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Sample records for metal microstructures process-microstructure-property

  1. Processing-Microstructure-Property Relationships in Advanced Intermetallics

    National Research Council Canada - National Science Library

    Hardwick, D

    1998-01-01

    ..., Ti-48Al-0.2B and Ti-48Al-2Mo-0.2B. Hot working of materials that had undergone an homogenization heat treatment resulted in the breakup of the initial fully lamellar microstructures into isolated islands of lamellae surrounded by fine...

  2. A Short review on wrought austenitic stainless steels at high temperatures: processing, microstructure, properties and performance

    Directory of Open Access Journals (Sweden)

    Ronald Lesley Plaut

    2007-12-01

    Full Text Available Wrought austenitic stainless steels are widely used in high temperature applications. This short review discusses initially the processing of this class of steels, with emphasis on solidification and hot working behavior. Following, a brief summary is made on the precipitation behavior and the numerous phases that may appear in their microstructures. Creep and oxidation resistance are, then, briefly discussed, and finalizing their performance is compared with other high temperature metallic materials.

  3. Processing microstructure property correlation of porous Ni-YSZ cermets anode for SOFC application

    International Nuclear Information System (INIS)

    Pratihar, Swadesh K.; Dassharma, A.; Maiti, H.S.

    2005-01-01

    The present paper investigates microstructural properties and electrical conductivity of cermets prepared by a solid-state technique, a liquid-dispersion technique and a novel electroless coating technique. The Ni-YSZ processed through different techniques shows varying temperature-conductivity behaviour. The cermets synthesised by electroless coating were found to be electronically conducting with 20 vol% nickel, which is substantially lower than that normally reported. The conductivity of Ni-YSZ cermets was found highest for the samples prepared by an electroless coating technique and lowest for the samples prepared by a solid-state technique, the samples prepared from liquid-dispersion show an intermediate value for a constant nickel content. The variation in electrical conductivity has been well explained from the microstructure of the samples

  4. The NBS: Processing/Microstructure/Property Relationships in 2024 Aluminum Alloy Plates

    Science.gov (United States)

    Ives, L. K.; Swartzendruber, W. J.; Boettinger, W. J.; Rosen, M.; Ridder, S. D.

    1983-01-01

    As received plates of 2024 aluminum alloy were examined. Topics covered include: solidification segregation studies; microsegregation and macrosegregation in laboratory and commercially cast ingots; C-curves and nondestructive evaluation; time-temperature precipitation diagrams and the relationships between mechanical properties and NDE measurements; transmission electron microscopy studies; the relationship between microstructure and properties; ultrasonic characterization; eddy-current conductivity characterization; the study of aging process by means of dynamic eddy current measurements; and Heat flow-property predictions, property degradations due to improve quench from the solution heat treatment temperature.

  5. Engineering of Metal Microstructures; Process-Microstructure-Property Relationships for Electrodeposits

    DEFF Research Database (Denmark)

    Jensen, Jens Dahl

    2002-01-01

    and concentration of additives, current density, and mass transport. The grown films were analysed by a variety of characterisation techniques - including optical light microscopy, electron microscopy, atomic force microscopy, X-ray diffraction, thin film tensile testing, and nano-indentation. Studies of anomalous...... introduced in the deposits with the use of sodium-saccharin, which led to embrittlement of the deposits. By using ultrasonic streaming near the cathode during electrodeposition in the Watts type electrolyte, improved material distribution in machined 3-dimensional groove geometries was observed...

  6. Electrochemically Deposited Nickel Membranes; Process-Microstructure-Property Relationships

    DEFF Research Database (Denmark)

    Jensen, Jens Dahl; Pantleon, Karen; Somers, Marcel A.J.

    2003-01-01

    This paper reports on the manufacturing, surface morphology, internal structure and mechanical properties of Ni-foils used as membranes in reference-microphones. Two types of foils, referred to as S-type and 0-type foils, were electrochemically deposited from a Watts-type electrolyte, with (S...

  7. Processing-Microstructure-Property Relationships for Cold Spray Powder Deposition of Al-Cu Alloys

    Science.gov (United States)

    2015-06-01

    Champagne [18]. The simulations were completed to compare the simulated particle exit velocities versus the measured particle exit velocities. In...620 m/s to 670 m/s [39]. V. Champagne states that for pure aluminum, an acceptable critical velocity for the deposition of pure aluminum is anything...Materials and Processess, vol. 168, no. 5, pp. 53–55, May 2010. [3] V. K. Champagne and P. F. Leyman, “Cold Spray Process Development for the Reclamation

  8. Fabrication of metallic microstructures by micromolding nanoparticles

    Science.gov (United States)

    Morales, Alfredo M.; Winter, Michael R.; Domeier, Linda A.; Allan, Shawn M.; Skala, Dawn M.

    2002-01-01

    A method is provided for fabricating metallic microstructures, i.e., microcomponents of micron or submicron dimensions. A molding composition is prepared containing an optional binder and nanometer size (1 to 1000 nm in diameter) metallic particles. A mold, such as a lithographically patterned mold, preferably a LIGA or a negative photoresist mold, is filled with the molding composition and compressed. The resulting microstructures are then removed from the mold and the resulting metallic microstructures so provided are then sintered.

  9. Fabrication and Microstructure of Metal-Metal Syntactic Foams

    National Research Council Canada - National Science Library

    Nadler, J

    1998-01-01

    .... The composite microstructure consists of thin-wall, hollow Fe-Cr stainless steel spheres cast in various metal matrices including aluminum alloys 6061, 7075, 413, magnesium alloy AZ31B, and unalloyed...

  10. Microstructured metal molds fabricated via investment casting

    International Nuclear Information System (INIS)

    Cannon, Andrew H; King, William P

    2010-01-01

    This paper describes an investment casting process to produce aluminum molds having integrated microstructures. Unlike conventional micromolding tools, the aluminum mold was large and had complex curved surfaces. The aluminum was cast from curved microstructured ceramic molds which were themselves cast from curved microstructured rubber. The aluminum microstructures had an aspect ratio of 1:1 and sizes ranging from 25 to 50 µm. Many structures were successfully cast into the aluminum with excellent replication fidelity, including circular, square and triangular holes. We demonstrate molding of large, curved surfaces having surface microstructures using the aluminum mold.

  11. Casting metal microstructures from a flexible and reusable mold

    International Nuclear Information System (INIS)

    Cannon, Andrew H; King, William P

    2009-01-01

    This paper describes casting-based microfabrication of metal microstructures and nanostructures. The metal was cast into flexible silicone molds which were themselves cast from microfabricated silicon templates. Microcasting is demonstrated in two metal alloys of melting temperature 70 °C or 138 °C. Many structures were successfully cast into the metal with excellent replication fidelity, including ridges with periodicity 400 nm and holes or pillars with diameter in the range 10–100 µm and aspect ratio up to 2:1. The flexibility of the silicone mold permits casting of curved surfaces, which we demonstrate by fabricating a cylindrical metal roller of diameter 8 mm covered with microstructures. The metal microstructures can be in turn used as a reusable molding tool

  12. Inkjet Printing of 3D Metallic Silver Complex Microstructures

    NARCIS (Netherlands)

    Wits, Wessel Willems; Sridhar, Ashok; Dimitrov, D.

    2010-01-01

    To broaden the scope of inkjet printing, this paper focuses on printing of an organic silver complex ink on glass substrates towards the fabrication of metallic 3D microstructures. The droplet formation sequence of the inkjet printer is optimised to print continuous layers of metal. A brief

  13. Microstructured liquid metal electron and ion sources (MILMES/MILMIS)

    Energy Technology Data Exchange (ETDEWEB)

    Mitterauer, J [Technische Universitaet Wien (Austria). Institut fuer Allgemeine Elektrotechnik und Elektronik

    1997-12-31

    Ion or electron beams can be emitted from liquid metal wetted needles, or from capillaries or slits into which the liquid metal is allowed to flow. Large-area liquid metal field emission sources have been proposed recently, using either two-dimensional, regular arrays of cones or capillaries, or even a substrate with an intrinsically microstructured surface covered by a liquid metal film. This latter concept has been realized in a pilot experiment by in situ wicking and wetting of a porous sintered metal disc. Microstructured liquid metal ion or electron sources are capable of operating in a pulsed mode at a current level which is orders of magnitude above that for steady-state operation. (author). 3 figs., 10 refs.

  14. Local microstructure and flow stress in deformed metals

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Hansen, Niels; Nielsen, Chris Valentin

    2017-01-01

    The microstructure and flow stress of metals are related through many well-known strength-structure relationships based on structural parameters, where grain size and dislocation density are examples. In heterogeneous structures, the local stress and strain are important as they will affect...... the bulk properties. A microstructural method is presented which allows the local stress in a deformed metal to be estimated based on microstructural parameters determined by an EBSD analysis. These parameters are the average spacing of deformation introduced boundaries and the fraction of high angle...... boundaries. The method is demonstrated for two heterogeneous structures: (i) a gradient (sub)surface structure in steel deformed by shot peening; (ii) a heterogeneous structure introduced by friction between a tool and a workpiece of aluminum. Flow stress data are calculated based on the microstructural...

  15. 3D Microstructure Modeling of Porous Metal Filters

    Czech Academy of Sciences Publication Activity Database

    Hejtmánek, Vladimír; Čapek, M.

    2012-01-01

    Roč. 2, č. 3 (2012), s. 344-352 ISSN 2075-4701. [International Conference on Porous Metals and Metallic Foams /7./. Busan, 18.09.2011-21.09.2011] R&D Projects: GA ČR(CZ) GAP204/11/1206; GA ČR GA203/09/1353 Institutional support: RVO:67985858 Keywords : porous metal filter * stochastic reconstruction * microstructural descriptors Subject RIV: CF - Physical ; Theoretical Chemistry

  16. An investigation of the microstructures and properties of metal inert ...

    Indian Academy of Sciences (India)

    Abstract. Two different types of welds, Metal Inert Gas (MIG) and Friction Stir. Welding (FSW), have been used to weld aluminum alloy 5083. The microstructure of the welds, including the nugget zone and heat affected zone, has been compared in these two methods using optical microscopy. The mechanical properties of ...

  17. Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

    Science.gov (United States)

    Dong, Lei; Schneider, Judy

    2009-01-01

    The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

  18. Artificial Microstructures to Investigate Microstructure-Property Relationships in Metallic Glasses

    Science.gov (United States)

    Sarac, Baran

    Technology has evolved rapidly within the last decade, and the demand for higher performance materials has risen exponentially. To meet this demand, novel materials with advanced microstructures have been developed and are currently in use. However, the already complex microstructure of technological relevant materials imposes a limit for currently used development strategies for materials with optimized properties. For this reason, a strategy to correlate microstructure features with properties is still lacking. Computer simulations are challenged due to the computing size required to analyze multi-scale characteristics of complex materials, which is orders of magnitude higher than today's state of the art. To address these challenges, we introduced a novel strategy to investigate microstructure-property relationships. We call this strategy "artificial microstructure approach", which allows us to individually and independently control microstructural features. By this approach, we defined a new way of analyzing complex microstructures, where microstructural second phase features were precisely varied over a wide range. The artificial microstructures were fabricated by the combination of lithography and thermoplastic forming (TPF), and subsequently characterized under different loading conditions. Because of the suitability and interesting properties of metallic glasses, we proposed to use this toolbox to investigate the different deformation modes in cellular structures and toughening mechanism in metallic glass (MG) composites. This study helped us understand how to combine the unique properties of metallic glasses such as high strength, elasticity, and thermoplastic processing ability with plasticity generated from heterostructures of metallic glasses. It has been widely accepted that metallic glass composites are very complex, and a broad range of contributions have been suggested to explain the toughening mechanism. This includes the shear modulus, morphology

  19. Microstructure-Based Counterfeit Detection in Metal Part Manufacturing

    Science.gov (United States)

    Dachowicz, Adam; Chaduvula, Siva Chaitanya; Atallah, Mikhail; Panchal, Jitesh H.

    2017-11-01

    Counterfeiting in metal part manufacturing has become a major global concern. Although significant effort has been made in detecting the implementation of such counterfeits, modern approaches suffer from high expense during production, invasiveness during manufacture, and unreliability in practice if parts are damaged during use. In this paper, a practical microstructure-based counterfeit detection methodology is proposed, which draws on inherent randomness present in the microstructure as a result of the manufacturing process. An optical Physically Unclonable Function (PUF) protocol is developed which takes a micrograph as input and outputs a compact, unique string representation of the micrograph. The uniqueness of the outputs and their robustness to moderate wear and tear is demonstrated by application of the methodology to brass samples. The protocol is shown to have good discriminatory power even between samples manufactured in the same batch, and runs on the order of several seconds per part on inexpensive machines.

  20. Ultrasonic characterization of microstructure in powder metal alloy

    Science.gov (United States)

    Tittmann, B. R.; Ahlberg, L. A.; Fertig, K.

    1986-01-01

    The ultrasonic wave propagation characteristics were measured for IN-100, a powder metallurgy alloy used for aircraft engine components. This material was as a model system for testing the feasibility of characterizing the microstructure of a variety of inhomogeneous media including powder metals, ceramics, castings and components. The data were obtained for a frequency range from about 2 to 20 MHz and were statistically averaged over numerous volume elements of the samples. Micrographical examination provided size and number distributions for grain and pore structure. The results showed that the predominant source for the ultrasonic attenuation and backscatter was a dense (approx. 100/cubic mm) distribution of small micropores (approx. 10 micron radius). Two samples with different micropore densities were studied in detail to test the feasibility of calculating from observed microstructural parameters the frequency dependence of the microstructural backscatter in the regime for which the wavelength is much larger than the size of the individual scattering centers. Excellent agreement was found between predicted and observed values so as to demonstrate the feasibility of solving the forward problem. The results suggest a way towards the nondestructive detection and characterization of anomalous distributions of micropores when conventional ultrasonic imaging is difficult. The findings are potentially significant toward the application of the early detection of porosity during the materials fabrication process and after manufacturing of potential sites for stress induced void coalescence leading to crack initiation and subsequent failure.

  1. Synthesis, microstructure, and physical properties of metallic barcode nanowires

    Science.gov (United States)

    Park, Bum Chul; Kim, Young Keun

    2017-05-01

    With rapid progress in nanotechnology, nanostructured materials have come closer to our life. Single-component nanowires are actively investigated because of their novel properties, attributed to their nanoscale dimensions and adjustable aspect ratio, but their technical limitations cannot be resolved easily. Heterostructured nanomaterials gained attention as alternatives because they can improve the existing single-component structure or add new functions to it. Among them, barcode nanowires (BNWs), comprising at least two different functional segments, can perform multiple functions for use in biomedical sensors, information encoding and security, and catalysts. BNW applications require reliable response to the external field. Hence, researchers have been attempting to improve the reliability of synthesis and regulate the properties precisely. This article highlights the recent progress and prospects for the synthesis, properties, and applications of metallic BNWs with focus on the dependence of the magnetic, optical, and mechanical properties on material, composition, shape, and microstructure.

  2. Microstructure and toughness of ferritic weld metal of hyperbaric welded joints

    International Nuclear Information System (INIS)

    Mueller, L.

    1988-01-01

    In the present work ferritic weld metals of hyperbaric MIG/MAG welds with pressures up to 100 bar were examined. As a result of the pressure, interactions with the shielding gas, the filler metal as well as with the welding parameters had to be expected and were consequently included in the analysis. Investigation was focused on the influence of these parameters on the chemical composition of the weld metals, the microstructure and toughness behaviour, including fracture mechanics test. Using quantitative microstructural analysis as well as fractography a correlation between microstructure and toughness has been shown. (orig.) [de

  3. Microstructure-based approach for predicting crack initiation and early growth in metals.

    Energy Technology Data Exchange (ETDEWEB)

    Cox, James V.; Emery, John M.; Brewer, Luke N.; Reedy, Earl David, Jr.; Puskar, Joseph David; Bartel, Timothy James; Dingreville, Remi P. M.; Foulk, James W., III; Battaile, Corbett Chandler; Boyce, Brad Lee

    2009-09-01

    Fatigue cracking in metals has been and is an area of great importance to the science and technology of structural materials for quite some time. The earliest stages of fatigue crack nucleation and growth are dominated by the microstructure and yet few models are able to predict the fatigue behavior during these stages because of a lack of microstructural physics in the models. This program has developed several new simulation tools to increase the microstructural physics available for fatigue prediction. In addition, this program has extended and developed microscale experimental methods to allow the validation of new microstructural models for deformation in metals. We have applied these developments to fatigue experiments in metals where the microstructure has been intentionally varied.

  4. The role of deformation microstructure in recovery and recrystallization of heavily strained metals

    DEFF Research Database (Denmark)

    Hansen, Niels

    2012-01-01

    Metals deformed to high and ultrahigh strains are characterized by a nanoscale microstructure, a large fraction of high angle boundaries and a high dislocation density. Another characteristic of such a microstructure is a large stored energy that combines elastic energy due to dislocations and bo...

  5. The effects of microstructure on crack initiation in liquid-metal environments

    CSIR Research Space (South Africa)

    Fernandes, PJL

    1997-09-01

    Full Text Available Liquid-metal-induced embrittlement under tensile test conditions is identified by the existence of a characteristic ductility trough. In this study, the effect of molten gallium on the behaviour of two brass alloys with different microstructures...

  6. Design and In-Situ Processing of Metal-Ceramic and Ceramic-Ceramic Microstructures

    National Research Council Canada - National Science Library

    Sass, Stephen

    1997-01-01

    .... Metal-ceramic microstructures have been synthesized in situ by a variety of novel processing techniques, including the partial reduction of oxide compounds and displacement reactions and sol-gel...

  7. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    Science.gov (United States)

    2013-05-01

    H.K.D.H. Bhadeshia, A Model for the Microstruc- ture of Some Advanced Bainitic Steels , Mater. Trans., 1991, 32, p 689–696 19. G.J. Davies and J.G. Garland...REPORT Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding 14. ABSTRACT 16. SECURITY...Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding Report Title ABSTRACT A fully coupled (two-way

  8. Evolution of microstructure in face centered cubic metals during irradiation: A review

    International Nuclear Information System (INIS)

    Garner, F.A.

    1993-06-01

    When fcc metals and alloys are irradiated at elevated temperatures, they tend to evolve toward saturation microstructures that are independent of the starting state of the metal and the early details of irradiation history. This leads to property changes and rates of dimensional change that also eventually become independent of the starting state. The evolution of microstructure in complex alloys, especially during the transient regime, is usually determined by the complex interaction of many microstructural and microchemical processes. The more complex the alloy, the more difficult it is to-identify and define the separate influence of each participating mechanism. The use of irradiation studies conducted on simple metals or model alloys assists in understanding the behavior of alloys of engineering relevance. A review of such studies shows that a number of prevailing perceptions of radiation-induced microstructural evolution are not universally correct

  9. Influence of laser power on microstructure of laser metal deposited 17-4 ph stainless steel

    CSIR Research Space (South Africa)

    Adeyemi, AA

    2017-09-01

    Full Text Available The influence of laser power on the microstructure of 17-4 PH stainless steel produced by laser metal deposition was investigated. Multiple-trackof 17-4 stainless steel powder was deposited on 316 stainless steel substrate using laser metal...

  10. Weld metal microstructures of hardfacing deposits produced by self-shielded flux-cored arc welding

    International Nuclear Information System (INIS)

    Dumovic, M.; Monaghan, B.J.; Li, H.; Norrish, J.; Dunne, D.P.

    2015-01-01

    The molten pool weld produced during self-shielded flux-cored arc welding (SSFCAW) is protected from gas porosity arising from oxygen and nitrogen by reaction ('killing') of these gases by aluminium. However, residual Al can result in mixed micro-structures of δ-ferrite, martensite and bainite in hardfacing weld metals produced by SSFCAW and therefore, microstructural control can be an issue for hardfacing weld repair. The effect of the residual Al content on weld metal micro-structure has been examined using thermodynamic modeling and dilatometric analysis. It is concluded that the typical Al content of about 1 wt% promotes δ-ferrite formation at the expense of austenite and its martensitic/bainitic product phase(s), thereby compromising the wear resistance of the hardfacing deposit. This paper also demonstrates how the development of a Schaeffler-type diagram for predicting the weld metal micro-structure can provide guidance on weld filler metal design to produce the optimum microstructure for industrial hardfacing applications.

  11. Microstructure and mechanical properties of a novel β titanium metallic composite by selective laser melting

    International Nuclear Information System (INIS)

    Vrancken, B.; Thijs, L.; Kruth, J.-P.; Van Humbeeck, J.

    2014-01-01

    Selective laser melting (SLM) is an additive manufacturing process in which functional, complex parts are produced by selectively melting consecutive layers of powder with a laser beam. This flexibility enables the exploration of a wide spectrum of possibilities in creating novel alloys or even metal–metal composites with unique microstructures. In this research, Ti6Al4V-ELI powder was mixed with 10 wt.% Mo powder. In contrast to the fully α′ microstructure of Ti6Al4V after SLM, the novel microstructure consists of a β titanium matrix with randomly dispersed pure Mo particles, as observed by light optical microscopy, scanning electron microscopy and X-ray diffraction. Most importantly, the solidification mechanism changes from planar to cellular mode. Microstructures after heat treatment indicate that the β phase is metastable and locate the β transus at ∼900 °C, and tensile properties are equal to or better than conventional β titanium alloys

  12. Effect of Microstructure on Hydrogen Diffusion in Weld and API X52 Pipeline Steel Base Metals under Cathodic Protection

    Directory of Open Access Journals (Sweden)

    R. C. Souza

    2017-01-01

    Full Text Available The aim of this research was to evaluate the influence of microstructure on hydrogen permeation of weld and API X52 base metal under cathodic protection. The microstructures analyzed were of the API X52, as received, quenched, and annealed, and the welded zone. The test was performed in base metal (BM, quenched base metal (QBM, annealed base metal (ABM, and weld metal (WM. Hydrogen permeation flows were evaluated using electrochemical tests in a Devanathan cell. The potentiodynamic polarization curves were carried out to evaluate the corrosion resistance of each microstructure. All tests were carried out in synthetic soil solutions NS4 and NS4 + sodium thiosulfate at 25°C. The sodium thiosulfate was used to simulate sulfate reduction bacteria (SRB. Through polarization, assays established that the microstructure does not influence the corrosion resistance. The permeation tests showed that weld metal had lower hydrogen flow than base metal as received, quenched, and annealed.

  13. Determination of parameters of microstructural inhomogeneity of metal deformation by the method of modelling

    International Nuclear Information System (INIS)

    Kornienko, V.T.

    1991-01-01

    A method is suggested to estimate microstructural non-uniformity of deformation in metals by means of modelling. This method includes measurement of deformation in metals by small-dimensioned dividing grid cells as well as calculation of parameters by means of model representation of microdeformation distribution. It is shown that the method of modelling gives an opportunity to objectively estimate deformation non-uniformity in metals irrespective of the selected dimension of a dividing grid cells. New structural characteristics: base and wave of variations, reflecting a degree of dividing or uniting grains in metals according to the non-uniformity of deformation are introduced

  14. On the microstructure analysis of FSW joints of aluminium components made via direct metal laser sintering

    Science.gov (United States)

    Scherillo, Fabio; Astarita, Antonello; di Martino, Daniela; Contaldi, Vincenzo; di Matteo, Luca; di Petta, Paolo; Casarin, Renzo; Squillace, Antonino; Langella, Antonio

    2017-10-01

    Additive Manufacturing (AM), applied to metal industry, is a family of processes that allow complex shape components to be realized from raw materials in the form of powders. The compaction of the powders can be achieved by local melting of the powder bed or by solid state sintering. Direct Metal Laser Sintering (DMLS) is an additive manufacturing process in which a focalized laser beam is the heat source that allows the powders to be compacted. By DMLS it is possible to realize complex shape components. One of the limits of DMLS, as for every additive layer manufacturing techniques, is the unfeasibility to realize large dimension parts. Due to this limit the study of joining process of parts made via ALM is of great interest. One of the most promising options is the Friction Stir Welding (FSW), a solid state welding technique that has been proven to be very effective in the welding of metals difficult to weld, above all aluminium alloys. Since FSW is a solid-state technique, the microstructure of the various zone of the weld bead depends not only by the process itself but also by the parent microstruct ure of the parts to be welded. Furthermore, parts made of aluminium alloy via DMLS have a particular microstructure that is the result of repeated severe thermal cycles. In the present work the authors, starting from the description of the parent microstructure of parts made of AlSi10Mg aluminium alloy, study the microstructure evolution occurred within the joint made by Friction Stir Welding, analysing in details the microstructure of the main well recognized zone of the weld bead. The structure of the parent material is characterized by the presence of melting pools with a very fine microstructure. In the joint the recrystallization, the grain refinement and, above all, the redistribution of intermetallic phases occurs, resulting in an homogenization of the microstructure and in an increase of micro hardness.

  15. Electrochemical synthesis of metallic microstructures using etched ion tracks in nuclear track filters

    International Nuclear Information System (INIS)

    Sanjeev Kumar; Shyam Kumar; Rajesh Kumar; Chakravarti, K.

    2004-01-01

    Interest in nano/microstructures results from their numerous potential applications in various areas such as materials and biomedical sciences, electronics, optics, magnetism, energy storage and electrochemistry. Materials with micro/nanoscopic dimensions not only have potential technological applications in areas such as device technology and drug delivery, but also are of fundamental interest in that the properties of a material can change in this regime of transition between the bulk and molecular scales. Electrodeposition is a versatile technique combining low processing cost with ambient conditions that can be used to prepare metallic, polymeric and semiconducting microstructures. In the present work ion track membranes of Makrofol (KG) have been used as templates for synthesis of metallic microstructures using the technique of electrodeposition. (author)

  16. The microstructural origin of strain hardening in two-dimensional open-cell metal foams

    NARCIS (Netherlands)

    Mangipudi, K. R.; van Buuren, S. W.; Onck, P. R.

    2010-01-01

    This paper aims at elucidating the microstructural origin of strain hardening in open-cell metal foams. We have developed a multiscale model that allows to study the development of plasticity at two length scales: (i) the development of plastic zones inside individual struts (microscopic scale) and

  17. Homogenization of steady-state creep of porous metals using three-dimensional microstructural reconstructions

    DEFF Research Database (Denmark)

    Kwok, Kawai; Boccaccini, Dino; Persson, Åsa Helen

    2016-01-01

    The effective steady-state creep response of porous metals is studied by numerical homogenization and analytical modeling in this paper. The numerical homogenization is based on finite element models of three-dimensional microstructures directly reconstructed from tomographic images. The effects ...... model, and closely matched by the Gibson-Ashby compression and the Ramakrishnan-Arunchalam creep models. [All rights reserved Elsevier]....

  18. Microstructure and microhardness of 17-4 PH stainless steel made by laser metal deposition

    CSIR Research Space (South Africa)

    Bayode, A

    2016-10-01

    Full Text Available variety of metallic powders. This paper investigates the evolving properties of laser deposited 17-4PH stainless steel. The microstructure was martensitic with a dendritic structure. The average microhardness of the samples was found to be less than...

  19. 3D Microstructure Modeling of Porous Metal Filters

    Directory of Open Access Journals (Sweden)

    Vladimír Hejtmánek

    2012-09-01

    Full Text Available The contribution presents a modified method of stochastic reconstruction of two porous stainless-steel filters. The description of their microstructures was based on a combination of the two-point probability function for the void phase and the lineal-path functions for the void and solid phases. The method of stochastic reconstruction based on simulated annealing was capable of reproducing good connectivity of both phases, which was confirmed by calculating descriptors of the local porosity theory. Theoretical values of permeability were compared with their experimental counterparts measured by means of quasi-stationary permeation of four inert gases.

  20. An investigation of the microstructures and properties of metal inert ...

    Indian Academy of Sciences (India)

    Friction stir welding; metal inert gas welding; aluminum alloy 5083; ... (2008) have studied fatigue crack propagation behaviour of friction ..... Kumar K, Kailas SV 2008 The role of friction stir welding tool on material flow and weld formation,.

  1. Modeling of microstructure evolution in direct metal laser sintering: A phase field approach

    Science.gov (United States)

    Nandy, Jyotirmoy; Sarangi, Hrushikesh; Sahoo, Seshadev

    2017-02-01

    Direct Metal Laser Sintering (DMLS) is a new technology in the field of additive manufacturing, which builds metal parts in a layer by layer fashion directly from the powder bed. The process occurs within a very short time period with rapid solidification rate. Slight variations in the process parameters may cause enormous change in the final build parts. The physical and mechanical properties of the final build parts are dependent on the solidification rate which directly affects the microstructure of the material. Thus, the evolving of microstructure plays a vital role in the process parameters optimization. Nowadays, the increase in computational power allows for direct simulations of microstructures during materials processing for specific manufacturing conditions. In this study, modeling of microstructure evolution of Al-Si-10Mg powder in DMLS process was carried out by using a phase field approach. A MATLAB code was developed to solve the set of phase field equations, where simulation parameters include temperature gradient, laser scan speed and laser power. The effects of temperature gradient on microstructure evolution were studied and found that with increase in temperature gradient, the dendritic tip grows at a faster rate.

  2. Direct fabrication of rigid microstructures on a metallic roller using a dry film resist

    International Nuclear Information System (INIS)

    Jiang, Liang-Ting; Huang, Tzu-Chien; Chang, Chih-Yuan; Ciou, Jian-Ren; Yang, Sen-Yeu; Huang, Po-Hsun

    2008-01-01

    This paper presents a novel method to fabricate a metallic roller mold with microstructures on its surface using a dry film resist (DFR). The DFR is laminated uniformly onto the curvy surface of a copper roller. After that, the micro-scale photoresist on the surface of the roller can be patterned by non-planar lithography using a flexible film photomask, followed by ferric chloride wet etching to obtain the desired microstructures. This method overcomes the uniformity issue of photoresist coating on rollers, and solves the molds sliding problem during the embossing process because the microstructures are fabricated directly on the roller surface. Furthermore, the rigid metallic roller mold has excellent strength durability and temperature endurance, which can be used in roller hot embossing with a high embossing pressure. The fabricated microstructure roller mold is used as a mold in the hybrid extrusion roller embossing process and successfully fabricates uniform micro-scale prominent line arrays on PC films. This result proves that the roller fabricated by this method can be successfully used in roller embossing for microstructure mass production. The excellent flatness of dry film resist laminating is the key in this fabrication process. The flexible film photomask can be easily designed using CAD software; this roller fabrication method enhances the design flexibility and reduces the cost and time

  3. Thermo-mechanically induced texture evolution and micro-structural change of aluminum metallization

    DEFF Research Database (Denmark)

    Brincker, Mads; Walter, Thomas; Kristensen, Peter Kjær

    2018-01-01

    During operation of high power electronic chips the topside metallization is subjected to cyclic compressive and tensile stresses leading to unwanted thermo-mechanical fatigue of the metallization layer. The stress is caused by the difference in the thermal expansion coefficients...... are not yet fully understood. In this work, we investigate the microstructural evolution of an Al metallization on high power diode chips subjected to passive thermal cycling between 20 and 100ºC. The texture of the Al film is analyzed ex-situ by a combination of electron backscatter diffraction and X...

  4. Multi-Scale Modeling of Microstructural Evolution in Structural Metallic Systems

    Science.gov (United States)

    Zhao, Lei

    Metallic alloys are a widely used class of structural materials, and the mechanical properties of these alloys are strongly dependent on the microstructure. Therefore, the scientific design of metallic materials with superior mechanical properties requires the understanding of the microstructural evolution. Computational models and simulations offer a number of advantages over experimental techniques in the prediction of microstructural evolution, because they can allow studies of microstructural evolution in situ, i.e., while the material is mechanically loaded (meso-scale simulations), and bring atomic-level insights into the microstructure (atomistic simulations). In this thesis, we applied a multi-scale modeling approach to study the microstructural evolution in several metallic systems, including polycrystalline materials and metallic glasses (MGs). Specifically, for polycrystalline materials, we developed a coupled finite element model that combines phase field method and crystal plasticity theory to study the plasticity effect on grain boundary (GB) migration. Our model is not only coupled strongly (i.e., we include plastic driving force on GB migration directly) and concurrently (i.e., coupled equations are solved simultaneously), but also it qualitatively captures such phenomena as the dislocation absorption by mobile GBs. The developed model provides a tool to study the microstructural evolution in plastically deformed metals and alloys. For MGs, we used molecular dynamics (MD) simulations to investigate the nucleation kinetics in the primary crystallization in Al-Sm system. We calculated the time-temperature-transformation curves for low Sm concentrations, from which the strong suppressing effect of Sm solute on Al nucleation and its influencing mechanism are revealed. Also, through the comparative analysis of both Al attachment and Al diffusion in MGs, it has been found that the nucleation kinetics is controlled by interfacial attachment of Al, and that

  5. Influence of the microstructure on the corrosion behavior of magnetron sputter-quenched amorphous metallic alloys

    Science.gov (United States)

    Thakoor, A. P.; Khanna, S. K.; Williams, R. M.; Landel, R. F.

    1983-01-01

    The microstructure and corrosion behavior of magnetron sputter deposited amorphous metallic films of (Mo6ORu40)82B18 under varying sputtering atmospheres have been investigated. The microstructural details and topology of the films have been studied by scanning electron microscopy and correlated with the deposition conditions. By reducing the pressure of pure argon gas, the characteristic features of rough surface and columnar growth full of vertical voids can be converted into a mirror-smooth finish with very dense deposits. Films deposited in the presence of O2 or N2 exhibit columnar structure with vertical voids. Film deposited in pure argon at low pressure show remarkably high corrosion resistance due to the formation of a uniform passive surface layer. The influence of the microstructure and surface texture on the corrosion behavior is discussed.

  6. Modulating laser intensity profile ellipticity for microstructural control during metal additive manufacturing

    International Nuclear Information System (INIS)

    Roehling, Tien T.; Wu, Sheldon S.Q.; Khairallah, Saad A.; Roehling, John D.; Soezeri, S. Stefan; Crumb, Michael F.; Matthews, Manyalibo J.

    2017-01-01

    Additively manufactured (AM) metals are often highly textured, containing large columnar grains that initiate epitaxially under steep temperature gradients and rapid solidification conditions. These unique microstructures partially account for the massive property disparity existing between AM and conventionally processed alloys. Although equiaxed grains are desirable for isotropic mechanical behavior, the columnar-to-equiaxed transition remains difficult to predict for conventional solidification processes, and much more so for AM. In this study, the effects of laser intensity profile ellipticity on melt track macrostructures and microstructures were studied in 316L stainless steel. Experimental results were supported by temperature gradients and melt velocities simulated using the ALE3D multi-physics code. As a general trend, columnar grains preferentially formed with increasing laser power and scan speed for all beam profiles. However, when conduction mode laser heating occurs, scan parameters that result in coarse columnar microstructures using Gaussian profiles produce equiaxed or mixed equiaxed-columnar microstructures using elliptical profiles. By modulating spatial laser intensity profiles on the fly, site-specific microstructures and properties can be directly engineered into additively manufactured parts.

  7. Effectiveness of stress release geometries on reducing residual stress in electroforming metal microstructure

    Science.gov (United States)

    Song, Chang; Du, Liqun; Zhao, Wenjun; Zhu, Heqing; Zhao, Wen; Wang, Weitai

    2018-04-01

    Micro electroforming, as a mature micromachining technology, is widely used to fabricate metal microdevices in micro electro mechanical systems (MEMS). However, large residual stress in the local positions of the micro electroforming layer often leads to non-uniform residual stress distributions, dimension accuracy defects and reliability issues during fabrication of the metal microdevice. To solve this problem, a novel design method of presetting stress release geometries in the topological structure of the metal microstructure is proposed in this paper. First, the effect of stress release geometries (circular shape, annular groove shape and rivet shape) on the residual stress in the metal microstructure was investigated by finite element modeling (FEM) analysis. Two evaluation parameters, stress concentration factor K T and stress non-uniformity factor δ were calculated. The simulation results show that presetting stress release geometries can effectively reduce and homogenize the residual stress in the metal microstructures were measured metal microstructure. By combined use with stress release geometries of annular groove shape and rivet shape, the stress concentration factor K T and the stress non-uniformity factor δ both decreased at a maximum of 49% and 53%, respectively. Meanwhile, the average residual stress σ avg decreased at a maximum of 20% from  -292.4 MPa to  -232.6 MPa. Then, micro electroforming experiments were carried out corresponding to the simulation models. The residual stresses in the metal microstructures were measured by micro Raman spectroscopy (MRS) method. The results of the experiment proved that the stress non-uniformity factor δ and the average residual stress σ avg also decreased at a maximum with the combination use of annular groove shape and rivet shape stress release geometries, which is in agreement with the results of FEM analysis. The stress non-uniformity factor δ has a maximum decrease of 49% and the

  8. Direct Numerical Simulations of Microstructure Effects During High-Rate Loading of Additively Manufactured Metals

    Science.gov (United States)

    Battaile, Corbett; Owen, Steven; Moore, Nathan

    2017-06-01

    The properties of most engineering materials depend on the characteristics of internal microstructures and defects. In additively manufactured (AM) metals, these can include polycrystalline grains, impurities, phases, and significant porosity that qualitatively differ from conventional engineering materials. The microscopic details of the interactions between these internal defects, and the propagation of applied loads through the body, act in concert to dictate macro-observable properties like strength and compressibility. In this work, we used Sandia's ALEGRA finite element software to simulate the high-strain-rate loading of AM metals from laser engineered net shaping (LENS) and thermal spraying. The microstructural details of the material were represented explicitly, such that internal features like second phases and pores are captured and meshed as individual entities in the computational domain. We will discuss the dependence of the high-strain-rate mechanical properties on microstructural characteristics such as the shapes, sizes, and volume fractions of second phases and pores. In addition, we will examine how the details of the microstructural representation affect the microscopic material response to dynamic loads, and the effects of using ``stair-step'' versus conformal interfaces smoothed via the SCULPT tool in Sandia's CUBIT software. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the US DOE NNSA under contract DE-AC04-94AL85000.

  9. Development of Weld Metal Microstructures in Pulsed Laser Welding of Duplex Stainless Steel

    Science.gov (United States)

    Mirakhorli, F.; Malek Ghaini, F.; Torkamany, M. J.

    2012-10-01

    The microstructure of the weld metal of a duplex stainless steel made with Nd:YAG pulsed laser is investigated at different travel speeds and pulse frequencies. In terms of the solidification pattern, the weld microstructure is shown to be composed of two distinct zones. The presence of two competing heat transfer channels to the relatively cooler base metal and the relatively hotter previous weld spot is proposed to develop two zones. At high overlapping factors, an array of continuous axial grains at the weld centerline is formed. At low overlapping factors, in the zone of higher cooling rate, a higher percentage of ferrite is transformed to austenite. This is shown to be because with extreme cooling rates involved in pulsed laser welding with low overlapping, the ferrite-to-austenite transformation can be limited only to the grain boundaries.

  10. Modeling macro-and microstructures of Gas-Metal-Arc Welded HSLA-100 steel

    Science.gov (United States)

    Yang, Z.; Debroy, T.

    1999-06-01

    Fluid flow and heat transfer during gas-metal-arc welding (GMAW) of HSLA-100 steel were studied using a transient, three-dimensional, turbulent heat transfer and fluid flow model. The temperature and velocity fields, cooling rates, and shape and size of the fusion and heat-affected zones (HAZs) were calculated. A continuous-cooling-transformation (CCT) diagram was computed to aid in the understanding of the observed weld metal microstructure. The computed results demonstrate that the dissipation of heat and momentum in the weld pool is significantly aided by turbulence, thus suggesting that previous modeling results based on laminar flow need to be re-examined. A comparison of the calculated fusion and HAZ geometries with their corresponding measured values showed good agreement. Furthermore, “finger” penetration, a unique geometric characteristic of gas-metal-arc weld pools, could be satisfactorily predicted from the model. The ability to predict these geometric variables and the agreement between the calculated and the measured cooling rates indicate the appropriateness of using a turbulence model for accurate calculations. The microstructure of the weld metal consisted mainly of acicular ferrite with small amounts of bainite. At high heat inputs, small amounts of allotriomorphic and Widmanstätten ferrite were also observed. The observed microstructures are consistent with those expected from the computed CCT diagram and the cooling rates. The results presented here demonstrate significant promise for understanding both macro-and microstructures of steel welds from the combination of the fundamental principles from both transport phenomena and phase transformation theory.

  11. Microstructure, Properties and Atomic Level Strain in Severely Deformed Rare Metal Niobium

    Directory of Open Access Journals (Sweden)

    Lembit KOMMEL

    2012-12-01

    Full Text Available The mechanical and physical properties relationship from atomic level strain/stress causes dislocation density and electrical conductivity relationship, as well as crystallites deformation and hkl-parameter change in the severely deformed pure refractory rare metal Nb at ambient temperature and during short processing times. The above mentioned issues are discussed in this study. For ultrafine-grained and nanocrystalline microstructure forming in metal the equal-channel angular pressing and hard cyclic viscoplastic deformation were used. The flat deformation and heat treatment at different parameters were conducted as follows. The focused ion beam method was used for micrometric measures samples manufacturied under nanocrystalline microstructure study by transmission electron microscope. The microstructure features of metal were studied under different orientations by X-ray diffraction scattering method, and according to the atomic level strains, dislocation density, hkl-parameters and crystallite sizes were calculated by different computation methods. According to results the evolutions of atomic level strains/stresses, induced by processing features have great influence on the microstructure and advanced properties forming in pure Nb. Due to cumulative strain increase the tensile stress and hardness were increased significantly. In this case the dislocation density of Nb varies from 5.0E+10 cm–2 to 2.0E+11 cm–2. The samples from Nb at maximal atomic level strain in the (110 and (211 directions have the maximal values of hkl-parameters, highest tensile strength and hardness but minimal electrical conductivity. The crystallite size was minimal and relative atomic level strain maximal in (211 orientation of crystal. Next, flat deformation and heat treatment increase the atomic level parameters of severely deformed metal.DOI: http://dx.doi.org/10.5755/j01.ms.18.4.3091

  12. Effect of metallic dopants on the microstructure and mechanical properties of TiB2

    Czech Academy of Sciences Publication Activity Database

    Chlup, Zdeněk; Bača, L.; Halasová, Martina; Neubauer, E.; Hadraba, Hynek; Stelzer, N.; Roupcová, Pavla

    2015-01-01

    Roč. 35, č. 10 (2015), s. 2745-2754 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GAP108/11/1644; GA MŠk(CZ) ED1.1.00/02.0068 Grant - others:The Austrian Research Promotion Agency (FFG)(AT) 834287 Institutional support: RVO:68081723 Keywords : Titanium diboride * Metallic dopants * Microstructure * Mechanical properties * Fracture behaviour1 Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.933, year: 2015

  13. Studies on microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc welds

    Science.gov (United States)

    Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    The present work is aimed at studying the microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc (SMA) welds made with Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microstructures of the welds were characterized using optical microscopy (OM), field emission scanning electron microscopy (FESEM) and electron back scattered diffraction (EBSD) mainly to determine the morphology, phase analysis, grain size and orientation image mapping. Hardness, tensile and ductility bend tests were carried out to determine mechanical properties. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance using a GillAC basic electrochemical system. Constant load type testing was carried out to study stress corrosion cracking (SCC) behaviour of welds. The investigation results shown that the selected Cr–Mn–N type electrode resulted in favourable microstructure and completely solidified as single phase coarse austenite. Mechanical properties of SMA welds are found to be inferior when compared to that of base metal and is due to coarse and dendritic structure.

  14. Microstructure and mechanical properties of metallic high-temperature materials. Research report

    International Nuclear Information System (INIS)

    Mughrabi, H.; Gottstein, G.; Mecking, H.; Riedel, H.; Toboloski, J.

    1999-01-01

    This volume contains 38 lectures of research studies performed in the course of the Priority Programme 'Microstructure and Mechanical Properties of Metallic High-Temperature Materials' supported by the Deutsche Forschungsgemeinschaft (DFG) over a period of six years from 1991 to 1997. The four materials selected were: 1. light metal PM-aluminium and titanium base alloys; 2. ferritic chromium and austenitic alloy 800 steels; 3. (monocrystalline) nickel-base superalloys; and 4. nickel- and iron-base oxide-dispersion-strengthened superalloys. All papers have been abstracted separately for the ENERGY database

  15. Dimensional, microstructural and compositional stability of metal fuels

    International Nuclear Information System (INIS)

    Solomon, A.A.; Dayananda, M.A.

    1993-01-01

    The projects undertaken were to address two areas of concern for metal-fueled fast reactors: metallurgical compatibility of fuel and its fission products with the stainless steel cladding, and effects of porosity development in the fuel on fuel/cladding interactions and on sodium penetration in fuel. The following studies are reported on extensively in appendices: hot isostatic pressing of U-10Zr by coupled boundary diffusion/power law creep cavitation, liquid Na intrusion into porous U-10Zr fuel alloy by differential capillarity, interdiffusion between U-Zr fuel and selected Fe-Ni-Cr alloys, interdiffusion between U-Zr fuel vs selected cladding steels, and interdiffusion of Ce in Fe-base alloys with Ni or Cr

  16. Microstructure and mechanical properties of direct metal laser sintered TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    Becker, Thorsten Hermann

    2015-05-01

    Full Text Available Direct metal laser sintering (DMLS is a selective laser melting (SLM manufacturing process that can produce near net shape parts from metallic powders. A range of materials are suitable for SLM; they include various metals such as titanium, steel, aluminium, and cobalt-chrome alloys. This paper forms part of a research drive that aims to evaluate the material performance of the SLM-manufactured metals. It presents DMLS-produced Ti-6Al-4V, a titanium alloy often used in biomedical and aerospace applications. This paper also studies the effect of several heat treatments on the microstructure and mechanical properties of Ti-6Al-4V processed by SLM. It reports the achievable mechanical properties of the alloy, including quasi-static, crack growth behaviour, density and porosity distribution, and post-processing using various heat-treatment conditions.

  17. Microstructural studies of hydrogen and deuterium in bcc refractory metals. Final technical report

    International Nuclear Information System (INIS)

    Moss, S.C.

    1984-04-01

    Research was conducted on the microstructural atomic arrangements in alloys of hydrogen and deuterium with bcc refractory metals with emphasis on V and Nb. Because these are interstitial phases in which the host metal lattice is substantially deformed by the incorporation of the H(D) atoms, there are pronounced x-ray scattering effects. X-ray diffraction was used, with neutron scattering providing useful corollary data. One objective was to determine the phase relations, solid solution structures and phase transitions in metal-hydride alloys which depend upon the hydrogen-hydrogen interaction via the displacement field of the metal atoms. This has often included the elucidation of subtle thermodynamic properties (as in critical wetting) which are revealed in structural studies. Crystals were supplied for positron annihilation studies of the Fermi surface of H-Ta alloys which have revealed significant electronic trends. Work on alkali-graphite intercalates was initiated

  18. Double layer resist process scheme for metal lift-off with application in inductive heating of microstructures

    DEFF Research Database (Denmark)

    Ouattara, Lassana; Knutzen, Michael; Keller, Stephan Urs

    2010-01-01

    We present a new method to define metal electrodes on top of high-aspect-ratio microstructures using standard photolithography equipment and a single chromium mask. A lift-off resist (LOR) layer is implemented in an SU-8 photolithography process to selectively remove metal at the end of the proce......We present a new method to define metal electrodes on top of high-aspect-ratio microstructures using standard photolithography equipment and a single chromium mask. A lift-off resist (LOR) layer is implemented in an SU-8 photolithography process to selectively remove metal at the end...

  19. Interface Microstructure and Deformation Behavior of an Al-Cu Dissimilar Metal Plate

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kwang Seok; Lee, Su Eun; Kwon, Yong-Nam [Korea Institute of Materials Science, Changwon (Korea, Republic of); Kim, Jung Su [Pohang University of Science and Technology, Pohang (Korea, Republic of); Kim, Min Jung; Bae, Dong Hyun [Korea Clad Tech. Co. Ltd., Daegu (Korea, Republic of)

    2013-07-15

    The aim of this article is to elucidate the influence of reduction ratio during roll bonding on the microstructural evolution, mechanical properties and room-temperature formability of Al-Cu 2-ply clad metal. The evolution of the interface microstructure was first characterized by a scanning electron microscope (SEM) and transmission electron microscope (TEM) attached with energy dispersive spectroscopy (EDS). The presence of an intermetallic compound as well as severe grain refinement was detected at the interface of the Al-Cu bimetal fabricated under the highest reduction ratio of 65% adopted in this study. Taking into account the difference of the microstructure with a reduction the ratio, mechanical properties and bonding strength were then evaluated by uniaxial tensile and peel tests. It was observed that the bonding strength, elongation and tensile strength for Al-Cu 2-ply sheets were incomparably reduced by decreasing the reduction ratio during the roll bonding process, which directly correlated with the microstructural evolution at the interface. Moreover, the higher reduction ratio during the roll bonding, the more room temperature formability could be achieved for Al-Cu 2-ply sheet by applying both three-point bending and Erichsen tests.

  20. Microstructure, impurity and metal cap effects on Cu electromigration

    Energy Technology Data Exchange (ETDEWEB)

    Hu, C.-K.; Gignac, L. G.; Ohm, J.; Breslin, C. M.; Huang, E.; Bonilla, G.; Liniger, E.; Rosenberg, R. [IBM T. J. Watson Research Center, Yorktown Heights, NY 10598 (United States); Choi, S.; Simon, A. H. [IBM Microelectronic Division, Hopewell Junction, NY 12533 (United States)

    2014-06-19

    Electromigration (EM) lifetimes and void growth of pure Cu, Cu(Mn) alloy, and pure Cu damascene lines with a CoWP cap were measured as a function of grain structure (bamboo, near bamboo, and polycrystalline) and sample temperature. The bamboo grains in a bamboo-polycrystalline grained line play the key role in reducing Cu mass flow. The variation in Cu grain size distribution among the wafers was achieved by varying the metal line height and wafer annealing process step after electroplating Cu and before or after chemical mechanical polishing. The Cu grain size was found to have a large impact on Cu EM lifetime and activation energy, especially for the lines capped with CoWP. The EM activation energy for pure Cu with a CoWP cap from near-bamboo, bamboo-polycrystalline, mostly polycrystalline to polycrystalline only line grain structures was reduced from 2.2 ± 0.2 eV, to 1.7 ± 0.1 eV, to 1.5 ± 0.1 eV, to 0.72 ± 0.05 eV, respectively. The effect of Mn in Cu grain boundary diffusion was found to be dependent on Mn concentration in Cu. The depletion of Cu at the cathode end of the Cu(Mn) line is preceded by an incubation period. Unlike pure Cu lines with void growth at the cathode end and hillocks at the anode end of the line, the hillocks grew at a starting position roughly equal to the Blech critical length from the cathode end of the Cu(Mn) polycrystalline line. The effectiveness of Mn on Cu grain boundary migration can also be qualitatively accounted for by a simple trapping model. The free migration of Cu atoms at grain boundaries is reduced by the presence of Mn due to Cu-solute binding. A large binding energy of 0.5 ± 0.1 eV was observed.

  1. Microstructure Images Restoration of Metallic Materials Based upon KSVD and Smoothing Penalty Sparse Representation Approach.

    Science.gov (United States)

    Li, Qing; Liang, Steven Y

    2018-04-20

    Microstructure images of metallic materials play a significant role in industrial applications. To address image degradation problem of metallic materials, a novel image restoration technique based on K-means singular value decomposition (KSVD) and smoothing penalty sparse representation (SPSR) algorithm is proposed in this work, the microstructure images of aluminum alloy 7075 (AA7075) material are used as examples. To begin with, to reflect the detail structure characteristics of the damaged image, the KSVD dictionary is introduced to substitute the traditional sparse transform basis (TSTB) for sparse representation. Then, due to the image restoration, modeling belongs to a highly underdetermined equation, and traditional sparse reconstruction methods may cause instability and obvious artifacts in the reconstructed images, especially reconstructed image with many smooth regions and the noise level is strong, thus the SPSR (here, q = 0.5) algorithm is designed to reconstruct the damaged image. The results of simulation and two practical cases demonstrate that the proposed method has superior performance compared with some state-of-the-art methods in terms of restoration performance factors and visual quality. Meanwhile, the grain size parameters and grain boundaries of microstructure image are discussed before and after they are restored by proposed method.

  2. Microstructure Effects on Spall Strength of Titanium-based Bulk Metallic Glass Composites

    Science.gov (United States)

    Diaz, Rene; Hofmann, Douglas; Thadhani, Naresh; Georgia Tech Team; GT-JPL Collaboration

    2017-06-01

    The spall strength of Ti-based metallic glass composites is investigated as a function of varying volume fractions (0-80%) of in-situ formed crystalline dendrites. With increasing dendrite content, the topology changes such that neither the harder glass nor the softer dendrites dominate the microstructure. Plate-impact experiments were performed using the 80-mm single-stage gas gun over impact stresses up to 18 GPa. VISAR interferometry was used to obtain rear free-surface velocity profiles revealing the velocity pullback spall failure signals. The spall strengths were higher than for Ti-6Al-4V alloy, and remained high up to impact stress. The influence of microstructure on the spall strength is indicated by the constants of the power law fit with the decompression strain rate. Differences in fracture behavior reveal void nucleation as a dominant mechanism affecting the spall strength. The microstructure with neither 100% glass nor with very high crystalline content, provides the most tortuous path for fracture and therefore highest spall strength. The results allow projection of spall strength predictions for design of in-situ formed metallic glass composites. ARO Grant # W911NF-09 ``1-0403 NASA JPL Contract # 1492033 ``Prime # NNN12AA01C; NSF GRFP Grant #DGE-1148903; and NDSE & G.

  3. Microstructural characterisation of electrodeposited coatings of metal matrix composite with alumina nanoparticles

    International Nuclear Information System (INIS)

    Indyka, P; Beltowska-Lehman, E; Bigos, A

    2012-01-01

    In the present work a nanocrystalline Ni-W metallic matrix was used to fabricate Ni-W/Al 2 O 3 composite coatings. The MMC (metal matrix composite) coatings with inert α-Al 2 O 3 particles (30 - 90 nm) were electrodeposited from aqueous electrolytes under direct current (DC) and controlled hydrodynamic conditions in a system with a rotating disk electrode (RDE). The chemical composition and microstructure of electrodeposited composites mainly control their functional properties; however, the particles must be uniformly dispersed to exhibit the dispersion-hardening effect. In order to increase the alumina particles incorporation as well as to promote the uniform distribution of the ceramic phase in a matrix, outer ultrasonic field was applied during electrodeposition. The influence of embedded alumina nanoparticles on structural characteristics (morphology, phase composition, residual stresses) of the resulting Ni-W/Al 2 O 3 coatings was investigated in order to obtain a nanocomposite with high hardness and relatively low residual stresses. Surface and cross-section morphology and the chemical composition of deposits was examined in the scanning electron microscope, the EDS technique was used. Microstructure and phase composition were determined by transmission electron microscopy and X-ray diffraction. Based on microstructural and micromechanical properties of the coatings, the optimum conditions for obtaining crack-free homogeneous Ni-W/Al 2 O 3 composite coatings have been determined.

  4. Pressure Resistance Welding of High Temperature Metallic Materials

    International Nuclear Information System (INIS)

    Jerred, N.; Zirker, L.; Charit, I.; Cole, J.; Frary, M.; Butt, D.; Meyer, M.; Murty, K.L.

    2010-01-01

    Pressure Resistance Welding (PRW) is a solid state joining process used for various high temperature metallic materials (Oxide dispersion strengthened alloys of MA957, MA754; martensitic alloy HT-9, tungsten etc.) for advanced nuclear reactor applications. A new PRW machine has been installed at the Center for Advanced Energy Studies (CAES) in Idaho Falls for conducting joining research for nuclear applications. The key emphasis has been on understanding processing-microstructure-property relationships. Initial studies have shown that sound joints can be made between dissimilar materials such as MA957 alloy cladding tubes and HT-9 end plugs, and MA754 and HT-9 coupons. Limited burst testing of MA957/HT-9 joints carried out at various pressures up to 400 C has shown encouraging results in that the joint regions do not develop any cracking. Similar joint strength observations have also been made by performing simple bend tests. Detailed microstructural studies using SEM/EBSD tools and fatigue crack growth studies of MA754/HT-9 joints are ongoing.

  5. Metallized compliant 3D microstructures for dry contact thermal conductance enhancement

    Science.gov (United States)

    Cui, Jin; Wang, Jicheng; Zhong, Yang; Pan, Liang; Weibel, Justin A.

    2018-05-01

    Microstructured three-dimensional (3D) materials can be engineered to enable new capabilities for various engineering applications; however, microfabrication of large 3D structures is typically expensive due to the conventional top-down fabrication scheme. Herein we demonstrated the use of projection micro-stereolithography and electrodeposition as cost-effective and high-throughput methods to fabricate compliant 3D microstructures as a thermal interface material (TIM). This novel TIM structure consists of an array of metallized micro-springs designed to enhance the dry contact thermal conductance between nonflat surfaces under low interface pressures (10s-100s kPa). Mechanical compliance and thermal resistance measurements confirm that this dry contact TIM can achieve conformal contact between mating surfaces with a nonflatness of approximately 5 µm under low interface pressures.

  6. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties

    Directory of Open Access Journals (Sweden)

    Yinying Sheng

    2018-01-01

    Full Text Available The technology of high-density electropulsing has been applied to increase the performance of metallic materials since the 1990s and has shown significant advantages over traditional heat treatment in many aspects. However, the microstructure changes in electropulsing treatment (EPT metals and alloys have not been fully explored, and the effects vary significantly on different material. When high-density electrical pulses are applied to metals and alloys, the input of electric energy and thermal energy generally leads to structural rearrangements, such as dynamic recrystallization, dislocation movements and grain refinement. The enhanced mechanical properties of the metals and alloys after high-density electropulsing treatment are reflected by the significant improvement of elongation. As a result, this technology holds great promise in improving the deformation limit and repairing cracks and defects in the plastic processing of metals. This review summarizes the effect of high-density electropulsing treatment on microstructural properties and, thus, the enhancement in mechanical strength, hardness and corrosion performance of metallic materials. It is noteworthy that the change of some properties can be related to the structure state before EPT (quenched, annealed, deformed or others. The mechanisms for the microstructural evolution, grain refinement and formation of oriented microstructures of different metals and alloys are presented. Future research trends of high-density electrical pulse technology for specific metals and alloys are highlighted.

  7. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties.

    Science.gov (United States)

    Sheng, Yinying; Hua, Youlu; Wang, Xiaojian; Zhao, Xueyang; Chen, Lianxi; Zhou, Hanyu; Wang, James; Berndt, Christopher C; Li, Wei

    2018-01-24

    The technology of high-density electropulsing has been applied to increase the performance of metallic materials since the 1990s and has shown significant advantages over traditional heat treatment in many aspects. However, the microstructure changes in electropulsing treatment (EPT) metals and alloys have not been fully explored, and the effects vary significantly on different material. When high-density electrical pulses are applied to metals and alloys, the input of electric energy and thermal energy generally leads to structural rearrangements, such as dynamic recrystallization, dislocation movements and grain refinement. The enhanced mechanical properties of the metals and alloys after high-density electropulsing treatment are reflected by the significant improvement of elongation. As a result, this technology holds great promise in improving the deformation limit and repairing cracks and defects in the plastic processing of metals. This review summarizes the effect of high-density electropulsing treatment on microstructural properties and, thus, the enhancement in mechanical strength, hardness and corrosion performance of metallic materials. It is noteworthy that the change of some properties can be related to the structure state before EPT (quenched, annealed, deformed or others). The mechanisms for the microstructural evolution, grain refinement and formation of oriented microstructures of different metals and alloys are presented. Future research trends of high-density electrical pulse technology for specific metals and alloys are highlighted.

  8. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties

    Science.gov (United States)

    Sheng, Yinying; Hua, Youlu; Zhao, Xueyang; Chen, Lianxi; Zhou, Hanyu; Wang, James; Berndt, Christopher C.; Li, Wei

    2018-01-01

    The technology of high-density electropulsing has been applied to increase the performance of metallic materials since the 1990s and has shown significant advantages over traditional heat treatment in many aspects. However, the microstructure changes in electropulsing treatment (EPT) metals and alloys have not been fully explored, and the effects vary significantly on different material. When high-density electrical pulses are applied to metals and alloys, the input of electric energy and thermal energy generally leads to structural rearrangements, such as dynamic recrystallization, dislocation movements and grain refinement. The enhanced mechanical properties of the metals and alloys after high-density electropulsing treatment are reflected by the significant improvement of elongation. As a result, this technology holds great promise in improving the deformation limit and repairing cracks and defects in the plastic processing of metals. This review summarizes the effect of high-density electropulsing treatment on microstructural properties and, thus, the enhancement in mechanical strength, hardness and corrosion performance of metallic materials. It is noteworthy that the change of some properties can be related to the structure state before EPT (quenched, annealed, deformed or others). The mechanisms for the microstructural evolution, grain refinement and formation of oriented microstructures of different metals and alloys are presented. Future research trends of high-density electrical pulse technology for specific metals and alloys are highlighted. PMID:29364844

  9. Microstructures and tribological properties of laser cladded Ti-based metallic glass composite coatings

    International Nuclear Information System (INIS)

    Lan, Xiaodong; Wu, Hong; Liu, Yong; Zhang, Weidong; Li, Ruidi; Chen, Shiqi; Zai, Xiongfei; Hu, Te

    2016-01-01

    Metallic glass composite coatings Ti 45 Cu 41 Ni 9 Zr 5 and Ti 45 Cu 41 Ni 6 Zr 5 Sn 3 (at.%) on a Ti-30Nb-5Ta-7Zr (wt.%) (TNTZ) alloy were prepared by laser cladding. The microstructures of the coatings were characterized by means of X-ray diffractometry (XRD), scanning electron microscopy (SEM) equipped with energy dispersive X-ray analyzer (EDXA), and transmission electron microscopy (TEM). Results indicated that the coatings have an amorphous structure embedded with a few nanocrystalline phases and dendrites. A partial substitution of Ni by Sn can improve the glass forming ability of Ti-base metallic glass system, and induce the formation of nano-sized Ni 2 SnTi phase during the cyclic laser heating. The tribological behavior of both the substrate and the coatings was investigated in detail. A significant improvement in both the hardness and the wear resistance of the coatings was achieved with the addition of Sn. The relationship between the wear resistance and the microstructures of the coatings was discussed. - Highlights: •Ti-based metallic glass composite coatings were prepared by laser cladding. •The wear resistance is greatly improved by laser cladding of composite coatings. •Substitution of Ni by Sn increases GFA and wear resistance of the coatings. •A good balance of crystalline/amorphous phases improves the wear resistance. •Adhesive wear serves as the dominant wear mechanism of the composite coatings.

  10. An analytical–numerical model of laser direct metal deposition track and microstructure formation

    International Nuclear Information System (INIS)

    Ahsan, M Naveed; Pinkerton, Andrew J

    2011-01-01

    Multiple analytical and numerical models of the laser metal deposition process have been presented, but most rely on sequential solution of the energy and mass balance equations or discretization of the problem domain. Laser direct metal deposition is a complex process involving multiple interdependent processes which can be best simulated using a fully coupled mass-energy balance solution. In this work a coupled analytical–numerical solution is presented. Sub-models of the powder stream, quasi-stationary conduction in the substrate and powder assimilation into the area of the substrate above the liquidus temperature are combined. An iterative feedback loop is used to ensure mass and energy balances are maintained at the melt pool. The model is verified using Ti–6Al–4V single track deposition, produced with a coaxial nozzle and a diode laser. The model predictions of local temperature history, the track profile and microstructure scale show good agreement with the experimental results. The model is a useful industrial aid and alternative to finite element methods for selecting the parameters to use for laser direct metal deposition when separate geometric and microstructural outcomes are required

  11. Direct laser sintering of metal powders: Mechanism, kinetics and microstructural features

    International Nuclear Information System (INIS)

    Simchi, A.

    2006-01-01

    In the present work, the densification and microstructural evolution during direct laser sintering of metal powders were studied. Various ferrous powders including Fe, Fe-C, Fe-Cu, Fe-C-Cu-P, 316L stainless steel, and M2 high-speed steel were used. The empirical sintering rate data was related to the energy input of the laser beam according to the first order kinetics equation to establish a simple sintering model. The equation calculates the densification of metal powders during direct laser sintering process as a function of operating parameters including laser power, scan rate, layer thickness and scan line spacing. It was found that when melting/solidification approach is the mechanism of sintering, the densification of metals powders (D) can be expressed as an exponential function of laser specific energy input (ψ) as ln(1 - D) = -Kψ. The coefficient K is designated as 'densification coefficient'; a material dependent parameter that varies with chemical composition, powder particle size, and oxygen content of the powder material. The mechanism of particle bonding and microstructural features of the laser sintered powders are addressed

  12. Chemical and microstructural analyses for heavy metals removal from water media by ceramic membrane filtration.

    Science.gov (United States)

    Ali, Asmaa; Ahmed, Abdelkader; Gad, Ali

    2017-01-01

    This study aims to investigate the ability of low cost ceramic membrane filtration in removing three common heavy metals namely; Pb 2+ , Cu 2+ , and Cd 2+ from water media. The work includes manufacturing ceramic membranes with dimensions of 15 by 15 cm and 2 cm thickness. The membranes were made from low cost materials of local clay mixed with different sawdust percentages of 0.5%, 2.0%, and 5.0%. The used clay was characterized by X-ray diffraction (XRD) and X-ray fluorescence analysis. Aqueous solutions of heavy metals were prepared in the laboratory and filtered through the ceramic membranes. The influence of the main parameters such as pH, initial driving pressure head, and concentration of heavy metals on their removal efficiency by ceramic membranes was investigated. Water samples were collected before and after the filtration process and their heavy metal concentrations were determined by chemical analysis. Moreover, a microstructural analysis using scanning electronic microscope (SEM) was performed on ceramic membranes before and after the filtration process. The chemical analysis results showed high removal efficiency up to 99% for the concerned heavy metals. SEM images approved these results by showing adsorbed metal ions on sides of the internal pores of the ceramic membranes.

  13. Microstructure and mechanical properties of metal/oxide and metal/silicide interfaces

    International Nuclear Information System (INIS)

    Shaw, L.; Miracle, D.; Abbaschian, R.

    1995-01-01

    Fracture energies of Al 2 O 3 /Nb interfaces and MoSi 2 /Nb interfaces with and without Al 2 O 3 coating were measured using sandwich-type chevron-notched specimens. The relations between the mechanical properties, microstructures, types of bonds at the interface and processing routes were explored. The fracture energy of the Al 2 O 3 /Nb interface was determined to be 9 J/m 2 and changed to 16 J/m 2 when Nb was pre-oxidized before the formation of the Al 2 O 3 /Nb interface. The fracture energy of the MoSi 2 /Nb interface could not be determined directly because of the formation of the interfacial compounds. However, the fracture energy at the MoSi 2 /Nb interfacial region was found to depend on the interfacial bond strength, roughness of interfaces and microstructure of interfacial compounds. The interfacial fracture energies of Al 2 O 3 with silicides, MoSi 2 , Nb 5 Si 3 , or (Nb, Mo)Si 2 were estimated to be about 16 J/m 2 , while the interfacial fracture energies between two silicides or between Nb and a silicide were larger than 34 J/m 2 . The measured fracture energies between two silicides or between Nb and a silicide were larger than 34 J/m 2 . The measured fracture energies of the various interfaces are discussed in terms of the interfacial microstructures and types of bonds at the interfaces

  14. Microstructural and hardness investigations on a dissimilar metal weld between low alloy steel and Alloy 82 weld metal

    International Nuclear Information System (INIS)

    Chen, Z.R.; Lu, Y.H.; Ding, X.F.; Shoji, T.

