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Sample records for metal microstructures process-microstructure-property

  1. Processing-Microstructure-Property Relationships in Advanced Intermetallics

    National Research Council Canada - National Science Library

    Hardwick, D

    1998-01-01

    ..., Ti-48Al-0.2B and Ti-48Al-2Mo-0.2B. Hot working of materials that had undergone an homogenization heat treatment resulted in the breakup of the initial fully lamellar microstructures into isolated islands of lamellae surrounded by fine...

  2. The NBS: Processing/Microstructure/Property Relationships in 2024 Aluminum Alloy Plates

    Science.gov (United States)

    Ives, L. K.; Swartzendruber, W. J.; Boettinger, W. J.; Rosen, M.; Ridder, S. D.

    1983-01-01

    As received plates of 2024 aluminum alloy were examined. Topics covered include: solidification segregation studies; microsegregation and macrosegregation in laboratory and commercially cast ingots; C-curves and nondestructive evaluation; time-temperature precipitation diagrams and the relationships between mechanical properties and NDE measurements; transmission electron microscopy studies; the relationship between microstructure and properties; ultrasonic characterization; eddy-current conductivity characterization; the study of aging process by means of dynamic eddy current measurements; and Heat flow-property predictions, property degradations due to improve quench from the solution heat treatment temperature.

  3. Engineering of Metal Microstructures; Process-Microstructure-Property Relationships for Electrodeposits

    DEFF Research Database (Denmark)

    Jensen, Jens Dahl

    2002-01-01

    introduced in the deposits with the use of sodium-saccharin, which led to embrittlement of the deposits. By using ultrasonic streaming near the cathode during electrodeposition in the Watts type electrolyte, improved material distribution in machined 3-dimensional groove geometries was observed...

  4. Electrochemically Deposited Nickel Membranes; Process-Microstructure-Property Relationships

    DEFF Research Database (Denmark)

    Jensen, Jens Dahl; Pantleon, Karen; Somers, Marcel A.J.

    2003-01-01

    This paper reports on the manufacturing, surface morphology, internal structure and mechanical properties of Ni-foils used as membranes in reference-microphones. Two types of foils, referred to as S-type and 0-type foils, were electrochemically deposited from a Watts-type electrolyte, with (S......-type) or without (0-type) the use of the sulphur-containing additive sodium saccharin. Both types of Ni-foils appeared perfectly smooth when investigated with scanning electron microscopy (SEM), while atomic force microscopy (AFM) and transmission electron microscopy (TEM), revealed differences in the surface...... morphologies and a smaller grain-size in the S-type foils. X-ray diffraction showed a texture component in both types of Ni-foils, most pronounced for 0-type foils. A minor -texture component observed in both foil types was strongest in the S-type foils. Mechanically 0-type foils proved more ductile than S...

  5. Additive manufacturing of metals: a brief review of the characteristic microstructures and properties of steels, Ti-6Al-4V and high-entropy alloys.

    Science.gov (United States)

    Gorsse, Stéphane; Hutchinson, Christopher; Gouné, Mohamed; Banerjee, Rajarshi

    2017-01-01

    We present a brief review of the microstructures and mechanical properties of selected metallic alloys processed by additive manufacturing (AM). Three different alloys, covering a large range of technology readiness levels, are selected to illustrate particular microstructural features developed by AM and clarify the engineering paradigm relating process-microstructure-property. With Ti-6Al-4V the emphasis is placed on the formation of metallurgical defects and microstructures induced by AM and their role on mechanical properties. The effects of the large in-built dislocation density, surface roughness and build atmosphere on mechanical and damage properties are discussed using steels. The impact of rapid solidification inherent to AM on phase selection is highlighted for high-entropy alloys. Using property maps, published mechanical properties of additive manufactured alloys are graphically summarized and compared to conventionally processed counterparts.

  6. Processing-Microstructure-Property Relationships for Cold Spray Powder Deposition of Al-Cu Alloys

    Science.gov (United States)

    2015-06-01

    Lancaster and Joseph Christophersen, both of NAVAIR, for their hard work in support of the project and my research. I would not have been able to...Defense Technical Information Center Ft. Belvoir, Virginia 2. Dudley Knox Library Naval Postgraduate School Monterey, California

  7. Microstructure modeling in weld metal

    International Nuclear Information System (INIS)

    David, S.A.; Babu, S.S.

    1995-01-01

    Since microstructure development in the weld metal region is controlled by various physical processes, there is a need for integrated predictive models based on fundamental principles to describe and predict the effect of these physical processes. These integrated models should be based on various tools available for modeling microstructure development in a wide variety of alloy systems and welding processes. In this paper, the principles, methodology, and future directions of modeling thermochemical reactions in liquid, solidification, and solid state transformations are discussed with some examples for low-alloy steel, stainless steel, and Ni-base superalloy. Thermochemical deoxidation reactions in liquid low-alloy steel lead to oxide inclusion formation. This inclusion formation has been modeled by combining principles of ladle metallurgy and overall transformation kinetics. The model's comparison with the experimental data and the ongoing work on coupling this inclusion model with the numerical models of heat transfer and fluid flow are discussed. Also, recent advances in theoretical and physical modeling of the solidification process are reviewed with regard to predicting the solidification modes, grain structure development, segregation effects, and nonequilibrium solidification in welds. The effects of solid state phase transformations on microstructure development and various methods of modeling these transformations are reviewed. Successful models, based on diffusion-controlled growth and plate growth theories, on microstructure development in low-alloy steel and stainless steel weld metals are outlined. This paper also addresses the importance of advanced analytical techniques to understand the solid state transformation mechanisms in welds

  8. Fabrication and Microstructure of Metal-Metal Syntactic Foams

    National Research Council Canada - National Science Library

    Nadler, J

    1998-01-01

    .... The composite microstructure consists of thin-wall, hollow Fe-Cr stainless steel spheres cast in various metal matrices including aluminum alloys 6061, 7075, 413, magnesium alloy AZ31B, and unalloyed...

  9. Microstructured metal molds fabricated via investment casting

    International Nuclear Information System (INIS)

    Cannon, Andrew H; King, William P

    2010-01-01

    This paper describes an investment casting process to produce aluminum molds having integrated microstructures. Unlike conventional micromolding tools, the aluminum mold was large and had complex curved surfaces. The aluminum was cast from curved microstructured ceramic molds which were themselves cast from curved microstructured rubber. The aluminum microstructures had an aspect ratio of 1:1 and sizes ranging from 25 to 50 µm. Many structures were successfully cast into the aluminum with excellent replication fidelity, including circular, square and triangular holes. We demonstrate molding of large, curved surfaces having surface microstructures using the aluminum mold.

  10. Casting metal microstructures from a flexible and reusable mold

    Science.gov (United States)

    Cannon, Andrew H.; King, William P.

    2009-09-01

    This paper describes casting-based microfabrication of metal microstructures and nanostructures. The metal was cast into flexible silicone molds which were themselves cast from microfabricated silicon templates. Microcasting is demonstrated in two metal alloys of melting temperature 70 °C or 138 °C. Many structures were successfully cast into the metal with excellent replication fidelity, including ridges with periodicity 400 nm and holes or pillars with diameter in the range 10-100 µm and aspect ratio up to 2:1. The flexibility of the silicone mold permits casting of curved surfaces, which we demonstrate by fabricating a cylindrical metal roller of diameter 8 mm covered with microstructures. The metal microstructures can be in turn used as a reusable molding tool.

  11. The constitution and microstructure of laser surface-modified metals

    Science.gov (United States)

    Singh, Jogender

    1992-09-01

    The applications oflasers in the processing of metals, ceramics, and semiconductors range from surface glazing of thin films on semiconductors to thick surface cladding on metals. Lasers have the unique capability of rapid heating, melting, and quenching of the substrate, which results in the formation of new engineering materials with metastable microstructures. This article describes the microstructural evolution of laser-glazed and laser-clad alloys treated with a pulse or continuous-wave CO2 laser.

  12. Inkjet Printing of 3D Metallic Silver Complex Microstructures

    NARCIS (Netherlands)

    Wits, Wessel Willems; Sridhar, Ashok; Dimitrov, D.

    2010-01-01

    To broaden the scope of inkjet printing, this paper focuses on printing of an organic silver complex ink on glass substrates towards the fabrication of metallic 3D microstructures. The droplet formation sequence of the inkjet printer is optimised to print continuous layers of metal. A brief

  13. 3D Microstructure Modeling of Porous Metal Filters

    Czech Academy of Sciences Publication Activity Database

    Hejtmánek, Vladimír; Čapek, M.

    2012-01-01

    Roč. 2, č. 3 (2012), s. 344-352 ISSN 2075-4701. [International Conference on Porous Metals and Metallic Foams /7./. Busan, 18.09.2011-21.09.2011] R&D Projects: GA ČR(CZ) GAP204/11/1206; GA ČR GA203/09/1353 Institutional support: RVO:67985858 Keywords : porous metal filter * stochastic reconstruction * microstructural descriptors Subject RIV: CF - Physical ; Theoretical Chemistry

  14. Automated image analysis of microstructure changes in metal alloys

    Science.gov (United States)

    Hoque, Mohammed E.; Ford, Ralph M.; Roth, John T.

    2005-02-01

    The ability to identify and quantify changes in the microstructure of metal alloys is valuable in metal cutting and shaping applications. For example, certain metals, after being cryogenically and electrically treated, have shown large increases in their tool life when used in manufacturing cutting and shaping processes. However, the mechanisms of microstructure changes in alloys under various treatments, which cause them to behave differently, are not yet fully understood. The changes are currently evaluated in a semi-quantitative manner by visual inspection of images of the microstructure. This research applies pattern recognition technology to quantitatively measure the changes in microstructure and to validate the initial assertion of increased tool life under certain treatments. Heterogeneous images of aluminum and tungsten carbide of various categories were analyzed using a process including background correction, adaptive thresholding, edge detection and other algorithms for automated analysis of microstructures. The algorithms are robust across a variety of operating conditions. This research not only facilitates better understanding of the effects of electric and cryogenic treatment of these materials, but also their impact on tooling and metal-cutting processes.

  15. An investigation of the microstructures and properties of metal inert ...

    Indian Academy of Sciences (India)

    Abstract. Two different types of welds, Metal Inert Gas (MIG) and Friction Stir. Welding (FSW), have been used to weld aluminum alloy 5083. The microstructure of the welds, including the nugget zone and heat affected zone, has been compared in these two methods using optical microscopy. The mechanical properties of ...

  16. Artificial Microstructures to Investigate Microstructure-Property Relationships in Metallic Glasses

    Science.gov (United States)

    Sarac, Baran

    Technology has evolved rapidly within the last decade, and the demand for higher performance materials has risen exponentially. To meet this demand, novel materials with advanced microstructures have been developed and are currently in use. However, the already complex microstructure of technological relevant materials imposes a limit for currently used development strategies for materials with optimized properties. For this reason, a strategy to correlate microstructure features with properties is still lacking. Computer simulations are challenged due to the computing size required to analyze multi-scale characteristics of complex materials, which is orders of magnitude higher than today's state of the art. To address these challenges, we introduced a novel strategy to investigate microstructure-property relationships. We call this strategy "artificial microstructure approach", which allows us to individually and independently control microstructural features. By this approach, we defined a new way of analyzing complex microstructures, where microstructural second phase features were precisely varied over a wide range. The artificial microstructures were fabricated by the combination of lithography and thermoplastic forming (TPF), and subsequently characterized under different loading conditions. Because of the suitability and interesting properties of metallic glasses, we proposed to use this toolbox to investigate the different deformation modes in cellular structures and toughening mechanism in metallic glass (MG) composites. This study helped us understand how to combine the unique properties of metallic glasses such as high strength, elasticity, and thermoplastic processing ability with plasticity generated from heterostructures of metallic glasses. It has been widely accepted that metallic glass composites are very complex, and a broad range of contributions have been suggested to explain the toughening mechanism. This includes the shear modulus, morphology

  17. Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

    Science.gov (United States)

    Dong, Lei; Schneider, Judy

    2009-01-01

    The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

  18. Two-photon-induced reduction of metal ions for fabricating three-dimensional electrically conductive metallic microstructure

    Science.gov (United States)

    Tanaka, Takuo; Ishikawa, Atsushi; Kawata, Satoshi

    2006-02-01

    We developed techniques for fabricating three-dimensional metallic microstructures using two-photon-induced metal-ion reduction. In this process, ions in a metal-ion aqueous solution were directly reduced by a tightly focused femtosecond pulsed laser to fabricate arbitrary three-dimensional structures. A self-standing metallic microstructure with high electrical conductivity was demonstrated.

  19. Microstructure-Based Counterfeit Detection in Metal Part Manufacturing

    Science.gov (United States)

    Dachowicz, Adam; Chaduvula, Siva Chaitanya; Atallah, Mikhail; Panchal, Jitesh H.

    2017-11-01

    Counterfeiting in metal part manufacturing has become a major global concern. Although significant effort has been made in detecting the implementation of such counterfeits, modern approaches suffer from high expense during production, invasiveness during manufacture, and unreliability in practice if parts are damaged during use. In this paper, a practical microstructure-based counterfeit detection methodology is proposed, which draws on inherent randomness present in the microstructure as a result of the manufacturing process. An optical Physically Unclonable Function (PUF) protocol is developed which takes a micrograph as input and outputs a compact, unique string representation of the micrograph. The uniqueness of the outputs and their robustness to moderate wear and tear is demonstrated by application of the methodology to brass samples. The protocol is shown to have good discriminatory power even between samples manufactured in the same batch, and runs on the order of several seconds per part on inexpensive machines.

  20. Ion beam modification of metals: Compositional and microstructural changes

    Science.gov (United States)

    Was, Gary S.

    Ion implantation has become a highly developed tool for modifying the structure and properties of metals and alloys. In addition to direct implantation, a variety of other ion beam techniques such as ion beam mixing, ion beam assisted deposition and plasma source ion implantation have been used increasingly in recent years. The modifications constitute compositional and microstructural changes in the surface of the metal. This leads to alterations in physical properties (transport, optical, corrosion, oxidation), as well as mechanical properties (strength, hardness, wear resistance, fatigue resistance). The compositional changes brought about by ion bombardment are classified into recoil implantation, cascade mixing, radiation-enhanced diffusion, radiation-induced segregation, Gibbsian adsorption and sputtering which combine to produce an often complicated compositional variation within the implanted layer and often, well beyond. Microstructurally, the phases present are often altered from what is expected from equilibrium thermodynamics giving rise to order-disorder transformations, metastable (crystalline, amorphous or quasicrystalline) phase formation and growth, as well as densification, grain growth, formation of a preferred texture and the formation of a high density dislocation network. All these effects need to be understood before one can determine the effect of ion bombardment on the physical and mechanical properties of metals. This paper reviews the literature in terms of the compositional and microstructural changes induced by ion bombardment, whether by direct implantation, ion beam mixing or other forms of ion irradiation. The topics are introduced as well as reviewed, making this a more pedogogical approach as opposed to one which treats only recent developments. The aim is to provide the tools needed to understand the consequent changes in physical and mechanical properties.

  1. Ultrasonic characterization of microstructure in powder metal alloy

    Science.gov (United States)

    Tittmann, B. R.; Ahlberg, L. A.; Fertig, K.

    1986-01-01

    The ultrasonic wave propagation characteristics were measured for IN-100, a powder metallurgy alloy used for aircraft engine components. This material was as a model system for testing the feasibility of characterizing the microstructure of a variety of inhomogeneous media including powder metals, ceramics, castings and components. The data were obtained for a frequency range from about 2 to 20 MHz and were statistically averaged over numerous volume elements of the samples. Micrographical examination provided size and number distributions for grain and pore structure. The results showed that the predominant source for the ultrasonic attenuation and backscatter was a dense (approx. 100/cubic mm) distribution of small micropores (approx. 10 micron radius). Two samples with different micropore densities were studied in detail to test the feasibility of calculating from observed microstructural parameters the frequency dependence of the microstructural backscatter in the regime for which the wavelength is much larger than the size of the individual scattering centers. Excellent agreement was found between predicted and observed values so as to demonstrate the feasibility of solving the forward problem. The results suggest a way towards the nondestructive detection and characterization of anomalous distributions of micropores when conventional ultrasonic imaging is difficult. The findings are potentially significant toward the application of the early detection of porosity during the materials fabrication process and after manufacturing of potential sites for stress induced void coalescence leading to crack initiation and subsequent failure.

  2. Microstructured silicone substrate for printable and stretchable metallic films.

    Science.gov (United States)

    Robinson, Adam P; Minev, Ivan; Graz, Ingrid M; Lacour, Stéphanie P

    2011-04-19

    Stretchable electronics (i.e., hybrid inorganic or organic circuits integrated on elastomeric substrates) rely on elastic wiring. We present a technique for fabricating reversibly stretchable metallic films by printing silver-based ink onto microstructured silicone substrates. The wetting and pinning of the ink on the elastomer surface is adjusted and optimized by varying the geometry of micropillar arrays patterned on the silicone substrate. The resulting films exhibit high electrical conductivity (∼11 000 S/cm) and can stretch reversibly to 20% strain over 1000 times without failing electrically. The stretchability of the ≥200 nm thick metallic film relies on engineered strain relief in the printed film on patterned PDMS. © 2011 American Chemical Society

  3. Microstructure Evolution in Cut Metal Chips of Ti-6Al-4V

    Science.gov (United States)

    Dong, L.; Schneider, J. A.

    2008-01-01

    The microstructural evolution following metal cutting was investigated within metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior beta grains and equiaxed primary alpha located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary alpha grains and beta lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the beta transus temperature.

  4. Synthesis, microstructure, and physical properties of metallic barcode nanowires

    Science.gov (United States)

    Park, Bum Chul; Kim, Young Keun

    2017-05-01

    With rapid progress in nanotechnology, nanostructured materials have come closer to our life. Single-component nanowires are actively investigated because of their novel properties, attributed to their nanoscale dimensions and adjustable aspect ratio, but their technical limitations cannot be resolved easily. Heterostructured nanomaterials gained attention as alternatives because they can improve the existing single-component structure or add new functions to it. Among them, barcode nanowires (BNWs), comprising at least two different functional segments, can perform multiple functions for use in biomedical sensors, information encoding and security, and catalysts. BNW applications require reliable response to the external field. Hence, researchers have been attempting to improve the reliability of synthesis and regulate the properties precisely. This article highlights the recent progress and prospects for the synthesis, properties, and applications of metallic BNWs with focus on the dependence of the magnetic, optical, and mechanical properties on material, composition, shape, and microstructure.

  5. Microstructure-based approach for predicting crack initiation and early growth in metals.

    Energy Technology Data Exchange (ETDEWEB)

    Cox, James V.; Emery, John M.; Brewer, Luke N.; Reedy, Earl David, Jr.; Puskar, Joseph David; Bartel, Timothy James; Dingreville, Remi P. M.; Foulk, James W., III; Battaile, Corbett Chandler; Boyce, Brad Lee

    2009-09-01

    Fatigue cracking in metals has been and is an area of great importance to the science and technology of structural materials for quite some time. The earliest stages of fatigue crack nucleation and growth are dominated by the microstructure and yet few models are able to predict the fatigue behavior during these stages because of a lack of microstructural physics in the models. This program has developed several new simulation tools to increase the microstructural physics available for fatigue prediction. In addition, this program has extended and developed microscale experimental methods to allow the validation of new microstructural models for deformation in metals. We have applied these developments to fatigue experiments in metals where the microstructure has been intentionally varied.

  6. The role of deformation microstructure in recovery and recrystallization of heavily strained metals

    DEFF Research Database (Denmark)

    Hansen, Niels

    2012-01-01

    Metals deformed to high and ultrahigh strains are characterized by a nanoscale microstructure, a large fraction of high angle boundaries and a high dislocation density. Another characteristic of such a microstructure is a large stored energy that combines elastic energy due to dislocations and bo...

  7. Microstructural evolution during dynamic deformation of cubic metals: copper

    Energy Technology Data Exchange (ETDEWEB)

    Cerreta, Ellen K [Los Alamos National Laboratory; Koller, Darcie D [Los Alamos National Laboratory; Bronkhorst, Curt A [Los Alamos National Laboratory; Excobedo, Juan P [Los Alamos National Laboratory; Hansen, Benjamin L [Los Alamos National Laboratory; Patterson, Brian M [Los Alamos National Laboratory; Lebensohn, Ricardo A [Los Alamos National Laboratory; Livescu, Veronica [Los Alamos National Laboratory; Tonks, Davis [Los Alamos National Laboratory; Mourad, Hashem M [Los Alamos National Laboratory; Germann, Timothy C [Los Alamos National Laboratory; Perez - Bergquist, Alex [Los Alamos National Laboratory; Gray Ill, George T [Los Alamos National Laboratory

    2010-12-22

    Shockwave shape can influence dynamic damage evolution. Features such as rise time, pulse duration, peak shock pressure, pull back, and release rate are influenced as wave shape changes. However, their individual influence on dynamic damage evolution is not well understood. Specifically, changing from a square to triangular or Taylor wave loading profile can alter the release kinetics from peak shock pressure and the volume of material sampled during release. This creates a spatial influence. In high purity metals, because damage is often linked to boundaries within the microstructure (grain or twin), changing the volume of material sampled during release, can have a drastic influence on dynamic damage evolution as the number of boundaries or defects sampled is altered. In this study, model-driven dynamic experiments have been conducted on eu with four different grain sizes to examine, for a given shockwave shape, how the spatial effect of boundary distribution influences dynamic damage evolution. Both two and three dimensional damage characterization techniques have been utilized. This study shows the critical influence of spatial effects, in this case boundary density, on dynamic damage evolution. As the boundary density decreases, the damage evolution transitions from nucleation controlled to growth controlled. It also shows that specific boundaries, those with high Schmid factor orientations on either side, maybe a necessary condition for void formation.

  8. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    Science.gov (United States)

    2013-05-01

    REPORT Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding 14. ABSTRACT 16. SECURITY...NAMES AND ADDRESSES U.S. Army Research Office P.O. Box 12211 Research Triangle Park, NC 27709-2211 15. SUBJECT TERMS AISI 1005, finite-element...Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding Report Title ABSTRACT A fully coupled (two-way

  9. Microstructure characterization in the weld metals of HQ130 + QJ63 ...

    Indian Academy of Sciences (India)

    Unknown

    2002-11-27

    Nov 27, 2002 ... Abstract. Microstructural characterization of the weld metals of HQ130 + QJ63 high strength steels, welded under 80% Ar + 20% CO2 gas shielded metal arc welding and different weld heat inputs, was carried out by means of scanning electron microscopy (SEM) and transmission electron microscopy ...

  10. Microstructure characterization in the weld metals of HQ130 + QJ63 ...

    Indian Academy of Sciences (India)

    Unknown

    2002-11-27

    Nov 27, 2002 ... under 80% Ar + 20% CO2 gas shielded metal arc welding and different weld heat inputs, was carried out by means of scanning ... Keywords. Microstructure characterization; high strength steel; weld metals. 1. Introduction .... measured by V-type notch impact test is as low as 72 J. In order to resist cold ...

  11. Microstructure characterization in the weld metals of HQ130+ QJ63 ...

    Indian Academy of Sciences (India)

    Microstructural characterization of the weld metals of HQ130 + QJ63 high strength steels, welded under 80% Ar + 20% CO2 gas shielded metal arc welding and different weld heat inputs, was carried out by means of scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The relative contents of ...

  12. An investigation of the microstructures and properties of metal inert ...

    Indian Academy of Sciences (India)

    ), have been used to weld aluminum alloy 5083. The microstructure of the welds, including the nugget zone and heat affected zone, has been compared in these two methods using optical microscopy. The mechanical properties of the weld ...

  13. Effect of Metal Bond-Pad Configurations on the Solder Microstructure Development of Flip-Chip Solder Joints

    Science.gov (United States)

    Hu, Y. J.; Hsu, Y. C.; Huang, T. S.; Lu, C. T.; Wu, Albert T.; Liu, C. Y.

    2014-01-01

    Various microstructural zones were observed in the solidified solder of flip-chip solder joints with three metal bond-pad configurations (Cu/Sn/Cu, Ni/Sn/Cu, and Cu/Sn/Ni). The developed microstructures of the solidified flip-chip solder joints were strongly related to the associated metal bond pad. A hypoeutectic microstructure always developed near the Ni bond pad, and a eutectic or hypereutectic microstructure formed near the Cu pad. The effect of the metal bond pads on the solder microstructure alters the Cu solubility in the molten solder. The Cu content (solubility) in the molten Sn(Cu) solder eventually leads to the development of particular microstructures. In addition to the effect of the associated metal bond pads, the developed microstructure of the flip-chip solder joint depends on the configuration of the metal bond pads. A hypereutectic microstructure formed near the bottom Cu pad, and a eutectic microstructure formed near the top Cu pad. Directional cooling in the flip-chip solder joint during the solidification process causes the effects of the metal bond-pad configuration. Directional cooling causes the Cu content to vary in the liquid Sn(Cu) phase, resulting in the formation of distinct microstructural zones in the developed microstructure of the flip-chip solder joint.

  14. Laser ultrasonic inspection of the microstructural state of thin metal foils.

    Science.gov (United States)

    Balogun, O; Huber, R; Chinn, D; Spicer, J B

    2009-03-01

    A laser-based ultrasonic technique suitable for characterization of the microstructural state of metal foils is presented. The technique relies on the measurement of the intrinsic attenuation of laser-generated longitudinal waves at frequencies reaching 1 GHz resulting from ultrasonic interaction with the sample microstructure. In order to facilitate accurate measurement of the attenuation, a theoretical model-based signal analysis approach is used. The signal analysis approach isolates aspects of the measured attenuation that depend strictly on the microstructure from geometrical effects. Experimental results obtained in commercially cold worked tungsten foils show excellent agreement with theoretical predictions. Furthermore, the experimental results show that the longitudinal wave attenuation at gigahertz frequencies is strongly influenced by the dislocation content of the foils and may find potential application in the characterization of the microstructure of micron thick metal foils.

  15. Metal-Semiconductor Reaction Phenomena and Microstructural Investigations of Laser Induced Regrowth of Silicon on Insulators.

    Science.gov (United States)

    1982-01-01

    tion. 3 _.34 5.0 LASER ASSISTED DIFFUSION AND ACTIVATION OF TIN FROM AN SnO 2/SiO 2 SOURCE The diffusion of impurities into a semiconductor substrate...11111.0 2 25 l22 1111111 . 12L5 .4 51 METAL- SEMICONDUCTOR REACTION PHENOMENA AND MICROSTRUCTURAL INVESTIGATIONS OF LASER INDUCED REGROWTH OF SILICON... Semiconductor Reaction Phenomena and Final Report Microstructural Investigations of Laser-Induced _Jan. I_9 t0_njani92 _ Regrowth of Silicon on

  16. Reaction mechanisms and microstructures of ceramic-metal composites made by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Fahrenholtz, W.F. [Univ. of New Mexico, Albuquerque, NM (United States). Advanced Materials Lab.; Ewsuk, K.G.; Loehman, R.E. [Sandia National Labs., NM (United States)] [and others

    1996-12-31

    Ceramic-metal composites can be made by reactive penetration of molten metals into dense ceramic performs. The metal penetration is driven by a large negative Gibbs energy for reaction, which is different from the more common physical infiltration of porous media. Reactions involving Al can be written generally as (x+2)Al + (3/y)MO{sub y} {yields} Al{sub 2}O{sub 3} + M{sub 3/y}Al{sub x}, where MO{sub y} is an oxide that is wet by molten Al. In low Po{sub 2} atmospheres and at temperature above about 900{degrees}c, molten Al reduces mullite to produce Al{sub 2}O{sub 3} + M{sub 3/y}Al{sub x}, where MO is an oxide that is wet by molten Al. In low Po{sub 2} atmospheres and at temperatures above about 900{degrees}C, molten al reduces mullite to produce Al{sub 2}O{sub 3} and Si. The Al/mullite reaction has a {Delta}G{sub r}{degrees} (1200K) of -1014 kJ/mol and, if the mullite is fully dense, the theoretical volume change on reaction is less than 1%. A microstructure of mutually-interpenetrating metal and ceramic phases generally is obtained. Penetration rate increases with increasing reaction temperature from 900 to 1150{degrees}C, and the reaction layer thickness increases linearly with time. Reaction rate is a maximum at 1150{degrees}C; above that temperature the reaction slows and stops after a relatively short period of linear growth. At 1300{degrees}C and above, no reaction layer is detected by optical microscopy. Observations of the reaction front by TEM show only al and Al{sub 2}O{sub 3} after reaction at 900{degrees}C, but Si is present in increasing amounts as the reaction temperature increases to 1100{degrees}C and above. The kinetic and microstructural data suggest that the deviation from linear growth kinetics at higher reaction temperatures and longer times is due to Si build-up and saturation at the reaction front. The activation energy for short reaction times at 900 to 1150{degrees}C varies from {approximately}90 to {approximately}200 kJ/mole.

  17. Microstructure, Texture, and Mechanical Property Analysis of Gas Metal Arc Welded AISI 304 Austenitic Stainless Steel

    Science.gov (United States)

    Saha, Saptarshi; Mukherjee, Manidipto; Pal, Tapan Kumar

    2015-03-01

    The present study elaborately explains the effect of welding parameters on the microstructure, texture, and mechanical properties of gas metal arc welded AISI 304 austenitic stainless steel sheet (as received) of 4 mm thickness. The welded joints were prepared by varying welding speed (WS) and current simultaneously at a fixed heat input level using a 1.2-mm-diameter austenitic filler metal (AISI 316L). The overall purpose of this study is to investigate the effect of the variation of welding conditions on: (i) Microstructural constituents using optical microscope and transmission electron microscope; (ii) Micro-texture evolution, misorientation distributions, and grain boundaries at welded regions by measuring the orientation data from electron back scattered diffraction; and (iii) Mechanical properties such as hardness and tensile strength, and their correlation with the microstructure and texture. It has been observed that the higher WS along with the higher welding current (weld metal W1) can enhance weld metal mechanical properties through alternation in microstructure and texture of the weld metal. Higher δ-ferrite formation and high-angle boundaries along with the + grain growth direction of the weld metal W1 were responsible for dislocation pile-ups, SFs, deformation twinning, and the induced martensite with consequent strain hardening during tensile deformation. Also, fusion boundary being the weakest link in the welded structure, failure took place mainly at this region.

  18. Al-Ca and Al-Fe metal-metal composite strength, conductivity, and microstructure relationships

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyong June [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Deformation processed metal-metal composites (DMMC’s) are composites formed by mechanical working (i.e., rolling, swaging, or wire drawing) of two-phase, ductile metal mixtures. Since both the matrix and reinforcing phase are ductile metals, the composites can be heavily deformed to reduce the thickness and spacing of the two phases. Recent studies have shown that heavily drawn DMMCs can achieve anomalously high strength and outstanding combinations of strength and conductivity. In this study, Al-Fe wire composite with 0.07, 0.1, and 0.2 volume fractions of Fe filaments and Al-Ca wire composite with 0.03, 0.06, and 0.09 volume fractions of Ca filaments were produced in situ, and their mechanical properties were measured as a function of deformation true strain. The Al-Fe composites displayed limited deformation of the Fe phase even at high true strains, resulting in little strengthening effect in those composites. Al-9vol%Ca wire was deformed to a deformation true strain of 13.76. The resulting Ca second-phase filaments were deformed to thicknesses on the order of one micrometer. The ultimate tensile strength increased exponentially with increasing deformation true strain, reaching a value of 197 MPa at a true strain of 13.76. This value is 2.5 times higher than the value predicted by the rule of mixtures. A quantitative relationship between UTS and deformation true strain was determined. X-ray diffraction data on transformation of Al + Ca microstructures to Al + various Al-Ca intermetallic compounds were obtained at the Advanced Photon Source at Argonne National Laboratory. Electrical conductivity was measured over a range of true strains and post-deformation heat treatment schedules.

  19. Local microstructure and flow stress in deformed metals

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Hansen, Niels; Nielsen, Chris Valentin

    2017-01-01

    boundaries. The method is demonstrated for two heterogeneous structures: (i) a gradient (sub)surface structure in steel deformed by shot peening; (ii) a heterogeneous structure introduced by friction between a tool and a workpiece of aluminum. Flow stress data are calculated based on the microstructural...

  20. Microstructure and mechanical properties of a novel β titanium metallic composite by selective laser melting

    International Nuclear Information System (INIS)

    Vrancken, B.; Thijs, L.; Kruth, J.-P.; Van Humbeeck, J.

    2014-01-01

    Selective laser melting (SLM) is an additive manufacturing process in which functional, complex parts are produced by selectively melting consecutive layers of powder with a laser beam. This flexibility enables the exploration of a wide spectrum of possibilities in creating novel alloys or even metal–metal composites with unique microstructures. In this research, Ti6Al4V-ELI powder was mixed with 10 wt.% Mo powder. In contrast to the fully α′ microstructure of Ti6Al4V after SLM, the novel microstructure consists of a β titanium matrix with randomly dispersed pure Mo particles, as observed by light optical microscopy, scanning electron microscopy and X-ray diffraction. Most importantly, the solidification mechanism changes from planar to cellular mode. Microstructures after heat treatment indicate that the β phase is metastable and locate the β transus at ∼900 °C, and tensile properties are equal to or better than conventional β titanium alloys

  1. Effect of Microstructure on Hydrogen Diffusion in Weld and API X52 Pipeline Steel Base Metals under Cathodic Protection

    Directory of Open Access Journals (Sweden)

    R. C. Souza

    2017-01-01

    Full Text Available The aim of this research was to evaluate the influence of microstructure on hydrogen permeation of weld and API X52 base metal under cathodic protection. The microstructures analyzed were of the API X52, as received, quenched, and annealed, and the welded zone. The test was performed in base metal (BM, quenched base metal (QBM, annealed base metal (ABM, and weld metal (WM. Hydrogen permeation flows were evaluated using electrochemical tests in a Devanathan cell. The potentiodynamic polarization curves were carried out to evaluate the corrosion resistance of each microstructure. All tests were carried out in synthetic soil solutions NS4 and NS4 + sodium thiosulfate at 25°C. The sodium thiosulfate was used to simulate sulfate reduction bacteria (SRB. Through polarization, assays established that the microstructure does not influence the corrosion resistance. The permeation tests showed that weld metal had lower hydrogen flow than base metal as received, quenched, and annealed.

  2. The Microstructural Evolution of Vacuum Brazed 1Cr18Ni9Ti Using Various Filler Metals

    Directory of Open Access Journals (Sweden)

    Yunxia Chen

    2017-04-01

    Full Text Available The microstructures and weldability of a brazed joint of 1Cr18Ni9Ti austenitic stainless steel with BNi-2, BNi82CrSiBFe and BMn50NiCuCrCo filler metals in vacuum were investigated. It can be observed that an interdiffusion region existed between the filler metal and the base metal for the brazed joint of Ni-based filler metals. The width of the interdiffusion region was about 10 μm, and the microstructure of the brazed joint of BNi-2 filler metal was dense and free of obvious defects. In the case of the brazed joint of BMn50NiCuCrCo filler metal, there were pits, pores and crack defects in the brazing joint due to insufficient wettability of the filler metal. Crack defects can also be observed in the brazed joint of BNi82CrSiBFe filler metal. Compared with BMn50NiCuCrCo and BNi82CrSiBFe filler metals, BNi-2 filler metal is the best material for 1Cr18Ni9Ti austenitic stainless steel vacuum brazing because of its distinct weldability.

  3. Influence of laser power on microstructure of laser metal deposited 17-4 ph stainless steel

    Science.gov (United States)

    Adeyemi, A. A.; Akinlabi, ET; Mahamood, R. M.; Sanusi, K. O.; Pityana, S.; Tlotleng, M.

    2017-08-01

    The influence of laser power on the microstructure of 17-4 PH stainless steel produced by laser metal deposition was investigated. Multiple-trackof 17-4 stainless steel powder was deposited on 316 stainless steel substrate using laser metal deposition, an additive manufacturing process. In this research, laser power was varied between 1.0 kW and 2.6 kW with scanning speed fixed at 1.2 m/s. The powder flow rate and the gas flow rate were also kept constant at values of 5 g/min and 2 l/min respectively. The microstructure was studied under optical microscope and it revealed that the microstructure was dendritic in structure with finer and lesser δ-ferriteat low laser power while the appearance of coarse and more δ-ferriteare seen at higher laser power.

  4. Electrochemical synthesis of metallic microstructures using etched ion tracks in nuclear track filters

    International Nuclear Information System (INIS)

    Sanjeev Kumar; Shyam Kumar; Rajesh Kumar; Chakravarti, K.

    2004-01-01

    Interest in nano/microstructures results from their numerous potential applications in various areas such as materials and biomedical sciences, electronics, optics, magnetism, energy storage and electrochemistry. Materials with micro/nanoscopic dimensions not only have potential technological applications in areas such as device technology and drug delivery, but also are of fundamental interest in that the properties of a material can change in this regime of transition between the bulk and molecular scales. Electrodeposition is a versatile technique combining low processing cost with ambient conditions that can be used to prepare metallic, polymeric and semiconducting microstructures. In the present work ion track membranes of Makrofol (KG) have been used as templates for synthesis of metallic microstructures using the technique of electrodeposition. (author)

  5. Microstructure of Ti6Al4V reinforced by coating W particles through laser metal deposition

    CSIR Research Space (South Africa)

    Ndou, N

    2016-10-01

    Full Text Available The study of laser power on the deposited of Ti64l4V/W was investigated. The laser metal deposition technique has proven to be a process that is sustainable. The microstructure and microhardness properties of a Tungsten powder strengthened composite...

  6. Fundamental mechanical and microstructural observations in metallic glass coating production

    NARCIS (Netherlands)

    Matthews, D.T.A.; Ocelik, V.; de Hosson, J.T.M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    The production of a wide range of metallic Glass Forming Alloys (GFA) has been investigated by several processing routes including simple arc-casting and melt-spinning to form Bulk Metallic Glasses (BMG). The concepts surrounding such alloys have been directed towards the production of thick (> 300

  7. Direct fabrication of rigid microstructures on a metallic roller using a dry film resist

    International Nuclear Information System (INIS)

    Jiang, Liang-Ting; Huang, Tzu-Chien; Chang, Chih-Yuan; Ciou, Jian-Ren; Yang, Sen-Yeu; Huang, Po-Hsun

    2008-01-01

    This paper presents a novel method to fabricate a metallic roller mold with microstructures on its surface using a dry film resist (DFR). The DFR is laminated uniformly onto the curvy surface of a copper roller. After that, the micro-scale photoresist on the surface of the roller can be patterned by non-planar lithography using a flexible film photomask, followed by ferric chloride wet etching to obtain the desired microstructures. This method overcomes the uniformity issue of photoresist coating on rollers, and solves the molds sliding problem during the embossing process because the microstructures are fabricated directly on the roller surface. Furthermore, the rigid metallic roller mold has excellent strength durability and temperature endurance, which can be used in roller hot embossing with a high embossing pressure. The fabricated microstructure roller mold is used as a mold in the hybrid extrusion roller embossing process and successfully fabricates uniform micro-scale prominent line arrays on PC films. This result proves that the roller fabricated by this method can be successfully used in roller embossing for microstructure mass production. The excellent flatness of dry film resist laminating is the key in this fabrication process. The flexible film photomask can be easily designed using CAD software; this roller fabrication method enhances the design flexibility and reduces the cost and time

  8. Metallic microstructure analysis using TOF type pulse neutron diffraction

    International Nuclear Information System (INIS)

    Sato, Shigeo; Nakagawa, Maiko; Onuki, Yusuke; Hoshikawa, Akinori; Yamanaka, Kenta; Tomida, Toshiro

    2017-01-01

    In the iMATERIA beamline of J-PARC MLF, detectors are arranged three-dimensionally against a sample. The use of TOF type pulse neutron diffraction using this optical system has made it possible to measure the texture, phase fraction, and dislocation, simultaneously and quickly. This paper outlined the characteristics and measurement system of TOF type diffraction in iMATERIA, and introduced the quantitative accuracy/reliability of the obtained microstructure information, as well as the possibility of future application development. The iMATERIA has about 1,500 units of 3 He-one-dimensional position sensitive detectors, and three detector banks are arranged in the diffraction angle region from low angle to high angle so as to surround the sample. Due to the features of this configuration and resolution, line profile analysis for dislocation and pole figure measurement for texture are possible. In texture analysis using TOF type neutron diffraction, the pole figure can be measured without sample rotation, which enables the tracking of dynamic texture change. In the phase fraction analysis based on texture analysis, the phase fraction could be obtained for the sample with about 1% of austenite volume fraction, with the same accuracy as that with 100%. As an application example of microstructure analysis associated with martensitic transformation, the martensite phase fraction of the cold rolled alloy was compared with the measurement of the conventional electron backscatter diffraction (EBSD) method, and the difference was discussed. (A.O.)

  9. Microstructure based model for sound absorption predictions of perforated closed-cell metallic foams.

    Science.gov (United States)

    Chevillotte, Fabien; Perrot, Camille; Panneton, Raymond

    2010-10-01

    Closed-cell metallic foams are known for their rigidity, lightness, thermal conductivity as well as their low production cost compared to open-cell metallic foams. However, they are also poor sound absorbers. Similarly to a rigid solid, a method to enhance their sound absorption is to perforate them. This method has shown good preliminary results but has not yet been analyzed from a microstructure point of view. The objective of this work is to better understand how perforations interact with closed-cell foam microstructure and how it modifies the sound absorption of the foam. A simple two-dimensional microstructural model of the perforated closed-cell metallic foam is presented and numerically solved. A rough three-dimensional conversion of the two-dimensional results is proposed. The results obtained with the calculation method show that the perforated closed-cell foam behaves similarly to a perforated solid; however, its sound absorption is modulated by the foam microstructure, and most particularly by the diameters of both perforation and pore. A comparison with measurements demonstrates that the proposed calculation method yields realistic trends. Some design guides are also proposed.

  10. An investigation of the microstructures and properties of metal inert ...

    Indian Academy of Sciences (India)

    Friction stir welding; metal inert gas welding; aluminum alloy 5083; ... alloys. Recently, friction stir welding (FSW) technique has overcome many problems encoun- tered in the conventional welding of aluminum alloys as it is a ... considered as an important structural material with a high degree of corrosion resistance and.

  11. Influence of the microstructure on the corrosion behavior of magnetron sputter-quenched amorphous metallic alloys

    Science.gov (United States)

    Thakoor, A. P.; Khanna, S. K.; Williams, R. M.; Landel, R. F.

    1983-01-01

    The microstructure and corrosion behavior of magnetron sputter deposited amorphous metallic films of (Mo6ORu40)82B18 under varying sputtering atmospheres have been investigated. The microstructural details and topology of the films have been studied by scanning electron microscopy and correlated with the deposition conditions. By reducing the pressure of pure argon gas, the characteristic features of rough surface and columnar growth full of vertical voids can be converted into a mirror-smooth finish with very dense deposits. Films deposited in the presence of O2 or N2 exhibit columnar structure with vertical voids. Film deposited in pure argon at low pressure show remarkably high corrosion resistance due to the formation of a uniform passive surface layer. The influence of the microstructure and surface texture on the corrosion behavior is discussed.

  12. Microstructure and Microhardness of Laser Metal Deposition Shaping K465/Stellite-6 Laminated Material

    Directory of Open Access Journals (Sweden)

    Zhiguo Wang

    2017-11-01

    Full Text Available K465 superalloy with high titanium and aluminum contents was easy to crack during laser metal deposition. In this study, the crack-free sample of K465/Stellite-6 laminated material was formed by laser metal deposition shaping to control the cracking behaviour in laser metal deposition of K465 superalloy. The microstructure differences between the K465 superalloy with cracking and the laminated material were discussed. The microstructure and intermetallic phases were analyzed through scanning electron microscope (SEM, energy dispersive X-ray spectroscopy (EDS and X-ray diffraction (XRD. The results showed that the microstructure of K465/Stellite-6 laminated material samples consisted of continuous dendrites with a similar structure size in different alloy deposition layers, and the second dendrite arm spacing was finer compared with laser metal deposition shaping K465. The intermetallic phases in the different alloy deposition layers varied, and the volume fraction of carbides in K465 deposition layer of the laminated material was higher than only K465 deposition under the fluid flow effect. In addition, the composition and microhardness distribution of laminated materials variation occurred along the deposition direction.

  13. Direct Numerical Simulations of Microstructure Effects During High-Rate Loading of Additively Manufactured Metals

    Science.gov (United States)

    Battaile, Corbett; Owen, Steven; Moore, Nathan

    2017-06-01

    The properties of most engineering materials depend on the characteristics of internal microstructures and defects. In additively manufactured (AM) metals, these can include polycrystalline grains, impurities, phases, and significant porosity that qualitatively differ from conventional engineering materials. The microscopic details of the interactions between these internal defects, and the propagation of applied loads through the body, act in concert to dictate macro-observable properties like strength and compressibility. In this work, we used Sandia's ALEGRA finite element software to simulate the high-strain-rate loading of AM metals from laser engineered net shaping (LENS) and thermal spraying. The microstructural details of the material were represented explicitly, such that internal features like second phases and pores are captured and meshed as individual entities in the computational domain. We will discuss the dependence of the high-strain-rate mechanical properties on microstructural characteristics such as the shapes, sizes, and volume fractions of second phases and pores. In addition, we will examine how the details of the microstructural representation affect the microscopic material response to dynamic loads, and the effects of using ``stair-step'' versus conformal interfaces smoothed via the SCULPT tool in Sandia's CUBIT software. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the US DOE NNSA under contract DE-AC04-94AL85000.

  14. Effectiveness of stress release geometries on reducing residual stress in electroforming metal microstructure

    Science.gov (United States)

    Song, Chang; Du, Liqun; Zhao, Wenjun; Zhu, Heqing; Zhao, Wen; Wang, Weitai

    2018-04-01

    Micro electroforming, as a mature micromachining technology, is widely used to fabricate metal microdevices in micro electro mechanical systems (MEMS). However, large residual stress in the local positions of the micro electroforming layer often leads to non-uniform residual stress distributions, dimension accuracy defects and reliability issues during fabrication of the metal microdevice. To solve this problem, a novel design method of presetting stress release geometries in the topological structure of the metal microstructure is proposed in this paper. First, the effect of stress release geometries (circular shape, annular groove shape and rivet shape) on the residual stress in the metal microstructure was investigated by finite element modeling (FEM) analysis. Two evaluation parameters, stress concentration factor K T and stress non-uniformity factor δ were calculated. The simulation results show that presetting stress release geometries can effectively reduce and homogenize the residual stress in the metal microstructures were measured metal microstructure. By combined use with stress release geometries of annular groove shape and rivet shape, the stress concentration factor K T and the stress non-uniformity factor δ both decreased at a maximum of 49% and 53%, respectively. Meanwhile, the average residual stress σ avg decreased at a maximum of 20% from  -292.4 MPa to  -232.6 MPa. Then, micro electroforming experiments were carried out corresponding to the simulation models. The residual stresses in the metal microstructures were measured by micro Raman spectroscopy (MRS) method. The results of the experiment proved that the stress non-uniformity factor δ and the average residual stress σ avg also decreased at a maximum with the combination use of annular groove shape and rivet shape stress release geometries, which is in agreement with the results of FEM analysis. The stress non-uniformity factor δ has a maximum decrease of 49% and the

  15. Microstructure, Properties and Atomic Level Strain in Severely Deformed Rare Metal Niobium

    Directory of Open Access Journals (Sweden)

    Lembit KOMMEL

    2012-12-01

    Full Text Available The mechanical and physical properties relationship from atomic level strain/stress causes dislocation density and electrical conductivity relationship, as well as crystallites deformation and hkl-parameter change in the severely deformed pure refractory rare metal Nb at ambient temperature and during short processing times. The above mentioned issues are discussed in this study. For ultrafine-grained and nanocrystalline microstructure forming in metal the equal-channel angular pressing and hard cyclic viscoplastic deformation were used. The flat deformation and heat treatment at different parameters were conducted as follows. The focused ion beam method was used for micrometric measures samples manufacturied under nanocrystalline microstructure study by transmission electron microscope. The microstructure features of metal were studied under different orientations by X-ray diffraction scattering method, and according to the atomic level strains, dislocation density, hkl-parameters and crystallite sizes were calculated by different computation methods. According to results the evolutions of atomic level strains/stresses, induced by processing features have great influence on the microstructure and advanced properties forming in pure Nb. Due to cumulative strain increase the tensile stress and hardness were increased significantly. In this case the dislocation density of Nb varies from 5.0E+10 cm–2 to 2.0E+11 cm–2. The samples from Nb at maximal atomic level strain in the (110 and (211 directions have the maximal values of hkl-parameters, highest tensile strength and hardness but minimal electrical conductivity. The crystallite size was minimal and relative atomic level strain maximal in (211 orientation of crystal. Next, flat deformation and heat treatment increase the atomic level parameters of severely deformed metal.DOI: http://dx.doi.org/10.5755/j01.ms.18.4.3091

  16. Effect of metallic dopants on the microstructure and mechanical properties of TiB2

    Czech Academy of Sciences Publication Activity Database

    Chlup, Zdeněk; Bača, L.; Halasová, Martina; Neubauer, E.; Hadraba, Hynek; Stelzer, N.; Roupcová, Pavla

    2015-01-01

    Roč. 35, č. 10 (2015), s. 2745-2754 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GAP108/11/1644; GA MŠk(CZ) ED1.1.00/02.0068 Grant - others:The Austrian Research Promotion Agency (FFG)(AT) 834287 Institutional support: RVO:68081723 Keywords : Titanium diboride * Metallic dopants * Microstructure * Mechanical properties * Fracture behaviour1 Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.933, year: 2015

  17. Modeling macro-and microstructures of Gas-Metal-Arc Welded HSLA-100 steel

    Science.gov (United States)

    Yang, Z.; Debroy, T.

    1999-06-01

    Fluid flow and heat transfer during gas-metal-arc welding (GMAW) of HSLA-100 steel were studied using a transient, three-dimensional, turbulent heat transfer and fluid flow model. The temperature and velocity fields, cooling rates, and shape and size of the fusion and heat-affected zones (HAZs) were calculated. A continuous-cooling-transformation (CCT) diagram was computed to aid in the understanding of the observed weld metal microstructure. The computed results demonstrate that the dissipation of heat and momentum in the weld pool is significantly aided by turbulence, thus suggesting that previous modeling results based on laminar flow need to be re-examined. A comparison of the calculated fusion and HAZ geometries with their corresponding measured values showed good agreement. Furthermore, “finger” penetration, a unique geometric characteristic of gas-metal-arc weld pools, could be satisfactorily predicted from the model. The ability to predict these geometric variables and the agreement between the calculated and the measured cooling rates indicate the appropriateness of using a turbulence model for accurate calculations. The microstructure of the weld metal consisted mainly of acicular ferrite with small amounts of bainite. At high heat inputs, small amounts of allotriomorphic and Widmanstätten ferrite were also observed. The observed microstructures are consistent with those expected from the computed CCT diagram and the cooling rates. The results presented here demonstrate significant promise for understanding both macro-and microstructures of steel welds from the combination of the fundamental principles from both transport phenomena and phase transformation theory.

  18. Studies on microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc welds

    Science.gov (United States)

    Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    The present work is aimed at studying the microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc (SMA) welds made with Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microstructures of the welds were characterized using optical microscopy (OM), field emission scanning electron microscopy (FESEM) and electron back scattered diffraction (EBSD) mainly to determine the morphology, phase analysis, grain size and orientation image mapping. Hardness, tensile and ductility bend tests were carried out to determine mechanical properties. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance using a GillAC basic electrochemical system. Constant load type testing was carried out to study stress corrosion cracking (SCC) behaviour of welds. The investigation results shown that the selected Cr–Mn–N type electrode resulted in favourable microstructure and completely solidified as single phase coarse austenite. Mechanical properties of SMA welds are found to be inferior when compared to that of base metal and is due to coarse and dendritic structure.

  19. Study on microstructures of advanced metallic materials by small-angle X-ray and neutron scattering

    International Nuclear Information System (INIS)

    Ohnuma, Masato; Suzuki, Jun-ichi

    2006-01-01

    The microstructure of metal-nonmetal nano-granular soft magnetic films, precipitation hardened stainless steel and Al-Mg-Si alloys, have been studied by small-angle X-ray/neutron scattering (SAXS/SANS). Quantitative evaluation of average scale of their microstructures in nanometer scale has been accomplished by SAXS and SANS. Using this information, the contribution of the microstructures in nanometer scale has been accomplished by SAXS and SANS. Using this information, the contribution of the microstructures to the magnetic and mechanical properties are discussed in this paper. (author)

  20. Microstructure and mechanical properties of metallic high-temperature materials. Research report

    International Nuclear Information System (INIS)

    Mughrabi, H.; Gottstein, G.; Mecking, H.; Riedel, H.; Toboloski, J.

    1999-01-01

    This volume contains 38 lectures of research studies performed in the course of the Priority Programme 'Microstructure and Mechanical Properties of Metallic High-Temperature Materials' supported by the Deutsche Forschungsgemeinschaft (DFG) over a period of six years from 1991 to 1997. The four materials selected were: 1. light metal PM-aluminium and titanium base alloys; 2. ferritic chromium and austenitic alloy 800 steels; 3. (monocrystalline) nickel-base superalloys; and 4. nickel- and iron-base oxide-dispersion-strengthened superalloys. All papers have been abstracted separately for the ENERGY database

  1. Dimensional, microstructural and compositional stability of metal fuels

    Energy Technology Data Exchange (ETDEWEB)

    Solomon, A.A.; Dayananda, M.A.

    1993-03-15

    The projects undertaken were to address two areas of concern for metal-fueled fast reactors: metallurgical compatibility of fuel and its fission products with the stainless steel cladding, and effects of porosity development in the fuel on fuel/cladding interactions and on sodium penetration in fuel. The following studies are reported on extensively in appendices: hot isostatic pressing of U-10Zr by coupled boundary diffusion/power law creep cavitation, liquid Na intrusion into porous U-10Zr fuel alloy by differential capillarity, interdiffusion between U-Zr fuel and selected Fe-Ni-Cr alloys, interdiffusion between U-Zr fuel vs selected cladding steels, and interdiffusion of Ce in Fe-base alloys with Ni or Cr.

  2. Dimensional, microstructural and compositional stability of metal fuels

    International Nuclear Information System (INIS)

    Solomon, A.A.; Dayananda, M.A.

    1993-01-01

    The projects undertaken were to address two areas of concern for metal-fueled fast reactors: metallurgical compatibility of fuel and its fission products with the stainless steel cladding, and effects of porosity development in the fuel on fuel/cladding interactions and on sodium penetration in fuel. The following studies are reported on extensively in appendices: hot isostatic pressing of U-10Zr by coupled boundary diffusion/power law creep cavitation, liquid Na intrusion into porous U-10Zr fuel alloy by differential capillarity, interdiffusion between U-Zr fuel and selected Fe-Ni-Cr alloys, interdiffusion between U-Zr fuel vs selected cladding steels, and interdiffusion of Ce in Fe-base alloys with Ni or Cr

  3. Microstructure and mechanical properties of direct metal laser sintered TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    Becker, Thorsten Hermann

    2015-05-01

    Full Text Available Direct metal laser sintering (DMLS is a selective laser melting (SLM manufacturing process that can produce near net shape parts from metallic powders. A range of materials are suitable for SLM; they include various metals such as titanium, steel, aluminium, and cobalt-chrome alloys. This paper forms part of a research drive that aims to evaluate the material performance of the SLM-manufactured metals. It presents DMLS-produced Ti-6Al-4V, a titanium alloy often used in biomedical and aerospace applications. This paper also studies the effect of several heat treatments on the microstructure and mechanical properties of Ti-6Al-4V processed by SLM. It reports the achievable mechanical properties of the alloy, including quasi-static, crack growth behaviour, density and porosity distribution, and post-processing using various heat-treatment conditions.

  4. Double layer resist process scheme for metal lift-off with application in inductive heating of microstructures

    DEFF Research Database (Denmark)

    Ouattara, Lassana; Knutzen, Michael; Keller, Stephan Urs

    2010-01-01

    We present a new method to define metal electrodes on top of high-aspect-ratio microstructures using standard photolithography equipment and a single chromium mask. A lift-off resist (LOR) layer is implemented in an SU-8 photolithography process to selectively remove metal at the end of the proce......We present a new method to define metal electrodes on top of high-aspect-ratio microstructures using standard photolithography equipment and a single chromium mask. A lift-off resist (LOR) layer is implemented in an SU-8 photolithography process to selectively remove metal at the end...

  5. Influence of Sn on Microstructure and Performance of Electric Vacuum Ag-Cu Filler Metal

    Directory of Open Access Journals (Sweden)

    SHI Lei

    2016-10-01

    Full Text Available Influence of Sn on microstructure, melting characteristic and brazing performance of electric vacuum Ag-Cu filler metal was studied by using scanning electronic microscope (SEM with energy disperse spectroscopy (EDS, differential scanning calorimetry (DSC and contrast tests. The results show that, while the addition of Sn is 4% (mass fraction,the same below, there is no brittle β-Cu phase in Ag60Cu filler metal,the effect on the processing performance is not obvious; with the increase of Sn content, the liquidus temperature of Ag60Cu filler metal decreases gradually, but the solidus temperature drops drastically,resulting in wider melting temperature range, and worse gap filling ability of filler metal. The Ag60Cu filler metal with Sn content of 4% has good spreading and metallurgical bonding abilities on copper plates, which are closer to that of BAg72Cu filler metal, and it can be processed into flake filler metal to replace the BAg72Cu flake filler metal to be used.

  6. Microstructure Effects on Spall Strength of Titanium-based Bulk Metallic Glass Composites

    Science.gov (United States)

    Diaz, Rene; Hofmann, Douglas; Thadhani, Naresh; Georgia Tech Team; GT-JPL Collaboration

    2017-06-01

    The spall strength of Ti-based metallic glass composites is investigated as a function of varying volume fractions (0-80%) of in-situ formed crystalline dendrites. With increasing dendrite content, the topology changes such that neither the harder glass nor the softer dendrites dominate the microstructure. Plate-impact experiments were performed using the 80-mm single-stage gas gun over impact stresses up to 18 GPa. VISAR interferometry was used to obtain rear free-surface velocity profiles revealing the velocity pullback spall failure signals. The spall strengths were higher than for Ti-6Al-4V alloy, and remained high up to impact stress. The influence of microstructure on the spall strength is indicated by the constants of the power law fit with the decompression strain rate. Differences in fracture behavior reveal void nucleation as a dominant mechanism affecting the spall strength. The microstructure with neither 100% glass nor with very high crystalline content, provides the most tortuous path for fracture and therefore highest spall strength. The results allow projection of spall strength predictions for design of in-situ formed metallic glass composites. ARO Grant # W911NF-09 ``1-0403 NASA JPL Contract # 1492033 ``Prime # NNN12AA01C; NSF GRFP Grant #DGE-1148903; and NDSE & G.

  7. Microstructural characterisation of electrodeposited coatings of metal matrix composite with alumina nanoparticles

    International Nuclear Information System (INIS)

    Indyka, P; Beltowska-Lehman, E; Bigos, A

    2012-01-01

    In the present work a nanocrystalline Ni-W metallic matrix was used to fabricate Ni-W/Al 2 O 3 composite coatings. The MMC (metal matrix composite) coatings with inert α-Al 2 O 3 particles (30 - 90 nm) were electrodeposited from aqueous electrolytes under direct current (DC) and controlled hydrodynamic conditions in a system with a rotating disk electrode (RDE). The chemical composition and microstructure of electrodeposited composites mainly control their functional properties; however, the particles must be uniformly dispersed to exhibit the dispersion-hardening effect. In order to increase the alumina particles incorporation as well as to promote the uniform distribution of the ceramic phase in a matrix, outer ultrasonic field was applied during electrodeposition. The influence of embedded alumina nanoparticles on structural characteristics (morphology, phase composition, residual stresses) of the resulting Ni-W/Al 2 O 3 coatings was investigated in order to obtain a nanocomposite with high hardness and relatively low residual stresses. Surface and cross-section morphology and the chemical composition of deposits was examined in the scanning electron microscope, the EDS technique was used. Microstructure and phase composition were determined by transmission electron microscopy and X-ray diffraction. Based on microstructural and micromechanical properties of the coatings, the optimum conditions for obtaining crack-free homogeneous Ni-W/Al 2 O 3 composite coatings have been determined.

  8. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties

    Directory of Open Access Journals (Sweden)

    Yinying Sheng

    2018-01-01

    Full Text Available The technology of high-density electropulsing has been applied to increase the performance of metallic materials since the 1990s and has shown significant advantages over traditional heat treatment in many aspects. However, the microstructure changes in electropulsing treatment (EPT metals and alloys have not been fully explored, and the effects vary significantly on different material. When high-density electrical pulses are applied to metals and alloys, the input of electric energy and thermal energy generally leads to structural rearrangements, such as dynamic recrystallization, dislocation movements and grain refinement. The enhanced mechanical properties of the metals and alloys after high-density electropulsing treatment are reflected by the significant improvement of elongation. As a result, this technology holds great promise in improving the deformation limit and repairing cracks and defects in the plastic processing of metals. This review summarizes the effect of high-density electropulsing treatment on microstructural properties and, thus, the enhancement in mechanical strength, hardness and corrosion performance of metallic materials. It is noteworthy that the change of some properties can be related to the structure state before EPT (quenched, annealed, deformed or others. The mechanisms for the microstructural evolution, grain refinement and formation of oriented microstructures of different metals and alloys are presented. Future research trends of high-density electrical pulse technology for specific metals and alloys are highlighted.

  9. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties.

    Science.gov (United States)

    Sheng, Yinying; Hua, Youlu; Wang, Xiaojian; Zhao, Xueyang; Chen, Lianxi; Zhou, Hanyu; Wang, James; Berndt, Christopher C; Li, Wei

    2018-01-24

    The technology of high-density electropulsing has been applied to increase the performance of metallic materials since the 1990s and has shown significant advantages over traditional heat treatment in many aspects. However, the microstructure changes in electropulsing treatment (EPT) metals and alloys have not been fully explored, and the effects vary significantly on different material. When high-density electrical pulses are applied to metals and alloys, the input of electric energy and thermal energy generally leads to structural rearrangements, such as dynamic recrystallization, dislocation movements and grain refinement. The enhanced mechanical properties of the metals and alloys after high-density electropulsing treatment are reflected by the significant improvement of elongation. As a result, this technology holds great promise in improving the deformation limit and repairing cracks and defects in the plastic processing of metals. This review summarizes the effect of high-density electropulsing treatment on microstructural properties and, thus, the enhancement in mechanical strength, hardness and corrosion performance of metallic materials. It is noteworthy that the change of some properties can be related to the structure state before EPT (quenched, annealed, deformed or others). The mechanisms for the microstructural evolution, grain refinement and formation of oriented microstructures of different metals and alloys are presented. Future research trends of high-density electrical pulse technology for specific metals and alloys are highlighted.

