WorldWideScience

Sample records for metal forming processes

  1. Optimization and control of metal forming processes

    NARCIS (Netherlands)

    Havinga, Gosse Tjipke

    2016-01-01

    Inevitable variations in process and material properties limit the accuracy of metal forming processes. Robust optimization methods or control systems can be used to improve the production accuracy. Robust optimization methods are used to design production processes with low sensitivity to the distu

  2. Failure Prediction in Bulk Metal Forming Process

    Directory of Open Access Journals (Sweden)

    Ameen Topa

    2014-01-01

    Full Text Available An important concern in metal forming is whether the desired deformation can be accomplished without defects in the final product. Various ductile fracture criteria have been developed and experimentally verified for a limited number of cases of metal forming processes. These criteria are highly dependent on the geometry of the workpiece and cannot be utilized for complicated shapes without experimental verification. However, experimental work is a resource hungry process. This paper proposes the ability of finite element analysis (FEA software such as LS-DYNA to pinpoint the crack-like flaws in bulk metal forming products. Two different approaches named as arbitrary Lagrangian-Eulerian (ALE and smooth particle hydrodynamics (SPH formulations were adopted. The results of the simulations agree well with the experimental work and a comparison between the two formulations has been carried out. Both approximation methods successfully predicted the flow of workpiece material (plastic deformation. However ALE method was able to pinpoint the location of the flaws.

  3. Forming processes and mechanics of sheet metal forming

    NARCIS (Netherlands)

    Burchitz, I.A.

    2004-01-01

    The report is dealing with the numerical analysis of forming processes. Forming processes is the large group of manufacturing processes used to obtain various product shapes by means of plastic deformations. The report is organized as follows. An overview of the deformation processes and the materia

  4. A metamodel based optimisation algorithm for metal forming processes

    NARCIS (Netherlands)

    Bonte, M.H.A.; Boogaard, van den A.H.; Huetink, J.; Banabic, Dorel

    2007-01-01

    Cost saving and product improvement have always been important goals in the metal forming industry. To achieve these goals, metal forming processes need to be optimised. During the last decades, simulation software based on the Finite Element Method (FEM) has significantly contributed to designing f

  5. NC INCREMENTAL SHEET METAL FORMING PROCESS AND VERTICAL WALL SQUARE BOX FORMING

    Institute of Scientific and Technical Information of China (English)

    Zhou Liuru; Mo Jianhua; Xiao Xiangzhi

    2004-01-01

    The forming principle and deformation analysis of NC incremental sheet metal forming process as well as the process planning, experiment and key process parameters of vertical wall square box forming are presented. Because the deformation of sheet metal only occurs around the tool head and the deformed region is subjected to stretch deformation, the deformed region of sheet metal thins, and surface area increases. Sheet metal forming stepwise is to lead to the whole sheet metal deformation. The forming half-apex angle θ and corner radius R are the main process parameters in NC incremental forming of vertical wall square box. According to sine law, a vertical wall square box can't be formed by NC incremental sheet metal forming process in a single process, rather, it must be formed in multi processes. Thus, the parallel line type tool path process method is presented to form the vertical wall square box, and the experiment and analysis are made to verify it.

  6. Advanced Wear Simulation for Bulk Metal Forming Processes

    Directory of Open Access Journals (Sweden)

    Behrens Bernd-Arno

    2016-01-01

    Full Text Available In the recent decades the finite element method has become an essential tool for the cost-efficient virtual process design in the metal forming sector in order to counter the constantly increasing quality standards, particularly from the automotive industry as well as intensified international competition in the forging industry. An optimized process design taking precise tool wear prediction into account is a way to increase the cost-efficiency of the bulk metal forming processes. The main objective of the work presented in this paper is a modelling algorithm, which allows predicting die wear with respect to a geometry update during the forming simulation. Changes in the contact area caused by geometry update lead to the different die wear distribution. It primarily concerns the die areas, which undergo high thermal and mechanical loads.

  7. Process designing for laser forming of circular sheet metal

    Institute of Scientific and Technical Information of China (English)

    Q. Nadeem; W. J. Seong; S. J. Na

    2012-01-01

    Laser forming is a new type of flexible manufacturing process that has become viable for the shaping of metallic components.Process designing of laser forming involves finding a set of process parameters,including laser power,laser scanning paths,and scanning speed,given a prescribed shape.To date,research has focused on process designing for rectangular plates,and only a few studies are presented for axis-symmetric geometries like circular plates.In the present study,process designing for axis-symmetric geometries-with focus on class of shapes--is handled using a formerly proposed distance-based approach.A prescribed shape is achieved for geometries such as quarter-circular and half-circular ring plates.Experimental results verify the applicability of the proposed method for a class of shapes.%Laser forming is a new type of flexible manufacturing process that has become viable for the shaping of metallic components. Process designing of laser forming involves finding a set of process parameters, including laser power, laser scanning paths, and scanning speed, given a prescribed shape. To date, research has focused on process designing for rectangular plates, and only a few studies are presented for axis-symmetric geometries like circular plates. In the present study, process designing for axis-symmetric geometries-with focus on class of shapes-is handled using a formerly proposed distance-based approach. A prescribed shape is achieved for geometries such as quarter-circular and half-circular ring plates. Experimental results verify the applicability of the proposed method for a class of shapes.

  8. Simulation of sheet-bulk metal forming processes with simufact.forming using user-subroutines

    Science.gov (United States)

    Beese, Steffen; Beyer, Florian; Blum, Heribert; Isik, Kerim; Kumor, Dustin; Löhnert, Stefan; Rademacher, Andreas; Tekkaya, A. Erman; Willner, Kai; Wriggers, Peter; Zeller, Sebastian

    2016-10-01

    In this article, we consider the simulation of sheet-bulk metal forming processes, which makes high demands on the underlying models and on the simulation software. We present our approach to incorporate new modelling approaches from various fields in a commercial simulation software, in our case Simufact.forming. Here, we discuss material, damage, and friction models as well as model adaptive techniques.

  9. Knowledge Based Cloud FE Simulation of Sheet Metal Forming Processes.

    Science.gov (United States)

    Zhou, Du; Yuan, Xi; Gao, Haoxiang; Wang, Ailing; Liu, Jun; El Fakir, Omer; Politis, Denis J; Wang, Liliang; Lin, Jianguo

    2016-12-13

    The use of Finite Element (FE) simulation software to adequately predict the outcome of sheet metal forming processes is crucial to enhancing the efficiency and lowering the development time of such processes, whilst reducing costs involved in trial-and-error prototyping. Recent focus on the substitution of steel components with aluminum alloy alternatives in the automotive and aerospace sectors has increased the need to simulate the forming behavior of such alloys for ever more complex component geometries. However these alloys, and in particular their high strength variants, exhibit limited formability at room temperature, and high temperature manufacturing technologies have been developed to form them. Consequently, advanced constitutive models are required to reflect the associated temperature and strain rate effects. Simulating such behavior is computationally very expensive using conventional FE simulation techniques. This paper presents a novel Knowledge Based Cloud FE (KBC-FE) simulation technique that combines advanced material and friction models with conventional FE simulations in an efficient manner thus enhancing the capability of commercial simulation software packages. The application of these methods is demonstrated through two example case studies, namely: the prediction of a material's forming limit under hot stamping conditions, and the tool life prediction under multi-cycle loading conditions.

  10. Process for forming a metal compound coating on a substrate

    Science.gov (United States)

    Sharp, D.J.; Vernon, M.E.; Wright, S.A.

    1988-06-29

    A method of coating a substrate with a thin layer of a metal compound by forming a dispersion of an electrophoretically active organic colloid and a precursor of the metal compound in an electrolytic cell in which the substrate is an electrode. Upon application of an electric potential, the electrode is coated with a mixture of the organic colloid and the precursor to the metal compound, and the coated substrate is then heated in the presence of an atmosphere or vacuum to decompose the organic colloid and form a coating of either a combination of metal compound and carbon, or optionally forming a porous metal compound coating by heating to a temperature high enough to chemically react the carbon.

  11. Semisolid metal forming by novel sloping plate process

    Institute of Scientific and Technical Information of China (English)

    GUAN Ren-guo; WANG Chao; SHANG Jian-hong; XING Zhen-huan

    2006-01-01

    Semisolid metal forming by a novel sloping plate process was studied. A sloping plate with wavelike surface was used to prepare semisolid alloy. Semisolid billets and slurries with good microstructures and excellent property were prepared by cooling or preheating the sloping plate. During preparing semisolid alloy by the proposed process, the co-action of burst nucleation and dendrite fragmentation causes fine spherical microstructure formation, and casting temperature, cooling strength and sloping angle are the main factors influencing the alloy microstructure. Under the current experimental conditions, in order to prepare good quality semisolid billets, proper casting temperature ranges of 660-690 ℃ for AlMg3 alloy and 660-680 ℃ for AlSi6Mg2 alloy are suggested. A small car hub wheel of AlSi6Mg2 alloy was thixoformed, and its pattern and inner microstructure are fine. The reasonable technological conditions for preparing AlSi6Mg2 slurry are also proposed: the sloping plate preheating temperature is 300 ℃, and the casting temperature is 680 ℃.

  12. Process of forming a sol-gel/metal hydride composite

    Science.gov (United States)

    Congdon, James W.

    2009-03-17

    An external gelation process is described which produces granules of metal hydride particles contained within a sol-gel matrix. The resulting granules are dimensionally stable and are useful for applications such as hydrogen separation and hydrogen purification. An additional coating technique for strengthening the granules is also provided.

  13. Analysis of metal forming process of a hollowed gear shaft

    Directory of Open Access Journals (Sweden)

    J. Tomczak

    2012-10-01

    Full Text Available This paper presents the results of numerical analysis of forming a hollowed gear shaft forging, used in automotive industry. Numerical simulations of the process were made by means of finite elements method (FEM in conditions of three dimensional state of strain with consideration of thermal phenomena. During calculations, geometrical parameters of the obtained products were analyzed, distributions of strains and temperatures were determined. The process force parameters were also given. In the result of conducted research works, it was stated that it is possible to form in a rotary way axi-symmetrical hollowed forgings.

  14. Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

    Energy Technology Data Exchange (ETDEWEB)

    Kerry Barnett

    2003-03-01

    Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process

  15. Optimum Design Of Addendum Surfaces In Sheet Metal Forming Process

    Science.gov (United States)

    Debray, K.; Sun, Z. C.; Radjai, R.; Guo, Y. Q.; Dai, L.; Gu, Y. X.

    2004-06-01

    The design of addendum surfaces in sheet forming process is very important for the product quality, but it is very time-consuming and needs tedious trial-error corrections. In this paper, we propose a methodology to automatically generate the addendum surfaces and then to optimize them using a forming modelling solver. The surfaces' parameters are taken as design variables and modified in course of optimization. The finite element mesh is created on the initial addendum surfaces and mapped onto the modified surfaces without remeshing operation. The Feasible Sequential Quadratic Programming (FSQP) is adopted as our algorithm of optimization. Two objective functions are used: the first one is the thickness function to minimize the thickness variation on the workpiece ; the second one is the appearance function aiming to avoid the scratching defects on the external surfaces of panels. The FSQP is combined with our "Inverse Approach" or "One Step Approach" which is a very fast forming solver. This leads to a very efficient optimization procedure. The present methodology is applied to a square box. The addendum surfaces are characterised by four geometrical variables. The influence of optimization criteria is studied and discussed.

  16. Numerical Methodology for Metal Forming Processes Using Elastoplastic Model with Damage Occurrence

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Ductile damage often occurs during metal forming processes due to the large thermo-elasto (visco) plastic flow Iocalisation. This paper presents a numerical methodology, which aims to virtually improve any metal forming processes. The methodology is based on elastoplastic constitutive equations accounting for nonlinear mixed isotropic and kinematic hardening strongly coupled with isotropic ductile damage. An adaptive remeshing scheme based on geometrical and physical error estimates including a kill element procedure is used. Some numerical results are presented to show the capability of the model to predict the damage initiation and growth during the metal forming processes.

  17. Micro metal forming

    CERN Document Server

    2013-01-01

    Micro Metal Forming, i. e. forming of parts and features with dimensions below 1 mm, is a young area of research in the wide field of metal forming technologies, expanding the limits for applying metal forming towards micro technology. The essential challenges arise from the reduced geometrical size and the increased lot size. In order to enable potential users to apply micro metal forming in production, information about the following topics are given: tribological behavior: friction between tool and work piece as well as tool wear mechanical behavior: strength and formability of the work piece material, durability of the work pieces size effects: basic description of effects occurring due to the fact, that the quantitative relation between different features changes with decreasing size process windows and limits for forming processes tool making methods numerical modeling of processes and process chains quality assurance and metrology All topics are discussed with respect to the questions relevant to micro...

  18. Manufacturing processes 4 forming

    CERN Document Server

    Klocke, Fritz

    2013-01-01

    This book provides essential information on metal forming, utilizing a practical distinction between bulk and sheet metal forming. In the field of bulk forming, it examines processes of cold, warm and hot bulk forming, as well as rolling and a new addition, the process of thixoforming. As for the field of sheet metal working, on the one hand it deals with sheet metal forming processes (deep drawing, flange forming, stretch drawing, metal spinning and bending). In terms of special processes, the chapters on internal high-pressure forming and high rate forming have been revised and refined. On the other, the book elucidates and presents the state of the art in sheet metal separation processes (shearing and fineblanking). Furthermore, joining by forming has been added to the new edition as a new chapter describing mechanical methods for joining sheet metals. The new chapter “Basic Principles” addresses both sheet metal and bulk forming, in addition to metal physics, plastomechanics and computational basics; ...

  19. The effect of tooling deformation on process control in multistage metal forming

    Science.gov (United States)

    Havinga, Jos; van den Boogaard, Ton

    2016-10-01

    Forming of high-strength steels leads to high loads within the production process. In multistage metal forming, the loads in different process stages are transferred to the other stages through elastic deformation of the stamping press. This leads to interactions between process steps, affecting the process forces in each stage and the final geometry of the product. When force measurements are used for control of the metal forming process, it is important to understand these interactions. In his work, interactions within an industrial multistage forming process are investigated. Cutting, deepdrawing, forging and bending steps are performed in the production process. Several test runs of a few thousand products each were performed to gather information about the process. Statistical methods are used to analyze the measurements. Based on the cross-correlation between the force measurements of different stages, it can be shown that the interactions between the process steps are caused by elastic deformation of the tooling and the stamping press.

  20. Feasibility Study on Flexibly Reconfigurable Roll Forming Process for Sheet Metal and Its Implementation

    Directory of Open Access Journals (Sweden)

    Jun-Seok Yoon

    2014-06-01

    Full Text Available A multicurved sheet metal surface for a skin structure has usually been manufactured using a conventional die forming process involving the use of both a die and a press machine in accordance with the product shape. However, such processes are economically inefficient because additional production costs are incurred for the development and management of forming tools. To overcome this drawback, many alternative processes have been developed; however, these still suffer from problems due to defects such as dimples and wrinkles occurring in the sheet. In this study, a new sheet metal forming process called the flexibly reconfigurable roll forming (FRRF process is proposed as an alternative to existing processes. Unlike existing processes, FRRF can reduce additional production costs resulting from material loss and significantly reduce forming errors. Furthermore, it involves the use of a smaller apparatus. The methodology and applicable procedure of the FRRF process are described. Numerical forming simulations of representative multicurved sheet surfaces are conducted using FEM. In addition, a simple apparatus is developed for verifying the feasibility of this process, and a doubly curved metal is formed to verify the applicability of the reconfigurable roller, a critical component in this forming process.

  1. A comparison between optimisation algorithms for metal forming processes { With application to forging

    NARCIS (Netherlands)

    Bonte, M.H.A.

    2005-01-01

    During the last decades, Finite Element (FEM) simulations of metal forming processes have become important tools for designing feasible production processes. In more recent years, several authors recognised the potential of coupling FEM simulations to mathematical opti- misation algorithms to design

  2. Methodology development for the sustainability process assessment of sheet metal forming of complex-shaped products

    Science.gov (United States)

    Pankratov, D. L.; Kashapova, L. R.

    2015-06-01

    A methodology was developed for automated assessment of the reliability of the process of sheet metal forming process to reduce the defects in complex components manufacture. The article identifies the range of allowable values of the stamp parameters to obtain defect-free punching of spars trucks.

  3. Computer aided process planning and die design in simulation environment in sheet metal forming

    Science.gov (United States)

    Tisza, Miklós; Lukács, Zsolt

    2013-12-01

    During the recent 10-15 years, Computer Aided Process Planning and Die Design evolved as one of the most important engineering tools in sheet metal forming, particularly in the automotive industry. This emerging role is strongly emphasized by the rapid development of Finite Element Modeling, as well. The purpose of this paper is to give a general overview about the recent achievements in this very important field of sheet metal forming and to introduce some special results in this development activity. Therefore, in this paper, an integrated process simulation and die design system developed at the University of Miskolc, Department of Mechanical Engineering will be analyzed. The proposed integrated solutions have great practical importance to improve the global competitiveness of sheet metal forming in the very important segment of industry. The concept described in this paper may have specific value both for process planning and die design engineers.

  4. Rapid Finite Element Analysis of Bulk Metal Forming Process Based on Deformation Theory

    Institute of Scientific and Technical Information of China (English)

    WANG Peng; DONG Xiang-huai; FU Li-jun

    2009-01-01

    The one-step finite element method (FEM), based on plastic deformation theory, has been widely used to simulate sheet metal forming processes, but its application in bulk metal forming simulation has been seldom investigated, because of the complexity involved. Thus, a bulk metal forming process was analyzed using a rapid FEM based on deformation theory. The material was assumed to be rigid-plastic and strain-hardened. The constitutive relationship between stress and total strain was adopted, whereas the incompressible condition was enforced by penalty function. The geometrical non-linearity in large plastic deformation was taken into consideration. Furthermore, the force boundary condition was treated by a simplified equivalent approach, considering the contact history. Based on constraint variational principle, the deformation FEM was proposed. The one-step forward simulation of axisymmetric upsetting process was performed using this method. The results were compared with those obtained by the traditional incremental FEM to verify the feasibility of the proposed method.

  5. The solubility of a metallic mineral with other coexisting minerals and the ore-forming processes of metallic sulfides

    Institute of Scientific and Technical Information of China (English)

    岑况; 於崇文

    2001-01-01

    Most metallic minerals in ore deposits are sulfides. When a sulfide mineral coexists with rock-forming minerals, its solubility is distinctly different from itself alone. The change in dissolution character of a mineral with coexisting rock-forming minerals leads to particular geochemical be-havior. The concept of solubility of a metallic mineral with coexisting rock-forming minerals and its theory and model of calculation are put forward. Taking Tianmashan Cu-Au ore deposit of sulfide minerals in Tongling district as an example, solubilities of some metallic minerals with other coex-isting minerals, such as pyrite or chalcopyrite with quartz (representing sandstone) or calcite (rep-resenting limestone), are calculated. The results show the mechanism of ore-forming processes. As the ore-forming fluid flows through sandstone, it dissolves pyrite in the sandstone at first, then transports the iron and sulfur to the interface between sandstone and limestone and eventually precipitates them on the interface.

  6. Plasma Processes : Operation of a capacitor bank for plasma metal forming

    Indian Academy of Sciences (India)

    P Sarkar; S Chaturvedi; Raj Kumar; Rajesh Kumar; D Lathi; A Shyam; J Sonara

    2000-11-01

    Previously metal forming has been done using electromagnet in pulsed power mode, better known as magneform [1]. Here we will be presenting a different technique for metal forming. We are using water as a medium for this process. By discharging the stored electrical energy of the capacitor bank in water, we are getting the desired result i.e. to form (expand or compress) a wide range of workpiece to the desired shapes. The advantage of this method over conventional method is that it uses low power (negligible running cost). It does not require any post assembly cleaning degreasing and is hence environmentally ‘friendly’.

  7. Adaptive finite element-element-free Galerkin coupling method for bulk metal forming processes

    Institute of Scientific and Technical Information of China (English)

    Lei-chao LIU; Xiang-huai DONG; Cong-xin LI

    2009-01-01

    An adaptive finite element-element-free Galerkin (FE-EFG) coupling method is proposed and developed for the numerical simulation of bulk metal forming processes. This approach is able to adaptively convert distorted FE elements to EFG domain in analysis. A new scheme to implement adaptive conversion and coupling is presented. The coupling method takes both advantages of finite element method (FEM) and meshless methods. It is capable of handling large deformations with no need of remeshing procedures, while it is computationally more efficient than those full meshless methods. The effectiveness of the proposed method is demonstrated with the numerical simulations of the bulk metal forming processes including forging and extrusion.

  8. A mesh re-zoning technique for finite element simulations of metal forming processes

    Science.gov (United States)

    Cheng, J.-C.; Kikuchi, N.

    1986-01-01

    Based on some fundamental properties of finite element approximations, a mesh re-zoning scheme is proposed for finite element simulations of metal forming problems. It is demonstrated that this technique is indispensable in analyzing many difficult forming processes, especially when there exist corners or very irregular shapes on the boundaries. The algorithm is tested by a backward extrusion process and direct extrusion through a square die.

  9. Robust Design of Sheet Metal Forming Process Based on Kriging Metamodel

    Science.gov (United States)

    Xie, Yanmin

    2011-08-01

    Nowadays, sheet metal forming processes design is not a trivial task due to the complex issues to be taken into account (conflicting design goals, complex shapes forming and so on). Optimization methods have also been widely applied in sheet metal forming. Therefore, proper design methods to reduce time and costs have to be developed mostly based on computer aided procedures. At the same time, the existence of variations during manufacturing processes significantly may influence final product quality, rendering non-robust optimal solutions. In this paper, a small size of design of experiments is conducted to investigate how a stochastic behavior of noise factors affects drawing quality. The finite element software (LS_DYNA) is used to simulate the complex sheet metal stamping processes. The Kriging metamodel is adopted to map the relation between input process parameters and part quality. Robust design models for sheet metal forming process integrate adaptive importance sampling with Kriging model, in order to minimize impact of the variations and achieve reliable process parameters. In the adaptive sample, an improved criterion is used to provide direction in which additional training samples can be added to better the Kriging model. Nonlinear functions as test functions and a square stamping example (NUMISHEET'93) are employed to verify the proposed method. Final results indicate application feasibility of the aforesaid method proposed for multi-response robust design.

  10. Modeling of Thermo-Electro-Mechanical Manufacturing Processes Applications in Metal Forming and Resistance Welding

    CERN Document Server

    Nielsen, C V; Alves, L M; Bay, N; Martins, P A F

    2013-01-01

    Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding provides readers with a basic understanding of the fundamental ingredients in plasticity, heat transfer and electricity that are necessary to develop and proper utilize computer programs based on the finite element flow formulation.   Computer implementation of a wide range of theoretical and numerical subjects related to mesh generation, contact algorithms, elasticity, anisotropic constitutive equations, solution procedures and parallelization of equation solvers is comprehensively described.   Illustrated and enriched with selected examples obtained from industrial applications, Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding works to diminish the gap between the developers of finite element computer programs and the professional engineers with expertise in industrial joining technologies by metal forming and resista...

  11. Sheet metal hardening curve determined by laminated sample and its adaptability to sheet forming processes

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The hardening curve for sheet metal can be determined from the load-displacement curve of tensilespecimen with rectangular cross-section. Therefore, uniaxial compression test on cylinder specimen made from laminated sample is put forward. Considering the influence of anisotropy on hardening properties and the stress state in popular forming process, plane strain compression test on cubic specimen made from laminated sample was advanced. Results show that the deformation range of hardening curves obtained from the presented methods is wide, which meets the need for the application in sheet metal forming processes. In view of the characteristics of methods presented in the paper and the stress strain state of various forming processes, the adaptability of the two methods presented in this paper is given.

  12. Advances in metal forming expert system for metal forming

    CERN Document Server

    Hingole, Rahulkumar Shivajirao

    2015-01-01

    This comprehensive book offers a clear account of the theory and applications of advanced metal forming. It provides a detailed discussion of specific forming processes, such as deep drawing, rolling, bending extrusion and stamping. The author highlights recent developments of metal forming technologies and explains sound, new and powerful expert system techniques for solving advanced engineering problems in metal forming. In addition, the basics of expert systems, their importance and applications to metal forming processes, computer-aided analysis of metalworking processes, formability analysis, mathematical modeling and case studies of individual processes are presented.

  13. Metal forming and lubrication

    DEFF Research Database (Denmark)

    Bay, Niels

    2000-01-01

    Lubrication is essential in most metal forming processes. The lubricant film has two basic functions, [1]: i. to separate the work piece and tool surfaces and ii. to cool the workpiece and the tool. Separation of the two surfaces implies lower friction facilitating deformation and lowering the tool...... deformation step to avoid overheating and breakdown of the lubricant....

  14. Controlled Nucleation Method:A New Process for Semisolid Metal Forming

    Institute of Scientific and Technical Information of China (English)

    王浩

    2005-01-01

    Semisolid metal forming requires special feedstock material with a fine-grained and globular structure to achieve thixotropic properties. A number of methods have been developed to produce such feedstock materials. Controlled Nucleation Method (CNM) is a new and simple, cost effective method that has been developed by the University of Queensland. The CNM process does not use the conventional stirring process, instead, it uses solidification conditions to control nucleation, nuclei survival and grain growth, thereby produce fine and globular structures suitable for semisolid forming. No specialised equipment is required. The method can produce both semisolid slurry for rheocasting and semisolid billet for thixocasting. It can be applied to a wide range of alloys and can easily be incorporated into existing metal forming installation. Semisolid slurries/billets of hypoeutectic and hypereutectic aluminium-silicon casting alloys, aluminium wrought alloys and a magnesium alloys have been successfully produced.

  15. Advanced finite element analysis of die wear in sheet-bulk metal forming processes

    Science.gov (United States)

    Behrens, Bernd-Arno; Bouguecha, Anas; Vucetic, Milan; Chugreev, Alexander; Rosenbusch, Daniel

    2016-10-01

    The novel sheet-bulk metal forming (SBMF) technology allows the production of solid metal components with various functional design features out of flat sheet specimens. However, due to the high working pressures arising during the forming process the efficiency of SBMF is tightly related to the tool service life, which is mainly limited by die wear. In the forming processes involving high contact pressures (e.g. SBMF) the influence of contact normal stresses on the die wear can be overestimated. In order to provide a realistic estimation of the die wear, the shear friction stress must be considered. The presented paper introduces a die wear model that intends the tangential component of contact stress and its implementation in the commercial FE code.

  16. An expert system for ensuring the reliability of the technological process of cold sheet metal forming

    Science.gov (United States)

    Kashapova, L. R.; Pankratov, D. L.; Utyaganov, P. P.

    2016-06-01

    In order to exclude periodic defects in the parts manufacturing obtained by cold sheet metal forming a method of automated estimation of technological process reliability was developed. The technique is based on the analysis of reliability factors: detail construction, material, mechanical and physical requirements; hardware settings, tool characteristics, etc. In the work the expert system is presented based on a statistical accumulation of the knowledge of the operator (technologist) and decisions of control algorithms.

  17. Initial Evaluation of Processing Methods for an Epsilon Metal Waste Form

    Energy Technology Data Exchange (ETDEWEB)

    Crum, Jarrod V.; Strachan, Denis M.; Zumhoff, Mac R.

    2012-06-11

    During irradiation of nuclear fuel in a reactor, the five metals, Mo, Pd, Rh, Ru, and Tc, migrate to the fuel grain boundaries and form small metal particles of an alloy known as epsilon metal ({var_epsilon}-metal). When the fuel is dissolved in a reprocessing plant, these metal particles remain behind with a residue - the undissolved solids (UDS). Some of these same metals that comprise this alloy that have not formed the alloy are dissolved into the aqueous stream. These metals limit the waste loading for a borosilicate glass that is being developed for the reprocessing wastes. Epsilon metal is being developed as a waste form for the noble metals from a number of waste streams in the aqueous reprocessing of used nuclear fuel (UNF) - (1) the {var_epsilon}-metal from the UDS, (2) soluble Tc (ion-exchanged), and (3) soluble noble metals (TRUEX raffinate). Separate immobilization of these metals has benefits other than allowing an increase in the glass waste loading. These materials are quite resistant to dissolution (corrosion) as evidenced by the fact that they survive the chemically aggressive conditions in the fuel dissolver. Remnants of {var_epsilon}-metal particles have survived in the geologically natural reactors found in Gabon, Africa, indicating that they have sufficient durability to survive for {approx} 2.5 billion years in a reducing geologic environment. Additionally, the {var_epsilon}-metal can be made without additives and incorporate sufficient foreign material (oxides) that are also present in the UDS. Although {var_epsilon}-metal is found in fuel and Gabon as small particles ({approx}10 {micro}m in diameter) and has survived intact, an ideal waste form is one in which the surface area is minimized. Therefore, the main effort in developing {var_epsilon}-metal as a waste form is to develop a process to consolidate the particles into a monolith. Individually, these metals have high melting points (2617 C for Mo to 1552 C for Pd) and the alloy is

  18. Endoscopic fringe projection for in-situ inspection of a sheet-bulk metal forming process

    Science.gov (United States)

    Matthias, Steffen; Kästner, Markus; Reithmeier, Eduard

    2015-05-01

    Sheet-bulk metal forming is a new production process capable of performing deep-drawing and massive forming steps in a single operation. However, due to the high forming forces of the forming process, continuous process control is required in order to detect wear on the forming tool before production quality is impacted. To be able to measure the geometry of the forming tool in the limited space of forming presses, a new inspection system is being developed within the SFB/TR 73 collaborative research center. In addition to the limited space, the process restricts the amount of time available for inspection. Existing areal optical measurement systems suffer from shadowing when measuring the tool's inner elements, as they cannot be placed in the limited space next to the tool, while tactile measurement systems cannot meet the time restrictions for measuring the areal geometries. The new inspection system uses the fringe projection optical measurement principle to capture areal geometry data from relevant parts of the forming tool in short time. Highresolution image fibers are used to connect the system's compact sensor head to a base unit containing both camera and projector of the fringe projection system, which can be positioned outside of the moving parts of the press. To enable short measurement times, a high intensity laser source is used in the projector in combination with a digital micro-mirror device. Gradient index lenses are featured in the sensor head to allow for a very compact design that can be used in the narrow space above the forming tool inside the press. The sensor head is attached to an extended arm, which also guides the image fibers to the base unit. A rotation stage offers the possibility to capture measurements of different functional elements on the circular forming tool by changing the orientation of the sensor head next to the forming tool. During operation of the press, the arm can be travelled out of the moving parts of the forming press

  19. Tool Monitoring and Electronic Event Logging for Sheet Metal Forming Processes

    Directory of Open Access Journals (Sweden)

    Gerd Heiserich

    2010-06-01

    Full Text Available This contribution describes some innovative solutions regarding sensor systems for tool monitoring in the sheet metal industry. Autonomous and tamper-proof sensors, which are integrated in the forming tools, can detect and count the strokes carried out by a sheet metal forming press. Furthermore, an electronic event logger for documentary purposes and quality control was developed. Based on this technical solution, new business models such as leasing of sheet metal forming tools can be established for cooperation among enterprises. These models allow usage-based billing for the contractors, taking the effectively produced number of parts into account.

  20. Efficient Robust Optimization of Metal Forming Processes using a Sequential Metamodel Based Strategy

    NARCIS (Netherlands)

    Wiebenga, J.H.; Klaseboer, G.; Boogaard, van den A.H.; Chung, J.

    2011-01-01

    The coupling of Finite Element (FE) simulations to mathematical optimization techniques has contributed significantly to product improvements and cost reductions in the metal forming industries. The next challenge is to bridge the gap between deterministic optimization techniques and the industrial

  1. Analysis of Metal Forming in Two-Roll Cross Wedge Rolling Process Using Finite Element Method

    Institute of Scientific and Technical Information of China (English)

    WANG Min-ting; LI Xue-tong; DU Feng-shan

    2009-01-01

    A simulation model for two-roll cross wedge rolling (CWR) was presented by using three-dimensional rigid-plastic finite element method (FEM).The whole forming process of CWR,including knifing zone,guiding zone,stretching zone,and sizing zone,was simulated using the model in which dynamic adaptive remeshing technology for tetrahedral solid elements was used to fix element distortion.Based on the simulation results,the distributions of metal flow field,strain field,and damage field,and the geometry of the workpiece's end were analyzed.These results could provide theoretical guidance for realizing net shaping and reasonable design of tools.

  2. Effect of continuum damage mechanics on spring back prediction in metal forming processes

    Energy Technology Data Exchange (ETDEWEB)

    Nayebi, Ali; Shahabi, Mehdi [Shiraz University, Shiraz, Mollasadra (Iran, Islamic Republic of)

    2017-05-15

    The influence of considering the variations in material properties was investigated through continuum damage mechanics according to the Lemaitre isotropic unified damage law to predict the bending force and spring back in V-bending sheet metal forming processes, with emphasis on Finite element (FE) simulation considerations. The material constants of the damage model were calibrated through a uniaxial tensile test with an appropriate and convenient repeating strategy. Holloman’s isotropic and Ziegler’s linear kinematic hardening laws were employed to describe the behavior of a hardening material. To specify the ideal FE conditions for simulating spring back, the effect of the various numerical considerations during FE simulation was investigated and compared with the experimental outcome. Results indicate that considering continuum damage mechanics decreased the predicted bending force and improved the accuracy of spring back prediction.

  3. A triangular prism solid and shell interactive mapping element for electromagnetic sheet metal forming process

    Science.gov (United States)

    Cui, Xiangyang; Li, She; Feng, Hui; Li, Guangyao

    2017-05-01

    In this paper, a novel triangular prism solid and shell interactive mapping element is proposed to solve the coupled magnetic-mechanical formulation in electromagnetic sheet metal forming process. A linear six-node ;Triprism; element is firstly proposed for transient eddy current analysis in electromagnetic field. In present ;Triprism; element, shape functions are given explicitly, and a cell-wise gradient smoothing operation is used to obtain the gradient matrices without evaluating derivatives of shape functions. In mechanical field analysis, a shear locking free triangular shell element is employed in internal force computation, and a data mapping method is developed to transfer the Lorentz force on solid into the external forces suffered by shell structure for dynamic elasto-plasticity deformation analysis. Based on the deformed triangular shell structure, a ;Triprism; element generation rule is established for updated electromagnetic analysis, which means inter-transformation of meshes between the coupled fields can be performed automatically. In addition, the dynamic moving mesh is adopted for air mesh updating based on the deformation of sheet metal. A benchmark problem is carried out for confirming the accuracy of the proposed ;Triprism; element in predicting flux density in electromagnetic field. Solutions of several EMF problems obtained by present work are compared with experiment results and those of traditional method, which are showing excellent performances of present interactive mapping element.

  4. Thermal mechanically coupled finite element analysis in metal-forming processes

    NARCIS (Netherlands)

    Lugt, van der J.; Huetink, J.

    1986-01-01

    A combined Eulerian-Lagrangian finite element formulation is presented for the analysis of metal-forming, coupled with thermal effects. The procedure developed involves incrementally solving a coupled set of equations for both the displacement and the temperature. The material properties may be temp

  5. Thermal mechanically coupled finite element analysis in metal-forming processes

    NARCIS (Netherlands)

    van der Lugt, J.; Huetink, Han

    1986-01-01

    A combined Eulerian-Lagrangian finite element formulation is presented for the analysis of metal-forming, coupled with thermal effects. The procedure developed involves incrementally solving a coupled set of equations for both the displacement and the temperature. The material properties may be

  6. Ductile Damage and Fatigue Behavior of Semi-Finished Tailored Blanks for Sheet-Bulk Metal Forming Processes

    Science.gov (United States)

    Besserer, Hans-Bernward; Hildenbrand, Philipp; Gerstein, Gregory; Rodman, Dmytro; Nürnberger, Florian; Merklein, Marion; Maier, Hans Jürgen

    2016-03-01

    To produce parts from sheet metal with thickened functional elements, bulk forming operations can be employed. For this new process class, the term sheet-bulk metal forming has been established recently. Since sheet-bulk metal forming processes such as orbital forming generates triaxial stress and strain states, ductile damage is induced in the form of voids in the microstructure. Typical parts will experience cyclic loads during service, and thus, the influence of ductile damage on the fatigue life of parts manufactured by orbital forming is of interest. Both the formation and growth of voids were characterized following this forming process and then compared to the as-received condition of the ferritic deep drawing steel DC04 chosen for this study. Subsequent to the forming operation, the specimens were fatigued and the evolution of ductile damage and the rearrangement of the dislocation networks occurring during cyclic loading were determined. It was shown, that despite an increased ductile damage due to the forming process, the induced strain hardening has a positive effect on the fatigue life of the material. However, by analyzing the fatigued specimens a development of the ductile damage by an increasing number of voids and a change in the void shape were detected.

  7. Ductile damage prediction in metal forming processes: Advanced modeling and numerical simulation

    Science.gov (United States)

    Saanouni, K.

    2013-05-01

    This paper describes the needs required in modern virtual metal forming including both sheet and bulk metal forming of mechanical components. These concern the advanced modeling of thermo-mechanical behavior including the multiphysical phenomena and their interaction or strong coupling, as well as the associated numerical aspects using fully adaptive simulation strategies. First a survey of advanced constitutive equations accounting for the main thermomechanical phenomena as the thermo-elasto-plastic finite strains with isotropic and kinematic hardenings fully coupled with ductile damage will be presented. Only the macroscopic phenomenological approach with state variables (monoscale approach) will be discussed in the general framework of the rational thermodynamics for generalized micromorphic continua. The micro-macro (multi-scales approach) in the framework of polycrystalline inelasticity is not presented here for the sake of shortness but will be presented during the oral presentation. The main numerical aspects related to the resolution of the associated initial and boundary value problem will be outlined. A fully adaptive numerical methodology will be briefly described and some numerical examples will be given in order to show the high predictive capabilities of this adaptive methodology for virtual metal forming simulations.

  8. Modelling of real area of contact between tool and workpiece in metal forming processes including the influence of subsurface deformation

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Martins, Paulo A. F.; Bay, Niels Oluf

    2016-01-01

    New equipment for testing asperity deformation at various normal loads and subsurface elongations is presented. Resulting real contact area ratios increase heavily with increasing subsurface expansion due to lowered yield pressure on the asperities when imposing subsurface normal stress parallel ...... for estimating friction in the numerical modelling of metal forming processes....

  9. Advanced numerical simulation based on a non-local micromorphic model for metal forming processes

    Directory of Open Access Journals (Sweden)

    Diamantopoulou Evangelia

    2016-01-01

    Full Text Available An advanced numerical methodology is developed for metal forming simulation based on thermodynamically-consistent nonlocal constitutive equations accounting for various fully coupled mechanical phenomena under finite strain in the framework of micromorphic continua. The numerical implementation into ABAQUS/Explicit is made for 2D quadrangular elements thanks to the VUEL users’ subroutine. Simple examples with presence of a damaged area are made in order to show the ability of the proposed methodology to describe the independence of the solution from the space discretization.

  10. Invited Review Article: Review of post-process optical form metrology for industrial-grade metal additive manufactured parts.

    Science.gov (United States)

    Stavroulakis, P I; Leach, R K

    2016-04-01

    The scope of this review is to investigate the main post-process optical form measurement technologies available in industry today and to determine whether they are applicable to industrial-grade metal additive manufactured parts. An in-depth review of the operation of optical three-dimensional form measurement technologies applicable to metal additive manufacturing is presented, with a focus on their fundamental limitations. Looking into the future, some alternative candidate measurement technologies potentially applicable to metal additive manufacturing will be discussed, which either provide higher accuracy than currently available techniques but lack measurement volume, or inversely, which operate in the appropriate measurement volume but are not currently accurate enough to be used for industrial measurement.

  11. Invited Review Article: Review of post-process optical form metrology for industrial-grade metal additive manufactured parts

    Science.gov (United States)

    Stavroulakis, P. I.; Leach, R. K.

    2016-04-01

    The scope of this review is to investigate the main post-process optical form measurement technologies available in industry today and to determine whether they are applicable to industrial-grade metal additive manufactured parts. An in-depth review of the operation of optical three-dimensional form measurement technologies applicable to metal additive manufacturing is presented, with a focus on their fundamental limitations. Looking into the future, some alternative candidate measurement technologies potentially applicable to metal additive manufacturing will be discussed, which either provide higher accuracy than currently available techniques but lack measurement volume, or inversely, which operate in the appropriate measurement volume but are not currently accurate enough to be used for industrial measurement.

  12. A new lubricant carrier for metal forming

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Bay, Niels; Tang, Peter Torben

    2009-01-01

    A lubricant carrier for metal forming processes is developed. Surfaces with pores of micrometer size for entrapping lubricant are generated by electrochemical deposition of an alloy, consisting of two immiscible metals, of which one metal subsequently is etched away leaving 5 mu m layers with a s......A lubricant carrier for metal forming processes is developed. Surfaces with pores of micrometer size for entrapping lubricant are generated by electrochemical deposition of an alloy, consisting of two immiscible metals, of which one metal subsequently is etched away leaving 5 mu m layers...

  13. Modeling of the inhomogeneity of grain refinement during combined metal forming process by finite element and cellular automata methods

    Energy Technology Data Exchange (ETDEWEB)

    Majta, Janusz; Madej, Łukasz; Svyetlichnyy, Dmytro S.; Perzyński, Konrad; Kwiecień, Marcin, E-mail: mkwiecie@agh.edu.pl; Muszka, Krzysztof

    2016-08-01

    The potential of discrete cellular automata technique to predict the grain refinement in wires produced using combined metal forming process is presented and discussed within the paper. The developed combined metal forming process can be treated as one of the Severe Plastic Deformation (SPD) techniques that consists of three different modes of deformation: asymmetric drawing with bending, namely accumulated angular drawing (AAD), wire drawing (WD) and wire flattening (WF). To accurately replicate complex stress state both at macro and micro scales during subsequent deformations two stage modeling approach was used. First, the Finite Element Method (FEM), implemented in commercial ABAQUS software, was applied to simulate entire combined forming process at the macro scale level. Then, based on FEM results, the Cellular Automata (CA) method was applied for simulation of grain refinement at the microstructure level. Data transferred between FEM and CA methods included set of files with strain tensor components obtained from selected integration points in the macro scale model. As a result of CA simulation, detailed information on microstructure evolution during severe plastic deformation conditions was obtained, namely: changes of shape and sizes of modeled representative volume with imposed microstructure, changes of the number of grains, subgrains and dislocation cells, development of grain boundaries angle distribution as well as changes in the pole figures. To evaluate CA model predictive capabilities, results of computer simulation were compared with scanning electron microscopy and electron back scattered diffraction images (SEM/EBSD) studies of samples after AAD+WD+WF process.

  14. Low-temperature, high-performance solution-processed metal oxide thin-film transistors formed by a ‘sol–gel on chip’ process.

    Science.gov (United States)

    Banger, K K; Yamashita, Y; Mori, K; Peterson, R L; Leedham, T; Rickard, J; Sirringhaus, H

    2011-01-01

    At present there is no ‘ideal’ thin-film transistor technology for demanding display applications, such as organic light-emitting diode displays, that allows combining the low-temperature, solution-processability offered by organic semiconductors with the high level of performance achievable with microcrystalline silicon1. N-type amorphous mixed metal oxide semiconductors, such as ternary oxides Mx1My2Oz, where M1 and M2 are metals such as In, Ga, Sn, or Zn, have recently gained momentum because of their high carrier mobility and stability2, 3 and good optical transparency, but they are mostly deposited by sputtering. So far no route is available for forming high-performance mixed oxide materials from solution at low process temperatures <250 °C. Ionic mixed metal oxides should in principle be ideal candidates for solution-processable materials because the conduction band states derived from metal s-orbitals are relatively insensitive to the presence of structural disorder and high charge carrier mobilities are achievable in amorphous structures2. Here we report the formation of amorphous metal oxide semiconducting thin-films using a ‘sol–gel on chip’ hydrolysis approach from soluble metal alkoxide precursors, which affords unprecedented high field-effect mobilities of 10 cm2 V−1 s−1, reproducible and stable turn-on voltages Von≈0 V and high operational stability at maximum process temperatures as low as 230 °C.

  15. Development of a Waste Treatment Process to Deactivate Reactive Uranium Metal and Produce a Stable Waste Form

    Energy Technology Data Exchange (ETDEWEB)

    Gates-Anderson, D D; Laue, C A; Fitch, T E

    2002-01-17

    This paper highlights the results of initial investigations conducted to support the development of an integrated treatment process to convert pyrophoric metallic uranium wastes to a non-pyrophoric waste that is acceptable for land disposal. Several dissolution systems were evaluated to determine their suitability to dissolve uranium metal and that yield a final waste form containing uranium specie(s) amenable to precipitation, stabilization, adsorption, or ion exchange. During initial studies, one gram aliquots of uranium metal or the uranium alloy U-2%Mo were treated with 5 to 60 mL of selected reagents. Treatment systems screened included acids, acid mixtures, and bases with and without addition of oxidants. Reagents used included hydrochloric, sulfuric, nitric, and phosphoric acids, sodium hypochlorite, sodium hydroxide and hydrogen peroxide. Complete dissolution of the uranium turnings was achieved with the H{sub 3}PO{sub 4}/HCI system at room temperature within minutes. The sodium hydroxide/hydrogen peroxide, and sodium hypochlorite systems achieved complete dissolution but required elevated temperatures and longer reaction times. A ranking system based on criteria, such as corrosiveness, temperature, dissolution time, off-gas type and amount, and liquid to solid ratio, was designed to determine the treatment systems that should be developed further for a full-scale process. The highest-ranking systems, nitric acid/sulfuric acid and hydrochloric acid/phosphoric acid, were given priority in our follow-on investigations.

  16. Metal Nanoparticle Wires Formed by an Integrated Nanomolding-Chemical Assembly Process: Fabrication and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Xuexin; Park, Myoung-Hwan; Zhao, Yipeng; Berenschot, Erwin; Wang, Zheyao; Reinhoudt, David N.; Rotello, Vincent M.; Huskens, Jurriaan

    2010-12-28

    We report here the use of nanomolding in capillaries (NAMIC) coupled with dithiocarbamate (DTC) chemistry to fabricate sub-50 nm quasi-1D arrays of 3.5 nm core gold nanoparticles (Au NPs) over large areas. Owing to chemical immobilization via the DTC bond, the patterned NP systems are stable in water and organic solvents, thus allowing the surface modification of the patterned Au NP arrays through thiol chemistry and further orthogonal binding of proteins. The electrical properties of these patterned Au NP wires have also been studied. Our results show that NAMIC combined with surface chemistry is a simple but powerful tool to create metal NP arrays that can potentially be applied to fabricate nanoelectronic or biosensing devices.

  17. AI applications in sheet metal forming

    CERN Document Server

    Hussein, Hussein

    2017-01-01

    This book comprises chapters on research work done around the globe in the area of artificial intelligence (AI) applications in sheet metal forming. The first chapter offers an introduction to various AI techniques and sheet metal forming, while subsequent chapters describe traditional procedures/methods used in various sheet metal forming processes, and focus on the automation of those processes by means of AI techniques, such as KBS, ANN, GA, CBR, etc. Feature recognition and the manufacturability assessment of sheet metal parts, process planning, strip-layout design, selecting the type and size of die components, die modeling, and predicting die life are some of the most important aspects of sheet metal work. Traditionally, these activities are highly experience-based, tedious and time consuming. In response, researchers in several countries have applied various AI techniques to automate these activities, which are covered in this book. This book will be useful for engineers working in sheet metal industri...

  18. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman

    2013-01-01

    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  19. A full-field strategy to take texture-induced anisotropy into account during FE simulations of metal forming processes

    Science.gov (United States)

    van Houtte, Paul; Gawad, Jerzy; Eyckens, Philip; van Bael, Bert; Samaey, Giovanni; Roose, Dirk

    2011-11-01

    During metal forming, the mechanical properties in all locations of the part evolve, usually in a heterogeneous way. In principle, this should be taken into account when performing finite element (FE) simulations of the forming process, by modeling the evolution of the mechanical properties in every integration point of the FE mesh and coupling the result back to the FEshell. This is the meaning of the term `full-field modeling.' The issue is developed further with focus on the evolution of texture and plastic anisotropy. It is explained that in principle, such fullfield modeling would require a gigantic computational effort which (at least at present) would be out of reach of most research organizations. A methodology is then presented to overcome this difficulty by using efficient models for texture updating and for texture-based plastic anisotropy, and by optimizing the overall calculation scheme without sacrificing the accuracy of the texture prediction. Some of the first results (obtained for cup drawing of anisotropic deep drawing steel) are shown, including comparison to experimental results. Possible future applications of the method are proposed.

  20. CAE-Based Robust Optimization for Deep-Drawing Process of Sheet Metal Forming Using Grey Relational Analysis Method

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The theory of grey systems is a new technique for performing prediction, relational analysis and decision making in many areas. The grey relational analysis was used to optimize the deep-drawing process parameters with considerations of the multiple response (the wrinkle, crack and thinning variation). The deep-drawing parameters, such as the blank holding force (Fbh), the radii of punch and die (R1 ,R2), the coefficients of friction (μ1,μ2,μ3) are considered. An orthogonal array is used for the experimental design. The multiple response values are obtained making use of finite element analysis (FEA). Optimal process parameters are determined by the grey relational grade obtained from the grey relational analysis for multi-performance characteristics (the wrinkle, crack and the thinning). The analysis of variance (ANOVA) for the grey relational grade is implemented. The results show that the quality of stamped parts can be improved effectively through the new approach. The grey relational analysis can be applied in sheet metal forming.

  1. Green Lubricants for Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels

    2010-01-01

    The increasing focus on legislation towards diminishing the impact on working environment as well as external environment has driven efforts to develop new, environmentally benign lubricants for metal forming. The present paper gives an overview of these efforts to substitute environmentally haza...

  2. Experimental Investigation of the Effect of the Material Damage Induced in Sheet Metal Forming Process on the Service Performance of 22MnB5 Steel

    Institute of Scientific and Technical Information of China (English)

    ZHUANG Weimin; XIE Dongxuan; CHEN Yanhong

    2016-01-01

    The use of ultra-high strength steels through sheet metal forming process offers a practical solution to the lightweight design of vehicles. However, sheet metal forming process not only produces desirable changes in material properties but also causes material damage that may adversely influence the service performance of the material formed. Thus, an investigation is conducted to experimentally quantify such influence for a commonly used steel (the 22MnB5 steel) based on the hot and cold forming processes. For each process, a number of samples are used to conduct a uniaxial tensile test to simulate the forming process. After that, some of the samples are trimmed into a standard shape and then uniaxially extended until fracture to simulate the service stage. Finally, a microstructure test is conducted to analyze the microdefects of the remaining samples. Based on the results of the first two tests, the effect of material damage on the service performance of 22MnB5 steel is analyzed. It is found that the material damages of both the hot and cold forming processes cause reductions in the service performance, such as the failure strain, the ultimate stress, the capacity of energy absorption and the ratio of residual strain. The reductions are generally lower and non-linear in the former process but higher and linear in the latter process. Additionally, it is found from the microstructure analysis that the difference in the reductions of the service performance of 22MnB5 by the two forming processes is driven by the difference in the micro damage mechanisms of the two processes. The findings of this research provide a useful reference in terms of the selection of sheet metal forming processes and the determination of forming parameters for 22MnB5.

  3. Modelling of ductile failure in metal forming

    NARCIS (Netherlands)

    Wisselink, H.H.; Huetink, J.

    2009-01-01

    Damage and fracture are important criteria in the design of products and processes. Damage models can be used to predict ductile failure in metal forming processes. Nonlocal models avoid the mesh dependency problems of local damage models. A nonlocal damage model has been implemented in LSDYNA using

  4. Review of Incremental Forming of Sheet Metal Components

    Directory of Open Access Journals (Sweden)

    Nimbalkar D.H

    2013-09-01

    Full Text Available Incremental sheet forming has demonstrated its great potential to form complex three dimensional parts without using a component specific tooling. The die-less nature in incremental forming provides competitive alternative for economically and effectively fabricating low volume functional sheet products. The process locally deforms sheet metal using a moving tool head achieving higher forming limit than those conventional sheet metal stamping process. Incremental sheet metal forming has the potential to revolutionize sheet metal forming, making it accessible to all level of manufacturing. This paper describes the current state of the art of Incremental sheet metal forming.

  5. Sheet-bulk metal formingforming of functional components from sheet metals

    Directory of Open Access Journals (Sweden)

    Merklein Marion

    2015-01-01

    Full Text Available The paper gives an overview on the application of sheet-bulk metal forming operations in both scientific and industrial environment. Beginning with the need for an innovative forming technology, the definition of this new process class is introduced. The rising challenges of the application of bulk metal forming operations on sheet metals are presented and the demand on a holistic investigation of this topic is motivated. With the help of examples from established production processes, the latest state of technology and the lack on fundamental knowledge is shown. Furthermore, perspectives regarding new research topics within sheet-bulk metal forming are presented. These focus on processing strategies to improve the quality of functional components by the application of process-adapted semi-finished products as well as the local adaption of the tribological system.

  6. Formed HIP Can Processing

    Energy Technology Data Exchange (ETDEWEB)

    Clarke, Kester Diederik [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-07-27

    The intent of this report is to document a procedure used at LANL for HIP bonding aluminum cladding to U-10Mo fuel foils using a formed HIP can for the Domestic Reactor Conversion program in the NNSA Office of Material, Management and Minimization, and provide some details that may not have been published elsewhere. The HIP process is based on the procedures that have been used to develop the formed HIP can process, including the baseline process developed at Idaho National Laboratory (INL). The HIP bonding cladding process development is summarized in the listed references. Further iterations with Babcock & Wilcox (B&W) to refine the process to meet production and facility requirements is expected.

  7. Microstructural evolution and mechanical, and corrosion property evaluation of Cu-30Ni alloy formed by Direct Metal Deposition process

    Energy Technology Data Exchange (ETDEWEB)

    Bhattacharya, S., E-mail: sudipb@umich.edu [University of Michigan, 2350 Hayward Street, 2040 G.G. Brown Laboratories, Ann Arbor, MI 48109 (United States); Dinda, G.P.; Dasgupta, A.K. [Center for Advanced Technologies, Focus: HOPE, Detroit, MI 48238 (United States); Natu, H.; Dutta, B. [POM Group Inc., Auburn Hills, MI 48326 (United States); Mazumder, J. [University of Michigan, 2350 Hayward Street, 2040 G.G. Brown Laboratories, Ann Arbor, MI 48109 (United States); POM Group Inc., Auburn Hills, MI 48326 (United States)

    2011-06-02

    Research highlights: > Cu-30Ni alloy was successfully deposited with CO{sub 2} laser DMD system on C71500 substrate. > The microstructure consists of a single solid solution phase. > Columnar dendrites growing into equiaxed dendrites form layer microstructure. > Dendrite growth direction and angle relative to substrate was maintained in each layer. > Lattice parameter of solid solution phase is longer than reported lattice parameters. - Abstract: In the current investigation Cu-30Ni alloy was successfully laser deposited on a rolled C71500 plate substrate by Direct Metal Deposition technology. The microstructural investigation of the clad was performed using optical and scanning electron microscopy. The phase and crystal structure analysis was performed using X-ray diffraction technique and transmission electron microscopy. The microstructure consisted of columnar and equiaxed dendrites with face centered cubic crystal structure. The dendrites grew epitaxially from the substrate and layer and bead boundaries. Dendrites' growth direction <0 0 1> and growth angle 60{sup o} was maintained in each layer. The average primary dendritic arm spacing at the bottom part of the layers was about 7.5 {mu}m and average secondary dendritic arm spacing in the upper part of the layer varied between 2 {mu}m and 4.5 {mu}m. The lattice parameter of the identified phase was found to be longer than that reported in literature. The reported lattice parameters in literature are however from samples processed under equilibrium conditions. The microhardness of the clad was found to be less than the substrate but very consistent along the clad. Cu-30Ni clad specimen showed higher ultimate tensile strength but lower yield strength and percentage elongation as compared to the C71500 substrate. DMD Cu-30Ni clad/C71500 substrate specimen showed the worst mechanical properties. The corrosion resistance of the specimens was found to decrease in the order DMD Cu-30Ni clad, half-and-half DMD Cu

  8. Mesoporous metal catalysts formed by ultrasound

    Energy Technology Data Exchange (ETDEWEB)

    Schaeferhans, Jana; Pazos Perez, Nicolas; Andreeva, Daria [Physikalische Chemie II, Universitaet Bayreuth (Germany)

    2010-07-01

    We study the ultrasound-driven formation of mesoporous metal sponges. The collapse of acoustic cavitations leads to very high temperatures and pressures on very short scales. Therefore, structures may be formed and quenched far from equilibrium. Mechanism of metal modification by ultrasound is complex and involves a variety of aspects. We propose that modification of metal particles and formation of mesoporous inner structures can be achieved due to thermal etching of metals by ultrasound stimulated high speed jets of liquid. Simultaneously, oxidation of metal surfaces by free radicals produced in water during cavitation stabilizes developed metal structures. Duration and intensity of the ultrasonication treatment is able to control the structure and morphology of metal sponges. We expect that this approach to the formation of nanoscale composite sponges is universal and opens perspective for a whole new class of catalytic materials that can be prepared in a one-step process. The developed method makes it possible to control the sponge morphology and can be used for formation of modern types of catalysts. For example, the sonication technique allows to combine the fabrication of mesoporous support and distribution of metal (Cu, Pd, Au, Pt etc.) nanoparticles in its pores into a single step.