    2016-01-01

    The investigation on microstructure and hardness at the fusion boundary (FB) region of a dissimilar metal weld (DMW) between low alloy steel (LAS) A508-III and Alloy 82 weld metal (WM) was carried out. The results indicated that there were two kinds of FBs, martensite FB and sharp FB, with obvious different microstructures, alternately distributed in the same FB. The martensite FB region had a gradual change of elemental concentration across FB, columnar WM grains with high length/width ratios, a thick martensite layer and a wide heat affected zone (HAZ) with large prior austenite grains. By comparison, the sharp FB region had a relatively sharp change of elemental concentration across the FB, WM grains with low length/width ratios and a narrow HAZ with smaller prior austenite grains. The martensite possessed a K-S orientation relationship with WM grains, while no orientation relationship was found between the HAZ grains and WM grains at the sharp FB. Compared with sharp FB there were much more Σ3 boundaries in the HAZ beside martensite FB. The hardness maximum of the martensite FB was much higher than that of the sharp FB, which was attributed to the martensite layer at the martensite FB. - Highlights: •Martensite and sharp FBs with different microstructures were found in the same FB. •There were high length/width-ratio WM grains and a wide HAZ beside martensite FB. •There were low length/width-ratio WM grains and a narrow HAZ beside sharp FB. •Compared with sharp FB, there were much more Σ3 boundaries in HAZ of martensite FB. •Hardness maximium of martensite FB was much higher than that of sharp FB.

  15. Change of microstructure of clays due to the presence of heavy metal ions in pore water

    Directory of Open Access Journals (Sweden)

    Saiyouri N.

    2010-06-01

    Full Text Available The compressibility of engineered barrier clays is, to a large extent, controlled by microstructure change due to the presence of chemical ions in clay-water system. This paper aims to investigate the change of microstructure of clays due to the presence of heavy metal ions in pore water. We use two pure clays (kaolinite and bentonite in the study. One-dimensional consolidation tests were performed on reconstituted samples, which are prepared with distilled water and three types of heavy metal solutions (Pb(NO32, Cu(NO32, Zn(NO32,. In order to better understand the impact of chemical pore fluid on microstructure of the two clays, following the consolidation test, scanning electron microscope (SEM observations and mercury intrusion pore size distribution measurements (MIP were conducted. Due to the measurement range of MIP, which is only allowed to measure the minimal pore size 20 Å, BET method by gas sorption, whose measurement pore size range is from 3.5 Å to 500 Å, is used to measure the micropore size distribution. By this method, specific surface area of the soils can be also determined. It can be employed to demonstrate the difference of creep performance between the soils. Furthermore, a series of batch equilibrium tests were conducted to better understand the physical-chemical interactions between the particles of soils and the heavy metal ions. With the further consideration of the interparticle electrical attractive and repulsive force, an attempt has been made to predict the creep behaviour by using the modified Gouy-Chapman double layer theory. The results of calculation were compared with that of tests. The comparison shows that the prediction of compressibility of the clays according to the modified double diffuse layer theory can be reasonably agreement with the experimental data.

  16. Microstructure and optical appearance of anodized friction stir processed Al - Metal oxide surface composites

    DEFF Research Database (Denmark)

    Gudla, Visweswara Chakravarthy; Jensen, Flemming; Bordo, Kirill

    2014-01-01

    Multiple-pass friction stir processing (FSP) was employed to impregnate Ti, Y and Ce oxide powders into the surface of an Aluminium alloy. The FSP processed surface composite was subsequently anodized with an aim to develop optical effects in the anodized layer owing to the presence of incorporated...... oxide particles which will influence the scattering of light. This paper presents the investigations on relation between microstructure of the FSP zone and optical appearance of the anodized layer due to incorporation of metal oxide particles and modification of the oxide particles due to the anodizing...

  17. Microstructure and pitting corrosion of 13CrNiMo weld metals

    International Nuclear Information System (INIS)

    Bilmes, P.D.; Llorente, C.L.; Saire Huaman, L.; Gassa, L.M.; Gervasi, C.A.

    2006-01-01

    Cyclic potentiodynamic measurements and scanning electron microscopy were used to analyze susceptibility to pitting corrosion of 13CrNiMo weld metals. In order to carry out a critical assessment of the influence of microstructural factors on localized corrosion, different heat treatments were applied to the alloys under investigation. Volume fractions of austenite in tempered conditions as well as the amount and size of precipitated carbides strongly affect pitting resistance. Characteristic potentials (pitting potential and repassivation potential) increase according to the retained austenite content. Results can be discussed in terms of a model that describes the structural refinement resulting from a double-tempering procedure

  18. 3D Microstructural Architectures for Metal and Alloy Components Fabricated by 3D Printing/Additive Manufacturing Technologies

    Science.gov (United States)

    Martinez, E.; Murr, L. E.; Amato, K. N.; Hernandez, J.; Shindo, P. W.; Gaytan, S. M.; Ramirez, D. A.; Medina, F.; Wicker, R. B.

    The layer-by-layer building of monolithic, 3D metal components from selectively melted powder layers using laser or electron beams is a novel form of 3D printing or additive manufacturing. Microstructures created in these 3D products can involve novel, directional solidification structures which can include crystallographically oriented grains containing columnar arrays of precipitates characteristic of a microstructural architecture. These microstructural architectures are advantageously rendered in 3D image constructions involving light optical microscopy and scanning and transmission electron microscopy observations. Microstructural evolution can also be effectively examined through 3D image sequences which, along with x-ray diffraction (XRD) analysis in the x-y and x-z planes, can effectively characterize related crystallographic/texture variances. This paper compares 3D microstructural architectures in Co-base and Ni-base superalloys, columnar martensitic grain structures in 17-4 PH alloy, and columnar copper oxides and dislocation arrays in copper.

  19. Microstructural Effects on Hydrogen Delayed Fracture of 600 MPa and 800 MPa grade Deposited Weld Metal

    International Nuclear Information System (INIS)

    Kang, Hee Jae; Lee, Tae Woo; Cho, Kyung Mox; Kang, Namhyun; Yoon, Byung Hyun; Park, Seo Jeong; Chang, Woong Seong

    2012-01-01

    Hydrogen-delayed fracture (HDF) was analyzed from the deposited weld metals of 600-MPa and 800-MPa flux-cored arc (FCA) welding wires, and then from the diffusible hydrogen behavior of the weld zone. Two types of deposited weld metal, that is, rutile weld metal and alkali weld metal, were used for each strength level. Constant loading test (CLT) and thermal desorption spectrometry (TDS) analysis were conducted on the hydrogen pre-charged specimens electrochemically for 72 h. The effects of microstructures such as acicular ferrite, grain-boundary ferrite, and low-temperature-transformation phase on the time-to failure and amount of diffusible hydrogen were analyzed. The fracture time for hydrogen-purged specimens in the constant loading tests decreased as the grain size of acicular ferrite decreased. The major trapping site for diffusible hydrogen was the grain boundary, as determined by calculating the activation energies for hydrogen detrapping. As the strength was increased and alkali weld metal was used, the resistance to HDF decreased.

  20. Microstructure and thermal characterization of dense bone and metals for biomedical use

    Science.gov (United States)

    Rodríguez, G. Peña; Calderón, A.; Hernández, R. A. Muñoz; Orea, A. Cruz; Méndez, M.; Sinencio, F. Sánchez

    2000-10-01

    We present a microstructural study and thermal diffusivity measurements at room temperature in two different sections of bull dense bone, bull bone and commercial hydroxyapatite, the last two in powder form. A comparison was realised between these measured values and those obtained from metallic samples frequently used in implants, as high purity titanium and 316L stainless steel. Our results show that the porosity and its orientation in the bone are two important factors for the heat flux through the bone. On the other hand, we obtained that the hydroxyapatite, in compact powder form, presents a thermal diffusivity value close to those obtained for the samples of bone which gives a good thermal agreement between these materials. Finally, it was obtained at one order of magnitude difference between the thermal diffusivity values of metallic samples and those corresponding values to bone and hydroxyapatite being this difference greater in titanium than in stainless steel.

  1. Microstructure and mechanical behavior of direct metal laser sintered Inconel alloy 718

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Derek H. [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States); Bicknell, Jonathan; Jorgensen, Luke [Turbocam Energy Solutions, Turbocam International, Dover, NH 03820 (United States); Patterson, Brian M.; Cordes, Nikolaus L. [Materials Science Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Tsukrov, Igor [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States); Knezevic, Marko, E-mail: marko.knezevic@unh.edu [Department of Mechanical Engineering, University of New Hampshire, Durham, NH 03824 (United States)

    2016-03-15

    In this paper, we investigate microstructure and quasi-static mechanical behavior of the direct metal laser sintered Inconel 718 superalloy as a function of build direction (BD). The printed material was further processed by annealing and double-aging, hot isostatic pressing (HIP), and machining. We characterize porosity fraction and distribution using micro X-ray computed tomography (μXCT), grain structure and crystallographic texture using electron backscattered diffraction (EBSD), and mechanical response in quasi-static tension and compression using standard mechanical testing at room temperature. Analysis of the μXCT imaging shows that majority of porosity develops in the outer layer of the printed material. However, porosity inside the material is also present. The EBSD measurements reveal formation of columnar grains, which favor < 001 > fiber texture components along the BD. These measurements also show evidence of coarse-grained microstructure present in the samples treated by HIP. Finally, analysis of grain boundaries reveal that HIP results in a large number of annealing twins compared to that in samples that underwent annealing and double-aging. The yield strength varies with the testing direction by approximately 7%, which is governed by a combination of grain morphology and crystallographic texture. In particular, we determine tension–compression asymmetry in the yield stress as well as anisotropy of the material flow during compression. We find that HIP lowers yield stress but improves ductility relative to the annealed and aged material. These results are discussed and critically compared with the data reported for wrought material in the same condition. - Highlights: • Microstructure and mechanical properties of DMLS Inconel 718 are studied in function of build direction. • Inhomogeneity of microstructure in the material in several conditions is quantified by μXCT and EBSD. • Anisotropy and asymmetry in the mechanical response are

  2. Microstructure and mechanical behavior of direct metal laser sintered Inconel alloy 718

    International Nuclear Information System (INIS)

    Smith, Derek H.; Bicknell, Jonathan; Jorgensen, Luke; Patterson, Brian M.; Cordes, Nikolaus L.; Tsukrov, Igor; Knezevic, Marko

    2016-01-01

    In this paper, we investigate microstructure and quasi-static mechanical behavior of the direct metal laser sintered Inconel 718 superalloy as a function of build direction (BD). The printed material was further processed by annealing and double-aging, hot isostatic pressing (HIP), and machining. We characterize porosity fraction and distribution using micro X-ray computed tomography (μXCT), grain structure and crystallographic texture using electron backscattered diffraction (EBSD), and mechanical response in quasi-static tension and compression using standard mechanical testing at room temperature. Analysis of the μXCT imaging shows that majority of porosity develops in the outer layer of the printed material. However, porosity inside the material is also present. The EBSD measurements reveal formation of columnar grains, which favor fiber texture components along the BD. These measurements also show evidence of coarse-grained microstructure present in the samples treated by HIP. Finally, analysis of grain boundaries reveal that HIP results in a large number of annealing twins compared to that in samples that underwent annealing and double-aging. The yield strength varies with the testing direction by approximately 7%, which is governed by a combination of grain morphology and crystallographic texture. In particular, we determine tension–compression asymmetry in the yield stress as well as anisotropy of the material flow during compression. We find that HIP lowers yield stress but improves ductility relative to the annealed and aged material. These results are discussed and critically compared with the data reported for wrought material in the same condition. - Highlights: • Microstructure and mechanical properties of DMLS Inconel 718 are studied in function of build direction. • Inhomogeneity of microstructure in the material in several conditions is quantified by μXCT and EBSD. • Anisotropy and asymmetry in the mechanical response are determined by

  3. Microstructural and Mechanical Characterization of Shear Formed Aluminum Alloys for Airframe and Space Applications

    Science.gov (United States)

    Troeger, L. P.; Domack, M. S.; Wagner, J. A.

    1998-01-01

    Advanced manufacturing processes such as near-net-shape forming can reduce production costs and increase the reliability of launch vehicle and airframe structural components through the reduction of material scrap and part count and the minimization of joints. The current research is an investigation of the processing-microstructure-property relationship for shear formed cylinders of the Al-Cu-Li-Mg-Ag alloy 2195 for space applications and the Al-Cu-Mg-Ag alloy C415 for airframe applications. Cylinders which have undergone various amounts of shear-forming strain have been studied to assess the microstructure and mechanical properties developed during and after shear forming.

  4. Simultaneous deposition of Ni nanoparticles and wires on a tubular halloysite template: A novel metallized ceramic microstructure

    International Nuclear Information System (INIS)

    Fu Yubin; Zhang Lide

    2005-01-01

    Tubular halloysite can be used as a template to fabricate a novel metallized ceramic microstructure through electroless plating. Reduction of Pd ions by methanol is conducted to initiate Ni plating. There is a simultaneous deposition of Ni nanoparticles on the outer surface and discontinuous wires in the lumen site of the halloysite template obtained. The different deposition could be caused by the different composition distribution of ferric oxide impurity in the wall due to the isomorphic substitution during the formation of halloysite template. Its magnetic property is mainly attributed to the Ni nanoparticles, not the wires. The metallized ceramic microstructure has the potential to be utilized as a novel magnetic material

  5. Microstructural study of metal-metal composites elaborated by interdiffusion between pure nickel and devitrified Fe-Ni-Mo-B glasses

    International Nuclear Information System (INIS)

    Ratovondrahona, E.; Bouquet, G.; Portier, R.

    1993-01-01

    It is well known that amorphous metallic alloys are able to give rise to microcrystallized structures when submitted to the effect of temperature, i.e. when devitrification takes place. These microstructures are particularly interesting for various applications. Materials produced from devitrified amorphous phase generally exhibit good mechanical properties, but are accompanied by some brittleness. In order to avoid this disadvantage, the authors tried to elaborate a composite material resulting from diffusion heat treatments carried out on alternate stackings of amorphous alloys and pure metal sheets. The idea is that by choosing discerning metallic glass and an appropriate diffusion heat treatment temperature, it might be possible to obtain mechanically hard phases, such as metallic borides, and disperse these compounds in the pure metallic matrix to be reinforced. Here, the authors only present the microstructural results of this study, although some preliminary mechanical tests have been preformed

  6. Microstructure and chemical analysis of Hf-based high-k dielectric layers in metal-insulator-metal capacitors

    Energy Technology Data Exchange (ETDEWEB)

    Thangadurai, P. [Department of Materials Engineering, Technion - Israel Institute of Technology, Haifa 32000 (Israel); Mikhelashvili, V.; Eisenstein, G. [Department of Electrical Engineering, Technion - Israel Institute of Technology, Haifa 32000 (Israel); Kaplan, W.D., E-mail: kaplan@tx.technion.ac.i [Department of Materials Engineering, Technion - Israel Institute of Technology, Haifa 32000 (Israel)

    2010-05-31

    The microstructure and chemistry of the high-k gate dielectric significantly influences the performance of metal-insulator-metal (MIM) and metal-oxide-semiconductor devices. In particular, the local structure, chemistry, and inter-layer mixing are important phenomena to be understood. In the present study, high resolution and analytical transmission electron microscopy are combined to study the local structure, morphology, and chemistry in MIM capacitors containing a Hf-based high-k dielectric. The gate dielectric, bottom and gate electrodes were deposited on p-type Si(100) wafers by electron beam evaporation. Four chemically distinguishable sub-layers were identified within the dielectric stack. One is an unintentionally formed 4.0 nm thick interfacial layer of Ta{sub 2}O{sub 5} at the interface between the Ta electrode and the dielectric. The other three layers are based on HfN{sub x}O{sub y} and HfTiO{sub y}, and intermixing between the nearby sub-layers including deposited SiO{sub 2}. Hf-rich clusters were found in the HfN{sub x}O{sub y} layer adjacent to the Ta{sub 2}O{sub 5} layer.

  7. Microstructures and tribological properties of laser cladded Ti-based metallic glass composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Xiaodong; Wu, Hong, E-mail: wuhong927@126.com; Liu, Yong, E-mail: yonliu@csu.edu.cn; Zhang, Weidong; Li, Ruidi; Chen, Shiqi; Zai, Xiongfei; Hu, Te

    2016-10-15

    Metallic glass composite coatings Ti{sub 45}Cu{sub 41}Ni{sub 9}Zr{sub 5} and Ti{sub 45}Cu{sub 41}Ni{sub 6}Zr{sub 5}Sn{sub 3} (at.%) on a Ti-30Nb-5Ta-7Zr (wt.%) (TNTZ) alloy were prepared by laser cladding. The microstructures of the coatings were characterized by means of X-ray diffractometry (XRD), scanning electron microscopy (SEM) equipped with energy dispersive X-ray analyzer (EDXA), and transmission electron microscopy (TEM). Results indicated that the coatings have an amorphous structure embedded with a few nanocrystalline phases and dendrites. A partial substitution of Ni by Sn can improve the glass forming ability of Ti-base metallic glass system, and induce the formation of nano-sized Ni{sub 2}SnTi phase during the cyclic laser heating. The tribological behavior of both the substrate and the coatings was investigated in detail. A significant improvement in both the hardness and the wear resistance of the coatings was achieved with the addition of Sn. The relationship between the wear resistance and the microstructures of the coatings was discussed. - Highlights: •Ti-based metallic glass composite coatings were prepared by laser cladding. •The wear resistance is greatly improved by laser cladding of composite coatings. •Substitution of Ni by Sn increases GFA and wear resistance of the coatings. •A good balance of crystalline/amorphous phases improves the wear resistance. •Adhesive wear serves as the dominant wear mechanism of the composite coatings.

  8. Molecular dynamics study of dual-phase microstructure of Titanium and Zirconium metals during the quenching process

    Science.gov (United States)

    Miyazaki, Narumasa; Sato, Kazunori; Shibutani, Yoji

    Dual-phase (DP) transformation, which is composed of felite- and/or martensite- multicomponent microstructural phases, is one of the most effective tools to product functional alloys. To obtain this DP structure such as DP steels and other materials, we usually apply thermal processes such as quenching, tempering and annealing. As the transformation dynamics of DP microstructure depends on conditions of temperature, annealing time, and quenching rate, physical properties of materials are able to be tuned by controlling microstructure type, size, their interfaces and so on. In this study, to understand the behavior of DP transformation and to control physical properties of materials by tuning DP microstructures, we analyze the atomistic dynamics of DP transformation during the quenching process and the detail of DP microstructures by using the molecular dynamics simulations. As target metals of DP transformation, we focus on group 4 transition metals, such as Ti and Zr described by EAM interatomic potentials. For Ti and Zr models we perform molecular dynamics simulations by assuming melt-quenching process from 3000 K to 0 K under the isothermal-isobaric ensemble. During the process for each material, we observe liquid to HCP like transition around the melting temperature, and continuously HCP-BCC like transition around martensitic transformation temperature. Furthermore, we clearly distinguish DP microstructure for each quenched model.

  9. Microstructural characterization of Mg-based bulk metallic glass and nanocomposite

    Energy Technology Data Exchange (ETDEWEB)

    Babilas, Rafał, E-mail: rafal.babilas@polsl.pl [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, Konarskiego 18a St., 44-100 Gliwice (Poland); Nowosielski, Ryszard; Pawlyta, Mirosława [Institute of Engineering Materials and Biomaterials, Silesian University of Technology, Konarskiego 18a St., 44-100 Gliwice (Poland); Fitch, Andy [European Synchrotron Radiation Facility, CS40220, 38043 Grenoble (France); Burian, Andrzej [A. Chelkowski Institute of Physics, University of Silesia, Uniwersytecka 4 St., 40-007 Katowice (Poland)

    2015-04-15

    New magnesium-based bulk metallic glasses Mg{sub 60}Cu{sub 30}Y{sub 10} have been prepared by pressure casting. Glassy alloys were successfully annealed to become nanocomposite containing 200 nm crystallites in an amorphous matrix. The microstructure of bulk glassy alloy and nanocomposite obtained during heat treatment was examined by X-ray diffraction and scanning and high-resolution electron microscopy. Metallic glass has been also studied to explain the structural characteristics by the reverse Monte Carlo (RMC) modeling based on the diffraction data. The HRTEM images allow to indicate some medium-range order (MRO) regions about 2–3 nm in size and formation of local atomic clusters. The RMC modeling results confirmed some kinds of short range order (SRO) structures. It was found that the structure of bulk metallic glass formed by the pressure casting is homogeneous. The composite material contained very small particles in the amorphous matrix. Homogeneous glassy alloy had better corrosion resistance than a composite containing nanocrystalline particles in a glassy matrix. - Highlights: • RMC modeling demonstrates some kinds of SRO structures in Mg-based BMGs. • HRTEM indicated MRO regions about 2–3 nm and SRO regions about 0.5 nm in size. • Mg-based glassy alloys were successfully annealed to become nanocomposite material. • Crystalline particles have spherical morphology with an average diameter of 200 nm. • Glassy alloy had higher corrosion resistance than a nanocomposite sample.

  10. Microstructures and properties of ceramic particle-reinforced metal matrix composite layers produced by laser cladding

    Science.gov (United States)

    Zhang, Qingmao; He, Jingjiang; Liu, Wenjin; Zhong, Minlin

    2005-01-01

    Different weight ratio of titanium, zirconium, WC and Fe-based alloy powders were mixed, and cladded onto a medium carbon steel substrate using a 3kW continuous wave CO2 laser, aiming at producing Ceramic particles- reinforced metal matrix composites (MMCs) layers. The microstructures of the layers are typical hypoeutectic, and the major phases are Ni3Si2, TiSi2, Fe3C, FeNi, MC, Fe7Mo3, Fe3B, γ(residual austenite) and M(martensite). The microstructure morphologies of MMCs layers are dendrites/cells. The MC-type reinforcements are in situ synthesis Carbides which main compositions consist of transition elements Zr, Ti, W. The MC-type particles distributed within dendrite and interdendritic regions with different volume fractions for single and overlapping clad layers. The MMCs layers are dense and free of cracks with a good metallurgical bonding between the layer and substrate. The addition ratio of WC in the mixtures has the remarkable effect on the microhardness of clad layers.

  11. Effects of metal coatings on adhesive characteristics of Gecko-like microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Kim Kyu Hye; An, Tea Chang; Hwang, Hui Yun [Dept. of Mechanical Design Engineering, Andong National University, Andong (Korea, Republic of)

    2015-11-15

    Recently, there have been several studies on the inspiration and application of optimized natural structures. One study introduced a new adhesion method that was inspired by the feet of geckos because of their superior features such as high adhesion strength, ease-of-removal, and they are environmentally friendly. Various micro- or nano-structures were fabricated and tested for gecko-like dry adhesives, but gecko-like dry adhesives that were developed became easily worn from frequent use. In this study, we propose a metal-coating method to improve the durability of gecko-like dry adhesives. We evaluate the initial adhesion strength and durability by performing repeated adhesion tests on a glass plate. The initial adhesive strength of gold-coated micro-structures was 60% of that for non-coated ones. However, the adhesive strength of gold-coated micro-structures was kept as 58% of their initial adhesion strength, while that of non-coated ones was only 40%.

  12. Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

    Science.gov (United States)

    Bauer, José Roberto de Oliveira; Grande, Rosa Helena Miranda; Rodrigues-Filho, Leonardo Eloy; Pinto, Marcelo Mendes; Loguercio, Alessandro Dourado

    2012-01-01

    The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS) and elongation (EL) tests were performed using a Kratos machine. Vickers Microhardness (VM), fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD), with higher values shown when cast with Flame/Air (p casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99), and casting condition with the lowest EL values had the highest VM values (blowtorch). Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property.

  13. Effects of metal coatings on adhesive characteristics of Gecko-like microstructures

    International Nuclear Information System (INIS)

    Kim Kyu Hye; An, Tea Chang; Hwang, Hui Yun

    2015-01-01

    Recently, there have been several studies on the inspiration and application of optimized natural structures. One study introduced a new adhesion method that was inspired by the feet of geckos because of their superior features such as high adhesion strength, ease-of-removal, and they are environmentally friendly. Various micro- or nano-structures were fabricated and tested for gecko-like dry adhesives, but gecko-like dry adhesives that were developed became easily worn from frequent use. In this study, we propose a metal-coating method to improve the durability of gecko-like dry adhesives. We evaluate the initial adhesion strength and durability by performing repeated adhesion tests on a glass plate. The initial adhesive strength of gold-coated micro-structures was 60% of that for non-coated ones. However, the adhesive strength of gold-coated micro-structures was kept as 58% of their initial adhesion strength, while that of non-coated ones was only 40%

  14. Femtosecond laser-induced concentric ring microstructures on Zr-based metallic glass

    International Nuclear Information System (INIS)

    Ma Fengxu; Yang Jianjun; Xiaonong Zhu; Liang Chunyong; Wang Hongshui

    2010-01-01

    Surface morphological evolution of Zr-based metallic glass ablated by femtosecond lasers is investigated in atmosphere condition. Three types of permanent ring structures with micro-level spacing are observed for different laser shots and fluences. In the case of low laser fluences, the generation of annular patterns with nonthermal features is observed on the rippled structure with the subwavelength scale, and the ring spacing shows a decrease tendency from the center to the margin. While in the case of high laser fluences, the concentric rings formation within the laser spot is found to have evident molten traces and display the increasing ring spacing along the radial direction. Moreover, when the laser shots accumulation becomes large, the above two types of ring microstructures begin to develop into the common ablation craters. Analysis and discussion suggests that the stress-induced condensation of ablation vapors and the frozen thermocapillary waves on the molten surfaces should be responsible for the formation of two different types of concentric ring structures, respectively. Eventually, a processing window for each resulting surface microstructure type is obtained experimentally and indicates the possibility to control the morphological transitions among different types.

  15. Micro-structure of Joints made of Dissimilar Metals using Explosion Welding

    Directory of Open Access Journals (Sweden)

    Juan Ramón Castillo-Matos

    2017-04-01

    Full Text Available The objective of this investigation is to establish the behaviour of the micro-structure of dissimilar joints made of titanium with AISI 1020, 1066 and 1008 steels through explosion welding. A detonation velocity of 2 800 m/s, a charge radius of 0,345 kg and a collision velocity of 1196, 16 m/s with an explosive volume of 600 cm3 and a density of 1,15 g/cm3 were considered. The microstructures obtained were composed of equiaxed ferrite grains, very fine grains of troostitic type and coarse grains with ferrite grid. Fine and aligned grains of ferrite type are observed in the casted area of both base materials. The metal hardness experienced an increase in samples from 120 HV AISI 1008 steel up to 250 HV for AISI 1066 steel. The AISI 1020 steel joint with titanium has an line shaped interface unlike the AISI 1008 steels with 4063 forms waves with uniform width, which provides a higher mechanical resistance associated with the ductility of the AISI 1008 steel.

  16. Effects of heat-treatment on the microstructure of TiAl-Nb produced with laser metal deposition technique

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2017-10-01

    Full Text Available due to their lightness and excellent creep properties when compared to nickel super-alloys. This paper looked into the production of titanium aluminide microstructures, the so-called ordered a2-Ti3Al-Nb, making use of the in-situ laser metal alloying...

  17. Influence of temper condition on microstructure and mechanical properties of semisolid metal processed Al–Si–Mg alloy A356

    CSIR Research Space (South Africa)

    Moller, H

    2009-01-01

    Full Text Available The microstructures and mechanical properties of strontium modified semisolid metal high pressure die cast A356 alloy are presented. The alloy A356-F (as cast) has a globular primary grain structure containing a fine eutectic. Solution treatment...

  18. Modeling of Metallic Glass Matrix Composites Under Compression: Microstructure Effect on Shear Band Evolution

    Science.gov (United States)

    Jiang, Yunpeng; Qiu, Kun; Sun, Longgang; Wu, Qingqing

    2018-01-01

    The relationship among processing, microstructure, and mechanical performance is the most important for metallic glass matrix composites (MGCs). Numerical modeling was performed on the shear banding in MGCs, and the impacts of particle concentration, morphology, agglomerate, size, and thermal residual stress were revealed. Based on the shear damage criterion, the equivalent plastic strain acted as an internal state variable to depict the nucleation, growth, and coalescence of shear bands. The element deletion technique was employed to describe the process of transformation from shear band to micro-crack. The impedance effect of particle morphology on the propagation of shear bands was discussed, whereby the toughening mechanism was clearly interpreted. The present work contributes to the subsequent strengthening and toughening design of MGCs.

  19. Effect of Sphere Properties on Microstructure and Mechanical Performance of Cast Composite Metal Foams

    Directory of Open Access Journals (Sweden)

    Matias Garcia-Avila

    2015-05-01

    Full Text Available Aluminum-steel composite metal foams (Al-S CMF are manufactured using steel hollow spheres, with a variety of sphere carbon content, surface roughness, and wall porosity, embedded in an Aluminum matrix through gravity casting technique. The microstructural and mechanical properties of the material were studied using scanning electron microscopy, energy dispersive spectroscopy, and quasi-static compressive testing. Higher carbon content and surface roughness in the sphere wall were responsible for an increase in formation of intermetallic phases which had a strengthening effect at lower strain levels, increasing the yield strength of the material by a factor of 2, while higher sphere wall porosity resulted in a decrease on the density of the material and improving its cushioning and ductility maintaining its energy absorption capabilities.

  20. Microstructural Evolution of Inconel 625 and Inconel 686CPT Weld Metal for Clad Carbon Steel Linepipe Joints: A Comparator Study

    Science.gov (United States)

    Maltin, Charles A.; Galloway, Alexander M.; Mweemba, Martin

    2014-07-01

    Microstructural evolution of Inconel 625 and Inconel 686CPT filler metals, used for the fusion welding of clad carbon steel linepipe, has been investigated and compared. The effects of iron dilution from the linepipe parent material on the elemental segregation potential of the filler metal chemistry have been considered. The results obtained provide significant evidence to support the view that, in Inconel 686CPT weld metal, the segregation of tungsten is a function of the level of iron dilution from the parent material. The data presented indicate that the incoherent phase precipitated in the Inconel 686CPT weld metal has a morphology that is dependent on tungsten enrichment and, therefore, iron dilution. Furthermore, in the same weld metal, a continuous network of finer precipitates was observed. The Charpy impact toughness of each filler metal was evaluated, and the results highlighted the superior impact toughness of the Inconel 625 weld metal over that of Inconel 686CPT.

  1. Effect of Bainitic Microstructure on Ballistic Performance of Armour Steel Weld Metal Using Developed High Ni-Coated Electrode

    Science.gov (United States)

    Pramanick, A. K.; Das, H.; Reddy, G. M.; Ghosh, M.; Nandy, S.; Pal, T. K.

    2018-05-01

    Welding of armour steel has gained significant importance during the past few years as recent civilian and military requirements demand weld metal properties matching with base metal having good ballistic performance along with high strength and toughness at - 40 °C as per specification. The challenge of armour steel welding therefore lies in controlling the weld metal composition which is strongly dependent on welding electrode/consumables, resulting in desired weld microstructure consisting of lower bainite along with retained austenite. The performance of butt-welded armour steel joints produced by the developed electrodes was evaluated using tensile testing, ballistic testing, impact toughness at room temperature and subzero temperature. Microstructures of weld metals are exclusively characterized by x-ray diffraction technique, scanning electron microscope and transmission electron microscopy with selected area diffraction pattern. Experimental results show that weld metal with relatively lower carbon, higher manganese and lower nickel content was attributed to lower bainite with film type of retained austenite may be considered as a most covetable microstructure for armour steel weld metal.

  2. Effect of Bainitic Microstructure on Ballistic Performance of Armour Steel Weld Metal Using Developed High Ni-Coated Electrode

    Science.gov (United States)

    Pramanick, A. K.; Das, H.; Reddy, G. M.; Ghosh, M.; Nandy, S.; Pal, T. K.

    2018-04-01

    Welding of armour steel has gained significant importance during the past few years as recent civilian and military requirements demand weld metal properties matching with base metal having good ballistic performance along with high strength and toughness at - 40 °C as per specification. The challenge of armour steel welding therefore lies in controlling the weld metal composition which is strongly dependent on welding electrode/consumables, resulting in desired weld microstructure consisting of lower bainite along with retained austenite. The performance of butt-welded armour steel joints produced by the developed electrodes was evaluated using tensile testing, ballistic testing, impact toughness at room temperature and subzero temperature. Microstructures of weld metals are exclusively characterized by x-ray diffraction technique, scanning electron microscope and transmission electron microscopy with selected area diffraction pattern. Experimental results show that weld metal with relatively lower carbon, higher manganese and lower nickel content was attributed to lower bainite with film type of retained austenite may be considered as a most covetable microstructure for armour steel weld metal.

  3. Interfacial Microstructure Formed by Reactive Metal Penetration of Al into Mullite

    International Nuclear Information System (INIS)

    Du, T.B.; Ewsuk, K.G.; Fahrenholtz, W.G.; Loehman, R.E.; Lu, P.

    1999-01-01

    Microstructure in the reaction interface between molten Al and dense mullite have been studied by transmission electron microscopy to provide insight into mechanisms for forming ceramic-metal composites by reactive metal penetration. The reactions, which have the overall stoichiometry, 3Al number sign iz01 + (8+ x)A1 + 13 AlzO + xA1 + 6Si, were carried out at temperatures of 900, 1100, and 1200oC for 5 minutes and 60 minutes, and 1400oC for 15 minutes. Observed phases generally were those given in the above reaction, although their proportions and interracial rnicrostructures differed strongly with reaction temperature. After reaction at 900oC, a thin Al layer separated unreacted mullite from the cx-AlzO and Al reaction products. No Si phase was found near the reaction front. After 5 minutes at 1100''C, the nxtction front contained Si, ct-A120, and an aluminum oxide phase with a high concentration of Si. After 60 minutes at 11O(YC many of the cx-A120g particles were needle-shaped with a preferred orientation. After reaction at 1200oC, the reaction front contained a high density of Si particles that formed a continuous layer over many of the mullite grains. The sample reacted at 140VC for 15 minutes had a dense ct-A120J reaction layer less than 2m thick. Some isolated Si particles were present between the a-AlzO layer and the unreacted mullite. Using previously measured reaction kinetics data, the observed temperature dependence of the interracial microstructure have been modeled as three sequential steps, each one of which is rate-limiting in a different temperature range

  4. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  5. Microstructure and pitting corrosion of shielded metal arc welded high nitrogen stainless steel

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed

    2015-09-01

    Full Text Available The present work is aimed at studying the microstructure and pitting corrosion behaviour of shielded metal arc welded high nitrogen steel made of Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microscopic studies were carried out using optical microscopy (OM and field emission scanning electron microscopy (FESEM. Energy back scattered diffraction (EBSD method was used to determine the phase analysis, grain size and orientation image mapping. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance in aerated 3.5% NaCl environment using a GillAC electrochemical system. The investigation results showed that the selected Cr–Mn–N type electrode resulted in a maximum reduction in delta-ferrite and improvement in pitting corrosion resistance of the weld zone was attributed to the coarse austenite grains owing to the reduction in active sites of the austenite/delta ferrite interface and the decrease in galvanic interaction between austenite and delta-ferrite.

  6. Microstructure and property of WC particles ceramic-metal composite coatings by laser surface cladding

    International Nuclear Information System (INIS)

    Zeng Xiaoyan; Zhu Beidi; Tao Zengyi; Yang Shuguo; Cui Kun

    1993-01-01

    Ceramic-metal is widely used as a kind of good hardfacing material. The coarse WC particles ceramic-metal composite coatings with WC density of 67% it weight and the thickness of 1.6-2.0 mm have been cladded on 20Ni 4 Mo steel surface by a 2kw CO 2 laser. The sintered WC particles with the size of 600-1,000 μm are chosen as the main strengthening phase, Ni-base self-flux alloy as the binder in the composite coatings. The microstructure and micro-hardness of both WC particles and binder are analyzed. The rigid ball indention with acoustic emission technique is used to evaluate the brittleness of the coating. Finally, the abrasive wear resistance of the coatings are tested, Besides, the coatings with the same ratio and size of WC particles within low carbon steel tube were cladded on 20Ni 4 Mo steel by atomic hydrogen welding technique and analyzed by the same ways their result are compared

  7. Laser aided direct metal deposition of Inconel 625 superalloy: Microstructural evolution and thermal stability

    International Nuclear Information System (INIS)

    Dinda, G.P.; Dasgupta, A.K.; Mazumder, J.

    2009-01-01

    Direct metal deposition technology is an emerging laser aided manufacturing technology based on a new additive manufacturing principle, which combines laser cladding with rapid prototyping into a solid freeform fabrication process that can be used to manufacture near net shape components from their CAD files. In the present study, direct metal deposition technology was successfully used to fabricate a series of samples of the Ni-based superalloy Inconel 625. A high power CO 2 laser was used to create a molten pool on the Inconel 625 substrate into which an Inconel 625 powder stream was delivered to create a 3D object. The structure and properties of the deposits were investigated using optical and scanning electron microscopy, X-ray diffraction and microhardness test. The microstructure has been found to be columnar dendritic in nature, which grew epitaxially from the substrate. The thermal stability of the dendritic morphology was investigated in the temperature range 800-1200 deg. C. These studies demonstrate that Inconel 625 is an attractive material for laser deposition as all samples produced in this study are free from relevant defects such as cracks, bonding error and porosity.

  8. Laser aided direct metal deposition of Inconel 625 superalloy: Microstructural evolution and thermal stability

    Energy Technology Data Exchange (ETDEWEB)

    Dinda, G.P., E-mail: dindag@focushope.edu [Center for Advanced Technologies, Focus: HOPE, Detroit, MI 48238 (United States); Center for Laser Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI 48109 (United States); Dasgupta, A.K. [Center for Advanced Technologies, Focus: HOPE, Detroit, MI 48238 (United States); Mazumder, J. [Center for Laser Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI 48109 (United States)

    2009-05-25

    Direct metal deposition technology is an emerging laser aided manufacturing technology based on a new additive manufacturing principle, which combines laser cladding with rapid prototyping into a solid freeform fabrication process that can be used to manufacture near net shape components from their CAD files. In the present study, direct metal deposition technology was successfully used to fabricate a series of samples of the Ni-based superalloy Inconel 625. A high power CO{sub 2} laser was used to create a molten pool on the Inconel 625 substrate into which an Inconel 625 powder stream was delivered to create a 3D object. The structure and properties of the deposits were investigated using optical and scanning electron microscopy, X-ray diffraction and microhardness test. The microstructure has been found to be columnar dendritic in nature, which grew epitaxially from the substrate. The thermal stability of the dendritic morphology was investigated in the temperature range 800-1200 deg. C. These studies demonstrate that Inconel 625 is an attractive material for laser deposition as all samples produced in this study are free from relevant defects such as cracks, bonding error and porosity.

  9. Numerical evaluation of oxide growth in metallic support microstructures of Solid Oxide Fuel Cells and its influence on mass transport

    DEFF Research Database (Denmark)

    Reiss, Georg; Frandsen, Henrik Lund; Persson, Åsa Helen

    2015-01-01

    is evaluated by determining an effective diffusion coefficient and the equivalent electrical area specific resistance (ASR) due to diffusion over time. It is thus possible to assess the applicability (in terms of corrosion behaviour) of potential metallic supports without costly long-term experiments......-temperature corrosion theory, and the required model parameters can be retrieved by standard corrosion weight gain measurements. The microstructure is reconstructed from X-ray computed tomography, and converted into a computational grid. The influence of the changing microstructure on the fuel cell performance...

  10. Microstructure characteristics of nickel reinforced metal matrix composites (Ni/AC8A) by low-pressure metal infiltration process

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hyun Jun; Rong, Hua Wei; Jun, Ji Ang; Park, Sung Ho; Huh, Sun Chul; Park, Won Jo [Gyeongsang National University, Jinju (Korea, Republic of)

    2009-07-01

    MMCs(Metal Matrix Composites) can obtain mechanical characteristics of application purposes that a single material is difficult to obtain. Al alloy composite material that nickel is added by reinforcement is used for piston of diesel engine, because high temperature properties, strength, corrosion resistant are improved excellently than existent Al alloy. And, in case of processing, interface between Ni and Al improves wear resistant by intermetallic compound of high hardness. Also, in the world, industrial circles are proceeding research to apply excellent composite material. Existent process methods of MMC using preform were manufactured by high-pressure. But, it cause deformation of preform or fault of completed MMC. Using low-pressure as infiltration pressure can prevent this problem, and there is an advantage that is able to reduce the cost of production by small scale of production equipment. Accordingly, process methods of MMC have to consider low-pressure infiltration for the strength of preform, and nowadays, there are many studies about reducing infiltration pressure. In this study produced Al composite material that Ni is added by reinforcement by low-pressure infiltration, and observed microstructure of completed MMCs.

  11. High-aspect-ratio microstructures with versatile slanting angles on silicon by uniform metal-assisted chemical etching

    Science.gov (United States)

    Li, Liyi; Zhang, Cheng; Tuan, Chia-Chi; Chen, Yun; Wong, C.-P.

    2018-05-01

    High-aspect-ratio (HAR) microstructures on silicon (Si) play key roles in photonics and electromechanical devices. However, it has been challenging to fabricate HAR microstructures with slanting profiles. Here we report successful fabrication of uniform HAR microstructures with controllable slanting angles on (1 0 0)-Si by slanted uniform metal-assisted chemical etching (SUMaCE). The trenches have width of 2 µm, aspect ratio greater than 20:1 and high geometric uniformity. The slanting angles can be adjusted between 2-70° with respect to the Si surface normal. The results support a fundamental hypothesis that under the UMaCE condition, the preferred etching direction is along the normal of the thin film catalysts, regardless of the relative orientation of the catalyst to Si substrates or the crystalline orientation of the substrates. The SUMaCE method paves the way to HAR 3D microfabrication with arbitrary slanting profiles inside Si.

  12. EBSD-based techniques for characterization of microstructural restoration processes during annealing of metals deformed to large plastic strains

    DEFF Research Database (Denmark)

    Godfrey, A.; Mishin, Oleg; Yu, Tianbo

    2012-01-01

    Some methods for quantitative characterization of the microstructures deformed to large plastic strains both before and after annealing are discussed and illustrated using examples of samples after equal channel angular extrusion and cold-rolling. It is emphasized that the microstructures...... in such deformed samples exhibit a heterogeneity in the microstructural refinement by high angle boundaries. Based on this, a new parameter describing the fraction of regions containing predominantly low angle boundaries is introduced. This parameter has some advantages over the simpler high angle boundary...... on mode of the distribution of dislocation cell sizes is outlined, and it is demonstrated how this parameter can be used to investigate the uniformity, or otherwise, of the restoration processes occurring during annealing of metals deformed to large plastic strains. © (2012) Trans Tech Publications...

  13. Effect of Nickel Contents on the Microstructure and Mechanical Properties for Low-Carbon Bainitic Weld Metals

    Science.gov (United States)

    Mao, Gaojun; Cao, Rui; Yang, Jun; Jiang, Yong; Wang, Shuai; Guo, Xili; Yuan, Junjun; Zhang, Xiaobo; Chen, Jianhong

    2017-05-01

    Multi-pass weld metals were deposited on Q345 base steel using metal powder-flux-cored wire with various Ni contents to investigate the effects of the Ni content on the weld microstructure and property. The types of the microstructures were identified by optical microscope, scanning electron microscope, transmission electron microscope, and micro-hardness tests. As a focusing point, the lath bainite and lath martensite were distinguished by their compositions, morphologies, and hardness. In particular, a number of black plane facets appearing between lath bainite or lath martensite packets were characterized by laser scanning confocal microscope. The results indicated that with the increase in Ni contents in the range of 0, 2, 4, and 6%, the microstructures in the weld-deposited metal were changed from the domination of the granular bainite to the majority of the lath bainite and/or the lath martensite and the micro-hardness of the weld-deposited metal increased. Meanwhile, the average width of columnar grain displays a decreasing trend and prior austenite grain size decreases while increases with higher Ni content above 4%. Yield strength and ultimate tensile strength decrease, while the reduction in fracture area increases with the decreasing Ni mass fraction and the increasing test temperature, respectively. And poor yield strength in Ni6 specimen can be attributed to elements segregation caused by weld defect. Finally, micro-hardness distribution in correspondence with specimens presents as a style of cloud-map.

  14. Microstructures induced by excimer laser surface melting of the SiC{sub p}/Al metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Qian, D.S., E-mail: Daishu.qian@postgrad.manchester.ac.uk; Zhong, X.L.; Yan, Y.Z.; Hashimoto, T.; Liu, Z.

    2017-08-01

    Highlights: • Microstructural analysis of the excimer laser-melted SiC{sub p}/AA2124;. • Analytical, FEM, and SPH simulation of the laser-material interaction;. • Mechanism of the formation of the laser-induced microstructure. - Abstract: Laser surface melting (LSM) was carried out on the SiC{sub p}/Al metal matrix composite (MMC) using a KrF excimer laser with a fluence of 7 J/cm{sup 2}. The re-solidification microstructure was characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM) equipped with energy dispersive X-ray detector, and X-ray diffraction (XRD) analysis. It was found that a 2.5 μm thick melted layer was formed in the near-surface region, in which dissolution of the intermetallics and removal of the SiC particles occurred. The thermal and material response upon laser irradiation was simulated using three models, i.e. analytical model, finite element model (FEM) and smoothed-particle hydrodynamics (SPH) model. The effect of SiC particles on the LSM process, the mechanism of the SiC removal and the re-solidification microstructures in the melted layer were discussed. The simulation results were in good agreement with the experimental results and contributed to the generic understanding of the re-solidification microstructures induced by ns-pulsed lasers.

  15. Tensile properties and microstructure of direct metal laser-sintered TI6AL4V (ELI alloy

    Directory of Open Access Journals (Sweden)

    Moletsane, M. G.

    2016-11-01

    Full Text Available Direct metal laser sintering (DMLS is an additive manufacturing technology used to melt metal powder by high laser power to produce customised parts, light-weight structures, or other complex objects. During DMLS, powder is melted and solidified track-by-track and layer-by-layer; thus, building direction can influence the mechanical properties of DMLS parts. The mechanical properties and microstructure of material produced by DMLS can depend on the powder properties, process parameters, scanning strategy, and building geometry. In this study, the microstructure, tensile properties, and porosity of DMLS Ti6Al4V (ELI horizontal samples were analysed. Defect analysis by CT scans in pre-strained samples was used to detect the crack formation mechanism during tensile testing of as-built and heat-treated samples. The mechanical properties of the samples before and after stress relieving are discussed.

  16. Microstructural and Mechanical Property Characterization of Shear Formed Aerospace Aluminum Alloys

    Science.gov (United States)

    Troeger, Lillianne P.; Domack, Marcia S.; Wagner, John A.

    2000-01-01

    Advanced manufacturing processes such as near-net-shape forming can reduce production costs and increase the reliability of launch vehicle and airframe structural components through the reduction of material scrap and part count and the minimization of joints. The current research is an investigation of the processing-microstructure-property relationships for shear formed cylinders of the Al-Cu-Li-Mg-Ag alloy 2195 for space applications and the Al-Cu-Mg-Ag alloy C415 for airframe applications. Cylinders which had undergone various amounts of shear-forming strain were studied to correlate the grain structure, texture, and mechanical properties developed during and after shear forming.

  17. Microstructural Engineering and Architectural Design of Metal-Organic Framework Membranes.

    Science.gov (United States)

    Liu, Yi; Ban, Yujie; Yang, Weishen

    2017-08-01

    In the past decade, a huge development in rational design, synthesis, and application of molecular sieve membranes, which typically included zeolites, metal-organic frameworks (MOFs), and graphene oxides, has been witnessed. Owing to high flexibility in both pore apertures and functionality, MOFs in the form of membranes have offered unprecedented opportunities for energy-efficient gas separations. Reports on the fabrication of well-intergrown MOF membranes first appeared in 2009. Since then there has been tremendous growth in this area along with an exponential increase of MOF-membrane-related publications. In order to compete with other separation and purification technologies, like cryogenic distillation, pressure swing adsorption, and chemical absorption, separation performance (including permeability, selectivity, and long-term stability) of molecular sieve membranes must be further improved in an attempt to reach an economically attractive region. Therefore, microstructural engineering and architectural design of MOF membranes at mesoscopic and microscopic levels become indispensable. This review summarizes some intriguing research that may potentially contribute to large-scale applications of MOF membranes in the future. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  18. Atomic scale modeling of defect production and microstructure evolution in irradiated metals

    Energy Technology Data Exchange (ETDEWEB)

    Diaz de la Rubia, T.; Soneda, N.; Shimomura, Y. [Lawrence Livermore National Lab., CA (United States)] [and others

    1997-04-01

    Irradiation effects in materials depend in a complex way on the form of the as-produced primary damage state and its spatial and temporal evolution. Thus, while collision cascades produce defects on a time scale of tens of picosecond, diffusion occurs over much longer time scales, of the order of seconds, and microstructure evolution over even longer time scales. In this report the authors present work aimed at describing damage production and evolution in metals across all the relevant time and length scales. They discuss results of molecular dynamics simulations of displacement cascades in Fe and V. They show that interstitial clusters are produced in cascades above 5 keV, but not vacancy clusters. Next, they discuss the development of a kinetic Monte Carlo model that enables calculations of damage evolution over much longer time scales (1000`s of s) than the picosecond lifetime of the cascade. They demonstrate the applicability of the method by presenting predictions on the fraction of freely migrating defects in {alpha}Fe during irradiation at 600 K.

  19. A study of microstructure and wear behaviour of TiB2/Al metal matrix composites

    Directory of Open Access Journals (Sweden)

    A. Sreenivasan

    Full Text Available The present paper deals with the study of microstructure and wear characteristics of TiB2 reinforced aluminium metal matrix composites (MMCs. Matrix alloys with 5, 10 and 15% of TiB2 were made using stir casting technique. Effect of sliding velocity on the wear behaviour and tribo-chemistry of the worn surfaces of both matrix and composites sliding against a EN24 steel disc has been investigated under dry conditions. A pin-on-disc wear testing machine was used to find the wear rate, in which EN24 steel disc was used as the counter face, loads of 10-60N in steps of 10N and speeds of 100, 200, 300, 400 and 500 rpm were employed. The results showed that the wear rate was increased with an increase in load and sliding speed for both the materials. However, a lower wear rate was obtained for MMCs when compared to the matrix alloys. The wear transition from slight to severe was presented at the critical applied loads. The transition loads for the MMCs were much higher than that of the matrix alloy. The transition loads were increased with increase in TiB2 and the same was decreased with the increase of sliding speeds. The SEM and EDS analyses were undertaken to demonstrate the effect of TiB2 particles on the wear mechanism for each conditions.

  20. Compacted and Sintered Microstructure Depending on Uranium Powder Size in Zr-U Metallic Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Yun, Chang Gun; Jun, Hyun-Joon; Ju, Jung Hwan; Lee, Ho Jin; Lee, Chong-Tak; Kim, Hyung Lae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2017-03-15

    In case of the uranium (U) and zirconium (Zr) powders which have been utilized for the production of a metallic fuel in the various nuclear applications, the homogenous distribution of U powders in the Zr-U pellet has influenced significantly on the nuclear fuel performance. The inhomogeneity in a powder process was changed by various intricate factors, e.g. powder size, shape, distribution and so on. Particularly, the U inhomogeneity in the Zr-U pellets occurs by segregation derived from the great gaps of densities between Zr and U during compaction of the mixed powders. In this study, the relationship between powder size and homogeneity was investigated by using the different-sized U powders. The microstructure in Zr-U pellets reveals more homogeneity when the weight ration of Zr and U powders are close to 1. In addition, homogeneous pellets which were produced by fine U powders have higher density because the homogeneity affects the alloying reaction during sintering and the densification behavior of pore induced by powder size.

  1. Magnetic properties and microstructural homogeneity in NdFeAl bulk metallic glasses

    International Nuclear Information System (INIS)

    Ortega-Zempoalteca, R.; Valenzuela, R.; Betancourt, I.

    2011-01-01

    Bulk metallic glasses of nominal composition Nd 60 Fe 30 Al 10 were prepared by copper mold casting in the form of rods of 3 mm in diameter and 50 mm in length. Preparation conditions were varied to assess the effects of the injection distance and the injection pressure of the melt. In order to determine their microstructure, disk-shaped samples were obtained from different cut zones along the axis rod. A non-homogeneous phase distribution was observed, which resulted from the heat transfer regime during the cooling of the melt in the copper mold. As expected, the nature, distribution and volumetric fraction of the various phases produced play an important role on the resulting magnetic properties. Among the main observed phases are Fe-rich rod-like crystals, Nd-rich dendritic crystals and a ''like-amorphous'' matrix. The hard magnetic properties of these materials can be associated with this matrix. In these cooling regimes, the coercive field increases as the cooling rate of the amorphous matrix increases. Hysteresis loops showed a high degree of coupling between phases with different magnetic order. Both the coercive field and the magnetization showed a significant variation along the rod axis; a maximum appeared as a function of the axis length. In order to gather more information about the coupling between the observed phases, δM (or Henkel) plots were obtained, showing an exchange character for interactions (copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  2. Atomic scale modeling of defect production and microstructure evolution in irradiated metals

    International Nuclear Information System (INIS)

    Diaz de la Rubia, T.; Soneda, N.; Shimomura, Y.

    1997-01-01

    Irradiation effects in materials depend in a complex way on the form of the as-produced primary damage state and its spatial and temporal evolution. Thus, while collision cascades produce defects on a time scale of tens of picosecond, diffusion occurs over much longer time scales, of the order of seconds, and microstructure evolution over even longer time scales. In this report the authors present work aimed at describing damage production and evolution in metals across all the relevant time and length scales. They discuss results of molecular dynamics simulations of displacement cascades in Fe and V. They show that interstitial clusters are produced in cascades above 5 keV, but not vacancy clusters. Next, they discuss the development of a kinetic Monte Carlo model that enables calculations of damage evolution over much longer time scales (1000's of s) than the picosecond lifetime of the cascade. They demonstrate the applicability of the method by presenting predictions on the fraction of freely migrating defects in αFe during irradiation at 600 K

  3. Microstructural evolution of Ni57Nb33Zr5Co5 metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Dulnee, S.; Gargarella, P.; Kiminami, C.S. [Universidade Federal de Sao Carlos (UFSCar), SP (Brazil); Kaufman, M. [Colorado School of Mines, (United States)

    2016-07-01

    Full text: The Ni57Nb33Zr5Co5 metallic glass is a promising alloy to be used as bipolar plates in proton exchange membrane (PEM) fuel cells. It is important to know which phase forms in this alloy under different cooling rates in order to investigate its influence in the thermal stability and mechanical properties of this alloy. In this work, different rapid solidified samples were prepared and their phase formation and microstructure were investigated by X ray diffraction (XRD), differential scanning calorimetry (DSC), optical microscopy, and scanning electron microscopy (SEM). It is found that in the samples with the highest cooling rate (ribbons) a fully glassy structure is attained. For the lower cooling rate samples (ingot, 2mm and 3 mm diameter rods), an complete crystalline structure forms with the presence of the equilibrium phases of Ni3(Nb,Zr) and Nb7Ni6 as primary phase or in an eutectic structure. As for the samples with an intermediate cooling rate (1 mm diameter rods) a polymorphic solidification occurs. Crystals of a metastable phase with spherical morphology precipitate in a glassy matrix with virtually the same composition and the spherical morphology is connected with the absence of constitutional undercooling during solidification. (author)

  4. Effect of strain rate on the mechanical properties of a gum metal with various microstructures

    International Nuclear Information System (INIS)

    Liu, Silu; Pan, Z.L.; Zhao, Y.H.; Topping, T.; Valiev, R.Z.; Liao, X.Z.; Lavernia, E.J.; Zhu, Y.T.; Wei, Q.

    2017-01-01

    In this work, a bulk gum metal (GM) was fabricated via arc melting from high purity powders. The ingots were first extruded using a conventional route followed by equal channel angular pressing (ECAP). The mechanical behavior of the extruded GM and ECAP-processed GM was studied under both quasi-static and high strain rate compression conditions to evaluate the influence of strain rate. In addition, the associated mechanical anisotropy, or the lack thereof, was investigated through loading in different orientations with respect to the extrusion or ECAP direction. Precipitous stress drops were observed under dynamic compression of both extruded and ECAP-processed GM specimens when loading perpendicular to the extrusion direction. Adiabatic shear banding (ASB) was found to be associated with the precipitous stress drops on the dynamic stress-strain curves. The details of the ASBs were characterized by optical and scanning electron microscopy, with emphasis on electron backscattered diffraction (EBSD). The mechanisms responsible for the formation of ASB were examined both from thermal softening and geometrical softening perspectives. Significant microstructure refinement within ASBs was established, and a possible grain refinement mechanism was proposed.

  5. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by super duplex filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon SK S7N 5A9 (Canada)

    2015-08-15

    In the present paper, microstructural changes across an as-welded dissimilar austenitic/duplex stainless steel couple welded by a super duplex stainless steel filler metal using gas tungsten arc welding process is characterized with optical microscopy and electron back-scattered diffraction techniques. Accordingly, variations of microstructure, texture, and grain boundary character distribution of base metals, heat affected zones, and weld metal were investigated. The results showed that the weld metal, which was composed of Widmanstätten austenite side-plates and allotriomorphic grain boundary austenite morphologies, had the weakest texture and was dominated by low angle boundaries. The welding process increased the ferrite content but decreased the texture intensity at the heat affected zone of the super duplex stainless steel base metal. In addition, through partial ferritization, it changed the morphology of elongated grains of the rolled microstructure to twinned partially transformed austenite plateaus scattered between ferrite textured colonies. However, the texture of the austenitic stainless steel heat affected zone was strengthened via encouraging recrystallization and formation of annealing twins. At both interfaces, an increase in the special character coincident site lattice boundaries of the primary phase as well as a strong texture with <100> orientation, mainly of Goss component, was observed. - Graphical abstract: Display Omitted - Highlights: • Weld metal showed local orientation at microscale but random texture at macroscale. • Intensification of <100> orientated grains was observed adjacent to the fusion lines. • The austenite texture was weaker than that of the ferrite in all duplex regions. • Welding caused twinned partially transformed austenites to form at SDSS HAZ. • At both interfaces, the ratio of special CSL boundaries of the primary phase increased.

  6. The effect of post-weld heat treatment temperature on the microstructure of Inconel 625 deposited metal

    International Nuclear Information System (INIS)

    Xing, Xixue; Di, Xinjie; Wang, Baosen

    2014-01-01

    Highlights: • Post-weld heat treatment effects on microstructure of deposited metal are studied. • Coarsening of γ′ phase at different post-weld heat treatment temperature is revealed. • Formation of δ phase in deposited metal is a bainite-like transformation process. - Abstract: The effect of post-weld heat treatment (PWHT) temperatures on the microstructure of Inconel 625 deposited metal (DM) was examined using an optical microscope (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The transformation mechanism of the γ ″ → δ phase and the grain growth kinetics of the γ′ phase during PWHT were revealed. The results indicate that the microstructure of as-welded DM is composed of columnar grains of different sizes, of which the average grain size is approximately 160 μm. Certain precipitates, such as the dispersed γ′ phase, blocky MC-type carbide and irregular shape Laves phase, precipitate in the microstructure of the as-welded DM. Compared with as-welded DM, the microstructure of DM after PWHT at 650 °C for 4 h shows minimal variation. With an increase in PWHT temperature, a large number of body-centered tetragonal γ ″ phases precipitate at interdendrite regions in the microstructure of DM after PWHT at 750 °C for 4 h. When the PWHT temperature increases to 850 °C, the metastable γ ″ phase directly transforms into a stable δ phase in shear mode, which exhibits a similar chemical composition but a different crystal structure than the γ ″ phase. At 950 °C, the γ ″ phase and the δ phase disappear, whereas certain M 6 C-type carbides precipitate at the grain boundaries. Alloying elements such as Nb, Mo, Si, Al and Fe in the microstructure of as-welded DM exhibit segregation behavior. Due to an increasing PWHT temperature, the segregation behavior constantly weakens with minimal evolution to the temperature of 750 °C. Above this temperature, partition coefficients tend toward 1, and

  7. The effect of post-weld heat treatment temperature on the microstructure of Inconel 625 deposited metal

    Energy Technology Data Exchange (ETDEWEB)

    Xing, Xixue [Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, No.92 Weijin Road, Nankai District, Tianjin 300072 (China); Di, Xinjie, E-mail: dixinjie@tju.edu.cn [Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, No.92 Weijin Road, Nankai District, Tianjin 300072 (China); Wang, Baosen [Baosteel Research Institute, Baoshan Iron and Steel Co., Ltd., Baoshan District, Shanghai 200431 (China)

    2014-04-01

    Highlights: • Post-weld heat treatment effects on microstructure of deposited metal are studied. • Coarsening of γ′ phase at different post-weld heat treatment temperature is revealed. • Formation of δ phase in deposited metal is a bainite-like transformation process. - Abstract: The effect of post-weld heat treatment (PWHT) temperatures on the microstructure of Inconel 625 deposited metal (DM) was examined using an optical microscope (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The transformation mechanism of the γ{sup ″} → δ phase and the grain growth kinetics of the γ′ phase during PWHT were revealed. The results indicate that the microstructure of as-welded DM is composed of columnar grains of different sizes, of which the average grain size is approximately 160 μm. Certain precipitates, such as the dispersed γ′ phase, blocky MC-type carbide and irregular shape Laves phase, precipitate in the microstructure of the as-welded DM. Compared with as-welded DM, the microstructure of DM after PWHT at 650 °C for 4 h shows minimal variation. With an increase in PWHT temperature, a large number of body-centered tetragonal γ{sup ″} phases precipitate at interdendrite regions in the microstructure of DM after PWHT at 750 °C for 4 h. When the PWHT temperature increases to 850 °C, the metastable γ{sup ″} phase directly transforms into a stable δ phase in shear mode, which exhibits a similar chemical composition but a different crystal structure than the γ{sup ″} phase. At 950 °C, the γ{sup ″} phase and the δ phase disappear, whereas certain M{sub 6}C-type carbides precipitate at the grain boundaries. Alloying elements such as Nb, Mo, Si, Al and Fe in the microstructure of as-welded DM exhibit segregation behavior. Due to an increasing PWHT temperature, the segregation behavior constantly weakens with minimal evolution to the temperature of 750 °C. Above this temperature, partition coefficients

  8. [The bonding mechanisms of base metals for metal-ceramic crown microstructure analysis of bonding agent and gold bond between porcelain and base metals].

    Science.gov (United States)

    Wang, C C; Hsu, C S

    1996-06-01

    The use of base metal alloys for porcelain fused to a metal crown and bridges has increased recently because of lower price, high hardness, high tensile strength and high elastic modulus. The addition of beryllium to base metal alloys increased fluidity and improved casting fitness. Beryllium also controlled surface oxidation and bonding strength. The bonding agent and gold bonding agent also affected the bonding strength between porcelain and metal alloys. Four commercially available ceramic base alloys were studied (two alloys contained beryllium element, another two did not). The purpose of this investigation was to study the microstructure between porcelain matrix, bonding agent and alloy matrix interfaces. A scanning electron micro-probe analyzer and energy dispersive X-ray spectroscopy (EDXS) were used to study the distribution of elements (Ni, Cr, Mo, Cu, O, Si, Sn, Al) in four base alloys. The following results were obtained: 1. The thickness of the oxidized layer of Rexillium III alloy and Unitbond alloy (contained beryllium) was thinner than Unibond alloy and Wiron 88 alloy (no beryllium). 2. The thickness of the oxidized layer of alloys in air (10 minutes and 30 minutes) was thinner in Unitbond (2.45 microns and 3.80 microns) and thicker in Wiron 88 (4.39 microns and 5.96 microns). 3. The thickness of the oxidized layer occurring for a duration of ten minutes (in vaccum) showed that the Rexillium III alloy was the thinnest (1.93 microns), and Wiron 88 alloy was the thickest (2.30 microns). But in thirty minutes (vacuum), Unitbond alloy was the thinnest (3.37 microns), and Wiron 88 alloy was the thickest (5.51 microns). 4. The intensity of Cr elements was increased obviously near the interface between Unitbond alloy, Wiron 88 alloy (no beryllium) and oxidized layer, but the intensity of Ni and Mo elements was slightly increased. The intensity of Cr element was not increased markedly between Rexillium III alloy, Unitbond alloy (beryllium) and oxidized

  9. The Effect of Heat Input and Composition on Weld Metal Microstructures in Thin Section HY-130 GMAW(Gas Metal Are Welding) Weldments

    Science.gov (United States)

    1988-12-01

    weldments, Glover et al. [Ref. Ej show, via a schematic CCT diagram , that austenite should transform to coarse polygonal ferrite with regions of pearlite...are essentially subjected to continuous cooling during solidification, so the resultant microstructures should be predictable from CCT diagrams . Unfortunately...cooling rate variaticn just within a single weld pass. Although individual CCT diagrams for weld metals are generally not available, the influence of

  10. Microstructure and corrosion behavior of shielded metal arc-welded dissimilar joints comprising duplex stainless steel and low alloy steel

    Science.gov (United States)

    Srinivasan, P. Bala; Muthupandi, V.; Sivan, V.; Srinivasan, P. Bala; Dietzel, W.

    2006-12-01

    This work describes the results of an investigation on a dissimilar weld joint comprising a boiler-grade low alloy steel and duplex stainless steel (DSS). Welds produced by shielded metal arc-welding with two different electrodes (an austenitic and a duplex grade) were examined for their microstructural features and properties. The welds were found to have overmatching mechanical properties. Although the general corrosion resistance of the weld metals was good, their pitting resistance was found to be inferior when compared with the DSS base material.

  11. Metal-Matrix Composites and Porous Materials: Constitute Models, Microstructure Evolution and Applications

    National Research Council Canada - National Science Library

    Castafieda, P

    2000-01-01

    Constitutive models were developed and implemented numerically to account for the evolution of microstructure and anisotropy in finite-deformation processes involving porous and composite materials...

  12. Effect of carbon and manganese on the microstructure and mechanical properties of 9Cr2WVTa deposited metals

    Science.gov (United States)

    Wang, Jian; Rong, Lijian; Li, Dianzhong; Lu, Shanping

    2017-03-01

    Six 9Cr2WVTa deposited metals with different carbon and manganese contents have been studied to reveal the role of major elements, which guide for the design of welding consumables for reduced activation ferritic/martensitic steel and meet for the requirements of accelerator driven systems-lead fusion reactors. The typical microstructure for the 9Cr2WVTa deposited metals is the lath martensite along with the fine stripe δ-ferrite. The chemical compositions influence the solidification sequence and therefore, change the δ-ferrite content in the deposited metal. The impact toughness for the 9Cr2WVTa deposited metals decreases remarkably when the δ-ferrite content is more than 5.2 vol%, also the impact toughness decreases owing to the high quenching martensite formation. Increasing the level of manganese addition, α phase of each alloy shifts to the bottom right according to the CCT diagram.

  13. Effect of Cryogenic Treatment on Microstructure and Micro Hardness of Aluminium (LM25 - SiC Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    G Elango

    2014-06-01

    Full Text Available The basic aim of this paper is to increase awareness amongst the researchers and to draw their attention towards the present approach to deal with the cryogenic treatment for the nonferrous metals. Cryogenic treated nonferrous metals will exhibit longer wear and more durability. During metal making process, when solidification takes place, some molecules get caught in a random pattern. The molecules do move about at subzero and deep cryogenic treatment slowly. In this experimental study, the effect of cryogenic treatment on microstructure changes and the hardness properties varies for LM25 alloy and LM25-SiC metal matrix composite at -196°C. It is analyzed for different durations. The execution of cryogenic treatment on both alloy and MMCs changed the distribution of

  14. Numerical evaluation of micro-structural parameters of porous supports in metal-supported solid oxide fuel cells

    DEFF Research Database (Denmark)

    Reiss, Georg; Frandsen, Henrik Lund; Brandstätter, Wilhelm

    2014-01-01

    Metallic supported Solid Oxide Fuel Cells (SOFCs) are considered as a durable and cost effective alternative to the state-of-the-art ceramic supported cell designs. In order to understand the mass and charge transport in the metal-support of this new type of cell a novel technique involving X......-ray tomography and micro-structural modelling is presented in this work. The simulation technique comprises a novel treatment of the boundary conditions, which leads to more accurate effective transport parameters compared to those, which can be achieved with the conventional homogenisation procedures....... Furthermore, the porosity distribution in the metal-support was determined, which provided information about the inhomogeneous nature of the material. In addition to that, transport parameters for two identified, different dense layers of the metal-support are evaluated separately. The results...

