zhuzhou Seed Cemented Carbide Technology Co. Ltd, No. 1099 Xiangda Road, Zhuzhou, Hunan 412000 (China); Gong, Shengkai; Xu, Huibin [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China)

    2016-06-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  20. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    International Nuclear Information System (INIS)

    Peng, Hui; Liu, Chang; Guo, Hongbo; Yuan, Yuan; Gong, Shengkai; Xu, Huibin

    2016-01-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  1. Chemical and toxicological assessment of arsenic sorption onto Fe-sericite composite powder and beads.

    Science.gov (United States)

    Kim, Jiwon; Lee, Cheongho; Lee, Seung Mok; Lalhmunsiama; Jung, Jinho

    2018-01-01

    Batch sorption and leaching of arsenic (1-30mgL -1 ) on Fe-sericite composite powder and beads were investigated in this study. Fe-sericite composite powder was made from natural sericite modified with iron, and alginate was used to transform the powder into beads. The maximum sorption capacities of the Fe-sericite composite powder (15.04 and 13.21mgg -1 for As(III) and As(V), respectively) were higher than those of the corresponding beads (9.02 and 7.11mgg -1 for As(III) and As(V), respectively) owing to the higher specific surface area of the powder. In addition, the leaching amounts of As(III) from Fe-sericite composite beads (≤ 15.03%) were higher than those of the corresponding powder (≤ 5.71%). However, acute toxicity of As(III)-sorbed Fe-sericite composite beads toward Daphnia magna was not significantly different from that of the corresponding powder (p > 0.05). Considering higher uptake of the powder particles by the daphnids, Fe-sericite composite beads seem to be a more appropriate and safer sorbent for arsenic removal in practical application. Based on Fe content, Fe-sericite composite beads had similar or higher maximum sorption capacities (71.19 and 56.11mgg -1 Fe for As(III) and As(V), respectively) than those of previously reported sorbents. Copyright © 2017 Elsevier Inc. All rights reserved.

  2. Laser stereolithography by multilayer cladding of metal powders

    Science.gov (United States)

    Jendrzejewski, Rafal; Rabczuk, Grazyna T.; Zaremba, R.; Sliwinski, Gerard

    1998-07-01

    3D-structures obtained by means of laser cladding of the metal alloy powders: bronze B10 and stellite 6 and the process parameters are studied experimentally. The structures are made trace-on-trace by remelting of the metal powder injected into the focusing region of the 1.2 kW CO2 laser beam. For the powder and sample feeding rates of 8-22 g/min and 0.4-1.2 m/min, respectively, and the applied beam intensities not exceeding 2 X 105 W cm-2 the process is stable and regular traces connected via fusion zones are produced for each material. The thickness of these zones does not exceed several per cent of the layer height. The process results in the efficient formation of multilayer structures. From their geometry the effect of energy coupling and interaction parameters are deduced. Moreover, the microanalysis by means of SEM- and optical photographs of samples produced under different experimental conditions confirms the expected mechanical properties, low porosity and highly homogenous structure of the multilayers. In addition to the known material stellite 6 the bronze B10 is originally proposed for a rapid prototyping.

  3. Theoretical and experimental investigation of wear characteristics of aluminum based metal matrix composites using RSM

    International Nuclear Information System (INIS)

    Selvi, S.; Rajasekar, E.

    2015-01-01

    The tribological properties such as wear rate, hardness of the aluminum-fly ash composite synthesized by stir casting were investigated by varying the weight % of fly ash from 5 to 20 with constant weight % of zinc and magnesium metal powder. A mathematical model was developed to predict the wear rate of aluminum metal matrix composites and the adequacy of the model was verified using analysis of variance. Scanning electron microscopy was used for the microstructure analysis which showed a uniform distribution of fly ash in the metal matrix. Energy - dispersive X-ray spectroscopy was used for the elemental analysis or chemical characterization of a sample. The results showed that addition of fly ash to aluminum based metal matrix improved both the mechanical and tribological properties of the composites. The fly ash particles improved the wear resistance of the metal matrix composites because the hardness of the samples taken increased as the fly ash content was increased.

  4. Nonvolatile RRAM cells from polymeric composites embedding recycled SiC powders.

    Science.gov (United States)

    De Girolamo Del Mauro, Anna; Nenna, Giuseppe; Miscioscia, Riccardo; Freda, Cesare; Portofino, Sabrina; Galvagno, Sergio; Minarini, Carla

    2014-10-21

    Silicon carbide powders have been synthesized from tires utilizing a patented recycling process. Dynamic light scattering, Raman spectroscopy, SEM microscopy, and X-ray diffraction have been carried out to gather knowledge about powders and the final composite structure. The obtained powder has been proven to induce resistive switching in a PMMA polymer-based composite device. Memory effect has been detected in two-terminal devices having coplanar contacts and quantified by read-write-erase measurements in terms of level separation and persistence.

  5. Ultrasonic Characterisation of Epoxy Resin/Polyethylene Terephthalate (PET Char Powder Composites

    Directory of Open Access Journals (Sweden)

    Imran ORAL

    2016-11-01

    Full Text Available This study is carried out in order to determine the elastic properties of the Epoxy Resin (ER / Polyethylene terephthalate (PET Char Powder Composites by ultrasonic wave velocity measurement method. Plastic waste was recycled as raw material for the preparation of epoxy composite materials. The supplied chars were mixed with epoxy resin matrix at weight percentages of 10 %, 20 % and 30 % for preparing ER/PET Char Powder (PCP composites. The effect of PET char powder on the elastic properties of ER/PCP composites were investigated by ultrasonic pulse-echo method. According to the obtained results, the composition ratio of 80:20 is the most appropriate composition ratio, which gave the highest elastic constants values for ER/PCP composites. On the other hand, the best electrical conductivity value was obtained for 70:30 composition ratio. It was observed that ultrasonic shear wave velocity correlated more perfectly than any other parameters with hardness.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12190

  6. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten

    2000-01-01

    Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium, and cop......Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium...

  7. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    International Nuclear Information System (INIS)

    Ghosh, Subrata Kumar; Bandyopadhyay, Kaushik; Saha, Partha

    2014-01-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO 2 and B 4 C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al 2 O 3 , TiC, and TiB 2 were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al 2 O 3 , TiC, and TiB 2 were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB 2 and Al 2 O 3 in the composite

  8. Synthesis and densification of Cu-coated Ni-based amorphous composite powders

    International Nuclear Information System (INIS)

    Kim, Yong-Jin; Kim, Byoung-Kee; Kim, Jin-Chun

    2007-01-01

    Spherical Ni 57 Zr 20 Ti 16 Si 2 Sn 3 (numbers indicate at.%) amorphous powders were produced by the gas atomization process, and ductile Cu phase was coated on the Ni-based amorphous powders by the spray drying process in order to increase the ductility of the consolidated amorphous alloy. The characteristics of the as-prepared powders and the consolidation behaviors of Cu-coated Ni-based amorphous composite powders were investigated. The atomization was conducted at 1450 deg. C under the vacuum of 10 -2 mbar. The Ni-based amorphous powders and Cu nitrate solution were mixed and sprayed at temperature of 130 deg. C. After spray drying and reduction treatment, the sub-micron size Cu powders were coated successfully on the surface of the atomized Ni amorphous powders. The spark plasma sintering process was applied to study the densification behavior of the Cu-coated composite powders. Thickness of the Cu layer was less than 1 μm. The compacts obtained by SPS showed high relative density of over 98% and its hardness was over 800 Hv

  9. The role of the native oxide shell on the microwave sintering of copper metal powder compacts

    International Nuclear Information System (INIS)

    Mahmoud, Morsi M.; Link, Guido; Thumm, Manfred

    2015-01-01

    Highlights: • Thin oxide native layer had a critical role on microwave sintering of copper. • Explain why microwaves interact with copper powder differently than its bulk. • Abnormal expansion in copper is due to the plastic deformation and crack formation. • In-situ setup gives important insight about the microwave sintering of metals. • Microwave sintering is a promising candidate technology in powder metallurgy. - Abstract: Successful microwave sintering of several metal powders had been reported by many researchers with remarkable improvements in the materials properties and/or in the overall process. However, the concept behind microwave heating of metal powders has not been fully understood till now, as it is well known that bulk metals reflect microwaves. The progress of microwave sintering of copper metal powder compacts was investigated via combining both in-situ electrical resistivity and dilatometry measurements that give important information about microstructural changes with respect to the inter-particle electrical contacts during sintering. The sintering behavior of copper metal powders was depending on the type of the gas used, particle size, the initial green density, the soaking sintering time and the thin oxide layer on the particles surfaces. The thin copper oxide native layer (ceramics) that thermodynamically formed on the particles surfaces under normal handling and ambient environmental conditions had a very critical and important role in the microwave absorption and interaction, the sintering behavior and the microstructural changes. This finding could help to have a fundamental understanding of why MW’s interact with copper metal powder in a different way than its bulk at room temperature, i.e. why a given metal powder could be heated using microwaves while its bulk reflects it

  10. Magnetic and microstructural properties of Fe{sub 3}O{sub 4}-coated Fe powder soft magnetic composites

    Energy Technology Data Exchange (ETDEWEB)

    Jo Sunday, Katie [Department of Materials Science and Engineering, Drexel University, Philadelphia, PA19104 (United States); Hanejko, Francis G. [Hoeganaes Corporation, Cinnaminson, NJ08077 (United States); Taheri, Mitra L., E-mail: mtaheri@coe.drexel.edu [Department of Materials Science and Engineering, Drexel University, Philadelphia, PA19104 (United States)

    2017-02-01

    Soft magnetic composites (SMCs) comprised of ferrite-coated ferrous powder permit isotropic magnetic flux capabilities, lower core losses, and complex designs through the use of traditional powder metallurgy techniques. Current coating materials and methods are vastly limited by the nonmagnetic properties of organic and some inorganic coatings and their inability to withstand high heat treatments for proper stress relief of core powder after compaction. Ferrite-based coatings are ferrimagnetic, highly resistive, and possess high melting temperatures, thus providing adequate electrical barriers between metallic particles. In this work, iron powder was coated with Fe{sub 3}O{sub 4} particles via mechanical milling, then compacted and cured in an inert gas environment. We find density and coercivity to improve with increasing temperatures; however, core loss greatly increases, which is attributed to the formation of a more conductive iron-oxide phase and less resistive Fe volume. Our work begins to exemplify the unique qualities and potential for ferrite-based coatings using traditional powder metallurgy techniques and higher curing temperatures for electromagnetic devices. - Highlights: • Fe{sub 3}O{sub 4}-coated Fe powder was produced via mechanical milling, then compacted and cured into composite form. • SEM/EDS confirm Fe particles are individually isolated with iron-oxide coating material. • Larger particle sizes show improved core loss and coercivity measurements. • We report good magnetic properties for compaction at 800 MPa and a curing temperature of 700 °C.

  11. Adsorption of heavy metal from aqueous solution by dehydrated root powder of long-root Eichhornia crassipes.

    Science.gov (United States)

    Li, Qiang; Chen, Bo; Lin, Peng; Zhou, Jiali; Zhan, Juhong; Shen, Qiuying; Pan, Xuejun

    2016-01-01

    The root powder of long-root Eichhornia crassipes, as a new kind of biodegradable adsorbent, has been tested for aqueous adsorption of Pb, Zn, Cu, and Cd. From FT-IR, we found that the absorption peaks of phosphorous compounds, carbonyl, and nitrogenous compounds displayed obvious changes before and after adsorption which illustrated that plant characteristics may play a role in binding with metals. Surface properties and morphology of the root powders have been characterized by means of SEM and BET. Energy spectrum analysis showed that the metals were adsorbed on root powders after adsorption. Then, optimum quantity of powder, pH values, and metal ion concentrations in single-system and multi-system were detected to discuss the characteristics and mechanisms of metal adsorption. Freundlich model and the second-order kinetics equation could well describe the adsorption of heavy metals in single-metal system. The adsorption of Pb, Zn, and Cd in the multi-metal system decreased with the concentration increased. At last, competitive adsorption of every two metals on root powder proved that Cu and Pb had suppressed the adsorption performance of Cd and Zn.

  12. γ-ray radiation effect on properties of straw powder/PBS composite

    International Nuclear Information System (INIS)

    Yang Mingcheng; Luo Yongquan; Liu Wentao; Zhu Jun; Guo Dongquan; Li Zhaopeng; Gen Feng; Qu Lingbo

    2013-01-01

    Background: In recent years, with decreasing global fossil resources and increasing 'white pollution', renewable and biodegradable materials attract more and more attentions. Poly (butylene succinate) (PBS) has good mechanical property, biodegradability and processing performance, which is the focus of hot topics in the study of biodegradable plastic materials, however, being soft and of high cost, it is still limited in application range. Purpose: In order to improve the mechanical and thermal properties, a series of wheat straw powder/PBS composites were prepared by melt extrusion, and then the 60 Co-y ray was directly utilized to irradiate the straw powder/PBS composite. Methods: The influence of TAIC (triallyl isocyanurate) radiation absorbed dose and radiation sensitizer on the mechanical property and thermal performance of straw powder/PBS composite was investigated, and the impact fracture surface morphology of the composite was observed by SEM (scanning electron microscope). Results: The tensile strength and flexural strength were enhanced with increasing radiation dosage, and then tend to be stable, the heat distortion temperature also increased but not significantly with increasing radiation dosage. The results show that when TAIC content is 2%, with straw powder/PBS composite irradiated by 30-kGy dose, the tensile strength and flexural strength are increased by 26% and 39.8%, respectively. Conclusion: The radiation modification of composite material has no effect on thermal stability, but do improve the tensile strength and flexural strength when up to 2% of TAIC is integrated and irradiated by certain dose. The interface cohesiveness between straw powder and PBS is strengthened after radiation. (authors)

  13. Nanoporous metal-carbon composite

    Science.gov (United States)

    Worsley, Marcus A.; Satcher, Joe; Kucheyev, Sergei; Charnvanichborikarn, Supakit; Colvin, Jeffrey; Felter, Thomas; Kim, Sangil; Merrill, Matthew; Orme, Christine

    2017-12-19

    Described here is a metal-carbon composite, comprising (a) a porous three-dimensional scaffold comprising one or more of carbon nanotubes, graphene and graphene oxide, and (b) metal nanoparticles disposed on said porous scaffold, wherein the metal-carbon composite has a density of 1 g/cm.sup.3 or less, and wherein the metal nanoparticles account for 1 wt. % or more of the metal-carbon composite. Also described are methods for making the metal-carbon composite.

  14. Plasma preparation and low-temperature sintering of spherical TiC-Fe composite powder

    Institute of Scientific and Technical Information of China (English)

    Jian-jun Wang; Jun-jie Hao; Zhi-meng Guo; Song Wang

    2015-01-01

    A spherical Fe matrix composite powder containing a high volume fraction (82vol%) of fine TiC reinforcement was produced us-ing a novel process combining in situ synthesis and plasma techniques. The composite powder exhibited good sphericity and a dense struc-ture, and the fine sub-micron TiC particles were homogeneously distributed in theα-Fe matrix. A TiC–Fe cermet was prepared from the as-prepared spherical composite powder using powder metallurgy at a low sintering temperature;the product exhibited a hardness of HRA 88.5 and a flexural strength of 1360 MPa. The grain size of the fine-grained TiC and special surface structure of the spherical powder played the key roles in the fabrication process.

  15. Damping behavior of polymer composites with high volume fraction of NiMnGa powders

    Science.gov (United States)

    Sun, Xiaogang; Song, Jie; Jiang, Hong; Zhang, Xiaoning; Xie, Chaoying

    2011-03-01

    Polymer composites inserted with high volume fraction (up to 70 Vol%) of NiMnGa powders were fabricated and their damping behavior was investigated by dynamic mechanical analysis. It is found that the polymer matrix has little influence on the transformation temperatures of NiMnGa powders. A damping peak appears for NiMnGa/epoxy resin (EP) composites accompanying with the martensitic transformation or reverse martensitic transformation of NiMnGa powders during cooling or heating. The damping capacity for NiMnGa/EP composites increases linearly with the increase of volume fraction of NiMnGa powders and, decreases dramatically as the test frequency increases. The fracture strain of NiMnGa/EP composites decrease with the increase of NiMnGa powders.

  16. Structural comparison of sintering products made of "TiC + Ti" composite powders and "Ti + C" powder mixtures

    Science.gov (United States)

    Krinitcyn, Maksim G.; Pribytkov, Gennadii A.; Korosteleva, Elena N.; Firsina, Irina A.; Baranovskii, Anton V.

    2017-12-01

    In this study, powder composite materials comprised of TiC and Ti with different ratios are processed by sintering of Ti and C powder mixtures and self-propagating high-temperature synthesis (SHS) in "Ti+C" system followed by sintering. The microstructure and porosity of obtained composites are investigated and discussed. The dependence of porosity on sintering time is explained theoretically. Optimal regimes that enable to obtain the most homogeneous structure with the least porosity are described.

  17. The effect Of Fine UO2 Powder Composition On Density Of UO2 pellet Compaction

    International Nuclear Information System (INIS)

    Widjaksana; Mutiara, E.

    1998-01-01

    This research has been done to solve it. The work was done through making variation on the fine powder composition from 0% up to 50% and variation on compacting pressure from 1 MP up to 5 MP. Each variation combination was replicated eight times. The result showed that the data were within confidence interval of the density and the ANOVA showed that the parameters affected the density. The affect of them was showed in the various correlation. The maximum density was reached at the range of fine powder composition between 20% and 30%. When Heckel theory was applied to the data, the conclusion showed that the fine powder composition did not affect the mechanical strength of material, but when Smith theory was applied, the conclusion showed that the fine powder composition affect the compressibility of powder. The maximum compressibility of powder was reached at the range of fine powder composition between 20% and 30%

  18. Preparation of granular activated carbons from composite of powder activated carbon and modified β-zeolite and application to heavy metals removal.

    Science.gov (United States)

    Seyedein Ghannad, S M R; Lotfollahi, M N

    2018-03-01

    Heavy metals are continuously contaminating the surface and subsurface water. The adsorption process is an attractive alternative for removing the heavy metals because of its low cost, simple operation, high efficiency, and flexible design. In this study, influences of β-zeolite and Cu-modified β-zeolite on preparation of granular activated carbons (GACs) from a composite of powder activated carbon (PAC), methylcellulose as organic binder, bentonite as inorganic binder, and water were investigated. A number of granular samples were prepared by controlling the weight percentage of binder materials, PAC and zeolites as a reinforcing adsorbent. Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction techniques were employed to characterize zeolite, modified zeolite and produced GAC. The produced GACs were used as the adsorbent for removal of Zn +2 , Cd 2+ and Pb 2+ ions from aqueous solutions. The results indicated that the adsorption of metals ions depended on the pH (5.5) and contact time (30 min). Maximum adsorption of 97.6% for Pb 2+ , 95.9% for Cd 2+ and 91.1% for Zn +2 occurred with a new kind of GAC made of Cu-modified β-zeolite. The Zn +2 , Cd 2+ and Pb 2+ ions sorption kinetics data were well described by a pseudo-second order model for all sorbents. The Langmuir and Freundlich isotherm models were applied to analyze the experimental equilibrium data.

  19. Properties and Applications of High Emissivity Composite Films Based on Far-Infrared Ceramic Powder.

    Science.gov (United States)

    Xiong, Yabo; Huang, Shaoyun; Wang, Wenqi; Liu, Xinghai; Li, Houbin

    2017-11-29

    Polymer matrix composite materials that can emit radiation in the far-infrared region of the spectrum are receiving increasing attention due to their ability to significantly influence biological processes. This study reports on the far-infrared emissivity property of composite films based on far-infrared ceramic powder. X-ray fluorescence spectrometry, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray powder diffractometry were used to evaluate the physical properties of the ceramic powder. The ceramic powder was found to be rich in aluminum oxide, titanium oxide, and silicon oxide, which demonstrate high far-infrared emissivity. In addition, the micromorphology, mechanical performance, dynamic mechanical properties, and far-infrared emissivity of the composite were analyzed to evaluate their suitability for strawberry storage. The mechanical properties of the far-infrared radiation ceramic (cFIR) composite films were not significantly influenced ( p ≥ 0.05) by the addition of the ceramic powder. However, the dynamic mechanical analysis (DMA) properties of the cFIR composite films, including a reduction in damping and shock absorption performance, were significant influenced by the addition of the ceramic powder. Moreover, the cFIR composite films showed high far-infrared emissivity, which has the capability of prolonging the storage life of strawberries. This research demonstrates that cFIR composite films are promising for future applications.

  20. Oxidized Metal Powders for Mechanical Shock and Crush Safety Enhancers; TOPICAL

    International Nuclear Information System (INIS)

    GARINO, TERRY J.

    2002-01-01

    The use of oxidized metal powders in mechanical shock or crush safety enhancers in nuclear weapons has been investigated. The functioning of these devices is based on the remarkable electrical behavior of compacts of certain oxidized metal powders when subjected to compressive stress. For example, the low voltage resistivity of a compact of oxidized tantalum powder was found to decrease by over six orders of magnitude during compaction between 1 MPa, where the thin, insulating oxide coatings on the particles are intact, to 10 MPa, where the oxide coatings have broken down along a chain of particles spanning the electrodes. In this work, the behavior of tantalum and aluminum powders was investigated. The low voltage resistivity during compaction of powders oxidized under various conditions was measured and compared. In addition, the resistivity at higher voltages and the dielectric breakdown strength during compaction were also measured. A key finding was that significant changes in the electrical properties persist after the removal of the stress so that a mechanical shock enhancer is feasible. This was verified by preliminary shock experiments. Finally, conceptual designs for both types of enhancers are presented

  1. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Subrata Kumar, E-mail: subratagh82@gmail.com [Department of Mechanical Engineering, National Institute of Technology Agartala, Tripura 799055 (India); Bandyopadhyay, Kaushik; Saha, Partha [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302 (India)

    2014-07-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO{sub 2} and B{sub 4}C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB{sub 2} and Al{sub 2}O{sub 3} in the composite.

  2. The reaction of selected metal powders with Arklone

    International Nuclear Information System (INIS)

    Benson, C.G.; Hawes, P.M.

    1985-10-01

    Experimental work has been carried out to investigate possible reactions between Arklone 1,1,2-trichloro-1,2,2-trifluroethane and magnesium, beryllium and aluminium powders. Differential Thermal Analysis was used to study small scale samples in the temperature range from -35 to 200 0 C. Larger scale studies were also carried out using pure Arklone and Arklone with water or acids (HCL or HF) as contaminants. Results are reported for metal powders of various particle sizes. The systems studied were all found to be unreactive in conditions which are expected to be encountered in a Decontamination and Disposal Facility. (author)

  3. Homogeneous forming technology of composite materials and its application to dispersion nuclear fuel

    International Nuclear Information System (INIS)

    Hong, Soon Hyun; Ryu, Ho Jin; Sohn, Woong Hee; Kim, Chang Kyu

    1997-01-01

    Powder metallurgy processing technique of metal matrix composites is reviewed and its application to process homogeneous dispersion nuclear fuel is considered. The homogeneous mixing of reinforcement with matrix powders is very important step to process metal matrix composites. The reinforcement with matrix powders is very important step to process metal matrix composites. The reinforcement can be ceramic particles, whiskers or chopped fibers having high strength and high modulus. The blended powders are consolidated into billets and followed by various deformation processing, such as extrusion, forging, rolling or spinning into final usable shapes. Dispersion nuclear fuel is a class of metal matrix composite consisted of dispersed U-compound fuel particles and metallic matrix. Dispersion nuclear fuel is fabricated by powder metallurgy process such as hot pressing followed by hot extrusion, which is similar to that of SiC/Al metal matrix composite. The fabrication of homogeneous dispersion nuclear fuel is very difficult mainly due to the inhomogeneous mixing characteristics of the powders from quite different densities between uranium alloy powders and aluminum powders. In order to develop homogeneous dispersion nuclear fuel, it is important to investigate the effect of powder characteristics and mixing techniques on homogeneity of dispersion nuclear fuel. An new quantitative analysis technique of homogeneity is needed to be developed for more accurate analysis of homogeneity in dispersion nuclear fuel. (author). 28 refs., 7 figs., 1tab

  4. Metallic composite materials

    International Nuclear Information System (INIS)

    Frommeyer, G.

    1987-01-01

    The structure and properties of metallic composite materials and composite materials with metallic matrix are considered. In agreement with the morphology of constituent phases the following types of composite materials are described: dispersion-strengthened composite materials; particle-reinforced composite materials; fibrous composite materials; laminar composite materials. Data on strength and electric properties of the above-mentioned materials, as well as effect of the amount, location and geometric shape of the second phase on them, are presented

  5. Infiltration processing of metal matrix composites using coated ceramic particulates

    Science.gov (United States)

    Leon-Patino, Carlos Alberto

    2001-07-01

    A new process was developed to fabricate particulate metal matrix composites (MMCs). The process involves three steps: (1) modifying the particulate surface by metal coating, (2) forming a particulate porous compact; and (3) introducing metal into the channel network by vacuum infiltration. MMCs with different reinforcements, volume fractions, and sizes can be produced by this technique. Powders of alumina and silicon carbide were successfully coated with nickel and copper in preparation for infiltration with molten aluminum. Electroless Ni and Cu deposition was used since it enhances the wettability of the reinforcements for composite fabrication. While Cu deposits were polycrystalline, traces of phosphorous co-deposited from the electroless bath gave an amorphous Ni-P coating. The effect of metal coating on wetting behavior was evaluated at 800°C on plain and metal-coated ceramic plates using a sessile drop technique. The metallic films eliminated the non-wetting behavior of the uncoated ceramics, leading to equilibrium contact angles in the order of 12° and below 58° for Ni and Cu coated ceramics, respectively. The spreading data indicated that local diffusion at the triple junction was the governing mechanism of the wetting process. Precipitation of intermetallic phases in the drop/ceramic interface delayed the formation of Al4C3. Infiltration with molten Al showed that the coated-particulates are suitable as reinforcing materials for fabricating MMCs, giving porosity-free components with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterparts. Liquid state diffusion kinetics due to temperature dependent viscosity forces controlled the infiltration process. Microstructural analysis indicated the formation of intermetallic phases such as CuAl 2, in the case of Cu coating, and Ni2Al3 and NiAl 3 when Ni-coated powders were infiltrated. The

  6. Development and characterization of composites PEAD recycled / gravel powder

    International Nuclear Information System (INIS)

    Sousa, P.V.B de; Goncalves, A.P.B.; Guimaraes, D.H.; Miranda, C.S.; Neto, J.L.M.S.; Carvalho, R.F.; Jose, N.M.

    2014-01-01

    The polymeric composites are heterogeneous materials multiphase, formed by at least one continuous phase and a discontinuous. The matrix used was recycled high density polyethylene (HDPE) and the load used was the residue of crushed stone dust generated by the process of crushing rocks, stocked in the quarries, no final destination, which changes the landscape and provides many environmental problems. With the aim of adding value to a new commercial waste and mitigate the environmental impact work proposes to develop polymeric composites for application in construction. Were prepared of recycled HDPE composites reinforced with three compositions 5,10 and 20% of powder aggregates with two different granulometries. The samples were prepared by pressing and characterized by FTIR analysis, DRX, DSC and TG. It has been observed that increasing the content of grit powder showed significant improvements in thermal and structural properties of the material. (author)

  7. Parameters in selective laser melting for processing metallic powders

    Science.gov (United States)

    Kurzynowski, Tomasz; Chlebus, Edward; Kuźnicka, Bogumiła; Reiner, Jacek

    2012-03-01

    The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 - 1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a μCT scanner.

  8. Preparation of fine powdered composite for latent heat storage

    Energy Technology Data Exchange (ETDEWEB)

    Fořt, Jan, E-mail: jan.fort.1@fsv.cvut.cz; Trník, Anton, E-mail: anton.trnik@fsv.cvut.cz; Pavlíková, Milena, E-mail: milena.pavlikova@fsv.cvut.cz; Pavlík, Zbyšek, E-mail: pavlikz@fsv.cvut.cz [Department of Materials Engineering and Chemistry, Faculty of Civil Engineering, Czech Technical University in Prague, Thákurova 7, 166 29 Prague (Czech Republic); Pomaleski, Marina, E-mail: marina-pomaleski@fsv.cvut.cz [Faculty of Civil Engineering, Architecture and Urbanism, University of Campinas, R. Saturnino de Brito 224, 13083-889 Campinas – SP (Brazil)

    2016-07-07

    Application of latent heat storage building envelope systems using phase-change materials represents an attractive method of storing thermal energy and has the advantages of high-energy storage density and the isothermal nature of the storage process. This study deals with a preparation of a new type of powdered phase change composite material for thermal energy storage. The idea of a composite is based upon the impregnation of a natural silicate material by a reasonably priced commercially produced pure phase change material and forming the homogenous composite powdered structure. For the preparation of the composite, vacuum impregnation method is used. The particle size distribution accessed by the laser diffraction apparatus proves that incorporation of the organic phase change material into the structure of inorganic siliceous pozzolana does not lead to the clustering of the particles. The compatibility of the prepared composite is characterized by the Fourier transformation infrared analysis (FTIR). Performed DSC analysis shows potential of the developed composite for thermal energy storage that can be easily incorporated into the cement-based matrix of building materials. Based on the obtained results, application of the developed phase change composite can be considered with a great promise.

  9. Measurement of electromagnetic properties of powder and solid metal materials for additive manufacturing

    Science.gov (United States)

    Todorov, Evgueni Iordanov

    2017-04-01

    The lack of validated nondestructive evaluation (NDE) techniques for examination during and after additive manufacturing (AM) component fabrication is one of the obstacles in the way of broadening use of AM for critical applications. Knowledge of electromagnetic properties of powder (e.g. feedstock) and solid AM metal components is necessary to evaluate and deploy electromagnetic NDE modalities for examination of AM components. The objective of this research study was to develop and implement techniques for measurement of powder and solid metal electromagnetic properties. Three materials were selected - Inconel 625, duplex stainless steel 2205, and carbon steel 4140. The powder properties were measured with alternate current (AC) model based eddy current technique and direct current (DC) resistivity measurements. The solid metal properties were measured with DC resistivity measurements, DC magnetic techniques, and AC model based eddy current technique. Initial magnetic permeability and electrical conductivity were acquired for both powder and solid metal. Additional magnetic properties such as maximum permeability, coercivity, retentivity, and others were acquired for 2205 and 4140. Two groups of specimens were tested along the build length and width respectively to investigate for possible anisotropy. There was no significant difference or anisotropy when comparing measurements acquired along build length to those along the width. A trend in AC measurements might be associated with build geometry. Powder electrical conductivity was very low and difficult to estimate reliably with techniques used in the study. The agreement between various techniques was very good where adequate comparison was possible.

  10. Additive Manufacturing and Characterization of Polylactic Acid (PLA) Composites Containing Metal Reinforcements

    Science.gov (United States)

    Kuentz, Lily; Salem, Anton; Singh, M.; Halbig, M. C.; Salem, J. A.

    2016-01-01

    Additive manufacturing of polymeric systems using 3D printing has become quite popular recently due to rapid growth and availability of low cost and open source 3D printers. Two widely used 3D printing filaments are based on polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) systems. PLA is much more environmentally friendly in comparison to ABS since it is made from renewable resources such as corn, sugarcane, and other starches as precursors. Recently, polylactic acid-based metal powder containing composite filaments have emerged which could be utilized for multifunctional applications. The composite filaments have higher density than pure PLA, and the majority of the materials volume is made up of polylactic acid. In order to utilize functionalities of composite filaments, printing behavior and properties of 3-D printed composites need to be characterized and compared with the pure PLA materials. In this study, pure PLA and composite specimens with different metallic reinforcements (Copper, Bronze, Tungsten, Iron, etc) were 3D printed at various layer heights and resulting microstructures and properties were characterized. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) behavior of filaments with different reinforcements were studied. The microscopy results show an increase in porosity between 3-D printed regular PLA and the metal composite PLA samples, which could produce weaker mechanical properties in the metal composite materials. Tensile strength and fracture toughness behavior of specimens as a function of print layer height will be presented.

  11. Corrosion-resistant powder-metallurgy stainless steel powders and compacts therefrom

    International Nuclear Information System (INIS)

    Klar, E.; Ro, D.H.; Whitman, C.I.

    1980-01-01

    Disclosed is a process for improving the corrosion resistance of a stainless steel powder or compact thereof wherein the powder is produced by atomizing a melt of metals in an oxidizing environment whereby the resulting stainless steel powder is surface-enriched in silicon oxides. The process comprises adding an effective proportion of modifier metal to the melt prior to the atomization, the modifier metal selected from the group consisting of tin, aluminum, lead, zinc, magnesium, rare earth metals and like metals capable of enrichment about the surface of the resulting atomized stainless steel powder and effective under reductive sintering conditions in the depletion of the silicon oxides about the surface; and sintering the resulting atomized powder or a compact thereof under reducing conditions, the sintered powder or compact thereof being depleted in the silicon oxides and the corrosion resistance of the powder or compact thereof being improved thereby

  12. Modified composites based on mesostructured iron oxyhydroxide and synthetic minerals: A potential material for the treatment of various toxic heavy metals and its toxicity

    Energy Technology Data Exchange (ETDEWEB)

    Chung, Seung-Gun [Center for Water Resource Cycle Research, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Ryu, Jae-Chun; Song, Mi-Kyung [Center for Integrated Risk Research, Cellular and Molecular Toxicology Laboratory, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); An, Byungryul [Center for Water Resource Cycle Research, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Kim, Song-Bae [Environmental Functional Materials and Biocolloids Laboratory, Seoul National University, Seoul 151-921 (Korea, Republic of); Lee, Sang-Hyup [Center for Water Resource Cycle Research, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Graduate School of Convergence Green Technology and Policy, Korea University, Seoul 136-701 (Korea, Republic of); Choi, Jae-Woo, E-mail: plead36@kist.re.kr [Center for Water Resource Cycle Research, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of)

    2014-02-01

    Graphical abstract: - Highlights: • Meso-iron-oxyhydroxide was found to be efficient for anion heavy metal adsorption. • The composite bead can simultaneously remove the cations and anions of heavy metals. • Powdered form had stronger cytotoxicity than did the granular form. • Adsorbent recovery is facilitated by granulation process of powder-type. - Abstract: The composites of mesostructured iron oxyhydroxide and/or commercial synthetic zeolite were investigated for use in the removal of toxic heavy metals, such as cadmium, copper, lead and arsenic, from aqueous solution. Four types of adsorbents, dried alginate beads (DABs), synthetic-zeolite impregnated beads (SZIBs), meso-iron-oxyhydroxide impregnated beads (MIOIBs) and synthetic-zeolite/meso-iron-oxyhydroxide composite beads (SZMIOIBs), were prepared for heavy metal adsorption tests. Laboratory experiments were conducted to investigate the removal efficiencies of cations and anions of heavy metals and the possibility of regenerating the adsorbents. Among these adsorbents, the MIOIBs can simultaneously remove cations and anions of heavy metals; they have high adsorption capacities for lead (60.1 mg g{sup −1}) and arsenic (71.9 mg g{sup −1}) compared with other adsorbents, such as DABs (158.1 and 0.0 mg g{sup −1}), SZIB (42.9 and 0.0 mg g{sup −1}) and SZMIOIB (54.0 and 5.9 mg g{sup −1}) for lead and arsenic, respectively. Additionally, the removal efficiency was consistent at approximately 90%, notwithstanding repetitive regeneration. The characteristics of meso-iron-oxyhydroxide powder were confirmed by X-ray diffraction, Brunauer–Emmett–Teller and transmission electron microscopy. We also performed a comparative toxicity study that indicated that much lower concentrations of the powdered form of mesostructured iron oxyhydroxide had stronger cytotoxicity than the granular form. These results suggest that the granular form of meso iron oxyhydroxide is a more useful and safer adsorbent for

  13. Numerical modelling of cold compaction of metal powder

    DEFF Research Database (Denmark)

    Redanz, Pia

    1998-01-01

    A finite element programme has been developed for the analysis of porosity and stress distributions in a powder compact, based on rate-independent finite strain plasticity theory. The strain hardening versions of the Gurson model (J. Engng. Mater. Technol., 1977, 99, 2-15), the more recent FKM...... friction is not realistic at high normal pressures. The finite element programme has been used to study the effects of friction, compaction method, and material parameters. Analyses for powder compacts of various geometries are presented to illustrate the method. (C) 1998 Elsevier Science Ltd. All rights...... model (J. Mech. Phys. Solids, 1992, 40(5), 1139-1162), developed by Fleck, Kuhr. and McMeeking, and a combination of the two models are used. The friction between the mould wall and the metal powder is modelled by a combination of Coulomb friction and a constant friction shear stress, since Coulomb...

  14. Melt-drop technique for the production of high-purity metal powder

    International Nuclear Information System (INIS)

    Aldinger, F.; Linck, E.; Claussen, N.

    1977-01-01

    The production of high-purity powders of metals and alloys such as beryllium, titanium alloys, or superalloys is a problem. Oxidation of these materials cannot be avoided. Oxidation occurs in inert gases and even in reducing atmospheres when any gas impurities are present. Therefore, the powder production of these materials has to be performed either in high vacuum or at least in a static atmosphere of inert gas purified immediately before coming into contact with the disintegrating material. These requirements are very well met by the melt-drop technique presented in this paper, especially for coarse powders which must not necessarily be cold-workable. This is true, for example, for superalloys where high-temperature applications require large grain sizes; or in titanium alloys because the final microstructure will be achieved by a thermomechanical treatment. In the case of beryllium and beryllium alloys, where grain sizes <5 μm are desired, further milling is necessary. But the melt-drop technique offers a simple and clean method directly from the purifying process of vacuum melting. In melt-drop processes a liquid metal flows through a nozzle at the bottom of a crucible or the melt is just poured through a sieve. The theory of disintegration of a liquid jet into droplets, dates back to the 19th century. More recent investigations attempted to produce uniformly sized droplets by applying a capillary wave of given wave length to the jet. But this has been done only with non-metallic materials. Evidence is presented to prove the theory and show that this concept is applicable to the production of metal powders with controlled particle size

  15. RESEARCH OF HEAVY METALS, ORGANOCHLORINE AND ORGANOPHOSPHORUS PESTICIDES IN POWDERED INFANT FORMULA

    Directory of Open Access Journals (Sweden)

    M.C. Abete

    2009-02-01

    Full Text Available During the period between october 2007 and november 2008 were collected 60 samples of powdered infant formula. The analysis for the detection of heavy metals, organochlorine and organophosphorus pesticides show that the environmental situation is under control and powdered infant formula satisfies this health requisite.

  16. Preparation and Characterization of Nano-structured Ceramic Powders Synthesized by Emulsion Combustion Method

    International Nuclear Information System (INIS)

    Takatori, Kazumasa; Tani, Takao; Watanabe, Naoyoshi; Kamiya, Nobuo

    1999-01-01

    The emulsion combustion method (ECM), a novel powder production process, was originally developed to synthesize nano-structured metal-oxide powders. Metal ions in the aqueous droplets were rapidly oxidized by the combustion of the surrounding flammable liquid. The ECM achieved a small reaction field and a short reaction period to fabricate the submicron-sized hollow ceramic particles with extremely thin wall and chemically homogeneous ceramic powder. Alumina, zirconia, zirconia-ceria solid solutions and barium titanate were synthesized by the ECM process. Alumina and zirconia powders were characterized to be metastable in crystalline phase and hollow structure. The wall thickness of alumina was about 10 nm. The zirconia-ceria powders were found to be single-phase solid solutions for a wide composition range. These powders were characterized as equiaxed-shape, submicron-sized chemically homogeneous materials. The powder formation mechanism was investigated through the synthesis of barium titanate powder with different metal sources

  17. Processing, properties and applications of composites using powder-coated epoxy towpreg technology

    Science.gov (United States)

    Bayha, T. D.; Osborne, P. P.; Thrasher, T. P.; Hartness, J. T.; Johnston, N. J.; Marchello, J. M.; Hugh, M. K.

    1993-01-01

    Composite manufacturing using the current prepregging technology of impregnating liquid resin into three-dimensionally reinforced textile preforms can be a costly and difficult operation. Alternatively, using polymer in the solid form, grinding it into a powder, and then depositing it onto a carbon fiber tow prior to making a textile preform is a viable method for the production of complex textile shapes. The powder-coated towpreg yarn is stable, needs no refrigeration, contains no solvents and is easy to process into various woven and braided preforms for later consolidation into composite structures. NASA's Advanced Composites Technology (ACT) program has provided an avenue for developing the technology by which advanced resins and their powder-coated preforms may be used in aircraft structures. Two-dimensional braiding and weaving studies using powder-coated towpreg have been conducted to determine the effect of resin content, towpreg size and twist on textile composite properties. Studies have been made to customize the towpreg to reduce friction and bulk factor. Processing parameters have been determined for three epoxy resin systems on eight-harness satin fabric, and on more advanced 3-D preform architectures for the downselected resin system. Processing effects and the resultant mechanical properties of these textile composites will be presented and compared.

  18. An investigation of flow properties of metal matrix composites suspensions for injection molding

    International Nuclear Information System (INIS)

    Ahmad, F.; Bevis, M.J.

    1997-01-01

    Flow properties of metal matrix composites suspensions have significant effects on the fibre orientation during mould filling. The results presented in this paper relate to the flow properties of aluminium powder and glass fibres compounded into a sacrificial thermoplastics binder. For this purpose, a range of aluminium compounds and aluminium composite suspensions were investigated over a wide shear rate range expected to occur during injection mould process. Aluminium composites wee prepared by substituting glass fibres for aluminium in aluminium compound. Aluminium composite containing a maximum critical volume fraction of fibres which did not exhibit an increase n viscosity was determined. The effect of temperature on the flow behaviour of aluminium composite was also investigated. (author)

  19. Influences of the Air in Metal Powder High Velocity Compaction

    Directory of Open Access Journals (Sweden)

    Liu Jun

    2017-01-01

    Full Text Available During the process of metal powder high velocity impact compaction, the air is compressed sharply and portion remains in the compacts. In order to study the Influences, a discrete density volleyball accumulation model for aluminium powder was established with the use of ABAQUS. Study found that the powder porosity air obstruct the pressing process because remaining air reduced strength and density of the compacts in the current high-speed pressing (V≤100m/s. When speed further increased (V≥100m/s, the temperature of the air increased sharply, and was even much higher than the melting point of the material. When aluminium powder was compressed at a speed of 200m/s, temperatures of air could reach 2033 K, far higher than the melting point of 877 K. Increased density of powders was a result of local softening and even melt adhesive while air between particles with high temperature and pressure flowed past.

  20. Influence of Heavy Metal Powders on Rheological Properties of Poly(Lactic Acid)

    Science.gov (United States)

    Lebedev, S. M.; Gefle, O. S.; Amitov, E. T.; Berchuk, D. Yu.; Zhuravlev, D. V.

    2017-08-01

    Main properties of poly(lactic acid) (PLA) and composite materials on its basis filled with tungsten and lead powders are investigated. An anomalous decrease of the viscosity of melts of poly(lactic acid)/tungsten and poly(lactic acid)/lead composites is detected. The methods of differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and IR spectroscopy are used for investigation. It is shown that the temperature at which the composites filled with tungsten and lead begin to melt decreases by more than 8 and 3°C in comparison with neat PLA. Our investigations show impossibility of preparing radiation resistant polymer composites based on PLA filled with tungsten and lead powders.

  1. In situ synthesis of NiAl–NbB2 composite powder through combustion synthesis

    International Nuclear Information System (INIS)

    Shokati, Ali Akbar; Parvin, Nader; Sabzianpour, Naser; Shokati, Mohammad; Hemmati, Ali

    2013-01-01

    Highlights: ► A Novel NiAl matrix composite powder with 0–40 wt.% NbB 2 was synthesized. ► Composite powders were synthesized by thermal explosion reaction of Ni–Al–Nb–B system. ► Microhardness of NiAl considerably increased with raising NbB 2 content. ► Synthesized composite powders is a good candidate as precursor for thermal barrier application. - Abstract: Synthesis of a novel NiAl matrix composite powder reinforced with 0–40 wt.% NbB 2 by combustion synthesis in thermal explosion mode was investigated. The elemental powders of Ni, Al, Nb, and amorphous boron were used as starting material. For all compositions final products consisted of only the NiAl and NbB 2 phases. Coarser NbB 2 with a relatively uniform distribution in NiAl matrix was formed with rising NbB 2 content. Microhardness of NiAl considerably increased from 377 ± 13 HV 0.05 to 866 ± 81 HV 0.05 for NiAl with 40 wt.% NbB 2 . High microhardness, proper size and distribution of NbB 2 in NiAl matrix make it a good candidate as precursor for thermal spray application.

  2. The most essential tendencies in development of powder metallurgy

    International Nuclear Information System (INIS)

    Fedorchenko, I.M.

    1989-01-01

    A progress in the sphere of creation and application of new types of powder materials is characterized. The materials are as follows: structural, tribotechnical, composite, reinforced, precipitation-hardened, refractory, tool, materials based on light metals and others. A number of important problems whose solution will promote a further development of powder metallurgy are formulated

  3. Effect of nano size 3% wt TaC particles dispersion in two different metallic matrix composites

    International Nuclear Information System (INIS)

    Gomes, U.U.; Oliveira, L.A.; Souza, C.P.; Menezes, R.C.; Furukava, M.; Torres, Y.

    2009-01-01

    This work studies the characteristics of two different metallic matrixes composites, ferritic and austenitic steels, reinforced with 3% wt nano size tantalum carbide by powder metallurgy. The starting powders were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The effects of the nano sized carbide dispersion on the matrix microstructures and its consequences on the mechanical properties were identified. The preliminary results showed that the sintering were influenced by morphology and the distribution of carbide and the alloys. (author)

  4. Effect of processing parameters on Cu-Co-Fe-based diamond impregnated metal matrix composite for stone cutting

    International Nuclear Information System (INIS)

    Mawani, K.; Shahid, M.; Arshad, S.N.; Hasaini, M.H.; Khan, B.S.

    2005-01-01

    Diamond Impregnated Metal Matrix Composites (DIMMC), manufactured by powder metallurgy route, playa major role in stone cutting tool industry. Unfortunately, these diamond tools are not manufactured locally. Our industry relies heavily on the import of these diamond tools to meet the local demand. This study was undertaken as a first step towards indigenous development of these diamond tools. Most of the diamond tools exist in the form of a composite structure with diamond grits embedded in a metallic matrix. This paper investigates the effect of various processing variables on the properties of DIMMC. Effect of pressure on the compaction behavior, sintering time and temperature has been investigated. Relatively better homogeneity has been observed with dry mixing of individual powders using zinc stearate as lubricant compared to wet mixing. A linear increase in green density has been found by increasing compaction pressure up to 400 MPa. (author)

  5. Method of making metal oxide ceramic powders by using a combustible amino acid compound

    Science.gov (United States)

    Pederson, Larry R.; Chick, Lawrence A.; Exarhos, Gregory J.

    1992-01-01

    This invention is directed to the formation of homogeneous, aqueous precursor mixtures of at least one substantially soluble metal salt and a substantially soluble, combustible co-reactant compound, typically an amino acid. This produces, upon evaporation, a substantially homogeneous intermediate material having a total solids level which would support combustion. The homogeneous intermediate material essentially comprises highly dispersed or solvated metal constituents and the co-reactant compound. The intermediate material is quite flammable. A metal oxide powder results on ignition of the intermediate product which combusts same to produce the product powder.

  6. Influence of Co and W powders on viscosity of composite solders during soldering of specially shaped diamond-abrasive tools

    Science.gov (United States)

    Sokolov, E. G.; Aref’eva, S. A.; Svistun, L. I.

    2018-03-01

    The influence of Co and W powders on the structure and the viscosity of composite solders Sn-Cu-Co-W used for the manufacture of the specially shaped diamond tools has been studied. The solders were obtained by mixing the metallic powders with an organic binder. The mixtures with and without diamonds were applied to steel rollers and shaped substrates. The sintering was carried out in a vacuum at 820 ° C with time-exposure of 40 minutes. The influence of Co and W powders on the viscosity solders was evaluated on the basis of the study of structures and according to the results of sintering specially shaped diamond tools. It was found that to provide the necessary viscosity and to obtain the uniform diamond-containing layers on the complex shaped surfaces, Sn-Cu-Co-W solder should contain 27–35 vol % of solid phase. This is achieved with a total solder content of 24–32 wt % of cobalt powder and 7 wt % of tungsten powder.

  7. Effects of air-polishing powders on color stability of composite resins.

    Science.gov (United States)

    Güler, Ahmet Umut; Duran, Ibrahim; Yücel, Ali Çağin; Ozkan, Pelin

    2011-10-01

    The purpose of this study was to investigate the effect of different air-polishing powders on the color stability of different types of composite resin restorative materials. Thirty cylindrical specimens (15×2 mm) were prepared for each of 7 composite resin restorative materials. All specimens were polished with a series of aluminum oxide polishing discs (Sof-Lex). The prepared specimens of each composite resin were randomly divided into 3 groups of 10 specimens each, for control (Group-C) and two air-powder applications (Group-CP: Cavitron Prophy-Jet; Group-PS: Sirona ProSmile prophylaxis powder). A standard air-polishing unit (ProSmile Handly) was used. All specimens were air-powdered for 10 s at 4-bar pressure. The distance of the spray nosel from the specimens was approximately 10 mm and angulation of the nosel was 90°. Specimens were stored in 100 mL of coffee (Nescafe Classic) for 24 h at 37°C. Color measurement of all specimens was recorded before and after exposure to staining agent with a colorimeter (Minolta CR-300). Color differences (∆E*) between the 2 color measurements (baseline and after 24 h storage) were calculated. The data were analyzed with a 2-way ANOVA test, and mean values were compared by the Tukey HSD test (p.05) and these groups demonstrated the highest ∆E* values. For Filtek Silorane and IntenS, the highest ∆E* values were observed in Group-PS. The lowest ∆E* values for all composite resin groups were observed in Group-C. When comparing the 7 composite resin restorative materials, Aelite Aesthetic Enemal demonstrated significantly less ∆E* values than the other composite resins tested. The highest ∆E* values were observed in Quixfil. Except for Quixfil, all control groups of composite resins that were polished Sof-Lex exhibited clinically acceptable ∆E values (<3.7). Air-polishing applications increased the color change for all composite resin restorative materials tested. Composite restorations may require re

  8. Effects of air-polishing powders on color stability of composite resins

    Directory of Open Access Journals (Sweden)

    Ahmet Umut Güler

    2011-10-01

    Full Text Available OBJECTIVES: The purpose of this study was to investigate the effect of different air-polishing powders on the color stability of different types of composite resin restorative materials. MATERIAL AND METHODS: Thirty cylindrical specimens (15×2 mm were prepared for each of 7 composite resin restorative materials. All specimens were polished with a series of aluminum oxide polishing discs (Sof-Lex. The prepared specimens of each composite resin were randomly divided into 3 groups of 10 specimens each, for control (Group-C and two air-powder applications (Group-CP: Cavitron Prophy-Jet; Group-PS: Sirona ProSmile prophylaxis powder. A standard air-polishing unit (ProSmile Handly was used. All specimens were air-powdered for 10 s at 4-bar pressure. The distance of the spray nosel from the specimens was approximately 10 mm and angulation of the nosel was 90°. Specimens were stored in 100 mL of coffee (Nescafe Classic for 24 h at 37°C. Color measurement of all specimens was recorded before and after exposure to staining agent with a colorimeter (Minolta CR-300. Color differences (∆E* between the 2 color measurements (baseline and after 24 h storage were calculated. The data were analyzed with a 2-way ANOVA test, and mean values were compared by the Tukey HSD test (p.05 and these groups demonstrated the highest ∆E* values. For Filtek Silorane and IntenS, the highest ∆E* values were observed in Group-PS. The lowest ∆E* values for all composite resin groups were observed in Group-C. When comparing the 7 composite resin restorative materials, Aelite Aesthetic Enemal demonstrated significantly less ∆E* values than the other composite resins tested. The highest ∆E* values were observed in Quixfil. CONCLUSION: Except for Quixfil, all control groups of composite resins that were polished Sof-Lex exhibited clinically acceptable ∆E values (<3.7. Air-polishing applications increased the color change for all composite resin restorative materials

  9. Long-Acting Composite Systems Based on Powdered Medicinal Plants and Nanosilica

    Directory of Open Access Journals (Sweden)

    Turov, V.V.