  9. High load-bearing multi-material-joints of metal sheets and composites by incremental in-situ forming processes

    Science.gov (United States)

    Seidlitz, Holger; Fritzsche, Sebastian; Bambach, Markus; Gerstenberger, Colin

    2016-10-01

    Thermo-mechanically flow-formed joints (FDJ) are an appropriate joining technology to realize high load-bearing multi-material-joints between fiber reinforced thermoplastics and sheet metals, without additional joining components. As in the automotive industry new vehicle and lightweight designs with one-sided accessibility joints are required, the technology which so far requires a two-sided accessibility of the joint, is examined for the ability to be performed with one-sided accessibility. The main part of the paper are therefore experimental studies on the one-sided manufacturing of FDJ-joints without an additional forming tool and their examination with head pull test and tension shear test according to DIN EN ISO 14272 and DIN EN ISO 14273. In this context, a tool and an experimental setup were designed to provide a corresponding joint production of a material combination of continuous glass fiber reinforced polypropylene (Plytron) and an aluminum alloy (EN AW-6082 T6). In the experiment, the novel joints bear maximum forces of 291 N in the head pull test and 708 N in the tension shear test.

  10. 土壤修复过程中重金属形态的研究综述%Heavy metal forms in the process of soil remediation

    Institute of Scientific and Technical Information of China (English)

    韩张雄; 王龙山; 郭巨权; 李雪莹; 马娅妮; 刘晓艳

    2012-01-01

    重金属污染土壤的修复是现阶段污染土壤治理中的难点之一,在土壤修复过程中对重金属的形态研究已在多个领域中开展,并且在重金属形态及其与生物有效性和毒性等研究领域取得了一定的成果.本文综述了现阶段在污染土壤修复过程中对重金属形态研究的主要领域,分析研究重金属形态的必要性,总结出土壤修复过程中重金属形态方面应当从重金属在土壤与植物中的存在形态人手,研究重金属元素在不同界面间的迁移转化规律,通过阻断重金属元素在污染源、土壤、生物之间的传递链条,以阻止重金属对生物体造成危害,从而为土壤重金属污染的治理修复提供理论基础.%At present, one of the difficulties in the contaminated soil is the renovation of the polluted soil. Heavy metal forms of soils have been studied in various aspects for contaminated soil remediation. There have been some achievements in such fields as speciation, bioavailability and toxicity of heavy metals. This paper made a review of the researches on heavy metal morphology in soil during the process of soil remediation. The necessity of the investigation of heavy metal forms was also analyzed. It is concluded that the migration and transformation laws of heavy metals in different environmental media should be investigated based on the heavy metal forms existent in soils and plants. In order to prevent organism health risk induced by heavy metals, we should block the chains of heavy metal migration between pollution sources, soil, and plants. This study can provide a theoretical basis for the remediation of heavy metal pollution of soil.

  11. Nonferrous Metal Processing Plants

    Data.gov (United States)

    Department of Homeland Security — This map layer includes nonferrous metal processing plants in the United States. The data represent commodities covered by the Minerals Information Team (MIT) of the...

  12. Ferrous Metal Processing Plants

    Data.gov (United States)

    Department of Homeland Security — This map layer includes ferrous metal processing plants in the United States. The data represent commodities covered by the Minerals Information Team (MIT) of the...

  13. Improving Metal Casting Process

    Science.gov (United States)

    1998-01-01

    Don Sirois, an Auburn University research associate, and Bruce Strom, a mechanical engineering Co-Op Student, are evaluating the dimensional characteristics of an aluminum automobile engine casting. More accurate metal casting processes may reduce the weight of some cast metal products used in automobiles, such as engines. Research in low gravity has taken an important first step toward making metal products used in homes, automobiles, and aircraft less expensive, safer, and more durable. Auburn University and industry are partnering with NASA to develop one of the first accurate computer model predictions of molten metals and molding materials used in a manufacturing process called casting. Ford Motor Company's casting plant in Cleveland, Ohio is using NASA-sponsored computer modeling information to improve the casting process of automobile and light-truck engine blocks.

  14. Method of forming metal hydride films

    Science.gov (United States)

    Steinberg, R.; Alger, D. L.; Cooper, D. W. (Inventor)

    1977-01-01

    The substrate to be coated (which may be of metal, glass or the like) is cleaned, both chemically and by off-sputtering in a vacuum chamber. In an ultra-high vacuum system, vapor deposition by a sublimator or vaporizer coats a cooled shroud disposed around the substrate with a thin film of hydride forming metal which getters any contaminant gas molecules. A shutter is then opened to allow hydride forming metal to be deposited as a film or coating on the substrate. After the hydride forming metal coating is formed, deuterium or other hydrogen isotopes are bled into the vacuum system and diffused into the metal film or coating to form a hydride of metal film. Higher substrate temperatures and pressures may be used if various parameters are appropriately adjusted.

  15. Colloidal forming of metal/ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A.J.; Gutierrez, C.A.; Millan, A.J.; Nieto, M.I.; Moreno, R. [Inst. de Ceramica y Vidrio, Madrid (Spain)

    2002-07-01

    Metal/Ceramic composites have very attractive properties as either structural or electronic materials. For certain applications, complex microstructures and shapes are required. Colloidal processing of ceramics has proved to provide better properties and allows to obtain near net complex shaped parts. However colloidal processing has not received a similar attention in powder metallurgy. This work deals with the colloidal approach to the forming of metallic and metal/ceramic composites in an aqueous medium. Rheological behavior of concentrated pure nickel, nickel/alumina and nickel/zirconia suspensions is studied and optimized for obtaining flat surfaces or near net shaped parts by tape casting and gel casting respectively. In each case the influence of the processing additives (acrylic binders for tape casting and carrageenans for gel casting) on the rheological behavior of the slurries is determined. Pure nickel and nickel/ceramic composites with different compositions have been prepared. Static and dynamic sintering studies were performed at different conditions in order to control the porosity and microstructure of the final bodies, which were characterized by optical microscopy. (orig.)

  16. Deterministic and robust optimisation strategies for metal forming proceesses

    NARCIS (Netherlands)

    Bonte, M.H.A.; Boogaard, van den A.H.; Huetink, J.

    2007-01-01

    Product improvement and cost reduction have always been important goals in the metal forming industry. The rise of Finite Element simulations for metal forming processes has contributed to these goals in a major way. More recently, coupling FEM simulations to mathematical optimisation techniques has

  17. Advanced and new developments in bulk metal forming

    DEFF Research Database (Denmark)

    Bay, Niels; Wanheim, Tarras; Ravn, Bjarne Gottlieb;

    2000-01-01

    Increasing demands to manufacturing industry of faster, better and cheaper production has intensified the research and development of bulk metal forming. The present paper gives examples on European industrial research on secondary bulk metal forming processes. The R&D follows three lines of appr...

  18. Plasma-Jet Forming of Sheet Metal Shapes

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Plasma-jet forming is a newly proposed flexible sheet metal forming process. A non-transferred arc plasma torch is used as a controllable heat source to produce internal stress in sheet metals, causing plastic deformation without the necessity of hard tooling. This method has potential for rapid prototyping of sheet metal parts by reducing development costs and lead times. A robotic system has been used to perform simple linear bends in several different alloys. In order to develop a controllable process and to improve the forming accuracy, the effects of various process parameters on the obtained shape changes and on the resulting structure and properties have been studied. The overall goal is to understand the roles of the forming parameters and their inter-relationship in optimizing the forming procedure-a high forming speed without damage to the material structure or properties.

  19. Tribo-systems for Sheet Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels

    2009-01-01

    The present paper gives an overview of more than 10 years work by the author’s research group through participation in national as well as international framework programmes on developing and testing environmentally friendly lubricants and tool materials and coatings inhibiting galling. Partners......’s research group has especially been involved in the development of a system of tribo-tests for sheet metal forming and in testing and modelling of friction and limits of lubrication of new, environmentally friendly lubricants and tool materials....... in the programmes come from Germany, United Kingdom, Finland, Poland, Slovenia, Spain and Denmark. They represent lubricant developers, testing experts and industrial end users as well as numerical modelling experts simulating fundamental lubrication mechanisms and computing basic process parameters. The author...

  20. Deposited Micro Porous Layer as Lubricant Carrier in Metal Forming

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Bay, Niels; Tang, Peter Torben

    2008-01-01

    A new porous coating for carrying lubricant in metal forming processes is developed. The coating is established by simultaneous electrochemical deposition of two pure metals. One of them is subsequently etched away leaving a porous surface layer. Lubricant can be trapped in the pores acting as lu...

  1. Lubricant Test Methods for Sheet Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2008-01-01

    Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...

  2. Multiscale friction modeling for sheet metal forming

    NARCIS (Netherlands)

    Hol, J.; Cid Alfaro, M.V.; de Rooij, Matthias B.; Meinders, Vincent T.; Felder, Eric; Montmitonnet, Pierre

    2010-01-01

    The most often used friction model for sheet metal forming simulations is the relative simple Coulomb friction model. This paper presents a more advanced friction model for large scale forming simulations based on the surface change on the micro-scale. The surface texture of a material changes when

  3. 金属成型过程中摩擦成因的分析%ANALYSIS OF FRICTION IN THE PROCESS OF METAL FORMING

    Institute of Scientific and Technical Information of China (English)

    许光明; 崔建忠

    2000-01-01

    In this article, the reason how the friction produces in the process of metal forming was analyzed, and the friction was thought to be mainly caused by the plastic flow of metal in the pits of tool surface. The work rate of the metal in pits was considered to be the frictional work rate, and when the work rate was great than the work rate to produce shear flow at the interface between the metal and tool ,the friction was thought to change into sticky friction from slide friction. According to some hypothesis about tool surface, the relationship among the friction, roughness and hydrostatic stress was derived, and the limited hydrostatic stress was got when the sticky friction takes place. The result of calculation showed that the frictional model was effective and closed to fact, and a new method was provided to calculate the friction in theory.%本文从微观入手对金属压力成型过程中摩擦的形成原因进行了分析,认为摩擦主要是由于被压入工具表面凹坑金属的塑性流动所引起的。摩擦功率等于此部分金属的变形功率,当它的变形功率大于在界面产生剪切流动的功率时,摩擦由滑动摩擦转变为粘着摩擦。同时,根据对工具表面的某些假设,推导了摩擦应力与粗糙度和静水压应力等之间的关系,并求出了发生粘着摩擦所需的静水压应力。计算结果表明,建立的摩擦模型是比较有效和合乎实际的,它为理论计算摩擦提供了方法。

  4. Characteristic of energy input for laser forming sheet metal

    Institute of Scientific and Technical Information of China (English)

    Liqun Li(李俐群); Yanbin Chen(陈彦宾); Xiaosong Feng(封小松)

    2003-01-01

    Laser forming is a process in which laser-induced thermal deformation is used to form sheet metal withouta hard forming tool or external forces. The energy input of laser beam is the key factor for the temperatureand stress distribution of sheet metal. The purpose of this work is to investigate the influence of energyinput condition on heat input and deformation angle for two-dimension laser forming. Variations in heatinput resulting from material deformation was calculated and discussed in this paper at first. Furthermore,in laser forming under the condition of constant laser energy input, the effects of energy input mode ondeformation angle and temperature field were investigated.

  5. Thermoplastic Micro-Forming of Bulk Metallic Glasses: A Review

    Science.gov (United States)

    Li, Ning; Chen, Wen; Liu, Lin

    2016-04-01

    Bulk metallic glasses are a fascinating class of metallic alloys with an isotropic amorphous structure that is rapidly quenched from liquid melts. The absence of a crystalline micro-structure endows them with a portfolio of properties such as high strength, high elasticity, and excellent corrosion resistance. Whereas the limited plasticity and hence poor workability at ambient temperature impede the structural application of bulk metallic glasses, the unique superplasticity within the supercooled liquid region opens an alternative window of so-called thermoplastic forming, which allows precise and versatile net-shaping of complex geometries on length scales ranging from nanometers to centimeters that were previously unachievable with conventional crystalline metal processing. Thermoplastic forming not only breaks through the bottleneck of the manufacture of bulk metallic glasses at ambient temperature but also offers an alluring prospect in micro-engineering applications. This paper comprehensively reviews some pivotal aspects of bulk metallic glasses during thermoplastic micro-forming, including an in-depth understanding of the crystallization kinetics of bulk metallic glasses and the thermoplastic processing time window, the thermoplastic forming map that clarifies the relationship between the flow characteristics and the formability, the interfacial friction in micro-forming and novel forming methods to improve the formability, and the potential applications of the hot-embossed micro-patterns/components.

  6. Dislocation evolution with rheological forming of metal

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    It is known that some internal defects exist in metal materials. Preliminary attempt to relate dislo cation evolution with metal rheological forming was done. By the attempt, it is learned that the evolution of dislocation density p( x, y, t ) is essentially the change of n independent internal variables qα (α = 1, 2, …n ) with material. The preliminary research in theory and experiments showed that dislocations piling-up could be avoided. One can improve the internal microstructure and mechanical properties of products by rheological forming method.

  7. Spin Forming of Aluminum Metal Matrix Composites

    Science.gov (United States)

    Lee, Jonathan A.; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    An exploratory effort between NASA-Marshall Space Flight Center (MSFC) and SpinCraft, Inc., to experimentally spin form cylinders and concentric parts from small and thin sheets of aluminum Metal Matrix Composites (MMC), successfully yielded good microstructure data and forming parameters. MSFC and SpinCraft will collaborate on the recent technical findings and develop strategy to implement this technology for NASA's advanced propulsion and airframe applications such as pressure bulkheads, combustion liner assemblies, propellant tank domes, and nose cone assemblies.

  8. Trends and Visions in Metal Forming Tribology

    DEFF Research Database (Denmark)

    Bay, Niels

    2011-01-01

    Research and development in metal forming tribology is characterized by intensified focus on new tribo-systems such as new lubricants, tool materials and tool coatings in order to substitute environmentally hazardous lubricant systems. Other means to solve these problems include the development...

  9. Failure by fracture in bulk metal forming

    DEFF Research Database (Denmark)

    Silva, C.M.A.; Alves, Luis M.; Nielsen, Chris Valentin

    2015-01-01

    This paper revisits formability in bulk metal forming in the light of fundamental concepts of plasticity,ductile damage and crack opening modes. It proposes a new test to appraise the accuracy, reliability and validity of fracture loci associated with crack opening by tension and out-of-plane she...

  10. Characterization of fracture loci in metal forming

    DEFF Research Database (Denmark)

    Martins, P.A.F.; Bay, Niels; Tekkaya, A.E.

    2014-01-01

    Fracture in metal forming can occur in three different modes: (i) tensile; (ii) in-plane shear; and (iii) out-of-plane shear (respectively the same as modes I, II and III of fracture mechanics). The circumstances under which each mode will occur are identified in terms of plastic flow and microst...

  11. Automobile sheet metal part production with incremental sheet forming

    Directory of Open Access Journals (Sweden)

    İsmail DURGUN

    2016-02-01

    Full Text Available Nowadays, effect of global warming is increasing drastically so it leads to increased interest on energy efficiency and sustainable production methods. As a result of adverse conditions, national and international project platforms, OEMs (Original Equipment Manufacturers, SMEs (Small and Mid-size Manufacturers perform many studies or improve existing methodologies in scope of advanced manufacturing techniques. In this study, advanced manufacturing and sustainable production method "Incremental Sheet Metal Forming (ISF" was used for sheet metal forming process. A vehicle fender was manufactured with or without die by using different toolpath strategies and die sets. At the end of the study, Results have been investigated under the influence of method and parameters used.Keywords: Template incremental sheet metal, Metal forming

  12. Advanced and new developments in bulk metal forming

    DEFF Research Database (Denmark)

    Bay, Niels; Wanheim, Tarras; Ravn, Bjarne Gottlieb

    2000-01-01

    Increasing demands to manufacturing industry of faster, better and cheaper production has intensified the research and development of bulk metal forming. The present paper gives examples on European industrial research on secondary bulk metal forming processes. The R&D follows three lines...... of approach, 1. the classical process development, 2. development of physical as well as numerical modelling techniques and 3. the thematic approach, where integrated analysis of the interactions between workpiece, tool and press are now possible with objectives like prediction of workpiece defects...

  13. Forming of bulk metallic glass microcomponents

    DEFF Research Database (Denmark)

    Wert, John A.; Thomsen, Christian; Jensen, Rune Debel

    2009-01-01

    The present article considers forward extrusion, closed-die forging and backward extrusion processes for fabrication of individual microcomponents from two bulk metallic glass (BMG) compositions: Mg60Cu30Y10 and Zr44Cu40Ag8Al8. Two types of tooling were used in the present work: relatively massive...

  14. Super-plastic forming process of Zr-based bulk metallic glass%Zr基非晶合金超塑性成形工艺研究

    Institute of Scientific and Technical Information of China (English)

    廖广兰; 王俊; 喻强; 朱志靖

    2011-01-01

    采用感应耦合等离子体刻蚀工艺制备了微型硅模具,基于硅模具研究了非晶合金Zr41.25Ti13.75Ni10Cu12.5Be22.5的超塑性微零件成形工艺.采用差示扫描量热仪测定了Zr41.25Ti13.75Ni10Cu12.5Be22.5的过冷液相区间为360~440℃,在过冷液相区间热压成形非晶合金微零件、机械研磨去除零件飞边和采用40%的KOH溶液腐蚀去除硅模具,得到非晶合金微型零件.自主研制了成形设备,仿真分析与实验相结合,解决了成形过程中设备的温度控制问题,比较分析了不同温度下的成形结果,实验与仿真结果符合较好.在410℃条件下成功制备出模数0.03、齿数66和厚度500μm的微型内齿轮,齿形轮廓清晰,X射线衍射仪扫描结果显示该微齿轮为非晶结构,从而验证了采用该工艺制备微型零件的可行性.%Super-plastic micro-forming process of bulk metallic glasses Zr41.25Ti13.75Ni10Cu12.5Be22.5 utilizing micro silicon molds was investigated,where the micro silicon molds were fabricated by inductively coupled plasma etching.The super-cooled liquid region,360~440 ℃,was measured by differential scanning calorimeter.Micro components were thermoformed in the super-cooled liquid region.The flash of micro components was removed by mechanical grinding,and the silicon molds were resolved with 40% KOH.Forming equipment was developed on the basis of the super-plastic process,and the temperature-control was solved by simulation analysis and experiments.Subsequently,the forming results in different temperatures were analyzed,which confirmed the simulation results.Finally,an internal gear with 0.03 module,66 teeth and 500 μm thickness was obtained with good dimensional accuracy at 410 ℃.The gear had a relatively good profile with an amorphous structure proved by X-ray diffraction scanning,which substantiated the feasibility of the process.

  15. Capabilities of Using Fem in Sheet-Metal Forming

    Directory of Open Access Journals (Sweden)

    Korga S.

    2016-06-01

    Full Text Available The aim of this study was to determine and select boundary conditions of modeling and FEM simulation for plastic processing on the example of sheet-metal forming. For sheet-metal deformation analysis, Deform 3D has been used. The study presents research methods for real and virtual conditions. There are also described common features and these differentiating obtained results. Research of conducted process of sheet-metal forming allows to determine the effectiveness of computer research methods. The finite-element method can be used as an effective tool for the study of plastic processing phenomena considering various operating conditions of individual elements provided the appropriate tools for FEM analysis.

  16. Electrical-assisted double side incremental forming and processes thereof

    Science.gov (United States)

    Roth, John; Cao, Jian

    2014-06-03

    A process for forming a sheet metal component using an electric current passing through the component is provided. The process can include providing a double side incremental forming machine, the machine operable to perform a plurality of double side incremental deformations on the sheet metal component and also apply an electric direct current to the sheet metal component during at least part of the forming. The direct current can be applied before or after the forming has started and/or be terminated before or after the forming has stopped. The direct current can be applied to any portion of the sheet metal. The electrical assistance can reduce the magnitude of force required to produce a given amount of deformation, increase the amount of deformation exhibited before failure and/or reduce any springback typically exhibited by the sheet metal component.

  17. The metallicity of circumnuclear star forming regions

    CERN Document Server

    Díaz, A I; Castellanos, M; Hägele, G F

    2006-01-01

    We present a spectrophotometric study of circumnuclear star forming regions (CNSFR) in the early type spiral galaxies: NGC 2903, NGC 3351 and NGC 3504, all of them of over solar metallicity according to standard empirical calibrations. A detailed determination of their abundances is made after careful subtraction of the very prominent underlying stellar absorption. It is found that most regions show the highest abundances in HII region-like objects. The relative N/O and S/O abundances are discussed. In is also shown that CNSFR, as a class, segregate from the disk HII region family, clustering around smaller ``softness parameter" -- \\eta' -- values, and therefore higher ionizing temperatures.

  18. Semisolid Metal Processing Consortium

    Energy Technology Data Exchange (ETDEWEB)

    Apelian,Diran

    2002-01-10

    Mathematical modeling and simulations of semisolid filling processes remains a critical issue in understanding and optimizing the process. Semisolid slurries are non-Newtonian materials that exhibit complex rheological behavior. There the way these slurries flow in cavities is very different from the way liquid in classical casting fills cavities. Actually filling in semisolid processing is often counter intuitive

  19. Metallic parts fabrication using the SIS process

    Science.gov (United States)

    Mojdeh, Mehdi

    Since early 1980s, quite a few techniques of Rapid Prototyping (RP), also known as Layered Manufacturing, have been developed. By building three-dimensional parts in a layer-by-layer additive manner, these techniques allow freeform fabrication of parts of complex geometry. Despite recent advances in fabrication of polymer parts, most of the existing rapid prototyping processes are still not capable of fabrication of accurate metallic parts with acceptable mechanical properties. Insufficient dimensional accuracy, limited number of materials, proper mechanical properties, required post machining and lack of repeatability between builds have greatly limited the market penetration of these techniques. This dissertation presents an innovative layered manufacturing technique for fabrication of dense metallic parts called Selective Inhibition Sintering (SIS), developed at the University of Southern California. The SIS-Metal technology adapts RP capabilities and extends them to the field of fabrication of metallic parts for a variety of applications such as tooling and low volume production. Using this process, a metallic part, with varying 3 dimensional geometries, can be automatically constructed from a wide range of materials. SIS-Metal is the only RP process which is suitable for fabrication of dense, complex shaped, accurate objects using a variety of materials. In the SIS-Metal process a metallic part is built layer by layer by deposition for each layer of an inhibitor material which defines the corresponding layer boundary and then filling the voids of the created geometry with metal powder; and compacting the layer formed to reach a high powder density. The resulting green part is then sintered in a furnace to yield the final functional part. In this research different inhibition techniques were explored and a series of single and multi layer parts was fabricated using the most promising inhibition technique, namely, macro-mechanical inhibition. Dimensional

  20. Bulk forming of industrial micro components in conventional metals and bulk metallic glasses

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Paldan, Nikolas Aulin; Eriksen, Rasmus Solmer;

    2007-01-01

    For production of micro components in large numbers, forging is an interesting and challenging process. The conventional metals like silver, steel and aluminum often require multi-step processes, but high productivity and increased strength justify the investment. As an alternative, bulk metallic...... glasses will at elevated temperatures behave like a highly viscous liquid, which can easily form even complicated geometries in 1 step. The strengths and limitations of forming the 2 materials are analyzed for a micro 3D component in a silver alloy and an Mg-Cu-Y BMG. ©2007 American Institute of Physics...

  1. Electrochemical corrosion testing of metal waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Abraham, D. P.; Peterson, J. J.; Katyal, H. K.; Keiser, D. D.; Hilton, B. A.

    1999-12-14

    Electrochemical corrosion tests have been conducted on simulated stainless steel-zirconium (SS-Zr) metal waste form (MWF) samples. The uniform aqueous corrosion behavior of the samples in various test solutions was measured by the polarization resistance technique. The data show that the MWF corrosion rates are very low in groundwaters representative of the proposed Yucca Mountain repository. Galvanic corrosion measurements were also conducted on MWF samples that were coupled to an alloy that has been proposed for the inner lining of the high-level nuclear waste container. The experiments show that the steady-state galvanic corrosion currents are small. Galvanic corrosion will, hence, not be an important mechanism of radionuclide release from the MWF alloys.

  2. On the Metallicity of Star-forming Dwarf Galaxies

    CERN Document Server

    Legrand, F; Silich, S A; Kunth, D; Cerviño, M; Legrand, Francois; Tenorio-Tagle, Guillermo; Silich, Sergiy; Kunth, Daniel; Cervino, Miguel

    2001-01-01

    We construct three extreme different scenarios of the star formation histories applicable to a sample of dwarf galaxies, based either on their present metallicity or their luminosity. The three possible scenarios imply different mechanical energy input rates and these we compare with the theoretical lower limits established for the ejection of processed matter out of dwarf galaxies. The comparison strongly points at the existence of extended gaseous haloes in these galaxies, acting as the barrier that allows galaxies to retain their metals and enhance their abundance. At the same time our findings strongly point at a continuous star-forming process, rather than to coeval bursts, as the main contributors to the overall metallicity in our galaxy sample.

  3. Process for the enhanced capture of heavy metal emissions

    Science.gov (United States)

    Biswas, Pratim; Wu, Chang-Yu

    2001-01-01

    This invention is directed to a process for forming a sorbent-metal complex. The process includes oxidizing a sorbent precursor and contacting the sorbent precursor with a metallic species. The process further includes chemically reacting the sorbent precursor and the metallic species, thereby forming a sorbent-metal complex. In one particular aspect of the invention, at least a portion of the sorbent precursor is transformed into sorbent particles during the oxidation step. These sorbent particles then are contacted with the metallic species and chemically reacted with the metallic species, thereby forming a sorbent-metal complex. Another aspect of the invention is directed to a process for forming a sorbent metal complex in a combustion system. The process includes introducing a sorbent precursor into a combustion system and subjecting the sorbent precursor to an elevated temperature sufficient to oxidize the sorbent precursor and transform the sorbent precursor into sorbent particles. The process further includes contacting the sorbent particles with a metallic species and exposing the sorbent particles and the metallic species to a complex-forming temperature whereby the metallic species reacts with the sorbent particles thereby forming a sorbent-metal complex under UV irradiation.

  4. High pressure sheet metal forming of large scale body structures

    Energy Technology Data Exchange (ETDEWEB)

    Trompeter, M.; Krux, R.; Homberg, W.; Kleiner, M. [Dortmund Univ. (Germany). Inst. of Forming Technology and Lightweight Construction

    2005-07-01

    An important trend in the automotive industry is the weight reduction of car bodies by lightweight construction. One approach to realise lightweight structures is the use of load optimised sheet metal parts (e.g. tailored blanks), especially for crash relevant car body structures. To form such parts which are mostly complex and primarily made of high strength steels, the use of working media based forming processes is favorable. The paper presents the manufacturing of a large scale structural component made of tailor rolled blanks (TRB) by high pressure sheet metal forming (HBU). The paper focuses mainly on the tooling system, which is integrated into a specific 100 MN hydroform press at the IUL. The HBU tool basically consists of a multipoint blankholder, a specially designed flange draw-in sensor, which is necessary to determine the material flow, and a sealing system. Furthermore, the paper presents a strategy for an effective closed loop flange draw-in control. (orig.)

  5. Testing of environmentally friendly lubricants for sheet metal forming

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2005-01-01

    the authors have especially been involved in the development of a system of test methods for sheet metal forming and in testing of friction and limits of lubrication of new, environmentally friendly lubricants. An overview of the developed tests is presented together with selected results....... Kingdom, Finland, Poland, Slovenia, Spain and Denmark. Partners in the programmes represent lubricant developers, testing experts and industrial end users as well as numerical modelling experts simulating fundamental lubrication mechanisms and computing basic process parameters. In these programmes...

  6. Mechanics and forming theory of liquid metal forging

    Institute of Scientific and Technical Information of China (English)

    罗守靖; 姜巨福; 王迎; 藤东东

    2003-01-01

    On the basis of steel liquid forging and aluminium alloy liquid forging, liquid metal forging was investigated, such as the assembly model, metal plastic flowing, the force-displacement curves, the harmonious equation, calculation of value of altitude deformation and determination of specific pressure of liquid metal forging. On the basis of the theory of metal plastic forming and the characteristics of liquid metal forging, the achievements on the mechanics and forming theory of liquid metal forging were given out by combining the theory and experiments systematically, and an important preparation for establishing liquid metal forging theory was suggested.

  7. FEM SIMULATION FOR LASER FORMING PROCESSING

    Institute of Scientific and Technical Information of China (English)

    L.Q. Li; Y.B. Chen; X. Y. Wang; S. Y. Lin

    2004-01-01

    Laser forming involves heating sheet metal workpiece along a certain path with a defocused laser beam directed irradiate to the surface. During laser forming, a transient temperature fields is caused by the irradiation and travelling of a laser beam.Consequently, thermal expansion and contraction take place, and allows the thermalmechanical forming of complex shapes. This is a new manufacturing technique that forming metal sheet only by thermal stress. Therefore, the analysis of temperature fields and stress fields are very useful for studying the forming mechanism and controlling the accuracy of laser forming. The non-liner finite element solver, MARC, is employed to solve the thermal-mechanical analysis. Using this model, the stress and strain distribution of pure aluminum plate with different thickness are analyzed. The influence of scanning speed on temperature fields and plastic strain of metal sheet under the condition of constant line energy are also presented. Numerical results agree well with the experimental results.

  8. Formability models for warm sheet metal forming analysis

    Science.gov (United States)

    Jiang, Sen

    Several closed form models for the prediction of strain space sheet metal formability as a function of temperature and strain rate are proposed. The proposed models require only failure strain information from the uniaxial tension test at an elevated temperature setting and failure strain information from the traditionally defined strain space forming limit diagram at room temperature, thereby featuring the advantage of offering a full forming limit description without having to carry out expensive experimental studies for multiple modes of deformation under the elevated temperature. The Power law, Voce, and Johnson-Cook hardening models are considered along with the yield criterions of Hill's 48 and Logan-Hosford yield criteria. Acceptable correlations between the theory and experiment are reported for all the models under a plane strain condition. Among all the proposed models, the model featuring Johnson-Cook hardening model and Logan-Hosford yield behavior (LHJC model) was shown to best correlate with experiment. The sensitivity of the model with respect to various forming parameters is discussed. This work is significant to those aiming to incorporate closed-form formability models directly into numerical simulation programs for the purpose of design and analysis of products manufactured through the warm sheet metal forming process. An improvement based upon Swift's diffuse necking theory, is suggested in order to enhance the reliability of the model for biaxial stretch conditions. Theory relating to this improvement is provided in Appendix B.

  9. Stable Polymer Micelles Formed by Metal Coordination

    NARCIS (Netherlands)

    Wang, Junyou; Stuart, Martien A. Cohen; Marcelis, Antonius T. M.; Colomb-Delsuc, Mathieu; Otto, Sijbren; van der Gucht, Jasper

    2012-01-01

    Metal-containing polymer micelles have attracted much attention due to their potential for medical and nanotechnological applications. In this paper, we present a method to prepare stable metal-containing polymer micelles. A diblock copolymer poly(4-vinylpyridine)-b-poly(ethylene oxide) (P4VP(48)-b-

  10. The Friction Acoustic Emission Signal Characteristics During the Plastic Forming Process of Metal%金属塑性成型过程中摩擦声发射信号特征

    Institute of Scientific and Technical Information of China (English)

    贾园; 张守茁; 席镇; 高宏; 魏盛春

    2009-01-01

    In the plastic forming process of metal, at the great pressure, the friction was produced between the deformation metal and the mold, which could made energy waste, and also so the non-uniform deformation of the metal blank. Using acoustic emission testing technique, the plastic deformation acoustic emission signals of friction were detected during the simulated metal slider and skateboards on three uniform speed and three contact pressure.Testing results showed that under certain conditions, as the pressure was increased, the counts and amplitude of acoustic emission signals would reduce.%在金属塑性成型的过程中,在较大的正压力作用下,变形金属与模具之间存在着摩擦力,导致除了浪费能源以外,还会使金属坯料的变形不均匀.采用声发射技术,检测了模拟金属滑块和滑板在三种匀速运动及三种正压力的情况下,产生的塑性变形摩擦声发射信号的变化.试验结果表明,在特定条件下,随着正压力的增加,声发射信号的计数和幅度减少.

  11. High-energy-rate magnetohydraulic metal forming system

    Science.gov (United States)

    1967-01-01

    In the magnetohydraulic metal forming system, a sonic shock wave is generated in a liquid medium by a coil energized by an electrical discharge. These waves transfer energy from a metal diaphragm, actuated by a pulsed magnetic field, to a metal workpiece. In the development a study was made of the pressure pulse phenomenon in a liquid medium.

  12. Method and an apparatus to control the lateral motion of a long metal bar being formed by a mechanical process such as rolling or drawing

    Science.gov (United States)

    Chang, Tzyy-Shuh; Huang, Hsun-Hau; Lin, Chang-Hung

    2007-10-02

    An adjustable guide, includes two or more mechanisms each having a rotatable retaining element containing a retaining groove with a variable radius in its perimeter surface. The grooves form a guidance path to control the lateral, i.e. non-axial, motion of a long bar moving along a longitudinal axis during a production process.The diameter of the guidance path varies according to the variable radii of the grooves. The guidance path increases in size at a predetermined rate, from a point of origin to an end point on the retaining groove. Rotating the retaining elements causes the diameter of the retaining grooves to change so that the size of the guidance path can be changed to match the diameter of the bar being rolled, size of the guidance path can be changed to fit the diameter of a new bar rolled without having to exchange the guide for a different sized guide, reduce fiction between the bar and the guide, a media, such as compressed air, can be injected between the retaining elements via orifices.Each retaining element is attached to a mounting apparatus. The mounting apparatus can be fixed or flexible. The flexible mounting apparatus includes one or more springs and one or more shock absorbers. A force neutral position of the flexible mounting apparatus is designed to be located on the predetermined ideal bar path line. The flexible mounting apparatus dissipates kinetic energy from the bar thereby reducing the bar's lateral motion relative to the ideal bar path line.The damping ratio of the mounting apparatus can be adjustable to alter the product's vibration mode to enable better control of the bar's lateral motion.

  13. Near net shape forming unsing semi-solid metal forming

    CSIR Research Space (South Africa)

    Govender, G

    2005-10-01

    Full Text Available designs. 2005 Alfa Spider 2.0/16V Rear suspension arm 2005 0 20 40 60 80 100 120 140 Rheo Thixo Gravity Squeeze HPDC Comparison of production costs for an A356 engine bracket, cast by different processes by Stampal, Italy (SSM Rheo process...

  14. Rolling and Forming of Thorium Metal

    Energy Technology Data Exchange (ETDEWEB)

    Calabra, A. E.

    1961-05-02

    One vacuum induction melted and cast nuclear grade thorium ingot was satisfactorily rolled and formed into a hemispherical shape. Attempts to roll and form two vacuum induction melted and cast alloy grade thorium ingots were not successful. Rolling and forming procedures are described and metallurgical evaluation is reported.

  15. Concepts for integrating plastic anisotropy into metal forming simulations

    Energy Technology Data Exchange (ETDEWEB)

    Raabe, D.; Roters, F. [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany). Abt. fuer Mikrostrukturphysik; Klose, P.; Engl, B.; Imlau, K.P.; Friedel, F. [Research and Development, Quality Engineering, and Materials Testing, Thyssen Krupp Stahl AG, Duisburg (Germany)

    2002-04-01

    Modern metal forming and crash simulations are usually based on the finite element method. Aims of such simulations are typically the prediction of the material shape, failure, and mechanical properties during deformation. Further goals lie in the computer assisted lay-out of manufacturing tools used for intricate processing steps. Any such simulation requires that the material under investigation is specified in terms of its respective constitutive behavior. Modern finite element simulations typically use three sets of material input data, covering hardening, forming limits, and anisotropy. The current article is about the latter aspect. It reviews different empirical and physically based concepts for the integration of the elastic-plastic anisotropy into metal forming finite element simulations. Particular pronunciation is placed on the discussion of the crystallographic anisotropy of polycrystalline material rather than on aspects associated with topological or morphological microstructure anisotropy. The reviewed anisotropy concepts are empirical yield surface approximations, yield surface formulations based on crystallographic homogenization theory, combinations of finite element and homogenization approaches, the crystal plasticity finite element method, and the recently introduced texture component crystal plasticity finite element method. The paper presents the basic physical approaches behind the different methods and discusses engineering aspects such as scalability, flexibility, and texture update in the course of a forming simulation. (orig.)

  16. DNA origami metallized site specifically to form electrically conductive nanowires.

    Science.gov (United States)

    Pearson, Anthony C; Liu, Jianfei; Pound, Elisabeth; Uprety, Bibek; Woolley, Adam T; Davis, Robert C; Harb, John N

    2012-09-06

    DNA origami is a promising tool for use as a template in the design and fabrication of nanoscale structures. The ability to engineer selected staple strands on a DNA origami structure provides a high density of addressable locations across the structure. Here we report a method using site-specific attachment of gold nanoparticles to modified staple strands and subsequent metallization to fabricate conductive wires from DNA origami templates. We have modified DNA origami structures by lengthening each staple strand in select regions with a 10-base nucleotide sequence and have attached DNA-modified gold nanoparticles to the lengthened staple strands via complementary base-pairing. The high density of extended staple strands allowed the gold nanoparticles to pack tightly in the modified regions of the DNA origami, where the measured median gap size between neighboring particles was 4.1 nm. Gold metallization processes were optimized so that the attached gold nanoparticles grew until gaps between particles were filled and uniform continuous nanowires were formed. Finally, electron beam lithography was used to pattern electrodes in order to measure the electrical conductivity of metallized DNA origami, which showed an average resistance of 2.4 kΩ per metallized structure.

  17. Sheet metal forming optimization by using surrogate modeling techniques

    Science.gov (United States)

    Wang, Hu; Ye, Fan; Chen, Lei; Li, Enying

    2017-01-01

    Surrogate assisted optimization has been widely applied in sheet metal forming design due to its efficiency. Therefore, to improve the efficiency of design and reduce the product development cycle, it is important for scholars and engineers to have some insight into the performance of each surrogate assisted optimization method and make them more flexible practically. For this purpose, the state-of-the-art surrogate assisted optimizations are investigated. Furthermore, in view of the bottleneck and development of the surrogate assisted optimization and sheet metal forming design, some important issues on the surrogate assisted optimization in support of the sheet metal forming design are analyzed and discussed, involving the description of the sheet metal forming design, off-line and online sampling strategies, space mapping algorithm, high dimensional problems, robust design, some challenges and potential feasible methods. Generally, this paper provides insightful observations into the performance and potential development of these methods in sheet metal forming design.

  18. Process for simultaneously processing of used metal and/or metal scrap and scrap containing halogenated hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    Dapper, G.; Kirchner, W.; Sloterdijk, W.; Verbraak, C.A.

    1982-03-02

    A process is presened for reducing environmental pollution resulting from disposal of waste containing halogenated hydrocarbons by simultaneous treatment with used metal and/or metal scrap at elevated temperatures. The halogenated hydrocarbons are pyrolyzed and the resulting hydrogen halide containing gas is brought into contact with the used metal and/or metal scrap at elevated temperatures so as to form metal halogenides that are volatile under the conditions applied. The volatile metal halogenides are largely separated from the gaseous mixture formed, and at least part of the remaining gaseous mixture and/or hydrocarbon residue is used as fuel to maintain the required temperature. The waste feed compositions and process conditions can be chosen to effect separation between various metals by selective halogenation and condensation, and substantially all of the hydrogen halide can be tied up and recovered as metal halogenides.

  19. Method and apparatus to control the lateral motion of a long metal bar being formed by a mechanical process such as rolling or drawing

    Science.gov (United States)

    Chang, Tzyy-Shuh; Huang, Hsun-Hau; Lin, Chang-Hung

    2011-01-04

    An apparatus to control lateral motion of a bar moving along a guidance path includes a pair of rotatable hubs each having at least first and second rollers at locations around the perimeter of the hub. The first roller has a first retaining groove of a first radius and the second roller has a second groove of a second radius smaller than the first radius. Each hub further includes at least one guiding element located between the rollers with a guide channel extending in the outer surface. A mounting system allows the hubs to be rotated between first and second positions. In the first position the first rollers oppose each other forming a guideway having a first, enlarged diameter for capturing a free end of an approaching bar. In the second position the second rollers form a second, smaller diameter to match the actual size of the bar.

  20. Simulation of nonlinear benchmarks and sheet metal forming processes using linear and quadratic solid–shell elements combined with advanced anisotropic behavior models

    Directory of Open Access Journals (Sweden)

    WangPeng

    2016-01-01

    Full Text Available A family of prismatic and hexahedral solid‒shell (SHB elements with their linear and quadratic versions is presented in this paper to model thin 3D structures. Based on reduced integration and special treatments to eliminate locking effects and to control spurious zero-energy modes, the SHB solid‒shell elements are capable of modeling most thin 3D structural problems with only a single element layer, while describing accurately the various through-thickness phenomena. In this paper, the SHB elements are combined with fully 3D behavior models, including orthotropic elastic behavior for composite materials and anisotropic plastic behavior for metallic materials, which allows describing the strain/stress state in the thickness direction, in contrast to traditional shell elements. All SHB elements are implemented into ABAQUS using both standard/quasi-static and explicit/dynamic solvers. Several benchmark tests have been conducted, in order to first assess the performance of the SHB elements in quasi-static and dynamic analyses. Then, deep drawing of a hemispherical cup is performed to demonstrate the capabilities of the SHB elements in handling various types of nonlinearities (large displacements and rotations, anisotropic plasticity, and contact. Compared to classical ABAQUS solid and shell elements, the results given by the SHB elements show good agreement with the reference solutions.

  1. Process to separate alkali metal salts from alkali metal reacted hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    Gordon, John Howard; Alvare, Javier; Larsen, Dennis; Killpack, Jeff

    2017-06-27

    A process to facilitate gravimetric separation of alkali metal salts, such as alkali metal sulfides and polysulfides, from alkali metal reacted hydrocarbons. The disclosed process is part of a method of upgrading a hydrocarbon feedstock by removing heteroatoms and/or one or more heavy metals from the hydrocarbon feedstock composition. This method reacts the oil feedstock with an alkali metal and an upgradant hydrocarbon. The alkali metal reacts with a portion of the heteroatoms and/or one or more heavy metals to form an inorganic phase containing alkali metal salts and reduced heavy metals, and an upgraded hydrocarbon feedstock. The inorganic phase may be gravimetrically separated from the upgraded hydrocarbon feedstock after mixing at a temperature between about 350.degree. C. to 400.degree. C. for a time period between about 15 minutes and 2 hours.

  2. Highly functionalized and potent antiviral cyclopentane derivatives formed by a tandem process consisting of organometallic, transition-metal-catalyzed, and radical reaction steps.

    Science.gov (United States)

    Jagtap, Pratap R; Ford, Leigh; Deister, Elmar; Pohl, Radek; Císařová, Ivana; Hodek, Jan; Weber, Jan; Mackman, Richard; Bahador, Gina; Jahn, Ullrich

    2014-08-11

    A simple modular tandem approach to multiply substituted cyclopentane derivatives is reported, which succeeds by joining organometallic addition, conjugate addition, radical cyclization, and oxygenation steps. The key steps enabling this tandem process are the thus far rarely used isomerization of allylic alkoxides to enolates and single-electron transfer to merge the organometallic step with the radical and oxygenation chemistry. This controlled lineup of multiple electronically contrasting reactive intermediates provides versatile access to highly functionalized cyclopentane derivatives from very simple and readily available commodity precursors. The antiviral activity of the synthesized compounds was screened and a number of compounds showed potent activity against hepatitis C and dengue viruses.

  3. Multi-scale friction modeling for sheet metal forming

    NARCIS (Netherlands)

    Hol, Johan

    2013-01-01

    Finite element (FE) formability analyses are everyday practice in the metal-forming industry to reduce costs and lead time of new metal products. Although the predictive capabilities of FE software codes have improved significantly over the years, unfortunately, the experimental trial-and-error proc

  4. Planning of Sheet Metal Drawing Processes Based on Information Strategies

    Directory of Open Access Journals (Sweden)

    José Roberto Marty Delgado

    2011-10-01

    Full Text Available Sheet metal forming processes represent an important group of manufacturing processes for dissimilar applications. The development of numerical simulation methods has created new possibilities in important industrial aspects with regard to optimization and integration CAPP system in sheet metal drawing processes. The result of the processes depends on a large number of parameters and their interdependence hence, knowledge and experience of the designer are critical. The present work deals with the elements to be considered in the integral design, planning and optimization sheet metal drawing processes under a set of criteria and as such the possibilities that this task offers in the decision making, preparation along with the analysis and synthesis of engineering systems. In addition a methodology for integration design and process planning of sheet metal forming process analysis is summarized.

  5. Surface modification by metal ion implantation forming metallic nanoparticles in an insulating matrix

    Science.gov (United States)

    Salvadori, M. C.; Teixeira, F. S.; Sgubin, L. G.; Cattani, M.; Brown, I. G.

    2014-08-01

    There is special interest in the incorporation of metallic nanoparticles in a surrounding dielectric matrix for obtaining composites with desirable characteristics such as for surface plasmon resonance, which can be used in photonics and sensing, and controlled surface electrical conductivity. We have investigated nanocomposites produced by metal ion implantation into insulating substrates, where the implanted metal self-assembles into nanoparticles. The nanoparticles nucleate near the maximum of the implantation depth profile (projected range), which can be estimated by computer simulation using the TRIDYN code. TRIDYN is a Monte Carlo simulation program based on the TRIM (Transport and Range of Ions in Matter) code that takes into account compositional changes in the substrate due to two factors: previously implanted dopant atoms, and sputtering of the substrate surface. Our study show that the nanoparticles form a bidimentional array buried a few nanometers below the substrate surface. We have studied Au/PMMA (polymethylmethacrylate), Pt/PMMA, Ti/alumina and Au/alumina systems. Transmission electron microscopy of the implanted samples show that metallic nanoparticles form in the insulating matrix. These nanocomposites have been characterized by measuring the resistivity of the composite layer as a function of the implantation dose. The experimental results are compared with a model based on percolation theory, in which electron transport through the composite is explained by conduction through a random resistor network formed by the metallic nanoparticles. Excellent agreement is found between the experimental results and the predictions of the theory. We conclude in that the conductivity process is due only to percolation (when the conducting elements are in geometric contact) and that the contribution from tunneling conduction is negligible.

  6. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Directory of Open Access Journals (Sweden)

    Shoji Hayashi

    Full Text Available Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal.

  7. Effect of material scatter on the plastic behavior and stretchability in sheet metal forming

    NARCIS (Netherlands)

    Wiebenga, J.H.; Atzema, E.H.; An, Y.G.; Vegter, H.; Boogaard, van den A.H.

    2014-01-01

    Robust design of forming processes is gaining attention throughout the industry. To analyze the robustness of a sheet metal forming process using Finite Element (FE) simulations, an accurate input in terms of parameter scatter is required. This paper presents a pragmatic, accurate and economic appro

  8. Metallic coatings on silicon substrates, and methods of forming metallic coatings on silicon substrates

    Science.gov (United States)

    Branagan, Daniel J.; Hyde, Timothy A.; Fincke, James R.

    2008-03-11

    The invention includes methods of forming a metallic coating on a substrate which contains silicon. A metallic glass layer is formed over a silicon surface of the substrate. The invention includes methods of protecting a silicon substrate. The substrate is provided within a deposition chamber along with a deposition target. Material from the deposition target is deposited over at least a portion of the silicon substrate to form a protective layer or structure which contains metallic glass. The metallic glass comprises iron and one or more of B, Si, P and C. The invention includes structures which have a substrate containing silicon and a metallic layer over the substrate. The metallic layer contains less than or equal to about 2 weight % carbon and has a hardness of at least 9.2 GPa. The metallic layer can have an amorphous microstructure or can be devitrified to have a nanocrystalline microstructure.

  9. Low temperature waste form process intensification

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Cozzi, A. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Hansen, E. K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Hill, K. A. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-09-30

    This study successfully demonstrated process intensification of low temperature waste form production. Modifications were made to the dry blend composition to enable a 50% increase in waste concentration, thus allowing for a significant reduction in disposal volume and associated costs. Properties measurements showed that the advanced waste form can be produced using existing equipment and processes. Performance of the waste form was equivalent or better than the current baseline, with approximately double the amount of waste incorporation. The results demonstrate the feasibility of significantly accelerating low level waste immobilization missions across the DOE complex and at environmental remediation sites worldwide.

  10. Testing of Lubricant Performance in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Friis, Kasper Leth

    2008-01-01

    Increasing focus on environmental issues in industrial production has urged a number of sheet metal forming companies to look for new tribo-systems in order to substitute hazardous lubricants such as chlorinated paraffin oils. The problems are especially pronounced, when forming tribologically di...

  11. A System of Test Methods for Sheet Metal Forming Tribology

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2007-01-01

    Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...

  12. Simulation of Glass Fiber Forming Processes

    DEFF Research Database (Denmark)

    Von der Ohe, Renate

    Two glass fiber forming processes have been simulated using FEM, which are the drawing of continuous glass fibers for reinforcement purposes and the spinning of discontinuous glass fibers - stone wool for insulation. The aim of this work was to set up a numerical model for each process, and to use...

  13. QuikForm: Intelligent deformation processing of structural alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bourcier, R.J.; Wellman, G.W.

    1994-09-01

    There currently exists a critical need for tools to enhance the industrial competitiveness and agility of US industries involved in deformation processing of structural alloys. In response to this need, Sandia National Laboratories has embarked upon the QuikForm Initiative. The goal of this program is the development of computer-based tools to facilitate the design of deformation processing operations. The authors are currently focusing their efforts on the definition/development of a comprehensive system for the design of sheet metal stamping operations. The overall structure of the proposed QuikForm system is presented, and the focus of their thrust in each technical area is discussed.

  14. TOOL PATH GENERATION BASED ON STL FILE FOR SHEET METAL DIELESS FORMING

    Institute of Scientific and Technical Information of China (English)

    Liu Jie; Mo Jianhua

    2004-01-01

    Sheet metal dieless forming is a new metal forming technology.This technology adopts the principle of rapid prototyping technology,so it can form sheet metal parts without traditional die and moulds.According to the characteristic of sheet metal dieless forming technology a new way of tool path generation based on the STL file for sheet metal dieless forming is proposed.

  15. Structural disorder in metallic glass-forming liquids

    OpenAIRE

    Shao-Peng Pan; Shi-Dong Feng; Li-Min Wang; Jun-Wei Qiao; Xiao-Feng Niu; Bang-Shao Dong; Wei-Min Wang; Jing-Yu Qin

    2016-01-01

    We investigated structural disorder by a new structural parameter, quasi-nearest atom (QNA), in atomistic configurations of eight metallic glass-forming systems generated through molecular dynamics simulations at various temperatures. Structural analysis reveals that the scaled distribution of the number of QNA appears to be an universal property of metallic liquids and the spatial distribution of the number of QNA displays to be clearly heterogeneous. Furthermore, the new parameter can be di...

  16. Ductile damage prediction in different cold forming processes

    OpenAIRE

    Cao, Trong-Son; Bouchard, Pierre-Olivier; Montmitonnet, Pierre

    2015-01-01

    International audience; The purpose of the present paper is to show how and to what extent the introduction of refined, shear sensitive models improves on previous ones, based on triaxiality only, for the phenomenological description of ductile damage in bulk cold metal forming processes. Wire-drawing and wire rolling are taken as examples. A set of mechanical tests has been conducted: round bar, notched bar and plane strain tensions as well as torsion for pure shear deformation. Both constit...

  17. Process for forming synapses in neural networks and resistor therefor

    Science.gov (United States)

    Fu, C.Y.

    1996-07-23

    Customizable neural network in which one or more resistors form each synapse is disclosed. All the resistors in the synaptic array are identical, thus simplifying the processing issues. Highly doped, amorphous silicon is used as the resistor material, to create extremely high resistances occupying very small spaces. Connected in series with each resistor in the array is at least one severable conductor whose uppermost layer has a lower reflectivity of laser energy than typical metal conductors at a desired laser wavelength. 5 figs.

  18. Process for forming synapses in neural networks and resistor therefor

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Chi Y. (San Francisco, CA)

    1996-01-01

    Customizable neural network in which one or more resistors form each synapse. All the resistors in the synaptic array are identical, thus simplifying the processing issues. Highly doped, amorphous silicon is used as the resistor material, to create extremely high resistances occupying very small spaces. Connected in series with each resistor in the array is at least one severable conductor whose uppermost layer has a lower reflectivity of laser energy than typical metal conductors at a desired laser wavelength.

  19. Research on precise forming process of aircraft aluminum large sheet metal part%飞机铝合金大型钣金件精确成形研究

    Institute of Scientific and Technical Information of China (English)

    白颖; 张引引; 赵刚; 陈磊

    2011-01-01

    Owing to the large size and low roughness, the forming process of large sheet metal parts of aircraft is difficult The shape and structure were optimized after increasing the corners and decreasing the length of adding straps based on the analysis of the part structure and assemble requirement The reasonable fabrication technology and a set of deformation-proof measures were defined using deep drawing method that improved the forming approach and the accuracy. By finite numerical simulation, theoretical computation and experiment, profile dimensions of the semi finished products were optimized, the reasonable tooling structure and the best BHP value were determined. Thus the precise forming requirement is satisfied.%飞机铝合金大型钣金件成形尺寸大,刚性差,制造难度大.通过对零件结构及装配要求的分析,提出了增大四周拐角角度,减少补加条带长度的改进意见,优化了零件的外形结构.借助双动拉深的优越性,采用了双动拉深的成形方法,确定出合理的制造流程和一套防止零件热处理产生变形的措施,提高了零件的成形准确度.利用有限元数值模拟、理论计算并结合实际试验,优化了展开毛坯的外形尺寸,确定出合理的工装结构以及压边力的最佳数值,达到零件精确成形的要求.

  20. Metals Processing Laboratory User Center (MPLUS)

    Energy Technology Data Exchange (ETDEWEB)

    Mackiewicz-Ludtka, G.; Hayden, H.W. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    The Metals Processing Laboratory User (MPLUS) Center was officially designated as a DOE User Facility in February, 1996. It`s primary purpose is to assist researchers in key U.S. industries, universities, and federal laboratories in improving energy efficiency and enhancing U.S. competitiveness in the world market. The MPLUS Center provides users the unique opportunity to address technology-related issues to solve metals-processing problems from a fully integrated approach. DOE facilitates the process and catalyzes industrial interactions that enables technical synergy and financial leveraging to take place between the industrial sector identifying and prioritizing their technological needs, and MPLUS, which provides access to the technical expertise and specialized facilities to address these needs. MPLUS is designed to provide U.S. industries with access to the specialized technical expertise and equipment needed to solve metals-processing issues that limit the development and implementation of emerging metals-processing technologies. As originated, MPLUS includes the following four primary user centers: Metals Processing, Metals Joining, Metals Characterization, and Metals Process Modeling. These centers are devoted to assisting U.S. industries in adjusting to rapid changes in the marketplace and in improving products and processes. This approach optimizes the complementary strengths of industry and government. Tremendous industrial response, has resulted in MPLUS expanding to meet the ever-growing technical needs and requests initiated by U.S. industry.

  1. Prediction of wrinkling and springback in sheet metal forming

    Directory of Open Access Journals (Sweden)

    Neto D.M.

    2016-01-01

    Full Text Available The finite element simulation is currently a powerful tool to optimize forming processes in order to produce defect-free products. Wrinkling and springback are main geometrical defects arising in sheet metal forming. Nevertheless, the prediction of such defects requires accurate numerical models. This study presents the experimental and numerical analysis of a rail with high tendency to develop both wrinkling (top surface of geometry and springback (flange. The punch force evolution and the final geometry of the rail, evaluated in four different cross-sections, are the main variables analysed. Globally, the numerical results are in good agreement with the experimental measurements. However, the shape of the wrinkle is significantly influenced by the symmetry conditions considered in the model (1/4 of the blank. In fact, considering the full model of the blank, the numerical results are in better agreement with the experimental ones. On the other hand, the computational cost of the numerical simulation considering the full blank is approximately 12 times higher than using 1/4 of the blank.

  2. Non-Local Ductile Damage Formulations for Sheet Bulk Metal Forming

    Science.gov (United States)

    Beese, Steffen; Loehnert, Stefan; Wriggers, Peter

    2016-08-01

    A ductile damage model for sheet bulk metal forming processes and its efficient and accurate treatment in the context of the Finite Element Method is presented. The damage is introduced as a non-local field to overcome pathological mesh dependency. Since standard elements tend to show volumetric locking in the bulk forming process a mixed formulation is implemented in the commercial software simufact.forming to obtain better results.

  3. Volcanic processes on early-forming asteroids.

    Science.gov (United States)

    Wilson, L.; Keil, K.