  10. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties

    Science.gov (United States)

    Sheng, Yinying; Hua, Youlu; Zhao, Xueyang; Chen, Lianxi; Zhou, Hanyu; Wang, James; Berndt, Christopher C.; Li, Wei

    2018-01-01

    The technology of high-density electropulsing has been applied to increase the performance of metallic materials since the 1990s and has shown significant advantages over traditional heat treatment in many aspects. However, the microstructure changes in electropulsing treatment (EPT) metals and alloys have not been fully explored, and the effects vary significantly on different material. When high-density electrical pulses are applied to metals and alloys, the input of electric energy and thermal energy generally leads to structural rearrangements, such as dynamic recrystallization, dislocation movements and grain refinement. The enhanced mechanical properties of the metals and alloys after high-density electropulsing treatment are reflected by the significant improvement of elongation. As a result, this technology holds great promise in improving the deformation limit and repairing cracks and defects in the plastic processing of metals. This review summarizes the effect of high-density electropulsing treatment on microstructural properties and, thus, the enhancement in mechanical strength, hardness and corrosion performance of metallic materials. It is noteworthy that the change of some properties can be related to the structure state before EPT (quenched, annealed, deformed or others). The mechanisms for the microstructural evolution, grain refinement and formation of oriented microstructures of different metals and alloys are presented. Future research trends of high-density electrical pulse technology for specific metals and alloys are highlighted. PMID:29364844

  11. Chemical and microstructural analyses for heavy metals removal from water media by ceramic membrane filtration.

    Science.gov (United States)

    Ali, Asmaa; Ahmed, Abdelkader; Gad, Ali

    2017-01-01

    This study aims to investigate the ability of low cost ceramic membrane filtration in removing three common heavy metals namely; Pb 2+ , Cu 2+ , and Cd 2+ from water media. The work includes manufacturing ceramic membranes with dimensions of 15 by 15 cm and 2 cm thickness. The membranes were made from low cost materials of local clay mixed with different sawdust percentages of 0.5%, 2.0%, and 5.0%. The used clay was characterized by X-ray diffraction (XRD) and X-ray fluorescence analysis. Aqueous solutions of heavy metals were prepared in the laboratory and filtered through the ceramic membranes. The influence of the main parameters such as pH, initial driving pressure head, and concentration of heavy metals on their removal efficiency by ceramic membranes was investigated. Water samples were collected before and after the filtration process and their heavy metal concentrations were determined by chemical analysis. Moreover, a microstructural analysis using scanning electronic microscope (SEM) was performed on ceramic membranes before and after the filtration process. The chemical analysis results showed high removal efficiency up to 99% for the concerned heavy metals. SEM images approved these results by showing adsorbed metal ions on sides of the internal pores of the ceramic membranes.

  12. Change of microstructure of clays due to the presence of heavy metal ions in pore water

    Science.gov (United States)

    Liu, X.; Saiyouri, N.; Hicher, P. Y.

    2010-06-01

    The compressibility of engineered barrier clays is, to a large extent, controlled by microstructure change due to the presence of chemical ions in clay-water system. This paper aims to investigate the change of microstructure of clays due to the presence of heavy metal ions in pore water. We use two pure clays (kaolinite and bentonite) in the study. One-dimensional consolidation tests were performed on reconstituted samples, which are prepared with distilled water and three types of heavy metal solutions (Pb(NO3)2, Cu(NO3)2, Zn(NO3)2,). In order to better understand the impact of chemical pore fluid on microstructure of the two clays, following the consolidation test, scanning electron microscope (SEM) observations and mercury intrusion pore size distribution measurements (MIP) were conducted. Due to the measurement range of MIP, which is only allowed to measure the minimal pore size 20 Å, BET method by gas sorption, whose measurement pore size range is from 3.5 Å to 500 Å, is used to measure the micropore size distribution. By this method, specific surface area of the soils can be also determined. It can be employed to demonstrate the difference of creep performance between the soils. Furthermore, a series of batch equilibrium tests were conducted to better understand the physical-chemical interactions between the particles of soils and the heavy metal ions. With the further consideration of the interparticle electrical attractive and repulsive force, an attempt has been made to predict the creep behaviour by using the modified Gouy-Chapman double layer theory. The results of calculation were compared with that of tests. The comparison shows that the prediction of compressibility of the clays according to the modified double diffuse layer theory can be reasonably agreement with the experimental data.

  13. 3D Microstructural Architectures for Metal and Alloy Components Fabricated by 3D Printing/Additive Manufacturing Technologies

    Science.gov (United States)

    Martinez, E.; Murr, L. E.; Amato, K. N.; Hernandez, J.; Shindo, P. W.; Gaytan, S. M.; Ramirez, D. A.; Medina, F.; Wicker, R. B.

    The layer-by-layer building of monolithic, 3D metal components from selectively melted powder layers using laser or electron beams is a novel form of 3D printing or additive manufacturing. Microstructures created in these 3D products can involve novel, directional solidification structures which can include crystallographically oriented grains containing columnar arrays of precipitates characteristic of a microstructural architecture. These microstructural architectures are advantageously rendered in 3D image constructions involving light optical microscopy and scanning and transmission electron microscopy observations. Microstructural evolution can also be effectively examined through 3D image sequences which, along with x-ray diffraction (XRD) analysis in the x-y and x-z planes, can effectively characterize related crystallographic/texture variances. This paper compares 3D microstructural architectures in Co-base and Ni-base superalloys, columnar martensitic grain structures in 17-4 PH alloy, and columnar copper oxides and dislocation arrays in copper.

  14. Microstructure and pitting corrosion of 13CrNiMo weld metals

    International Nuclear Information System (INIS)

    Bilmes, P.D.; Llorente, C.L.; Saire Huaman, L.; Gassa, L.M.; Gervasi, C.A.

    2006-01-01

    Cyclic potentiodynamic measurements and scanning electron microscopy were used to analyze susceptibility to pitting corrosion of 13CrNiMo weld metals. In order to carry out a critical assessment of the influence of microstructural factors on localized corrosion, different heat treatments were applied to the alloys under investigation. Volume fractions of austenite in tempered conditions as well as the amount and size of precipitated carbides strongly affect pitting resistance. Characteristic potentials (pitting potential and repassivation potential) increase according to the retained austenite content. Results can be discussed in terms of a model that describes the structural refinement resulting from a double-tempering procedure

  15. Microstructure and optical appearance of anodized friction stir processed Al - Metal oxide surface composites

    DEFF Research Database (Denmark)

    Gudla, Visweswara Chakravarthy; Jensen, Flemming; Bordo, Kirill

    2014-01-01

    Multiple-pass friction stir processing (FSP) was employed to impregnate Ti, Y and Ce oxide powders into the surface of an Aluminium alloy. The FSP processed surface composite was subsequently anodized with an aim to develop optical effects in the anodized layer owing to the presence of incorporated...... oxide particles which will influence the scattering of light. This paper presents the investigations on relation between microstructure of the FSP zone and optical appearance of the anodized layer due to incorporation of metal oxide particles and modification of the oxide particles due to the anodizing...

  16. Microstructure and microhardness of 17-4 PH stainless steel made by laser metal deposition

    CSIR Research Space (South Africa)

    Bayode, A

    2016-10-01

    Full Text Available . 2410-2422, 2009. [13] X. Zhao, J. Chen, X. Lin and W. Huang, "Study on microstructure and mechanical properties of laser rapid forming Inconel 718," Materials Science and Engineering: A, vol. 478, pp. 119-124, 2008. [14] S. Sun, Q. Liu, M. Brandt... and Microhardness of 17-4 PH Stainless Steel Made by Laser Metal Deposition A. Bayode, Esther T Akinlabi Member, IAENG, and S. Pityana A Proceedings of the World Congress on Engineering and Computer Science 2016 Vol II WCECS 2016, October 19-21, 2016, San...

  17. Sintering Behavior and Microstructure Formation of Titanium Aluminide Alloys Processed by Metal Injection Molding

    Science.gov (United States)

    Soyama, Juliano; Oehring, Michael; Ebel, Thomas; Kainer, Karl Ulrich; Pyczak, Florian

    2017-04-01

    The sintering behavior of metal injection molded titanium aluminide alloys, their microstructure formation and resulting mechanical properties were investigated. As reference material, the alloy Ti-45Al-5Nb-0.2B-0.2C at.% (TNB-V5) was selected. Additionally, two other variations with Mo and Mo + Si additions were prepared: Ti-45Al-3Nb-1Mo-0.2B-0.2C at.% and Ti-45Al-3Nb-1Mo-1Si-0.2B-0.2C at.%. The results indicate that the optimum sintering temperature was slightly above the solidus line. With proper sintering parameters, very low porosities (<0.5%) and fine microstructures with a colony size <85 µm could be achieved. Considering the sintering temperatures applied, the phase transformations upon cooling could be described as L + β → β → α + β → α → α + γ → α2 + γ, which was in agreement with the microstructures observed. The effects of Mo and Si were opposite regarding the sintering behavior. Mo addition led to an increase in the optimum sintering temperature, whereas Si caused a significant decrease.

  18. Microstructural Effects on Hydrogen Delayed Fracture of 600 MPa and 800 MPa grade Deposited Weld Metal

    International Nuclear Information System (INIS)

    Kang, Hee Jae; Lee, Tae Woo; Cho, Kyung Mox; Kang, Namhyun; Yoon, Byung Hyun; Park, Seo Jeong; Chang, Woong Seong

    2012-01-01

    Hydrogen-delayed fracture (HDF) was analyzed from the deposited weld metals of 600-MPa and 800-MPa flux-cored arc (FCA) welding wires, and then from the diffusible hydrogen behavior of the weld zone. Two types of deposited weld metal, that is, rutile weld metal and alkali weld metal, were used for each strength level. Constant loading test (CLT) and thermal desorption spectrometry (TDS) analysis were conducted on the hydrogen pre-charged specimens electrochemically for 72 h. The effects of microstructures such as acicular ferrite, grain-boundary ferrite, and low-temperature-transformation phase on the time-to failure and amount of diffusible hydrogen were analyzed. The fracture time for hydrogen-purged specimens in the constant loading tests decreased as the grain size of acicular ferrite decreased. The major trapping site for diffusible hydrogen was the grain boundary, as determined by calculating the activation energies for hydrogen detrapping. As the strength was increased and alkali weld metal was used, the resistance to HDF decreased.

  19. Microstructure and mechanical behavior of direct metal laser sintered Inconel alloy 718

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Derek H. [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States); Bicknell, Jonathan; Jorgensen, Luke [Turbocam Energy Solutions, Turbocam International, Dover, NH 03820 (United States); Patterson, Brian M.; Cordes, Nikolaus L. [Materials Science Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Tsukrov, Igor [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States); Knezevic, Marko, E-mail: marko.knezevic@unh.edu [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States)

    2016-03-15

    In this paper, we investigate microstructure and quasi-static mechanical behavior of the direct metal laser sintered Inconel 718 superalloy as a function of build direction (BD). The printed material was further processed by annealing and double-aging, hot isostatic pressing (HIP), and machining. We characterize porosity fraction and distribution using micro X-ray computed tomography (μXCT), grain structure and crystallographic texture using electron backscattered diffraction (EBSD), and mechanical response in quasi-static tension and compression using standard mechanical testing at room temperature. Analysis of the μXCT imaging shows that majority of porosity develops in the outer layer of the printed material. However, porosity inside the material is also present. The EBSD measurements reveal formation of columnar grains, which favor < 001 > fiber texture components along the BD. These measurements also show evidence of coarse-grained microstructure present in the samples treated by HIP. Finally, analysis of grain boundaries reveal that HIP results in a large number of annealing twins compared to that in samples that underwent annealing and double-aging. The yield strength varies with the testing direction by approximately 7%, which is governed by a combination of grain morphology and crystallographic texture. In particular, we determine tension–compression asymmetry in the yield stress as well as anisotropy of the material flow during compression. We find that HIP lowers yield stress but improves ductility relative to the annealed and aged material. These results are discussed and critically compared with the data reported for wrought material in the same condition. - Highlights: • Microstructure and mechanical properties of DMLS Inconel 718 are studied in function of build direction. • Inhomogeneity of microstructure in the material in several conditions is quantified by μXCT and EBSD. • Anisotropy and asymmetry in the mechanical response are

  20. Microstructure and thermal characterization of dense bone and metals for biomedical use

    Science.gov (United States)

    Rodríguez, G. Peña; Calderón, A.; Hernández, R. A. Muñoz; Orea, A. Cruz; Méndez, M.; Sinencio, F. Sánchez

    2000-10-01

    We present a microstructural study and thermal diffusivity measurements at room temperature in two different sections of bull dense bone, bull bone and commercial hydroxyapatite, the last two in powder form. A comparison was realised between these measured values and those obtained from metallic samples frequently used in implants, as high purity titanium and 316L stainless steel. Our results show that the porosity and its orientation in the bone are two important factors for the heat flux through the bone. On the other hand, we obtained that the hydroxyapatite, in compact powder form, presents a thermal diffusivity value close to those obtained for the samples of bone which gives a good thermal agreement between these materials. Finally, it was obtained at one order of magnitude difference between the thermal diffusivity values of metallic samples and those corresponding values to bone and hydroxyapatite being this difference greater in titanium than in stainless steel.

  1. Effect of local metal microstructure on adsorption on bimetallic surfaces: Atomic nitrogen on Ni/Pt(111)

    Science.gov (United States)

    Guo, Wei; Vlachos, Dionisios G.

    2013-05-01

    The adsorption of atomic nitrogen on Ni/Pt(111) surface bimetallics has been investigated as a function of the local microstructure of Ni and Pt atoms via density functional theory (DFT) calculations. Microstructures include surface and subsurface Ni atoms on Pt(111) as limiting cases, and also small clusters of Ni in the first and/or second layer of Pt. It is shown that the binding energy of N can be approximated as a perturbation from that on the host metal (Pt) with a linear short-ranged correction from the guest metal (Ni) that accounts for the coordination environment of nitrogen up to the 3rd nearest Ni neighbor. This model is rationalized with the d-band center theory. Coverage effects are also included. The model can be parameterized with a limited number of DFT calculations and applied to other bimetallic catalysts to estimate the coverage dependent binding energy on complex metal microstructures.

  2. The Evolution of Microstructures and the Properties of Bulk Metallic Glass with Consubstantial Composition Laser Welding

    Directory of Open Access Journals (Sweden)

    Pingjun Tao

    2016-09-01

    Full Text Available A Zr55Cu30Ni5Al10 plate-like bulk metallic glass (BMG was prepared using copper mold suction casting. Additionally, alloy powders with the same nominal composition were synthesized. The alloy powders were welded or melted to the cleaned surface of the BMG with a laser beam acceleration voltage of 60 kV, a beam current range from 60 to 100 mA, a welding speed of 60 mm/s, as well as an impulse width of 3.0 ms. The effect of consubstantial composition welding on the microstructures and properties was investigated. The molten and subsequently solidified metallic mixtures remain an amorphous structure, but the enthalpy of the welded or melted position varies due to the combination of the micro-structural relaxation and nano-crystals precipitated during the energy inputs. The surface layers of the BMG can be significantly intensified after welding processes; however, the heat-affected zones (HAZs exhibit a slight degradation in mechanical properties with respect to the BMG matrix. This study has important reference value for specialists working on the promotion of applications of BMGs.

  3. Numerical evaluation of oxide growth in metallic support microstructures of Solid Oxide Fuel Cells and its influence on mass transport

    DEFF Research Database (Denmark)

    Reiss, Georg; Frandsen, Henrik Lund; Persson, Åsa Helen

    2015-01-01

    Metal-supported Solid Oxide Fuel Cells (SOFCs) are developed as a durable and cost-effective alternative to the state-of-the-art cermet SOFCs. This novel technology offers new opportunities but also new challenges. One of them is corrosion of the metallic support, which will decrease the long......-temperature corrosion theory, and the required model parameters can be retrieved by standard corrosion weight gain measurements. The microstructure is reconstructed from X-ray computed tomography, and converted into a computational grid. The influence of the changing microstructure on the fuel cell performance...

  4. Microstructural analysis of Co-Cr dental alloy at the metal-porcelain interface: a pilot study.

    Science.gov (United States)

    Li, K C; Ting, S; Prior, D J; Waddell, J N; Swain, M V

    2014-12-01

    The purpose of the study was to observe whether conventional porcelain firings had an effect on the underlying microstructure of cobalt-chromium alloys used in porcelain-fused-to-metal systems. One as cast (non-veneered) and two porcelain veneered Co-Cr specimens layered with and without tungsten(W)-metal conditioner were manufactured and analysed. Electron backscatter diffraction was used to determine the crystal structures and grain size across the porcelain-fused-to-metal interface. No difference was found in the microstructure of the alloy in both with and without W-metal conditioner. For the porcelain fired specimens, disparately sized granular structures were observed adjacent to the metal-porcelain interfaces compared to the bulk of the metal. Ellipsoid shaped grains at the alloy surface ranged between 1-11 μm in diameter and averaged 2.70 μm (SD: 2.17 μm) for the specimen layered with W-metal conditioner and 2.86 μm (SD: 1.85 μm) for the specimen layered without W-metal conditioner. Grains located in the bulk were > 200 μm with dendritic-like features. The depth of the fine grain structure adjacent to the surface had an average depth of 15 μm. The crystal structure of the surface layer was found to be predominantly hexagonal close-packed whereas the underlying bulk was a mixture of both face-centered cubic and hexagonal close-packed phases. For the as cast specimen, similar large grains of over 200 μm was observed but exhibited no dendritic like features. In addition, no fine grains were observed at the surface region of the as cast alloy. Conventional porcelain firings altered the interfacial and bulk microstructure of the alloy while the presence of the W-metal conditioner had no influence on the underlying alloy microstructure.

  5. Influence of Rare Earth Metals on Microstructure and Inclusions Morphology G17CrMo5-5 Cast Steel

    Directory of Open Access Journals (Sweden)

    Kasińska J.

    2014-10-01

    Full Text Available This paper presents influence of rare earth metals (REM on the microstructure and morphology of non-metallic inclusions of G17CrMo5-5 cast carbon steel The research has been performed on successive industrial melts. Each time about 2000 kg of liquid metal was modified. The REM was in the form of mishmetal of the composition 49, 8% Ce, 21, 8% La, 17, 1% Nd, 5, 5% Pr and 5, 35% the rest of REM. Therareearth metals were put into the ladle during tapping of heat melt from the furnace.

  6. Effects of metal coatings on adhesive characteristics of Gecko-like microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Kim Kyu Hye; An, Tea Chang; Hwang, Hui Yun [Dept. of Mechanical Design Engineering, Andong National University, Andong (Korea, Republic of)

    2015-11-15

    Recently, there have been several studies on the inspiration and application of optimized natural structures. One study introduced a new adhesion method that was inspired by the feet of geckos because of their superior features such as high adhesion strength, ease-of-removal, and they are environmentally friendly. Various micro- or nano-structures were fabricated and tested for gecko-like dry adhesives, but gecko-like dry adhesives that were developed became easily worn from frequent use. In this study, we propose a metal-coating method to improve the durability of gecko-like dry adhesives. We evaluate the initial adhesion strength and durability by performing repeated adhesion tests on a glass plate. The initial adhesive strength of gold-coated micro-structures was 60% of that for non-coated ones. However, the adhesive strength of gold-coated micro-structures was kept as 58% of their initial adhesion strength, while that of non-coated ones was only 40%.

  7. Femtosecond laser-induced concentric ring microstructures on Zr-based metallic glass

    International Nuclear Information System (INIS)

    Ma Fengxu; Yang Jianjun; Xiaonong Zhu; Liang Chunyong; Wang Hongshui

    2010-01-01

    Surface morphological evolution of Zr-based metallic glass ablated by femtosecond lasers is investigated in atmosphere condition. Three types of permanent ring structures with micro-level spacing are observed for different laser shots and fluences. In the case of low laser fluences, the generation of annular patterns with nonthermal features is observed on the rippled structure with the subwavelength scale, and the ring spacing shows a decrease tendency from the center to the margin. While in the case of high laser fluences, the concentric rings formation within the laser spot is found to have evident molten traces and display the increasing ring spacing along the radial direction. Moreover, when the laser shots accumulation becomes large, the above two types of ring microstructures begin to develop into the common ablation craters. Analysis and discussion suggests that the stress-induced condensation of ablation vapors and the frozen thermocapillary waves on the molten surfaces should be responsible for the formation of two different types of concentric ring structures, respectively. Eventually, a processing window for each resulting surface microstructure type is obtained experimentally and indicates the possibility to control the morphological transitions among different types.

  8. Micro-structure of Joints made of Dissimilar Metals using Explosion Welding

    Directory of Open Access Journals (Sweden)

    Juan Ramón Castillo-Matos

    2017-04-01

    Full Text Available The objective of this investigation is to establish the behaviour of the micro-structure of dissimilar joints made of titanium with AISI 1020, 1066 and 1008 steels through explosion welding. A detonation velocity of 2 800 m/s, a charge radius of 0,345 kg and a collision velocity of 1196, 16 m/s with an explosive volume of 600 cm3 and a density of 1,15 g/cm3 were considered. The microstructures obtained were composed of equiaxed ferrite grains, very fine grains of troostitic type and coarse grains with ferrite grid. Fine and aligned grains of ferrite type are observed in the casted area of both base materials. The metal hardness experienced an increase in samples from 120 HV AISI 1008 steel up to 250 HV for AISI 1066 steel. The AISI 1020 steel joint with titanium has an line shaped interface unlike the AISI 1008 steels with 4063 forms waves with uniform width, which provides a higher mechanical resistance associated with the ductility of the AISI 1008 steel.

  9. Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

    Science.gov (United States)

    Bauer, José Roberto de Oliveira; Grande, Rosa Helena Miranda; Rodrigues-Filho, Leonardo Eloy; Pinto, Marcelo Mendes; Loguercio, Alessandro Dourado

    2012-01-01

    The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS) and elongation (EL) tests were performed using a Kratos machine. Vickers Microhardness (VM), fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD), with higher values shown when cast with Flame/Air (p alloy" and 'casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99), and casting condition with the lowest EL values had the highest VM values (blowtorch). Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property.

  10. Effects of metal coatings on adhesive characteristics of Gecko-like microstructures

    International Nuclear Information System (INIS)

    Kim Kyu Hye; An, Tea Chang; Hwang, Hui Yun

    2015-01-01

    Recently, there have been several studies on the inspiration and application of optimized natural structures. One study introduced a new adhesion method that was inspired by the feet of geckos because of their superior features such as high adhesion strength, ease-of-removal, and they are environmentally friendly. Various micro- or nano-structures were fabricated and tested for gecko-like dry adhesives, but gecko-like dry adhesives that were developed became easily worn from frequent use. In this study, we propose a metal-coating method to improve the durability of gecko-like dry adhesives. We evaluate the initial adhesion strength and durability by performing repeated adhesion tests on a glass plate. The initial adhesive strength of gold-coated micro-structures was 60% of that for non-coated ones. However, the adhesive strength of gold-coated micro-structures was kept as 58% of their initial adhesion strength, while that of non-coated ones was only 40%

  11. Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

    Directory of Open Access Journals (Sweden)

    José Roberto de Oliveira Bauer

    2012-06-01

    Full Text Available The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS and elongation (EL tests were performed using a Kratos machine. Vickers Microhardness (VM, fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD, with higher values shown when cast with Flame/Air (p < 0.05. The factors 'alloy" and 'casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99, and casting condition with the lowest EL values had the highest VM values (blowtorch. Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property.

  12. Influence of temper condition on microstructure and mechanical properties of semisolid metal processed Al–Si–Mg alloy A356

    CSIR Research Space (South Africa)

    Moller, H

    2009-01-01

    Full Text Available The microstructures and mechanical properties of strontium modified semisolid metal high pressure die cast A356 alloy are presented. The alloy A356-F (as cast) has a globular primary grain structure containing a fine eutectic. Solution treatment...

  13. Microstructure and chemical data of the thermoelectric ZnSb material after joining to metallic electrodes and heat treatment

    DEFF Research Database (Denmark)

    Malik, Safdar Abbas; Le, Thanh Hung; Van Nong, Ngo

    2017-01-01

    The data presented in this article are related to the research article entitled: “Solder free joining as a highly effective method for making contact between thermoelectric materials and metallic electrodes” (Malik et al., 2017) [1]. This article presents microstructure obtained by scanning...

  14. Effect of Sphere Properties on Microstructure and Mechanical Performance of Cast Composite Metal Foams

    Directory of Open Access Journals (Sweden)

    Matias Garcia-Avila

    2015-05-01

    Full Text Available Aluminum-steel composite metal foams (Al-S CMF are manufactured using steel hollow spheres, with a variety of sphere carbon content, surface roughness, and wall porosity, embedded in an Aluminum matrix through gravity casting technique. The microstructural and mechanical properties of the material were studied using scanning electron microscopy, energy dispersive spectroscopy, and quasi-static compressive testing. Higher carbon content and surface roughness in the sphere wall were responsible for an increase in formation of intermetallic phases which had a strengthening effect at lower strain levels, increasing the yield strength of the material by a factor of 2, while higher sphere wall porosity resulted in a decrease on the density of the material and improving its cushioning and ductility maintaining its energy absorption capabilities.

  15. Modeling of Metallic Glass Matrix Composites Under Compression: Microstructure Effect on Shear Band Evolution

    Science.gov (United States)

    Jiang, Yunpeng; Qiu, Kun; Sun, Longgang; Wu, Qingqing

    2018-01-01

    The relationship among processing, microstructure, and mechanical performance is the most important for metallic glass matrix composites (MGCs). Numerical modeling was performed on the shear banding in MGCs, and the impacts of particle concentration, morphology, agglomerate, size, and thermal residual stress were revealed. Based on the shear damage criterion, the equivalent plastic strain acted as an internal state variable to depict the nucleation, growth, and coalescence of shear bands. The element deletion technique was employed to describe the process of transformation from shear band to micro-crack. The impedance effect of particle morphology on the propagation of shear bands was discussed, whereby the toughening mechanism was clearly interpreted. The present work contributes to the subsequent strengthening and toughening design of MGCs.

  16. Effect of Bainitic Microstructure on Ballistic Performance of Armour Steel Weld Metal Using Developed High Ni-Coated Electrode

    Science.gov (United States)

    Pramanick, A. K.; Das, H.; Reddy, G. M.; Ghosh, M.; Nandy, S.; Pal, T. K.

    2018-04-01

    Welding of armour steel has gained significant importance during the past few years as recent civilian and military requirements demand weld metal properties matching with base metal having good ballistic performance along with high strength and toughness at - 40 °C as per specification. The challenge of armour steel welding therefore lies in controlling the weld metal composition which is strongly dependent on welding electrode/consumables, resulting in desired weld microstructure consisting of lower bainite along with retained austenite. The performance of butt-welded armour steel joints produced by the developed electrodes was evaluated using tensile testing, ballistic testing, impact toughness at room temperature and subzero temperature. Microstructures of weld metals are exclusively characterized by x-ray diffraction technique, scanning electron microscope and transmission electron microscopy with selected area diffraction pattern. Experimental results show that weld metal with relatively lower carbon, higher manganese and lower nickel content was attributed to lower bainite with film type of retained austenite may be considered as a most covetable microstructure for armour steel weld metal.

  17. Microstructural Evolution of Inconel 625 and Inconel 686CPT Weld Metal for Clad Carbon Steel Linepipe Joints: A Comparator Study

    Science.gov (United States)

    Maltin, Charles A.; Galloway, Alexander M.; Mweemba, Martin

    2014-07-01

    Microstructural evolution of Inconel 625 and Inconel 686CPT filler metals, used for the fusion welding of clad carbon steel linepipe, has been investigated and compared. The effects of iron dilution from the linepipe parent material on the elemental segregation potential of the filler metal chemistry have been considered. The results obtained provide significant evidence to support the view that, in Inconel 686CPT weld metal, the segregation of tungsten is a function of the level of iron dilution from the parent material. The data presented indicate that the incoherent phase precipitated in the Inconel 686CPT weld metal has a morphology that is dependent on tungsten enrichment and, therefore, iron dilution. Furthermore, in the same weld metal, a continuous network of finer precipitates was observed. The Charpy impact toughness of each filler metal was evaluated, and the results highlighted the superior impact toughness of the Inconel 625 weld metal over that of Inconel 686CPT.

  18. Interfacial Microstructure Formed by Reactive Metal Penetration of Al into Mullite

    International Nuclear Information System (INIS)

    Du, T.B.; Ewsuk, K.G.; Fahrenholtz, W.G.; Loehman, R.E.; Lu, P.

    1999-01-01

    Microstructure in the reaction interface between molten Al and dense mullite have been studied by transmission electron microscopy to provide insight into mechanisms for forming ceramic-metal composites by reactive metal penetration. The reactions, which have the overall stoichiometry, 3Al number sign iz01 + (8+ x)A1 + 13 AlzO + xA1 + 6Si, were carried out at temperatures of 900, 1100, and 1200oC for 5 minutes and 60 minutes, and 1400oC for 15 minutes. Observed phases generally were those given in the above reaction, although their proportions and interracial rnicrostructures differed strongly with reaction temperature. After reaction at 900oC, a thin Al layer separated unreacted mullite from the cx-AlzO and Al reaction products. No Si phase was found near the reaction front. After 5 minutes at 1100''C, the nxtction front contained Si, ct-A120, and an aluminum oxide phase with a high concentration of Si. After 60 minutes at 11O(YC many of the cx-A120g particles were needle-shaped with a preferred orientation. After reaction at 1200oC, the reaction front contained a high density of Si particles that formed a continuous layer over many of the mullite grains. The sample reacted at 140VC for 15 minutes had a dense ct-A120J reaction layer less than 2m thick. Some isolated Si particles were present between the a-AlzO layer and the unreacted mullite. Using previously measured reaction kinetics data, the observed temperature dependence of the interracial microstructure have been modeled as three sequential steps, each one of which is rate-limiting in a different temperature range

  19. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  20. Laser aided direct metal deposition of Inconel 625 superalloy: Microstructural evolution and thermal stability

    International Nuclear Information System (INIS)

    Dinda, G.P.; Dasgupta, A.K.; Mazumder, J.

    2009-01-01

    Direct metal deposition technology is an emerging laser aided manufacturing technology based on a new additive manufacturing principle, which combines laser cladding with rapid prototyping into a solid freeform fabrication process that can be used to manufacture near net shape components from their CAD files. In the present study, direct metal deposition technology was successfully used to fabricate a series of samples of the Ni-based superalloy Inconel 625. A high power CO 2 laser was used to create a molten pool on the Inconel 625 substrate into which an Inconel 625 powder stream was delivered to create a 3D object. The structure and properties of the deposits were investigated using optical and scanning electron microscopy, X-ray diffraction and microhardness test. The microstructure has been found to be columnar dendritic in nature, which grew epitaxially from the substrate. The thermal stability of the dendritic morphology was investigated in the temperature range 800-1200 deg. C. These studies demonstrate that Inconel 625 is an attractive material for laser deposition as all samples produced in this study are free from relevant defects such as cracks, bonding error and porosity.

  1. Microstructural evolution in WC-Co cermet reinforced - A17075 metal matrix composites by stir casting

    Science.gov (United States)

    Gopal Krishna, U. B.; Ranganatha, P.; Auradi, V.; Mahendra Kumar, S.; Vasudeva, B.

    2016-09-01

    Aluminium metal matrix composites (AMMCs) are preferred because of their enhanced properties like high strength to weight ratio, stiffness and wear resistance. In the present work, an attempt is made to develop cermet (WC-Co) reinforced with Al7075 metal matrix composite by stir casting technique. WC-Co cermet is reduced to an average size of 10μm through ball milling using Alumina as grinding media. Ball milled WC-Co Cermet in an amount of 6 wt. % is used as reinforcement in Al7075 matrix. Microstructural characterization of the prepared composites is carried out using SEM/EDX and XRD studies. X-ray diffraction studies have revealed the peaks corresponding to α-Al, WC, Co and minor Al5W phases. SEM/EDX characterization revealed the uniform distribution of cermet in Al matrix. Further studies also revealed that, addition of WC-Co cermet to Al7075 matrix has resulted in improvement in hardness and Densities of Al7075 matrix.

  2. Deformation microstructures

    DEFF Research Database (Denmark)

    Hansen, N.; Huang, X.; Hughes, D.A.

    2004-01-01

    Microstructural characterization and modeling has shown that a variety of metals deformed by different thermomechanical processes follows a general path of grain subdivision, by dislocation boundaries and high angle boundaries. This subdivision has been observed to very small structural scales...

  3. Physical properties and microstructure study of 316L SS fabricated by metal injection moulding process

    Science.gov (United States)

    Dandang, Nur Aidah Nabihah; Harun, Wan Sharuzi Wan; Khalil, Nur Zalikha; Ismail, Muhammad Hussain; Ibrahim, Rosdi

    2017-12-01

    Metal injection moulding (MIM) has been practised to process alloy powders to become components with significant physical and mechanical properties. Dissimilar than other methods, MIM focuses on the production of high volume, a small, and complex shape of products. The performance of the compacts depends on the suitable sintering parameters that governs their strengths in the final phase which determines the excellent properties of the sintered compacts. Three different sintering temperatures were utilised; 1100, 1200, and 1300 °C with two different soaking times; 1 and 3 hours at 10 °C/min heating rate to study their effect on the physical properties and microstructure analysis of 316L SS alloy compacts. The shrinkage measurement, surface roughness, and density measurement had been conducted for physical properties study. Different sintering temperatures give an effect to the physical properties of the sintered compacts. The shrinkage measurement at 1300 °C and 3-hour sintering condition demonstrated the highest percentage reading which was 10.1 % compared to the lowest percentage reading of 6.4 % at 1100 °C and 1-hour sintering conditions. Whereas, the minimum percentage of density measurement can be found at sintering conditions of 1100 °C and 1-hour which is 83.9 % and the highest percentage is at 1300 °C and 3-hour sintering condition which is about 89.51 %. Therefore, it has been determined that there could be a significant relationship between sintering temperature and physical properties in which it can be found from the porosity of the compact based on the microstructure studies.

  4. The Microstructural Evolution and Mechanical Properties of Zr-Based Metallic Glass under Different Strain Rate Compressions.

    Science.gov (United States)

    Chen, Tao-Hsing; Tsai, Chih-Kai

    2015-04-16

    In this study, the high strain rate deformation behavior and the microstructure evolution of Zr-Cu-Al-Ni metallic glasses under various strain rates were investigated. The influence of strain and strain rate on the mechanical properties and fracture behavior, as well as microstructural properties was also investigated. Before mechanical testing, the structure and thermal stability of the Zr-Cu-Al-Ni metallic glasses were studied with X-ray diffraction (XRD) and differential scanning calorimeter. The mechanical property experiments and microstructural observations of Zr-Cu-Al-Ni metallic glasses under different strain rates ranging from 10 -3 to 5.1 × 10³ s -1 and at temperatures of 25 °C were investigated using compressive split-Hopkinson bar (SHPB) and an MTS tester. An in situ transmission electron microscope (TEM) nanoindenter was used to carry out compression tests and investigate the deformation behavior arising at nanopillars of the Zr-based metallic glass. The formation and interaction of shear band during the plastic deformation were investigated. Moreover, it was clearly apparent that the mechanical strength and ductility could be enhanced by impeding the penetration of shear bands with reinforced particles.

  5. The Microstructural Evolution and Mechanical Properties of Zr-Based Metallic Glass under Different Strain Rate Compressions

    Directory of Open Access Journals (Sweden)

    Tao-Hsing Chen

    2015-04-01

    Full Text Available In this study, the high strain rate deformation behavior and the microstructure evolution of Zr-Cu-Al-Ni metallic glasses under various strain rates were investigated. The influence of strain and strain rate on the mechanical properties and fracture behavior, as well as microstructural properties was also investigated. Before mechanical testing, the structure and thermal stability of the Zr-Cu-Al-Ni metallic glasses were studied with X-ray diffraction (XRD and differential scanning calorimeter. The mechanical property experiments and microstructural observations of Zr-Cu-Al-Ni metallic glasses under different strain rates ranging from 10−3 to 5.1 × 103 s−1 and at temperatures of 25 °C were investigated using compressive split-Hopkinson bar (SHPB and an MTS tester. An in situ transmission electron microscope (TEM nanoindenter was used to carry out compression tests and investigate the deformation behavior arising at nanopillars of the Zr-based metallic glass. The formation and interaction of shear band during the plastic deformation were investigated. Moreover, it was clearly apparent that the mechanical strength and ductility could be enhanced by impeding the penetration of shear bands with reinforced particles.

  6. Microstructures induced by excimer laser surface melting of the SiC{sub p}/Al metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Qian, D.S., E-mail: Daishu.qian@postgrad.manchester.ac.uk; Zhong, X.L.; Yan, Y.Z.; Hashimoto, T.; Liu, Z.

    2017-08-01

    Highlights: • Microstructural analysis of the excimer laser-melted SiC{sub p}/AA2124;. • Analytical, FEM, and SPH simulation of the laser-material interaction;. • Mechanism of the formation of the laser-induced microstructure. - Abstract: Laser surface melting (LSM) was carried out on the SiC{sub p}/Al metal matrix composite (MMC) using a KrF excimer laser with a fluence of 7 J/cm{sup 2}. The re-solidification microstructure was characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM) equipped with energy dispersive X-ray detector, and X-ray diffraction (XRD) analysis. It was found that a 2.5 μm thick melted layer was formed in the near-surface region, in which dissolution of the intermetallics and removal of the SiC particles occurred. The thermal and material response upon laser irradiation was simulated using three models, i.e. analytical model, finite element model (FEM) and smoothed-particle hydrodynamics (SPH) model. The effect of SiC particles on the LSM process, the mechanism of the SiC removal and the re-solidification microstructures in the melted layer were discussed. The simulation results were in good agreement with the experimental results and contributed to the generic understanding of the re-solidification microstructures induced by ns-pulsed lasers.

  7. Differences in microstructure and properties between selective laser melting and traditional manufacturing for fabrication of metal parts: A review

    Science.gov (United States)

    Song, Bo; Zhao, Xiao; Li, Shuai; Han, Changjun; Wei, Qingsong; Wen, Shifeng; Liu, Jie; Shi, Yusheng

    2015-06-01

    Selective laser melting (SLM), as one of the additive manufacturing technologies, is widely investigated to fabricate metal parts. In SLM, parts are manufactured directly from powders in a layer-by-layer fashion; SLM also provides several advantages, such as production of complex parts with high three-dimensional accuracy, compared with other additive manufacturing technologies. Therefore, SLM can be applied in aeronautics, astronautics, medicine, and die and mould industry. However, this technique differs from traditional methods, such as casting and forging; for instance, the former greatly differs in terms of microstructure and properties of products. This paper summarizes relevant studies on metal material fabrication through SLM. Based on a work completed in Huazhong Univ. Sci Tech., Rapid Manuf. Center (HUST-RMC) and compared with characteristics described in other reported studies, microstructure, properties, dimensional accuracy, and application of SLM are presented.

  8. Fabricating highly catalytically active block copolymer/metal nanoparticle microstructures at the liquid/liquid interface.

    Science.gov (United States)

    Diao, Qi; Li, Xiaoyang; Diao, Mengxiao; Lee, Yong-Ill; Liu, Hong-Guo

    2018-03-22

    Our previous studies have shown that the metal nanoparticle/polymer composite structures fabricated at the liquid/liquid interface have good reusability but lower catalytic activity for heterogeneous reactions in aqueous solutions. This should be attributed to the poor water wettability and more compact structure of the polymer matrices. Therefore, it should be possible to improve the catalytic activity through designing and fabricating a porous composite structure with good water wettability. A modified liquid/liquid interface adsorption and fabrication method was used. An aqueous solution of copper acetate and a chloroform/DMF mixed solution of PS-b-PAA acted as the two phases. Through spontaneous emulsification, self-assembly of the polymer molecules with Cu 2+ ions in the droplets, and adsorption of the formed spherical micelles and nanofibers to the planar liquid/liquid interface, a porous composite microstructure was formed. This structure consisted of nanofiber-connected nanospheres which have a PS core and a PAA corona. Tiny and well-dispersed Cu nanoparticles were embedded in the hydrophilic corona and were adsorbed on the nanofibers surface as well. After physical cross-linking with 1,6-diaminohexane, the composite material exhibited high catalytic activity and good reusability for the reactions in aqueous solutions. For example, the rate constant for the reduction of p-nitroaniline reached 1965 s -1  g -1 . Copyright © 2018 Elsevier Inc. All rights reserved.

  9. Microstructural Engineering and Architectural Design of Metal-Organic Framework Membranes.

    Science.gov (United States)

    Liu, Yi; Ban, Yujie; Yang, Weishen

    2017-08-01

    In the past decade, a huge development in rational design, synthesis, and application of molecular sieve membranes, which typically included zeolites, metal-organic frameworks (MOFs), and graphene oxides, has been witnessed. Owing to high flexibility in both pore apertures and functionality, MOFs in the form of membranes have offered unprecedented opportunities for energy-efficient gas separations. Reports on the fabrication of well-intergrown MOF membranes first appeared in 2009. Since then there has been tremendous growth in this area along with an exponential increase of MOF-membrane-related publications. In order to compete with other separation and purification technologies, like cryogenic distillation, pressure swing adsorption, and chemical absorption, separation performance (including permeability, selectivity, and long-term stability) of molecular sieve membranes must be further improved in an attempt to reach an economically attractive region. Therefore, microstructural engineering and architectural design of MOF membranes at mesoscopic and microscopic levels become indispensable. This review summarizes some intriguing research that may potentially contribute to large-scale applications of MOF membranes in the future. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. Microstructural damage and residual mechanical properties in helium-bearing gas metal Arc weldments

    Science.gov (United States)

    Goods, S. H.; Yang, N. Y. C.

    1992-03-01

    The influence of entrapped helium on microstructural damage and residual mechanical properties subsequent to applying low-penetration gas metal arc (GMA) weld overlays was examined for an AISI Type 304 stainless steel. Two helium levels were examined: 22.5 and 85.0 atomic parts per million (appm) He. Detailed scanning electron microscopy (SEM) revealed the presence of intergranular cracks in the weld heat-affected zone (HAZ). The crack surfaces exhibited a dimple structure that was characteristic of a gas bubble embrittled material. Transmission electron microscopy (TEM) revealed that the size and spacing of the grain boundary helium gas bubbles remained virtually unchanged (relative to that established by the charging and aging procedure) at distances greater than 1 mm from the fusion line. Within this first millimeter, the diameter of the bubbles increased rapidly, and the bubble spacing increased to the characteristic spacing of the dimples that decorated weld-induced cracks. Mechanical testing revealed a loss in strain-to-fracture and ultimate tensile strength (UTS) at the higher helium level. While the majority of the fracture occurred in a transgranular, ductile manner, some deformation-induced intergranular cracking was observed. This cracking occurred over a very narrow region localized to the HAZ of the weldment. At the lower helium level, ductility and strength were unaffected compared to helium-free specimens.

  11. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by super duplex filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon SK S7N 5A9 (Canada)

    2015-08-15

    In the present paper, microstructural changes across an as-welded dissimilar austenitic/duplex stainless steel couple welded by a super duplex stainless steel filler metal using gas tungsten arc welding process is characterized with optical microscopy and electron back-scattered diffraction techniques. Accordingly, variations of microstructure, texture, and grain boundary character distribution of base metals, heat affected zones, and weld metal were investigated. The results showed that the weld metal, which was composed of Widmanstätten austenite side-plates and allotriomorphic grain boundary austenite morphologies, had the weakest texture and was dominated by low angle boundaries. The welding process increased the ferrite content but decreased the texture intensity at the heat affected zone of the super duplex stainless steel base metal. In addition, through partial ferritization, it changed the morphology of elongated grains of the rolled microstructure to twinned partially transformed austenite plateaus scattered between ferrite textured colonies. However, the texture of the austenitic stainless steel heat affected zone was strengthened via encouraging recrystallization and formation of annealing twins. At both interfaces, an increase in the special character coincident site lattice boundaries of the primary phase as well as a strong texture with <100> orientation, mainly of Goss component, was observed. - Graphical abstract: Display Omitted - Highlights: • Weld metal showed local orientation at microscale but random texture at macroscale. • Intensification of <100> orientated grains was observed adjacent to the fusion lines. • The austenite texture was weaker than that of the ferrite in all duplex regions. • Welding caused twinned partially transformed austenites to form at SDSS HAZ. • At both interfaces, the ratio of special CSL boundaries of the primary phase increased.

  12. Microstructure and chemical data of the thermoelectric ZnSb material after joining to metallic electrodes and heat treatment

    Directory of Open Access Journals (Sweden)

    Safdar Abbas Malik

    2017-12-01

    Full Text Available The data presented in this article are related to the research article entitled: “Solder free joining as a highly effective method for making contact between thermoelectric materials and metallic electrodes” (Malik et al., 2017 [1]. This article presents microstructure obtained by scanning electron microscopy (SEM and chemical analysis by energy dispersive X-ray spectroscopy (EDX point measurements of the thermoelectric ZnSb legs after joining to metallic electrodes using solder (Zn-2Al and free-soldering methods.

  13. Microstructure and corrosion behavior of shielded metal arc-welded dissimilar joints comprising duplex stainless steel and low alloy steel

    Science.gov (United States)

    Srinivasan, P. Bala; Muthupandi, V.; Sivan, V.; Srinivasan, P. Bala; Dietzel, W.

    2006-12-01

    This work describes the results of an investigation on a dissimilar weld joint comprising a boiler-grade low alloy steel and duplex stainless steel (DSS). Welds produced by shielded metal arc-welding with two different electrodes (an austenitic and a duplex grade) were examined for their microstructural features and properties. The welds were found to have overmatching mechanical properties. Although the general corrosion resistance of the weld metals was good, their pitting resistance was found to be inferior when compared with the DSS base material.

  14. Metal-Matrix Composites and Porous Materials: Constitute Models, Microstructure Evolution and Applications

    National Research Council Canada - National Science Library

    Castafieda, P

    2000-01-01

    Constitutive models were developed and implemented numerically to account for the evolution of microstructure and anisotropy in finite-deformation processes involving porous and composite materials...

  15. Effect of carbon and manganese on the microstructure and mechanical properties of 9Cr2WVTa deposited metals

    Science.gov (United States)

    Wang, Jian; Rong, Lijian; Li, Dianzhong; Lu, Shanping

    2017-03-01

    Six 9Cr2WVTa deposited metals with different carbon and manganese contents have been studied to reveal the role of major elements, which guide for the design of welding consumables for reduced activation ferritic/martensitic steel and meet for the requirements of accelerator driven systems-lead fusion reactors. The typical microstructure for the 9Cr2WVTa deposited metals is the lath martensite along with the fine stripe δ-ferrite. The chemical compositions influence the solidification sequence and therefore, change the δ-ferrite content in the deposited metal. The impact toughness for the 9Cr2WVTa deposited metals decreases remarkably when the δ-ferrite content is more than 5.2 vol%, also the impact toughness decreases owing to the high quenching martensite formation. Increasing the level of manganese addition, α phase of each alloy shifts to the bottom right according to the CCT diagram.

  16. Properties, microstructure and resistance to metal corrosion from pure runoff of supermartensitic stainless steel

    International Nuclear Information System (INIS)

    Zappa, S; Burgueno, A; Svoboda, H. G; Ramini de Rissone, M; Surian, E. S

    2008-01-01

    Supermartensitic stainless steels (AISM) are characterized by their very low carbon content, providing good tenacity and weldability. They also contain Ni as a stabilizing agent of the austenite and Mo to improve corrosion resistance. The weldability of these materials is fundamentally important for their applications, mainly in the gas and oil industries. The presence of CO 2 , H 2 S, water with a high solids content and condensed water in the production of hydrocarbons together with the large amounts of Cl in these aqueous phases make localized corrosion one of the mechanisms for the degradation of these steels while in service. The protective gases used in the semiautomatic welding process with heavy or tubular wires (GMAW, FCAW) affect the chemical composition of the deposits, particularly the contents of C, O and N, generating variations in their properties. The mechanical properties of these steels are usually optimized after a post-welding heat treatment (PWHT), which may also significantly affect the corrosion resistance of the welding deposits. This work studied the influence of the welding procedure (protective gas and PWHT) on corrosion resistance from pitting of the unalloyed AISM metal. Two test pieces of unalloyed metal were welded according to ANSI/AWS A5.22-95 with a GMAW process using a 1.2 mm diameter tubular wire with metal filling that deposits a supermartensitic stainless steel. The effect of the gas protection was evaluated, welding one of the test pieces with Ar- 5%He and the other with Ar-18%CO 2 . The effect of the PWHT was analyzed, for which samples were extracted from each welded test piece, which were thermally treated at 650 o C for 15 minutes, producing as-welded (AW) samples and with PWHT. The chemical composition for both welding conditions was determined. Microstructural characterization was carried out for the four conditions , using optic and scanning electron microscopy and X-ray diffraction, and the Vickers microhardness was

  17. Microstructure and bonding mechanism of Al/Ti bonded joint using Al-10Si-1Mg filler metal

    International Nuclear Information System (INIS)

    Sohn, Woong H.; Bong, Ha H.; Hong, Soon H.

    2003-01-01

    The microstructures and liquid state diffusion bonding mechanism of cp-Ti to 1050 Al using an Al-10.0wt.%Si-1.0wt.%Mg filler metal with 100 μm in thickness have been investigated at 620 deg. C under 1x10 -4 Torr. The effects of bonding process parameters on microstructure of bonded joint have been analyzed by using an optical microscope, AES, scanning electron microscopy and EDS. The interfacial bond strength of Al/Ti bonded joints was measured by the single lap shear test. The results show that the bonding at the interface between Al and filler metal proceeds by wetting the Al with molten filler metal, and followed by removal of oxide layer on surface of Al. The interface between Al and filler metal moved during the isothermal solidification of filler metal by the diffusion of Si from filler metal into Al layer. The interface between Al and filler metal became curved in shape with increasing bonding time due to capillary force at grain boundaries. The bonding at the interface between Ti and filler metal proceeds by the formation of two different intermetallic compound layers, identified as Al 5 Si 12 Ti 7 and Al 12 Si 3 Ti 5 , followed by the growth of the intermetallic compound layers. The interfacial bond strength at Al/Ti joint increased with increasing bonding time up to 25 min at 620 deg. C. However, the interfacial bond strength of Al/Ti joint decreased after bonding time of 25 min at 620 deg. C due to formation of cavities in Al near Al/intermetallic interfaces

  18. In situ synchrotron x-ray characterization of microstructure formation in solidification processing of Al-based metallic alloys

    International Nuclear Information System (INIS)

    Billia, Bernard; Nguyen-Thi, Henri; Mangelinck-Noel, Nathalie

    2010-01-01

    The microstructure formed during the solidification step has a major influence on the properties of materials processed by major techniques (casting, welding ...). In situ and real-time characterization by synchrotron X-ray imaging is the method of choice to unveil the dynamical formation of the solidification microstructure in metallic alloys, and thus provide precise data for the critical validation of the theoretical predictions that is needed for sound advancement of modeling and numerical simulation. After a description of the experimental procedure used at the European Synchrotron Radiation Facility (ESRF), dynamical phenomena in the formation of the grain structure and dendritic or equiaxed solidification microstructure in Al-based alloys are presented. Beyond fluid flow interaction, earth gravity induces stresses, deformation and fragmentation in the dendritic mush. Settling of dendrite arms and equiaxed grains thus occurs, in particular in the columnar to equiaxed transition. Other types of stresses and strains are caused by the mere formation of the solidification microstructure itself. In white-beam X-ray topography, stresses and strains are manifested by specific contrasts and breaking of the Laue images into several pieces. Finally, quantitative analysis of the grey level in radiographs enables the analysis of solute segregation, which noticeably results in solutal poisoning of growth when equiaxed grains are interacting. (author)

  19. Microstructure Analysis of Neutron Absorber Al/B4C Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Jianxin Lin

    2017-12-01

    Full Text Available The microstructure of Al/B4C metal matrix composites (MMCs used as neutron absorbers in both dry storage casks and wet storage pools of spent nuclear fuel was analyzed by SEM and TEM. A polishing method of a focused Ga+ ion beam was used to obtain an ideal sample surface with very low roughness, which was used to statistically analyze the distribution characteristics and size factor of B4C particles in the aluminum matrix. The area of B4C particles mainly ranged from 0 to 0.5 μm2, which was the proportion of 64.29%, 86.99% and 76.86% of total statistical results for the Al-15%B4C, Al-25%B4C and Al-30%B4C MMCs, respectively. The average area of B4C particles in the Al-15%B4C, Al-25%B4C and Al-30%B4C MMCs were about 1.396, 0.528 and 1.183 μm2, respectively. The nanoscale precipitates were analyzed by the element mappings in scanning transmission electron microscopy (STEM mode and electron energy loss spectroscopy (EELS mode, which included elliptic alloy precipitates with elemental Cu, Cr, Fe and Si, except for Al, and B4C nanoparticles with polygonal shape. The interface characteristics showed that the (021 crystal plane of B4C particle and (111 crystal plane of aluminum matrix grew together. The lattice misfit was about 1.68% for (111Al//(021B4C. The corrosion properties and corresponding mechanism of Al/B4C MMCs were investigated in an aqueous solution with 5000 ppm boric acid at 100 °C and atmospheric pressure, which showed that the mass increment rate was first decreased with increasing corrosion time and then increased.

  20. Microstructure and composition of rare earth-transition metal-aluminium-magnesium alloys

    Directory of Open Access Journals (Sweden)

    Lia Maria Carlotti Zarpelon

    2008-03-01

    Full Text Available The determination of the microstructure and chemical composition of La0.7-xPr xMg0.3Al 0.3Mn0.4Co0.5 Ni3.8 (0 < x < 0.7 metal hydride alloys has been carried out using scanning electron microscopy (SEM, energy dispersive X ray analysis (EDX and X ray diffraction analysis (XRD. The substitution of La with Pr changed the grain structure from equiaxial to columnar. The relative atomic ratio of rare earth to (Al, Mn, Co, Ni in the matrix phase was 1:5 (LaNi5-type structure. Magnesium was detected only in two other phases present. A grey phase revealed 11 at.% Mg and the concentration ratios of other elements indicated the composition to be close to PrMgNi4. A dark phase was very heterogeneous in composition, attributed to the as-cast state of these alloys. The phases identified by XRD analysis in the La0.7Mg0.3Al0.3Mn0.4Co 0.5Ni3.8 alloy were: La(Ni,Co5, LaAl(Ni,Co4, La2(Ni,Co7 and AlMn(Ni,Co2. Praseodymium favors the formation of a phase with a PuNi3-type structure. Cobalt substituted Ni in the structures and yielded phases of the type: Pr(Ni,Co5 and Pr(Ni,Co3.

  1. Microstructure, mechanical property and metal release of As-SLM CoCrW alloy under different solution treatment conditions.

    Science.gov (United States)

    Lu, Yanjin; Wu, Songquan; Gan, Yiliang; Zhang, Shuyuan; Guo, Sai; Lin, Junjie; Lin, Jinxin

    2015-03-01

    In the study, the microstructure, mechanical property and metal release behavior of selective laser melted CoCrW alloys under different solution treatment conditions were systemically investigated to assess their potential use in orthopedic implants. The effects of the solution treatment on the microstructure, mechanical properties and metal release were systematically studied by OM, SEM, XRD, tensile test, and ICP-AES, respectively. The XRD indicated that during the solution treatment the alloy underwent the transformation of γ-fcc to ε-hcp phase; the ε-hcp phase nearly dominated in the alloy when treated at 1200°C following the water quenching; the results from OM, SEM showed that the microstructural change was occurred under different solution treatments; solution at 1150°C with furnace cooling contributed to the formation of larger precipitates at the grain boundary regions, while the size and number of the precipitates was decreased as heated above 1100°C with the water quenching; moreover, the diamond-like structure was invisible at higher solution temperature over 1150°C following water quenching; compared with the furnace cooling, the alloy quenched by water showed excellent mechanical properties and low amount of metal release; as the alloy heated at 1200°C, the mechanical properties of the alloy reached their optimum combination at UTS=1113.6MPa, 0.2%YS=639.5MPa, and E%=20.1%, whilst showed the lower total quantity of metal release. It is suggested that a proper solution treatment is an efficient strategy for improving the mechanical properties and corrosion resistance of As-SLM CoCrW alloy that show acceptable tensile ductility. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Effect of Dynamic Reheating Induced by Weaving on the Microstructure of GTAW Weld Metal of 25% Cr Super Duplex Stainless Steel Weld Metal

    Directory of Open Access Journals (Sweden)

    Hee-Joon Sung

    2017-11-01

    Full Text Available The importance of the additional growth and/or transformation of the austenite phase that occurs in weld metals of super duplex stainless steel upon reheating is known. However, the effects have not been fully investigated, especially with respect to reheating induced by weaving during single-pass welding. In this work, bead-on-pipe gas tungsten arc welding (GTAW was conducted on super duplex stainless steel to understand the effect of weaving on the microstructure of weld metal. Microstructural analysis, electron backscatter diffraction (EBSD, and focused ion beam transmission electron microscopy (FIB-TEM were carried out to investigate the relationship between weaving and microstructural change. The weaving of GTAW produced a dynamic reheated area just before the weld bead during welding. It was revealed that extensive reheated weld existed even after one welding pass, and that the content of the austenite phase in the reheated area was higher than that in the non-reheated area, indicating the existence of a large quantity of intragranular austenite phase. In addition, the Cr2N content in the reheated area was lower than that in the non-reheated area. This reduction of Cr2N was closely related to the reheating resulting from weaving. TEM analysis revealed that Cr2N in the non-reheated area was dispersed following heating and transformed to secondary austenite.

  3. Chemical and Microstructural Changes in Metallic and Ceramic Materials Exposed to Venusian Surface Conditions

    Science.gov (United States)

    Costa, Gustavo C. C.; Jacobson, Nathan S.; Lukco, Dorothy; Hunter, Gary W.; Nakley, Leah; Radoman-Shaw, Brandon G.; Harvey, Ralph P.

    2017-01-01

    The chemical and microstructural behavior of steels (304, 310, 316, and 1018), nickel-based alloys (beta-NiAl, G30, and 625), gold, coatings (4YSZ, SilcoNert(TradeMark) 1040 (SilcoTek Co.), Dursan(TradeMark)? (SilcoTek Co.), and porcelain), and bulk ceramics (alpha-Al2O3, fused quartz, beta-SiC, and alpha-Si3N4) were probed after exposure to supercritical fluid with temperature, pressure, and composition mimicking the Venus lower atmosphere. Exposures were carried out in the Glenn Extreme Environments Rig (GEER) chamber with the Venusian gas mixture (96.5% CO2, 3.5% N2, 30 ppm H2O, 150 ppm SO2, 28 ppm CO, 15 ppm OCS, 3 ppm H2S, 0.5 ppm HCl, and 5 ppb HF) at 92 bar (1330 psi) and 467 C (873 F) for durations of 10 and 42 days. An additional 21-day exposure was done to stainless steel uncoated and coated with SilcoNert(TradeMark) and Dursan(TradeMark). Samples were characterized before and after the experiment by gravimetric analysis, X-ray diffraction, X-ray photoelectron and Auger electron spectroscopies, and cross section electron microscopy analysis. All steels exposed for 10 and 42 days formed double-layered scales consisting mainly of metal (Cr, Fe, Ni) oxides and sulfides showing different chemistry, microstructure, and crystalline phases. The alloys G30 and 625 formed double-layered scales consisting mainly of nickel sulfides. After 10 days, the beta-NiAl exhibited no detectable scale, suggesting only a very thin film was formed. The 304 and 316 stainless steels coated with 4YSZ that were exposed for 10 and 42 days exhibited no significant oxidation. Steel 1018 coated with 4YSZ exhibited a corrosion scale of iron and/or chromium oxide formed at the base of the alloy. The 304 steel coated with porcelain did not exhibit corrosion, although the coating exhibited recession. SilcoNert(TradeMark) exposed for 10 and 42 days exhibited recession, although no oxidation was found to occur at the base of the alloy. Stainless steel 316 coated with Dursan

  4. Microstructure control and engineering characterization of super-α2 titanium aluminide alloys

    International Nuclear Information System (INIS)

    Wang, Wego; Wells, G.H.

    1993-01-01

    Various microstructures evolved during four different heat treatments and the engineering characteristics of respective microstructure of a super-α 2 titanium aluminide alloy were studied. This alloy was consolidated by the rapid omnidirectional compaction (ROC) process of prealloyed Ti-25Al-10Nb-3V-1Mo. The process-microstructure-property relationships of this alloy and five other similar super-α 2 alloys were investigated, reviewed and compared. The constituent phase morphology has profound effects on the mechanical properties. Three rules regarding these effects are discussed. However, the crack nucleation and propagation during the fracture deformation are constituent phase morphology independent. High-temperature fracture mechanisms are discussed. The ROC'ed alloy has better mechanical properties than that of a hot-isostatically pressed alloy

  5. Characterisation of microstructure, mechanical and corrosion properties of pulsed MIG welded modified P91 steel weld metal

    Science.gov (United States)

    Sundararaj, P.; Muthukumar, M.

    2018-02-01

    Varying the shielding gas composition with argon and carbon dioxide influences the properties of the weldments which are evaluated using microstructural, micro-hardness and corrosion studies. The modified P91 steel samples are welded by Pulsed Metal Inert Gas welding process with different shielding gas mixture, i.e., 95%Ar-5%CO2, 80%Ar-20%CO2 and 60%Ar- 40%CO2. The welded steels are studied metallographically by observing microstructures at three different regions namely at the base metal, Heat Affected Zone (HAZ) and the Weld zone. Hardness measurements are also done using Vicker’s micro-hardness tester. Corrosion studies in acidic media (sulphuric and nitric acid media of four different normalities 0.5, 1.0,1.5 and 2.0) are done in the welded region and the parent metal to compare the corrosion resistance. Of all the welded samples, welds made with the shielding gas composition of 95%Ar-5%CO2 exhibits good corrosion resistance over the other two welds while the weld made with the shielding gas composition of 60%Ar -40%, shows very poor corrosion resistance.

  6. Effects of thermal aging on the microstructure of Type-II boundaries in dissimilar metal weld joints

    Science.gov (United States)

    Yoo, Seung Chang; Choi, Kyoung Joon; Bahn, Chi Bum; Kim, Si Hoon; Kim, Ju Young; Kim, Ji Hyun

    2015-04-01

    In order to investigate the effects of long-term thermal aging on the microstructural evolution of Type-II boundary regions in the weld metal of Alloy 152, a representative dissimilar metal weld was fabricated from Alloy 690, Alloy 152, and A533 Gr.B. This mock-up was thermally aged at 450 °C to accelerate the effects of thermal aging in a nuclear power plant operation condition (320 °C). The microstructure of the Type-II boundary region of the weld root, which is parallel to and within 100 μm of the fusion boundary and known to be more susceptible to material degradation, was then characterized after different aging times using a scanning electron microscope equipped with an energy dispersive X-ray spectroscope for micro-compositional analysis, electron backscattered diffraction detector for grain and grain boundary orientation analysis, and a nanoindenter for measurement of mechanical properties. Through this, it was found that a steep compositional gradient and high grain average misorientation is created in the narrow zone between the Type-II and fusion boundaries, while the concentration of chromium and number of low-angle grain boundaries increases with aging time. A high average hardness was also observed in the same region of the dissimilar metal welds, with hardness peaking with thermal aging simulating an operational time of 15 years.

  7. Effect of rolling deformation on the microstructure of bulk Cu60Zr20Ti20 metallic glass and its crystallization

    DEFF Research Database (Denmark)

    Cao, Q.P.; Li, J.F.; Zhou, Y.H.

    2006-01-01

    Bulk Cu60Zr20Ti20 metallic glass has been rolled at room temperature (RT) and cryogenic temperature (CIF) up to 97% in thickness reduction, and the dependences of microstructure on the strain and temperature have been investigated. It is revealed that as the deformation proceeds below a critical...... thickness reduction, which is 87% at RT and 89% at CT, only the shear band density and the free-volume content increase, whereas the thermal stability of the deformed glass remains unchanged. Deformation above the critical thickness reduction results in phase separation plus nanocrystallization at RT...