    2017-03-01

    Full Text Available The state of water in the powdered plant materials (calendula, hibiscus and their composite systems with A-300 nanosilicas having different bulk density has been studied by low-temperature 1H NMR spectroscopy method. The change in bulk density has been found to significantly affect the radius of inner cavities in fibrillar space of plant components. The composite systems based on wetting-drying compaction of nanosilica and plant powder have been showed to form a mix with high interaction energy of heterogeneous particles. This results in the effective retention of plant bioactive complex by composite, which enables the development of long-acting herbal drugs.

  10. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    Unknown

    The paper reviews the role of sintered tantalum as volumetric efficient electrical capacitor. Powder characteristics ... Tantalum is used mainly as a corrosion resistant metal in the chemical industries, as high temperature heating elements and in .... materials cleaning and careful control of plant cleanliness. Table 1. Impurity ...

  11. Recovery of molybdenum metal powder from a low grade molybdenite concentrate

    International Nuclear Information System (INIS)

    Mukherjee, T.K.; Menon, P.R.; Shukla, P.P.; Gupta, C.K.

    1988-01-01

    An account is given of the development of a process for the production of molybdenum metal powder from a low grade molybdenite concentrate. The molybdenum value present in the concentrate was leached with a dilute hypochlorite solution generated in-situ by electrolysis of brine solution. The leach liquor was subsequently purified by carbon adsorption process. The leach liquor was chemically processed to recover the molybdenum value in the forms of calcium molybdate and ammonium molybdate salts. These molybdenum intermediates were hydrogen-reduced to metallic molybdenum powder. The experimental set up used, procedure followed and results obtained are discussed and a flowsheet indicating the entire processing scheme is included. 11 refs., 4 figs., 8 tabs

  12. Nanostructured metal-polyaniline composites

    Science.gov (United States)

    Wang, Hsing-Lin; Li, Wenguang; Bailey, James A.; Gao, Yuan

    2010-08-31

    Metal-polyaniline (PANI) composites are provided together with a process of preparing such composites by an electrodeless process. The metal of the composite can have nanoscale structural features and the composites can be used in applications such as catalysis for hydrogenation reactions and for analytical detection methods employing SERS.

  13. A new approach to assess the chemical composition of powder deposits damaging the stone surfaces of historical monuments.

    Science.gov (United States)

    Fermo, Paola; Turrion, Raquel Gonzalez; Rosa, Mario; Omegna, Alessandra

    2015-04-01

    The issue of conservation of the monumental heritage worldwide is mainly related to atmospheric pollution that causes the degradation of stone surfaces. The powder deposits present on the stone monuments reflect the composition of the aerosol particulate matter (PM) to which the surfaces are exposed, so the chemical characterization of the outermost damaged layers is necessary in order to adopt mitigation measurements to reduce PM emissions. In the present paper, a new analytical approach is proposed to investigate the chemical composition of powder deposits present on Angera stone, a dolomitic rock used in the Richini courtyard, a masterpiece of Lombard Baroque and placed in Milan. Inorganic and organic components present in these deposits have been analyzed by IC (ion chromatography) and a new approach mainly bases on thermal analyses, respectively. Gypsum is the main inorganic constituent indicating a composition similar to that of black crusts, hard black patina covering the degraded building surfaces. Ammonium nitrate present in the powder is able to react with the stone substrate to form magnesium nitrate which can migrate into the porous stone. The carbonaceous fraction powder deposits (i.e. OC = Organic Carbon and EC = Elemental Carbon) have been quantified by a new simple thermal approach based on carbon hydrogen nitrogen (CHN) analysis. The presence of high concentration of EC confirms that the powder deposits are evolving to black crust. Low values of water-soluble organic carbon (WSOC, determined by total organic carbon-TOC), with respect to what is normally found in PM, may indicate a migration process of organic substances into the stone with a worsening of the conservation conditions. The presence of heavy metals of anthropogenic origin and acting as catalysts in the black crust formation process has been highlighted by SEM-EDS (electron microscopy coupled with an energy dispersive spectrometer) as well.

  14. Size and surface AREA analysis of some metallic and intermetallic powders

    International Nuclear Information System (INIS)

    Elmasry, M.A.A.; Elsayed, A.A.; Abadir, M.F.

    1988-01-01

    The powder characterization of three intermetallic compounds ( Cr B, B 4 c and S ib 4 ) and three metallic powders (Fe, Co, and Ni) has been performed. This included the determination of powder density, chemical analysis, impurity analysis, shape factor, particle size analysis and specific surface area. The particle size analysis for the six powders was carried out using three techniques, namely; the 0-23, the microtrac and the fisher sub sieve and size. It was found that the analysis of the two powders and deviates from the log-normal probability distribution and the deviation was corrected. The specific surface area of the powders was measured using the high speed surface area analysis (BET method), and it was also calculated from surface area analysis findings, the BET technique was found to give the highest specific surface area values, and was attributed to the inclusion of internal porosity in the measurement. 8 fig., 10 tab

  15. Influence of Rubber Powders on Foaming Behavior and Mechanical Properties of Foamed Polypropylene Composites

    Directory of Open Access Journals (Sweden)

    HE Yue

    2017-02-01

    Full Text Available Polypropylene/rubber powders composites with different kinds of rubber powders were foamed by injection molding machine equipped with volume-adjustable cavity. The effect of dispersity of rubber powders and crystallization behavior of composites on the foaming behavior and mechanical properties was investigated. The results show that the addition of rubber powders can improve the cell structure of foamed PP with fine and uniform cell distribution. And cell density and size of PP/PP-MAH/NBR foams are 7.64×106cell/cm3 and 29.78μm respectively, which are the best among these foams. Combining cell structures with mechanical properties, notch impact strength of PP/PP-MAH/CNBR composites increases approximately by 2.2 times while tensile strength is reduced just by 26% compared with those of the pure PP. This indicates that PP/PP-MAH/CNBR composites are ideal foamed materials.

  16. Effect of layered manufacturing techniques, alloy powders, and layer thickness on metal-ceramic bond strength.

    Science.gov (United States)

    Ekren, Orhun; Ozkomur, Ahmet; Ucar, Yurdanur

    2018-03-01

    Direct metal laser sintering (DMLS) and direct metal laser melting (DMLM) have become popular for fabricating the metal frameworks of metal-ceramic restorations. How the type of layered manufacturing device, layer thickness, and alloy powder may affect the bond strength of ceramic to metal substructure is unclear. The purpose of this in vitro study was to evaluate the bond strength of dental porcelain to metal frameworks fabricated using different layered manufacturing techniques (DMLS and DMLM), Co-Cr alloy powders, and layer thicknesses and to evaluate whether a correlation exists between the bond strength and the number of ceramic remnants on the metal surface. A total of 75 bar-shaped metal specimens (n=15) were fabricated using either DMLS or DMLM. The powder alloys used were Keramit NP-S and EOS-Cobalt-Chrome SP-2 with layer thicknesses of 20 μm and 30 μm. After ceramic application, the metal-ceramic bond strength was evaluated with a 3-point-bend test. Three-way ANOVA followed by the Tukey honest significance difference test were used for statistical analysis (α=.05). De-bonding surface microstructure was observed with scanning electron microscopy. Energy dispersive spectroscopy analysis was conducted to evaluate the correlation between ceramic remnants on the metal surface and bond strength values. The mean bond strength value of DMLS was significantly higher than that of DMLM. While no statistically significant difference was found between layer thicknesses, alloy powders closely affected bond strength. Statistical comparisons revealed that the highest bond strength could be achieved with DMLS-Cobalt-Chrome SP2-20μm, and the lowest bond strength was observed in DMLS-Keramit NP-S-20μm (P≤.05). No correlation was found between porcelain remnants on the metal surface and bond strength values. The layered manufacturing device and the alloy powders evaluated in the current study closely affected the bond strength of dental porcelain to a metal framework

  17. Hopper design for metallic powders used in additive manufacturing processes

    CSIR Research Space (South Africa)

    Visagie, N

    2013-10-01

    Full Text Available The influence of hopper geometry on the flow behaviour of typical metallic powders used in additive manufacturing processes is investigated. Bulk hopper theory provides a method of determining critical hopper parameters for bulk amounts...

  18. Modelling and Simulation of Tensile Fracture in High Velocity Compacted Metal Powder

    International Nuclear Information System (INIS)

    Jonsen, P.; Haeggblad, H.-A.

    2007-01-01

    In cold uniaxial powder compaction, powder is formed into a desired shape with rigid tools and a die. After pressing, but before sintering, the compacted powder is called green body. A critical property in the metal powder pressing process is the mechanical properties of the green body. Beyond a green body free from defects, desired properties are high strength and uniform density. High velocity compaction (HVC) using a hydraulic operated hammer is a production method to form powder utilizing a shock wave. Pre-alloyed water atomised iron powder has been HVC-formed into circular discs with high densities. The diametral compression test also called the Brazilian disc test is an established method to measure tensile strength in low strength material like e.g. rock, concrete, polymers and ceramics. During the test a thin disc is compressed across the diameter to failure. The compression induces a tensile stress perpendicular to the compressed diameter. In this study the test have been used to study crack initiation and the tensile fracture process of HVC-formed metal powder discs with a relative density of 99%. A fictitious crack model controlled by a stress versus crack-width relationship is utilized to model green body cracking. Tensile strength is used as a failure condition and limits the stress in the fracture interface. The softening rate of the model is obtained from the corresponding rate of the dissipated energy. The deformation of the powder material is modelled with an elastic-plastic Cap model. The characteristics of the tensile fracture development of the central crack in a diametrically loaded specimen is numerically studied with a three dimensional finite element simulation. Results from the finite element simulation of the diametral compression test shows that it is possible to simulate fracturing of HVC-formed powder. Results from the simulation agree reasonably with experiments

  19. Experiment Analysis and Modelling of Compaction Behaviour of Ag60Cu30Sn10 Mixed Metal Powders

    Science.gov (United States)

    Zhou, Mengcheng; Huang, Shangyu; Liu, Wei; Lei, Yu; Yan, Shiwei

    2018-03-01

    A novel process method combines powder compaction and sintering was employed to fabricate thin sheets of cadmium-free silver based filler metals, the compaction densification behaviour of Ag60Cu30Sn10 mixed metal powders was investigated experimentally. Based on the equivalent density method, the density-dependent Drucker-Prager Cap (DPC) model was introduced to model the powder compaction behaviour. Various experiment procedures were completed to determine the model parameters. The friction coefficients in lubricated and unlubricated die were experimentally determined. The determined material parameters were validated by experiments and numerical simulation of powder compaction process using a user subroutine (USDFLD) in ABAQUS/Standard. The good agreement between the simulated and experimental results indicates that the determined model parameters are able to describe the compaction behaviour of the multicomponent mixed metal powders, which can be further used for process optimization simulations.

  20. Simple process to fabricate nitride alloy powders

    International Nuclear Information System (INIS)

    Yang, Jae Ho; Kim, Dong-Joo; Kim, Keon Sik; Rhee, Young Woo; Oh, Jang-Soo; Kim, Jong Hun; Koo, Yang Hyun

    2013-01-01

    Uranium mono-nitride (UN) is considered as a fuel material [1] for accident-tolerant fuel to compensate for the loss of fissile fuel material caused by adopting a thickened cladding such as SiC composites. Uranium nitride powders can be fabricated by a carbothermic reduction of the oxide powders, or the nitriding of metal uranium. Among them, a direct nitriding process of metal is more attractive because it has advantages in the mass production of high-purity powders and the reusing of expensive 15 N 2 gas. However, since metal uranium is usually fabricated in the form of bulk ingots, it has a drawback in the fabrication of fine powders. The Korea Atomic Energy Research Institute (KAERI) has a centrifugal atomisation technique to fabricate uranium and uranium alloy powders. In this study, a simple reaction method was tested to fabricate nitride fuel powders directly from uranium metal alloy powders. Spherical powder and flake of uranium metal alloys were fabricated using a centrifugal atomisation method. The nitride powders were obtained by thermal treating the metal particles under nitrogen containing gas. The phase and morphology evolutions of powders were investigated during the nitriding process. A phase analysis of nitride powders was also part of the present work. KAERI has developed the centrifugal rotating disk atomisation process to fabricate spherical uranium metal alloy powders which are used as advanced fuel materials for research reactors. The rotating disk atomisation system involves the tasks of melting, atomising, and collecting. A nozzle in the bottom of melting crucible introduces melt at the center of a spinning disk. The centrifugal force carries the melt to the edge of the disk and throws the melt off the edge. Size and shape of droplets can be controlled by changing the nozzle size, the disk diameter and disk speed independently or simultaneously. By adjusting the processing parameters of the centrifugal atomiser, a spherical and flake shape

  1. Plasma spheroidization and cladding of powders

    Energy Technology Data Exchange (ETDEWEB)

    Petrunichev, V.A.; Averin, V.V.; Sorokin, L.M.; Koroleva, E.B.

    1987-02-01

    With reference to experimental results for nickel and chromium alloys, it is shown that complex alloy powders can be spheroidized in plasma discharges using an argon plasma with hydrogen. The spheroidizing process is accompanied by the reduction of surface oxides, with uniform element distribution within the particles; the granulometric composition of the particles is preserved. It is also shown that plasma technology can be used for producing metal-clad oxide and carbide powders, which improve the performance of cermets and coatings.

  2. Hardfacing of aluminium alloys by means of metal matrix composites produced by laser surface alloying

    CSIR Research Space (South Africa)

    Pityana, SL

    2009-06-01

    Full Text Available . In these experiments the laser power was varied from 3 to 4.0 kW, the laser scan speed was varied from 0.8 to 2.0 m/min. The powder feed rate was varied from 2 to 5 g/min. The structural characterisation of the metal matrix composite included X-ray diffraction (XRD...

  3. Modelling of the elastic behaviour of metallic powders

    International Nuclear Information System (INIS)

    Riera, M.D.; Prado, J.M.

    1998-01-01

    In this work the elastic behaviour of metal powders compacted to different densities is studied. The authors apply a model based on the experimental observation that the elastic volumetric strain and the hydrostatic component of the applied stress are exponentially related. While a complete analysis should include both the volumetric and deviatoric components of the elastic strain, we only present here the first one. (Author) 9 refs

  4. Pulsed high energy synthesis of fine metal powders

    Science.gov (United States)

    Witherspoon, F. Douglas (Inventor); Massey, Dennis W. (Inventor)

    1999-01-01

    Repetitively pulsed plasma jets generated by a capillary arc discharge at high stagnation pressure (>15,000 psi) and high temperature (>10,000 K) are utilized to produce 0.1-10 .mu.m sized metal powders and decrease cost of production. The plasma jets impact and atomize melt materials to form the fine powders. The melt can originate from a conventional melt stream or from a pulsed arc between two electrodes. Gas streams used in conventional gas atomization are replaced with much higher momentum flux plasma jets. Delivering strong incident shocks aids in primary disintegration of the molten material. A series of short duration, high pressure plasma pulses fragment the molten material. The pulses introduce sharp velocity gradients in the molten material which disintegrates into fine particles. The plasma pulses have peak pressures of approximately one kilobar. The high pressures improve the efficiency of disintegration. High gas flow velocities and pressures are achieved without reduction in gas density. Repetitively pulsed plasma jets will produce powders with lower mean size and narrower size distribution than conventional atomization techniques.

  5. The Process of Nanostructuring of Metal (Iron Matrix in Composite Materials for Directional Control of the Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Elena Zemtsova

    2014-01-01

    Full Text Available We justified theoretical and experimental bases of synthesis of new class of highly nanostructured composite nanomaterials based on metal matrix with titanium carbide nanowires as dispersed phase. A new combined method for obtaining of metal iron-based composite materials comprising the powder metallurgy processes and the surface design of the dispersed phase is considered. The following stages of material synthesis are investigated: (1 preparation of porous metal matrix; (2 surface structuring of the porous metal matrix by TiC nanowires; (3 pressing and sintering to give solid metal composite nanostructured materials based on iron with TiC nanostructures with size 1–50 nm. This material can be represented as the material type “frame in the frame” that represents iron metal frame reinforcing the frame of different chemical compositions based on TiC. Study of material functional properties showed that the mechanical properties of composite materials based on iron with TiC dispersed phase despite the presence of residual porosity are comparable to the properties of the best grades of steel containing expensive dopants and obtained by molding. This will solve the problem of developing a new generation of nanostructured metal (iron-based materials with improved mechanical properties for the different areas of technology.

  6. Ac-conductivity and dielectric response of new zinc-phosphate glass/metal composites

    Energy Technology Data Exchange (ETDEWEB)

    Maaroufi, A., E-mail: maaroufi@fsr.ac.ma [University of Mohammed V, Laboratory of Composite Materials, Polymers and Environment, Department of Chemistry, Faculty of Sciences, P.B. 1014, Rabat-Agdal (Morocco); Oabi, O. [University of Mohammed V, Laboratory of Composite Materials, Polymers and Environment, Department of Chemistry, Faculty of Sciences, P.B. 1014, Rabat-Agdal (Morocco); Lucas, B. [XLIM UMR 7252 – Université de Limoges/CNRS, 123 avenue Albert Thomas, 87060 Limoges Cedex (France)

    2016-07-01

    The ac-conductivity and dielectric response of new composites based on zinc-phosphate glass with composition 45 mol%ZnO–55 mol%P{sub 2}O{sub 5}, filled with metallic powder of nickel (ZP/Ni) were investigated by impedance spectroscopy in the frequency range from 100 Hz to 1 MHz at room temperature. A high percolating jump of seven times has been observed in the conductivity behavior from low volume fraction of filler to the higher fractions, indicating an insulator – semiconductor phase transition. The measured conductivity at higher filler volume fraction is about 10{sup −1} S/cm and is frequency independent, while, the obtained conductivity for low filler volume fraction is around 10{sup −8} S/cm and is frequency dependent. Moreover, the elaborated composites are characterized by high dielectric constants in the range of 10{sup 5} for conductive composites at low frequencies (100 Hz). In addition, the distribution of the relaxation processes was also evaluated. The Debye, Cole-Cole, Davidson–Cole and Havriliak–Negami models in electric modulus formalism were used to model the observed relaxation phenomena in ZP/Ni composites. The observed relaxation phenomena are fairly simulated by Davidson–Cole model, and an account of the interpretation of results is given. - Highlights: • Composites of ZnO-P{sub 2}O{sub 5}/metal were investigated by impedance spectroscopy. • Original ac-conductivity behavior was discovered in ZnO-P{sub 2}O{sub 5}/metal composites. • High dielectric constant is measured in ZnO-P{sub 2}O{sub 5}/metal composites. • Dielectric constant as filler function is well interpreted with percolation theory. • Observed relaxation processes are well described using electric modulus formalism.

  7. Controlling fundamentals in high-energy high-rate pulsed power materials processing of powdered tungsten, titanium aluminides, and copper-graphite composites. Final technical report, 1 Jun 87-31 Aug 90

    Energy Technology Data Exchange (ETDEWEB)

    Persad, C.; Marcus, H.L.; Bourell, D.L.; Eliezer, Z.; Weldon, W.F.

    1990-10-01

    This study was conducted to determine the controlling fundamentals in the high-energy high-rate (1 MJ in 1s) processing of metal powders. This processing utilizes a large electrical current pulse to heat a pressurized powder mass. The current pulse was provided by a homopolar generator. Simple short cylindrical shapes were consolidated so as to minimize tooling costs. Powders were subjected to current densities of 5 kA/cm2 to 25 kA/cm2 under applied pressures ranging from 70 MPa to 500 MPa. Disks with diameters of 25 mm to 70 mm, and thicknesses of 1 mm to 10 mm were consolidated. Densities of 75% to 99% of theoretical values were obtained in powder consolidates of tungsten, titanium aluminides, copper-graphite, and other metal-ceramic composites. Extensive microstructural characterization was performed to follow the changes occuring in the shape and microstructure of the various powders. The processing science has at its foundation the control of the duration of elevated temperature exposure during powder consolidation.

  8. Investigation of machining damage and tool wear resulting from drilling powder metal aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Fell, H.A. [Lockheed Martin Energy Systems, Inc., Oak Ridge, TN (United States)

    1997-05-01

    This report documents the cutting of aluminum powder metallurgy (PM) parts for the North Carolina Manufacturing Extension Partnership. The parts, an aluminum powder metal formulation, were supplied by Sinter Metals Inc., of Conover, North Carolina. The intended use of the alloy is for automotive components. Machining tests were conducted at Y-12 in the machine shop of the Skills Demonstration Center in Building 9737. Testing was done on June 2 and June 3, 1997. The powder metal alloy tested is very abrasive and tends to wear craters and produce erosion effects on the chip washed face of the drills used. It also resulted in huge amounts of flank wear and degraded performance on the part of most drills. Anti-wear coatings on drills seemed to have an effect. Drills with the coating showed less wear for the same amount of cutting. The usefulness of coolants and lubricants in reducing tool wear and chipping/breakout was not investigated.

  9. Characterization of the whiskerlike products formed by hydriding magnesium metal powders

    DEFF Research Database (Denmark)

    Herley, P. J.; Jones, W.; Vigeholm, Bjørn

    1985-01-01

    The structure of filamentary crystals produced during the hydriding of magnesium powder has been studies in detail. The needles of small dimensions (typically 0.5 μm in diameter) have been identified by electron analytical techniques to be oriented microcrystals of metallic magnesium. Their forma......The structure of filamentary crystals produced during the hydriding of magnesium powder has been studies in detail. The needles of small dimensions (typically 0.5 μm in diameter) have been identified by electron analytical techniques to be oriented microcrystals of metallic magnesium....... Their formation has been ascribed to the melting of localized aluminum impurities within the bulk magnesium to form a liquid eutectic. In the presence of sublimed magnesium vapor and hydrogen (as a carrier gas) a vapor-liquid-solid mechanism operates to produce a rapid unidirectional extension followed...

  10. Experimental Study of Structure/Behavior Relationship for a Metallized Explosive

    Science.gov (United States)

    Bukovsky, Eric; Reeves, Robert; Gash, Alexander; Glumac, Nick

    2017-06-01

    Metal powders are commonly added to explosive formulations to modify the blast behavior. Although detonation velocity is typically reduced compared to the neat explosive, the metal provides other benefits. Aluminum is a common additive to increase the overall energy output and high-density metals can be useful for enhancing momentum transfer to a target. Typically, metal powder is homogeneously distributed throughout the material; in this study, controlled distributions of metal powder in explosive formulations were investigated. The powder structures were printed using powder bed printing and the porous structures were filled with explosives to create bulk explosive composites. In all cases, the overall ratio between metal and explosive was maintained, but the powder distribution was varied. Samples utilizing uniform distributions to represent typical materials, discrete pockets of metal powder, and controlled, graded powder distributions were created. Detonation experiments were performed to evaluate the influence of metal powder design on the output pressure/time and the overall impulse. This work performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344.

  11. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Directory of Open Access Journals (Sweden)

    Heikki SARJAS

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  12. Preparation, chemical composition and storage studies of quamachil (Pithecellobium dulce L.) aril powder

    OpenAIRE

    Rao, Galla Narsing; Nagender, Allani; Satyanarayana, Akula; Rao, Dubasi Govardhana

    2010-01-01

    Quamachil aril powder samples were prepared and evaluated for chemical composition and sensory quality by packing in two packaging systems during storage for six months. The protein contents were 12.4 and 15.0% in white and pink aril powders respectively. The titrable acidity of white and pink aril powders were 2.4 and 4.8% respectively. Ca and Fe contents in white aril powder samples were 60 and 12 mg/100 g where as in pink aril powder 62 and 16 mg/100 g, respectively. The anthocyanin conten...

  13. Thermo-structural analysis and electrical conductivity behavior of epoxy/metals composites

    Science.gov (United States)

    Boumedienne, N.; Faska, Y.; Maaroufi, A.; Pinto, G.; Vicente, L.; Benavente, R.

    2017-05-01

    This paper reports on the elaboration and characterization of epoxy resin filled with metallic particles powder (aluminum, tin and zinc) composites. The scanning electron microscopy (SEM) pictures, density measurements and x-ray diffraction analysis (DRX) showed a homogeneous phase of obtained composites. The differential scanning calorimetry revealed a good adherence at matrix-filler interfaces, confirming the SEM observations. The measured glass transition temperatures depend on composites fillers' nature. Afterwards, the electrical conductivity of composites versus their fillers' contents has been investigated. The obtained results depict a nonlinear behavior, indicating an insulator to conductor phase transition at a conduction threshold; with high contrast of ten decades. Hence, the elaborated materials give a possibility to obtain dielectric or electrically conducting phases, which can to be interesting in the choice of desired applications. Finally, the obtained results have been successfully simulated on the basis of different percolation models approach combined with structural characterization inferences.

  14. Bulk metallic glass matrix composites

    International Nuclear Information System (INIS)

    Choi-Yim, H.; Johnson, W.L.

    1997-01-01

    Composites with a bulk metallic glass matrix were synthesized and characterized. This was made possible by the recent development of bulk metallic glasses that exhibit high resistance to crystallization in the undercooled liquid state. In this letter, experimental methods for processing metallic glass composites are introduced. Three different bulk metallic glass forming alloys were used as the matrix materials. Both ceramics and metals were introduced as reinforcement into the metallic glass. The metallic glass matrix remained amorphous after adding up to a 30 vol% fraction of particles or short wires. X-ray diffraction patterns of the composites show only peaks from the second phase particles superimposed on the broad diffuse maxima from the amorphous phase. Optical micrographs reveal uniformly distributed particles in the matrix. The glass transition of the amorphous matrix and the crystallization behavior of the composites were studied by calorimetric methods. copyright 1997 American Institute of Physics

  15. Laser cladding of wear resistant metal matrix composite coatings

    International Nuclear Information System (INIS)

    Yakovlev, A.; Bertrand, Ph.; Smurov, I.

    2004-01-01

    A number of coatings with wear-resistant properties as well as with a low friction coefficient are produced by laser cladding. The structure of these coatings is determined by required performance and realized as metal matrix composite (MMC), where solid lubricant serves as a ductile matrix (e.g. CuSn), reinforced by appropriate ceramic phase (e.g. WC/Co). One of the engineered coating with functionally graded material (FGM) structure has a dry friction coefficient 0.12. Coatings were produced by coaxial injection of powder blend into the zone of laser beam action. Metallographic and tribological examinations were carried out confirming the advanced performance of engineered coatings

  16. Investigation of the powder loading of gas-atomized Ti6Al4V powder using an ‘in-house’ binder for metal injection moulding

    CSIR Research Space (South Africa)

    Seerane, MN

    2013-10-01

    Full Text Available Powder loading is one of the most critical factors in metal injection moulding (MIM) technology. It largely determines the success or failure of the subsequent MIM processes. A gas-atomized Ti6Al4V powder was investigated to determine an optimum...

  17. Titanium Metal Powder Production by the Plasma Quench Process

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Cordes; A. Donaldson

    2000-09-01

    The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

  18. Al/ B4C Composites with 5 and 10 wt% Reinforcement Content Prepared by Powder Metallurgy

    International Nuclear Information System (INIS)

    Yusof Abdullah; Mohd Reusmaazran Yusof; Azali Muhammad; Nadira Kamarudin; Wilfred Sylvester Paulus; Roslinda Shamsudin; Nasrat Hannah Shudin; Nurazila Mat Zali

    2012-01-01

    The preparation, physical and mechanical properties of Al/ B 4 C composites with 5 and 10 wt.% reinforcement content were investigated. In order to obtain the feedstock with a low powder loading, B 4 C mixtures containing fine powders were investigated to obtain the optimal particle packing. The experimental results indicated that the fine containing 5 and 10 wt.% particles are able to prepare the feedstock with a good flowability. The composites fabricated by powder metallurgy have low densities and homogeneous microstructures. Additionally there is no interface reaction observed between the reinforcement and matrix by XRD analysis. The hardness of Al/ B 4 C composites prepared by powder metallurgy was high. (Author)

  19. Effect of cooling rate on microstructure and deformation behavior of Ti-based metallic glassy/crystalline powders

    Energy Technology Data Exchange (ETDEWEB)

    Wang, D.J. [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD 4072 (Australia); Huang, Y.J. [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); Shen, J., E-mail: junshen@hit.edu.cn [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); Wu, Y.Q.; Huang, H. [School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD 4072 (Australia); Zou, J., E-mail: j.zou@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD 4072 (Australia); Centre for Microscopy and Microanalysis, University of Queensland, Brisbane, QLD 4072 (Australia)

    2010-08-20

    The microstructures and deformation behavior of Ti-based metallic powders were comprehensively investigated. It has been found that, with increasing the powder size, the phase constituent alters from pure glassy to glassy with crystalline phases (face centered cubic structured NiSnZr and hexagonal structured Ti{sub 3}Sn phases). Our results suggest that the synergetic effect of the thermodynamics and kinetics determines the subsequent characteristics of the crystalline precipitations. Through comparative nanoindentation tests, it was found that the small powders exhibit more pop-in events and a larger pile-up ratio, suggesting that the plastic deformation of the metallic powders is governed by the combined effects of the free volume and the crystallization, which are determined by the cooling rate.

  20. The effect of powder composition on the morphology of in situ TiC composite coating deposited by Laser-Assisted Powder Deposition (LAPD)

    International Nuclear Information System (INIS)

    Emamian, Ali; Corbin, Stephen F.; Khajepour, Amir

    2012-01-01

    Highlights: ► The novel idea was to develop Fe-TiC containing high volume fraction of TiC. ► Increased TiC volume fraction enhanced clad hardness profile. ► Both, laser conditions and fed powder compositions affected the clad microstructure. ► Hardness and TiC volume fraction was maximized by control over melt pool composition. ► Hardness/TiC volume fraction was maximized by controlling of laser parameters. - Abstract: In this paper, the effect of powder composition on in situ TiC formation within an Fe-based matrix coating during laser cladding was studied. Different atomic ratios of C:Ti (45% and 55%) were selected in order to adjust the matrix from an Fe-Ti-based composition to an Fe-C-based one. Fe percentages of 70, 60, 50 and 10 wt% were explored to increase the volume fraction of TiC in the clad. Results showed that chemical composition affects the TiC morphology as well as the TiC distribution and hardness profile in the clad. By increasing the C:Ti ratio from 45 at% to 55 at%, the volume fraction of the formed TiC increases. A higher volume fraction of TiC in the clad resulted in increases clad hardness. SEM and EDS analyses were used to characterize the phases in the clad, while increasing the C ratio promoted the formation of excess graphite in the Fe matrix.

  1. The effect of powder composition on the morphology of in situ TiC composite coating deposited by Laser-Assisted Powder Deposition (LAPD)

    Energy Technology Data Exchange (ETDEWEB)

    Emamian, Ali, E-mail: aemamian@uwaterloo.ca [Research Associate and Postdoctoral fellow in the Department of Mechanics and Mechatronics, University of Waterloo, 200 University West, Waterloo, N2L 4 3G1 (Canada); Corbin, Stephen F. [Professor and Canada Research Chair in the Department of Civil and Resource Engineering, Dalhousie University, Halifax, Nova Scotia, P.O. Box 15000, B3H 5 4R2 (Canada); Khajepour, Amir [Professor and Canada Research Chair in the Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer The novel idea was to develop Fe-TiC containing high volume fraction of TiC. Black-Right-Pointing-Pointer Increased TiC volume fraction enhanced clad hardness profile. Black-Right-Pointing-Pointer Both, laser conditions and fed powder compositions affected the clad microstructure. Black-Right-Pointing-Pointer Hardness and TiC volume fraction was maximized by control over melt pool composition. Black-Right-Pointing-Pointer Hardness/TiC volume fraction was maximized by controlling of laser parameters. - Abstract: In this paper, the effect of powder composition on in situ TiC formation within an Fe-based matrix coating during laser cladding was studied. Different atomic ratios of C:Ti (45% and 55%) were selected in order to adjust the matrix from an Fe-Ti-based composition to an Fe-C-based one. Fe percentages of 70, 60, 50 and 10 wt% were explored to increase the volume fraction of TiC in the clad. Results showed that chemical composition affects the TiC morphology as well as the TiC distribution and hardness profile in the clad. By increasing the C:Ti ratio from 45 at% to 55 at%, the volume fraction of the formed TiC increases. A higher volume fraction of TiC in the clad resulted in increases clad hardness. SEM and EDS analyses were used to characterize the phases in the clad, while increasing the C ratio promoted the formation of excess graphite in the Fe matrix.

  2. Preparation of copper and silicon/copper powders by a gas ...

    Indian Academy of Sciences (India)

    Administrator

    aCentre for Materials Research, Department of Imaging and Applied Physics, ... Copper powder; Si/Cu composite particle; gas evaporation–condensation method; characteriza- tion. .... from the liquid metal surface, the mixed vapour of copper.

  3. Study of geometry angles forming a coaxial nozzle to performance of laser fusion powder composition

    Directory of Open Access Journals (Sweden)

    Павло Васильович Кондрашев

    2017-06-01

    Full Text Available The main purpose of scientific and experimental research, as reflected in this work is the search for solutions and approaches aimed at improving process performance laser alloying powder composition focused laser radiation. Priori information analysis showed the complexity of the process of laser powder fusion tracks from the physical point of view with a lot of technological impacts. Therefore, in this paper we used the method of experimental design, which will allow a more accurate experimental results compared with other methods of research. Based on the experimental screening were identified most significant technological factors influence. These are: powder mass flow, the geometric configuration of the delivery means of powder composition in the area of laser processing, the speed of movement of the substrate. To study the process performance laser alloying powder compositions were applied methods of mathematical statistics, namely, was elected symmetric quasi-D-optimal plan Pisochynskoho for 3 technological factors influence that has good statistical properties and sold regression equation of second order. As a result of the measures was received mathematical model of laser powder fusion focused laser radiation in a second order polynomial. The technique demonstrated the productivity of the process of laser powder fusion focused laser radiation, obtained by using a mathematical model of the process.

  4. Testing of a graphite based extinguishing powder for use on liquid metal fires

    International Nuclear Information System (INIS)

    Menzenhauer, P.; Ochs, G.; Peppler, W.

    1977-11-01

    A graphite based extinguishing powder, newly developed by a French firm for use on liquid metal fires has been tested on a sodium fire in a pan of 0.96 m 2 using 60 kg of sodium. The behaviour and extinguishing power are reported and compared with those of other materials tested in earlier experiments. The new powder has excellent efficiency in dealing with sodium pool fires. Application is simple. The amount required is more than an order magnitude less than that of currently available alternatives. The powder is not corrosive. (orig.) [de

  5. Investigation of the Dependences of the Attenuation Properties of Cryogenic Metal-Powder Filters on the Preparation Method

    Science.gov (United States)

    Lee, Sung Hoon; Lee, Soon-Gul

    2018-04-01

    We fabricated low-pass metal powder filters for use in low-noise measurements at cryogenic temperatures and investigated their attenuation characteristics for different wire-turn densities, metalpowder shapes, and preparation methods at frequencies up to 20 GHz. We used nominally 30-μmsized stainless-steel 304L powder and mixed it with low-temperature binders. The low-temperature binders used were Stycast 2850FT (Emerson and Cumming) with catalyst 23LV and GE-7031 varnish. A 0.1-mm insulated copper wire was wound on preformed powder-mixture bobbins in the shape of a circular rod and was encapsulated in metal tubes with the powder mixture. All the fabricated powder filters showed a large attenuation at high frequencies with a cut-off frequency near 1 GHz. For filters of the same wire length, a lower wiring density showed a larger attenuation, which implies that the amount of powder in close contact with the wire determines the attenuation. Filters made of a powder/varnish mixture showed significantly larger attenuations than those of a powder/stycast mixture, and the attenuation improved with increasing powder ratio in the mixture. The low-temperature thermal conductivities of a 2 : 1 powder/Stycast mixture and a 5 : 1 powder/varnish mixture showed similar values at temperatures up to 4.2 K.

  6. Microwave reflection properties of planar anisotropy Fe50Ni50 powder/paraffin composites

    International Nuclear Information System (INIS)

    Wei Jian-Qiang; Zhang Zhao-Qi; Han Rui; Wang Tao; Li Fa-Shen

    2012-01-01

    The reflection properties of planar anisotropy Fe 50 Ni 50 powder/paraffin composites have been studied in the microwave frequency range. The permeability of Fe 50 Ni 50 powder/paraffin composites is greatly enhanced by introducing the planar anisotropy, and can be further enhanced by using a rotational orientation method. The complex permeability can be considered as the superposition of two types of magnetic resonance. The resonance peak at high frequency is attributed to the natural resonance, while the peak at low frequency is attributed to the domain-wall resonance. The simulated results of the microwave reflectivity show that the matching thickness, peak frequency, permeability, and permittivity are closely related to the quarter wavelength matching condition. The Fe 50 Ni 50 powder/paraffin composites can be attractive candidates for thinner microwave absorbers in the L-band (1–2 GHz). (condensed matter: electronic structure, electrical, magnetic, and optical properties)

  7. Plasma Methods of Obtainment of Multifunctional Composite Materials, Dispersion-Hardened by Nanoparticles

    Science.gov (United States)

    Sizonenko, O. N.; Grigoryev, E. G.; Pristash, N. S.; Zaichenko, A. D.; Torpakov, A. S.; Lypian, Ye. V.; Tregub, V. A.; Zholnin, A. G.; Yudin, A. V.; Kovalenko, A. A.

    2017-09-01

    High voltage electric discharge (HVED) in disperse system "hydrocarbon liquid - powder" due to impact of plasma discharge channel, electromagnetic fields, shock waves mechanical impact, hydro flows and volume microcavitation leads to synthesis of nanocarbon, metal powders dispersion and synthesis of micro- (from 10-6 to 10-7 m) and nanosized (from 10-7 to 10-9 m) composite powders of hardening phases. Spark plasma sintering (SPS) of powder mixtures allows targeted control of grain growth rate and thus allows obtainment of multifunctional composite materials dispersion hardened by nanoparticles. Processes of HVED synthesis of micro- and nanosized powders of new compositions from elemental metal powders and their mixtures with the subsequent application of high-speed SPS of obtained powders create conditions for increase of strength (by 10-20 %), hardness and wear-resistance (by 30-60 %) of obtained materials.

  8. Surface passivity largely governs the bioaccessibility of nickel-based powder particles at human exposure conditions.

    Science.gov (United States)

    Hedberg, Yolanda S; Herting, Gunilla; Latvala, Siiri; Elihn, Karine; Karlsson, Hanna L; Odnevall Wallinder, Inger

    2016-11-01

    The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, are identified and proven safe for humans and the environment. Therefore, differences in bioaccessibility in terms of released metals in synthetic biological fluids (different pH (1.5-7.4) and composition) that are relevant for different human exposure routes (inhalation, ingestion, and dermal contact) have been assessed for powder particles of an alloy containing high levels of nickel (Inconel 718, 57 wt% nickel). This powder is compared with the bioaccessibility of two nickel-containing stainless steel powders (AISI 316L, 10-12% nickel) and with powders representing their main pure alloy constituents: two nickel metal powders (100% nickel), two iron metal powders and two chromium metal powders. X-ray photoelectron spectroscopy, microscopy, light scattering, and nitrogen absorption were employed for the particle and surface oxide characterization. Atomic absorption spectroscopy was used to quantify released amounts of metals in solution. Cytotoxicity (Alamar blue assay) and DNA damage (comet assay) of the Inconel powder were assessed following exposure of the human lung cell line A549, as well as its ability to generate reactive oxygen species (DCFH-DA assay). Despite its high nickel content, the Inconel alloy powder did not release any significant amounts of metals and did not induce any toxic response. It is concluded, that this is related to the high surface passivity of the Inconel powder governed by its chromium-rich surface oxide. Read-across from the pure metal constituents is hence not recommended either for this or any other passive alloy. Copyright © 2016 The Author(s). Published by Elsevier Inc. All rights reserved.

  9. Effect of zirconia content and powder processing mechanical properties of gelcasted ZTA composite

    International Nuclear Information System (INIS)

    Khoshkalam, M.; Faghihi-Sani, M.A.; Nojoomi, A.

    2013-01-01

    Addition of fine zirconia particles in the alumina matrix in order to produce ZTA composite is a well-known method for improving the mechanical properties of alumina ceramics such as flexural strength and fracture toughness. Increasing homogeneity and reducing alumina grain size are two key factors for achieving proper mechanical properties in this ceramic matrix composite. In this work two batches of ZTA powder precursor were prepared through mixing of alumina and zirconia by ball milling and in situ synthesis of ZTA composite via solution combustion method. The bending strength testing samples were fabricated through gel-casting process. The effects of different powder processing methods as well as zirconia contents on microstructural homogeneity and mechanical properties of ZTA composites were investigated. The samples produced by solution combustion synthesized powder yielded higher homogeneity, finer microstructure and higher flexural strength. Results showed an upswing in the fracture toughness for the synthesized samples even up to 20 vol% zirconia, while the mixed samples depicted optimum fracture toughness in 10 vol% zirconia content. (author)

  10. Selective extraction and recovery of rare earth metals from phosphor powders in waste fluorescent lamps using an ionic liquid system

    International Nuclear Information System (INIS)

    Yang, Fan; Kubota, Fukiko; Baba, Yuzo; Kamiya, Noriho; Goto, Masahiro

    2013-01-01

    Highlights: • Recycling of rare earth metals from fluorescent lamps was conducted by ionic liquid-mediated extraction. • Acid leaching from a waste phosphor powder was carried out using sulfuric and nitric acids. • An ionic liquid was used as extracting solvent for the rare earth metals. • Selective extraction of rare earth metals from leach solutions was attained. •The extracting ionic liquid phase was recyclable in the recovery process. -- Abstract: The recycling of rare earth metals from phosphor powders in waste fluorescent lamps by solvent extraction using ionic liquids was studied. Acid leaching of rare earth metals from the waste phosphor powder was examined first. Yttrium (Y) and europium (Eu) dissolved readily in the acid solution; however, the leaching of other rare earth metals required substantial energy input. Ionization of target rare earth metals from the waste phosphor powders into the leach solution was critical for their successful recovery. As a high temperature was required for the complete leaching of all rare earth metals, ionic liquids, for which vapor pressure is negligible, were used as an alternative extracting phase to the conventional organic diluent. An extractant, N, N-dioctyldiglycol amic acid (DODGAA), which was recently developed, showed a high affinity for rare earth metal ions in liquid–liquid extraction although a conventional commercial phosphonic extractant did not. An effective recovery of the rare earth metals, Y, Eu, La and Ce, from the metal impurities, Fe, Al and Zn, was achieved from the acidic leach solution of phosphor powders using an ionic liquid containing DODGAA as novel extractant system

  11. Selective extraction and recovery of rare earth metals from phosphor powders in waste fluorescent lamps using an ionic liquid system

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Fan; Kubota, Fukiko; Baba, Yuzo [Department of Applied Chemistry, Graduate School of Engineering, Kyushu University, 744 Motooka, Fukuoka 819-0395 (Japan); Kamiya, Noriho [Department of Applied Chemistry, Graduate School of Engineering, Kyushu University, 744 Motooka, Fukuoka 819-0395 (Japan); Center for Future Chemistry, Kyushu University, 744 Motooka, Fukuoka 819-0395 (Japan); Goto, Masahiro, E-mail: m-goto@mail.cstm.kyushu-u.ac.jp [Department of Applied Chemistry, Graduate School of Engineering, Kyushu University, 744 Motooka, Fukuoka 819-0395 (Japan); Center for Future Chemistry, Kyushu University, 744 Motooka, Fukuoka 819-0395 (Japan)

    2013-06-15

    Highlights: • Recycling of rare earth metals from fluorescent lamps was conducted by ionic liquid-mediated extraction. • Acid leaching from a waste phosphor powder was carried out using sulfuric and nitric acids. • An ionic liquid was used as extracting solvent for the rare earth metals. • Selective extraction of rare earth metals from leach solutions was attained. •The extracting ionic liquid phase was recyclable in the recovery process. -- Abstract: The recycling of rare earth metals from phosphor powders in waste fluorescent lamps by solvent extraction using ionic liquids was studied. Acid leaching of rare earth metals from the waste phosphor powder was examined first. Yttrium (Y) and europium (Eu) dissolved readily in the acid solution; however, the leaching of other rare earth metals required substantial energy input. Ionization of target rare earth metals from the waste phosphor powders into the leach solution was critical for their successful recovery. As a high temperature was required for the complete leaching of all rare earth metals, ionic liquids, for which vapor pressure is negligible, were used as an alternative extracting phase to the conventional organic diluent. An extractant, N, N-dioctyldiglycol amic acid (DODGAA), which was recently developed, showed a high affinity for rare earth metal ions in liquid–liquid extraction although a conventional commercial phosphonic extractant did not. An effective recovery of the rare earth metals, Y, Eu, La and Ce, from the metal impurities, Fe, Al and Zn, was achieved from the acidic leach solution of phosphor powders using an ionic liquid containing DODGAA as novel extractant system.

  12. Flow characteristics of metallic powder grains for additive manufacturing

    Directory of Open Access Journals (Sweden)

    Peters Bernhard

    2017-01-01

    Full Text Available Directed energy deposition technologies for additive manufacturing such as laser selective melting (SLM or electron beam melting (EBM is a fast growing technique mainly due to its flexibility in product design. However, the process is a complex interaction of multi-physics on multiple length scales that are still not entirely understood. A particular challenging task are the flow characteristics of metallic powder ejected as jets from a nozzle and shielded by an inert turbulent gas flow. Therefore, the objective is to describe numerically the complex interaction between turbulent flow and powder grains. In order to include both several physical processes and length scales an Euler-Lagrange technology is applied. Within this framework powder is treated by the Discrete-Element-Method, while gas flow is described by Euler approaches as found in classical Computational Fluid Dynamics (CFD. The described method succeeded in delivering more accuracy and consistency than a standard approach based on the volume averaging technique and therefore, is suited for the solution of problems within an engineering framework.

  13. Anti-carburizing Coating for Resin Sand Casting of Low Carbon Steel Based on Composite Silicate Powder Containing Zirconium

    Directory of Open Access Journals (Sweden)

    Zhan Chunyi

    2018-01-01

    Full Text Available This paper studied the structure and properties of anticarburizing coating based on composite silicate powder containing zirconium by X-ray diffraction analyzer, thermal expansion tester, digital microscope and other equipment. It is introduced that the application example of the coating in the resin-sand casting of ZG1Cr18Ni9Ti stainless steel impeller. The anti-carburizing effect of the coating on the surface layer of the cast is studied by using direct reading spectrometer and spectrum analyzer. The change of the micro-structure of the coating after casting and cooling is observed by scanning electron microscope. The analysis of anti-carburizing mechanism of the coating is presented. The results indicate that the coating possesses excellent suspension property, brush ability, permeability, levelling property and crackresistance. The coating exhibits high strength and low gas evolution. Most of the coating could be automatically stripped off flakily when the casting was shaken out. The casting possesses excellent surface finish and antimetal penetration effect. The carburizing layer thickness of the stainless steel impeller casting with respect to allowable upper limit of carbon content is about 1mm and maximum carburizing rate is 23.6%. The anticarburizing effect of casting surface is greatly improved than that of zircon powder coating whose maximum carburizing rate is 67.9% and the carburizing layer thickness with respect to allowable upper limit of carbon content is greater than 2mm. The composite silicate powder containing zirconium coating substantially reduces the zircon powder which is expensive and radioactive and mainly dependent on imports. The coating can be used instead of pure zircon powder coating to effectively prevent metal-penetration and carburizing of resin-sand-casting surface of low carbon steel, significantly improve the foundry production environment and reduce the production costs.

  14. Compacted and Sintered Microstructure Depending on Uranium Powder Size in Zr-U Metallic Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Yun, Chang Gun; Jun, Hyun-Joon; Ju, Jung Hwan; Lee, Ho Jin; Lee, Chong-Tak; Kim, Hyung Lae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2017-03-15

    In case of the uranium (U) and zirconium (Zr) powders which have been utilized for the production of a metallic fuel in the various nuclear applications, the homogenous distribution of U powders in the Zr-U pellet has influenced significantly on the nuclear fuel performance. The inhomogeneity in a powder process was changed by various intricate factors, e.g. powder size, shape, distribution and so on. Particularly, the U inhomogeneity in the Zr-U pellets occurs by segregation derived from the great gaps of densities between Zr and U during compaction of the mixed powders. In this study, the relationship between powder size and homogeneity was investigated by using the different-sized U powders. The microstructure in Zr-U pellets reveals more homogeneity when the weight ration of Zr and U powders are close to 1. In addition, homogeneous pellets which were produced by fine U powders have higher density because the homogeneity affects the alloying reaction during sintering and the densification behavior of pore induced by powder size.

  15. Selective extraction and recovery of rare earth metals from phosphor powders in waste fluorescent lamps using an ionic liquid system.

    Science.gov (United States)

    Yang, Fan; Kubota, Fukiko; Baba, Yuzo; Kamiya, Noriho; Goto, Masahiro

    2013-06-15

    The recycling of rare earth metals from phosphor powders in waste fluorescent lamps by solvent extraction using ionic liquids was studied. Acid leaching of rare earth metals from the waste phosphor powder was examined first. Yttrium (Y) and europium (Eu) dissolved readily in the acid solution; however, the leaching of other rare earth metals required substantial energy input. Ionization of target rare earth metals from the waste phosphor powders into the leach solution was critical for their successful recovery. As a high temperature was required for the complete leaching of all rare earth metals, ionic liquids, for which vapor pressure is negligible, were used as an alternative extracting phase to the conventional organic diluent. An extractant, N, N-dioctyldiglycol amic acid (DODGAA), which was recently developed, showed a high affinity for rare earth metal ions in liquid-liquid extraction although a conventional commercial phosphonic extractant did not. An effective recovery of the rare earth metals, Y, Eu, La and Ce, from the metal impurities, Fe, Al and Zn, was achieved from the acidic leach solution of phosphor powders using an ionic liquid containing DODGAA as novel extractant system. Copyright © 2013 Elsevier B.V. All rights reserved.