    2011-12-01

    A variety of meteorite groups represent samples of asteroids that formed while 26Al was still the dominant heat source in Solar System materials. These bodies differentiated to varying degrees beyond the temperature of FeNi-FeS melting, with sufficient silicate melting to allow metal core formation. The silicate melts segregated upward from the interiors to suffer various fates: intrusion at shallow levels, eruption onto the surface, or ejection into space in explosive eruptions in which the eruption speed exceeded the escape speed. These three styles of plutonic/volcanic activity were not mutually exclusive; their relative importance was a function of asteroid size and composition, with the major compositional factor being the total available volatile inventory. Much research has been concerned with whether silicate melts were extracted from the mantle during the period of mantle heating or while the mantle was cooling after reaching its peak temperature and degree of partial melting (a "magma ocean" stage). Traditionally, the relevant arguments have been based on the petrology and geochemistry of the meteorites sampling these bodies. Instead, we focus on the fluid dynamic aspects of eruption and intrusion processes and show how these impose additional limitations on various aspects of the igneous activity. For example, 40% melting of bodies the size of 4 Vesta (~250 km radius) and the Ureilite Parent Body (UPB, ~100 km radius) over the course of a 0.5 Ma heating period represent melt volume production rates of ~350 and 20 cubic meters per second, respectively, in each of what we demonstrate should have been ~4 volcanic provinces on each body. All differentiated asteroids must of necessity have had a surface layer ~10 km thick at sub-solidus temperatures controlled by conductive cooling. To erupt magma at the surface (or intrude magma at very shallow depth) through such a crust would have required the propagation of dikes within which the combination of dike width

  4. Electrochemical Corrosion Studies for Modeling Metallic Waste Form Release Rates

    Energy Technology Data Exchange (ETDEWEB)

    Poineau, Frederic [Univ. of Nevada, Las Vegas, NV (United States); Tamalis, Dimitri [Florida Memorial Univ., Miami Gardens, FL (United States)

    2016-08-01

    The isotope 99Tc is an important fission product generated from nuclear power production. Because of its long half-life (t1/2 = 2.13 ∙ 105 years) and beta-radiotoxicity (β⁻ = 292 keV), it is a major concern in the long-term management of spent nuclear fuel. In the spent nuclear fuel, Tc is present as an alloy with Mo, Ru, Rh, and Pd called the epsilon-phase, the relative amount of which increases with fuel burn-up. In some separation schemes for spent nuclear fuel, Tc would be separated from the spent fuel and disposed of in a durable waste form. Technetium waste forms under consideration include metallic alloys, oxide ceramics and borosilicate glass. In the development of a metallic waste form, after separation from the spent fuel, Tc would be converted to the metal, incorporated into an alloy and the resulting waste form stored in a repository. Metallic alloys under consideration include Tc–Zr alloys, Tc–stainless steel alloys and Tc–Inconel alloys (Inconel is an alloy of Ni, Cr and iron which is resistant to corrosion). To predict the long-term behavior of the metallic Tc waste form, understanding the corrosion properties of Tc metal and Tc alloys in various chemical environments is needed, but efforts to model the behavior of Tc metallic alloys are limited. One parameter that should also be considered in predicting the long-term behavior of the Tc waste form is the ingrowth of stable Ru that occurs from the radioactive decay of 99Tc (99Tc → 99Ru + β⁻). After a geological period of time, significant amounts of Ru will be present in the Tc and may affect its corrosion properties. Studying the effect of Ru on the corrosion behavior of Tc is also of importance. In this context, we studied the electrochemical behavior of Tc metal, Tc-Ni alloys (to model Tc-Inconel alloy) and Tc-Ru alloys in acidic media. The study of Tc-U alloys has also been performed in order to better understand the

  5. Removal of heavy metals by hybrid electrocoagulation and microfiltration processes.

    Science.gov (United States)

    Keerthi; Vinduja, V; Balasubramanian, N

    2013-01-01

    This study is based on the investigation of the performance of electrocoagulation (EC), followed by the microfiltration process for heavy metal removal in synthetic model waste water containing Zn2+, Ni2+ and Cd2+ ions. Effects of initial concentration, current density and pH on metal removal were analysed to optimize the EC process. The optimized EC process was then integrated with dead-end microfiltration (MF) and was found that the hybrid process was capable of 99% removal of heavy metals. The cake layer formed over the membrane by the hybrid process was analysed through scanning electron microscope-energy-dispersive X-ray spectroscopy. The particle size analysis of the sludge formed during EC was done to investigate the fouling caused during the process.

  6. Understanding metallic bonding: Structure, process and interaction by Rasch analysis

    Science.gov (United States)

    Cheng, Maurice M. W.; Oon, Pey-Tee

    2016-08-01

    This paper reports the results of a survey of 3006 Year 10-12 students on their understandings of metallic bonding. The instrument was developed based on Chi's ontological categories of scientific concepts and students' understanding of metallic bonding as reported in the literature. The instrument has two parts. Part one probed into students' understanding of metallic bonding as (a) a submicro structure of metals, (b) a process in which individual metal atoms lose their outermost shell electrons to form a 'sea of electrons' and octet metal cations or (c) an all-directional electrostatic force between delocalized electrons and metal cations, that is, an interaction. Part two assessed students' explanation of malleability of metals, for example (a) as a submicro structural rearrangement of metal atoms/cations or (b) based on all-directional electrostatic force. The instrument was validated by the Rasch Model. Psychometric assessment showed that the instrument possessed reasonably good properties of measurement. Results revealed that it was reliable and valid for measuring students' understanding of metallic bonding. Analysis revealed that the structure, process and interaction understandings were unidimensional and in an increasing order of difficulty. Implications for the teaching of metallic bonding, particular through the use of diagrams, critiques and model-based learning, are discussed.

  7. Extraction of metals using supercritical fluid and chelate forming legand

    Science.gov (United States)

    Wai, Chien M.; Laintz, Kenneth E.

    1998-01-01

    A method of extracting metalloid and metal species from a solid or liquid material by exposing the material to a supercritical fluid solvent containing a chelating agent is described. The chelating agent forms chelates that are soluble in the supercritical fluid to allow removal of the species from the material. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is a fluorinated .beta.-diketone. In especially preferred embodiments the extraction solvent is supercritical carbon dioxide, and the chelating agent comprises a fluorinated .beta.-diketone and a trialkyl phosphate, or a fluorinated .beta.-diketone and a trialkylphosphine oxide. Although a trialkyl phosphate can extract lanthanides and actinides from acidic solutions, a binary mixture comprising a fluorinated .beta.-diketone and a trialkyl phosphate or a trialkylphosphine oxide tends to enhance the extraction efficiencies for actinides and lanthanides. The method provides an environmentally benign process for removing contaminants from industrial waste without using acids or biologically harmful solvents. The method is particularly useful for extracting actinides and lanthanides from acidic solutions. The chelate and supercritical fluid can be regenerated, and the contaminant species recovered, to provide an economic, efficient process.

  8. Extraction of metals using supercritical fluid and chelate forming ligand

    Science.gov (United States)

    Wai, C.M.; Laintz, K.E.

    1998-03-24

    A method of extracting metalloid and metal species from a solid or liquid material by exposing the material to a supercritical fluid solvent containing a chelating agent is described. The chelating agent forms chelates that are soluble in the supercritical fluid to allow removal of the species from the material. In preferred embodiments, the extraction solvent is supercritical carbon dioxide and the chelating agent is a fluorinated {beta}-diketone. In especially preferred embodiments the extraction solvent is supercritical carbon dioxide, and the chelating agent comprises a fluorinated {beta}-diketone and a trialkyl phosphate, or a fluorinated {beta}-diketone and a trialkylphosphine oxide. Although a trialkyl phosphate can extract lanthanides and actinides from acidic solutions, a binary mixture comprising a fluorinated {beta}-diketone and a trialkyl phosphate or a trialkylphosphine oxide tends to enhance the extraction efficiencies for actinides and lanthanides. The method provides an environmentally benign process for removing contaminants from industrial waste without using acids or biologically harmful solvents. The method is particularly useful for extracting actinides and lanthanides from acidic solutions. The chelate and supercritical fluid can be regenerated, and the contaminant species recovered, to provide an economic, efficient process. 7 figs.

  9. Gas Inflow and Metallicity Drops in Star-forming Galaxies

    CERN Document Server

    Ceverino, Daniel; Muñoz-Tuñon, Casiana; Dekel, Avishai; Elmegreen, Bruce G; Elmegreen, Debra M; Primack, Joel

    2015-01-01

    Gas inflow feeds galaxies with low metallicity gas from the cosmic web, sustaining star formation across the Hubble time. We make a connection between these inflows and metallicity inhomogeneities in star-forming galaxies, by using synthetic narrow-band images of the Halpha emission line from zoom-in AMR cosmological simulations of galaxies with stellar masses of $M \\simeq 10^9 $Msun at redshifts z=2-7. In $\\sim$50\\% of the cases at redshifts lower than 4, the gas inflow gives rise to star-forming, Halpha-bright, off-centre clumps. Most of these clumps have gas metallicities, weighted by Halpha luminosity, lower than the metallicity in the surrounding interstellar medium by $\\sim$0.3 dex, consistent with observations of chemical inhomogeneities at high and low redshifts. Due to metal mixing by shear and turbulence, these metallicity drops are dissolved in a few disc dynamical times. Therefore, they can be considered as evidence for rapid gas accretion coming from cosmological inflow of pristine gas.

  10. Increasing numerical efficiency in coupled Eulerian-Lagrangian metal forming simulations

    OpenAIRE

    Hammelmüller, Franz; Zehetner, Christian

    2015-01-01

    The coupled Eulerian-Lagrangian formulation is an efficient tool for modelling and simulation of metal forming processes with large deformation. In many cases, thermo-mechanical coupling has to be considered. Usually the numerical effort is very high for such processes, and large simulation times are the consequence. In this paper, strategies for reducing the simulation time are investigated, based on the example of a hot forming process.

  11. Binary Formation in Star-Forming Clouds with Various Metallicities

    CERN Document Server

    Machida, Masahiro N

    2008-01-01

    Cloud evolution for various metallicities is investigated by three-dimensional nested grid simulations, in which the initial ratio of rotational to gravitational energy of the host cloud \\beta_0 (=10^-1 - 10^-6) and cloud metallicity Z (=0 - Z_\\odot) are parameters. Starting from a central number density of n = 10^4 cm^-3, cloud evolution for 48 models is calculated until the protostar is formed (n \\simeq 10^23 cm^-3) or fragmentation occurs. The fragmentation condition depends both on the initial rotational energy and cloud metallicity. Cloud rotation promotes fragmentation, while fragmentation tends to be suppressed in clouds with higher metallicity. Fragmentation occurs when \\beta_0 > 10^-3 in clouds with solar metallicity, while fragmentation occurs when \\beta_0 > 10^-5 in the primordial gas cloud. Clouds with lower metallicity have larger probability of fragmentation, which indicates that the binary frequency is a decreasing function of cloud metallicity. Thus, the binary frequency at the early universe ...

  12. Numerical Simulation Research on Laser Shock Forming of Thin Metal Sheet

    Institute of Scientific and Technical Information of China (English)

    WANG Fei; YAO Zhen-qiang

    2007-01-01

    Laser shock forming (LSF) of sheet metal is a new technique realized by applying an impulsive pressure generated by laser-induced shock wave on the surface of metal sheet.LSF of brass sheet metal was investigated using a Q-switched Nd:YAG laser with an energy per pulse of 15~50 joules.ABAQUS software was used to simulate laser shock forming process.The central displacement of the shocked region is measured and compared with the simulation.The higher pulse energy, the higher central displacement of the shocked region were obtained.The deformation of the simulation matches the experiment quite well.

  13. Synthesis and Processing of Ultra-High Temperature Metal Carbide and Metal Diboride Nanocomposite Materials

    Science.gov (United States)

    2008-04-15

    Synthesis and Processing of Ultra-High Temperature Metal Carbide and Metal Diboride Nanocomposite Materials Final Performance Report Contract Number...sintered commercially-available powders. Each project is summarized below: Synthesis : Zirconium diboride and a zirconium diboride/tantalum diboride...mixture were synthesized by solution-based processing. Zirconium n-propoxide was refluxed with 2,4-pentanedione to form zirconium diketonate . This compound

  14. SIX SIGMA OPTIMIZATION IN SHEET METAL FORMING BASED ON DUAL RESPONSE SURFACE MODEL

    Institute of Scientific and Technical Information of China (English)

    LI Yuqiang; CUI Zhenshan; ZHANG Dongjuan; RUAN Xueyu; CHEN Jun

    2006-01-01

    Iterations in optimization and numerical simulation for the sheet metal forming process may lead to extensive computation. In addition, uncertainties in materials or processing parameters may have great influence on the design quality. A six sigma optimization method is proposed, by combining the dual response surface method (DRSM) and six sigma philosophy, to save computation cost and improve reliability and robustness of parts. Using this method, statistical technology,including the design of experiment and analysis of variance, approximate model and six sigma philosophy are integrated together to achieve improved quality. Two sheet metal forming processes are provided as examples to illustrate the proposed method.

  15. Controlled Molten Metal Droplet Deposition for Net-Form Manufacturing

    Science.gov (United States)

    Orme, Melissa; Michaelis, Matthew; Smith, Robert

    2001-11-01

    Molten metal droplets generated from capillary stream breakup are employed as the deposition element in a droplet-based net-form manufacturing technique that is under development at UCI. The metallic droplets are electrostatically charged at the time of generation and are subsequently deflected onto a substrate by passing them through an electric field. As a showcase to this new technique, we have employed various combinations of electrostatic charging and substrate motion in order to net-form manufacture rectangular components with both thick (2.8 mm) and thin (0.6 mm) walls, tubular components with clover cross-sections, and intriguing metallic braids up to 3.0 meters in length.

  16. Scale effects in metal-forming friction and lubrication

    DEFF Research Database (Denmark)

    Nielsen, Peter Søe; Paldan, Nikolas Aulin; Calaon, Matteo

    2011-01-01

    equipment is developed for studies of the size effect in metal-forming friction in the range from macro-to microscale. Investigations confirm a significant friction increase when downscaling. Visual inspection of the workpieces shows this to be explained by the amount of open and closed lubricant pockets....

  17. Hencky's model for elastomer forming process

    Science.gov (United States)

    Oleinikov, A. A.; Oleinikov, A. I.

    2016-08-01

    In the numerical simulation of elastomer forming process, Henckys isotropic hyperelastic material model can guarantee relatively accurate prediction of strain range in terms of large deformations. It is shown, that this material model prolongate Hooke's law from the area of infinitesimal strains to the area of moderate ones. New representation of the fourth-order elasticity tensor for Hencky's hyperelastic isotropic material is obtained, it possesses both minor symmetries, and the major symmetry. Constitutive relations of considered model is implemented into MSC.Marc code. By calculating and fitting curves, the polyurethane elastomer material constants are selected. Simulation of equipment for elastomer sheet forming are considered.

  18. Paths of progress in liquid metal processing

    Science.gov (United States)

    McLean, A.; Soda, H.; Sommerville, I. D.

    1995-04-01

    Industry has identified three major issues as being fundamental to future technological developments: process step elimination, product-process integration, and intelligent processing. This article reviews these concepts by discussing recent research at the University of Toronto on plasma processing, netshape casting, and diagnostic sensors for the evaluation of liquid metal quality.

  19. Solving optimisation problems in metal forming using FEM: A metamodel based optimisation algorithm

    NARCIS (Netherlands)

    Bonte, M.H.A.

    2005-01-01

    During the last decades, Finite Element (FEM) simulations of metal forming processes have become important tools for designing feasible production processes. In more recent years, several authors recognised the potential of coupling FEM simulations to mathematical opti- misation algorithms to design

  20. Influence of Lubricant Pocket Geometry upon Lubrication Mechanisms on Tool-Workpiece Interfaces in Metal Forming

    DEFF Research Database (Denmark)

    Shimizu, I; Martins, P.A.F.; Bay, Niels

    2004-01-01

    Micro lubricant pockets located on the surface of plastically deforming workpieces are recognized to improve the performance of fluid lubrication in a metal forming processes. This work investigates the joint influence of pocket geometry and process working conditions on micro lubrication mechani...

  1. Surface topography evolvement of galvanized steels in sheet metal forming

    Institute of Scientific and Technical Information of China (English)

    HOU Ying-ke; YU Zhong-qi; ZHANG Wei-gang; JIANG Hao-min; LIN Zhong-qin

    2009-01-01

    U-channel forming tests were performed to investigate the surface topography evolvement of hot-dip galvanized(GI) and galvannealed(GA) steels and the effects of die hardness on sheet metal forming(SMF). Experimental results indicate that the surface roughness values of the two galvanized steels increase with the number of forming, i.e., the surface topographies of galvanized steels are roughened in SMF. Moreover, GI steel has a better ability of damage-resistance than GA steel. The mechanisms of topography evolvement are different in the forming of GI and GA steels. Scratch is the main form of surface damage in the forming of GI steels. The severity of scratch can be decreased by increasing die hardness. GA steel results in exfoliating of the coating firstly and then severe scratching. The surface topography of galvannealed steels can be improved by increasing die hardness. However, the hardness should not be too high.

  2. LEACHING OF METALS FROM MINERAL PROCESSING WASTE

    Science.gov (United States)

    The purpose of this project is to test the leaching of Mineral Processing Waste (MPW) contaminated with heavy metals using scientifically defendable leaching tests other than TCLP. Past experience and literature have shown that TCLP underestimates the levels of metals such as oxo...

  3. Thickness control in a new flexible hybrid incremental sheet forming process

    OpenAIRE

    Zhang, H.; LU, B; Chen,J.; Feng,S.; Li, Z; Long, H.

    2017-01-01

    Incremental sheet forming is a cost-effective process for rapid manufacturing of sheet metal products. However, incremental sheet forming also has some limitations such as severe sheet thinning and long processing time. These limitations hamper the forming part quality and production efficiency, thus restricting the incremental sheet forming application in industrial practice. To overcome the problem of sheet thinning, a variety of processes, such as multi-step incremental sheet forming, have...

  4. Catalytic extraction processing of contaminated scrap metal

    Energy Technology Data Exchange (ETDEWEB)

    Griffin, T.P.; Johnston, J.E.; Payea, B.M. [Molten Metal Technology, Inc., Waltham, MA (United States)] [and others

    1995-10-01

    The U.S. Department of Energy issued a Planned Research and Development Announcement (PRDA) in 1993, with the objective of identifying unique technologies which could be applied to the most hazardous waste streams at DOE sites. The combination of radioactive contamination with additional contamination by hazardous constituents such as those identified by the Resource Conservation and Recovery Act (RCRA) pose an especially challenging problem. Traditional remediation technologies are increasingly becoming less acceptable to stakeholders and regulators because of the risks they pose to public health and safety. Desirable recycling technologies were described by the DOE as: (1) easily installed, operated, and maintained; (2) exhibiting superior environmental performance; (3) protective of worker and public health and safety; (4) readily acceptable to a wide spectrum of evaluators; and (5) economically feasible. Molten Metal Technology, Inc. (MMT) was awarded a contract as a result of the PRDA initiative to demonstrate the applicability of Catalytic Extraction Processing (CEP), MMT`s proprietary elemental recycling technology, to DOE`s inventory of low level mixed waste. This includes DOE`s inventory of radioactively- and RCRA-contaminated scrap metal and other waste forms expected to be generated by the decontamination and decommissioning (D&D) of DOE sites.

  5. Nonferrous Metal Processing Plants - Direct Download

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This map layer includes nonferrous metal processing plants in the United States. The data represent commodities covered by the Minerals Information Team (MIT) of the...

  6. Ferrous Metal Processing Plants - Direct Download

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This map layer includes ferrous metal processing plants in the United States. The data represent commodities covered by the Minerals Information Team (MIT) of the...

  7. Evolution of form in metal-organic frameworks

    Science.gov (United States)

    Lee, Jiyoung; Kwak, Ja Hun; Choe, Wonyoung

    2017-01-01

    Self-assembly has proven to be a widely successful synthetic strategy for functional materials, especially for metal-organic materials (MOMs), an emerging class of porous materials consisting of metal-organic frameworks (MOFs) and metal-organic polyhedra (MOPs). However, there are areas in MOM synthesis in which such self-assembly has not been fully utilized, such as controlling the interior of MOM crystals. Here we demonstrate sequential self-assembly strategy for synthesizing various forms of MOM crystals, including double-shell hollow MOMs, based on single-crystal to single-crystal transformation from MOP to MOF. Moreover, this synthetic strategy also yields other forms, such as solid, core-shell, double and triple matryoshka, and single-shell hollow MOMs, thereby exhibiting form evolution in MOMs. We anticipate that this synthetic approach might open up a new direction for the development of diverse forms in MOMs, with highly advanced areas such as sequential drug delivery/release and heterogeneous cascade catalysis targeted in the foreseeable future.

  8. Evaluation of control strategies in forming processes

    Directory of Open Access Journals (Sweden)

    Calmano Stefan

    2015-01-01

    Full Text Available Products of forming processes are subject to quality fluctuations due to uncertainty in semi-finished part properties as well as process conditions and environment. An approach to cope with these uncertainties is the implementation of a closed-loop control taking into account the actual product properties measured by sensors or estimated by a mathematical process model. Both methods of uncertainty control trade off with a financial effort. In case of sensor integration the effort is the cost of the sensor including signal processing as well as the design and manufacturing effort for integration. In case of an estimation model the effort is mainly determined by the time and knowledge needed to derive the model, identify the parameters and implement the model into the PLC. The risk of mismatch between model and reality as well as the risk of wrong parameter identification can be assumed as additional uncertainty (model uncertainty. This paper evaluates controlled and additional uncertainty by taking into account process boundary conditions like the degree of fluctuations in semi-finished part properties. The proposed evaluation is demonstrated by the analysis of exemplary processes.

  9. Comparative Study between Programming Systems for Incremental Sheet Forming Process

    Directory of Open Access Journals (Sweden)

    Moayedfar Majid

    2014-07-01

    Full Text Available Incremental Sheet Forming (ISF is a method developed to form a desired surface feature on sheet metals in batch production series. Due to a lack of dedicated programming system to execute, control and monitor the whole ISF, researchers tried to utilize programming systems designed for chip making process to suits for ISF. In this work, experiments were conducted to find suitability and quality of ISF parts produced by using manual CNC part programming. Therefore, ISF was carried out on stainless steel sheets using Computer Numerical Control (CNC milling machines. Prior to running the experiments, a ball-point shaped tool made of bronze alloy was fabricated due to its superior ability to reduce the amount of friction and improve the surface quality of the stainless steel sheet metal. The experiments also employed the method of forming in negative direction with a blank mould and the tool which helped to shape the desired part quickly. The programming was generated using the MasterCAM software for the CNC milling machine and edited before transferring to the machine. However, the programming for the machine was written manually to show the differences of output date between software programming and manual programming. From the results, best method of programming was found and minimum amount of contact area between tool and sheet metal achieved.

  10. The Ceramic Waste Form Process at the Idaho National Laboratory

    Energy Technology Data Exchange (ETDEWEB)

    Ken Bateman; Stephen Priebe

    2006-08-01

    The treatment of spent nuclear fuel for disposition using an electrometallurgical technique results in two high-level waste forms: a ceramic waste form (CWF) and a metal waste form (MWF). The CWF is a composite of sodalite and glass, which stabilizes the active fission products (alkali, alkaline earths, and rare earths) and transuranic (TRU) elements. Reactive metal fuel constituents, including all the TRU metals and the majority of the fission products remain in the salt as chlorides and are processed into the CWF. The solidified salt is containerized and transferred to the CWF process where it is ground in an argon atmosphere. Zeolite 4A is dried in a mechanically-fluidized dryer to about 0.1 wt% moisture and ground to a particle-size range of 45µ to 250µ. The salt and zeolite are mixed in a V-mixer and heated to 500°C for about 18 hours. During this process, the salt occludes into the structure of the zeolite. The salt-loaded zeolite (SLZ) is cooled and then mixed with borosilicate glass frit with a comparable particle-size range. The SLZ/glass mixture is transferred to a crucible, which is placed in a furnace and heated to 925°C. During this process, known as pressureless consolidation, the zeolite is converted to the final sodalite form and the glass thoroughly encapsulates the sodalite, producing a dense, leach-resistant final waste form. During the last several years, changes have occurred to the process, including: particle size of input materials and conversion from hot isostatic pressing to pressureless consolidation, This paper is intended to provide the current status of the CWF process focusing on the adaptation to pressureless consolidation. Discussions will include impacts of particle size on final waste form and the pressureless consolidation cycle. A model will be presented that shows the heating and cooling cycles and the effect of radioactive decay heat on the amount of fission products that can be incorporated into the CWF.

  11. 激光烧结工艺参数对Fe-16%Ni合金致密度的影响%Effect of process parameters on density of Fe-16%Ni metal part formed by selective laser melting

    Institute of Scientific and Technical Information of China (English)

    白培康; 李玉新; 刘斌

    2011-01-01

    采用激光烧结成形技术研究了不同工艺参数对Fe-16%Ni金属粉末选区激光烧结成型件微观结构和致密性的影响.结果表明,随着脉冲宽度、扫描速度和铺粉厚度的增加,烧结后试样的密度先增加然后减少,随着扫描间距的增加,烧结后试样的密度减小.当脉冲宽度0.7 ms,扫描速度1000mm/min,铺粉厚度0.15 mm,扫描间距0.15 mm时,烧结成型件成型质量较好.%Effect of process parameters on density and microstructure of sintered part of Fe-16% Ni metal powder fabricated by selective laser melting was studied. The results show the density of the sintered part firstly increases and then decreases with increasing of the scanning speed, laser pulse width, powder layer thickness and the density decreases with increasing of the scanning interval. Moreover, the sintered parts with the good forming quality are obtained when the laser pulse width, scanning speed, the powder layer thickness and the scanning interval are O.7 ms,1000 mm/min,0.15 mm and 0.15 mm,respectively.

  12. Process control for sheet-metal stamping process modeling, controller design and shop-floor implementation

    CERN Document Server

    Lim, Yongseob; Ulsoy, A Galip

    2014-01-01

    Process Control for Sheet-Metal Stamping presents a comprehensive and structured approach to the design and implementation of controllers for the sheet metal stamping process. The use of process control for sheet-metal stamping greatly reduces defects in deep-drawn parts and can also yield large material savings from reduced scrap. Sheet-metal forming is a complex process and most often characterized by partial differential equations that are numerically solved using finite-element techniques. In this book, twenty years of academic research are reviewed and the resulting technology transitioned to the industrial environment. The sheet-metal stamping process is modeled in a manner suitable for multiple-input multiple-output control system design, with commercially available sensors and actuators. These models are then used to design adaptive controllers and real-time controller implementation is discussed. Finally, experimental results from actual shopfloor deployment are presented along with ideas for further...

  13. Melt processed multiphase ceramic waste forms for nuclear waste immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, Jake, E-mail: jake.amoroso@srs.gov [Savannah River National Laboratory, Aiken, SC 29808 (United States); Marra, James C. [Savannah River National Laboratory, Aiken, SC 29808 (United States); Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Lin, Ye; Chen, Fanglin [University of South Carolina, Columbia, SC 29208 (United States); Su, Dong [Brookhaven National Laboratory, Upton, NY 11973 (United States); Brinkman, Kyle S. [Clemson University, Clemson, SC 29634 (United States)

    2014-11-15

    Highlights: • We explored the feasibility of melt processing multiphase titanate-based ceramics. • Melt processing produced phases obtained by alternative processing methods. • Phases incorporated multiple lanthanides and transition metals. • Processing in reducing atmosphere suppressed un-desirable Cs–Mo coupling. • Cr partitions to and stabilizes the hollandite phase, which promotes Cs retention. - Abstract: Ceramic waste forms are promising hosts for nuclear waste immobilization as they have the potential for increased durability and waste loading compared with conventional borosilicate glass waste forms. Ceramics are generally processed using hot pressing, spark plasma sintering, and conventional solid-state reaction, however such methods can be prohibitively expensive or impractical at production scales. Recently, melt processing has been investigated as an alternative to solid-state sintering methods. Given that melter technology is currently in use for High Level Waste (HLW) vitrification in several countries, the technology readiness of melt processing appears to be advantageous over sintering methods. This work reports the development of candidate multi-phase ceramic compositions processed from a melt. Cr additions, developed to promote the formation and stability of a Cs containing hollandite phase were successfully incorporated into melt processed multi-phase ceramics. Control of the reduction–oxidation (Redox) conditions suppressed undesirable Cs–Mo containing phases, and additions of Al and Fe reduced the melting temperature.

  14. Liquid lubrication in sheet metal forming at mesoscopic scale

    DEFF Research Database (Denmark)

    Hubert, C.; Dubar, L.; Bay, Niels

    2012-01-01

    The lubricant entrapment and escape phenomena in metal forming are studied experimentally as well as numerically. Experiments are carried out in strip reduction of aluminium sheet applying a transparent die to study the fluid flow between mesoscopic cavities. The numerical strategy is based...... on a weak fluid/structure coupling involving the Finite Element Method and analytical calculations. It allows to quantify the final shape of the lubricant pockets...

  15. Method of forming corrosion resistant coatings on metal articles

    Energy Technology Data Exchange (ETDEWEB)

    Restall, J.E.

    1983-05-10

    A metallic or ceramic layer is deposited on a component by plasma spraying. This produces a rough, still porous, coating which is poorly bonded at the interface with the substrate. Aluminium or chromium is vapor deposited under pulsating pressure to react with the substrate to form an oxidation resistant coating of Ni Al (intermetallic) or Ni Cr (solid solution) which may include ceramic particles and is aerodynamically smooth.

  16. Environmentally Benign Tribo-systems for Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels; Azushima, A.; Groche, P.

    2010-01-01

    The growing awareness of environmental issues and the requirements to establish solutions diminishing the impact on working environment as well as external environment has initiated ever increasing efforts to develop new, environmentally benign tribological systems for metal forming. The present...... paper gives an overview of these efforts substituting environmentally hazardous lubricants in cold, warm and hot forging as well as sheet forming and punching/blanking by new, less harmful lubricants and furthermore describes other measures directed towards the same goal such as development of anti...

  17. Multi-Point Forming Technology for Sheet Metal

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Multi-point forming (MPF) is an advanced manufacturing technology for three-dimensional sheet metal parts. In this paper, the MPF integrated system is described that can form a variety of part shapes without the need for solid dies, and given only geometry and material information about the desired part. The central component of this system is a pair of matrices of punches, and the desired discrete die surface is constructed by changing the positions of punches though the CAD and control system. The basic M...

  18. Influence of part orientation on the geometric accuracy in robot-based incremental sheet metal forming

    Science.gov (United States)

    Störkle, Denis Daniel; Seim, Patrick; Thyssen, Lars; Kuhlenkötter, Bernd

    2016-10-01

    This article describes new developments in an incremental, robot-based sheet metal forming process (`Roboforming') for the production of sheet metal components for small lot sizes and prototypes. The dieless kinematic-based generation of the shape is implemented by means of two industrial robots, which are interconnected to a cooperating robot system. Compared to other incremental sheet metal forming (ISF) machines, this system offers high geometrical form flexibility without the need of any part-dependent tools. The industrial application of ISF is still limited by certain constraints, e.g. the low geometrical accuracy. Responding to these constraints, the authors present the influence of the part orientation and the forming sequence on the geometric accuracy. Their influence is illustrated with the help of various experimental results shown and interpreted within this article.

  19. Friction Model for FEM Simulation of Sheet Metal Forming Operations

    Science.gov (United States)

    Keum, Y. T.; Wagoner, R. H.; Lee, J. K.

    2004-06-01

    In order to find the effect of frictional characteristics, lubricant viscosity, tool geometry, and forming speed on the sheet metal forming, a friction tester was designed and manufactured. Friction tests were performed using drawing oils, various tool radii and forming speeds for aluminum alloy sheets, galvanized steels sheets and cold rolled steel sheets. From the experimental observation, the mathematical friction model considering lubricant viscosity, sheet surface roughness and hardness, punch corner radii, and punch speed is developed. By comparing the punch load found by FEM using the proposed friction model with that of experimental measurement when the steel sheets are formed in 2-D geometry in dry and lubricating conditions, the validity and accuracy of the mathematical friction model are demonstrated.

  20. 48 CFR 53.301-1427 - Standard Form 1427, Inventory Schedule A-Construction Sheet (Metals in Mill Product Form).

    Science.gov (United States)

    2010-10-01

    ... 48 Federal Acquisition Regulations System 2 2010-10-01 2010-10-01 false Standard Form 1427, Inventory Schedule A-Construction Sheet (Metals in Mill Product Form). 53.301-1427 Section 53.301-1427... Illustrations of Forms 53.301-1427 Standard Form 1427, Inventory Schedule A—Construction Sheet (Metals in...

  1. A New Approach for Handling of Micro Parts in Bulk Metal Forming

    DEFF Research Database (Denmark)

    Mahshid, Rasoul; Hansen, Hans Nørgaard; Arentoft, M.

    2012-01-01

    During last 10 years a lot of research has been done in micro forming processes. In spite of the challenges micro forming has in process, material properties, tooling technology and machines, micro forming technology yields remarkable accuracy and good mechanical properties with high rate...... of production [1]. This can fulfill the demands for mass production and miniaturization in industries and academic communities. According to the recent studies, topics related to materials, process and simulation have been investigated intensively and well documented. Machines, forming tools and handling...... systems are critical elements to complete micro forming technology for transferring knowledge to industries and toward miniature manufacturing systems (micro factory) [2]. Since most metal forming processes are multi stage, making a new handling system with high reliability on accuracy and speed...

  2. The chemical form of metallic debris in tissues surrounding metal-on-metal hips with unexplained failure.

    Science.gov (United States)

    Hart, Alister J; Quinn, Paul D; Sampson, Barry; Sandison, Ann; Atkinson, Kirk D; Skinner, John A; Powell, Jonathan J; Mosselmans, J Fred W

    2010-11-01

    Implant-derived material from metal-on-metal (MOM) hip arthroplasties may be responsible for an unexplained tissue inflammatory response. The chemical form of the metal species in the tissues is predominantly chromium (Cr), but the currently used techniques have not been able to determine whether this is Cr(III) phosphate or Cr(III) oxide. The analytical challenge must overcome the fact that the metal in the tissues is at a relatively low concentration and tissue preparation or the microscopy beam used can affect the results. Microfocus X-ray spectroscopy using a synchrotron beam is useful in addressing both these issues. Using this technique we compared tissue from failed MOM hips with: (1) tissue from metal-on-polyethylene (MOP) hips; (2) chemical standards; (3) metal discs cut from MOM hips. The most abundant implant-related species in all MOM hip tissues contained Cr. Comparison with standards revealed the chemical form was Cr(III) phosphate, which did not vary with manufacturer type (four types analysed) or level of blood metal ions. Cobalt (Co) and molybdenum (Mo) were occasionally present in areas of high Cr. Co was normally found in a metallic state in the tissue, while Mo was found in an oxidized state. The variety of metallic species may have arisen from corrosion, wear or a combination of both. No evidence of Cr(VI) was seen in the tissues examined.

  3. Preliminary evaluation of alternative waste form solidification processes. Volume I. Identification of the processes.

    Energy Technology Data Exchange (ETDEWEB)

    Treat, R.L.; Nesbitt, J.F.; Blair, H.T.; Carter, J.G.; Gorton, P.S.; Partain, W.L.; Timmerman, C.L.

    1980-04-01

    This document contains preconceptual design data on 11 processes for the solidification and isolation of nuclear high-level liquid wastes (HLLW). The processes are: in-can glass melting (ICGM) process, joule-heated glass melting (JHGM) process, glass-ceramic (GC) process, marbles-in-lead (MIL) matrix process, supercalcine pellets-in-metal (SCPIM) matrix process, pyrolytic-carbon coated pellets-in-metal (PCCPIM) matrix process, supercalcine hot-isostatic-pressing (SCHIP) process, SYNROC hot-isostatic-pressing (SYNROC HIP) process, titanate process, concrete process, and cermet process. For the purposes of this study, it was assumed that each of the solidification processes is capable of handling similar amounts of HLLW generated in a production-sized fuel reprocessing plant. It was also assumed that each of the processes would be enclosed in a shielded canyon or cells within a waste facility located at the fuel reprocessing plant. Finally, it was assumed that all of the processes would be subject to the same set of regulations, codes and standards. Each of the solidification processes converts waste into forms that may be acceptable for geological disposal. Each process begins with the receipt of HLLW from the fuel reprocessing plant. In this study, it was assumed that the original composition of the HLLW would be the same for each process. The process ends when the different waste forms are enclosed in canisters or containers that are acceptable for interim storage. Overviews of each of the 11 processes and the bases used for their identification are presented in the first part of this report. Each process, including its equipment and its requirements, is covered in more detail in Appendices A through K. Pertinent information on the current state of the art and the research and development required for the implementation of each process are also noted in the appendices.

  4. PROCESS SIMULATION AND QUALITY EVALUATION IN INCREMENTAL SHEET FORMING

    Directory of Open Access Journals (Sweden)

    Meftah Hrairi

    2011-12-01

    Full Text Available Single Point Incremental Forming (SPIF is a promising sheet-metal-forming process that permits the manufacturing of small to medium-sized batches of complex parts at low cost. It allows metal forming to work in the critical ‘necking-to-tearing' zone which results in a strong thinning before failure if the process is well designed. Moreover, the process is complex due to the number of variables involved. Thus, it is not possible to consider that the process has been well assessed; several remaining aspects need to be clarified. The objective of the present paper is to study some of these aspects, namely, the phenomenon of the wall thickness overstretch along depth and the effect of the tool path on the distribution of the wall thickness using finite element simulations.Abstrak: Pembentukan Tokokan Mata Tunggal (Single Point Incremental Forming (SPIF merupakan satu proses pembentukan kepingan logam yang membolehkan pembuatan dalam jumlah yang kecil hingga sederhana, bahagian-bahagian yang kompleks pada kos yang rendah. Jika proses ini direka dengan baik, kaedah ini membolehkan pembentukan logam yang baik terhasil. Jika tidak, semasa peringkat zon kritikal ‘perleheran-ke-pengoyakan' menyebabkan penipisan keterlaluan yang boleh menyebabkan logam tersebut rosak. Tambahan pula, proses ini agak kompleks, kerana ia melibatkan beberapa pemboleh ubah. Maka, walaupun proses ini telah dinilaikan seeloknya; masih terdapat beberapa aspek lain yang perlu diperjelaskan. Objektif kertas ini dibentangkan adalah untuk mengkaji beberapa aspek tertentu, seperti, ketebalan dinding regangan berlebihan di sepanjang kedalaman dan kesan tool path (beberapa siri posisi koordinat untuk menentukan pergerakan alatan memotong ketika operasi memesin terhadap pengagihan ketebalan dinding menggunakan simulasi unsur terhingga.

  5. METALS LEACHING FROM A MINERAL PROCESSING WASTE: A COLUMN STUDY

    Science.gov (United States)

    A mineral processing waste was used to study the effect of liquid to solid ratio (L/S) on the leaching behavior of metals. Leaching tests in the form of column and batch studies were carried out to investigate liquid to solid ratios ranging from 0.7 to 50. Although the waste pass...

  6. EXPERIMENTAL TESTING OF DRAW-BEAD RESTRAINING FORCE IN SHEET METAL FORMING

    Institute of Scientific and Technical Information of China (English)

    J.H. Yang; J. Chen; D.N. He; X. Y. Ruan

    2003-01-01

    Due to complexities of draw-bead restraining force calculated according to theory anddepending on sheet metal forming properties experiment testing system, a simplifiedmethod to calculate draw-bead restraining force is put forward by experimental methodin cup-shaped drawing process. The experimental results were compared with numer-ical results and proved agreement. It shows the method is effective.

  7. Characterisation and modelling of the plastic material behaviour and its application in sheet metal forming simulation

    NARCIS (Netherlands)

    Vegter, H.; ten Horn, Carel H.L.J.; An, Yuguo; Atzema, E.H.; Atzema, Eisso H.; Pijlman, H.H.; van den Boogaard, Antonius H.; Huetink, Han; Onate, E; Owen, D.R.J

    2003-01-01

    The application of simulation models in sheet metal forming in automotive industry has proven to be beneficial to reduce tool costs in the designing stage and for optimising current processes. Moreover, it is a promising tool for a material supplier to optimise material choice and development for

  8. DEFORMATION ANALYSIS OF SHEET METAL SINGLE-POINT INCREMENTAL FORMING BY FINITE ELEMENT METHOD SIMULATION

    Institute of Scientific and Technical Information of China (English)

    MA Linwei; MO Jianhua

    2008-01-01

    Single-point incremental forming (SPIF) is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method(FEM) model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters' impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.

  9. Pyrometallurgical process of actinide metal

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Jae Hyung; Kang, Young Ho; Woo, Mun Sik; Hwang, Sung Chan

    1999-06-01

    Major subject on pyrometallurgical partitioning technology is to separate transmutation elements (TRU) from rare earth elements(RE). Distribution coefficients of TRU and RE between molten chloride and liquid cadmium were measured for reductive extraction, and TRU were separated from RE in simplified molten chloride system by electrorefining. And separation efficiency between TRU and RE were estimated by using thermodynamics data. The results indicate that uranium, neptunium and plutonium are easy to separate from RE but some amount of RE accompany americium, and that processes have to be optimized to attain good separation efficiency of TRU. (author)

  10. Dry metal forming of high alloy steel using laser generated aluminum bronze tools

    Directory of Open Access Journals (Sweden)

    Freiße Hannes

    2015-01-01

    Full Text Available Regarding the optimization of forming technology in economic and environmental aspects, avoiding lubricants is an approach to realize the vision of a new green technology. The resulting direct contact between the tool and the sheet in non-lubricated deep drawing causes higher stress and depends mainly on the material combination. The tribological system in dry sliding has to be assessed by means on the one hand of the resulting friction coefficient and on the other hand of the wear of the tool and sheet material. The potential to generate tailored tribological systems for dry metal forming could be shown within the investigations by using different material combinations and by applying different laser cladding process parameters. Furthermore, the feasibility of additive manufacturing of a deep drawing tool was demonstrated. The tool was successfully applied to form circular cups in a dry metal forming process.

  11. Process for recovering alkali metals and sulfur from alkali metal sulfides and polysulfides

    Energy Technology Data Exchange (ETDEWEB)

    Gordon, John Howard; Alvare, Javier

    2016-10-25

    Alkali metals and sulfur may be recovered from alkali monosulfide and polysulfides in an electrolytic process that utilizes an electrolytic cell having an alkali ion conductive membrane. An anolyte solution includes an alkali monosulfide, an alkali polysulfide, or a mixture thereof and a solvent that dissolves elemental sulfur. A catholyte includes molten alkali metal. Applying an electric current oxidizes sulfide and polysulfide in the anolyte compartment, causes alkali metal ions to pass through the alkali ion conductive membrane to the catholyte compartment, and reduces the alkali metal ions in the catholyte compartment. Liquid sulfur separates from the anolyte solution and may be recovered. The electrolytic cell is operated at a temperature where the formed alkali metal and sulfur are molten.

  12. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming Analysis, Simulation and Engineering Applications

    CERN Document Server

    Hu, Ping; Liu, Li-zhong; Zhu, Yi-guo

    2013-01-01

    Over the last 15 years, the application of innovative steel concepts in the automotive industry has increased steadily. Numerical simulation technology of hot forming of high-strength steel allows engineers to modify the formability of hot forming steel metals and to optimize die design schemes. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming focuses on hot and cold forming theories, numerical methods, relative simulation and experiment techniques for high-strength steel forming and die design in the automobile industry. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming introduces the general theories of cold forming, then expands upon advanced hot forming theories and simulation methods, including: • the forming process, • constitutive equations, • hot boundary constraint treatment, and • hot forming equipment and experiments. Various calculation methods of cold and hot forming, based on the authors’ experience in commercial CAE software f...

  13. Processing metallic glasses by selective laser melting

    Directory of Open Access Journals (Sweden)

    Simon Pauly

    2013-01-01

    Full Text Available Metallic glasses and their descendants, the so-called bulk metallic glasses (BMGs, can be regarded as frozen liquids with a high resistance to crystallization. The lack of a conventional structure turns them into a material exhibiting near-theoretical strength, low Young's modulus and large elasticity. These unique mechanical properties can be only obtained when the metallic melts are rapidly cooled to bypass the nucleation and growth of crystals. Most of the commonly known and used processing routes, such as casting, melt spinning or gas atomization, have intrinsic limitations regarding the complexity and dimensions of the geometries. Here, it is shown that selective laser melting (SLM, which is usually used to process conventional metallic alloys and polymers, can be applied to implement complex geometries and components from an Fe-base metallic glass. This approach is in principle viable for a large variety of metallic alloys and paves the way for the novel synthesis of materials and the development of parts with advanced functional and structural properties without limitations in size and intricacy.

  14. Surrogate POD models for building forming limit diagrams of parameterized sheet metal forming applications

    Science.gov (United States)

    Hamdaoui, M.; Le Quilliec, Guénhaël; Breitkopf, Piotr; Villon, Pierre

    2013-05-01

    The aim of this work is to present a surrogate POD (Proper Orthogonal Decomposition) approach for building forming limit diagrams at minimum cost for parameterized sheet metal formed work-pieces. First, a Latin Hypercube Sampling is performed on the design parameter space. Then, at each design site, displacement fields are computed using the popular open-source finite element software Code_Aster. Then, the method of snapshots is used for POD mode determination. POD coefficients are interpolated using kriging. Furthermore, an error analysis of the surrogate POD model is performed on a validation set. It is shown that on the considered use case the accuracy of the surrogate POD model is excellent for the representation of finite element displacement fields. The validated surrogate POD model is then used to build forming limit diagrams (FLD) for any design parameter to assess the quality of stamped metal sheets. Using the surrogate POD model, the Green-Lagrange strain tensor is derived, then major and minor principal deformations are determined at Gauss points for each mesh element. Furthermore, a signed distance between the forming limit curve in rupture and the obtained cloud of points in the plane (ɛ2, ɛ1) is computed to assess the quality of the formed workpiece. The minimization of this signed distance allows determining the safest design for the chosen use case.

  15. Studies on micro plasto hydrodymic lubrication in metal forming

    DEFF Research Database (Denmark)

    Bay, Niels; Bech, Jakob Ilsted; Andreasen, Jan Lasson

    2002-01-01

    The influence of work piece surface topography on friction and lubrication and final surface quality in metal forming operations is well known and has been pointed out by many researchers, see Schey (1983) and Bay and Wanheim (1990). This is especially the case when liquid lubrication is applied...... to be trapping of lubricant in closed pockets in the surface and subsequent permeation of the viscous lubricant into areas of contact between the flattened work piece asperities and the tool surface. They named this lubrication mechanism MicroPlasto HydroDynamic Lubrication (MPHDL). In studies of plane strip...

  16. FORMING FREEFORM SURFACE SHEET METAL USINGINTEGRATED REVERSE ENGINEERING TECHNOLOGY

    Institute of Scientific and Technical Information of China (English)

    邢渊

    2001-01-01

    This paper presented a model of integrated reverse engineering system and set up its various data output flowchart, which is easy to be associated with other systems. The idea of integrated reverse engineer is introduced to the system of forming sheet metal with complex surface and using IDEF0 method sets up the function model of the system. The freeform surface reconstruction and CAD modeling of the system are described and decomposed. This paper discussed some problems, such as the feature expression, feature modeling and feature translation of the sheet parts and dies.

  17. Elaboration of the technology of forming a conical product of sheet metal

    Directory of Open Access Journals (Sweden)

    W. Matysiak

    2010-01-01

    Full Text Available The work presents a general knowledge about spinning draw pieces of sheets, one of multi-operational processes of spinning a sheet metal conical product without machining. The objective of the work was to elaborate both the technology of forming conical products of sheet metal and execution of technological tests as well as to determine the technological parameters for the process of spinning a conical insert. As a result of the investigations, the products with improved mechanical properties, stricter execution tolerance and low roughness have been obtained. The series of 200 prototype conical inserts for the shipbuilding industry have been made.

  18. Immobilization of noble metal fission products in a metallic waste form

    Energy Technology Data Exchange (ETDEWEB)

    Frank, S. M.; Bateman, K.; Marsden, K. C.; Keiser, D. D.; O' Holleran, T. P.; Hahn, P. A. [Idaho National Laboratory, Boise (United States)

    2008-08-15

    Development of the metallic waste form for the consolidation of spent-fuel cladding and the immobilization of specific fission-product radionuclides occurred as part of the larger Electrometallurgical Treatment Research and Demonstration conducted by Argonne National Laboratory for the U.S. Department of Energy from 1996 to 1999. The Global Nuclear Energy Partnership (GNEP) proposal for advanced reprocessing of spent nuclear fuel also proposes to combine recovered fission-product technetium and other transition metal fission products, primarily the undissolved solid (UDS) residue from the dissolver vessels, into a metallic, high-level waste form for geological disposal. This approach is similar to the production of the MWF produced during the treatment of spent EBR-II fuel at the INL.

  19. Liquid Metal Infiltration Processing of Metallic Composites: A Critical Review

    Science.gov (United States)

    Sree Manu, K. M.; Ajay Raag, L.; Rajan, T. P. D.; Gupta, Manoj; Pai, B. C.

    2016-10-01

    Metal matrix composites (MMC) are one of the advanced materials widely used for aerospace, automotive, defense, and general engineering applications. MMC can be tailored to have superior properties such as enhanced high-temperature performance, high specific strength and stiffness, increased wear resistance, better thermal and mechanical fatigue, and creep resistance than those of unreinforced alloys. To fabricate such composites with ideal properties, the processing technique has to ensure high volume fraction of reinforcement incorporation, uniform distribution of the reinforcement, and acceptable adhesion between the matrix and the reinforcing phase without unwanted interfacial reactions which degrades the mechanical properties. A number of processing techniques such as stir casting/vortex method, powder metallurgy, infiltration, casting etc. have been developed to synthesize MMC employing a variety of alloy and the reinforcement's combinations. Among these, infiltration process is widely used for making MMC with high volume fraction of reinforcements and offers many more advantages compared to other conventional manufacturing processes. The present paper critically reviews the various infiltration techniques used for making the MMC, their process parameters, characteristics, and selected studies carried out worldwide and by authors on the development of metal ceramic composites by squeeze infiltration process.

  20. Simulation of Forming Process as an Educational Tool Using Physical Modeling

    Science.gov (United States)

    Abdullah, A. B.; Muda, M. R.; Samad, Z.

    2008-01-01

    Metal forming process simulation requires a very high cost including the cost for dies, machine and material and tight process control since the process involve very huge pressure. A physical modeling technique is developed and initiates a new era of educational tool of simulating the process effectively. Several publications and findings have…

  1. Fiscal 1998 research report. Development of metal forming technology by new energy-saving process (2nd fiscal year); 1998 nendo sho energy gata shin process ni yoru kinzoku seikei gijutsu no kaihatsu (dai 2 nendo)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Based on computer-aided science possible to estimate phase transformation temperatures affecting fine crystal grain control strongly, this research develops the energy- saving production technology for near-net-shape manufacturing of heat-resistant hard materials such as HSS, TiAl and W, by using the new sintering and bonding technology by texture control, complex carbide dispersion technology and pulse discharge sintering based on phase diagram calculation. In fiscal 1998, study was made on optimum alloy composition and heat treatment condition to obtain high-hardness steel with the performance over that of existing HSS by carbide dispersion carburizing process using conventional gas-carburizing facility, based on the data of phase diagram calculation. As a result, the composition and heat treatment condition necessary to obtain a target hardness of Hv1000 were determined. As the research result in both fiscal 1997 and 1998, 10Mo-5V alloy for HSS including a large amount of Mo and V, and 3.5Mo- 1.5V-3Cr alloy for HSS including less than 6% Mo and V are promising as basic composition for the future R and D. (NEDO)

  2. Stretching the limits of forming processes by robust optimization: A demonstrator

    NARCIS (Netherlands)

    Wiebenga, J.H.; Atzema, E.H.; Atzema, E.H.; van den Boogaard, Antonius H.; Yoon, Jeong Whan; Stoughton, Thomas B.; Rolfe, Bernard; Beynon, John H.; Hodgson, Peter

    2014-01-01

    Robust design of forming processes using numerical simulations is gaining attention throughout the industry. In this work, it is demonstrated how robust optimization can assist in further stretching the limits of metal forming processes. A deterministic and a robust optimization study are performed,

  3. Forming of a super plastic sheet metal made of MgAZ31 alloy

    Science.gov (United States)

    Zaid, Adnan I. O.; Al-Matari, Mustafa A. A.; Nazzal, M. A. H.

    2016-08-01

    Metal forming industries are constantly looking for advanced innovation, economical and energy efficient techniques. Superplastic forming has a great potential to be one of those advanced forming methods. It is a near net shape forming process which uses a unique type of materials where elongation exceeds 200% during a controlled forming conditions, e.g. temperature, pressure, and strain rate. Most of superplastic materials are formed by gas technique at elevated temperature. The main objectives of the research work in this paper were: to study the effects of the forming schemes on the forming time and thickness distribution of the formed and device a method to improve the forming part thickness and its uniformity distribution and the forming time. In this paper, a hydraulic and heating system were designed and manufactured to facilitate the experimental investigation. The superplastic magnesium alloy AZ31, Mg AZ31, was formed at 350°C with different strain rates to investigate the effect of the forming pressure profiles on the thickness uniformity of the superplastic formed part. The pressure profiles were generated based on Dutta and Mukherjee analytical approach. Finally, a variable strain rate method is modified to improve the uniformity of the thickness distribution of the formed part and reduce the forming time; which is a major limitation of superplastic forming.

  4. Electrochemical/Pyrometallurgical Waste Stream Processing and Waste Form Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Steven Frank; Hwan Seo Park; Yung Zun Cho; William Ebert; Brian Riley

    2015-07-01

    This report summarizes treatment and waste form options being evaluated for waste streams resulting from the electrochemical/pyrometallurgical (pyro ) processing of used oxide nuclear fuel. The technologies that are described are South Korean (Republic of Korea – ROK) and United States of America (US) ‘centric’ in the approach to treating pyroprocessing wastes and are based on the decade long collaborations between US and ROK researchers. Some of the general and advanced technologies described in this report will be demonstrated during the Integrated Recycle Test (IRT) to be conducted as a part of the Joint Fuel Cycle Study (JFCS) collaboration between US Department of Energy (DOE) and ROK national laboratories. The JFCS means to specifically address and evaluated the technological, economic, and safe guard issues associated with the treatment of used nuclear fuel by pyroprocessing. The IRT will involve the processing of commercial, used oxide fuel to recover uranium and transuranics. The recovered transuranics will then be fabricated into metallic fuel and irradiated to transmutate, or burn the transuranic elements to shorter lived radionuclides. In addition, the various process streams will be evaluated and tested for fission product removal, electrolytic salt recycle, minimization of actinide loss to waste streams and waste form fabrication and characterization. This report specifically addresses the production and testing of those waste forms to demonstrate their compatibility with treatment options and suitability for disposal.

  5. An Experimental Study on Micro Clinching of Metal Foils with Cutting by Laser Shock Forming

    OpenAIRE

    Xiao Wang; Cong Li; Youjuan Ma; Zongbao Shen; Xianqing Sun; Chaofei Sha; Shuai Gao; Liyin Li; Huixia Liu

    2016-01-01

    This paper describes a novel technique for joining similar and dissimilar metal foils, namely micro clinching with cutting by laser shock forming. A series of experiments were conducted to study the deformation behavior of single layer material, during which many important process parameters were determined. The process window of the 1060 pure aluminum foils and annealed copper foils produced by micro clinching with cutting was analyzed. Moreover, similar material combination (annealed copper...

  6. INVESTIGATION OF THE METAL MELTING PROCESS

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolskij

    2006-01-01

    Full Text Available The nonlinear mathematical model of calculation of temperature fields in the process of metal melting is formulated and solved using the method of equivalent source taking into account nonlinearity of thermophysical properties of material and variable terms of heat exchange.

  7. Metal Alloy Compositions And Process Background Of The Invention

    Science.gov (United States)

    Flemings, Merton C.; Martinez-Ayers, Raul A.; de Figueredo, Anacleto M.; Yurko, James A.

    2003-11-11

    A skinless metal alloy composition free of entrapped gas and comprising primary solid discrete degenerate dendrites homogeneously dispersed within a secondary phase is formed by a process wherein the metal alloy is heated in a vessel to render it a liquid. The liquid is then rapidly cooled while vigorously agitating it under conditions to avoid entrapment of gas while forming solid nuclei homogeneously distributed in the liquid. Agitation then is ceased when the liquid contains a small fraction solid or the liquid-solid alloy is removed from the source of agitation while cooling is continued to form the primary solid discrete degenerate dendrites in liquid secondary phase. The solid-liquid mixture then can be formed such as by casting.

  8. A MODIFIED ALGORITHM FOR DEALING WITH HOLDER FRICTION BOUNDARY CONDITION IN SIMULATION OF SHEET METAL FORMING

    Institute of Scientific and Technical Information of China (English)

    Na Jingxin; Shen Guozhe; Liu Haipeng; Hu Ping

    2005-01-01

    This paper investigates the equivalent model for the friction boundary condition between blank and holder during sheet metal forming simulation, and proposes an equivalent algorithm, the thickness threshold value algorithm, for the first time based on thickness weighting.This algorithm assumes that the holder clearance is uniform during sheet metal forming; and the main reason for the unevenness of friction force distribution under the holder is that the uneven deformation of the blank leads to its uneven thickness distribution, which makes the local pressure on the blank distributed unevenly. The algorithm proposed in this paper can effectively simulate the influence of the unevenness on the forming process. Validity of this algorithm is verified by a comparison between the simulation results and the experimental ones for the drawing process of a car spring base.