  8. Hydride Microstructure at the Metal-Oxide Interface of Zircaloy-4 from H.B. Robinson Nuclear Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Cinbiz, Mahmut N [ORNL; Edmondson, Philip D [ORNL; Terrani, Kurt A [ORNL

    2017-01-01

    This study investigates the hydride rim microstructure at the metal-oxide interface of Zircaloy-4 cladding segment removed from H.B. Robinson Nuclear Reactor by utilizing high resolution electron microscopy techniques with energy dispersive x-ray spectroscopy at Oak Ridge National Laboratory under the NSUF Rapid Turnout Experiment program. A complex stacking and orientation of hydride platelets has been observed below the sub-oxide layer. Furthermore, radial hydride platelets have been observed. EDS signals of both Fe and Cr has been reduced within hydrides whereas EDS signal of Sn is unaffected.

  9. Decomposition of ferrite in commercial superduplex stainless steel weld metals; microstructural transformations above 700 °C

    Science.gov (United States)

    Gregori, A.; Nilsson, J.-O.

    2002-04-01

    The microstructural stability at temperatures above 700 °C of weld metal of type 29Cr-8Ni-2Mo-0.39N and weld metal of type 25Cr-10Ni-4Mo-0.28N has been compared. Multipass welding was employed using the gas tungsten arc welding technique with a shielding gas of Ar+2 pct N2. The quantitative assessment of the intermetallic phase was performed using automatic image analysis in the light optical microscope (LOM). Detailed microanalysis was also performed using scanning and transmission electron microscopy. A computer program developed by the authors was used to calculate a continuous cooling-temperature (CCT) diagram on the basis of the experimentally determined time-temperature-transformation (TTT) diagram. Thermodynamic calculations for estimating phase stabilities and for interpreting experimental observations were performed. It was found that weld metal of type 29Cr-8Ni-2Mo-0.39N was microstructurally more stable than weld metal of type 25Cr-10Ni-4Mo-0.28N. A lower molybdenum concentration and a higher nitrogen concentration in the former alloy could explain the higher stability with respect to the intermetallic phase. The higher nitrogen concentration also provides a rationale for the higher stability against the formation of secondary austenite in weld metal of type 29Cr-8Ni-2Mo-0.39N. This effect, which is associated with a lower thermodynamic driving force for precipitation of secondary austenite during multipass welding, can be explained by nitrogen-enhanced primary austenite formation.

  10. Microstructure and Mechanical Properties of Accumulative Roll-Bonded AA1050A/AA5005 Laminated Metal Composites

    Directory of Open Access Journals (Sweden)

    Frank Kümmel

    2016-03-01

    Full Text Available Laminated metal composites (LMCs with alternating layers of commercial pure aluminum AA1050A and aluminum alloy AA5005 were produced by accumulative roll-bonding (ARB. In order to vary the layer thickness and the number of layer interfaces, different numbers of ARB cycles (4, 8, 10, 12, 14 and 16 were performed. The microstructure and mechanical properties were characterized in detail. Up to 8 ARB cycles, the ultrafine-grained (UFG microstructure of the layers in the LMC evolves almost equally to those in AA1050A and AA5005 mono-material sheets. However, the grain size in the composites tends to have smaller values. Nevertheless, the local mechanical properties of the individual layers in the LMCs are very similar to those of the mono-material sheets, and the macroscopic static mechanical properties of the LMCs can be calculated as the mean value of the mono-material sheets applying a linear rule of mixture. In contrast, for more than 12 ARB cycles, a homogenous microstructure was obtained where the individual layers within the composite cannot be visually separated any longer; thus, the hardness is at one constant and a high level across the whole sheet thickness. This results also in a significant higher strength in tensile testing. It was revealed that, with decreasing layer thickness, the layer interfaces become more and more dominating.

  11. 3D Online Submicron Scale Observation of Mixed Metal Powder's Microstructure Evolution in High Temperature and Microwave Compound Fields

    Directory of Open Access Journals (Sweden)

    Dan Kang

    2014-01-01

    Full Text Available In order to study the influence on the mechanical properties caused by microstructure evolution of metal powder in extreme environment, 3D real-time observation of the microstructure evolution of Al-Ti mixed powder in high temperature and microwave compound fields was realized by using synchrotron radiation computerized topography (SR-CT technique; the spatial resolution was enhanced to 0.37 μm/pixel through the designed equipment and the introduction of excellent reconstruction method for the first time. The process of microstructure evolution during sintering was clearly distinguished from 2D and 3D reconstructed images. Typical sintering parameters such as sintering neck size, porosity, and particle size of the sample were presented for quantitative analysis of the influence on the mechanical properties and the sintering kinetics during microwave sintering. The neck size-time curve was obtained and the neck growth exponent was 7.3, which indicated that surface diffusion was the main diffusion mechanism; the reason was the eddy current loss induced by the external microwave fields providing an additional driving force for mass diffusion on the particle surface. From the reconstructed images and the curve of porosity and average particle size versus temperature, it was believed that the presence of liquid phase aluminum accelerated the densification and particle growth.

  12. The effect of actinides on the microstructural development in a metallic high-level nuclear waste form

    International Nuclear Information System (INIS)

    Keiser, D.D. Jr.; Sinkler, W.; Abraham, D.P.; Richardson, J.W. Jr.; McDeavitt, S.M.

    1999-01-01

    Waste forms to contain material residual from an electrometallurgical treatment of spent nuclear fuel have been developed by Argonne National Laboratory. One of these waste forms contains waste stainless steel (SS), fission products that are noble to the process (e.g., Tc, Ru, Pd, Rh), Zr, and actinides. The baseline composition of this metallic waste form is SS-15wt.% Zr. The metallurgy of this baseline alloy has been well characterized. On the other hand, the effects of actinides on the alloy microstructure are not well understood. As a result, SS-Zr alloys with added U, Pu, and/or Np have been cast and then characterized, using scanning electron microscopy, transmission electron microscopy, and neutron diffraction, to investigate the microstructural development in SS-Zr alloys that contain actinides. Actinides were found to congregate non-uniformally in a Zr(Fe,Cr,Ni) 2+x phase. Apparently, the actinides were contained in varying amounts in the different polytypes (C14, C15, and C36) of the Zr(Fe,Cr,Ni) 2+x phase. Heat treatment of an actinide-containing SS-15 wt.% Zr alloy showed the observed microstructure to be stable

  13. Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

    Science.gov (United States)

    FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

    2018-01-01

    To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

  14. Surface chemistry, microstructure and friction properties of some ferrous-base metallic glasses at temperatures to 750 C

    Science.gov (United States)

    Miyoshi, K.; Buckley, D. H.

    1982-01-01

    X-ray photoelectron spectroscopy analysis, transmission electron microscopy, diffraction studies, and sliding friction experiments were conducted with ferrous-base metallic glasses in sliding contact with aluminum oxide at temperatures from room to 750 C in a vacuum of 30 nPa. The results indicate that there is a significant temperature influence on the friction properties, surface chemistry, and microstructure of metallic glasses. The relative concentrations of the various constituents at the surface of the sputtered specimens were very different from the normal bulk compositions. Contaminants can come from the bulk of the material to the surface upon heating and impart boric oxide and silicon oxide at 350 C and boron nitride above 500 C. The coefficient of friction increased with increasing temperature to 350 C. Above 500 C the coefficient of friction decreased rapidly. The segregation of contaminants may be responsible for the friction behavior.

  15. Microstructural evolution during transient liquid phase bonding of Inconel 617 using Ni-Si-B filler metal

    International Nuclear Information System (INIS)

    Jalilian, F.; Jahazi, M.; Drew, R.A.L.

    2006-01-01

    The influence of process parameters on microstructural characteristics of transient liquid phase (TLP) bonded Inconel 617 alloy was investigated. Experiments were carried out at 1065 deg. C using nickel based filler metal (Ni-4.5% Si-3% B) with B as the melting point depressant (MPD) element. Two different thickness of interlayer and various holding times were employed. The influence of these processing parameters on the characteristics of the joint area particularly size, morphology and composition of precipitates was investigated. The presence of MoB, Mo 2 B, M 23 C 6 , TiC, M 23 (B, C) 6 and Ni 3 B precipitates in the diffusion layer and Ni 3 B, Ni 3 Si and Ni 5 Si 2 precipitates in the interlayer at the interface between the base metal and interlayer were demonstrated using electron back scattered diffraction (EBSD), energy dispersive spectrometry (EDS) and TEM

  16. Multi-scale Characterisation of the 3D Microstructure of a Thermally-Shocked Bulk Metallic Glass Matrix Composite

    Science.gov (United States)

    Zhang, Wei; Bodey, Andrew J.; Sui, Tan; Kockelmann, Winfried; Rau, Christoph; Korsunsky, Alexander M.; Mi, Jiawei

    2016-01-01

    Bulk metallic glass matrix composites (BMGMCs) are a new class of metal alloys which have significantly increased ductility and impact toughness, resulting from the ductile crystalline phases distributed uniformly within the amorphous matrix. However, the 3D structures and their morphologies of such composite at nano and micrometre scale have never been reported before. We have used high density electric currents to thermally shock a Zr-Ti based BMGMC to different temperatures, and used X-ray microtomography, FIB-SEM nanotomography and neutron diffraction to reveal the morphologies, compositions, volume fractions and thermal stabilities of the nano and microstructures. Understanding of these is essential for optimizing the design of BMGMCs and developing viable manufacturing methods.

  17. Magneto-Induced ac Electrical Permittivity of Metal-Dielectric Composites with a Two Characteristic Length Scales Periodic Microstructure

    International Nuclear Information System (INIS)

    Strelniker, Y.M.; Bergman, D.J.

    1998-01-01

    A new effect was recently predicted in conducting composites that have a periodic microstructure: an induced strongly anisotropic dc magneto-resistance. This phenomenon is already verified on high mobility n-GaAs films. Here we discuss the possibility of observing analogous behavior in the ac electric permittivity of a metal-dielectric composite with a periodic microstructure in the presence of a strong magnetic field. We developed new analytical and numerical methods to treat the low-frequency magneto-optical properties in composite media with both disordered and periodic conducting micro-structures. Those methods allow us to study composites with inclusions of arbitrary shape (and arbitrary volume fraction) at arbitrarily strong magnetic field. This is exploited in order to calculate an effective dielectric tensor for this system as a function of applied magnetic field and ac frequency. We show that in a non-dilute metal-dielectric composite medium the magneto-plasma resonance and the cyclotron resonance depend upon both the applied magnetic field as well as on the geometric shape of the inclusion. Near such a resonance, it is possible to achieve large values for the ratio of the off-diagonal-to-diagonal electric permittivity tensor components, ε xy /ε xx , (since ε xx →0, while ε xy ≠0), which is analogous to similar ratio of the resistivity tensor components, ρ xy /ρ xx , in the case of dc magneto-transport problem. Motivated by this observation and by results of previous studies of dc magneto-transport in composite conductors, we then performed a numerical study of the ac magneto-electric properties of a particular metal-dielectric composite film with a periodic columnar microstructure which has a two characteristic length scales. The unit cell of such composite is prepared as follows: We placed the conducting square (in cross section) rods (first characteristic length scale) along the perimeter of the unit cell in order to create a dielectric host

  18. Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

    International Nuclear Information System (INIS)

    Liu Yao; Wang Wenjing; Xie Jijia; Sun Shouguang; Wang Liang; Qian Ye; Meng Yuan; Wei Yujie

    2012-01-01

    Highlights: ► Welding zones by GTAW and GMAW are softer than the parent material Al5083. ► GTAW for Al5083 are mechanically more reliable than that welded by GMAW. ► GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

  19. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  20. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    International Nuclear Information System (INIS)

    Eghlimi, Abbas; Shamanian, Morteza; Eskandarian, Masoomeh; Zabolian, Azam; Szpunar, Jerzy A.

    2015-01-01

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  1. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada)

    2015-08-15

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  2. Mechanical Properties and Microstructural Characterization of Aged Nickel-based Alloy 625 Weld Metal

    Science.gov (United States)

    Silva, Cleiton Carvalho; de Albuquerque, Victor Hugo C.; Miná, Emerson Mendonça; Moura, Elineudo P.; Tavares, João Manuel R. S.

    2018-03-01

    The aim of this work was to evaluate the different phases formed during solidification and after thermal aging of the as-welded 625 nickel-based alloy, as well as the influence of microstructural changes on the mechanical properties. The experiments addressed aging temperatures of 650 and 950 °C for 10, 100, and 200 hours. The samples were analyzed by electron microscopy, microanalysis, and X-ray diffraction in order to identify the secondary phases. Mechanical tests such as hardness, microhardness, and Charpy-V impact test were performed. Nondestructive ultrasonic inspection was also conducted to correlate the acquired signals with mechanical and microstructural properties. The results show that the alloy under study experienced microstructural changes when aged at 650 °C. The aging was responsible by the dissolution of the Laves phase formed during the solidification and the appearance of γ″ phase within interdendritic region and fine carbides along the solidification grain boundaries. However, when it was aged at 950 °C, the Laves phase was continuously dissolved and the excess Nb caused the precipitation of the δ-phase (Ni3Nb), which was intensified at 10 hours of aging, with subsequent dissolution for longer periods such as 200 hours. Even when subjected to significant microstructural changes, the mechanical properties, especially toughness, were not sensitive to the dissolution and/or precipitation of the secondary phases.

  3. Microstructures and Mechanical Properties of Weld Metal and Heat-Affected Zone of Electron Beam-Welded Joints of HG785D Steel

    Science.gov (United States)

    Zhang, Qiang; Han, Jianmin; Tan, Caiwang; Yang, Zhiyong; Wang, Junqiang

    2016-12-01

    Vacuum electron beam welding (EBW) process was employed to butt weld 10-mm-thick HG785D high-strength steels. The penetration into the steel was adjusted by beam current. Microstructures at weld metal and heat-affected zone (HAZ) regions were comparatively observed. Mechanical properties of the EBWed joints including Vickers hardness, tensile and Charpy impact tests were evaluated. The results indicated that microstructures at the weld metal consisted of coarse lath martensite and a small amount of acicular martensite, while that in the HAZ was tempered sorbite and martensite. The grain size in the weld metal was found to be larger than that in the HAZ, and its proportion in weld metal was higher. The hardness in the weld metal was higher than the HAZ and base metal. The tensile strength and impact toughness in the HAZ was higher than that in the weld metal. All the behaviors were related to microstructure evolution caused by higher cooling rates and state of base metal. The fracture surfaces of tensile and impact tests on the optimized joint were characterized by uniform and ductile dimples. The results differed significantly from that obtained using arc welding process.

  4. Effect of inclusions on microstructure and toughness of deposited metals of self-shielded flux cored wires

    International Nuclear Information System (INIS)

    Zhang, Tianli; Li, Zhuoxin; Kou, Sindo; Jing, Hongyang; Li, Guodong; Li, Hong; Jin Kim, Hee

    2015-01-01

    The effect of inclusions on the microstructure and toughness of the deposited metals of self-shielded flux cored wires was investigated by optical microscopy, electron microscopy and mechanical testing. The deposited metals of three different wires showed different levels of low temperature impact toughness at −40 °C mainly because of differences in the properties of inclusions. The inclusions formed in the deposited metals as a result of deoxidation caused by the addition of extra Al–Mg alloy and ferromanganese to the flux. The inclusions, spherical in shape, were mixtures of Al 2 O 3 and MgO. Inclusions predominantly Al 2 O 3 and 0.3–0.8 μm in diameter were effective for nucleation of acicular ferrite. However, inclusions predominantly MgO were promoted by increasing Mg in the flux and were more effective than Al 2 O 3 inclusions of the same size. These findings suggest that the control of inclusions can be an effective way to improve the impact toughness of the deposited metal

  5. A review of recent advances on the effects of microstructural refinement and nano-catalytic additives on the hydrogen storage properties of metal and complex hydrides

    Energy Technology Data Exchange (ETDEWEB)

    Varin, R. A.; Zbroniec, L. [University of Waterloo, Department of Mechanical and Mechatronics Engineering, Waterloo, Ontario (Canada); Polanski, M.; Bystrzycki, J. [Faculty of Advanced Technology and Chemistry, Military University of Technology, Warsaw (Poland)

    2011-07-01

    The recent advances on the effects of microstructural refinement and various nano-catalytic additives on the hydrogen storage properties of metal and complex hydrides obtained in the last few years in the allied laboratories at the University of Waterloo (Canada) and Military University of Technology (Warsaw, Poland) are critically reviewed in this paper. The research results indicate that microstructural refinement (particle and grain size) induced by ball milling influences quite modestly the hydrogen storage properties of simple metal and complex metal hydrides. On the other hand, the addition of nanometric elemental metals acting as potent catalysts and/or metal halide catalytic precursors brings about profound improvements in the hydrogen absorption/desorption kinetics for simple metal and complex metal hydrides alike. In general, catalytic precursors react with the hydride matrix forming a metal salt and free nanometric or amorphous elemental metals/intermetallics which, in turn, act catalytically. However, these catalysts change only kinetic properties i.e. the hydrogen absorption/desorption rate but they do not change thermodynamics (e.g., enthalpy change of hydrogen sorption reactions). It is shown that a complex metal hydride, LiAlH{sub 4}, after high energy ball milling with a nanometric Ni metal catalyst and/or MnCl{sub 2} catalytic precursor, is able to desorb relatively large quantities of hydrogen at room temperature, 40 and 80 {sup o}C. This kind of behavior is very encouraging for the future development of solid state hydrogen systems. (authors)

  6. Effects of interface formation kinetics on the microstructural properties of wear-resistant metal-matrix composites

    International Nuclear Information System (INIS)

    Ilo, S.; Just, Ch.; Badisch, E.; Wosik, J.; Danninger, H.

    2010-01-01

    Research highlights: The dissolution reaction kinetics and the formation of intermediate layers of tungsten carbides in Ni-(Cr)-B-Si matrices were studied in liquid-phase sintering with well-defined temperature/time relationship. → The internal intermediate layer formation, close to the original primary tungsten carbide showed diffusion-controlled kinetic (∼t 0.5 ), whereas the outside layer thickness formation, proportional to the processing time (∼t), was formed by the subsequent eutectic reaction of the Ni-(Cr)-B-Si matrix with the WC/W 2 C component. → Cr-addition in the matrix highly influences the inner layer thickness caused probably by increasing the C-diffusion rate, whereas the outer layer thickness was not dependent on the initial Cr-content in the matrix. Generally, the Cr-addition in the Ni-based matrix increased the hardness and elastic modulus of the intermediate phases along the carbide/matrix interface. → The different microstructure gradients are depended mainly on the interface growth kinetics. → The intermediate layers are hard phases (carbides, borides or carbo-borides). → The hardness of the carbide/matrix interface area is significantly lower as the hardness of the original primary tungsten carbides. - Abstract: Hard-particle metal-matrix composites (MMC) are generally used to increase the lifetime of machinery equipment exposed to severe wear conditions. Depending on the manufacturing technology, dissolution reactions of hard phases undergo different temperature/time profiles during processing affecting the microstructure and mechanical properties of the MMCs. Therefore, quantification of the carbide dissolution effects on the microstructure and micro-mechanical properties is the key to success in the development and optimisation of MMCs. Dissolution kinetics of WC/W 2 C in Ni-based matrices were determined in the liquid-sintering with a well-defined temperature/time profile. Microscopic evaluation of the samples showed two

  7. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Directory of Open Access Journals (Sweden)

    Sánchez, A.

    2010-12-01

    Full Text Available This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal.

    En este estudio se analiza la influencia que el uso de una cámara de soldadura de gas inerte tiene sobre la microestructura y las propiedades mecánicas de las soldaduras TIG en el acero inoxidable austenítico AISI-316L cuando se emplean AISI ER316L, AISI 308L e Inconel 625 como materiales de aporte. Cuando se compara con el típico proceso de TIG, el uso de una cámara de gas inerte induce cambios en la microestructura, incrementando la presencia de ferrita vermicular y de laminillas de ferrita, resultando en un aumento del límite elástico y una pérdida de dureza. Su influencia sobre otras características de las soldaduras como la carga de rotura depende de la composición del material de aporte. La mejor combinación de propiedades mecánicas se obtuvo usando el Inconel 625 como material de aporte y soldando en la cámara de gas inerte.

  8. Electrical characterization of FIB processed metal layers for reliable conductive-AFM on ZnO microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Pea, M. [Istituto di Fotonica e Nanotecnologie - CNR, Roma 00156 (Italy); Maiolo, L. [Istituto per la Microelettronica e i Microsistemi - CNR, Roma 00133 (Italy); Giovine, E. [Istituto di Fotonica e Nanotecnologie - CNR, Roma 00156 (Italy); Rinaldi, A. [University of L’Aquila, International Research Center for Mathematics & Mechanics of Complex System (MEMOCS), 04012, Cisterna di Latina (Italy); ENEA, C.R. Casaccia, Santa Maria di Galeria, 00123 Rome (Italy); Araneo, R. [Sapienza University of Rome, 00185 Rome (Italy); Notargiacomo, A., E-mail: andrea.notargiacomo@ifn.cnr.it [Istituto di Fotonica e Nanotecnologie - CNR, Roma 00156 (Italy)

    2016-05-15

    Graphical abstract: - Highlights: • Contact resistance between conductive AFM tip and different metals is investigated. • FIB processed Ti and Cr areas have larger resistance than as deposited films. • Gold displays low and ohmic tip-sample resistance even after FIB processing. • Au/Ti stack on top of ZnO pillars allows reliable I–V characterization by C-AFM. - Abstract: We report on the conductive-atomic force microscopy (C-AFM) study of metallic layers in order to find the most suitable configuration for electrical characterization of individual ZnO micro-pillars fabricated by focused ion beam (FIB). The electrical resistance between the probe tip and both as deposited and FIB processed metal layers (namely, Cr, Ti, Au and Al) has been investigated. Both chromium and titanium evidenced a non homogenous and non ohmic behaviour, non negligible scanning probe induced anodic oxidation associated to electrical measurements, and after FIB milling they exhibited significantly higher tip-sample resistance. Aluminium had generally a more apparent non conductive behaviour. Conversely, gold films showed very good tip-sample conduction properties being less sensitive to FIB processing than the other investigated metals. We found that a reliable C-AFM electrical characterization of ZnO microstructures obtained by FIB machining is feasible by using a combination of metal films as top contact layer. An Au/Ti bilayer on top of ZnO was capable to sustain the FIB fabrication process and to form a suitable ohmic contact to the semiconductor, allowing for reliable C-AFM measurement. To validate the consistency of this approach, we measured the resistance of ZnO micropillars finding a linear dependence on the pillar height, as expected for an ohmic conductor, and evaluated the resistivity of the material. This procedure has the potential to be downscaled to nanometer size structures by a proper choice of metal films type and thickness.

  9. Electrical characterization of FIB processed metal layers for reliable conductive-AFM on ZnO microstructures

    International Nuclear Information System (INIS)

    Pea, M.; Maiolo, L.; Giovine, E.; Rinaldi, A.; Araneo, R.; Notargiacomo, A.

    2016-01-01

    Graphical abstract: - Highlights: • Contact resistance between conductive AFM tip and different metals is investigated. • FIB processed Ti and Cr areas have larger resistance than as deposited films. • Gold displays low and ohmic tip-sample resistance even after FIB processing. • Au/Ti stack on top of ZnO pillars allows reliable I–V characterization by C-AFM. - Abstract: We report on the conductive-atomic force microscopy (C-AFM) study of metallic layers in order to find the most suitable configuration for electrical characterization of individual ZnO micro-pillars fabricated by focused ion beam (FIB). The electrical resistance between the probe tip and both as deposited and FIB processed metal layers (namely, Cr, Ti, Au and Al) has been investigated. Both chromium and titanium evidenced a non homogenous and non ohmic behaviour, non negligible scanning probe induced anodic oxidation associated to electrical measurements, and after FIB milling they exhibited significantly higher tip-sample resistance. Aluminium had generally a more apparent non conductive behaviour. Conversely, gold films showed very good tip-sample conduction properties being less sensitive to FIB processing than the other investigated metals. We found that a reliable C-AFM electrical characterization of ZnO microstructures obtained by FIB machining is feasible by using a combination of metal films as top contact layer. An Au/Ti bilayer on top of ZnO was capable to sustain the FIB fabrication process and to form a suitable ohmic contact to the semiconductor, allowing for reliable C-AFM measurement. To validate the consistency of this approach, we measured the resistance of ZnO micropillars finding a linear dependence on the pillar height, as expected for an ohmic conductor, and evaluated the resistivity of the material. This procedure has the potential to be downscaled to nanometer size structures by a proper choice of metal films type and thickness.

  10. Effect of periodic temperature variations on the microstructure of neutron-irradiated metals

    DEFF Research Database (Denmark)

    Zinkle, S.J.; Hashimoto, N.; Hoelzer, D.T.

    2002-01-01

    Specimens of pure copper, a high purity austenitic stainless steel, and V–4Cr–4Ti were exposed to eight cycles of either constant temperature or periodic temperature variations during neutron irradiation in the High Flux Isotopes Reactor to a cumulative damage level of 4–5 displacements per atom.......-induced microstructural features consisted of dislocation loops, stacking fault tetrahedra and voids in the stainless steel, Ti-rich precipitates in the V alloy, and voids (along with a low density of stacking fault tetrahedra) in copper........ Specimens exposed to periodic temperature variations experienced a low temperature (360 °C) during the initial 10% of accrued dose in each of the eight cycles, and a higher temperature (520 °C) during the remaining 90% of accrued dose in each cycle. The microstructures of the irradiated stainless steel...... and V–4Cr–4Ti were qualitatively similar to companion specimens that were continuously maintained at 520 °C during the entire irradiation. The microstructural observations on pure copper irradiated at a constant temperature of 340 °C in this experiment are also summarized. The main radiation...

  11. Influence of heat treatment on the microstructure and mechanical properties of Alloy 718 base metal and weldments

    International Nuclear Information System (INIS)

    Mills, W.J.

    1979-06-01

    Effect of heat treatment on the metallurgical structure and tensile properties of three heats of Alloy 718 base metal and an Alloy 718 GTA weldment were characterized. Heat treatments employed were the conventional (ASTM A637) precipitation treatment and a modified precipitation treatment designed to improve the toughness of the weldments. The GTA weldments were characterized in the as-welded condition. Light microscopy, thin foil, and surface replica electron microscopy revealed that the microstructure of this superalloy was sensitive to heat treatment and heat-to-heat variations. The modified aging treatment resulted in a larger grain size and a more homogeneous microstructure than the conventional treatments. The morphology of the primary strengthening γ phase was found to be finer and more closely spaced in the conventionally treated condition. Room and elevated temperature tensile testing revealed that the strength of the conventionally treated alloy was generally superior to that of the modified material. The conventional aging treatment resulted in greater heat-to-heat variations in tensile properties. This behavior was correlated with variations in the microstructure resulting from the precipitation heat treatments. The precipitate morphology of the GTA weldments was sensitive to heat treatment. The Laves phase was present in the interdendritic regions of both heat-treated welds. The modified aging treatment reduced the amount of Laves phase present in the weld zone. Room and elevated temperature tensile properties of the precipitation hardened weldments were relatively insensitive to heat treatment, suggesting that reduction in Laves phase from the weld zone had essentially no effect on tensile properties. As-welded GTA weldments exhibited lower strength levels and higher ductility values than heat-treated welds

  12. Wafer-scale laser lithography. I. Pyrolytic deposition of metal microstructures

    International Nuclear Information System (INIS)

    Herman, I.P.; Hyde, R.A.; McWilliams, B.M.; Weisberg, A.H.; Wood, L.L.

    1982-01-01

    Mechanisms for laser-driven pyrolytic deposition of micron-scale metal structures on crystalline silicon have been studied. Models have been developed to predict temporal and spatial propeties of laser-induced pyrolytic deposition processes. An argon ion laser-based apparatus has been used to deposit metal by pyrolytic decomposition of metal alkyl and carbonyl compounds, in order to evaluate the models. These results of these studies are discussed, along with their implications for the high-speed creation of micron-scale metal structures in ultra-large scale integrated circuit systems. 4 figures

  13. The Evolution of the Weld Metal Microstructures in Dissimilar Titanium Welds Based on Al and Mo Equivalents

    Science.gov (United States)

    Tsai, Yun-Da; Hsieh, Cheng-Ta; Shiue, Ren-Kae; Tsay, Leu-Wen

    2017-12-01

    CO2 laser welding of Ti-15V-3Cr-3Al-3Sn to Ti-4.5Al-3V-2Fe-2Mo was conducted in the study. The notched fracture and microstructures of the weld metal (WM) with various post-weld aging treatments were studied. In the as-welded sample, the WM comprised only β phase, which was relatively soft and ductile. Moreover, the phase constituent of the as-welded WM was related to the Al and Mo equivalents and further compared with other welds. The microstructural morphologies and microhardness of the WMs of dissimilar welds exhibited significant changes after post-weld aging at distinct temperatures. Increasing the Al equivalent ([Al]EQ) of the WM caused an increased response to age-hardening during post-weld aging treatments. When the aging temperature was increased from 426 to 593 °C, the α precipitates in the WM grew in size, causing a decrease in hardness, but an improvement in toughness.

  14. Microstructure-tunable highly conductive graphene-metal composites achieved by inkjet printing and low temperature annealing

    Science.gov (United States)

    Zhao, Jie; Song, Man; Wen, Chenyu; Majee, Subimal; Yang, Dong; Wu, Biao; Zhang, Shi-Li; Zhang, Zhi-Bin

    2018-03-01

    We present a method for fabricating highly conductive graphene-silver composite films with a tunable microstructure achieved by means of an inkjet printing process and low temperature annealing. This is implemented by starting from an aqueous ink formulation using a reactive silver solution mixed with graphene nanoplatelets (GNPs), followed by inkjet printing deposition and annealing at 100 °C for silver formation. Due to the hydrophilic surfaces and the aid of a polymer stabilizer in an aqueous solution, the GNPs are uniformly covered with a silver layer. Simply by adjusting the content of GNPs in the inks, highly conductive GNP/Ag composites (>106 S m-1), with their microstructure changed from a large-area porous network to a compact film, is formed. In addition, the printed composite films show superior quality on a variety of unconventional substrates compared to its counterpart without GNPs. The availability of composite films paves the way to the metallization in different printed devices, e.g. interconnects in printed circuits and electrodes in energy storage devices.

  15. Fabrication of AZ31/MWCNTs Surface Metal Matrix Composites by Friction Stir Processing: Investigation of Microstructure and Mechanical Properties

    Science.gov (United States)

    Arab, Seyed Mohammad; Zebarjad, Seyed Mojtaba; Jahromi, Seyed Ahmad Jenabali

    2017-11-01

    The surface metal matrix composites of AZ31 Mg alloy reinforced with multiwall carbon nanotubes (MWCNTs) have been fabricated through the friction stir processing by a conventional and two stepped tools. The microstructure and mechanical properties of fabricated composites were studied by optical and electron microscopy, microhardness and tensile tests, respectively. The processing has developed a fine-grain structure along with good distribution of reinforcements. The hardness and tensile strength of fabricated MWCNT/AZ31 composites are generally higher than as-received and FSPed samples. The accumulative effect of grain refinement and reinforcing nanotubes is assumed to be the reason for increasing the ductility after friction stir processing. The hardness is nearly doubled for FSPed samples and some more for nanocomposites compared with the as-received sample. The elongation of nanocomposites is about two times greater than that of the as-rolled sample. The speed ratio, pass number and CNT amount are three important factors influencing the resulting microstructure and mechanical properties. The stepped tools also give a more uniform distribution of reinforcement and higher grain refinement.

  16. Electrical characterization of FIB processed metal layers for reliable conductive-AFM on ZnO microstructures

    Science.gov (United States)

    Pea, M.; Maiolo, L.; Giovine, E.; Rinaldi, A.; Araneo, R.; Notargiacomo, A.

    2016-05-01

    We report on the conductive-atomic force microscopy (C-AFM) study of metallic layers in order to find the most suitable configuration for electrical characterization of individual ZnO micro-pillars fabricated by focused ion beam (FIB). The electrical resistance between the probe tip and both as deposited and FIB processed metal layers (namely, Cr, Ti, Au and Al) has been investigated. Both chromium and titanium evidenced a non homogenous and non ohmic behaviour, non negligible scanning probe induced anodic oxidation associated to electrical measurements, and after FIB milling they exhibited significantly higher tip-sample resistance. Aluminium had generally a more apparent non conductive behaviour. Conversely, gold films showed very good tip-sample conduction properties being less sensitive to FIB processing than the other investigated metals. We found that a reliable C-AFM electrical characterization of ZnO microstructures obtained by FIB machining is feasible by using a combination of metal films as top contact layer. An Au/Ti bilayer on top of ZnO was capable to sustain the FIB fabrication process and to form a suitable ohmic contact to the semiconductor, allowing for reliable C-AFM measurement. To validate the consistency of this approach, we measured the resistance of ZnO micropillars finding a linear dependence on the pillar height, as expected for an ohmic conductor, and evaluated the resistivity of the material. This procedure has the potential to be downscaled to nanometer size structures by a proper choice of metal films type and thickness.

  17. Laser metal deposition of Ti6Al4V: A study on the effect of laser power on microstructure and microhardness

    CSIR Research Space (South Africa)

    Mahamood, RM

    2013-03-01

    Full Text Available The effect of laser power on the resulting microstructure and microhardness of laser metal deposited Ti6Al4V powder on Ti6Al4V substrate has been investigated. The tracks were deposited using 99.6 % pure Ti6Al4V powder of particle size ranging...

  18. Phase Composition and Microstructure of Hot-Pressing Sintered Ti2AlN Metal-Ceramic Bulk Material

    Directory of Open Access Journals (Sweden)

    LIANG Suying

    2017-06-01

    Full Text Available Ti2AlN metal-ceramic bulk material was fabricated by hot-pressing sintering (HPS using TiN, Ti and Al powder in a stoichiometric ratio of 1:1:1.03 after mechanical mixing. XRD, SEM and TEM were employed to investigate the phase composition and microstructures of the products. The results show that the high purity Ti2AlN can be obtained by HPS at 1300 ℃ for 2.5 h. The sintered Ti2AlN presented a hexagonal system layered structure with an anisotropy. Twins are found in the Ti2AlN. There were a few nano-scale TiN particles in the products.

  19. Computational and Experimental Studies of Microstructure-Scale Porosity in Metallic Fuels for Improved Gas Swelling Behavior

    Energy Technology Data Exchange (ETDEWEB)

    Mllett, Paul [Univ. of Arkansas, Fayetteville, AR (United States); McDeavitt, Sean [Texas A & M Univ., College Station, TX (United States); Deo, Chaitanya [Georgia Inst. of Technology, Atlanta, GA (United States); Mariani, Robert [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2018-01-29

    This proposal will investigate the stability of bimodal pore size distributions in metallic uranium and uranium-zirconium alloys during sintering and re-sintering annealing treatments. The project will utilize both computational and experimental approaches. The computational approach includes both Molecular Dynamics simulations to determine the self-diffusion coefficients in pure U and U-Zr alloys in single crystals, grain boundaries, and free surfaces, as well as calculations of grain boundary and free surface interfacial energies. Phase-field simulations using MOOSE will be conducted to study pore and grain structure evolution in microstructures with bimodal pore size distributions. Experiments will also be performed to validate the simulations, and measure the time-dependent densification of bimodal porous compacts.

  20. Thermo-mechanically induced texture evolution and micro-structural change of aluminum metallization

    DEFF Research Database (Denmark)

    Brincker, Mads; Walter, Thomas; Kristensen, Peter Kjær

    2018-01-01

    During operation of high power electronic chips the topside metallization is subjected to cyclic compressive and tensile stresses leading to unwanted thermo-mechanical fatigue of the metallization layer. The stress is caused by the difference in the thermal expansion coefficients of the metalliza...

  1. Microstructure characterization of laser-deposited titanium carbide and zirconium-based titanium metal matrix composites

    CSIR Research Space (South Africa)

    Ochonogor, OF

    2012-09-01

    Full Text Available . In this work, the technique is used to fabricate metal matrix composites (MMCs) by using an elementally blended feedstock combining metal and ceramic powders in the melt pool, which melt and solidify to create the required morphology. Ti6Al4V + TiC MMCs were...

  2. Weld microstructure in cast AlSi9/SiC(p metal matrix composites

    Directory of Open Access Journals (Sweden)

    J. Wysocki

    2009-04-01

    Full Text Available Welded joint in cast AlSi9/SiC/20(p metal matrix composite by manual TIG arc welding using AlMg5 filler metal has been described inhis paper. Cooling curves have been stated, and the influence in distribution of reinforced particles on crystallization and weldmicrostructure. Welded joint mechanical properties have been determined: hardness and tensile.

  3. Influence of initial microstructure of aluminium alloy charge after its melting on the hard metal inherited structure

    Directory of Open Access Journals (Sweden)

    Г. О. Іванов

    2016-07-01

    Full Text Available Metal properties heredity in the chain- initial hard state > liquid state > final solidified state has always been interesting for metallurgists. It is known that after the primary melting of charge there occurs microheterogenеous non-equilibrium melt with crystal-like groups of atoms and disordered area in it. With increase in temperature the melt approaches the equilibrium microhomogeneous state. The aim of this work is to study the charge microstructure influence on melt fluidity in the light of quasi-crystal model of liquid structure. Influence of isothermal heating on fluidity of aluminium melt, smelted from fine-grained and coarse-grained charge has been investigated. It has been stated that for coarse-grained metal additional melting of crystallization «genes» takes place in 1,4-quick time, as compared to fine-grained. The coefficients of exponential function for our experimental data have been calculated. It has been stated that the exponent depends on the charge microstructure, and multiplier depends on the soaking temperature. On the basis of A. Einstein equation for the calculation of liquid viscosity from the known fraction of admixtures and clean liquid viscosity an analogical equation for fluidity and calculation of quasi-crystals volume share in the melt have been derived. It has been found that the charge grain size affects the speed of quasi-crystals additional melting in the melt. The reference amount of quasi-crystals at the initial moment of large- and fine-grained charge melting has been calculated from our metallographic, experimental and estimated data

  4. Microstructure and High Temperature Mechanical Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Metal Injection Molding Process

    Science.gov (United States)

    Lee, Kee-Ahn; Gwon, Jin-Han; Yoon, Tae-Sik

    2018-02-01

    This study investigated the microstructure and the room and high temperature mechanical properties of Fe-Cr-B alloy manufactured by metal injection molding. In addition, hot isostatic pressing was performed to increase the density of the material, and a comparison of properties was made. Microstructural observation confirmed a bi-continuous structure composed of a three-dimensional network of α-Fe phase and (Cr,Fe)2B phase. The HIPed specimen featured a well-formed adhesion between the α-Fe phase and boride, and the number of fine pores was significantly reduced. The tensile results confirmed that the HIPed specimen (RT to 900 °C) had higher strengths compared to the as-sintered specimen, and the change of elongation starting from 700 °C was significantly greater in the HIPed specimen. Fractography suggested that cracks propagated mostly along the interface between the α-Fe matrix and boride in the as-sintered specimen, while direct fracture of boride was observed in addition to interface separation in the HIPed specimen.

  5. Microstructure and High Temperature Mechanical Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Metal Injection Molding Process

    Science.gov (United States)

    Lee, Kee-Ahn; Gwon, Jin-Han; Yoon, Tae-Sik

    2018-03-01

    This study investigated the microstructure and the room and high temperature mechanical properties of Fe-Cr-B alloy manufactured by metal injection molding. In addition, hot isostatic pressing was performed to increase the density of the material, and a comparison of properties was made. Microstructural observation confirmed a bi-continuous structure composed of a three-dimensional network of α-Fe phase and (Cr,Fe)2B phase. The HIPed specimen featured a well-formed adhesion between the α-Fe phase and boride, and the number of fine pores was significantly reduced. The tensile results confirmed that the HIPed specimen (RT to 900 °C) had higher strengths compared to the as-sintered specimen, and the change of elongation starting from 700 °C was significantly greater in the HIPed specimen. Fractography suggested that cracks propagated mostly along the interface between the α-Fe matrix and boride in the as-sintered specimen, while direct fracture of boride was observed in addition to interface separation in the HIPed specimen.

  6. Surface chemistry and microstructure of metallic biomaterials for hip and knee endoprostheses

    Science.gov (United States)

    Jenko, Monika; Gorenšek, Matevž; Godec, Matjaž; Hodnik, Maxinne; Batič, Barbara Šetina; Donik, Črtomir; Grant, John T.; Dolinar, Drago

    2018-01-01

    The surface chemistry and microstructures of titanium alloys (both new and used) and CoCrMo alloys used for hip and knee endoprostheses were determined using SEM (morphology), EBSD (phase analysis), AES and XPS (surface chemistry). Two new and two used endoprostheses were studied. The SEM SE and BE images showed their microstructures, while the EBSD provided the phases of the materials. During the production of the hip and knee endoprostheses, these materials are subject to severe thermomechanical treatments and physicochemical processes that are decisive for CoCrMo alloys. The AES and XPS results showed that thin oxide films on (a) Ti6Al4V are primarily a mixture of TiO2 with a small amount of Al2O3, while the V is depleted, (b) Ti6Al7Nb is primarily a mixture of TiO2 with a small amount of Al2O3 and Nb2O5, and (c) the CoCrMo alloy is primarily a mixture of Cr2O3 with small amounts of Co and Mo oxides. The thin oxide film on the CoCrMo alloy should prevent intergranular corrosion and improve the biocompatibility. The thin oxide films on the Ti alloys prevent further corrosion, improve the biocompatibility, and affect the osseointegration.

  7. The influence of reinforcement size on the microstructure and mechanical behavior of a nanostructured aluminum-based metal matrix composite

    Science.gov (United States)

    Behm, Nathan Adam

    With increased availability and growing commercial applications, aluminum-based metal matrix composites show promise as high specific strength structural materials. Before they can be implemented however, they require thorough characterization and testing. A novel nanostructured aluminum-based metal matrix composite (MMC) was characterized through a combination of microstructural analysis and mechanical testing. Two composites were studied, an aluminum MMC reinforced with 50 nm boron carbide, (B4C) and an aluminum MMC reinforced with 500 nm boron carbide. Transmission electron microscopy (TEM) analysis revealed an ultra-fine grained matrix with grains on the order of 100--300 nm. The quasi-static and dynamic response of the composites was compared with the behavior of the unreinforced aluminum alloy, and it was found that the reinforcement resulted in a 30% improvement in strength. The decrease in the reinforcement size from 500 to 50 nm activated an additional strengthening mechanism, which further improved the strength of the MMC reinforced with the 50 nm B4C. Dynamic compression tests were performed at elevated temperatures up 400°C on the composites, and it was found that they exhibited impressive strengths considering the thermal softening prevalent in aluminum. The reinforcement size was found to play an important role in the strain softening exhibited at elevated temperature, fracture mechanism, and composite strength. Models to describe the composite behavior are presented.

  8. Investigation of microstructure-ultrasonic velocity relationship in SiCp-reinforced aluminium metal matrix composites

    International Nuclear Information System (INIS)

    Guer, C.H.

    2003-01-01

    Twenty-one sets of specimens were fabricated by hot pressing powder mixtures containing various volume and size combinations of pure Al and SiC particles. Neither heat treatment nor secondary deformation processes were applied. The microstructures of the specimens were characterised by optical and scanning electron microscopy. Using a 10 MHz probe, the velocity of ultrasonic longitudinal waves was measured. The results show that in general the ultrasonic velocity increases with an increase in SiC content. However, for larger Al/SiC particle size ratio and higher volume fraction of SiC, ultrasonic velocity decreases owing to microporosity caused by the segregation of SiC particles along the grain boundaries of aluminium. It is concluded that ultrasonic techniques providing fast and non-destructive information are promising for quality assurance of the composites, and may also help to optimise process parameters

  9. FIB/SEM and SEM/EDS microstructural analysis of metal-ceramic and zirconia-ceramic interfaces.

    Science.gov (United States)

    Massimi, F; Merlati, G; Sebastiani, M; Battaini, P; Menghini, P; Bemporad, E

    2012-01-10

    Recently introduced FIB/SEM analysis in microscopy seems to provide a high-resolution characterization of the samples by 3D (FIB) cross-sectioning and (SEM) high resolution imaging. The aim of this study was to apply the FIB/SEM and SEM/EDS analysis to the interfaces of a metal-ceramic vs. two zirconia-ceramic systems. Plate samples of three different prosthetic systems were prepared in the dental lab following the manufacturers' instructions, where metal-ceramic was the result of a ceramic veneering (porcelain-fused-to-metal) and the two zirconia-ceramic systems were produced by the dedicated CAD-CAM procedures of the zirconia cores (both with final sintering) and then veneered by layered or heat pressed ceramics. In a FIB/SEM equipment (also called DualBeam), a thin layer of platinum (1 μm) was deposited on samples surface crossing the interfaces, in order to protect them during milling. Then, increasingly deeper trenches were milled by a focused ion beam, first using a relatively higher and later using a lower ion current (from 9 nA to 0.28 nA, 30KV). Finally, FEG-SEM (5KV) micrographs (1000-50,000X) were acquired. In a SEM the analysis of the morphology and internal microstructure was performed by 13KV secondary and backscattered electrons signals (in all the samples). The compositional maps were then performed by EDS probe only in the metal-ceramic system (20kV). Despite the presence of many voids in all the ceramic layers, it was possible to identify: (1) the grain structures of the metallic and zirconia substrates, (2) the thin oxide layer at the metal-ceramic interface and its interactions with the first ceramic layer (wash technique), (3) the roughness of the two different zirconia cores and their interactions with the ceramic interface, where the presence of zirconia grains in the ceramic layer was reported in two system possibly due to sandblasting before ceramic firing.

  10. Synthesis, characterization and quantitative analysis of porous metal microstructures: Application to microporous copper produced by solid state foaming

    Directory of Open Access Journals (Sweden)

    Mark A. Atwater

    2016-05-01

    Full Text Available Porous metals can be created through a wide variety of processing techniques, and the pore morphology resulting from these processes is equally diverse. The structural and functional properties of metal foams are directly dependent on the size, shape, interconnectedness and volume fraction of pores, so accurately quantifying the pore characteristics is of great importance. Methods for analyzing porous materials are presented here and applied to a copper-based metallic foam generated through solid state foaming via oxide reduction and expansion. This process results in large voids (10s of microns between sintered particles and small pores (10 microns to less than 50 nm within particles. Optical and electron microscopy were used to image the porosity over this wide range, and the pore characteristics were quantified using image segmentation and statistical analysis. Two-dimensional pore analysis was performed using the Chan-Vese method, and two-point correlation and lineal path functions were used to assess three-dimensional reconstructions from FIB tomography. Two-dimensional analysis reveals distinct size and morphological differences in porosity between particles and within them. Three-dimensional analysis adds further information on the high level interconnectedness of the porosity and irregular shape it takes, forming tortuous pathways rather than spherical cells. Mechanical polishing and optical microscopy allow large areas to be created and analyzed quickly, but methods such as focused ion beam (FIB sectioning can provide additional insight about microstructural features. In particular, after FIB milling is used to create a flat surface, that surface can be analyzed for structural and compositional information.

  11. Damage evolution in freeze cast metal/ceramic composites exhibiting lamellar microstructures

    Directory of Open Access Journals (Sweden)

    C. Simpson

    2015-07-01

    Full Text Available The damage evolution in a single domain aluminium/alumina freeze-cast composite has been examined using 3D X-ray computed tomography (CT. A single domain was extracted and loaded incrementally at an orientation of 45° to the lamellae, with the damage being assessed after each of eight compressive loading steps. Prior to loading, significant damage was observed at the metal-ceramic interface – this is thought to have formed during machining and can be ascribed to weak interfacial bonding associated with the Cu coating applied to the ceramic preform prior to metal infiltration. Further interfacial damage was seen to initiate after loading to 170MPa and to develop with each subsequent load step. Damage was also observed in the ceramic lamellae, with a series of parallel cracks forming across the alumina, perpendicular to the domain orientation. These sets of parallel, intra-lamellae cracks were closely spaced, but initiated independently, with coalescence only occurring at higher loads. Both the interfacial and intra-lamellae cracking initiated after loading to 170MPa, with the intra-lamellae cracks propagating into the metal matrix after loading to 240MPa. The cracks in the ceramic lamellae were found to form and develop independent of the interfacial cracks, with discrete crack paths and morphologies being observed in each case. Despite this, the underlying driving force was the same for each damage mode, with crack propagation being driven by an elastic-plastic mismatch between the metal matrix and ceramic lamellae.

  12. Laser melt injection of ceramic particles in metals : Processing, microstructure and properties

    NARCIS (Netherlands)

    Ocelík, V.; De Hosson, J.Th.M.

    2010-01-01

    The objective of this paper is to present an overview of the possibilities of the laser melt injection (LMI) methodology to enhance the surface of light-weighted metals by adding hard ceramic particles in the top layer, with the aim to enhance the wear resistance and to increase the hardness. In

  13. Additive manufacturing of metals: a brief review of the characteristic microstructures and properties of steels, Ti-6Al-4V and high-entropy alloys

    Science.gov (United States)

    Gorsse, Stéphane; Hutchinson, Christopher; Gouné, Mohamed; Banerjee, Rajarshi

    2017-01-01

    Abstract We present a brief review of the microstructures and mechanical properties of selected metallic alloys processed by additive manufacturing (AM). Three different alloys, covering a large range of technology readiness levels, are selected to illustrate particular microstructural features developed by AM and clarify the engineering paradigm relating process–microstructure–property. With Ti-6Al-4V the emphasis is placed on the formation of metallurgical defects and microstructures induced by AM and their role on mechanical properties. The effects of the large in-built dislocation density, surface roughness and build atmosphere on mechanical and damage properties are discussed using steels. The impact of rapid solidification inherent to AM on phase selection is highlighted for high-entropy alloys. Using property maps, published mechanical properties of additive manufactured alloys are graphically summarized and compared to conventionally processed counterparts. PMID:28970868

  14. Characterization on the Microstructure Evolution and Toughness of TIG Weld Metal of 25Cr2Ni2MoV Steel after Post Weld Heat Treatment

    Directory of Open Access Journals (Sweden)

    Xia Liu

    2018-03-01

    Full Text Available The microstructure and toughness of tungsten inert gas (TIG backing weld parts in low-pressure steam turbine welded rotors contribute significantly to the total toughness of the weld metal. In this study, the microstructure evolution and toughness of TIG weld metal of 25Cr2Ni2MoV steel low-pressure steam turbine welded rotor under different post-weld heat treatment (PWHT conditions are investigated. The fractography and microstructure of weld metal after PWHT are characterized by optical microscope, SEM, and TEM, respectively. The Charpy impact test is carried out to evaluate the toughness of the weld. The optical microscope and SEM results indicate that the as-welded sample is composed of granular bainite, acicular ferrite and blocky martensite/austenite (M-A constituent. After PWHT at 580 °C, the blocky M-A decomposes into ferrite and carbides. Both the number and size of precipitated carbides increase with holding time. The impact test results show that the toughness decreases dramatically after PWHT and further decreases with holding time at 580 °C. The precipitated carbides are identified as M23C6 carbides by TEM, which leads to the dramatic decrease in the toughness of TIG weld metal of 25Cr2Ni2MoV steel.

  15. Corrosion resistance and microstructure characterization of rare-earth-transition metal-aluminum-magnesium alloys

    International Nuclear Information System (INIS)

    Banczek, E.P.; Zarpelon, L.M.C.; Faria, R.N.; Costa, I.

    2009-01-01

    This paper reports the results of investigation carried out to evaluate the corrosion resistance and microstructure of some cast alloys represented by the general formula: La 0.7-x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x = 0, 0.1, 0.3, 0.5, and 0.7). Scanning electron microscopy (SEM) and electrochemical methods, specifically, polarization curves and electrochemical impedance spectroscopy (EIS), have been employed in this study. The effects of Pr substitution on the composition of the various phases in the alloys and their corrosion resistance have been studied. The electrochemical results showed that the alloy without Pr and the one with total La substitution showed the highest corrosion resistance among the studied alloys. The corrosion resistance of the alloys decreased when Pr was present in the lowest concentrations (0.1 and 0.3), but for higher Pr concentrations (0.5 and 0.7), the corrosion resistance increased. Corrosion occurred preferentially in a Mg-rich phase.

  16. Microstructure and critical current density in high-Tc metal oxide superconductors

    International Nuclear Information System (INIS)

    Johnson, S.M.; Gusman, M.I.

    1992-03-01

    Superconductor powders in the U-Ba-Cu-O (YBCO) and Bi-Pb-Sr-Ca-Cu-O (BSCCO) systems were synthesized by freeze-drying. Powders were characterized, and processed into samples for evaluation of superconducting behavior. Freeze-drying is attractive because the powders have high purity, are homogeneous, have a small size and are active. YBCO powders can be sintered to high density at 890 degrees C. Many compositions, processing approaches and heat treatments were explored in an effort to understand relations between microstructure and critical density, and to improve the critical current density. Powders were also formed into sputtering targets for coating preparation at Stanford University. The highest critical current density achieved with the YBCO powders was ∼15,000 A/cm 2 at 4.2K and 0.5T using powders treated to prevent carbon contamination. The BSCCO materials with the highest critical current density, ∼30,000 A/cm 2 at the same conditions were formed by heat treating melted and quenched samples. All critical current density measurements were made by Stanford University, a subcontractor to this effort. Stanford University also prepared coatings by off-axis magnetron sputtering

  17. Effect of Rare Earth Metals on the Microstructure of Al-Si Based Alloys

    Directory of Open Access Journals (Sweden)

    Saleh A. Alkahtani

    2016-01-01

    Full Text Available The present study was performed on A356 alloy [Al-7 wt %Si 0.0.35 wt %Mg]. To that La and Ce were added individually or combined up to 1.5 wt % each. The results show that these rare earth elements affect only the alloy melting temperature with no marked change in the temperature of Al-Si eutectic precipitation. Additionally, rare earth metals have no modification effect up to 1.5 wt %. In addition, La and Ce tend to react with Sr leading to modification degradation. In order to achieve noticeable modification of eutectic Si particles, the concentration of rare earth metals should exceed 1.5 wt %, which simultaneously results in the precipitation of a fairly large volume fraction of insoluble intermetallics. The precipitation of these complex intermetallics is expected to have a negative effect on the alloy performance.

  18. Directional Thermal Emission and Absorption from Surface Microstructures in Metalized Plastics

    Science.gov (United States)

    2013-09-01

    directional thermal emitter with enhanced surface durability due to its extended metal deposition thickness. 1.3.3 Dual-Cavity-Width Structure Design...crystals. The definition is applied to one-dimensionally periodic stacks, two-dimensionally periodic slabs , and three- dimensionally periodic complex...sufficiently to significantly effect the film durability and thermal conductivity, the profile of the cavity begins to change shape. Although a case

  19. Microstructural evolution in ultra-low-carbon steel weldments—Part I: Controlled thermal cycling and continuous cooling transformation diagram of the weld metal

    Science.gov (United States)

    Fonda, R. W.; Spanos, G.

    2000-09-01

    The transformation behavior and microstructural evolution of the as-deposited weld metal from an ultra-low-carbon (ULC) weldment were characterized by dilatometry, optical microscopy, transmission electron microscopy, and microhardness measurements. These results were used to construct a continuous cooling transformation (CCT) diagram for this weld metal. The major microconstituents observed in this ULC weldment were (in order of decreasing cooling rate) coarse autotempered martensite, fine lath martensite, lath ferrite, and degenerate lath ferrite. No polygonal ferrite was observed. These results were also used to develop criteria to differentiate between the two predominant microstructures in these ULC steels, lath martensite, and lath ferrite, which can look quite similar but have very different properties.

  20. Electrochemical and Friction Characteristics of Metallic Glass Composites at the Microstructural Length-scales.

    Science.gov (United States)

    Ayyagari, Aditya; Hasannaeimi, Vahid; Arora, Harpreet; Mukherjee, Sundeep

    2018-01-17

    Metallic glass composites represent a unique alloy design strategy comprising of in situ crystalline dendrites in an amorphous matrix to achieve damage tolerance unseen in conventional structural materials. They are promising for a range of advanced applications including spacecraft gears, high-performance sporting goods and bio-implants, all of which demand high surface degradation resistance. Here, we evaluated the phase-specific electrochemical and friction characteristics of a Zr-based metallic glass composite, Zr 56.2 Ti 13.8 Nb 5.0 Cu 6.9 Ni 5.6 Be 12.5 , which comprised roughly of 40% by volume crystalline dendrites in an amorphous matrix. The amorphous matrix showed higher hardness and friction coefficient compared to the crystalline dendrites. But sliding reciprocating tests for the composite revealed inter-phase delamination rather than preferred wearing of one phase. Pitting during potentiodynamic polarization in NaCl solution was prevalent at the inter-phase boundary, confirming that galvanic coupling was the predominant corrosion mechanism. Scanning vibration electrode technique demonstrated that the amorphous matrix corroded much faster than the crystalline dendrites due to its unfavorable chemistry. Relative work function values measured using scanning kelvin probe showed the amorphous matrix to be more electropositive, which explain its preferred corrosion over the crystalline dendrites as well as its characteristic friction behavior. This study paves the way for careful partitioning of elements between the two phases in a metallic glass composite to tune its surface degradation behavior for a range of advanced applications.

  1. Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy

    Directory of Open Access Journals (Sweden)

    M. G. Mahmoud

    2017-01-01

    Full Text Available The present study was performed on A356 alloy with the main aim of investigating the effects of La and Ce additions to 356 alloys (with and without 100 ppm Sr on the microstructure and porosity formation in these alloys. Measured amounts of La, Ce, and Sr were added to the molten alloy. The results showed that, in the absence of Sr, addition of La and Ce leads to an increase in the nucleation temperature of the α-Al dendritic network with a decrease in the temperature of the eutectic Si precipitation, resulting in increasing the freezing range. Addition of 100 ppm Sr results in neutralizing these effects. The presence of La or Ce in the casting has a minor effect on eutectic Si modification, in spite of the observed depression in the eutectic temperature. It should be noted that Ce is more effective than La as an alternate modifying agent. According to the atomic radius ratio, rLa/rSi is 1.604 and rCe/rSi is 1.559, theoretically, which shows that Ce is relatively more effective than La. The present findings confirm that Sr is the most dominating modification agent. Interaction between rare earth (RE metals and Sr would reduce the effectiveness of Sr. Although modification with Sr causes the formation of shrinkage porosity, it also reacts with RE-rich intermetallics, resulting in their fragmentation.

  2. Microstructural evolution and homogeneous viscous flow behavior of a Cu–Zr based bulk metallic glass composites

    International Nuclear Information System (INIS)

    Zhang, X.Y.; Yuan, Z.Z.; Li, D.X.

    2014-01-01

    Highlights: • Stress–strain behaviors of the BMGCs are strain rate and temperature dependent. • Micro-crystals are compressed to concave polygon in shape and align in line. • Nano-crystals nuclear and aggregate during high temperature deformation. • Deformation behavior is governed by homogeneous flow of the amorphous matrix. - Abstract: The high temperature compression behavior of Cu 40 Zr 44 Ag 8 Al 8 rods with 6 mm in diameter was investigated and compared with the literature data. Microstructure of the as-cast rods were characterized by X-ray diffraction, scanning electron microscopy and high resolution transmission electron microscope in the composites state with microscale Al 3 Zr particles embedded in the amorphous matrix. Deformation results show that the stress–strain behaviors of the bulk metallic glass composites (BMGCs) are strain rate and temperature dependent. In addition, SEM observations reveal that the initially spherical and randomly distributed microscale particles in the amorphous matrix deform to concave polygon in shape and align perpendicular to the load direction during the compression. Meanwhile nano-crystals precipitate continuously from the matrix and aggregate during deformation. Rheological analysis show that the BMGCs exhibit a transition from Newtonian to non-Newtonian in flow behavior dependent on the stain rate. Particles in the amorphous matrix have reinforcement effect on the BMGCs, but the deformation behavior is still dominated by the homogeneous flow of the amorphous matrix phase

  3. Microstructural evolution and homogeneous viscous flow behavior of a Cu–Zr based bulk metallic glass composites

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, X.Y., E-mail: zhangxiangyun86@163.com; Yuan, Z.Z.; Li, D.X.

    2014-12-25

    Highlights: • Stress–strain behaviors of the BMGCs are strain rate and temperature dependent. • Micro-crystals are compressed to concave polygon in shape and align in line. • Nano-crystals nuclear and aggregate during high temperature deformation. • Deformation behavior is governed by homogeneous flow of the amorphous matrix. - Abstract: The high temperature compression behavior of Cu{sub 40}Zr{sub 44}Ag{sub 8}Al{sub 8} rods with 6 mm in diameter was investigated and compared with the literature data. Microstructure of the as-cast rods were characterized by X-ray diffraction, scanning electron microscopy and high resolution transmission electron microscope in the composites state with microscale Al{sub 3}Zr particles embedded in the amorphous matrix. Deformation results show that the stress–strain behaviors of the bulk metallic glass composites (BMGCs) are strain rate and temperature dependent. In addition, SEM observations reveal that the initially spherical and randomly distributed microscale particles in the amorphous matrix deform to concave polygon in shape and align perpendicular to the load direction during the compression. Meanwhile nano-crystals precipitate continuously from the matrix and aggregate during deformation. Rheological analysis show that the BMGCs exhibit a transition from Newtonian to non-Newtonian in flow behavior dependent on the stain rate. Particles in the amorphous matrix have reinforcement effect on the BMGCs, but the deformation behavior is still dominated by the homogeneous flow of the amorphous matrix phase.

  4. Effects of size reduction on deformation, microstructure, and surface roughness of micro components for micro metal injection molding

    Science.gov (United States)

    Liu, Lin; Wang, Xin-da; Li, Xiang; Qi, Xiao-tong; Qu, Xuan-hui

    2017-09-01

    The fabrication of 17-4PH micro spool mandrils by micro metal injection molding was described here. The effects of size reduction on deformation, microstructure and surface roughness were studied by comparing a ϕ500 μm micro post and a ϕ1.7 mm cylinder after debinding and sintering. Experimental results show that slumping of the micro posts occurred due to a dramatic increase in outlet vapor pressure initiated at the thermal degradation onset temperature and the moment of gravity. Asymmetrical stress distribution within the micro component formed during the cooling stage may cause warping. Prior solvent debinding and adjustment in a thermal debinding scheme were useful for preventing the deformation of the micro components. Smaller grain size and higher micro hardness due to impeded grain growth were observed for the micro posts compared with the ϕ1.7 mm cylinder. Surface roughness increased with distance from the gate of the micro spool mandril due to melt front advancement during mold filling and the ensuing pressure distribution. At each position, surface roughness was dictated by injection molding and increased slightly after sintering.