  15. Thermal expansion and microstructural analysis of experimental metal-ceramic titanium alloys.

    Science.gov (United States)

    Zinelis, Spiros; Tsetsekou, Athena; Papadopoulos, Triantafillos

    2003-10-01

    Statement of problem Low-fusing porcelains for titanium veneering have demonstrated inferior color stability and metal-ceramic longevity compared to conventional porcelains. This study evaluated the microstructure and thermal expansion coefficients of some experimental titanium alloys as alternative metallic substrates for low-fusing conventional porcelain. Commercially pure titanium (CP Ti) and various metallic elements (Al, Co, Sn, Ga, In, Mn) were used to prepare 8 titanium alloys using a commercial 2-chamber electric-arc vacuum/inert gas dental casting machine (Cyclarc). The nominal compositions of these alloys were the following (wt%): I: 80Ti-18Sn-1.5In-0.5Mn; II: 76Ti-12Ga-7Sn-4Al-1Co; III: 87Ti-13Ga; IV: 79Ti-13Ga-7Al-1Co; V: 82Ti-18In; VI: 75.5Ti-18In-5Al-1Co-0.5Mn; VII: 85Ti-10Sn-5Al; VIII: 78Ti-12Co-7Ga-3Sn. Six rectangular wax patterns for each test material (l = 25 mm, w = 3 mm, h = 1 mm) were invested with magnesia-based material and cast with grade II CP Ti (control) and the 8 experimental alloys. The porosity of each casting was evaluated radiographically, and defective specimens were discarded. Two cast specimens from CP Ti and alloys I-VIII were embedded in epoxy resin and, after metallographic grinding and polishing, were studied by means of scanning electron microscopy and wavelength dispersive electron probe microanalysis. One specimen of each material was utilized for the determination of coefficient of thermal expansion (CTE) with a dilatometer operating from room temperature up to 650 degrees C at a heating rate of 5 degrees C/minute. Secondary electron images (SEI) and compositional backscattered electron images (BEI-COMPO) revealed that all cast specimens consisted of a homogeneous matrix except Alloy VIII, which contained a second phase (possibly Ti(2)Co) along with the titanium matrix. The results showed that the coefficient of thermal expansion (CTE) varied from 10.1 to 13.1 x 10(-6)/ degrees C (25 degrees -500 degrees C), depending on

  16. Properties, microstructure and resistance to metal corrosion from pure runoff of supermartensitic stainless steel

    International Nuclear Information System (INIS)

    Zappa, S; Burgueno, A; Svoboda, H. G; Ramini de Rissone, M; Surian, E. S

    2008-01-01

    Supermartensitic stainless steels (AISM) are characterized by their very low carbon content, providing good tenacity and weldability. They also contain Ni as a stabilizing agent of the austenite and Mo to improve corrosion resistance. The weldability of these materials is fundamentally important for their applications, mainly in the gas and oil industries. The presence of CO 2 , H 2 S, water with a high solids content and condensed water in the production of hydrocarbons together with the large amounts of Cl in these aqueous phases make localized corrosion one of the mechanisms for the degradation of these steels while in service. The protective gases used in the semiautomatic welding process with heavy or tubular wires (GMAW, FCAW) affect the chemical composition of the deposits, particularly the contents of C, O and N, generating variations in their properties. The mechanical properties of these steels are usually optimized after a post-welding heat treatment (PWHT), which may also significantly affect the corrosion resistance of the welding deposits. This work studied the influence of the welding procedure (protective gas and PWHT) on corrosion resistance from pitting of the unalloyed AISM metal. Two test pieces of unalloyed metal were welded according to ANSI/AWS A5.22-95 with a GMAW process using a 1.2 mm diameter tubular wire with metal filling that deposits a supermartensitic stainless steel. The effect of the gas protection was evaluated, welding one of the test pieces with Ar- 5%He and the other with Ar-18%CO 2 . The effect of the PWHT was analyzed, for which samples were extracted from each welded test piece, which were thermally treated at 650 o C for 15 minutes, producing as-welded (AW) samples and with PWHT. The chemical composition for both welding conditions was determined. Microstructural characterization was carried out for the four conditions , using optic and scanning electron microscopy and X-ray diffraction, and the Vickers microhardness was

  17. Scaling laws for dislocation microstructures in monotonic and cyclic deformation of fcc metals

    International Nuclear Information System (INIS)

    Kubin, L.P.; Sauzay, M.

    2011-01-01

    This work reviews and critically discusses the current understanding of two scaling laws, which are ubiquitous in the modeling of monotonic plastic deformation in face-centered cubic metals. A compilation of the available data allows extending the domain of application of these scaling laws to cyclic deformation. The strengthening relation tells that the flow stress is proportional to the square root of the average dislocation density, whereas the similitude relation assumes that the flow stress is inversely proportional to the characteristic wavelength of dislocation patterns. The strengthening relation arises from short-range reactions of non-coplanar segments and applies all through the first three stages of the monotonic stress vs. strain curves. The value of the proportionality coefficient is calculated and simulated in good agreement with the bulk of experimental measurements published since the beginning of the 1960's. The physical origin of what is called similitude is not understood and the related coefficient is not predictable. Its value is determined from a review of the experimental literature. The generalization of these scaling laws to cyclic deformation is carried out on the base of a large collection of experimental results on single and polycrystals of various materials and on different microstructures. Surprisingly, for persistent slip bands (PSBs), both the strengthening and similitude coefficients appear to be more than two times smaller than the corresponding monotonic values, whereas their ratio is the same as in monotonic deformation. The similitude relation is also checked in cell structures and in labyrinth structures. Under low cyclic stresses, the strengthening coefficient is found even lower than in PSBs. A tentative explanation is proposed for the differences observed between cyclic and monotonic deformation. Finally, the influence of cross-slip on the temperature dependence of the saturation stress of PSBs is discussed in some detail

  18. Microstructures and mechanical properties of two-phase alloys based on NbCr{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Chen, K.C.; Kotula, P.G.; Cady, C.M.; Mauro, M.E.; Thoma, D.J.

    1999-07-01

    A two-phase, NbCrTi alloy (bcc + C15 Laves phase) has been developed using several alloy design methodologies. In efforts to understand processing-microstructure-property relationships, different processing routes were employed. The resulting microstructures and mechanical properties are discussed and compared. Plasma arc melted (PAM) samples served to establish baseline, as-cast properties. In addition, a novel processing technique, involving decomposition of a supersaturated and metastable precursor phase during hot isostatic pressing (HIP), was used to produce a refined, equilibrium two-phase microstructure. Quasi-static compression tests as a function of temperature were performed on both alloy types. Different deformation mechanisms were encountered based upon temperature and microstructure.

  19. Microstructure and bonding mechanism of Al/Ti bonded joint using Al-10Si-1Mg filler metal

    International Nuclear Information System (INIS)

    Sohn, Woong H.; Bong, Ha H.; Hong, Soon H.

    2003-01-01

    The microstructures and liquid state diffusion bonding mechanism of cp-Ti to 1050 Al using an Al-10.0wt.%Si-1.0wt.%Mg filler metal with 100 μm in thickness have been investigated at 620 deg. C under 1x10 -4 Torr. The effects of bonding process parameters on microstructure of bonded joint have been analyzed by using an optical microscope, AES, scanning electron microscopy and EDS. The interfacial bond strength of Al/Ti bonded joints was measured by the single lap shear test. The results show that the bonding at the interface between Al and filler metal proceeds by wetting the Al with molten filler metal, and followed by removal of oxide layer on surface of Al. The interface between Al and filler metal moved during the isothermal solidification of filler metal by the diffusion of Si from filler metal into Al layer. The interface between Al and filler metal became curved in shape with increasing bonding time due to capillary force at grain boundaries. The bonding at the interface between Ti and filler metal proceeds by the formation of two different intermetallic compound layers, identified as Al 5 Si 12 Ti 7 and Al 12 Si 3 Ti 5 , followed by the growth of the intermetallic compound layers. The interfacial bond strength at Al/Ti joint increased with increasing bonding time up to 25 min at 620 deg. C. However, the interfacial bond strength of Al/Ti joint decreased after bonding time of 25 min at 620 deg. C due to formation of cavities in Al near Al/intermetallic interfaces

  20. Microstructural Characterization of a Polycrystalline Nickel-Based Superalloy Processed via Tungsten-Intert-Gas-Shaped Metal Deposition

    Science.gov (United States)

    Clark, Daniel; Bache, Martin R.; Whittaker, Mark T.

    2010-12-01

    Recent trials have produced tungsten-inert-gas (TIG)-welded structures of a suitable scale to allow an evaluation of the technique as an economic and commercial process for the manufacture of complex aeroengine components. The employment of TIG welding is shown to have specific advantages over alternative techniques based on metal inert gas (MIG) systems. Investigations using the nickel-based superalloy 718 have shown that TIG induces a smaller weld pool with less compositional segregation. In addition, because the TIG process involves a pulsed power source, a faster cooling rate is achieved, although this rate, in turn, compromises the deposition rate. The microstructures produced by the two techniques differ significantly, with TIG showing an absence of the detrimental delta and Laves phases typically produced by extended periods at a high temperature using MIG. Instead, an anisotropic dendritic microstructure was evident with a preferred orientation relative to the axis of epitaxy. Niobium was segregated to the interdendritic regions. A fine-scale porosity was evident within the microstructure with a maximum diameter of approximately 5 μm. This porosity often was found in clusters and usually was associated with the interdendritic regions. Subsequent postdeposition heat treatment was shown to have no effect on preexisting porosity and to have a minimal effect on the microstructure.

  1. In situ synchrotron x-ray characterization of microstructure formation in solidification processing of Al-based metallic alloys

    International Nuclear Information System (INIS)

    Billia, Bernard; Nguyen-Thi, Henri; Mangelinck-Noel, Nathalie

    2010-01-01

    The microstructure formed during the solidification step has a major influence on the properties of materials processed by major techniques (casting, welding ...). In situ and real-time characterization by synchrotron X-ray imaging is the method of choice to unveil the dynamical formation of the solidification microstructure in metallic alloys, and thus provide precise data for the critical validation of the theoretical predictions that is needed for sound advancement of modeling and numerical simulation. After a description of the experimental procedure used at the European Synchrotron Radiation Facility (ESRF), dynamical phenomena in the formation of the grain structure and dendritic or equiaxed solidification microstructure in Al-based alloys are presented. Beyond fluid flow interaction, earth gravity induces stresses, deformation and fragmentation in the dendritic mush. Settling of dendrite arms and equiaxed grains thus occurs, in particular in the columnar to equiaxed transition. Other types of stresses and strains are caused by the mere formation of the solidification microstructure itself. In white-beam X-ray topography, stresses and strains are manifested by specific contrasts and breaking of the Laue images into several pieces. Finally, quantitative analysis of the grey level in radiographs enables the analysis of solute segregation, which noticeably results in solutal poisoning of growth when equiaxed grains are interacting. (author)

  2. Swift heavy ion induced surface and microstructural evolution in metallic glass thin films

    International Nuclear Information System (INIS)

    Thomas, Hysen; Thomas, Senoy; Ramanujan, Raju V.; Avasthi, D.K.; Al- Omari, I.A.; Al-Harthi, Salim; Anantharaman, M.R.

    2012-01-01

    Swift heavy ion induced changes in microstructure and surface morphology of vapor deposited Fe–Ni based metallic glass thin films have been investigated by using atomic force microscopy, X-ray diffraction and transmission electron microscopy. Ion beam irradiation was carried out at room temperature with 103 MeV Au 9+ beam with fluences ranging from 3 × 10 11 to 3 × 10 13 ions/cm 2 . The atomic force microscopy images were subjected to power spectral density analysis and roughness analysis using an image analysis software. Clusters were found in the image of as-deposited samples, which indicates that the film growth is dominated by the island growth mode. As-deposited films were amorphous as evidenced from X-ray diffraction; however, high resolution transmission electron microscopy measurements revealed a short range atomic order in the samples with crystallites of size around 3 nm embedded in an amorphous matrix. X-ray diffraction pattern of the as-deposited films after irradiation does not show any appreciable changes, indicating that the passage of swift heavy ions stabilizes the short range atomic ordering, or even creates further amorphization. The crystallinity of the as-deposited Fe–Ni based films was improved by thermal annealing, and diffraction results indicated that ion beam irradiation on annealed samples results in grain fragmentation. On bombarding annealed films, the surface roughness of the films decreased initially, then, at higher fluences it increased. The observed change in surface morphology of the irradiated films is attributed to the interplay between ion induced sputtering, volume diffusion and surface diffusion.

  3. Relationship between Microstructure and Ductility Dip Cracking resistance of Alloy 600/690 weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Ryu, Jae Yong; Lee, Chang Hee [Hanyang University, Seoul (Korea, Republic of); Kim, Min Chul; Lee, Ho Jin; Kim, Keoung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Park, Kwang Soo; Shim, Deog Nam [Doosan HEAVY Industries and Construction, Seoul (Korea, Republic of)

    2009-10-15

    Ni-Cr-Fe alloys are used extensively in nuclear power systems for their resistance to general corrosion, localized corrosion, and environmentally assisted cracking. However, concerns with stress corrosion cracking of moderate chromium (14.22 wt-%) alloys such as Alloy 600 and its filler metals(FMs) (E-182 and EN82) have driven the application of higher chromium (28.30 wt-%) alloys like Alloy 690. While Alloy 690 and its FMs show outstanding resistance to environmentally assisted cracking in most water-reactor environments, these alloys are prone to welding defects, most notably to ductility dip cracking(DDC). The DDC occurs at temperatures between 0.5 and 0.8 of their melting temperature. This ductility drop may result in intergranular elevated temperature cracking often referred to as DDC. The DDC may occur during the high temperature processing of these alloys or during welding if the imposed strain exhausts the available ductility within this temperature range. Several alloy systems including Ni-base alloys, Ni.Cu alloys, Cu alloys, stainless steels and steels, have been reported to be susceptible to DDC. A complete understanding of the DDC mechanism does not exist, which makes DDC control in actual production conditions a very difficult task. In this study, the DDC resistance was evaluated with different FMs which have different chemical composition. The microstructural features of FMs such as precipitation behavior and grain boundaries morphology were observed, and it were correlated with the DDC susceptibility. The hot ductility test and strainto- fracture test was used to evaluate the DDC susceptibility at high temperature.

  4. Relationship between Microstructure and Ductility Dip Cracking resistance of Alloy 600/690 weld metals

    International Nuclear Information System (INIS)

    Ryu, Jae Yong; Lee, Chang Hee; Kim, Min Chul; Lee, Ho Jin; Kim, Keoung Ho; Park, Kwang Soo; Shim, Deog Nam

    2009-01-01

    Ni-Cr-Fe alloys are used extensively in nuclear power systems for their resistance to general corrosion, localized corrosion, and environmentally assisted cracking. However, concerns with stress corrosion cracking of moderate chromium (14.22 wt-%) alloys such as Alloy 600 and its filler metals(FMs) (E-182 and EN82) have driven the application of higher chromium (28.30 wt-%) alloys like Alloy 690. While Alloy 690 and its FMs show outstanding resistance to environmentally assisted cracking in most water-reactor environments, these alloys are prone to welding defects, most notably to ductility dip cracking(DDC). The DDC occurs at temperatures between 0.5 and 0.8 of their melting temperature. This ductility drop may result in intergranular elevated temperature cracking often referred to as DDC. The DDC may occur during the high temperature processing of these alloys or during welding if the imposed strain exhausts the available ductility within this temperature range. Several alloy systems including Ni-base alloys, Ni.Cu alloys, Cu alloys, stainless steels and steels, have been reported to be susceptible to DDC. A complete understanding of the DDC mechanism does not exist, which makes DDC control in actual production conditions a very difficult task. In this study, the DDC resistance was evaluated with different FMs which have different chemical composition. The microstructural features of FMs such as precipitation behavior and grain boundaries morphology were observed, and it were correlated with the DDC susceptibility. The hot ductility test and strainto- fracture test was used to evaluate the DDC susceptibility at high temperature

  5. Microstructure, mechanical property and metal release of As-SLM CoCrW alloy under different solution treatment conditions.

    Science.gov (United States)

    Lu, Yanjin; Wu, Songquan; Gan, Yiliang; Zhang, Shuyuan; Guo, Sai; Lin, Junjie; Lin, Jinxin

    2015-03-01

    In the study, the microstructure, mechanical property and metal release behavior of selective laser melted CoCrW alloys under different solution treatment conditions were systemically investigated to assess their potential use in orthopedic implants. The effects of the solution treatment on the microstructure, mechanical properties and metal release were systematically studied by OM, SEM, XRD, tensile test, and ICP-AES, respectively. The XRD indicated that during the solution treatment the alloy underwent the transformation of γ-fcc to ε-hcp phase; the ε-hcp phase nearly dominated in the alloy when treated at 1200°C following the water quenching; the results from OM, SEM showed that the microstructural change was occurred under different solution treatments; solution at 1150°C with furnace cooling contributed to the formation of larger precipitates at the grain boundary regions, while the size and number of the precipitates was decreased as heated above 1100°C with the water quenching; moreover, the diamond-like structure was invisible at higher solution temperature over 1150°C following water quenching; compared with the furnace cooling, the alloy quenched by water showed excellent mechanical properties and low amount of metal release; as the alloy heated at 1200°C, the mechanical properties of the alloy reached their optimum combination at UTS=1113.6MPa, 0.2%YS=639.5MPa, and E%=20.1%, whilst showed the lower total quantity of metal release. It is suggested that a proper solution treatment is an efficient strategy for improving the mechanical properties and corrosion resistance of As-SLM CoCrW alloy that show acceptable tensile ductility. Copyright © 2015 Elsevier Ltd. All rights reserved.

  6. Effect of Dynamic Reheating Induced by Weaving on the Microstructure of GTAW Weld Metal of 25% Cr Super Duplex Stainless Steel Weld Metal

    Directory of Open Access Journals (Sweden)

    Hee-Joon Sung

    2017-11-01

    Full Text Available The importance of the additional growth and/or transformation of the austenite phase that occurs in weld metals of super duplex stainless steel upon reheating is known. However, the effects have not been fully investigated, especially with respect to reheating induced by weaving during single-pass welding. In this work, bead-on-pipe gas tungsten arc welding (GTAW was conducted on super duplex stainless steel to understand the effect of weaving on the microstructure of weld metal. Microstructural analysis, electron backscatter diffraction (EBSD, and focused ion beam transmission electron microscopy (FIB-TEM were carried out to investigate the relationship between weaving and microstructural change. The weaving of GTAW produced a dynamic reheated area just before the weld bead during welding. It was revealed that extensive reheated weld existed even after one welding pass, and that the content of the austenite phase in the reheated area was higher than that in the non-reheated area, indicating the existence of a large quantity of intragranular austenite phase. In addition, the Cr2N content in the reheated area was lower than that in the non-reheated area. This reduction of Cr2N was closely related to the reheating resulting from weaving. TEM analysis revealed that Cr2N in the non-reheated area was dispersed following heating and transformed to secondary austenite.

  7. Mechanism for microstructural evolution induced by high temperature deformation in Zr-based bulk metallic glasses

    International Nuclear Information System (INIS)

    Cheng, Sirui; Wang, Chunju; Ma, Mingzhen; Shan, Debin; Guo, Bin

    2016-01-01

    In the Zr_4_1_._2Ti_1_3_._8Cu_1_2_._5Ni_1_0Be_2_2_._5 (Vit1) alloy undergoing high temperature deformation, its thermal properties and microstructure are quite different from those in the annealing alloy. In order to research the coupled effect of temperature and plastic strain on microstructural evolution of Zr-based amorphous, uniaxial compression test of Vit1 alloy with good amorphous nature has been performed, and then the structural state and thermal properties of Vit1 alloy after thermal deformation and isothermal annealing in the supercooled liquid region were investigated. It is revealed that the deformed specimens possess higher characteristic temperature and lower enthalpy change of microstructural relaxation. In addition, the smaller inter-atomic distance and higher order degree of atomic arrangement can be observed in those deformed Vit1 alloy. That can be deduced that thermal deformation is in favor of the microstructural evolution from a metastable amorphous state to stable crystallization state, because plastic strain promotes the annihilation of free volume and provide excess driving force of atomic diffusion. However, upon increasing the ambient temperature, the influence of plastic deformation on microstructure gradually decreased owing to the decreasing proportion of the plastic deformation-induced annihilation of free volume during the whole thermal deformation process. - Highlights: • The deformed specimens possess closer microstructure and higher characteristic temperatures. • The order degree of microstructures in deformed specimens is higher than that in annealed specimens. • Thermal deformation accelerates the microstructural evolution of Zr-based BMGs. • The influence of thermal deformation on microstructure decreases with the temperature increasing.

  8. Mechanism for microstructural evolution induced by high temperature deformation in Zr-based bulk metallic glasses

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Sirui [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wang, Chunju [Key Laboratory of Micro-Systems and Micro-Structures Manufacturing, Ministry of Education, Harbin Institute of Technology, Harbin 150080 (China); School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Ma, Mingzhen [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Shan, Debin, E-mail: shandebin@hit.edu.cn [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Key Laboratory of Micro-Systems and Micro-Structures Manufacturing, Ministry of Education, Harbin Institute of Technology, Harbin 150080 (China); School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Guo, Bin [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2016-08-15

    In the Zr{sub 41.2}Ti{sub 13.8}Cu{sub 12.5}Ni{sub 10}Be{sub 22.5} (Vit1) alloy undergoing high temperature deformation, its thermal properties and microstructure are quite different from those in the annealing alloy. In order to research the coupled effect of temperature and plastic strain on microstructural evolution of Zr-based amorphous, uniaxial compression test of Vit1 alloy with good amorphous nature has been performed, and then the structural state and thermal properties of Vit1 alloy after thermal deformation and isothermal annealing in the supercooled liquid region were investigated. It is revealed that the deformed specimens possess higher characteristic temperature and lower enthalpy change of microstructural relaxation. In addition, the smaller inter-atomic distance and higher order degree of atomic arrangement can be observed in those deformed Vit1 alloy. That can be deduced that thermal deformation is in favor of the microstructural evolution from a metastable amorphous state to stable crystallization state, because plastic strain promotes the annihilation of free volume and provide excess driving force of atomic diffusion. However, upon increasing the ambient temperature, the influence of plastic deformation on microstructure gradually decreased owing to the decreasing proportion of the plastic deformation-induced annihilation of free volume during the whole thermal deformation process. - Highlights: • The deformed specimens possess closer microstructure and higher characteristic temperatures. • The order degree of microstructures in deformed specimens is higher than that in annealed specimens. • Thermal deformation accelerates the microstructural evolution of Zr-based BMGs. • The influence of thermal deformation on microstructure decreases with the temperature increasing.

  9. Chemical and Microstructural Changes in Metallic and Ceramic Materials Exposed to Venusian Surface Conditions

    Science.gov (United States)

    Costa, Gustavo C. C.; Jacobson, Nathan S.; Lukco, Dorothy; Hunter, Gary W.; Nakley, Leah; Radoman-Shaw, Brandon G.; Harvey, Ralph P.

    2017-01-01

    The chemical and microstructural behavior of steels (304, 310, 316, and 1018), nickel-based alloys (beta-NiAl, G30, and 625), gold, coatings (4YSZ, SilcoNert(TradeMark) 1040 (SilcoTek Co.), Dursan(TradeMark)? (SilcoTek Co.), and porcelain), and bulk ceramics (alpha-Al2O3, fused quartz, beta-SiC, and alpha-Si3N4) were probed after exposure to supercritical fluid with temperature, pressure, and composition mimicking the Venus lower atmosphere. Exposures were carried out in the Glenn Extreme Environments Rig (GEER) chamber with the Venusian gas mixture (96.5% CO2, 3.5% N2, 30 ppm H2O, 150 ppm SO2, 28 ppm CO, 15 ppm OCS, 3 ppm H2S, 0.5 ppm HCl, and 5 ppb HF) at 92 bar (1330 psi) and 467 C (873 F) for durations of 10 and 42 days. An additional 21-day exposure was done to stainless steel uncoated and coated with SilcoNert(TradeMark) and Dursan(TradeMark). Samples were characterized before and after the experiment by gravimetric analysis, X-ray diffraction, X-ray photoelectron and Auger electron spectroscopies, and cross section electron microscopy analysis. All steels exposed for 10 and 42 days formed double-layered scales consisting mainly of metal (Cr, Fe, Ni) oxides and sulfides showing different chemistry, microstructure, and crystalline phases. The alloys G30 and 625 formed double-layered scales consisting mainly of nickel sulfides. After 10 days, the beta-NiAl exhibited no detectable scale, suggesting only a very thin film was formed. The 304 and 316 stainless steels coated with 4YSZ that were exposed for 10 and 42 days exhibited no significant oxidation. Steel 1018 coated with 4YSZ exhibited a corrosion scale of iron and/or chromium oxide formed at the base of the alloy. The 304 steel coated with porcelain did not exhibit corrosion, although the coating exhibited recession. SilcoNert(TradeMark) exposed for 10 and 42 days exhibited recession, although no oxidation was found to occur at the base of the alloy. Stainless steel 316 coated with Dursan

  10. Influence of Post-Weld Heat Treatment on the Microstructure, Microhardness, and Toughness of a Weld Metal for Hot Bend

    Directory of Open Access Journals (Sweden)

    Xiu-Lin Han

    2016-03-01

    Full Text Available In this work, a weld metal in K65 pipeline steel pipe has been processed through self-designed post-weld heat treatments including reheating and tempering associated with hot bending. The microstructures and the corresponding toughness and microhardness of the weld metal subjected to the post-weld heat treatments have been investigated. Results show that with the increase in reheating temperature, austenite grain size increases and the main microstructures transition from fine polygonal ferrite (PF to granular bainitic ferrite (GB. The density of the high angle boundary decreases at higher reheating temperature, leading to a loss of impact toughness. Lots of martensite/austenite (M/A constituents are observed after reheating, and to a large extent transform into cementite after further tempering. At high reheating temperatures, the increased hardenability promotes the formation of large quantities of M/A constituents. After tempering, the cementite particles become denser and coarser, which considerably deteriorates the impact toughness. Additionally, microhardness has a good linear relation with the mean equivalent diameter of ferrite grain with a low boundary tolerance angle (2°−8°, which shows that the hardness is controlled by low misorientation grain boundaries for the weld metal.

  11. Effects of thermal aging on the microstructure of Type-II boundaries in dissimilar metal weld joints

    Science.gov (United States)

    Yoo, Seung Chang; Choi, Kyoung Joon; Bahn, Chi Bum; Kim, Si Hoon; Kim, Ju Young; Kim, Ji Hyun

    2015-04-01

    In order to investigate the effects of long-term thermal aging on the microstructural evolution of Type-II boundary regions in the weld metal of Alloy 152, a representative dissimilar metal weld was fabricated from Alloy 690, Alloy 152, and A533 Gr.B. This mock-up was thermally aged at 450 °C to accelerate the effects of thermal aging in a nuclear power plant operation condition (320 °C). The microstructure of the Type-II boundary region of the weld root, which is parallel to and within 100 μm of the fusion boundary and known to be more susceptible to material degradation, was then characterized after different aging times using a scanning electron microscope equipped with an energy dispersive X-ray spectroscope for micro-compositional analysis, electron backscattered diffraction detector for grain and grain boundary orientation analysis, and a nanoindenter for measurement of mechanical properties. Through this, it was found that a steep compositional gradient and high grain average misorientation is created in the narrow zone between the Type-II and fusion boundaries, while the concentration of chromium and number of low-angle grain boundaries increases with aging time. A high average hardness was also observed in the same region of the dissimilar metal welds, with hardness peaking with thermal aging simulating an operational time of 15 years.

  12. Microstructure and Mechanical Properties of Stainless Steel/Brass Joints Brazed by Sn-Electroplated Ag Brazing Filler Metals

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2018-05-01

    To develop a high-Sn-content AgCuZnSn brazing filler metal, the BAg50CuZn was used as the base filler metal and a Sn layer was electroplated upon it. Then, the 304 stainless steel and the H62 brass were induction-brazed with the Sn-plated brazing filler metals. The microstructures of the joints were examined with an optical microscope, a scanning electron microscope and an x-ray diffractometer. The corresponding mechanical properties were obtained with a universal tensile testing machine. The results indicated that the induction brazed joints consisted of the Ag phase, the Cu phase and the CuZn phase. When the content of Sn in the Sn-plated Ag brazing filler metal was 6.0 or 7.2 wt.%, the Cu5Zn8, the Cu41Sn11 and the Ag3Sn phases appeared in the brazed joint. The tensile strength of the joints brazed with the Sn-plated filler metal was higher compared to the joints with the base filler metal. When the content of Sn was 6.0 wt.%, the highest tensile strength of the joint reached to 395 MPa. The joint fractures presented a brittle mode, mixed with a low amount of ductile fracture, when the content of Sn exceeded 6.0 wt.%.

  13. Effect of rolling deformation on the microstructure of bulk Cu60Zr20Ti20 metallic glass and its crystallization

    DEFF Research Database (Denmark)

    Cao, Q.P.; Li, J.F.; Zhou, Y.H.

    2006-01-01

    Bulk Cu60Zr20Ti20 metallic glass has been rolled at room temperature (RT) and cryogenic temperature (CIF) up to 97% in thickness reduction, and the dependences of microstructure on the strain and temperature have been investigated. It is revealed that as the deformation proceeds below a critical...... thickness reduction, which is 87% at RT and 89% at CT, only the shear band density and the free-volume content increase, whereas the thermal stability of the deformed glass remains unchanged. Deformation above the critical thickness reduction results in phase separation plus nanocrystallization at RT...

  14. Microstructural and Mechanical Characterization of a Custom-Built Implant Manufactured in Titanium Alloy by Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Maria Aparecida Larosa

    2014-08-01

    Full Text Available Custom-built implants manufacture has always presented difficulties which result in high cost and complex fabrication, mainly due to patients’ anatomical differences. The solution has been to produce prostheses with different sizes and use the one that best suits each patient. Additive manufacturing technology, incorporated into the medical field in the late 80's, has made it possible to obtain solid biomodels facilitating surgical procedures and reducing risks. Furthermore, this technology has been used to produce implants especially designed for a particular patient, with sizes, shapes, and mechanical properties optimized, for different areas of medicine such as craniomaxillofacial surgery. In this work, the microstructural and mechanical properties of Ti6Al4V samples produced by direct metal laser sintering (DMLS are studied. The microstructural and mechanical characterizations have been made by optical and scanning electron microscopy, X-ray diffraction, and microhardness and tensile tests. Samples produced by DMLS have a microstructure constituted by hexagonal α′ martensite with acicular morphology. An average microhardness of 370 HV was obtained and the tensile tests showed ultimate strength of 1172 MPa, yield strength of 957 MPa, and elongation at rupture of 11%.

  15. 3D Online Submicron Scale Observation of Mixed Metal Powder's Microstructure Evolution in High Temperature and Microwave Compound Fields

    Directory of Open Access Journals (Sweden)

    Dan Kang

    2014-01-01

    Full Text Available In order to study the influence on the mechanical properties caused by microstructure evolution of metal powder in extreme environment, 3D real-time observation of the microstructure evolution of Al-Ti mixed powder in high temperature and microwave compound fields was realized by using synchrotron radiation computerized topography (SR-CT technique; the spatial resolution was enhanced to 0.37 μm/pixel through the designed equipment and the introduction of excellent reconstruction method for the first time. The process of microstructure evolution during sintering was clearly distinguished from 2D and 3D reconstructed images. Typical sintering parameters such as sintering neck size, porosity, and particle size of the sample were presented for quantitative analysis of the influence on the mechanical properties and the sintering kinetics during microwave sintering. The neck size-time curve was obtained and the neck growth exponent was 7.3, which indicated that surface diffusion was the main diffusion mechanism; the reason was the eddy current loss induced by the external microwave fields providing an additional driving force for mass diffusion on the particle surface. From the reconstructed images and the curve of porosity and average particle size versus temperature, it was believed that the presence of liquid phase aluminum accelerated the densification and particle growth.

  16. The effect of actinides on the microstructural development in a metallic high-level nuclear waste form

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, D. D., Jr.; Sinkler, W.; Abraham, D. P.; Richardson, J. W., Jr.; McDeavitt, S. M.

    1999-10-25

    Waste forms to contain material residual from an electrometallurgical treatment of spent nuclear fuel have been developed by Argonne National Laboratory. One of these waste forms contains waste stainless steel (SS), fission products that are noble to the process (e.g., Tc, Ru, Pd, Rh), Zr, and actinides. The baseline composition of this metallic waste form is SS-15wt.% Zr. The metallurgy of this baseline alloy has been well characterized. On the other hand, the effects of actinides on the alloy microstructure are not well understood. As a result, SS-Zr alloys with added U, Pu, and/or Np have been cast and then characterized, using scanning electron microscopy, transmission electron microscopy, and neutron diffraction, to investigate the microstructural development in SS-Zr alloys that contain actinides. Actinides were found to congregate non-uniformally in a Zr(Fe,Cr,Ni){sub 2+x} phase. Apparently, the actinides were contained in varying amounts in the different polytypes (C14, C15, and C36) of the Zr(Fe,Cr,Ni){sub 2+x} phase. Heat treatment of an actinide-containing SS-15 wt.% Zr alloy showed the observed microstructure to be stable.

  17. Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

    Science.gov (United States)

    FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

    2018-01-01

    To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

  18. Effect of carbon and manganese on the microstructure and mechanical properties of 9Cr2WVTa deposited metals

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jian [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Rong, Lijian [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Li, Dianzhong [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Lu, Shanping, E-mail: shplu@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China)

    2017-03-15

    Six 9Cr2WVTa deposited metals with different carbon and manganese contents have been studied to reveal the role of major elements, which guide for the design of welding consumables for reduced activation ferritic/martensitic steel and meet for the requirements of accelerator driven systems-lead fusion reactors. The typical microstructure for the 9Cr2WVTa deposited metals is the lath martensite along with the fine stripe δ-ferrite. The chemical compositions influence the solidification sequence and therefore, change the δ-ferrite content in the deposited metal. The impact toughness for the 9Cr2WVTa deposited metals decreases remarkably when the δ-ferrite content is more than 5.2 vol%, also the impact toughness decreases owing to the high quenching martensite formation. Increasing the level of manganese addition, α phase of each alloy shifts to the bottom right according to the CCT diagram. - Highlights: • The typical deposited metals is the lath martensite with the fine stripe δ-ferrite. • The impact toughness is dependent on the δ-ferrite and the high quenching martensite. • The chemical compositions influence the solidification sequence.

  19. Improving contour accuracy and strength of reactive air brazed (RAB) ceramic/metal joints by controlling interface microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Li, Chichi; Kuhn, Bernd; Brandenberg, Joerg; Beck, Tilmann; Singheiser, Lorenz [Forschungszentrum Juelich GmbH, Institute for Energy and Climate Research (IEK), Microstructure and Properties of Materials (IEK-2), 52425 Juelich (Germany); Bobzin, Kirsten; Bagcivan, Nazlim; Kopp, Nils [Surface Engineering Institute (IOT), RWTH Aachen University, Kackertstr. 15, 52072 Aachen (Germany)

    2012-06-15

    The development of high-temperature electrochemical devices such as solid oxide fuel cells, oxygen, and hydrogen separators and gas reformers poses a great challenge in brazing technology of metal/ceramic joints. To maintain the integrity of such equipment, the resulting seals have to be stable and hermetic during continuous and cyclic high temperature operation. As a solution for joining metal and ceramic materials, reactive air brazing has gained increasing interest in recent years. This paper compares joints brazed by different filler alloys: pure Ag, AgCu, and AgAl in three different aspects: contour accuracy, room temperature delamination resistance, and corresponding microstructures of the as-brazed and fractured brazed joints. Discussion focuses on fracture mechanism and associated delamination resistance. AgAl brazed joints exhibit the most promising mechanical properties and contour accuracy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  20. Surface chemistry, microstructure and friction properties of some ferrous-base metallic glasses at temperatures to 750 C

    Science.gov (United States)

    Miyoshi, K.; Buckley, D. H.

    1982-01-01

    X-ray photoelectron spectroscopy analysis, transmission electron microscopy, diffraction studies, and sliding friction experiments were conducted with ferrous-base metallic glasses in sliding contact with aluminum oxide at temperatures from room to 750 C in a vacuum of 30 nPa. The results indicate that there is a significant temperature influence on the friction properties, surface chemistry, and microstructure of metallic glasses. The relative concentrations of the various constituents at the surface of the sputtered specimens were very different from the normal bulk compositions. Contaminants can come from the bulk of the material to the surface upon heating and impart boric oxide and silicon oxide at 350 C and boron nitride above 500 C. The coefficient of friction increased with increasing temperature to 350 C. Above 500 C the coefficient of friction decreased rapidly. The segregation of contaminants may be responsible for the friction behavior.

  1. Effect of cooling rate on microstructure and deformation behavior of Ti-based metallic glassy/crystalline powders

    Energy Technology Data Exchange (ETDEWEB)

    Wang, D.J. [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD 4072 (Australia); Huang, Y.J. [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); Shen, J., E-mail: junshen@hit.edu.cn [State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001 (China); Wu, Y.Q.; Huang, H. [School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD 4072 (Australia); Zou, J., E-mail: j.zou@uq.edu.au [School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD 4072 (Australia); Centre for Microscopy and Microanalysis, University of Queensland, Brisbane, QLD 4072 (Australia)

    2010-08-20

    The microstructures and deformation behavior of Ti-based metallic powders were comprehensively investigated. It has been found that, with increasing the powder size, the phase constituent alters from pure glassy to glassy with crystalline phases (face centered cubic structured NiSnZr and hexagonal structured Ti{sub 3}Sn phases). Our results suggest that the synergetic effect of the thermodynamics and kinetics determines the subsequent characteristics of the crystalline precipitations. Through comparative nanoindentation tests, it was found that the small powders exhibit more pop-in events and a larger pile-up ratio, suggesting that the plastic deformation of the metallic powders is governed by the combined effects of the free volume and the crystallization, which are determined by the cooling rate.

  2. Microstructural evolution during transient liquid phase bonding of Inconel 617 using Ni-Si-B filler metal

    International Nuclear Information System (INIS)

    Jalilian, F.; Jahazi, M.; Drew, R.A.L.

    2006-01-01

    The influence of process parameters on microstructural characteristics of transient liquid phase (TLP) bonded Inconel 617 alloy was investigated. Experiments were carried out at 1065 deg. C using nickel based filler metal (Ni-4.5% Si-3% B) with B as the melting point depressant (MPD) element. Two different thickness of interlayer and various holding times were employed. The influence of these processing parameters on the characteristics of the joint area particularly size, morphology and composition of precipitates was investigated. The presence of MoB, Mo 2 B, M 23 C 6 , TiC, M 23 (B, C) 6 and Ni 3 B precipitates in the diffusion layer and Ni 3 B, Ni 3 Si and Ni 5 Si 2 precipitates in the interlayer at the interface between the base metal and interlayer were demonstrated using electron back scattered diffraction (EBSD), energy dispersive spectrometry (EDS) and TEM

  3. Magneto-Induced ac Electrical Permittivity of Metal-Dielectric Composites with a Two Characteristic Length Scales Periodic Microstructure

    International Nuclear Information System (INIS)

    Strelniker, Y.M.; Bergman, D.J.

    1998-01-01

    A new effect was recently predicted in conducting composites that have a periodic microstructure: an induced strongly anisotropic dc magneto-resistance. This phenomenon is already verified on high mobility n-GaAs films. Here we discuss the possibility of observing analogous behavior in the ac electric permittivity of a metal-dielectric composite with a periodic microstructure in the presence of a strong magnetic field. We developed new analytical and numerical methods to treat the low-frequency magneto-optical properties in composite media with both disordered and periodic conducting micro-structures. Those methods allow us to study composites with inclusions of arbitrary shape (and arbitrary volume fraction) at arbitrarily strong magnetic field. This is exploited in order to calculate an effective dielectric tensor for this system as a function of applied magnetic field and ac frequency. We show that in a non-dilute metal-dielectric composite medium the magneto-plasma resonance and the cyclotron resonance depend upon both the applied magnetic field as well as on the geometric shape of the inclusion. Near such a resonance, it is possible to achieve large values for the ratio of the off-diagonal-to-diagonal electric permittivity tensor components, ε xy /ε xx , (since ε xx →0, while ε xy ≠0), which is analogous to similar ratio of the resistivity tensor components, ρ xy /ρ xx , in the case of dc magneto-transport problem. Motivated by this observation and by results of previous studies of dc magneto-transport in composite conductors, we then performed a numerical study of the ac magneto-electric properties of a particular metal-dielectric composite film with a periodic columnar microstructure which has a two characteristic length scales. The unit cell of such composite is prepared as follows: We placed the conducting square (in cross section) rods (first characteristic length scale) along the perimeter of the unit cell in order to create a dielectric host

  4. Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Liu Yao [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wang Wenjing [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Xie Jijia [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Sun Shouguang [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Wang Liang [College of Metallurgy and Material Engineering, Chongqing University of Science and Technology, Chongqing 401331 (China); Qian Ye; Meng Yuan [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wei Yujie, E-mail: yujie_wei@lnm.imech.ac.cn [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China)

    2012-07-15

    Highlights: Black-Right-Pointing-Pointer Welding zones by GTAW and GMAW are softer than the parent material Al5083. Black-Right-Pointing-Pointer GTAW for Al5083 are mechanically more reliable than that welded by GMAW. Black-Right-Pointing-Pointer GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

  5. Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

    International Nuclear Information System (INIS)

    Liu Yao; Wang Wenjing; Xie Jijia; Sun Shouguang; Wang Liang; Qian Ye; Meng Yuan; Wei Yujie

    2012-01-01

    Highlights: ► Welding zones by GTAW and GMAW are softer than the parent material Al5083. ► GTAW for Al5083 are mechanically more reliable than that welded by GMAW. ► GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

  6. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  7. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    International Nuclear Information System (INIS)

    Eghlimi, Abbas; Shamanian, Morteza; Eskandarian, Masoomeh; Zabolian, Azam; Szpunar, Jerzy A.

    2015-01-01

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  8. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada)

    2015-08-15

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  9. Mechanical Properties and Microstructural Characterization of Aged Nickel-based Alloy 625 Weld Metal

    Science.gov (United States)

    Silva, Cleiton Carvalho; de Albuquerque, Victor Hugo C.; Miná, Emerson Mendonça; Moura, Elineudo P.; Tavares, João Manuel R. S.

    2018-03-01

    The aim of this work was to evaluate the different phases formed during solidification and after thermal aging of the as-welded 625 nickel-based alloy, as well as the influence of microstructural changes on the mechanical properties. The experiments addressed aging temperatures of 650 and 950 °C for 10, 100, and 200 hours. The samples were analyzed by electron microscopy, microanalysis, and X-ray diffraction in order to identify the secondary phases. Mechanical tests such as hardness, microhardness, and Charpy-V impact test were performed. Nondestructive ultrasonic inspection was also conducted to correlate the acquired signals with mechanical and microstructural properties. The results show that the alloy under study experienced microstructural changes when aged at 650 °C. The aging was responsible by the dissolution of the Laves phase formed during the solidification and the appearance of γ″ phase within interdendritic region and fine carbides along the solidification grain boundaries. However, when it was aged at 950 °C, the Laves phase was continuously dissolved and the excess Nb caused the precipitation of the δ-phase (Ni3Nb), which was intensified at 10 hours of aging, with subsequent dissolution for longer periods such as 200 hours. Even when subjected to significant microstructural changes, the mechanical properties, especially toughness, were not sensitive to the dissolution and/or precipitation of the secondary phases.

  10. Effects of thermal aging on microstructures of low alloy steel–Ni base alloy dissimilar metal weld interfaces

    International Nuclear Information System (INIS)

    Choi, Kyoung Joon; Kim, Jong Jin; Lee, Bong Ho; Bahn, Chi Bum; Kim, Ji Hyun

    2013-01-01

    In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary

  11. Effects of thermal aging on microstructures of low alloy steel–Ni base alloy dissimilar metal weld interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoung Joon; Kim, Jong Jin [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology (UNIST), 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of); Lee, Bong Ho [National Center for Nanomaterials Technology (NCNT), Pohang University of Science and Technology (POSTECH), 77 Cheongam-ro, Nam-gu, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Bahn, Chi Bum [Argonne National Laboratory, 9700 S. Cass Ave, Lemont, IL 60439 (United States); Kim, Ji Hyun, E-mail: kimjh@unist.ac.kr [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology (UNIST), 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of)

    2013-10-15

    In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary.

  12. Effect of inclusions on microstructure and toughness of deposited metals of self-shielded flux cored wires

    International Nuclear Information System (INIS)

    Zhang, Tianli; Li, Zhuoxin; Kou, Sindo; Jing, Hongyang; Li, Guodong; Li, Hong; Jin Kim, Hee

    2015-01-01

    The effect of inclusions on the microstructure and toughness of the deposited metals of self-shielded flux cored wires was investigated by optical microscopy, electron microscopy and mechanical testing. The deposited metals of three different wires showed different levels of low temperature impact toughness at −40 °C mainly because of differences in the properties of inclusions. The inclusions formed in the deposited metals as a result of deoxidation caused by the addition of extra Al–Mg alloy and ferromanganese to the flux. The inclusions, spherical in shape, were mixtures of Al 2 O 3 and MgO. Inclusions predominantly Al 2 O 3 and 0.3–0.8 μm in diameter were effective for nucleation of acicular ferrite. However, inclusions predominantly MgO were promoted by increasing Mg in the flux and were more effective than Al 2 O 3 inclusions of the same size. These findings suggest that the control of inclusions can be an effective way to improve the impact toughness of the deposited metal

  13. Microstructure evolution of Al/Mg butt joints welded by gas tungsten arc with Zn filler metal

    International Nuclear Information System (INIS)

    Liu Fei; Zhang Zhaodong; Liu Liming

    2012-01-01

    Based on the idea of alloying welding seam, Gas tungsten arc welding method with pure Zn filler metal was chosen to join Mg alloy and Al alloy. The microstructures, phases, element distribution and fracture morphology of welding seams were examined. The results indicate that there was a transitional zone in the width of 80–100 μm between the Mg alloy substrate and fusion zone. The fusion zone was mainly composed of MgZn 2 , Zn-based solid solution and Al-based solid solution. The welding seam presented distinct morphology in different location owning to the quite high cooling rate of the molten pool. The addition of Zn metal could prevent the formation of Mg–Al intermetallics and form the alloyed welding seam during welding. Therefore, the tensile strengths of joints have been significantly improved compared with those of gas tungsten arc welded joints without Zn metal added. Highlights: ► Mg alloy AZ31B and Al alloy 6061 are welded successfully. ► Zinc wire is employed as a filler metal to form the alloyed welding seam. ► An alloyed welding seam is benefit for improving of the joint tensile strength.

  14. Effects of interface formation kinetics on the microstructural properties of wear-resistant metal-matrix composites

    International Nuclear Information System (INIS)

    Ilo, S.; Just, Ch.; Badisch, E.; Wosik, J.; Danninger, H.

    2010-01-01

    Research highlights: The dissolution reaction kinetics and the formation of intermediate layers of tungsten carbides in Ni-(Cr)-B-Si matrices were studied in liquid-phase sintering with well-defined temperature/time relationship. → The internal intermediate layer formation, close to the original primary tungsten carbide showed diffusion-controlled kinetic (∼t 0.5 ), whereas the outside layer thickness formation, proportional to the processing time (∼t), was formed by the subsequent eutectic reaction of the Ni-(Cr)-B-Si matrix with the WC/W 2 C component. → Cr-addition in the matrix highly influences the inner layer thickness caused probably by increasing the C-diffusion rate, whereas the outer layer thickness was not dependent on the initial Cr-content in the matrix. Generally, the Cr-addition in the Ni-based matrix increased the hardness and elastic modulus of the intermediate phases along the carbide/matrix interface. → The different microstructure gradients are depended mainly on the interface growth kinetics. → The intermediate layers are hard phases (carbides, borides or carbo-borides). → The hardness of the carbide/matrix interface area is significantly lower as the hardness of the original primary tungsten carbides. - Abstract: Hard-particle metal-matrix composites (MMC) are generally used to increase the lifetime of machinery equipment exposed to severe wear conditions. Depending on the manufacturing technology, dissolution reactions of hard phases undergo different temperature/time profiles during processing affecting the microstructure and mechanical properties of the MMCs. Therefore, quantification of the carbide dissolution effects on the microstructure and micro-mechanical properties is the key to success in the development and optimisation of MMCs. Dissolution kinetics of WC/W 2 C in Ni-based matrices were determined in the liquid-sintering with a well-defined temperature/time profile. Microscopic evaluation of the samples showed two

  15. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Directory of Open Access Journals (Sweden)

    Sánchez, A.

    2010-12-01

    Full Text Available This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal.

    En este estudio se analiza la influencia que el uso de una cámara de soldadura de gas inerte tiene sobre la microestructura y las propiedades mecánicas de las soldaduras TIG en el acero inoxidable austenítico AISI-316L cuando se emplean AISI ER316L, AISI 308L e Inconel 625 como materiales de aporte. Cuando se compara con el típico proceso de TIG, el uso de una cámara de gas inerte induce cambios en la microestructura, incrementando la presencia de ferrita vermicular y de laminillas de ferrita, resultando en un aumento del límite elástico y una pérdida de dureza. Su influencia sobre otras características de las soldaduras como la carga de rotura depende de la composición del material de aporte. La mejor combinación de propiedades mecánicas se obtuvo usando el Inconel 625 como material de aporte y soldando en la cámara de gas inerte.

  16. Microstructural, thermal and mechanical behavior of co-sputtered binary Zr–Cu thin film metallic glasses

    Energy Technology Data Exchange (ETDEWEB)

    Apreutesei, M. [MATEIS Laboratory-INSA de Lyon, Bât. B. Pascal, 7 Avenue Jean Capelle, 69621 Villeurbanne Cedex (France); Steyer, P., E-mail: philippe.steyer@insa-lyon.fr [MATEIS Laboratory-INSA de Lyon, Bât. B. Pascal, 7 Avenue Jean Capelle, 69621 Villeurbanne Cedex (France); Joly-Pottuz, L. [MATEIS Laboratory-INSA de Lyon, Bât. B. Pascal, 7 Avenue Jean Capelle, 69621 Villeurbanne Cedex (France); Billard, A. [LERMPS-UTBM, Site de Montbéliard, 90010 Belfort Cédex (France); Qiao, J.; Cardinal, S. [MATEIS Laboratory-INSA de Lyon, Bât. B. Pascal, 7 Avenue Jean Capelle, 69621 Villeurbanne Cedex (France); Sanchette, F. [LASMIS-UTT, UMR CNRS 6279, 12 rue Marie Curie, CS 42060, 10004 Troyes Cedex (France); Pelletier, J.M.; Esnouf, C. [MATEIS Laboratory-INSA de Lyon, Bât. B. Pascal, 7 Avenue Jean Capelle, 69621 Villeurbanne Cedex (France)

    2014-06-30

    Bulk metallic glasses have attracted considerable attention over the last decades for their outstanding mechanical features (high strength, super-elasticity) and physico-chemical properties (corrosion resistance). Recently, some attempts to assign such original behavior from bulk materials to modified surfaces have been reported in the literature based on multicomponent alloys. In this paper we focused on the opportunity to form a metallic glass coating from the binary Zr–Cu system using a magnetron co-sputtering physical vapor deposition process. The composition of the films can be easily controlled by the relative intensities applied to both pure targets, which made possible the study of the whole Zr–Cu system (from 13.4 to 85.0 at.% Cu). The chemical composition of the films was obtained by energy dispersive X-ray spectroscopy, and their microstructure was characterized by scanning and transmission electron microscopy. The thermal stability of the films was deduced from an in situ X-ray diffraction analysis (from room temperature up to 600 °C) and correlated with the results of the differential scanning calorimetry technique. Their mechanical properties were determined by nanoindentation experiments. - Highlights: • We reported deposition of Zr-Cu thin film metallic glasses by co-sputtering • Films were XRD-amorphous in a wide composition range (33.3 – 85.0 at.% Cu) • Microstructure investigation revealed some local nanodomains • We examined the thermal stability by means of in situ X-ray diffraction • Nanoindentation was used to obtained mechanical properties of thin films.

  17. Wafer-scale laser lithography. I. Pyrolytic deposition of metal microstructures

    International Nuclear Information System (INIS)

    Herman, I.P.; Hyde, R.A.; McWilliams, B.M.; Weisberg, A.H.; Wood, L.L.

    1982-01-01

    Mechanisms for laser-driven pyrolytic deposition of micron-scale metal structures on crystalline silicon have been studied. Models have been developed to predict temporal and spatial propeties of laser-induced pyrolytic deposition processes. An argon ion laser-based apparatus has been used to deposit metal by pyrolytic decomposition of metal alkyl and carbonyl compounds, in order to evaluate the models. These results of these studies are discussed, along with their implications for the high-speed creation of micron-scale metal structures in ultra-large scale integrated circuit systems. 4 figures

  18. Influence of heat treatment on the microstructure and mechanical properties of Alloy 718 base metal and weldments

    International Nuclear Information System (INIS)

    Mills, W.J.

    1979-06-01

    Effect of heat treatment on the metallurgical structure and tensile properties of three heats of Alloy 718 base metal and an Alloy 718 GTA weldment were characterized. Heat treatments employed were the conventional (ASTM A637) precipitation treatment and a modified precipitation treatment designed to improve the toughness of the weldments. The GTA weldments were characterized in the as-welded condition. Light microscopy, thin foil, and surface replica electron microscopy revealed that the microstructure of this superalloy was sensitive to heat treatment and heat-to-heat variations. The modified aging treatment resulted in a larger grain size and a more homogeneous microstructure than the conventional treatments. The morphology of the primary strengthening γ phase was found to be finer and more closely spaced in the conventionally treated condition. Room and elevated temperature tensile testing revealed that the strength of the conventionally treated alloy was generally superior to that of the modified material. The conventional aging treatment resulted in greater heat-to-heat variations in tensile properties. This behavior was correlated with variations in the microstructure resulting from the precipitation heat treatments. The precipitate morphology of the GTA weldments was sensitive to heat treatment. The Laves phase was present in the interdendritic regions of both heat-treated welds. The modified aging treatment reduced the amount of Laves phase present in the weld zone. Room and elevated temperature tensile properties of the precipitation hardened weldments were relatively insensitive to heat treatment, suggesting that reduction in Laves phase from the weld zone had essentially no effect on tensile properties. As-welded GTA weldments exhibited lower strength levels and higher ductility values than heat-treated welds

  19. An advanced constitutive model in the sheet metal forming simulation: the Teodosiu microstructural model and the Cazacu Barlat yield criterion

    International Nuclear Information System (INIS)

    Alves, J.L.; Oliveira, M.C.; Menezes, L.F.

    2004-01-01

    Two constitutive models used to describe the plastic behavior of sheet metals in the numerical simulation of sheet metal forming process are studied: a recently proposed advanced constitutive model based on the Teodosiu microstructural model and the Cazacu Barlat yield criterion is compared with a more classical one, based on the Swift law and the Hill 1948 yield criterion. These constitutive models are implemented into DD3IMP, a finite element home code specifically developed to simulate sheet metal forming processes, which generically is a 3-D elastoplastic finite element code with an updated Lagrangian formulation, following a fully implicit time integration scheme, large elastoplastic strains and rotations. Solid finite elements and parametric surfaces are used to model the blank sheet and tool surfaces, respectively. Some details of the numerical implementation of the constitutive models are given. Finally, the theory is illustrated with the numerical simulation of the deep drawing of a cylindrical cup. The results show that the proposed advanced constitutive model predicts with more exactness the final shape (medium height and ears profile) of the formed part, as one can conclude from the comparison with the experimental results

  20. Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Z.; Chen, Y. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Haghshenas, M., E-mail: mhaghshe@uwaterloo.ca [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Nguyen, T. [Mechanical Systems Engineering, Conestoga College, Kitchener (Canada); Galloway, J. [Welding Engineering Technology, Conestoga College, Kitchener (Canada); Gerlich, A.P. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada)

    2015-06-15

    A preliminary study compares the feasibility and microstructures of pure copper claddings produced on a pressure vessel A516 Gr. 70 steel plate, using friction stir welding versus gas metal arc welding. A combination of optical and scanning electron microscopy is used to characterize the grain structures in both the copper cladding and heat affected zone in the steel near the fusion line. The friction stir welding technique produces copper cladding with a grain size of around 25 μm, and no evidence of liquid copper penetration into the steel. The gas metal arc welding of copper cladding exhibits grain sizes over 1 mm, and with surface microcracks as well as penetration of liquid copper up to 50 μm into the steel substrate. Transmission electron microscopy reveals that metallurgical bonding is produced in both processes. Increased diffusion of Mn and Si into the copper cladding occurs when using gas metal arc welding, although some nano-pores were detected in the FSW joint interface. - Highlights: • Cladding of steel with pure copper is possible using either FSW or GMAW. • The FSW yielded a finer grain structure in the copper, with no evidence of cracking. • The FSW joint contains some evidence of nano-pores at the interface of the steel/copper. • Copper cladding by GMAW contained surface cracks attributed to high thermal stresses. • The steel adjacent to the fusion line maintained a hardness value below 248 HV.

  1. Microstructural studies of suck cast (Zr-SS)-3 and 5 AI alloys for nuclear metallic waste form

    International Nuclear Information System (INIS)

    Kumar, P.; Das, N.; Sengupta, P.; Arya, A.; Dey, G.K.

    2015-01-01

    Management of radioactive metallic waste using 'alloy melting route' is currently being investigated. For disposal of Zr and SS base nuclear metallic wastes, Zr-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) alloys. In this context Zr-16 wt. %55 has been selected for MWF alloy in our previous study. In present study, to include amorphous phase in this alloy, 3 and 5 wt. % Al has been added in order to improve desirable properties and useful features of MWF and the two alloys have been prepared by suck casting techniques. Microstructure of these alloys have been investigated by optical and electron microscopy which shows occurrence of two different phases, e.g. dark grey and white phases, in (Zr-16 SS)-3 Al and three different phases, e.g. grey, dark grey and white phases in (Zr-16 SS)-5 AI. Electron diffraction and X-ray diffraction (XRD) analyses of these two alloy specimens revealed the occurrence of Zr (Fe, Cr, AI) (dark grey) and Zr 2 (Fe, Cr, AI) (white) phases in (Zr-16 SS)-3 Al whereas, Zr (Fe, Cr, AI) (dark grey), Zr 2 (Fe, Cr, AI) (grey) and Zr 3 (Fe, Cr, AI) (white) phases were found in (Zr-16 SS)-5 AI. In addition, presence of amorphous phase was indicated by XRD analysis that could be confirmed by transmission electron microscopy of these two alloys. (author)

  2. Investigation on microstructural characterization of in situ TiB/Al metal matrix composite by laser cladding

    International Nuclear Information System (INIS)

    Xu Jiang; Li Zhengyang; Zhu Wenhui; Liu Zili; Liu Wenjin

    2007-01-01

    The aluminum matrix composite (AMC) coating reinforced with TiB was prepared utilizing in situ synthesized technique by laser cladding. Microstructural characterization and dry sliding wear behavior of in situ TiB/Al metal matrix composite were studied by SEM, XRD, TEM and Pin-on-disc friction and wear tester. The phase structure of the composite coating consists of α-Al, TiB, Al 3 Ti and Al 3 Fe. It has been found that the shape of in situ synthesized TiB is mainly taken on micro-magnitude lump and nano-magnitude whisker. Owing to B27 structure of TiB, the TiB has an anisotropy axis of growth, which results in the TiB strip and whisker preferring grown along [0 1 0] direction. It is worth to notice that the novel microstructure inside of TiB is particle and strip Al 5 Fe 2 phase and definite crystallographic relationship between the Al 5 Fe 2 phase and TiB has been determined by selected area diffraction pattern. The wear tests results show that the composite coatings can only improve wear resistance at the lower applied load (below 26.7 N), but at higher applied load (26.7-35.6 N) the wear resistance behavior of the coating is worsened due to the fracture and pullout of reinforcement phase

  3. Microstructure and properties of an Al-Ti-Cu-Si brazing alloy for SiC-metal joining

    Science.gov (United States)

    Dai, Chun-duo; Ma, Rui-na; Wang, Wei; Cao, Xiao-ming; Yu, Yan

    2017-05-01

    An Al-Ti-Cu-Si solid-liquid dual-phase alloy that exhibits good wettability and appropriate interfacial reaction with SiC at 500-600°C was designed for SiC-metal joining. The microstructure, phases, differential thermal curves, and high-temperature wetting behavior of the alloy were analyzed using scanning electron microscopy, X-ray diffraction analysis, differential scanning calorimetry, and the sessile drop method. The experimental results show that the 76.5Al-8.5Ti-5Cu-10Si alloy is mainly composed of Al-Al2Cu and Al-Si hypoeutectic low-melting-point microstructures (493-586°C) and the high-melting-point intermetallic compound AlTiSi (840°C). The contact angle, determined by high-temperature wetting experiments, is approximately 54°. Furthermore, the wetting interface is smooth and contains no obvious defects. Metallurgical bonding at the interface is attributable to the reaction between Al and Si in the alloy and ceramic, respectively. The formation of the brittle Al4C3 phase at the interface is suppressed by the addition of 10wt% Si to the alloy.

  4. Investigation on microstructural characterization of in situ TiB/Al metal matrix composite by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Xu Jiang [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China)]. E-mail: xujiang73@nuaa.edu.cn; Li Zhengyang [Key Laboratory for Advanced Materials Manufacturing Processing, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China); Zhu Wenhui [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Liu Zili [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Liu Wenjin [Key Laboratory for Advanced Materials Manufacturing Processing, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China)

    2007-02-25

    The aluminum matrix composite (AMC) coating reinforced with TiB was prepared utilizing in situ synthesized technique by laser cladding. Microstructural characterization and dry sliding wear behavior of in situ TiB/Al metal matrix composite were studied by SEM, XRD, TEM and Pin-on-disc friction and wear tester. The phase structure of the composite coating consists of {alpha}-Al, TiB, Al{sub 3}Ti and Al{sub 3}Fe. It has been found that the shape of in situ synthesized TiB is mainly taken on micro-magnitude lump and nano-magnitude whisker. Owing to B27 structure of TiB, the TiB has an anisotropy axis of growth, which results in the TiB strip and whisker preferring grown along [0 1 0] direction. It is worth to notice that the novel microstructure inside of TiB is particle and strip Al{sub 5}Fe{sub 2} phase and definite crystallographic relationship between the Al{sub 5}Fe{sub 2} phase and TiB has been determined by selected area diffraction pattern. The wear tests results show that the composite coatings can only improve wear resistance at the lower applied load (below 26.7 N), but at higher applied load (26.7-35.6 N) the wear resistance behavior of the coating is worsened due to the fracture and pullout of reinforcement phase.

  5. Comparison of Microstructure and Mechanical Properties of Scalmalloy® Produced by Selective Laser Melting and Laser Metal Deposition.

    Science.gov (United States)

    Awd, Mustafa; Tenkamp, Jochen; Hirtler, Markus; Siddique, Shafaqat; Bambach, Markus; Walther, Frank

    2017-12-23

    The second-generation aluminum-magnesium-scandium (Al-Mg-Sc) alloy, which is often referred to as Scalmalloy ® , has been developed as a high-strength aluminum alloy for selective laser melting (SLM). The high-cooling rates of melt pools during SLM establishes the thermodynamic conditions for a fine-grained crack-free aluminum structure saturated with fine precipitates of the ceramic phase Al₃-Sc. The precipitation allows tensile and fatigue strength of Scalmalloy ® to exceed those of AlSi10Mg by ~70%. Knowledge about properties of other additive manufacturing processes with slower cooling rates is currently not available. In this study, two batches of Scalmalloy ® processed by SLM and laser metal deposition (LMD) are compared regarding microstructure-induced properties. Microstructural strengthening mechanisms behind enhanced strength and ductility are investigated by scanning electron microscopy (SEM). Fatigue damage mechanisms in low-cycle (LCF) to high-cycle fatigue (HCF) are a subject of study in a combined strategy of experimental and statistical modeling for calculation of Woehler curves in the respective regimes. Modeling efforts are supported by non-destructive defect characterization in an X-ray computed tomography (µ-CT) platform. The investigations show that Scalmalloy ® specimens produced by LMD are prone to extensive porosity, contrary to SLM specimens, which is translated to ~30% lower fatigue strength.

  6. Effect of Nb addition on microstructure and corrosion resistance of novel stainless steels fabricated by direct laser metal deposition

    Science.gov (United States)

    Wu, S. Q.; Zhang, C. H.; Zhang, S.; Wang, Q.; Liu, Y.; Abdullah, Adil O.

    2018-03-01

    The study demonstrated the successful fabrication of novel stainless steels by direct laser metal deposition with the aim of investigating the impact of niobium content (Nb = 0, 0.25, 0.75, 1.25 wt%) on their microstructure and electrochemical properties. The microstructure and phase evolution of the as-built stainless steels were studied using scanning electron microscope (SEM) and electron back-scatter diffraction (EBSD). Corrosion behavior of the samples was evaluated using electrochemical workstation in 3.5 wt% NaCl. Experimental results have shown that the crystal structure of as-built stainless steels was BCC with a small trace of dispersive carbides and FCC phase. Grain refinement was observed with increasing niobium content. Large-angle boundaries were obtained in different Nb-containing samples with distribution from 50° to 60°. An increase in niobium content extremely improved the corrosion resistance of as-built stainless steels and the as-built samples with 1.25 wt% exhibited the best corrosion resistance among the tested samples as indicated by its lowest corrosion rate, which was an order of magnitude lower than that of Nb-free samples.

  7. Weld microstructure in cast AlSi9/SiC(p metal matrix composites

    Directory of Open Access Journals (Sweden)

    J. Wysocki

    2009-04-01

    Full Text Available Welded joint in cast AlSi9/SiC/20(p metal matrix composite by manual TIG arc welding using AlMg5 filler metal has been described inhis paper. Cooling curves have been stated, and the influence in distribution of reinforced particles on crystallization and weldmicrostructure. Welded joint mechanical properties have been determined: hardness and tensile.

  8. Microstructure characterization of laser-deposited titanium carbide and zirconium-based titanium metal matrix composites

    CSIR Research Space (South Africa)

    Ochonogor, OF

    2012-09-01

    Full Text Available . In this work, the technique is used to fabricate metal matrix composites (MMCs) by using an elementally blended feedstock combining metal and ceramic powders in the melt pool, which melt and solidify to create the required morphology. Ti6Al4V + TiC MMCs were...

  9. Laser metal deposition of Ti6Al4V: A study on the effect of laser power on microstructure and microhardness

    CSIR Research Space (South Africa)

    Mahamood, RM

    2013-03-01

    Full Text Available The effect of laser power on the resulting microstructure and microhardness of laser metal deposited Ti6Al4V powder on Ti6Al4V substrate has been investigated. The tracks were deposited using 99.6 % pure Ti6Al4V powder of particle size ranging...