  9. Thermally Sprayed Coatings as Effective Tool Surfaces in Sheet Metal Forming Applications

    Science.gov (United States)

    Franzen, V.; Witulski, J.; Brosius, A.; Trompeter, M.; Tekkaya, A. E.

    2011-06-01

    Two approaches to produce wear-resistant effective surfaces for deep drawing tools by thermal arc wire spraying of hard materials are presented. Arc wire spraying is a very economic coating technique due to a high deposition rate. The coated surface is very rough compared to that of conventional sheet metal forming tools. In the first approach, the coated surface is smoothed in a subsequent CNC-based incremental roller burnishing process. In this process, the surface asperities on the surface are flattened, and the roughness is significantly reduced. In the second approach, the hard material coatings are not sprayed directly on the tool but on a negative mould. Afterward, the rough "as-sprayed" side of the coating is backfilled with a polymer. The bonded hard metal shell is removed from the negative mould and acts as the surface of the hybrid sheet metal forming tool. Sheet metal forming experiments using tools based on these two approaches demonstrate that they are suitable to form high-strength steels. Owing to a conventional body of steel or cast iron, the first approach is suitable for large batch sizes. The application of the second approach lies within the range of small up to medium batch size productions.

  10. Effects of sulfur forms on heavy metals bioleaching from contaminated sediments.

    Science.gov (United States)

    Fang, D; Zhao, L; Zhou, L X; Shan, H X

    2009-06-01

    The use of recyclable forms of sulfur will exclude the risk of sediment reacidification and reduce the cost of bioleaching process. Three different forms of sulfur (namely sulfur powder, prills and pieces) were used to examine the utilization and recycle of sulfur, used as energy substrate for sulfur-oxidizing bacteria (SOB) in the bioleaching of heavy metal-contaminated sediments. The results showed that despite their relatively smaller surface areas, the efficiency of metal bioleaching with sulfur prills and pieces were comparable to that with sulfur powder. After 13 days of bioleaching, 71-74% of Zn, 58-62% of Cu, and 22-31% of Cr could be leached from the sediments, respectively. During bioleaching, most of the oxidizable and reducible forms of metals were transformed to acid soluble, posing a favorable condition for final metals removal. Sulfur recycling experiments showed that the recovered sulfur prills and pieces were as the same effective in pH reduction as fresh sulfur, revealing the feasibility of eventual reuse of the recycled sulfur in the bioleaching process. Further studies are required to testify the performance of these recyclable forms of sulfur in future large-scale bioleaching reactor.

  11. Friction and lubrication modeling in sheet metal forming simulations of a Volvo XC90 inner door

    Science.gov (United States)

    Sigvant, M.; Pilthammar, J.; Hol, J.; Wiebenga, J. H.; Chezan, T.; Carleer, B.; van den Boogaard, A. H.

    2016-11-01

    The quality of sheet metal formed parts is strongly dependent on the tribology, friction and lubrication conditions that are acting in the actual production process. Although friction is of key importance, it is currently not considered in detail in stamping simulations. This paper presents a selection of results considering friction and lubrication modeling in sheet metal forming simulations of the Volvo XC90 right rear door inner. For this purpose, the TriboForm software is used in combination with the AutoForm software. Validation of the simulation results is performed using door inner parts taken from the press line in a full-scale production run. The results demonstrate the improved prediction accuracy of stamping simulations by accounting for accurate friction and lubrication conditions, and the strong influence of friction conditions on both the part quality and the overall production stability.

  12. Crystalline Ceramic Waste Forms: Comparison Of Reference Process For Ceramic Waste Form Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, K. S. [Savannah River National Laboratory; Marra, J. C. [Savannah River National Laboratory; Amoroso, J. [Savannah River National Laboratory; Tang, M. [Los Alamos National Laboratory

    2013-08-22

    The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be produced from a melting and crystallization process. The objective of this report is to explore the phase formation and microstructural differences between lab scale melt processing in varying gas environments with alternative densification processes such as Hot Pressing (HP) and Spark Plasma Sintering (SPS). The waste stream used as the basis for the development and testing is a simulant derived from a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. Melt processing as well as solid state sintering routes SPS and HP demonstrated the formation of the targeted phases; however differences in microstructure and elemental partitioning were observed. In SPS and HP samples, hollandite, pervoskite/pyrochlore, zirconolite, metallic alloy and TiO{sub 2} and Al{sub 2}O{sub 3} were observed distributed in a network of fine grains with small residual pores

  13. Process Modeling Applied to Metal Forming and Thermomechanical Processing

    Science.gov (United States)

    1984-09-01

    Fe’ (3) is given by: is the total concentration of Fe and T’ is the cooling rate. It is le to what degree preci ])ltation of Fe is accelerated by...BAODELET Genie Physique et Hecanique des Materiaux Unite Associee au CNRS N" 793 Institut National Polytechnique de Grenoble I.E.G. - Domaine...had made its appearance. This can deal with a wideir range of pro- blems in more precise detail for equally large amounts of computations. Thus, the

  14. Research on the processing experiments of laser metal deposition shaping

    Science.gov (United States)

    Zhang, Kai; Liu, Weijun; Shang, Xiaofeng

    2007-04-01

    Laser additive direct deposition of metals is a new rapid manufacturing technology, which combines with computer-aided design (CAD), laser cladding and rapid prototyping. The advanced technology can build fully dense metal components directly from CAD files with neither mould nor tool. Based on the theory of this technology, a promising rapid manufacturing system called "Laser Metal Deposition Shaping (LMDS)" has been constructed and developed successfully by Chinese Academy of Sciences, Shenyang Institute of Automation. Through the LMDS system, comprehensive experiments are carried out with nickel-based superalloy to systematically investigate the influences of the processing parameters on forming characteristics. By adjusting to the optimal processing parameters, fully dense and near-net-shaped metallic parts can be directly obtained through melting coaxially fed powder with a laser. Moreover, the microstructure and mechanical properties of as-formed samples are tested and analyzed synthetically. As a result, significant processing flexibility with the LMDS system over conventional processing capabilities is recognized, with potentially lower production cost, higher quality components, and shorter lead-time.

  15. Towards Industrial Application of Damage Models for Sheet Metal Forming

    Science.gov (United States)

    Doig, M.; Roll, K.

    2011-05-01

    Due to global warming and financial situation the demand to reduce the CO2-emission and the production costs leads to the permanent development of new materials. In the automotive industry the occupant safety is an additional condition. Bringing these arguments together the preferable approach for lightweight design of car components, especially for body-in-white, is the use of modern steels. Such steel grades, also called advanced high strength steels (AHSS), exhibit a high strength as well as a high formability. Not only their material behavior but also the damage behavior of AHSS is different compared to the performances of standard steels. Conventional methods for the damage prediction in the industry like the forming limit curve (FLC) are not reliable for AHSS. Physically based damage models are often used in crash and bulk forming simulations. The still open question is the industrial application of these models for sheet metal forming. This paper evaluates the Gurson-Tvergaard-Needleman (GTN) model and the model of Lemaitre within commercial codes with a goal of industrial application.

  16. Rebuilding of metal components with laser cladding forming

    Science.gov (United States)

    Song, Jianli; Deng, Qilin; Chen, Changyuan; Hu, Dejin; Li, Yongtang

    2006-09-01

    Laser cladding forming (LCF) is a novel powerful tool for the repairing of metal components. Rebuilding of V-grooves on medium carbon steel substrates has been carried out with laser cladding forming technique using stainless steel powder as the cladding material. Microstructure of the deposited layers has been characterized using optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray microanalysis (EDAX), electron probe microanalysis (EPMA) and X-ray diffraction (XRD). Mechanical properties of the rebuilt V-groove samples have been evaluated by tensile and impacting tests and microhardness measurement. Experimental results show that good fusion bonding between the rebuilt layers and the substrate has been formed, and the microstructure of the cladding layers is mainly composed of fine, dense and defect-free epitaxial columnar dendrites. Due to the effect of grain size refinement, the tensile strength, impacting toughness, elongation and microhardness of the rebuilt samples have been greatly enhanced compared to those of the substrate. Microhardness is also very uniform throughout the rebuilt regions. With the growth of the deposited layers, the microhardness increases gradually. The good ductility of the deposited regions is verified by the SEM fracture analysis.

  17. Irradiation effect on leaching behavior and form of heavy metals in fly ash of municipal solid waste incinerator.

    Science.gov (United States)

    Nam, Sangchul; Namkoong, Wan

    2012-01-15

    Fly ash from a municipal solid waste incinerator (MSWI) is commonly classified as hazardous waste. High-energy electron beam irradiation systems have gained popularity recently as a clean and promising technology to remove environmental pollutants. Irradiation effects on leaching behavior and form of heavy metals in MSWI fly ash have not been investigated in any significant detail. An electron beam accelerator was used in this research. Electron beam irradiation on fly ash significantly increased the leaching potential of heavy metals from fly ash. The amount of absorbed dose and the metal species affected leaching behavior. When electron beam irradiation intensity increased gradually up to 210 kGy, concentration of Pb and Zn in the leachate increased linearly as absorbed dose increased, while that of Cu underwent no significant change. Concentration of Pb and Zn in the leachate increased up to 15.5% (10.7 mg/kg), and 35.6% (9.6 mg/kg) respectively. However, only 4.8% (0.3mg/kg) increase was observed in the case of Cu. The results imply that irradiation has significant effect on the leaching behavior of heavy metals in fly ash, and the effect is quite different among the metal species tested in this study. A commonly used sequential extraction analysis which can classify a metal species into five forms was conducted to examine any change in metal form in the irradiated fly ash. Notable change in metal form in fly ash was observed when fly ash was irradiated. Change in Pb form was much greater than that of Cu form. Change in metal form was related to leaching potential of the metals. Concentration of heavy metal in leachate was positively related to the exchangeable form which is the most mobile. It may be feasible to treat fly ash by electron beam irradiation for selective recovery of valuable metals or for pretreatment prior to conventional processes.

  18. Alkali-metalated forms of thiacalix[4]arenes.

    Science.gov (United States)

    Zeller, Jürgen; Radius, Udo

    2006-11-13

    The alkali metal salts [TCALi4] (1), [TCANa4] (2), and [TCALK4] (3) of fully deprotonated p-tert-butyltetrathiacalix[4]arene (H(4)TCA) are readily available from the reactions of thiacalix[4]arene and n-BuLi, NaH, or KH as deprotonating reagents. Crystals of the sodium salts 2 and the potassium salt 3 suitable for X-ray diffraction were obtained in the form of the pyridine solvates [(TCA)2Na8.8py] (2.8py) and [(TCA)2K(8).8py] (3.8py). These molecules are dimers in the solid state but are structurally not related. In addition, the reaction of H(4)TCA and lithium hydroxide afforded the structurally characterized complex [(TCA)Li5(OH).4THF] (4). The molecular structure of 4 as well as the structures of 2.8py and 3.8py reveal a close relationship to the corresponding alkali metal salts of the calix[4]arenes.

  19. Prediction and determination of both friction coefficient and forming force on sheet metal deep—drawing

    Institute of Scientific and Technical Information of China (English)

    Junxiang; YonglinKang; 等

    2002-01-01

    On the basis of the criterion of no-wrinkle,the principle and method of prediction and determination of both friction coefficient and forming force on sheet metal deep-drawing are put forward,and proved it's expedience and practicability.They are suitable for as sessment of lubricant properties.Friction coefficient and forming force are a function of material parameter,design parameter and process parameter,especially relative prevent wrinkle blank-holder force.Product of both friction coefficient and prevent wrinkle blank-holder force is only function of process parameter η after determining material parameter and design parameter.

  20. Prediction and determination of both friction coefficient and forming force on sheet metal deep-drawing

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    On the basis of the criterion of no-wrinkle, the principle and method of prediction and determination of both friction coefficientand forming force on sheet metal deep-drawing are put forward, and proved it's expedience and practicability. They are suitable for assessment of lubricant properties. Friction coefficient and forming force are a function of material parameter, design parameter and process parameter, especially relative prevent wrinkle blank-holder force. Product of both friction coefficient and prevent wrinkle blank-holder force isonly function of process parameter after determining material parameter and design parameter.

  1. Development of advanced techniques for identification of flow stress and friction parameters for metal forming analysis

    Science.gov (United States)

    Cho, Hyunjoong

    The accuracy of process simulation in metal forming by finite element method depends on the accuracy of flow stress data and friction value that are input to FEM programs. Therefore, it is essential that these input values are determined using reliable tests and evaluation methods. This study presents the development of inverse analysis methodology and its application to determine flow stress data of bulk and sheet materials at room and elevated temperatures. The inverse problem is defined as the minimization of the differences between the experimental measurements and the corresponding FEM predictions. Rigid-viscoplastic FEM is used to analyze the metal flow while a numerical optimization algorithm adjusts the material parameters used in the simulation until the calculated response matches the measured data within a specified tolerance. The use of the developed inverse analysis methodology has been demonstrated by applying it to the selected reference rheological tests; cylinder compression test, ring compression test, instrumented indentation test, modified limiting dome height test, and sheet hydraulic bulge test. Furthermore, using the determined material property data, full 3-D finite element simulation models, as examples of industrial applications for orbital forming and thermoforming processes have been developed for reliable process simulation. As results of this study, it was shown that the developed inverse analysis methodology could identify both the material parameters and friction factors from one set of tests, simultaneously. Therefore, this technique can offer a systematic and cost effective way for determining material property data for simulation of metal forming processes.

  2. Rapid Prototyping by Single Point Incremental Forming of Sheet Metal

    DEFF Research Database (Denmark)

    Skjødt, Martin

    2008-01-01

    hand it allows high strain compared to normal sheet forming processes, cheap tooling and a short product lead time. The work in this project can be divided into the following topics all containing novel contributions to the science of SPIF: Tool path generation in SPIF. A program has been developed...... and only causes a small reduction in formability. This setup also allows forming of soft aluminium sheets without damage to the sheet surface. Theory of SPIF and prediction of formability. Using membrane equilibrium equations a set of formulas have been developed for calculating principal stresses...

  3. Separation of metals from incineration wastes using mineral industry processes

    Energy Technology Data Exchange (ETDEWEB)

    Scheizer, G. [Universite de Technologie, Aix-la-Chapelle (Germany)

    1996-12-01

    The incineration of municipal wastes in Federal Republic of Germany produced about 2.7 to 2.8 millions of tons of solid wastes in 1993 which still contain huge amounts of mineral and organic pollutants. Ashes represent the largest part of wastes with about 2.4 millions of tons. Vitrification is an innovative treatment technique which allows a 90% reduction of the waste volume, the complete removal of the organic matter content, and the storage of these waste in an environmentally neutral form. However, metals must be extracted from the ashes prior to the vitrification process. Most metals fall into the 2.4-2.7 g/cm{sup 3} and > 3 g/cm{sup 3} density ranges. The lighter fraction corresponds to aluminium particles and alloys, while the high density fraction is enriched in copper, copper alloys and more particularly in brass. The treatment process, after drying, consist in the use of high intensity magnetic separation devices (permanent neodymium-bore-iron magnets) for the removal of ferrous particles, and in the use of Foucault currents separation devices for non-magnetic metals. At the pilot-scale, the distribution of the processed wastes corresponds to: 62.6 % of non-metallized ashes, 35.5 % of magnetic products, and 1.9% of non-magnetic products. The possible recycling of the metal fraction must be demonstrated by further studies. (J.S.). Abstract only.

  4. COMPUTER CONTROLLED EXPERIMENTAL DEVICE FOR INVESTIGATIONS OF TRIBOLOGICAL INFLUENCES IN SHEET METAL FORMING

    Directory of Open Access Journals (Sweden)

    Tomislav Vujinović

    2012-05-01

    Full Text Available Sheet metal forming, especially deep drawing process is influenced by many factors. Blank holding force and drawbead displacement are two of them that can be controlled during the forming process.For this purpose, an electro-hydraulic computerized sheet-metal strip sliding device has been constructed. The basic characteristic of this device is realization of variable contact pressure and drawbead height as functions of time or stripe displacement. There are both, pressure and drawbead, ten linear and nonlinear functions. Additional features consist of the ability to measure drawing force, contact pressure, drawbead displacement etc.The device overview and first results of steel sheet stripe sliding over rounded drawbead are presented in the paper.

  5. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  6. Alternative Forms of Compound Fractional Poisson Processes

    Directory of Open Access Journals (Sweden)

    Luisa Beghin

    2012-01-01

    Full Text Available We study here different fractional versions of the compound Poisson process. The fractionality is introduced in the counting process representing the number of jumps as well as in the density of the jumps themselves. The corresponding distributions are obtained explicitly and proved to be solution of fractional equations of order less than one. Only in the final case treated in this paper, where the number of jumps is given by the fractional-difference Poisson process defined in Orsingher and Polito (2012, we have a fractional driving equation, with respect to the time argument, with order greater than one. Moreover, in this case, the compound Poisson process is Markovian and this is also true for the corresponding limiting process. All the processes considered here are proved to be compositions of continuous time random walks with stable processes (or inverse stable subordinators. These subordinating relationships hold, not only in the limit, but also in the finite domain. In some cases the densities satisfy master equations which are the fractional analogues of the well-known Kolmogorov one.

  7. Effect of local structures on crystallization in deeply undercooled metallic glass-forming liquids

    Science.gov (United States)

    Jiang, S. Q.; Wu, Z. W.; Li, M. Z.

    2016-04-01

    The crystallization mechanism in deeply undercooled ZrCu metallic glass-forming liquids was investigated via molecular dynamics simulations. It was found that the crystallization process is mainly controlled by the growth of crystal nuclei formed by the BCC-like atomic clusters, consistent with experimental speculations. The crystallization rate is found to relate to the number of growing crystal nuclei in the crystallization process. The crystallization rate in systems with more crystal nuclei is significantly hindered by the larger surface fractions of crystal nuclei and their different crystalline orientations. It is further revealed that in the crystallization in deeply undercooled regions, the BCC-like crystal nuclei are formed from the inside of the precursors formed by the FCC-like atomic clusters, and growing at the expense of the precursors. Meanwhile, the precursors are expanding at the expense of the outside atomic clusters. This process is consistent with the so-called Ostwald step rule. The atomic structures of metallic glasses are found to have significant impact on the subsequent crystallization process. In the Zr85Cu15 system, the stronger spatial correlation of Cu atoms could hinder the crystallization processes in deeply undercooled regions.

  8. Processes, Forms Of Sport Management System

    Directory of Open Access Journals (Sweden)

    Gheorghe Jinga

    2013-05-01

    Full Text Available The process of instructing the sportsmen has always been a complex and thorough activity, that requests profundity, professional sensitivity and bonding. The main characters in this process are played by managers, coaches, trainers, methodists, psychologists, sociologists, technicians who establish and hand over theoretical knowledge, abilitiesand skills for the sportsmen. In this way is being created the environment for instructing and highlighting the physical, technical, tactical and psychic potential of the participants in competitions. The training process of the sportsmen is more and more headed towards the integral and deep internalization of the instructive components, based on the interconnections between the elements of modern sport science.

  9. Ring and Volcano Structures Formed by a Metal Dipyrromethene Complex

    Energy Technology Data Exchange (ETDEWEB)

    Son, Seung Bae; Hahn, Jae Ryang [Chonbuk National Univ., Jeonju (Korea, Republic of); Miao, Qing; Shin, Jiyoung; Dolphin, David [Univ. of British Columbia, Columbia (Canada)

    2014-06-15

    Dichloromethane liquid droplets containing a cobalt dipyrromethene trimer deposited on a graphite surface were found to form coffee ring, toroid ring, or volcano dot structures due to the redistribution of the solute during solvent evaporation. The shapes and size distributions of the ring structures depended on the drying temperature. The shape differences were attributed to the fact that the solvent evaporation rate controlled the self-assembly process that yielded the coffee stain and pinhole structures.

  10. EXPERIMENTAL TESTING OF DRAW—BEAD RESTRAINING FORCE IN SHEET METAL FORMING

    Institute of Scientific and Technical Information of China (English)

    J.H.Yang; J.Chen; 等

    2003-01-01

    Due to complexities of draw-bead restraining force calculated according to theory and depending on sheet metal forming properties experiment testing system,a simplified method to calculate draw-bead restraining force is put forward by experimental method in cup-shaped drawing process.The experimental results were compared with numer-ical results and proved agreement.It shows the method is effective.

  11. Prediction of strain localization in sheet metal forming using elastoplastic-damage model and localization criterion

    OpenAIRE

    Haddag, Badis; ABED-MERAIM, Farid; BALAN, Tudor

    2007-01-01

    The aim of this work is to study the strain localization during the plastic deformation of sheets metals. This phenomenon is precursor for the fracture of drawing parts, thus its prediction using advanced behavior models is important in order to obtain safe final parts. Most often, an accurate prediction of localization during forming process requires damage to be included in the simulation. For this purpose, an advanced, anisotropic elastoplastic model, combining isotropic and kinematic hard...

  12. Process modelling and die design concepts for forming aircraft sheet parts

    Science.gov (United States)

    Hatipoğlu, H. A.; Alkaş, C. O.

    2016-08-01

    This study is about typical sheet metal forming processes applied in aerospace industry including flexform, stretch form and stretch draw. Each process is modelled by using finite element method for optimization. Tensile, bulge, forming limit and friction tests of commonly used materials are conducted for defining the hardening curves, yield loci, anisotropic constants, forming limit curves and friction coefficients between die and sheet. Process specific loadings and boundary conditions are applied to each model. The models are then validated by smartly designed experiments that characterize the related forming processes. Lastly, several examples are given in which those models are used to predict the forming defects before physical forming and necessary die design and process parameter changes are applied accordingly for successful forming operations.

  13. Maturity determination and information visualization of new forming processes considering uncertain indicator values

    Science.gov (United States)

    Weckenmann, A.; Akkasoglu, G.

    2012-04-01

    Operative or strategic decision-making during the development of novel objects is complicated and mostly based on fuzzy assumptions or uncertain information. Consideration of information uncertainty would enhance the reliability of any evaluation of the current development status of new objects. Decisions could be made with a higher safety. The development status equates to the maturity and is to be assessed by previously elicited indicators in relation to phase-dependent requirements. Within this paper, a reference-model based maturity method considering uncertain indicators is introduced for enabling the determination and assurance of the development status in a quantitative and systematic way. The method is applied within the development of a novel metal forming process namely the Sheet-Bulk Metal Forming, which aims to unite the advantages of sheet metal and bulk metal forming. Additionally techniques for visualizing the determined maturity value are proposed to support subsequent decision processes in the context of maturity assurance or improvement.

  14. Experimental approach for thermal parameters estimation during glass forming process

    Science.gov (United States)

    Abdulhay, B.; Bourouga, B.; Alzetto, F.; Challita, C.

    2016-10-01

    In this paper, an experimental device designed and developedto estimate thermal conditions at the Glass / piston contact interface is presented. This deviceis made of two parts: the upper part contains the piston made of metal and a heating device to raise the temperature of the piston up to 500 °C. The lower part is composed of a lead crucible and a glass sample. The assembly is provided with a heating system, an induction furnace of 6 kW for heating the glass up to 950 °C.The developed experimental procedure has permitted in a previous published study to estimate the Thermal Contact ResistanceTCR using the inverse technique developed by Beck [1]. The semi-transparent character of the glass has been taken into account by an additional radiative heat flux and an equivalent thermal conductivity. After the set-up tests, reproducibility experiments for a specific contact pressure have been carried outwith a maximum dispersion that doesn't exceed 6%. Then, experiments under different conditions for a specific glass forming process regarding the application (Packaging, Buildings and Automobile) were carried out. The objective is to determine, experimentallyfor each application,the typical conditions capable to minimize the glass temperature loss during the glass forming process.

  15. Sheet Metal Spinning Forming Device%金属薄板旋弯成形装置

    Institute of Scientific and Technical Information of China (English)

    徐智跃

    2012-01-01

    In view of the difficulty in sheet metal bending processing during the new product development phase, the article proposed the new process of spinning forming and corresponding equipment design based on analysis of main structural features of sheet metal parts, and comparison of advantages and disadvantages among the current forming processes as well as their respective applicable range. The paper focuses on structural design, usage and application effect of the sheet metal spinning forming device. [ Ch ,5 fig. 1 tab. 10 ref. ]%针对新产品研制过程中金属薄板弯曲成形这一加工难点,分析了薄板零件主要形状与结构特征,比较了常见成形工艺的优缺点和加工适用的范围,提出旋弯成形这一新的工艺方法及相应工艺装备设计,重点介绍金属薄板旋弯成形装置的结构设计,使用方法及应用效果.

  16. Hyperfinite Dirichlet Forms and Stochastic Processes

    CERN Document Server

    Albeverio, Sergio; Herzberg, Frederik

    2011-01-01

    This monograph treats the theory of Dirichlet forms from a comprehensive point of view, using 'nonstandard analysis'. Thus, it is close in spirit to the discrete classical formulation of Dirichlet space theory by Beurling and Deny (1958). The discrete infinitesimal setup makes it possible to study the diffusion and the jump part using essentially the same methods. This setting has the advantage of being independent of special topological properties of the state space and in this sense is a natural one, valid for both finite- and infinite-dimensional spaces. The present monograph provides a tho

  17. Reliable processing of graphene using metal etchmasks

    Directory of Open Access Journals (Sweden)

    Peltekis Nikos

    2011-01-01

    Full Text Available Abstract Graphene exhibits exciting properties which make it an appealing candidate for use in electronic devices. Reliable processes for device fabrication are crucial prerequisites for this. We developed a large area of CVD synthesis and transfer of graphene films. With patterning of these graphene layers using standard photoresist masks, we are able to produce arrays of gated graphene devices with four point contacts. The etching and lift off process poses problems because of delamination and contamination due to polymer residues when using standard resists. We introduce a metal etch mask which minimises these problems. The high quality of graphene is shown by Raman and XPS spectroscopy as well as electrical measurements. The process is of high value for applications, as it improves the processability of graphene using high-throughput lithography and etching techniques.

  18. Forms, Sources and Processes of Trust

    NARCIS (Netherlands)

    Nooteboom, B.

    2006-01-01

    This chapter reviews some key points in the analysis of trust, based on Nooteboom (2002)i.The following questions are addressed.What can we have trust in?What is the relation between trust and control?What are the sources of trust? And what are its limits?By what process is trust built up and broken

  19. ICM METALLICITY EVOLUTION: EFFECTS OF DYNAMICAL PROCESSES

    Directory of Open Access Journals (Sweden)

    S. Cora

    2009-01-01

    Full Text Available We present a study on the origin of the metallicity evolution of the intracluster medium (ICM by applying a semi-analytic model of galaxy formation to N-Body/SPH non-radiative cosmological simulations of clusters of galaxies. The results obtained for a set of clusters with virial masses of - 1:5 - 1015 h-1M contribute to the theoretical interpretation of recent observational X-ray data, which indicate a decrease of the average iron content of the intracluster gas with increasing redshift, z. We nd that this evolution is mainly due to a progressive increase of the iron content within 15 per cent of the virial radius as a result of dynamical processes. The clusters have been considerably enriched by z - 1 with very low contribution from recent star formation. Low entropy gas that has been enriched at high z sink to the cluster centre contributing to the evolution of the metallicity pro les.

  20. New isotopic evidence bearing on bonanza (Au-Ag) epithermal ore-forming processes

    Science.gov (United States)

    Saunders, James A.; Mathur, Ryan; Kamenov, George D.; Shimizu, Toru; Brueseke, Matthew E.

    2016-01-01

    New Cu, S, and Pb isotope data provide evidence for a magmatic source of metal(loid)s and sulfur in epithermal Au-Ag deposits even though their ore-forming solutions are composed primarily of heated meteoric (ground) waters. The apparent isotopic discrepancy between ore metals and ore-forming solutions, and even between the ore and associated gangue minerals, indicates two different sources of epithermal ore-forming constituents: (1) a shallow geothermal system that not only provides the bulk of water for the ore-forming solutions but also major chemical constituents leached from host rocks (silica, aluminum, potassium, sodium, calcium) to make gangue minerals and (2) metals and metalloids (As, Te, Sb, etc.) and sulfur (±Se) derived from deeper magma bodies. Isotopic data are consistent with either vapor-phase transport of metal(loids) and sulfur and their subsequent absorption by shallow geothermal waters or formation of metallic (Au, Ag, Cu phases) nanoparticles at depth from magmatic fluids prior to encountering the geothermal system. The latter is most consistent with ore textures that indicate physical transport and aggregation of nanoparticles were significant ore-forming processes. The recognition that epithermal Au-Ag ores form in tectonic settings that produce magmas capable of releasing metal-rich fluids necessary to form these deposits can refine exploration strategies that previously often have focused on locating fossil geothermal systems.

  1. 76 FR 9810 - Agency Information Collection Activities: Comment Request for the Ferrous Metals Surveys (17 Forms)

    Science.gov (United States)

    2011-02-22

    ... Geological Survey Agency Information Collection Activities: Comment Request for the Ferrous Metals Surveys... OMB Control Number: 1028-0068. Form Number: Various (17 forms). Title: Ferrous Metals Surveys. Type of... minerals producers of ferrous and related metals. Respondent Obligation: Voluntary. Frequency of Collection...

  2. 40 CFR 471.40 - Applicability; description of the precious metals forming subcategory.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the precious metals forming subcategory. 471.40 Section 471.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS FORMING AND METAL...

  3. 40 CFR 471.50 - Applicability; description of the refractory metals forming subcategory.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the refractory metals forming subcategory. 471.50 Section 471.50 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS FORMING AND METAL...

  4. Programming-Free Form Conversion, Design, and Processing

    OpenAIRE

    Fan, Ting-Jun; Machlin, Rona S.; Wang, Christopher P.; Chang, Ifay F.

    1990-01-01

    In this paper, we present the requirements and design considerations for programming-free form conversion, design, and processing. A set of object-oriented software tools are also presented to help users convert a paper form into an electronic form, design an electronic form, and fill in an electronic form directly on screen.

  5. Tailored work hardening descriptions in simulation of sheet metal forming

    Science.gov (United States)

    Vegter, Henk; Mulder, Hans.; van Liempt, Peter; Heijne, Jan

    2013-12-01

    In the previous decades much attention has been given on an accurate material description, especially for simulations at the design stage of new models in the automotive industry. Improvements lead to shorter design times and a better tailored use of material. It also contributed to the design and optimization of new materials. The current description of plastic material behaviour in simulation models of sheet metal forming is covered by a hardening curve and a yield surface. In this paper the focus will be on modelling of work hardening for advanced high strength steels considering the requirements of present applications. Nowadays work hardening models need to include the effect of hard phases in a soft matrix and the effect of strain rate and temperature on work hardening. Most material tests to characterize work hardening are only applicable to low strains whereas many practical applications require hardening data at relatively high strains. Therefore, physically based hardening descriptions are needed allowing reliable extensions to high strain values.

  6. DWPF Hydrogen Generation Study-Form of Noble Metal SRAT Testing

    Energy Technology Data Exchange (ETDEWEB)

    Bannochie, C

    2005-09-01

    The Defense Waste Processing Facility, DWPF, has requested that the Savannah River National Laboratory, SRNL, investigate the factors that contribute to hydrogen generation to determine if current conservatism in setting the DWPF processing window can be reduced. A phased program has been undertaken to increase understanding of the factors that influence hydrogen generation in the DWPF Chemical Process Cell, CPC. The hydrogen generation in the CPC is primarily due to noble metal catalyzed decomposition of formic acid with a minor contribution from radiolytic processes. Noble metals have historically been added as trim chemicals to process simulations. The present study investigated the potential conservatism that might be present from adding the catalytic species as trim chemicals to the final sludge simulant versus co-precipitating the noble metals into the insoluble sludge solids matrix. Two sludge simulants were obtained, one with co-precipitated noble metals and one without noble metals. Co-precipitated noble metals were expected to better match real waste behavior than using trimmed noble metals during CPC simulations. Portions of both sludge simulants were held at 97 C for about eight hours to qualitatively simulate the effects of long term storage on particle morphology and speciation. The two original and two heat-treated sludge simulants were then used as feeds to Sludge Receipt and Adjustment Tank, SRAT, process simulations. Testing was done at relatively high acid stoichiometries, {approx}175%, and without mercury in order to ensure significant hydrogen generation. Hydrogen generation rates were monitored during processing to assess the impact of the form of noble metals. The following observations were made on the data: (1) Co-precipitated noble metal simulant processed similarly to trimmed noble metal simulant in most respects, such as nitrite to nitrate conversion, formate destruction, and pH, but differently with respect to hydrogen generation: (A

  7. Manufacturing processes of cellular metals. Part II. Solid route, metals deposition, other processes; Procesos de fabricacion de metales celulares. Parte II: Via solida, deposicion de metales otros procesos

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Cruz, L. J.; Coleto, J.

    2009-07-01

    At the first part of this paper review a description about cellular metal processes by liquid route, was made. In this second part, solid processes and metals deposition are described. In similar way, the different kind of processes in each case are reviewed; making a short description about the main parameters involved and the advantages and drawbacks in each of them. (Author) 147 refs.

  8. Synthesis and processing of composites by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Labs., Albuquerque, NM (United States); Tomsia, A.P. [Pask Research and Engineering, Berkeley, CA (United States)] [and others

    1997-04-01

    Achieving better performance in commercial products and processes often is dependent on availability of new and improved materials. Ceramic-metal composites have advantages over more conventional materials because of their high stiffness-to-weight ratios, good fracture toughness, and because their electrical and thermal properties can be varied through control of their compositions and microstructures. However, ceramic composites will be more widely used only when their costs are competitive with other materials and when designers have more confidence in their reliability. Over the past four years reactive metal penetration has been shown to be a promising technique for making ceramic and metal-matrix composites to near-net-shape with control of both composition and microstructure. It appears that, with sufficient development, reactive metal penetration could be an economical process for manufacturing many of the advanced ceramic composites that are needed for light-weight structural and wear applications for transportation and energy conversion devices. Near-net-shape fabrication of parts is a significant advantage because costly and energy intensive grinding and machining operations are substantially reduced, and the waste generated from such finishing operations is minimized. The most promising compositions to date consist of Al and Al{sub 2}O{sub 3}; thus, these composites should be of particular interest to the aluminum industry. The goals of this ceramic-metal composite research and development program are: (1) to identify compositions favorable for making composites by reactive metal penetration; (2) to understand the mechanism(s) by which these composites are formed; (3) to control and optimize the process so that composites and composite coatings can be made economically; and (4) to apply R&D results to problems of interest to the aluminum industry.

  9. Adaptive scallop height tool path generation for robot-based incremental sheet metal forming

    Science.gov (United States)

    Seim, Patrick; Möllensiep, Dennis; Störkle, Denis Daniel; Thyssen, Lars; Kuhlenkötter, Bernd

    2016-10-01

    Incremental sheet metal forming is an emerging process for the production of individualized products or prototypes in low batch sizes and with short times to market. In these processes, the desired shape is produced by the incremental inward motion of the workpiece-independent forming tool in depth direction and its movement along the contour in lateral direction. Based on this shape production, the tool path generation is a key factor on e.g. the resulting geometric accuracy, the resulting surface quality, and the working time. This paper presents an innovative tool path generation based on a commercial milling CAM package considering the surface quality and working time. This approach offers the ability to define a specific scallop height as an indicator of the surface quality for specific faces of a component. Moreover, it decreases the required working time for the production of the entire component compared to the use of a commercial software package without this adaptive approach. Different forming experiments have been performed to verify the newly developed tool path generation. Mainly, this approach serves to solve the existing conflict of combining the working time and the surface quality within the process of incremental sheet metal forming.

  10. Analysis of hot forming of a sheet metal component made of advanced high strength steel

    Science.gov (United States)

    Demirkaya, Sinem; Darendeliler, Haluk; Gökler, Mustafa İlhan; Ayhaner, Murat

    2013-05-01

    To provide reduction in weight while maintaining crashworthiness and to decrease the fuel consumption of vehicles, thinner components made of Advanced High Strength Steels (AHSS) are being increasingly used in automotive industry. However, AHSS cannot be formed easily at the room temperature (i.e. cold forming). The alternative process involves heating, hot forming and subsequent quenching. A-pillar upper reinforcement of a vehicle is currently being produced by cold forming of DP600 steel sheet with a thickness of 1.8 mm. In this study, the possible decrease in the thickness of this particular part by using 22MnB5 as appropriate AHSS material and applying this alternative process has been studied. The proposed process involves deep drawing, trimming, heating, sizing, cooling and piercing operations. Both the current production process and the proposed process are analyzed by the finite element method. The die geometry, blank holding forces and the design of the cooling channels for the cooling process are determined numerically. It is shown that the particular part made of 22MnB5 steel sheet with a thickness of 1.2 mm can be successfully produced by applying the proposed process sequence and can be used without sacrificing the crashworthiness. With the use of the 22MnB5 steel with a thickness of 1.2 mm instead of DP600 sheet metal with a thickness of 1.8 mm, the weight is reduced by approximately 33%.

  11. Blank Design and Rapid Stamping Forming Process of Titanium Sheet Metal for Mandibular Prosthesis with the Three-dimensional Flexible Surface Structure%钛板下颌假体的柔性化三维曲面展开与快速冲压成形工艺研究

    Institute of Scientific and Technical Information of China (English)

    连芩; 李涤尘; 乔莎; 刘亚雄; 贺健康; 王玲; 靳忠民

    2013-01-01

    The precise casting machining cycle is too long to develop customized titanium mandibular prosthesis; thus, a rapid stamping forming technique using a sheet titanium metal to form a flexible three-dimensional structure of mandibular prosthesis was developed in this study. The process design of the mandibular prosthesis to repair the chin defects with the large curvature change was to be designed and optimized through the finite element analysis of the feeding structure and the processing deformation of the titanium sheet metal. The additive manufacturing technology was applied to manufacture a set of stamping dies using the resin shells and the metal sand and resin composite filling. The mandibular prostheses by stamping forming process had the well quality of the surface and and the structure deformation with about 0.5 mm average offset, which proved that the sheet metal stamping forming process promised a new low cost and high efficient method to manufacture mandibular prosthesis with complex structure. An entire route of the sheet stamping forming process presented in this study is significant to the customized mandibular prosthesis application.%针对现有定制化钛合金下颌假体的精铸加工周期长的问题,提出了一种快速冲压成形具有柔性化三维结构的钛板下颌假体的方法。以曲率变化大的颏部缺损为对象,结合有限元分析确定钛板下料的最佳初始结构和冲压加工过程的变形条件,研究该类下颌假体的冲压成形工艺性结构设计和分析方法。基于增材制造及其快速模具的树脂壳体/金属树脂填料冲压模具具有高效、低成本的特点;所完成的三维下颌假体表面质量良好,结构尺寸平均偏移量为0.5 mm,证明柔性化结构的下颌假体可采用效率更高、成本更低的钣金冲压加工方法。提出了完整的冲压加工工艺路线,对下颌修复的实际应用具有一定的指导意义。

  12. Metal Transport and Chemical Heterogeneity in Early Star Forming Systems

    CERN Document Server

    Ritter, Jeremy S; Safranek-Shrader, Chalence; Milosavljevic, Milos; Bromm, Volker

    2014-01-01

    To constrain the properties of the first stars with the chemical abundance patterns observed in metal-poor stars, one must identify any non-trivial effects that the hydrodynamics of metal dispersal can imprint on the abundances. We use realistic cosmological hydrodynamic simulations to quantify the distribution of metals resulting from one Population III supernova and from a small number of such supernovae. Overall, supernova ejecta remain highly inhomogeneous throughout the simulations. When the supernova bubbles collapse, quasi-virialized metal-enriched clouds, fed by fallback from the bubbles and by streaming of metal-free gas from the cosmic web, grow in the centers of the dark matter halos. Partial turbulent homogenization on scales resolved in the simulation is observed in the clouds, and the vortical time scales are short enough to ensure true homogenization on subgrid scales. However, the abundances in the clouds differ from the gross yields of the supernovae. Continuing the simulations until the clou...

  13. FE simulation and process analysis on forming of aluminum alloy multi-layer cylinder parts with flow control forming

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-yun; WU You-sheng; XIA Ju-chen; HU Guo-an

    2005-01-01

    The aluminum alloy parts used in airbag of car were studied with flow control forming(FCF) method,which was a good way to low forming force and better mechanical properties. The key technology of FCF was the design of control chamber to divide metal flow. So, the design method of FCF was analyzed and two type of control chamber were put forward. According to divisional principle, calculation model of forming force and approximate formula were given. Then forming process of aluminum alloy multi-layer cylinder parts was simulated. The effect of friction factor, die radius and punch velocity on metal flow and forming force was obtained. Finally, the experiment was preformed under the direction of theory and finite element(FE) simulation results. And the qualified parts were manufactured. The simulation data and experimental results show that the forming sequence of inner wall and outer wall, and then the force step, can be controlled by adjusting the process parameters. And the FCF technology proposed has very important application value in precision forging.

  14. Simulations of Metal Cu in Heating Process

    Institute of Scientific and Technical Information of China (English)

    ZHANG, Tao(张弢); WU, Ai-Ling(吴爱玲); GUAN, Li(管立); QI, Yuan-Hua(齐元华)

    2004-01-01

    Based on the Finnis-Sinsclair (FS) many-body potential model, the melting process of a system, which consists of 500 Cu atoms, controlled by period boundary condition has been simulated. The means of pair correlation function, mean square displacement and Honeycutt-Anderson bonded pair have been used to characterize the melting behavior of Cu at different heating rates. The simulation indicates that melting point of metal Cu is 1444 K during a continuous heating process, and the calculated diffusion constant at the melting point is 4.31×10-9 m2/s. These results are better than those from the EAM method, showing that the FS potential model works well in some disordered systems.

  15. Assessment of the hazard posed by metal forms in water and sediments.

    Science.gov (United States)

    Wojtkowska, Małgorzata; Bogacki, Jan; Witeska, Anna

    2016-05-01

    This study aimed to describe the prevalence heavy metals (Zn, Cu, Pb, and Cd) forms in the ecosystem of the Utrata river in order to determine the mobile forms and bioavailability of metals. To extract the dissolved forms of metals in the water of the Utrata PHREEQC2 geochemical speciation model was used. The river waters show a high percentage of mobile and eco-toxic forms of Zn, Cu and Pb. The percentage of carbonate forms for all the studied metals was low (hardness, alkalinity) reduce the share of toxic metal forms, which precipitate as hardly soluble carbonate salts of Zn, Cu, Cd and Pb. Cu in the water in 90% of cases appeared in the form of hydroxyl compounds. To identify the forms of metal occurrence in the sediments Tessier's sequential extraction was used, allowing to assay bound metals in five fractions (ion exchange, carbonate, adsorption, organic, residual), whose nature and bioavailability varies in aquatic environments. The study has shown a large share of metals in labile and bioavailable forms. The speciation analysis revealed an absolute dominance of the organic fraction in the binding of Cu and Pb. Potent affinity for this fraction was also exhibited by Cd. The rations of exchangeable Zn and Cu forms in the sediments were similar. Both these metals had the lowest share in the most mobile ion exchange fraction.

  16. Potential for energy conservaton in the metal forming industries. Progress report, July 1, 1978-August 15, 1979

    Energy Technology Data Exchange (ETDEWEB)

    Avitzur, B.; Beidleman, C.R.; Smackey, B.M.

    1979-08-01

    Reduced energy consumption and improved product attributes are realizable benefits that are achievable through the adoption of optimal metal forming techniques. With the meteoric rise in energy costs, certain segments of the metal forming industries have accelerated their efforts in switching from energy intensive manufacturing techniques, e.g., casting, to metal forming, and, furthermore, from hot forming and machined components to cold forming, notably the automotive industry. The first year results of a two year study that will identify and document potential energy and cost savings associated with the adoption of low energy consumption techniques are presented. When compared with techniques requiring energy for hot forming, heat treatments, and excess or scrap material, the utilizaton of alternative metal forming processes offer considerable promise for energy savings. Descriptions of savings achieved by a combination of analytical methods and imaginative new processes are provided in the form of specific industrial case studies. The elimination of defects through the use of an analytical criteria for the prevention of the central burst is presented. Such available criteria for central burst serve as a justification for the desirability to develop criteria for the prevention of fishskin and other defects. Other savings which may be possible through the development of new technologies are included in an Appendix entitled: Recent Developments in Wire Making. One specific new process, Continuous Hydrostatic Extrusion, has been developed at Western Electric and is described in detail.

  17. Process for fabrication of metal oxide films

    Energy Technology Data Exchange (ETDEWEB)

    Tracy, C.E.; Benson, D.; Svensson, S.

    1990-07-17

    This invention is comprised of a method of fabricating metal oxide films from a plurality of reactants by inducing a reaction by plasma deposition among the reactants. The plasma reaction is effective for consolidating the reactants and producing thin films of metal oxides, e.g. electro-optically active transition metal oxides, at a high deposition rate. The presence of hydrogen during the plasma reaction enhances the deposition rate of the metal oxide. Various types of metal oxide films can be produced.

  18. Architectural design of heterogeneous metallic nanocrystals--principles and processes.

    Science.gov (United States)

    Yu, Yue; Zhang, Qingbo; Yao, Qiaofeng; Xie, Jianping; Lee, Jim Yang

    2014-12-16

    CONSPECTUS: Heterogeneous metal nanocrystals (HMNCs) are a natural extension of simple metal nanocrystals (NCs), but as a research topic, they have been much less explored until recently. HMNCs are formed by integrating metal NCs of different compositions into a common entity, similar to the way atoms are bonded to form molecules. HMNCs can be built to exhibit an unprecedented architectural diversity and complexity by programming the arrangement of the NC building blocks ("unit NCs"). The architectural engineering of HMNCs involves the design and fabrication of the architecture-determining elements (ADEs), i.e., unit NCs with precise control of shape and size, and their relative positions in the design. Similar to molecular engineering, where structural diversity is used to create more property variations for application explorations, the architectural engineering of HMNCs can similarly increase the utility of metal NCs by offering a suite of properties to support multifunctionality in applications. The architectural engineering of HMNCs calls for processes and operations that can execute the design. Some enabling technologies already exist in the form of classical micro- and macroscale fabrication techniques, such as masking and etching. These processes, when used singly or in combination, are fully capable of fabricating nanoscopic objects. What is needed is a detailed understanding of the engineering control of ADEs and the translation of these principles into actual processes. For simplicity of execution, these processes should be integrated into a common reaction system and yet retain independence of control. The key to architectural diversity is therefore the independent controllability of each ADE in the design blueprint. The right chemical tools must be applied under the right circumstances in order to achieve the desired outcome. In this Account, after a short illustration of the infinite possibility of combining different ADEs to create HMNC design

  19. New Approaches on Automated Wrinkle Detection in Sheet Metal Components by Forming Simulation

    Science.gov (United States)

    Liewald, M.; Wurster, K.; Blaich, C.

    2011-05-01

    In production of passenger cars, geometry complexity of deep drawn body panels increases constantly. For that reason, sheet metal components are analyzed within finite element analysis (FEA) with regard to their feasibility in production and expected quality before production equipment, such as drawing dies, is manufactured. Main criteria for characterizing component quality are cracks and sidewall wrinkles. In particular, cracks occur due to local overload in sheet metal plane caused by inadequate process parameters such as too high friction or forming forces. In contrast, sidewall wrinkles are caused by an inadequate level of compressive stress in component areas without contact between sheet metal component and drawing die. In FEA, failure by cracks can be analyzed evaluating scalar values of thinning or strain distribution in forming limit diagram with regard to forming limit curve. In contrast, detecting sidewall wrinkles often requires a manual and visual inspection of simulation results by the user. Therefore, a procedure to detect sidewall wrinkles in an automated manner is presented in this paper. The presented method determines occurrence of sidewall wrinkles based on strain distribution in forming limit diagram. Utilization of the disclosed calculation strategy allows estimation of cracks and sidewall wrinkles simultaneously after one run of simulation code. The presented approach for automated detection of sidewall wrinkles in combination with multivariate statistics shows a tool for virtual engineering to optimize deep drawing processes. Prior to die manufacturing, optimization with regard to both sides of the process window is possible. Hence, an increase in design efficiency, design space and reduction of development time and costs can be achieved at the same time.

  20. Quadratic solid-shell elements for nonlinear structural analysis and sheet metal forming simulation

    Science.gov (United States)

    Wang, Peng; Chalal, Hocine; Abed-Meraim, Farid

    2017-01-01

    In this paper, two quadratic solid-shell (SHB) elements are proposed for the three-dimensional modeling of thin structures. These consist of a 20-node hexahedral solid-shell element, denoted SHB20, and its 15-node prismatic counterpart, denoted SHB15. The formulation of these elements is extended in this work to include geometric and material nonlinearities, for application to problems involving large displacements and rotations as well as plasticity. For this purpose, the SHB elements are coupled with large-strain anisotropic elasto-plastic constitutive equations for metallic materials. Although based on a purely three-dimensional approach, several modifications are introduced in the formulation of these elements to provide them with interesting shell features. In particular, a special direction is chosen to represent the thickness, along which a user-defined number of integration points are located. Furthermore, for efficiency requirements and for alleviating locking phenomena, an in-plane reduced-integration scheme is adopted. The resulting formulations are implemented into the finite element software ABAQUS/Standard and, to assess their performance, a variety of nonlinear benchmark problems are investigated. Attention is then focused on the simulation of various complex sheet metal forming processes, involving large strain, anisotropic plasticity, and double-sided contact. From all simulation results, it appears that the SHB elements represent an interesting alternative to traditional shell and solid elements, due to their versatility and capability of accurately modeling selective nonlinear benchmark problems as well as complex sheet metal forming processes.

  1. Quadratic solid-shell elements for nonlinear structural analysis and sheet metal forming simulation

    Science.gov (United States)

    Wang, Peng; Chalal, Hocine; Abed-Meraim, Farid

    2016-10-01

    In this paper, two quadratic solid-shell (SHB) elements are proposed for the three-dimensional modeling of thin structures. These consist of a 20-node hexahedral solid-shell element, denoted SHB20, and its 15-node prismatic counterpart, denoted SHB15. The formulation of these elements is extended in this work to include geometric and material nonlinearities, for application to problems involving large displacements and rotations as well as plasticity. For this purpose, the SHB elements are coupled with large-strain anisotropic elasto-plastic constitutive equations for metallic materials. Although based on a purely three-dimensional approach, several modifications are introduced in the formulation of these elements to provide them with interesting shell features. In particular, a special direction is chosen to represent the thickness, along which a user-defined number of integration points are located. Furthermore, for efficiency requirements and for alleviating locking phenomena, an in-plane reduced-integration scheme is adopted. The resulting formulations are implemented into the finite element software ABAQUS/Standard and, to assess their performance, a variety of nonlinear benchmark problems are investigated. Attention is then focused on the simulation of various complex sheet metal forming processes, involving large strain, anisotropic plasticity, and double-sided contact. From all simulation results, it appears that the SHB elements represent an interesting alternative to traditional shell and solid elements, due to their versatility and capability of accurately modeling selective nonlinear benchmark problems as well as complex sheet metal forming processes.

  2. Carbon formation and metal dusting in advanced coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

    1997-02-01

    The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

  3. Laser Processing of Metals and Polymers

    Energy Technology Data Exchange (ETDEWEB)

    Singaravelu, Senthilraja [Old Dominion Univ., Norfolk, VA (United States)

    2012-05-01

    A laser offers a unique set of opportunities for precise delivery of high quality coherent energy. This energy can be tailored to alter the properties of material allowing a very flexible adjustment of the interaction that can lead to melting, vaporization, or just surface modification. Nowadays laser systems can be found in nearly all branches of research and industry for numerous applications. Sufficient evidence exists in the literature to suggest that further advancements in the field of laser material processing will rely significantly on the development of new process schemes. As a result they can be applied in various applications starting from fundamental research on systems, materials and processes performed on a scientific and technical basis for the industrial needs. The interaction of intense laser radiation with solid surfaces has extensively been studied for many years, in part, for development of possible applications. In this thesis, I present several applications of laser processing of metals and polymers including polishing niobium surface, producing a superconducting phase niobium nitride and depositing thin films of niobium nitride and organic material (cyclic olefin copolymer). The treated materials were examined by scanning electron microscopy (SEM), electron probe microanalysis (EPMA), atomic force microscopy (AFM), high resolution optical microscopy, surface profilometry, Fourier transform infrared spectroscopy (FTIR) and x-ray diffraction (XRD). Power spectral density (PSD) spectra computed from AFM data gives further insight into the effect of laser melting on the topography of the treated niobium.

  4. Noble Metal/Ceramic Composites in Flame Processes

    DEFF Research Database (Denmark)

    Schultz, Heiko; Madler, Lutz; Strobel, Reto

    Noble metals on metal oxides play a major role in the performance of electrodes, catalysts and many other applications. Today, impregnation of noble metals on metal oxides is done in the wet phase involving multiple steps. The physicochemical nature of the support, the precursor and the reaction...... conditions influence the resulting noble metal particles size in those systems [1]. For every specific application the particle size and the metal/metal oxide interaction affect the performance of these nano-composite materials [2]. Recently, aerosol processes have been successfully used to produce platinum......-7] with metal particles smaller than 7 nm on the metal oxide [3-7]. This makes them attractive for reactions with mass transfer limitation and for high temperature applications. An intimate contact of the two particles was observed in HRTEM images [3-5,7]. For a specific metal oxide support the metal particle...

  5. Impact Of Elastic Modulus Degradation On Springback In Sheet Metal Forming

    Science.gov (United States)

    Halilovič, Miroslav; Vrh, Marko; Štok, Boris

    2007-05-01

    Strain recovery after removal of forming loads, commonly defined as springback, is of great concern in sheet metal forming, in particular with regard to proper prediction of the final shape of the part. To control the problem a lot of work has been done, either by minimizing the springback on the material side or by increasing the estimation precision in corresponding process simulations. Unfortunately, by currently available software springback still cannot be adequately predicted, because most analyses of springback are using linear, isotropic and constant Young's modulus and Poisson's ratio. But, as it was measured and reported, none of it is true. The aim of this work is to propose an upgraded mechanical model which takes evolution of damage and related orthotropic stiffness degradation into account. Damage is considered by inclusion of ellipsoidal cavities, and their influence on the stiffness degradation is taken in accordance with the Mori-Tanaka theory, adopting the GTN model for plastic flow. In order to improve the numerical springback prediction, two major things are important: first, the correct evaluation of the stress-strain state at the end of the forming process, and second, correctness of the elastic properties used in the elastic relaxation analysis. Since in modelling of the forming process we adopt a damage constitutive model with orthotropic stiffness degradation considered, a corresponding damage parameters identification upon specific experimental tests data must be performed first, independently of the metal forming modelling. An improved identification of material parameters, which simultaneously considers tensile test results with different type of specimens and using neural network, is proposed. With regard to the case in which damage in material is neglected it is shown in the article how the springback of a formed part differs, when we take orthotropic damage evolution into consideration.

  6. Forming of tubes and bars of alumina/LY12 composites by liquid extrusion process

    Institute of Scientific and Technical Information of China (English)

    齐乐华; 李贺军; 崔培玲; 史忠科

    2003-01-01

    Tube and bar products of aluminum alloy composites reinforced by alumina short-fiber were formed in a single process with liquid extrusion technology. The microstructure verifies that the reinforcing effect is obvious in the deformation direction since fibers are distributed along this direction, which is resulted from the flow and crystallization under pressure of liquid metal and large plastic deformation of solidified metal in the process. The interface between fiber and matrix belongs to mechanical bonding. The fractograph demonstrates ductile mode. Liquid extrusion process opens up a new way for fabricating tube, bar and shaped products.

  7. Industrial application and validation of forming simulation in the flexforming process

    Science.gov (United States)

    Leacock, Alan; Ling, Dave; Bergkvist, Mikael

    2016-08-01

    The flex-forming process is used extensively in aerospace industry for net shape forming of sheet metal structural components. Common metals used in the manufacture of these components include 7075 and 2024 aluminium alloys; usually in an as quenched condition following solution heat treatment. While the process is commonplace, the level of manual rework remains high, driven by inherent process and material variability and the lack of upfront analysis before the manufacture of tooling. A suitable process modelling method using AutoForm is presented along with an industrial validation study for the manufacture of an aerospace frame component in 7075-W aluminium alloy. The results illustrate the importance of material model accuracy and the inclusion of through thickness compressive stresses in predicting the flange springback of the component.

  8. Process for removing technetium from iron and other metals

    Science.gov (United States)

    Leitnaker, James M.; Trowbridge, Lee D.

    1999-01-01

    A process for removing technetium from iron and other metals comprises the steps of converting the molten, alloyed technetium to a sulfide dissolved in manganese sulfide, and removing the sulfide from the molten metal as a slag.