  5. Effects of Surface Alloying and Laser Beam Treatment on the Microstructure and Wear Behaviour of Surfaces Modified Using Submerged Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENE

    2016-05-01

    Full Text Available In this study, the effects of surface alloying of cheap plain carbon steel using submerged metal arc technique and subsequent laser beam treatment on the microstructure and wear behaviour of surfaced layers were studied. This method is the cheapest one to obtain high alloyed coatings, because there is no need to apply complex technologies of powder making (metal powder is spread on the surface of base metal or inserted into the flux, it is enough to grind, granulate and blend additional materials. On the other hand, strengthening of superficial layers of alloys by thermal laser radiation is one of the applications of laser. Surface is strengthened by concentrated laser beam focused into teeny area (from section of mm till some mm. Teeny area of metal heat up rapidly and when heat is drain to the inner metal layers giving strengthening effect. Steel surface during this treatment exceeds critical temperatures, if there is a need to strengthen deeper portions of the base metal it is possible even to fuse superficial layer. The results presented in this paper are based on micro-structural and micro-chemical analyses of the surfaced and laser beam treated surfaces and are supported by analyses of the hardness, the wear resistance and resultant microstructures. Due to the usage of waste raw materials a significant improvement (~ 30 % in wear resistance was achieved. The maximum achieved hardness of surfaced layer was 62 HRC, it can be compared with high alloyed conventional steel grade. Wear properties of overlays with additional laser beam treatment showed that weight loss of these layers was ~10 % lower compared with overlays after welding; consequently it is possible to replace high alloyed conventional steel grades forming new surfaces or restoring worn machine elements and tools.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7621

  6. Microstructure, local mechanical properties and stress corrosion cracking susceptibility of an SA508-52M-316LN safe-end dissimilar metal weld joint by GTAW

    International Nuclear Information System (INIS)

    Ming, Hongliang; Zhu, Ruolin; Zhang, Zhiming; Wang, Jianqiu; Han, En.-Hou.; Ke, Wei; Su, Mingxing

    2016-01-01

    The microstructure, local mechanical properties and local stress corrosion cracking susceptibility of an SA508-52M-316LN domestic dissimilar metal welded safe-end joint used for AP1000 nuclear power plant prepared by automatic gas tungsten arc welding was studied in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction and an energy dispersive X-ray spectroscopy system), micro-hardness testing, local mechanical tensile testing and local slow strain rate tests. The micro-hardness, local mechanical properties and stress corrosion cracking susceptibility across this dissimilar metal weld joint vary because of the complex microstructure across the fusion area and the dramatic chemical composition change across the fusion lines. Briefly, Type I boundaries and Type II boundaries exist in 52Mb near the SA508-52Mb interface, a microstructure transition was found in SA508 heat affected zone, the residual strain and grain boundary character distribution changes as a function of the distance from the fusion boundary in 316LN heat affected zone, micro-hardness distribution and local mechanical properties along the DMWJ are heterogeneous, and 52Mw-316LN interface has the highest SCC susceptibility in this DMWJ while 316LN base metal has the lowest one.

  7. Microstructure and thermal diffusivity in hydroxyapatite, dense bone and metals for biomedical applications

    International Nuclear Information System (INIS)

    Mendez, M.; Diaz G, J.A.I.; Calderon, A.

    2007-01-01

    Full text: We report X-Ray diffraction and SEM analysis in hydroxyapatite obtained in powder form, as well as a SEM analysis in titanium, 316l stainless steel and dense bone in longitudinal and transversal cutting. Moreover, we realized a thermal diffusivity measurement in these materials in order to obtain the thermal compatibility between them. We use the photoacoustic technique in heat transmission configuration in order to obtain the thermal diffusivity values in the samples. Our results show a good thermal compatibility (74%) between hydroxyapatite and bone. Finally, it was obtained a one order of magnitude difference between the thermal diffusivity values of metallic samples and those corresponding values to bone and HA being this difference greater in titanium than in stainless steel, which is important to consider in some biomedical and dental applications. (Author)

  8. Microstructural and mechanical properties on friction welding of dissimilar metals used in motor vehicles

    Science.gov (United States)

    Jesudoss Hynes, N. Rajesh; Shenbaga Velu, P.

    2018-02-01

    In the last two decades, major car manufacturing companies are exploring the possibilities of joining magnesium with aluminium, via friction welding technique for many crucial automotive applications. Our primary objective, is to carry out an experimental investigation in order to study the behaviour of dissimilar joints. The microscopic structure at the welded joint interface was analysed using an optical microscopy and scanning electron microscope. It was found that, by increasing the value of friction time, the value of the tensile strength increases and the result of tensile strength is found to be 120 MPa at a friction time of 10 s. Micro hardness was found to be higher at the interface of the weldment due to the development of a brittle intermetallic compound. Micro structural studies using SEM reveals, distinct zones such as an unaffected parent metal zone, the heat affected zone, a thermo-mechanically affected zone and a fully deformed plasticised zone.

  9. Dimensional, microstructural and compositional stability of metal fuels. Final performance report

    Energy Technology Data Exchange (ETDEWEB)

    Solomon, A.A.; Dayananda, M.A.

    1993-03-15

    The projects undertaken were to address two areas of concern for metal-fueled fast reactors: metallurgical compatibility of fuel and its fission products with the stainless steel cladding, and effects of porosity development in the fuel on fuel/cladding interactions and on sodium penetration in fuel. The following studies are reported on extensively in appendices: hot isostatic pressing of U-10Zr by coupled boundary diffusion/power law creep cavitation, liquid Na intrusion into porous U-10Zr fuel alloy by differential capillarity, interdiffusion between U-Zr fuel and selected Fe-Ni-Cr alloys, interdiffusion between U-Zr fuel vs selected cladding steels, and interdiffusion of Ce in Fe-base alloys with Ni or Cr.

  10. Coal fly ash-slag-based geopolymers: Microstructure and metal leaching

    International Nuclear Information System (INIS)

    Izquierdo, Maria; Querol, Xavier; Davidovits, Joseph; Antenucci, Diano; Nugteren, Henk; Fernandez-Pereira, Constantino

    2009-01-01

    This study deals with the use of fly ash as a starting material for geopolymeric matrices. The leachable concentrations of geopolymers were compared with those of the starting fly ash to evaluate the retention of potentially harmful elements within the geopolymer matrix. Geopolymer matrices give rise to a leaching scenario characterised by a highly alkaline environment, which inhibits the leaching of heavy metals but may enhance the mobilization of certain oxyanionic species. Thus, fly ash-based geopolymers were found to immobilise a number of trace pollutants such as Be, Bi, Cd, Co, Cr, Cu, Nb, Ni, Pb, Sn, Th, U, Y, Zr and rare earth elements. However, the leachable levels of elements occurring in their oxyanionic form such as As, B, Mo, Se, V and W were increased after geopolymerization. This suggests that an optimal dosage, synthesis and curing conditions are essential in order to obtain a long-term stable final product that ensures an efficient physical encapsulation.

  11. Crystal Plasticity Modeling of Microstructure Evolution and Mechanical Fields During Processing of Metals Using Spectral Databases

    Science.gov (United States)

    Knezevic, Marko; Kalidindi, Surya R.

    2017-05-01

    This article reviews the advances made in the development and implementation of a novel approach to speeding up crystal plasticity simulations of metal processing by one to three orders of magnitude when compared with the conventional approaches, depending on the specific details of implementation. This is mainly accomplished through the use of spectral crystal plasticity (SCP) databases grounded in the compact representation of the functions central to crystal plasticity computations. A key benefit of the databases is that they allow for a noniterative retrieval of constitutive solutions for any arbitrary plastic stretching tensor (i.e., deformation mode) imposed on a crystal of arbitrary orientation. The article emphasizes the latest developments in terms of embedding SCP databases within implicit finite elements. To illustrate the potential of these novel implementations, the results from several process modeling applications including equichannel angular extrusion and rolling are presented and compared with experimental measurements and predictions from other models.

  12. Microstructure and mechanical behavior of metal injection molded Ti-Nb binary alloys as biomedical material.

    Science.gov (United States)

    Zhao, Dapeng; Chang, Keke; Ebel, Thomas; Qian, Ma; Willumeit, Regine; Yan, Ming; Pyczak, Florian

    2013-12-01

    The application of titanium (Ti) based biomedical materials which are widely used at present, such as commercially pure titanium (CP-Ti) and Ti-6Al-4V, are limited by the mismatch of Young's modulus between the implant and the bones, the high costs of products, and the difficulty of producing complex shapes of materials by conventional methods. Niobium (Nb) is a non-toxic element with strong β stabilizing effect in Ti alloys, which makes Ti-Nb based alloys attractive for implant application. Metal injection molding (MIM) is a cost-efficient near-net shape process. Thus, it attracts growing interest for the processing of Ti and Ti alloys as biomaterial. In this investigation, metal injection molding was applied to the fabrication of a series of Ti-Nb binary alloys with niobium content ranging from 10wt% to 22wt%, and CP-Ti for comparison. Specimens were characterized by melt extraction, optical microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and transmission electron microscopy (TEM). Titanium carbide formation was observed in all the as-sintered Ti-Nb binary alloys but not in the as-sintered CP-Ti. Selected area electron diffraction (SAED) patterns revealed that the carbides are Ti2C. It was found that with increasing niobium content from 0% to 22%, the porosity increased from about 1.6% to 5.8%, and the carbide area fraction increased from 0% to about 1.8% in the as-sintered samples. The effects of niobium content, porosity and titanium carbides on mechanical properties have been discussed. The as-sintered Ti-Nb specimens exhibited an excellent combination of high tensile strength and low Young's modulus, but relatively low ductility. © 2013 Elsevier Ltd. All rights reserved.

  13. Correlation Between Microstructure and Low-Temperature Impact Toughness of Simulated Reheated Zones in the Multi-pass Weld Metal of High-Strength Steel

    Science.gov (United States)

    Kang, Yongjoon; Park, Gitae; Jeong, Seonghoon; Lee, Changhee

    2018-01-01

    A large fraction of reheated weld metal is formed during multi-pass welding, which significantly affects the mechanical properties (especially toughness) of welded structures. In this study, the low-temperature toughness of the simulated reheated zone in multi-pass weld metal was evaluated and compared to that of the as-deposited zone using microstructural analyses. Two kinds of high-strength steel welds with different hardenabilities were produced by single-pass, bead-in-groove welding, and both welds were thermally cycled to peak temperatures above Ac3 using a Gleeble simulator. When the weld metals were reheated, their toughness deteriorated in response to the increase in the fraction of detrimental microstructural components, i.e., grain boundary ferrite and coalesced bainite in the weld metals with low and high hardenabilities, respectively. In addition, toughness deterioration occurred in conjunction with an increase in the effective grain size, which was attributed to the decrease in nucleation probability of acicular ferrite; the main cause for this decrease changed depending on the hardenability of the weld metal.

  14. The 'sonaja del Petamuti': microstructural analysis of this pre hispanic metallic artifact of tarascan origin

    International Nuclear Information System (INIS)

    Franco V, F.; Torres M, L.; Mendoza A, D.; Juarez G, F.; Macias G, A.; Rodriguez L, V.

    2005-01-01

    As a part of the Archaeological Project 'Cuenca de Cuitzeo', several archaeological diggings were performed at the Tarascan ceremonial of Huandacareo, Michoacan, Mexico. During this work was discovered an offering with several metal artifacts of Pre hispanic origin, between them was found a ring of barrel shaped (rattle) with twelve bells joined by means of a twisted copper tread, which has been used this study. This work presents its characterization by means of scanning electron microscopy, metallography, elemental chemical analysis and X-ray radiography. The aim of the study was to determine the process of manufacture to find if the bells were welded or cast in one peace by the lost wax method. It was possible to determine the presence of grainy bumpy textures over plain and irregular surface of the object. Metallographs in selected spots of the object were accomplished by a replication method. Also, some radiograph were take to find if a solder of different density to X rays was detected. The elemental chemical composition shows the presence of Cu, O, C, Si, and P as mayor and minor elements. Besides traces of Al, Cl, Ca, K, As, Fe and M were detected. (Author)

  15. Local Stress States and Microstructural Damage Response Associated with Deformation Twins in Hexagonal Close Packed Metals

    Directory of Open Access Journals (Sweden)

    Indranil Basu

    2017-12-01

    Full Text Available The current work implements a correlative microscopy method utilizing electron back scatter diffraction, focused ion beam and digital image correlation to accurately determine spatially resolved stress profiles in the vicinity of grain/twin boundaries and tensile deformation twin tips in commercially pure titanium. Measured local stress gradients were in good agreement with local misorientation values. The role of dislocation-boundary interactions on the buildup of local stress gradients is elucidated. Stress gradients across the twin-parent interface were compressive in nature with a maximum stress magnitude at the twin boundary. Stress profiles near certain grain boundaries initially display a local stress minimum, followed by a typically observed “one over square root of distance” variation, as was first postulated by Eshelby, Frank and Nabarro. The observed trends allude to local stress relaxation mechanisms very close to the grain boundaries. Stress states in front of twin tips showed tensile stress gradients, whereas the stress state inside the twin underwent a sign reversal. The findings highlight the important role of deformation twins and their corresponding interaction with grain boundaries on damage nucleation in metals.

  16. Structural and microstructural comparative analysis on metallic alloys of composition Cu{sub y%}-Ni{sub x%}-Me (Me = Sn, Cr, Al, Pt)

    Energy Technology Data Exchange (ETDEWEB)

    Marques, I.M.; Okazaki, A.K.; Silveira, C.R. da; Carvalhal, M.A.; Monteiro, W.A.; Carrio, J.A.G. [Physics Department, CCH, Presbyterian Mackenzie University, Materials Science and Technology Centre, Sao Paulo, SP (Brazil); Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)], e-mail: jgcarrio@mackenzie.br

    2010-07-01

    This work presents a comparative study of microstructural and electrical properties of polycrystalline material Cu-Ni alloys synthesized by conventional and powder metallurgy. A sample of Cu{sub 99,33%} Ni{sub 0,23%} Pt{sub 0,43%} was produced in electric furnace with voltaic arc and various samples containing Al, Sn and Cr as third element were produced by powder metallurgy. The microstructure of the samples was studied by optical microscopy, Vickers micro hardness and x rays powder diffraction. Their electrical conductivity was measured with a milliohmeter Agilent (HP) 4338B. Refinements of the crystalline structure of the samples were performed by the Rietveld method, using the refinement program GSAS. The refinement results and Fourier differences calculations indicate that the copper matrix structure presents not significant distortions by the used amounts of the other metal atoms. The refinement of non structural parameters allowed the micro-structural characterization. The dependence of the micro-structure with thermal and mechanical treatments is studied. (author)

  17. Microstructure, mechanical performance and corrosion properties of base metal solder joints

    Directory of Open Access Journals (Sweden)

    Sujesh Machha

    2011-01-01

    Full Text Available Context: Alloys have been considered to be of paramount importance in the field of prosthodontics. Long span prosthesis may often require joining of one or more individual castings to obtain better fit, occlusal harmony and esthetics in comparison to one-piece casting. Aim: This study was undertaken to evaluate the mechanical properties of base metal alloys joined by two different techniques, namely, gas oxygen torch soldering and laser fusion, compared to a one-piece casting. Mechanical properties evaluated were tensile strength, percentage of elongation and hardness of the solder joint. In addition, corrosion properties and scanning electron microscopic appearance of the joints were also evaluated. Materials and Methods: The samples were prepared according to American Society for Testing Materials specifications (ASTM, E8. Specimens were made with self-cure acrylic and then invested in phosphate-bonded investment material. Casting was done in induction casting machine. Thirty specimens were thus prepared for each group and compared with 30 specimens of the one-piece casting group. Statistical Analysis Used: SPSS software (version 10.0, Chicago, IL, USA was used for statistical analysis. ANOVA and Benferroni post hoc tests were done for multiple comparisons between the groups and within the groups for mean difference and standard error. Results: Results showed that tensile strength of the one-piece casting was higher than laser fused and gas oxygen torch soldered joints. Laser fused joints exhibited higher hardness values compared to that of gas oxygen torch soldered joints. Scanning electron microscopic examination revealed greater porosity in the gas oxygen torch soldered joints. This contributed to the reduction in the strength of the joint. Gas oxygen torch soldered joints showed less corrosion resistance when compared to laser fused joints and one-piece casting. Conclusion: Laser fusion, which is a recent introduction to the field of

  18. Microstructure and mechanical properties of Pt-added and Pd-added Zr-20Nb alloys and their metal release in 1 mass% lactic acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Kondo, R.; Suyalatu,; Tsutsumi, Y. [Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, Chiyoda-ku, Tokyo 101-0062 (Japan); Doi, H., E-mail: doi.met@tmd.ac.jp [Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, Chiyoda-ku, Tokyo 101-0062 (Japan); Nomura, N. [Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, Chiyoda-ku, Tokyo 101-0062 (Japan); Hanawa, T. [Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, Chiyoda-ku, Tokyo 101-0062 (Japan); Graduate School of Engineering, University of Tokyo, Bunkyo-ku, Tokyo 113-8650 (Japan)

    2011-07-20

    The effects of Pt and Pd addition to a Zr-20Nb alloy on its microstructure and mechanical property, as well as the elution of metals from the alloys in lactic acid solution, were investigated. The microstructure was characterized with an X-ray diffractometer (XRD), an optical microscope (OM), and a transmission electron microscope (TEM). The mechanical properties were evaluated by a tensile test. The {beta} phase is dominantly observed in the Zr-20Nb as well as in the Pt-added and Pd-added Zr-20Nb alloys. Needle-like microstructures are observed in equiaxed grains in all alloys. Pd addition to the Zr-20Nb alloy suppresses {omega} phase formation more than Pt addition does. The 0.2% offset yield strength and the ultimate tensile strength of the Pt-added and Pd-added Zr-20Nb alloys increase with the Pt and Pd concentrations. XRD analysis revealed that the lattice parameter of {beta}-Zr in the Pt-added and Pd-added Zr-20Nb alloys decreases with the Pt and Pd concentrations. Pt and Pd solute in {beta}-Zr as a substitutional element and contribute to the increase in the strength by solid solution hardening. The addition of 2Pt and 2Pd to the Zr-20Nb alloy also improves metal elution from the alloys in lactic acid solution.

  19. Microstructure, hardness, corrosion resistance and porcelain shear bond strength comparison between cast and hot pressed CoCrMo alloy for metal-ceramic dental restorations.

    Science.gov (United States)

    Henriques, B; Soares, D; Silva, F S

    2012-08-01

    The purpose of this study was to compare the microstructure, hardness, corrosion resistance and metal-porcelain bond strength of a CoCrMo dental alloy obtained by two routes, cast and hot pressing. CoCrMo alloy substrates were obtained by casting and hot pressing. Substrates' microstructure was examined by the means of Optical Microscopy (OM) and by Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS). Hardness tests were performed in a microhardness indenter. The electrochemical behavior of substrates was investigated through potentiodynamic tests in a saline solution (8g NaCl/L). Substrates were bonded to dental porcelain and metal-porcelain bond strength was assessed by the means of a shear test performed in a universal test machine (crosshead speed: 0.5 mm/min) until fracture. Fractured surfaces as well as undestroyed interface specimens were examined with Stereomicroscopy and SEM-EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The t-test (pmicrostructures whereas hot pressed specimens exhibited a typical globular microstructure with a second phase spread through the matrix. The hardness registered for hot pressed substrates was greater than that of cast specimens, 438±24HV/1 and 324±8HV/1, respectively. Hot pressed substrates showed better corrosion properties than cast ones, i.e. higher OCP; higher corrosion potential (E(corr)) and lower current densities (i(corr)). No significant difference was found (p<0.05) in metal-ceramic bond strength between cast (116.5±6.9 MPa) and hot pressed (114.2±11.9 MPa) substrates. The failure type analysis revealed an adhesive failure for all specimens. Hot pressed products arise as an alternative to cast products in dental prosthetics, as they impart enhanced mechanical and electrochemical properties to prostheses without compromising the metal-ceramic bond strength. Copyright © 2012 Elsevier Ltd. All rights reserved.

  20. Mechanical and Microstructural Effects of Cold Spray Aluminum on AI 7075 Using Kinetic Metallization and Cold Spray Processes (Preprint)

    National Research Council Canada - National Science Library

    Barnes, John; Champagne, Victor K; Ballard, Donna; Eden, Timothy J; Shoffner, Brent; Potter, John K; Wolfe, Douglas E

    2007-01-01

    .... A test matrix was established to evaluate the coatings applied by both methods. Characterization of the coatings included microstructural analysis, hardness measurements, and tensile, S-N fatigue and bend tests...

  1. Microstructure and Microsegregation of an Inconel 625 Weld Overlay Produced on Steel Pipes by the Cold Metal Transfer Technique

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2014-10-01

    Full Text Available The aim of this work was to investigate the development of microstructure and variations in chemical composition in commercial Inconel 625 coatings on a ferritic-pearlitic steel overlaid by the CMT method.

  2. Microstructures of Metallic NiCrBSi Coatings Manufactured via Hybrid Plasma Spray and In Situ Laser Remelting Process

    OpenAIRE

    Serres, Nicolas; Hlawka, Françoise; Costil, Sophie; Langlade, Cécile; Machi, Frédérique

    2011-01-01

    International audience; This paper deals with coating alternatives to hard chromium plating. Thermal spraying is already used in industry, but results are not always satisfactory for reasons of porosity and microstructures. In this study, atmospheric plasma spraying (APS) and in situ laser irradiation by diode laser processes were combined to modify the structural characteristics of thick NiCrBSi alloy layers. The microstructure evolution was studied, and results show that in situ laser remel...

  3. Dynamic fracture toughness (JId) behavior of armor-grade Q&T steel weldments: Effect of weld metal composition and microstructure

    Science.gov (United States)

    Magudeeswaran, Govindaraj; Balasubramanian, Visvalingam; Sathyanarayanan, S.; Madhusudhan Reddy, Gankidi; Moitra, A.; Venugopal, S.; Sasikala, G.

    2009-12-01

    Austenitic stainless steel, low hydrogen ferritic steel and high nickel steel consumables are used for the welding of armor-grade quenched and tempered (Q&T) steels. The use of such consumables in the welding of armorgrade Q&T steel leads to the formation of distinct microstructures in the respective welds and has a major influence on the dynamic fracture toughness. Hence, this paper examines how shielded metal arc welding consumables affect the dynamic fracture toughness (J1d) of armor-grade Q&T steel joints. The J1d values of joints fabricated with high nickel steel joints are superior than all other joints.

  4. Microstructure and mechanical property change of dissimilar metal welds Alloy 600 - Alloy 182 - A508 Gr. 3 according to thermal aging effect at 400 .deg. C

    International Nuclear Information System (INIS)

    Ham, Jun Hyuk; Choi, Kyoung Joon; Kim, Ji Hyun

    2015-01-01

    To prevent such critical matters above mentioned, investigation about degradation mechanism of materials by thermal aging should be conducted. However, there are no sufficient studies on this field. Therefore, the final goal of this study is to investigate microstructure along the DMW undergone thermal aging process. Firstly, in order to get a reference data for further comparison analysis which is expected to show degradation mechanism of the weld joint, un-heated weld joint was investigated with several instruments, Vickers hardness tester, scanning electron microscope (SEM), and an energy-dispersive X-ray spectrometer (EDS). Detail instrumental analysis in Alloy 600 - Alloy 182 - A508 Gr. 3 DMW joint were performed in order to investigate microstructure and mechanical properties of material. Following conclusions can be drawn from this study. Alloy 182 has austenitic dendrite structure which is formed by heat flow during welding process. Type-II boundaries were observed at the interface between Alloy 182 and A508 Gr. 3. Chemical composition shows rapid transition at the interface which makes 3000 µm of chromium dilution zone. Microstructure of A508 Gr. 3 was investigated from the interface between Alloy 182 to base metal

  5. Selective laser melting of an Al86Ni6Y4.5Co2La1.5 metallic glass: Processing, microstructure evolution and mechanical properties

    International Nuclear Information System (INIS)

    Li, X.P.; Kang, C.W.; Huang, H.; Zhang, L.C.; Sercombe, T.B.

    2014-01-01

    In this study, single line scans at different laser powers were carried out using selective laser meting (SLM) equipment on a pre-fabricated porous Al 86 Ni 6 Y 4.5 Co 2 La 1.5 metallic glass (MG) preform. The densification, microstructural evolution, phase transformation and mechanical properties of the scan tracks were systematically investigated. It was found that the morphology of the scan track was influenced by the energy distribution of the laser beam and the heat transfer competition between convection and conduction in the melt pool. Due to the Gaussian distribution of laser energy and heat transfer process, different regions of the scan track experienced different thermal histories, resulting in a gradient microstructure and mechanical properties. Higher laser powers caused higher thermal stresses, which led to the formation of cracks; while low power reduced the strength of the laser track, also inducing cracking. The thermal fluctuation at high laser power produced an inhomogeneous chemical distribution which gave rise to severe crystallization of the MG, despite the high cooling rate. The crystallization occurred both within the heat affected zone (HAZ) and at the edge of melt pool. However, by choosing an appropriate laser power crack-free scan tracks could be produced with no crystallization. This work provides the necessary fundamental understanding that will lead to the fabrication of large-size, crack-free MG with high density, controllable microstructure and mechanical properties using SLM

  6. The annealing effects on the micro-structure and properties of RuMoC films as seedless barrier for advanced Cu metallization

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Jianxiong; Liu, Bo, E-mail: liubo2009@scu.edu.cn, E-mail: gh.jiao@siat.ac.cn [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Jiao, Guohua, E-mail: liubo2009@scu.edu.cn, E-mail: gh.jiao@siat.ac.cn; Lu, Yuanfu; Dong, Yuming [Shenzhen Institutes of Advanced Technology Chinese Academy of Sciences, Shenzhen 518055 (China); The Chinese University of Hong Kong, Hong Kong (China); Li, Qiran [Institut d' Electronique Fondamentale, CNRS-Université Paris Sud UMR 8622, 91405 Orsay (France)

    2016-09-07

    100 nm thick RuMoC films and 5 nm thick RuMoC films with Cu capping have been deposited on Si(111) by magnetron co-sputtering with Ru and MoC confocal targets. The samples were subsequently annealed at temperatures ranging from 450 to 650 °C in vacuum at a pressure of 3 × 10{sup −4} Pa to study the annealing effects on the microstructures and properties of RuMoC films for advanced seedless Cu metallization applications. The sheet resistances, residual oxygen contents, and microstructures of the RuMoC films have close correlation with the doping contents of Mo and C, which can be easily controlled by the deposition power ratio of MoC versus Ru targets (DPR). When DPR was 0.5, amorphous RuMoC film (marked as RuMoC II) with low sheet resistances and residual oxygen contents was obtained. The fundamental relationship between the annealing temperatures with the microstructures and properties of the RuMoC films was investigated, and a critical temperature point was revealed at about 550 °C where the components and microstructures of the RuMoC II films changed obviously. Results indicated that below 550 °C, the RuMoC II films remained amorphous due to the well-preserved C-Ru and C-Mo bonds. However, above 550 °C, the microstructures of RuMoC II films transformed from amorphous to nano-composite structure due to the breakage of Ru-C bonds, while the supersaturated solid solution MoC segregated out along the grain boundaries of Ru, thus hindering the diffusion of Cu and O atoms. This is the main mechanism of the excellent thermal stability of the RuMoC films after annealing at high temperatures. The results indicated great prospects of amorphous RuMoC films in advanced seedless Cu metallization applications.

  7. Effects of metal binder on the microstructure and mechanical properties of Al2O3-based micro-nanocomposite ceramic tool material

    Science.gov (United States)

    Ni, Xiu-ying; Zhao, Jun; Sun, Jia-lin; Gong, Feng; Li, Zuo-li

    2017-07-01

    The Al2O3-(W,Ti)C composites with Ni and Mo additions varying from 0vol% to 12vol% were prepared via hot pressing sintering under 30 MPa. The microstructure was investigated via X-ray diffraction (XRD) and scanning electron microscopy (SEM) equipped with energy dispersive spectrometry (EDS). Mechanical properties such as flexural strength, fracture toughness, and Vickers hardness were also measured. Results show that the main phases A12O3 and (W,Ti)C were detected by XRD. Compound MoNi also existed in sintered nanocomposites. The fracture modes of the nanocomposites were both intergranular and transgranular fractures. The plastic deformation of metal particles and crack bridging were the main toughening mechanisms. The maximum flexural strength and fracture toughness were obtained for 9vol% and 12vol% additions of Ni and Mo, respectively. The hardness of the composites reduced gradually with increasing content of metals Ni and Mo.

  8. Influence of Ni-P Coated SiC and Laser Scan Speed on the Microstructure and Mechanical Properties of IN625 Metal Matrix Composites

    Science.gov (United States)

    Sateesh, N. H.; Kumar, G. C. Mohan; Krishna, Prasad

    2015-12-01

    Nickel based Inconel-625 (IN625) metal matrix composites (MMCs) were prepared using pre-heated nickel phosphide (Ni-P) coated silicon carbide (SiC) reinforcement particles by Direct Metal Laser Sintering (DMLS) additive manufacturing process under inert nitrogen atmosphere to obtain interface influences on MMCs. The distribution of SiC particles and microstructures were characterized using optical and scanning electron micrographs, and the mechanical behaviours were thoroughly examined. The results clearly reveal that the interface integrity between the SiC particles and the IN625 matrix, the mixed powders flowability, the SiC ceramic particles and laser beam interaction, and the hardness, and tensile characteristics of the DMLS processed MMCs were improved effectively by the use of Ni-P coated SiC particles.

  9. Structural behavior and microstructural hard metal sintered at 1350 deg C from the powder of nanometer WC with 10 wt% Co

    Energy Technology Data Exchange (ETDEWEB)

    Batista, A.C.; Perpetuo, G.J.; Leocadio, R.R.V., E-mail: adrianocorrea77@gmail.com [Rede Tematica de Engenharia de Materiais (REDEMAT), Ouro Preto, Minas Gerais (Brazil); Oliveira, H.C.P. de [Instituto Superior Tecnico (IST), Lisboa (Portugal). Departamento de Materiais

    2014-07-01

    The hard metal (WC-10%Co), processed via powder metallurgy, using powder of nanometer WC, were characterized from the point of view to the microstructural and structural techniques, X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray (EDS) for mapping and punctual. To analyze the behavior of hard metal after the sintering process performed in resistive furnace at 1350°C for 1 hour under vacuum of 10-2 mbar, the analysis identified the formation of WC grains, the pore distribution and behavior and evolution of the phases WC and Co, generating phases η (Co{sub 3}W{sub 3}C and Co{sub 6}W{sub 6}C). (author)

  10. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-02-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  11. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-03-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  12. Microstructure, mechanical, and in vitro properties of mica glass-ceramics with varying fluorine content.

    Science.gov (United States)

    Molla, Atiar Rahaman; Basu, Bikramjit

    2009-04-01

    The design and development of glass ceramic materials provide us the unique opportunity to study the microstructure development with changes in either base glass composition or heat treatment conditions as well as to understand processing-microstructure-property (mechanical/biological) relationship. In the present work, it is demonstrated how various crystal morphology can develop when F(-) content in base glass (K(2)O-B(2)O(3)-Al(2)O(3)-SiO(2)-MgO-F) is varied in the range of 1.08-3.85% and when all are heat treated at varying temperatures of 1000-1120 degrees C. For some selected heat treatment temperature, the heat treatment time is also varied over 4-24 h. It was established that with increase in fluoride content in the glass composition, the crystal volume fraction of the glass-ceramic decreases. Using 1.08% fluoride, more than 80% crystal volume fraction could be achieved in the K(2)O-B(2)O(3)-Al(2)O(3)-SiO(2)-MgO-F system. It was observed that with lower fluoride content glass-ceramic, if heated at 1040 degrees C for 12 h, an oriented microstructure with 'envelop like' crystals can develop. For glass ceramics with higher fluorine content (2.83% or 3.85%), hexagonal-shaped crystals are formed. Importantly, high hardness of around 8 GPa has been measured in glass ceramics with maximum amount of crystals. The three-point flexural strength and elastic modulus of the glass-ceramic (heat treated at 1040 degrees C for 24 h) was 80 MPa and 69 GPa of the sample containing 3.85% fluorine, whereas, similar properties obtained for the sample containing 1.08% F(-) was 94 MPa and 57 GPa, respectively. Further, in vitro dissolution study of the all three glass-ceramic composition in artificial saliva (AS) revealed that leached fluoride ion concentration was 0.44 ppm, when the samples were immersed in AS for 8 weeks. This was much lower than the WHO recommended safety limits of 1.5 ppm. Among all the investigated glass-ceramic samples, the glass ceramic with 3.85% F

  13. Microstructure investigations of Yb- and Bi-doped Mg2Si prepared from metal hydrides for thermoelectric applications

    Energy Technology Data Exchange (ETDEWEB)

    Janka, Oliver; Zaikina, Julia V.; Bux, Sabah K.; Tabatabaifar, Hosna; Yang, Hao; Browning, Nigel D.; Kauzlarich, Susan M.

    2017-01-01

    Within the field of thermoelectric materials for energy conversion magnesium silicide, Mg2Si, is an outstanding candidate due to its low density, abundant constituents and low toxicity. However electronic and thermal tuning of the material is a required necessity to improve its Figure of Merit, zT. Doping of Yb via reactive YbH2 into the structure is performed with the goal of reducing the thermal conductivity. Hydrogen is released as a by-product at high temperatures allowing for facile incorporation of Yb into the structure. We report on the properties of Yb-and Bi-doped Mg2Si prepared with MgH2 and YbH2 with the focus on the synthetic conditions, and samples' microstructure, investigated by various electron microscopy techniques. Yb is found in the form of both Yb3Si5 inclusions and Yb dopant segregated at the grain boundary substituting for Mg. The addition of 1 at% Yb concentration reduced the thermal conductivity, providing a value of 30 mW/cm K at 800 K. In order to adjust carrier concentration, the sample is additionally doped with Bi. The impact of the microstructure on the transport properties of the obtained material is studied. Idealy, the reduction of the thermal conductivity is achieved by doping with Yb and the electronic transport is adjusted by doping with Bi. Large grain microstructure facilitates the electronic transport. However, the synthetic conditions that provide the optimized microstructure for electrical transport do not facilitate the additional Yb dopant incorporation. Therefore, the Yb and Bi containing sample with the optimized microstructure provides a zT=0.46 at 800 K.

  14. Effects of Insert Metal Type on Interfacial Microstructure During Dissimilar Joining of TiAl Alloy to SCM440 by Friction Welding

    Science.gov (United States)

    Park, Jong-Moon; Kim, Ki-Young; Kim, Kyoung-Kyun; Ito, Kazuhiro; Takahashi, Makoto; Oh, Myung-Hoon

    2018-03-01

    Although the welding zone of direct bonding between a TiAl alloy and SCM440 can be obtained by friction welding, martensitic transformation and the formation of intermetallic compounds (IMCs) and cracks result in a lower tensile strength of the joints relative to those of other welding techniques. Insert metals were used as a buffer layer to relieve stress while increasing the bond strength. In this study, the microstructure and mechanical properties on welded joints of a TiAl alloy and SCM440 with various insert metals, were investigated. The TiAl/Cu/SCM440 and TiAl/Ni/SCM440 joints were fabricated using a servo-motor-type friction welding machine. As a result, it was confirmed that the formation of a welding flash was dependent on the insert metal type, and the strength of the base metal. At the TiAl/Cu/SCM440 interface, the formation of IMCs CuTiAl and Cu2TiAl was observed at TiAl/Cu, while no IMC formation was observed at Cu/SCM440. On the other hand, at the TiAl/Ni/SCM440 interface, several IMCs with more than 100 μm thickness were found, and roughly two compositions, viz., Ti2NiAl3 and TiNi2Al, were observed at the TiAl/Ni interface. At the Ni/SCM440 interface, 10 μm-thick FeNi and others were found.

  15. Compositions of graphene materials with metal nanostructures and microstructures and methods of making and using including pressure sensors

    KAUST Repository

    Chen, Ye

    2017-01-26

    Composition comprising at least one graphene material and at least one metal. The metal can be in the form of nanoparticles as well as microflakes, including single crystal microflakes. The metal can be intercalated in the graphene sheets. The composition has high conductivity and flexibility. The composition can be made by a one-pot synthesis in which a graphene material precursor is converted to the graphene material, and the metal precursor is converted to the metal. A reducing solvent or dispersant such as NMP can be used. Devices made from the composition include a pressure sensor which has high sensitivity. Two two- dimension materials can be combined to form a hybrid material.

  16. Microstructure and properties of hot roll bonding layer of dissimilar metals. 2. Bonding interface microstructure of Zr/stainless steel by hot roll bonding and its controlling

    International Nuclear Information System (INIS)

    Yasuyama, Masanori; Ogawa, Kazuhiro; Taka, Takao; Nakasuji, Kazuyuki; Nakao, Yoshikuni; Nishimoto, Kazutoshi.

    1996-01-01

    The hot roll bonding of zirconium and stainless steel inserted with tantalium was investigated using the newly developed rolling mill. The effect of hot rolling temperatures of zirconium/stainless steel joints on bonding interface structure was evaluated. Intermetallic compound layer containing cracks was observed at the bonding interface between stainless steel and tantalium when the rolling temperature was above 1373K. The hardness of the bonding layer of zirconium and tantalium bonded above 1273K was higher than tantalium or zirconium base metal in spite of absence of intermetallic compound. The growth of reaction layer at the stainless steel and tantalium interface and at the tantalium and zirconium interface was conforming a parabolic low when that was isothermally heated after hot roll bonding, and the growth rate was almost same as that of static diffusion bonding without using hot roll bonding process. It is estimated that the strain caused by hot roll bonding gives no effect on the growth of reaction layer. It was confirmed that the dissimilar joint of zirconium and stainless steel with insert of tantalium having the sound bonding interface were obtained at the suitable bonding temperature of 1173K by the usage of the newly developed hot roll bonding process. (author)

  17. Particle variations and effect on the microstructure and microhardness of Ti6al4 V hybrid metal matrix system

    CSIR Research Space (South Africa)

    Akinlabi, ET

    2017-01-01

    Full Text Available obtained as follow: 3.0 Ti6Al4 V, B4C and BN, 3.2 Ti6Al4 V, B4C and BN, and 3.4 Ti6Al4 V, B4C and BN systems. Laser coating experiment was done at 1400W. The influence of difference in variation of powder on the microstructure and hardness values...

  18. Microstructure and mechanical properties of Cu/SiC metal matrix composite fabricated via friction stir processing

    International Nuclear Information System (INIS)

    Akramifard, H.R.; Shamanian, M.; Sabbaghian, M.; Esmailzadeh, M.

    2014-01-01

    Highlights: • Designing a net hole was effective to achieve uniform distribution SiC particles and prevent agglomeration of them. • SZ has fine and equiaxed grains and distribution of SiC particles in the matrix is almost uniform. • No intermetallic compound was formed after FSP. • In comparison to pure Cu, Cu/SiC composite shows higher hardness and better wear behavior. - Abstract: In the present investigation, pure Cu sheets were reinforced with 25 μm SiC particles to fabricate a composite surface layer by friction stir processing (FSP). In order to improve distribution of reinforcing SiC particles, a net of holes were designed by drill on the surface of pure Cu sheet. For evaluation of microstructure, Optical Microscope (OM) and Scanning Electron Microscope (SEM) were used. Microstructural observation confirmed fine and equiaxed grains in the stir zone (SZ) and showed that SiC particles act as heterogeneous nucleation sites in the dynamic recrystallization of Cu grains. Moreover, agglomeration of particles was not observed and fine particles had a good distribution in SZ. In the SEM micrographs, porosities were detected as microstructure defects. Microhardness measurements showed that surface hardness was two times as high as that of substrate. The rotational wear tests demonstrated that use of SiC particles enhanced wear resistance and increased average friction coefficient of pure Cu. No intermetallic compound was found in Cu/SiC composite as revealed by XRD analysis

  19. Microstructure investigations of Yb- and Bi-doped Mg{sub 2}Si prepared from metal hydrides for thermoelectric applications

    Energy Technology Data Exchange (ETDEWEB)

    Janka, Oliver; Zaikina, Julia V. [Department of Chemistry, University of California, Davis, One Shields Avenue, Davis, CA 95616 (United States); Bux, Sabah K. [Jet Propulsion Laboratory/California Institute of Technology, Thermal Energy Conversion Technologies Group, Jet Propulsion Laboratory, Pasadena, CA 91125 (United States); Tabatabaifar, Hosna [Department of Chemistry, University of California, Davis, One Shields Avenue, Davis, CA 95616 (United States); Yang, Hao; Browning, Nigel D. [Chemical and Materials Sciences Division, Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Kauzlarich, Susan M. [Department of Chemistry, University of California, Davis, One Shields Avenue, Davis, CA 95616 (United States)

    2017-01-15

    Within the field of thermoelectric materials for energy conversion magnesium silicide, Mg{sub 2}Si, is an outstanding candidate due to its low density, abundant constituents and low toxicity. However electronic and thermal tuning of the material is a required necessity to improve its Figure of Merit, zT. Doping of Yb via reactive YbH{sub 2} into the structure is performed with the goal of reducing the thermal conductivity. Hydrogen is released as a by-product at high temperatures allowing for facile incorporation of Yb into the structure. We report on the properties of Yb- and Bi-doped Mg{sub 2}Si prepared with MgH{sub 2} and YbH{sub 2} with the focus on the synthetic conditions, and samples’ microstructure, investigated by various electron microscopy techniques. Yb is found in the form of both Yb{sub 3}Si{sub 5} inclusions and Yb dopant segregated at the grain boundary substituting for Mg. The addition of 1 at% Yb concentration reduced the thermal conductivity, providing a value of 30 mW/cm K at 800 K. In order to adjust carrier concentration, the sample is additionally doped with Bi. The impact of the microstructure on the transport properties of the obtained material is studied. Idealy, the reduction of the thermal conductivity is achieved by doping with Yb and the electronic transport is adjusted by doping with Bi. Large grain microstructure facilitates the electronic transport. However, the synthetic conditions that provide the optimized microstructure for electrical transport do not facilitate the additional Yb dopant incorporation. Therefore, the Yb and Bi containing sample with the optimized microstructure provides a zT=0.46 at 800 K. - Graphical abstract: 1% or less addition of YbH{sub 2} to Mg{sub 2}Si significantly reduces the thermal conductivity of the material. Yb replaces some Mg in Mg{sub 2}Si and the remainder is distributed as Yb{sub 3}Sb{sub 5} in the Yb-doped Mg{sub 2}Si matrix. Correlation between the observed grain size and transport show

  20. Microstructure investigation of NiAl-Cr(Mo) interface in a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal

    International Nuclear Information System (INIS)

    Chen, Y.X.; Cui, C.Y.; Guo, J.T.; Li, D.X.

    2004-01-01

    The microstructure of a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal in as-processed and heat-treated states has been studied by means of scanning electron microscopy and high resolution electron microscopy (HREM). The microstructure of the NiAl-Cr(Mo) eutectic was characterized by lamellar Cr(Mo) phases embedded within NiAl matrix with common growth direction of . The interface between NiAl and lamellar Cr(Mo) did not have any transition layers. Misfit dislocations were observed at the NiAl-Cr(Mo) interface. In addition to lamellar Cr(Mo) phases, coherent Cr(Mo, Ni, Al) precipitates and NiAl precipitates were also observed in the NiAl matrix and lamellar Cr(Mo) phases, respectively. After hot isostatic pressing and heat treatment, the NiAl-Cr(Mo) interfaces became smooth and straight. Square array of misfit dislocations was directly observed at the (0 0 1) interface between NiAl and Cr(Mo, Ni, Al) precipitate. The configuration of misfit dislocation network showed a generally good agreement with prediction based on the geometric O-lattice model

  1. Comparison of microstructure and mechanical properties of ultra-narrow gap laser and gas-metal-arc welded S960 high strength steel

    Science.gov (United States)

    Guo, Wei; Li, Lin; Dong, Shiyun; Crowther, Dave; Thompson, Alan

    2017-04-01

    The microstructural characteristics and mechanical properties, including micro-hardness, tensile properties, three-point bending properties and Charpy impact toughness at different test temperatures of 8 mm thick S960 high strength steel plates were investigated following their joining by multi-pass ultra-narrow gap laser welding (NGLW) and gas metal arc welding (GMAW) techniques. It was found that the microstructure in the fusion zone (FZ) for the ultra-NGLW joint was predominantly martensite mixed with some tempered martensite, while the FZ for the GMAW joint was mainly consisted of ferrite with some martensite. The strength of the ultra-NGLW specimens was comparable to that of the base material (BM), with all welded specimens failed in the BM in the tensile tests. The tensile strength of the GMAW specimens was reduced approximately by 100 MPa when compared with the base material by a broad and soft heat affected zone (HAZ) with failure located in the soft HAZ. Both the ultra-NGLW and GMAW specimens performed well in three-point bending tests. The GMAW joints exhibited better impact toughness than the ultra-NGLW joints.

  2. Investigation of the microstructure of Ni and B4C ceramic-metal mixtures obtained by cold spray coating and followed by laser cladding

    Science.gov (United States)

    Filippov, A. A.; Fomin, V. M.; Orishich, A. M.; Malikov, A. G.; Ryashin, N. S.; Golyshev, A. A.

    2017-10-01

    In the present work, a combined method is considered for the production of a metal-matrix composite coating based on Ni and B4C. The coating is created by consistently applied methods: cold spray and laser cladding. Main focus of this work aimed to microstructure of coatings, element content and morphology of laser tracks. At this stage, the authors focused on the interaction of the laser unit with the substance without affecting the layer-growing technology products. It is shown that coating has deformed particles of nickel and the significantly decreased content of ceramic particles B4C after cold spray. After laser cladding there are no boundaries between nickel and dramatically changes in ceramic particles.

  3. Comparison of Microstructure and Mechanical Properties of A356/SiC Metal Matrix Composites Produced by Two Different Melting Routes

    Directory of Open Access Journals (Sweden)

    Shashi Prakash Dwivedi

    2014-01-01

    Full Text Available A356/SiC metal matrix composites with different weight percent of SiC particles were fabricated by two different techniques such as mechanical stir casting and electromagnetic stir casting. The results of macrostructure, microstructure, and XRD study revealed uniform distribution, grain refinement, and low porosity in electromagnetic stir casing samples. The mechanical results showed that the addition of SiC particles led to the improvement in tensile strength, hardness, toughness, and fatigue life. It indicates that type of fabrication process and percentage of reinforcement are the effective factors influencing the mechanical properties. It is observed that when percentage of reinforcement increases in electromagnetic stir casting, best mechanical properties are obtained.

  4. Numerical evaluation of micro-structural parameters of porous supports in metal-supported solid oxide fuel cells

    DEFF Research Database (Denmark)

    Reiss, Georg; Frandsen, Henrik Lund; Brandstätter, Wilhelm

    2014-01-01

    Metallic supported Solid Oxide Fuel Cells (SOFCs) are considered as a durable and cost effective alternative to the state-of-the-art ceramic supported cell designs. In order to understand the mass and charge transport in the metal-support of this new type of cell a novel technique involving X...

  5. Determination of microstructural parameters in damage models for ductile metals; Bestimmung von mikrostrukturellen Parametern in Schaedigungsmodellen fuer duktile Metalle

    Energy Technology Data Exchange (ETDEWEB)

    Steglich, D. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

    1999-07-01

    For the determination of material parameters in micromechanical damage models the mechanical behaviour of representative volume elements of a two-phase material has been investigated and the phase morphology quantified by microstructural analysis. The material parameters have been successfully correlated to microstructural quantities and a prediction of the damage behaviour of structures is performed. Special emphasis is given to the model of Gurson, Tvergaard and Needleman, which has been used to predict the macroscopic behaviour of smooth tensile test specimens and the fracture resistance curves of bending specimens for two different materials, a nodular cast iron and a particle reinforced aluminium compound. (orig.) [German] Zur Bestimmung der Materialparameter in mikromechanischen Schaedigungsmodellen werden repraesentative Strukturelemente eines Werkstoffes untersucht und die Morphologie eines zweiphasigen Gefueges durch quantitative Gefuegeanalyse beschrieben. Mit dieser Strategie gelingen eine Identifikation der im Modell enthaltenen Parameter sowie die Vorhersage des Versagensverhaltens von Strukturen. Als mikromechanisches Materialmodell wird hauptsaechlich das Modell von Gurson, Tvergaard und Needleman verwendet. Seine Anwendbarkeit zur Vorhersage des globalen Verhaltens von glatten Zugproben und zur Simulation von Risswiderstandskurven wird bei zwei verschiedenen Werkstoffen gezeigt, einen Gusseisen und einem Aluminium-Verbundwerkstoff. (orig.)

  6. Investigation of microstructure-ultrasonic velocity relationship in SiC{sub p}-reinforced aluminium metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Guer, C.H

    2003-11-25

    Twenty-one sets of specimens were fabricated by hot pressing powder mixtures containing various volume and size combinations of pure Al and SiC particles. Neither heat treatment nor secondary deformation processes were applied. The microstructures of the specimens were characterised by optical and scanning electron microscopy. Using a 10 MHz probe, the velocity of ultrasonic longitudinal waves was measured. The results show that in general the ultrasonic velocity increases with an increase in SiC content. However, for larger Al/SiC particle size ratio and higher volume fraction of SiC, ultrasonic velocity decreases owing to microporosity caused by the segregation of SiC particles along the grain boundaries of aluminium. It is concluded that ultrasonic techniques providing fast and non-destructive information are promising for quality assurance of the composites, and may also help to optimise process parameters.

  7. Metallic glasses: viable tool materials for the production of surface microstructures in amorphous polymers by micro-hot-embossing

    International Nuclear Information System (INIS)

    Henann, David L; Srivastava, Vikas; Taylor, Hayden K; Hale, Melinda R; Hardt, David E; Anand, Lallit

    2009-01-01

    Metallic glasses possess unique mechanical properties which make them attractive materials for fabricating components for a variety of applications. For example, the commercial Zr-based metallic glasses possess high tensile strengths (≈2.0 GPa), good fracture toughnesses (≈10–50 MPa√m) and good wear and corrosion resistances. A particularly important characteristic of metallic glasses is their intrinsic homogeneity to the nanoscale because of the absence of grain boundaries. This characteristic, coupled with their unique mechanical properties, makes them ideal materials for fabricating micron-scale components, or high-aspect-ratio micro-patterned surfaces, which may in turn be used as dies for the hot-embossing of polymeric microfluidic devices. In this paper we consider a commercially available Zr-based metallic glass which has a glass transition temperature of T g ≈ 350 °C and describe the thermoplastic forming of a tool made from this material, which has the (negative) microchannel pattern for a simple microfluidic device. This tool was successfully used to produce the microchannel pattern by micro-hot-embossing of the amorphous polymers poly(methyl methacrylate) (T g ≈ 115 °C) and Zeonex-690R (T g ≈ 136 °C) above their glass transition temperatures. The metallic glass tool was found to be very robust, and it was used to produce hundreds of high-fidelity micron-scale embossed patterns without degradation or failure

  8. Micro-structural characterization of low resistive metallic Ni germanide growth on annealing of Ni-Ge multilayer

    Energy Technology Data Exchange (ETDEWEB)

    Swain, Mitali, E-mail: mitali.physics@gmail.com; Singh, Surendra, E-mail: surendra@barc.gov.in; Bhattacharya, Debarati; Basu, Saibal, E-mail: sbasu@barc.gov.in [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Singh, Ajay; Prajapat, C. L. [Technical Physics Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Tokas, R.B. [Atomic & Molecular Physics Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

    2015-07-15

    Nickel-Germanides are an important class of metal semiconductor alloys because of their suitability in microelectronics applications. Here we report successful formation and detailed characterization of NiGe metallic alloy phase at the interfaces of a Ni-Ge multilayer on controlled annealing at relatively low temperature ∼ 250 °C. Using x-ray and polarized neutron reflectometry, we could estimate the width of the interfacial alloys formed with nanometer resolution and found the alloy stoichiometry to be equiatomic NiGe, a desirable low-resistance interconnect. We found significant drop in resistance (∼ 50%) on annealing the Ni-Ge multilayer suggesting metallic nature of alloy phase at the interfaces. Further we estimated the resistivity of the alloy phase to be ∼ 59μΩ cm.

  9. Micro-structural characterization of low resistive metallic Ni germanide growth on annealing of Ni-Ge multilayer

    Directory of Open Access Journals (Sweden)

    Mitali Swain

    2015-07-01

    Full Text Available Nickel-Germanides are an important class of metal semiconductor alloys because of their suitability in microelectronics applications. Here we report successful formation and detailed characterization of NiGe metallic alloy phase at the interfaces of a Ni-Ge multilayer on controlled annealing at relatively low temperature ∼ 250 °C. Using x-ray and polarized neutron reflectometry, we could estimate the width of the interfacial alloys formed with nanometer resolution and found the alloy stoichiometry to be equiatomic NiGe, a desirable low-resistance interconnect. We found significant drop in resistance (∼ 50% on annealing the Ni-Ge multilayer suggesting metallic nature of alloy phase at the interfaces. Further we estimated the resistivity of the alloy phase to be ∼ 59μΩ cm.

  10. Microstructure, mechanical properties, in vitro degradation and cytotoxicity evaluations of Mg-1.5Y-1.2Zn-0.44Zr alloys for biodegradable metallic implants.

    Science.gov (United States)

    Fan, Jun; Qiu, Xin; Niu, Xiaodong; Tian, Zheng; Sun, Wei; Liu, Xiaojuan; Li, Yangde; Li, Weirong; Meng, Jian

    2013-05-01

    Mg-1.5Y-1.2Zn-0.44Zr alloys were newly developed as degradable metallic biomaterials. A comprehensive investigation of the microstructure, mechanical properties, in vitro degradation assessments and in vitro cytotoxicity evaluations of the as-cast state, as-heat treated state and as-extruded state alloys was done. The microstructure observations show that the Mg-1.5Y-1.2Zn-0.44Zr alloys are mainly composed of the matrix α-Mg phases and the Mg12ZnY secondary phases (LPS structure). The hot extrusion method significantly refined the grains and eliminated the defects of both as-cast and heat treated alloys and thereby contributed to the better mechanical properties and biodegradation resistance. The values of tensile strength and tensile yield strength of the alloy in the as-extruded condition are about 236 and 178 MPa respectively, with an excellent elongation of 28%. Meanwhile, the value of compressive strength is about 471 MPa and the value of bending strength is about 501 MPa. The superior bending strength further demonstrates the excellent ductility of the hot extruded alloys. The results of immersion tests and electrochemical measurements in the SBF indicate that a protective film precipitated on the alloy's surface with the extension of degradation. The protective film contains Mg(OH)2 and hydroxyapatite (HA) which can reinforce osteoblast activity and promote good biocompatibility. No significant cytotoxicity towards L-929 cells was detected and the immersion extracts of alloy samples could enhance the cell proliferation with time in the cytotoxicity evaluations, implying that the Mg-1.5Y-1.2Zn-0.44Zr alloys have the potential to be used for biomedical applications. Copyright © 2013 Elsevier B.V. All rights reserved.

  11. Direct Metal Laser Sintering of Ti6Al4V for Biomedical Applications: Microstructure, Corrosion Properties, and Mechanical Treatment of Implants

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2016-07-01

    Full Text Available Ti6Al4V samples have been prepared by Direct Metal Laser Sintering (DMLS with varied laser power. Some of the samples were stress-relief annealed. The microstructure of materials was investigated using a light microscopy. Columnar grains of martensite dominate in as-made microstructure. Stress-relief annealing led to the white acicular phase growth in the structure with a fishbone arrangement on the boundary of some original martensitic needles. Mechanical properties of materials were characterized through hardness measurement in two directions relating to the sample building direction. It was found that the hardness of materials increased with a laser power and values varied from 370 to 415 HV 0.3/30. After stress-relief annealing, the structure of materials being homogenized, pattern spacing dissolved and the hardness in both directions became stabilized at values of 350–370 HV 0.3/30. The laser power affects the corrosion rate of the material. The lowest corrosion rate was recorded at the maximum laser power (190 W. Heat treatment does not affect the corrosion rate remarkably, however it leads to stabilization of corrosion potential of materials Ecorr. The surface of the samples was modified by an abrasive blasting using spherical (zirblast and sharp-edged (white corundum blasting abrasives and three levels of air pressure. The abrasive blasting of sintered materials led to a decrease of the surface roughness of materials with air pressure increasing. Blasting with zirblast led to a more significant decrease of roughness parameters compared with surfaces blasted with sharp-edged white aluminum. Different shapes of abrasives caused characteristic surface morphology.

  12. Maximum: Recent Implementation and Application to the Study of Corrosion-Induced Microstructures in Thin Films of Aluminum-Copper Metallization.

    Science.gov (United States)

    Liang, Shoudeng

    We describe the recent implementation of a synchrotron radiation based scanning soft X-ray photoemission microscope - MAXIMUM, and discuss its application to the investigation of corrosion-induced microstructures in Al-Cu-Si thin films. The microscope employs a Mo/Si multilayer-coated Schwarzschild objective to focus 95eV X-rays from an undulator beamline. The photoelectrons are energy-analyzed by a CMA, and the sample is rastered to produce an image. We have achieved 980A spatial and 250meV energy resolution. Recent addition of a sample preparation and transfer system to the microscope enables us to perform surface and materials studies under UHV conditions. Since the spatial resolution of the microscope is determined by the spot size of the focused X-rays, any electrostatic potential from surface charging will not affect the image quality. This allowed the study of highly insulating films with the use of an electron flood gun to compensate for spectral shifts. We have employed MAXIMUM to investigate corrosion -induced surface microstructures in the Al-Cu-Si thin films commonly utilized in VLSI metallization. Spectromicroscopy was performed to characterize the chemical species and their distribution on the film surface after corrosion under 85% relative humidity at 85^circ C. The experimental images demonstrated that Cu -rich precipitates were formed near the surface region beneath the oxide layer upon annealing. We also observed a correlation between the precipitates and the increased corrosion in the alloy film: the localized corrosion occurs only at those sites where precipitation has taken place. This implies that the surface oxide layer is modified by the underlying Cu-rich phase such that it loses protection against moisture. After pitting, the Cu-rich phase acts as a cathode to facilitate corrosion of the surrounding Cu-deficient Al matrix via galvanic action. The corrosion -induced microstructures show characteristic circular features in the micrographs of

  13. Microstructure of irradiated materials

    International Nuclear Information System (INIS)

    Robertson, I.M.

    1995-01-01

    The focus of the symposium was on the changes produced in the microstructure of metals, ceramics, and semiconductors by irradiation with energetic particles. the symposium brought together those working in the different material systems, which revealed that there are a remarkable number of similarities in the irradiation-produced microstructures in the different classes of materials. Experimental, computational and theoretical contributions were intermixed in all of the sessions. This provided an opportunity for these groups, which should interact, to do so. Separate abstracts were prepared for 58 papers in this book

  14. Microstructure, mechanical properties, in vitro degradation and cytotoxicity evaluations of Mg–1.5Y–1.2Zn–0.44Zr alloys for biodegradable metallic implants

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Jun [State Key Laboratory of Rare Earth Resources Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Qiu, Xin; Niu, Xiaodong; Tian, Zheng; Sun, Wei; Liu, Xiaojuan [State Key Laboratory of Rare Earth Resources Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Li, Yangde; Li, Weirong [Dongguan E-ande Sci. and Tech. Co. Ltd., Dongguan 523640 (China); Meng, Jian, E-mail: jmeng@ciac.jl.cn [State Key Laboratory of Rare Earth Resources Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

    2013-05-01

    Mg–1.5Y–1.2Zn–0.44Zr alloys were newly developed as degradable metallic biomaterials. A comprehensive investigation of the microstructure, mechanical properties, in vitro degradation assessments and in vitro cytotoxicity evaluations of the as-cast state, as-heat treated state and as-extruded state alloys was done. The microstructure observations show that the Mg–1.5Y–1.2Zn–0.44Zr alloys are mainly composed of the matrix α-Mg phases and the Mg{sub 12}ZnY secondary phases (LPS structure). The hot extrusion method significantly refined the grains and eliminated the defects of both as-cast and heat treated alloys and thereby contributed to the better mechanical properties and biodegradation resistance. The values of tensile strength and tensile yield strength of the alloy in the as-extruded condition are about 236 and 178 MPa respectively, with an excellent elongation of 28%. Meanwhile, the value of compressive strength is about 471 MPa and the value of bending strength is about 501 MPa. The superior bending strength further demonstrates the excellent ductility of the hot extruded alloys. The results of immersion tests and electrochemical measurements in the SBF indicate that a protective film precipitated on the alloy's surface with the extension of degradation. The protective film contains Mg(OH){sub 2} and hydroxyapatite (HA) which can reinforce osteoblast activity and promote good biocompatibility. No significant cytotoxicity towards L-929 cells was detected and the immersion extracts of alloy samples could enhance the cell proliferation with time in the cytotoxicity evaluations, implying that the Mg–1.5Y–1.2Zn–0.44Zr alloys have the potential to be used for biomedical applications. - Highlights: ► Mg-1.5Y-1.2Zn-0.44Zr alloys were newly developed as degradable metallic implants. ► The alloys are mainly composed of the matrix α-Mg and Mg{sub 12}ZnY secondary phases. ► The mechanical properties and biodegradation resistance were

  15. Microstructuring of glasses

    CERN Document Server

    Hülsenberg, Dagmar; Bismarck, Alexander

    2008-01-01

    As microstructured glass becomes increasingly important for microsystems technology, the main application fields include micro-fluidic systems, micro-analysis systems, sensors, micro-actuators and implants. And, because glass has quite distinct properties from silicon, PMMA and metals, applications exist where only glass devices meet the requirements. The main advantages of glass derive from its amorphous nature, the precondition for its - theoretically - direction-independent geometric structurability. Microstructuring of Glasses deals with the amorphous state, various glass compositions and their properties, the interactions between glasses and the electromagnetic waves used to modify it. Also treated in detail are methods for influencing the geometrical microstructure of glasses by mechanical, chemical, thermal, optical, and electrical treatment, and the methods and equipment required to produce actual microdevices.

  16. Effect of carbamide peroxide treatments on the metal-ion release and microstructure of different dental amalgams.

    Science.gov (United States)

    Gurgan, Sevil; Kiremitci, Arlin; Yalcin, Filiz; Alpaslan, Tugba; Yazici, Esra

    2007-01-01

    A variety of methods have been used to model the effects of bleaching agents on tooth tissue and dental materials. Although several studies have evaluated the effects of bleaching agents on restorative materials, little attention has been directed to metal ion release from dental amalgam following exposure to bleaching agents. This in vitro study investigated the effects of two carbamide-peroxide-based bleaching gels on metal ion release from different dental amalgams. Thirteen discs (10x2 mm) prepared from tgloy (non-gamma 2, admix amalgam), Septalloy NG 50 (single composition, non-spherical, non-gamma 2, ternary amalgam), Dispersalloy (dispersed phase, admix amalgam) and Permite C (high-copper, non-gamma 2, admix alloy), according to the manufacturers' instructions and polished after 24 hours, were aged for seven days at 37 degrees C in air. The discs were then immersed in 10 ml of distilled water for 24 hours at 37 degrees C. The amount of metal ion (Hg, Ag, Sn and Cu) release was determined using inductively coupled plasma mass spectrometry. The discs were treated with either 16% or 30% carbamide peroxide gel and ion release analysis was repeated. The specimens were also evaluated for surface changes using scanning electron microscopy (SEM). The data were analyzed using the MannWhitney U, Wilcoxon Signed Ranks and Kruskal Wallis tests. Statistical analysis showed that treatment with either 16% or 30% carbamide peroxide resulted in a significant release of Hg from all tested amalgams (p 0.05). The use of carbamide peroxide gels did not make any difference in Ag levels (p > 0.05). The release of Sn after treatment with 16% or 30% carbamide peroxide was increased (p amalgams could be changed by treatment with 16% or 30% carbamide peroxide.

