WorldWideScience

Sample records for metal spraying

  1. Metallization of Various Polymers by Cold Spray

    Science.gov (United States)

    Che, Hanqing; Chu, Xin; Vo, Phuong; Yue, Stephen

    2018-01-01

    Previous results have shown that metallic coatings can be successfully cold sprayed onto polymeric substrates. This paper studies the cold sprayability of various metal powders on different polymeric substrates. Five different substrates were used, including carbon fiber reinforced polymer (CFRP), acrylonitrile butadiene styrene (ABS), polyether ether ketone (PEEK), polyethylenimine (PEI); mild steel was also used as a benchmark substrate. The CFRP used in this work has a thermosetting matrix, and the ABS, PEEK and PEI are all thermoplastic polymers, with different glass transition temperatures as well as a number of distinct mechanical properties. Three metal powders, tin, copper and iron, were cold sprayed with both a low-pressure system and a high-pressure system at various conditions. In general, cold spray on the thermoplastic polymers rendered more positive results than the thermosetting polymers, due to the local thermal softening mechanism in the thermoplastics. Thick copper coatings were successfully deposited on PEEK and PEI. Based on the results, a method is proposed to determine the feasibility and deposition window of cold spraying specific metal powder/polymeric substrate combinations.

  2. Application of laser assisted cold spraying process for metal deposition

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-02-01

    Full Text Available Laser assisted cold spraying (LACS) process is a hybrid technique that uses laser and cold spray to deposit solid powders on metal substrates. For bonding to occur, the particle velocities must be supersonic which are achieved by entraining...

  3. Impact Response of Thermally Sprayed Metal Deposits

    Science.gov (United States)

    Wise, J. L.; Hall, A. C.; Moore, N. W.; Pautz, S. D.; Franke, B. C.; Scherzinger, W. M.; Brown, D. W.

    2017-06-01

    Gas-gun experiments have probed the impact response of tantalum specimens that were additively manufactured using a controlled thermal spray deposition process. Velocity interferometer (VISAR) diagnostics provided time-resolved measurements of sample response under one-dimensional (i . e . , uniaxial strain) shock compression to peak stresses ranging between 1 and 4 GPa. The acquired wave-profile data have been analyzed to determine the Hugoniot Elastic Limit (HEL), Hugoniot equation of state, and high-pressure yield strength of the thermally deposited samples for comparison to published baseline results for conventionally wrought tantalum. The effects of composition, porosity, and microstructure (e . g . , grain/splat size and morphology) are assessed to explain differences in the dynamic mechanical behavior of spray-deposited versus conventional material. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000.

  4. Sustainability of Metal Structures via Spray-Clad Remanufacturing

    Science.gov (United States)

    Smith, Gregory M.; Sampath, Sanjay

    2018-01-01

    Structural reclamation and remanufacturing is an important future design consideration to allow sustainable recovery of degraded structural metals. Heavy machinery and infrastructure components subjected to extended use and/or environment induced degradation require costly and time-consuming replacement. If these parts can be remanufactured to original tolerances, and returned to service with "as good or better" performance, significant reductions in materials, cost, and environmental impact can be achieved. Localized additive restoration via thermal or cold spray methods is a promising approach in recovering and restoring original design strength of degraded metals. The advent of high velocity spray deposition technologies has allowed deposition of near full density materials. In this review, the fundamental scientific and technological elements of such local additive restoration is contemplated including materials, processes, and methodologies to assess the capabilities of such remanufactured systems. This points to sustainable material reclamation, as well as a route toward resource and process sustainability.

  5. Sustainability of Metal Structures via Spray-Clad Remanufacturing

    Science.gov (United States)

    Smith, Gregory M.; Sampath, Sanjay

    2018-04-01

    Structural reclamation and remanufacturing is an important future design consideration to allow sustainable recovery of degraded structural metals. Heavy machinery and infrastructure components subjected to extended use and/or environment induced degradation require costly and time-consuming replacement. If these parts can be remanufactured to original tolerances, and returned to service with "as good or better" performance, significant reductions in materials, cost, and environmental impact can be achieved. Localized additive restoration via thermal or cold spray methods is a promising approach in recovering and restoring original design strength of degraded metals. The advent of high velocity spray deposition technologies has allowed deposition of near full density materials. In this review, the fundamental scientific and technological elements of such local additive restoration is contemplated including materials, processes, and methodologies to assess the capabilities of such remanufactured systems. This points to sustainable material reclamation, as well as a route toward resource and process sustainability.

  6. Thin films by metal-organic precursor plasma spray

    International Nuclear Information System (INIS)

    Schulz, Douglas L.; Sailer, Robert A.; Payne, Scott; Leach, James; Molz, Ronald J.

    2009-01-01

    While most plasma spray routes to coatings utilize solids as the precursor feedstock, metal-organic precursor plasma spray (MOPPS) is an area that the authors have investigated recently as a novel route to thin film materials. Very thin films are possible via MOPPS and the technology offers the possibility of forming graded structures by metering the liquid feed. The current work employs metal-organic compounds that are liquids at standard temperature-pressure conditions. In addition, these complexes contain chemical functionality that allows straightforward thermolytic transformation to targeted phases of interest. Toward that end, aluminum 3,5-heptanedionate (Al(hd) 3 ), triethylsilane (HSi(C 2 H 5 ) 3 or HSiEt 3 ), and titanium tetrakisdiethylamide (Ti(N(C 2 H 5 ) 2 ) 4 or Ti(NEt 2 ) 4 ) were employed as precursors to aluminum oxide, silicon carbide, and titanium nitride, respectively. In all instances, the liquids contain metal-heteroatom bonds envisioned to provide atomic concentrations of the appropriate reagents at the film growth surface, thus promoting phase formation (e.g., Si-C bond in triethylsilane, Ti-N bond in titanium amide, etc.). Films were deposited using a Sulzer Metco TriplexPro-200 plasma spray system under various experimental conditions using design of experiment principles. Film compositions were analyzed by glazing incidence x-ray diffraction and elemental determination by x-ray spectroscopy. MOPPS films from HSiEt 3 showed the formation of SiC phase but Al(hd) 3 -derived films were amorphous. The Ti(NEt 2 ) 4 precursor gave MOPPS films that appear to consist of nanosized splats of TiOCN with spheres of TiO 2 anatase. While all films in this study suffered from poor adhesion, it is anticipated that the use of heated substrates will aid in the formation of dense, adherent films.

  7. Elastic moduli and elastic anisotropy of cold sprayed metallic coatings

    Czech Academy of Sciences Publication Activity Database

    Seiner, Hanuš; Cizek, J.; Sedlák, Petr; Huang, R.; Cupera, J.; Dlouhý, I.; Landa, Michal

    2016-01-01

    Roč. 291, April (2016), s. 342-347 ISSN 0257-8972 R&D Projects: GA ČR GA13-13616S; GA ČR(CZ) GA13-35890S Grant - others:NETME Centre Plus - národní program udržitelnosti(CZ) LO1202 Institutional support: RVO:61388998 Keywords : kinetic spray * CGDS * elastic properties * metals and alloys * deposition * resonant ultrasound spectroscopy Subject RIV: JG - Metallurgy Impact factor: 2.589, year: 2016 http://ac.els-cdn.com/S0257897216301165/1-s2.0-S0257897216301165-main.pdf?_tid=1083617a-017f-11e6-92e7-00000aacb361&acdnat=1460555773_2e80d3df20843f3af649bf3ac71c8844

  8. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    OpenAIRE

    Ramm , D.; Hutchings , I.; Clyne , T.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharp...

  9. Near-net-shape manufacturing: Spray-formed metal matrix composites and tooling

    Science.gov (United States)

    Mchugh, Kevin M.

    1994-01-01

    Spray forming is a materials processing technology in which a bulk liquid metal is converted to a spray of fine droplets and deposited onto a substrate or pattern to form a near-net-shape solid. The technology offers unique opportunities for simplifying materials processing without sacrificing, and oftentimes substantially improving, product quality. Spray forming can be performed with a wide range of metals and nonmetals, and offers property improvements resulting from rapid solidification (e.g. refined microstructures, extended solid solubilities and reduced segregation). Economic benefits result from process simplification and the elimination of unit operations. The Idaho National Engineering Laboratory is developing a unique spray-forming method, the Controlled Aspiration Process (CAP), to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Results from two spray-accompanying technical and economic benefits. These programs involved spray forming aluminum strip reinforced with SiC particulate, and the production of tooling, such as injection molds and dies, using low-melting-point metals.

  10. Cold spray of metal-polymer composite coatings onto carbon fiber-reinforced polymer (CFRP)

    OpenAIRE

    Bortolussi, Vincent; Borit, François; Chesnaud, Anthony; Jeandin, Michel; Faessel, Matthieu; Figliuzzi, Bruno; Willot, François; Roche, K.; Surdon, G.

    2016-01-01

    International audience; The growing use of Polymer-Matrix Composite (PMC) materials within transport industry raises new security concerns, especially those due to lightning. To protect these electrically insulating materials, conductive coatings can be applied. Due to the high level of required properties, cold spray is believed to be an effective way to achieve these coatings. Recent studies showed that obstacles remained to be overcome when cold spraying metallic particles onto Carbon Fibe...

  11. Advances in Thermal Spray Deposition of Billets for Particle Reinforced Light Metals

    International Nuclear Information System (INIS)

    Wenzelburger, Martin; Zimmermann, Christian; Gadow, Rainer

    2007-01-01

    Forming of light-metals in semi-solid state offers some advantages like low process temperatures, improved mould durability, good flow behavior and fine, globular microstructure of the final material. By the introduction of ceramic particles, increased elastic modulus and yield strength as well as wear resistance and creep behavior can be obtained. By semi-solid forging or semi-solid casting, particle reinforced metals (PRM) can be produced with improved matrix microstructure and beneficial forming process parameters compared to conventional MMC manufacturing techniques. The production of this kind of light metal matrix composites requires the supply of dense semi-finished parts with well defined volume fractions of homogeneously distributed particulate reinforcement. A manufacturing method for cylindrical light metal billets is described that applies thermal spraying as a build-up process for simultaneous deposition of matrix and reinforcement phase with cored wires as spraying material. Thermal spraying leads to small grain sizes and prevents dendrite formation. However, long process cycle times lead to billet heating and recrystallization of the matrix microstructure. In order to preserve small grain sizes that enable semi-solid forming, the thermal spraying process was analyzed by in-flight particle analysis and thermography. As a consequence, the deposition process was optimized by adaptation of the thermal spraying parameters and by application of additional cooling, leading to lower billet temperatures and finer PRM billet microstructure

  12. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide - cobalt chromium, chromium carbide - nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the MMC aligns with the improved dispersion of reinforcing particles throughout the aluminium matrix.

  13. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    International Nuclear Information System (INIS)

    Ramm, D.A.J.; Hutchings, I.M.; Clyne, T.W.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharply reducing the erosive wear at high erodent impact angles, whilst retaining the good erosion resistance of ceramics at low angles. It is shown that the proportion of metal and ceramic at the free surface can be specified so as to optimise the erosion resistance. Experiments have also been carried out on the resistance of the coatings to debonding during four-point bending of the coated substrate. Progress is being made towards the tailoring of composition profiles in graded coatings so as to optimise the combination of erosion resistance and adhesion. (orig.)

  14. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Peat, Tom, E-mail: tompeat12@gmail.com [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); Galloway, Alexander; Toumpis, Athanasios [Department of Mechanical & Aerospace Engineering, University of Strathclyde, James Weir Building, 75 Montrose Street, Glasgow G1 1XJ (United Kingdom); McNutt, Philip [TWI Ltd., Granta Park, Cambridge CB21 6AL (United Kingdom); Iqbal, Naveed [TWI Technology Centre, Wallis Way, Catcliff, Rotherham, S60 5TZ (United Kingdom)

    2017-02-28

    Highlights: • WC-CoCr, Cr{sub 3}C{sub 2}-NiCr and Al{sub 2}O{sub 3} coatings were cold spray deposited on AA5083 and friction stir processed. • The SprayStirred WC-CoCr demonstrated a hardness increase of 100% over the cold sprayed coating. • As-deposited and SprayStirred coatings were examined under slurry erosion test conditions. • Mass and volume loss was measured following 20-min exposure to the slurry. • The WC-CoCr and Al2O3 demonstrated a reduction in volume loss of approx. 40% over the cold sprayed coating. - Abstract: This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide – cobalt chromium, chromium carbide – nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the

  15. Superconducting and structural properties of plasma sprayed YBaCuO layers deposited on metallic substrates

    NARCIS (Netherlands)

    Hemmes, Herman K.; Jäger, D; Smithers, M.A.; Smithers, M.; van der Veer, J.; van der Veer, J.M.; Stover, D.; Rogalla, Horst

    1993-01-01

    The properties of plasma sprayed Y-Ba-Cu-O coatings deposited on metallic substrates are studied. Stainless steel, nickel steels and pure nickel are used as substrate. Y-Ba-Cu-O deposited on stainless steel and nickel steel reacts with the substrate. This interaction can be suppressed by using an

  16. Ozone Resistance, Water Permeability, and Concrete Adhesion of Metallic Films Sprayed on a Concrete Structure for Advanced Water Purification

    Directory of Open Access Journals (Sweden)

    Jin-Ho Park

    2017-03-01

    Full Text Available We evaluated the applicability of metal spray coating as a waterproofing/corrosion protection method for a concrete structure used for water purification. We carried out an ozone resistance test on four metal sprays and evaluated the water permeability and bond strength of the metals with superior ozone resistance, depending on the surface treatment method. In the ozone resistance test, four metal sprays and an existing ozone-proof paint were considered. In the experiment on the water permeability and bond strength depending on the surface treatment method, the methods of no treatment, surface polishing, and two types of pore sealing agents were considered. The results showed that the sprayed titanium had the best ozone resistance. Applying a pore sealing agent provided the best adhesion performance, of about 3.2 MPa. Applying a pore sealing agent also provided the best waterproofing performance. Scanning electron microscope analysis showed that applying a pore sealing agent resulted in an excellent waterproofing performance because a coating film formed on top of the metal spray coating. Thus, when using a metal spray as waterproofing/corrosion protection for a water treatment concrete structure, applying a pore sealing agent on top of a film formed by spraying titanium was concluded to be the most appropriate method.

  17. Optimizing the vacuum plasma spray deposition of metal, ceramic, and cermet coatings using designed experiments

    Science.gov (United States)

    Kingswell, R.; Scott, K. T.; Wassell, L. L.

    1993-06-01

    The vacuum plasma spray (VPS) deposition of metal, ceramic, and cermet coatings has been investigated using designed statistical experiments. Processing conditions that were considered likely to have a significant influence on the melting characteristics of the precursor powders and hence deposition efficiency were incorporated into full and fractional factorial experimental designs. The processing of an alumina powder was very sensitive to variations in the deposition conditions, particularly the injection velocity of the powder into the plasma flame, the plasma gas composition, and the power supplied to the gun. Using a combination of full and fractional factorial experimental designs, it was possible to rapidly identify the important spraying variables and adjust these to produce a deposition efficiency approaching 80 percent. The deposition of a nickel-base alloy metal powder was less sensitive to processing conditions. Generally, however, a high degree of particle melting was achieved for a wide range of spray conditions. Preliminary experiments performed using a tungsten carbide/cobalt cermet powder indicated that spray efficiency was not sensitive to deposition conditions. However, microstructural analysis revealed considerable variations in the degree of tungsten carbide dissolution. The structure and properties of the optimized coatings produced in the factorial experiments are also discussed.

  18. Failure of aluminium metal spray/organic duplex coating systems on structural steel

    OpenAIRE

    Sumon, T. A.; Scantlebury, J. D.; Lyon, S. B.

    2013-01-01

    Individually, aluminium metal spray (AMS) and organic paints are well established as effective protective coatings for steel substrates. These coatings are also frequently used together as duplex systems where their combination should produce a synergistic effect. However in certain, mainly marine, environments premature failure of such coatings, involving early blistering of the paint, has been observed in service after 3-5 years. This work aims to understand the mechanisms associated with t...

  19. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    Science.gov (United States)

    Farmer, Joseph C; Wong, Frank M.G.; Haslam, Jeffery J; Ji, Xiaoyan; Day, Sumner D; Blue, Craig A; Rivard, John D.K.; Aprigliano, Louis F; Kohler, Leslie K; Bayles, Robert; Lemieux, Edward J; Yang, Nancy; Perepezko, John H; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J

    2013-09-03

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  20. The capture of heavy metals from incineration using a spray dryer integrated with a fabric filter using various additives.

    Science.gov (United States)

    Liu, Z S; Wey, M Y; Lin, C L

    2001-07-01

    This study investigated the effects of feedstock additives [polyvinyl chloride (PVC) and NaCl] and spray dryer additives (SiO2, CaCl2, NaHCO3) on heavy metal and fly ash removal efficiencies, and on particle size distribution of heavy metals. A spray dryer with an integrated fabric filter was used as an air pollution control device (APCD). Removal efficiencies for fly ash and heavy metals were greater than 95 and 90%, respectively. When additives of PVC or NaCl were used, the concentration of heavy metals distributed in fly ash apparently varied when the particle diameter was 1 microm).

  1. Study on modernization processes in the coating metal surfaces (plain bearings by thermal spraying

    Directory of Open Access Journals (Sweden)

    Elena IRIMIE

    2011-09-01

    Full Text Available Knowledge accumulated within the metal coating through thermal spraying allows the understanding of aspects related to the coat structure phenomena, in this case of the routs that need to be followed in order to create strong and stabile connections between the coats subsided through thermal spraying, between the particles that compose those coats, respectively. However, all this knowledge does not ensure the understanding of some practical situations that are apparently paradoxes, as for instance the absence of tin bronze adherence to ignobly steel holders, the perfect adherence of bronze to the aluminum on the same types of holders, in the context in which both elements, tin and aluminum, respectively are found in equal quantity in the two type of bonze that maintain them in solid solutions (below 10%.The parallel study in the sinter antifriction domain has offered information regarding the optimal correlation between the composition of antifriction material and the required type of application, the optimal pinches level and the way that this morphological characteristic may be influenced. By experimental research it is necessary to determine the conditions under which such coverage can be obtained by thermal spraying of the metal coatings.

  2. Study of the spray to globular transition in gas metal arc welding: a spectroscopic investigation

    International Nuclear Information System (INIS)

    Valensi, F; Pellerin, S; Castillon, Q; Zielinska, S; Boutaghane, A; Dzierzega, K; Pellerin, N; Briand, F

    2013-01-01

    The gas metal arc welding (GMAW) process is strongly influenced by the composition of the shielding gas. In particular, addition of CO 2 increases the threshold current for the transition from unstable globular to more stable spray transfer mode. We report on the diagnostics—using optical emission spectroscopy—of a GMAW plasma in pure argon and in mixtures of argon, CO 2 and N 2 while operated in spray and globular transfer modes. The spatially resolved plasma parameters are obtained by applying the Abel transformation to laterally integrated emission data. The Stark widths of some iron lines are used to determine both electron density and temperature, and line intensities yield relative contents of neutral and ionized iron to argon. Our experimental results indicate a temperature drop on the arc axis in the case of spray arc transfer. This drop reduces with addition of N 2 and disappears in globular transfer mode when CO 2 is added. Despite the temperature increase, the electron density decreases with CO 2 concentration. The highest concentration of iron is observed in the plasma column upper part (close to the anode) and for GMAW with CO 2 . Our results are compared with recently published works where the effect of non-homogeneous metal vapour concentration has been taken into account. (paper)

  3. Transfer of Wire Arc-Sprayed Metal Coatings onto Plastic Parts

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Knoch, M. A.; Liao, X.; Hopmann, Ch.; Ochotta, P.

    2018-01-01

    By means of In-Mold-Metal-Spraying (IMMS), metal coatings deposited by means of arc spraying process (ASP) can be transferred onto plastic parts during injection molding, thus realizing an efficient production of metallized plastic parts. Parts produced by means of IMMS can be used in electrical applications. In the current study, the electrical resistivity of coatings applied with different feedstock materials was determined. As a starting point, pressurized air is used as atomizing gas for ASP. In contrast to Zn coatings, Cu coatings applied with pressurized air exhibit a significantly higher electrical resistivity in comparison with massive material. One possible reason is the more pronounced oxidation of Cu particles during ASP. Therefore, N2 and a mixture of N2 and H2 were used as atomizing gas. As a result, the electrical resistivity of coatings applied by means of IMMS could be significantly reduced. Furthermore, standoff distance, current and pressure of the atomizing gas were varied to investigate the influence of these process parameters on the electrical resistivity of Zn coatings using a full factorial experiment design with center point. It can be observed that the electrical resistivity of the Zn coatings increases with decreasing current and increasing standoff distance and pressure.

  4. Metallic copper spray--a new control technique to combat invasive container-inhabiting mosquitoes.

    Science.gov (United States)

    Becker, Norbert; Oo, Thin Thin; Schork, Nino

    2015-11-09

    The control of container-inhabiting mosquitoes is mainly based on environmental management with special emphasis on community participation e.g. source reduction by elimination or modification of water bodies. However, citizens are often not aware of the problems related to urban mosquito control or just ignore the advice provided during anti-mosquito control campaigns. In particular, cemeteries contain favourite breeding sites for container-inhabiting mosquitoes like Ochlerotatus j. japonicus, Culex pipiens s.l./Cx. torrentium, Aedes aegypti or Aedes albopictus. In our study, we investigated whether metallic copper e.g. in form of copper spray can be a suitable and cost-effective tool to combat mosquito breeding in vases or other similar small containers where no commonly used insecticides can be applied. The effect of metallic copper spray in comparison to 5 Euro cent coins or copper tubes at different dosages and water qualities applied in small water collections such as widely used plastic grave vases were evaluated by assessing the mortality rates of larvae of Oc.j. japonicus, Cx. pipiens s.l./Cx. torrentium and Ae.aegypti. Different water qualities were tested to assess the influence of pH on the solubility of the copper ions. The copper concentrations were quantified using ICP/MS (Inductively coupled plasma/Mass spectrometry) in relation to the exposure time and mortality rates of mosquito larvae. All statistical analyses were computed using JMP 10.0.2 (SAS Institute Inc., 2012, Cary, NC, USA). Dosages of less than 500 ppb of copper in the water of small containers led to a 100% mortality rate after 2 weeks for all tested mosquito species by using one or more 5 Euro cent coins/vase. When the interior surface of plastic grave vases was covered by metallic copper spray, all of the tested larvae died after 7-10 days in the laboratory and under field conditions the reduction rate was 99.44% for Oc.j. japonicus and 99.6% for Culex pipiens s.l./Cx. torrentium

  5. Study on the Shielding Effectiveness of an Arc Thermal Metal Spraying Method against an Electromagnetic Pulse

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2017-10-01

    Full Text Available An electromagnetic pulse (EMP explodes in real-time and causes critical damage within a short period to not only electric devices, but also to national infrastructures. In terms of EMP shielding rooms, metal plate has been used due to its excellent shielding effectiveness (SE. However, it has difficulties in manufacturing, as the fabrication of welded parts of metal plates and the cost of construction are non-economical. The objective of this study is to examine the applicability of the arc thermal metal spraying (ATMS method as a new EMP shielding method to replace metal plate. The experimental parameters, metal types (Cu, Zn-Al, and coating thickness (100–700 μm used for the ATMS method were considered. As an experiment, a SE test against an EMP in the range of 103 to 1010 Hz was conducted. Results showed that the ATMS coating with Zn-Al had similar shielding performance in comparison with metal plate. In conclusion, the ATMS method is judged to have a high possibility of actual application as a new EMP shielding material.

  6. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  7. Infrared Thermography as a Non-destructive Testing Solution for Thermal Spray Metal Coatings

    Science.gov (United States)

    Santangelo, Paolo E.; Allesina, Giulio; Bolelli, Giovanni; Lusvarghi, Luca; Matikainen, Ville; Vuoristo, Petri

    2017-12-01

    In this work, an infrared (IR) thermographic procedure was evaluated as a non-destructive testing tool to detect damage in thermal spray metallic coatings. As model systems, polished HVOF- and HVAF-sprayed Fe-based layers deposited onto steel plates were employed. Damage by external-object impingement was simulated through a cyclic impact-test apparatus, which induced circumferential and radial cracks across all model systems, and interface cracks of different sizes in distinct samples. Damaged and undamaged plates were bulk-heated to above 100 °C using an IR lamp; their free-convection cooling was then recorded by an IR thermocamera. The intentionally induced defects were hardly detectable in IR thermograms, due to IR reflection and artificial "hot" spots induced by residuals of transfer material from the impacting counterbody. As a micrometer-thin layer of black paint was applied, surface emissivity got homogenized and any artifacts were effectively suppressed, so that failed coating areas clearly showed up as "cold spots." This effect was more apparent when large interface cracks occurred. Finite-element modeling proved the physical significance of the IR-thermography approach, showing that failed coating areas are cooled by surrounding air faster than they are heated by conduction from the hot substrate, which is due to the insulating effect of cracks.

  8. Nondestructive inspection of plasma-sprayed metallic coatings for coal conversion equipment

    Energy Technology Data Exchange (ETDEWEB)

    Scott, G.W.; Snyder, S.D.; Simpson, W.A. Jr.

    1979-12-01

    This report describes the results of a project to develop nondestructive inspection techniques for metallic wear- and process-resistant coatings used in coal system components. Physical properties, especially porosity, and the nominal 0.25 mm (0.010 in.) thickness complicate the inspection of these coatings. The class of coatings selected for laboratory evaluation were CoCrAlY (cobalt-chromium-aluminum-yttrium) types; the specific material used was a Union Carbide spray powder, UCAR LCO-7, which is Co-22.8% Cr-12.9% Al-0.6% Y, sprayed onto alloy 800 substrates. The desired inspection techniques were to: (1) detect cracks or holes in the coating; (2) measure the coating thickness from the coated side; and (3) detect lamellar flaws or separations within the coating layer or between the coating and the substrate. Surface methods (such as liquid penetrant), eddy currents, and radiography were investigated for crack and hole detection; eddy currents, x-ray fluorescence, and ultrasonics were investigated for thickness measurement; and ultrasonics and infrared thermography were investigated for lamellar flaw detection. In general, we determined that significant development effort was required to adapt even the more common and highly developed techniques to the coating inspection problems. Significant progress was made in a number of the investigations undertaken, but financial restraints prevented completion of the planned work.

  9. Development of Thermal Spraying and Coating Techniques by Using Thixotropic Slurries Including Metals and Ceramics Particles

    International Nuclear Information System (INIS)

    Kirihara, S; Tasaki, S; Itakura, Y

    2013-01-01

    Thermal nanoparticles coating and microlines patterning were newly developed as novel technologies to fabricate fine ceramics layers and geometrical intermetallics patterns for mechanical properties modulations of practical alloys substrates. Nanometer sized alumina particles were dispersed into acrylic liquid resins, and the obtained slurries were sputtered by using compressed air jet. The slurry mists could blow into the arc plasma with argon gas spraying. On stainless steels substrates, the fine surface layers with high wear resistance were formed. In cross sectional microstructures of the coated layers, micromater sized cracks or pores were not observed. Subsequently, pure aluminum particles were dispersed into photo solidified acrylic resins, and the slurry was spread on the stainless steel substrates by using a mechanical knife blade. On the substrates, microline patterns with self similar fractal structures were drawn and fixed by using scanning of an ultra violet laser beam. The patterned pure metal particles were heated by the argon arc plasma spray assisting, and the intermetallics or alloys phases with high hardness were created through reaction diffusions. Microstructures in the coated layers and the patterned lines were observed by using a scanning electron microscopy.

  10. Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method.

    Science.gov (United States)

    Choe, Hong-Bok; Lee, Han-Seung; Shin, Jun-Ho

    2014-12-03

    The arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical techniques. The results showed that ATMSM represented a sufficient corrosion resistance with the driving force based on the potential difference of more than approximately 0.60 V between the thermal spraying layer and the base substrate steel. Furthermore, it was found that the sealing treatment of specimens had suppressed the dissolution of metals, increased the corrosion potential, decreased the corrosion current density and increased the polarization resistance. Metal alloy Al-Mg (95%:5%) by mass with epoxy sealing coating led to the most successful anti-corrosion performance in these electrochemical experiments.

  11. Net Shaped Component Fabrication of Refractory Metal Alloys using Vacuum Plasma Spraying

    Science.gov (United States)

    Sen, S.; ODell, S.; Gorti, S.; Litchford, R.

    2006-01-01

    The vacuum plasma spraying (VPS) technique was employed to produce dense and net shaped components of a new tungsten-rhenium (W-Re) refractory metal alloy. The fine grain size obtained using this technique enhanced the mechanical properties of the alloy at elevated temperatures. The alloy development also included incorporation of thermodynamically stable dispersion phases to pin down grain boundaries at elevated temperatures and thereby circumventing the inherent problem of recrystallization of refractory alloys at elevated temperatures. Requirements for such alloys as related to high temperature space propulsion components will be discussed. Grain size distribution as a function of cooling rate and dispersion phase loading will be presented. Mechanical testing and grain growth results as a function of temperature will also be discussed.

  12. High-Temperature Solid Lubricant Coating by Plasma Spraying Using Metal-Metal Clad Powders

    Science.gov (United States)

    Zhang, Tiantian; Lan, Hao; Yu, Shouquan; Huang, Chuanbing; Du, Lingzhong; Zhang, Weigang

    2017-08-01

    NiCr/Ag-Mo composite coating was fabricated by atmospheric plasma spray technology using clad powders as the feedstock. Its tribological properties at variable temperature were evaluated using a ball-on-disk high-temperature tribometer in air. The results showed that compared with NiCr, the NiCr/Ag-Mo composite coating exhibited better lubrication effect and higher wear resistance at all test temperatures, especially above 600 °C. At 800 °C, NiCr/Ag-Mo composite coating showed the lowest friction coefficient of about 0.2 and its corresponding wear rate reached 2.5 × 10-5 mm3/Nm. Characterizations of NiCr/Ag-Mo composite coating revealed that at temperatures below 400 °C, Ag was smeared and spread onto the wear surface, reducing the friction and wear. At temperature above 500 °C, the Ag2MoO4 lubrication film formed by tribo-oxidation significantly improved the coating's lubrication effect and wear resistance.

  13. Improved adhesion of superhydrophobic layer on metal surfaces via one step spraying method

    Directory of Open Access Journals (Sweden)

    Wael I. El Dessouky

    2017-03-01

    Full Text Available Superhydrophobic metal substrates have been fabricated by a simple spraying method. The processes of decreasing surface free energy and increasing surface roughness have been accomplished in one step via the addition of functionalized silica (silica nano particles with octyltriethoxysilane to adhesive polymer. The method is simple, cost-effective and can be applied on the large industrial scale. Scanning electron microscopy (SEM was used for surface morphology analysis, showing the roughness produced by surface treatment. The wettability of the micro-nano silica film varied from hydrophilicity (water contact angle 88° to superhydrophobicity (water contact angle 156.9°, while sliding contact angles dramatically decreased (<5° by adding Functionalized silica and/or adhesive polymer. Roughness increased with silica increment which improves the wettability. The coatings were electrochemically characterized by electrochemical impedance spectroscopy (EIS and Tafel polarization curves; it was found that both systems had good performance against corrosion in 3.5% sodium chloride solution. Furthermore, the stability of the coated layer on copper substrate was investigated.

  14. Plasma-Sprayed LSM Protective Coating on Metallic Interconnect of SOFC

    Directory of Open Access Journals (Sweden)

    Jia-Wei Chen

    2017-12-01

    Full Text Available In this study, a (La0.8Sr0.20.98MnO3 protective layer was prepared on the C276, Crofer22 APU, SUS304, and SUS430 alloys by the atmospheric plasma spraying technique (APS. The oxidation behavior and electrical property of these metal alloys have been investigated isothermally at 800 °C in air for up to 300 h. Results showed that the ferritic steels transform into MnCr2O4 spinels and a Cr2O3 layer during isothermal oxidation. The C276 alloy formed NiCr2O4 and FeCr2O4 layers; these are protective and act as an effective barrier against chromium migration into the outer oxide layer, and the alloy demonstrated good oxidation resistance and a reasonable match to the coefficient of thermal expansion of the substrate and a low-oxide scale area-specific resistance. The ASR effects on the formation of oxide scale have been investigated, and the ASR of coated samples was below 0.024 Ω·cm2. It has good electrical conductivity for SOFC in long-term use.

  15. Demonstration of Thermally Sprayed Metal and Polymer Coatings for Steel Structures at Fort Bragg, NC

    Science.gov (United States)

    2017-09-01

    demonstrated, the flame-sprayed polyole- fin coating is too costly for use on large steel structures. Guidance docu- ments are identified to help make...the feedstock material, the thermal-spray process and application parameters, and the post-treat- ment of the applied coating. An 85% zinc and 15...thickness (85/15 plus topcoat) was measured by gauge for compliance with project requirements. Total thickness measure- ments indicated that the

  16. Influence of coating defects on the corrosion behavior of cold sprayed refractory metals

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, S., E-mail: skumar@arci.res.in; Rao, A. Arjuna

    2017-02-28

    Highlights: • Long duration immersion tests reveal inhomogeneous weight losses. • The weight loss for different coatings are well corroborated with the coating defects. • Chemical and micro structural analysis elucidates the reason behind the in homogeneous performance of different type of cold sprayed coatings. • In cold sprayed titanium, formation of oxide along the inter-splat boundary hinders the aggressive attack of the medium. - Abstract: The defects in the cold sprayed coatings are critical in the case of corrosion performances of the coatings in aggressive conditions. To understand the influence of coating defects on corrosion, immersion tests have been carried out in HF solution for the cold sprayed and heat treated Titanium, Tantalum and Niobium coatings. Long duration immersion tests reveal inhomogeneous weight losses of the samples prepared at different heat treatment conditions. The weight loss for different coatings has been well corroborated with the coating defects and microstructures. Chemical and micro structural analysis elucidates the reason behind the inhomogeneous performance of different type of cold sprayed coatings in corrosion medium. In the case of cold sprayed titanium, formation of stable oxide along the inter-splat boundary hinders the aggressive attack of the corrosion medium which is not so in other cases.

  17. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  18. Estimation and control of droplet size and frequency in projected spray mode of a gas metal arc welding (GMAW) process.

    Science.gov (United States)

    Anzehaee, Mohammad Mousavi; Haeri, Mohammad

    2011-07-01

    New estimators are designed based on the modified force balance model to estimate the detaching droplet size, detached droplet size, and mean value of droplet detachment frequency in a gas metal arc welding process. The proper droplet size for the process to be in the projected spray transfer mode is determined based on the modified force balance model and the designed estimators. Finally, the droplet size and the melting rate are controlled using two proportional-integral (PI) controllers to achieve high weld quality by retaining the transfer mode and generating appropriate signals as inputs of the weld geometry control loop. Copyright © 2011 ISA. Published by Elsevier Ltd. All rights reserved.

  19. The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic spraying

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This work reports on the erosion performance of three particle reinforced metal matrix composite coatings, co-deposited with an aluminium binder via cold-gas dynamic spraying. The deposition of ceramic particles is difficult to achieve with typical cold spray techniques due to the absence of particle deformation. This issue has been overcome in the present study by simultaneously spraying the reinforcing particles with a ductile metallic binder which has led to an increased level of ceramic/cermet particles deposited on the substrate with thick (>400 μm) coatings produced. The aim of this investigation was to evaluate the erosion performance of the co-deposited coatings within a slurry environment. The study also incorporated standard metallographic characterisation techniques to evaluate the distribution of reinforcing particles within the aluminium matrix. All coatings exhibited poorer erosion performance than the uncoated material, both in terms of volume loss and mass loss. The Al2O3 reinforced coating sustained the greatest amount of damage following exposure to the slurry and recorded the greatest volume loss (approx. 2.8 mm3) out of all of the examined coatings. Despite the poor erosion performance, the WC-CoCr reinforced coating demonstrated a considerable hardness increase over the as-received AA5083 (approx. 400%) and also exhibited the smallest free space length between adjacent particles. The findings of this study reveal that the removal of the AA5083 matrix by the impinging silicon carbide particles acts as the primary wear mechanism leading to the degradation of the coating. Analysis of the wear scar has demonstrated that the damage to the soft matrix alloy takes the form of ploughing and scoring which subsequently exposes carbide/oxide particles to the impinging slurry.

  20. Evaluation of thermal sprayed metallic coatings for use on the structures at Launch Complex 39

    Science.gov (United States)

    Welch, Peter J.

    1990-01-01

    The current status of the evaluation program is presented. The objective was to evaluate the applicability of Thermal Sprayed Coatings (TSC) to protect the structures in the high temperature acid environment produced by exhaust of the Solid Rocket Boosters during the launches of the Shuttle Transportation System. Only the relatively low cost aluminum TSC which provides some cathodic protection for steel appears to be a practical candidate for further investigation.

  1. Stress Corrosion Cracking Susceptibility of 304L Substrate and 308L Weld Metal Exposed to a Salt Spray.

    Science.gov (United States)

    Hsu, Chia-Hao; Chen, Tai-Cheng; Huang, Rong-Tan; Tsay, Leu-Wen

    2017-02-15

    304 stainless steels (SS) were considered as the materials for a dry storage canister. In this study, ER (Electrode Rod) 308L was utilized as the filler metal for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. The electron backscatter diffraction (EBSD) map was used to identify the inherent microstructures in distinct specimens. U-bend and weight-loss tests were conducted by testing the 304L substrates and welds in a salt spray containing 5 wt % NaCl at 80 °C to evaluate their susceptibility to stress corrosion cracking (SCC). Generally, the weight loss of the ER 308L deposit was higher than that of the 304L substrate in a salt spray in the same sample-prepared condition. The dissolution of the skeletal structure in the fusion zone (FZ) was responsible for a greater weight loss of the 308L deposit, especially for the cold-rolled and sensitized specimen. Cold rolling was detrimental and sensitization after cold rolling was very harmful to the SCC resistance of the 304L substrate and 308L deposit. Overall, the SCC susceptibility of each specimen was correlated with its weight loss in each group.

  2. Stress Corrosion Cracking Susceptibility of 304L Substrate and 308L Weld Metal Exposed to a Salt Spray

    Directory of Open Access Journals (Sweden)

    Chia-Hao Hsu

    2017-02-01

    Full Text Available 304 stainless steels (SS were considered as the materials for a dry storage canister. In this study, ER (Electrode Rod 308L was utilized as the filler metal for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. The electron backscatter diffraction (EBSD map was used to identify the inherent microstructures in distinct specimens. U-bend and weight-loss tests were conducted by testing the 304L substrates and welds in a salt spray containing 5 wt % NaCl at 80 °C to evaluate their susceptibility to stress corrosion cracking (SCC. Generally, the weight loss of the ER 308L deposit was higher than that of the 304L substrate in a salt spray in the same sample-prepared condition. The dissolution of the skeletal structure in the fusion zone (FZ was responsible for a greater weight loss of the 308L deposit, especially for the cold-rolled and sensitized specimen. Cold rolling was detrimental and sensitization after cold rolling was very harmful to the SCC resistance of the 304L substrate and 308L deposit. Overall, the SCC susceptibility of each specimen was correlated with its weight loss in each group.

  3. Metal spray apparatus with a U-shaped electric inlet gas heater and a one-piece electric heater surrounding a nozzle

    Science.gov (United States)

    Glovan, Ronald J.; Tierney, John C.; McLean, Leroy L.; Johnson, Lawrence L.; Verbael, David J.

    1995-01-01

    An electrically heated metal spray apparatus is provided with a supersonic nozzle. Molten metal is injected into a gas stream flowing through the nozzle under pressure. By varying the pressure of the injected metal, the droplet can be made in various selected sizes with each selected size having a high degree of size uniformity. A unique one piece graphite heater provides easily controlled uniformity of temperature in the nozzle and an attached tundish which holds the pressurized molten metal. A unique U-shaped gas heater provides extremely hot inlet gas temperatures to the nozzle. A particularly useful application of the spray apparatus is coating of threads of a fastener with a shape memory alloy. This permits a fastener to be easily inserted and removed but provides for a secure locking of the fastener in high temperature environments.

  4. Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

    Directory of Open Access Journals (Sweden)

    Dmitri GOLJANDIN

    2012-03-01

    Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

  5. The flashcal process for the fabrication of fuel-metal oxides using the whiteshell roto-spray calciner

    International Nuclear Information System (INIS)

    Sridhar, T.S.

    1988-01-01

    A one-step, continuous, thermochemical calcination process, called the FLASHCAL (Flash Calcination) process has been developed for the production of single- and mixed-oxide powders of fuel metals (uranium, thorium and plutonium) from the respective nitrate solutions using the Whiteshell Roto-Spray Calciner (RSC). The metal-nitrate feed solution, either by itself or mixed with a suitable chemical reactant or additive, is converted to its oxide powder in the RSC at temperatures between 300 and 600 0 C. Rapid denitration takes place in the calciner, yielding the metal-oxide powders while simultaneously destroying any excess chemical additive and reaction by-products. In the production of precursor oxide powders suitable for fuel fabrication, the FLASHCAL process has advantages over batch calcination and other processes that involve precipitation and filtration steps because fewer processing and handling operations are needed. Results obtained with thorium nitrate and uranium nitrate-thorium nitrate mixtures indicate that some measure of control over the size distribution and morphology of the oxide product powders is possible in this process with the proper selection of chemical additive, as well as the operating parameters of the calciner

  6. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    Energy Technology Data Exchange (ETDEWEB)

    D. Trent Weaver; Matthew T. Kiser; Frank W. Zok; Carlos G. Levi; Jeffrey Hawk

    2004-02-01

    In an effort to realize minimum of a 2x increase in wear life of ground engaging components used on mining machines, two potentially cost effective processes were explored for the production of tailored, highly abrasion resistant materials: (1) hybrid pressure casting of steel composites, and (2) arc lamp fusing of thermal spray coatings. Steel composites comprised of cermet or oxide hard particles were successfully produced using pressure casting processes, although a cost effective process has not yet been identified for oxide particles. Both composites achieved project wear targets in high stress gouging wear, but the cermet composites did not meet the targets in impact wear, due to poor matrix toughness resulting from particle dissolution. Oxide composites had superior toughness and are expected to meet impact wear goals. Arc lamp processing of thermal spray coatings was successfully demonstrated to produce a metallurgical bond at the coating interface. Functionally graded materials were developed and successfully fused to allow for the accommodation of thermal process stresses in an intermediate layer. Ultimately, three functionally graded materials were identified as having high stress, three-body abrasion resistance sufficient to exceed project goals.

  7. Spray coating of self-aligning passivation layer for metal grid lines

    NARCIS (Netherlands)

    Vuorinen, T.; Janka, M.; Rubingh, J.E.J.M.; Tuukkanen, S.; Groen, P.; Lupo, D.

    2014-01-01

    In applications such as organic light emitting diodes (OLEDs) or photovoltaic cells a homogenous voltage distribution in the large anode layer needs to be ensured by including a metal grid with a transparent conductor layer. To ensure sufficient conductivity, relatively thick metal lines are used,

  8. Use of Cold Gas Dynamic Spraying of bi-metallic powder mixtures as alternative to classic powder metallurgy route for producing intermetallic materials

    Directory of Open Access Journals (Sweden)

    Vit Jan

    2016-06-01

    Full Text Available The paper presents cold gas dynamic spraying (or Cold Spray as a novel surface treatment technology capable not only of surface modifications but also being used as bulk creating technology. This is demonstrated on numerous samples where bi-metallic powder feedstock is deposited into bulk, self-standing pieces of material that does not need the support of substrate. Mixtures from the group of Fe, Al, Ti, Ni, Cu were used for the initial bi-metallic mixtures. The deposited samples were then subjected to annealing at temperatures ranging from 300 to 1100°C in protective atmosphere and resulting morphologies and microstructures were analysed. Generally materials with high proportion of intermetallic phase content were obtained. These are discussed as potential scaffolds for metal or polymer matrix composites or as hi temperature resistive supports for catalysts with filter functions.

  9. Novel spraying apparatus to investigate the lubricant deposition on metal sheets at high temperature

    Science.gov (United States)

    Medea, Francesco; Ghiotti, Andrea; Bruschi, Stefania; Bellin, Marco

    2016-10-01

    The constant demand of increasing performances and safety in automotive industry has led significant innovations in the materials as well as in forming processes. In particular, lightweight aluminium alloys are knowing higher and higher importance, thanks to the development of new stamping processes at high temperatures capable to allow improved formability, low spring-back and accurate micro-structural control in the formed parts. However, the choice of proper process parameters, in terms of lubrication at the interfaces between the dies and the blank, still represents a critical point for the process feasibility. On this basis, the paper aims at presenting a novel spraying apparatus to investigate the deposition of lubricants in hot stamping. The equipment allows the accurate control of the quantity of the lubricant that is deposited on the specimen and of the deposition temperature to maximize the lubricant adhesion. The results show the capability of the new equipment and the good stability of the conditions during testing.

  10. Flame-Sprayed Y2O3 Films with Metal-EDTA Complex Using Various Cooling Agents

    Science.gov (United States)

    Komatsu, Keiji; Toyama, Ayumu; Sekiya, Tetsuo; Shirai, Tomoyuki; Nakamura, Atsushi; Toda, Ikumi; Ohshio, Shigeo; Muramatsu, Hiroyuki; Saitoh, Hidetoshi

    2017-01-01

    In this study, yttrium oxide (Y2O3) films were synthesized from a metal-ethylenediaminetetraacetic (metal-EDTA) complex by employing a H2-O2 combustion flame. A rotation apparatus and various cooling agents (compressed air, liquid nitrogen, and atomized purified water) were used during the synthesis to control the thermal history during film deposition. An EDTA·Y·H complex was prepared and used as the staring material for the synthesis of Y2O3 films with a flame-spraying apparatus. Although thermally extreme environments were employed during the synthesis, all of the obtained Y2O3 films showed only a few cracks and minor peeling in their microstructures. For instance, the Y2O3 film synthesized using the rotation apparatus with water atomization units exhibited a porosity of 22.8%. The maximum film's temperature after deposition was 453 °C owing to the high heat of evaporation of water. Cooling effects of substrate by various cooling units for solidification was dominated to heat of vaporization, not to unit's temperatures.

  11. Osseoconductive and Corrosion-Inhibiting Plasma-Sprayed Calcium Phosphate Coatings for Metallic Medical Implants

    Directory of Open Access Journals (Sweden)

    Robert B. Heimann

    2017-11-01

    Full Text Available During the last several decades, research into bioceramic coatings for medical implants has emerged as a hot topic among materials scientists and clinical practitioners alike. In particular, today, calcium phosphate-based bioceramic materials are ubiquitously used in clinical applications to coat the stems of metallic endoprosthetic hips as well as the surfaces of dental root implants. Such implants frequently consist of titanium alloys, CoCrMo alloy, or austenitic surgical stainless steels, and aim at replacing lost body parts or restoring functions to diseased or damaged tissues of the human body. In addition, besides such inherently corrosion-resistant metals, increasingly, biodegradable metals such as magnesium alloys are being researched for osseosynthetic devices and coronary stents both of which are intended to remain in the human body for only a short time. Biocompatible coatings provide not only vital biological functions by supporting osseoconductivity but may serve also to protect the metallic parts of implants from corrosion in the aggressive metabolic environment. Moreover, the essential properties of hydroxylapatite-based bioceramic coatings including their in vitro alteration in contact with simulated body fluids will be addressed in this current review paper. In addition, a paradigmatic shift is suggested towards the development of transition metal-substituted calcium hexa-orthophosphates with the NaSiCON (Na superionic conductor structure to be used for implant coatings with superior degradation resistance in the corrosive body environment and with pronounced ionic conductivity that might be utilized in novel devices for electrical bone growth stimulation.

  12. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

    2004-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  13. Surface modification, organometallic and polyaryl polymer coatings, and flame spray technologies for preventing corrosion of metals. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sugama, T.

    1995-07-01

    To improve adherent properties of electrogalvanized steel (EGS) to polymeric topcoats, the surfaces of EGS were modified by polyelectrolyte-modified zinc phosphating solution. The electrochemical reaction between phosphating solution and EGS led to the complete coverage with fully grown hopeite crystals after only 5 sec treatment, thereby improving adhesion to topcoating and providing protection of EGS against corrosion. To evaluate the ability of polyphenylene sulfide (PPS) polyaryl thermoplastic coatings to protect zinc phosphate (Zn{center_dot}Ph)treated steels from corrosion in a wet, harsh environment ( 1.0 wt % H{sub 2}SO{sub 4}, 3.0 wt % NaCl and 96.0 wt % water at temperatures from 25{degrees} to 200{degree}C), we exposed them in an autoclave to attempt heating-cooling cyclic fatigue tests (1 cycle = 12 hr at 200{degrees}C + 12 hr at 25{degrees}C) up to 90 times. The major chemical reaction at the interface between the PPS and Zn in the Zn-Ph layer during cycling led to the formation of ZnS reaction product, which enhanced the Zn-Ph-to-PPS adhesive bond; correspondingly, there were no signs of peeling and separation of the coating after 90 cycles. organometallosiloxane polymer (OMSP) was synthesized through the hydrolysis-condensation reaction of the mixed precursor solutions of the N-[3-(triethoxysily)propyl]-4,5,-dihydroimidazole and {Beta}-trimethoxysilylethyl-2-pyridine sols in liquor medium and the metal alkoxides and metallocene dichloride dissolved in water or tetrahydrofurane. The OMSP films (thickness, 0. 5 to 1. 0 {mu}m) deposited by simple dip-withdrawing coating methods to aluminum alloys displayed the impedance of > 10{sup 6} ohm-cm {sup 2} after exposure for 40 days in 0.5 N NaCl solution at 25{degrees}C and the 3000 hr-salt spray resistance. Using a flame spray coating process, the methacrylic acid-modified polyethylene copolymer was overlaid onto cold rolled steel surfaces.

  14. Investigation of the microstructure of Ni and B4C ceramic-metal mixtures obtained by cold spray coating and followed by laser cladding

    Science.gov (United States)

    Filippov, A. A.; Fomin, V. M.; Orishich, A. M.; Malikov, A. G.; Ryashin, N. S.; Golyshev, A. A.

    2017-10-01

    In the present work, a combined method is considered for the production of a metal-matrix composite coating based on Ni and B4C. The coating is created by consistently applied methods: cold spray and laser cladding. Main focus of this work aimed to microstructure of coatings, element content and morphology of laser tracks. At this stage, the authors focused on the interaction of the laser unit with the substance without affecting the layer-growing technology products. It is shown that coating has deformed particles of nickel and the significantly decreased content of ceramic particles B4C after cold spray. After laser cladding there are no boundaries between nickel and dramatically changes in ceramic particles.

  15. Unlubricated Gross Slip Fretting Wear of Metallic Plasma Sprayed Coatings for Ti6A14V Surfaces

    National Research Council Canada - National Science Library

    Hager, Jr., Carl H; Sanders, Jeffrey H; Sharma, Shashi K

    2006-01-01

    ... to simulate cold engine startup. Alternative coatings such as plasma sprayed molybdenum and nickel were also evaluated because of their potential for reducing fretting wear under certain simulated engine conditions...

  16. Microstructures of Metallic NiCrBSi Coatings Manufactured via Hybrid Plasma Spray and In Situ Laser Remelting Process

    OpenAIRE

    Serres, Nicolas; Hlawka, Françoise; Costil, Sophie; Langlade, Cécile; Machi, Frédérique

    2011-01-01

    International audience; This paper deals with coating alternatives to hard chromium plating. Thermal spraying is already used in industry, but results are not always satisfactory for reasons of porosity and microstructures. In this study, atmospheric plasma spraying (APS) and in situ laser irradiation by diode laser processes were combined to modify the structural characteristics of thick NiCrBSi alloy layers. The microstructure evolution was studied, and results show that in situ laser remel...

  17. Use of electro-spray ionization mass spectrometry (ESI-MS) for the study of metal (III) extraction by dialkyl phosphoric acid

    Energy Technology Data Exchange (ETDEWEB)

    Leclerc, E.; Berthon, L.; Heres, X.; Gannaz, B.; Berthon, C.; Adnet, J.M

    2004-07-01

    In the framework of nuclear waste reprocessing, separation processes of minor actinide from fission product are developed by CEA. In order to understand the mechanism involved in the extraction process, the complexes ligand - metallic cations formed in organic phase has been characterized. This paper deals with the extraction of lanthanides (III) and actinides (III) cations by dialkyl phosphoric acid (the bis- 1,3-dimethyl-butyl-phosphoric acid). The associative properties of the extractant were studied, the complexes (metal-ligand) present in organic phase were identified and the interactions ligand-metal were characterized. The electro-spray ionization -mass spectrometry (ESI-MS) was used to investigate organic solutions, and the results are compared with those obtained by other techniques like NMR, IRTF and distribution ratio studies. (authors)

  18. Cold spraying SiC/Al metal matrix composites: effects of SiC contents and heat treatment on microstructure, thermophysical and flexural properties

    Science.gov (United States)

    Gyansah, L.; Tariq, N. H.; Tang, J. R.; Qiu, X.; Feng, B.; Huang, J.; Du, H.; Wang, J. Q.; Xiong, T. Y.

    2018-02-01

    In this paper, cold spray was used as an additive manufacturing method to fabricate 5 mm thick SiC/Al metal matrix composites with various SiC contents. The effects of SiC contents and heat treatment on the microstructure, thermophysical and flexural properties were investigated. Additionally, the composites were characterized for retention of SiC particulates, splat size, surface roughness and the progressive understanding of strengthening, toughening and cracking mechanisms. Mechanical properties were investigated via three-point bending test, thermophysical analysis, and hardness test. In the as-sprayed state, flexural strength increased from 95.3 MPa to 133.5 MPa, an appreciation of 40% as the SiC contents increased, and the main toughening and strengthening mechanisms were zigzag crack propagation and high retention of SiC particulates respectively. In the heat treatment conditions, flexural strength appreciated significantly compared to the as-sprayed condition and this was as a result of coarsening of pure Al splat. Crack branching, crack deflection and interface delamination were considered as the main toughening mechanisms at the heat treatment conditions. Experimental results were consistent with the measured CTE, hardness, porosity and flexural modulus.

  19. Tribological behavior of the kinetic sprayed Ni59Ti16Zr20Si2Sn3 bulk metallic glass

    International Nuclear Information System (INIS)

    Choi, Hanshin; Jo, Hyungho; An, Kyoungjun; Yoon, Sanghoon; Lee, Changhee

    2007-01-01

    Gas atomized amorphous Ni 59 Ti 16 Zr 20 Si 2 Sn 3 feedstock particles were fed into warm gas dynamics and they were successfully overlaid onto the mild steel substrate. Through the X-ray diffractometry and differential scanning calorimetry, it could be confirmed that thermally activated processes such as crystallization and in-flight particle oxidation were effectively suppressed during the modified kinetic spraying process. In order to evaluate the tribological behavior of the kinetic sprayed Ni 59 Ti 16 Zr 20 Si 2 Sn 3 BMG coating, a partially crystallized coating and a fully crystallized coating were prepared by isothermal heat treatments

  20. Electrochemical catalysis of styrene epoxidation with films of manganese dioxide nanoparticles, and, Synthesis of mixed metal oxides using ultrasonic nozzle spray and microwaves

    Science.gov (United States)

    Espinal, Laura

    Films of polyions and octahedral layered manganese oxide (OL-1) nanoparticles on carbon electrodes made by layer-by-layer alternate electrostatic adsorption were active for electrochemical catalysis of styrene epoxidation in solution in the presence of hydrogen peroxide and oxygen. The highest catalytic turnover was obtained by using applied voltage -0.6 V vs. SCE, O2, and 100 mM H2O2. 18O isotope labeling experiments suggested oxygen incorporation from three different sources: molecular oxygen, hydrogen peroxide and/or lattice oxygen from OL-1 depending on the potential applied and the oxygen and hydrogen peroxide concentrations. Oxygen and hydrogen peroxide activate the OL-1 catalyst for the epoxidation. The pathway for styrene epoxidation in the highest yields required oxygen, hydrogen peroxide and a reducing voltage, and may involve an activated oxygen species in the OL-1 matrix. Multicomponent metal oxide (MMO) crystallites were prepared by spraying a reactant solution into a receiving solution or air under microwave radiation at atmospheric pressure. The injection of nitric acid solution through an ultrasonic nozzle into a receiving solution of metal precursor and the use of microwave radiation were combined to form a novel preparation technique called the nozzle-spray/microwave (NMW) method. The inclusion of an additional step, the in situ mixing of precursor solutions prior to their injection through the ultrasonic nozzle spray, led to another procedure called the in situ/nozzle-spray/microwave (INM) method. For comparison, MMO materials with the same metal constituents as those prepared by our novel techniques were prepared by conventional hydrothermal (CH) methods. Fresh materials prepared by NMW, INM and CH methods were heat treated to study the effect of calcination. All materials were characterized before and after calcination using XRD, SEM, Bet, and ICP. The NMW method produces particles with rod-like morphologies different from those obtained using

  1. Spray cooling

    International Nuclear Information System (INIS)

    Rollin, Philippe.

    1975-01-01

    Spray cooling - using water spraying in air - is surveyed as a possible system for make-up (peak clipping in open circuit) or major cooling (in closed circuit) of the cooling water of the condensers in thermal power plants. Indications are given on the experiments made in France and the systems recently developed in USA, questions relating to performance, cost and environmental effects of spray devices are then dealt with [fr

  2. Deposition of very thin uniform indium sulfide layers over metallic nano-rods by the Spray-Ion Layer Gas Reaction method

    Energy Technology Data Exchange (ETDEWEB)

    Genduso, G. [Dipartimento di Ingegneria Chimica, Gestionale, Informatica, Meccanica, Università di Palermo, Viale delle Scienze, 90100 Palermo (Italy); Institut for Heterogeneous Material Systems, Helmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner-Platz 1, D-14109 Berlin (Germany); Inguanta, R.; Sunseri, C.; Piazza, S. [Dipartimento di Ingegneria Chimica, Gestionale, Informatica, Meccanica, Università di Palermo, Viale delle Scienze, 90100 Palermo (Italy); Kelch, C.; Sáez-Araoz, R. [Institut for Heterogeneous Material Systems, Helmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner-Platz 1, D-14109 Berlin (Germany); Zykov, A. [Institut for Heterogeneous Material Systems, Helmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner-Platz 1, D-14109 Berlin (Germany); present address: Institut für Physik, Humboldt-Universität zu Berlin, Newtonstr. 15,12489 Berlin (Germany); Fischer, Ch.-H., E-mail: fischer@helmholtz-berlin.de [Institut for Heterogeneous Material Systems, Helmholtz-Zentrum Berlin für Materialien und Energie GmbH, Hahn-Meitner-Platz 1, D-14109 Berlin (Germany); second affiliation: Free University Berlin, Chemistry Institute, Takustr. 3, D-14195 Berlin (Germany)

    2013-12-02

    Very thin and uniform layers of indium sulfide were deposited on nickel nano-rods using the sequential and cyclical Spray-ILGAR® (Ion Layer Gas Reaction) technique. Substrates were fabricated by electrodeposition of Ni within the pores of polycarbonate membranes and subsequent chemical dissolution of the template. With respect to the depositions on flat substrates, experimental conditions were modified and optimized for the present geometry. Our results show that nano-rods up to a length of 10 μm were covered uniformly along their full length and with an almost constant film growth rate, thus allowing a good control of the coating thickness; the effect of the deposition temperature was also investigated. However, for high numbers of process steps, i.e. thickness, the films became uneven and crusty, especially at higher temperature, mainly owing to the simultaneous side reaction of the metallic Ni forming nickel sulfide at the surface of the rods. However, such a problem occurs only in the case of reactive nano-rod materials, such as less noble metals. It could be strongly reduced by doubling the spray step duration and thereby sealing the metallic surface before the process step of the sulfurization. Thus, quite smooth, about 100 nm thick coatings could be obtained. - Highlights: • Ni nano-rod substrates were grown within polycarbonate membranes. • We can coat nano-rods uniformly by the Ion Layer Gas Reaction method. • As a model we deposited up to about 100 nm In{sub 2}S{sub 3} on Ni nanorods (250 nm × 10 μm). • Element mapping at insulated rods showed homogenous coating over the full length. • Parameter optimization reduced effectively the Ni sulfide formation.