  9. Heavy metals and its chemical speciation in sewage sludge at different stages of processing.

    Science.gov (United States)

    Tytła, Malwina; Widziewicz, Kamila; Zielewicz, Ewa

    2016-01-01

    The analysis of heavy metal concentrations and forms in sewage sludge constitutes an important issue in terms of both health and environmental hazards the metals pose. The total heavy metals concentration enables only the assessment of its contamination. Hence the knowledge of chemical forms is required to determine their environmental mobility and sludge final disposal. Heavy metals speciation was studied by using four-stage sequential extraction BCR (Community Bureau of Reference). This study was aimed at determining the total concentration of selected heavy metals (Zn, Cu, Ni, Pb, Cd, Cr and Hg) and their chemical forms (except for Hg) in sludge collected at different stages of its processing at two municipal Wastewater Treatment Plants in southern Poland. Metals contents in sludge samples were determined by using flame atomic absorption spectrometry (FAAS) and electrothermal atomic absorption spectrometry (ETAAS). This study shows that Zn and Cu appeared to be the most abundant in sludge, while Cd and Hg were in the lowest concentrations. The sewage sludge revealed the domination of immobile fractions over the mobile ones. The oxidizable and residual forms were dominant for all the heavy metals. There was also a significant difference in metals speciation between sludges of different origin which was probably due to differences in wastewater composition and processes occurring in biological stage of wastewater treatment. The results indicate a negligible capability of metals to migrate from sludge into the environment. Our research revealed a significant impact of thickening, stabilization and hygienization on the distribution of heavy metals in sludge and their mobility.

  10. An Assessment of Binary Metallic Glasses: Correlations Between Structure, Glass Forming Ability and Stability (Preprint)

    Science.gov (United States)

    2011-07-01

    release; distribution unlimited. 1. Introduction It has long been suggested that metallic glass stability and glass-forming ability (GFA) are... magnetostriction of Co-Cr-Zr amorphous alloys’, Rapidly Quenched Metals, Proc. 4th International Conference on Rapidly Quenched Metals, Sendai, Japan, 861-864

  11. Effects of Processing Parameters on the Forming Quality of C-Shaped Thermosetting Composite Laminates in Hot Diaphragm Forming Process

    Science.gov (United States)

    Bian, X. X.; Gu, Y. Z.; Sun, J.; Li, M.; Liu, W. P.; Zhang, Z. G.

    2013-10-01

    In this study, the effects of processing temperature and vacuum applying rate on the forming quality of C-shaped carbon fiber reinforced epoxy resin matrix composite laminates during hot diaphragm forming process were investigated. C-shaped prepreg preforms were produced using a home-made hot diaphragm forming equipment. The thickness variations of the preforms and the manufacturing defects after diaphragm forming process, including fiber wrinkling and voids, were evaluated to understand the forming mechanism. Furthermore, both interlaminar slipping friction and compaction behavior of the prepreg stacks were experimentally analyzed for showing the importance of the processing parameters. In addition, autoclave processing was used to cure the C-shaped preforms to investigate the changes of the defects before and after cure process. The results show that the C-shaped prepreg preforms with good forming quality can be achieved through increasing processing temperature and reducing vacuum applying rate, which obviously promote prepreg interlaminar slipping process. The process temperature and forming rate in hot diaphragm forming process strongly influence prepreg interply frictional force, and the maximum interlaminar frictional force can be taken as a key parameter for processing parameter optimization. Autoclave process is effective in eliminating voids in the preforms and can alleviate fiber wrinkles to a certain extent.

  12. Process for electroless deposition of metals on zirconium materials

    Science.gov (United States)

    Donaghy, Robert E.

    1978-01-01

    A process for the electroless deposition of a metal layer on an article comprised of zirconium or a zirconium alloy is disclosed. The article is activated in an aged aqueous solution comprising from about 10 to about 20 grams per liter ammonium bifluoride and from about 0.75 to about 2 grams per liter of sulfuric acid. The solution is aged by immersion of pickled zirconium in the solution for at least about 10 minutes. The loosely adhering film formed on the article in the activating step is removed and the article is contacted with an electroless plating solution containing the metal to be deposited on the article upon sufficient contact with the article.

  13. Process for electrolytic deposition of metals on zirconium materials

    Science.gov (United States)

    Donaghy, Robert E.

    1979-01-30

    A process for the electrolytic deposition of a metal layer on an article comprised of zirconium or a zirconium alloy is disclosed. The article is activated in an aged aqueous solution comprising from about 10 to about 20 grams per liter ammonium bifluoride and from about 0.75 to about 2 grams per liter of sulfuric acid. The solution is aged by immersion of pickled zirconium in the solution for at least about 10 minutes. The loosely adhering film formed on the article in the activating step is removed and the article is contacted with an electrolytic plating solution containing the metal to be deposited on the article in the presence of an electrode receiving current.

  14. Method for forming consumable electrodes from metallic chip scraps

    Science.gov (United States)

    Girshov, Vladimir Leonidovich; Podpalkin, Arcady Munjyvich; Treschevskiy, Arnold Nikolayevich; Abramov, Alexey Alexandrovich

    2005-10-11

    The method relates to metallurgical recycling of waste products, preferably titanium alloys chips scrap. Accordingly after crushing and cleaning, the chip scrap is subjected to vacuum-thermal degassing (VTD); the chip scrap is pressed into briquettes; the briquettes are placed into a mould allowing sufficient remaining space for the addition of molten metal alloy; the mould is pre-heated before filling with the molten metal alloy; the mould remaining space is filled with molten metal alloy. After cooling, the electrode is removed from the mould. The method provides a means for 100% use of chip scrap in producing consumable electrodes having increased mechanical strength and reduced interstitial impurities content leading to improved secondary cast alloys.

  15. FEM Analysis on Electromagnetic Processing of Thin Metal Sheets

    Directory of Open Access Journals (Sweden)

    PASCA Sorin

    2014-10-01

    Full Text Available Based on finite element analysis, this paper investigates a possible new technology for electromagnetic processing of thin metal sheets, in order to improve the productivity, especially on automated manufacturing lines. This technology consists of induction heating process followed by magnetoforming process, both applied to metal sheet, using the same tool coil for both processes.

  16. Reaction-Forming Method for Producing Near Net-Shape Refractory Metal Carbides

    Energy Technology Data Exchange (ETDEWEB)

    Palmisiano, Marc N.; Jakubenas, Kevin J.; Baranwal, Rita

    2004-07-20

    A method for reaction forming refractory metal carbides. The method involves the fabrication of a glassy carbon preform by casting an organic, resin-based liquid mixture into a mold and subsequently heat treating it in two steps, which cures and pyrolizes the resin resulting in a porous carbon preform. By varying the amounts of the constituents in the organic, resin-based liquid mixture, control over the density of the carbon preform is obtained. Control of the density and microstructure of the carbon preform allows for determination of the microstructure and properties of the refractory metal carbide material produced. The glassy carbon preform is placed on a bed of refractory metal or refractory metal--silicon alloy. The pieces are heated above the melting point of the metal or alloy. The molten metal wicks inside the porous carbon preform and reacts, forming the refractory metal carbide or refractory metal carbide plus a minor secondary phase.

  17. Advanced solid elements for sheet metal forming simulation

    Science.gov (United States)

    Mataix, Vicente; Rossi, Riccardo; Oñate, Eugenio; Flores, Fernando G.

    2016-08-01

    The solid-shells are an attractive kind of element for the simulation of forming processes, due to the fact that any kind of generic 3D constitutive law can be employed without any additional hypothesis. The present work consists in the improvement of a triangular prism solid-shell originally developed by Flores[2, 3]. The solid-shell can be used in the analysis of thin/thick shell, undergoing large deformations. The element is formulated in total Lagrangian formulation, and employs the neighbour (adjacent) elements to perform a local patch to enrich the displacement field. In the original formulation a modified right Cauchy-Green deformation tensor (C) is obtained; in the present work a modified deformation gradient (F) is obtained, which allows to generalise the methodology and allows to employ the Pull-Back and Push-Forwards operations. The element is based in three modifications: (a) a classical assumed strain approach for transverse shear strains (b) an assumed strain approach for the in-plane components using information from neighbour elements and (c) an averaging of the volumetric strain over the element. The objective is to use this type of elements for the simulation of shells avoiding transverse shear locking, improving the membrane behaviour of the in-plane triangle and to handle quasi-incompressible materials or materials with isochoric plastic flow.

  18. Implementation of virtual models from sheet metal forming simulation into physical 3D colour models using 3D printing

    Science.gov (United States)

    Junk, S.

    2016-08-01

    Today the methods of numerical simulation of sheet metal forming offer a great diversity of possibilities for optimization in product development and in process design. However, the results from simulation are only available as virtual models. Because there are any forming tools available during the early stages of product development, physical models that could serve to represent the virtual results are therefore lacking. Physical 3D-models can be created using 3D-printing and serve as an illustration and present a better understanding of the simulation results. In this way, the results from the simulation can be made more “comprehensible” within a development team. This paper presents the possibilities of 3D-colour printing with particular consideration of the requirements regarding the implementation of sheet metal forming simulation. Using concrete examples of sheet metal forming, the manufacturing of 3D colour models will be expounded upon on the basis of simulation results.

  19. Experimental investigation on: Laser shock micro-forming process using the mask and flexible pad

    Science.gov (United States)

    Wang, Xiao; Li, Liyin; Shen, Zongbao; Sha, Chaofei; Gao, Shuai; Li, Cong; Sun, Xianqing; Ma, Youjuan; Liu, Huixia

    2017-01-01

    A forming process called the mask and flexible pad laser shock forming was proposed to fabricate the micro-features on the copper foil. In this process, the mask and laser beam were used as rigid punches. Shock waves induced by plasma were used as the source of loading and plasticine was used as a flexible pad. This was a micro scale and high strain rate forming process and the traditional forming method with micro-mold was changed. In the experiment, surface morphology of formed parts was represented and it was found that the mask played a significant role in the forming process. In order to understand the forming process in the experiment, process parameters, including laser pulse energy, numbers of laser pulse and grain size, were analyzed. The experimental results showed that different parameters had different effects on formed parts. The surface quality and the thickness distribution of formed parts were investigated. It was found that formed parts could keep good surface quality after laser shocking and the reasons were explored. The thickness distribution was measured and the thickness thinning rate was calculated. There was no local tightening or rupture in the forming area. In this paper, the micro-features could be obtained on metallic foils and the method of mold-free was proved to be feasible.

  20. A new micro scale FE model of crystalline materials in micro forming process

    Directory of Open Access Journals (Sweden)

    Luo Liang

    2016-01-01

    Full Text Available Micro forming of metals has drawn global attention due to the increasing requirement of micro metal products. However, the size effects become significant in micro forming processes and affect the application of finite element (FE simulation of micro forming processes. Dividing samples into small areas according to their microstructures and assigning individual properties to each small area are a possible access to micro forming simulation considering material size effects. In this study, a new model that includes both grains and their boundaries was developed based on the observed microstructures of samples. The divided subareas in the model have exact shapes and sizes with real crystals on the sample, and each grain and grain boundaries have their own properties. Moreover, two modelling methods using different information from the microstructural images were introduced in detail. The two modelling methods largely increase the availability of various microstructural images. The new model provides accurate results which present the size effects well.

  1. Process for Forming a High Temperature Single Crystal Canted Spring

    Science.gov (United States)

    DeMange, Jeffrey J (Inventor); Ritzert, Frank J (Inventor); Nathal, Michael V (Inventor); Dunlap, Patrick H (Inventor); Steinetz, Bruce M (Inventor)

    2017-01-01

    A process for forming a high temperature single crystal canted spring is provided. In one embodiment, the process includes fabricating configurations of a rapid prototype spring to fabricate a sacrificial mold pattern to create a ceramic mold and casting a canted coiled spring to form at least one canted coil spring configuration based on the ceramic mold. The high temperature single crystal canted spring is formed from a nickel-based alloy containing rhenium using the at least one coil spring configuration.

  2. Monitoring metal-fill in a lost foam casting process.

    Science.gov (United States)

    Abdelrahman, Mohamed; Arulanantham, Jeanison Pradeep; Dinwiddie, Ralph; Walford, Graham; Vondra, Fred

    2006-10-01

    The lost foam casting (LFC) process is emerging as a reliable casting method. The metal-fill profile in LFC plays an important role among several factors that affect casting quality. The metal-fill profile is in turn affected by several factors. Several casting defects may result due to an improper metal-fill process. Hence, it becomes essential to characterize and control, if possible, the metal-fill process in LFC. This research presents instrumentation and a technique to monitor and characterize the metal-fill process. The characterization included the determination of the position of the metal front and the profile in which the metal fills up the foam pattern. The instrumentation included capacitive sensors. Each sensor is comprised of two electrodes whose capacitive coupling changes as the metal fills the foam pattern. Foundry tests were conducted to obtain the sensors' responses to the metal fill. Two such sensors were used in the foundry tests. Data representing the responses of these sensors during the metal-fill process were collected using a data acquisition system. A number of finite element electrostatic simulations were carried out to study the metal-fill process under conditions similar to those experienced in foundry tests. An artificial neural network was trained using the simulation data as inputs and the corresponding metal-fill profiles as outputs. The neural network was then used to infer the profile of the metal-fill during foundry tests. The results were verified by comparing the metal-fill profile inferred from the neural network to the actual metal-fill profile captured by an infrared camera used during the foundry tests. The match up between the inferred profiles and the infrared camera measurements was satisfactory, indicating that the developed technique provides a reliable and cost effective method to monitor the metal-fill profile in LFC.

  3. THERMODYNAMICS AND NANOSTRUCTURAL MECHANISMS OF PROCESSES OF MELTING AND CRYSTALLIZATION OF METALS

    Directory of Open Access Journals (Sweden)

    V. Yu. Stetsenko

    2016-01-01

    Full Text Available Melting and crystallization of metals are equilibrium thermodynamic processes. As the main structural units of dendrites serve construction nanocrystals which are formed of elementary nanocrystals. The main mechanisms of processes of melting and crystallization of metals are disintegration of dendrites on nanocrystals and formation of dendrites from nanocrystals. On process of crystallization and morphology of dendrites the great influence is exerted by the hardening speed, surface-active elements and the dissolved gases.

  4. Process for making RF shielded cable connector assemblies and the products formed thereby

    Science.gov (United States)

    Fisher, A.; Clatterbuck, C. H. (Inventor)

    1973-01-01

    A process for making RF shielded cable connector assemblies and the resulting structures is described. The process basically consists of potting wires of a shielded cable between the cable shield and a connector housing to fill in, support, regidize, and insulate the individual wires contained in the cable. The formed potting is coated with an electrically conductive material so as to form an entirely encompassing adhering conductive path between the cable shield and the metallic connector housing. A protective jacket is thereby formed over the conductive coating between the cable shield and the connector housing.

  5. Effect of different heating methods on deformation of metal plate under upsetting mechanism in laser forming

    Science.gov (United States)

    Shi, Yongjun; Liu, Yancong; Yi, Peng; Hu, Jun

    2012-03-01

    In a laser forming process, different forming mechanisms have different deformation behaviors. The aim of laser forming is to acquire plane strain under an upsetting mechanism, while a plate undergoes a small bending deformation. In some industrial applications, the bending strain should not occur. To achieve high-precision forming, the deformation behaviors of a metal plate when an upsetting mechanism plays a dominant role are studied in the paper. Several heating methods are proposed to reduce the plane strain difference along the thickness direction and little bending deformation resulting from a small temperature difference between the top and bottom surfaces of the plate. The results show that negligible bending deformation and a uniform plastic plane strain field can be obtained by simultaneously heating the top and bottom surfaces with the same process parameters. A conventional scanning method needs a larger spot diameter and slower scanning speed under the upsetting mechanism, but a smaller spot diameter and quicker scanning speed may be selected using the simultaneous heating method, which can greatly widen the potential scope of process parameters.

  6. Effects of Forming Process on Composite mode I Interlaminar Fracture Toughness

    Directory of Open Access Journals (Sweden)

    CHEN Xingyi

    2016-10-01

    Full Text Available In order to compare and analyse the effect of two different kinds of forming process on composite mode I interlaminar fracture toughness, the DCB specimens were tested by using hypothesis inspeetion method.A finite element model was also used to simulate the crack propagation process.The results demonstrate that the average of mode I interlaminar fracture toughness from silicon rubber flexible mold forming is a bit higher than that from metal rigid mold forming.Howevers the variance of mode I interlaminar fracture toughness from the two groups shows no significant difference.The crack propagation process of the two forming process is similar. The established finite element model, which is identical to the test results, can predict the process of the crack expansion effectively.

  7. Simulation on flow process of filtered molten metals

    Institute of Scientific and Technical Information of China (English)

    房文斌; 耿耀宏; 魏尊杰; 安阁英; 叶荣茂

    2002-01-01

    Filtration and flow process of molten metals was analyzed by water simulation experiments. Fluid dynamic phenomena of molten metal cells through a foam ceramic filter was described and calculated by ERGOR equation as well. The results show that the filter is most useful for stable molten metals and the filtered flow is laminar, so that inclusions can be removed more effectively.

  8. Effects of Different Forms of Sulfur on the Characteristics of Heavy Metals in the Thermal Process of Municipal Solid Waste%不同形态硫对城市生活垃圾热过程中重金属迁移特性的影响

    Institute of Scientific and Technical Information of China (English)

    蔡思雨; 陆继东; 何婵

    2015-01-01

    In this paper, the effects of different forms of sulfide on the volatilization of heavy metals (Cd, Cr, Ni, Cu, Pb, and Zn) in municipal solid waste (MSW) were investigated. The heavy metal amount and surface morphology of bottom ash were analyzed with Atomic Absorption Spectrometer (AAS) and Scanning Electron Microscope (SEM) respectively. Results showed that, compared with the organic sulfur, inorganic sulfur can more effectively immobilize the heavy metals in bottom ash in the thermal process. The presence of sulfur compounds would inhibit the volatilization of Cd, Cu and Pb during the thermal process. The inorganic sulfur would inhibit the volatilization of Cr and Ni, while the organic sulfur would increase the volatilization rates. However, the presence of sulfur compounds would increase the volatilization of heavy metals in reducing atmosphere.%采用管式实验炉研究了不同形态硫化物对城市生活垃圾中Cd、Cu、Cr、Pb、Ni、Zn六种元素在热过程中的迁移特性的影响,使用原子吸收光谱仪和扫描电子显微镜等仪器对重金属浓度、灰渣表面形貌等进行了分析.结果表明,在热过程中,无机硫相对于有机硫能更有效地将重金属固定在底渣中.含硫化合物的存在可以减少Cd、Cu、Pb在热过程中的挥发;其中无机硫可以减少Cr、Ni的挥发,而有机硫则会增大Cr、Ni的挥发.但在还原性气氛中,含硫化合物的存在会增大重金属的挥发.

  9. Development and characterization of polymers-metallic hot embossing process for manufacturing metallic micro-parts

    Science.gov (United States)

    Sahli, M.; Millot, C.; Gelin, J.-C.; Barrière, T.

    2011-01-01

    In the recent years, hot embossing process becomes a promising process for the replication of polymer micro-structures associated to its manufacturing capability related to a relatively low component cost. This rising demand has prompted the development of various micro-manufacturing techniques in an attempt to get micro-parts in large batch. The paper investigates the way to get metallic micro-parts through the hot embossing process. The micro-manufacturing process consists in three stages. In the first one, the different metallic feedstocks with 50 to 60% powder loading in volume have been prepared with adapted polymers/powders formulations. In a second stage, an elastomeric master has been used to obtain micro-parts on a plastic loaded substrate with developed mixture based on polypropylene, paraffin wax and stearic acid. Finally, a thermal debinding stage in nitrogen atmosphere followed by a solid state pre-sintering stage has been applied, in order to eliminate the pores between powder particles in the debinded components. Then the porous components are agglomerated by solid state diffusion after heating to a temperature slightly lower than the melting temperature related to the material used in the process, to form an homogenous structure when full densification is achieved. The advantages of this approach include: rapid manufacturing of injection tools with high-quality, easy demoulding of metallic parts from the elastomeric moulds and great flexibility related to the choices of material. The paper describes all the processing stages and the way to characterize the geometrical, physical and mechanical properties of the resulting micro-parts.

  10. System and process for aluminization of metal-containing substrates

    Energy Technology Data Exchange (ETDEWEB)

    Chou, Yeong-Shyung; Stevenson, Jeffry W

    2015-11-03

    A system and method are detailed for aluminizing surfaces of metallic substrates, parts, and components with a protective alumina layer in-situ. Aluminum (Al) foil sandwiched between the metallic components and a refractory material when heated in an oxidizing gas under a compression load at a selected temperature forms the protective alumina coating on the surface of the metallic components. The alumina coating minimizes evaporation of volatile metals from the metallic substrates, parts, and components in assembled devices during operation at high temperature that can degrade performance.

  11. Different methods of forming multicomponent metal sulfide by SILAR-techniques

    Science.gov (United States)

    Gavrilov, S.; Zheleznyakova, A.; Dronov, A.; Presnukhina, A.; Popova, E.

    2014-12-01

    The features of the formation of multi-component metal sulfide films (Cu2ZnSnS4 and Cu2SnS3) formed by various methods SILAR technology were studied. Using different investigate methods the comparative analysis of the properties and composition of the films were carry out. The formation of a multi-component film in the mixed cationic solution is accompanied by additional processes in the solution and by the appearance of complex compounds. This factors has a strong influence on the composition and purity of the formed films. The characteristics of the solar cell test structures with ultrathin absorbing layer based on Cu2ZnSnS4 and Cu2SnS3 were obtained. It's necessity to introduce an interlayer and make more carefully study of the composition and interface of the absorber layer.

  12. Simulation of ultra-thin sheet metal forming using phenomenological and crystal plasticity models

    Science.gov (United States)

    Adzima, F.; Manach, PY; Balan, T.; Tabourot, L.; Toutain, S.; Diot, JL

    2016-08-01

    Micro-forming of ultra-thin sheet metals raises numerous challenges. In this investigation, the predictions of state-of-the-art crystal plasticity (CP) and phenomenological models are compared in the framework of industrial bending-dominated forming processes. Sheet copper alloys 0.1mm-thick are considered, with more than 20 grains through the thickness. Consequently, both model approaches are valid on theoretical ground. The phenomenological models’ performance was conditioned by the experimental database used for parameter identification. The CP approach was more robust with respect to parameter identification, while allowing for a less flexible description of kinematic hardening, at the cost of finer mesh and specific grain-meshing strategies. The conditions for accurate springback predictions with CP-based models are investigated, in an attempt to bring these models at the robustness level required for industrial application.

  13. Wetting of bulk metallic glass forming liquids on metals and ceramics

    Science.gov (United States)

    Ding, Shiyan; Kong, Jian; Schroers, Jan

    2011-08-01

    Contact wetting angle of Pd43Ni10Cu27P20, Pt57.5Cu14.7Ni5.3P22.5, Au49Ag5.5Pd2.3Cu26.9Si16.3, and Zr57Nb5Cu15.4Ni12.6Al10 bulk metallic glass forming alloys have been determined on materials that are used in micro and nano fabrication. Employing the sessile drop technique at a temperature above the corresponding melting temperatures, three kinds of wetting behaviors are observed, spanning from θ ≈ 140°, over neutral wetting, θ ≈ 80°, to almost complete wetting, θ < 5°. The origin for complete wetting is the formation of an interface phase promoting wetting. Estimations of the contact wetting angles are presented for temperatures in the supercooled liquid region where micro and nano fabrication is typically carried out. Consequences of the observed wetting behaviors for nanoforming are discussed.

  14. Numerical Controlled Rolling Process of Thick Metal Plate

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Thick metal plate rolling process has become more and more important in building a flat roof of drilling on the bottom at sea. This is because not only the product quality requirement higher and higher but also the marketing competition. To improve the process of thick metal plate rolling and to increase productivity a numerical controlled rolling process is developed, which include the process planning, the mathematical model establishment and the numerical control system development. The process is for ...

  15. Study on possibility for the improvement of corrosion resistance of metals using laser-formed oxide surface structure

    Science.gov (United States)

    Ruzankina, J. S.; Vasiliev, O. S.

    2016-08-01

    The laser processes of oxidation are currently known and used extensively, in particular, to improve corrosion resistance of metals possessing certain properties and composition. In this regard, actuality is the methods of laser oxidation of metals and the determination of their modes of treatment in each specific case. Increase of corrosion resistance ST20 can carried out with the formation on the surface oxide films, as well as by reducing surface roughness. Studied various modes of processing of the steel surface. Corrosion resistance investigated for protecting a metal. Defocusing the beam to allow the surface treatment of a wide beam in the low temperature mode of processing. For further study of the irradiated surface on the corrosion resistance was conducted by chemical treatment in acid. Estimated phase composition of films formed under laser treatment simulated in the program astics. The study to increase the corrosion resistance of steel and titanium, have shown that under the chosen methods of processing of materials degradation observed.

  16. SOIL FORMING PROCESSES IN VRANCEA MOUNTAINS AND SUB-CARPATHIANS

    Directory of Open Access Journals (Sweden)

    Gheorghe Sparchez

    2011-12-01

    Full Text Available Soil forming factors that are presenting a very great variability have favoured the manifestation of pedogenetical processes that have generated a great diversity of soils in the forest fund of Vrancea district.

  17. Superior metallic alloys through rapid solidification processing (RSP) by design

    Energy Technology Data Exchange (ETDEWEB)

    Flinn, J.E. [Idaho National Engineering Laboratory, Idaho Falls, ID (United States)

    1995-05-01

    Rapid solidification processing using powder atomization methods and the control of minor elements such as oxygen, nitrogen, and carbon can provide metallic alloys with superior properties and performance compared to conventionally processing alloys. Previous studies on nickel- and iron-base superalloys have provided the baseline information to properly couple RSP with alloy composition, and, therefore, enable alloys to be designed for performance improvements. The RSP approach produces powders, which need to be consolidated into suitable monolithic forms. This normally involves canning, consolidation, and decanning of the powders. Canning/decanning is expensive and raises the fabrication cost significantly above that of conventional, ingot metallurgy production methods. The cost differential can be offset by the superior performance of the RSP metallic alloys. However, without the performance database, it is difficult to convince potential users to adopt the RSP approach. Spray casting of the atomized molten droplets into suitable preforms for subsequent fabrication can be cost competitive with conventional processing. If the fine and stable microstructural features observed for the RSP approach are preserved during spray casing, a cost competitive product can be obtained that has superior properties and performance that cannot be obtained by conventional methods.

  18. Impact of melt treatment on semi-solid metal processing

    Energy Technology Data Exchange (ETDEWEB)

    Nafisi, Sahrooz [Center for University Research on Aluminum, CURAL, University of Quebec at Chicoutimi, Chicoutimi, Quebec, Canada G7H 2B1 (Canada)]. E-mail: snafisi@ampr-institute.com; Ghomashchi, Reza [Center for University Research on Aluminum, CURAL, University of Quebec at Chicoutimi, Chicoutimi, Quebec, Canada G7H 2B1 (Canada)]. E-mail: reza.ghomashchi@ampr-institute.com

    2007-06-14

    The concurrent presence of liquid and primary solid particles is the principal requirement for semisolid metal (SSM) processing. It is proposed that in addition to the temperature sensitivity of the solid fraction and the SSM temperature process window, partitioning of the solidification range is also essential. The solidification range of hypoeutectic Al-Si alloys is divided into two distinct temperature intervals of {alpha}-Al primary particles formation and eutectic and post-eutectic reactions zone. The primary particles are formed in three steps of {alpha}-Al nucleation, dendrite to rosette/globular transformation and coarsening of the primary {alpha}-Al particles over the entire solidification range. Furthermore the effects of inoculation and modification on these temperature intervals are discussed and elaborated for hypoeutectic Al-Si alloys.

  19. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    Science.gov (United States)

    Farmer, Joseph C.; Wong, Frank M.G.; Haslam, Jeffery J.; Yang, Nancy; Lavernia, Enrique J.; Blue, Craig A.; Graeve, Olivia A.; Bayles, Robert; Perepezko, John H.; Kaufman, Larry; Schoenung, Julie; Ajdelsztajn, Leo

    2014-07-15

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  20. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    Science.gov (United States)

    Farmer, Joseph C [Tracy, CA; Wong, Frank M. G. [Livermore, CA; Haslam, Jeffery J [Livermore, CA; Yang, Nancy [Lafayette, CA; Lavernia, Enrique J [Davis, CA; Blue, Craig A [Knoxville, TN; Graeve, Olivia A [Reno, NV; Bayles, Robert [Annandale, VA; Perepezko, John H [Madison, WI; Kaufman, Larry [Brookline, MA; Schoenung, Julie [Davis, CA; Ajdelsztajn, Leo [Walnut Creek, CA

    2009-11-17

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  1. A Plasticity Induced Anisotropic Damage Model for Sheet Forming Processes

    NARCIS (Netherlands)

    Niazi, M.S.; Meinders, V.T.; Wisselink, H.H.; Horn, ten C.H.L.J.; Klaseboer, G.; Boogaard, van den A.H.

    2013-01-01

    Plastic deformation induces damage in Advanced High Strength Steels (AHSS). Therefore damage development in these steels shall be studied and incorporated in the simulations for accurate failure predictions in forming processes and for determination of the product properties after forming. An effici

  2. Development of geometry of forming tools for extrusion of strip sheet by SPD process

    Science.gov (United States)

    Rusz, S.; Salajka, M.; Džugan, J.; Hilšer, O.; Bořuta, J.; Pastrňák, M.; Švec, J.

    2017-02-01

    On VSB -Technical University of Ostrava developed a method that uses the principle of severe plastic deformation to refine the structure and enhance mechanical properties of sheet metal strips. The greatest importance in practice represents an increase in yield strength and ultimate strength of sheet metal strips. The DRECE method (Dual Rolls Equal Channel Extrusion) is a newly developed method. Severe plastic deformation results in a high degree of the material deformation. The method can be used to produce metallic materials with a very fine grain structure. The paper analyses the effects of the values of angles of the newly developed forming tools on the achievement of mechanical properties in selected carbon steels by SPD process. The one type of steels (Ck55) was verified experimentally. Experiments were performed on the sheet metal strip with dimensions 58 (width) × 2 (thickness) × 1000 (length) mm with different inclination angle α.

  3. Metallicity Gradients in Disks: Do Galaxies Form Inside-Out?

    CERN Document Server

    Pilkington, K; Gibson, B K; Calura, F; Michel-Dansac, L; Thacker, R J; Molla, M; Matteucci, F; Rahimi, A; Kawata, D; Kobayashi, C; Brook, C B; Stinson, G S; Couchman, H M P; Bailin, J; Wadsley, J

    2012-01-01

    We examine radial and vertical metallicity gradients using a suite of disk galaxy simulations, supplemented with two classic chemical evolution approaches. We determine the rate of change of gradient and reconcile differences between extant models and observations within the `inside-out' disk growth paradigm. A sample of 25 disks is used, consisting of 19 from our RaDES (Ramses Disk Environment Study) sample, realised with the adaptive mesh refinement code RAMSES. Four disks are selected from the MUGS (McMaster Unbiased Galaxy Simulations) sample, generated with the smoothed particle hydrodynamics (SPH) code GASOLINE, alongside disks from Rahimi et al. (GCD+) and Kobayashi & Nakasato (GRAPE-SPH). Two chemical evolution models of inside-out disk growth were employed to contrast the temporal evolution of their radial gradients with those of the simulations. We find that systematic differences exist between the predicted evolution of radial abundance gradients in the RaDES and chemical evolution models, comp...

  4. The glass-forming ability of model metal-metalloid alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Kai; Liu, Yanhui; Schroers, Jan [Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); Center for Research on Interface Structures and Phenomena, Yale University, New Haven, Connecticut 06520 (United States); Shattuck, Mark D. [Department of Physics and Benjamin Levich Institute, The City College of the City University of New York, New York, New York 10031 (United States); Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); O’Hern, Corey S. [Department of Mechanical Engineering and Materials Science, Yale University, New Haven, Connecticut 06520 (United States); Center for Research on Interface Structures and Phenomena, Yale University, New Haven, Connecticut 06520 (United States); Department of Physics, Yale University, New Haven, Connecticut 06520 (United States); Department of Applied Physics, Yale University, New Haven, Connecticut 06520 (United States)

    2015-03-14

    Bulk metallic glasses (BMGs) are amorphous alloys with desirable mechanical properties and processing capabilities. To date, the design of new BMGs has largely employed empirical rules and trial-and-error experimental approaches. Ab initio computational methods are currently prohibitively slow to be practically used in searching the vast space of possible atomic combinations for bulk glass formers. Here, we perform molecular dynamics simulations of a coarse-grained, anisotropic potential, which mimics interatomic covalent bonding, to measure the critical cooling rates for metal-metalloid alloys as a function of the atomic size ratio σ{sub S}/σ{sub L} and number fraction x{sub S} of the metalloid species. We show that the regime in the space of σ{sub S}/σ{sub L} and x{sub S} where well-mixed, optimal glass formers occur for patchy and LJ particle mixtures, coincides with that for experimentally observed metal-metalloid glass formers. Thus, our simple computational model provides the capability to perform combinatorial searches to identify novel glass-forming alloys.

  5. The glass-forming ability of model metal-metalloid alloys

    Science.gov (United States)

    Zhang, Kai; Liu, Yanhui; Schroers, Jan; Shattuck, Mark D.; O'Hern, Corey S.

    2015-03-01

    Bulk metallic glasses (BMGs) are amorphous alloys with desirable mechanical properties and processing capabilities. To date, the design of new BMGs has largely employed empirical rules and trial-and-error experimental approaches. Ab initio computational methods are currently prohibitively slow to be practically used in searching the vast space of possible atomic combinations for bulk glass formers. Here, we perform molecular dynamics simulations of a coarse-grained, anisotropic potential, which mimics interatomic covalent bonding, to measure the critical cooling rates for metal-metalloid alloys as a function of the atomic size ratio σS/σL and number fraction xS of the metalloid species. We show that the regime in the space of σS/σL and xS where well-mixed, optimal glass formers occur for patchy and LJ particle mixtures, coincides with that for experimentally observed metal-metalloid glass formers. Thus, our simple computational model provides the capability to perform combinatorial searches to identify novel glass-forming alloys.

  6. Electrochemically Formed Ultrafine Metal Oxide Nanocatalysts for High-Performance Lithium-Oxygen Batteries.

    Science.gov (United States)

    Liu, Bin; Yan, Pengfei; Xu, Wu; Zheng, Jianming; He, Yang; Luo, Langli; Bowden, Mark E; Wang, Chong-Min; Zhang, Ji-Guang

    2016-08-10

    Lithium-oxygen (Li-O2) batteries have an extremely high theoretical specific energy density when compared with conventional energy-storage systems. However, practical application of the Li-O2 battery system still faces significant challenges. In this work, we report a new approach for synthesis of ultrafine metal oxide nanocatalysts through an electrochemical prelithiation process. This process reduces the size of NiCo2O4 (NCO) particles from 20-30 nm to a uniformly distributed domain of ∼2 nm and significantly improves their catalytic activity. Structurally, the prelithiated NCO nanowires feature ultrafine NiO/CoO nanoparticles that are highly stable during prolonged cycles in terms of morphology and particle size, thus maintaining an excellent catalytic effect to oxygen reduction and evolution reactions. A Li-O2 battery using this catalyst demonstrated an initial capacity of 29 280 mAh g(-1) and retained a capacity of >1000 mAh g(-1) after 100 cycles based on the weight of the NCO active material. Direct in situ transmission electron microscopy observations conclusively revealed the lithiation/delithiation process of as-prepared NCO nanowires and provided in-depth understanding for both catalyst and battery chemistries of transition-metal oxides. This unique electrochemical approach could also be used to form ultrafine nanoparticles of a broad range of materials for catalyst and other applications.

  7. Failure mechanisms in single-point incremental forming of metals

    DEFF Research Database (Denmark)

    Silva, Maria B.; Nielsen, Peter Søe; Bay, Niels

    2011-01-01

    The last years saw the development of two different views on how failure develops in single-point incremental forming (SPIF). Today, researchers are split between those claiming that fracture is always preceded by necking and those considering that fracture occurs with suppression of necking. Each...

  8. INDUSTRIAL PROCESS VALIDATION OF TABLET DOSAGE FORM: AN OVERVIEW

    Directory of Open Access Journals (Sweden)

    Gupta Surbhi

    2012-03-01

    Full Text Available In pharmaceutical organizations, validation is a fundamental segment that supports a company commitment to quality assurance. Validation is a tool of quality assurance which provides confirmation of the quality in equipment systems, manufacturing processes, software and testing methods. Validation assures that products with pre-determined quality characteristics and attributes can be reproduced consistently/reproducibly within the established limits of the manufacturing process operation at the manufacturing site. Validation of the individual steps of the manufacturing processes is called the process validation. Different dosage forms have different validation protocols. Here this article concentrates on the process validation of tablet dosage form, protocol preparation and regulatory basis for process validation in industry. It gives in detail the validation of each step of the manufacturing process of tablets through wet granulation.

  9. Experimental Methodology for Determining Optimum Process Parameters for Production of Hydrous Metal Oxides by Internal Gelation

    Energy Technology Data Exchange (ETDEWEB)

    Collins, J.L.

    2005-10-28

    The objective of this report is to describe a simple but very useful experimental methodology that was used to determine optimum process parameters for preparing several hydrous metal-oxide gel spheres by the internal gelation process. The method is inexpensive and very effective in collection of key gel-forming data that are needed to prepare the hydrous metal-oxide microspheres of the best quality for a number of elements.

  10. Application of Innovative Remediation Processes to Mining Effluents contaminated by Heavy Metals

    Directory of Open Access Journals (Sweden)

    Ubaldini S.

    2013-04-01

    Full Text Available The scope of the paper was to demonstrate the technical feasibility of the remediation processes by electrowinning and selective sequential precipitation, for toxic metals removal from acid mine drainage. By electrochemical experiments, high metals removal has been achieved: in particular, by Zn and Mn electrodeposition, it was possible to achieve about 93-99% Zn and Mn removal (as MnO2, with a relatively low energetic consumption. The principle of the heavy metals selective sequential precipitation is the combined application of sodium hydroxide solution and hydrogen sulfide produced by sulfate-reducing bacteria. For the hydrogen sulfide production the sulphate-reducing bacteria of genus Desulfovibrio was used. The selective sequential precipitation process reaches the selective precipitation of chosen metals with 99% efficiency – Fe, As, Al and Mn in the form of metal hydroxides, Cu and Zn as metal sulfides.

  11. From Function to Context to Form: Precedents and Focus Shifts in the Form Creation Process

    DEFF Research Database (Denmark)

    Restrepo-Giraldo, John Dairo

    2005-01-01

    In design, the form creation process involves imagining, seeing and drawing. Translating the vague and imprecise initial ideas into sketches requires significant ability, and in this process, images of existing products (precedents) are a welcomed aid. Searching for them, however, is difficult, b...

  12. Emerging technologies in extraction and processing of metals

    Science.gov (United States)

    Reddy, Ramana G.

    2003-04-01

    The growing need to conserve energy and materials and prevent environmental pollution led to an increased demand for better understanding of potential as well as existing processes. In this context, thermodynamic and transport modeling of materials and processes provides a rapid and cost-effective means of conducting and minimizing the complexity of experimental investigations and developing innovative and environmentally friendly metallurgical processes. This presentation concentrates on some fundamentals on new technologies as extractive metallurgy of copper, lead, aluminum, and other nonferrous metals and processing of nanocomposites. The newer routes of copper smelting and modeling of impurities in copper and lead slags and mattes are reviewed. The copper smelting capacity increased by a factor of 10 during the last three decades, the smelting rate increased by a factor of 6, and the process fuel equivalent decreased by a factor of 2. The a priori prediction, with no adjustable parameters, of impurity capacities of S and As in copper slags and S in lead slags, based on the Reddy-Blander model, is reviewed. Excellent agreement between the model-predicted capacities data and laboratory experimental and industrial data was observed. The model is an invaluable tool for optimization of process parameters in the efficient removal of impurities from the nonferrous-metals smelting and refining processes. A new in-situ processing technology for the production of a lightweight alloy matrix with ceramic particle reinforcements such as SiC in aluminum alloy matrix composites by bubbling reactive gas is reviewed. Thermal plasma processing of a nanoscale aluminum alloy matrix with TiC and TiN composites is discussed. The in-situ formed reinforcements are thermodynamically stable, and the composite particles are of uniform size. The optimum process parameters for the production of composite powders by thermal plasma are discussed. A low-temperature aluminum production and

  13. New fully empirical calibrations of strong-line metallicity indicators in star forming galaxies

    CERN Document Server

    Curti, M; Mannucci, F; Marconi, A; Maiolino, R; Esposito, S

    2016-01-01

    We derive new empirical calibrations for strong-line diagnostics of gas phase metallicity in local star forming galaxies by uniformly applying the Te method over the full metallicity range probed by the Sloan Digital Sky Survey (SDSS). To measure electron temperatures at high metallicity, where the auroral lines needed are not detected in single galaxies, we stacked spectra of more than 110,000 galaxies from the SDSS in bins of log[O II]/H$\\beta$ and log[O III]/H$\\beta$. This stacking scheme does not assume any dependence of metallicity on mass or star formation rate, but only that galaxies with the same line ratios have the same oxygen abundance. We provide calibrations which span more than 1 dex in metallicity and are entirely defined on a consistent absolute Te metallicity scale for galaxies. We apply our calibrations to the SDSS sample and find that they provide consistent metallicity estimates to within 0.05 dex.

  14. New fully empirical calibrations of strong-line metallicity indicators in star-forming galaxies

    Science.gov (United States)

    Curti, M.; Cresci, G.; Mannucci, F.; Marconi, A.; Maiolino, R.; Esposito, S.

    2017-02-01

    We derive new empirical calibrations for strong-line diagnostics of gas-phase metallicity in local star-forming galaxies by uniformly applying the Te method over the full metallicity range probed by the Sloan Digital Sky Survey (SDSS). To measure electron temperatures at high metallicity, where the auroral lines needed are not detected in single galaxies, we stacked spectra of more than 110 000 galaxies from the SDSS in bins of log[O II]/Hβ and log[O III]/Hβ. This stacking scheme does not assume any dependence of metallicity on mass or star formation rate, but only that galaxies with the same line ratios have the same oxygen abundance. We provide calibrations which span more than 1 dex in metallicity and are entirely defined on a consistent absolute Te metallicity scale for galaxies. We apply our calibrations to the SDSS sample and find that they provide consistent metallicity estimates to within 0.05 dex.

  15. Process Analysis in Container Shipping Network Structure Form Change

    Directory of Open Access Journals (Sweden)

    Chen Chao

    2012-03-01

    Full Text Available Being aimed at the influence of ship-size and cargo-demand changes on container shipping networks, to reveal the evolution process of container shipping networks structure form, this paper respectively designed the operation models for two major container shipping networks structure forms: Multi-port-calling network and Hub-and-spoke network, to maximizing the investment efficiency. Based on the above models, a comprehensively integrated operation model of container shipping networks is built and the evolution process of container shipping networks structure form with changing of both ship-size and cargo demands is analyzed. Finally, through a case study, results show that the comprehensive integrated operation model is very effective in the analysis of evolution process of container shipping networks structure forms.

  16. Bioleaching of metal ions from low grade sulphide ore: Process ...

    African Journals Online (AJOL)

    STORAGESEVER

    2010-05-10

    May 10, 2010 ... copper, gold, silver, platinum, chromium, iron, lead and zinc in various ... metal compounds into their water-soluble forms and are biocatalysts of this .... whose column elements represent the low, medium and high levels.

  17. Efficient simulation and process mechanics of incremental sheet forming

    NARCIS (Netherlands)

    Hadoush, Ashraf Moh’d Hasan

    2010-01-01

    Single Point Incremental Forming (SPIF) is a displacement controlled process performed on a CNC machine. A clamped blank is incrementally deformed by the movement of a small-sized tool that follows a prescribed lengthy tool path. The strain achieved by the SPIF process is higher than the strain achi

  18. Efficient simulation and process mechanics of incremental sheet forming

    NARCIS (Netherlands)

    Hadoush, A.

    2010-01-01

    Single Point Incremental Forming (SPIF) is a displacement controlled process performed on a CNC machine. A clamped blank is incrementally deformed by the movement of a small-sized tool that follows a prescribed lengthy tool path. The strain achieved by the SPIF process is higher than the strain

  19. Metal hydrides form halogen bonds: measurement of energetics of binding.

    Science.gov (United States)

    Smith, Dan A; Brammer, Lee; Hunter, Christopher A; Perutz, Robin N

    2014-01-29

    The formation of halogen bonds from iodopentafluorobenzene and 1-iodoperfluorohexane to a series of bis(η(5)-cyclopentadienyl)metal hydrides (Cp2TaH3, 1; Cp2MH2, M = Mo, 2, M = W, 3; Cp2ReH, 4; Cp2Ta(H)CO, 5; Cp = η(5)-cyclopentadienyl) is demonstrated by (1)H NMR spectroscopy. Interaction enthalpies and entropies for complex 1 with C6F5I and C6F13I are reported (ΔH° = -10.9 ± 0.4 and -11.8 ± 0.3 kJ/mol; ΔS° = -38 ± 2 and -34 ± 2 J/(mol·K), respectively) and found to be stronger than those for 1 with the hydrogen-bond donor indole (ΔH° = -7.3 ± 0.1 kJ/mol, ΔS° = -24 ± 1 J/(mol·K)). For the more reactive complexes 2-5, measurements are limited to determination of their low-temperature (212 K) association constants with C6F5I as 2.9 ± 0.2, 2.5 ± 0.1, <1.5, and 12.5 ± 0.3 M(-1), respectively.

  20. DETERMINATION OF BLANK HOLDER FORCE IN SHEET METAL DEEP DRAWING PROCESS

    Institute of Scientific and Technical Information of China (English)

    Y.J.Luo; Y.Q.Zhang; 等

    2003-01-01

    Blank holder force(BHF) is an important measure to control the sheet metal forming.BHF is identified quickly using artificial network(ANN) on the basis of its analytical description.And critical rupture and wrinkle BHF curves are given.A close-loop control system is established to finish the forming process.

  1. DETERMINATION OF BLANK HOLDER FORCE IN SHEET METAL DEEP DRAWING PROCESS

    Institute of Scientific and Technical Information of China (English)

    Y.J. Luo; Y.Q. Zhang; D.N. He

    2003-01-01

    Blank holder force (BHF) is an important measure to control the sheet metal forming.BHF is identified quickly using artificial neural network (ANN) on the basis of itsanalytical description. And critical rupture and wrinkle BHF curves are given. Aclose-loop control system is established to finish the forming process.

  2. SET OF CRITERIA FOR EFFICIENCY OF THE PROCESS FORMING SET OF CRITERIA FOR EFFICIENCY OF THE PROCESS FORMING

    Directory of Open Access Journals (Sweden)

    Alexander Aleksandrovich RYBANOV,

    Full Text Available Is offered the set of criteria for assessing efficiency of the process forming the answers to multiple-choice test items. To increase accuracy of computer-assisted testing results, it is suggested to assess dynamics of the process of forming the final answer using the following factors: loss of time factor and correct choice factor. The model application results show the high efficiency of suggested set of criterias

  3. Phenomenological microstructure simulation of incremental bulk metal forming using a multi mesh method

    Science.gov (United States)

    Hirt, G.; Schäfer, D.

    2010-06-01

    For the process design of incremental forming processes like ring rolling or stretch forging there is need for fast and accurate simulation techniques. For many applications it would be necessary to predict the microstructural evolution during the process. For this reason the FEM-software Larstran/Shape which is used for the plastomechanical simulation can be coupled with the microstructure simulation module Strucsim. This software uses phenomenological equations for the calculation of recrystallization (dynamic and static) and grain size evolution [7]. To accelerate the simulation a multi mesh method has been developed. This method uses an adapted simulation mesh with fine elements only in the locally limited contact and forming zone to achieve a reduction of the number of elements. Due to the relative movement of the tool and workpiece the adapted FE-mesh has to be remeshed regularly according to the position of the tool. To avoid loss of information caused by the use of coarse elements the multi mesh method uses a second storage mesh which represents the entire workpiece and which is discretized using only fine elements. For the update of the storage mesh the displacement vectors and changes of scalar values like temperature can be interpolated. For the application of the multi mesh method to the microstructure simulation the update algorithm for the microstructure values has to be modified. The microstructure and plastomechanical simulation have to be uncoupled and the static recrystallization and grain growth outside the forming zone have to be calculated separately. Using the multi mesh method the simulation of incremental bulk metal forming processes including a microstructural simulation can be accelerated. The acceleration factor of the simulation compared to a simulation without adaptive meshing is dependent on the reduction of elements and nodes.

  4. Metallicity inhomogeneities in local star-forming galaxies as sign of recent metal-poor gas accretion

    CERN Document Server

    Almeida, J Sanchez; Munoz-Tunon, C; Elmegreen, D M; Elmegreen, B G; Mendez-Abreu, J

    2014-01-01

    We measure the oxygen metallicity of the ionized gas along the major axis of seven dwarf star-forming galaxies. Two of them, SDSSJ1647+21 and SDSSJ2238+14, show 0.5 dex metallicity decrements in inner regions with enhanced star-formation activity. This behavior is similar to the metallicity drop observed in a number of local tadpole galaxies by Sanchez Almeida et al. (2013) and interpreted as showing early stages of assembling in disk galaxies, with the star formation sustained by external metal-poor gas accretion. The agreement with tadpoles has several implications: (1) it proves that galaxies other than the local tadpoles present the same unusual metallicity pattern. (2) Our metallicity inhomogeneities were inferred using the direct method, thus discarding systematic errors usually attributed to other methods. (3) Taken together with the tadpole data, our findings suggest a threshold around one tenth the solar value for the metallicity drops to show up. Although galaxies with clear metallicity drops are ra...

  5. Copper Benzenetricarboxylate Metal-Organic Framework Nucleation Mechanisms on Metal Oxide Powders and Thin Films formed by Atomic Layer Deposition.

    Science.gov (United States)

    Lemaire, Paul C; Zhao, Junjie; Williams, Philip S; Walls, Howard J; Shepherd, Sarah D; Losego, Mark D; Peterson, Gregory W; Parsons, Gregory N

    2016-04-13

    Chemically functional microporous metal-organic framework (MOF) crystals are attractive for filtration and gas storage applications, and recent results show that they can be immobilized on high surface area substrates, such as fiber mats. However, fundamental knowledge is still lacking regarding initial key reaction steps in thin film MOF nucleation and growth. We find that thin inorganic nucleation layers formed by atomic layer deposition (ALD) can promote solvothermal growth of copper benzenetricarboxylate MOF (Cu-BTC) on various substrate surfaces. The nature of the ALD material affects the MOF nucleation time, crystal size and morphology, and the resulting MOF surface area per unit mass. To understand MOF nucleation mechanisms, we investigate detailed Cu-BTC MOF nucleation behavior on metal oxide powders and Al2O3, ZnO, and TiO2 layers formed by ALD on polypropylene substrates. Studying both combined and sequential MOF reactant exposure conditions, we find that during solvothermal synthesis ALD metal oxides can react with the MOF metal precursor to form double hydroxy salts that can further convert to Cu-BTC MOF. The acidic organic linker can also etch or react with the surface to form MOF from an oxide metal source, which can also function as a nucleation agent for Cu-BTC in the mixed solvothermal solution. We discuss the implications of these results for better controlled thin film MOF nucleation and growth.

  6. Numerical simulation of wrinkle phenomenon during multi-point forming process of shallow rectangle cup

    Institute of Scientific and Technical Information of China (English)

    裴永生; 李明哲; 李雪; 隋振

    2004-01-01

    In this paper, the principle of multi-point forming (MPF) technique is presented. One of the most serious defects, wrinkling, during the multi-point forming process of a shallow rectangle cup is discussed by means of numerical simulation on the shallow rectangle cup forming process. The effects of thickness, material of sheet metal and the pressure of the blank holder are investigated. Based on the simulation results, the reasons and control methods of wrinkling are pointed out. Moreover, the experiment on the multi-point die forming of the shallow rectangle cup by the MPF machine is done to validate the efficiency of the numerical simulation,and the result proves that the application of an elastic cushion in the forming can restrain wrinkling efficiently.

  7. Precision analysis in billet preparation for micro bulk metal forming

    DEFF Research Database (Denmark)

    Mahshid, Rasoul; Hansen, Hans N.

    2015-01-01

    press. When using a vertical mechanical press, the material is fed as billets into the forming zone. Therefore, a large number of highly uniform billets are required to run mass production in such a setup. Shearing technique was used for manufacturing the billets. The efficiency of the shearing tool...... is examined in terms of volume control, circularity, dimension and sheared surface quality. The shearing tool is based on holders for both bar and cutoff. The tool is fixed in dimensions, since the dimensions of billets are fixed throughout experiments of this research. The paper presents the experimental...

  8. Cooling system optimization analysis for hot forming processes

    Science.gov (United States)

    Ghoo, Bonyoung; Umezu, Yasuyoshi; Watanabe, Yuko

    2013-12-01

    Hot forming technology was developed to produce automotive panels having ultra-high tensile stress over 1500MPa. The elevated temperature corresponds with decreased flow stress and increased ductility. Furthermore, hot forming products have almost zero springback amounts. This advanced forming technology accelerates the needs for numerical simulations coupling with thermal-mechanical formulations. In the present study, 3-dimensional finite element analyses for hot forming processes are conducted using JSTAMP/NV and LS-DYNA considering cooling system. Special attention is paid to the optimization of cooling system using thermo-mechanical finite element analysis through the influence of various cooling parameters. The presented work shows an adequate cooling system functions and microstructural phase transformation material model together with a proper set of numerical parameters can give both efficient and accurate design insight in hot forming manufacturing process. JSTAMP/NV and LS-DYNA can become a robust combination set for complex hot forming analysis which needs thermo-mechanical and microstructural material modeling and various process modeling. The use of the new JSTAMP/NV function for multishot manufacturing process is shown good capabilities in cooling system evaluation. And the use of the advanced LS-DYNA microstructural phase transformation model is shown good evaluation results in martensite amount and Vickers hardness after quenching.

  9. GALSPEC: A Tool for Computing the Spectra of Star-Forming Galaxies of Low Metallicity

    Science.gov (United States)

    Heap, S. R.; Hubeny, I.; Lanz, T. M.; Lindler, D. J.; Fisher, Richard R. (Technical Monitor)

    2001-01-01

    The far-ultraviolet spectral region is rich in diagnostics of star formation in galaxies; it gives information not only about the star-forming complex, but also about the dust and circumstellar gas. We have therefore developed a tool, called GALSPEC, for computing far-UV spectra of star-forming galaxies. The user controls the process through a graphical user interface (GUI) by specifying the input parameters for the stars, dust, and gas. GALSPEC computes the integrated spectrum of a star-forming complex, given the rate of star formation, metallicity (0.2 Z(sub \\odot) or 0.5 Z(sub \\odot)), and IMF upper mass limit. To compute the integrated spectrum, GALSPEC makes use of a library of stellar spectra composed of observed spectra from HST and model spectra calculated with the TLUSTY/SYNSPEC program (Hubeny & Lanz 1995). GALSPEC then applies wavelength-dependent extinction according to Calzetti's starburst extinction law. The mechanical luminosity from massive stars and supernovae sweeps up interstellar material thereby forming an expanding shell with a central cavity. GALSPEC computes the absorption spectrum of the shell using the CLOUDSPEC program (Hubeny 2000), a combination of Ferland's CLOUDY program and SYNSPEC.

  10. Effect of crystallographic texture and dislocation hardening on limit strain in sheet metal forming

    Science.gov (United States)

    Wen, Xiyu

    2000-10-01

    In the metal industry, sheet metals are widely used to produce packaging materials for consumer goods, for structures such as automobilse, and for building construction and transportation. The desired shape of the products is imparted by plastic deformation in either the cold or hot state. Traditionally, the prediction of the forming limit of sheet metals is based on tensile tests, simulation tests and continuum mathematical models. Continuum models used in the prediction of the plastic behavior of sheet metals are based on average values of mechanical properties such as elongation, yield strength, work hardening and work-hardening rate, which are usually derived from tensile tests. Although attempts have been made to abandon the phenomenological description of the yield function by applying the theory of crystal plasticity to calculate the yield surface of texture polycrystals and hence the limit strains, only the average properties of the microstructure (e.g., the crystallographic texture of the bulk sheet) have been taken into account. So far, there has been no model for the prediction of the strain path and the limit strain of sheet metals that takes into account the effect of individual grain orientation and the dislocation property. In this thesis, different approaches in the study of plastic deformation are reviewed from the view-point of both macroplasticity and microplasticity. Instead of relying on a unique flow rule to describe the stress and strain relationship, the role of work hardening in the instability process of sheet metal and hence the flow localization phenomenon is explored from a study of the changes in the orientation of the constituent crystallites and from the changes in the dislocation density associated with different grain orientations during the course of large biaxial deformation. The changes in the crystallographic textures of an aluminium sheet sample deformed under various stress states from plane-strain tension to equi

  11. The Effect of Grinding and Polishing Procedure of Tool Steels in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Lindvall, F.; Bergström, J.; Krakhmalev, P.

    2010-01-01

    The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface...... 40 and Vanadis 6 and up to ten different grinding and polishing treatments were tested against AISI 316 stainless steel. The tests showed that an optimum surface preparation might be found at the transition between abrasive and adhesive wear....