  10. Computational and Experimental Studies of Microstructure-Scale Porosity in Metallic Fuels for Improved Gas Swelling Behavior

    Energy Technology Data Exchange (ETDEWEB)

    Mllett, Paul [Univ. of Arkansas, Fayetteville, AR (United States); McDeavitt, Sean [Texas A & M Univ., College Station, TX (United States); Deo, Chaitanya [Georgia Inst. of Technology, Atlanta, GA (United States); Mariani, Robert [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2018-01-29

    This proposal will investigate the stability of bimodal pore size distributions in metallic uranium and uranium-zirconium alloys during sintering and re-sintering annealing treatments. The project will utilize both computational and experimental approaches. The computational approach includes both Molecular Dynamics simulations to determine the self-diffusion coefficients in pure U and U-Zr alloys in single crystals, grain boundaries, and free surfaces, as well as calculations of grain boundary and free surface interfacial energies. Phase-field simulations using MOOSE will be conducted to study pore and grain structure evolution in microstructures with bimodal pore size distributions. Experiments will also be performed to validate the simulations, and measure the time-dependent densification of bimodal porous compacts.

  11. Additive manufacturing of Ti-6Al-4V components by shaped metal deposition: Microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Baufeld, Bernd; Biest, Omer Van der; Gault, Rosemary

    2010-01-01

    Shaped metal deposition (SMD) is a relatively new technology of additive manufacturing, which creates near-net shaped components by additive manufacture utilizing tungsten inert gas welding. Especially for Ti alloys, which are difficult to shape by traditional methods and for which the loss of material during machining is also very costly, SMD has great advantages. In the case of Ti-6Al-4V the dense SMD components exhibit large, columnar prior β grains, with a Widmanstaetten α/β microstructure. These prior β grains are slightly tilted in a direction following the temperature field resulting from the moving welding torch. The ultimate tensile strength is between 929 and 1014 MPa, depending on orientation and location of the tensile specimens. Tensile testing vertically to the deposition layers exhibits a strain at failure of 16 ± 3%, while testing parallel to the layers gives a lower value of about 9%.

  12. Microstructural Characterization and Mechanical Properties Analysis of Weld Metals with Two Ni Contents During Post-Weld Heat Treatments

    Science.gov (United States)

    Wu, Da-yong; Han, Xiu-lin; Tian, Hong-tao; Liao, Bo; Xiao, Fu-ren

    2015-05-01

    This study designed post-weld heat treatments, including reheating and tempering, associated with hot bending to investigate the microstructures, toughness, and hardness of two weld metals with different Ni contents (transformation temperature and increased the proportion of acicular ferrite (AF). Furthermore, a high Ni content promoted the martensite/austenite (M/A) constituent formation after reheating. The promotion of the M/A formation increased the number of cementite particles, and accelerated cementite coarsening during tempering. The large-angle grain boundary density from the AF improved the toughness despite the negative effect of cementite. The strengthening contributions were calculated, and the grain refinement was the greatest. The high Ni content decreased the effective grain size with a 2 deg tolerance angle, thus enhancing the grain refinement contribution.

  13. Evolution of weld metal microstructure in shielded metal arc welding of X70 HSLA steel with cellulosic electrodes: A case study

    International Nuclear Information System (INIS)

    Ghomashchi, Reza; Costin, Walter; Kurji, Rahim

    2015-01-01

    The microstructure of weld joint in X70 line pipe steel resulted from shielded metal arc welding with E6010 cellulosic electrodes is characterized using optical and electron microscopy. A range of ferritic morphologies have been identified ranging from polygonal inter- and intra-prior austenite grains allotriomorphic, idiomorphic ferrites to Widmanstätten, acicular and bainitic ferrites. Electron Backscatter Diffraction (EBSD) analysis using Image Quality (IQ) and Inverse Pole Figure (IPF) maps through superimposition of IQ and IPF maps and measurement of percentages of high and low angle grain boundaries was identified to assist in differentiation of acicular ferrite from Widmanstätten and bainitic ferrite morphologies. In addition two types of pearlitic structures were identified. There was no martensite detected in this weld structure. The morphology, size and chemistry of non-metallic inclusions are also discussed briefly. - Highlights: • Application of EBSD reveals orientation relationships in a range of phases for shielded metal arc welding of HSLA steel. • Nucleation sites of various ferrite morphologies identified • Formation of upper and lower bainite and their morphologies

  14. Evolution of weld metal microstructure in shielded metal arc welding of X70 HSLA steel with cellulosic electrodes: A case study

    Energy Technology Data Exchange (ETDEWEB)

    Ghomashchi, Reza, E-mail: reza.ghomashchi@adelaide.edu.au; Costin, Walter; Kurji, Rahim

    2015-09-15

    The microstructure of weld joint in X70 line pipe steel resulted from shielded metal arc welding with E6010 cellulosic electrodes is characterized using optical and electron microscopy. A range of ferritic morphologies have been identified ranging from polygonal inter- and intra-prior austenite grains allotriomorphic, idiomorphic ferrites to Widmanstätten, acicular and bainitic ferrites. Electron Backscatter Diffraction (EBSD) analysis using Image Quality (IQ) and Inverse Pole Figure (IPF) maps through superimposition of IQ and IPF maps and measurement of percentages of high and low angle grain boundaries was identified to assist in differentiation of acicular ferrite from Widmanstätten and bainitic ferrite morphologies. In addition two types of pearlitic structures were identified. There was no martensite detected in this weld structure. The morphology, size and chemistry of non-metallic inclusions are also discussed briefly. - Highlights: • Application of EBSD reveals orientation relationships in a range of phases for shielded metal arc welding of HSLA steel. • Nucleation sites of various ferrite morphologies identified • Formation of upper and lower bainite and their morphologies.

  15. Microstructure and High Temperature Mechanical Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Metal Injection Molding Process

    Science.gov (United States)

    Lee, Kee-Ahn; Gwon, Jin-Han; Yoon, Tae-Sik

    2018-03-01

    This study investigated the microstructure and the room and high temperature mechanical properties of Fe-Cr-B alloy manufactured by metal injection molding. In addition, hot isostatic pressing was performed to increase the density of the material, and a comparison of properties was made. Microstructural observation confirmed a bi-continuous structure composed of a three-dimensional network of α-Fe phase and (Cr,Fe)2B phase. The HIPed specimen featured a well-formed adhesion between the α-Fe phase and boride, and the number of fine pores was significantly reduced. The tensile results confirmed that the HIPed specimen (RT to 900 °C) had higher strengths compared to the as-sintered specimen, and the change of elongation starting from 700 °C was significantly greater in the HIPed specimen. Fractography suggested that cracks propagated mostly along the interface between the α-Fe matrix and boride in the as-sintered specimen, while direct fracture of boride was observed in addition to interface separation in the HIPed specimen.

  16. Influencing Factors for the Microstructure and Mechanical Properties of Micro Porous Titanium Manufactured by Metal Injection Molding

    Directory of Open Access Journals (Sweden)

    Zhen Lu

    2016-04-01

    Full Text Available Porous titanium is a new structural and functional material. It is widely used in many fields since it integrates the properties of biomaterials with those of metallic foam. A new technology that combines both the preparation and forming of porous materials has been proposed in this paper. Moreover, a new solder was developed that could be employed in the joining of porous materials. Influencing factors for microstructure and mechanical properties of the parent material and joint interface are identified. Metal injection molding (MIM technology was used for fabricating porous materials. The feedstock for injection molding of porous titanium powders was prepared from titanium powders and a polymer-based binder system. In addition, the proportion of powder loading and binders was optimized. Through MIM technology, a porous titanium filter cartridge was prepared. For the purpose of investigating the thermal debinding technology of the filter cartridge, effects of the sintering temperature on the porosity, morphology of micropores and mechanical properties were analyzed. It could be found that when the sintering temperature increased, the relative density, bending and compression strength of the components also increased. Moreover, the porosity reached 32.28% when the sintering temperature was 1000 °C. The microstructure morphology indicated that micropores connected with each other. Meanwhile, the strength of the components was relatively high, i.e., the bending and compression strength was 65 and 60 MPa, respectively. By investigating the joining technology of porous filter cartridges, the ideal components of the solder and pressure were determined. Further research revealed that the micropore structure of the joint interface is the same as that of the parent material, and that the bending strength of the joint interface is 40 MPa.

  17. Influence of initial microstructure of aluminium alloy charge after its melting on the hard metal inherited structure

    Directory of Open Access Journals (Sweden)

    Г. О. Іванов

    2016-07-01

    Full Text Available Metal properties heredity in the chain- initial hard state > liquid state > final solidified state has always been interesting for metallurgists. It is known that after the primary melting of charge there occurs microheterogenеous non-equilibrium melt with crystal-like groups of atoms and disordered area in it. With increase in temperature the melt approaches the equilibrium microhomogeneous state. The aim of this work is to study the charge microstructure influence on melt fluidity in the light of quasi-crystal model of liquid structure. Influence of isothermal heating on fluidity of aluminium melt, smelted from fine-grained and coarse-grained charge has been investigated. It has been stated that for coarse-grained metal additional melting of crystallization «genes» takes place in 1,4-quick time, as compared to fine-grained. The coefficients of exponential function for our experimental data have been calculated. It has been stated that the exponent depends on the charge microstructure, and multiplier depends on the soaking temperature. On the basis of A. Einstein equation for the calculation of liquid viscosity from the known fraction of admixtures and clean liquid viscosity an analogical equation for fluidity and calculation of quasi-crystals volume share in the melt have been derived. It has been found that the charge grain size affects the speed of quasi-crystals additional melting in the melt. The reference amount of quasi-crystals at the initial moment of large- and fine-grained charge melting has been calculated from our metallographic, experimental and estimated data

  18. Deformation microstructures

    DEFF Research Database (Denmark)

    Hansen, N.; Huang, X.; Hughes, D.A.

    2004-01-01

    Microstructural characterization and modeling has shown that a variety of metals deformed by different thermomechanical processes follows a general path of grain subdivision, by dislocation boundaries and high angle boundaries. This subdivision has been observed to very small structural scales...... of the order of 10 nm, produced by deformation under large sliding loads. Limits to the evolution of microstructural parameters during monotonic loading have been investigated based on a characterization by transmission electron microscopy. Such limits have been observed at an equivalent strain of about 10...

  19. Effect of periodic temperature variations on the microstructure of neutron-irradiated metals

    DEFF Research Database (Denmark)

    Zinkle, S.J.; Hashimoto, N.; Hoelzer, D.T.

    2002-01-01

    Specimens of pure copper, a high purity austenitic stainless steel, and V–4Cr–4Ti were exposed to eight cycles of either constant temperature or periodic temperature variations during neutron irradiation in the High Flux Isotopes Reactor to a cumulative damage level of 4–5 displacements per atom.......-induced microstructural features consisted of dislocation loops, stacking fault tetrahedra and voids in the stainless steel, Ti-rich precipitates in the V alloy, and voids (along with a low density of stacking fault tetrahedra) in copper.......Specimens of pure copper, a high purity austenitic stainless steel, and V–4Cr–4Ti were exposed to eight cycles of either constant temperature or periodic temperature variations during neutron irradiation in the High Flux Isotopes Reactor to a cumulative damage level of 4–5 displacements per atom....... Specimens exposed to periodic temperature variations experienced a low temperature (360 °C) during the initial 10% of accrued dose in each of the eight cycles, and a higher temperature (520 °C) during the remaining 90% of accrued dose in each cycle. The microstructures of the irradiated stainless steel...

  20. Surface chemistry and microstructure of metallic biomaterials for hip and knee endoprostheses

    Science.gov (United States)

    Jenko, Monika; Gorenšek, Matevž; Godec, Matjaž; Hodnik, Maxinne; Batič, Barbara Šetina; Donik, Črtomir; Grant, John T.; Dolinar, Drago

    2018-01-01

    The surface chemistry and microstructures of titanium alloys (both new and used) and CoCrMo alloys used for hip and knee endoprostheses were determined using SEM (morphology), EBSD (phase analysis), AES and XPS (surface chemistry). Two new and two used endoprostheses were studied. The SEM SE and BE images showed their microstructures, while the EBSD provided the phases of the materials. During the production of the hip and knee endoprostheses, these materials are subject to severe thermomechanical treatments and physicochemical processes that are decisive for CoCrMo alloys. The AES and XPS results showed that thin oxide films on (a) Ti6Al4V are primarily a mixture of TiO2 with a small amount of Al2O3, while the V is depleted, (b) Ti6Al7Nb is primarily a mixture of TiO2 with a small amount of Al2O3 and Nb2O5, and (c) the CoCrMo alloy is primarily a mixture of Cr2O3 with small amounts of Co and Mo oxides. The thin oxide film on the CoCrMo alloy should prevent intergranular corrosion and improve the biocompatibility. The thin oxide films on the Ti alloys prevent further corrosion, improve the biocompatibility, and affect the osseointegration.

  1. Microstructural evolution during transient liquid phase bonding of Inconel 617 using Ni-Si-B filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Jalilian, F. [McGill University, Department of Mining, Metals and Materials Engineering, 3610 University St., M.H. Wong Building, Montreal Que., H3A 2B2 (Canada); Jahazi, M. [Aerospace Manufacturing Technology Center, National Research Council of Canada (Canada); Drew, R.A.L. [McGill University, Department of Mining, Metals and Materials Engineering, 3610 University St., M.H. Wong Building, Montreal Que., H3A 2B2 (Canada)]. E-mail: robin.drew@mcgill.ca

    2006-05-15

    The influence of process parameters on microstructural characteristics of transient liquid phase (TLP) bonded Inconel 617 alloy was investigated. Experiments were carried out at 1065 deg. C using nickel based filler metal (Ni-4.5% Si-3% B) with B as the melting point depressant (MPD) element. Two different thickness of interlayer and various holding times were employed. The influence of these processing parameters on the characteristics of the joint area particularly size, morphology and composition of precipitates was investigated. The presence of MoB, Mo{sub 2}B, M{sub 23}C{sub 6}, TiC, M{sub 23}(B, C){sub 6} and Ni{sub 3}B precipitates in the diffusion layer and Ni{sub 3}B, Ni{sub 3}Si and Ni{sub 5}Si{sub 2} precipitates in the interlayer at the interface between the base metal and interlayer were demonstrated using electron back scattered diffraction (EBSD), energy dispersive spectrometry (EDS) and TEM.

  2. Effect of different lay-ups on the microstructure, mechanical properties and neutron transmission of neutron shielding fibre metal laminates

    International Nuclear Information System (INIS)

    Fu, Xuelong; Tang, Xiaobin; Hu, Yubing; Li, Huaguan; Tao, Jie

    2016-01-01

    A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups, composed of stacking layers of AA6061 plates, neutron shielding composite and carbon fibre reinforced polyimide (CFRP), were fabricated using hot molding process in atmospheric environments. The microstructure, mechanical properties and neutron transmission of the NSFMLs were evaluated, respectively. The results indicated that the NSFMLs possessed good mechanical properties owing to the good interfacial adhesion of the components. Tensile strength and elastic modulus of the NSFMLs increased with the numbers of lay-ups, while the elongation to fracture exhibited obvious declining tendency. Flexural strength and modulus of the NSFMLs were improved obviously with the increasing of stacking layers. Neutron transmission of the NSFMLs decreased obviously with increasing the number of lay-ups, owing to the increase of "1"0B areal density. Besides, the effect of carbon fibres on the neutron shielding performance of the NSFMLs was also taken into consideration. - Highlights: • A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups was successfully fabricated using hot molding process. • Mechanical properties of the NSFMLs were performed in accordance with relative standards. • Neutron transmission of the NSFMLs was conducted according to the testing results. • The effect of carbon fibres on the neutron transmission of the NSFMLs was also investigated.

  3. Effect of different lay-ups on the microstructure, mechanical properties and neutron transmission of neutron shielding fibre metal laminates

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Xuelong [College of Material Science & Technology, Nanjing University of Aeronautics & Astronautics, Nanjing, 211100 (China); Department of Mechanical and Electronic Engineering, Jiangsu Polytechnic of Finance & Economics, Huai' an, 223003 (China); Tang, Xiaobin; Hu, Yubing; Li, Huaguan [College of Material Science & Technology, Nanjing University of Aeronautics & Astronautics, Nanjing, 211100 (China); Tao, Jie, E-mail: taojie@nuaa.edu.cn [College of Material Science & Technology, Nanjing University of Aeronautics & Astronautics, Nanjing, 211100 (China)

    2016-07-15

    A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups, composed of stacking layers of AA6061 plates, neutron shielding composite and carbon fibre reinforced polyimide (CFRP), were fabricated using hot molding process in atmospheric environments. The microstructure, mechanical properties and neutron transmission of the NSFMLs were evaluated, respectively. The results indicated that the NSFMLs possessed good mechanical properties owing to the good interfacial adhesion of the components. Tensile strength and elastic modulus of the NSFMLs increased with the numbers of lay-ups, while the elongation to fracture exhibited obvious declining tendency. Flexural strength and modulus of the NSFMLs were improved obviously with the increasing of stacking layers. Neutron transmission of the NSFMLs decreased obviously with increasing the number of lay-ups, owing to the increase of {sup 10}B areal density. Besides, the effect of carbon fibres on the neutron shielding performance of the NSFMLs was also taken into consideration. - Highlights: • A novel neutron shielding fibre metal laminates (NSFMLs) with different lay-ups was successfully fabricated using hot molding process. • Mechanical properties of the NSFMLs were performed in accordance with relative standards. • Neutron transmission of the NSFMLs was conducted according to the testing results. • The effect of carbon fibres on the neutron transmission of the NSFMLs was also investigated.

  4. FIB/SEM and SEM/EDS microstructural analysis of metal-ceramic and zirconia-ceramic interfaces.

    Science.gov (United States)

    Massimi, F; Merlati, G; Sebastiani, M; Battaini, P; Menghini, P; Bemporad, E

    2012-01-10

    Recently introduced FIB/SEM analysis in microscopy seems to provide a high-resolution characterization of the samples by 3D (FIB) cross-sectioning and (SEM) high resolution imaging. The aim of this study was to apply the FIB/SEM and SEM/EDS analysis to the interfaces of a metal-ceramic vs. two zirconia-ceramic systems. Plate samples of three different prosthetic systems were prepared in the dental lab following the manufacturers' instructions, where metal-ceramic was the result of a ceramic veneering (porcelain-fused-to-metal) and the two zirconia-ceramic systems were produced by the dedicated CAD-CAM procedures of the zirconia cores (both with final sintering) and then veneered by layered or heat pressed ceramics. In a FIB/SEM equipment (also called DualBeam), a thin layer of platinum (1 μm) was deposited on samples surface crossing the interfaces, in order to protect them during milling. Then, increasingly deeper trenches were milled by a focused ion beam, first using a relatively higher and later using a lower ion current (from 9 nA to 0.28 nA, 30KV). Finally, FEG-SEM (5KV) micrographs (1000-50,000X) were acquired. In a SEM the analysis of the morphology and internal microstructure was performed by 13KV secondary and backscattered electrons signals (in all the samples). The compositional maps were then performed by EDS probe only in the metal-ceramic system (20kV). Despite the presence of many voids in all the ceramic layers, it was possible to identify: (1) the grain structures of the metallic and zirconia substrates, (2) the thin oxide layer at the metal-ceramic interface and its interactions with the first ceramic layer (wash technique), (3) the roughness of the two different zirconia cores and their interactions with the ceramic interface, where the presence of zirconia grains in the ceramic layer was reported in two system possibly due to sandblasting before ceramic firing.

  5. Microstructural characterisation of metallic shot peened and laser shock peened Ti–6Al–4V

    International Nuclear Information System (INIS)

    Lainé, Steven J.; Knowles, Kevin M.; Doorbar, Phillip J.; Cutts, Richard D.; Rugg, David

    2017-01-01

    A detailed analysis has been conducted of Ti–6Al–4V processed by metallic shot peening and laser shock peening. Analysis by incremental hole drilling, electron backscattered diffraction microscopy, transmission electron microscopy and transmission Kikuchi diffraction microscopy is evaluated and discussed. The results of this analysis highlight the very different dislocation structures in surfaces processed by these two techniques. Transmission Kikuchi diffraction also has been used to evaluate sub-grains generated by laser shock peening. A notable feature of material processed by laser shock peening is the almost complete absence of deformation twinning, contrasting with the frequent observation of extensive deformation twinning observed in the material processed by metallic shot peening.

  6. Laser melt injection of ceramic particles in metals : Processing, microstructure and properties

    NARCIS (Netherlands)

    Ocelík, V.; De Hosson, J.Th.M.

    2010-01-01

    The objective of this paper is to present an overview of the possibilities of the laser melt injection (LMI) methodology to enhance the surface of light-weighted metals by adding hard ceramic particles in the top layer, with the aim to enhance the wear resistance and to increase the hardness. In

  7. Microstructure and wear behaviour of Al/TiB2 metal matrix composite

    CSIR Research Space (South Africa)

    Popoola, AP

    2010-10-01

    Full Text Available Al/TiB2 metal matrix composite (MMCs) was fabricated on aluminium AA1200 with the aim of improving the wear resistance property of the substrate. The characterization of the MMCs was carried out by Optical Microscopy (OM), Scanning Electron...

  8. Effects of metal binder on the microstructure and mechanical properties of Ti(C,N)-based cermets

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Qingzhong; Ai, Xing, E-mail: aixingsdu@163.com; Zhao, Jun; Gong, Feng; Pang, Jiming; Wang, Yintao

    2015-09-25

    Highlights: • Ni–Co binder improves the solid solution reaction and the wetting of hard phases. • Cermets with 25 wt.% binder have evenly distributed grains with moderate rims. • Co/(Ni + Co) ratios influence the grain sizes and microstructure features of cermets. • The cermets with pure Co as binder exhibit optimal mechanical properties. - Abstract: To optimize the mechanical properties of Ti(C,N)-based cermets used as tool materials, the cermets with different Ni–Co binder contents and Co/(Ni + Co) weight ratios were prepared. The effects of metal binder content and Co/(Ni + Co) ratio on the microstructure and mechanical properties of Ti(C,N)-based cermets were investigated by scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and measuring the transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K{sub IC}). The experimental results reveal that increasing Ni–Co binder content can increase the thickness of rim phases by improving the solid solution reaction and the wetting of hard phases. The cermets with 25 wt.% binder addition present good comprehensive mechanical properties, which is attributed to the moderate rim phases and uniformly distributed Ti(C,N) grains. The Co/(Ni + Co) weight ratios in binder have a great influence on the grain sizes and microstructure features of Ti(C,N)-based cermets, in virtue of the synergic effects between the wettability of Co and the solubilizing capacity of Ni on hard phases. The cermets with pure Co as binder exhibit optimal mechanical properties with a TRS of 1767 ± 81 MPa, a hardness of 12.26 ± 0.10 GPa and a K{sub IC} of 8.40 ± 0.47 MPa m{sup 1/2}, which meet the requirements for tool materials. And the cermets with a Co/(Ni + Co) ratio of 0.2 have the second best mechanical properties with a TRS of 1848 ± 201 MPa, a hardness of 11.12 ± 0.40 GPa and a K{sub IC} of 9.43 ± 0.54 MPa m{sup 1/2}, in which the lower hardness can

  9. Additive manufacturing of metals: a brief review of the characteristic microstructures and properties of steels, Ti-6Al-4V and high-entropy alloys

    Science.gov (United States)

    Gorsse, Stéphane; Hutchinson, Christopher; Gouné, Mohamed; Banerjee, Rajarshi

    2017-01-01

    Abstract We present a brief review of the microstructures and mechanical properties of selected metallic alloys processed by additive manufacturing (AM). Three different alloys, covering a large range of technology readiness levels, are selected to illustrate particular microstructural features developed by AM and clarify the engineering paradigm relating process–microstructure–property. With Ti-6Al-4V the emphasis is placed on the formation of metallurgical defects and microstructures induced by AM and their role on mechanical properties. The effects of the large in-built dislocation density, surface roughness and build atmosphere on mechanical and damage properties are discussed using steels. The impact of rapid solidification inherent to AM on phase selection is highlighted for high-entropy alloys. Using property maps, published mechanical properties of additive manufactured alloys are graphically summarized and compared to conventionally processed counterparts. PMID:28970868

  10. Characterization on the Microstructure Evolution and Toughness of TIG Weld Metal of 25Cr2Ni2MoV Steel after Post Weld Heat Treatment

    Directory of Open Access Journals (Sweden)

    Xia Liu

    2018-03-01

    Full Text Available The microstructure and toughness of tungsten inert gas (TIG backing weld parts in low-pressure steam turbine welded rotors contribute significantly to the total toughness of the weld metal. In this study, the microstructure evolution and toughness of TIG weld metal of 25Cr2Ni2MoV steel low-pressure steam turbine welded rotor under different post-weld heat treatment (PWHT conditions are investigated. The fractography and microstructure of weld metal after PWHT are characterized by optical microscope, SEM, and TEM, respectively. The Charpy impact test is carried out to evaluate the toughness of the weld. The optical microscope and SEM results indicate that the as-welded sample is composed of granular bainite, acicular ferrite and blocky martensite/austenite (M-A constituent. After PWHT at 580 °C, the blocky M-A decomposes into ferrite and carbides. Both the number and size of precipitated carbides increase with holding time. The impact test results show that the toughness decreases dramatically after PWHT and further decreases with holding time at 580 °C. The precipitated carbides are identified as M23C6 carbides by TEM, which leads to the dramatic decrease in the toughness of TIG weld metal of 25Cr2Ni2MoV steel.

  11. Microstructure of bonding interface for resistance welding of Zr-based metallic glass sheets

    International Nuclear Information System (INIS)

    Kuroda, Toshio; Ikeuchi, Kenji; Shimada, Masahiro; Kobayashi, Akira; Kimura, Hisamichi; Inoue, Akihisa

    2009-01-01

    Resistance welding of Zr 55 Cu 30 Al 10 Ni 5 metallic glass sheets was investigated at 723 K in a supercooled liquid region. The welding time was changed from 5 s to 20 s at 723 K. The joint interface of the metallic glass was no defect and no crack. X-ray diffraction technique of the bonding interface of specimens was performed. The specimens showed halo patterns showing existence of only glassy phase, when the welding time was 5 s and 10 s. X-ray diffraction patterns of specimen bonded for 20 s showed crystalline peaks with halo patterns for the welding for 20 s. The crystalline phase at the bonding interface was small. Transmission electron micrograph at the bonding interface showed nanostructures of NiZr 2 and Al 5 Ni 3 Zr 2 . (author)

  12. Effect of Rare Earth Metals on the Microstructure of Al-Si Based Alloys

    Directory of Open Access Journals (Sweden)

    Saleh A. Alkahtani

    2016-01-01

    Full Text Available The present study was performed on A356 alloy [Al-7 wt %Si 0.0.35 wt %Mg]. To that La and Ce were added individually or combined up to 1.5 wt % each. The results show that these rare earth elements affect only the alloy melting temperature with no marked change in the temperature of Al-Si eutectic precipitation. Additionally, rare earth metals have no modification effect up to 1.5 wt %. In addition, La and Ce tend to react with Sr leading to modification degradation. In order to achieve noticeable modification of eutectic Si particles, the concentration of rare earth metals should exceed 1.5 wt %, which simultaneously results in the precipitation of a fairly large volume fraction of insoluble intermetallics. The precipitation of these complex intermetallics is expected to have a negative effect on the alloy performance.

  13. Pore size distribution, strength, and microstructure of portland cement paste containing metal hydroxide waste

    Energy Technology Data Exchange (ETDEWEB)

    Majid, Z.A.; Mahmud, H.; Shaaban, M.G.

    1996-12-31

    Stabilization/solidification of hazardous wastes is used to convert hazardous metal hydroxide waste sludge into a solid mass with better handling properties. This study investigated the pore size development of ordinary portland cement pastes containing metal hydroxide waste sludge and rice husk ash using mercury intrusion porosimetry. The effects of acre and the addition of rice husk ash on pore size development and strength were studied. It was found that the pore structures of mixes changed significantly with curing acre. The pore size shifted from 1,204 to 324 {angstrom} for 3-day old cement paste, and from 956 to 263 {angstrom} for a 7-day old sample. A reduction in pore size distribution for different curing ages was also observed in the other mixtures. From this limited study, no conclusion could be made as to any correlation between strength development and porosity. 10 refs., 6 figs., 3 tabs.

  14. Corrosion resistance and microstructure characterization of rare-earth-transition metal-aluminum-magnesium alloys

    International Nuclear Information System (INIS)

    Banczek, E.P.; Zarpelon, L.M.C.; Faria, R.N.; Costa, I.

    2009-01-01

    This paper reports the results of investigation carried out to evaluate the corrosion resistance and microstructure of some cast alloys represented by the general formula: La 0.7-x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x = 0, 0.1, 0.3, 0.5, and 0.7). Scanning electron microscopy (SEM) and electrochemical methods, specifically, polarization curves and electrochemical impedance spectroscopy (EIS), have been employed in this study. The effects of Pr substitution on the composition of the various phases in the alloys and their corrosion resistance have been studied. The electrochemical results showed that the alloy without Pr and the one with total La substitution showed the highest corrosion resistance among the studied alloys. The corrosion resistance of the alloys decreased when Pr was present in the lowest concentrations (0.1 and 0.3), but for higher Pr concentrations (0.5 and 0.7), the corrosion resistance increased. Corrosion occurred preferentially in a Mg-rich phase.

  15. Effects of oxide distributed in grain boundaries on microstructure stability of nanocrystalline metals

    Science.gov (United States)

    Zhou, Kai; Li, Hui; Biao Pang, Jin; Wang, Zhu

    2013-06-01

    Nanocrystalline copper and zinc prepared by high-pressure compaction method have been studied by positron lifetime spectroscopy associated with X-ray diffraction. For nanocrystalline Cu, mean grain sizes of the samples decrease after being annealed at 900 °C and increase during aging at 180 °C, revealing that the atoms exchange between the two regions. The positron lifetime results indicate that the vacancy clusters formed in the annealing process are unstable and decomposed at the aging time below 6 hours. In addition, the partially oxidized surfaces of the nanoparticles hinder the grain growth during the ageing at 180 °C, and the vacancy clusters inside the disorder regions which are related to Cu2O need longer aging time to decompose. In the case of nanocrystalline Zn, the open volume defect (not larger than divacancy) is dominant according to the high relative intensity for the short positron lifetime (τ1). The oxide (ZnO) inside the grain boundaries has been found having an effect to hinder the decrease of average positron lifetime (τav) during the annealing, which probably indicates that the oxide stabilizes the microstructure of the grain boundaries. For both nanocrystalline copper and zinc, the oxides in grain boundaries enhance the thermal stability of the microstucture, in spite of their different crystal structures. This effect is very important for the nanocrystalline materials using as radiation resistant materials.

  16. Effects of oxide distributed in grain boundaries on microstructure stability of nanocrystalline metals

    International Nuclear Information System (INIS)

    Zhou Kai; Li Hui; Pang Jinbiao; Wang Zhu

    2013-01-01

    Nanocrystalline copper and zinc prepared by high-pressure compaction method have been studied by positron lifetime spectroscopy associated with X-ray diffraction. For nanocrystalline Cu, mean grain sizes of the samples decrease after being annealed at 900 °C and increase during aging at 180 °C, revealing that the atoms exchange between the two regions. The positron lifetime results indicate that the vacancy clusters formed in the annealing process are unstable and decomposed at the aging time below 6 hours. In addition, the partially oxidized surfaces of the nanoparticles hinder the grain growth during the ageing at 180 °C, and the vacancy clusters inside the disorder regions which are related to Cu 2 O need longer aging time to decompose. In the case of nanocrystalline Zn, the open volume defect (not larger than divacancy) is dominant according to the high relative intensity for the short positron lifetime (τ 1 ). The oxide (ZnO) inside the grain boundaries has been found having an effect to hinder the decrease of average positron lifetime (τ av ) during the annealing, which probably indicates that the oxide stabilizes the microstructure of the grain boundaries. For both nanocrystalline copper and zinc, the oxides in grain boundaries enhance the thermal stability of the microstucture, in spite of their different crystal structures. This effect is very important for the nanocrystalline materials using as radiation resistant materials.

  17. Microstructure and critical current density in high-Tc metal oxide superconductors

    International Nuclear Information System (INIS)

    Johnson, S.M.; Gusman, M.I.

    1992-03-01

    Superconductor powders in the U-Ba-Cu-O (YBCO) and Bi-Pb-Sr-Ca-Cu-O (BSCCO) systems were synthesized by freeze-drying. Powders were characterized, and processed into samples for evaluation of superconducting behavior. Freeze-drying is attractive because the powders have high purity, are homogeneous, have a small size and are active. YBCO powders can be sintered to high density at 890 degrees C. Many compositions, processing approaches and heat treatments were explored in an effort to understand relations between microstructure and critical density, and to improve the critical current density. Powders were also formed into sputtering targets for coating preparation at Stanford University. The highest critical current density achieved with the YBCO powders was ∼15,000 A/cm 2 at 4.2K and 0.5T using powders treated to prevent carbon contamination. The BSCCO materials with the highest critical current density, ∼30,000 A/cm 2 at the same conditions were formed by heat treating melted and quenched samples. All critical current density measurements were made by Stanford University, a subcontractor to this effort. Stanford University also prepared coatings by off-axis magnetron sputtering

  18. Microstructure Evolution and Composition Control during the Processing of Thin-gage Metallic Foil (Preprint)

    Science.gov (United States)

    2012-02-01

    applications requiring characteristics such as light weight, high structural stiffness, or low thermal conductivity. Ductile, low temperature metals such as...was EDM’ed from the billet/ingot, stress relieved, finish ground, brazed onto an oxygen-free high -conductivity copper backing plate, and attached to...of each alloying element and hence the composition of the deposit. The substrates were a high - temperature alloy steel. They were heated to a

  19. A comparative study of the microstructure and properties of 800 MPa microalloyed C-Mn steel welded joints by laser and gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Qian [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Di, Hong-Shuang, E-mail: hongshuangdi_ral@126.com [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Li, Jun-Chen [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Wu, Bao-Qiang [National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Material and Biomedical Engineering, University of Texas at El Paso, TX 79968 (United States)

    2016-07-04

    The differences in microstructure and mechanical properties of laser beam welded (LBW) and gas metal arc welded (GMAW) joints of 800 MPa grade Nb-Ti-Mo microalloyed C-Mn steel of 5 mm thickness were studied. The study suggested that the microstructure in welded seam (WS) of GMAW was acicular ferrite and fine grained ferrite, whereas lath martensite (LM) was obtained in WS of LBW, where inclusions were finer and did not act as nucleation sites for acicular ferrite. The microstructure of coarse-grained HAZ (CGHAZ) obtained using the two welding methods was LM and granular bainite (GB), respectively. The original austenite grain size in CGHAZ of LBW was 1/3 of GMAW. The microstructure of fine-grained HAZ and mixed-grained HAZ using the two welding methods was ferrite and M-A constituents, while that of LBW was significantly fine. The hardness of LBW welded joints was higher than the base metal (BM), which was the initiation site for tensile fracture. The tensile fracture location of GMAW welded joints was in WS. The impact toughness of LBW welded joints was excellent and the impact absorption energy was similar to BM.

  20. Analysis of microstructure-dependent shock dissipation and hot-spot formation in granular metalized explosive

    Science.gov (United States)

    Chakravarthy, Sunada; Gonthier, Keith A.

    2016-07-01

    Variations in the microstructure of granular explosives (i.e., particle packing density, size, shape, and composition) can affect their shock sensitivity by altering thermomechanical fields at the particle-scale during pore collapse within shocks. If the deformation rate is fast, hot-spots can form, ignite, and interact, resulting in burn at the macro-scale. In this study, a two-dimensional finite and discrete element technique is used to simulate and examine shock-induced dissipation and hot-spot formation within low density explosives (68%-84% theoretical maximum density (TMD)) consisting of large ensembles of HMX (C4H8N8O8) and aluminum (Al) particles (size ˜ 60 -360 μm). Emphasis is placed on identifying how the inclusion of Al influences effective shock dissipation and hot-spot fields relative to equivalent ensembles of neat/pure HMX for shocks that are sufficiently strong to eliminate porosity. Spatially distributed hot-spot fields are characterized by their number density and area fraction enabling their dynamics to be described in terms of nucleation, growth, and agglomeration-dominated phases with increasing shock strength. For fixed shock particle speed, predictions indicate that decreasing packing density enhances shock dissipation and hot-spot formation, and that the inclusion of Al increases dissipation relative to neat HMX by pressure enhanced compaction resulting in fewer but larger HMX hot-spots. Ensembles having bimodal particle sizes are shown to significantly affect hot-spot dynamics by altering the spatial distribution of hot-spots behind shocks.

  1. Electrochemical and Friction Characteristics of Metallic Glass Composites at the Microstructural Length-scales.

    Science.gov (United States)

    Ayyagari, Aditya; Hasannaeimi, Vahid; Arora, Harpreet; Mukherjee, Sundeep

    2018-01-17

    Metallic glass composites represent a unique alloy design strategy comprising of in situ crystalline dendrites in an amorphous matrix to achieve damage tolerance unseen in conventional structural materials. They are promising for a range of advanced applications including spacecraft gears, high-performance sporting goods and bio-implants, all of which demand high surface degradation resistance. Here, we evaluated the phase-specific electrochemical and friction characteristics of a Zr-based metallic glass composite, Zr 56.2 Ti 13.8 Nb 5.0 Cu 6.9 Ni 5.6 Be 12.5 , which comprised roughly of 40% by volume crystalline dendrites in an amorphous matrix. The amorphous matrix showed higher hardness and friction coefficient compared to the crystalline dendrites. But sliding reciprocating tests for the composite revealed inter-phase delamination rather than preferred wearing of one phase. Pitting during potentiodynamic polarization in NaCl solution was prevalent at the inter-phase boundary, confirming that galvanic coupling was the predominant corrosion mechanism. Scanning vibration electrode technique demonstrated that the amorphous matrix corroded much faster than the crystalline dendrites due to its unfavorable chemistry. Relative work function values measured using scanning kelvin probe showed the amorphous matrix to be more electropositive, which explain its preferred corrosion over the crystalline dendrites as well as its characteristic friction behavior. This study paves the way for careful partitioning of elements between the two phases in a metallic glass composite to tune its surface degradation behavior for a range of advanced applications.

  2. Microstructure and mechanical properties of diffusion bonded Al/Mg2Si metal matrix in situ composite

    International Nuclear Information System (INIS)

    Nami, H.; Halvaee, A.; Adgi, H.; Hadian, A.

    2010-01-01

    In this research, Al/Mg 2 Si composite produced by gravity casting, was joined by diffusion welding technique at 6 MPa pressure with various welding temperatures and durations. This metal matrix composite (MMC) containing 15% Mg 2 Si particles was produced by in situ technique. Specific diffusion bonding process was introduced as a low vacuum technique. Microstructure and shear strength of the joined areas were determined. Scanning electron microscopy examination was carried out on the welded interfaces and shear tests were conducted to the samples interface to find out the effect of welding temperatures and durations on the weldability. It was found that high welding temperatures resulted in increase of shear strength. However, increase in welding duration did not make any detectable changes. The bonded interface could be developed as a wavy state depending on the amount of parent material deformation that was associated with bonding temperature. Results indicated that MMC can be joined by diffusion welding technique successfully with satisfactory shear strength.

  3. Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy

    Directory of Open Access Journals (Sweden)

    M. G. Mahmoud

    2017-01-01

    Full Text Available The present study was performed on A356 alloy with the main aim of investigating the effects of La and Ce additions to 356 alloys (with and without 100 ppm Sr on the microstructure and porosity formation in these alloys. Measured amounts of La, Ce, and Sr were added to the molten alloy. The results showed that, in the absence of Sr, addition of La and Ce leads to an increase in the nucleation temperature of the α-Al dendritic network with a decrease in the temperature of the eutectic Si precipitation, resulting in increasing the freezing range. Addition of 100 ppm Sr results in neutralizing these effects. The presence of La or Ce in the casting has a minor effect on eutectic Si modification, in spite of the observed depression in the eutectic temperature. It should be noted that Ce is more effective than La as an alternate modifying agent. According to the atomic radius ratio, rLa/rSi is 1.604 and rCe/rSi is 1.559, theoretically, which shows that Ce is relatively more effective than La. The present findings confirm that Sr is the most dominating modification agent. Interaction between rare earth (RE metals and Sr would reduce the effectiveness of Sr. Although modification with Sr causes the formation of shrinkage porosity, it also reacts with RE-rich intermetallics, resulting in their fragmentation.

  4. Development of in-Situ Al-Si/CuAl₂ Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior.

    Science.gov (United States)

    Tash, Mahmoud M; Mahmoud, Essam R I

    2016-06-02

    In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15%) into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD) pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl₂, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl₂ at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  5. Microstructure Evolution and Mechanical Behavior of 2219 Aluminum Alloys Additively Fabricated by the Cold Metal Transfer Process

    Directory of Open Access Journals (Sweden)

    Xuewei Fang

    2018-05-01

    Full Text Available In this research, four different welding arc modes including conventional cold metal transfer (CMT, CMT-Pulse (CMT-P, CMT-Advanced (CMT-ADV, and CMT pulse advanced (CMT-PADV were used to deposit 2219-Al wire. The effects of different arc modes on porosity, pore size distribution, microstructure evolution, and mechanical properties were thoroughly investigated. The statistical analysis of the porosity and its size distribution indicated that the CMT-PADV process gave the smallest pore area percentage and pore aspect ratio, and had almost no larger pores. The results from optical microscopy, scanning electron microscopy, and fractographic morphology proved that uniform and fine equiaxed grains, evenly distributed Al2Cu second phase particles were formed during the CMT-PADV process. Furthermore, the X-ray diffraction test ascertained that the CMT-PADV sample had the smallest lattice parameter and the highest solute Cu content. Besides, the tensile strength could reach 283 MPa, the data scattering was the smallest, and the strength scattering of the sample in the horizontal direction was the shortest. In addition, the strength properties were nearly isotropic, with only 5 MPa difference in the vertical and horizontal directions. The above mentioned results indicated that the mechanical properties of 2219 aluminum alloy was improved using the CMT-PADV arc mode.

  6. Effects of composition and microstructure of Pd-Cu-Si metallic glassy alloy thin films on hydrogen absorbing properties

    International Nuclear Information System (INIS)

    Kajita, Susumu; Kohara, Shinji; Onodera, Yohei; Fukunaga, Toshiharu; Matsubara, Eiichiro

    2011-01-01

    Thin films of Pd-Cu-Si metallic glassy alloys for a hydrogen sensor were fabricated by a sputtering method. In order to find out the effect of the composition and the microstructure of them on the hydrogen absorbing property (the H 2 response), the structural parameters based on the short-range order (SRO) were measured. Additionally, the change of the structural parameters with hydrogen absorption was measured, and the correlations of the change with the H 2 response and the hydrogen induced linear expansion coefficient (LEC) were examined. The H 2 response decreased with increases in Si content and the structural parameters. These results can be explained by the positive effects of Si content and the structural parameters on the formation of a trigonal prism which is a structural unit of Pd-based amorphous alloys, and by the negative effect of the trigonal prism on absorbing hydrogen. From the observation of the elongation of the Pd-Pd atomic distance with absorbing hydrogen, H atoms are supposed to occupy the space between Pd atoms. The amount of the change in the Pd-Pd atomic distance showed the positive correlations with the H 2 response and the LEC. (author)

  7. Microstructural evolution and homogeneous viscous flow behavior of a Cu–Zr based bulk metallic glass composites

    International Nuclear Information System (INIS)

    Zhang, X.Y.; Yuan, Z.Z.; Li, D.X.

    2014-01-01

    Highlights: • Stress–strain behaviors of the BMGCs are strain rate and temperature dependent. • Micro-crystals are compressed to concave polygon in shape and align in line. • Nano-crystals nuclear and aggregate during high temperature deformation. • Deformation behavior is governed by homogeneous flow of the amorphous matrix. - Abstract: The high temperature compression behavior of Cu 40 Zr 44 Ag 8 Al 8 rods with 6 mm in diameter was investigated and compared with the literature data. Microstructure of the as-cast rods were characterized by X-ray diffraction, scanning electron microscopy and high resolution transmission electron microscope in the composites state with microscale Al 3 Zr particles embedded in the amorphous matrix. Deformation results show that the stress–strain behaviors of the bulk metallic glass composites (BMGCs) are strain rate and temperature dependent. In addition, SEM observations reveal that the initially spherical and randomly distributed microscale particles in the amorphous matrix deform to concave polygon in shape and align perpendicular to the load direction during the compression. Meanwhile nano-crystals precipitate continuously from the matrix and aggregate during deformation. Rheological analysis show that the BMGCs exhibit a transition from Newtonian to non-Newtonian in flow behavior dependent on the stain rate. Particles in the amorphous matrix have reinforcement effect on the BMGCs, but the deformation behavior is still dominated by the homogeneous flow of the amorphous matrix phase

  8. Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

    Directory of Open Access Journals (Sweden)

    Mahmoud M. Tash

    2016-06-01

    Full Text Available In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15% into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  9. Microstructure Evolution and Mechanical Behavior of 2219 Aluminum Alloys Additively Fabricated by the Cold Metal Transfer Process.

    Science.gov (United States)

    Fang, Xuewei; Zhang, Lijuan; Li, Hui; Li, Chaolong; Huang, Ke; Lu, Bingheng

    2018-05-16

    In this research, four different welding arc modes including conventional cold metal transfer (CMT), CMT-Pulse (CMT-P), CMT-Advanced (CMT-ADV), and CMT pulse advanced (CMT-PADV) were used to deposit 2219-Al wire. The effects of different arc modes on porosity, pore size distribution, microstructure evolution, and mechanical properties were thoroughly investigated. The statistical analysis of the porosity and its size distribution indicated that the CMT-PADV process gave the smallest pore area percentage and pore aspect ratio, and had almost no larger pores. The results from optical microscopy, scanning electron microscopy, and fractographic morphology proved that uniform and fine equiaxed grains, evenly distributed Al₂Cu second phase particles were formed during the CMT-PADV process. Furthermore, the X-ray diffraction test ascertained that the CMT-PADV sample had the smallest lattice parameter and the highest solute Cu content. Besides, the tensile strength could reach 283 MPa, the data scattering was the smallest, and the strength scattering of the sample in the horizontal direction was the shortest. In addition, the strength properties were nearly isotropic, with only 5 MPa difference in the vertical and horizontal directions. The above mentioned results indicated that the mechanical properties of 2219 aluminum alloy was improved using the CMT-PADV arc mode.

  10. Microstructure Evolution and Mechanical Behavior of 2219 Aluminum Alloys Additively Fabricated by the Cold Metal Transfer Process

    Science.gov (United States)

    Fang, Xuewei; Li, Hui; Li, Chaolong; Lu, Bingheng

    2018-01-01

    In this research, four different welding arc modes including conventional cold metal transfer (CMT), CMT-Pulse (CMT-P), CMT-Advanced (CMT-ADV), and CMT pulse advanced (CMT-PADV) were used to deposit 2219-Al wire. The effects of different arc modes on porosity, pore size distribution, microstructure evolution, and mechanical properties were thoroughly investigated. The statistical analysis of the porosity and its size distribution indicated that the CMT-PADV process gave the smallest pore area percentage and pore aspect ratio, and had almost no larger pores. The results from optical microscopy, scanning electron microscopy, and fractographic morphology proved that uniform and fine equiaxed grains, evenly distributed Al2Cu second phase particles were formed during the CMT-PADV process. Furthermore, the X-ray diffraction test ascertained that the CMT-PADV sample had the smallest lattice parameter and the highest solute Cu content. Besides, the tensile strength could reach 283 MPa, the data scattering was the smallest, and the strength scattering of the sample in the horizontal direction was the shortest. In addition, the strength properties were nearly isotropic, with only 5 MPa difference in the vertical and horizontal directions. The above mentioned results indicated that the mechanical properties of 2219 aluminum alloy was improved using the CMT-PADV arc mode. PMID:29772708

  11. Effects of Surface Alloying and Laser Beam Treatment on the Microstructure and Wear Behaviour of Surfaces Modified Using Submerged Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENE

    2016-05-01

    Full Text Available In this study, the effects of surface alloying of cheap plain carbon steel using submerged metal arc technique and subsequent laser beam treatment on the microstructure and wear behaviour of surfaced layers were studied. This method is the cheapest one to obtain high alloyed coatings, because there is no need to apply complex technologies of powder making (metal powder is spread on the surface of base metal or inserted into the flux, it is enough to grind, granulate and blend additional materials. On the other hand, strengthening of superficial layers of alloys by thermal laser radiation is one of the applications of laser. Surface is strengthened by concentrated laser beam focused into teeny area (from section of mm till some mm. Teeny area of metal heat up rapidly and when heat is drain to the inner metal layers giving strengthening effect. Steel surface during this treatment exceeds critical temperatures, if there is a need to strengthen deeper portions of the base metal it is possible even to fuse superficial layer. The results presented in this paper are based on micro-structural and micro-chemical analyses of the surfaced and laser beam treated surfaces and are supported by analyses of the hardness, the wear resistance and resultant microstructures. Due to the usage of waste raw materials a significant improvement (~ 30 % in wear resistance was achieved. The maximum achieved hardness of surfaced layer was 62 HRC, it can be compared with high alloyed conventional steel grade. Wear properties of overlays with additional laser beam treatment showed that weight loss of these layers was ~10 % lower compared with overlays after welding; consequently it is possible to replace high alloyed conventional steel grades forming new surfaces or restoring worn machine elements and tools.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7621

  12. Microstructure, local mechanical properties and stress corrosion cracking susceptibility of an SA508-52M-316LN safe-end dissimilar metal weld joint by GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Ming, Hongliang; Zhu, Ruolin [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Zhang, Zhiming [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Jianqiu, E-mail: wangjianqiu@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Han, En.-Hou.; Ke, Wei [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Su, Mingxing [Shanghai Research Center for Weld and Detection Engineering Technique of Nuclear Equipment, Shanghai 201306 (China)

    2016-07-04

    The microstructure, local mechanical properties and local stress corrosion cracking susceptibility of an SA508-52M-316LN domestic dissimilar metal welded safe-end joint used for AP1000 nuclear power plant prepared by automatic gas tungsten arc welding was studied in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction and an energy dispersive X-ray spectroscopy system), micro-hardness testing, local mechanical tensile testing and local slow strain rate tests. The micro-hardness, local mechanical properties and stress corrosion cracking susceptibility across this dissimilar metal weld joint vary because of the complex microstructure across the fusion area and the dramatic chemical composition change across the fusion lines. Briefly, Type I boundaries and Type II boundaries exist in 52Mb near the SA508-52Mb interface, a microstructure transition was found in SA508 heat affected zone, the residual strain and grain boundary character distribution changes as a function of the distance from the fusion boundary in 316LN heat affected zone, micro-hardness distribution and local mechanical properties along the DMWJ are heterogeneous, and 52Mw-316LN interface has the highest SCC susceptibility in this DMWJ while 316LN base metal has the lowest one.

  13. Microstructural and mechanical properties on friction welding of dissimilar metals used in motor vehicles

    Science.gov (United States)

    Jesudoss Hynes, N. Rajesh; Shenbaga Velu, P.

    2018-02-01

    In the last two decades, major car manufacturing companies are exploring the possibilities of joining magnesium with aluminium, via friction welding technique for many crucial automotive applications. Our primary objective, is to carry out an experimental investigation in order to study the behaviour of dissimilar joints. The microscopic structure at the welded joint interface was analysed using an optical microscopy and scanning electron microscope. It was found that, by increasing the value of friction time, the value of the tensile strength increases and the result of tensile strength is found to be 120 MPa at a friction time of 10 s. Micro hardness was found to be higher at the interface of the weldment due to the development of a brittle intermetallic compound. Micro structural studies using SEM reveals, distinct zones such as an unaffected parent metal zone, the heat affected zone, a thermo-mechanically affected zone and a fully deformed plasticised zone.

  14. Microstructure and thermal diffusivity in hydroxyapatite, dense bone and metals for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Mendez, M.; Diaz G, J.A.I.; Calderon, A. [CICATA-IPN, Legaria 694, 11500 Mexico D.F. (Mexico)

    2006-07-01

    We report X-Ray diffraction and SEM analysis in hydroxyapatite obtained in powder form, as well as a SEM analysis in titanium, 316l stainless steel and dense bone in longitudinal and transversal cutting. Moreover, we realized a thermal diffusivity measurement in these materials in order to obtain the thermal compatibility between them. We use the photoacoustic technique in heat transmission configuration in order to obtain the thermal diffusivity values in the samples. Our results show a good thermal compatibility (74%) between hydroxyapatite and bone. Finally, it was obtained a one order of magnitude difference between the thermal diffusivity values of metallic samples and those corresponding values to bone and HA being this difference greater in titanium than in stainless steel, which is important to consider in some biomedical and dental applications. (Author)

  15. Microstructure and thermal diffusivity in hydroxyapatite, dense bone and metals for biomedical applications

    International Nuclear Information System (INIS)

    Mendez, M.; Diaz G, J.A.I.; Calderon, A.

    2006-01-01

    We report X-Ray diffraction and SEM analysis in hydroxyapatite obtained in powder form, as well as a SEM analysis in titanium, 316l stainless steel and dense bone in longitudinal and transversal cutting. Moreover, we realized a thermal diffusivity measurement in these materials in order to obtain the thermal compatibility between them. We use the photoacoustic technique in heat transmission configuration in order to obtain the thermal diffusivity values in the samples. Our results show a good thermal compatibility (74%) between hydroxyapatite and bone. Finally, it was obtained a one order of magnitude difference between the thermal diffusivity values of metallic samples and those corresponding values to bone and HA being this difference greater in titanium than in stainless steel, which is important to consider in some biomedical and dental applications. (Author)

  16. Coal fly ash-slag-based geopolymers: microstructure and metal leaching.

    Science.gov (United States)

    Izquierdo, Maria; Querol, Xavier; Davidovits, Joseph; Antenucci, Diano; Nugteren, Henk; Fernández-Pereira, Constantino

    2009-07-15

    This study deals with the use of fly ash as a starting material for geopolymeric matrices. The leachable concentrations of geopolymers were compared with those of the starting fly ash to evaluate the retention of potentially harmful elements within the geopolymer matrix. Geopolymer matrices give rise to a leaching scenario characterised by a highly alkaline environment, which inhibits the leaching of heavy metals but may enhance the mobilization of certain oxyanionic species. Thus, fly ash-based geopolymers were found to immobilize a number of trace pollutants such as Be, Bi, Cd, Co, Cr, Cu, Nb, Ni, Pb, Sn, Th, U, Y, Zr and rare earth elements. However, the leachable levels of elements occurring in their oxyanionic form such as As, B, Mo, Se, V and W were increased after geopolymerization. This suggests that an optimal dosage, synthesis and curing conditions are essential in order to obtain a long-term stable final product that ensures an efficient physical encapsulation.

  17. Microstructure and thermal diffusivity in hydroxyapatite, dense bone and metals for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Mendez, M.; Diaz G, J.A.I.; Calderon, A. [CICATA-IPN, 11500 Mexico D.F. (Mexico)

    2007-07-01

    Full text: We report X-Ray diffraction and SEM analysis in hydroxyapatite obtained in powder form, as well as a SEM analysis in titanium, 316l stainless steel and dense bone in longitudinal and transversal cutting. Moreover, we realized a thermal diffusivity measurement in these materials in order to obtain the thermal compatibility between them. We use the photoacoustic technique in heat transmission configuration in order to obtain the thermal diffusivity values in the samples. Our results show a good thermal compatibility (74%) between hydroxyapatite and bone. Finally, it was obtained a one order of magnitude difference between the thermal diffusivity values of metallic samples and those corresponding values to bone and HA being this difference greater in titanium than in stainless steel, which is important to consider in some biomedical and dental applications. (Author)

  18. Coal fly ash-slag-based geopolymers: Microstructure and metal leaching

    Energy Technology Data Exchange (ETDEWEB)

    Izquierdo, Maria, E-mail: mariaizq@ija.csic.es [Institute of Earth Sciences ' Jaume Almera' -CSIC, Lluis Sole Sabaris s/n 08028 Barcelona (Spain); Querol, Xavier [Institute of Earth Sciences ' Jaume Almera' -CSIC, Lluis Sole Sabaris s/n 08028 Barcelona (Spain); Davidovits, Joseph [Cordi-Geopolymere, Espace Creatis, Z.A. Bois de la Chocque 02100 Saint-Quentin (France); Antenucci, Diano [Institut Scientifique de Service Public (ISSeP) 200, rue du Chera, B-4000 Liege (Belgium); Nugteren, Henk [Delft University of Technology, Faculty of Applied Sciences, DelftChemTech, Particle Technology Group, Julianalaan 136, 2628 BL Delft (Netherlands); Fernandez-Pereira, Constantino [University of Seville, School of Industrial Engineering, Department of Chemical and Environmental Engineering, Camino de los Descubrimientos s/n, 41092 Seville (Spain)

    2009-07-15

    This study deals with the use of fly ash as a starting material for geopolymeric matrices. The leachable concentrations of geopolymers were compared with those of the starting fly ash to evaluate the retention of potentially harmful elements within the geopolymer matrix. Geopolymer matrices give rise to a leaching scenario characterised by a highly alkaline environment, which inhibits the leaching of heavy metals but may enhance the mobilization of certain oxyanionic species. Thus, fly ash-based geopolymers were found to immobilise a number of trace pollutants such as Be, Bi, Cd, Co, Cr, Cu, Nb, Ni, Pb, Sn, Th, U, Y, Zr and rare earth elements. However, the leachable levels of elements occurring in their oxyanionic form such as As, B, Mo, Se, V and W were increased after geopolymerization. This suggests that an optimal dosage, synthesis and curing conditions are essential in order to obtain a long-term stable final product that ensures an efficient physical encapsulation.

  19. Coal fly ash-slag-based geopolymers: Microstructure and metal leaching

    International Nuclear Information System (INIS)

    Izquierdo, Maria; Querol, Xavier; Davidovits, Joseph; Antenucci, Diano; Nugteren, Henk; Fernandez-Pereira, Constantino

    2009-01-01

    This study deals with the use of fly ash as a starting material for geopolymeric matrices. The leachable concentrations of geopolymers were compared with those of the starting fly ash to evaluate the retention of potentially harmful elements within the geopolymer matrix. Geopolymer matrices give rise to a leaching scenario characterised by a highly alkaline environment, which inhibits the leaching of heavy metals but may enhance the mobilization of certain oxyanionic species. Thus, fly ash-based geopolymers were found to immobilise a number of trace pollutants such as Be, Bi, Cd, Co, Cr, Cu, Nb, Ni, Pb, Sn, Th, U, Y, Zr and rare earth elements. However, the leachable levels of elements occurring in their oxyanionic form such as As, B, Mo, Se, V and W were increased after geopolymerization. This suggests that an optimal dosage, synthesis and curing conditions are essential in order to obtain a long-term stable final product that ensures an efficient physical encapsulation.

  20. Microstructure and mechanical behavior of metal injection molded Ti-Nb binary alloys as biomedical material.

    Science.gov (United States)

    Zhao, Dapeng; Chang, Keke; Ebel, Thomas; Qian, Ma; Willumeit, Regine; Yan, Ming; Pyczak, Florian

    2013-12-01

    The application of titanium (Ti) based biomedical materials which are widely used at present, such as commercially pure titanium (CP-Ti) and Ti-6Al-4V, are limited by the mismatch of Young's modulus between the implant and the bones, the high costs of products, and the difficulty of producing complex shapes of materials by conventional methods. Niobium (Nb) is a non-toxic element with strong β stabilizing effect in Ti alloys, which makes Ti-Nb based alloys attractive for implant application. Metal injection molding (MIM) is a cost-efficient near-net shape process. Thus, it attracts growing interest for the processing of Ti and Ti alloys as biomaterial. In this investigation, metal injection molding was applied to the fabrication of a series of Ti-Nb binary alloys with niobium content ranging from 10wt% to 22wt%, and CP-Ti for comparison. Specimens were characterized by melt extraction, optical microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and transmission electron microscopy (TEM). Titanium carbide formation was observed in all the as-sintered Ti-Nb binary alloys but not in the as-sintered CP-Ti. Selected area electron diffraction (SAED) patterns revealed that the carbides are Ti2C. It was found that with increasing niobium content from 0% to 22%, the porosity increased from about 1.6% to 5.8%, and the carbide area fraction increased from 0% to about 1.8% in the as-sintered samples. The effects of niobium content, porosity and titanium carbides on mechanical properties have been discussed. The as-sintered Ti-Nb specimens exhibited an excellent combination of high tensile strength and low Young's modulus, but relatively low ductility. © 2013 Elsevier Ltd. All rights reserved.

  1. Correlation Between Microstructure and Low-Temperature Impact Toughness of Simulated Reheated Zones in the Multi-pass Weld Metal of High-Strength Steel

    Science.gov (United States)

    Kang, Yongjoon; Park, Gitae; Jeong, Seonghoon; Lee, Changhee

    2018-01-01

    A large fraction of reheated weld metal is formed during multi-pass welding, which significantly affects the mechanical properties (especially toughness) of welded structures. In this study, the low-temperature toughness of the simulated reheated zone in multi-pass weld metal was evaluated and compared to that of the as-deposited zone using microstructural analyses. Two kinds of high-strength steel welds with different hardenabilities were produced by single-pass, bead-in-groove welding, and both welds were thermally cycled to peak temperatures above Ac3 using a Gleeble simulator. When the weld metals were reheated, their toughness deteriorated in response to the increase in the fraction of detrimental microstructural components, i.e., grain boundary ferrite and coalesced bainite in the weld metals with low and high hardenabilities, respectively. In addition, toughness deterioration occurred in conjunction with an increase in the effective grain size, which was attributed to the decrease in nucleation probability of acicular ferrite; the main cause for this decrease changed depending on the hardenability of the weld metal.

  2. Ion beam modification of sputtered metal nitride thin films: A study of the induced microstructural changes

    International Nuclear Information System (INIS)

    Milosavljevic, M.; Perusko, D.; Popovic, M.; Novakovic, M.

    2008-01-01

    Single CrN and TiN and multilayered AlN/TiN and Al/Ti thin film structures (t = 240-280 nm) deposited on Si were irradiated with 120-200 keV Ar + ions to the fluences ranging from 1 x 10 11 5 to 4 x 10 16 ions/cm 2 . The metallic Al/Ti multilayered structure was also irradiated with high fluence (1- 2 x 10 17 /cm 2 ) nitrogen ions at 200 keV, in order to study interface mixing and formation of nitrides. Single component CrN and TiN thin films were found to grow in the form of a very fine polycrystalline columnar structures. Individual crystal grains were of the order of a few tens of nm in diameter, stretching from the substrate to the surface. After ion irradiation, the layers retain their polycrystalline structure, although the columns become disconnected, the resulting structures consisting of larger grains and nano-particles of the same phase. The implanted samples displayed higher electrical resistivity, presumably due to a higher concentration of point defects and the presence of nano-particles. In Al/Ti and AlN/TiN multilayers irradiated with Ar ions, the as-deposited structures exhibit well-defined, isolated polycrystalline Al and Ti, or AlN and TiN layers, with sharp interfaces. In the metallic system ion irradiation induced interface mixing which progressed with increasing the ion fluence. Mixing was most pronounced at the interfaces that are located around the projected ion range. The multilayered structure was essentially preserved, but the implanted samples exhibit much larger crystal grains. Also, the formation of lamellar columns stretching over a number of individual layers was observed. The AlN/TiN multilayered structures exhibited no measurable interface mixing on Ar irradiation, attributable to the nature of interatomic bonding and to mutual immiscibility of AlN and TiN. High fluence nitrogen ion irradiation of Al/Ti multilayers results in both the introduction of nitrogen into the structures as well as a high level of their intermixing. A

  3. Local Stress States and Microstructural Damage Response Associated with Deformation Twins in Hexagonal Close Packed Metals

    Directory of Open Access Journals (Sweden)

    Indranil Basu

    2017-12-01

    Full Text Available The current work implements a correlative microscopy method utilizing electron back scatter diffraction, focused ion beam and digital image correlation to accurately determine spatially resolved stress profiles in the vicinity of grain/twin boundaries and tensile deformation twin tips in commercially pure titanium. Measured local stress gradients were in good agreement with local misorientation values. The role of dislocation-boundary interactions on the buildup of local stress gradients is elucidated. Stress gradients across the twin-parent interface were compressive in nature with a maximum stress magnitude at the twin boundary. Stress profiles near certain grain boundaries initially display a local stress minimum, followed by a typically observed “one over square root of distance” variation, as was first postulated by Eshelby, Frank and Nabarro. The observed trends allude to local stress relaxation mechanisms very close to the grain boundaries. Stress states in front of twin tips showed tensile stress gradients, whereas the stress state inside the twin underwent a sign reversal. The findings highlight the important role of deformation twins and their corresponding interaction with grain boundaries on damage nucleation in metals.

  4. The 'sonaja del Petamuti': microstructural analysis of this pre hispanic metallic artifact of tarascan origin

    International Nuclear Information System (INIS)

    Franco V, F.; Torres M, L.; Mendoza A, D.; Juarez G, F.; Macias G, A.; Rodriguez L, V.

    2005-01-01

    As a part of the Archaeological Project 'Cuenca de Cuitzeo', several archaeological diggings were performed at the Tarascan ceremonial of Huandacareo, Michoacan, Mexico. During this work was discovered an offering with several metal artifacts of Pre hispanic origin, between them was found a ring of barrel shaped (rattle) with twelve bells joined by means of a twisted copper tread, which has been used this study. This work presents its characterization by means of scanning electron microscopy, metallography, elemental chemical analysis and X-ray radiography. The aim of the study was to determine the process of manufacture to find if the bells were welded or cast in one peace by the lost wax method. It was possible to determine the presence of grainy bumpy textures over plain and irregular surface of the object. Metallographs in selected spots of the object were accomplished by a replication method. Also, some radiograph were take to find if a solder of different density to X rays was detected. The elemental chemical composition shows the presence of Cu, O, C, Si, and P as mayor and minor elements. Besides traces of Al, Cl, Ca, K, As, Fe and M were detected. (Author)

  5. Chemical and microstructural changes at high temperature in tungsten wire reinforced metal-matrix composite materials

    International Nuclear Information System (INIS)

    Eaton, H.C.; Norden, H.

    1985-01-01

    Tungsten wire reinforced metal-matrix composites have been developed as a gas turbine blade material. Initially it was thought desirable to employ nickel or iron based superalloys as the matrix material due to their demonstrated reliability in applications where a high degree of dimensional stability, and thermal and mechanical fatigue resistance are required. It has been found, however, that deleterious fiber/matrix interactions occur in these systems under in-service conditions. These interactions seriously degrade the mechanical properties, and there is an effective lowering of the recrystallization temperature of the tungsten to the degree that grain structure changes can take place at unusually low temperatures. The present communication reports a study of the early stages of these interactions. Several microscopic and analytical techniques are used: TEM, SIMS, FIM, and the field ion atom probe. The nickel/tungsten interaction is thought to involve solute atom transport along grain boundaries. The grain boundary chemistry after short exposures to nickel at 1100 0 C is determined. In this manner the precursor interaction mechanisms are observed. These observations suggest that the strong nickel/tungsten grain boundary interactions do not involve the formation of distinct alloy phases, but instead involve rapid diffusion of essentially unalloyed nickel along the grain boundaries

  6. Effect of Silicon Nitride Incorporation on Microstructure and Hardness of Ni-Co Metal Matrix Nanocomposite

    Directory of Open Access Journals (Sweden)

    Ridwan

    2015-01-01

    Full Text Available Ni-Co-Si3N4 nanocomposite coatings were prepared by electrodeposition technique. The deposition was performed at 50 mA cm-2 on copper substrate. The working temperature of electrodepostion was constant at 500C in an acidic environment of pH 4. The effects of silicon in the nickel-cobalt metal matrix composite were investigated. Energy dispersive X-ray spectroscopy was used to determine the composition. The Co content in the coatings is in the range 27-49 at.%. The phase present in the Ni-Co-Si3N4 were examined with an X-ray diffraction analysis. All the reflection patterns indicate that the coatings are having face-centered cubic (fcc structure. The microhardness of the Ni-Co-Si3N4 nanocomposite coating increases with increasing silicon content. The microhardness of the Ni-Co-Si3N4 nanocomposite coating increased from 549 HV for Nickel-cobalt alloy coating to 641 HV for Ni-Co-Si3N4 nanocomposite coating with 5.47 at.% Si.