  3. Fabrication of aluminum-alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Hodder, K.J.; Izadi, H. [Department of Chemical and Materials Engineering, University of Alberta, 7th Floor, Electrical and Computer Engineering Research Facility, Edmonton, Alberta, Canada T6G 2V4 (Canada); McDonald, A.G. [Department of Mechanical Engineering, University of Alberta, 4-9 Mechanical Engineering Building, Edmonton, Alberta, Canada T6G 2G8 (Canada); Gerlich, A.P., E-mail: agerlich@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario, Canada N2L 3G1 (Canada)

    2012-10-30

    Cold gas dynamic spraying at low pressure (1 MPa gage or 150 psig) was used to fabricate Al-Al{sub 2}O{sub 3} metal matrix composite (MMC) coatings onto 6061 Al alloy. The powder contained Al powder admixed with -10 {mu}m Al{sub 2}O{sub 3} in fractions up to 90 wt.%. Scanning electron microscopy (SEM), Vickers microhardness testing, and image analysis were conducted to determine the microstructure, properties, and volume fraction of reinforcing particles in the coatings. The coatings were then friction-stir processed (FSP) at tool rotation speeds of 894 or 1723 RPM using a flat cylindrical tool. The Al{sub 2}O{sub 3} content and hardness of the final MMC coatings increased with increasing fractions of Al{sub 2}O{sub 3} particles in the feedstock powder, resulting in a maximum Al{sub 2}O{sub 3} content of 48 wt.% and a hardness of 85 HV of the as-sprayed coating when 90 wt.% Al{sub 2}O{sub 3} was used in the feed powder blend. After FSP, the hardness of the MMC increased to a maximum of 137 HV. The as-sprayed coatings contained Al{sub 2}O{sub 3} particles that were segregated between the Al particles, and FSP was effective in dispersing these Al{sub 2}O{sub 3} particles and decreasing their mean free path. It was suggested that this re-distribution and Al{sub 2}O{sub 3} particle size refinement during FSP improved the hardness of the MMC coatings.

  4. Spraying of metallic powders by hybrid gas/water torch and the effects of inert gas shrouding

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Matějíček, Jiří; Ctibor, Pavel; Hrabovský, Milan

    2012-01-01

    Roč. 21, 3-4 (2012), s. 695-705 ISSN 1059-9630 R&D Projects: GA MPO FR-TI2/702; GA MPO FR-TI2/561 Institutional research plan: CEZ:AV0Z20430508 Keywords : copper * tungsten * hybrid water-gas torch * plasma facing materials * plasma spraying * gas shroud Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 1.481, year: 2012 http://www.springerlink.com/content/j07t3222hnv87882/fulltext.pdf

  5. Plasma spray deposition of Al-Al2O3 coatings doped with metal oxides: catalytic applications

    International Nuclear Information System (INIS)

    Pranevicius, L.; Pranevicius, L.L.; Valatkevicius, P.; Valincius, V.

    2000-01-01

    Al-Al 2 O 3 (70% γ-phase) coatings 30-50 μm thick well-adhered to the steel sheets and with a highly developed surface area (100-120 m 2 g -1 ) were formed employing plasma-spray technology at atmospheric pressure in air. The plasma-gun with two sequential powder feeders was developed offering the ability to control particle trajectories through the plasma flame, and thus their thermal history. The Al powder is mainly melted and oxidized. Al(OH) 3 powder passes through the plasma torch with partial dissociation and is incorporated in the matrix of growing film with subsequent decomposition during thermal annealing at 560 C for 90 min. The good adhesion results are explained by the surface pre-treatment effects taking place on the periphery of the plasma torch moving along the surface of steel sheets. The plasma sprayed Al-Al 2 O 3 coatings doped with CuO and Cr 2 O 3 oxides showed characteristic catalytic combustion behaviors. (orig.)

  6. Numerical investigation on particle swelling in spray roasting reactors

    NARCIS (Netherlands)

    Schiemann, M; de Haan, A.B.; Wirtz, S.

    2016-01-01

    Spray roasting of metal chloride solutions is frequently used in steel industries to recover pickling liquids. As spray roasting reactors are difficult to characterize experimentally, computational fluid dynamics simu- lations have been used to investigate reactor performance. These simulations

  7. Kelvin spray ionization.

    Science.gov (United States)

    Özdemir, Abdil; Lin, Jung-Lee; Gillig, Kent J; Chen, Chung-Hsuan

    2013-11-21

    A novel self-powered dual spray ionization source has been developed for applications in mass spectrometry. This new source does not use any power supply and produces both positive and negative ions simultaneously. The idea behind this ionization source comes from the Kelvin water dropper. The source employs one or two syringes, two pneumatic sprays operated over a range of flow rates (0.15-15 μL min(-1)) and gas pressures (0-150 psi), and two double layered metal screens for ion formation. A variable electrostatic potential from 0 to 4 kV can be produced depending on solvent and gas flow rates that allow gentle ionization of compounds. There are several parameters that affect the performance during ionization of molecules including the flow rate of solvent, gas pressure, solvent acidity, position of spray and metal screens with respect to each other and distance between metal screens and the counter electrode. This ionization method has been successfully applied to solutions of peptides, proteins and non-covalent complexes. In comparison with ESI, the charge number of the most populated state is lower than that from ESI. It indicates that this is a softer ionization technique and it produces more protein ions with folded structures. The unique features of Kelvin spray ionization (KeSI) are that the method is self-powered and ionization occurs at very low potentials by providing very low internal energy to the ions. This advantage can be used for the ionization of very fragile molecules and investigation of non-covalent interactions.

  8. 1994 Thermal spray industrial applications: Proceedings

    International Nuclear Information System (INIS)

    Berndt, C.C.; Sampath, S.

    1994-01-01

    The 7th National Thermal Spray Conference met on June 20--24, 1994, in Boston, Massachusetts. The conference was sponsored by the Thermal Spray Division of ASM International and co-sponsored by the American Welding Society, Deutscher Verband fur Schweisstechnik e.V., High Temperature Society of Japan, International Thermal Spray Association, and Japanese Thermal Spraying Society. The conference covered applications for automobiles, aerospace, petrochemicals, power generation, and biomedical needs. Materials included metals, ceramics, and composites with a broad range of process developments and diagnostics. Other sections included modeling and systems control; spray forming and reactive spraying; post treatment; process, structure and property relationships; mechanical properties; and testing, characterization and wear. One hundred and seventeen papers have been processed separately for inclusion on the data base

  9. Nicotine Nasal Spray

    Science.gov (United States)

    Nicotine nasal spray is used to help people stop smoking. Nicotine nasal spray should be used together with a ... support groups, counseling, or specific behavior change techniques. Nicotine nasal spray is in a class of medications ...

  10. Fixed automated spray technology.

    Science.gov (United States)

    2011-04-19

    This research project evaluated the construction and performance of Boschungs Fixed Automated : Spray Technology (FAST) system. The FAST system automatically sprays de-icing material on : the bridge when icing conditions are about to occur. The FA...

  11. Hair spray poisoning

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/002705.htm Hair spray poisoning To use the sharing features on this page, please enable JavaScript. Hair spray poisoning occurs when someone breathes in (inhales) ...

  12. Oxymetazoline Nasal Spray

    Science.gov (United States)

    Oxymetazoline nasal spray is used to relieve nasal discomfort caused by colds, allergies, and hay fever. It ... also used to relieve sinus congestion and pressure. Oxymetazoline nasal spray should not be used to treat ...

  13. Influence of the metallic matrix ratio on the wear resistance (dry and slurry abrasion) of plasma sprayed cermet (chromia / stainless steel) coatings

    Czech Academy of Sciences Publication Activity Database

    Ageorges, H.; Ctibor, Pavel; Medarhri, Z.; Touimi, S.; Fauchais, P.

    2006-01-01

    Roč. 201, č. 5 (2006), s. 2006-2011 ISSN 0257-8972 R&D Projects: GA AV ČR(CZ) 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * composite coating * tribolog y * hardness * wear * abrasion * chromia/stainless steel Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.559, year: 2006

  14. Cold spray nozzle design

    Science.gov (United States)

    Haynes, Jeffrey D [Stuart, FL; Sanders, Stuart A [Palm Beach Gardens, FL

    2009-06-09

    A nozzle for use in a cold spray technique is described. The nozzle has a passageway for spraying a powder material, the passageway having a converging section and a diverging section, and at least the diverging section being formed from polybenzimidazole. In one embodiment of the nozzle, the converging section is also formed from polybenzimidazole.

  15. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  16. Density of Spray-Formed Materials

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; Volker Uhlenwinkel; Nils Ellendr

    2008-06-01

    Spray Forming is an advanced materials processing technology that transforms molten metal into a near-net-shape solid by depositing atomized droplets onto a substrate. Depending on the application, the spray-formed material may be used in the as-deposited condition or it may undergo post-deposition processing. Regardless, the density of the as-deposited material is an important issue. Porosity is detrimental because it can significantly reduce strength, toughness, hardness and other properties. While it is not feasible to achieve fully-dense material in the as-deposited state, density greater than 99% of theoretical density is possible if the atomization and impact conditions are optimized. Thermal conditions at the deposit surface and droplet impact angle are key processing parameters that influence the density of the material. This paper examines the factors that contribute to porosity formation during spray forming and illustrates that very high as-deposited density is achieved by optimizing processing parameters.

  17. Examining properties of arc sprayed nanostructured coatings

    Directory of Open Access Journals (Sweden)

    A. Czupryński

    2016-04-01

    Full Text Available The article presents the results of examining properties of arc sprayed coating obtained with nano-alloy on the iron matrix with a high amount of fine carbide precipitates sprayed on non-alloyed steel plates intended for high temperature operation. Powder metal cored wire EnDOtec DO*390N 1,6 mm diameter, was used to produce, dense, very high abrasion and erosion resistant coatings approx. 1,0 mm thick. Nano-material coatings characterization was done to determine abrasion resistance, erosion resistance, adhesion strength, hardness as well as metallographic examinations. Results have proved high properties of arc sprayed nano-material coatings and have shown promising industrial applications.

  18. Thermal Arc Spray Overview

    Science.gov (United States)

    Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

    2013-06-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  19. Evaluation of Workpiece Temperature during Drilling of GLARE Fiber Metal Laminates Using Infrared Techniques: Effect of Cutting Parameters, Fiber Orientation and Spray Mist Application.

    Science.gov (United States)

    Giasin, Khaled; Ayvar-Soberanis, Sabino

    2016-07-28

    The rise in cutting temperatures during the machining process can influence the final quality of the machined part. The impact of cutting temperatures is more critical when machining composite-metal stacks and fiber metal laminates due to the stacking nature of those hybrids which subjects the composite to heat from direct contact with metallic part of the stack and the evacuated hot chips. In this paper, the workpiece surface temperature of two grades of fiber metal laminates commercially know as GLARE is investigated. An experimental study was carried out using thermocouples and infrared thermography to determine the emissivity of the upper, lower and side surfaces of GLARE laminates. In addition, infrared thermography was used to determine the maximum temperature of the bottom surface of machined holes during drilling GLARE under dry and minimum quantity lubrication (MQL) cooling conditions under different cutting parameters. The results showed that during the machining process, the workpiece surface temperature increased with the increase in feed rate and fiber orientation influenced the developed temperature in the laminate.

  20. Evaluation of Workpiece Temperature during Drilling of GLARE Fiber Metal Laminates Using Infrared Techniques: Effect of Cutting Parameters, Fiber Orientation and Spray Mist Application

    Directory of Open Access Journals (Sweden)

    Khaled Giasin

    2016-07-01

    Full Text Available The rise in cutting temperatures during the machining process can influence the final quality of the machined part. The impact of cutting temperatures is more critical when machining composite-metal stacks and fiber metal laminates due to the stacking nature of those hybrids which subjects the composite to heat from direct contact with metallic part of the stack and the evacuated hot chips. In this paper, the workpiece surface temperature of two grades of fiber metal laminates commercially know as GLARE is investigated. An experimental study was carried out using thermocouples and infrared thermography to determine the emissivity of the upper, lower and side surfaces of GLARE laminates. In addition, infrared thermography was used to determine the maximum temperature of the bottom surface of machined holes during drilling GLARE under dry and minimum quantity lubrication (MQL cooling conditions under different cutting parameters. The results showed that during the machining process, the workpiece surface temperature increased with the increase in feed rate and fiber orientation influenced the developed temperature in the laminate.

  1. Spray Forming Aluminum - Final Report (Phase II)

    Energy Technology Data Exchange (ETDEWEB)

    D. D. Leon

    1999-07-08

    The U.S. Department of Energy - Office of Industrial Technology (DOE) has an objective to increase energy efficient and enhance competitiveness of American metals industries. To support this objective, ALCOA Inc. entered into a cooperative program to develop spray forming technology for aluminum. This Phase II of the DOE Spray Forming Program would translate bench scale spray forming technology into a cost effective world class process for commercialization. Developments under DOE Cooperative Agreement No. DE-FC07-94ID13238 occurred during two time periods due to budgetary constraints; April 1994 through September 1996 and October 1997 and December 1998. During these periods, ALCOA Inc developed a linear spray forming nozzle and specific support processes capable of scale-up for commercial production of aluminum sheet alloy products. Emphasis was given to alloys 3003 and 6111, both being commercially significant alloys used in the automotive industry. The report reviews research performed in the following areas: Nozzel Development, Fabrication, Deposition, Metal Characterization, Computer Simulation and Economics. With the formation of a Holding Company, all intellectual property developed in Phases I and II of the Project have been documented under separate cover for licensing to domestic producers.

  2. Fentanyl Nasal Spray

    Science.gov (United States)

    Fentanyl nasal spray is used to treat breakthrough pain (sudden episodes of pain that occur despite round ... effects of the medication) to narcotic pain medications. Fentanyl is in a class of medications called narcotic ( ...

  3. Fentanyl Sublingual Spray

    Science.gov (United States)

    Fentanyl sublingual spray is used to treat breakthrough pain (sudden episodes of pain that occur despite round ... effects of the medication) to narcotic pain medications. Fentanyl is in a class of medications called narcotic ( ...

  4. Dynamics of flare sprays

    International Nuclear Information System (INIS)

    Tandberg-Hanssen, E.; Hansen, R.T.

    1980-01-01

    During solar cycle No. 20 new insight into the flare-spray phenomenon has been attained due to several innovations in solar optical-observing techniques (higher spatial resolution cinema-photography, tunable pass-band filters, multi-slit spectroscopy and extended angular field coronographs). From combined analysis of 13 well-observed sprays which occured between 1969-1974 we conclude that (i) the spray material originates from a preexisting active region filament which undergoes increased absorption some tens of minutes prior to the abrupt chromospheric brightening at the 'flare-start', and (ii) the spray material is confined within a steadily expanding, loop-shaped (presumably magnetically controlled) envelope with part of the material draining back down along one or both legs of the loop. (orig.)

  5. Butorphanol Nasal Spray

    Science.gov (United States)

    ... Butorphanol is in a class of medications called opioid agonist-antagonists. It works by changing the way ... stop using butorphanol nasal spray, you may experience withdrawal symptoms such as nervousness, agitation, shakiness, diarrhea, chills, ...

  6. Study of corrosion in metallic coating in steel-carbon by thermal spray; Estudo de corrosao em revestimentos metalicos em aco-carbono obtidos por aspersao termica

    Energy Technology Data Exchange (ETDEWEB)

    Cruz, Maria C.P.; Cavalcanti, Eliane B.; Rambo, Elisabeth S.M.; Araujo, Paulo M.M. [Instituto de Tecnologia e Pesquisa (IPT), Aracaju, SE (Brazil); Santos, Anderson O. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2008-07-01

    The effect caused for constituent elements of the watery environment of production of the oil on metallic coverings was studied that simulate the artificial rise of the oil (connecting rods of pump mechanic). For in such a way, the techniques of electrochemical analysis had been used, as the method of linear polarization and the extrapolation of the straight line of Tafel of metallic coverings [alloy of Bronze and Aluminum; alloy of CrNi 80/20; NiCr 80/20; 95MXC (Cr: 26.5% - 31.5%, Cr: 26.5% - 31.5%, B: 3.35% - 4.15%, Mn: 1.1% - 2.2%, Itself: 1.1% -2.1%, Faith) and aluminum] on the substratum steel simulating covering in the connecting rods of pump. Oil well had been raised the resistance characteristics the polarization of the metal when submitted to the watery way surrounding it. They had been evaluated the resistance the covering polarization applied on the steel, with the objective to analyze its resistance the corrosion and to verify the possibility of its use as barrier against the problems originated for the degradation in connecting rods of pump. For the calculated Taxes of Corrosion, it can be concluded that the Aluminum coverings (0,003 mm/year) and NiCr 80/20 (0,179 mm/year) had been the ones that had presented a bigger resistance to the corrosive way. (author)

  7. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

    2007-09-19

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

  8. Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

    Energy Technology Data Exchange (ETDEWEB)

    Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

    2018-02-06

    The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

  9. Cold spray NDE for porosity and other process anomalies

    Science.gov (United States)

    Glass, S. W.; Larche, M. R.; Prowant, M. S.; Suter, J. D.; Lareau, J. P.; Jiang, X.; Ross, K. A.

    2018-04-01

    This paper describes a technology review of nondestructive evaluation (NDE) methods that can be applied to cold spray coatings. Cold spray is a process for depositing metal powder at high velocity so that it bonds to the substrate metal without significant heating that would be likely to cause additional residual tensile stresses. Coatings in the range from millimeters to centimeters are possible at relatively high deposition rates. Cold spray coatings that may be used for hydroelectric components that are subject to erosion, corrosion, wear, and cavitation damage are of interest. The topic of cold spray NDE is treated generally, however, but may be considered applicable to virtually any cold spray application except where there are constraints of the hydroelectric component application that bear special consideration. Optical profilometry, eddy current, ultrasound, and hardness tests are shown for one set of good, fair, and poor nickel-chrome (NiCr) on 304 stainless steel (304SS) cold spray samples to demonstrate inspection possibilities. The primary indicator of cold spray quality is the cold spray porosity that is most directly measured with witness-sample destructive examinations (DE)—mostly photo-micrographs. These DE-generated porosity values are correlated with optical profilometry, eddy current, ultrasound, and hardness test NDE methods to infer the porosity and other information of interest. These parameters of interest primarily include: • Porosity primarily caused by improper process conditions (temperature, gas velocity, spray standoff, spray angle, powder size, condition, surface cleanliness, surface oxide, etc.) • Presence/absence of the cold spray coating including possible over-sprayed voids • Coating thicknessOptical profilometry measurements of surface roughness trended with porosity plus, if compared with a reference measurement or reference drawing, would provide information on the coating thickness. Ultrasound could provide similar

  10. Sea Spray Aerosols

    DEFF Research Database (Denmark)

    Butcher, Andrew Charles

    entrainment may account for the large discrepancy in energy input for the two systems. In the third study, the temperature dependence of sea spray aerosol production is probed with the use of a highly stable temperature controlled plunging jet. Similar to previous studies, particle production increases...... of a cloud condensation nuclei ounter. Proxy solutions with high inorganic salt concentrations and some organics produce sea spray aerosol particles with little change in cloud condensation activity relative to pure salts. Comparison is made between a frit based method for bubble production and a plunging...... a relationship between plunging jet particle ux, oceanic particle ux, and energy dissipation rate in both systems. Previous sea spray aerosol studies dissipate an order of magnitude more energy for the same particle ux production as the open ocean. A scaling factor related to the energy expended in air...

  11. Droplets and sprays

    CERN Document Server

    Sazhin, Sergei

    2014-01-01

    Providing a clear and systematic description of droplets and spray dynamic models, this book maximises reader insight into the underlying physics of the processes involved, outlines the development of new physical and mathematical models, and broadens understanding of interactions between the complex physical processes which take place in sprays. Complementing approaches based on the direct application of computational fluid dynamics (CFD), Droplets and Sprays treats both theoretical and practical aspects of internal combustion engine process such as the direct injection of liquid fuel, subcritical heating and evaporation. Includes case studies that illustrate the approaches relevance to automotive applications,  it is also anticipated that the described models can find use in other areas such as in medicine and environmental science.

  12. Experimental testing of spray dryer for control of incineration emissions.

    Science.gov (United States)

    Wey, M Y; Wu, H Y; Tseng, H H; Chen, J C

    2003-05-01

    The research investigated the absorption/adsorption efficiency of sulfur dioxide (SO2), heavy metals, and polycyclic aromatic hydrocarbons (PAHs) with different Ca-based sorbents in a spray dryer during incineration process. For further improving the adsorption capacity of Ca-based sorbents, different spraying pressure and additives were carried out in this study. Experimental results showed that CaO could be used as an alternative sorbent in the spray dryer at an optimal initial particle size distribution of spraying droplet. In the spray dryer, Ca-based sorbents provided a lot of sites for heavy metals and PAHs condensing and calcium and alkalinity to react with metals to form merged species. As a result, heavy metals and PAHs could be removed from the flue gas simultaneously by condensation and adsorption. The additions of additives NaHCO3, SiO2, and KMnO4 were also found to be effective in improving the removal efficiency of these air pollutants.

  13. Sprayed concrete linings

    Energy Technology Data Exchange (ETDEWEB)

    Hindle, D.

    1999-12-01

    Sprayed concrete, or shotcrete, was invented in the 1920s for preserving dinosaur skeletons and was used underground initially in coalmines for the preservation and fine proofing of timber supports. Its use as a support lining in rock tunnelling was developed in the 1950s and 60s. The article surveys equipment available from major manufacturers and suppliers of concrete spraying equipment (Aliva, Cifa, GIA, Industri, Ingersoll Rand, etc.), specialist cement and additive manufacturers (Castle, Cement, Moria Carbotech). manufacturers of lattice girders and fibre reinforcement, and manufacturers of instrumentation for tunnel linings. 5 tabs., 9 photos.

  14. Experimental characterisation of sprays resulting from impacts of liquid-containing projectiles

    Energy Technology Data Exchange (ETDEWEB)

    Hostikka, Simo, E-mail: simo.hostikka@aalto.fi [Aalto University, Espoo (Finland); Silde, Ari; Sikanen, Topi; Vepsä, Ari; Paajanen, Antti [VTT Technical Research Centre of Finland Ltd, Espoo (Finland); Honkanen, Markus [Pixact Oy, Tampere (Finland)

    2015-12-15

    Highlights: • Detailed characterisation of sprays resulting from the impacts of water-filled metal projectiles on a hard wall. • Experimental measurements of spray speed, direction and droplet size. • Detailed analysis of overall spray evolution. • The spray characterisation information can be used in CFD analyses of aircraft impact fires. - Abstract: Modelling and analysing fires following aircraft impacts requires information about the behaviour of liquid fuel. In this study, we investigated sprays resulting from the impacts of water-filled metal projectiles on a hard wall. The weights of the projectiles were in the range of 38–110 kg, with 8.6–68 kg water, and the impact speeds varied between 96 and 169 m/s. The overall spray behaviour was observed with high-speed video cameras. Ultra-high-speed cameras were used in backlight configuration for measuring the droplet size and velocity distributions. The results indicate that the liquid leaves the impact position as a thin sheet of spray in a direction perpendicular to the projectile velocity. The initial spray speeds were 1.5–2.5 times the impact speed, and the Sauter mean diameters were in the 147–344 μm range. This data can be used as boundary conditions in CFD fire analyses, considering the two-phase fuel flow. The overall spray observations, including the spray deceleration rate, can be used for validating the model.

  15. Some Material Characteristics of Cold-Sprayed Structures

    Directory of Open Access Journals (Sweden)

    Victor K. Champagne

    2007-01-01

    Full Text Available The deposition and consolidation of metal powders by means of cold spray are methods whereby powder particles are accelerated to high velocity through entrainment in a gas undergoing expansion in a rocket nozzle and are subsequently impacted upon a surface. The impacted powder particles form a consolidated structure which can be several centimeters thick. The characteristics of this structure depend on the initial characteristics of the metal powder and upon impact velocity. The influence of impact velocity on strain hardening and porosity are examined. A materials model is proposed for these phenomena, and model calculation is compared with experiment for the cold spraying of aluminum.

  16. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    Science.gov (United States)

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-01

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  17. Thermal spray for commercial shipbuilding

    Science.gov (United States)

    Rogers, F. S.

    1997-09-01

    Thermal spraying of steel with aluminum to protect it from corrosion is a technology that has been proven to work in the marine environment. The thermal spray coating system includes a paint sealer that is applied over the thermally sprayed aluminum. This extends the service life of the coating and provides color to the end product. The thermal spray system protects steel both through the principle of isolation (as in painting) and galvanizing. With this dual protection mechanism, steel is protected from corrosion even when the coating is damaged. The thermal- sprayed aluminum coating system has proved the most cost- effective corrosion protection system for the marine environment. Until recently, however, the initial cost of application has limited its use for general application. Arc spray technology has reduced the application cost of thermal spraying of aluminum to below that of painting. Commercial shipbuilders could use this technology to enhance their market position in the marine industry.

  18. Improved Orifice Plate for Spray Gun

    Science.gov (United States)

    Cunningham, W.

    1986-01-01

    Erratic spray pattern of commercial spray gun changed to repeatable one by simple redesign of two parts. In modified spray gun orifice plate and polytetrafluoroethylene bushing redesigned to assure centering and alignment with nozzle. Such improvement useful in many industrial applications requiring repeatable spray patterns. Might include spraying of foam insulation, paint, other protective coatings, detergents, abrasives, adhesives, process chemicals, or fuels. Unmodified spray gun produces erratic spray because lateral misalignment between orifice plate and nozzle.

  19. Sea Spray Aerosols

    DEFF Research Database (Denmark)

    Butcher, Andrew Charles

    emissions produced directly from bubble bursting as the result of air entrainment from breaking waves and particles generated from secondary emissions of volatile organic compounds. In the first paper, we study the chemical properties of particles produced from several sea water proxies with the use...... of a cloud condensation nuclei ounter. Proxy solutions with high inorganic salt concentrations and some organics produce sea spray aerosol particles with little change in cloud condensation activity relative to pure salts. Comparison is made between a frit based method for bubble production and a plunging...... a relationship between plunging jet particle ux, oceanic particle ux, and energy dissipation rate in both systems. Previous sea spray aerosol studies dissipate an order of magnitude more energy for the same particle ux production as the open ocean. A scaling factor related to the energy expended in air...

  20. Flame spraying of polymers

    International Nuclear Information System (INIS)

    Varacalle, D.J. Jr.; Zeek, D.P.; Couch, K.W.; Benson, D.M.; Kirk, S.M.

    1997-01-01

    Statistical design-of-experiment studies of the thermal spraying of polymer powders are presented. Studies of the subsonic combustion (i.e., Flame) process were conducted in order to determine the quality and economics of polyester and urethane coatings. Thermally sprayed polymer coatings are of interest to several industries for anticorrosion applications, including the chemical, automotive, and aircraft industries. In this study, the coating design has been optimized for a site-specific application using Taguchi-type fractional-factorial experiments. Optimized coating designs are presented for the two powder systems. A substantial range of thermal processing conditions and their effect on the resultant polymer coatings is presented. The coatings were characterized by optical metallography, hardness testing, tensile testing, and compositional analysis. Characterization of the coatings yielded the thickness, bond strength, Knoop microhardness, roughness, deposition efficiency, and porosity. Confirmation testing was accomplished to verify the coating designs

  1. Numerical modelling of fuel sprays

    Energy Technology Data Exchange (ETDEWEB)

    Bergstroem, C.

    1999-06-01

    The way the fuel is introduced into the combustion chamber is one of the most important parameters for the power output and the generation of emissions in the combustion of liquid fuels. The interaction between the turbulent gas flow field and the liquid fuel droplets, the vaporisation of them and the mixing of the gaseous fuel with the ambient air that are vital parameters in the combustion process. The use of numerical calculations is an important tool to better understand these complex interacting phenomena. This thesis reports on the numerical modelling of fuel sprays in non-reacting cases using an own developed spray module. The spray module uses the stochastic parcel method to represent the spray. The module was made in such manner that it could by coupled with different gas flow solver. Results obtained from four different gas flow solvers are presented in the thesis, including the use of two different kinds of turbulence models. In the first part the spray module is coupled with a k-{eta} based 2-D cylindrical gas flow solver. A thorough sensitivity analysis was performed on the spray and gas flow solver parameters, such as grid size dependence and sensitivity to initial values of k-{eta}. The results of the spray module were also compared to results from other spray codes, e.g. the well known KIVA code. In the second part of this thesis the spray was injected into a turbulent and fully developed crossflow studied. The spray module was attached to a LES (Large Eddy Simulation) based flow solvers enabling the study of the complex structures and time dependent phenomena involved in spray in crossflows. It was found that the spray performs an oscillatory motion and that the Strouhal number in the wake was about 0.1. Different spray breakup models were evaluated by comparing with experimental results 66 refs, 56 figs

  2. Freeze-Spray Processing of Layered Ceramic Composites (Preprint)

    Science.gov (United States)

    2006-04-01

    used to spray thin layers of slurries on a cryogenically cooled metallic plate . The slurries freeze almost instantly, forming solid structures. The...34Optimization of FGM TBC and Their Thermal Cycling Stability," Mater. Sci Forum, 492,9-14 (2005). K . An, K. Ravichandran, R. Dutton, and S. Semiatin

  3. Mechanical and physical properties of plasma-sprayed stabilized zirconia

    Science.gov (United States)

    Siemers, P. A.; Mehan, R. L.

    1983-01-01

    Physical and mechanical properties were determined for plasma-sprayed MgO- or Y2O3-stabilized ZrO2 thermal barrier coatings. Properties were determined for the ceramic coating in both the freestanding condition and as-bonded to a metal substrate. The properties of the NiCrAlY bond coating were also investigated.

  4. Plasma Processes: Plasma sprayed alumina coatings for radiation ...

    Indian Academy of Sciences (India)

    Conventional design of radiation detectors uses sintered ceramic insulating modules. The major drawback of these ceramic components is their inherent brittleness. Ion chambers, in which these ceramic spacers are replaced by metallic components with plasma spray coated alumina, have been developed in our Research ...

  5. Plasma sprayed alumina coatings for radiation detector development

    Indian Academy of Sciences (India)

    Abstract. Conventional design of radiation detectors uses sintered ceramic insulating modules. The major drawback of these ceramic components is their inherent brittleness. Ion chambers, in which these ceramic spacers are replaced by metallic components with plasma spray coated alumina, have been developed in our ...

  6. Production of press moulds by plasma spray forming process

    International Nuclear Information System (INIS)

    Borisov, Y.; Myakota, I.; Polyakov, S.

    2001-01-01

    Plasma spray forming process for production of press moulds which are used for manufacture of articles from plastics was developed. The press moulds were produced by plasma spraying of Cu-Al-Fe-alloy powder on surface of a master model. The master models were made from non-metallic materials with heat resistance below 70 C (wood, gypsum etc). Double cooling system which provides for a control of surface model temperature and quenching conditions of sprayed material was designed. It made possible on the one hand to support model surface temperature below 70 C and on the other hand to provide for temperature conditions of martensite transformation in Cu-Al-system with a fixation of metastable ductile α + β 1 -phase. This allowed to decrease residual stresses in sprayed layer (up to 0,5-2,5 MPa), to increase microhardness of the coating material (up to 1200-1800 MPa) and its ductility (σ B = 70-105 MPa, δ = 6-12 %). This plasma spray forming process makes possible to spray thick layers (5-20 mm and more) without their cracking and deformation. The process is used for a production of press moulds which are applied in shoes industry, for fabrication of toys, souvenirs etc. (author)

  7. Development & characterization of alumina coating by atmospheric plasma spraying

    Science.gov (United States)

    Sebastian, Jobin; Scaria, Abyson; Kurian, Don George

    2018-03-01

    Ceramic coatings are applied on metals to prevent them from oxidation and corrosion at room as well as elevated temperatures. The service environment, mechanisms of protection, chemical and mechanical compatibility, application method, control of coating quality and ability of the coating to be repaired are the factors that need to be considered while selecting the required coating. The coatings based on oxide materials provides high degree of thermal insulation and protection against oxidation at high temperatures for the underlying substrate materials. These coatings are usually applied by the flame or plasma spraying methods. The surface cleanliness needs to be ensured before spraying. Abrasive blasting can be used to provide the required surface roughness for good adhesion between the substrate and the coating. A pre bond coat like Nickel Chromium can be applied on to the substrate material before spraying the oxide coating to avoid chances of poor adhesion between the oxide coating and the metallic substrate. Plasma spraying produces oxide coatings of greater density, higher hardness, and smooth surface finish than that of the flame spraying process Inert gas is often used for generation of plasma gas so as to avoid the oxidation of the substrate material. The work focuses to develop, characterize and optimize the parameters used in Al2O3 coating on transition stainless steel substrate material for minimizing the wear rate and maximizing the leak tightness using plasma spray process. The experiment is designed using Taguchi’s L9 orthogonal array. The parameters that are to be optimized are plasma voltage, spraying distance and the cooling jet pressure. The characterization techniques includes micro-hardness and porosity tests followed by Grey relational analysis of the results.

  8. Quantification of corrosion resistance of a new-class of criticality control materials: thermal-spray coatings of high-boron iron-based amorphous metals - Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C; Choi, J S; Shaw, C K; Rebak, R; Day, S D; Lian, T; Hailey, P; Payer, J H; Branagan, D J; Aprigliano, L F

    2007-03-28

    An iron-based amorphous metal, Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} (SAM2X5), with very good corrosion resistance was developed. This material was produced as a melt-spun ribbon, as well as gas atomized powder and a thermal-spray coating. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation. The high boron content of this particular amorphous metal made it an effective neutron absorber, and suitable for criticality control applications. Earlier studies have shown that ingots and melt-spun ribbons of these materials have good passive film stability in these environments. Thermal spray coatings of these materials have now been produced, and have undergone a variety of corrosion testing, including both atmospheric and long-term immersion testing. The modes and rates of corrosion have been determined in the various environments, and are reported here.

  9. Microplasma sprayed hydroxyapatite coatings

    CERN Document Server

    Dey, Arjun

    2015-01-01

    ""This unique book on development of microplasma sprayed HAp coating has been organized in a very compact yet comprehensive manner. This book also highlights the horizons of future research that invites the attention of global community, particularly those in bio-medical materials and bio-medical engineering field. This book will surely act as a very useful reference material for both graduate/post-graduate students and researchers in the field of biomedical, orthopedic and manufacturing engineering and research. I truly believ that this is the first ever effort which covers almost all the

  10. Review on Cold Spray Process and Technology: Part I—Intellectual Property

    Science.gov (United States)

    Irissou, Eric; Legoux, Jean-Gabriel; Ryabinin, Anatoly N.; Jodoin, Bertrand; Moreau, Christian

    2008-12-01

    The number of research papers as well as of patents and patent applications on cold spray and cold spray related technologies has grown exponentially in the current decade. This rapid growth of activity brought a tremendous amount of information on this technology in a short period of time. The main motivation for this review is to summarize the rapidly expanding common knowledge on cold spray to help researchers and engineers already or soon to be involved for their future endeavors with this new technology. Cold spray is one of the various names for describing an all-solid-state coating process that uses a high-speed gas jet to accelerate powder particles toward a substrate where they plastically deform and consolidate upon impact. Cold gas dynamic spray, cold spray, kinetic spray, supersonic particle deposition, dynamic metallization or kinetic metallization are all terminologies found in the literature that designate the above-defined coating process. This review on cold spray technology is divided into two parts. In this article, Part I, patents and patent applications related to this process are reviewed, starting from the first few mentions of the idea at the beginning of the 20th century to its practical discovery in Russia in the 1980s and its subsequent occidental development and commercialization. The patent review encompasses Russian and USA patents and patent applications. Part II will review the scientific literature giving a general perspective of the current understanding and capability of this process.

  11. Characteristics of intermittent fuel sprays

    Science.gov (United States)

    Jawad, B.; Gulari, E.; Henein, N. A.

    1992-03-01

    The spray-tip penetrations and the drop sizes of intermittent fuel sprays were measured by using a modified pulsed optical spray sizer. The average spray tip speeds were determined from simultaneously recorded needle lift signals and obscuration traces. The speeds of a sequence of fuel pulses injected at about 1000 Hz were analyzed to elucidate penetration mechanisms. A correlation that relates penetration distance to time, pressure drop across the nozzle, fuel density, and ambient gas density was obtained. The temporal variations of drop size in penetrating pulses of sprays were measured. The concentration of drops were calculated by combining drop size and obscuration data. The Sauter mean diameter of penetrating fuel drops increased with an increase of the chamber pressure and decreased with an increase of the injection pressure.

  12. Developing a dispersant spraying capability

    Energy Technology Data Exchange (ETDEWEB)

    Gill, S.D.

    1979-01-01

    In developing a national dispersant spraying capability, the Canadian Coast Guard (CCG) has undertaken a modification program to enable the conventional offshore spraying gear to be mounted on almost any vessel of convenience. Smaller, more versatile inshore spraying vessels and pumps have been designed and built. With the popularization of concentrated dispersants, the inshore pumping equipment can be used aboard hovercraft for special application situations. A program of acquiring mobile dispersant storage tanks has been undertaken with auxiliary equipment that will facilitate the shipment of dispersants in bulk by air freight. Work also has commenced on extending the dispersant application program to include the CCG fleet of helicopters.

  13. Essential Factors Influencing the Bonding Strength of Cold-Sprayed Aluminum Coatings on Ceramic Substrates

    Science.gov (United States)

    Drehmann, R.; Grund, T.; Lampke, T.; Wielage, B.; Wüstefeld, C.; Motylenko, M.; Rafaja, D.

    2018-02-01

    The present work summarizes the most important results of a research project dealing with the comprehensive investigation of the bonding mechanisms between cold-sprayed Al coatings and various poly- and monocrystalline ceramic substrates (Al2O3, AlN, Si3N4, SiC, MgF2). Due to their exceptional combination of properties, metallized ceramics are gaining more and more importance for a wide variety of applications, especially in electronic engineering. Cold spray provides a quick, flexible, and cost-effective one-step process to apply metallic coatings on ceramic surfaces. However, since most of the existing cold-spray-related publications focus on metallic substrates, only very little is known about the bonding mechanisms acting between cold-sprayed metals and ceramic substrates. In this paper, the essential factors influencing the bonding strength in such composites are identified. Besides mechanical tensile strength testing, a thorough analysis of the coatings and especially the metal/ceramic interfaces was conducted by means of HRTEM, FFT, STEM, EDX, EELS, GAXRD, and EBSD. The influence of substrate material, substrate temperature, and particle size is evaluated. The results suggest that, apart from mechanical interlocking, the adhesion of cold-sprayed metallic coatings on ceramics is based on a complex interplay of different mechanisms such as quasiadiabatic shearing, static recrystallization, and heteroepitaxial growth.

  14. Electroform/Plasma-Spray Laminates for X-Ray Optics

    Science.gov (United States)

    Ulmer, Melville P.; Graham, Michael; Vaynman, Semyon

    2007-01-01

    Electroform/plasma-spray laminates have shown promise as lightweight, strong, low-thermal-expansion components for xray optics. The basic idea is to exploit both (1) the well-established art of fabrication of optical components by replication and (2) plasma spraying as a means of reinforcing a thin replica optic with one or more backing layer(s) having tailorable thermomechanical properties. In x-ray optics as in other applications, replication reduces the time and cost of fabrication because grinding and polishing can be limited to a few thick masters, from which many lightweight replicas can thereafter be made. The first step in the fabrication of a component of the type in question is to make a replica optic by electroforming a thin layer of nickel on a master. Through proper control of the electroforming process conditions, it is possible to minimize residual stress and, hence, to minimize distortion in the replica. Next, a powder comprising ceramic particles coated with a metal compatible with the electroformed nickel is plasma-sprayed onto the backside of the nickel replica. Then through several repetitions and variations of the preceding steps or perhaps a small compressive stress, alternating layers of electroformed nickel and plasma-sprayed metal-coated ceramic powder are deposited. The thicknesses of the layers and the composition of the metal-coated ceramic powder are chosen to optimize the strength, areal mass density, and toughness of the finished component. An important benefit of using both electroforming and plasma spraying is the possibility of balancing stresses to a minimum level, which could be zero or perhaps a small net compressive stress designed to enhance the function of the component in its intended application.

  15. Applications and properties of thermally sprayed oxide ceramics

    International Nuclear Information System (INIS)

    Pawlowski, L.

    1991-01-01

    After a brief discussion of the general properties of thermally sprayed oxide ceramics, some of the more important materials are discussed in detail. The electric properties of Al 2 O 3 , such as electric resistivity, dielectric constant and dielectric strength, are shown together with the applications of thermally sprayed alumina coatings in 'corona rolls' and substrates in hybrid microelectronics. The thermal conductivity of ZrO 2 stabilized with a different Y 2 O 3 content is discussed together with the coatings' microstructure. The research on the development of zirconia coatings for application in the advanced turbines is briefly described. The mechanical properties of thermally sprayed Cr 2 O 3 coatings as well as their microstructure are shown. As chromia coatings often contain suboxides or even metallic chromium, a special powder giving metal free deposits has been developed and the coatings sprayed therefrom are applied in the printing industry as 'anilox rolls'. Finally, microstructure and some electrical properties of a high temperature superconductor YBa 2 CU 3 O 7-x are presented. (orig.) [de

  16. Absorption/desorption in sprays

    International Nuclear Information System (INIS)

    Naimpally, A.

    1987-01-01

    This survey paper shall seek to present the present state of knowledge concerning absorption and desorption in spray chambers. The first part of the paper presents the theories and formulas for the atomization and break-up of sprays in nozzles. Formulas for the average (sauter-mean) diameters are then presented. For the case of absorption processes, the formulas for the dimensionless mass transfer coefficients is in drops. The total; mass transfer is the total of the transfer in individual drops. For the case of desorption of sparingly soluble gases from liquids in a spray chamber, the mass transfer occurs in the spray just at the point of break-up of the jet. Formulas for the desorption of gases are presented

  17. The use of electrochemical measurement techniques towards quality control and optimisation of corrosion properties of thermal spray coatings

    NARCIS (Netherlands)

    Vreijling, M.P.W.; Hofman, R.; Westing, E.P.M. van; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    Metal spray coatings are ever more recognised as a possible superior means of corrosion protection in many environments. Extended service life combined with little or no maintenance provides interesting opportunities for both environmentalists and corrosion engineers. Although many successful

  18. Biofouling of Cr-Nickel Spray Coated Films on Steel Surfaces

    International Nuclear Information System (INIS)

    Yoshida, Kento; Kanematsu, Hideyuki; Kuroda, Daisuke; Ikigai, Hajime; Kogo, Takeshi; Yokoyama, Seiji

    2012-01-01

    Nowadays, corrosion of metals brings us serious economic loss and it often reaches several percentage of GNP. Particularly the marine corrosion was serious and the counter measure was very hard to be established, since the number of factors is huge and complicated. One of the complicated factors in marine corrosion is biofouling. Biofouling was classified into two main categories, microfouling and macrofouling. The former is composed of biofilm formation mainly. Marine bacteria are attached to material surfaces, seeking for nutrition in oligotrophic environment and they excrete polysaccharide to form biofilm on metal surfaces. Then larger living matters are attached on the biofilms to develop biofouling on metal surfaces, which often lead loss and failures of metals in marine environments. From the viewpoint of corrosion protection and maintenance of marine structures, biofouling should be mitigated as much as possible. In this study, we applied spray coating to steels and investigated if chromium-nickel spray coating could mitigate the biofouling, being compared with the conventional aluminium-zinc spray coating in marine environments. The specimens used for this investigation are aluminium, zinc, aluminium-zinc, stacked chromium/nickel and those films were formed on carbon steel (JIS SS400). And the pores formed by spray coating were sealed by a commercial reagent for some specimens. All of those specimens were immersed into sea water located at Marina Kawage (854-3, Chisato, Tsu, Mie Prefecture) in Ise Bay for two weeks. The depth of the specimen was two meter from sea water surface and the distance was always kept constant, since they were suspended from the floating pier. The temperature in sea water changed from 10 to 15 degrees Celsius during the immersion test. The biofouling behavior was investigated by low vacuum SEM (Hitachi Miniscope TM1000) and X-ray fluorescent analysis. When the spray coated specimens with and without sealing agents were compared

  19. Biofouling of Cr-Nickel Spray Coated Films on Steel Surfaces

    Science.gov (United States)

    Yoshida, Kento; Kanematsu, Hideyuki; Kuroda, Daisuke; Ikigai, Hajime; Kogo, Takeshi; Yokoyama, Seiji

    2012-03-01

    Nowadays, corrosion of metals brings us serious economic loss and it often reaches several percentage of GNP. Particularly the marine corrosion was serious and the counter measure was very hard to be established, since the number of factors is huge and complicated. One of the complicated factors in marine corrosion is biofouling. Biofouling was classified into two main categories, microfouling and macrofouling. The former is composed of biofilm formation mainly. Marine bacteria are attached to material surfaces, seeking for nutrition in oligotrophic environment and they excrete polysaccharide to form biofilm on metal surfaces. Then larger living matters are attached on the biofilms to develop biofouling on metal surfaces, which often lead loss and failures of metals in marine environments. From the viewpoint of corrosion protection and maintenance of marine structures, biofouling should be mitigated as much as possible. In this study, we applied spray coating to steels and investigated if chromium-nickel spray coating could mitigate the biofouling, being compared with the conventional aluminium-zinc spray coating in marine environments. The specimens used for this investigation are aluminium, zinc, aluminium-zinc, stacked chromium/nickel and those films were formed on carbon steel (JIS SS400). And the pores formed by spray coating were sealed by a commercial reagent for some specimens. All of those specimens were immersed into sea water located at Marina Kawage (854-3, Chisato, Tsu, Mie Prefecture) in Ise Bay for two weeks. The depth of the specimen was two meter from sea water surface and the distance was always kept constant, since they were suspended from the floating pier. The temperature in sea water changed from 10 to 15 degrees Celsius during the immersion test. The biofouling behavior was investigated by low vacuum SEM (Hitachi Miniscope TM1000) and X-ray fluorescent analysis. When the spray coated specimens with and without sealing agents were compared

  20. An assessment of thermal spray coating technologies for high temperature corrosion protection

    International Nuclear Information System (INIS)

    Heath, G.R.; Heimgartner, P.; Gustafsson, S.; Irons, G.; Miller, R.

    1997-01-01

    The use of thermally sprayed coatings in combating high temperature corrosion continues to grow in the major industries of chemical, waste incineration, power generation and pulp and paper. This has been driven partially by the development of corrosion resistant alloys, improved knowledge and quality in the thermal spray industry and continued innovation in thermal spray equipment. There exists today an extensive range of thermal spray process options, often with the same alloy solution. In demanding corrosion applications it is not sufficient to just specify alloy and coating method. For the production of reliable coatings the whole coating production envelope needs to be considered, including alloy selection, spray parameters, surface preparation, base metal properties, heat input etc. Combustion, arc-wire, plasma, HVOF and spray+fuse techniques are reviewed and compared in terms of their strengths and limitations to provide cost-effective solutions for high temperature corrosion protection. Arc wire spraying, HP/HVOF and spray+fuse are emerging as the most promising techniques to optimise both coating properties and economic/practical aspects. (orig.)

  1. Synthesis of MgO Nanoparticles by Solvent Mixed Spray Pyrolysis Technique for Optical Investigation

    OpenAIRE

    Nemade, K. R.; Waghuley, S. A.

    2014-01-01

    Solvent mixed spray pyrolysis technique has attracted a global interest in the synthesis of nanomaterials since reactions can be run in liquid state without further heating. Magnesium oxide (MgO) is a category of the practical semiconductor metal oxides, which is extensively used as catalyst and optical material. In the present study, MgO nanoparticles were successfully synthesized using a solvent mixed spray pyrolysis. The X-ray diffraction pattern confirmed the formation of MgO phase with a...

  2. Microencapsulação do agente quelante sulfoxina em microesferas de quitosana preparadas por spray drying como novo adsorvente para íons metálicos Microencapsulation of the chelating agent sulfoxine into microspheres of chitosan prepared by spray drying as a new adsorbent for metalic ions

    Directory of Open Access Journals (Sweden)

    Luciano Vitali

    2008-01-01

    Full Text Available In this work, a new adsorbent was prepared by microencapsulation of sulfoxine into chitosan microspheres by the spray drying technique. The new adsorbent was characterized by Raman spectroscopy, scanning electron microscopy and microanalysis of energy dispersive X-rays. The Cu(II adsorption was studied as a function of pH, time and concentration. The optimum pH was found to be 6.0. The kinetic and equilibrium data showed that the adsorption process followed the pseudo second-order kinetic model and the Langmuir isotherm model over the entire concentration range. An increase of 8.0% in the maximum adsorption capacity of the adsorbent (53.8 mg g-1 was observed as compared to chitosan glutaraldehyde cross-linked microspheres.

  3. Admittance spectroscopy of spray-pyrolyzed ZnO film

    International Nuclear Information System (INIS)

    Kavasoglu, Nese; Kavasoglu, A. Sertap

    2008-01-01

    A ZnO film was deposited using the spray pyrolysis method. The admittance spectroscopy method was used to establish the contributions to electrical behavior from grains, grain boundaries, and electrodes of film. Proper equivalent electrical circuit of a ZnO film composed of a single parallel resistor, capacitor, and inductor network connected with a series resistance was proposed. Moreover, we displayed metal-semiconductor transition (MST) in the ZnO film via admittance spectroscopy

  4. Gas Dynamic Spray Technology Demonstration Project Management. Joint Test Report

    Science.gov (United States)

    Lewis, Pattie

    2011-01-01

    The standard practice for protecting metallic substrates in atmospheric environments is the use of an applied coating system. Current coating systems used across AFSPC and NASA contain volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). These coatings are sUbject to environmental regulations at the Federal and State levels that limit their usage. In addition, these coatings often cannot withstand the high temperatures and exhaust that may be experienced by Air Force Space Command (AFSPC) and NASA structures. In response to these concerns, AFSPC and NASA have approved the use of thermal spray coatings (TSCs). Thermal spray coatings are extremely durable and environmentally friendly coating alternatives, but utilize large cumbersome equipment for application that make the coatings difficult and time consuming to repair. Other concerns include difficulties coating complex geometries and the cost of equipment, training, and materials. Gas Dynamic Spray (GOS) technology (also known as Cold Spray) was evaluated as a smaller, more maneuverable repair method as well as for areas where thermal spray techniques are not as effective. The technology can result in reduced maintenance and thus reduced hazardous materials/wastes associated with current processes. Thermal spray and GOS coatings also have no VOCs and are environmentally preferable coatings. The primary objective of this effort was to demonstrate GDS technology as a repair method for TSCs. The aim was that successful completion of this project would result in approval of GDS technology as a repair method for TSCs at AFSPC and NASA installations to improve corrosion protection at critical systems, facilitate easier maintenance activity, extend maintenance cycles, eliminate flight hardware contamination, and reduce the amount of hazardous waste generated.

  5. SPRAY CALCINATION REACTOR

    Science.gov (United States)

    Johnson, B.M.

    1963-08-20

    A spray calcination reactor for calcining reprocessin- g waste solutions is described. Coaxial within the outer shell of the reactor is a shorter inner shell having heated walls and with open regions above and below. When the solution is sprayed into the irner shell droplets are entrained by a current of gas that moves downwardly within the inner shell and upwardly between it and the outer shell, and while thus being circulated the droplets are calcined to solids, whlch drop to the bottom without being deposited on the walls. (AEC) H03 H0233412 The average molecular weights of four diallyl phthalate polymer samples extruded from the experimental rheometer were redetermined using the vapor phase osmometer. An amine curing agent is required for obtaining suitable silver- filled epoxy-bonded conductive adhesives. When the curing agent was modified with a 47% polyurethane resin, its effectiveness was hampered. Neither silver nor nickel filler impart a high electrical conductivity to Adiprenebased adhesives. Silver filler was found to perform well in Dow-Corning A-4000 adhesive. Two cascaded hot-wire columns are being used to remove heavy gaseous impurities from methane. This purified gas is being enriched in the concentric tube unit to approximately 20% carbon-13. Studies to count low-level krypton-85 in xenon are continuing. The parameters of the counting technique are being determined. The bismuth isotopes produced in bismuth irradiated for polonium production are being determined. Preliminary data indicate the presence of bismuth207 and bismuth-210m. The light bismuth isotopes are probably produced by (n,xn) reactions bismuth-209. The separation of uranium-234 from plutonium-238 solutions was demonstrated. The bulk of the plutonium is removed by anion exchange, and the remainder is extracted from the uranium by solvent extraction techniques. About 99% of the plutonium can be removed in each thenoyltrifluoroacetone extraction. The viscosity, liquid density, and

  6. Miniature paint-spray gun for recessed areas

    Science.gov (United States)

    Vanasse, M. A.

    1968-01-01

    Miniature spray gun regulates paints and other liquids to spray at close range, facilitating spraying of remote or recessed areas. Individual valves for regulating air pressure and paint maximizes atomization for low pressure spraying.

  7. Design Optimization of Liquid Fueled High Velocity Oxy- Fuel Thermal Spraying Technique for Durable Coating for Fossil Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Choudhuri, Ahsan [Univ. of Texas, El Paso, TX (United States); Love, Norman [Univ. of Texas, El Paso, TX (United States)

    2016-11-04

    High-velocity oxy–fuel (HVOF) thermal spraying was developed in 1930 and has been commercially available for twenty-five years. HVOF thermal spraying has several benefits over the more conventional plasma spray technique including a faster deposition rate which leads to quicker turn-around, with more durable coatings and higher bond strength, hardness and wear resistance due to a homogeneous distribution of the sprayed particles. HVOF thermal spraying is frequently used in engineering to deposit cermets, metallic alloys, composites and polymers, to enhance product life and performance. HVOF thermal spraying system is a highly promising technique for applying durable coatings on structural materials for corrosive and high temperature environments in advanced ultra-supercritical coal- fired (AUSC) boilers, steam turbines and gas turbines. HVOF thermal spraying is the preferred method for producing coatings with low porosity and high adhesion. HVOF thermal spray process has been shown to be one of the most efficient techniques to deposit high performance coatings at moderate cost. Variables affecting the deposit formation and coating properties include hardware characteristics such as nozzle geometry and spraying distance and process parameters such as equivalence ratio, gas flow density, and powder feedstock. In the spray process, the powder particles experience very high speeds combined with fast heating to the powder material melting point or above. This high temperature causes evaporation of the powder, dissolution, and phase transformations. Due to the complex nature of the HVOF technique, the control and optimization of the process is difficult. In general, good coating quality with suitable properties and required performance for specific applications is the goal in producing thermal spray coatings. In order to reach this goal, a deeper understanding of the spray process as a whole is needed. Although many researchers studied commercial HVOF thermal spray

  8. Dilation Behavior of Thermal Spray Coatings

    Science.gov (United States)

    Bejarano Lopez, Miryan Lorena

    Thermal Spray (TS) is a very versatile manufacturing process to deposit thick coatings on a variety of substrates. Coatings are used in protective (i.e. wear, chemical attack, high temperature, etc.) and functional (i.e. sensors) applications. TS coatings have a unique lamellar microstructure as a result of the overlapping of millions of molten and partially-molten particles. During processing, high deformation by impact, high temperature, and rapid solidification lead to a complex hierarchical material system that contains a high amount of microstructural defects. The presence of defects in the microstructure contribute to differences in property values in comparison to bulk materials. Thermal stresses and residual strains arise from processing, thermal gradients and thermal exposure. Evaluation of thermal properties, in this case, the coefficient of thermal expansion (CTE) is of vital importance to enhance coating performance. In this dissertation, expansion measurements of various metals, alloys, ceramics, and cermet coatings; were carried out using various techniques (push rod dilatometry, x-ray diffraction XRD, digital image correlation DIC, and curvature method) to determine the dilation behavior at the atomic, micro- and macro-scale levels. The main results were. 1) Mathematical models (Turner and Kerner) used for composite materials, successfully predicted the CTE property of a TS coating where the primary phase is the coating material and the secondary phases can be oxides, precipitates, etc. (formed as a byproduct of the spraying process). CTE was found not to be affected by porosity. 2) Despite the anisotropic behavior characteristic of TS coatings, the experimental results shown that CTE results to be reasonable isotropic within the scope of this study. 3) The curvature method was found to be an alternative technique to obtain the CTE, as well as the Young's modulus of coating in a bi-material strip, with good approximation. 4) An anomalous expansion

  9. Spray coated nanosilver functional layers

    Science.gov (United States)

    Krzemiński, J.; Szałapak, J.; Dybowska-Sarapuk, L.; Jakubowska, M.

    2016-09-01

    Silver coatings are highly conductive functional layers. There are many different ways to product the silver coating but most of them need vacuum or high temperature. Spray coating is a technique that is free of this disadvantages - it doesn't need a cleanroom or high temperature. What's more the layer thickness is about 10 μm. In this article the spray coating process of silver nanolayer is described. Four different inks were tested and measured. The layer resistance was measured and show as a graph. After the layer resistance was measured the adhesion test was performed. The pull-off test was performed on testing machine with special self made module. To conclude the article include the test and measurements of spray coated nanosilver functional layers. The layers was examined for the current conductivity and adhesion force.

  10. Performance Analysis and Modeling of Thermally Sprayed Resistive Heaters

    Science.gov (United States)

    Lamarre, Jean-Michel; Marcoux, Pierre; Perrault, Michel; Abbott, Richard C.; Legoux, Jean-Gabriel

    2013-08-01

    Many processes and systems require hot surfaces. These are usually heated using electrical elements located in their vicinity. However, this solution is subject to intrinsic limitations associated with heating element geometry and physical location. Thermally spraying electrical elements directly on surfaces can overcome these limitations by tailoring the geometry of the heating element to the application. Moreover, the element heat transfer is maximized by minimizing the distance between the heater and the surface to be heated. This article is aimed at modeling and characterizing resistive heaters sprayed on metallic substrates. Heaters were fabricated by using a plasma-sprayed alumina dielectric insulator and a wire flame-sprayed iron-based alloy resistive element. Samples were energized and kept at a constant temperature of 425 °C for up to 4 months. SEM cross-sectional observations revealed the formation of cracks at very specific locations in the alumina layer after thermal use. Finite-element modeling shows that these cracks originate from high local thermal stresses and can be predicted according to the considered geometry. The simulation model was refined using experimental parameters obtained by several techniques such as emissivity and time-dependent temperature profile (infra-red camera), resistivity (four-probe technique), thermal diffusivity (laser flash method), and mechanical properties (micro and nanoindentation). The influence of the alumina thickness and the substrate material on crack formation was evaluated.

