Developments in rubber technology 2 synthetic rubbers

CERN Document Server

Lee, K

1981-01-01

This book is intended for those people who have a knowledge or understanding of rubber materials and processes but who wish to update their knowledge. It should be read in conjunction with Developments in Rubber Technology-l as that volume discussed developments in natural rubber and selected special purpose synthetic rubbers as well as additives. The authors have been selected for their expertise in each particular field and we, as editors, would like to express our appreciation to the individual authors and also to their companies. Such a book would be impossible to produce without such active cooperation as we have received. Volumes 1 and 2 of Developments in Rubber Technology cover rubbers which are processed and vulcanised in the traditional manner. It is appreciated that the omission of non-vulcanised rubber materials (the so­ called thermoplastic elastomers) will be unwelcome to many readers but it is intended, because of the size of the subject, to cover these materials in a subsequent volume. A.W. K...

their use as Accelerator in Curing Process of Rubber Compounds

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S. taghvaee

2007-06-01

Full Text Available In some special cases, rubber compounds with high amounts of unsaturated elastomer are recommended with organic sulfur donors instead of mineral sulfurs. In this condition, activated sulfur is produced in situ and curingprocess is facilitated without accelerators. Organic sulfur donor compounds have low thermal stability and in the vulcanization temperature produce free and activated sulfurs. The advantages of these compounds are:1. High effectiveness of curing agent in low quantities in rubber compounds manufacturing.2. Producing activated sulfurs in controlled condition and avoiding the over curing of rubber compounds.In this report the novel synthesis of some derivatives of diamino-disulfides which can be applied as sulfur donors in vulcanization of special rubber compounds is introduced. The key process is reaction of sulfurmonochloride with amines in petroleum ether as solvent in low temperature. Dithio-dimorpholine(DTDM, dithio-dipipyridyl (DTDP, dithio-bis dibutylamine (DTBDB and dithio-bisdiisopropyl amine (DTBDI were prepared according to this method. All products thus obtained were characterized by 1H and 13C-NMR spectroscopies. The effects of accelerating and sulfur donoring of all prepared agents were detected in rubber compounds with natural and synthetic rubber bases. All physical, chemical, reological and mechanical properties of rubber compounds based on prepared sulfur donors were characterized.

Melt processed high-temperature superconductors

CERN Document Server

1993-01-01

The achievement of large critical currents is critical to the applications of high-temperature superconductors. Recent developments have shown that melt processing is suitable for producing high J c oxide superconductors. Using magnetic forces between such high J c oxide superconductors and magnets, a person could be levitated.This book has grown largely out of research works on melt processing of high-temperature superconductors conducted at ISTEC Superconductivity Research Laboratory. The chapters build on melt processing, microstructural characterization, fundamentals of flux pinning, criti

EB-promoted recycling of waste tire rubber with polyolefins

International Nuclear Information System (INIS)

Meszaros, L.; Barany, T.; Czvikovszky, T.

2011-01-01

Complete text of publication follows. One of the principal problems of common recycling of technical polymers is the thermodynamical incompatibility. The change of the Gibbs 'free energy' during the mixing - determined by the changes of enthalpy and entropy - should be directed towards the miscibility. In most of cases, even between closely related polymers, the compatibility is on low level which leads to phase separation and weak adhesion between the phases. Radiation treatment may help in this problem making the polymers more compatible by creating covalent bonds between the polymer phases. Such problem arises at the recycling of ground tire rubbers (GTR). The rubber properties of GTR could be utilized by mixing the GTR with thermoplastic olefins. With the aid of radiation treatment the rubber-like properties of these types of thermoplastic elastomers can be increased. In this study polyethylene (PE) (50-70 wt%) as thermoplastic olefin, 30 wt% of GTR and ethylene vinyl acetate (EVA) (0-20 wt%) as rubber-like compatibilizing material were used for preparation of a recycled rubber containing blend, processable by thermoplastic processes. The melt-mixing of the samples was made by extrusion and then the test specimens were injection molded. The injection molded samples were than treated by high energy electron beam. On the specimens tensile tests, hysteresis, falling weight impact tests, hardness measurements, and dynamic mechanical thermal analysis (DMA) were carried out. The results proved the benefit of the electron beam treatment.

Study on determination of durability analysis process and fatigue damage parameter for rubber component

International Nuclear Information System (INIS)

Moon, Seong In; Cho, Il Je; Woo, Chang Su; Kim, Wan Doo

2011-01-01

Rubber components, which have been widely used in the automotive industry as anti-vibration components for many years, are subjected to fluctuating loads, often failing due to the nucleation and growth of defects or cracks. To prevent such failures, it is necessary to understand the fatigue failure mechanism for rubber materials and to evaluate the fatigue life for rubber components. The objective of this study is to develop a durability analysis process for vulcanized rubber components, that can predict fatigue life at the initial product design step. The determination method of nonlinear material constants for FE analysis was proposed. Also, to investigate the applicability of the commonly used damage parameters, fatigue tests and corresponding finite element analyses were carried out and normal and shear strain was proposed as the fatigue damage parameter for rubber components. Fatigue analysis for automotive rubber components was performed and the durability analysis process was reviewed

Fabrication of shape memory natural rubber using palmitic acid

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Jeff Sze-Hua Wee

2017-10-01

Full Text Available This paper investigates the practicability of fabricating a shape memory natural rubber with the use of palmitic acid as the swelling agent. Strips of natural rubber samples were swollen in molten palmitic acid at 75 °C. Equilibrium swelling of natural rubber with palmitic acid was found to occur at approximately 50 min of swelling time. Under cooling effect, the palmitic acid crystallized to form a percolated crystalline platelet network. These networks allow fabricated shape memory natural rubber (SMNR to deform and recover its shape at a temperature above the melting point of palmitic acid. Under controlled uniaxial stress, the natural rubber sample with 0 parts per hundred rubber (phr carbon black loading exhibits fixity and recovery of 80 ± 10%. Motivation of this research is primarily on practicability of palmitic acid to be used as a swelling agent for shape memory properties. Results show that palmitic acid is a relatively good swelling agent to induce shape memory properties into natural rubber.

Modeling of evaporation processes in glass melting furnaces

NARCIS (Netherlands)

Limpt, van J.A.C.

2007-01-01

The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

A novel use of bio-based natural fibers, polymers, and rubbers for composite materials

Science.gov (United States)

Modi, Sunny Jitendra

The composites, materials, and packaging industries are searching for alternative materials to attain environmental sustainability. Bio-plastics are highly desired and current microbially-derived bio-plastics, such as PHA (poly-(hydroxy alkanoate)), PHB (poly-(hydroxybutyrate)), and PHBV (poly-(beta-hydroxy butyrate-co-valerate)) could be engineered to have similar properties to conventional thermoplastics. Poly-(hydroxybutyrate) (PHB) is a bio-degradable aliphatic polyester that is produced by a wide range of microorganisms. Basic PHB has relatively high glass transition and melting temperatures. To improve flexibility for potential packaging applications, PHB is synthesized with various co-polymers such as Poly-(3-hydroxyvalerate) (HV) to decrease the glass and melting temperatures and, since there is improved melt stability at lower processing temperatures, broaden the processing window. However, previous work has shown that this polymer is too brittle, temperature-sensitive, and hydrophilic to meet packaging material physical requirements. Therefore, the proposed work focuses on addressing the needs for bio-derived and bio-degradable materials by creating a range of composite materials using natural fibers as reinforcement agents in bio-polymers and bio- plastic-rubber matrices. The new materials should possess properties lacking in PHBV and broaden the processing capabilities, elasticity, and improve the mechanical properties. The first approach was to create novel composites using poly-(beta-hydroxy butyrate-co-valerate) (PHBV) combined with fibers from invasive plants such as common reed (Phragmites australis), reed canary grass (Phalaris arundinacea), and water celery ( Vallisneria americana). The composites were manufactured using traditional processing techniques of extrusion compounding followed by injection molding of ASTM type I parts. The effects of each bio-fiber at 2, 5, and 10% loading on the mechanical, morphological, rheological, and thermal

Analysis of Work Design in Rubber Processing Plant

OpenAIRE

Wahyuni Dini; Nasution Harmein; Budiman Irwan; Wijaya Khairini

2018-01-01

The work design illustrates how structured jobs, tasks, and roles are defined and modified and their impact on individuals, groups, and organizations. If the work is not designed well, the company must pay greater costs for workers’ health, longer production processes or even penalties for not being able to meet the delivery schedule. This is visible to the condition in a rubber processing factory in North Sumatra. Work design aspects such as layouts, machinery and equipment, worker's physica...

Upscaling of a Batch De-vulcanization Process for Ground Car Tire Rubber to a Continuous Process in a Twin Screw Extruder

NARCIS (Netherlands)

Saiwari, Sitisaiyidah; van Hoek, Johannes Wilhelmus; Dierkes, Wilma K.; Reuvekamp, Louis A.E.M.; Heideman, G.; Blume, Anke; Noordermeer, Jacobus W.M.

2016-01-01

As a means to decrease the amount of waste tires and to re-use tire rubber for new tires, devulcanization of ground passenger car tires is a promising process. Being an established process for NR and EPDM, earlier work has shown that for ground passenger car tire rubber with a relatively high amount

Melt processing of Yb-123 tapes

International Nuclear Information System (INIS)

Athur, S. P.; Balachandran, U.; Salama, K.

2000-01-01

The innovation of a simple, scalable process for manufacturing long-length conductors of HTS is essential to potential commercial applications such as power cables, magnets, and transformers. In this paper the authors demonstrate that melt processing of Yb-123 tapes made by the PIT route is an alternative to the coated conductor and Bi-2223 PIT tape fabrication techniques. Ag-clad Yb-123 tapes were fabricated by groove rolling and subsequently, melt processed in different oxygen partial pressures in a zone-melting furnace with a gradient of 140 C/cm. The transition temperatures measured were found to be around 81 K undermost processing conditions. EPMA of the tapes processed under different conditions show the 123 phase to be Ba deficient and Cu and Yb rich. Critical current was measured at various temperatures from 77 K to 4.2 K. The J c increased with decrease in pO 2 . The highest I c obtained was 52 A at 4.2 K

2,2,2-Trifluoroethyl methacrylate-graft-natural rubber: Synthesis and application as compatibilizer in natural rubber/fluoroelastomer blends

Energy Technology Data Exchange (ETDEWEB)

Hinchiranan, N., E-mail: nhn78@hotmail.com [Department of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Wannako, P. [Program in Petrochemistry and Polymer Science, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Paosawatyanyong, B. [Department of Physics, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Prasassarakich, P. [Department of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand)

2013-05-15

The incompatibility and immiscibility of natural rubber (NR)/fluoroelastomers (FKM) blends were improved by incorporation of a graft copolymer synthesized from the free radical graft copolymerization of 2,2,2-trifluoroethyl methacrylate (TFEM) onto NR initiated by benzoyl peroxide via a melt-mixing process. The grafting properties were investigated as functions of the initiator and monomer concentrations, reaction temperature and time. At the optimal conditions, the obtained graft NR (GNR) purified by Soxhlet extraction contained a maximum grafting efficiency of 1.34% with 49.1% monomer conversion. The structure of the purified GNR was analyzed using attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and nuclear magnetic resonance spectroscopy ({sup 1}H NMR and {sup 19}F NMR). The gross GNR was then applied as the compatibilizer for NR/FKM vulcanizates (20/80 (w/w)) cured by peroxide vulcanization. The addition of GNR at 15 parts per hundred of rubber (phr) gave a vulcanizate with the highest tensile strength (9.93 MPa), some 5.31-fold higher than that of the incompatibilized one (1.87 MPa). This is likely to be due to the higher degree of homogeneity of the constituent phases in the GNR-compatibilized blends, as observed by scanning electron microscopy (SEM). The GNR-compatibilized NR/FKM vulcanizates were also resistant to gasohol E85 (85% (w/w) of ethanol). Highlights: ► 2,2,2-Trifluoroethyl methacrylate could be grafted on NR via melt-mixing process. ► Effect of grafting parameters on grafting efficiency and gel content was observed. ► NR/FKM containing graft NR had higher tensile strength than uncompatibilized ones. ► The compatibilized NR/FKM vulcanizates had higher gasohol-swelling resistance.

Physical-biopolymer characterization of polyhydroxybutyrate-co-hydroxyvalerate (PHBV) blended with natural rubber latex

Energy Technology Data Exchange (ETDEWEB)

Kuntanoo, K., E-mail: thip-kk@hotmail.com [Graduate School of Khon Kaen University, Khon Kaen, 40002 Thailand (Thailand); Promkotra, S., E-mail: sarunya@kku.ac.th [Department of Geotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002 Thailand (Thailand); Kaewkannetra, P., E-mail: paknar@kku.ac.th [Department of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002 Thailand (Thailand)

2015-03-30

A biopolymer of polyhydroxybutyrate-co-hydroxyvalerate (PHBV) is blended with bio-based materials, natural rubber latex, to improve their microstructures. The various ratios between PHBV and natural rubber latex are examined to develop their mechanical properties. In general, physical properties of PHBV are hard, brittle and low flexible while natural rubber (NR) is presented itself as high elastic materials. Concentrations of the PHBV solution are constituted at 1%, 2% and 3% (w/v). The mixtures of their PHBV solutions to natural rubber latex are produced the blended films in three different ratios of 4:6, 5:5 and 6:4, respectively. They are characterized by appearance analyses which are the scanning electron microscope (SEM), universal testing machine (UTM) and differential scanning calorimetry (DSC). The SEM photomicrographs of the blended films and the controlled PHBV can provide the void distribution in the range of 12-14% and 19-21%, respectively. For mechanical properties of the blended films, the various elastic moduli of 1%, 2% and 3% (w/v) PHBV are the average of 773, 956 and 1,007 kPa, respectively. The tensile strengths of the blends increase with the increased concentrations of PHBV, similarly trend to the elastic modulus. The crystallization and melting behavior of unmixed PHBV and the blends are determined by DSC. Melting transition temperatures (T{sub m}) of the unmixed PHBV are stated two melting peak at 154°C and 173°C. Besides, the melting peaks of the blends alter in the range of 152-156°C and 168-171°C, respectively. According to morphology of the blends, the void distribution decreases twice compared to the unmixed PHBV. The results of mechanical properties and thermal analysis indicate that the blended PHBV can be developed their properties by more resilient and wide range of temperature than usual.

Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting-Selection Guidelines.

Science.gov (United States)

Gokuldoss, Prashanth Konda; Kolla, Sri; Eckert, Jürgen

2017-06-19

Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties.

Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting—Selection Guidelines

Science.gov (United States)

Konda Gokuldoss, Prashanth; Kolla, Sri; Eckert, Jürgen

2017-01-01

Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties. PMID:28773031

Utilization of Liquid Smoke from Oil Palm Empty Fruit Bunches on Raw Rubber Processing

Directory of Open Access Journals (Sweden)

Hidayati Hidayati

2011-06-01

Full Text Available Research utilization of liquid smoke from oil palm empty fruit bunches of raw rubber has been made to utilize solid waste from industrial processing of oil palm empty fruit bunches of oil palm so that it becomes economically valuable products. This research has been done by pyrolysis of oil palm empty fruit bunches at a temperature of 400oC for 5, 6, 7 and 8 hours. The results show that the pyrolysis liquid smoke oil palm empty fruit bunches for 8 hours give a high concentration of phenol and acetic acid, respectively 5% and 0.454%. Liquid smoke that has been obtained is used as a coagulant in raw rubber plantation crops of the people residing in the village of Ambawang, Kubu Raya District, West Kalimantan. Results of treatment of liquid smoke on raw rubber  show that the rubber products that have been frozen and dried are superior in terms of color, smell and drying time compared with the treatment of formic acid and water battery which has been added so far on raw rubber by the local rubber farmers.

Energy asymmetry in melting and solidifying processes of PCM

International Nuclear Information System (INIS)

Jin, Xing; Hu, Huoyan; Shi, Xing; Zhang, Xiaosong

2015-01-01

Highlights: • The melting process and the solidifying process of PCM were asymmetrical. • The enthalpy and state of PCM were affected by its previous state. • The main reason for energy asymmetry of PCM was supercooling. - Abstract: The solidifying process of phase change material (PCM) was usually recognized as the exact inverse process of its melting process, especially when building the heat transfer model of PCM. To figure out that whether the melting process and the solidifying process of PCM were symmetrical, several kinds of PCMs were tested by a differential scanning calorimeter (DSC) in this paper. The experimental results showed that no matter using the DSC dynamic measurement method or the DSC step measurement method, the melting process and the solidifying process of PCM were asymmetrical. Because of the energy asymmetry in the melting and solidifying processes of PCM, it was also found that the enthalpy and the state of PCM were not only dependent on its temperature, but also affected by its “previous state”.

Application of gamma irradiation for incorporation of rubber powder in the formulations of EPDM and natural rubber

International Nuclear Information System (INIS)

Kiyan, Ludmila Y.P.; Parra, Duclerc Fernandes; Lugao, Ademar Benevolo

2013-01-01

The objective of this work was to study the behavior of the recycling of rubber burrs in form of powder, of the rubber industry from EPDM rubber powder and natural rubber with SBR. The rubber powder was irradiated and reused in rubber artifacts formulations for classical vulcanization. The processed material was irradiated using a 60 Co source in doses of 50, 100, 150 and 200 kGy and a dose rate of 5 kGy s-1 at room temperature. The radiation created devulcanization active sites for subsequent integration of the material (rubber powder) in formulations of commercial use. The processes were compared and their products characterized by analytical methods of the physical properties such as strength and elongation. Satisfactory results were found, noting a major spin-off of EPDM chain demonstrated by increased elongation

Swelling and tribological properties of melt-mixed fluoroelastomer/nitrile rubber blends under crude oil

Science.gov (United States)

Tagelsir, Yasin; Li, San-Xi; Lv, Xiaoren; Wang, Shijie; Wang, Song; Osman, Zeinab

2018-01-01

The melt-mixed fluoroelastomer (FKM)/ nitrile rubber (NBR) blends of (90/10, 80/20, 70/30, 60/40 and 50/50) ratios with same hardness were prepared, and their swelling and tribological properties under crude oil were investigated for the purpose of developing high performance cost-effective elastomers meeting requirement of oil extraction progressive cavity pump stator. Differential scanning calorimetry confirmed compatible blend system for all blends. Field emission scanning electron microscopy (FE-SEM) showed co-continuous morphology of 200-400 nm phase size for all blends, expect FKM/NBR (90/10) which exhibited partially continuous phase morphology of 100-250 nm phase size. The results of swelling and linear wear tests under crude oil indicated that swelling percentage, coefficient of friction and specific wear rate of FKM/NBR blends were much better than NBR, with FKM/NBR (90/10 and 80/20) showing swelling percentage and specific wear rate very close to FKM. Attenuated total reflectance-Fourier transform infrared spectroscopy disclosed that fracture of macromolecular chains was the main mechanochemical effect of unswollen and swollen worn surfaces, in addition to oxygenated degradation detected with increasing NBR ratio in the blends. The fracture of macromolecular chains resulted in slight fatigue wear mechanism, which was also confirmed by FE-SEM of the worn surfaces.

Development of rubber mixing process mathematical model and synthesis of control correction algorithm by process temperature mode using an artificial neural network

Directory of Open Access Journals (Sweden)

V. S. Kudryashov

2016-01-01

Full Text Available The article is devoted to the development of a correction control algorithm by temperature mode of a periodic rubber mixing process for JSC "Voronezh tire plant". The algorithm is designed to perform in the main controller a section of rubber mixing Siemens S7 CPU319F-3 PN/DP, which forms tasks for the local temperature controllers HESCH HE086 and Jumo dTRON304, operating by tempering stations. To compile the algorithm was performed a systematic analysis of rubber mixing process as an object of control and was developed a mathematical model of the process based on the heat balance equations describing the processes of heat transfer through the walls of technological devices, the change of coolant temperature and the temperature of the rubber compound mixing until discharge from the mixer chamber. Due to the complexity and nonlinearity of the control object – Rubber mixers and the availability of methods and a wide experience of this device control in an industrial environment, a correction algorithm is implemented on the basis of an artificial single-layer neural network and it provides the correction of tasks for local controllers on the cooling water temperature and air temperature in the workshop, which may vary considerably depending on the time of the year, and during prolonged operation of the equipment or its downtime. Tempering stations control is carried out by changing the flow of cold water from the cooler and on/off control of the heating elements. The analysis of the model experiments results and practical research at the main controller programming in the STEP 7 environment at the enterprise showed a decrease in the mixing time for different types of rubbers by reducing of heat transfer process control error.

Tear energy and strain-induced crystallization of natural rubber/styrene-butadiene rubber blend

International Nuclear Information System (INIS)

Noguchi, F; Akabori, K; Yamamoto, Y; Kawahara, S; Kawazura, T

2009-01-01

Strain-induced crystallization of natural rubber (NR), dispersed in styrene-butadiene rubber (SBR), was investigated in relation to dimensional feature of a dispersoid and crosslink density of NR by measuring tear energy (G) of crosslinked NR/SBR blends. The crosslinked NR/SBR blends in ratios of 1/9 and 3/7 by weight were prepared by mixing masticated NR and SBR with an internal mixer at a rotor speed of 30 rpm, followed by crosslinking with dicumyl peroxide on a hot press at 444 K for 60 min. The G, measured in wide-ranges of temperature and tear rate, was superposed into a master curve with a Williams-Landel-Ferry shift factor. The G of the NR/SBR(3/7) blend abruptly decreased to a level comparable to that of SBR at about melting temperature of NR crystals formed on straining. The temperature, at which the dramatic decrease in the G occurred, was associated with the dimensional feature of the NR dispersoid and the crosslink density.

Morphology, mechanical, cross-linking, thermal, and tribological properties of nitrile and hydrogenated nitrile rubber/multi-walled carbon nanotubes composites prepared by melt compounding: The effect of acrylonitrile content and hydrogenation

Energy Technology Data Exchange (ETDEWEB)

Likozar, Blaz, E-mail: blaz.likozar@fkkt.uni-lj.si [Polymer Competence Center Leoben GmbH, Montanuniversitaet Leoben, Roseggerstrasse 12, A-8700 Leoben (Austria); Major, Zoltan, E-mail: zoltan.major@jku.at [Polymer Competence Center Leoben GmbH, Montanuniversitaet Leoben, Roseggerstrasse 12, A-8700 Leoben (Austria)

2010-11-01

The purpose of this work was to prepare nanocomposites by mixing multi-walled carbon nanotubes (MWCNT) with nitrile and hydrogenated nitrile elastomers (NBR and HNBR). Utilization of transmission electronic microscopy (TEM), scanning electron microscopy (SEM), and small- and wide-angle X-ray scattering techniques (SAXS and WAXS) for advanced morphology observation of conducting filler-reinforced nitrile and hydrogenated nitrile rubber composites is reported. Principal results were increases in hardness (maximally 97 Shore, type A), elastic modulus (maximally 981 MPa), tensile strength (maximally 27.7 MPa), elongation at break (maximally 216%), cross-link density (maximally 7.94 x 10{sup 28} m{sup -3}), density (maximally 1.16 g cm{sup -3}), and tear strength (11.2 kN m{sup -1}), which were clearly visible at particular acrylonitrile contents both for unhydrogenated and hydrogenated polymers due to enhanced distribution of carbon nanotubes (CNT) and their aggregated particles in the applied rubber matrix. Conclusion was that multi-walled carbon nanotubes improved the performance of nitrile and hydrogenated nitrile rubber nanocomposites prepared by melt compounding.

Morphology, mechanical, cross-linking, thermal, and tribological properties of nitrile and hydrogenated nitrile rubber/multi-walled carbon nanotubes composites prepared by melt compounding: The effect of acrylonitrile content and hydrogenation

Science.gov (United States)

Likozar, Blaž; Major, Zoltan

2010-11-01

The purpose of this work was to prepare nanocomposites by mixing multi-walled carbon nanotubes (MWCNT) with nitrile and hydrogenated nitrile elastomers (NBR and HNBR). Utilization of transmission electronic microscopy (TEM), scanning electron microscopy (SEM), and small- and wide-angle X-ray scattering techniques (SAXS and WAXS) for advanced morphology observation of conducting filler-reinforced nitrile and hydrogenated nitrile rubber composites is reported. Principal results were increases in hardness (maximally 97 Shore, type A), elastic modulus (maximally 981 MPa), tensile strength (maximally 27.7 MPa), elongation at break (maximally 216%), cross-link density (maximally 7.94 × 1028 m-3), density (maximally 1.16 g cm-3), and tear strength (11.2 kN m-1), which were clearly visible at particular acrylonitrile contents both for unhydrogenated and hydrogenated polymers due to enhanced distribution of carbon nanotubes (CNT) and their aggregated particles in the applied rubber matrix. Conclusion was that multi-walled carbon nanotubes improved the performance of nitrile and hydrogenated nitrile rubber nanocomposites prepared by melt compounding.

Morphology, mechanical, cross-linking, thermal, and tribological properties of nitrile and hydrogenated nitrile rubber/multi-walled carbon nanotubes composites prepared by melt compounding: The effect of acrylonitrile content and hydrogenation

International Nuclear Information System (INIS)

Likozar, Blaz; Major, Zoltan

2010-01-01

The purpose of this work was to prepare nanocomposites by mixing multi-walled carbon nanotubes (MWCNT) with nitrile and hydrogenated nitrile elastomers (NBR and HNBR). Utilization of transmission electronic microscopy (TEM), scanning electron microscopy (SEM), and small- and wide-angle X-ray scattering techniques (SAXS and WAXS) for advanced morphology observation of conducting filler-reinforced nitrile and hydrogenated nitrile rubber composites is reported. Principal results were increases in hardness (maximally 97 Shore, type A), elastic modulus (maximally 981 MPa), tensile strength (maximally 27.7 MPa), elongation at break (maximally 216%), cross-link density (maximally 7.94 x 10 28 m -3 ), density (maximally 1.16 g cm -3 ), and tear strength (11.2 kN m -1 ), which were clearly visible at particular acrylonitrile contents both for unhydrogenated and hydrogenated polymers due to enhanced distribution of carbon nanotubes (CNT) and their aggregated particles in the applied rubber matrix. Conclusion was that multi-walled carbon nanotubes improved the performance of nitrile and hydrogenated nitrile rubber nanocomposites prepared by melt compounding.

Soft sensor development for Mooney viscosity prediction in rubber mixing process based on GMMDJITGPR algorithm

Science.gov (United States)

Yang, Kai; Chen, Xiangguang; Wang, Li; Jin, Huaiping

2017-01-01

In rubber mixing process, the key parameter (Mooney viscosity), which is used to evaluate the property of the product, can only be obtained with 4-6h delay offline. It is quite helpful for the industry, if the parameter can be estimate on line. Various data driven soft sensors have been used to prediction in the rubber mixing. However, it always not functions well due to the phase and nonlinear property in the process. The purpose of this paper is to develop an efficient soft sensing algorithm to solve the problem. Based on the proposed GMMD local sample selecting criterion, the phase information is extracted in the local modeling. Using the Gaussian local modeling method within Just-in-time (JIT) learning framework, nonlinearity of the process is well handled. Efficiency of the new method is verified by comparing the performance with various mainstream soft sensors, using the samples from real industrial rubber mixing process.

Hardness measurements of silicon rubber and polyurethane rubber cured by ionizing radiation

International Nuclear Information System (INIS)

Basfar, A.A.

1995-01-01

This work investigates the hardness of both silicon rubber and polyurethane rubber cured by ionizing radiation. Shore A Hardness is used to characterize the subject elastomers in relation to the crosslinking process. Various formulations of both materials have been investigated in order to achieve the optimum cure conditions desired. A small amount of the curing agent has been incorporated in some formulations in order to reduce the required dose to achieve full cure conditions. Silicon rubber has shown improvements in hardness as absorbed dose is increased, whereas hardness remained constant over a range of absorbed doses for polyurethane rubber

Radiation vulcanization of rubbers

Energy Technology Data Exchange (ETDEWEB)

Makuuchi, Keizo [Japan Atomic Energy Research Inst., Takasaki, Gunma (Japan). Takasaki Radiation Chemistry Research Establishment

2002-02-01

An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

Radiation vulcanization of rubbers

International Nuclear Information System (INIS)

Makuuchi, Keizo

2002-01-01

An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

Nanocomposites of nitrile rubber and organophilic montmorillonite: blend and properties

International Nuclear Information System (INIS)

Oliveira, Marlucy S.; Soares, Bluma G.; Gomes, Ana C.O.

2009-01-01

In this work, the commercial organo clay, Cloisite 15A (OC15A), was incorporated into NBR matrix by two types of intercalation: in the molten state and solution. All rubber composites were cured with m-phenylene-bis-maleimide/dicumyl peroxide system. X-ray diffraction studies showed that the melt processing always resulted in a de intercalation of the clay in high extent, whereas no diffraction peak was detectable in composites prepared by the solution process. The best mechanical performance was observed in samples prepared by solution processing. The storage modulus obtained from dynamic mechanical experiments was higher in solvent-intercalated systems, suggesting good reinforcing action. The tensile creep response of the composites was determined in short-term creep tests. (author)

Electron beam cross-linking of natural rubber/linear-low density polyethylene blends

International Nuclear Information System (INIS)

Ahmad, A.; Mohd, D. H.; Abdullah, I.

2005-01-01

Effects of electron beam irradiation on the mechanical properties and morphological structure of natural rubber/linear-low density polyethylene blend was investigated The natural rubber/linear-low density polyethylene blend was prepared by melt blending in a Haake internal mixer at 140 d ig C , rotor speed of 50 rpm, and in 15 min Liquid natural rubber was incorporated into the blend as a compatibilizer Samples in the form of 1 mm sheets were exposed to 50-300 kGy of electron beam irradiation and analyzed for swelling index and gel content, tensile strength, and surface morphology. The result Indicated that gel content and mechanical properties of the samples increased with radiation dosage. The honey-comb structure of the surface morphology in low dosage irradiated samples slowly transformed into a continuous matrix on increasing radiation dose The variation of mechanical and physical properties was due to Increase in cross-linking density in the rubber and plastic phases and rubber-plastic Interaction on irradiation

In-depth proteome analysis of the rubber particle of Hevea brasiliensis (para rubber tree).

Science.gov (United States)

Dai, Longjun; Kang, Guijuan; Li, Yu; Nie, Zhiyi; Duan, Cuifang; Zeng, Rizhong

2013-05-01

The rubber particle is a special organelle in which natural rubber is synthesised and stored in the laticifers of Hevea brasiliensis. To better understand the biological functions of rubber particles and to identify the candidate rubber biosynthesis-related proteins, a comprehensive proteome analysis was performed on H. brasiliensis rubber particles using shotgun tandem mass spectrometry profiling approaches-resulting in a thorough report on the rubber particle proteins. A total of 186 rubber particle proteins were identified, with a range in relative molecular mass of 3.9-194.2 kDa and in isoelectric point values of 4.0-11.2. The rubber particle proteins were analysed for gene ontology and could be categorised into eight major groups according to their functions: including rubber biosynthesis, stress- or defence-related responses, protein processing and folding, signal transduction and cellular transport. In addition to well-known rubber biosynthesis-related proteins such as rubber elongation factor (REF), small rubber particle protein (SRPP) and cis-prenyl transferase (CPT), many proteins were firstly identified to be on the rubber particles, including cyclophilin, phospholipase D, cytochrome P450, small GTP-binding protein, clathrin, eukaryotic translation initiation factor, annexin, ABC transporter, translationally controlled tumour protein, ubiquitin-conjugating enzymes, and several homologues of REF, SRPP and CPT. A procedure of multiple reaction monitoring was established for further protein validation. This comprehensive proteome data of rubber particles would facilitate investigation into molecular mechanisms of biogenesis, self-homeostasis and rubber biosynthesis of the rubber particle, and might serve as valuable biomarkers in molecular breeding studies of H. brasiliensis and other alternative rubber-producing species.

Residence time modeling of hot melt extrusion processes.

Science.gov (United States)

Reitz, Elena; Podhaisky, Helmut; Ely, David; Thommes, Markus

2013-11-01

The hot melt extrusion process is a widespread technique to mix viscous melts. The residence time of material in the process frequently determines the product properties. An experimental setup and a corresponding mathematical model were developed to evaluate residence time and residence time distribution in twin screw extrusion processes. The extrusion process was modeled as the convolution of a mass transport process described by a Gaussian probability function, and a mixing process represented by an exponential function. The residence time of the extrusion process was determined by introducing a tracer at the extruder inlet and measuring the tracer concentration at the die. These concentrations were fitted to the residence time model, and an adequate correlation was found. Different parameters were derived to characterize the extrusion process including the dead time, the apparent mixing volume, and a transport related axial mixing. A 2(3) design of experiments was performed to evaluate the effect of powder feed rate, screw speed, and melt viscosity of the material on the residence time. All three parameters affect the residence time of material in the extruder. In conclusion, a residence time model was developed to interpret experimental data and to get insights into the hot melt extrusion process. Copyright © 2013 Elsevier B.V. All rights reserved.

Research of Snow-Melt Process on a Heated Platform

Directory of Open Access Journals (Sweden)

Vasilyev Gregory P.

2016-01-01

Full Text Available The article has shown the results of experimental researches of the snow-melt on a heated platform-near building heat-pump snow-melt platform. The near-building (yard heat pump platforms for snow melt with the area up to 10-15 m2 are a basis of the new ideology of organization of the street cleaning of Moscow from snow in the winter period which supposes the creation in the megalopolis of the «distributed snow-melt system» (DSMS using non-traditional energy sources. The results of natural experimental researches are presented for the estimation of efficiency of application in the climatic conditions of Moscow of heat pumps in the snow-melt systems. The researches were conducted on a model sample of the near-building heat-pump platform which uses the low-potential thermal energy of atmospheric air. The conducted researches have confirmed experimentally in the natural conditions the possibility and efficiency of using of atmospheric air as a source of low-potential thermal energy for evaporation of the snow-melt heat pump systems in the climatic conditions of Moscow. The results of laboratory researches of snow-melt process on a heated horizontal platform are presented. The researches have revealed a considerable dependence of efficiency of the snow-melt process on its piling mode (form-building and the organization of the process of its piling mode (form-building and the organization of the process of its (snow mass heat exchange with the surface of the heated platform. In the process of researches the effect of formation of an «ice dome» under the melting snow mass called by the fact that in case of the thickness of snow loaded on the platform more than 10 cm the water formed from the melting snow while the contact with the heating surface don’t spread on it, but soaks into the snow, wets it due to capillary effect and freezes. The formation of «ice dome» leads to a sharp increase of snow-melt period and decreases the operating

Biological Reclaiming of Recycled Rubber and Its Effect on Mechanical Properties of New Rubber Vulcanizates

Directory of Open Access Journals (Sweden)

Maryam Mansourirad

2014-12-01

Full Text Available Nowadays, due to environmental concerns, there has been great attention to recycling and reclaiming of tires. Different methods have been used for reclaiming or desulfurization of rubber. One of these methods, in which desulfurization of rubber happens with no damage to the polymer structure, is desulfurization by biological microorganisms. In this research the application and performance of thermophilic and sulfur oxidizing bacteria, Acidianus brierleyi for this purpose was investigated. Ground tire rubber was detoxified with organic solvents, and the optimum conditions for growing microorganisms in the existence of rubber powder in the shaker flasks were determined. In order to accelerate the process, the suitable conditions for growth of bacteria and desulfurization in the bioreactor were adopted. Fourier transfer infrared spectroscopy and scanning electron microscopy were employed to characterize desulfurization of bio-treated powder from bioreactor. The results indicated that morphological changes on powder surface and reduction of sulfur bonds have occurred. Samples from bioreactors, with and without bacteria and also untreated rubber powder were compounded with virgin styrene butadiene rubber. Tensile and dynamic properties were investigated using uni-direction tensile test and dynamic-mechanical-thermal analysis, respectively. Although some differences in dynamic-mechanical-thermal properties of samples pointed to stronger interaction between rubber matrix and treated rubber powder, no significant improvements in the mechanical properties of vulcanizates containing A.brierleyi-treated powder were observed. Low concentration of sulfur in rubber vulcanizates, chemical bonds of sulfur, and low efficiency of A. brierleyi in breaking sulfur bonds and reclaiming rubber were considered as the reasons for low efficiency of this treatment process.

Effect of expanded graphite and PEI-co-Silicon Rubber on the thermo mechanical, morphological as well as rheological properties of in situ composites based on poly (ether imide) and liquid crystalline polymer

Energy Technology Data Exchange (ETDEWEB)

Hatui, Goutam, E-mail: hatui.goutam@gmail.com; Malas, Asish, E-mail: malasasish@gmail.com; Bhattacharya, Pallab; Dhibar, Saptarshi, E-mail: saptaaus2007@gmail.com; Kundu, Mrinal Kanti, E-mail: kanti.mrinal19@gmail.com; Kumar Das, Chapal, E-mail: chapal12@yahoo.co.in

2015-01-15

Highlights: • PEI/LCP/ PEI-co-Silicon Rubber/EG and PEI/LCP/MWCNT nano composites are prepared by melt blending method. • The dispersions of acid modified expanded graphite were improved in presence of PEI-co-Silicon Rubber. • Thermal stability was found to be highest for PLGC composite. • Storage modulus and Young’s modulus showed an upward trend with incorporation of only EG and EG in presence of PEI-co-Silicon Rubber. • Among the nano composites PLGC has highest viscosity. - Abstract: Nanocomposites of polyether imide (PEI) and liquid crystalline polymer (LCP) with either MWCNT, Expanded Graphite (EG) or in combination of both EG and PEI-co-Silicon Rubber were prepared by melt blending process. The compatibility between the polymeric phases (PEI and LCP) was observed to be increased by the addition of PEI-co-Silicon Rubber while the only MWCNT added system (PLC) resulted in smaller LCP droplets. A continuous morphology was produced in presence of both PEI-co-Silicon Rubber and EG both added system (PLGR). This was due to the compatibilizing effect of PEI-co-Silicon Rubber. FTIR analysis revealed interaction between PEI and LCP in presence of PEI-co-Silicon Rubber. Remarkable increment of storage modulus was observed with the addition of EG and PEI-co-Silicon Rubber. Transmission Electron Microscope (TEM) analysis showed better dispersion of multiple graphene layers of EG in presence of PEI-co-Silicon Rubber compatibilized system. Tensile and Young’s modulus both were highest for EG/ PEI-co-Silicon Rubber added system. This is due to flexible compatibilizing effect of PEI-co-Silicon Rubber which delayed the detachment of LCP domain from the PEI matrix and thus detains the fracture.

Effect of expanded graphite and PEI-co-Silicon Rubber on the thermo mechanical, morphological as well as rheological properties of in situ composites based on poly (ether imide) and liquid crystalline polymer

International Nuclear Information System (INIS)

Hatui, Goutam; Malas, Asish; Bhattacharya, Pallab; Dhibar, Saptarshi; Kundu, Mrinal Kanti; Kumar Das, Chapal

2015-01-01

Highlights: • PEI/LCP/ PEI-co-Silicon Rubber/EG and PEI/LCP/MWCNT nano composites are prepared by melt blending method. • The dispersions of acid modified expanded graphite were improved in presence of PEI-co-Silicon Rubber. • Thermal stability was found to be highest for PLGC composite. • Storage modulus and Young’s modulus showed an upward trend with incorporation of only EG and EG in presence of PEI-co-Silicon Rubber. • Among the nano composites PLGC has highest viscosity. - Abstract: Nanocomposites of polyether imide (PEI) and liquid crystalline polymer (LCP) with either MWCNT, Expanded Graphite (EG) or in combination of both EG and PEI-co-Silicon Rubber were prepared by melt blending process. The compatibility between the polymeric phases (PEI and LCP) was observed to be increased by the addition of PEI-co-Silicon Rubber while the only MWCNT added system (PLC) resulted in smaller LCP droplets. A continuous morphology was produced in presence of both PEI-co-Silicon Rubber and EG both added system (PLGR). This was due to the compatibilizing effect of PEI-co-Silicon Rubber. FTIR analysis revealed interaction between PEI and LCP in presence of PEI-co-Silicon Rubber. Remarkable increment of storage modulus was observed with the addition of EG and PEI-co-Silicon Rubber. Transmission Electron Microscope (TEM) analysis showed better dispersion of multiple graphene layers of EG in presence of PEI-co-Silicon Rubber compatibilized system. Tensile and Young’s modulus both were highest for EG/ PEI-co-Silicon Rubber added system. This is due to flexible compatibilizing effect of PEI-co-Silicon Rubber which delayed the detachment of LCP domain from the PEI matrix and thus detains the fracture

Monitoring of polymer melt processing

International Nuclear Information System (INIS)

Alig, Ingo; Steinhoff, Bernd; Lellinger, Dirk

2010-01-01

The paper reviews the state-of-the-art of in-line and on-line monitoring during polymer melt processing by compounding, extrusion and injection moulding. Different spectroscopic and scattering techniques as well as conductivity and viscosity measurements are reviewed and compared concerning their potential for different process applications. In addition to information on chemical composition and state of the process, the in situ detection of morphology, which is of specific interest for multiphase polymer systems such as polymer composites and polymer blends, is described in detail. For these systems, the product properties strongly depend on the phase or filler morphology created during processing. Examples for optical (UV/vis, NIR) and ultrasonic attenuation spectra recorded during extrusion are given, which were found to be sensitive to the chemical composition as well as to size and degree of dispersion of micro or nanofillers in the polymer matrix. By small-angle light scattering experiments, process-induced structures were detected in blends of incompatible polymers during compounding. Using conductivity measurements during extrusion, the influence of processing conditions on the electrical conductivity of polymer melts with conductive fillers (carbon black or carbon nanotubes) was monitored. (topical review)

Rubber molds for investment casting

International Nuclear Information System (INIS)

Sibtain, S.N.