  16. Powder metallurgical high performance materials. Proceedings. Volume 1: high performance P/M metals

    International Nuclear Information System (INIS)

    Kneringer, G.; Roedhammer, P.; Wildner, H.

    2001-01-01

    The proceedings of this sequence of seminars form an impressive chronicle of the continued progress in the understanding of refractory metals and cemented carbides and in their manufacture and application. There the ingenuity and assiduous work of thousands of scientists and engineers striving for progress in the field of powder metallurgy is documented in more than 2000 contributions covering some 30000 pages. The 15th Plansee Seminar was convened under the general theme 'Powder Metallurgical High Performance Materials'. Under this broadened perspective the seminar will strive to look beyond the refractory metals and cemented carbides, which remain at its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. (author)

  17. Powder metallurgical high performance materials. Proceedings. Volume 1: high performance P/M metals

    Energy Technology Data Exchange (ETDEWEB)

    Kneringer, G; Roedhammer, P; Wildner, H [eds.

    2001-07-01

    The proceedings of this sequence of seminars form an impressive chronicle of the continued progress in the understanding of refractory metals and cemented carbides and in their manufacture and application. There the ingenuity and assiduous work of thousands of scientists and engineers striving for progress in the field of powder metallurgy is documented in more than 2000 contributions covering some 30000 pages. The 15th Plansee Seminar was convened under the general theme 'Powder Metallurgical High Performance Materials'. Under this broadened perspective the seminar will strive to look beyond the refractory metals and cemented carbides, which remain at its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. (author)

  18. Crystallization behaviour and thermal stability of two aluminium-based metallic glass powder materials

    Energy Technology Data Exchange (ETDEWEB)

    Li, X.P.; Yan, M. [University of Queensland, School of Mechanical and Mining Engineering, ARC Centre of Excellence for Design in Light Metals, Brisbane, QLD 4072 (Australia); Yang, B.J. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, J.Q., E-mail: jqwang@imr.ac.cn [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Schaffer, G.B. [University of Queensland, School of Mechanical and Mining Engineering, ARC Centre of Excellence for Design in Light Metals, Brisbane, QLD 4072 (Australia); Qian, M., E-mail: ma.qian@uq.edu.au [University of Queensland, School of Mechanical and Mining Engineering, ARC Centre of Excellence for Design in Light Metals, Brisbane, QLD 4072 (Australia)

    2011-12-15

    Highlights: Black-Right-Pointing-Pointer The crystallization paths and products of Al{sub 86}Ni{sub 7}Y{sub 4.5}Co{sub 1}La{sub 1.5} powder have been identified. Black-Right-Pointing-Pointer The thermal stability of Al{sub 86}Ni{sub 7}Y{sub 4.5}Co{sub 1}La{sub 1.5} powder has been assessed. Black-Right-Pointing-Pointer The Al{sub 86}Ni{sub 7}Y{sub 4.5}Co{sub 1}La{sub 1.5} powder shows a wide processing window of 75 K. Black-Right-Pointing-Pointer The powder has the potential to be consolidated into thick BMG components based on the findings. Black-Right-Pointing-Pointer The Al{sub 85}Ni{sub 5}Y{sub 6}Co{sub 2}Fe{sub 2} powder shows similar characteristics but inferior thermal stability. - Abstract: The crystallization behaviour and thermal stability of two Al-based metallic glass powder materials, Al{sub 85}Ni{sub 5}Y{sub 6}Co{sub 2}Fe{sub 2} and Al{sub 86}Ni{sub 6}Y{sub 4.5}Co{sub 2}La{sub 1.5}, have been investigated using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and electron microscopy. Both alloy powders show a distinct three-stage crystallization process with a similar gap of {approx}75 K between the onset crystallization temperature (T{sub x}) and the second crystallization temperature. Crystallization occurs by the precipitation and growth of fcc-Al, without intermetallic formation. The apparent activation energy for each stage of crystallization was determined from DSC analyses and the phases resulting from each crystallization stage were identified by XRD and electron microscopy. The critical cooling rate for each alloy powder was calculated from the DSC data. These results are necessary to inform the consolidation of amorphous powder particles of Al{sub 85}Ni{sub 5}Y{sub 6}Co{sub 2}Fe{sub 2} or Al{sub 86}Ni{sub 6}Y{sub 4.5}Co{sub 2}La{sub 1.5} into thick (>1 mm) metallic glass components.

  19. Foundations of powder metallurgy

    International Nuclear Information System (INIS)

    Libenson, G.A.

    1987-01-01

    Consideration is being given to physicochemical foundations and technology of metal powders, moulding and sintering of bars, made of them or their mixtures with nonmetal powders. Data on he design of basic equipment used in the processes of powder metallurgy and its servicing are presented. General requirements of safety engineering when fabricating metal powders and products of them are mentioned

  20. Simulation of the metallic powders compaction process

    International Nuclear Information System (INIS)

    Prado, J.M.; Riera, M.D.

    1998-01-01

    The simulation by means of finite elements of the forming processes of mechanical components is a very useful tool for their design and validation. In this work, the simulation of the compaction of a metal powder is presented. The finite element software ABAQUS is used together with the modified CAM-clay plasticity model in order to represent the elastoplastic behaviour of the material. Density distributions are obtained and therefore the motion of the compaction punches which improve this distribution can be found. Stress distribution in the different parts of the mould can also be determined. (Author) 9 refs

  1. Polymer powder adhesion to metallic surface improvement with plasma

    International Nuclear Information System (INIS)

    Hladik, J.; Pichal, J.; Spatenka, P.; Pichal, J.; Spatenka, P.

    2008-01-01

    Useful method for corrosion prevention is coating of a base material with a suitable substance. It performs a barrier between the base material and its environment. Great attractions in this field have found polymers, among them polyethylenes (PE). Due to the low adhesion grade of unmodified polymer powder or granules the application of any modification process increasing the adhesion grade is crucial. At present there is no universal approach to polymer adhesion improvement and there have been employed various quite different techniques. Our research employed the PE adhesion improvement by plasma modification. There were used two plasma reactors - the microwave low pressure reactor and the atmospheric reactor employing dielectric barrier discharge (DBD). The adhesion of the powder was determined by measurement of strength force demanded for displacement of the PE-metal joint

  2. X-ray fluorescence spectroscopic determination of heavy metals and ...

    African Journals Online (AJOL)

    Purpose: To determine the heavy metal and trace element composition of the powdered aerial parts of Origanum sipyleum L. and its water extract. Methods: The heavy metal and trace elements content of the powdered plant material and 2 % aqueous extract were evaluated by x-ray fluorescence spectroscopy with silicon ...

  3. Fabricating solid carbon porous electrodes from powders

    Science.gov (United States)

    Kaschmitter, James L.; Tran, Tri D.; Feikert, John H.; Mayer, Steven T.

    1997-01-01

    Fabrication of conductive solid porous carbon electrodes for use in batteries, double layer capacitors, fuel cells, capacitive dionization, and waste treatment. Electrodes fabricated from low surface area (Electrodes having a higher surface area, fabricated from powdered carbon blacks, such as carbon aerogel powder, carbon aerogel microspheres, activated carbons, etc. yield high conductivity carbon compositives with excellent double layer capacity, and can be used in double layer capacitors, or for capacitive deionization and/or waste treatment of liquid streams. By adding metallic catalysts to be high surface area carbons, fuel cell electrodes can be produced.

  4. Fundamentals of powder metallurgy

    International Nuclear Information System (INIS)

    Khan, I.H.; Qureshi, K.A.; Minhas, J.I.

    1988-01-01

    This book is being presented to introduce the fundamentals of technology of powder metallurgy. An attempt has been made to present an overall view of powder metallurgy technology in the first chapter, whereas chapter 2 to 8 deal with the production of metal powders. The basic commercial methods of powder production are briefly described with illustrations. Chapter 9 to 12 describes briefly metal powder characteristics and principles of testing, mixing, blending, conditioning, compaction and sintering. (orig./A.B.)

  5. Microstructure/processing relationships in high-energy high-rate consolidated powder composites of Nb-stabilized Ti3Al+TiAl

    Energy Technology Data Exchange (ETDEWEB)

    Persad, C.; Lee, B.; Hou, C.; Eliezer, Z.; Marcus, H.L.

    1989-01-01

    A new approach to powder processing is employed in forming titanium aluminide composites. The processing consists of internal heating of a customized powder blend by a fast electrical discharge of a homopolar generator. The high-energy high-rate '1MJ in 1s' pulse permits rapid heating of an electrically conducting powder mixture in a cold wall die. This short time at temperature approach offers the opportunity to control phase transformations and the degree of microstructural coarsening not readily possible with standard powder-processing approaches. This paper describes the consolidation results of titanium aluminide-based powder-composite materials. The focus of this study was the definition of microstructure/processing relationships for each of the composite constituents, first as monoliths and then in composite forms. Non-equilibrium phases present in rapidly solidified TiAl powders are transformed to metastable intermediates en route to the equilibrium gamma phase.

  6. Effect of metallic coating on the properties of copper-silicon carbide composites

    Science.gov (United States)

    Chmielewski, M.; Pietrzak, K.; Teodorczyk, M.; Nosewicz, S.; Jarząbek, D.; Zybała, R.; Bazarnik, P.; Lewandowska, M.; Strojny-Nędza, A.

    2017-11-01

    In the presented paper a coating of SiC particles with a metallic layer was used to prepare copper matrix composite materials. The role of the layer was to protect the silicon carbide from decomposition and dissolution of silicon in the copper matrix during the sintering process. The SiC particles were covered by chromium, tungsten and titanium using Plasma Vapour Deposition method. After powder mixing of components, the final densification process via Spark Plasma Sintering (SPS) method at temperature 950 °C was provided. The almost fully dense materials were obtained (>97.5%). The microstructure of obtained composites was studied using scanning electron microscopy as well as transmission electron microscopy. The microstructural analysis of composites confirmed that regardless of the type of deposited material, there is no evidence for decomposition process of silicon carbide in copper. In order to measure the strength of the interface between ceramic particles and the metal matrix, the micro tensile tests have been performed. Furthermore, thermal diffusivity was measured with the use of the laser pulse technique. In the context of performed studies, the tungsten coating seems to be the most promising solution for heat sink application. Compared to pure composites without metallic layer, Cu-SiC with W coating indicate the higher tensile strength and thermal diffusitivy, irrespective of an amount of SiC reinforcement. The improvement of the composite properties is related to advantageous condition of Cu-SiC interface characterized by well homogenity and low porosity, as well as individual properties of the tungsten coating material.

  7. Measurement of loose powder density

    International Nuclear Information System (INIS)

    Akhtar, S.; Ali, A.; Haider, A.; Farooque, M.

    2011-01-01

    Powder metallurgy is a conventional technique for making engineering articles from powders. Main objective is to produce final products with the highest possible uniform density, which depends on the initial loose powder characteristics. Producing, handling, characterizing and compacting materials in loose powder form are part of the manufacturing processes. Density of loose metallic or ceramic powder is an important parameter for die design. Loose powder density is required for calculating the exact mass of powder to fill the die cavity for producing intended green density of the powder compact. To fulfill this requirement of powder metallurgical processing, a loose powder density meter as per ASTM standards is designed and fabricated for measurement of density. The density of free flowing metallic powders can be determined using Hall flow meter funnel and density cup of 25 cm/sup 3/ volume. Density of metal powders like cobalt, manganese, spherical bronze and pure iron is measured and results are obtained with 99.9% accuracy. (author)

  8. Ultra high frequency induction welding of powder metal compacts

    Energy Technology Data Exchange (ETDEWEB)

    Cavdar, U.; Gulsahin, I.

    2014-10-01

    The application of the iron based Powder Metal (PM) compacts in Ultra High Frequency Induction Welding (UHFIW) were reviewed. These PM compacts are used to produce cogs. This study investigates the methods of joining PM materials enforceability with UHFIW in the industry application. Maximum stress and maximum strain of welded PM compacts were determined by three point bending and strength tests. Microhardness and microstructure of induction welded compacts were determined. (Author)

  9. Ultra high frequency induction welding of powder metal compacts

    International Nuclear Information System (INIS)

    Cavdar, U.; Gulsahin, I.

    2014-01-01

    The application of the iron based Powder Metal (PM) compacts in Ultra High Frequency Induction Welding (UHFIW) were reviewed. These PM compacts are used to produce cogs. This study investigates the methods of joining PM materials enforceability with UHFIW in the industry application. Maximum stress and maximum strain of welded PM compacts were determined by three point bending and strength tests. Microhardness and microstructure of induction welded compacts were determined. (Author)

  10. Sintered FeCuRe Alloys Produced from Commercially Available Powders

    Directory of Open Access Journals (Sweden)

    Borowiecka-Jamrozek J.

    2017-09-01

    Full Text Available This paper discusses the mechanical properties of materials fabricated from commercially available powders designed for use as a metal matrix of diamond-impregnated composites. The powders with the catalogue numbers CSA and CSA800 produced in China were tested under laboratory conditions. The specimens were fabricated in a graphite mould using hot pressing. The materials were analysed for density, porosity, hardness and static tensile strength. A scanning electron microscope (SEM was employed to observe the microstructure and fracture surfaces of the specimens. The experimental data was used to determine how the chemical composition of the powders and the process parameters affected the microstructure and properties of the materials. The properties of the sintered materials produced from the Chinese powders were compared with the properties reported for specimens fabricated from cobalt powder (Co SMS. Even though the hot pressed CSA and CSA800 powders had inferior mechanical properties to their cobalt analogue, they seem well-suited for general-purpose diamond-impregnated tools with less demanding applications.

  11. Resin infusion of layered metal/composite hybrid and resulting metal/composite hybrid laminate

    Science.gov (United States)

    Cano, Roberto J. (Inventor); Grimsley, Brian W. (Inventor); Weiser, Erik S. (Inventor); Jensen, Brian J. (Inventor)

    2009-01-01

    A method of fabricating a metal/composite hybrid laminate is provided. One or more layered arrangements are stacked on a solid base to form a layered structure. Each layered arrangement is defined by a fibrous material and a perforated metal sheet. A resin in its liquid state is introduced along a portion of the layered structure while a differential pressure is applied across the laminate structure until the resin permeates the fibrous material of each layered arrangement and fills perforations in each perforated metal sheet. The resin is cured thereby yielding a metal/composite hybrid laminate.

  12. Internal friction in a new kind of metal matrix composites

    International Nuclear Information System (INIS)

    San Juan, J.; No, M.L.

    2006-01-01

    We have developed a new kind of metal matrix composites, based on powders of Cu-Al-Ni shape memory alloys (SMAs) surrounded by an indium matrix, specifically designed to exhibit high mechanical damping. The damping properties have been characterized by mechanical spectroscopy as a function of temperature between 150 and 400 K, frequency between 3 x 10 -3 and 3 Hz, and strain amplitude between 5 x 10 -6 and 10 -4 . The material exhibits, in some range of temperature, internal friction as high as 0.54. The extremely high damping is discussed in the light of the microstructure of the material, which has been characterized in parallel

  13. Research on the combustion properties of propellants with low content of nano metal powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhi, Jiang; Shu-Fen, Li [Department of Chemical Physics, University of Science and Technology of China, Hefei 230026 (China); Feng-Qi, Zhao; Zi-Ru, Liu; Cui-Mei, Yin; Yang, Luo; Shang-Wen, Li [Xi' an Modern Chemistry Research Inst., Xi' an 710065 (China)

    2006-04-15

    A comparison of various experimental results for combustionrelated properties evaluation, including burning rates, deflagration heat, flame structures and thermal decomposition properties, of AP/RDX/Al/HTPB composite propellants containing nano metal powders is presented. The thermal behavior of n-Al (nano grain size aluminum) and g-Al (general grain size aluminum i.e., 10 {mu}m) heated in air was also investigated by thermogravimetry. The burning rates results indicate that the usage of bimodal aluminum distribution with the ratio around 4: 1 of n-Al to g-Al or the addition of 2% nano nickel powders (n-Ni) will improve the burning behavior of the propellant, while the usage of grading aluminum powders with the ratio 1: 1 of n-Al to g-Al will impair the combustion of the propellant. Results show that n-Al and n-Ni both have a lower heating capacity, lower ignition threshold and shorter combustion time than g-Al. In addition n-Al is inclined to burn in single particle form. And the thermal analysis results show that n-Ni can catalyze the thermal decomposition of AP in the propellant. The results also confirm the high reactivity of n-Al, which will lead to a lower reaction temperature and rather higher degree of reaction ratio as compared with g-Al in air. All these factors will influence the combustion of propellants. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  14. Comparison of Two Powder Processing Techniques on the Properties of Cu-NbC Composites

    Directory of Open Access Journals (Sweden)

    B. D. Long

    2014-01-01

    Full Text Available An in situ Cu-NbC composite was successfully synthesized from Cu, Nb, and C powders using ball milling and high pressure torsion (HPT techniques. The novelty of the new approach, HPT, is the combination of high compaction pressure and large shear strain to simultaneously refine, synthesize, and consolidate composite powders at room temperature. The HPTed Cu-NbC composite was formed within a short duration of 20 min without Fe contamination from the HPT’s die. High porosity of 3–9%, Fe and niobium oxidations, from grinding media and ethanol during ball milling led to low electrical conductivity of the milled Cu-NbC composite. The electrical conductivity of the HPTed Cu-NbC composite showed a value 50% higher than that of milled Cu-NbC composite of the same composition.

  15. The influence of powder particle size on properties of Cu-Al2O3 composites

    Directory of Open Access Journals (Sweden)

    Rajković V.

    2009-01-01

    Full Text Available Inert gas atomized prealloyed copper powder containing 2 wt.% Al (average particle size ≈ 30 μm and a mixture consisting of copper (average particle sizes ≈ 15 μm and 30 μm and 4 wt.% of commercial Al2O3 powder particles (average particle size ≈ 0.75 μm were milled separately in a high-energy planetary ball mill up to 20 h in air. Milling was performed in order to strengthen the copper matrix by grain size refinement and Al2O3 particles. Milling in air of prealloyed copper powder promoted formation of finely dispersed nano-sized Al2O3 particles by internal oxidation. On the other side, composite powders with commercial micro-sized Al2O3 particles were obtained by mechanical alloying. Following milling, powders were treated in hydrogen at 400 0C for 1h in order to eliminate copper oxides formed on their surface during milling. Hot-pressing (800 0C for 3 h in argon at pressure of 35 MPa was used for compaction of milled powders. Hot-pressed composite compacts processed from 5 and 20 h milled powders were additionally subjected to high temperature exposure (800°C for 1 and 5h in argon in order to examine their thermal stability. The results were discussed in terms of the effects of different size of starting powders, the grain size refinement and different size of Al2O3 particles on strengthening, thermal stability and electrical conductivity of copper-based composites.

  16. Demonstration of production of tungsten metal powder and its consolidation into shapes

    International Nuclear Information System (INIS)

    Majumdar, S.; Kishor, J.; Paul, B.; Kain, V.; Dey, G.K.

    2016-01-01

    Tungsten is a strategically important metal used as plasma facing component in fusion reactors, radiation shields in cancer therapy machines, ammunition in defence applications, high speed cutting tools etc. The primary resources or minerals occurring in India contain a very low value (0.25-0.5 wt. %) of tungsten. Mineral beneficiation processes involving crushing, grinding, primary and secondary gravity separation, floatation are essential to produce the ore-concentrate suitable for further processing up to the preparation of the intermediate ammonium para-tungstate (APT). APT was further converted to tungsten tri-oxide (WO_3). Hydrogen reduction of WO_3 producing high purity W metal powder was demonstrated in large scale batches. Densification of W powder was further studied using vacuum hot pressing at 1950°C, and high density W metal plates of 5 mm thickness and 60 mm diameter were produced. The products obtained at every stage were systematically characterized using X-Ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and electron backscattered diffraction (EBSD) techniques. (author)

  17. Machining of Metal Matrix Composites

    CERN Document Server

    2012-01-01

    Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...

  18. Structure and properties of nanocrystalline soft magnetic composite materials with silicon polymer matrix

    International Nuclear Information System (INIS)

    Dobrzanski, L.A.; Nowosielski, R.; Konieczny, J.; PrzybyI, A.; WysIocki, J.

    2005-01-01

    The paper concerns investigation of nanocrystalline composites technology preparation. The composites in the form of rings with rectangular transverse section, and with polymer matrix and nanocrystalline metallic powders fulfillment were made, for obtaining good ferromagnetic properties. The nanocrystalline ferromagnetic powders were manufactured by high-energy ball milling of metallic glasses strips in an as-quenched state. Generally for investigation, Co matrix alloys with the silicon polymer were used. Magnetic properties in the form of hysteresis loop by rings method were measured. Generally composite cores showed lower soft ferromagnetic properties than winded cores of nanocrystalline strips, but composite cores showed interesting mechanical properties. Furthermore, the structure of strips and powders on properties of composites were investigated

  19. Preparation, chemical composition and storage studies of quamachil (Pithecellobium dulce L.) aril powder.

    Science.gov (United States)

    Rao, Galla Narsing; Nagender, Allani; Satyanarayana, Akula; Rao, Dubasi Govardhana

    2011-02-01

    Quamachil aril powder samples were prepared and evaluated for chemical composition and sensory quality by packing in two packaging systems during storage for six months. The protein contents were 12.4 and 15.0% in white and pink aril powders respectively. The titrable acidity of white and pink aril powders were 2.4 and 4.8% respectively. Ca and Fe contents in white aril powder samples were 60 and 12 mg/100 g where as in pink aril powder 62 and 16 mg/100 g, respectively. The anthocyanin content in pink powder decreased from 50.5 to 11.2 and 14.1 mg/100 g in samples packed in polyethylene (PE) and metalised polyester polyethylene laminated pouches respectively. Total polyphenol amount increased in both the powders irrespective of packaging material. Sorption isotherms indicated that both white and pink aril powders were hygroscopic and equilibrated at low relative humidity of 28 and 32%, respectively.

  20. An investigation on the compressibility of aluminum/nano-alumina composite powder prepared by blending and mechanical milling

    International Nuclear Information System (INIS)

    Razavi Hesabi, Z.; Hafizpour, H.R.; Simchi, A.

    2007-01-01

    The densification response of aluminum powder reinforced with 5 vol.% nanometric alumina particles (35 nm) during uniaxial compaction in a rigid die was studied. The composite powder was prepared by blending and mechanical milling procedures. To determine the effect of the reinforcement nanoparticles on the compressibility of aluminum powder, monolithic Al powder, i.e. without the addition of alumina, was also examined. It was shown that at the early stage of compaction when the rearrangement of particles is the dominant mechanism of the densification, disintegration of the nanoparticle clusters and agglomerates under the applied load contributes in the densification of the composite powder prepared by blending method. As the compaction pressure increases, however, the load partitioning effect of the nanoparticles decreases the densification rate of the powder mixture, resulting in a lower density compared to the monolithic aluminum. It was also shown that mechanical milling significantly impacts the compressibility of the unreinforced and reinforced aluminum powders. Morphological changes of the particles upon milling increase the contribution of particle rearrangement in densification whilst the plastic deformation mechanism is significantly retarded due to the work-hardening effect of the milling process. Meanwhile, the distribution of alumina nanoparticles is improved by mechanical milling, which in fact, affects the compressibility of the composite powder. This paper addresses the effect of mechanical milling and reinforcement nanoparticles on the compressibility of aluminum powder

  1. Thermal conductivity of glass copper-composite

    International Nuclear Information System (INIS)

    Kinoshita, Makoto; Terai, Ryohei; Haidai, Haruki

    1980-01-01

    Glass-metal composites are to be one of the answers for promoting thermal conduction in the glassy solids containing high-level radioactive wastes. In order to investigate the effect of metal addition on thermal conductivity of glasses, glass-copper composites were selected, and the conductivities of the composites were measured and discussed in regards to copper content and microstructure. Fully densified composites were successfully prepared by pressure sintering of the powder mixtures of glass and copper at temperatures above the yield points of the constituent glasses if the copper content was not so much. The conductivity was measured by means of a comparative method, in which the thermal gradient of the specimen was compared with that of quartz glass as standard under thermally steady state. Measurements were carried out at around 50 0 C. The thermal conductivity increased with increasing content of copper depending on the kind of copper powder used. The conductivities of the composites of the same copper content differed considerably each another. Fine copper powder was effective on increasing conductivity, and the conductivity became about threefold of that of glass by mixing the fine copper powder about 10 vol%. For the composites containing the fine copper powder less than 5 vol%, the conductivity obeyed so-called logarithmic rule, one of the mixture rules of conductivity, whereas for composites containing more than 5 vol%, the conductivity remarkably increased apart from the rule. This fact suggests that copper becomes continuous in the composite when the copper content increased beyond 5 vol%. For the composites containing coarse copper powder, the conductivity was increased not significantly, and obeyed an equation derived from the model in which conductive material dispersed in less conductive one. (author)

  2. Tribological properties of PM212: A high-temperature, self-lubricating, powder metallurgy composite

    Science.gov (United States)

    Dellacorte, Christopher; Sliney, Harold E.

    1989-01-01

    This paper describes a research program to develop and evaluate a new high temperature, self-lubricating powder metallurgy composite, PM212. PM212 has the same composition as the plasma-sprayed coating, PS212, which contains 70 wt percent metal-bonded chromium carbide, 15 wt percent silver and 15 wt percent barium fluoride/calcium fluoride eutectic. The carbide acts as a wear resistant matrix and the silver and fluorides act as low and high temperature lubricants, respectively. The material is prepared by sequential cold press, cold isostatic pressing and sintering techniques. In this study, hemispherically tipped wear pins of PM212 were prepared and slid against superalloy disks at temperatures from 25 to 850 C in air in a pin-on-disk tribometer. Friction coefficients range from 0.29 to 0.38 and the wear of both the composite pins and superalloy disks was moderate to low in the 10(exp -5) to 10(exp -6) cubic mm/N-m range. Preliminary tests indicate that the material has a compressive strength of at least 130 MPa over the entire temperature range of 25 to 900 C. This material has promise for use as seal inserts, bushings, small inside diameter parts and other applications where plasma-sprayed coatings are impractical or too costly.

  3. Tribological properties of PM212 - A high temperature, self-lubricating, powder metallurgy composite

    Science.gov (United States)

    Dellacorte, Christopher; Sliney, Harold E.

    1990-01-01

    This paper describes a research program to develop and evaluate a new high temperature, self-lubricating powder metallurgy composite, PM212. PM212 has the same composition as the plasma-sprayed coating, PS212, which contains 70 wt percent metal-bonded chromium carbide, 15 wt percent silver and 15 wt percent barium fluoride/calcium fluoride eutectic. The carbide acts as a wear resistant matrix and the silver and fluorides act as low and high temperature lubricants, respectively. The material is prepared by sequential cold press, cold isostatic pressing and sintering techniques. In this study, hemispherically tipped wear pins of PM212 were prepared and slid against superalloy disks at temperatures from 25 to 850 C in air in a pin-on-disk tribometer. Friction coefficients range from 0.29 to 0.38 and the wear of both the composite pins and superalloy disks was moderate to low in the 10(exp -5) to 10(exp -6) cubic mm/N-m range. Preliminary tests indicate that the material has a compressive strength of at least 130 MPa over the entire temperature range of 25 to 900 C. This material has promise for use as seal inserts, bushings, small inside diameter parts and other applications where plasma-sprayed coatings are impractical or too costly.

  4. Effect of annealing on the composition and structure of TiC and TaC powders

    International Nuclear Information System (INIS)

    Vavrda, J.; Blazhikova, J.

    1979-01-01

    Effect of annealing (1300-2000 deg C) upon lattice parameters and composition of TiC and TaC powders has been investigated. It is established that the lowest deviation from stoichiometric composition of TiC and TaC is the result of annealing the samples, placed in graphite crucibles, in the medium of pure argon. It is shown, that the processes of decarbonizing and crystal defect formation produce decisive effect upon recrystallization of titanium and tantalum carbides. Using the methods of X-ray diffraction and scanning electron microscopy significant difference is detected in structural changes in TiC at high temperature heat treatment compared to recrystallization processes in metals. Singled out are the following stages of the process: carbide decarbonizing and arizing of lattice distortions connected with it; progressing disorientation of mosaic blocks, connected with the increase in stresses of the second kind and subsequent gragmentation of big crystals; relief in fragmentated crystals

  5. Metal-silicate Partitioning and Its Role in Core Formation and Composition on Super-Earths

    Energy Technology Data Exchange (ETDEWEB)

    Schaefer, Laura; Petaev, M. I.; Sasselov, Dimitar D. [Harvard-Smithsonian Center for Astrophysics, 60 Garden St., Cambridge, MA 02138 (United States); Jacobsen, Stein B.; Remo, John L., E-mail: lschaefer@asu.edu [Harvard University, Department of Earth and Planetary Sciences, 20 Oxford St., Cambridge, MA 02138 (United States)

    2017-02-01

    We use a thermodynamic framework for silicate-metal partitioning to determine the possible compositions of metallic cores on super-Earths. We compare results using literature values of the partition coefficients of Si and Ni, as well as new partition coefficients calculated using results from laser shock-induced melting of powdered metal-dunite targets at pressures up to 276 GPa, which approaches those found within the deep mantles of super-Earths. We find that larger planets may have little to no light elements in their cores because the Si partition coefficient decreases at high pressures. The planet mass at which this occurs will depend on the metal-silicate equilibration depth. We also extrapolate the equations of state (EOS) of FeO and FeSi alloys to high pressures, and present mass–radius diagrams using self-consistent planet compositions assuming equilibrated mantles and cores. We confirm the results of previous studies that the distribution of elements between mantle and core will not be detectable from mass and radius measurements alone. While observations may be insensitive to interior structure, further modeling is sensitive to compositionally dependent properties, such as mantle viscosity and core freeze-out properties. We therefore emphasize the need for additional high pressure measurements of partitioning as well as EOSs, and highlight the utility of the Sandia Z-facilities for this type of work.

  6. Composition and particle size of electrolytic copper powders prepared in water-containing dimethyl sulfoxide electrolytes

    Science.gov (United States)

    Mamyrbekova, Aigul'; Abzhalov, B. S.; Mamyrbekova, Aizhan

    2017-07-01

    The possibility of the electroprecipitation of copper powder via the cathodic reduction of an electrolyte solution containing copper(II) nitrate trihydrate and dimethyl sulfoxide (DMSO) is shown. The effect electrolysis conditions (current density, concentration and temperature of electrolyte) have on the dimensional characteristics of copper powder is studied. The size and shape of the particles of the powders were determined by means of electron microscopy; the qualitative composition of the powders, with X-ray diffraction.

  7. Modeling of laser radiation transport in powder beds with high-dispersive metal particles

    Energy Technology Data Exchange (ETDEWEB)

    Kharanzhevskiy, Evgeny, E-mail: eh@udsu.ru [Udmurt State University, 426034 Universitetskaya St., 1, Izhevsk (Russian Federation); Kostenkov, Sergey [Udmurt State University, 426034 Universitetskaya St., 1, Izhevsk (Russian Federation)

    2014-02-15

    Highlights: ► Transport of laser energy in dispersive powder beds was numerically simulated. ► The results of simulating are compared with physicals experiments. ► We established the dependence of the extinction coefficient from powder properties. ► A confirmation of a geometric optic approach for monodisperse powders was proposed. -- Abstract: Two-dimensional transfer of laser radiation in a high-dispersive powder heterogeneous media is numerically calculated. The size of particles is comparable with the wave length of laser radiation so the model takes into account all known physical effects that are occurred on the vacuum–metal surface interface. It is shown that in case of small particles size both morphology of powder particles and porosity of beds influence on absorptance by the solid phase and laser radiation penetrate deep into the area of geometric shadow. Intensity of laser radiation may be described as a function corresponded to the Beer–Lambert–Bouguer law.

  8. Modeling of laser radiation transport in powder beds with high-dispersive metal particles

    International Nuclear Information System (INIS)

    Kharanzhevskiy, Evgeny; Kostenkov, Sergey

    2014-01-01

    Highlights: ► Transport of laser energy in dispersive powder beds was numerically simulated. ► The results of simulating are compared with physicals experiments. ► We established the dependence of the extinction coefficient from powder properties. ► A confirmation of a geometric optic approach for monodisperse powders was proposed. -- Abstract: Two-dimensional transfer of laser radiation in a high-dispersive powder heterogeneous media is numerically calculated. The size of particles is comparable with the wave length of laser radiation so the model takes into account all known physical effects that are occurred on the vacuum–metal surface interface. It is shown that in case of small particles size both morphology of powder particles and porosity of beds influence on absorptance by the solid phase and laser radiation penetrate deep into the area of geometric shadow. Intensity of laser radiation may be described as a function corresponded to the Beer–Lambert–Bouguer law

  9. Reducing metal alloy powder costs for use in powder bed fusion additive manufacturing: Improving the economics for production

    Science.gov (United States)

    Medina, Fransisco

    AM. Alternative powders can be made by blending or re-spheroidizing HDH and CPTi powders. Machine modifications were performed to allow the testing and manufacturing with these low cost alternative powders. A comparison was made between alternative powders and gas atomized powders. Powders were compared in terms of morphology and at the microstructural level. Flowability of different powder blends was also measured. Finally, a comparison of parts fabricated from the multiple powder blends and gas atomized powder was made. It has been demonstrated that powder blending can produce fully dense parts in the Arcam system by utilizing the double melt technique or HIPing the built pars. The double melt technique increased the density of the sample part and modified the microstructure into finer martensitic grains. The HIP process can make a part fully dense regardless of what percentage of HDH powder blending is used. The HIP process yielded the same microstructure, regardless of the grain structure it started with. This research allows for the reduction of costs using titanium powders in the EBM system, but can also be implemented with more costly elements and alloys using other metal AM technologies. This includes niobium, tantalum, and nickel-based superalloys for use in various industries.

  10. Dispersion of carbon nanotubes in hydroxyapatite powder by in situ chemical vapor deposition

    International Nuclear Information System (INIS)

    Li Haipeng; Wang Lihui; Liang, Chunyong; Wang Zhifeng; Zhao Weimin

    2010-01-01

    In the present work, we use chemical vapor deposition of methane to disperse carbon nanotubes (CNTs) within hydroxyapatite (HA) powder. The effect of different catalytic metal particles (Fe, Ni or Co) on the morphological and structural development of the powder and dispersion of CNTs in HA powder was investigated. The results show that the technique is effective in dispersing the nanotubes within HA powder, which simultaneously protects the nanotubes from damage. The results can have important and promising speculations for the processing of CNT-reinforced HA-matrix composites in general.

  11. Experimental Characterization of Aluminum-Based Hybrid Composites Obtained Through Powder Metallurgy

    Science.gov (United States)

    Marcu, D. F.; Buzatu, M.; Ghica, V. G.; Petrescu, M. I.; Popescu, G.; Niculescu, F.; Iacob, G.

    2018-06-01

    The paper presents some experimental results concerning fabrication through powder metallurgy (P/M) of aluminum-based hybrid composites - Al/Al2O3/Gr. In order to understand the mechanisms that occur during the P/M processes of obtaining Al/Al2O3/Gr composite, we correlated the physical characteristics with their micro-structural characteristics. The characterization was performed using analysis techniques specific for P/M process, SEM-EDS and XRD analyses. Micro-structural characterization of the composites has revealed fairly uniform distribution this resulting in good properties of the final composite material.

  12. Sintering of Cu–Al2O3 nano-composite powders produced by a thermochemical route

    Directory of Open Access Journals (Sweden)

    MARIJA KORAC

    2007-11-01

    Full Text Available This paper presents the synthesis of nano-composite Cu–Al2O3 powder by a thermochemical method and sintering, with a comparative analysis of the mechanical and electrical properties of the obtained solid samples. Nano-crystalline Cu–Al2O3 powders were produced by a thermochemical method through the following stages: spray-drying, oxidation of the precursor powder, reduction by hydrogen and homogenization. Characterization of powders included analytical electron microscopy (AEM coupled with energy dispersive spectroscopy (EDS, differenttial thermal and thermogravimetric (DTA–TGA analysis and X-ray diffraction (XRD analysis. The size of the produced powders was 20–50 nm, with a noticeable presence of agglomerates. The composite powders were characterized by a homogenous distribution of Al2O3 in a copper matrix. The powders were cold pressed at a pressure of 500 MPa and sintered in a hydrogen atmosphere under isothermal conditions in the temperature range from 800 to 900 °C for up to 120 min. Characterization of the Cu–Al2O3 sintered system included determination of the density, relative volume change, electrical and mechanical properties, examination of the microstructure by SEM and focused ion beam (FIB analysis, as well as by EDS. The obtained nano-composite, the structure of which was, with certain changes, presserved in the final structure, provided a sintered material with a homogenеous distribution of dispersoid in a copper matrix, with exceptional effects of reinforcement and an excellent combination of mechanical and electrical properties.

  13. Thermo-chemical characterization of a Al nanoparticle and NiO nanowire composite modified by Cu powder

    International Nuclear Information System (INIS)

    Bohlouli-Zanjani, Golnaz; Wen, John Z.; Hu, Anming; Persic, John; Ringuette, Sophie; Zhou, Y. Norman

    2013-01-01

    Highlights: • First study on the copper modified powder-type Al nanoparticle and NiO nanowire composites. • Experimental findings were unique in identifying the AlNi formation and comparing with the Al/CuO thermite. • Potential applications in material joining and bonding. - Abstract: Thermo-chemical properties of the Al nanoparticle and NiO nanowire composites modified by the micro-sized copper additive were investigated experimentally. Their onset temperatures of ignition and energy release data per mass were characterized using differential thermal analysis measurements. These microstructures and chemical compositions of reaction products were analyzed using scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. The fuel-rich Al/NiO/Cu composites produced two types of metallic spheres. Copper spheres were formed from melting and solidification of the copper additive, while AlNi composite spheres were identified by the energy dispersive X-ray spectroscopy and X-ray diffraction analyses. It was found that the amount of the copper additive did not significantly influence the onset temperature of thermite peaks, but caused a dramatic change in energy release. The aforementioned ignition and energetic properties were compared with these from the Al nanoparticle and CuO nanowire composites

  14. Methane explosion suppression characteristics based on the NaHCO3/red-mud composite powders with core-shell structure.

    Science.gov (United States)

    Wang, Yan; Cheng, Yi-Shen; Yu, Ming-Gao; Li, Yao; Cao, Jian-Liang; Zheng, Li-Gang; Yi, Hong-Wei

    2017-08-05

    The NaHCO 3 /red-mud (RM) composite powders were successfully prepared by the solvent-anti-solvent method for methane explosion suppression. The RM was used as a carrier, and the NaHCO 3 was used as a loaded inhibitor. The NaHCO 3 /RM composite powders showed a special core-shell structure and excellent endothermic performance. The suppression properties of NaHCO 3 /RM composite for 9.5% CH 4 explosion were tested in a 20L spherical explosion vessel and a 5L Perspex duct. The results showed that the NaHCO 3 /RM composite powders displayed a much better suppression property than the pure RM or NaHCO 3 powders. The loading amount of NaHCO 3 has an intensive influence on the inhibition property of NaHCO 3 /RM composite powders. The best loaded content of NaHCO 3 is 35%. It exhibited significant inhibitory effect that the explosion max-pressure declined 44.9%, the max-pressure rise rate declined 96.3% and the pressure peak time delayed 366.7%, respectively. Copyright © 2017 Elsevier B.V. All rights reserved.

  15. Niobium Carbide-Reinforced Al Matrix Composites Produced by High-Energy Ball Milling

    Science.gov (United States)

    Travessa, Dilermando Nagle; Silva, Marina Judice; Cardoso, Kátia Regina

    2017-06-01

    Aluminum and its alloys are key materials for the transportation industry as they contribute to the development of lightweight structures. The dispersion of hard ceramic particles in the Al soft matrix can lead to a substantial strengthening effect, resulting in composite materials exhibiting interesting mechanical properties and inspiring their technological use in sectors like the automotive and aerospace industries. Powder metallurgy techniques are attractive to design metal matrix composites, achieving a homogeneous distribution of the reinforcement into the metal matrix. In this work, pure aluminum has been reinforced with particles of niobium carbide (NbC), an extremely hard and stable refractory ceramic. Its use as a reinforcing phase in metal matrix composites has not been deeply explored. Composite powders produced after different milling times, with 10 and 20 vol pct of NbC were produced by high-energy ball milling and characterized by scanning electron microscopy and by X-ray diffraction to establish a relationship between the milling time and size, morphology, and distribution of the particles in the composite powder. Subsequently, an Al/10 pct NbC composite powder was hot extruded into cylindrical bars. The strength of the obtained composite bars is comparable to the commercial high-strength, aeronautical-grade aluminum alloys.

  16. Synthesis and characterization of Cerium-doped hydroxyapatite/polylactic acid composite coatings on metal substrates

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, Qiuhua, E-mail: yuanqiuh@szu.edu.cn; Qin, Caoping; Wu, Jianbo; Xu, Anping; Zhang, Ziqiang; Liao, Junquan; Lin, Songxin; Ren, Xiangzhong; Zhang, Peixin

    2016-10-01

    Ce-doped hydroxyapatite/polylactic acid (HA/PLA) composites serving as implant coatings have rarely been studied by other researchers in recent years. This paper was focused to study the existence of Ce ions in structure, chemical composition and surface morphology of HA and its composite coatings. Ce-doped HA powders were synthesized by chemical precipitation method with different Ce molar fractions (0(pure HA), 0.5 mol%, 1 mol% and 2 mol%). And Ce-doped HA/PLA composite coatings were fabricated for the first time on stainless steel substrates by spin coating technique. The obtained samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM) coupled with energy dispersive X-ray detector (EDX), thermo gravimetric-differential thermal analysis (TG-DTA) and X-ray photoelectron spectroscopy (XPS). The results showed that Ce ions were doped into the crystal lattice of apatite successfully. The (Ce + Ca)/P atomic ratios in the doped HA/PLA samples ranged from 1.614 to 1.673, which were very close to the theoretical value of 1.67 for the stoichiometric HA. The addition of PLA could keep metal substrates from catalyzing the decomposition of HA. TG-DTA analysis indicated that Ce-doped HA powder had high thermal stability, and the SEM micrographs revealed that the surface topography of Ce-doped HA/PLA composite coatings was uniform and dense when the Ce molar fraction was 2 mol%. XPS results indicated that the Ce ions doped in HA showed mixed valences of Ce{sup 3+} and Ce{sup 4+}. - Highlights: • Ce-doped HA composite coatings were synthesized by spin-coating technique for the first time. • Ce ions were demonstrated to dope into HA crystal lattice successfully. • The addition of PLA could keep metal substrates from catalyzing the decomposition of HA. • XPS results showed that Ce ions doped in HA have mixed valences of Ce{sup 3+} and Ce{sup 4+}.

  17. Use of the gamma-ray absorption technique as a quality control procedure in the manufacture of powder metal shaped charge liners

    CSIR Research Space (South Africa)

    Lawrie, JJ

    2010-09-01

    Full Text Available The use of the gamma-ray absorption technique as a tool in evaluating the quality of manufactured powder metal liners was investigated. With powder metal liners, it is not only of interest to know whether the liner conforms geometrically...

  18. Graphene-Reinforced Metal and Polymer Matrix Composites

    Science.gov (United States)

    Kasar, Ashish K.; Xiong, Guoping; Menezes, Pradeep L.

    2018-06-01

    Composites have tremendous applicability due to their excellent capabilities. The performance of composites mainly depends on the reinforcing material applied. Graphene is successful as an efficient reinforcing material due to its versatile as well as superior properties. Even at very low content, graphene can dramatically improve the properties of polymer and metal matrix composites. This article reviews the fabrication followed by mechanical and tribological properties of metal and polymer matrix composites filled with different kinds of graphene, including single-layer, multilayer, and functionalized graphene. Results reported to date in literature indicate that functionalized graphene or graphene oxide-polymer composites are promising materials offering significantly improved strength and frictional properties. A similar trend of improved properties has been observed in case of graphene-metal matrix composites. However, achieving higher graphene loading with uniform dispersion in metal matrix composites remains a challenge. Although graphene-reinforced composites face some challenges, such as understanding the graphene-matrix interaction or fabrication techniques, graphene-reinforced polymer and metal matrix composites have great potential for application in various fields due to their outstanding properties.

  19. Uranium metal and uranium dioxide powder and pellets - Determination of nitrogen content - Method using ammonia-sensing electrode. 1. ed.

    International Nuclear Information System (INIS)

    1994-01-01

    This International Standard specifies an analytical method for determining the nitrogen content in uranium metal and uranium dioxide powder and pellets. It is applicable to the determination of nitrogen, present as nitride, in uranium metal and uranium dioxide powder and pellets. The concentration range within which the method can be used is between 9 μg and 600 μg of nitrogen per gram. Interference can occur from metals which form complex ammines, but these are not normally present in significant amounts

  20. Microstructure and mechanical properties of a novel β titanium metallic composite by selective laser melting

    International Nuclear Information System (INIS)

    Vrancken, B.; Thijs, L.; Kruth, J.-P.; Van Humbeeck, J.

    2014-01-01

    Selective laser melting (SLM) is an additive manufacturing process in which functional, complex parts are produced by selectively melting consecutive layers of powder with a laser beam. This flexibility enables the exploration of a wide spectrum of possibilities in creating novel alloys or even metal–metal composites with unique microstructures. In this research, Ti6Al4V-ELI powder was mixed with 10 wt.% Mo powder. In contrast to the fully α′ microstructure of Ti6Al4V after SLM, the novel microstructure consists of a β titanium matrix with randomly dispersed pure Mo particles, as observed by light optical microscopy, scanning electron microscopy and X-ray diffraction. Most importantly, the solidification mechanism changes from planar to cellular mode. Microstructures after heat treatment indicate that the β phase is metastable and locate the β transus at ∼900 °C, and tensile properties are equal to or better than conventional β titanium alloys

  1. Modified composites based on mesostructured iron oxyhydroxide and synthetic minerals: a potential material for the treatment of various toxic heavy metals and its toxicity.

    Science.gov (United States)

    Chung, Seung-Gun; Ryu, Jae-Chun; Song, Mi-Kyung; An, Byungryul; Kim, Song-Bae; Lee, Sang-Hyup; Choi, Jae-Woo

    2014-02-28

    The composites of mesostructured iron oxyhydroxide and/or commercial synthetic zeolite were investigated for use in the removal of toxic heavy metals, such as cadmium, copper, lead and arsenic, from aqueous solution. Four types of adsorbents, dried alginate beads (DABs), synthetic-zeolite impregnated beads (SZIBs), meso-iron-oxyhydroxide impregnated beads (MIOIBs) and synthetic-zeolite/meso-iron-oxyhydroxide composite beads (SZMIOIBs), were prepared for heavy metal adsorption tests. Laboratory experiments were conducted to investigate the removal efficiencies of cations and anions of heavy metals and the possibility of regenerating the adsorbents. Among these adsorbents, the MIOIBs can simultaneously remove cations and anions of heavy metals; they have high adsorption capacities for lead (60.1mgg(-1)) and arsenic (71.9mgg(-1)) compared with other adsorbents, such as DABs (158.1 and 0.0mgg(-1)), SZIB (42.9 and 0.0mgg(-1)) and SZMIOIB (54.0 and 5.9mgg(-1)) for lead and arsenic, respectively. Additionally, the removal efficiency was consistent at approximately 90%, notwithstanding repetitive regeneration. The characteristics of meso-iron-oxyhydroxide powder were confirmed by X-ray diffraction, Brunauer-Emmett-Teller and transmission electron microscopy. We also performed a comparative toxicity study that indicated that much lower concentrations of the powdered form of mesostructured iron oxyhydroxide had stronger cytotoxicity than the granular form. These results suggest that the granular form of meso iron oxyhydroxide is a more useful and safer adsorbent for heavy metal treatment than the powdered form. This research provides promising results for the application of MIOIBs as an adsorbent for various heavy metals from wastewater and sewage. Copyright © 2013 Elsevier B.V. All rights reserved.

  2. Chemical and phase composition of powders obtained by electroerosion dispersion from alloys WC-Co

    International Nuclear Information System (INIS)

    Putintseva, M.N.

    2004-01-01

    A consideration is given to the dependence of chemical and phase compositions of dispersed powders on the conditions, the medium of electroerosion dispersing and the content of cobalt in an initial alloy. It is shown that dissociation of carbon from tungsten carbide proceeds even on dispersing in liquid hydrocarbon-containing media (kerosene and machine oil). The phase composition is determined to a large extent by a medium of dispersing and a cobalt content in the initial alloy. In all powders complex tungsten-cobalt carbides and even Co 7 W 6 intermetallic compounds are found [ru

  3. Chemical and Phase Composition of Powders Obtained by Electroerosion Dispersion from WC - Co Alloys

    Science.gov (United States)

    Putintseva, M. N.

    2004-03-01

    The dependence of the chemical and phase composition of dispersed powders on the mode and medium of electroerosion dispersion and the content of cobalt in the initial alloy is considered. It is shown that the dissociation of carbon from tungsten carbide occurs even in dispersion in liquid hydrocarbon-bearing media (kerosene and industrial oils). The phase composition is primarily determined by the dispersion medium and the content of cobalt in the initial alloy. Compound tungsten-cobalt carbides and even a Co7W6 intermetallic are determined in all the powders.

  4. Suspension plasma sprayed composite coating using amorphous powder feedstock

    International Nuclear Information System (INIS)

    Chen Dianying; Jordan, Eric H.; Gell, Maurice

    2009-01-01

    Al 2 O 3 -ZrO 2 composite coatings were deposited by the suspension plasma spray process using molecularly mixed amorphous powders. X-ray diffraction (XRD) analysis shows that the as-sprayed coating is composed of α-Al 2 O 3 and tetragonal ZrO 2 phases with grain sizes of 26 nm and 18 nm, respectively. The as-sprayed coating has 93% density with a hardness of 9.9 GPa. Heat treatment of the as-sprayed coating reveals that the Al 2 O 3 and ZrO 2 phases are homogeneously distributed in the composite coating

  5. Sintering, microstructure and properties of WC-AISI304 powder composites

    International Nuclear Information System (INIS)

    Marques, B.J.; Fernandes, C.M.; Senos, A.M.R.