  11. Nasal Sprays: How to Use Them Correctly

    Science.gov (United States)

    ... sprays the correct way can take some practice. Path to improved health Prescription nasal sprays come in ... thumb at the bottom and your index and middle fingers on top. Insert the canister tip in ...

  12. Center for Cold Spray Research and Development

    Data.gov (United States)

    Federal Laboratory Consortium — This is the only DoD facility capable of cold spray research and development, production, and field-repair. It features three stationary cold spray systems used for...

  13. Spray casting project final report

    International Nuclear Information System (INIS)

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step

  14. Effect of Post-spray Shot Peening Treatment on the Corrosion Behavior of NiCr-Mo Coating by Plasma Spraying of the Shell-Core-Structured Powders

    Science.gov (United States)

    Tian, Jia-Jia; Wei, Ying-Kang; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2018-01-01

    Corrosion of metal plays a detrimental role in service lifetime of parts or systems. Therefore, coating a protective film which is fully dense and defects free on the base metal is an effective approach to protect the base metal from corrosion. In this study, a dense NiCr-20Mo coating with excellent lamellar interface bonding was deposited by plasma spraying of the novel shell-core-structured Mo-clad-NiCr powders, and then post-spray shot peening treatment by cold spraying of steel shots was applied to the plasma-sprayed NiCr-20Mo coating to obtain a fully dense coating through eliminating possibly existed pores and un-bonded interfaces within the NiCr-20Mo coating. Corrosion behaviors of the NiCr-20Mo coatings before and after shot peening were tested to investigate the effect of the post-spray shot peening on the corrosion behavior of the NiCr-20Mo coating. Results showed that a much dense and uniform plasma-sprayed NiCr-20Mo coating with perfect lamellar bonding at most of interfaces was deposited. However, the electrochemical tests revealed the existence of through-thickness pores in the as-plasma-sprayed NiCr-20Mo coating. Through the post-spray shot peening treatment, a completely dense top layer in the coating was formed, and with the increase in the shot peening intensity from one pass to three passes, the dense top layer became thicker from 100 μm to reach 300 μm of the whole coating thickness. Thus, a fully dense bulk-like coating was obtained. Corrosion test results showed that the dense coating layer resulting from densification of shot peening can act as an effective barrier coating to prevent the penetration of the corrosive medium and consequently protect the substrate from corrosion effectively. Therefore, a fully dense bulk-like NiCr-20Mo coating with excellent corrosion resistance can be achieved through the plasma spraying of Mo-clad-NiCr powders followed by appropriate post-spray shot peening treatment.

  15. Diesel spray characterization; Dieselmoottorin polttoainesuihkujen ominaisuudet

    Energy Technology Data Exchange (ETDEWEB)

    Pitkaenen, J.; Turunen, R.; Paloposki, T.; Rantanen, P.; Virolainen, T. [Helsinki Univ. of Technology, Otaniemi (Finland). Internal Combustion Engine Lab.

    1997-10-01

    Fuel injection of diesel engines will be studied using large-scale models of fuel injectors. The advantage of large-scale models is that the measurement of large-scale diesel sprays will be easier than the measurement of actual sprays. The objective is to study the break-up mechanism of diesel sprays and to measure drop size distributions in the inner part of the spray. The results will be used in the development of diesel engines and diesel fuels. (orig.)

  16. "Teaching" an Industrial Robot To Spray

    Science.gov (United States)

    Evans, A. R.; Sweet, G. K.

    1982-01-01

    Teaching device, consisting of spacer rod or tube with three-pointed tip and line level, is used during pattern "teach-in" to make sure that robot manipulator holds spray gun perpendicular to surface to be sprayed and at right distance from it. For slanted surfaces angle adapter is added between spacer rod and line-level indicator. Angle is determined by slope of surface to be sprayed, thus allowing a perpendicular spray pattern against even slanted surfaces.

  17. Estudo das características de revestimentos poliméricos aplicados por aspersão térmica para proteção contra desgaste e corrosão de substratos metálicos Study of the characteristics of thermally sprayed polymer coatings for wear and corrosion protection of metallic substrates

    Directory of Open Access Journals (Sweden)

    Carlos Roberto Camello Lima

    2012-12-01

    Full Text Available Revestimentos poliméricos vêm sendo crescentemente considerados como solução na proteção de materiais metálicos contra corrosão e desgaste. A tecnologia de aspersão térmica permite a aplicação de polímeros sobre diversos materiais de substrato, em diversas espessuras, para várias condições ambientais. Polímeros depositados por este processo têm potencial, tanto para reduzir custos com materiais, como para melhorar o desempenho do revestimento em ambientes agressivos. Neste trabalho, foram aplicados revestimentos poliméricos poli-éter-éter-cetona (PEEK e Poliamida 12 sobre substratos de aço carbono, utilizando o processo de aspersão térmica a chama de baixa velocidade. Revestimentos de alta qualidade foram obtidos por esta técnica. Foram avaliadas as características dos materiais e dos revestimentos obtidos, especialmente quanto às propriedades mecânicas, de desgaste e corrosão. De acordo com os resultados obtidos, pode-se afirmar que os revestimentos estudados podem ser utilizados com sucesso em aplicações que envolvam desgaste e corrosão, com uma pequena vantagem para o polímero PEEK.Polymer coatings have been widely considered as a solution in the protection of metallic substrates against both wear and corrosion. Thermal spray technology allows the deposition of polymers onto several substrate materials for various thicknesses at several environmental conditions. Thermal sprayed polymers have high potential for material cost reduction as well as to improve coating performance in drastic environments. In this work, poly-ether-ether-ketone (PEEK and Polyamide 12 were flame sprayed on carbon steel substrates. High quality coatings were obtained. Several tests were carried out to evaluate the coatings mainly related to wear and corrosion performance. According to the obtained results, it can be stated that the studied coatings can be successfully used in applications involving wear and corrosion, with a slight edge

  18. Effects of different additives on the performance of spray dryer system during incineration process.

    Science.gov (United States)

    Wey, M Y; Peng, C Y; Wu, H Y; Chiang, B C; Liu, Z S

    2002-06-01

    The spray dryer system was conventionally employed to remove the SOx, NOx, and HCl in the flue gas. However, the removal efficiency of acid gas in the practical incineration flue gas, which contains dust, heavy metals, and acid gas itself, was seldom mentioned in the literature. The alkaline sorbents possess large specific surface that was a main factor on the adsorption of heavy metals and acid gas. Therefore, the primary objective of this study was focused on the effect of different additives on the removal efficiency of acid gas and heavy metals (Cr, Cd and Pb). The mass and element size distribution of heavy metals in fly ash under different additives were also investigated. The results indicated that the removal efficiency of HCl in the spray dryer system was higher than 97.8%. The effects of additives on the removal efficiency of HCl, however, were undistinguished. In the desulfurization process, the highest removal efficiency was 71.3% when the additive of amorphous SiO2 was added in the spray dryer system. The removal efficiency was 66.0% with the additive of CaCl2 and 63.1% without any additives, respectively. It was also found that the spray dryer system could decrease the concentration of metal in fly ash but increase the amount of fly ash. In addition, amorphous SiO2 in the alkaline sorbent tended to increase the adsorption of heavy metal on reactant, because it could enhance the dispersion of alkaline sorbent.

  19. Influence of the spray velocity on arc-sprayed coating structures

    Science.gov (United States)

    Steffens, H.-D.; Nassenstein, K.

    1999-09-01

    Thermal spray processes such as plasma spraying and HVOF have gained markets due to a steady process of development of materials and equipment. One disadvantage of thermal spray processes is that costs must be competitive compared to techniques such as PTA and electroplating. In order to reduce costs, the more economical spray processes like conventional wire flame spraying, as well as arc spraying, are becoming more popular. There are modern arc spray gun designs on the market that meet the requirements of modern coating properties, for example aviation overhaul applications as well as the processing of cored wires. Nevertheless, the physical basis of arc spraying is well known. The aim of the present investigation is to show how the influence of spray velocity (not particle velocity) affects coating structure with respect to arc spray parameters.

  20. 14 CFR 23.239 - Spray characteristics.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 23.239 Section 23.239 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT... Handling Characteristics § 23.239 Spray characteristics. Spray may not dangerously obscure the vision of...

  1. 14 CFR 29.239 - Spray characteristics.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 29.239 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Flight Ground and Water Handling Characteristics § 29.239 Spray characteristics. If certification for water operation is requested, no spray characteristics...

  2. 14 CFR 27.239 - Spray characteristics.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Spray characteristics. 27.239 Section 27... AIRWORTHINESS STANDARDS: NORMAL CATEGORY ROTORCRAFT Flight Ground and Water Handling Characteristics § 27.239 Spray characteristics. If certification for water operation is requested, no spray characteristics...

  3. Albendazole Microparticles Prepared by Spray Drying Technique ...

    African Journals Online (AJOL)

    Purpose: To enhance the dissolution of albendazole (ABZ) using spray-drying technique. Method: ABZ binary mixtures with Kollicoat IR® (KL) and polyvinyl pyrrolidone (PVP) in various drug to polymer ratios (1: 1, 1: 2 and 1; 4) were prepared by spray-drying. The spray-dried particles were characterized for particle shape, ...

  4. Warm spraying-a novel coating process based on high-velocity impact of solid particles.

    Science.gov (United States)

    Kuroda, Seiji; Kawakita, Jin; Watanabe, Makoto; Katanoda, Hiroshi

    2008-07-01

    In recent years, coating processes based on the impact of high-velocity solid particles such as cold spraying and aerosol deposition have been developed and attracting much industrial attention. A novel coating process called 'warm spraying' has been developed, in which coatings are formed by the high-velocity impact of solid powder particles heated to appropriate temperatures below the melting point of the powder material. The advantages of such process are as follows: (1) the critical velocity needed to form a coating can be significantly lowered by heating, (2) the degradation of feedstock powder such as oxidation can be significantly controlled compared with conventional thermal spraying where powder is molten, and (3) various coating structures can be realized from porous to dense ones by controlling the temperature and velocity of the particles. The principles and characteristics of this new process are discussed in light of other existing spray processes such as high-velocity oxy-fuel spraying and cold spraying. The gas dynamics of particle heating and acceleration by the spraying apparatus as well as the high-velocity impact phenomena of powder particles are discussed in detail. Several examples of depositing heat sensitive materials such as titanium, metallic glass, WC-Co cermet and polymers are described with potential industrial applications.

  5. Mechanical and Microstructural Behavior of Cold-Sprayed Titanium- and Nickel-Based Coatings

    Science.gov (United States)

    Cavaliere, P.; Silvello, A.

    2015-12-01

    Cold spraying is a coating technology that can deposit materials with unique properties. The coating forms through intensive plastic deformation of particles impacting on a substrate at temperature well below the melting point of the sprayed material. Recently, various studies have been published regarding the microstructural and mechanical evolution of metal-matrix composite coatings produced by cold spraying. Herein, we describe the principal results of the available literature in the field of cold-sprayed composites. It is shown that more research is required to solve various questions in this field, for example, the different deformation modes of the material exhibited for various processing conditions, the reinforcing percentage of different material combinations, and the mechanical properties resulting from these complex systems. In the present study, this issue is approached and described for cold-sprayed Ni- and Ti-based composites. Materials were produced with varying ceramic phase (BN and TiAl3) fraction. The variation of the grain size, adhesion strength, porosity, and hardness of the deposits as a function of the ceramic phase fraction and processing parameters (impacting particle speed) is described. The interaction mechanisms between the cold-sprayed particles and the metal matrix during the coating process are presented and described. The results demonstrate a beneficial effect on grain size and porosity with increasing reinforcing phase percentage, as well as narrow processing parameter ranges to achieve the optimal properties with respect to the pure parent materials.

  6. Spray solidification of nuclear waste

    International Nuclear Information System (INIS)

    Bonner, W.F.; Blair, H.T.; Romero, L.S.

    1976-08-01

    The spray calciner is a relatively simple machine. Operation is simple and is easily automated. Startup and shutdown can be performed in less than an hour. A wide variety of waste compositions and concentrations can be calcined under easily maintainable conditions. Spray calcination of high-level and mixed high- and intermediate-level liquid wastes has been demonstrated. Waste concentrations of from near infinite dilution to less than 225 liters per tonne of fuel are calcinable. Wastes have been calcined containing over 2M sodium. Feed concentration, composition, and flowrate can vary rapidly by over a factor of two without requiring operator action. Wastes containing mainly sodium cations can be spray calcined by addition of finely divided silica to the feedstock. A remotely replaceable atomizing nozzle has been developed for use in plant-scale equipment. Calciner capacity of over 75 l/h has been demonstrated in pilot-scale equipment. Sintered stainless steel filters are effective in deentraining over 99.9 percent of the solids that result from calcining the feedstock. The volume of recycle required from the effluent treatment system is very small. Vibrator action maintains the calcine holdup in the calciner at less than 1 kg. Successful remote operation and maintenance of a heated-wall spray calciner have been demonstrated while processing high-level waste. Radionuclide volatilization was acceptably low

  7. Transdermal Spray in Hormone Delivery

    African Journals Online (AJOL)

    and adverse effects and maximum efficacy as well as patients' compliance [1]. Transdermal dosage forms are .... learning and memory in healthy postmenopausal women stabilized on estrogen, over 26 weeks. When the ... forearm instead until the areolae were the same color again and then applied 1 spray to each forearm ...

  8. No Heat Spray Drying Technology

    Energy Technology Data Exchange (ETDEWEB)

    Beetz, Charles [ZoomEssence, Inc., Hebron, KY (United States)

    2016-06-15

    No Heat Spray Drying Technology. ZoomEssence has developed our Zooming™ spray drying technology that atomizes liquids to powders at ambient temperature. The process of drying a liquid into a powder form has been traditionally achieved by mixing a heated gas with an atomized (sprayed) fluid within a vessel (drying chamber) causing the solvent to evaporate. The predominant spray drying process in use today employs air heated up to 400° Fahrenheit to dry an atomized liquid into a powder. Exposing sensitive, volatile liquid ingredients to high temperature causes molecular degradation that negatively impacts solubility, stability and profile of the powder. In short, heat is detrimental to many liquid ingredients. The completed award focused on several areas in order to advance the prototype dryer to a commercial scale integrated pilot system. Prior to the award, ZoomEssence had developed a prototype ‘no-heat’ dryer that firmly established the feasibility of the Zooming™ process. The award focused on three primary areas to improve the technology: (1) improved ability to formulate emulsions for specific flavor groups and improved understanding of the relationship of emulsion properties to final dry particle properties, (2) a new production atomizer, and (3) a dryer controls system.

  9. Plasma sprayed coatings on mild steel split moulds for uranium casting

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Padmanaban, P.V.A.; Venkatramani, N.; Singh, S.P.; Saha, D.P.; Date, V.G.

    2002-01-01

    High velocity high temperature plasma jets are used to deposit metals and ceramics on metallic substrates for oxidation and corrosion protection applications. Plasma sprayed ceramic coatings on metallic substrates are also used to prevent its reaction with molten metals. Metal-alumina duplex coatings on mild steel split moulds have been developed and successfully used for casting of uranium. Techno-economics of the coated moulds against the conventional graphite moulds are a major advantage. Mild steel moulds of 600 mm long and 75 mm in diameter have been plasma spray coated with alumina over a bond coat of molybdenum. In-plant tests showed an increase in number of castings per mould compared to the commonly used graphite moulds. (author)

  10. The nano spray dryer B-90.

    Science.gov (United States)

    Heng, Desmond; Lee, Sie Huey; Ng, Wai Kiong; Tan, Reginald B H

    2011-07-01

    Spray drying is an extremely well-established technology for the production of micro-particulate powders suited for a variety of drug delivery applications. In recent years, the rise in nanomedicine has placed increased pressure on the existing systems to produce nanoparticles in good yield and with a narrow size distribution. However, the separation and collection of nanoparticles with conventional spray dryer set ups is extremely challenging due to their typical low collection efficiency for fine particles spray drying technology is provided in this review with particular emphasis on the novel Buchi® Nano Spray Dryer B-90. Readers will appreciate the limitations of conventional spray drying technology, understand the mechanisms of the Buchi® Nano Spray Dryer B-90, and also learn about the strengths and shortcomings of the system. The Buchi® Nano Spray Dryer B-90 offers a new, simple and alternative approach for the production of nanoparticles suited for a variety of drug delivery applications.

  11. Thermal Expansion of Vacuum Plasma Sprayed Coatings

    Science.gov (United States)

    Raj, S V.; Palczer, A. R.

    2010-01-01

    Metallic Cu-8%Cr, Cu-26%Cr, Cu-8%Cr-1%Al, NiAl and NiCrAlY monolithic coatings were fabricated by vacuum plasma spray deposition processes for thermal expansion property measurements between 293 and 1223 K. The corrected thermal expansion, (DL/L(sub 0) varies with the absolute temperature, T, as (DL/L(sub 0) = A(T - 293)(sup 3) + BIT - 293)(sup 2) + C(T - 293) + D, where, A, B, C and D are thermal, regression constants. Excellent reproducibility was observed for all of the coatings except for data obtained on the Cu-8%Cr and Cu-26%Cr coatings in the first heat-up cycle, which deviated from those determined in the subsequent cycles. This deviation is attributed to the presence of residual stresses developed during the spraying of the coatings, which are relieved after the first heat-up cycle. In the cases of Cu-8%Cr and NiAl, the thermal expansion data were observed to be reproducible for three specimens. The linear expansion data for Cu-8% Cr and Cu-26%Cr agree extremely well with rule of mixture (ROM) predictions. Comparison of the data for the Cu-8%Cr coating with literature data for Cr and Cu revealed that the thermal expansion behavior of this alloy is determined by the Cu-rich matrix. The data for NiAl and NiCrAlY are in excellent agreement with published results irrespective of composition and the methods used for processing the materials. The implications of these results on coating GRCop-84 copper alloy combustor liners for reusable launch vehicles are discussed.

  12. Review of US Nanocorp - SNL Joint Development of Thermal-Sprayed Thin-Film Cathodes for Thermal Batteries

    Energy Technology Data Exchange (ETDEWEB)

    GUIDOTTI,RONALD A.; REINHARDT,FREDERICK W.; DAI,JINXIANG; XIAO,T. DANNY; REISNER,DAVID E.

    2000-11-14

    The use of plasma spray to deposit thin metal-sulfide cathode films is described in this paper. Conventional electroactive stack components in thermal batteries are constructed from pressed-powder parts that are difficult to fabricate in large diameters in thicknesses <0.010. Plasma-sprayed electrodes do not steer from this difficulty, allowing greater energy densities and specific energies to be realized. Various co-spraying agents have been found suitable for improving the mechanical as well as electrochemical properties of plasma-sprayed cathodes for thermal batteries. These electrodes generally show equal or improved performance over conventional pressed-powder electrodes. A number of areas for future growth and development of plasma-spray technology is discussed.

  13. Application of Rapid Prototyping and Wire Arc Spray to the Fabrication of Injection Mold Tools (MSFC Center Director's Discretionary Fund)

    Science.gov (United States)

    Cooper, K. G.

    2000-01-01

    Rapid prototyping (RP) is a layer-by-layer-based additive manufacturing process for constructing three-dimensional representations of a computer design from a wax, plastic, or similar material. Wire arc spray (WAS) is a metal spray forming technique, which deposits thin layers of metal onto a substrate or pattern. Marshall Space Flight Center currently has both capabilities in-house, and this project proposed merging the two processes into an innovative manufacturing technique, in which intermediate injection molding tool halves were to be fabricated with RP and WAS metal forming.

  14. Sprays and Cartan projective connections

    Science.gov (United States)

    Saunders, D. J.

    2004-10-01

    Around 80 years ago, several authors (for instance H. Weyl, T.Y. Thomas, J. Douglas and J.H.C. Whitehead) studied the projective geometry of paths, using the methods of tensor calculus. The principal object of study was a spray, namely a homogeneous second-order differential equation, or more generally a projective equivalence class of sprays. At around the same time, E. Cartan studied the same topic from a different point of view, by imagining a projective space attached to a manifold, or, more generally, attached to a `manifold of elements'; the infinitesimal `glue' may be interpreted in modern language as a Cartan projective connection on a principal bundle. This paper describes the geometrical relationship between these two points of view.

  15. Spray calcination of nuclear wastes

    International Nuclear Information System (INIS)

    Bonner, W.F.; Blair, H.T.; Romero, L.S.

    1976-01-01

    The spray calciner is a relatively simple machine; operation is simple and is easily automated. Startup and shutdown can be performed in less than an hour. A wide variety of waste compositions and concentrations can be calcined under easily maintainable conditions. Spray calcination of all commercial fuel reprocessor high-level liquid wastes and mixed high and intermediate-level wastes have been demonstrated. Wastes have been calcined containing over 2M sodium. Thus waste generated during plant startup and shutdown can be blended with normal waste and calcined. Spray calcination of ILLW has also been demonstrated. A remotely replaceable atomizing nozzle has been developed for use in plant scale equipment. The 6 mm (0.25 inch) orifice and ceramic tip offer freedom from plugging and erosion thus nozzle replacement should be required only after several months operation. Calciner capacity of over 75 l/h (20 gal/h) has been demonstrated in pilot scale equipment. Sintered stainless steel filters are effective in deentraining over 99.9 percent of the solids that result from calcining the feedstock. Since such a small amount of radionuclides escape the calciner the volume of recycle required from the effluent treatment system is very small. The noncondensable off-gas volume is also low, less than 0.5 m 3 /min (15 scfm) for a liquid feedrate of 75 l/hr (20 gal/hr). Calcine holdup in the calciner is less than 1 kg, thus the liquid feedrate is directly relatable to calcine flowrate. The calcine produced is very fine and reactive. Successful remote operation and maintenance of a heated wall spray calciner has been demonstrated while processing actual high-level waste. During these operations radionuclide volatilization from the calciner was acceptably low. 8 figures

  16. The 2016 Thermal Spray Roadmap

    Czech Academy of Sciences Publication Activity Database

    Vardelle, A.; Moreau, Ch.; Akedo, J.; Ashrafizadeh, H.; Berndt, C. C.; Berghaus-Oberste, J.; Boulos, M.; Brogan, J.; Bourtsalas, A.C.; Dolatabadi, A.; Dorfman, M.; Eden, T.J.; Fauchais, P.; Fisher, G.; Gaertner, F.; Gindrat, M.; Henne, R.; Hyland, M.; Irissou, E.; Jordan, E.H.; Khor, K.A.; Killinger, A.; Lau, Y.C.; Li, C.-J.; Li, L.; Longtin, J.; Markocsan, N.; Masset, P.J.; Matějíček, Jiří; Mauer, G.; McDonald, A.; Mostaghimi, J.; Sampath, S.; Schiller, G.; Shinoda, K.; Smith, M.F.; Syed, A.A.; Themelis, N.J.; Toma, F.-L.; Trelles, J.P.; Vassen, R.; Vuoristo, P.

    2016-01-01

    Roč. 25, č. 8 (2016), s. 1376-1440 ISSN 1059-9630 Institutional support: RVO:61389021 Keywords : anti-wear and anti-corrosion coating s * biomedical * electronic s * energy generation * functional coating s * gas turbines * thermal spray processes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://dx.doi.org/10.1007/s11666-016-0473-x

  17. Spray granulation for drug formulation.

    Science.gov (United States)

    Loh, Zhi Hui; Er, Dawn Z L; Chan, Lai Wah; Liew, Celine V; Heng, Paul W S

    2011-12-01

    Granulation is a key unit process in the production of pharmaceutical solid dosage forms and involves the agglomeration of fine particles with the aid of a binding agent. Fluidized bed granulation, a classic example of spray granulation, is a technique of particle agglomeration brought about by the spray addition of the binding liquid onto a stationary bed of powder particles that is transformed to a fluid-like state by the passage of air through it. The basic working principles, equipment set-up, advantages and challenges of fluidized bed granulation are introduced in this review. This is followed by an overview of the formulation and process-related variables affecting granulation performance. Technological advances, particularly in the application of process analytical tools, in the field of fluidized bed granulation research are also discussed. Fluidized bed granulation is a popular technique for pharmaceutical production, as it is a highly economical and efficient one-pot process. The research and development of process analytical technologies (PAT) has allowed greater process understanding and control to be achieved, even for the lesser known fluidized bed techniques, such as bottom spray and fluidized hot melt granulation. In view of its consistent mixing, as well as continuous and concurrent wetting and drying occurring throughout processing, fluidized bed granulation shows great potential for continuous production although more research is required to fully implement, validate and integrate the PAT tools in a production line.

  18. Industrial applications of thermal sprayed coatings in Venezuelan steelmaking industry

    International Nuclear Information System (INIS)

    Liscano, S; Gil, L; Nuñez, E; Zerpa, R

    2013-01-01

    The metal components subjected to high temperature conditions, abrasive wear, corrosion, impact, etc.; tend to present degradation of manufacturing material, causing the failure imminent of the component. One of the alternatives to minimize or eliminate such effect is the application of ceramic coatings, which are thermal insulators and exhibit high mechanical strength. Its extreme hardness, coupled with the low friction properties and chemical stability, allowing its use in a wide variety of applications. Therefore, the following paper describes the application of thermal sprayed coatings obtained by HVOF and Plasma technologies like alternative to protect the metallic equipment in different venezuelan industrial sectors, such as to operate under aggressive conditions of service, such as the steelmaking nationals industries. This study presents applications cases of ceramic-based coatings, in order to minimize the sticking of metallic material in components of reduction reactor of FINMET® and MIDREXTM process

  19. Improvement of wear resistance of machine elements by plasma spraying followed by hardening in the chlorine-barium melt

    International Nuclear Information System (INIS)

    Fominykh, V.V.; Stepanov, V.V.

    1979-01-01

    Proposed is the mathematical model, allowing to choose the optimal regime of sprayed coating hardening in the BaCl 2 salt melt. The method of hardening of machine elements by spraying wear resistance coatings of the Ni-Cr-B-Si alloys is described. It is established that diffusion heating followed by coating melting in the BaCl 2 solution increases the adhesion of sprayed layer to substrate metal. The formation of intermediate intermetallic compounds of the Ni 3 Si and Ni 3 Fe types takes place as a result of diffusion of interacting material atoms and valence electron joining

  20. Effectiveness of containment sprays in containment management

    International Nuclear Information System (INIS)

    Nourbakhsh, H.P.; Perez, S.E.; Lehner, J.R.

    1993-05-01

    A limited study has been performed assessing the effectiveness of containment sprays-to mitigate particular challenges which may occur during a severe accident. Certain aspects of three specific topics related to using sprays under severe accident conditions were investigated. The first was the effectiveness of sprays connected to an alternate water supple and pumping source because the actual containment spray pumps are inoperable. This situation could occur during a station blackout. The second topic concerned the adverse as well as beneficial effects of using containment sprays during severe accident scenario where the containment atmosphere contains substantial quantities of hydrogen along with steam. The third topic was the feasibility of using containment sprays to moderate the consequences of DCH

  1. High quality ceramic coatings sprayed by high efficiency hypersonic plasma spraying gun

    International Nuclear Information System (INIS)

    Zhu Sheng; Xu Binshi; Yao JiuKun

    2005-01-01

    This paper introduced the structure of the high efficiency hypersonic plasma spraying gun and the effects of hypersonic plasma jet on the sprayed particles. The optimised spraying process parameters for several ceramic powders such as Al 2 O 3 , Cr 2 O 3 , ZrO 2 , Cr 3 C 2 and Co-WC were listed. The properties and microstructure of the sprayed ceramic coatings were investigated. Nano Al 2 O 3 -TiO 2 ceramic coating sprayed by using the high efficiency hypersonic plasma spraying was also studied. Compared with the conventional air plasma spraying, high efficiency hypersonic plasma spraying improves greatly the ceramic coatings quality but at low cost. (orig.)

  2. Novel Online Diagnostic Analysis for In-Flight Particle Properties in Cold Spraying

    Science.gov (United States)

    Koivuluoto, Heli; Matikainen, Ville; Larjo, Jussi; Vuoristo, Petri

    2018-02-01

    In cold spraying, powder particles are accelerated by preheated supersonic gas stream to high velocities and sprayed on a substrate. The particle velocities depend on the equipment design and process parameters, e.g., on the type of the process gas and its pressure and temperature. These, in turn, affect the coating structure and the properties. The particle velocities in cold spraying are high, and the particle temperatures are low, which can, therefore, be a challenge for the diagnostic methods. A novel optical online diagnostic system, HiWatch HR, will open new possibilities for measuring particle in-flight properties in cold spray processes. The system employs an imaging measurement technique called S-PTV (sizing-particle tracking velocimetry), first introduced in this research. This technique enables an accurate particle size measurement also for small diameter particles with a large powder volume. The aim of this study was to evaluate the velocities of metallic particles sprayed with HPCS and LPCS systems and with varying process parameters. The measured in-flight particle properties were further linked to the resulting coating properties. Furthermore, the camera was able to provide information about variations during the spraying, e.g., fluctuating powder feeding, which is important from the process control and quality control point of view.

  3. A critical investigation into the spray-drying of hydroxyapatite powder for thermal spray applications

    OpenAIRE

    Murtaza, Qasim

    2006-01-01

    This work examines the investigation of the spray drying process of Hydroxyapatite powder (HA) used as a thermal spray deposit in the application of orthopaedic femoral implants. In this research, the Niro- Minor™ mixed spray dryer was used for both modelling and experimental studies. The process parameters investigated included HA slurry viscosity, temperature, and air flowrate. Computational Fluid Dynamic (CFD) modelling and validation of the spray drying of HA powder was performed. An anal...

  4. Spray-Formed Tooling with Micro-Scale Features

    Energy Technology Data Exchange (ETDEWEB)

    Kevin McHugh

    2010-06-01

    Molds, dies, and related tooling are used to shape many of the plastic and metal components we use every day at home and work. Traditional mold-making practices are labor and capital equipment intensive, involving multiple machining, benching and heat treatment operations. Spray forming is an alternative method to manufacture molds and dies. The general concept is to atomize and deposit droplets of a tooling alloy onto a pattern to form a thick deposit while imaging the pattern’s shape, surface texture and details. Unlike conventional machining, this approach can be used to fabricate tooling with micro-scale surface features. This paper describes a research effort to spray form molds and dies that are used to image micro-scale surface textures into polymers. The goal of the study is to replicate textures that give rise to superhydrophobic behavior by mimicking the surface structure of highly water repellent biological materials such as the lotus leaf. Spray conditions leading to high transfer fidelity of features into the surface of molded polymers will be described. Improvements in water repellency of these materials was quantified by measuring the static contact angle of water droplets on flat and textured surfaces.

  5. Suspension thermal spraying of hydroxyapatite: microstructure and in vitro behaviour.

    Science.gov (United States)

    Bolelli, Giovanni; Bellucci, Devis; Cannillo, Valeria; Lusvarghi, Luca; Sola, Antonella; Stiegler, Nico; Müller, Philipp; Killinger, Andreas; Gadow, Rainer; Altomare, Lina; De Nardo, Luigi

    2014-01-01

    In cementless fixation of metallic prostheses, bony ingrowth onto the implant surface is often promoted by osteoconductive plasma-sprayed hydroxyapatite coatings. The present work explores the use of the innovative High Velocity Suspension Flame Spraying (HVSFS) process to coat Ti substrates with thin homogeneous hydroxyapatite coatings. The HVSFS hydroxyapatite coatings studied were dense, 27-37μm thick, with some transverse microcracks. Lamellae were sintered together and nearly unidentifiable, unlike conventional plasma-sprayed hydroxyapatite. Crystallinities of 10%-70% were obtained, depending on the deposition parameters and the use of a TiO2 bond coat. The average hardness of layers with low (hydroxyapatite, with a Weibull modulus of ≈3.3. During soaking in simulated body fluid, glassy coatings were progressively resorbed and replaced by a new, precipitated hydroxyapatite layer, whereas coatings with 70% crystallinity were stable up to 14days of immersion. The interpretation of the precipitation behaviour was also assisted by surface charge assessments, performed through Z-potential measurements. During in vitro tests, HA coatings showed no cytotoxicity towards the SAOS-2 osteoblast cell line, and surface cell proliferation was comparable with proliferation on reference polystyrene culture plates. © 2013.

  6. Coating Properties of WC-Ni Cold Spray Coating for the Application in Secondary Piping System of Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, JeongWon; Kim, Seunghyun; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2015-10-15

    As a result of FAC(flow accelerated corrosion), severe accidents, failure of carbon steel like a Mihama Unit-3 occurred. Chemical composition change of carbon steel or coating to inner surface is one of methods to improve corrosion properties. Among them, thermal spray coating is convenient solution to apply at industry. Powder is melted at blast furnace and ejected to substrate. After adhesion, substrate and coating layer is cooled down and coated layer protects steel from corrosion finally. However high thermal energy is transferred to substrate and coating layer so it leads high thermal residual stress in coating procedure. Besides, high temperature for melting powder makes unexpected chemical reaction of powder like an oxidation or carburization. Whereas, cold spray uses low temperature comparing with other thermal spray. Thermal energy is used for not melting powder but high kinetic energy of powder and plastic deformation during collision. Therefore, fuel such as oxygen-acetylene gas is not needed. It needs carrier gas, compressed air, nitrogen or helium, to increase kinetic energy of powder and move powder to substrate. Comparing cold spray with high velocity oxy fuel (HVOF), one of thermal spray, cold spray coating layer contains only WC and Co. One of other problem about WC is brittleness during coating. To improve deformability of WC, binder metal is added. For example, Co, Cr, Ni, Cu, Al, Fe or etc. Additionally, binder metal lowering melting temperature of composite powder increases coating properties. Among them, Co which is widely used as binder metal maintains mechanical properties like a hardness and improves corrosion properties. Therefore Co is not suitable for binder metal of WC coating. In contrast, Ni has better corrosion resistance to alkaline environment and makes lower melting temperature. Moreover, in a view of cold spray, FCC structure has better deformability than BCC or HCP, and BCC has lowest deformability. WC is BCC structure so it

  7. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    Science.gov (United States)

    Farmer, Joseph C [Tracy, CA

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  8. Suspension thermal spraying of hydroxyapatite: Microstructure and in vitro behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Bolelli, Giovanni, E-mail: giovanni.bolelli@unimore.it [Department of Engineering “Enzo Ferrari”, Università di Modena e Reggio Emilia, Via Vignolese 905, 41125 Modena, MO (Italy); Bellucci, Devis; Cannillo, Valeria; Lusvarghi, Luca; Sola, Antonella [Department of Engineering “Enzo Ferrari”, Università di Modena e Reggio Emilia, Via Vignolese 905, 41125 Modena, MO (Italy); Stiegler, Nico; Müller, Philipp; Killinger, Andreas; Gadow, Rainer [Institute for Manufacturing Technologies of Ceramic Components and Composites (IMTCCC), Universität Stuttgart, Allmandring 7b, 70569 Stuttgart (Germany); Altomare, Lina; De Nardo, Luigi [Dipartimento di Chimica, Materiali e Ingegneria Chimica “G. Natta”, Politecnico di Milano, Via Mancinelli 7, I-20131 Milano (Italy)

    2014-01-01

    In cementless fixation of metallic prostheses, bony ingrowth onto the implant surface is often promoted by osteoconductive plasma-sprayed hydroxyapatite coatings. The present work explores the use of the innovative High Velocity Suspension Flame Spraying (HVSFS) process to coat Ti substrates with thin homogeneous hydroxyapatite coatings. The HVSFS hydroxyapatite coatings studied were dense, 27–37 μm thick, with some transverse microcracks. Lamellae were sintered together and nearly unidentifiable, unlike conventional plasma-sprayed hydroxyapatite. Crystallinities of 10%–70% were obtained, depending on the deposition parameters and the use of a TiO{sub 2} bond coat. The average hardness of layers with low (< 24%) and high (70%) crystallinity was ≈ 3.5 GPa and ≈ 4.5 GPa respectively. The distributions of hardness values, all characterised by Weibull modulus in the 5–7 range, were narrower than that of conventional plasma-sprayed hydroxyapatite, with a Weibull modulus of ≈ 3.3. During soaking in simulated body fluid, glassy coatings were progressively resorbed and replaced by a new, precipitated hydroxyapatite layer, whereas coatings with 70% crystallinity were stable up to 14 days of immersion. The interpretation of the precipitation behaviour was also assisted by surface charge assessments, performed through Z-potential measurements. During in vitro tests, HA coatings showed no cytotoxicity towards the SAOS-2 osteoblast cell line, and surface cell proliferation was comparable with proliferation on reference polystyrene culture plates. - Highlights: • Thin, dense HA layers were originated by HVSFS deposition of molten agglomerates of ≈ 1 μm. • Tensile adhesion strength of HVSFS HA onto Ti well above the threshold of ISO 13779-2 • Crystallinity (10–70%) is determined by system temperature during deposition. • Crystallinity controls the reactivity during immersion in simulated body fluid. • SAOS-2 osteoblast-like cells adhered well and

  9. Solid state consolidation nanocrystalline copper-tungsten using cold spray

    Energy Technology Data Exchange (ETDEWEB)

    Hall, Aaron Christopher [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sarobol, Pylin [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Argibay, Nicolas [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Clark, Blythe [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Diantonio, Christopher [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-09-01

    It is well known that nanostructured metals can exhibit significantly improved properties compared to metals with conventional grain size. Unfortunately, nanocrystalline metals typically are not thermodynamically stable and exhibit rapid grain growth at moderate temperatures. This severely limits their processing and use, making them impractical for most engineering applications. Recent work has shown that a number of thermodynamically stable nanocrystalline metal alloys exist. These alloys have been prepared as powders using severe plastic deformation (e.g. ball milling) processes. Consolidation of these powders without compromise of their nanocrystalline microstructure is a critical step to enabling their use as engineering materials. We demonstrate solid-state consolidation of ball milled copper-tantalum nanocrystalline metal powder using cold spray. Unfortunately, the nanocrystalline copper-tantalum powder that was consolidated did not contain the thermodynamically stable copper-tantalum nanostructure. Nevertheless, this does this demonstrates a pathway to preparation of bulk thermodynamically stable nanocrystalline copper-tantalum. Furthermore, it demonstrates a pathway to additive manufacturing (3D printing) of nanocrystalline copper-tantalum. Additive manufacturing of thermodynamically stable nanocrystalline metals is attractive because it enables maximum flexibility and efficiency in the use of these unique materials.

  10. Structure and property evaluation of a vacuum plasma sprayed nanostructured tungsten-hafnium carbide bulk composite

    International Nuclear Information System (INIS)

    Rea, K.E.; Viswanathan, V.; Kruize, A.; Hosson, J.Th.M. de; O'Dell, S.; McKechnie, T.; Rajagopalan, S.; Vaidyanathan, R.; Seal, S.

    2008-01-01

    Vacuum plasma spray (VPS) forming of tungsten-based metal matrix nanocomposites (MMCs) has shown to be a cost effective and time saving method for the formation of bulk monolithic nanostructured thermo-mechanical components. Spray drying of powder feedstock appears to have a significant effect on the improved mechanical properties of the bulk nanocomposite. The reported elastic modulus of the nanocomposite nearly doubles due to the presence of HfC nano particulates in the W matrix. High resolution transmission electron microscopy (HRTEM) revealed the retention of nanostructures at the select process conditions and is correlated with the enhanced mechanical properties of the nanocomposite

  11. Experimental Analysis of Spray Dryer Used in Hydroxyapatite Thermal Spray Powder

    Science.gov (United States)

    Murtaza, Q.; Stokes, J.; Ardhaoui, M.

    2012-09-01

    The spray drying process of hydroxyapatite (HA) powder used as a plasma spray powder on human hip implants was examined. The Niro-Minor mixed spray dryer was studied because it incorporates both co-current and counter-current air mixing systems. The process parameters of the spray drying were investigated: temperature, flow rate of the inlet hot air in the spray dryer, viscosity of feed/HA slurry, and responses (chamber and cyclone powder size, deposition of powder on the wall of spray dryer, and overall thermal efficiency). The statistical analysis (ANOVA test) showed that for the chamber particle size, viscosity was the most significant parameter, while for the cyclone particle size, the main effects were temperature, viscosity, and flow rate, but also their interaction effects were significant. The spray dried HA powder showed the two main shapes were a doughnut and solid sphere shape as a result of the different input.

  12. Spray Deflector For Water-Jet Machining

    Science.gov (United States)

    Cawthon, Michael A.

    1989-01-01

    Disk on water-jet-machining nozzle protects nozzle and parts behind it from erosion by deflected spray. Consists of stainless-steel backing with neoprene facing deflecting spray so it does not reach nut or other vital parts of water-jet apparatus.

  13. Advanced Nanoscale Coatings with Plasma Spray

    National Research Council Canada - National Science Library

    Atteridge, David

    2000-01-01

    .... A secondary research charter developed as this program proceeded was the assessment of the feasibility of using cored wire filled with WE-Co powder as a feed-stock for both plasma spray and twin-wire-arc spray (TWAS...

  14. New tools to optimise spray dryers

    NARCIS (Netherlands)

    Verschueren, M.; Straatsma, J.; Schutyser, M.A.I.; Akkerman, C.; Jong, de P.

    2007-01-01

    Spray drying is an essential unit operation for the manufacture of many products with specific powder properties. It is characterised by atomisation of a solution or suspension into droplets, followed by subsequent drying of these droplets by evaporation of water or other solvents. Spray drying is

  15. The erosive potential of candy sprays.

    Science.gov (United States)

    Gambon, D L; Brand, H S; Nieuw Amerongen, A V

    2009-05-23

    To determine the erosive potential of seven different commercially available candy sprays in vitro and in vivo. The erosive potential was determined in vitro by measuring the pH and neutralisable acidity. The salivary pH and flow rate were measured in healthy volunteers after administration of a single dose of candy spray. Candy sprays have an extremely low pH (1.9-2.3) and a neutralisable acidity varying between 0.8-1.6 ml of 0.25M NaOH. In vivo, candy sprays induced a short-term 3.0 to 5.8-fold increase in salivary flow rate with a concomitant drop in salivary pH to values between 4.4 and 5.8. All candy sprays tested have an erosive potential. This information is of use for clinicians counselling juvenile patients with dental erosion.

  16. Thermal spray of ceramics driven by converging shock waves; Entojo shusoku shogekiha wo riyoshita seramikkusu ryushi no yosha

    Energy Technology Data Exchange (ETDEWEB)

    Fujiwara, Kazuhito; Matsuo, Hideo; Hiroe, Tetsuyuki [Kumamoto University, Kumamoto (Japan). Department of Mechanical Engineering and Materials Science; Tomikawa, Hisao [Wakayama National College of Technology, Wakayama (Japan); Fukuoka, Hiromasa [Kumamoto University, Kumamoto (Japan). Graduate School of Science and Technology

    1999-08-31

    A tough wear-resistant surface of metal is produced by thermal spraying ceramic particles on the metal surface. The harder surface is formed by impulsive spraying in which energetic gases explode. The mass of applied ceramics depends on the driving gas energy and is restricted to small amount. In this study, high temperature and high pressure gases generated by converging shock waves are utilized as driver gases of thermal spray to break the restriction. The converging shock wave is generated by a simultaneous explosion of a cylindrical explosive shell and has been applied to a hypervelocity accelerator. As the shock is focusing to the center, the energy density just behind the shock front is increasing. After the reflection of the shock a high energy condition is generated around the focusing center. The generated gas flow has high enthalpy and transfers large amount of kinetic energy into ceramic particles. The thermal spray system composed of a cylindrical shock generator, an accelerating tube, a nozzle and a vacuum chamber was constructed, and ceramics were sprayed onto iron plate. The performance of spray was examined under several conditions and the coated surfaces were observed. The ceramic coatings had sufficient strength in the case that the ceramic particles were sets in the cylindrical shock generator, but the ceramic coatings were not formed in the case in accelerating tube. It is found that the ceramics were required to be molten by heat exchange with high temperature gas. (author)

  17. Optimization of laser cladding of cold spray coatings with B4C and Ni powders

    Science.gov (United States)

    Fomin, V. M.; Golyshev, A. A.; Malikov, A. G.; Orishich, A. M.; Filippov, A. A.; Ryashin, N. S.

    2017-12-01

    In the present work, a combined method is considered for the production of a metal-matrix composite coating based on Ni and B4C. The coating is created by consistently applied methods: cold spray and laser cladding. The conditions of obtaining cermet layers are investigated depending on the parameters of laser cladding and cold spray. It is shown that the laser track structure significantly changes in accordance to the size of ceramic particles ranging 3-75 µm and its concentration. It is shown that the most perspective layers for additive manufacturing could be obtain from cold spray coatings with ceramic concentrations more than 50% by weight treated in the heat-conductivity laser mode.

  18. Characterization of thermal spray of mixtures of substrates Ta2O5 + Al in stainless steel 316

    International Nuclear Information System (INIS)

    Mendes, M.W.D.; Brito, R.A.; Alves Junior, C.

    2010-01-01

    Thermal spraying is a group of processes in which metallic or nonmetallic particles are deposited on a substrate properly prepared, provided or semi-molten melt, thus forming a coating. The heat necessary for the operation is generated by a spray torch can come from burning a combustible gas or the generation of an electrical arc or plasma. The aim of this paper is soaking, using a plasma torch arc not transferred, particulate mixture of tantalum oxide with aluminum parts and stoichiometric excess of Al +5% and +10% on a 316 stainless steel substrate rough-surfaced, featuring both the substrate and the product of thermal spraying a mixture of Ta 2 O 5 + Al were performed to roughness analysis, XRD and SEM in sprays formed. (author)

  19. Effect of Impact Angle on Ceramic Deposition Behavior in Composite Cold Spray: A Finite-Element Study

    Science.gov (United States)

    Chakrabarty, Rohan; Song, Jun

    2017-10-01

    During the cold spraying of particle-reinforced metal matrix composite coatings (ceramic and metal particles mixture) on metal substrates, ceramic particles may either get embedded in the substrate/deposited coating or may rebound from the substrate surface. In this study, the dependence of the ceramic rebounding phenomenon on the spray angle and its effect on substrate erosion have been analyzed using finite-element analysis. From the numerical simulations, it was found that the ceramic particle density and substrate material strength played the major roles in determining the embedding and ceramic retention behavior. Substrate material erosion also influenced the ceramic retention, and the material loss increased as the impact angles decreased from normal. In general, the results concluded that decreasing the impact angle promoted the retention possibility of ceramics in the substrate. This study provides new theoretical insights into the effect of spray angles on the ceramic retention and suggests a new route toward optimizing the spraying process to increase the ceramic retention in composite coatings cold spray.

  20. Flame spray pyrolysis (FSP) for synthesis of nanoparticles

    International Nuclear Information System (INIS)

    Maedler, L.; Pratsinis, S.E.

    2002-01-01

    Bismuth oxide is used as additive in paints and in cataphoresis, and as substitute for lead oxide in glass or porcelain. The presence of a small amount of Bi 2 O 3 in calcined ZnO ceramics promotes non-linear current voltage characteristics that are used in varistor production. Also tin oxide based gas sensors for carbon monoxide, exhibit improved sensitivity and selectivity when doped with Bi 2 O 3 . Furthermore, the total oxidation of isobutene is enhanced on bismuth containing tin oxide catalysts. Bismuth oxide itself serves also as catalyst for conversion of propylene to 1,5 hexadiene and can be regenerated when supported on α-Al 2 O 3 . In electrolyte, varistor, sensor and catalyst applications high purity and small Bi 2 O 3 particles with controlled morphology are required. Especially in catalysts the available surface area (below 17 m 2 /g) of Bi 2 O 3 limits applications at the moment. Typically, Bi 2 O 3 is prepared by oxidation of bismuth metal at 750-800 deg C or by thermal decomposition of carbonates or by addition of alkali-metal hydroxides to a bismuth salt solution. High temperature synthesis of Bi 2 O 3 from precursor gases was proposed by Liu and Kleinschmit using the established Aerosil route of reacting chloride precursors in a hydrogen / air (or oxygen) flame, but the volatility of the starting materials poses the most severe limitation. Suzuki et al. prepared spherical bismuth oxide particles of about 26 nm in diameter by the ICP-method. Spraying an aqueous bismuth nitrate solution into a hot wall reactor resulted in Bi 2 O 3 particles of about 100 nm in diameter. Here, synthesis of bismuth oxide nanoparticles is investigated by flame spray pyrolysis (FSP) as flame technology is used for manufacture of oxide commodities and as such FSP has high potential for manufacture of oxide nanoparticles. The FSP process, in particular, has the ability to synthesize metal oxides and mixed metal oxides of high purity at high production rates and under

  1. Sea Spray Generation at a Rocky Shoreline

    Science.gov (United States)

    2015-07-01

    Report 3. DATES COVERED (From - To) 6/15/2012 – 9/15/2015 4. TITLE AND SUBTITLE “Sea Spray Generation at a Rocky Shoreline ” 5a. CONTRACT...this project. The paper, “Sea Spray Generation at Rocky Shoreline ” by Ed Andreas was accepted for publication and as of July 2016 was being...13 Sea Spray Generation at a Rocky Shoreline 14 15 16 17 Edgar L Andreas 18 19 NorthWest Research Associates, Inc. 20 Lebanon, New

  2. Numerical simulation on multiphase spray cooling

    Science.gov (United States)

    Yan, Peiliang; Liu, Hong; Cai, Chang; Gao, Jiuliang; Yin, Hongchao

    2017-12-01

    The purpose of this work is using distilled water as working fluid to study the spray cooling heat transfer characteristics from non-boiling zone to boiling zone by CFD method. Simulation is performed using a Euler-Lagrangian method based on the air and liquid droplet two phase flow dynamics. The results of this simulation are in accordance with the experimental results of the laboratory. The simulation results show that the spray height is an important factor influencing the cooling characteristics. With the decrease of spray height, the heat transfer effect is enhanced.

  3. Influence of Cold-Sprayed, Warm-Sprayed, and Plasma-Sprayed Layers Deposition on Fatigue Properties of Steel Specimens

    Czech Academy of Sciences Publication Activity Database

    Čížek, J.; Matejková, M.; Dlouhý, I.; Šiška, Filip; Kay, C.M.; Karthikeyan, J.; Kuroda, S.; Kovařík, O.; Siegl, J.; Loke, K.; Khor, K.A.

    2015-01-01

    Roč. 24, č. 5 (2015), s. 758-768 ISSN 1059-9630 Institutional support: RVO:68081723 Keywords : Cold spray * Fatigue * Grit-blast Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.568, year: 2015

  4. Large-scale sodium spray fire code validation (SOFICOV) test

    International Nuclear Information System (INIS)

    Jeppson, D.W.; Muhlestein, L.D.

    1985-01-01

    A large-scale, sodium, spray fire code validation test was performed in the HEDL 850-m 3 Containment System Test Facility (CSTF) as part of the Sodium Spray Fire Code Validation (SOFICOV) program. Six hundred fifty eight kilograms of sodium spray was sprayed in an air atmosphere for a period of 2400 s. The sodium spray droplet sizes and spray pattern distribution were estimated. The containment atmosphere temperature and pressure response, containment wall temperature response and sodium reaction rate with oxygen were measured. These results are compared to post-test predictions using SPRAY and NACOM computer codes

  5. Layered growth with bottom-spray granulation for spray deposition of drug.

    Science.gov (United States)

    Er, Dawn Z L; Liew, Celine V; Heng, Paul W S

    2009-07-30

    The gap in scientific knowledge on bottom-spray fluidized bed granulation has emphasized the need for more studies in this area. This paper comparatively studied the applicability of a modified bottom-spray process and the conventional top-spray process for the spray deposition of a micronized drug during granulation. The differences in circulation pattern, mode of growth and resultant granule properties between the two processes were highlighted. The more ordered and consistent circulation pattern of particles in a bottom-spray fluidized bed was observed to give rise to layered granule growth. This resulted in better drug content uniformity among the granule batches and within a granule batch. The processes' sensitivities to wetting and feed material characteristics were also compared and found to differ markedly. Less robustness to differing process conditions was observed for the top-spray process. The resultant bottom-spray granules formed were observed to be less porous, more spherical and had good flow properties. The bottom-spray technique can thus be potentially applied for the spray deposition of drug during granulation and was observed to be a good alternative to the conventional technique for preparing granules.

  6. Effect of Spray Parameters on the Corrosion Behavior of HVOF Sprayed WC-Co-Cr Coatings

    Science.gov (United States)

    Hong, Sheng; Wu, Yuping; Zheng, Yugui; Wang, Bo; Gao, Wenwen; Li, Gaiye; Ying, Guobing; Lin, Jinran

    2014-04-01

    WC-10Co-4Cr cermet coatings were deposited on the substrate of AISI 1045 steel by using high-velocity oxygen-fuel (HVOF) thermal spraying process. The Taguchi method including the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) was employed to optimize the porosity and, in turn, the corrosion resistance of the coatings. The spray parameters evaluated in this study were spray distance, oxygen flow, and kerosene flow. The results indicated that the important sequence of spray parameters on the porosity of the coatings was spray distance > oxygen flow > kerosene flow, and the spray distance was the only significant factor. The optimum spraying condition was 300 mm for the spray distance, 1900 scfh for the oxygen flow, and 6.0 gph for the kerosene flow. The results showed the significant influence of the microstructure on the corrosion resistance of the coatings. Potentiodynamic polarization and electrochemical impendence spectroscopy (EIS) results showed that the WC-10Co-4Cr cermet coating obtained by the optimum spraying condition with the lowest porosity exhibits the best corrosion resistance and seems to be an alternative to hard chromium coating.

  7. Influence of spray parameters on the microstructure and mechanical properties of gas-tunnel plasma sprayed hydroxyapatite coatings

    International Nuclear Information System (INIS)

    Morks, M.F.; Kobayashi, Akira

    2007-01-01

    For biomedical applications, hydroxyapatite (HA) coatings were deposited on 304 stainless steel substrate by using a gas tunnel type plasma spraying process. The influences of spraying distances and plasma arc currents on the microstructure, hardness and adhesion properties of HA coatings were investigated. Microstructure observation by SEM showed that HA coatings sprayed at low plasma power have a porous structure and poor hardness. HA coatings sprayed at high plasma power and short spraying distance are characterized by good adhesion and low porosity with dense structure. Hardness increased for HA coatings sprayed at shorter spraying distance and higher plasma power, mainly due to the formation of dense coatings

  8. Plasma spray technology process parameters and applications

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Karthikeyan, J.; Ananthapadmanabhan, P.V.; Venkatramani, N.; Chatterjee, U.K.

    1991-01-01

    The current trend in the structural design philosophy is based on the use of substrate with the necessary mechanical properties and a thin coating to exhibit surface properties. Plasma spray process is a versatile surface coating technique which finds extensive application in meeting advance technologies. This report describes the plasma spray technique and its use in developing coatings for various applications. The spray system is desribed in detail including the different variables such as power input to the torch, gas flow rate, powder properties, powder injection, etc. and their interrelation in deciding the quality of the coating. A brief write-up on the various plasma spray coatings developed for different applications is also included. (author). 15 refs., 15 figs., 2 tabs

  9. Water Reclamation using Spray Drying, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — This purpose of this project is to develop a spray drying prototype to for the recovery and recycle of water from concentrated waste water recovery system brine....

  10. Water Reclamation using Spray Drying Project

    Data.gov (United States)

    National Aeronautics and Space Administration — We propose a new spray drying technology for the recovery and recycle of water while stabilizing the solid wastes or residues as found in advanced life support...

  11. Plasma-Sprayed Photocatalytic Zinc Oxide Coatings

    Science.gov (United States)

    Navidpour, A. H.; Kalantari, Y.; Salehi, M.; Salimijazi, H. R.; Amirnasr, M.; Rismanchian, M.; Azarpour Siahkali, M.

    2017-04-01

    Fabrication of semiconductor coatings with photocatalytic action for photodegradation of organic pollutants is highly desirable. In this research, pure zinc oxide, which is well known for its promising photocatalytic activity, was deposited on stainless-steel plates by plasma spraying. The phase composition and microstructure of the deposited films were studied by x-ray diffraction analysis and scanning electron microscopy, respectively. Despite the low-energy conditions of the plasma spraying process, the zinc oxide coatings showed good mechanical integrity on the substrate. Their photocatalytic activity was evaluated using aqueous solution of methylene blue at concentration of 5 mg L-1. The results showed the potential of the plasma spraying technique to deposit zinc oxide coatings with photocatalytic action under ultraviolet illumination. Ultraviolet-visible (UV-Vis) diffuse reflectance spectroscopy confirmed that the plasma spraying method could deposit zinc oxide films with higher photoabsorption ability relative to the initial powder.

  12. Properties of Plasma and HVOF Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Wojciech Żórawski

    2012-11-01

    Full Text Available The work compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  13. Ventilation Guidance for Spray Polyurethane Foam Application

    Science.gov (United States)

    Properly designed ventilation can reduce airborne levels of aerosols, mists, and vapors generated during spray application and can help protect SPF applicators, helpers, and others who may be working in adjacent areas.

  14. Water Reclamation using Spray Drying, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — We propose a new spray drying technology for the recovery and recycle of water while stabilizing the solid wastes or residues as found in advanced life support...

  15. Plasma sprayed coatings on crankshaft used steels

    Science.gov (United States)

    Mahu, G.; Munteanu, C.; Istrate, B.; Benchea, M.

    2017-08-01

    Plasma spray coatings may be an alternative to conventional heat treatment of main journals and crankpins of the crankshaft. The applications of plasma coatings are various and present multiple advantages compared to electric arc wire spraying or flame spraying. The study examines the layers sprayed with the following powders: Cr3C2- 25(Ni 20Cr), Al2O3- 13TiO2, Cr2O3-SiO2- TiO2 on the surface of steels used in the construction of a crankshaft (C45). The plasma spray coatings were made with the Spray wizard 9MCE facility at atmospheric pressure. The samples were analyzed in terms of micro and morphological using optical microscopy, scanning electron microscopy and X-ray diffraction. Wear tests on samples that have undergone simulates extreme working conditions of the crankshafts. In order to emphasize adherence to the base material sprayed layer, were carried out tests of microscratches and micro-indentation. Results have showed a relatively compact morphological aspect given by the successive coatings with splat-like specific structures. Following the microscratch analysis it can be concluded that Al2O3-13TiO2 coating has a higher purpose in terms of hardness compared to Cr3C2-(Ni 20Cr) and Cr2O3-SiO2- TiO2 powders. Thermal coatings of the deposited powders have increased the mechanical properties of the material. The results stand to confirm that plasma sprayed Al2O3-13TiO2 powder is in fact a efficient solution for preventing mechanical wear, even with a faulty lubrication system.

  16. Cannabis; adverse effects from an oromucosal spray.

    Science.gov (United States)

    Scully, C

    2007-09-22

    An oromucosal spray has been developed from the major components of marijuana (cannabis), including tetrahydrocannabinol (THC) and cannabidiol (CBD), in alcohol with a peppermint flavouring, designed to be administered as a spray under the tongue or on the buccal mucosa to relieve pain in multiple sclerosis. Although the available evidence indicates its efficacy in this respect, some patients develop oral burning sensation, stinging or white lesions, probably burns. To investigate the oral side-effects of oromucosal cannabis spray in multiple sclerosis (MS) patients. A small open observational study. A series of nine patients with MS who had been using a marijuana oromucosal spray for at least four weeks, were asked to attend for oral examination. Patients were asked whether they had ever experienced symptoms (dryness; bad taste; stinging) associated with use of the spray. A standard oral examination was carried out using a dental light, and the presence of any mucosal lesions recorded. Where mucosal lesions were present, patients were advised to discontinue the spray and re-attend after four weeks for re-examination. For ethical reasons, biopsies were not undertaken at the first visit. Of nine patients invited to participate, eight attended. All admitted to a stinging sensation on using the oromucosal cannabis spray, and four had visible oral mucosal white lesions in the floor of the mouth. Although the white lesions observed were almost certainly burns, resolving or improving on discontinuation of use of the medication, the high alcohol concentration of the oromucosal cannabis spray raises concern in relation to chronic oral use.