  12. Method for making conductors for ferrite memory arrays. [from pre-formed metal conductors

    Science.gov (United States)

    Heckler, C. H.; Baba, P. D.; Bhiwandker, N. C. (Inventor)

    1974-01-01

    The ferrite memory arrays are made from pre-formed metal conductors for the ferrite arrays. The conductors are made by forming a thin sheet of a metallizing paste of metal alloy powder, drying the paste layer, bisque firing the dried sheet at a first temperature, and then punching the conductors from the fired sheet. During the bisque firing, the conductor sheet shrinks to 58 percent of its pre-fired volume and the alloy particles sinter together. The conductors are embedded in ferrite sheet material and finally fired at a second higher temperature during which firing the conductors shrink approximately the same degree as the ferrite material.

  13. Metal Big Area Additive Manufacturing: Process Modeling and Validation

    Energy Technology Data Exchange (ETDEWEB)

    Simunovic, Srdjan [ORNL; Nycz, Andrzej [ORNL; Noakes, Mark W [ORNL; Chin, Charlie [Dassault Systemes; Oancea, Victor [Dassault Systemes

    2017-01-01

    Metal Big Area Additive Manufacturing (mBAAM) is a new additive manufacturing (AM) technology for printing large-scale 3D objects. mBAAM is based on the gas metal arc welding process and uses a continuous feed of welding wire to manufacture an object. An electric arc forms between the wire and the substrate, which melts the wire and deposits a bead of molten metal along the predetermined path. In general, the welding process parameters and local conditions determine the shape of the deposited bead. The sequence of the bead deposition and the corresponding thermal history of the manufactured object determine the long range effects, such as thermal-induced distortions and residual stresses. Therefore, the resulting performance or final properties of the manufactured object are dependent on its geometry and the deposition path, in addition to depending on the basic welding process parameters. Physical testing is critical for gaining the necessary knowledge for quality prints, but traversing the process parameter space in order to develop an optimized build strategy for each new design is impractical by pure experimental means. Computational modeling and optimization may accelerate development of a build process strategy and saves time and resources. Because computational modeling provides these opportunities, we have developed a physics-based Finite Element Method (FEM) simulation framework and numerical models to support the mBAAM process s development and design. In this paper, we performed a sequentially coupled heat transfer and stress analysis for predicting the final deformation of a small rectangular structure printed using the mild steel welding wire. Using the new simulation technologies, material was progressively added into the FEM simulation as the arc weld traversed the build path. In the sequentially coupled heat transfer and stress analysis, the heat transfer was performed to calculate the temperature evolution, which was used in a stress analysis to

  14. Motion-defined form processing in extremely premature children.

    Science.gov (United States)

    Jakobson, L S; Frisk, V; Downie, A L S

    2006-01-01

    Children born extremely prematurely are at risk for a variety of problems with motion analysis, including problems with motion-defined (MD) form recognition [Downie, A. L. S., Jakobson, L. S., Frisk, V., & Ushycky, I. (2003). Periventricular brain injury, visual motion processing, and reading and spelling abilities in children who were extremely-low-birthweight. Journal of the International Neuropsychological Society, 9, 440-449]. The aims of the present study were (1) to examine the impact of retinopathy of prematurity (ROP) and mild periventricular brain injury (PVBI) on MD form processing in this population; (2) to assess relationships between MD form recognition in these children and their performance in several other areas of visual competence. To this end, a battery of visual and visuomotor tests was administered to 43, 5- and 6-year old, extremely premature children, all of whom had escaped severe PVBI. A group of full-term controls was also studied. Relative to controls, premature children displayed clear deficits in MD form recognition and these deficits were related to the presence of ROP and/or mild PVBI, rather than to a history of prematurity per se. Regression analyses revealed significant associations in premature children between MD form processing deficits and problems with visual search, stereopsis, visuoconstructive and graphomotor skills, motor development, and Performance IQ. The results suggest that assessment of sensitivity to MD forms may be useful in the early identification of preterm children at greatest risk for visual problems associated with dorsal stream dysfunction.

  15. Failure mechanism and forming limit of tube axial compressive process

    Institute of Scientific and Technical Information of China (English)

    SUN Zhi-chao; YANG He

    2006-01-01

    Based on minimum energy principle for plastic forming,tearing and buckling failures mechanisms are explored and criteria for them are developed by theoretical analysis and experiment. Combined with finite element software developed forming limit and effects of process parameters on failures are investigated and proper parameters for stable forming are determined. The results show that: 1) The failures and forming limit are mainly determined by geometry and materials parameters of tube blank,fillet radius or half conical angle of die. For the process under fillet die,there exists a maximum fillet radius within which no tearing failure happens,and a maximum radius and a minimum radius range within which no buckling failure happens. For the process under conical die,there exists a maximum and minimum half conical angle range within which no tearing and buckling failures occur. 2) For both forming processes,the higher the value of material strain hardening exponent or the lower the value of relative thickness,the more impossible for tearing and buckling failures to occur,and the larger the ranges of fillet radius and half conical angle. The experiment results verify the reliability and practicability of this research.

  16. Viscous and thermal modelling of thermoplastic composites forming process

    Science.gov (United States)

    Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

    2016-10-01

    Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

  17. Processes of conversion of a hot metal particle into aerogel through clusters

    Energy Technology Data Exchange (ETDEWEB)

    Smirnov, B. M., E-mail: bmsmirnov@gmail.com [Russian Academy of Sciences, Joint Institute for High Temperatures (Russian Federation)

    2015-10-15

    Processes are considered for conversion into a fractal structure of a hot metal micron-size particle that is located in a buffer gas or a gas flow and is heated by an external electric or electromagnetic source or by a plasma. The parameter of this heating is the particle temperature, which is the same in the entire particle volume because of its small size and high conductivity. Three processes determine the particle heat balance: particle radiation, evaporation of metal atoms from the particle surface, and heat transport to the surrounding gas due to its thermal conductivity. The particle heat balance is analyzed based on these processes, which are analogous to those for bulk metals with the small particle size, and its high temperature taken into account. Outside the particle, where the gas temperature is lower than on its surface, the formed metal vapor in a buffer gas flow is converted into clusters. Clusters grow as a result of coagulation until they become liquid, and then clusters form fractal aggregates if they are removed form the gas flow. Subsequently, associations of fractal aggregates join into a fractal structure. The rate of this process increases in medium electric fields, and the formed fractal structure has features of aerogels and fractal fibers. As a result of a chain of the above processes, a porous metal film may be manufactured for use as a filter or catalyst for gas flows.

  18. Adaptive remeshing for ductile fracture prediction in metal forming

    Science.gov (United States)

    Borouchaki, Houman; Cherouat, Abdelhakim; Laug, Patrick; Saanouni, Khemais

    2002-10-01

    The analysis of mechanical structures using the Finite Element Method in the framework of large elastoplastic strain, needs frequent remeshing of the deformed domain during computation. Indeed, the remeshing is due to the large geometrical distortion of finite elements and the adaptation to the physical behavior of the solution. This paper gives the necessary steps to remesh a mechanical structure during large elastoplastic deformations with damage. An important part of this process is constituted by geometrical and physical error estimates. The proposed method is integrated in a computational environment using the ABAQUS/Explicit solver and the BL2D-V2 adaptive mesher. To cite this article: H. Borouchaki et al., C. R. Mecanique 330 (2002) 709-716.

  19. Off-Line Testing of Tribo-Systems for Sheet Metal Forming Production

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    Off-line testing of new tribo-systems for sheet metal forming production is an important issue, when new, environmentally benign lubricants are to be introduced. To obtain useful results it is, however, vital to ensure similar conditions as in the production process regarding the main tribo......-parameters, which are tool/workpiece normal pressure, sliding length, sliding speed and interface contact temperature. The paper describes a generic methodology for such tests exemplified on an industrial, multistage deep drawing example, where deep drawing is followed by two successive re-drawing operations...... leading to very high tool/workpiece interface pressure and temperature in the second re-draw. Under such conditions only the best lubricant systems work satisfactory, and the paper shows how the performance of different tribo-systems in production may be predicted by off-line testing combined...

  20. Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

    Institute of Scientific and Technical Information of China (English)

    Liping Feng; Weidong Huang; Darong Chen; Xin Lin; Haiou Yang

    2004-01-01

    Straight plates, hollow columns, ear-like blade tips, twist plates with directional solidification microstructure made of Rene 95 superalloys were successfully fabricated on Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for production of the parts with corresponding shapes were obtained. The fabrication precision was high and the components were compact. The solidification microstructure of the parts was analyzed by optical microscopy. The results show that the solidification microstructure is composed of columnar dendrites, by epitaxial growth onto the directional solidification substrates. The crystallography orientation of the parts was parallel to that of the substrates. The primary arm spacing was about 10 μm, which is in the range of superfine dendrites, and the secondary arm was small or even degenerated. It is concluded that the laser metal forming technique provides a method to manufacture directional solidification components.

  1. Visual form-processing deficits: a global clinical classification.

    Science.gov (United States)

    Unzueta-Arce, J; García-García, R; Ladera-Fernández, V; Perea-Bartolomé, M V; Mora-Simón, S; Cacho-Gutiérrez, J

    2014-10-01

    Patients who have difficulties recognising visual form stimuli are usually labelled as having visual agnosia. However, recent studies let us identify different clinical manifestations corresponding to discrete diagnostic entities which reflect a variety of deficits along the continuum of cortical visual processing. We reviewed different clinical cases published in medical literature as well as proposals for classifying deficits in order to provide a global perspective of the subject. Here, we present the main findings on the neuroanatomical basis of visual form processing and discuss the criteria for evaluating processing which may be abnormal. We also include an inclusive diagram of visual form processing deficits which represents the different clinical cases described in the literature. Lastly, we propose a boosted decision tree to serve as a guide in the process of diagnosing such cases. Although the medical community largely agrees on which cortical areas and neuronal circuits are involved in visual processing, future studies making use of new functional neuroimaging techniques will provide more in-depth information. A well-structured and exhaustive assessment of the different stages of visual processing, designed with a global view of the deficit in mind, will give a better idea of the prognosis and serve as a basis for planning personalised psychostimulation and rehabilitation strategies. Copyright © 2011 Sociedad Española de Neurología. Published by Elsevier Espana. All rights reserved.

  2. 自反应喷射成形过程中复合粉金属成分的氧化问题探讨%Discussion on Oxidation of Metallic Components in Composite Powders During Self-reactive Spray Forming Process

    Institute of Scientific and Technical Information of China (English)

    刘宏伟; 马世宁; 孙晓峰; 王建江

    2011-01-01

    During forming Ti(C, N)-TiB2 by self-reactive spray, metallic components are easy to be oxidized ,which make the preforms contain the undesirable phase TiO2. To dissolve the problems, the rule of the metallic oxidation of the composite powders was studied by synthetic thermal analyzer, and the influences of 5wt% additive of A1 on the role of metallic oxidation and the structure and properties of the spray-formed preforms were discussed. The results show that during self-reactive forming process, the oxidation of the metallic components in the Ti-BaC-C system accords with parabola-linearity rule. After adding 5wt% A1 into the spraying system, the oxidation rule of the metallic components changes into linearity-parabola because the compact oxide film of A12O3 forms on the surface by the selective oxidation of Al and effectively restrains the oxidation of Ti. The relative density, hardness, flexural strength and fracture toughness of the preforms increases from 97.2%, 17.3 GPa, 387 MPa, 6.0 MPa. m1/2, to 97.7%, 20.6 GPa, 425 MPa, 7.3 MPa. m1/2, respectively.%针对利用Ti-BC-C体系复合粉制备Ti(C,N)-TiB陶瓷坯件时,复合粉中金属组元易被氧化,使喷射沉积坯件内含有有害相TiO的问题,利用综合热分析仪研究分析了该复合粉中金属组元Ti的氧化规律,探讨了向喷射体系中加入5wt%Al对复合粉氧化规律及喷射沉积坯件组织结构的影响.结果表明:在自反应喷射成形过程中,喷射体系中金属组元Ti的氧化机理遵从抛物线一线性氧化规律;复合粉体系中引入活性组元Al后,由于A1的选择氧化,在金属表面形成具有保护性作用的致密氧化膜A1O,有效抑制了Ti的氧化;金属的氧化机理转变为Ti-Al二元金属的线性-抛物线规律;喷射沉积坯件的致密度、硬度、弯曲强度和断裂韧性等性能也由97.2%、17.3GPa、387MPa、6.0MPa·m分别提高到97.7%、20.6 GPa、425 MPa、7.3 MPa·in.

  3. Mechanical Properties, Purifying Techniques and Processing Methods of Metal Yttrium

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The mechanical properties of metal yttrium such as strength, plasticity, hardness and elasticity were introduced. The purifying techniques of yttrium were discussed in detail. The processing methods for metal yttrium including extruding, forging, rolling, wiredrawing and welding were also introduced. Finally, the potential use of yttrium and its alloys were prospected.

  4. Non-noble metal based catalysts for aqueous phase processing

    NARCIS (Netherlands)

    van Haasterecht, T.

    2015-01-01

    This thesis concerns the evaluation of the potential of supported non-noble metal catalysts in aqueous phase processes for the production hydrogen and oxygenates. The aim of this thesis is to investigate how different factors, especially the nature of the metal, additives and reaction conditions, de

  5. Non-noble metal based catalysts for aqueous phase processing

    NARCIS (Netherlands)

    van Haasterecht, T.

    2015-01-01

    This thesis concerns the evaluation of the potential of supported non-noble metal catalysts in aqueous phase processes for the production hydrogen and oxygenates. The aim of this thesis is to investigate how different factors, especially the nature of the metal, additives and reaction conditions,

  6. Approaches To Modelling Of Elastic Modulus Degradation In Sheet Metal Forming

    Science.gov (United States)

    Vrh, Marko; Halilovič, Miroslav; Štok, Boris

    2007-04-01

    Strain recovery after removal of forming loads, commonly defined as springback, is of great concern in sheet metal forming, in particular with regard to proper prediction of the final shape of the part. To control the problem a lot of work has been done, either by minimizing the springback on the material side or by increasing the estimation precision in corresponding process simulations. Unfortunately, by currently available software springback still cannot be adequately predicted, because most analyses of springback are using linear, isotropic and constant Young's modulus and Poisson's ratio. But, as it was measured and reported, none of it is true. The aim of this work is to propose an upgraded mechanical model which takes evolution of damage and related orthotropic stiffness degradation into account. Damage is considered by inclusion of ellipsoidal cavities, and their influence on the stiffness degradation is taken in accordance with the Mori-Tanaka theory, adopting the GTN model for plastic flow. With regard to the case in which damage in material is neglected it is shown in the article how the springback of a formed part differs, when we take orthotropic damage evolution into consideration.

  7. Thin film process forms effective electrical contacts on semiconductor crystals

    Science.gov (United States)

    Formigoni, N. P.; Roberts, J. S.

    1967-01-01

    Process makes microscopic, low-resistance electrical contacts on hexagonal n-type silicon carbide crystals used for microelectronic devices. A vacuum deposition of aluminum is etched to expose the bare silicon carbide where the electrical contacts are made. Sputtering alternating layers of tantalum and gold forms the alloy film.

  8. Form finding of heavy metals in technogenic soil contamination at polyelement pollution

    Directory of Open Access Journals (Sweden)

    Kuraeva I.V.

    2014-12-01

    Full Text Available The forms compounds with heavy metals pollution enterprises in various fields: coal, ferrous and nonferrous metallurgy, machine building and metalworking. Found that the initial ratio of elements forms varies with pollution. The degree of toxicity of soil contaminated with heavy metals, is determined not so much the total content elements as mobile forms, and forms related to the organic matter, oxides, hydroxides of Fe, Al, are involved in the biogenic migration of elements and admission to the neighboring environment. Investigated the soil in the immediate vicinity of the industrial enterprises in various fields, as well as soil health and recreational areas. Samples were collected from a depth of 0-20 cm. The analysis found that, in contaminated soils, the total content of metals above background. The content of heavy metals in soils located near the concentrating factory in Makeyevka, in almost all the investigated samples above background, it is noted in the soils of the private sector (garden plots. Most of the soil contaminated with heavy metals and industrial areas the neighborhood of ferrous and non-ferrous metallurgy, areas of residential areas and garden plots. Less prone to technogenic pollution with heavy metals territories located near the production association "Azot". It should be noted that the background of element content in soil sediments depend on the content of their parent rocks in the underlying, by landscape-geochemical factors on themselves and physico-chemical properties of soils

  9. A bioseparation process for removing heavy metals from waste ...

    African Journals Online (AJOL)

    A bioseparation process for removing heavy metals from waste water using biosorbents. ... In recent years, many low cost sorbents such as algae, fungi bacteria and ... In this comprehensive review, the emphasis is on outlining the occurrences ...

  10. High-rate squeezing process of bulk metallic glasses

    Science.gov (United States)

    Fan, Jitang

    2017-03-01

    High-rate squeezing process of bulk metallic glasses from a cylinder into an intact sheet achieved by impact loading is investigated. Such a large deformation is caused by plastic flow, accompanied with geometrical confinement, shear banding/slipping, thermo softening, melting and joining. Temperature rise during the high-rate squeezing process makes a main effect. The inherent mechanisms are illustrated. Like high-pressure torsion (HPT), equal channel angular pressing (ECAP) and surface mechanical attrition treatments (SMAT) for refining grain of metals, High-Rate Squeezing (HRS), as a multiple-functions technique, not only creates a new road of processing metallic glasses and other metallic alloys for developing advanced materials, but also directs a novel technology of processing, grain refining, coating, welding and so on for treating materials.

  11. Hot Granules Medium Pressure Forming Process of AA7075 Conical Parts

    Institute of Scientific and Technical Information of China (English)

    DONG Guojiang; ZHAO Changcai; PENG Yaxin; LI Ying

    2015-01-01

    High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing flexible mould forming process, the heat resistance of the medium and pressurizing device makes the application of aluminum alloy plate thermoforming restricted. To solve this problem, the existing medium is replaced by the heat-resisting solid granules and the general pressure equipments are applied. Based on the pressure-transfer performance test of the solid granules medium, the feasibility that the assumption of the extended Drucker-Prager linear model can be used in the finite element analysis is proved. The constitutive equation, the yield function and the theoretical forming limit diagram(FLD) of AA7075 sheet are established. Through the finite element numerical simulation of hot granules medium pressure forming(HGMF) process, not only the influence laws of the process parameters, such as forming temperature, the blank-holder gap and the diameter of the slab, on sheet metal forming performance are discussed, but also the broken area of the forming process is analyzed and predicted, which are coincided with the technological test. The conical part whose half cone angle is 15° and relative height H/d0 is 0.57, is formed in one process at 250℃. The HGMF process solves the problems of loading and seal in the existing flexible mould forming process and provides a novel technology for thermoforming of light alloy plate, such as magnesium alloy, aluminium alloy and titanium alloy.

  12. Hot granules medium pressure forming process of AA7075 conical parts

    Science.gov (United States)

    Dong, Guojiang; Zhao, Changcai; Peng, Yaxin; Li, Ying

    2015-05-01

    High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing flexible mould forming process, the heat resistance of the medium and pressurizing device makes the application of aluminum alloy plate thermoforming restricted. To solve this problem, the existing medium is replaced by the heat-resisting solid granules and the general pressure equipments are applied. Based on the pressure-transfer performance test of the solid granules medium, the feasibility that the assumption of the extended Drucker-Prager linear model can be used in the finite element analysis is proved. The constitutive equation, the yield function and the theoretical forming limit diagram(FLD) of AA7075 sheet are established. Through the finite element numerical simulation of hot granules medium pressure forming(HGMF) process, not only the influence laws of the process parameters, such as forming temperature, the blank-holder gap and the diameter of the slab, on sheet metal forming performance are discussed, but also the broken area of the forming process is analyzed and predicted, which are coincided with the technological test. The conical part whose half cone angle is 15° and relative height H/d 0 is 0.57, is formed in one process at 250°C. The HGMF process solves the problems of loading and seal in the existing flexible mould forming process and provides a novel technology for thermoforming of light alloy plate, such as magnesium alloy, aluminium alloy and titanium alloy.

  13. Fiber Metal Laminates Made by the VARTM Process

    Science.gov (United States)

    Jensen, Brian J.; Cano, Roberto J.; Hales, Stephen J.; Alexa, Joel A.; Weiser, Erik S.; Loos, Alfred; Johnson, W.S.

    2009-01-01

    Fiber metal laminates (FMLs) are multi-component materials utilizing metals, fibers and matrix resins. Tailoring their properties is readily achievable by varying one or more of these components. Established FMLs like GLARE utilize aluminum foils, glass fibers and epoxy matrices and are manufactured using an autoclave. Two new processes for manufacturing FMLs using vacuum assisted resin transfer molding (VARTM) have been developed at the NASA Langley Research Center (LaRC). A description of these processes and the resulting FMLs are presented.

  14. Separation of tc from Uranium and development of metallic Technetium waste forms

    Science.gov (United States)

    Mausolf, Edward John

    The isotope Technetium-99 (99Tc) is a major fission product of the nuclear industry. In the last decade, approximately 20 tons of 99Tc have been produced by the US nuclear industry. Due to its long half-life (t1/2 = 214,000 yr), beta radiotoxicity, and high mobility as pertechnetate [TcO4]-, Tc represents long-term concern to the biosphere. Various options have been considered to manage 99Tc. One of them is its separation from spent fuel, conversion to the metal and incorporation into a metallic waste form for long-term disposal. After dissolution of spent fuel in nitric acid and extraction of U and Tc in organic media, previously developed methods can be used to separate Tc from U, convert the separate Tc stream to the metal and reuse the uranium component of the fuel. A variety of metallic waste forms, ranging from pure Tc metal to ternary Tc alloys combined with stainless steel (SS) and Zr are proposed. The goal of this work was to examine three major questions: What is the optimal method to separate Tc from U? After separation, what is the most efficient method to convert the Tc stream to Tc metal? Finally, what is the corrosion behavior of Tc metal, Tc-SS alloys and Tc-Zr-SS alloys in 0.01M NaCl? The goal is to predict the long term behavior of Tc metallic waste in a hypothetical storage environment. In this work, three methods have been used to separate Tc from U: anionic exchange resin, liquid-liquid extraction and precipitation. Of the three methods studied, anionic exchange resins is the most selective. After separation of Tc from U, three different methods were studied to convert the Tc stream to the metal: thermal treatment under hydrogen atmosphere, electrochemical and chemical reduction of pertechnetate in aqueous media. The thermal treatment of the Tc stream under hydrogen atmosphere is the preferred method to produce Tc metal. After Tc metal is isolated, it will be incorporated into a metal host phase. Three different waste forms were produced for

  15. INDUSTRIAL PROCESS VALIDATION OF SOLID ORAL DASAGE FORM: A REVIEW

    Directory of Open Access Journals (Sweden)

    Vishal Sharma

    2013-06-01

    Full Text Available Validation is the important step in gaining and maintaining the quality of the final product. Validation of the individual steps of the processes is called the process validation. Different dosage forms have different validation protocols. Validation is therefore is one element of quality assurance programs and is associated with a particular process therefore word validation simply means “assessment of validity” or action of proving effectiveness. Validation thus provides a higher degree of assurance that the manufacturing process consistently meets the pre-determined specifications and the quality products output can be used to increase productivity, its consistent quality and decreasing the need for processing and market complaints of the drug product. This overview examines the need for pharmaceutical validation, the various approaches and steps involved.

  16. Sol-gel processing with inorganic metal salt precursors

    Science.gov (United States)

    Hu, Zhong-Cheng

    2004-10-19

    Methods for sol-gel processing that generally involve mixing together an inorganic metal salt, water, and a water miscible alcohol or other organic solvent, at room temperature with a macromolecular dispersant material, such as hydroxypropyl cellulose (HPC) added. The resulting homogenous solution is incubated at a desired temperature and time to result in a desired product. The methods enable production of high quality sols and gels at lower temperatures than standard methods. The methods enable production of nanosize sols from inorganic metal salts. The methods offer sol-gel processing from inorganic metal salts.

  17. Water recycle treatment system for use in metal processing

    Energy Technology Data Exchange (ETDEWEB)

    Hewitt, D.E.; Dando, T.J.

    1976-08-10

    A water recycle treatment system is described comprising two main treatment sub-systems for treatment of contaminated water from a plurality of concentrated solutions and rinse baths to separate out the impurities therein. A first sub-system treats less concentrated solutions used for the rinse baths by channeling the flow therefrom to a first neutralizing tank which provides for pH control to produce a mixed output solution having a substantially constant pH factor, which is filtered to remove gross particles, the filtered solution being cooled in a holding tank and passed through a reverse osmosis process and carbon bed to produce clean water. The second sub-system treats highly concentrated solutions obtained from a plurality of chemical processes, mixes them in a second neutralizing tank which is utilized to produce a substantially constant pH output, which is fed to an evaporator to precipitate the metals and salts in sludge and also forms a water vapor output. The reverse osmosis waste is fed back into the second neutralizing tank and processed as noted above.

  18. Entrenched metal lift-off using a novel bilayer process

    Science.gov (United States)

    Dubois, Thomas D.; Tranjan, Farid M.; Jones, Susan K.; Bobbio, Stephen M.; Kellam, Mark D.; Frieser, Rudolph G.; Jones, A. D.

    1990-01-01

    This paper will discuss the preparation and characterization of a modified photoresist and describe its use in a novel bilayer process. The modified photoresist solutions are prepared by dissolving enough cyclic phosphonitrilic chloride trimer, PNCT, in commercially available photoresist solutions to achieve phosphorus concentrations of 10 to 12 weight percent in the resulting films. FTNMR and FTIR data will be presented which demonstrate that the cyclic phosphonitrilic chloride trimer does not undergo chemical reaction with the components of the photoresist in the photoresist solutions or photoresist films. The exposure threshold of the PNCT modified photoresist films is 1.5 times greater than that of the unmodified films. Experimental data will be discussed which suggests the decrease in exposure threshold is the result of a relatively lower concentration of photoactive compound in the PNCT modified films. The PNCT modified films will be shown to provide resolution comparable to that of the unmodified photoresist films and yield a process window of better than 20%. A mechanism for the formation of the 02/N2 plasma resistant etch barrier formed during 02/N2 plasma etching will be discussed. Finally, a bilayer process which uses the PNCT modified photoresist in generating metal features entrenched in polyimide will be presented.

  19. Metal cutting analogy for establishing Friction Stir Welding process parameters

    Science.gov (United States)

    Stafford, Sylvester Allen

    A friction stir weld (FSW) is a solid state joining operation whose processing parameters are currently determined by lengthy trial and error methods. To implement FSWing rapidly in various applications will require an approach for predicting process parameters based on the physics of the process. Based on hot working conditions for metals, a kinematic model has been proposed for calculating the shear strain and shear strain rates during the FSW process, validation of the proposed model with direct measuring is difficult however. Since the shear strain and shear strain rates predicted for the FSW process, are similar to those predicted in metal cutting, validation of the FSW algorithms with microstructural studies of metal chips may be possible leading to the ability to predict FSW processing parameters.

  20. Dysfunctional visual word form processing in progressive alexia.

    Science.gov (United States)

    Wilson, Stephen M; Rising, Kindle; Stib, Matthew T; Rapcsak, Steven Z; Beeson, Pélagie M

    2013-04-01

    Progressive alexia is an acquired reading deficit caused by degeneration of brain regions that are essential for written word processing. Functional imaging studies have shown that early processing of the visual word form depends on a hierarchical posterior-to-anterior processing stream in occipito-temporal cortex, whereby successive areas code increasingly larger and more complex perceptual attributes of the letter string. A region located in the left lateral occipito-temporal sulcus and adjacent fusiform gyrus shows maximal selectivity for words and has been dubbed the 'visual word form area'. We studied two patients with progressive alexia in order to determine whether their reading deficits were associated with structural and/or functional abnormalities in this visual word form system. Voxel-based morphometry showed left-lateralized occipito-temporal atrophy in both patients, very mild in one, but moderate to severe in the other. The two patients, along with 10 control subjects, were scanned with functional magnetic resonance imaging as they viewed rapidly presented words, false font strings, or a fixation crosshair. This paradigm was optimized to reliably map brain regions involved in orthographic processing in individual subjects. All 10 control subjects showed a posterior-to-anterior gradient of selectivity for words, and all 10 showed a functionally defined visual word form area in the left hemisphere that was activated for words relative to false font strings. In contrast, neither of the two patients with progressive alexia showed any evidence for a selectivity gradient or for word-specific activation of the visual word form area. The patient with mild atrophy showed normal responses to both words and false font strings in the posterior part of the visual word form system, but a failure to develop selectivity for words in the more anterior part of the system. In contrast, the patient with moderate to severe atrophy showed minimal activation of any part of

  1. Liquid-Metal Microdroplets Formed Dynamically with Electrical Control of Size and Rate.

    Science.gov (United States)

    Tang, Shi-Yang; Joshipura, Ishan D; Lin, Yiliang; Kalantar-Zadeh, Kourosh; Mitchell, Arnan; Khoshmanesh, Khashayar; Dickey, Michael D

    2016-01-27

    Liquid metal co-injected with electrolyte through a microfluidic flow-focusing orifice forms droplets with diameters and production frequencies controlled in real time by voltage. Applying voltage to the liquid metal controls the interfacial tension via a combination of electrochemistry and electrocapillarity. This simple and effective method can instantaneously tune the size of the microdroplets, which has applications in composites, catalysts, and microsystems.

  2. Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Gonzalez, C.F. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo - UO - Principado de Asturias - PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain); Agouram, S. [Department of Applied Physics and Electromagnetism, Universitat de Valencia, 46100 Burjassot (Spain); Torrecillas, R. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo -UO - Principado de Asturias- PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain); Moya, J.S. [Instituto de Ciencia de Materiales de Madrid, Consejo Superior de Investigaciones Cientificas (ICMM-CSIC), Cantoblanco, 28049 Madrid (Spain); Lopez-Esteban, S., E-mail: s.lopez@cinn.es [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo - UO - Principado de Asturias - PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer A cryogenic route has been used to obtain ceramic/metal nanostructured powders. Black-Right-Pointing-Pointer The powders present good homogeneity and dispersion of metal. Black-Right-Pointing-Pointer The metal nanoparticle size distributions are centred in 17-35 nm. Black-Right-Pointing-Pointer Both phases, ceramic and metal, present a high degree of crystallinity. Black-Right-Pointing-Pointer Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

  3. SEMICONDUCTOR TECHNOLOGY Development of spin-on-glass process for triple metal interconnects

    Science.gov (United States)

    Li, Peng; Wenbin, Zhao; Guozhang, Wang; Zongguang, Yu

    2010-12-01

    Spin-on-glass (SOG), an interlayer dielectric material applied in liquid form to fill narrow gaps in the sub-dielectric surface and thus conducive to planarization, is an alternative to silicon dioxide (SiO2) deposited using PECVD processes. However, its inability to adhere to metal and problems such as cracking prevent the easy application of SOG technology to provide an interlayer dielectric in multilevel metal interconnect circuits, particularly in university processing labs. This paper will show that a thin layer of CVD SiO2 and a curing temperature below the sintering temperature of the metal interconnect layer will promote adhesion, reduce gaps, and prevent cracking. Electron scanning microscope analysis has been used to demonstrate the success of the improved technique. This optimized process has been used in batches of double-poly, triple-metal CMOS wafer fabrication to date.

  4. Impacts of a Flaring Star-forming Disc and Stellar Radial Mixing on the Vertical Metallicity Gradient

    CERN Document Server

    Kawata, D; Gibson, B K; Casagrande, L; Hunt, J A S; Brook, C B

    2016-01-01

    Using idealised N-body simulations of a Milky Way-sized disc galaxy, we qualitatively study how the metallicity distributions of the thin disc stars, are modified by the formation of the bar and spiral arm structures. The thin disc of our numerical experiments initially has a tight negative radial metallicity gradient, and a constant vertical scale-height. We show that the radial mixing of stars drives a positive vertical metallicity gradient in the thin disc. On the other hand, if the initial thin disc is flaring, with vertical scale-height increasing with galactocentric radius, the metal poor stars originally in the outer disc become dominant in regions above the disc plane at every radii. This process can drive a negative vertical metallicity gradient, which is consistent with the current observed trend. This model mimics a scenario where the star-forming thin disc was flaring in the outer region at earlier epochs. Our numerical experiments predict that the negative vertical metallicity gradient of the mon...

  5. New tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Ceron, Ermanno

    the reluctance of industry in the application of new solutions, due to the high trial costs. This project presents a new methodology for testing new environmentally friendly tribo-systems for sheet metal forming of advanced high strength steels and stainless steels. For the purpose, a new Universal Sheet......The environmental issue, concerning the lubrication in sheet metal forming, has become considerably important in the past 10 years. Besides the fact that legislation is becoming more restrictive on the type of lubricant industry is allowed to use, many companies are embracing the path of social...... responsibility and sustainability, which implies a careful application of environmentally friendly technology. On the other hand the global market requires more and more complex products, which ignites a chain reaction that affects the whole life cycle of the product. Regarding sheet metal forming, this means...

  6. Novel Bioactive Titanate Layers Formed on Ti Metal and Its Alloys by Chemical Treatments

    Directory of Open Access Journals (Sweden)

    Tadashi Kokubo

    2009-12-01

    Full Text Available Sodium titanate formed on Ti metal by NaOH and heat treatments induces apatite formation on its surface in a body environment and bonds to living bone. These treatments have been applied to porous Ti metal in artificial hip joints, and have been used clinically in Japan since 2007. Calcium titanate formed on Ti-15Zr-4Nb-4Ta alloy by NaOH, CaCl2, heat, and water treatments induces apatite formation on its surface in a body environment. Titanium oxide formed on porous Ti metal by NaOH, HCl, and heat treatments exhibits osteoinductivity as well as osteoconductivity. This is now under clinical tests for application to a spinal fusion device.

  7. Speed of human biological form and motion processing.

    Directory of Open Access Journals (Sweden)

    George Buzzell

    Full Text Available Recent work suggests that biological motion processing can begin within ~110 ms of stimulus onset, as indexed by the P1 component of the event-related potential (ERP. Here, we investigated whether modulation of the P1 component reflects configural processing alone, rather than the processing of both configuration and motion cues. A three-stimulus oddball task was employed to evaluate bottom-up processing of biological motion. Intact point-light walkers (PLWs or scrambled PLWs served as distractor stimuli, whereas point-light displays of tool motion served as standard and target stimuli. In a second experiment, the same design was used, but the dynamic stimuli were replaced with static point-light displays. The first experiment revealed that dynamic PLWs elicited a larger P1 as compared to scrambled PLWs. A similar P1 increase was also observed for static PLWs in the second experiment, indicating that these stimuli were more salient than static, scrambled PLWs. These findings suggest that the visual system can rapidly extract global form information from static PLWs and that the observed P1 effect for dynamic PLWs is not dependent on the presence of motion cues. Finally, we found that the N1 component was sensitive to dynamic, but not static, PLWs, suggesting that this component reflects the processing of both form and motion information. The sensitivity of P1 to static PLWs has implications for dynamic form models of biological motion processing that posit temporal integration of configural cues present in individual frames of PLW animations.

  8. Metal Enrichment Processes in the Intra-Cluster Medium

    CERN Document Server

    Schindler, S; Domainko, W; Mair, M; Van Kampen, E; Kronberger, T; Kimeswenger, S; Ruffert, M; Mangete, O E; Breitschwerdt, D

    2005-01-01

    We present numerical simulations of galaxy clusters which include interaction processes between the galaxies and the intra-cluster gas. The considered interaction processes are galactic winds and ram-pressure stripping, which both transfer metal-enriched interstellar medium into the intra-cluster gas and hence increase its metallicity. We investigate the efficiency and time evolution of the interaction processes by simulated metallicity maps, which are directly comparable to those obtained from X-ray observations. We find that ram-pressure stripping is more efficient than quiet (i.e. non-starburst driven) galactic winds in the redshift interval between 1 and 0. The expelled metals are not mixed immediately with the intra-cluster gas, but inhomogeneities are visible in the metallicity maps. Even stripes of higher metallicity that a single galaxy has left behind can be seen. The spatial distribution of the metals transported by ram-pressure stripping and by galactic winds are very different for massive clusters...

  9. Bead and Process for Removing Dissolved Metal Contaminants

    Energy Technology Data Exchange (ETDEWEB)

    Summers, Bobby L., Jr.; Bennett, Karen L.; Foster, Scott A.

    2005-01-18

    A bead is provided which comprises or consists essentially of activated carbon immobilized by crosslinked poly (carboxylic acid) binder, sodium silicate binder, or polyamine binder. The bead is effective to remove metal and other ionic contaminants from dilute aqueous solutions. A method of making metal-ion sorbing beads is provided, comprising combining activated carbon, and binder solution (preferably in a pin mixer where it is whipped), forming wet beads, and heating and drying the beads. The binder solution is preferably poly(acrylic acid) and glycerol dissolved in water and the wet beads formed from such binder solution are preferably heated and crosslinked in a convection oven.

  10. Material and natural processes as form modelling principles in sculpting

    OpenAIRE

    Smole, Mateja

    2016-01-01

    My final thesis is an analysis of ideas and practical experience, which formed in the process of unfolding various works of art. The underlying questions, which one notices throughout my thesis, are: How does a work of art come to life, what happens with the materials during the modelling process, where will the work of art be displayed and what impact will the environment have on it, and last but not least, what will the interaction between the artist and the public be, where and in what way...

  11. Cubic nitrides of the sixth group of transition metals formed by nitrogen ion irradiation during metal condensation

    Energy Technology Data Exchange (ETDEWEB)

    Ensinger, W. [Augsburg Univ. (Germany). Inst. fuer Physik; Kiuchi, M. [Osaka National Research Institute, Midorigaoka 1-8-31, Ikeda, Osaka 563 (Japan)

    1996-10-01

    Nitrogen-containing phases of chromium, molybdenum and tungsten were formed by evaporation of the metal under simultaneous nitrogen ion irradiation. With gradually increasing ion irradiation intensity, chromium forms initially Cr and Cr{sub 2}N phase mixtures, then additionally CrN appears, and at the highest intensities pure CrN films are formed. Molybdenum also forms pure nitride MoN under intense ion bombardment. However, in this case two different crystal structures are found, the stable hexagonal phase and the metastable cubic high-temperature phase. The latter is favoured under intense ion irradiation. In the case of tungsten, even at the highest intensities, only phase mixtures of W and W{sub 2}N were formed. These observed differences can be explained by the low reactivity of these metals towards nitrogen and the low chemical stability of the nitrides, particularly of WN. The metastable high-temperature structure of MoN is formed under the particular conditions of ion bombardment with rapid energy dissipation. (orig.)

  12. Melt processed multiphase ceramic waste forms for nuclear waste immobilization

    Science.gov (United States)

    Amoroso, Jake; Marra, James C.; Tang, Ming; Lin, Ye; Chen, Fanglin; Su, Dong; Brinkman, Kyle S.

    2014-11-01

    Ceramic waste forms are promising hosts for nuclear waste immobilization as they have the potential for increased durability and waste loading compared with conventional borosilicate glass waste forms. Ceramics are generally processed using hot pressing, spark plasma sintering, and conventional solid-state reaction, however such methods can be prohibitively expensive or impractical at production scales. Recently, melt processing has been investigated as an alternative to solid-state sintering methods. Given that melter technology is currently in use for High Level Waste (HLW) vitrification in several countries, the technology readiness of melt processing appears to be advantageous over sintering methods. This work reports the development of candidate multi-phase ceramic compositions processed from a melt. Cr additions, developed to promote the formation and stability of a Cs containing hollandite phase were successfully incorporated into melt processed multi-phase ceramics. Control of the reduction-oxidation (Redox) conditions suppressed undesirable Cs-Mo containing phases, and additions of Al and Fe reduced the melting temperature.

  13. Models of Anisotropic Creep in Integral Wing Panel Forming Processes

    Science.gov (United States)

    Oleinikov, A. I.; Oleinikov, A. A.

    2016-08-01

    For a sufficiently wide range of stresses the titanic and aluminummagnesium alloys, as a rule, strained differently in the process of creep under tension and compression along a fixed direction. There are suggested constitutive relations for the description of the steady-state creep of transversely isotropic materials with different tension and compression characteristics. Experimental justification is given to the proposed constitutive equations. Modeling of forming of wing panels of the aircraft are considered.

  14. Computational analysis of contact forces influence on cold forming processes in the dies with complex surfaces

    Science.gov (United States)

    Dragnea, D.; Lixandru, P.; Chereches, T.; Velicu, St.

    2016-08-01

    Interaction forces between the workpiece and the die appear during the cold forming process of metals in dies. Surface forces of high-intensity influence the mesh structure and internal structure of the finished piece by mechanical action. Frictional forces hinder the flow of the material in contact with the die walls, especially on surfaces of complex shape. Under certain conditions, the material can adhere to the wall of the die, leading to the blocking of the cold forming process. In order to highlight the influence of contact forces on cold forming processes in dies with complex surfaces there were used numerical simulation methods with finite elements. Numerical simulations of the process of axial cold forming in the die were carried out for analysis data acquisition necessary, in order to achieve HTD pulleys, for an ordinary range of friction coefficients. The analysis was directed to the gearing area of the HTD pulleys (head, flank and base of the tooth). The analysis highlighted the negative effects of friction forces on the shape and quality of the products and the need to use quality lubricants. Also, using the cold forming process they can be achieved substantial savings by redistribution of the material without removing it.

  15. Numerical simulation and experimental investigation of incremental sheet forming process

    Institute of Scientific and Technical Information of China (English)

    HAN Fei; MO Jian-hua

    2008-01-01

    In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the process and the simulated results were compared with those of experiment. The results of numerical simulations, such as the strain history and distribution, the stress state and distribution, sheet thickness distribution, etc, were discussed in details, and the influences of process parameters on these results were also analyzed. The simulated results of the radial strain and the thickness distribution are in good agreement with experimental results. The simulations reveal that the deformation is localized around the tool and constantly remains close to a plane strain state. With decreasing depth step, increasing tool diameter and wall inclination angle, the axial stress reduces, leading to less thinning and more homogeneous plastic strain and thickness distribution. During ISF, the plastic strain increases stepwise under the action of the tool. Each increase in plastic strain is accompanied by hydrostatic pressure, which explains why obtainable deformation using ISF exceeds the forming limits of conventional sheet forming.

  16. AN INITIAL ASSESSMENT OF POTENTIAL PRODUCTION TECHNOLOGIES FOR EPSILON-METAL WASTE FORMS

    Energy Technology Data Exchange (ETDEWEB)

    Rohatgi, Aashish; Strachan, Denis M.

    2011-03-01

    This report examines and ranks a total of seven materials processing techniques that may be potentially utilized to consolidate the undissolved solids from nuclear fuel reprocessing into a low-surface area form. Commercial vendors of processing equipment were contacted and literature researched to gather information for this report. Typical equipment and their operation, corresponding to each of the seven techniques, are described in the report based upon the discussions and information provided by the vendors. Although the report does not purport to describe all the capabilities and issues of various consolidation techniques, it is anticipated that this report will serve as a guide by highlighting the key advantages and disadvantages of these techniques. The processing techniques described in this report were broadly classified into those that employed melting and solidification, and those in which the consolidation takes place in the solid-state. Four additional techniques were examined that were deemed impractical, but were included for completeness. The techniques were ranked based on criteria such as flexibility in accepting wide-variety of feed-stock (chemistry, form, and quantity), ease of long-term maintenance, hot cell space requirements, generation of additional waste streams, cost, and any special considerations. Based on the assumption of ~2.5 L of waste to be consolidated per day, sintering based techniques, namely, microwave sintering, spark plasma sintering and hot isostatic pressing, were ranked as the top-3 choices, respectively. Melting and solidification based techniques were ranked lower on account of generation of volatile phases and difficulties associated with reactivity and containment of the molten metal.

  17. NUMERICAL METHOD FOR PREDICTION OF NET-SHAPED BLANK IN MULTI-POINT FORMING OF SHEET METAL

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A new numerical method to predict the initial blank geometry from the desired objective shape of parts is pre-sented. Based on the conditions that the deformations in material are most evenly distributed and that the volume remainsconstant, a positive definite functional for blank design is constructed. The functional is minimized by an iterative schemeof finite element, and then the optimal initial configuration is obtained. The method is easy and expedient to use. The re-sults of numerical simulation of forming process and multi-point forming experiments for sheet metal demonstrate thatgood precision is achieved by the proposed method.

  18. Process Parameters Optimization in Single Point Incremental Forming

    Science.gov (United States)

    Gulati, Vishal; Aryal, Ashmin; Katyal, Puneet; Goswami, Amitesh

    2016-04-01

    This work aims to optimize the formability and surface roughness of parts formed by the single-point incremental forming process for an Aluminium-6063 alloy. The tests are based on Taguchi's L18 orthogonal array selected on the basis of DOF. The tests have been carried out on vertical machining center (DMC70V); using CAD/CAM software (SolidWorks V5/MasterCAM). Two levels of tool radius, three levels of sheet thickness, step size, tool rotational speed, feed rate and lubrication have been considered as the input process parameters. Wall angle and surface roughness have been considered process responses. The influential process parameters for the formability and surface roughness have been identified with the help of statistical tool (response table, main effect plot and ANOVA). The parameter that has the utmost influence on formability and surface roughness is lubrication. In the case of formability, lubrication followed by the tool rotational speed, feed rate, sheet thickness, step size and tool radius have the influence in descending order. Whereas in surface roughness, lubrication followed by feed rate, step size, tool radius, sheet thickness and tool rotational speed have the influence in descending order. The predicted optimal values for the wall angle and surface roughness are found to be 88.29° and 1.03225 µm. The confirmation experiments were conducted thrice and the value of wall angle and surface roughness were found to be 85.76° and 1.15 µm respectively.

  19. Predictive Modeling of Metal-Catalyzed Polyolefin Processes

    OpenAIRE

    Khare, Neeraj Prasad

    2003-01-01

    This dissertation describes the essential modeling components and techniques for building comprehensive polymer process models for metal-catalyzed polyolefin processes. The significance of this work is that it presents a comprehensive approach to polymer process modeling applied to large-scale commercial processes. Most researchers focus only on polymerization mechanisms and reaction kinetics, and neglect physical properties and phase equilibrium. Both physical properties and phase equilib...

  20. Synthesis and processing of composites by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Laboratories, Albuquerque, NM (United States); Tomsia, A.P. [Pask Research and Engineering, Berkeley, CA (United States)] [and others

    1995-05-01

    Ceramic-metal composites are being developed because their high stiffness-to weight ratios, good fracture toughness, and variable electrical and thermal properties give them advantages over more conventional materials. However, because ceramic-metal composite components presently are more expensive than monolithic materials, improvements in processing are required to reduce manufacturing costs. Reactive metal penetration is a promising new method for making ceramic- and metal-matrix composites that has the advantage of being inherently a net-shape process. This technique, once fully developed, will provide another capability for manufacturing the advanced ceramic composites that are needed for many light-weight structural and wear applications. The lower densities of these composites lead directly to energy savings in use. Near-net-shape fabrication of composite parts should lead to additional savings because costly and energy intensive grinding and machining operations are significantly reduced, and the waste generated from such finishing operations is minimized. The goals of this research program are: (1) to identify feasible compositional systems for making composites by reactive metal penetration; (2) to understand the mechanism(s) of composite formation by reactive metal penetration; and (3) to learn how to control and optimize reactive metal penetration for economical production of composites and composite coatings.

  1. An Experimental Study on Micro Clinching of Metal Foils with Cutting by Laser Shock Forming

    Directory of Open Access Journals (Sweden)

    Xiao Wang

    2016-07-01

    Full Text Available This paper describes a novel technique for joining similar and dissimilar metal foils, namely micro clinching with cutting by laser shock forming. A series of experiments were conducted to study the deformation behavior of single layer material, during which many important process parameters were determined. The process window of the 1060 pure aluminum foils and annealed copper foils produced by micro clinching with cutting was analyzed. Moreover, similar material combination (annealed copper foils and dissimilar material combination (1060 pure aluminum foils and 304 stainless steel foils were successfully achieved. The effect of laser energy on the interlock and minimum thickness of upper foils was investigated. In addition, the mechanical strength of different material combinations joined by micro clinching with cutting was measured in single lap shearing tests. According to the achieved results, this novel technique is more suitable for material combinations where the upper foil is thicker than lower foil. With the increase of laser energy, the interlock increased while the minimum thickness of upper foil decreased gradually. The shear strength of 1060 pure aluminum foils and 304 stainless steel foils combination was three times as large as that of 1060 pure aluminum foils and annealed copper foils combination.

  2. An Experimental Study on Micro Clinching of Metal Foils with Cutting by Laser Shock Forming.

    Science.gov (United States)

    Wang, Xiao; Li, Cong; Ma, Youjuan; Shen, Zongbao; Sun, Xianqing; Sha, Chaofei; Gao, Shuai; Li, Liyin; Liu, Huixia

    2016-07-13

    This paper describes a novel technique for joining similar and dissimilar metal foils, namely micro clinching with cutting by laser shock forming. A series of experiments were conducted to study the deformation behavior of single layer material, during which many important process parameters were determined. The process window of the 1060 pure aluminum foils and annealed copper foils produced by micro clinching with cutting was analyzed. Moreover, similar material combination (annealed copper foils) and dissimilar material combination (1060 pure aluminum foils and 304 stainless steel foils) were successfully achieved. The effect of laser energy on the interlock and minimum thickness of upper foils was investigated. In addition, the mechanical strength of different material combinations joined by micro clinching with cutting was measured in single lap shearing tests. According to the achieved results, this novel technique is more suitable for material combinations where the upper foil is thicker than lower foil. With the increase of laser energy, the interlock increased while the minimum thickness of upper foil decreased gradually. The shear strength of 1060 pure aluminum foils and 304 stainless steel foils combination was three times as large as that of 1060 pure aluminum foils and annealed copper foils combination.

  3. Form of prior for constrained thermodynamic processes with uncertainty

    Science.gov (United States)

    Aneja, Preety; Johal, Ramandeep S.

    2015-05-01

    We consider the quasi-static thermodynamic processes with constraints, but with additional uncertainty about the control parameters. Motivated by inductive reasoning, we assign prior distribution that provides a rational guess about likely values of the uncertain parameters. The priors are derived explicitly for both the entropy-conserving and the energy-conserving processes. The proposed form is useful when the constraint equation cannot be treated analytically. The inference is performed using spin-1/2 systems as models for heat reservoirs. Analytical results are derived in the high-temperatures limit. An agreement beyond linear response is found between the estimates of thermal quantities and their optimal values obtained from extremum principles. We also seek an intuitive interpretation for the prior and the estimated value of temperature obtained therefrom. We find that the prior over temperature becomes uniform over the quantity kept conserved in the process.

  4. Survey of electrochemical metal winning processes. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Vaaler, L.E.

    1979-03-01

    The subject program was undertaken to find electrometallurgical technology that could be developed into energy saving commercial metal winning processes. Metals whose current production processes consume significant energy (excepting copper and aluminum) are magnesium, zinc, lead, chromium, manganese, sodium, and titanium. The technology of these metals, with the exception of titanium, was reviewed. Growth of titanium demand has been too small to justify the installation of an electrolyte process that has been developed. This fact and the uncertainty of estimates of future demand dissuaded us from reviewing titanium technology. Opportunities for developing energy saving processes were found for magnesium, zinc, lead, and sodium. Costs for R and D and demonstration plants have been estimated. It appeared that electrolytic methods for chromium and manganese cannot compete energywise or economically with the pyrometallurgical methods of producing the ferroalloys, which are satisfactory for most uses of chromium and manganese.

  5. Metal nanoparticle deposited inorganic nanostructure hybrids, uses thereof and processes for their preparation

    Science.gov (United States)

    Tenne, Reshef; Tsverin, Yulia; Burghaus, Uwe; Komarneni, Mallikharjuna Rao

    2016-01-26

    This invention relates to a hybrid component comprising at least one nanoparticle of inorganic layered compound (in the form of fullerene-like structure or nanotube), and at least one metal nanoparticle, uses thereof as a catalyst, (e.g. photocatalysis) and processes for its preparation.

  6. Neoplastic transformation of cells by soluble but not particulate forms of metals used in orthopaedic implants.

    Science.gov (United States)

    Doran, A; Law, F C; Allen, M J; Rushton, N

    1998-01-01

    Recent developments in cell culture techniques have made it possible to study the cellular mechanisms involved in carcinogenesis and to apply these methods as screening tools in vitro. This study investigated and compared the ability of the metals most commonly used in orthopedic implants to induce toxicity and neoplastic transformation in the C3H10T1/2 mouse fibroblast cell line. Eight metals (cobalt, chromium, nickel, iron, molybdenum, aluminium, vanadium and titanium) and their alloys (stainless steel, cobalt-chrome alloy and titanium alloy) were tested, both as soluble salts and as solid particles. There were marked differences between the various metals in terms of both toxicity and transforming ability. Significant increases in the incidence of cell transformation were seen with soluble forms of cobalt, chromium, nickel and molybdenum but not with iron, aluminium, vanadium or titanium. For most of the metals. transforming ability was directly related to toxicity, although this correlation did not hold for either molybdenum or vanadium. The physical form of the metal was critically important in determining its effects, and transformation occurred only with soluble metal salts.

  7. A case in support of implementing innovative bio-processes in the metal mining industry.

    Science.gov (United States)

    Sánchez-Andrea, Irene; Stams, Alfons J M; Weijma, Jan; Gonzalez Contreras, Paula; Dijkman, Henk; Rozendal, Rene A; Johnson, D Barrie

    2016-06-01

    The metal mining industry faces many large challenges in future years, among which is the increasing need to process low-grade ores as accessible higher grade ores become depleted. This is against a backdrop of increasing global demands for base and precious metals, and rare earth elements. Typically about 99% of solid material hauled to, and ground at, the land surface currently ends up as waste (rock dumps and mineral tailings). Exposure of these to air and water frequently leads to the formation of acidic, metal-contaminated run-off waters, referred to as acid mine drainage, which constitutes a severe threat to the environment. Formation of acid drainage is a natural phenomenon involving various species of lithotrophic (literally 'rock-eating') bacteria and archaea, which oxidize reduced forms of iron and/or sulfur. However, other microorganisms that reduce inorganic sulfur compounds can essentially reverse this process. These microorganisms can be applied on industrial scale to precipitate metals from industrial mineral leachates and acid mine drainage streams, resulting in a net improvement in metal recovery, while minimizing the amounts of leachable metals to the tailings storage dams. Here, we advocate that more extensive exploitation of microorganisms in metal mining operations could be an important way to green up the industry, reducing environmental risks and improving the efficiency and the economy of metal recovery.

  8. Rest-UV Absorption Lines as Metallicity Estimator: The Metal Content of Star-forming Galaxies at z ~ 5

    Science.gov (United States)

    Faisst, A. L.; Capak, P. L.; Davidzon, I.; Salvato, M.; Laigle, C.; Ilbert, O.; Onodera, M.; Hasinger, G.; Kakazu, Y.; Masters, D.; McCracken, H. J.; Mobasher, B.; Sanders, D.; Silverman, J. D.; Yan, L.; Scoville, N. Z.

    2016-05-01

    We measure a relation between the depth of four prominent rest-UV absorption complexes and metallicity for local galaxies and verify it up to z˜ 3. We then apply this relation to a sample of 224 galaxies at 3.5\\lt z\\lt 6.0 ( =4.8) in the Cosmic Evolution Survey (COSMOS), for which unique UV spectra from the Deep Imaging Multi-object Spectrograph (DEIMOS) and accurate stellar masses from the Spitzer Large Area Survey with Hyper-Suprime-Cam (SPLASH) are available. The average galaxy population at z˜ 5 and {log}(M/{M}⊙ )\\gt 9 is characterized by 0.3-0.4 dex (in units of 12+{log}({{O/H}})) lower metallicities than at z ˜ 2, but comparable to z˜ 3.5. We find galaxies with weak or no Lyα emission to have metallicities comparable to z ˜ 2 galaxies and therefore may represent an evolved subpopulation of z˜ 5 galaxies. We find a correlation between metallicity and dust in good agreement with local galaxies and an inverse trend between metallicity and star-formation rate consistent with observations at z ˜ 2. The relation between stellar mass and metallicity (MZ relation) is similar to z˜ 3.5, but there are indications of it being slightly shallower, in particular for the young, Lyα-emitting galaxies. We show that, within a “bathtub” approach, a shallower MZ relation is expected in the case of a fast (exponential) build-up of stellar mass with an e-folding time of 100-200 Myr. Because of this fast evolution, the process of dust production and metal enrichment as a function of mass could be more stochastic in the first billion years of galaxy formation compared to later times.

  9. Application in metal rheological forming of element-free Galerkin method

    Institute of Scientific and Technical Information of China (English)

    罗迎社; 殷水平; 余敏

    2008-01-01

    The element-free method is a new numerical technique presented in recent years.It uses the moving least square(MLS) approximation as its shape function,and it is determined by the basic function and weight function.The weight function is the mainly determining factor,so it greatly affects the accuracy of the computational results.The element-free Galerkin method(EFGM) was applied for the solution to plastic large deformation.The simulation of metal rheological forming was successfully done by programming and its results were visualized by using the plotting and data analyses software Tecplot.Then plastic strain under different stages during rheological forming and the three principal stresses at the last deformation were obtained.The example shows the feasibility of EFGM used for metal rheological forming and provides a new method for numerical simulation of rheological forming of complex parts.