  17. Effects of duty cycle and electrolyte concentration on the microstructure and biocompatibility of plasma electrolytic oxidation treatment on zirconium metal

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Shao-Fu [Department of Materials and Mineral Resources Engineering, Institute of Materials Science and Engineering, National Taipei University of Technology, Taipei 10608, Taiwan (China); Lou, Bih-Show [Chemistry Division, Center for General Education, Chang Gung University, Taoyuan 333, Taiwan (China); Yang, Yung-Chin [Department of Materials and Mineral Resources Engineering, Institute of Materials Science and Engineering, National Taipei University of Technology, Taipei 10608, Taiwan (China); Wu, Pei-Shan [Department of Materials Engineering, Ming Chi University of Technology, New Taipei City 24301, Taiwan (China); Chung, Ren-Jei [Department of Chemical Engineering and Biotechnology, National Taipei University of Technology, Taipei 10608, Taiwan (China); Lee, Jyh-Wei, E-mail: jefflee@mail.mcut.edu.tw [Department of Materials Engineering, Ming Chi University of Technology, New Taipei City 24301, Taiwan (China); Center for Thin Film Technologies and Applications, Ming Chi University of Technology, New Taipei City 24301, Taiwan (China); Department of Electronic Engineering, Chang Gung University, Taoyuan 333, Taiwan (China)

    2015-12-01

    Recently, the plasma electrolytic oxidation (PEO) process has been widely studied and applied in the industrial setting due to its ability to create functional oxide layers on Al, Ti, Mg, and Zr alloys. In this work, a pulsed direct current (DC) power supply was adopted to grow the zirconia coating on pure Zr metal by PEO treatment. A fixed frequency of 1000 Hz and constant current of 2 A were used to fabricate all zirconia coatings. Duty cycle values of 25%, 75%, and 100% were used and 0.1 M K{sub 3}PO{sub 4} aqueous solution containing three different concentrations of KOH, 0.01, 0.05 and 0.1 M, was also used in fabrication. The plasma breakdown voltage decreased with increasing KOH concentration due to its higher electrolyte conductivity. The PEO oxide coating consisted of a thin continuous barrier layer and a thick porous outermost layer, which consisted of mainly monoclinic and minor tetragonal ZrO{sub 2} phases. The PEO treatment of Zr metal provided excellent corrosion resistance in Hank's solution and good biocompatibility for 3T3 and MG63 cells. These results suggest that PEO coatings having potential applications in the biomedical field were confirmed in this study. - Highlights: • Plasma electrolytic oxidation (PEO) treated coating consists of a continuous thin layer and a thick porous outermost layer. • The PEO coating thickness decreases with increasing content of KOH in electrolyte at duty cycles of 75% and 100%. • All PEO coatings provide good biocompatibility and no toxicity to both 3T3 and MG63 cells. • The PEO process greatly enhances the corrosion resistance of Zr metal to Hank's solution.

  18. EBSD-based techniques for characterization of microstructural restoration processes during annealing of metals deformed to large plastic strains

    DEFF Research Database (Denmark)

    Godfrey, A.; Mishin, Oleg; Yu, Tianbo

    2012-01-01

    fraction parameter, in particular with regard to data collected from electron-backscatter diffraction investigations, where boundaries with very low misorientation angles cannot be reliably detected. It is shown how this parameter can be related to the recrystallization behavior. Another parameter, based...... on mode of the distribution of dislocation cell sizes is outlined, and it is demonstrated how this parameter can be used to investigate the uniformity, or otherwise, of the restoration processes occurring during annealing of metals deformed to large plastic strains. © (2012) Trans Tech Publications...

  19. Effect of carbon on the microstructure, mechanical properties and metal ion release of Ni-free Co-Cr-Mo alloys containing nitrogen.

    Science.gov (United States)

    Mori, Manami; Yamanaka, Kenta; Kuramoto, Koji; Ohmura, Kazuyo; Ashino, Tetsuya; Chiba, Akihiko

    2015-10-01

    This paper investigated the effect of carbon addition on the microstructure and tensile properties of Ni-free biomedical Co-29Cr-6Mo (mass%) alloys containing 0.2 mass% nitrogen. The release of metal ions by the alloys was preliminarily evaluated in an aqueous solution of 0.6% sodium chloride (NaCl) and 1% lactic acid, after which samples with different carbon contents were subjected to hot rolling. All specimens were found to primarily consist of a γ-phase matrix due to nitrogen doping, with only the volume fraction of M23C6 increasing with carbon concentration. Owing to the very fine size of these carbide particles (less than 1 μm), which results from fragmentation during hot rolling, the increased formation of M23C6 increased the 0.2% proof stress, but reduced the elongation-to-failure. Carbon addition also increased the amount of Co and Cr released during static immersion; Co and Cr concentrations at the surfaces, which increased with increasing the bulk carbon concentrations, possibly enhanced the metal ion release. However, only a very small change in the Mo concentration was noticed in the solution. Therefore, it is not necessarily considered a suitable means of improving the strength of biomedical Co-Cr-Mo alloys, even though it has only to date been used in this alloy system. The results of this study revealed the limitations of the carbon strengthening and can aid in the design of biomedical Co-Cr-Mo-based alloys that exhibit the high durability needed for their practical application. Copyright © 2015 Elsevier B.V. All rights reserved.

  20. Cold spraying SiC/Al metal matrix composites: effects of SiC contents and heat treatment on microstructure, thermophysical and flexural properties

    Science.gov (United States)

    Gyansah, L.; Tariq, N. H.; Tang, J. R.; Qiu, X.; Feng, B.; Huang, J.; Du, H.; Wang, J. Q.; Xiong, T. Y.

    2018-02-01

    In this paper, cold spray was used as an additive manufacturing method to fabricate 5 mm thick SiC/Al metal matrix composites with various SiC contents. The effects of SiC contents and heat treatment on the microstructure, thermophysical and flexural properties were investigated. Additionally, the composites were characterized for retention of SiC particulates, splat size, surface roughness and the progressive understanding of strengthening, toughening and cracking mechanisms. Mechanical properties were investigated via three-point bending test, thermophysical analysis, and hardness test. In the as-sprayed state, flexural strength increased from 95.3 MPa to 133.5 MPa, an appreciation of 40% as the SiC contents increased, and the main toughening and strengthening mechanisms were zigzag crack propagation and high retention of SiC particulates respectively. In the heat treatment conditions, flexural strength appreciated significantly compared to the as-sprayed condition and this was as a result of coarsening of pure Al splat. Crack branching, crack deflection and interface delamination were considered as the main toughening mechanisms at the heat treatment conditions. Experimental results were consistent with the measured CTE, hardness, porosity and flexural modulus.

  1. Effect of Rare Earth Metals, Sr, and Ti Addition on the Microstructural Characterization of A413.1 Alloy

    Directory of Open Access Journals (Sweden)

    M. G. Mahmoud

    2017-01-01

    Full Text Available The present work was performed on A413.1 alloy containing 0.2–1.5 wt% rare earth metals (lanthanum or cerium, 0.05–0.15% Ti, and 0–0.02 wt% Sr. These elements were either added individually or combined. Thermal analysis, image analysis, and electron probe microanalysis were the main techniques employed in the present study. The results show that the use of the depression in the eutectic temperature as a function of alloy modification cannot be applied in the case when the alloy is treated with rare earth metals. Increasing the concentration of RE increases the solidification zone especially in Sr-modified alloys leading to poor feeding ability. This observation is more prominent in the case of Ce addition. Depending upon the amount of added Ti, two RE based intermetallics can be formed: (i a white phase, mainly platelet-like (approximately 2.5 μm thick, that is rich in RE, Si, Cu, and Al and (ii a second phase made up of mainly grey sludge particles (star-like branching in different directions. The grey phase is rich in Ti with some RE (almost 20% of that in the white phase with traces of Si and Cu. There is a strong interaction between RE and Sr leading to a reduction in the efficiency of Sr as a eutectic Si modifier causing particle demodification.

  2. Gas Metal Arc Welding Process Modeling and Prediction of Weld Microstructure in MIL A46100 Armor-Grade Martensitic Steel

    Science.gov (United States)

    Grujicic, M.; Arakere, A.; Ramaswami, S.; Snipes, J. S.; Yavari, R.; Yen, C.-F.; Cheeseman, B. A.; Montgomery, J. S.

    2013-06-01

    A conventional gas metal arc welding (GMAW) butt-joining process has been modeled using a two-way fully coupled, transient, thermal-mechanical finite-element procedure. To achieve two-way thermal-mechanical coupling, the work of plastic deformation resulting from potentially high thermal stresses is allowed to be dissipated in the form of heat, and the mechanical material model of the workpiece and the weld is made temperature dependent. Heat losses from the deposited filler-metal are accounted for by considering conduction to the adjoining workpieces as well as natural convection and radiation to the surroundings. The newly constructed GMAW process model is then applied, in conjunction with the basic material physical-metallurgy, to a prototypical high-hardness armor martensitic steel (MIL A46100). The main outcome of this procedure is the prediction of the spatial distribution of various crystalline phases within the weld and the heat-affected zone regions, as a function of the GMAW process parameters. The newly developed GMAW process model is validated by comparing its predictions with available open-literature experimental and computational data.

  3. A new macroscopically anisotropic pressure dependent yield function for metal matrix composite based on strain gradient plasticity for the microstructure

    DEFF Research Database (Denmark)

    Azizi, Reza; Legarth, Brian Nyvang; Niordson, Christian Frithiof

    2013-01-01

    in addition to the elastic strain. Hill's classical anisotropic yield criterion is extended to cover the composite such that hydrostatic pressure dependency, Bauschinger stress and size-effects are considered. It is found that depending on the fiber volume fraction, the anisotropic yield surface......Metal matrix composites with long aligned elastic fibers are studied using an energetic rate independent strain gradient plasticity theory with an isotropic pressure independent yield function at the microscale. The material response is homogenized to obtain a conventional macroscopic model...... that exhibits anisotropic yield properties with a pressure dependence. At the microscale free energy includes both elastic strains and plastic strain gradients, and the theory demands higher order boundary conditions in terms of plastic strain or work conjugate higher order tractions. The mechanical response...

  4. Effect of yttrium-doping on the microstructures and semiconductor-metal phase transition characteristics of polycrystalline VO{sub 2} thin films

    Energy Technology Data Exchange (ETDEWEB)

    Gu, Deen, E-mail: gudeen@163.com; Sun, Zhanhong; Zhou, Xin; Guo, Rui; Wang, Tao; Jiang, Yadong

    2015-12-30

    Highlights: • Modulating the microstructures and phase transition characteristics of VO{sub 2} thin films by Y-doping. • Y-doping greatly reduces the grain size of polycrystalline VO{sub 2} thin films. • Y{sup 3+} ions hardly influence the chemical states of V and O elements in the Y-doped VO{sub 2} films. • Y-doped VO{sub 2} films have a notably narrower ΔT (4.6 °C) than undoped VO{sub 2} films (10.7 °C). - Abstract: We investigate the effect of yttrium-doping on the microstructures and semiconductor-metal phase transition characteristics of polycrystalline VO{sub 2} thin films prepared by reactively co-sputtering process. XPS analyses indicate the existence of Y{sup 3+} in the Y-doped VO{sub 2} films, but Y-doping hardly influences the chemical states of V and O elements. X-ray diffraction patterns and Raman spectra reveal that both undoped and Y-doped VO{sub 2} thin films have a polycrystalline structure of monoclinic VO{sub 2}. The introduction of Y greatly reduces the grain size of VO{sub 2} thin films as evidenced by scanning electron microscopy analyses. The relationship between the hysteresis width and doping level is not monotonic although the grain size is monotonically reduced with increasing the doping level. Y-doped VO{sub 2} films with optimal doping level (1.82 at%) have a notably narrower hysteresis width (4.6 °C) than undoped VO{sub 2} films (10.7 °C). This is ascribed to increased heterogeneous nucleation centers due to Y in the VO{sub 2} lattice. With the further increase of doping level, the size effect gradually plays a prominent role in SMPT, and the hysteresis width of Y-doped VO{sub 2} films increases instead. The SMPT temperature of Y-doped VO{sub 2} films obviously decreases compared with undoped VO{sub 2} films due to reduced grain size and deformation of local structure around Y atom.

  5. Semiconductors and semimetals epitaxial microstructures

    CERN Document Server

    Willardson, Robert K; Beer, Albert C; Gossard, Arthur C

    1994-01-01

    Newly developed semiconductor microstructures can now guide light and electrons resulting in important consequences for state-of-the-art electronic and photonic devices. This volume introduces a new generation of epitaxial microstructures. Special emphasis has been given to atomic control during growth and the interrelationship between the atomic arrangements and the properties of the structures.Key Features* Atomic-level control of semiconductor microstructures* Molecular beam epitaxy, metal-organic chemical vapor deposition* Quantum wells and quantum wires* Lasers, photon(IR)detectors, heterostructure transistors

  6. Microstructural aspects of manganese metal during its electrodeposition from sulphate solutions in the presence of quaternary amines

    Energy Technology Data Exchange (ETDEWEB)

    Padhy, Subrat Kumar [CSIR – Institute of Minerals and Materials Technology, Council of Scientific and Industrial Research, Bhubaneswar 751013 (India); Academy of Scientific and Innovative Research, CSIR Campus, CSIR Road, Taramani, Chennai 600 113 (India); Patnaik, P. [CSIR – Institute of Minerals and Materials Technology, Council of Scientific and Industrial Research, Bhubaneswar 751013 (India); Tripathy, B.C., E-mail: bankim@immt.res.in [CSIR – Institute of Minerals and Materials Technology, Council of Scientific and Industrial Research, Bhubaneswar 751013 (India); Academy of Scientific and Innovative Research, CSIR Campus, CSIR Road, Taramani, Chennai 600 113 (India); Bhattacharya, I.N. [CSIR – Institute of Minerals and Materials Technology, Council of Scientific and Industrial Research, Bhubaneswar 751013 (India)

    2015-03-15

    Graphical abstract: - Highlights: • Quaternary amines produced smooth and bright manganese electrodeposits. • TEABr produced smooth and bright deposits with euhedral shaped crystals. • TBABr produced dendritic deposits with elongated poly-nodular crystals. • All the quaternary amines behaved as cathode polarisers. • TEABr was found to be the most efficient organic additive. - Abstract: In the present study investigation was made on the electrodeposition of manganese from sulphate solutions in the presence of quaternary amines TEABr, TPABr and TBABr. The concentrations of these additives were varied over a relatively broad range to evaluate their effect on the deposit morphology and preferred crystal orientations of the electrodeposited metal. TEABr resulted in bright and smooth manganese electrodeposits giving euhedral shape to the crystals with distinct triple junction points. TPABr also showed similar results at lower concentrations. However, TBABr resulted in the formation of dendritic growths with elongated poly-nodular crystals similar to that of Paragorgia corals having uniform multistep growths. The presence of these quaternary amines in the electrolyte causes polarisation of the cathode. TBABr being the strongest cathode polariser adsorbs strongly on the cathode resulting in poor deposit quality. TEABr was found to be the most efficient additive producing the desired quality manganese electrodeposit.

  7. The influence of Ti, N and Ti + N implantation on phase change, microstructure, growth of metallic compounds and correlated effects in hardness and wear resistance in H13 steel

    International Nuclear Information System (INIS)

    Zhang Tonghe; Ji Chengzhou; Shen Jinghua; Chen Ju; Tan Fujin; Gao Yuzun

    1992-01-01

    The lattice damage, small intermetallic compound (Fe 2 Ti), metallic compound (TiN, Fe 2 N) formation and supersaturated solutions of Ti or Ti + N-ion implanted into steel with various ion doses and energies were measured by TEM and X-ray diffraction formation and growth of the metallic compound has found to depend on ion dose and energy. Change of phases and microstructure were particularly enhanced with high dose and high energy. Metal hardening also increases with increasing ion dose, energy and the amount and size of metallic compounds. Specimens implanted at target temperature ranging from 300degC to 400degC (HT) or implanted at room temperature (RT) and then annealed at temperature ranging from 300 to 500degC, showed significant increase in hardness. The wear resistance of high energy and high dose implanted steel is better than that of low energy and lower dose implantation. The wear rate decreases 2-2.6 times for low temperature implantation, 10.4 times for HT implantation and high energy implantation. The Fe 2 Ti and TiC precipitates, phase and microstructural changes in the implanted layer are responsible for such a drastic reduction in wear. (orig.)

  8. The effect of metal-rich growth conditions on the microstructure of Sc{sub x}Ga{sub 1-x}N films grown using molecular beam epitaxy

    Energy Technology Data Exchange (ETDEWEB)

    Tsui, H.C.L.; Moram, M.A. [Department of Materials, Imperial College London (United Kingdom); Goff, L.E. [Department of Materials, Imperial College London (United Kingdom); Department of Physics, University of Cambridge (United Kingdom); Barradas, N.P. [CTN - Centro de Ciencias e Tecnologias Nucleares, Instituto Superior Tecnico, Universidade de Lisboa, Bobadela LRS (Portugal); Alves, E. [IPFN - Instituto de Plasmas e Fusao Nuclear, Lisboa (Portugal); Laboratorio de Aceleradores e Tecnologias de Radiacao, Instituto Superior Tecnico, Universidade de Lisboa, Bobadela LRS (Portugal); Pereira, S. [CICECO and Department of Physics, Universidade de Aveiro (Portugal); Beere, H.E.; Farrer, I.; Nicoll, C.A.; Ritchie, D.A. [Department of Physics, University of Cambridge (United Kingdom)

    2015-12-15

    Epitaxial Sc{sub x}Ga{sub 1-x}N films with 0 ≤ x ≤ 0.50 were grown using molecular beam epitaxy under metal-rich conditions. The Sc{sub x}Ga{sub 1-x}N growth rate increased with increasing Sc flux despite the use of metal-rich growth conditions, which is attributed to the catalytic decomposition of N{sub 2} induced by the presence of Sc. Microstructural analysis showed that phase-pure wurtzite Sc{sub x}Ga{sub 1-x}N was achieved up to x = 0.26, which is significantly higher than that previously reported for nitrogen-rich conditions, indicating that the use of metal-rich conditions can help to stabilise wurtzite phase Sc{sub x}Ga{sub 1-x}N. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Microstructural characterization of the A-508/82/182/316L dissimilar metal weld with reinforcement of 52 weld; Caracterizacao microestrutural da solda de metais dissimilares A-508/82/182/316L com reforco de solda 52

    Energy Technology Data Exchange (ETDEWEB)

    Paula, Raphael G.; Figueiredo, Celia A.; Campos, Wagner R.C., E-mail: caf@cdtn.br, E-mail: wrcc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    Stress corrosion cracking (SCC) is the major corrosion concern in the plant life management of ageing plants. The main classes of nuclear power plant materials that are potentially subjected to SCC are austenitic stainless steels and nickel based alloys. The nickel alloys 600, 82 and 182, originally selected due to their high corrosion resistance, show after many years of plant operation, susceptibility to SCC. Those alloys are used in steam generators and as dissimilar metal weld materials for nozzles of components such as the reactor pressure vessel and the pressurizer. Several techniques have been developed to mitigate the consequences of SCC in dissimilar metal welds; e. g. deposition of a compatible structural layer over the nozzle external surface, known as weld overlay, to induce compressive stresses on the nozzle critical region and weld repair. The material used in this work is a mock-up of an Angra 1 pressurizer nozzle weld, manufactured at CDTN according to procedures established for nuclear power plants. The weld links the forged 316 stainless steel to the A-508 carbon steel by Inconel 182 weld metal. On the carbon steel side, a buttering layer is applied (alloy 82). Alloy 52 is employed as weld overlay. The objective of this work is to perform a microstructural and metallographic characterization of the mock up materials, which includes an optical microscope analysis of the general structure of the material, microhardness determinations and a microstructure evaluation of selected regions of the mock up. (author)

  10. Microstructural and superconducting properties of high current metal-organic chemical vapor deposition YBa2Cu3O7-δ coated conductor wires

    International Nuclear Information System (INIS)

    Holesinger, T G; Maiorov, B; Ugurlu, O; Civale, L; Chen, Y; Xiong, X; Xie, Y; Selvamanickam, V

    2009-01-01

    Metal-organic chemical vapor deposition (MOCVD) on flexible, ion beam assisted deposition MgO templates has been used to produce high critical current density (J c ) (Y,Sm) 1 Ba 2 Cu 3 O y (REBCO) films suitable for use in producing practical high temperature superconducting (HTS) coated conductor wires. Thick films on tape were produced with sequential additions of 0.7 μm of REBCO via a reel-to-reel progression through a custom-designed MOCVD reactor. Multi-pass processing for thick film deposition is critically dependent upon minimizing surface secondary phase formation. Critical currents (I c s) of up to 600 A/cm width (t = 2.8 μm, J c = 2.6 MA cm -2 , 77 K, self-field) were obtained in short lengths of HTS wires. These high performance MOCVD films are characterized by closely spaced (Y,Sm) 2 O 3 nanoparticle layers that may be tilted relative to the film normal and REBCO orientation. Small shifts in the angular dependence of J c in low and intermediate applied magnetic fields can be associated with the tilted nanoparticle layers. Also present in these films were YCuO 2 nanoplates aligned with the YBCO matrix (short dimension perpendicular to the film normal), threading dislocations, and oriented composite defects (OCDs). The latter structures consist of single or multiple a-axis oriented grains coated on each side with insulating (Y,Sm) 2 O 3 or CuO. The OCDs formed a connected network of insulating phases by the end of the fourth pass. Subsequent attempts at adding additional layers did not increase I c . There is an inconsistency between the measured J c and the observed microstructural degradation that occurs with each additional layer, suggesting that previously deposited layers are improving with each repeated reactor pass. These dynamic changes suggest a role for post-processing to optimize superconducting properties of as-deposited films, addressing issues associated with reproducibility and manufacturing yield.

  11. Morphology and microstructure of composite materials

    Science.gov (United States)

    Tiwari, S. N.; Srinivansan, K.

    1991-01-01

    Lightweight continuous carbon fiber based polymeric composites are currently enjoying increasing acceptance as structural materials capable of replacing metals and alloys in load bearing applications. As with most new materials, these composites are undergoing trials with several competing processing techniques aimed at cost effectively producing void free consolidations with good mechanical properties. As metallic materials have been in use for several centuries, a considerable database exists on their morphology - microstructure; and the interrelationships between structure and properties have been well documented. Numerous studies on composites have established the crucial relationship between microstructure - morphology and properties. The various microstructural and morphological features of composite materials, particularly those accompanying different processing routes, are documented.

  12. VLSI electronics microstructure science

    CERN Document Server

    1982-01-01

    VLSI Electronics: Microstructure Science, Volume 4 reviews trends for the future of very large scale integration (VLSI) electronics and the scientific base that supports its development.This book discusses the silicon-on-insulator for VLSI and VHSIC, X-ray lithography, and transient response of electron transport in GaAs using the Monte Carlo method. The technology and manufacturing of high-density magnetic-bubble memories, metallic superlattices, challenge of education for VLSI, and impact of VLSI on medical signal processing are also elaborated. This text likewise covers the impact of VLSI t

  13. Microstructure evolution during irradiation

    International Nuclear Information System (INIS)

    Robertson, I.M.; Was, G.S.; Hobbs, L.W.; Diaz de la Rubia, T.

    1997-01-01

    The symposium focused on the microstructural changes produced in semiconductors, metals, ceramics and polymers by irradiation with energetic particles. The symposium provided an opportunity to bring together those working in different materials systems and revealed that there are a remarkable number of similarities in the changes produced by irradiation in the different classes of materials. Experimental, computational and theoretical contributions were intermixed throughout the sessions, which provided an opportunity for these groups to interact. Separate abstracts were prepared for most papers in this volume

  14. Microstructure evolution of Zr{sub 65}Al{sub 7.5}Cu{sub 12.5}Ni{sub 10}Ag{sub 5} bulk metallic glass due to rolling and its influence on the thermal stability

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Z.J., E-mail: yanzhijie74@sohu.com [School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024 (China); Yan, J.; Hu, Y.; Hao, W.X. [School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024 (China)

    2012-02-05

    X-ray diffraction (XRD), differential scanning calorimetry (DSC) and high-resolution transmission electron microscopy (HRTEM) are employed to investigate the microstructure evolution of Zr{sub 65}Al{sub 7.5}Cu{sub 12.5}Ni{sub 10}Ag{sub 5} bulk metallic glass subjected to rolling at room temperature. The strain rates are controlled to be 10{sup -4}-10{sup -3} s{sup -1}. The results show that the plastic deformation during rolling behaves as an inhomogeneous mode with the characteristic of shear bands, which results in the two-state characteristic of atomic movement from competition between the ordering and disordering processes. The icosahedron-like clusters precipitate in the transition regions between the shear bands and the amorphous matrix, and they tend to aggregate into nano-sized orders. The results of DSC indicate that the onset precipitation temperature of I-phase during heating of the metallic glass obviously decreases due to rolling. However, the time window for the completion of amorphous-to-icosahedral phase transformation is evidently lengthened. The microstructure evolution during rolling and its influence on the thermal stability are discussed.

  15. Synthesis, microstructural and mechanical properties of ex situ zircon particles (ZrSiO4 reinforced Metal Matrix Composites (MMCs: a review

    Directory of Open Access Journals (Sweden)

    Satish Kumar Thandalam

    2015-07-01

    This review article details the current development on the synthesis, microstructure and mechanical properties of zircon reinforced MMCs, with specific attention on the abrasive wear behavior of the composites. This review also summarizes the work done by various research groups on zircon reinforced MMCs in achieving higher hardness and wear resistance in these composites.

  16. Microstructural and Defect Analysis of Metal Nanoparticles in Functional Catalysts by Diffraction and Electron Microscopy: The Cu/ZnO Catalyst for Methanol Synthesis

    OpenAIRE

    Kandemir, T.; Kasatkin, I.; Girgsdies, F.; Zander, S.; Kühl, S.; Tovar, M.; Schlögl, R.; Behrens, M.

    2014-01-01

    The application of different methods for a microstructural analysis of functional catalysts is reported for the example of different Cu/ZnO-based methanol synthesis catalysts. Transmission electron microscopy and diffraction were used as complementary techniques to extract information on the size and the defect concentration of the Cu nano-crystallites. The results, strengths and limitations of the two techniques and of different evaluation methods for line profile analysis of diffraction dat...

  17. Microstructures and mechanical properties of aging materials

    International Nuclear Information System (INIS)

    Liaw, P.K.; Viswanathan, R.; Murty, K.L.; Simonen, E.P.; Frear, D.

    1993-01-01

    This book contains a collection of papers presented at the symposium on ''Microstructures and Mechanical Properties of Aging Materials,'' that was held in Chicago, IL. November 2-5, 1992 in conjunction with the Fall Meeting of The Minerals, Metals and Materials Society (TMS). The subjects of interest in the symposium included: (1) mechanisms of microstructural degradation, (2) effects of microstructural degradation on mechanical behavior, (3) development of life prediction methodology for in-service structural and electronic components, (4) experimental techniques to monitor degradation of microstructures and mechanical properties, and (5) effects of environment on microstructural degradation and mechanical properties. Individual papers have been processed separately for inclusion in the appropriate data bases

  18. VLSI metallization

    CERN Document Server

    Einspruch, Norman G; Gildenblat, Gennady Sh

    1987-01-01

    VLSI Electronics Microstructure Science, Volume 15: VLSI Metallization discusses the various issues and problems related to VLSI metallization. It details the available solutions and presents emerging trends.This volume is comprised of 10 chapters. The two introductory chapters, Chapter 1 and 2 serve as general references for the electrical and metallurgical properties of thin conducting films. Subsequent chapters review the various aspects of VLSI metallization. The order of presentation has been chosen to follow the common processing sequence. In Chapter 3, some relevant metal deposition tec

  19. Study of microstructure and mechanical properties of ceramics composites alumina-zirconia reinforced with yttria for inert coating of metal matrices used in the petroleum industry

    International Nuclear Information System (INIS)

    Pontual, J.O.; Silva, N.D.G.; Ferreira, R.A.S.; Yadava, Y.P.

    2014-01-01

    The storage and transportation of crude oil is complicated due to the hostile environment provided by this. Under these conditions, it is imperative to search for alternative solutions, using an inert coating to protect from corrosion caused by crude oil. In this work, alumina-zirconia ceramic composites with 5-20%w zirconia and 1 - 2%w yttria were produced through thermomechanical process. The structural and microstructural characterization of the sintered material was carried out by X-ray diffraction and scanning electron microscopy. Mechanical properties were analyzed by Vickers hardness tests. Currently, the pads are submerged in crude oil and after 30-60 days will be removed and sent for stability test.(author)

  20. Evaluation of Microstructure and Mechanical Properties of Al-TiC Metal Matrix Composite Prepared by Conventional, Microwave and Spark Plasma Sintering Methods

    Directory of Open Access Journals (Sweden)

    Ehsan Ghasali

    2017-10-01

    Full Text Available In this research, the mechanical properties and microstructure of Al-15 wt % TiC composite samples prepared by spark plasma, microwave, and conventional sintering were investigated. The sintering process was performed by the speak plasma sintering (SPS technique, microwave and conventional furnaces at 400 °C, 600 °C, and 700 °C, respectively. The results showed that sintered samples by SPS have the highest relative density (99% of theoretical density, bending strength (291 ± 12 MPa, and hardness (253 ± 23 HV. The X-ray diffraction (XRD investigations showed the formation of TiO2 from the surface layer decomposition of TiC particles. Scanning electron microscopy (SEM micrographs demonstrated uniform distribution of reinforcement particles in all sintered samples. The SEM/EDS analysis revealed the formation of TiO2 around the porous TiC particles.

  1. Metal (Ag/Ti)-Containing Hydrogenated Amorphous Carbon Nanocomposite Films with Enhanced Nanoscratch Resistance: Hybrid PECVD/PVD System and Microstructural Characteristics.

    Science.gov (United States)

    Constantinou, Marios; Nikolaou, Petros; Koutsokeras, Loukas; Avgeropoulos, Apostolos; Moschovas, Dimitrios; Varotsis, Constantinos; Patsalas, Panos; Kelires, Pantelis; Constantinides, Georgios

    2018-03-30

    This study aimed to develop hydrogenated amorphous carbon thin films with embedded metallic nanoparticles (a-C:H:Me) of controlled size and concentration. Towards this end, a novel hybrid deposition system is presented that uses a combination of Plasma Enhanced Chemical Vapor Deposition (PECVD) and Physical Vapor Deposition (PVD) technologies. The a-C:H matrix was deposited through the acceleration of carbon ions generated through a radio-frequency (RF) plasma source by cracking methane, whereas metallic nanoparticles were generated and deposited using terminated gas condensation (TGC) technology. The resulting material was a hydrogenated amorphous carbon film with controlled physical properties and evenly dispersed metallic nanoparticles (here Ag or Ti). The physical, chemical, morphological and mechanical characteristics of the films were investigated through X-ray reflectivity (XRR), Raman spectroscopy, Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM), Transmission Electron Microscopy (TEM) and nanoscratch testing. The resulting amorphous carbon metal nanocomposite films (a-C:H:Ag and a-C:H:Ti) exhibited enhanced nanoscratch resistance (up to +50%) and low values of friction coefficient (<0.05), properties desirable for protective coatings and/or solid lubricant applications. The ability to form nanocomposite structures with tunable coating performance by potentially controlling the carbon bonding, hydrogen content, and the type/size/percent of metallic nanoparticles opens new avenues for a broad range of applications in which mechanical, physical, biological and/or combinatorial properties are required.

  2. Metal (Ag/Ti-Containing Hydrogenated Amorphous Carbon Nanocomposite Films with Enhanced Nanoscratch Resistance: Hybrid PECVD/PVD System and Microstructural Characteristics

    Directory of Open Access Journals (Sweden)

    Marios Constantinou

    2018-03-01

    Full Text Available This study aimed to develop hydrogenated amorphous carbon thin films with embedded metallic nanoparticles (a–C:H:Me of controlled size and concentration. Towards this end, a novel hybrid deposition system is presented that uses a combination of Plasma Enhanced Chemical Vapor Deposition (PECVD and Physical Vapor Deposition (PVD technologies. The a–C:H matrix was deposited through the acceleration of carbon ions generated through a radio-frequency (RF plasma source by cracking methane, whereas metallic nanoparticles were generated and deposited using terminated gas condensation (TGC technology. The resulting material was a hydrogenated amorphous carbon film with controlled physical properties and evenly dispersed metallic nanoparticles (here Ag or Ti. The physical, chemical, morphological and mechanical characteristics of the films were investigated through X-ray reflectivity (XRR, Raman spectroscopy, Scanning Electron Microscopy (SEM, Atomic Force Microscopy (AFM, Transmission Electron Microscopy (TEM and nanoscratch testing. The resulting amorphous carbon metal nanocomposite films (a–C:H:Ag and a–C:H:Ti exhibited enhanced nanoscratch resistance (up to +50% and low values of friction coefficient (<0.05, properties desirable for protective coatings and/or solid lubricant applications. The ability to form nanocomposite structures with tunable coating performance by potentially controlling the carbon bonding, hydrogen content, and the type/size/percent of metallic nanoparticles opens new avenues for a broad range of applications in which mechanical, physical, biological and/or combinatorial properties are required.

  3. STRUCTURAL INTERACTIONS OF HYDROGEN WITH BULK AMORPHOUS MICROSTRUCTURES IN METALLIC SYSTEMS UNDERSTANDING THE ROLE OF PARTIAL CRYSTALLINITY ON PERMEATION AND EMBRITTLEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, Kyle; Fox, Elise; Korinko, Paul; Adams, Thad

    2010-05-10

    The development of metallic glasses in bulk form has led to a resurgence of interest into the utilization of these materials for a variety of applications. A potentially exciting application for these bulk metallic glass (BMG) materials is their use as composite membranes to replace high cost Pd/Pd-alloy membranes for enhanced gas separation processes. One of the major drawbacks to the industrial use of Pd/Pd-alloy membranes is that during cycling above and below a critical temperature an irreversible change takes place in the palladium lattice structure which can result in significant damage to the membrane. Furthermore, the cost associated with Pd-based membranes is a potential detractor for their continued use and BMG alloys offer a potentially attractive alternative. Several BMG alloys have been shown to possess high permeation rates, comparable to those measured for pure Pd metal. In addition, high strength and toughness when either in-situ or ex-situ second phase dispersoids are present. Both of these properties, high permeation and high strength/toughness, potentially make these materials attractive for gas separation membranes that could resist hydrogen 'embrittlement'. However, a fundamental understanding of the relationship between partially crystalline 'structure'/devitrification and permeation/embrittlement in these BMG materials is required in order to determine the operating window for separation membranes and provide additional input to the material synthesis community for improved alloy design. This project aims to fill the knowledge gap regarding the impact of crystallization on the permeation properties of metallic glass materials. The objectives of this study are to (i) determine the crystallization behavior in different gas environments of Fe and Zr based commercially available bulk metallic glass and (ii) quantify the effects of partial crystallinity on the hydrogen permeation properties of these metallic glass membranes.

  4. Influence of the composition and microstructure on the mechanical properties of single pass weld metal obtained with two-run multipower submerged arc welding of 35 MM Fe 510 quality steels

    International Nuclear Information System (INIS)

    Berkhout, C.F.; Sipkes, M.P.

    1977-01-01

    For three 35 mm Fe 510 quality steels (with and without niobium) experiments have been carried out to establish a relationship between composition, microstructure and mechanical properties of weldmetal obtained with two-run multipower submerged arc welding. The most striking aspects are summarized in the following. The weldmental composition can influence the toughness both, directly by matrix alloying or indirectly through the grainsize and constituents of the microstructure such as the perlite-cementite and martensite fraction. In the range of compositions investigated Mn for instance has a beneficial, while Nb and N have a detrimental effect on notch toughness. For nitrogen the concentration in the weldmetal is determined by the type of weldingflux used. The unfavourable effect of Nb in the weldmetal depends mainly on the Nb content of the plate material (dilution effect). Niobium introduced by the flux is not active and in all probability only present as non metallic inclusions. Remarkable is the strong interaction found between Nb and N. The influence of Nb decreases when the N content of the weldmetal increases. This effect may probably also be an explanation for the great differences in the interpretation of the influence of Nb on weldmetal ductility as mentioned in the literature. A change in the concentration of these elements does not have any influence on the grainsize of the weldmetal. The influence of Mo is quite remarkable. In the first place it has a grain-refining effect, which strongly predominates its detrimental effect in promoting the martensite formation. From quantitative measurements it also appears that Mo reduces the amount of perlite in the weldmetal and suppresses entirely the influence of Mn on the Charpy-V transition temperature and the uppershelf-energy level

  5. Characterization and influence of deformation microstructure heterogeneity on recrystallization

    DEFF Research Database (Denmark)

    Godfrey, A.; Mishin, Oleg V.; Yu, Tianbo

    2015-01-01

    The microstructure resulting from plastic deformation of metals typically contains heterogeneity on several length scales. This is also true for samples deformed to large strains, where an important form of heterogeneity is in the variation in microstructural refinement by high angle boundaries. ...

  6. Microstructured hollow fibers and microsieves: fabrication, characterization and filtration applications

    NARCIS (Netherlands)

    Culfaz, P.Z.

    2010-01-01

    This thesis describes the preparation, characterization and applications of microstructured membranes. Phase Separation MicroFabrication (PSµF) is used to prepare the membranes. This technique relies on using microstructured silicon or metal templates during the preparation of the membranes and

  7. Quantitative characterization of microstructure of pure copper processed by ECAP

    Czech Academy of Sciences Publication Activity Database

    Šedivý, O.; Beneš, V.; Ponížil, P.; Král, Petr; Sklenička, Václav

    2013-01-01

    Roč. 32, č. 2 (2013), s. 65-75 ISSN 1580-3139 Institutional support: RVO:68081723 Keywords : electron backscatter diffraction * ultrafine-grained metals * microstructure * microstructure characterization * grain boundaries Subject RIV: BB - Applied Statistics, Operational Research Impact factor: 0.697, year: 2013

  8. Microstructure and creep characteristics of dissimilar T91/TP316H martensitic/austenitic welded joint with Ni-based weld metal

    Czech Academy of Sciences Publication Activity Database

    Falat, L.; Svoboda, Milan; Výrostková, A.; Petryshynets, I.; Sopko, M.

    2012-01-01

    Roč. 72, OCT (2012), s. 15-23 ISSN 1044-5803 Institutional support: RVO:68081723 Keywords : martensitic/austenitic weldment * T91/TP316H * Ni-based weld metal Subject RIV: JG - Metallurgy Impact factor: 1.880, year: 2012

  9. Corrosion behaviour, microstructure and phase transitions of Zn ...

    Indian Academy of Sciences (India)

    Unknown

    ferent media, in particular, the corrosion behaviour of Zn-based alloys with respect to Al and Si contents is examined, and microstructure in acidic and TGA and phase transformations in ..... Soc. 132 1277. Boyer H E and Gall T L (eds) 1992 Metals handbook (Metals. Park, Ohio: American Society for Metals) pp 6.64, 11.6 and.

  10. Microstructural evolution in the partial transient liquid phase diffusion bonding of Zircaloy-4 to stainless steel 321 using active titanium filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Atabaki, M. Mazar, E-mail: m.mazaratabaki@gmail.co [Department of Materials Engineering, Faculty of Mechanical Engineering, University Technology Malaysia, 81310 (Malaysia); Institute for Materials Research, the School of Process, Environmental and Materials Engineering, Faculty of Engineering, University of Leeds, Leeds (United Kingdom)

    2010-11-30

    Microstructural evolution of the partial transient liquid phase diffusion bonded Zircaloy-4 and stainless steel 321 using an active Ti-base interlayer were studied at different temperatures. Additionally, simple analytical models were developed to predict the evolution of the interlayer and intermetallics during the bonding operation. Bonds were characterized by scanning electron microscopy and energy dispersive X-ray spectrometry. Precision measurement of the interlayer width was made as a function of the bonding temperature. The liquid film migration occurred as a result of chemical solubility differences between the stable and metastable phases. The formation and growth model of the intermetallic compounds at the interfaces of Zircaloy-4/Ti-base interlayer and stainless steel 321/Ti-base interlayer for controlling the bonding process was studied considering the diffusion kinetics and the thermodynamics. The evolution of the interlayer thickness indicated a good agreement between the calculation and experimental measurement. It was also demonstrated that the low isothermal solidification kinetic was not only due to the enrichment of the liquid phase with the base alloying elements such as Ti and Zr, but also the reduction of solid solubility limit of Cu in the base alloys contributed to the reduction of isothermal solidification kinetic.

  11. Microstructural evolution in the partial transient liquid phase diffusion bonding of Zircaloy-4 to stainless steel 321 using active titanium filler metal

    Science.gov (United States)

    Atabaki, M. Mazar

    2010-11-01

    Microstructural evolution of the partial transient liquid phase diffusion bonded Zircaloy-4 and stainless steel 321 using an active Ti-base interlayer were studied at different temperatures. Additionally, simple analytical models were developed to predict the evolution of the interlayer and intermetallics during the bonding operation. Bonds were characterized by scanning electron microscopy and energy dispersive X-ray spectrometry. Precision measurement of the interlayer width was made as a function of the bonding temperature. The liquid film migration occurred as a result of chemical solubility differences between the stable and metastable phases. The formation and growth model of the intermetallic compounds at the interfaces of Zircaloy-4/Ti-base interlayer and stainless steel 321/Ti-base interlayer for controlling the bonding process was studied considering the diffusion kinetics and the thermodynamics. The evolution of the interlayer thickness indicated a good agreement between the calculation and experimental measurement. It was also demonstrated that the low isothermal solidification kinetic was not only due to the enrichment of the liquid phase with the base alloying elements such as Ti and Zr, but also the reduction of solid solubility limit of Cu in the base alloys contributed to the reduction of isothermal solidification kinetic.

  12. Surpassing the Theoretical Limit of Porosity in Conventional Solid-State Foaming: Microstructure Characterization of Length Scales in a Copper Metal Foam

    Science.gov (United States)

    2014-11-01

    Electrochemistry Communications. 2008;10(8):1148–1151. 11. El-Hadek M, Kaytbay S. Mechanical and physical characterization of copper foam. International ...metal. International Journal of Powder Metallurgy. 1988;24(1):59–64. 35 13. Murray NGD, Schuh CA, Dunand DC. Solid-state foaming of titanium by hydrogen...expand the entrapped gas such that the internal pressure exceeds the yield strength and enables plasticity or creep to increase porosity.14 While some

  13. Effect of thermal annealing on the microstructures and photocatalytic performance of silver orthophosphate: The synergistic mechanism of Ag vacancies and metallic Ag

    International Nuclear Information System (INIS)

    Yan, Tingjiang; Guan, Wenfei; Xiao, Ying; Tian, Jun; Qiao, Zheng; Zhai, Huishan; Li, Wenjuan; You, Jinmao

    2017-01-01

    Highlights: • Ag 3 PO 4 was initially prepared via ion-exchange reaction and then annealed in air. • Thermal annealing also resulted in the formation of metallic Ag and Ag vacancies. • The annealed samples exhibited superior activity to the pristine sample. • Both Ag vacancies and metallic Ag contributed to the high activity. - Abstract: In this work, a simple thermal annealing route has been developed to improve the photocatalytic performance of silver orthophosphate (Ag 3 PO 4 ) photocatalyst toward organic pollutants degradation under visible light irradiation. The experimental results indicated that thermal treatment of Ag 3 PO 4 led to an obvious lattice shift towards right and significantly narrowed band gap energies due to the formation of Ag vacancies and metallic Ag during Ag 3 PO 4 decomposition. These structural variations notably affected the photocatalytic performance of Ag 3 PO 4 photocatalysts. The activity of the annealed samples was found to be significantly enhanced toward the degradation of MO dye. The highest activity was observed over the sample annealed at 400 °C, which exceeded that of pristine Ag 3 PO 4 by a factor of about 21 times. By means of photoluminescence spectroscopy and photoelectrochemical measurements, we propose that the enormous enhancement in activity was mainly attributed to the efficient separation of photogenerated electrons and holes driven by the synergistic effect of Ag vacancies and metallic Ag. The strong interaction between annealed particles also inhibited the dissolution of Ag + from Ag 3 PO 4 into aqueous solution, contributing to an improved photocatalytic stability. The strategy presented here provides an ideal platform for the design of other highly efficient and stable Ag-based photocatalysts for broad applications in the field of photocatalysis.

  14. Stress, microstructure and evolution under ion irradiation in thin films grown by ion beam sputtering: modelling and application to interfacial effects in metallic multilayers

    International Nuclear Information System (INIS)

    Debelle, A.

    2006-09-01

    We have investigated the formation of the interfacial chemical mixing in Mo/Ni multilayers, and particularly the influence of ballistic effects during the growth. For this purpose, hetero-epitaxial b.c.c./f.c.c. Mo(110)/Ni(111) multilayers were grown by two deposition methods: thermal evaporation and direct ion beam sputtering. As a preliminary, an accurate description of the stress state in pure sputtered Mo thin films was required. Microstructural and stress state analyses were essentially carried out by X-ray diffraction, and ion irradiation was used as a powerful tool to control the stress level. We showed that thermal evaporated thin films exhibit a weak tensile growth stress (∼ 0.6 GPa) that can be accounted for by the grain boundary relaxation model, whereas sputtered thin films develop large compressive growth stress (- 2 to - 4 GPa). This latter results from the bombardment of the growing film by the energetic particles involved during the sputtering process (atomic peening phenomenon), which induces the formation of defects in the layers, generating volume distortions. We thus developed a stress model that includes a hydrostatic stress component to account for these volume strains. This model allowed us to determine the 'unstressed and free of defects lattice parameter' a 0 , solely linked to chemical effects. For epitaxial Mo layers, it was possible to separate coherency stress from growth stress due to their distinct kinetic evolution during ion irradiation. Therefore, the stress analysis enabled us to determine the a 0 values in Mo sub-layers of Mo/Ni superlattices. A tendency to the formation of an interfacial alloy is observed independently of the growth conditions, which suggests that thermodynamic forces favour the exchange mechanism. However, the extent of the intermixing effect is clearly enhanced by ballistic effects. (author)

  15. Correlation between microstructure and internal friction in a Zr41.2-Ti13.8-Cu12.5-Ni8- Be22.5-Fe2 bulk metallic glass

    International Nuclear Information System (INIS)

    Wang, Q.; Pelletier, J.M.; Da Dong, Y.; Ji, Y.F.; Xiu, H.

    2004-01-01

    The microstructural evolution in a Zr-Ti-Cu-Ni-Be-Fe bulk metallic glass (BMG) has been investigated by measurements of dynamical shear modulus and internal friction combined with other analytical methods such as differential scanning calorimetry (DSC), X-ray diffraction (XRD) and high resolution transmission electron microscopy (TEM). When heated from room temperature up to 873 K, the as-received BMG exhibits an exponential increase in internal friction accompanying the strong decrease of storage modulus and the presence of the first loss modulus peak during the dynamic glass transition, which can be well described using quasi-point defect model. The correlative changes of the mechanical response at higher temperature are associated with the crystallisation process of the supercooled liquid phase, which occurs in four different stages. It is shown that the main crystallisation process is completed in the first two stages. With further increasing temperature, the remaining amorphous phases crystallise and/or the metastable crystalline phases are transformed into the stable ones. Isothermal annealing were also performed at temperatures in the supercooled liquid region far below the onset temperature of the crystallisation process (T x ). Their influence on microstucture and internal friction behaviour of the BMG is also presented in this paper. The most striking result is that the internal friction is very sensitive to the local atomic short range ordering induced by the preheating treatment

  16. Microstructure and nanomechanical properties of single stalks from diatom Didymosphenia geminata and their change due to adsorption of selected metal ions.

    Science.gov (United States)

    Zgłobicka, Izabela; Chlanda, Adrian; Woźniak, Michał; Łojkowski, Maciej; Szoszkiewicz, Robert; Mazurkiewicz-Pawlicka, Marta; Święszkowski, Wojciech; Wyroba, Elżbieta; Kurzydłowski, Krzysztof J

    2017-08-01

    We present topographical and nanomechanical characterization of single Didymosphenia geminata stalk. We compared the samples before and after adsorption of metal ions from freshwater samples. Transmission electron microscopy studies of single stalk cross-sections have shown three distinct layers and an additional thin extra coat on the external layer (called "EL"). Using scanning electron microscopy and atomic force microscopy (AFM), we found that topography of single stalks after ionic adsorption differed significantly from topography of pristine stalks. AFM nanoindentation studies in ambient conditions yielded elastic moduli of 214 ± 170 MPa for pristine stalks and 294 ± 108 MPa for stalks after ionic adsorption. Statistical tests showed that those results were significantly different. We conducted only preliminary comparisons between ionic adsorption of several stalks in air and in water. While the stalks with ions were on average stiffer than the pristine stalks in air, they became more compliant than the pristine stalks in water. We also heated the stalks and detected EL softening at 50°C ± 15°C. AFM nanoindentation in air on the softened samples yielded elastic moduli of 26 ± 9 MPa for pristine samples and 43 ± 22 MPa for stalks with absorbed metal ions. Substantial decrease of the EL elastic moduli after heating was expected. Significantly different elastic moduli for the samples after ionic adsorption in both cases (i.e., for heated and nonheated samples), as well as behavior of the stalks immersed in water, point to permanent structural EL changes due to ions. © 2017 Phycological Society of America.

  17. Joining porous components to solid metal structures

    Science.gov (United States)

    Fortini, A.; Tulisiak, G.

    1972-01-01

    Process for joining porous metal material to solid metal structure without cracking or blockage of porous component is described. Procedures of electron beam welding and electroforming are discussed. Illustration of microstructure resulting from process is included.

  18. Thermal stability and microstructure of GMR-systems consisting of thin metallic films; Thermische Stabilitaet und Mikrostruktur von GMR-Systemen aus duennen metallischen Filmen

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, Joerg

    2007-08-31

    In this work the short-term and long-term stability of the nanoscale metallic multilayers at elevated temperatures is studied. Reasons and mechanisms for breakdown of the GMR-effect have been analyzed by different physical methods. The multilayered samples investigated in this work exhibit a GMR effect of GMR (alloy)=20.7 % which is significantly smaller than the effect of the standard system with pure Cu interlayers (GMR(Cu)=25.2 %). For protection against oxidation during the use a passivation coating consisting of SiO{sub 2} and Si{sub 3}N{sub 4} has been deposited by the means of plasma CVD. Typical parameters for this process are times of t{sub short-term}=1 h in the temperature range of 200 C

  19. Microstructured polymer optical fibres

    CERN Document Server

    Large, Maryanne; Barton, Geoff; van Eijkelenborg, Martijn A

    2008-01-01

    Microstructured Polymer Optical Fibres describes the optical properties of microstructured fibres, how they are made and modelled, and outlines some potential applications. These applications include areas where polymer fibres are already used, such as high-data rate transmission for Fibre-to-the Home or within cars, as well as completely new areas such as the photonic bandgap transmission of ""difficult"" wavelengths. Emphasising a conceptual understanding of the underlying physics, Microstructured Polymer Optical Fibres is clearly written, and includes numerous illustrations. It provides an

  20. General introduction to microstructural evolution under cascade damage conditions

    International Nuclear Information System (INIS)

    Wiedersich, H.

    1993-06-01

    A short overview of the processes that affect the evolution of the microstructure during irradiation is given. The processes include defect production with an emphasis on the effects of the dynamic cascade events, defect clustering, irradiation-enhanced diffusion, radiation-induced segregation, phase decompositions and phase transformations. A simple model for the description of the development of the defect microstructure in a pure metal during cascade producing irradiation is also outlined which can provide, in principle, defect fluxes required for the description of the microstructural processes such as phase decomposition and irradiation-induced precipitation

  1. General introduction to microstructural evolution under cascade damage conditions

    Energy Technology Data Exchange (ETDEWEB)

    Wiedersich, H.

    1993-06-01

    A short overview of the processes that affect the evolution of the microstructure during irradiation is given. The processes include defect production with an emphasis on the effects of the dynamic cascade events, defect clustering, irradiation-enhanced diffusion, radiation-induced segregation, phase decompositions and phase transformations. A simple model for the description of the development of the defect microstructure in a pure metal during cascade producing irradiation is also outlined which can provide, in principle, defect fluxes required for the description of the microstructural processes such as phase decomposition and irradiation-induced precipitation.

  2. Micro Structure and Hardness Analysis of Brass Metal Welded

    Science.gov (United States)

    Lukman Faris, N.; Muljadi; Djuhana

    2018-01-01

    Brass metals are widely used for plumbing fittings. High tensile brasses are more highly alloyed and find uses in marine engineering. The welding of brass metal has been done by using electrical weld machine (SMAW). The microstructure of brass metal welded was observed by optical microscope. The result can see that the microstructure has been changed due to heat from welding. The microstructure of original brass metal is seen a fine laminar stucture, but the microstructure at HAZ appears bigger grains and some area at HAZ is seen coarser microstructure. The microstructure at weld zone can be seen that it was found some of agglomeration of materials from reaction between brass metal and electrode coating wire. According the hardness measurement, it is found highest hardness value about 301.92 HV at weld zone, and hardness value at base metal is 177.84 HV

  3. Microstructural and superconducting properties of high current metal-organic chemical vapor deposition YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} coated conductor wires

    Energy Technology Data Exchange (ETDEWEB)

    Holesinger, T G; Maiorov, B; Ugurlu, O; Civale, L [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Chen, Y; Xiong, X; Xie, Y; Selvamanickam, V [SuperPower, Inc., Schenectady, NY 12304 (United States)

    2009-04-15

    Metal-organic chemical vapor deposition (MOCVD) on flexible, ion beam assisted deposition MgO templates has been used to produce high critical current density (J{sub c}) (Y,Sm){sub 1}Ba{sub 2}Cu{sub 3}O{sub y} (REBCO) films suitable for use in producing practical high temperature superconducting (HTS) coated conductor wires. Thick films on tape were produced with sequential additions of 0.7 {mu}m of REBCO via a reel-to-reel progression through a custom-designed MOCVD reactor. Multi-pass processing for thick film deposition is critically dependent upon minimizing surface secondary phase formation. Critical currents (I{sub c}s) of up to 600 A/cm width (t = 2.8 {mu}m, J{sub c} = 2.6 MA cm{sup -2}, 77 K, self-field) were obtained in short lengths of HTS wires. These high performance MOCVD films are characterized by closely spaced (Y,Sm){sub 2}O{sub 3} nanoparticle layers that may be tilted relative to the film normal and REBCO orientation. Small shifts in the angular dependence of J{sub c} in low and intermediate applied magnetic fields can be associated with the tilted nanoparticle layers. Also present in these films were YCuO{sub 2} nanoplates aligned with the YBCO matrix (short dimension perpendicular to the film normal), threading dislocations, and oriented composite defects (OCDs). The latter structures consist of single or multiple a-axis oriented grains coated on each side with insulating (Y,Sm){sub 2}O{sub 3} or CuO. The OCDs formed a connected network of insulating phases by the end of the fourth pass. Subsequent attempts at adding additional layers did not increase I{sub c}. There is an inconsistency between the measured J{sub c} and the observed microstructural degradation that occurs with each additional layer, suggesting that previously deposited layers are improving with each repeated reactor pass. These dynamic changes suggest a role for post-processing to optimize superconducting properties of as-deposited films, addressing issues associated with

  4. Continuous media with microstructure

    CERN Document Server

    2010-01-01

    This book discusses the extension of classical continuum models. To the first class addressed belong various thermodynamic models of multicomponent systems, and to the second class belong primarily microstructures created by phase transformations.

  5. Rebitagem por fricção ("FricRiveting". Desenvolvimento de uma nova técnica de união para juntas híbridas do tipo polímero-metal. Parte I: processo e microestrutura Friction riveting (FricRiveting. Development of a new joining technique for polymer-metal hybrid joints. Part I: process and microstructure

    Directory of Open Access Journals (Sweden)

    Sergio T. Amancio-Filho

    2011-12-01

    Full Text Available A rebitagem por fricção (do Inglês "Friction Riveting" é uma nova técnica de união pontual desenvolvida para a fabricação de estruturas híbridas do tipo polímero-metal. Nesta técnica, um rebite metálico cilíndrico é usado para unir um ou mais componentes termoplásticos. O processo de união ocorre através da plastificação e forjamento da extremidade do rebite via calor friccional, oriundo da rotação e pressão axial do rebite em contato com os componentes a serem unidos. Vantagens dessa nova técnica de união são, entre outras, ciclos de união curtos associados com a ausência ou diminuição do tempo de preparação das superfícies dos componentes, ausência de emissões tóxicas, e simplicidade operacional. Juntas rebitadas por fricção apresentam elevada resistência mecânica. Nesse artigo a viabilidade da técnica foi demonstrada através de um estudo de caso em juntas de polieterimida com rebites de alumínio 2024-T351. Juntas com elevada resistência mecânica (com valores médios de até 93% da resistência à tração do rebite foram produzidas e caracterizadas em termos de microestrutura (microscopia ótica, de varredura e por microtomografia computadorizada.The Friction Riveting (FricRiveting technique is a new alternative spot joining process developed for polymer-metal hybrid structures. In the technique, a cylindrical metallic rivet is used to join one or more thermoplastic-metal components by means of plasticizing and deforming the tip of the rotating rivet through frictional heating. Advantages of this new technique are short joining cycles, minimal sample preparation, absence of environmental emissions and simple operability. Friction riveted joints have enhanced mechanical performance. This study demonstrates the feasibility of FricRiveting by analyzing a case-study joint on polyetherimide / aluminum alloys. Sound joints on polyetherimide/aluminum 2024-T351 with elevated mechanical strength (up to 93

  6. Structure and properties of metals

    CERN Document Server

    Kurzydlowski, K J

    1999-01-01

    Metals are one of the most widely used types of engineering materials. Some of their properties, e.g. elastic constants, can be directly related to the nature of the metallic bonds between the atoms. On the other hand, macro- and $9 microstructural features of metals, such as point defects, dislocations, grain boundaries, and second phase particles, control their yield, flow, and fracture stress. Images of microstructural elements can be obtained by modern $9 imaging techniques. Modern computer aided methods can be further used to obtain a quantitative description of these microstructures. These methods take advantage of the progress made in recent years in the field of image processing, $9 mathematical morphology and quantitative stereology. Quantitative description of the microstructures are used for modeling processes taking place under the action of applied load at a given temperature and test (service) environment. $9 These model considerations can be illustrated on the example of an austenitic stainless...

  7. Fracture mechanics and microstructures

    International Nuclear Information System (INIS)

    Gee, M.G.; Morrell, R.

    1986-01-01

    The influence of microstructure on defects in ceramics, and the consequences of their presence for the application of fracture mechanics theories are reviewed. The complexities of microstructures, especially the multiphase nature, the crystallographic anisotropy and the resultant anisotropic physical properties, and the variation of microstructure and surface finish from point to point in real components, all lead to considerable uncertainties in the actual performance of any particular component. It is concluded that although the concepts of fracture mechanics have been and will continue to be most useful for the qualitative explanation of fracture phenomena, the usefulness as a predictive tool with respect to most existing types of material is limited by the interrelation between material microstructure and mechanical properties. At present, the only method of eliminating components with unsatisfactory mechanical properties is to proof-test them, despite the fact that proof-testing itself is limited in ability to cope with changes to the component in service. The aim of the manufacturer must be to improve quality and consistency within individual components, from component to component, and from batch to batch. The aim of the fracture specialist must be to study longer-term properties to improve the accuracy of behaviour predictions with a stronger data base. Materials development needs to concentrate on obtaining defect-free materials that can be translated into more-reliable products, using our present understanding of the influence of microstructure on strength and toughness

  8. Metal semiconductor contacts and devices

    CERN Document Server

    Cohen, Simon S; Einspruch, Norman G

    1986-01-01

    VLSI Electronics Microstructure Science, Volume 13: Metal-Semiconductor Contacts and Devices presents the physics, technology, and applications of metal-semiconductor barriers in digital integrated circuits. The emphasis is placed on the interplay among the theory, processing, and characterization techniques in the development of practical metal-semiconductor contacts and devices.This volume contains chapters that are devoted to the discussion of the physics of metal-semiconductor interfaces and its basic phenomena; fabrication procedures; and interface characterization techniques, particularl

  9. Microstructure and abrasive wear studies of laser clad Al-Si/SiC composite coatings

    NARCIS (Netherlands)

    Anandkumar, R.; Colaco, R.; Ocelik, V.; De Hosson, J. Th. M.; Vilar, R.; Gyulai, J; Szabo, PJ

    2007-01-01

    Surface coatings of Al-Si/SiC metal-matrix composites were deposited on Al-7 wt. % Si alloy substrates by laser cladding. The microstructure of the coatings was characterized by optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The microstructure of the coating

  10. Microstructure of high-pressure die-casting AM50 magnesium alloy

    OpenAIRE

    R. Dabrowski; K.N. Braszczynska -Malik; J. Braszczynski

    2009-01-01

    Microstructure analyses of high-pressure die-casting AM50 magnesium alloy are presented. Investigated pressure casting wasproduced on a cold chamber die-casting machine with locking force at 1100 tones in “FINNVEDEN Metal Structures”. Light microscopyand X-ray phase analysis techniques were used to characterize the obtained material. In microstructure, an

  11. The influence of PWHT regime on microstructure and creep rupture behaviour of dissimilar T92/TP316H ferritic/austenitic welded joints with Ni-based filler metal

    Czech Academy of Sciences Publication Activity Database

    Falat, L.; Výrostková, A.; Svoboda, Milan; Milkovič, O.

    2011-01-01

    Roč. 49, č. 6 (2011), s. 417-426 ISSN 0023-432X Institutional research plan: CEZ:AV0Z20410507 Keywords : dissimilar weldment T92/TP316H * post-weld heat treatment (PWHT) * microstructure Subject RIV: JG - Metallurgy Impact factor: 0.451, year: 2011

  12. Hierarchical microstructures in CZT

    International Nuclear Information System (INIS)

    Sundaram, S.K.; Henager, C.H.; Edwards, D.J.; Schemer-Kohrn, A.L.; Bliss, M.; Riley, B.R.; Toloczko, M.B.; Lynn, K.G.

    2011-01-01

    Advanced characterization tools, such as electron backscatter diffraction and transmitted IR microscopy, are being applied to study critical microstructural features and orientation relations in as-grown CZT crystals to aid in understanding the relation between structure and properties in radiation detectors. Even carefully prepared single crystals of CZT contain regions of slight misorientation, Te-particles, and dislocation networks that must be understood for more accurate models of detector response. This paper describes initial research at PNNL into the hierarchy of microstructures observed in CZT grown via the vertical gradient freeze or vertical Bridgman method at PNNL and WSU.

  13. Modeling Percolation in Polymer Nanocomposites by Stochastic Microstructuring

    Directory of Open Access Journals (Sweden)

    Matias Soto

    2015-09-01

    Full Text Available A methodology was developed for the prediction of the electrical properties of carbon nanotube-polymer nanocomposites via Monte Carlo computational simulations. A two-dimensional microstructure that takes into account waviness, fiber length and diameter distributions is used as a representative volume element. Fiber interactions in the microstructure are identified and then modeled as an equivalent electrical circuit, assuming one-third metallic and two-thirds semiconductor nanotubes. Tunneling paths in the microstructure are also modeled as electrical resistors, and crossing fibers are accounted for by assuming a contact resistance associated with them. The equivalent resistor network is then converted into a set of linear equations using nodal voltage analysis, which is then solved by means of the Gauss–Jordan elimination method. Nodal voltages are obtained for the microstructure, from which the percolation probability, equivalent resistance and conductivity are calculated. Percolation probability curves and electrical conductivity values are compared to those found in the literature.

  14. Toughened microstructures for ductile phase reinforced molybdenum disilicide

    International Nuclear Information System (INIS)

    Pickard, S.M.; Ghosh, A.K.

    1995-01-01

    Various morphologies of ductile Nb refractory metal reinforcement are incorporated into a MoSi 2 matrix using powder metallurgy, including single-ply laminates, continuous metal ribbons and sections of 2-dimensional wire mesh. Hot forging techniques are used to redistribute the reinforcement and change the dimensions and the aspect ratio of the reinforcing metal ligaments. Work-of-rupture measurements are conducted on bend test specimens and precracked tensile specimens of the composite so that the toughness contribution from the various ductile metal morphologies can be assessed according to its effectiveness. Accompanying microstructural examination of crack bridging interaction with the reinforcement is conducted

  15. Recrystallization microstructure modelling from superimposed ...

    Indian Academy of Sciences (India)

    The recovered cold rolled microstructure obtained from orientation image microstructure of Al–4%Mg–0.5%Mn alloy (AA5182 alloy) was superimposed on the grid of cellular automata based microstructure model. The Taylor factors of deformed/cold rolled orientations were considered as the driving force for recrystallization.