  7. INVESTIGATION OF MICROSTRUCTURE OF STEEL WIRE FOR METAL CORD AND RVD AFTER PATENTING IN CONDITIONS OF RUP «BMZ»

    Directory of Open Access Journals (Sweden)

    T. P. Kurenkova

    2009-01-01

    Full Text Available The change of microstructure, quantity, character of bainite allocation at lowering of the lead melt temperature is revealed as a result of investigations of microstructure of the samples of steel 80K after isothermal breakdown of austenite in temperature range 610–400 °C.

  8. Structural and microstructural comparative analysis on metallic alloys of composition Cu{sub y%}-Ni{sub x%}-Me (Me = Sn, Cr, Al, Pt)

    Energy Technology Data Exchange (ETDEWEB)

    Marques, I.M.; Okazaki, A.K.; Silveira, C.R. da; Carvalhal, M.A.; Monteiro, W.A.; Carrio, J.A.G. [Physics Department, CCH, Presbyterian Mackenzie University, Materials Science and Technology Centre, Sao Paulo, SP (Brazil); Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)], e-mail: jgcarrio@mackenzie.br

    2010-07-01

    This work presents a comparative study of microstructural and electrical properties of polycrystalline material Cu-Ni alloys synthesized by conventional and powder metallurgy. A sample of Cu{sub 99,33%} Ni{sub 0,23%} Pt{sub 0,43%} was produced in electric furnace with voltaic arc and various samples containing Al, Sn and Cr as third element were produced by powder metallurgy. The microstructure of the samples was studied by optical microscopy, Vickers micro hardness and x rays powder diffraction. Their electrical conductivity was measured with a milliohmeter Agilent (HP) 4338B. Refinements of the crystalline structure of the samples were performed by the Rietveld method, using the refinement program GSAS. The refinement results and Fourier differences calculations indicate that the copper matrix structure presents not significant distortions by the used amounts of the other metal atoms. The refinement of non structural parameters allowed the micro-structural characterization. The dependence of the micro-structure with thermal and mechanical treatments is studied. (author)

  9. A study on influence of heat input variation on microstructure of reduced activation ferritic martensitic steel weld metal produced by GTAW process

    International Nuclear Information System (INIS)

    Arivazhagan, B.; Srinivasan, G.; Albert, S.K.; Bhaduri, A.K.

    2011-01-01

    Reduced activation ferritic martensitic (RAFM) steel is a major structural material for test blanket module (TBM) to be incorporated in International Thermonuclear Experimental Reactor (ITER) programme to study the breeding of tritium in fusion reactors. This material has been mainly developed to achieve significant reduction in the induced radioactivity from the structural material used. Fabrication of TBM involves extensive welding, and gas tungsten arc welding (GTAW) process is one of the welding processes being considered for this purpose. In the present work, the effect of heat input on microstructure of indigenously developed RAFM steel weld metal produced by GTAW process has been studied. Autogenous bead-on-plate welding, autogenous butt-welding, butt-welding with filler wire addition, and pulsed welding on RAFMS have been carried out using GTAW process respectively. The weld metal is found to contain δ-ferrite and its volume fraction increased with increase in heat input. This fact suggests that δ-ferrite content in the weld metal is influenced by the cooling rate during welding. It was also observed that the hardness of the weld metal decreased with increase in δ-ferrite content. This paper highlights the effect of heat input and PWHT duration on microstructure and hardness of welds.

  10. Impact of the De-Alloying Kinetics and Alloy Microstructure on the Final Morphology of De-Alloyed Meso-Porous Metal Films

    Directory of Open Access Journals (Sweden)

    Bao Lin

    2014-10-01

    Full Text Available Nano-textured porous metal materials present unique surface properties due to their enhanced surface energy with potential applications in sensing, molecular separation and catalysis. In this paper, commercial alloy foils, including brass (Cu85Zn15 and Cu70Zn30 and white gold (Au50Ag50 foils have been chemically de-alloyed to form nano-porous thin films. The impact of the initial alloy micro-structure and number of phases, as well as chemical de-alloying (DA parameters, including etchant concentration, time and solution temperature on the final nano-porous thin film morphology and properties were investigated by electron microscopy (EM. Furthermore, the penetration depth of the pores across the alloys were evaluated through the preparation of cross sections by focus ion beam (FIB milling. It is demonstrated that ordered pores ranging between 100 nm and 600 nm in diameter and 2–5 μm in depth can be successfully formed for the range of materials tested. The microstructure of the foils were obtained by electron back-scattered diffraction (EBSD and linked to development of pits across the material thickness and surface during DA. The role of selective etching of both noble and sacrificial metal phases of the alloy were discussed in light of the competitive surface etching across the range of microstructures and materials tested.

  11. Microstructure, hardness, corrosion resistance and porcelain shear bond strength comparison between cast and hot pressed CoCrMo alloy for metal-ceramic dental restorations.

    Science.gov (United States)

    Henriques, B; Soares, D; Silva, F S

    2012-08-01

    The purpose of this study was to compare the microstructure, hardness, corrosion resistance and metal-porcelain bond strength of a CoCrMo dental alloy obtained by two routes, cast and hot pressing. CoCrMo alloy substrates were obtained by casting and hot pressing. Substrates' microstructure was examined by the means of Optical Microscopy (OM) and by Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS). Hardness tests were performed in a microhardness indenter. The electrochemical behavior of substrates was investigated through potentiodynamic tests in a saline solution (8g NaCl/L). Substrates were bonded to dental porcelain and metal-porcelain bond strength was assessed by the means of a shear test performed in a universal test machine (crosshead speed: 0.5 mm/min) until fracture. Fractured surfaces as well as undestroyed interface specimens were examined with Stereomicroscopy and SEM-EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The t-test (pmicrostructures whereas hot pressed specimens exhibited a typical globular microstructure with a second phase spread through the matrix. The hardness registered for hot pressed substrates was greater than that of cast specimens, 438±24HV/1 and 324±8HV/1, respectively. Hot pressed substrates showed better corrosion properties than cast ones, i.e. higher OCP; higher corrosion potential (E(corr)) and lower current densities (i(corr)). No significant difference was found (p<0.05) in metal-ceramic bond strength between cast (116.5±6.9 MPa) and hot pressed (114.2±11.9 MPa) substrates. The failure type analysis revealed an adhesive failure for all specimens. Hot pressed products arise as an alternative to cast products in dental prosthetics, as they impart enhanced mechanical and electrochemical properties to prostheses without compromising the metal-ceramic bond strength. Copyright © 2012 Elsevier Ltd. All rights reserved.

  12. Microstructure and Microsegregation of an Inconel 625 Weld Overlay Produced on Steel Pipes by the Cold Metal Transfer Technique

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2014-10-01

    Full Text Available The aim of this work was to investigate the development of microstructure and variations in chemical composition in commercial Inconel 625 coatings on a ferritic-pearlitic steel overlaid by the CMT method.

  13. Compositions of graphene materials with metal nanostructures and microstructures and methods of making and using including pressure sensors

    KAUST Repository

    Chen, Ye; Khashab, Niveen M.; Tao, Jing

    2017-01-01

    Composition comprising at least one graphene material and at least one metal. The metal can be in the form of nanoparticles as well as microflakes, including single crystal microflakes. The metal can be intercalated in the graphene sheets

  14. Influence of in situ formed ZrB2 particles on microstructure and mechanical properties of AA6061 metal matrix composites

    International Nuclear Information System (INIS)

    Dinaharan, I.; Murugan, N.; Parameswaran, Siva

    2011-01-01

    Highlights: → In situ fabrication of aluminium metal matrix composite reinforced ZrB 2 particles. → Colour metallography of composites. → Improvement of matrix properties by ZrB 2 particles. → Sliding wear behaviour of in situ composites. - Abstract: Particulate reinforced metal matrix composites (PMMCs) have gained considerable amount of research emphasis and attention in the present era. Research is being carried out across the globe to produce new combination of PMMCs. PMMCs are prepared by adding a variety of ceramic particles with monolithic alloys using several techniques. An attempt has been made to produce aluminium metal matrix composites reinforced with zirconium boride (ZrB 2 ) particles by the in situ reaction of K 2 ZrF 6 and KBF 4 salts with molten aluminium. The influence of in situ formed ZrB 2 particles on the microstructure and mechanical properties of AA6061 alloy was studied in this work. The in situ formed ZrB 2 particles significantly refined the microstructure and enhanced the mechanical properties of AA6061 alloy. The weight percentage of ZrB 2 was varied from 0 to 10 in steps of 2.5. Improvement of hardness, ultimate tensile strength and wear resistance of AA6061 alloy was observed with the increase in ZrB 2 content.

  15. Microstructure and mechanical property change of dissimilar metal welds Alloy 600 - Alloy 182 - A508 Gr. 3 according to thermal aging effect at 400 .deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Ham, Jun Hyuk; Choi, Kyoung Joon; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2015-10-15

    To prevent such critical matters above mentioned, investigation about degradation mechanism of materials by thermal aging should be conducted. However, there are no sufficient studies on this field. Therefore, the final goal of this study is to investigate microstructure along the DMW undergone thermal aging process. Firstly, in order to get a reference data for further comparison analysis which is expected to show degradation mechanism of the weld joint, un-heated weld joint was investigated with several instruments, Vickers hardness tester, scanning electron microscope (SEM), and an energy-dispersive X-ray spectrometer (EDS). Detail instrumental analysis in Alloy 600 - Alloy 182 - A508 Gr. 3 DMW joint were performed in order to investigate microstructure and mechanical properties of material. Following conclusions can be drawn from this study. Alloy 182 has austenitic dendrite structure which is formed by heat flow during welding process. Type-II boundaries were observed at the interface between Alloy 182 and A508 Gr. 3. Chemical composition shows rapid transition at the interface which makes 3000 µm of chromium dilution zone. Microstructure of A508 Gr. 3 was investigated from the interface between Alloy 182 to base metal.

  16. Selective laser melting of an Al86Ni6Y4.5Co2La1.5 metallic glass: Processing, microstructure evolution and mechanical properties

    International Nuclear Information System (INIS)

    Li, X.P.; Kang, C.W.; Huang, H.; Zhang, L.C.; Sercombe, T.B.

    2014-01-01

    In this study, single line scans at different laser powers were carried out using selective laser meting (SLM) equipment on a pre-fabricated porous Al 86 Ni 6 Y 4.5 Co 2 La 1.5 metallic glass (MG) preform. The densification, microstructural evolution, phase transformation and mechanical properties of the scan tracks were systematically investigated. It was found that the morphology of the scan track was influenced by the energy distribution of the laser beam and the heat transfer competition between convection and conduction in the melt pool. Due to the Gaussian distribution of laser energy and heat transfer process, different regions of the scan track experienced different thermal histories, resulting in a gradient microstructure and mechanical properties. Higher laser powers caused higher thermal stresses, which led to the formation of cracks; while low power reduced the strength of the laser track, also inducing cracking. The thermal fluctuation at high laser power produced an inhomogeneous chemical distribution which gave rise to severe crystallization of the MG, despite the high cooling rate. The crystallization occurred both within the heat affected zone (HAZ) and at the edge of melt pool. However, by choosing an appropriate laser power crack-free scan tracks could be produced with no crystallization. This work provides the necessary fundamental understanding that will lead to the fabrication of large-size, crack-free MG with high density, controllable microstructure and mechanical properties using SLM

  17. Effects of grain morphology, microstructure and dispersed metal cocatalyst on the photoreduction of water over impurity-doped LaInO3

    International Nuclear Information System (INIS)

    Dhanasekaran, P.; Gupta, N.M.

    2012-01-01

    Graphical abstract: Grain morphology, doping of an impurity, microstructure, and metal/oxide contacts play a crucial role in the photocatalytic water decomposition activity of metal dispersed LaInO 3 . Highlights: ► LaInO 3 displays two-step H 2 evolution from UV-induced photoreduction of pure water. ► Preparation-controlled particle morphology plays a key role in photoactivity. ► Doping-induced activity enhancement relates to inter-bandgap charge trapping states. ► Dispersion and metal/oxide contacts may govern the performance of a cocatalyst. -- Abstract: The single phase lanthanum indates doped with Ga (for La) and N (for O), i.e. La 1−x Ga x InO 3 (0 ≤ x ≤ 0.2) and LaInO 1−y N y (y ∼ 0.6), exhibit significant activity for photoreduction of water; the yield of H 2 produced depending on dopant, excitation source, and addition of a sacrificial reagent. The two-step H 2 evolution observed for this reaction corresponds with the two distinct absorbance regimes displayed by these materials, one in UV-region due to bandgap excitation and the other in visible region arising from the transitions involving sub-bandgap donor or acceptor energy states. The photocatalytic activity of these d 10 metal oxides increases on coating with a metal/metal oxide co-catalyst, gold exhibiting superior activity to Pt and NiO, irrespective of excitation source and sample composition. The preparation-controlled particle morphology, doping-induced lattice imperfections, and metal/semiconductor hetero-junctions are envisaged to play a key role in the absorption characteristics and photocatalytic water reduction activity of metal/LaInO 3 nanocomposites.

  18. The annealing effects on the micro-structure and properties of RuMoC films as seedless barrier for advanced Cu metallization

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Jianxiong; Liu, Bo, E-mail: liubo2009@scu.edu.cn, E-mail: gh.jiao@siat.ac.cn [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Jiao, Guohua, E-mail: liubo2009@scu.edu.cn, E-mail: gh.jiao@siat.ac.cn; Lu, Yuanfu; Dong, Yuming [Shenzhen Institutes of Advanced Technology Chinese Academy of Sciences, Shenzhen 518055 (China); The Chinese University of Hong Kong, Hong Kong (China); Li, Qiran [Institut d' Electronique Fondamentale, CNRS-Université Paris Sud UMR 8622, 91405 Orsay (France)

    2016-09-07

    100 nm thick RuMoC films and 5 nm thick RuMoC films with Cu capping have been deposited on Si(111) by magnetron co-sputtering with Ru and MoC confocal targets. The samples were subsequently annealed at temperatures ranging from 450 to 650 °C in vacuum at a pressure of 3 × 10{sup −4} Pa to study the annealing effects on the microstructures and properties of RuMoC films for advanced seedless Cu metallization applications. The sheet resistances, residual oxygen contents, and microstructures of the RuMoC films have close correlation with the doping contents of Mo and C, which can be easily controlled by the deposition power ratio of MoC versus Ru targets (DPR). When DPR was 0.5, amorphous RuMoC film (marked as RuMoC II) with low sheet resistances and residual oxygen contents was obtained. The fundamental relationship between the annealing temperatures with the microstructures and properties of the RuMoC films was investigated, and a critical temperature point was revealed at about 550 °C where the components and microstructures of the RuMoC II films changed obviously. Results indicated that below 550 °C, the RuMoC II films remained amorphous due to the well-preserved C-Ru and C-Mo bonds. However, above 550 °C, the microstructures of RuMoC II films transformed from amorphous to nano-composite structure due to the breakage of Ru-C bonds, while the supersaturated solid solution MoC segregated out along the grain boundaries of Ru, thus hindering the diffusion of Cu and O atoms. This is the main mechanism of the excellent thermal stability of the RuMoC films after annealing at high temperatures. The results indicated great prospects of amorphous RuMoC films in advanced seedless Cu metallization applications.

  19. Effects of metal binder on the microstructure and mechanical properties of Al2O3-based micro-nanocomposite ceramic tool material

    Science.gov (United States)

    Ni, Xiu-ying; Zhao, Jun; Sun, Jia-lin; Gong, Feng; Li, Zuo-li

    2017-07-01

    The Al2O3-(W,Ti)C composites with Ni and Mo additions varying from 0vol% to 12vol% were prepared via hot pressing sintering under 30 MPa. The microstructure was investigated via X-ray diffraction (XRD) and scanning electron microscopy (SEM) equipped with energy dispersive spectrometry (EDS). Mechanical properties such as flexural strength, fracture toughness, and Vickers hardness were also measured. Results show that the main phases A12O3 and (W,Ti)C were detected by XRD. Compound MoNi also existed in sintered nanocomposites. The fracture modes of the nanocomposites were both intergranular and transgranular fractures. The plastic deformation of metal particles and crack bridging were the main toughening mechanisms. The maximum flexural strength and fracture toughness were obtained for 9vol% and 12vol% additions of Ni and Mo, respectively. The hardness of the composites reduced gradually with increasing content of metals Ni and Mo.

  20. Influence of Ni-P Coated SiC and Laser Scan Speed on the Microstructure and Mechanical Properties of IN625 Metal Matrix Composites

    Science.gov (United States)

    Sateesh, N. H.; Kumar, G. C. Mohan; Krishna, Prasad

    2015-12-01

    Nickel based Inconel-625 (IN625) metal matrix composites (MMCs) were prepared using pre-heated nickel phosphide (Ni-P) coated silicon carbide (SiC) reinforcement particles by Direct Metal Laser Sintering (DMLS) additive manufacturing process under inert nitrogen atmosphere to obtain interface influences on MMCs. The distribution of SiC particles and microstructures were characterized using optical and scanning electron micrographs, and the mechanical behaviours were thoroughly examined. The results clearly reveal that the interface integrity between the SiC particles and the IN625 matrix, the mixed powders flowability, the SiC ceramic particles and laser beam interaction, and the hardness, and tensile characteristics of the DMLS processed MMCs were improved effectively by the use of Ni-P coated SiC particles.

  1. Wire-based laser metal deposition for additive manufacturing of TiAl6V4: basic investigations of microstructure and mechanical properties from build up parts

    Science.gov (United States)

    Klocke, Fritz; Arntz, Kristian; Klingbeil, Nils; Schulz, Martin

    2017-02-01

    The wire-based laser metal deposition (LMD-W) is a new technology which enables to produce complex parts made of titanium for the aerospace and automotive industry. For establishing the LMD-W as a new production process it has to be proven that the properties are comparable or superior to conventional produced parts. The mechanical properties were investigated by analysis of microstructure and tensile test. Therefore, specimens were generated using a 4.5 kW diode laser cladding system integrated in a 5-Axis-machining center. The structural mechanical properties are mainly influence by crystal structure and thereby the thermal history of the work piece. Especially the high affinity to oxide, distortion and dual phase microstructure make titanium grade 5 (TiAl6V4) one of the most challenging material for additive manufacturing. By using a proper local multi-nozzle shielding gas concept the negative influence of oxide in the process could be eliminated. The distortion being marginal at a single bead, accumulated to a macroscopic effect on the work piece. The third critical point for additive processing of titanium, the bimodal microstructure, could not be cleared by the laser process alone. All metallurgical probes showed α-martensitic-structure. Therefore, a thermal treatment became a necessary production step in the additive production chain. After the thermal treatment the microstructure as well as the distortion was analyzed and compared with the status before. Although not all technical issues could be solved, the investigation show that LMD-W of titanium grade 5 is a promising alternative to other additive techniques as electronic beam melting or plasma deposition welding.

  2. Study of local-zone microstructure, strength and fracture toughness of hybrid laser-metal-inert-gas-welded A7N01 aluminum alloy joint

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xiaomin, E-mail: xmwang991011@163.com [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China); Li, Bo [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China); Li, Mingxing; Huang, Cui [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China); Chen, Hui [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China)

    2017-03-14

    Mechanical properties of hybrid laser-metal-inert-gas-welded A7N01-T5 aluminum alloy joints were studied by using local samples that were extracted from the base metal (BM), heat-affected zone (HAZ), and fusion zone (FZ) of the joint to investigate the triangular relationship of microstructure, strength and fracture toughness of the local zones. The BM had the highest yield strength, ultimate tensile strength (UTS) and lowest elongation, which contrasts with the FZ. The yield strength of the HAZ is lower than that of the BM, whereas its UTS is very close to that of the BM, and its elongation is higher than that of the BM. The fracture toughness of the three local zones decreased as HAZ>BM>FZ. To analyze differences in local mechanical behavior, the detailed microstructure of the three local zones was studied by optical microscopy and electron backscattered diffraction, whereas the fracture surface and precipitation were studied by scanning and transmission electron microscopy. The variation of grain size, especially the morphology and distribution of strengthening phase in HAZ in welding process is the key factor that leads to its different mechanical properties from that of BM, which can be elucidated by different dislocation mechanism, sheared mechanism or Orowan mechanism. The as-cast microstructure and second-phase particles that segregate between dendritic branches provide the FZ with the lowest yield strength and UTS. The factors including area fraction of the precipitates, the difference of strength between the matrix and the grain boundaries, the precipitate-free zone along grain boundaries, as well as the grain boundaries angle are taken into account to explain the difference of fracture toughness among BM, HAZ and FZ, and their fracture modes.

  3. Effect of Dynamic Reheating Controlled by the Weaving Width on the Microstructure of GTA Bead-On-Pipe Weld Metal of 25% Cr Super Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Hee-Joon Sung

    2018-05-01

    Full Text Available Gas tungsten arc welding (GTAW with three different heat inputs controlled by the weaving width was performed to understand their effects on the microstructural changes during bead-on-pipe welding of super duplex stainless steel. The microstructure of the weld metals was categorized into three different types of zones: non-reheated, reheated type, and reheating-free zone. Even though single-pass welding with different weaving widths was employed, a reheated microstructure was detected, which has been previously observed with multiple pass welding. This phenomenon was called “dynamic reheating”, because it was produced by the weaving operation during welding regardless of the weaving width. The categorized area fraction varied with the weaving width change. Electron backscatter diffraction (EBSD results at the edge (the area near the fusion line of the low-heat-input condition indicated a higher austenite volume fraction and a lower Cr2N fraction than that of the medium heat input condition. Thus, it described an inverse relationship, because higher heat input provided a lower austenite fraction. In addition, it was observed clearly that the austenite fraction at the medium heat input condition was dramatically increased by reheating, while the Cr2N fraction was reduced. Regardless of the weaving width, reheating contributed to the increase of the austenite fraction, further reducing the Cr2N quantity. The edge areas in the map showed an inverse relationship in the reheated area fraction between low heat input and medium heat input. For this reason, the austenite fraction on the weld metal was determined not only by the heat input, but also by the amount of reheating.

  4. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-03-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  5. Exploration of microstructure and wear behaviour of laser metal deposited Ti6Al4V/Cu composites

    CSIR Research Space (South Africa)

    Erinosho, MF

    2016-01-01

    Full Text Available This paper presents the explorations conducted on the evolving microstructures and the dry sliding wear of the laser deposited Ti6Al4V/Cu composites. The laser powers between 1300 W and 1600 W; scanning speeds between 0.30 and 0.72 m/min were...

  6. Effects of Insert Metal Type on Interfacial Microstructure During Dissimilar Joining of TiAl Alloy to SCM440 by Friction Welding

    Science.gov (United States)

    Park, Jong-Moon; Kim, Ki-Young; Kim, Kyoung-Kyun; Ito, Kazuhiro; Takahashi, Makoto; Oh, Myung-Hoon

    2018-03-01

    Although the welding zone of direct bonding between a TiAl alloy and SCM440 can be obtained by friction welding, martensitic transformation and the formation of intermetallic compounds (IMCs) and cracks result in a lower tensile strength of the joints relative to those of other welding techniques. Insert metals were used as a buffer layer to relieve stress while increasing the bond strength. In this study, the microstructure and mechanical properties on welded joints of a TiAl alloy and SCM440 with various insert metals, were investigated. The TiAl/Cu/SCM440 and TiAl/Ni/SCM440 joints were fabricated using a servo-motor-type friction welding machine. As a result, it was confirmed that the formation of a welding flash was dependent on the insert metal type, and the strength of the base metal. At the TiAl/Cu/SCM440 interface, the formation of IMCs CuTiAl and Cu2TiAl was observed at TiAl/Cu, while no IMC formation was observed at Cu/SCM440. On the other hand, at the TiAl/Ni/SCM440 interface, several IMCs with more than 100 μm thickness were found, and roughly two compositions, viz., Ti2NiAl3 and TiNi2Al, were observed at the TiAl/Ni interface. At the Ni/SCM440 interface, 10 μm-thick FeNi and others were found.

  7. Effects of Insert Metal Type on Interfacial Microstructure During Dissimilar Joining of TiAl Alloy to SCM440 by Friction Welding

    Science.gov (United States)

    Park, Jong-Moon; Kim, Ki-Young; Kim, Kyoung-Kyun; Ito, Kazuhiro; Takahashi, Makoto; Oh, Myung-Hoon

    2018-05-01

    Although the welding zone of direct bonding between a TiAl alloy and SCM440 can be obtained by friction welding, martensitic transformation and the formation of intermetallic compounds (IMCs) and cracks result in a lower tensile strength of the joints relative to those of other welding techniques. Insert metals were used as a buffer layer to relieve stress while increasing the bond strength. In this study, the microstructure and mechanical properties on welded joints of a TiAl alloy and SCM440 with various insert metals, were investigated. The TiAl/Cu/SCM440 and TiAl/Ni/SCM440 joints were fabricated using a servo-motor-type friction welding machine. As a result, it was confirmed that the formation of a welding flash was dependent on the insert metal type, and the strength of the base metal. At the TiAl/Cu/SCM440 interface, the formation of IMCs CuTiAl and Cu2TiAl was observed at TiAl/Cu, while no IMC formation was observed at Cu/SCM440. On the other hand, at the TiAl/Ni/SCM440 interface, several IMCs with more than 100 μm thickness were found, and roughly two compositions, viz., Ti2NiAl3 and TiNi2Al, were observed at the TiAl/Ni interface. At the Ni/SCM440 interface, 10 μm-thick FeNi and others were found.

  8. Compositions of graphene materials with metal nanostructures and microstructures and methods of making and using including pressure sensors

    KAUST Repository

    Chen, Ye

    2017-01-26

    Composition comprising at least one graphene material and at least one metal. The metal can be in the form of nanoparticles as well as microflakes, including single crystal microflakes. The metal can be intercalated in the graphene sheets. The composition has high conductivity and flexibility. The composition can be made by a one-pot synthesis in which a graphene material precursor is converted to the graphene material, and the metal precursor is converted to the metal. A reducing solvent or dispersant such as NMP can be used. Devices made from the composition include a pressure sensor which has high sensitivity. Two two- dimension materials can be combined to form a hybrid material.

  9. Microstructure, mechanical, and in vitro properties of mica glass-ceramics with varying fluorine content.

    Science.gov (United States)

    Molla, Atiar Rahaman; Basu, Bikramjit

    2009-04-01

    The design and development of glass ceramic materials provide us the unique opportunity to study the microstructure development with changes in either base glass composition or heat treatment conditions as well as to understand processing-microstructure-property (mechanical/biological) relationship. In the present work, it is demonstrated how various crystal morphology can develop when F(-) content in base glass (K(2)O-B(2)O(3)-Al(2)O(3)-SiO(2)-MgO-F) is varied in the range of 1.08-3.85% and when all are heat treated at varying temperatures of 1000-1120 degrees C. For some selected heat treatment temperature, the heat treatment time is also varied over 4-24 h. It was established that with increase in fluoride content in the glass composition, the crystal volume fraction of the glass-ceramic decreases. Using 1.08% fluoride, more than 80% crystal volume fraction could be achieved in the K(2)O-B(2)O(3)-Al(2)O(3)-SiO(2)-MgO-F system. It was observed that with lower fluoride content glass-ceramic, if heated at 1040 degrees C for 12 h, an oriented microstructure with 'envelop like' crystals can develop. For glass ceramics with higher fluorine content (2.83% or 3.85%), hexagonal-shaped crystals are formed. Importantly, high hardness of around 8 GPa has been measured in glass ceramics with maximum amount of crystals. The three-point flexural strength and elastic modulus of the glass-ceramic (heat treated at 1040 degrees C for 24 h) was 80 MPa and 69 GPa of the sample containing 3.85% fluorine, whereas, similar properties obtained for the sample containing 1.08% F(-) was 94 MPa and 57 GPa, respectively. Further, in vitro dissolution study of the all three glass-ceramic composition in artificial saliva (AS) revealed that leached fluoride ion concentration was 0.44 ppm, when the samples were immersed in AS for 8 weeks. This was much lower than the WHO recommended safety limits of 1.5 ppm. Among all the investigated glass-ceramic samples, the glass ceramic with 3.85% F

  10. Microstructure and properties of hot roll bonding layer of dissimilar metals. 2. Bonding interface microstructure of Zr/stainless steel by hot roll bonding and its controlling

    International Nuclear Information System (INIS)

    Yasuyama, Masanori; Ogawa, Kazuhiro; Taka, Takao; Nakasuji, Kazuyuki; Nakao, Yoshikuni; Nishimoto, Kazutoshi.

    1996-01-01

    The hot roll bonding of zirconium and stainless steel inserted with tantalium was investigated using the newly developed rolling mill. The effect of hot rolling temperatures of zirconium/stainless steel joints on bonding interface structure was evaluated. Intermetallic compound layer containing cracks was observed at the bonding interface between stainless steel and tantalium when the rolling temperature was above 1373K. The hardness of the bonding layer of zirconium and tantalium bonded above 1273K was higher than tantalium or zirconium base metal in spite of absence of intermetallic compound. The growth of reaction layer at the stainless steel and tantalium interface and at the tantalium and zirconium interface was conforming a parabolic low when that was isothermally heated after hot roll bonding, and the growth rate was almost same as that of static diffusion bonding without using hot roll bonding process. It is estimated that the strain caused by hot roll bonding gives no effect on the growth of reaction layer. It was confirmed that the dissimilar joint of zirconium and stainless steel with insert of tantalium having the sound bonding interface were obtained at the suitable bonding temperature of 1173K by the usage of the newly developed hot roll bonding process. (author)

  11. Particle variations and effect on the microstructure and microhardness of Ti6al4V hybrid metal matrix system

    CSIR Research Space (South Africa)

    Akinlabi, ET

    2017-01-01

    Full Text Available obtained as follow: 3.0 Ti6Al4 V, B4C and BN, 3.2 Ti6Al4 V, B4C and BN, and 3.4 Ti6Al4 V, B4C and BN systems. Laser coating experiment was done at 1400W. The influence of difference in variation of powder on the microstructure and hardness values...

  12. Microstructure and mechanical properties of Cu/SiC metal matrix composite fabricated via friction stir processing

    International Nuclear Information System (INIS)

    Akramifard, H.R.; Shamanian, M.; Sabbaghian, M.; Esmailzadeh, M.

    2014-01-01

    Highlights: • Designing a net hole was effective to achieve uniform distribution SiC particles and prevent agglomeration of them. • SZ has fine and equiaxed grains and distribution of SiC particles in the matrix is almost uniform. • No intermetallic compound was formed after FSP. • In comparison to pure Cu, Cu/SiC composite shows higher hardness and better wear behavior. - Abstract: In the present investigation, pure Cu sheets were reinforced with 25 μm SiC particles to fabricate a composite surface layer by friction stir processing (FSP). In order to improve distribution of reinforcing SiC particles, a net of holes were designed by drill on the surface of pure Cu sheet. For evaluation of microstructure, Optical Microscope (OM) and Scanning Electron Microscope (SEM) were used. Microstructural observation confirmed fine and equiaxed grains in the stir zone (SZ) and showed that SiC particles act as heterogeneous nucleation sites in the dynamic recrystallization of Cu grains. Moreover, agglomeration of particles was not observed and fine particles had a good distribution in SZ. In the SEM micrographs, porosities were detected as microstructure defects. Microhardness measurements showed that surface hardness was two times as high as that of substrate. The rotational wear tests demonstrated that use of SiC particles enhanced wear resistance and increased average friction coefficient of pure Cu. No intermetallic compound was found in Cu/SiC composite as revealed by XRD analysis

  13. Microstructure and mechanical properties of friction stir welded Al/Mg2Si metal matrix cast composite

    International Nuclear Information System (INIS)

    Nami, H.; Adgi, H.; Sharifitabar, M.; Shamabadi, H.

    2011-01-01

    In this research, friction stir weldability of 15 wt.% Mg 2 Si particulate aluminum matrix cast composite and effects of tool rotation speed and number of welding passes on microstructure and mechanical properties of the joints were investigated. Microstructural observations were carried out by employing optical and scanning electron microscopy of the cross sections perpendicular to the tool traverse direction. Mechanical properties including microhardness and tensile strength were evaluated in detail. The results showed fragmentation of Mg 2 Si particles and Mg 2 Si needles existing in eutectic structure in stir zone. Also, homogeneous distribution of Mg 2 Si particles was observed in the stir zone as a result of stirring with high plastic strains. Tension test results indicated that tensile strength of the joint had an optimum at 1120 rpm tool rotation speed and decreased with increasing of the number of welding passes. Hardness of the joint increased due to modification of solidification microstructure of the base composite. This research indicates that friction stir welding is a good candidate for joining of 15 wt.% Mg 2 Si aluminum matrix composite castings.

  14. Microstructure of a safe-end dissimilar metal weld joint (SA508-52-316L) prepared by narrow-gap GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Ming, Hongliang [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Zhang, Zhiming [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Jianqiu, E-mail: wangjianqiu@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Han, En-Hou [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Peipei; Sun, Zhiyuan [Shanghai Research Center for Weld and Detection Engineering Technique of Nuclear Equipment, Shanghai 201306 (China)

    2017-01-15

    The microstructure, residual strain and interfacial chemical composition distribution of a safe-end dissimilar metal weld joint (DMWJ, SA508-52-316L) prepared by narrow-gap gas-tungsten arc welding (NG-GTAW) were studied by optical microscope (OM) and scanning electron microscope equipped with an energy dispersive X-ray microanalysis (SEM/EDX) and an electron back scattering diffraction (EBSD) system. Complex microstructure and chemical composition distribution are found, especially at the SA508-52 interface and the 52-316L interface. In brief, a complicated microstructure transition exists within the SA508 heat affected zone (HAZ); the residual strain, the fraction of high angle random grain boundaries and low angle boundaries decrease with increasing the distance from the fusion boundary in 316L HAZ; neither typical type II boundary nor obvious carbon-depleted zone is found near the SA508-52 interface; dramatic and complicated changes of the contents of the main elements, Fe, Cr and Ni, are observed at the distinct interfaces, especially at the SA508-52 interface. No carbon concentration is found at the SA508-52 interface. - Highlights: •Residual strain and GBCD change as a function of the distance from FB in 316L HAZ. •Neither type II boundary nor obvious carbon-depleted zone is found in SA508 HAZ. •No carbon concentration is found at the SA508-52 interface. •The middle part of the DMWJ has the highest residual strain.

  15. Microstructure investigation of NiAl-Cr(Mo) interface in a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal

    International Nuclear Information System (INIS)

    Chen, Y.X.; Cui, C.Y.; Guo, J.T.; Li, D.X.

    2004-01-01

    The microstructure of a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal in as-processed and heat-treated states has been studied by means of scanning electron microscopy and high resolution electron microscopy (HREM). The microstructure of the NiAl-Cr(Mo) eutectic was characterized by lamellar Cr(Mo) phases embedded within NiAl matrix with common growth direction of . The interface between NiAl and lamellar Cr(Mo) did not have any transition layers. Misfit dislocations were observed at the NiAl-Cr(Mo) interface. In addition to lamellar Cr(Mo) phases, coherent Cr(Mo, Ni, Al) precipitates and NiAl precipitates were also observed in the NiAl matrix and lamellar Cr(Mo) phases, respectively. After hot isostatic pressing and heat treatment, the NiAl-Cr(Mo) interfaces became smooth and straight. Square array of misfit dislocations was directly observed at the (0 0 1) interface between NiAl and Cr(Mo, Ni, Al) precipitate. The configuration of misfit dislocation network showed a generally good agreement with prediction based on the geometric O-lattice model

  16. Annex 3 - Testing the microstructure of the fuel element with metal uranium with aluminium cladding; Prilog 3 - Ispitivanje mikrostrukture gorivnog elementa na bazi metalnog urana sa aluminijumskom kosuljicom

    Energy Technology Data Exchange (ETDEWEB)

    Milosevic, S; Momcilovic, I [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Serbia and Montenegro)

    1961-12-15

    Based on the uranium microstructure in the fuel element, i.e. grain size, presence of other phases, porosity and the position of metal connections, some data could be obtained about the mechanical and thermal treatment of the uranium during fuel element fabrication. The mentioned characteristics could indicate the behaviour of the fuel under reactor operating conditions taking into account its stable dimensions and roughness of its surfaces. Na osnovu mikrostrukture urana u gorivnom elementu, odnosno velicine i oblika njegovih kristalnih zrna, prisustva drugih faza, pozoziteta kao i rasporeda metalnih ukljucaka, mogu se dobiti izvesni podaci o tome koje je postupke mehanickog i termickog tretiranja pretrpeo uran u pripremi za gorivni elemenat. Prethodne karakteristike takodje mogu da daju predstavu o tome kako ce se gorivo ponasati u uslovima rada reaktora, s obzirom na njegovu dimenzionu stabilnost i ogrubljivanje njegove povrsine (author)

  17. Investigation of the microstructure of Ni and B4C ceramic-metal mixtures obtained by cold spray coating and followed by laser cladding

    Science.gov (United States)

    Filippov, A. A.; Fomin, V. M.; Orishich, A. M.; Malikov, A. G.; Ryashin, N. S.; Golyshev, A. A.

    2017-10-01

    In the present work, a combined method is considered for the production of a metal-matrix composite coating based on Ni and B4C. The coating is created by consistently applied methods: cold spray and laser cladding. Main focus of this work aimed to microstructure of coatings, element content and morphology of laser tracks. At this stage, the authors focused on the interaction of the laser unit with the substance without affecting the layer-growing technology products. It is shown that coating has deformed particles of nickel and the significantly decreased content of ceramic particles B4C after cold spray. After laser cladding there are no boundaries between nickel and dramatically changes in ceramic particles.

  18. Facile Synthesis of Boron-doped Graphene Nanosheets with Hierarchical Microstructure at Atmosphere Pressure for Metal-free Electrochemical Detection of Hydrogen Peroxide

    International Nuclear Information System (INIS)

    Yeh, Min-Hsin; Li, Yan-Sheng; Chen, Guan-Lin; Lin, Lu-Yin; Li, Ta-Jen; Chuang, Hui-Min; Hsieh, Cheng-Yu; Lo, Shen-Chuan; Chiang, Wei-Hung; Ho, Kuo-Chuan

    2015-01-01

    Graphical abstract: Display Omitted -- Highlights: • B-doped graphene nanosheets (BGNs) were used as a catalyst for sensing H 2 O 2 . • BGNs were synthesized by an atmospheric-pressure carbothermal reaction. • BGNs with hierarchical microstructure provide more electron transport pathways. • B atoms act as the active sites by transferring charges to neighboring C atoms. • Electrocatalytic ability of BGNs was characterized by a rotating disk electrode. -- Abstract: Hydrogen peroxide (H 2 O 2 ) is an essential mediator for most of the oxidative biological reactions in enzyme-based biosensor systems, such as glucose oxidase, cholesterol oxidase, and alcohol oxidase. Synthesis of new catalysts to detect the concentration of H 2 O 2 more precisely is indispensable for enzyme-based electrochemical biosensors. In this study, boron-doped graphene nanosheets (BGNs) with 2.2 atomic percentage (at%) boron doping level and a hierarchical microstructure were synthesized by an atmospheric-pressure carbothermal reaction as a noble-metal free catalyst for sensing H 2 O 2 . The isolated boron atoms on the BGNs surface act as the electrocatalytic sites by transferring charges to neighbor carbon atoms, and the hierarchical microstructure provides multidimensional electron transport pathways for charge transfer and therefore enhances the electrocatalytic ability. BGNs possess a higher reduction current in the cyclic voltammetry (CV) measurement than that of pristine graphene nanosheets (GNs) over the detection range of 0.0 to 10.0 mM at −0.4 V (vs. Ag/AgCl). The BGNs modified electrochemical sensor shows a linear range from 1.0 to 20.0 mM of H 2 O 2 with a sensitivity of 266.7 ± 3.8 μA mM −1 cm −2 and limit of detection (LOD) of 3.8 μM at a signal-to-noise (S/N) ratio of 3. The beneficial hierarchical microstructure and the synergetic effects arising from doping boron in GNs accomplish the better performance of the BGNs modified electrochemical sensor

  19. Auger electron spectroscopy analysis of high metal content micro-structures grown by electron beam induced deposition

    International Nuclear Information System (INIS)

    Cicoira, F.; Hoffmann, P.; Olsson, C.O.A.; Xanthopoulos, N.; Mathieu, H.J.; Doppelt, P.

    2005-01-01

    An auger electron spectroscopy study was carried out on Rh-containing micro-structures grown by electron beam induced deposition (EBID) of the iso-structural and iso-electronic precursors [RhCl(PF 3 ) 2 ] 2 and [RhCl(CO) 2 ] 2 . A material containing between 55 and 60 at.% Rh was obtained from both precursors. The chemical composition of structures grown from the two different precursors indicates a similar decomposition mechanism. Deposits grown from [RhCl(PF 3 ) 2 ] 2 showed a chemical composition independent of electron energy and electron dose in the investigated range of conditions

  20. Determination of microstructural parameters in damage models for ductile metals; Bestimmung von mikrostrukturellen Parametern in Schaedigungsmodellen fuer duktile Metalle

    Energy Technology Data Exchange (ETDEWEB)

    Steglich, D. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

    1999-07-01

    For the determination of material parameters in micromechanical damage models the mechanical behaviour of representative volume elements of a two-phase material has been investigated and the phase morphology quantified by microstructural analysis. The material parameters have been successfully correlated to microstructural quantities and a prediction of the damage behaviour of structures is performed. Special emphasis is given to the model of Gurson, Tvergaard and Needleman, which has been used to predict the macroscopic behaviour of smooth tensile test specimens and the fracture resistance curves of bending specimens for two different materials, a nodular cast iron and a particle reinforced aluminium compound. (orig.) [German] Zur Bestimmung der Materialparameter in mikromechanischen Schaedigungsmodellen werden repraesentative Strukturelemente eines Werkstoffes untersucht und die Morphologie eines zweiphasigen Gefueges durch quantitative Gefuegeanalyse beschrieben. Mit dieser Strategie gelingen eine Identifikation der im Modell enthaltenen Parameter sowie die Vorhersage des Versagensverhaltens von Strukturen. Als mikromechanisches Materialmodell wird hauptsaechlich das Modell von Gurson, Tvergaard und Needleman verwendet. Seine Anwendbarkeit zur Vorhersage des globalen Verhaltens von glatten Zugproben und zur Simulation von Risswiderstandskurven wird bei zwei verschiedenen Werkstoffen gezeigt, einen Gusseisen und einem Aluminium-Verbundwerkstoff. (orig.)

  1. Metallic glasses: viable tool materials for the production of surface microstructures in amorphous polymers by micro-hot-embossing

    International Nuclear Information System (INIS)

    Henann, David L; Srivastava, Vikas; Taylor, Hayden K; Hale, Melinda R; Hardt, David E; Anand, Lallit

    2009-01-01

    Metallic glasses possess unique mechanical properties which make them attractive materials for fabricating components for a variety of applications. For example, the commercial Zr-based metallic glasses possess high tensile strengths (≈2.0 GPa), good fracture toughnesses (≈10–50 MPa√m) and good wear and corrosion resistances. A particularly important characteristic of metallic glasses is their intrinsic homogeneity to the nanoscale because of the absence of grain boundaries. This characteristic, coupled with their unique mechanical properties, makes them ideal materials for fabricating micron-scale components, or high-aspect-ratio micro-patterned surfaces, which may in turn be used as dies for the hot-embossing of polymeric microfluidic devices. In this paper we consider a commercially available Zr-based metallic glass which has a glass transition temperature of T g ≈ 350 °C and describe the thermoplastic forming of a tool made from this material, which has the (negative) microchannel pattern for a simple microfluidic device. This tool was successfully used to produce the microchannel pattern by micro-hot-embossing of the amorphous polymers poly(methyl methacrylate) (T g ≈ 115 °C) and Zeonex-690R (T g ≈ 136 °C) above their glass transition temperatures. The metallic glass tool was found to be very robust, and it was used to produce hundreds of high-fidelity micron-scale embossed patterns without degradation or failure

  2. Micro-structural characterization of low resistive metallic Ni germanide growth on annealing of Ni-Ge multilayer

    Directory of Open Access Journals (Sweden)

    Mitali Swain

    2015-07-01

    Full Text Available Nickel-Germanides are an important class of metal semiconductor alloys because of their suitability in microelectronics applications. Here we report successful formation and detailed characterization of NiGe metallic alloy phase at the interfaces of a Ni-Ge multilayer on controlled annealing at relatively low temperature ∼ 250 °C. Using x-ray and polarized neutron reflectometry, we could estimate the width of the interfacial alloys formed with nanometer resolution and found the alloy stoichiometry to be equiatomic NiGe, a desirable low-resistance interconnect. We found significant drop in resistance (∼ 50% on annealing the Ni-Ge multilayer suggesting metallic nature of alloy phase at the interfaces. Further we estimated the resistivity of the alloy phase to be ∼ 59μΩ cm.

  3. Microstructure, mechanical properties, in vitro degradation and cytotoxicity evaluations of Mg-1.5Y-1.2Zn-0.44Zr alloys for biodegradable metallic implants.

    Science.gov (United States)

    Fan, Jun; Qiu, Xin; Niu, Xiaodong; Tian, Zheng; Sun, Wei; Liu, Xiaojuan; Li, Yangde; Li, Weirong; Meng, Jian

    2013-05-01

    Mg-1.5Y-1.2Zn-0.44Zr alloys were newly developed as degradable metallic biomaterials. A comprehensive investigation of the microstructure, mechanical properties, in vitro degradation assessments and in vitro cytotoxicity evaluations of the as-cast state, as-heat treated state and as-extruded state alloys was done. The microstructure observations show that the Mg-1.5Y-1.2Zn-0.44Zr alloys are mainly composed of the matrix α-Mg phases and the Mg12ZnY secondary phases (LPS structure). The hot extrusion method significantly refined the grains and eliminated the defects of both as-cast and heat treated alloys and thereby contributed to the better mechanical properties and biodegradation resistance. The values of tensile strength and tensile yield strength of the alloy in the as-extruded condition are about 236 and 178 MPa respectively, with an excellent elongation of 28%. Meanwhile, the value of compressive strength is about 471 MPa and the value of bending strength is about 501 MPa. The superior bending strength further demonstrates the excellent ductility of the hot extruded alloys. The results of immersion tests and electrochemical measurements in the SBF indicate that a protective film precipitated on the alloy's surface with the extension of degradation. The protective film contains Mg(OH)2 and hydroxyapatite (HA) which can reinforce osteoblast activity and promote good biocompatibility. No significant cytotoxicity towards L-929 cells was detected and the immersion extracts of alloy samples could enhance the cell proliferation with time in the cytotoxicity evaluations, implying that the Mg-1.5Y-1.2Zn-0.44Zr alloys have the potential to be used for biomedical applications. Copyright © 2013 Elsevier B.V. All rights reserved.

  4. Direct Metal Laser Sintering of Ti6Al4V for Biomedical Applications: Microstructure, Corrosion Properties, and Mechanical Treatment of Implants

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2016-07-01

    Full Text Available Ti6Al4V samples have been prepared by Direct Metal Laser Sintering (DMLS with varied laser power. Some of the samples were stress-relief annealed. The microstructure of materials was investigated using a light microscopy. Columnar grains of martensite dominate in as-made microstructure. Stress-relief annealing led to the white acicular phase growth in the structure with a fishbone arrangement on the boundary of some original martensitic needles. Mechanical properties of materials were characterized through hardness measurement in two directions relating to the sample building direction. It was found that the hardness of materials increased with a laser power and values varied from 370 to 415 HV 0.3/30. After stress-relief annealing, the structure of materials being homogenized, pattern spacing dissolved and the hardness in both directions became stabilized at values of 350–370 HV 0.3/30. The laser power affects the corrosion rate of the material. The lowest corrosion rate was recorded at the maximum laser power (190 W. Heat treatment does not affect the corrosion rate remarkably, however it leads to stabilization of corrosion potential of materials Ecorr. The surface of the samples was modified by an abrasive blasting using spherical (zirblast and sharp-edged (white corundum blasting abrasives and three levels of air pressure. The abrasive blasting of sintered materials led to a decrease of the surface roughness of materials with air pressure increasing. Blasting with zirblast led to a more significant decrease of roughness parameters compared with surfaces blasted with sharp-edged white aluminum. Different shapes of abrasives caused characteristic surface morphology.

  5. Maximum: Recent Implementation and Application to the Study of Corrosion-Induced Microstructures in Thin Films of Aluminum-Copper Metallization.

    Science.gov (United States)

    Liang, Shoudeng

    We describe the recent implementation of a synchrotron radiation based scanning soft X-ray photoemission microscope - MAXIMUM, and discuss its application to the investigation of corrosion-induced microstructures in Al-Cu-Si thin films. The microscope employs a Mo/Si multilayer-coated Schwarzschild objective to focus 95eV X-rays from an undulator beamline. The photoelectrons are energy-analyzed by a CMA, and the sample is rastered to produce an image. We have achieved 980A spatial and 250meV energy resolution. Recent addition of a sample preparation and transfer system to the microscope enables us to perform surface and materials studies under UHV conditions. Since the spatial resolution of the microscope is determined by the spot size of the focused X-rays, any electrostatic potential from surface charging will not affect the image quality. This allowed the study of highly insulating films with the use of an electron flood gun to compensate for spectral shifts. We have employed MAXIMUM to investigate corrosion -induced surface microstructures in the Al-Cu-Si thin films commonly utilized in VLSI metallization. Spectromicroscopy was performed to characterize the chemical species and their distribution on the film surface after corrosion under 85% relative humidity at 85^circ C. The experimental images demonstrated that Cu -rich precipitates were formed near the surface region beneath the oxide layer upon annealing. We also observed a correlation between the precipitates and the increased corrosion in the alloy film: the localized corrosion occurs only at those sites where precipitation has taken place. This implies that the surface oxide layer is modified by the underlying Cu-rich phase such that it loses protection against moisture. After pitting, the Cu-rich phase acts as a cathode to facilitate corrosion of the surrounding Cu-deficient Al matrix via galvanic action. The corrosion -induced microstructures show characteristic circular features in the micrographs of

  6. Microstructure and functional properties of micro- and nanostructure metal composites obtained by diffusion welding and rolling of multilayer packages

    Energy Technology Data Exchange (ETDEWEB)

    Korzhov, Valery P.; Karpov, Michael I., E-mail: korzhov@issp.ac.ru [Institute of Solid State Physics, Russian Academy of Sciences, Chernogolovka (Russian Federation)

    2011-07-01

    Multilayered nanostructure composites of Cu/Fe, Cu/Nb, and Cu/(Nb/NbTi) with an ≤10 nm the average thickness of individual layers mechanical and superconducting properties which are implemented immediately after rolling, and micro- and nanostructure composites of Ni/Al, Ti/Ni, and (Cu/Nb)/Cu12Sn functional properties which, in contrast to the first, are manifested after rolling and heat treatment were investigated. Composites of (Cu/Nb)/Cu12Sn in final form were a multilayer tape of superconducting compound Nb{sub 3}Sn. Welding of stacks carried by heat treatment under pressure and rolling mill in a vacuum with heating to 900-950°C and large (∼30%) compression in a single pass. The microstructure was investigated by scanning electron microscopy and X-ray analysis. For superconducting composites critical current density and upper critical magnetic field were measured. Shown that the pinning of superconducting vortices in alloys of NbTi are occurred at interlayer Nb- NbTi boundaries. Change in hardness and strength of multilayer composites under rolling deformation is described by the expression of the Hall-Petch relationship, in which instead of the grain size appeared thick of layers. Key words: multilayered composite, micro- and nanostructure, NbTi alloy, superconducting compound, rolling, heat treatment, the superconducting properties, hardness, strength, superconducting vortices, the Hall-Petch expression.

  7. Influence of Metal-Coated Graphite Powders on Microstructure and Properties of the Bronze-Matrix/Graphite Composites

    Science.gov (United States)

    Zhao, Jian-hua; Li, Pu; Tang, Qi; Zhang, Yan-qing; He, Jian-sheng; He, Ke

    2017-02-01

    In this study, the bronze-matrix/x-graphite (x = 0, 1, 3 and 5%) composites were fabricated by powder metallurgy route by using Cu-coated graphite, Ni-coated graphite and pure graphite, respectively. The microstructure, mechanical properties and corrosive behaviors of bronze/Cu-coated-graphite (BCG), bronze/Ni-coated-graphite (BNG) and bronze/pure-graphite (BPG) were characterized and investigated. Results show that the Cu-coated and Ni-coated graphite could definitely increase the bonding quality between the bronze matrix and graphite. In general, with the increase in graphite content in bronze-matrix/graphite composites, the friction coefficients, ultimate density and wear rates of BPG, BCG and BNG composites all went down. However, the Vickers microhardness of the BNG composite would increase as the graphite content increased, which was contrary to the BPG and BCG composites. When the graphite content was 3%, the friction coefficient of BNG composite was more stable than that of BCG and BPG composites, indicating that BNG composite had a better tribological performance than the others. Under all the values of applied loads (10, 20, 40 and 60N), the BCG and BNG composites exhibited a lower wear rate than BPG composite. What is more, the existence of nickel in graphite powders could effectively improve the corrosion resistance of the BNG composite.

  8. Influence of heat-pretreatments on the microstructural and mechanical properties of galfan-coated metal bonds

    Science.gov (United States)

    Hordych, Illia; Rodman, Dmytro; Nürnberger, Florian; Schmidt, Hans Christian; Orive, Alejandro Gonzalez; Homberg, Werner; Grundmeier, Guido; Maier, Hans Jürgen

    2018-05-01

    In the present study, heat-treatment assisted bonding of galfan-coated low-carbon steel sheets was investigated. Steel sheets were bonded by cold rolling subsequently to a heat treatment in the temperature range from 400 °C to 550°C. The reduction ratio during cold rolling was varied in the range from 50% to 80%. Such high reduction ratios were achieved by splitting the bonding process into three stages. By employing heat-treatments, the mechanical properties of the bonds were improved. The heat-pretreatment allowed the formation of brittle intermetallic phases that were easily fractured in the rolling gap during the bonding process. Thus, juvenile non-oxidized surfaces were formed, which facilitated the bonding between the steel layers, and thus increased the bond strength. The intermetallic phases were actively formed at temperatures of 450 °C and above; however increasing temperatures resulted in decreasing mechanical properties due to oxidation processes. The local microstructure was analyzed by scanning electron microscopy in order to characterize the contact zone on the micro level with a focus on the formation of intermetallic phases. The mechanical properties were determined in tensile shear tests. Interestingly, it was found that the galfan coating allowed for bonding at room temperature, and the aluminum fraction was primarily responsible for the enhanced oxide formation during the heat-pretreatment.

  9. Texture, microstructure, and fractal features of the low-cycle fatigue failure of the metal in pipeline welded joints

    Science.gov (United States)

    Usov, V. V.; Gopkalo, E. E.; Shkatulyak, N. M.; Gopkalo, A. P.; Cherneva, T. S.

    2015-09-01

    Crystallographic texture and fracture features are studied after low-cycle fatigue tests of laboratory specimens cut from the base metal and the characteristic zones of a welded joint in a pipeline after its longterm operation. The fractal dimensions of fracture surfaces are determined. The fractal dimension is shown to increase during the transition from ductile to quasi-brittle fracture, and a relation between the fractal dimension of a fracture surface and the fatigue life of the specimen is found.

  10. Microstructural Control via Copious Nucleation Manipulated by In Situ Formed Nucleants: Large-Sized and Ductile Metallic Glass Composites.

    Science.gov (United States)

    Song, Wenli; Wu, Yuan; Wang, Hui; Liu, Xiongjun; Chen, Houwen; Guo, Zhenxi; Lu, Zhaoping

    2016-10-01

    A novel strategy to control the precipitation behavior of the austenitic phase, and to obtain large-sized, transformation-induced, plasticity-reinforced bulk metallic glass matrix composites, with good tensile properties, is proposed. By inducing heterogeneous nucleation of the transformable reinforcement via potent nucleants formed in situ, the characteristics of the austenitic phase are well manipulated. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  11. Microstructure of irradiated materials

    International Nuclear Information System (INIS)

    Robertson, I.M.

    1995-01-01

    The focus of the symposium was on the changes produced in the microstructure of metals, ceramics, and semiconductors by irradiation with energetic particles. the symposium brought together those working in the different material systems, which revealed that there are a remarkable number of similarities in the irradiation-produced microstructures in the different classes of materials. Experimental, computational and theoretical contributions were intermixed in all of the sessions. This provided an opportunity for these groups, which should interact, to do so. Separate abstracts were prepared for 58 papers in this book

  12. A new macroscopically anisotropic pressure dependent yield function for metal matrix composite based on strain gradient plasticity for the microstructure

    DEFF Research Database (Denmark)

    Azizi, Reza; Legarth, Brian Nyvang; Niordson, Christian Frithiof

    2013-01-01

    Metal matrix composites with long aligned elastic fibers are studied using an energetic rate independent strain gradient plasticity theory with an isotropic pressure independent yield function at the microscale. The material response is homogenized to obtain a conventional macroscopic model...... is investigated numerically using a unit cell model with periodic boundary conditions containing a single fiber deformed under generalized plane strain conditions. The homogenized response can be modeled by conventional plasticity with an anisotropic yield surface and a free energy depending on plastic strain...

  13. Effect of carbon on the microstructure, mechanical properties and metal ion release of Ni-free Co-Cr-Mo alloys containing nitrogen.

    Science.gov (United States)

    Mori, Manami; Yamanaka, Kenta; Kuramoto, Koji; Ohmura, Kazuyo; Ashino, Tetsuya; Chiba, Akihiko

    2015-10-01

    This paper investigated the effect of carbon addition on the microstructure and tensile properties of Ni-free biomedical Co-29Cr-6Mo (mass%) alloys containing 0.2 mass% nitrogen. The release of metal ions by the alloys was preliminarily evaluated in an aqueous solution of 0.6% sodium chloride (NaCl) and 1% lactic acid, after which samples with different carbon contents were subjected to hot rolling. All specimens were found to primarily consist of a γ-phase matrix due to nitrogen doping, with only the volume fraction of M23C6 increasing with carbon concentration. Owing to the very fine size of these carbide particles (less than 1 μm), which results from fragmentation during hot rolling, the increased formation of M23C6 increased the 0.2% proof stress, but reduced the elongation-to-failure. Carbon addition also increased the amount of Co and Cr released during static immersion; Co and Cr concentrations at the surfaces, which increased with increasing the bulk carbon concentrations, possibly enhanced the metal ion release. However, only a very small change in the Mo concentration was noticed in the solution. Therefore, it is not necessarily considered a suitable means of improving the strength of biomedical Co-Cr-Mo alloys, even though it has only to date been used in this alloy system. The results of this study revealed the limitations of the carbon strengthening and can aid in the design of biomedical Co-Cr-Mo-based alloys that exhibit the high durability needed for their practical application. Copyright © 2015 Elsevier B.V. All rights reserved.

  14. Morphologies, microstructures, and mechanical properties of samples produced using laser metal deposition with 316 L stainless steel wire

    Science.gov (United States)

    Xu, Xiang; Mi, Gaoyang; Luo, Yuanqing; Jiang, Ping; Shao, Xinyu; Wang, Chunming

    2017-07-01

    Laser metal deposition (LMD) with a filler has been demonstrated to be an effective method for additive manufacturing because of its high material deposition efficiency, improved surface quality, reduced material wastage, and cleaner process environment without metal dust pollution. In this study, single beads and samples with ten layers were successfully deposited on a 316 L stainless steel surface under optimized conditions using a 4000 W continuous wave fibre laser and an arc welding machine. The results showed that satisfactory layered samples with a large deposition height and smooth side surface could be achieved under appropriate parameters. The uniform structures had fine cellular and network austenite grains with good metallurgical bonding between layers, showing an austenite solidification mode. Precipitated ferrite at the grain boundaries showed a subgrain structure with fine uniform grain size. A higher microhardness (205-226 HV) was detected in the middle of the deposition area, while the tensile strength of the 50 layer sample reached 669 MPa. In addition, ductile fracturing was proven by the emergence of obvious dimples at the fracture surface.

  15. Effect of Rare Earth Metals, Sr, and Ti Addition on the Microstructural Characterization of A413.1 Alloy

    Directory of Open Access Journals (Sweden)

    M. G. Mahmoud

    2017-01-01

    Full Text Available The present work was performed on A413.1 alloy containing 0.2–1.5 wt% rare earth metals (lanthanum or cerium, 0.05–0.15% Ti, and 0–0.02 wt% Sr. These elements were either added individually or combined. Thermal analysis, image analysis, and electron probe microanalysis were the main techniques employed in the present study. The results show that the use of the depression in the eutectic temperature as a function of alloy modification cannot be applied in the case when the alloy is treated with rare earth metals. Increasing the concentration of RE increases the solidification zone especially in Sr-modified alloys leading to poor feeding ability. This observation is more prominent in the case of Ce addition. Depending upon the amount of added Ti, two RE based intermetallics can be formed: (i a white phase, mainly platelet-like (approximately 2.5 μm thick, that is rich in RE, Si, Cu, and Al and (ii a second phase made up of mainly grey sludge particles (star-like branching in different directions. The grey phase is rich in Ti with some RE (almost 20% of that in the white phase with traces of Si and Cu. There is a strong interaction between RE and Sr leading to a reduction in the efficiency of Sr as a eutectic Si modifier causing particle demodification.

  16. Microstructure of Vacuum-Brazed Joints of Super-Ni/NiCr Laminated Composite Using Nickel-Based Amorphous Filler Metal

    Science.gov (United States)

    Ma, Qunshuang; Li, Yajiang; Wu, Na; Wang, Juan

    2013-06-01

    Vacuum brazing of super-Ni/NiCr laminated composite and Cr18-Ni8 stainless steel was carried out using Ni-Cr-Si-B amorphous filler metal at 1060, 1080, and 1100 °C, respectively. Microstructure and phase constitution were investigated by means of optical and scanning electron microscopy, energy-dispersive spectroscopy, x-ray diffraction, and micro-hardness tester. When brazed at 1060-1080 °C, the brazed region can be divided into two distinct zones: isothermally solidified zone (ISZ) consisting of γ-Ni solid solution and athermally solidified zone (ASZ) consisting of Cr-rich borides. Micro-hardness of the Cr-rich borides formed in the ASZ was as high as 809 HV50 g. ASZ decreased with increase of the brazing temperature. Isothermal solidification occurred sufficiently at 1100 °C and an excellent joint composed of γ-Ni solid solution formed. The segregation of boron from ISZ to residual liquid phase is the reason of Cr-rich borides formed in ASZ. The formation of secondary precipitates in diffusion-affected zone is mainly controlled by diffusion of B.

  17. Cold spraying SiC/Al metal matrix composites: effects of SiC contents and heat treatment on microstructure, thermophysical and flexural properties

    Science.gov (United States)

    Gyansah, L.; Tariq, N. H.; Tang, J. R.; Qiu, X.; Feng, B.; Huang, J.; Du, H.; Wang, J. Q.; Xiong, T. Y.

    2018-02-01

    In this paper, cold spray was used as an additive manufacturing method to fabricate 5 mm thick SiC/Al metal matrix composites with various SiC contents. The effects of SiC contents and heat treatment on the microstructure, thermophysical and flexural properties were investigated. Additionally, the composites were characterized for retention of SiC particulates, splat size, surface roughness and the progressive understanding of strengthening, toughening and cracking mechanisms. Mechanical properties were investigated via three-point bending test, thermophysical analysis, and hardness test. In the as-sprayed state, flexural strength increased from 95.3 MPa to 133.5 MPa, an appreciation of 40% as the SiC contents increased, and the main toughening and strengthening mechanisms were zigzag crack propagation and high retention of SiC particulates respectively. In the heat treatment conditions, flexural strength appreciated significantly compared to the as-sprayed condition and this was as a result of coarsening of pure Al splat. Crack branching, crack deflection and interface delamination were considered as the main toughening mechanisms at the heat treatment conditions. Experimental results were consistent with the measured CTE, hardness, porosity and flexural modulus.

  18. Effects of filler metal composition on the microstructure and mechanical properties for ER NiCrFe-7 multi-pass weldments

    Energy Technology Data Exchange (ETDEWEB)

    Mo, Wenlin; Lu, Shanping, E-mail: shplu@imr.ac.cn; Li, Dianzhong; Li, Yiyi

    2013-10-10

    The effects of the minor elements Ti and Nb on the microstructure and mechanical properties for multi-pass weldments from the alloy ER NiCrFe-7 were studied using an optical microscope (OM), scanning electron microscope (SEM), transmission electron microscope (TEM), electron probe micro analysis (EPMA), as well as tensile and bend tests. The results show that grain size does not change significantly by increasing the Ti content from 0.28 wt% to 0.87 wt% in the weld metal (WM), whereas the grain boundaries become tortuous. The intragranular precipitate in the WM with Ti are AlO and Ti(C, N), whereas the intragranular precipitate in the WM with Nb are AlO and MX (M=Nb, Ti, X=C, N). As the Ti and Nb content increased in the WM, more MX was produced. Furthermore, the majority of C was fixed in the grain, not segregated to the grain boundaries; and less M{sub 23}C{sub 6} (M=Cr, Fe) formed at the grain boundaries. Fewer ductility-dip-cracking (DDC) was observed for WM with higher levels of Ti and Nb. The tensile strength and elongation simultaneously increased with an increase in Ti and Nb in WM. The number and length of the cracks in the bend specimens decreased upon adding Ti and Nb.

  19. Investigation on microstructural, anti-corrosion and mechanical properties of doped Zn–Al–SnO2 metal matrix composite coating on mild steel

    International Nuclear Information System (INIS)

    Fayomi, O.S.I.; Popoola, A.P.I.; Aigbodion, V.S.

    2015-01-01

    Highlights: • Properties of nanocomposite Zn–Al coating containing SnO 2 nanoparticles. • The morphology and structure of the coating were analysed. • The anticorrosion activities of the coating prepared. • The mechanical properties were found to improve with the amount of the SnO 2 embedded. - Abstract: In this study, the microstructural, mechanical and anti-corrosion properties of nanocomposite Zn–Al coating containing SnO 2 nanoparticles prepared from sulphates electrolyte by electrodeposition on mild steel substrate was investigated. The morphologies of the coating were analysed using SEM/EDS, AFM Raman and X-ray diffraction. The anticorrosion behaviour of the coating prepared with different concentrations of SnO 2 (7 and 13 g/L) and potential of (0.3 and 0.5 V) was examined in 3.65% NaCl solution by using linear polarization techniques. The wear and hardness properties of the coatings were performed under accelerated reciprocating dry sliding wear tests and diamond micro-hardness tester respectively. The results obtained showed that the incorporation of SnO 2 in the plating bath brings an increase in corrosion resistance and mechanical properties of Zn–Al–SnO 2 composite coatings. The SEM images showed a homogeneous grain structure and finer morphology of the coatings. The hardness values was found to improve with the amount of the SnO 2 embedded into the Zn–Al metal deposit and effective deposition parameters

  20. Microstructuring of glasses

    CERN Document Server

    Hülsenberg, Dagmar; Bismarck, Alexander

    2008-01-01

    As microstructured glass becomes increasingly important for microsystems technology, the main application fields include micro-fluidic systems, micro-analysis systems, sensors, micro-actuators and implants. And, because glass has quite distinct properties from silicon, PMMA and metals, applications exist where only glass devices meet the requirements. The main advantages of glass derive from its amorphous nature, the precondition for its - theoretically - direction-independent geometric structurability. Microstructuring of Glasses deals with the amorphous state, various glass compositions and their properties, the interactions between glasses and the electromagnetic waves used to modify it. Also treated in detail are methods for influencing the geometrical microstructure of glasses by mechanical, chemical, thermal, optical, and electrical treatment, and the methods and equipment required to produce actual microdevices.