  10. New data on mineral forms of rare metals in phosphogypsum wastes

    Science.gov (United States)

    Samonov, A. E.

    2011-09-01

    Phosphogypsum is an industrial waste of the processing of Khibiny apatite concentrate into chemical fertilizers by sulfurous technology. This is a valuable and promising technogenous rare-metal feedstock. The samples of fresh and old phosphogypsum were studied using precision physical techniques of analytical electron microscopy and X-ray spectral microanalysis. These studies allowed the discovery of new and unusual mineral compositions including strontium and rare earth metals in mineral fractions of phosphogypsum. The appearance of a new generation of technogenous rare-metal raw material permits us to characterize the prospects of its industrial use and to develop nonwaste technologies of its complex treatment.

  11. Preparation of ferromagnetic metal fine fibers by organic gel-thermal reduction process

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The organic gel-thermal reduction process was used for the preparation of ferromagnetic metal Ni, Co and Fe fine fibers from the raw materials of citric acid, lactic acid and metal salts. The structure, thermal decomposition process and morphologies of the gel precursors and fibers derived from thermal reduction of these gel precursors were characterized by Fourier transform infrared spectroscopy, X-ray diffraction, thermo-gravimetric/differential scanning calorimetry and scanning electron microscopy. The results show that spinnability of gel largely depends on molecular structure of metal-carboxylate complex that is a linear-type structure formed in the gel. As a result, the gels exhibit a good spinnability. Metal Ni, Co and Fe fine fibers are featured with diameters of around 1 urn and a high aspect ratio up to 1×106.

  12. STUDY ON JOINING PROCESS FOR LAMINATED OBJECT MANUFACTURING USING METAL AS MODELING MATERIALS

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    In order to solve some key problems associated with the rapid manufacturing of metallic functional part, a new technique using vacuum solid-state pressure diffusion welding process to join the metallic slice sheets is put forward. The following results can be drawn from the experiments: only 1% shrinkage happened in the stack direction and it came from the regular system error. The atoms diffuse between joint interfaces clearly and new grains formed meanwhile. The average shear strength of welding zone is more than 100 MPa and micro hardness of welding zone is almost the same as that of matrix. It is shown from above results that the vacuum solid-state pressure diffusion welding process is an available technique to join metal slice sheets for the rapid manufacturing of metallic functional parts.

  13. Behavior of solid matters and heavy metals during conductive drying process of sewage sludge

    Directory of Open Access Journals (Sweden)

    Jianping Luo

    2016-12-01

    Full Text Available Behavior of solid matters and heavy metals during conductive drying process of sewage sludge was evaluated in a sewage sludge disposal center in Beijing, China. The results showed most of solid matters could be retained in the dried sludge after drying. Just about 3.1% of solid matters were evaporated with steam mainly by the form of volatile fatty acids. Zn was the dominant heavy metal in the sludge, followed by Cu, Cr, Pb, Ni, Hg, and Cd. The heavy metals in the condensate were all below the detection limit except Hg. Hg in the condensate accounted for less than 0.1% of the total Hg. It can be concluded that most of the heavy metals are also retained in the dried sludge during the drying process, but their bioavailability could be changed significantly. The results are useful for sewage sludge utilization and its condensate treatment.

  14. Linking structure to fragility in bulk metallic glass-forming liquids

    Energy Technology Data Exchange (ETDEWEB)

    Wei, Shuai, E-mail: shuai.wei@asu.edu, E-mail: m.stolpe@mx.uni-saarland.de [Department of Materials Science and Engineering, Saarland University, Campus C63, 66123 Saarbrücken (Germany); Department of Chemistry and Biochemistry, Arizona State University, Tempe, Arizona 85287 (United States); Stolpe, Moritz, E-mail: shuai.wei@asu.edu, E-mail: m.stolpe@mx.uni-saarland.de; Gross, Oliver; Gallino, Isabella; Hembree, William; Busch, Ralf [Department of Materials Science and Engineering, Saarland University, Campus C63, 66123 Saarbrücken (Germany); Evenson, Zach [Department of Materials Science and Engineering, Saarland University, Campus C63, 66123 Saarbrücken (Germany); Institut für Materialphysik im Weltraum, Deutsches Zentrum für Luft- und Raumfahrt (DLR), 51170 Köln (Germany); Bednarcik, Jozef [Deutsches Elektronen-Synchrotron DESY, Notkestrasse 85, D-22603 Hamburg (Germany); Kruzic, Jamie J. [Material Science, School of Mechanical, Industrial, and Manufacturing Engineering, Oregon State University, Corvallis, Oregon 97331 (United States)

    2015-05-04

    Using in-situ synchrotron X-ray scattering, we show that the structural evolution of various bulk metallic glass-forming liquids can be quantitatively connected to their viscosity behavior in the supercooled liquid near T{sub g}. The structural signature of fragility is identified as the temperature dependence of local dilatation on distinct key atomic length scales. A more fragile behavior results from a more pronounced thermally induced dilatation of the structure on a length scale of about 3 to 4 atomic diameters, coupled with shallower temperature dependence of structural changes in the nearest neighbor environment. These findings shed light on the structural origin of viscous slowdown during undercooling of bulk metallic glass-forming liquids and demonstrate the promise of predicting the properties of bulk metallic glasses from the atomic scale structure.

  15. Visual speech form influences the speed of auditory speech processing.

    Science.gov (United States)

    Paris, Tim; Kim, Jeesun; Davis, Chris

    2013-09-01

    An important property of visual speech (movements of the lips and mouth) is that it generally begins before auditory speech. Research using brain-based paradigms has demonstrated that seeing visual speech speeds up the activation of the listener's auditory cortex but it is not clear whether these observed neural processes link to behaviour. It was hypothesized that the very early portion of visual speech (occurring before auditory speech) will allow listeners to predict the following auditory event and so facilitate the speed of speech perception. This was tested in the current behavioural experiments. Further, we tested whether the salience of the visual speech played a role in this speech facilitation effect (Experiment 1). We also determined the relative contributions that visual form (what) and temporal (when) cues made (Experiment 2). The results showed that visual speech cues facilitated response times and that this was based on form rather than temporal cues. Copyright © 2013 Elsevier Inc. All rights reserved.

  16. Crystallization behavior during melt-processing of ceramic waste forms

    Science.gov (United States)

    Tumurugoti, Priyatham; Sundaram, S. K.; Misture, Scott T.; Marra, James C.; Amoroso, Jake

    2016-05-01

    Multiphase ceramic waste forms based on natural mineral analogs are of great interest for their high chemical durability, radiation resistance, and thermodynamic stability. Melt-processed ceramic waste forms that leverage existing melter technologies will broaden the available disposal options for high-level nuclear waste. This work reports on the crystallization behavior in selected melt-processed ceramics for waste immobilization. The phase assemblage and evolution of hollandite, zirconolite, pyrochlore, and perovskite type structures during melt processing were studied using thermal analysis, x-ray diffraction, and electron microscopy. Samples prepared by melting followed by annealing and quenching were analyzed to determine and measure the progression of the phase assemblage. Samples were melted at 1500 °C and heat-treated at crystallization temperatures of 1285 °C and 1325 °C corresponding to exothermic events identified from differential scanning calorimetry measurements. Results indicate that the selected multiphase composition partially melts at 1500 °C with hollandite coexisting as crystalline phase. Perovskite and zirconolite phases crystallized from the residual melt at temperatures below 1350 °C. Depending on their respective thermal histories, different quenched samples were found to have different phase assemblages including phases such as perovskite, zirconolite and TiO2.

  17. Solution processed metal oxide thin film hole transport layers for high performance organic solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Steirer, K. Xerxes; Berry, Joseph J.; Chesin, Jordan P.; Lloyd, Matthew T.; Widjonarko, Nicodemus Edwin; Miedaner, Alexander; Curtis, Calvin J.; Ginley, David S.; Olson, Dana C.

    2017-01-10

    A method for the application of solution processed metal oxide hole transport layers in organic photovoltaic devices and related organic electronics devices is disclosed. The metal oxide may be derived from a metal-organic precursor enabling solution processing of an amorphous, p-type metal oxide. An organic photovoltaic device having solution processed, metal oxide, thin-film hole transport layer.

  18. Testing and Prediction of Limits of Lubrication in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels

    2012-01-01

    Increasing focus on environmental issues in industrial production has urged a number of sheet metal forming companies to look for new tribo-systems, here meaning the combination of tool_material/workpiece_material/lubricant, in order to substitute hazardous lubricants such as chlorinated paraffin...

  19. A Fully-Coupled Approach for Modelling Plastic Deformation and Liquid Lubrication in Metal Forming

    DEFF Research Database (Denmark)

    Üstünyagiz, Esmeray; Christiansen, Peter; Nielsen, Chris V.;

    2016-01-01

    This paper presents a new approach for combined modelling of plastic deformation andliquid lubrication in the contact interfaces between material and tooling in metal forming includingsituations where the lubricant is functioning as a pressure carrier. The approach is an alternative toconventiona...... and numerical fundamentals of the proposedapproach and includes selected examples in order to illustrate its advantages and limitations....

  20. Bonding Form Analysis of Metals and Sulfur Fractionation in Methanol-Grown Anaerobic Granular Sludge

    NARCIS (Netherlands)

    Veen, van der A.; Gonzalez Fermoso, F.; Lens, P.N.L.

    2007-01-01

    This study investigates the metal and sulfur bonding form distribution in mesophilic (30 °C, pH 7) methanol-grown anaerobic granular sludge from upflow anaerobic sludge bed reactors operating at an organic loading rate of 3.8 g CH3OH-COD/L d. This was achieved by applying a modified Tessier sequenti

  1. Bonding Form Analysis of Metals and Sulfur Fractionation in Methanol-Grown Anaerobic Granular Sludge

    NARCIS (Netherlands)

    Veen, van der A.; Gonzalez Fermoso, F.; Lens, P.N.L.

    2007-01-01

    This study investigates the metal and sulfur bonding form distribution in mesophilic (30 °C, pH 7) methanol-grown anaerobic granular sludge from upflow anaerobic sludge bed reactors operating at an organic loading rate of 3.8 g CH3OH-COD/L d. This was achieved by applying a modified Tessier

  2. On the increase of geometric accuracy with the help of stiffening elements for robot-based incremental sheet metal forming

    Science.gov (United States)

    Thyssen, Lars; Seim, Patrick; Störkle, Denis D.; Kuhlenkötter, Bernd

    2016-10-01

    This paper describes new developments in an incremental, robot-based sheet metal forming process (`Roboforming') for the production of sheet metal components for small lot sizes and prototypes. The incremental sheet forming (ISF) offers high geometrical form flexibility without the need of any part-dependent tools. To transfer the ISF to industrial applications, it is necessary to respond to the still existing constraints, e.g. the low geometrical accuracy. Especially the subsequent deformation resulting from the interaction of differently shaped elements causes geometrical deviations, which are limiting the scope of formable parts. The impact of the resulting forming forces will vary according to the shape of the individual elements. For this, the paper proposes and examines a new approach to stabilize the geometrical accuracy without losing the universal approach of Roboforming by inserting stiffening elements. Those elements with varying cross-sections at the initial area of various orientations must be examined on their stabilizing or subsequent distorting impact. Especially the different impacts of the subsequent forming of stiffness features in contrast to the direct forming are studied precisely.

  3. Development of Metal Plate with Internal Structure Utilizing the Metal Injection Molding (MIM Process

    Directory of Open Access Journals (Sweden)

    Kwangho Shin

    2013-12-01

    Full Text Available In this study, we focus on making a double-sided metal plate with an internal structure, such as honeycomb. The stainless steel powder was used in the metal injection molding (MIM process. The preliminary studies were carried out for the measurement of the viscosity of the stainless steel feedstock and for the prediction of the filling behavior through Computer Aided Engineering (CAE simulation. PE (high density polyethylene (HDPE and low density polyethylene (LDPE and polypropylene (PP resins were used to make the sacrificed insert with a honeycomb structure using a plastic injection molding process. Additionally, these sacrificed insert parts were inserted in the metal injection mold, and the metal injection molding process was carried out to build a green part with rectangular shape. Subsequently, debinding and sintering processes were adopted to remove the sacrificed polymer insert. The insert had a suitable rigidity that was able to endure the filling pressure. The core shift analysis was conducted to predict the deformation of the insert part. The 17-4PH feedstock with a low melting temperature was applied. The glass transition temperature of the sacrificed polymer insert would be of a high grade, and this insert should be maintained during the MIM process. Through these processes, a square metal plate with a honeycomb structure was made.

  4. AN ELECTROLYTIC CIP-CLEANING PROCESS FOR REMOVING IMPURITIES FROM THE INNER SURFACE OF A METALLIC CONTAINER

    DEFF Research Database (Denmark)

    2008-01-01

    The invention relates to a novel electrolytic process for removing impurities from the inner surface of a metallic container. The process is particularly useful for cleaning process reactors used for culturing microorganisms, and storage tanks used for storing metabolites formed in the process...... reactor, as well as containers for dairy products....

  5. Tourmaline as a recorder of ore-forming processes

    Science.gov (United States)

    Slack, J.F.; Trumbull, R.B.

    2011-01-01

    Tourmaline occurs in diverse types of hydrothermal mineral deposits and can be used to constrain the nature and evolution of ore-forming fl uids. Because of its broad range in composition and retention of chemical and isotopic signatures, tourmaline may be the only robust recorder of original mineralizing processes in some deposits. Microtextures and in situ analysis of compositional and isotopic variations in ore-related tourmaline provide valuable insights into hydrothermal systems in seafl oor, sedimentary, magmatic, and metamorphic environments. Deciphering the hydrothermal record in tourmaline also holds promise for aiding exploration programs in the search for new ore deposits.

  6. Anion-π interaction in metal-organic networks formed by metal halides and tetracyanopyrazine

    Science.gov (United States)

    Rosokha, Sergiy V.; Kumar, Amar

    2017-06-01

    Co-crystallization of tetracyanopyrazine, TCP, with the tetraalkylammonium salts of linear [CuBr2]-, planar [PtCl4]2- or [Pt2Br6]2-, or octahedral [PtBr6]2- complexes resulted in formation of the alternating [MlXn]m-/TCP stacks separated by the Alk4N+ cations. These hybrid stacks showed multiple short contacts between halide ligands of the [MlXn]m- complexes and carbon atoms of the TCP acceptor indicating strong anion-π bonding between these species. It confirmed that the anion-π interaction is sufficiently strong to bring together such disparate components as ionic metal complexes and neutral aromatic molecules regardless of the geometry of the coordination compound. Structural features of the solid-state stacks and [MlXn]m-·TCP dyads resulted from the quantum-mechanical computations suggests that the molecular-orbital (weakly-covalent) component play an important role in association of the [MlXn]m- complexes with the TCP acceptor.

  7. Copper and Zinc Metallation Status of Copper Zinc Superoxide Dismutase form Amyotrophic Lateral Sclerosis Transgenic Mice

    Energy Technology Data Exchange (ETDEWEB)

    Lelie, H.L.; Miller, L.; Liba, A.; Bourassa, M.W.; Chattopadhyay, M.; Chan, P.K.; Gralla, E.B.; Borchelt, D.R.; et al

    2010-09-24

    Mutations in the metalloenzyme copper-zinc superoxide dismutase (SOD1) cause one form of familial amyotrophic lateral sclerosis (ALS), and metals are suspected to play a pivotal role in ALS pathology. To learn more about metals in ALS, we determined the metallation states of human wild-type or mutant (G37R, G93A, and H46R/H48Q) SOD1 proteins from SOD1-ALS transgenic mice spinal cords. SOD1 was gently extracted from spinal cord and separated into insoluble (aggregated) and soluble (supernatant) fractions, and then metallation states were determined by HPLC inductively coupled plasma MS. Insoluble SOD1-rich fractions were not enriched in copper and zinc. However, the soluble mutant and WT SOD1s were highly metallated except for the metal-binding-region mutant H46R/H48Q, which did not bind any copper. Due to the stability conferred by high metallation of G37R and G93A, it is unlikely that these soluble SOD1s are prone to aggregation in vivo, supporting the hypothesis that immature nascent SOD1 is the substrate for aggregation. We also investigated the effect of SOD1 overexpression and disease on metal homeostasis in spinal cord cross-sections of SOD1-ALS mice using synchrotron-based x-ray fluorescence microscopy. In each mouse genotype, except for the H46R/H48Q mouse, we found a redistribution of copper between gray and white matters correlated to areas of high SOD1. Interestingly, a disease-specific increase of zinc was observed in the white matter for all mutant SOD1 mice. Together these data provide a picture of copper and zinc in the cell as well as highlight the importance of these metals in understanding SOD1-ALS pathology.

  8. A Triaxial Failure Diagram to predict the forming limit of 3D sheet metal parts subjected to multiaxial stresses

    Science.gov (United States)

    Rastellini, F.; Socorro, G.; Forgas, A.; Onate, E.

    2016-08-01

    Accurate prediction of failure and forming limits is essential when modelling sheet metal forming processes. Since traditional Forming Limit Curves (FLCs) are not valid for materials subjected to triaxial loading, a new failure criterion is proposed in this paper based on the stress triaxility and the effective plastic strain accumulated during the history of material loading. Formability zones are identified inside the proposed Triaxial Failure Diagram (TFD). FLCs may be mapped into the TFD defining a new Triaxial Failure Curve, or it can be defined by triaxial failure experiments. Several TFD examples are validated and constrasted showing acceptable accuracy in the numerical prediction of forming failure/limit of 3D thick sheet parts.

  9. Metal-Organic Nanosheets Formed via Defect-Mediated Transformation of a Hafnium Metal-Organic Framework.

    Science.gov (United States)

    Cliffe, Matthew J; Castillo-Martínez, Elizabeth; Wu, Yue; Lee, Jeongjae; Forse, Alexander C; Firth, Francesca C N; Moghadam, Peyman Z; Fairen-Jimenez, David; Gaultois, Michael W; Hill, Joshua A; Magdysyuk, Oxana V; Slater, Ben; Goodwin, Andrew L; Grey, Clare P

    2017-04-19

    We report a hafnium-containing MOF, hcp UiO-67(Hf), which is a ligand-deficient layered analogue of the face-centered cubic fcu UiO-67(Hf). hcp UiO-67 accommodates its lower ligand:metal ratio compared to fcu UiO-67 through a new structural mechanism: the formation of a condensed "double cluster" (Hf12O8(OH)14), analogous to the condensation of coordination polyhedra in oxide frameworks. In oxide frameworks, variable stoichiometry can lead to more complex defect structures, e.g., crystallographic shear planes or modules with differing compositions, which can be the source of further chemical reactivity; likewise, the layered hcp UiO-67 can react further to reversibly form a two-dimensional metal-organic framework, hxl UiO-67. Both three-dimensional hcp UiO-67 and two-dimensional hxl UiO-67 can be delaminated to form metal-organic nanosheets. Delamination of hcp UiO-67 occurs through the cleavage of strong hafnium-carboxylate bonds and is effected under mild conditions, suggesting that defect-ordered MOFs could be a productive route to porous two-dimensional materials.

  10. Fast free-form deformation using graphics processing units.

    Science.gov (United States)

    Modat, Marc; Ridgway, Gerard R; Taylor, Zeike A; Lehmann, Manja; Barnes, Josephine; Hawkes, David J; Fox, Nick C; Ourselin, Sébastien

    2010-06-01

    A large number of algorithms have been developed to perform non-rigid registration and it is a tool commonly used in medical image analysis. The free-form deformation algorithm is a well-established technique, but is extremely time consuming. In this paper we present a parallel-friendly formulation of the algorithm suitable for graphics processing unit execution. Using our approach we perform registration of T1-weighted MR images in less than 1 min and show the same level of accuracy as a classical serial implementation when performing segmentation propagation. This technology could be of significant utility in time-critical applications such as image-guided interventions, or in the processing of large data sets. Copyright 2009 Elsevier Ireland Ltd. All rights reserved.

  11. Environmental Benign Process for Production of Molybdenum Metal from Sulphide Based Minerals

    Science.gov (United States)

    Rajput, Priyanka; Janakiram, Vangada; Jayasankar, Kalidoss; Angadi, Shivakumar; Bhoi, Bhagyadhar; Mukherjee, Partha Sarathi

    2017-02-01

    Molybdenum is a strategic and high temperature refractory metal which is not found in nature in free state, it is predominantly found in earth's crust in the form of MoO3/MoS2. The main disadvantage of the industrial treatment of Mo concentrate is that the process contains many stages and requires very high temperature. Almost in every step many gaseous, liquid, solid chemical substances are formed which require further treatment. To overcome the above drawback, a new alternative one step novel process is developed for the treatment of sulphide and trioxide molybdenum concentrates. This paper presents the results of the investigations on molybdenite dissociation (MoS2) using microwave assisted plasma unit as well as transferred arc thermal plasma torch. It is a single step process for the preparation of pure molybdenum metal from MoS2 by hydrogen reduction in thermal plasma. Process variable such as H2 gas, Ar gas, input current, voltage and time have been examined to prepare molybdenum metal. Molybdenum recovery of the order of 95% was achieved. The XRD results confirm the phases of molybdenum metal and the chemical analysis of the end product indicate the formation of metallic molybdenum (Mo 98%).

  12. Metallicity gradients and newly created star-forming systems in interacting galaxies

    Science.gov (United States)

    Mendes de Oliveira, Claudia L.

    2015-08-01

    Interactions play an extremely important role in the evolution of galaxies, changing their morphologies and kinematics. Galaxy collisions may result in the formation of intergalactic star-forming objects, such as HII regions, young clusters and/or tidal dwarf galaxies. Several studies have found a wealth of newly created objects in interacting systems. We will exemplify the problems and challenges in this field and will describe observations of the interacting group NGC 6845, which contains four bright galaxies, two of which have extended tidal tails. We obtained Gemini/GMOS spectra for 28 of the regions located in the galaxies and in the tails. All regions in the latter are star-forming objects according to their line ratios, with ages younger than 10 Myr. A super luminous star forming complex is found in the brightest member of the group, NGC 6845A. Its luminosity reveals a star formation density of 0.19 solar masses, per year, per kpc^2, suggesting that this object is a localized starburst. We derived the gas-phase metallicity gradients across NGC 6845A and its two tails and we find that these are shallower than those for isolated galaxies. We speculate that the observed metallicity gradient may be related to one or more of the following mechanisms: (1) interaction induced inflow of fresh gas to the galaxy center, as seen in simulations, which is expected to dilute the metallicity of the central burst, (2) the formation of young metal-rich star forming regions in the tidal tails, which were born out of enriched gas expelled from the central regions of the system during the interaction and (3) the incremental growth of metals accumulated over time, due to the successful generations of star forming regions along the tails. Finally we will describe our plans to do a search for such objects on Halpha images that will soon be available for 17.5k degrees of the sky, with the A-PLUS survey.

  13. Characterization of Transition Metal Carbide Layers Synthesized by Thermo-reactive Diffusion Processes

    DEFF Research Database (Denmark)

    Laursen, Mads Brink; Fernandes, Frederico Augusto Pires; Christiansen, Thomas Lundin

    2015-01-01

    Hard wear resistant surface layers of transition metal carbides can be produced by thermo-reactive diffusion processes where interstitial elements from a steel substrate together with external sources of transition metals (Ti, V, Cr etc.) form hard carbide and/or nitride layers at the steel surface...... electron microscopy, X-ray diffraction and Vickers hardness testing. The study shows that porosityfree, homogenous and very hard surface layers can be produced by thermo-reactive diffusion processes. The carbon availability of the substrate influences thickness of obtained layers, as Vanadis 6 tool steel...

  14. Extreme metal music and anger processing

    Directory of Open Access Journals (Sweden)

    Leah eSharman

    2015-05-01

    Full Text Available The claim that listening to extreme music causes anger and expressions of anger such as aggression and delinquency has yet to be substantiated using controlled experimental methods. In this study, 39 extreme music listeners aged 18 to 34 years were subjected to an anger induction, followed by random assignment to 10 minutes of listening to extreme music from their own playlist, or 10 minutes of silence (control. Measures of emotion included heart rate and subjective ratings on the Positive and Negative Affect Scale (PANAS. Results showed that ratings of PANAS hostility, irritability, and stress increased during the anger induction, and decreased after the music or silence. Heart rate increased during the anger induction and was sustained (not increased in the music condition, and decreased in the silence condition. PANAS active and inspired ratings increased during music listening, an effect that was not seen in controls. The findings indicate that extreme music did not make angry participants angrier rather it appeared to match their physiological arousal and result in an increase in positive emotions. Listening to extreme music may represent a healthy way of processing anger for these listeners.

  15. Titanium Metal Powder Production by the Plasma Quench Process

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Cordes; A. Donaldson

    2000-09-01

    The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

  16. Modification to the MAPS interview process and electronic form

    CERN Multimedia

    HR Department

    2006-01-01

    Based on the first year of experience with e-MAPS and the feedback from departmental users, a number of modifications to the MAPS interview process and the form have been introduced for the 2006 exercise. Definition of signatories The top of the form now also shows the name of the group leader and department head. This is especially useful in cases of detachment. Corrections can be made via the MAPS Coordinator. 'Send back' facility The possibility to send the MAPS report one step backwards is only available to the MAPS coordinators, i.e., from group leader to supervisor, from staff member to group leader, and from group leader to staff member. The form should only be sent back to correct factual errors or oversights, and any send backs will be tracked. Link 'training' part to 'training' application When entering a training objective for 2006, a search menu allows selection from various CERN internal training courses or from conferences. It remains important however to first read the description of the...

  17. Modification to the MAPS interview process and electronic form

    CERN Multimedia

    HR Department

    2006-01-01

    Based on the first year of experience with e-MAPS and the feedback from departmental users, a number of modifications to the MAPS interview process and form have been introduced for the 2006 exercise. Definition of signatories The top of the form now also shows the name of the Group Leader and Department Head. This is especially useful in cases of detachment. Corrections can be made via the MAPS Coordinator. 'Send back' facility The possibility to send the MAPS report one step backwards, i.e. from Group Leader to supervisor, from Staff Member to Group Leader, and from Group Leader to Staff Member is only available to the MAPS coordinators. The form should only be sent back to correct factual errors or oversights, and any send- backs will be recorded. Link between 'training' part and 'training' application When entering a training objective for 2006, a search menu allows selection from various CERN internal training courses or from conferences. It is still important, however, to first read the descri...

  18. The Development of Spatial Configuration Processing of Visual Word Forms

    Directory of Open Access Journals (Sweden)

    Chienhui Kao

    2011-05-01

    Full Text Available The analysis of spatial relationship, or configuration, among the components of a character is important for visual word form recognition (Kao et al., 2010. We investigated such spatial configuration processing in dyslexics and developing populations. Four types of characters: real- and non-characters and their upside-down versions were used in this study. The task of the observers was to determine whether two characters presented on the display were identical. One group of dyslexic children (Dys and two groups of non-dyslexic controls, one (RL matched Dys in reading performance and the other (CA matched in age, were recruited in this study. Dys performed significantly worse than the control groups for all character types, suggesting a worse visual word form processing in dyslexics. For Dys and CA, the proportional correct response for the upright real characters was better than that for their upside-down versions. RL, (which was younger showed the same effect for the non-characters. Since the non-characters disrupts the global configuration while the inverted characters disrupted both local and global configurations, our results suggest that younger children recognize a word with an analysis of the local configuration while older children, regardless of whether they are dyslexics or not, analyze the global configuration.

  19. A REVIEW ON OXIDE AND METALLIC FORM OF NANOPARTICLE IN HEAT TRANSFER

    Directory of Open Access Journals (Sweden)

    R.Ravisankar

    2014-03-01

    Full Text Available The emerging trends of increasing heat transfer rate in heat exchangers is by one method the Nano particle dispersed in fluids called as Nanofluids. This increased thermophysical properties of nano particle can be applied for better performance in energy, heat transfer and other performance. In this paper a survey of heat transfer enhancement through oxide form of nanoparticle and metal form of nanoparticle is done and the results are interesting that nanofluids enhances the heat transfer rate. The results also says that there is increased heat transfer rate in metal form of nanoparticle compared with the oxide form is noted. Comparing with conventional fluids the nanofluids either metal or oxide form has enhanced heat transfer rate. Through this survey the importance of nano sized in heat transfer is understood and the reason behind the enhanced heat transfer the mechanism given by various researchers is also compiled even though there is no clear definition towards the nano particle heat transfer. The enhanced heat transfer principle of nano sized particle also favours for the miniaturization of the heat exchangers.

  20. Novel forward osmosis process to effectively remove heavy metal ions

    KAUST Repository

    Cui, Yue

    2014-10-01

    In this study, a novel forward osmosis (FO) process for the removal of heavy metal ions from wastewater was demonstrated for the first time. The proposed FO process consists of a thin-film composite (TFC) FO membrane made from interfacial polymerization on a macrovoid-free polyimide support and a novel bulky hydroacid complex Na4[Co(C6H4O7)2]·r2H2O (Na-Co-CA) as the draw solute to minimize the reverse solute flux. The removal of six heavy metal solutions, i.e., Na2Cr2O7, Na2HAsO4, Pb(NO3)2, CdCl2, CuSO4, Hg(NO3)2, were successfully demonstrated. Water fluxes around 11L/m2/h (LMH) were harvested with heavy metals rejections of more than 99.5% when employing 1M Na-Co-CA as the draw solution to process 2000ppm(1 ppm=1 mg/L) heavy metal solutions at room temperature. This FO performance outperforms most nanofiltration (NF) processes. In addition, the high rejections were maintained at 99.5% when a more concentrated draw solution (1.5M) or feed solution (5000ppm) was utilized. Furthermore, rejections greater than 99.7% were still achieved with an enhanced water flux of 16.5LMH by operating the FO process at 60°C. The impressive heavy metal rejections and satisfactory water flux under various conditions suggest great potential of the newly developed FO system for the treatment of heavy metal wastewater. © 2014 Elsevier B.V.

  1. Carbon gas in SMC low-metallicity star-forming regions

    CERN Document Server

    Requena-Torres, M A; Okada, Y; Guesten, R; Stutzki, J; Risacher, C; Simon, R; Zinnecker, H

    2016-01-01

    This paper presents [CII], [CI] and CO emission line maps of the star-forming regions N66, N25+N26, and N88 in the metal-poor Local Group dwarf galaxy SMC. The spatial and velocity structure of the large HII region N66 reveals an expanding ring of shocked molecular gas centered on the exciting star cluster NGC346, whereas a more distant dense molecular cloud is being eroded by UV radiation from the same cluster. In the N25+N26 and N88 maps, diffuse [CII] emission at a relatively low surface brightness extends well beyond the compact boundaries of the bright emission associated with the [CII] regions. In all regions, the distribution of this bright [CII] emission and the less prominent [CI] emission closely follows the outline of the CO complexes, but the intensity of the [CII] and [CI] emission is generally anticorrelated, which can be understood by the action of photodissociation and photoionization processes. Notwithstanding the overall similarity of CO and [CII] maps, the intensity ratio of these lines var...

  2. The Gaia-ESO Survey: metallicity of the Chamaeleon I star forming region

    CERN Document Server

    Spina, L; Palla, F; Biazzo, K; Sacco, G G; Alfaro, E J; Franciosini, E; Magrini, L; Morbidelli, L; Frasca, A; Adibekyan, V; Delgado-Mena, E; Sousa, S G; Hernandez, J I Gonzalez; Montes, D; Tabernero, H; Tautvaisiene, G; Bonito, R; Lanzafame, A C; Gilmore, G; Jeffries, R D; Vallenari, A; Bensby, T; Bragaglia, A; Flaccomio, E; Korn, A J; Pancino, E; Recio-Blanco, A; Smiljanic, R; Bergemann, M; Costado, M T; Damiani, F; Hill, V; Hourihane, A; Jofre, P; de Laverny, P; Lardo, C; Masseron, T; Prisinzano, L; Worley, C C

    2014-01-01

    Context. Recent metallicity determinations in young open clusters and star-forming regions suggest that the latter may be characterized by a slightly lower metallicity than the Sun and older clusters in the solar vicinity. However, these results are based on small statistics and inhomogeneous analyses. The Gaia-ESO Survey is observing and homogeneously analyzing large samples of stars in several young clusters and star-forming regions, hence allowing us to further investigate this issue. Aims. We present a new metallicity determination of the Chamaeleon I star-forming region, based on the products distributed in the first internal release of the Gaia-ESO Survey. Methods. 48 candidate members of Chamaeleon I have been observed with the high-resolution spectrograph UVES. We use the surface gravity, lithium line equivalent width and position in the Hertzsprung-Russell diagram to confirm the cluster members and we use the iron abundance to derive the mean metallicity of the region. Results. Out of the 48 targets,...

  3. Polyimide and Metals MEMS Multi-User Processes

    KAUST Repository

    Arevalo, Arpys

    2016-11-01

    The development of a polyimide and metals multi-user surface micro-machining process for Micro-electro-mechanical Systems (MEMS) is presented. The process was designed to be as general as possible, and designed to be capable to fabricate different designs on a single silicon wafer. The process was not optimized with the purpose of fabricating any one specific device but can be tweaked to satisfy individual needs depending on the application. The fabrication process uses Polyimide as the structural material and three separated metallization layers that can be interconnected depending on the desired application. The technology allows the development of out-of-plane compliant mechanisms, which can be combined with six variations of different physical principles for actuation and sensing on a single processed silicon wafer. These variations are: electrostatic motion, thermal bimorph actuation, capacitive sensing, magnetic sensing, thermocouple-based sensing and radio frequency transmission and reception.

  4. Ultraviolet to near-infrared spectral distributions of star-forming galaxies: Metallicity and age effects

    Science.gov (United States)

    Storchi-Bergmann, Thaisa; Calzetti, Daniela; Kinney, Anne L.

    1994-01-01

    Spectral distributions from the UV to the near-IR of a sample of 44 star-forming galaxies are used to calculate the metallicity (O/H), star-formation rate (SFR) and age of the starbursts. The oxygen abundance covers the range 8.3 less than O/H less than 9.4 and nitrogen (N) is found to be mostly a product of secondary nucleosynthesis for O/H greater than 8.4. Due to its secondary origin, N/O ratios up to approximately equals 4 times the solar value can be obtained for metal-rich starbursts. The SFR ranges 0.01 to 100 solar mass/year. The lower metallicity galaxies seem to be experiencing an instantaneous burst of star formation, with ages ranging from under 5 x 10(exp 6) to 10(exp 7) yr. The highest metallicity galaxies are most probably experiencing a continuous burst. Correlations between the calculated quantities and several spectral features are investigated. We found a highly significant correlation between the equivalent width W(C IV lambda 1550)-a stellar (absorption) feature- and the oxygen abundance of the emitting gas (O/H). Thus we show for the first time that the stellar metallicity is well correlated with the gas metallicity in star-bursting galaxies. The equivalent width W(Si IV lambda 1400) and the emission line ratio (N II) lambda lambda 6548.84/H(sub alpha) also correlate well with O/H, and all three features can be used as metallicity indicators for star-forming galaxies. The continuum color between lambda 1400 and lambda 3500 (C(14 - 35)) is shown to correlate with O/H, although it is better correlated with E(B - V). It was not possible to disentangle the metallicity from the reddening effect in C(14- 35). We estimate that the reddening affecting the UV continuum is about half the one derived from the Balmer decrement of the emitting gas. The SFR correlates well with the galaxy luminosity and there is no dependence of the continuum color on the SFR. The higher metallicities are only found in the more luminous galaxies, while low metallicities are

  5. Thermal behaviors and heavy metal vaporization of phosphatized tannery sludge in incineration process

    Institute of Scientific and Technical Information of China (English)

    TANG Ping; ZHAO Youcai; XIA Fengyi

    2008-01-01

    The high concentration of heavy metal (Cu, Cr, Zn, Pb) in tannery sludge causes severe heavy metal emissions in the process of incineration. In the present investigation, the tannery sludge was treated with 85% phosphoric acid before the incineration process in the tube furnace to control the heavy metal emissions. The thermal behavior and heavy metal vaporization of pre-treated tannery sludge were investigated, and X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis were also implemented to elucidate the chemical mechanisms responsible for the thermal behavior and weakening of heavy metal vaporization of pre-treated tannery sludge. The results obtained show that the differences in thermal behaviors between untreated and pre-treated tannery sludge are caused by the reaction of phosphoric acid and calcium carbonate. The vaporization percentage of heavy metal decreased efficiently with the increasing volumes of H3PO4, which indicated the important thermal stability of the water-insoluble metallic phosphates (Ca18Cu3(PO4)14 Ca9Cr(PO4)7 Ca19Zn2(PO4)14, PbMgP2O7) formed during tannery sludge phosphatation.

  6. Sequential process test for metal pyro-processing using U, Pu, and Am

    Energy Technology Data Exchange (ETDEWEB)

    Masaki Kurata; Noboru Yahagi [Central research Institute of Electric Power Industry, Iwadokita 2-11-1, Komae, Tokyo 201-8511 (Japan); Shinichi Kitawaki; Akira Nakayoshi; Mineo Fukushima [Japan Atomic Energy Agency, Muramatsu 4-33, Tokai-mura, Naka-gun, Ibaraki 319-1194 (Japan)

    2008-07-01

    The Central Research Institute of Electric Power Industry (CRIEPI) and the Japan Atomic Energy Agency (JAEA) are continuing a collaboration study for metal pyro-processing, in which sequential process tests have been performed under practical conditions using {approx}1 kg of molten salt baths. Recent results on two kinds of sequential process test are reported. The former is the electro-chemical reduction test of MOX pellet in order to form U-Pu alloy ingots. The latter is the electrolysis test using a combination of U-Pu alloy anode and solid or liquid cadmium cathode to recover U-product or U-Pu-Am alloy product, respectively. Variation in electrode potentials, current efficiency, molten salt composition, Pu- or Am-impurity in the U-product, U/Pu or Am/Pu separation factor in the U-Pu alloy product, and etc. were measured. These tests reproduced practical operating conditions at a scale of {approx}1/1000 that of the actual process. (author)

  7. Application of laser assisted cold spraying process for metal deposition

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-02-01

    Full Text Available Laser assisted cold spraying (LACS) process is a hybrid technique that uses laser and cold spray to deposit solid powders on metal substrates. For bonding to occur, the particle velocities must be supersonic which are achieved by entraining...

  8. Densified waste form and method for forming

    Science.gov (United States)

    Garino, Terry J.; Nenoff, Tina M.; Sava Gallis, Dorina Florentina

    2015-08-25

    Materials and methods of making densified waste forms for temperature sensitive waste material, such as nuclear waste, formed with low temperature processing using metallic powder that forms the matrix that encapsulates the temperature sensitive waste material. The densified waste form includes a temperature sensitive waste material in a physically densified matrix, the matrix is a compacted metallic powder. The method for forming the densified waste form includes mixing a metallic powder and a temperature sensitive waste material to form a waste form precursor. The waste form precursor is compacted with sufficient pressure to densify the waste precursor and encapsulate the temperature sensitive waste material in a physically densified matrix.

  9. A Fully-Coupled Approach for Modelling Plastic Deformation and Liquid Lubrication in Metal Forming

    DEFF Research Database (Denmark)

    Üstünyagiz, Esmeray; Christiansen, Peter; Nielsen, Chris Valentin

    2016-01-01

    This paper presents a new approach for combined modelling of plastic deformation andliquid lubrication in the contact interfaces between material and tooling in metal forming includingsituations where the lubricant is functioning as a pressure carrier. The approach is an alternative toconventional...... elements with fictitious small stiffness to physical modelling based on a fullycoupled procedure in which the lubricant flow and the plastic deformation of the metallic materialare solved simultaneously. The approach takes advantage of the intrinsic velocity-pressurecharacteristics of the finite element...... flow formulation which stands on the border line between fluidand solid mechanics and allows treating the lubricants as viscous incompressible (or nearlyincompressible) fluid and the metallic materials as non-Newtonian, high viscous, incompressiblefluids. The presentation is focused on the theoretical...

  10. An Integrated Numerical Model of the Spray Forming Process

    DEFF Research Database (Denmark)

    Pryds, Nini; Hattel, Jesper; Pedersen, Trine Bjerre;

    2002-01-01

    In this paper, an integrated approach for modelling the entire spray forming process is presented. The basis for the analysis is a recently developed model which extents previous studies and includes the interaction between an array of droplets and the enveloping gas. The formulation...... is in fact the summation of 'local' droplet size distributions along the r-axis. A key parameter, which determines the yield and the shape of the deposit material, is the sticking efficiency. The sticking phenomenon is therefore incorporated into the deposition model. (C) 2002 Acta Materialia Inc. Published...... of the deposition model is accomplished using a 2D cylindrical heat flow model. This model is now coupled with an atomization model via a log-normal droplet size distribution. The coupling between the atomization and the deposition is accomplished by ensuring that the total droplet size distribution of the spray...

  11. Impact of heavy metals on the oil products biodegradation process.

    Science.gov (United States)

    Zukauskaite, Audrone; Jakubauskaite, Viktorija; Belous, Olga; Ambrazaitiene, Dalia; Stasiskiene, Zaneta

    2008-12-01

    Oil products continue to be used as a principal source of energy. Wide-scale production, transport, global use and disposal of petroleum have made them major contaminants in prevalence and quantity in the environment. In accidental spills, actions are taken to remove or remediate or recover the contaminants immediately, especially if they occur in environmentally sensitive areas, for example, in coastal zones. Traditional methods to cope with oil spills are confined to physical containment. Biological methods can have an advantage over the physical-chemical treatment regimes in removing spills in situ as they offer biodegradation of oil fractions by the micro-organisms. Recently, biological methods have been known to play a significant role in bioremediation of oil-polluted coastal areas. Such systems are likely to be of significance in the effective management of sensitive coastal ecosystems chronically subjected to oil spillage. For this reason the aim of this paper is to present an impact of Mn, Cu, Co and Mo quantities on oil biodegradation effectiveness in coastal soil and to determine the relationship between metal concentrations and degradation of two oil products (black oil and diesel fuel). Soil was collected in the Baltic Sea coastal zone oil products degradation area (Klaipeda, Lithuania). The experiment consisted of two parts: study on the influence of micro-elements on the oil product biodegradation process; and analysis of the influence of metal concentration on the number of HDMs. The analysis performed and results obtained address the following areas: impact of metal on a population of hydrocarbon degrading micro-organisms, impact of metals on residual concentrations of oil products, influence of metals on the growth of micro-organisms, inter-relation of metal concentrations with degradation rates. Statistical analysis was made using ;Statgraphics plus' software. The influence of metals on the growth of micro-organisms, the biodegradation process

  12. Carbon Nanotube Bonding Strength Enhancement Using Metal "Wicking" Process

    Science.gov (United States)

    Lamb, James L.; Dickie, Matthew R.; Kowalczyk, Robert S.; Liao, Anna; Bronikowski, Michael J.

    2012-01-01

    Carbon nanotubes grown from a surface typically have poor bonding strength at the interface. A process has been developed for adding a metal coat to the surface of carbon nano tubes (CNTs) through a wicking process, which could lead to an enhanced bonding strength at the interface. This process involves merging CNTs with indium as a bump-bonding enhancement. Classical capillary theory would not normally allow materials that do not wet carbon or graphite to be drawn into the spacings by capillary action because the contact angle is greater than 90 degrees. However, capillary action can be induced through JPL's ability to fabricate oriented CNT bundles to desired spacings, and through the use of deposition techniques and temperature to control the size and mobility of the liquid metal streams and associated reservoirs. A reflow and plasma cleaning process has also been developed and demonstrated to remove indium oxide, and to obtain smooth coatings on the CNT bundles.

  13. Numerical Modeling of Tube Forming by HPTR Cold Pilgering Process

    Science.gov (United States)

    Sornin, D.; Pachón-Rodríguez, E. A.; Vanegas-Márquez, E.; Mocellin, K.; Logé, R.

    2016-09-01

    For new fast-neutron sodium-cooled Generation IV nuclear reactors, the candidate cladding materials for the very strong burn-up are ferritic and martensitic oxide dispersion strengthened grades. Classically, the cladding tube is cold formed by a sequence of cold pilger milling passes with intermediate heat treatments. This process acts upon the geometry and the microstructure of the tubes. Consequently, crystallographic texture, grain sizes and morphologies, and tube integrity are highly dependent on the pilgering parameters. In order to optimize the resulting mechanical properties of cold-rolled cladding tubes, it is essential to have a thorough understanding of the pilgering process. Finite Element Method (FEM) models are used for the numerical predictions of this task; however, the accuracy of the numerical predictions depends not only on the type of constitutive laws but also on the quality of the material parameters identification. Therefore, a Chaboche-type law which parameters have been identified on experimental observation of the mechanical behavior of the material is used here. As a complete three-dimensional FEM mechanical analysis of the high-precision tube rolling (HPTR) cold pilgering of tubes could be very expensive, only the evolution of geometry and deformation is addressed in this work. The computed geometry is compared to the experimental one. It is shown that the evolution of the geometry and deformation is not homogeneous over the circumference. Moreover, it is exposed that the strain is nonhomogeneous in the radial, tangential, and axial directions. Finally, it is seen that the dominant deformation mode of a material point evolves during HPTR cold pilgering forming.

  14. Simulation study for atomic size and alloying effects during forming processes of amorphous alloys

    Institute of Scientific and Technical Information of China (English)

    ZHENG Caixing; LIU Rangsu; PENG Ping; ZHOU Qunyi

    2004-01-01

    A molecular dynamics (MD) simulation study has been performed for the solidification processes of two binary liquid alloys Ag6Cu4 and CuNi by adopting the quantum Sutton-Chen many-body potentials. By analyzing bond-types, it is demonstrated that at the cooling rate of 2×1012K/s, the CuNi forms fcc crystal structures, while the Ag6Cu4 forms amorphous structures. The original reason is that the atomic radius ratio (1.13) of the CuAg is bigger than that (1.025) of the CuNi. This shows that the atomic size difference is indeed the main factor for forming amorphous alloys. Moreover, for Ag60Cu40,corresponding to the deep eutectic point in the phase diagram, it forms amorphous structure easily. This confirms that as to the forming tendency and stability of amorphous alloys, the alloying effect plays a key role. In addition, having analyzed the transformation of microstructures by using the bond-type index and cluster-type index methods, not only the key role of the icosahedral configuration to the formation and stability of amorphous alloys can be explained, but also the solidification processes of liquid metals and the characteristics of amorphous structures can be further understood.

  15. Friction and bending in thermoplastic composites forming processes

    NARCIS (Netherlands)

    Sachs, Ulrich

    2014-01-01

    With the demand for better fuel economy in the aerospace and automotive industries, lightweight polymer matrix composites became an attractive alternative for metal structures. Despite the inherently higher toughness and impact damage resistance of thermoplastics, thermoset matrix composites are use

  16. Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, W. L. [Argonne National Lab. (ANL), Argonne, IL (United States); Snyder, C. T. [Argonne National Lab. (ANL), Argonne, IL (United States); Frank, Steven [Argonne National Lab. (ANL), Argonne, IL (United States); Riley, Brian [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-03-01

    This report describes the scientific basis underlying the approach being followed to design and develop “advanced” glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl– in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease the waste

  17. Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, W. L. [Argonne National Lab. (ANL), Argonne, IL (United States); Snyder, C. T. [Argonne National Lab. (ANL), Argonne, IL (United States); Frank, Steven [Argonne National Lab. (ANL), Argonne, IL (United States); Riley, Brian [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-03-01

    This report describes the scientific basis underlying the approach being followed to design and develop “advanced” glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl– in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease

  18. A review of process advancement of novel metal spinning

    OpenAIRE

    Xia, Q.; Xiao, G; Van Long, H.; Cheng, X; X. Sheng

    2014-01-01

    Metal spinning technology has seen a rapid development in recent years. Novel spinning processes, such as non-axisymmetrical spinning, non-circular cross-section spinning and tooth-shaped spinning, are being developed. This has challenged the limitation of traditional spinning technology being used for manufacturing axisymmetrical, circular cross-section, and uniform wall-thickness parts. In this paper, the classification of the traditional spinning processes is proposed based on the material...

  19. Effects of Gravity on Processing Heavy Metal Fluoride Fibers

    Science.gov (United States)

    Tucker, Dennis S.; Workman, Gary L.; Smith, Guy A.

    1997-01-01

    The effects of gravity on the crystal nucleation of heavy metal fluoride fibers have been studied in preliminary experiments utilizing NASA's KC-135 reduced gravity aircraft and a microgravity sounding rocket flight. Commercially produced fibers were heated to the crystallization temperature in normal and reduced gravity. The fibers processed in normal gravity showed complete crystallization while the fibers processed in reduced gravity did not show signs of crystallization.

  20. Laser-assisted metal spinning for an efficient and flexible processing of challenging materials

    Science.gov (United States)

    Brummer, C.; Eck, S.; Marsoner, S.; Arntz, K.; Klocke, F.

    2016-03-01

    The demand for components made from high performance materials like titanium or nickel-based alloys as well as strain-hardening stainless steel is steadily increasing. However, conventional forming operations conducted on these materials are generally very laborious and time-consuming. This is where the limitations of metal spinning also become apparent. Using a laser to apply heat localized to the forming zone during metal spinning facilitates to enhance the formability of a material. In order to analyse the potential of the new manufacturing process, experimental investigations on laser-assisted shear forming and multi-pass metal spinning have been performed with austenitic stainless steel X5CrNi18-10, nickel-based alloy Inconel 718 and titanium grade 2. It could be demonstrated that the formability of these materials can be enhanced by laser-assistance. Besides the resulting enhancement of forming limits for metal spinning of challenging materials, the forming forces were reduced and the product quality was improved significantly.

  1. Variation of rock-forming metals in sub-annual increments of modern Greenland snow

    Science.gov (United States)

    Hinkley, T.K.

    1992-01-01

    Modern snowpack from central south Greenland was sampled in sub-seasonal increments and analysed for a suite of major, minor and trace rock-forming metals (K, Rb, Cs, Ca, Sr, Ba). There is a sharp seasonal concentration maximum for all six metals that comes in summer, later than mid-June. Metal concentrations in all other parts of the year's snowpack are up to 10 or more times smaller. The concentration maximum is preceded by low values in autumn-winter, very low values in early-mid-spring, and moderate-to-high values in late spring early summer; this pattern is seen consistently in three separate time stratigraphic intervals representing the same seasonal periods, spanning the time interval 1981-1984. The absolute concentration values of the snow strata representing the low-concentration portion of the year, autumn-winter-spring, may vary substantially from year to year, by a factor of two, or more. The finding that all rock-forming metals are at a sharp concentration maximum in late summer contrasts with the interpretations of several other studies in high-latitude northern regions. Those studies have reported a broad maximum of continental dust-associated metals in late winter and spring. However samples of the other studies have mostly come from regions farther to the north, and the analyses have emphasized industrial pollutant metals rather than the matched rock-forming suite of the present study. The metals measured were chosen to give information about the origin and identity of the rock and soil dusts, and sea salts, present as impurities in the snow. Metal ratios indicate that the dusts in the snowpacks are of continental origin and from ferromagnesian rocks. Source rock types for dusts in central south Greenland snow contrast with the felsic rock dusts of the Sierra Nevada, CA, annual snowpacks, and with the very felsic rock dusts in large south central Alaskan mountain glaciers. Samples in which masses of sea salt are much larger than those of rock dusts

  2. Structure and properties of alizarin complex formed with alkali metal hydroxides in methanol solution.

    Science.gov (United States)

    Jeliński, Tomasz; Cysewski, Piotr

    2016-06-01

    Quantum chemical computations were used for prediction of the structure and color of alizarin complex with alkali metal hydroxides in methanolic solutions. The color prediction relying on the single Gaussian-like band once again proved the usefulness of the PBE0 density functional due to the observed smallest color difference between computed and experimentally derived values. It was found that the alkali metal hydroxide molecules can bind to the two oxygen atoms of both hydroxyl groups of alizarin or to one of these atoms and the oxygen atom from the keto group in a complex with three methanol molecules. This means that two electronic transitions need to be taken into account when considering the spectra of the studied complexes. The resulting bond lengths and angles are correlated with the properties of the alkali metal atoms. The molar mass, the atomic radius, and the Pauling electronegativity of studied metals are quite accurate predictors of the geometric properties of hydroxide complexes with alizarin in methanol solution. Graphical abstract The spectra of the neutral and monoanionic form of alizarin together with color changes resulting from addition of different metal hydroxides and represented in CIE color space.

  3. Forming Conditions and Neural Network Control of Continuously Directional Microstructure in Directional Solidification Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    Directional solidification continuous casting (DSCC) process is a new manufacturing technology for metal- lic materials which combines advantages of both directional solidification technology and continuous casting technolo- gy. Unlimited long shaped metal with directionally solidifying microstructure can be produced by this process. It is experimentally shown that controlling condition of stable and continuous growth of single crystal structure means the precise control of the location of the S/L interface, which is affected and determined by seven process parameters. Moreover, these parameters are also interacted each other, so the disturbance of any parameters may cause the fail- ure of controlling of S/L interface. In this paper, on the basis of analyzing the forming conditions of continuously di- rectional microstructures in DSCC process, the control model of DSCC procedure by neural network control (NNC) method was proposed and discussed. Combining with the experiments, we first used the computer to simulate the effects of the solidification parameters on destination control variable (S/L interface) and the interactions among these parameters during DSCC procedure. Secondly many training samples necessary for neural network calculation can be obtained through the simulation. Moreover, these samples are inputted into neural network software (NNs) and trained, then the control model can be built up.

  4. Antibacterial and bioactive calcium titanate layers formed on Ti metal and its alloys.

    Science.gov (United States)

    Kizuki, Takashi; Matsushita, Tomiharu; Kokubo, Tadashi

    2014-07-01

    An antibacterial and bioactive titanium (Ti)-based material was developed for use as a bone substitute under load-bearing conditions. As previously reported, Ti metal was successively subjected to NaOH, CaCl2, heat, and water treatments to form a calcium-deficient calcium titanate layer on its surface. When placed in a simulated body fluid (SBF), this bioactive Ti formed an apatite layer on its surface and tightly bonded to bones in the body. To address concerns regarding deep infection during orthopedic surgery, Ag(+) ions were incorporated on the surface of this bioactive Ti metal to impart antibacterial properties. Ti metal was first soaked in a 5 M NaOH solution to form a 1 μm-thick sodium hydrogen titanate layer on the surface and then in a 100 mM CaCl2 solution to form a calcium hydrogen titanate layer via replacement of the Na(+) ions with Ca(2+) ions. The Ti material was subsequently heated at 600 °C for 1 h to transform the calcium hydrogen titanate into calcium titanate. This heat-treated titanium metal was then soaked in 0.01-10 mM AgNO3 solutions at 80 °C for 24 h. As a result, 0.1-0.82 at.% Ag(+) ions and a small amount of H3O(+) ions were incorporated into the surface calcium titanate layers. The resultant products formed apatite on their surface in an SBF, released 0.35-3.24 ppm Ag(+) ion into the fetal bovine serum within 24 h, and exhibited a strong antibacterial effect against Staphylococcus aureus. These results suggest that the present Ti metals should exhibit strong antibacterial properties in the living body in addition to tightly bonding to the surrounding bone through the apatite layer that forms on their surfaces in the body.

  5. Controlled rejuvenation of amorphous metals with thermal processing.

    Science.gov (United States)

    Wakeda, Masato; Saida, Junji; Li, Ju; Ogata, Shigenobu

    2015-05-26

    Rejuvenation is the configurational excitation of amorphous materials and is one of the more promising approaches for improving the deformability of amorphous metals that usually exhibit macroscopic brittle fracture modes. Here, we propose a method to control the level of rejuvenation through systematic thermal processing and clarify the crucial feasibility conditions by means of molecular dynamics simulations of annealing and quenching. We also experimentally demonstrate rejuvenation level control in Zr(55)Al(10)Ni(5)Cu(30) bulk metallic glass. Our local heat-treatment recipe (rising temperature above 1.1T(g), followed by a temperature quench rate exceeding the previous) opens avenue to modifying the glass properties after it has been cast and processed into near component shape, where a higher local cooling rate may be afforded by for example transient laser heating, adding spatial control and great flexibility to the processing.

  6. Method for conducting electroless metal-plating processes

    Science.gov (United States)

    Petit, George S.; Wright, Ralph R.

    1978-01-01

    This invention is an improved method for conducting electroless metal-plating processes in a metal tank which is exposed to the plating bath. The invention solves a problem commonly encountered in such processes: how to determine when it is advisable to shutdown the process in order to clean and/or re-passivate the tank. The new method comprises contacting the bath with a current-conducting, non-catalytic probe and, during plating operations, monitoring the gradually changing difference in electropotential between the probe and tank. It has been found that the value of this voltage is indicative of the extent to which nickel-bearing decomposition products accumulate on the tank. By utilizing the voltage to determine when shutdown for cleaning is advisable, the operator can avoid premature shutdown and at the same time avoid prolonging operations to the point that spontaneous decomposition occurs.

  7. Mechanisms of acoustic processing of a metal melt containing nanoparticles

    Science.gov (United States)

    Kudryashova, O.; Vorozhtsov, S.; Dubkova, Ya.; Stepkina, M.