  16. Microstructural observation of ion-irradiated austenitic stainless steel

    International Nuclear Information System (INIS)

    Sawai, T.; Hamada, S.; Hishinuma, A.

    1992-01-01

    Type 316 stainless steel, base metal and weld metal obtained from an electron beam weld joint, was irradiated with 90 MeV Br +6 in the JAERI tandem accelerator. Cross-sectional TEM specimens were obtained by nickel plating. Microstructural observation revealed a band of tiny dislocation loops was observed around the mean projected range and the measured distance from the surface was 6.75±0.15μm. This is slightly larger than the calculated value using Ziegler's stopping power. Defect clusters were also observed around defect sinks within the mean projected range, suggesting cascade-sink interaction. These sinks are the grain boundary in the base metal specimen and preexisting dislocation lines in the weld metal specimen. Surface roughness of polished specimen was detected at the shallower side of the peak damage band, although no visible crystalline defect cluster was observed. This suggests radiation-induced microchemical evolution prior to sever microstructural evolution. (author)

  17. The leak microstructure

    Indian Academy of Sciences (India)

    The capabilities of a new microstructure, anode point based, for the detection of gas ionizing radiations are presented. For every single detected ionizing radiation it gives a pair of 'induced' charges (anodic and cathodic) of the same amount (pulses of the same amplitudes), of opposite sign, with the same collection time and ...

  18. Solidification microstructure development

    Indian Academy of Sciences (India)

    Unknown

    Abstract. In the present article, evolution of microstructure during solidi- fication, as a function of various parameters, is discussed. Macrosegregation is described as being due to insufficient diffusivity of solute in the solid. Pattern formation is discussed in the light of instabilities at the solidification growth front. An overview of ...

  19. Dynamic Microstructure Design Consortium

    Science.gov (United States)

    2011-03-23

    multiple realizations of polycrystalline microstructure. Cyclic microplasticity in favorably oriented martensite grains is the primary driver for the...can alter the residual stress distribution 13. The present work ex- plores how short-range microplastic deformation during cyclic loading promotes

  20. Microstructural evolution at multiple scales during plastic deformation

    DEFF Research Database (Denmark)

    Winther, Grethe

    During plastic deformation metals develop microstructures which may be analysed on several scales, e.g. bulk textures, the scale of individual grains, intragranular phenomena in the form of orientation spreads as well as dislocation patterning by formation of dislocation boundaries in metals of m......, which is backed up by experimental data [McCabe et al. 2004; Wei et al., 2011; Hong, Huang, & Winther, 2013]. The current state of understanding as well as the major challenges are discusse....

  1. Deformation microstructure and orientation of F.C.C. crystals

    DEFF Research Database (Denmark)

    Liu, Q.; Hansen, N.

    1995-01-01

    The effect of crystallographic orientation on the microstructural evolution in f.c.c. metals with medium to high stacking fault energy is analyzed. This analysis is based on a literature review of the behaviour of single crystals and polycrystals supplemented with an experimental study of cold...

  2. Effects of laser bending on the microstructural constituents

    CSIR Research Space (South Africa)

    Tshabalala, L

    2012-01-01

    Full Text Available This article will illustrate the correlation between microstructural and microhardness changes in high-strength-low-alloy steel that occur as a result of laser-bending. Laser bending is a process of bending metal shapes using the laser beam...

  3. Study on the microstructure and toughness of RPV SA508 class 3 steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Ko, J. H. [Korea Univesity of Technology and Education, Cheonan (Korea, Republic of); Gang, Y. H.; Joo, K. N.; Hwang, Y. H. [KAERI, Taejon (Korea, Republic of); Kim, J. T.; Kwon, H. K. [Doosan Heavy Industries and Construction Company, Chanwon (Korea, Republic of)

    2003-10-01

    The microstructures of RPV SA508 class 3 steel multipass weld metals with submerged arc welding process by varying the heat inputs of 2.4 and 3.6kJ/mm were investigated by optical and scanning electron microscopes. The microstructures were also compared between as-welded and postweld heat treatment conditions. The relationship between weld microstructures and toughness as well as hardness of weld metals was evaluated. The toughness was enhanced a little in the lower heat input of 2.4kJ/mm but the hardness of welds was decreased. The microstructures of welds made at the lower heat input used in this study consisted of a little higher proportion of acicular ferrite than those of welds made at the higher heat input(3.6kJ/mm), in which unfavorable microstructure to toughness such as grain boundary ferrite and banitic structure were increased.

  4. Terahertz Mapping of Microstructure and Thickness Variations

    Science.gov (United States)

    Roth, Donald J.; Seebo, Jeffrey P.; Winfree, William P.

    2010-01-01

    A noncontact method has been devised for mapping or imaging spatial variations in the thickness and microstructure of a layer of a dielectric material. The method involves (1) placement of the dielectric material on a metal substrate, (2) through-the-thickness pulse-echo measurements by use of electromagnetic waves in the terahertz frequency range with a raster scan in a plane parallel to the substrate surface that do not require coupling of any kind, and (3) appropriate processing of the digitized measurement data.

  5. Identification of microstructures

    International Nuclear Information System (INIS)

    Padilha, A.F.; Ambrozio Filho, F.

    1984-01-01

    The identification of phases in a material can require the utilization of several techniques. The most used technique and discussed are: optical microscope, scanning electron microscope, transmission electron microscope, X-ray diffraction and 'in-situ' chemical analysis of the phases. The microstructures were classified, in according to the size and phase volumetric fraction, in four types. For each type the most appropriate techniques for identifying the phases are discussed. (E.G.) [pt

  6. The leak microstructure

    Indian Academy of Sciences (India)

    The complete lack of insulating materials in the active volume of this microstructure avoids problems of charging-up and makes stable and repeatable its behavior. It is possible to observe primary avalanches with a size of more than 2.5 × 107 electrons (4 pC), which give current pulses with a peak of more than 0.26 mA on ...

  7. Orientation dependence of the dislocation microstructure in compressed body-centered cubic molybdenum

    International Nuclear Information System (INIS)

    Wang, S.; Wang, M.P.; Chen, C.; Xiao, Z.; Jia, Y.L.; Li, Z.; Wang, Z.X.

    2014-01-01

    The orientation dependence of the deformation microstructure has been investigated in commercial pure molybdenum. After deformation, the dislocation boundaries of compressed molybdenum can be classified, similar to that in face-centered cubic metals, into three types: dislocation cells (Type 2), and extended planar boundaries parallel to (Type 1) or not parallel to (Type 3) a (110) trace. However, it shows a reciprocal relationship between face-centered cubic metals and body-centered cubic metals on the orientation dependence of the deformation microstructure. The higher the strain, the finer the microstructure is and the smaller the inclination angle between extended planar boundaries and the compression axis is. - Highlights: • A reciprocal relationship between FCC metals and BCC metals is confirmed. • The dislocation boundaries can be classified into three types in compressed Mo. • The dislocation characteristic of different dislocation boundaries is different

  8. Microstructure and mechanical properties of WC-Ni-Al based cemented carbides developed for engineering applications

    Energy Technology Data Exchange (ETDEWEB)

    Correa, Edmilson O.; Santos, Julio N. [Universidade Federal de Itajuba, Minas Gerais (Brazil). Inst. de Engenharia Mecanica; Klein, Aloisio N. [Universidade Federal de Santa Catarina, Florianopolis (Brazil). Dept. de Engenharia de Materiais

    2011-11-15

    In this paper the influence of the Ni binder metal and Al as an additional alloying element on the microstructure and mechanical properties of WC-based cemented carbides processed by conventional powder metallurgy was studied. Microstructural examinations of the cemented carbides with 3 and 5 wt.% of Al in the binder metal indicated the presence of a very low and evenly distributed porosity as well as the presence of islands of metal binder in the microstructure. With the cemented carbide with 7 wt.% of Al in the metal binder, the presence of brittle needle-like regions was observed. The WC particles inside these regions were rounded and had a larger mean free path. Vickers hardness and flexural strength tests indicated that the cemented carbide WC-Ni - Al with addition of 5 wt.% of Al in the binder metal presented bulk hardness similar to the conventional WC-Co cemented carbides as well as superior flexure strength and fracture toughness. (orig.)

  9. Effect of natural aging on the microstructural regions, mechanical properties, corrosion resistance and fracture in welded joints on API5L X52 steel pipeline

    OpenAIRE

    Vargas-Arista, Benjamín; Albiter, Apolinar; García-Vázquez, Felipe; Mendoza-Camargo, Óscar; Hallen, José Manuel

    2014-01-01

    A characterization study was done to analyze how microstructural regions affect the mechanical properties, corrosion and fractography of the Heat Affected Zone (HAZ), weld bead and base metal for pipe naturally aged for 21 years at 30 °C. Results showed that microstructures exhibited damage and consequently decrease in properties, resulting in over-aged due to service. SEM analysis showed that base metal presented coarse ferrite grain. Tensile test indicated that microstructures showed discon...

  10. Mechanical and Microstructural Evaluation of DMAG Welding of Structural Steel

    Directory of Open Access Journals (Sweden)

    Tolga Mert

    2015-01-01

    Full Text Available Double channel torch, which allows concentric flow of two different shielding gases, was designed and manufactured in order to pursue double channel torch gas metal arc welding of unalloyed structural steel S235JR (EN 10025-2 with fourteen passes. Tensile and Charpy V-notch tests were realized and the results were compared with those of conventional gas metal arc welding. In order to evaluate mechanical testing results, microstructural analyses were conducted. It was found that the increase with double channel gas metal arc welding process in yield and tensile strengths as well as in toughness tests, especially in subzero temperatures, compared with conventional gas metal arc welding was due to longer columnar grains and finer tempered zone grain structure between passes and due to solidification and less dendritic structure formation in all-weld metal in double channel gas metal arc welding.

  11. Modelling of microstructural creep damage in welded joints of 316L stainless steel; Modelisation de l'endommagement a haute temperature dans le metal d'apport des joints soudes d'acier inoxydable austenitique

    Energy Technology Data Exchange (ETDEWEB)

    Bouche, G

    2000-07-01

    Welded joints of 316L stainless steel under service conditions at elevated temperature are known to be preferential sites of creep damage, as compared to the base material. This damage results in the formation of cavities and the development of creep cracks which can lead to a premature failure of welded components. The complex two-phase microstructure of 316L welds was simulated by manually filling a mould with longitudinal deposited weld beads. The moulded material was then aged during 2000 hours at 600 deg. C. High resolution Scanning Electron Microscopy was largely used to examine the microstructure of the simulated material before and after ageing. Smooth and notched creep specimens were cut from the mould and tested at 600 deg. C under various stress levels. A comparison of the lifetime versus nominal stress curves for the base and welded materials shows a greater dependence of the welded material to creep phenomena. Observation and EBSD analysis show that damage is preferentially located along the austenite grain boundaries. The stress and strain fields in the notched specimens were calculated by finite element method. A correlation of this field to the observed damage was made in order to propose a predictive law relating the creep damage to the mechanical conditions applied locally. Further mechanical tests and simulation on CT specimens and mode II tubular specimens allowed validating the model under various multiaxial loading conditions. (author)

  12. Optics of dielectric microstructures

    DEFF Research Database (Denmark)

    Søndergaard, Thomas

    2002-01-01

    and photonic crystal microcavity. In chapter 4 a general theory based on a Green's tensor formalism is put forward for spontaneous emission in active dielectric microstructures, and an example is given whre the method is applied to a fiber amplifier. The Green's tensor in chapter 4 is constructed a a summation...... over a biorthogonal set of electromagnetic modes. An alternative method based on a Lippmann-Schwinger type integral equation is presented in chapter 5 for the construction of the Green's tensor and calculation of emission of radiation by sources. The integral equation approach is applied to calculate...

  13. VLSI electronics microstructure science

    CERN Document Server

    1981-01-01

    VLSI Electronics: Microstructure Science, Volume 3 evaluates trends for the future of very large scale integration (VLSI) electronics and the scientific base that supports its development.This book discusses the impact of VLSI on computer architectures; VLSI design and design aid requirements; and design, fabrication, and performance of CCD imagers. The approaches, potential, and progress of ultra-high-speed GaAs VLSI; computer modeling of MOSFETs; and numerical physics of micron-length and submicron-length semiconductor devices are also elaborated. This text likewise covers the optical linewi

  14. Failure of Stainless Steel Welds Due to Microstructural Damage Prevented by In Situ Metallography

    Directory of Open Access Journals (Sweden)

    Juan Manuel Salgado Lopez

    Full Text Available Abstract In stainless steels, microstructural damage is caused by precipitation of chromium carbides or sigma phase. These microconstituents are detrimental in stainless steel welds because they lead to weld decay. Nevertheless, they are prone to appear in the heat affected zone (HAZ microstructure of stainless steel welds. This is particularly important for repairs of industrial components made of austenitic stainless steel. Non-destructive metallography can be applied in welding repairs of AISI 304 stainless steel components where it is difficult to ensure that no detrimental phase is present in the HAZ microstructure. The need of microstructural inspection in repairs of AISI 304 is caused because it is not possible to manufacture coupons for destructive metallography, with which the microstructure can be analyzed. In this work, it is proposed to apply in situ metallography as non-destructive testing in order to identify microstructural damage in the microstructure of AISI 304 stainless steel welds. The results of this study showed that the external surface micrographs of the weldment are representative of HAZ microstructure of the stainless steel component; because they show the presence of precipitated metallic carbides in the grain boundaries or sigma phase in the microstructure of the HAZ.

  15. About the leak microstructures

    Science.gov (United States)

    Lombardi, M.; Guoxiang, H. Huo-J.; Lombardi, F. S.

    2001-04-01

    The capabilities of a new microstructure, anode point based, for the detection of gas ionizing radiations are presented. For every single detected ionizing radiation it gives a pair of "induced" charges (anodic and cathodic) of the same amount (pulses of the same amplitudes), of opposite sign, with the same collection time and essentially in time coincidence, that are proportional to the primary ionization collected. Each pulse of a pair gives the same energy and timing information, thus one can be used for these information and the other for the position. The complete lack of insulating materials in the active volume of this microstructure avoids problems of charging-up and makes its behaviour stable and repeatable. Primary avalanches with a size of more than 2.5×10 7 electrons (4 pC) giving current pulses with a peak of more than 0.26 mA on 100 Ω and about 30 ns duration are possible with 5.9 keV X-rays of 55Fe working in proportional region and in isobutane gas. Single electrons emitted by a heated filament ( EcPoison Superfish and Mafia programs, are presented.

  16. Inhomogeneous microstructural growth by irradiation

    DEFF Research Database (Denmark)

    Krishan, K.; Singh, Bachu Narain; Leffers, Torben

    1985-01-01

    In the present paper we discuss the development of heterogeneous microstructure for uniform irradiation conditions. It is shown that microstructural inhomogeneities on a scale of 0.1 μm can develop purely from kinematic considerations because of the basic structure of the rate equations used...

  17. Microstructured hollow fibers for ultrafiltration

    NARCIS (Netherlands)

    Culfaz, Pmar Zeynep; Culfaz, P.Z.; Rolevink, Hendrikus H.M.; van Rijn, C.J.M.; Lammertink, Rob G.H.; Wessling, Matthias

    2010-01-01

    Hollow fiber ultrafiltration membranes with a corrugated outer microstructure were prepared from a PES/PVP blend. The effect of spinning parameters such as air gap, take-up speed, polymer dope viscosity and coagulation value on the microstructure and membrane characteristics was investigated. Fibers

  18. Mechanisms of microstructural changes of fuel under irradiation

    International Nuclear Information System (INIS)

    Garcia, P.; Carlot, G.; Dorado, B.; Maillard, S.; Sabathier, C.; Martin, G.; Oh, J.Y.; Welland, M.J.

    2015-01-01

    Nuclear fuels are subjected to high levels of radiation damage mainly due to the slowing of fission fragments, which results in substantial modifications of the initial fuel microstructure. Microstructure changes alter practically all engineering fuel properties such as atomic transport or thermomechanical properties so understanding these changes is essential to predicting the performance of fuel elements. Also, with increasing burn-up, the fuel drifts away from its initial composition as the fission process produces new chemical elements. Because nuclear fuels operate at high temperature and usually under high-temperature gradients, damage annealing, foreign atom or defect clustering and migration occur on multiple time and length scales, which make long-term predictions difficult. The end result is a fuel microstructure which may show extensive differences on the scale of a single fuel pellet. The main challenge we are faced with is, therefore, to identify the phenomena occurring on the atom scale that are liable to have macroscopic effects that will determine the microstructure changes and ultimately the life-span of a fuel element. One step towards meeting this challenge is to develop and apply experimental or modelling methods capable of connecting events that occur over very short length and timescales to changes in the fuel microstructure over engineering length and timescales. In the first part of this chapter, we provide an overview of some of the more important microstructure modifications observed in nuclear fuels. The emphasis is placed on oxide fuels because of the extensive amount of data available in relation to these materials under neutron or ion irradiation. When possible and relevant, the specifics of other types of fuels such as metallic or carbide fuels are alluded to. Throughout this chapter but more specifically in the latter part, we attempt to give examples of how modelling and experimentation at various scales can provide us with

  19. Microstructure effects in CVD copper

    Science.gov (United States)

    Manger, Dirk Karl

    Computer chip manufacturers are beginning to implement copper as interconnect material in high-performance microprocessor metallization architectures. Replacing currently used aluminum metallization with its copper based counterpart will result in performance gain due to the low resistivity of copper (1.67muO·cm) which generates a reduction in (resistance x capacitance) signal delay. Futhermore, enhancements in stress and electromigration resistance by up to three orders of magnitude are expected from replacing aluminum with copper. Copper deposited by chemical vapor deposition has the proven ability to yield complete fill of aggressive via and trench structures at high deposition rates. At the same time, ultrathin Cu seed layers can be controlled grown by chemical vapor deposition (CVD) for use as activation layer in electrolytic plating (EP) applications. Additionally, integration studies using single and two-level damascene interconnect structures CVD Cu showed that excellent yield can be obtained. However, before CVD Cu can be incorporated into manufacturing process flows, several key reliability issues have to be addressed and resolved. At present, electroplating has the advantage of enhanced electromigration performance compared to CVD copper. It is therefore necessary to demonstrate the systematic ability to tailor the microstructure of CVD copper with the goal of enhanced electromigration and stress migration performance through the successful formation of (111) textured Cu with bamboo type microstructure. In the present work, the evolution of as-deposited Cu resistivity, grain size, texture, and surface roughness were systematically analyzed as a function of film thickness for an optimized CVD Cu process. In particular, investigations of the influence of substrate type and surface pretreatment on texture and grain size showed that: (a) Cu grows (111) textured on PVD TiN, if (002) Ti matrix is present, and on inorganic CVD TiN, regardless of the underlying

  20. Contribution to the study of the microstructure of uranium dioxide (1962)

    International Nuclear Information System (INIS)

    Porneuf, A.

    1960-05-01

    The microstructure of sintered uranium dioxide is studied in relation with several parameters, specially the sintering temperatures and atmospheres. The external surface and the internal microstructure of the sintered are examined, using fractography and ceramography. Various techniques for preparing surfaces (mechanical and electrolytic polishing) and for revealing the structure (chemical and anodic attack, ionic bombardment oxidation) have been experienced and compared. Patterns similar to those revealed in metals and probably related with interactions between dislocations and vacancies have been observed. (author) [fr

  1. Local microstructures, Hardness and mechanical properties of a stainless steel pipe-welded joint

    International Nuclear Information System (INIS)

    Zhao Yongxiang; Gao Qing; Cai Lixun

    2000-01-01

    An experimental investigation is carefully performed into the local microstructures, hardness values and monotonic mechanical properties of the three zones (the base metal, heat affecting zone and weld metal) of 1Cr18Ni9Ti stainless steel pipe-welded joint. The local microstructures are observed by a metallurgical test and a surface replica technology, the local hardness values are measures by a random Vickers hardness test, and the local mechanical properties are characterized by the Ramberg-Osgood and modified Ramberg-Osgood stress-stain relations. The investigation reveals that there are significant differences of the three zones in the local microstructures, hardness values and monotonic mechanical properties, especially of the three zones in the local microstructure, hardness values and monotonic mechanical properties, especially of the weld metal. The weld metal exhibits the largest heterogeneity of local microstructures and monotonic mechanical properties, and the largest scatter of local hardness values. It is necessary to consider these difference and introduce the reliability method to model the scatter in the pipe analysis. In addition, it is verified that a columnar grain structure, which is made up of matrix-rich δ ferrite bands, can characterize the weld metal and the distance between the neighboring rich δ ferrite bands is an appropriate measurement of the columnar grain structure. This measurement is in accordance with the transition point between the microstructural short crack and physical small crack stages, which are generally used for characterizing the short fatigue crack behavior of materials. This indicates that the microstructure controls the fatigue damage character of the present material

  2. Stress, microstructure and evolution under ion irradiation in thin films grown by ion beam sputtering: modelling and application to interfacial effects in metallic multilayers; Contraintes, microstructure et sollicitation sous irradiation aux ions de films minces elabores par pulverisation ionique: modelisation et application a l'etude des effets interfaciaux dans des multicouches metalliques

    Energy Technology Data Exchange (ETDEWEB)

    Debelle, A

    2006-09-15

    We have investigated the formation of the interfacial chemical mixing in Mo/Ni multilayers, and particularly the influence of ballistic effects during the growth. For this purpose, hetero-epitaxial b.c.c./f.c.c. Mo(110)/Ni(111) multilayers were grown by two deposition methods: thermal evaporation and direct ion beam sputtering. As a preliminary, an accurate description of the stress state in pure sputtered Mo thin films was required. Microstructural and stress state analyses were essentially carried out by X-ray diffraction, and ion irradiation was used as a powerful tool to control the stress level. We showed that thermal evaporated thin films exhibit a weak tensile growth stress ({approx} 0.6 GPa) that can be accounted for by the grain boundary relaxation model, whereas sputtered thin films develop large compressive growth stress (- 2 to - 4 GPa). This latter results from the bombardment of the growing film by the energetic particles involved during the sputtering process (atomic peening phenomenon), which induces the formation of defects in the layers, generating volume distortions. We thus developed a stress model that includes a hydrostatic stress component to account for these volume strains. This model allowed us to determine the 'unstressed and free of defects lattice parameter' a{sub 0}, solely linked to chemical effects. For epitaxial Mo layers, it was possible to separate coherency stress from growth stress due to their distinct kinetic evolution during ion irradiation. Therefore, the stress analysis enabled us to determine the a{sub 0} values in Mo sub-layers of Mo/Ni superlattices. A tendency to the formation of an interfacial alloy is observed independently of the growth conditions, which suggests that thermodynamic forces favour the exchange mechanism. However, the extent of the intermixing effect is clearly enhanced by ballistic effects. (author)

  3. A Comparative study of two RVE modelling methods for chopped carbon fiber SMC

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhangxing; Li, Yi; Shao, Yimin; Huang, Tianyu; Xu, Hongyi; Li, Yang; Chen, Wei; Zeng, Danielle; Avery, Katherine; Kang, HongTae; Su, Xuming

    2017-04-06

    To achieve vehicle light-weighting, the chopped carbon fiber sheet molding compound (SMC) is identified as a promising material to replace metals. However, there are no effective tools and methods to predict the mechanical property of the chopped carbon fiber SMC due to the high complexity in microstructure features and the anisotropic properties. In this paper, the Representative Volume Element (RVE) approach is used to model the SMC microstructure. Two modeling methods, the Voronoi diagram-based method and the chip packing method, are developed for material RVE property prediction. The two methods are compared in terms of the predicted elastic modulus and the predicted results are validated using the Digital Image Correlation (DIC) tensile test results. Furthermore, the advantages and shortcomings of these two methods are discussed in terms of the required input information and the convenience of use in the integrated processing-microstructure-property analysis.

  4. Metallizing of machinable glass ceramic

    International Nuclear Information System (INIS)

    Seigal, P.K.

    1976-02-01

    A satisfactory technique has been developed for metallizing Corning (Code 9658) machinable glass ceramic for brazing. Analyses of several bonding materials suitable for metallizing were made using microprobe analysis, optical metallography, and tensile strength tests. The effect of different cleaning techniques on the microstructure and the effect of various firing temperatures on the bonding interface were also investigated. A nickel paste, used for thick-film application, has been applied to obtain braze joints with strength in excess of 2000 psi

  5. Metallic coating of microspheres

    International Nuclear Information System (INIS)

    Meyer, S.F.

    1980-01-01

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates

  6. Metallic coating of microspheres

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, S.F.

    1980-08-15

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates.

  7. Modelling microstructural evolution under irradiation

    International Nuclear Information System (INIS)

    Tikare, V.

    2015-01-01

    Microstructural evolution of materials under irradiation is characterised by some unique features that are not typically present in other application environments. While much understanding has been achieved by experimental studies, the ability to model this microstructural evolution for complex materials states and environmental conditions not only enhances understanding, it also enables prediction of materials behaviour under conditions that are difficult to duplicate experimentally. Furthermore, reliable models enable designing materials for improved engineering performance for their respective applications. Thus, development and application of mesoscale microstructural model are important for advancing nuclear materials technologies. In this chapter, the application of the Potts model to nuclear materials will be reviewed and demonstrated, as an example of microstructural evolution processes. (author)

  8. Computer vision in microstructural analysis

    Science.gov (United States)

    Srinivasan, Malur N.; Massarweh, W.; Hough, C. L.

    1992-01-01

    The following is a laboratory experiment designed to be performed by advanced-high school and beginning-college students. It is hoped that this experiment will create an interest in and further understanding of materials science. The objective of this experiment is to demonstrate that the microstructure of engineered materials is affected by the processing conditions in manufacture, and that it is possible to characterize the microstructure using image analysis with a computer. The principle of computer vision will first be introduced followed by the description of the system developed at Texas A&M University. This in turn will be followed by the description of the experiment to obtain differences in microstructure and the characterization of the microstructure using computer vision.

  9. Micromagnetism and the microstructure of ferromagnetic solids

    CERN Document Server

    Kronmüller, Helmut

    2003-01-01

    Here is a fundamental introduction to microstructure magnetic property relations where microstructures on atomic, nano- and micrometer scales are considered. The authors demonstrate that outstanding magnetic properties require an optimization of microstructural properties where the microstructures in crystalline materials are point defects and dislocations as well as grain and phase boundaries. In amorphous alloys the type of microstructures on atomic scales are defined and used to describe intrinsic and extrinsic properties.

  10. Avaliação da microestrutura e propriedades mecânicas de metais de solda obtidos por processos de soldagem manual e automatizado utilizado na soldagem de aço API 5L X80 Evaluation of microstructure and mechanical properties of weld metals obtained by manual and automated welding process used in the welding of API 5L X80 steel

    Directory of Open Access Journals (Sweden)

    Siderley Fernandes Albuquerque

    2011-12-01

    Full Text Available O objetivo do trabalho foi avaliar as características da zona termicamente afetada (ZTA e a microestrutura e propriedades mecânicas de metais de solda de juntas soldadas do aço API 5L X80, obtidos para quatro diferentes procedimentos de soldagem utilizando processos manuais e automatizados. Para isto, chapas do referido aço foram soldadas por processo manual ao Arco Elétrico com Eletrodo Revestido (SMAW, utilizando 473 e 673 K como temperaturas de interpasses e o eletrodo celulósico AWS E8010-G como consumível; por processo ao Arco Elétrico com Arame Tubular (FCAW robotizado, utilizando o arame AWS E71T- 1C como metal de adição e argônio com 25%CO2 como gás de proteção; por processo a Arco Elétrico com Eletrodo de Tungstênio (GTAW mecanizado na raiz da solda, usando o arame ER70S-3 e argônio como gás de proteção. As análises microestruturais foram relacionadas com os resultados de ensaios de impacto Charpy nos metais de solda e com os perfis de microdureza Vickers ao longo da junta soldada. Os resultados indicaram maiores percentuais de Ferrita Acicular e maiores valores de resistência ao impacto nos metais de solda e uma menor extensão e granulometria da ZTA, associado ao procedimento de soldagem utilizando processo automatizado com maior velocidade de soldagem.The objective of this work was to evaluate the heat affected zone characteristics and weld metals microstructure and mechanical properties of API 5L X80 steel welded joints, obtained for four different welding procedures using manual and automated processes. For this, plates of this steel were welded by manual Shielded Metal Arc Welding (SMAW process with interpasses temperatures of 473 e 673 K, and using AWS E8010-G electrode as filler metals; robotized Flux Cored Arc Welding (FCAW process, using AWS E71T-1C wire and Ar25%CO2 as consumable and mechanized Gas Tungsten Arc Welding (GTAW process, for the root pass using AWS ER70S-3 and Ar as consumable .The

  11. Study of PM2000 microstructure evolution following FSW process

    International Nuclear Information System (INIS)

    Mathon, M.H.; Klosek, V.; Carlan, Y. de; Forest, L.

    2009-01-01

    The materials reinforced by oxides dispersion, usually called ODS (Oxide Strengthened Dispersion), have a vast applicability because of their excellent mechanical resistance at medium and high temperatures. Their weldability is one of the technological issue which remain today. The Friction Stir Welding process is a means of welding which would make it possible to preserve the oxides dispersion in the metal matrix. As a solid-state joint process, Friction Stir Welding (FSW) joins metals by locally introducing frictional heat and plastic flow by rotation of the welding tool with resulting local microstructure changes. The local microstructure determines the weld mechanical properties. Therefore, it is important to investigate the relationship between the microstructure and the mechanical properties. In this work, the PM2000 steel microstructure in friction stir (FS) weld was studied by neutron scattering. The oxides size distribution evolution between the bulk and the weld was analyzed by SANS. Crystallographic texture variations during friction stir processing were investigated by neutron diffraction. Indeed, heating and severe plastic deformation can significantly alter the original texture and then affect the physical and mechanical properties. The texture was studied in different zones: in the bulk, in the thermo-mechanically affected zone (TMAZ) and is the heat-affected zone (HAZ) of the PM2000 alloy. Lastly, the stresses distribution after welding is a crucial parameter for the mechanical properties. Their variation prediction under FSW, taking into account of the microstructure evolution which occur during the process, is very delicate. The neutron diffraction allowed characterizing the distribution of the stresses in the different zones.

  12. Study of PM2000 microstructure evolution following FSW process

    Science.gov (United States)

    Mathon, M. H.; Klosek, V.; de Carlan, Y.; Forest, L.

    2009-04-01

    The materials reinforced by oxides dispersion, usually called ODS (Oxide Strengthened Dispersion), have a vast applicability because of their excellent mechanical resistance at medium and high temperatures. Their weldability is one of the technological issue which remain today. The Friction Stir Welding process is a means of welding which would make it possible to preserve the oxides dispersion in the metal matrix. As a solid-state joint process, Friction Stir Welding (FSW) joins metals by locally introducing frictional heat and plastic flow by rotation of the welding tool with resulting local microstructure changes. The local microstructure determines the weld mechanical properties. Therefore, it is important to investigate the relationship between the microstructure and the mechanical properties. In this work, the PM2000 steel microstructure in friction stir (FS) weld was studied by neutron scattering. The oxides size distribution evolution between the bulk and the weld was analyzed by SANS. Crystallographic texture variations during friction stir processing were investigated by neutron diffraction. Indeed, heating and severe plastic deformation can significantly alter the original texture and then affect the physical and mechanical properties. The texture was studied in different zones: in the bulk, in the thermo-mechanically affected zone (TMAZ) and is the heat-affected zone (HAZ) of the PM2000 alloy. Lastly, the stresses distribution after welding is a crucial parameter for the mechanical properties. Their variation prediction under FSW, taking into account of the microstructure evolution which occur during the process, is very delicate. The neutron diffraction allowed characterizing the distribution of the stresses in the different zones.

  13. Continua with microstructure

    CERN Document Server

    Capriz, Gianfranco

    1989-01-01

    This book proposes a new general setting for theories of bodies with microstructure when they are described within the scheme of the con­ tinuum: besides the usual fields of classical thermomechanics (dis­ placement, stress, temperature, etc.) some new fields enter the picture (order parameters, microstress, etc.). The book can be used in a semester course for students who have already followed lectures on the classical theory of continua and is intended as an introduction to special topics: materials with voids, liquid crystals, meromorphic con­ tinua. In fact, the content is essentially that of a series of lectures given in 1986 at the Scuola Estiva di Fisica Matematica in Ravello (Italy). I would like to thank the Scientific Committee of the Gruppo di Fisica Matematica of the Italian National Council of Research (CNR) for the invitation to teach in the School. I also thank the Committee for Mathematics of CNR and the National Science Foundation: they have supported my research over many years and given ...

  14. Microstructural evolution and control in laser material processing

    International Nuclear Information System (INIS)

    Kaul, R.; Nath, A.K.

    2005-01-01

    Laser processing, because of its characteristic features, often gives rise to unique microstructure and properties not obtained with other conventional processes. We present various diverse laser processing case studies involving control of microstructure through judicious selection of processing parameters carried out with indigenously developed high power CO 2 lasers. The first study describes microstructural control during end plug laser welding of PFBR fuel pin, involving crack pone alloy D9 tube and type 316 M stainless steel (SS) plug, through preferential displacement of focused laser beam. Crater and associated cracks were eliminated by suitable laser power ramping. Another case study describes how low heat input characteristics of laser cladding process has been exploited for suppressing dilution in 'Colomony 6' deposits on austenitic SS. The results are in sharp contrast to extensive dilution noticed in Colmony 6 hard faced deposits made by GTAW. A novel laser surface melting (LSM) treatment for type 316 (N) SS weld metal has been developed to generate a sensitization-resistant microstructure which leads to enhanced resistance against intergranular corrosion (IGC). IGC resistance of laser treated surface has been found to be critically dependent on laser processing parameters. Experimental observations have been analyzed with thermal simulation. We have also studied the effect of laser beam spatial intensity profile on the microstructure in LSM. We have developed laser-assisted graded hard facing of austenitic SS substrate with Stellite 6 which, in contrast to direct deposition either by laser or GTAW, produced smooth transition in chemical composition and hardness used to control grain coarsening and martensite formation in type 430 SS weldment. Laser rapid manufacturing (LRM) is emerging as a new rapid and cost effective process for low volume fabrication, esp. of expensive materials. The talk will also present microstructural characteristics of laser

  15. Microstructural Development in Al-Si Powder During Rapid Solidification

    Energy Technology Data Exchange (ETDEWEB)

    Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

  16. Plutonium microstructures. Part 1

    International Nuclear Information System (INIS)

    Cramer, E.M.; Bergin, J.B.

    1981-09-01

    This report is the first of three parts in which Los Alamos and Lawrence Livermore National Laboratory metallographers exhibit a consolidated set of illustrations of inclusions that are seen in plutonium metal as a consequence of inherent and tramp impurities, alloy additions, and thermal or mechanical treatments. This part includes illustrations of nonmetallic and intermetallic inclusions characteristic of major impurity elements as an aid to identifying unknowns. It also describes historical aspects of the increased purity of laboratory plutonium samples, and it gives the composition of the etchant solutions and describes the etching procedure used in the preparation of each illustrated sample. 25 figures

  17. Effects of high pressure on microstructure evolution and crystallization mechanisms during solidification of nickel

    Science.gov (United States)

    Zhang, Hai-Tao; Mo, Yun-Fei; Liu, Rang-Su; Tian, Ze-An; Liu, Hai-Rong; Hou, Zhao-Yang; Zhou, Li-Li; Liang, Yong-Chao; Peng, Ping

    2018-03-01

    To deeply understand the effects of high pressure on microstructural evolutions and crystallization mechanisms of liquid metal Ni during solidification process, MD simulation studies have been performed under 7 pressures of 0 ˜ 30 GPa, at cooling rate of 1.0 × 1011 K s-1. Adopting several microstructural analyzing methods, especially the cluster-type index method (CTIM-2) to analyze the local microstructures in the system. It is found that the pressure has important influence on the formation and evolution of microstructures, especially of the main basic clusters in the system. All the simulation systems are directly solidified into crystal structures, and the 1421, 1422, 1441 and 1661 bond-types, as well the FCC (12 0 0 0 12 0), HCP (12 0 0 0 6 6) and BCC (14 6 0 8 0 0) clusters play a key role in the microstructure transitions from liquid to crystal structures. The crystallization temperature T c is enhanced almost linearly with the increase of pressure. Highly interesting, it is found for the first time that there is an important phase transformation point from FCC to BCC structures between 20 ˜ 22.5 GPa during the solidification processes from the same initial liquid system at the same cooling rate. And the effect of increasing pressure is similar to that of decreasing cooling rate for the phase transformation of microstructures during solidification process of liquid metal Ni system, though they have different concrete effecting mechanisms.

  18. The effect of remelting various combinations of new and used cobalt-chromium alloy on the mechanical properties and microstructure of the alloy

    Directory of Open Access Journals (Sweden)

    Sharad Gupta

    2012-01-01

    Conclusion: Repeated remelting of base metal alloy for dental casting without addition of new alloy can affect the mechanical properties of the alloy. Microstructure analysis shows deterioration upon remelting. However, the addition of 25% and 50% (by weight of new alloy to the remelted alloy can bring about improvement both in mechanical properties and in microstructure.

  19. Microstructure of rapidly solidified materials

    Science.gov (United States)

    Jones, H.

    1984-07-01

    The basic features of rapidly solidified microstructures are described and differences arising from alternative processing strategies are discussed. The possibility of achieving substantial undercooling prior to solidification in processes such as quench atomization and chill block melt spinning can give rise to striking microstructural transitions even when external heat extraction is nominally Newtonian. The increased opportunity in laser and electron beam surface melting for epitaxial growth on the parent solid at an accelerating rate, however, does not exclude the formation of nonequilibrium phases since the required undercooling can be locally attained at the solidification front which is itself advancing at a sufficiently high velocity. The effects of fluid flow indicated particularly in melt spinning and surface melting are additional to the transformational and heat flow considerations that form the present basis for interpretation of such microstructural effects.

  20. Metal working and dislocation structures

    DEFF Research Database (Denmark)

    Hansen, Niels

    2007-01-01

    Microstructural observations are presented for different metals deformed from low to high strain by both traditional and new metal working processes. It is shown that deformation induced dislocation structures can be interpreted and analyzed within a common framework of grain subdivision on a finer...... and finer scale down to the nanometer dimension, which can be reached at ultrahigh strains. It is demonstrated that classical materials science and engineering principles apply from the largest to the smallest structural scale but also that new and unexpected structures and properties characterize metals...

  1. Influencia de la cantidad de O2 adicionado al CO2 en el gas de protección sobre la microestructura del metal depositado en uniones soldadas de bordes rectos en aceros de bajo contenido de carbono con el proceso GMAW Influence of O2 content, added to CO2 in the shielding gas, on the microstructure of deposited metal in butt welded joint with straight edges, in low carbon steels using GMAW process

    Directory of Open Access Journals (Sweden)

    Eduardo Díaz-Cedré

    2010-12-01

    Full Text Available La presencia de ferrita acicular (FA en la microestructura del cordón de soldadura, dentro de determinado rango de valores, eleva considerablemente la tenacidad de las uniones soldadas. Es por ello, que el presente trabajo trata sobre un estudio que relaciona la cantidad de ferrita acicular en el cordón en función del contenido de oxígeno presente en la mezcla activa CO2+O2, durante la realización de uniones soldadas de bordes rectos en aceros de bajo carbono con el proceso con electrodo fusible y protección gaseosa (GMAW en condiciones invariables de parámetros de proceso (corriente de soldadura, voltaje de arco, velocidad de soldadura, longitud libre y flujo de gas protector. Como resultado del trabajo se estableció la relación gráfica existente entre la ferrita acicular y el contenido de oxígeno en la mezcla.The presence of acicular ferrite (AF in the microstructure of weld bead, in a specified range of values, increase considerably the toughness of welded joints. The present paper, for that reason, study the relationship between the acicular ferrite quantity in the deposited metal and the oxygen present in the active gas mixture of CO2+O2, during the execution of butt welded joints with straight edges, in low carbon steels with consumable electrode and gas protection (GMAW in invariable conditions of process parameters (welding current, arc voltage, welding speed, electrode extension, and gas flow. The graphic relation between the acicular ferrite and the oxygen content was established, as result of the research work.

  2. An investigation into the microstructure and weldability of a tantalum-containing cast cobalt-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Montazeri, Mojtaba; Ghaini, Farshid Malek; Farnia, Amirreza [Tarbiat Modares Univ., Tehran (Iran, Islamic Republic of). Dept. of Materials Engineering

    2011-12-15

    The weld metal microstructures and the weldability of a tantalum-containing cast cobalt-based superalloy were investigated using gas tungsten arc welding. It was found that the tantalum carbides in the base metal have remained stable up to the fusion line. The results showed that the formation of Ta-rich carbides (TaC) is very sensitive to time and temperature; so the as-weld microstructure is unstable from a metallurgical aspect. The formation of fine precipitates due to the high cooling rate of the welding process resulted in a weld metal with an undesirable hardness and microstructure after autogenous welding, especially after post weld heat treatment. Further results revealed that using a filler metal containing significantly less carbon and tantalum has solved the mentioned problems and made acceptable welds after post weld heat treatment. (orig.)

  3. How to build a Bad Metal from good metal components

    Science.gov (United States)

    Arnason, Stephen; Hebard, Arthur

    1998-03-01

    One of the most fascinating sub-fields of contemporary condensed matter physics is the study of bad metals. A distinguishing characteristic of a bad metal is that its resistivity as a function of temperature increases linearly past the scale where one wou ld infer a scattering length comparable to the inter-atomic spacing (at this range the Boltzmann transport theory ceases to be self consistent). By contrast, good metals exhibit resistive saturation when the resistivity approaches this scale. We have grow n thin films composed of a good metal, Ag, that mimic the characteristics of bad metals, very high resistivities and lack of resistive saturation. We have characterised the microstructure that leads to this behavior with a novel application of electrostat ic force microscopy, EFM. This microstructure leads to an anomalous negative magnetoresistance, which is quadratic in the applied field.. Finally, we have identified a criterion which can be used to distinguish this mimicry from intrinsic bad metallicity, a criterion that is met by A_3C_60 (A=K,Rb), indicating that caution should be exercised before classifying these materials as bad metals.

  4. Microstructure and mechanical properties of selective laser melted magnesium

    International Nuclear Information System (INIS)

    Ng, C.C.; Savalani, M.M.; Lau, M.L.; Man, H.C.

    2011-01-01

    The effects of laser processing parameters on the microstructure and mechanical properties of selective laser-melted magnesium were investigated. The results show that the microstructure characteristics of the laser-melted samples are dependent on the grain size of SLM magnesium. The grains in the molten zone coarsen as the laser energy density increases. In addition, the average hardness values of the molten zone decreases significantly with an increase of the laser energy densities and then decreased slowly at a relatively high laser energy density irrespective of mode of irradiation. The hardness value was obtained from 0.59 to 0.95 GPa and corresponding elastic modulus ranging from 27 to 33 GPa. The present selective laser-melted magnesium parts are promising for biomedical applications since the mechanical properties are more closely matched with human bone than other metallic biomaterials.

  5. Electron holography study on the microstructure of magnetic tunnelling junctions

    International Nuclear Information System (INIS)

    Xu, Q.Y.; Wang, Y.G.; You, B.; Du, J.; Hu, A.; Zhang, Z.

    2004-01-01

    Electron holography was applied to study the microstructure evolution of magnetic tunnelling junctions (MTJs) CoFe/AlO x /Co annealed at different temperatures. A mean inner potential barrier was observed in the as-deposited MTJ sample, while it was changed to a potential well after a 200 deg. C or a 400 deg. C annealing. It is suggested that the oxygen atoms were redistributed during the annealing, which left metallic atoms acting as acceptors to confine the electrons, leading to the decrease of the potential of the AlO x barrier layer. The results suggest that the electron holography may be a useful tool for the study of the microstructure of amorphous materials

  6. Creating bulk nanocrystalline metal.

    Energy Technology Data Exchange (ETDEWEB)

    Fredenburg, D. Anthony (Georgia Institute of Technology, Atlanta, GA); Saldana, Christopher J. (Purdue University, West Lafayette, IN); Gill, David D.; Hall, Aaron Christopher; Roemer, Timothy John (Ktech Corporation, Albuquerque, NM); Vogler, Tracy John; Yang, Pin

    2008-10-01

    Nanocrystalline and nanostructured materials offer unique microstructure-dependent properties that are superior to coarse-grained materials. These materials have been shown to have very high hardness, strength, and wear resistance. However, most current methods of producing nanostructured materials in weapons-relevant materials create powdered metal that must be consolidated into bulk form to be useful. Conventional consolidation methods are not appropriate due to the need to maintain the nanocrystalline structure. This research investigated new ways of creating nanocrystalline material, new methods of consolidating nanocrystalline material, and an analysis of these different methods of creation and consolidation to evaluate their applicability to mesoscale weapons applications where part features are often under 100 {micro}m wide and the material's microstructure must be very small to give homogeneous properties across the feature.

  7. Surface microstructure replication in injection molding

    DEFF Research Database (Denmark)

    Theilade, Uffe Arlø; Hansen, Hans Nørgaard

    2006-01-01

    molding of surface microstructures. The fundamental problem of surface microstructure replication has been studied. The research is based on specific microstructures as found in lab-on-a-chip products and on rough surfaces generated from EDM (electro discharge machining) mold cavities. Emphasis is put...

  8. Influence of cobalt, tantalum, and tungsten on the microstructure and mechanical properties of superalloy single crystals

    International Nuclear Information System (INIS)

    Nathal, M.V.; Ebert, L.J.

    1982-01-01

    The influence of Co, Ta, and W on the microstructure and mechanical properties of nickel base super-alloy single crystals was investigated. A matrix of alloys was based on Mar-M 247 stripped of C, B, Zr, and Hf. The microstructures of the alloys were examined using optical and electron microscopy, phase extraction, X-ray diffraction, and differential thermal analysis. Tensile and creep-rupture tests were performed at 1000 C. An increase in tensile and creep strength resulted when Co was removed from alloys containing high refractory metal contents, but Co effects were negligible for alloys with lower refractory metal levels. In the composition range studied, W was more effective than Ta in increasing the creep resistance. The mechanical properties are discussed in relation to the microstructures of the alloys

  9. Influence of cobalt, tantalum, and tungsten on the microstructure and mechanical properties of superalloy single crystals

    Science.gov (United States)

    Nathal, M. V.; Ebert, L. J.

    1982-01-01

    The influence of Co, Ta, and W on the microstructure and mechanical properties of nickel base super-alloy single crystals was investigated. A matrix of alloys was based on Mar-M 247 stripped of C, B, Zr, and Hf. The microstructures of the alloys were examined using optical and electron microscopy, phase extraction, X-ray diffraction, and differential thermal analysis. Tensile and creep-rupture tests were performed at 1000 C. An increase in tensile and creep strength resulted when Co was removed from alloys containing high refractory metal contents, but Co effects were negligible for alloys with lower refractory metal levels. In the composition range studied, W was more effective than Ta in increasing the creep resistance. The mechanical properties are discussed in relation to the microstructures of the alloys.

  10. Chemical and microstructural characterization of recycled zircaloy

    International Nuclear Information System (INIS)

    Martinez, Luis G.; Pereira, Luiz A.T.; Rossi, Jesualdo L.; Takiishi, Hidetoshi; Sato, Ivone M.; Scapin, Marcos A.; Orlando, Marcos T.D.

    2011-01-01

    PWR reactors employ as nuclear fuel UO 2 pellets with Zircaloy clad. Brazil is autonomous in the nuclear fuel cycle, from uranium mining to enrichment and nuclear fuel manufacture. However, the industrial production of nuclear zirconium alloys does not meet the demand, leading to importation of Zircaloy for fuel manufacturing. In the fabrication of fuel elements parts, machining chips of alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is strategic in economical and environmental aspects. In this work are described two methods that are being developed to recycle Zircaloy chips. The first method the Zircaloy machining chips are melted using an electric arc furnace to obtain small laboratory ingots. The second method uses powder metallurgy technique. By this later method, the Zircaloy chips are submitted to a hydriding process and the resulting material is milled in a high-energy ball mill. The powder is cold isostatically pressed and vacuum sintered. The elemental composition of the materials obtained using both methods is being determined using X-ray fluorescence techniques and compared to the specifications of nuclear grade Zircaloy and to the composition of the starting chips. The phase composition of the laboratory ingots was determined using X-ray diffraction. The ingots were vacuum annealed and the microstructures resulting from both processing methods before and after heat treatments were characterized using optical and scanning electron microscopy. The hardness of the materials was evaluated. A methodology of chemical analysis using X-ray fluorescence spectrometry, for composition certification, was established and tested. The results showed that recycled Zircaloy presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding cap-ends, using near net shape sintering. (author)

  11. Initial microstructural study of a Ce-La alloy using electron backscattered diffraction

    International Nuclear Information System (INIS)

    Scott, Thomas B.; Younes, Charles M.; Ling, Michael; Jones, Christopher P.; Nicholson, John A.; Heard, Peter J.; Jenkins, Roderick

    2011-01-01

    Research highlights: → First ever successful EBSD microstructural analysis of Ce-La alloy. → Successful preparation using electro-polishing in the open laboratory. → Equiaxed grains 20-40 μm in size dominate the microstructure, with random orientations, relatively straight grain boundary contacts and no evidence for crystal twinning. → All grains matched to a fcc γ-phase. → Problematic presence of entrapped oxide particles. - Abstract: To better understand and exploit the unique electronic and structural properties of f-block metals and their alloys it is perceived that an improved knowledge of the microstructural characteristics and phase changes as a function of temperature and pressure, is necessary. For other different types of metallic systems, the use of electron back-scattered diffraction (EBSD) is becoming a common practice in order to obtain detailed microstructural information, but this has, as yet, been very limited in case of f-block metals. Because of their extreme affinity to oxygen and rapid surface reaction, EBSD studies of this metal-category are very sparse with only one work published on cerium metal providing an example of technical hurdles for a prerequisite oxide-free metal surface. Specifically the need to remove the oxide by ion etching was considered essential to enable a successful EBSD analysis. The current work presents the results of a first attempt to characterise the microstructure of a Ce-La alloy using EBSD. It demonstrates that high quality diffraction patterns and crystal orientation maps can be successfully obtained following a carefully controlled preparation of the alloy surface in the open laboratory by applying a simple and reproducible electro-polishing procedure without a further need for ion etching in vaccuo.

  12. PREFACE: Processing, Microstructure and Performance of Materials

    Science.gov (United States)

    Chiu, Yu Lung; Chen, John J. J.; Hodgson, Michael A.; Thambyah, Ashvin

    2009-07-01

    A workshop on Processing, Microstructure and Performance of Materials was held at the University of Auckland, School of Engineering, on 8-9 April 2009. Organised by the Department of Chemical and Materials Engineering, University of Auckland, this meeting consisted of international participants and aimed at addressing the state-of-the-art research activities in processing, microstructure characterization and performance integrity investigation of materials. This two-day conference brought together scientists and engineers from New Zealand, Australia, Hong Kong, France, and the United Kingdom. Undoubtedly, this diverse group of participants brought a very international flair to the proceedings which also featured original research papers on areas such as Materials processing; Microstructure characterisation and microanalysis; Mechanical response at different length scales, Biomaterials and Material Structural integrity. There were a total of 10 invited speakers, 16 paper presentations, and 14 poster presentations. Consequently, the presentations were carefully considered by the scientific committee and participants were invited to submit full papers for this volume. All the invited paper submissions for this volume have been peer reviewed by experts in the various fields represented in this conference, this in accordance to the expected standards of the journal's Peer review policy for IOP Conference Series: Materials Science and Engineering. The works in this publication consists of new and original research as well as several expert reviews of current state-of-the art technologies and scientific developments. Knowing some of the real constraints on hard-copy publishing of high quality, high resolution images, the editors are grateful to IOP Publishing for this opportunity to have the papers from this conference published on the online open-access platform. Listed in this volume are papers on a range of topics on materials research, including Ferguson's high strain

  13. Surface microstructure of bitumen characterized by atomic force microscopy.

    Science.gov (United States)

    Yu, Xiaokong; Burnham, Nancy A; Tao, Mingjiang

    2015-04-01

    Bitumen, also called asphalt binder, plays important roles in many industrial applications. It is used as the primary binding agent in asphalt concrete, as a key component in damping systems such as rubber, and as an indispensable additive in paint and ink. Consisting of a large number of hydrocarbons of different sizes and polarities, together with heteroatoms and traces of metals, bitumen displays rich surface microstructures that affect its rheological properties. This paper reviews the current understanding of bitumen's surface microstructures characterized by Atomic Force Microscopy (AFM). Microstructures of bitumen develop to different forms depending on crude oil source, thermal history, and sample preparation method. While some bitumens display surface microstructures with fine domains, flake-like domains, and dendrite structuring, 'bee-structures' with wavy patterns several micrometers in diameter and tens of nanometers in height are commonly seen in other binders. Controversy exists regarding the chemical origin of the 'bee-structures', which has been related to the asphaltene fraction, the metal content, or the crystallizing waxes in bitumen. The rich chemistry of bitumen can result in complicated intermolecular associations such as coprecipitation of wax and metalloporphyrins in asphaltenes. Therefore, it is the molecular interactions among the different chemical components in bitumen, rather than a single chemical fraction, that are responsible for the evolution of bitumen's diverse microstructures, including the 'bee-structures'. Mechanisms such as curvature elasticity and surface wrinkling that explain the rippled structures observed in polymer crystals might be responsible for the formation of 'bee-structures' in bitumen. Despite the progress made on morphological characterization of bitumen using AFM, the fundamental question whether the microstructures observed on bitumen surfaces represent its bulk structure remains to be addressed. In addition

  14. Nonlinear microstructured polymer optical fibres

    DEFF Research Database (Denmark)

    Frosz, Michael Henoch

    is potentially the case for microstructured polymer optical fibres (mPOFs). Another advantage is that polymer materials have a higher biocompatibility than silica, meaning that it is easier to bond certain types of biosensor materials to a polymer surface than to silica. As with silica PCFs, it is difficult...

  15. Microstructural processes in irradiated materials

    Science.gov (United States)

    Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

    2016-04-01

    These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15-19, 2015.

  16. Strength and Microstructure of Ceramics

    Science.gov (United States)

    1990-11-01

    Oxide as a Function of Temperature and Grain initial flaw in this domain (attributable to the T-curve stabi- Size," J. Am. Cerom . Soc.. 4 (7] 323-27...increasingly Propagate Inherent Flaws," Proc. Br. Cerom . Sac., 20, 275-97 (1972). larger than their microstructural counterparts and thereby 1R. E

  17. Microstructured Reactors for Electroorganic Synthesis

    Czech Academy of Sciences Publication Activity Database

    Bouzek, K.; Jiřičný, Vladimír; Kodým, R.; Křišťál, Jiří; Bystroň, T.

    2010-01-01

    Roč. 55, č. 7 (2010), s. 8172-8181 ISSN 0013-4686. [Annual Meeting of ISE /60./. Beijing, 16.08.2009-21.08.2009] Institutional research plan: CEZ:AV0Z40720504 Keywords : microstructured reactor * bipolar * electroorganic synthesis Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 3.642, year: 2010

  18. Quantitative Microstructural Characterization of Thick Aluminum Plates Heavily Deformed Using Equal Channel Angular Extrusion

    DEFF Research Database (Denmark)

    Mishin, Oleg; Segal, V.M.; Ferrasse, S.

    2012-01-01

    A detailed quantitative analysis of the microstructure has been performed in three orthogonal planes of 15-mm-thick aluminum plates heavily deformed via two equal channel angular extrusion (ECAE) routes. One route was a conventional route A with no rotation between passes. Another route involved ...... Bc. © The Minerals, Metals & Materials Society and ASM International 2012...

  19. Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint

    Science.gov (United States)

    Rahmani, Mehdi; Eghlimi, Abbas; Shamanian, Morteza

    2014-10-01

    To study the effect of chemical composition on microstructural features and mechanical properties of dissimilar joints between super duplex and austenitic stainless steels, welding was attempted by gas tungsten arc welding process with a super duplex (ER2594) and an austenitic (ER309LMo) stainless steel filler metal. While the austenitic weld metal had vermicular delta ferrite within austenitic matrix, super duplex stainless steel was mainly comprised of allotriomorphic grain boundary and Widmanstätten side plate austenite morphologies in the ferrite matrix. Also the heat-affected zone of austenitic base metal comprised of large austenite grains with little amounts of ferrite, whereas a coarse-grained ferritic region was observed in the heat-affected zone of super duplex base metal. Although both welded joints showed acceptable mechanical properties, the hardness and impact strength of the weld metal produced using super duplex filler metal were found to be better than that obtained by austenitic filler metal.

  20. Combined microstructure x-ray optics

    International Nuclear Information System (INIS)

    Barbee, T.W. Jr.

    1989-02-01

    Multilayers are man-made microstructures which vary in depth and are now of sufficient quality to be used as x-ray, soft x-ray and extreme ultraviolet optics. Gratings are man-made in plane microstructures which have been used as optic elements for most of this century. Joining of these two optical microstructures to form combined microstructure optical microstructures to form combined microstructure optical elements has the potential for greatly enhancing both the throughput and the resolution attainable in these spectral ranges. The characteristics of these new optic elements will be presented and compared to experiment with emphasis on the unique properties of these combined microstructures. These results reported are general in nature and not limited to the soft x-ray or extreme ultraviolet spectral domains and also apply to neutrons. 19 refs., 7 figs., 4 tabs

  1. Microstructural Characterization of the Heat-Affected Zones in Grade 92 Steel Welds: Double-Pass and Multipass Welds

    Science.gov (United States)

    Xu, X.; West, G. D.; Siefert, J. A.; Parker, J. D.; Thomson, R. C.

    2018-04-01

    The microstructure in the heat-affected zone (HAZ) of multipass welds typical of those used in power plants and made from 9 wt pct chromium martensitic Grade 92 steel is complex. Therefore, there is a need for systematic microstructural investigations to define the different regions of the microstructure across the HAZ of Grade 92 steel welds manufactured using the traditional arc welding processes in order to understand possible failure mechanisms after long-term service. In this study, the microstructure in the HAZ of an as-fabricated two-pass bead-on-plate weld on a parent metal of Grade 92 steel has been systematically investigated and compared to a complex, multipass thick section weldment using an extensive range of electron and ion-microscopy-based techniques. A dilatometer has been used to apply controlled thermal cycles to simulate the microstructures in distinctly different regions in a multipass HAZ using sequential thermal cycles. A wide range of microstructural properties in the simulated materials were characterized and compared with the experimental observations from the weld HAZ. It has been found that the microstructure in the HAZ can be categorized by a combination of sequential thermal cycles experienced by the different zones within the complex weld metal, using the terminology developed for these regions based on a simpler, single-pass bead-on-plate weld, categorized as complete transformation, partial transformation, and overtempered.

  2. Effect of electrochemical corrosion on the subsurface microstructure evolution of a CoCrMo alloy in albumin containing environment

    Science.gov (United States)

    Wang, Zhongwei; Yan, Yu; Su, Yanjing; Qiao, Lijie

    2017-06-01

    The subsurface microstructures of metallic implants play a key role in bio-tribocorrosion. Due to wear or change of local environment, the implant surface can have inhomogeneous electrochemical corrosion properties. In this work, the effect of electrochemical corrosion conditions on the subsurface microstructure evolution of CoCrMo alloys for artificial joints was investigated. Transmission electron microscope (TEM) was employed to observe the subsurface microstructures of worn areas at different applied potentials in a simulated physiological solution. The results showed that applied potentials could affect the severity of the subsurface deformation not only by changing the surface passivation but also affecting the adsorption of protein on the alloy surface.

  3. Microstructure and magnetic microstructure of La + Co doped strontium hexaferrites

    Energy Technology Data Exchange (ETDEWEB)

    Pang Zhiyong, E-mail: pang@sdu.edu.c [School of Physics, State Key Laboratory of Crystal Materials, Shandong University, Shanda South Road 27, Jinan, Shandong 250100 (China); Zhang Xijian [School of Physics, State Key Laboratory of Crystal Materials, Shandong University, Shanda South Road 27, Jinan, Shandong 250100 (China); Ding Boming; Bao Daxin [Central Research Institute, HENGDIAN DMEGC MAGNETICS Co., LTD, Dongyang, Zhejiang 322118 (China); Han Baoshan [Institute of Physics, Chinese Academy of Sciences, Beijing 100080 (China)

    2010-03-04

    After being cut, carefully ground, meticulously polished and properly eroded, the microstructure and magnetic microstructure of La{sub 0.3}Sr{sub 0.7}Fe{sub 11.8}Co{sub 0.2}O{sub 19} hexaferrites were investigated by using magnetic force microscopy. The shapes of a large amount of the La{sub 0.3}Sr{sub 0.7}Fe{sub 11.8}Co{sub 0.2}O{sub 19} grains were determined to be mostly irregular flat columns. The shape anisotropy of the hexaferrite grains can be explained by an abnormal grain growth process occurs for La + Co-containing hexaferrite powders. The magnetizations mainly align parallel or anti-parallel to the direction of oriented magnetic field. The magnetic domain sizes are in the same order of magnitude with the grain sizes. No complex domain structures like corrugation and spike were observed. Micromagnetic simulations were also performed to help analyzing the magnetic microstructure.

  4. MICRO-STRUCTURAL INVESTIGATION OF SOME ARTIFACTS DISCOVERED AT POROLISSUM

    Directory of Open Access Journals (Sweden)

    MUNTEANU Mihai

    2014-09-01

    Full Text Available the paper presents the investigation of two fragments of roman bronze artefacts, discovered during archaeological works performed at Porolissum, an important military and economical point on the northern limes of Dacia Province. One of the analyzed fragments (Mi1 was taken from a consistent fragment of a Roman bronze statue, while the second (Mi2 was among a lot of small metal pieces, discovered in the same investigated area. Using highly sophisticated micro-structural analysing techniques – X-Ray diffraction, the paper investigates the possibility that the Mi2 fragment may have belonged to the same statue from which the sample Mi1 was taken

  5. Plutonium microstructures. Part 2. Binary and ternary alloys

    International Nuclear Information System (INIS)

    Cramer, E.M.; Bergin, J.B.

    1983-12-01

    This report is the second of three parts that exhibit illustrations of inclusions in plutonium metal from inherent and tramp impurities, of intermetallic and nonmetallic constituents from alloy additions, and of the effects of thermal and mechanical treatments. This part includes illustrations of the microstructures in binary cast alloys and a few selected ternary alloys that result from measured additions of diluent elements, and of the microconstituents that are characteristic of phase fields in extended alloy systems. Microhardness data are given and the etchant used in the preparation of each sample is described

  6. Metallic nanosystems in catalysis

    International Nuclear Information System (INIS)

    Bukhtiyarov, Valerii I; Slin'ko, Mikhail G

    2001-01-01

    The reactivities of metallic nanosystems in catalytic processes are considered. The activities of nanoparticles in catalysis are due to their unique microstructures, electronic properties and high specific surfaces of the active centres. The problems of increasing the selectivities of catalytic processes are discussed using several nanosystems as examples. The mutual effects of components of bimetallic nanoparticles are discussed. The prospects for theoretical and experimental investigations into catalytic nanosystems and the construction of industrial catalysts based on them are evaluated. The bibliography includes 207 references.