2011-01-01

The main objective of the project is to investigate different types of molding rubbers used for investment casting. The level of shape complexity which can be achieved by using these rubber molds is also studied. It was almost impossible to make complex shapes molds using metal molds, in that cases rubber molds are very important because they arc flexible and give accurate and precise part dimensions. Turbine blades are hi-tech components with air-foil geometries that have close dimensional tolerances. They are made of super-alloys and manufactured by investment casting. The final blade profile depends upon the dimensional accuracy in each of the processing steps. In the present work experimental study for the production of high quality low cost castings of turbine blades using rubber molds and injected wax patterns is presented. Natural Rubber molds and wax patterns from these molds were made. Different types of molding rubbers were studied including natural rubber, silicone rubber and liquid silicone rubber. It was found that by using rubber molds we can make most complex shape with very less finishing required. The shrinkage was 12% as compared to original master pattern. Rubber molds were made using laboratory hot press. Three layers of rubber above and below the master pattern. After that vulcanization was done by giving temperature and pressure. (author)

A slow atomic diffusion process in high-entropy glass-forming metallic melts

Science.gov (United States)

Chen, Changjiu; Wong, Kaikin; Krishnan, Rithin P.; Embs, Jan P.; Chathoth, Suresh M.

2018-04-01

Quasi-elastic neutron scattering has been used to study atomic relaxation processes in high-entropy glass-forming metallic melts with different glass-forming ability (GFA). The momentum transfer dependence of mean relaxation time shows a highly collective atomic transport process in the alloy melts with the highest and lowest GFA. However, a jump diffusion process is the long-range atomic transport process in the intermediate GFA alloy melt. Nevertheless, atomic mobility close to the melting temperature of these alloy melts is quite similar, and the temperature dependence of the diffusion coefficient exhibits a non-Arrhenius behavior. The atomic mobility in these high-entropy melts is much slower than that of the best glass-forming melts at their respective melting temperatures.

Nitrile rubber - based nanocomposites prepared by melt mixing: effect of the mixing parameters on mechanical, dynamic-mechanical and creep behavior

Directory of Open Access Journals (Sweden)

Bluma G. Soares

2010-01-01

Full Text Available Nanocomposites constituted by nitrile rubber matrix and Cloisite 15A (OC15A as the organoclay were prepared by melt blending and cured with the m-phenylene-bis-maleimide (BMI/dicumyl peroxide (DCP system. The effect of mixing parameters on the clay dispersion was evaluated, including mixing temperature and time, and rotor speed of the internal mixer. The organoclay effectively accelerated the vulcanization reaction of NBR, which was attributed to the presence of the alkylammonium salt as the intercalant. All nanocomposites displayed improved tensile properties indicating a good reinforcing action of the clay. Also, the creep compliance was substantially reduced with the incorporation of the clay. X-ray diffraction studies showed the presence of intercalated and deintercalated clay population. The mixing parameters did not have an important effect on clay dispersion and properties of NBR-clay nanocomposites, except for the creep behavior.

Development of a BR-UASB-DHS system for natural rubber processing wastewater treatment.

Science.gov (United States)

Watari, Takahiro; Thanh, Nguyen Thi; Tsuruoka, Natsumi; Tanikawa, Daisuke; Kuroda, Kyohei; Huong, Nguyen Lan; Tan, Nguyen Minh; Hai, Huynh Trung; Hatamoto, Masashi; Syutsubo, Kazuaki; Fukuda, Masao; Yamaguchi, Takashi

2015-11-21

Natural rubber processing wastewater contains high concentrations of organic compounds, nitrogen, and other contaminants. In this study, a treatment system composed of a baffled reactor (BR), an upflow anaerobic sludge blanket (UASB) reactor, and a downflow hanging sponge (DHS) reactor was used to treat natural rubber processing wastewater in Vietnam. The BR showed good total suspended solids removal of 47.6%, as well as acidification of wastewater. The UASB reactor achieved a high chemical oxygen demand (COD) removal efficiency of 92.7% ± 2.3% and energy recovery in the form of methane with an organic loading rate of 12.2 ± 6.6 kg-COD·m -3 ·day -1 . The DHS reactor showed a high performance in residual organic matter removal from UASB effluent. In total, the system achieved high-level total COD removal of 98.6% ± 1.2% and total suspended solids removal of 98.0% ± 1.4%. Massive parallel 16S rRNA gene sequencing of the retained sludge in the UASB reactor showed the predominant microbial phyla to be Bacteroidetes, Firmicutes, Proteobacteria, WWE1, and Euryarchaeota. Uncultured bacteria belonging to the phylum Bacteroidetes and Phylum WWE1 were predominant in the UASB reactor. This microbial assemblage utilizes the organic compounds contained in natural rubber processing wastewater. In addition, the methane-producing archaea Methanosaeta sp. and Methanolinea sp. were detected.

Numerical simulation of hot-melt extrusion processes for amorphous solid dispersions using model-based melt viscosity.

Science.gov (United States)

Bochmann, Esther S; Steffens, Kristina E; Gryczke, Andreas; Wagner, Karl G

2018-03-01

Simulation of HME processes is a valuable tool for increased process understanding and ease of scale-up. However, the experimental determination of all required input parameters is tedious, namely the melt rheology of the amorphous solid dispersion (ASD) in question. Hence, a procedure to simplify the application of hot-melt extrusion (HME) simulation for forming amorphous solid dispersions (ASD) is presented. The commercial 1D simulation software Ludovic ® was used to conduct (i) simulations using a full experimental data set of all input variables including melt rheology and (ii) simulations using model-based melt viscosity data based on the ASDs glass transition and the physical properties of polymeric matrix only. Both types of HME computation were further compared to experimental HME results. Variation in physical properties (e.g. heat capacity, density) and several process characteristics of HME (residence time distribution, energy consumption) among the simulations and experiments were evaluated. The model-based melt viscosity was calculated by using the glass transition temperature (T g ) of the investigated blend and the melt viscosity of the polymeric matrix by means of a T g -viscosity correlation. The results of measured melt viscosity and model-based melt viscosity were similar with only few exceptions, leading to similar HME simulation outcomes. At the end, the experimental effort prior to HME simulation could be minimized and the procedure enables a good starting point for rational development of ASDs by means of HME. As model excipients, Vinylpyrrolidone-vinyl acetate copolymer (COP) in combination with various APIs (carbamazepine, dipyridamole, indomethacin, and ibuprofen) or polyethylene glycol (PEG 1500) as plasticizer were used to form the ASDs. Copyright © 2017 Elsevier B.V. All rights reserved.

Computer-integrated electric-arc melting process control system

OpenAIRE

Дёмин, Дмитрий Александрович

2014-01-01

Developing common principles of completing melting process automation systems with hardware and creating on their basis rational choices of computer- integrated electricarc melting control systems is an actual task since it allows a comprehensive approach to the issue of modernizing melting sites of workshops. This approach allows to form the computer-integrated electric-arc furnace control system as part of a queuing system “electric-arc furnace - foundry conveyor” and consider, when taking ...

Study on the properties of blend rubber prepared with grafted rubber and irradiated rubber by Gamma Rays

International Nuclear Information System (INIS)

Dafader, N. C.; Haque, M. E.; Islam, K. A.

2004-05-01

The blend rubbers were prepared by mixing γ-rays irradiated and monomer grafted rubbers. The monomers, methyl methacrylate (MMA) and styrene were used separately to prepare grafted rubber by exposure to radiation. The physico-chemical properties of the blend rubbers were evaluated. The tensile strength and elongation at break of the blend rubbers decrease whereas modulus at 500% elongation, swelling ratio and permanent set increase with the increased proportion of grafted rubber in the blend. The tear strength of the blend between irradiated and styrene grafted rubbers increases with the increased proportion of grafted rubber but that of the blend of irradiated and MMA grafted rubbers remains almost constant. The blend rubber could be used for special type of application like rubber thread, tube, catheter etc

Tribology Aspect of Rubber Shock Absorbers Development

Directory of Open Access Journals (Sweden)

M. Banić

2013-09-01

Full Text Available Rubber is a very flexible material with many desirable properties Which enable its broad use in engineering practice. Rubber or rubber-metal springs are widely used as anti-vibration or anti-shock components in technical systems. Rubber-metal springs are usually realized as a bonded assembly, however especially in shock absorbers, it is possible to realize free contacts between rubber and metal parts. In previous research it authors was observed that friction between rubber and metal in such case have a significant influence on the damping characteristics of shock absorber. This paper analyzes the development process of rubber or rubber-metal shock absorbers realized free contacts between the constitutive parts, starting from the design, construction, testing and operation, with special emphasis on the development of rubber-metal springs for the buffing and draw gear of railway vehicles.

Application of gamma irradiation for incorporation of rubber powder in the formulations EPDM and NBR rubber

International Nuclear Information System (INIS)

Kiyan, Ludmila de Ysasa Pozzo

2014-01-01

The natural decomposition of rubber is a very slow process due to its three-dimensional network formed by vulcanized crosslinked structures becoming extremely difficult to reprocess this material. The present work aims to study the application of gamma irradiation as devulcanization process for material reuse/recycling. The interactions of elastomers with ionizing radiation of a gamma source were investigated and the changes in physicochemical properties of the materials were evaluated. Formulations of NBR (acrylonitrile - butadiene) and EPDM (ethylene - propylene - diene terpolymer) from the rubber industry were crosslinked by conventional sulfur-based mixing. Master - batch was processed with rubber powder (industrial waste) and virgin rubber. The raw material (master batch) was irradiated in 60 Co source at doses of 50, 100, 150 kGy and dose rate of 5 kGy h -1 at room temperature. The irradiated material was incorporated in classical sulfur-based formulations. The formulations were characterized by: infrared spectroscopy (FTIR), thermal analysis (TG and DTG), tensile strength, elongation at break, hardness, abrasion resistance, rheometry and swelling. The results showed a predominance of chain scission at a dose of 50 kGy for EPDM rubber. For nitrile predominance of chain scission was observed at a dose of 100 kGy. These results show the possibility of the use of gamma radiation for the reuse/recycling of EPDM and nitrile rubbers. (author)

Effect of Recycled Rubber Particles and Silica on Tensile and Tear Properties of Natural Rubber Composites

Directory of Open Access Journals (Sweden)

Velu CHANDRAN

2016-05-01

Full Text Available Application of scrap rubber and worn out tires in natural rubber compounds has been studied. The scrap rubber can, however, be recycled and compounded with natural rubber and thus can be generated as a rubber composite. In this work, recycled rubber particles (RRP were prepared using pulverization process. Then, RRP was blended with natural rubber and silica compounds, and it was synthesized by two- roll mill and hydraulic press at specified operating conditions. The samples ranging from 0 to 40 phr of RRP loaded with silica were used as constant filler. The mechanical properties and morphological analysis were carried out. The results showed that tensile strength and elongation at break gradually decreased with increasing RRP loading in natural rubber and silica compounds. Tensile modulus went down at 10 phr of RRP and then showed an increasing trend. Hardness increased up to 30 phr of RRP and tear strength increased up to 20 phr of RRP. A comparative study was also carried out with virgin natural rubber vulcanizates. The incorporation of RRP and silica up to 20 phr in natural rubber did not lower the performance of rubber articles. Morphological studies revealed that better filler dispersion, interfacial adhesion, and cross link density could increase the tensile and tear strengths.DOI: http://dx.doi.org/10.5755/j01.ms.22.2.7330

Rubber Recycling: Chemistry, Processing, and Applications

NARCIS (Netherlands)

Myhre, M.; Saiwari, Sitisaiyidah; Dierkes, Wilma K.; Noordermeer, Jacobus W.M.

2012-01-01

For both environmental and economic reasons, there is broad interest in recycling rubber and in the continued development of recycling technologies. The use of postindustrial materials is a fairly well-established and documented business. Much effort over the past decade has been put into dealing

Constructing better roads with asphalt rubber

Directory of Open Access Journals (Sweden)

Pais Jorge C.

2015-12-01

Full Text Available Brazilians mixtures containing asphalt rubber were evaluated by mechanical laboratory tests. A conventional mixture with asphalt CAP-50/70 was produced as a mixture control. With the aim of compare the Brazilians mixtures performance, a Portuguese asphalt rubber mixture was tested as well. The testing set involved the determination of the mechanical properties, fatigue and permanent deformation, of asphalt rubber produced by wet process through two different systems: continuous blend and terminal blend. The asphalt rubber morphology was evaluated in order to determine the compatibility of the systems. The asphalt rubber mixtures exhibit good resistance to permanent deformation and prolonged fatigue life in relation to mixture control. Therefore it is concluded that the application of asphalt rubber alters the characteristics of asphalt mixture in a very beneficial way.

Numerical Model based Reliability Estimation of Selective Laser Melting Process

DEFF Research Database (Denmark)

Mohanty, Sankhya; Hattel, Jesper Henri

2014-01-01

Selective laser melting is developing into a standard manufacturing technology with applications in various sectors. However, the process is still far from being at par with conventional processes such as welding and casting, the primary reason of which is the unreliability of the process. While...... of the selective laser melting process. A validated 3D finite-volume alternating-direction-implicit numerical technique is used to model the selective laser melting process, and is calibrated against results from single track formation experiments. Correlation coefficients are determined for process input...... parameters such as laser power, speed, beam profile, etc. Subsequently, uncertainties in the processing parameters are utilized to predict a range for the various outputs, using a Monte Carlo method based uncertainty analysis methodology, and the reliability of the process is established....

Elimination of the reactivation process in the adhesion of chlorinated SBS rubber with polychloroprene adhesives

Directory of Open Access Journals (Sweden)

2007-04-01

Full Text Available Chlorination treatment of a thermoplastic styrene-butadiene-styrene rubber (SBS with a 3 wt% solution of trichloroisocyanuric acid (TCI in methyl ethyl ketone (MEK introduces chlorinated and oxidized moieties on the rubber surface which increase its surface energy and produces surface microroughness. Consequently adhesion properties, evaluated by T-peel strength measurements in chlorinated SBS/solvent based-polyurethane adhesive/leather joints, are enhanced. In this study, two solvent-based polychloroprene adhesives (PCP0 and PCP30R have been considered as an alternative to the commonly used solvent-based polyurethane adhesive (PU. A thermoreactive phenolic resin was added to one of the polychloroprene adhesive formulations (PCP30R. This tackifier resin favors chlorination of the adhesive and reinforces the interface between the chlorinated adhesive and the chlorinated rubber surface. Besides, PCP30R adhesive does not need adhesive reactivation and considerable high T-peel strength value (5.7±0.3 kN/m was obtained. Elimination of the reactivation process implies a considerable improvement of the manufacturing process in the footwear industry.

Melt processing of radioactive waste: A technical overview

International Nuclear Information System (INIS)

Schlienger, M.E.; Buckentin, J.M.; Damkroger, B.K.

1997-01-01

Nuclear operations have resulted in the accumulation of large quantities of contaminated metallic waste which are stored at various DOE, DOD, and commercial sites under the control of DOE and the Nuclear Regulatory Commission (NRC). This waste will accumulate at an increasing rate as commercial nuclear reactors built in the 1950s reach the end of their projected lives, as existing nuclear powered ships become obsolete or unneeded, and as various weapons plants and fuel processing facilities, such as the gaseous diffusion plants, are dismantled, repaired, or modernized. For example, recent estimates of available Radioactive Scrap Metal (RSM) in the DOE Nuclear Weapons Complex have suggested that as much as 700,000 tons of contaminated 304L stainless steel exist in the gaseous diffusion plants alone. Other high-value metals available in the DOE complex include copper, nickel, and zirconium. Melt processing for the decontamination of radioactive scrap metal has been the subject of much research. A major driving force for this research has been the possibility of reapplication of RSM, which is often very high-grade material containing large quantities of strategic elements. To date, several different single and multi-step melting processes have been proposed and evaluated for use as decontamination or recycling strategies. Each process offers a unique combination of strengths and weaknesses, and ultimately, no single melt processing scheme is optimum for all applications since processes must be evaluated based on the characteristics of the input feed stream and the desired output. This paper describes various melt decontamination processes and briefly reviews their application in developmental studies, full scale technical demonstrations, and industrial operations

Molecular Diffusion of Toluene through CaCO3-Filled Natural Rubber Composites

Directory of Open Access Journals (Sweden)

Hedayatollah Sadeghi Ghari

2012-12-01

Full Text Available The transport properties of liquids and gases through polymeric materialsplay a very important role in some areas of industrial applications. In thisstudy, natural rubber (NR/CaCO3 composites were prepared by melt mixingmethod. By equilibrium swelling test, the transport process of toluene in the prepared natural rubber composites was investigated. The diffusion and transport of toluene through calcium carbonate-filled natural rubber composites have been studied in the temperature range 25–45°C. The diffusion of toluene through these composites was studied with special reference to the effect of filler concentration and temperature.The transport coefficients such as diffusion, permeation and sorption coefficients were estimated from the swelling data. To find out the mechanism of diffusion in prepared composites, the results of swelling studies were applied to an empirical equation. In these composites, diffusion is approximately based on Fickian diffusion mechanism and by increases in temperature; diffusion mechanism is more close to Fickian mechanism. Increase of filler content in composite would result in decreased ultimateswelling and slower diffusion rate of solvent. The diffusion rate, diffusion coefficient and the permeability increased by temperature. The study of the diffusion of toluene through filled natural rubber indicated that the concentration of filler plays an important role in the diffusion, sorption and permeation coefficients. Also interfacial interactions in NR composites were checked by dynamic-mechanical analysis. The microstructure and dispersion of calcium carbonate particles in natural rubber matrix were studiedby field emission scanning electron microscopy (FE-SEM. In general, the results of swelling tests, dynamic-mechanical analysis and FE-SEM images show that the optimized value of filler in NR composites is equal to 10 phr calcium carbonate.

Linking Polymer Dynamics to Melt Processing

Indian Academy of Sciences (India)

Ashish Lele

Linking Polymer Dynamics to Melt Processing. Ashish Lele. NaUonal Chemical Laboratory, Pune ak.lele@ncl.res.in www.cfpegroup.net. Mid-‐Year MeeUng July 2-‐3, 2010. Indian Academy of Sciences, Bangalore ...

Upscaling of a Batch De-Vulcanization Process for Ground Car Tire Rubber to a Continuous Process in a Twin Screw Extruder

Directory of Open Access Journals (Sweden)

Sitisaiyidah Saiwari

2016-08-01

Full Text Available As a means to decrease the amount of waste tires and to re-use tire rubber for new tires, devulcanization of ground passenger car tires is a promising process. Being an established process for NR and EPDM, earlier work has shown that for ground passenger car tire rubber with a relatively high amount of SBR, a devulcanization process can be formulated, as well. This was proven for a laboratory-scale batch process in an internal mixer, using diphenyl disulfide as the devulcanization aid and powder-sized material. In this paper, the devulcanization process for passenger car tire rubber is upscaled from 15 g per batch and transformed into a continuous process in a co-rotating twin screw extruder with a capacity of 2 kg/h. As SBR is rather sensitive to devulcanization process conditions, such as thermal and mechanical energy input, the screw design was based on a low shear concept. A granulate with particle sizes from 1–3.5 mm was chosen for purity, as well as economic reasons. The devulcanization process conditions were fine-tuned in terms of: devulcanization conditions (time/temperature profile, concentration of devulcanization aid, extruder parameters (screw configuration, screw speed, fill factor and ancillary equipment (pre-treatment, extrudate handling. The influence of these parameters on the devulcanization efficiency and the quality of the final product will be discussed. The ratio of random to crosslink scission as determined by a Horikx plot was taken for the evaluation of the process and material. A best practice for continuous devulcanization will be given.

Downstream processing from melt granulation towards tablets: In-depth analysis of a continuous twin-screw melt granulation process using polymeric binders.

Science.gov (United States)

Grymonpré, W; Verstraete, G; Vanhoorne, V; Remon, J P; De Beer, T; Vervaet, C

2018-03-01

The concept of twin-screw melt granulation (TSMG) has steadily (re)-gained interest in pharmaceutical formulation development as an intermediate step during tablet manufacturing. However, to be considered as a viable processing option for solid oral dosage forms there is a need to understand all critical sources of variability which could affect this granulation technique. The purpose of this study was to provide an in-depth analysis of the continuous TSMG process in order to expose the critical process parameters (CPP) and elucidate the impact of process and formulation parameters on the critical quality attributes (CQA) of granules and tablets during continuous TSMG. A first part of the study dealt with the screening of various amorphous polymers as binder for producing high-dosed melt granules of two model drug (i.e. acetaminophen and hydrochlorothiazide). The second part of this study described a quality-by-design (QbD) approach for melt granulation of hydrochlorothiazide in order to thoroughly evaluate TSMG, milling and tableting stage of the continuous TSMG line. Using amorphous polymeric binders resulted in melt granules with high milling efficiency due to their brittle behaviour without producing excessive amounts of fines, providing high granule yields with low friability. Therefore, it makes them extremely suitable for further downstream processing. One of the most important CPP during TSMG with polymeric binders was the granulation-torque, which - in case of polymers with high T g - increased during longer granulation runs to critical levels endangering the continuous process flow. However, by optimizing both screw speed and throughput or changing to polymeric binders with lower T g it was possible to significantly reduce this risk. This research paper highlighted that TSMG must be considered as a viable option during formulation development of solid oral dosage forms based on the robustness of the CQA of both melt granules and tablets. Copyright © 2017

Cathodic processes during ruthenium electrodeposition from a chloride melt

International Nuclear Information System (INIS)

Sokol'skij, D.V.

1985-01-01

Cathodic processes occurring during the electrolysis of chloride melts in the presence of oxygen-containing impurities were studied. The experiments were carried out at 500, 550 600 and 680 deg C, ruthenium ions concentration in KCl-NaCl-CsCl eutectic melt being 0.4-1.5 mol% and BaO additions 4.8x10 -2 mol%. Temperature dependence of Ru(3) ion diffusion coefficient in the chloride melt (lg D=3.25-1508/T+-0.02) and activation energy of the diffusion process (6.9 k cal/mol) were determined. It is shown that changes of the shape of E, t-curve and the deviation of values determined in the cause of chronopotentiometric investigations from the corresponding values of reversable processes are related in many respects to the participation of oxygen-containing compounds in the cathodic process. Irreversibility of the cathodic process is also connected with metal crystallization during electrodeposition

Numerical analysis of the induction melting process of oxide fuel material

International Nuclear Information System (INIS)

Kondala Rao, R.; Mangarjuna Rao, P.; Nashine, B.K.; Selvaraj, P.

2015-01-01

For the experimental simulation of Molten Fuel-Coolant Interaction (MFCI) phenomenon under hypothetical core meltdown accident scenario in a nuclear reactor, it is required to generate the molten pool of core materials. For this purpose, a laboratory scale Cold wall Crucible induction melting system has been developed. To optimize the system for efficient and reliable melting process, it is required to have comprehensive knowledge on the heat and mass transfer processes along with electromagnetic process that occur during the melting of core materials. Hence, a 2D axi-symmetric numerical model has been developed using a multiphysics software to simulate the induction melting process. The phase change phenomenon is taken into account by using enthalpy formulation. The experimental data available in literature for magnetic field and flow field are used for model validation. The model predicted temperatures are also in good agreement with experimentally measured values. The validated model has been used to study the induction melting behavior of UO_2 fuel material. (author)

Nano-reinforcement of tire rubbers: silica-technology for natural rubber : exploring the infuence of non-rubber constituents on the natural rubber-silica system

NARCIS (Netherlands)

Sarkawi, S.S.

2013-01-01

Natural rubber is a renewable resource material with outstanding properties which offers significant advantages over its counterparts, the fossil-resource synthetic rubbers. In fact, a natural rubber tree is an efficient carbon dioxide sequester. Since natural rubber is a natural product, it is

Radiation processing of natural rubber and its applications

International Nuclear Information System (INIS)

Dahlan Hj. Mohd

2007-01-01

Research in natural rubber (NR) is still offering good and exciting opportunities especially in making NR into superior products and as a source for new chemicals by modification of its structure. As in the case of liquid epoxidised natural rubber acrylic (LENRA), it has been shown that it has the ability to induce the interfacial interaction between NR and polyolefin i.e. High-density polyethylene (HDPE) as demonstrated by Transmission Electron Microscopy (TEM) and small angle neutron scattering (SANS) techniques. For NR/HDPE blend, without deuteration technique, SANS was also to induce some scattering data leading to fruitful information on the interfacial interaction between the blend compositions. (author)

Optimization of the ultrasonic processing in a melt flow

OpenAIRE

Tzanakis, I; Lebon, GSB; Eskin, DG; Pericleous, K

2016-01-01

Ultrasonic cavitation treatment of melt significantly improves the downstream properties and quality of conventional and advanced metallic materials. However, the transfer of this technology to treating large melt volumes has been hindered by a lack of fundamental knowledge, allowing for the ultrasonic processing in the melt flow. In this study, we present the results of experimental validation of an advanced numerical model applied to the acoustic cavitation treatment of liquid aluminum duri...

INVESTIGATION OF THE METAL MELTING PROCESS

Directory of Open Access Journals (Sweden)

V. I. Timoshpolskij

2006-01-01

Full Text Available The nonlinear mathematical model of calculation of temperature fields in the process of metal melting is formulated and solved using the method of equivalent source taking into account nonlinearity of thermophysical properties of material and variable terms of heat exchange.

Silane grafted natural rubber and its compatibilization effect on silica-reinforced rubber tire compounds

Directory of Open Access Journals (Sweden)

K. Sengloyluan

2017-12-01

Full Text Available Natural Rubber (NR grafted with 3-octanoylthio-1-propyltriethoxysilane (NXT was prepared by melt mixing using 1,1′-di(tert-butylperoxy-3,3,5-trimethylcyclohexane as initiator at 140 °C with NXT contents of 10 and 20 parts per hundred rubber [phr] and initiator 0.1 phr. The silane grafted on NR molecules was confirmed by Fourier transform infrared (FTIR, proton nuclear magnetic resonance (1H-NMR and scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM-EDX. Based on 1H-NMR, the use of 10 and 20 phr (parts per hundred resin of silane resulted in grafted NXT onto NR of 0.66 and 1.32 mol%, respectively, or a grafting efficiency of approx. 38%. The use of NXT-grafted NR as compatibilizer in silica-filled NR compounds, to give a total amount of NXT in both grafted and non-grafted forms in the range of 0.8–6.1 wt% relative to the silica, decreases the Mooney viscosity and Payne effect of the compounds, improves filler-rubber interaction, and significantly increases the tensile properties of the silica-filled NR-compounds compared to the non-compatibilized one. At the same silane-content, the use of silane-grafted NR gives slightly better properties than the straight use of the same silane. With sulfur compensation, the use of NXT-grafted-NR with about 6 wt% NXT relative to the silica gives technical properties that reach the levels obtained for straight use of bis-(3-triethoxysilyl-propyltetrasulfide (TESPT at 8.6 wt% relative to the silica.

Chlorinated rubbers with advanced properties for tire industry

Science.gov (United States)

Mikhaylov, I. A.; Sukhareva, K. V.; Andriasyan, Yu. O.; Popov, A. A.

2017-12-01

The paper investigates the production and processing of halide-modified chlorinated rubbers, such as isobutylene isoprene rubber and ethylene-propylene-diene-monomer rubber (IIR and EPDM), which are perspective in terms of application in rubber industry. Prospects for their production and application are determined by the specific properties of these rubbers (low gas permeability of IIR, high heat and ozone resistance of EPDM). These properties are governed by the structure of both initial IIR and EPDM and chlorinated rubbers (ChIIR and ChEPDM). A new alternative technology of obtaining chlorinated elastomers based on solid-phase mechanochemical halide modification is proposed. Novel chlorinated polyolefin rubbers obtained by the developed technology show good technological properties under industrial production conditions due to enhanced covulcanization.

Evaluation of feeds for melt and dilute process using an Analytical Hierarchy Process

International Nuclear Information System (INIS)

Krupa, J.F.

2000-01-01

WSRC was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility (TSF) currently projected for construction in the L-Reactor process area. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option

Applications of disorder-induced melting concept to critical-solute-accumulation processes

International Nuclear Information System (INIS)

Lam, N.Q.; Okamoto, P.R.; Heuer, J.K.

2001-01-01

A generalized version of the Lindemann melting criterion has recently been used to develop a unified thermodynamic description of disorder-induced amorphization and heat-induced melting. This concept of amorphization as a melting process is based on the fact that the melting temperature of a defective crystal driven far from equilibrium will decrease relative to that of its defect-free equilibrium state. The broader view of melting provides a new perspective of damage-accumulation processes such as radiation damage, ion implantation, ion beam mixing, plastic deformation, and fracture. For example, within this conceptual framework, disorder-induced amorphization is simply polymorphous melting of a critically disordered crystal at temperatures below the glass transition temperature. In the present communication, we discuss the application of the concept to two specific cases: amorphous phase formation during ion implantation and solute segregation-induced intergranular fracture

Prediction of heat generation in rubber or rubber-metal springs

Directory of Open Access Journals (Sweden)

Banić Milan S.

2012-01-01

Full Text Available The temperature of rubber or rubber-metal springs increases under cyclic loading, due to hysteresis losses and low rubber thermal conductivity. Hysteresis losses correspond to energy dissipation from the rubber, which is primarily converted into heat. This well-known phenomenon, called heat build-up, is the primary reason for rubber aging. Increase in temperature within the rubber compound leads to degradation of its physical and chemical properties, increase in stiffness and loss of damping capability. This paper presents a novel procedure of heat generation prediction in rubber or rubber-metal springs. The procedure encompasses the prediction of hysteresis loss, i. e. dissipated energy within the rubber, by finite element analysis and application of a modern visco-plastic rubber constitutive model. The obtained dissipated energy was used as an input for transient thermal analysis. Verification of the proposed procedure was performed by comparison of simulation results with experimentally obtained data during the dynamic loading of the rubber specimen. The proposed procedure is highly computationally efficient and it enables time integration, which can be problematic in coupled mechanical thermal analysis. [Projekat Ministarstva nauke Republike Srbije, br. TR35005: Research and Development of New Generation of Wind Turbines of High Energy Efficiency

Gamma titanium aluminide production using the Induction Skull Melting (ISM) process

International Nuclear Information System (INIS)

Reed, S.

1995-01-01

Since 1985, more than 2,000 titanium aluminide heats have been produced using the Induction Skull Melting (ISM) process. The history of ISM/Gamma production will be discussed in this paper. Gamma titanium aluminide processing with Induction Skull Melting offers many advantages over other types of reactive alloy melting methods. These advantages will be discussed as well as drawbacks. Also, potential markets and applications for ISM/Gamma will be presented

Cladding hull decontamination and densification process. Part 2. Densification by inductoslag melting

International Nuclear Information System (INIS)

Nelson, R.G.; Montgomery, D.R.

1980-04-01

The Inductoslag melting process was developed to densify Zircaloy-4 cladding hulls. It is a cold crucible process that uses induction heating, a segmented water-cooled copper crucible, and a calcium fluoride flux. Metal and flux are fed into the furnace through the crucible, located at the top of the furnace, and the finished ingot is withdrawn from the bottom of the furnace. Melting rates of 40 to 50 kg/h are achieved, using 100 to 110 kW at an average energy use of 2.5 kWh/kg. The quality of ingots produced from factory supplied cladding tubing is sufficient to satisfy nuclear grade standards. An ingot of Zircaloy-4, made from melted cladding tubing that had been autoclaved to near reactor exposure and then descaled by the hydrogen fluoride decontamination process prior to Inductoslag melting, did not meet nuclear grade standards because the hydrogen, nitrogen, and hardness levels were too high. Melting development work is described that could possibly be used to test the capability of the Inductoslag process to satisfactorily melt a variety and mix of materials from LWR reprocessing, decontamination, and storage options. Results of experiments are also presented that could be used to improve remote operation of the melting process

New Green Polymeric Composites Based on Hemp and Natural Rubber Processed by Electron Beam Irradiation

Directory of Open Access Journals (Sweden)

Maria-Daniela Stelescu

2014-01-01

Full Text Available A new polymeric composite based on natural rubber reinforced with hemp has been processed by electron beam irradiation and characterized by several methods. The mechanical characteristics: gel fraction, crosslink density, water uptake, swelling parameters, and FTIR of natural rubber/hemp fiber composites have been investigated as a function of the hemp content and absorbed dose. Physical and mechanical properties present a significant improvement as a result of adding hemp fibres in blends. Our experiments showed that the hemp fibers have a reinforcing effect on natural rubber similar to mineral fillers (chalk, carbon black, silica. The crosslinking rates of samples, measured using the Flory-Rehner equation, increase as a result of the amount of hemp in blends and the electron beam irradiation dose increasing. The swelling parameters of samples significantly depend on the amount of hemp in blends, because the latter have hydrophilic characteristics.

Design of Self-Healing Supramolecular Rubbers by Introducing Ionic Cross-Links into Natural Rubber via a Controlled Vulcanization.

Science.gov (United States)

Xu, Chuanhui; Cao, Liming; Lin, Baofeng; Liang, Xingquan; Chen, Yukun

2016-07-13

Introducing ionic associations is one of the most effective approaches to realize a self-healing behavior for rubbers. However, most of commercial rubbers are nonpolar rubbers without now available functional groups to be converted into ionic groups. In this paper, our strategy was based on a controlled peroxide-induced vulcanization to generate massive ionic cross-links via polymerization of zinc dimethacrylate (ZDMA) in natural rubber (NR) and exploited it as a potential self-healable material. We controlled vulcanization process to retard the formation of covalent cross-link network, and successfully generated a reversible supramolecular network mainly constructed by ionic cross-links. Without the restriction of covalent cross-linkings, the NR chains in ionic supramolecular network had good flexibility and mobility. The nature that the ionic cross-links was easily reconstructed and rearranged facilitating the self-healing behavior, thereby enabling a fully cut sample to rejoin and retain to its original properties after a suitable self-healing process at ambient temperature. This study thus demonstrates a feasible approach to impart an ionic association induced self-healing function to commercial rubbers without ionic functional groups.

Natural rubber (NR) biosynthesis: perspectives from polymer chemistry

Energy Technology Data Exchange (ETDEWEB)

Barkakaty, Balaka [ORNL

2014-01-01

Natural rubber is an important strategic raw material for manufacturing a wide variety of industrial products. There are at least 2,500 different latex-producing plant species; however, only Hevea brasiliensis (the Brazilian rubber tree) is a commercial source. The chemical structure of natural rubber is cis-1,4-polyisoprene, but the exact structure of the head and end groups remains unknown. Since synthetic cis-1,4-polyisoprenes cannot match the superior properties of natural rubber, understanding the chemistry behind the biosynthetic process is key to finding a possible replacement. T his chapter summarizes our current understandings from the perspective of a polymer scientist by comparing synthetic polyisoprenes to natural rubber. The chapter also highlights biomimetic polymerization, research towards a synthetic match of natural rubber and the role of natural rubber in health care.

Energy usage in the rubber industry

Energy Technology Data Exchange (ETDEWEB)

Soederstroem, M.

1980-01-01

The rubber industry has several energy-intensive steps, such as mastication of natural rubber, mixing and extrusion, and vulcanization. Opportunities for energy savings would be available with a continuous mixing process, heat recovery from cooling waters, and abandonment of thermal conduction in vulcanization. 6 figures. (DCK)

Evaluation of feeds for melt and dilute process using an analytical hierarchy process

Energy Technology Data Exchange (ETDEWEB)

Krupa, J.F.

2000-03-22

Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis.

Evaluation of feeds for melt and dilute process using an analytical hierarchy process

International Nuclear Information System (INIS)

Krupa, J.F.

2000-01-01

Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis

Experimental and numerical modeling research of rubber material during microwave heating process

Science.gov (United States)

Chen, Hailong; Li, Tao; Li, Kunling; Li, Qingling

2018-05-01

This paper aims to investigate the heating behaviors of block rubber by experimental and simulated method. The COMSOL Multiphysics 5.0 software was utilized in numerical simulation work. The effects of microwave frequency, power and sample size on temperature distribution are examined. The effect of frequency on temperature distribution is obvious. The maximum and minimum temperatures of block rubber increase first and then decrease with frequency increasing. The microwave heating efficiency is maximum in the microwave frequency of 2450 MHz. However, more uniform temperature distribution is presented in other microwave frequencies. The influence of microwave power on temperature distribution is also remarkable. The smaller the power, the more uniform the temperature distribution on the block rubber. The effect of power on microwave heating efficiency is not obvious. The effect of sample size on temperature distribution is evidently found. The smaller the sample size, the more uniform the temperature distribution on the block rubber. However, the smaller the sample size, the lower the microwave heating efficiency. The results can serve as references for the research on heating rubber material by microwave technology.

Radiation vulcanization of natural rubber latex sensitized with commercial gases

International Nuclear Information System (INIS)

Chirinos, H.; Lugao, A.

2002-01-01

The industrial activities using natural rubber latex are fully compatible with rural areas in Amazon and other places in Brazil, as well as in other tropical countries. However the classical sulfur vulcanization presents many occupational problems for the workers in rural areas. Radiation vulcanization of natural rubber latex is a much more friendly process as sulfur compounds are not needed for crosslinking, although chemicals as acrylate monomers, particularly multifunctional acrylates are still used as sensitizers for radiation processes. Two commercial gases, acetylene and butadiene, were selected as sensitizers for the radiation vulcanization of natural rubber latex instead of acrylates. These gases accelerate the crosslinking rates of the cure process and lower the radiation dose required to achieve vulcanization of natural rubber latex and improve the mechanical properties to reduce the tackiness of rubber goods. (author)

Radiation vulcanization of natural rubber latex sensitized with commercial gases

Energy Technology Data Exchange (ETDEWEB)

Chirinos, H.; Lugao, A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

2002-07-01

The industrial activities using natural rubber latex are fully compatible with rural areas in Amazon and other places in Brazil, as well as in other tropical countries. However the classical sulfur vulcanization presents many occupational problems for the workers in rural areas. Radiation vulcanization of natural rubber latex is a much more friendly process as sulfur compounds are not needed for crosslinking, although chemicals as acrylate monomers, particularly multifunctional acrylates are still used as sensitizers for radiation processes. Two commercial gases, acetylene and butadiene, were selected as sensitizers for the radiation vulcanization of natural rubber latex instead of acrylates. These gases accelerate the crosslinking rates of the cure process and lower the radiation dose required to achieve vulcanization of natural rubber latex and improve the mechanical properties to reduce the tackiness of rubber goods. (author)

Fundamental Aspects of Selective Melting Additive Manufacturing Processes

Energy Technology Data Exchange (ETDEWEB)

van Swol, Frank B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Miller, James E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-12-01

Certain details of the additive manufacturing process known as selective laser melting (SLM) affect the performance of the final metal part. To unleash the full potential of SLM it is crucial that the process engineer in the field receives guidance about how to select values for a multitude of process variables employed in the building process. These include, for example, the type of powder (e.g., size distribution, shape, type of alloy), orientation of the build axis, the beam scan rate, the beam power density, the scan pattern and scan rate. The science-based selection of these settings con- stitutes an intrinsically challenging multi-physics problem involving heating and melting a metal alloy, reactive, dynamic wetting followed by re-solidification. In addition, inherent to the process is its considerable variability that stems from the powder packing. Each time a limited number of powder particles are placed, the stacking is intrinsically different from the previous, possessing a different geometry, and having a different set of contact areas with the surrounding particles. As a result, even if all other process parameters (scan rate, etc) are exactly the same, the shape and contact geometry and area of the final melt pool will be unique to that particular configuration. This report identifies the most important issues facing SLM, discusses the fundamental physics associated with it and points out how modeling can support the additive manufacturing efforts.