    2013-01-01

    Highlights: ► Total replacement of Co binder by stainless steel AISI 304 in WC based composites. ► Processing conditions for WC–stainless steel composites. ► Mechanical behavior and oxidation resistance of WC–stainless steel composites. -- Abstract: Tungsten carbide–stainless steel (AISI 304) based composites were successfully prepared by powder metallurgy routes using vacuum sintering at a maximum temperature of 1500 °C. The effects of the binder amount (between 6 and 15 wt.%) on the phase composition, microstructure and mechanical properties, namely hardness and fracture toughness, were investigated. Appreciable amount of (M,W) 6 C up to 12 wt.% was detected, especially for the higher SS contents. However, a good compromise between toughness and hardness was observed. Besides that, improved oxidation resistance was noticed in WC–SS based composites compared with WC–Co composites. The results are discussed having in mind the correlation between chemical composition, phase composition, microstructure and mechanical behavior

  6. Composite of ceramic-coated magnetic alloy particles

    Science.gov (United States)

    Moorhead, Arthur J.; Kim, Hyoun-Ee

    2000-01-01

    A composite structure and method for manufacturing same, the composite structure being comprised of metal particles and an inorganic bonding media. The method comprises the steps of coating particles of a metal powder with a thin layer of an inorganic bonding media selected from the group of powders consisting of a ceramic, glass, and glass-ceramic. The particles are assembled in a cavity and heat, with or without the addition of pressure, is thereafter applied to the particles until the layer of inorganic bonding media forms a strong bond with the particles and with the layer of inorganic bonding media on adjacent particles. The resulting composite structure is strong and remains cohesive at high temperatures.

  7. Effect of intense vibration treatment on the powder fine structure and reaction ability during sintering

    International Nuclear Information System (INIS)

    Pribytkov, G.A.; Chzhan Khajfen; Yuj Baokhaj; Khu Zoangchi

    2003-01-01

    Effects of a vibration grinding treatment of TiC-Ni and TiC-Ni-Cr titanium carbide-metal powder composition on the size of X-ray coherent scattering zones as well as the melt and crystallization temperatures under liquid-phase sintering have been investigated. Hardness and strength of composites sintered from the blends grinded for 4 h and more are found to be decreased that is explained by high porosity due to oxygen contamination of powder blends during a dry grinding treatment [ru

  8. Cermet materials prepared by combustion synthesis and metal infiltration

    Science.gov (United States)

    Holt, Joseph B.; Dunmead, Stephen D.; Halverson, Danny C.; Landingham, Richard L.

    1991-01-01

    Ceramic-metal composites (cermets) are made by a combination of self-propagating high temperature combustion synthesis and molten metal infiltration. Solid-gas, solid-solid and solid-liquid reactions of a powder compact produce a porous ceramic body which is infiltrated by molten metal to produce a composite body of higher density. AlN-Al and many other materials can be produced.

  9. Characterizations of Polystyrene-Based Hybrid Particles Containing Hydrophobic Mg(OH2 Powder and Composites Fabricated by Employing Resultant Hybrid Particles

    Directory of Open Access Journals (Sweden)

    Shuichi Kimura

    2007-01-01

    unchanged, even when the ST-1 powder content increased from 10 to 50 phr. Furthermore, a composite fabricated by employing the hybrid particles achieved homogenous distribution of ST-1 powder and showed a higher oxygen index than that of a composite fabricated by directly mixing of PS pellets and ST-1 powder.

  10. Microstructure and corrosion of Pd-modified Ti alloys produced by powder metallurgy

    International Nuclear Information System (INIS)

    Ashworth, M.A.; Davenport, A.J.; Ward, R.M.; Hamilton, H.G.C.

    2010-01-01

    A method for the fabrication of titanium alloy parts with enhanced corrosion resistance by a powder metallurgy route is presented in this paper. Commercial purity titanium powders modified with Pd have been hot isostatically pressed (HIPped) and the microstructure and distribution of the noble metal characterised by optical and scanning electron microscopy. The electrochemistry of the HIPped alloy has been assessed and the effect of powder size fraction evaluated. Results show that the phase composition and electrochemistry of the HIPped Pd-modified alloy is equivalent to that of wrought grade 7 Ti.

  11. Ultra high frequency induction welding of powder metal compacts

    Directory of Open Access Journals (Sweden)

    Çavdar, Uǧur

    2014-06-01

    Full Text Available The application of the iron based Powder Metal (PM compacts in Ultra High Frequency Induction Welding (UHFIW were reviewed. These PM compacts are used to produce cogs. This study investigates the methods of joining PM materials enforceability with UHFIW in the industry application. Maximum stress and maximum strain of welded PM compacts were determined by three point bending and strength tests. Microhardness and microstructure of induction welded compacts were determined.Soldadura por inducción de ultra alta frecuencia de polvos de metal compactados. Se ha realizado un estudio de la aplicación de polvos de metal (PM de base hierro compactados por soldadura por inducción de ultra alta frecuencia (UHFIW. Estos polvos de metal compactados se utilizan para producir engranajes. Este estudio investiga los métodos de uni.n de los materiales de PM con UHFIW en su aplicación en la industria. La máxima tensión y la máxima deformación de los polvos de metal compactados soldados fueron determinadas por flexión en tres puntos y prueba de resistencia. Se determinó la microdureza y la microestructura de los polvos compactados por soldadura por inducción.

  12. Specific features of laser selective sintering of loose powder layers of metal-polymer type

    International Nuclear Information System (INIS)

    Tolochko, N.K.; Sobolenko, N.V.; Mozzharov, S.E.; Yadrojtsev, I.A.

    1996-01-01

    Experimental study was carried out into laser sintering of metal and polymer powder mixtures containing 75 vol.% of nickel base alloy (spherical particles 60-70 μm in diameter) and 25 vol.% of PEP-219 polymer (angular isometric particles 50-100 μm in size). The powder mixture was deposited on a stainless steel substrate and heated by continuous laser beam directed normally to powder layer. Geometrical and structural parameters of single and multilayer sintered products are shown to depend on both laser processing conditions and heat transfer. Some recommendations are given aimed at manufacturing articles of required shape, surface properties and material strength. 6 refs.; 4 figs

  13. Densification behavior of aluminum alloy powder mixed with zirconia powder inclusion under cold compaction

    International Nuclear Information System (INIS)

    Ryu, Hyun Seok; Lee, Sung Chul; Kim, Ki Tae

    2002-01-01

    Densification behavior of composite powders was investigated during cold compaction. Experimental data were obtained for aluminum alloy powder mixed with zirconia powder inclusion under triaxial compression. The cap model with constraint factors was implemented into a finite element program(ABAQUS) to simulate compaction responses of composite powders during cold compaction. Finite element results were compared with experimental data for densification behavior of composite powders under cold isostatic pressing and die compaction. The agreements between experimental data and finite element calculations from the cap model with constraint factors were good

  14. Metal hydride compositions and lithium ion batteries

    Energy Technology Data Exchange (ETDEWEB)

    Young, Kwo; Nei, Jean

    2018-04-24

    Heterogeneous metal hydride (MH) compositions comprising a main region comprising a first metal hydride and a secondary region comprising one or more additional components selected from the group consisting of second metal hydrides, metals, metal alloys and further metal compounds are suitable as anode materials for lithium ion cells. The first metal hydride is for example MgH.sub.2. Methods for preparing the composition include coating, mechanical grinding, sintering, heat treatment and quenching techniques.

  15. Biomass transition metal hydrogen-evolution electrocatalysts and electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Wei-Fu; Iyer, Shweta; Iyer, Shilpa; Sasaki, Kotaro; Muckerman, James T.; Fujita, Etsuko

    2017-02-28

    A catalytic composition from earth-abundant transition metal salts and biomass is disclosed. A calcined catalytic composition formed from soybean powder and ammonium molybdate is specifically exemplified herein. Methods for making the catalytic composition are disclosed as are electrodes for hydrogen evolution reactions comprising the catalytic composition.

  16. Fabrication of hard cermets by in-situ synthesis and infiltration of metal melts into WC powder compacts

    Directory of Open Access Journals (Sweden)

    Guanghua Liu

    2017-12-01

    Full Text Available Hard carbide cermets are prepared by in-situ synthesis and infiltration of metal melts into WC powder compacts. Ni–W and Ni–W–Cr metal melts are in-situ synthesized from thermite reactions and infiltrated into WC powder compacts under high-gravity. During the infiltration, W in the metal melts reacts with WC to form W2C, and more W2C and W are observed at the upper parts of the cermets than the lower parts. The cermets show a maximum hardness of 15.4 GPa, which is higher than most commercial cemented carbides, although they are not fully dense and have a porosity of 15–20%.

  17. Studies on the optimization of deformation processed metal metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ellis, Tim W. [Iowa State Univ., Ames, IA (United States)

    1994-01-04

    A methodology for the production of deformation processed metal metal matrix composites from hyper-eutectic copper-chromium alloys was developed. This methodology was derived from a basic study of the precipitation phenomena in these alloys encompassing evaluation of microstructural, electrical, and mechanical properties. The methodology developed produces material with a superior combination of electrical and mechanical properties compared to those presently available in commercial alloys. New and novel alloying procedures were investigated to extend the range of production methods available for these material. These studies focused on the use of High Pressure Gas Atomization and the development of new containment technologies for the liquid alloy. This allowed the production of alloys with a much more refined starting microstructure and lower contamination than available by other methods. The knowledge gained in the previous studies was used to develop two completely new families of deformation processed metal metal matrix composites. These composites are based on immissible alloys with yttrium and magnesium matrices and refractory metal reinforcement. This work extends the physical property range available in deformation processed metal metal matrix composites. Additionally, it also represents new ways to apply these metals in engineering applications.

  18. Manufacturing And High Temperature Oxidation Properties Of Electro-Sprayed Fe-24.5% Cr-5%Al Powder Porous Metal

    Directory of Open Access Journals (Sweden)

    Lee Kee-Ahn

    2015-06-01

    Full Text Available Fe-Cr-Al based Powder porous metals were manufactured using a new electro-spray process, and the microstructures and high-temperature oxidation properties were examined. The porous materials were obtained at different sintering temperatures (1350°C, 1400°C, 1450°C, and 1500°C and with different pore sizes (500 μm, 450 μm, and 200 μm. High-temperature oxidation experiments (TGA, Thermal Gravimetry Analysis were conducted for 24 hours at 1000°C in a 79% N2+ 21% O2, 100 mL/min. atmosphere. The Fe-Cr-Al powder porous metals manufactured through the electro-spray process showed more-excellent oxidation resistance as sintering temperature and pore size increased. In addition, the fact that the densities and surface areas of the abovementioned powder porous metals had the largest effects on the metal’s oxidation properties could be identified.

  19. Effects of extrusion cooking on the chemical composition and functional properties of dry bean powders

    Science.gov (United States)

    This study aimed to investigate the impacts of extrusion cooking on the chemical composition and functional properties of bean powders from four bean varieties. The raw bean powders were extruded under eight different conditions, and the extrudates were then dried and ground (particle size = 0.5 mm)...

  20. Effect of composition and heat treatment on the phase formation of mechanically alloyed Cr-B and Mo-B powders

    International Nuclear Information System (INIS)

    Wu, H M; Hu, C J; Pai, K Y

    2009-01-01

    Blended elemental Cr-B and Mo-B powders in atomic ratio of 67:33, 50:50, and 20:80 were subjected to mechanical alloying up to 60 h and subsequent heat treatment to investigate effect of composition and heat treatment on the phase formation of Cr-B and Mo-B powders. It was studied by X-ray diffraction and differential thermal analysis. Mechanical alloying these powder mixtures for 60 h leads essentially to a amorphous structure except for the Mo 20 B 80 powder, which creates a partially amorphous MoB 4 structure. Annealing at lower temperatures relieves the strains cumulative in the milled powders and creates no new phase. The structures obtained after annealing the milled powders at higher temperature vary and depend on the overall composition of the powder mixtures. Annealing the milled Mo-B powders having greater Mo content ends up with a dissociation reaction at higher temperature.

  1. Microstructure and optical appearance of anodized friction stir processed Al - Metal oxide surface composites

    DEFF Research Database (Denmark)

    Gudla, Visweswara Chakravarthy; Jensen, Flemming; Bordo, Kirill

    2014-01-01

    Multiple-pass friction stir processing (FSP) was employed to impregnate Ti, Y and Ce oxide powders into the surface of an Aluminium alloy. The FSP processed surface composite was subsequently anodized with an aim to develop optical effects in the anodized layer owing to the presence of incorporated...... oxide particles which will influence the scattering of light. This paper presents the investigations on relation between microstructure of the FSP zone and optical appearance of the anodized layer due to incorporation of metal oxide particles and modification of the oxide particles due to the anodizing...

  2. Composite carbon foam electrode

    Science.gov (United States)

    Mayer, Steven T.; Pekala, Richard W.; Kaschmitter, James L.

    1997-01-01

    Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivty and power to system energy.

  3. High-Performance Epoxy-Resin-Bonded Magnets Produced from the Sm2Fe17Nx Powders Coated by Copper and Zinc Metals

    Science.gov (United States)

    Noguchi, Kenji; Machida, Ken-ichi; Adachi, Gin-ya

    2001-04-01

    Fine powders of Sm2Fe17Nx coated with copper metal reduced from CuCl2 and/or zinc metal subsequently derived by photo-decomposition of diethylzinc [Zn(C2H5)2] were prepared, and their magnetic properties were characterized in addition to those of epoxy-resin-bonded magnets produced from the coated powders (Cu/Sm2Fe17Nx, Zn/Sm2Fe17Nx and Zn/Cu/Sm2Fe17Nx). The remanence (Br) and maximum energy product [(\\mathit{BH})max] of double metal-coated Zn/Cu/Sm2Fe17Nx powders were maintained at higher levels than those of single Zn metal-coated Sm2Fe17Nx ones (Zn/Sm2Fe17Nx) even after heat treatment at 673 K since the oxidation resistance and thermal stability were effectively improved by formation of the thick and uniform protection layer on the surface of Sm2Fe17Nx particles. Moreover, the epoxy-resin-bonded magnets produced from the Zn/Cu/Sm2Fe17Nx powders possessed good corrosion resistance in air at 393 K which it resulted in the smaller thermal irreversible flux loss than that of uncoated and single Zn metal-coated Sm2Fe17Nx powders in the temperature range of above 393 K.

  4. Safety consideration when handling metal powders

    CSIR Research Space (South Africa)

    Benson, JM

    2012-03-01

    Full Text Available to some form of irritation or allergic reaction (e.g. dermatitis). In the case of nano-powders, the particles can penetrate the skin and become absorbed into cells in various parts of the body, including the brain � Eye contact, resulting in a... powders, and thus data is often limited to various ailments that have been reported for people working with that particular powder (amongs other things). There are three ways that powders can interact with the body: � Skin contact, which may lead...

  5. Method of manufacturing aluminide sheet by thermomechanical processing of aluminide powders

    Science.gov (United States)

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2000-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr.ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  6. Compositions and methods of making and using metal-organic framework compositions

    KAUST Repository

    Mohideen, Mohamed Infas Haja; Adil, Karim; Belmabkhout, Youssef; Eddaoudi, Mohamed; Bhatt, Prashant M.

    2017-01-01

    Embodiments of the present disclosure include a metal-organic framework (MOF) composition comprising one or more metal ions, a plurality of organic ligands, and a solvent, wherein the one or more metal ions associate with the plurality of organic ligands sufficient to form a MOF with kag topology. Embodiments of the present disclosure further include a method of making a MOF composition comprising contacting one or more metal ions with a plurality of organic ligands in the presence of a solvent, sufficient to form a MOF with kag topology, wherein the solvent comprises water only. Embodiments of the present disclosure also describe a method of capturing chemical species from a fluid composition comprising contacting a MOF composition with kag topology and pore size of about 3.4Å to 4.8Å with a fluid composition comprising two or more chemical species and capturing one or more captured chemical species from the fluid composition.

  7. Compositions and methods of making and using metal-organic framework compositions

    KAUST Repository

    Mohideen, Mohamed Infas Haja

    2017-05-04

    Embodiments of the present disclosure include a metal-organic framework (MOF) composition comprising one or more metal ions, a plurality of organic ligands, and a solvent, wherein the one or more metal ions associate with the plurality of organic ligands sufficient to form a MOF with kag topology. Embodiments of the present disclosure further include a method of making a MOF composition comprising contacting one or more metal ions with a plurality of organic ligands in the presence of a solvent, sufficient to form a MOF with kag topology, wherein the solvent comprises water only. Embodiments of the present disclosure also describe a method of capturing chemical species from a fluid composition comprising contacting a MOF composition with kag topology and pore size of about 3.4Å to 4.8Å with a fluid composition comprising two or more chemical species and capturing one or more captured chemical species from the fluid composition.

  8. Method of producing homogeneous mixed metal oxides and metal--metal oxide mixtures

    International Nuclear Information System (INIS)

    Quinby, T.C.

    1978-01-01

    Metal powders, metal oxide powders, and mixtures thereof of controlled particle size are provided by reacting an aqueous solution containing dissolved metal values with excess urea. Upon heating, urea reacts with water from the solution to leave a molten urea solution containing the metal values. The molten urea solution is heated to above about 180 0 C, whereupon metal values precipitate homogeneously as a powder. The powder is reduced to metal or calcined to form oxide particles. One or more metal oxides in a mixture can be selectively reduced to produce metal particles or a mixture of metal and metal oxide particles

  9. Depositing laser-generated nanoparticles on powders for additive manufacturing of oxide dispersed strengthened alloy parts via laser metal deposition

    Science.gov (United States)

    Streubel, René; Wilms, Markus B.; Doñate-Buendía, Carlos; Weisheit, Andreas; Barcikowski, Stephan; Henrich Schleifenbaum, Johannes; Gökce, Bilal

    2018-04-01

    We present a novel route for the adsorption of pulsed laser-dispersed nanoparticles onto metal powders in aqueous solution without using any binders or surfactants. By electrostatic interaction, we deposit Y2O3 nanoparticles onto iron-chromium based powders and obtain a high dispersion of nano-sized particles on the metallic powders. Within the additively manufactured component, we show that the particle spacing of the oxide inclusion can be adjusted by the initial mass fraction of the adsorbed Y2O3 particles on the micropowder. Thus, our procedure constitutes a robust route for additive manufacturing of oxide dispersion-strengthened alloys via oxide nanoparticles supported on steel micropowders.

  10. Facile synthesis of Curcuma longa tuber powder engineered metal nanoparticles for bioimaging applications

    Science.gov (United States)

    Sankar, Renu; Rahman, Pattanathu K. S. M.; Varunkumar, Krishnamoorthy; Anusha, Chidambaram; Kalaiarasi, Arunachalam; Shivashangari, Kanchi Subramanian; Ravikumar, Vilwanathan

    2017-02-01

    Nanomaterials based fluorescent agents are rapidly becoming significant and promising transformative tools for improving medical diagnostics for extensive in vivo imaging modalities. Compared with conventional fluorescent agents, nano-fluorescence has capabilities to improve the in vivo detection and enriched targeting efficiencies. In our laboratory we synthesized fluorescent metal nanoparticles of silver, copper and iron using Curcuma longa tuber powder by simple reduction. The physicochemical properties of the synthesized metal nanoparticles were attained using UV-visible spectrophotometry, scanning electron microscopy with EDAX spectroscopy, dynamic light scattering, Fourier-transform infrared spectroscopy and X-ray diffraction. The Curcuma longa tuber powder has one of the bioactive compound Curcumin might act as a capping agent during the synthesis of nanoparticles. The synthesized metal nanoparticles fluorescence property was confirmed by spectrofluorometry. When compared with copper and iron nanoparticles the silver nanoparticles showed high fluorescence intensity under spectrofluorometry. Moreover, in vitro cell images of the silver nanoparticles in A549 cell lines also correlated with the results of spectrofluorometry. These silver nanoparticles show inspiring cell-imaging applications. They enter into cells without any further modifications, and the fluorescence property can be utilized for fluorescence-based cell imaging applications.

  11. Microstructural Development in Al-Si Powder During Rapid Solidification

    Energy Technology Data Exchange (ETDEWEB)

    Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

  12. Thermochemical treatment of radioactive waste by using powder metal fuels

    International Nuclear Information System (INIS)

    Dmitriev, S.A.; Ojovan, M.I.; Karlina, O.K.

    2001-01-01

    Full text: A thermochemical approach was suggested for treating and conditioning specific streams of radioactive wastes for example spent ion exchange resins, mixed, organic or chlorine-containing radioactive waste as well as in order to decontaminate heavily contaminated surfaces. Conventional treatment methods of such waste encounters serious problems concerning complete destruction of organic molecules and possible emissions of radionuclides, heavy metals and chemically hazardous species or in case of contaminated materials - complete removal of contamination from surface. The thermochemical treatment of radioactive waste uses powdered metal fuels (PMF) that are specifically formulated for the waste composition and react chemically with the waste components. Thermochemical treatment technologies use the energy of chemical reactions in the mixture of waste with PMF to sustain both decomposition and synthesis processes as well as processes of isomorphic substitutions of hazardous elements into stable mineral forms. The composition of the PMF is designed in such a way as to minimise the release of hazardous components and radionuclides in the off gas and to confine the contaminants in the mineral or glass like final products. The thermochemical procedures allow decomposition of organic matter and capturing hazardous radionuclides and chemical species simultaneously. Thermochemical treatment technologies are very efficient, easy to apply, they have low capital investment and can be used both at large and small facilities. An advantage of thermochemical technologies is their autonomy. Thus these technologies can be successfully applied in order to treat small amount of waste without usage of complex and expensive equipment. They can be used also in emergency situations. Currently the thermochemical treatment technologies were developed and demonstrated to be feasible as follows: 1. Decontamination of surfaces; 2. Processing of organic waste; 3. Vitrification of dusty

  13. [Study of relationship between powder-size gradation and mechanical properties of Zirconia toughened glass infiltrated nanometer-ceramic composite powder].

    Science.gov (United States)

    Chai, Feng; Xu, Ling; Liao, Yun-mao; Chao, Yong-lie

    2003-07-01

    The fabrication of all-ceramic dental restorations is challenged by ceramics' relatively low flexural strength and intrinsic poor resistance to fracture. This paper aimed at investigating the relationships between powder-size gradation and mechanical properties of Zirconia toughened glass infiltrated nanometer-ceramic composite (Al(2)O(3)-nZrO(2)). Al(2)O(3)-nZrO(2) ceramics powder (W) was processed by combination methods of chemical co-precipitation and ball milling with addition of different powder-sized ZrO(2). Field-emission scanning electron microscopy was used to determine the particle size distribution and characterize the particle morphology of powders. The matrix compacts were made by slip-casting technique and sintered to 1,450 degrees C and flexural strength and the fracture toughness of them were measured. 1. The particle distribution of Al(2)O(3)-nZrO(2) ceramics powder ranges from 0.02 - 3.5 micro m and among them the superfine particles almost accounted for 20%. 2. The ceramic matrix samples with addition of nZrO(2) (W) showed much higher flexural strength (115.434 +/- 5.319) MPa and fracture toughness (2.04 +/- 0.10) MPa m(1/2) than those of pure Al(2)O(3) ceramics (62.763 +/- 7.220 MPa; 1.16 +/- 0.02 MPa m(1/2)). The particle size of additive ZrO(2) may impose influences on mechanical properties of Al(2)O(3)-nZrO(2) ceramics matrix. Good homogeneity and reasonable powder-size gradation of ceramic powder can improve the mechanical properties of material.

  14. Structural characterisation of 1- and 2-dimensional transition metal polymers using powder neutron diffraction

    International Nuclear Information System (INIS)

    James, M.

    1999-01-01

    Powder neutron diffraction provides an alternate technique for the structural study of transition metal polymers and finds utility over standard X-ray methods in two significant ways. Firstly, due to a different instrument geometry, preferred orientation effects are removed from the system. The second advantage gained by utilising neutrons is that H atoms in the sample contribute much more to the nuclear scattering of the diffraction profile - allowing their atomic position to be accurately determined. In X-ray diffraction studies, where H atoms typically account for only ∼3-5% of the scattering from the sample, it is essentially impossible to refine their position in the molecular structure. The structures of several transition metal polymers have been determined using neutrons from the HIFAR reactor at ANSTO and the Powder Diffractometers HRPD and MRPD, along with Rietveld refinement methods. The 1-dimensional polymer dibromobis(thiazole)nickel(II) illustrated in the paper is characteristic of these types of systems which are comprised of transition metal centres bridged by halogen atoms with pendant amine side groups

  15. Comparison of properties of silver-metal oxide electrical contact materials

    Directory of Open Access Journals (Sweden)

    Ćosović V.

    2012-01-01

    Full Text Available Changes in physical properties such as density, porosity, hardness and electrical conductivity of the Ag-SnO2 and Ag-SnO2In2O3 electrical contact materials induced by introduction of metal oxide nanoparticles were investigated. Properties of the obtained silver-metal oxide nanoparticle composites are discussed and presented in comparison to their counterparts with the micro metal oxide particles as well as comparable Ag-SnO2WO3 and Ag-ZnO contact materials. Studied silvermetal oxide composites were produced by powder metallurgy method from very fine pure silver and micro- and nanoparticle metal oxide powders. Very uniform microstructures were obtained for all investigated composites and they exhibited physical properties that are comparable with relevant properties of equivalent commercial silver based electrical contact materials. Both Ag-SnO2 and Ag- SnO2In2O3 composites with metal oxide nanoparticles were found to have lower porosity, higher density and hardness than their respective counterparts which can be attributed to better dispersion hardening i.e. higher degree of dispersion of metal oxide in silver matrix.

  16. Determination of metal impurities in MOX powder by direct current arc atomic emission spectroscopy. Application of standard addition method for direct analysis of powder sample

    International Nuclear Information System (INIS)

    Furuse, Takahiro; Taguchi, Shigeo; Kuno, Takehiko; Surugaya, Naoki

    2016-12-01

    Metal impurities in MOX powder obtained from uranium and plutonium recovered from reprocessing process of spent nuclear fuel have to be determined for its characterization. Direct current arc atomic emission spectroscopy (DCA-AES) is one of the useful methods for direct analysis of powder sample without dissolving the analyte into aqueous solution. However, the selection of standard material, which can overcome concerns such as matrix matching, is quite important to create adequate calibration curves for DCA-AES. In this study, we apply standard addition method using the certified U_3O_8 containing known amounts of metal impurities to avoid the matrix problems. The proposed method provides good results for determination of Fe, Cr and Ni contained in MOX samples at a significant quantity level. (author)

  17. Laser fabrication of Ti6Al4V/TiC composites using simultaneous powder and wire feed

    International Nuclear Information System (INIS)

    Wang, F.; Mei, J.; Jiang, H.; Wu, X.

    2007-01-01

    Composites of Ti-6Al-4V containing different volume fractions of TiC were manufactured using direct laser fabrication. Ti-6Al-4V wire and TiC powder were fed into the laser with the rate of powder feed being changed so that samples containing different volume fractions of TiC could be manufactured. Optical microscopy, scanning electron and transmission electron microscopy were used to characterise the microstructure of these samples. The room temperature tensile properties were measured also on some selected compositions together with their Young's moduli. In addition the change in wear resistance was studied as a function of TiC volume fraction using a standard wear test. These observations are discussed in terms of the advantages and difficulties of using simultaneous wire and powder feed systems and in terms of the value of this approach in obtaining data over a wide range of compositions for such a composite

  18. Solid-assisted melt disintegration (SAMD), a novel technique for metal powder production

    International Nuclear Information System (INIS)

    Akhlaghi, F.; Esfandiari, H.

    2007-01-01

    A new process termed 'solid-assisted melt disintegration (SAMD)' has been developed for the preparation of aluminum alloy powder particles. The method consists of introducing and mixing a specified amount of as-received alumina particles (in the range of +700 to 500 μm) in A356 aluminum melt at the temperature of 715 deg. C. Melt disintegration occurs in 10 min by kinetic energy transfer from a rotating impeller (450 rpm) to the metal via the solid atomizing medium (alumina particles). The resulting mixture of aluminum droplets and alumina particles was cooled in air and screened through 300 μm sieve to separate alumina from solidified aluminum powder particles. A356 aluminum alloy was also gas atomized by using a free-fall atomizer operating by nitrogen gas at the pressure of 1.1 MPa and the sub-300 μm of the produced powder was used as a base of comparison. The SAMD produced powders of diameter above 53 μm were mostly spherical while powders less than 53 μm showed various elongated shapes. No evidence was found for satelliting of small particles on to large ones or agglomerated particles. While gas atomized particles in the +53 μm sieve size range showed some signs of porosity, the SAMD particles were dense and did not show any signs of internal porosity in any of the sieve fractions investigated. Comparison of the microstructure of the SAMD and gas-atomized powders revealed that for the same size powder of A356 alloy, the former exhibited a coarser microstructure as a result of a slower cooling rate

  19. Design of powder metallurgy titanium alloys and composites

    International Nuclear Information System (INIS)

    Liu, Y.; Chen, L.F.; Tang, H.P.; Liu, C.T.; Liu, B.; Huang, B.Y.

    2006-01-01

    Low cost and good performance are two major factors virtually important for Ti alloy development. In this paper, we have studied the effects of alloying elements, thermo-mechanical treatment and particle reinforcement on microstructures and mechanical properties of powder metallurgy (PM) Ti alloys and their composites. Our results indicate that low cost PM Ti alloys and their composites with attractive properties can be fabricated through a single compaction-sintering process, although secondary treatments are required for high performance applications. Three new PM Ti alloys and one TiC/Ti composite of high performance are developed, and new design principles are also proposed. For design of PM Ti alloys, addition of alloying elements has the beneficial effect of enhanced sintering and/or improved mechanical properties. For example, Fe element accelerates the sintering process, Mo and Al are good candidates for solution strengthening, and rare earth elements effectively increase the material ductility by scavenging oxygen from the Ti matrix. For the design of Ti-based composites, in situ formation of strengthening particles and solid solution hardening of the matrix both should be considered simultaneously for alloy development. Cr 3 C 2 is found to be a very suitable additive for processing particle reinforced Ti composites

  20. Direct laser metal deposition of WC/Co/Cr powder by means of the functionally graded materials strategy

    Science.gov (United States)

    Angelastro, A.; Campanelli, S. L.

    2017-12-01

    One of the many applications of direct laser metal deposition (DLMD) is the realization of multilayer thick coatings having particular mechanical characteristics, such as high hardness. The objective of this work was to obtain a thick, very hard and wear resistant coating, containing a high percentage of tungsten carbide (WC), on an AISI 304 stainless steel substrate. In order to achieve this result, a tungsten carbide-cobalt-chrome (WC/Co/Cr) powder was processed by the DLMD method. WC/Co/Cr is a composite widely used as a wear-resistant material for cutting tools, molds, coatings and other severe applications. Because of its high hardness, poor ductility and low thermal expansion coefficient, depositing this material directly on the stainless steel substrate is very difficult. In order to overcome this problem, the strategy of functionally graded materials (FGM) was used. Colmonoy 227-F nickel alloy was chosen for this purpose in order to generate a mixture with the WC/Co/Cr powder. Four different materials were deposited, layer by layer, by mixing Colmonoy 227-F with an increasing amount of WC/Co/Cr powders, until obtaining a thick surface coating with a maximum amount of WC of 77.4 wt%. For each powder mixture, a mathematical model was applied to calculate optimal values of translation speed and overlap percentages. A metallographic examination was performed in order to detect macro- and micro-structures of the different materials. Finally, Vickers micro-hardness was measured at various locations along the transverse section to appreciate the gradual increase of the FGM hardness, starting from the substrate and culminating at the top surface of the last deposited material.

  1. Larnite powders and larnite/silica aerogel composites as effective agents for CO{sub 2} sequestration by carbonation

    Energy Technology Data Exchange (ETDEWEB)

    Santos, A., E-mail: alberto.santos@uca.es [Departamento de Ciencias de la Tierra, Universidad de Cadiz, Puerto Real, 11510 Cadiz (Spain); Ajbary, M.; Morales-Florez, V. [Departamento de Fisica de la Materia Condensada, Universidad de Cadiz, Puerto Real, 11510 Cadiz (Spain); Kherbeche, A. [Universite Sidi Mohamed Ben Abdellah, Ecole Superieure de Technologie, Fes (Morocco); Pinero, M. [Departamento de Fisica Aplicada, Universidad de Cadiz, Puerto Real, 11510 Cadiz (Spain); Esquivias, L. [Departamento de Fisica de la Materia Condensada, Facultad de Fisica, Instituto de Ciencias de Materiales de Sevilla (CSIC), Universidad de Sevilla, 41012 Sevilla (Spain)

    2009-09-15

    This paper presents the results of the carbonation reaction of two sample types: larnite (Ca{sub 2}SiO{sub 4}) powders and larnite/silica aerogel composites, the larnite acting as an active phase in a process of direct mineral carbonation. First, larnite powders were synthesized by the reaction of colloidal silica and calcium nitrate in the presence of ethylene glycol. Then, to synthesize the composites, the surface of the larnite powders was chemically modified with 3-aminopropyltriethoxysilane (APTES), and later this mixture was added to a silica sol previously prepared from tetraethylorthosilicate (TEOS). The resulting humid gel was dried in an autoclave under supercritical conditions for the ethanol. The textures and chemical compositions of the powders and composites were characterized.The carbonation reaction of both types of samples was evaluated by means of X-ray diffraction and thermogravimetric analysis. Both techniques confirm the high efficiency of the reaction at room temperature and atmospheric pressure. A complete transformation of the silicate into carbonate resulted after submitting the samples to a flow of pure CO{sub 2} for 15 min. This indicates that for this reaction time, 1 t of larnite could eliminate about 550 kg of CO{sub 2}. The grain size, porosity, and specific surface area are the factors controlling the reaction.

  2. Metal powder production by gas atomization

    Science.gov (United States)

    Ting, E. Y.; Grant, N. J.

    1986-01-01

    The confined liquid, gas-atomization process was investigated. Results from a two-dimensional water model showed the importance of atomization pressure, as well as delivery tube and atomizer design. The atomization process at the tip of the delivery tube was photographed. Results from the atomization of a modified 7075 aluminum alloy yielded up to 60 wt pct. powders that were finer than 45 microns in diameter. Two different atomizer designs were evaluated. The amount of fine powders produced was correlated to a calculated gas-power term. An optimal gas-power value existed for maximized fine powder production. Atomization at gas-power greater than or less than this optimal value produced coarser powders.

  3. Processing of tungsten scrap into powders by electroerosion disintegration

    International Nuclear Information System (INIS)

    Fominskii, L.P.; Leuchuk, M.V.; Myuller, A.S.; Tarabrina, V.P.

    1985-01-01

    Utilization of tungsten and tungsten alloy swarf and other waste and also of rejected and worn parts is a matter of great importance in view of the shortage of this metal. The authors examine the electroerosion (EE) disintegration of tungsten in water as a means of utilizing swarf and other loose waste. Unlike chemical methods, EE disintegration ensures ecological purity since there are no effluent waters or toxic discharges. Swarf and trimmings of rods of diameters up to 20 mm obtained after the lathe-turning of tungsten bars sintered from PVN and PVV tungsten powders were disintegrated in water at room temperature between tungsten electrodes. The phase composition of the powder was studied using FeK /SUB alpha/ radiation, by x-ray diffraction methods in a DRON-2 diffractometer with a graphite monochromator on the secondary beam. When tungsten is heated to boiling during EE disintegration, the impurities present in it can evaporate and burn out. Thus, tungsten powder produced by EE disintegration can be purer than the starting metal

  4. Mechanical strength and thermophysical properties of PM212: A high temperature self-lubricating powder metallurgy composite

    Science.gov (United States)

    Edwards, Phillip M.; Sliney, Harold E.; Dellacorte, Christopher; Whittenberger, J. Daniel; Martineau, Robert R.

    1990-01-01

    A powder metallurgy composite, PM212, composed of metal bonded chromium carbide and solid lubricants is shown to be self-lubricating to a maximum application temperature of 900 C. The high temperature compressive strength, tensile strength, thermal expansion and thermal conductivity data needed to design PM212 sliding contact bearings and seals are reported for sintered and isostatically pressed (HIPed) versions of PM212. Other properties presented are room temperature density, hardness, and elastic modulus. In general, both versions appear to have adequate strength to be considered as sliding contact bearing materials, but the HIPed version, which is fully dense, is much stronger than the sintered version which contains about 20 percent pore volume. The sintered material is less costly to make, but the HIPed version is better where high compressive strength is important.

  5. Metal/graphite - composites in fusion engineering

    International Nuclear Information System (INIS)

    Staffler, R.; Kneringer, G.; Kny, E.; Reheis, N.

    1995-01-01

    Metal/graphite composites have been well known in medical industry for many years. X-ray tubes used in modern radiography, particulary in computerized tomography are equipped with rotating targets able to absorb a maximum of heat in a given time. Modern rotating targets consist of a refractory metal/graphite composite. Today the use of graphite as a plasma facing material is one predominant concept in fusion engineering. Depending on the thermal load, the graphite components have to be directly cooled (i.e. divertor plates) or inertially cooled (i.e. firstwall tiles). In case of direct cooling a metallurgical joining such as high temperature brazing between graphite and a metalic cooling structure shows the most promising results /1/. Inertially cooled graphite tiles have to be joined to a metallic backing plate in order to get a stable attachment to the supporting structure. The main requirements on the metallic partner of a metal/graphite composite and in the first wall area are: high melting point, high thermal strength, high thermal conductivity, low vapour pressure and a thermal expansion matching that of graphite. These properties are typical for the refractory metals such as molybdenum, tungsten and their alloys. (author)

  6. Parameters affecting the production of Al-Al/sub 2/O/sub 3/ metal matrix particulate composite, (MMPC)

    International Nuclear Information System (INIS)

    Zaid, A.I.O.; Jaber, F.

    2003-01-01

    Aluminum-ceramic composites were made by powder metallurgy up to early 80's. Since then several attempts Metal have been made to produce these composites by liquid metallurgy method. Different techniques have been reported to produce these composites by this method and many difficulties have been encountered in wetting the particles by the molten metal due to the difference in densities which caused non uniform distribution of the particles in the matrix resulting in poor mechanical strength. In this paper, the production of aluminum-aluminum oxide (Al-Al/sub 2/O/sub 3/) metal matrix composite by different techniques is investigated. These include injection, centrifugal vortex, compocasting and a newly suggested method, modified vortex technique. The effect of the process parameters are investigated and discussed and the optimum process conditions were determined. It was found that preheating of the alumina powder for one hour at 1050 deg. before introducing it to the aluminum melt is vital to be accepted by the melt. Incorporation of the alumina particles by injecting them below the surface of the melt resulted in better wettability of the particles but no more than 10% volume fraction was achieved. Similarly, in the centrifuged casting technique, the same volume fraction of the Al/sub 2/O/sub 3/ particles was obtained and in both techniques existence of porosity was observed. The vortex technique, when its parameters were optimized resulted in higher volume fraction, as 25% of alumina particles was achieved with better particle distribution than those obtained by the injection and centrifuged casting methods. Comparison among the different techniques is made based on volume fraction, particle distribution, soundness and micro segregation. A new method, based on modifying the vortex technique is given and discussed. The mechanical strength and hardness of Al-Al/sub 2/O/sub 3/ MMPC produced by this method were determined. It was found that an increase of 100% in

  7. Metal Matrix Composite Solar Cell Metallization

    Directory of Open Access Journals (Sweden)

    Wilt David M.

    2017-01-01

    Full Text Available Advanced solar cells are moving to ever thinner formats in order to save mass and in some cases improve performance. As cells are thinned, the possibility that they may fracture or cleave due to mechanical stresses is increased. Fractures of the cell can degrade the overall device performance if the fracture propagates through the contact metallization, which frequently occurs. To address this problem, a novel semiconductor metallization system based on multi-walled carbon nanotube (CNT reinforcement, termed metal matrix composite (MMC metallization is under investigation. Electro-mechanical characterization of MMC films demonstrate their ability to provide electrical conductivity over >40 micron wide cracks in the underlying semiconductor, with the carbon nanotubes bridging the gap. In addition, these materials show a “self-healing” behaviour, electrically reconnecting at ~30 microns when strained past failure. Triple junction (TJ space cells with MMC metallization demonstrated no loss in Jsc after intentional fracture, whereas TJ cells with conventional metallization suffer up to 50% Jsc loss.

  8. Synthesis and processing of composites by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Laboratories, Albuquerque, NM (United States); Tomsia, A.P. [Pask Research and Engineering, Berkeley, CA (United States)] [and others

    1995-05-01

    Ceramic-metal composites are being developed because their high stiffness-to weight ratios, good fracture toughness, and variable electrical and thermal properties give them advantages over more conventional materials. However, because ceramic-metal composite components presently are more expensive than monolithic materials, improvements in processing are required to reduce manufacturing costs. Reactive metal penetration is a promising new method for making ceramic- and metal-matrix composites that has the advantage of being inherently a net-shape process. This technique, once fully developed, will provide another capability for manufacturing the advanced ceramic composites that are needed for many light-weight structural and wear applications. The lower densities of these composites lead directly to energy savings in use. Near-net-shape fabrication of composite parts should lead to additional savings because costly and energy intensive grinding and machining operations are significantly reduced, and the waste generated from such finishing operations is minimized. The goals of this research program are: (1) to identify feasible compositional systems for making composites by reactive metal penetration; (2) to understand the mechanism(s) of composite formation by reactive metal penetration; and (3) to learn how to control and optimize reactive metal penetration for economical production of composites and composite coatings.

  9. FEM modeling on the compaction of Fe and Al composite powders

    Directory of Open Access Journals (Sweden)

    Han P.

    2015-01-01

    Full Text Available The compaction process of Fe and Al composite powders subjected to single action die compaction was numerically modeled by FEM method. The relationship between the overall relative density and compaction pressure of the compacts with various Al contents was firstly identified, and the influences of Al content on the local relative density, stress, and their distributions were studied. Then the compaction pressure effects on the above properties with fixed Al content were discussed. Furthermore, detailed flow behaviors of the composite powders during compaction and the relationship between the compaction pressure and the ejection force/spring back of the compact were analyzed. The results show that: (1 With each compaction pressure, higher relative density can be realized with the increase of Al content and the relative density distribution tends to be uniform; (2 When the Al content is fixed, higher compaction pressure can lead to composite compact with higher relative density, and the equivalent Von Mises stress in the central part of the compact increases gradually; (3 Convective flow occurs at the top and bottom parts of the compact close to the die wall, each indicates a different flow behavior; (4 The larger the compaction pressure for each case, the higher the residual elasticity, and the larger the ejection force needed.

  10. Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

    Science.gov (United States)

    Bang, Jeongil; Oak, Jeong-Jung; Park, Yong Ho

    2016-01-01

    The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC's) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC's were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

  11. Werkstoffwoche 98. Vol. 6. Symposium 8: Metals. Symposium 14: Metals modelling

    International Nuclear Information System (INIS)

    Kopp, R.; Beiss, P.; Herfurth, K.; Boehme, D.; Bormann, R.; Arzt, E.; Riedel, H.

    1999-01-01

    The proceedings volume contains the papers of the symposia dealing with metals and the focus is on the following subjects: Deformation, powder metallurgy, forming by casting processes, joining, materials physics (ferrous materials, light metal materials, composite materials, high-temperature materials, functional materials), intermetallic phases and foams, modelling calculations. 26 of the papers have been analysed and processed for individual document retrieval from the ENERGY database. (orig/MM) [de

  12. LIQUID METAL COMPOSITIONS CONTAINING URANIUM

    Science.gov (United States)

    Teitel, R.J.

    1959-04-21

    Liquid metal compositions containing a solid uranium compound dispersed therein is described. Uranium combines with tin to form the intermetallic compound USn/sub 3/. It has been found that this compound may be incorporated into a liquid bath containing bismuth and lead-bismuth components, if a relatively small percentage of tin is also included in the bath. The composition has a low thermal neutron cross section which makes it suitable for use in a liquid metal fueled nuclear reactor.

  13. High Performance High Temperature Thermoelectric Composites with Metallic Inclusions

    Science.gov (United States)

    Ma, James M. (Inventor); Bux, Sabah K. (Inventor); Fleurial, Jean-Pierre (Inventor); Ravi, Vilupanur A. (Inventor); Firdosy, Samad A. (Inventor); Star, Kurt (Inventor); Kaner, Richard B. (Inventor)

    2017-01-01

    The present invention provides a composite thermoelectric material. The composite thermoelectric material can include a semiconductor material comprising a rare earth metal. The atomic percent of the rare earth metal in the semiconductor material can be at least about 20%. The composite thermoelectric material can further include a metal forming metallic inclusions distributed throughout the semiconductor material. The present invention also provides a method of forming this composite thermoelectric material.

  14. Towards Production of Additive Manufacturing Grade Metallic Powders on the Battlefield

    Science.gov (United States)

    2017-10-01

    costs due to reduced transportation costs, especially for well-established industries and, support of local businesses and resource bases [1...reduce the burden of these hindrances. ARL submitted a Small Business Innovative Research (SBIR) entitled, “Production of AM-Grade Metallic Powder on...the melt chamber to increase the duty cycle to 50% and thus achieve a melt rate of 1 kg/hour with the current coil design. It is anticipated that

  15. Thermally Conductive Metal-Tube/Carbon-Composite Joints

    Science.gov (United States)

    Copeland, Robert J.

    2004-01-01

    An improved method of fabricating joints between metal and carbon-fiber-based composite materials in lightweight radiators and heat sinks has been devised. Carbon-fiber-based composite materials have been used in such heat-transfer devices because they offer a combination of high thermal conductivity and low mass density. Metal tubes are typically used to carry heat-transfer fluids to and from such heat-transfer devices. The present fabrication method helps to ensure that the joints between the metal tubes and the composite-material parts in such heat-transfer devices have both (1) the relatively high thermal conductances needed for efficient transfer of heat and (2) the flexibility needed to accommodate differences among thermal expansions of dissimilar materials in operation over wide temperature ranges. Techniques used previously to join metal tubes with carbon-fiber-based composite parts have included press fitting and bonding with epoxy. Both of these prior techniques have been found to yield joints characterized by relatively high thermal resistances. The present method involves the use of a solder (63 percent Sn, 37 percent Pb) to form a highly thermally conductive joint between a metal tube and a carbon-fiber-based composite structure. Ordinarily, the large differences among the coefficients of thermal expansion of the metal tube, solder, and carbon-fiber-based composite would cause the solder to pull away from the composite upon post-fabrication cooldown from the molten state. In the present method, the structure of the solder is modified (see figure) to enable it to deform readily to accommodate the differential thermal expansion.

  16. Structure and hardness of a hard metal alloy prepared with a WC powder synthesized at low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Costa, F.A. da [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)], E-mail: francineac@yahoo.com; Medeiros, F.F.P. de [Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Silva, A.G.P. da [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Gomes, U.U. [Departamento de Fisica Teorica e Experimental, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil); Filgueira, M. [Laboratorio de Materiais Avancados, UENF, 28015-620 Campos de Goytacazes, RJ (Brazil); Souza, C.P. de [Laboratorio de Termodinamica e Reatores, UFRN, Campus Universitario, 59072-970 Natal, RN (Brazil)

    2008-06-25

    The structure and hardness of a WC-10 wt% Co alloy prepared with an experimental WC powder are compared with those of another alloy of the same composition produced under the same conditions and prepared with a commercial WC powder. The experimental WC powder was synthesized by a gas-solid reaction between APT and methane at low temperature and the commercial WC powder was conventionally produced by a solid-solid reaction between tungsten and carbon black. WC-10 wt% Co alloys with the two powders were prepared under the same conditions of milling and sintering. The structure of the sample prepared with the experimental WC powder is homogeneous and coarse grained. The structure of the sample prepared with the commercial powder is heterogeneous. Furthermore the size and shape of the WC grains are significantly different.

  17. Effect of Metal Additives on the Combustion Characteristics of High-Energy Materials

    Directory of Open Access Journals (Sweden)

    Korotkikh Alexander

    2016-01-01

    Full Text Available Thermodynamic calculation of combustion parameters and equilibrium composition of HEMs combustion products showed, that at the increase of aluminum powder dispersity the specific impulse and combustion temperature of solid propellants are reduced due to the decrease of the mass fraction of active aluminum in particles. Partial or complete replacement of aluminum by metal powder (B, Mg, AlB2, Al\\Mg alloy, Fe, Ti and Zr in HEMs composition leads to the reduce of the specific impulse and combustion temperature. Replacement of aluminum powder by boron and magnesium in HEM reduces the mass fraction of condensed products in the combustion chamber of solid rocket motor. So, for compositions HEMs with boron and aluminum boride the mass fraction in chamber is reduced by 24 and 36 %, respectively, with respect to the composition HEMs with Al powder. But the mass fraction of CCPs in the nozzle exit increases by 13 % for HEMs with aluminum boride due to the formation of boron oxide in the condensed combustion products. Partial replacement of 2 wt. % aluminum powder by iron and copper additives in HEM leads to the reduce of CCPs mass fraction in chamber by 4–10 % depending on the aluminum powder dispersity duo to these metals are not formed condensed products at the HEMs combustion in chamber.

  18. Processing of aluminum matrix composites by electroless plating and melt infiltration

    International Nuclear Information System (INIS)

    Leon, C.A.; Bourassa, A.-M.; Drew, R.A.L.

    2000-01-01

    Reduction of the SiC/ Al interaction and enhancement of wetting between reinforcements and molten aluminum was obtained by modifying the ceramic surface with deposition of nickel and copper coatings. The preparation of nickel- and copper-coated ceramic particles as precursors for MMC fabrication was studied. Al 2 O 3 and SiC powders were successfully coated with Ni and Cu using electroless metal plating. Uniform and continuous metal films were deposited on both, alumina and silicon carbide powders XRD showed that the Ni-P deposit was predominantly amorphous, while the copper deposit was essentially polycrystalline. Infiltration results showed that the use of the coated powders enhances the wettability between the matrix and ceramic phase when processing particulate MMCs by a vacuum infiltration technique, giving a porosity-free composite with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterpart samples XRD microstructural analysis of the composites indicates the formation of intermetallic phases such as CuAl 2 , in the case of copper coating, and NiAl and NiAl 3 when nickel-coated powders are infiltrated. Metallization of the ceramics minimizes the interfacial reaction of the SiC/Al composites and promotes wetting of Al 2 O 3 reinforcements with liquid aluminum. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

  19. Metal vapor micro-jet controls material redistribution in laser powder bed fusion additive manufacturing

    OpenAIRE

    Ly, Sonny; Rubenchik, Alexander M.; Khairallah, Saad A.; Guss, Gabe; Matthews, Manyalibo J.

    2017-01-01

    The results of detailed experiments and finite element modeling of metal micro-droplet motion associated with metal additive manufacturing (AM) processes are presented. Ultra high speed imaging of melt pool dynamics reveals that the dominant mechanism leading to micro-droplet ejection in a laser powder bed fusion AM is not from laser induced recoil pressure as is widely believed and found in laser welding processes, but rather from vapor driven entrainment of micro-particles by an ambient gas...

  20. MECHANICS OF DYNAMIC POWDER COMPACTION PROCESS

    OpenAIRE

    Nurettin YAVUZ

    1996-01-01

    In recent years, interest in dynamic compaction methods of metal powders has increased due to the need to improve compaction properties and to increase production rates of compacts. In this paper, review of dynamic and explosive compaction of metal powders are given. An attempt is made to get a better understanding of the compaction process with the mechanicis of powder compaction.

  1. Metal/graphite - composites in fusion engineering

    International Nuclear Information System (INIS)

    Staffler, R.; Kneringer, G.; Kny, E.; Reheis, N.