    2016-11-01

    Wave processing with the frequencies from subsound (vibration) to ultrasound is used to produce nanopowder-modified composite alloys. This work considers mechanisms of such processing of metal melts, which lead to deagglomeration and wettability of particles of a metal melt and to the destruction of growing crystals during solidification. The main dependences for the threshold of the turbulence and cavitation were obtained. Resonance phenomena that contribute to positive changes in the melt are discussed. Possible mechanisms of the destruction of growing crystals and agglomerates of particles at the high-frequency processing of the melt are considered, including the destruction of agglomerates in the front of an acoustic wave and the destruction of crystals by oscillating solid particles.

  8. Study of Microstructure and Mechanical Properties Effects on Workpiece Quality in Sheet Metal Extrusion Process

    Directory of Open Access Journals (Sweden)

    Chatkaew Suriyapha

    2015-01-01

    Full Text Available Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the work piece. This research investigated the characteristics of the material-flow behavior during the formation and its effect on the microstructure of the extruded sheet metal using the finite element method (FEM. The actual parts and FEM simulation model were developed using a blank material made from AISI-1045 steel with a thickness of 5 mm; the material’s behavior was determined subject to the punch penetration depths of 20%, 40%, 60%, and 80% of the sheet thickness. The results indicated the formation and microstructure effects on the sheet metal extrusion parts and defects. Namely, when increasing penetration, narrowing the die orifice the material flows through, the material was formed by extruding, and defects were visibility, and the microstructure of the material’s grains’ size was flat and very fine. Extrusion defects were not found in the control material flow. The region of highly localized plastic deformation affected the material gain and mechanical properties. The FEM simulation results agreed with the experimental results. Moreover, FEM could be investigated as a tool to decrease the cost and time in trial and error procedures.

  9. Insight on the glass-forming ability of Al–Y–Ni–Ce bulk metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Shih-Fan, E-mail: sfchen@ntut.edu.tw [Institute of Materials Science and Engineering, National Taipei University of Technology, Taipei 106, Taiwan (China); Chen, Chih-Yuan, E-mail: chen6563@gmail.com [Department of Energy Engineering, National United University, Miaoli 36003, Taiwan (China); Lin, Chia-Hung [Institute of Materials Science and Engineering, National Taipei University of Technology, Taipei 106, Taiwan (China)

    2015-07-15

    Highlights: • Adding 1 at.% cerium to Al{sub 87}Y{sub 8}Ni{sub 5} alloy causes glass transition. • A large ΔT{sub x} indicates that (Al{sub 87}Y{sub 8}Ni{sub 5}){sub 99}Ce{sub 1} is possibly a ductile amorphous alloy. • Ce is effective in improving the thermal stability of the Al–Y–Ni amorphous alloy. • The hardness of the crystallized cerium-bearing alloy was as high as 593 Hv. - Abstract: In the present study, the role of Ce in the thermal stability and glass forming ability (GFA) of (Al{sub 87}Y{sub 8}Ni{sub 5}){sub 99}Ce{sub 1} alloy ribbons produced by a single roller melt-spinning process has been investigated in an attempt to understand the influences of multiple RE elements in an Al–TM–RE (TM: transition metal, RE: rear earth metal) alloy system. Only the (Al{sub 87}Y{sub 8}Ni{sub 5}){sub 99}Ce{sub 1} alloy ribbon showed a glass transition temperature (T{sub g}) at 483.2 K, and its ΔT{sub x} value was 41.3 K. Crystallization occurred in the temperature range of 500–750 K in three exothermic reaction stages. The peak temperature for these reactions shifted toward higher temperatures at higher heating rates. XRD and SEM analysis of annealed samples revealed that nano-sized Al particles precipitated within the amorphous matrix during the first exothermic reaction. The maximum hardness was obtained for both non-cerium and cerium addition alloys after crystallization in the 550–660 K region due to numerous nano-sized precipitates randomly and homogeneously distributed in the amorphous matrix. Moreover, from observation of the fracture surface, it is found that the fracture mode transforms from ductile to brittle when the sample is annealed at a higher crystallization temperature, at which brittle intermetallic compounds appear.

  10. Chasing waterfalls: Experimental controls on knickpoint form and migration processes

    Science.gov (United States)

    Baynes, Edwin; Lague, Dimitri; Attal, Mikael

    2016-04-01

    As the link between the fluvial network and hillslopes, bedrock channels mediate the response of the landscape to changing boundary conditions, such as tectonics and climate. Such signals of transient forcing are manifested in bedrock river profiles through migrating 'knickzones' or 'knickpoints', that separate a downstream reach broadly in equilibrium with the new conditions and an upstream reach which is yet to adjust. Knickpoints therefore mark a dynamic boundary location within mountain landscapes, yet the complexities of the mechanisms of knickpoint retreat are often ignored in studies of landscape evolution. We carried out a series of box flume experiments (65 cm long, 30 cm wide) to explore the importance of knickpoint geometry, mean discharge and substrate strength on the form and migration of knickpoints in a cohesive homogenous substrate. The retreat rate of knickpoints is found to be independent of mean discharge. Knickpoints retreat faster through a weaker substrate. The dominant control on knickpoint retreat, when discharge and substrate strength are constant, is the knickpoint form which is set by the ratio of channel flow depth to knickpoint height. Where the knickpoint height is five times greater than the flow depth, the knickpoints develop undercutting plunge pools, accelerating the removal of material from the knickpoint base and the overall retreat rate, possibly due to the trajectory of the jet at the knickpoint lip. Smaller knickpoints relative to the flow depth are more likely to diffuse from a vertical step into a steepened reach or completely as the knickpoint retreats up channel. These experiments challenge the established assumption in models of landscape evolution that a simple relationship exists between knickpoint retreat rate and discharge/drainage area. In order to fully understand how bedrock channels, and thus mountain landscapes, respond to transient forcing, further detailed study of the mechanics of erosion processes at

  11. Removal of heavy metal ions from oil shale beneficiation process water by ferrite process

    Energy Technology Data Exchange (ETDEWEB)

    Mehta, R.K.; Zhang, L.; Lamont, W.E.; Schultz, C.W. [Alabama Univ., University, AL (United States). Mineral Resources Inst.

    1991-12-31

    The ferrite process is an established technique for removing heavy metals from waste water. Because the process water resulting from oil shale beneficiation falls into the category of industrial waste water, it is anticipated that this process may turn out to be a potential viable treatment for oil shale beneficiation process water containing many heave metal ions. The process is chemoremedial because not only effluent water comply with quality standards, but harmful heavy metals are converted into a valuable, chemically stable by-product known as ferrite. These spinel ferrites have magnetic properties, and therefore can be use in applications such as magnetic marker, ferrofluid, microwave absorbing and scavenging material. Experimental results from this process are presented along with results of treatment technique such as sulfide precipitation.

  12. Removal of heavy metal ions from oil shale beneficiation process water by ferrite process

    Energy Technology Data Exchange (ETDEWEB)

    Mehta, R.K.; Zhang, L.; Lamont, W.E.; Schultz, C.W. (Alabama Univ., University, AL (United States). Mineral Resources Inst.)

    1991-01-01

    The ferrite process is an established technique for removing heavy metals from waste water. Because the process water resulting from oil shale beneficiation falls into the category of industrial waste water, it is anticipated that this process may turn out to be a potential viable treatment for oil shale beneficiation process water containing many heave metal ions. The process is chemoremedial because not only effluent water comply with quality standards, but harmful heavy metals are converted into a valuable, chemically stable by-product known as ferrite. These spinel ferrites have magnetic properties, and therefore can be use in applications such as magnetic marker, ferrofluid, microwave absorbing and scavenging material. Experimental results from this process are presented along with results of treatment technique such as sulfide precipitation.

  13. The use of ion flotation for detoxification of metal-contaminated waters and process effluents

    Energy Technology Data Exchange (ETDEWEB)

    Doyle, F.M.; Duyvesteyn, S.; Sreenivasarao, K. [Univ. of California, Berkeley, CA (United States). Dept. of Materials Science and Mineral Engineering

    1995-12-31

    Toxic metals entering surface or ground water from sources such as metal finishing shop spills and abandoned mines can pose a significant threat to public health and the environment. Ion flotation and similar foam separation techniques show great promise for treating dilute, metal-contaminated solutions, and could also be used to treat effluents from many minerals and metallurgical processing operations prior to discharge. In ion flotation, an appropriate collector is added to the solution to form hydrophobic complexes with the metal ions. These metal-bearing species are then removed by flotation, usually with trace addition of a frother to stabilize the foam. In an effort to better understand the underlying scientific and engineering principles that determine the performance of ion flotation, the removal of Cu(II), Pb(II), Cd(II), Cr(III) and Cr(VI) has been studied using laboratory scale flotation columns in batch mode. The effects of the superficial air velocity, solution and froth height, nature of the collector, collector:metal-ion ratio, ionic strength and several frothers at low concentrations on the flotation kinetics are reported. Finally, results are presented on methods that might allow regeneration of collector and recovery of by-product metal from the foam product.

  14. New catalysts for coal processing: Metal carbides and nitrides

    Energy Technology Data Exchange (ETDEWEB)

    S. Ted Oyama; David F. Cox

    1999-12-03

    The subject of this research project was to investigate the catalytic properties of a new class of materials, transition metal carbides and nitrides, for treatment of coal liquid and petroleum feedstocks. The main objectives were: (1) preparation of catalysts in unsupported and supported form; (2) characterization of the materials; (3) evaluation of their catalytic properties in HDS and HDN; (4) measurement of the surface properties; and (5) observation of adsorbed species. All of the objectives were substantially carried out and the results will be described in detail below. The catalysts were transition metal carbides and nitrides spanning Groups 4--6 in the Periodic Table. They were chosen for study because initial work had shown they were promising materials for hydrotreating. The basic strategy was first to prepare the materials in unsupported form to identify the most promising catalyst, and then to synthesize a supported form of the material. Already work had been carried out on the synthesis of the Group VI compounds Mo{sub 2}C, Mo{sub 2}N, and WC, and new methods were developed for the Group V compounds VC and NbC. All the catalysts were then evaluated in a hydrotreating test at realistic conditions. It was found that the most active catalyst was Mo{sub 2}C, and further investigations of the material were carried out in supported form. A new technique was employed for the study of the bulk and surface properties of the catalysts, near edge x-ray absorption spectroscopy (NEXAFS), that fingerprinted the electronic structure of the materials. Finally, two new research direction were explored. Bimetallic alloys formed between two transition metals were prepared, resulting in catalysts having even higher activity than Mo{sub 2}C. The performance of the catalysts in hydrodechloration was also investigated.

  15. INVESTIGATION OF THE THERMODYNAMICS GOVERNING METAL HYDRIDE SYNTHESIS IN THE MOLTEN STATE PROCESS.

    Energy Technology Data Exchange (ETDEWEB)

    Stowe, A; Polly Berseth, P; Ragaiy Zidan, R; Donald Anton, D

    2007-08-23

    Complex metal hydrides have been synthesized for hydrogen storage through a new synthetic technique utilizing high hydrogen overpressure at elevated temperatures (molten state processing). This synthesis technique holds the potential of fusing different complex hydrides at elevated temperatures and pressures to form new species with enhanced hydrogen storage properties. Formation of these compounds is driven by thermodynamic and kinetic considerations. We report on investigations of the thermodynamics. Novel synthetic complexes were formed, structurally characterized, and their hydrogen desorption properties investigated. The effectiveness of the molten state process is compared with mechanicosynthetic ball milling.

  16. Porosity Measurements and Analysis for Metal Additive Manufacturing Process Control.

    Science.gov (United States)

    Slotwinski, John A; Garboczi, Edward J; Hebenstreit, Keith M

    2014-01-01

    Additive manufacturing techniques can produce complex, high-value metal parts, with potential applications as critical metal components such as those found in aerospace engines and as customized biomedical implants. Material porosity in these parts is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants - since surface-breaking pores allows for better integration with biological tissue. Changes in a part's porosity during an additive manufacturing build may also be an indication of an undesired change in the build process. Here, we present efforts to develop an ultrasonic sensor for monitoring changes in the porosity in metal parts during fabrication on a metal powder bed fusion system. The development of well-characterized reference samples, measurements of the porosity of these samples with multiple techniques, and correlation of ultrasonic measurements with the degree of porosity are presented. A proposed sensor design, measurement strategy, and future experimental plans on a metal powder bed fusion system are also presented.

  17. Hydro-forming of sheet metal pairs for the production of hollow bodies; Etude du procede d'hydroformage de flans doubles pour la production de corps creux

    Energy Technology Data Exchange (ETDEWEB)

    Vahl, M.; Hein, P. [Erlangen-Nuernberg Univ., Erlangen (Germany); Bobbert, S. [Daimler Chrysler Aerospace Airbus GmbH, Bremen (Germany)

    2000-10-01

    The hydro-forming technology is well-known since several years and undergoes an extremely dynamic development in automotive applications, especially in Germany and the United States. The hydro-forming of sheet metal pairs is still at a pre-industrial stage. This publication presents the process and draws attention to some particular results of research work. Principal working directions for investigations, regarding the transfer of the hydro-forming process for sheet metal pairs to industry are mentioned. (authors)

  18. Metallic Glass Formation by Ion Mixing and Calculation of Glass-Forming-Ability from Inter-Atomic Potential in the Binary Metal Systems

    Institute of Scientific and Technical Information of China (English)

    LI Zhengcao; LAI Wensheng; LIU Baixin

    2001-01-01

    In this article,a brief summary of the up-to-date progress of metallic glass formation by ion mixing of metallic multilayers in the binary metal systems is first presented.Secondly,thermodynamic modeling of metallic glass formation is developed with special consideration of the interfacial free energy of the multilayers.Thirdly,results of molecular dynamics simulations for some representative systems are presented to show the calculation of the glass-forming ability directly from the inter-atomic potential of the binary metal systems.

  19. Potentiometric electronic tongue-flow injection analysis system for the monitoring of heavy metal biosorption processes

    OpenAIRE

    2012-01-01

    An automated flow injection potentiometric (FIP) system with electronic tongue detection (ET) is used for the monitoring of biosorption processes of heavy metals on vegetable wastes. Grape stalk wastes are used as biosorbent to remove Cu2+ ions in a fixed-bed column configuration. The ET is formed by a 5-sensor array with Cu2+ and Ca2+-selective electrodes and electrodes with generic response to heavy-metals, plus an artificial neural network response model of the sensor's cross-response. The...

  20. The Chemophytostabilisation Process of Heavy Metal Polluted Soil.

    Science.gov (United States)

    Grobelak, Anna; Napora, Anna

    2015-01-01

    Industrial areas are characterised by soil degradation processes that are related primarily to the deposition of heavy metals. Areas contaminated with metals are a serious source of risk due to secondary pollutant emissions and metal leaching and migration in the soil profile and into the groundwater. Consequently, the optimal solution for these areas is to apply methods of remediation that create conditions for the restoration of plant cover and ensure the protection of groundwater against pollution. Remediation activities that are applied to large-scale areas contaminated with heavy metals should mainly focus on decreasing the degree of metal mobility in the soil profile and metal bioavailability to levels that are not phytotoxic. Chemophytostabilisation is a process in which soil amendments and plants are used to immobilise metals. The main objective of this research was to investigate the effects of different doses of organic amendments (after aerobic sewage sludge digestion in the food industry) and inorganic amendments (lime, superphosphate, and potassium phosphate) on changes in the metals fractions in soils contaminated with Cd, Pb and Zn during phytostabilisation. In this study, the contaminated soil was amended with sewage sludge and inorganic amendments and seeded with grass (tall fescue) to increase the degree of immobilisation of the studied metals. The contaminated soil was collected from the area surrounding a zinc smelter in the Silesia region of Poland (pH 5.5, Cd 12 mg kg-1, Pb 1100 mg kg-1, Zn 700 mg kg-1). A plant growth experiment was conducted in a growth chamber for 5 months. Before and after plant growth, soil subsamples were subjected to chemical and physical analyses. To determine the fractions of the elements, a sequential extraction method was used according to Zeien and Brümmer. Research confirmed that the most important impacts on the Zn, Cd and Pb fractions included the combined application of sewage sludge from the food industry and

  1. The Chemophytostabilisation Process of Heavy Metal Polluted Soil.

    Directory of Open Access Journals (Sweden)

    Anna Grobelak

    Full Text Available Industrial areas are characterised by soil degradation processes that are related primarily to the deposition of heavy metals. Areas contaminated with metals are a serious source of risk due to secondary pollutant emissions and metal leaching and migration in the soil profile and into the groundwater. Consequently, the optimal solution for these areas is to apply methods of remediation that create conditions for the restoration of plant cover and ensure the protection of groundwater against pollution. Remediation activities that are applied to large-scale areas contaminated with heavy metals should mainly focus on decreasing the degree of metal mobility in the soil profile and metal bioavailability to levels that are not phytotoxic. Chemophytostabilisation is a process in which soil amendments and plants are used to immobilise metals. The main objective of this research was to investigate the effects of different doses of organic amendments (after aerobic sewage sludge digestion in the food industry and inorganic amendments (lime, superphosphate, and potassium phosphate on changes in the metals fractions in soils contaminated with Cd, Pb and Zn during phytostabilisation. In this study, the contaminated soil was amended with sewage sludge and inorganic amendments and seeded with grass (tall fescue to increase the degree of immobilisation of the studied metals. The contaminated soil was collected from the area surrounding a zinc smelter in the Silesia region of Poland (pH 5.5, Cd 12 mg kg-1, Pb 1100 mg kg-1, Zn 700 mg kg-1. A plant growth experiment was conducted in a growth chamber for 5 months. Before and after plant growth, soil subsamples were subjected to chemical and physical analyses. To determine the fractions of the elements, a sequential extraction method was used according to Zeien and Brümmer. Research confirmed that the most important impacts on the Zn, Cd and Pb fractions included the combined application of sewage sludge from the

  2. Microstructure and strength of a deformation processed aluminum-20%tin metal-metal composite

    Science.gov (United States)

    Xu, Kai

    An Al-20vol.% Sn metal-metal composite was deformation processed by extrusion, swaging, and wire drawing to a total true strain of 7.4, resulting in a microstructure with Sn filaments in an Al matrix. Both the size and spacing of the Sn filaments decreased as deformation processing progressed. Immediately after deformation, the Sn second phase showed a convoluted, ribbon-shaped filamentary morphology, but the Sn filaments spheroidized during prolonged storage at room temperature. The driving force for spheroidization is chemical potential gradient due to curvature difference along Sn filaments. A critical wavelength of lambda crit = 2piR can be used to determine the spheroidization tendency of Sn cylinder. When lambda > 2piR, spheroidization is predicted to occur. The strength of these composites increased exponentially with the reduction in spacing of the Sn filaments. The relationship between UTS and deformation true strain is UTS = 72.6 exp(0.20eta). A Hall-Petch relationship between strength and filament spacing has been observed. Strengthening results from the filaments acting as barriers for dislocation motion. The primary shape instability modes are cylinderization of ribbons, boundary splitting, spheroidization of cylinders, and edge spheroidization of ribbons. The determining factors dictating which mechanism is active are grain boundary energy, interfacial energy, and ribbon cross section aspect ratio. The fiber texture was determined by orientation imaging microscopy to be for Al and for Sn. The 290 MPa ultimate tensile strength of the composite was greater than the rule-of-mixtures prediction. Comparisons are made with Al-Nb, Al-Ti and Al-Mg deformation processed metal metal composites and to various strengthening models for metal-metal composites.

  3. SOLVENT EXTRACTION PROCESS FOR SEPARATING ACTINIDE AND LANTHANIDE METAL VALUES

    Science.gov (United States)

    Hildebrandt, R.A.; Hyman, H.H.; Vogler, S.

    1962-08-14

    A process of countercurrently extracting an aqueous mineral acid feed solution for the separation of actinides from lanthanides dissolved therern is described. The feed solution is made acid-defrcient with alkali metal hydroxide prior to.contact with acid extractant; during extraction, however, acid is transferred from organic to aqueous solution and the aqueous solution gradually becomes acid. The acid-deficient phase ' of the process promotes the extraction of the actinides, while the latter acid phase'' of the process improves retention of the lanthanides in the aqueous solution. This provides for an improved separation. (AEC)

  4. Different strategies for recovering metals from CARON process residue

    Energy Technology Data Exchange (ETDEWEB)

    Cabrera, G., E-mail: gema.cabrera@uca.es [Biological and Enzymatic Reactors Group, Department of Chemical Engineering and Food Technology, Faculty of Sciences, University of Cadiz (Spain); Gomez, J.M., E-mail: josemanuel.montesdeoca@uca.es [Biological and Enzymatic Reactors Group, Department of Chemical Engineering and Food Technology, Faculty of Sciences, University of Cadiz (Spain); Hernandez, I., E-mail: ianeyahd@fbio.uh.cu [Laboratory of Metals, Department of Microbiology, Faculty of Biology, University of Havana (Cuba); Coto, O., E-mail: ocoto@fbio.uh.cu [Laboratory of Metals, Department of Microbiology, Faculty of Biology, University of Havana (Cuba); Cantero, D., E-mail: domingo.cantero@uca.es [Biological and Enzymatic Reactors Group, Department of Chemical Engineering and Food Technology, Faculty of Sciences, University of Cadiz (Spain)

    2011-05-30

    The capacity of Acidithiobacillus thiooxidans DMS 11478 to recover the heavy metals contained in the residue obtained from the CARON process has been evaluated. Different bioreactor configurations were studied: a two-stage batch system and two semi-continuous systems (stirred-tank reactor leaching and column leaching). In the two-stage system, 46.8% Co, 36.0% Mg, 26.3% Mn and 22.3% Ni were solubilised after 6 h of contact between the residue and the bacteria-free bioacid. The results obtained with the stirred-tank reactor and the column were similar: 50% of the Mg and Co and 40% of the Mn and Ni were solubilised after thirty one days. The operation in the column reactor allowed the solid-liquid ratio to be increased and the pH to be kept at low values (<1.0). Recirculation of the leachate in the column had a positive effect on metal removal; at sixty five days (optimum time) the solubilisation levels were as follows: 86% Co, 83% Mg, 72% Mn and Ni, 62% Fe and 23% Cr. The results corroborate the feasibility of the systems studied for the leaching of metals from CARON process residue and these methodologies can be considered viable for the recovery of valuable metals.

  5. Process, structure, property and applications of metallic glasses

    Directory of Open Access Journals (Sweden)

    B. Geetha Priyadarshini

    2016-07-01

    Full Text Available Metallic glasses (MGs are gaining immense technological significance due to their unique structure-property relationship with renewed interest in diverse field of applications including biomedical implants, commercial products, machinery parts, and micro-electro-mechanical systems (MEMS. Various processing routes have been adopted to fabricate MGs with short-range ordering which is believed to be the genesis of unique structure. Understanding the structure of these unique materials is a long-standing unsolved mystery. Unlike crystalline counterpart, the outstanding properties of metallic glasses owing to the absence of grain boundaries is reported to exhibit high hardness, excellent strength, high elastic strain, and anti-corrosion properties. The combination of these remarkable properties would significantly contribute to improvement of performance and reliability of these materials when incorporated as bio-implants. The nucleation and growth of metallic glasses is driven by thermodynamics and kinetics in non-equilibrium conditions. This comprehensive review article discusses the various attributes of metallic glasses with an aim to understand the fundamentals of relationship process-structure-property existing in such unique class of material.

  6. Cracking of textured zinc coating during forming process

    Energy Technology Data Exchange (ETDEWEB)

    Mei, Z.; Morris, J.W. Jr.

    1993-09-01

    A model is presented to relate cracking of a zinc coating on steel during forming process with its crystallographic texture. There are three deformation modes that can accommodate strains in a zinc coating caused by external loadings; basal slip, twinning, and cleavage cracking. Twinning of a zinc hexagonal crystal induces a contraction along its c-axis while cleavage relaxes tensile strain along its c-axis. Because of this, when basal slip in grains of a textured zinc coating is difficult under a given loading, either twinning or cleavage occurs, depending on whether the basal plane is parallel or normal to the loading axis and whether the loading is tensile or compressive. The loadings during formability or surface friction tests cause twinning in the basal-textured coating and cleavage cracking in the prism-textured coating. The prism-textured coating contains in extraordinarily high hardness since none of the three deformation modes may be operative under compression. These results derived from the model are confirmed with recent studies on electrogalvanized steels.

  7. s-Process in Low Metallicity Stars. I. Theoretical Predictions

    CERN Document Server

    Bisterzo, S; Straniero, O; Cristallo, S; Kaeppeler, F

    2010-01-01

    A large sample of carbon enhanced metal-poor stars enriched in s-process elements (CEMP-s) have been observed in the Galactic halo. These stars of low mass (M ~ 0.9 Msun) are located on the main-sequence or the red giant phase, and do not undergo third dredge-up (TDU) episodes. The s-process enhancement is most plausibly due to accretion in a binary system from a more massive companion when on the asymptotic giant branch (AGB) phase (now a white dwarf). In order to interpret the spectroscopic observations, updated AGB models are needed to follow in detail the s-process nucleosynthesis. We present nucleosynthesis calculations based on AGB stellar models obtained with FRANEC (Frascati Raphson-Newton Evolutionary Code) for low initial stellar masses and low metallicities. For a given metallicity, a wide spread in the abundances of the s-process elements is obtained by varying the amount of 13C and its profile in the pocket, where the 13C(a, n)16O reaction is the major neutron source, releasing neutrons in radiat...

  8. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Science.gov (United States)

    Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

    2016-07-01

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  9. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Sazzad Hossain; Mian, Ahsan, E-mail: ahsan.mian@wright.edu; Srinivasan, Raghavan [Department of Mechanical and Materials Engineering, Wright State University, Dayton, Ohio 45435 (United States)

    2016-07-12

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  10. Biofilm-Forming Staphylococcus epidermidis Expressing Vancomycin Resistance Early after Adhesion to a Metal Surface

    Directory of Open Access Journals (Sweden)

    Toshiyuki Sakimura

    2015-01-01

    Full Text Available We investigated biofilm formation and time of vancomycin (VCM resistance expression after adhesion to a metal surface in Staphylococcus epidermidis. Biofilm-forming Staphylococcus epidermidis with a VCM MIC of 1 μg/mL was used. The bacteria were made to adhere to a stainless steel washer and treated with VCM at different times and concentrations. VCM was administered 0, 2, 4, and 8 hours after adhesion. The amount of biofilm formed was evaluated based on the biofilm coverage rates (BCRs before and after VCM administration, bacterial viability in biofilm was visually observed using the fluorescence staining method, and the viable bacterial count in biofilm was measured. The VCM concentration required to decrease BCR significantly compared with that of VCM-untreated bacteria was 4 μg/mL, even in the 0 hr group. In the 4 and 8 hr groups, VCM could not inhibit biofilm growth even at 1,024 μg/mL. In the 8 hr group, viable bacteria remained in biofilm at a count of 104 CFU even at a high VCM concentration (1,024 μg/mL. It was suggested that biofilm-forming Staphylococcus epidermidis expresses resistance to VCM early after adhesion to a metal surface. Resistance increased over time after adhesion as the biofilm formed, and strong resistance was expressed 4–8 hours after adhesion.

  11. Chemical Forms of Heavy Metals in Bottom Sediments of the Mitręga Reservoir

    Science.gov (United States)

    Dąbrowska, Lidia

    2016-06-01

    Bottom sediments originating from the Mitręga water reservoir were studied. It was assayed, in what chemical forms heavy metals (zinc, copper, nickel, cadmium and lead) occur in sediments, using the method of sequential extraction BCR. According to the geochemical criteria with respect to the content of Zn, Cu and Ni, the sediments in all measuring points were classified as uncontaminated, however because of the Cd content - as moderately contaminated. The highest Cu and Ni content was found in the sediment collected in the southern part of the reservoir, 15 and 11 mg/kg d.m, respectively. In the case of Zn, Pb and Cd, the sediment collected at the outflow of the Mitręga river was the most contaminated; metal content amounted to 136; 35; 3 mg/kg d.m., respectively. Based on the conducted fractionation of heavy metals, it was found that the potential mobility of metals, hence the possibility of secondary pollution of the reservoir open water, are arranged in the following order: Zn> Cd> Ni> Cu ~ Pb.

  12. Chemical forms of heavy metal contaminants in sediments of Miyun reservoir

    Institute of Scientific and Technical Information of China (English)

    LIU; Xiaoduan; XU; Qing; GE; Xiaoli; LIU; Liu; WU; Dianwei

    2005-01-01

    The chemical forms, spatial distribution and sources of As, Hg, Cd, Pb and Zn in sediments of the Miyun reservoir were studied. The results of sequential extraction demonstrate that most of As, Pb and Zn were bound to the residual fraction, Hg was associated with the sulfide fraction while Cd was associated with the carbonate fraction and the residual fraction. On the vertical profiles the concentrations of the heavy metals in total and each fractions mostly decreased with increasing depths in sediments, suggesting that the heavy metals input from the upstream watershed increases yearly. Summation of the residual fraction, the sulfide fraction and the carbonate fraction accounts for 60.03%―85.60% of the total heavy metal contents in the sediments, which represent the geochemical background values of the elements and relate closely to soil erosion. Results of the main factor analysis show that most sediments of the reservoir come from the upstream soil erosion, the point source pollution and domestic waste. Moreover, the microbial activities taking place on the sediment-water interface are also one of the major factors to cause the increasing content of the organic matter fraction and the iron-manganese oxide fraction. Environmental change of the reservoir water could make the removability of the heavy metals increase, leading to the increase of their concentrations in pore water in sediments, and imperiling water quality of the reservoir.

  13. Chemical Forms of Heavy Metals in Bottom Sediments of the Mitręga Reservoir

    Directory of Open Access Journals (Sweden)

    Dąbrowska Lidia

    2016-06-01

    Full Text Available Bottom sediments originating from the Mitręga water reservoir were studied. It was assayed, in what chemical forms heavy metals (zinc, copper, nickel, cadmium and lead occur in sediments, using the method of sequential extraction BCR. According to the geochemical criteria with respect to the content of Zn, Cu and Ni, the sediments in all measuring points were classified as uncontaminated, however because of the Cd content - as moderately contaminated. The highest Cu and Ni content was found in the sediment collected in the southern part of the reservoir, 15 and 11 mg/kg d.m, respectively. In the case of Zn, Pb and Cd, the sediment collected at the outflow of the Mitręga river was the most contaminated; metal content amounted to 136; 35; 3 mg/kg d.m., respectively. Based on the conducted fractionation of heavy metals, it was found that the potential mobility of metals, hence the possibility of secondary pollution of the reservoir open water, are arranged in the following order: Zn> Cd> Ni> Cu ~ Pb.

  14. Selective removal/recovery of RCRA metals from waste and process solutions using polymer filtration{trademark} technology

    Energy Technology Data Exchange (ETDEWEB)

    Smith, B.F. [Los Alamos National Lab., NM (United States)

    1997-10-01

    Resource Conservation and Recovery Act (RCRA) metals are found in a number of process and waste streams at many DOE, U.S. Department of Defense, and industrial facilities. RCRA metals consist principally of chromium, mercury, cadmium, lead, and silver. Arsenic and selenium, which form oxyanions, are also considered RCRA elements. Discharge limits for each of these metals are based on toxicity and dictated by state and federal regulations (e.g., drinking water, RCRA, etc.). RCRA metals are used in many current operations, are generated in decontamination and decommissioning (D&D) operations, and are also present in old process wastes that require treatment and stabilization. These metals can exist in solutions, as part of sludges, or as contaminants on soils or solid surfaces, as individual metals or as mixtures with other metals, mixtures with radioactive metals such as actinides (defined as mixed waste), or as mixtures with a variety of inert metals such as calcium and sodium. The authors have successfully completed a preliminary proof-of-principle evaluation of Polymer Filtration{trademark} (PF) technology for the dissolution of metallic mercury and have also shown that they can remove and concentrate RCRA metals from dilute solutions for a variety of aqueous solution types using PF technology. Another application successfully demonstrated is the dilute metal removal of americium and plutonium from process streams. This application was used to remove the total alpha contamination to below 30 pCi/L for the wastewater treatment plant at TA-50 at Los Alamos National Laboratory (LANL) and from nitric acid distillate in the acid recovery process at TA-55, the Plutonium Facility at LANL (ESP-CP TTP AL16C322). This project will develop and optimize the PF technology for specific DOE process streams containing RCRA metals and coordinate it with the needs of the commercial sector to ensure that technology transfer occurs.

  15. Electronmicroscopic Study of Sand Erosion Processes in Metals.

    Science.gov (United States)

    1979-06-01

    AO—A073 k97 ISRAEL INST OF MEtALS HAIFA - ~ - - — Ffl 11/6 ELECTROI~~ICROSCOPIC STUDY OF SAND EROSION PROCESSES IN METALS, IU) UNCLASSIFIED 79...General Appearance 8 4.2.2 Local Erosion Processes and Hard Phase Par t icles 9 5. Further Discussion 10 S S-_ S _~S _~~SS ~~~ S ~~~~~~~~~~~~~~~~~~ __SS...research was to ga in addit iona l unders tan di ng of the mechanism of loca l mater ia l removal from eroded compos ite meta l l i c surface

  16. Onset of Cooperative Dynamics in an Equilibrium Glass-Forming Metallic Liquid.

    Science.gov (United States)

    Jaiswal, Abhishek; O'Keeffe, Stephanie; Mills, Rebecca; Podlesynak, Andrey; Ehlers, Georg; Dmowski, Wojciech; Lokshin, Konstantin; Stevick, Joseph; Egami, Takeshi; Zhang, Yang

    2016-02-18

    Onset of cooperative dynamics has been observed in many molecular liquids, colloids, and granular materials in the metastable regime on approaching their respective glass or jamming transition points, and is considered to play a significant role in the emergence of the slow dynamics. However, the nature of such dynamical cooperativity remains elusive in multicomponent metallic liquids characterized by complex many-body interactions and high mixing entropy. Herein, we report evidence of onset of cooperative dynamics in an equilibrium glass-forming metallic liquid (LM601: Zr51Cu36Ni4Al9). This is revealed by deviation of the mean effective diffusion coefficient from its high-temperature Arrhenius behavior below TA ≈ 1300 K, i.e., a crossover from uncorrelated dynamics above TA to landscape-influenced correlated dynamics below TA. Furthermore, the onset/crossover temperature TA in such a multicomponent bulk metallic glass-forming liquid is observed at approximately twice of its calorimetric glass transition temperature (Tg ≈ 697 K) and in its stable liquid phase, unlike many molecular liquids.

  17. Form and motion coherence processing in dyspraxia: evidence of a global spatial processing deficit.

    Science.gov (United States)

    O'Brien, Justin; Spencer, Janine; Atkinson, Janette; Braddick, Oliver; Wattam-Bell, John

    2002-08-07

    Form and motion coherence was tested in children with dyspraxia and matched controls to assess their global spatial and global motion processing abilities. Thresholds for detecting form coherence patterns were significantly higher in the dyspraxic group than in the control group. No corresponding difference was found on the motion coherence task. We tested eight children with dyspraxic disorder (mean age 8.2 years) and 50 verbal-mental-age matched controls (mean age 8.4 years) to test for a neural basis to the perceptual abnormalities observed in dyspraxia. The results provide evidence that children with dyspraxia have a specific impairment in the global processing of spatial information. This finding contrasts with other developmental disorders such as Williams syndrome, autism and dyslexia where deficits have been found in global motion processing and not global form processing. We conclude that children with dyspraxia may have a specific occipitotemporal deficit and we argue that testing form and motion coherence thresholds might be a useful diagnostic tool for the often coexistent disorders of dyspraxia and dyslexia.

  18. Effects of process variation in short cycle stretch forming in beverage can production

    Science.gov (United States)

    Schneider, Matthias; Liewald, Mathias

    2016-10-01

    Short Cycle Stretch Forming (SCS) is an innovative stretch forming technology developed at the Institute for Metal Forming Technology (IFU) at the University of Stuttgart. The SCS technology combines plane pre-stretching and deep drawing operations within the same stroke of press ram. Material is yielding from the inner to the outer part of the sheet. The sheet thickness is reduced and denting resistance and yield stress are increased due to hardening effects. SCS-Technology is enhanced due to rotational-symmetrical bodies by applying this technology to a cupping process in tinplate can production. A process simulation for SCS-Cupping processes was conducted. Based on these results a tool was manufactured and commissioned. Experimental results showed that material yields from the middle of the blank to the outer area of the cup wall. Due to the volume of material, the initial diameter can be reduced and material costs can be saved. In this paper different process settings and their effect on the amount of material, which yielded from the middle of the blank to its outside, are observed in a number of experimental series. A blank holder is added to the process in order to avoid wrinkling. The influence of this additional blank holder is therefore investigated in a first experimental set-up by varying blank holder force. In a further investigation the effects of two materials with different thicknesses is observed. Finally, an experimental series is conducted to observe the effect of blank diameter on the SCS-Cupping process. The results of this paper show that SCS-Cupping offers a promising potential for material savings and outline main effects for this technology.

  19. Electrochemically Formed Ultrafine Metal Oxide Nanocatalysts for High-Performance Lithium–Oxygen Batteries

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Bin; Yan, Pengfei; Xu, Wu; Zheng, Jianming; He, Yang; Luo, Langli; Bowden, Mark E.; Wang, Chong-Min; Zhang, Ji-Guang

    2016-08-10

    Lithium-oxygen (Li-O2) battery has an extremely high theoretical specific energy density as compared with conventional energy storage systems. However, practical application of Li-O2 battery system still faces significant challenges, especially its poor cyclability. In this work, we report a new approach to synthesis ultrafine metal oxide nanocatalysts through an electrochemical pre-lithiation process. This process reduces the size of NiCo2O4 (NCO) particles from 20~30 nm to a uniformly distributed domain of ~ 2 nm and largely improved their catalytic activity. Structurally, the pre-lithiated NCO NWs are featured by ultrafine NiO/CoO nanoparticles, which show high stability during prolonged cycles in terms of morphology and the particle size, therefore maintaining an excellent catalytic effect to oxygen reduction and evolution reactions. Li-O2 battery using this catalyst has demonstrated an initial capacity of 29,280 mAh g-1 and has retained a stable capacity of over 1,000 mAh g-1 after 100 cycles based on the weight of NCO active material. Direct in-situ TEM observation conclusively reveals the lithiation/delithiation process of as-prepared NCO NWs, clarifying the NCO/Li electrochemical reaction mechanism that can be extended to other transition-metal oxides and providing the in depth understandings on the catalysts and battery chemistries of other ternary transition-metal oxides.

  20. Direct selective laser sintering of high performance metals: Machine design, process development and process control

    Science.gov (United States)

    Das, Suman

    1998-11-01

    This dissertation describes the development of an advanced manufacturing technology known as Direct Selective Laser Sintering (Direct SLS). Direct SLS is a laser based rapid manufacturing technology that enables production of functional, fully dense, metal and cermet components via the direct, layerwise consolidation of constituent powders. Specifically, this dissertation focuses on a new, hybrid net shape manufacturing technique known as Selective Laser Sintering/Hot Isostatic Pressing (SLS/HIP). The objective of research presented in this dissertation was to establish the fundamental machine technology and processing science to enable direct SLS fabrication of metal components composed of high performance, high temperature metals and alloys. Several processing requirements differentiate direct SLS of metals from SLS of polymers or polymer coated powders. Perhaps the most important distinguishing characteristic is the regime of high temperatures involved in direct SLS of metals. Biasing the temperature of the feedstock powder via radiant preheat prior to and during SLS processing was shown to be beneficial. Preheating the powder significantly influenced the flow and wetting characteristics of the melt. During this work, it was conclusively established that powder cleanliness is of paramount importance for successful layerwise consolidation of metal powders by direct SLS. Sequential trials were conducted to establish optimal bake-out and degas cycles under high vacuum. These cycles agreed well with established practices in the powder metallurgy industry. A study of some of the important transport mechanisms in direct SLS of metals was undertaken to obtain a fundamental understanding of the underlying process physics. This study not only provides an explanation of phenomena observed during SLS processing of a variety of metallic materials but also helps in developing selection schemes for those materials that are most amenable to direct SLS processing. The

  1. Process of technology management in SMEs of the metal processing industry – the case study investigation

    Directory of Open Access Journals (Sweden)

    Krawczyk-Dembicka Elżbieta

    2017-03-01

    Full Text Available The main purpose of this work is to identify the factors that influence the process of technology management in the sector of small- and medium-sized enterprises of the metal processing industry, considering the shape and course required to achieve modern operation conditions by enterprises in the market.

  2. Synthesis and deposition of metal nanoparticles by gas condensation process

    Energy Technology Data Exchange (ETDEWEB)

    Maicu, Marina, E-mail: marina.maicu@fep.fraunhofer.de; Glöß, Daniel; Frach, Peter [Fraunhofer Institut für Elektronenstrahl und Plasmatechnik, FEP, Winterbergstraße 28, 01277 Dresden (Germany); Schmittgens, Ralph; Gerlach, Gerald [Institut für Festkörperelektronik, IFE, TU Dresden, Helmholtz Straße 18, 01069 Dresden (Germany); Hecker, Dominic [Fraunhofer Institut für Elektronenstrahl und Plasmatechnik, FEP, Winterbergstraße 28, 01277 Dresden, Germany and Institut für Festkörperelektronik, IFE, TU Dresden, Helmholtz Straße 18, 01069 Dresden (Germany)

    2014-03-15

    In this work, the synthesis of Pt and Ag nanoparticles by means of the inert gas phase condensation of sputtered atomic vapor is presented. The process parameters (power, sputtering time, and gas flow) were varied in order to study the relationship between deposition conditions and properties of the nanoparticles such as their quantity, size, and size distribution. Moreover, the gas phase condensation process can be combined with a plasma enhanced chemical vapor deposition procedure in order to deposit nanocomposite coatings consisting of metallic nanoparticles embedded in a thin film matrix material. Selected examples of application of the generated nanoparticles and nanocomposites are discussed.

  3. Preliminary evaluation of alternative waste form solidification processes. Volume II. Evaluation of the processes

    Energy Technology Data Exchange (ETDEWEB)

    1980-08-01

    This Volume II presents engineering feasibility evaluations of the eleven processes for solidification of nuclear high-level liquid wastes (HHLW) described in Volume I of this report. Each evaluation was based in a systematic assessment of the process in respect to six principal evaluation criteria: complexity of process; state of development; safety; process requirements; development work required; and facility requirements. The principal criteria were further subdivided into a total of 22 subcriteria, each of which was assigned a weight. Each process was then assigned a figure of merit, on a scale of 1 to 10, for each of the subcriteria. A total rating was obtained for each process by summing the products of the subcriteria ratings and the subcriteria weights. The evaluations were based on the process descriptions presented in Volume I of this report, supplemented by information obtained from the literature, including publications by the originators of the various processes. Waste form properties were, in general, not evaluated. This document describes the approach which was taken, the developent and application of the rating criteria and subcriteria, and the evaluation results. A series of appendices set forth summary descriptions of the processes and the ratings, together with the complete numerical ratings assigned; two appendices present further technical details on the rating process.

  4. ORAL HEALTH DATA RECORDING FORM FOR COMPUTER PROCESSING.

    Science.gov (United States)

    An oral health data recording form describing in detail the status of oral health of patients was developed. It was used to record information from...of record. A comparison of this record was made to one formed directly from an examination. More data was recorded and recovered from the oral health data

  5. Three Dimensional FEM Simulation of Titanium Hollow Blade Forming Process

    NARCIS (Netherlands)

    Zhao Bing, [No Value; Li Zhiqiang, [No Value; Hou Hongliang, [No Value; Liao Jinhua, [No Value; Bai Bingzhe, [No Value

    2010-01-01

    With the introduction of high by-pass turbofan engines into both commercial and military aircraft industries, the fabrication of large size fan blade through superplastic forming/diffusion bonding (SPF/DB) has become a pivotal technique of turbine fan engine. There are three key steps to form a holl

  6. Yucca Mountain project canister material corrosion studies as applied to the electrometallurgical treatment metallic waste form

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, D.D.

    1996-11-01

    Yucca Mountain, Nevada is currently being evaluated as a potential site for a geologic repository. As part of the repository assessment activities, candidate materials are being tested for possible use as construction materials for waste package containers. A large portion of this testing effort is focused on determining the long range corrosion properties, in a Yucca Mountain environment, for those materials being considered. Along similar lines, Argonne National Laboratory is testing a metallic alloy waste form that also is scheduled for disposal in a geologic repository, like Yucca Mountain. Due to the fact that Argonne`s waste form will require performance testing for an environment similar to what Yucca Mountain canister materials will require, this report was constructed to focus on the types of tests that have been conducted on candidate Yucca Mountain canister materials along with some of the results from these tests. Additionally, this report will discuss testing of Argonne`s metal waste form in light of the Yucca Mountain activities.

  7. Yucca Mountain project canister material corrosion studies as applied to the electrometallurgical treatment metallic waste form

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, D.D.

    1996-11-01

    Yucca Mountain, Nevada is currently being evaluated as a potential site for a geologic repository. As part of the repository assessment activities, candidate materials are being tested for possible use as construction materials for waste package containers. A large portion of this testing effort is focused on determining the long range corrosion properties, in a Yucca Mountain environment, for those materials being considered. Along similar lines, Argonne National Laboratory is testing a metallic alloy waste form that also is scheduled for disposal in a geologic repository, like Yucca Mountain. Due to the fact that Argonne`s waste form will require performance testing for an environment similar to what Yucca Mountain canister materials will require, this report was constructed to focus on the types of tests that have been conducted on candidate Yucca Mountain canister materials along with some of the results from these tests. Additionally, this report will discuss testing of Argonne`s metal waste form in light of the Yucca Mountain activities.

  8. Enhancement of Formability of AA5052 Alloy Sheets by Electrohydraulic Forming Process

    Science.gov (United States)

    Ahmed, Meraj; Kumar, D. Ravi; Nabi, M.

    2017-01-01

    Formability of lightweight materials like Al and Mg alloys is a major concern for their application in automobiles. Forming limit diagram (FLD) and strain distribution are extremely useful in the assessment of overall formability of sheet metals. At very high strain rates, the deformation behavior of Al alloys and the safe forming window could be different from quasi-static conventional forming. In this paper, formability of Al 5052 alloy sheets of 0.5 mm thickness has been assessed in electrohydraulic forming (EHF) in terms of FLD and strain distribution and compared with formability in conventional forming by punch-stretching experiments. EHF is a high strain rate forming process which utilizes energy released from a capacitor bank to generate shockwaves in a fluid medium. Experiments have been conducted at different energy levels to identify the highest safe strains in different modes of deformation. From the experimental results, it has been observed that the limit strains increased by nearly 45-50% in all the three regions of the FLD (tension-tension, plane strain and tension compression). Unlike in the case of conventional forming, no clear necking due to strain localization has been observed prior to failure due to very high strain rates of the order of 103/s. The strain distribution has been found to be more uniform in the case of EHF with a single strain peak at the pole. Absence of friction in EHF also leads to higher degree of biaxiality leading to higher limit strains in biaxial tension. In the case of EHF, the effective strain and hardness are maximum at the pole and their variation correlated well with the findings from the strain distribution analysis. In all modes of deformation, the features of fractured surface in EHF appeared different from a normal ductile failure.

  9. Process for the recovery of tungsten in a pure form from tungsten-containing materials

    Energy Technology Data Exchange (ETDEWEB)

    Fruchter, M.; Moscovici, A.

    1986-12-16

    A process is described for the recovery of tungsten from tungsten-containing materials which comprises the steps of (i) admixing the tungsten-containing material with a melt at a temperature of between 680/sup 0/C and 750/sup 0/C. The melt consists of a salt selected from the group consisting of sodium nitrate, sodium nitrite and mixtures thereof in a substantially stoichiometrical amount to the tungsten constituent of the tungsten-containing material. This is done to disintegrate the tungsten-containing material and to form sodium tungstate, cooling the melt, and leaching the cooled melt with water to obtain an aqueous solution of sodium tungstate; (ii) admixing a solution of calcium chloride with the aqueous solution of sodium tungstate at a temperature of between 40/sup 0/C and 95/sup 0/C to form a calcium tungstate precipitate and separating the calcium tungstate; (iii) admixing the calcium tungstate with a preheated concentrated hydrochloric acid solution to form a tungstic acid precipitate and a CaCl/sub 2/ solution having a concentration of between 80 g/l and 180 g/l free HCl and separating the tungstic acid precipitate and obtaining tungstic acid which is substantially free of calcium ions, and (iv) calcining the tungstic acid to convert it to tungstic oxide and reducing the tungstic oxide to form metallic tungsten.

  10. Numerical Modeling of Inclusion Behavior in Liquid Metal Processing

    Science.gov (United States)

    Bellot, Jean-Pierre; Descotes, Vincent; Jardy, Alain

    2013-09-01

    Thermomechanical performance of metallic alloys is directly related to the metal cleanliness that has always been a challenge for metallurgists. During liquid metal processing, particles can grow or decrease in size either by mass transfer with the liquid phase or by agglomeration/fragmentation mechanisms. As a function of numerical density of inclusions and of the hydrodynamics of the reactor, different numerical modeling approaches are proposed; in the case of an isolated particle, the Lagrangian technique coupled with a dissolution model is applied, whereas in the opposite case of large inclusion phase concentration, the population balance equation must be solved. Three examples of numerical modeling studies achieved at Institut Jean Lamour are discussed. They illustrate the application of the Lagrangian technique (for isolated exogenous inclusion in titanium bath) and the Eulerian technique without or with the aggregation process: for precipitation and growing of inclusions at the solidification front of a Maraging steel, and for endogenous inclusions in the molten steel bath of a gas-stirred ladle, respectively.

  11. Using metal nanostructures to form hydrocarbons from carbon dioxide, water and sunlight

    Science.gov (United States)

    Wang, Cong; Shen, Mengyan; Huo, Haibin; Ren, Haizhou; Johnson, Michael

    2011-12-01

    Based on experimental results, we propose a mechanism that allows the use of metal nanostructures to synthesize hydrocarbons and carbohydrates from carbon dioxide, water and sunlight. When sunlight impinges on cobalt nanostructures in a glass chamber, its intensity is greatly enhanced around the tips of the nanostructures through surface plasmon excitations focusing effect, and it then photodissociates the water and carbon dioxide molecules through enhanced photon absorptions of ions around the tips of the nanostructures. The photodissociated molecules in excited states remain on the cobalt nanostructure surfaces and various hydrocarbons and carbohydrates then will be formed around the surfaces at temperatures much lower than 100 oC.

  12. Tool degradation during sheet metal forming of three stainless steel alloys

    DEFF Research Database (Denmark)

    Wadman, Boel; Nielsen, Peter Søe; Wiklund, Daniel

    2010-01-01

    To evaluate if changes in tool design and tool surface preparation are needed when low-Ni stainless steels are used instead of austenitic stainless steels, the effect on tool degradation in the form of galling was investigated with three different types of stainless steel. The resistance to tool...... degradation was analysed by the strip reduction test, simulating resistance to galling during ironing. It was shown that the surface condition of both the tools and the sheet metal was of importance to the galling resistance. Numerical simulations of the experimental tests were compared with the experimental...

  13. Tooling solutions for sheet metal forming and punching of lean duplex stainless steel

    DEFF Research Database (Denmark)

    Wadman, Boel; Madsen, Erik; Bay, Niels

    2012-01-01

    .4509 and lean duplex EN1.4162 in a production designed for austenitic stainless steels, such as EN1.4301 and 1.4401. The result is a guideline that summarizes how stainless material properties may affect tool degradation, and suggests tool solutions for reduced production disturbances and tool maintenance cost.......For producers of advanced stainless components the choice of stainless material influences not only the product properties, but also the tooling solution for sheet metal stamping. This work describes how forming and punching tools will be affected when introducing the stainless alloys ferritic EN1...

  14. Atomic-Scale Mechanisms of the Glass-Forming Ability in Metallic Glasses

    Science.gov (United States)

    Yang, L.; Guo, G. Q.; Chen, L. Y.; Huang, C. L.; Ge, T.; Chen, D.; Liaw, P. K.; Saksl, K.; Ren, Y.; Zeng, Q. S.; LaQua, B.; Chen, F. G.; Jiang, J. Z.

    2012-09-01

    The issue, composition dependence of glass-forming ability (GFA) in metallic glasses (MG), has been investigated by systematic experimental measurements coupled with theoretical calculations in Cu-Zr and Ni-Nb alloy systems. It is found that the atomic-level packing efficiency strongly relates to their GFA. The best GFA is located at the largest difference in the packing efficiency of the solute-centered clusters between the glassy and crystal alloys in both MG systems. This work provides an understanding of GFA from atomic level and will shed light on the development of new MGs with larger critical sizes.

  15. Development of a flattening system for sheet metal with free-form surface

    Directory of Open Access Journals (Sweden)

    Xinhua Liu

    2016-02-01

    Full Text Available In order to improve the flattening quality of sheet metal with free-form surface, a flattening system was developed. The system framework was proposed and the key technologies such as mesh quality measuring criterion, center triangle indexing algorithm, coordinate transforming principle, and initial flattening method were elaborated. Moreover, a planar spring–mass model was presented to optimize the initial flattening result, and the flowchart of the proposed flattening method was designed. Finally, three simulation examples were carried out and the comparison results indicated that the proposed system was proved feasible and efficient.

  16. Testing and modelling of industrial tribo-systems for sheet metal forming

    DEFF Research Database (Denmark)

    Friis, Kasper Leth; Nielsen, Peter Søe; Bay, Niels

    2008-01-01

    Galling is a well-known problem in sheet metal forming of tribological difficult materials such as stainless steel. In this work new, environmentally friendly lubricants and wear resistant tool materials are tested in a laboratory environment using a strip reduction test as well as in a real...... production tool at the Danish company Grundfos A/S. The performance of the different tribo-systems in laboratory tests agrees very well with their performance in the production. The production tool is modified to measure the punch load as well as punch and die temperatures 1mm from the active tool surface...

  17. Off-line testing of multifunctional surfaces for metal forming applications

    DEFF Research Database (Denmark)

    Godi, A.; Grønbæk, J.; De Chiffre, L.

    2015-01-01

    In this paper, Bending-Under-Tension, an off-line test method simulating deep-drawing, is chosen for investigating the effectiveness of multifunctional (MUFU) surfaces in metal forming operations. Four different MUFU surfaces, characterized by a plateau bearing area and grooves for lubricant...... retention, are manufactured, together with two polished references. During the tests, surface texture is the only variable. The results show how MUFU surfaces perform better than the polished references, which produce severe galling, while MUFU surfaces with low bearing area display no clear evidence...

  18. Glass Forming Ability of Metallic Glasses Evaluated by a New Criterion

    Institute of Scientific and Technical Information of China (English)

    CAO Qing-Ping; LI Jin-Fu; ZHOU Yao-He

    2008-01-01

    The glass-forming ability (GFA) of Cu-Zr binary alloys is evaluated using the existing criteria based on calorimetric parameters, and poor relations are found. Therefore, another parameter Trk defined as Tk/Tl, in which Tk is the Kauzmann temperature and Tl the equilibrium liquidus temperature, is proposed. It exhibits good agreements with the experimental data of the Cu-Zr system and other representative bulk metallic glass formers so long as classifying them into strong or fragile category. It is suggested that kinetic effects are irrelevantly incorporated in the GFA analysis in the previous work.

  19. Analysis of fluid lubrication mechanisms in metal forming at mesoscopic scale

    DEFF Research Database (Denmark)

    Dubar, L.; Hubert, C.; Christiansen, Peter;

    2012-01-01

    The lubricant entrapment and escape phenomena in metal forming are studied experimentally as well as numerically. Experiments are carried out in strip reduction of aluminium sheet applying a transparent die to study the fluid flow between mesoscopic cavities. The numerical analysis involves two...... computation steps. The first one is a fully coupled fluid-structure Finite Element computation, where pockets in the surface are plastically deformed leading to the pressurization of the entrapped fluid. The second step computes the fluid exchange between cavities through the plateaus of asperity contacts...

  20. Resistive switching in a few nanometers thick tantalum oxide film formed by a metal oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Ohno, Takeo, E-mail: t-ohno@wpi-aimr.tohoku.ac.jp [WPI - Advanced Institute for Materials Research (WPI-AIMR), Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai, Miyagi 980-8577 (Japan); Japan Science and Technology Agency (JST), PRESTO, 4-1-8 Honcho, Kawaguchi, Saitama 332-0012 (Japan); Samukawa, Seiji, E-mail: samukawa@ifs.tohoku.ac.jp [WPI - Advanced Institute for Materials Research (WPI-AIMR), Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai, Miyagi 980-8577 (Japan); Institute of Fluid Science (IFS), Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai, Miyagi 980-8577 (Japan)

    2015-04-27

    Resistive switching in a Cu/Ta{sub 2}O{sub 5}/Pt structure that consisted of a few nanometer-thick Ta{sub 2}O{sub 5} film was demonstrated. The Ta{sub 2}O{sub 5} film with thicknesses of 2–5 nm was formed with a combination of Ta metal film deposition and neutral oxygen particle irradiation at room temperature. The device exhibited a bipolar resistive switching with a threshold voltage of 0.2 V and multilevel switching operation.