Application of gamma irradiation for incorporation of rubber powder in the formulations of acrylonitrile-butadiene rubber (NBR)

International Nuclear Information System (INIS)

Kiyan, Ludmila Y.P.; Parra, Duclerc Fernandes

2013-01-01

Full text: Polymeric materials do not decompose easily, disposal of waste polymers is a major environmental problem of global character. Recycling is an economical alternative and environmentally recommended for polymers consumed and discarded by society. As regards the rubber in object, its natural decomposition is much slower due to their highly crosslinked, in three-dimensional networks, structures which makes it an infusible and insoluble material. Moreover, these three dimensional structures entails several problems for their recovery and reprocessing. The aim of this paper was to study the behavior of NBR rubber recycle. It was used rubber powder from industry. The powder was irradiated in master-batch composition and used directly in classical formulations for rubber vulcanization. The master-batch processed was irradiated at doses of 50, 100 and 150kGy in 60 Co source at 5 kGy s -1 rate, at room temperature. Gamma radiation created active sites during devulcanization that promoted further integration of the rubber powder in formulations for commercial use. The processes were compared and their products were characterized by analytical methods of the physical properties such as tensile strength and elongation. The greatest change in the properties of polymeric materials by exposure to ionizing radiation resulted mainly of two main reactions occurring in the polymer molecule: chains scission (degradation) and crosslinking. Although these two processes occur simultaneously in all the polymers, the predominance of one or other effect depends mainly of the chemical structure of each polymer, and the irradiation conditions. In the results was observed the behavior of nitrile rubber under different doses and radiation improvement of the mechanical properties. (author)

Application of gamma irradiation for incorporation of rubber powder in the formulations of acrylonitrile-butadiene rubber (NBR)

Energy Technology Data Exchange (ETDEWEB)

Kiyan, Ludmila Y.P.; Parra, Duclerc Fernandes, E-mail: ludmilapozzo@gmail.com [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Quimica e Meio Ambiente (CQMA)

2013-07-01

Full text: Polymeric materials do not decompose easily, disposal of waste polymers is a major environmental problem of global character. Recycling is an economical alternative and environmentally recommended for polymers consumed and discarded by society. As regards the rubber in object, its natural decomposition is much slower due to their highly crosslinked, in three-dimensional networks, structures which makes it an infusible and insoluble material. Moreover, these three dimensional structures entails several problems for their recovery and reprocessing. The aim of this paper was to study the behavior of NBR rubber recycle. It was used rubber powder from industry. The powder was irradiated in master-batch composition and used directly in classical formulations for rubber vulcanization. The master-batch processed was irradiated at doses of 50, 100 and 150kGy in {sup 60}Co source at 5 kGy s{sup -1} rate, at room temperature. Gamma radiation created active sites during devulcanization that promoted further integration of the rubber powder in formulations for commercial use. The processes were compared and their products were characterized by analytical methods of the physical properties such as tensile strength and elongation. The greatest change in the properties of polymeric materials by exposure to ionizing radiation resulted mainly of two main reactions occurring in the polymer molecule: chains scission (degradation) and crosslinking. Although these two processes occur simultaneously in all the polymers, the predominance of one or other effect depends mainly of the chemical structure of each polymer, and the irradiation conditions. In the results was observed the behavior of nitrile rubber under different doses and radiation improvement of the mechanical properties. (author)

A multi-component evaporation model for beam melting processes

Science.gov (United States)

Klassen, Alexander; Forster, Vera E.; Körner, Carolin

2017-02-01

In additive manufacturing using laser or electron beam melting technologies, evaporation losses and changes in chemical composition are known issues when processing alloys with volatile elements. In this paper, a recently described numerical model based on a two-dimensional free surface lattice Boltzmann method is further developed to incorporate the effects of multi-component evaporation. The model takes into account the local melt pool composition during heating and fusion of metal powder. For validation, the titanium alloy Ti-6Al-4V is melted by selective electron beam melting and analysed using mass loss measurements and high-resolution microprobe imaging. Numerically determined evaporation losses and spatial distributions of aluminium compare well with experimental data. Predictions of the melt pool formation in bulk samples provide insight into the competition between the loss of volatile alloying elements from the irradiated surface and their advective redistribution within the molten region.

Fabrication of Wood-Rubber Composites Using Rubber Compound as a Bonding Agent Instead of Adhesives

Directory of Open Access Journals (Sweden)

Dongwei Shao

2016-06-01

Full Text Available Differing from the hot-pressing method in the manufacturing of traditional wood-rubber composites (WRCs, this study was aimed at fabricating WRCs using rubber processing to improve water resistance and mechanical properties. Three steps were used to make WRCs, namely, fiber-rubber mixing, tabletting, and the vulcanization molding process. Ninety-six WRC panels were made with wood fiber contents of 0%–50% at rotor rotational speeds of 15–45 rpm and filled coefficients of 0.55–0.75. Four regression equations, i.e., the tensile strength (Ts, elongation at break (Eb, hardness (Ha and rebound resilience (Rr as functions of fiber contents, rotational speed and filled coefficient, were derived and a nonlinear programming model were developed to obtain the optimum composite properties. Although the Ts, Eb and Rr of the panels were reduced, Ha was considerably increased by 17%–58% because of the wood fiber addition. Scanning electron microscope images indicated that fibers were well embedded in rubber matrix. The 24 h water absorption was only 1%–3%, which was much lower than commercial wood-based composites.

Fabrication of Wood-Rubber Composites Using Rubber Compound as a Bonding Agent Instead of Adhesives.

Science.gov (United States)

Shao, Dongwei; Xu, Min; Cai, Liping; Shi, Sheldon Q

2016-06-14

Differing from the hot-pressing method in the manufacturing of traditional wood-rubber composites (WRCs), this study was aimed at fabricating WRCs using rubber processing to improve water resistance and mechanical properties. Three steps were used to make WRCs, namely, fiber-rubber mixing, tabletting, and the vulcanization molding process. Ninety-six WRC panels were made with wood fiber contents of 0%-50% at rotor rotational speeds of 15-45 rpm and filled coefficients of 0.55-0.75. Four regression equations, i.e. , the tensile strength ( T s), elongation at break ( E b), hardness ( H a) and rebound resilience ( R r) as functions of fiber contents, rotational speed and filled coefficient, were derived and a nonlinear programming model were developed to obtain the optimum composite properties. Although the T s, E b and R r of the panels were reduced, H a was considerably increased by 17%-58% because of the wood fiber addition. Scanning electron microscope images indicated that fibers were well embedded in rubber matrix. The 24 h water absorption was only 1%-3%, which was much lower than commercial wood-based composites.

Interfacial interaction between the epoxidized natural rubber and silica in natural rubber/silica composites

Science.gov (United States)

Xu, Tiwen; Jia, Zhixin; Luo, Yuanfang; Jia, Demin; Peng, Zheng

2015-02-01

The epoxidized natural rubber (ENR) as an interfacial modifier was used to improve the mechanical and dynamical mechanical properties of NR/silica composites. In order to reveal the interaction mechanism between ENR and silica, the ENR/Silica model compound was prepared by using an open mill and the interfacial interaction of ENR with silica was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), X-ray diffraction (XRD) and stress-strain testing. The results indicated that the ring-opening reaction occurs between the epoxy groups of ENR chains and Si-OH groups on the silica surfaces and the covalent bonds are formed between two phases, which can improve the dispersion of silica in the rubber matrix and enhance the interfacial combination between rubber and silica. The ring-opening reaction occurs not only in vulcanization process but also in mixing process, meanwhile, the latter seems to be more important due to the simultaneous effects of mechanical force and temperature.

New rubber qualification for the igniter adapter

Science.gov (United States)

Humpherys, Mark A.

1994-01-01

Kirkhill Rubber Company (KRC) has informed Thiokol Corporation that two raw materials used in the asbestos and silica filled acrylonitrile butadience rubber (NBR) formulation per STW 2621 are no longer available from their vendors. Agerite White (Di-beta-naphthyl-paraphenylene diamine), manufactured by B. F. Goodrich, is an antioxidant used in NBR. This raw material makes up roughly 1-2 percent of the finished product. KRC proposed that this raw material be replaced by Agerite Stalite S (mixture of octylated diphenylamines) distributed by R. T. Vanderbilt Co. Protox-166 zinc oxide, manufactured by Zinc Corporation of America, is an activator currently used in NBR. This material also makes up about 1-2 percent of the finished material. Protox-166 is an American process grade zinc oxide. It is proposed by KRC to replace Protox-166 with Kadox-930C, a French process grade zinc oxide. American process grades have an ASTM minimum purity of 99.0 percent; the French process grades have a minimum purity of 99.5 percent. Previous testing per WTP-0270 has demonstrated that the mechanical and thermal properties of the rubber with the new ingredients are comparable to the 'old' rubber. The test results are reported in TWR-61790. One igniter adapter, Part no. 7U77562-02 serial no. 2 was insulated per ETP-1206 using the new rubber formulation and a modified lay up and cure method to demonstrate that there is no impact on this process. The results of this demonstration are reported.

Forming the stress state of a vibroisolated building in the process of mounting rubber steel vibration isolator

Directory of Open Access Journals (Sweden)

Dashevskiy Mikhail Aronovich

2015-12-01

Full Text Available The necessity to specificate the formation process of stress-strain state of buildings in the construction process is a new problem which requires including real production characteristics going beyond calculation models into calculation methods. Today the construction process lacks this specification. When mounting vibroisolators the stress-strein of a structure state is changing. The mounting method of vibroisolators is patented and consists in multistage successive compression loading of each vibroisolator with the constant speed and following fixation of this displacement. The specified engineering method of rubber-steel pads calculation in view of change of their form during deformation, nonlinearity, rheological processes is offered. Resilient pads look like rubber plates rectangular in plane reinforced on the basic surfaces with metal sheets. The influence of a time-variable static load and free vibrations of loaded pads are considered.

Effect of synthesized zinc stearate on the properties of natural rubber vulcanizates in the absence and presence of some fillers

International Nuclear Information System (INIS)

Helaly, F.M.; El Sabbagh, S.H.; El Kinawy, O.S.; El Sawy, S.M.

2011-01-01

Research highlights: → The mechanical properties of NR were enhanced through partial and complete replacement of zinc stearate. → The effect of adding different concentrations of zinc stearate on the physic-mechanical and SEM properties has been investigated. → Zinc stearate was found to play dual role, it reinforces the matrix blow its melting point and higher temperature it plasticizers the system. → Zinc stearate can be used as activator for sulfur vulcanization process of rubber instead of ZnO and stearic acid; in absence and presence of fillers. -- Abstract: Zinc stearate was synthesized by precipitation method through two steps; neutralization of stearic acid by sodium hydroxide then double decomposition using zinc sulphate to precipitate zinc stearate. Mass balances of the two steps were calculated and the physical properties of the prepared zinc stearate were measured and compared to standard. It was characterized and incorporated it into natural rubber in the absence and presence of some filler through mixing process of rubber. The vulcanization process was carried out at 142 o C. The rheological properties of natural rubber mixes were measured using oscillating disc rheometer. The plysico-mechanical properties of the vulcanizates were determined using tensile testing machine. It was found that, partial and complete replacement of synthesized zinc stearate instead of the conventional zinc oxide and stearic acid; enhanced the physico-mechanical properties of natural rubber. The measured reinforcing parameter value α f can be arranged according to the type of filler as follows: HAF>Hisil>CaCO 3 >Ca 3 (PO 4 ) 2 >BaSO 4 >Talc The highest value of α f represents the strength of filler and consequently the reinforcing effect of carbon black (HAF) filler while the lowest value of α f was observed for Talc which show moderate reinforcing effect of Talc. The scanning electron microscope study showed high surface homogenity and good dispersion of zinc

Rubber glove wearing device

International Nuclear Information System (INIS)

Nozaki, Tatsuo; Takada, Kaoru.

1994-01-01

Rubber groves are attached each to an upper end of a glove putting vessel having an air-sucking hole on the bottom by enlarging an opening end of the rubber glove and turning back the inside to the outside. When the sucking device is operated, air in the glove putting device is sucked and the rubber glove is expanded by an atmospheric pressure. After expansion of the rubber glove to some extent, the sucking device is stopped, and presence or absence of failures of the rubber glove is confirmed by shrinkage of the rubber glove and by an indication value of a pressure gauge for detecting the pressure change in the vessel. Then, a hand is inserted to the expanded rubber glove, and a detaching switch in the vessel is pushed by a finger tip. A detaching piece at the upper end of the vessel is protruded outwardly to enlarge the turned-back portion of the rubber glove to easily release the rubber glove from the putting vessel, and the rubber glove is put on. This enables to wear the rubber glove and conduct failure test simultaneously. Further, a user can put on the rubber glove without touching the outside of the rubber glove. (I.N.)

Cryogenic Deflashing for Rubber Products

Directory of Open Access Journals (Sweden)

Abhilash M.

2018-01-01

Full Text Available Deflashing is the process of removal of excess flashes from the rubber products. Initially deflashing was a manual operation where dozen of workers, seated at small work stations would take each part and trim the excess rubber off with scissors, knives or by grinding. Still the same method is employed in most of the rubber industry. The drawbacks of this method are demand inconsistent and repeatable quality. Work done by hand is often inconsistent. There are commercially available cryogenic deflashing machine but they are too expensive hence cost effectiveness is also a prime factor. The objective of this paper is to develop a technique, to identify the media through which the flashes can be removed easily and effectively. Based on the test results obtained from testing of five different types of media, ABCUT Steel media gave best results. The testing of the ABCUT Steel media on rubber samples like O-rings, grommet tail door, bottom bush etc. shows good results.

DU Processing Efficiency and Reclamation: Plasma Arc Melting

Energy Technology Data Exchange (ETDEWEB)

Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Swenson, Hunter [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Solis, Eunice Martinez [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-09-26

The work described here corresponds to one piece of a larger effort to increase material usage efficiency during DU processing operations. In order to achieve this goal, multiple technologies and approaches are being tested. These technologies occupy a spectrum of technology readiness levels (TRLs). Plasma arc melting (PAM) is one of the technologies being investigated. PAM utilizes a high temperature plasma to melt materials. Depending on process conditions, there are potential opportunities for recycling and material reclamation. When last routinely operational, the LANL research PAM showed extremely promising results for recycling and reclamation of DU and DU alloys. The current TRL is lower due to machine idleness for nearly two decades, which has proved difficult to restart. This report describes the existing results, promising techniques, and the process of bringing this technology back to readiness at LANL.

PROPERTIES TYRE TREAD RUBBERS DEPENDING ON PARTICULARITY OF RUBBER COMPOUND

Directory of Open Access Journals (Sweden)

Z. S. Shashok

2014-01-01

Full Text Available Summary. The results of studies of the elastomeric compositions based on natural rubber containing curatives different ratio "curing agent : vulcanization accelerator" listed in this article. Influence of the composition of the vulcanizing group on stress-strain and elastic- deformation properties of tire tread rubber was installed. It has been shown that a significant effect on thermo-oxidative aging of vulcanizates was the composition of the vulcanizing group. Results of studies resistance tread rubber to exposure to elevated temperatures were presented . Vulcanizates differing type and density by varying the cross-linking ratio of "curing agent : vulcanization accelerator" were obtained . Research results in the formation of rubber resistance and crack growth at different temperatures were presented. Revealed that the best education and resistance to tear propagation under normal conditions characterized by rubber ratio "curing agent : vulcanization accelerator" equal to 1.5:1. It has been established that a dynamic endurance study rubbers depends largely on the nature and concentration of the cross-linking cross-links and movable promote increase efficiency due to the grid and reduce the sulfidity rearrangement. During loading mode alternating deformations at elevated temperatures lability of polysulfide bonds negatively affects the performance of rubber, and the decisive role of providing strength and thermal cross-linking. It is shown that the performance of the spatial grid rubbers allow indirectly judge the dynamic vulcanizates endurance and predict performance rubbers at elevated temperatures under conditions of repeated cyclic deformation. Revealed that the vulcanizing system containing sulfur and vulcanization accelerator TBBS 1:2, promotes the formation of the optimal structure of vulcanized rubber , which provides the best resistance to repeated cyclic deformations in the operating temperatures of the tire.

Review on Parameters Influencing the Rice Breakage and Rubber Roll Wear in Sheller

Directory of Open Access Journals (Sweden)

Prabhakaran P.

2017-09-01

Full Text Available The present review deals with parameters influencing the rice breakage during rice milling operations and the effect of rubber roll Sheller in rice husk removal process. The main objective of rice milling system is to remove the husk and bran layer to produce the white rice. In this process, rubber roll sheller is used to remove husk from the grains by friction process. If the rubber material is too soft, there may not be sufficient shear force to husk the paddy. Wear will be minimum for rubber material with high hardness but indeed it pronounce the breakage of rice. Hence, for efficient husking the rubber roll material should possess the balance of physico-mechanical properties. Rice breakage depends on several other parameters like the type of harvest, drying temperature, drying methods, physical characteristics of paddy, husking characteristics, paddy moisture content, rubber roller speed, rubber roll pressure, paddy feed rate and fissures. Rubber roll wear depends on the type of rubber material attached to the roller, feed rate, roller speed, pressure etc.

Application of gamma irradiation for incorporation of rubber powder in the formulations

International Nuclear Information System (INIS)

Kiyan, Ludmila Y.P.; Lugao, Ademar B.; Parra, Duclerc F.; Zaharescu, Traian

2013-01-01

The aim of this paper was to study the behavior of rubber recycle, in powder form of rubber industry. It was used EPDM rubber powder. The rubber powder was irradiated and used directly in classical formulations of rubber vulcanizate. The master-batch processed material was irradiated at doses of 50, 100 and 150kGy in 60 Co source at 5kGy s -1 rate, at room temperature. Gamma radiation created active sites devulcanization for further integration of the material (rubber powder) with facilities in formulations of commercial use. The processes were compared and their products were characterized by analytical methods of the physical properties such as tensile strength, elongation, hardness, rheology and abrasion tests. (author)

Production and performance of desulfurized rubber asphalt binder

Directory of Open Access Journals (Sweden)

Yanping Sheng

2017-05-01

Full Text Available Asphalt rubber binder typically exhibits disadvantages like segregation and high viscosity; however, this can be improved by the incorporation of desulfurized rubber powder. This study examined the swelling principle of desulfurized rubber asphalt (DRA. In addition, it evaluated the performance of DRA fabricated with various rubber powder contents under different shear conditions and development time. Superpave binders tests, including Brookfield viscosity, dynamic shear rheometer (DSR and bending beam rheometer (BBR tests, were applied on three control binders (i.e., neat, 20 mesh asphalt rubber binder, 40 mesh asphalt rubber binder and a DRA binder. Binder testing results indicated that rubber powder swelled into the base binder and resulted in enhanced stability. Optimum performance of the DRA binder was achieved by adding 20% (by weight of rubber powder into the base binder at shear rate, shear temperature, shear time and development time of 7000 r/min, 170 °C, 60 min and 45 min, respectively. Modified ranges of production conditions were also provided to widen the application of DRA in field construction. It appeared that DRA binder benefited from the recovered plasticity and viscosity of the rubber and consequently, exhibited superior performance over the neat and conventional asphalt rubber binders. Preliminary mixture evaluation was also conducted and the DRA binder was found to significantly improve the mixture resistance to permanent deformation and water damage. Overall, the DAR binder is encouraged to be used as a modified binder for flexible pavements. Keywords: Desulfurized rubber asphalt, Swelling model, Production process, Asphalt performance, Rubber asphalt

Hardfacing of duplex stainless steel using melting and diffusion processes

Science.gov (United States)

Lailatul, H.; Maleque, M. A.

2017-03-01

Duplex stainless steel (DSS) is a material with high potential successes in many new applications such as rail car manufacturing, automotive and chemical industries. Although DSS is widely used in various industries, this material has faced wear and hardness problems which obstruct a wider capability of this material and causes problems in current application. Therefore, development of surface modification has been introduced to produce hard protective layer or coating on DSS. The main aim of this work is to brief review on hard surface layer formation on DSS using melting and diffusion processes. Melting technique using tungsten inert gas (TIG) torch and diffusion technique using gas nitriding are the effective process to meet this requirement. The processing route plays a significant role in developing the hard surface layer for any application with effective cost and environmental factors. The good understanding and careful selection of processing route to form products are very important factors to decide the suitable techniques for surface engineering treatment. In this paper, an attempt is also made to consolidate the important research works done on melting and diffusion techniques of DSS in the past. The advantages and disadvantages between melting and diffusion technique are presented for better understanding on the feasibility of hard surface formation on DSS. Finally, it can be concluded that this work will open an avenue for further research on the application of suitable process for hard surface formation on DSS.

Mathematical modeling of quartz particle melting process in plasma-chemical reactor

Energy Technology Data Exchange (ETDEWEB)

Volokitin, Oleg, E-mail: volokitin-oleg@mail.ru; Volokitin, Gennady, E-mail: vgg-tomsk@mail.ru; Skripnikova, Nelli, E-mail: nks2003@mai.ru; Shekhovtsov, Valentin, E-mail: shehovcov2010@yandex.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Vlasov, Viktor, E-mail: rector@tsuab.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Ave., 634050, Tomsk (Russian Federation)

2016-01-15

Among silica-based materials vitreous silica has a special place. The paper presents the melting process of a quartz particle under conditions of low-temperature plasma. A mathematical model is designed for stages of melting in the experimental plasma-chemical reactor. As calculation data show, quartz particles having the radius of 0.21≤ r{sub p} ≤0.64 mm completely melt at W = 0.65 l/s particle feed rate depending on the Nusselt number, while 0.14≤ r{sub p} ≤0.44 mm particles melt at W = 1.4 l/s. Calculation data showed that 2 mm and 0.4 mm quartz particles completely melted during and 0.1 s respectively. Thus, phase transformations occurred in silicon dioxide play the important part in its heating up to the melting temperature.

Computer Simulation of Cure Process of an Axisymmetric Rubber Article Reinforced by Metal Plates Using Extended ABAQUS Code

Directory of Open Access Journals (Sweden)

M.H.R. Ghoreishy

2013-01-01

Full Text Available Afinite element model is developed for simulation of the curing process of a thick axisymmetric rubber article reinforced by metal plates during the molding and cooling stages. The model consists of the heat transfer equation and a newly developed kinetics model for the determination of the state of cure in the rubber. The latter is based on the modification of the well-known Kamal-Sourour model. The thermal contact of the rubber with metallic surfaces (inserts and molds and the variation of the thermal properties (conductivity and specific heat with temperature and state-of-cure are taken into consideration. The ABAQUS code is used in conjunction with an in-house developed user subroutine to solve the governing equations. Having compared temperature profile and variation of the state-of-cure with experimentally measured data, the accuracy and applicability of the model is confirmed. It is also shown that this model can be successfully used for the optimization of curing process which gives rise to reduction of the molding time.

Energy efficiency enhancement of natural rubber smoking process by flow improvement using a CFD technique

International Nuclear Information System (INIS)

Tekasakul, Perapong; Promtong, Machimontorn

2008-01-01

A non-uniform flow and large temperature variation in a natural rubber smoking-room cause an inefficient use of energy. Flow uniformity and temperature variation can be improved by using a computational fluid dynamics (CFD) simulation. The effects of the size, position and number of gas supply ducts and ventilating lids which were at the inlets and the outlets of the smoking-room were investigated. The optimal rubber smoking-room of size 2.6 m x 6.2 m x 3.6 m contains 154 50 mm-diameter hot gas supply ducts, and four 0.25 x 0.25 m and four 0.25 x 0.20 m ventilating lids. The velocity distribution of this model in the rubber-hanging area was rather uniform. The average monitoring temperature of 54 positions was 62.1 deg. C. This model could reduce the temperature variation by a factor of three from the original room model, i.e., from 15 to 5.5 deg. C. In a further study, the heat input of an appropriate room model was finely adjusted to obtain a suitable temperature (60 deg. C) for the smoking process. It was found that an appropriate heat supply at this temperature is 11 kW. At this rate, the temperature variation is 5.3 deg. C. This improved model should help the rubber smoking cooperatives to achieve at least a 31.25% saving in energy

Energy efficiency enhancement of natural rubber smoking process by flow improvement using a CFD technique

Energy Technology Data Exchange (ETDEWEB)

Tekasakul, Perapong [Energy Technology Research Center and Department of Mechanical Engineering, Faculty of Engineering, Prince of Songkla University, Hat Yai, Songkhla 90112 (Thailand)], E-mail: perapong.t@psu.ac.th; Promtong, Machimontorn [Division of Mechanical Engineering, School of Engineering and Resources, Walailak University, Nakhon Si Thammarat 80160 (Thailand)

2008-09-15

A non-uniform flow and large temperature variation in a natural rubber smoking-room cause an inefficient use of energy. Flow uniformity and temperature variation can be improved by using a computational fluid dynamics (CFD) simulation. The effects of the size, position and number of gas supply ducts and ventilating lids which were at the inlets and the outlets of the smoking-room were investigated. The optimal rubber smoking-room of size 2.6 m x 6.2 m x 3.6 m contains 154 50 mm-diameter hot gas supply ducts, and four 0.25 x 0.25 m and four 0.25 x 0.20 m ventilating lids. The velocity distribution of this model in the rubber-hanging area was rather uniform. The average monitoring temperature of 54 positions was 62.1 deg. C. This model could reduce the temperature variation by a factor of three from the original room model, i.e., from 15 to 5.5 deg. C. In a further study, the heat input of an appropriate room model was finely adjusted to obtain a suitable temperature (60 deg. C) for the smoking process. It was found that an appropriate heat supply at this temperature is 11 kW. At this rate, the temperature variation is 5.3 deg. C. This improved model should help the rubber smoking cooperatives to achieve at least a 31.25% saving in energy.

Enhancing the thermal stability of natural rubber/recycled ethylene–propylene–diene rubber blends by means of introducing pre-vulcanised ethylene–propylene–diene rubber and electron beam irradiation

International Nuclear Information System (INIS)

Nabil, H.; Ismail, H.

2014-01-01

Highlights: • New route of processing was introduced to optimise the thermal stability of NR/R-EPDM blends. • Pre-vulcanised EPDM and EB irradiation were introduced into NR/R-EPDM blends. • Thermal stability is obviously enhanced by applying these two techniques. • Applying new route of processing methods is clearly successful to NR/R-EPDM blends. - Abstract: Most rubber materials are subjected to oxidation. The rate of oxidation depends on the type of rubber, processing method, and end-use conditions. The oxidation of rubber can result in the loss of physical properties, such as tensile strength, elongation, and flexibility. Hence, the service life is determined by oxidation stability. Thermal properties are relevant to the potential use of polymeric materials in many consumer oriented applications. Thermo-oxidative ageing and thermogravimetric analysis (TGA) have been proven to be successful techniques in determining the thermal stability of polymers and polymer blends. In this article, preparation of a series of natural rubber/recycled ethylene–propylene–diene rubber (NR/R-EPDM) blends is described. Processing of the blends, by means of introducing pre-vulcanised EPDM and electron beam (EB) irradiation, was carried out. Two thermal analysis methods, namely thermo-oxidative ageing and thermogravimetric analysis, were conducted. The results indicated that pre-vulcanising EPDM for 1.45 min (ts − 2) is sufficient to gain the optimum retained tensile and elongation at break. It was simultaneously observed that the introduction of pre-vulcanised EPDM increased decomposition temperature and activation energy by showing optimum values at a pre-vulcanising time of 3.45 min (ts). In the latter study, the retained properties increased after EB irradiation. The results can be verified by the thermal decomposition temperature and their activation energy. The obtained TG profiles and the calculated kinetic parameters indicated that introducing EB irradiation

Development of rubber gloves by radiation vulcanization

International Nuclear Information System (INIS)

Makuuchi, K.; Yoshii, F.; Ishigaki, I.; Mogi, M.; Saito, T.

1990-01-01

The processes of radiation vulcanization and production of protective rubber gloves for radioactive contamination are described. A newly developed sensitizing system consisting of 5 phr 2-ethylhexyl acrylate and 1 phr carbon tetrachloride was used to vulcanize natural rubber latex at 12 kGy. Transparent and soft gloves were obtained from the radiation vulcanized latex by a coagulant dipping process. The mechanical properties of the gloves meet Japanese Industrial Standard specification for protective gloves. Combustion analysis of the gloves revealed that the amount of evolved sulfur dioxide and remaining ashes are less than those from commercially available rubber gloves. A trial usage of the gloves at a nuclear power plant showed that the gloves were easy to use for delicate work without undergoing fatigue. (author)

Experimental investigation of ice and snow melting process on pavement utilizing geothermal tail water

International Nuclear Information System (INIS)

Wang Huajun; Zhao Jun; Chen Zhihao

2008-01-01

Road ice and snow melting based on low temperature geothermal tail water is of significance to realize energy cascading utilization. A small scale ice and snow melting system is built in this work. Experiments of dynamic melting processes of crushed ice, solid ice, artificial snow and natural snow are conducted on concrete pavement. The results show that the melting process of ice and snow includes three phases: a starting period, a linear period and an accelerated period. The critical value of the snow free area ratio between the linear period and the accelerated period is about 0.6. The physical properties of ice and snow, linked with ambient conditions, have an obvious effect on the melting process. The difference of melting velocity and melting time between ice and snow is compared. To reduce energy consumption, the formation of ice on roads should be avoided if possible. The idling process is an effective pathway to improve the performance of melting systems. It is feasible to utilize geothermal tail water of about 40 deg. C for melting ice and snow on winter roads, and it is unnecessary to keep too high fluid temperatures during the practical design and applications. Besides, with the exception of solid ice, the density and porosity of snow and ice tend to be decreasing and increasing, respectively, as the ambient temperature decreases

Radioisotopic determination methods of sulphur dispersion and sulphur blooming in rubber compounds

International Nuclear Information System (INIS)

Goraczka, W.; Koczorowska, E.

1997-01-01

It is well known that the concentration of sulphur in rubber compounds essentially effects the structure of the vulkanizate network. But there are no efficient and accurate methods to estimate the dispersion and migration (blooming) of curatives in raw rubber. In the work radioisotope methods have been analyzed to study the dispersion of curatives, physical and chemical processes in rubber and to optimize technical conditions of tire production. The radioactivity of the 35 S isotope introduced into rubber compounds has been measured by volumetric and surface methods. It was proved that the radioisotopic methods can be used in the studies. Experimental data of the effect of selected technological factors on these processes are presented. Rubber compounds containing soluble sulphur were made for such investigations. These methods permit detection of concentrations 10 -6 g of the radioactive isotope per 0.1 g of rubber compound. The sensitivity of these methods enables the investigation of radioisotope behaviour in rubber compounds during processing on an industrial scale without any hazards for workers

Analysis of Work Design in Rubber Processing Plant

Directory of Open Access Journals (Sweden)

Wahyuni Dini

2018-01-01

Full Text Available The work design illustrates how structured jobs, tasks, and roles are defined and modified and their impact on individuals, groups, and organizations. If the work is not designed well, the company must pay greater costs for workers’ health, longer production processes or even penalties for not being able to meet the delivery schedule. This is visible to the condition in a rubber processing factory in North Sumatra. Work design aspects such as layouts, machinery and equipment, worker's physical working environment, work methods, and organizational policies have not been well-organized. Coagulum grinding machines into sheets are often damaged, resulting in 4 times the delay of product delivery in 2016, the presence of complaints of heat exposure submitted by workers, and workstation that has not been properly arranged is an indication of the need for work design. The research data will be collected through field observation, and distribution of questionnaires related aspects of work design. The result of the analysis depends on the respondent's answer from the distributed questionnaire regarding the 6 aspects studied.

Analysis of Work Design in Rubber Processing Plant

Science.gov (United States)

Wahyuni, Dini; Nasution, Harmein; Budiman, Irwan; Wijaya, Khairini

2018-02-01

The work design illustrates how structured jobs, tasks, and roles are defined and modified and their impact on individuals, groups, and organizations. If the work is not designed well, the company must pay greater costs for workers' health, longer production processes or even penalties for not being able to meet the delivery schedule. This is visible to the condition in a rubber processing factory in North Sumatra. Work design aspects such as layouts, machinery and equipment, worker's physical working environment, work methods, and organizational policies have not been well-organized. Coagulum grinding machines into sheets are often damaged, resulting in 4 times the delay of product delivery in 2016, the presence of complaints of heat exposure submitted by workers, and workstation that has not been properly arranged is an indication of the need for work design. The research data will be collected through field observation, and distribution of questionnaires related aspects of work design. The result of the analysis depends on the respondent's answer from the distributed questionnaire regarding the 6 aspects studied.

Fracture behavior of rubber powder modified rubber blends applied for conveying belt top covers

OpenAIRE

Euchler, Eric; Stocek, Radek; Gehde, Michael; Bunzel, Jörg-Michael; Saal, Wolfgang; Kipscholl, Reinhold

2016-01-01

The aim of this study is concentrated on the experimental investigation of wear resistance of rubber powder modified rubber blends. Styrene-Butadiene-Rubber (SBR) blends applied for conveying belt top covers have been modified by ground rubber (rubber powder) based on SBR. We theoretically described the rubber wear mechanism due to loading conditions occurring at conveyor belts in the field, to simulate wear behavior of top cover rubber materials. An own developed testing equipment based on g...

Recycling melting process of the zirconium alloy chips

Energy Technology Data Exchange (ETDEWEB)

Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L., E-mail: luisreis.09@gmail.com, E-mail: csmucsi@gmail.com [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

2017-07-01

Pressurized water reactors (PWR) commonly use {sup 235}U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

Recycling melting process of the zirconium alloy chips

International Nuclear Information System (INIS)

Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L.

2017-01-01

Pressurized water reactors (PWR) commonly use 235 U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

Zinc Leaching from Tire Crumb Rubber

Science.gov (United States)

Rhodes, E. P.; Ren, J.; Mays, D. C.

2010-12-01

Recent estimates indicate that more than 2 billion scrap tires are currently stockpiled in the United States and approximately 280 million more tires are added annually. Various engineering applications utilize recycled tires in the form of shredded tire crumb rubber. However, the use of tire crumb rubber may have negative environmental impacts, especially when the rubber comes into contact with water. A review of the literature indicates that leaching of zinc from tire crumb rubber is the most significant water quality concern associated with using this material. Zinc is generally used in tire manufacturing, representing approximately 1.3% of the final product by mass. This study will report results from the U.S. Environmental Protection Agency’s (EPA’s) Synthetic Precipitation Leaching Procedure, batch leaching tests, and column leaching tests performed to quantify the process by which zinc leaches from tire crumb rubber into water. Results are interpreted with a first-order kinetic attachment/detachment model, implemented with the U.S. Agricultural Research Service software HYDRUS-1D, in order to determine the circumstances when zinc leaching from tire crumb rubber would be expected to comply with the applicable discharge limits. One potential application for recycled tires is replacing sand with tire crumb rubber in granular media filters used for stormwater pollution control. For this to be a viable application, the total zinc in the stormwater discharge must be below the EPA’s benchmark value of 0.117 mg/L.

Biodiesel production methods of rubber seed oil: a review

Science.gov (United States)

Ulfah, M.; Mulyazmi; Burmawi; Praputri, E.; Sundari, E.; Firdaus

2018-03-01

The utilization of rubber seed as raw material of biodiesel production is seen highly potential in Indonesia. The availability of rubber seeds in Indonesia is estimated about 5 million tons per annum, which can yield rubber seed oil about 2 million tons per year. Due to the demand of edible oils as a food source is tremendous and the edible oil feedstock costs are far expensive to be used as fuel, production of biodiesel from non-edible oils such as rubber seed is an effective way to overcome all the associated problems with edible oils. Various methods for producing biodiesel from rubber seed oil have been reported. This paper introduces an optimum condition of biodiesel production methods from rubber seed oil. This article was written to be a reference in the selection of methods and the further development of biodiesel production from rubber seed oil. Biodiesel production methods for rubber seed oils has been developed by means of homogeneous catalysts, heterogeneous catalysts, supercritical method, ultrasound, in-situ and enzymatic processes. Production of biodiesel from rubber seed oil using clinker loaded sodium methoxide as catalyst is very interesting to be studied and developed further.

STUDY ON HEAT DYNAMIC LOADING OF RUBBER

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T. I. Igumenova

2015-01-01

Full Text Available A number of studies on heat buildup in tire rubber surface scan method samples using a thermal imaging camera. Investigated the exothermic chemical reaction mechanical destruction rubber when loading designs permanent cyclic stretching with deformation of the working zone 50%. Percentage of deformation of the working zone was chosen on the basis of the actual data on the stretch-compression zone "Rusk" tires, which is the maximum level difference of deformation during run-in. Experiment plan provided for periodic relaxation samples of at least 72 hours for more accurate simulation of operation process of structural products. Created and processed data on temperature changes in samples for bar and line profile for rubber compounds with the introduction of nanomodifiers (fulleren technical carbon in comparison with the control sample without him. The data obtained reflect the nature of heat depending on the composition of the compound. Identified common patterns of thermal nature of physico-chemical process mechanical destruction rubbers. For rubber with nanomodifikatorom there has been an increase in the temperature interval reaction from a minimum to a maximum 2 degrees that is also linked to the rise in the average temperature of the reaction on the histogram also at 2-3 degrees of deformation under the same conditions and the level of cyclic loading. However, the temperature in the control sample that is associated with the beginning of the formation of hardened rubber structures, economies of Mallinz-Petrikeev, occurs with delay twice compared with modified Fullerenes. Measurement of physic-mechanical indicators selected in the course of testing of samples showed the beginning of formation of structure with increased strength of samples in the sample temperature zone that corresponds to the thermal effect of èndotermičeskomu recombination reactions of macromolecules.

GLASS MELTING PHENOMENA, THEIR ORDERING AND MELTING SPACE UTILISATION

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Němec L.

2013-12-01

Full Text Available Four aspects of effective glass melting have been defined – namely the fast kinetics of partial melting phenomena, a consideration of the melting phenomena ordering, high utilisation of the melting space, and effective utilisation of the supplied energy. The relations were defined for the specific melting performance and specific energy consumption of the glass melting process which involve the four mentioned aspects of the process and indicate the potentials of effective melting. The quantity “space utilisation” has been treated in more detail as an aspect not considered in practice till this time. The space utilisation was quantitatively defined and its values have been determined for the industrial melting facility by mathematical modelling. The definitions of the specific melting performance and specific energy consumption have been used for assessment of the potential impact of a controlled melt flow and high space utilisation on the melting process efficiency on the industrial scale. The results have shown that even the partial control of the melt flow, leading to the partial increase of the space utilisation, may considerably increase the melting performance, whereas a decrease of the specific energy consumption was determined to be between 10 - 15 %.

Remote Handling Devices for Disposition of Enriched Uranium Reactor Fuel Using Melt-Dilute Process

International Nuclear Information System (INIS)

Heckendorn, F.M.

2001-01-01

Remote handling equipment is required to achieve the processing of highly radioactive, post reactor, fuel for the melt-dilute process, which will convert high enrichment uranium fuel elements into lower enrichment forms for subsequent disposal. The melt-dilute process combines highly radioactive enriched uranium fuel elements with deleted uranium and aluminum for inductive melting and inductive stirring steps that produce a stable aluminum/uranium ingot of low enrichment

40 CFR 63.500 - Back-end process provisions-carbon disulfide limitations for styrene butadiene rubber by emulsion...

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Back-end process provisions-carbon disulfide limitations for styrene butadiene rubber by emulsion processes. 63.500 Section 63.500 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR...

Nitrile rubber and carboxylated nitrile rubber resistance to soybean biodiesel

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Felipe Nunes Linhares

2018-03-01

Full Text Available Abstract Biodiesel has been considered a suitable substitute for petroleum diesel, but their chemical composition differs greatly. For this reason, biodiesel interacts differently than petroleum diesel with various materials, including rubbers. Therefore, the resistance of some elastomers should be thoroughly evaluated, specifically those which are commonly used in automotive industry. Nitrile rubber (NBR is widely used to produce vehicular parts that are constantly in contact with fuels. This paper aimed to assess the resistance of carboxylated nitrile rubber (XNBR with 28% of acrylonitrile content to soybean biodiesel in comparison with non-carboxylated nitrile rubber samples, with high and medium acrylonitrile content (33 and 45%. NBR with medium acrylonitrile content showed little resistance to biodiesel. However, carboxylated nitrile rubber even with low acrylonitrile content had similar performance to NBR with high acrylonitrile content.

The Radiation Synthesis of Ultra-Fine Powdered Carboxylated Styrene-Butadiene Rubber (UFCSBR) and Property of Nylon 6/ UFCSBR Blends

International Nuclear Information System (INIS)

Xu, L.