  7. Alloy Microstructure Dictates Corrosion Modes in THA Modular Junctions.

    Science.gov (United States)

    Pourzal, Robin; Hall, Deborah J; Ehrich, Jonas; McCarthy, Stephanie M; Mathew, Mathew T; Jacobs, Joshua J; Urban, Robert M

    2017-12-01

    Adverse local tissue reactions (ALTRs) triggered by corrosion products from modular taper junctions are a known cause of premature THA failure. CoCrMo devices are of particular concern because cobalt ions and chromium-orthophosphates were shown to be linked to ALTRs, even in metal-on-polyethylene THAs. The most common categories of CoCrMo alloy are cast and wrought alloy, which exhibit fundamental microstructural differences in terms of grain size and hard phases. The impact of implant alloy microstructure on the occurring modes of corrosion and subsequent metal ion release is not well understood. The purpose of this study was to determine whether (1) the microstructure of cast CoCrMo alloy varies broadly between manufacturers and can dictate specific corrosion modes; and whether (2) the microstructure of wrought CoCrMo alloy is more consistent between manufacturers and has low implications on the alloy's corrosion behavior. The alloy microstructure of four femoral-stem and three femoral-head designs from four manufacturers was metallographically and electrochemically characterized. Three stem designs were made from cast alloy; all three head designs and one stem design were made from wrought alloy. Alloy samples were sectioned from retrieved components and then polished and etched to visualize grain structure and hard phases such as carbides (eg, M 23 C 6 ) or intermetallic phases (eg, σ phase). Potentiodynamic polarization (PDP) tests were conducted to determine the corrosion potential (E corr ), corrosion current density (I corr ), and pitting potential (E pit ) for each alloy. Four devices were tested within each group, and each measurement was repeated three times to ensure repeatable results. Differences in PDP metrics between manufacturers and between alloys with different hard phase contents were compared using one-way analysis of variance and independent-sample t-tests. Microstructural features such as twin boundaries and slip bands as well as corrosion

  8. Ordered photonic microstructures

    Science.gov (United States)

    Chen, Kevin Ming

    2001-09-01

    This thesis examines novel photonic materials systems possessing order in the atomic, microscopic, and macroscopic dimensional regimes. In the atomic order regime, a structure-property investigation is done for Er2O3 in which the first report of room temperature photoluminescence (PL) is provided. Thin films of the rare earth oxide were deposited via reactive sputtering of Er metal in an Ar/O2 ambient, and subsequently annealed to promote grain growth. Heat treatment consisting of a 650°C followed by 1000°C anneal produces maximum crystallinity as measured by glancing angle x-ray diffraction. These films show characteristic PL at λ = 1.54 μm. In the microscopic order regime, omnidirectional reflectors and thin film microcavities are demonstrated using sol-gel and solid-state materials. A first demonstration of omnidirectional reflectivity in sol-gel structures was accomplished using a dielectric stack consisting of 12 spin-on SiO 2/TiO2 quarterwave sol-gel films. Similarly, solid-state dielectric stacks consisting of 6 Si/SiO2 sputtered films were used to demonstrate the same principle. Microcavities were formed using solgel structures, producing a low quality factor Q = 35 due to limitations in film thickness control and lossy interfaces from stress-induced cracks. The high index contrast Si/SiO2 microcavities enabled Q ~ 1000 using 17 total layers following hydrogenation of dangling bonds within the amorphous Si films. Combining fabrication processes for the solid-state microcavity and Er2O3 films, a device was fabricated to demonstrate photoluminescence enhancement of an Er2O3 film embedded in a microcavity. The structure consisted of 3-bilayer mirrors on either side of an SiO2/Er2O3/SiO2 cavity. The Q ~ 300 was near the theoretical value for such a structure. At room temperature, PL of Er2O3 was enhanced by a factor of 1000 in the microcavity compared to a single thin film. In the macroscopic order regime, self-assembly of micron- sized SiO 2 and

  9. Microstructures of friction surfaced coatings. A TEM study; Gefuege durch Reibauftragschweissen aufgetragener Beschichtungen. Eine TEM-Untersuchung

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering; Dilip, J. John Samuel [Louisville Univ., KY (United States). Dept. of Industrial Engineering; Pal, Deepankar; Stucker, Brent [Louisville Univ., KY (United States). Dept. of Industrial Engineering; 3D Sim, Park City, UT (United States)

    2016-05-15

    The microstructures of dissimilar metal welds between 9Cr-1Mo (Modified) (P91) and austenitic stainless steel (AISI 304) with Ni-based alloy interlayers (Inconel 625, Inconel 600 and Inconel 800H) are reported. These interlayers were deposited by the friction surfacing method one over the other on P91 alloy, which was finally friction welded to AISI 304. In this paper, the results of microstructural evolution in the friction surfaced coated interlayers (Inconel 625, 600, 800H) are reported. For comparative purposes, the microstructures of consumable rods (Inconel 625, 600, 800H) and dissimilar metal base metals (P91 and AISI 304) were also reported. Friction surfaced coatings exhibited dynamic recrystallization. In friction surfaced coatings, the carbide particles were found to be finer and distributed uniformly throughout the matrix, compared to their rod counterparts.

  10. Thin film diamond microstructure applications

    Science.gov (United States)

    Roppel, T.; Ellis, C.; Ramesham, R.; Jaworske, D.; Baginski, M. E.; Lee, S. Y.

    1991-01-01

    Selective deposition and abrasion, as well as etching in atomic oxygen or reduced-pressure air, have been used to prepare patterned polycrystalline diamond films which, on further processing by anisotropic Si etching, yield the microstructures of such devices as flow sensors and accelerometers. Both types of sensor have been experimentally tested in the respective functions of hot-wire anemometer and both single- and double-hinged accelerometer.

  11. Microstructural characterization of EXCEL alloy

    International Nuclear Information System (INIS)

    Oroza Z E, Celiz; Saumell M, Lani; Versaci, R A; Bozzano, P B

    2012-01-01

    The microstructure of Excel alloy was studied by optical and scanning electron microscopy. X-ray diffraction was used to analyze the present phases. Characteristic peaks of α-Zr (HCP), β-Zr (BCC) and δhydride (FCC) were identified. The high relatives intensities of certain peaks suggest that samples are textured. Basal poles were dominant in radial-longitudinal planes and prismatic poles have the highest concentration in radial-tangential planes (author)

  12. Microstructure fibers for gas detection

    Czech Academy of Sciences Publication Activity Database

    Matějec, Vlastimil; Mrázek, Jan; Hayer, Miloš; Peterka, Pavel; Kaňka, Jiří; Honzátko, Pavel; Berková, Daniela

    2006-01-01

    Roč. 26, 2/3 (2006), s. 317-321 ISSN 0928-4931. [MADICA 2004. Tunis, 29.11.2004-01.12.2004] R&D Projects: GA ČR(CZ) GA102/02/0779 Institutional research plan: CEZ:AV0Z2067918 Keywords : photonic crystals * crystal microstructure * optical fibres * fibre optic sensors * gas Subject RIV: JB - Sensors, Measurment, Regulation Impact factor: 1.325, year: 2006

  13. Microstructural processes in irradiated materials

    Energy Technology Data Exchange (ETDEWEB)

    Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

    2016-04-01

    This is an editorial article (preface) for the publication of symposium papers in the Journal of Nuclear materials: These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15–19, 2015.

  14. Oxidizing annealing effects on VO{sub 2} films with different microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Dou, Yan-Kun, E-mail: douyankun3@163.com; Li, Jing-Bo, E-mail: lijb@bit.edu.cn; Cao, Mao-Sheng, E-mail: caomaosheng@bit.edu.cn; Su, De-Zhi, E-mail: sudezhihefish@126.com; Rehman, Fida, E-mail: fida_ph@yahoo.com; Zhang, Jia-Song, E-mail: zhangjiasong@126.com; Jin, Hai-Bo, E-mail: hbjin@bit.edu.cn

    2015-08-01

    Vanadium dioxide (VO{sub 2}) films have been prepared by direct-current magnetron sputter deposition on m-, a-, and r-plane sapphire substrates. The obtained VO{sub 2} films display different microstructures depending on the orientation of sapphire substrates, i.e. mixed microstructure of striped grains and equiaxed grains on m-sapphire, big equiaxed grains on a-sapphire and fine-grained microstructure on r-sapphire. The VO{sub 2} films were treated by the processes of oxidation in air. The electric resistance and infrared transmittance of the oxidized films were characterized to examine performance characteristics of VO{sub 2} films with different microstructures in oxidation environment. The oxidized VO{sub 2} films on m-sapphire exhibit better electrical performance than the other two films. After air oxidization for 600 s at 450 °C, the VO{sub 2} films on m-sapphire show a resistance change of 4 orders of magnitude over the semiconductor-to-metal transition. The oxidized VO{sub 2} films on a-sapphire have the highest optical modulation efficiency in infrared region compared to other samples. The different performance characteristics of VO{sub 2} films are understood in terms of microstructures, i.e. grain size, grain shape, and oxygen vacancies. The findings reveal the correlation of microstructures and performances of VO{sub 2} films, and provide useful knowledge for the design of VO{sub 2} materials to different applications.

  15. The microstructure of corroded amalgams.

    Science.gov (United States)

    Moberg, L E; Odén, A

    1985-07-01

    One conventional amalgam and two amalgams with a high copper content were stored in 0.9% NaCl solution buffered with phosphate to pH 6. In one experimental series the amalgams were placed in contact with a gold alloy. Every 7 weeks the solutions were changed and analyzed with regard to elements released from the amalgams. The microstructure of the specimens was studied in a scanning electron microscope before immersion and after 7 and 35 weeks in the solution. All the amalgams corroded along the grain boundaries in the gamma 1 phase. Corrosion was greatest in the gamma 2 phase of ANA 68, in the eta phase of ANA 2000 and in the reaction zone (eta + gamma 1) surrounding the Ag-Cu-eutectic particles of Dispersalloy. The microstructure of the corroded amalgams showed similarities to amalgams corroded in vivo. The change in microstructure observed in cross-sections of the corroded specimens was related to the amounts of corrosion products released into the saline solution.

  16. Microstructure characteristics of laser MIG hybrid welded mild steel

    Science.gov (United States)

    Gao, Ming; Zeng, Xiaoyan; Yan, Jun; Hu, Qianwu

    2008-07-01

    To deepen the understanding of laser-arc hybrid welding, the weld shape and microstructure characteristics of laser-metal inert gas hybrid welded mild steel were analyzed. The results showed typical hybrid weld could be classified as two parts: the wide upper zone and the narrow nether zone, which were defined as arc zone and laser zone, respectively. In the hybrid weld, the microstructure, alloy element distribution and microhardness all have evident difference between laser zone and arc zone. The microstructure of arc zone consists of coarse columnar dendrite and fine acicular dendrite between the columnar dendrites, but that of laser zone is composed of fine equiaxed dendrite in weld center and columnar dendrite around the equiaxed dendrite. Compared to arc zone, laser zone has finer grain size, higher microhardness, smaller alloy element content in the fusion zone and narrower heat affected zone. The discussions demonstrated that the observed difference was caused by the difference of temperature gradient, crystallizing and the effects of arc pressure on the molten pool between laser zone and arc zone.

  17. Fabrication and characterization of special microstructured fibers

    Science.gov (United States)

    Kobelke, J.; Schuster, K.; Schwuchow, A.; Litzkendorf, D.; Spittel, R.; Kirchhof, J.; Bartelt, H.

    2011-05-01

    Microstructured optical fibers (MOFs) as a novel type of light guiding media typically combine structural elements with very different chemical and optical behavior, e.g. silica - air, silica - high refractive index glasses. The applicative potential is very manifold: devices for telecommunication, nonlinear optics, sensing devices, fiber based gas lasers, etc. We report about preparation and characterization of selected total internal reflection (TIR) guiding MOFs: Air Clad Fiber, Suspended Core Fiber and heavy metal oxide (HMO) glass core MOFs. We fabricated Air Clad Fibers with extreme air fraction. The bridge width of about 0.13 μm corresponds to a numerical aperture (NA) of about 0.6. Suspended core fibers for evanescent sensing were prepared by pressurized drawing of arrangements of three and four capillaries. By inflating the cavities the NA was increased up to 0.68. Material combined MOFs were prepared for nonlinear application (e.g. supercontinuum generation) with lanthanum aluminum silicate glass core. Thermochemical and optical behaviors of high nonlinear core glass candidates were investigated for alumina concentration up to 20 mol% and lanthanum oxide concentration up to 24 mol% in silica matrix. The manufactured HMO glass core MOF with a La2O3 concentration of 10 mol% shows a similar background loss level like the unstructured HMO glass fiber about 1 dB/m.

  18. Hydrogenated Microstructure and Its Hydrogenation Properties: A Density Functional Theory Study

    Directory of Open Access Journals (Sweden)

    M. Abdus Salam

    2014-01-01

    Full Text Available The relationship between microstructure and hydrogenation properties of the mixed metals has been investigated via different spectroscopic techniques and the density functional theory (DFT. FESEM and TEM analyses demonstrated the nano-grains of Mg2NiH4 and MgH2 on the hydrogenated microstructure of the adsorbents that were confirmed by using XPS analysis technique. SAED pattern of hydrogenated metals attributed the polycrystalline nature of mixed metals and ensured the hydrogenation to Mg2NiH4 and MgH2 compounds. Flower-like rough surface of mixed metals showed high hydrogenation capacity. The density functional theory (DFT predicted hydrogenation properties; enthalpy and entropy changes of hydrogenated microstructure of MgH2 and Mg2NiH4 are −62.90 kJ/mol, −158 J/mol·K and −52.78 kJ/mol, −166 J/mol·K, respectively. The investigation corresponds to the hydrogen adsorption feasibility, reversible range hydrogenation thermodynamics, and hydrogen desorption energy of 54.72 kJ/mol. DFT predicted IR band for MgH2 and Mg2NiH4 attributed hydrogen saturation on metal surfaces.

  19. Digital laser printing of aluminum micro-structure on thermally sensitive substrates

    International Nuclear Information System (INIS)

    Zenou, Michael; Sa’ar, Amir; Kotler, Zvi

    2015-01-01

    Aluminum metal is of particular interest for use in printed electronics due to its low cost, high conductivity and low migration rate in electrically driven organic-based devices. However, the high reactivity of Al particles at the nano-scale is a major obstacle in preparing stable inks from this metal. We describe digital printing of aluminum micro-structures by laser-induced forward transfer in a sub-nanosecond pulse regime. We manage to jet highly stable molten aluminum micro-droplets with very low divergence, less than 2 mrad, from 500 nm thin metal donor layers. We analyze the micro-structural properties of the print geometry and their dependence on droplet volume, print gap and spreading. High quality printing of aluminum micro-patterns on plastic and paper is demonstrated. (paper)

  20. Metal-metal-hofteproteser

    DEFF Research Database (Denmark)

    Ulrich, Michael; Overgaard, Søren; Penny, Jeannette

    2014-01-01

    In Denmark 4,456 metal-on-metal (MoM) hip prostheses have been implanted. Evidence demonstrates that some patients develope adverse biological reactions causing failures of MoM hip arthroplasty. Some reactions might be systemic. Failure rates are associated with the type and the design of the Mo...

  1. Homogenization procedures for the constitutive material modeling and analysis of aperiodic micro-structures

    Science.gov (United States)

    Aghalaya Manjunatha, Preetham

    Composite materials are the well-known substitutes for traditional metals in various industries because of their micro-structural character. Micro-structures provide a high strength-to-weight ratio, which makes them suitable for manufacturing large variety of applications ranging from simple toys to complicated space/aircraft structures. Since, these materials are widely used in high performance structures, their stress/thermal analysis issues are of major concern. Due to the high degree of material heterogeneity, it is extremely difficult to analyze such structures. Homogenization (rigorous averaging) is a process that overcomes the difficulty of modeling each micro-structure. It replaces an individual micro-structure by an equivalent material model representation (unit cell). Periodic micro-structures appear in regular intervals throughout the domain, in contrast aperiodic micro-structures follows an irregular pattern. Further, this method bridges the analysis gap between micro and macro domain of the structures. In this thesis, Homogenization procedure based on anti-periodic displacement fields for aperiodic micro-structures and aperiodic boundary conditions are considered to model the constitutive material matrix. This work could be easily implemented with the traditional finite element packages. In addition, it eventually increases the convergence accuracy and reduces the high computational expenses. Different problems are analyzed by the implementation of digital image processing schemes for the extraction of a unit cell around the Gauss quadrature points and the mesh-generation. In the future, this research defines a new path for the analysis of any random heterogeneous materials by its ease of implementation and the state-of-the-art micro-structure material modeling capabilities and digital image based micro-meshing.

  2. Correlation of microstructure and fatigue crack growth resistance in Ti-6Al-4V alloy

    CSIR Research Space (South Africa)

    Masete, Stephen

    2016-10-01

    Full Text Available of Microstructure and Fatigue Crack Growth Resistance in Ti-6Al-4V alloy Stephen Masete,1,2* Kalenda Mutombo1,2*, Roelf Mostert2, Charles Siyasiya2 and Waldo Stumpf2 1MSM/Light Metals, Council for Scientific and Industrial Research, (CSIR), Pretoria..., South Africa 2Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria, South Africa *Email: smasete@csir.co.za, kmutombo@csir.co.za The effect of the microstructure on fatigue crack growth resistance...

  3. The microstructure and mechanical properties of a welded molybdenum alloy

    International Nuclear Information System (INIS)

    Wadsworth, J.; Morse, G.R.; Chewey, P.M.

    1983-01-01

    Wrought Ti-Zr-Mo (TZM) alloy has been welded using electron beam, laser and tungsten-inert gas welding techniques. The microstructure, tensile properties and fracture surfaces of these welded samples have been examined. Although the welds have been found to be defect free, a disparity in grain size leading to large strength differences exists between the weld and parent metal. Tensile tests have revealed that fusion zone strengths are typical of those expected for the grain size in the weld metal. However, brittle behavior is also always observed, with fracture initiating at grain boundaries and propagating by intergranular and cleavage modes. Auger electron spectroscopy analysis has eliminated oxygen or other interstitial elements as sources of grain boundary embrittlement. It is proposed that brittle behavior is a result of local high strain rates in the weld zone. These local high strain rates arise from the strength difference between the wrought parent metal and the weld metal as a result of the strong grain size dependence of TZM. It is shown that, either by reducing the strain rate of testing or by removing the grain size difference between the parent and weld metals by heat treatment, significant ductility can in fact be achieved in tensile-tested butt-welded TZM. Thus, it is proposed that TZM welds are not inherently brittle as had commonly been believed. (Auth.)

  4. Microstructural evaluation of the lacquered layer quality after corrosion load

    Directory of Open Access Journals (Sweden)

    Jaroslava Svobodova

    2015-03-01

    Full Text Available Surface pre-treatment is one of the most important steps before applying the final surface treatment. These pre-treatments, like phosphating, alkaline degreasing, pickling in acids, is used to remove impurities from the surface of the base material and to create appropri-ate conditions for adhesion of the final coating (metal coatings, organic coatings. Currently are on the rise surface treatments technologies, which are based on nanotechnology. It's a new generation of chemical products for the chemical surface preparation. This paper deals with the evaluation of microstructure of painted sheet metal after corrosion load with salt spray in the corrosion chamber. Metal sheets used for the experiment have been produced from low-carbon non alloy steel. For pre-treatment of the sheet metal was used alkaline degreasing (CC, iron phosphating (Feph and nanotechnology based product Alfipas (Zr in combinations: group A - CC + Zr, group B - Feph + Zr and group C - CC + Feph + Zr. The aim of this paper is to analyze the behavior of painted sheet metal after corrosion load and evaluate the effect of pretreatment to resistance of painted surface layer.

  5. Dissimilar metals joint evaluation

    Science.gov (United States)

    Wakefield, M. E.; Apodaca, L. E.

    1974-01-01

    Dissimilar metals tubular joints between 2219-T851 aluminum alloy and 304L stainless steel were fabricated and tested to evaluate bonding processes. Joints were fabricated by four processes: (1) inertia (friction) weldings, where the metals are spun and forced together to create the weld; (2) explosive welding, where the metals are impacted together at high velocity; (3) co-extrusion, where the metals are extruded in contact at high temperature to promote diffusion; and (4) swaging, where residual stresses in the metals after a stretching operation maintain forced contact in mutual shear areas. Fifteen joints of each type were prepared and evaluated in a 6.35 cm (2.50 in.) O.D. size, with 0.32 cm (0.13 in.) wall thickness, and 7.6 cm (3.0 in) total length. The joints were tested to evaluate their ability to withstand pressure cycle, thermal cycle, galvanic corrosion and burst tests. Leakage tests and other non-destructive test techniques were used to evaluate the behavior of the joints, and the microstructure of the bond areas was analyzed.

  6. Microstructure of selective laser melted nickel–titanium

    International Nuclear Information System (INIS)

    Bormann, Therese; Müller, Bert; Schinhammer, Michael; Kessler, Anja; Thalmann, Peter; Wild, Michael de

    2014-01-01

    In selective laser melting, the layer-wise local melting of metallic powder by means of a scanning focused laser beam leads to anisotropic microstructures, which reflect the pathway of the laser beam. We studied the impact of laser power, scanning speed, and laser path onto the microstructure of NiTi cylinders. Here, we varied the laser power from 56 to 100 W and the scanning speed from about 100 to 300 mm/s. In increasing the laser power, the grain width and length increased from (33 ± 7) to (90 ± 15) μm and from (60 ± 20) to (600 ± 200) μm, respectively. Also, the grain size distribution changed from uni- to bimodal. Ostwald-ripening of the crystallites explains the distinct bimodal size distributions. Decreasing the scanning speed did not alter the microstructure but led to increased phase transformation temperatures of up to 40 K. This was experimentally determined using differential scanning calorimetry and explained as a result of preferential nickel evaporation during the fabrication process. During selective laser melting of the NiTi shape memory alloy, the control of scanning speed allows restricted changes of the transformation temperatures, whereas controlling the laser power and scanning path enables us to tailor the microstructure, i.e. the crystallite shapes and arrangement, the extent of the preferred crystallographic orientation and the grain size distribution. - Highlights: • Higher laser powers during selective laser melting of NiTi lead to larger grains. • Selective laser melting of NiTi gives rise to preferred <111> orientation. • The observed Ni/Ti ratio depends on the exposure time. • Ostwald ripening explains the bimodal grain size distribution

  7. Decoration of Multi-walled Carbon Nanotubes by Metal ...

    African Journals Online (AJOL)

    The powder patterns of the as-prepared and acid treated MWCNTs are shown by the XRD spectra. The TEM results show the microstructure of the multi-walled carbon nanotubes well decorated with metal nanoparticles (Cu, Fe, Ni) and metal oxides (CuO, Fe2O3, NiO), while the SEM show the surface morphology.

  8. Revisão: efeito dos metais doadores nas propriedades elétricas e microestruturais dos varistores cerâmicos à base de SnO2 Review: effect of donor metals on the electrical and microstructural properties of SnO2-based ceramic varistors

    Directory of Open Access Journals (Sweden)

    M. M. Oliveira

    2008-09-01

    Full Text Available O estudo da adição de dopantes trivalentes é uma das principais pesquisas na área de varistores. Vários autores têm buscado entender os efeitos destes dopantes nas propriedades elétricas e microestruturais destas cerâmicas eletrônicas. Tanto metais de transição quanto terras raras são adicionados em cerâmicas à base de SnO2 a fim de verificar o seu comportamento. O que se tem observado é que alguns destes óxidos tais como Cr2O3 e La2O3 melhoram significativamente as propriedades elétricas dos varistores, enquanto que outros como o Bi2O3 e Er2O3, por exemplo, não produzem tal efeito. A evolução do desempenho do comportamento varistor tem sido também atribuída às espécies de oxigênio produzidas pela reação com estes dopantes. Esta revisão apresenta resultados de estudos recentes do comportamento varistor frente a adição de metais doadores.The study of trivalent donor dopants is one of the main research subjects in the varistor area. Several researchers have been studying these dopants aiming at a better understanding of the effects of their addition on the electrical and microstructural properties of these electronic ceramics. Both transition and rare earth metals have been added to SnO2-based ceramics with the purpose of assessing their behavior. It has been observed that some of these oxides, such as Cr2O3 and La2O3, improve significantly the electrical properties of the varistors, whereas other oxides, such as Bi2O3 and Er2O3, for example, do not produce such effect. Improvements in the varistor behavior have been attributed to the different oxygen species produced by the reactions with these dopants. This review shows what has been studied recently, in terms of the dopants incorporated into the SnO2-based varistor lattices.

  9. Development of metallic fuel fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Young Ho; Lee, Chong Yak; Lee, Myung Ho and others

    1999-03-01

    With the vacuum melting and casting of the U-10wt%Zr alloy which is metallic fuel for liquid metal fast breeder reactor, we studied the microstructure of the alloy and the parameters of the melting and casting for the fuel rods. Internal defects of the U-10wt%Zr fuel by gravity casting, were inspected by non-destructive test. U-10wt%Zr alloy has been prepared for the thermal stability test in order to estimate the decomposition of the lamellar structure with relation to swelling under irradiation condition. (author)

  10. Metallated metal-organic frameworks

    Energy Technology Data Exchange (ETDEWEB)

    Bury, Wojciech; Farha, Omar K.; Hupp, Joseph T.; Mondloch, Joseph E.

    2017-02-07

    Porous metal-organic frameworks (MOFs) and metallated porous MOFs are provided. Also provided are methods of metallating porous MOFs using atomic layer deposition and methods of using the metallated MOFs as catalysts and in remediation applications.

  11. Metallated metal-organic frameworks

    Energy Technology Data Exchange (ETDEWEB)

    Bury, Wojciech; Farha, Omar K.; Hupp, Joseph T.; Mondloch, Joseph E.

    2017-08-22

    Porous metal-organic frameworks (MOFs) and metallated porous MOFs are provided. Also provided are methods of metallating porous MOFs using atomic layer deposition and methods of using the metallated MOFs as catalysts and in remediation applications.

  12. Bulk glass formation and crystallization in zirconium based bulk metallic glass forming alloys

    International Nuclear Information System (INIS)

    Savalia, R.T.; Neogy, S.; Dey, G.K.; Banerjee, S.

    2002-01-01

    The microstructures of Zr based metallic glasses produced in bulk form have been described in the as-cast condition and after crystallization. Various microscopic techniques have been used to characterize the microstructures. The microstructure in the as-cast condition was found to contain isolated crystals and crystalline aggregates embedded in the amorphous matrix. Quenched-in nuclei of crystalline phases were found to be present in fully amorphous regions. These glasses after crystallization gave rise to nanocrystalline solids. (author)

  13. Time Evolution in 3D Metal Microstructures-Recrystallization

    DEFF Research Database (Denmark)

    Juul Jensen, Dorte; Schmidt, Søren

    2009-01-01

    The three dimensional x-ray diffraction (3DXRD) concept is shortly described and new experimental updates are highlighted. The potentials and limitation of the 3DXRD method are compared to those of other 3D methods. 3DXRD has been used for in-situ studies of recrystallization and new migration rate...

  14. Additive Manufacturing of Metallic Materials: A Review

    Science.gov (United States)

    Zhang, Yi; Wu, Linmin; Guo, Xingye; Kane, Stephen; Deng, Yifan; Jung, Yeon-Gil; Lee, Je-Hyun; Zhang, Jing

    2018-01-01

    In this review article, the latest developments of the four most common additive manufacturing methods for metallic materials are reviewed, including powder bed fusion, direct energy deposition, binder jetting, and sheet lamination. In addition to the process principles, the microstructures and mechanical properties of AM-fabricated parts are comprehensively compared and evaluated. Finally, several future research directions are suggested.

  15. Relationships between acoustic emissions and microstructures

    International Nuclear Information System (INIS)

    Rao, G.V.; Gopal, R.

    1979-01-01

    Results of a systematic study of 'microstructure-deformation-acoustic emission' relationships on two widely used pressure retaining component materials, namely A533-B nuclear pressure vessel steel and a 7075 aluminum alloy, are presented. The study consists of conducting acoustic monitored tensile tests on a variety of quenched and aged microstructures in the two alloy systems and extensive microstructural characterization of test specimens by light optic and electron microscopy techniques. The results suggest a consistent relationship between acoustic emissions and microdeformation mechanisms. The role of specific microstructural constituents in generating acoustic emissions in the two alloys is discussed. (author)

  16. Microstructures and oxidation behavior of some Molybdenum based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ray, Pratik Kumar [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  17. Microstructures and phase transformations in interstitial alloys of tantalum

    International Nuclear Information System (INIS)

    Dahmen, U.

    1979-01-01

    The analysis of microstructures, phases, and possible ordering of interstitial solute atoms is fundamental to an understanding of the properties of metal-interstitial alloys in general. As evidenced by the controversies on phase transformations in the particular system tantalum--carbon, our understanding of this class of alloys is inferior to our knowledge of substitutional metal alloys. An experimental clarification of these controversies in tantalum was made. Using advanced techniques of electron microscopy and ultrahigh vacuum techology, an understanding of the microstructures and phase transformations in dilute interstitial tantalum--carbon alloys is developed. Through a number of control experiments, the role and sources of interstitial contamination in the alloy preparation (and under operating conditions) are revealed. It is demonstrated that all previously published work on the dilute interstitially ordered phase Ta 64 C can be explained consistently in terms of ordering of the interstitial contaminants oxygen and hydrogen, leading to the formation of the phases Ta 12 O and Ta 2 H

  18. Microstructural analysis of metal solution interfacial films in the multiphase brine CO{sub 2}, H{sub 2}S hydrocarbon inhibitor system; Analise microestrutural de filmes na interface metal-solucao no sistema multifasico salmoura Co{sub 2}/H{sub 2}S hidrocarboneto inibidor

    Energy Technology Data Exchange (ETDEWEB)

    Forero, Adriana; Yesid Pena, Dario [Universidad Industrial de Santander, Bucaramanga (Colombia); Bott, Ivani de S. [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Dept. de Ciencia dos Materiais e Metalurgia

    2005-07-01

    This work presents an analysis of the formation of different films obtained at the metal - solution interface in a multiphase Brine - CO{sub /}H{sub 2}S Hydrocarbon - Inhibitor - Steel AISI SAE 1020 system. Tests were carried out on loss of mass test pieces in a static autoclave, for exposure times of 21 days. Infrared Absorption Spectroscopy (IAS), X Ray Diffraction (XRD) and Scanning Electronic Microscopy (SEM) techniques, were used for the analysis of the products of corrosion and the inhibitor films formed. The results obtained for XRD indicate the formation hydrous oxide of iron, Siderite, Magnetite, and in some cases chloride crystals and iron sulphates. The results obtained by SEM, show that the thin films of the inhibitor and corrosion products have irregular surfaces, are porous, fragile and have little adhesion to the metal. Additionally the generation of primary films of carbonate of iron saturated with carbon and oxide of iron was confirmed and also the formation of secondary carbonates of iron due to recrystallization of the of iron carbonate. (author)

  19. Heat input effect on the microstructural transformation and mechanical properties in GTAW welds of a 409L ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Delgado, J. A.; Ambriz, R. R.; Cuenca-Alvarez, R.; Alatorre, N.; Curiel, F. F.

    2016-10-01

    Welds without filler metal and welds using a conventional austenitic stainless steel filler metal (ER308L) were performed to join a ferritic stainless steel with Gas Tungsten Arc Welding process (GTAW). Welding parameters were adjusted to obtain three different heat input values. Microstructure reveals the presence of coarse ferritic matrix and martensite laths in the Heat Affected Zone (HAZ). Dilution between filler and base metal was correlated with the presence of austenite, martensite and ferrite in the weld metal. Weld thermal cycles were measured to correlate the microstructural transformation in the HAZ. Microhardness measurements (maps and profiles) allow to identify the different zones of the welded joints (weld metal, HAZ, and base metal). Comparing the base metal with the weld metal and the HAZ, a hardness increment (∼172 HV{sub 0}.5 to ∼350 HV{sub 0}.5 and ∼310 HV{sub 0}.5, respectively) was observed, which has been attributed to the martensite formation. Tensile strength of the welded joints without filler metal increased moderately with respect to base metal. In contrast, ductility was approximately 25% higher than base metal, which provided a toughness improvement of the welded joints. (Author)

  20. JBK-75 microstructure specification recommendation

    International Nuclear Information System (INIS)

    Brewer, A.W.

    1977-01-01

    Since the ASTM-E-45 standard for microcleanliness is not applicable to superalloys like JBK-75 stainless steel (Modified A-286), Rocky Flats should adopt the Ladish microcleanliness standard (APML Cleanliness Classification of High Temperature Alloys Chart, 1971), as a guide for setting material acceptance specifications for JBK-75. Inclusion ratings of S-2, N-2, C-2, and M-2 should be acceptable. The microstructure should have a grain size of 5 or finer, but not smaller than 9, and microsegregation (banding) should be kept to a minimum

  1. Control of Cast Iron Microstructure

    Science.gov (United States)

    Graham, J.; Lillybeck, N.; Franco, N.; Stefanescu, D. M.

    1985-01-01

    The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

  2. Linking properties to microstructure through multiresolution mechanics

    Science.gov (United States)

    McVeigh, Cahal James

    The macroscale mechanical and physical properties of materials are inherently linked to the underlying microstructure. Traditional continuum mechanics theories have focused on approximating the heterogeneous microstructure as a continuum, which is conducive to a partial differential equation mathematical description. Although this makes large scale simulation of material much more efficient than modeling the detailed microstructure, the relationship between microstructure and macroscale properties becomes unclear. In order to perform computational materials design, material models must clearly relate the key underlying microstructural parameters (cause) to macroscale properties (effect). In this thesis, microstructure evolution and instability events are related to macroscale mechanical properties through a new multiresolution continuum analysis approach. The multiresolution nature of this theory allows prediction of the evolving magnitude and scale of deformation as a direct function of the changing microstructure. This is achieved via a two-pronged approach: (a) Constitutive models which track evolving microstructure are developed and calibrated to direct numerical simulations (DNS) of the microstructure. (b) The conventional homogenized continuum equations of motion are extended via a virtual power approach to include extra coupled microscale stresses and stress couples which are active at each characteristic length scale within the microstructure. The multiresolution approach is applied to model the fracture toughness of a cemented carbide, failure of a steel alloy under quasi-static loading conditions and the initiation and velocity of adiabatic shear bands under high speed dynamic loading. In each case the multiresolution analysis predicts the important scale effects which control the macroscale material response. The strain fields predicted in the multiresolution continuum analyses compare well to those observed in direct numerical simulations of the

  3. Multi-Axial Deformation Setup for Microscopic Testing of Sheet Metal to Fracture

    NARCIS (Netherlands)

    Tasan, C.C.; Hoefnagels, J.P.M.; Dekkers, E.C.A.; Geers, M.G.D.

    2012-01-01

    While the industrial interest in sheet metal with improved specific-properties led to the design of new alloys with complex microstructures, predicting their safe forming limits and understanding their microstructural deformation mechanisms remain as significant challenges largely due to the

  4. Metal-metal-hofteproteser

    DEFF Research Database (Denmark)

    Ulrich, Michael; Overgaard, Søren; Penny, Jeannette

    2014-01-01

    In Denmark 4,456 metal-on-metal (MoM) hip prostheses have been implanted. Evidence demonstrates that some patients develope adverse biological reactions causing failures of MoM hip arthroplasty. Some reactions might be systemic. Failure rates are associated with the type and the design of the Mo......M hip implant. A Danish surveillance programme has been initiated addressing these problems....

  5. Numerical microstructural analysis of automotive-grade steels when joined with an array of welding processes

    International Nuclear Information System (INIS)

    Gould, J.E.; Khurana, S.P.; Li, T.

    2004-01-01

    Weld strength, formability, and impact resistance for joints on automotive steels is dependent on the underlying microstructure. A martensitic weld area is often a precursor to reduced mechanical performance. In this paper, efforts are made to predict underlying joint microstructures for a range of processing approaches, steel types, and gauges. This was done first by calculating cooling rates for some typical automotive processes [resistance spot welding (RSW), resistance mash seam welding (RMSEW), laser beam welding (LBW), and gas metal arc welding (GMAW)]. Then, critical cooling rates for martensite formation were calculated for a range of automotive steels using an available thermodynamically based phase transformation model. These were then used to define combinations of process type, steel type, and gauge where welds could be formed avoiding martensite in the weld area microstructure

  6. Microstructural developments in TLP bonds using thin interlayers based on Ni-B coatings

    Energy Technology Data Exchange (ETDEWEB)

    Saha, R.K. [Department of Mechanical and Manufacturing Engineering, University of Calgary, 2500 University Drive NW, Calgary, Alberta, T2N 1N4 (Canada); Khan, T.I., E-mail: tkhan@ucalgary.ca [Department of Mechanical and Manufacturing Engineering, University of Calgary, 2500 University Drive NW, Calgary, Alberta, T2N 1N4 (Canada)

    2009-09-15

    Oxide dispersion strengthened alloy MA 758 was transient liquid phase (TLP) bonded using thin interlayers based on Ni-B electrodeposited coatings and the microstructural developments across the joint region were studied. The bonding surfaces were electrodeposited with a coat thickness of 2-9 {mu}m and microstructural features were characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. The homogeneity of the joint was assessed performing micro-hardness test. The results showed that the coating thickness as well as the amount of melting point depressants (boron) in the coatings had a significant effect on the microstructural developments within the joint region. TLP bonds made using a 2 {mu}m thick coating interlayer produced a joint with no visible precipitate formation and parent metal dissolution, and the absence of precipitates was attributed to the lower volume concentration of boron in the 2 {mu}m thick coating interlayer.

  7. MicroFract: An image based code for microstructural crack path prediction

    Directory of Open Access Journals (Sweden)

    Veera Sundararaghavan

    2017-01-01

    Full Text Available Brittle failure is prevalent in ceramics, fiber composites and metals where the microstructural cracks propagate in the path of least resistance following weak interfaces and grain boundaries. We formulate an image-based methodology for identifying the path of least resistance in the microstructure. In this approach, a user specifies the line direction of the macroscopic crack and a cohesive energy map corresponding to the weak and strong interfaces in the microstructure. The path of least resistance is formulated as a process of minimizing a discretized cost function based on an Ising-type energy model. The main advantage of this algorithm is that it can be exactly solved by the max-flow min-cut theorem. The results are shown via 2D examples from literature and the code and examples are made available to the community.

  8. Microstructural developments in TLP bonds using thin interlayers based on Ni-B coatings

    International Nuclear Information System (INIS)

    Saha, R.K.; Khan, T.I.

    2009-01-01

    Oxide dispersion strengthened alloy MA 758 was transient liquid phase (TLP) bonded using thin interlayers based on Ni-B electrodeposited coatings and the microstructural developments across the joint region were studied. The bonding surfaces were electrodeposited with a coat thickness of 2-9 μm and microstructural features were characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. The homogeneity of the joint was assessed performing micro-hardness test. The results showed that the coating thickness as well as the amount of melting point depressants (boron) in the coatings had a significant effect on the microstructural developments within the joint region. TLP bonds made using a 2 μm thick coating interlayer produced a joint with no visible precipitate formation and parent metal dissolution, and the absence of precipitates was attributed to the lower volume concentration of boron in the 2 μm thick coating interlayer.

  9. Modeling Microstructural Evolution During Dynamic Recrystallization of Alloy D9 Using Artificial Neural Network

    Science.gov (United States)

    Mandal, Sumantra; Sivaprasad, P. V.; Dube, R. K.

    2007-12-01

    An artificial neural network (ANN) model was developed to predict the microstructural evolution of a 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel (Alloy D9) during dynamic recrystallization (DRX). The input parameters were strain, strain rate, and temperature whereas microstructural features namely, %DRX and average grain size were the output parameters. The ANN was trained with the database obtained from various industrial scale metal-forming operations like forge hammer, hydraulic press, and rolling carried out in the temperature range 1173-1473 K to various strain levels. The performance of the model was evaluated using a wide variety of statistical indices and the predictability of the model was found to be good. The combined influence of temperature and strain on microstructural features has been simulated employing the developed model. The results were found to be consistent with the relevant fundamental metallurgical phenomena.

  10. Techniques for hot embossing microstructures on liquid silicone rubbers with fillers

    DEFF Research Database (Denmark)

    Vudayagiri, Sindhu; Yu, Liyun; Skov, Anne Ladegaard

    2015-01-01

    the versatility of this method that has been established for softer silicone elastomers. Also, as a proof of concept, a microstructured metal (nickel (Ni)) plate is used as an embosser for the films successfully. The ideal condition for hot embossing the LSR formulation (XLR 630 with titanium dioxide fillers......Embossing is an established process for the thermoplastic elastomers but not yet for the thermosetting elastomers. It has already been shown that hot embossing is a viable technology for imprinting microstructures in addition to curing thin silicone films at their gel point. It is one...... of the simplest, most cost-effective, and time-saving methods for replicating microstructures. In the present study, films made fromliquid silicone rubber (LSR) formulations containing fillers are hot embossed under modified operating conditions. The use of such relatively hard silicone elastomers shows...

  11. An analysis of harmful factors to storage stability of the reduced metallic spent fuel

    International Nuclear Information System (INIS)

    Joo, Z. S.; Yoo, K. S.; Cho, I. J.; Kook, D. H.; Lee, J. C.; Lee, E. P.

    2002-01-01

    To analyze harmful factors for the reduced uranium metal, which was mainly composed of uranium, several basic properties such as microstructure, immiscibility, thermal, fission product effects were surveyed. And the oxidation properties of metal uranium and uranium alloys were also studied to select alloying elements for producing a stable uranium metal

  12. Three-dimensional printing of freeform helical microstructures: a review

    Science.gov (United States)

    Farahani, R. D.; Chizari, K.; Therriault, D.

    2014-08-01

    polylactic acid (PLA), respectively. Meniscus-confined electrodeposition is a flexible, low cost technique that is capable of fabricating 3D structures both in nano- and microscales including freeform helical microstructures (down to few microns) under room conditions using metals. However, the metals suitable for this technique are limited to those that can be electrochemically deposited with the use of an electrolyte solution. The highest precision on the helix geometry was achieved using the conformal printing on a rotating mandrel. This method offers the lowest shape deformation after printing but requires more tools (e.g., mandrel, motor) and the printed structure must be separated from the mandrel. Helical microstructures made of multifunctional materials (e.g., carbon nanotube nanocomposites, metallic coated polymer template) were used in different technological applications such as strain/load sensors, cell separators and micro-antennas. These innovative 3D microsystems exploiting the unique helix shape demonstrated their potential for better performance and more compact microsystems.

  13. Performances of the leak microstructures

    CERN Document Server

    Lombardi, M; Lombardi, F S

    2002-01-01

    The capabilities of a new microstructure, anode point based, for the detection of gas ionizing radiations are stressed. For every single detected ionizing radiation it gives a pair of 'induced' charges (anodic and cathodic) of the same amount (pulses of the same amplitudes), of opposite sign, with the same collection time and essentially in time coincidence, that are proportional to the primary ionization collected. The complete lack of insulating materials in the active volume of this microstructure avoids problems of charging-up and makes stable and repeatable its behaviour. Primary avalanches with a size of more than 2.5x10 sup 7 electrons (4 pC) giving current pulses with a peak of more than 0.26 mA on 100 OMEGA and about 30 ns duration are possible with 5.9 keV X-rays of sup 5 sup 5 Fe working in proportional region and in isobutane gas. Single electrons emitted by a heated filament (E sub c <1 eV) were detected in 760 Torr of isobutane; with an estimated gas gain of 1.2x10 sup 6 a counting rate up to...

  14. Microstructural studies on Alloy 693

    Energy Technology Data Exchange (ETDEWEB)

    Halder, R.; Dutta, R.S. [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Sengupta, P., E-mail: praneshsengupta@gmail.com [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Samajdar, I. [Dept. of Metall. Engg. and Mater. Sci., Indian Institute of Technology Bombay, Mumbai 400 072 (India); Dey, G.K. [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India)

    2014-10-15

    Superalloy 693, is a newly identified ‘high-temperature corrosion resistant alloy’. Present study focuses on microstructure and mechanical properties of the alloy prepared by double ‘vacuum melting’ route. In general, the alloy contains ordered Ni{sub 3}Al precipitates distributed within austenitic matrix. M{sub 6}C primary carbide, M{sub 23}C{sub 6} type secondary carbide and NbC particles are also found to be present. Heat treatment of the alloy at 1373 K for 30 min followed by water quenching (WQ) brings about a microstructure that is free from secondary carbides and Ni{sub 3}Al type precipitates but contains primary carbides. Tensile property of Alloy 693 materials was measured with as received and solution annealed (1323 K, 60 min, WQ) and (1373 K, 30 min, WQ) conditions. Yield strength, ultimate tensile strength (UTS) and hardness of the alloy are found to drop with annealing. It is noted that in annealed condition, considerable cold working of the alloy can be performed.

  15. Resistance to wear and microstructure of martensitic welds deposits for recharge

    International Nuclear Information System (INIS)

    Gualco, Agustin; Svoboda, Hernan G; Surian, Estela S; Vedia, Luis A

    2006-01-01

    This work studied the welding metal for a martensitic steel (alloyed to Cr, Mn, Mo, V and W), deposited with a tubular metal-cored wire with gaseous protection of 82%Ar-18%Co 2 on a low carbon steel using the semi-automatic welding process. Transverse pieces were cut from the welded coupon for microstructural characterization, measurement of hardness profiles, determination of the chemical composition and wear trials. The microstructural characterization was done using optic and scanning electronic microscopes, X-rays diffraction and energy-dispersive X-ray spectroscopy and Vicker microhardness (1 kg.) was measured. The wear trials (metal-metal) were performed in an Amsler machine under pure flow conditions. Different loads were used and the reference material was a SAE 1020 steel. The temperatures for each case were measured and the weight loss curves were defined as a function of the distance run and of the load. After testing the wear surfaces and the debris were measured. The microstructure of the welded deposit mostly consists of martensite and some retained austenite, with a pattern of dendritic segregation, and a hardness on the surface of 612 HVI. A lineal variation between the weight loss and the load applied was obtained as a response to the wear. The following phenomena were observed: abrasion, plastic deformation, oxidation and adhesion to the wear surfaces, as well as a tempering effect in the condition of the biggest load. The wear mechanisms acting on both surfaces were identified (CW)

  16. Microstructure, Composition, and Impact Toughness Across the Fusion Line of High-Strength Bainitic Steel Weldments

    Science.gov (United States)

    Lan, Liangyun; Kong, Xiangwei; Chang, Zhiyuan; Qiu, Chunlin; Zhao, Dewen

    2017-09-01

    This paper analyzed the evolution of microstructure, composition, and impact toughness across the fusion line of high-strength bainitic steel weldments with different heat inputs. The main purpose was to develop a convenient method to evaluate the HAZ toughness quickly. The compositions of HAZ were insensitive to higher contents of alloy elements ( e.g., Ni, Mo) in the weld metal because their diffusion distance is very short into the HAZ. The weld metal contained predominantly acicular ferrite at any a heat input, whereas the main microstructures in the HAZ changed from lath martensite/bainite to upper bainite with the increasing heat input. The evolution of HAZ toughness in relation to microstructural changes can be revealed clearly combined with the impact load curve and fracture morphology, although the results of impact tests do not show an obvious change with heat input because the position of Charpy V notch contains the weld metal, HAZ as well as a part of base metal. As a result, based on the bead-on-plate welding tests, the welding parameter affecting the HAZ toughness can be evaluated rapidly.

  17. Summarizing annual report 1989, on R and D work performed by the KfK Institute for Microstructural Engineering, IMT

    International Nuclear Information System (INIS)

    1990-03-01

    The main activities of the institute in the year under review continued the work with the separation nozzle method for U-235 enrichment, the testing of separation nozzle elements and the related methods for UF 6 production, and the design and testing of components for separation systems. In another working area, activities centered on microstructural techniques, as e.g. the production of masking blanks or structural masks for the deep-etch synchrotron radiation lithography, on the development of synchrotron radiation sources, or the design of irradiation facilities or wet chemical processes for microstructural techniques. The latter include molding of metals or plastics, surface etching and thin-film deposition. Experiments were carried out for microstructural process development, and product control and analyses for the purpose of quality assurance of microstructures. (HK) [de

  18. Improved microstructures for better fuel performance

    International Nuclear Information System (INIS)

    Kutty, T.R.G.

    2009-01-01

    The microstructure of fuel pellet is very important since it is deeply related to the irradiation behaviour. It acts as the link between nuclear engineering and materials science of nuclear fuel for understanding thermal transport, swelling, fission-gas release, mechanical behavior. The microstructure of the fuel is intimately related to the behavior of the fission gases. The basic factors that have greatest influence on microstructure are crystal structure, defects concentration and phase stability. The improvement in plasticity and fission gas release can be attained by modifying the microstructures during fabrication. The role of microstructure and crystal defects in determining the engineering properties are always acknowledged. Conventional nuclear ceramic fabrication process consists of a number of stages including calcination, milling, incorporating additives, pressing, drying and densification. Since each of these steps affects the microstructure of fuel pellets they must all be understood. Moreover, the defect structures in the crystal lattice are very important for in-pile behaviour in classical UO 2 and MOX fuels. Defect structures, such as defect clusters or grain boundaries, play a crucial role in the stability of the matrices and the underlying mechanisms to defect stability are at least partly related to the nature of the 5f electrons. It is possible to obtain a wide range of microstructures by incorporating innovation in the fabrication procedure. This paper deals with the development fuels for improved performance by modifying the microstructures. (author)

  19. Microstructure Analysis of Heated Portland Cement Paste

    NARCIS (Netherlands)

    Zhang, Q.; Ye, G.

    2011-01-01

    When a concrete structure is exposed to high temperature, the mechanical damage and chemical transformation take place simultaneously, which will change the microstructure of material. On the other hand, the mechanical properties and transport properties depend on the development of microstructure

  20. Inventory of alloy composition, microstructures and mechanical ...

    African Journals Online (AJOL)

    Inventory of alloy composition, microstructures and mechanical properties of automobile engine parts. ... Journal of Applied Science, Engineering and Technology ... This research work investigated the chemical compositions, microstructures and mechanical properties of the ferrous and non-ferrous auto engine parts such ...

  1. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    A numerical model able to simulate solid state constrained sintering of a powder compact is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element (FE) method for calculating stresses on a microstructural level. The microstructural respon...

  2. Modeling the Microstructural Evolution During Constrained Sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Pryds, Nini

    2015-01-01

    A numerical model able to simulate solid-state constrained sintering is presented. The model couples an existing kinetic Monte Carlo model for free sintering with a finite element model (FEM) for calculating stresses on a microstructural level. The microstructural response to the local stress as ...

  3. Investigations on the microstructure and mechanical properties

    Indian Academy of Sciences (India)

    This paper addresses the weldability, microstructure and mechanical properties of the multi-pass welding of super-duplex stainless steel (SDSS). Pulsed current gas tungsten arc welding (PCGTAW) was carried out employing ER2553 and ERNiCrMo-4 fillers. Microstructure examination showed the presence of austenite in ...

  4. A microstructured Polymer Optical Fiber Biosensor

    DEFF Research Database (Denmark)

    Emiliyanov, Grigoriy Andreev; Jensen, Jesper Bo; Hoiby, Poul E.

    2006-01-01

    We demonstrate selective detection of fluorophore labeled antibodies from minute samples probed by a sensor layer of the complementary biomolecules immobilized inside the air holes of microstructured Polymer Optical Fibers.......We demonstrate selective detection of fluorophore labeled antibodies from minute samples probed by a sensor layer of the complementary biomolecules immobilized inside the air holes of microstructured Polymer Optical Fibers....

  5. Discriminating Yogurt Microstructure Using Diffuse Reflectance Images

    DEFF Research Database (Denmark)

    Skytte, Jacob Lercke; Møller, Flemming; Abildgaard, Otto Højager Attermann

    2015-01-01

    The protein microstructure of many dairy products is of great importance for the consumers’ experience when eating the product. However, studies concerning discrimination between protein microstructures are limited. This paper presents preliminary results for discriminating different yogurt...... microstructures using hyperspectral (500-900nm) diffuse reflectance images (DRIs) – a technique potentially well suited for inline process control. Comparisons are made to quantified measures of the yogurt microstructure observed through confocal scanning laser microscopy (CSLM). The output signal from both...... modalities is evaluated on a 24 factorial design covering four common production parameters, which significantly change the chemistry and the microstructure of the yogurt. It is found that the DRIs can be as discriminative as the CSLM images in certain cases, however the performance is highly governed...

  6. Development of a methodology for microstructural description

    Directory of Open Access Journals (Sweden)

    Vanderley de Vasconcelos

    1999-07-01

    Full Text Available A systematic methodology for microstructural description can help the task of obtaining the processing x microstructure x properties x performance relationships. There are, however, some difficulties in performing this task, which are related mainly to the following three factors: the complexity of the interactions between microstructural features; difficulties in evaluating geometric parameters of microstructural features; and difficulties in relating these geometric parameters to process variables. To solve some of these problems, it is proposed a methodology that embodies the following features: takes into account the different possible types of approaches for the microstructural description problem; includes concepts and tools of Total Quality Management; is supported on techniques of system analysis; and makes use of computer modeling and simulation and statistical design of experiments tools. The methodology was applied on evaluating some topological parameters during sintering process and its results were compared with available experimental data.

  7. Recent Advances in Study of Solid-Liquid Interfaces and Solidification of Metals

    Directory of Open Access Journals (Sweden)

    Mohsen Asle Zaeem

    2018-02-01

    Full Text Available Solidification occurs in several material processing methods, such as in casting, welding, and laser additive manufacturing of metals, and it controls the nano- and microstructures, as well as the overall properties of the products[...

  8. The Influence of Thermal Cycles on the Microstructure of Grade 92 Steel

    Science.gov (United States)

    Xu, X.; West, G. D.; Siefert, J. A.; Parker, J. D.; Thomson, R. C.

    2017-11-01

    The microstructure in the heat-affected zone (HAZ) of welds made from the 9 wt pct chromium martensitic Grade 92 steel is complex and has not yet been completely understood. There is a lack of systematic microstructural investigations to define the different regions of the microstructure across the HAZ of Grade 92 steel welds as a function of the welding process. In this study, the microstructure in the HAZ of an as-fabricated single-pass bead-on-plate weld on a parent metal of Grade 92 steel was systematically investigated by using an extensive range of electron and ion-microscopy-based techniques. A dilatometer was used to apply controlled thermal cycles to simulate the microstructures in the different regions of the HAZ. A wide range of microstructural properties in the simulated materials were then characterized and compared with the experimental observations from the weld HAZ. It was found that the microstructure in the HAZ of a single-pass Grade 92 steel weld can be categorized as a function of a decreasing peak temperature reached as (1) the completely transformed (CT) region, in which the original matrix is completely reaustenitized with complete dissolution of the pre-existing secondary precipitate particles; (2) the partially transformed (PT) region, where the original matrix is partially reaustenitized along with a partial dissolution of the secondary precipitate particles from the original matrix; and (3) the overtempered (OT) region, where the pre-existing precipitate particles coarsen. The PT region is considered to be the susceptible area for damage in the commonly reported HAZ failures in weldments constructed from these types of steels.

  9. A study on the influence of microstructure on small fatigue cracks

    Science.gov (United States)

    Castelluccio, Gustavo M.

    In spite of its significance in industrial applications, the prediction of the influence of microstructure on the early stages of crack formation and growth in engineering alloys remains underdeveloped. The formation and early growth of fatigue cracks in the high cycle fatigue regime lasts for much of the fatigue life, and it is strongly influenced by microstructural features such as grain size, twins and morphological and crystallographic texture. However, most fatigue models do not predict the in uence of the microstructure on early stages of crack formation, or they employ parameters that should be calibrated with experimental data from specimens with microstructures of interest. These post facto strategies are adequate to characterize materials, but they are not fully appropriate to aid in the design of fatigue-resistant engineering alloys. This thesis considers finite element computational models that explicitly render the microstructure of selected FCC metallic systems and introduces a fatigue methodology that estimates transgranular and intergranular fatigue growth for microstructurally small cracks. The driving forces for both failure modes are assessed by means of fatigue indicators, which are used along with life correlations to estimate the fatigue life. Furthermore, cracks with meandering paths are modeled by considering crack growth on a grain-by-grain basis with a damage model embedded analytically to account for stress and strain redistribution as the cracks extend. The methodology is implemented using a crystal plasticity constitutive model calibrated for studying the effect of microstructure on early fatigue life of a powder processed Ni-base RR1000 superalloy at elevated temperature under high cycle fatigue conditions. This alloy is employed for aircraft turbine engine disks, which undergo a thermomechanical production process to produce a controlled bimodal grain size distribution. The prediction of the fatigue life for this complex

  10. Investigations on Microstructure and Corrosion behavior of Superalloy 686 weldments by Electrochemical Corrosion Technique

    Science.gov (United States)

    Arulmurugan, B.; Manikandan, M.

    2018-02-01

    In the present study, microstructure and the corrosion behavior of Nickel based superalloy 686 and its weld joints has been investigated by synthetic sea water environment. The weldments were fabricated by Gas Tungsten Arc Welding (GTAW) and Pulsed Current Gas Tungsten Arc Welding (PCGTAW) techniques with autogenous mode and three different filler wires (ERNiCrMo-4, ERNiCrMo-10 and ERNiCrMo-14). Microstructure and Scanning electron microscope examination was carried out to evaluate the structural changes in the fusion zones of different weldments. Energy Dispersive X-ray Spectroscopy (EDS) analysis was carried out to evaluate the microsegregation of alloying elements in the different weld joints. Potentiodynamic polarization study was experimented on the base metal and weld joints in the synthetic sea water environment to evaluate the corrosion rate. Tafel’s interpolation technique was used to obtain the corrosion rate. The microstructure examination revealed that the fine equiaxed dendrites were observed in the pulsed current mode. EDS analysis shows the absence of microsegregation in the current pulsing technique. The corrosion rates of weldments are compared with the base metal. The results show that the fine microstructure with the absence of microsegregation in the PCGTA weldments shows improved corrosion resistance compared to the GTAW. Autogenous PCGTAW shows higher corrosion resistance irrespective of all weldments employed in the present study.

  11. Pore- and micro-structural characterization of a novel structural binder based on iron carbonation

    Energy Technology Data Exchange (ETDEWEB)

    Das, Sumanta, E-mail: Sumanta.Das@asu.edu [School of Sustainable Engineering and the Built Environment, Arizona State University, Tempe, AZ (United States); Stone, David, E-mail: dajstone@gmail.com [Iron Shell LLC, Tucson, AZ (United States); Convey, Diana, E-mail: Diana.Convey@asu.edu [LeRoy Eyring Center for Solid State Science, Arizona State University, Tempe, AZ (United States); Neithalath, Narayanan, E-mail: Narayanan.Neithalath@asu.edu [School of Sustainable Engineering and the Built Environment, Arizona State University, Tempe, AZ (United States)

    2014-12-15

    The pore- and micro-structural features of a novel binding material based on the carbonation of waste metallic iron powder are reported in this paper. The binder contains metallic iron powder as the major ingredient, followed by additives containing silica and alumina to facilitate favorable reaction product formation. Compressive strengths sufficient for a majority of concrete applications are attained. The material pore structure is investigated primarily through mercury intrusion porosimetry whereas electron microscopy is used for microstructural characterization. Reduction in the overall porosity and the average pore size with an increase in carbonation duration from 1 day to 4 days is noticed. The pore structure features are used in predictive models for gas and moisture transport (water vapor diffusivity and moisture permeability) through the porous medium which dictates its long-term durability when used in structural applications. Comparisons of the pore structure with those of a Portland cement paste are also provided. The morphology of the reaction products in the iron-based binder, and the distribution of constituent elements in the microstructure are also reported. - Highlights: • Carbonation of iron produces a dense microstructure. • Pore volume in iron carbonate lower, critical size higher than those in OPC pastes • Reaction product contains iron, carbon, silicon, aluminum and calcium. • Power-law for porosity-moisture permeability relationship was established.

  12. Single-crystal metal growth on amorphous insulating substrates.

    Science.gov (United States)

    Zhang, Kai; Pitner, Xue Bai; Yang, Rui; Nix, William D; Plummer, James D; Fan, Jonathan A

    2018-01-23

    Metal structures on insulators are essential components in advanced electronic and nanooptical systems. Their electronic and optical properties are closely tied to their crystal quality, due to the strong dependence of carrier transport and band structure on defects and grain boundaries. Here we report a method for creating patterned single-crystal metal microstructures on amorphous insulating substrates, using liquid phase epitaxy. In this process, the patterned metal microstructures are encapsulated in an insulating crucible, together with a small seed of a differing material. The system is heated to temperatures above the metal melting point, followed by cooling and metal crystallization. During the heating process, the metal and seed form a high-melting-point solid solution, which directs liquid epitaxial metal growth. High yield of single-crystal metal with different sizes is confirmed with electron backscatter diffraction images, after removing the insulating crucible. Unexpectedly, the metal microstructures crystallize with the [Formula: see text] direction normal to the plane of the film. This platform technology will enable the large-scale integration of high-performance plasmonic and electronic nanosystems.

  13. Microstructure-sensitive extreme value probabilities of fatigue in advanced engineering alloys

    Science.gov (United States)

    Przybyla, Craig P.

    A novel microstructure-sensitive extreme value probabilistic framework is introduced to evaluate material performance/variability for damage evolution processes (e.g., fatigue, fracture, creep). This framework employs newly developed extreme value marked correlation functions (EVMCF) to identify the coupled microstructure attributes (e.g., phase/grain size, grain orientation, grain misorientation) that have the greatest statistical relevance to the extreme value response variables (e.g., stress, elastic/plastic strain) that describe the damage evolution processes of interest. This is an improvement on previous approaches that account for distributed extreme value response variables that describe the damage evolution process of interest based only on the extreme value distributions of a single microstructure attribute; previous approaches have given no consideration of how coupled microstructure attributes affect the distributions of extreme value response. This framework also utilizes computational modeling techniques to identify correlations between microstructure attributes that significantly raise or lower the magnitudes of the damage response variables of interest through the simulation of multiple statistical volume elements (SVE). Each SVE for a given response is constructed to be a statistical sample of the entire microstructure ensemble (i.e., bulk material); therefore, the response of interest in each SVE is not expected to be the same. This is in contrast to computational simulation of a single representative volume element (RVE), which often is untenably large for response variables dependent on the extreme value microstructure attributes. This framework has been demonstrated in the context of characterizing microstructure-sensitive high cycle fatigue (HCF) variability due to the processes of fatigue crack formation (nucleation and microstructurally small crack growth) in polycrystalline metallic alloys. Specifically, the framework is exercised to

  14. Nanostructured metal foams: synthesis and applications

    Energy Technology Data Exchange (ETDEWEB)

    Luther, Erik P [Los Alamos National Laboratory; Tappan, Bryce [Los Alamos National Laboratory; Mueller, Alex [Los Alamos National Laboratory; Mihaila, Bogdan [Los Alamos National Laboratory; Volz, Heather [Los Alamos National Laboratory; Cardenas, Andreas [Los Alamos National Laboratory; Papin, Pallas [Los Alamos National Laboratory; Veauthier, Jackie [Los Alamos National Laboratory; Stan, Marius [Los Alamos National Laboratory

    2009-01-01

    Fabrication of monolithic metallic nanoporous materials is difficult using conventional methodology. Here they report a relatively simple method of synthesizing monolithic, ultralow density, nanostructured metal foams utilizing self-propagating combustion synthesis of novel metal complexes containing high nitrogen energetic ligands. Nanostructured metal foams are formed in a post flame-front dynamic assembly with densities as low as 0.011 g/cc and surface areas as high as 270 m{sup 2}/g. They have produced metal foams via this method of titanium, iron, cobalt, nickel, zirconium, copper, palladium, silver, hafnium, platinum and gold. Microstructural features vary as a function of composition and process parameters. Applications for the metal foams are discussed including hydrogen absorption in palladium foams. A model for the sorption kinetics of hydrogen in the foams is presented.