    1989-01-01

    Metal/graphite composites have been well known in medical industry for many years. X-ray tubes used in modern radiography, particularly in computerized tomography are equipped with rotating targets able to absorb a maximum of heat in a given time. Modern rotating targets consist of a refractory metal/graphite composite. Today the use of graphite as a plasma facing material is one predominant concept in fusion engineering. Depending on the thermal load, the graphite components have to be directly cooled (i.e. divertor plates) or inertially cooled (i.e. firstwall tiles). In case of direct cooling a metallurgical joining such as high temperature brazing between graphite and a metallic cooling structure shows the most promising results /1/. Inertially cooled graphite tiles have to be joined to a metallic backing plate in order to get a stable attachment to the supporting structure. The main requirements on the metallic partner of a metal/graphite composite used in the first wall area are: high melting point, high thermal strength, high thermal conductivity, low vapor pressure and a thermal expansion matching that of graphite. These properties are typical for the refractory metals such as molybdenum, tungsten and their alloys. 4 refs., 13 figs., 1 tab

  2. Powder Materials and Energy Efficiency in Transportation: Opportunities and Challenges

    Science.gov (United States)

    Marquis, Fernand D. S.

    2012-03-01

    The transportation industry accounts for one quarter of global energy use and has by far the largest share of global oil consumption. It used 51.5% of the oil worldwide in 2003. Mobility projections show that it is expected to triple by 2050 with associated energy use. Considerable achievements recently have been obtained in the development of powder and powder-processed metallic alloys, metal matrix composites, intermetallics, and carbon fiber composites. These achievements have resulted in their introduction to the transportation industry in a wide variety of transportation components with significant impact on energy efficiency. A significant number of nano, nanostructured, and nanohybrid materials systems have been deployed. Others, some of them incorporating carbon nanotubes and graphene, are under research and development and exhibit considerable potential. Airplane redesign using a materials and functional systems integration approach was used resulting in considerable system improvements and energy efficiency. It is expected that this materials and functional systems integration soon will be adopted in the design and manufacture of other advanced aircrafts and extended to the automotive industry and then to the marine transportation industry. The opportunities for the development and application of new powder materials in the transportation industry are extensive, with considerable potential to impact energy utilization. However, significant challenges need to be overcome in several critical areas.

  3. Synthesis, Consolidation and Characterization of Sol-gel Derived Tantalum-Tungsten Oxide Thermite Composites

    Energy Technology Data Exchange (ETDEWEB)

    Cervantes, O [Univ. of California, Davis, CA (United States)

    2010-06-01

    Energetic composite powders consisting of sol-gel (SG) derived nanostructured tungsten oxide were produced with various amounts of micrometer-scale tantalum fuel metal. Such energetic composite powders were ignition-tested and results show that the powders are not sensitive to friction, spark and/or impact ignition. Initial consolidation experiments, using the High Pressure Spark Plasma Sintering (HPSPS) technique, on the SG derived nanostructured tungsten oxide produced samples with higher relative density than can be achieved with commercially available tungsten oxide. The SG derived nanostructured tungsten oxide with immobilized tantalum fuel metal (Ta - WO3) energetic composite was consolidated to a density of 9.17 g·cm-3 or 93% relative density. In addition, those samples were consolidated without significant pre-reaction of the constituents, thus retaining their stored chemical energy.

  4. Preparation and characteristics of CNT-metal composites

    CSIR Research Space (South Africa)

    Pityana, SL

    2006-01-01

    Full Text Available The success in keeping carbon nanotubes (CNT) bonded to stainless steel provides a possible method for the preparation of CNT-metal composites. Alternative methods for the preparation of CNT-metal composites include hot pressing, sintering, etc...

  5. Effects of TiN nanoparticles on the microstructure and properties of W–30Cu composites prepared via electroless plating and powder metallurgy

    International Nuclear Information System (INIS)

    Huang, Li-Mei; Luo, Lai-Ma; Zhao, Mei-Ling; Luo, Guang-Nan; Zhu, Xiao-Yong; Cheng, Ji-Gui; Zan, Xiang; Wu, Yu-Cheng

    2015-01-01

    Highlights: • TiN-doped W–Cu composite was successfully prepared by electroless plating and powder metallurgy. • TiN-doped W–Cu significantly affected the microstructure and properties of the composites. • W–Cu composite with 0.25 wt.% TiN possesses the best comprehensive performance. - Abstract: W–30Cu/(0, 0.25, 0.5, 1, and 2) wt.% TiN composites were prepared via electroless plating with simplified pretreatment and powder metallurgy. The phase and morphology of W–Cu/TiN composite powders and sintered W–Cu/TiN samples were characterized via X-ray diffraction and field emission scanning electron microscopy. Transmission electron microscopy was performed to characterize the microstructure of the sintered W–Cu/TiN samples. The relative density, hardness, electrical conductivity, and compressive strength of the sintered samples were examined. Results showed that W–30Cu composite powders with a uniform structure can be obtained using W powder pretreated with nitric acid, ammonium fluoride, and hydrofluoric acid followed by electroless Cu plating. The addition of TiN nanoparticles significantly affected the microstructure and properties of the W–30Cu composites. A good combination of the compressive strength and hardness of the W–30Cu composite material can be obtained by incorporating the TiN additive at 0.25 wt.%. However, the relative density and electrical conductivity slightly decreased

  6. Radiation-induced processes in the metallic powders after electron and gamma-radiation

    International Nuclear Information System (INIS)

    Zajkin, Yu.A.; Aliev, B.A.

    2001-01-01

    In the work the quantitative assessments for conditions both healing and growth of micropores in metal volume and surface layers have been made. Taking into account of these rules is important at a choice of radiation processing conditions for fine-disperse powders characterizing with increased porosity. Numerical evaluation shows, that under irradiation of a metals by electrons with energy 2 MeV and electron current density about 1 μA/cm 2 within 300-400 K temperature range the optimal doses for the micropores healing make up a several Mrad. Further increase of dose could lead to formation of pores in the crystal volume. Principal conclusions about radiation porosity development character of metallic particles surface layers one can make from analysis of the point defects distribution near surface and computing of radiation-induced diffusion coefficients

  7. Codeformation processing of mechanically-dissimilar metal/intermetallic composites

    Science.gov (United States)

    Marte, Judson Sloan

    A systematic and scientific approach has been applied to the study of codeformation processing. A series of composites having mechanically-dissimilar phases were developed in which the high temperature flow behavior of the reinforcement material could be varied independent of the matrix. This was accomplished through the use of a series of intermetallic matrix composites (IMCs) as discontinuous reinforcements in an otherwise conventional metal matrix composite. The IMCs are produced using an in-situ reaction synthesis technique, called the XD(TM) process. The temperature of the exothermic synthesis reaction, called the adiabatic temperature, has been calculated and shown to increase with increasing volume percentage of TiB2 reinforcement. Further, this temperature has been shown to effect the size and spacing of the TiB2, microstructural features which are often used in discontinuous composite strength models. Study of the high temperature flow behavior of the components of the metal/IMC composite is critical to the development of an understanding of codeformation. A series of compression tests performed at 1000° to 1200°C and strain-rates of 10-3 and 10-4 sec-1. Peak flow stresses were used to evaluate the influence of material properties and process conditions. These data were incorporated into phenomenologically-based constitutive equations that have been used to predict the flow behavior. It has been determined that plastic deformation of the IMCs occurs readily, and is largely TiB2 independent, at temperatures approaching the melting point of the intermetallic matrices. Ti-6Al-4V/IMC powder blends were extruded at high temperatures to achieve commensurately deformed microstructures. The results of codeformation processing were analyzed in terms of the plastic strain of the IMC particulates. IMC particle deformation was shown to increase with increasing IMC particle size, volume percentage of IMC, extrusion temperature, homologous temperature, extrusion

  8. Determination of size and shape distributions of metal and ceramic powders; Odredjivanje raspodele velicina, specificne povrsine i oblika metalnih i keramickih prahova

    Energy Technology Data Exchange (ETDEWEB)

    Jovanovic, DI [Institute of Nuclear Sciences Boris Kidric, Laboratorija za termotehniku reaktora, Vinca, Beograd (Serbia and Montenegro)

    1961-12-15

    For testing the size and shape distributions of metal and ceramic uranium oxide powders the following method for analysing the grain size of powders were developed and implemented: microscopic analysis and sedimentation method. A gravimetry absorption device was constructed for determining the specific surfaces of powders.

  9. [Study on physical properties of titanium alloy sample fabricated with vacuum-sintered powder metallurgy].

    Science.gov (United States)

    Ding, X; Liang, X; Chao, Y; Han, X

    2000-06-01

    To investigate the physical properties of titanium alloy fabricated with vacuum-sintered powder metallurgy. The titanium powders of three different particle sizes(-160mesh, -200 - +300mesh, -300mesh) were selected, and mixed with copper and aluminum powder in different proportions. Two other groups were made up of titanium powder(-200 - +300mesh) plated with copper and tin. The build-up and, condensation method and a double-direction press with a metal mold were used. The green compacts were sintered at 1000 degrees C for 15 minutes in a vacuum furnace at 0.025 Pa. In the double-direction press, the specimens were compacted at the pressure of 100 MPa, 200 MPa and 300 MPa respectively. Then the linear shrinkage ratio and the opening porosity of the sintered compacts were evaluated respectively. 1. The linear shrinkage ratio of specimens decreased with the increased compacted pressure(P powders at the same compacted pressure(P > 0.05), but that of titanium powder plated with copper and tin was higher than those of other specimens without plating(P powder did not affect the opening porosity at the same compacted pressure(P > 0.05). The composition of titanium-based metal powder mixtures and the compacted pressures affect the physical properties of sintered compacts. Titanium powder plated with copper and tin is compacted and sintered easily, and the physical properties of sintered compacts are greatly improved.

  10. Investigation of Wear Behavior of Aluminum Matrix Composite Reinforced by Al2O3 and Produced by Hot Pressing Process

    Directory of Open Access Journals (Sweden)

    Halil ARIK

    2017-12-01

    Full Text Available In this study, Al powder produced by gas atomization technique has 72.06 µm average particle size and 99 % purity was mixed with as a reinforcement Al2O3 has 99.52% purity and 45 submicron particle size in a high energy ball mill for two hours. In order to obtain disk samples with 30 mm diameter and 6 mm thick mixed powders, after the characterization of particle size and morphology, were compacted in a single action press. Compaction process were carried out from mixed powders by hot pressing at 200 MPa pressure and 550 °C temperature for two hours. Then microstructural analysis, hardness and density measurements of powder metal composite parts were performed. After, the characterization of samples abrasion wear tests were performed according to ASTM-G99-05 by using TRIBOMETER T10/20 ball-on-disk abrasive wearing device. After the abrasive wear test of aluminum and composite powder metal parts produced under the identical test parameters, test results were compared and effect of Al2O3 on the wear properties of composite materials was exhibited. The test results showed that the composite parts have 62 % extra harness and better abrasion wear performance according to aluminum powder metal parts produced and tested under the identical conditions

  11. High pressure sintering (HP-HT) of diamond powders with titanium and titanium carbide

    International Nuclear Information System (INIS)

    Jaworska, L.

    1999-01-01

    Polycrystalline diamond compacts for cutting tools are mostly manufactured using high pressure sintering (HP-HT). The standard diamond compacts are prepared by diamond powders sintering with metallic binding phase. The first group of metallic binder are metals able to solve carbon - Co, Ni. The second group of metal binders are carbide forming elements - Ti, Cr, W and others. The paper describes high pressure sintering of diamond powder with titanium and nonstoichiometry titanium carbide for cutting tool application. A type of binding phase has the significant influence on microstructure and mechanical properties of diamond compacts. Very homogeneous structure was achieved in case of compacts obtained from metalized diamond where diamond-TiC-diamond connection were predominant. In the case of compacts prepared by mechanical mixing of diamond with titanium powders the obtained structure was nonhomogeneous with titanium carbide clusters. They had more diamond to diamond connections. These compacts compared to the compact made of metallized diamond have greater wear resistance. In the case of the diamond and TiC 0.92 sintering the strong bonding of TiC diamond grains was obtained. The microstructure observations for diamond with 5% wt. Ti and diamond with 5% wt. TiC 0.92 (the initial composition) compacts were performed in transmission microscope. For two type of compacts the strong bonding phase TiC without defects is creating. (author)

  12. The effect of powder properties on sintering, microstructure, mechanical strength and degradability of beta-tricalcium phosphate/calcium silicate composite bioceramics

    Energy Technology Data Exchange (ETDEWEB)

    Lin Kaili; Chang Jiang; Shen Ruxiang, E-mail: jchang@mail.sic.ac.c [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, 1295 Dingxi Road, Shanghai 200050 (China)

    2009-12-15

    The effect of powder properties on sintering, microstructure, mechanical strength and degradability of beta-tricalcium phosphate/Calcium silicate (beta-Ca{sub 3}(PO{sub 4}){sub 2}/CaSiO{sub 3}, beta-TCP/CS) composite bioceramics was investigated. beta-TCP/CS composite powders with a weight ratio of 50:50 were prepared by three different methods: mechanical milling method (TW-A), two-step chemical precipitation method (TW-B) and in situ chemical co-precipitation method (TW-C), and then the three composite powders were uniaxially compacted at 30 MPa, followed by cold isostatic pressing into rectangular-prism-shaped specimens under a pressure of 200 MPa for 15 min, and then sintered at 1150 deg. C for 5 h. The TW-B powders with less agglomerative morphologies and uniform nano-size particles attained 96.14% relative density (RD). A uniform microstructure with about 120 nm grains was observed. Whereas, the samples obtained from TW-A and TW-C powders only reached a RD of 63.08% and 78.86%, respectively. The bending strength of the samples fabricated from TW-B reached 125 MPa, which was more than 3.7 and 1.5 times higher as compared with that of samples obtained from TW-A and TW-C powders, respectively. Furthermore, the degradability of the samples fabricated from TW-B powders was obviously lower than that of the samples fabricated from TW-A and TW-C powders.

  13. Uncharged positive electrode composition

    Science.gov (United States)

    Kaun, Thomas D.; Vissers, Donald R.; Shimotake, Hiroshi

    1977-03-08

    An uncharged positive-electrode composition contains particulate lithium sulfide, another alkali metal or alkaline earth metal compound other than sulfide, e.g., lithium carbide, and a transition metal powder. The composition along with a binder, such as electrolytic salt or a thermosetting resin is applied onto an electrically conductive substrate to form a plaque. The plaque is assembled as a positive electrode within an electrochemical cell opposite to a negative electrode containing a material such as aluminum or silicon for alloying with lithium. During charging, lithium alloy is formed within the negative electrode and transition metal sulfide such as iron sulfide is produced within the positive electrode. Excess negative electrode capacity over that from the transition metal sulfide is provided due to the electrochemical reaction of the other than sulfide alkali metal or alkaline earth metal compound.

  14. Removal of contaminated asphalt layers by using heat generating powder metallic systems

    International Nuclear Information System (INIS)

    Barinov, A.S.; Karlina, O.K.; Ojovan, M.I.

    1996-01-01

    Heat generating systems on the base of powder metallic fuel were used for the removal of contaminated asphalt layers. Decontamination of spots which had complex geometric form was performed. Asphalt layers with deep contamination were removed essentially all radionuclides being retained in asphalt residue. Only a small part (1 - 2 %) of radionuclides could pass to combustion slag. No radionuclides were detected in aerosol-gas phase during decontamination process

  15. Microstructure and properties of FeSiCr/PA6 composites by injection molding using FeSiCr powders by phosphating and coupling treatment

    Science.gov (United States)

    Wang, Lulu; Qiao, Liang; Zheng, Jingwu; Cai, Wei; Ying, Yao; Li, Wangchang; Che, Shenglei; Yu, Jing

    2018-04-01

    FeSiCr/PA6 composites were prepared by injection molding using the FeSiCr powders modified by different phosphating agents and KH550 coupling agent. The resistivity, impact strength, magnetic permeability and magnetic loss of the FeSiCr/PA6 composites were measured. The morphologies of different FeSiCr powders and the FeSiCr/PA6 composites were also observed by scanning electron microscope (SEM). The results showed that 1-Hydroxyethylidene-1,1-diphosphonic acid, phytic acid and H3PO4 could improve the electrical resistivity of FeSiCr powders by forming the dense phosphating layer except diphenylphosphinic acid. However, the resistivity of FeSiCr/PA6 composites using the FeSiCr powders treated by all the four phosphating agents had no obvious increase though the phosphating layer on the surface of FeSiCr powder came into being. The nylon insulation layer had much stronger influence than the phosphating layer on electrical resistivity of the composites. After adding appropriate KH550 coupling agent, the impact strengths of FeSiCr/PA6 composites were significantly improved, which may be associated with the tiny gap between FeSiCr powder and PA6 matrix. The effects of the phosphating agents on the magnetic permeability and loss of the FeSiCr/PA6 were small and the mechanism were also discussed.

  16. Combined use of polymer composites and metals in engineering structures

    International Nuclear Information System (INIS)

    Hoa, S.V.

    2002-01-01

    Polymer matrix composites have found many applications in the construction of light weight structures such as those in aircrafts, automobiles, sports equipment etc. This is because these materials possess high stiffness, high strength and low densities. In applications of polymer matrix composites in the light weight structures, the polymer composites are however, not used by themselves alone in most cases. Usually the polymer composites are used in conjunction with some metal components. The metal components are used either to provide means for joining the composite components or the composites are used to repair the cracked metal structures. The synergistic effect of both metals and composites can provide excellent performance with good economy. This paper presents a few applications where polymer composites are used in conjunction with metals in engineering structures. (author)

  17. Obtainment, machining and wear of metal matrix composites processed by powder metallurgy; Obtencao, usinagem e desgaste de materiais compositos de matriz metalica processados via metalurgia do po

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Edilson Rosa Barbosa de. E-mail: erbjesus@usp.br

    1998-07-01

    The aim of this investigation was the obtainment of metal matrix composites (MMC) by the route of powder metallurgy, and the valuation of these materials with relation to their machining and wear characteristics. Firstly, were obtained pure commercial aluminium matrix composites materials, with 5, 10 and 15% volumetric fraction of silicon carbide particles. Was also obtained a material without reinforcement particles in order to verify by comparison, the influence of addition of reinforcement particles. The obtained materials were characterized physics (hydrostatic density), mechanics (hardness and tensile tests) and microstructurally (optical microscopy and scanning electron microscopy). The results showed a homogeneous distribution of reinforcement particles in the composite, and improvement in the mechanical properties, mainly tensile strength (UTS) in comparison to the unreinforced material. After, tests were made to verify the materials behavior during machining and to check the performance of several tool materials (cemented carbide, ceramics and polycrystalline diamond). In these tests, values of the cutting force were measured by instrumented tool-holders. Phenomena such as tool wear, built-up edge formation and mechanism of chip formation were also observed and evaluated. The results from the cemented carbide tool tests, were utilised for the machinability index determination of each material. These results were applied to the Taylor equation and the equation constants for each material and test conditions were determined. The results showed that the inclusion of silicon carbide particles made extremely difficult the machining of the composites, and only with diamond tool, satisfactory results were obtained. At last, wear tests were performed to verify the influence of the reinforcement particles in the characteristics of wear resistance of the materials. The results obtained were utilized in the wear coefficient determination for each material. The

  18. Pengaruh One Direction Pre-Tension pada Reinforcement Fibre terhadap Kekuatan Tarik dan Impact Fibre-Powder Reinforcement Hybrid Composite

    Directory of Open Access Journals (Sweden)

    Gilang Gumilar

    2017-12-01

    Full Text Available Nowadays, industrial manufacturing needs environmentally and friendly material and has special properties which are difficult to obtain from the metal material. Composite is one of the alternative materials that can be used to meet those needs. A structural composite material consisting of a combination of two or more elements bonded material at the macroscopic level. This study was conducted to determine the effect of pre-tension one direction on a hybrid composite reinforcement against tensile strength and impact strength. Composite materials prepared by C-Glass fiber types woven rovings, coconut shell powder and vinyl ester resin. manufacturing composite using hand lay-up methods. The variation of the tension given 0N, 50N, 100N, 150N, and 200N. A tensile test based on the reference standard ASTM D 3039 while testing the impact based on ASTM D 6110-04. The results were obtained giving tension to the hybrid composite reinforcement increases tensile strength and impact strength of the material. The lowest tensile strength of the composite obtained in 0N treatment (without treatment ranged 71,58N / mm², and the greatest tensile strength is obtained in the pre-tension 200N, ranging from 106.05 N / mm2. As for the lowest impact on specimens obtained without treatment ranges 1,34J / mm2 and provision of pre-tension 200N biggest impact strength values obtained, ranging 15,09J / mm2.

  19. Synthesis, Characterization, and Photocatalytic Properties of Bamboo Charcoal/TiO2 Composites Using Four Sizes Powder

    Directory of Open Access Journals (Sweden)

    Bin Wang

    2018-04-01

    Full Text Available Visible-light-active bamboo biochar/TiO2 composites were fabricated by the calcination method using C16H36O4Ti as the titanium source and bamboo powder with different sizes as the carbon source. The TiO2 nanoparticles were observed to disperse onto the surface of bamboo biochar fiber. The sizes of the bamboo powder played an important role in the microstructures and the properties of bamboo biochar/TiO2 composites. The bamboo biochar/TiO2 composites displayed the photocatalytic activities both under visible light irradiation and UV irradiation. The adsorption isotherms better fitted Freundlich isotherm models and the photodegradation reactions followed pseudo-first-order kinetics. Bamboo charcoal/TiO2 composites exhibited high stability after up to four cycles. This research could pave the way for high-value applications of biomass in the environmental field.

  20. In vitro degradation and cytotoxicity of Mg/Ca composites produced by powder metallurgy.

    Science.gov (United States)

    Zheng, Y F; Gu, X N; Xi, Y L; Chai, D L

    2010-05-01

    Mg/Ca (1 wt.%, 5 wt.%, 10 wt.% Ca) composites were prepared from pure magnesium and calcium powders using the powder metallurgy method, aiming to enlarge the addition of Ca content without the formation of Mg(2)Ca. The microstructures, mechanical properties and cytotoxicities of Mg/Ca composite samples were investigated. The corrosion of Mg/Ca composites in Dulbecco's modified Eagle's medium (DMEM) for various immersion intervals was studied by electrochemical impedance spectroscopy measurements and environmental scanning electron microscope, with the concentrations of released Mg and Ca ions in DMEM for various immersion time intervals being measured. It was shown that the main constitutional phases were Mg and Ca, which were uniformly distributed in the Mg matrix. The ultimate tensile strength (UTS) and elongation of experimental composites decreased with increasing Ca content, and the UTS of Mg/1Ca composite was comparable with that of as-extruded Mg-1Ca alloy. The corrosion potential increased with increasing Ca content, whereas the current density and the impedance decreased. It was found that the protective surface film formed quickly at the initial immersion stage. With increasing immersion time, the surface film became compact, and the corrosion rate of Mg/Ca composites slowed down. The surface film consisted mainly of CaCO(3), MgCO(3)x3H(2)O, HA and Mg(OH)(2) after 72 h immersion in DMEM. Mg/1Ca and Mg/5Ca composite extracts had no significant toxicity (p>0.05) to L-929 cells, whereas Mg/10Ca composite extract induced approximately 40% reduced cell viability. Copyright (c) 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  1. Capacitor with a composite carbon foam electrode

    Science.gov (United States)

    Mayer, Steven T.; Pekala, Richard W.; Kaschmitter, James L.

    1999-01-01

    Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid partides being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivity and power to system energy.

  2. Deformation of extreme viscoelastic metals and composites

    International Nuclear Information System (INIS)

    Wang, Y.C.; Ludwigson, M.; Lakes, R.S.

    2004-01-01

    The figure of merit for structural damping and damping layer applications is the product of stiffness E and damping tan δ. For most materials, even practical polymer damping layers, E tan δ is less than 0.6 GPa. We consider several methods to achieve high values of this figure of merit: high damping metals, metal matrix composites and composites containing constituents of negative stiffness. As for high damping metals, damping of polycrystalline zinc was determined and compared with InSn studied earlier. Damping of Zn is less dependent on frequency than that of InSn, so Zn is superior at high frequency. High damping and large stiffness anomalies are possible in viscoelastic composites with inclusions of negative stiffness. Negative stiffness entails a reversal of the usual directional relationship between force and displacement in deformed objects. An isolated object with negative stiffness is unstable, but an inclusion embedded in a composite matrix can be stabilized under some circumstances. Ferroelastic domains in the vicinity of a phase transition can exhibit a region of negative stiffness. Metal matrix composites containing vanadium dioxide were prepared and studied. The concentration of embedded particles was sensitive to the processing method

  3. Novel powder/solid composites possessing low Young’s modulus and tunable energy absorption capacity, fabricated by electron beam melting, for biomedical applications

    International Nuclear Information System (INIS)

    Ikeo, Naoko; Ishimoto, Takuya; Nakano, Takayoshi

    2015-01-01

    Highlights: • We fabricated novel porous composites by electron beam melting. • The composites consist of necked powder and melted solid framework. • Unmelted powder that is usually discarded was mechanically functionalized by necking. • The composites possess controllably low Young’s modulus and excellent toughness. • The composites would be promising for utilization in biomedical applications. - Abstract: A novel, hierarchical, porous composite from a single material composed of necked powder and melted solid, with tunable mechanical properties, is fabricated by electron beam melting and subsequent heat treatment. The composite demonstrates low Young’s modulus (⩽31 GPa) and excellent energy absorption capacity, both of which are necessary for use in orthopedic applications. To the best of our knowledge, this is the first report on the synthesis of a material combining controllably low Young’s modulus and excellent toughness

  4. Effect of Rare Earth Y on Properties of Nanosized 90W-7Ni-3Fe Composite Powder Fabricated by Spray Drying-Hydrogen Reduction

    Directory of Open Access Journals (Sweden)

    Y.-Z. Ma

    2008-01-01

    Full Text Available (W,Ni,Fe composite oxide powder synthesized by spray drying was reduced at 700∘C for 90 minutes in H2 atmosphere. The effect of rare earth Y on H2 reduction of (W,Ni,Fe composite oxide powder was studied. Phase composition, crystalline size, and particle morphology of the reduced powder have been measured by X-ray diffraction and scanning electron microscope (SEM. Fsss particle size and special surface area of the reduced powder were also measured and analyzed. The result showed that new phase Y(Ni0.75W0.25O3 appeared in the reduced powder and particle morphology was nearly spherical or polyhedron by Y additions. The higher the rare earth element content was, the bigger the influencing on particle morphology was. When the rare earth Y content was under 0.8%, with the increase of the rare earth element content, dBET, Fsss, and crystal sizes of the reduced powder decreased greatly.

  5. Synthesis and processing of composites by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Labs., Albuquerque, NM (United States); Tomsia, A.P. [Pask Research and Engineering, Berkeley, CA (United States)] [and others

    1997-04-01

    Achieving better performance in commercial products and processes often is dependent on availability of new and improved materials. Ceramic-metal composites have advantages over more conventional materials because of their high stiffness-to-weight ratios, good fracture toughness, and because their electrical and thermal properties can be varied through control of their compositions and microstructures. However, ceramic composites will be more widely used only when their costs are competitive with other materials and when designers have more confidence in their reliability. Over the past four years reactive metal penetration has been shown to be a promising technique for making ceramic and metal-matrix composites to near-net-shape with control of both composition and microstructure. It appears that, with sufficient development, reactive metal penetration could be an economical process for manufacturing many of the advanced ceramic composites that are needed for light-weight structural and wear applications for transportation and energy conversion devices. Near-net-shape fabrication of parts is a significant advantage because costly and energy intensive grinding and machining operations are substantially reduced, and the waste generated from such finishing operations is minimized. The most promising compositions to date consist of Al and Al{sub 2}O{sub 3}; thus, these composites should be of particular interest to the aluminum industry. The goals of this ceramic-metal composite research and development program are: (1) to identify compositions favorable for making composites by reactive metal penetration; (2) to understand the mechanism(s) by which these composites are formed; (3) to control and optimize the process so that composites and composite coatings can be made economically; and (4) to apply R&D results to problems of interest to the aluminum industry.

  6. Metal-polymer composites comprising nanostructures and applications thereof

    Science.gov (United States)

    Wang, Hsing-Lin [Los Alamos, NM; Jeon, Sea Ho [Dracut, MA; Mack, Nathan H [Los Alamos, NM

    2011-08-02

    Metal-polymer composites, and methods of making and use thereof, said composites comprising a thermally-cured dense polyaniline substrate; an acid dopant; and, metal nanostructure deposits wherein the deposits have a morphology dependent upon the acid dopant.

  7. Dielectric and Piezoelectric Properties of PZT Composite Thick Films with Variable Solution to Powder Ratios.

    Science.gov (United States)

    Wu, Dawei; Zhou, Qifa; Shung, Koping Kirk; Bharadwaja, Srowthi N; Zhang, Dongshe; Zheng, Haixing

    2009-05-08

    The use of PZT films in sliver-mode high-frequency ultrasonic transducers applications requires thick, dense, and crack-free films with excellent piezoelectric and dielectric properties. In this work, PZT composite solutions were used to deposit PZT films >10 μm in thickness. It was found that the functional properties depend strongly on the mass ratio of PZT sol-gel solution to PZT powder in the composite solution. Both the remanent polarization, P(r), and transverse piezoelectric coefficient, e(31,) (f), increase with increasing proportion of the sol-gel solution in the precursor. Films prepared using a solution-to-powder mass ratio of 0.5 have a remanent polarization of 8 μC/cm(2), a dielectric constant of 450 (at 1 kHz), and e(31,) (f) = -2.8 C/m(2). Increasing the solution-to-powder mass ratio to 6, the films were found to have remanent polarizations as large as 37 μC/cm(2), a dielectric constant of 1250 (at 1 kHz) and e(31,) (f) = -5.8 C/m(2).

  8. Ultrasonic characterization of microstructure in powder metal alloy

    Science.gov (United States)

    Tittmann, B. R.; Ahlberg, L. A.; Fertig, K.

    1986-01-01

    The ultrasonic wave propagation characteristics were measured for IN-100, a powder metallurgy alloy used for aircraft engine components. This material was as a model system for testing the feasibility of characterizing the microstructure of a variety of inhomogeneous media including powder metals, ceramics, castings and components. The data were obtained for a frequency range from about 2 to 20 MHz and were statistically averaged over numerous volume elements of the samples. Micrographical examination provided size and number distributions for grain and pore structure. The results showed that the predominant source for the ultrasonic attenuation and backscatter was a dense (approx. 100/cubic mm) distribution of small micropores (approx. 10 micron radius). Two samples with different micropore densities were studied in detail to test the feasibility of calculating from observed microstructural parameters the frequency dependence of the microstructural backscatter in the regime for which the wavelength is much larger than the size of the individual scattering centers. Excellent agreement was found between predicted and observed values so as to demonstrate the feasibility of solving the forward problem. The results suggest a way towards the nondestructive detection and characterization of anomalous distributions of micropores when conventional ultrasonic imaging is difficult. The findings are potentially significant toward the application of the early detection of porosity during the materials fabrication process and after manufacturing of potential sites for stress induced void coalescence leading to crack initiation and subsequent failure.

  9. Black powder in gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Sherik, Abdelmounam [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-07-01

    Despite its common occurrence in the gas industry, black powder is a problem that is not well understood across the industry, in terms of its chemical and physical properties, source, formation, prevention or management of its impacts. In order to prevent or effectively manage the impacts of black powder, it is essential to have knowledge of its chemical and physical properties, formation mechanisms and sources. The present paper is divided into three parts. The first part of this paper is a synopsis of published literature. The second part reviews the recent laboratory and field work conducted at Saudi Aramco Research and Development Center to determine the compositions, properties, sources and formation mechanisms of black powder in gas transmission systems. Microhardness, nano-indentation, X-ray Diffraction (XRD), X-ray Fluorescence (XRF) and Scanning Electron Microscopy (SEM) techniques were used to analyze a large number of black powder samples collected from the field. Our findings showed that black powder is generated inside pipelines due to internal corrosion and that the composition of black powder is dependent on the composition of transported gas. The final part presents a summary and brief discussion of various black powder management methods. (author)

  10. The Influence of the Powder Stream on High-Deposition-Rate Laser Metal Deposition with Inconel 718

    Directory of Open Access Journals (Sweden)

    Chongliang Zhong

    2017-10-01

    Full Text Available For the purpose of improving the productivity of laser metal deposition (LMD, the focus of current research is set on increasing the deposition rate, in order to develop high-deposition-rate LMD (HDR-LMD. The presented work studies the effects of the powder stream on HDR-LMD with Inconel 718. Experiments have been designed and conducted by using different powder feeding nozzles—a three-jet and a coaxial powder feeding nozzle—since the powder stream is mainly determined by the geometry of the powder feeding nozzle. After the deposition trials, metallographic analysis of the samples has been performed. The laser intensity distribution (LID and the powder stream intensity distribution (PID have been characterized, based on which the processes have been simulated. Finally, for verifying and correcting the used models for the simulation, the simulated results have been compared with the experimental results. Through the conducted work, suitable boundary conditions for simulating the process with different powder streams has been determined, and the effects of the powder stream on the process have also been determined. For a LMD process with a three-jet nozzle a substantial part of the powder particles that hit the melt pool surface are rebounded; for a LMD process with a coaxial nozzle almost all the particles are caught in the melt pool. This is due to the different particle velocities achieved with the two different nozzles. Moreover, the powder stream affects the heat exchange between the heated particles and the melt pool: a surface boundary condition applies for a powder stream with lower particle velocities, in the experiment provided by a three-jet nozzle, and a volumetric boundary condition applies for a powder stream with higher particle velocities, provided by a coaxial nozzle.

  11. Tungsten-nanodiamond composite powders produced by ball milling

    Energy Technology Data Exchange (ETDEWEB)

    Nunes, D., E-mail: daniela.nunes@ist.utl.pt [Associacao Euratom/IST, Instituto de Plasmas e Fusao Nuclear, Instituto Superior Tecnico, Universidade Tecnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); ICEMS, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Livramento, V. [Associacao Euratom/IST, Instituto de Plasmas e Fusao Nuclear, Instituto Superior Tecnico, Universidade Tecnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); Mardolcar, U.V. [Departamento de Fisica, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Centro de Ciencias Moleculares e Materiais, Faculdade de Ciencias da Universidade de Lisboa, Campo Grande, 1749-016 Lisboa (Portugal); Correia, J.B. [LNEG, Estrada do Paco do Lumiar, 1649-038 Lisboa (Portugal); Carvalho, P.A. [ICEMS, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Departamento de Bioengenharia, Instituto Superior Tecnico, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

    2012-07-15

    The major challenge in producing tungsten-nanodiamond composites by ball milling lies in successfully dispersing carbon nanoparticles in the metallic matrix while keeping carbide formation at a minimum. Processing windows for carbide minimization have been established through systematic variation of the nanodiamond fraction, milling energy and milling time. Materials characterization has been carried out by X-ray diffraction, scanning and transmission electron microscopy and microhardness testing. Nanostructured matrices with homogeneously dispersed particles that preserved the diamond structure have been produced. Differential thermal analysis has been used to evaluate the composites thermal stability.

  12. A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

    OpenAIRE

    Choi, Yun-Wang; Oh, Sung-Rok; Choi, Byung-Keol

    2017-01-01

    We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite m...

  13. 21 CFR 73.1647 - Copper powder.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Copper powder. 73.1647 Section 73.1647 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1647 Copper powder. (a) Identity. (1) The color additive copper powder is a very fine free-flowing metallic powder prepared from virgin electrolytic copper. It...

  14. Nano-composite powders Ag-SnO2 prepared by reactive milling sintering and microstructural evolution

    International Nuclear Information System (INIS)

    Lorrain, Nathalie

    2000-01-01

    This work aims at controlling the synthesis and the sintering of nano-composite powders Ag-SnO 2 in order to obtain a dense and nano-structured material for electrical contact as a substitute of the toxic compound Ag - CdO. The powder is prepared by reactive milling from silver oxide (Ag 2 O) and silver bronze (Ag 3 Sn) powders. This process leads to a fine dispersion of silver and tin oxide nanometer sized particles. We first studied the mechanisms of reaction promoted by milling in vacuum and in air. A two-stage oxidation of tin in Ag 3 Sn occurs: during forced contact with Ag 2 O, tin oxidises in SnO, then in SnO 2 . In air, gaseous oxygen also participates to the oxidation of tin in SnO 2 but the reaction is slower because of the formation of silver carbonates from a reaction of Ag 2 O with CO 2 .Then the sintering behaviour of the nano-composite powder as a function of the compacting pressure and of the heating rate has been studied. We show: (i) a diffusion of pure silver towards porosity and free surfaces (exo-diffusion) which destroys the nano-structure and (ii) a severe de-densification. We show that the origin of these phenomena is due to carbonates on to the Ag 2 O starting powder, which are incorporated, in the milled Ag-SnO 2 powder in course of milling; during sintering, decomposition gases generate internal stresses. Low stresses lead to a diffusional creep with exo-diffusion whereas high stresses induce an intensive de-densification by local plastic deformation but no exo-diffusion. A modelling shows that exo-diffusion is limited by heating very quickly a strongly compacted powder that contains a high quantity of carbonates. The experimental results confirm the predictions of the model. Finally, we propose solutions allowing a full densification and a process for decreasing the tin oxide concentration. (author) [fr

  15. Experimental and numerical studies on laser-based powder deposition of slurry erosion resistant materials

    Science.gov (United States)

    Balu, Prabu

    Slurry erosion (the removal of material caused by the randomly moving high velocity liquid-solid particle mixture) is a serious issue in crude oil drilling, mining, turbines, rocket nozzles, pumps, and boiler tubes that causes excessive downtime and high operating costs as a result of premature part failure. The goal of this research is to enhance the service life of high-value components subjected to slurry erosion by utilizing the concept of functionally graded metal-ceramic composite material (FGMCCM) in which the favorable properties of metal (toughness, ductility, etc.) and ceramic (hardness) are tailored smoothly to improve erosion resistance. Among the potential manufacturing processes, such as the laser-based powder deposition (LBPD), the plasma transferred arc (PTA), and the thermal spray the LBPD process offers good composition and microstructure control with a high deposition rate in producing the FGMCCM. This research focuses on the development of nickel-tungsten carbide (Ni-WC) based FGMCCM using the LBPD process for applications the above mentioned. The LBPD of Ni-WC involves the introduction of Ni and WC powder particle by an inert gas into the laser-formed molten pool at the substrate via nozzles. The LBPD of Ni-WC includes complex multi-physical interactions between the laser beam, Ni-WC powder, substrate, and carrier and shielding gases that are governed by a number of process variables such as laser power, scanning speed, and powder flow rate. In order to develop the best Ni-WC based slurry erosion resistant material using the LBPD process, the following challenges associated with the fabrication and the performance evaluation need to be addressed: 1) flow behavior of the Ni-WC powder and its interaction with the laser, 2) the effect of the process variables, the material compositions, and the thermo-physical properties on thermal cycles, temperature gradient, cooling rate, and residual stress formation within the material and the subsequent

  16. Composition-dependent nanostructure of Cu(In,Ga)Se{sub 2} powders and thin films

    Energy Technology Data Exchange (ETDEWEB)

    Schnohr, C.S., E-mail: c.schnohr@uni-jena.de [Institut für Festkörperphysik, Friedrich-Schiller-Universität Jena, Max-Wien-Platz 1, 07743 Jena (Germany); Kämmer, H.; Steinbach, T.; Gnauck, M. [Institut für Festkörperphysik, Friedrich-Schiller-Universität Jena, Max-Wien-Platz 1, 07743 Jena (Germany); Rissom, T.; Kaufmann, C.A.; Stephan, C. [Helmholtz-Zentrum Berlin für Materialien und Energie, Hahn-Meitner-Platz 1, 14109 Berlin (Germany); Schorr, S. [Helmholtz-Zentrum Berlin für Materialien und Energie, Hahn-Meitner-Platz 1, 14109 Berlin (Germany); Institut für Geologische Wissenschaften, Freie Universität Berlin, Malteserstr. 74-100, 12249 Berlin (Germany)

    2015-05-01

    Atomic-scale structural parameters of Cu(In,Ga)Se{sub 2} powders and polycrystalline thin films were determined as a function of the In and Cu contents using X-ray absorption spectroscopy. No difference in the two sample types is observed for the average bond lengths demonstrating the strong tendency towards bond length conservation typical for tetrahedrally coordinated semiconductors. In contrast, the bond length variation is significantly smaller in the thin films than in the powders, particularly for Cu-poor material. This difference in the nanostructure is proposed to originate from differences in the preparation conditions, most prominently from the different history of Cu composition. - Highlights: • Cu(In,Ga)Se{sub 2} powders and thin films are studied with X-ray absorption spectroscopy. • Structural parameters are determined as a function of the In and Cu contents. • The element-specific average bond lengths are identical for powders and thin films. • The Ga-Se/In-Se bond length variation is smaller for thin films than for powders. • The differences are believed to stem from the different history of the Cu content.

  17. Studies on unusually reactive metal powders. Preparation of new organometallic and organic compounds including potential new catalysts. Final report, July 1, 1980-December 31, 1984

    International Nuclear Information System (INIS)

    Rieke, R.D.

    1985-06-01

    This research project was involved with the preparation and study of highly reactive metal powders prepared by the reduction of metal salts with alkali metals. Studies concentrated on nickel, copper, cadmium, uranium, iron, and magnesium. The nickel powders have been found to react rapidly with benzylic halides, and the resulting organonickel complexes yield dibenzyl. Aryl halides react rapidly with the nickel powders to produce biaryl compounds in high yields. Benzylic halides react with the nickel powders in the presence of acylhalides to produce benzyl ketones in high yields. Reactions of ROCOCOC1 and benzylic halides with nickel powders yield benzyl ketones. These reactions proceed with a wide variety of substituents on the phenyl ring of the benzylic halides. Highly reactive uranium has been prepared, and found to react with a variety of oxygen containing substrates, such as nitrobenzene to yield azo benzene. Highly reactive magnesium has opened up a totally new area of low temperature Grignard chemistry. The preparation of highly reactive copper has allowed the direct preparation of organocopper species directly from organic halides. 16 refs., 6 tabs

  18. Synchrotron hard X-ray imaging of shock-compressed metal powders

    Science.gov (United States)

    Rutherford, Michael E.; Chapman, David J.; Collinson, Mark A.; Jones, David R.; Music, Jasmina; Stafford, Samuel J. P.; Tear, Gareth R.; White, Thomas G.; Winters, John B. R.; Drakopoulos, Michael; Eakins, Daniel E.

    2015-06-01

    This poster will present the application of a new, high-energy (50 to 250 keV) synchrotron X-ray radiography technique to the study of shock-compressed granular materials. Following plate-impact loading, transmission radiography was used to quantitatively observe the compaction and release processes in a range of high-Z metal powders (e.g. Fe, Ni, Cu). By comparing the predictions of 3D numerical models initialized from X-ray tomograms-captured prior to loading-with experimental results, this research represents a new approach to refining mesoscopic compaction models. The authors gratefully acknowledge the ongoing support of Imperial College London, EPSRC, STFC and the Diamond Light Source, and AWE Plc.

  19. Microstructures and Properties of 40Cu/Ag(Invar) Composites Fabricated by Powder Metallurgy and Subsequent Thermo-Mechanical Treatment

    Science.gov (United States)

    Zhang, Xin; Huang, Yingqiu; Liu, Xiangyu; Yang, Lei; Shi, Changdong; Wu, Yucheng; Tang, Wenming

    2018-03-01

    Composites of 40Cu/Ag(Invar) were prepared via pressureless sintering and subsequent thermo-mechanical treatment from raw materials of electroless Ag-plated Invar alloy powder and electrolytic Cu powder. Microstructures and properties of the prepared composites were studied to evaluate the effect of the Ag layer on blocking Cu/Invar interfacial diffusion in the composites. The electroless-plated Ag layer was dense, uniform, continuous, and bonded tightly with the Invar alloy substrate. During sintering of the composites, the Ag layer effectively prevented Cu/Invar interfacial diffusion. During cold-rolling, the Ag layer was deformed uniformly with the Invar alloy particles. The composites exhibited bi-continuous network structure and considerably improved properties. After sintering at 775 °C and subsequent thermo-mechanical treatment, the 40Cu/Ag(Invar) composites showed satisfactory comprehensive properties: relative density of 99.0 pct, hardness of HV 253, thermal conductivity of 55.7 W/(m K), and coefficient of thermal expansion of 11.2 × 10-6/K.

  20. Niobium-base superalloys via powder metallurgy technology

    International Nuclear Information System (INIS)

    Loria, E.A.

    1987-01-01

    This paper provides some insight into an area that has been neglected, namely the possibility of developing high-strength, niobium-base alloys by improved oxidation resistance via the consolidation of rapidly solidified powders. Powder metallurgy (P/M) is an attractive processing technique because of its flexibility and versatility, and it may provide the alloys with properties and workability not obtainable via metal casting. A critical review of both U.S. and Russian literature is presented along with suggestions on the most promising compositions and processing techniques available to meet these competing goals. Previous work on many niobium alloys reveals that long term properties are retained well above those obtained on nickel-base superalloys. Cast and wrought alloys extend specific strength beyond 1200 0 C (2200 0 F), but lack oxidation resistance. Remarkable oxidation resistance is obtained, however, on miniature castings of certain ternary alloys which are too brittle for any processing. A better understanding of the oxidation mechanism is necessary before the proper P/M (RST) approach is taken on compositions which could provide compatibility between the two competing goals through grain refinement and a homogeneous distribution of the contributory phases. Finally, ways to up-scale production of Nb powder are discussed, including thermodynamic feasibility for the direct reduction of NbCl/sub 5/ in a 1.5 MW plasma reactor

  1. Metal-composite adhesion based on diazonium chemistry.

    Science.gov (United States)

    Oweis, Yara; Alageel, Omar; Kozak, Paige; Abdallah, Mohamed-Nur; Retrouvey, Jean-Marc; Cerruti, Marta; Tamimi, Faleh

    2017-11-01

    Composite resins do not adhere well to dental alloys. This weak bond can result in failure at the composite-metal interface in fixed dental prostheses and orthodontic brackets. The aim of this study was to develop a new adhesive, based on diazonium chemistry, to facilitate chemical bonding between dental alloys and composite resin. Samples of two types of dental alloys, stainless steel and cobalt chromium were primed with a diazonium layer in order to create a surface coating favorable for composite adhesion. Untreated metal samples served as controls. The surface chemical composition of the treated and untreated samples was analyzed by X-ray photoelectron spectroscopy (XPS) and the tensile strength of the bond with composite resin was measured. The diazonium adhesive was also tested for shear bond strength between stainless steel orthodontic brackets and teeth. XPS confirmed the presence of a diazonium coating on the treated metals. The coating significantly increased the tensile and shear bond strengths by three and four folds respectively between the treated alloys and composite resin. diazonium chemistry can be used to develop composite adhesives for dental alloys. Diazonium adhesion can effectively achieve a strong chemical bond between dental alloys and composite resin. This technology can be used for composite repair of fractured crowns, for crown cementation with resin based cements, and for bracket bonding. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  2. Metallic and intermetallic-bonded ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

  3. Superplasticity in powder metallurgy aluminum alloys and composites

    International Nuclear Information System (INIS)

    Mishra, R.S.; Bieler, T.R.; Mukherjee, A.K.

    1995-01-01

    Superplasticity in powder metallurgy Al alloys and composites has been reviewed through a detailed analysis. The stress-strain curves can be put into 4 categories: classical well-behaved type, continuous strain hardening type, continuous strain softening type and complex type. The origin of these different types of is discussed. The microstructural features of the processed material and the role of strain have been reviewed. The role of increasing misorientation of low angle boundaries to high angle boundaries by lattice dislocation absorption is examined. Threshold stresses have been determined and analyzed. The parametric dependencies for superplastic flow in modified conventional aluminum alloys, mechanically alloyed alloys and Al alloy matrix composites is determined to elucidate the superplastic mechanism at high strain rates. The role of incipient melting has been analyzed. A stress exponent of 2, an activation energy equal to that for grain boundary diffusion and a grain size dependence of 2 generally describes superplastic flow in modified conventional Al alloys and mechanically alloyed alloys. The present results agree well with the predictions of grain boundary sliding models. This suggests that the mechanism of high strain rate superplasticity in the above-mentioned alloys is similar to conventional superplasticity. The shift of optimum superplastic strain rates to higher values is a consequence of microstructural refinement. The parametric dependencies for superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of 313 kJ/mol best describes the composites having SiC reinforcements. The role of shape of the reinforcement (particle or whisker) and processing history is addressed. The analysis suggests that the mechanism for superplasticity in composites is interface diffusion controlled grain boundary sliding

  4. ECAP – New consolidation method for production of aluminium matrix composites with ceramic reinforcement

    Directory of Open Access Journals (Sweden)

    Mateja Šnajdar Musa

    2013-06-01

    Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.

  5. Direct metal laser deposition of titanium powder Ti-6Al-4V

    Science.gov (United States)

    Bykovskiy, D. P.; Petrovskiy, V. N.; Sergeev, K. L.; Osintsev, A. V.; Dzhumaev, P. S.; Polskiy, V. I.

    2017-12-01

    The paper presents the results of mechanical properties study of the material produced by direct metal laser deposition of VT6 titanium powder. The properties were determined by the results of stretching at tensile testing machine, as well as compared with the properties of the same rolled material. These results show that obtained samples have properties on the level or even higher than that ones of the samples obtained from the rolled material in a certain range of technological regimes.

  6. Metal Matrix Composites Reinforced by Nano-Particles—A Review

    Directory of Open Access Journals (Sweden)

    Riccardo Casati

    2014-03-01

    Full Text Available Metal matrix composites reinforced by nano-particles are very promising materials, suitable for a large number of applications. These composites consist of a metal matrix filled with nano-particles featuring physical and mechanical properties very different from those of the matrix. The nano-particles can improve the base material in terms of wear resistance, damping properties and mechanical strength. Different kinds of metals, predominantly Al, Mg and Cu, have been employed for the production of composites reinforced by nano-ceramic particles such as carbides, nitrides, oxides as well as carbon nanotubes. The main issue of concern for the synthesis of these materials consists in the low wettability of the reinforcement phase by the molten metal, which does not allow the synthesis by conventional casting methods. Several alternative routes have been presented in literature for the production of nano-composites. This work is aimed at reviewing the most important manufacturing techniques used for the synthesis of bulk metal matrix nanocomposites. Moreover, the strengthening mechanisms responsible for the improvement of mechanical properties of nano-reinforced metal matrix composites have been reviewed and the main potential applications of this new class of materials are envisaged.