2006-01-01

A serial of novel ultra-fine powdered carboxylated styrene-butadiene rubber (UFCSBR) were prepared by using radiation crosslinking and spray drying method. Thereafter, these powdered rubber particles were used as toughener of nylon 6.The radiation synthesis of ultra-fine powdered rubbers were studied, moreover, the mechanical and thermal property of nylon 6/UFCSBR blends were investigated. Finally, the toughening mechanism of nylon 6 modified with ultra-fine rubber particles was discussed. The UFCSBR could be dispersed well in nylon 6 as individual particles with a diameter of 150 nm by using melt blending. The Nylon 6/UFCSBR (80/20) blend possesses higher toughness and higher thermal stability than Nylon 6/POE-g-MAH (which is most often used elastomer in toughening nylon now). The deformation mechanism of nylon 6/UFCSBR blends includes shear deformation of nylon 6 and the formation of elongated rubber particles in matrix. In addition, the UFCSBR has good interfacial compatibility with nylon 6. Therefore, the nylon 6/UFCSBR blends with good mechanical performance could be prepared in this work

Liquefaction of ground tire rubber at low temperature.

Science.gov (United States)

Cheng, Xiangyun; Song, Pan; Zhao, Xinyu; Peng, Zonglin; Wang, Shifeng

2018-01-01

Low-temperature liquefaction has been investigated as a novel method for recycling ground tire rubber (GTR) into liquid using an environmentally benign process. The liquefaction was carried out at different temperatures (140, 160 and 180 °C) over variable time ranges (2-24 h) by blending the GTR with aromatic oil in a range from 0 to 100 parts per hundred rubber (phr). The liquefied GTR was separated into sol (the soluble fraction of rubber which can be extracted with toluene) and gel fractions (the solid fraction obtained after extraction) to evaluate the reclaiming efficiency. It was discovered that the percentage of the sol fraction increased with time, swelling ratio and temperature. Liquefied rubber was obtained with a high sol fraction (68.34 wt%) at 140 °C. Simultaneously, separation of nano-sized carbon black from the rubber networks occurred. The separation of carbon black from the network is the result of significant damage to the cross-linked-network that occurs throughout the liquefaction process. During liquefaction, a competitive reaction between main chain scission and cross-link bond breakage takes place. Copyright © 2017 Elsevier Ltd. All rights reserved.

Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

Energy Technology Data Exchange (ETDEWEB)

Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O' Kane; Jonathan Dicker; Catherine Skidmore; David Knights [University of New South Wales, Sydney, NSW (Australia). School of Materials Science and Engineering

2009-05-15

The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

The cross linking of EPDM and NBR rubber

Directory of Open Access Journals (Sweden)

Samardžija-Jovanović Suzana

2005-01-01

Full Text Available In the process of macromolecule cross linking, the choice of type and quantity of the components and the experimental conditions are important to obtain the new cross linked materials with better mechanical and chemical characteristics. The cross linking method depends on the rubber type and structure. Intermolecular cross linking results in the formation elastomer network. The basis of the cross linking process, between ethylene propylene diene rubber (EPDM and acrylonitrile butadiene rubber (NBR, is a chemical reaction. Fillers and other additives are present in different mass ratios in the material. The exploitation properties of the cross linked materials depend on the quantity of additive in the cross linked systems.

Research on Melt Degassing Processes of High Conductivity Hard Drawn Aluminum Wire

Science.gov (United States)

Xu, Xuexia; Feng, Yanting; Wang, Qing; Li, Wenbin; Fan, Hui; Wang, Yong; Li, Guowei; Zhang, Daoqian

2018-03-01

Degassing effects of ultrasonic and vacuum processes on high conductivity hard drawn aluminum melt were studied. Results showed that the degassing efficiency improved with the increase of ultrasonic power within certain range, stabilizing at 70% with 240W. For vacuum degassing process, hydrogen content of aluminum melt decreased with the loading time and was linear with logarithm of vacuum degree. Comparison of degassing effects of ultrasonic, vacuum, vacuum-ultrasonic degassing process showed that vacuum-ultrasonic process presented optimal effect.

Caltrans use of scrap tires in asphalt rubber products: a comprehensive review

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Haiping Zhou

2014-02-01

Full Text Available The California Department of Transportation (Caltrans has been using scrap tire rubber in asphalt pavements since the 1970s in chip seals and the 1980s in rubberized hot mix asphalt(RHMA. Both the wet (field blend and dry processes were used in early trials. Caltrans has also used rubber modified binders containing both crumb rubber modifier and polymer modifier that could be manufactured at a refinery facility, a terminal blend wet process. Since the beginning of this century, Caltrans increased the use of scrap tire rubber in paving projects and invested considerable resources in developing technically sound, cost effective, and environmentally friendly strategies for using scrap tire rubber in roadway applications. By the end of year 2010, approximately 31%of all hot mix asphalt (HMA placed by Caltrans was rubberized HMA, roughly 1.2 million tons. Caltrans efforts in using asphalt rubber products were also demonstrated in its research and technology development. These included the construction of two full-scale field experiments, five warranty projects, and an accelerated pavement study using a heavy vehicle simulator. Additionally, terminal blend asphalt rubber and rubberized warm mix asphalts began to be experimented on trial basis. This paper provides a comprehensive review of Caltrans experience over four decades with asphalt rubber products. Current practices and future outlook are also discussed.

Fining of glass melts: what we know about fining processes today

NARCIS (Netherlands)

Beerkens, R.G.C.

2009-01-01

The paper addresses the mechanisms of fining (removal of gases from melt) and the effect of batch composition, oxidation state of the melt and furnace atmosphere on bubble removal processes for commercial glass types, such as float glass and container glass compositions. The mechanisms of the

Design, Construction, and Evaluation of Rubber Friction Tester

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Mehdi Razzaghi Kashani

2012-12-01

Full Text Available Coeffcient of  friction  (COF  for  rubber parts  is one of  the key parameters in their interaction with solid rough surfaces (micrometer to millimeter scales,  such  as  tire-road  interactions. COF  of  rubber  depends  on  viscoelastic properties of rubber, roughness characteristics of the counter-part surface, and process variables such as contact nominal pressure and sliding speed. Due to the need for measuring COF  for  rubber,  a  new  friction  tester, with  continuous  variation  of nominal pressure and sliding speed, was designed and constructed in order to assess the effect of above mentioned parameters. Tire tread compounds, as the most common rubber part  in  the feld of  rubber  tribology, was used  for  this purpose. Viscoelastic properties of compounds were varied by changing composition of styrene-butadiene rubber (SBR and butadiene rubber (BR in the blend. Effect of surface roughness was evaluated by using silicon-carbide papers with different roughness parameters. By statistical analysis it was shown that the designed friction tester has high accuracy in measuring the coeffcient of friction of rubber and differentiating the effective parameters. Increasing the nominal pressure led to reduction of COF and increase in sliding speed forced it through a maximum. In conclusion, the loss factor of the compound and asymmetry in roughness distribution of the counter-surface are considered as the most effective parameters on COF of rubber.

Sugarcane bagasse ash: new filler to natural rubber composite

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Renivaldo José dos Santos

2014-12-01

Full Text Available Waste recycling has been the subject of numerous scientific researches regarding the environmental care. This paper reports the redirecting of sugarcane bagasse ash (SBA as new filler to natural rubber (NR/SBA. The NR/SBA composites were prepared using an opened cylinder mixer to incorporate the vulcanization agents and different proportions of residue (SBA. The ash contains about 70-90% of inorganic compounds, with silica (SiO2 being the main compound. The SBA incorporation improved the mechanical properties of the vulcanized rubber. Based on these results, a new use is proposed for the agro-industry organic waste to be implemented in the rubber vulcanization process, aimed at improving the rubber physical properties as well as decreasing the prices of natural rubber composites.

Process parameters, orientation, and functional properties of melt-processed bulk Y-Ba-Cu-O superconductors

International Nuclear Information System (INIS)

Zakharchenko, I.V.; Terryll, K.M.; Rao, K.V.; Balachandran, U.

1995-03-01

This study compared the microstructure, texturing, and functional properties (critical currents) of YBa 2 Cu 3 O 7-x -based bulk pellets that were prepared by the quench-melt-growth-process (QMGP), melt-textured growth (MTG), and conventional solid-state reaction (SSR) approaches. Using two X-ray diffraction (XRD) methods, θ-2θ, and rocking curves, the authors found that the individual grains of two melt-processed pellets exhibited remarkable preferred orientational alignment (best rocking curve width = 3.2 degree). However, the direction of the preferred orientation among the grains was random. Among the three types of bulk materials studied, the QMGP sample was found to have the best J c values, ∼ 4,500 A/cm 2 at 77 K in a field of 2 kG, as determined from SQUID magnetic data

PROBLEMATIC IN THE PROCESSES OF PRODUCTION IN RUBBER PLANTATIONS (Hevea brasiliensis Muell Arg. IN TABASCO, MEXICO

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Heyra Izquierdo-Bautista

2011-03-01

Full Text Available The objective of this study was to identify some of the basic problems presented in the production process in rubber plantations Hevea brasiliensis Muell Arg. in Tabasco, Mexico. The applied diagnosis technique was the randomized survey for 68 producers in plantations under rubber production. ANOVA and Duncan analyses were done (P< 0.05. Plantations under production were between 7 to 46 years old. The 24% of these are considered as young plantations (7 to 18 years old, 34% mature (19 to 30 years old, and 12% old growth (31 to 46 years old, according to the level of latex production. Latex collection is realized by 85% men and 15% women. An important detected problem is the incidence of insects and diseases over the 82% of the plantations. In Tabasco State, two types of raw material are generated: clot (solid and latex (liquid. The tapping systems are ½ S d/1 6d/7 (one cuts in an average spiral with daily tapping over the 49% of the plantations, and the system ½ S d/2 6d/7, cuts in semi-spirals with alternating tapping over 51% of the plantations. The producers that practiced daily tapped obtained yields of 1.588 kg per ha/yr of dry rubber, in the other hand, those that tapped every other day obtained a yield of 1.647 kg per ha/year of dry rubber. The yield in daily tapping was 3.54% lower than the system with alternating tapping. The income obtained by the producers of fresh rubber varied from $8.750, 00 (810, 2 USD ha/year to $27.870, 00 (2.580 USD ha/year in 2006 and the production of latex from $5.955, 00 (551, 4 USD to 16.568,00 (1.534 USD per ha/year.

Study of the Properties of Polyurethane-waste Rubber Granulate Composites

Institute of Scientific and Technical Information of China (English)

W.W.Sulkowski; M.Moczy′ski; A.Sulkowska; A.Danch; J.Borek; S.Mistarz

2007-01-01

1 Results The production of rubber is very high and rises every year. Among other things it is directly connected with the growth of car production. Therefore, the processing of waste rubber and its management must be treated as a global problem. Used rubber may replace conventional fuel and, owing to its low price, can improve the economic effectiveness of combustion. Energy recovery by combustion of car tyres allows for rapid management of rubber waste. However, it is well-known that all kinds of wast...

Preparation of sulfonic acid-containing rubbers from natural rubber vulcanizates

Science.gov (United States)

Poonsawat, Worapong; Poompradub, Sirilux; Ngamcharussrivichai, Chawalit

2014-06-01

In this work, a series of sulfonic acid-containing rubbers were prepared by aqueous phase oxidation of natural rubber vulcanizates in the presence of hydrogen peroxide (H2O2) and formic acid (HCOOH). The starting vulcanizates were neatly prepared via an efficient vulcanization (EV) system by varying mass ratio of N-cyclohexyl-2-benzothiazole sulfonamide (CBS), as an accelerator, to sulfur. The oxidation conditions were controlled at the molar ratio of H2O2: HCOOH = 1:1, the concentration of H2O2 = 15 wt.%, the temperature = 50 °C, and the reaction time = 3 h. The rubber materials before and after the oxidation were characterized for their physicochemical properties by using Fourier transform infrared spectroscopy, bomb calorimetry, acid-base titration and swelling measurements. The results indicated the presence of sulfonic acid group in the oxidized rubbers, generated by the oxidative cleaves of sulfide crosslinks in the rubber vulcanizates. The oxidation decreased the sulfur content of the rubber in which the level of sulfur loss was determined by the CBS/sulfur ratio. Moreover, the acidity of the oxidized products was correlated with the amount of sulfur remaining.

Melt inclusion: methods, applications and problem: Silica-rich melts in quartz xenoliths from Vulcano islands and their bearing on processes of crustal melting and crust-magma interaction in the Aeolian Arc, Italy

NARCIS (Netherlands)

Frezzotti, M.L.; Zavon, V.; Peccerillo, A.; Nikogosian, I.

2002-01-01

Silica-rich melts in quartz xenoliths from Vulcano islands and their bearing on processes of crustal melting and crust-magma interaction in the Aeolian Arc, Italy Proceedings of workshop Melt inclusion: methods, applications and problem. Napoli, Italy, September 2002, p. 71-73

Petrological Geodynamics of Mantle Melting II. AlphaMELTS + Multiphase Flow: Dynamic Fractional Melting

Science.gov (United States)

Tirone, Massimiliano

2018-03-01

In this second installment of a series that aims to investigate the dynamic interaction between the composition and abundance of the solid mantle and its melt products, the classic interpretation of fractional melting is extended to account for the dynamic nature of the process. A multiphase numerical flow model is coupled with the program AlphaMELTS, which provides at the moment possibly the most accurate petrological description of melting based on thermodynamic principles. The conceptual idea of this study is based on a description of the melting process taking place along a 1-D vertical ideal column where chemical equilibrium is assumed to apply in two local sub-systems separately on some spatial and temporal scale. The solid mantle belongs to a local sub-system (ss1) that does not interact chemically with the melt reservoir which forms a second sub-system (ss2). The local melt products are transferred in the melt sub-system ss2 where the melt phase eventually can also crystallize into a different solid assemblage and will evolve dynamically. The main difference with the usual interpretation of fractional melting is that melt is not arbitrarily and instantaneously extracted from the mantle, but instead remains a dynamic component of the model, hence the process is named dynamic fractional melting (DFM). Some of the conditions that may affect the DFM model are investigated in this study, in particular the effect of temperature, mantle velocity at the boundary of the mantle column. A comparison is made with the dynamic equilibrium melting (DEM) model discussed in the first installment. The implications of assuming passive flow or active flow are also considered to some extent. Complete data files of most of the DFM simulations, four animations and two new DEM simulations (passive/active flow) are available following the instructions in the supplementary material.

Gamma irradiation of melt processed biomedical PDLLA/HAP nanocomposites

International Nuclear Information System (INIS)

Dadbin, Susan; Kheirkhah, Yahya

2014-01-01

Poly(D-L lactide) PDLLA/hydroxyapatite (HAP) nanocomposites at various compositions were prepared by melt-compounding process and then subjected to gamma irradiation at a dose of 30 kGy. The morphology of the nanocomposites, characterized by transmission electron microscopy (TEM), displayed HAP nanoparticles at various sizes ranging from 10 to 100 nm distributed almost evenly within the polymer matrix. Differential scanning calorimetric (DSC) analysis of the irradiated nanocomposites showed an increase in the degree of crystallinity along with a melting peak split. The double melting peak suggested formation of different crystalline structures in the radiation exposed nanocomposites. Also the cold crystallization peak shifted to lower temperatures and became much sharper upon irradiation, indicating higher crystallization rate. The irradiated nanocomposites showed lower tensile strength and elongation at break, suggesting occurrence of some chain scission reactions in the PLA. - Highlights: • Biomedical polylactic acid/hydroxyapatite nanocomposites prepared by melt-compounding were gamma irradiated. • Transmission electron microscopy showed hydroxyapatite nanoparticles evenly distributed within polylactic acid ranging from 10 to 100 nm. • A halo appeared around hydroxyapatite particles showing interfacial interactions between polylactic acid and the particles. • Double melting peak appeared for polylactic acid in DSC thermograms upon gamma irradiation of the nanocomposites

Vacuum Arc Melting Processes for Biomedical Ni-Ti Shape Memory Alloy

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Tsai De-Chang

2015-01-01

Full Text Available This study primarily involved using a vacuum arc remelting (VAR process to prepare a nitinol shape-memory alloy with distinct ratios of alloy components (nitinol: 54.5 wt% to 57 wt%. An advantage of using the VAR process is the adoption of a water-cooled copper crucible, which effectively prevents crucible pollution and impurity infiltration. Optimising the melting production process enables control of the alloy component and facilitates a uniformly mixed compound during subsequent processing. This study involved purifying nickel and titanium and examining the characteristics of nitinol alloy after alloy melt, including its microstructure, mechanical properties, phase transition temperature, and chemical components.

X-ray and DSC studies on the melt-recrystallization process of poly(butylene naphthalate)

International Nuclear Information System (INIS)

Yasuniwa, Munehisa; Tsubakihara, Shinsuke; Fujioka, Takashi

2003-01-01

Melt-recrystallization in the heating process of poly(butylene naphthalate) (PBN) was studied with X-ray analysis and differential scanning calorimetry (DSC). DSC melting curve of an isothermally crystallized sample showed double endothermic peaks. With increasing the temperature, wide-angle X-ray diffraction (WAXD) patterns of the sample were obtained successively. Crystal structure did not change during the double melting process. The X-ray diffraction intensity decreased gradually in the temperature region up to about 200 deg. C, and then increased distinctly before steep decrease due to the final melting. This increase is interpreted as a proof of recrystallization. The temperature derivative curve of the diffraction intensity was similar to the DSC melting curve

Ground tire rubber as a stabilizer for subgrade soils.

Science.gov (United States)

2014-05-01

Over 250 million scrap tires are generated annually in the U.S. Historically, a significant portion of these tires : have been processed into finely ground tire rubber (GTR), or crumb rubber, for use as an additive in hot mix asphalt : (HMA) pavement...

Nanocomposites of nitrile (NBR) rubber with multi-walled carbon nanotubes

Science.gov (United States)

Warasitthinon, Nuthathai

Nanotechnology offers the promise of creating new materials with enhanced performance. There are different kinds of fillers used in rubber nanocomposites, such as carbon black, silica, carbon fibers, and organoclays. Carbon nanotube reinforced elastomers have potential for improved rubber properties in aggressive environments. The first chapter is an introduction to the literature. The second chapter investigated the incorporation of multi-walled carbon nanotubes (MWCNTs) into rubber matrix for potential use in high temperature applications. The vulcanization kinetics of acrylonitrile butadiene rubber (NBR) reinforced with multi-walled carbon nanotubes was investigated. The vulcanized NBR rubber with different loading percentages of MWCNTs was also compared to NBR reinforced with carbon black N330. The optimum curing time at 170°C (T90) was found to decrease with increasing content of MWCNTs. Increased filler loading of both carbon black and MWCNTs gave higher modulus and strength. The MWCNTs filled materials gave better retention of modulus and tensile strength at high temperatures, but lower strength as compared to the carbon black filled samples. In the third chapter, carbon black (CB, 50phr) content in nitrile rubber (NBR) nanocomposites was partially replaced by multi-walled carbon nanotubes (MWCNTs). NBR/CB/CNTs nanocomposites with varying ratio of CB/CNTs (50/0 phr to 40/10 phr) were formulated via the melt-mixing method using an internal mixer. The reinforcing effect of single filler (CB) and mixture of fillers (CB and CNTs) on the properties of NBR nanocomposites was investigated. The cure kinetics and bound rubber content were analyzed using rheometry and solvent swelling method. In addition, mechanical behavior at both room temperature and high temperature (350°F/ 121°C) were examined. The scorch time and curing time values showed that there was no significant effect on the curing behavior of NBR nanocomposites after the partial replacement of CB with

Emerging melt quality control solution technologies for aluminium melt

Directory of Open Access Journals (Sweden)

Arturo Pascual, Jr

2009-11-01

Full Text Available The newly developed “MTS 1500” Melt Treatment System is performing the specifi cally required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor “Alspek H”, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specifi ed and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modifi cation and grain refi nement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device “Alspek MQ” to provide foundry men better tools in meeting the increasing quality and tighter specifi cation demand from the industry.

Relationship Between Cell Compatibility and Elastic Modulus of Silicone Rubber/Organoclay Nanobiocomposites

Science.gov (United States)

Hosseini, Motahare Sadat; Tazzoli-Shadpour, Mohammad; Amjadi, Issa; Haghighipour, Nooshin; Shokrgozar, Mohammad Ali; Ghafourian Boroujerdnia, Mehri

2012-01-01

Background Substrates in medical science are hydrophilic polymers undergoing volume expansion when exposed to culture medium that influenced on cell attachment. Although crosslinking by chemical agents could reduce water uptake and promote mechanical properties, these networks would release crosslinking agents. In order to overcome this weakness, silicone rubber is used and reinforced by nanoclay. Objectives Attempts have been made to prepare nanocomposites based on medical grade HTV silicone rubber (SR) and organo-modified montmorillonite (OMMT) nanoclay with varying amounts of clay compositions. Materials and Methods Incorporation of nanocilica platelets into SR matrix was carried out via melt mixing process taking advantage of a Brabender internal mixer. The tensile elastic modulus of nanocomposites was measured by performing tensile tests on the samples. Produced polydimetylsiloxane (PDMS) composites with different flexibilities and crosslink densities were employed as substrates to investigate biocompatibility, cell compaction, and differential behaviors. Results The results presented here revealed successful nanocomposite formation with SR and OMMT, resulting in strong PDMS-based materials. The results showed that viability, proliferation, and spreading of cells are governed by elastic modulus and stiffness of samples. Furthermore, adipose derived stem cells (ADSCs) cultured on PDMS and corresponding nanocomposites could retain differentiation potential of osteocytes in response to soluble factors, indicating that inclusion of OMMT would not prevent osteogenic differentiation. Moreover, better spread out and proliferation of cells was observed in nanocomposite samples. Conclusions Considering cell behavior and mechanical properties of nanobiocomposites it could be concluded that silicone rubber substrate filled by nanoclay are a good choice for further experiments in tissue engineering and medical regeneration due to its cell compatibility and differentiation

US rubber markets recover

International Nuclear Information System (INIS)

Wood, A.

1993-01-01

Synthetic rubber markets in North America bounced back in no uncertain terms last year, with demand climbing an impressive 9.5%, to 2.97 million m.t.; and, according to the International Institute of Synthetic Rubber Producers (IIS-RP; Houston) latest five-year forecast, producers can look forward to a 3.3% increase in demand during 1993. This growth rate outpaced out 1992 forecast and demonstrates the resilience of the synthetic rubber industry, says William E. Tessemer, managing director of IISRP. We expect demand in 1993 to surpass 1992 and level off at a 2%/year growth rate for synthetic rubber - 2.5% including thermoplastic elastomers [TPEs]-over the 1993-97 period. The improvement reflects signs of a recovery in North America, especially the pickup in the auto and tire industry. The two major tire rubbers - styrene butadiene and polybutadiene rubber - notched up double-digit gains, and other materials that have autos uses, such as nitrile rubber and many of the specialty elastomers, also advanced strongly

Structural and Magnetic Properties of Type-M Barium Ferrite - Thermoplastic Natural Rubber Nano composites

International Nuclear Information System (INIS)

Nurhidayaty Mokhtar

2012-01-01

Structural and magnetic properties of type-M barium ferrite (BaFe 12 O 19 ) nanoparticles (∼ 20 nm) embedded in non-magnetic thermoplastic natural rubber (TPNR) matrices were investigated. The TPNR matrices were prepared from high density polyethylene (HDPE) and natural rubber (NR) in the weight ratios of 80:20 and 60:40, respectively, with 10 wt % of NR in the form of liquid natural rubber (LNR) which act as a comparabilities. BaFe 12 O 19 - filled nano composites with 2 - 12 wt % BaFe 12 O 19 ferrite were prepared using a melt- blending technique. Magnetic hysteresis was measured using a vibrating sample magnetometer (VSM) in a maximum field of 10 kOe at room temperature (25 degree Celsius). The saturation magnetisation (MS), remanence (MR) and coercivity (Hc) were derived from the hysteresis loops. The results show that the structural and magnetic properties of nano composites depend on both the ferrite content and the composition of the natural rubber or plastic in the nano composites. All the nano composites exhibit an exchange bias-like phenomenon resulting from the exchange coupling of spins at the interface between the core ferrimagnetic region and the disordered surface region of the nanoparticles. (author)

Petrological Geodynamics of Mantle Melting I. AlphaMELTS + Multiphase Flow: Dynamic Equilibrium Melting, Method and Results

Directory of Open Access Journals (Sweden)

Massimiliano Tirone

2017-10-01

Full Text Available The complex process of melting in the Earth's interior is studied by combining a multiphase numerical flow model with the program AlphaMELTS which provides a petrological description based on thermodynamic principles. The objective is to address the fundamental question of the effect of the mantle and melt dynamics on the composition and abundance of the melt and the residual solid. The conceptual idea is based on a 1-D description of the melting process that develops along an ideal vertical column where local chemical equilibrium is assumed to apply at some level in space and time. By coupling together the transport model and the chemical thermodynamic model, the evolution of the melting process can be described in terms of melt distribution, temperature, pressure and solid and melt velocities but also variation of melt and residual solid composition and mineralogical abundance at any depth over time. In this first installment of a series of three contributions, a two-phase flow model (melt and solid assemblage is developed under the assumption of complete local equilibrium between melt and a peridotitic mantle (dynamic equilibrium melting, DEM. The solid mantle is also assumed to be completely dry. The present study addresses some but not all the potential factors affecting the melting process. The influence of permeability and viscosity of the solid matrix are considered in some detail. The essential features of the dynamic model and how it is interfaced with AlphaMELTS are clearly outlined. A detailed and explicit description of the numerical procedure should make this type of numerical models less obscure. The general observation that can be made from the outcome of several simulations carried out for this work is that the melt composition varies with depth, however the melt abundance not necessarily always increases moving upwards. When a quasi-steady state condition is achieved, that is when melt abundance does not varies significantly

Study on heat under dynamic loading of rubber

Directory of Open Access Journals (Sweden)

T. I. Igumenova

2016-01-01

Full Text Available A number of studies on heat buildup in tire rubber surface scan method samples using a thermal imaging camera. Investigated the exothermic chemical reaction mechanical destruction rubber when loading designs permanent cyclic stretching with deformation of the working zone 50%. Percentage of deformation of the working zone was chosen on the basis of the actual data on the stretch-compression zone "Rusk" tires, which is the maximum level difference of deformation during run-in. Experiment plan provided for periodic relaxation samples of at least 72 hours for more accurate simulation of operation process of structural products. Created and processed data on temperature changes in samples for bar and line profile for rubber compounds with the introduction of nanomodificator (fullerene-containing technical carbon in comparison with the control sample without him. The data obtained reflect the nature of heat depending on the composition of the compound. Identified common patterns of thermal nature of physicochemical process mechanical destruction rubbers. For rubber with nanomodifikatorom there has been an increase in the temperature interval reaction from a minimum to a maximum 2 degrees that is also linked to the rise in the average temperature of the reaction on the histogram also at 2-3 degrees of deformation under the same conditions and the level of cyclic loading. However, the temperature in the control sample that is associated with the beginning of the formation of hardened rubber structures, economies of Mallinza-Petrikeeva, occurs with delay twice compared with modified Fullerenes. Measurement of physic-mechanical indicators selected in the course of testing of samples showed the beginning of formation of structure with increased strength of samples in the sample temperature zone that corresponds to the thermal effect of èndotermičeskomu recombination reactions of macromolecules.

Nanocomposites of nitrile rubber and organophilic montmorillonite: blend and properties; Nanocompositos de borracha nitrilica e montmorilonita organofilica: preparacao e propriedades

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Marlucy S.; Soares, Bluma G.; Gomes, Ana C.O., E-mail: marlucyom@ima.ufrj.b, E-mail: bluma@ima.ufrj.b [Universidade Federal do Rio de Janeiro (IMA/UFRJ), RJ (Brazil). Centro de Tecnologia. Inst. de Macromoleculas

2009-07-01

In this work, the commercial organo clay, Cloisite 15A (OC15A), was incorporated into NBR matrix by two types of intercalation: in the molten state and solution. All rubber composites were cured with m-phenylene-bis-maleimide/dicumyl peroxide system. X-ray diffraction studies showed that the melt processing always resulted in a de intercalation of the clay in high extent, whereas no diffraction peak was detectable in composites prepared by the solution process. The best mechanical performance was observed in samples prepared by solution processing. The storage modulus obtained from dynamic mechanical experiments was higher in solvent-intercalated systems, suggesting good reinforcing action. The tensile creep response of the composites was determined in short-term creep tests. (author)

Natural rubber: leather composites

OpenAIRE

Ravichandran,K.; Natchimuthu,N.

2005-01-01

Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have ...

A novel process for production of spherical PBT powders and their processing behavior during laser beam melting

Energy Technology Data Exchange (ETDEWEB)

Schmidt, Jochen, E-mail: jochen.schmidt@fau.de; Sachs, Marius; Fanselow, Stephanie; Wirth, Karl-Ernst; Peukert, Wolfgang [Friedrich-Alexander-Universität Erlangen-Nürnberg, Institute of Particle Technology, Cauerstr. 4, D-91058 Erlangen (Germany); Zhao, Meng; Wudy, Katrin; Drexler, Maximilian; Drummer, Dietmar [Friedrich-Alexander-Universität Erlangen-Nürnberg, Institute of Polymer Technology, Am Weichselgarten 9, D-91058 Erlangen (Germany)

2016-03-09

Additive manufacturing processes like laser beam melting of polymers are established for production of prototypes and individualized parts. The transfer to other areas of application and to serial production is currently hindered by the limited availability of polymer powders with good processability. Within this contribution a novel process route for the production of spherical polymer micron-sized particles of good flowability has been established and applied to produce polybutylene terephthalate (PBT) powders. Moreover, the applicability of the PBT powders in selective laser beam melting and the dependencies of process parameters on device properties will be outlined. First, polymer micro particles are produced by a novel wet grinding method. To improve the flowability the produced particles the particle shape is optimized by rounding in a heated downer reactor. A further improvement of flowability of the cohesive spherical PBT particles is realized by dry coating. An improvement of flowability by a factor of about 5 is achieved by subsequent rounding of the comminution product and dry-coating as proven by tensile strength measurements of the powders. The produced PBT powders were characterized with respect to their processability. Therefore thermal, rheological, optical and bulk properties were analyzed. Based on these investigations a range of processing parameters was derived. Parameter studies on thin layers, produced in a selective laser melting system, were conducted. Hence appropriate parameters for processing the PBT powders by laser beam melting, like building chamber temperature, scan speed and laser power have been identified.

A novel process for production of spherical PBT powders and their processing behavior during laser beam melting

International Nuclear Information System (INIS)

Schmidt, Jochen; Sachs, Marius; Fanselow, Stephanie; Wirth, Karl-Ernst; Peukert, Wolfgang; Zhao, Meng; Wudy, Katrin; Drexler, Maximilian; Drummer, Dietmar

2016-01-01

Additive manufacturing processes like laser beam melting of polymers are established for production of prototypes and individualized parts. The transfer to other areas of application and to serial production is currently hindered by the limited availability of polymer powders with good processability. Within this contribution a novel process route for the production of spherical polymer micron-sized particles of good flowability has been established and applied to produce polybutylene terephthalate (PBT) powders. Moreover, the applicability of the PBT powders in selective laser beam melting and the dependencies of process parameters on device properties will be outlined. First, polymer micro particles are produced by a novel wet grinding method. To improve the flowability the produced particles the particle shape is optimized by rounding in a heated downer reactor. A further improvement of flowability of the cohesive spherical PBT particles is realized by dry coating. An improvement of flowability by a factor of about 5 is achieved by subsequent rounding of the comminution product and dry-coating as proven by tensile strength measurements of the powders. The produced PBT powders were characterized with respect to their processability. Therefore thermal, rheological, optical and bulk properties were analyzed. Based on these investigations a range of processing parameters was derived. Parameter studies on thin layers, produced in a selective laser melting system, were conducted. Hence appropriate parameters for processing the PBT powders by laser beam melting, like building chamber temperature, scan speed and laser power have been identified.

Natural rubber: leather composites

Directory of Open Access Journals (Sweden)

K. Ravichandran

2005-06-01

Full Text Available Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have been discussed. Use of chrome leather particles has been found to improve the consumption of scrap rubber powder in natural rubber formulations. Polymer composites based on leather wastes as fillers are reported to be useful for many applications such as in construction materials, automobile interior moldings, heat and sound insulating boards, shoe soles, flooring materials and moldings with good anti-static properties, air permeability and good appearances.

Rubber

Science.gov (United States)

Graves, D. F.

The word "rubber" immediately brings to mind materials that are highly flexible and will snap back to their original shape after being stretched. In this chapter a variety of materials are discussed that possess this odd characteristics. There will also be a discussion on the mechanism of this "elastic retractive force." Originally, rubber meant the gum collected from a tree growing in Brazil. The term "rubber" was coined for this material by the English chemist Joseph Priestley, who noted that it was effective for removing pencil marks from paper. Today, in addition to Priestley's natural product, many synthetic materials are made that possess these characteristics and many other properties. The common features of these materials are that they are made up of long-chain molecules that are amorphous (not crystalline), and the chains are above their glass transition temperature at room temperature.

Melt-processed LRE-Ba-Cu-O superconductors and prospects for their applications

International Nuclear Information System (INIS)

Yoo, S.I.; Fujimoto, H.; Sakai, N.; Murakami, M.

1997-01-01

We have recently found that control of the oxygen partial pressure (PO 2 ) during melt processing, named the oxygen-controlled melt-growth (OCMG) process, is critical for obtaining a high superconducting transition temperature (T c ) in the light rare earth (LRE)-Ba-Cu-O (LREBCO) superconductors particularly for Nd, Sm and Eu. Further, compared to a good melt-processed Y-Ba-Cu-O (YBCO) bulk superconductor, LREBCO bulks exhibit larger critical current density (J c ) in high magnetic field and a much improved irreversibility field (H irr ) at 77 K, implying that more effective flux pinning can be realized in a commercially feasible way. In this paper, properties and characteristic flux pinning of OCMG-processed LREBCO (LRE: Nd,Sm,Eu) superconductors are described on the basis of our study during the last several years. We also present the prospects for bulk-type applications, such as the magnetic bearings, flywheels and magnetically levitated (MAGLEV) trains. (orig.)

Heat and mass transfer in semiconductor melts during single-crystal growth processes

Science.gov (United States)

Kakimoto, Koichi

1995-03-01

The quality of large semiconductor crystals grown from melts is significantly affected by the heat and mass transfer in the melts. The current understanding of the phenomena, especially melt convection, is reviewed starting from the results of visualization using model fluids or silicon melt, and continuing to the detailed numerical calculations needed for quantitative modeling of processing with solidification. The characteristics of silicon flows are also reviewed by focusing on the Coriolis force in the rotating melt. Descriptions of flow instabilities are included that show the level of understanding of melt convection with a low Prandtl number. Based on hydrodynamics, the origin of the silicon flow structure is reviewed, and it is discussed whether silicon flow is completely turbulent or has an ordered structure. The phase transition from axisymmetric to nonaxisymmetric flow is discussed using different geometries. Additionally, surface-tension-driven flow is reviewed for Czochralski crystal growth systems.

High-density Bi-Pb-Sr-Ca-Cu-O superconductor prepared by rapid thermal melt processing

Science.gov (United States)

Moon, B. M.; Lalevic, B.; Kear, B. H.; McCandlish, L. E.; Safari, A.; Meskoob, M.

1989-10-01

A high quality, dense Bi-Pb-Sr-Ca-Cu-O superconductor has been successfully synthesized by rapid thermal melt processing. Conventionally sintered pellets were melted at 1200 °C, cooled rapidly, and then annealed. As-melted samples exhibited semiconductor behavior, which upon annealing became superconducting at 115 K [Tc(zero)=105 K]. A detailed study of various processing techniques has been carried out.

A comparative study of natural rubber modified with ground tire rubber of truck

OpenAIRE

Binti Haridan, Ili Liyana

2016-01-01

The recycling of waste rubber has considerable significance in term of environmental protection and energy conservation. Considering that most of the relevant literature is concerned with tire recycling, the aim of this work was to develop and characterize the elastomeric samples of natural rubber (NR) composites filled with ground tire rubber of truck (GTR) devulcanized by microwave (DGTR). The tire rubber was ground under ambient conditions and subjected to microwave exposure for 3, 5 and ...

Radiation cured silicone rubber articles

International Nuclear Information System (INIS)

DuPont, J.G.; Goodwin, P.A.

1984-01-01

A process for making radiation cured silicone rubber articles is disclosed wherein a hydroxyl-terminated polysilaxane having a molecular weight from about 50,000 to about 2,000,000, optionally modified by mixing with up to 85% of an end-stopped silicone rubber, is mixed with from about 10 to about 70 parts per hundred of rubber of a finely divided silica filler with a particle size in the reinforcing range and other inert fillers as determined by desired final properties; the composition so prepared is formed into the desired shape at room temperature; the article so formed is precured to improve the mechanical properties of the material with which it is made by exposure to ammonia gas, ammonium hydroxide, or to the vapors or solutions of a volatile amine at room temperature; and the precured article is irradiated with high energy electrons or gamma radiation to effect a permanent cure of the material from which the article is formed

Devulcanization of Waste Tire Rubber Using Amine Based Solvents and Ultrasonic Energy

Directory of Open Access Journals (Sweden)

Walvekar Rashmi

2018-01-01

Full Text Available This research project focuses on an alternative pathway of devulcanizing waste tire rubber by using amine based chemicals. Waste tire rubbers are known to be as toxic, non-degradable material due to their vulcanized crosslink carbon structure, and disposing of such waste could impose hazardous impacts on the environment. The current rubber recycling methods that are practiced today are rather uneconomical, non-environmentally friendly, and also producing recycled rubber with low quality due to the alteration in the main polymeric chains of waste rubber. This project aims to answer the question of whether the usage of amine can produce high quality rubber, where the properties of recycled rubber is almost the same as new/virgin rubber. With known potential of amine, it is a challenge for the chemical to selectively cleave the sulfur bonds without affecting the main carbon backbone chain in the rubber structure and diminishing much of the rubber properties. To study this research, amine-treated rubber must undergo devulcanisation process by applying heat and sonication energy. Then, the properties of the amine-treated rubber were determined through a set of characterization tests and analysis which are: gel content test to determine the weight of rubber before and after devulcanization, the thermogravimetric analysis (TGA to determine the thermal degradation and stability of rubber, and Fourier Transform Infrared Spectroscopy (FTIR to determine any structural change of the rubber. In this research so far, the first two preliminary analysis tests have been performed. The gel content test has shown that tertiary amine samples possessed a lower gel content (% of (77 – 63 %, compared to primary amine samples (falls within the range of 80%, as well as the TGA test in which tertiary amine samples degrade faster than primary amine samples (suggesting a higher degree of rubber structure breakdown. For each type of amine, the concertation of amine did

Application of gamma irradiation for incorporation of rubber powder in the formulations of EPDM and natural rubber; Aplicacao da radiacao gama para incorporacao do po de borracha em formulacoes de borracha natural e EPDM

Energy Technology Data Exchange (ETDEWEB)

Kiyan, Ludmila Y.P.; Parra, Duclerc Fernandes; Lugao, Ademar Benevolo, E-mail: ludmilapozzo@gmail.com [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP/CQMA), Sao Paulo, SP (Brazil). Centro de Quimica e Meio Ambiente

2013-07-01

The objective of this work was to study the behavior of the recycling of rubber burrs in form of powder, of the rubber industry from EPDM rubber powder and natural rubber with SBR. The rubber powder was irradiated and reused in rubber artifacts formulations for classical vulcanization. The processed material was irradiated using a {sup 60}Co source in doses of 50, 100, 150 and 200 kGy and a dose rate of 5 kGy s-1 at room temperature. The radiation created devulcanization active sites for subsequent integration of the material (rubber powder) in formulations of commercial use. The processes were compared and their products characterized by analytical methods of the physical properties such as strength and elongation. Satisfactory results were found, noting a major spin-off of EPDM chain demonstrated by increased elongation.

Natural Rubber Modification For Upper Layer Of Rubberized Asphalt Paving Block AS Shock Absorber

OpenAIRE

Nasruddin, Nasruddin

2017-01-01

The research of rubber compounding modification for upper layer of rubberized asphalt paving block as shock absorber using natural rubber, styrene butadiene rubber (SBR) as synthetic rubber, fly ash as filler and also vegetable oil as plasticizer has been conducted. The research design was varying the filler Si-69, fly ash and palm oil. The five formulas A, B, C, D, and E designed by varying the amount of Si-69 (48.5; 50.75; 53.00; 55.25; and 57.50) phr; coal fly ash (4.75, 7.00, 9.25, 11.50 ...