  1. Microstructure and Mechanical Behavior of Microwave Sintered Cu50Ti50 Amorphous Alloy Reinforced Al Metal Matrix Composites

    Science.gov (United States)

    Reddy, M. Penchal; Ubaid, F.; Shakoor, R. A.; Mohamed, A. M. A.

    2018-06-01

    In the present work, Al metal matrix composites reinforced with Cu-based (Cu50Ti50) amorphous alloy particles synthesized by ball milling followed by a microwave sintering process were studied. The amorphous powders of Cu50Ti50 produced by ball milling were used to reinforce the aluminum matrix. They were examined by x-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and compression testing. The analysis of XRD patterns of the samples containing 5 vol.%, 10 vol.% and 15 vol.% Cu50Ti50 indicates the presence of Al and Cu50Ti50 peaks. SEM images of the sintered composites show the uniform distribution of reinforced particles within the matrix. Mechanical properties of the composites were found to increase with an increasing volume fraction of Cu50Ti50 reinforcement particles. The hardness and compressive strength were enhanced to 89 Hv and 449 MPa, respectively, for the Al-15 vol.% Cu50Ti50 composites.

  2. Use of microhardness to determine the strengthening and microstructural alterations of 14-MeV-neutron-irradiated metals

    International Nuclear Information System (INIS)

    Panayotou, N.F.

    1982-02-01

    Microhardness has been found to be an effective post-irradiation analytical tool. The hardening of recrystallized copper and type 316 stainless steel irradiated up to 1 x 10 18 n/cm 2 , E = 14 MeV, at the Rotating Target Neutron Source (RTNS)-II has been studied. It was determined that for these metals the increase in hardness varies directly with the measured increase in the 0.2 percent offset yield strength. Furthermore the coupled use of microhardness and transmission electron microscope techniques provides an estimate of the defect population which was not resolved by TEM. This estimate in turn, was used to evaluate the magnitude of the proportionality constant used in the strong barrier model of radiation induced hardening

  3. Discharge capacity and microstructures of La Mg Pr Al Mn Co Ni alloys for nickel-metal hydride batteries

    International Nuclear Information System (INIS)

    Casini, J.C.S.; Galdino, G.S.; Ferreira, E.A.; Takiishi, H.; Faria, R.N.

    2010-01-01

    La 0.7-x Mg x Pr 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x = 0.0, 0.3 and 0.7) alloys have been investigated aiming the production of negative electrodes for nickel-metal hydride batteries. The alloys employed in this work were used in the as cast state. The results showed that the substitution of magnesium by lanthanum increased the discharge capacity of the Ni-MH batteries. A battery produced with the La 0.4 Mg 0.3 Pr 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 alloy shown a high discharge capacity (380mAh/g) also good stability compared to other alloys. The electrode materials were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). (author)

  4. Microstructural aspects of manganese metal during its electrodeposition from sulphate solutions in the presence of quaternary amines

    International Nuclear Information System (INIS)

    Padhy, Subrat Kumar; Patnaik, P.; Tripathy, B.C.; Bhattacharya, I.N.

    2015-01-01

    Graphical abstract: - Highlights: • Quaternary amines produced smooth and bright manganese electrodeposits. • TEABr produced smooth and bright deposits with euhedral shaped crystals. • TBABr produced dendritic deposits with elongated poly-nodular crystals. • All the quaternary amines behaved as cathode polarisers. • TEABr was found to be the most efficient organic additive. - Abstract: In the present study investigation was made on the electrodeposition of manganese from sulphate solutions in the presence of quaternary amines TEABr, TPABr and TBABr. The concentrations of these additives were varied over a relatively broad range to evaluate their effect on the deposit morphology and preferred crystal orientations of the electrodeposited metal. TEABr resulted in bright and smooth manganese electrodeposits giving euhedral shape to the crystals with distinct triple junction points. TPABr also showed similar results at lower concentrations. However, TBABr resulted in the formation of dendritic growths with elongated poly-nodular crystals similar to that of Paragorgia corals having uniform multistep growths. The presence of these quaternary amines in the electrolyte causes polarisation of the cathode. TBABr being the strongest cathode polariser adsorbs strongly on the cathode resulting in poor deposit quality. TEABr was found to be the most efficient additive producing the desired quality manganese electrodeposit

  5. Discharge capacity and microstructures of La Mg Pr Al Mn Co Ni alloys for nickel-metal hydride batteries

    Energy Technology Data Exchange (ETDEWEB)

    Casini, J.C.S.; Galdino, G.S.; Ferreira, E.A.; Takiishi, H.; Faria, R.N., E-mail: jcasini@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (DM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Dept. de Metalurgia

    2010-07-01

    La{sub 0.7-x}Mg{sub x}Pr{sub 0.3}Al{sub 0.3}Mn{sub 0.4}Co{sub 0.5}Ni{sub 3.8} (x = 0.0, 0.3 and 0.7) alloys have been investigated aiming the production of negative electrodes for nickel-metal hydride batteries. The alloys employed in this work were used in the as cast state. The results showed that the substitution of magnesium by lanthanum increased the discharge capacity of the Ni-MH batteries. A battery produced with the La{sub 0.4}Mg{sub 0.3}Pr{sub 0.3}Al{sub 0.3}Mn{sub 0.4}Co{sub 0.5}Ni{sub 3.8} alloy shown a high discharge capacity (380mAh/g) also good stability compared to other alloys. The electrode materials were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). (author)

  6. Semiconductors and semimetals epitaxial microstructures

    CERN Document Server

    Willardson, Robert K; Beer, Albert C; Gossard, Arthur C

    1994-01-01

    Newly developed semiconductor microstructures can now guide light and electrons resulting in important consequences for state-of-the-art electronic and photonic devices. This volume introduces a new generation of epitaxial microstructures. Special emphasis has been given to atomic control during growth and the interrelationship between the atomic arrangements and the properties of the structures.Key Features* Atomic-level control of semiconductor microstructures* Molecular beam epitaxy, metal-organic chemical vapor deposition* Quantum wells and quantum wires* Lasers, photon(IR)detectors, heterostructure transistors

  7. New phosphate-based binder for stabilization of soils contaminated with heavy metals: leaching, strength and microstructure characterization.

    Science.gov (United States)

    Du, Yan-Jun; Wei, Ming-Li; Reddy, Krishna R; Jin, Fei; Wu, Hao-Liang; Liu, Zhi-Bin

    2014-12-15

    Cement stabilization is used extensively to remediate soils contaminated with heavy metals. However, previous studies suggest that the elevated zinc (Zn) and lead (Pb) concentrations in the contaminated soils would substantially retard the cement hydration, leading to the deterioration of the performance of cement stabilized soils. This study presents a new binder, KMP, composed of oxalic acid-activated phosphate rock, monopotassium phosphate and reactive magnesia. The effectiveness of stabilization using this binder is investigated on soils spiked with Zn and Pb, individually and together. Several series of tests are conducted including toxicity characteristic leaching (TCLP), ecotoxicity in terms of luminescent bacteria test and unconfined compressive strength. The leachability of a field Zn- and Pb- contaminated soil stabilized with KMP is also evaluated by TCLP leaching test. The results show that the leached Zn concentrations are lower than the China MEP regulatory limit except when Zn and Pb coexist and for the curing time of 7 days. On the other hand, the leached Pb concentrations for stabilized soils with Pb alone or mixed Zn and Pb contamination are much lower than the China MEP or USEPA regulatory limit, irrespective of the curing time. The luminescent bacteria test results show that the toxicity of the stabilized soils has been reduced considerably and is classified as slightly toxic class. The unconfined compressive strength of the soils decrease with the increase in the Zn concentration. The stabilized soils with mixed Zn and Pb contaminants exhibit notably higher leached Zn concentration, while there is lower unconfined compressive strength relative to the soils when contaminated with Zn alone. The X-ray diffraction and scanning electron microscope analyses reveal the presence of bobierrite (Mg3(PO4)2·8H2O) and K-struvite (MgKPO4·6H2O) as the main products formed in the KMP stabilized uncontaminated soils; the formation of hopeite (Zn3(PO4)2·4H2O

  8. Effect of Bi modification treatment on microstructure, tensile properties, and fracture behavior of cast Al-Mg2Si metal matrix composite

    Directory of Open Access Journals (Sweden)

    Wu Xiaofeng

    2013-01-01

    Full Text Available Bi has a good modification effect on the hypoeutectic Al-Si alloy, and the morphology of eutectic Si changes from coarse acicular to fine fibrous. Based on the similarity between Mg2Si and Si phases in crystalline structure and crystallization process, the present study investigated the effects of different concentrations of Bi on the microstructure, tensile properties, and fracture behavior of cast Al-15wt.%Mg2Si in-situ metal matrix composite. The results show that the addition of the proper amount of Bi has a significant modification effect on both primary and eutectic Mg2Si in the Al-15wt.%Mg2Si composite. With an increase in Bi content from 0 to 1wt.%, the morphology of the primary Mg2Si is changed from irregular or dendritic to polyhedral shape; and its average particle size is significantly decreased from 70 to 6 μm. Moreover, the morphology of the eutectic Mg2Si phase is altered from flake-like to very short fibrous or dot-like. When the Bi addition exceeds 4.0wt.%, the primary Mg2Si becomes coarse again. However, the eutectic Mg2Si still exhibits the modified morphology. Tensile tests reveal that the Bi addition can improve the tensile strength and ductility of the material. Compared with those of the unmodified composite, the ultimate tensile strength and percentage elongation after fracture with 1.0wt.% Bi increase 51.2% and 100%, respectively. At the same time, the Bi addition changes the fracture behavior from brittle to ductile.

  9. Mechanical properties and microstructure of commercial amorphous golf club heads made of Zr-Ti-Cu-Ni-Be bulk metallic glass

    International Nuclear Information System (INIS)

    Choi, Y.C.; Hong, S.I.

    2007-01-01

    Mechanical properties and microstructures of Zr 41.2 Ti 13.8 Cu 12.5 Ni 10 Be 22.5 (numbers indicate at.%) bulk metallic glass taken from commercial golf club heads were investigated at room temperature and 573 K. Transmission electron microscopy (TEM) and differential scanning calorimetry (DSC) indicate that the thin central section of the golf club head is amorphous and the outer rim of the head is crystallized. X-ray diffraction (XRD) analyses revealed the presence of Zr 2 Cu, ZrBe 2 , Cu 2 Ni and BeNi in the rim of the iron head. In the crystallized region, crystalline particles with the size of ∼1 μm were observed. At room temperature, amorphous sample (∼2100 MPa) revealed higher fracture stress than crystallized sample (∼1700 MPa). Crystallized sample fractured in the elastic region whereas the amorphous sample displayed some plasticity corresponding serrated flow before the fracture. The serrated flow region with some plasticity in the amorphous alloy results from strain hardening and repetitive shear band initiation and propagation. The crystallized alloy extracted from the thick part of the club fractured in the elastic region, at a much lower stress level than the amorphous, suggesting that relatively coarse crystal particles formed during cooling cause the brittle fracture. Scanning electron microscope observations revealed that the compressive fracture surface of the samples from the central thin section mainly consisted of vein-like structure, but the samples from the outer rim of the head showed mixture of vein-like structure and featureless brittle fracture morphology. At 573 K, both samples exhibited the decrease of strength and fractured in the elastic region. In this study, the effect of crystallization on the reliability and safety of golf club heads was also examined

  10. Investigation on microstructural, anti-corrosion and mechanical properties of doped Zn–Al–SnO{sub 2} metal matrix composite coating on mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Fayomi, O.S.I., E-mail: ojosundayfayomi3@gmail.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Department of Mechanical Engineering, Covenant University, P.M.B 1023, Ota, Ogun State (Nigeria); Popoola, A.P.I. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Aigbodion, V.S. [Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

    2015-02-25

    Highlights: • Properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles. • The morphology and structure of the coating were analysed. • The anticorrosion activities of the coating prepared. • The mechanical properties were found to improve with the amount of the SnO{sub 2} embedded. - Abstract: In this study, the microstructural, mechanical and anti-corrosion properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles prepared from sulphates electrolyte by electrodeposition on mild steel substrate was investigated. The morphologies of the coating were analysed using SEM/EDS, AFM Raman and X-ray diffraction. The anticorrosion behaviour of the coating prepared with different concentrations of SnO{sub 2} (7 and 13 g/L) and potential of (0.3 and 0.5 V) was examined in 3.65% NaCl solution by using linear polarization techniques. The wear and hardness properties of the coatings were performed under accelerated reciprocating dry sliding wear tests and diamond micro-hardness tester respectively. The results obtained showed that the incorporation of SnO{sub 2} in the plating bath brings an increase in corrosion resistance and mechanical properties of Zn–Al–SnO{sub 2} composite coatings. The SEM images showed a homogeneous grain structure and finer morphology of the coatings. The hardness values was found to improve with the amount of the SnO{sub 2} embedded into the Zn–Al metal deposit and effective deposition parameters.

  11. The effect of metal-rich growth conditions on the microstructure of Sc{sub x}Ga{sub 1-x}N films grown using molecular beam epitaxy

    Energy Technology Data Exchange (ETDEWEB)

    Tsui, H.C.L.; Moram, M.A. [Department of Materials, Imperial College London (United Kingdom); Goff, L.E. [Department of Materials, Imperial College London (United Kingdom); Department of Physics, University of Cambridge (United Kingdom); Barradas, N.P. [CTN - Centro de Ciencias e Tecnologias Nucleares, Instituto Superior Tecnico, Universidade de Lisboa, Bobadela LRS (Portugal); Alves, E. [IPFN - Instituto de Plasmas e Fusao Nuclear, Lisboa (Portugal); Laboratorio de Aceleradores e Tecnologias de Radiacao, Instituto Superior Tecnico, Universidade de Lisboa, Bobadela LRS (Portugal); Pereira, S. [CICECO and Department of Physics, Universidade de Aveiro (Portugal); Beere, H.E.; Farrer, I.; Nicoll, C.A.; Ritchie, D.A. [Department of Physics, University of Cambridge (United Kingdom)

    2015-12-15

    Epitaxial Sc{sub x}Ga{sub 1-x}N films with 0 ≤ x ≤ 0.50 were grown using molecular beam epitaxy under metal-rich conditions. The Sc{sub x}Ga{sub 1-x}N growth rate increased with increasing Sc flux despite the use of metal-rich growth conditions, which is attributed to the catalytic decomposition of N{sub 2} induced by the presence of Sc. Microstructural analysis showed that phase-pure wurtzite Sc{sub x}Ga{sub 1-x}N was achieved up to x = 0.26, which is significantly higher than that previously reported for nitrogen-rich conditions, indicating that the use of metal-rich conditions can help to stabilise wurtzite phase Sc{sub x}Ga{sub 1-x}N. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  12. Microstructural and superconducting properties of high current metal-organic chemical vapor deposition YBa2Cu3O7-δ coated conductor wires

    International Nuclear Information System (INIS)

    Holesinger, T G; Maiorov, B; Ugurlu, O; Civale, L; Chen, Y; Xiong, X; Xie, Y; Selvamanickam, V

    2009-01-01

    Metal-organic chemical vapor deposition (MOCVD) on flexible, ion beam assisted deposition MgO templates has been used to produce high critical current density (J c ) (Y,Sm) 1 Ba 2 Cu 3 O y (REBCO) films suitable for use in producing practical high temperature superconducting (HTS) coated conductor wires. Thick films on tape were produced with sequential additions of 0.7 μm of REBCO via a reel-to-reel progression through a custom-designed MOCVD reactor. Multi-pass processing for thick film deposition is critically dependent upon minimizing surface secondary phase formation. Critical currents (I c s) of up to 600 A/cm width (t = 2.8 μm, J c = 2.6 MA cm -2 , 77 K, self-field) were obtained in short lengths of HTS wires. These high performance MOCVD films are characterized by closely spaced (Y,Sm) 2 O 3 nanoparticle layers that may be tilted relative to the film normal and REBCO orientation. Small shifts in the angular dependence of J c in low and intermediate applied magnetic fields can be associated with the tilted nanoparticle layers. Also present in these films were YCuO 2 nanoplates aligned with the YBCO matrix (short dimension perpendicular to the film normal), threading dislocations, and oriented composite defects (OCDs). The latter structures consist of single or multiple a-axis oriented grains coated on each side with insulating (Y,Sm) 2 O 3 or CuO. The OCDs formed a connected network of insulating phases by the end of the fourth pass. Subsequent attempts at adding additional layers did not increase I c . There is an inconsistency between the measured J c and the observed microstructural degradation that occurs with each additional layer, suggesting that previously deposited layers are improving with each repeated reactor pass. These dynamic changes suggest a role for post-processing to optimize superconducting properties of as-deposited films, addressing issues associated with reproducibility and manufacturing yield.

  13. Inhomogeneous microstructural growth by irradiation

    DEFF Research Database (Denmark)

    Krishan, K.; Singh, Bachu Narain; Leffers, Torben

    1985-01-01

    In the present paper we discuss the development of heterogeneous microstructure for uniform irradiation conditions. It is shown that microstructural inhomogeneities on a scale of 0.1 μm can develop purely from kinematic considerations because of the basic structure of the rate equations used...... to describe such evolution. Two aspects of the growth of such inhomogeneities are discussed. Firstly, it is shown that a local variation in the sink densities of the various microstructural defects will tend to enhance the inhomogeneity rather than remove it. Secondly, such inhomogeneities will lead to point...... defect fluxes that result in a spatial growth of the inhomogeneous region, which will be stopped only when the microstructural density around this region becomes large. The results have important implications in the formation of denuded zones and void formation in metals....

  14. Morphology and microstructure of composite materials

    Science.gov (United States)

    Tiwari, S. N.; Srinivansan, K.

    1991-01-01

    Lightweight continuous carbon fiber based polymeric composites are currently enjoying increasing acceptance as structural materials capable of replacing metals and alloys in load bearing applications. As with most new materials, these composites are undergoing trials with several competing processing techniques aimed at cost effectively producing void free consolidations with good mechanical properties. As metallic materials have been in use for several centuries, a considerable database exists on their morphology - microstructure; and the interrelationships between structure and properties have been well documented. Numerous studies on composites have established the crucial relationship between microstructure - morphology and properties. The various microstructural and morphological features of composite materials, particularly those accompanying different processing routes, are documented.

  15. VLSI electronics microstructure science

    CERN Document Server

    1982-01-01

    VLSI Electronics: Microstructure Science, Volume 4 reviews trends for the future of very large scale integration (VLSI) electronics and the scientific base that supports its development.This book discusses the silicon-on-insulator for VLSI and VHSIC, X-ray lithography, and transient response of electron transport in GaAs using the Monte Carlo method. The technology and manufacturing of high-density magnetic-bubble memories, metallic superlattices, challenge of education for VLSI, and impact of VLSI on medical signal processing are also elaborated. This text likewise covers the impact of VLSI t

  16. Synthesis, microstructural and mechanical properties of ex situ zircon particles (ZrSiO4 reinforced Metal Matrix Composites (MMCs: a review

    Directory of Open Access Journals (Sweden)

    Satish Kumar Thandalam

    2015-07-01

    This review article details the current development on the synthesis, microstructure and mechanical properties of zircon reinforced MMCs, with specific attention on the abrasive wear behavior of the composites. This review also summarizes the work done by various research groups on zircon reinforced MMCs in achieving higher hardness and wear resistance in these composites.

  17. Report on results concerning development of supermetal technology, R and D of offshore oil production supporting system, and development of technology for aluminum-based high-anticorrosive microstructured metallic material (FY2000); Super metal no gijutsu kaihatsu seika hokokusho (2000 nendo). Kaitei sekiyu seisan shien system kenkyu kaihatsu (Aluminium kei kotaishokusei bisai kozo seigyo kinzoku zairyo gijutsu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With the purpose of developing high strength and high-anticorrosive aluminum-based material through microstructure control, R and D was conducted, with fiscal 2000 results compiled. In the research of grain refinement mechanism, molten metal rolled stock was experimentally produced in which Mg content was varied 0-2.5 mass % with Al-2.5 mass % Mn as its base. As a result, a microstructure with an average grain size of about 3 {mu}m was obtained by processing the alloy through homogenization at 550 degrees C, cold rolling by 91% and the final treatment at 350 degrees C without Mg addition. Addition of Mg increased square grain boundaries in the microstructure, raising proof stress to about 180 MPa in Al-2.5%Mn-2.5%Mg alloy. In the research of development of the machining process, a rapid heating process was performed on a typical aluminum alloy, with the effect examined, by an alloy system or a plate thickness, on the electric power used and on the temperature reached. A rapidly heated aluminum alloy plate turned to have a microstructure with equi-axed grains of a uniform size, compared with a salt bath processed material heated at the same temperature. (NEDO)

  18. Effect of Pulse Laser Welding Parameters and Filler Metal on Microstructure and Mechanical Properties of Al-4.7Mg-0.32Mn-0.21Sc-0.1Zr Alloy

    Directory of Open Access Journals (Sweden)

    Irina Loginova

    2017-12-01

    Full Text Available The effect of pulse laser welding parameters and filler metal on microstructure and mechanical properties of the new heat-treatable, wieldable, cryogenic Al-4.7Mg-0.32Mn-0.21Sc-0.1Zr alloy were investigated. The optimum parameters of pulsed laser welding were found. They were 330–340 V in voltage, 0.2–0.25 mm in pulse overlap with 12 ms duration, and 2 mm/s speed and ramp-down pulse shape. Pulsed laser welding without and with Al-5Mg filler metal led to the formation of duplex (columnar and fine grains as-cast structures with hot cracks and gas porosity as defects in the weld zone. Using Al-5Ti-1B filler metal for welding led to the formation of the fine grain structure with an average grain size of 4 ± 0.2 µm and without any weld defects. The average concentration of Mg is 2.8%; Mn, 0.2%; Zr, 0.1%; Sc, 0.15%; and Ti, 2.1% were formed in the weld. The ultimate tensile strength (UTS of the welded alloy with AlTiB was 260 MPa, which was equal to the base metal in the as-cast condition. The UTS was increased by 60 MPa after annealing at 370 °C for 6 h that was 85% of UTS of the base alloy.

  19. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), Part 2: Energy input, orientation, and location

    Energy Technology Data Exchange (ETDEWEB)

    Hrabe, Nikolas, E-mail: nhrabe@gmail.com [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States); Quinn, Timothy, E-mail: timothy.quinn@nist.gov [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States)

    2013-06-20

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing-microstructure-properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a newly developed, unique geometry to allow accurate investigation of the following intra-build processing parameters: energy input, orientation, and location. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. For a wide range of energy input (speed factor 30–40), small differences in mechanical properties (2% change in ultimate tensile strength (UTS) and 3% change in yield strength (YS)) were measured. Vertically built parts were found to have no difference in UTS or YS compared to horizontally built parts, but the percent elongation at break (% EL) was 30% lower. The difference in % EL was attributed to a different orientation of the tensile axis for horizontal and vertical parts compared to the elongated prior-β grain and microstructural texture direction in EBM Ti–6Al–4V. Orientation within the x–y plane as well as location were found to have less than 3% effect on mechanical properties, and it is possible a second order effect of thermal mass contributed to these results.

  20. Effects of annealing on the microstructure, corrosion resistance, and mechanical properties of RE{sub 65}Co{sub 25}Al{sub 10} (RE=Ce, La, Pr, Sm, and Gd) bulk metallic glasses

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Zhou [School of Materials Science and Engineering, University of Jinan, No. 336, West Road of Nan Xinzhuang, Jinan 250022 (China); Shandong Provincial Key Laboratory of Preparation and Measurement of Building Materials, University of Jinan, No. 336, West Road of Nan Xinzhuang, Jinan 250022 (China); Xing, Qi; Sun, Zhenxi; Xu, Jing; Zhao, Zhengfeng [School of Materials Science and Engineering, University of Jinan, No. 336, West Road of Nan Xinzhuang, Jinan 250022 (China); Chen, Shuying; Liaw, Peter K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Wang, Yan, E-mail: mse_wangy@ujn.edu.cn [School of Materials Science and Engineering, University of Jinan, No. 336, West Road of Nan Xinzhuang, Jinan 250022 (China); Shandong Provincial Key Laboratory of Preparation and Measurement of Building Materials, University of Jinan, No. 336, West Road of Nan Xinzhuang, Jinan 250022 (China)

    2015-02-25

    The effects of annealing on the microstructure, corrosion resistance and mechanical properties of the RE{sub 65}Co{sub 25}Al{sub 10} (RE=Ce, La, Pr, Sm, and Gd) bulk metallic glasses (BMGs) were studied. Microstructural changes are induced after annealing below the onset crystallization temperature of 484 K, resulting in the variation of thermal stability and crystallization behavior. A proper annealing enhances the corrosion resistance in 3.5 wt% NaCl solution, which can be attributed to reduction of the electrochemical activity and galvanic coupling effects in the chloride solution. Moreover, the RE-based BMG annealed at 484 K possesses the higher corrosion potential and lower corrosion current density, combined with the corrosion morphologies, which suggests the best corrosion resistance. Annealing can also obviously change the mechanical properties and fracture morphologies. It presents that free volume annihilation can cause more difficulty in the elastic atom rearrangement for the as-annealed RE-based BMGs.

  1. Microstructures and mechanical properties of aging materials

    International Nuclear Information System (INIS)

    Liaw, P.K.; Viswanathan, R.; Murty, K.L.; Simonen, E.P.; Frear, D.

    1993-01-01

    This book contains a collection of papers presented at the symposium on ''Microstructures and Mechanical Properties of Aging Materials,'' that was held in Chicago, IL. November 2-5, 1992 in conjunction with the Fall Meeting of The Minerals, Metals and Materials Society (TMS). The subjects of interest in the symposium included: (1) mechanisms of microstructural degradation, (2) effects of microstructural degradation on mechanical behavior, (3) development of life prediction methodology for in-service structural and electronic components, (4) experimental techniques to monitor degradation of microstructures and mechanical properties, and (5) effects of environment on microstructural degradation and mechanical properties. Individual papers have been processed separately for inclusion in the appropriate data bases

  2. Investigations of AB{sub 5}-type negative electrode for nickel-metal hydride cell with regard to electrochemical and microstructural characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Sumita [Department of Physics, Govt. P.G. College, Uttarkashi, Uttarakhand 249193 (India); Upadhyay, R.K. [Department of Physics, Govt. P.G. College, Rishikesh 249201 (India)

    2010-05-01

    In the present investigation, AB{sub 5}-type hydrogen storage alloys with compositions Mm{sub 0.8}La{sub 0.2}Ni{sub 3.7}Al{sub 0.38}Co{sub 0.3}Mn{sub 0.5}Mo{sub 0.02} and Mm{sub 0.75}Ti{sub 0.05}La{sub 0.2}Ni{sub 3.7}Al{sub 0.38}Co{sub 0.3}Mn{sub 0.5}Mo{sub 0.02} are synthesized by radio-frequency induction melting. The electrochemical properties are studied through the measurements of discharge capacity, activation process, rate capability, self-discharge rate and cyclic stability of both the electrodes. Pressure-composition isotherms are plotted by converting the electrode potential into the hydrogen pressure following the Nernst equation. The structural and microstructural characterizations are performed by means of X-ray diffraction phase analysis and scanning electron microscopy of as-fabricated and electrochemically tested electrodes. An attempt is made to correlate the observed electrochemical properties with the structural-microstructural characteristics. (author)

  3. Application of a Microstructure-Based ISV Plasticity Damage Model to Study Penetration Mechanics of Metals and Validation through Penetration Study of Aluminum

    Directory of Open Access Journals (Sweden)

    Yangqing Dou

    2017-01-01

    Full Text Available A developed microstructure-based internal state variable (ISV plasticity damage model is for the first time used for simulating penetration mechanics of aluminum to find out its penetration properties. The ISV damage model tries to explain the interplay between physics at different length scales that governs the failure and damage mechanisms of materials by linking the macroscopic failure and damage behavior of the materials with their micromechanical performance, such as void nucleation, growth, and coalescence. Within the continuum modeling framework, microstructural features of materials are represented using a set of ISVs, and rate equations are employed to depict damage history and evolution of the materials. For experimental calibration of this damage model, compression, tension, and torsion straining conditions are considered to distinguish damage evolutions under different stress states. To demonstrate the reliability of the presented ISV model, that model is applied for studying penetration mechanics of aluminum and the numerical results are validated by comparing with simulation results yielded from the Johnson-Cook model as well as analytical results calculated from an existing theoretical model.

  4. Metal (Ag/Ti)-Containing Hydrogenated Amorphous Carbon Nanocomposite Films with Enhanced Nanoscratch Resistance: Hybrid PECVD/PVD System and Microstructural Characteristics.

    Science.gov (United States)

    Constantinou, Marios; Nikolaou, Petros; Koutsokeras, Loukas; Avgeropoulos, Apostolos; Moschovas, Dimitrios; Varotsis, Constantinos; Patsalas, Panos; Kelires, Pantelis; Constantinides, Georgios

    2018-03-30

    This study aimed to develop hydrogenated amorphous carbon thin films with embedded metallic nanoparticles (a-C:H:Me) of controlled size and concentration. Towards this end, a novel hybrid deposition system is presented that uses a combination of Plasma Enhanced Chemical Vapor Deposition (PECVD) and Physical Vapor Deposition (PVD) technologies. The a-C:H matrix was deposited through the acceleration of carbon ions generated through a radio-frequency (RF) plasma source by cracking methane, whereas metallic nanoparticles were generated and deposited using terminated gas condensation (TGC) technology. The resulting material was a hydrogenated amorphous carbon film with controlled physical properties and evenly dispersed metallic nanoparticles (here Ag or Ti). The physical, chemical, morphological and mechanical characteristics of the films were investigated through X-ray reflectivity (XRR), Raman spectroscopy, Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM), Transmission Electron Microscopy (TEM) and nanoscratch testing. The resulting amorphous carbon metal nanocomposite films (a-C:H:Ag and a-C:H:Ti) exhibited enhanced nanoscratch resistance (up to +50%) and low values of friction coefficient (<0.05), properties desirable for protective coatings and/or solid lubricant applications. The ability to form nanocomposite structures with tunable coating performance by potentially controlling the carbon bonding, hydrogen content, and the type/size/percent of metallic nanoparticles opens new avenues for a broad range of applications in which mechanical, physical, biological and/or combinatorial properties are required.

  5. Metal (Ag/Ti-Containing Hydrogenated Amorphous Carbon Nanocomposite Films with Enhanced Nanoscratch Resistance: Hybrid PECVD/PVD System and Microstructural Characteristics

    Directory of Open Access Journals (Sweden)

    Marios Constantinou

    2018-03-01

    Full Text Available This study aimed to develop hydrogenated amorphous carbon thin films with embedded metallic nanoparticles (a–C:H:Me of controlled size and concentration. Towards this end, a novel hybrid deposition system is presented that uses a combination of Plasma Enhanced Chemical Vapor Deposition (PECVD and Physical Vapor Deposition (PVD technologies. The a–C:H matrix was deposited through the acceleration of carbon ions generated through a radio-frequency (RF plasma source by cracking methane, whereas metallic nanoparticles were generated and deposited using terminated gas condensation (TGC technology. The resulting material was a hydrogenated amorphous carbon film with controlled physical properties and evenly dispersed metallic nanoparticles (here Ag or Ti. The physical, chemical, morphological and mechanical characteristics of the films were investigated through X-ray reflectivity (XRR, Raman spectroscopy, Scanning Electron Microscopy (SEM, Atomic Force Microscopy (AFM, Transmission Electron Microscopy (TEM and nanoscratch testing. The resulting amorphous carbon metal nanocomposite films (a–C:H:Ag and a–C:H:Ti exhibited enhanced nanoscratch resistance (up to +50% and low values of friction coefficient (<0.05, properties desirable for protective coatings and/or solid lubricant applications. The ability to form nanocomposite structures with tunable coating performance by potentially controlling the carbon bonding, hydrogen content, and the type/size/percent of metallic nanoparticles opens new avenues for a broad range of applications in which mechanical, physical, biological and/or combinatorial properties are required.

  6. Study of microstructure and mechanical properties of ceramics composites alumina-zirconia reinforced with yttria for inert coating of metal matrices used in the petroleum industry

    International Nuclear Information System (INIS)

    Pontual, J.O.; Silva, N.D.G.; Ferreira, R.A.S.; Yadava, Y.P.

    2014-01-01

    The storage and transportation of crude oil is complicated due to the hostile environment provided by this. Under these conditions, it is imperative to search for alternative solutions, using an inert coating to protect from corrosion caused by crude oil. In this work, alumina-zirconia ceramic composites with 5-20%w zirconia and 1 - 2%w yttria were produced through thermomechanical process. The structural and microstructural characterization of the sintered material was carried out by X-ray diffraction and scanning electron microscopy. Mechanical properties were analyzed by Vickers hardness tests. Currently, the pads are submerged in crude oil and after 30-60 days will be removed and sent for stability test.(author)

  7. Interfacial microstructure and mechanical property of Ti6Al4V/A6061 dissimilar joint by direct laser brazing without filler metal and groove

    International Nuclear Information System (INIS)

    Song, Zhihua; Nakata, Kazuhiro; Wu, Aiping; Liao, Jinsun

    2013-01-01

    Laser brazing of Ti6Al4V and A6061-T6 alloys with 2 mm thickness was conducted by focusing laser beam on aluminum alloy side, and the effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. Laser offset has a great influence on the thickness of interfacial intermetallic compound (IMC) layer and the mechanical property of joint. The thickness of interfacial IMC layer is less than 500 nm, and the average tensile strength of the joint reaches 64% of aluminum base material strength, when suitable welding conditions are used. The interfacial IMC is TiAl 3 . The formation of interfacial IMC layer and its effect on mechanical property of the joint are discussed in the present study.

  8. STRUCTURAL INTERACTIONS OF HYDROGEN WITH BULK AMORPHOUS MICROSTRUCTURES IN METALLIC SYSTEMS UNDERSTANDING THE ROLE OF PARTIAL CRYSTALLINITY ON PERMEATION AND EMBRITTLEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, Kyle; Fox, Elise; Korinko, Paul; Adams, Thad

    2010-05-10

    The development of metallic glasses in bulk form has led to a resurgence of interest into the utilization of these materials for a variety of applications. A potentially exciting application for these bulk metallic glass (BMG) materials is their use as composite membranes to replace high cost Pd/Pd-alloy membranes for enhanced gas separation processes. One of the major drawbacks to the industrial use of Pd/Pd-alloy membranes is that during cycling above and below a critical temperature an irreversible change takes place in the palladium lattice structure which can result in significant damage to the membrane. Furthermore, the cost associated with Pd-based membranes is a potential detractor for their continued use and BMG alloys offer a potentially attractive alternative. Several BMG alloys have been shown to possess high permeation rates, comparable to those measured for pure Pd metal. In addition, high strength and toughness when either in-situ or ex-situ second phase dispersoids are present. Both of these properties, high permeation and high strength/toughness, potentially make these materials attractive for gas separation membranes that could resist hydrogen 'embrittlement'. However, a fundamental understanding of the relationship between partially crystalline 'structure'/devitrification and permeation/embrittlement in these BMG materials is required in order to determine the operating window for separation membranes and provide additional input to the material synthesis community for improved alloy design. This project aims to fill the knowledge gap regarding the impact of crystallization on the permeation properties of metallic glass materials. The objectives of this study are to (i) determine the crystallization behavior in different gas environments of Fe and Zr based commercially available bulk metallic glass and (ii) quantify the effects of partial crystallinity on the hydrogen permeation properties of these metallic glass membranes.

  9. Comparative Analysis of Properties and Microstructure of the Plastically Deformed Alloy Inconel®718, Manufactured by Plastic Working and Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Żaba K.

    2016-03-01

    Full Text Available Nickel superalloys as Inconel® are materials widely used in the aerospace industry among others for diffusers, combustion chamber, shells of gas generators and other. In most cases, manufacturing process of those parts are used metal strips, produced by conventional plastic processing techniques, and thus by hot or cold rolling. An alternative technology allowing for manufacturing components for jet engines is the technique of 3D printing (additive manufacturing, and most of all Direct Metal Laser Sintering, which is one of the latest achievement in field of additive technologies.

  10. Influence of the composition and microstructure on the mechanical properties of single pass weld metal obtained with two-run multipower submerged arc welding of 35 MM Fe 510 quality steels

    International Nuclear Information System (INIS)

    Berkhout, C.F.; Sipkes, M.P.

    1977-01-01

    For three 35 mm Fe 510 quality steels (with and without niobium) experiments have been carried out to establish a relationship between composition, microstructure and mechanical properties of weldmetal obtained with two-run multipower submerged arc welding. The most striking aspects are summarized in the following. The weldmental composition can influence the toughness both, directly by matrix alloying or indirectly through the grainsize and constituents of the microstructure such as the perlite-cementite and martensite fraction. In the range of compositions investigated Mn for instance has a beneficial, while Nb and N have a detrimental effect on notch toughness. For nitrogen the concentration in the weldmetal is determined by the type of weldingflux used. The unfavourable effect of Nb in the weldmetal depends mainly on the Nb content of the plate material (dilution effect). Niobium introduced by the flux is not active and in all probability only present as non metallic inclusions. Remarkable is the strong interaction found between Nb and N. The influence of Nb decreases when the N content of the weldmetal increases. This effect may probably also be an explanation for the great differences in the interpretation of the influence of Nb on weldmetal ductility as mentioned in the literature. A change in the concentration of these elements does not have any influence on the grainsize of the weldmetal. The influence of Mo is quite remarkable. In the first place it has a grain-refining effect, which strongly predominates its detrimental effect in promoting the martensite formation. From quantitative measurements it also appears that Mo reduces the amount of perlite in the weldmetal and suppresses entirely the influence of Mn on the Charpy-V transition temperature and the uppershelf-energy level

  11. Final Report for Grant of Properties of Magnetic Multilayer and Microstructures

    National Research Council Canada - National Science Library

    Camley, R

    2002-01-01

    ...) Microwave Response of Microstructures Filters and Phase Shifters. Here we looked at exchange-spring systems, mictrostrip and coplanar notch filters and phase shifters using metallic ferromagnets. 3...

  12. Investigation on the effect of Friction Stir Processing Parameters on Micro-structure and Micro-hardness of Rice Husk Ash reinforced Al6061 Metal Matrix Composites

    Science.gov (United States)

    Fatchurrohman, N.; Farhana, N.; Marini, C. D.

    2018-03-01

    Friction stir processing (FSP) is an alternative way to produce the surface composites of aluminium alloy in order to modify the microstructure and improve the mechanical properties. In this experiment, Al6061 aluminium alloy has been chosen to be used as the matrix base plate for the FSP. Al606 has potential for the use in advanced application but it has low wear resistance. While, the reinforced used was rice husk ash (RHA) in order to produce surface composites which increased the micro hardness of the plate composites. The Al6061 was stirred individually and with 5 weight % of RHA at three different tool rotational speeds of 800 rpm, 1000 rpm and 1200 rpm. After running the FSP, the result in the distribution of particles and the micro hardness of the specimens were identified. The result showed that Al6061 plate with the existing 5 weight % of RHA reinforced at the highest of tool rotational speeds of 1200rpm has the best distribution of particles and the highest result in average of micro hardness with 80Hv.

  13. Effect of thermal annealing on the microstructures and photocatalytic performance of silver orthophosphate: The synergistic mechanism of Ag vacancies and metallic Ag

    International Nuclear Information System (INIS)

    Yan, Tingjiang; Guan, Wenfei; Xiao, Ying; Tian, Jun; Qiao, Zheng; Zhai, Huishan; Li, Wenjuan; You, Jinmao

    2017-01-01

    Highlights: • Ag_3PO_4 was initially prepared via ion-exchange reaction and then annealed in air. • Thermal annealing also resulted in the formation of metallic Ag and Ag vacancies. • The annealed samples exhibited superior activity to the pristine sample. • Both Ag vacancies and metallic Ag contributed to the high activity. - Abstract: In this work, a simple thermal annealing route has been developed to improve the photocatalytic performance of silver orthophosphate (Ag_3PO_4) photocatalyst toward organic pollutants degradation under visible light irradiation. The experimental results indicated that thermal treatment of Ag_3PO_4 led to an obvious lattice shift towards right and significantly narrowed band gap energies due to the formation of Ag vacancies and metallic Ag during Ag_3PO_4 decomposition. These structural variations notably affected the photocatalytic performance of Ag_3PO_4 photocatalysts. The activity of the annealed samples was found to be significantly enhanced toward the degradation of MO dye. The highest activity was observed over the sample annealed at 400 °C, which exceeded that of pristine Ag_3PO_4 by a factor of about 21 times. By means of photoluminescence spectroscopy and photoelectrochemical measurements, we propose that the enormous enhancement in activity was mainly attributed to the efficient separation of photogenerated electrons and holes driven by the synergistic effect of Ag vacancies and metallic Ag. The strong interaction between annealed particles also inhibited the dissolution of Ag"+ from Ag_3PO_4 into aqueous solution, contributing to an improved photocatalytic stability. The strategy presented here provides an ideal platform for the design of other highly efficient and stable Ag-based photocatalysts for broad applications in the field of photocatalysis.

  14. Microstructure and properties of nickel base superalloy joints brazed with Ni-Cr-Co-B and BNi-1a filler metals

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, H. [Beijing Univ. of Aeronautics and Astronautics (China); Liu, W. [Dalian Railway Inst. (China). Welding Div.

    1995-12-31

    In this study, the kind and compositions of brittle phases formed in joints of a nickel-base superalloy brazed with the Ni-Cr-Co-B and BNi-1a (Ni-Cr-B-Si) filler metals were investigated. Their brittle-phase-free maximum brazing clearances (MBC) were characterized in dependence on the brazing conditions. The improvement on joint structures by post-braze heat treatment was also examined. (orig./MM)

  15. Quantitative characterization of microstructure of pure copper processed by ECAP

    Czech Academy of Sciences Publication Activity Database

    Šedivý, O.; Beneš, V.; Ponížil, P.; Král, Petr; Sklenička, Václav

    2013-01-01

    Roč. 32, č. 2 (2013), s. 65-75 ISSN 1580-3139 Institutional support: RVO:68081723 Keywords : electron backscatter diffraction * ultrafine-grained metals * microstructure * microstructure characterization * grain boundaries Subject RIV: BB - Applied Statistics, Operational Research Impact factor: 0.697, year: 2013

  16. Stress, microstructure and evolution under ion irradiation in thin films grown by ion beam sputtering: modelling and application to interfacial effects in metallic multilayers

    International Nuclear Information System (INIS)

    Debelle, A.

    2006-09-01

    We have investigated the formation of the interfacial chemical mixing in Mo/Ni multilayers, and particularly the influence of ballistic effects during the growth. For this purpose, hetero-epitaxial b.c.c./f.c.c. Mo(110)/Ni(111) multilayers were grown by two deposition methods: thermal evaporation and direct ion beam sputtering. As a preliminary, an accurate description of the stress state in pure sputtered Mo thin films was required. Microstructural and stress state analyses were essentially carried out by X-ray diffraction, and ion irradiation was used as a powerful tool to control the stress level. We showed that thermal evaporated thin films exhibit a weak tensile growth stress (∼ 0.6 GPa) that can be accounted for by the grain boundary relaxation model, whereas sputtered thin films develop large compressive growth stress (- 2 to - 4 GPa). This latter results from the bombardment of the growing film by the energetic particles involved during the sputtering process (atomic peening phenomenon), which induces the formation of defects in the layers, generating volume distortions. We thus developed a stress model that includes a hydrostatic stress component to account for these volume strains. This model allowed us to determine the 'unstressed and free of defects lattice parameter' a 0 , solely linked to chemical effects. For epitaxial Mo layers, it was possible to separate coherency stress from growth stress due to their distinct kinetic evolution during ion irradiation. Therefore, the stress analysis enabled us to determine the a 0 values in Mo sub-layers of Mo/Ni superlattices. A tendency to the formation of an interfacial alloy is observed independently of the growth conditions, which suggests that thermodynamic forces favour the exchange mechanism. However, the extent of the intermixing effect is clearly enhanced by ballistic effects. (author)

  17. The effect of sheet processing on the microstructure, tensile, and creep behavior of INCONEL alloy 718

    Science.gov (United States)

    Boehlert, C. J.; Dickmann, D. S.; Eisinger, Ny. N. C.

    2006-01-01

    The grain size, grain boundary character distribution (GBCD), creep, and tensile behavior of INCONEL alloy 718 (IN 718) were characterized to identify processing-microstructure-property relationships. The alloy was sequentially cold rolled (CR) to 0, 10, 20, 30, 40, 60, and 80 pct followed by annealing at temperatures between 954 °C and 1050 °C and the traditional aging schedule used for this alloy. In addition, this alloy can be superplastically formed (IN 718SPF) to a significantly finer grain size and the corresponding microstructure and mechanical behavior were evaluated. The creep behavior was evaluated in the applied stress (σ a ) range of 300 to 758 MPa and the temperature range of 638 °C to 670 °C. Constant-load tensile creep experiments were used to measure the values of the steady-state creep rate and the consecutive load reduction method was used to determine the values of backstress (σ0). The values for the effective stress exponent and activation energy suggested that the transition between the rate-controlling creep mechanisms was dependent on effective stresses (σ e =σ a σ0) and the transition occurred at σ e ≅ 135 MPa. The 10 to 40 pct CR samples exhibited the greatest 650 °C strength, while IN 718SPF exhibited the greatest room-temperature (RT) tensile strength (>1550 MPa) and ductility (ɛ f >16 pct). After the 954 °C annealing treatment, the 20 pct CR and 30 pct CR microstructures exhibited the most attractive combination of elevated-temperature tensile and creep strength, while the most severely cold-rolled materials exhibited the poorest elevated-temperature properties. After the 1050 °C annealing treatment, the IN 718SPF material exhibited the greatest backstress and best creep resistance. Electron backscattered diffraction was performed to identify the GBCD as a function of CR and annealing. The data indicated that annealing above 1010 °C increased the grain size and resulted in a greater fraction of twin boundaries, which in

  18. Synthesis-microstructure-performance relationship of layered transition metal oxides as cathode for rechargeable sodium batteries prepared by high-temperature calcination.

    Science.gov (United States)

    Xie, Man; Luo, Rui; Lu, Jun; Chen, Renjie; Wu, Feng; Wang, Xiaoming; Zhan, Chun; Wu, Huiming; Albishri, Hassan M; Al-Bogami, Abdullah S; El-Hady, Deia Abd; Amine, Khalil

    2014-10-08

    Research on sodium batteries has made a comeback because of concern regarding the limited resources and cost of lithium for Li-ion batteries. From the standpoint of electrochemistry and economics, Mn- or Fe-based layered transition metal oxides should be the most suitable cathode candidates for affordable sodium batteries. Herein, this paper reports a novel cathode material, layered Na1+x(Fey/2Niy/2Mn1-y)1-xO2 (x = 0.1-0.5), synthesized through a facile coprecipitation process combined with subsequent calcination. For such cathode material calcined at 800 °C for 20 h, the Na/Na1+x(Fey/2Niy/2Mn1-y)1-xO2 (x = 0.4) electrode exhibited a good capacity of 99.1 mAh g(-1) (cycled at 1.5-4.0 V) and capacity retention over 87% after 50 cycles. Optimization of this material would make layered transition metal oxides a strong candidate for the Na-ion battery cathode.

  19. Correlation between microstructure and internal friction in a Zr41.2-Ti13.8-Cu12.5-Ni8- Be22.5-Fe2 bulk metallic glass

    International Nuclear Information System (INIS)

    Wang, Q.; Pelletier, J.M.; Da Dong, Y.; Ji, Y.F.; Xiu, H.

    2004-01-01

    The microstructural evolution in a Zr-Ti-Cu-Ni-Be-Fe bulk metallic glass (BMG) has been investigated by measurements of dynamical shear modulus and internal friction combined with other analytical methods such as differential scanning calorimetry (DSC), X-ray diffraction (XRD) and high resolution transmission electron microscopy (TEM). When heated from room temperature up to 873 K, the as-received BMG exhibits an exponential increase in internal friction accompanying the strong decrease of storage modulus and the presence of the first loss modulus peak during the dynamic glass transition, which can be well described using quasi-point defect model. The correlative changes of the mechanical response at higher temperature are associated with the crystallisation process of the supercooled liquid phase, which occurs in four different stages. It is shown that the main crystallisation process is completed in the first two stages. With further increasing temperature, the remaining amorphous phases crystallise and/or the metastable crystalline phases are transformed into the stable ones. Isothermal annealing were also performed at temperatures in the supercooled liquid region far below the onset temperature of the crystallisation process (T x ). Their influence on microstucture and internal friction behaviour of the BMG is also presented in this paper. The most striking result is that the internal friction is very sensitive to the local atomic short range ordering induced by the preheating treatment

  20. Bilaterally Microstructured Thin Polydimethylsiloxane Film Production

    DEFF Research Database (Denmark)

    Vudayagiri, Sindhu; Yu, Liyun; Hassouneh, Suzan Sager

    2015-01-01

    Thin PDMS films with complex microstructures are used in the manufacturing of dielectric electro active polymer (DEAP) actuators, sensors and generators, to protect the metal electrode from large strains and to assure controlled actuation. The current manufacturing process at Danfoss Polypower A/...

  1. Microstructure and nanomechanical properties of single stalks from diatom Didymosphenia geminata and their change due to adsorption of selected metal ions.

    Science.gov (United States)

    Zgłobicka, Izabela; Chlanda, Adrian; Woźniak, Michał; Łojkowski, Maciej; Szoszkiewicz, Robert; Mazurkiewicz-Pawlicka, Marta; Święszkowski, Wojciech; Wyroba, Elżbieta; Kurzydłowski, Krzysztof J

    2017-08-01

    We present topographical and nanomechanical characterization of single Didymosphenia geminata stalk. We compared the samples before and after adsorption of metal ions from freshwater samples. Transmission electron microscopy studies of single stalk cross-sections have shown three distinct layers and an additional thin extra coat on the external layer (called "EL"). Using scanning electron microscopy and atomic force microscopy (AFM), we found that topography of single stalks after ionic adsorption differed significantly from topography of pristine stalks. AFM nanoindentation studies in ambient conditions yielded elastic moduli of 214 ± 170 MPa for pristine stalks and 294 ± 108 MPa for stalks after ionic adsorption. Statistical tests showed that those results were significantly different. We conducted only preliminary comparisons between ionic adsorption of several stalks in air and in water. While the stalks with ions were on average stiffer than the pristine stalks in air, they became more compliant than the pristine stalks in water. We also heated the stalks and detected EL softening at 50°C ± 15°C. AFM nanoindentation in air on the softened samples yielded elastic moduli of 26 ± 9 MPa for pristine samples and 43 ± 22 MPa for stalks with absorbed metal ions. Substantial decrease of the EL elastic moduli after heating was expected. Significantly different elastic moduli for the samples after ionic adsorption in both cases (i.e., for heated and nonheated samples), as well as behavior of the stalks immersed in water, point to permanent structural EL changes due to ions. © 2017 Phycological Society of America.

  2. Effect of Metal Ion Etching on the Tribological, Mechanical and Microstructural Properties of TiN-COATED d2 Tool Steel Using Cae Pvd Technique

    Science.gov (United States)

    Ali, Mubarak; Hamzah, Esah Binti; Hj. Mohd Toff, Mohd Radzi

    A study has been made on TiN coatings deposited on D2 tool steel substrates by using commercially available cathodic arc evaporation, physical vapor deposition technique. The goal of this work is to determine the usefulness of TiN coatings in order to improve the micro-Vickers hardness, coefficient of friction and surface roughness of TiN coating deposited on tool steel, which is vastly use in tool industry for various applications. A pin-on-disc test was carried out to study the coefficient of friction versus sliding distance of TiN coating at various ion etching rates. The tribo-test showed that the minimum value recorded for friction coefficient was 0.386 and 0.472 with standard deviation of 0.056 and 0.036 for the coatings deposited at zero and 16 min ion etching. The differences in friction coefficient and surface roughness was mainly associated with the macrodroplets, which was produced during etching stage. The coating deposited for 16 min metal ion etching showed the maximum hardness, i.e., about five times higher than uncoated one and 1.24 times to the coating deposited at zero ion etching. After friction test, the wear track was observed by using field emission scanning electron microscope. The coating deposited for zero ion etching showed small amounts of macrodroplets as compared to the coating deposited for 16 min ion etching. The elemental composition on the wear scar were investigated by means of energy dispersive X-ray, indicate no further TiN coating on wear track. A considerable improvement in TiN coatings was recorded as a function of various ion etching rates.

  3. The influence of CeO2 on the microstructure and electrical behaviour of ZnO-Bi2O3 based varistors

    International Nuclear Information System (INIS)

    Lei Ming; Li Shengtao; Jiao Xiaodong; Li Jianying; Alim, Mohammad A

    2004-01-01

    The processing-microstructure-property relations have been studied in order to understand the role of the addition of CeO 2 (up to 0.9 mole%) in the ZnO-Bi 2 O 3 based varistor recipe. The microstructural investigation suggests that CeO 2 is segregated at the corners of the ZnO grains in addition to the existence of the Zn 7 Sb 2 O 12 spinel phase. However, the α -spinel phase was observed instead of the β -spinel phase that is usually found in most commercial and laboratory ZnO-Bi 2 O 3 based varistors. The α -spinel phase is more stable than the β -spinel phase and does not transform to the pyrochlore phase during the cooling process. The most significant effect of the CeO 2 particles is the ZnO grain refinement owing to the pinning effect of the grain growth. The average grain size decreases from 7.8 to 5.7 μm when compared to the 0.9 mole% CeO 2 -added sample against the CeO 2 -free sample. This grain refinement results in a significantly enhanced breakdown field when compared to the CeO 2 -free sample. The coefficient of nonlinearity of the current-voltage (I-V) characteristics is found to be nearly identical for the CeO 2 added varistor materials. However, when a slower cooling cycle (1 deg. C min -1 instead of 4 deg. C min -1 ) is used in the sintering process, these varistor materials exhibited a high nonlinear coefficient (α = 29 ± 5) as extracted from the I-V behaviour

  4. Thermal stability and microstructure of GMR-systems consisting of thin metallic films; Thermische Stabilitaet und Mikrostruktur von GMR-Systemen aus duennen metallischen Filmen

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, Joerg

    2007-08-31

    In this work the short-term and long-term stability of the nanoscale metallic multilayers at elevated temperatures is studied. Reasons and mechanisms for breakdown of the GMR-effect have been analyzed by different physical methods. The multilayered samples investigated in this work exhibit a GMR effect of GMR (alloy)=20.7 % which is significantly smaller than the effect of the standard system with pure Cu interlayers (GMR(Cu)=25.2 %). For protection against oxidation during the use a passivation coating consisting of SiO{sub 2} and Si{sub 3}N{sub 4} has been deposited by the means of plasma CVD. Typical parameters for this process are times of t{sub short-term}=1 h in the temperature range of 200 C

  5. Microstructure and properties of pipeline steel with a ferrite/martensite dual-phase microstructure

    International Nuclear Information System (INIS)

    Li Rutao; Zuo Xiurong; Hu Yueyue; Wang Zhenwei; Hu, Dingxu

    2011-01-01

    In order to satisfy the transportation of the crude oil and gas in severe environmental conditions, a ferrite/martensite dual-phase pipeline steel has been developed. After a forming process and double submerged arc welding, the microstructure of the base metal, heat affected zone and weld metal was characterized using scanning electron microscopy and transmission electron microscopy. The pipe showed good deformability and an excellent combination of high strength and toughness, which is suitable for a pipeline subjected to the progressive and abrupt ground movement. The base metal having a ferrite/martensite dual-phase microstructure exhibited excellent mechanical properties in terms of uniform elongation of 7.5%, yield ratio of 0.78, strain hardening exponent of 0.145, an impact energy of 286 J at - 10 deg. C and a shear area of 98% at 0 deg. C in the drop weight tear test. The tensile strength and impact energy of the weld metal didn't significantly reduce, because of the intragranularly nucleated acicular ferrites microstructure, leading to high strength and toughness in weld metal. The heat affected zone contained complete quenching zone and incomplete quenching zone, which exhibited excellent low temperature toughness of 239 J at - 10 deg. C. - Research Highlights: →The pipe with ferrite/martensite microstructure shows high deformability. →The base metal of the pipe consists of ferrite and martensite. →Heat affected zone shows excellent low temperature toughness. →Weld metal mainly consists of intragranularly nucleated acicular ferrites. →Weld metal shows excellent low temperature toughness and high strength.

  6. TEM observations of HT-9 as-welded weldment microstructures

    International Nuclear Information System (INIS)

    Foulds, J.R.; Lechtenberg, T.A.

    1984-01-01

    TEM studies of different locations in an HT-9 weldment indicated delta-ferrite (delta) occurrence, M 23 C 6 precipitation at delta-martensite interfaces, fine carbide precipitation at prior austenite grain boundaries, and martensite lath and lath packet size to be the distinguishable microstructure features observed. Furthermore, retained austenite films were observed in the weld metal and the HAZ adjacent to the weld metal that reached the highest temperature during joining. The microstructures correlate well with the observed room temperature microhardness except for the fusion boundary in weld metal which exhibited a hardness drop and an unexpected minimum amount of delta-ferrite

  7. Voronoi diagram and microstructure of weldment

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jung Ho [Chungbuk National University, Cheongju (Korea, Republic of)

    2015-01-15

    Voronoi diagram, one of the well-known space decomposition algorithms has been applied to express the microstructure of a weldment for the first time due to the superficial analogy between a Voronoi cell and a metal's grain. The area of the Voronoi cells can be controlled by location and the number of the seed points. This can be correlated to the grain size in the microstructure and the number of nuclei formed. The feasibility of representing coarse and fine grain structures were tested through Voronoi diagrams and it is applied to expression of cross-sectional bead shape of a typical laser welding. As result, it successfully described coarsened grain size of heat affected zone and columnar crystals in fusion zone. Although Voronoi diagram showed potential as a microstructure prediction tool through this feasible trial but direct correlation control variable of Voronoi diagram to solidification process parameter is still remained as further works.

  8. Micro Structure and Hardness Analysis of Brass Metal Welded

    Science.gov (United States)

    Lukman Faris, N.; Muljadi; Djuhana

    2018-01-01

    Brass metals are widely used for plumbing fittings. High tensile brasses are more highly alloyed and find uses in marine engineering. The welding of brass metal has been done by using electrical weld machine (SMAW). The microstructure of brass metal welded was observed by optical microscope. The result can see that the microstructure has been changed due to heat from welding. The microstructure of original brass metal is seen a fine laminar stucture, but the microstructure at HAZ appears bigger grains and some area at HAZ is seen coarser microstructure. The microstructure at weld zone can be seen that it was found some of agglomeration of materials from reaction between brass metal and electrode coating wire. According the hardness measurement, it is found highest hardness value about 301.92 HV at weld zone, and hardness value at base metal is 177.84 HV

  9. Additive manufacturing of metals

    International Nuclear Information System (INIS)

    Herzog, Dirk; Seyda, Vanessa; Wycisk, Eric; Emmelmann, Claus

    2016-01-01

    Additive Manufacturing (AM), the layer-by layer build-up of parts, has lately become an option for serial production. Today, several metallic materials including the important engineering materials steel, aluminium and titanium may be processed to full dense parts with outstanding properties. In this context, the present overview article describes the complex relationship between AM processes, microstructure and resulting properties for metals. It explains the fundamentals of Laser Beam Melting, Electron Beam Melting and Laser Metal Deposition, and introduces the commercially available materials for the different processes. Thereafter, typical microstructures for additively manufactured steel, aluminium and titanium are presented. Special attention is paid to AM specific grain structures, resulting from the complex thermal cycle and high cooling rates. The properties evolving as a consequence of the microstructure are elaborated under static and dynamic loading. According to these properties, typical applications are presented for the materials and methods for conclusion.

  10. The microstructural origin of work hardening stages

    DEFF Research Database (Denmark)

    Hughes, D. A.; Hansen, N.

    2018-01-01

    The strain evolution of the flow stress and work hardening rate in stages III and IV is explored by utilizing a fully described deformation microstructure. Extensive measurements by transmission electron microscopy reveal a hierarchical subdivision of grains by low angle incidental dislocation...... addition of the classical Taylor and Hall-Petch formulations. Model predictions agree closely with experimental values of flow stress and work hardening rate in stages III and IV. Strong connections between the evolutionary stages of the deformation microstructure and work hardening rates create a new...... (modern) basis for the classic problem of work hardening in metals and alloys. These connections lead the way for the future development of ultra high strength ductile metals produced via plastic deformation.(c) 2018 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

  11. Microstructural and superconducting properties of high current metal-organic chemical vapor deposition YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} coated conductor wires

    Energy Technology Data Exchange (ETDEWEB)

    Holesinger, T G; Maiorov, B; Ugurlu, O; Civale, L [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Chen, Y; Xiong, X; Xie, Y; Selvamanickam, V [SuperPower, Inc., Schenectady, NY 12304 (United States)

    2009-04-15

    Metal-organic chemical vapor deposition (MOCVD) on flexible, ion beam assisted deposition MgO templates has been used to produce high critical current density (J{sub c}) (Y,Sm){sub 1}Ba{sub 2}Cu{sub 3}O{sub y} (REBCO) films suitable for use in producing practical high temperature superconducting (HTS) coated conductor wires. Thick films on tape were produced with sequential additions of 0.7 {mu}m of REBCO via a reel-to-reel progression through a custom-designed MOCVD reactor. Multi-pass processing for thick film deposition is critically dependent upon minimizing surface secondary phase formation. Critical currents (I{sub c}s) of up to 600 A/cm width (t = 2.8 {mu}m, J{sub c} = 2.6 MA cm{sup -2}, 77 K, self-field) were obtained in short lengths of HTS wires. These high performance MOCVD films are characterized by closely spaced (Y,Sm){sub 2}O{sub 3} nanoparticle layers that may be tilted relative to the film normal and REBCO orientation. Small shifts in the angular dependence of J{sub c} in low and intermediate applied magnetic fields can be associated with the tilted nanoparticle layers. Also present in these films were YCuO{sub 2} nanoplates aligned with the YBCO matrix (short dimension perpendicular to the film normal), threading dislocations, and oriented composite defects (OCDs). The latter structures consist of single or multiple a-axis oriented grains coated on each side with insulating (Y,Sm){sub 2}O{sub 3} or CuO. The OCDs formed a connected network of insulating phases by the end of the fourth pass. Subsequent attempts at adding additional layers did not increase I{sub c}. There is an inconsistency between the measured J{sub c} and the observed microstructural degradation that occurs with each additional layer, suggesting that previously deposited layers are improving with each repeated reactor pass. These dynamic changes suggest a role for post-processing to optimize superconducting properties of as-deposited films, addressing issues associated with

  12. Innovative microstructures in ThO2-UO2 system

    International Nuclear Information System (INIS)

    Kutty, T.R.G.; Sengupta, A.K.; Majumdar, S.; Sah, D.N.; Kamath, H.S.

    2005-01-01

    The basic properties that really matter to the nuclear scientists are those that have greatest influence on microstructure: crystal structure, defects concentration and phase stability. The role of microstructure and crystal defects in determining the engineering properties are always acknowledged. Microstructure of nuclear fuels controls the in-pile fuel behavior like fission gas release, plasticity, in-pile creep and swelling. Conventional nuclear ceramic fabrication process consists of a number of stages, including calcination, milling, incorporating additives, pressing, drying and densification. Since each of these steps affects the microstructure of fuel pellets they must all be understood and a more holistic approach is required when processing nuclear ceramics compared to metals and polymers. It is possible to obtain a wide range of microstructures for ThO 2 -UO 2 system if a proper fabrication route is chosen. It is possible to tailor microstructure as per our requirement so that an improved behaviour during irradiation is expected. The improvement in plasticity and fission gas release can be attained by modifying the microstructure during fabrication. This paper deals with fabrication of ThO 2 -UO 2 pellets of varying U content and its characterization with the help of optical microscopy, XRD, SEM and EPMA. The microstructures are characterized in terms grain size, pore size and its distribution and homogeneity of uranium. (author)

  13. Microstructures of friction surfaced coatings. A TEM study

    International Nuclear Information System (INIS)

    Akram, Javed; Kalvala, Prasad Rao; Misra, Mano

    2016-01-01

    The microstructures of dissimilar metal welds between 9Cr-1Mo (Modified) (P91) and austenitic stainless steel (AISI 304) with Ni-based alloy interlayers (Inconel 625, Inconel 600 and Inconel 800H) are reported. These interlayers were deposited by the friction surfacing method one over the other on P91 alloy, which was finally friction welded to AISI 304. In this paper, the results of microstructural evolution in the friction surfaced coated interlayers (Inconel 625, 600, 800H) are reported. For comparative purposes, the microstructures of consumable rods (Inconel 625, 600, 800H) and dissimilar metal base metals (P91 and AISI 304) were also reported. Friction surfaced coatings exhibited dynamic recrystallization. In friction surfaced coatings, the carbide particles were found to be finer and distributed uniformly throughout the matrix, compared to their rod counterparts.

  14. Continuous media with microstructure

    CERN Document Server

    2010-01-01

    This book discusses the extension of classical continuum models. To the first class addressed belong various thermodynamic models of multicomponent systems, and to the second class belong primarily microstructures created by phase transformations.

  15. Optics of dielectric microstructures

    DEFF Research Database (Denmark)

    Søndergaard, Thomas

    2002-01-01

    From the work carried out within the ph.d. project two topics have been selected for this thesis, namely emission of radiation by sources in dielectric microstructures, and planar photonic crystal waveguides. The work done within the first topic, emission of radiation by sources in dielectric...... microstructures, will be presented in the part I of this thesis consisting of the chapters 2-5. An introductions is given in chapter 2. In part I three methods are presented for calculating spontaneous and classical emission from sources in dielectric microstructures. The first method presented in chapter 3...... is based on the Fermi Golden Rule, and spontaneous emission from emitters in a passive dielectric microstructure is calculated by summing over the emission into each electromagnetic mode of the radiation field. This method is applied to investigate spontaneous emission in a two-dimensional photonic crystal...

  16. Metal semiconductor contacts and devices

    CERN Document Server

    Cohen, Simon S; Einspruch, Norman G

    1986-01-01

    VLSI Electronics Microstructure Science, Volume 13: Metal-Semiconductor Contacts and Devices presents the physics, technology, and applications of metal-semiconductor barriers in digital integrated circuits. The emphasis is placed on the interplay among the theory, processing, and characterization techniques in the development of practical metal-semiconductor contacts and devices.This volume contains chapters that are devoted to the discussion of the physics of metal-semiconductor interfaces and its basic phenomena; fabrication procedures; and interface characterization techniques, particularl

  17. Zirconium microstructures: uncharted possibilities

    International Nuclear Information System (INIS)

    Samajdar, I.; Kumar, Gulshan; Singh, Jaiveer; Lodh, Arijit; Srivastava, D.; Tewari, R.; Dey, G.K.; Saibaba, N.