  7. Mechanical stimulated reaction of metal/polymer mixed powders; Kinzoku/kobunshi kongo funmatsu no kikaiteki reiki hanno

    Energy Technology Data Exchange (ETDEWEB)

    Tobita, M.; Sakakibara, A.; Takemoto, Y. [Okayama University, Okayama (Japan). Faculty of Engineering; Iwabu, H. [Kurare Co. Ltd., Osaka (Japan)

    1999-12-15

    Mechanical grinding (MG) with mechanically stimulated reaction was performed on metal/polymer mixed powders. The starting materials used in this study were the metals of Mg, Ti and Mg{sub 2}Ni powders, arid polymer of PTFE, PVC and PE powders. The MG process was investigated using XRD, IR, SEM and TEM. According to XRD results, magnesium fluoride (MgF{sub 2}, TiF{sub 2}) and chloride (MgCl{sub 2}) were detected from MG products of the Mg/PTFE, Ti/PTFE and Mg/PVC blending systems, respectively. Explosive reaction was found during MG of both Mg/PTFE and Ti/PTFE. It was also confirmed by XRD results that the production of MgF{sub 2} had already been formed just before the explosive reaction in Mg/PTFE system. It was found from IR analysis that C-C single bond in the polymers, not only both in PTFE and PVC but also in PE, changed to double bond C=C. Hydrogen produced due to decomposition of PE on blending Mg{sub 2}Ni/PE was absorbed into C-Mg{sub 2}Ni-H as amorphous solutes. These mechanically stimulated reaction was powerful method for decomposition of engineering plastics. (author)

  8. Assessment of properties thermal sprayed coatings realised using cermet blend powder

    Directory of Open Access Journals (Sweden)

    J. Brezinová

    2014-10-01

    Full Text Available The article deals with the assessment of selected properties of plasma sprayed coatings based on ZrSiO4 doped with different volume fractions of metal dopant (Ni. Mixed powders are cermet blends. Aim of the work consists of verificating the possibility to replace the application of Ni interlayer by adding Ni directly to the ceramic powder and apply them together in a single technological operation. The coatings were studied from point of view of their structure, porosity, adhesion of the coatings in relation to the volume of dopant added and wear resistance. The best properties reached composite coating doped with 12 % Ni.

  9. Low-temperature densification and excellent thermal properties of W–Cu thermal-management composites prepared from copper-coated tungsten powders

    International Nuclear Information System (INIS)

    Zhang, Lianmeng; Chen, Wenshu; Luo, Guoqiang; Chen, Pingan; Shen, Qiang; Wang, Chuanbin

    2014-01-01

    Highlights: • High-density (98.4%) W–20 wt.%Cu composites were low-temperature fabricated. • A highly pure Cu network and a homogenous microstructure formed in the composites. • The interfaces between W and Cu are well bonded with no spaces. • The composites have excellent thermal properties. -- Abstract: High-density W–20 wt.%Cu composites containing a Cu-network structure and exhibiting good thermal properties were fabricated by low-temperature hot-press sintering from high-purity copper-coated tungsten powders. The relative density of W–20 wt.%Cu composites sintered at 950 °C–100 MPa–2 h was 98.4%. The low-temperature densification of W–Cu composites occurs because the sintering mode of the coated particles involves only sintering of Cu to Cu, rather than both Cu to W and Cu to Cu, as required for conventional powder particles. The microstructure shows that a network of high-purity Cu extends throughout the composites, and that the W is distributed homogeneously; the interfaces between W and Cu show good contact. The composites have excellent thermal conductivity (239 W/(m K)) and a relatively low coefficient of thermal expansion (7.4 × 10 −6 /K), giving them some of the best properties reported to date for thermal-management materials. The excellent performance is mainly because of their structure, which arises from the characteristics of the high-purity copper-coated tungsten powders

  10. Powder-based synthesis of nanocrystalline material components for structural application. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Ilyuschenko, A.F.; Ivashko, V.S.; Okovity, V.A. [Powder Metallurgy Research Inst., Minsk (Belarus)] [and others

    1998-12-01

    Hydroxiapate spray coatings and substrates for implant production as well as multilayered metal ceramic coatings from nanocrystalline materials are a subject of the investigation. The work aims at the improvement of quality of said objects. This study has investigated the processes of hydroxiapatite powder production. Sizes, shapes and relief of initial HA powder surface are analyzed using SEM and TEM. Modes of HA plasma spraying on a substrate from titanium and associated compositions of traditional and nanocrystalline structure are optimized. The quality of the sprayed samples are studied using X-ray phase analysis and metallographic analysis. The results of investigations of bioceramic coating spraying on titanium are theoretically generalized, taking into account obtained experimental data. The results of investigations of ion-beam technology are presented for spraying multilayered coatings consisting of alternating metal-ceramic layers of nanocrystalline structure.

  11. Preparation of alumina-chromium composites by reactive hot-pressing Al + Cr2O3 based powders

    International Nuclear Information System (INIS)

    Osso, D.; Mocellin, A.; Caer, G. le; Pianelli, A.

    1993-01-01

    Chromium-Alumina based composites have been obtained by reactive sintering under load and vacuum of various powder blends. The starting mixtures have been prepared from commercially available aluminium metal, chromium and aluminium oxides, and a thermally unstable titanium compound respectively. Differential thermal analysis (DTA) and differential calorimetry (DSC) as well as X-ray diffraction were used to identify chemical transformations taking place within the system. Microstructure changes were observed via scanning electron microscopy (SEM) with an energy dispersive spectroscopy system (EDS). Chemical reactions in relevant binary subsystems have been investigated qualitatively in order to understand the course of events in the more complex quaternary mixtures. The possibilities of forming intermetallic phases in both the Al-Ti and Cr-Ti systems and of dissolving some Cr 2 O 3 into the product Al 2 O 3 phase have been considered. The influence of such parameters as thermal schedule and initial aluminium content on those side reactions and the resulting microstructures was investigated. (orig.)

  12. Two layer powder pressing

    International Nuclear Information System (INIS)

    Schreiner, H.

    1979-01-01

    First, significance and advantages of sintered materials consisting of two layers are pointed out. By means of the two layer powder pressing technique metal powders are formed resulting in compacts with high accuracy of shape and mass. Attributes of basic powders, different filling methods and pressing techniques are discussed. The described technique is supposed to find further applications in the field of two layer compacts in the near future

  13. Composite pipe to metal joint

    Energy Technology Data Exchange (ETDEWEB)

    Leslie, James C.; Leslie, II, James C.; Heard, James; Truong, Liem V.; Josephson, Marvin

    2017-06-27

    A method for making a metal to composite tube joint including selecting an elongated interior fitting constructed with an exterior barrel, reduced in exterior diameter to form a distally facing annular shoulder and then projecting still further distally to form an interior sleeve having a radially outwardly facing bonding surface. Selecting an elongated metal outer sleeve formed proximally with a collar constructed for receipt over the barrel and increased in interior diameter and projecting distally to form an exterior sleeve having a radially inwardly facing bonding surface cooperating with the first bonding surface to form an annulus receiving an extremity of a composite tube and a bond bonding the extremity of the tube to the bonding surfaces.

  14. Effect of Metal Additives on the Combustion Characteristics of High-Energy Materials

    OpenAIRE

    Korotkikh, Aleksandr Gennadievich; Glotov, Oleg; Sorokin, Ivan

    2016-01-01

    Thermodynamic calculation of combustion parameters and equilibrium composition of HEMs combustion products showed, that at the increase of aluminum powder dispersity the specific impulse and combustion temperature of solid propellants are reduced due to the decrease of the mass fraction of active aluminum in particles. Partial or complete replacement of aluminum by metal powder (B, Mg, AlB[2], Al\\Mg alloy, Fe, Ti and Zr) in HEMs composition leads to the reduce of the specific impulse and comb...

  15. Synthesis and densification of Cu added Fe-based BMG composite powders by gas atomization and electrical explosion of wire

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J.C., E-mail: jckimpml@ulsan.ac.k [University of Ulsan, School of Materials Science and Engineering, Ulsan 680-749 (Korea, Republic of); Ryu, H.J.; Kim, J.S. [University of Ulsan, School of Materials Science and Engineering, Ulsan 680-749 (Korea, Republic of); Kim, B.K.; Kim, Y.J. [Department of Powder Materials, Korea Institute of Materials Science, Changwon 641-831 (Korea, Republic of); Kim, H.J. [Advanced Materials Division, Korea Institute of Industrial Technology, Incheon 406-130 (Korea, Republic of)

    2009-08-26

    In this study, the Fe-based (Fe-C-Si-B-P-Cr-Mo-Al) BMG powders were produced by the high pressure gas atomization process, and they were combined with the ductile Cu powders produced by the electrical explosion of wire (EEW). The Fe-based amorphous powders and Cu added BMG composite powders were compacted by the spark plasma sintering (SPS) processes into cylindrical shape. In the SPS press, the as-prepared powders were sintered at 793 K and 843 K. The relative density increased to 98% when the pressure increased up to 500 MPa by optimum control of the SPS process parameters. The micro-Vickers hardness was over 1100 Hv.

  16. Noble Metal/Ceramic Composites in Flame Processes

    DEFF Research Database (Denmark)

    Schultz, Heiko; Madler, Lutz; Strobel, Reto

    conditions influence the resulting noble metal particles size in those systems [1]. For every specific application the particle size and the metal/metal oxide interaction affect the performance of these nano-composite materials [2]. Recently, aerosol processes have been successfully used to produce platinum...

  17. Nanoclay/Polymer Composite Powders for Use in Laser Sintering Applications: Effects of Nanoclay Plasma Treatment

    Science.gov (United States)

    Almansoori, Alaa; Majewski, Candice; Rodenburg, Cornelia

    2017-11-01

    Plasma-etched nanoclay-reinforced Polyamide 12 (PA12) powder is prepared with its intended use in selective laser sintering (LS) applications. To replicate the LS process we present a downward heat sintering (DHS) process, carried out in a hot press, to fabricate tensile test specimens from the composite powders. The DHS parameters are optimized through hot stage microscopy, which reveal that the etched clay (EC)-based PA12 (EC/PA12) nanocomposite powder melts at a temperature 2°C higher than that of neat PA12, and 1-3°C lower than that of the nonetched clay-based nanocompsite (NEC/PA12 composite). We show that these temperature differences are critical to successful LS. The distribution of EC and NEC onto PA12 is investigated by scanning electron microscopy (SEM). SEM images show clearly that the plasma treatment prevents the micron-scale aggregation of the nanoclay, resulting in an improved elastic modulus of EC/PA12 when compared with neat PA12 and NEC/PA12. Moreover, the reduction in elongation at break for EC/PA12 is less pronounced than for NEC/PA12.

  18. Ceramic/Metal Composites with Positive Temperature Dependence of Thermal Conductivity

    International Nuclear Information System (INIS)

    Li Jianhui; Yu Qi; Sun Wei; Zhang Rui; Wang Ke; Li Jingfeng; Ichigozaki, Daisuke

    2013-01-01

    Most materials show decreasing thermal conductivity with increasing temperature, but an opposite temperature dependence of thermal conductivity is required for some industrial applications. The present work was conducted with a motivation to develop composite materials with a positive temperature dependence of thermal conductivity. ZrO 2 / stainless steel powders (304L) composite, with 3% stearic acid, was prepared by normal sintering under the protecting of Ar after mixing by mechanical ball milling technique. With the 304L content increasing from 10% to 20%, the thermal conductivity values increased. For all samples, the thermal conductivity in the temperature range of room temperature to 700 °C decreased with temperature below 300 °C, and then began to increase. The increasing thermal conductivity of the composites (within the high temperature range was attributed to the difference of the thermal conductivity and thermal expansion coefficient between ZrO 2 ceramic and 304L stainless steel powders. Two simple models were also used to estimate the thermal conductivity of the composites, which were in good agreement with the experiment results.

  19. [Advances in studies on bear bile powder].

    Science.gov (United States)

    Zhou, Chao-fan; Gao, Guo-jian; Liu, Ying

    2015-04-01

    In this paper, a detailed analysis was made on relevant literatures about bear bile powder in terms of chemical component, pharmacological effect and clinical efficacy, indicating bear bile powder's significant pharmacological effects and clinical application in treating various diseases. Due to the complex composition, bear bile powder is relatively toxic. Therefore, efforts shall be made to study bear bile powder's pharmacological effects, clinical application, chemical composition and toxic side-effects, with the aim to provide a scientific basis for widespread reasonable clinical application of bear bile powder.

  20. Microstructure and Mechanical Behavior of Microwave Sintered Cu50Ti50 Amorphous Alloy Reinforced Al Metal Matrix Composites

    Science.gov (United States)

    Reddy, M. Penchal; Ubaid, F.; Shakoor, R. A.; Mohamed, A. M. A.

    2018-06-01

    In the present work, Al metal matrix composites reinforced with Cu-based (Cu50Ti50) amorphous alloy particles synthesized by ball milling followed by a microwave sintering process were studied. The amorphous powders of Cu50Ti50 produced by ball milling were used to reinforce the aluminum matrix. They were examined by x-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and compression testing. The analysis of XRD patterns of the samples containing 5 vol.%, 10 vol.% and 15 vol.% Cu50Ti50 indicates the presence of Al and Cu50Ti50 peaks. SEM images of the sintered composites show the uniform distribution of reinforced particles within the matrix. Mechanical properties of the composites were found to increase with an increasing volume fraction of Cu50Ti50 reinforcement particles. The hardness and compressive strength were enhanced to 89 Hv and 449 MPa, respectively, for the Al-15 vol.% Cu50Ti50 composites.

  1. Inhalation carcinogenicity study with nickel metal powder in Wistar rats

    International Nuclear Information System (INIS)

    Oller, Adriana R.; Kirkpatrick, Daniel T.; Radovsky, Ann; Bates, Hudson K.

    2008-01-01

    Epidemiological studies of nickel refinery workers have demonstrated an association between increased respiratory cancer risk and exposure to certain nickel compounds (later confirmed in animal studies). However, the lack of an association found in epidemiological analyses for nickel metal remained unconfirmed for lack of robust animal inhalation studies. In the present study, Wistar rats were exposed by whole-body inhalation to 0, 0.1, 0.4, and 1.0 mg Ni/m 3 nickel metal powder (MMAD = 1.8 μm, GSD = 2.4 μm) for 6 h/day, 5 days/week for up to 24 months. A subsequent six-month period without exposures preceded the final euthanasia. High mortality among rats exposed to 1.0 mg Ni/m 3 nickel metal resulted in the earlier termination of exposures in this group. The exposure level of 0.4 mg Ni/m 3 was established as the MTD for the study. Lung alterations associated with nickel metal exposure included alveolar proteinosis, alveolar histiocytosis, chronic inflammation, and bronchiolar-alveolar hyperplasia. No increased incidence of neoplasm of the respiratory tract was observed. Adrenal gland pheochromocytomas (benign and malignant) in males and combined cortical adenomas/carcinomas in females were induced in a dose-dependent manner by the nickel metal exposure. The incidence of pheochromocytomas was statistically increased in the 0.4 mg Ni/m 3 male group. Pheochromocytomas appear to be secondary to the lung toxicity associated with the exposure rather than being related to a direct nickel effect on the adrenal glands. The incidence of cortical tumors among 0.4 mg Ni/m 3 females, although statistically higher compared to the concurrent controls, falls within the historical control range; therefore, in the present study, this tumor is of uncertain relationship to nickel metal exposure. The lack of respiratory tumors in the present animal study is consistent with the findings of the epidemiological studies

  2. Effects of Polyethylene Grafted Maleic Anhydride on the Mechanical, Morphological, and Swelling Properties of Poly (Vinyl Chloride / Epoxidized Natural Rubber / Kenaf Core Powder Composites

    Directory of Open Access Journals (Sweden)

    Rohani Abdul Majid

    2014-10-01

    Full Text Available The effects of polyethylene grafted maleic anhydride (PE-g-MA on the properties of poly (vinyl chloride/epoxidized natural rubber (PVC/ENR kenaf core powder composites were studied, with four different loadings of kenaf core powder (5, 10, 15, and 20 phr. The tensile properties indicated that the strength and elongation at break of the composites exhibited an increase for samples with PE-g-MA. Morphological analysis using a scanning electron microscope (SEM showed better dispersion of kenaf fiber with the addition of PE-g-MA and less kenaf powder agglomeration. Furthermore, the swelling index indicated that composites with PE-g-MA showed lower toluene absorption than composites without PE-g-MA.

  3. Production of a low young modulus titanium alloy by powder metallurgy

    Directory of Open Access Journals (Sweden)

    Dalcy Roberto dos Santos

    2005-12-01

    Full Text Available Titanium alloys have several advantages over ferrous and non-ferrous metallic materials, such as high strengthto-weight ratio and excellent corrosion resistance. A blended elemental titanium powder metallurgy process has been developed to offer low cost commercial products. The process employs hydride-dehydride (HDH powders as raw material. In this work, results of the Ti-35Nb alloy sintering are presented. This alloy due to its lower modulus of elasticity and high biocompatibility is a promising candidate for aerospace and medical use. Samples were produced by mixing of initial metallic powders followed by uniaxial and cold isostatic pressing with subsequent densification by isochronal sintering between 900 up to 1600 °C, in vacuum. Sintering behavior was studied by means of microscopy and density. Sintered samples were characterized for phase composition, microstructure and microhardness by X-ray diffraction, scanning electron microscopy and Vickers indentation, respectively. Samples sintered at high temperatures display a fine plate-like alpha structure and intergranular beta. A few remaining pores are still found and density above 90% for specimens sintered in temperatures over 1500 °C is reached.

  4. Processing and properties of carbon nanofibers reinforced epoxy powder composites

    International Nuclear Information System (INIS)

    Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

    2011-01-01

    Commercially available CNFs (diameter 30–300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

  5. Processing and properties of carbon nanofibers reinforced epoxy powder composites

    Science.gov (United States)

    Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

    2011-11-01

    Commercially available CNFs (diameter 30-300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

  6. Study on erosion behaviour of hybrid aluminium composite

    Science.gov (United States)

    Vishwas, D. K.; Chandrappa, C. N.; Venkatesh, Shreyas

    2018-04-01

    The origin of the light metals, as compared to other metals in this century, is noticeable and an exciting area of expansion for innovation. Light metals, are need of the day in engineering, among them application of aluminium and its alloys is enormous. we observe that these metals tend to have a progressive loss of metal from having contact surface with other metals. Erosion is one such wear process, where damage occurs by the repeated application of high localised stresses. Erosion due to impact of solid particle, is a significant problem. In the present work, the erosion behaviour of hybrid aluminium composite is studied. AL 6061 is used as the base alloy. AL 6061 alloy has excellent corrosion resistance but poor wear resistance. So, in order to have improved properties, it is reinforced with Tungsten Chromium Nickel powder in varied proportions by the method of stir casting. The results are compared with the as-cast Al-alloy to determine the improvement in mechanical properties. The tests were conducted in ASTM G76 setup, to determine solid particle erosion behaviour and the results of the hybrid composite were compared with that of as-cast AL 6061 alloy. It was evident that mass loss was maximum at 300 inclinations, which is a characteristic of ductile materials. It was observed that upon increasing the percentages of reinforcement (wt.%), the wear resistance of the hybrid composite increased significantly. It was also observed that the inclusion of tungsten-chromium-nickel powder increased the hardness of the hybrid composite significantly.

  7. Improvement of Tribological Properties of Metal Matrix Composites by Means of Slide Burnishing

    Directory of Open Access Journals (Sweden)

    Piotr BEDNARSKI

    2013-12-01

    Full Text Available Burnishing of metal surfaces can affect positively tribological and mechanical properties such as fatigue strength, wear resistance, contact stiffness and bearing capacity. Burnishing affects the entire surface topography, including surface roughness, radii of curvature of peaks and valleys, slope angles and more. We have studied A1Mg1SiCu (6xxx series aluminum matrix composites with a reinforcing phase of Al2O3 which exhibits good workability but poor machinability. The second series studied was based on an AlSi alloy (A-390 reinforced with SiC – this one characterized by poor workability but good machinability. Materials have been prepared by mixing metal powders with the reinforcement, cold pressing, sintering, hot extrusion and heat treatment. We have determined surface roughness with a Hommel tester; the arithmetical mean for A1Mg1SiCu (A6061 + Al2O3 was ~1 µm before burnishing and ~0.15 mm after burnishing. We have also determined the bearing capacity at 50 % with the same tester: before burnishing 2.30 µm and 0.47 µm afterwards for A6061 + Al2O3; before 2.30 µm, afterwards 0.37 µm for A390 + SiC. Vickers microhardness at the surface with respect to the core increases 30 % for the Al2O3 containing composite and 50 % for the SiC containing composite.DOI: http://dx.doi.org/10.5755/j01.ms.19.4.2404

  8. Composite elements with superconducting ceramic materials and preparation process

    International Nuclear Information System (INIS)

    Drifford, M.; Lambard, J.

    1990-01-01

    Supraconducting ceramic powder is introduced in a ductile metal with an open porosity, then the tube is sealed at both ends and necked to form a composite element which is sintered and the ceramic becomes superconductive by gaseous diffusion. Then the composite element can be placed into a gasproof cladding [fr

  9. The Influence of Al2O3 Powder Morphology on the Properties of Cu-Al2O3 Composites Designed for Functionally Graded Materials (FGM)

    Science.gov (United States)

    Strojny-Nędza, Agata; Pietrzak, Katarzyna; Węglewski, Witold

    2016-08-01

    In order to meet the requirements of an increased efficiency applying to modern devices and in more general terms science and technology, it is necessary to develop new materials. Combining various types of materials (such as metals and ceramics) and developing composite materials seem to be suitable solutions. One of the most interesting materials includes Cu-Al2O3 composite and gradient materials (FGMs). Due to their potential properties, copper-alumina composites could be used in aerospace industry as rocket thrusters and components in aircraft engines. The main challenge posed by copper matrix composites reinforced by aluminum oxide particles is obtaining the uniform structure with no residual porosity (existing within the area of the ceramic phase). In the present paper, Cu-Al2O3 composites (also in a gradient form) with 1, 3, and 5 vol.% of aluminum oxide were fabricated by the hot pressing and spark plasma sintering methods. Two forms of aluminum oxide (αAl2O3 powder and electrocorundum) were used as a reinforcement. Microstructural investigations revealed that near fully dense materials with low porosity and a clear interface between the metal matrix and ceramics were obtained in the case of the SPS method. In this paper, the properties (mechanical, thermal, and tribological) of composite materials were also collected and compared. Technological tests were preceded by finite element method analyses of thermal stresses generated in the gradient structure, and additionally, the role of porosity in the formation process of composite properties was modeled. Based on the said modeling, technological conditions for obtaining FGMs were proposed.

  10. Investigation of the low-speed impact behavior of dual particle size metal matrix composites

    International Nuclear Information System (INIS)

    Cerit, Afşın Alper

    2014-01-01

    Highlights: • AA2124 matrix composites reinforced with SiC particles were manufactured. • Low-speed impact behaviors of composites were investigated. • Composites were manufactured with single (SPS) and dual particle sizes (DPS). • Impact behaviors of DPS composites are more favorable than the SPS composites. • Approximately 50–60% of input energy was absorbed by the composite samples. - Abstract: SiC-reinforced aluminum matrix composites were manufactured by powder metallurgy using either single or dual particle sized SiC powders and samples sintered under argon atmosphere. Quasi-static loading, low-speed impact tests and hardness tests were used to investigate mechanical behavior and found that dual particle size composites had improved hardness and impact performance compared to single particle size composites. Sample microstructure, particle distributions, plastic deformations and post-testing damages were examined by scanning electron microscopy and identified microstructure agglomerations in SPS composites. Impact traces were characterized by broken and missing SiC particles and plastically deformed composite areas

  11. Use of Amino‐Functionalized CNTs and CVD Grown CNTs for Better Dispersion in Al Powder in the Fabrication of Composites

    Energy Technology Data Exchange (ETDEWEB)

    Singhal, S. K.; Mathur, R. B. [National Physical Laboratory (CSIR), New Delhi‐1100 12 (India); Mamta,; Teotia, Satish [Guru Jambheshwar University of Science and Technology, Hisar (India); Chahal, Rajiv [Nanoscience and Nanotechnology, Panjab University, Chandigarh (India)

    2011-12-12

    We report an improved process for the better dispersion of multiwalled carbon nanotubes (MWCNTs) in Al powder used for the fabrication of Al‐matrix composites employing powder metallurgy process. For obtaining a better dispersion of MWCNTs in Al, we used two types of MWCNTs. In the first type, the MWCNTs were firstly functionalized by using ammonium bi‐carbonate and mix with Al powder using a high energy ball mill in the presence of a process control agent. In the second type we grew MWCNTs directly on Al powder using CVD. Various mechanical properties of the composites including micro hardness, compressive strength etc. were determined. It has been observed that using functionalized MWCNTs (fCNTs) and CVD grown MWCNTs, these properties were found to enhance significantly. The dispersion of functionalized CNTs was studied by SEM and the interfacial bonding between functionalized CNTs and Al matrix using high resolution transmission electron microscopy (HRTEM).

  12. Effect of composition and technique of production, on the mechanical behaviour of based-zirconium metallic glasses

    International Nuclear Information System (INIS)

    Nowak, Sophie

    2009-01-01

    The metallic glasses are relatively new materials (50 years), produced by quenching a molten alloy. The amorphous structure of these materials gives them unique properties: very high strength (fracture stress is about 1.7 GPa for Zr based alloys), an elastic deformation reaching 2%, but little or no ductility. The compositions, which could produce both amorphous and bulk samples, are limited. The work, detailed in this manuscript, shows the possibility of sintering using SPS (Spark Plasma Sintering) amorphous powders obtained by atomization (Φaverage = 70 microns). The result is a fully densified and near fully amorphous sample. The optimization of this technique, with the composition Zr 57 Cu 20 Al 10 Ni 8 Ti 5 , gave samples for which mechanical behaviour is close to the bulk metallic glass behaviour. However, partial crystallization of the material occurs, localized at the contact points of particles, but could be reduced by deepening the sintering model outlined in this manuscript. In view of these results, new compositions are designed, and the production of ribbons was conducted. The characterization by nano-indentation estimates reliably the mechanical properties of these alloys. Finally, a new method, evaluating the activation volume, which is the elementary volume initiating plastic deformation, is presented. This technique is a statistical analysis of pseudo-creep tests performed by nano-indentation, at room temperature. In conclusion, this work opens new perspectives to develop bulk samples in broad range of compositions. (author)

  13. Advanced composite alloys for constructional parts of robots

    Science.gov (United States)

    Issin, D. K.; Zholdubayeva, Zh D.; Neshina, Y. G.; Alkina, A. D.; Khuangan, N.; Rahimova, G. M.

    2018-05-01

    In recent years all over the world special attention has been paid to the development and implementation of nanostructured materials possessing unique properties and opening fascinating prospects for the development of technical progress in various fields of human activities. A special place can be given to the development of service robots, the market of which is actively developing. There is problem associated mainly with the lack of heat-strengthened alloys which consists in low thermal stability of the alloy properties under the conditions of elevated variable temperatures and loads. The article presents studies to assess the effect of composition, the amounts of refractory nanoscale particles and methods for their introduction into the melt on the structure and properties in nanostructured composite aluminum alloys. The powders of metals, alloys, as well as silicon carbide and aluminum oxide were used to produce the nanostructured powder composite materials. As a result of the research, NPCM compositions containing micro-size particles of transition metals that are carriers of nanosized reinforcing particles and initiators of the formation of an intermetallide of endogenous origin in a melt.

  14. Hydrogen absorption kinetics in powdered V + 80 wt.% LaNi5 composite

    International Nuclear Information System (INIS)

    Kumar, Sanjay; Tirpude, Amit; Taxak, Manju; Krishnamurthy, Nagaiyar

    2013-01-01

    Highlights: •Vanadium prevents the pulverization of LaNi 5 . •H absorption capacity LaNi 5 –V composite is higher than LaNi 5 . •H absorption kinetics of LaNi 5 –V composite is relatively faster than V and LaNi 5 . •Fermi energy level of LaNi 5 –V composite lowered by vanadium addition. -- Abstract: The hydrogen absorption behavior of V + 80 wt.% LaNi 5 composite, LaNi 5 and V has been investigated. The LaNi 5 –V composite was prepared by high energy ball-milling technique using high pure vanadium and LaNi 5 powder. Lattice expansion of the composite has been observed in X-ray analysis which indicates the solid solution formation. Presence of free V and traces of V 2 O 5 phase were also observed in the composite. The hydrogen absorption capacity and absorption kinetics of the composite showed improvement as compared to LaNi 5 . The improved kinetics of the composite has been co-related to the change in lattices parameter, Fermi energy level and catalytic property of vanadium. Integrity of the composite has found to be effective even after 20 numbers of hydriding and dehydriding cycles due to the presence of vanadium

  15. Metal Oxide/Graphene Composites for Supercapacitive Electrode Materials.

    Science.gov (United States)

    Jeong, Gyoung Hwa; Baek, Seungmin; Lee, Seungyeol; Kim, Sang-Wook

    2016-04-05

    Graphene composites with metal or metal oxide nanoparticles have been extensively investigated owing to their potential applications in the fields of fuel cells, batteries, sensing, solar cells, and catalysis. Among them, much research has focused on supercapacitor applications and have come close to realization. Composites include monometal oxides of cobalt, nickel, manganese, and iron, as well as their binary and ternary oxides. In addition, their morphological control and hybrid systems of carbon nanotubes have also been investigated. This review presents the current trends in research on metal oxide/graphene composites for supercapacitors. Furthermore, methods are suggested to improve the properties of electrochemical capacitor electrodes. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  16. Extruded Al-Al2O3 composites formed in situ during consolidation of ultrafine Al powders: Effect of the powder surface area

    International Nuclear Information System (INIS)

    Balog, Martin; Simancik, Frantisek; Walcher, Martin; Rajner, Walter; Poletti, Cecilia

    2011-01-01

    Highlights: → 25 gas atomised Al 99.5% powders with particle size 2 O 3 dispersoids. → Compacts showed good thermal stability due to grain pinning of Al 2 O 3 dispersoids. - Abstract: Twenty-five samples of commercially available, gas-atomised Al (99.5%) powders with particle sizes 2 O 3 composites formed in situ during extrusion. The effect of particle size, surface area, oxygen content and atomisation atmosphere of the powder on the microstructure and mechanical properties of the extruded compacts were studied by Brunauer, Emmett, Teller (BET) analysis, hot gas extraction, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and tensile tests. Thermal stability of the compacts and the individual strengthening mechanisms operating in the compacts were discussed. It was found that the properties of the compacts stemmed from the extraordinary grain boundary strengthening effect of the ultrafine-grained compacts due to their microstructures. The efficiency of the grain boundary strengthening was significantly enhanced by the presence of nano-metric Al 2 O 3 dispersoids introduced in situ. The strength of the compacts was closely related to the surface area of the powder particles. In addition, the entrapped gasses and chemically bonded humidity had a negative effect on the mechanical properties of the compacts.

  17. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    Energy Technology Data Exchange (ETDEWEB)

    Yakovleva, Marina

    2012-12-31

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  18. Assessment of radio frequency heating on composition, microstructure, flowability and rehydration characteristics of milk powder

    Directory of Open Access Journals (Sweden)

    Yu ZHONG

    2017-10-01

    Full Text Available Abstract Radio frequency heating (RFH provides higher efficiency and more uniform heating zone compared with conventional method. The aim of present work is to evaluate the effect of RFH (at 90 °C for 5 or 10 min on the changes in composition (protein oxidation and fat distribution, microstructure, flow characteristic and rehydration property of infant milk powder. The results indicate that the concentration of protein dityrosine was slightly enhanced, more free fat appeared on powder surfaces (> 50% increase, and porosity in powder matrix as tested by SEM was increased after RFH treatment. For powder flowability, raw sample had low cohesiveness (specific energy = 4.39 mJ/g, and RFH provided better flowability and decreased compressibility. Moreover, RFH had some negative impacts on wettability and solubility of powder particles with contact angle increase at least 5% and solubility decrease of 2%~4%, indicating worse rehydration abilities. Guggenheim-Anderson-de Boer (GAB model was applied to fit moisture vapor sorption isotherms, and longer RFH duration leading to higher c values (about 63% increase at 10 min. In addition, the RFH initiated browning reaction as CIE a* values increased from -1.8 to -1.3.

  19. Improved Mechanical and Tribological Properties of Metal-Matrix Composites Dispersion-Strengthened by Nanoparticles

    Directory of Open Access Journals (Sweden)

    Evgenii Levashov

    2009-12-01

    Full Text Available Co- and Fe-based alloys produced by powder technology are being widely used as a matrix for diamond-containing composites in cutting, drilling, grinding pplications, etc. The severe service conditions demand that the mechanical and tribological properties of these alloys be improved. Development of metal-matrix composites (MMCs and alloys reinforced with nanoparticles is a promising way to resolve this problem. In this work, we have investigated the effect of nano-sized WC, ZrO2, Al2O3, and Si3N4 additives on the properties of sintered dispersion-strengthened Co- and Fe-based MMCs. The results show an increase in the hardness (up to 10 HRB, bending strength (up to 50%, wear resistance (by a factor of 2–10 and a decrease in the friction coefficient (up to 4-fold of the dispersion-strengthened materials. The use of designed alloys as a binder of cutting diamond tools gave a 4-fold increment in the service life, without reduction in their cutting speed.

  20. Extinguisher powder for liquid metal fires

    Energy Technology Data Exchange (ETDEWEB)

    Menzenhauer, P; Ochs, G [Kernforschungszentrum Karlsruhe G.m.b.H. (Germany, F.R.). Inst. fuer Reaktorentwicklung

    1978-11-01

    The extinguisher introduced here based on graphite exhibited considerably improved extinguishing properties compared to other extinguishing powders. It has no aggressive properties, is, as for as could be tested in the short time available, non-hygroscopic and thus very easy to remove after extinguishing and cooling of the fire. The amount of extinguisher necessary is only a fraction of the amounts needed of other common powders. Storage is no problem and nerely a small storage amount is required. This extinguisher is excellently suitable for fighting sodium surface fires.

  1. Extinguisher powder for liquid metal fires

    International Nuclear Information System (INIS)

    Menzenhauer, P.; Ochs, G.

    1978-01-01

    The extinguisher introduced here based on graphite exhibited considerably improved extinguishing properties compared to other extinguishing powders. It has no aggressive properties, is, as for as could be tested in the short time available, non-hygroscopic and thus very easy to remove after extinguishing and cooling of the fire. The amount of extinguisher necessary is only a fraction of the amounts needed of other common powders. Storage is no problem and nerely a small storage amount is required. This extinguisher is excellently suitable for fighting sodium surface fires. (orig./HP) [de

  2. Using precipitated Cr on the surface of Cu-Cr alloy powders as catalyst synthesizing CNTs/Cu composite powders by water-assisted CVD

    Science.gov (United States)

    Zhou, Honglei; Liu, Ping; Chen, Xiaohong; Bi, Liming; Zhang, Ke; Liu, Xinkuan; Li, Wei; Ma, Fengcang

    2018-02-01

    Given that the conventional catalyst is easily soluble in the matrix to result in the poor performance of the CNTs/Cu composite materials, the Cr nano-particles precipitated on the surface of Cu-Cr particles are first used as catalysts to prepare the CNTs/Cu composite powders by means of water-assisted chemical vapor deposition in situ synthesis. The results show that the morphological difference of the precipitated Cr nano-particle is obvious with the change of solution and aging treatment, and the morphology, length and diameter of the synthetic CNTs are also different. The catalyst of Cr nano-particle has the best morphology and the synthesized CNTs had a good wettability with Cu particles when the Cu-Cr composite powders was solution-treated at 1023 K for 60 min and then was aged at 723 K for 120 min. The length, diameter, yield and purity of the synthesized CNTs can be also affected by the moisture content in the reaction gas. It is the most suitable for the growth of CNTs when the moisture content is 0.4%, and the high purity and defect-free CNTs with the smooth pipe wall, a diameter of 20 ˜ 30 nm and a length of up to 1800 nm can be obtained. The yield of CNTs with the moisture content of 0.4% reached to 138%, which was increased by 119% to compare with that without moisture. In this paper, a feasible technology was offered for the preparation of high performance CNTs/Cu composites.

  3. Plasma technology for powder particles

    Energy Technology Data Exchange (ETDEWEB)

    Kranz, E. (Technische Hochschule, Ilmenau (German Democratic Republic))

    1983-03-01

    A survey is given of principles and applications of plasma spraying and of powder transformation and generation in plasma considering spheroidization, grain size transformation, powder particle formation, powder reduction, and melting within the power range of 10/sup 3/ to 10/sup 7/ W. The products are applied in many industrial fields such as nuclear engineering, hard metal production, metallurgy, catalysis, and semiconductor techniques.

  4. Exploration on Wire Discharge Machining Added Powder for Metal-Based Diamond Grinding Wheel on Wire EDM Dressing and Truing of Grinding Tungsten Carbide Material

    Science.gov (United States)

    Chow, H. M.; Yang, L. D.; Lin, Y. C.; Lin, C. L.

    2017-12-01

    In this paper, the effects of material removal rate and abrasive grain protrusion on the metal-based diamond grinding wheel were studied to find the optimal parameters for adding powder and wire discharge. In addition, this kind of electric discharge method to add powder on the metal-based diamond grinding wheel on line after dressing and truing will be applied on tungsten carbide to study the grinding material removal rate, grinding wheel wear, surface roughness, and surface micro-hardness.

  5. Identifying the hazard characteristics of powder byproducts generated from semiconductor fabrication processes.

    Science.gov (United States)

    Choi, Kwang-Min; An, Hee-Chul; Kim, Kwan-Sick

    2015-01-01

    Semiconductor manufacturing processes generate powder particles as byproducts which potentially could affect workers' health. The chemical composition, size, shape, and crystal structure of these powder particles were investigated by scanning electron microscopy equipped with an energy dispersive spectrometer, Fourier transform infrared spectrometry, and X-ray diffractometry. The powders generated in diffusion and chemical mechanical polishing processes were amorphous silica. The particles in the chemical vapor deposition (CVD) and etch processes were TiO(2) and Al(2)O(3), and Al(2)O(3) particles, respectively. As for metallization, WO(3), TiO(2), and Al(2)O(3) particles were generated from equipment used for tungsten and barrier metal (TiN) operations. In photolithography, the size and shape of the powder particles showed 1-10 μm and were of spherical shape. In addition, the powders generated from high-current and medium-current processes for ion implantation included arsenic (As), whereas the high-energy process did not include As. For all samples collected using a personal air sampler during preventive maintenance of process equipment, the mass concentrations of total airborne particles were particles less than 10 μm in diameter) using direct-reading aerosol monitor by area sampling were between 0.00 and 0.02 μg/m(3). Although the exposure concentration of airborne particles during preventive maintenance is extremely low, it is necessary to make continuous improvements to the process and work environment, because the influence of chronic low-level exposure cannot be excluded.

  6. Metal-semiconductor, composite radiation detectors

    International Nuclear Information System (INIS)

    Orvis, W.J.; Yee, J.H.; Fuess, D.

    1992-12-01

    In 1989, Naruse and Hatayama of Toshiba published a design for an increased efficiency x-ray detector. The design increased the efficiency of a semiconductor detector by interspersing layers of high-z metal within it. Semiconductors such as silicon make good, high-resolution radiation detectors, but they have low efficiency because they are low-z materials (z = 14). High-z metals, on the other hand, are good absorbers of high-energy photons. By interspersing high-z metal layers with semiconductor layers, Naruse and Hatayama combined the high absorption efficiency of the high-z metals with the good detection capabilities of a semiconductor. This project is an attempt to use the same design to produce a high-efficiency, room temperature gamma ray detector. By their nature, gamma rays require thicker metal layers to efficiently absorb them. These thicker layers change the behavior of the detector by reducing the resolution, compared to a solid state detector, and shifting the photopeak by a predictable amount. During the last year, the authors have procured and tested a commercial device with operating characteristics similar to those of a single layer of the composite device. They have modeled the radiation transport in a multi-layered device, to verify the initial calculations of layer thickness and composition. They have modeled the electrostatic field in different device designs to locate and remove high-field regions that can cause device breakdown. They have fabricated 14 single layer prototypes

  7. Low pressure powder injection moulding of stainless steel powders

    Energy Technology Data Exchange (ETDEWEB)

    Zampieron, J.V.; Soares, J.P.; Mathias, F.; Rossi, J.L. [Powder Processing Center CCP, Inst. de Pesquisas Energeticas e Nucleares, Sao Paulo, SP (Brazil); Filho, F.A. [IPEN, Inst. de Pesquisas Energeticas e Nucleares, Cidade Univ., Sao Paulo, SP (Brazil)

    2001-07-01

    Low-pressure powder injection moulding was used to obtain AISI 316L stainless steel parts. A rheological study was undertaken using gas-atomised powders and binders. The binders used were based on carnauba wax, paraffin, low density polyethylene and microcrystalline wax. The metal powders were characterised in terms of morphology, particle size distribution and specific surface area. These results were correlated to the rheological behaviour. The mixture was injected in the shape of square bar specimens to evaluate the performance of the injection process in the green state, and after sintering. The parameters such as injection pressure, viscosity and temperature were analysed for process optimisation. The binders were thermally removed in low vacuum with the assistance of alumina powders. Debinding and sintering were performed in a single step. This procedure shortened considerably the debinding and sintering time. (orig.)

  8. Combined sol–gel and carbothermal synthesis of ZrC–TiC powders for composites

    Energy Technology Data Exchange (ETDEWEB)

    Umalas, Madis [Institute of Physics, University of Tartu, Riia 142, 51014, Tartu (Estonia); Estonian Nanotechnology Competence Centre, Riia 142, 51014, Tartu (Estonia); Hussainova, Irina, E-mail: irina.hussainova@ttu.ee [Department of Materials Engineering, Tallinn University of Technology, Ehitajate 5, 19086, Tallinn (Estonia); ITMO University, Kronverksky 49, St. Petersburg, 197101 (Russian Federation); Reedo, Valter [Institute of Physics, University of Tartu, Riia 142, 51014, Tartu (Estonia); Young, Der-Liang [Department of Materials Engineering, Tallinn University of Technology, Ehitajate 5, 19086, Tallinn (Estonia); Cura, Erkin; Hannula, Simo-Pekka [Department of Materials Science and Engineering, Aalto University, School of Chemical Technology, POB 16200, Aalto, 00076 (Finland); Lõhmus, Rünno [Institute of Physics, University of Tartu, Riia 142, 51014, Tartu (Estonia); Estonian Nanotechnology Competence Centre, Riia 142, 51014, Tartu (Estonia); Lõhmus, Ants [Institute of Physics, University of Tartu, Riia 142, 51014, Tartu (Estonia)

    2015-03-01

    The TiC–ZrC binary compound of nanostructured powders was synthesised by combination of sol–gel and carbothermal reduction. The polymeric precursor of the blend was produced by sol–gel process from titanium tetrabutoxide, zirconium tetrabutoxide and benzene-1.4-diol; then carbothermally reduced to the TiC–ZrC blend at 1600 °C in an inert environment. The chemical reactions occurring in the system were monitored by infrared spectrometry. Stable alkoxide solution was obtained by adding acetylacetone to avoid premature gelation of the metal alkoxide mixture. A solid solution of ZrTiC{sub 2} was produced by spark plasma sintering at temperature of 2000 °C. - Highlights: • A polymeric precursor of TiC–ZrC blend was synthesised by sol–gel process. • The polymeric precursor synthesis was studied by infrared spectroscopy. • TiC–ZrC powder blend was carbothermally reduced from polymeric precursor. • TiC–ZrC powder blend was sintered to ZrTiC{sub 2} solid solution by spark plasma sintering. • Sintered ZrTiC{sub 2} have good mechanical properties.

  9. Combined sol–gel and carbothermal synthesis of ZrC–TiC powders for composites

    International Nuclear Information System (INIS)

    Umalas, Madis; Hussainova, Irina; Reedo, Valter; Young, Der-Liang; Cura, Erkin; Hannula, Simo-Pekka; Lõhmus, Rünno; Lõhmus, Ants

    2015-01-01

    The TiC–ZrC binary compound of nanostructured powders was synthesised by combination of sol–gel and carbothermal reduction. The polymeric precursor of the blend was produced by sol–gel process from titanium tetrabutoxide, zirconium tetrabutoxide and benzene-1.4-diol; then carbothermally reduced to the TiC–ZrC blend at 1600 °C in an inert environment. The chemical reactions occurring in the system were monitored by infrared spectrometry. Stable alkoxide solution was obtained by adding acetylacetone to avoid premature gelation of the metal alkoxide mixture. A solid solution of ZrTiC 2 was produced by spark plasma sintering at temperature of 2000 °C. - Highlights: • A polymeric precursor of TiC–ZrC blend was synthesised by sol–gel process. • The polymeric precursor synthesis was studied by infrared spectroscopy. • TiC–ZrC powder blend was carbothermally reduced from polymeric precursor. • TiC–ZrC powder blend was sintered to ZrTiC 2 solid solution by spark plasma sintering. • Sintered ZrTiC 2 have good mechanical properties

  10. SHS synthesis of Si-SiC composite powders using Mg and reactants from industrial waste

    Science.gov (United States)

    Chanadee, Tawat

    2017-11-01

    Si-SiC composite powders were synthesized by self-propagating high-temperature synthesis (SHS) using reactants of fly ash-based silica, sawdust-based activated carbon, and magnesium. Fly ash-based silica and sawdust-based activated carbon were prepared from coal mining fly ash and Para rubber-wood sawdust, respectively. The work investigated the effects of the synthesis atmosphere (air and Ar) on the phase and morphology of the SHS products. The SHS product was leached by a two-step acid leaching processes, to obtain the Si-SiC composite powder. The SHS product and SHS product after leaching were characterized by X-ray diffractometry, scanning electron microscopy and energy dispersive X-ray spectrometry. The results indicated that the SHS product synthesized in air consisted of Si, SiC, MgO, and intermediate phases (SiO2, Mg, Mg2SiO4, Mg2Si), whereas the SHS product synthesized in Ar consisted of Si, SiC, MgO and a little Mg2SiO4. The SiC content in the leached-SHS product was higher when Ar was used as the synthesis atmosphere. As well as affecting the purity, the synthesis atmospheres also affected the average crystalline sizes of the products. The crystalline size of the product synthesized in Ar was smaller than that of the product synthesized in air. All of the results showed that fly ash and sawdust could be effective waste-material reactants for the synthesis of Si-SiC composite powders.

  11. Microstructures and properties of ceramic particle-reinforced metal matrix composite layers produced by laser cladding

    Science.gov (United States)

    Zhang, Qingmao; He, Jingjiang; Liu, Wenjin; Zhong, Minlin

    2005-01-01

    Different weight ratio of titanium, zirconium, WC and Fe-based alloy powders were mixed, and cladded onto a medium carbon steel substrate using a 3kW continuous wave CO2 laser, aiming at producing Ceramic particles- reinforced metal matrix composites (MMCs) layers. The microstructures of the layers are typical hypoeutectic, and the major phases are Ni3Si2, TiSi2, Fe3C, FeNi, MC, Fe7Mo3, Fe3B, γ(residual austenite) and M(martensite). The microstructure morphologies of MMCs layers are dendrites/cells. The MC-type reinforcements are in situ synthesis Carbides which main compositions consist of transition elements Zr, Ti, W. The MC-type particles distributed within dendrite and interdendritic regions with different volume fractions for single and overlapping clad layers. The MMCs layers are dense and free of cracks with a good metallurgical bonding between the layer and substrate. The addition ratio of WC in the mixtures has the remarkable effect on the microhardness of clad layers.

  12. Composition influence on positron annihilation parameters in ZnO-based nanocrystal semiconductor powders

    Energy Technology Data Exchange (ETDEWEB)

    Damonte, L.C.; Hernandez Fenollosa, M.A.; Donderis, V.; Mari, B. [Departamento de Fisica Aplicada, Universidad Politecnica de Valencia, Cami de Vera s/n, Valencia, 46071 (Spain)

    2007-07-01

    Zn{sub 1-x}Mg{sub x}O powders at various compositions were obtained by mechanical milling from the binary oxides. The progressive incorporation of Mg atoms into the ZnO lattice was monitored by X-ray diffraction (XRD). The evolution of annihilation parameters with milling time and composition were analyzed and related to the possible types of mechanical and substitutional induced defect present. It was concluded that the average lifetime constitute a useful parameter to sense the complete cation substitution in the wurtzite structure. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  13. Composition influence on positron annihilation parameters in ZnO-based nanocrystal semiconductor powders

    International Nuclear Information System (INIS)

    Damonte, L.C.; Hernandez Fenollosa, M.A.; Donderis, V.; Mari, B.

    2007-01-01

    Zn 1-x Mg x O powders at various compositions were obtained by mechanical milling from the binary oxides. The progressive incorporation of Mg atoms into the ZnO lattice was monitored by X-ray diffraction (XRD). The evolution of annihilation parameters with milling time and composition were analyzed and related to the possible types of mechanical and substitutional induced defect present. It was concluded that the average lifetime constitute a useful parameter to sense the complete cation substitution in the wurtzite structure. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  14. Powder Metallurgy Reconditioning of Food and Processing Equipment Components

    Science.gov (United States)

    Nafikov, M. Z.; Aipov, R. S.; Konnov, A. Yu.

    2017-12-01

    A powder metallurgy method is developed to recondition the worn surfaces of food and processing equipment components. A combined additive is composed to minimize the powder losses in sintering. A technique is constructed to determine the powder consumption as a function of the required metallic coating thickness. A rapid method is developed to determine the porosity of the coating. The proposed technology is used to fabricate a wear-resistant defectless metallic coating with favorable residual stresses, and the adhesive strength of this coating is equal to the strength of the base metal.

  15. Thermal conductivity of tungsten–copper composites

    International Nuclear Information System (INIS)

    Lee, Sang Hyun; Kwon, Su Yong; Ham, Hye Jeong

    2012-01-01

    Highlights: ► We present the temperature dependence of the thermophysical properties for tungsten–copper composite from room temperature to 400 °C. The powders of tungsten–copper were produced by the spray conversion method and the W–Cu alloys were fabricated by the metal injection molding. Thermal conductivity and thermal expansion of tungsten–copper composite was controllable by volume fraction copper. - Abstract: As the speed and degree of integration of semiconductor devices increases, more heat is generated, and the performance and lifetime of semiconductor devices depend on the dissipation of the generated heat. Tungsten–copper alloys have high electrical and thermal conductivities, low contact resistances, and low coefficients of thermal expansion, thus allowing them to be used as a shielding material for microwave packages, and heat sinks for high power integrated circuits (ICs). In this study, the thermal conductivity and thermal expansion of several types of tungsten–copper (W–Cu) composites are investigated, using compositions of 5–30 wt.% copper balanced with tungsten. The tungsten–copper powders were produced using the spray conversion method, and the W–Cu alloys were fabricated via the metal injection molding. The tungsten–copper composite particles were nanosized, and the thermal conductivity of the W–Cu alloys gradually decreases with temperature increases. The thermal conductivity of the W–30 wt.% Cu composite was 238 W/(m K) at room temperature.

  16. Synthesis and characterization of high volume fraction Al-Al2O3 nanocomposite powders by high-energy milling

    International Nuclear Information System (INIS)

    Prabhu, B.; Suryanarayana, C.; An, L.; Vaidyanathan, R.