How mechanical behavior of glassy polymers enables us to characterize melt deformation: elastic yielding in glassy state after melt stretching?

Science.gov (United States)

Wang, Shi-Qing; Zhao, Zhichen; Tsige, Mesfin; Zheng, Yexin

Fast melt deformation well above the glass transition temperature Tg is known to produce elastic stress in an entangled polymer due to the chain entropy loss at the length scale of the network mesh size. Here chains of high molecular weight are assumed to form an entanglement network so that such a polymer behaves transiently like vulcanized rubber capable of affine deformation. We consider quenching a melt-deformed glassy polymer to well below Tg to preserve the elastic stress. Upon heating such a sample to Tg, the sample can return to the shape it took before melt deformation. This is the basic principle behind the design of all polymer-based shape-memory materials. This work presents intriguing evidence based on both experiment and computer simulation that the chain network, deformed well above Tg, can drive the glassy polymer to undergo elastic yielding. Our experimental systems include polystyrene, poly(methyl methacrylate) and polycarbonate; the molecular dynamics simulation is based on Kremer-Grest bead-spring model. National Science Foundation (DMR-1444859 and DMR-1609977).

Fundamental studies on dynamic wear behavior of SBR rubber compounds modified by SBR rubber powder

OpenAIRE

Euchler, Eric; Heinrich, Gert; Michael, Hannes; Gehde, Michael; Stocek, Radek; Kratina, Ondrej; Kipscholl, Reinhold; Bunzel, Jörg-Michael; Saal, Wolfgang

2016-01-01

The aim of this study is focused on the experimental investigation of dynamic wear behavior of carbon black filled rubber compounds comprising pristine styrene butadiene rubber (SBR) together with incorporated SBR ground rubber (rubber powder). We also analyzed and described quantitatively the service conditions of some dynamically loaded rubber products, which are liable to wear (e.g. conveyor belts, tires). Beside the well-known standard test method to characterize wear resistance at steady...

An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization.

Science.gov (United States)

Drescher, Philipp; Sarhan, Mohamed; Seitz, Hermann

2016-12-01

Selective electron beam melting (SEBM) is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

Melt-processing method for radioactive solid wastes

International Nuclear Information System (INIS)

Kobayashi, Hiroaki

1998-01-01

Radioactive solid wastes are charged into a water-cooled type cold crucible induction melting furnace disposed in high frequency coils, and high frequency currents are supplied to high frequency coils which surround the melting furnace to melt the solid wastes by induction-heating. In this case, heat plasmas are jetted from above the solid wastes to the solid wastes to conduct initial heating to melt a portion of the solid wastes. Then, high frequency currents are supplied to the high frequency coils to conduct induction heating. According to this method, even when waste components of various kinds of materials are mixed, a portion of the solid wastes in the induction melting furnace can be melted by the initial heating by jetting heat plasmas irrespective of the kinds and the electroconductivity of the materials of the solid wastes. With such procedures, entire solid wastes in the furnace can be formed into a molten state uniformly and rapidly. (T.M.)

Ground tire rubber as a stabilizer for subgrade soils : [summary].

Science.gov (United States)

2014-05-01

Over 250 million scrap tires are generated : annually in the U.S. Historically, a significant : portion of these tires have been processed into : finely ground tire rubber (GTR), or crumb rubber, : for use as an additive in hot mix asphalt (HMA) : pa...

The rubber tree genome reveals new insights into rubber production and species adaptation

OpenAIRE

Tang, Chaorong; Yang, Meng; Fang, Yongjun; Luo, Yingfeng; Gao, Shenghan; Xiao, Xiaohu; An, Zewei; Zhou, Binhui; Zhang, Bing; Tan, Xinyu; Yeang, Hoong Yeet; Qin, Yunxia; Yang, Jianghua; Lin, Qiang; Mei, Hailiang

2016-01-01

The Para rubber tree (Hevea brasiliensis) is an economically important tropical tree species that produces natural rubber, an essential industrial raw material. Here we present a high-quality genome assembly of this species (1.37 Gb, scaffold N50 = 1.28 Mb) that covers 93.8% of the genome (1.47 Gb) and harbours 43,792 predicted protein-coding genes. A striking expansion of the REF/SRPP (rubber elongation factor/small rubber particle protein) gene family and its divergence into several laticif...

Radiation-induced deterioration of natural rubber and isoprene rubber vulcanizates

International Nuclear Information System (INIS)

Kohjiya, Shinzo; Matsumura, Yasushige; Yamashita, Shinzo; Matsuyama, Tomochika; Yamaoka, Hitoshi.

1984-01-01

Natural rubber (NR) and isoprene rubber (IR) were cured by sulfur and accelerator to give rubber vulcanizates. Both vulcanizates were subject to solvent extraction to purify them, followed by the γ-ray irradiation in air at room temperature. The deterioration by γ-ray (0-20 Mrad) was investigated by the changes of tensile properties, hardness, swelling, and ATR-IR spectra. The tensile strength decreased much by a few Mrad irradiation, which is elucidated due to the difficulty of stretch-induced crystallization of polyisoprene after the irradiation. Modulus at 50 % elongation, network-chain density, and hardness did not show significant variation with the γ-ray dose. These irradiation results suggest both degradation and crosslinking occur comparably in the rubber vulcanizates and the regularity of polyisoprene chains may be somewhat randomized to prevent them from crystallizing on stretching. (author)

Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

International Nuclear Information System (INIS)

Dessouki, A.M.; Taher, N.H.; El-Nahas, H.H.

1996-01-01

The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the ζ potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs

Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

Energy Technology Data Exchange (ETDEWEB)

Dessouki, A M; Taher, N H; El-Nahas, H H [National Center for Radiation Research and Technology, Atomic Energy Athority, Cairo (Egypt)

1996-03-01

The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the {zeta} potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs.

Influence of Plasma Treatments on the Frictional Performance of Rubbers

NARCIS (Netherlands)

Wolthuizen, D.J.; Martinez-Martinez, D.; Pei, Y.T.; Hosson, J.Th.M. De

The frictional performance of several rubbers after pulsed-DC plasma treatments has been examined. In all cases, the treated rubbers showed better performance than the corresponding untreated ones. Stronger treatments, in terms of longer process time and/or higher substrate bias voltage, led to

Rubber Reclamation

Science.gov (United States)

Williams, Kathryn R.

2007-01-01

The safety and health hazards related to recycling of used rubber, due to the scarcity and high price of virgin rubber are reported. Various threats like stagnant water pools trapped in tires leading to diseases and ignited tires, which become very difficult to extinguish and generating smoke that is extremely detrimental to the environment, have…

Modern electrochemical processes and technologies in ionic melts

Directory of Open Access Journals (Sweden)

Omelchuk A.

2003-01-01

Full Text Available An analysis of the known methods for the electrochemical purification of non-ferrous metals in ionic melts is presented. A comparative estimation of the results of the electrochemical purification of non-ferrous metals by different methods has been performed. The main regularities of the electrochemical behavior of non-ferrous metals in conventional and electrode micro-spacing electrolysis are presented. It has been found that when electrolyzing some metals, e. g. bismuth, gallium, there is either no mass exchange between the electrodes, or it occurs under filtration conditions. It has been shown that the electrode micro-spacing processes provide a high quality of non-ferrous metals purification at low specific consumption of electric power and reagents. The use of bipolar electrodes and β-alumina diaphragms hinders the transfer of metallic impurities from the anode to the cathode. The effects revealed were used to develop new processes for the separation of non-ferrous metal alloys in ionic melts; most of them have been put into practice in non-ferrous metallurgy.

Interfacial interaction between the epoxidized natural rubber and silica in natural rubber/silica composites

Energy Technology Data Exchange (ETDEWEB)

Xu, Tiwen [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Jia, Zhixin, E-mail: zxjia@scut.edu.cn [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Luo, Yuanfang; Jia, Demin [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Peng, Zheng [Agricultural Product Processing Research Institute, Chinese Academy of Tropical Agriculture Sciences, Zhanjiang 524001 (China)

2015-02-15

Highlights: • Substantiate the ring open reaction between Si-OH of silica and epoxy groups of ENR. • ENR can act as a bridge between NR and silica to enhance the interfacial interaction. • As a modifier, ENR gets the potential to be used in the tread of green tire for improving the wet skid resistance apparently. - Abstract: The epoxidized natural rubber (ENR) as an interfacial modifier was used to improve the mechanical and dynamical mechanical properties of NR/silica composites. In order to reveal the interaction mechanism between ENR and silica, the ENR/Silica model compound was prepared by using an open mill and the interfacial interaction of ENR with silica was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), X-ray diffraction (XRD) and stress–strain testing. The results indicated that the ring-opening reaction occurs between the epoxy groups of ENR chains and Si-OH groups on the silica surfaces and the covalent bonds are formed between two phases, which can improve the dispersion of silica in the rubber matrix and enhance the interfacial combination between rubber and silica. The ring-opening reaction occurs not only in vulcanization process but also in mixing process, meanwhile, the latter seems to be more important due to the simultaneous effects of mechanical force and temperature.

Characterization of the melting process of PTFE using positron annihilation spectroscopy

International Nuclear Information System (INIS)

Honda, Y; Nishijima, S

2015-01-01

Poly(tetrafluoroethylene) (PTFE) is a semi-crystalline polymer and the lifetime of ortho-positronium(o-Ps) is known to be able to be separated into two components due to annihilation in the crystal region and in the amorphous region. The melting process of PTFE was investigated using positron annihilation spectroscopy and X-ray diffraction. The results indicated that volume expansion with an increase of temperature is dominantly due to the expansion of the amorphous region and a Ps bubble is formed at melting in both regions. The o-Ps relating to the crystal region definitely remains on the surface of crystal at the time of annihilation. The production of lower energy electrons at melting was deduced by the analysis of the Doppler broadened annihilation photopeak, and the increase in the number of such electrons was found to have great influence on the formation of the o-Ps and annihilation processes of positron and o-Ps. (paper)

Microstructure and associated properties of YBa2Cu3Ox superconductors prepared by melt-processing techniques

International Nuclear Information System (INIS)

Balachandran, U.; Zhong, W.; Youngdahl, C.A.; Poeppel, R.B.

1993-03-01

From the standpoint of applications, melt-processed bulk YBa 2 Cu 3 O x (YBCO) superconductors are of considerable interest. We have studied the microstructure and levitation force of melt-processed YBCO, YBCO plus Y 2 BaCuO 5 , and YBCO plus Pt samples. Large single crystalline samples, grown using a seeding technique, were also studied. The levitation force is highest in melt-processed samples made by the seeding technique. 6 figs, 24 refs

Quality assurance during fabrication of high-damping rubber isolation bearings

Energy Technology Data Exchange (ETDEWEB)

Way, D.; Greaves, W.C. [Base Isolation Consultants, Inc., San Francisco, CA (United States)

1995-12-01

Successful implementation of a high-damping rubber (HDR) base isolation project requires the application of Quality Assurance/Quality Control (QA/QC) methodology through all phases of the bearing fabrication process. HDR base isolation bearings must be fabricated with uniform physical characteristics while being produced in large quantities. To satisfy this requirement, manufacturing processes must be controlled. Prototype tests that include dynamic testing of small samples of rubber are necessary. Stringent full scale bearing testing must be carried out prior to beginning production, during which manufacturing is strictly regulated by small rubber sample and production bearing testing. All such activities should be supervised and continuously inspected by independent and experienced QA/QC personnel.

Influence of melt mixer on injection molding of thermoset elastomers

Science.gov (United States)

Rochman, Arif; Zahra, Keith

2016-10-01

One of the drawbacks in injection molding is that the plasticizing screw is short such that polymers having high concentrations of additives, such as thermoset elastomers, might not mix homogeneously within the short period of time during the plasticizing stage. In this study, various melt mixers inside the nozzle chamber, together forming a mixing nozzle, were developed. Three different materials were investigated, namely nitrile butadiene rubber (NBR), ethylene propylene-diene monomer (EPDM) and fluorocarbon (FKM). The use of these melt mixers resulted in better homogeneity and properties of the molded parts despite a curing time reduction of 10 s. This was due to the increase in mixing and shearing introduced a higher rate of crosslinking formation in the molded parts.

An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization

Directory of Open Access Journals (Sweden)

Philipp Drescher

2016-12-01

Full Text Available Selective electron beam melting (SEBM is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

Utilization of surface-treated rubber particles from waste tires

Energy Technology Data Exchange (ETDEWEB)

Smith, F.G. [Argonne National Lab., IL (United States). Energy Systems Div.]|[Environmental Technologies Alternatives, Inc., Lima, OH (United States)

1994-12-01

During a 12-month program, the author successfully demonstrated commercial applications for surface-treated rubber particles in two major markets: footwear (shoe soles and components) and urethane-foam carpet underlay (padding). In these markets, he has clearly demonstrated the ease of using R-4080 and R-4030 surface-treated rubber particles in existing manufacturing plants and processes and have shown that the material meets or exceeds existing standards for performance, quality, and cost-effectiveness. To produce R-4080 and R-4030, vulcanized rubber, whole-tire material is finely ground to particles of nominal 80 and mesh size respectively. Surface treatment is achieved by reacting these rubber particles with chlorine gas. In this report, the author describes the actual test and evaluations of the participant companies, and identifies other potential end uses.

Rubber friction on road surfaces: Experiment and theory for low sliding speeds

Energy Technology Data Exchange (ETDEWEB)

Lorenz, B.; Persson, B. N. J. [PGI, FZ Jülich, 52425 Jülich (Germany); Oh, Y. R.; Nam, S. K.; Jeon, S. H. [Hankook Tire Co. LTD., 112 Gajeongbuk-ro, Yuseong-gu, Daejeon 305-725 (Korea, Republic of)

2015-05-21

We study rubber friction for tire tread compounds on asphalt road surfaces. The road surface topographies are measured using a stylus instrument and atomic force microscopy, and the surface roughness power spectra are calculated. The rubber viscoelastic modulus mastercurves are obtained from dynamic mechanical analysis measurements and the large-strain effective modulus is obtained from strain sweep data. The rubber friction is measured at different temperatures and sliding velocities, and is compared to the calculated data obtained using the Persson contact mechanics theory. We conclude that in addition to the viscoelastic deformations of the rubber surface by the road asperities, there is an important contribution to the rubber friction from shear processes in the area of contact. The analysis shows that the latter contribution may arise from rubber molecules (or patches of rubber) undergoing bonding-stretching-debonding cycles as discussed in a classic paper by Schallamach.

Challenges in Laser Sintering of Melt-Processable Thermoset Imide Resin

Science.gov (United States)

Chuang, Kathy C.; Gornet, Timothy; Koerner, Hilmar

2016-01-01

Polymer Laser Sintering (LS) is an additive manufacturing technique that builds 3D models layer by layer using a laser to selectively melt cross sections in powdered polymeric materials, following sequential slices of the CAD model. LS generally uses thermoplastic polymeric powders, such as polyamides (i.e. Nylon), and the resultant 3D objects are often weaker in their strength compared to traditionally processed materials, due to the lack of polymer inter-chain connection in the z-direction. The objective of this project is to investigate the possibility of printing a melt-processable RTM370 imide resin powder terminated with reactive phenylethynyl groups by LS, followed by a postcure in order to promote additional crosslinking to achieve higher temperature (250-300 C) capability. A preliminary study to build tensile specimens by LS and the corresponding DSC and rheology study of RTM370 during LS process is presented.

Future energy-efficient and low-emissions glass melting processes

NARCIS (Netherlands)

Beerkens, R.G.C.; Limpt, J.A.C. van; Lankhorst, A.M.; Santen, P.J. van

2012-01-01

All over the world, there is an increasing drive to develop new technologies or concepts for industrial glass melting furnaces, with the main aim to increase the energy efficiency, tabilize production and reduce emissions. The application of new process sensors, improved furnace design, intelligent

Modeling and Experimental Validation of the Electron Beam Selective Melting Process

Directory of Open Access Journals (Sweden)

Wentao Yan

2017-10-01

Full Text Available Electron beam selective melting (EBSM is a promising additive manufacturing (AM technology. The EBSM process consists of three major procedures: ① spreading a powder layer, ② preheating to slightly sinter the powder, and ③ selectively melting the powder bed. The highly transient multi-physics phenomena involved in these procedures pose a significant challenge for in situ experimental observation and measurement. To advance the understanding of the physical mechanisms in each procedure, we leverage high-fidelity modeling and post-process experiments. The models resemble the actual fabrication procedures, including ① a powder-spreading model using the discrete element method (DEM, ② a phase field (PF model of powder sintering (solid-state sintering, and ③ a powder-melting (liquid-state sintering model using the finite volume method (FVM. Comprehensive insights into all the major procedures are provided, which have rarely been reported. Preliminary simulation results (including powder particle packing within the powder bed, sintering neck formation between particles, and single-track defects agree qualitatively with experiments, demonstrating the ability to understand the mechanisms and to guide the design and optimization of the experimental setup and manufacturing process.

Multiseeding with (100)/(100) Grain Junctions in Top Seeded Melt Growth Processed YBCO Superconductors

Energy Technology Data Exchange (ETDEWEB)

Kim, C.J.; Gee, Y.A.; Hong, G.W. [Korea Atomic Energy Research Institute, Taejon (Korea); Kim, H.J.; Joo, J.H. [Sungkyunkwan University, Suwon (Korea); Han, S.C.; Han, Y.H.; Sung, T.H.; Kim, S.J. [Korea Electric Power Research Institute, Taejon (Korea)

2000-06-01

Multiseeding with (100)/(100) grain junctions of top-seeded melt growth (TSMG) processed YBCO superconductors was studied. Multiple seeding shortened the processing time for the fabrication of TSMG-processed YBCO superconductors. The relationship among the number of seeds, the levitation forces and the trapped magnetic fields of the TSMG-processed YBCO samples is reported. The characteristic of the (100)/(100) grain junction is discussed in terms of a wetting angle of a melt. (author). 25 refs., 7 figs.

Melt-spun polylactic acid fibers: effect of cellulose nanowhiskers on processing and properties

CSIR Research Space (South Africa)

John, MJ

2012-04-01

Full Text Available Bio-based continuous fibers were processed from polylactic acid (PLA) and cellulose nanowhiskers (CNWs) by melt spinning. Melt compounding of master batches of PLA with 10 wt % CNWs and pure PLA was carried out using a twin-screw extruder in which...

In-can melting process and equipment development from 1974 to 1978

International Nuclear Information System (INIS)

Blair, H.T.

1979-08-01

Both the defense HLLW stores in tanks presently and the HLLW from proposed reprocessing of commercial LWR fuel can be vitrified as borosilicate glass in containers made of 300-series stainless steel by the ICM (in-can melting) process. Melting rates of 50 kg/h in 12-in.-dia cans and 117 kg/h in 28-in.-dia cans can be achieved in the ICM by using the rising-level charging method and internal heat-transfer plate assemblies in the cans. The ICM process can be monitored and remotely controlled without the aid of instrumentation attached to the waste can. The ICM process is compatible with both heated-wall spray calciners and fluidized-bed calciners. The ICM process causes residual tensile stresses as high as the yield strength in vitrified product containers made of 300-series stainless steel. Spall due to oxidation of the exterior of the can during an ICM process can be prevented by using an inert cover gas, by putting a protective coating on the can surface, or by using an oxidation-resistant alloy. Processing problems are minimized and product quality is improved when the complete can is located inside the furnace chamber by setting it on the hearth. A maximum of 24 kW and an average of 15 kW is required per 15-in.-high furnace zone to melt waste borosilicate glass at a rate of 117 kg/h in a 28-in.-dia ICM

Multilayer graphene rubber nanocomposites

Science.gov (United States)

Schartel, Bernhard; Frasca, Daniele; Schulze, Dietmar; Wachtendorf, Volker; Krafft, Bernd; Morys, Michael; Böhning, Martin; Rybak, Thomas

2016-05-01

Multilayer Graphene (MLG), a nanoparticle with a specific surface of BET = 250 m2/g and thus made of only approximately 10 graphene sheets, is proposed as a nanofiller for rubbers. When homogenously dispersed, it works at low loadings enabling the replacement of carbon black (CB), increase in efficiency, or reduction in filler concentration. Actually the appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing and mechanical properties of different rubbers, as shown for Chlorine-Isobutylene-Isoprene Rubber (CIIR), Nitrile-Butadiene Rubber (NBR), Natural Rubber (NR), and Styrene-Butadiene Rubber (SBR). A mere 3 phr of MLG tripled the Young's modulus of CIIR, an effect equivalent to 20 phr of carbon black. Similar equivalents are observed for MLG/CB mixtures. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards fire behavior. The later shown by the reduction in heat release rate in the cone calorimeter. The higher the nanofiller concentration is (3 phr, 5 phr, and 10 phr was investigated), the greater the improvement in the properties of the nanocomposites. Moreover, the MLG nanocomposites improve stability of mechanical properties against weathering. An increase in UV-absorption as well as a pronounced radical scavenging are proposed and were proved experimentally. To sum up, MLG is interesting as a multifunctional nanofiller and seems to be quite ready for rubber development.

Melt-spin processing of YBa2Cu3O7-x

International Nuclear Information System (INIS)

Folkerts, T.J.; Kramer, M.J.; McCallum, R.W.; Iowa State Univ. of Science and Technology, Ames, IA

1991-01-01

We introduce a novel containerless melt-spin processing technique for YBa 2 Cu 3 O 7-x using prereacted oxide powders which are rapidly melted and subsequentially quenched in a controlled atmosphere. This results in flakes with typical dimensions of 3000x150x15 μm 3 . Powder XRD indicates that all samples contain Y 2 O 3 , but that the Ba--Cu--O phases present depend on the processing parameters. SEM and TEM studies show these phases are finely dispersed: the typical grain size for Y 2 O 3 is 1--2 μm, and for the Ba--Cu--O phases it is <0.5 μm

Use of Ultrasound in Reconditioning by Welding of Tools Used in the Process of Regenerating Rubber.

Science.gov (United States)

Dobrotă, Dan; Petrescu, Valentin

2018-02-10

Addressing the problem of reconditioning large parts is of particular importance, due to their value and to the fact that the technologies for their reconditioning are very complex. The tools used to refine regenerated rubber which measure 660 mm in diameter and 2130 mm in length suffer from a rather fast dimensional wear. Within this research, the authors looked for a welding reconditioning procedure that would allow a very good adhesion between the deposited material layer and the base material. In this regard, the MAG (Metal Active Gas) welding process was used, but the ultrasonic activation of the welding process was also considered. Thus, the wire used for welding was activated considering a variation of the frequency of ultrasounds in the range f = 18-22 kHz respectively of the oscillation amplitude A = 30-60 μm. Under these conditions it was found that the presence of ultrasonic waves during the welding cladding process results in uniform deposition of hard carbons at the grain boundary and in the elimination of any existing oxides on the deposition surface, but at the same time increases the adhesion between the base material and the additional material, all of which positively influence the wear and corrosion resistance of the tools used to refine the regenerated rubber.

Advances in rubber/halloysite nanotubes nanocomposites.

Science.gov (United States)

Jia, Zhixin; Guo, Baochun; Jia, Demin

2014-02-01

The research advances in rubber/halloysite nanotubes (rubber/HNTs) nanocomposites are reviewed. HNTs are environmentally-friendly natural nanomaterials, which could be used to prepare the rubber-based nanocomposites with high performance and low cost. Unmodified HNTs could be adopted to prepare the rubber/HNTs composites with improved mechanical properties, however, the rubber/HNTs nanocomposites with fine morphology and excellent properties were chiefly prepared with various modifiers by in situ mixing method. A series of rubber/HNTs nanocomposites containing several rubbers (SBR, NR, xSBR, NBR, PU) and different modifiers (ENR, RH, Si69, SA, MAA, ILs) have been investigated. The results showed that all the rubber/HNTs nanocomposites achieved strong interfacial interaction via interfacial covalent bonds, hydrogen bonds or multiple interactions, realized significantly improved dispersion of HNTs at nanoscale and exhibited excellent mechanical performances and other properties.

Electrospinning of PVC with natural rubber

Science.gov (United States)

Othman, Muhammad Hariz; Mohamed, Mahathir; Abdullah, Ibrahim

2013-11-01

Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber's mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

Electrospinning of PVC with natural rubber

International Nuclear Information System (INIS)

Othman, Muhammad Hariz; Abdullah, Ibrahim; Mohamed, Mahathir

2013-01-01

Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber

Electrospinning of PVC with natural rubber

Energy Technology Data Exchange (ETDEWEB)

Othman, Muhammad Hariz; Abdullah, Ibrahim [Department of Chemistry, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Mohamed, Mahathir [Radiation Processing Technology Division (BTS), Malaysian Nuclear Agency, Bangi, 43000, Kajang (Malaysia)

2013-11-27

Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

Degradation of blending vulcanized natural rubber and nitril rubber (NR/NBR) by dimethyl ether through variation of elastomer ratio

Science.gov (United States)

Saputra, A. H.; Juneva, S.; Sari, T. I.; Cifriadi, A.

2018-04-01

Dimethyl ether can cause degradation of the rubber material seal in some applications. In order to use of natural rubber in industry, research about a blending of natural rubber (NR) and nitrile rubber (NBR) to produce rubber to meet the standard seal material application were conducted. This study will observe the degradation mechanisms that occur in the blending natural rubber and nitrile rubber (NR/NBR) by dimethyl ether. Nitrile rubber types used in this study is medium quality nitrile rubber with 33% of acrylonitrile content (NBR33). The observed parameters are percent change in mass, mechanical properties and surface morphology. This study is limited to see the effect of variation vulcanized blending ratio (NR/NBR33) against to swelling. The increase of nitrile rubber (NBR33) ratio of blending rubber vulcanized can reduce the tensile strength and elongation. The best elastomer variation was obtained after comparing with the standard feasibility material of seal is rubber vulcanized blending (NR/NBR33) with ratio 40:60 NR: NBR.

Effects of Melt Processing on Evolution of Structure in PEEK

Science.gov (United States)

Georgiev, Georgi; Dai, Patrick Shuanghua; Oyebode, Elizabeth; Cebe, Peggy; Capel, Malcolm

1999-01-01

We report on the effects of melt processing temperature on structure formation in Poly(ether-ether-ketone), PEEK. Real time Small Angle X-ray Scattering, SAXS, and thermal analysis are used to follow the melting behavior after various stages of processing. Assignment of peaks to structural entities within the material, the relative perfection of the crystals, and the possibility of their reorganization, are all influenced by the melt processing history. With the advent of high intensity synchrotron sources of X-radiation, polymer scientists gain a research tool which, when used along with thermal analysis, provides additional structural information about the crystals during growth and subsequent melting. PEEK is an engineering thermoplastic polymer with a very high glass transition temperature (145 C) and crystal melting point (337 C). PEEK has been the subject of recent studies by X-ray scattering in which melt and cold crystallization were followed in real-time. X-ray scattering and thermal studies have been used to address the formation of dual endothermic response which has been variously ascribed to lamellar insertion, dual crystal populations, or melting followed by re-crystallization. Another important issue is whether all of the amorphous phase is located in interlamellar regions, or alternatively whether some is located in "pockets" away from the crystalline lamellar stacks. The interpretation of scattering from lamellar stacks varies depending upon whether such amorphous pockets are formed. Some groups believe all of the amorphous phase is interlamellar. This leads to selection of a smaller thickness for the crystals. Other groups suggest that most amorphous phase is not interlamellar, and this leads to the suggestion that the crystal thickness is larger than the amorphous layer within the stacks. To investigate these ideas, we used SAXS and Differential Scanning Calorimetry to compare results of single and dual stage melt crystallization of PEEK using a

STUDIES ON WETTABILITY OF STAINLESS STEEL 316L POWDER IN LASER MELTING PROCESS

Directory of Open Access Journals (Sweden)

KURIAN ANTONY

2014-10-01

Full Text Available Laser sintering is one of the techniques used in additive manufacturing processes. The main objective of the work is to study the effects of process parameters on wetting phenomenon and interfacial energy during laser melting of stainless steel powder. This paper reports wetting of laser melted powder particles and its use for the determination of surface energy of stainless steel powder under laser beam exposure. Process parameters such as laser power, scan speed and beam diameter are considered for study. This study also identifies the process parameters for better wettability which produces smooth surfaces.

Melt compositions and processes in the kimberlite provience of southern West Greenland

DEFF Research Database (Denmark)

Pilbeam, Llewellyn; Nielsen, Troels; Waight, Tod Earle

2011-01-01

] whilst the silica content and H2O/CO2 ratio of the bulk rocks increases towards Sisimuit [2, 3]. A common carbonatite rich end-member is implicated [2]. This is in contrast to the prevailing dogma of a continuum from carbonatite though aillikite to kimberlite with increasing melting degree [4......]. The authors have demonstrated that a process of DFC (digestion fractional crystallisation) whereby the cognate olivine crystallisation is coupled to entrained xenocrystic orthopyroxene assimilation is a key process during the formation of the Majugaa occurrence of the Manitsoq region [5]. Mass balance...... considerations are here applied to the Majuagaa bulk rock in term of the DFC mechanism obtaining an estimate of parental melt and magma composition for the Majuagaa kimberlite. We use bulk rock major and trace element geochemistry together with mineral chemistry to investigate the range of melt compositions...

Robotically enhanced rubber hand illusion.

Science.gov (United States)

Arata, Jumpei; Hattori, Masashi; Ichikawa, Shohei; Sakaguchi, Masamichi

2014-01-01

The rubber hand illusion is a well-known multisensory illusion. In brief, watching a rubber hand being stroked by a paintbrush while one's own unseen hand is synchronously stroked causes the rubber hand to be attributed to one's own body and to "feel like it's my hand." The rubber hand illusion is thought to be triggered by the synchronized tactile stimulation of both the subject's hand and the fake hand. To extend the conventional rubber hand illusion, we introduce robotic technology in the form of a master-slave telemanipulator. The developed one degree-of-freedom master-slave system consists of an exoskeleton master equipped with an optical encoder that is worn on the subject's index finger and a motor-actuated index finger on the rubber hand, which allows the subject to perform unilateral telemanipulation. The moving rubber hand illusion has been studied by several researchers in the past with mechanically connected rigs between the subject's body and the fake limb. The robotic instruments let us investigate the moving rubber hand illusion with less constraints, thus behaving closer to the classic rubber hand illusion. In addition, the temporal delay between the body and the fake limb can be precisely manipulated. The experimental results revealed that the robotic instruments significantly enhance the rubber hand illusion. The time delay is significantly correlated with the effect of the multisensory illusion, and the effect significantly decreased at time delays over 100 ms. These findings can potentially contribute to the investigations of neural mechanisms in the field of neuroscience and of master-slave systems in the field of robotics.

Structural characterization of rubber from jackfruit and euphorbia as a model of natural rubber.

Science.gov (United States)

Mekkriengkrai, Dararat; Ute, Koiichi; Swiezewska, Ewa; Chojnacki, Tadeusz; Tanaka, Yasuyuki; Sakdapipanich, Jitladda T

2004-01-01

A structural study of low molecular weight rubbers from Jackfruit (Artocarpus heterophyllus) and Painted spurge (Euphorbia heterophylla) was carried out as model compounds of natural rubber from Hevea brasiliensis. The rubber content of latex from Jackfruit was 0.4-0.7%, which is very low compared with that of 30-35% in the latex from Hevea tree. The rubber from Jackfruit latex was low molecular weight with narrow unimodal molecular weight distribution (MWD), whereas that obtained from E. heterophylla showed very broad MWD. The 1H and 13C NMR analyses showed that Jackfruit rubber consists of a dimethylallyl group and two trans-isoprene units connected to a long sequence of cis-isoprene units. The alpha-terminal group of Jackfruit rubber was presumed to be composed of a phosphate group based on the presence of 1H NMR signal at 4.08 ppm corresponding to the terminal =CH-CH2OP group.

Magnetic rubber inspection (MRI)

International Nuclear Information System (INIS)

Carro, L.

1997-01-01

Magnetic Rubber Inspection (MRI) was developed to inspect for small cracks and flaws encountered in high performance aircraft. A formula of very fine magnetic particles immersed in a room temperature curing rubber is catalysed and poured into dams (retainers) on the surface of the part to be inspected. Inducing a magnetic field then causes the particles to be drawn to discontinuities in the component under test. These indicating particles are held to the discontinuity by magnetic attraction, as the rubber cures. The solid rubber cast (Replica) is then removed and examined under a microscope for indicating lines of particle concentrations. 3 refs., 6 figs

Characterization of Hexsyn, a polyolefin rubber.

Science.gov (United States)

McMillin, C R

1987-07-01

Hexsyn is the Goodyear Tire and Rubber Company tradename for a polyolefin rubber synthesized from 1-hexene with 3-5% methylhexadiene as the source of residual double bonds for vulcanization. Under license from Goodyear, this same polymer has been manufactured by Lord Corporation for the hinge portion of finger joint prostheses using the tradename Bion. This rubber is currently licensed to the University of Akron and to the Cleveland Clinic Foundation for use in biomedical applications, and is being used primarily for biocompatible and highly fatigue resistant rubber components in ventricular assist and artificial heart systems. Results are presented from the physical, mechanical, and biological characterization of Hexsyn. Procedures are described for the synthesis, compounding, and post-molding extraction for Hexsyn. The physical testing of Hexsyn reported includes determinations of its density at 23 and 37 degrees C, initial hardness and hardness after aging in oxygen, blood, pseudoextracellular fluid and polyethylene glycol 600, typical molecular weights determined by gel permeation chromatography/low angle laser light scattering and intrinsic viscosity, thermal analyses by differential scanning calorimetry of Hexsyn gum, and vulcanized Hexsyn after exposure to blood and blood/fatigue conditions. Also reported are results of differential thermal analyses, thermomechanical analyses of virgin and annealed samples, and thermogravimetric analyses conducted in helium and in air. Dynamic mechanical analyses of Hexsyn include Clash-Berg and Rheovibron tests. Swelling was conducted to determine lot-to-lot and sheet-to-sheet variation for quality control and also a number of solvents were used so that the polymer-solvent interaction parameters could be determined. The permeability of Hexsyn to water, water vapor, and a variety of gases is reported. The permeability by contact angle measurements, refractive index, residual solvent analyses, migration of blood components

Supply of Rubber Wood Log in Malaysia

OpenAIRE

Noraida, A. W.; Abdul-Rahim, A. S.

2014-01-01

Issue on shortage of raw material for wood processing solved by discovery of rubber wood log as one of the substitutes the natural log. This paper examines the supply of rubber wood log in Malaysia. We employ ARDL Bound Approach Test and time series data from 1980 to 2010 which represented the whole Malaysia are used to achieve the established objectives. The result shown, in the long run harvested area and wages have 1% and 10% significant level respectively. While in the short run, there wa...

Comparative studies on the mechanical properties of natural rubber and natural rubber filled with multi-walled carbon nanotubes

Science.gov (United States)

Ismail, R.; Ibrahim, A.; Rusop, M.; Adnan, A.

2018-05-01

The present article compares the mechanical properties of natural rubber (NR) and carbon nanotubes (CNTs) filled natural rubber composites. Four types of nanocomposite specimens are fabricated with different MWCNT loadings: 0 wt% (pure natural rubber), 1 wt%, 3 wt%, and 5 wt%. The specimens are tested for their mechanical properties. It is observed that the tensile strength, hardness and elongation break of CNTs filled rubber composites are remarkably higher than that of raw rubber indicating the inherent reinforcing potential of CNTs. Percentage of the elongation at break of rubber CNTs composites is lower than that of raw rubber.

Modeling of heat and mass transfer processes during core melt discharge from a reactor pressure vessel

Energy Technology Data Exchange (ETDEWEB)

Dinh, T.N.; Bui, V.A.; Nourgaliev, R.R. [Royal Institute of Technology, Stockholm (Sweden)] [and others

1995-09-01

The objective of the paper is to study heat and mass transfer processes related to core melt discharge from a reactor vessel is a severe light water reactor accident. The phenomenology of the issue includes (1) melt convection in and heat transfer from the melt pool in contact with the vessel lower head wall; (2) fluid dynamics and heat transfer of the melt flow in the growing discharge hole; and (3) multi-dimensional heat conduction in the ablating lower head wall. A program of model development, validation and application is underway (i) to analyse the dominant physical mechanisms determining characteristics of the lower head ablation process; (ii) to develop and validate efficient analytic/computational methods for estimating heat and mass transfer under phase-change conditions in irregular moving-boundary domains; and (iii) to investigate numerically the melt discharge phenomena in a reactor-scale situation, and, in particular, the sensitivity of the melt discharge transient to structural differences and various in-vessel melt progression scenarios. The paper presents recent results of the analysis and model development work supporting the simulant melt-structure interaction experiments.

Toxicological evaluation of natural rubber films from vulcanized latex by the conventional process and the alternative process with ionizing radiation

International Nuclear Information System (INIS)

Campos, Vania Elisabeth

1997-01-01

The industrial vulcanization of natural rubber latex (NRL) is made all over the world by conventional process using sulphur and heat but it can be made by an alternative process using ionizing radiation. In this research the NRL was tested by 13 physical, chemical and mechanical assays which showed its good quality. It was done a preliminary study of the toxicological properties of 4 natural rubber films obtained by casting process of NRL: one non vulcanized, other vulcanized by the conventional process and two vulcanized by the alternative process. In the alternative process the films were obtained by irradiation of NRL by gamma rays from the 60 Co source at 250 kGy in the absence of sensitizer and irradiated NRL at 12 kGy in the presence of 4ph r of n-butyl acrylate / 0.2 phr of KOH. These vulcanization doses were determined from broken tensile strength. In the conventional process, sulphur vulcanized NRL was made using a classical composition. Another film was made with non vulcanized NRL. The preliminary evaluation of the toxicological properties was made from in vitro cytotoxicity and in vivo systemic toxicity assays. The LBN films vulcanized by the alternative process have less cytotoxicity than the NRL film vulcanized by the conventional process. The sensitized vulcanized films by gamma rays and non vulcanized films showed similar cytotoxicity while the vulcanized films without sensitizer showed a slight lower cytotoxicity. The non vulcanized NRL film and the NRL films vulcanized by the alternative process did not show toxic effects int he 72 hours period of the systemic toxicity assay. However the NRL film vulcanized with sulphur induced effects like allaying and motor in coordination on the animals treated with an oil extract at the fourth hour and recovering after that. The alternative process promoted lower toxic effects than conventional process because there was no toxic substances present. (author)

The Effect of Gamma Irradiation on the Mechanical Properties of vulcanized Natural Rubber and Natural Rubber-Polyethylene Blends

International Nuclear Information System (INIS)

Sudradjat Iskandar

2008-01-01

To enhance the quality of vulcanized natural rubber and natural rubber-polyethylene blends, gamma irradiation has been done. The compound of natural rubber and natural rubber-polyethylene blends made by using roll mill machine. The mixed materials were antioxidant, anti ozon, plasticizer and vulcanisator. The natural rubber and natural rubber-polyethylene blends compound were vulcanizer and made a slab (film of sample) using hot and could press machine. The slabs produced were then gamma irradiated at irradiation dose of 75, 150 and 300 kGy. Before and after irradiation, the slab were characterized using strograph R1 machine. The results showed that the modulus 300 and hardness of vulcanized natural rubber and natural rubber-polyethylene blends were increasing; the tensile strength and tear strength were increasing to maximum level then decreasing with gamma irradiation, while the elongation at break was decreasing. The maximum tensile strength of vulcanized natural rubber and natural rubber-polyethylene blends were found at irradiation dose of 75 kGy. At the irradiation dose of 75 kGy, the tensile strength of vulcanized natural rubber increased from 17.6 MN/m 2 to 21.2 MN/m 2 , while the tensile strength of vulcanized natural rubber-polyethylene blends increased slightly from 18.7 MN/m 2 to 19.4 MN/m 2 . (author)

Onset of frictional sliding of rubber-glass contact under dry and lubricated conditions.

Science.gov (United States)

Tuononen, Ari J

2016-06-13

Rubber friction is critical in many applications ranging from automotive tyres to cylinder seals. The process where a static rubber sample transitions to frictional sliding is particularly poorly understood. The experimental and simulation results in this paper show a completely different detachment process from the static situation to sliding motion under dry and lubricated conditions. The results underline the contribution of the rubber bulk properties to the static friction force. In fact, simple Amontons' law is sufficient as a local friction law to produce the correct detachment pattern when the rubber material and loading conditions are modelled properly. Simulations show that micro-sliding due to vertical loading can release initial shear stresses and lead to a high static/dynamic friction coefficient ratio, as observed in the measurements.