  15. Fusion zone microstructure of laser beam welded directionally solidified Ni3Al-base alloy IC6

    International Nuclear Information System (INIS)

    Ding, R.G.; Ojo, O.A.; Chaturvedi, M.C.

    2006-01-01

    The fusion zone microstructure of laser welded alloy IC6 was examined. Extensive weld-metal cracking was observed to be closely associated with non-equilibrium eutectic-type microconstituents identified as consisting of γ, γ' and NiMo (Y) phases. Their formation has been related to modification of primary solidification path due to reduced solutal microsegregation

  16. Microstructure and thermal properties of Cu-SiC composite materials depending on the sintering technique

    Directory of Open Access Journals (Sweden)

    Chmielewski Marcin

    2017-01-01

    Full Text Available The presented paper investigates the relationship between the microstructure and thermal properties of copper-silicon carbide composites obtained through hot pressing (HP and spark plasma sintering (SPS techniques. The microstructural analysis showed a better densification in the case of composites sintered in the SPS process. TEM investigations revealed the presence of silicon in the area of metallic matrix in the region close to metal-ceramic boundary. It is the product of silicon dissolving process in copper occurring at an elevated temperature. The Cu-SiC interface is significantly defected in composites obtained through the hot pressing method, which has a major influence on the thermal conductivity of materials.

  17. Study of Al-Si Alloy Oxygen Saturation on Its Microstructure and Mechanical Properties.

    Science.gov (United States)

    Finkelstein, Arkady; Schaefer, Arseny; Chikova, Оlga; Borodianskiy, Konstantin

    2017-07-11

    One of the main goals of modern materials research is obtaining different microstructures and studying their influence on the mechanical properties of metals; aluminum alloys are particularly of interest due to their advanced performance. Traditionally, their required properties are obtained by alloying process, modification, or physical influence during solidification. The present work describes a saturation of the overheated AlSi₇Fe₁ casting alloy by oxides using oxygen blowing approach in overheated alloy. Changes in metals' microstructural and mechanical properties are also described in the work. An Al 10 SiFe intermetallic complex compound was obtained as a preferable component to Al₂O₃ precipitation on it, and its morphology was investigated by scanning electron microscopy. The mechanical properties of the alloy after the oxygen blowing treatment are discussed in this work.

  18. Interdependence of phase chemistry, microstructure and oxygen fugacity in titanate nuclear waste ceramics

    International Nuclear Information System (INIS)

    Bukyx, W.J.; Levins, D.M.; Smith, K.L.; Stevens, G.T.; Watson, K.G.; Smart, R.St.C.; Weedon, D.; White, T.J.

    1989-01-01

    Titanate ceramic waste forms were prepared using several combinations of calcination atmosphere (N 2 , N 2 -3.5% H 2 , H 2 ) and metallic buffer (Ni, Fe, Ti, Al) to examine the dependence of microstructure and durability upon oxygen activity. It was found that the microstructures and phase assemblages were mostly insensitive to the fabrication method, although in detail some systematic changes were recognized. The correlation between aqueous durability and oxygen fugacity was not straightforward due to density variations in the hot-pressed ceramics. These fluctuations in density dominated the dissolution characteristics of the waste forms and sometimes obscured the more subtle changes associated with redox potential. It is concluded that although the best durability is achieved at lower fugacities (i.e. Ti metal buffer and H 2 calcination atmosphere), a satisfactory product can be produced using any of the preparative routes examined providing the material is near theoretical density. 25 refs., 15 figs., 6 tabs

  19. Consolidation of nanometer-sized aluminum single crystals: Microstructure and defects evolutions

    KAUST Repository

    Afify, N. D.

    2014-04-01

    Deriving bulk materials with ultra-high mechanical strength from nanometer-sized single metalic crystals depends on the consolidation procedure. We present an accurate molecular dynamics study to quantify microstructure responses to consolidation. Aluminum single crystals with an average size up to 10.7 nm were hydrostatically compressed at temperatures up to 900 K and pressures up to 5 GPa. The consolidated material developed an average grain size that grew exponentially with the consolidation temperature, with a growth rate dependent on the starting average grain size and the consolidation pressure. The evolution of the microstructure was accompanied by a significant reduction in the concentration of defects. The ratio of vacancies to dislocation cores decreased with the average grain size and then increased after reaching a critical average grain size. The deformation mechanisms of poly-crystalline metals can be better understood in the light of the current findings. © 2013 Elsevier B.V. All rights reserved.

  20. Microstructure Modeling of Third Generation Disk Alloys

    Science.gov (United States)

    Jou, Herng-Jeng

    2010-01-01

    The objective of this program was to model, validate, and predict the precipitation microstructure evolution, using PrecipiCalc (QuesTek Innovations LLC) software, for 3rd generation Ni-based gas turbine disc superalloys during processing and service, with a set of logical and consistent experiments and characterizations. Furthermore, within this program, the originally research-oriented microstructure simulation tool was to be further improved and implemented to be a useful and user-friendly engineering tool. In this report, the key accomplishments achieved during the third year (2009) of the program are summarized. The activities of this year included: Further development of multistep precipitation simulation framework for gamma prime microstructure evolution during heat treatment; Calibration and validation of gamma prime microstructure modeling with supersolvus heat treated LSHR; Modeling of the microstructure evolution of the minor phases, particularly carbides, during isothermal aging, representing the long term microstructure stability during thermal exposure; and the implementation of software tools. During the research and development efforts to extend the precipitation microstructure modeling and prediction capability in this 3-year program, we identified a hurdle, related to slow gamma prime coarsening rate, with no satisfactory scientific explanation currently available. It is desirable to raise this issue to the Ni-based superalloys research community, with hope that in future there will be a mechanistic understanding and physics-based treatment to overcome the hurdle. In the mean time, an empirical correction factor was developed in this modeling effort to capture the experimental observations.

  1. Commercial Implementation of Model-Based Manufacturing of Nanostructured Metals

    Energy Technology Data Exchange (ETDEWEB)

    Lowe, Terry C. [Los Alamos National Laboratory

    2012-07-24

    Computational modeling is an essential tool for commercial production of nanostructured metals. Strength is limited by imperfections at the high strength levels that are achievable in nanostructured metals. Processing to achieve homogeneity at the micro- and nano-scales is critical. Manufacturing of nanostructured metals is intrinsically a multi-scale problem. Manufacturing of nanostructured metal products requires computer control, monitoring and modeling. Large scale manufacturing of bulk nanostructured metals by Severe Plastic Deformation is a multi-scale problem. Computational modeling at all scales is essential. Multiple scales of modeling must be integrated to predict and control nanostructural, microstructural, macrostructural product characteristics and production processes.

  2. Contribution to the study of the microstructure of uranium dioxide (1962); Contribution a l'etude de la microstructure du dioxyde d'uranium (1962)

    Energy Technology Data Exchange (ETDEWEB)

    Porneuf, A. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1960-05-15

    The microstructure of sintered uranium dioxide is studied in relation with several parameters, specially the sintering temperatures and atmospheres. The external surface and the internal microstructure of the sintered are examined, using fractography and ceramography. Various techniques for preparing surfaces (mechanical and electrolytic polishing) and for revealing the structure (chemical and anodic attack, ionic bombardment oxidation) have been experienced and compared. Patterns similar to those revealed in metals and probably related with interactions between dislocations and vacancies have been observed. (author) [French] La microstructure de frittes d'oxyde d'uranium est etudiee en fonction de divers parametres, en particulier de la temperature et de l'atmosphere de frittage, par examen de la surface externe des frittes, puis de leur microstructure interne (fractographie, ceramographie). Differentes techniques de preparation des surfaces (polissage mecanique ou electrolytique) et de revelation de la structure (attaque chimique ou anodique, bombardement ionique, oxydation preferentielle) ont ete experimentees et comparees. Des figures comparables a celles revelees dans les metaux et liees probablement a des interactions entre dislocations et lacunes ont ete observees. (auteur)

  3. Evolution of phase microstructure during irradiation

    International Nuclear Information System (INIS)

    Wiedersich, H.

    1985-11-01

    The phase microstructure of alloys is frequently severely altered during irradiation. Sluggish precipitation reactions including precipitation coarsening are accelerated by irradiation-enhanced diffusion. Radiation-induced segregation redistributes existing precipitate phases within the microstructure, induces precipitation of nonequilibrium phases and affects the composition of phases in multicomponent alloys. The displacement process causes disordering of ordered alloys and frequently amorphization, especially in intermetallic compounds, at low temperature. Although a good qualitative understanding of the basic process involved, i.e., displacement mixing, radiation-enhanced diffusion and radiation-induced segregation exists, methods for detailed quantitative modeling of the evolution of the microstructure of alloys remain to be developed

  4. Realized Variance and Market Microstructure Noise

    DEFF Research Database (Denmark)

    Hansen, Peter R.; Lunde, Asger

    2006-01-01

    -based estimator dominates the RV for the estimation of integrated variance (IV). An empirical analysis of the Dow Jones Industrial Average stocks reveals that market microstructure noise its time-dependent and correlated with increments in the efficient price. This has important implications for volatility......We study market microstructure noise in high-frequency data and analyze its implications for the realized variance (RV) under a general specification for the noise. We show that kernel-based estimators can unearth important characteristics of market microstructure noise and that a simple kernel...

  5. Microstructure of laser floating zone (LFZ) textured (Bi,Pb)-Sr-Ca-Cu-O superconductor composites

    International Nuclear Information System (INIS)

    Fuente, G.F. de la; Ruiz, M.T.; Sotelo, A.; Larrea, A.; Navarro, R.

    1993-01-01

    Directionally solidified high temperature superconducting (Bi,Pb)-Sr-Ca-Cu-O pure ceramics and composites were obtained using a laser floating zone (LFZ) apparatus. The presence of secondary non-superconducting and metallic phases as well as their solidification habit have been analysed. The influence of the LFZ growth conditions and the precursor composition on the microstructure of the final products was studied using optical and electron microscopies. (orig.)

  6. Microstructure of Archaeological 17th Century Cast Copper Alloys

    Directory of Open Access Journals (Sweden)

    Konieczny J.

    2017-06-01

    Full Text Available In Poland, researchers have a very strong interest in archaeometallurgy, which, as presented in classical works, focuses on dating artefacts from the prehistoric and early medieval periods in the form of cast iron and copper castings. This study, extending the current knowledge, presents the results of a microstructure investigation into the findings from the Modern era dating back to the late Middle Ages. The investigated material was an object in the form of a heavy solid copper block weighing several kilograms that was excavated by a team of Polish archaeologists working under the direction of Ms Iwona Młodkowska-Przepiórowska during works on the marketplace in the city of Czestochowa during the summer of 2009. Pre-dating of the material indicates the period of the seventeenth century AD. The solid copper block was delivered in the form of a part shaped like a bell, named later in this work as a “kettlebell”. To determine the microstructure, the structural components, chemical composition, and homogeneity, as well as additives and impurities, investigations were carried out using light microscopy, scanning electron microscopy including analysis of the chemical composition performed in micro-areas, and qualitative X-ray phase analysis in order to investigate the phase composition. Interpretation of the analytical results of the material’s microstructure will also help modify and/or develop new methodological assumptions to investigate further archaeometallurgical exhibits, throwing new light on and expanding the area of knowledge of the use and processing of seventeenth-century metallic materials.

  7. Microstructure and Mechanical Properties of 21-6-9 Stainless Steel Electron Beam Welds

    Science.gov (United States)

    Elmer, John W.; Ellsworth, G. Fred; Florando, Jeffrey N.; Golosker, Ilya V.; Mulay, Rupalee P.

    2017-04-01

    Welds can either be stronger or weaker than the base metals that they join depending on the microstructures that form in the fusion and heat-affected zones of the weld. In this paper, weld strengthening in the fusion zone of annealed 21-6-9 stainless steel is investigated using cross-weld tensile samples, hardness testing, and microstructural characterization. Due to the stronger nature of the weld, the cross-weld tensile tests failed in the base metal and were not able to generate true fusion zone mechanical properties. Nanoindentation with a spherical indenter was instead used to predict the tensile behavior for the weld metal. Extrapolation of the nanoindentation results to higher strains was performed using the Steinberg-Guinan and Johnson-Cook strength models, and the results can be used for weld strength modeling purposes. The results illustrate how microstructural refinement and residual ferrite formation in the weld fusion zone can be an effective strengthener for 21-6-9 stainless steel.

  8. Metallographic analysis of the internal microstructure of orthodontic mini-implants

    Directory of Open Access Journals (Sweden)

    Flávio Augusto Cotrim-Ferreira

    2010-12-01

    Full Text Available Effective orthodontic anchorage may be obtained by miniimplants inserted into the maxillary bones. However, the risk of miniimplant failure is one of the most important issues, especially the rupture of its structure referred to as fracture, mainly due to metal deficiencies. This study analyzed the internal microstructure of orthodontic mini-implants, ascertaining the composition of the metal to detect possible discontinuities from the surface to the core of the screws. Eighteen samples of mini-implants, of 3 different brands, were obtained. The samples were cold-embedded in methyl methacrylate polymer, and were sectioned both longitudinally (3 samples of each brand and transversely (the other 3 screws of each brand. After preparation, the samples were observed using a light microscope at up to 2,000 x magnification. The results showed that the mini-implants thus analyzed were composed of an Alpha-Beta globular phase of titanium alloy, patterns A1 and A9 (in accordance with the "Technical Committee of European Titanium Producers". The miniimplants did not present any defects such as bubbles, imperfections or fissures, in either longitudinal or transverse sections, in their internal microstructure. All samples met the requirements of international norms. Orthodontists must be aware of the metal composition and internal microstructure of mini-implants, to decrease the risk of fractures.

  9. Recrystallization microstructure modelling from superimposed ...

    Indian Academy of Sciences (India)

    Administrator

    quisite for enhanced productivity and efficient quality improvement of the finished product. Hence the scientific ... deformed samples is always a problem because of the high dislocation density of the deformed material and this ... ble to industrial and scientific problems associated with recrystallization of metals and alloys ...

  10. Post-mortem Microstructural Observations of Spall Processes

    Science.gov (United States)

    Kumar, Mukul

    2011-06-01

    Spall in ductile metals is a mode of dynamic tensile failure caused by the nucleation, growth, and coalescence of voids. In general, laser interferometric measurements of the free surface velocity are recorded and the spall strength is inferred from the pull back velocity. Recent results have shown the strong role of the microstructure on the resistance of a material to spallation. The spall pullback signals clearly indicate the influence of the spatial density of intercrystalline defects such as grain boundaries and triple junctions in comparison with the work-hardening characteristics that are more dominant in the single crystal samples. However, complementary microstructural analyses of recovered samples to further elucidate the role of grain boundary crystallography and elastic anisotropy on the nucleation and growth process are only now starting to attain a more prominent place as recovery techniques become more robust and commonplace. Of particular note is the emergence of SEM-based electron backscatter diffraction microscopy to complement transmission electron and optical microscopy observations. The technique affords a wide and statistically significant spectrum of spatial and angular information that would enable the development of more physics-based failure models. Observations of spall behavior, particularly crystallography around the voids will be presented. This work performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344.

  11. A novel micro-structured reference material for microbeam analysis

    Science.gov (United States)

    Wätjen, Uwe; Dücsö, Csaba; Tajani, Antonella; Munnik, Frans; Lechtenberg, Frank

    2000-03-01

    In order to determine the beam spot size and the linear or raster scanning properties of microprobe analytical systems, a novel certified reference material (CRM) has been developed by IRMM, consisting of permalloy (81% Ni, 19% Fe) strip patterns of different widths on a silicon substrate. The general layout of this micro-structured reference material with pattern sizes ranging from 2 to 100 μm, fabricated with production schemes of microelectronics circuitry on silicon wafers, is discussed. The large size range of the individual pattern structures makes the material equally applicable to very fine and less focused microbeams. Several long distances between characteristic patterns as well as broad line widths of selected structures are certified for each individual chip. First chips of this material were investigated with high-energy ion microprobes as well as with X-ray microprobes with capillary optics. Due to the very good definition of the metal lines and their edge profiles, line scan results of XRF, PIXE or RBS can be directly converted to spot size and microbeam profile. A special set of micro-structures on the CRM chips allows to obtain quantitative information about the "skirt" of microbeams.

  12. Catalytic Activity Control via Crossover between Two Different Microstructures

    KAUST Repository

    Zhou, Yuheng

    2017-09-08

    Metal nanocatalysts hold great promise for a wide range of heterogeneous catalytic reactions, while the optimization strategy of catalytic activity is largely restricted by particle size or shape control. Here, we demonstrate that a reversible microstructural control through the crossover between multiply-twinned nanoparticle (MTP) and single crystal (SC) can be readily achieved by solvent post-treatment on gold nanoparticles (AuNPs). Polar solvents (e.g. water, methanol) direct the transformation from MTP to SC accompanied by the disappearance of twinning and stacking faults. A reverse transformation from SC to MTP is achieved in non-polar solvent (e.g. toluene) mixed with thiol ligands. The transformation between two different microstructures is directly observed by in-situ TEM and leads to a drastic modulation of catalytic activity towards the gas-phase selective oxidation of alcohols. There is a quasi-linear relationship between TOFs and MTP concentrations. Based on the combined experimental and theoretical investigations of alcohol chemisorption on these nanocatalysts, we propose that the exposure of {211}-like microfacets associated with twin boundaries and stack faults accounts for the strong chemisorption of alcohol molecules on MTP AuNPs and thus the exceptionally high catalytic activity.

  13. The influence of the manufacturing method on the microstructure and drawing properties of copper wires

    International Nuclear Information System (INIS)

    Gruber, A.; Jeglitsch, F.

    1982-01-01

    Copper is the third most important common metal from production figures after iron and aluminium and is largely used as pure metal in the electroindustry mainly here in the form of wires of different sizes due to its excellent electrical properties. Therefore all factors influencing the drawing ability are very important. The following work deals with the influence of impurity measurements as well as of the microstructure on the deformation or recrystallization behaviour in manufacturing continuous casting and rolling wire and dip-forming wire, and gives a rupture cause specific to each manufacturing method in the wire drawing process. (orig.) [de

  14. Effect of microstructure on tensile properties of austenite-ferrite welded joint

    Directory of Open Access Journals (Sweden)

    R. Bakić

    2015-04-01

    Full Text Available Complex microstructure of austenite-ferrite welded joint has been investigated, focused on its influence on local tensile properties. Tensile properties (yield strength and hardening coefficient have been evaluated by using finite element method to simulate the strain distributions obtained experimentally. The three-dimensional model of V-joint specimen has been used with seven different materials, simulating two base metals, the weld metal and two sub-regions of two heat-affected zones - fine grain and coarse grain. In this way local tensile properties of the whole austenite-ferrite welded joint have been evaluated.

  15. A microstructured Polymer Optical Fiber Biosensor

    DEFF Research Database (Denmark)

    Emiliyanov, Grigoriy Andreev; Jensen, Jesper Bo; Hoiby, Poul E.

    2006-01-01

    We demonstrate selective detection of fluorophore labeled antibodies from minute samples probed by a sensor layer of the complementary biomolecules immobilized inside the air holes of microstructured Polymer Optical Fibers....

  16. Microstructured continua and scaling for wave motion

    Directory of Open Access Journals (Sweden)

    Jüri Engelbrecht

    2013-01-01

    Full Text Available This paper deals with wave motion in microstructured solids. A short introduction explains how the basic mathematical models for description of microstructure(s of solids are derived. Based on the Mindlin-type micromorphic theory, the governing equations for wave motion in such solids are presented in one-dimensional setting. The focus of the paper is in explaining the importance of internal scales in microstructured solids. It is shown that the proper scaling permits to construct the mathematical models which involve hierarchies of wave operators. Depending on the scale parameter (the ratio of an internal scale over the wave length, the various operators govern the wave propagation. The main case analysed here consists of the second-order operators but the first-order operators which are characteristic to evolution equations, are also briefly explained.

  17. Surface Microstructure Replication in Injection Moulding

    DEFF Research Database (Denmark)

    Hansen, Hans Nørgaard; Arlø, Uffe Rolf

    2005-01-01

    topography is transcribed onto the plastic part through complex mechanisms. This replication however, is not perfect, and the replication quality depends on the plastic material properties, the topography itself, and the process conditions. This paper describes and discusses an investigation of injection......In recent years polymer components with surface microstructures have been in rising demand for applications such as lab-on-a-chip and optical components. Injection moulding has proven to be a feasible and efficient way to manufacture such components. In injection moulding the mould surface...... moulding of surface microstructures. Emphasis is put on the ability to replicate surface microstructures under normal injection moulding conditions, notably with low cost materials at low mould temperatures. The replication of surface microstructures in injection moulding has been explored...

  18. Quantitative characterization of microstructure of asphalt mixtures

    Science.gov (United States)

    2010-10-01

    The microstructure of the fine aggregate matrix has a significant influence on the : mechanical properties and evolution of damage in an asphalt mixture. However, very little : work has been done to define and quantitatively characterize the microstr...

  19. Microstructure and properties of ceramic materials

    International Nuclear Information System (INIS)

    Yen Tungsheng

    1984-01-01

    Ceramics materials study is an important field in modern materials science. Each side presented 19 papers most of which were recent investigations giving rather extensive coverage of microstructure and properties of new materials. (Auth.)

  20. Microstructure and embrittlement of VVER 440 reactor pressure vessel steels

    International Nuclear Information System (INIS)

    Hennion, A.

    1999-03-01

    27 VVER 440 pressurised water reactors operate in former Soviet Union and in Eastern Europe. The pressure vessel, is made of Cr-Mo-V steel. It contains a circumferential arc weld in front of the nuclear core. This weld undergoes a high neutron flux and contains large amounts of copper and phosphorus, elements well known for their embrittlement potency under irradiation. The embrittlement kinetic of the steel is accelerated, reducing the lifetime of the reactor. In order to get informations on the microstructure and mechanical properties of these steels, base metals, HAZ, and weld metals have been characterized. The high amount of phosphorus in weld metals promotes the reverse temper embrittlement that occurs during post-weld heat treatment. The radiation damage structure has been identified by small angle neutron scattering, atomic probe, and transmission electron microscopy. Nanometer-sized clusters of solute atoms, rich in copper with almost the same characteristics as in western pressure vessels steels, and an evolution of the size distribution of vanadium carbides, which are present on dislocation structure, are observed. These defects disappear during post-irradiation tempering. As in western steels, the embrittlement is due to both hardening and reduction of interphase cohesion. The radiation damage specificity of VVER steels arises from their high amount of phosphorus and from their significant density of fine vanadium carbides. (author)

  1. Microstructural characterization of as-cast hf-b alloys

    Directory of Open Access Journals (Sweden)

    João Carlos Jânio Gigolotti

    2012-04-01

    Full Text Available An accurate knowledge of several metal-boron phase diagrams is important to evaluation of higher order systems such as metal-silicon-boron ternaries. The refinement and reassessment of phase diagram data is a continuous work, thus the reevaluation of metal-boron systems provides the possibility to confirm previous data from an investigation using higher purity materials and better analytical techniques. This work presents results of rigorous microstructural characterization of as-cast hafnium-boron alloys which are significant to assess the liquid composition associated to most of the invariant reactions of this system. Alloys were prepared by arc melting high purity hafnium (minimum 99.8% and boron (minimum 99.5% slices under argon atmosphere in water-cooled copper crucible with non consumable tungsten electrode and titanium getter. The phases were identified by scanning electron microscopy, using back-scattered electron image mode and X-ray diffraction. In general, a good agreement was found between our data and those from the currently accepted Hafnium-Boron phase diagram. The phases identified are αHfSS and B-RhomSS, the intermediate compounds HfB and HfB2 and the liquide L. The reactions are the eutectic L ⇔ αHfSS + HfB and L ⇔ HfB2 + B-Rhom, the peritectic L + HfB2 ⇔ HfB and the congruent formation of HfB2.

  2. Tunable Beam Diffraction in Infiltrated Microstructured Fibers

    DEFF Research Database (Denmark)

    Rosberg, Christian Romer; Bennet, Francis H.; Neshev, Dragomir N.

    We experimentally study beam propagation in two dimensional photonic lattices in microstructured optical fibers infiltrated with high index liquids. We demonstrate strongly tunable beam diffraction by dynamically varying the coupling between individual lattice sites.......We experimentally study beam propagation in two dimensional photonic lattices in microstructured optical fibers infiltrated with high index liquids. We demonstrate strongly tunable beam diffraction by dynamically varying the coupling between individual lattice sites....

  3. Superbainite. A novel very strong bainitic microstructure

    International Nuclear Information System (INIS)

    Garcia-Mateo, C.; Caballero, E. G.; Bhadeshia, H. K. D. H.

    2005-01-01

    In this work very recent results are how that reveals the possibility of obtaining bainite by isothermal transformation at very low temperatures, of about 150 degree centigree, in high carbon high silicon steels. The microstructure thus obtained is a mixture of fine plates of bainite ferrite (20-40 nm thickness) and thin films of carbon enriched austenite. These microstructures are very hard (600 HV) and strong (2.5 GPa). (Author) 18 refs

  4. Reaction-Forming Method for Producing Near Net-Shape Refractory Metal Carbides

    Energy Technology Data Exchange (ETDEWEB)

    Palmisiano, Marc N.; Jakubenas, Kevin J.; Baranwal, Rita

    2004-07-20

    A method for reaction forming refractory metal carbides. The method involves the fabrication of a glassy carbon preform by casting an organic, resin-based liquid mixture into a mold and subsequently heat treating it in two steps, which cures and pyrolizes the resin resulting in a porous carbon preform. By varying the amounts of the constituents in the organic, resin-based liquid mixture, control over the density of the carbon preform is obtained. Control of the density and microstructure of the carbon preform allows for determination of the microstructure and properties of the refractory metal carbide material produced. The glassy carbon preform is placed on a bed of refractory metal or refractory metal--silicon alloy. The pieces are heated above the melting point of the metal or alloy. The molten metal wicks inside the porous carbon preform and reacts, forming the refractory metal carbide or refractory metal carbide plus a minor secondary phase.

  5. Microstructure characterization of porous microalloyed aluminium-silicate ceramics

    Directory of Open Access Journals (Sweden)

    Purenović Jelena

    2011-01-01

    Full Text Available Kaolinite and bentonite clay powders mixed with active additives, based on Mg(NO32 and Al(NO32, sintered at high temperatures produce very porous ceramics with microcrystalline and amorphous regions and highly developed metalized surfaces (mainly with magnesium surplus. Microstructure investigations have revealed non-uniform and highly porous structure with broad distribution of grain size, specifically shaped grains and high degree of agglomeration. The ceramics samples were characterized by scanning electron microscopy (SEM, energy dispersive spectrometer (EDS, X-ray diffraction analysis (XRD and IR spectroscopy analysis, prior and after treatment in “synthetic water”, i.e. in aqueous solution of arsenic-salt. Grain size distribution for untreated and treated samples was done with software SemAfore 4. It has shown great variety in size distribution of grains from clay powders to sintered samples.

  6. Printing of microstructure strain sensor for structural health monitoring

    Science.gov (United States)

    Le, Minh Quyen; Ganet, Florent; Audigier, David; Capsal, Jean-Fabien; Cottinet, Pierre-Jean

    2017-05-01

    Recent advances in microelectronics and materials should allow the development of integrated sensors with transduction properties compatible with being printed directly onto a 3D substrate, especially metallic and polymer substrates. Inorganic and organic electronic materials in microstructured and nanostructured forms, intimately integrated in ink, offer particularly attractive characteristics, with realistic pathways to sophisticated embodiments. Here, we report on these strategies and demonstrate the potential of 3D-printed microelectronics based on a structural health monitoring (SHM) application for the precision weapon systems. We show that our printed sensors can be employed in non-invasive, high-fidelity and continuous strain monitoring of handguns, making it possible to implement printed sensors on a 3D substrate in either SHM or remote diagnostics. We propose routes to commercialization and novel device opportunities and highlight the remaining challenges for research.

  7. Practical microstructured and plasmonic terahertz waveguides

    Science.gov (United States)

    Markov, Andrey

    The terahertz frequency range, with frequencies lying between 100 GHz and 10 THz, has strong potential for various technological and scientific applications such as sensing, imaging, communications, and spectroscopy. Most terahertz (THz) sources are immobile and THz systems use free-space propagation in dry air where losses are minimal. Designing efficient THz waveguides for flexible delivery of broadband THz radiation is an important step towards practical applications of terahertz techniques. THz waveguides can be very useful on the system integration level when used for connection of the diverse THz point devices, such as sources, filters, sensor cells, detectors, etc. The most straightforward application of waveguides is to deliver electromagnetic waves from the source to the point of detection. Cumbersome free-space optics can be replaced by waveguides operating in the THz range, which could lead to the development of compact THz time domain spectroscopy systems. Other promising applications of THz waveguides are in sensing and imaging. THz waveguides have also been shown to operate in subwavelength regimes, offering mode confinement in waveguide structures with a size smaller than the diffraction limit, and thus, surpassing the resolution of free-space THz imaging systems. In order to design efficient terahertz waveguides, the frequency dependent loss and dispersion of the waveguide must be minimized. A possible solution would be to increase the fraction of mode power propagating through air. In this thesis, the usage of planar porous air/dielectric waveguides and metal wire/dielectric hybrid terahertz fibers will be discussed. First, I present a novel design of a planar porous low-loss waveguide, describe its fabrication, and characterize it in view of its potential applications as a low-loss waveguide and sensor in the THz spectral range. The waveguide structure features a periodic sequence of layers of thin (25-50 mum) polyethylene film that are separated

  8. Studies on the optimization of deformation processed metal metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ellis, Tim W. [Iowa State Univ., Ames, IA (United States)

    1994-01-04

    A methodology for the production of deformation processed metal metal matrix composites from hyper-eutectic copper-chromium alloys was developed. This methodology was derived from a basic study of the precipitation phenomena in these alloys encompassing evaluation of microstructural, electrical, and mechanical properties. The methodology developed produces material with a superior combination of electrical and mechanical properties compared to those presently available in commercial alloys. New and novel alloying procedures were investigated to extend the range of production methods available for these material. These studies focused on the use of High Pressure Gas Atomization and the development of new containment technologies for the liquid alloy. This allowed the production of alloys with a much more refined starting microstructure and lower contamination than available by other methods. The knowledge gained in the previous studies was used to develop two completely new families of deformation processed metal metal matrix composites. These composites are based on immissible alloys with yttrium and magnesium matrices and refractory metal reinforcement. This work extends the physical property range available in deformation processed metal metal matrix composites. Additionally, it also represents new ways to apply these metals in engineering applications.

  9. Microstructural study of multiaxial low cycle fatigue

    Directory of Open Access Journals (Sweden)

    Masao Sakane

    2015-07-01

    Full Text Available This paper discusses the relationship between the stress response and the microstructure under tension-torsion multiaxial proportional and nonproportional loadings. Firstly, this paper discusses the material dependency of additional hardening of FCC materials in relation with the stacking fault energy of the materials. The FCC materials studied were Type 304 stainless steel, pure copper, pure nickel, pure aluminum and 6061 aluminum alloy. The material with lower stacking fault energy showed stronger additional hardening, which was discussed in relation with slip morphology and dislocation structures. This paper, next, discusses dislocation structures of Type 304 stainless steel under proportional and nonproportional loadings at high temperature. The relationship between the microstructure and the hardening behavior whether isotropic or anisotropic was discussed. The re-arrangeability of dislocation structure was discussed in loading mode change tests. Microstructures of the steel was discussed in more extensively programmed multiaxial low cycle fatigue tests at room temperature, where three microstructures, dislocation bundle, stacking fault and cells, which were discussed in relation with the stress response. Finally, temperature dependence of the microstructure was discussed under proportional and nonproportional loadings, by comparing the microstructures observed at room and high temperatures.

  10. Effects of microstructure on ultrasonic examination of stainless steel

    International Nuclear Information System (INIS)

    Kupperman, D.S.; Reimann, K.J.

    1976-01-01

    Ultrasonic inspection of cast stainless steel components or stainless steel welds is difficult, and the results obtained are hard to interpret. The present study describes the effects of stainless steel microstructure on ultrasonic test results. Welded coupons, 2.5 and 5.0 cm thick, were fabricated from Type 304 stainless steel, with Type 308 stainless steel as the weld material. Metallography of the base material shows grain sizes of 15 and 80 μm, and dendrites aligned from the top to the bottom surface in cast material. X-ray diffraction and ultrasonic velocity measurements indicate a random crystal orientation in the base material, but the cast sample had aligned dendrites. The weld material exhibits a dendritic structure with a preferred (100) direction perpendicular to the weld pass. Spectral analysis of ultrasonic broad-band signals through the base materials shows drastic attenuation of higher frequencies with increasing grain size (Rayleigh scattering). Annealing and recrystallization increases the ultrasonic attenuation and produces carbide precipitation at grain boundaries. The microstructural differences of the base metal, heat-affected zone, and weld metal affect the amplitude of ultrasonic reflections from artificial flaws in these zones. Data obtained from two samples of different grain sizes indicate that grain size has little effect when a 1-MHz transducer is used. When going from a 15 to an 80-μm crystalline structure, a 5-MHz unit suffers a 30-dB attenuation in the detection of a 1.2 mm deep notch. The anisotropy of the dendritic structure in stainless steel renewed the interest in the effect of shear-wave polarization. In the (110) crystallographic orientation of stainless steel, two modes of shear waves can be generated, which have velocities differing by a factor of two. This effect may be helpful in ''tuning'' of shear waves by polarization to obtain better penetration in large grain materials such as welds

  11. Research in manufacturing of micro-structured injection molded polymer parts

    Science.gov (United States)

    Lucyshyn, Thomas; Struklec, Tobias; Burgsteiner, Martin; Graninger, Georg; Holzer, Clemens

    2015-12-01

    An overview of current research results is given for the topic of injection molding of micro-structured polymer parts regarding filling behavior and demolding process of micro-structures as well as the production of micro-structures on curved surfaces. In order to better understand how micro-structures are formed during the filling stage of injection molding, a study was performed on a test part with micro-channels placed parallely and perpendicularly to flow direction. Short shots with a highly fluent Polypropylene grade were injection molded with the melt front stopping in the structure fields. The melt and mold temperature, the injection rate as well as the use of a variotherm heating system were varied in a systematic Design of Experiments. The shape of the flow front was investigated with the optical measurement system Alicona InfiniteFocus. The data gained was analyzed with Matlab scripts and provided the needed distance to completely fill the structures as a reference value. The next topic covers the demolding step, which is a crucial process step in injection molding of micro-structured parts as the successfully replicated structures often get destroyed in the following demolding step. In order to evaluate the influence of the four aspects polymer, mold surface (coatings), structure (geometry and placement) and process settings on the demolding behavior, an injection mold with integrated measurement system was built, which makes it possible to measure the demolding force respectively a demolding energy under process conditions. These values can be used to quantitatively compare the impact of the above mentioned influencing factors on demolding. Finally, a concept to produce micro-structures on curved surfaces with injection molding is shown: A flat metal premaster structure is used to produce an elastomeric polymer (dimethylsiloxane) master in a casting process. This master is fixed in a conventional injection mold and a thermoplastic polymer is replicated

  12. Nanoporous metals for advanced energy technologies

    CERN Document Server

    Ding, Yi

    2016-01-01

    This book covers the state-of-the-art research in nanoporous metals for potential applications in advanced energy fields, including proton exchange membrane fuel cells, Li batteries (Li ion, Li-S, and Li-O2), and supercapacitors. The related structural design and performance of nanoporous metals as well as possible mechanisms and challenges are fully addressed. The formation mechanisms of nanoporous metals during dealloying, the microstructures of nanoporous metals and characterization methods, as well as miscrostructural regulation of nanoporous metals through alloy design of precursors and surface diffusion control are also covered in detail. This is an ideal book for researchers, engineers, graduate students, and government/industry officers who are in charge of R&D investments and strategy related to energy technologies.

  13. New metals

    International Nuclear Information System (INIS)

    Bergqvist, U.

    1983-12-01

    The aim of this report is to estimate the exposure to various metals and metal compounds and discuss the available information of the possible toxic effects of these metals and compounds. In the first section, some metals are defined as those with either a large or a fast increasing exposure to living organisms. The available information on toxicity is discussed in the second section. In the third section interesting metals are defined as compounds having a large exposure and an apparent insufficient knowledge of their possible toxic effects. Comments on each of these metals are also to be found in the third section. (G.B.)

  14. Metal nanoparticle direct inkjet printing for low-temperature 3D micro metal structure fabrication

    International Nuclear Information System (INIS)

    Ko, Seung Hwan; Nam, Koo Hyun; Chung, Jaewon; Hotz, Nico; Grigoropoulos, Costas P

    2010-01-01

    Inkjet printing of functional materials is a key technology toward ultra-low-cost, large-area electronics. We demonstrate low-temperature 3D micro metal structure fabrication by direct inkjet printing of metal nanoparticles (NPs) as a versatile, direct 3D metal structuring approach representing an alternative to conventional vacuum deposition and photolithographic methods. Metal NP ink was inkjet-printed to exploit the large melting temperature drop of the nanomaterial and the ease of the NP ink formulation. Parametric studies on the basic conditions for stable 3D inkjet printing of NP ink were carried out. Furthermore, diverse 3D metal microstructures, including micro metal pillar arrays, helices, zigzag and micro bridges were demonstrated and electrical characterization was performed. Since the process requires low temperature, it carries substantial potential for fabrication of electronics on a plastic substrate

  15. Microstructure and mechanical properties of reactor pressure vessel mock-up material treated by intercritical heat treatment

    International Nuclear Information System (INIS)

    Kim, M. C.; Lee, B. S.; Hong, J. H.; Lee, H. J.; Park, S. D.; Kim, K. B.; Yoon, J. H.; Kim, J. S.; Oh, J. M.

    2003-12-01

    The mechanical properties and microstructures of base metal and weld HAZ (Heat-Affected Zone) of a Mn-Mo-Ni low alloy steels treated by intercritical heat treatment were investigated to evaluate effects of intercritical heat treatment on mechanical properties. In order to clarify the effects of intercritical heat treatment, two types of specimen were prepared by CHT(Conventional Heat Treatment) and IHT(CHT+Intercritical Heat Treatment). Tensile test, charpy impact test and vickers hardness test were carried out to evaluate the mechanical properties. It is found that impact toughness and hardness were improved by intercritical heat treatment. Mean size of precipitates and effective grain were quantitatively analysed as microstructural factors. It is found that precipitate size was decreased and shape of precipitate was spherodized by intercritical heat treatment and grain size was also decreased. So, it is thought that these microstructural changes cause the improvement of mechanical properties by intercritical heat treatment. The simulated specimen using a Gleeble thermal simulator system was used to evaluate the mechanical properties of HAZ. It is well known that IRHAZ and SRHAZ have lower toughness than base metal. However, in the case of IHT, impact toughness of IRHAZ and SRHAZ were slightly higher than that of base metal. It is obvious that this improvement of fracture toughness in IRHAZ and SRHAZ region was closely related to the microstructural changes, such as spheroidization of precipitate and decreases of precipitate size and grain size

  16. Microstructural and micromechanical study of a Ti6Al4V component made by electron beam melting

    Science.gov (United States)

    Scherillo, F.; Franchitti, S.; Borrelli, R.; Pirozzi, C.; Squillace, A.; Langella, A.; Carrino, L.

    2016-10-01

    Additive Layer Manufacturing is one of the most promising and investigated manufacturing system due to its advantages to produces near net shape components, also with a very complex shape, in a single shot. Among the different techniques now available, the Electron Beam Melting (EBM) is of particular interest in the production of metal components. Particularly the application of this technique to titanium alloys allows to produces components with a very low buy to fly ratio. In the present paper the microstructure attained is accurately described and mini tensile tests performed allowed to understand the fracture behavior of specimen with the specific microstructure realized under static load.

  17. Fracture resistance of dental nickel–titanium rotary instruments with novel surface treatment: Thin film metallic glass coating

    Directory of Open Access Journals (Sweden)

    Chih-Wen Chi

    2017-05-01

    Conclusion: The novel surface treatment of Ti-Zr-B thin film metallic glass on dental NiTi rotary files can effectively improve the fatigue fracture resistance by offering a smooth coated surface with amorphous microstructure.

  18. Metal lagging

    International Nuclear Information System (INIS)

    Lemercier, Guy.

    1974-01-01

    The metal lagging described is characterized by the fact that it is formed of closed sacks composed of an elastic metal mass, compressed in an outer envelope made of a fine mesh metal fabric. The metal mass is composed of stainless steel wool stuffed into the envelope. This lagging is particularly intended for the thermal protection of the end slab of LMFBR type reactors [fr

  19. Silicone metalization

    Energy Technology Data Exchange (ETDEWEB)

    Maghribi, Mariam N. (Livermore, CA); Krulevitch, Peter (Pleasanton, CA); Hamilton, Julie (Tracy, CA)

    2008-12-09

    A system for providing metal features on silicone comprising providing a silicone layer on a matrix and providing a metal layer on the silicone layer. An electronic apparatus can be produced by the system. The electronic apparatus comprises a silicone body and metal features on the silicone body that provide an electronic device.

  20. How Can Synchrotron Radiation Techniques Be Applied for Detecting Microstructures in Amorphous Alloys?

    Directory of Open Access Journals (Sweden)

    Gu-Qing Guo

    2015-11-01

    Full Text Available In this work, how synchrotron radiation techniques can be applied for detecting the microstructure in metallic glass (MG is studied. The unit cells are the basic structural units in crystals, though it has been suggested that the co-existence of various clusters may be the universal structural feature in MG. Therefore, it is a challenge to detect microstructures of MG even at the short-range scale by directly using synchrotron radiation techniques, such as X-ray diffraction and X-ray absorption methods. Here, a feasible scheme is developed where some state-of-the-art synchrotron radiation-based experiments can be combined with simulations to investigate the microstructure in MG. By studying a typical MG composition (Zr70Pd30, it is found that various clusters do co-exist in its microstructure, and icosahedral-like clusters are the popular structural units. This is the structural origin where there is precipitation of an icosahedral quasicrystalline phase prior to phase transformation from glass to crystal when heating Zr70Pd30 MG.

  1. Microstructure, Chemical Composition and Local Corrosion Behavior of a Friction Stud Welding Joint

    Science.gov (United States)

    Ma, Huijuan; Gu, Yanhong; Gao, Hui; Jiao, Xiangdong; Che, Juntie; Zeng, Qunfeng

    2018-02-01

    In this paper, friction stud welding technology was used to join a stud and base metal, which were composed of X65 steel. The scanning vibrating electrode technique (SVET) and localized electrochemical impedance spectroscopy (LEIS) were used to investigate the localized corrosion behaviors of the welded joint. Scanning electron microscopy, metallographic microscopy and a micro-hardness tester were used to observe the microstructure and measure the hardness of the welded sample. Raman spectrometry and energy-dispersive spectrometry were used to measure the composition of the weldment before and after corrosion, respectively. The results show that there are the maximum micro-hardness and the densest microstructure in the welded zone compared with the other zones. In addition, α-Fe2O3 and Fe3O4 are present in the welded zone. The SVET and LEIS data indicate that the welded zone has the lowest current density and the largest impedance due to the presence of iron oxides and the densest microstructure, thus showing the excellent corrosion resistance. The relationship among microstructure, micro-hardness, chemical composition and local electrochemical behavior was discussed.

  2. Microstructural Effects on Initiation Behavior in HMX

    Science.gov (United States)

    Molek, Christopher; Welle, Eric; Hardin, Barrett; Vitarelli, Jim; Wixom, Ryan; Samuels, Philip

    Understanding the role microstructure plays on ignition and growth behavior has been the subject of a significant body of research within the detonation physics community. The pursuit of this understanding is important because safety and performance characteristics have been shown to strongly correlate to particle morphology. Historical studies have often correlated bulk powder characteristics to the performance or safety characteristics of pressed materials. We believe that a clearer and more relevant correlation is made between the pressed microstructure and the observed detonation behavior. This type of assessment is possible, as techniques now exist for the quantification of the pressed microstructures. Our talk will report on experimental efforts that correlate directly measured microstructural characteristics to initiation threshold behavior of HMX based materials. The internal microstructures were revealed using an argon ion cross-sectioning technique. This technique enabled the quantification of density and interface area of the pores within the pressed bed using methods of stereology. These bed characteristics are compared to the initiation threshold behavior of three HMX based materials using an electric gun based test method. Finally, a comparison of experimental threshold data to supporting theoretical efforts will be made.

  3. Hardmetals - microstructural design, testing and property maps

    International Nuclear Information System (INIS)

    Roebuck, B.; Gee, M.G.; Morrell, R.

    2001-01-01

    The production of WC/Co hardmetals and their analogues is considered a mature technology, however lately there has been new research results where the concept of microstructural design was used to produce alternatives to the conventional two-phase structure. This Industry is currently well served by a range of baseline established standards, which, if properly followed with good attention to correct quality procedures, will ensure consistent products. However, there are certain key properties such as corrosion, fatigue, impact wear or high temperature strength and toughness that are often measured but not always by standard tests methods. Microstructural design potential is reviewed, particularly the possibilities of performance improvement via changes in size, shape and distribution of the phases as well as recent developments in testing, specifically S-N fatigue and abrasive wear. Finally, the concept of property mapping is introduced as a tool for providing a framework for optimizing properties. Its utility in correlating performance properties and their relationships with microstructural parameters is evaluated. Two property maps are discussed: one where the property is plotted against a microstructural feature (microstructure property maps) such as WC grain size or Co binder phase content against coercivity or hardness and one where different properties, such as hardness and toughness are mapped against each other (comparative property maps). (nevyjel)

  4. The evolution of dinosaur tooth enamel microstructure.

    Science.gov (United States)

    Hwang, Sunny H

    2011-02-01

    The evolution of tooth enamel microstructure in both extinct and extant mammalian groups has been extensively documented, but is poorly known in reptiles, including dinosaurs. Previous intensive sampling of dinosaur tooth enamel microstructure revealed that: (1) the three-dimensional arrangement of enamel types and features within a tooth-the schmelzmuster-is most useful in diagnosing dinosaur clades at or around the family level; (2) enamel microstructure complexity is correlated with tooth morphology complexity and not necessarily with phylogenetic position; and (3) there is a large amount of homoplasy within Theropoda but much less within Ornithischia. In this study, the examination of the enamel microstructure of 28 additional dinosaur taxa fills in taxonomic gaps of previous studies and reinforces the aforementioned conclusions. Additionally, these new specimens reveal that within clades such as Sauropodomorpha, Neotheropoda, and Euornithopoda, the more basal taxa have simpler enamel that is a precursor to the more complex enamel of more derived taxa and that schmelzmusters evolve in a stepwise fashion. In the particularly well-sampled clade of Euornithopoda, correlations between the evolution of dental and enamel characters could be drawn. The ancestral schmelzmuster for Genasauria remains ambiguous due to the dearth of basal ornithischian teeth available for study. These new specimens provide new insights into the evolution of tooth enamel microstructure in dinosaurs, emphasizing the importance of thorough sampling within broadly inclusive clades, especially among their more basal members. © 2010 The Author. Biological Reviews © 2010 Cambridge Philosophical Society.

  5. Bimodal metal micro-nanopowders for powder injection molding

    Science.gov (United States)

    Pervikov, Aleksandr; Rodkevich, Nikolay; Glazkova, Elena; Lerner, Marat

    2017-12-01

    The paper studies a bimodal metal powder composition designed to prepare feedstock for powder injection molding, as well as microstructure and porosity of sintered pats. Two kinds of metal powder compositions are used, in particular, a mixture of micro- and nanopowders and a bimodal powder prepared with dispersion of steel wire. The feedstock is prepared by mixing a bimodal metal powder composition with acetylacetone and paraffin wax. The microstructure of the debound parts is observed by scanning electron microscopy. The sintered parts are characterized by density measurements and metallographic analysis. The technique of the metal powder composition proves to affect the characteristics of sintered parts. Nanoparticles are shown in the interstitial spaces among the microparticles upon mixing micro- and nanopowders, but the regular distribution of nanoparticles on the surface of microparticles is observed in the bimodal powder providing the reduction of the porosity of sintered parts and increasing the density to the proper density of steel.

  6. Liquid-metal embrittlement of refractory metals by molten plutonium

    International Nuclear Information System (INIS)

    Lesuer, D.R.; Bergin, J.B.; McInturff, S.A.; Kuhn, B.A.

    1980-07-01

    Embrittlement by molten plutonium of the refractory metals and alloys W-25 wt % Re, tantalum, molybdenum, and Ta-10 wt % W was studied. At 900 0 C and a strain rate of 10 -4 s -1 , the materials tested may be ranked in order of decreasing susceptibility to liquid-plutonium embrittlement as follows: molybdenum, W-25 wt % Re, Ta-10 wt % W, and tantalum. These materials exhibited a wide range in susceptibility. Embrittlement was found to exhibit a high degree of temperature and strain-rate dependence, and we present arguments that strongly support a stress-assisted, intergranular, liquid-metal corrosion mechanism. We also believe microstructure plays a key role in the extent of embrittlement. In the case of W-25 wt % Re, we have determined that a dealloying corrosion takes place in which rhenium is selectively withdrawn from the alloy

  7. Multipurpose boron carbide-aluminum composite and its manufacture via the control of the microstructure

    International Nuclear Information System (INIS)

    Pyzik, A.J.; Aksay, I.A.

    1987-01-01

    A method of making a boron carbidealuminum composite is described comprising: heating a particulate boron carbide in the presence of free carbon to 1800 0 -2250 0 C wherein the resulting boron carbide exhibits a substantially reduced reaction rate with aluminum; and reacting the boron carbide with aluminum, wherein a boron carbide-aluminum composite is formed having a microstructure including principally boron carbide and aluminum metal homogeneously distributed throughout the composite. A method is described of making a boron carbide-aluminum composite of selected ceramic and metal content and microstructure, having high fracture toughness, fracture strength and Young's modulus, and low density. It consists of: dispersing a particulate boron carbide of less than 10 micrometers particle size in water at a pH selected to maximize electrostatic repelling forces on boron carbide particle surfaces; consolidating the boron carbide into a porous compact; sintering the compact, whereby an open porous structure is retained; infilterating the compact with aluminum; and heat treating the compact, whereby a voidless composite is formed having microstructure phases

  8. Microstructural and Mechanical Study of Press Hardening of Thick Boron Steel Sheet

    Science.gov (United States)

    Pujante, J.; Garcia-Llamas, E.; Golling, S.; Casellas, D.

    2017-09-01

    Press hardening has become a staple in the production of automotive safety components, due to the combination of high mechanical properties and form complexity it offers. However, the use of press hardened components has not spread to the truck industry despite the advantages it confers, namely affordable weight reduction without the use of exotic materials, would be extremely attractive for this sector. The main reason for this is that application of press hardened components in trucks implies adapting the process to the manufacture of thick sheet metal. This introduces an additional layer of complexity, mainly due to the thermal gradients inside the material resulting in though-thickness differences in austenitization and cooling, potentially resulting in complex microstructure and gradient of mechanical properties. This work presents a preliminary study on the press hardening of thick boron steel sheet. First of all, the evolution of the sheet metal during austenitization is studied by means of dilatometry tests and by analysing the effect of furnace dwell time on grain size. Afterwards, material cooled using different cooling strategies, and therefore different effective cooling rates, is studied in terms of microstructure and mechanical properties. Initial results from finite element simulation are compared to experimental results, focusing on the phase composition in through thickness direction. Results show that industrial-equivalent cooling conditions do not lead to gradient microstructures, even in extreme scenarios involving asymmetrical cooling.

  9. Microstructure and Mechanical Properties of TIG Weld Joint of ZM5 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    QIN Ren-yao

    2016-06-01

    Full Text Available The ZM5 magnesium alloy plates were welded by TIG welding method. The microstructural characteristics and mechanical properties of ZM5 magnesium alloy joint were studied by optical microscopy, microhardness and tensile testers. The results show that the TIG weld joint of ZM5 magnesium alloy is composed of heat affected zone, partially melted zone and weld metal. The heat affected zone is consisted of primary α-Mg phase and eutectic phase that is composed of eutectic α-Mg and eutectic β-Mg17Al12 phase and mainly precipitated at grain boundaries. In the partially melted zone, the eutectic phase is not only increasingly precipitated at grain boundaries, but also dispersed in grains, and the growth of the β-Mg17Al12 phase is obviously observed. The microstructure in the weld is the typical dendritic morphology. The dendrites are considered as primary α-Mg phase, and the interdendritic regions are α+β eutectic phase. The difference in the microstructure of the heat affected zone, partially melted zone and weld results in their various microhardness values, and leads to the smaller tensile strength and ductility in the ZM5 alloy weld joint than parent metal.

  10. Investigation of microstructure in additive manufactured Inconel 625 by spatially resolved neutron transmission spectroscopy

    Science.gov (United States)

    Tremsin, Anton S.; Gao, Yan; Dial, Laura C.; Grazzi, Francesco; Shinohara, Takenao

    2016-01-01

    Abstract Non-destructive testing techniques based on neutron imaging and diffraction can provide information on the internal structure of relatively thick metal samples (up to several cm), which are opaque to other conventional non-destructive methods. Spatially resolved neutron transmission spectroscopy is an extension of traditional neutron radiography, where multiple images are acquired simultaneously, each corresponding to a narrow range of energy. The analysis of transmission spectra enables studies of bulk microstructures at the spatial resolution comparable to the detector pixel. In this study we demonstrate the possibility of imaging (with ~100 μm resolution) distribution of some microstructure properties, such as residual strain, texture, voids and impurities in Inconel 625 samples manufactured with an additive manufacturing method called direct metal laser melting (DMLM). Although this imaging technique can be implemented only in a few large-scale facilities, it can be a valuable tool for optimization of additive manufacturing techniques and materials and for correlating bulk microstructure properties to manufacturing process parameters. In addition, the experimental strain distribution can help validate finite element models which many industries use to predict the residual stress distributions in additive manufactured components. PMID:27877885

  11. Investigation of microstructure in additive manufactured Inconel 625 by spatially resolved neutron transmission spectroscopy.

    Science.gov (United States)

    Tremsin, Anton S; Gao, Yan; Dial, Laura C; Grazzi, Francesco; Shinohara, Takenao

    2016-01-01

    Non-destructive testing techniques based on neutron imaging and diffraction can provide information on the internal structure of relatively thick metal samples (up to several cm), which are opaque to other conventional non-destructive methods. Spatially resolved neutron transmission spectroscopy is an extension of traditional neutron radiography, where multiple images are acquired simultaneously, each corresponding to a narrow range of energy. The analysis of transmission spectra enables studies of bulk microstructures at the spatial resolution comparable to the detector pixel. In this study we demonstrate the possibility of imaging (with ~100 μm resolution) distribution of some microstructure properties, such as residual strain, texture, voids and impurities in Inconel 625 samples manufactured with an additive manufacturing method called direct metal laser melting (DMLM). Although this imaging technique can be implemented only in a few large-scale facilities, it can be a valuable tool for optimization of additive manufacturing techniques and materials and for correlating bulk microstructure properties to manufacturing process parameters. In addition, the experimental strain distribution can help validate finite element models which many industries use to predict the residual stress distributions in additive manufactured components.

  12. Evolution of microstructure of U-Mo alloys in as cast and sintered forms

    International Nuclear Information System (INIS)

    Sinha, V.P.; Hegde, P.V.; Prasad, G.J.; Kamath, H.S.; Dey, G.K.

    2009-01-01

    Over the years U 3 Si 2 compound dispersed in aluminium matrix has been successfully used as potential Low Enriched Uranium (LEU 235 ) base dispersion fuel in new research and test reactors and also for converting High Enriched Uranium (HEU > 85% U 235 ) cores to LEU in most of the existing research and test reactors. The maximum density achievable with U 3 Si 2 -AI dispersion fuel is around 4.8 g U cm -3 . To achieve a uranium density of 8.0 to 9.0 g U cm -3 in dispersion fuel with aluminium as matrix material, it is required to use γ-stabilized uranium metal powders. At Metallic Fuels Division, R and D efforts are on to develop these high density uranium alloys. Molybdenum plays a crucial role in metastabilising the γ-phase of uranium at room temperature which is very much evident when we see the microstructures of different U-Mo alloys with varying molybdenum concentration as solute atom. The paper describes the role of molybdenum in imparting metastability in U-Mo alloys from their microstructures in as cast and sintered forms. The paper also covers the role of tailored microstructure in U-Mo alloy for the purpose of hydriding and dehydriding treatment to generate alloy powders. (author)

  13. Microstructured optical fibers for gas sensing systems

    Energy Technology Data Exchange (ETDEWEB)

    Challener, William Albert; Choudhury, Niloy; Palit, Sabarni

    2017-10-17

    Microstructured optical fiber (MOF) includes a cladding extending a length between first and second ends. The cladding includes an inner porous microstructure that at least partially surrounds a hollow core. A perimeter contour of the hollow core has a non-uniform radial distance from a center axis of the cladding such that first segments of the cladding along the perimeter contour have a shorter radial distance from the center axis relative to second segments of the cladding along the perimeter contour. The cladding receives and propagates light energy through the hollow core, and the inner porous microstructure substantially confines the light energy within the hollow core. The cladding defines at least one port hole that extends radially from an exterior surface of the cladding to the hollow core. Each port hole penetrates the perimeter contour of the hollow core through one of the second segments of the cladding.

  14. Microstructural Characterization of Next Generation Nuclear Graphites

    Energy Technology Data Exchange (ETDEWEB)

    Karthik Chinnathambi; Joshua Kane; Darryl P. Butt; William E. Windes; Rick Ubic

    2012-04-01

    This article reports the microstructural characteristics of various petroleum and pitch based nuclear graphites (IG-110, NBG-18, and PCEA) that are of interest to the next generation nuclear plant program. Bright-field transmission electron microscopy imaging was used to identify and understand the different features constituting the microstructure of nuclear graphite such as the filler particles, microcracks, binder phase, rosette-shaped quinoline insoluble (QI) particles, chaotic structures, and turbostratic graphite phase. The dimensions of microcracks were found to vary from a few nanometers to tens of microns. Furthermore, the microcracks were found to be filled with amorphous carbon of unknown origin. The pitch coke based graphite (NBG-18) was found to contain higher concentration of binder phase constituting QI particles as well as chaotic structures. The turbostratic graphite, present in all of the grades, was identified through their elliptical diffraction patterns. The difference in the microstructure has been analyzed in view of their processing conditions.

  15. Modeling of Microstructure Evolution During Alloy Solidification

    Science.gov (United States)

    Zhu, Mingfang; Pan, Shiyan; Sun, Dongke

    In recent years, considerable advances have been achieved in the numerical modeling of microstructure evolution during solidification. This paper presents the models based on the cellular automaton (CA) technique and lattice Boltzmann method (LBM), which can reproduce a wide variety of solidification microstructure features observed experimentally with an acceptable computational efficiency. The capabilities of the models are addressed by presenting representative examples encompassing a broad variety of issues, such as the evolution of dendritic structure and microsegregation in two and three dimensions, dendritic growth in the presence of convection, divorced eutectic solidification of spheroidal graphite irons, and gas porosity formation. The simulations offer insights into the underlying physics of microstructure formation during alloy solidification.

  16. Diffraction analysis of the microstructure of materials

    CERN Document Server

    Scardi, Paolo

    2004-01-01

    Diffraction Analysis of the Microstructure of Materials provides an overview of diffraction methods applied to the analysis of the microstructure of materials. Since crystallite size and the presence of lattice defects have a decisive influence on the properties of many engineering materials, information about this microstructure is of vital importance in developing and assessing materials for practical applications. The most powerful and usually non-destructive evaluation techniques available are X-ray and neutron diffraction. The book details, among other things, diffraction-line broadening methods for determining crystallite size and atomic-scale strain due, e.g. to dislocations, and methods for the analysis of residual (macroscale) stress. The book assumes only a basic knowledge of solid-state physics and supplies readers sufficient information to apply the methods themselves.

  17. Improved measurement of thermal effects on microstructure

    Science.gov (United States)

    Rastani, Mansur

    1993-01-01

    The objectives were to introduce a simple methodology which could be used to replace the time-consuming and expensive conventional methods of metallographic and quantitative analysis of thermal treatment effect on microstructure. Metallurgical analysis continually calls for the evaluation of thermal treatment effects on microstructure. This commonly demands metallographic sample preparation and microscopic examination, which are time absorbing and costly. These drawbacks are burdensome when large numbers of samples must be levied fast. Mechanical testing can sometimes be substituted, but sample size and shape frequently make these methods impractical. The experiment described here is ideal for the microstructural evaluation of lamp filaments and other wire samples such as copper wire which can be conveniently coiled.

  18. Microstructural evolution of castable during firing

    International Nuclear Information System (INIS)

    Santos, E.M.B.; Ribeiro, S.

    2011-01-01

    Castable are materials used for high temperature industrial applications, containing one or more binding agents, aggregates and additives. Calcium aluminate cement (CAC) is one of the most used binding agents, mainly due to his abundance, low cost, refractoriness and high mechanical and chemical resistance. During high temperature processes, these materials exhibit microstructural evolution that changes their properties and affect the performance. The purpose of this work was to study the microstructural changes presented by a castable, containing CAC and alumina aggregates, during heat treatment. For that, was used X-ray diffraction, thermal analyses, electron microscopy and energy dispersive spectroscopy to characterize concretes after heat treatment up to 1000 deg C. The results allowed to understand the microstructural changes at high temperature and its influence in mechanical properties of the castable. (author)

  19. Microstructured extremely thin absorber solar cells

    DEFF Research Database (Denmark)

    Biancardo, Matteo; Krebs, Frederik C

    2007-01-01

    In this paper we present the realization of extremely thin absorber (ETA) solar cells employing conductive glass substrates functionalized with TiO2 microstructures produced by embossing. Nanocrystalline or compact TiO2 films on Indium doped tin oxide (ITO) glass substrates were embossed by press......In this paper we present the realization of extremely thin absorber (ETA) solar cells employing conductive glass substrates functionalized with TiO2 microstructures produced by embossing. Nanocrystalline or compact TiO2 films on Indium doped tin oxide (ITO) glass substrates were embossed...... by pressing a silicon stamp containing a mu m size raised grid structure into the TiO2 by use of a hydraulic press (1 ton/50 cm(2)). The performance of these microstructured substrates in a ETA cell sensitized by a thermally evaporated or chemical bath deposited PbS film and completed by a PEDOT:PSS hole...

  20. Microstructure evolution of titanium after tensile test

    International Nuclear Information System (INIS)

    Wronski, S.; Wierzbanowski, K.; Jędrychowski, M.; Tarasiuk, J; Wronski, M.; Baczmanski, A.; Bacroix, B.

    2016-01-01

    The qualitative and quantitative behavior of titanium T40 during tensile loading with a special emphasis on the presence of deformation twins in the observed microstructures is described. The samples for tensile tests were cut out from the rolled titanium sheet along the rolling and transverse directions. Several microstructure maps were determined using Electron Backscatter Diffraction technique (EBSD). These data were used to obtain crystallographic textures, misorientation distributions, grain size, twin boundary length, grain orientation spread, low and high angle boundary fractions and Schmid and Taylor factors. The deformation mechanisms and microstructure characteristics are different in the samples stretched along rolling and transverse directions. A strong appearance of tensile twins was observed in the samples deformed along transverse direction. On the other hand, more frequent subgrain formation and higher orientation spread was observed in the sample deformed along rolling direction, which caused’‘orientation blurring’ leading to an increase of grain size with deformation, as determined from OIM analysis.