    2006-01-01

    Al-Al 2 O 3 metal matrix composite (MMC) powders with volume fractions of 20, 30, and 50% Al 2 O 3 were synthesized by high-energy milling of the blended component powders. The particle sizes of Al 2 O 3 studied were 50 nm, 150 nm, and 5 μm. A uniform distribution of the Al 2 O 3 reinforcement in the Al matrix was successfully obtained after milling the powders for a period of 20 h at a ball-to-powder ratio of 10:1 in a SPEX mill. The uniform distribution of Al 2 O 3 in the Al matrix was confirmed by characterizing these nanocomposite powders by scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), X-ray mapping, and X-ray diffraction (XRD) techniques

  17. Fabrication of metallic alloy powder (Ni{sub 3}Fe) from Fe–77Ni scrap

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Inseok [ES Materials Research Center, Research Institute of Industrial Science and Technology, Incheon 406-840 (Korea, Republic of); Shin, Shun-Myung [Extractive Metallurgy Department, Korea Institute of Geoscience and Mineral Resources, Deajeon 305-350 (Korea, Republic of); Ha, Sang-An [Department of Environmental Engineering, Silla University, Busan 46958 (Korea, Republic of); Wang, Jei-Pil, E-mail: jpwang@pknu.ac.kr [Department of Metallurgical Engineering, Pukyong National University, Busan 608-739 (Korea, Republic of)

    2016-06-15

    The oxidation behavior of Fe–77Ni alloy scrap was investigated at an oxygen partial pressure of 0.2 atm and temperatures ranging from 400 °C to 900 °C. The corresponding oxidation rate increased with increasing temperature and obeyed the parabolic rate law, as evidenced by its linear proportionality to the temperature. In addition, surface morphologies, cross-sectional views, compositions, structural properties were examined by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). Diffusion through either the spinel structure or the NiO layer, which were both present in the alloy during oxidation at elevated temperatures, was deemed the rate-limiting step of the reaction. The oxide powder less than 10 μm was obtained from Fe–77Ni alloy scrap was obtained using ball-milling and sieving processes. In fact, 15 h of milling yielded a recovery ratio of 97%. Using hydrogen gas, the oxide powder was successfully reduced to an alloy powder of Ni{sub 3}Fe and reduction rates of ∼97% were achieved after 3 h at 1000 °C. - Highlights: • The oxidation behavior of Fe–77Ni alloy scrap was investigated. • The oxide powder less than 10 μm was obtained from Fe–77Ni alloy scrap. • Using hydrogen gas, the oxide powder was successfully reclaimed. • Reduction rates of ∼97% were achieved after 3 h at 1000 °C.

  18. An application of powder metallurgy to dentistry.

    Science.gov (United States)

    Oda, Y; Ueno, S; Kudoh, Y

    1995-11-01

    Generally, the dental casting method is used to fabricate dental prostheses made with metal. The method of fabricating dental prostheses from sintered titanium alloy has certain advantages: the elimination of casting defects, a sintering temperature that is lower than the melting point, and a shorter processing time. By examining (1) the properties of green, sintered compacts of titanium powder, (2) the effects of adding aluminum powder on the properties of green, sintered compacts of Ti-Al compound, and (3) the effects of adding copper powder on the properties of green, sintered compacts of Ti-Al-Cu compound, the authors developed a sintered titanium alloy on a trial basis. Because the properties satisfied the requirements of dental restorations, a powder metallurgical method of making dental restorations from this sintered titanium alloy was devised. Applications of such sintered titanium alloys for the metal coping of metal-ceramic crowns and denture base plates were discussed.

  19. Minimum ignition energy of nano and micro Ti powder in the presence of inert nano TiO₂ powder.

    Science.gov (United States)

    Chunmiao, Yuan; Amyotte, Paul R; Hossain, Md Nur; Li, Chang

    2014-06-15

    The inerting effect of nano-sized TiO2 powder on ignition sensitivity of nano and micro Ti powders was investigated with a Mike 3 apparatus. "A little is not good enough" is also suitable for micro Ti powders mixed with nano-sized solid inertants. MIE of the mixtures did not significantly increase until the TiO2 percentage exceeded 50%. Nano-sized TiO2 powders were ineffective as an inertant when mixed with nano Ti powders, especially at higher dust loadings. Even with 90% nano TiO2 powder, mixtures still showed high ignition sensitivity because the statistic energy was as low as 2.1 mJ. Layer fires induced by ignited but unburned metal particles may occur for micro Ti powders mixed with nano TiO2 powders following a low level dust explosion. Such layer fires could lead to a violent dust explosion after a second dispersion. Thus, additional attention is needed to prevent metallic layer fires even where electric spark potential is low. In the case of nano Ti powder, no layer fires were observed because of less flammable material involved in the mixtures investigated, and faster flame propagation in nanoparticle clouds. Copyright © 2014 Elsevier B.V. All rights reserved.

  20. Synthesis of high-performance Li2FeSiO4/C composite powder by spray-freezing/freeze-drying a solution with two carbon sources

    Science.gov (United States)

    Fujita, Yukiko; Iwase, Hiroaki; Shida, Kenji; Liao, Jinsun; Fukui, Takehisa; Matsuda, Motohide

    2017-09-01

    Li2FeSiO4 is a promising cathode active material for lithium-ion batteries due to its high theoretical capacity. Spray-freezing/freeze-drying, a practical process reported for the synthesis of various ceramic powders, is applied to the synthesis of Li2FeSiO4/C composite powders and high-performance Li2FeSiO4/C composite powders are successfully synthesized by using starting solutions containing both Indian ink and glucose as carbon sources followed by heating. The synthesized composite powders have a unique structure, composed of Li2FeSiO4 nanoparticles coated with a thin carbon layer formed by the carbonization of glucose and carbon nanoparticles from Indian ink. The carbon layer enhances the electrochemical reactivity of the Li2FeSiO4, and the carbon nanoparticles play a role in the formation of electron-conducting paths in the cathode. The composite powders deliver an initial discharge capacity of 195 and 137 mAh g-1 at 0.1 C and 1 C, respectively, without further addition of conductive additive. The discharge capacity at 1 C is 72 mAh g-1 after the 100th cycle, corresponding to approximately 75% of the capacity at the 2nd cycle.

  1. Electrical characterization of zirconia-niobium and zirconia-titanium composites

    International Nuclear Information System (INIS)

    Reis, S.T. dos.

    1993-01-01

    Zirconia-niobium and zirconia-titanium composites were made by powder mixing, cold pressing, and vacuum sintering at 1600 0 C. The metallic particles were added in the proportion of 0-50% by volume. Electrical resistivity measurements were performed by the two probes and the four probes d.c. method as a function of metallic particle concentration. Electrical resistivity of these composites decreased sharply in the region of 30-40 vol% Nb or Ti, in agreement with the percolation theory. Tests in an induction furnace were performed to check the self-heating response of these composites. (author). 33 refs, 40 figs, 11 tabs

  2. Composite risers for deep-water offshore technology: Problems and prospects. 1. Metal-composite riser

    Science.gov (United States)

    Beyle, A. I.; Gustafson, C. G.; Kulakov, V. L.; Tarnopol'skii, Yu. M.

    1997-09-01

    Prospects for the application of advanced composites in the offshore technology of oil production are considered. The use of composites in vertical pipelines-risers seems to be the most efficient. The operating loads are studied and the attendant problems are formulated. A comparative analysis of the characteristics of metal, composite, and metal-composite deep-water risers is presented. A technique is developed for designing multilayered risers, taking into account the action of internal and external pressures, gravity, and the axial tensile force created by tensioners, as well as the residual technological stresses due to the difference in coefficients of thermal expansion, physical-chemical shrinkage, and force winding. Numerical estimations are given for a two-layered riser with an inner metal layer of steel, titanium, or aluminum alloys and a composite layer of glass- or carbon-fiber plastics formed by circumferential winding. It is shown that the technological stresses substantially affect the characteristics of the riser.

  3. Contact-Free Support Structures for Part Overhangs in Powder-Bed Metal Additive Manufacturing

    Directory of Open Access Journals (Sweden)

    Kenneth Cooper

    2017-12-01

    Full Text Available This study investigates the feasibility of a novel concept, contact-free support structures, for part overhangs in powder-bed metal additive manufacturing. The intent is to develop alternative support designs that require no or little post-processing, and yet, maintain effectiveness in minimizing overhang distortions. The idea is to build, simultaneously during part fabrications, a heat sink (called “heat support”, underneath an overhang to alter adverse thermal behaviors. Thermomechanical modeling and simulations using finite element analysis were applied to numerically research the heat support effect on overhang distortions. Experimentally, a powder-bed electron beam additive manufacturing system was utilized to fabricate heat support designs and examine their functions. The results prove the concept and demonstrate the effectiveness of contact-free heat supports. Moreover, the method was tested with different heat support parameters and applied to various overhang geometries. It is concluded that the heat support proposed has the potential to be implemented in industrial applications.

  4. Mesoporous metal oxide microsphere electrode compositions and their methods of making

    Science.gov (United States)

    Parans Paranthaman, Mariappan; Bi, Zhonghe; Bridges, Craig A.; Brown, Gilbert M.

    2017-04-11

    Compositions and methods of making are provided for treated mesoporous metal oxide microspheres electrodes. The compositions include microspheres with an average diameter between about 200 nanometers and about 10 micrometers and mesopores on the surface and interior of the microspheres. The methods of making include forming a mesoporous metal oxide microsphere composition and treating the mesoporous metal oxide microspheres by at least annealing in a reducing atmosphere, doping with an aliovalent element, and coating with a coating composition.

  5. Development and characterization of composites PEAD recycled / gravel powder; Desenvolvimento e caracterizacao de compositos PEAD reciclado/po de brita

    Energy Technology Data Exchange (ETDEWEB)

    Sousa, P.V.B de; Goncalves, A.P.B.; Guimaraes, D.H.; Miranda, C.S.; Neto, J.L.M.S.; Carvalho, R.F.; Jose, N.M., E-mail: patybritosousa@yahoo.com.br [Universidade Federal da Bahia (UFBA), Salvador, BA (Brazil). Programa de Pos-Graduacao em Engenharia Quimica

    2014-07-01

    The polymeric composites are heterogeneous materials multiphase, formed by at least one continuous phase and a discontinuous. The matrix used was recycled high density polyethylene (HDPE) and the load used was the residue of crushed stone dust generated by the process of crushing rocks, stocked in the quarries, no final destination, which changes the landscape and provides many environmental problems. With the aim of adding value to a new commercial waste and mitigate the environmental impact work proposes to develop polymeric composites for application in construction. Were prepared of recycled HDPE composites reinforced with three compositions 5,10 and 20% of powder aggregates with two different granulometries. The samples were prepared by pressing and characterized by FTIR analysis, DRX, DSC and TG. It has been observed that increasing the content of grit powder showed significant improvements in thermal and structural properties of the material. (author)

  6. Extinction of metal fires

    International Nuclear Information System (INIS)

    Mellottee, H.

    1977-01-01

    The main points of a large bibliography on liquid and solid metal fires are set out. The various methods used to fight these fires are presented; covering by powders is specially emphasized. Since this method has promising results, the various possible techniques, extinction by cooling the metal, by blanketing, by formation of a continuous insulating layer (by fusion or pyrolysis of a powder) or by a surface reaction between powder and metal are studied. The conditions of conservation and use of powders are outlined, then the various powders are described: inert powders, powders undergoing a physical transformation (fusion or vitrification of an organic compound, fusion of eutectic inorganic mixtures), multiple effect powders. Precise examples are quoted [fr

  7. Inverse mathematical modelling and identification in metal powder compaction process

    International Nuclear Information System (INIS)

    Gakwaya, A.; Hrairi, M.; Guillot, M.

    2000-01-01

    An online assessment of the quality of advanced integrated computer aided manufacturing systems require the knowledge of accurate and reliable non-linear constitutive material behavior. This paper is concerned with material parameter identification based on experimental data for which non uniform distribution of stresses and deformation within the volume of the specimen is considered. Both geometric and material non linearities as well interfacial frictional contact are taken into account during the simulation. Within the framework of finite deformation theory, a multisurface multiplicative plasticity model for metal powder compaction process is presented. The model is seen to involve several parameters which are not always activated by a single state variable even though it may be technologically important in assessing the final product quality and manufacturing performance. The resulting expressions are presented in spatial setting and gradient based descent method utilizing the modified Levenberg-Marquardt scheme is used for the minimization of least square functional so as to obtain the best agreement between relevant experimental data and simulated data in a specified energy norm. The identification of a subset of material parameters of the cap model for stainless steel powder compaction is performed. The obtained parameters are validated through a simulation of an industrial part manufacturing case. A very good agreement between simulated final density and measured density is obtained thus demonstrating the practical usefulness of the proposed approach. (author)

  8. Parameter Optimization Of Natural Hydroxyapatite/SS316l Via Metal Injection Molding (MIM)

    Science.gov (United States)

    Mustafa, N.; Ibrahim1, M. H. I.; Amin, A. M.; Asmawi, R.

    2017-01-01

    Metal injection molding (MIM) are well known as a worldwide application of powder injection molding (PIM) where as applied the shaping concept and the beneficial of plastic injection molding but develops the applications to various high performance metals and alloys, plus metal matrix composites and ceramics. This study investigates the strength of green part by using stainless steel 316L/ Natural hydroxyapatite composite as a feedstock. Stainless steel 316L (SS316L) was mixed with Natural hydroxyapatite (NHAP) by adding 40 wt. % Low Density Polyethylene and 60 %wt. Palm Stearin as a binder system at 63 wt. % powder loading consist of 90 % wt. of SS316 L and 10 wt. % NHAP prepared thru critical powder volume percentage (CPVC). Taguchi method was functional as a tool in determining the optimum green strength for Metal Injection Molding (MIM) parameters. The green strength was optimized with 4 significant injection parameter such as Injection temperature (A), Mold temperature (B), Pressure (C) and Speed (D) were selected throughout screening process. An orthogonal array of L9 (3)4 was conducted. The optimum injection parameters for highest green strength were established at A1, B2, C0 and D1 and where as calculated based on Signal to Noise Ratio.

  9. Effect of heat absorbing powder addition on cell morphology of porous titanium composite manufactured by reactive precursor method

    International Nuclear Information System (INIS)

    Kobashi, Makoto; Kamiya, Yoshinori; Kanetake, Naoyuki

    2012-01-01

    Open-cell structured porous titanium/ceramics composite was synthesized by a reactive precursor method using titanium and boron carbide (B 4 C) as reactant powders. Pore morphology was controlled by adding heat absorbing powder (titanium diboride: TiB 2 ) in the Ti+B 4 C blended powder. The effects of molar blending ratio of titanium and B 4 C and the amount of heat absorbing powder addition on the cell morphology (either open or closed) were investigated. Fine and homogeneous open-cell structure was achieved by adding appropriate amount of heat absorbing agent powder (>15 vol%), and the relative density of the specimen after the reaction became closer to that of the precursor by increasing TiB 2 volume fraction. When the volume fraction of TiB 2 addition was 20%, the open-cell fraction was maintained as 1.0 regardless of the relative density of the precursor.

  10. Method of producing homogeneous mixed metal oxides and metal-metal oxide mixtures

    International Nuclear Information System (INIS)

    1980-01-01

    Finely divided powders are prepared by first reacting an aqueous solution containing dissolved metal values with excess urea. After the reaction of water in the solution with urea is complete, the resulting molten urea solution is heated to cause metal values in solution to precipitate. The resulting mixture containing precipitated metal values is heated to evaporate volatile material, leaving a dry powder containing the metal values. Detailed examples are given. (U.K.)

  11. Specific Adaptation of Gas Atomization Processing for Al-Based Alloy Powder for Additive Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Iver [Ames Lab., Ames, IA (United States); Siemon, John [Alcoa, Inc, Pittsburgh, PA (United States)

    2017-06-30

    The initial three atomization attempts resulted in “freeze-outs” within the pour tubes in the pilot-scale system and yielded no powder. Re-evaluation of the alloy liquidus temperatures and melting characteristics, in collaboration with Alcoa, showed further superheat to be necessary to allow the liquid metal to flow through the pour tube to the atomization nozzle. A subsequent smaller run on the experimental atomization system verified these parameters and was successful, as were all successive runs on the larger pilot scale system. One alloy composition froze-out part way through the atomization on both pilot scale runs. SEM images showed needle formation and phase segregations within the microstructure. Analysis of the pour tube freeze-out microstructures showed that large needles formed within the pour tube during the atomization experiment, which eventually blocked the melt stream. Alcoa verified the needle formation in this alloy using theoretical modeling of phase solidification. Sufficient powder of this composition was still generated to allow powder characterization and additive manufacturing trials at Alcoa.

  12. Shock Wave Response of Iron-based In Situ Metallic Glass Matrix Composites.

    Science.gov (United States)

    Khanolkar, Gauri R; Rauls, Michael B; Kelly, James P; Graeve, Olivia A; Hodge, Andrea M; Eliasson, Veronica

    2016-03-02

    The response of amorphous steels to shock wave compression has been explored for the first time. Further, the effect of partial devitrification on the shock response of bulk metallic glasses is examined by conducting experiments on two iron-based in situ metallic glass matrix composites, containing varying amounts of crystalline precipitates, both with initial composition Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4. The samples, designated SAM2X5-600 and SAM2X5-630, are X-ray amorphous and partially crystalline, respectively, due to differences in sintering parameters during sample preparation. Shock response is determined by making velocity measurements using interferometry techniques at the rear free surface of the samples, which have been subjected to impact from a high-velocity projectile launched from a powder gun. Experiments have yielded results indicating a Hugoniot Elastic Limit (HEL) to be 8.58 ± 0.53 GPa for SAM2X5-600 and 11.76 ± 1.26 GPa for SAM2X5-630. The latter HEL result is higher than elastic limits for any BMG reported in the literature thus far. SAM2X5-600 catastrophically loses post-yield strength whereas SAM2X5-630, while showing some strain-softening, retains strength beyond the HEL. The presence of crystallinity within the amorphous matrix is thus seen to significantly aid in strengthening the material as well as preserving material strength beyond yielding.

  13. Structure and characteristics of functional powder composite materials obtained by spark plasma sintering

    Science.gov (United States)

    Oglezneva, S. A.; Kachenyuk, M. N.; Kulmeteva, V. B.; Ogleznev, N. B.

    2017-07-01

    The article describes the results of spark plasma sintering of ceramic materials based on titanium carbide, titanium carbosilicide, ceramic composite materials based on zirconium oxide, strengthened by carbon nanostructures and composite materials of electrotechnical purpose based on copper with addition of carbon structures and titanium carbosilicide. The research shows that the spark plasma sintering can achieve relative density of the material up to 98%. The effect of sintering temperature on the phase composition, density and porosity of the final product has been studied. It was found that with addition of carbon nanostructures the relative density and hardness decrease, but the fracture strength of ZrO2 increases up to times 2. The relative erosion resistance of the electrodes made of composite copper-based powder materials, obtained by spark plasma sintering during electroerosion treatment of tool steel exceeds that parameter of pure copper up to times 15.

  14. Metal composite as backing for ultrasonic transducers dedicated to non-destructive measurements in hostile

    International Nuclear Information System (INIS)

    Boubenia, R; Rosenkrantz, E; P, P; Ferrandis, J-Y; Despetis, F

    2016-01-01

    Our team is specialized in ultrasonic measurements in hostile environment especially under high temperatures. There is a need for acoustic transducers capable of continuous measurement at temperatures up to 700°C. To improve the performances of acoustic sensors we focus our works on the realisation and characterisation of transducer backings able to operate under very high temperature. Commercially, they are produced by the incorporation of tungsten powder in a plastic matrix, which limits the working temperature. The realisation of ultrasonic transducers for non-destructive measures at high temperatures requires adequate materials, manufacturing and assembly processes. To produce the backings, composites were made using very ductile metals such as tin and tungsten. These composites are manufactured by uniaxial hot pressing. First, we studied the influence of temperature and pressure on the densification of tin pellets. Then, several specimens made of tin/W were made and characterised by measuring the specific weight, speed and attenuation of sound. The acoustic measures were realised by ultrasonic spectroscopy. This test-bench was designed and tested on control samples of PMMA and on standard backings (epoxy / tungsten). (paper)

  15. Metal oxide/polyaniline nanocomposites: Cluster size and ...

    Indian Academy of Sciences (India)

    Wintec

    Metal oxide/polyaniline nanocomposites; structural properties; magnetic properties. 1. Introduction ... The powder obtained was ground in a motor and pestle, sonicated in ... Figure 1. XRD of (a) iron oxide nanoparticles and (b) iron oxide/PANI (1 : 0⋅4) composite. .... shape of the particles and the anisotropy energy, as also.

  16. The influence of concentration of Nd-Fe-B powder in composite coating of optical fiber to the sensibility to external magnetic field

    Directory of Open Access Journals (Sweden)

    Radojević Vesna J.

    2005-01-01

    Full Text Available Multi-mode optical fiber with magnetic composite coating was investigated as an optical fiber sensor element (OFMSE for magnetic field sensing The composite coating was formed with dispersions of permanent magnet powder of Nd-Fe-B in poly (ethylene-co-vinyl acetate-EVA solutions in toluene. The influence of the applied external magnetic field on the change of intensity of the light signal propagate trough developed optical fibers sensor element was investigated. In this paper the influence of the content of magnetic powder in the composite coating on the optical propagation characteristics of optical fiber were particularly investigated.

  17. Powder metallurgical high performance materials. Proceedings. Volume 4: late papers

    Energy Technology Data Exchange (ETDEWEB)

    Kneringer, G; Roedhammer, P; Wildner, H [eds.

    2001-07-01

    This is the fourth volume (late papers) of the 15th International Plansee seminar 2001 which general theme was 'Powder metallurgical high performance materials'. The seminar looked beyond the refractory metals and cemented carbides, which remain as its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. This volume 4 contains papers dealing with high performance P/M metals (ITER and fusion reactors, solid targets, materials microstructure, novel alloys, etc.), P/M hard materials ( production and characterization, tungsten carbides, titanium carbides, microstructural design, coatings composition and performance, etc.) and general topics. From 37 papers 24 correspond to INIS subject scope and they were indexed separately. (nevyjel)

  18. Powder metallurgical high performance materials. Proceedings. Volume 4: late papers

    International Nuclear Information System (INIS)

    Kneringer, G.; Roedhammer, P.; Wildner, H.

    2001-01-01

    This is the fourth volume (late papers) of the 15th International Plansee seminar 2001 which general theme was 'Powder metallurgical high performance materials'. The seminar looked beyond the refractory metals and cemented carbides, which remain as its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. This volume 4 contains papers dealing with high performance P/M metals (ITER and fusion reactors, solid targets, materials microstructure, novel alloys, etc.), P/M hard materials ( production and characterization, tungsten carbides, titanium carbides, microstructural design, coatings composition and performance, etc.) and general topics. From 37 papers 24 correspond to INIS subject scope and they were indexed separately. (nevyjel)

  19. STUDIES ON NATURAL WEATHERING OF RATTAN POWDER-FILLED NATURAL RUBBER COMPOSITES

    Directory of Open Access Journals (Sweden)

    Komethi Muniandy,

    2012-07-01

    Full Text Available This article investigates the effect of natural weathering on mechanical and morphological properties of rattan powder-filled natural rubber (NR composites as a function of filler loading and silane coupling agent. The rattan powder samples in the range of 0 to 30 phr were compounded with NR using a laboratory size two-roll mill. The natural weathering test was carried out for six months. The degradation of the samples was evaluated by performing a tensile test, a Fourier transform infrared spectroscopy (FTIR, and a scanning electron microscopy (SEM test. The results indicated that after natural weathering, an increase in stress at 100% elongation (M100 can be seen for samples without the silane coupling agent, whilst M100 was reduced for samples with silane coupling agent. A drastic reduction in tensile strength and elongation at break were observed for all samples due to the photo-oxidation process that occurred during the degradation of the samples. The extent of degradation on the samples’ surfaces and the presence of oxygenated products were confirmed by SEM and FTIR studies, respectively.

  20. Effects of gamma irradiation and ozone treatment on microbial decontamination and fatty acid compositions of aloe and pollen powders

    International Nuclear Information System (INIS)

    Yook, H.S.; Chung, Y.J.; Kim, J.O.; Kwon, O.J.; Byun, M.W.

    1997-01-01

    The comparative effects of gamma irradiation and ozone treatment on the microbial inactivation and fatty acid composition were investigated for improving hygienic quality of aloe and pollen powders. Gamma irradiation at 10 kGy resulted in sterilizing total aerobic bacteria, molds and coliforms below detective levels, while ozone treatment for 8 hours up to 18 ppm did not sufficiently eliminate the microorganisms of aloe and pollen powders. The compositions of fatty acid were not significantly changed by gamma irradiation up to 10 kGy. However, ozone treatment markedly decreased unsaturated fatty acids by approximately 20-80% in contents, whereas it significantly increased saturated fatty acids (p<0.05)

  1. The influence of structural changes on electrical and magnetic characteristics of amorphous powder of the nixmoy alloy

    Directory of Open Access Journals (Sweden)

    Ribić-Zelenović Lenka

    2006-01-01

    Full Text Available Nickel and molybdenum alloy powder was electrodeposited on a titanium cathode from a NiSO4⋅7H2O and (NH46 Mo7O24⋅4H2O ammonium solution. The desired chemical composition, structure, size and shape of particles in the powder samples were achieved by an appropriate choice of electrolysis parameters (current density, composition and temperature of the solution, cathode material and electrolysis duration. Metal coatings form in the current density range 15 mA cm-2powders form. The chemical composition of powder samples depends on the current density of electrodeposition. The molybdenum content in the powder increases with the increase of current density (in the low current density range, while in the higher current density range the molybdenum content in the alloy decreases with the increase of the current density of deposition. Smaller sized particles form at higher current density. X-ray analysis, differential scanning calorimetric and measurements of the temperature dependence of electric resistance and magnetic permeability of the powder samples were all used to establish a predominantly amorphous structure of the powder samples formed at the current density of j≥70mA cm-2. The crystalline particle content in the powder samples increases with the decrease of the current density of deposition. Powder heating causes structural changes. The process of thermal stabilization of nickel and molybdenum amorphous powders takes place in the temperature interval from 463K to 573K and causes a decrease in electrical resistance and increase in magnetic permeability. The crystallization temperature depends on the value of current density of powder electrodeposition. Powder formed at j=180 mA cm-2 begins to crystallize at 573K, while the powder deposited at j=50 mA cm-2 begins to crystallize at 673K. Crystallization of the powder causes a decrease in electric resistivity and magnetic

  2. Nanostructured carbon-metal oxide composite electrodes for supercapacitors: a review

    Science.gov (United States)

    Zhi, Mingjia; Xiang, Chengcheng; Li, Jiangtian; Li, Ming; Wu, Nianqiang

    2012-12-01

    This paper presents a review of the research progress in the carbon-metal oxide composites for supercapacitor electrodes. In the past decade, various carbon-metal oxide composite electrodes have been developed by integrating metal oxides into different carbon nanostructures including zero-dimensional carbon nanoparticles, one-dimensional nanostructures (carbon nanotubes and carbon nanofibers), two-dimensional nanosheets (graphene and reduced graphene oxides) as well as three-dimensional porous carbon nano-architectures. This paper has described the constituent, the structure and the properties of the carbon-metal oxide composites. An emphasis is placed on the synergistic effects of the composite on the performance of supercapacitors in terms of specific capacitance, energy density, power density, rate capability and cyclic stability. This paper has also discussed the physico-chemical processes such as charge transport, ion diffusion and redox reactions involved in supercapacitors.

  3. Nanostructured carbon-metal oxide composite electrodes for supercapacitors: a review.

    Science.gov (United States)

    Zhi, Mingjia; Xiang, Chengcheng; Li, Jiangtian; Li, Ming; Wu, Nianqiang

    2013-01-07

    This paper presents a review of the research progress in the carbon-metal oxide composites for supercapacitor electrodes. In the past decade, various carbon-metal oxide composite electrodes have been developed by integrating metal oxides into different carbon nanostructures including zero-dimensional carbon nanoparticles, one-dimensional nanostructures (carbon nanotubes and carbon nanofibers), two-dimensional nanosheets (graphene and reduced graphene oxides) as well as three-dimensional porous carbon nano-architectures. This paper has described the constituent, the structure and the properties of the carbon-metal oxide composites. An emphasis is placed on the synergistic effects of the composite on the performance of supercapacitors in terms of specific capacitance, energy density, power density, rate capability and cyclic stability. This paper has also discussed the physico-chemical processes such as charge transport, ion diffusion and redox reactions involved in supercapacitors.

  4. Fabrication of metal-matrix composites and adaptive composites using ultrasonic consolidation process

    International Nuclear Information System (INIS)

    Kong, C.Y.; Soar, R.C.

    2005-01-01

    Ultrasonic consolidation (UC) has been used to embed thermally sensitive and damage intolerant fibres within aluminium matrix structures using high frequency, low amplitude, mechanical vibrations. The UC process can induce plastic flow in the metal foils being bonded, to allow the embedding of fibres at typically 25% of the melting temperature of the base metal and at a fraction of the clamping force when compared to fusion processes. To date, the UC process has successfully embedded Sigma silicon carbide (SiC) fibres, shape memory alloy wires and optical fibres, which are presented in this paper. The eventual aim of this research is targeted at the fabrication of adaptive composite structures having the ability to measure external stimuli and respond by adapting their structure accordingly, through the action of embedded active and passive functional fibres within a freeform fabricated metal-matrix structure. This paper presents the fundamental studies of this research to identify embedding methods and working range for the fabrication of adaptive composite structures. The methods considered have produced embedded fibre specimens in which large amounts of plastic flow have been observed, within the matrix, as it is deformed around the fibres, resulting in fully consolidated specimens without damage to the fibres. The microscopic observation techniques and macroscopic functionality tests confirms that the UC process could be applied to the fabrication of metal-matrix composites and adaptive composites, where fusion techniques are not feasible and where a 'cold' process is necessary

  5. Rapid, Selective Heavy Metal Removal from Water by a Metal-Organic Framework/Polydopamine Composite.

    Science.gov (United States)

    Sun, Daniel T; Peng, Li; Reeder, Washington S; Moosavi, Seyed Mohamad; Tiana, Davide; Britt, David K; Oveisi, Emad; Queen, Wendy L

    2018-03-28

    Drinking water contamination with heavy metals, particularly lead, is a persistent problem worldwide with grave public health consequences. Existing purification methods often cannot address this problem quickly and economically. Here we report a cheap, water stable metal-organic framework/polymer composite, Fe-BTC/PDA, that exhibits rapid, selective removal of large quantities of heavy metals, such as Pb 2+ and Hg 2+ , from real world water samples. In this work, Fe-BTC is treated with dopamine, which undergoes a spontaneous polymerization to polydopamine (PDA) within its pores via the Fe 3+ open metal sites. The PDA, pinned on the internal MOF surface, gains extrinsic porosity, resulting in a composite that binds up to 1634 mg of Hg 2+ and 394 mg of Pb 2+ per gram of composite and removes more than 99.8% of these ions from a 1 ppm solution, yielding drinkable levels in seconds. Further, the composite properties are well-maintained in river and seawater samples spiked with only trace amounts of lead, illustrating unprecedented selectivity. Remarkably, no significant uptake of competing metal ions is observed even when interferents, such as Na + , are present at concentrations up to 14 000 times that of Pb 2+ . The material is further shown to be resistant to fouling when tested in high concentrations of common organic interferents, like humic acid, and is fully regenerable over many cycles.

  6. Interfacial Microstructure and Properties of Steel/Aluminum Powder Additive

    Directory of Open Access Journals (Sweden)

    YUAN Jiang

    2017-09-01

    Full Text Available Based on first-principles density functional theory, the Fe/Al interface model of steel/aluminum laser welding was constructed by layer technique. The Fe/Al interface was studied by metal atom X (X=Sn, Sr, Zr, Ce, La.The results show that Sn, Sr and Ce preferentially displace the Al atoms at the Fe/Al interface, while La and Zr preferentially displace the Fe atoms at the Fe/Al interface. Alloying promotes the transfer of Fe/Al interfacial electrons between different orbits, enhances the ionic bond properties of Fe-Al, improves the Fe/Al interface binding capacity, improves the brittle fracture of Fe/Al interface, and the alloying effect of Sn most notable. On the basis of this, the laser lap welding test of Sn and Zr powder was carried out on 1.4mm thick DC51D+ZF galvanized steel and 1.2mm thick 6016 aluminum alloy specimen. The results show that the addition of powder can promote the flowability of the molten bath and change the composition and microstructure of the joint interface. The tensile strength of the steel/aluminum joint is 327.41MPa and the elongation is 22.93% with the addition of Sn powder, which is obviously improved compared with the addition of Zr powder and without the addition of powder.

  7. Metal/graphite-composite materials for fusion device

    International Nuclear Information System (INIS)

    Kneringer, G.; Kny, E.; Fischer, W.; Reheis, N.; Staffler, R.; Samm, U.; Winter, J.

    1995-01-01

    The utilization of graphite as a structural material depends to an important extent on the availability of a joining technique suitable for the production of reliable large scale metal/graphite-composites. This study has been conducted to evaluate vacuum brazes and procedures for graphite and metals which can be used in fusion applications up to about 1500 degree C. The braze materials included: AgCuTi, CuTi, NiTi, Ti, ZrTi, Zr. Brazing temperatures ranged from 850 degree C to 1900 degree C. The influence of graphite quality on wettability and pore-penetration of the braze has been investigated. Screening tests of metal/graphite-assemblies with joint areas exceeding some square-centimeters have shown that they can only successfully be produced when graphite is brazed to a metal, such as tungsten or molybdenum with a coefficient of thermal expansion closely matching that of graphite. Therefore all experimental work on evaluation of joints has been concentrated on molybdenum/graphite brazings. The tensile strength of molybdenum/graphite-composites compares favorably with the tensile strength of bulk graphite from room temperature close to the melting temperature of the braze. In electron beam testing the threshold damage line for molybdenum/graphite-composites has been evaluated. Results show that even composites with the low melting AgCuTi-braze are expected to withstand 10 MW/m 2 power density for at least 10 3 cycles. Limiter testing in TEXTOR shows that molybdenum/graphite-segments with 3 mm graphite brazed on molybdenum-substrate withstand severe repeated TEXTOR plasma discharge conditions without serious damage. Results prove that actively cooled components on the basis of a molybdenum/graphite-composite can sustain a higher heat flux than bulk graphite alone. (author)

  8. Fine crystalline powders. Analysis of scientific and technical literature

    International Nuclear Information System (INIS)

    Denisenko, Eh.T.; Kulik, O.P.; Eremina, T.V.

    1983-01-01

    The state of development and studies of fine crystalline powders for recent five years is reviewed in the paper. Based on data available in literature, the most significant methods for fine metal and alloy powder production are considered and physicochemical properties of ultrafine particles are discussed from the standpoint of their interrelation with promising techniques for powder production. It is stated that the most important feature of ultrafine powder production technique at the present stage is a transition from the stage of data accumulation to that of controlled production of ultrafine structures of various metals and alloys under controllable conditions

  9. Powder Metallurgy characteristics and application: state of the art

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2005-01-01

    Powder metallurgy process (P/M) is a near-net or net-shape manufacturing process that combines the features of shape making technology of powder compaction with the development of final material and design properties (physical and mechanical) during subsequent densification or consolidation processes, e.g. sintering. It utilizes the metal powder or powders of metal alloys. In this paper, the major historical developments in P/M are reviewed and discussed. The main parameters involved in the process and their effects on the product characteristics are presented and discussed, which include: powders and methods of their production, particle size and shape, compressibility and additives, sintering temperature and time and finishing processes. The advantages and limitations of powder metallurgy are also presented and discussed. Finally, applications and future developments of the process are outlined and discussed. (author)

  10. Using of fluidized-bed jet mill to a super fine comminution of steel composite

    Directory of Open Access Journals (Sweden)

    D. Urbaniak

    2015-01-01

    Full Text Available In many industries the demand for very fine material increases. In the metallurgical industry, for example, there is increasing use of the production of high density metal elements with the use of metallurgical powder composites. The use of powder composites requires prior their grinding. Unfortunately, the very fine grinding is not an easy process. The using for this purpose fluidized-bed jet mill was proposed in the paper. The attempts of grinding of metallurgical powder were carried out in the fluidized-bed jet mill. After the experiment analyses of particle size distribution of grinding products were performed. The results are presented in graphs. Analyses of the obtained results concluded that the grinding of very fine metallurgical composite is possible and produces positive results.

  11. The structure and mechanical properties of parts elaborated by direct laser deposition 316L stainless steel powder obtained in various ways

    Science.gov (United States)

    Loginova, I. S.; Solonin, A. N.; Prosviryakov, A. S.; Adisa, S. B.; Khalil, A. M.; Bykovskiy, D. P.; Petrovskiy, V. N.

    2017-12-01

    In this work the morphology, the size and the chemical composition of the powders of steel 316L received by the two methods was studied: fusion dispersion by a gas stream and reduction of metal chlorides with the subsequent plasma atomization of the received powder particles. The powder particles received by the first method have a spherical shape (aspect ratio 1,0-1,2) with an average size of 77 μm and are characterized by the absence of internal porosity. Particles of the powder received by the second method also have a spherical shape and faultless structure, however, their chemical composition may vary in different particles. The average size of particles is 32 μm. Though the obtained powders had different properties, the experimental samples received by DLD technology demonstrated by equally high durability (Ultimate strength is 623±5 and of 623±18 MPa respectively) and plasticity (38 and 41% respectively). It is established that mechanical properties of DLD samples increase for 7-10% after treatment of the surface.

  12. High power X-ray welding of metal-matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Rosenberg, Richard A.; Goeppner, George A.; Noonan, John R.; Farrell, William J.; Ma, Qing

    1997-12-01

    A method for joining metal-matrix composites (MMCs) by using high power x-rays as a volumetric heat source is provided. The method involves directing an x-ray to the weld line between two adjacent MMCs materials to create an irradiated region or melt zone. The x-rays have a power density greater than about 10{sup 4} watts/cm{sup 2} and provide the volumetric heat required to join the MMC materials. Importantly, the reinforcing material of the metal-matrix composites remains uniformly distributed in the melt zone, and the strength of the MMCs are not diminished. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys.

  13. Nuclear prehistory influence on irradiated metallic iron phase composition

    International Nuclear Information System (INIS)

    Alekseev, I.E.

    2007-01-01

    With application of different Moessbauer spectroscopy applications the phase composition of metallic iron after irradiation by both neutrons and charged particles were studied. Irradiation conditions, method of targets examination and phase composition of samples after irradiation were presented in tabular form. It is shown, that phase composition of irradiated metal is defined by nuclear prehistory. So, in a number of cases abnormals (stabilization of high- and low-temperature structural phases of iron at room temperature after irradiation end) were revealed

  14. Copper Benzenetricarboxylate Metal-Organic Framework Nucleation Mechanisms on Metal Oxide Powders and Thin Films formed by Atomic Layer Deposition.

    Science.gov (United States)

    Lemaire, Paul C; Zhao, Junjie; Williams, Philip S; Walls, Howard J; Shepherd, Sarah D; Losego, Mark D; Peterson, Gregory W; Parsons, Gregory N

    2016-04-13

    Chemically functional microporous metal-organic framework (MOF) crystals are attractive for filtration and gas storage applications, and recent results show that they can be immobilized on high surface area substrates, such as fiber mats. However, fundamental knowledge is still lacking regarding initial key reaction steps in thin film MOF nucleation and growth. We find that thin inorganic nucleation layers formed by atomic layer deposition (ALD) can promote solvothermal growth of copper benzenetricarboxylate MOF (Cu-BTC) on various substrate surfaces. The nature of the ALD material affects the MOF nucleation time, crystal size and morphology, and the resulting MOF surface area per unit mass. To understand MOF nucleation mechanisms, we investigate detailed Cu-BTC MOF nucleation behavior on metal oxide powders and Al2O3, ZnO, and TiO2 layers formed by ALD on polypropylene substrates. Studying both combined and sequential MOF reactant exposure conditions, we find that during solvothermal synthesis ALD metal oxides can react with the MOF metal precursor to form double hydroxy salts that can further convert to Cu-BTC MOF. The acidic organic linker can also etch or react with the surface to form MOF from an oxide metal source, which can also function as a nucleation agent for Cu-BTC in the mixed solvothermal solution. We discuss the implications of these results for better controlled thin film MOF nucleation and growth.

  15. ELASTO-PLASTIC DEFORMATION OF COMPOSITE POWDERS WITH LAYERED CARBON AND CARBIDE-FORMING ELEMENT COATING

    Directory of Open Access Journals (Sweden)

    V. N. Kovalevsky

    2012-01-01

    Full Text Available Coating structure formation under magnetron spraying of titanium and carbon cathodes and combined cathodes, namely cobalt (EP 131 – nickel, tungsten – carbon have been investigated under conditions of carbide separate synthesis within the temperature range of 650–1200 °C. Usage of cobalt and nickel particles as matrix material leads to their rapid thermal expansion under heating during sintering process in the dilatometer. Subsequent plastic deformation of sintered samples provides obtaining a composite powder material that is a composite with framing structure of cobalt, titanium and tungsten carbides in the coatings.

  16. Piezoelectric ceramic-reinforced metal matrix composites

    OpenAIRE

    2004-01-01

    Composite materials comprising piezoelectric ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the piezoelectric ceramic particulates are subjected to strain, such as the strain experienced during vibration of the material, they generate an electrical voltage that is converted into Joule heat in the surrounding metal matrix, thereby dissipating the vibrational energy. The piezoelectric ceramic particulates may also act as reinforcements to improve the mec...

  17. Method of quantitative analysis of superconducting metal-conducting composite materials

    International Nuclear Information System (INIS)

    Bogomolov, V.N.; Zhuravlev, V.V.; Petranovskij, V.P.; Pimenov, V.A.

    1990-01-01

    Technique for quantitative analysis of superconducting metal-containing composite materials, SnO 2 -InSn, WO 3 -InW, Zn)-InZn in particular, has been developed. The method of determining metal content in a composite is based on the dependence of superconducting transition temperature on alloy composition. Sensitivity of temperature determination - 0.02K, error of analysis for InSn system - 0.5%

  18. Growth and Characterization of La1-x Mnx O3 (x=0.01 mol) Powder and Fibre

    International Nuclear Information System (INIS)

    Yin Yin Win; Pwint Yee Thein; Than Than Win; Yin Maung Maung; Ko Ko Kyaw Soe

    2010-12-01

    An improved method is proposed for the preparation of Ianthanum manganite (LaMaO3) powder by the calcinations of a composite carbonate of the respective metallic elements formed by mixing an aqueous solution of a water-soluble ammonium carbonate and an aqueous solution of inorganic salts, e.g, chlorides, of the respective metallic elements. The surface morphology of the LaMnO3 is studied by scanning electron microscopy (SEM), X-rays fluorescent (XRF) technique is used for chemical analysis. Structural properties are characterized by X-rays Diffraction (XRD). Chemical and physical reaction of LaMnO3 powder is investigated by Thermogravimetric Analysis-Differential Thermal Analysis (TGA-DTA). Electrospun LaMnO3 fibre is formed on Al-foil and their characteristic is examined by SEM and XRD.

  19. New transparent conductive metal based on polymer composite

    Energy Technology Data Exchange (ETDEWEB)

    Keshavarz Hedayati, Mehdi; Jamali, Mohammad [Nanochemistry and Nanoengineering, Institute for Materials Science, Faculty of Engineering, Christian-Albrechts-University, Kiel (Germany); Strunkus, Thomas; Zaporochentko, Vladimir; Faupel, Franz [Multicomponent Materials, Institute for Materials Science, Faculty of Engineering, Christian-Albrechts-University, Kiel (Germany); Elbahri, Mady [Nanochemistry and Nanoengineering, Institute for Materials Science, Faculty of Engineering, Christian-Albrechts-University, Kiel (Germany); Helmholtz-Zentrum Geesthacht GmbH, Institute of Polymer Research, Nanochemistry and Nanoengineering (Germany)

    2011-07-01

    Currently great efforts are made to develop new kind of transparent conductors (TCs) to replace ITO. In this regard different materials and composites have been proposed and studied including conductive polymers, carbon nanotubes (CNTs), metal grids, and random networks of metallic nanowires. But so far none of them could be used as a replacing material, since either they are either fragile and brittle or their electrical conductivity is below the typical ITO. Thin metallic films due to their high electrical conductivity could be one of the best replacing materials for ITO, however their poor transparency makes their application as TCs limited. Here we design and fabricate a new polymeric composite coating which enhances the transparency of the thin metal film up to 100% relative to the initial value while having a high electrical conductivity of typical metals. Therefore our proposed device has a great potential to be used as new transparent conductor.

  20. Metal matrix composites synthesis, wear characteristics, machinability study of MMC brake drum

    CERN Document Server

    Natarajan, Nanjappan; Davim, J Paulo

    2015-01-01

    This book is dedicated to composite materials, presenting different synthesis processes, composite properties and their machining behaviour. The book describes also the problems on manufacturing of metal matrix composite components. Among others, it provides procedures for manufacturing of metal matrix composites and case studies.

  1. Mechanical properties of hot-pressed Al-4.5 wt. % Cu/WC composite

    Directory of Open Access Journals (Sweden)

    Samaneh Bernoosi

    2014-12-01

    Full Text Available In this study, the elemental powders of aluminum and copper were initially subjected to mechanical alloying using an attrition ball mill under argon atmosphere to produce an Al-4.5 wt% Cu powder alloy. The WC nanoparticles were then added to the powder alloy and milled in a planetary ball mill to explore the role of the WC nanoparticles on the mechanical properties of the fabricated composite powder. The experimental results revealed that a solid solution of Al-Cu could be formed after MA and a good dispersion of the WC nanoparticles in the aluminum matrix was obtained as characterized using X-ray diffraction and scanning electron microscopy, respectively. The results of hardness and compression tests of the hot pressed composites indicated that the MA followed by the hot-press processes was successful to fabricate an alloy and a metal matrix composite with considerable mechanical properties. However, a decreasing trend in the hardness and strength of the composites with the WC contents of more than 5wt% was observed. The maximum values of 260 HV and 575 MPa were obtained for a composite containing 5 wt% of nano ceramic particles.

  2. Composition powders of the system TiC-TiB2

    International Nuclear Information System (INIS)

    Degrave, I.E.; Udalov, Yu.P.

    2000-01-01

    The ceramic composition on TiC-TiB 2 base is proposed for substitution of scarce and expensive tungsten carbide for manufacturing metallo-ceramic articles. The technology of TiC and TiB 2 powder production from the mixture of oxides and carbon-bearing reducing agents is developed. Saccharose is recommended to be used as a reductant. Carbon tetrachloride vapors are introduced into the reaction volume to accelerate the synthesis. The purification of the product from residual carbon is performed in high frequency glow discharge with the use of air as a plasma forming gas. Microstructural studies show that the product obtained constitutes submicron TiC particles in a TiB 2 matrix [ru

  3. Fluid Structure Interaction Analysis in Manufacturing Metal/Polymer Macro-Composites

    International Nuclear Information System (INIS)

    Baesso, R.; Lucchetta, G.

    2007-01-01

    Polymer Injection Forming (PIF) is a new manufacturing technology for sheet metal-polymer macro-composites, which results from the combination of injection moulding and sheet metal forming. This process consists on forming the sheet metal according to the boundary of the mould cavity by means of the injected polymer. After cooling, the polymer bonds permanently to the metal resulting in a sheet metal-polymer macro-composite product. Comparing this process to traditional ones (where the polymeric and metal parts are joined together after separate forming) the main advantages are both reduction of production costs and increase of part quality. This paper presents a multi-physics numerical simulation of the process performed in the Ansys/CFX environment

  4. Silver matrix composites reinforced with galvanically silvered particles

    OpenAIRE

    J. Śleziona; J. Wieczorek,

    2007-01-01

    Purpose: The paper presents the possibility of the application of metalic layers drifted with the use of the galvanic methods on the ceramic particles surface. The application of the layers was aimed at obtaining the rewetting of the reinforcing particles with the liquid silver in the course of the producing of silver matrix composites with the use of mechanical stirring method. To enable introducing of the iron powder and glass carbon powder to liquid silver the solution of covering the powd...

  5. Time resolved fluorescence of cow and goat milk powder

    Science.gov (United States)

    Brandao, Mariana P.; de Carvalho dos Anjos, Virgílio; Bell., Maria José V.

    2017-01-01

    Milk powder is an international dairy commodity. Goat and cow milk powders are significant sources of nutrients and the investigation of the authenticity and classification of milk powder is particularly important. The use of time-resolved fluorescence techniques to distinguish chemical composition and structure modifications could assist develop a portable and non-destructive methodology to perform milk powder classification and determine composition. This study goal is to differentiate milk powder samples from cows and goats using fluorescence lifetimes. The samples were excited at 315 nm and the fluorescence intensity decay registered at 468 nm. We observed fluorescence lifetimes of 1.5 ± 0.3, 6.4 ± 0.4 and 18.7 ± 2.5 ns for goat milk powder; and 1.7 ± 0.3, 6.9 ± 0.2 and 29.9 ± 1.6 ns for cow's milk powder. We discriminate goat and cow powder milk by analysis of variance using Fisher's method. In addition, we employed quadratic discriminant analysis to differentiate the milk samples with accuracy of 100%. Our results suggest that time-resolved fluorescence can provide a new method to the analysis of powder milk and its composition.

  6. Energy dispersive X-ray fluorescence detection of heavy metals in Bangladesh cows’ milk

    Directory of Open Access Journals (Sweden)

    Y.N. Jolly

    2017-09-01

    Full Text Available It is considered that cow's milk is almost complete food for human as it provides most of the micronutrients and macronutrients. The cow's milks are essential for the growth and development especially for children. The main compositions of cow's milk are protein, fat, carbohydrates, vitamins and minerals which are well defined. Presently, the study of micronutrients and toxic elements in cow's milk has been widely carried out particularly in the industrialized and polluted regions because of its possibility of contamination, and thereby health risk of the consumers. The elemental composition in local cow's milk samples in Bangladesh is not well studied yet. The present study was therefore aimed to determine the level of heavy metals (Cr, Ni, As, Cd, Hg, Pb, Mn, Cu, Zn and Fe in cow's milk using EDXRF technique. Subsequently, the experimental data was used to calculate the human health risk through the intake of both powder and liquid cows’ milk available in Bangladesh. The results showed that powder milk contains significantly higher concentration of heavy metals than liquid milk samples. The HRI (health risk index and HI (hazard index values for most of the elements in all milk samples were within the safe limit (1. MPI (metal pollution index value for powder milk samples are very high compared to other type of milk samples analyzed in this study. Therefore, it has been suggested that heavy metal contamination through local powder milk samples might have significant negative impact (threat on human health.