Vulcanization of Rubber

Indian Academy of Sciences (India)

Temperature 140 -180°C. Sulfur. 2-3 parts per. 100 parts of rubber (phr). Accelerator 0.5-1.0 phr. ZnO ... out an experiment, he spilt a mixture of rubber and sulfur with other ingredients on a hot .... both carbon-sulfur and sulfur-nitrogen bonds -.

Development of melting and casting process for Nb-Al intermetallic compounds and mechanical properties

International Nuclear Information System (INIS)

Kamata, Kinya; Degawa, Toru; Nagashima, Yoshinori

1993-01-01

The shaping methods of Nb-Al intermetallic compounds, especially melting and casting, have considerably different characteristics as compared with those for other metals and alloys. The authors have investigated melting and casting processes for Nb-Al compounds to develop precision casting processes for these intermetallics. Fundamental properties of Nb-Al compound castings have been also investigated for high temperature structural use in this work. An advanced Induction Skull Melting (ISM) furnace has been developed and the advantages of ISM have been recognized as a result of this study. The mechanical properties, such as hardness and compression strength, are dependent upon the Al content in Nb-Al binary compounds

Visual nesting system for irregular cutting-stock problem based on rubber band packing algorithm

Directory of Open Access Journals (Sweden)

Xiaoping Liao

2016-05-01

Full Text Available This article deals with the packing problem of irregular items allocated into a rectangular sheet to minimize the waste. Conventional solution is not visual during the packing process. It obtains a reasonable and relatively satisfactory solution between the nesting time and nesting solution. This article adopts a physical method that uses rubber band packing algorithm to simulate a rubber band wrapping those packing irregular items. The simulation shows a visual and fast packing process. The resultant rubber band force is applied in the packing items to translate, rotate, and slide them to make the area decrease and obtain a high packing density. An improved analogy QuickHull algorithm is presented to obtain extreme points of rubber band convex hull. An adaptive module could set a variable rubber band force and a variable time step to make a proper convergence and no intersection. A quick convex decomposition method is used to solve the problem of concave polygon. A plural vector expression approach is adopted to calculate the resultant vector of the rubber band force. Several cases are compared with the benchmark problems to prove rubber band packing algorithm performance.

Silicate melts density, buoyancy relations and the dynamics of magmatic processes in the upper mantle

Science.gov (United States)

Sanchez-Valle, Carmen; Malfait, Wim J.

2016-04-01

Although silicate melts comprise only a minor volume fraction of the present day Earth, they play a critical role on the Earth's geochemical and geodynamical evolution. Their physical properties, namely the density, are a key control on many magmatic processes, including magma chamber dynamics and volcanic eruptions, melt extraction from residual rocks during partial melting, as well as crystal settling and melt migration. However, the quantitative modeling of these processes has been long limited by the scarcity of data on the density and compressibility of volatile-bearing silicate melts at relevant pressure and temperature conditions. In the last decade, new experimental designs namely combining large volume presses and synchrotron-based techniques have opened the possibility for determining in situ the density of a wide range of dry and volatile-bearing (H2O and CO2) silicate melt compositions at high pressure-high temperature conditions. In this contribution we will illustrate some of these progresses with focus on recent results on the density of dry and hydrous felsic and intermediate melt compositions (rhyolite, phonolite and andesite melts) at crustal and upper mantle conditions (up to 4 GPa and 2000 K). The new data on felsic-intermediate melts has been combined with in situ data on (ultra)mafic systems and ambient pressure dilatometry and sound velocity data to calibrate a continuous, predictive density model for hydrous and CO2-bearing silicate melts with applications to magmatic processes down to the conditions of the mantle transition zone (up to 2773 K and 22 GPa). The calibration dataset consist of more than 370 density measurements on high-pressure and/or water-and CO2-bearing melts and it is formulated in terms of the partial molar properties of the oxide components. The model predicts the density of volatile-bearing liquids to within 42 kg/m3 in the calibration interval and the model extrapolations up to 3000 K and 100 GPa are in good agreement

Rubber hand illusion under delayed visual feedback.

Directory of Open Access Journals (Sweden)

Sotaro Shimada

Full Text Available BACKGROUND: Rubber hand illusion (RHI is a subject's illusion of the self-ownership of a rubber hand that was touched synchronously with their own hand. Although previous studies have confirmed that this illusion disappears when the rubber hand was touched asynchronously with the subject's hand, the minimum temporal discrepancy of these two events for attenuation of RHI has not been examined. METHODOLOGY/PRINCIPAL FINDINGS: In this study, various temporal discrepancies between visual and tactile stimulations were introduced by using a visual feedback delay experimental setup, and RHI effects in each temporal discrepancy condition were systematically tested. The results showed that subjects felt significantly greater RHI effects with temporal discrepancies of less than 300 ms compared with longer temporal discrepancies. The RHI effects on reaching performance (proprioceptive drift showed similar conditional differences. CONCLUSIONS/SIGNIFICANCE: Our results first demonstrated that a temporal discrepancy of less than 300 ms between visual stimulation of the rubber hand and tactile stimulation to the subject's own hand is preferable to induce strong sensation of RHI. We suggest that the time window of less than 300 ms is critical for multi-sensory integration processes constituting the self-body image.

Control Systems of Rubber Dryer Machinery Components Using Programmable Logic Control (PLC)

Science.gov (United States)

Hendra; Yulianto, A. S.; Indriani, A.; Hernadewita; Hermiyetti

2018-02-01

Application of programmable logic control (PLC) is widely used on the control systems in the many field engineering such as automotive, aviation, food processing and other industries [1-2]. PLC is simply program to control many automatic activity, easy to use, flexible and others. PLC using the ladder program to solve and regulated the control system component. In previous research, PLC was used for control system of rotary dryer machine. In this paper PLC are used for control system of motion component in the rubber dryer machinery. Component of rubber dryer machine is motors, gearbox, sprocket, heater, drying chamber and bearing. Principle working of rubber dryer machinery is wet rubber moving into the drying chamber by sprocket. Sprocket is driven by motors that conducted by PLC to moving and set of wet rubber on the drying chamber. Drying system uses greenhouse effect by making hanger dryer design in the form of line path. In this paper focused on motion control system motors and sensors drying rubber using PLC. The results show that control system of rubber dryer machinery can work in accordance control input and the time required to dry the rubber.

Development of incineration and incineration-melting system for radioactive incombustible wastes

International Nuclear Information System (INIS)

Karita, Y.; Kanagawa, Y.; Teshima, T.

2000-01-01

Radioactive combustible solid wastes produced by nuclear power plants are generally incinerated for the purpose of volume reduction and stabilization. However incombustible wastes, such as PVC and rubber wastes are not incinerated and are still being stored since the off-gas treatment problems of a large amount of soot and harmful HCl and SO x gas need to be resolved. The authors have developed a new types of incineration system which consists of a water-cooling jacket type incinerator, ceramic filter, HEPA and wet scrubber. And as an application of its incinerator, the hybrid incineration-melting furnace, which is a unification of the incinerator and induction melting furnace, is being tested. Furthermore, the new type of dry absorber for removing HCl and SO x is also being tested. This report mainly describes an outline and the test results of the above incineration system, and secondly, the possibility of the incineration-melting system and dry absorber. (author)

Lifetime Analysis of Rubber Gasket Composed of Methyl Vinyl Silicone Rubber with Low-Temperature Resistance

Directory of Open Access Journals (Sweden)

Young-Doo Kwon

2015-01-01

Full Text Available Most machines and instruments constantly require elastomeric materials like rubber for the purposes of shock absorption, noise attenuation, and sealing. The material properties and accurate lifetime prediction of rubber are closely related to the quality of machines, especially their durability and reliability. The properties of rubber-like elastomers are influenced by ambient conditions, such as temperature, environment, and mechanical load. Moreover, the initial properties of rubber gaskets must be sustained under working conditions to satisfy their required function. Because of its technical merits, as well as its low cost, the highly accelerated life test (HALT is used by many researchers to predict the long-term lifetime of rubber materials. Methyl vinyl silicone rubber (VMQ has recently been adopted to improve the lifetime of automobile radiator gaskets. A four-parameter method of determining the recovery ability of the gaskets was recently published, and two revised methods of obtaining the recovery were proposed for polyacrylate (ACM rubber. The recovery rate curves for VMQ were acquired using the successive zooming genetic algorithm (SZGA. The gasket lifetime for the target recovery (60% of a compressed gasket was computed somewhat differently depending on the selected regression model.

Fabrication and characterization of melt-processed YBCO

International Nuclear Information System (INIS)

Sengupta, S.; Corpus, J.; Gaines, J.R. Jr.; Todt, V.R.; Zhang, X.F.; Miller, D.J.; Varanasi, C.; McGinn, P.J.

1996-01-01

Large domain YBCO are fabricated by using a melt processing technique for magnetic levitation applications. A Nd 1+x Ba 2-x Cu 3 O y seed is used to initiate grain growth and to control the orientation of YBCO grains. Samples as large as 2 inch have been fabricated by utilizing this method. Microstructural studies reveals two distinct regions in these levitators due to different growth mechanism along a/b and c axis. Some initial results on the mass production of these levitators are also reported

The role of linked phospholipids in the rubber-filler interaction in carbon nanotube (CNT) filler natural rubber (NR) composites

NARCIS (Netherlands)

Le, H.H.; Abhijeet, S.; Ilish, S.; Klehm, J.; Henning, S.; Beiner, M.; Sarkawi, S.S.; Dierkes, Wilma K.; Das, A.; Fischer, D.; Stöckelhuber, K.-W.; Wiessner, S.; Khatiwada, S.P.; Adhikari, R.; Pham, T.; Heinrich, G.; Radusch, H.-J.

2014-01-01

The aim of the present work is to evidence the role of the linked phospholipids of natural rubber (NR) in the rubber-carbon nanotube (CNT) interactions in rubber composites. Three rubbers namely NR, deproteinized NR (DPNR) and a synthetic rubber isoprene (IR) were used as matrix for CNTs. The

Responses of rubber leaf phenology to climatic variations in Southwest China

Science.gov (United States)

Zhai, De-Li; Yu, Haiying; Chen, Si-Chong; Ranjitkar, Sailesh; Xu, Jianchu

2017-11-01

The phenology of rubber trees (Hevea brasiliensis) could be influenced by meteorological factors and exhibits significant changes under different geoclimates. In the sub-optimal environment in Xishuangbanna, rubber trees undergo lengthy periods of defoliation and refoliation. The timing of refoliation from budburst to leaf aging could be affected by powdery mildew disease (Oidium heveae), which negatively impacts seed and latex production. Rubber trees are most susceptible to powdery mildew disease at the copper and leaf changing stages. Understanding and predicting leaf phenology of rubber trees are helpful to develop effective means of controlling the disease. This research investigated the effect of several meteorological factors on different leaf phenological stages in a sub-optimal environment for rubber cultivation in Jinghong, Yunnan in Southwest China. Partial least square regression was used to quantify the relationship between meteorological factors and recorded rubber phenologies from 2003 to 2011. Minimum temperature in December was found to be the critical factor for the leaf phenology development of rubber trees. Comparing the delayed effects of minimum temperature, the maximum temperature, diurnal temperature range, and sunshine hours were found to advancing leaf phenologies. A comparatively lower minimum temperature in December would facilitate the advancing of leaf phenologies of rubber trees. Higher levels of precipitation in February delayed the light green and the entire process of leaf aging. Delayed leaf phenology was found to be related to severe rubber powdery mildew disease. These results were used to build predictive models that could be applied to early warning systems of rubber powdery mildew disease.

Process simulation and techno economic analysis of renewable diesel production via catalytic decarboxylation of rubber seed oil - A case study in Malaysia.

Science.gov (United States)

Cheah, Kin Wai; Yusup, Suzana; Gurdeep Singh, Haswin Kaur; Uemura, Yoshimitsu; Lam, Hon Loong

2017-12-01

This work describes the economic feasibility of hydroprocessed diesel fuel production via catalytic decarboxylation of rubber seed oil in Malaysia. A comprehensive techno-economic assessment is developed using Aspen HYSYS V8.0 software for process modelling and economic cost estimates. The profitability profile and minimum fuels selling price of this synthetic fuels production using rubber seed oil as biomass feedstock are assessed under a set of assumptions for what can be plausibly be achieved in 10-years framework. In this study, renewable diesel processing facility is modelled to be capable of processing 65,000 L of inedible oil per day and producing a total of 20 million litre of renewable diesel product per annual with assumed annual operational days of 347. With the forecasted renewable diesel retail price of 3.64 RM per kg, the pioneering renewable diesel project investment offers an assuring return of investment of 12.1% and net return as high as 1.35 million RM. Sensitivity analysis conducted showed that renewable diesel production cost is most sensitive to rubber seed oil price and hydrogen gas price, reflecting on the relative importance of feedstock prices in the overall profitability profile. Copyright © 2017 Elsevier Ltd. All rights reserved.

Microwave pre-heating of natural rubber using a rectangular wave guide (MODE: TE10

Directory of Open Access Journals (Sweden)

Doo-ngam, N.

2007-11-01

Full Text Available This paper presents an application of microwave radiation for pre-heating of natural rubbercompounding with various sulphur contents. The natural rubber-compounding was pre-heated by microwave radiation using a rectangular wave guide system (MODE: TE10 operating at frequency of 2.45 GHz in which the power can vary from 0 to 1500 W. In the present work, the influence of power input, sample thickness, and sulphur content were examined after applying microwave radiation to the rubber samples. Results are discussed regarding the thermal properties, 3-D network, dielectric properties and chemical structures. From the result, firstly, it was found that microwave radiation can be applied to pre-heating natural rubber-compounding before the vulcanization process. Secondly, microwave radiation was very useful for pre-heating natural rubber-compounding that has a thickness greater than 5mm. Thirdly, crosslinking in natural rubber-compounding may occurs after pre-heating by microwave radiation though Fourier Transform Infrared Spectroscopy(FTIR. Finally, there a little effect of sulphur content on temperature profiles after applying microwave radiation to the natural rubber-compounding. Moreover, natural rubber-compounding without carbon black showed a lower heat absorption compared with natural rubbercompounding filled carbon black. This is due to the difference in dielectric loss factor. This preliminary result will be useful information in terms of microwave radiation for pre-heating natural rubber-compounding and rubber processing in industry.

Reinforcement of tire tread and radiator hose rubbers with short aramid fibers

OpenAIRE

Shirazi, Morteza; Noordermeer, Jacobus W.M.

2010-01-01

Short fiber reinforced rubber composites have gained great importance due to their advantages in processing and low cost, coupled with high strength. Reinforcement with short fibers offers attractive features such as design flexibility, high modulus, tear strength, etc. The degree of reinforcement depends upon many parameters, such as: the nature of the rubber matrix, the type of fiber, the concentration and orientation of the fibers, fiber to rubber adhesion to generate a strong interface, f...

Silencing the lettuce homologs of small rubber particle protein does not influence natural rubber biosynthesis in lettuce (Lactuca sativa).

Science.gov (United States)

Chakrabarty, Romit; Qu, Yang; Ro, Dae-Kyun

2015-05-01

Natural rubber, cis-1,4-polyisoprene, is an important raw material in chemical industries, but its biosynthetic mechanism remains elusive. Natural rubber is known to be synthesized in rubber particles suspended in laticifer cells in the Brazilian rubber tree (Hevea brasiliensis). In the rubber tree, rubber elongation factor (REF) and its homolog, small rubber particle protein (SRPP), were found to be the most abundant proteins in rubber particles, and they have been implicated in natural rubber biosynthesis. As lettuce (Lactuca sativa) can synthesize natural rubber, we utilized this annual, transformable plant to examine in planta roles of the lettuce REF/SRPP homologs by RNA interference. Among eight lettuce REF/SRPP homologs identified, transcripts of two genes (LsSRPP4 and LsSRPP8) accounted for more than 90% of total transcripts of REF/SRPP homologs in lettuce latex. LsSRPP4 displays a typical primary protein sequence as other REF/SRPP, while LsSRPP8 is twice as long as LsSRPP4. These two major LsSRPP transcripts were individually and simultaneously silenced by RNA interference, and relative abundance, polymer molecular weight, and polydispersity of natural rubber were analyzed from the LsSRPP4- and LsSRPP8-silenced transgenic lettuce. Despite previous data suggesting the implications of REF/SRPP in natural rubber biosynthesis, qualitative and quantitative alterations of natural rubber could not be observed in transgenic lettuce lines. It is concluded that lettuce REF/SRPP homologs are not critically important proteins in natural rubber biosynthesis in lettuce. Copyright © 2014 Elsevier Ltd. All rights reserved.

Occupational injuries and illnesses in rubber factory: Profile, Potential Hazards and possible prevention

Directory of Open Access Journals (Sweden)

Tri Hari Irfani

2015-12-01

Full Text Available Rubber is one of the important commodities in the world. Globally, workers are facing so many problems of hazards that produce by rubber process. In Indonesia, there are several data of occupational problems such as respiratory diseases, muscle and skeletal diseases, gastrointestinal diseases, diseases of the teeth and oral cavity, skin diseases and skin tissue. In Iranian rubber factory, Iran, workers had suffered from some kind of musculoskeletal symptoms. Stomach and liver cancers in workers are having in Shanghai tire factory. In addition, Germany has cancer problem of their workers who work in rubber factory. Most of the rubber process in the factory can cause some hazards of the workers. In unloading area and area that operator is taking the dirt manually, workers are facing ergonomic problems. The possible control is reduce weight of load, team lift the object with two or more workers and Use mechanical assist. Machine safeguarding is essential for protecting from Cutting process that can make workers amputation organs such as hands, and fingers. In bale process, the workers need to cut raw rubber into bale in bale cutting. Furthermore, workers are facing with amputation problem. To manage that, It must be designed as a standard which has interlocking guards to prevent access to the cutting area. When wrapped using plastic, workers use a heated iron and sticked in plastic so that it blends neatly. The risks are fingers can cut accidently and then the workers also get contamination from polyvinyl chloride (PVC. The possible preventions are use an automatic plastic wrapping machine with palletized product sitting on a turntable and respirator. Another problem is contact dermatitis that has been reported frequently among rubber workers. The prevention for that problem is using Gloves. The aim of researcher is to provide the profile of occupational injuries and illnesses, potential hazards in rubber factory to prevent the workers.

Process of coke less without waste treatment of direct vanadium allowing steel melting

International Nuclear Information System (INIS)

Lisienko, V.G.; Droujinina, O.G.; Morozova, V.A.; Ladigina, N.V.; Yusfin, Yu.S.; Parenkev, A.E.

2003-01-01

The development of new methods of steel production are now conducted with the purpose of energy consumption and harmful emissions reduction. The choice of technology and equipment in this case plays a marginal role. It is well known that vanadium alloying steel has increased service properties. The known classical scheme of vanadium steel melting is very power-intensive, as includes such power-intensive processes as blast furnace process and chemical processing of vanadium slag therewith sintering and by-product coke processes are accompanied by significant harmful emissions. In so doing the vanadium losses may run to 60%. In view of requests of environment protection and economical efficiency the new process of coke less without wastes processing of vanadium-bearing raw material with direct vanadium allowing of steel - LP-process is developed. Its purpose is the melting on the basis of vanadium-bearing titanomagnetite of vanadium allowing steel with increase of vanadium concentration in steel and diminution of vanadium losses without application coke and natural gas with use of any coals and carbon-bearing wastes. LP-process consists of three aggregates and corresponding processes: process of liquid-phase reduction, process of vanadium-bearing pellets metallization in the shaft furnace, and process of alloying steel melting in the arc electric furnace. The obtained results have shown, that the LP-process is more energy saving on a comparison with other methods of vanadium allowing steel production. (Original)

Influence the Rubber Seed Type and Altitude on Characteristic of Seed, Oil and Biodiesel

Directory of Open Access Journals (Sweden)

Salni Salni

2017-06-01

Full Text Available This research studies the influence of the type of rubber seed that is superior and local, altitude plant in South Sumatra province to the characteristic of seed, oil and biodiesel (methyl ester. Rubber plants planted from local rubber seed by seeds seedlings and superior rubber seed by selected clones. In the study, rubber plants planted at a different altitude, namely in Banyuasin district (18 m above sea level, Prabumulih District (176 m above sea level and Lahat District (627 m above sea level. The results showed that the weight of the flour, the water content and ash content in the local rubber seeds larger than the superior rubber seed for all altitude, but oil content a large in the superior rubber seeds. The major of fatty acids in the rubber seed oil in all types and altitude are a linoleic acid with a different percentage except local rubber seed oil from Lahat district with the large percentage of octadecanoic acid. Free fatty acids in the oil from the superior seeds rubber of 13.897-15.494 % large than local rubber seed oil was found 9.786-10.399 % for all altitude. By esterification process using sulfuric acid catalyst, Free Fatty Acid (FFA can be reduced to ≤ 2 %. The methyl ester made from the transesterification process of rubber seed oil after esterification using methanol and sodium hydroxide as catalyst. Analysis of methyl esters includes cetane index, flash point, kinematic viscosity, carbon residue, density, moisture content, water and sediment content and distillation compared with SNI 7182 and ASTM 6751-02.  The result indicated that the quality of methyl ester from superior rubber seed oil in the Banyuasin and Prabumulih district better than another methyl ester. The types of rubber seed altitude affect the characteristics of the seed, oil and methyl ester  but the altitude are not significantly different. Keywords: rubber seed, type, altitude, oil, biodiesel Article History: Received March 21st 2017; Received in

Rheological behavior of raw natural rubber coagulated by microorganisms

Directory of Open Access Journals (Sweden)

Zhifen Wang

2014-01-01

Full Text Available Tests of the strain sweep, frequency sweep and stress relaxation for raw natural rubber coagulated by microorganisms (NR-m and raw natural rubber coagulated by acid (NR-a were carried out with the use of a rubber process analyzer (RPA. The results showed that the storage torque, complex viscosity of NR-m were higher than those of NR-a while the loss factor was lower. The effect of temperature on viscosity of raw NR was studied following the Arrhenious-Frenkel-Eyring model. The viscous flow behavior of NR-m was poorer than those of NR-a. Furthermore, stress relaxation measurements of raw NR showed a longer period of relaxation for NR-m.

Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.

1981-01-01

Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

Studies for methods to improve thermostability of the functionalized butadiene styrene rubbers

Directory of Open Access Journals (Sweden)

A. L. Rumyantseva

2018-01-01

Full Text Available It is well known that the tire performance properties can deteriorate in the processes of production, processing, storage and operation. One of the reasons for that is a series of processes occurring in the polymer under the influence of different factors: thermal, mechanical or chemical. This problem is particularly relevant for functionalized polymers, as functional groups can interact with each other, causing side cross linking reactions that lead to a deterioration of consumer properties of the products. The main purpose of this work was to study influence of several key factors on the thermostability of functionalized rubbers in order to find a solution: different types of antioxidants, rubber polymerizate stripping conditions and rubber processing. In accordance with the problem, solutions were found and work was carried out in several directions: changing the pH of the medium in the rubber stripping and using antioxidants containing carbonyl groups located in ?-positions to methylene groups, namely Irganox 1520 and Irganox 1076. As an evaluation factor, thermal treatment was selected in two modes: at 100 °C for 48 hours and after extruder at 130 °C for 5 minutes + 100 °C for 48 hours. At the same time, the following parameters were determined: molecular weight characteristics and Mooney viscosity of the starting polymers and after thermal aging. During the experiments, it was found that the acidity of the medium in the water degasser does not affect the crosslinking of the functionalized rubber during storage. In addition, a study was made of the effect of the type of antioxidant and its quantity on the thermal stability of functionalized styrene butadiene rubbers, as well as the study of the effect of the content of the modifying agent on the thermal stability of the product. It has been found that the use, as antioxidants, of carbonyl compounds containing a methylene group at the ?-position, leads to inhibition of the cross

Progress in radiation vulcanization of natural rubber latex

International Nuclear Information System (INIS)

Makuuchi, Keizo

2000-01-01

Vulcanization dose defined as the radiation dose at which cross-linked natural rubber in latex has the maximum tensile strength can be reduced by adding carbon tetrachloride as a reaction accelerator. The radiation vulcanization of natural rubber latex was selected as one of regional projects of IAEA in 1989 and a pilot plant was built in Jakarta. The products from it were evaluated during 1983-1985, followed by IAEA decision to support the continued R and D study at Takasaki, JAERI. Various factors to improve the properties of the products have been studied. Several advantages of the process over conventional method, such as absence of N-nitrosoamines, low cytotoxicity, decomposability in the environment, transparency and softness, were confirmed. The technology has been transferred toward commercial application in Thailand, and pilot plants being set up in Indonesia, India, Malaysia and Thailand. Moreover, the process was found to be effective in reducing protein remaining in natural rubber latex products and the initial investment and irradiation cost was found to be greatly reduced by employing low energy electron accelerator. This paper reviews such progress. (S. Ohno)

Time series analysis of the behavior of brazilian natural rubber

Directory of Open Access Journals (Sweden)

Antônio Donizette de Oliveira

2009-03-01

Full Text Available The natural rubber is a non-wood product obtained of the coagulation of some lattices of forest species, being Hevea brasiliensis the main one. Native from the Amazon Region, this species was already known by the Indians before the discovery of America. The natural rubber became a product globally valued due to its multiple applications in the economy, being its almost perfect substitute the synthetic rubber derived from the petroleum. Similarly to what happens with other countless products the forecast of future prices of the natural rubber has been object of many studies. The use of models of forecast of univariate timeseries stands out as the more accurate and useful to reduce the uncertainty in the economic decision making process. This studyanalyzed the historical series of prices of the Brazilian natural rubber (R$/kg, in the Jan/99 - Jun/2006 period, in order tocharacterize the rubber price behavior in the domestic market; estimated a model for the time series of monthly natural rubberprices; and foresaw the domestic prices of the natural rubber, in the Jul/2006 - Jun/2007 period, based on the estimated models.The studied models were the ones belonging to the ARIMA family. The main results were: the domestic market of the natural rubberis expanding due to the growth of the world economy; among the adjusted models, the ARIMA (1,1,1 model provided the bestadjustment of the time series of prices of the natural rubber (R$/kg; the prognosis accomplished for the series supplied statistically adequate fittings.

Study on the Secant Segmentation Algorithm of Rubber Tree

Science.gov (United States)

Li, Shute; Zhang, Jie; Zhang, Jian; Sun, Liang; Liu, Yongna

2018-04-01

Natural rubber is one of the most important materials in the national defense and industry, and the tapping panel dryness (TPD) of the rubber tree is one of the most serious diseases that affect the production of rubber. Although considerable progress has been made in the more than 100 years of research on the TPD, there are still many areas to be improved. At present, the method of artificial observation is widely used to identify TPD, but the diversity of rubber tree secant symptoms leads to the inaccurate judgement of the level of TPD. In this paper, image processing technology is used to separate the secant and latex, so that we can get rid of the interference factors, get the exact secant and latex binary image. By calculating the area ratio of the corresponding binary images, the grade of TPD can be classified accurately. and can also provide an objective basis for the accurate identification of the tapping panel dryness (TPD) level.

Piezoelectric ribbons printed onto rubber for flexible energy conversion.

Science.gov (United States)

Qi, Yi; Jafferis, Noah T; Lyons, Kenneth; Lee, Christine M; Ahmad, Habib; McAlpine, Michael C

2010-02-10

The development of a method for integrating highly efficient energy conversion materials onto stretchable, biocompatible rubbers could yield breakthroughs in implantable or wearable energy harvesting systems. Being electromechanically coupled, piezoelectric crystals represent a particularly interesting subset of smart materials that function as sensors/actuators, bioMEMS devices, and energy converters. Yet, the crystallization of these materials generally requires high temperatures for maximally efficient performance, rendering them incompatible with temperature-sensitive plastics and rubbers. Here, we overcome these limitations by presenting a scalable and parallel process for transferring crystalline piezoelectric nanothick ribbons of lead zirconate titanate from host substrates onto flexible rubbers over macroscopic areas. Fundamental characterization of the ribbons by piezo-force microscopy indicates that their electromechanical energy conversion metrics are among the highest reported on a flexible medium. The excellent performance of the piezo-ribbon assemblies coupled with stretchable, biocompatible rubber may enable a host of exciting avenues in fundamental research and novel applications.

Properties of natural rubber/attapulgite composites prepared by latex compounding method: Effect of filler loading

International Nuclear Information System (INIS)

Muttalib, Siti Nadzirah Abdul; Othman, Nadras; Ismail, Hanafi

2015-01-01

This paper reports on the effect of filler loading on properties of natural rubber (NR)/attapulgite (ATP) composites. The NR/ATP composites were prepared by latex compounding method. It is called as masterbatch. The masterbatch was subsequently added to the NR through melt mixing process. The vulcanized NR/ATP composites were subjected to mechanical, swelling and morphological tests. All the results were compared with NR/ATP composites prepared by conventional system. The composites from masterbatch method showed better results compared to composites prepared by conventional method. They have higher tensile properties, elongation at break and tear strength. The images captured through scanning electron microscopy test revealed the improvement of tensile strength in masterbatch NR/ATP composites. It can be seen clearly that masterbatch NR/ATP have better filler dispersion compared to conventional method NR/ATP composites

Properties of natural rubber/attapulgite composites prepared by latex compounding method: Effect of filler loading

Energy Technology Data Exchange (ETDEWEB)

Muttalib, Siti Nadzirah Abdul, E-mail: sitinadzirah.amn@gmail.com; Othman, Nadras, E-mail: srnadras@usm.my; Ismail, Hanafi, E-mail: ihanafi@usm.my [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan, 14300 Nibong Tebal, Pulau Pinang (Malaysia)

2015-07-22

This paper reports on the effect of filler loading on properties of natural rubber (NR)/attapulgite (ATP) composites. The NR/ATP composites were prepared by latex compounding method. It is called as masterbatch. The masterbatch was subsequently added to the NR through melt mixing process. The vulcanized NR/ATP composites were subjected to mechanical, swelling and morphological tests. All the results were compared with NR/ATP composites prepared by conventional system. The composites from masterbatch method showed better results compared to composites prepared by conventional method. They have higher tensile properties, elongation at break and tear strength. The images captured through scanning electron microscopy test revealed the improvement of tensile strength in masterbatch NR/ATP composites. It can be seen clearly that masterbatch NR/ATP have better filler dispersion compared to conventional method NR/ATP composites.

Tracking the course of the manufacturing process in selective laser melting

Science.gov (United States)

Thombansen, U.; Gatej, A.; Pereira, M.

2014-02-01

An innovative optical train for a selective laser melting based manufacturing system (SLM) has been designed under the objective to track the course of the SLM process. In this, the thermal emission from the melt pool and the geometric properties of the interaction zone are addressed by applying a pyrometer and a camera system respectively. The optical system is designed such that all three radiations from processing laser, thermal emission and camera image are coupled coaxially and that they propagate on the same optical axis. As standard f-theta lenses for high power applications inevitably lead to aberrations and divergent optical axes for increasing deflection angles in combination with multiple wavelengths, a pre-focus system is used to implement a focusing unit which shapes the beam prior to passing the scanner. The sensor system records synchronously the current position of the laser beam, the current emission from the melt pool and an image of the interaction zone. Acquired data of the thermal emission is being visualized after processing which allows an instant evaluation of the course of the process at any position of each layer. As such, it provides a fully detailed history of the product This basic work realizes a first step towards self-optimization of the manufacturing process by providing information about quality relevant events during manufacture. The deviation from the planned course of the manufacturing process to the actual course of the manufacturing process can be used to adapt the manufacturing strategy from one layer to the next. In the current state, the system can be used to facilitate the setup of the manufacturing system as it allows identification of false machine settings without having to analyze the work piece.

Physico-mecha-nical properties of rubber seed shell carbon – filled natural rubber compounds

Directory of Open Access Journals (Sweden)

L.O. Ekebafe

2010-07-01

Full Text Available Samples of rubber seed shells were carbonized at varying temperatures (100, 200, 300, 400, 500, 600, 700 and 800 °C for three hours each and sieved through a 150 μm screen. The portion of the rubber seed shell carbon that passed through the screen was characterized in terms of loss on ignition, surface area, moisture content, pH, bulk density, and metal content and used in compounding natural rubber. The characterization shows that the pH, conductivity, loss on ignition and the surface area increases with the increases of the heating temperature, unlike the bulk density which decreases. The compound mixes were cured using the efficient vulcanization system. Cure characteristics of compounds and physico-mechanical properties of the vulcanisates were measured as a function of filler loading along with that of N330 carbon-black filled natural rubbers. The results showed that the cure times, scorch times and the torque gradually increased, with increasing the filler content for rubber seed shell carbon-filled natural rubber, with the filler obtained at carbonizing temperature of 600 °C tending to show optimum cure indices. The physicomechanical properties of the vulcanisates increase with filler loading. The reinforcing potential of the carbonized rubber seed shell carbon was found to increase markedly for the filler obtained at the temperature range of 500-600 °C and then decreases with further increase in temperature.

Ca/Al of plagioclase-hosted melt inclusions as an indicator for post-entrapment processes at mid-ocean ridges?

International Nuclear Information System (INIS)

Zhang, H.T.; Yang, Y.M.; Yan, Q.S.; Shi, Z.F.; Zhu, Z.W.; Su, W.C.; Qin, C.J.; Ye, J.

2016-01-01

The composition of melt inclusions in basalts erupted at mid-ocean ridges may be modified by post-entrapment processes, so the present composition of melt inclusions may not represent their original composition at the time of entrapment. By combining the melt inclusion composition in samples from the South Mid-Atlantic Ridge at 19°S analyzed in this study, and from the Petrological Database, we found that post-entrapment crystallization processes resulted in higher Ca/Al, Mg#[100×atomic Mg2+/(Mg2++Fe2+)], MgO and FeO contents, and lower CaO and Al2O3 contents of plagioclase-hosted melt inclusions relative to those hosted in olivine. In addition, melt inclusions hosted in plagioclase with anorthite content larger than 80mol.% had been modified more readily than others. By discussing the relationships between Ca/Al and fractional crystallization, post-entrapment crystallization, and the original melt composition, we propose that Ca/Al can be regarded as an indicator of the effect of post-entrapment processes on melt inclusion composition. Specifically, i) when Ca/Al 1.0, the compositions of melt inclusions do not reflect the original melt composition nor preserve information about the mantle source. According to these criteria, plagioclase-hosted melt inclusions with Ca/Al>1.0 in basalts from the South Mid-Atlantic Ridge at19°S cannot represent the composition of the melt at the moment of their entrapment. (Author)

Thermoplastic elastomers blends based on linear low density polyethylene, ethylene-1-octene copolymers and ground rubber tire

Directory of Open Access Journals (Sweden)

Marisa Cristina Guimarães Rocha

2014-01-01

Full Text Available Blends of linear low density polyethylene (LLDPE ethylene-1-octene copolymers (EOC, with different 1-octene (OC content, and ground rubber tire (GRT were prepared by melt mixing in a twin screw extruder. Five different compositions of LLDPE/EOC/GRT blends were processed in the extruder to evaluate the effect of EOC addition to the LLDPE/GRT blends. The addition of EOC to LLDPE/GRT blends improves the mechanical properties. Besides, the replacement of 5% of GRT by EOC grades (OC = 20 or 30 wt % in the 50/50 LLDPE/GRT blend, leads to a significant increase of ultimate tensile properties. The EOC comonomer content affects the properties of LLDPE/EOC and LLDPE/EOC/GRT blends. Dynamical-mechanical analyses showed that, with the addition of EOC to LLDPE/GRT blends, the Tg of GRT and the Tg of EOC are closer. This effect is more pronounced when the EOC with the highest content of comonomer (30 wt % is added to LLDPE/GRT blend. In this case, only one peak related to the Tg of the rubber phase can be visualized in the amorphous region. These findings indicate that EOC may act as compatibilizer agent for LLDPE/GRT blends.

MATERIAL PARAMETER OF RUBBER GLOVE VULCANIZED USING COMBINED INFRARED AND HOT-AIR HEATING

OpenAIRE

Tipapon Khamdaeng; Numpon Panyoyai; Thanasit Wongsiriamnuay

2014-01-01

Vulcanization is an important chemical-thermal process in production of rubber products resulting in change of material properties, increased elasticity and strength. In general, Young’s modulus is used as an indicator of elastic deformation at loading configuration. However, rubber is not truly elastic and a single parameter is insufficient to describe the whole deformation contributed by microstructure of rubber network. Therefore, we present the material parameters concerning the mec...

Rubber modification of asphalt binders and mixes

Energy Technology Data Exchange (ETDEWEB)

Morrison, G.; Hesp, S.A.M. [Queen`s Univ., Kingston, ON (Canada). Dept. of Chemistry

1995-12-31

The physical properties of asphalt binders and concrete, modified with waste rubber tire, were examined. In an experiment designed to address the concern of waste disposal of scrap rubber, a control asphalt, devulcanized rubber modified asphalt and a crumb rubber modified asphalt were used to make asphalt concrete mixes. The three mixes were subjected to a thermal stress test to determine their low temperature fracture temperatures and strengths. Results were discussed in terms of the binder material used. At high service temperatures, the addition of 10% devulcanized rubber was found to have no beneficial effect, whereas the addition of 10% 80 mesh crumb rubber produced a modest improvement in performance. At low temperatures, the addition of devulcanized rubber produced increased resistance to cracking up to 90%. The addition of 10% 80 mesh crumb rubber increased fracture toughness by a factor of 3.3 times. 12 refs., 3 tabs.

Methodology of Fault Diagnosis in Ductile Iron Melting Process

Directory of Open Access Journals (Sweden)

Perzyk M.

2016-12-01

Full Text Available Statistical Process Control (SPC based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm and elongation (A5, based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.

ODC-Free Solvent Implementation Issues for Vulcanized Rubber and Bond Systems

Science.gov (United States)

Hodgson, James R.; McCool, Alex (Technical Monitor)

2001-01-01

Thiokol Propulsion has worked extensively to replace 1,1,1-trichloroethane (TCA) with ozone depleting chemicals (ODC)-free solvents for use in the manufacture of the Reusable Solid Rocket Motor (RSRM) for the Space Shuttle Program. As Thiokol has transitioned from sub-scale to full-scale testing and implementation of these new solvents, issues have been discovered which have required special attention. The original intent of Thiokol's solvent replacement strategy was to replace TCA with a single drop-in solvent for all equivalent applications. We have learned that a single candidate does not exist for replacing TCA. Solvent incompatibility with process materials has caused us to seek for niche solvents and/or processing changes that provide an ODC-free solution for special applications. This paper addresses some of the solvent incompatibilities, which have lead to processes changes and possible niche solvent usage. These incompatibilities were discovered during full-scale testing of ODC-free solvents and relate to vulcanized rubber and bond systems in the RSRM. Specifically, the following items are presented: (1) Cure effects of d-limonene based solvents on Silica Filled Ethylene Propylene Diene Monomer (SF-EPDM) rubber. During full-scale test operations, Thiokol discovered that d-limonene (terpene) based solvents inhibit the cure of EPDM rubber. Subsequent testing showed the same issue with Nitrile Butadiene Rubber (NBR). Also discussed are efforts to minimize uncured rubber exposure to solvents; and (2) Cured bond system sensitivity to ODC-free solvents. During full scale testing it was discovered that a natural rubber to steel vulcanized bond could degrade after prolonged exposure to ODC-free solvents. Follow on testing showed that low vapor pressure and residence time seemed to be most likely cause for failure.

the effect of rubber effluent on some chemical properties of soil and ...

African Journals Online (AJOL)

DR. AMINU

levels of rubber effluent used were 0, 50, 100, 150, 200, 250 ml per 2 kg soil. The trial was arranged ... addition to traces of various processing chemicals. The amount of ... The aim of this trial was to examine the influence of rubber effluent on ...

Ca/Al of plagioclase-hosted melt inclusions as an indicator for post-entrapment processes at mid-ocean ridges?

Energy Technology Data Exchange (ETDEWEB)

Zhang, H.T.; Yang, Y.M.; Yan, Q.S.; Shi, Z.F.; Zhu, Z.W.; Su, W.C.; Qin, C.J.; Ye, J.