  17. Hazard Analysis for In Tank Spray Leaks

    International Nuclear Information System (INIS)

    GRAMS, W.H.

    2000-01-01

    The River Protection Project (RPP) Authorization Basis (AB) contains controls that address spray leaks in tanks. However, there are no hazardous conditions in the Hazards Database that specifically identify in-tank spray leak scenarios. The purpose of this Hazards Evaluation is to develop hazardous conditions related to in-tank spray leaks for the Hazards Database and to provide more complete coverage of Tank Farm facilities. Currently, the in-tank spray leak is part of the ''Spray Leak in Structures or From Waste Transfer Lines'' accidents in Section 3.4.2.9 of the Final Safety Analysis Report (FSAR) (CHG, 2000a). The accident analysis for the ''Spray Leak in Structure or From Waste Transfer Lines'' states the following regarding the location of a possible spray leak: Inside ventilated waste storage tanks (DSTs, DCRTs, and some SSTs). Aerosols could be generated inside a storage tank during a transfer because of a leak from the portion of the transfer pipe inside the tank. The tank ventilation system could help disperse the aerosols to the atmosphere should the vent system HEPA filters fail. This Hazards Evaluation also evaluates the controls currently assigned to the spray leak in structure accident and determines the applicability of the controls to the new hazardous conditions. This comparison reviews both the analysis in the FSAR and the controls found in the Technical Safety Requirements (TSRs) (CHG, 2000h). If the new hazardous conditions do not match the analyzed accident conditions and controls, then additional analysis may be required. This document is not intended to authorize the activity or determine the adequacy of controls; it is only intended to provide information about the hazardous conditions associated with this activity. The Control decision process as defined in the AB will be used to determine the adequacy of controls and whether the proposed activity is within the AB. This hazard evaluation does not constitute an accident analysis

  18. Automatic targeting of plasma spray gun

    International Nuclear Information System (INIS)

    Abbatiello, L.A.; Neal, R.E.

    1978-01-01

    A means for monitoring the material portion in the flame of a plasma spray gun during spraying operations is described. A collimated detector, sensitive to certain wavelengths of light emission, is used to locate the centroid of the material with each pass of the gun. The response from the detector is then relayed to the gun controller to be used to automatically realign the gun

  19. Behaviour of painted mirrors during exposure tests to salt spray

    Science.gov (United States)

    Schütz, E.; Berger, F.; Barillon, R.; Audebert, P.; Chambaudet, A.

    1997-11-01

    The multilayer structure of commercially made mirrors can be subject to degradation under normal conditions, leading to alterations of the mirror's reflective properties. A protective coat of paint, containing an anticorrosive compound, is applied to the copper surface to reduce the oxidation of the thin metallic films. The objective of this study is to analyse the behaviour of the multilayer stack during salt spray tests (neutral salt spray and CASS-test). We followed the morphological and chemical evolution of the interfacial area (glass-silver-copper-paint) using scanning electron microscopy (SEM), and electron probe for micro analysis (EPMA). Studies of the surface of the coatings were performed with attenuated total reflexion infrared spectroscopy (IRTF-ATR) and SEM-EPMA. The observations revealed that a glass-silver decohesion occurs starting at the edges of the material during the tests. The EPMA analyses of the exposed edges of the mirrors indicated first that concentration of the anticorrosive pigment of the paint (lead-based compound) decreased, especially at the copper-paint interface, and second that the copper in the paint may diffuse to the surface of the coating. Finally, IRTF-ATR spectroscopy and SEM-EPMA analyses of surfaces showed that the CASS-test leads to an acid attack of some pigments and extenders of the paint (particularly CaCO 3) and leads to chemical modifications of the binder. These phenomena result in an increase in the porosity and a weakening of the paint film. The results obtained with these surface analytical technics will allow us to propose some degradation mechanisms of painted mirrors during salt spray tests.

  20. Fine Sprays for Disinfection within Healthcare

    Directory of Open Access Journals (Sweden)

    G Nasr

    2016-09-01

    Full Text Available Problems exist worldwide with Hospital Acquired Infections (HAI's. The Spray Research Group (SRG have been working with relevant industries in developing a product which can provide a delivery system for treatment chemicals for surfaces, including the design and testing of a novel Spill-Return Atomiser (SRA for this purpose. A comprehensive description of this atomiser has already been given. This paper reports on a new application of this atomiser and discusses the problem of spray coating for disinfection that has been considered very little in previous work. The related spray coating performance tests in developing the product are thus provided. The experimental work includes determining the required spray duration and the coverage area produced by different sprays, including the analysis of the effects of atomiser positions, configurations, and the required number of atomisers. Comparison is made with the efficacy of an ultrasonic gas atomiser that is currently used for this purpose. The investigation has found that the utilisation of fine sprays (10μm>D32>25μm at high liquid pressure (<12MPa and low flow rates (<0.3 l/min is suitable for surface disinfection in healthcare applications (i.e. MRSA, VRSA etc.

  1. Creep of plasma sprayed zirconia

    Science.gov (United States)

    Firestone, R. F.; Logan, W. R.; Adams, J. W.

    1982-01-01

    Specimens of plasma-sprayed zirconia thermal barrier coatings with three different porosities and different initial particle sizes were deformed in compression at initial loads of 1000, 2000, and 3500 psi and temperatures of 1100 C, 1250 C, and 1400 C. The coatings were stabilized with lime, magnesia, and two different concentrations of yttria. Creep began as soon as the load was applied and continued at a constantly decreasing rate until the load was removed. Temperature and stabilization had a pronounced effect on creep rate. The creep rate for 20% Y2O3-80% ZrO2 was 1/3 to 1/2 that of 8% Y2O3-92% ZrO2. Both magnesia and calcia stabilized ZrO2 crept at a rate 5 to 10 times that of the 20% Y2O3 material. A near proportionality between creep rate and applied stress was observed. The rate controlling process appeared to be thermally activated, with an activation energy of approximately 100 cal/gm mole K. Creep deformation was due to cracking and particle sliding.

  2. Mechanical characterization of copper coatings realized by thermal spraying

    International Nuclear Information System (INIS)

    Gassot, H.; Junquera, T.; Legoff, A.; Lescornet, J.C.; Ji, V.; Grandsire, L.

    2000-11-01

    The stiffening of superconducting cavities is required to assure mechanical stability. The stiffening method used for the tesla test facility (TTF) is non-sufficient for the Tesla project (TeV energy superconducting linear accelerator). A new method has been developed, this method is based on the thermal spraying of a copper coating on the backside of a niobium cavity, simulations show a promising future for this technique. This report presents the structure, the behaviour and the characteristics of a copper coating realized by thermal spraying. The elastic properties of the coating plays an important role for the stiffening of the cavity. A stress analysis has been achieved on samples by using X-ray diffraction, this technique is the only one that takes into account anisotropy effects. From the results of tensile tests it appears that copper coatings are very fragile and far less ductile than massive metal, it is mainly due to the strong oxidation rate of the coating (about 12%). The hardness of a coating is 20% higher than of massive copper. Other tensile tests have been performed to evaluate the adherence of the coating to the niobium, an adherence force of 50 MPa has been deduced from testing. (A.C.)

  3. Crystallographic orientation-spray formed hypereutectic aluminium-silicon alloys

    Directory of Open Access Journals (Sweden)

    Hamilta de Oliveira Santos

    2005-06-01

    Full Text Available Aluminium-silicon alloys have been wide accepted in the automotive, electric and aerospace industries. Preferred orientation is a very common condition for metals and alloys. Particularly, aluminium induces texture during the forming process. The preparation of an aggregate with completely random crystal orientation is a difficult task. The present work was undertaken to analyse the texture by X-ray diffraction techniques, of three spray formed hypereutectic Al-Si alloys. Samples were taken from a billet of an experimental alloy (alloy 1 and were subsequently hot-rolled and cold-rolled (height reduction, 72% and 70%, respectively. The other used samples, alloys 2 and 3, were taken from cylinders liners. The results from the Laue camera showed texture just in the axial direction of alloy 3. The pole figures also indicated the presence of a typical low intensity deformation texture, especially for alloy 3. The spray formed microstructure, which is very fine, hinders the Al-Si texture formation during mechanical work.

  4. CHARACTERIZATION OF DIESEL SPRAY IMAGES USING A SHAPE PROCESSING METHODOLOGY

    Directory of Open Access Journals (Sweden)

    Cecile Petit

    2011-05-01

    Full Text Available In Diesel engines, a key element in achieving a clean and efficient combustion process is a proper fuel-air mixing, which is a consequence of the fuel spray development and fuel-air interaction inside the engine combustion chamber. The spray structure and behavior are classically described by the length (penetration and width (angle of the spray plume but these parameters do not give any clue on the geometrical injection center and on the spray symmetry. The purpose of this paper is to find out original tools to characterize the Diesel spray: the virtual spray origin is the geometrical injection center, which may (or may not coincide with the injector axis. Another interesting point is the description of the Diesel spray in terms of symmetry: the spray plume internal and external symmetry characterize the spray and the injector performance. Our approach is first to find out the virtual spray origin: after the image segmentation, the spray is coded with the Freeman code and with an original shape coding from which the moments are derived. The symmetry axes are then computed and the spray plumes are discarded (or not for the virtual spray origin computation, which is derived from a Voronoi diagram. The last step is the internal and external spray plume symmetry characterization thanks to correlation and mathematical distances.

  5. Experimental characterization of gasoline sprays under highly evaporating conditions

    Science.gov (United States)

    Khan, Muhammad Mahabat; Sheikh, Nadeem Ahmed; Khalid, Azfar; Lughmani, Waqas Akbar

    2018-05-01

    An experimental investigation of multistream gasoline sprays under highly evaporating conditions is carried out in this paper. Temperature increase of fuel and low engine pressure could lead to flash boiling. The spray shape is normally modified significantly under flash boiling conditions. The spray plumes expansion along with reduction in the axial momentum causes the jets to merge and creates a low-pressure area below the injector's nozzle. These effects initiate the collapse of spray cone and lead to the formation of a single jet plume or a big cluster like structure. The collapsing sprays reduces exposed surface and therefore they last longer and subsequently penetrate more. Spray plume momentum increase, jet plume reduction and spray target widening could delay or prevent the closure condition and limit the penetration (delayed formation of the cluster promotes evaporation). These spray characteristics are investigated experimentally using shadowgraphy, for five and six hole injectors, under various boundary conditions. Six hole injectors produce more collapsing sprays in comparison to five hole injector due to enhanced jet to jet interactions. The spray collapse tendency reduces with increase in injection pressure due high axial momentum of spray plumes. The spray evaporation rates of five hole injector are observed to be higher than six hole injectors. Larger spray cone angles of the six hole injectors promote less penetrating and less collapsing sprays.

  6. Experimental characterization of gasoline sprays under highly evaporating conditions

    Science.gov (United States)

    Khan, Muhammad Mahabat; Sheikh, Nadeem Ahmed; Khalid, Azfar; Lughmani, Waqas Akbar

    2017-12-01

    An experimental investigation of multistream gasoline sprays under highly evaporating conditions is carried out in this paper. Temperature increase of fuel and low engine pressure could lead to flash boiling. The spray shape is normally modified significantly under flash boiling conditions. The spray plumes expansion along with reduction in the axial momentum causes the jets to merge and creates a low-pressure area below the injector's nozzle. These effects initiate the collapse of spray cone and lead to the formation of a single jet plume or a big cluster like structure. The collapsing sprays reduces exposed surface and therefore they last longer and subsequently penetrate more. Spray plume momentum increase, jet plume reduction and spray target widening could delay or prevent the closure condition and limit the penetration (delayed formation of the cluster promotes evaporation). These spray characteristics are investigated experimentally using shadowgraphy, for five and six hole injectors, under various boundary conditions. Six hole injectors produce more collapsing sprays in comparison to five hole injector due to enhanced jet to jet interactions. The spray collapse tendency reduces with increase in injection pressure due high axial momentum of spray plumes. The spray evaporation rates of five hole injector are observed to be higher than six hole injectors. Larger spray cone angles of the six hole injectors promote less penetrating and less collapsing sprays.

  7. COUPLED ATOMIZATION AND SPRAY MODELLING IN THE SPRAY FORMING PROCESS USING OPENFOAM

    DEFF Research Database (Denmark)

    Gjesing, Rasmus; Hattel, Jesper Henri; Fritsching, Udo

    2009-01-01

    The paper presents a numerical model capable of simulating the atomization, break-up and in-flight spray phenomena in the spray forming process. The model is developed and implemented in the freeware code openFOAM. The focus is on studying the coupling effect of the melt break-up phenomena...

  8. In-situ formation of multiphase air plasma sprayed barrier coatings for turbine components

    Science.gov (United States)

    Subramanian, Ramesh

    2001-01-01

    A turbine component (10), such as a turbine blade, is provided which is made of a metal alloy (22) and a base, planar-grained thermal barrier layer (28) applied by air plasma spraying on the alloy surface, where a heat resistant ceramic oxide overlay material (32') covers the bottom thermal barrier coating (28), and the overlay material is the reaction product of the precursor ceramic oxide overlay material (32) and the base thermal barrier coating material (28).

  9. Fatigue life of layered metallic and ceramic plasma sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Kovářík, O.; Haušild, P.; Siegl, J.; Matějíček, Jiří; Davydov, V.

    2014-01-01

    Roč. 3, July (2014), s. 586-591 ISSN 2211-8128. [European Conference on Fracture (ECF20)/20./. Trondheim, 30.06.2014-04.07.2014] R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : functionally graded materials * fatigue life * neutron diffraction * grit blasting Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://www.sciencedirect.com/science/article/pii/S2211812814000984#

  10. Stress corrosion cracking of austenitic weld deposits in a salt spray environment

    International Nuclear Information System (INIS)

    Cai, J.B.; Yu, C.; Shiue, R.K.; Tsay, L.W.

    2015-01-01

    ER 308L and 309LMo were utilized as the filler metals for the groove and overlay welds of a 304L stainless steel substrate, which was prepared via a gas tungsten arc-welding process in multiple passes. U-bend and weight-loss tests were conducted by testing the welds in a salt spray containing 10 wt% NaCl at 120 °C. The dissolution of the skeletal structure in the fusion zone (FZ) caused the stress corrosion cracking (SCC) of the weld. The FZ in the cold-rolled condition showed the longest single crack length in the U-bend tests. Moreover, sensitization treatment at 650 °C for 10 h promoted the formation of numerous fine cracks, which resulted in a high SCC susceptibility. The weight loss of the deposits was consistent with the SCC susceptibility of the welds in a salt spray. The 309LMo deposit was superior to the 308L deposit in the salt spray. - Highlights: • ER 308L and 309LMo were utilized as fillers for the groove and overlay welds of a 304L SS. • U-bend and weight-loss tests in a salt spray containing 10 wt% NaCl at 120 °C were performed. • The dissolution of solidified structure caused the SCC of the welds in a salt spray. • Sensitization treatment increased the weight loss and SCC susceptibility of the deposits. • The weight loss of the weld deposits was related to their SCC susceptibility in a salt spray.

  11. Testing of Flame Sprayed Al2O3 Matrix Coatings Containing TiO2

    Directory of Open Access Journals (Sweden)

    Czupryński A.

    2016-09-01

    Full Text Available The paper presents the results of the properties of flame sprayed ceramic coatings using oxide ceramic materials coating of a powdered aluminium oxide (Al2O3 matrix with 3% titanium oxide (TiO2 applied to unalloyed S235JR grade structural steel. A primer consisting of a metallic Ni-Al-Mo based powder has been applied to plates with dimensions of 5×200×300 mm and front surfaces of Ø40×50 mm cylinders. Flame spraying of primer coating was made using a RotoTec 80 torch, and an external coating was made with a CastoDyn DS 8000 torch. Evaluation of the coating properties was conducted using metallographic testing, phase composition research, measurement of microhardness, substrate coating adhesion (acc. to EN 582:1996 standard, erosion wear resistance (acc. to ASTM G76-95 standard, and abrasive wear resistance (acc. to ASTM G65 standard and thermal impact. The testing performed has demonstrated that flame spraying with 97% Al2O3 powder containing 3% TiO2 performed in a range of parameters allows for obtaining high-quality ceramic coatings with thickness up to ca. 500 µm on a steel base. Spray coating possesses a structure consisting mainly of aluminium oxide and a small amount of NiAl10O16 and NiAl32O49 phases. The bonding primer coat sprayed with the Ni-Al-Mo powder to the steel substrate and external coating sprayed with the 97% Al2O3 powder with 3% TiO2 addition demonstrates mechanical bonding characteristics. The coating is characterized by a high adhesion to the base amounting to 6.5 MPa. Average hardness of the external coating is ca. 780 HV. The obtained coatings are characterized by high erosion and abrasive wear resistance and the resistance to effects of cyclic thermal shock.

  12. Cold sprayed WO3 and TiO2 electrodes for photoelectrochemical water and methanol oxidation in renewable energy applications.

    Science.gov (United States)

    Haisch, Christoph; Schneider, Jenny; Fleisch, Manuel; Gutzmann, Henning; Klassen, Thomas; Bahnemann, Detlef W

    2017-10-03

    Films prepared by cold spray have potential applications as photoanodes in electrochemical water splitting and waste water purification. In the present study cold sprayed photoelectrodes produced with WO 3 (active under visible light illumination) and TiO 2 (active under UV illumination) on titanium metal substrates were investigated as photoanodes for the oxidation of water and methanol, respectively. Methanol was chosen as organic model pollutant in acidic electrolytes. Main advantages of the cold sprayed photoelectrodes are the improved metal-semiconductor junctions and the superior mechanical stability. Additionally, the cold spray method can be utilized as a large-scale electrode fabrication technique for photoelectrochemical applications. Incident photon to current efficiencies reveal that cold sprayed TiO 2 /WO 3 photoanodes exhibit the best photoelectrochemical properties with regard to the water and methanol oxidation reactions in comparison with the benchmark photocatalyst Aeroxide TiO 2 P25 due to more efficient harvesting of the total solar light irradiation related to their smaller band gap energies.

  13. Influence of Bond Coat on HVOF-Sprayed Gradient Cermet Coating on Copper Alloy

    Science.gov (United States)

    Ke, Peng; Cai, Fei; Chen, Wanglin; Wang, Shuoyu; Ni, Zhenhang; Hu, Xiaohong; Li, Mingxi; Zhu, Guanghong; Zhang, Shihong

    2017-06-01

    Coatings are required on mold copper plates to prolong their service life through enhanced hardness, wear resistance, and oxidation resistance. In the present study, NiCr-30 wt.%Cr3C2 ceramic-metallic (cermet) layers were deposited by high velocity oxy-fuel (HVOF) spraying on different designed bond layers, including electroplated Ni, HVOF-sprayed NiCr, and double-decker Ni-NiCr. Annealing was also conducted on the gradient coating (GC) with NiCr bond layer to improve the wear resistance and adhesion strength. Coating microstructure was investigated by scanning electron microscopy and x-ray diffraction analysis. Mechanical properties including microhardness, wear resistance, and adhesion strength of the different coatings were evaluated systematically. The results show that the types of metallic bond layer and annealing process had a significant impact on the mechanical properties of the GCs. The GCs with electroplated Ni bond layer exhibited the highest adhesion strength (about 70 MPa). However, the GC with HVOF-sprayed NiCr bond layer exhibited better wear resistance. The wear resistance and adhesion strength of the coating with NiCr metallic bond layer were enhanced after annealing.

  14. Containment atmosphere response to external sprays

    Energy Technology Data Exchange (ETDEWEB)

    Green, J.; Almenas, K. [Univ. of Maryland, College Park, MD (United States)

    1995-09-01

    The application of external sprays to a containment steel shell can be an effective energy removal method and has been proposed in the passive AP-600 design. Reduction of the steel shell temperature in contact with the containment atmosphere enhances both heat and mass transfer driving forces. Large scale experimental data in this area is scarce, therefore the measurements obtained from the E series tests conducted at the German HDR facility deserve special attention. These long term tests simulated various severe accident conditions, including external spraying of the hemispherical steel shell. This investigation focuses upon the integral response of the HDR containment atmosphere during spray periods and upon methods by which lumped parameter system codes, like CONTAIN, model the underlying condensation phenomena. Increases in spray water flowrates above a minimum value were ineffective at improving containment pressure reduction since the limiting resistance for energy transfer lies in the noncondensable-vapor boundary layer at the inner condensing surface. The spray created an unstable condition by cooling the upper layers of a heated atmosphere and thus inducing global natural circulation flows in the facility and subsequently, abrupt changes in lighter-than-air noncondensable (J{sub 2}/He) concentrations. Modeling results using the CONTAIN code are outlined and code limitations are delineated.

  15. Metals removal from spent salts

    Science.gov (United States)

    Hsu, Peter C.; Von Holtz, Erica H.; Hipple, David L.; Summers, Leslie J.; Brummond, William A.; Adamson, Martyn G.

    2002-01-01

    A method and apparatus for removing metal contaminants from the spent salt of a molten salt oxidation (MSO) reactor is described. Spent salt is removed from the reactor and analyzed to determine the contaminants present and the carbonate concentration. The salt is dissolved in water, and one or more reagents may be added to precipitate the metal oxide and/or the metal as either metal oxide, metal hydroxide, or as a salt. The precipitated materials are filtered, dried and packaged for disposal as waste or can be immobilized as ceramic pellets. More than about 90% of the metals and mineral residues (ashes) present are removed by filtration. After filtration, salt solutions having a carbonate concentration >20% can be spray-dried and returned to the reactor for re-use. Salt solutions containing a carbonate concentration ion exchange column, which yields salt solutions that contain less than 1.0 ppm of contaminants.

  16. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    Science.gov (United States)

    Farmer, Joseph C [Tracy, CA; Wong, Frank M. G. [Livermore, CA; Haslam, Jeffery J [Livermore, CA; Yang, Nancy [Lafayette, CA; Lavernia, Enrique J [Davis, CA; Blue, Craig A [Knoxville, TN; Graeve, Olivia A [Reno, NV; Bayles, Robert [Annandale, VA; Perepezko, John H [Madison, WI; Kaufman, Larry [Brookline, MA; Schoenung, Julie [Davis, CA; Ajdelsztajn, Leo [Walnut Creek, CA

    2009-11-17

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  17. Investigation of spray characteristics in a spray-guided DISI engine using PLIF and LDV

    International Nuclear Information System (INIS)

    Yan, Y; Gashi, S; Nouri, J M; Lockett, R D; Arcoumanis, C

    2007-01-01

    The spray characteristics of a prototype piezo pintle-type injector are investigated in a single-cylinder optical direct injection spark ignition (DISI) engine based on the spray-guided concept where mixture preparation is dominated by the spray dynamics. The high-pressure piezo electric injector has an annular nozzle providing a hollow cone spray. Planar Laser-induced Fluorescence (PLIF) and 2-dimensional Mie scattering were used to study the spray structure and characteristics under different in-cylinder back pressures and to obtain cycle resolved measurements of the planar fuel distribution inside the cylinder. The obtained results give information about the extent of charge stratification, spray stability and fuel/air mixture formation process under operating conditions. PLIF results revealed that there is a rich mixture at the spark plug position for all these conditions, ensuring stable combustion over the entire engine operating range. In addition, LDV measurements were carried out in order to provide information on the in-cylinder flow field near the spark plug, and to assess its influence on the mixture formation process. LDV results showed that the influence of the flow field strength during the late compression injection on the liquid fuel spray structure is low. The tumble generated in the cylinder is transformed into turbulence at the end of the compression stroke, which aids fuel evaporation and vapour dispersion just before ignition

  18. Analysis of polydisperse fuel spray flame

    Science.gov (United States)

    Nave, Ophir; Lehavi, Yaron; Ajadi, Suraju; Gol'dshtein, Vladimir

    2017-02-01

    In this paper we analyzed the model of polydisperse fuel spray flame by using the sectional approach to describe the droplet-droplet interaction within the spray. The radii of the droplets are described by a probability density function. Our numerical simulations include a comparative analysis between three empirical droplet size distributions: the Rosin-Rammler distribution, the log-normal distribution and the Nakiyama-Tanasawa distribution. The log-normal distribution was found to produce a reasonable approximation to both the number and volume size distribution function. In addition our comparative analysis includes the application of the homotopy analysis method which yields convergent solutions for all values of the relevant parameters. We compared the above results to experimental fuel spray data such as {it{Tetralin}}, n-{it{Decane}}, and n-{it{Heptane}}.

  19. Silver nasal sprays: misleading Internet marketing.

    Science.gov (United States)

    Gaslin, Michael T; Rubin, Cory; Pribitkin, Edmund A

    2008-04-01

    Long-term use of silver-containing products is associated with a permanent bluish-gray discoloration of the skin known as argyria, but they remain widely available despite several measures by the FDA to regulate them. Several recent case reports have described the occurrence of argyria as a result of using these "natural" products. We used the five most common Internet search engines to find Web sites providing information on silver-containing nasal sprays. Of 49 Web sites analyzed, only 2 (4%) mentioned argyria as a possible complication, although 30 (61%) did caution against long-term use. Eight sites (16%) made specific claims about the health benefits of the product. All 49 sites (100%) provided direct or indirect links to buy silver-containing nasal sprays. We conclude that information about silver-containing nasal sprays on the Internet is misleading and inaccurate. Therefore, otolaryngologists should be aware of the misinformation their patients may be receiving about these products.

  20. Water spray assisted ultrashort laser pulse ablation

    International Nuclear Information System (INIS)

    Silvennoinen, M.; Kaakkunen, J.J.J.; Paivasaari, K.; Vahimaa, P.

    2013-01-01

    Highlights: ► We show the novel method to use multibeam processing with ultrashort pulses efficiently. ► Sprayed thin water layer on ablation zone enhances ablation rate and quality. ► In some cases this method also enables ablation of the deeper and straighter holes compared to ones made without the water layer. ► Method also makes possible to directly write features without the self-organizing structures. - Abstract: We have studied femtosecond ablation under sprayed thin water film and its influence and benefits compared with ablation in the air atmosphere. These have been studied in case of the hole and the groove ablation using IR femtosecond laser. Water enhances the ablation rate and in some situations it makes possible to ablate the holes with a higher aspect ratio. While ablating the grooves, the water spray allows using the high fluences without the generation of the self-organized structures.

  1. Characterization and spray drying of lipase produced by the endophytic fungus Cercospora kikuchii

    Directory of Open Access Journals (Sweden)

    T. A. Costa-Silva

    2014-12-01

    Full Text Available A lipase from the endophytic fungus Cercospora kikuchii was purified, biochemically characterized and the effects of spray drying on stabilization of the purified enzyme were studied. The lipase was purified 9.31-fold with recovery of 26.6% and specific activity of 223.6 U/mg. The optimum pH and temperature were 4.6 and 35 ºC, respectively, while the Vmax was 10.28 µmol/min.mg-1 protein and Km 0.0324 mM. All the metal ions tested enhanced the enzyme activity. The lipase retained almost 100% activity in the presence of strong oxidants and was also resistant to Triton X, Tween 80 and 20 and SDS, as well as to proteases. The purified lipase was spray dried and kept until 85.2% of enzymatic activity. At least 70% of the enzymatic activity was maintained for spray dried purified lipase during the storage period. The lipase produced by Cercospora kikuchii has properties useful for industrial application and showed adequate stabilization and retention of its enzymatic activity after spray drying.

  2. Optimization of Cold Spray Deposition of High-Density Polyethylene Powders

    Science.gov (United States)

    Bush, Trenton B.; Khalkhali, Zahra; Champagne, Victor; Schmidt, David P.; Rothstein, Jonathan P.

    2017-10-01

    When a solid, ductile particle impacts a substrate at sufficient velocity, the resulting heat, pressure and plastic deformation can produce bonding between the particle and the substrate. The use of a cool supersonic gas flow to accelerate these solid particles is known as cold spray deposition. The cold spray process has been commercialized for some metallic materials, but further research is required to unlock the exciting potential material properties possible with polymeric particles. In this work, a combined computational and experimental study was employed to study the cold spray deposition of high-density polyethylene powders over a wide range of particle temperatures and impact velocities. Cold spray deposition of polyethylene powders was demonstrated across a range broad range of substrate materials including several different polymer substrates with different moduli, glass and aluminum. A material-dependent window of successful deposition was determined for each substrate as a function of particle temperature and impact velocity. Additionally, a study of deposition efficiency revealed the optimal process parameters for high-density polyethylene powder deposition which yielded a deposition efficiency close to 10% and provided insights into the physical mechanics responsible for bonding while highlighting paths toward future process improvements.

  3. Microstructural characteristics of spray formed zircon sand reinforced LM13 composite

    Energy Technology Data Exchange (ETDEWEB)

    Kaur, Kamalpreet [School of Physics and Materials Science, Thapar University, Patiala, Punjab 147 004 (India); Pandey, O.P., E-mail: oppandey@thapar.ed [School of Physics and Materials Science, Thapar University, Patiala, Punjab 147 004 (India)

    2010-08-06

    Aluminum metal matrix composites (MMC) are one of the attractive light weight substance which find their application in automotive and aerospace industries. In the present work spray forming technique has been used to prepare zircon sand reinforced LM13 alloy. The spray formed composite and base alloy were characterized using optical and scanning electron microscopes. The thermal analysis of the base alloy, zircon sand particles and reinforced composite has been done with differential thermal analyzer and dilatometer to see its applicability at high temperature. The microstructural features and hardness of spray formed LM13/zircon sand composite revealed equiaxed morphology with nearly uniform distribution of zircon sand particles in the middle of preform as well as good particle/matrix interfacial bonding. The linear expansion coefficient of base alloy is found to be 8.67 x 10{sup -6} K{sup -1} and for spray formed composite is 8.38 x 10{sup -6} K{sup -1} (5% V{sub f} of zircon sand) and 9.11 x 10{sup -6} K{sup -1} (15% V{sub f} of zircon sand) in 25-465 {sup o}C temperature limit, which is quite comparable indicating good interfacial bonding.

  4. Analytical methods to characterize heterogeneous raw material for thermal spray process: cored wire Inconel 625

    Science.gov (United States)

    Lindner, T.; Bonebeau, S.; Drehmann, R.; Grund, T.; Pawlowski, L.; Lampke, T.

    2016-03-01

    In wire arc spraying, the raw material needs to exhibit sufficient formability and ductility in order to be processed. By using an electrically conductive, metallic sheath, it is also possible to handle non-conductive and/or brittle materials such as ceramics. In comparison to massive wire, a cored wire has a heterogeneous material distribution. Due to this fact and the complex thermodynamic processes during wire arc spraying, it is very difficult to predict the resulting chemical composition in the coating with sufficient accuracy. An Inconel 625 cored wire was used to investigate this issue. In a comparative study, the analytical results of the raw material were compared to arc sprayed coatings and droplets, which were remelted in an arc furnace under argon atmosphere. Energy-dispersive X-ray spectroscopy (EDX) and X-ray fluorescence (XRF) analysis were used to determine the chemical composition. The phase determination was performed by X-ray diffraction (XRD). The results were related to the manufacturer specifications and evaluated in respect to differences in the chemical composition. The comparison between the feedstock powder, the remelted droplets and the thermally sprayed coatings allows to evaluate the influence of the processing methods on the resulting chemical and phase composition.

  5. Micrometeorological measurements during the Blackmo 88 spray trials

    Science.gov (United States)

    D. E. Anderson; D. R. Miller; Y. S. Wang; W. E. Yendol; M. L. McManus

    1991-01-01

    Instrumentation was arrayed on a 120 foot tower to detail the local atmospheric conditions during the Blackmo 88 spray experiment. Measurements were continuous for 30 minute periods encompassing each spray pass.

  6. Numerical Study on Fan Spray for Gasoline Direct Injection Engines

    OpenAIRE

    Shirabe, Naotaka; Sato, Takaaki; Murase, Eiichi

    2003-01-01

    In gasoline direct injection engines, it is important to optimize fuel spray characteristics, which strongly affect stratified combustion process. Spray simulation is expected as a tool for optimizing the nozzle design. Conventional simulation method, how

  7. Spray Rolling Aluminum Strip for Transportation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  8. SPIRT-NRC. Containment Spray Iodine Removal

    Energy Technology Data Exchange (ETDEWEB)

    Postma, A.K. [Benton City Technology, Washington, DC (United States); Sherry, R.R.; Tam, P.S. [United States Nuclear Regulatory Commission, Washington, DC (United States)

    1988-01-01

    SPIRT predicts the washout of airborne contaminants in containment vessels under postulated loss-of-coolant accident (LOCA) conditions. SPIRT calculates iodine removal constants (lambdas) for post-LOCA containment spray systems. It evaluates the effect of the spectrum of drop sizes emitted by the spray nozzles,the effect of drop coalescence, and the precise solution of the time-dependent diffusion equation. STEAM-67 routines are included for calculating the properties of steam and water according to the 1967 ASME Steam Tables.

  9. Study on plasma sprayed boron carbide coating

    Science.gov (United States)

    Zeng, Yi; Lee, Soo W.; Ding, Chuanxian

    2002-03-01

    The microstructure, phase composition, and mechanical properties of boron carbide coatings formed by atmospheric plasma spraying (APS) are studied in the present work. The boron carbide coating with high microhardness and low porosity could be produced by APS. The decomposition of boron carbide powder during the plasma spray process would result in the formation of the BxC phase and an increase of the carbon phase, which is confirmed by transmission electron microscopy, x-ray photoelectron spectroscopy, and x-ray diffraction results.

  10. Process for the disposal of alkali metals

    International Nuclear Information System (INIS)

    Lewis, L.C.

    1979-01-01

    The invention describes a method of disposing of alkali metals by forming a solid waste for storage. The method comprises preparing an aqueous disposal solution of at least 55 weight percent alkali metal hydroxide, heating the alkali metal to melting temperature to form a feed solution, and spraying the molten feed solution into the disposal solution. The alkali metal reacts with the water in the disposal solution in a controlled reaction which produces alkali metal hydroxide, hydrogen and heat and thereby forms a solution of alkali metal hydroxides. Water is added to the solution in amounts sufficient to maintain the concentration of alkali metal hydroxides in the solution at 70 to 90 weight percent, and to maintain the temperature of the solution at about the boiling point. Removing and cooling the alkali metal hydroxide solution thereby forms a solid waste for storage. The method is particularly applicable to radioactive alkali metal reactor coolant. (auth)

  11. Deodorant spray: a newly identified cause of cold burn.

    Science.gov (United States)

    May, Ulrich; Stirner, Karl-Heinz; Lauener, Roger; Ring, Johannes; Möhrenschlager, Matthias

    2010-09-01

    Two patients encountered a first-degree cold burn after use of a deodorant spray. The spray-nozzle to skin-surface distance was approximately 5 cm, and the spraying lasted approximately 15 seconds. Under laboratory conditions, the deodorant in use was able to induce a decline in temperature of >60 degrees C. These 2 cases highlight a little-known potential for skin damage by deodorant sprays if used improperly.

  12. Structural, electrical and optical studies on spray-deposited ...

    Indian Academy of Sciences (India)

    Structural, electrical and optical studies on spray-deposited ZnO. Table 1. Spray parameters for film deposition. Spray parameter. Value. Concentration of zinc acetate solution. 0.1 M. Nozzle–substrate ..... [13] F Paraguay, D M Miki-Yoshida, J Morales, J Solis and W Estrada, Thin Solid Films 373, 137. (2000). [14] B Baruwati ...

  13. A Grey-Box Model for Spray Drying Plants

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2013-01-01

    Multi-stage spray drying is an important and widely used unit operation in the production of food powders. In this paper we develop and present a dynamic model of the complete drying process in a multi-stage spray dryer. The dryer is divided into three stages: The spray stage and two fluid bed...

  14. 92 Assessment of Heavy Metals Pollution in Dumpsites in Ilorin ...

    African Journals Online (AJOL)

    Choice-Academy

    mercury, manganese from batteries, insect sprays, nail, polish, cleaners, ... as to determine the relative mobility of toxic metals in the soil and ... Fig 2A-E is bar charts describing comparative extractions of metals using dilute and conc HNO3 as extractant. It is evident from Table 3 and Fig. 2A-E that conc. HNO3 was a better ...

  15. Copper-Tungsten Composites Sprayed by HVOF

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Zahálka, F.; Bensch, Jan; Chi, W.; Sedláček, J.

    2008-01-01

    Roč. 17, č. 2 (2008), s. 177-180 ISSN 1059-9630 Institutional research plan: CEZ:AV0Z20430508 Keywords : Thermally sprayed coatings * tungsten * copper * HVOF Subject RIV: JG - Metallurgy Impact factor: 1.200, year: 2008 http://www.springerlink.com/content/120439/

  16. Commissioning of laser assisted cold spraying technology

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2012-10-01

    Full Text Available This study demonstrates the potential of a newly designed, assembled and commissioned laser assisted cold spraying (LACS) technology at the National Laser Centre, Pretoria, South Africa, to deposit Al-12wt%Si coatings on stainless steel substrate...

  17. The erosive potential of candy sprays

    NARCIS (Netherlands)

    Gambon, D.L.; Brand, H.S.; Nieuw Amerongen, A.V.

    2009-01-01

    Objective To determine the erosive potential of seven different commercially available candy sprays in vitro and in vivo. Material and methods The erosive potential was determined in vitro by measuring the pH and neutralisable acidity. The salivary pH and flow rate were measured in healthy

  18. Plasma sprayed basalt/chromium oxide coatings

    Czech Academy of Sciences Publication Activity Database

    Ageorges, H.; Medarhri, Z.; Ctibor, Pavel; Fauchais, P.

    2007-01-01

    Roč. 11, č. 1 (2007), s. 71-82 ISSN 1093-3611 Institutional research plan: CEZ:AV0Z20430508 Keywords : Chromia, basalt * plasma spraying * microstructure * phase analysis Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.268, year: 2007

  19. Dielectric properties of plasma sprayed silicates

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Neufuss, Karel; Dubský, Jiří; Chráska, Pavel

    -, č. 31 (2005), s. 315-321 ISSN 0272-8842 R&D Projects: GA ČR(CZ) GA202/03/0708 Institutional research plan: CEZ:AV0Z20430508 Keywords : Optical microscopy * electrical properties * silicates * insulators * plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.702, year: 2005

  20. Plasma Sprayed Coatings for RF Wave Absorption

    Czech Academy of Sciences Publication Activity Database

    Nanobashvili, S.; Matějíček, Jiří; Žáček, František; Stöckel, Jan; Chráska, Pavel; Brožek, Vlastimil

    307-311, - (2002), s. 1334-1338 ISSN 0022-3115 Grant - others:COST(XE) Euratom DV4/04(TWO) Institutional research plan: CEZ:AV0Z2043910 Keywords : boron carbide, thermal spray coatings, fusion materials, RF wave absorption Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.730, year: 2002

  1. PAINT SPRAY BOOTH MODIFICATIONS FOR RECIRCULATION VENTILATION

    Science.gov (United States)

    The control of emissions from spray painting operations has historically been cost prohibitive, due to the high exhaust flow rates coupled with low volatile organic compound (VOC) and hazardous air pollutant (HAP) Concentrations. Past studies, conducted by the U.S. EPA and U.S. ...

  2. Remarks on the 'Spray-Paint' Issue

    OpenAIRE

    Okuno, Tadanori

    1991-01-01

    It is generally believed that the locative variant of the 'spray-paint' construction makesthe object NP partitive in a certain sense while the transposed one makes it holistic.Arguing that there are in fact many more factors operative, this paper attempts to get aclearer perspective on the issue.

  3. Aerodynamic characteristics of swirling spray flames

    International Nuclear Information System (INIS)

    Presser, C.; Gupta, A.K.; Semerjian, H.G.

    1993-01-01

    In this paper the effect of swirl on droplet transport processes is examined in a pressure-atomized, hollow-cone kerosene spray, introduced into coflowing nonswirling and swirling air flow fields. An ensemble light scattering technique, based on measurement of the polarization ratio, provided spatially resolved measurements on the local values of droplet mean size and number density in dense regions of the nonburning spray. Laser velocimetry was employed to measure the axial, radial, and tangential velocity components of the droplets and combustion air stream. Droplet velocity distributions and time histories provided information on the transport of individual droplets under nonburning and burning conditions. high-speed cinemathography, short-exposure photography, and video movies were also employed to observe the global features of the spray flame. The results reveal that the spray flame has a complex three-dimensional structure. The introduction of swirl to the combustion air modifies the droplet/air velocity field in addition to the spatial distribution of droplet size and number density

  4. Consolidation of tungsten disilicide by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Matějíček, Jiří; Rohan, Pavel; Janča, J.

    2007-01-01

    Roč. 52, č. 3 (2007), s. 311-320 ISSN 0001-7043 R&D Projects: GA ČR(CZ) GA104/05/0540 Institutional research plan: CEZ:AV0Z20430508 Keywords : Water stabilized plasma * tungsten disilicide * plasma deposition * thermal spray coatings Subject RIV: JJ - Other Materials

  5. X-ray vision of fuel sprays

    International Nuclear Information System (INIS)

    Wang, J.

    2005-01-01

    With brilliant synchrotron X-ray sources, microsecond time-resolved synchrotron X-ray radiography and tomography have been used to elucidate the detailed three-dimensional structure and dynamics of high-pressure high-speed fuel sprays in the near-nozzle region. The measurement allows quantitative determination of the fuel distribution in the optically impenetrable region owing to the multiple scattering of visible light by small atomized fuel droplets surrounding the jet. X-radiographs of the jet-induced shock waves prove that the fuel jets become supersonic under appropriate injection conditions and that the quantitative analysis of the thermodynamic properties of the shock waves can also be derived from the most direct measurement. In other situations where extremely axial-asymmetric sprays are encountered, mass deconvolution and cross-sectional fuel distribution models can be computed based on the monochromatic and time-resolved X-radiographic images collected from various rotational orientations of the sprays. Such quantitative analysis reveals the never-before-reported characteristics and most detailed near-nozzle mass distribution of highly transient fuel sprays

  6. HVOF Combustion spraying of inconel powder

    Science.gov (United States)

    Varacalle, D. J.; Ortiz, M. G.; Miller, C. S.; Steeper, T. J.; Rotolico, A. J.; Nerz, J.; Rlggs, W. L.

    1993-06-01

    A major trend in the thermal spray industry has been to increase the gas jet velocity to obtain better coating attributes. One emerging technology now used in industry is the high-velocity oxygen fuel process (HVOF). High-velocity spray guns combine oxygen and a fuel gas to generate heat and extremely high particle velocities. In this study, Inconel 718 powder was deposited on steel substrates. The primary coating function was electrical resistivity for a heater application. Experiments were conducted using a Taguchi L8 statistical fractional/factorial design parametric study. The Taguchi experiment evaluated the effect of six HVOF processing variables on the measured responses. The parameters were oxygen flow, fuel flow, air envelope gas flow, powder feed rate, spray distance, and nozzle configuration. The coatings were characterized by hardness tests, surface profilometry, optical metallography, and image analysis. This article investigates coating hardness, porosity, surface roughness, deposition efficiency, and microstructure with respect to the influence of the processing parameters. Analytical studies were conducted to investigate gas, particle, and coating dynamics for two of the HVOF thermal spray experiments.

  7. Computational Modeling of Turbulent Spray Combustion

    NARCIS (Netherlands)

    Ma, L.

    2016-01-01

    The objective of the research presented in this thesis is development and validation of predictive models or modeling approaches of liquid fuel combustion (spray combustion) in hot-diluted environments, known as flameless combustion or MILD combustion. The goal is to combine good physical insight,

  8. Fullerene monolayer formation by spray coating

    Czech Academy of Sciences Publication Activity Database

    Červenka, Jiří; Flipse, C.F.J.

    2010-01-01

    Roč. 21, č. 6 (2010), 065302/1-065302/7 ISSN 0957-4484 Institutional research plan: CEZ:AV0Z10100521 Keywords : monolayer * spray coating * fullerene * atomic force microscopy * scanning tunnelling microscopy * electronic structure * graphite * gold Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.644, year: 2010

  9. Laser treatment of plasma sprayed HA coatings

    NARCIS (Netherlands)

    Khor, KA; Vreeling, A; Dong, ZL; Cheang, P

    1999-01-01

    Laser treatment was conducted on plasma sprayed hydroxyapatite (HA) coatings using a Nd-YAG pulse laser. Various laser parameters were investigated. The results showed that the HA surface melted when an energy level of greater than or equal to 2 J and a spot size of 2 mm was employed during

  10. The Leidenfrost effect during spray pyrolysis of nickel oxide-gadolinia doped ceria composite thin films

    Energy Technology Data Exchange (ETDEWEB)

    Muecke, Ulrich P. [ETH Zurich, Department of Materials, Nonmetallic Inorganic Materials, Wolfgang-Pauli-Str. 10, CH-8093 Zurich (Switzerland)], E-mail: ulrich.muecke@mat.ethz.ch; Messing, Gary L. [Pennsylvania State University, Materials Science and Engineering, 121 Steidle Bldg., University Park, PA 16802 (United States)], E-mail: messing@ems.psu.edu; Gauckler, Ludwig J. [ETH Zurich, Department of Materials, Nonmetallic Inorganic Materials, Wolfgang-Pauli-Str. 10, CH-8093 Zurich (Switzerland)], E-mail: ludwig.gauckler@mat.ethz.ch

    2009-01-01

    NiO-Ce{sub 0.8}Gd{sub 0.2}O{sub 1.9-x} (CGO) thin films were prepared by air blast spray pyrolysis with precursors containing nickel nitrate, cerium nitrate and gadolinium chloride in ethanol and a high boiling point organic solvent. Precursors containing solvents with boiling points between 120 and 314 deg. C were sprayed on sapphire, silicon, Foturan, yttria stabilized zirconia and CGO at different substrate surface temperatures. A maximum deposition temperature, above which film deposition ceased completely, was observed. The limiting temperature for film formation was correlated with the Leidenfrost phenomenon. At temperatures above the Leidenfrost point of the precursor, the sprayed droplets do not impact and spread on the substrate surface but levitate on a vapour cushion above the substrate and are swept away by the air stream. The Leidenfrost point of a precursor was found to depend on the solvent boiling point, the metal salt concentration and the thermal properties of the substrate expressed as the product of density, thermal conductivity and heat capacity. The maximum deposition temperature increased with increasing solvent boiling point or metal salt concentration and with decreasing product of density, thermal conductivity and heat capacity of the substrate.

  11. Comparison between alkali heat treatment and sprayed hydroxyapatite coating on thermally-sprayed rough Ti surface in rabbit model: Effects on bone-bonding ability and osteoconductivity.

    Science.gov (United States)

    Kawai, Toshiyuki; Takemoto, Mitsuru; Fujibayashi, Shunsuke; Tanaka, Masashi; Akiyama, Haruhiko; Nakamura, Takashi; Matsuda, Shuichi

    2015-07-01

    In this study, we investigated the effect of different surface treatments (hydroxyapatite (HA) coating, alkali heat treatment, and no treatment) on the ability of bone to bond to a rough arc-sprayed Ti metal surface, using rabbit models. The bone-to-implant contacts for untreated, HA-coated, and alkali heat-treated implants were 21.2%, 72.1%, and 33.8% at 4 weeks, 21.8%, 70.9%, and 30.0% at 8 weeks, and 16.3%, 70.2%, and 29.9% at 16 weeks, respectively (n = 8). HA -coated implants showed significantly higher bone-to-implant contacts than the untreated and alkali heat-treated implants at all the time point, whereas alkali heat-treated implants showed significantly higher bone-to-implant contacts than untreated implants at 4 and 16 weeks. The failure loads in a mechanical test for untreated, HA coated, alkali heat-treated plates were 65.4 N, 70.7 N, and 90.8 N at 4 weeks, 76.1 N, 64.7 N, and 104.8 N at 8 weeks and 88.7 N, 92.6 N, and 118.5 N at 16 weeks, respectively (n = 8). The alkali heat-treated plates showed significantly higher failure loads than HA-coated plates at 8 and 16 weeks. The difference between HA-coated plates and untreated plates were not statistically significant at any time point. Thus HA coating, although it enables high bone-to-implant contact, may not enhance the bone-bonding properties of thermally-sprayed rough Ti metal surfaces. In contrast, alkali heat treatment can be successfully applied to thermally-sprayed Ti metal to enhance both bone-to-implant contact and bone-bonding strength. © 2014 Wiley Periodicals, Inc.

  12. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  13. Water spray ventilator system for continuous mining machines

    Science.gov (United States)

    Page, Steven J.; Mal, Thomas

    1995-01-01

    The invention relates to a water spray ventilator system mounted on a continuous mining machine to streamline airflow and provide effective face ventilation of both respirable dust and methane in underground coal mines. This system has two side spray nozzles mounted one on each side of the mining machine and six spray nozzles disposed on a manifold mounted to the underside of the machine boom. The six spray nozzles are angularly and laterally oriented on the manifold so as to provide non-overlapping spray patterns along the length of the cutter drum.

  14. Heavy metals processing near-net-forming summary progress report

    Energy Technology Data Exchange (ETDEWEB)

    Watson, L.D. [Custom Spray Technologies, Inc., Rigby, ID (United States); Thompson, J.E. [Martin Marietta Energy Systems, Inc., Oak Ridge, TN (United States)

    1994-09-01

    This study utilized a converging-diverging nozzle to spray-form an alloy having a weight percent composition of 49.6% iron, 49.6% tungsten, and 0.8% carbon into samples for analysis. The alloy was a surrogate that displayed metallurgical characteristics similar to the alloys used in the heavy metals processing industry. US DOE facilities are evaluating advanced technologies which can simplify component fabrication, reduce handling steps, and minimize final machining. The goal of producing net-shaped components can be approached from several directions. In spray forming, molten metal is converted by a nozzle into a plume of fine droplets which quickly cool in flight and solidify against a substrate. The near-final dimension product that is formed receives additional benefits from rapid solidification. This single-step processing approach would aid the heavy metals industry by streamlining fabrication, improving production yields, and minimizing the generation of processing wastes. This Program effort provided a large selection of as-sprayed specimens. These samples were sprayed with gas-to-metal mass ratios ranging from 0.8:1 to 4:1. Samples targeted for analysis were produced from different spray conditions. Metallography on some samples revealed areas that were fully dense and homogeneous at 5,000X. These areas averaged grain sizes of 1 micron diameter. Other samples when viewed at 2,000X were highly segregated in the 10 micron diameter range. Deposit efficiencies of greater than 90% were demonstrated using the untailored spray system. Discharge gases were analyzed and two categories of particles were identified. One category of particle had a chemical composition characteristic of the alloy being sprayed and the second type of particle had a chemical composition characteristic of the ceramics used in the spray system component fabrication. Particles ranged in size from 0.07 to 3 microns in diameter. 8 refs., 67 figs., 20 tabs.

  15. Development of a biodegradable sirolimus-eluting stent coated by ultrasonic atomizing spray.

    Science.gov (United States)

    Kim, Soon-Joong; Park, Jae-Geun; Kim, Jung Ho; Heo, Jung Sun; Choi, Jeong-Woo; Jang, Yang-Soo; Yoon, Junghan; Lee, Seung Jin; Kwon, Il Keun

    2011-07-01

    In this study, poly(D,L lactic-co-glycolic acid) (PLGA) was used as a drug carrier to generate two types of stents loaded with different concentrations of sirolimus. These stents were prepared by ultrasonic atomizing spray coating. Ultrasonic atomizing spray nozzle uses a low-pressure air/gas to produce a soft, highly focused beam of small spray drops. An isolated hypotube delivers liquid to the nozzle's atomizing surface while air/gas, delivered through the nozzle orifice at a fixed low pressure, shapes the atomized drops into a very precise, targeted spray. The stent was moved both in the traverse direction and rotated during the spraying process. The morphology of the sirolimus-eluting stents was examined by scanning electron microscopy (SEM) which indicated that the coating was very smooth and uniform. The coating was found to have the ability to withstand the compressive and tensile strains imparted without cracking during the stent inflation process. Release profile of sirolimus was measured by high performance liquid chromatography (HPLC). The release behavior of sirolimus from the stent surface had a two phase release profile with a burst release period of about 2 days, followed by a sustained and slow release phase. The mass loss behavior of PLGA appeared linear throughout most of the degradation period. At 28 days, neointimal formation was found to be significantly decreased for both sirolimus-eluting stents as compared to bare-metal stents (BMS). Assessment of vascular healing revealed an absence of increased inflammation in both sirolimus-eluting stents. Inflammation is commonly observed in drug-eluting stents (DES) with nonbiodegradable polymeric coatings. Taking these results into account, these novel sirolimus-eluting stents may be good candidates to resolve in-stent restenosis.

  16. Tribological Properties of HVOF-Sprayed TiB2-NiCr Coatings with Agglomerated Feedstocks

    Science.gov (United States)

    Zhao, Zichun; Li, Hui; Yang, Tianlong; Zhu, Hongbin

    2018-04-01

    Boride materials have drawn great attention in surface engineering field, owing to their high hardness and good wear resistance. In our previous work, a plasma-sprayed TiB2-based cermet coating was deposited, but the coating toughness was significantly influenced by the formation of a brittle ternary phase (Ni20Ti3B6) derived from the reaction between TiB2 and metal binder. In order to suppress such a reaction occurred in the high-temperature spraying process, the high-velocity oxygen-fuel spraying technique was applied to prepare the TiB2-NiCr coating. Emphasis was paid on the microstructure, the mechanical properties, and the sliding wearing performance of the coating. The result showed that the HVOF-sprayed coating mainly consisted of hard ceramic particles including TiB2, CrB, and the binder phase. No evidence of Ni20Ti3B6 phase was found in the coating. The mechanical properties of HVOF-sprayed TiB2-NiCr coating were comparable to the conventional Cr3C2-NiCr coating. The frictional coefficient of the TiB2-NiCr coating was lower than the Cr3C2-NiCr coating when sliding against a bearing steel ball.

  17. Comparison of the dimensional stability of alginate impressions disinfected with 1% sodium hypochlorite using the spray or immersion method.

    Science.gov (United States)

    Oderinu, O H; Adegbulugbe, I C; Shaba, O P

    2007-01-01

    To determine and compare the dimensional stability of alginate impressions disinfected with Sodium hypochlorite using the spray and immersion methods. Alginate impressions of a master model of truncated metal cones were made and disinfected with 1% sodium hypochlorite constituted from 3.5% household bleach using the spray and immersion technique for 10; 20 and 30 minutes. Impressions were cast in dental stone and the linear dimensional differences between the inter-abutment distances were measured with an electronic caliper. One sample T test and percentage differences were calculated. There were no statistically significant differences in dimensions of alginate impressions of the control and those disinfected by either spraying or immersion methods when compared with the master model at 10 minutes. However, there was a statistically significant difference at 20 and 30 minutes. The spray technique showed the least percentage difference from the master model. Disinfection of alginate impressions with 1% sodium hypochlorite constituted from commercially available household bleach by the spray or immersion techniques for ten minutes will produce casts with minimal dimensional changes.

  18. Tribological Properties of HVOF-Sprayed TiB2-NiCr Coatings with Agglomerated Feedstocks

    Science.gov (United States)

    Zhao, Zichun; Li, Hui; Yang, Tianlong; Zhu, Hongbin

    2018-03-01

    Boride materials have drawn great attention in surface engineering field, owing to their high hardness and good wear resistance. In our previous work, a plasma-sprayed TiB2-based cermet coating was deposited, but the coating toughness was significantly influenced by the formation of a brittle ternary phase (Ni20Ti3B6) derived from the reaction between TiB2 and metal binder. In order to suppress such a reaction occurred in the high-temperature spraying process, the high-velocity oxygen-fuel spraying technique was applied to prepare the TiB2-NiCr coating. Emphasis was paid on the microstructure, the mechanical properties, and the sliding wearing performance of the coating. The result showed that the HVOF-sprayed coating mainly consisted of hard ceramic particles including TiB2, CrB, and the binder phase. No evidence of Ni20Ti3B6 phase was found in the coating. The mechanical properties of HVOF-sprayed TiB2-NiCr coating were comparable to the conventional Cr3C2-NiCr coating. The frictional coefficient of the TiB2-NiCr coating was lower than the Cr3C2-NiCr coating when sliding against a bearing steel ball.

  19. Comparison on Piston Bowl Shape Effect to Diesel Spray Development

    Science.gov (United States)

    Sapit, Azwan; Azahari Razali, Mohd; Nizam Mohammed, Akmal; Faisal Hushim, Mohd; Sadikin, Azmahani Binti; Norrizam Mohmad Ja'at, Md; Khalid, Amir

    2017-08-01

    Piston bowl geometry plays an important role on the combustion characteristics of diesel engine. There are various design of piston bowl in which each utilize the shape geometry to obtaining the specific required combustion characteristics. This objective of this study is to compare the effect of certain piston bowl shapes, namely Toroidal and Flat Bottom to diesel spray development. Simulation were done using ANSYS FLUENT 16.1 software Computing Fluid Dynamics (CFD). The simulation was performed on different injection pressure of 40 MPa and 100 MPa, with the ambient temperature in the combustion chamber that holding the piston is at 500K and 900K. Results showed that if the pressure and ambient temperature increases, the spray body expand outward from the spray center axis with wider spray cone angle. In addition, the geometry shape of the piston bowl influences the spray velocity distribution and the spray propagation path, indirectly effect the spray area and mass fraction distribution.

  20. Examination of spray paints by the use of reflection technique of microinfrared spectroscopy

    Science.gov (United States)

    Zieba-Palus, Janina

    2005-06-01

    Identification of spray paint coats on various surfaces (usually plaster) is often a subject matter of forensic examination. The layer of paint, which creates an inscription, smudge or a drawing, is thin and difficult to be separated from the base. Model examinations have been carried out aiming at the evaluation of the usefulness of the reflection technique of microinfrared spectrometry in the identification of paints. About 20 spray paints, available on the Polish market,—white and black—were placed on the surface in the form of metal, glass, foil, fabric and a wall made of brick, plaster board and mineral plaster. It was found out that, obtaining a reflectance spectrum suitable for identification of the type of paint depends on the thickness of the paint coat and on the type of the base. It was observed that, the smoother and less absorptive the base is the less is its influence deforming the reflection spectrum of paint.

  1. Spray cast Al-Si base alloys for stiffness and fatigue strength requirements

    International Nuclear Information System (INIS)

    Courbiere, M.; Mocellin, A.

    1993-01-01

    Hypereutectic AlSiFe spray-cast alloys exhibit properties similar to those of metal-matrix composite (MMC's) : high Young's modulus and a low coefficient of thermal expansion. These physical properties can be adjusted by changing the Si content of the alloy. The refinement of the microstructure is produced by formation of a large amount of nuclei in the spray. Consolidation done by extrusion (bars, tubes or profiles) and/or forging leads to high mechanical properties, especially very good dynamic properties. High fatigue properties coupled with high modulus, good high temperature behaviour and low thermal expansion, allow their use for applications in the automotive industry. In opposition to MMC's, these materials present the advantage of easy recycling and easy machinability as it is the case for the conventional AlSi alloys. The low oxygen content allows quality joining with conventional arc welding techniques. (orig.)