    2015-01-01

    The 'conventional' Zirconium microstructures can be significantly extended with information on: (i) microtexture, (ii) residual stresses and (iii) local mechanical properties. Though these involve different tools, but a consolidated microstructure can be crated. This is the theme of this presentation. Examples of this consolidated picture will be made from deformation twinning, recovery-recrystallization, burst ductility and orientation versus solid solution hardening. (author)

  18. Superlattice Microstructured Optical Fiber

    Science.gov (United States)

    Tse, Ming-Leung Vincent; Liu, Zhengyong; Cho, Lok-Hin; Lu, Chao; Wai, Ping-Kong Alex; Tam, Hwa-Yaw

    2014-01-01

    A generic three-stage stack-and-draw method is demonstrated for the fabrication of complex-microstructured optical fibers. We report the fabrication and characterization of a silica superlattice microstructured fiber with more than 800 rhomboidally arranged air-holes. A polarization-maintaining fiber with a birefringence of 8.5 × 10−4 is demonstrated. The birefringent property of the fiber is found to be highly insensitive to external environmental effects, such as pressure. PMID:28788693

  19. Structure and properties of metals

    CERN Document Server

    Kurzydlowski, K J

    1999-01-01

    Metals are one of the most widely used types of engineering materials. Some of their properties, e.g. elastic constants, can be directly related to the nature of the metallic bonds between the atoms. On the other hand, macro- and $9 microstructural features of metals, such as point defects, dislocations, grain boundaries, and second phase particles, control their yield, flow, and fracture stress. Images of microstructural elements can be obtained by modern $9 imaging techniques. Modern computer aided methods can be further used to obtain a quantitative description of these microstructures. These methods take advantage of the progress made in recent years in the field of image processing, $9 mathematical morphology and quantitative stereology. Quantitative description of the microstructures are used for modeling processes taking place under the action of applied load at a given temperature and test (service) environment. $9 These model considerations can be illustrated on the example of an austenitic stainless...

  20. Imaging brain tumour microstructure.

    Science.gov (United States)

    Nilsson, Markus; Englund, Elisabet; Szczepankiewicz, Filip; van Westen, Danielle; Sundgren, Pia C

    2018-05-08

    Imaging is an indispensable tool for brain tumour diagnosis, surgical planning, and follow-up. Definite diagnosis, however, often demands histopathological analysis of microscopic features of tissue samples, which have to be obtained by invasive means. A non-invasive alternative may be to probe corresponding microscopic tissue characteristics by MRI, or so called 'microstructure imaging'. The promise of microstructure imaging is one of 'virtual biopsy' with the goal to offset the need for invasive procedures in favour of imaging that can guide pre-surgical planning and can be repeated longitudinally to monitor and predict treatment response. The exploration of such methods is motivated by the striking link between parameters from MRI and tumour histology, for example the correlation between the apparent diffusion coefficient and cellularity. Recent microstructure imaging techniques probe even more subtle and specific features, providing parameters associated to cell shape, size, permeability, and volume distributions. However, the range of scenarios in which these techniques provide reliable imaging biomarkers that can be used to test medical hypotheses or support clinical decisions is yet unknown. Accurate microstructure imaging may moreover require acquisitions that go beyond conventional data acquisition strategies. This review covers a wide range of candidate microstructure imaging methods based on diffusion MRI and relaxometry, and explores advantages, challenges, and potential pitfalls in brain tumour microstructure imaging. Copyright © 2018. Published by Elsevier Inc.

  1. Stochastic Effects in Microstructure

    Directory of Open Access Journals (Sweden)

    Glicksman M.E.

    2002-01-01

    Full Text Available We are currently studying microstructural responses to diffusion-limited coarsening in two-phase materials. A mathematical solution to late-stage multiparticle diffusion in finite systems is formulated with account taken of particle-particle interactions and their microstructural correlations, or "locales". The transition from finite system behavior to that for an infinite microstructure is established analytically. Large-scale simulations of late-stage phase coarsening dynamics show increased fluctuations with increasing volume fraction, Vv, of the mean flux entering or leaving particles of a given size class. Fluctuations about the mean flux were found to depend on the scaled particle size, R/, where R is the radius of a particle and is the radius of the dispersoid averaged over the population within the microstructure. Specifically, small (shrinking particles tend to display weak fluctuations about their mean flux, whereas particles of average, or above average size, exhibit strong fluctuations. Remarkably, even in cases of microstructures with a relatively small volume fraction (Vv ~ 10-4, the particle size distribution is broader than that for the well-known Lifshitz-Slyozov limit predicted at zero volume fraction. The simulation results reported here provide some additional surprising insights into the effect of diffusion interactions and stochastic effects during evolution of a microstructure, as it approaches its thermodynamic end-state.

  2. Fracture mechanics and microstructures

    International Nuclear Information System (INIS)

    Gee, M.G.; Morrell, R.

    1986-01-01

    The influence of microstructure on defects in ceramics, and the consequences of their presence for the application of fracture mechanics theories are reviewed. The complexities of microstructures, especially the multiphase nature, the crystallographic anisotropy and the resultant anisotropic physical properties, and the variation of microstructure and surface finish from point to point in real components, all lead to considerable uncertainties in the actual performance of any particular component. It is concluded that although the concepts of fracture mechanics have been and will continue to be most useful for the qualitative explanation of fracture phenomena, the usefulness as a predictive tool with respect to most existing types of material is limited by the interrelation between material microstructure and mechanical properties. At present, the only method of eliminating components with unsatisfactory mechanical properties is to proof-test them, despite the fact that proof-testing itself is limited in ability to cope with changes to the component in service. The aim of the manufacturer must be to improve quality and consistency within individual components, from component to component, and from batch to batch. The aim of the fracture specialist must be to study longer-term properties to improve the accuracy of behaviour predictions with a stronger data base. Materials development needs to concentrate on obtaining defect-free materials that can be translated into more-reliable products, using our present understanding of the influence of microstructure on strength and toughness

  3. Characteristic structures and properties of nanostructured metals prepared by plastic deformation

    DEFF Research Database (Denmark)

    Huang, Xiaoxu

    2011-01-01

    This chapter focuses on describing the characteristic microstructures of nanostructured metals produced by plastic deformation to ultrahigh strains and their correlation with hardening by annealing and softening by deformation. The results suggest that optimising microstructure and the mechanical...

  4. Modeling Percolation in Polymer Nanocomposites by Stochastic Microstructuring

    Directory of Open Access Journals (Sweden)

    Matias Soto

    2015-09-01

    Full Text Available A methodology was developed for the prediction of the electrical properties of carbon nanotube-polymer nanocomposites via Monte Carlo computational simulations. A two-dimensional microstructure that takes into account waviness, fiber length and diameter distributions is used as a representative volume element. Fiber interactions in the microstructure are identified and then modeled as an equivalent electrical circuit, assuming one-third metallic and two-thirds semiconductor nanotubes. Tunneling paths in the microstructure are also modeled as electrical resistors, and crossing fibers are accounted for by assuming a contact resistance associated with them. The equivalent resistor network is then converted into a set of linear equations using nodal voltage analysis, which is then solved by means of the Gauss–Jordan elimination method. Nodal voltages are obtained for the microstructure, from which the percolation probability, equivalent resistance and conductivity are calculated. Percolation probability curves and electrical conductivity values are compared to those found in the literature.

  5. Toughened microstructures for ductile phase reinforced molybdenum disilicide

    International Nuclear Information System (INIS)

    Pickard, S.M.; Ghosh, A.K.

    1995-01-01

    Various morphologies of ductile Nb refractory metal reinforcement are incorporated into a MoSi 2 matrix using powder metallurgy, including single-ply laminates, continuous metal ribbons and sections of 2-dimensional wire mesh. Hot forging techniques are used to redistribute the reinforcement and change the dimensions and the aspect ratio of the reinforcing metal ligaments. Work-of-rupture measurements are conducted on bend test specimens and precracked tensile specimens of the composite so that the toughness contribution from the various ductile metal morphologies can be assessed according to its effectiveness. Accompanying microstructural examination of crack bridging interaction with the reinforcement is conducted

  6. Microstructural observation of ion-irradiated austenitic stainless steel

    International Nuclear Information System (INIS)

    Sawai, T.; Hamada, S.; Hishinuma, A.

    1992-01-01

    Type 316 stainless steel, base metal and weld metal obtained from an electron beam weld joint, was irradiated with 90 MeV Br +6 in the JAERI tandem accelerator. Cross-sectional TEM specimens were obtained by nickel plating. Microstructural observation revealed a band of tiny dislocation loops was observed around the mean projected range and the measured distance from the surface was 6.75±0.15μm. This is slightly larger than the calculated value using Ziegler's stopping power. Defect clusters were also observed around defect sinks within the mean projected range, suggesting cascade-sink interaction. These sinks are the grain boundary in the base metal specimen and preexisting dislocation lines in the weld metal specimen. Surface roughness of polished specimen was detected at the shallower side of the peak damage band, although no visible crystalline defect cluster was observed. This suggests radiation-induced microchemical evolution prior to sever microstructural evolution. (author)

  7. The Effect of Welding Process on the Microstructure of HY-130 Steel Weldments

    Science.gov (United States)

    1988-12-01

    rates. Cooling is continuous, therefore continuous cooling transformation ( CCT ) diagrams may be used to predict the microstructure of the particular...weld metal composition. A schematic CCT diagram for low-carbon steel [Ref. 12] is included at Figure 3. This summarizes the weld metal microstructure...the driving force for the reaction. From the CCT diagram it is seen that increasing the cooling rate would increase the formation of acic- ular

  8. Microstructural Evolution during DPRM Process of Semisolid Ledeburitic D2 Tool Steel

    OpenAIRE

    M. N. Mohammed; M. Z. Omar; J. Syarif; Z. Sajuri; M. S. Salleh; K. S. Alhawari

    2013-01-01

    Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct pa...

  9. Microstructural evolution at multiple scales during plastic deformation

    DEFF Research Database (Denmark)

    Winther, Grethe

    During plastic deformation metals develop microstructures which may be analysed on several scales, e.g. bulk textures, the scale of individual grains, intragranular phenomena in the form of orientation spreads as well as dislocation patterning by formation of dislocation boundaries in metals of m......, which is backed up by experimental data [McCabe et al. 2004; Wei et al., 2011; Hong, Huang, & Winther, 2013]. The current state of understanding as well as the major challenges are discusse....

  10. Microstructure and electrical conductivity of Al–SiCp composites ...

    Indian Academy of Sciences (India)

    Unknown

    flow rate, size of reinforcement particles and their volume fraction. The microstructure of .... for the gas and metal flow and manipulation of the depo- sition substrate. The alloy is .... This behaviour of the spray deposi- tion process results in a ...

  11. The study and microstructure analysis of zinc and zinc oxide

    Czech Academy of Sciences Publication Activity Database

    Luptáková, Natália; Pešlová, F.; Kliber, J.

    2015-01-01

    Roč. 54, č. 1 (2015), s. 43-46 ISSN 0543-5846 Grant - others:KEGA(SK) KEGA 007 TnUAD-4/2013 Institutional support: RVO:68081723 Keywords : zinc * production of zinc oxide * microstructure * chemical composition * zinc slag Subject RIV: JG - Metal lurgy Impact factor: 0.959, year: 2014

  12. Effects of laser bending on the microstructural constituents

    CSIR Research Space (South Africa)

    Tshabalala, L

    2012-01-01

    Full Text Available This article will illustrate the correlation between microstructural and microhardness changes in high-strength-low-alloy steel that occur as a result of laser-bending. Laser bending is a process of bending metal shapes using the laser beam...

  13. Deformation microstructure and orientation of F.C.C. crystals

    DEFF Research Database (Denmark)

    Liu, Q.; Hansen, N.

    1995-01-01

    The effect of crystallographic orientation on the microstructural evolution in f.c.c. metals with medium to high stacking fault energy is analyzed. This analysis is based on a literature review of the behaviour of single crystals and polycrystals supplemented with an experimental study of cold...

  14. Mesostructured metal germanium sulfides

    Energy Technology Data Exchange (ETDEWEB)

    MacLachlan, M.J.; Coombs, N.; Bedard, R.L.; White, S.; Thompson, L.K.; Ozin, G.A.

    1999-12-29

    A new class of mesostructured metal germanium sulfide materials has been prepared and characterized. The synthesis, via supramolecular assembly of well-defined germanium sulfide anionic cluster precursors and transition-metal cations in formamide, represents a new strategy for the formation of this class of solids. A variety of techniques were employed to examine the structure and composition of the materials. Structurally, the material is best described as a periodic mesostructured metal sulfide-based coordination framework akin to periodic hexagonal mesoporous silica, MCM-41. At the molecular scale, the materials strongly resemble microstructured metal germanium sulfides, in which the structure of the [Ge{sub 4}S{sub 10}]{sup 4{minus}} cluster building-blocks are intact and linked via {mu}-S-M-S bonds. Evidence for a metal-metal bond in mesostructured Cu/Ge{sub 4}S{sub 10} is also provided.

  15. Grain orientation, deformation microstructure and flow stress

    International Nuclear Information System (INIS)

    Hansen, N.; Huang, X.; Winther, G.

    2008-01-01

    Dislocation structures in deformed metals have been analyzed quantitatively by transmission electron microscopy, high-resolution electron microscopy and Kikuchi line analysis. A general pattern for the microstructural evolution with increasing strain has been established and structural parameters have been defined and quantified. It has been found that two dislocation patterns co-exist in all grains, however, with very different characteristics dependent on grain orientation. This correlation with the grain orientation has been applied in modeling of the tensile flow stress and the flow stress anisotropy of fcc polycrystals. In conclusion some future research areas are briefly outlined

  16. Terahertz Mapping of Microstructure and Thickness Variations

    Science.gov (United States)

    Roth, Donald J.; Seebo, Jeffrey P.; Winfree, William P.

    2010-01-01

    A noncontact method has been devised for mapping or imaging spatial variations in the thickness and microstructure of a layer of a dielectric material. The method involves (1) placement of the dielectric material on a metal substrate, (2) through-the-thickness pulse-echo measurements by use of electromagnetic waves in the terahertz frequency range with a raster scan in a plane parallel to the substrate surface that do not require coupling of any kind, and (3) appropriate processing of the digitized measurement data.

  17. Orientation dependence of the dislocation microstructure in compressed body-centered cubic molybdenum

    International Nuclear Information System (INIS)

    Wang, S.; Wang, M.P.; Chen, C.; Xiao, Z.; Jia, Y.L.; Li, Z.; Wang, Z.X.

    2014-01-01

    The orientation dependence of the deformation microstructure has been investigated in commercial pure molybdenum. After deformation, the dislocation boundaries of compressed molybdenum can be classified, similar to that in face-centered cubic metals, into three types: dislocation cells (Type 2), and extended planar boundaries parallel to (Type 1) or not parallel to (Type 3) a (110) trace. However, it shows a reciprocal relationship between face-centered cubic metals and body-centered cubic metals on the orientation dependence of the deformation microstructure. The higher the strain, the finer the microstructure is and the smaller the inclination angle between extended planar boundaries and the compression axis is. - Highlights: • A reciprocal relationship between FCC metals and BCC metals is confirmed. • The dislocation boundaries can be classified into three types in compressed Mo. • The dislocation characteristic of different dislocation boundaries is different

  18. Identification of microstructures

    International Nuclear Information System (INIS)

    Padilha, A.F.; Ambrozio Filho, F.

    1984-01-01

    The identification of phases in a material can require the utilization of several techniques. The most used technique and discussed are: optical microscope, scanning electron microscope, transmission electron microscope, X-ray diffraction and 'in-situ' chemical analysis of the phases. The microstructures were classified, in according to the size and phase volumetric fraction, in four types. For each type the most appropriate techniques for identifying the phases are discussed. (E.G.) [pt

  19. Modelling of microstructural creep damage in welded joints of 316L stainless steel; Modelisation de l'endommagement a haute temperature dans le metal d'apport des joints soudes d'acier inoxydable austenitique

    Energy Technology Data Exchange (ETDEWEB)

    Bouche, G

    2000-07-01

    Welded joints of 316L stainless steel under service conditions at elevated temperature are known to be preferential sites of creep damage, as compared to the base material. This damage results in the formation of cavities and the development of creep cracks which can lead to a premature failure of welded components. The complex two-phase microstructure of 316L welds was simulated by manually filling a mould with longitudinal deposited weld beads. The moulded material was then aged during 2000 hours at 600 deg. C. High resolution Scanning Electron Microscopy was largely used to examine the microstructure of the simulated material before and after ageing. Smooth and notched creep specimens were cut from the mould and tested at 600 deg. C under various stress levels. A comparison of the lifetime versus nominal stress curves for the base and welded materials shows a greater dependence of the welded material to creep phenomena. Observation and EBSD analysis show that damage is preferentially located along the austenite grain boundaries. The stress and strain fields in the notched specimens were calculated by finite element method. A correlation of this field to the observed damage was made in order to propose a predictive law relating the creep damage to the mechanical conditions applied locally. Further mechanical tests and simulation on CT specimens and mode II tubular specimens allowed validating the model under various multiaxial loading conditions. (author)

  20. Mechanical and Microstructural Evaluation of DMAG Welding of Structural Steel

    Directory of Open Access Journals (Sweden)

    Tolga Mert

    2015-01-01

    Full Text Available Double channel torch, which allows concentric flow of two different shielding gases, was designed and manufactured in order to pursue double channel torch gas metal arc welding of unalloyed structural steel S235JR (EN 10025-2 with fourteen passes. Tensile and Charpy V-notch tests were realized and the results were compared with those of conventional gas metal arc welding. In order to evaluate mechanical testing results, microstructural analyses were conducted. It was found that the increase with double channel gas metal arc welding process in yield and tensile strengths as well as in toughness tests, especially in subzero temperatures, compared with conventional gas metal arc welding was due to longer columnar grains and finer tempered zone grain structure between passes and due to solidification and less dendritic structure formation in all-weld metal in double channel gas metal arc welding.

  1. Effect of initial as-cast microstructure on semisolid microstructure of AZ91D alloy during the strain-induced melt activation process

    International Nuclear Information System (INIS)

    Wang, J.G.; Lin, H.Q.; Li, Y.Q.; Jiang, Q.C.

    2008-01-01

    The effects of different as-cast microstructures which were initially cast in graphite, metal, sand and firebrick moulds, respectively on the semisolid microstructure of AZ91D alloy, have been investigated during the strain-induced melt activation (SIMA) process. The experimental results showed that the moulds with high cooling capacity could produce the fine-grained as-cast microstructure in which the fine α-Mg dendrites were surrounded by a narrow layer of eutectic mixtures. After compressive deformation, in the fine-grained as-cast microstructure, the more systemic strain energy would be gradually accumulated and abundantly stored due to uniform inner crystal lattice distortion, so the recrystallization was easily induced by the stored strain energy at the elevated temperature. As a channel for the diffusion of atoms, the subgrain boundary along which Al element was enriched, foremost melted above the eutectic temperature and resulted in the separation of neighboring subgrains from primary dendrites. Therefore, the refining role of recrystallization on the microstructural evolution from dendrite to globular particles in morphology was easier to play in the fine-grained as-cast microstructure, which was advantageous for the production of fine-grained semisolid microstructure. Additionally, in the fine-grained as-cast microstructure, the melting fracture of narrow secondary dendritic arms was easy to occur in their roots, which also attributed to the production of fine globular grains in semisolid microstructure from primary dendrites. The finer dendrites in the initial as-cast alloy could evolve into the finer globular grains with relatively small grain size distribution range in the semisolid microstructure during partial remelting; therefore, the finer the dendrites in the initial as-cast microstructure, the better were the tensile properties of the evolved semisolid microstructure

  2. Microstructural and chemical characterization of cladding material zirconia scales

    International Nuclear Information System (INIS)

    Cadalbert, R.; Boulanger, L.; Lansiart, S.; Silvestre, G.; Juliet, P.

    1991-01-01

    Uniform corrosion of Zircaloy-4 in PWR conditions depends both on the microstructure of the material and on its precise chemical composition. For a good understanding of the influence of the different parameters which are involved in the oxidation mechanisms, a detailed characterization of the oxide scale and the underlying metal is needed. The results on the alloying elements distribution in the oxide and the metal obtained by electron probe Microanalysis and Secondary Ion Mass Spectrometry as well as the TEM observations on the oxide crystal structure and the metal oxide interface are reported

  3. Microstructure taxonomy based on spatial correlations: Application to microstructure coarsening

    International Nuclear Information System (INIS)

    Fast, Tony; Wodo, Olga; Ganapathysubramanian, Baskar; Kalidindi, Surya R.

    2016-01-01

    To build materials knowledge, rigorous description of the material structure and associated tools to explore and exploit information encoded in the structure are needed. These enable recognition, categorization and identification of different classes of microstructure and ultimately enable to link structure with properties of materials. Particular interest lies in the protocols capable of mining the essential information in large microstructure datasets and building robust knowledge systems that can be easily accessed, searched, and shared by the broader materials community. In this paper, we develop a protocol based on automated tools to classify microstructure taxonomies in the context of coarsening behavior which is important for long term stability of materials. Our new concepts for enhanced description of the local microstructure state provide flexibility of description. The mathematical description of microstructure that capture crucial attributes of the material, although central to building materials knowledge, is still elusive. The new description captures important higher order spatial information, but at the same time, allows down sampling if less information is needed. We showcase the classification protocol by studying coarsening of binary polymer blends and classifying steady state structures. We study several microstructure descriptions by changing the microstructure local state order and discretization and critically evaluate their efficacy. Our analysis revealed the superior properties of microstructure representation is based on the first order-gradient of the atomic fraction.

  4. VLSI electronics microstructure science

    CERN Document Server

    1981-01-01

    VLSI Electronics: Microstructure Science, Volume 3 evaluates trends for the future of very large scale integration (VLSI) electronics and the scientific base that supports its development.This book discusses the impact of VLSI on computer architectures; VLSI design and design aid requirements; and design, fabrication, and performance of CCD imagers. The approaches, potential, and progress of ultra-high-speed GaAs VLSI; computer modeling of MOSFETs; and numerical physics of micron-length and submicron-length semiconductor devices are also elaborated. This text likewise covers the optical linewi

  5. Fusion boundary microstructure evolution in aluminum alloys

    Science.gov (United States)

    Kostrivas, Anastasios Dimitrios

    2000-10-01

    A melting technique was developed to simulate the fusion boundary of aluminum alloys using the GleebleRTM thermal simulator. Using a steel sleeve to contain the aluminum, samples were heated to incremental temperatures above the solidus temperature of a number of alloys. In alloy 2195, a 4wt%Cu-1wt%Li alloy, an equiaxed non-dendritic zone (EQZ) could be formed by heating in the temperature range from approximately 630 to 640°C. At temperatures above 640°C, solidification occurred by the normal epitaxial nucleation and growth mechanism. Fusion boundary behavior was also studied in alloys 5454-H34, 6061-T6, and 2219-T8. Additionally, experimental alloy compositions were produced by making bead on plate welds using an alloy 5454-H32 base metal and 5025 or 5087 filler metals. These filler metals contain zirconium and scandium additions, respectively, and were expected to influence nucleation and growth behavior. Both as-welded and welded/heat treated (540°C and 300°C) substrates were tested by melting simulation, resulting in dendritic and EQZ structures depending on composition and substrate condition. Orientation imaging microscopy (OIM(TM)) was employed to study the crystallographic character of the microstructures produced and to verify the mechanism responsible for EQZ formation. OIM(TM) proved that grains within the EQZ have random orientation. In all other cases, where the simulated microstructures were dendritic in nature, it was shown that epitaxy was the dominant mode of nucleation. The lack of any preferred crystallographic orientation relationship in the EQZ supports a theory proposed by Lippold et al that the EQZ is the result of heterogeneous nucleation within the weld unmixed zone. EDS analysis of the 2195 on STEM revealed particles with ternary composition consisted of Zr, Cu and Al and a tetragonal type crystallographic lattice. Microdiffraction line scans on EQZ grains in the alloy 2195 showed very good agreement between the measured Cu

  6. Failure of Stainless Steel Welds Due to Microstructural Damage Prevented by In Situ Metallography

    Directory of Open Access Journals (Sweden)

    Juan Manuel Salgado Lopez

    Full Text Available Abstract In stainless steels, microstructural damage is caused by precipitation of chromium carbides or sigma phase. These microconstituents are detrimental in stainless steel welds because they lead to weld decay. Nevertheless, they are prone to appear in the heat affected zone (HAZ microstructure of stainless steel welds. This is particularly important for repairs of industrial components made of austenitic stainless steel. Non-destructive metallography can be applied in welding repairs of AISI 304 stainless steel components where it is difficult to ensure that no detrimental phase is present in the HAZ microstructure. The need of microstructural inspection in repairs of AISI 304 is caused because it is not possible to manufacture coupons for destructive metallography, with which the microstructure can be analyzed. In this work, it is proposed to apply in situ metallography as non-destructive testing in order to identify microstructural damage in the microstructure of AISI 304 stainless steel welds. The results of this study showed that the external surface micrographs of the weldment are representative of HAZ microstructure of the stainless steel component; because they show the presence of precipitated metallic carbides in the grain boundaries or sigma phase in the microstructure of the HAZ.

  7. Microstructured hollow fibers for ultrafiltration

    NARCIS (Netherlands)

    Culfaz, Pmar Zeynep; Culfaz, P.Z.; Rolevink, Hendrikus H.M.; van Rijn, C.J.M.; Lammertink, Rob G.H.; Wessling, Matthias

    2010-01-01

    Hollow fiber ultrafiltration membranes with a corrugated outer microstructure were prepared from a PES/PVP blend. The effect of spinning parameters such as air gap, take-up speed, polymer dope viscosity and coagulation value on the microstructure and membrane characteristics was investigated. Fibers

  8. Mechanisms of microstructural changes of fuel under irradiation

    International Nuclear Information System (INIS)

    Garcia, P.; Carlot, G.; Dorado, B.; Maillard, S.; Sabathier, C.; Martin, G.; Oh, J.Y.; Welland, M.J.

    2015-01-01

    Nuclear fuels are subjected to high levels of radiation damage mainly due to the slowing of fission fragments, which results in substantial modifications of the initial fuel microstructure. Microstructure changes alter practically all engineering fuel properties such as atomic transport or thermomechanical properties so understanding these changes is essential to predicting the performance of fuel elements. Also, with increasing burn-up, the fuel drifts away from its initial composition as the fission process produces new chemical elements. Because nuclear fuels operate at high temperature and usually under high-temperature gradients, damage annealing, foreign atom or defect clustering and migration occur on multiple time and length scales, which make long-term predictions difficult. The end result is a fuel microstructure which may show extensive differences on the scale of a single fuel pellet. The main challenge we are faced with is, therefore, to identify the phenomena occurring on the atom scale that are liable to have macroscopic effects that will determine the microstructure changes and ultimately the life-span of a fuel element. One step towards meeting this challenge is to develop and apply experimental or modelling methods capable of connecting events that occur over very short length and timescales to changes in the fuel microstructure over engineering length and timescales. In the first part of this chapter, we provide an overview of some of the more important microstructure modifications observed in nuclear fuels. The emphasis is placed on oxide fuels because of the extensive amount of data available in relation to these materials under neutron or ion irradiation. When possible and relevant, the specifics of other types of fuels such as metallic or carbide fuels are alluded to. Throughout this chapter but more specifically in the latter part, we attempt to give examples of how modelling and experimentation at various scales can provide us with

  9. Metallic coating of microspheres

    International Nuclear Information System (INIS)

    Meyer, S.F.

    1980-01-01

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates

  10. Metallizing of machinable glass ceramic

    International Nuclear Information System (INIS)

    Seigal, P.K.

    1976-02-01

    A satisfactory technique has been developed for metallizing Corning (Code 9658) machinable glass ceramic for brazing. Analyses of several bonding materials suitable for metallizing were made using microprobe analysis, optical metallography, and tensile strength tests. The effect of different cleaning techniques on the microstructure and the effect of various firing temperatures on the bonding interface were also investigated. A nickel paste, used for thick-film application, has been applied to obtain braze joints with strength in excess of 2000 psi

  11. The Effects of Cooling Rate on the Microstructure and Mechanical Properties of Ti{sub 4}0Zr{sub 1}0Cu{sub 3}6Pd{sub 1}4 Metallic Glass Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Park, Seon Yong; Lim, Ka Ram; Na, Young Sang; Kim, Seong Eon [Korea Institute of Materials Science, Changwon (Korea, Republic of); Choi, Youn Suk [Pusan National University, Busan (Korea, Republic of)

    2016-11-15

    In this paper, we demonstrate that the microstructure and mechanical properties in the Ti{sub 4}0Zr{sub 1}0Cu{sub 3}6Pd{sub 1}4 alloy can be tailored by controlling the cooling rate during solidification. A lower cooling rate increases the volume fraction of crystalline phase such as B2 but decreases the free volume of the glassy matrix. The increase of the B2 volume fraction can dramatically enhance the toughness of the composites, since the B2 phase is relatively ductile compared to the glassy matrix and seems to have good interface stability with the matrix. From the experimental results, it was found that there is a transition point in the plasticity of the composites depending on the cooling rate. Here, we explain how the toughness of the composites varies in accordance with the cooling rate in the Ti{sub 4}0Zr{sub 1}0Cu{sub 3}6Pd{sub 1}4 alloy system.

  12. Microstructure and mechanical properties of the TIG welded joints of fusion CLAM steel

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Zhizhong, E-mail: zhizhongjiang2006@yahoo.com.c [School of Materials Science and Engineering, University of Science and Technology Beijing, Xueyuan Road, Beijing 100083 (China); Ren Litian; Huang Jihua; Ju Xin; Wu Huibin [School of Materials Science and Engineering, University of Science and Technology Beijing, Xueyuan Road, Beijing 100083 (China); Huang Qunying; Wu Yican [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, Anhui 230031 (China)

    2010-12-15

    The CLAM steel plates were butt-welded through manual tungsten inert gas welding (TIG) process, and the following post-welding heat treatment (PWHT) at 740 {sup o}C for 1 h. The microstructure and mechanical properties of the welded joints were measured. The results show that both hardening and softening occur in the weld joints before PWHT, but the hardening is not removed completely in the weld metal and the fusion zone after PWHT. In as-welded condition, the microstructure of the weld metal is coarse lath martensite, and softened zone in heat-affected zone (HAZ) consists of a mixture of tempered martensite and ferrite. After PWHT, a lot of carbides precipitate at all zones in weld joints. The microstructure of softened zone transforms to tempered sorbite. Tensile strength of the weld metal is higher than that of HAZ and base metal regardless of PWHT. However, the weld metal has poor toughness without PWHT. The impact energy of the weld metal after PWHT reaches almost the same level as the base metal. So it is concluded that microstructure and mechanical properties of the CLAM steel welded joints can be improved by a reasonable PWHT.

  13. Microstructure and mechanical properties in TIG welding of CLAM steel

    International Nuclear Information System (INIS)

    Zhu Qiang; Lei Yucheng; Chen Xizhang; Ren Wenjie; Ju Xin; Ye Yimin

    2011-01-01

    Tungsten insert gas (TIG) welding on China low activation martensitic (CLAM) steel under identical conditions was performed. Microhardness test, tensile test, Charpy impact test and microstructure measurements were carried out on TIG welded joints after post weld heat-treatment. Hardening at WM and softening in HAZ is detected in the TIG weld joint. Microhardness in WM decreased when the temperature of PWHT increased. The ultimate tensile stress of weld metal is higher than that of HAZ and BM. Absorbed energy increased with PWHT temperature rising, until PWHT was done at 760 deg. C/30 min, the specimen ductile fractured in local area. The microstructure of the weld metal for every specimen was found to be tempered martensite with a little of delta ferrite. M 23 C 6 particles are the predominant type of carbides. Oxide precipitate phases appeared in WM, which are the primary crack initiation sites and it is critically important minimize their formation.

  14. Contribution to the study of the microstructure of uranium dioxide (1962)

    International Nuclear Information System (INIS)

    Porneuf, A.

    1960-05-01

    The microstructure of sintered uranium dioxide is studied in relation with several parameters, specially the sintering temperatures and atmospheres. The external surface and the internal microstructure of the sintered are examined, using fractography and ceramography. Various techniques for preparing surfaces (mechanical and electrolytic polishing) and for revealing the structure (chemical and anodic attack, ionic bombardment oxidation) have been experienced and compared. Patterns similar to those revealed in metals and probably related with interactions between dislocations and vacancies have been observed. (author) [fr

  15. Report on results concerning development of supermetal technology (FY2000). Development of technology for high-anticorrosive iron-based microstructured metallic material; Super metal no gijutsu kaihatsu seika hokokusho (2000 nendo). Kotaishokusei tetsukei bisai kozo seigyo kinzoku zairyo gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With the purpose of greatly improving strength and corrosion-resistance through ultra-refinement of crystal grains of steel materials, research was conducted on microstructure refinement technology utilizing strong magnetic fields and on mechanical property estimation technology for ultra-refined structure steel using computational science, with fiscal 2000 results compiled. In the research for grain refinement utilizing magnetic fields, an inline experiment of transformation was carried out and, as a result, equi-axed grains of 1.6 {mu}m were attained on a 3 mm thick steel plate of commercially used composition by a method of recrystallization after cold rolling. The experiment revealed that the 1 {mu}m grains could be obtained by setting cold-rolling work load to 80%. In addition, data were acquired relating to conditions such as steel composition affecting the formation of orientation in structures, work load and rolling temperature for areas to be recrystallized, holding temperature and time in the magnetic field, and intensity of the magnetic field. In the research for estimating mechanical properties of microstructures by computational science, a Monte Carlo simulation was carried out by employing the result of a polycrystal plasticity method program as the initial value, with a prototype established of the integrated simulation method from the deformation to the microstructure formation. (NEDO)

  16. Stress, microstructure and evolution under ion irradiation in thin films grown by ion beam sputtering: modelling and application to interfacial effects in metallic multilayers; Contraintes, microstructure et sollicitation sous irradiation aux ions de films minces elabores par pulverisation ionique: modelisation et application a l'etude des effets interfaciaux dans des multicouches metalliques

    Energy Technology Data Exchange (ETDEWEB)

    Debelle, A

    2006-09-15

    We have investigated the formation of the interfacial chemical mixing in Mo/Ni multilayers, and particularly the influence of ballistic effects during the growth. For this purpose, hetero-epitaxial b.c.c./f.c.c. Mo(110)/Ni(111) multilayers were grown by two deposition methods: thermal evaporation and direct ion beam sputtering. As a preliminary, an accurate description of the stress state in pure sputtered Mo thin films was required. Microstructural and stress state analyses were essentially carried out by X-ray diffraction, and ion irradiation was used as a powerful tool to control the stress level. We showed that thermal evaporated thin films exhibit a weak tensile growth stress ({approx} 0.6 GPa) that can be accounted for by the grain boundary relaxation model, whereas sputtered thin films develop large compressive growth stress (- 2 to - 4 GPa). This latter results from the bombardment of the growing film by the energetic particles involved during the sputtering process (atomic peening phenomenon), which induces the formation of defects in the layers, generating volume distortions. We thus developed a stress model that includes a hydrostatic stress component to account for these volume strains. This model allowed us to determine the 'unstressed and free of defects lattice parameter' a{sub 0}, solely linked to chemical effects. For epitaxial Mo layers, it was possible to separate coherency stress from growth stress due to their distinct kinetic evolution during ion irradiation. Therefore, the stress analysis enabled us to determine the a{sub 0} values in Mo sub-layers of Mo/Ni superlattices. A tendency to the formation of an interfacial alloy is observed independently of the growth conditions, which suggests that thermodynamic forces favour the exchange mechanism. However, the extent of the intermixing effect is clearly enhanced by ballistic effects. (author)

  17. Stress, microstructure and evolution under ion irradiation in thin films grown by ion beam sputtering: modelling and application to interfacial effects in metallic multilayers; Contraintes, microstructure et sollicitation sous irradiation aux ions de films minces elabores par pulverisation ionique: modelisation et application a l'etude des effets interfaciaux dans des multicouches metalliques

    Energy Technology Data Exchange (ETDEWEB)

    Debelle, A

    2006-09-15

    We have investigated the formation of the interfacial chemical mixing in Mo/Ni multilayers, and particularly the influence of ballistic effects during the growth. For this purpose, hetero-epitaxial b.c.c./f.c.c. Mo(110)/Ni(111) multilayers were grown by two deposition methods: thermal evaporation and direct ion beam sputtering. As a preliminary, an accurate description of the stress state in pure sputtered Mo thin films was required. Microstructural and stress state analyses were essentially carried out by X-ray diffraction, and ion irradiation was used as a powerful tool to control the stress level. We showed that thermal evaporated thin films exhibit a weak tensile growth stress ({approx} 0.6 GPa) that can be accounted for by the grain boundary relaxation model, whereas sputtered thin films develop large compressive growth stress (- 2 to - 4 GPa). This latter results from the bombardment of the growing film by the energetic particles involved during the sputtering process (atomic peening phenomenon), which induces the formation of defects in the layers, generating volume distortions. We thus developed a stress model that includes a hydrostatic stress component to account for these volume strains. This model allowed us to determine the 'unstressed and free of defects lattice parameter' a{sub 0}, solely linked to chemical effects. For epitaxial Mo layers, it was possible to separate coherency stress from growth stress due to their distinct kinetic evolution during ion irradiation. Therefore, the stress analysis enabled us to determine the a{sub 0} values in Mo sub-layers of Mo/Ni superlattices. A tendency to the formation of an interfacial alloy is observed independently of the growth conditions, which suggests that thermodynamic forces favour the exchange mechanism. However, the extent of the intermixing effect is clearly enhanced by ballistic effects. (author)

  18. Novel inspection of welded joint microstructure using magneto-optical imaging technology

    International Nuclear Information System (INIS)

    Gao Xiang-dong; Li Zheng-wen; You De-yong; Katayama, Seiji

    2017-01-01

    A novel method for measuring differences of microstructure by advanced use of the Faraday magneto-optical effect is proposed. Two groups of YAG laser welds on Q235 have been investigated in order to compare MO imaging and traditional methods. Microstructure images have been compared with MO images, and MO diagrams display different colors and gray scales for the base metal, the weld zone, and the heat affected zone. Experimental results indicate that the welded joint microstructure can be inspected by MO imaging without metallographic preparation. (paper)

  19. Microstructural development in physical vapour-deposited partially stabilized zirconia thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sohn, Y. H. (Center for Intelligent Processing of Materials, Worcester Polytechnic Institute, 100 Institute Road, Worcester, MA 01609-2280 (United States)); Biederman, R.R. (Center for Intelligent Processing of Materials, Worcester Polytechnic Institute, 100 Institute Road, Worcester, MA 01609-2280 (United States)); Sisson, R.D. Jr. (Center for Intelligent Processing of Materials, Worcester Polytechnic Institute, 100 Institute Road, Worcester, MA 01609-2280 (United States))

    1994-10-01

    The effects of processing parameters of physical vapour deposition on the microstructure of partially stabilized zirconia (PSZ) thermal barrier coatings have been experimentally investigated. Emphasis has been placed on the crystallographic texture of the PSZ coatings and the microstructure of the top surface of the PSZ coatings as well as the metal-ceramic interface. The variations in the deposition chamber temperature, substrate thickness, substrate rotation and vapour incidence angle resulted in the observation of significant differences in the crystallographic texture and microstructure of the PSZ coatings. ((orig.))

  20. Microstructural variation in titanium oxide thin films deposited by DC magnetron sputtering

    International Nuclear Information System (INIS)

    Pandian, Ramanathaswamy; Natarajan, Gomathi; Kamruddin, M.; Tyagi, A.K.

    2013-01-01

    We report on the microstructural evolution of titanium oxide thin films deposited by reactive DC magnetron sputtering using titanium metal target. By varying the ratio of sputter-gas mixture containing argon, oxygen and nitrogen various phases of titanium oxide, almost pure rutile, rutile-rich and anatase-rich nano-crystalline, were deposited on Si substrates at room temperature. Using high-resolution scanning electron microscopy, X-ray diffraction and micro-Raman techniques the microstructure of the films were revealed. The relationship between the microstructure of the films and the oxygen partial pressure during sputtering is discussed

  1. Quantitative Microstructural Characterization of Thick Aluminum Plates Heavily Deformed Using Equal Channel Angular Extrusion

    DEFF Research Database (Denmark)

    Mishin, Oleg; Segal, V.M.; Ferrasse, S.

    2012-01-01

    A detailed quantitative analysis of the microstructure has been performed in three orthogonal planes of 15-mm-thick aluminum plates heavily deformed via two equal channel angular extrusion (ECAE) routes. One route was a conventional route A with no rotation between passes. Another route involved...... sequential 90 deg rotations about the normal direction (ND) between passes. The microstructure in the center of these plates, and especially the extent of microstructural heterogeneity, has been characterized quantitatively and compared with that in bar samples extruded via either route A or route Bc with 90...... Bc. © The Minerals, Metals & Materials Society and ASM International 2012...

  2. Influence of thermo-derivative analysis conditions on microstructure of the Al-Si-Cu alloy

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2011-04-01

    Full Text Available Microstructure change of the metals and alloys as a result of variable crystallisation conditions also by mind of cooling rate changeinfluence the mechanical properties. In this work there are presented the interdependences between the cooling rate, chemical compositionand microstructure of the cast aluminium alloy Al–Si–Cu as a result of the thermo-derivative analysis, using the UMSA (UniversalMetallurgical Simulator and Analyzer device. An important tool for the microstructure evaluation of the Al type AC-AlSi7Cu3Mg alloywas the light and electron scanning microscopy technique.

  3. Experimental microstructures MOX fuels elaboration

    International Nuclear Information System (INIS)

    Gotta, M.J.; Dubois, S.; Lechelle, J.; Sornay, P.

    2000-01-01

    In order to propose a new MOX fuel, owning higher combustion rate, studies are realized at the CEA in collaboration with Cogema, EDF and Framatome. New microstructures of MOX are looked for around two approaches: the grains size and the plutonium distribution. These approaches are presented and discussed in this paper. The first one develops big grains microstructures obtained, either with anionic (sulfur), or cationic (Cr 2 O 3 ) additives. The second one concerns the CER-CER type composite microstructures. (A.L.B.)

  4. Formation and microstructure of nickel oxide films

    Energy Technology Data Exchange (ETDEWEB)

    Marcius, Marijan [Ruder Boskovic Institute, P.O. Box 180, HR-10002 Zagreb (Croatia); Ristic, Mira, E-mail: ristic@irb.hr [Ruder Boskovic Institute, P.O. Box 180, HR-10002 Zagreb (Croatia); Ivanda, Mile; Music, Svetozar [Ruder Boskovic Institute, P.O. Box 180, HR-10002 Zagreb (Croatia)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer Difference in NiO films formed on Ni plate or glass substrate were found. Black-Right-Pointing-Pointer NiO particle sizes on Ni plate changed from nano to micron dimensions. Black-Right-Pointing-Pointer NiO particle sizes on glass substrate changed from {approx}16 to {approx}27 nm. Black-Right-Pointing-Pointer Raman and UV/Vis/NIR spectra are related to the microstructure of NiO films. - Abstract: The formation and microstructure of NiO films on different substrates were monitored using XRD, Raman, UV/Vis/NIR and FE-SEM/EDS techniques. The formation of NiO films on Ni plates in air atmosphere between 400 and 800 Degree-Sign C was confirmed by XRD and Raman spectroscopy. The origin of Raman bands and corresponding Raman shifts in the samples are discussed. An increase in the size of NiO particles in the films from nano to micro dimensions was demonstrated. A change in the atomic ratio Ni:O with an increase in heating temperature was observed. Polished Ni plates coated with a thin Ni-acetate layer upon heating at high temperatures gave similar NiO microstructures on the surface like in the case of non-treated Ni plates. Glass substrates coated with thin Ni-acetate films upon heating between 400 and 800 Degree-Sign C yielded pseudospherical NiO nanoparticles. The dominant Raman band as an indicator of NiO formation on a glass substrate was shown. The formation of NiO nanoparticles on glass substrates with maximum size distribution from 16 to 27 nm in a broad temperature range from 400 to 800 Degree-Sign C can be explained by the absence of a constant source of metallic nickel which was present in the case of Ni plates.

  5. Sintering and microstructure of ice: a review

    International Nuclear Information System (INIS)

    Blackford, Jane R

    2007-01-01

    Sintering of ice is driven by the thermodynamic requirement to decrease surface energy. The structural morphology of ice in nature has many forms-from snowflakes to glaciers. These forms and their evolution depend critically on the balance between the thermodynamic and kinetic factors involved. Ice is a crystalline material so scientific understanding and approaches from more conventional materials can be applied to ice. The early models of solid state ice sintering are based on power law models originally developed in metallurgy. For pressure sintering of ice, these are based on work on hot isostatic pressing of metals and ceramics. Recent advances in recognizing the grain boundary groove geometry between sintering ice particles require models that use new approaches in materials science. The newer models of sintering in materials science are beginning to incorporate more realistic processing conditions and microstructural complexity, and so there is much to be gained from applying these to ice in the future. The vapour pressure of ice is high, which causes it to sublime readily. The main mechanism for isothermal sintering of ice particles is by vapour diffusion; however other transport mechanisms certainly contribute. Plastic deformation with power law creep combined with recrystallization become important mechanisms in sintering with external pressure. Modern experimental techniques, low temperature scanning electron microscopy and x-ray tomography, are providing new insights into the evolution of microstructures in ice. Sintering in the presence of a small volume fraction of the liquid phase causes much higher bond growth rates. This may be important in natural snow which contains impurities that form a liquid phase. Knowledge of ice microstructure and sintering is beneficial in understanding mechanical behaviour in ice friction and the stability of snow slopes prone to avalanches. (topical review)

  6. Avaliação da microestrutura e propriedades mecânicas de metais de solda obtidos por processos de soldagem manual e automatizado utilizado na soldagem de aço API 5L X80 Evaluation of microstructure and mechanical properties of weld metals obtained by manual and automated welding process used in the welding of API 5L X80 steel

    Directory of Open Access Journals (Sweden)

    Siderley Fernandes Albuquerque

    2011-12-01

    Full Text Available O objetivo do trabalho foi avaliar as características da zona termicamente afetada (ZTA e a microestrutura e propriedades mecânicas de metais de solda de juntas soldadas do aço API 5L X80, obtidos para quatro diferentes procedimentos de soldagem utilizando processos manuais e automatizados. Para isto, chapas do referido aço foram soldadas por processo manual ao Arco Elétrico com Eletrodo Revestido (SMAW, utilizando 473 e 673 K como temperaturas de interpasses e o eletrodo celulósico AWS E8010-G como consumível; por processo ao Arco Elétrico com Arame Tubular (FCAW robotizado, utilizando o arame AWS E71T- 1C como metal de adição e argônio com 25%CO2 como gás de proteção; por processo a Arco Elétrico com Eletrodo de Tungstênio (GTAW mecanizado na raiz da solda, usando o arame ER70S-3 e argônio como gás de proteção. As análises microestruturais foram relacionadas com os resultados de ensaios de impacto Charpy nos metais de solda e com os perfis de microdureza Vickers ao longo da junta soldada. Os resultados indicaram maiores percentuais de Ferrita Acicular e maiores valores de resistência ao impacto nos metais de solda e uma menor extensão e granulometria da ZTA, associado ao procedimento de soldagem utilizando processo automatizado com maior velocidade de soldagem.The objective of this work was to evaluate the heat affected zone characteristics and weld metals microstructure and mechanical properties of API 5L X80 steel welded joints, obtained for four different welding procedures using manual and automated processes. For this, plates of this steel were welded by manual Shielded Metal Arc Welding (SMAW process with interpasses temperatures of 473 e 673 K, and using AWS E8010-G electrode as filler metals; robotized Flux Cored Arc Welding (FCAW process, using AWS E71T-1C wire and Ar25%CO2 as consumable and mechanized Gas Tungsten Arc Welding (GTAW process, for the root pass using AWS ER70S-3 and Ar as consumable .The

  7. A Comparative study of two RVE modelling methods for chopped carbon fiber SMC

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhangxing; Li, Yi; Shao, Yimin; Huang, Tianyu; Xu, Hongyi; Li, Yang; Chen, Wei; Zeng, Danielle; Avery, Katherine; Kang, HongTae; Su, Xuming

    2017-04-06

    To achieve vehicle light-weighting, the chopped carbon fiber sheet molding compound (SMC) is identified as a promising material to replace metals. However, there are no effective tools and methods to predict the mechanical property of the chopped carbon fiber SMC due to the high complexity in microstructure features and the anisotropic properties. In this paper, the Representative Volume Element (RVE) approach is used to model the SMC microstructure. Two modeling methods, the Voronoi diagram-based method and the chip packing method, are developed for material RVE property prediction. The two methods are compared in terms of the predicted elastic modulus and the predicted results are validated using the Digital Image Correlation (DIC) tensile test results. Furthermore, the advantages and shortcomings of these two methods are discussed in terms of the required input information and the convenience of use in the integrated processing-microstructure-property analysis.

  8. Local microstructures, Hardness and mechanical properties of a stainless steel pipe-welded joint

    International Nuclear Information System (INIS)

    Zhao Yongxiang; Gao Qing; Cai Lixun

    2000-01-01

    An experimental investigation is carefully performed into the local microstructures, hardness values and monotonic mechanical properties of the three zones (the base metal, heat affecting zone and weld metal) of 1Cr18Ni9Ti stainless steel pipe-welded joint. The local microstructures are observed by a metallurgical test and a surface replica technology, the local hardness values are measures by a random Vickers hardness test, and the local mechanical properties are characterized by the Ramberg-Osgood and modified Ramberg-Osgood stress-stain relations. The investigation reveals that there are significant differences of the three zones in the local microstructures, hardness values and monotonic mechanical properties, especially of the three zones in the local microstructure, hardness values and monotonic mechanical properties, especially of the weld metal. The weld metal exhibits the largest heterogeneity of local microstructures and monotonic mechanical properties, and the largest scatter of local hardness values. It is necessary to consider these difference and introduce the reliability method to model the scatter in the pipe analysis. In addition, it is verified that a columnar grain structure, which is made up of matrix-rich δ ferrite bands, can characterize the weld metal and the distance between the neighboring rich δ ferrite bands is an appropriate measurement of the columnar grain structure. This measurement is in accordance with the transition point between the microstructural short crack and physical small crack stages, which are generally used for characterizing the short fatigue crack behavior of materials. This indicates that the microstructure controls the fatigue damage character of the present material

  9. Solidification microstructure development

    Indian Academy of Sciences (India)

    Unknown

    A majority of manufacturing processes involve melting and solidification of metals and ... In such a case (for example, chill casting), the solidification thickness (S) is ... (5). Here, LX is the system length scale in one dimension and DS is the solute diffusivity in solid. Thermal and solutal diffusivities are finite and usually very ...

  10. Microstructural development in equiatomic multicomponent alloys

    International Nuclear Information System (INIS)

    Cantor, B.; Chang, I.T.H.; Knight, P.; Vincent, A.J.B.

    2004-01-01

    Multicomponent alloys containing several components in equal atomic proportions have been manufactured by casting and melt spinning, and their microstructures and properties have been investigated by a combination of optical microscopy, scanning electron microscopy, electron probe microanalysis, X-ray diffractrometry and microhardness measurements. Alloys containing 16 and 20 components in equal proportions are multiphase, crystalline and brittle both as-cast and after melt spinning. A five component Fe 20 Cr 20 Mn 20 Ni 20 Co 20 alloy forms a single fcc solid solution which solidifies dendritically. A wide range of other six to nine component late transition metal rich multicomponent alloys exhibit the same majority fcc primary dendritic phase, which can dissolve substantial amounts of other transition metals such as Nb, Ti and V. More electronegative elements such as Cu and Ge are less stable in the fcc dendrites and are rejected into the interdendritic regions. The total number of phases is always well below the maximum equilibrium number allowed by the Gibbs phase rule, and even further below the maximum number allowed under non-equilibrium solidification conditions. Glassy structures are not formed by casting or melt spinning of late transition metal rich multicomponent alloys, indicating that the confusion principle does not apply, and other factors are more important in promoting glass formation

  11. An assessment of microstructure, mechanical properties and corrosion resistance of dissimilar welds between Inconel 718 and 310S austenitic stainless steel

    International Nuclear Information System (INIS)

    Mortezaie, A.; Shamanian, M.

    2014-01-01

    In the present study, dissimilar welding between Inconel 718 nickel-base superalloy and 310S austenitic stainless steel using gas tungsten arc welding process was performed to determine the relationship between the microstructure of the welds and the resultant mechanical and corrosion properties. For this purpose, three filler metals including Inconel 625, Inconel 82 and 310 stainless steel were used. Microstructural observations showed that weld microstructures for all filler metals were fully austenitic. In tension tests, welds produced by Inconel 625 and 310 filler metals displayed the highest and the lowest ultimate tensile strength, respectively. The results of Charpy impact tests indicated that the maximum fracture energy was related to Inconel 82 weld metal. According to the potentiodynamic polarization test results, Inconel 82 exhibited the highest corrosion resistance among all tested filler metals. Finally, it was concluded that for the dissimilar welding between Inconel 718 and 310S, Inconel 82 filler metal offers the optimum properties at room temperature. - Highlights: • Three filler metals including Inconel 625, Inconel 82 and 310 SS were used. • A columnar to equiaxed dendritic structure was seen for IN-625 weld metal. • A granular austenitic microstructure obtained for Inconel 82 weld metal. • Microstructure of 310 weld metal includes solidification cracks along SSGB. • IN-82 weld metal showed the highest corrosion potential

  12. Modelling microstructural evolution under irradiation

    International Nuclear Information System (INIS)

    Tikare, V.

    2015-01-01

    Microstructural evolution of materials under irradiation is characterised by some unique features that are not typically present in other application environments. While much understanding has been achieved by experimental studies, the ability to model this microstructural evolution for complex materials states and environmental conditions not only enhances understanding, it also enables prediction of materials behaviour under conditions that are difficult to duplicate experimentally. Furthermore, reliable models enable designing materials for improved engineering performance for their respective applications. Thus, development and application of mesoscale microstructural model are important for advancing nuclear materials technologies. In this chapter, the application of the Potts model to nuclear materials will be reviewed and demonstrated, as an example of microstructural evolution processes. (author)

  13. Microstructural characterization of silicon added titanium aluminide

    International Nuclear Information System (INIS)

    Khan, A.N.

    2009-01-01

    Titanium aluminides intermetallic compounds have received great attention during the past decade, since they have the potential, in aircraft and automotive engines, to replace the high density Ni-base superalloys However, these intermetallics possess poor oxidation properties at high temperatures. Previous studies showed that protective alumina scale formation on gamma-TiAl can be obtained by small additions (around 2 at.%) of Ag. In the present study, a number of cast Ti-Al-Si alloys were investigated in relation to transient oxide formation in air at 1300 deg. C. After various oxidation times the oxide composition, microstructure and morphology were studied by combining a number of analysis techniques. The TiAl-Si alloys appear to form Al Ti and Si oxides. However, the formation of silicon oxide at the interface of base metal and scale slows down the oxidation rate significantly. (author)

  14. Micromagnetism and the microstructure of ferromagnetic solids

    CERN Document Server

    Kronmüller, Helmut

    2003-01-01

    Here is a fundamental introduction to microstructure magnetic property relations where microstructures on atomic, nano- and micrometer scales are considered. The authors demonstrate that outstanding magnetic properties require an optimization of microstructural properties where the microstructures in crystalline materials are point defects and dislocations as well as grain and phase boundaries. In amorphous alloys the type of microstructures on atomic scales are defined and used to describe intrinsic and extrinsic properties.

  15. Microstructures (clumps) in turbulent plasmas

    International Nuclear Information System (INIS)

    Balescu, R.; Misguich, J.H.

    1977-01-01

    A general analysis of binary correlations in a turbulent plasma leads to a functional relation relating correlations to the one-particle distribution function. Such a relation allows to understand the mechanism of generation of the microstructures or clumps introduced by Dupree. The expressions introduced by this author appear as a lowest approximation of the general equation. The features and interpretation of these microstructures are briefly discussed [fr

  16. Study of PM2000 microstructure evolution following FSW process

    International Nuclear Information System (INIS)

    Mathon, M.H.; Klosek, V.; Carlan, Y. de; Forest, L.

    2009-01-01

    The materials reinforced by oxides dispersion, usually called ODS (Oxide Strengthened Dispersion), have a vast applicability because of their excellent mechanical resistance at medium and high temperatures. Their weldability is one of the technological issue which remain today. The Friction Stir Welding process is a means of welding which would make it possible to preserve the oxides dispersion in the metal matrix. As a solid-state joint process, Friction Stir Welding (FSW) joins metals by locally introducing frictional heat and plastic flow by rotation of the welding tool with resulting local microstructure changes. The local microstructure determines the weld mechanical properties. Therefore, it is important to investigate the relationship between the microstructure and the mechanical properties. In this work, the PM2000 steel microstructure in friction stir (FS) weld was studied by neutron scattering. The oxides size distribution evolution between the bulk and the weld was analyzed by SANS. Crystallographic texture variations during friction stir processing were investigated by neutron diffraction. Indeed, heating and severe plastic deformation can significantly alter the original texture and then affect the physical and mechanical properties. The texture was studied in different zones: in the bulk, in the thermo-mechanically affected zone (TMAZ) and is the heat-affected zone (HAZ) of the PM2000 alloy. Lastly, the stresses distribution after welding is a crucial parameter for the mechanical properties. Their variation prediction under FSW, taking into account of the microstructure evolution which occur during the process, is very delicate. The neutron diffraction allowed characterizing the distribution of the stresses in the different zones.

  17. Metal Matrix Composite Material by Direct Metal Deposition

    Science.gov (United States)

    Novichenko, D.; Marants, A.; Thivillon, L.; Bertrand, P. H.; Smurov, I.

    Direct Metal Deposition (DMD) is a laser cladding process for producing a protective coating on the surface of a metallic part or manufacturing layer-by-layer parts in a single-step process. The objective of this work is to demonstrate the possibility to create carbide-reinforced metal matrix composite objects. Powders of steel 16NCD13 with different volume contents of titanium carbide are tested. On the base of statistical analysis, a laser cladding processing map is constructed. Relationships between the different content of titanium carbide in a powder mixture and the material microstructure are found. Mechanism of formation of various precipitated titanium carbides is investigated.

  18. Prebiotic organic microstructures.

    Science.gov (United States)

    Bassez, Marie-Paule; Takano, Yoshinori; Kobayashi, Kensei

    2012-08-01

    Micro- and sub-micrometer spheres, tubules and fiber-filament soft structures have been synthesized in our experiments conducted with 3 MeV proton irradiations of a mixture of simple inorganic constituents, CO, N(2) and H(2)O. We analysed the irradiation products, with scanning electron microscopy (SEM) and atomic force microscopy (AFM). These laboratory organic structures produced a wide variety of proteinaceous and non-proteinaceous amino acids after HCl hydrolysis. The enantiomer analysis for D,L-alanine confirmed that the amino acids were abiotically synthesized during the laboratory experiment. We discuss the presence of CO(2) and the production of H(2) during exothermic processes of serpentinization and consequently we discuss the production of hydrothermal CO in a ferromagnesian silicate mineral environment. We also discuss the low intensity of the Earth's magnetic field during the Paleoarchaean Era and consequently we conclude that excitation sources arising from cosmic radiation were much more abundant during this Era. We then show that our laboratory prebiotic microstructures might be synthesized during the Archaean Eon, as a product of the serpentinization process of the rocks and of their mineral contents.

  19. Continua with microstructure

    CERN Document Server

    Capriz, Gianfranco

    1989-01-01

    This book proposes a new general setting for theories of bodies with microstructure when they are described within the scheme of the con­ tinuum: besides the usual fields of classical thermomechanics (dis­ placement, stress, temperature, etc.) some new fields enter the picture (order parameters, microstress, etc.). The book can be used in a semester course for students who have already followed lectures on the classical theory of continua and is intended as an introduction to special topics: materials with voids, liquid crystals, meromorphic con­ tinua. In fact, the content is essentially that of a series of lectures given in 1986 at the Scuola Estiva di Fisica Matematica in Ravello (Italy). I would like to thank the Scientific Committee of the Gruppo di Fisica Matematica of the Italian National Council of Research (CNR) for the invitation to teach in the School. I also thank the Committee for Mathematics of CNR and the National Science Foundation: they have supported my research over many years and given ...

  20. Competition between microstructure and defect in multiaxial high cycle fatigue

    Directory of Open Access Journals (Sweden)

    F. Morel

    2015-07-01

    Full Text Available This study aims at providing a better understanding of the effects of both microstructure and defect on the high cycle fatigue behavior of metallic alloys using finite element simulations of polycrystalline aggregates. It is well known that the microstructure strongly affects the average fatigue strength and when the cyclic stress level is close to the fatigue limit, it is often seen as the main source of the huge scatter generally observed in this fatigue regime. The presence of geometrical defects in a material can also strongly alter the fatigue behavior. Nonetheless, when the defect size is small enough, i.e. under a critical value, the fatigue strength is no more affected by the defect. The so-called Kitagawa effect can be interpreted as a competition between the crack initiation mechanisms governed either by the microstructure or by the defect. Surprisingly, only few studies have been done to date to explain the Kitagawa effect from the point of view of this competition, even though this effect has been extensively investigated in the literature. The primary focus of this paper is hence on the use of both FE simulations and explicit descriptions of the microstructure to get insight into how the competition between defect and microstructure operates in HCF. In order to account for the variability of the microstructure in the predictions of the macroscopic fatigue limits, several configurations of crystalline orientations, crystal aggregates and defects are studied. The results of each individual FE simulation are used to assess the response at the macroscopic scale thanks to a probabilistic fatigue criterion proposed by the authors in previous works. The ability of this criterion to predict the influence of defects on the average and the scatter of macroscopic fatigue limits is evaluated. In this paper, particular emphasis is also placed on the effect of different loading modes (pure tension, pure torsion and combined tension and torsion on

  1. Microstructural evolution and control in laser material processing

    International Nuclear Information System (INIS)

    Kaul, R.; Nath, A.K.

    2005-01-01

    Laser processing, because of its characteristic features, often gives rise to unique microstructure and properties not obtained with other conventional processes. We present various diverse laser processing case studies involving control of microstructure through judicious selection of processing parameters carried out with indigenously developed high power CO 2 lasers. The first study describes microstructural control during end plug laser welding of PFBR fuel pin, involving crack pone alloy D9 tube and type 316 M stainless steel (SS) plug, through preferential displacement of focused laser beam. Crater and associated cracks were eliminated by suitable laser power ramping. Another case study describes how low heat input characteristics of laser cladding process has been exploited for suppressing dilution in 'Colomony 6' deposits on austenitic SS. The results are in sharp contrast to extensive dilution noticed in Colmony 6 hard faced deposits made by GTAW. A novel laser surface melting (LSM) treatment for type 316 (N) SS weld metal has been developed to generate a sensitization-resistant microstructure which leads to enhanced resistance against intergranular corrosion (IGC). IGC resistance of laser treated surface has been found to be critically dependent on laser processing parameters. Experimental observations have been analyzed with thermal simulation. We have also studied the effect of laser beam spatial intensity profile on the microstructure in LSM. We have developed laser-assisted graded hard facing of austenitic SS substrate with Stellite 6 which, in contrast to direct deposition either by laser or GTAW, produced smooth transition in chemical composition and hardness used to control grain coarsening and martensite formation in type 430 SS weldment. Laser rapid manufacturing (LRM) is emerging as a new rapid and cost effective process for low volume fabrication, esp. of expensive materials. The talk will also present microstructural characteristics of laser

  2. Metal working and dislocation structures

    DEFF Research Database (Denmark)

    Hansen, Niels

    2007-01-01

    Microstructural observations are presented for different metals deformed from low to high strain by both traditional and new metal working processes. It is shown that deformation induced dislocation structures can be interpreted and analyzed within a common framework of grain subdivision on a finer...... and finer scale down to the nanometer dimension, which can be reached at ultrahigh strains. It is demonstrated that classical materials science and engineering principles apply from the largest to the smallest structural scale but also that new and unexpected structures and properties characterize metals...

  3. Influence of diatomite microstructure on its adsorption capacity for Pb(II

    Directory of Open Access Journals (Sweden)

    Nenadović S.

    2009-01-01

    Full Text Available The effect of microstructural changes caused by mechanical modification on adsorption properties of diatomite samples were investigated. The microstructure has been characterized by X-ray diffraction (XRD, scanning electron microscopy (SEM and atomic force microscopy (AFM while the degree of metal adsorption was evaluated by Inductively Coupled Plasma Atomic Emission Spectrometry (ICP AES. The results show that metal sorption capacity of diatomite is considerably improved after mechanical modification and it can be attributed to amorphysation of the material. Immobilization efficiency increased from 22% for untreated to 81% for the treated sample after 5h at BPR 4.This qualifies natural diatomite as a material for wastewater remediation.

  4. Microstructure and Ductility-Dip Cracking Susceptibility of Circumferential Multipass Dissimilar Weld Between 20MND5 and Z2CND18-12NS with Ni-Base Filler Metal 52

    Science.gov (United States)

    Qin, Renyao; Duan, Zhaoling; He, Guo

    2013-10-01

    The large circumferential multipass dissimilar weld between 20MND5 steel and Z2CND18-12NS stainless steel welded with FM52 filler material was investigated in terms of the diluted composition, the grain boundary precipitation, and the ductility-dip cracking (DDC) susceptibility of the weld. The diluted composition of the weld is composed of 37 to 47 pct Ni, 21 to 24 pct Cr, and 28 to 40 pct Fe, which are inhomogeneous along the depth and over the width of the deep weld. The carbon content has a distribution in the region of the surface weld from a high level (~0.20 pct) in the zone near 20MND5 steel to a normal level (~0.03 pct) in the zone near Z2CND18-12NS stainless steel. The carbon distribution is corresponding to the grain boundary carbides. The minimum threshold strains for DDC occur in the temperature range of 1223 K to 1323 K (950 °C to 1050 °C), which are 0.5, 0.35, and 0.4 pct for the root weld, middle region, and the surface weld, respectively. The dissimilar weld has the largest susceptibility to the DDC compared to the filler metal 52 and the Inconel 690.

  5. Examination of material manufactured by direct metal laser sintering (DMLS

    Directory of Open Access Journals (Sweden)

    J. Dobránsky

    2015-07-01

    Full Text Available This article is concerned with assessing microstructural properties of metal component manufactured by additive DMLS technology. Two series of samples were assessed. The first one was manufactured without heat treatment. Samples in the second series were treated with heat in order to assess increase in hardness and influence on modification of microstructure. Subsequently, values of hardness were measured by Vickers Hardness Test and modification of microstructure was observed by optical microscope. Evaluations were carried out in three planes in order to assess the differences in layering of material during its processing. Differences in values of hardness and microstructural components were discovered by examination of changes in three planes.

  6. Influencia de la cantidad de O2 adicionado al CO2 en el gas de protección sobre la microestructura del metal depositado en uniones soldadas de bordes rectos en aceros de bajo contenido de carbono con el proceso GMAW Influence of O2 content, added to CO2 in the shielding gas, on the microstructure of deposited metal in butt welded joint with straight edges, in low carbon steels using GMAW process

    Directory of Open Access Journals (Sweden)

    Eduardo Díaz-Cedré

    2010-12-01

    Full Text Available La presencia de ferrita acicular (FA en la microestructura del cordón de soldadura, dentro de determinado rango de valores, eleva considerablemente la tenacidad de las uniones soldadas. Es por ello, que el presente trabajo trata sobre un estudio que relaciona la cantidad de ferrita acicular en el cordón en función del contenido de oxígeno presente en la mezcla activa CO2+O2, durante la realización de uniones soldadas de bordes rectos en aceros de bajo carbono con el proceso con electrodo fusible y protección gaseosa (GMAW en condiciones invariables de parámetros de proceso (corriente de soldadura, voltaje de arco, velocidad de soldadura, longitud libre y flujo de gas protector. Como resultado del trabajo se estableció la relación gráfica existente entre la ferrita acicular y el contenido de oxígeno en la mezcla.The presence of acicular ferrite (AF in the microstructure of weld bead, in a specified range of values, increase considerably the toughness of welded joints. The present paper, for that reason, study the relationship between the acicular ferrite quantity in the deposited metal and the oxygen present in the active gas mixture of CO2+O2, during the execution of butt welded joints with straight edges, in low carbon steels with consumable electrode and gas protection (GMAW in invariable conditions of process parameters (welding current, arc voltage, welding speed, electrode extension, and gas flow. The graphic relation between the acicular ferrite and the oxygen content was established, as result of the research work.

  7. Plutonium microstructures. Part 1

    International Nuclear Information System (INIS)

    Cramer, E.M.; Bergin, J.B.