2016-07-01

The composition of melt inclusions in basalts erupted at mid-ocean ridges may be modified by post-entrapment processes, so the present composition of melt inclusions may not represent their original composition at the time of entrapment. By combining the melt inclusion composition in samples from the South Mid-Atlantic Ridge at 19°S analyzed in this study, and from the Petrological Database, we found that post-entrapment crystallization processes resulted in higher Ca/Al, Mg#[100×atomic Mg2+/(Mg2++Fe2+)], MgO and FeO contents, and lower CaO and Al2O3 contents of plagioclase-hosted melt inclusions relative to those hosted in olivine. In addition, melt inclusions hosted in plagioclase with anorthite content larger than 80mol.% had been modified more readily than others. By discussing the relationships between Ca/Al and fractional crystallization, post-entrapment crystallization, and the original melt composition, we propose that Ca/Al can be regarded as an indicator of the effect of post-entrapment processes on melt inclusion composition. Specifically, i) when Ca/Al<0.78, melt inclusion compositions corrected for fractional crystallization to Mg#=72 can represent the primary magma at mid-ocean ridges; ii) when 0.78melt inclusions are mainly modified by post-entrapment crystallization effects, and can reveal the original melt composition after correcting for these effects; iii) when Ca/Al>1.0, the compositions of melt inclusions do not reflect the original melt composition nor preserve information about the mantle source. According to these criteria, plagioclase-hosted melt inclusions with Ca/Al>1.0 in basalts from the South Mid-Atlantic Ridge at19°S cannot represent the composition of the melt at the moment of their entrapment. (Author)

Preparation and characterization of zinc sulphide nanocomposites based on acrylonitrile butadiene rubber

Science.gov (United States)

Ramesan, M. T.; Nihmath, A.; Francis, Joseph

2013-06-01

Rubber composite based on acrylonitrile butadiene rubber (NBR) reinforced with nano zinc sulphide (ZnS) have been prepared via vulcanization process and characterized by several techniques. Processing characteristics such as scorch time, optimum cure time decreases with increase in concentration of nano filler in acrylonitrile butadiene rubber. Mechanical properties such as tensile and tear strength increases with increase in concentration of nano filler up to 7 phr of loading thereafter the value decreases, whereas hardness, and flame resistance increases with the dosage of fillers. These enhanced properties are due to the homogenous dispersion of nano fillers in NBR matrix, which is evidenced from the structure that evaluated using X-ray diffraction (XRD) and scanning electron microscopy (SEM).

Solubility Study of Curatives in Various Rubbers

NARCIS (Netherlands)

Guo, R.; Talma, Auke; Datta, Rabin; Dierkes, Wilma K.; Noordermeer, Jacobus W.M.

2008-01-01

The previous works on solubility of curatives in rubbers were mainly carried out in natural rubber. Not too much information available on dissimilar rubbers and this is important because most of the compounds today are blends of dissimilar rubbers. Although solubility can be expected to certain

Nitrile rubber and carboxylated nitrile rubber resistance to soybean biodiesel

OpenAIRE

Felipe Nunes Linhares; Cléverson Fernandes Senra Gabriel; Ana Maria Furtado de Sousa; Marcia Christina Amorim Moreira Leite; Cristina Russi Guimarães Furtado

2018-01-01

Abstract Biodiesel has been considered a suitable substitute for petroleum diesel, but their chemical composition differs greatly. For this reason, biodiesel interacts differently than petroleum diesel with various materials, including rubbers. Therefore, the resistance of some elastomers should be thoroughly evaluated, specifically those which are commonly used in automotive industry. Nitrile rubber (NBR) is widely used to produce vehicular parts that are constantly in contact with fuels. T...

Evaluation of Cooking Oil as Processing Addtive for Natural Rubber

Directory of Open Access Journals (Sweden)

Y. M. SYAMIN

2017-08-01

Full Text Available It was reported recently that high amount of aromatic ring  or number of polycyclic aromatic hydrocarbon compounds found in aromatic oil are carcinogenic. This paper discusses the work to evaluate the Malaysian cooking oil as an alternative option to be used as process oil since cooking oil is safe to use and non-toxic. The performance of cooking oil is compared againstaromatic and paraffinioils. The results showed that rubber compounds containing cooking oil produced almostsimilar cure characteristicsas those produced by aromatic and paraffinioils indicating that it did not interfere with the vulcanization reaction. The physical properties of the vulcanizates containing cooking oil were almostsimilar to those of vulcanizates containing aromatic and paraffinioils, except the rebound resilience. The vulcanizates containing cooking oil gave higher resilience than vulcanizates containing aromatic and paraffinioils. High resilience is one of the desired features for a low rolling resistance tyre. Cooking oil provided this extra advantage.

Applications of nonequilibrium melting concept to damage-accumulation processes

International Nuclear Information System (INIS)

Lam, N.Q.; Okamoto, P.R.

1998-01-01

The authors recent study of crystalline-to-amorphous transformation led to the successful development of a unified thermodynamic description of disorder-induced amorphization and heat-induced melting, based on a generalized version of the Lindemann melting criterion. The generalized criterion requires that the melting temperature of a defective crystal decreases with increasing static atomic disorder. Hence, any crystal can melt at temperatures below the melting point of its perfect crystalline state when driven far from equilibrium by introducing critical amounts of misfitting solute atoms and lattice imperfections, radiation damage, and/or tensile stresses. This conceptual approach to nonequilibrium melting provides new insight into long-standing materials problems such as brittle fracture, embrittlement, and environmentally-induced cracking, for example irradiation-assisted stress corrosion cracking

QENS investigation of filled rubbers

CERN Document Server

Triolo, A; Desmedt, A; Pieper, J K; Lo Celso, F; Triolo, R; Negroni, F; Arrighi, V; Qian, H; Frick, B

2002-01-01

The polymer segmental dynamics is investigated in a series of silica-filled rubbers. The presence of inert fillers in polymers greatly affects the mechanical and physical performance of the final materials. For example, silica has been proposed as a reinforcing agent of elastomers in tire production. Results from quasielastic neutron scattering and Dynamic Mechanical Thermal Analysis (DMTA) measurements are presented on styrene-ran-butadiene rubber filled with silica. A clear indication is obtained of the existence of a bimodal dynamics, which can be rationalized in terms of the relaxation of bulk rubber and the much slower relaxation of the rubber adsorbed on the filler surface. (orig.)

Application of gamma irradiation for incorporation of rubber powder in the formulations EPDM and NBR rubber; Aplicacao da radiacao gama para incorporacao do po de borracha em formulacoes de borracha EPDM e nitrilica

Energy Technology Data Exchange (ETDEWEB)

Kiyan, Ludmila de Ysasa Pozzo

2014-07-01

The natural decomposition of rubber is a very slow process due to its three-dimensional network formed by vulcanized crosslinked structures becoming extremely difficult to reprocess this material. The present work aims to study the application of gamma irradiation as devulcanization process for material reuse/recycling. The interactions of elastomers with ionizing radiation of a gamma source were investigated and the changes in physicochemical properties of the materials were evaluated. Formulations of NBR (acrylonitrile - butadiene) and EPDM (ethylene - propylene - diene terpolymer) from the rubber industry were crosslinked by conventional sulfur-based mixing. Master - batch was processed with rubber powder (industrial waste) and virgin rubber. The raw material (master batch) was irradiated in {sup 60}Co source at doses of 50, 100, 150 kGy and dose rate of 5 kGy h{sup -1} at room temperature. The irradiated material was incorporated in classical sulfur-based formulations. The formulations were characterized by: infrared spectroscopy (FTIR), thermal analysis (TG and DTG), tensile strength, elongation at break, hardness, abrasion resistance, rheometry and swelling. The results showed a predominance of chain scission at a dose of 50 kGy for EPDM rubber. For nitrile predominance of chain scission was observed at a dose of 100 kGy. These results show the possibility of the use of gamma radiation for the reuse/recycling of EPDM and nitrile rubbers. (author)

METHODS OF ASSESSING THE DEGREE OF DESTRUCTION OF RUBBER PRODUCTS USING COMPUTER VISION ALGORITHMS

Directory of Open Access Journals (Sweden)

A. A. Khvostov

2015-01-01

Full Text Available For technical inspection of rubber products are essential methods of improving video scopes analyzing the degree of destruction and aging of rubber in an aggressive environment. The main factor determining the degree of destruction of the rubber product, the degree of coverage is cracked, which can be described as the amount of the total area, perimeter cracks, geometric shapes and other parameters. In the process of creating a methodology for assessing the degree of destruction of rubber products arises the problem of the development of machine vision algorithm for estimating the degree of coverage of the sample fractures and fracture characterization. For the development of image processing algorithm performed experimental studies on the artificial aging of several samples of products that are made from different rubbers. In the course of the experiments it was obtained several samples of shots vulcanizates in real time. To achieve the goals initially made light stabilization of array images using Gaussian filter. Thereafter, for each image binarization operation is applied. To highlight the contours of the surface damage of the sample is used Canny algorithm. The detected contours are converted into an array of pixels. However, a crack may be allocated to several contours. Therefore, an algorithm was developed by combining contours criterion of minimum distance between them. At the end of the calculation is made of the morphological features of each contour (area, perimeter, length, width, angle of inclination, the At the end of the calculation is made of the morphological features of each contour (area, perimeter, length, width, angle of inclination, the Minkowski dimension. Show schedule obtained by the method parameters destruction of samples of rubber products. The developed method allows you to automate assessment of the degree of aging of rubber products in telemetry systems, to study the dynamics of the aging process of polymers to

The use of styrene-butadiene rubber waste as a potential filler in nitrile rubber: order of addition and size of waste particles

Directory of Open Access Journals (Sweden)

D. A. Baeta

2009-03-01

Full Text Available Styrene-butadiene rubber (SBR has large applications in the shoe industry, especially as expanded sheets used to produce insoles and inner soles. According to TG analysis, the rubber content in SBR residues (SBR-r was found to be around 26-wt%. Based on that data, a cost-effective technique for the reuse of SBR-r in Nitrile rubber (NBR was developed. Later, the effect of SBR-r on the cure behavior, mechanical performance, swelling, and crosslink density of reused rubber was investigated, with more emphasis placed on the effect of both particle size and loading of waste filler. Cure characteristics such as optimum cure time and scorch time were then reduced by the increasing amount of SBR-r filler. Owing to the reinforced nature of the largest particle size SBR-r, the best results for the mechanical properties of NBR were those in which SBR-r was added at the end of the cure process. The study has thus shown that SBR residue (SBR-r can be used as an economical alternative filler in NBR.

Carboxy terminated rubber based on natural rubber grafted with acid anhydrides and its adhesion properties

International Nuclear Information System (INIS)

Klinpituksa, P; Kongkalai, P; Kaesaman, A

2014-01-01

The chemical modification of natural rubber by grafting of various polar functional molecules is an essential method, improving the versatility of rubber in applications. This research investigated the preparation of natural rubber-graft-citraconic anhydride (NR-g-CCA), natural rubber-graft-itaconic anhydride (NR-g-ICA), and natural rubber-graft-maleic anhydride (NR-g-MA), with the anhydrides grafted to natural rubber in toluene using benzoyl peroxide as an initiator. Variations of monomer content, initiator content, temperature and reaction time of the grafting copolymerization were investigated. The maximum degrees of grafting were 1.06% for NR-g-CCA, 4.66% for NR-g-ICA, and 5.03% for NR-g-MA, reached using 10 phr citraconic anhydride, 10 phr of itaconic anhydride, or 8 phr of maleic anhydride, 3 phr benzoyl peroxide, at 85, 80 and 80°C for 2, 2 and 3 hrs, respectively. Solvent-based wood adhesives were formulated from these copolymers with various contents of wood resin in the range 10-40 phr. The maximal 289 N/in cleavage peel and 245.7 KPa shear strength for NR-g-MA (5.03% grafting) were obtained at 40 phr wood resin

Preliminary studies of the rubber from unserviceable tires irradiated by electron beam

International Nuclear Information System (INIS)

Souza, Clecia M.; Silva, Leonardo G. Andrade e

2011-01-01

Nowadays there is a growth in the developing processes for modification of polymers with ionizing radiation (gamma rays, electron beam) for several industrial applications. An option is ionizing radiation process due to their capacity of inducing crosslinking and scission on a wide range of polymeric materials without initiators or chemicals products. This method has significant advantages on economical and ecological fields, when compared to chemical, thermal and mechanical process. The rubber recycling has been extensively discussed, mainly related to tire. There are reports with data about production and consumption of rubber and unserviceable tire. There is very few information about the destination of others rubber items, incineration and landfill are the main methods for elimination of unserviceable tire, however those methods are not environmentally friendly. It is necessary to study better and effective methods to recycle and to give value to rubber residue. This work is about the use of ionizing radiation for the recovery and/or reuse and processing rubber of unserviceable tire. The samples were irradiated with 200, 400 and 600 kGy radiation dose, 22.39 kGy/s dose rates, at room temperature and in the presence of air using an 1.5 MeV electron beam accelerator. The irradiated and non-irradiated samples were studied by thermogravimetry (TG). The analyses were performed from room temperature up to 600 deg C, heating rate of 10 deg C/min in the presence of nitrogen (N 2 ) and air. By this technique it was possible to observe the effects of the radiation dose on the weight loss. (author)

Preliminary studies of the rubber from unserviceable tires irradiated by electron beam

Energy Technology Data Exchange (ETDEWEB)

Souza, Clecia M.; Silva, Leonardo G. Andrade e, E-mail: blgasilva@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

Nowadays there is a growth in the developing processes for modification of polymers with ionizing radiation (gamma rays, electron beam) for several industrial applications. An option is ionizing radiation process due to their capacity of inducing crosslinking and scission on a wide range of polymeric materials without initiators or chemicals products. This method has significant advantages on economical and ecological fields, when compared to chemical, thermal and mechanical process. The rubber recycling has been extensively discussed, mainly related to tire. There are reports with data about production and consumption of rubber and unserviceable tire. There is very few information about the destination of others rubber items, incineration and landfill are the main methods for elimination of unserviceable tire, however those methods are not environmentally friendly. It is necessary to study better and effective methods to recycle and to give value to rubber residue. This work is about the use of ionizing radiation for the recovery and/or reuse and processing rubber of unserviceable tire. The samples were irradiated with 200, 400 and 600 kGy radiation dose, 22.39 kGy/s dose rates, at room temperature and in the presence of air using an 1.5 MeV electron beam accelerator. The irradiated and non-irradiated samples were studied by thermogravimetry (TG). The analyses were performed from room temperature up to 600 deg C, heating rate of 10 deg C/min in the presence of nitrogen (N{sub 2}) and air. By this technique it was possible to observe the effects of the radiation dose on the weight loss. (author)

HERBERT HOOVER, GREAT BRITAIN, AND THE RUBBER CRISIS, 1923-1926

Directory of Open Access Journals (Sweden)

Silvano A. Wueschner

2000-01-01

Full Text Available This paper examines the controversy arising out of Great Britain’s decision to implement the Stevenson plan. It examines, in particular, the role played by Herbert Hoover, both behind the scenes and in an effort to affect the repeal of the Stevenson scheme and at the same time to encourage and support the development of new sources of rubber under the control of American producers. During the period 1920-1922 rubber producing countries were confronted by the specter of overproduction. The existence of even a short term oversupply coupled with the business slump, a reaction from the war, led to a decline in the price of rubber. British producers succeeded in inducing the British Colonial authorities to support a scheme whereby rubber exports would be regulated in order to bring about an increase in the price of rubber. This plan, developed by the Stevenson Committee, called for a small minimum tax on all exports. Moreover, it soughtto limit production by establishing a quota based on the actual production of rubber during the 1919-1920 growing season. A progressive tax was applied to exports beyond standard production. American reaction to the scheme was varied. Secretary of Commerce Hoover, while publicly stating that the price of rubber had been low and was supportive of efforts to regulate production, behind the scenes showed a great deal of concern about the actions of the British government in regulating a commodity of which the United States was the single largest consumer. He was also linked, by some, to the idea that Great Britain sought to pay its war debt to the United States through the application of this tax. Much was made in American newspapers and the British press about Hoover’s criticism of British rubber restrictions. He was not opposed to regulating the supply of rubber, but only to the involvement of a government in the process, especially when it affected American producers and consumers. In response he proposed a scheme

A comparison between the effects of gamma radiation and sulfur cure system on the microstructure and crosslink network of (styrene butadiene rubber/ethylene propylene diene monomer) blends in presence of nanoclay

Science.gov (United States)

Shoushtari Zadeh Naseri, Aida; Jalali-Arani, Azam

2015-10-01

Rubber blends based on (styrene-butadiene rubber (SBR)/ethylene-propylene-diene monomer (EPDM)) with and without organoclay (OC) were prepared through a melt mixing process. The concentration ratio of the rubber phases (EPDM/SBR; 50/50 wt%) and the amount of the OC were kept constant. The samples were then vulcanized by means of gamma radiation using a Co-60 gamma source as well as sulfur cure system. The effect of absorbed dose on the formation of the crosslinks was confirmed by the Fourier transform infrared spectroscopy (FTIR). The effects of absorbed dose, sulfur cure system and OC on the gel content, and crosslink density were evaluated by the chemical tests. Applying the Charlesby-Pinner equation to estimate the radiation chemical yield, revealed that the use of OC in the blend caused 20% reduction in the degradation/crosslinking ratio. Employing the swelling test data, some thermodynamic parameters were determined. Using field emission scanning electron microscopy (FE-SEM) to investigate microstructure of the samples revealed a more homogeneous structure and also an increase in compatibility of the blend components in the sample cured by the irradiation in comparison to that cured by the sulfur curing system.

Incineration ash conditioning processes

International Nuclear Information System (INIS)

Jouan, A.; Ouvrier, N.; Teulon, F.

1990-01-01

Incinerable wastes consist of the following standard composition corresponding to projected wastes from a future mixed oxide fuel fabrication plant with an annual throughput of 1700 kg (i.e. 5.7 m 3 ) of ashes produced by the incineration facility: . 50% polyvinyl chloride (glove box sleeves), . 5% polyethylene (bags), . 35% rubber (equal amounts of latex and neoprene), . 10% cellulose (equal amounts of cotton and cleansing tissues). The work focused mainly on compaction by high-temperature isostatic pressing, is described in some detail with the results obtained. An engineering study was also carried out to compare this technology with two other ash containment processes: direct-induction (cold crucible) melting and cement-resin matrix embedding. Induction melting is considerably less costly than isostatic pressing; the operating costs are about 1.5 times higher than for cement-resin embedding, but the volume reduction is nearly 3 times greater

A contribution to the electron-beam surface-melting process of metallic materials. Numerical simulation and experimental verification

International Nuclear Information System (INIS)

Bruckner, A.

1996-08-01

For the optimization of the surface melting process it is necessary to make many different experiments. Therefore, the simulation of the surface melting process becomes a major role for the optimization. Most of the simulations, developed for the laser surface melting process, are not usable for the electron-beam surface melting process, because of the different energy input and the possibility of high frequent movement of the electron-beam. In this thesis, a calculation model for electron-beam surface melting is presented. For this numerical simulation a variable volume source is used, which moves in axial direction with the same velocity as the vapor cavity into the material. With this calculation model also the high frequent movement of the electron-beam may be taken into account. The electron-beam diameter is measured with a method of drilling holes with short electron-beam pulses in thin foils. The diameter of the holes depends on the pulse length and reaches a maximal value, which is used for the diameter of the volume source in the calculation. The crack-formation, seen in many treated surfaces, is examined with the Acoustic-Emission Testing. The possibilities of the electron-beam surface melting process are shown with some experiments for different requirements of the treated surfaces, like increasing the hardness, reducing the porosity of a sintered material and the alloying of tin in an aluminium-silicon surface. (author)

Hyundai plans rubber unit despite overcapacity

International Nuclear Information System (INIS)

Hyoungjin Kim.

1993-01-01

Despite the oversupply of synthetic rubber in South Korea, the government has granted approval to Hyundai Petrochemical (Seoul) to build the country's second synthetic rubber unit, to be located alongside its petrochemical complex at Daesan. The plant is due for startup during second-half 1995, when the local market is expected to be in better balance. Hyundai will use Goodyear Tire ampersand Rubber technology for the plant, which will have annual capacities for 40,000 m.t. of polybutadiene rubber (BR), 30,000 m.t. of styrene butadiene rubber (SBR) and 12,000 m.t. of nitrile rubber (NBR). Styrene and butadiene requirements will be met from Hyundai's own production at Daesan. The current local producer of synthetic rubber is Korea Kumho Petrochemicals (Seoul), which has annual capacities for 150,000 m.t. of SBR, 95,000 m.t. of BR, and 10,000 m.t. of NBR. Korean SBR demand is about 141,000 m.t./year but is expected to increase to 161,000 m.t./year by 1996 and reach 194,000 m.t./year by the end of the decade

Rubber Composites Based on Polar Elastomers with Incorporated Modified and Unmodified Magnetic Filler

Directory of Open Access Journals (Sweden)

Ján Kruželák

2016-01-01

Full Text Available Rubber magnetic composites were prepared by incorporation of unmodified and surface modified strontium ferrite into rubber matrices based on NBR and NBR/PVC. Strontium ferrite was dosed to the rubber matrices in concentration scale ranging from 0 to 100 phr. The main goal was to investigate the influence of the type of ferrite on the curing process, physical-mechanical and magnetic properties of composites. The mutual interactions between the filler and rubber matrices were investigated by determination of cross-link density and SEM analysis. The incorporation of magnetic fillers leads to the increase of cross-link density and remanent magnetic induction of composites. Moreover, the improvement of physical-mechanical properties was achieved in dependence on the content of magnetic fillers. Surface modification of ferrite contributed to the enhancement of adhesion on the interphase filler-rubber. It can be stated that ferrite exhibits reinforcing effect in the composite materials and this reinforcing behavior was emphasized with the increase in polarity of the rubber matrix.

Microstructure and transport current characterization of YBa2Cu3O7-x thick films prepared by modified solid-liquid melt growth and powder melt process routes

International Nuclear Information System (INIS)

Langhorn, J.; McGinn, P.J.

1999-01-01

From the characterization of superconducting YBa 2 Cu 3 O 7-x (YBCO) thick films processed by melt texturing on yttria-stabilized zirconia substrates from YBCO precursors it is clear that the properties are highly dependent on the precursor powder. Increased YBCO grain sizes have been induced in thick films processed from by modified solid-liquid melt growth (SLMG) and powder melt (PMP) processes with respect to those processed from pre-reacted YBCO materials. The SLMG and PMP routes utilize precursors consisting of BaCuO 2 -CuO flux material mixed with Y 2 O 3 and Y 2 BaCuO 5 respectively. Cross-sectional analysis of films textured by these routes shows a decreased Y 2 BaCuO 5 size and an increased homogeneity within the matrix with respect to films processed from YBCO powder. Such microstructural improvements lead to an improvement of both the flux pinning and current-carrying characteristics of the processed YBCO films. (author)

Influence of Flame Retardants on the Melt Dripping Behaviour of Thermoplastic Polymers

Directory of Open Access Journals (Sweden)

Melissa Matzen

2015-08-01

Full Text Available Melt flow and dripping of the pyrolysing polymer melt can be both a benefit and a detriment during a fire. In several small-scale fire tests addressing the ignition of a defined specimen with a small ignition source, well-adjusted melt flow and dripping are usually beneficial to pass the test. The presence of flame retardants often changes the melt viscosity crucially. The influence of certain flame retardants on the dripping behaviour of four commercial polymers, poly(butylene terephthalate (PBT, polypropylene (PP, polypropylene modified with ethylene-propylene rubber (PP-EP and polyamide 6 (PA 6, is analysed based on an experimental monitoring of the mass loss due to melt dripping, drop size and drop temperature as a function of the furnace temperature applied to a rod-shaped specimen. Investigating the thermal transition (DSC, thermal and thermo-oxidative decomposition, as well as the viscosity of the polymer and collected drops completes the investigation. Different mechanisms of the flame retardants are associated with their influence on the dripping behaviour in the UL 94 test. Reduction in decomposition temperature and changed viscosity play a major role. A flow limit in flame-retarded PBT, enhanced decomposition of flame-retarded PP and PP-EP and the promotion of dripping in PA 6 are the salient features discussed.

Mapping Deciduous Rubber Plantation Areas and Stand Ages with PALSAR and Landsat Images

Directory of Open Access Journals (Sweden)

Weili Kou

2015-01-01

Full Text Available Accurate and updated finer resolution maps of rubber plantations and stand ages are needed to understand and assess the impacts of rubber plantations on regional ecosystem processes. This study presented a simple method for mapping rubber plantation areas and their stand ages by integration of PALSAR 50-m mosaic images and multi-temporal Landsat TM/ETM+ images. The L-band PALSAR 50-m mosaic images were used to map forests (including both natural forests and rubber trees and non-forests. For those PALSAR-based forest pixels, we analyzed the multi-temporal Landsat TM/ETM+ images from 2000 to 2009. We first studied phenological signatures of deciduous rubber plantations (defoliation and foliation and natural forests through analysis of surface reflectance, Normal Difference Vegetation Index (NDVI, Enhanced Vegetation Index (EVI, and Land Surface Water Index (LSWI and generated a map of rubber plantations in 2009. We then analyzed phenological signatures of rubber plantations with different stand ages and generated a map, in 2009, of rubber plantation stand ages (≤5, 6–10, >10 years-old based on multi-temporal Landsat images. The resultant maps clearly illustrated how rubber plantations have expanded into the mountains in the study area over the years. The results in this study demonstrate the potential of integrating microwave (e.g., PALSAR and optical remote sensing in the characterization of rubber plantations and their expansion over time.

Studies on the increased heat effect within the rubber tree rows of man-made rubber-tea community

International Nuclear Information System (INIS)

Ma Youxin

1994-01-01

Differences in the various components of thermal balance and the microclimatic factors within lower layers of rubber tree rows between a man-made rubber-tea community(RTC)and a pure rubber garden(PRG)in the coldest month were studied in Xishuangbanna,Yun-nan province

Soil methane and CO2 fluxes in rainforest and rubber plantations

Science.gov (United States)

Lang, Rong; Blagodatsky, Sergey; Goldberg, Stefanie; Xu, Jianchu

2017-04-01

Expansion of rubber plantations in South-East Asia has been a land use transformation trend leading to losses of natural forest cover in the region. Besides impact on ecosystem carbon stocks, this conversion influences the dynamics of greenhouse gas fluxes from soil driven by microbial activity, which has been insufficiently studied. Aimed to understand how land use change affects the soil CO2 and CH4 fluxes, we measured surface gas fluxes, gas concentration gradient, and 13C signature in CH4 and soil organic matter in profiles in a transect in Xishuangbanna, including a rainforest site and three rubber plantation sites with age gradient. Gas fluxes were measured by static chamber method and open chamber respiration system. Soil gases were sampled from installed gas samplers at 5, 10, 30, and 75cm depth at representative time in dry and rainy season. The soil CO2 flux was comparable in rainforest and old rubber plantations, while young rubber plantation had the lowest rate. Total carbon content in the surface soil well explained the difference of soil CO2 flux between sites. All sites were CH4 sinks in dry season and uptake decreased in the order of rainforest, old rubber plantations and young rubber plantation. From dry season to rainy season, CH4 consumption decreased with increasing CH4 concentration in the soil profile at all depths. The enrichment of methane by 13CH4 shifted towards to lowerδ13C, being the evidence of enhanced CH4 production process while net surface methane flux reflected the consumption in wet condition. Increment of CH4 concentration in the profile from dry to rainy season was higher in old rubber plantation compared to rainforest, while the shifting of δ13CH4 was larger in rainforest than rubber sites. Turnover rates of soil CO2 and CH4 suggested that the 0-5 cm surface soil was the most active layer for gaseous carbon exchange. δ13C in soil organic matter and soil moisture increased from rainforest, young rubber plantation to old

Radiation induced graft copolymerization of acrylonitrile on natural rubber

International Nuclear Information System (INIS)

Claramma, N.M.; Mathew, N.M.; Thomas, E.V.

1989-01-01

Acrylonitrile graft natural rubber was prepared by initiating the polymerization of acrylonitrile in natural rubber field latex using γ-rays. The reaction was carried out at different rubber-monomer concentrations and the properties of the modified rubbers were compared with those of natural rubber and nitrile rubber. (author)

Biodiversity in rubber agroforests

NARCIS (Netherlands)

Beukema, Hendrien

2013-01-01

Jungle rubber tuinen zijn extensieve rubber agroforests die qua structuur op secundaire bossen lijken, en waarin wilde soorten door de boer worden getolereerd. Met het verdwijnen van het laaglandregenwoud rijst de vraag of de begroeiing die ervoor in de plaats komt een aantal kenmerken en functies

Multi-objective optimization of process conditions in the manufacturing of banana (Musa paradisiaca L.) starch/natural rubber films.

Science.gov (United States)

Ramírez-Hernández, A; Aparicio-Saguilán, A; Reynoso-Meza, G; Carrillo-Ahumada, J

2017-02-10

Multi-objective optimization was used to evaluate the effect of adding banana (Musa paradisiaca L.) starch and natural rubber (cis-1,4-poliisopreno) at different ratios (1-13w/w) to the manufacturing process of biodegradable films, specifically the effect on the biodegradability, crystallinity and moisture of the films. A structural characterization of the films was performed by X-ray diffraction, Fourier transform infrared spectroscopy and SEM, moisture and biodegradability properties were studied. The models obtained showed that degradability vs. moisture tend to be inversely proportional and crystallinity vs. degradability tend to be directly proportional. With respect to crystallinity vs. moisture behavior, it is observed that crystallinity remains constant when moisture values remain between 27 and 41%. Beyond this value there is an exponential increase in crystallinity. These results allow for predictions on the mechanical behavior that can occur in starch/rubber films. Copyright © 2016 Elsevier Ltd. All rights reserved.

Enzymatic synthesis of rubber polymer in Hevea brasiliensis

Energy Technology Data Exchange (ETDEWEB)

Tang, F.; Hu, S.; Benedict, C.R. (Texas A and M Univ., College Station (United States))

1991-05-01

Light and Dennis purified serum soluble rubber transferase from Hevea latex to homogeneity. Prenyl transferase co-purified with rubber transferase. In the absence of washed rubber particles (WRP) the prenyl transferase catalyzed the formation of trans FPP from DMAPP and IPP. In the presence of WRP the transferase catalyzed cis additions of IPP to pre-existing rubber chains. Control mixtures of WRP, Mg{sup 2+} and FPP were not included to test for the contributions of the bound rubber transferase on WRP to the incorporation of IPP into polyisoprene. Bound rubber transferase catalyzes the repetitive addition of IPP to allylic-PP starter molecules to form polyisoprene. The order of utilization of allylic-PP starters was GGPP > FPP > GPP > DMAPP. The authors have shown that the polyisoprene enzymatically synthesized on WRP is a bimodal polymer consisting of different mol wt rubber chains similar to the polymeric characteristics of natural rubber. The bound rubber transferase was solubilized with Chaps and purified on DEAE-cellulose. The polymerization reaction catalyzed by the purified preparation showed a 98% requirement for pre-existing rubber chains. Results suggest that the prenyl transferase from Hevea serum may be part of the polymer starter system furnishing allylic-PP for the bound rubber transferase.

Recovering/recycling of butyl and halogenated butyl rubber via ionizing radiation

International Nuclear Information System (INIS)

Martin, Sandra Regina Scagliusi

2013-01-01

Polymeric materials (plastics and rubbers) attain a continuous and raising proportion of urban and industrial scraps discarded in landfills; their impact on environment are more and more concerning. The implementation of new technologies in order to reduce impacts of plastic waste on the environment, at an effective cost, proved to be a great problem, due to inherent complexity for polymers re-using. Ionizing radiation is capable to modify structure and properties of polymeric material. Butyl and halobutyl rubbers have been used within a comprehensive scale, applications such as tires spare parts and diverse artifacts. The major high energy photon effect, as gamma-rays in butyl and halo butyl rubbers consists in free-radicals generation along changes in mechanical properties.This work aims to the development of controlled degradation processes (devulcanization) of butyl and halo butyl (chlorine and bromine) rubbers, in order to characterize their availability for transformation and modification of properties. Experimental results obtained showed that butyl and halobutyl rubbers,irradiated at 25 kGy and further sheared, are able to be used as an initial point for mixtures with pristine. (author)

Performance of self-compacting rubberized concrete

Directory of Open Access Journals (Sweden)

Hamza Bensaci

2018-01-01

Full Text Available Used tyre rubber wastes present a serious environmental problem of pollution and storage. The recycling of this waste in the industry of construction could be an appropriate solution to produce an eco-concrete and could contribute to the improvement of some of its properties. This paper aims to study the possibility of using tyre rubber waste as fine aggregate replacement in self-compacting concrete (SCC. Fines rubber particles of 0-2 mm of waste tyres were added SCC mixtures as a partial substitution of the total volume of sand at different percentages (5, 10, 15, 20 and 30%. The influence of fines rubber of used tyres on fresh and hardened properties of the SCC was investigated. The fresh properties of SCC were performed by using slump-flow, T50 flow time, L-box, V-funnel and segregation resistance tests. Characteristics of the hardened state were obtained by compressive strength and thermal conductivity. The experimental results showed that the inclusion of fines rubber in SCC decreases the workability, reduced its passing capacity and increases the possibility of blocking. A decrease in compressive strength is observed with the increase in rubber content. On the other hand, the incorporation of the rubber fines aggregates enhances in a remarkably way the thermal conductivity.

Vacuum Arc Melting Processes for Biomedical Ni-Ti Shape Memory Alloy

OpenAIRE

Tsai De-Chang; Chiang Chen-Hsueh

2015-01-01

This study primarily involved using a vacuum arc remelting (VAR) process to prepare a nitinol shape-memory alloy with distinct ratios of alloy components (nitinol: 54.5 wt% to 57 wt%). An advantage of using the VAR process is the adoption of a water-cooled copper crucible, which effectively prevents crucible pollution and impurity infiltration. Optimising the melting production process enables control of the alloy component and facilitates a uniformly mixed compound during subsequent processi...

Rubber friction and force transmission during the shearing process of actively-driven vacuum grippers on rough surfaces

International Nuclear Information System (INIS)

Kern, Patrick

2016-01-01

Nowadays, vacuum grippers come in many different shapes and sizes. Their stability is guaranteed through specially manufactured metal fittings. These fittings are non-positively and positively connected to the elastic part of the vacuum gripper. The design of the elastic part may vary, though. Elastomer components are used to ensure tightness for the negative pressure in the active cave chamber of the vacuum gripper, as well as for the transfer of shearing forces, which acting parallel to the surface. Some vacuum grippers feature one elastomer for both the sealing function and the transfer of shear forces; other gripper types are equipped with various elastomers for those applications. The vacuum grippers described in this work are equipped with structured rubber friction pads, their tightness being ensured by sealing lips made of a flexible foam rubber. A restraint system consisting of one or several vacuum grippers must be sized prior to its actual practical use. For the transmission of shearing forces, which acting parallel to the surface, it is necessary to take the tribological system, consisting of the suction element's elastomer and the base material, into account since these loads put shearing stress on the vacuum gripper. In practice, however, a standardized value is given for the coefficient of friction μ; i.e. the ratio of transmissible frictional force to the normal force. This does neither include a detailed description of the elastomer used nor of the roughness of the base material. The standardized friction coefficients cannot be applied to the practical design of restraint systems. The present work includes the analysis of the load transmission and the modeling of the friction coefficients μ on rough surfaces during the shearing process of actively-driven vacuum grippers. Based on current theories, the phenomenon of elastomeric friction can be attributed to the two main components of hysteresis and adhesion friction. Both components are presented

Polymorphic Transformation of Indomethacin during Hot Melt Extrusion Granulation: Process and Dissolution Control.

Science.gov (United States)

Xu, Ting; Nahar, Kajalajit; Dave, Rutesh; Bates, Simon; Morris, Kenneth

2018-05-10

To study and elucidate the effect of the intensity and duration of processing stresses on the possible solid-state changes during a hot melt extrusion granulation process. Blends of α-indomethacin and PEG 3350 (w/w 4:1) were granulated using various screw sizes/designs on the melt extruder under different temperature regimes. Differential Scanning Calorimetry and X-ray Powder Diffraction were employed for characterization. The dissolution behavior of the pure polymorphs and the resulting granules was determined using in-situ fiber optic UV testing system. An XRPD quantitation method using Excel full pattern fitting was developed to determine the concentration of each constituent (amorphous, α and γ indomethacin and PEG) in samples collected from each functioning zone and in granules. Analysis of in-process samples and granules revealed that higher temperature (≥130°C) and shear stress accelerated the process induced phase transitions from amorphous and/or the α form to γ indomethacin during heating stage. However, rapid cooling resulted in an increased percentage of the α form allowing isolation of the meta-stable form. By determining the conditions that either prevent or facilitate process induced transformations of IMC polymorphs during melt granulation, a design space was developed to control the polymorph present in the resulting granules. This represents the conditions necessary to balance the thermodynamic relationships between the polymorphs of the IMC system and the kinetics of the possible transformations as a function of the processing stresses.

Research on the Microstructure and Property of an Anion Rubber Modified Asphalt

Directory of Open Access Journals (Sweden)

Wei Hong

2013-01-01

Full Text Available The anion rubber modified asphalt (ARMA mixture was first successfully developed with a unique process. In the development process, rubber and asphalt were mixed in the same proportion. Furthermore, the microstructure and modification mechanism of the material were characterized by SEM, FT-IR, TG, and XRD tests. The mechanical property of the mixture was also tested in accordance with the relevant standards. In the end, the material’s capacity of releasing anion was measured by DLY-6A232 atmospheric ion gauge. The results indicated that the addition of anion additive into the rubber modified asphalt (RMA was a mere physical mixture, and the anion additives and rubber particles uniformly dispersed in the ARMA. The addition of anion additive could improve the thermal stability of the RMA. Compared with the traditional asphalt pavement material, the ARMA material shows excellent mechanical properties as well as the ability of releasing anion. Moreover, the material has enormous economic and social benefits by taking full advantage of a large amount of waste tires, thus improving the road surrounding environment.

Effects of thermomechanical processing on titanium aluminide strip cast by the melt overflow process

Energy Technology Data Exchange (ETDEWEB)

Gaspar, T.A. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Hackman, L.E. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Batawi, E. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland)); Peters, J.A. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland))

1994-05-01

The objective of this research project was to investigate the feasibility of producing titanium aluminide foils from direct cast strip using ribbon technology''s plasma melt overflow process. Niobium-modified Ti[sub 3]Al alloys were melted in a cold copper crucible using a transferred plasma arc and then direct cast into strip on a rotating chill roll.Samples cut from the as-cast Ti[sub 3]Al-Nb ([alpha][sub 2]) titanium aluminide strip were encapsulated into a pack. The packs were heated to the rolling temperature and then hot rolled at low strain rates. Foils 70 [mu]m (0.003 in) thick, having a uniform [alpha][sub 2]-B2 microstructure with oxygen contents as low as 900 wt.ppm were obtained after pack rolling. The strips and foils were characterized in terms of microstructure and chemical composition in the as-received, heat-treated and pack-rolled conditions.The results indicated that it was technically feasible to produce foils from direct cast titanium aluminide strip using pack-rolling technology. The advantage of this technology lies in its cost-effectiveness, since the relatively low cost direct-cast titanium aluminide strip was thermomechanically processed into foil with the desired microstructure without any intermediate processing steps. ((orig.))

Degradation of l-polylactide during melt processing with layered double hydroxides

DEFF Research Database (Denmark)

Gerds, Nathalie; Katiyar, Vimal; Koch, Christian Bender

2012-01-01

PLA was melt compounded in small-scale batches with two forms of laurate-modified magnesium–aluminum layered double hydroxide (Mg-Al-LDH-C12), the corresponding carbonate form (Mg-Al-LDH-CO3) and a series of other additives. Various methods were then adopted to characterize the resulting compounds...... in an effort to gain greater insights into PLA degradation during melt processing. PLA molecular weight reduction was found to vary according to the type of LDH additive. It is considered that the degree of particle dispersion and LDH exfoliation, and hence the accessibility of the hydroxide layer surfaces...... and catalytically active Mg site centers are causative factors for PLA degradation. Interestingly, the release of water under the processing conditions was found to have a rather small effect on the PLA degradation. Low loadings of sodium laurate also caused PLA degradation indicating that carboxylate chain ends...