  2. Ultrasonically spray coated silver layers from designed precursor inks for flexible electronics

    Science.gov (United States)

    Marchal, W.; Vandevenne, G.; D'Haen, J.; Almeida, A. Calmont de Andrade; Durand Sola, M. A., Jr.; van den Ham, E. J.; Drijkoningen, J.; Elen, K.; Deferme, W.; Van Bael, M. K.; Hardy, A.

    2017-05-01

    Integration of electronic circuit components onto flexible materials such as plastic foils, paper and textiles is a key challenge for the development of future smart applications. Therefore, conductive metal features need to be deposited on temperature sensitive substrates in a fast and straightforward way. The feasibility of these emerging (nano-) electronic technologies depends on the availability of well-designed deposition techniques and on novel functional metal inks. As ultrasonic spray coating (USSC) is one of the most promising techniques to meet the above requirements, innovative metal organic decomposition (MOD) inks are designed to deposit silver features on plastic foils. Various amine ligands were screened and their influence on the ink stability and the characteristics of the resulting metal depositions were evaluated to determine the optimal formulation. Eventually, silver layers with excellent performance in terms of conductivity (15% bulk silver conductivity), stability, morphology and adhesion could be obtained, while operating in a very low temperature window of 70 °C-120 °C. Moreover, the optimal deposition conditions were determined via an in-depth analysis of the ultrasonically sprayed silver layers. Applying these tailored MOD inks, the USSC technique enabled smooth, semi-transparent silver layers with a tunable thickness on large areas without time-consuming additional sintering steps after deposition. Therefore, this novel combination of nanoparticle-free Ag-inks and the USSC process holds promise for high throughput deposition of highly conductive silver features on heat sensitive substrates and even 3D objects.

  3. Plasma sprayed rutile titania-nanosilver antibacterial coatings

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Jinjin [Key Lab of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Zhao, Chengjian [National Key Laboratory of Human Factors Engineering, Department of ECLSS, China Astronaut Researching and Training Center, Beijing, 100094 (China); Zhou, Jingfang [Ian Wark Research Institute, University of South Australia, Mawson Lakes Campus, Mawson Lakes, SA, 5095 (Australia); Li, Chunxia [National Key Laboratory of Human Factors Engineering, Department of ECLSS, China Astronaut Researching and Training Center, Beijing, 100094 (China); Shao, Yiran; Shi, Chao [Key Lab of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Zhu, Yingchun, E-mail: yzhu@mail.sic.ac.cn [Key Lab of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

    2015-11-15

    Graphical abstract: - Highlights: • TiO{sub 2}/Ag feedstock powders containing 1–10,000 ppm silver nanoparticles were double sintered and deposited by plasma spray. • TiO{sub 2}/Ag coatings were composed of pure rutile phase and homogeneously-distributed metallic silver. • TiO{sub 2}/Ag coatings with more than 10 ppm silver nanoparticles exhibited strong antibacterial activity against E. coli and S. aureus. - Abstract: Rutile titania (TiO{sub 2}) coatings have superior mechanical properties and excellent stability that make them preferential candidates for various applications. In order to prevent infection arising from bacteria, significant efforts have been focused on antibacterial TiO{sub 2} coatings. In the study, titania-nanosilver (TiO{sub 2}/Ag) coatings with five different kinds of weight percentages of silver nanoparticles (AgNPs) were prepared by plasma spray. The feedstock powders, which had a composition of rutile TiO{sub 2} powders containing 1–10,000 ppm AgNPs, were double sintered and deposited on stainless steel substrates with optimized spraying parameters. X-Ray diffraction and scanning electron microscopy were used to analysize the phase composition and surface morphology of TiO{sub 2}/Ag powders and coatings. Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) were employed to examine the antibacterial activity of the as-prepared coatings by bacterial counting method. The results showed that silver existed homogeneously in the TiO{sub 2}/Ag coatings and no crystalline changed happened in the TiO{sub 2} structure. The reduction ratios on the TiO{sub 2}/Ag coatings with 10 ppm AgNPs were as high as 94.8% and 95.6% for E. coli and S. aureus, respectively, and the TiO{sub 2}/Ag coatings with 100–1000 ppm AgNPs exhibited 100% bactericidal activity against E. coli and S. aureus, which indicated the TiO{sub 2}/Ag coatings with more than 10 ppm AgNPs had strong antibacterial activity. Moreover, the main factors influencing the

  4. An experimental methodology to quantify the spray cooling event at intermittent spray impact

    Energy Technology Data Exchange (ETDEWEB)

    Moreira, Antonio L.N. [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal)]. E-mail: moreira@dem.ist.utl.pt; Carvalho, Joao [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal); Panao, Miguel R.O. [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal)

    2007-04-15

    The present paper describes an experimental methodology devised to study spray cooling with multiple-intermittent sprays as those found in fuel injection systems of spark-ignition and diesel engines, or in dermatologic surgery applications. The spray characteristics and the surface thermal behaviour are measured by combining a two-component phase-Doppler anemometer with fast response surface thermocouples. The hardware allows simultaneous acquisition of Doppler and thermocouple signals which are processed in Matlab to estimate the time-varying heat flux and fluid-dynamic characteristics of the spray during impact. The time resolution of the acquisition system is limited by the data rate of validation of the phase-Doppler anemometer, but it has been shown to be accurate for the characterization of spray-cooling processes with short spurt durations for which the transient period of spray injection plays an important role. The measurements are processed in terms of the instantaneous heat fluxes, from which phase-average values of the boiling curves are obtained. Two of the characteristic parameters used in the thermal analysis of stationary spray cooling events, the critical heat flux (CHF) and Leidenfrost phenomenon, are then inferred in terms of operating conditions of the multiple-intermittent injections, such as the frequency, duration and pressure of injection. An integral method is suggested to describe the overall process of heat transfer, which accounts for the fluid-dynamic heterogeneities induced by multiple and successive droplet interactions within the area of spray impact. The method considers overall boiling curves dependant on the injection conditions and provides an empirical tool to characterize the heat transfer processes on the impact of multiple-intermittent sprays. The methodology is tested in a preliminary study of the effect of injection conditions on the heat removed by a fuel spray striking the back surface of the intake valve as in spark

  5. Assessment of thermal spray coatings for wear and abrasion resistance applications

    Science.gov (United States)

    Karode, Ishaan Nitin

    Thermal spray cermet and metallic coatings are extensively used for wear, abrasion and corrosion control in a variety of industries. The first part of the thesis focuses mainly on testing of sand erosion resistance of thermal spray coatings on carbon composites used in the manufacture of helicopter rotor blades. The test set-up employed is a sand blasting machine and is an effort to duplicate the in-flight conditions especially those encountered in hot arid conditions. The technique adopted follows the Department of Defence test method standard. Carbon Composites have excellent stiffness, strength and low weight/density. The strength to weight ratio is high. Hence, these are used in aerospace applications to a large extent. However, the biggest problem encountered with carbon composites is its low abrasion resistance as its surface is very weak. Hence, thermal spray coatings are used to improve the surface properties of CFRP. Zinc bond coats and WC-Co coatings were tested. However, high amount of thermal stresses were developed between the substrate and the coating due to large differences in the CTE's of the both, leading to high mass losses within two minutes and just 130 grams of sand sprayed on to the coatings with the sand blasting machine built; and hence the coatings with CC as a substrate could not qualify for the application. The second part of the thesis focuses on the assessment of different thermal spray coatings used for manufacture of mechanical seals in pumps and analyze the best coating material for the wear resistance application through detail quantification of material loss by block-on-ring test set-up. A machine based on Block-on-ring test set-up following ASTM G77 (Measurement of Adhesive wear resistance of thermal spray coatings) standards was built to duplicate the pump conditions. Thermally sprayed coated materials were tested in different conditions (Load, time, abrasive). WC-Co had the highest wear resistance (lower volume losses) and

  6. A simplified model of aerosol removal by containment sprays

    Energy Technology Data Exchange (ETDEWEB)

    Powers, D.A. (Sandia National Labs., Albuquerque, NM (United States)); Burson, S.B. (Nuclear Regulatory Commission, Washington, DC (United States). Div. of Safety Issue Resolution)

    1993-06-01

    Spray systems in nuclear reactor containments are described. The scrubbing of aerosols from containment atmospheres by spray droplets is discussed. Uncertainties are identified in the prediction of spray performance when the sprays are used as a means for decontaminating containment atmospheres. A mechanistic model based on current knowledge of the physical phenomena involved in spray performance is developed. With this model, a quantitative uncertainty analysis of spray performance is conducted using a Monte Carlo method to sample 20 uncertain quantities related to phenomena of spray droplet behavior as well as the initial and boundary conditions expected to be associated with severe reactor accidents. Results of the uncertainty analysis are used to construct simplified expressions for spray decontamination coefficients. Two variables that affect aerosol capture by water droplets are not treated as uncertain; they are (1) [open quote]Q[close quote], spray water flux into the containment, and (2) [open quote]H[close quote], the total fall distance of spray droplets. The choice of values of these variables is left to the user since they are plant and accident specific. Also, they can usually be ascertained with some degree of certainty. The spray decontamination coefficients are found to be sufficiently dependent on the extent of decontamination that the fraction of the initial aerosol remaining in the atmosphere, m[sub f], is explicitly treated in the simplified expressions. The simplified expressions for the spray decontamination coefficient are given. Parametric values for these expressions are found for median, 10 percentile, and 90 percentile values in the uncertainty distribution for the spray decontamination coefficient. Examples are given to illustrate the utility of the simplified expressions to predict spray decontamination of an aerosol-laden atmosphere.

  7. Novel ceramic coatings for containment of uranium and reactive molten metals

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Satpute, R.U.; Ramanathan, S.; Thiyagarajan, T.K.; Padmanabhan, P.V.A.; Kutty, T.R.G.

    2005-01-01

    Plasma sprayed aluminium oxide coatings, which are currently used for casting uranium metal are, however, not suitable for long duration handling of molten uranium and is also unstable under reducing conditions. Yttrium oxide and rare earth phosphates are suggested as promising materials for prevention of high temperature corrosion by molten metals. The present paper reports research efforts directed towards development of plasma sprayed coatings of yttria and lanthanum phosphate. Thermal spray grade powders of yttrium oxide and lanthanum phosphate, synthesized using locally available raw materials have been used as feedstock powders for plasma spray deposition. The coatings have been deposited using the indigenously developed 40 kW atmospheric plasma spray system and have been characterized. Results of preliminary experiments on compatibility of yttria and lanthanum phosphate with molten uranium are quite encouraging. (author)

  8. Kilogram-scale production of SnO(2) yolk-shell powders by a spray-drying process using dextrin as carbon source and drying additive.

    Science.gov (United States)

    Choi, Seung Ho; Kang, Yun Chan

    2014-05-05

    A simple and general method for the large-scale production of yolk-shell powders with various compositions by a spray-drying process is reported. Metal salt/dextrin composite powders with a spherical and dense structure were obtained by spray drying and transformed into yolk-shell powders by simple combustion in air. Dextrin plays a key role in the preparation of precursor powders for fabricating yolk-shell powders by spray drying. Droplets containing metal salts and dextrin show good drying characteristics even in a severe environment of high humidity. Sucrose, glucose, and polyvinylpyrrolidone are widely used as carbon sources in the preparation of metal oxide/carbon composite powders; however, they are not appropriate for large-scale spray-drying processes because of their caramelization properties and adherence to the surface of the spray dryer. SnO2 yolk-shell powders were studied as the first target material in the spray-drying process. Combustion of tin oxalate/dextrin composite powders at 600 °C in air produced single-shelled SnO2 yolk-shell powders with the configuration SnO2 @void@SnO2 . The SnO2 yolk-shell powders prepared by the simple spray-drying process showed superior electrochemical properties, even at high current densities. The discharge capacities of the SnO2 yolk-shell powders at a current density of 2000 mA g(-1) were 645 and 570 mA h g(-1) for the second and 100th cycles, respectively; the corresponding capacity retention measured for the second cycle was 88 %. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Study of Multi-Function Micro-Plasma Spraying Technology

    International Nuclear Information System (INIS)

    Wang Liuying; Wang Hangong; Hua Shaochun; Cao Xiaoping

    2007-01-01

    A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT (Insulated Gate Bipolar Transistor) invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al 2 O 3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended

  10. Measuring Spray Droplet Size from Agricultural Nozzles Using Laser Diffraction

    Science.gov (United States)

    Fritz, Bradley K.; Hoffmann, W. Clint

    2016-01-01

    When making an application of any crop protection material such as an herbicide or pesticide, the applicator uses a variety of skills and information to make an application so that the material reaches the target site (i.e., plant). Information critical in this process is the droplet size that a particular spray nozzle, spray pressure, and spray solution combination generates, as droplet size greatly influences product efficacy and how the spray moves through the environment. Researchers and product manufacturers commonly use laser diffraction equipment to measure the spray droplet size in laboratory wind tunnels. The work presented here describes methods used in making spray droplet size measurements with laser diffraction equipment for both ground and aerial application scenarios that can be used to ensure inter- and intra-laboratory precision while minimizing sampling bias associated with laser diffraction systems. Maintaining critical measurement distances and concurrent airflow throughout the testing process is key to this precision. Real time data quality analysis is also critical to preventing excess variation in the data or extraneous inclusion of erroneous data. Some limitations of this method include atypical spray nozzles, spray solutions or application conditions that result in spray streams that do not fully atomize within the measurement distances discussed. Successful adaption of this method can provide a highly efficient method for evaluation of the performance of agrochemical spray application nozzles under a variety of operational settings. Also discussed are potential experimental design considerations that can be included to enhance functionality of the data collected. PMID:27684589

  11. Hair casts due to a deodorant spray.

    Science.gov (United States)

    Ena, Pasquale; Mazzarello, Vittorio; Chiarolini, Fausto

    2005-11-01

    A 7-year-old girl presented with itching and greyish-white sleeve-like structures in her hair. After ruling out other possible causes for the symptoms, such as nits and dandruff, it was determined that the patient was affected by hair casts. These are small cylindrical structures resembling louse eggs that encircle individual scalp hairs and are easily movable along the hair shafts. It was concluded that she had induced the condition through misuse of a deodorant body spray. Scanning electron microscopy combined with electron dispersive X-ray analysis (X-ray microanalysis) of the hair casts showed the chemical nature of the structures. Some elements present in the composition of the ingredients of the deodorant spray, such as aluminium, chlorine, silicon, magnesium and carbon, were also present in this uncommon type of hair casts.

  12. Development of process data capturing, analysis and controlling for thermal spray techniques - SprayTracker

    Science.gov (United States)

    Kelber, C.; Marke, S.; Trommler, U.; Rupprecht, C.; Weis, S.

    2017-03-01

    Thermal spraying processes are becoming increasingly important in high-technology areas, such as automotive engineering and medical technology. The method offers the advantage of a local layer application with different materials and high deposition rates. Challenges in the application of thermal spraying result from the complex interaction of different influencing variables, which can be attributed to the properties of different materials, operating equipment supply, electrical parameters, flow mechanics, plasma physics and automation. In addition, spraying systems are subject to constant wear. Due to the process specification and the high demands on the produced coatings, innovative quality assurance tools are necessary. A central aspect, which has not yet been considered, is the data management in relation to the present measured variables, in particular the spraying system, the handling system, working safety devices and additional measuring sensors. Both the recording of all process-characterizing variables, their linking and evaluation as well as the use of the data for the active process control presuppose a novel, innovative control system (hardware and software) that was to be developed within the scope of the research project. In addition, new measurement methods and sensors are to be developed and qualified in order to improve the process reliability of thermal spraying.

  13. Gas entrainment by one single French PWR spray, SARNET-2 spray benchmark

    International Nuclear Information System (INIS)

    Malet, J.; Mimouni, S.; Manzini, G.; Xiao, J.; Vyskocil, L.; Siccama, N.B.; Huhtanen, R.

    2015-01-01

    Highlights: • This paper presents a benchmark performed in the frame of the SARNET-2 EU project. • It concerns momentum transfer between a PWR spray and the surrounding gas. • The entrained gas velocities can vary up to 100% from one code to another. • Simplified boundary conditions for sprays are generally used by the code users. • It is shown how these simplified conditions impact the gas entrainment. - Abstract: This paper presents a benchmark performed in the frame of the SARNET-2 EU project, dealing with momentum transfer between a real-scale PWR spray and the surrounding gas. It presents a description of the IRSN tests on the CALIST facility, the participating codes (8 contributions), code-experiment and code-to-code comparisons. It is found that droplet velocities are almost well calculated one meter below the spray nozzle, even if the spread of the spray is not recovered and the values of the entrained gas velocity vary up to 100% from one code to another. Concerning sensitivity analysis, several ‘simplifications’ have been made by the contributors, especially based on the boundary conditions applied at the location where droplets are injected. It is shown here that such simplifications influence droplet and entrained gas characteristics. The next step will be to translate these conclusions in terms of variables representative of interesting parameters for nuclear safety

  14. Advanced Diagnostics for High Pressure Spray Combustion.

    Energy Technology Data Exchange (ETDEWEB)

    Skeen, Scott A.; Manin, Julien Luc; Pickett, Lyle M.

    2014-06-01

    The development of accurate predictive engine simulations requires experimental data to both inform and validate the models, but very limited information is presently available about the chemical structure of high pressure spray flames under engine- relevant conditions. Probing such flames for chemical information using non- intrusive optical methods or intrusive sampling techniques, however, is challenging because of the physical and optical harshness of the environment. This work details two new diagnostics that have been developed and deployed to obtain quantitative species concentrations and soot volume fractions from a high-pressure combusting spray. A high-speed, high-pressure sampling system was developed to extract gaseous species (including soot precursor species) from within the flame for offline analysis by time-of-flight mass spectrometry. A high-speed multi-wavelength optical extinction diagnostic was also developed to quantify transient and quasi-steady soot processes. High-pressure sampling and offline characterization of gas-phase species formed following the pre-burn event was accomplished as well as characterization of gas-phase species present in the lift-off region of a high-pressure n-dodecane spray flame. For the initial samples discussed in this work several species were identified, including polycyclic aromatic hydrocarbons (PAH); however, quantitative mole fractions were not determined. Nevertheless, the diagnostic developed here does have this capability. Quantitative, time-resolved measurements of soot extinction were also accomplished and the novel use of multiple incident wavelengths proved valuable toward characterizing changes in soot optical properties within different regions of the spray flame.

  15. Plasma spraying of cerium-doped YAG

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kubát, J.; Pala, Zdeněk; Nevrlá, Barbara

    2014-01-01

    Roč. 29, č. 19 (2014), s. 2344-2351 ISSN 0884-2914 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : plasma spraying * water-stabilized plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.647, year: 2014 http://dx.doi.org/10.1557/jmr.2014.251

  16. Incorporation of tungsten metal fibers in a metal and ceramic matrix

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Vokáč, M.; Kolísko, J.; Pokorný, P.; Kubatík, Tomáš František

    2017-01-01

    Roč. 56, 1-2 (2017), s. 79-82 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : tungsten wires * tungsten fibers * plasma spraying * metallic coatings * ceramic coatings Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics http://hrcak.srce.hr/168890

  17. Characteristics of wetting temperature during spray cooling

    International Nuclear Information System (INIS)

    Mitsutake, Yuichi; Monde, Masanori; Hidaka, Shinichirou

    2006-01-01

    An experimental study has been done to elucidate the effects of mass flux and subcooling of liquid and thermal properties of solid on the wetting temperature during cooling of a hot block with spray. A water spray was impinged at one of the end surfaces of a cylindrical block initially heated at 400 or 500degC. The experimental condition was mass fluxes G=1-9 kg/m 2 s and degrees of subcooling ΔT sub =20, 50, 80 K. Three blocks of copper, brass and carbon steel were prepared. During spray cooling internal block temperature distribution and sputtering sound pressure level were recorded and the surface temperature and heat flux were evaluated with 2D inverse heat conducting analysis. Cooling process on cooling curves is divided into four regimes categorized by change in a flow situation and the sound level. The wetting temperature defined as the wall temperature at a minimum heat flux point was measured over an extensive experimental range. The wetting wall temperature was correlated well with the parameter of GΔT sub . The wetting wall temperature increases as GΔT sub increases and reaches a constant value depending on the material of the surface at higher region of GΔT sub . (author)

  18. Automated Plasma Spray (APS) process feasibility study: Plasma spray process development and evaluation

    Science.gov (United States)

    Fetheroff, C. W.; Derkacs, T.; Matay, I. M.

    1979-01-01

    An automated plasma spray (APS) process was developed to apply two layer (NiCrAlY and ZrO2-12Y2O3) thermal-barrier coatings to aircraft gas turbine engine blade airfoils. The APS process hardware consists of four subsystems: a mechanical blade positioner incorporating two interlaced six-degree-of-freedom assemblies; a noncoherent optical metrology subsystem; a microprocessor-based adaptive system controller; and commercial plasma spray equipment. Over fifty JT9D first stage turbine blades specimens were coated with the APS process in preliminary checkout and evaluation studies. The best of the preliminary specimens achieved an overall coating thickness uniformity of + or - 53 micrometers, much better than is achievable manually. Factors limiting this performance were identified and process modifications were initiated accordingly. Comparative evaluations of coating thickness uniformity for manually sprayed and APS coated specimens were initiated. One of the preliminary evaluation specimens was subjected to a torch test and metallographic evaluation.

  19. Effect of Carbide Dissolution on Chlorine Induced High Temperature Corrosion of HVOF and HVAF Sprayed Cr3C2-NiCrMoNb Coatings

    Science.gov (United States)

    Fantozzi, D.; Matikainen, V.; Uusitalo, M.; Koivuluoto, H.; Vuoristo, P.

    2018-01-01

    Highly corrosion- and wear-resistant thermally sprayed chromium carbide (Cr3C2)-based cermet coatings are nowadays a potential highly durable solution to allow traditional fluidized bed combustors (FBC) to be operated with ecological waste and biomass fuels. However, the heat input of thermal spray causes carbide dissolution in the metal binder. This results in the formation of carbon saturated metastable phases, which can affect the behavior of the materials during exposure. This study analyses the effect of carbide dissolution in the metal matrix of Cr3C2-50NiCrMoNb coatings and its effect on chlorine-induced high-temperature corrosion. Four coatings were thermally sprayed with HVAF and HVOF techniques in order to obtain microstructures with increasing amount of carbide dissolution in the metal matrix. The coatings were heat-treated in an inert argon atmosphere to induce secondary carbide precipitation. As-sprayed and heat-treated self-standing coatings were covered with KCl, and their corrosion resistance was investigated with thermogravimetric analysis (TGA) and ordinary high-temperature corrosion test at 550 °C for 4 and 72 h, respectively. High carbon dissolution in the metal matrix appeared to be detrimental against chlorine-induced high-temperature corrosion. The microstructural changes induced by the heat treatment hindered the corrosion onset in the coatings.

  20. Large volume water sprays for dispersing warm fogs

    Science.gov (United States)

    Keller, V. W.; Anderson, B. J.; Burns, R. A.; Lala, G. G.; Meyer, M. B.

    1986-01-01

    A new method for dispersing of warm fogs which impede visibility and alter schedules is described. The method uses large volume recycled water sprays to create curtains of falling drops through which the fog is processed by the ambient wind and spray-induced air flow; the fog droplets are removed by coalescence/rainout. The efficiency of this fog droplet removal process depends on the size spectra of the spray drops and optimum spray drop size is calculated as between 0.3-1.0 mm in diameter. Water spray tests were conducted in order to determine the drop size spectra and temperature response of sprays produced by commercially available fire-fighting nozzles, and nozzle array tests were utilized to study air flow patterns and the thermal properties of the overall system. The initial test data reveal that the fog-dispersal procedure is effective.

  1. Development of cold sprayed Cu coating for canister

    International Nuclear Information System (INIS)

    Kim, Hyung Jun; Kang, Yoon Ha

    2010-01-01

    Cold sprayed Cu deposition was studied for the application of outer part of canister for high level nuclear waste. Five commercially available pure Cu powders were analyzed and sprayed by high pressure cold spray system. Electrochemical corrosion test using potentiostat in 3.5% NaCl solution was conducted as well as microstructural analysis including hardness and oxygen content measurements. Overall evaluation of corrosion performance of cold sprayed Cu deposition is inferior to forged and extruded Cu plates, but some of Cu depositions are comparable to Cu plates. The simulated corrosion test in 200m underground cave is still in progress. The effect of cold spray process parameters was also studied and the results show that the type of nozzle is the most important other than powder feed rate, spray distance, and scan speed. 1/10 scale miniature of canister was manufactured confirming that the production of full scale canister is possible

  2. Material design of ceramic coating by plasma spray method

    International Nuclear Information System (INIS)

    Nakamichi, M.; Kawamura, H.; Takabatake, T.

    1998-01-01

    In the ceramic coating on substrate, cracking and peeling occur due to the difference of thermal expansion between substrate material and coating material. For evaluation of peeling property of plasma sprayed coating, it is demanded that thermal properties of plasma sprayed coating are estimated in detail. In this study, the results of comparison of thermal properties between bulk material and plasma sprayed material are investigated to design the ceramic coating quantitatively. Thermal conductivity of plasma sprayed MgO.Al 2 O 3 is decreased by approximately 50% to that of sintered MgO.Al 2 O 3 . Thermal conductivity of plasma sprayed 410SS agreed well with the calculation results of relation between porosity and thermal conductivity of iron sintered material. Thermal expansions of atmospheric plasma sprayed MgO.Al 2 O 3 and bulk 410SS, respectively. Therefore, as to material design on ceramic coating, it was made clear that thermal conductivity is more important than thermal expansion. (orig.)

  3. Comparative efficacy of steroid nasal spray versus antihistamine nasal spray in allergic rhinitis.

    Science.gov (United States)

    Ghimire, Anand; Das, Balabhadra Prasad; Mishra, Subhash Chandra

    2007-03-01

    This prospective randomized case controlled study was conducted to determine the efficacy of antihistamine (azelastine) nasal spray and compare it to steroid (beclomethasone) nasal spray on the symptoms of allergic rhinitis. Seventy five symptomatic patients of allergic rhinitis were included in this study. Diagnosis was made on the basis of history and physical examination. The patients were divided into three groups randomly. Group A was treated with Azelastine nasal spray, Group B was treated with Beclomethasone nasal spray and Group C was control group and only treated with steam inhalation. Efficacy of the treatment was assessed in the terms of Total Rhinitis Symptom Complex (TSC) scores and individual symptom score which was calculated on the basis of Okuda's grading system. Base line total symptom complex (TSC) scores were reduced in group A and group B by 84.0% after 4 week treatment whereas in group C it was reduced by only 38.0%. Decrease in mean score for sneezing was 95.0% in group A and group B whereas it was only 28.3% in group C. Similarly decrease in mean score for rhinorrhoea in azelastine group was 94.4% and in beclomethasone group was 95.3% in comparison to steam inhalation group where it was 25.0%. Only the beclomethasone reduced nasal stuffiness score significantly by 95.0%. No significant adverse effects of the drugs were observed. The present study establishes the relative efficacy and tolerability ofazelastine nasal spray as compared to beclomethasone nasal spray in symptomatic patients of allergic rhinitis.

  4. User friendliness, efficiency & spray quality of stirrup pumps versus hand compression pumps for indoor residual spraying.

    Science.gov (United States)

    Kumar, Vijay; Kesari, Shreekant; Chowdhury, Rajib; Kumar, Sanjiv; Sinha, Gunjan; Hussain, Saddam; Huda, M Mamun; Kroeger, Axel; Das, Pradeep

    2013-01-01

    Indoor residual spraying (IRS) is a proven tool to reduce visceral leishmaniasis vectors in endemic villages. In India IRS is being done with stirrup pumps, whereas Nepal, Bangladesh, and other countries use compression pumps. The present study was conducted with the objectives to compare the efficiency, cost and user friendliness of stirrup and compression pumps. The study was carried out in Gorigawan village of the Vaishali district in north Bihar and included a total population of 3259 inhabitants in 605 households. Spraying with 50 per cent DDT was done by two teams with 6 persons per team under the supervision of investigators over 5 days with each type of pump (10 days in total using 2 stirrup pumps and 3 compression pumps) by the same sprayers in an alternate way. The spraying technique was observed using an observation check list, the number of houses and room surfaces sprayed was recorded and an interview with sprayers on their satisfaction with the two types of pumps was conducted. On average, 65 houses were covered per day with the compression pump and 56 houses were covered with the stirrup pump. The surface area sprayed per squad per day was higher for the compression pump (4636 m²) than for the stirrup pump (4102 m²). Observation showed that it was easy to maintain the spray swath with the compression pump but very difficult with the stirrup pump. The wastage of insecticide suspension was negligible for the compression pump but high for the stirrup pump. The compression pump was found to be more user friendly due to its lower weight, easier to operate, lower operation cost, higher safety and better efficiency in terms of discharge rate and higher area coverage than the stirrup pump.

  5. COUPLED ATOMIZATION AND SPRAY MODELLING IN THE SPRAY FORMING PROCESS USING OPENFOAM

    DEFF Research Database (Denmark)

    Gjesing, Rasmus; Hattel, Jesper Henri; Fritsching, Udo

    2009-01-01

    The paper presents a numerical model capable of simulating the atomization, break-up and in-flight spray phenomena in the spray forming process. The model is developed and implemented in the freeware code openFOAM. The focus is on studying the coupling effect of the melt break-up phenomena...... with the local gas and droplets flow fields. The work is based on an Eulerian-Lagrangian description, which is implemented in a full 3D representation. The gas is described by the incompressible RANS equations, whereas the movement of the droplets is modeled by a tracking approach, together with a full thermal...

  6. High mass throughput particle generation using multiple nozzle spraying

    Science.gov (United States)

    Pui, David Y.H.; Chen, Da-Ren

    2004-07-20

    Spraying apparatus and methods that employ multiple nozzle structures for producing multiple sprays of particles, e.g., nanoparticles, for various applications, e.g., pharmaceuticals, are provided. For example, an electrospray dispensing device may include a plurality of nozzle structures, wherein each nozzle structure is separated from adjacent nozzle structures by an internozzle distance. Sprays of particles are established from the nozzle structures by creating a nonuniform electrical field between the nozzle structures and an electrode electrically isolated therefrom.

  7. Efficient spray-coated colloidal quantum dot solar cells

    KAUST Repository

    Kramer, Illan J.

    2014-11-10

    (Figure Presented). A colloidal quantum dot solar cell is fabricated by spray-coating under ambient conditions. By developing a room-temperature spray-coating technique and implementing a fully automated process with near monolayer control - an approach termed as sprayLD - an electronic defect is eliminated resulting in solar cell performance and statistical distribution superior to prior batch-processed methods along with a hero performance of 8.1%.

  8. Effect of 2D WS2 Addition on Cold-Sprayed Aluminum Coating

    Science.gov (United States)

    Loganathan, Archana; Rengifo, Sara; Hernandez, Alexander Franco; Emirov, Yusuf; Zhang, Cheng; Boesl, Benjamin; Karthikeyan, Jeganathan; Agarwal, Arvind

    2017-10-01

    Tungsten disulfide (WS2) has excellent solid lubrication properties due to its 2D layered structure. This study focuses on depositing Al-2 wt.% WS2 composite coating by cold spray technique. The effect of WS2 addition on the microstructure, mechanical and tribological properties of the composite coatings is examined in the as-deposited and heat-treated conditions. After heat treatment, the coating density increased to 99% with improved intersplat bonding. The microhardness of the heat-treated Al-2 wt.% WS2 coating increased by 56% as compared to the as-sprayed coating. The wear resistance of heat-treated Al-2 wt.% WS2 coating improved by 75% with a synergistic reduction in the coefficient of friction (COF) by 51%. Transmission electron microscopy investigation reveals the presence of layered WS2 within aluminum splats with a strong interface. This study shows that cold spraying can be effectively used to integrate 2D layered WS2 as a solid lubricant in the metallic coatings.

  9. Development of Cold Spray Coatings for Accident-Tolerant Fuel Cladding in Light Water Reactors

    Science.gov (United States)

    Maier, Benjamin; Yeom, Hwasung; Johnson, Greg; Dabney, Tyler; Walters, Jorie; Romero, Javier; Shah, Hemant; Xu, Peng; Sridharan, Kumar

    2018-02-01

    The cold spray coating process has been developed at the University of Wisconsin-Madison for the deposition of oxidation-resistant coatings on zirconium alloy light water reactor fuel cladding with the goal of improving accident tolerance during loss of coolant scenarios. Coatings of metallic (Cr), alloy (FeCrAl), and ceramic (Ti2AlC) materials were successfully deposited on zirconium alloy flats and cladding tube sections by optimizing the powder size, gas preheat temperature, pressure and composition, and other process parameters. The coatings were dense and exhibited excellent adhesion to the substrate. Evaluation of the samples after high-temperature oxidation tests at temperatures up to 1300°C showed that the cold spray coatings significantly mitigate oxidation kinetics because of the formation of thin passive oxide layers on the surface. The results of the study indicate that the cold spray coating process is a viable near-term option for developing accident-tolerant zirconium alloy fuel cladding.

  10. Novel Approach in the Use of Plasma Spray: Preparation of Bulk Titanium for Bone Augmentations

    Directory of Open Access Journals (Sweden)

    Michaela Fousova

    2017-08-01

    Full Text Available Thermal plasma spray is a common, well-established technology used in various application fields. Nevertheless, in our work, this technology was employed in a completely new way; for the preparation of bulk titanium. The aim was to produce titanium with properties similar to human bone to be used for bone augmentations. Titanium rods sprayed on a thin substrate wire exerted a porosity of about 15%, which yielded a significant decrease of Young′s modulus to the bone range and provided rugged topography for enhanced biological fixation. For the first verification of the suitability of the selected approach, tests of the mechanical properties in terms of compression, bending, and impact were carried out, the surface was characterized, and its compatibility with bone cells was studied. While preserving a high enough compressive strength of 628 MPa, the elastic modulus reached 11.6 GPa, thus preventing a stress-shielding effect, a generally known problem of implantable metals. U-2 OS and Saos-2 cells derived from bone osteosarcoma grown on the plasma-sprayed surface showed good viability.

  11. Corrosion Electrochemistry of Aluminum Alloy for Aviation in Acid Salt Spray Environment

    Directory of Open Access Journals (Sweden)

    DU Juan

    2017-08-01

    Full Text Available The corrosion processes of 2A12, 5A06 and 7A04 aluminium alloy in neutral and acid (pH≈5 continuous salt spray environment were studied with weight loss method and electrochemical method. The morphology and surface condition in the interface of metal phase was studied by metallographic microscope and contact angle surface analyzer, and the corrosion mechanism was analyzed. Weight loss method, polarization curves by Tafel extrapolation and electrochemical impedance spectroscopy show that the 3 kinds of aluminum alloy have the relationship of corrosion rate 7A04>2A12>5A06 in neutral salt spray as well as 7A04> 5A06>2A12 in acidic salt spray. The contact angles of the aluminum alloys surface with neutral and acidic salt solution conditions are 70.9ånd 52.6°respectively. The reason why the contact angle with acid salt solution is smaller than that with neutral salt solution is probably that the increase of the hydrogen ions may cause the cathodic reaction to move to the right, accelerate anodic dissolution and destroy the oxide film on the surface of the aluminum alloy.

  12. Development of HVOF Sprayed Erosion/Oxidation Resistant Coatings for Composite Structural Components in Propulsion Systems

    Science.gov (United States)

    Knight, R.; Ivosevic, M.; Twardowski, T. E.; Kalidindi, S. R.; Sutter, James K.; Kim, D. Y.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Thermally sprayed coatings are being studied and developed as methods of enabling lightweight composites to be used more extensively as structural components in propulsion applications in order to reduce costs and improve efficiency through weight reductions. The primary goal of this work is the development of functionally graded material [FGM] polymer/metal matrix composite coatings to provide improved erosion/oxidation resistance to polyimide-based polymer matrix composite [PMC] substrates. The goal is to grade the coating composition from pure polyimide, similar to the PMC substrate matrix on one side, to 100 % WC-Co on the other. Both step-wise and continuous gradation of the loading of the WC-Co reinforcing phase are being investigated. Details of the coating parameter development will be presented, specifically the high velocity oxy-fuel [HVOF] combustion spraying of pure PMR-11 matrix material and layers of various composition PMR-II/WC-Co blends onto steel and PMR-15 composite substrates. Results of the HVOF process optimization, microstructural characterization, and analysis will be presented. The sprayed coatings were evaluated using standard metallographic techniques - optical and scanning electron microscopy [SEM]. An SEM + electron dispersive spectroscopy [EDS] technique has also been used to confirm retention of the PMR-II component. Results of peel/butt adhesion testing to determine adhesion will also be presented.

  13. Injector spray characterization of methanol in reciprocating engines

    Science.gov (United States)

    Dodge, L.; Naegeli, D.

    1994-06-01

    This report covers a study that addressed cold-starting problems in alcohol-fueled, spark-ignition engines by using fine-spray port-fuel injectors to inject fuel directly into the cylinder. This task included development and characterization of some very fine-spray, port-fuel injectors for a methanol-fueled spark-ignition engine. After determining the spray characteristics, a computational study was performed to estimate the evaporation rate of the methanol fuel spray under cold-starting and steady-state conditions.

  14. Motion planning for robotic spray cleaning with environmentally safe solvents

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Yong K.; Meirans, L.; Drotning, W.D.

    1993-09-01

    Automatic motion planning of a spray cleaning robot with collision avoidance is presented in this paper. In manufacturing environments, electronic and mechanical components are traditionally cleaned by spraying or dipping them using chlorofluorocarbon (CFC) solvents. As new scientific data show that such solvents are major causes for stratospheric ozone depletion, an alternate cleaning method is needed. Part cleaning with aqueous solvents is environmentally safe, but can require precision spraying at high pressures for extended time periods. Operator fatigue during manual spraying can decrease the quality of the cleaning process. By spraying with a robotic manipulator, the necessary spray accuracy and consistency to manufacture highreliability components can be obtained. Our motion planner was developed to automatically generate motions for spraying robots based on the part geometry and cleaning process parameters. For spraying paint and other coatings a geometric description of the parts and robot may be sufficient for motion planning, since coatings are usually done over the visible surfaces. For spray cleaning, the requirement to reach hidden surfaces necessitates the addition of a rule-based method to the geometric motion planning.

  15. Release of airborne particles and Ag and Zn compounds from nanotechnology-enabled consumer sprays: Implications for inhalation exposure

    Science.gov (United States)

    Calderón, Leonardo; Han, Taewon T.; McGilvery, Catriona M.; Yang, Letao; Subramaniam, Prasad; Lee, Ki-Bum; Schwander, Stephan; Tetley, Teresa D.; Georgopoulos, Panos G.; Ryan, Mary; Porter, Alexandra E.; Smith, Rachel; Chung, Kian Fan; Lioy, Paul J.; Zhang, Junfeng; Mainelis, Gediminas

    2017-04-01

    The increasing prevalence and use of nanotechnology-enabled consumer products have increased potential consumer exposures to nanoparticles; however, there is still a lack of data characterizing such consumer exposure. The research reported here investigated near-field airborne exposures due to the use of 13 silver (Ag)-based and 5 zinc (Zn)-based consumer sprays. The products were sprayed into a specially designed glove box, and all products were applied with equal spraying duration and frequency. Size distribution and concentration of the released particles were assessed using a Scanning Mobility Particle Sizer and an Aerodynamic Particle Sizer. Inductively coupled plasma mass spectrometry (ICP-MS) was used to investigate the presence of metals in all investigated products. Spray liquids and airborne particles from select products were examined using transmission electron microscopy (TEM) and Energy Dispersive X-ray Spectroscopy (EDS). We found that all sprays produced airborne particles ranging in size from nano-sized particles (2.5 μm); however, there was a substantial variation in the released particle concentration depending on a product. The total aerosol mass concentration was dominated by the presence of coarse particles, and it ranged from ∼30 μg/m3 to ∼30,000 μg/m3. The TEM verified the presence of nanoparticles and their agglomerates in liquid and airborne states. The products were found to contain not only Ag and Zn compounds - as advertised on the product labeling - but also a variety of other metals including lithium, strontium, barium, lead, manganese and others. The results presented here can be used as input to model population exposures as well as form a basis for human health effects studies due to the use nanotechnology-enabled products.

  16. Dermal exposure due to airless spray painting : a semi-experimental study during spray painting of a container

    OpenAIRE

    Lansink, C.J.M.; Hengstum, C. van; Brouwer, D.H.

    1998-01-01

    In this study dermal exposure by spray painting has been investigated. After a pilot-study it was decided to start a study in the offshore industry, where the airless spray painting technique was used. The main purpose of the present study was to determine the range of potential dermal exposure to paint during airless spray painting. It was also investigated whether the observed exposure corresponds with the estimates made by the exposure model EASE. Skin exposure was measured in three offsho...

  17. Optimization of Chitosan Microspheres Spray Drying via 32 Full Factorial Design

    Directory of Open Access Journals (Sweden)

    Katsarov Plamen D.

    2017-09-01

    Full Text Available Background: Generally, the preparation of spray-dried microspheres is strongly affected by the process parameters. Particle size and production yield are mainly influenced by the spraying solution concentration and the pump rate of the spray dryer.

  18. Highly conducting and transparent sprayed indium tin oxide

    Energy Technology Data Exchange (ETDEWEB)

    Rami, M.; Benamar, E.; Messaoudi, C.; Sayah, D.; Ennaoui, A. (Faculte des Sciences, Rabat (Morocco). Lab. de Physique des Materiaux)

    1998-03-01

    Indium tin oxide (ITO) has a wide range of applications in solar cells (e.g. by controlling the resistivity, we can use low conductivity ITO as buffer layer and highly conducting ITO as front contact in thin films CuInS[sub 2] and CuInSe[sub 2] based solar cells) due to its wide band gap (sufficient to be transparent) in both visible and near infrared range, and high carrier concentrations with metallic conduction. A variety of deposition techniques such as reactive electron beam evaporation, DC magnetron sputtering, evaporation, reactive thermal deposition, and spray pyrolysis have been used for the preparation of undoped and tin doped indium oxide. This latter process which makes possible the preparation of large area coatings has attracted considerable attention due to its simplicity and large scale with low cost fabrication. It has been used here to deposit highly transparent and conducting films of tin doped indium oxide onto glass substrates. The electrical, optical and structural properties have been investigated as a function of various deposition parameters namely dopant concentrations, temperature and nature of substrates. X-ray diffraction patterns have shown that deposited films are polycrystalline without second phases and have preferred orientation [400]. INdium tin oxide layers with small resistivity value around 7.10[sup -5] [omega].cm and transmission coefficient in the visible and near IR range of about 85-90% have been easily obtained. (authors) 13 refs.

  19. Novel method for the measurement of liquid film thickness during fuel spray impingement on surfaces.

    Science.gov (United States)

    Henkel, S; Beyrau, F; Hardalupas, Y; Taylor, A M K P

    2016-02-08

    This paper describes the development and application of a novel optical technique for the measurement of liquid film thickness formed on surfaces during the impingement of automotive fuel sprays. The technique makes use of the change of the light scattering characteristics of a metal surface with known roughness, when liquid is deposited. Important advantages of the technique over previously established methods are the ability to measure the time-dependent spatial distribution of the liquid film without a need to add a fluorescent tracer to the liquid, while the measurement principle is not influenced by changes of the pressure and temperature of the liquid or the surrounding gas phase. Also, there is no need for non-fluorescing surrogate fuels. However, an in situ calibration of the dependence of signal intensity on liquid film thickness is required. The developed method can be applied to measure the time-dependent and two-dimensional distribution of the liquid fuel film thickness on the piston or the liner of gasoline direct injection (GDI) engines. The applicability of this technique was evaluated with impinging sprays of several linear alkanes and alcohols with different thermo-physical properties. The surface temperature of the impingement plate was controlled to simulate the range of piston surface temperatures inside a GDI engine. Two sets of liquid film thickness measurements were obtained. During the first set, the surface temperature of the plate was kept constant, while the spray of different fuels interacted with the surface. In the second set, the plate temperature was adjusted to match the boiling temperature of each fuel. In this way, the influence of the surface temperature on the liquid film created by the spray of different fuels and their evaporation characteristics could be demonstrated.

  20. PLASMA SPRAYING OF REFRACTORY CERMETS BY THE WATER-STABILIZED SPRAY (WSP®) SYSTEM

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Brožek, V.; Cheong, D.-I.; Chráska, Pavel

    2009-01-01

    Roč. 54, č. 3 (2009), s. 241-253 ISSN 0001-7043 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * tungsten Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  1. Production flux of sea spray aerosol

    Energy Technology Data Exchange (ETDEWEB)

    de Leeuw, G.; Lewis, E.; Andreas, E. L.; Anguelova, M. D.; Fairall, C. W.; O’Dowd, C.; Schulz, M.; Schwartz, S. E.

    2011-05-07

    Knowledge of the size- and composition-dependent production flux of primary sea spray aerosol (SSA) particles and its dependence on environmental variables is required for modeling cloud microphysical properties and aerosol radiative influences, interpreting measurements of particulate matter in coastal areas and its relation to air quality, and evaluating rates of uptake and reactions of gases in sea spray drops. This review examines recent research pertinent to SSA production flux, which deals mainly with production of particles with r{sub 80} (equilibrium radius at 80% relative humidity) less than 1 {micro}m and as small as 0.01 {micro}m. Production of sea spray particles and its dependence on controlling factors has been investigated in laboratory studies that have examined the dependences on water temperature, salinity, and the presence of organics and in field measurements with micrometeorological techniques that use newly developed fast optical particle sizers. Extensive measurements show that water-insoluble organic matter contributes substantially to the composition of SSA particles with r{sub 80} < 0.25 {micro}m and, in locations with high biological activity, can be the dominant constituent. Order-of-magnitude variation remains in estimates of the size-dependent production flux per white area, the quantity central to formulations of the production flux based on the whitecap method. This variation indicates that the production flux may depend on quantities such as the volume flux of air bubbles to the surface that are not accounted for in current models. Variation in estimates of the whitecap fraction as a function of wind speed contributes additional, comparable uncertainty to production flux estimates.

  2. An experimental study on atomizing formation process of diesel spray

    International Nuclear Information System (INIS)

    Kim, Ki Bong

    2000-02-01

    In this study, the experiment has, been conducted to investigate the spray characteristics under the parameter of an ambient pressure with a single hole nozzle having aspect ratio(L/D) of 5 and diameter of 0.45mm. Under the condition of the injection pressure of 14Mpa, the initial disintegrating process of a diesel spray is investigated and analysized according to change of the ambient pressures, 0.1, 1, 2 and 3Mpa. The double flash method has been employed to visualize the process of the diesel sprays. The results obtained in this study are as follows: 1) After spray starts, the spray is shown as non-disturbance liquid column within about 1∼2mm from the nozzle tip, whose diameter is similar to that of a nozzle. For the same injection pressure, the increase of the ambient pressure makes the length of the non-disturbance liquid column become short. 2) Due to the surface wave, ligaments of the shape thread appear at the boundary of liquid column right after spray. The more developed wave together the progress of spray transforms ligaments into droplets that have generally the uniformed size. 3) In case spraying into chambers having different ambient pressures, 1, 2, and 3Mpa, the spray tip velocities reach up to 1.5, 1.2, and 0.6ms, respectively, and decrease with lapse of time. The spray angle keeps increasing for 0.6, 1.2, and 1.4ms after spray under the various ambient pressures, 3, 2, and 1Mpa, respectively, and begins to decrease and maintains the constant value. Therefore, the transition points appear near the point where the velocity decreases and the spray angle increases, simultaneously. The higher ambient pressure leads to fast appearance of transition under the same spray pressure. 4) The disintegrating mechanism of the liquid spray is two combined effects: a) friction forces between the surface waves generated at the surface of the liquid column and the ambient gas, b) the collisions of liquid droplets and ligaments by spray were overtaking

  3. Moisture Transport Through Sprayed Concrete Tunnel Linings

    Science.gov (United States)

    Holter, Karl Gunnar; Geving, Stig

    2016-01-01

    Waterproofing of permanent sprayed concrete tunnel linings with sprayed membranes in a continuous sandwich structure has been attempted since 2000 and has seen increased use in some countries. The main function of a sprayed membrane from a waterproofing perspective is to provide crack bridging and hence prevent flow of liquid water into the tunnel through cracks and imperfections in the concrete material. However, moisture can migrate through the concrete and EVA-based membrane materials by capillary and vapor diffusion mechanisms. These moisture transport mechanisms can have an influence on the degree of saturation, and may influence the pore pressures in the concrete material as well as risk of freeze-thaw damage of the concrete and membrane. The paper describes a detailed study of moisture transport material parameters, moisture condition in tunnel linings and climatic conditions tunnels in hard rock in Norway. These data have been included in a hygrothermal simulation model in the software WUFI for moisture transport to substantiate moisture transport and long-term effects on saturation of the concrete and membrane material. The findings suggest that EVA-based membranes exhibit significant water absorption and vapor transport properties although they are impermeable to liquid water flow. State-of-the-art sprayed concrete material applied with the wet mix method exhibits very low hydraulic conductivities, lower than 10-14 m/s, thus saturated conductive water flow is a very unlikely dominant transport mechanism. Moisture transport through the lining structure by capillary flow and vapor diffusion are calculated to approximately 3 cm3/m2 per day for lining thicknesses in the range of 25-35 cm and seasonal Nordic climate variations. The calculated moisture contents in the tunnel linings from the hygrothermal simulations are largely in agreement with the measured moisture contents in the tunnel linings. The findings also indicate that the concrete material exhibits

  4. Utilization of Titanium Particle Impact Location to Validate a 3D Multicomponent Model for Cold Spray Additive Manufacturing

    Science.gov (United States)

    Faizan-Ur-Rab, M.; Zahiri, S. H.; King, P. C.; Busch, C.; Masood, S. H.; Jahedi, M.; Nagarajah, R.; Gulizia, S.

    2017-12-01

    Cold spray is a solid-state rapid deposition technology in which metal powder is accelerated to supersonic speeds within a de Laval nozzle and then impacts onto the surface of a substrate. It is possible for cold spray to build thick structures, thus providing an opportunity for melt-less additive manufacturing. Image analysis of particle impact location and focused ion beam dissection of individual particles were utilized to validate a 3D multicomponent model of cold spray. Impact locations obtained using the 3D model were found to be in close agreement with the empirical data. Moreover, the 3D model revealed the particles' velocity and temperature just before impact—parameters which are paramount for developing a full understanding of the deposition process. Further, it was found that the temperature and velocity variations in large-size particles before impact were far less than for the small-size particles. Therefore, an optimal particle temperature and velocity were identified, which gave the highest deformation after impact. The trajectory of the particles from the injection point to the moment of deposition in relation to propellant gas is visualized. This detailed information is expected to assist with the optimization of the deposition process, contributing to improved mechanical properties for additively manufactured cold spray titanium parts.

  5. Structural, electrical and optical properties of indium chloride doped ZnO films synthesized by Ultrasonic Spray Pyrolysis technique

    Energy Technology Data Exchange (ETDEWEB)

    Zaleta-Alejandre, E., E-mail: ezaleta@fis.cinvestav.mx [Centro de Investigacion y de Estudios Avanzados-IPN, Departamento de Fisica, Apdo, Postal 14-470, Del. Gustavo A. Madero, C.P. 07000, Mexico, D.F. (Mexico); Camargo-Martinez, J.; Ramirez-Garibo, A. [Centro de Investigacion y de Estudios Avanzados-IPN, Departamento de Fisica, Apdo, Postal 14-470, Del. Gustavo A. Madero, C.P. 07000, Mexico, D.F. (Mexico); Perez-Arrieta, M.L. [Universidad Autonoma de Zacatecas, Unidad Academica de Fisica, Calzada Solidaridad esq. Paseo, La Bufa s/n, C.P. 98060, Zacatecas, Mexico (Mexico); Balderas-Xicohtencatl, R.; Rivera-Alvarez, Z. [Centro de Investigacion y de Estudios Avanzados-IPN, Departamento de Fisica, Apdo, Postal 14-470, Del. Gustavo A. Madero, C.P. 07000, Mexico, D.F. (Mexico); Aguilar-Frutis, M. [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada-IPN, Legaria 694, Col. Irrigacion, Del. Miguel Hidalgo, Mexico, D.F. (Mexico); Falcony, C. [Centro de Investigacion y de Estudios Avanzados-IPN, Departamento de Fisica, Apdo, Postal 14-470, Del. Gustavo A. Madero, C.P. 07000, Mexico, D.F. (Mexico)

    2012-12-01

    Indium chloride doped zinc oxide (ZnO:In) thin films were deposited onto glass substrates using zinc acetate by Ultrasonic Spray Pyrolysis technique. The effect of substrate temperature, deposition time and acetic acid added to the spraying solution on the structural, electrical and optical properties of these ZnO:In films is reported. The films were in all cases polycrystalline with a hexagonal (wurtzite) structure, a transparency over 80% and resistivity of the order of 10{sup -3}-10{sup -2} Ohm-Sign {center_dot}cm. The resistivity was dependent on the volume % of acetic acid added to the spraying solution. The minimum resistivity value was obtained with a 5 vol.% acetic acid (pH = 3.71) at substrate temperature of 450 Degree-Sign C. The deposition rates obtained were as high as 180 A{center_dot}min{sup -1} at a substrate temperature of 450 Degree-Sign C. - Highlights: Black-Right-Pointing-Pointer Conductive ZnO:In thin films were deposited by Ultrasonic Spray Pyrolysis (USP). Black-Right-Pointing-Pointer USP is of low cost, high growth rates and scalable for industrial applications. Black-Right-Pointing-Pointer USP is appropriate for the deposition of metallic oxide films. Black-Right-Pointing-Pointer We studied the effect of acetic acid, time deposition and substrate temperature. Black-Right-Pointing-Pointer Zinc acetate and indium chloride were used as precursor materials.

  6. Simultaneous control of acid gases and PAHs using a spray dryer combined with a fabric filter using different additives.

    Science.gov (United States)

    Liu, Zhen Shu; Wey, Ming Yen; Lin, Chiou Liang

    2002-04-26

    The purpose of this research was to simultaneously evaluate the removal efficiency of acid gases and PAHs from the flue gas emitted by a laboratory incinerator. This flue gas contained dust, acid gases, organics and heavy metals. A spray dryer combined with a fabric filter was used as the air pollution control device (APCD) in this study. The operating conditions investigated included different feedstock additives (polyvinyl chloride (PVC) and NaCl) and spray dryer additives (SiO2, CaCl2 and NaHCO3). The removal efficiency for SO2 could be enhanced by adding inorganic additives, such as SiO2, CaCl2 and NaHCO3. The presence of PVC in the incinerator feedstock also increased the removal efficiency of SO2in the spray dryer. The improved removal of PAHs could be attributed to the addition of feedstock additives (PVC and NaCl) and spray dryer additives (SiO2, CaCl2 and NaHCO3).

  7. Physicochemical Characteristics of Dust Particles in HVOF Spraying and Occupational Hazards: Case Study in a Chinese Company

    Science.gov (United States)

    Huang, Haihong; Li, Haijun; Li, Xinyu

    2016-06-01

    Dust particles generated in thermal spray process can cause serious health problems to the workers. Dust particles generated in high velocity oxy-fuel (HVOF) spraying WC-Co coatings were characterized in terms of mass concentrations, particle size distribution, micro morphologies, and composition. Results show that the highest instantaneous exposure concentration of dust particles in the investigated thermal spray workshop is 140 mg/m3 and the time-weighted average concentration is 34.2 mg/m3, which are approximately 8 and 4 times higher than the occupational exposure limits in China, respectively. The large dust particles above 10 μm in size present a unique morphology of polygonal or irregular block of crushed powder, and smaller dust particles mainly exist in the form of irregular or flocculent agglomerates. Some heavy metals, such as chromium, cobalt, and nickel, are also found in the air of the workshop and their concentrations are higher than the limits. Potential occupational hazards of the dust particles in the thermal spray process are further analyzed based on their characteristics and the workers' exposure to the nanoparticles is assessed using a control banding tool.

  8. Digital Image Processing application to spray and flammability studies

    Science.gov (United States)

    Hernan, M. A.; Parikh, P.; Sarohia, V.

    1985-01-01

    Digital Image Processing has been integrated into a new technique for measurements of fuel spray characteristics. The advantages of this technique are: a wide dynamic range of droplet sizes, accounting for nonspherical droplet shapes not possible with other spray assessment techniques. Finally, the technique has been applied to the study of turbojet engine fuel nozzle atomization performance with Jet A and antimisting fuel.

  9. Tableting properties of an improved spray-dried lactose

    NARCIS (Netherlands)

    Rassu, G.; Eissens, A. C.; Bolhuis, G. K.

    2006-01-01

    Spray-dried lactose is one of the most widely used filler-binders for direct compaction. The compactibility is a function of both primary particle size and the presence of amorphous lactose. Commercially available spray-dried lactose contains 15-20% amorphous lactose and 80-85% alpha-lactose

  10. Comparison of three fungicide spray advisories for lettuce downy mildew

    NARCIS (Netherlands)

    Wu, B.M.; Subbarao, K.V.; Bruggen, van A.H.C.; Koike, S.T.

    2001-01-01

    Lettuce growers in coastal California have relied mainly on protective fungicide sprays to control downy mildew. Thus, timing of sprays before infection is critical for optimal results. A leaf-wetness-driven, infection-based advisory system, previously developed, did not always perform

  11. Agricultural sprays in cross-flow and drift

    DEFF Research Database (Denmark)

    Farooq, M.; Balachandar, R.; Wulfsohn, Dvoralai

    2001-01-01

    The droplet size and velocity characteristics of an agricultural spray were studied in a wind tunnel in the presence of a non-uniform cross-flow. The spray was generated at three nozzle-operating pressures. The droplet size and velocity was measured in both the cross-flow direction and the vertical...

  12. A numerical study on dynamics of spray jets

    Indian Academy of Sciences (India)

    The study of flow characteristics of spray jets in an injector nozzle, solgel process is very critical for scientific studies. In this communication, we report results from a numerical modeling of spray jet dynamics and its breakup. The nature of instability depends on the density of the jet fluid and the ambient fluid and also on the ...

  13. Single droplet analysis for spray drying of foods

    NARCIS (Netherlands)

    Perdana, J.A.

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide shelf-life. Major hurdle to apply spray drying is the lack of scientific insight on the inactivation mechanisms of components and the extensive optimization required for formulation and drying conditions to obtain

  14. Production of amorphous starch powders by solution spray drying

    NARCIS (Netherlands)

    Niazi, Muhammad B. K.; Broekhuis, Antonius A.

    2012-01-01

    The spray drying of starch/maltodextrin formulations was evaluated as a potential technology for the manufacturing of amorphous thermoplastic starches. Mixtures of starches with high to low amylose (Am)amylopectin (Ap) ratios were spray-dried from water-based solutions and granular dispersions. The

  15. Screening and spray drying of enzymes and probiotics

    NARCIS (Netherlands)

    Schutyser, M.A.I.; Perdana, J.A.; Fox, M.B.