    1981-09-01

    This report is the first of three parts in which Los Alamos and Lawrence Livermore National Laboratory metallographers exhibit a consolidated set of illustrations of inclusions that are seen in plutonium metal as a consequence of inherent and tramp impurities, alloy additions, and thermal or mechanical treatments. This part includes illustrations of nonmetallic and intermetallic inclusions characteristic of major impurity elements as an aid to identifying unknowns. It also describes historical aspects of the increased purity of laboratory plutonium samples, and it gives the composition of the etchant solutions and describes the etching procedure used in the preparation of each illustrated sample. 25 figures

  8. Microstructural Development in Al-Si Powder During Rapid Solidification

    Energy Technology Data Exchange (ETDEWEB)

    Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

    2004-01-01

    Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

  9. Effects of high pressure on microstructure evolution and crystallization mechanisms during solidification of nickel

    Science.gov (United States)

    Zhang, Hai-Tao; Mo, Yun-Fei; Liu, Rang-Su; Tian, Ze-An; Liu, Hai-Rong; Hou, Zhao-Yang; Zhou, Li-Li; Liang, Yong-Chao; Peng, Ping

    2018-03-01

    To deeply understand the effects of high pressure on microstructural evolutions and crystallization mechanisms of liquid metal Ni during solidification process, MD simulation studies have been performed under 7 pressures of 0 ˜ 30 GPa, at cooling rate of 1.0 × 1011 K s-1. Adopting several microstructural analyzing methods, especially the cluster-type index method (CTIM-2) to analyze the local microstructures in the system. It is found that the pressure has important influence on the formation and evolution of microstructures, especially of the main basic clusters in the system. All the simulation systems are directly solidified into crystal structures, and the 1421, 1422, 1441 and 1661 bond-types, as well the FCC (12 0 0 0 12 0), HCP (12 0 0 0 6 6) and BCC (14 6 0 8 0 0) clusters play a key role in the microstructure transitions from liquid to crystal structures. The crystallization temperature T c is enhanced almost linearly with the increase of pressure. Highly interesting, it is found for the first time that there is an important phase transformation point from FCC to BCC structures between 20 ˜ 22.5 GPa during the solidification processes from the same initial liquid system at the same cooling rate. And the effect of increasing pressure is similar to that of decreasing cooling rate for the phase transformation of microstructures during solidification process of liquid metal Ni system, though they have different concrete effecting mechanisms.

  10. The effect of remelting various combinations of new and used cobalt-chromium alloy on the mechanical properties and microstructure of the alloy

    Directory of Open Access Journals (Sweden)

    Sharad Gupta

    2012-01-01

    Conclusion: Repeated remelting of base metal alloy for dental casting without addition of new alloy can affect the mechanical properties of the alloy. Microstructure analysis shows deterioration upon remelting. However, the addition of 25% and 50% (by weight of new alloy to the remelted alloy can bring about improvement both in mechanical properties and in microstructure.

  11. Microstructures of erbium modified aluminum-copper alloys

    Energy Technology Data Exchange (ETDEWEB)

    Berghof-Hasselbaecher, Ellen; Schmidt, Gerald; Galetz, Mathias; Schuetze, Michael [DECHEMA-Forschungsinstitut, Frankfurt am Main (Germany); Masset, Patrick J. [Fraunhofer UMSICHT-ATZ Entwicklungszentrum, Sulzbach-Rosenberg (Germany); Zhang, Ligang [Technische Univ. Bergakademie Freiberg (Germany). ZIK Virtuhcon; Liu, Libin; Jin, Zhanpeng [Central South Univ., Changsha, Hunan (China)

    2012-07-01

    Alloying with rare earth metals improves to the mechanical properties and corrosion resistance of aluminium base alloys at high temperatures. The rare earth metal erbium may be used for grain refinement. Within a project of computer-aided alloy development based on the CALPHAD (CALculation of PHAse Diagrams) method various alloys were melted on the Al-rich side of the ternary system Al-Cu-Er under argon atmosphere and their microstructures were characterized in the as-cast state or after long-term isothermal annealing (400 C/960 h) by means of different investigation techniques. As a result, the phases fcc (Al), {tau}{sub 1}-Al{sub 8}Cu{sub 4}Er, {theta}-CuAl{sub 2}, {eta}-CuAl, and Al{sub 3}Er were identified, their compositions and fractions were quantified, and their hardnesses were determined. The experimental obtained microstructures agree very well with the calculated solidification behaviors of the cast alloys. The knowledge gained from this work about the phase compositions and microstructures can also be utilized for the fine optimization of the phase diagram. (orig.)

  12. Refinement of the microstructure of steel by cross rolling

    International Nuclear Information System (INIS)

    Tsay, Kira; Arbuz, Alexandr; Gusseynov, Nazim; Nemkaeva, Renata; Ospanov, Nurlan; Krupen'kin, Ivan

    2016-01-01

    One of the most effective ways for refinement of metal microstructure is a severe plastic deformation. The cross rolling is the one of most perspective methods of severe plastic deformation, because it allows to get the long billets, unlike equal angular pressing and other popular methods. This fact provides some industrial expectation for this method. However, deformation and motion path of the metal is very heterogeneous across the section of the rolled piece. This paper presents the finite element modeling of hot cross rolling of steel in the software package DEFORM-3D features implemented and studied the stress-strain state. An experimental study of the effect of the cross rolling on a three-roll mill on the microstructure of structural alloy steel and stainless steel AISI321 in different zones of the bar. Analysis of microsections made after rolling with high total stretch and the final pass temperature 700°C, shows the formation of equiaxial ultrafinegrain structure on the periphery of an elongated rod and “rolling” texture in the central zone. The resulting microstructure corresponds to that obtained in models of stress-strain state. Keywords: cross rolling, ultra-fine grain structure, steel.

  13. Macrostructural and microstructural features of 1 000 MPa grade TRIP steel joint by CO2 laser welding

    Institute of Scientific and Technical Information of China (English)

    Wang Wenquan; Sun Daqian; Kang Chungyun

    2008-01-01

    Bead-on-plate CO2 laser welding of 1 000 MPa grade transformation induced plasticity (TRIP) steel was conducted under different welding powers, welding speeds and shield gases. The macrostructural and microstructural features of the welded joint were investigated. The increase of welding speed reduced the width of the weld bead and the porosities in the weld bead resulting from the different flow mode of melted metal in weld pool. The decrease of welding power or use of shield gas of helium also contributed to the reduction of porosity in the weld bead due to the alleviation of induced plasma formation, thus stabilizing the keyhole. The porosity formation intimately correlated with the evaporation of alloy element Mn in the base metal. The laser welded metal had same martensite microstructure as that of water-quenched base metal. The welding parameters which increased cooling rate all led to fine microstructures of the weld bead.

  14. Microstructure of rapidly solidified materials

    Science.gov (United States)

    Jones, H.

    1984-07-01

    The basic features of rapidly solidified microstructures are described and differences arising from alternative processing strategies are discussed. The possibility of achieving substantial undercooling prior to solidification in processes such as quench atomization and chill block melt spinning can give rise to striking microstructural transitions even when external heat extraction is nominally Newtonian. The increased opportunity in laser and electron beam surface melting for epitaxial growth on the parent solid at an accelerating rate, however, does not exclude the formation of nonequilibrium phases since the required undercooling can be locally attained at the solidification front which is itself advancing at a sufficiently high velocity. The effects of fluid flow indicated particularly in melt spinning and surface melting are additional to the transformational and heat flow considerations that form the present basis for interpretation of such microstructural effects.

  15. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    OpenAIRE

    Yurtisik,Koray; Tirkes,Suha; Dykhno,Igor; Gur,C. Hakan; Gurbuz,Riza

    2013-01-01

    Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex mi...

  16. MESOSCALE SIMULATIONS OF MICROSTRUCTURE AND TEXTURE EVOLUTION DURING DEFORMATION OF COLUMNAR GRAINS

    International Nuclear Information System (INIS)

    Sarma, G.

    2001-01-01

    In recent years, microstructure evolution in metals during deformation processing has been modeled at the mesoscale by combining the finite element method to discretize the individual grains with crystal plasticity to provide the constitutive relations. This approach allows the simulations to capture the heterogeneous nature of grain deformations due to interactions with neighboring grains. The application of this approach to study the deformations of columnar grains present in solidification microstructures is described. The microstructures are deformed in simple compression, assuming the easy growth direction of the columnar grains to be parallel to the compression axis in one case, and perpendicular in the other. These deformations are similar to those experienced by the columnar zones of a large cast billet when processed by upsetting and drawing, respectively. The simulations show that there is a significant influence of the initial microstructure orientation relative to the loading axis on the resulting changes in grain shape and orientation

  17. Microstructure of Matrix in UHTC Composites

    Science.gov (United States)

    Johnson, Sylvia; Stackpoole, Margaret; Gusman, Michael I.; Chavez-Garia Jose; Doxtad, Evan

    2011-01-01

    Approaches to controlling the microstructure of Ultra High Temperature Ceramics (UHTCs) are described.. One matrix material has been infiltrated into carbon weaves to make composite materials. The microstructure of these composites is described.

  18. Microstructure study of AUC and UO2

    International Nuclear Information System (INIS)

    Pan Ying; Gao Dihua; Lu Huaichang

    1992-01-01

    The microstructures of AUC, UO 2 powder and pellets were investigated with metallo-scope, SEM, TEM, XRD, and image analyzer. The influence of the reduction conditions of AUC on the microstructures of UO 2 powder and pellet were studied

  19. Microstructure and oxidation behaviour of aluminized coating of inconel 625

    International Nuclear Information System (INIS)

    Khalid, F.A.; Hussain, N.; Shahid, K.A.; Rehman, S.; Qureshi, A.H.; Khan, I.H.

    1999-01-01

    Microstructural and oxidation characteristics of aluminized coated Inconel 625 have been examined using scanning electron microscopy (SEM) and fine-probe spot and linescan EDS microanalysis techniques. The formation of slowly growing adherent metallic coatings is essential for protection against the severe environments. Aluminising of the superalloy samples was carried out by pack cementation process at 900 deg. C. in an argon atmosphere. The samples were subsequently oxidized in air at various temperatures to examine performance of the pack aluminized coated alloy. The microstructural changes that occurred in the aluminized layer at various exposure temperature and time were examined to study the oxidation behavior and formation of different phases in the aluminized coating deposited on Inconel 625. (author)

  20. Microstructure and mechanical properties of selective laser melted magnesium

    International Nuclear Information System (INIS)

    Ng, C.C.; Savalani, M.M.; Lau, M.L.; Man, H.C.

    2011-01-01

    The effects of laser processing parameters on the microstructure and mechanical properties of selective laser-melted magnesium were investigated. The results show that the microstructure characteristics of the laser-melted samples are dependent on the grain size of SLM magnesium. The grains in the molten zone coarsen as the laser energy density increases. In addition, the average hardness values of the molten zone decreases significantly with an increase of the laser energy densities and then decreased slowly at a relatively high laser energy density irrespective of mode of irradiation. The hardness value was obtained from 0.59 to 0.95 GPa and corresponding elastic modulus ranging from 27 to 33 GPa. The present selective laser-melted magnesium parts are promising for biomedical applications since the mechanical properties are more closely matched with human bone than other metallic biomaterials.

  1. Electron holography study on the microstructure of magnetic tunnelling junctions

    International Nuclear Information System (INIS)

    Xu, Q.Y.; Wang, Y.G.; You, B.; Du, J.; Hu, A.; Zhang, Z.

    2004-01-01

    Electron holography was applied to study the microstructure evolution of magnetic tunnelling junctions (MTJs) CoFe/AlO x /Co annealed at different temperatures. A mean inner potential barrier was observed in the as-deposited MTJ sample, while it was changed to a potential well after a 200 deg. C or a 400 deg. C annealing. It is suggested that the oxygen atoms were redistributed during the annealing, which left metallic atoms acting as acceptors to confine the electrons, leading to the decrease of the potential of the AlO x barrier layer. The results suggest that the electron holography may be a useful tool for the study of the microstructure of amorphous materials

  2. Flaking behavior and microstructure evolution of nickel and copper powder during mechanical milling in liquid environment

    International Nuclear Information System (INIS)

    Xiao Xiao; Zeng Zigao; Zhao Zhongwei; Xiao Songwen

    2008-01-01

    To prepare metal flakes with a high flaking level and investigate the microstructure of metal flakes, nickel and copper powder were mechanically milled in liquid environment and the microstructure of powders was investigated by X-ray diffraction. The milling process can be divided into flaking and broken stages. At the flaking stage, milled metal powders exhibited high flaking level and flaky microshape, and became preferred orientation. While at the broken stage, the milled powders presented a low flaking level and irregular microshape, and was not preferred orientation any longer. The grain size, microstrain and dislocation density along direction varied with milling time differently from that along direction. The flaking level of the milled powders was related to the preferred orientation, and more closely to the deformation mechanism. We can strengthen the formation of preferred orientation to obtain metal powders with a high flaking level

  3. Flaking behavior and microstructure evolution of nickel and copper powder during mechanical milling in liquid environment

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Xiao [College of Metallurgical Science and Engineering, Central South University, Changsha 410083, Hunan (China); Changsha Research Institute of Mining and Metallurgy, Changsha 410012, Hunan (China); Zeng Zigao [Changsha Research Institute of Mining and Metallurgy, Changsha 410012, Hunan (China); Zhao Zhongwei [College of Metallurgical Science and Engineering, Central South University, Changsha 410083, Hunan (China); Xiao Songwen [Changsha Research Institute of Mining and Metallurgy, Changsha 410012, Hunan (China)], E-mail: swinxiao@yahoo.com.cn

    2008-02-25

    To prepare metal flakes with a high flaking level and investigate the microstructure of metal flakes, nickel and copper powder were mechanically milled in liquid environment and the microstructure of powders was investigated by X-ray diffraction. The milling process can be divided into flaking and broken stages. At the flaking stage, milled metal powders exhibited high flaking level and flaky microshape, and <2 0 0> became preferred orientation. While at the broken stage, the milled powders presented a low flaking level and irregular microshape, and <2 0 0> was not preferred orientation any longer. The grain size, microstrain and dislocation density along <2 0 0> direction varied with milling time differently from that along <1 1 1> direction. The flaking level of the milled powders was related to the <2 0 0> preferred orientation, and more closely to the deformation mechanism. We can strengthen the formation of <2 0 0> preferred orientation to obtain metal powders with a high flaking level.

  4. Initial microstructural study of a Ce-La alloy using electron backscattered diffraction

    International Nuclear Information System (INIS)

    Scott, Thomas B.; Younes, Charles M.; Ling, Michael; Jones, Christopher P.; Nicholson, John A.; Heard, Peter J.; Jenkins, Roderick

    2011-01-01

    Research highlights: → First ever successful EBSD microstructural analysis of Ce-La alloy. → Successful preparation using electro-polishing in the open laboratory. → Equiaxed grains 20-40 μm in size dominate the microstructure, with random orientations, relatively straight grain boundary contacts and no evidence for crystal twinning. → All grains matched to a fcc γ-phase. → Problematic presence of entrapped oxide particles. - Abstract: To better understand and exploit the unique electronic and structural properties of f-block metals and their alloys it is perceived that an improved knowledge of the microstructural characteristics and phase changes as a function of temperature and pressure, is necessary. For other different types of metallic systems, the use of electron back-scattered diffraction (EBSD) is becoming a common practice in order to obtain detailed microstructural information, but this has, as yet, been very limited in case of f-block metals. Because of their extreme affinity to oxygen and rapid surface reaction, EBSD studies of this metal-category are very sparse with only one work published on cerium metal providing an example of technical hurdles for a prerequisite oxide-free metal surface. Specifically the need to remove the oxide by ion etching was considered essential to enable a successful EBSD analysis. The current work presents the results of a first attempt to characterise the microstructure of a Ce-La alloy using EBSD. It demonstrates that high quality diffraction patterns and crystal orientation maps can be successfully obtained following a carefully controlled preparation of the alloy surface in the open laboratory by applying a simple and reproducible electro-polishing procedure without a further need for ion etching in vaccuo.

  5. Metallic nanosystems in catalysis

    International Nuclear Information System (INIS)

    Bukhtiyarov, Valerii I; Slin'ko, Mikhail G

    2001-01-01

    The reactivities of metallic nanosystems in catalytic processes are considered. The activities of nanoparticles in catalysis are due to their unique microstructures, electronic properties and high specific surfaces of the active centres. The problems of increasing the selectivities of catalytic processes are discussed using several nanosystems as examples. The mutual effects of components of bimetallic nanoparticles are discussed. The prospects for theoretical and experimental investigations into catalytic nanosystems and the construction of industrial catalysts based on them are evaluated. The bibliography includes 207 references.

  6. Influence of cobalt, tantalum, and tungsten on the microstructure and mechanical properties of superalloy single crystals

    International Nuclear Information System (INIS)

    Nathal, M.V.; Ebert, L.J.

    1982-01-01

    The influence of Co, Ta, and W on the microstructure and mechanical properties of nickel base super-alloy single crystals was investigated. A matrix of alloys was based on Mar-M 247 stripped of C, B, Zr, and Hf. The microstructures of the alloys were examined using optical and electron microscopy, phase extraction, X-ray diffraction, and differential thermal analysis. Tensile and creep-rupture tests were performed at 1000 C. An increase in tensile and creep strength resulted when Co was removed from alloys containing high refractory metal contents, but Co effects were negligible for alloys with lower refractory metal levels. In the composition range studied, W was more effective than Ta in increasing the creep resistance. The mechanical properties are discussed in relation to the microstructures of the alloys

  7. Influence of cobalt, tantalum, and tungsten on the microstructure and mechanical properties of superalloy single crystals

    Science.gov (United States)

    Nathal, M. V.; Ebert, L. J.

    1982-01-01

    The influence of Co, Ta, and W on the microstructure and mechanical properties of nickel base super-alloy single crystals was investigated. A matrix of alloys was based on Mar-M 247 stripped of C, B, Zr, and Hf. The microstructures of the alloys were examined using optical and electron microscopy, phase extraction, X-ray diffraction, and differential thermal analysis. Tensile and creep-rupture tests were performed at 1000 C. An increase in tensile and creep strength resulted when Co was removed from alloys containing high refractory metal contents, but Co effects were negligible for alloys with lower refractory metal levels. In the composition range studied, W was more effective than Ta in increasing the creep resistance. The mechanical properties are discussed in relation to the microstructures of the alloys.

  8. Chemical and microstructural characterization of recycled zircaloy

    International Nuclear Information System (INIS)

    Martinez, Luis G.; Pereira, Luiz A.T.; Rossi, Jesualdo L.; Takiishi, Hidetoshi; Sato, Ivone M.; Scapin, Marcos A.; Orlando, Marcos T.D.

    2011-01-01

    PWR reactors employ as nuclear fuel UO 2 pellets with Zircaloy clad. Brazil is autonomous in the nuclear fuel cycle, from uranium mining to enrichment and nuclear fuel manufacture. However, the industrial production of nuclear zirconium alloys does not meet the demand, leading to importation of Zircaloy for fuel manufacturing. In the fabrication of fuel elements parts, machining chips of alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is strategic in economical and environmental aspects. In this work are described two methods that are being developed to recycle Zircaloy chips. The first method the Zircaloy machining chips are melted using an electric arc furnace to obtain small laboratory ingots. The second method uses powder metallurgy technique. By this later method, the Zircaloy chips are submitted to a hydriding process and the resulting material is milled in a high-energy ball mill. The powder is cold isostatically pressed and vacuum sintered. The elemental composition of the materials obtained using both methods is being determined using X-ray fluorescence techniques and compared to the specifications of nuclear grade Zircaloy and to the composition of the starting chips. The phase composition of the laboratory ingots was determined using X-ray diffraction. The ingots were vacuum annealed and the microstructures resulting from both processing methods before and after heat treatments were characterized using optical and scanning electron microscopy. The hardness of the materials was evaluated. A methodology of chemical analysis using X-ray fluorescence spectrometry, for composition certification, was established and tested. The results showed that recycled Zircaloy presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding cap-ends, using near net shape sintering. (author)

  9. Surface microstructure of bitumen characterized by atomic force microscopy.

    Science.gov (United States)

    Yu, Xiaokong; Burnham, Nancy A; Tao, Mingjiang

    2015-04-01

    Bitumen, also called asphalt binder, plays important roles in many industrial applications. It is used as the primary binding agent in asphalt concrete, as a key component in damping systems such as rubber, and as an indispensable additive in paint and ink. Consisting of a large number of hydrocarbons of different sizes and polarities, together with heteroatoms and traces of metals, bitumen displays rich surface microstructures that affect its rheological properties. This paper reviews the current understanding of bitumen's surface microstructures characterized by Atomic Force Microscopy (AFM). Microstructures of bitumen develop to different forms depending on crude oil source, thermal history, and sample preparation method. While some bitumens display surface microstructures with fine domains, flake-like domains, and dendrite structuring, 'bee-structures' with wavy patterns several micrometers in diameter and tens of nanometers in height are commonly seen in other binders. Controversy exists regarding the chemical origin of the 'bee-structures', which has been related to the asphaltene fraction, the metal content, or the crystallizing waxes in bitumen. The rich chemistry of bitumen can result in complicated intermolecular associations such as coprecipitation of wax and metalloporphyrins in asphaltenes. Therefore, it is the molecular interactions among the different chemical components in bitumen, rather than a single chemical fraction, that are responsible for the evolution of bitumen's diverse microstructures, including the 'bee-structures'. Mechanisms such as curvature elasticity and surface wrinkling that explain the rippled structures observed in polymer crystals might be responsible for the formation of 'bee-structures' in bitumen. Despite the progress made on morphological characterization of bitumen using AFM, the fundamental question whether the microstructures observed on bitumen surfaces represent its bulk structure remains to be addressed. In addition

  10. PREFACE: Processing, Microstructure and Performance of Materials

    Science.gov (United States)

    Chiu, Yu Lung; Chen, John J. J.; Hodgson, Michael A.; Thambyah, Ashvin

    2009-07-01

    A workshop on Processing, Microstructure and Performance of Materials was held at the University of Auckland, School of Engineering, on 8-9 April 2009. Organised by the Department of Chemical and Materials Engineering, University of Auckland, this meeting consisted of international participants and aimed at addressing the state-of-the-art research activities in processing, microstructure characterization and performance integrity investigation of materials. This two-day conference brought together scientists and engineers from New Zealand, Australia, Hong Kong, France, and the United Kingdom. Undoubtedly, this diverse group of participants brought a very international flair to the proceedings which also featured original research papers on areas such as Materials processing; Microstructure characterisation and microanalysis; Mechanical response at different length scales, Biomaterials and Material Structural integrity. There were a total of 10 invited speakers, 16 paper presentations, and 14 poster presentations. Consequently, the presentations were carefully considered by the scientific committee and participants were invited to submit full papers for this volume. All the invited paper submissions for this volume have been peer reviewed by experts in the various fields represented in this conference, this in accordance to the expected standards of the journal's Peer review policy for IOP Conference Series: Materials Science and Engineering. The works in this publication consists of new and original research as well as several expert reviews of current state-of-the art technologies and scientific developments. Knowing some of the real constraints on hard-copy publishing of high quality, high resolution images, the editors are grateful to IOP Publishing for this opportunity to have the papers from this conference published on the online open-access platform. Listed in this volume are papers on a range of topics on materials research, including Ferguson's high strain

  11. Metal-metal-hofteproteser

    DEFF Research Database (Denmark)

    Ulrich, Michael; Overgaard, Søren; Penny, Jeannette

    2014-01-01

    In Denmark 4,456 metal-on-metal (MoM) hip prostheses have been implanted. Evidence demonstrates that some patients develope adverse biological reactions causing failures of MoM hip arthroplasty. Some reactions might be systemic. Failure rates are associated with the type and the design of the Mo...

  12. Microstructural processes in irradiated materials

    Science.gov (United States)

    Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

    2016-04-01

    These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15-19, 2015.

  13. Modeling of emulsion copolymer microstructure

    NARCIS (Netherlands)

    van Doremaele, G.H.J.; Herk, van A.M.; German, A.L.

    1992-01-01

    A model is developed to describe stages II and III of batch emulsion copolymn., and its predictive capabilities are investigated by application to the system styrene-Me acrylate. The main reaction site is the monomer-swollen polymer particle. Copolymn. rate and copolymer microstructure (molar

  14. Nonlinear microstructured polymer optical fibres

    DEFF Research Database (Denmark)

    Frosz, Michael Henoch

    is potentially the case for microstructured polymer optical fibres (mPOFs). Another advantage is that polymer materials have a higher biocompatibility than silica, meaning that it is easier to bond certain types of biosensor materials to a polymer surface than to silica. As with silica PCFs, it is difficult...

  15. Microstructure Characterization of Al-TiC Surface Composite Fabricated by Friction Stir Processing

    Science.gov (United States)

    Shiva, Apireddi; Cheepu, Muralimohan; Charan Kantumuchu, Venkata; Kumar, K. Ravi; Venkateswarlu, D.; Srinivas, B.; Jerome, S.

    2018-03-01

    Titanium carbide (TiC) is an exceedingly hard and wear refractory ceramic material. The surface properties of the material are very important and the corrosion, wear and fatigue resistance behaviour determines its ability and applications. It is necessary to modify the surface properties of the materials to enhance their performance. The present work aims on developing a new surface composite using commercially pure aluminum and TiC reinforcement powder with a significant fabrication technique called friction stir processing (FSP). The metal matrix composite of Al/TiC has been developed without any defects formation to investigate the particles distribution in the composite, microstructural changes and mechanical properties of the material. The microstructural observations exhibited that the grain refinement in the nugget compared to the base metal and FSP without TiC particles. The developed composite properties showed substantial improvement in micro-hardness, friction factor, wear resistance and microstructural characteristics in comparison to parent metal. On the other side, the ductility of the composite specimens was diminished over the substrate. The FSPed specimens were characterised using X-ray diffraction technique and revealed that the formation of AlTi compounds and the presence of Ti phases in the matrix. The microstructures of the samples illustrated the uniform distribution of particles in the newly developed metal matrix composite.

  16. Predictive modeling of interfacial damage in substructured steels: application to martensitic microstructures

    NARCIS (Netherlands)

    Maresca, F.; Kouznetsova, V.; Geers, M.G.D.

    2016-01-01

    Metallic composite phases, like martensite present in conventional steels and new generation high strength steels exhibit microscale, locally lamellar microstructures characterized by alternating layers of phases or crystallographic variants. The layers can be sub-micron down to a few nanometers

  17. Intermetallic matrix composites; Proceedings of the MRS Symposium, San Francisco, CA, Apr. 18-20, 1990

    International Nuclear Information System (INIS)

    Anton, D.L.; Martin, P.L.; Miracle, D.B.; Mcmeeking, R.

    1990-01-01

    The present volume on intermetallic matrix composites discusses the modeling, processing, microstructure/property relationships, and compatibility of intermetallic matrix composites. Attention is given to models for the strength of ductile matrix composites, innovative processing techniques for intermetallic matrix composites, ductile phase toughening of brittle intermetallics, and reactive synthesis of NbAl3 matrix composites. Topics addressed include solidification processing of NbCr2 alloys, Ta and Nb reinforced MoSi2, the microstructure and mechanical behavior of Ni3Al-matrix composites, and ductile-phase toughening of Cr3Si with chromium. Also discussed are dislocation morphologies in TiB2/NiAl, the development of highly impact resistant NiAl matrix composites, the effect of notches on the fatigue life of the SCS-6Ti3Al composite, and the chemical stability of fiber-metal matrix composites

  18. Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint

    Science.gov (United States)

    Rahmani, Mehdi; Eghlimi, Abbas; Shamanian, Morteza

    2014-10-01

    To study the effect of chemical composition on microstructural features and mechanical properties of dissimilar joints between super duplex and austenitic stainless steels, welding was attempted by gas tungsten arc welding process with a super duplex (ER2594) and an austenitic (ER309LMo) stainless steel filler metal. While the austenitic weld metal had vermicular delta ferrite within austenitic matrix, super duplex stainless steel was mainly comprised of allotriomorphic grain boundary and Widmanstätten side plate austenite morphologies in the ferrite matrix. Also the heat-affected zone of austenitic base metal comprised of large austenite grains with little amounts of ferrite, whereas a coarse-grained ferritic region was observed in the heat-affected zone of super duplex base metal. Although both welded joints showed acceptable mechanical properties, the hardness and impact strength of the weld metal produced using super duplex filler metal were found to be better than that obtained by austenitic filler metal.

  19. Microstructural characterization of dissimilar welds between Incoloy 800H and 321 Austenitic Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Sayiram, G., E-mail: sayiram.g@vit.ac.in; Arivazhagan, N.

    2015-04-15

    In this work, the microstructural character of dissimilar welds between Incoloy 800H and 321 Stainless Steel has been discussed. The microscopic examination of the base metals, fusion zones and interfaces was characterized using an optical microscope and scanning electron microscopy. The results revealed precipitates of Ti (C, N) in the austenitic matrix along the grain boundaries of the base metals. Migration of grain boundaries in the Inconel 82 weld metal was very extensive when compared to Inconel 617 weldment. Epitaxial growth was observed in the 617 weldment which increases the strength and ductility of the weld metal. Unmixed zone near the fusion line between 321 Stainless Steel and Inconel 82 weld metal was identified. From the results, it has been concluded that Inconel 617 filler metal is a preferable choice for the joint between Incoloy 800H and 321 Stainless Steel. - Highlights: • Failure mechanisms produced by dissimilar welding of Incoloy 800H to AISI 321SS • Influence of filler wire on microstructure properties • Contemplative comparisons of metallurgical aspects of these weldments • Microstructure and chemical studies including metallography, SEM–EDS • EDS-line scan study at interface.

  20. Metallated metal-organic frameworks

    Energy Technology Data Exchange (ETDEWEB)

    Bury, Wojciech; Farha, Omar K.; Hupp, Joseph T.; Mondloch, Joseph E.

    2017-08-22

    Porous metal-organic frameworks (MOFs) and metallated porous MOFs are provided. Also provided are methods of metallating porous MOFs using atomic layer deposition and methods of using the metallated MOFs as catalysts and in remediation applications.

  1. Microstructural Characterization of the Heat-Affected Zones in Grade 92 Steel Welds: Double-Pass and Multipass Welds

    Science.gov (United States)

    Xu, X.; West, G. D.; Siefert, J. A.; Parker, J. D.; Thomson, R. C.

    2018-04-01

    The microstructure in the heat-affected zone (HAZ) of multipass welds typical of those used in power plants and made from 9 wt pct chromium martensitic Grade 92 steel is complex. Therefore, there is a need for systematic microstructural investigations to define the different regions of the microstructure across the HAZ of Grade 92 steel welds manufactured using the traditional arc welding processes in order to understand possible failure mechanisms after long-term service. In this study, the microstructure in the HAZ of an as-fabricated two-pass bead-on-plate weld on a parent metal of Grade 92 steel has been systematically investigated and compared to a complex, multipass thick section weldment using an extensive range of electron and ion-microscopy-based techniques. A dilatometer has been used to apply controlled thermal cycles to simulate the microstructures in distinctly different regions in a multipass HAZ using sequential thermal cycles. A wide range of microstructural properties in the simulated materials were characterized and compared with the experimental observations from the weld HAZ. It has been found that the microstructure in the HAZ can be categorized by a combination of sequential thermal cycles experienced by the different zones within the complex weld metal, using the terminology developed for these regions based on a simpler, single-pass bead-on-plate weld, categorized as complete transformation, partial transformation, and overtempered.

  2. Microstructural study of tungsten influence on Co-Cr alloys

    International Nuclear Information System (INIS)

    Karaali, A.; Mirouh, K.; Hamamda, S.; Guiraldenq, P.

    2005-01-01

    Alloying elements, such as W, Mo, Mn,..., are of a great importance in the preoxidation of dental alloys and, consequently, on the ceramic/metal bond quality. This study deals with the effect of tungsten addition on the microstructural state of Co-Cr dental alloys, before the ceramisation process. These materials were prepared by unidirectional solidification. Their characterization has been carried out, using transmission electron microscopy (TEM) and X-ray diffraction. It shows that the addition of tungsten up to 8 wt.% induces structural transformations, which are believed to be linked to the added amount of tungsten

  3. THE MICROSTRUCTURAL PROPERTIES OF EXPLOSION WELDED Ni/Ti JOINT

    Directory of Open Access Journals (Sweden)

    Kamila Zdrodowska

    2014-06-01

    Full Text Available Explosion welding is one of the ways of bonding materials. This method is used to bond metals which either cannot be joined or they are difficult to bond by other methods. The study investigates the metallographic characteristics of Ni/Ti joints in the form of a plate. Microstructures of the joints are examined and hardness measurements are carried out on the bonded materials and their interfaces. A detailed analysis of the distributions of wave length and width is presented. An average microhardness of the interface is found to be higher than that of the base materials.

  4. MICRO-STRUCTURAL INVESTIGATION OF SOME ARTIFACTS DISCOVERED AT POROLISSUM

    Directory of Open Access Journals (Sweden)

    MUNTEANU Mihai

    2014-09-01

    Full Text Available the paper presents the investigation of two fragments of roman bronze artefacts, discovered during archaeological works performed at Porolissum, an important military and economical point on the northern limes of Dacia Province. One of the analyzed fragments (Mi1 was taken from a consistent fragment of a Roman bronze statue, while the second (Mi2 was among a lot of small metal pieces, discovered in the same investigated area. Using highly sophisticated micro-structural analysing techniques – X-Ray diffraction, the paper investigates the possibility that the Mi2 fragment may have belonged to the same statue from which the sample Mi1 was taken

  5. Plutonium microstructures. Part 2. Binary and ternary alloys

    International Nuclear Information System (INIS)

    Cramer, E.M.; Bergin, J.B.

    1983-12-01

    This report is the second of three parts that exhibit illustrations of inclusions in plutonium metal from inherent and tramp impurities, of intermetallic and nonmetallic constituents from alloy additions, and of the effects of thermal and mechanical treatments. This part includes illustrations of the microstructures in binary cast alloys and a few selected ternary alloys that result from measured additions of diluent elements, and of the microconstituents that are characteristic of phase fields in extended alloy systems. Microhardness data are given and the etchant used in the preparation of each sample is described

  6. Microstructural and electron-structural anomalies and high temperature superconductivity

    International Nuclear Information System (INIS)

    Gao, L.; Huang, Z.J.; Bechtold, J.; Hor, P.H.; Chu, C.W.; Xue, Y.Y.; Sun, Y.Y.; Meng, R.L.; Tao, Y.K.

    1989-01-01

    Microstructural and electron-structural anomalies have been found to exist in all HYSs by x-ray diffraction and positron annihilation experiments. These anomalies are induced either by doping near the metal-insulator phase boundary at 300 K, or by cooling the HTSs below T c . This has been taken as evidence for a charge transfer between the CuO 2 -layers and their surroundings, which suggests the importance of charge transfers and implies the importance of charge fluctuations in HTS. Several new compounds with the T'- and T*-phases have been found. Further implications of these observations are discussed

  7. Development of metallic fuel fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Young Ho; Lee, Chong Yak; Lee, Myung Ho and others

    1999-03-01

    With the vacuum melting and casting of the U-10wt%Zr alloy which is metallic fuel for liquid metal fast breeder reactor, we studied the microstructure of the alloy and the parameters of the melting and casting for the fuel rods. Internal defects of the U-10wt%Zr fuel by gravity casting, were inspected by non-destructive test. U-10wt%Zr alloy has been prepared for the thermal stability test in order to estimate the decomposition of the lamellar structure with relation to swelling under irradiation condition. (author)

  8. Microchemical Analysis of Non-Metallic Inclusions in C-Mn Steel Shielded Metal Arc Welds by Analytical Transmission Electron Microscopy.

    Science.gov (United States)

    1998-06-01

    transformation ( CCT ) diagram Figure 2.2. The microstructures that develop are determined by the cooling rate, alloying element and oxygen content of the weld...TIME Figure 2.2 CCT Diagram for the weld metal of low-carbon, low-alloy steels [From Ref. 2] To assist material scientists in microstructure

  9. Decoration of Multi-walled Carbon Nanotubes by Metal ...

    African Journals Online (AJOL)

    The powder patterns of the as-prepared and acid treated MWCNTs are shown by the XRD spectra. The TEM results show the microstructure of the multi-walled carbon nanotubes well decorated with metal nanoparticles (Cu, Fe, Ni) and metal oxides (CuO, Fe2O3, NiO), while the SEM show the surface morphology.

  10. Alloy Microstructure Dictates Corrosion Modes in THA Modular Junctions.

    Science.gov (United States)

    Pourzal, Robin; Hall, Deborah J; Ehrich, Jonas; McCarthy, Stephanie M; Mathew, Mathew T; Jacobs, Joshua J; Urban, Robert M

    2017-12-01

    Adverse local tissue reactions (ALTRs) triggered by corrosion products from modular taper junctions are a known cause of premature THA failure. CoCrMo devices are of particular concern because cobalt ions and chromium-orthophosphates were shown to be linked to ALTRs, even in metal-on-polyethylene THAs. The most common categories of CoCrMo alloy are cast and wrought alloy, which exhibit fundamental microstructural differences in terms of grain size and hard phases. The impact of implant alloy microstructure on the occurring modes of corrosion and subsequent metal ion release is not well understood. The purpose of this study was to determine whether (1) the microstructure of cast CoCrMo alloy varies broadly between manufacturers and can dictate specific corrosion modes; and whether (2) the microstructure of wrought CoCrMo alloy is more consistent between manufacturers and has low implications on the alloy's corrosion behavior. The alloy microstructure of four femoral-stem and three femoral-head designs from four manufacturers was metallographically and electrochemically characterized. Three stem designs were made from cast alloy; all three head designs and one stem design were made from wrought alloy. Alloy samples were sectioned from retrieved components and then polished and etched to visualize grain structure and hard phases such as carbides (eg, M 23 C 6 ) or intermetallic phases (eg, σ phase). Potentiodynamic polarization (PDP) tests were conducted to determine the corrosion potential (E corr ), corrosion current density (I corr ), and pitting potential (E pit ) for each alloy. Four devices were tested within each group, and each measurement was repeated three times to ensure repeatable results. Differences in PDP metrics between manufacturers and between alloys with different hard phase contents were compared using one-way analysis of variance and independent-sample t-tests. Microstructural features such as twin boundaries and slip bands as well as corrosion

  11. Effect of process parameters on microstructure and mechanical properties of friction stir welded joints: A review

    Science.gov (United States)

    Wanare, S. P.; Kalyankar, V. D.

    2018-04-01

    Friction stir welding is emerging as a promising technique for joining of lighter metal alloys due to its several advantages over conventional fusion welding processes such as low thermal distortion, good mechanical properties, fine weld joint microstructure, etc. This review article mainly focuses on analysis of microstructure and mechanical properties of friction stir welded joints. Various microstructure characterization techniques used by previous researchers such as optical microscopes, x-ray diffraction, electron probe microscope, transmission electron microscope, scanning electron microscopes with electron back scattered diffraction, electron dispersive microscopy, etc. are thoroughly overviewed and their results are discussed. The effects of friction stir welding process parameters such as tool rotational speed, welding speed, tool plunge depth, axial force, tool shoulder diameter to tool pin diameter ratio, tool geometry etc. on microstructure and mechanical properties of welded joints are studied and critical observations are noted down. The microstructure examination carried out by previous researchers on various zones of welded joints such as weld zone, heat affected zone and base metal are studied and critical remarks have been presented. Mechanical performances of friction stir welded joints based on tensile test, micro-hardness test, etc. are discussed. This article includes exhaustive literature review of standard research articles which may become ready information for subsequent researchers to establish their line of action.

  12. Microstructural evolution during DPRM process of semisolid ledeburitic D2 tool steel.

    Science.gov (United States)

    Mohammed, M N; Omar, M Z; Syarif, J; Sajuri, Z; Salleh, M S; Alhawari, K S

    2013-01-01

    Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct partial remelting (DPRM) process for the production of AISI D2 with a uniform globular microstructure was revealed. The liquid fraction was determined using differential scanning calorimetry. The microstructures of the samples were investigated using an optical microscope and a scanning electron microscope equipped with an energy dispersive spectroscopy analyser, while X-ray phase analysis was performed to identify the phase evolution and the type of carbides. Mechanical characterisation was completed by hardness measurements. The typical microstructure after DPRM consists of metastable austenite which was located particularly in the globular grains (average grain size about 50 μ m), while the remaining interspaces were filled by precipitated eutectic carbides on the grain boundaries and lamellar network.

  13. Microstructural Evolution during DPRM Process of Semisolid Ledeburitic D2 Tool Steel

    Directory of Open Access Journals (Sweden)

    M. N. Mohammed

    2013-01-01

    Full Text Available Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct partial remelting (DPRM process for the production of AISI D2 with a uniform globular microstructure was revealed. The liquid fraction was determined using differential scanning calorimetry. The microstructures of the samples were investigated using an optical microscope and a scanning electron microscope equipped with an energy dispersive spectroscopy analyser, while X-ray phase analysis was performed to identify the phase evolution and the type of carbides. Mechanical characterisation was completed by hardness measurements. The typical microstructure after DPRM consists of metastable austenite which was located particularly in the globular grains (average grain size about 50 μm, while the remaining interspaces were filled by precipitated eutectic carbides on the grain boundaries and lamellar network.

  14. Microstructural Evolution during DPRM Process of Semisolid Ledeburitic D2 Tool Steel

    Science.gov (United States)

    Mohammed, M. N.; Omar, M. Z.; Syarif, J.; Sajuri, Z.; Salleh, M. S.; Alhawari, K. S.

    2013-01-01

    Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct partial remelting (DPRM) process for the production of AISI D2 with a uniform globular microstructure was revealed. The liquid fraction was determined using differential scanning calorimetry. The microstructures of the samples were investigated using an optical microscope and a scanning electron microscope equipped with an energy dispersive spectroscopy analyser, while X-ray phase analysis was performed to identify the phase evolution and the type of carbides. Mechanical characterisation was completed by hardness measurements. The typical microstructure after DPRM consists of metastable austenite which was located particularly in the globular grains (average grain size about 50 μm), while the remaining interspaces were filled by precipitated eutectic carbides on the grain boundaries and lamellar network. PMID:24223510

  15. Microstructures of friction surfaced coatings. A TEM study; Gefuege durch Reibauftragschweissen aufgetragener Beschichtungen. Eine TEM-Untersuchung

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering; Dilip, J. John Samuel [Louisville Univ., KY (United States). Dept. of Industrial Engineering; Pal, Deepankar; Stucker, Brent [Louisville Univ., KY (United States). Dept. of Industrial Engineering; 3D Sim, Park City, UT (United States)

    2016-05-15

    The microstructures of dissimilar metal welds between 9Cr-1Mo (Modified) (P91) and austenitic stainless steel (AISI 304) with Ni-based alloy interlayers (Inconel 625, Inconel 600 and Inconel 800H) are reported. These interlayers were deposited by the friction surfacing method one over the other on P91 alloy, which was finally friction welded to AISI 304. In this paper, the results of microstructural evolution in the friction surfaced coated interlayers (Inconel 625, 600, 800H) are reported. For comparative purposes, the microstructures of consumable rods (Inconel 625, 600, 800H) and dissimilar metal base metals (P91 and AISI 304) were also reported. Friction surfaced coatings exhibited dynamic recrystallization. In friction surfaced coatings, the carbide particles were found to be finer and distributed uniformly throughout the matrix, compared to their rod counterparts.

  16. Strain path dependency in metal plasticity

    NARCIS (Netherlands)

    Viatkina, E.M.; Brekelmans, W.A.M.; Geers, M.G.D.

    2003-01-01

    A change in strain path has a significant effect on the mechanical response of metals. Strain path change effects physically originate from a complex microstructure evolution. This paper deals with the contribution of cell structure evolution to the strain path change effect. The material with cells

  17. Ordered photonic microstructures

    Science.gov (United States)

    Chen, Kevin Ming

    2001-09-01

    This thesis examines novel photonic materials systems possessing order in the atomic, microscopic, and macroscopic dimensional regimes. In the atomic order regime, a structure-property investigation is done for Er2O3 in which the first report of room temperature photoluminescence (PL) is provided. Thin films of the rare earth oxide were deposited via reactive sputtering of Er metal in an Ar/O2 ambient, and subsequently annealed to promote grain growth. Heat treatment consisting of a 650°C followed by 1000°C anneal produces maximum crystallinity as measured by glancing angle x-ray diffraction. These films show characteristic PL at λ = 1.54 μm. In the microscopic order regime, omnidirectional reflectors and thin film microcavities are demonstrated using sol-gel and solid-state materials. A first demonstration of omnidirectional reflectivity in sol-gel structures was accomplished using a dielectric stack consisting of 12 spin-on SiO 2/TiO2 quarterwave sol-gel films. Similarly, solid-state dielectric stacks consisting of 6 Si/SiO2 sputtered films were used to demonstrate the same principle. Microcavities were formed using solgel structures, producing a low quality factor Q = 35 due to limitations in film thickness control and lossy interfaces from stress-induced cracks. The high index contrast Si/SiO2 microcavities enabled Q ~ 1000 using 17 total layers following hydrogenation of dangling bonds within the amorphous Si films. Combining fabrication processes for the solid-state microcavity and Er2O3 films, a device was fabricated to demonstrate photoluminescence enhancement of an Er2O3 film embedded in a microcavity. The structure consisted of 3-bilayer mirrors on either side of an SiO2/Er2O3/SiO2 cavity. The Q ~ 300 was near the theoretical value for such a structure. At room temperature, PL of Er2O3 was enhanced by a factor of 1000 in the microcavity compared to a single thin film. In the macroscopic order regime, self-assembly of micron- sized SiO 2 and

  18. Microstructural processes in irradiated materials

    Energy Technology Data Exchange (ETDEWEB)

    Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

    2016-04-01

    This is an editorial article (preface) for the publication of symposium papers in the Journal of Nuclear materials: These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15–19, 2015.

  19. Money: A Market Microstructure Approach

    OpenAIRE

    Krueger, Malte

    2008-01-01

    The current discussion about the future of the financial system draws heavily on a set of theories known as the ‘New Monetary Economics’. The New Monetary Economics predicts that deregulation and financial innovation will lead to a moneyless world. This paper uses a market microstructure approach to show that a common medium of exchange that serves as unit of account will remain a necessary instrument to reduce transaction costs. This finding is supported by empirical evidence from foreign...

  20. Microstructural characterization of EXCEL alloy

    International Nuclear Information System (INIS)

    Oroza Z E, Celiz; Saumell M, Lani; Versaci, R A; Bozzano, P B

    2012-01-01

    The microstructure of Excel alloy was studied by optical and scanning electron microscopy. X-ray diffraction was used to analyze the present phases. Characteristic peaks of α-Zr (HCP), β-Zr (BCC) and δhydride (FCC) were identified. The high relatives intensities of certain peaks suggest that samples are textured. Basal poles were dominant in radial-longitudinal planes and prismatic poles have the highest concentration in radial-tangential planes (author)

  1. Microstructure fibers for gas detection

    Czech Academy of Sciences Publication Activity Database

    Matějec, Vlastimil; Mrázek, Jan; Hayer, Miloš; Peterka, Pavel; Kaňka, Jiří; Honzátko, Pavel; Berková, Daniela

    2006-01-01

    Roč. 26, 2/3 (2006), s. 317-321 ISSN 0928-4931. [MADICA 2004. Tunis, 29.11.2004-01.12.2004] R&D Projects: GA ČR(CZ) GA102/02/0779 Institutional research plan: CEZ:AV0Z2067918 Keywords : photonic crystals * crystal microstructure * optical fibres * fibre optic sensors * gas Subject RIV: JB - Sensors, Measurment, Regulation Impact factor: 1.325, year: 2006

  2. Innovative microstructures in nuclear fuels

    International Nuclear Information System (INIS)

    Kutty, T.R.G.; Kumar, Arun; Kamath, H.S.

    2009-01-01

    For cleaner and safe nuclear power, new processes are required to design better nuclear fuels and make more efficient reactors to generate nuclear power. Therefore, one must understand how the microstructure changes during reactor operation. Accordingly, the materials scientists and engineers can then design and fabricate fuels with higher reliability and performance. Microstructure and its evolution are big unknowns in nuclear fuel. The basic requirements for the high performance of a fuel are: a) Soft pellets - To reduce Pellet clad mechanical interaction (PCMI) b) Large grain size - To reduce fission gas release (FGR). The strength of the pellet at room temperature is related to grain size by the Hall-Petch relation. Accordingly, the lower grain sized pellets will have high strength. But at high temperature (above equicohesive temperature) the grain boundaries becomes weaker than grain matrix. Since the small grain sized pellets have more grain boundary areas, these pellet become softer than pellet that have large grain sizes. Also as grain size decreases, creep rate of the fuel increases. Therefore, pellets with small grain size have higher creep rate and better plasticity. Therefore, these pellets will be useful to reduce the PCMI. On the other hand, pellet with large grain size is beneficial to reduce the fission gas release. In developing thermal reactor fuels for high burn-up, this factor should be taken into consideration. The question being asked is whether the microstructure can be tailored for irradiation hardening, fracture resistance, fission-gas release. This paper deals with the role played by microstructure for better irradiation performance. (author)

  3. Thin film diamond microstructure applications

    Science.gov (United States)

    Roppel, T.; Ellis, C.; Ramesham, R.; Jaworske, D.; Baginski, M. E.; Lee, S. Y.

    1991-01-01

    Selective deposition and abrasion, as well as etching in atomic oxygen or reduced-pressure air, have been used to prepare patterned polycrystalline diamond films which, on further processing by anisotropic Si etching, yield the microstructures of such devices as flow sensors and accelerometers. Both types of sensor have been experimentally tested in the respective functions of hot-wire anemometer and both single- and double-hinged accelerometer.

  4. Structural integrity of additive materials: Microstructure, fatigue behavior, and surface processing

    Science.gov (United States)

    Book, Todd A.

    Although Additive Manufacturing (AM) offers numerous performance advantages over existing methods, AM structures are not being utilized for critical aerospace and mechanical applications due to uncertainties in their structural integrity as a result of the microstructural variations and defects arising from the AM process itself. Two of these uncertainties are the observed scatter in tensile strength and fatigue lives of direct metal laser sintering (DMLS) parts. With strain localization a precursor for material failure, this research seeks to explore the impact of microstructural variations in DMLS produced materials on strain localization. The first part of this research explores the role of the microstructure in strain localization of DMLS produced IN718 and Ti6Al4V specimens (as-built and post-processed) through the characterization of the linkage between microstructural variations, and the accumulation of plastic strain during monotonic and low cycle fatigue loading. The second part of this research explores the feasibility for the application of select surface processing techniques in-situ during the DMLS build process to alter the microstructure in AlSi10Mg to reduce strain localization and improve material cohesion. This study is based on utilizing experimental observations through the employment of advanced material characterization techniques such as digital image correlation to illustrate the impacts of DMLS microstructural variation.

  5. Microstructural control of thin-film diffusion-brazed titanium

    International Nuclear Information System (INIS)

    Wells, R.R.

    1976-01-01

    This study was designed to determine what parameters should be controlled to achieve quality joints of good toughness and high strength in titanium alloys. Emphasis was placed upon studying those parameters which provided tough joints compatible with the titanium base metal being joined. This paper is concerned with thin-film diffusion brazing based upon the eutectic system formed between copper and titanium. In order to control the joint microstructure, the copper diffusion rates and the beta-phase decomposition kinetics were studied. This information was used to produce various types of microstructures in test specimens. These were then evaluated to select the best microstructures for toughness and strength which were compatible with the titanium alloys. Results show that it is possible to accurately control properties of joints produced by thin-film diffusion brazing. This is done by controlling the initial copper content and the time-temperature parameters used in processing. Alloys studied were Ti--8Al--1Mo--1V and Ti--6Al--4V

  6. Microstructured reactor for electroorganic synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Bouzek, Karel, E-mail: bouzekk@vscht.c [Department of Inorganic Technology, Institute of Chemical Technology Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Jiricny, Vladimir [Institute of Chemical Process Fundamentals, v.v.i., Academy of Sciences of the Czech Republic, Rozvojova 2, 165 02 Prague 6 (Czech Republic); Kodym, Roman [Department of Inorganic Technology, Institute of Chemical Technology Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Kristal, Jiri [Institute of Chemical Process Fundamentals, v.v.i., Academy of Sciences of the Czech Republic, Rozvojova 2, 165 02 Prague 6 (Czech Republic); Bystron, Tomas [Department of Inorganic Technology, Institute of Chemical Technology Prague, Technicka 5, 166 28 Prague 6 (Czech Republic)

    2010-11-30

    In the present work a brief overview of microstructured devices, the advantages and disadvantages as well as the principles of a multiscale design approach are presented. The advantages mainly comprise uniform current density distribution, local control of the process parameters, high single-pass conversion of the reactant and reduced concentration of the supporting electrolyte needed to perform the reaction. The main challenge with this type of cell is gas evolution, a typical reaction taking place at the counter-electrode. The phenomena discussed are documented using the example of anodic methoxylation of 4-methylanisole. An analysis was made of the two-phase flow hydrodynamics inside the microstructured cell. The range of operational conditions suitable for the desired reaction was identified. The results were used together with the information on the electrode reaction kinetics in the form of the Butler-Volmer-type equation for the design of a suitable bipolar microstructured cell. A bipolar cell optimized to perform the desired reaction is reported. The results are compared with the published data. An analysis was performed that proved that the performance of the existing technology is more demanding in terms of energy consumption for the separation of the final product from the reaction mixture. The process intensification was evaluated on the basis of the available data.

  7. Bulk glass formation and crystallization in zirconium based bulk metallic glass forming alloys

    International Nuclear Information System (INIS)

    Savalia, R.T.; Neogy, S.; Dey, G.K.; Banerjee, S.

    2002-01-01

    The microstructures of Zr based metallic glasses produced in bulk form have been described in the as-cast condition and after crystallization. Various microscopic techniques have been used to characterize the microstructures. The microstructure in the as-cast condition was found to contain isolated crystals and crystalline aggregates embedded in the amorphous matrix. Quenched-in nuclei of crystalline phases were found to be present in fully amorphous regions. These glasses after crystallization gave rise to nanocrystalline solids. (author)

  8. Microstructural analysis of metal solution interfacial films in the multiphase brine CO{sub 2}, H{sub 2}S hydrocarbon inhibitor system; Analise microestrutural de filmes na interface metal-solucao no sistema multifasico salmoura Co{sub 2}/H{sub 2}S hidrocarboneto inibidor

    Energy Technology Data Exchange (ETDEWEB)

    Forero, Adriana; Yesid Pena, Dario [Universidad Industrial de Santander, Bucaramanga (Colombia); Bott, Ivani de S. [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Dept. de Ciencia dos Materiais e Metalurgia

    2005-07-01

    This work presents an analysis of the formation of different films obtained at the metal - solution interface in a multiphase Brine - CO{sub /}H{sub 2}S Hydrocarbon - Inhibitor - Steel AISI SAE 1020 system. Tests were carried out on loss of mass test pieces in a static autoclave, for exposure times of 21 days. Infrared Absorption Spectroscopy (IAS), X Ray Diffraction (XRD) and Scanning Electronic Microscopy (SEM) techniques, were used for the analysis of the products of corrosion and the inhibitor films formed. The results obtained for XRD indicate the formation hydrous oxide of iron, Siderite, Magnetite, and in some cases chloride crystals and iron sulphates. The results obtained by SEM, show that the thin films of the inhibitor and corrosion products have irregular surfaces, are porous, fragile and have little adhesion to the metal. Additionally the generation of primary films of carbonate of iron saturated with carbon and oxide of iron was confirmed and also the formation of secondary carbonates of iron due to recrystallization of the of iron carbonate. (author)

  9. Computational simulation of weld microstructure and distortion by considering process mechanics

    Science.gov (United States)

    Mochizuki, M.; Mikami, Y.; Okano, S.; Itoh, S.

    2009-05-01

    Highly precise fabrication of welded materials is in great demand, and so microstructure and distortion controls are essential. Furthermore, consideration of process mechanics is important for intelligent fabrication. In this study, the microstructure and hardness distribution in multi-pass weld metal are evaluated by computational simulations under the conditions of multiple heat cycles and phase transformation. Because conventional CCT diagrams of weld metal are not available even for single-pass weld metal, new diagrams for multi-pass weld metals are created. The weld microstructure and hardness distribution are precisely predicted when using the created CCT diagram for multi-pass weld metal and calculating the weld thermal cycle. Weld distortion is also investigated by using numerical simulation with a thermal elastic-plastic analysis. In conventional evaluations of weld distortion, the average heat input has been used as the dominant parameter; however, it is difficult to consider the effect of molten pool configurations on weld distortion based only on the heat input. Thus, the effect of welding process conditions on weld distortion is studied by considering molten pool configurations, determined by temperature distribution and history.

  10. Digital laser printing of aluminum micro-structure on thermally sensitive substrates

    International Nuclear Information System (INIS)

    Zenou, Michael; Sa’ar, Amir; Kotler, Zvi

    2015-01-01

    Aluminum metal is of particular interest for use in printed electronics due to its low cost, high conductivity and low migration rate in electrically driven organic-based devices. However, the high reactivity of Al particles at the nano-scale is a major obstacle in preparing stable inks from this metal. We describe digital printing of aluminum micro-structures by laser-induced forward transfer in a sub-nanosecond pulse regime. We manage to jet highly stable molten aluminum micro-droplets with very low divergence, less than 2 mrad, from 500 nm thin metal donor layers. We analyze the micro-structural properties of the print geometry and their dependence on droplet volume, print gap and spreading. High quality printing of aluminum micro-patterns on plastic and paper is demonstrated. (paper)

  11. Fabrication and characterization of special microstructured fibers

    Science.gov (United States)

    Kobelke, J.; Schuster, K.; Schwuchow, A.; Litzkendorf, D.; Spittel, R.; Kirchhof, J.; Bartelt, H.

    2011-05-01

    Microstructured optical fibers (MOFs) as a novel type of light guiding media typically combine structural elements with very different chemical and optical behavior, e.g. silica - air, silica - high refractive index glasses. The applicative potential is very manifold: devices for telecommunication, nonlinear optics, sensing devices, fiber based gas lasers, etc. We report about preparation and characterization of selected total internal reflection (TIR) guiding MOFs: Air Clad Fiber, Suspended Core Fiber and heavy metal oxide (HMO) glass core MOFs. We fabricated Air Clad Fibers with extreme air fraction. The bridge width of about 0.13 μm corresponds to a numerical aperture (NA) of about 0.6. Suspended core fibers for evanescent sensing were prepared by pressurized drawing of arrangements of three and four capillaries. By inflating the cavities the NA was increased up to 0.68. Material combined MOFs were prepared for nonlinear application (e.g. supercontinuum generation) with lanthanum aluminum silicate glass core. Thermochemical and optical behaviors of high nonlinear core glass candidates were investigated for alumina concentration up to 20 mol% and lanthanum oxide concentration up to 24 mol% in silica matrix. The manufactured HMO glass core MOF with a La2O3 concentration of 10 mol% shows a similar background loss level like the unstructured HMO glass fiber about 1 dB/m.

  12. The microstructure and mechanical properties of a welded molybdenum alloy

    International Nuclear Information System (INIS)

    Wadsworth, J.; Morse, G.R.; Chewey, P.M.

    1983-01-01

    Wrought Ti-Zr-Mo (TZM) alloy has been welded using electron beam, laser and tungsten-inert gas welding techniques. The microstructure, tensile properties and fracture surfaces of these welded samples have been examined. Although the welds have been found to be defect free, a disparity in grain size leading to large strength differences exists between the weld and parent metal. Tensile tests have revealed that fusion zone strengths are typical of those expected for the grain size in the weld metal. However, brittle behavior is also always observed, with fracture initiating at grain boundaries and propagating by intergranular and cleavage modes. Auger electron spectroscopy analysis has eliminated oxygen or other interstitial elements as sources of grain boundary embrittlement. It is proposed that brittle behavior is a result of local high strain rates in the weld zone. These local high strain rates arise from the strength difference between the wrought parent metal and the weld metal as a result of the strong grain size dependence of TZM. It is shown that, either by reducing the strain rate of testing or by removing the grain size difference between the parent and weld metals by heat treatment, significant ductility can in fact be achieved in tensile-tested butt-welded TZM. Thus, it is proposed that TZM welds are not inherently brittle as had commonly been believed. (Auth.)

  13. Microstructural evaluation of the lacquered layer quality after corrosion load

    Directory of Open Access Journals (Sweden)

    Jaroslava Svobodova

    2015-03-01

    Full Text Available Surface pre-treatment is one of the most important steps before applying the final surface treatment. These pre-treatments, like phosphating, alkaline degreasing, pickling in acids, is used to remove impurities from the surface of the base material and to create appropri-ate conditions for adhesion of the final coating (metal coatings, organic coatings. Currently are on the rise surface treatments technologies, which are based on nanotechnology. It's a new generation of chemical products for the chemical surface preparation. This paper deals with the evaluation of microstructure of painted sheet metal after corrosion load with salt spray in the corrosion chamber. Metal sheets used for the experiment have been produced from low-carbon non alloy steel. For pre-treatment of the sheet metal was used alkaline degreasing (CC, iron phosphating (Feph and nanotechnology based product Alfipas (Zr in combinations: group A - CC + Zr, group B - Feph + Zr and group C - CC + Feph + Zr. The aim of this paper is to analyze the behavior of painted sheet metal after corrosion load and evaluate the effect of pretreatment to resistance of painted surface layer.

  14. Influences of Au ion radiation on microstructure and surface-enhanced Raman scattering of nanoporous copper

    Science.gov (United States)

    Wang, Jing; Hu, Zhaoyi; Li, Rui; Liu, Xiongjun; Xu, Chuan; Wang, Hui; Wu, Yuan; Fu, Engang; Lu, Zhaoping

    2018-05-01

    In this work, effects of Au ion irradiation on microstructure and surface-enhanced Raman scattering (SERS) performance of nanoporous copper (NPC) were investigated. It is found that the microstructure of NPC could be tailored by the ion irradiation dose, i.e., the pore size decreases while the ligament size significantly coarsens with the increase of the irradiation dose. In addition, the SERS enhancement for rhodamine 6G molecules was improved by Au ions irradiation at an appropriate dose. The underlying mechanism of the increase of SERS enhancement resulted from ion irradiation was discussed. Our findings could provide a new way to tune nanoporosity of nanoporous metals and improve their SERS performance.

  15. Absorbed impact energy and mode of fracture: A statistical description of the micro-structural dispersion

    Energy Technology Data Exchange (ETDEWEB)

    Pontikis, V., E-mail: Vassilis.Pontikis@cea.f [Commissariat a l' Energie Atomique, IRAMIS, Laboratoire des Solides Irradies, CNRS UMR 7642, Ecole Polytechnique, 91191 Gif sur Yvette Cedex (France); Gorse, D. [Commissariat a l' Energie Atomique, IRAMIS, Laboratoire des Solides Irradies, CNRS UMR 7642, Ecole Polytechnique, 91191 Gif sur Yvette Cedex (France)

    2009-10-01

    A statistical model is proposed to account for the influence of the dispersion of the microstructure on the ductile-to-brittle transition in body centered cubic (bcc) metals and their alloys. In this model, the dispersion of the microstructure is expressed via a normal distribution of transition temperatures whereas a simple relation exists between the values of absorbed, lower and upper shelf energies, the ductile area fraction and the distribution parameters. It is shown that via an appropriate renormalization of energies and temperatures, experimental data for different materials and ageing conditions align all together on a master curve, guaranteeing thereby the effectiveness of the proposed statistical description.

  16. Absorbed impact energy and mode of fracture: A statistical description of the micro-structural dispersion

    International Nuclear Information System (INIS)

    Pontikis, V.; Gorse, D.

    2009-01-01

    A statistical model is proposed to account for the influence of the dispersion of the microstructure on the ductile-to-brittle transition in body centered cubic (bcc) metals and their alloys. In this model, the dispersion of the microstructure is expressed via a normal distribution of transition temperatures whereas a simple relation exists between the values of absorbed, lower and upper shelf energies, the ductile area fraction and the distribution parameters. It is shown that via an appropriate renormalization of energies and temperatures, experimental data for different materials and ageing conditions align all together on a master curve, guaranteeing thereby the effectiveness of the proposed statistical description.

  17. A comparison of microstructures in copper irradiated with fission, fusion, and spallation neutrons

    International Nuclear Information System (INIS)

    Muroga, T.; Heinisch, H.L.; Sommer, W.F.; Ferguson, P.D.

    1992-01-01

    The objective of this work is to investigate the effects of the neutron energy spectrum in low dose irradiations on the microstructure and mechanical properties of metals. The microstructures of pure copper irradiated to low doses at 36-90 C with spallation neutrons, fusion neutrons and fission neutrons are compared. The defect cluster densities for the spallation and fusion neutrons are very similar when compared on the basis of displacements per atom (dpa). In both cases, the density increases in proportion to the square root of the dpa. The difference in defect density between fusion neutrons and fission neutrons corresponds with differences observed in data on yield stress changes

  18. Heavy metals

    OpenAIRE

    Adriano, Domy; VANGRONSVELD, Jaco; Bolan, N.S.; Wenzel, W.W.

    2005-01-01

    - Sources of Metals in the Environment - Environmental Contamination - Retention and Dynamics of Metals in Soils - Adsorption - Complexation - Precipitation - Bioavailability–Natural Attenuation Interactions - Biological Response to Metals - Soil Remediation

  19. Microstructure, Friction and Wear of Aluminum Matrix Composites

    Science.gov (United States)

    Florea, R. M.

    2018-06-01

    MMCs are made by dispersing a reinforcing material into a metal matrix. They are prepared by casting, although several technical challenges exist with casting technology. Achieving a homogeneous distribution of reinforcement within the matrix is one such challenge, and this affects directly on the properties and quality of composite. The aluminum alloy composite materials consist of high strength, high stiffness, more thermal stability, more corrosion and wear resistance, and more fatigue life. Aluminum alloy materials found to be the best alternative with its unique capacity of designing the materials to give required properties. In this work a composite is developed by adding silicon carbide in Aluminum metal matrix by mass ratio 5%, 10% and 15%. Mechanical tests such as hardness test and microstructure test are conducted.

  20. Microstructure of selective laser melted nickel–titanium

    International Nuclear Information System (INIS)

    Bormann, Therese; Müller, Bert; Schinhammer, Michael; Kessler, Anja; Thalmann, Peter; Wild, Michael de

    2014-01-01

    In selective laser melting, the layer-wise local melting of metallic powder by means of a scanning focused laser beam leads to anisotropic microstructures, which reflect the pathway of the laser beam. We studied the impact of laser power, scanning speed, and laser path onto the microstructure of NiTi cylinders. Here, we varied the laser power from 56 to 100 W and the scanning speed from about 100 to 300 mm/s. In increasing the laser power, the grain width and length increased from (33 ± 7) to (90 ± 15) μm and from (60 ± 20) to (600 ± 200) μm, respectively. Also, the grain size distribution changed from uni- to bimodal. Ostwald-ripening of the crystallites explains the distinct bimodal size distributions. Decreasing the scanning speed did not alter the microstructure but led to increased phase transformation temperatures of up to 40 K. This was experimentally determined using differential scanning calorimetry and explained as a result of preferential nickel evaporation during the fabrication process. During selective laser melting of the NiTi shape memory alloy, the control of scanning speed allows restricted changes of the transformation temperatures, whereas controlling the laser power and scanning path enables us to tailor the microstructure, i.e. the crystallite shapes and arrangement, the extent of the preferred crystallographic orientation and the grain size distribution. - Highlights: • Higher laser powers during selective laser melting of NiTi lead to larger grains. • Selective laser melting of NiTi gives rise to preferred <111> orientation. • The observed Ni/Ti ratio depends on the exposure time. • Ostwald ripening explains the bimodal grain size distribution