  7. Toxic metal levels in cocoa powder and chocolate by ICP-MS method after microwave-assisted digestion.

    Science.gov (United States)

    Lo Dico, Gianluigi Maria; Galvano, Fabio; Dugo, Giacomo; D'ascenzi, Carlo; Macaluso, Andrea; Vella, Antonio; Giangrosso, Giuseppe; Cammilleri, Gaetano; Ferrantelli, Vincenzo

    2018-04-15

    The Commission Regulation (EC) Regulation N. 488/2014, established the concentration limits for cadmium in specific products based on cocoa and chocolate products as from January 2019. Based on this information there is a need to determine ultratrace levels of elements that might be presents in cocoa and chocolate products. In this work, the concentrations of Arsenic, Antimony, Cadmium, Chromium, Lead, Selenium and Vanadium were evaluated in cocoa powder and chocolate by the validation of an ICP-MS method. Good selectivity/specificity, recovery, repeatability and within-laboratory reproducibility, LOD, LOQ, range of linearity, standard measurement uncertainty parameters for method validation were achieved, in accordance with Commission Regulation. The cocoa powder revealed the maximum metal concentrations of 0.303 ± 0.035 mg/kg for cadmium, 1.228 ± 0.146 mg/kg for lead and 0.094 ± 0.013 mg/kg for arsenic. A significant difference was found between cocoa powder and chocolate samples (p < .05). Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. 21 CFR 888.3490 - Knee joint femorotibial metal/composite non-constrained cemented prosthesis.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Knee joint femorotibial metal/composite non... § 888.3490 Knee joint femorotibial metal/composite non-constrained cemented prosthesis. (a) Identification. A knee joint femorotibial metal/composite non-constrained cemented prosthesis is a device...

  9. Biomimetic Composite-Metal Hip Resurfacing Implant

    Directory of Open Access Journals (Sweden)

    Habiba Bougherara

    2008-01-01

    Full Text Available Hip resurfacing technique is a conservative arthroplasty used in the young patient in which the femoral head is reshaped to accept metal cap with small guide stem. In the present investigation, a hybrid composite-metal resurfacing implant is proposed. The cup is made of carbon fiber/polyamide 12 (CF/PA12 covered with a thin layer of cobalt chrome (Co-Cr. Finite element (FE method was applied to analyze and compare the biomechanical performances of the hybrid hip resurfacing (HHR and the conventional Birmingham (BHR. Results of the finite element analysis showed that the composite implant leads to an increase in stresses in the cancellous bone by more than 15% than BHR, indicating a lower potential for stress shielding and bone fracture and higher potential for bone apposition with the HHR.

  10. High quality aluminium doped zinc oxide target synthesis from nanoparticulate powder and characterisation of sputtered thin films

    Energy Technology Data Exchange (ETDEWEB)

    Isherwood, P.J.M., E-mail: P.J.M.Isherwood@lboro.ac.uk [Centre for Renewable Energy Systems Technology, Loughborough University, Loughborough, Leicestershire LE11 3TU (United Kingdom); Neves, N. [Innovnano, S. A., Rua Coimbra Inovação Parque, IParque Lote 13, 3040-570 Antanhol, Coimbra (Portugal); Bowers, J.W. [Centre for Renewable Energy Systems Technology, Loughborough University, Loughborough, Leicestershire LE11 3TU (United Kingdom); Newbatt, P. [Innovnano, S. A., Rua Coimbra Inovação Parque, IParque Lote 13, 3040-570 Antanhol, Coimbra (Portugal); Walls, J.M. [Centre for Renewable Energy Systems Technology, Loughborough University, Loughborough, Leicestershire LE11 3TU (United Kingdom)

    2014-09-01

    Nanoparticulate aluminium-doped zinc oxide powder was synthesised through detonation and subsequent rapid quenching of metallic precursors. This technique allows for precise compositional control and rapid nanoparticle production. The resulting powder was used to form sputter targets, which were used to deposit thin films by radio frequency sputtering. These films show excellent sheet resistance and transmission values for a wide range of deposition temperatures. Crystal structure analysis shows that crystals in the target have a random orientation, whereas the crystals in the films grow perpendicular to the substrate surface and propagate preferentially along the (002) axis. Higher temperature deposition reduces crystal quality with a corresponding decrease in refractive index and an increase in sheet resistance. Films deposited between room temperature and 300 °C were found to have sheet resistances equivalent to or better than indium tin oxide films for a given average transmission value. - Highlights: • Nanoparticulate AZO powder was used to produce sputter targets. • The powder synthesis technique allows for precise compositional control. • Sputtered films show excellent optical, electronic and structural properties. • High temperature films show reduced electrical and structural quality. • For a given transmission, films show equivalent sheet resistances to ITO.

  11. Modeling of wear behavior of Al/B_4C composites produced by powder metallurgy

    International Nuclear Information System (INIS)

    Sahin, Ismail; Bektas, Asli; Guel, Ferhat; Cinci, Hanifi

    2017-01-01

    Wear characteristics of composites, Al matrix reinforced with B_4C particles percentages of 5, 10,15 and 20 produced by the powder metallurgy method were studied in this study. For this purpose, a mixture of Al and B_4C powders were pressed under 650 MPa pressure and then sintered at 635 C. The analysis of hardness, density and microstructure was performed. The produced samples were worn using a pin-on-disk abrasion device under 10, 20 and 30 N load through 500, 800 and 1200 mesh SiC abrasive papers. The obtained wear values were implemented in an artificial neural network (ANN) model having three inputs and one output using feed forward backpropagation Levenberg-Marquardt algorithm. Thus, the optimum wear conditions and hardness values were determined.

  12. Method of producing homogeneous mixed metal oxides and metal-metal oxide mixtures

    International Nuclear Information System (INIS)

    Quinby, T.C.

    1980-01-01

    A method for preparing particulate metal or metal oxide of controlled partile size comprises contacting an an aqueous solution containing dissolved metal values with excess urea at a temperature sufficient to cause urea to react with water to provide a molten urea solution containing the metal values; heating the molten urea solution to cause the metal values to precipitate, forming a mixture containing precipitated metal values; heating the mixture containing precipitated metal values to evaporate volatile material leaving a dry powder containing said metal values. The dry powder can be calcined to provide particulate metal oxide or reduced to provide particulate metal. Oxide mixtures are provided when the aqueous solution contains values of more than one metal. Homogeneousmetal-metal oxide mistures for preparing cermets can be prepared by selectively reducing at least one of the metal oxides. (auth)

  13. 21 CFR 888.3500 - Knee joint femorotibial metal/composite semi-constrained cemented prosthesis.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Knee joint femorotibial metal/composite semi... § 888.3500 Knee joint femorotibial metal/composite semi-constrained cemented prosthesis. (a) Identification. A knee joint femorotibial metal/composite semi-constrained cemented prosthesis is a two-part...

  14. Extruded Al-Al{sub 2}O{sub 3} composites formed in situ during consolidation of ultrafine Al powders: Effect of the powder surface area

    Energy Technology Data Exchange (ETDEWEB)

    Balog, Martin, E-mail: martin.balog@savba.sk [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Bratislava (Slovakia); Simancik, Frantisek [Institute of Materials and Machine Mechanics, Slovak Academy of Sciences, Bratislava (Slovakia); Walcher, Martin; Rajner, Walter [NMD - New Materials Development GmbH, St. Pantaleon (Austria); Poletti, Cecilia [Institute of Materials Science and Welding, Graz University of Technology, Kopernikusgasse 24/I, A8010 Graz (Austria)

    2011-11-25

    Highlights: {yields} 25 gas atomised Al 99.5% powders with particle size <10 {mu}m were hot extruded. {yields} The strength of compacts was closely related to powder surface area. {yields} Grain boundary strengthening was enhanced by the presence of in situ Al{sub 2}O{sub 3} dispersoids. {yields} Compacts showed good thermal stability due to grain pinning of Al{sub 2}O{sub 3} dispersoids. - Abstract: Twenty-five samples of commercially available, gas-atomised Al (99.5%) powders with particle sizes <10 {mu}m were hot extruded into Al-Al{sub 2}O{sub 3} composites formed in situ during extrusion. The effect of particle size, surface area, oxygen content and atomisation atmosphere of the powder on the microstructure and mechanical properties of the extruded compacts were studied by Brunauer, Emmett, Teller (BET) analysis, hot gas extraction, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and tensile tests. Thermal stability of the compacts and the individual strengthening mechanisms operating in the compacts were discussed. It was found that the properties of the compacts stemmed from the extraordinary grain boundary strengthening effect of the ultrafine-grained compacts due to their microstructures. The efficiency of the grain boundary strengthening was significantly enhanced by the presence of nano-metric Al{sub 2}O{sub 3} dispersoids introduced in situ. The strength of the compacts was closely related to the surface area of the powder particles. In addition, the entrapped gasses and chemically bonded humidity had a negative effect on the mechanical properties of the compacts.

  15. Preparation of Ti-aluminide reinforced in situ aluminium matrix composites by reactive hot pressing

    International Nuclear Information System (INIS)

    Roy, D.; Ghosh, S.; Basumallick, A.; Basu, B.

    2007-01-01

    Aluminium based metal matrix composites reinforced with in situ Ti-aluminide and alumina particles were prepared by reactive hot pressing a powder mix of aluminium and nanosized TiO 2 powders. The reinforcements were formed in situ by exothermal reaction between the TiO 2 nano crystalline powder and aluminium. The thermal characteristics of the in situ reaction were studied with the aid of Differential scanning calorimetry (DSC). X-ray diffraction (XRD), Energy dispersive spectroscopy (EDS) and Scanning electron microscopy (SEM) techniques were employed to study the microstructural architecture of the composites as a function of hot pressing temperature and volume percent reinforcement. Microhardness measurements on the as prepared in situ aluminium matrix composites exhibit significant increase in hardness with increase in hot pressing temperature and volume fraction of reinforcement

  16. Rapid Strengthening of Full-Sized Concrete Beams with Powder-Actuated fastening Systems and Fiber-Reinforced Polymer (FRP) Composite Materials

    National Research Council Canada - National Science Library

    Bank, Lawrence

    2002-01-01

    A research study was conducted to determine if the method of retrofitting reinforced concrete beams with powder-actuated fasteners and composite materials was applicable to full-scale flexural members...

  17. Synthesis of Pr0.70Sr0.30MnO3δ and Nd0.70Sr0.30MnO3δ powders by solution-combustion technique

    Directory of Open Access Journals (Sweden)

    Reinaldo Azevedo Vargas

    2011-01-01

    Full Text Available Powders of Pr0.70Sr0.30MnO3δ (PSM and Nd0.70Sr0.30MnO3δ (NSM compositions are being investigated as alternative cathode materials for Intermediate Temperature Solid Oxide Fuel Cells. The compositions were synthesized by a solution-combustion method using metal nitrates and urea as fuel. Combustion synthesis is a highly suitable synthesis route for achieving fine and homogeneous powders at low temperatures. Single phase pseudo-perovskite was obtained by X-ray diffraction after heat treatment of PSM and NSM powders at 900 ºC. The synthesized and milling powders had an average particle size between 0.27 to 0.07 μm. Chemical analyses of the powders calcined was performed by X-ray fluorescence and morphological analysis by scanning electron microscopy. The results were compared with literature values, indicating characteristics adjusted for preparation of ceramic suspensions.

  18. Ductile zirconium powder by hydride-dehydride process

    Energy Technology Data Exchange (ETDEWEB)

    Krishnan, T S [BHABHA ATOMIC RESEARCH CENTRE, BOMBAY (INDIA); CHAUDHARY, S [NUCLEAR FUEL COMPLEX, HYDERABAD (INDIA)

    1976-09-01

    The preparation of ductile zirconium powder by the hydride-dehydride process has been described. In this process massive zirconium obtained from Kroll reduction of ZrCl/sub 4/ is first rendered brittle by hydrogenation and the hydride crushed and ground in a ball mill to the required particle size. Hydrogen is then hot vacuum extracted to yield the metal powder. The process has been successfully employed for the production of zirconium powders with low oxygen content and having hardness values in the range of 115-130 BHN, starting from a zirconium sponge of 100-120 BHN hardness. Influence of surface characteristics of the starting metal on its hydriding behaviour has been studied and the optimum hydriding-dehydriding conditions established.

  19. A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

    Directory of Open Access Journals (Sweden)

    Yun-Wang Choi

    2017-01-01

    Full Text Available We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite materials because they are protected from moisture by the wall material. Therefore, the untreated cement is present in the form of a capsule within the cement composite, and hydration can be induced by moisture penetrating the crack surface in the event of cracking. In the process of granulating the cement, it is important to obtain a suitable consistency through the kneading agent and to maintain the moisture barrier performance of the wall material. We can utilize the results of this study as a basis for advanced self-healing capsule technology for cement composites.

  20. Influence of Ni-P Coated SiC and Laser Scan Speed on the Microstructure and Mechanical Properties of IN625 Metal Matrix Composites

    Science.gov (United States)

    Sateesh, N. H.; Kumar, G. C. Mohan; Krishna, Prasad

    2015-12-01

    Nickel based Inconel-625 (IN625) metal matrix composites (MMCs) were prepared using pre-heated nickel phosphide (Ni-P) coated silicon carbide (SiC) reinforcement particles by Direct Metal Laser Sintering (DMLS) additive manufacturing process under inert nitrogen atmosphere to obtain interface influences on MMCs. The distribution of SiC particles and microstructures were characterized using optical and scanning electron micrographs, and the mechanical behaviours were thoroughly examined. The results clearly reveal that the interface integrity between the SiC particles and the IN625 matrix, the mixed powders flowability, the SiC ceramic particles and laser beam interaction, and the hardness, and tensile characteristics of the DMLS processed MMCs were improved effectively by the use of Ni-P coated SiC particles.

  1. Study of the Production of a Metallic Coating on Natural Fiber Composite Through the Cold Spray Technique

    Science.gov (United States)

    Astarita, Antonello; Boccarusso, Luca; Durante, Massimo; Viscusi, Antonio; Sansone, Raffaele; Carrino, Luigi

    2018-02-01

    The deposition of a metallic coating on hemp-PLA (polylactic acid) laminate through the cold spray technique was studied in this paper. A number of different combinations of the deposition parameters were tested to investigate the feasibility of the process. The feasibility of the process was proved when processing conditions are properly set. The bonding mechanism between the substrate and the first layer of particles was studied through scanning electron microscope observations, and it was found that the polymeric matrix experiences a huge plastic deformation to accommodate the impinging particles; conversely a different mechanism was observed when metallic powders impact against a previously deposited metallic layer. The difference between the bonding mechanism and the growth of the coating was also highlighted. Depending on the spraying parameters, four different processing conditions were highlighted and discussed, and as a result the processing window was defined. The mechanical properties of the composite panel before and after the deposition were also investigated. The experiments showed that when properly carried out, the deposition process does not affect the strength of the panel; moreover, no improvements were observed because the contribution of the coating is negligible with respect to one of the reinforcement fibers.

  2. Metal matrix composites: History, status, factors and future

    Science.gov (United States)

    Cyriac, Ajith James

    The history, status, and future of metal matrix composites are presented by evaluating the progression of available literature through time. The trends that existed and issues that still prevail are discussed and a prediction of the future for MMCs is presented. The factors that govern the performance of metal matrix composites are also discussed. In many developed countries and in several developing countries there exists continued interest in MMCs. Researchers tried numerous combinations of matrices and reinforcements since work strictly on MMCs began in the 1950s. This led to developments for aerospace and defense applications, but resultant commercial applications were limited. The introduction of ceramic whiskers as reinforcement and the development of 'in-situ' eutectics in the 1960s aided high temperature applications in aircraft engines. In the late 1970s the automobile industries started to take MMCs seriously. In the last 20 years, MMCs evolved from laboratories to a class of materials with numerous applications and commercial markets. After the collapse of the Berlin Wall, prevailing order in the world changed drastically. This effect was evident in the progression of metal matrix composites. The internet connected the world like never before and tremendous information was available for researchers around the world. Globalization and the internet resulted in the transformation of the world to a more level playing field, and this effect is evident in the nature and source of research on metal matrix composites happening around the world.

  3. Conductive polymer/metal composites for interconnect of flexible devices

    Science.gov (United States)

    Kawakita, Jin; Hashimoto Shinoda, Yasuo; Shuto, Takanori; Chikyow, Toyohiro

    2015-06-01

    An interconnect of flexible and foldable devices based on advanced electronics requires high electrical conductivity, flexibility, adhesiveness on a plastic substrate, and efficient productivity. In this study, we investigated the applicability of a conductive polymer/metal composite to the interconnect of flexible devices. By combining an inkjet process and a photochemical reaction, micropatterns of a polypyrrole/silver composite were formed on flexible plastic substrates with an average linewidth of approximately 70 µm within 10 min. The conductivity of the composite was improved to 6.0 × 102 Ω-1·cm-1. From these results, it is expected that the conducting polymer/metal composite can be applied to the microwiring of flexible electronic devices.

  4. Advance on Al2O3 Particulates Reinforced Aluminum Metal Matrix Composites (Al-MMCs Manufactured by the Power Metallurgy(PM Methods- Improved PM Techniques

    Directory of Open Access Journals (Sweden)

    Xu Lina

    2016-01-01

    Full Text Available Aluminum metal matrix composites (Al-MMCs with Al2O3 particulates as reinforcement fabricated by the power metallurgy (PM methods have gained much attention due to their unique characteristics of the wide range of Al2O3 particles addition, easy-operating process and effectiveness. The improved PM techniques, such as the high energy ball milling, powder extruder and high pressure torsion were applied to further strengthening the properties or/and diminishing the agglomeration of strength particles. The formation of liquid phase assisted densification of compacts to promote the sintering of composites. Complex design of Al2O3 particles with other particles was another efficient method to tailor the properties of Al-MMCs.

  5. Effect of the metallic glass volume fraction on the mechanical properties of Zr-based metallic glass reinforced with porous W composite

    International Nuclear Information System (INIS)

    Zhang, X.Q.; Wang, L.; Xue, Y.F.; Cheng, X.W.; Wang, Y.D.; Nie, Z.H.; Zhang, H.F.; Fu, H.M.; Ma, L.L.; Ren, Y.

    2013-01-01

    The mechanical properties of both as-cast and as-extruded Zr-based metallic glass reinforced with tungsten composites with 33, 28, and 21 vol. % of metallic glass were investigated under quasi-static compression at strain rates from 10 −4 s −1 to 10 −1 s −1 . These two types of composites exhibited a strain rate sensitivity exponent that increased with the increase of the tungsten volume fraction. Compared to the composites with 33 and 21 vol. % of the metallic glass, the two types of composites with 28 vol. % of the metallic glass phase exhibited superior fracture energies. The in-situ compression test on the as-cast composites using high-energy synchrotron X-ray diffraction (HEXRD) revealed that the yield stress of the tungsten phase increased with a decrease in the metallic glass volume fraction. The as-cast composite with 28 vol. % of the metallic glass exhibited relatively great mechanical properties compared to the composites that contained 33 and 21 vol. % of the metallic glass. This result was attributed to the great coupling of the load distribution between the two phases and the high lattice strain in the tungsten phase.

  6. Study on titanium-magnesium composites with bicontinuous structure fabricated by powder metallurgy and ultrasonic infiltration.

    Science.gov (United States)

    Jiang, S; Huang, L J; An, Q; Geng, L; Wang, X J; Wang, S

    2018-05-01

    Titanium-magnesium (Ti-Mg) composites with bicontinuous structure have been successfully fabricated by powder metallurgy and ultrasonic infiltration for biomaterial potential. In the composites, Ti phase is distributed continuously by sintering necks, while Mg phase is also continuous, distributing at the interconnected pores surrounding the Ti phase. The results showed that the fabricated Ti-Mg composites exhibited low modulus and high strength, which are very suitable for load bearing biomedical materials. The composites with 100 µm and 230 µm particle sizes exhibited Young's modulus of 37.6 GPa and 23.4 GPa, 500.7 MPa and 340 MPa of compressive strength and 631.5 MPa and 375.2 MPa of bending strength, respectively. Moreover, both of the modulus and strength of the composites increase with decreasing of Ti particle sizes. In vitro study has been done for the preliminary evaluation of the Ti-Mg composites. Copyright © 2018 Elsevier Ltd. All rights reserved.

  7. The evaluation of different environments in ultra-high frequency induction sintered powder metal compacts

    International Nuclear Information System (INIS)

    Cavdar, P. S.; Cavdar, U.

    2015-01-01

    The application of the iron based Powder Metal (PM) compacts in Ultra-High Frequency Induction Sintering (UHFIS) was reviewed for different environments. The three different environments: atmosphere, argon and vacuum were applied to the PM compacts. Iron based PM compacts were sintered at 1120 degree centigrade for a total of 550 seconds by using induction sintering machines with 2.8 kW power and 900 kHz frequency. Micro structural properties, densities, roughness and micro hardness values were obtained for all environments. The results were compared with each other. (Author)

  8. Cavitation instabilities between fibres in a metal matrix composite

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2016-01-01

    induced by bonding to the ceramics that only show elastic deformation. In an MMC the stress state in the metal matrix is highly non-uniform, varying between regions where shear stresses are dominant and regions where hydrostatic tension is strong. An Al–SiC whisker composite with a periodic pattern......Short fibre reinforced metal matrix composites (MMC) are studied here to investigate the possibility that a cavitation instability can develop in the metal matrix. The high stress levels needed for a cavitation instability may occur in metal–ceramic systems due to the constraint on plastic flow...... of transversely staggered fibres is here modelled by using an axisymmetric cell model analysis. First the critical stress level is determined for a cavitation instability in an infinite solid made of the Al matrix material. By studying composites with different distributions and aspect ratios of the fibres...

  9. RESEARCH REGARDING THE CHEMICAL COMPOSITION OF POWDER MILK WITH NUTRIENTS

    Directory of Open Access Journals (Sweden)

    Liviu Giurgiulescu

    2009-06-01

    Full Text Available Powdered milk is a manufactured dairy product made by evaporating milk to dryness. This product has incomposition powder apple, powder carrots, rice flour and corn flour, vitamins, minerals.One purpose of drying milk is to preserve it; milk powder has a far longer self life than liquid milk and does notneed to be refrigerated, due to its low moisture content. Another purpose is to reduce its bulk for economy oftransportation. Milk powders contain all twenty standards amino acids and are high insoluble vitamins and minerals.The typical average amounts of major nutrients in the un reconstituted in 100 g milk are (by weight 12,7g protein,68,2g carbohydrates (predominantly lactose, calcium 427g , potassium g, vitamins11g, Inappropriate storageconditions (high relative humidity and high ambient temperature can significantly degrade the nutritive value ofmilk powder.

  10. Plasma spheroidizing and cladding of powders

    International Nuclear Information System (INIS)

    Petrunichev, V.A.; Averin, V.V.; Sorokin, L.M.; Koroleva, E.B.

    1987-01-01

    Arc and high-frequency plasmatrons are used for spheroidizing nickel and chromium-base alloy particles. Different plasma-forming medium compositions are used in the arc variant and the effect of these media on the plasma treatment product is demonstrated. For a high-frequency plasmatron, a long time of plasma contact with the powder leads to the transfer of the part of the material from the treated particles into vaporous state with subsequent condensation at the outlet from the discharge zone. Results of investigations into the formation of metal coatings on oxide and carbide particles during plasma-arc action are also presented. Representative data on the output of particles with coating are obtained and factors, providing for the optimal particle cladding conditions, are indicated

  11. Preparation of titanium oxide and metal titanates as powders, thin films, and microspheres by complex sol-gel process

    International Nuclear Information System (INIS)

    Deptula, A.; Olczak, T.; Lada, W.; Chmielewski, A.G.; Jakubaszek, U.; Sartowska, B.; Goretta, K.C.; Alvani, C.; Casadio, S.; Contini, V.

    2006-01-01

    Titanium oxide, for many years an important pigment, has recently been applied widely as a photocatalyst or as supports for metallic catalysts, gas sensors, photovoltaic solar cells, and water and air purification devices. Titanium oxide (TiO 2 ) and titanates based on Ba, Sr and Ca were prepared from commercial solutions of TiCl 4 and HNO 3 . The main preparation steps for the sols consisted of elimination of Cl - by distillation with HNO 3 and addition of metal hydroxides for the titanates. Resulting sols were gelled and used to: (a) prepare irregularly shaped powders by evaporation; (b) produce by a dipping technique thin films on glass, Ag or Ti supports; (c) produce spherical powders (diameters <100 μm) by solvent extraction. Results of thermal and X-ray-diffraction analyses indicated that the temperatures required to form the various compounds were lower than those necessary to form the compounds by conventional solid-state reactions and comparable to those required with use of organometallic based sol-gel methods. Temperatures of formation could be further reduced by addition of ascorbic acid (ASC) to the sols

  12. The wear properties of in-situ 7075 Al-Ti composites produced by powder metallurgy route

    Energy Technology Data Exchange (ETDEWEB)

    Ay, H.; Özyurek, D.; Yıldırım, M., E-mail: musayildirim@karabuk.edu.tr [Karabük University, Technology Faculty, Department of Manufacturing Engineering / Karabuk (Turkey); Bostan, B. [Gazi University, Technology Faculty, Department of Metallurgy and Materials Engineering (Turkey)

    2016-04-21

    In this study, the wear properties of in-situ 7075 Al-Ti composites produced by powder metallurgy route were investigated. Different amount of Ti (2, 4, 6 %) added to gas atomized 7075 Al alloy powders and they were mixed in turbula with 47rpm for 45 minutes. Then the mixed powders were pre-shaped by press under 600 MPa pressure. The samples were cooled in the furnace after sintered at 580 °C for 4 hours in the atmosphere controlled furnace. Standard metallographic process such as grinding, polishing and etching were applied to sintered samples. The hardness values were measured. Scanning Electron Microscope (SEM), X-Ray Diffraction (XRD) examines were carried out. The wear tests were performed in a pin-on disc type wear apparatus with 1 ms{sup −1} sliding speed at six different sliding distance (500-3000 m) under 30 N loads. As a result of studies, hardness values were increased with increasing Ti content, in addition the weight losses were decreased with increasing Ti amount.

  13. Preparation of copper and silicon/copper powders by a gas ...

    Indian Academy of Sciences (India)

    Pure and silicon-coated metal copper nano to submicron-sized powders were prepared by gas evaporation and condensation. This powder was synthesized by using an industrial electron accelerator, ELV-6, with Ar as the carrier gas. Vapour from the liquefied metal surface was transferred to the cold zone by the carrier ...

  14. Heterogeneous composite bodies with isolated lenticular shaped cermet regions

    Science.gov (United States)

    Sherman, Andrew J [Cirtland Hills, OH

    2009-12-22

    A heterogeneous body having ceramic rich cermet regions in a more ductile metal matrix. The heterogeneous bodies are formed by thermal spray operations on metal substrates. The thermal spray operations apply heat to a cermet powder and project it onto a solid substrate. The cermet powder is composed of complex composite particles in which a complex ceramic-metallic core particle is coated with a matrix precursor. The cermet regions are generally comprised of complex ceramic-metallic composites that correspond approximately to the core particles. The cermet regions are approximately lenticular shaped with an average width that is at least approximately twice the average thickness. The cermet regions are imbedded within the matrix phase and generally isolated from one another. They have obverse and reverse surfaces. The matrix phase is formed from the matrix precursor coating on the core particles. The amount of heat applied during the formation of the heterogeneous body is controlled so that the core particles soften but do not become so fluid that they disperse throughout the matrix phase. The force of the impact on the surface of the substrate tends to flatten them. The flattened cermet regions tend to be approximately aligned with one another in the body.

  15. Effect of powders refinement on the tribological behavior of Ni-based composite coatings by laser cladding

    International Nuclear Information System (INIS)

    Wang Lingqian; Zhou Jiansong; Yu Youjun; Guo Chun; Chen Jianmin

    2012-01-01

    NiCr + Cr 3 C 2 + Ag + BaF 2 /CaF 2 composite coatings were produced on stainless steel (1Cr18Ni9Ti) substrates by laser cladding. Corresponding powders were prepared by high-energy ball milling technique. The friction and wear behavior at room temperature was investigated through sliding against the Si 3 N 4 ball. The morphologies of the wear debris, worn surfaces of both samples and the Si 3 N 4 ball were analyzed by scanning electron microscopy and three dimensional non-contact surface mapping. Results showed that milling time had a great effect on the size, morphology, uniformity of the powders as well as the microstructure and properties of laser cladding coatings. The wear mechanism of the coatings is dominated by abrasive wear, plastic deformation and slight adhesive wear. The consecutive evolution trend of friction coefficient, wear rate as well as microhardness of the serials of coatings produced with powders of different sizes was presented.

  16. Effect of powders refinement on the tribological behavior of Ni-based composite coatings by laser cladding

    Science.gov (United States)

    Wang, Lingqian; Zhou, Jiansong; Yu, Youjun; Guo, Chun; Chen, Jianmin

    2012-06-01

    NiCr + Cr3C2 + Ag + BaF2/CaF2 composite coatings were produced on stainless steel (1Cr18Ni9Ti) substrates by laser cladding. Corresponding powders were prepared by high-energy ball milling technique. The friction and wear behavior at room temperature was investigated through sliding against the Si3N4 ball. The morphologies of the wear debris, worn surfaces of both samples and the Si3N4 ball were analyzed by scanning electron microscopy and three dimensional non-contact surface mapping. Results showed that milling time had a great effect on the size, morphology, uniformity of the powders as well as the microstructure and properties of laser cladding coatings. The wear mechanism of the coatings is dominated by abrasive wear, plastic deformation and slight adhesive wear. The consecutive evolution trend of friction coefficient, wear rate as well as microhardness of the serials of coatings produced with powders of different sizes was presented.

  17. Metal matrix coated fiber composites and the methods of manufacturing such composites

    Science.gov (United States)

    Weeks, J.K. Jr.; Gensse, C.

    1993-09-14

    A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.

  18. Graphene–Noble Metal Nano-Composites and Applications for Hydrogen Sensors

    Directory of Open Access Journals (Sweden)

    Sukumar Basu

    2017-10-01

    Full Text Available Graphene based nano-composites are relatively new materials with excellent mechanical, electrical, electronic and chemical properties for applications in the fields of electrical and electronic devices, mechanical appliances and chemical gadgets. For all these applications, the structural features associated with chemical bonding that involve other components at the interface need in-depth investigation. Metals, polymers, inorganic fibers and other components improve the properties of graphene when they form a kind of composite structure in the nano-dimensions. Intensive investigations have been carried out globally in this area of research and development. In this article, some salient features of graphene–noble metal interactions and composite formation which improve hydrogen gas sensing properties—like higher and fast response, quick recovery, cross sensitivity, repeatability and long term stability of the sensor devices—are presented. Mostly noble metals are effective for enhancing the sensing performance of the graphene–metal hybrid sensors, due to their superior catalytic activities. The experimental evidence for atomic bonding between metal nano-structures and graphene has been reported in the literature and it is theoretically verified by density functional theory (DFT. Multilayer graphene influences gas sensing performance via intercalation of metal and non-metal atoms through atomic bonding.

  19. Synthesis of Yttria-stabilized zirconia nanoparticles by decomposition of metal nitrates coated on carbon powder

    International Nuclear Information System (INIS)

    Jiang, S.; Stangle, G.C.; Amarakoon, V.R.; Schulze, W.A.

    1996-01-01

    Weakly agglomerated nanoparticles of yttria-stabilized zirconia (YSZ) were synthesized by a novel process which involved the decomposition of metal nitrates that had been coated on ultrafine carbon black powder, after which the carbon black was gasified. The use of ultrafine, high-surface-area carbon black powder apparently allowed the nanocrystalline oxide particles to form and remain separate from each other, after which the carbon black was gasified at a somewhat higher temperature. As a result, the degree of agglomeration was shown to be relatively low. The average crystallite size and the specific surface area of the as-synthesized YSZ nanoparticles were 5∼6 nm and 130 m 2 /g, respectively, for powder synthesized at 650 degree C. The as-synthesized YSZ nanoparticles had a light brown color and were translucent, which differs distinctly from conventional YSZ particles which are typically white and opaque. The mechanism of the synthesis process was investigated, and indicated that the gasification temperature had a direct effect on the crystallite size of the as-synthesized YSZ nanoparticles. High-density and ultrafine-grained YSZ ceramic articles were prepared by fast-firing, using a dwell temperature of 1250 degree C and a dwell time of two minutes or less. copyright 1996 Materials Research Society

  20. 21 CFR 888.3340 - Hip joint metal/composite semi-constrained cemented prosthesis.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Hip joint metal/composite semi-constrained... Hip joint metal/composite semi-constrained cemented prosthesis. (a) Identification. A hip joint metal... hip joint. The device limits translation and rotation in one or more planes via the geometry of its...

  1. Thermoelectrical and thermal analyses of copper(II) acetate monohydrate ZnO-matrix composite powder obtained by freeze-drying

    International Nuclear Information System (INIS)

    Bellini, Jusmar Valentin; Pineda, Edgardo Alfonso Gomez; Rocha, Raquel de Almeida; Ponzoni, Andre Luis de Lima; Paesano, Andrea

    2006-01-01

    The thermal history of freeze-dried mixtures of composite powders containing ZnO-matrix and (CH 3 COO) 2 Cu.H 2 O (copper(II) acetate monohydrate) was undertaken by thermal analysis (TA) coupled to thermoelectrical analysis (TEA). Experiments were carried out on compacted samples, under non-isothermal conditions, in air, up to 350 deg. C, by measuring the electrical resistance during heating, called thermoelectrical resistometry (TER), and by differential scanning calorimetry (DSC). Activation energy (E a ) for exothermal events related to the decomposition of (CH 3 COO) 2 Cu (copper(II) acetate, CuAc 2 ), observed within the range 225-325 deg. C, was estimated according to ASTM E 698 method. Values of E a equal to 154 and 155 kJ/mol were obtained by TER and DSC, respectively. TER showed that the thermal decomposition of CuAc 2 involves the liberation of electrons. Results also indicated that TER may be used as an alternative or complementary method for the study of the thermal decomposition mechanisms of transition metal(II) acetates

  2. Preparation and electrochemical characterization of size controlled SnO2-RuO2 composite powder for monolithic hybrid battery

    International Nuclear Information System (INIS)

    Jeon, Young-Ah; No, Kwang-Soo; Choi, Sun Hee; Ahn, Jae pyong; Yoon, Young Soo

    2004-01-01

    Tin oxide (SnO 2 ) powders with a particle size of ∼20 nm were synthesized by a gas condensation method. Ruthenium oxide was loaded by an incipient-wetness method, in which an aqueous solution of RuCl 3 was added to the manufactured SnO 2 powder in an amount that was just sufficient to wet completely the powder. And then, the resulting solution was obtained after freeze-drying to synthesis the smallest particle. The as-synthesized SnO 2 powder with 1.5 wt.% ruthenium oxide (RuO 2 ) exhibited well-developed facets and had a very uniform particle size. The first discharge capacity was lower than comparing to commercial powder because of forming the second phase, but showed good cyclability. A maximum specific electrode capacitance of ∼20 F/g and a maximum specific power of ∼80 W/kg were achieved by manufactured SnO 2 with 1.5 wt.% RuO 2 . This result indicated that the synthesized SnO 2 -RuO 2 composite powder of nano-size scale is candidate for use in fabricating monolithic hybrid batteries using suitable electrolyte as well

  3. Zinc composite anode for batteries with solid electrolyte

    Science.gov (United States)

    Tedjar, F.; Melki, T.; Zerroual, L.

    A new negative composite anode for batteries with a solid electrolyte is studied. Using a complex of zinc ammonium chloride mixed with zinc metal powder, the advantage of the Zn/Zn 2+ electrode ( e = -760 mV) is kept while the energy density and the shelf-life of the battery are increased.

  4. Electrochemical Corrosion Behaviour of Alumina-Al 6061 and Silicon Carbide-Al 6061 Metal-Matrix Composites

    International Nuclear Information System (INIS)

    Mohamed, K.E.; Gad, M.M.A.; El-Sayed, A.A.; Moustafa, O.H.

    2001-01-01

    The electrochemical corrosion behaviour of powder metallurgy-processed metal-matrix composites (MMCs)based on Al alloy 6061 reinforced with particulate Al 2 O 3 or Sic has been studied in chloride-containing environment. Also, the corrosion behaviour of the unrein forced Al 6061 produced by the same route investigated. Electrochemical tests were conducted on composites containing 10 and 20 vo l% of both reinforced particulates. Potentiodynamic polarization tests have been carried out in neutral as well as acidic and alkaline de-aerated 10 -3 M Na CI solution. In the neutral environment, the addition of Al 2 O 3 particulates was found to shift both the corrosion potential (E corr ) and the break down potential (E b ) slightly into the positive direction irrespective of the volume fraction added (10 and 20 vo l%). On the other hand , Sic caused a shift of E corr into the active site while the E b value was slightly ennobled. For both composites, the corrosion current values at the break down potentials were almost the same as the unrein forced alloy. In an attempt to further clarify the role of both particulate addition, cathodic polarization runs were conducted in both acidic (ph 3) and alkaline (ph 9)solutions for 20 vo l% of Al 2 O 3 and 20 vo l% Sic composite specimens. This indicated that cathodic current values for Sic composites were higher than those corresponding to the unrein forced alloy 6061, and those for the Al 2 O 3 composites were lower

  5. Improvement of Surface Properties of Inconel718 by HVOF Coating with WC-Metal Powder and by Laser Heat Treatment of the Coating

    Directory of Open Access Journals (Sweden)

    Hui Gon Chun

    2015-01-01

    Full Text Available High-velocity oxygen-fuel (HVOF thermal spray coating with WC-metal powder was carried out by using optimal coating process on an Inconel718 surface for improvement of the surface properties, friction, wear, and corrosion resistance. Binder metals such as Cr and Ni were completely melted and WC was decomposed partially to W2C and graphite during the high temperature (up to 3500°C thermal spraying. The melted metals were bonded with WC and other carbides and were formed as WC-metal coating. The graphite and excessively sprayed oxygen formed carbon oxide gases, and these gases formed porous coating by evolution of the gases. The surface properties were improved by HVOF coating and were improved further by CO2 laser heat treatment (LH. Wear resistance of In718 surface was improved by coating and LH at 25°C and an elevated temperature of 450°C, resulting in reduction of wear trace traces, and was further improved by LH of the coating in reducing wear depth. Corrosion resistance due to coating in sea water was improved by LH. HVOF coating of WC-metal powder on a metal surface and a LH of the coating were highly recommended for the improvement of In718 surface properties, the friction behavior, and wear resistance.

  6. Fabrication of TiC-TiO{sub 2} composite powders by thermal plasma oxidation of titanium carbide powder; Tanka chitan funmatsu no plasma sanka hanno ni yori seiseishita TiC-TiO{sub 2} fukugo funmatsu

    Energy Technology Data Exchange (ETDEWEB)

    Ishigaki, T.; Li, Y.; Haneda, H. [National institute for Research Inorganic materials, Tsukuba (Japan); Kataoka, E. [Showa Cabot Supermetals K.K., Tokyo (Japan)

    2000-09-15

    TiC-TiO{sub 2} composite powders were prepared by in-flight oxidation of titanium carbide powder in RF induction thermal plasmas. Original titanium carbide powder of 20 - 38 {mu}m in particle size was axially injected into the center of argon-oxygen plasma. The powders were partially spheroidized and evaporated through the plasma treatment. X-ray diffraction of plasma-treated powders showed the formation of titanium dioxides, both rutile and anatase phases. The phase content of the plasma-prepared powders strongly depended on the plasma conditions, such as the plasma generating pressure and the oxygen flow rate in plasma generating gas. Especially, the increase of oxygen flow rate in plasma gas gave rise to the increase of heat transfer from plasma to powder particles, exothermic heat of oxidation reaction and cooling rate of plasma, giving the increase of spheroidization ratio, formation ratio of titanium dioxides, and content of anatase phases. (author)

  7. The structure-property relationships of powder processed Fe-Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prichard, Paul D. [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D84 < 32 μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 μm. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 μm to 104 μm. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase α + DO3 structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  8. Heavy Metal Analyses and Nutritional Composition of Raw and ...

    African Journals Online (AJOL)

    PROF HORSFALL

    KEYWORDS: Nutritional composition, heavy metals, fresh water fishes, marine water fishes, lagoons. Introduction. Fish is an .... the flame and 90% passed out as waste. The flame ..... metals in surface water, sediments, fish and periwinkles of ...

  9. Manufacture of hypoeutectic Al-Si metal powders for dispersion matriz in nuclear fuels

    International Nuclear Information System (INIS)

    Raffaeli, H A; Harri, S; Acosta, M; Castillo Guerra, R; Rossi, G; Fabro, J O; Rubiolo, G H

    2012-01-01

    Within the framework of the development of low enriched nuclear fuels for research reactors, U.Mo/Al is the most promising option that has however to be optimized. Indeed at the U.Mo/Al interfaces between U.Mo particles and the Al matrix, an interaction layer grows under irradiation inducing an unacceptable fuel swelling. Adding silicon in limited content into the Al matrix has clearly improved the in-pile fuel behaviour. This breakthrough is attributed to an U.Mo/Al.Si protective layer around U.Mo particles appeared during fuel manufacturing. The present work deals with three techniques applied to produce metal powders of hypoeutectic Al-Si alloys: ball milling, centrifugal atomization and gas atomization. Size and microstructure of the particles are analyzed in the three techniques. The best result is found with the gas atomization system, flakes and rods morphology predominates in the produced powders, with particle sizes below 150 microns and the greater mass population (65%) is between 150 and 125 microns. The particle surface is smooth and the high solidification rate provides a good distribution of the α-Al primary and eutectic phase within each particle (author)

  10. Metallic-fibre-reinforced ceramic-matrix composite

    International Nuclear Information System (INIS)

    Prevost, F.; Schnedecker, G.; Boncoeur, M.

    1994-01-01

    A refractory metal wire cloth is embedded in an oxide ceramic matrix, using a plasma spraying technology, in order to elaborate composite plates. When mechanically tested, the composite fails with a pseudo-ductile fracture mode whereas the ceramic alone is originally brittle. It exhibits a higher fracture strength, and remains in the form of a single piece even when straining is important. No further heat treatment is needed after the original processing to reach these characteristics. (authors). 2 figs., 2 refs

  11. Energy Consumption and Saving Analysis for Laser Engineered Net Shaping of Metal Powders

    Directory of Open Access Journals (Sweden)

    Zhichao Liu

    2016-09-01

    Full Text Available With the increasing awareness of environmental protection and sustainable manufacturing, the environmental impact of laser additive manufacturing (LAM technology has been attracting more and more attention. Aiming to quantitatively analyze the energy consumption and extract possible ways to save energy during the LAM process, this investigation studies the effects of input variables including laser power, scanning speed, and powder feed rate on the overall energy consumption during the laser deposition processes. Considering microhardness as a standard quality, the energy consumption of unit deposition volume (ECUDV, in J/mm3 is proposed as a measure for the average applied energy of the fabricated metal part. The potential energy-saving benefits of the ultrasonic vibration–assisted laser engineering net shaping (LENS process are also examined in this paper. The experimental results suggest that the theoretical and actual values of the energy consumption present different trends along with the same input variables. It is possible to reduce the energy consumption and, at the same time, maintain a good part quality and the optimal combination of the parameters referring to Inconel 718 as a material is laser power of 300 W, scanning speed of 8.47 mm/s and powder feed rate of 4 rpm. When the geometry shaping and microhardness are selected as evaluating criterions, American Iron and Steel Institute (AISI 4140 powder will cause the largest energy consumption per unit volume. The ultrasonic vibration–assisted LENS process cannot only improve the clad quality, but can also decrease the energy consumption to a considerable extent.

  12. FY 1998 report on the result of R and D projects by local consortiums. Rare metal recovery and resourcing of residual slags from metal plating wastes and aluminum dross by continuous thermit reaction (CTR) system; 1998 nendo CTR (Continuous Termit Reaction) System ni yoru aluminium dross to mekki surajji kara no energy less, rare metal kaisei process to sono slag no saishigenka seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The R and D project has been implemented for treating metal plating wastes (sludge) and aluminum dross in a melting furnace operated in a reducing atmosphere, in order to make the wastes harmless and recover the rare metals by the thermit reactions. The theoretical analysis of the powder properties has produced the desired powder pretreatment conditions, such as drying/firing conditions, mixing ratio and composition, forming conditions, and characteristics of the formed articles. For recovering the useful metals, it is confirmed that the thermit reactions proceed efficiently in a high-temperature melting furnace operated in a reducing atmosphere, and the molten metals are easily separated from the molten slag. It is also confirmed that the formed article allows separation of the metals from the residual slag more easily than the mixed powder. For the design of the continuous thermit reaction (CTR) system, it is investigated whether the products and other discharged substances can be safely handled and effectively utilized, and the control/instrumentation systems and others are established after setting the conditions for, e.g., sludge drying/firing in air, powder mixing/crushing, briquette production, and flow of the thermit reactions in a reducing atmosphere. (NEDO)

  13. Radiation effects in fine metal media

    International Nuclear Information System (INIS)

    Zaikin, Yu. A.; Aliev, A.B.

    1999-01-01

    The report discusses condition and perspectives of theoretical and experimental research of metal powder material radiation processing influence on their caking, recrystallization and formation of metal and alloy structure obtained by powder metallurgy methods. Radiation processing of metal powders under determined modes causes forming of homogeneous fine metal structure and helps to considerably improve their running abilities (strength, endurance, corrosion resistance) and caking technological conditions

  14. Production of NbC reinforced aluminum matrix composites by mechanical alloying

    International Nuclear Information System (INIS)

    Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle

    2014-01-01

    Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

  15. Production of NbC reinforced aluminum matrix composites by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle, E-mail: dilermando.travessa@unifesp.br [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil). Instituto de Ciencia e Tecnologia

    2014-07-01

    Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)

  16. Modeling of wear behavior of Al/B{sub 4}C composites produced by powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Sahin, Ismail; Bektas, Asli [Gazi Univ., Ankara (Turkey). Dept. of Industrial Design Engineering; Guel, Ferhat; Cinci, Hanifi [Gazi Univ., Ankara (Turkey). Dept. of Materials and Metallurgy Engineering

    2017-06-01

    Wear characteristics of composites, Al matrix reinforced with B{sub 4}C particles percentages of 5, 10,15 and 20 produced by the powder metallurgy method were studied in this study. For this purpose, a mixture of Al and B{sub 4}C powders were pressed under 650 MPa pressure and then sintered at 635 C. The analysis of hardness, density and microstructure was performed. The produced samples were worn using a pin-on-disk abrasion device under 10, 20 and 30 N load through 500, 800 and 1200 mesh SiC abrasive papers. The obtained wear values were implemented in an artificial neural network (ANN) model having three inputs and one output using feed forward backpropagation Levenberg-Marquardt algorithm. Thus, the optimum wear conditions and hardness values were determined.

  17. The Effect of Heat Treatments on Alloying of Pre-mixed Al + 4.5 wt. % Cu Powders

    Directory of Open Access Journals (Sweden)

    Kübra KÖPRÜLÜ

    2018-06-01

    Full Text Available In this study, 4.5 wt. % Cu powder was added to Al powder and mixed for 45 minutes to produce premixed metal powders. Premixed powders were compacted by cold pressing at 20 MPa. After that these samples were pressed at 500℃ under 200 MPa for 30 minutes by hot pressed method. Hot pressed block samples were subjected to diffusion annealing at 540 ℃ for 2, 4, 8, 16, 32 hours. These samples, produced by powder metallurgy, are used at metallographic and microscopic researches to investigate the diffusion process. During the diffusion annealing, it was determined that significant amount of copper powder particles was dissolved in the Al matrix by diffusion. Diffusion annealing was followed by aging heat treatment, characterized by metallographic and mechanical tests. According to the increasing the annealing time, the homogeneity of the chemical composition is not provided, however the increasing of the heat treatment (T6 capability of the produced parts, and partial porosity which is believed to be due to atomic diffusion, have been observed. Moreover, in the XRD analyses, it was determined that the phases of -Al,  and  were formed in the microstructure.

  18. Amorphous Metals and Composites as Mirrors and Mirror Assemblies

    Science.gov (United States)

    Hofmann, Douglas C. (Inventor); Davis, Gregory L. (Inventor); Agnes, Gregory S. (Inventor); Shapiro, Andrew A. (Inventor)

    2016-01-01

    A mirror or mirror assembly fabricated by molding, pressing, assembling, or depositing one or more bulk metal glass (BMG), bulk metal glass composite (BMGMC), or amorphous metal (AM) parts and where the optical surface and backing of the mirror can be fabricated without machining or polishing by utilizing the unique molding capabilities of this class of materials.

  19. Laminated exfoliated graphite composite-metal compositions for fuel cell flow field plate or bipolar plate applications

    Science.gov (United States)

    Zhamu, Aruna; Shi, Jinjun; Guo, Jiusheng; Jang, Bor Z

    2014-05-20

    An electrically conductive laminate composition for fuel cell flow field plate or bipolar plate applications. The laminate composition comprises at least a thin metal sheet having two opposed exterior surfaces and a first exfoliated graphite composite sheet bonded to the first of the two exterior surfaces of the metal sheet wherein the exfoliated graphite composite sheet comprises: (a) expanded or exfoliated graphite and (b) a binder or matrix material to bond the expanded graphite for forming a cohered sheet, wherein the binder or matrix material is between 3% and 60% by weight based on the total weight of the first exfoliated graphite composite sheet. Preferably, the first exfoliated graphite composite sheet further comprises particles of non-expandable graphite or carbon in the amount of between 3% and 60% by weight based on the total weight of the non-expandable particles and the expanded graphite. Further preferably, the laminate comprises a second exfoliated graphite composite sheet bonded to the second surface of the metal sheet to form a three-layer laminate. Surface flow channels and other desired geometric features can be built onto the exterior surfaces of the laminate to form a flow field plate or bipolar plate. The resulting laminate has an exceptionally high thickness-direction conductivity and excellent resistance to gas permeation.

  20. The preparation of dental glass-ceramic composites with controlled fraction of leucite crystals

    Directory of Open Access Journals (Sweden)

    Martina Mrázová

    2008-06-01

    Full Text Available This work is dealing with synthesis of leucite powder, which can be used for the preparation of dental glassceramic composites by subsequent thermal treatment. Newly developed procedure is based on preparation of dental raw material as a mixture of two separate compounds: the crystalline leucite powder prepared at relatively low temperature and a commercial matrix powder.Hydrothermal synthesis of tetragonal leucite particles (KAlSi2O6 with the average size of about 3 μm was developed in our laboratory. The leucite dental raw material was prepared by mixing of 20 wt.% of synthetic tetragonal leucite with commercial matrix. Dental composites were prepared from the dental raw material by uniaxial pressing and firing up to 960°C. Dilatometric measurements confirmed that the coefficient of thermal expansion increased by 32% when 20 wt.% of the tetragonal leucite was added into the basic matrix. In addition, it was showed that the synthesized leucite powder was suitable for the preparation of leucite composites with controlled coefficient of thermal expansion. High value of the thermal expansion coefficient enables application of prepared composite in metal-ceramics restorations.