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide a longer shelf life. A major hurdle when applying spray drying is the extensive optimisa tion required for formulation and drying conditions to obtain powders of acceptable quality. Therefore, a high-throughput

  16. PAINT SPRAY BOOTH DESIGN USING RECIRCULATION/PARTITIONING VENTILATION

    Science.gov (United States)

    Many spray painting facility operators have been attempting to reduce the discharge of volatile organic compounds (VOCs) from paint spray booths to the atmosphere. Some have been able to convert to lower VOC containing paints and coatings such as powder coating, waterborne coatin...

  17. Developments in the formulation and delivery of spray dried vaccines

    NARCIS (Netherlands)

    Kanojia, Gaurav; Have, Rimko Ten; Soema, Peter C; Frijlink, Henderik; Amorij, Jean-Pierre; Kersten, Gideon

    2017-01-01

    Spray drying is a promising method for the stabilization of vaccines, which are usually formulated as liquids. Usually, vaccine stability is improved by spray drying in the presence of a range of excipients. Unlike freeze drying, there is no freezing step involved, thus the damage related to this

  18. Efficacy of combined traditional Chinese medicine spray with ...

    African Journals Online (AJOL)

    Objectives: We recommend a new kind of spray made from eight kinds of traditional Chinese medicine, we aimed to investigate the safety and clinical efficacy of combined traditional Chinese medicine spray (TCMS) with premature ejaculation desensitization therapy (PEDT) for the treatment of primary premature ejaculation ...

  19. Pesticide spray application, behavior, and assessment: workshop proceedings

    Science.gov (United States)

    Richard B. Roberts

    1976-01-01

    Experts from relevant disciplines exchanged information on three important problems of pesticide spray technology. The four papers presented are Physical Parameters Relating to Pesticide Applications by N. B. Akesson and W. E. Yates; The Micrometeorology and Physics of Spray Particle Behavior by H. E. Cramer and D. G. Boyle;

  20. Efficacy of preharvest spraying with Pichia guilliermondii on ...

    African Journals Online (AJOL)

    This study investigated the effects of preharvest spraying with Pichia guilliermondii on postharvest natural decay of cherry tomato fruit, and evaluated the quality attributes during storage. Preharvest spraying with P. guilliermondii significantly decreased the decay index. Moreover, the efficacy of this biological control was ...

  1. Two intelligent spraying systems developed for tree crop production

    Science.gov (United States)

    Precision pesticide application technologies are needed to achieve efficient and effective spray deposition on target areas and minimize off-target losses. Two variable-rate intelligent sprayers were developed as an introduction of new generation sprayers for tree crop applications. The first spraye...

  2. Single droplet analysis for spray drying of foods

    NARCIS (Netherlands)

    Perdana, J.A.

    2013-01-01

    Many food ingredients, such as enzymes and probiotics, are spray dried to provide shelf-life. Major hurdle to apply spray drying is the lack of scientific insight on the inactivation mechanisms of components and the extensive optimization required for formulation and drying conditions to obtain

  3. Microencapsulation of Lactobacillus casei by spray drying.

    Science.gov (United States)

    Dos Santos, Rebeka Cristiane Silva; Finkler, Leandro; Finkler, Christine Lamenha Luna

    2014-01-01

    This study evaluates the use of spray drying to produce microparticles of Lactobacillus casei. Microorganism was cultivated in shaken flasks and the microencapsulation process was performed using a laboratory-scale spray dryer. A rotational central composite design was employed to optimise the drying conditions. High cell viability (1.1 × 10(10) CFU/g) was achieved using an inlet air temperature of 70 °C and 25% (w/v) of maltodextrin. Microparticles presented values of solubility, wettability, water activity, hygroscopicity and humidity corresponding to 97.03 ± 0.04%, 100% (in 1.16 min), 0.14 ± 0.0, 35.20 g H2O/100 g and 4.80 ± 0.43%, respectively. The microparticles were spherical with a smooth surface and thermally stable. Encapsulation improved the survival of L. casei during storage. After 60 days, the samples stored at -8 °C showed viable cell concentrations of 1.0 × 10(9) CFU/g.

  4. Fractal analysis of agricultural nozzles spray

    Directory of Open Access Journals (Sweden)

    Francisco Agüera

    2012-02-01

    Full Text Available Fractal scaling of the exponential type is used to establish the cumulative volume (V distribution applied through agricultural spray nozzles in size x droplets, smaller than the characteristic size X. From exponent d, we deduced the fractal dimension (Df which measures the degree of irregularity of the medium. This property is known as 'self-similarity'. Assuming that the droplet set from a spray nozzle is self-similar, the objectives of this study were to develop a methodology for calculating a Df factor associated with a given nozzle and to determine regression coefficients in order to predict droplet spectra factors from a nozzle, taking into account its own Df and pressure operating. Based on the iterated function system, we developed an algorithm to relate nozzle types to a particular value of Df. Four nozzles and five operating pressure droplet size characteristics were measured using a Phase Doppler Particle Analyser (PDPA. The data input consisted of droplet size spectra factors derived from these measurements. Estimated Df values showed dependence on nozzle type and independence of operating pressure. We developed an exponential model based on the Df to enable us to predict droplet size spectra factors. Significant coefficients of determination were found for the fitted model. This model could prove useful as a means of comparing the behavior of nozzles which only differ in not measurable geometric parameters and it can predict droplet spectra factors of a nozzle operating under different pressures from data measured only in extreme work pressures.

  5. UVC emitting phosphors obtained by spray pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Caiut, J.M.A., E-mail: jmacaiut@iq.unesp.b [Centre d' Elaboration de Materiaux et d' Etudes Structurales, CEMES/CNRS-BP 94347, 31055 Toulouse Cedex 4 (France); Institute of Chemistry, UNESP-Universidade Estadual Paulista, CP 355, Araraquara-SP 14801-970 (Brazil); Lechevallier, S.; Dexpert-Ghys, J. [Centre d' Elaboration de Materiaux et d' Etudes Structurales, CEMES/CNRS-BP 94347, 31055 Toulouse Cedex 4 (France); Caillier, B.; Guillot, Ph. [Diagnostic des Plasmas Hors Equilibre, Universite Jean Francois Champollion, place de Verdun, 81012 Albi Cedex 9 (France)

    2011-04-15

    The broadband inter-configurational (4f{sup 1}5d{sup 1{yields}}4f{sup 2}) emission of Pr{sup 3+} doped in lanthanum orthophosphate (LaPO{sub 4}) and in calcium pyrophosphate (Ca{sub 2}P{sub 2}O{sub 7}) has been investigated under plasma excitation. The synthesis by spray pyrolysis at moderate temperature followed by a controlled annealing proves to be a very efficient way to produce good quality UVC emitting phosphor Ca{sub 1.92}Pr{sub 0.04}Na{sub 0.04}P{sub 2}O{sub 7} ({alpha} phase). The emission of this phosphor in the wavelength range 200-350 nm has been measured with a prototype device, which can be employed for anti-microbial testing. - Research Highlights: {yields} The Pr{sup 3+} doped orthophosphate and pyrophosphate were synthesized by spray pyrolysis. {yields} The dense particles present good quality UVC emitting (200-350 nm). {yields} The prototype device can be employed for anti-microbial testing.

  6. Metal-metal-hofteproteser

    DEFF Research Database (Denmark)

    Ulrich, Michael; Overgaard, Søren; Penny, Jeannette

    2014-01-01

    In Denmark 4,456 metal-on-metal (MoM) hip prostheses have been implanted. Evidence demonstrates that some patients develope adverse biological reactions causing failures of MoM hip arthroplasty. Some reactions might be systemic. Failure rates are associated with the type and the design of the Mo...

  7. Spray drying of fenofibrate loaded nanostructured lipid carriers

    DEFF Research Database (Denmark)

    Xia, Dengning; Shrestha, Neha; van de Streek, Jacco

    2016-01-01

    The conversion of aqueous dispersion of nanostructured lipid carriers (NLCs) into dry powder by spray drying could be a useful approach to render NLCs with better physical chemical stability than the aqueous dispersion. In this study, aqueous NLC dispersion containing fenofibrate was converted...... into dry, easily reconstitutable powder using spray drying. A central composite face centered design (CCFD) was used to investigate the influence of the ratio of lipid to protectant (mannitol and trehalose) and crystallinity of spray-dried powder on the particle size, yield and residual moisture content...... of the dried powder. A linear relationship (R2 = 0.9915) was established between the crystalline content of the spray-dried powders against the ratio of mannitol to trehalose from 3:7 to 10:0 (w/w). Spray drying of NLC aqueous dispersion using a mannitol and trehalose mixture resulted in an increase...

  8. Laser diagnostics for urea-water solution spray characterization

    Directory of Open Access Journals (Sweden)

    Kapusta Łukasz Jan

    2017-01-01

    Full Text Available In this study, we summarize the laser techniques used for urea-water solution (UWS spray characterization at the Institute of Heat Engineering (ITC, Faculty of Power and Aeronautical Engineering at Warsaw University of Technology. In presented studies several techniques for both, global and local spray characterization were used. Shadowgraphy-based long distance microscopy was used to visualize individual droplets and primary breakup. High speed imaging of Mie scattering (scattering on the gas-liquid interface signal was used for global spray characterization. Combination of LIF (Laser Induced Fluorescence and Mie scattering allowed to determine qualitative droplet size distribution across the whole spray cloud. The structured illumination technique used to modulate laser light sheet allowed to minimize the effects of multiple scattering in detection of Mie signal, what indicated huge potential of this technique in characterization of UWS sprays. The results presented here prove the importance of laser diagnostics in SCR systems development.

  9. The Influence of Shaping Air Pressure of Pneumatic Spray Gun

    Science.gov (United States)

    Chen, Wenzhuo; Chen, Yan; Pan, Haiwei; Zhang, Weiming; Li, Bo

    2018-02-01

    The shaping air pressure is a very important parameter in the application of pneumatic spray gun, and studying its influence on spray flow field and film thickness distribution has practical values. In this paper, Euler-Lagrangian method is adopted to describe the two-phase spray flow of pneumatic painting process, and the air flow fields, spray patterns and dynamic film thickness distributions were obtained with the help of the computational fluid dynamics code—ANSYS Fluent. Results show that with the increase of the shaping air pressure, the air phase flow field spreads in the plane perpendicular to the shaping air hole plane, the spray pattern becomes narrower and flatter, and the width of the dynamic film increases with the reduced maximum value of the film thickness. But the film thickness distribution seems to change little with the shaping air pressure decreasing from 0.6bar to 0.9bar.

  10. Thermal Spraying of Bioactive Polymer Coatings for Orthopaedic Applications

    Science.gov (United States)

    Chebbi, A.; Stokes, J.

    2012-06-01

    Flame sprayed biocompatible polymer coatings, made of biodegradable and non-biodegradable polymers, were investigated as single coatings on titanium and as top coatings on plasma sprayed Hydroxyapatite. Biocompatible polymers can act as drug carriers for localized drug release following implantation. The polymer matrix consisted of a biodegradable polymer, polyhydroxybutyrate 98%/ polyhydroxyvalerate 2% (PHBV) and a non-biodegradable polymer, polymethylmethacrylate (PMMA). Screening tests were performed to determine the suitable range of spraying parameters, followed by a Design of Experiments study to determine the effects of spraying parameters on coating characteristics (thickness, roughness, adhesion, wettability), and to optimize the coating properties accordingly. Coatings characterization showed that optimized flame sprayed biocompatible polymers underwent little chemical degradation, did not produce acidic by-products in vitro, and that cells proliferated well on their surface.

  11. Experimental measurements of air cleaning with water sprays

    International Nuclear Information System (INIS)

    Hyder, M.L.

    1989-01-01

    The effectiveness of water sprays for removal of gaseous and particulate fission products from air was studied experimentally, to determine the value of existing and proposed spray systems at the Savannah River reactors for cleaning the reactor room air following a hypothetical severe accident. The interaction of spray droplets with iodine and with cesium aerosols formed by combustion were measured separately. In the case of iodine, the results were compared to the theoretical treatment of Albert, Wichner, and Baumgarten. Good agreement was found for the smaller drop sizes, and the effect of spray pH predicted by the theoretical model was confirmed. The aerosol studies demonstrated the effectiveness of sprays in removing aerosol particles larger than 1 micrometer

  12. Experimental Analysis of Tensile Mechanical Properties of Sprayed FRP

    Directory of Open Access Journals (Sweden)

    Zhao Yang

    2016-01-01

    Full Text Available To study the tensile mechanical properties of sprayed FRP, 13 groups of specimens were tested through uniaxial tensile experiments, being analyzed about stress-strain curve, tensile strength, elastic modulus, breaking elongation, and other mechanical properties. Influencing factors on tensile mechanical properties of sprayed FRP such as fiber type, resin type, fiber volume ratio, fiber length, and composite thickness were studied in the paper too. The results show that both fiber type and resin type have an obvious influence on tensile mechanical properties of sprayed FRP. There will be a specific fiber volume ratio for sprayed FRP to obtain the best tensile mechanical property. The increase of fiber length can lead to better tensile performance, while that of composite thickness results in property degradation. The study can provide reference to popularization and application of sprayed FRP material used in structure reinforcement.

  13. Unit thermal performance of atmospheric spray cooling systems

    International Nuclear Information System (INIS)

    Porter, R.W.; Jain, M.; Chaturvedi, S.K.

    1980-01-01

    Thermal performance of an open atmospheric spray pond or canal depends on the direct-contact evaporative cooling of an individual spray unit (spray nozzle or module) and the interference caused by local heating and humidification. Droplet parameters may be combined into a dimensionless group, number of transfer units (NTU) or equivalent, whereas large-scale air-vapor dynamics determine interference through the local wet-bulb temperature. Quantity NTU were implied from field experiments for a floating module used in steam-condenser spray canals. Previous data were available for a fixed-pipe nozzle assembly used in spray ponds. Quantity NTU were also predicted using the Ranz-Marshall correlations with the Sauter-mean diameter used as the characteristic length. Good agreement with experiments was shown for diameters of 1--1.1 cm (module) and 1.9 mm

  14. Spray drying of fruit and vegetable juices--a review.

    Science.gov (United States)

    Verma, Anjali; Singh, Satya Vir

    2015-01-01

    The main cause of spray drying is to increase the shelf life and easy handling of juices. In the present paper, the studies carried out so far on spray drying of various fruits and vegetables are reported. The major fruit juices dried are mango, banana, orange, guava, bayberry, watermelon, pineapple, etc. However, study on vegetable juices is limited. In spray drying, the major optimized parameters are inlet air temperature, relative humidity of air, outlet air temperature, and atomizer speed that are given for a particular study. The juices in spray drying require addition of drying agents that include matlodextrin, liquid glucose, etc. The drying agents are added to increase the glass transition temperature. Different approaches for spray dryer design have also been discussed in the present work.

  15. Dermal exposure due to airless spray painting : a semi-experimental study during spray painting of a container

    NARCIS (Netherlands)

    Lansink, C.J.M.; Hengstum, C. van; Brouwer, D.H.

    1998-01-01

    In this study dermal exposure by spray painting has been investigated. After a pilot-study it was decided to start a study in the offshore industry, where the airless spray painting technique was used. The main purpose of the present study was to determine the range of potential dermal exposure to

  16. A comparison between spray drying and spray freeze drying to produce an influenza subunit vaccine powder for inhalation

    NARCIS (Netherlands)

    Saluja, V.; Amorij, J-P.; Kapteyn, J. C.; de Boer, A. H.; Frijlink, H. W.; Hinrichs, W. L. J.

    2010-01-01

    The aim of this study was to investigate two different processes to produce a stable influenza subunit vaccine powder for pulmonary immunization i.e. spray drying (SD) and spray freeze drying (SFD). The formulations were analyzed by proteolytic assay, single radial immunodiffusion assay (SRID),

  17. Metallated metal-organic frameworks

    Energy Technology Data Exchange (ETDEWEB)

    Bury, Wojciech; Farha, Omar K.; Hupp, Joseph T.; Mondloch, Joseph E.

    2017-02-07

    Porous metal-organic frameworks (MOFs) and metallated porous MOFs are provided. Also provided are methods of metallating porous MOFs using atomic layer deposition and methods of using the metallated MOFs as catalysts and in remediation applications.

  18. Metallated metal-organic frameworks

    Energy Technology Data Exchange (ETDEWEB)

    Bury, Wojciech; Farha, Omar K.; Hupp, Joseph T.; Mondloch, Joseph E.

    2017-08-22

    Porous metal-organic frameworks (MOFs) and metallated porous MOFs are provided. Also provided are methods of metallating porous MOFs using atomic layer deposition and methods of using the metallated MOFs as catalysts and in remediation applications.

  19. Fracture evaluation of thermally sprayed coatings in dependence on cohesive strength

    Science.gov (United States)

    Schubert, J.; Česánek, Z.

    2017-05-01

    Measuring the cohesive strength of thermally sprayed coatings is relatively difficult matter, which can be accessed in many directions. This issue is nowadays solved by use of Scratch test method. This method is not completely sufficient for the cohesive strength testing because the coating is under load of combined stresses during the Scratch test. The reason to develop this method was need for exact measurement of tensile cohesion toughness of thermally sprayed coatings, which could provide results as close to a classic tensile test as possible. Another reason for development of this method was the impossibility of direct comparison with results obtained by other methods. Tested coatings were prepared using HP / HVOF (Stellite 6, NiCrBSi, CrC-NiCr and Hastelloy C-276). These coatings were selected as commonly used in commercial sector and also on because of rising customer demand for ability to provide such coating characteristics. The tested coatings were evaluated in terms of cohesive strength (method based on tensile strength test). Final fractures were evaluated by optical microscopy together with scanning electron microscopy and EDS analysis. As expected higher cohesive strength showed metallic coatings with top results of coating Stellite 6. Carbide coatings showed approximately third of the cohesion strength in comparison with metal based coating.

  20. Cold Spray Coating Deposition Mechanism on the Thermoplastic and Thermosetting Polymer Substrates

    Science.gov (United States)

    Ganesan, Amirthan; Yamada, Motohiro; Fukumoto, Masahiro

    2013-12-01

    Cold spraying is a successful and promising coating technique for many engineering applications due to its high-rate and high-dense coating development abilities. Nevertheless, their practical use in polymer substrate is still in the fledgling phase. There are very few articles about the cold spray coating on polymers; however, the interaction of metallic particle with the polymer substrate is poorly understood, and thus a thick coating has not successfully been developed on the polymer substrate. In order to rationalize as full as possible the entire behavior of the high velocity particle with the polymer substrate, we used thermoplastic and thermosetting polymer materials as substrates. The particle behaviors with the substrate were observed under various gas pressure and temperature, and with various particles feed rate. The result showed that the particle behaviors were unique with respect to the substrate. Also it was clearly understood that the metal particles not experienced any plastic deformation due to the soft nature of the polymer substrates. The particles attached to the thermoplastic substrate either through adhesive bonding and/or mechanical inter locking, whereas only pure localized fracture observed on the thermosetting substrate and thus no particles attached firmly on the substrate.

  1. CHARACTERIZATION OF YTTRIA AND MAGNESIA PARTIALLY STABILIZED ZIRCONIA BIOCOMPATIBLE COATINGS DEPOSITED BY PLASMA SPRAYING

    Directory of Open Access Journals (Sweden)

    Roşu R. A.

    2013-09-01

    Full Text Available Zirconia (ZrO2 is a biocompatible ceramic material which is successfully used in medicine to cover the metallic implants by various methods. In order to avoid the inconvenients related to structural changes which may appear because of the temperature treatment while depositing the zirconia layer over the metallic implant, certain oxides are added, the most used being Y2O3, MgO and CaO. This paper presents the experimental results regarding the deposition of yttria (Y2O3 and magnesia (MgO partially stabilized zirconia layers onto titanium alloy substrate by plasma spraying method. X ray diffraction investigations carried out both on the initial powders and the coatings evidenced the fact that during the thermal spraying process the structure has not been significantly modified, consisting primarily of zirconium oxide with tetragonal structure. Electronic microscopy analyses show that the coatings are dense, uniform and cracks-free. Adherence tests performed on samples whose thickness ranges between 160 and 220 μm showed that the highest value (23.5 MPa was obtained for the coating of ZrO2 - 8 wt. % Y2O3 with 160 μm thickness. The roughness values present an increasing tendency with increasing the coatings thickness.

  2. Application of Atmospheric Plasma-Sprayed Ferrite Layers for Particle Accelerators

    CERN Document Server

    Caspers, F; Federmann, S; Taborelli, M; Schulz, C; Bobzin, K; Wu, J

    2013-01-01

    A common problem in all kinds of cavity-like structures in particle accelerators is the occurrence of RF-resonances. Typically, ferrite plates attached to the walls of such structures as diagnostic devices, kickers or collimators, are used to dampen those undesired modes. However, the heat transfer rate from these plates to the walls is rather limited. Brazing ferrite plates to the walls is not possible in most cases due to the different thermal expansion coefficients. To overcome those limitations, atmospheric plasma spraying techniques have been investigated. Ferrite layers with a thickness from 50 μm to about 300 μm can be deposited on metallic surfaces like stainless steel exhibiting good thermal contact and still reasonable absorption properties. In this paper the technological aspects of plasma deposition are discussed and results of specifically developed RF loss measurement procedures for such thin magnetically lossy layers on metal are presented.

  3. Self-healing atmospheric plasma sprayed Mn1.0Co1.9Fe0.1O4 protective interconnector coatings for solid oxide fuel cells

    Science.gov (United States)

    Grünwald, Nikolas; Sebold, Doris; Sohn, Yoo Jung; Menzler, Norbert Heribert; Vaßen, Robert

    2017-09-01

    Dense coatings on metallic interconnectors are necessary to suppress chromium poisoning of SOFC cathodes. Atmospherically plasma sprayed (APS) Mn1.0Co1.9Fe0.1O4 (MCF) protective layers demonstrated reduced chromium related degradation in laboratory and stack tests. Previous analyses revealed strong microstructural changes comparing the coating's as-sprayed and operated condition. This work concentrates on the layer-densification and crack-healing observed by annealing APS-MCF in air, which simulates the cathode operation conditions. The effect is described by a volume expansion induced by a phase transformation. Reducing conditions during the spray process lead to a deposition of the MCF in a metastable rock salt configuration. Annealing in air activates diffusion processes for a phase transformation to the low temperature stable spinel phase (T healing abilities of metastable APS coatings could be interesting for other applications.

  4. Influence of handpiece maintenance sprays on resin bonding to dentin

    Directory of Open Access Journals (Sweden)

    Toyotarou Sugawara

    2010-03-01

    Full Text Available Toyotarou Sugawara1, Atsushi Kameyama2, Akiko Haruyama3, Takumi Oishi4, Nobuyuki Kukidome2, Yasuaki Takase2, Masatake Tsunoda21Undergraduate Student, Tokyo Dental College, Chiba, Japan; 2Division of General Dentistry, Tokyo Dental College Chiba Hospital, Chiba, Japan; 3Department of Dental Materials Science, Tokyo Dental College, Chiba, Japan; 4Department of Dentistry and Oral Surgery, Keio University School of Medicine, Tokyo, JapanObjective: To investigate the influence of maintenance spray on resin bonding to dentin.Materials and methods: The crown of extracted, caries-free human molars was transversally sectioned with a model trimmer to prepare the dentin surfaces from mid-coronal sound dentin, and then uniformly abraded with #600 silicon carbide paper. The dentin surfaces were randomly divided into three groups: oil-free spray group where maintenance cleaner for air bearing handpieces was sprayed onto the dentin surface for 1 s and rinsed with water spray for 30 s; oil-containing spray group where maintenance cleaner for micro motor handpieces was sprayed onto the dentin surface for 1 s and rinsed with water spray for 30 s; and control group where the surface was rinsed with water spray for 30 s and then air-dried. These surfaces were then bonded with Clearfil SE Bond (Kuraray Medical, and resin composite (Clearfil AP-X, Kuraray Medical build-up crowns were incrementally constructed on the bonded surfaces. After storage for 24 h in 37°C water, the bonded teeth were sectioned into hour-glass shaped slices (0.7-mm thick perpendicular to the bonded surfaces. The specimens were then subjected to microtensile bond strength (μTBS testing at a crosshead speed of 1.0 mm/min. Data were analyzed with one-way ANOVA and the Tukey-Kramer test.Results: Maintenance spray-contaminated specimens (oil-free and oil-containing spray groups showed significantly lower μTBS than control specimens (P < 0.05. However, there was no significant difference between

  5. On-skin liquid metal inertial sensor.

    Science.gov (United States)

    Varga, Matija; Ladd, Collin; Ma, Siyuan; Holbery, Jim; Tröster, Gerhard

    2017-09-26

    A wireless on-skin inertial sensor based on free-moving liquid metal is introduced. The inertial sensor comprises a eutectic gallium-indium (eGaIn) droplet that modulates the capacitance between two electrodes. The capacitive output of the sensor is connected to a planar coil to form an LC resonator whose resonant frequency can be read out wirelessly. Liquid metal electrodes and the coil are fabricated on a 20 μm thick silicone membrane, which can stretch up to 600%, using spray-deposition of eGaIn. The moving droplet is encapsulated on the opposite side of the membrane using spray-deposition of Dragon Skin 10 silicone. The output characteristics, electrical simulations of the capacitance, and dynamic characteristics of the sensor are shown. The sensor is used for measuring tilt angles and recording arm gestures.

  6. Autonomous Precision Spraying Trials Using a Novel Cell Spray Implement Mounted on an Armadillo Tool Carrier

    DEFF Research Database (Denmark)

    Jensen, Kjeld; Laursen, Morten Stigaard; Midtiby, Henrik

    of weed detection algorithms and spraying strategies is developed. The front part of the cell sprayer implement is a camera module mounted in a shock absorbing frame. The camera module is followed by a spraying module containing nozzles with individual valve control. The implement is designed for use......Precision weeding is one of the most promising applications for autonomous service robots in biological production. Herbicides have been the default weeding solution during the past decades, but there is a growing concern about the environmental impact on drinking water reservoirs etc. The use...... with an Armadillo robotic tool carrier consisting of two battery powered track modules mounted on each side of the implement. This paper focus on the cell sprayer implement design including camera system, sprayer module and integration with the service robot and the robot software. The FroboMind software platform...

  7. Spherical rhenium metal powder

    International Nuclear Information System (INIS)

    Leonhardt, T.; Moore, N.; Hamister, M.

    2001-01-01

    The development of a high-density, spherical rhenium powder (SReP) possessing excellent flow characteristics has enabled the use of advanced processing techniques for the manufacture of rhenium components. The techniques that were investigated were vacuum plasma spraying (VPS), direct-hot isostatic pressing (D-HIP), and various other traditional powder metallurgy processing methods of forming rhenium powder into near-net shaped components. The principal disadvantages of standard rhenium metal powder (RMP) for advanced consolidation applications include: poor flow characteristics; high oxygen content; and low and varying packing densities. SReP will lower costs, reduce processing times, and improve yields when manufacturing powder metallurgy rhenium components. The results of the powder characterization of spherical rhenium powder and the consolidation of the SReP are further discussed. (author)

  8. Atomic spectrometry based on metallic tube atomizers heated by flame: Innovative strategies from fundamentals to analysis

    International Nuclear Information System (INIS)

    Arruda, Marco Aurelio Zezzi; Figueiredo, Eduardo Costa

    2009-01-01

    This review describes recent developments in atomic absorption spectrometry using metallic tube atomizers heated by flames. Sample introduction in spray or gaseous form is emphasized, describing some proposed systems for this task and the fundamentals involved in each context. The latest challenges and future possibilities for use of metallic tubes in atomic/mass spectrometry are also considered.

  9. Characterization and Analysis of Paper Spray Ionization of Organic Compounds

    Science.gov (United States)

    Aliaga-Aguilar, Hugo

    2018-01-01

    Paper spray ionization has arisen relatively recently as a complement and alternative to electro- and nanospray ionization with silica capillaries. A majority of the work in the present literature focuses on the chemical aspect of paper spray. In order to study the physical and phenomenological facet of its implementation, we measured current and voltage distributions of Taylor cones. To study transport phenomena on filter paper, we addressed the behavior of large, sparingly soluble tetraalkylammonium ions, which are usually used as mobility standards, in paper spray. The variation of intensity with time of monomers and dimers of these ions was measured with a differential mobility analyzer and compared with that produced by contamination in the paper. At the same time, we evaluated the proficiency of different paper spray techniques for protein analysis using nano spray as a reference. Experiments suggest that Taylor cones in paper spray are subject to hysteresis, whereas transport phenomena in the porous substrate notably affects the ionization of the sample. Additionally, we observed that paper spray tends to favor lower charge states in proteins. [Figure not available: see fulltext.

  10. Quantitative and economical assessment of effectiveness of electrostatic pesticide spraying

    International Nuclear Information System (INIS)

    Nishimura, Ryo; Fujita, Satoko; Michihara, Shota; Masuoka, Takashi; Kimura, Toshihiro; Yatsuzuka, Shinji; Anaguchi, Shinobu

    2013-01-01

    Electrostatic pesticide spraying (EPS) improves the adhesion characteristics of the pesticide solution to agricultural crops. If the adhesion characteristics are improved, the requisite amount of the pesticide to be sprayed can be reduced in comparison with the conventional spraying method that uses non-charged pesticide. In this research, disease (rust) control experiments were carried out to substantiate the effectiveness of the EPS from a statistical point of view. We sprayed pesticide to potted Japanese pear trees under calm condition. The numbers of the rust lesions on the pear leaves were counted at fixed intervals after spraying to investigate the difference of the results of the disease control. The t-tests were carried out for the populations of the various spraying times and applied voltages. It was statistically-derived that EPS can reduce the amounts of pesticide to be sprayed by 50 % in comparison with the non-EPS method. It is also estimated from the results that about 55,000 kL year −1 of pesticides can be reduced for the Japanese pear cultivation in Tottori prefecture. Also, this means that the expense of the pear cultivation can be reduced by about 240 million yen (3 million USD) every year in Tottori prefecture by introducing EPS.

  11. A dermal model for spray painters. Part I: subjective exposure modelling of spray paint deposition.

    Science.gov (United States)

    Brouwer, D H; Semple, S; Marquart, J; Cherrie, J W

    2001-01-01

    The discriminative power of existing dermal exposure models is limited. Most models only allow occupational hygienists to rank workers between and within workplaces according to broad bands of dermal exposure. No allowance is made for the work practices of different individuals. In this study a process-based, structured approach has been used to estimate dermal exposure from overspray generated by a spray painting process. Factors for spray technique, object shape and workers' individual work practices involved in the processes of droplet formation and deposition were incorporated into the model. The model was applied to predict dermal exposure of airless spray painters and the results were compared with exposure data. The predicted levels of exposure showed reasonable rank correlation with the measured exposure, although the model tended to over-predict the actual level of exposure. It was concluded that a structured, process-based approach has the potential to produce reliable estimates of dermal exposure. The reliability of exposure models of this type should be explored further and the relationship between the determinants of exposure should be validated by additional field studies.

  12. To Spray or Not to Spray: A Decision Analysis of Coffee Berry Borer in Hawaii

    Directory of Open Access Journals (Sweden)

    A. John Woodill

    2017-10-01

    Full Text Available Integrated pest management strategies were adopted to combat the coffee berry borer (CBB after its arrival in Hawaii in 2010. A decision tree framework is used to model the CBB integrated pest management recommendations, for potential use by growers and to assist in developing and evaluating management strategies and policies. The model focuses on pesticide spraying (spray/no spray as the most significant pest management decision within each period over the entire crop season. The main result from the analysis suggests the most important parameter to maximize net benefit is to ensure a low initial infestation level. A second result looks at the impact of a subsidy for the cost of pesticides and shows a typical farmer receives a positive net benefit of $947.17. Sensitivity analysis of parameters checks the robustness of the model and further confirms the importance of a low initial infestation level vis-a-vis any level of subsidy. The use of a decision tree is shown to be an effective method for understanding integrated pest management strategies and solutions.

  13. Influence of Bondcoat Spray Process on Lifetime of Suspension Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Li, X.-H.; Östergren, L.

    2018-01-01

    Development of thermal barrier coatings (TBCs) manufactured by suspension plasma spraying (SPS) is of high commercial interest as SPS has been shown capable of producing highly porous columnar microstructures similar to the conventionally used electron beam-physical vapor deposition. However, lifetime of SPS coatings needs to be improved further to be used in commercial applications. The bondcoat microstructure as well as topcoat-bondcoat interface topography affects the TBC lifetime significantly. The objective of this work was to investigate the influence of different bondcoat deposition processes for SPS topcoats. In this work, a NiCoCrAlY bondcoat deposited by high velocity air fuel (HVAF) was compared to commercial vacuum plasma-sprayed NiCoCrAlY and PtAl diffusion bondcoats. All bondcoat variations were prepared with and without grit blasting the bondcoat surface. SPS was used to deposit the topcoats on all samples using the same spray parameters. Lifetime of these samples was examined by thermal cyclic fatigue testing. Isothermal heat treatment was performed to study bondcoat oxidation over time. The effect of bondcoat deposition process and interface topography on lifetime in each case has been discussed. The results show that HVAF could be a suitable process for bondcoat deposition in SPS TBCs.

  14. A two-wavelength imaging pyrometer for measuring particle temperature, velocity and size in thermal spray processes

    International Nuclear Information System (INIS)

    Craig, J.E.; Parker, R.A.; Lee, D.Y.; Biancaniello, F.; Ridder, S.

    1999-01-01

    An imaging pyrometer has been developed to measure the surface temperature of hot metal objects and to measure particle temperature, velocity and size in thermal spray, spray-fonning and atomization processes. The two-wavelength surface imaging pyrometer provides true temperature measurement with high resolution, even when the surface has emissivity variation caused by roughness or oxidation. The surface imaging pyrometer has been calibrated for use in a material processing lab calibration over the range of 1000 to 3000 deg K, and these results are described. The particle imaging pyrometer has a field of view that spans the entire particle stream in typical thermal spray devices, and provides continuous measurement of the entire particle stream. Particle temperature and velocity are critical parameters for producing high quality spray coatings efficiently and reliably. The software locates the particle streaks in the image, and determines the intensity ratio for each particle streak pair to obtain the temperature. The dimensions of the particle streak image are measured to determine the velocity and size. Because the vision-based sensor samples the entire particle stream in every video frame, the particle temperature, velocity and size data are updated at 30 Hz at all points in the particle stream. Particle measurements in a plasma spray at NIST are described. In this paper, we will describe our experiments with ceramic powders, in which measurements have been made at several positions along the particle stream. The particle data are represented as profiles across the particle stream, histograms of the full particle stream or time histories of the full-stream average. The results are compared and calibrated with other temperature and diagnostic measurement systems. (author)

  15. Metal-metal-hofteproteser

    DEFF Research Database (Denmark)

    Ulrich, Michael; Overgaard, Søren; Penny, Jeannette

    2014-01-01

    In Denmark 4,456 metal-on-metal (MoM) hip prostheses have been implanted. Evidence demonstrates that some patients develope adverse biological reactions causing failures of MoM hip arthroplasty. Some reactions might be systemic. Failure rates are associated with the type and the design of the Mo......M hip implant. A Danish surveillance programme has been initiated addressing these problems....

  16. Spray Modeling for Outwardly-Opening Hollow-Cone Injector

    KAUST Repository

    Sim, Jaeheon

    2016-04-05

    The outwardly-opening piezoelectric injector is gaining popularity as a high efficient spray injector due to its precise control of the spray. However, few modeling studies have been reported on these promising injectors. Furthermore, traditional linear instability sheet atomization (LISA) model was originally developed for pressure swirl hollow-cone injectors with moderate spray angle and toroidal ligament breakups. Therefore, it is not appropriate for the outwardly-opening injectors having wide spray angles and string-like film structures. In this study, a new spray injection modeling was proposed for outwardly-opening hollow-cone injector. The injection velocities are computed from the given mass flow rate and injection pressure instead of ambiguous annular nozzle geometry. The modified Kelvin-Helmholtz and Rayleigh-Taylor (KH-RT) breakup model is used with adjusted initial Sauter mean diameter (SMD) for modeling breakup of string-like structure. Spray injection was modeled using a Lagrangian discrete parcel method within the framework of commercial CFD software CONVERGE, and the new model was implemented through the user-defined functions. A Siemens outwardly-opening hollow-cone spray injector was characterized and validated with existing experimental data at the injection pressure of 100 bar. It was found that the collision modeling becomes important in the current injector because of dense spray near nozzle. The injection distribution model showed insignificant effects on spray due to small initial droplets. It was demonstrated that the new model can predict the liquid penetration length and local SMD with improved accuracy for the injector under study.

  17. Assessment of Abrasive Wear of Nanostructured WC-Co and Fe-Based Coatings Applied by HP-HVOF, Flame, and Wire Arc Spray

    Science.gov (United States)

    Lima, C. R. C.; Libardi, R.; Camargo, F.; Fals, H. C.; Ferraresi, V. A.

    2014-10-01

    Thermal spray processes have been widely used to minimize losses caused by wear mechanisms. Sprayed deposits using conventional wire and powder materials have been long solving tribological problems in engineering equipment. More recently, the option for new different technologies and consumables like nanostructured powder materials and nanocomposite cored wires have expanded the possibilities for technical solutions. Cored wire technology allows the use of compositions that cannot be drawn into wire form like carbides in metallic matrix and high-temperature materials, thus, intensifying the use of spraying processes with low operating cost to demanding wear and corrosion applications. The objective of this work was to study the mechanical characteristics and wear performance of coatings obtained by Flame, Wire Arc, and HVOF spraying using selected nanostructured WC10Co4Cr, WC12Co, and Fe-based 140 MXC powder and wire materials. Abrasive wear performance of the coatings was determinate following the ASTM G-65 standard. Based on the results, a higher abrasive wear resistance was found for the HVOF-sprayed WC10Co4Cr nanostructured coating.

  18. Liquid metals for solar power systems

    Science.gov (United States)

    Flesch, J.; Niedermeier, K.; Fritsch, A.; Musaeva, D.; Marocco, L.; Uhlig, R.; Baake, E.; Buck, R.; Wetzel, T.

    2017-07-01

    The use of liquid metals in solar power systems is not new. The receiver tests with liquid sodium in the 1980s at the Plataforma Solar de Almería (PSA) already proved the feasibility of liquid metals as heat transfer fluid. Despite the high efficiency achieved with that receiver, further investigation of liquid metals in solar power systems was stopped due to a sodium spray fire. Recently, the topic has become interesting again and the gained experience during the last 30 years of liquid metals handling is applied to the concentrated solar power community. In this paper, recent activities of the Helmholtz Alliance LIMTECH concerning liquid metals for solar power systems are presented. In addition to the components and system simulations also the experimental setup and results are included.

  19. Evaluation of back contact in spray deposited SnS thin film solar cells by impedance analysis.

    Science.gov (United States)

    Patel, Malkeshkumar; Ray, Abhijit

    2014-07-09

    The role of back metal (M) contact in sprayed SnS thin film solar cells with a configuration Glass/F:SnO2/In2S3/SnS/M (M = Graphite, Cu, Mo, and Ni) was analyzed and discussed in the present study. Impedance spectroscopy was employed by incorporating constant phase elements (CPE) in the equivalent circuit to investigate the degree of inhomogeneity associated with the heterojunction and M/SnS interfaces. A best fit to Nyquist plot revealed a CPE exponent close to unity for thermally evaporated Cu, making it an ideal back contact. The Bode phase plot also exhibited a higher degree of disorders associated with other M/SnS interfaces. The evaluation scheme is useful for other emerging solar cells developed from low cost processing schemes like spray deposition, spin coating, slurry casting, electrodeposition, etc.

  20. Spray-deposited CuIn1-xGaxSe2 solar cell absorbers: Influence of spray deposition parameters and crystallization promoters

    International Nuclear Information System (INIS)

    Carrete, Alex; Placidi, Marcel; Shavel, Alexey; Perez-Rodriguez, Alejandro; Cabot, Andreu

    2015-01-01

    To produce smooth, crack-free, and highly crystalline absorber layers are the main challenges in the fabrication of thin film solar cells using nanoparticle-based solution-processing technologies. In this work, we report on the optimization of the spray deposition parameters to produce highly homogeneous CuIn 1-x Ga x S 2 thin films with controlled thickness using nanoparticle-based inks. We further explore the use of inorganic ligand exchange strategies to introduce metal ions able to promote crystallization during the selenization of the layers, removing structural defects and grain boundaries that potentially act as recombination centers. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  1. Spray-deposited CuIn{sub 1-x}Ga{sub x}Se{sub 2} solar cell absorbers: Influence of spray deposition parameters and crystallization promoters

    Energy Technology Data Exchange (ETDEWEB)

    Carrete, Alex; Placidi, Marcel; Shavel, Alexey [Catalonia Institute for Energy Research - IREC, Sant Adria del Besos, Barcelona (Spain); Perez-Rodriguez, Alejandro [Catalonia Institute for Energy Research - IREC, Sant Adria del Besos, Barcelona (Spain); IN2UB, Departament d' Electronica, Universitat de Barcelona (Spain); Cabot, Andreu [Catalonia Institute for Energy Research - IREC, Sant Adria del Besos, Barcelona (Spain); Institucio Catalana de Recerca i Estudis Avancats - ICREA, Barcelona (Spain)

    2015-01-01

    To produce smooth, crack-free, and highly crystalline absorber layers are the main challenges in the fabrication of thin film solar cells using nanoparticle-based solution-processing technologies. In this work, we report on the optimization of the spray deposition parameters to produce highly homogeneous CuIn{sub 1-x}Ga{sub x}S{sub 2} thin films with controlled thickness using nanoparticle-based inks. We further explore the use of inorganic ligand exchange strategies to introduce metal ions able to promote crystallization during the selenization of the layers, removing structural defects and grain boundaries that potentially act as recombination centers. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  2. Plasma sprayed Fe(76)Nd(16)B(8) permanent magnets

    Science.gov (United States)

    Overfelt, R. A.; Anderson, C. D.; Flanagan, W. F.

    1986-01-01

    Thin coatings (0.16 mm) and thick coatings (0.50 mm) of Fe(76)Nd(16)B(8) were deposited on stainless-steel substrates by low pressure plasma spraying. Microscopic examination of the coatings in a light microscope revealed excessive porosity, but good bonding to the substrate. Fracture cross sections examined in a scanning electron microscope showed the grains to be equiaxed and approximately 1 micron or less in diameter in the as-sprayed condition. The intrinsic coercivities of the as-sprayed coatings varied from 5.8 to 10.9 kOe. The effects of postspray heat treatments on the intrinsic coercivity are also given.

  3. PRODUCING STRAWBERRY (Fragaria chiloensis) DEHYDRATED Spray and lyophilization

    OpenAIRE

    Guevara Pérez, A.; Universidad Nacional Agraria La Melina - Lima-Perú. Facultad de Industrias Alimentarias, Departamento de Tecnología de Alimentos.; Rojas Ayerve, T.; Universidad Nacional Agraria La Melina - Lima-Perú. Facultad de Ciencias, Departamento de Química.; Araujo Vargas, J. M.; Universidad Nacional Agraria La Melina - Lima-Perú. Facultad de Industrias Alimentarias, Departamento de Ingeniería de Alimentos.; Araujo Vargas, J. M.; Facultad de Industrias Alimentarias, Departamento de Ingeniería de Alimentos.

    2014-01-01

    Two methods of dehydration of strawberries (Fragaria chiloensis 1 .) ha ve been studied: spray-drying and freezedrying. It has been found that the optimum sequence for the drying operation is as follows: selection/classification , washing, steaming, pulp-extraction, conditioning and freeze-drying. The efficiency over the total solids obtained with this method is 86.48% compared to 66.02% when using spray-drying. The strawberry pulp was conditioned by water dilution of 1:1. For spray-drying, t...

  4. Performances and reliability of WC based thermal spray coatings

    International Nuclear Information System (INIS)

    Scrivani, A.; Rosso, M.; Salvarani, L.

    2001-01-01

    Thermal spray processes are used for a lot of traditional and innovative applications and their importance is becoming higher and higher. WC/CoCr based thermal spray coatings represent one of the most important class of coatings that find application in a wide range of industrial sectors. This paper will address a review of current applications and characteristics of this kind of coating. The most important spraying processes, namely HVOF (high velocity oxygen fuel) are examined, the characterization of the coatings from the point of view of corrosion and wear resistance is considered. (author)

  5. Experimental Study on Diesel Spray Characteristics and Autoignition Process

    OpenAIRE

    Taşkiran, Özgür Oğuz; Ergeneman, Metin

    2011-01-01

    The main goal of this study is to get the temporal and spatial spray evolution under diesel-like conditions and to investigate autoignition process of sprays which are injected from different nozzle geometries. A constant volume combustion chamber was manufactured and heated internally up to 825 K at 3.5 MPa for experiments. Macroscopic properties of diesel spray were recorded via a high-speed CCD camera by using shadowgraphy technique, and the images were analyzed by using a digital image pr...

  6. Exergy analysis of encapsulation of photochromic dye by spray drying

    Science.gov (United States)

    Çay, A.; Akçakoca Kumbasar, E. P.; Morsunbul, S.

    2017-10-01

    Application of exergy analysis methodology for encapsulation of photochromic dyes by spray drying was presented. Spray drying system was investigated considering two subsystems, the heater and the dryer sections. Exergy models for each subsystem were proposed and exergy destruction rate and exergy efficiency of each subsystem and the whole system were computed. Energy and exergy efficiency of the system were calculated to be 5.28% and 3.40%, respectively. It was found that 90% of the total exergy inlet was destroyed during encapsulation by spray drying and the exergy destruction of the heater was found to be higher.

  7. Mechanical and Microstructural Effects of Cold Spray Aluminum on AI 7075 Using Kinetic Metallization and Cold Spray Processes (Preprint)

    National Research Council Canada - National Science Library

    Barnes, John; Champagne, Victor K; Ballard, Donna; Eden, Timothy J; Shoffner, Brent; Potter, John K; Wolfe, Douglas E

    2007-01-01

    .... A test matrix was established to evaluate the coatings applied by both methods. Characterization of the coatings included microstructural analysis, hardness measurements, and tensile, S-N fatigue and bend tests...

  8. Role of process conditions on the microstructure, stoichiometry and functional performance of atmospheric plasma sprayed La(Sr)MnO3 coatings

    Science.gov (United States)

    Han, Su Jung; Chen, Yikai; Sampath, Sanjay

    2014-08-01

    Strontium doped lanthanum manganite (LSM) perovskite coatings were produced via atmospheric plasma spray technique to examine their applicability as electrically conductive coatings to protect chromium-poisoning of cathode side metallic interconnects in solid oxide fuel cells. Various plasma spray process conditions were manipulated including plasma power, total gas flow and content of H2 in the plasma gas in order to understand their effects on coating properties as well as efficacy as a protectant against Cr-poisoning. In-flight temperatures and velocities of spray particles were monitored for the various plasma spray conditions enabling assessment of thermal and kinetic energies of LSM particles. As anticipated, coating density improves with increasing thermal and/or kinetic energies of the LSM particles. However, the LSM particles also experienced significant phase decomposition at higher thermal exposure and longer residence time conditions. Due to preferential loss of oxygen and manganese, La2O3 phase is also formed under certain processing regimes. The resultant mixed-phase coating is ineffective both from electrical transport and as a protective coating for the metallic interconnect. Concomitantly, coatings with limited decomposition show excellent conductivity and protection characteristics demonstrating the need for mechanism driven process optimization for these functional oxide coatings.

  9. Plasma Spray Synthesis of High Purity Boron Nitride Nanotubes

    Data.gov (United States)

    National Aeronautics and Space Administration — The objective of this project is the efficient synthesis of high quality boron nitride nanotubes (BNNT’s) using the LaRC radio frequency plasma spray (RFPS)...

  10. Nutritional Composition of Liquid and Spray-dried Juices of ...

    African Journals Online (AJOL)

    Tamarindus indica) juices were extracted from the calyces and tamarind pulp respectively. Parts of the extracted juices were spray dried while the remaining parts were preserved as whole juices. The juices and powders were then analyzed for the ...

  11. A Combined Foam-Spray Model for Ocean Microwave Radiometry

    National Research Council Canada - National Science Library

    Raizer, Victor

    2005-01-01

    Passive microwave emissions from oceanic dispersed media are considered. The spray is modeled by the aggregates of spherical water droplets, and the foam is represented by a macroscopic system of hollow spherical water shells...

  12. Method and apparatus for heat extraction by controlled spray cooling

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-11-30

    Two solutions to the problem of cooling a high temperature, high heat flux surface using controlled spray cooling are presented for use on a mandrel. In the first embodiment, spray cooling is used to provide a varying isothermal boundary layer on the side portions of a mandrel by providing that the spray can be moved axially along the mandrel. In the second embodiment, a spray of coolant is directed to the lower temperature surface of the mandrel. By taking advantage of super-Leidenfrost cooling, the temperature of the high temperature surface of the mandrel can be controlled by varying the mass flux rate of coolant droplets. The invention has particular applicability to the field of diamond synthesis using chemical vapor deposition techniques.

  13. Fabrication of Hybrid Organic Photovoltaic Devices Using Electrostatic Spray Method

    Directory of Open Access Journals (Sweden)

    Zhe-Wei Chiu

    2014-01-01

    Full Text Available Hybrid organic photovoltaic devices (OPVDs are fabricated using the electrostatic spray (e-spray method and their optical and electrical properties are investigated. E-spray is used to deposit a hybrid film (P3HT: PCBM/nanodiamond with morphology and optical characteristics onto OPVDs. The root-mean-square roughness and optical absorption increase with increasing nanodiamond content. The performance of e-spray is comparable to that of the spin-coating method under uniform conditions. The device takes advantage of the high current density, power conversion efficiency, and low cost. Nanodiamond improves the short-circuit current density and power conversion efficiency. The best performance was obtained with 1.5 wt% nanodiamond content, with a current density of 7.28 mA/cm2 and a power conversion efficiency of 2.25%.

  14. Application of Constrained Linear MPC to a Spray Dryer

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2014-01-01

    . The main challenge of spray drying is to meet the residual moisture specification and prevent powder from sticking to the chamber walls. By simulation we compare the performance of the MPC against the conventional PID control strategy. During an industrially recorded disturbance scenario, the MPC increases......In this paper we develop a linear model predictive control (MPC) algorithm for control of a two stage spray dryer. The states are estimated by a stationary Kalman filter. A non-linear first-principle engineering model is developed to simulate the spray drying process. The model is validated against...... experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Spray drying is a cost-effective method to evaporate water from liquid foods and produces a free flowing powder...

  15. Modular Spray-Cooled Assemblies for High Heat Fluxes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This NASA SBIR Phase II project will produce a flight suitable test bench based on a modular spray-cooled assembly that considers NASA power and mass budgets and can...

  16. Spray Drying Processing: granules production and drying kinetics of droplets

    International Nuclear Information System (INIS)

    Mondragon, R.; Julia, J. E.; Barba, A.; Jarque, J. C.

    2013-01-01

    Spray drying is a unit operation very common in many industrial processes. For each particular application, the resulting granulated material must possess determined properties that depend on the conditions in which the spray drying processing has been carried out, and whose dependence must be known in order to optimize the quality of the material obtained. The large number of variables that influence on the processes of matter and energy transfer and on the formation of granular material has required a detailed analysis of the drying process. Over the years there have been many studies on the spray drying processing of all kind of materials and the influence of process variables on the drying kinetics of the granulated material properties obtained. This article lists the most important works published for both the spray drying processing and the drying of individual droplets, as well as studies aimed at modeling the drying kinetics of drops. (Author)

  17. Approximate computation of hydrothermal conditions of nuclear reactor spray ponds

    International Nuclear Information System (INIS)

    Yarkho, A.A.; Borshchev, V.A.

    1990-01-01

    An algorithm is presented for determining the evaporation numbers of nuclear reactor spray ponds which provide necessary reactor cooling during its normal operation under given meteorological conditions with account of restrictions on the cooled water temperature at the reactor entrance

  18. Powder consolidation using cold spray process modeling and emerging applications

    CERN Document Server

    Moridi, Atieh

    2017-01-01

    This book first presents different approaches to modeling of the cold spray process with the aim of extending current understanding of its fundamental principles and then describes emerging applications of cold spray. In the coverage of modeling, careful attention is devoted to the assessment of critical and erosion velocities. In order to reveal the phenomenological characteristics of interface bonding, severe, localized plastic deformation and material jet formation are studied. Detailed consideration is also given to the effect of macroscopic defects such as interparticle boundaries and subsequent splat boundary cracking on the mechanical behavior of cold spray coatings. The discussion of applications focuses in particular on the repair of damaged parts and additive manufacturing in various disciplines from aerospace to biomedical engineering. Key aspects include a systematic study of defect shape and the ability of cold spray to fill the defect, examination of the fatigue behavior of coatings for structur...

  19. Experiments on aerosol removal by high-pressure water spray

    International Nuclear Information System (INIS)

    Corno, Ada del; Morandi, Sonia; Parozzi, Flavio; Araneo, Lucio; Casella, Francesco

    2017-01-01

    Highlights: • Experimental research to measure the efficiency of high-pressure sprays in capturing aerosols if applied to a filtered containment venting system in case of severe accident. • Cloud of monodispersed SiO 2 particles with sizes 0.5 or 1.0 μm and initial concentration in the range 2–90 mg/m 3 . • Carried out in a chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls equipped with a high pressure water spray with single nozzle. • Respect to low-pressure sprays, removal efficiency turned out significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure sprays system. - Abstract: An experimental research was managed in the framework of the PASSAM European Project to measure the efficiency of high-pressure sprays in capturing aerosols when applied to a filtered containment venting system in case of severe accident. The campaign was carried out in a purposely built facility composed by a scrubbing chamber 0.5 × 1.0 m and 1.5 m high, with transparent walls to permit the complete view of the aerosol removal process, where the aerosol was injected to form a cloud of specific particle concentration. The chamber was equipped with a high pressure water spray system with a single nozzle placed on its top. The test matrix consisted in the combination of water pressure injections, in the range 50–130 bar, on a cloud of monodispersed SiO 2 particles with sizes 0.5 or 1.0 μm and initial concentration ranging between 2 and 99 mg/m 3 . The spray was kept running for 2 min and the efficiency of the removal was evaluated, along the test time, using an optical particle sizer. With respect to low-pressure sprays, the removal efficiency turned out much more significant: the half-life for 1 μm particles with a removal high-pressure spray system is orders of magnitude shorter than that with a low-pressure spray system. The highest removal rate was detected with 1

  20. Influence of biodiesel on injection, fuel spray, and engine characteristics

    OpenAIRE

    Kegl, Breda; Pehan, Stanislav

    2012-01-01

    This paper discusses the influence of biodiesel on the injection, spray, and engine characteristics with the aim to reduce harmful emissions. The considered engine is a bus diesel engine with injection M system. The injection, fuel spray, and engine characteristics, obtained with biodiesel, are compared to those obtained with mineral diesel under peak torque and rated conditions. The considered fuel is neat biodiesel from rapeseed oil. Its density, viscosity, surface tension, and sound veloci...

  1. GO evaluation of a PWR spray system. Final report

    International Nuclear Information System (INIS)

    Long, W.T.

    1975-08-01

    GO is a reliability analysis methodology developed over the years from 1960 to the present by Kaman Sciences Corporation, Colorado Springs, Colorado. In this report the GO methodology is presented and its application demonstrated by performing a reliability analysis of a conceptual PWR Containment Spray System. Certain numerical results obtained are compared with those of a prior fault tree analysis of the same system as documented in the 11 January 1973 draft report, A Fault Tree Evaluation of a PWR Spray System

  2. Steel fibre corrosion in cracks:durability of sprayed concrete

    OpenAIRE

    Nordström, Erik

    2000-01-01

    Steel fibre reinforced sprayed concrete is common practice for permanent linings in underground construction. Today there is a demand on "expected technical service life" of 120 years. Thin steel fibres could be expected to discontinue carrying load fast with a decrease of fibre diameter caused by corrosion, especially in cracks. The thesis contains results from inspections on existing sprayed concrete structures and a literature review on corrosion of steel fibres in cracked concrete. To stu...

  3. Single-dose fentanyl sublingual spray for breakthrough cancer pain

    Directory of Open Access Journals (Sweden)

    Taylor DR

    2013-07-01

    Full Text Available Donald R Taylor Comprehensive Pain Care PC, Marietta, GA, USA Abstract: Breakthrough cancer pain (BTCP is defined as a transient exacerbation of pain that arises in patients with otherwise controlled persistent pain. BTCP typically has a rapid onset and relatively short duration, but it causes a significant amount of physical and psychological distress for patients. Several rapid-onset fentanyl formulations have been introduced in the USA to replace traditional oral opioids for the treatment of BTCP: a transmucosal lozenge, a sublingual orally disintegrating tablet, a buccal tablet, a buccal soluble film, a pectin nasal spray and, the newest formulation to enter the market, a sublingual spray. This article reviews the six rapid-onset formulations of fentanyl approved in the USA for the management of BTCP with emphasis on describing the published literature on fentanyl sublingual spray. The different fentanyl formulations vary in pharmacokinetic properties and ease of use, but all have a rapid onset and a relatively short duration of analgesia. Fentanyl sublingual spray has demonstrated absorption within 5 minutes of administration, with fentanyl plasma concentrations increasing over the first 30 minutes and remaining elevated for 60–90 minutes in pharmacokinetic studies in healthy subjects. Fentanyl sublingual spray shows linear dose proportionality, and changes in the temperature or acidity of the oral cavity do not alter its pharmacokinetic properties. In patients with BTCP, statistically significant pain relief is measurable at 5 minutes after administration of fentanyl sublingual spray, when compared with placebo, with significant pain relief lasting at least 60 minutes after administration. Adverse events are typical of opioid treatment and are considered mild to moderate in intensity. In summary, fentanyl sublingual spray provides rapid onset of analgesia and is a tolerable and effective treatment for BTCP. Keywords: breakthrough pain

  4. Sound Spray - can-shaped sound effect device

    OpenAIRE

    Park, Gibeom; Lee, Kyogu

    2013-01-01

    In this paper, we designed a sound effect device, which was applicable forspray paint art process. For the applicability research of the device, wedesigned a prototype which had a form not far off the traditional spray cans,using Arduino and various sensors. Through the test process of the prototype,we verified the elements that would be necessary to apply our newly designeddevice to real spray paint art activities. Thus we checked the possibility ofvarious musical expressions by expanding th...

  5. Application of Constrained Linear MPC to a Spray Dryer

    OpenAIRE

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik; Utzen, Christer; Jørgensen, John Bagterp

    2014-01-01

    In this paper we develop a linear model predictive control (MPC) algorithm for control of a two stage spray dryer. The states are estimated by a stationary Kalman filter. A non-linear first-principle engineering model is developed to simulate the spray drying process. The model is validated against experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Sp...

  6. Plasma Spraying of Magnetite Coatings for M.W. Applications

    OpenAIRE

    Enikov, R.; Nedkov, I.; Oliver, D.

    1997-01-01

    The possibilities of arc - plasma spray deposition of polycrystalline ferromagnetic coating are investigated. Powder sintered microwave absorbing ferrite materials were deposited by arc-plasma jet on polycrystalline substrates. By varying the distance between plasma torch and substrates and the spray duration, coatings with different thickness and porosity were obtained. The coatings characteristics were studied by optical, SEM and XRD methods. The mechanism of the magnetic structure formatio...

  7. Production of Energetic Nanomaterials by Spray Flash Evaporation

    OpenAIRE

    Martin Klaumünzer; Jakob Hübner; Denis Spitzer

    2016-01-01

    Within this paper, latest results on processing of energetic nanomaterials by means of the Spray Flash Evaporation technique are presented. This technology constitutes a highly effective and continuous way to prepare fascinating materials on the nano- and micro-scale. Within the process, a solution is set under high pressure and sprayed into an evacuated atomization chamber. Subsequent ultrafast evaporation of the solvent leads to an aerosol stream, which is separated by cyclones or filters. ...

  8. Production of ceramic formed parts by means of plasma spraying

    International Nuclear Information System (INIS)

    Kirner, K.

    1989-01-01

    Open and closed pipes and tubes, nozzles and crucibles, conical parts and other molded articles of ceramic materials such as aluminium oxide, magnesium-aluminium spinel, zirconium oxide, zirconium silicate and special ceramics can be fabricated by spray application to a core which is afterwards removed. Because at the same time these are mainly high temperature materials and high temperature application areas, plasma spraying is preferred. The process and examples of application are described, the advantages and disadvantages are pointed out. (orig.) [de

  9. Modelling of spray evaporation and penetration for alternative fuels

    OpenAIRE

    Azami, M. H.; Savill, Mark A.

    2016-01-01

    The focus of this work is on the modelling of evaporation and spray penetration for alternative fuels. The extension model approach is presented and validated for alternative fuels, namely, Kerosene (KE), Ethanol (ETH), Methanol (MTH), Microalgae biofuel (MA), Jatropha biofuel (JA), and Camelina biofuel (CA). The results for atomization and spray penetration are shown in a time variant condition. Comparisons have been made to visualize the transient behaviour of these fuels. The vapour pressu...

  10. Pemanfaatan Zeolit Alam Untuk Pengeringan Karaginan Dengan Spray Dryer

    OpenAIRE

    M.H, Babar Priyadi; Afifi, Thufail Khoirul; Sasongko, Setia Budi

    2012-01-01

    The problem that will be faced in drying is quite high relative humidity, therefore carrageenan drying process using spray dryer with zeolite as humidity absorber becomes alternative option to achieve heat effectiveness of air dryer. The research is purposed to examine the effect of temperature and level of zeolite to relative humidity and product quality on carrageenan drying process. Spray dryer is a dryer used to produce powder material from feeds which have liquid and pasta form. The Resu...

  11. Release mitigation spray safety systems for chemical demilitarization applications.

    Energy Technology Data Exchange (ETDEWEB)

    Leonard, Jonathan; Tezak, Matthew Stephen; Brockmann, John E.; Servantes, Brandon; Sanchez, Andres L.; Tucker, Mark David; Allen, Ashley N.; Wilson, Mollye C.; Lucero, Daniel A.; Betty, Rita G.

    2010-06-01

    Sandia National Laboratories has conducted proof-of-concept experiments demonstrating effective knockdown and neutralization of aerosolized CBW simulants using charged DF-200 decontaminant sprays. DF-200 is an aqueous decontaminant, developed by Sandia National Laboratories, and procured and fielded by the US Military. Of significance is the potential application of this fundamental technology to numerous applications including mitigation and neutralization of releases arising during chemical demilitarization operations. A release mitigation spray safety system will remove airborne contaminants from an accidental release during operations, to protect personnel and limit contamination. Sandia National Laboratories recently (November, 2008) secured funding from the US Army's Program Manager for Non-Stockpile Chemical Materials Agency (PMNSCMA) to investigate use of mitigation spray systems for chemical demilitarization applications. For non-stockpile processes, mitigation spray systems co-located with the current Explosive Destruction System (EDS) will provide security both as an operational protective measure and in the event of an accidental release. Additionally, 'tented' mitigation spray systems for native or foreign remediation and recovery operations will contain accidental releases arising from removal of underground, unstable CBW munitions. A mitigation spray system for highly controlled stockpile operations will provide defense from accidental spills or leaks during routine procedures.

  12. Bullous cryothermic dermatitis artefacta induced by deodorant spray abuse.

    Science.gov (United States)

    Jacobi, A; Bender, A; Hertl, M; König, A

    2011-08-01

    Dermatitis artefacta belongs to a broad spectrum of factitious diseases of lesions usually self-induced by patients. Here we report a surprisingly effective induction of blisters and thermic dermatitis by excessive abuse of common deodorant sprays. We evaluated the clinical course and outcome in three patients with dermatitis artefacta induced by deodorant spray. A 12-year-old boy only admitted the abuse of deodorant spray after psychiatric intervention. Two adults (21-year-old and 37-year-old women) had borderline personality disorder and frankly reported the urge to induce pain by spraying for at least 100 s at a short distance. Bullous dermatitis was the acute presenting sign in all patients. The bullae were found on the extensor surfaces of the extremities, with a distribution of older lesions showing erosions and scarring and fresh lesions with intact bullae with a diameter of 3-15 cm. After searching for the causative agent and removal of the deodorant spray, clinical outcome showed a healing without and with scars. Cryo-damage by abuse of common deodorant sprays seems to become a popular mechanism by which an impressive bullous dermatitis can be artificially induced. Dermatologists and psychiatrist should be aware of this method of injury. © 2010 The Authors. Journal of the European Academy of Dermatology and Venereology © 2010 European Academy of Dermatology and Venereology.

  13. Characterization of fully functional spray-on antibody thin films

    Energy Technology Data Exchange (ETDEWEB)

    Figueroa, Jhon [Department of Chemistry, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-5250 (United States); Magaña, Sonia; Lim, Daniel V. [Department of Cell Biology, Microbiology and Molecular Biology, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-7115 (United States); Schlaf, Rudy, E-mail: schlaf@eng.usf.edu [Department of Electrical Engineering, University of South Florida, 4202 E. Fowler Ave., Tampa, FL 33620-5101 (United States)

    2014-02-15

    The authors recently demonstrated that fully functional Escherichia coli O157:H7 antibody thin films can be prepared using a simple pneumatic nebulizer on glass surface [1]. This paper focuses on the investigation of the morphology and physical properties of these films with the aim to better understand their performance. A series of E. coli O157:H7 antibody spray-on thin films were investigated by ellipsometry, X-ray photoelectron spectroscopy (XPS), immunoassays, attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), fluorescence microscopy, atomic force microscope (AFM) and contact angle analysis. These data were compared to measurements on films prepared with the biotin–avidin covalent bonding scheme. The investigation showed that films created by a 2 min pneumatic spray deposition time can capture antigens similar as the avidin–biotin wet-chemical method. The results also suggests that an influential factor for the comparable capture cell ability between sprayed and covalent films is an increased antibody surface coverage for the sprayed films (non-equilibrium technique), which compensates for the lack of its antibody orientation. There was no significant antibody denaturation detected on any of the sprayed films. Both techniques led to the formation of cluster-aggregates, a factor that seems unavoidable due to the natural tendency of protein to cluster. The avidin–biotin bridge films generally had a higher roughness, which manifested itself in a higher wettability compared to the sprayed films.

  14. Status of emergency spray modelling in the integral code ASTEC

    International Nuclear Information System (INIS)

    Plumecocq, W.; Passalacqua, R.

    2001-01-01

    Containment spray systems are emergency systems that would be used in very low probability events which may lead to severe accidents in Light Water Reactors. In most cases, the primary function of the spray would be to remove heat and condense steam in order to reduce pressure and temperature in the containment building. Spray would also wash out fission products (aerosols and gaseous species) from the containment atmosphere. The efficiency of the spray system in the containment depressurization as well as in the removal of aerosols, during a severe accident, depends on the evolution of the spray droplet size distribution with the height in the containment, due to kinetic and thermal relaxation, gravitational agglomeration and mass transfer with the gas. A model has been developed taking into account all of these phenomena. This model has been implemented in the ASTEC code with a validation of the droplets relaxation against the CARAIDAS experiment (IPSN). Applications of this modelling to a PWR 900, during a severe accident, with special emphasis on the effect of spray on containment hydrogen distribution have been performed in multi-compartment configuration with the ASTEC V0.3 code. (author)

  15. Characterization of fully functional spray-on antibody thin films

    Science.gov (United States)

    Figueroa, Jhon; Magaña, Sonia; Lim, Daniel V.; Schlaf, Rudy

    2014-02-01

    The authors recently demonstrated that fully functional Escherichia coli O157:H7 antibody thin films can be prepared using a simple pneumatic nebulizer on glass surface [1]. This paper focuses on the investigation of the morphology and physical properties of these films with the aim to better understand their performance. A series of E. coli O157:H7 antibody spray-on thin films were investigated by ellipsometry, X-ray photoelectron spectroscopy (XPS), immunoassays, attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), fluorescence microscopy, atomic force microscope (AFM) and contact angle analysis. These data were compared to measurements on films prepared with the biotin-avidin covalent bonding scheme. The investigation showed that films created by a 2 min pneumatic spray deposition time can capture antigens similar as the avidin-biotin wet-chemical method. The results also suggests that an influential factor for the comparable capture cell ability between sprayed and covalent films is an increased antibody surface coverage for the sprayed films (non-equilibrium technique), which compensates for the lack of its antibody orientation. There was no significant antibody denaturation detected on any of the sprayed films. Both techniques led to the formation of cluster-aggregates, a factor that seems unavoidable due to the natural tendency of protein to cluster. The avidin-biotin bridge films generally had a higher roughness, which manifested itself in a higher wettability compared to the sprayed films.

  16. Thermo- and fluid dynamics characterization of spray cooling with pulsed sprays

    Energy Technology Data Exchange (ETDEWEB)

    Panao, M.R.O.; Moreira, A.L.N. [Instituto Superior Tecnico, Mechanical Engineering Department, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

    2005-11-01

    A fundamental study is reported here on the spray impingement of pulsed sprays on heated surfaces. The experiments consider simultaneous measurements of surface heat flux and droplet characteristics performed with a Phase Doppler Anemometer (velocity, size and flux) prior to impact, to provide a better insight into the interaction between thermal and fluid dynamic effects during the period of injection. The experimental conditions are relevant for engines at steady rotational speeds between 1800rpm and 3600rpm, which are of interest for hybrid configurations, where the IC engine is set to operate at maximum efficiency. The analysis addresses the effects of injection conditions (e.g., duration, frequency and pressure) on the thermodynamic behaviour of the surface. It is observed that the heat flux decreases when the pressure of injection increases, due to dynamic variations of the film induced by interaction with impacting droplets in the film evaporation regime. Results further suggest that, for the range of injection conditions found in real engines, the time variation of the heat transfer during injection depends more on the liquid mass flux than on droplet size and axial velocity. However, when the engine load increases, the mechanism by which heat is removed from the surface varies from thermally controlled to mass diffusion controlled, due to saturation of the atmosphere with gasoline vapour. The time resolved measurements are processed to quantify the critical points of the boiling curves, e.g., the critical heat flux (CHF) at the Nukiyama temperature and the minimum heat flux (MHF) at the Leidenfrost temperature. The dynamic characteristics of those curves are used as an approach to describe the heat transfer mechanisms in pulsed spray systems. It is suggested that multiple droplet interaction alters the thermal behaviour of the target in the sense that both, CHF and MHF, increase in regions of large droplet concentration and when the frequency of injection

  17. Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Gonzalez, C.F. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo - UO - Principado de Asturias - PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain); Agouram, S. [Department of Applied Physics and Electromagnetism, Universitat de Valencia, 46100 Burjassot (Spain); Torrecillas, R. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo -UO - Principado de Asturias- PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain); Moya, J.S. [Instituto de Ciencia de Materiales de Madrid, Consejo Superior de Investigaciones Cientificas (ICMM-CSIC), Cantoblanco, 28049 Madrid (Spain); Lopez-Esteban, S., E-mail: s.lopez@cinn.es [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo - UO - Principado de Asturias - PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer A cryogenic route has been used to obtain ceramic/metal nanostructured powders. Black-Right-Pointing-Pointer The powders present good homogeneity and dispersion of metal. Black-Right-Pointing-Pointer The metal nanoparticle size distributions are centred in 17-35 nm. Black-Right-Pointing-Pointer Both phases, ceramic and metal, present a high degree of crystallinity. Black-Right-Pointing-Pointer Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

  18. Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

    International Nuclear Information System (INIS)

    Gutierrez-Gonzalez, C.F.; Agouram, S.; Torrecillas, R.; Moya, J.S.; Lopez-Esteban, S.

    2012-01-01

    Highlights: ► A cryogenic route has been used to obtain ceramic/metal nanostructured powders. ► The powders present good homogeneity and dispersion of metal. ► The metal nanoparticle size distributions are centred in 17–35 nm. ► Both phases, ceramic and metal, present a high degree of crystallinity. ► Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

  19. Design of the containment spray system

    International Nuclear Information System (INIS)

    1985-12-01

    RFS or Regles Fondamentales de Surete (Basic Safety Rules) applicable to certain types of nuclear facilities lay down requirements with which compliance, for the type of facilities and within the scope of application covered by the RFS, is considered to be equivalent to compliance with technical French regulatory practice. The object of the RFS is to take advantage of standardization in the field of safety, while allowing for technical progress in that field. They are designed to enable the operating utility and contractors to know the rules pertaining to various subjects which are considered to be acceptable by the Service Central de Surete des Installations Nucleaires, or the SCSIN (Central Department for the Safety of Nuclear Facilities). These RFS should make safety analysis easier and lead to better understanding between experts and individuals concerned with the problems of nuclear safety. The SCSIN reserves the right to modify, when considered necessary, any RFS and specify, if need be, the terms under which a modification is deemed retroactive. The present RFS defines the functional requirements of the containment spray system and proposes certain complementary criteria or methods to be used in its equipment design

  20. Waste volume reduction by spray drying

    Energy Technology Data Exchange (ETDEWEB)

    Toscano, Rodrigo A.; Tello, Clédola C. O. de, E-mail: Rodrigotoscano1@gmail.com, E-mail: tellocc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The operation of nuclear facilities generates liquid wastes which require treatment to control the chemical compounds and removal of radioactive contaminants. These wastes can come from the cooling of the primary reactor system, from the reactor pool decontamination, washing of contaminated clothing, among others. The ion exchange resin constitutes the largest fraction of this waste, classified as low and intermediate level of radiation. According to CNEN Standard 8.01, the minimization of the volume and activity of the radioactive waste generated in the operation of a nuclear installation, radiative installation, industrial mining installation or radioactive waste deposit should be ensured. In addition, one of the acceptance criteria for wastes in repositories required by CNEN NN 6.09 is that it be solid or solidified. Thus, these wastes must be reduced in volume and solidified to meet the standards and the safety of the population and the environment. The objective of this work is to find a solution that associates the least generation of packaged waste and the acceptance criteria of waste for the deposition in the national repository. This work presents a proposal of reduction of the volume of the liquid wastes generated by nuclear facilities by drying by for reduction of volume for a greater incorporation of wastes in cement. Using spray dryer, an 18% reduction in the production of cemented waste products was observed in relation to the method currently used with compressive strength measurement above the standard, and it is believed that this value may increase in future tests. (author)

  1. Agricultural Spray Drift Concentrations in Rainwater, Stemflow ...

    Science.gov (United States)

    In order to study spray drift contribution to non-targeted habitats, pesticide concentrations were measured in stemflow (water flowing down the trunk of a tree during a rain event), rainfall, and amphibians in an agriculturally impacted wetland area near Tifton, Georgia, USA. Agricultural fields and sampling locations were located on the University of Georgia's Gibbs research farm. Samples were analyzed for >150 pesticides and over 20 different pesticides were detected in these matrices. Data indicated that herbicides (metolachlor and atrazine) and fungicides (tebuconazole) were present with the highest concentrations in stemflow, followed by those in rainfall and amphibian tissue samples. Metolachlor had the highest frequency of detection and highest concentration in rainfall and stemflow samples. Higher concentrations of pesticides were observed in stemflow for a longer period than rainfall. Furthermore, rainfall and stemflow concentrations were compared against aquatic life benchmarks and environmental water screening values to determine if adverse effects would potentially occur for non-targeted organisms. Of the pesticides detected, several had concentrations that exceeded the aquatic life benchmark value. The majority of the time mixtures were present in the different matrices, making it difficult to determine the potential adverse effects that these compounds will have on non-target species, due to unknown potentiating effects. These data help assess the

  2. Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings

    International Nuclear Information System (INIS)

    Fauchais, P; Vardelle, M; Vardelle, A

    2013-01-01

    As for every coating technology, the reliability and reproducibility of coatings are essential for the development of the plasma spraying technology in industrial manufacturing. They mainly depend on the process reliability, equipment and spray booth maintenance, operator training and certification, implementation and use of consistent production practices and standardization of coating testing. This paper deals with the first issue, that is the monitoring and control of the plasma spray process; it does not tackle the coating characterization and testing methods. It begins with a short history of coating quality improvement under plasma spray conditions over the last few decades, details the plasma spray torches used in the industry, the development of the measurements of in-flight and impacting particle parameters and then of sensors. It concludes with the process maps that describe the interrelations between the operating parameters of the spray process, in-flight particle characteristics and coating properties and with the potential of in situ monitoring of the process by artificial neural networks and fuzzy logic methods. (paper)

  3. Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.; Vardelle, A.

    2013-06-01

    As for every coating technology, the reliability and reproducibility of coatings are essential for the development of the plasma spraying technology in industrial manufacturing. They mainly depend on the process reliability, equipment and spray booth maintenance, operator training and certification, implementation and use of consistent production practices and standardization of coating testing. This paper deals with the first issue, that is the monitoring and control of the plasma spray process; it does not tackle the coating characterization and testing methods. It begins with a short history of coating quality improvement under plasma spray conditions over the last few decades, details the plasma spray torches used in the industry, the development of the measurements of in-flight and impacting particle parameters and then of sensors. It concludes with the process maps that describe the interrelations between the operating parameters of the spray process, in-flight particle characteristics and coating properties and with the potential of in situ monitoring of the process by artificial neural networks and fuzzy logic methods.

  4. An integrated study of thermal spray process-structure-property correlations: A case study for plasma sprayed molybdenum coatings

    International Nuclear Information System (INIS)

    Vaidya, A.; Streibl, T.; Li, L.; Sampath, S.; Kovarik, O.; Greenlaw, R.

    2005-01-01

    Thermal spray coatings exhibit a wide variety of hierarchial and multiscale microstructural characteristics that lead to variation in their functional properties and performance. The array of defect structures, orthotropic behaviour and process-induced attributes (e.g. quenching stresses) all add to complexity in understanding and predicting their performance. A complete understanding of the plasma spray process includes examination of the particle-jet interaction, particle impact (to form the splats) and the particle-substrate interaction during coating deposition. This link has been established by using diagnostic tools in conjunction with a splat collection shutter and an 'in situ' curvature measurement instrument. In this study, commercial grade spherical molybdenum (Mo) powder was plasma sprayed and the spray stream was characterized for resulting particle state. A 'splat map' was deposited through a 'spray stream guillotine' to capture the fingerprint of the plume cross-section. Subsequently, coatings were deposited at these spray conditions on a newly developed 'in situ' curvature measurement instrument to measure coating residual stresses and to estimate the coating modulus. Splats and coatings were subsequently characterized by microdiffraction (for splat residual stresses), nano and microindentation for elastic and elastic-plastic properties and by electron microscopy. This complete history of the process followed by splat and coating characterization provides insight into the correlation between processing parameters, resultant particle states and final coating properties. The role of particle temperature and velocity on the splat (and coating) morphology and residual stress is explained in the results

  5. Measurement of insecticides for house spraying.

    Science.gov (United States)

    ROMERO ALVAREZ, H; MIRANDA FRANCO, R

    1959-01-01

    In view of the economic and operational importance in malaria eradication campaigns of correctly measuring the insecticides used, tests have been made in Mexico to compare the accuracy of two manual procedures, one volumetric and the other gravimetric. For volumetric measurement a calibrated, metal measuring-can of sheet metal is used, and for gravimetric measurement a specially designed Roman balance. Altogether 1022 volumetric and 1411 gravimetric tests were made. The results, given in this paper, show that the volumetric measurement entails too great a margin of error to be acceptable, but that the Roman balance is both sufficiently accurate and practical and economical.

  6. INTERACTION STUDIES OF CERAMIC VACUUM PLASMA SPRAYING FOR THE MELTING CRUCIBLE MATERIALS

    Directory of Open Access Journals (Sweden)

    JONG HWAN KIM

    2013-10-01

    Full Text Available Candidate coating materials for re-usable metallic nuclear fuel crucibles, TaC, TiC, ZrC, ZrO2, and Y2O3, were plasma-sprayed onto a niobium substrate. The microstructure of the plasma-sprayed coatings and thermal cycling behavior were characterized, and U-Zr melt interaction studies were carried out. The TaC and Y2O3 coating layers had a uniform thickness, and high density with only a few small closed pores showing good consolidation, while the ZrC, TiC, and ZrO2 coatings were not well consolidated with a considerable amount of porosity. Thermal cycling tests showed that the adhesion of the TiC, ZrC, and ZrO2 coating layers with niobium was relatively weak compared to the TaC and Y2O3 coatings. The TaC and Y2O3 coatings had better cycling characteristics with no interconnected cracks. In the interaction studies, ZrC and ZrO2 coated rods showed significant degradations after exposure to U-10 wt.% Zr melt at 1600°C for 15 min., but TaC, TiC, and Y2O3 coatings showed good compatibility with U-Zr melt.

  7. Overview on Recent Developments of Bondcoats for Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Naumenko, D.; Pillai, R.; Chyrkin, A.; Quadakkers, W. J.

    2017-12-01

    The performance of MCrAlY (M = Ni, Co) bondcoats for atmospheric plasma-sprayed thermal barrier coatings (APS-TBCs) is substantially affected by the contents of Co, Ni, Cr, and Al as well as minor additions of Y, Hf, Zr, etc., but also by manufacturing-related properties such as coating thickness, porosity, surface roughness, and oxygen content. The latter properties depend in turn on the exact technology and set of parameters used for bondcoat deposition. The well-established LPPS process competes nowadays with alternative technologies such as HVOF and APS. In addition, new technologies have been developed for bondcoats manufacturing such as high-velocity APS or a combination of HVOF and APS for application of a flashcoat. Future developments of the bondcoat systems will likely include optimization of thermal spraying methods for obtaining complex bondcoat roughness profiles required for extended APS-TBC lifetimes. Introduction of the newest generation single-crystal superalloys possessing low Cr and high Al and refractory metals (Re, Ru) contents will require definition of new bondcoat compositions and/or multilayered bondcoats to minimize interdiffusion issues. The developments of new bondcoat compositions may be substantially facilitated using thermodynamic-kinetic modeling, the vast potential of which has been demonstrated in recent years.

  8. Thermal Conductivity and Wear Behavior of HVOF-Sprayed Fe-Based Amorphous Coatings

    Directory of Open Access Journals (Sweden)

    Haihua Yao

    2017-10-01

    Full Text Available To protect aluminum parts in vehicle engines, metal-based thermal barrier coatings in the form of Fe59Cr12Nb5B20Si4 amorphous coatings were prepared by high velocity oxygen fuel (HVOF spraying under two different conditions. The microstructure, thermal transport behavior, and wear behavior of the coatings were characterized simultaneously. As a result, this alloy shows high process robustness during spraying. Both Fe-based coatings present dense, layered structure with porosities below 0.9%. Due to higher amorphous phase content, the coating H-1 exhibits a relatively low thermal conductivity, reaching 2.66 W/(m·K, two times lower than the reference stainless steel coating (5.85 W/(m·K, indicating a good thermal barrier property. Meanwhile, the thermal diffusivity of amorphous coatings display a limited increase with temperature up to 500 °C, which guarantees a steady and wide usage on aluminum alloy. Furthermore, the amorphous coating shows better wear resistance compared to high carbon martensitic GCr15 steel at different temperatures. The increased temperature accelerating the tribological reaction, leads to the friction coefficient and wear rate of coating increasing at 200 °C and decreasing at 400 °C.

  9. Nozzle-less Ultrasonic Spray Deposition for Flexible Ammonia and Ozone Gas Sensors

    Directory of Open Access Journals (Sweden)

    Mónica ACUAUTLA

    2016-06-01

    Full Text Available In the last years printing and flexible electronic is transforming the way we used electronic devices. Among these, special interest is given to the development of gas sensors for industrial and environmental applications. Nozzle-less ultrasonic spray deposition is a simple and precise technique, which offers good homogeneity and high quality of the sensitive thin film. In addition, it represents a potential fabrication process for flexible electronic with low cost production and low waste of material. In this paper, nanoparticles of zinc oxide were deposited by nozzle-less ultrasonic spray deposition on flexible substrate. The sensing properties towards reducing and oxidizing gases in function of the operational temperature are reported. The flexible platform consists in titanium/platinum interdigitated electrodes and a micro-heater device, both fabricated by lift-off and photolithography. The operating temperature of the sensor is also challenging in term of power consumption. It is allowing the reaction with the exposure gases. Most of the semiconducting metal oxide materials used for gas sensing applications require high temperatures above 250 °C. Flexible gas sensors fabricated in this work present good responses towards ammonia and ozone at 300 °C and 200 °C respectively, with fast response and recovery time in a wide range of gas concentration.

  10. Bioinspired nanoparticle spray-coating for superhydrophobic flexible materials with oil/water separation capabilities.

    Science.gov (United States)

    Geraldi, Nicasio R; Dodd, Linzi E; Xu, Ben; Wood, David; Wells, Gary; McHale, Glen; Newton, Michael I

    2017-12-14

    Much of the inspiration for the creation of superhydrophobic surfaces has come from nature, from plant such as the Sacred Lotus (Nulembo nucifera), where the micro-scale papillae epidermal cells on the surfaces of the leaves are covered with nano-scale epicuticular wax crystalloids. The combination of the surface roughness and the hydrophobic wax coating produces a superhydrophobic wetting state on the leaves allowing them to self-clean and easily shed water. Here a simple scale-up carbon nanoparticle spray coating is presented that mimics the surface of the Sacred Lotus leaves and can be applied to a wide variety of materials, complex structures, and flexible substrates, rendering them superhydrophobic, with contact angles above 160°. The sprayable mixture is produced by combining toluene, polydimethylsiloxane (PDMS), and inherently hydrophobic rapeseed soot. The ability to spray the superhydrophobic coating allows for the hydrophobisation of complex structures such a metallic meshes, which allows for the production of flexible porous superhydrophobic materials that when formed into U-shape channels, can be used to direct flows. The porous meshes, whilst being superhydrophobic, are also oleophilic. Being both superhydrophobic and oleophilic allows oil to pass through the mesh, whilst water remains on the surface. The meshes were tested for their ability to separate mixtures of oil and water in a flow situation. When silicone oil/water mixtures were passed over the meshes, all meshes tested were capable of separating more than 95% of the oil from the mixture. © 2017 IOP Publishing Ltd.

  11. Characterization of gas tunnel type plasma sprayed hydroxyapatite-nanostructure titania composite coatings

    Science.gov (United States)

    Yugeswaran, S.; Kobayashi, A.; Ucisik, A. Hikmet; Subramanian, B.

    2015-08-01

    Hydroxyapatite (HA) can be coated onto metal implants as a ceramic biocompatible coating to bridge the growth between implants and human tissue. Meanwhile many efforts have been made to improve the mechanical properties of the HA coatings without affecting its bioactivity. In the present study, nanostructure titania (TiO2) was mixed with HA powder and HA-nanostructure TiO2 composite coatings were produced by gas tunnel type plasma spraying torch under optimized spraying conditions. For this purpose, composition of 10 wt% TiO2 + 90 wt% HA, 20 wt% TiO2 + 80 wt% HA and 30 wt% TiO2 + 70 wt% HA were selected as the feedstock materials. The phase, microstructure and mechanical properties of the coatings were characterized. The obtained results validated that the increase in weight percentage of nanostructure TiO2 in HA coating significantly increased the microhardness, adhesive strength and wear resistance of the coatings. Analysis of the in vitro bioactivity and cytocompatibility of the coatings were done using conventional simulated body fluid (c-SBF) solution and cultured green fluorescent protein (GFP) labeled marrow stromal cells (MSCs) respectively. The bioactivity results revealed that the composite coating has bio-active surface with good cytocompatibility.

  12. Corrosion Testing of Thermal Spray Coatings in a Biomass Co-Firing Power Plant

    Directory of Open Access Journals (Sweden)

    Maria Oksa

    2016-11-01

    Full Text Available Large-scale use of biomass and recycled fuel is increasing in energy production due to climate and energy targets. A 40% cut in greenhouse gas emission compared to 1990 levels and at least a 27% share of renewable energy consumption are set in EU Energy Strategy 2030. Burning fuels with high content of corrosive species such as chlorine and heavy metals causes deterioration of boiler components, shortened lifetime, limited availability of a plant and hence higher maintenance and investment costs and lower thermal and economic efficiency. Coatings can be applied to protect the critical boiler components against high temperature corrosion. In this study, five thermal spray coatings were tested in an actual biomass co-firing boiler for 1300 h with a measurement probe. The coatings were analyzed after the exposure by metallographic means and scanning electron microscope/energy-dispersive X-ray spectroscope (SEM/EDX. The deposits formed on the specimens were analyzed by X-ray fluorescence. At 550 °C, the coatings showed excellent corrosion performance compared to reference material ferritic steel T92. At 750 °C, tube material A263 together with NiCr and NiCrTi had the highest corrosion resistance. To conclude, thermal spray coatings can offer substantial corrosion protection in biomass and recycled fuel burning power plants.

  13. Development and Characterization of B4C Reinforced Detonation-Sprayed Al Coatings

    Science.gov (United States)

    Tillmann, W.; Hollingsworth, P. S.; Fischer, G.; Nellesen, J.; Beckmann, F.

    2014-02-01

    Because of their excellent properties aluminum and its alloys cover a wide range of applications especially in the lightweight construction sector. In order to reach a higher strength and wear resistance metal matrix composites (MMCs) are used. Typically Al MMCs are manufactured by casting or extrusion processes. The disadvantage of these production routes is a cost-intensive and time-consuming finishing in terms of grinding and milling. The technique of thermal spraying provides the possibility to coat aluminum parts with MMCs close to their final shape. In addition to the shape accuracy the ductility and toughness of the coated parts are generally higher compared to extruded or casted parts. This study describes the development of detonation-sprayed boron carbide reinforced aluminum coatings on aluminum (EN AW 5754) substrates. The optimization of the coatings was focused on a homogeneous coating structure, a low coating porosity, a high deposition efficiency, a high number of embedded carbides, and a small percentage of oxides. In continuous tensile tests the influence of the MMC coating on the tensile strength was determined. Furthermore, the tensile strength was investigated in a discontinuous tensile test step by step. The different stages of deformation were analyzed by using micro computed tomography. This method enables the observation of tensile specimens in 3D, and consequently the site and moment of crack formation.

  14. Structure and Corrosion Behavior of Arc-Sprayed Zn-Al Coatings on Ductile Iron Substrate

    Science.gov (United States)

    Bonabi, Salar Fatoureh; Ashrafizadeh, Fakhreddin; Sanati, Alireza; Nahvi, Saied Mehran

    2018-02-01

    In this research, four coatings including pure zinc, pure aluminum, a double-layered coating of zinc and aluminum, and a coating produced by simultaneous deposition of zinc and aluminum were deposited on a cast iron substrate using electric arc-spraying technique. The coatings were characterized by XRD, SEM and EDS map and spot analyses. Adhesion strength of the coatings was evaluated by three-point bending tests, where double-layered coating indicated the lowest bending angle among the specimens, with detection of cracks at the coating-substrate interface. Coatings produced by simultaneous deposition of zinc and aluminum possessed a relatively uniform distribution of both metals. In order to evaluate the corrosion behavior of the coatings, cyclic polarization and salt spray tests were conducted. Accordingly, pure aluminum coating showed susceptibility to pitting corrosion and other coatings underwent uniform corrosion. For double-layered coating, SEM micrographs revealed zinc corrosion products as flaky particles in the pores formed by pitting on the surface, an indication of penetration of corrosion products from the lower layer (zinc) to the top layer (aluminum). All coatings experienced higher negative corrosion potentials than the iron substrate, indicative of their sacrificial behavior.

  15. Microstructural Characteristics and Tribological Behavior of HVOF-Sprayed Novel Fe-Based Alloy Coatings

    Directory of Open Access Journals (Sweden)

    Andrea Milanti

    2014-01-01

    Full Text Available Thermally-sprayed Fe-based coatings have shown their potential for use in wear applications due to their good tribological properties. In addition, these kinds of coatings have other advantages, e.g., cost efficiency and positive environmental aspects. In this study, the microstructural details and tribological performances of Fe-based coatings (Fe-Cr-Ni-B-C and Fe-Cr-Ni-B-Mo-C manufactured by High Velocity Oxygen Fuel (HVOF thermal spray process are evaluated. Traditional Ni-based (Ni-Cr-Fe-Si-B-C and hard-metal (WC-CoCr coatings were chosen as references. Microstructural investigation (field-emission scanning electron microscope FESEM and X-Ray diffractometry XRD reveals a high density and low oxide content for HVOF Fe-based coatings. Particle melting and rapid solidification resulted in a metastable austenitic phase with precipitates of mixed carbides and borides of chromium and iron which lead to remarkably high nanohardness. Tribological performances were evaluated by means of the ball on-disk dry sliding wear test, the rubber-wheel dry particle abrasion test, and the cavitation erosion wear test. A higher wear resistance validates Fe-based coatings as a future alternative to the more expensive and less environmentally friendly Ni-based alloys.

  16. Detection and Characterization of Flaws in Sprayed on Foam Insulation with Pulsed Terahertz Frequency Electromagnetic Waves

    Science.gov (United States)

    Winfree, William P.; Madaras, Eric I.

    2005-01-01

    The detection and repair of flaws such as voids and delaminations in the sprayed on foam insulation of the external tank reduces the probability of foam debris during shuttle ascent. The low density of sprayed on foam insulation along with it other physical properties makes detection of flaws difficult with conventional techniques. An emerging technology that has application for quantitative evaluation of flaws in the foam is pulsed electromagnetic waves at terahertz frequencies. The short wavelengths of these terahertz pulses make them ideal for imaging flaws in the foam. This paper examines the application of terahertz pulses for flaw detection in foam characteristic of the foam insulation of the external tank. Of particular interest is the detection of voids and delaminations, encapsulated in the foam or at the interface between the foam and a metal backing. The technique is shown to be capable of imaging small voids and delaminations through as much as 20 cm of foam. Methods for reducing the temporal responses of the terahertz pulses to improve flaw detection and yield quantitative characterizations of the size and location of the flaws are discussed.

  17. Laser-Based Spatio-Temporal Characterisation of Port Fuel Injection (PFI Sprays

    Directory of Open Access Journals (Sweden)

    C. T. N. Anand

    2010-06-01

    Full Text Available In the present work, detailed laser-based diagnostic experiments were conducted to characterise the spray from low pressure 2-hole and 4-hole Port Fuel Injection (PFI injectors. The main objective of the work included obtaining quantitative information of the spatio-temporal spray structure of such low-pressure gasoline sprays. A novel approach involving a combination of techniques such as Mie scattering, Granulometry, and Laser Sheet Dropsizing (LSD was used to study the spray structure. The droplet sizes, distributions with time, Sauter Mean Diameters (SMD, droplet velocities, cone angles and spray tip penetrations of the sprays from the injectors were determined. The spray from these injectors is found to be ‘pencil like’ and not dispersed as in high pressure sprays. The application of the above mentioned techniques provides two-dimensional SMD contours of the entire spray at different instants of time, with reasonable accuracy.

  18. High-rate production of functional nanostructured films and devices by coupling flame spray pyrolysis with supersonic expansion

    Science.gov (United States)

    Wegner, K.; Vinati, S.; Piseri, P.; Antonini, A.; Zelioli, A.; Barborini, E.; Ducati, C.; Milani, P.

    2012-05-01

    The fabrication of functional thin films and devices by direct deposition of nanoparticles from the gas phase is a promising approach enabling, for instance, the integration of complex analytical and sensing capabilities on microfabricated platforms. Aerosol-based techniques ensure large-scale nanoparticle production and they are potentially suited for this goal. However, they are not adequate in terms of fine control over the lateral resolution of the coatings, mild processing conditions (avoiding high temperature and aggressive chemicals), low contamination and compatibility with microfabrication processes. Here we report the high-rate and efficient production of functional nanostructured films by nanoparticle assembling obtained by the combination of flame spray pyrolysis and supersonic expansion. Our approach merges the advantages of flame spray pyrolysis for bulk nanopowders such as process stability and wide material library availability with those of supersonic cluster beam deposition in terms of lateral resolution and of direct integration of nanomaterials on devices. We efficiently produced nanostructured films and devices (such as gas sensors) using metal oxide, pure noble metal and oxide-supported noble metal nanoparticles.

  19. Water spray interaction with air-steam mixtures under containment spray conditions: experimental study in the TOSQAN facility

    Energy Technology Data Exchange (ETDEWEB)

    Porcheron, E.; Lemaitre, P.; Malet, J.; Nuboer, A.; Brun, P.; Bouilloux, L.; Vendel, J. [Institut de Radioprotection et de Surete Nucleaire (IRSN), Direction de la Surete des Usines, des laboratoires, des transports et des dechets, Saclay, BP 68 - 91192 Gif-sur-Yvette cedex (France)

    2005-07-01

    Full text of publication follows: During the course of an hypothetical severe accident in a Pressurized Water Reactor (PWR), hydrogen can be produced by the reactor core oxidation and distributed into the reactor containment according to convection flows and steam wall condensation. In order to assess the risk of detonation generated by a high local hydrogen concentration, hydrogen distribution in the containment has to be known. The TOSQAN experimental program has been created to simulate typical accidental thermal hydraulic flow conditions in the reactor containment. The present work is devoted to study the interaction of a water spray injection used as a mitigation mean in order to reduce containment pressure and to produce a mixing of air, steam and hydrogen induced by spray entrainment and condensation on droplet. In order to have a better understanding of physical phenomena, we need to make a detailed characterization of the spray and the gas. The TOSQAN facility that is highly instrumented with non-intrusive diagnostics consists in a closed cylindrical vessel (7 m{sup 3} volume, 4 m high, 1.5 m i.d.) into which steam is injected. Water droplets size is measured in the vessel by the Interferometric Laser Imaging for Droplet Sizing technique. Droplet velocity is obtained by Particle Image Velocimetry and Laser Doppler Velocimetry, and droplet temperature is measured by global rainbow refractometry. Gas concentration measurements are performed by Spontaneous Raman Scattering. The walls of the vessel are thermostatically controlled by heated oil circulation. Inner spray system that is located on the top of the enclosure on the vertical axis, is composed of a single nozzle producing a full cone water spray. Spray test scenario consists of water spray injection in TOSQAN that is first pressurized with a steam injection (steam injection is stopped before spray injection). Water spray falling into the sump is removed to avoid accumulation and evaporation

  20. Review of clinical trials: update on oral insulin spray formulation.

    Science.gov (United States)

    Pozzilli, Paolo; Raskin, Philip; Parkin, Christopher G

    2010-02-01

    Large clinical trials have shown that improving glycaemic control significantly reduces the risk of long-term microvascular complications in type 1 (T1DM) and type 2 (T2DM) diabetes. Achieving optimal glycaemic control often requires the use of multiple daily insulin injections. Current approaches to insulin administration are less than optimal; many T2DM patients view insulin therapy as inconvenient and uncomfortable and may delay starting insulin therapy because of this. A new oral insulin spray formulation and delivery system provides an alternative to injectable and inhaled insulin. The system allows a liquid oral spray insulin formulation to be delivered into the mouth via an aerosolized spray. The oral insulin spray is a tasteless liquid aerosol mist formulation that is administered to the buccal mucosa using a proprietary delivery system. The active pharmaceutical ingredient is recombinant human insulin; however, the formulation behaves in a fashion more similar to the synthetic fast-acting insulin analogues. In clinical studies of healthy subjects and subjects with T1DM and T2DM, investigators have shown that the oral insulin spray was absorbed in direct relation to the amount given and had a faster onset and a shorter duration of action when compared with regular insulin given subcutaneously. In all of the studies conducted, the oral insulin spray was generally well tolerated. Some healthy individuals and subjects with T1DM experienced transient (1-2 min) mild dizziness during dosing; these symptoms were mild and self-limited. No changes in vital signs, laboratory values or physical examination results were noted. The ease of use of the insulin spray formulation may increase patient acceptance and treatment compliance, thereby potentially reducing complications and improving quality of life for patients with insulin-dependent diabetes. This article provides an overview of the safety profile and proposed mechanism of action of this insulin formulation and

  1. Removal of carbon dioxide by a spray dryer.

    Science.gov (United States)

    Chen, Jyh-Cherng; Fang, Guor-Cheng; Tang, Jun-Tian; Liu, Li-Ping

    2005-03-01

    With the global warming due to greenhouse effects becoming serious, many efforts are carried out to decrease the emissions of CO2 from the combustion of carbonaceous materials. In Taiwan, there are 19 large-scale municipal solid waste incinerators running and their total emission of CO2 is about 16,950 kton y-1. Spray dryer is the most prevailing air pollution control devise for removing acid gas in waste incineration; however, the performance of spray dryer on the removal of CO2 is seldom studied. This study employs a laboratory-scale spray dryer to investigate the removal efficiency of CO2 under different operating conditions. The evaluated parameters include different absorbents mixed with CaOH2, operating temperature, the concentration of absorbent, and the inlet concentration of CO2. Experimental results show that the best removal efficiency of CO2 by a spray dryer is 48% as the absorbent is 10%NaOH+5%CaOH2 and the operating temperature is 150 degrees C. Comparing this result with previous study shows that the performance of spray dryer is better than traditional NaOH wet scrubber. For NaOH+CaOH2 spray dryer, the removal efficiency of CO2 is decreased with the inlet concentration of CO2 increased and the optimum operating temperature is 150 degrees C. Except NaOH+CaOH2, absorbents DEA+CaOH2, TEA+CaOH2, and single CaOH2 are not effective in removing CO2 by a spray dryer.

  2. Improvement of Surface Properties of Inconel718 by HVOF Coating with WC-Metal Powder and by Laser Heat Treatment of the Coating

    OpenAIRE

    Chun, Hui Gon; Cho, Tong Yul; Yoon, Jae Hong; Lee, Gun Hwan

    2015-01-01

    High-velocity oxygen-fuel (HVOF) thermal spray coating with WC-metal powder was carried out by using optimal coating process on an Inconel718 surface for improvement of the surface properties, friction, wear, and corrosion resistance. Binder metals such as Cr and Ni were completely melted and WC was decomposed partially to W2C and graphite during the high temperature (up to 3500°C) thermal spraying. The melted metals were bonded with WC and other carbides and were formed as WC-metal coating. ...

  3. Properties of arc-sprayed coatings from Fe-based cored wires for high-temperature applications

    Science.gov (United States)

    Korobov, Yu. S.; Nevezhin, S. V.; Filiрpov, M. A.; Makarov, A. V.; Malygina, I. Yu.; Fantozzi, D.; Milanti, A.; Koivuluoto, H.; Vuoristo, P.

    2017-12-01

    Equipment of a thermal power plant is subjected to high temperature oxidation and wear. This raises operating costs through frequent repair of worn parts and high metal consumption. The paper proposes a possible solution to this problem through arc spraying of protective coatings. Cored wires of the Fe-Cr-C basic alloying system are used as a feedstock. Additional alloying by Al, B, Si, Ti and Y allows one to create wear- and heat-resistant coatings, which are an attractive substitute of more expensive Co- and Ni-based materials.

  4. Influence of in-flight particle state diagnostics on properties of plasma sprayed YSZ-CeO2 nanocomposite coatings

    Directory of Open Access Journals (Sweden)

    S. Mantry

    2014-07-01

    Full Text Available This article describes the influence of controlling in-flight hot particle characteristics on properties of plasma sprayed nanostructured yttria stabilized zirconia (YSZ coatings. This article depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on particle temperature, velocity and size of the splat prior to impact on the metallic substrate. Particle temperature measurement is based on two-color pyrometry and particle velocities are measured from the length of the particle traces during known exposure times. The microstructure and adhesion strength of as-sprayed nano-YSZ coatings were studied. Field emission scanning electron microscopy results revealed that morphology of coating exhibits bimodal microstructure consisting of nano-zones reinforced in the matrix of fully melted particles. The coating adhesion strength is noticed to be greatly affected by the melting state of agglomerates. Maximum adhesion strength of 42.39 MPa has been experimentally found out by selecting optimum levels of particle temperature and velocity. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nano-zones.

  5. Thermal properties of plasma sprayed CeO2-ZrO2-Y2O3

    International Nuclear Information System (INIS)

    Suzuki, T.; Takeda, H.; Itoh, M.; Takahashi, Y.

    1985-01-01

    Thermal Barrier Coatings, TBC, has been developed as an effective procedure to increase the efficiency of a cooling system used in high temperature machine parts. Usually, TBC consists of a metal bond coat and a ceramic overcoat formed by plasma spraying. Y 2 O 3 stabilized ZrO 2 is conventional for the ceramic overcoat, since thermal conductivity and thermal expansion are critical properties for TBC ceramic layer. In this view, CeO 2 is unstable at high temperature. To apply CeO 2 properly, combination with stable ZrO 2 -Y 2 O 3 system is proposed. Then thermal properties of plasma properties of plasma sprayed CeO 2 -ZrO 2 -Y 2 O 3 layer were investigated. Thermal conductivity of CeO 2 -ZrO 2 -Y 2 O 3 is lower, and thermal expansion coefficient of CeO 2 -ZrO 2 -Y 2 O 3 is larger than those of ZrO 2 -Y 2 O 3 . From this investigation, the authors showed a possibility of plasma sprayed CeO 2 -ZrO 2 -Y 2 O 3 TBC superior to ZrO 2 -Y 2 O 3 TBC

  6. Conventional and rapid thermal annealing of spray pyrolyzed copper indium gallium sulfide thin films

    International Nuclear Information System (INIS)

    Aydin, Erkan; Sankir, Mehmet; Sankir, Nurdan Demirci

    2014-01-01

    Highlights: • Spray pyrolysis of copper indium gallium sulfide (CuInGaS 2 ) thin films. • Environmentally friendly method to produce solar cell quality absorber layers. • Effects of post-annealing process on the film properties of CuInGaS 2 . • Pros-and-cons of conventional and rapid thermal annealing. • Enhanced electrical and optical properties via annealing. - Abstract: With this study for the first time effects of post annealing on morphological, structural, optical and electrical properties of spray pyrolyzed copper–indium–gallium–sulfide (CuInGaS 2 ) thin films have been investigated. Pros-and-cons of conventional (CA) and rapid thermal annealing (RTA) have been discussed to obtain the high quality thin film absorbers for solar cell applications. X-ray diffraction analysis revealed that all of the spray pyrolyzed CuInGaS 2 thin films have chalcopyrite structures with a highly (1 1 2) preferential orientation. Raman spectra also confirmed this structure. However, metal oxide secondary phases such as copper oxide and gallium oxide were detected when the temperature ramp rate was increased during RTA process. Energy dispersive X-ray measurements revealed that both copper and gallium diffused through the surface after annealing processes. Moreover, copper diffusion became pronounced especially at high annealing temperatures. Optical transmission measurements in the wavelength range between 600 and 1100 nm showed that band gap energy of CuInGaS 2 thin films was ranging between 1.36 and 1.51 eV depending on the annealing conditions. Very high mobility values have been observed for both processes. The maximum electrical mobility, 30.9 cm 2 /V s, was observed for the films annealed at 600 °C via CA. This is the highest reported value among the CuInGaS 2 thin film absorbers deposited by both solution and vacuum based techniques. As a result, post-annealing of spray pyrolyzed CuInGaS 2 thin films without usage of highly toxic gases, reported in this

  7. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical report, January 14, 1997--August 14, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Schorr, B.S.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1997-08-31

    Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. Bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. Also, to deposit model Ni-Al{sub 2}O{sub 3} coatings, an electrodeposition technique was developed and coatings with various volume fractions (0-35%) of Al{sub 2}O{sub 3} were produced. The powder and electrodeposition processing of Ni-Al{sub 2}O{sub 3} Composites provide the ability to produce two phase microstructure without changing the microstructure of the matrix material. Therefore, the effect of hard second phase particles size and volume fraction on erosion resistance could be analyzed.

  8. Evaluation of the Nano Spray Dryer B-90 for pharmaceutical applications.

    Science.gov (United States)

    Schmid, Katja; Arpagaus, Cordin; Friess, Wolfgang

    2011-08-01

    The vibrating mesh spray technology implemented in the Nano Spray Dryer B-90 was evaluated for pharmaceutical applications by spray drying common pharmaceutical excipients (e.g. trehalose, mannitol) and model drugs (e.g. griseofulvin). Aerosol droplet size measurements investigated the influence of spray solution factors (e.g. viscosity, surface tension) and of vibrating mesh aperture sizes on particle characteristics. Particle deposition on the spray nozzle was addressed by analyzing the influence of spray solute concentration and solvent on the process outcome. Submicron particles with 0.5 ?m and 0.8 ?m mean particle size were obtained at high yields for 50?mg powder amounts.

  9. A Comparison of Effects of Ambient Pressure on the Atomization Performance of Soybean Oil Methyl Ester and Dimethyl Ether Sprays Comparaison des effets de la pression ambiante sur l’atomisation en “spray” de methylester d’huile de soja et de dimethyléther

    Directory of Open Access Journals (Sweden)

    Kim H.J.

    2010-11-01

    Full Text Available The purpose of this study is the experimental investigation of Soybean oil Methyl Ester (SME and DiMethyl Ether (DME spray characteristics injected through the common-rail injection system under various ambient pressures. A high pressure chamber that can be pressurized up to 4 MPa was utilized for a change of ambient pressure. In order to compare the spray development and atomization characteristics, the images of SME and DME were obtained by using a high speed camera with two metal halide lamps under various ambient pressures in the spray chamber. From these spray images, the spray characteristics such as the spray penetration from the nozzle tip, maximum radial distance, and spray diameter were measured and analyzed. In addition, the Sauter Mean Diameter (SMD of two fuels under ambient pressure was analyzed using the droplet measuring system. It was revealed that the axial distance of spray from the nozzle tip of the SME spray is longer than that of DME spray under same injection condition. The axial penetration, maximum radial distance, and spray diameter decreased when the ambient pressure in the chamber increased. As the ambient pressure increased, the SMD decreased and the DME spray showed a superior atomization performance compared to the SME spray. Le but de cette étude est l’investigation expérimentale de l’effet de diverses pressions ambiantes sur les caractéristiques des sprays (issus d’un système "common rail" de methylester d’huile de soja (SME et de dimethyléther (DME. La pression ambiante dépend de la chambre et sa valeur la plus haute peut monter jusqu’à 4 MPa. Pour comparer le développement de spray et la caractéristique d’atomisation, des images de spray de SME et DME à différentes pression ambiantes sont obtenues avec une caméra à haute vitesse à deux lampes de métal halide. Les caractéristiques du spray, comme la pénétration, la distance radiale maximale et le diamètre de spray, sont mesur

  10. Integrated ultrasonic transducers made by the sol gel spray technique for structural health monitoring

    Science.gov (United States)

    Kobayashi, M.; Jen, C.-K.; Moisan, J.-F.; Mrad, N.; Nguyen, S. B.

    2007-04-01

    Integrated piezoelectric-based ultrasonic transducers (UTs) have been developed for potential structural health monitoring. Fabrication techniques and performance evaluation of these transducers at selected monitoring sites are presented. Our novel transducer fabrication approach focuses on the use of handheld and readily accessible equipment to perform sol-gel spray coating, including the use of a heat gun or a torch, to carry out drying and firing, poling and electrode fabrication. The application of these integrated UTs for thickness measurement of graphite/epoxy composites, thickness monitoring of ice build up on aluminum plates at low temperatures, viscosity measurement of a cooling oil flow at temperatures up to 160 °C and monitoring metal debris in cooling oil engines is demonstrated.

  11. Solution-based carbohydrate synthesis of individual solid, hollow, and porous carbon nanospheres using spray pyrolysis.

    Science.gov (United States)

    Wang, Chengwei; Wang, Yuan; Graser, Jake; Zhao, Ran; Gao, Fei; O'Connell, Michael J

    2013-12-23

    A facile and scalable solution-based, spray pyrolysis synthesis technique was used to synthesize individual carbon nanospheres with specific surface area (SSA) up to 1106 m(2)/g using a novel metal-salt catalyzed reaction. The carbon nanosphere diameters were tunable from 10 nm to several micrometers by varying the precursor concentrations. Solid, hollow, and porous carbon nanospheres were achieved by simply varying the ratio of catalyst and carbon source without using any templates. These hollow carbon nanospheres showed adsorption of to 300 mg of dye per gram of carbon, which is more than 15 times higher than that observed for conventional carbon black particles. When evaluated as supercapacitor electrode materials, specific capacitances of up to 112 F/g at a current density of 0.1 A/g were observed, with no capacitance loss after 20,000 cycles.

  12. Electrostatic spray deposition of doped ceria films

    Energy Technology Data Exchange (ETDEWEB)

    Huang, J.B.; Chang, C.L.; Hwang, B.H. [Department of Materials Science and Optoelectronics Engineering, National Sun Yat-Sen University, Kaohsiung 80424 (China); Hsu, C.S. [Kaohsiung Municipal Chung-Cheng Industrial High School, Kaohsiung 80656 (China)

    2010-12-15

    Dense and thin electrolyte films are desirable for solid oxide fuel cells (SOFCs) because of their low gas leakage and low ohmic resistances. This work aims at the preparation of thin dense Gd-doped ceria (CGO) electrolyte films using a cost-effective deposition method in ambient atmosphere-electrostatic spray deposition (ESD). The deposition parameters such as deposition temperature, concentration and flow rate of precursor solution were changed systematically to examine their effects on film morphology and hence electrochemical performance. While the film morphology was examined by a scanning electron microscope, the electrochemical performance was revealed by measuring open circuit voltages (OCVs) of NiO-CGO/CGO/Ba{sub 0.5}Sr{sub 0.5}Co{sub 0.8}Fe{sub 0.2}O{sub 3-{delta}} (BSCF) cells in 500-700 C with humidified hydrogen as fuel and air as oxidant. The results show that a CGO film of 25 {mu}m thick obtained at a deposition temperature of 400 C, a precursor solution flow rate of 6 ml h{sup -1} and a precursor concentration of 0.3 M was dense with very few isolated pores and the OCV of the associated cell was 0.915 V at 500 C. This implies that the CGO film has negligible gas leakage and ESD is a promising method for preparing thin dense electrolyte films for SOFCs. (Copyright copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  13. Experimental Study on Diesel Spray Characteristics and Autoignition Process

    Directory of Open Access Journals (Sweden)

    Özgür Oğuz Taşkiran

    2011-01-01

    Full Text Available The main goal of this study is to get the temporal and spatial spray evolution under diesel-like conditions and to investigate autoignition process of sprays which are injected from different nozzle geometries. A constant volume combustion chamber was manufactured and heated internally up to 825 K at 3.5 MPa for experiments. Macroscopic properties of diesel spray were recorded via a high-speed CCD camera by using shadowgraphy technique, and the images were analyzed by using a digital image processing program. To investigate the influence of nozzle geometry, 4 different types of divergent, straight, straight-rounded, convergent-rounded nozzles, were manufactured and used in both spray evolution and autoignition experiments. The internal geometry of the injector nozzles were obtained by using silicone mold method. The macroscopic properties of the nozzles are presented in the study. Ignition behaviour of different nozzle types was observed in terms of ignition delay time and ignition location. A commercial Diesel fuel, n-heptane, and a mixture of hexadecane-heptamethylnonane (CN65—cetane number 65 were used as fuels at ignition experiments. The similar macroscopic properties of different nozzles were searched for observing ignition time and ignition location differences. Though spray and ignition characteristics revealed very similar results, the dissimilarities are presented in the study.

  14. Hollow-Cone Spray Modeling for Outwardly Opening Piezoelectric Injector

    KAUST Repository

    Sim, Jaeheon

    2016-01-04

    Linear instability sheet atomization (LISA) breakup model has been widely used for modeling hollow-cone spray. However, the model was originally developed for inwardlyopening pressure-swirl injectors by assuming toroidal ligament breakups. Therefore, LISA model is not suitable for simulating outwardly opening injectors having string-like structures at wide spray angles. Furthermore, the varying area and shape of the annular nozzle exit makes the modeling difficult. In this study, a new spray modeling was proposed for outwardly opening hollow-cone injector. The injection velocities are computed from the given mas flow rate and injection pressure regardless of ambiguous nozzle exit geometries. The modified Kelvin-Helmholtz and Rayleigh-Taylor (KH-RT) breakup model is used with adjusted initial Sauter mean diameter (SMD) for modeling breakup of string-like liquid film spray. Liquid spray injection was modeled using Lagrangian discrete parcel method within the framework of commercial CFD software CONVERGE, and the detailed model was implemented by user defined functions. It was found that the new model predicted the liquid penetration length and local SMD accurately for various fuels and chamber conditions.

  15. Treatment of Rhinitis Sicca Anterior with Ectoine Containing Nasal Spray

    Directory of Open Access Journals (Sweden)

    Uwe Sonnemann

    2014-01-01

    Full Text Available Objectives. The safety and efficacy of ectoine nasal spray and ectoine nasal spray with dexpanthenol in the treatment of rhinitis sicca were evaluated in two studies. Design and Methods. Two noninterventional observational studies were performed to evaluate the efficacy and safety of a nasal spray containing ectoine (study 1 and ectoine/dexpanthenol (study 2 over a period of two weeks including comparable numbers of patients suffering from rhinitis sicca anterior. Patients and physicians were asked to rate the efficacy in reducing symptoms and the tolerability over the treatment phase. Results. The treatment in both studies resulted in a clinical and statistical significant reduction of the main diagnosis parameters, nasal airway obstruction, and crust formation. There was also a significant reduction in the secondary diagnosis parameters in both studies. Importantly, the tolerability was very good. During the whole observational study, neither patients nor doctors stopped the medication due to unwanted effects. Conclusion. Rhinitis sicca could be successfully treated with a nasal spray containing ectoine and a nasal spray combining ectoine with dexpanthenol. The combination of both substances led to slight advantages.

  16. MELCOR 1.8.3 assessment: CSE containment spray experiments

    Energy Technology Data Exchange (ETDEWEB)

    Kmetyk, L.N.

    1994-12-01

    MELCOR is a fully integrated, engineering-level computer code, being developed at Sandia National Laboratories for the USNRC, that models the entire spectrum of severe accident phenomena in a unified framework for both BWRs and PWRS. As part, of an ongoing assessment program, the MELCOR computer code has been used to analyze a series of containment spray tests performed in the Containment Systems Experiment (CSE) vessel to evaluate the performance of aqueous sprays as a means of decontaminating containment atmospheres. Basecase MELCOR results are compared with test data, and a number of sensitivity studies on input modelling parameters and options in both the spray package and the associated aerosol washout and atmosphere decontamination by sprays modelled in the radionuclide package have been done. Time-step and machine-dependency calculations were done to identify whether any numeric effects exist in these CSE assessment analyses. A significant time-step dependency due to an error in the spray package coding was identified and eliminated. A number of other code deficiencies and inconveniences also are noted.

  17. Modelling of fuel spray and combustion in diesel engines

    Energy Technology Data Exchange (ETDEWEB)

    Huttunen, M.T.; Kaario, O.T. [VTT Energy, Espoo (Finland)

    1997-12-31

    Fuel spray and air motion characteristics and combustion in direct injection (DI) diesel engines was studied using computational models of the commercial CFD-code FIRE. Physical subprocesses modelled included Lagrangian spray droplet movement and behaviour (atomisation, evaporation and interaction of spray droplets) and combustion of evaporated liquid spray in the gas phase. Fuel vapour combustion rate was described by the model of Magnussen and Hjertager. The standard k,{epsilon}-model was used for turbulence. In order to be able to predict combustion accurately, the fuel spray penetration should be predicted with reasonable accuracy. In this study, the standard drag coefficient had to be reduced in order to match the computed penetration to the measured one. In addition, the constants in the submodel describing droplet breakup also needed to be adjusted for closer agreement with the measurements. The characteristic time scale of fuel consumption rate k/C{sub R} {epsilon} strongly influenced the heat release and in-cylinder pressure. With a value around 2.0 to 5.0 for C{sub R}, the computed in-cylinder pressure during the compression stroke agreed quite well with the measurements. On the other hand, the in-cylinder pressure was underpredicted during the expansion stroke. This is partly due to the fact that hydrocarbon fuel combustion was modelled as a one-step reaction reading to CO{sub 2} and H{sub 2}O and inadequate description of the mixing of reactants and combustion products. (author) 16 refs.

  18. A sea spray aerosol flux parameterization encapsulating wave state

    Science.gov (United States)

    Ovadnevaite, J.; Manders, A.; de Leeuw, G.; Ceburnis, D.; Monahan, C.; Partanen, A.-I.; Korhonen, H.; O'Dowd, C. D.

    2014-02-01

    A new sea spray source function (SSSF), termed Oceanflux Sea Spray Aerosol or OSSA, was derived based on in-situ sea spray aerosol measurements along with meteorological/physical parameters. Submicron sea spray aerosol fluxes derived from particle number concentration measurements at the Mace Head coastal station, on the west coast of Ireland, were used together with open-ocean eddy correlation flux measurements from the Eastern Atlantic Sea Spray, Gas Flux, and Whitecap (SEASAW) project cruise. In the overlapping size range, the data for Mace Head and SEASAW were found to be in a good agreement, which allowed deriving the new SSSF from the combined dataset spanning the dry diameter range from 15 nm to 6 μm. The OSSA source function has been parameterized in terms of five lognormal modes and the Reynolds number instead of the more commonly used wind speed, thereby encapsulating important influences of wave height, wind history, friction velocity, and viscosity. This formulation accounts for the different flux relationships associated with rising and waning wind speeds since these are included in the Reynolds number. Furthermore, the Reynolds number incorporates the kinematic viscosity of water, thus the SSSF inherently includes dependences on sea surface temperature and salinity. The temperature dependence of the resulting SSSF is similar to that of other in-situ derived source functions and results in lower production fluxes for cold waters and enhanced fluxes from warm waters as compared with SSSF formulations that do not include temperature effects.

  19. Measurement of Spray Drift with a Specifically Designed Lidar System

    Directory of Open Access Journals (Sweden)

    Eduard Gregorio

    2016-04-01

    Full Text Available Field measurements of spray drift are usually carried out by passive collectors and tracers. However, these methods are labour- and time-intensive and only provide point- and time-integrated measurements. Unlike these methods, the light detection and ranging (lidar technique allows real-time measurements, obtaining information with temporal and spatial resolution. Recently, the authors have developed the first eye-safe lidar system specifically designed for spray drift monitoring. This prototype is based on a 1534 nm erbium-doped glass laser and an 80 mm diameter telescope, has scanning capability, and is easily transportable. This paper presents the results of the first experimental campaign carried out with this instrument. High coefficients of determination (R2 > 0.85 were observed by comparing lidar measurements of the spray drift with those obtained by horizontal collectors. Furthermore, the lidar system allowed an assessment of the drift reduction potential (DRP when comparing low-drift nozzles with standard ones, resulting in a DRP of 57% (preliminary result for the tested nozzles. The lidar system was also used for monitoring the evolution of the spray flux over the canopy and to generate 2-D images of these plumes. The developed instrument is an advantageous alternative to passive collectors and opens the possibility of new methods for field measurement of spray drift.

  20. Technological Challenges for Spray Chilling Encapsulation of Functional Food Ingredients

    Directory of Open Access Journals (Sweden)

    Carmen Sílvia Favaro-Trindade

    2013-01-01

    Full Text Available Spray chilling technology (also known as spray cooling and spray congealing technology has been widely studied and used in the pharmaceutical field. In the food industry, this technique is gaining interest and can become useful because functional food formulations can be developed. Spray chilling is a fat-based system, which involves the addition of the component of interest to a molten lipid carrier, and the resulting mixture is fed through an atomiser nozzle. When the nebulised material is put into contact with the environment, which is cooled below the melting point of the matrix material, the vehicle solidifies (due to heat exchange between the molten material and cold air, and solid lipid microparticles are formed at the same time. This technology is fat based, and lipid carriers, such as wax and oil (e.g. palm oil, beeswax, cocoa butter, and kernel oil can be used. This encapsulation technique can potentially change the functionality, reduce the hygroscopicity, mask taste or odour, change solubility, and provide physical protection in addition to allowing the controlled release of these ingredients. This low-cost technology is relatively simple to apply and scale up, and it does not require the use of organic solvents and the application of high temperatures in the process. Therefore, spray chilling encapsulation may facilitate the development and production of functional and enriched foods as it may solve some technological problems associated with the use of certain ingredients, such as those that have high reactivity and low stability.

  1. MELCOR 1.8.3 assessment: CSE containment spray experiments

    International Nuclear Information System (INIS)

    Kmetyk, L.N.

    1994-12-01

    MELCOR is a fully integrated, engineering-level computer code, being developed at Sandia National Laboratories for the USNRC, that models the entire spectrum of severe accident phenomena in a unified framework for both BWRs and PWRS. As part, of an ongoing assessment program, the MELCOR computer code has been used to analyze a series of containment spray tests performed in the Containment Systems Experiment (CSE) vessel to evaluate the performance of aqueous sprays as a means of decontaminating containment atmospheres. Basecase MELCOR results are compared with test data, and a number of sensitivity studies on input modelling parameters and options in both the spray package and the associated aerosol washout and atmosphere decontamination by sprays modelled in the radionuclide package have been done. Time-step and machine-dependency calculations were done to identify whether any numeric effects exist in these CSE assessment analyses. A significant time-step dependency due to an error in the spray package coding was identified and eliminated. A number of other code deficiencies and inconveniences also are noted

  2. Programmable Ultrasonic Sensing System for Targeted Spraying in Orchards

    Directory of Open Access Journals (Sweden)

    Marko Hočevar

    2012-11-01

    Full Text Available This research demonstrates the basic elements of a prototype automated orchard sprayer which delivers pesticide spray selectively with respect to the characteristics of the targets. The density of an apple tree canopy was detected by PROWAVE 400EP250 ultrasound sensors controlled by a Cypress PSOC CY8C29466 microcontroller. The ultrasound signal was processed with an embedded computer built around a LPC1343 microcontroller and fed in real time to electro-magnetic valves which open/close spraying nozzles in relation to the canopy structure. The analysis focuses on the detection of appropriate thresholds on 15 cm ultrasound bands, which correspond to maximal response to tree density, and this was selected for accurate spraying guidance. Evaluation of the system was performed in an apple orchard by detecting deposits of tartrazine dye (TD on apple leaves. The employment of programmable microcontrollers and electro-magnetic valves decreased the amount of spray delivered by up to 48.15%. In contrast, the reduction of TD was only up to 37.7% at some positions within the tree crown and 65.1% in the gaps between trees. For all these reasons, this concept of precise orchard spraying can contribute to a reduction of costs and environmental pollution, while obtaining similar or even better leaf deposits.

  3. Programmable Ultrasonic Sensing System for Targeted Spraying in Orchards

    Science.gov (United States)

    Stajnko, Denis; Berk, Peter; Lešnik, Mario; Jejčič, Viktor; Lakota, Miran; Štrancar, Andrej; Hočevar, Marko; Rakun, Jurij

    2012-01-01

    This research demonstrates the basic elements of a prototype automated orchard sprayer which delivers pesticide spray selectively with respect to the characteristics of the targets. The density of an apple tree canopy was detected by PROWAVE 400EP250 ultrasound sensors controlled by a Cypress PSOC CY8C29466 microcontroller. The ultrasound signal was processed with an embedded computer built around a LPC1343 microcontroller and fed in real time to electro-magnetic valves which open/close spraying nozzles in relation to the canopy structure. The analysis focuses on the detection of appropriate thresholds on 15 cm ultrasound bands, which correspond to maximal response to tree density, and this was selected for accurate spraying guidance. Evaluation of the system was performed in an apple orchard by detecting deposits of tartrazine dye (TD) on apple leaves. The employment of programmable microcontrollers and electro-magnetic valves decreased the amount of spray delivered by up to 48.15%. In contrast, the reduction of TD was only up to 37.7% at some positions within the tree crown and 65.1% in the gaps between trees. For all these reasons, this concept of precise orchard spraying can contribute to a reduction of costs and environmental pollution, while obtaining similar or even better leaf deposits. PMID:23202220

  4. Effects of isothermal treatment on microstructure and scratch test behavior of plasma sprayed zirconia coatings

    Directory of Open Access Journals (Sweden)

    Veloso Guilherme

    2004-01-01

    Full Text Available The increase of the petroleum cost in the last decades revitalized the interest for lighter and more economic vehicles. Simultaneously, the demand for safe and unpolluted transports grows. The application of thermal barriers coatings (TBC on combustion chamber and on flat surface of pistons reduces the thermal losses of the engines, resulting in higher temperatures in the combustion chamber. This fact contributes to the improvement of the thermal efficiency (performance and for the reduction of incomplete combustion. Supported on these initial ideas, thermal barriers coatings constituted by CaO partially stabilized zirconia were produced and their microstructure examined. This coating still presents some drawbacks associated with thermal stresses and permeability to oxidizing gases, which will, eventually, lead to failure of the TBC by spallation. The failure may, in general, be associated to one of three factors: oxide growth at the ceramic-metal interface, formed during thermal cycling; stress build-up due to thermal cycling; and metal-oxide interface segregation, mainly of S. However, it is also relevant to understand the behavior of TBC's under isothermal oxidation. Therefore, this paper investigates the effect of oxidation on the adherence of thermal sprayed coatings. The adherence was measured by linear scratching tests, widely used for thin coatings. Plasma sprayed calcia partially stabilized zirconia was used as TBC and Ni-5%Al as bond coat, with Al substrates. Coated samples were submitted to heat treatments at 500 °C, for 50 h. The microstructures were examined by optical light microscopy, X-ray diffraction, profilometry and SEM.

  5. Optimization of spray deposition and Tetranychus urticae control with air assisted and electrostatic sprayer

    Directory of Open Access Journals (Sweden)

    Denise Tourino Rezende de Cerqueira

    Full Text Available ABSTRACT: Improved spray deposition can be attained by electrostatically charging spray droplets, which increases the attraction of droplets to plants and decreases operator exposure to pesticide and losses to the environment. However, this technique alone is not sufficient to achieve desirable penetration of the spray solution into the crop canopy; thus, air assistance can be added to the electrostatic spraying to further improve spray deposition. This study was conducted to compare different spraying technologies on spray deposition and two-spotted spider mite control in cut chrysanthemum. Treatments included in the study were: conventional TJ 8003 double flat fan nozzles, conventional TXVK-3 hollow cone nozzles, semi-stationary motorized jet launched spray with electrostatic spray system (ESS and air assistance (AA, and semi-stationary motorized jet launched spray with AA only (no ESS. To evaluate the effect of these spraying technologies on the control of two-spotted spider mite, a control treatment was included that did not receive an acaricide application. The AA spraying technology, with or without ESS, optimized spray deposition and provided satisfactory two-spotted spider mite control up to 4 days after application.

  6. New metals

    International Nuclear Information System (INIS)

    Bergqvist, U.

    1983-12-01

    The aim of this report is to estimate the exposure to various metals and metal compounds and discuss the available information of the possible toxic effects of these metals and compounds. In the first section, some metals are defined as those with either a large or a fast increasing exposure to living organisms. The available information on toxicity is discussed in the second section. In the third section interesting metals are defined as compounds having a large exposure and an apparent insufficient knowledge of their possible toxic effects. Comments on each of these metals are also to be found in the third section. (G.B.)

  7. A Study on Cavitation Erosion Behaviors of Corrosion-resistance Thermal Spray Coating Materials

    International Nuclear Information System (INIS)

    Jin, Hee Seok

    2003-02-01

    The hydraulic machinery of screw propeller and pump impellers is damaged by cavitation erosion in sea water. The cavitation erosion is a phenomenon leading a functional disorder of various fluid machinery and dropping off in efficiency by cavity fluid fluctuation. This study is investigated the cavitation erosion of various metallic coatings made by thermal spraying methods. The coating materials are AMDRY625, Cr 2 O 3 , SUS316, Zn, Al. These metals are coated on substrate of high strength brass ( Cu - Zn ). Test specimens are immersed in 3.5% NaCl solution for 500 and 1000 hours, respectively. After pre-corrosion, the cavitation erosion test was conducted on coating specimens in 3.5% NaCl solution along 210 minutes. The results are summarized as follows : 1. Both substrate and test specimens coated by thermal spray underwent weight loss in proportion to the time length of the cavitation erosion test, and the weight loss happened more to 1,000 hour-immersed test specimens and 500 hour-immersed ones in the time order rather than the ones in non-corrosion condition. 2. Substrate and Amdry625 and SUS316 test specimens were all influenced very little by weight loss regardless of the time length and the conditions of the test. 3. The amount of weight loss of aluminum and zinc test specimens and Cr 2 O 3 test specimens heavily increased at the early stage regardless of the conditions but later decreased after the coated layers were fretted by cavitation erosion. 4. The comparison of weight loss after the test showed that Amdry625, SUS316 and substrate underwent very little weight loss, proving to be the very likely materials to bear cavitation erosion but aluminum and zinc and Cr 2 O 3 underwent very great weight loss, proving to be the very unlikely materials to bear cavitation erosion. 5. After the test, the surfaces of Amdry625, SUS316 and substrate showed that they had been less damaged by cavitation erosion but the rest showed that they had been very much damaged by

  8. Diverse transformations of liquid metals between different morphologies.

    Science.gov (United States)

    Sheng, Lei; Zhang, Jie; Liu, Jing

    2014-09-10

    Transformation from a film into a sphere, rapid merging of separate objects, controlled self-rotation, and planar locomotion are the very unusual phenomena observed in liquid metals under application of an electric field to a liquid metal immersed in or sprayed with water. A mechanism for these effects is suggested and potential applications - for example the recovery of liquid metal previously injected into the body for therapeutic purposes - are outlined. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Relationships between spray parameters, microstructures and ultrasonic cavitation erosion behavior of HVOF sprayed Fe-based amorphous/nanocrystalline coatings.

    Science.gov (United States)

    Qiao, Lei; Wu, Yuping; Hong, Sheng; Zhang, Jianfeng; Shi, Wei; Zheng, Yugui

    2017-11-01

    Fe-based amorphous/nanocrystalline coatings were prepared on the AISI 321 steel substrate by the high-velocity oxygen-fuel (HVOF) thermal spraying technology. The effect of selected parameters (oxygen flow, kerosene flow and spray distance) on the cavitation erosion resistance (denoted as Rc) of the coating were investigated by using the Taguchi method. Statistical tools such as design of experiments (DOE), signal-to-noise (S/N) ratio and analysis of variance (ANOVA) were used to meet the expected objective. It was concluded that the kerosene flow had greater influence on the Rc of the coating and followed by the spray distance and the oxygen flow, respectively. The optimum spray parameters (OSP) were 963L/min for the oxygen flow, 28L/h for the kerosene flow, and 330mm for the spray distance. The Rc of the coating increased with the increase of hardness or the decrease of porosity, and the hardness had a greater influence on Rc than the porosity. The Fe-based coating deposited under the OSP exhibited the best cavitation erosion resistance in distilled water. The cracks initiated at the edge of the pores and the interfaces between the un-melted or half-melted particles, and finally leaded to the delamination of the coating. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Research Into Ni-Cr-Si-B Coating Sprayed Onto Aluminium Substrate Using the Method of Plasma Spray

    Directory of Open Access Journals (Sweden)

    Raimonda Lukauskaitė

    2013-02-01

    Full Text Available The article deals with Ni base coatings deposited on aluminium substrate applying the method of plasma spray. The purpose of the conducted research is to improve the physical and mechanical properties of coatings on the surface of aluminium alloy work pieces. Spraying on aluminium alloys encounters serious problems, and therefore this work analyses the ways to make the situation more favourable. Before spraying, the surfaces of substrates were modified employing chemical and mechanical pre-treatment methods. The aim of pre-treating aluminium alloys was to remove oxide layers from the aluminium surface. Coating microstructures and porosity were characterised applying optical microscopy. Differences in the roughness of pre-treated surfaces have been determined referring to profilometry. The paper investigates the influence of the adhesion of plasma spray coatings on aluminium surface pretreatment. Microhardness technique was applied for measuring the hardness of coatings. The study also describes and compares the mechanical properties of Ni base coatings deposited on different pre-treated aluminium substrates using plasma spray.Article in Lithuanian

  11. Research Into Ni-Cr-Si-B Coating Sprayed Onto Aluminium Substrate Using the Method of Plasma Spray

    Directory of Open Access Journals (Sweden)

    Raimonda Lukauskaitė

    2012-12-01

    Full Text Available The article deals with Ni base coatings deposited on aluminium substrate applying the method of plasma spray. The purpose of the conducted research is to improve the physical and mechanical properties of coatings on the surface of aluminium alloy work pieces. Spraying on aluminium alloys encounters serious problems, and therefore this work analyses the ways to make the situation more favourable. Before spraying, the surfaces of substrates were modified employing chemical and mechanical pre-treatment methods. The aim of pre-treating aluminium alloys was to remove oxide layers from the aluminium surface. Coating microstructures and porosity were characterised applying optical microscopy. Differences in the roughness of pre-treated surfaces have been determined referring to profilometry. The paper investigates the influence of the adhesion of plasma spray coatings on aluminium surface pretreatment. Microhardness technique was applied for measuring the hardness of coatings. The study also describes and compares the mechanical properties of Ni base coatings deposited on different pre-treated aluminium substrates using plasma spray.Article in Lithuanian

  12. 3rd International Workshop on Turbulent Spray Combustion

    CERN Document Server

    Gutheil, Eva

    2014-01-01

    This book reflects the results of the 2nd and 3rd International Workshops on Turbulent Spray Combustion. The focus is on progress in experiments and numerical simulations for two-phase flows, with emphasis on spray combustion. Knowledge of the dominant phenomena and their interactions allows development of predictive models and their use in combustor and gas turbine design. Experts and young researchers present the state-of-the-art results, report on the latest developments and exchange ideas in the areas of experiments, modelling and simulation of reactive multiphase flows. The first chapter reflects on flame structure, auto-ignition and atomization with reference to well-characterized burners, to be implemented by modellers with relative ease. The second chapter presents an overview of first simulation results on target test cases, developed at the occasion of the 1st International Workshop on Turbulent Spray Combustion. In the third chapter, evaporation rate modelling aspects are covered, while the fourth ...

  13. Characterization of spray dried bioadhesive metformin microparticles for oromucosal administration

    DEFF Research Database (Denmark)

    Sander, Camilla; Madsen, Katrine Dragsbæk; Hyrup, Birgitte

    2013-01-01

    delivery systems are considered a promising approach as they facilitate a close contact between the drug and the oral mucosa. In this study, bioadhesive chitosan-based microparticles of metformin hydrochloride were prepared by spray drying aqueous dispersions with different chitosan:metformin ratios...... be prepared and analyzed using the ex vivo retention model. We observed an increase in metformin retention on porcine mucosa with increasing chitosan:metformin ratios, while no effect of increasing the chitosan molecular weight was found. Rheological characterization of feeds for spray drying was performed...... and chitosan grades with increasing molecular weights. A recently developed ex vivo flow retention model with porcine buccal mucosa was used to evaluate the bioadhesive properties of spray dried microparticles. An important outcome of this study was that microparticles with the desired metformin content could...

  14. USO DE FIPRONIL SPRAY NO TRATAMENTO DA ESCABIOSE CANINA

    Directory of Open Access Journals (Sweden)

    Silvia Franco Andrade

    2005-06-01

    Full Text Available The objective of this work was to prove the effectiveness of the fipronil spray (FRONTLINE, a new synthetic molecule, as a safe acaricide in dogs. Were analyzed 10 dogs from the attendance of the service of Dermatology of the Veterinary Hospital and of the kennel of UNOESTE, Presidente Prudente, SP, with symptomatic and tested positive for scabies by scrapings, and used the fipronil spray in the whole body of the animal, besides external ear conduct, weekly until the disappearance of the symptoms and scrapings from the skin tested negative for scabies. The remission of the symptoms jointly with scraped of skin negative it happened on average from 4 to 6 weeks, demonstrating to be the fipronil spray effective and practical could be a safe alternative in the treatment of the canine scabies.

  15. Plasma spraying of bioactive glass-ceramics containing bovine bone

    Directory of Open Access Journals (Sweden)

    Annamária Dobrádi

    2017-06-01

    Full Text Available Natural bone derived glass-ceramics are promising biomaterials for implants. However, due to their price and weak mechanical properties they are preferably applied as coatings on load bearing implants. This paper describes result obtained by plasma spraying of bioactive glass-ceramics containing natural bone onto selected implant materials, such as stainless steel, alumina, and titanium alloy. Adhesion of plasma sprayed coating was tested by computed X-ray tomography and SEM of cross sections. The results showed defect free interface between the coating and substrate, without cracks or gaps. Dissolution rate of the coating in simulated body fluid (SBF was readily controlled by the bone additives (phase composition, as well as microstructure. The SBF treatment of the plasma sprayed coating did not influence the boundary between the coating and substrate.

  16. Fine structure of the vapor field in evaporating dense sprays

    Science.gov (United States)

    Villermaux, Emmanuel; Moutte, Alexandre; Amielh, Muriel; Meunier, Patrice

    2017-11-01

    Making use of an original technique which permits the simultaneous measurement of both the displacement field of evaporating droplets in a spray, and of their vapor, we investigate the relevance of a scenario introduced earlier to describe the evaporation dynamics of dense sprays. A plume of dense acetone droplets evaporating in air is studied, for which the stirring field is measured by particle image velocimetry of the droplets, and the vapor field is imaged quantitatively by laser-induced fluorescence. We show, thanks to these unique in situ measurements, that the spray boundary with the diluting environment is slaved to the dynamics of its saturating vapor concentration field, whose structure is analyzed for different well defined local flow topologies.

  17. Economic Model Predictive Control for Spray Drying Plants

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert

    and MPC strategies to optimize the operation of four-stage spray dryers. The models are first-principle dynamic models with parameters identified from dryer specific experiments and powder properties identified from laboratory tests. A simulation model is used for detailed closed-loop simulations...... and a complexity reduced control model is used for state estimation and prediction in the controllers. These models facilitate development and comparison of control strategies. We develop two MPC strategies; a linear tracking MPC with a Real-Time Optimization layer (MPC with RTO) and an Economic Nonlinear MPC (E...... and sticky powder is avoided from building up on the dryer walls; 3) Demonstrate the industrial application of an MPC strategy to a full-scale industrial four-stage spray dryer. The main scientific contributions can be summarized to: - Modeling of a four-stage spray dryer. We develop new first-principles...

  18. Influence of biodiesel on injection, fuel spray, and engine characteristics

    Directory of Open Access Journals (Sweden)

    Kegl Breda

    2008-01-01

    Full Text Available This paper discusses the influence of biodiesel on the injection, spray, and engine characteristics with the aim to reduce harmful emissions. The considered engine is a bus diesel engine with injection M system. The injection, fuel spray, and engine characteristics, obtained with biodiesel, are compared to those obtained with mineral diesel under peak torque and rated conditions. The considered fuel is neat biodiesel from rapeseed oil. Its density, viscosity, surface tension, and sound velocity are determined experimentally and compared to those of mineral diesel. The experimentally obtained results are used to analyze the most important injection, fuel spray, and engine characteristics. Furthermore, the influence of biodiesel usage on lubrication is presented briefly. The results indicate that, by using biodiesel, harmful emissions (NOx, CO, HC, smoke, and PM can be reduced to some extent by adjusting the injection pump timing properly while keeping other engine characteristics within acceptable limits. Furthermore, the results indicate better lubrication conditions when biodiesel is used.

  19. A spray-coating process for highly conductive silver nanowire networks as the transparent top-electrode for small molecule organic photovoltaics.

    Science.gov (United States)

    Selzer, Franz; Weiss, Nelli; Kneppe, David; Bormann, Ludwig; Sachse, Christoph; Gaponik, Nikolai; Eychmüller, Alexander; Leo, Karl; Müller-Meskamp, Lars

    2015-02-14

    We present a novel top-electrode spray-coating process for the solution-based deposition of silver nanowires (AgNWs) onto vacuum-processed small molecule organic electronic solar cells. The process is compatible with organic light emitting diodes (OLEDs) and organic light emitting thin film transistors (OLETs) as well. By modifying commonly synthesized AgNWs with a perfluorinated methacrylate, we are able to disperse these wires in a highly fluorinated solvent. This solvent does not dissolve most organic materials, enabling a top spray-coating process for sensitive small molecule and polymer-based devices. The optimized preparation of the novel AgNW dispersion and spray-coating at only 30 °C leads to high performance electrodes directly after the deposition, exhibiting a sheet resistance of 10.0 Ω □(-1) at 87.4% transparency (80.0% with substrate). By spraying our novel AgNW dispersion in air onto the vacuum-processed organic p-i-n type solar cells, we obtain working solar cells with a power conversion efficiency (PCE) of 1.23%, compared to the air exposed reference devices employing thermally evaporated thin metal layers as the top-electrode.

  20. Thermal Spray Deposition, Phase Stability and Mechanical Properties of La2Zr2O7/LaAlO3 Coatings

    Science.gov (United States)

    Lozano-Mandujano, D.; Poblano-Salas, C. A.; Ruiz-Luna, H.; Esparza-Esparza, B.; Giraldo-Betancur, A. L.; Alvarado-Orozco, J. M.; Trápaga-Martínez, L. G.; Muñoz-Saldaña, J.

    2017-08-01

    This paper deals with the deposition of La2Zr2O7 (LZO) and LaAlO3 (LAO) mixtures by air plasma spray (APS). The raw material for thermal spray, single phase LZO and LAO in a 70:30 mol.% ratio mixture was prepared from commercial metallic oxides by high-energy ball milling (HEBM) and high-temperature solid-state reaction. The HEBM synthesis route, followed by a spray-drying process, successfully produced spherical agglomerates with adequate size distribution and powder-flow properties for feeding an APS system. The as-sprayed coating consisted mainly of a crystalline LZO matrix and partially crystalline LAO, which resulted from the high cooling rate experienced by the molten particles as they impact the substrate. The coatings were annealed at 1100 °C to promote recrystallization of the LAO phase. The reduced elastic modulus and hardness, measured by nanoindentation, increased from 124.1 to 174.7 GPa and from 11.3 to 14.4 GPa, respectively, after the annealing treatment. These values are higher than those reported for YSZ coatings; however, the fracture toughness ( K IC) of the annealed coating was only 1.04 MPa m0.5.

  1. Microstructure of Interfacial Region Between Cold-Sprayed Copper Coating and AlN Substrate Coated with Sputtered Titanium and Copper

    Science.gov (United States)

    Nakano, Hiromi; Yamada, Motohiro; Fukumoto, Masahiro; Yamaguchi, Eiji

    2011-03-01

    Cold spraying has been developed as a high-quality coating technique. In this article, copper is deposited on an AlN substrate coated by the sputtering of titanium and copper at a low pressure of less than 1.0 MPa, making this approach suitable for a wide range of engineering applications. In order to understand the adhesion mechanism at the atomic scale, the interfacial regions are carefully observed in thin foil samples from the cross sections of the specimens with a HREM. We find a unique wavy boundary between the sputtered titanium and the sputtered copper. It is assumed that the shear-instability phenomenon occurs due to the cold-spraying process and influences the adhesive strength. Furthermore, the cold-sprayed copper particles are connected directly without any oxidation layer due to the appearance of new metallic surfaces during the impact process. The TEM data clearly reveal the phenomena and mechanisms related to the impact of powder sprayed on the substrate.

  2. The Evaluation of Momentum Flux to Estimate Exposure From Spray Painting Operations

    National Research Council Canada - National Science Library

    Blazicko, Brian

    1998-01-01

    .... The model was tested with an anthropometric, 73 inch mechanical mannequin spraying nonvolatile oil on a flat plate in a paint booth while using a high volume, low pressure (HVLP) spray paint gun...

  3. Mimicking spray drying by drying of single droplets deposited on a flat surface

    NARCIS (Netherlands)

    Perdana, J.A.; Fox, M.B.; Schutyser, M.A.I.; Boom, R.M.

    2013-01-01

    The inactivation of bioactive ingredients during spray drying is often matrix specific. Therefore, the design of new processes or the optimisation of existing spray drying processes is usually highly product specific and requires numerous experiments. Rapid experimentation methods that facilitate

  4. Lanthanide-based laser-induced phosphorescence for spray diagnostics

    Energy Technology Data Exchange (ETDEWEB)

    Voort, D. D. van der, E-mail: d.d.v.d.voort@tue.nl; Water, W. van de; Kunnen, R. P. J.; Clercx, H. J. H.; Heijst, G. J. F. van [Applied Physics Department, Eindhoven University of Technology, 5612 AZ Eindhoven (Netherlands); Maes, N. C. J.; Sweep, A. M.; Dam, N. J. [Mechanical Engineering Department, Eindhoven University of Technology, 5612 AZ Eindhoven (Netherlands); Lamberts, T. [Institute of Theoretical Chemistry, University of Stuttgart, D-70569 Stuttgart (Germany)

    2016-03-15

    Laser-induced phosphorescence (LIP) is a relatively recent and versatile development for studying flow dynamics. This work investigates certain lanthanide-based molecular complexes for their use in LIP for high-speed sprays. Lanthanide complexes in solutions have been shown to possess long phosphorescence lifetimes (∼1-2 ms) and to emit light in the visible wavelength range. In particular, europium and terbium complexes are investigated using fluorescence/phosphorescence spectrometry, showing that europium-thenoyltrifluoracetone-trioctylphosphineoxide (Eu-TTA-TOPO) can be easily and efficiently excited using a standard frequency-tripled Nd:YAG laser. The emitted spectrum, with maximum intensity at a wavelength of 614 nm, is shown not to vary strongly with temperature (293-383 K). The decay constant of the phosphorescence, while independent of ambient pressure, decreases by approximately 12 μs/K between 323 and 373 K, with the base level of the decay constant dependent on the used solvent. The complex does not luminesce in the gas or solid state, meaning only the liquid phase is visualized, even in an evaporating spray. By using an internally excited spray containing the phosphorescent complex, the effect of vaporization is shown through the decrease in measured intensity over the length of the spray, together with droplet size measurements using interferometric particle imaging. This study shows that LIP, using the Eu-TTA-TOPO complex, can be used with different solvents, including diesel surrogates. Furthermore, it can be easily handled and used in sprays to investigate spray breakup and evaporation.

  5. Lanthanide-based laser-induced phosphorescence for spray diagnostics

    Science.gov (United States)

    van der Voort, D. D.; Maes, N. C. J.; Lamberts, T.; Sweep, A. M.; van de Water, W.; Kunnen, R. P. J.; Clercx, H. J. H.; van Heijst, G. J. F.; Dam, N. J.

    2016-03-01

    Laser-induced phosphorescence (LIP) is a relatively recent and versatile development for studying flow dynamics. This work investigates certain lanthanide-based molecular complexes for their use in LIP for high-speed sprays. Lanthanide complexes in solutions have been shown to possess long phosphorescence lifetimes (˜1-2 ms) and to emit light in the visible wavelength range. In particular, europium and terbium complexes are investigated using fluorescence/phosphorescence spectrometry, showing that europium-thenoyltrifluoracetone-trioctylphosphineoxide (Eu-TTA-TOPO) can be easily and efficiently excited using a standard frequency-tripled Nd:YAG laser. The emitted spectrum, with maximum intensity at a wavelength of 614 nm, is shown not to vary strongly with temperature (293-383 K). The decay constant of the phosphorescence, while independent of ambient pressure, decreases by approximately 12 μs/K between 323 and 373 K, with the base level of the decay constant dependent on the used solvent. The complex does not luminesce in the gas or solid state, meaning only the liquid phase is visualized, even in an evaporating spray. By using an internally excited spray containing the phosphorescent complex, the effect of vaporization is shown through the decrease in measured intensity over the length of the spray, together with droplet size measurements using interferometric particle imaging. This study shows that LIP, using the Eu-TTA-TOPO complex, can be used with different solvents, including diesel surrogates. Furthermore, it can be easily handled and used in sprays to investigate spray breakup and evaporation.

  6. Metal lagging

    International Nuclear Information System (INIS)

    Lemercier, Guy.

    1974-01-01

    The metal lagging described is characterized by the fact that it is formed of closed sacks composed of an elastic metal mass, compressed in an outer envelope made of a fine mesh metal fabric. The metal mass is composed of stainless steel wool stuffed into the envelope. This lagging is particularly intended for the thermal protection of the end slab of LMFBR type reactors [fr

  7. Desalination using spray tower and vapour compression refrigeration system

    International Nuclear Information System (INIS)

    Sathish Kumar, S.; Mani, A.

    2006-01-01

    A desalination system using a spray tower and Vapour Compression Refrigeration (VCR) system is proposed for obtaining fresh water from brackish water. In the spray tower, simultaneous heat and mass transfer take place between the brackish water and air, which results in the evaporation of the brackish water and humidification of the air. Fresh water is obtained from the humidified air by condensing the water vapour using a VCR system. Parametric studies were carried out to study the effect of various operational parameters on the fresh water production rate. (author)

  8. Spraying food sources with pyrethroid to control peridomestic triatomines

    Directory of Open Access Journals (Sweden)

    Maria Hismenia Maximo Garcia

    2013-09-01

    Full Text Available Introduction We attempted to supplement traditional insecticide spraying by treating peridomiciliar food sources with a powder formulation. Methods Two groups of houses were treated with deltamethrin suspension concentrate (SC, one of which had its primary peridomestic food sources treated with deltamethrin 2P. Results Triatoma brasiliensis was the most commonly captured triatomine. Birds, dogs and rodents were the major food sources identified by the precipitin reaction; 554 domestic animals received powder treatment. A sharp reduction in infestation rates was observed in the two groups up to 360 days after spraying. Conclusion The combination SC + 2P did not improve the control of triatomines.

  9. Sprayed films of europium complexes toward light conversion devices

    Energy Technology Data Exchange (ETDEWEB)

    Camacho, Sabrina A.; Aoki, Pedro H.B.; Constantino, Carlos J.L.; Pires, Ana Maria, E-mail: anapires@fct.unesp.br

    2014-09-15

    Rare-earth complexes have become subject of intensive research due to the high quantum efficiency of their emission, very narrow bands, and excellent fluorescence monochromaticity. The chemical design and characterization of Eu complexes based on β-diketone ligands hexafluoroacetylacetate (hfac) and dibenzoylmetanate (dbm) is reported here. K[Eu(dbm){sub 4}] and K[Eu(hfac){sub 4}] complexes were immobilized as thin films by using the spray technique, a promising methodology for practical applications. The latter provides not only a faster layer deposition but also larger coated areas compared to conventional methods, such as layer-by-layer (LbL) and Langmuir–Blodgett (LB). The growth of the sprayed films was monitored through microbalance (QCM) and ultraviolet–visible (UV–Vis) absorption spectroscopy, which reveal a higher mass and absorbance per deposited layer of K[Eu(dbm){sub 4}] film. Micro-Raman images display a more homogeneous spatial distribution of the K[Eu(dbm){sub 4}] complex throughout the film, when compared to K[Eu(hfac){sub 4}] film. At nanometer scale, atomic force microscopy (AFM) images indicate that the roughness of the K[Eu(hfac){sub 4}] film is approximately one order of magnitude higher than that for the K[Eu(dbm){sub 4}] film, which pattern is kept at micrometer scale according to micro-Raman measurements. The photoluminescence data show that the complexes remain as pure red emitters upon spray immobilization. Besides, the quantum efficiency for the sprayed films are found equivalent to the values achieved for the powders, highlighting the potential of the films for application in light conversion devices. - Highlights: • Rare earth complexes thin films based on β-diketone ligands. • Spraying procedures to fabricate layer-by-layer (LbL) luminescent thin films. • Chemical design of Eu complexes based on hfac and dbm β-diketones ligands immobilized as sprayed films. • Pure red emitters upon spray immobilization. • Sprayed

  10. Production of Composite Ceramic Material for Thermal Spraying

    OpenAIRE

    Оковитый, В. А.; Пантелеенко, Ф. И.; Оковитый, В. В.; Асташинский, В. М.

    2017-01-01

    A composite ceramic material has been developed for thermal spraying that permits to increase wear resistance due to introduction of high-chromium steel and molybdenum in its structure, to obtain optimum porosity in the starting charge material while synthesizing  FeCrMo – MoS2/CaF2/С – TiC compositions,  to improve technological parameters of powders and thereby increase coefficient of powder usage in spraying, to reduce cost of wear-resistant coating technology. The paper presents character...

  11. Resource-saving method of electric arc spraying

    OpenAIRE

    Roianov, Viacheslav O.; Bobikov, Volodymyr I.

    2015-01-01

    On the modern stage of development of resource-saving technologies the basic support is given to the economy of materials consumption without the change of the amount of their use. The special attention is given to the universal methods of renewal of details, and electric arc spraying which has a wide application did not become an exception. The review of the literary data shows that the applied electric arc spraying guns have a large expense of the compressed air. It results in the intensive...

  12. Phase analysis of plasma-sprayed zirconia-yttria coatings

    Science.gov (United States)

    Shankar, N. R.; Berndt, C. C.; Herman, H.

    1983-01-01

    Phase analysis of plasma-sprayed 8 wt pct-yttria-stabilized zirconia (YSZ) thermal barrier coatings and powders was carried out by X-ray diffraction. Step scanning was used for increased peak resolution. Plasma spraying of the YSZ powder into water or onto a steel substrate to form a coating reduced the cubic and monoclinic phases with a simultaneous increase in the tetragonal phase. Heat treatment of the coating at 1150 C for 10 h in an Ar atmosphere increased the amount of cubic and monoclinic phases. The implications of these transformations on coating performance and integrity are discussed.

  13. Low-Loss-Spray-Application - The Scientific Basis

    Directory of Open Access Journals (Sweden)

    Herbst, E.

    2013-03-01

    Full Text Available Limited time frames caused by infection threat and weather demand for efficient pesticide application techniques in modern integrated and organic fruit farming. This demand is best complied by low volume spraying, since it minimizes traveling time and number of fillings per spray treatment, but also minimizes the probability of a contamination of the operator with concentrated pesticides. To obtain good spray deposition, low volume spray application demands small droplets which offer numerous benefits, but also carry a high drift potential. This feature threatened the technique, because no method for spray drift reduction has been available in order to make use of reduced buffer zones to water courses and non-target areas. A new method based on cross flow characteristics of the sprayer fan, canopy adapted forward speed and fan speed and a mixed set of hollow cone nozzles and air induction nozzles resulted in an approx. 85% reduction of particle drift deposits, so that the method has been registered in the official German list of drift reducing devices in the 75% drift reduction class. Besides drift reduction a canopy adapted fan speed also results in an enormous reduction of fuel consumption and noise emission as further environmental benefits of small droplets. An assessment of the influence of a canopy adapted forward speed and fan speed on spray deposit, relative spray coverage and droplet deposit density revealed a significant increase of the application efficiency, rising with decreasing canopy width and compensating a reduction of water volume and dose rate from canopy related dosing models. Testing a tower sprayer in orchards for use with reduced fan speed unexpectedly showed an unusable vertical air distribution. Alarmed by this finding, a subsequent testing of various fan types on a test bench disclosed a very unsatisfying vertical air distribution of many fan types and even within a production series the air distribution differed

  14. Process optimization of ultrasonic spray coating of polymer films

    DEFF Research Database (Denmark)

    Bose, Sanjukta; Keller, Stephan Sylvest; Boisen, Anja

    2013-01-01

    In this work we have performed a detailed study of the influence of various parameters on spray coating of polymer films. Our aim is to produce polymer films of uniform thickness (500 nm to 1 μm) and low roughness compared to the film thickness. The coatings are characterized with respect...... these two regimes, where we obtain a film of desired quality. Both with increasing nozzle-substrate distance and temperature, the deposition moves from a wet state to a dry regime. Similar results are also achieved for solvents with low boiling points. Finally, we study film formation during spray coating...

  15. Functionally Graded Materials using Plasma Spray with Nano Structured Ceramic

    International Nuclear Information System (INIS)

    Sioh, E L; Tok, A I Y

    2013-01-01

    In this paper, nano structured FGM was fabricated using DC plasma spray technique. Nano structured and micro structured powder were used as the feeding powder with steel substrate. The spray parameters was optimized and characterisation of nano-ceramic FGM and micro-ceramic FGM were done using bending test and micro-hardness test. Experimental results have shown that the nano-structured FGM exhibit 20% improvement flexure strength and 10% in hardness. A comparison was made between sintered micro ceramic tile and nano ceramic FGM using simple drop test method.

  16. Metallurgy and properties of plasma spray formed materials

    Science.gov (United States)

    Mckechnie, T. N.; Liaw, Y. K.; Zimmerman, F. R.; Poorman, R. M.

    1992-01-01

    Understanding the fundamental metallurgy of vacuum plasma spray formed materials is the key to enhancing and developing full material properties. Investigations have shown that the microstructure of plasma sprayed materials must evolve from a powder splat morphology to a recrystallized grain structure to assure high strength and ductility. A fully, or near fully, dense material that exhibits a powder splat morphology will perform as a brittle material compared to a recrystallized grain structure for the same amount of porosity. Metallurgy and material properties of nickel, iron, and copper base alloys will be presented and correlated to microstructure.

  17. Steroid nanocrystals prepared using the nano spray dryer B-90.

    Science.gov (United States)

    Baba, Koichi; Nishida, Kohji

    2013-01-25

    The Nano Spray Dryer B-90 offers a new, simple, and alternative approach for the production of drug nanocrystals. In this study, the preparation of steroid nanocrystals using the Nano Spray Dryer B-90 was demonstrated. The particle size was controlled by selecting the mesh aperture size. Submicrometer steroid particles in powder form were successfully obtained. These nanoparticles were confirmed to have a crystal structure using powder X-ray diffraction pattern analysis. Since drug nanocrystals have recently been considered as a novel type of drug formulation for drug delivery systems, this study will be useful for nano-medical applications.

  18. Calpain inhibitor nanocrystals prepared using Nano Spray Dryer B-90.

    Science.gov (United States)

    Baba, Koichi; Nishida, Kohji

    2012-08-04

    The Nano Spray Dryer B-90 offers a new, simple, and alternative approach for the production of drug nanocrystals. Among attractive drugs, calpain inhibitor that inhibits programmed cell death 'apoptosis' is a candidate for curing apoptosis-mediated intractable diseases such as Alzheimer's disease and Parkinson's disease. In this study, the preparation of calpain inhibitor nanocrystals using Nano Spray Dryer B-90 was demonstrated. The particle sizes were controlled by means of selecting mesh aperture sizes. The obtained average particle sizes were in the range of around 300 nm to submicron meter.

  19. PIV measurements of flow structures in a spray dryer

    DEFF Research Database (Denmark)

    Meyer, Knud Erik; Velte, Clara Marika; Ullum, Thorvald

    2011-01-01

    Stereoscopic Particle Image Velocimetry (PIV) measurements are made in horizontal planes in a simplified scale model of a spray dryer using water as fluid. The sample rate was sufficient to resolve phenomena at lower frequencies. Data reveal asymmetric velocity fields in both mean fields and dyna......Stereoscopic Particle Image Velocimetry (PIV) measurements are made in horizontal planes in a simplified scale model of a spray dryer using water as fluid. The sample rate was sufficient to resolve phenomena at lower frequencies. Data reveal asymmetric velocity fields in both mean fields...

  20. Silicone metalization

    Energy Technology Data Exchange (ETDEWEB)

    Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

    2008-12-09

    A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

  1. Purple Phototrophic Bacterium Enhances Stevioside Yield by Stevia rebaudiana Bertoni via Foliar Spray and Rhizosphere Irrigation

    OpenAIRE

    Wu, Jing; Wang, Yiming; Lin, Xiangui

    2013-01-01

    This study was conducted to compare the effects of foliar spray and rhizosphere irrigation with purple phototrophic bacteria (PPB) on growth and stevioside (ST) yield of Stevia. rebaudiana. The S. rebaudiana plants were treated by foliar spray, rhizosphere irrigation, and spray plus irrigation with PPB for 10 days, respectively. All treatments enhanced growth of S. rebaudiana, and the foliar method was more efficient than irrigation. Spraying combined with irrigation increased the ST yield pl...

  2. Fundamental Study on the Effect of Spray Parameters on Characteristics of P3HT:PCBM Active Layers Made by Spray Coating

    Directory of Open Access Journals (Sweden)

    Yu Xie

    2015-08-01

    Full Text Available This paper is an attempt to elucidate the effects of the important spray characteristics on the surface morphology and light absorbance of spray-on P3HT:PCBM thin-films, used as an active layer in polymer solar cells (PSCs. Spray coating or deposition is a viable scalable technique for the large-scale, fast, and low-cost fabrication of solution-processed solar cells, and has been widely used for device fabrication, although the fundamental understanding of the underlying and controlling parameters, such as spray characteristics, droplet dynamics, and surface wettability, is still limited, making the results on device fabrication not reproducible and unreliable. In this paper, following the conventional PSC architecture, a PEDOT:PSS layer is first spin-coated on glass substrates, followed by the deposition of P3HT:PCBM using an automatic ultrasonic spray coating system, with a movable nozzle tip, to mimic an industrial manufacturing process. To gain insight, the effects of the spray carrier air pressure, the number of spray passes, the precursor flow rate, and precursor concentration are studied on the surface topography and light absorbance spectra of the spray-on films. Among the results, it is found that despite the high roughness of spray-on films, the light absorbance of the film is satisfactory. It is also found that the absorbance of spray-on films is a linear function of the number of spray passes or deposition layers, based on which an effective film thickness is defined for rough spray-on films. The effective thickness of a rough spray-on P3HT:PCBM film was found to be one-quarter of that of a flat film predicted by a simple mass balance.

  3. Investigation of an as-sprayed NiCoCrAlY overlay coating - microstructure and evolution of the coating

    Energy Technology Data Exchange (ETDEWEB)

    Fritscher, K. [DLR German Aerospace Center, Institute of Materials Research, 51170 Cologne (Germany); Lee, Y.T. [KIMM Korea Institute of Machinery and Materials, Sangnam 66, Changwon 641-010 (Korea)

    2005-01-01

    A low pressure plasma sprayed (LPPS) NiCoCrAlY aircraft turbine blade overlay coating was investigated in the as-sprayed condition by X-ray diffraction (XRD) and analytical transmission electron microscopic (TEM) techniques. {gamma}-Ni, {beta}-NiAl and {gamma}'-Ni{sub 3}Al phases were identified by XRD showing predominant {gamma} phase at the expense of {beta} phase if compared to the fully processed state with {gamma} and {beta} at about equal portions. Besides grains of {gamma}-Ni and {beta}-NiAl, amorphous metallic grains and Cr-rich oxides were found by TEM. Close to the surface to the atmosphere {gamma}'-Ni{sub 3}Al phase was localized in composite grains with an off-plane oriented {gamma}-{gamma}' fibrous eutectic structure. They were neighbored by amorphous metallic grains. The evolution of these structures is discussed within the scope of crystal growth behavior. The dominant occurrence of face-centered cubic at the expense of body-centered phases observed in as-sprayed coatings is attributed to their higher growth rates on quenching. Also benefiting from rapid growth the {gamma}-{gamma}' fibrous eutectic grains will form, hereby relying on essentially binary phase compositions of highly extended solubility ranges. Accumulation of alloy constituents like Cr and Ti by segregation to the growth front is considered to pave the way for the evolution of amorphous grains at the coating surface on top of {gamma}-{gamma}' grains. The potentials of the microstructures in service are addressed. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  4. Spraying for time - Abradable seals the key

    Science.gov (United States)

    Haines, S. A.

    1984-03-01

    Abradable seals are explained and a brief history of their development is given. Abradable seals are made of high-temperature-resistant composite powders, such as nickel-coated graphite, that constitute a core material coated with metal. They must abrade easily if struck by turbine blades and be soft enough to prevent engine damage should they be blown back. Research done to improve abradable seals with respect to hardness, oxidation, resistance and temperature changes is stressed. The end result is a composite powder with good insulating properties and the ability to withstand temperatures up to 850 C.

  5. Effect of mulch and different fungicide spray regimes on yield of ...

    African Journals Online (AJOL)

    Treatment factors comprised two varieties (main plot factor), mulching/number of mulching (subplot factor) and three fungicide spray regimes (sub subplot factor). Results showed that the spray regimes: farmers' practice (FP), Integrated Pests Management (IPM) based on pests scouting, sprays based on manufacturers' ...

  6. 30 CFR 75.1107-7 - Water spray devices; capacity; water supply; minimum requirements.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Water spray devices; capacity; water supply... Water spray devices; capacity; water supply; minimum requirements. (a) Where water spray devices are... square foot over the top surface area of the equipment and the supply of water shall be adequate to...

  7. Nanosized aerosols from consumer sprays: experimental analysis and exposure modeling for four commercial products

    Science.gov (United States)

    Lorenz, Christiane; Hagendorfer, Harald; von Goetz, Natalie; Kaegi, Ralf; Gehrig, Robert; Ulrich, Andrea; Scheringer, Martin; Hungerbühler, Konrad

    2011-08-01

    Consumer spray products are already on the market in the cosmetics and household sector, which suggest by their label that they contain engineered nanoparticles (ENP). Sprays are considered critical for human health, because the lungs represent a major route for the uptake of ENP into the human body. To contribute to the exposure assessment of ENP in consumer spray products, we analyzed ENP in four commercially available sprays: one antiperspirant, two shoe impregnation sprays, and one plant-strengthening agent. The spray dispersions were analyzed by inductively coupled plasma mass spectrometry (ICPMS) and (scanning-) transmission electron microscopy ((S)TEM). Aerosols were generated by using the original vessels, and analyzed by scanning mobility particle sizer (SMPS) and (S)TEM. On the basis of SMPS results, the nanosized aerosol depositing in the respiratory tract was modeled for female and male consumers. The derived exposure levels reflect a single spray application. We identified ENP in the dispersions of two products (shoe impregnation and plant spray). Nanosized aerosols were observed in three products that contained propellant gas. The aerosol number concentration increased linearly with the sprayed amount, with the highest concentration resulting from the antiperspirant. Modeled aerosol exposure levels were in the range of 1010 nanosized aerosol components per person and application event for the antiperspirant and the impregnation sprays, with the largest fraction of nanosized aerosol depositing in the alveolar region. Negligible exposure from the application of the plant spray (pump spray) was observed.

  8. SPRAYTRAN USER'S GUIDE: A GIS-BASED ATMOSPHERIC SPRAY DROPLET DISPERSION MODELING SYSTEM

    Science.gov (United States)

    The offsite drift of pesticide from spray operations is an ongoing source of concern. The SPRAY TRANsport (SPRAYTRAN) system, documented in this report, incorporates the near-field spray application model, AGDISP, into a meso-scale atmospheric transport model. The AGDISP model ...

  9. Attenuation of pressor response following intubation: Efficacy of nitro-glycerine lingual spray

    Directory of Open Access Journals (Sweden)

    Indira Kumari

    2016-01-01

    Conclusions: We concluded that the NTG lingual spray in dose of 0.4 mg (1 spray or 0.8 mg (2 sprays was effective in attenuation of intubation induced hemodynamic response, in terms of preventing significant rise in SBP, DBP and MAP compared to control group.

  10. Photocatalytic Activities of Copper Doped Cadmium Sulfide Microspheres Prepared by a Facile Ultrasonic Spray-Pyrolysis Method

    Directory of Open Access Journals (Sweden)

    Jinzhan Su

    2016-06-01

    Full Text Available Ultrasonic spray pyrolysis is a superior method for preparing and synthesizing spherical particles of metal oxide or sulfide semiconductors. Cadmium sulfide (CdS photocatalysts with different sizes and doped-CdS with different dopants and doping levels have been synthesized to study their properties of photocatalytic hydrogen production from water. The CdS photocatalysts were characterized with scanning electron microscopy (SEM, X-ray fluorescence-spectrometry (XRF, UV-Vis absorption spectra and X-ray diffraction (XRD to study their morphological and optical properties. The sizes of the prepared CdS particles were found to be proportional to the concentration of the metal nitrates in the solution. The CdS photocatalyst with smaller size showed a better photocatalytic activity. In addition, Cu doped CdS were also deposited and their photocatalytic activities were also investigated. Decreased bandgaps of CdS synthesized with this method were found and could be due to high density surface defects originated from Cd vacancies. Incorporating the Cu elements increased the bandgap by taking the position of Cd vacancies and reducing the surface defect states. The optimal Cu-doped level was found to be 0.5 mol % toward hydrogen evolution from aqueous media in the presence of sacrificial electron donors (Na2S and Na2SO3 at a pH of 13.2. This study demonstrated that ultrasonic spray pyrolysis is a feasible approach for large-scale photocatalyst synthesis and corresponding doping modification.

  11. An Experimental Study on the Macroscopic Spray Characteristics of Biodiesel and Diesel in a Constant Volume Chamber

    Directory of Open Access Journals (Sweden)

    Hongzhan Xie

    2015-06-01

    Full Text Available The objective of this study was to investigate the macroscopic spray characteristics of different 0%–100% blends of biodiesel derived from drainage oil and diesel (BD0, BD20, BD50, BD80, BD100, such as spray tip penetration, average tip velocity at penetration, spray angle, average spray angle, spray evolution process, spray area and spray volume under different injection pressures (60, 70, 80, 90, 100 MPa and ambient pressures (0.1, 0.3, 0.5, 0.7, 0.9 MPa using a common rail system equipped with a constant volume chamber. The characteristic data was extracted from spray images grabbed by a high speed visualization system. The results showed that the ambient pressure and injection pressure had significant effects on the spray characteristics. As the ambient pressure increased, the spray angle increased, while the spray tip penetration and the peak of average tip velocity decreased. As the injection pressure increased, the spray tip penetration, spray angle, spray area and spray volume increased. The increasing blend ratio of biodiesel brought about a shorter spray tip penetration and a smaller spray angle compared with those of diesel. This is due to the comparatively higher viscosity and surface tension of biodiesel, which enhanced the friction effect between fuel and the injector nozzle surface and inhibited the breakup of the liquid jet.

  12. Development of Ceramic Coating on Metal Substrate using Industrial Waste and Ore Minerals

    Science.gov (United States)

    Bhuyan, S. K.; Thiyagarajan, T. K.; Mishra, S. C.

    2017-02-01

    The technological advancement in modern era has a boon for enlightening human life; but also is a bane to produce a huge amount of (industrial) wastes, which is of great concern for utilization and not to create environmental threats viz. polution etc. In the present piece of research work, attempts have been made to utilize fly ash (wastes of thermal power plants) and along with alumina bearing ore i.e. bauxite, for developing plasma spray ceramic coatings on metals. Fly ash and with 10 and 20% bauxite addition is used to deposit plasma spray coatings on a metal substrate. The surface morphology of the coatings deposited at different power levels of plasma spraying investigated through SEM and EDS analysis. The coating thickness is measured. The porosity levels of the coatings are evaluated. The coating hardness isalso measured. This piece of research work will be beneficial for future development and use of industrial waste and ore minerals for high-valued applications.

  13. Marking tree seeds with spray paint for germination studies

    Science.gov (United States)

    R. Kasten Dumroese

    2003-01-01

    I evaluated the potential use of spray paint for marking conifer seeds for germination studies in forest nurseries. For bulk seedlots of large-seeded species like western white pine (Pinus monticola), ponderosa pine (Pinus ponderosa), and Douglas-fir (Pseudotsuga menziesii), paint had little or no effect on six...

  14. Dielectric Strontium Zirconate Sprayed by a Plasma Torch.

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Janata, Marek

    2017-01-01

    Roč. 10, č. 4 (2017), s. 225-230 ISSN 2008-2134 Institutional support: RVO:61389021 Keywords : Plasma spraying * Electrical properties * Strontium Zirconate * Insulators Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics www.pccc.icrc.ac.ir/ Articles /18/1/18/1010/

  15. Current implications of past DDT indoor spraying in Oman

    Czech Academy of Sciences Publication Activity Database

    Booji, P.; Holoubek, I.; Klánová, J.; Kohoutek, J.; Dvorská, Alice; Magulová, K.; Al-Zadjali, S.; Čupr, P.

    2016-01-01

    Roč. 550, apr (2016), s. 231-240 ISSN 0048-9697 Institutional support: RVO:67179843 Keywords : DDT * Residual indoor spraying * Human risk assessment * Cancer risk * Region-specific half-life Subject RIV: EH - Ecology, Behaviour Impact factor: 4.900, year: 2016

  16. Electro spraying of titania for nitrogen oxide abatement

    NARCIS (Netherlands)

    Ursem, W.N.J.; Marijnissen, J.C.; Roos, R.A.; Kelder, E.M.

    2010-01-01

    The invention provides a method for the production of a titania coating (80) on a surface (101) of an object (100) comprising electro spraying a titanium comprising liquid (15) to the surface (101) of the object (100) to provide a titanium comprising layer (85); and heating thetitanium comprising

  17. Aluminium dissolution for spray pulverization with nitric acid

    International Nuclear Information System (INIS)

    Rodrigo Otero, A.; Rodrigo Vilaseca, F.; Morales Calvo, G.

    1977-01-01

    A comparative study of the nitric acid dissolution of aluminium, by immersion and spray pulverization has been carried out in laboratory scale. As a result, the optimum operation conditions to control reaction in the plant are fixed. Operation costs are also evaluated. (author) [es

  18. Experimental investigation of spray characteristics of kerosene and ...

    Indian Academy of Sciences (India)

    Amlan Garai

    superior emission characteristics compared with conven- tional fuels without any adverse effect on human safety ... tics like input mean droplet diameters and spray cone angles are essential parameters to determine the ..... Technical Education Quality Improvement Programme. (TEQIP-II) of Government of India. References.

  19. Abrasion resistance of alloy coatings deposited by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Lescoffit, A.-E.; Teboul, B.; Neufuss, Karel; Voleník, Karel

    2009-01-01

    Roč. 54, č. 2 (2009), s. 113-126 ISSN 0001-7043 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * alloy coatings * slurry abrasion * hardness and microhardness Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  20. Bow wave and spray dynamics by a wedge

    OpenAIRE

    Wang, Zhaoyuan; Yang, Jianming; Stern, Frederick

    2010-01-01

    Flows around a wedge-shaped bow are simulated with the aim of investigating the wave breaking mechanism and small scale features of ship bow waves. This fluid dynamics video shows the plunging wave breaking process around the wedge including the thin water sheet formation, overturning sheet with surface disturbance, fingering and breaking up into spray, plunging and splashing, and air entrainment.