Development of natural rubber membranes for separation of methyl tert-butyl ether and methanol

International Nuclear Information System (INIS)

Nur Azrini Ramlee; Ghazali Mohd Nawawi; Khairul Zaman Dahlan

2010-01-01

As a new commercial process, membrane separation raises significant expectations in the process plant of the future and therefore this research was being initiated to develop and characterize pervaporation membrane based on natural rubber (NR). Natural Rubber SMR-L grade which was supplied by Malaysia Rubber Research Institute (MRRI) was used for the development of the membranes via interpenetrating polymer network (IPN) techniques. Polystyrene (PS) was used to modify the natural rubber to further improve their mechanical and chemical properties. The membranes were prepared with various blend ratios of natural rubber, polystyrene and divinyl benzene as cross linker with constant 1 % of dicumyl peroxide as the initiator. The developed membranes were then characterized to study the functional group presence, membranes morphology, crosslink density, tear strength, adsorption of the membranes and pervaporation separation of Methyl-Tert-Butyl-Ether (MTBE) and Methanol. Pervaporation process was conducted by using varies of MTBE concentration 10, 30, 50 and 70 wt % and at differ operation temperature, 25 degree Celsius and 55 degree Celsius. Separation performance of IPN NR/ PS membranes were based on the presented permeation flux and separation factor. Examination through Fourier Transform Infrared Spectroscopy (FTIR), determined crosslink density and tear strength, 6 series of IPN NR/ PS membranes were successfully developed using natural rubber. Observation from Scanning Electron Microscopy (SEM) showed that the membranes were dense and appropriated for the pervaporation process application. From the pervaporation of MTBE and Methanol, IPN NR/ PS membranes of series D4N30 shown low permeation flux of MTBE but high separation factor while D2N70 membranes was vice versa for both temperature of 25 degree Celsius and 55 degree Celsius. (author)

Gamma irradiator design concepts for radiation vulcanisation of natural rubber latex

International Nuclear Information System (INIS)

Aggarwal, K.S.; Muralidharan, P.; Apte, M.G.; Kalurkar, A.R.; Shah, B.M.

1990-01-01

Radiation vulcanisation of natural rubber latex (NRL) is a new and yet unproven technology and one which involves undefined problems of consumer acceptance and high degree of radiation risk. Therefore, the designer should take care that the initial capital cost of the plant is as low as possible to keep the unit processing cost low during the initial lean period of the product requirement by the market. Three irradiators to process natural rubber latex have been designed as per capacity requirement of the user. Their salient features are described. (author). 2 tabs., 24 figs

Preparation of irradiated natural rubber latex-styrene copolymer for electrical gloves

International Nuclear Information System (INIS)

Made Sumarti Kardha

2010-01-01

Research on irradiated natural rubber latex-styrene copolymer to prepare electrical glove have been done. Vulcanization of natural rubber latex (NRL) was done by mixing 2 phr (per hundred of rubber) of normal butyl acrylate (n-BA) emulsion then irradiated with ã-ray "6"0Co at the dose of 30 kGy producing irradiated natural rubber latex (INRL). Natural rubber latex-styrene copolymers (SC) were prepared by mixing NRL and styrene monomer at styrene concentrations of 50 phr, 75 phr, 100 phr, 500 phr and irradiated at the doses of 15 kGy, 30 kGy and 45 kGy, then characterized their latex and film properties to obtain optimum SC of SC50. This optimum SC, SC50 then mixed with IRNL at the weight ratio of 0/100, 30/70, 50/50, 70/30 and 100/0, to produce irradiated natural rubber latex-styrene copolymer. The properties of copolymer rubber films made by dipping process i.e., % conversion, total solid content, latex viscosity, tensile strength, modulus 300 %, elongation at break, electrical resistance and dielectric constant were then characterized. Characterization result showed that (INRL-SC50) with 50/50 ratio irradiated at the dose of 30 kGy, have % conversion of 80.93 %, electrical resistivity of 1.73 x 10"1"4 Ohm cm and dielectric constant of 2.76 which fulfill the requirement as material for electrical gloves. (author)

The working of RVNRL pilot plant of Rubber Board and it's safety devices

International Nuclear Information System (INIS)

Britto, I.J.; Thomas, E.V.

1996-01-01

A pilot plant for producing radiation vulcanized natural rubber latex (RVNRL) was established at Rubber Board, India in 1992. Irradiation is done by a batch process in the plant. The plant has a versatile safety system for safety of operators and people working in and around the plant

Mesoscopic Numerical Computation of Compressive Strength and Damage Mechanism of Rubber Concrete

Directory of Open Access Journals (Sweden)

Z. H. Xie

2015-01-01

Full Text Available Evaluations of both macroscopic and mesoscopic strengths of materials have been the topic of a great deal of recent research. This paper presents the results of a study, based on the Walraven equation of the production of a mesoscopic random aggregate structure containing various rubber contents and aggregate sizes. On a mesoscopic scale, the damage mechanism in the rubber concrete and the effects of the rubber content and aggregate-mortar interface on the rubber concrete’s compressive resistance property were studied. The results indicate that the random aggregate structural model very closely approximates the experimental results in terms of the fracture distribution and damage characteristics under uniaxial compression. The aggregate-mortar interface mechanical properties have a substantial impact on the test sample’s strength and fracture distribution. As the rubber content increases, the compressive strength and elastic modulus of the test sample decrease proportionally. This paper presents graphics of the entire process from fracture propagation to structural failure of the test piece by means of the mesoscopic finite-element method, which provides a theoretical reference for studying the damage mechanism in rubber concrete and performing parametric calculations.

Quality of structural steel melted by single-slag process

International Nuclear Information System (INIS)

Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

1982-01-01

The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

Chemical modifications of liquid natural rubber

Science.gov (United States)

Azhar, Nur Hanis Adila; Rasid, Hamizah Md; Yusoff, Siti Fairus M.

2016-11-01

Liquid natural rubber (LNR) was synthesized via photosentisized degradation of natural rubber (NR). LNR was modified into epoxidized liquid natural rubber (LENR) and hydroxylated liquid natural rubber (LNR-OH) using Na2WO4/CH3COOH/H2O2 catalytic system. Chemical structures of LNR and modified LNRs were characterized using Attenuated Total Reflectance Fourier Transform Infrared (ATR-FTIR) and 1H Nuclear Magnetic Resonance (NMR) spectroscopies. Integration of 1H NMR was used to calculate the epoxy content (%) of LENR. 1H NMR detected the formation of LNR-OH after prolonged heating and increased of catalyst in oxidation reaction.

The Cyclization of natural rubber

International Nuclear Information System (INIS)

Mirzataheri, M.

2000-01-01

The effect of solvent, temperature, time, weight percent of catalyst on the rate and mechanism of cyclization of natural rubber was studied in toluene and xylene solutions having tin tetra chloride catalyst (SnCl 4 ). Iodo metric titration show, with 8% SnCl 4 (based on polymer weight) cyclization occurs, leaving 27.4% of the total unsaturation. Infrared spectra of cyclized natural rubber show decreased absorption intensity at 840 and 780 cm -1 which are characteristic bands of the linear polymer and the appearance of absorption band at 890 cm -1 as cycles were formed. By using this chemical modification, natural rubber is transformed into a resinous thermoplastic, hard, non rubbery cyclized material with much less unsaturation than the original rubber, which could find commercial applications ad adhesives, printing inks, industrial and ship paints

Modeling of asphalt-rubber rotational viscosity by statistical analysis and neural networks

Directory of Open Access Journals (Sweden)

Luciano Pivoto Specht

2007-03-01

Full Text Available It is of a great importance to know binders' viscosity in order to perform handling, mixing, application processes and asphalt mixes compaction in highway surfacing. This paper presents the results of viscosity measurement in asphalt-rubber binders prepared in laboratory. The binders were prepared varying the rubber content, rubber particle size, duration and temperature of mixture, all following a statistical design plan. The statistical analysis and artificial neural networks were used to create mathematical models for prediction of the binders viscosity. The comparison between experimental data and simulated results with the generated models showed best performance of the neural networks analysis in contrast to the statistic models. The results indicated that the rubber content and duration of mixture have major influence on the observed viscosity for the considered interval of parameters variation.

About the cure kinetics in natural rubber/styrene Butadiene rubber blends at 433 K

International Nuclear Information System (INIS)

Mansilla, M.A.; Marzocca, A.J.

2012-01-01

Vulcanized blends of elastomers are employed in several goods mainly to improve physical properties and reduce costs. One of the most used blends of this kind is that composed by natural rubber (NR) and styrene butadiene rubber (SBR). The cure kinetic of these blends depends mainly on the compound formulation and the cure temperature and time. The preparation method of the blends can influence the mechanical properties of the vulcanized compounds. In this work the cure kinetic at 433 K of NR/SBR blends vulcanized with the system sulfur/TBBS (N-t-butyl-2-benzothiazole sulfenamide) is analyzed in samples prepared by mechanical mixing and solution blending. The two methods produce elastomer domains of NR and SBR, which present different microstructure due to the cure level attained during vulcanization. The cure kinetics is studied by means of rheometer tests and the model proposed by Kamal and Sourour. The analysis of the cure rate is presented and is related to the structure obtained during the vulcanization process.

About the cure kinetics in natural rubber/styrene Butadiene rubber blends at 433 K

Energy Technology Data Exchange (ETDEWEB)

Mansilla, M.A., E-mail: mmansilla@df.uba.ar [Laboratorio de Polimeros y Materiales Compuestos, Departamento de Fisica, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria, Pabellon 1, C1428EGA Buenos Aires (Argentina); Marzocca, A.J. [Laboratorio de Polimeros y Materiales Compuestos, Departamento de Fisica, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria, Pabellon 1, C1428EGA Buenos Aires (Argentina)

2012-08-15

Vulcanized blends of elastomers are employed in several goods mainly to improve physical properties and reduce costs. One of the most used blends of this kind is that composed by natural rubber (NR) and styrene butadiene rubber (SBR). The cure kinetic of these blends depends mainly on the compound formulation and the cure temperature and time. The preparation method of the blends can influence the mechanical properties of the vulcanized compounds. In this work the cure kinetic at 433 K of NR/SBR blends vulcanized with the system sulfur/TBBS (N-t-butyl-2-benzothiazole sulfenamide) is analyzed in samples prepared by mechanical mixing and solution blending. The two methods produce elastomer domains of NR and SBR, which present different microstructure due to the cure level attained during vulcanization. The cure kinetics is studied by means of rheometer tests and the model proposed by Kamal and Sourour. The analysis of the cure rate is presented and is related to the structure obtained during the vulcanization process.

The computer-aided design of rubber-metal products

Directory of Open Access Journals (Sweden)

Pavlo S. Shvets

2015-12-01

Full Text Available The important problem in design of rubber-metal products is the optimization of their mass without sacrificing of proportionality factor is in the limits of standard. Aim: The aim of this work is to improve the computer-aided systems by development and implementation of improved optimization method in rubber-metal CAD systems for designers based on the reverse optimization. Materials and Methods: The paper studies the matters of computer-aided structural design of technical composite products composed of anisotropic materials that are essentially different in properties. Results: The structure of CAD systems for designers solving the problems of such design is offered and the work principles of its subsystems are described. It is shown that complicated systems optimization in CAD systems must consider as restrictions the entitative connection between separate elements of these systems within the area of the optimizing arguments. Conclusions: The problem of the “reverse” optimization when objective functions are the connectivity area parameters is considered. In many cases, this allows receiving solutions that are more effective during the computer-aided design process. The developed CAD system for designers was used during the production of rubber-metal shock absorbers at the Odessa Rubber Technical Articles Plant. The positive technical and economic effect was obtained.

Thermal analysis and microstructure of hexaperrite based magnet composite with natural rubber matrix

International Nuclear Information System (INIS)

Sudirman; Ridwan; Jamilah; Trijono, Waluyo

2000-01-01

Thermal and microstructure analyse of hexa ferrite based on composite magnets with natural rubber matrix have been done to investigate their performance. Such magnets play an important role in the toy and house-hold industries because of their suitable magnetic properties, low cost, lightness and flexibility. The composite magnets were synthesized by blending the ferrite powder and natural rubber at composition 30%-70% rubber volume. The microstructure and thermal behaviour of the composite were examined by using SEM and OTA/TGA. The result show that the natural rubber swelling is optimally at 181,17 o C, which is the recommended top condition for blending. The performance magnet composite is limited by the change of natural rubber properties which decompose at temperature around 400 o C. In the decomposition process, the natural rubber molecule trapped in a composite system based on BaM is more difficult are more compared to the composite system based on SrM because the BaM system particle microstructure and its distribution more homogeneous

Aging effects around the glass and melting transitions in poly(dimethylsiloxane) visualized by resistance measurements [erratum in Applied Physics Letters 85 (16) 3638-3638

NARCIS (Netherlands)

Brom, H.B.; Romijn, I.G.; Magis, J.G.; van der Vleuten, M.; Michels, M.A.J.

2004-01-01

The aging effects around the glass and melting transitions in poly(dimethylsiloxane) were investigated. Small amounts of carbon-black (CB) particles were dispersed in a fractal network in nonconducting rubbers for monitoring the structural changes on small length scales due to aging. Long time

Use of rubber crumbs in cement concrete

Science.gov (United States)

Longvinenko, A. A.

2018-03-01

Rubber crumb obtained from worn out tires has been increasingly used over the last 15-20 years, especially in manufacture of asphalt and cement concrete mixtures. This review pays principal attention to application of the rubber crumb to cement concrete mixtures. Use of the rubber crumb in cement concrete is not as successful as in asphalt concrete mixtures, due to incompatibility problems linked to chemical composition and a significant difference in rigidity between the rubber crumb and concrete mixture aggregates. Different methods are proposed and studied to mitigate the adverse influence and increase the beneficial effects of the rubber crumb when added to cement concrete.

Natural rubber, a potential alternative source for the synthesis of renewable fuels via Hydrous Pyrolysis

Science.gov (United States)

Ahmad, N.; Dayana, S. A. S.; Abnisa, F.; Mohd, W. A. W. D.

2018-03-01

Natural rubber is a humid agricultural harvest, which mostly contains hydrocarbon cis-1, 4-Poly isoprene. Through depolymerisation technology, the natural rubber can be changed into liquid product, and then it can be subsequently utilized as a fuel or chemical feedstock. This article aims to provide an outlook on the natural rubber and its sources, which are available globally. Numerous depolymerisation processes, which include pyrolysis, gasification, chemical degradation, catalytic cracking and hydrogenation, were introduced in this paper, while the focus of discussion was emphasized on the hydrous pyrolysis process. Many studies have shown that the use of hydrous pyrolysis able to improve the depolymerisation process, e.g. the raw material can be feed without drying, the process can be carried out at lower temperature, only the water is used as the reaction medium, and it is easy to separate the water from oil product. The effect of operating parameters such as temperature, water to rubber mass ratio, reaction time and type of gases on the product yield and composition were reviewed in this paper. In addition, this paper also highlighted the eco-friendly and economic viability of the hydrous pyrolysis process.

Effect of carbon black composition with sludge palm oil on the curing characteristic and mechanical properties of natural rubber/styrene butadiene rubber compound

Science.gov (United States)

Mohamed, R.; Nurazzi, N. Mohd; Huzaifah, M.

2017-07-01

This study was conducted to investigate the possibility of utilizing sludge palm oil (SPO) as processing oil, with various amount of carbon black as its reinforcing filler, and its effects on the curing characteristics and mechanical properties of natural rubber/styrene butadiene rubber (NR/SBR) compound. Rubber compound with fixed 15 pphr of SPO loading, and different carbon black loading from 20 to 50 pphr, was prepared using two roll mills. The cure characteristics and mechanical tests that have been conducted are the scorch and cure time analysis, tensile strength and tear strength. Scorch time (ts5) and cure time (t90) of the compound increases with the increasing carbon black loading. The mechanical properties of NR/SBR compound viz. the tensile strength, modulus at 300% strain and tear strength were also improved by the increasing carbon black loading.

Rubber pad forming - Efficient approach for the manufacturing of complex structured sheet metal blanks for food industry

Science.gov (United States)

Spoelstra, Paul; Djakow, Eugen; Homberg, Werner

2017-10-01

The production of complex organic shapes in sheet metals is gaining more importance in the food industry due to increasing functional and hygienic demands. Hence it is necessary to produce parts with complex geometries promoting cleanability and general sanitation leading to improvement of food safety. In this context, and especially when stainless steel has to be formed into highly complex geometries while maintaining desired surface properties, it is inevitable that alternative manufacturing processes will need to be used which meet these requirements. Rubber pad forming offers high potential when it comes to shaping complex parts with excellent surface quality, with virtually no tool marks and scratches. Especially in cases where only small series are to be produced, rubber pad forming processes offers both technological and economic advantages. Due to the flexible punch, variation in metal thickness can be used with the same forming tool. The investments to set-up Rubber pad forming is low in comparison to conventional sheet metal forming processes. The process facilitates production of shallow sheet metal parts with complex contours and bends. Different bending sequences in a multiple tool set-up can also be conducted. The planned contribution thus describes a brief overview of the rubber pad technology. It shows the prototype rubber pad forming machine which can be used to perform complex part geometries made from stainless steel (1.4301). Based on an analysis of the already existing systems and new machines for rubber pad forming processes, together with their process properties, influencing variables and areas of application, some relevant parts for the food industry are presented.

Modeling of velocity field for vacuum induction melting process

Institute of Scientific and Technical Information of China (English)

CHEN Bo; JIANG Zhi-guo; LIU Kui; LI Yi-yi

2005-01-01

The numerical simulation for the recirculating flow of melting of an electromagnetically stirred alloy in a cylindrical induction furnace crucible was presented. Inductive currents and electromagnetic body forces in the alloy under three different solenoid frequencies and three different melting powers were calculated, and then the forces were adopted in the fluid flow equations to simulate the flow of the alloy and the behavior of the free surface. The relationship between the height of the electromagnetic stirring meniscus, melting power, and solenoid frequency was derived based on the law of mass conservation. The results show that the inductive currents and the electromagnetic forces vary with the frequency, melting power, and the physical properties of metal. The velocity and the height of the meniscus increase with the increase of the melting power and the decrease of the solenoid frequency.

Mineral conversion and microstructure change in the melting process of Shenmu coal ash

Energy Technology Data Exchange (ETDEWEB)

Yang Jianguo; Deng Furong; Zhao Hong; Cen Kefa [Zhejiang University, Hangzhou (China). State Key Laboratory of Clean Energy Utilization

2007-05-15

China has rich reserves of Shenmu coal, which has the typical characteristic of low-melting-point ash. If used in the pulverized-coal boiler of a power plant, Shenmu coal would cause serious slagging. In order to solve the slagging problem of Shenmu coal, the melting mechanism of Shenmu coal ash was studied. One of the Shenmu coals - Wenjialiang coal - was selected for the study. Using thermogravimetry-differential scanning colorimetry (TG-DSC) methods, the change of the coal ash's physicochemistry with temperature was studied. The typical temperature points in the melting process were obtained. Ash samples of the different temperature points were prepared in a high-temperature furnace with parameters similar to those used in the TG-DSC test, and were then cooled quickly in water. Later, the ash samples were analyzed using X-ray diffraction (XRD) and scanning electron microscopy-energy dispersive X-ray analysis (SEM-EDX) methods in detail. Wenjialiang coal ash started to melt at 980{sup o}C. The ash was found to melt to a great extent at 1200{sup o}C and formed a multiform microstructure. At 1260{sup o}C, it was found to melt into a dense body with many pores, and formed a piece of vitreous body at 1340{sup o}C. Anorthite and gehlenite are the intermediate products that exist between 980 and 1340{sup o}C. They may be the main cause of the ash having low melting points, so that they could convert into a eutectic at low temperatures.

Effect of cellulose nanocrystals from corn cob with dispersion agent polyvinyl pyrrolidone in natural rubber latex film after aging treatment

Science.gov (United States)

Harahap, H.; Ridha, M.; Halimatuddahliana; Taslim; Iriany

2018-02-01

This study about the resistance of natural rubber latex films using nanocrystals cellulose filler from corn cob waste by aging treatment. Corn cob used as organic filler composed of cellulose, hemicellulose, and lignin. Each component has a potential for reuse, such as cellulose. Cellulose from corn cob has potential application as a filler prepared by hydrolysis process using a strong acid. The producing of natural rubber latex films through coagulant dowsing process. This research started with the pre-vulcanization process of natural rubber latex at 70 °C and followed by process of vulcanization at 110 °C for 20 minutes. Natural rubber latex films that have been produced continued with the aging treatment at 70 °C for 168 hours. The mechanical properties of natural rubber latex films after aging treatment are the tensile strength, elongation at break, M100 and M300 have performed.

New Evidences on the Process Sensitivity of Some Renewable Blends Based on Starch considering Their Melt Rheological Properties

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Doina Dimonie

2016-01-01

Full Text Available The degradability and processability of new renewable materials based on starch and PVOH were studied using the melt flow index (MFI method by measuring the melt rheological properties which depend not only on the extrusion conditions and material formulation but also on the macromolecule characteristics which can be modified by chemical degradation. These results were correlated with other material properties like color and cross-linking degree. The obtained results show that flowing in the melted state of the studied materials is accompanied by a second process of chains chemical degradation. It was observed that, at the same level of additivation, under identical extrusion conditions, the melted blends with corn starch as main component are highly mechanically sensitive and degrade mostly by chains scission and those with PVOH as major component are highly temperature sensitive and degrade mainly by cross-linking. The obtained results show also that each PVOH-starch blend requires particular formulation and individual windows of melt processing conditions. These results are a good proof that the MFI method is a good path to study the degradability and moldability of process sensitive polymeric materials like those based on starch and PVOH.

Characterization of the natural rubber from new rubber tree clones of PB 300 series

International Nuclear Information System (INIS)

Silva, Maycon J.; Spinelli, Rafaela O.; Moreno, Rogerio M.B.; Mattoso, Luiz H.C.; Martins, Maria Alice; Scaloppi Junior, Erivaldo J.

2015-01-01

The natural rubber (NR) is present in more than 2500 species of plants, being the Hevea brasiliensis the most commercially exploited. It is a raw material of great importance to the Brazilian economy, but the country faces a production's deficit, having to import about 60% of its consumption. In this work , the latex obtained from rubber tree of new clones of PB series 300 (PB 311, PB 312, PB 314 , PB 326, PB 346 and PB 350 ) and RRIM 600 (control) were characterized by dry rubber content (DRC), total solids content, distribution of particle size, Zeta potential, thermogravimetry, differential scanning calorimetry, infrared in the spectroscopy (FTIR), nuclear magnetic resonance (NMR) and technological properties. The DRC values ranged from 33% to 40%, and total solids of 38% to 44%. All of the clones showed average particle diameter between 180.0 to 192.1 nm, excluding clones PB 326 and PB 346 with 150.0 nm and 157.9 nm, respectively. The NMR spectra and FTIR showed that the structure of the natural rubber from all clones studied is cis -1,4- polyisoprene. Natural rubber from the new clones showed good thermal stability up to 285 °C and glass transition temperature of -64 °C. (author)

Temperature Scanning Stress Relaxation of an Autonomous Self-Healing Elastomer Containing Non-Covalent Reversible Network Junctions

Directory of Open Access Journals (Sweden)

Amit Das

2018-01-01

Full Text Available In this work, we report about the mechanical relaxation characteristics of an intrinsically self-healable imidazole modified commercial rubber. This kind of self-healing rubber was prepared by melt mixing of 1-butyl imidazole with bromo-butyl rubber (bromine modified isoprene-isobutylene copolymer, BIIR. By this melt mixing process, the reactive allylic bromine of bromo-butyl rubber was converted into imidazole bromide salt. The resulting development of an ionic character to the polymer backbone leads to an ionic association of the groups which ultimately results to the formation of a network structure of the rubber chains. The modified BIIR thus behaves like a robust crosslinked rubber and shows unusual self-healing properties. The non-covalent reversible network has been studied in detail with respect to stress relaxation experiments, scanning electron microscopic and X-ray scattering.

SUPPLY-CHAIN OF NATURAL RUBBER IN INDONESIA

Directory of Open Access Journals (Sweden)

Bustanul Arifin

2011-08-01

Full Text Available Normal 0 false false false MicrosoftInternetExplorer4 st1\\:*{behavior:url(#ieooui } /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-parent:""; mso-padding-alt:0cm 5.4pt 0cm 5.4pt; mso-para-margin:0cm; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:10.0pt; font-family:"Times New Roman"; mso-ansi-language:#0400; mso-fareast-language:#0400; mso-bidi-language:#0400;} The study examines the supply chain of natural rubber production in Indonesia and assessing the transmission of prices to rubber growers and provides recommendations for a suitable scheme that would help to ensure high production standards and a sustainable return for natural rubber production.  The frameworks to examine the performance of supply chain of rubber marketing rely mostly on the efficiency level of marketing system of natural rubbers, including the value chain principles in marketing margin, and revealed price transmission from consumers to growers. The results show that the roles of subdistrict middlemen are extremely crucial in moving up the slabs from the village level to urban areas, where trader-brokers are expecting the slabs to be forwarded directly to crumb-rubber factories.  Changes in world price, hence the profits being accumulated by traders and rubber factories, are not transmitted properly to rubber farmers and/or sharetappers. Information asymmetry, the access over price information, and immediate response of rubber growers to the change in world price could explain this non-cointegration in price data between growers and exporters.  In the near future, the policy reforms in supply chain of natural rubber marketing in Indonesia should carefully address these issues in a more comprehensive manner.  Finally, in order to contribute to the positive environmental and social benefits, the major challenge for natural rubber

CURING AND MECHANICAL PROPERTIES OF CHLOROSULPHONATED POLYETHYLENE RUBBER BLEND

Directory of Open Access Journals (Sweden)

Jaroslava Budinski-Simendić

2011-09-01

Full Text Available In this paper, the curing and mechanical properties of two series of prepared blends, i.e., chlorosulphonated polyethylene (CSM/isobutylene-co-isoprene (IIR rubber blends and chlorosulphonated polyethylene (CSM/chlorinated isobutylene-co-isoprene (CIIR rubber blends were carried out. Blends were prepared using a two-roll mill at a temperature of 40-50 °C. The curing was assessed using a Monsanto oscillating disc rheometer R-100. The process of vulcanization accelerated sulfur of pure rubbers and their blends was carried out in an electrically heated laboratory hydraulic press under a pressure of about 4 MPa and 160 °C. The stress-strain experiments were performed using a tensile tester machine (Zwick 1425. Results indicate that the scorch time, ts2, and optimum cure time, tc90, increase with increasing CSM content in both blends. The value of modulus at 100 and 300% elongation and tensile strength increases with increasing CSM content, whereas elongation at break shows a decreasing trend. The enhancement in mechanical properties was supported by data of crosslink density in these samples obtained from swelling measurement and scanning electron microscopy studies of the rubber blends fractured surfaces

Influence of gamma and e-beam irradiation on microhardness of recycled polyolefin-rubber composites

International Nuclear Information System (INIS)

Atabaev, B.G.; Gafurov, U.G.; Fainleib, A.M.; Tolstov, A.

2006-01-01

Full text: The dose dependencies of surface Vickers microhardness (H) for gamma and e-beam irradiated (E=5 MeV) recycled polyethylene-rubber and polypropylene-rubber composites has been investigated. The new techniques for measuring of polymer surface microhardness using decoration of indenter imprint under load lower 100g are developed. The measurements under 50g load shown the microhardness sharp decreasing for e-beam irradiation up to dose 50-150 kGy. The optimal dose D opt for improving of viscoelastic properties at minimal microhardness HV for HDPE-rubber blends-100 kGy and PP-rubber blends-75 kGy are defined. The microhardness change depend on irradiation dose can be explained by concurrence of irradiation stimulated chain cross-linking, oxidation and destruction processes. In our work samples of polyolefin powder were irradiated in air to form peroxide and hydroperoxide groups and heated to form polar groups capable of improving the compatibility with the radiation devulcanized rubber particles. The absolute value of microhardness of polyolefin-rubber composites extremely low for polyolefins and close to microhardness of high elastic rubber. The viscoelastic properties can be explained by new model of formation mixing amorphous interface between semicrystalline polyolefin and devulcanized rubber. The work was supported by EC (STCU Project U3009). (author)

75 FR 38119 - Polychloroprene Rubber From Japan

Science.gov (United States)

2010-07-01

... Rubber From Japan AGENCY: United States International Trade Commission. ACTION: Institution of a five-year review concerning the antidumping duty finding on polychloroprene rubber from Japan. SUMMARY: The... on polychloroprene rubber from Japan would be likely to lead to continuation or recurrence of...

Effect of Sorbitol Plasticizer on the Structure and Properties of Melt Processed Polyvinyl Alcohol Films.

Science.gov (United States)

Tian, Huafeng; Liu, Di; Yao, Yuanyuan; Ma, Songbai; Zhang, Xing; Xiang, Aimin

2017-12-01

Poly (vinyl alcohol) (PVA) possesses wide applications as food packaging materials, but is difficult to melt process for its strong inter/intra hydrogen bonding. In this work, flexible PVA films with different content of sorbitol plasticizers were prepared by melt processing with the assistance of water. And the influence of sorbitol plasticizer content on the crystallinity, optical transparency, water-retaining capability, mechanical properties, thermal stability and oxygen and water permeability were investigated. The results indicated that sorbitol dramatically improved the melt processing ability of PVA. Sorbitol could interact with PVA to form strong hydrogen bonding interactions, which would decrease the original hydrogen bonding of the matrix, resulting in the decrease of crystallinity degrees. The glass transition, melting and crystallization peak temperatures decreased with the increase of sorbitol. All the films exhibited fine optical transparency. The water retaining capability were improved with the increase of sorbitol. Especially, an increase in elongation at break and decrease in Young's modulus and tensile strength were observed indicating good plasticizing effect of sorbitol on PVA films. In addition, the PVA films prepared in this work exhibited fine barrier properties against oxygen and water, suggesting wide application potential as packaging materials. © 2017 Institute of Food Technologists®.

Blends of ground tire rubber devulcanized by microwaves/HDPE - Part A: influence of devulcanization process

Directory of Open Access Journals (Sweden)

Fabiula Danielli Bastos de Sousa

2015-06-01

Full Text Available AbstractThe main objective of this work is the study of the influence of microwaves devulcanization of the elastomeric phase on dynamically revulcanized blends based on Ground Tire Rubber (GTR/High Density Polyethylene (HDPE. The devulcanization of the GTR was performed in a system comprised of a conventional microwave oven adapted with a motorized stirring at a constant microwaves power and at various exposure times. The influence of the devulcanization process on the final properties of the blends was evaluated in terms of mechanical, viscoelastic, thermal and rheological properties. The morphology was also studied.

27 CFR 21.125 - Rubber hydrocarbon solvent.

Science.gov (United States)

2010-04-01

... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Rubber hydrocarbon solvent. 21.125 Section 21.125 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU....125 Rubber hydrocarbon solvent. (a) Rubber hydrocarbon solvent is a petroleum derivative. (b...

Laser post-processing of Inconel 625 made by selective laser melting

Science.gov (United States)

Witkin, David; Helvajian, Henry; Steffeney, Lee; Hansen, William

2016-04-01

The effect of laser remelting of surfaces of as-built Selective Laser Melted (SLM) Inconel 625 was evaluated for its potential to improve the surface roughness of SLM parts. Many alloys made by SLM have properties similar to their wrought counterparts, but surface roughness of SLM-made parts is much higher than found in standard machine shop operations. This has implications for mechanical properties of SLM materials, such as a large debit in fatigue properties, and in applications of SLM, where surface roughness can alter fluid flow characteristics. Because complexity and netshape fabrication are fundamental advantages of Additive Manufacturing (AM), post-processing by mechanical means to reduce surface roughness detracts from the potential utility of AM. Use of a laser to improve surface roughness by targeted remelting or annealing offers the possibility of in-situ surface polishing of AM surfaces- the same laser used to melt the powder could be amplitude modulated to smooth the part during the build. The effects of remelting the surfaces of SLM Inconel 625 were demonstrated using a CW fiber laser (IPG: 1064 nm, 2-50 W) that is amplitude modulated with a pulse profile to induce remelting without spallation or ablation. The process achieved uniform depth of melting and improved surface roughness. The results show that with an appropriate pulse profile that meters the heat-load, surface features such as partially sintered powder particles and surface connected porosity can be mitigated via a secondary remelting/annealing event.

High throughput deposition of hydrogenated amorphous carbon coatings on rubber with expanding thermal plasma

NARCIS (Netherlands)

Pei, Y.T.; Eivani, A.R.; Zaharia, T.; Kazantis, A.V.; Sanden, van de M.C.M.; De Hosson, J.T.M.

2014-01-01

Flexible hydrogenated amorphous carbon (a-C:H) thin film coated on rubbers has shown outstanding protection of rubber seals from friction and wear. This work concentrates on the potential advances of expanding thermal plasma (ETP) process for a high throughput deposition of a-C:H thin films in

Natural rubber/nitrile butadiene rubber/hindered phenol composites with high-damping properties

Directory of Open Access Journals (Sweden)

Xiuying Zhao

2015-10-01

Full Text Available New natural rubber (NR/nitrile butadiene rubber (NBR/hindered phenol (AO-80 composites with high-damping properties were prepared in this study. The morphological, structural, and mechanical properties were characterized by atomic force microscopy (AFM, polarized Fourier transform infrared spectrometer (FTIR, dynamic mechanical thermal analyzer (DMTA, and a tensile tester. Each composite consisted of two phases: the NR phase and the NBR/AO-80 phase. There was partial compatibility between the NR phase and the NBR/AO-80 phase, and the NR/NBR/AO-80 (50/50/20 composite exhibited a co-continuous morphology. Strain-induced crystallization occurred in the NR phase at strains higher than 200%, and strain-induced orientation appeared in the NBR/AO-80 phase with the increase of strain from 100% to 500%. The composites had a special stress–strain behavior and mechanical properties because of the simultaneous strain-induced orientation and strain-induced crystallization. In the working temperature range of a seismic isolation bearing, the composites (especially the NR/NBR/AO-80 (50/50/20 composite presented a high loss factor, high area of loss peak (TA, and high hysteresis energy. Therefore, the NR/NBR/AO-80 rubber composites are expected to have important application as a high-performance damping material for rubber bearing.

Microstructural and mechanical approaches of the selective laser melting process applied to a nickel-base superalloy

International Nuclear Information System (INIS)

Vilaro, T.; Colin, C.; Bartout, J.D.; Nazé, L.; Sennour, M.

2012-01-01

Highlights: ► We examine the as-fabricated microstructure of the Nimonic 263 processed by selective laser melting. ► We optimized heat treatments to modify the microstructure and improve the mechanical properties. ► We tested through tensile tests the various microstructures in order to compare the effects of the heat treatments. - Abstract: This article aims at presenting the Nimonic 263 as-processed microstructure of the selective laser melting which is an innovative process. Because the melting pool is small and the scanning speed of the laser beam is relatively high, the as-processed microstructure is out-of-equilibrium and very typical to additive manufacturing processes. To match the industrial requirement, the microstructures are modified through heat treatments in order to either produce precipitation hardening or relieve the thermal stresses. Tensile tests at room temperature give rise to high mechanical properties close or above those presented by Wang et al. . However, it is noted a strong anisotropy as a function of the building direction of the samples because of the columnar grain growth.

Lignocellulosic fiber reinforced rubber composites

CSIR Research Space (South Africa)

Jacob John, Maya

2009-04-01

Full Text Available Natural Rubber (NR) is a naturally occurring elastomeric polymer of isoprene (2-methyl-1,3-butadiene). It can be extracted from latex of only one kind of tree, the Hevea braziliensis. Hevea rubber is produced in many tropical regions of Southeast...

Induction skull melting facility: an advanced system for electromagnetic processing of metals and alloys

International Nuclear Information System (INIS)

Sugilal, G.; Agarwal, K.

2017-01-01

Induction Skull Melting (ISM) is an advanced technology for processing highly refractory and extremely reactive metals and their alloys to produce ultra-high purity products. In ISM, the metallic charge is melted in a water-cooled, copper crucible. The crucible is segmented so that the magnetic field can penetrate into the metallic charge to be melted. By virtue of the strong electromagnetic stirring, the ISM technology can also be used to homogenize alloys of metals, which are difficult to be combined uniformly in composition due to large difference in specific gravity. In view of various important applications in frontier areas of material research, development and production, Bhabha Atomic Research Centre developed the ISM technology indigenously

A study on creep properties of laminated rubber bearings. Pt. 1. Creep properties and numerical simulations of thick rubber bearings

International Nuclear Information System (INIS)

Matsuda, Akihiro; Yabana, Shuichi

2000-01-01

In this report, to evaluate creep properties and effects of creep deformation on mechanical properties of thick rubber bearings for three-dimensional isolation system, we show results of compression creep test for rubber bearings of various rubber materials and shapes and development of numerical simulation method. Creep properties of thick rubber bearings were obtained from compression creep tests. The creep strain shows steady creep that have logarithmic relationships between strain and time and accelerated creep that have linear relationships. We make numerical model of a rubber material with nonlinear viscoelastic constitutional equations. Mechanical properties after creep loading test are simulated with enough accuracy. (author)

Treatment of wastewater from rubber industry in Malaysia ...

African Journals Online (AJOL)

Treatment of wastewater from rubber industry in Malaysia. ... Discharge of untreated rubber effluent to waterways resulted in water pollution that affected the human health. ... Key words: Rubber industry, effluent, waste management, Malaysia.

Presence of Polycyclic Aromatic Hydrocarbons in Rubber Packaging Materials and in Parenteral Formulations Stored in Bottles With Rubber Stoppers.

Science.gov (United States)

Bohrer, Denise; Viana, Carine; Barichello, Marcia M; de Moura, Juliane F; de Carvalho, Leandro M; Nascimento, Paulo C

2017-08-01

Rubber closures are the primary packaging material for sterile preparations intended for repeated use. Important features of rubber closures are achieved after additives are added to the elastomeric material that compounds the rubber. Among these additives is carbon black. Because of its origin, carbon black may contain polycyclic aromatic hydrocarbons (PAHs). The U.S. Environmental Protection Agency has identified 16 priority PAHs on the basis of concerns that they cause or might cause cancer in animals and humans. Regulatory agencies impose carbon black purity specifications based on limits for total PAHs (0.5 mg/kg) and benzo[a]pyrene (5 μg/kg) or benzo[a]pyrene only (250 μg/kg). PAHs in rubber packaging used for pharmaceutical formulations and in parenteral products stored in containers with rubber stoppers were investigated. To this end, the method proposed by the National Institute for Occupational Safety and Health-based on high-performance liquid chromatography with ultraviolet and fluorescence detection-was adapted to determine the levels of PAHs in rubber stoppers (gray and red) and in lipid emulsions and amino acid solutions stored in bottles with rubber stoppers. The rubber materials were shown to contain 12 PAHs, in concentrations ranging from 0.25-3.31 µg/g. Only 1 of 18 samples (11 amino acid solutions and 7 lipid emulsions) was uncontaminated. The most prevalent contaminants were pyrene, benzo[a]pyrene, and fluoranthene. The total PAH concentrations in the samples ranged from 0.11-5.96 µg/mL. Components of parenteral nutrition may be contaminated with PAHs, and rubber stoppers represent a potential source of these contaminants.

Properties of Vulcanized Polyisoprene Rubber Composites Filled with Opalized White Tuff and Precipitated Silica

Directory of Open Access Journals (Sweden)

Suzana Samaržija-Jovanović

2014-01-01

Full Text Available Opalized white tuff (OWT with 40 μm average particle size and 39.3 m2/g specific surface area has been introduced into polyisoprene rubber (NR. Their reinforcing effects were evaluated by comparisons with those from precipitated silica (PSi. The cure characteristic, apparent activation energy of cross-link (Eac and reversion (Ear, and mechanical properties of a variety of composites based on these rubbers were studied. This was done using vulcanization techniques, mechanical testing, and scanning electron microscopy (SEM. The results showed that OWT can greatly improve the vulcanizing process by shortening the time of optimum cure (tc90 and the scorch time (ts2 of cross-linked rubber composites, which improves production efficiency and operational security. The rubber composites filled with 50 phr of OWT were found to have good mechanical and elastomeric properties. The tensile strengths of the NR/OWT composites are close to those of NR/PSi composites, but the tear strength and modulus are not as good as the corresponding properties of those containing precipitated silica. Morphology results revealed that the OWT is poorly dispersed in the rubber matrix. According to that, the lower interactions between OWT and polyisoprene rubber macromolecules are obtained, but similar mechanical properties of NR/OWT (100/50 rubber composites compared with NR/PSi (100/50 rubber composites are resulted.

Melt-processable, radiation cross-linkable E--CTFE copolymer compositions

International Nuclear Information System (INIS)

Robertson, A.B.; Schaffhauser, R.J.

1976-01-01

Melt-processable, radiation cross-linkable ethylene/chlorotrifluoroethylene copolymer compositions are provided which contain about 0.1 to 5 percent by weight of the copolymer of a radiation cross-linking promoter, about 0.01 to 5 percent by weight of an anti-oxidant and about 0.1 to 30 precent by weight of an acid scavenger. Such compositions do not give off odors when irradiated to cross-link the copolymer and do not develop bubbles after irradiation. 15 claims, no drawings

Rubber friction: role of the flash temperature

International Nuclear Information System (INIS)

Persson, B N J

2006-01-01

When a rubber block is sliding on a hard rough substrate, the substrate asperities will exert time-dependent deformations of the rubber surface resulting in viscoelastic energy dissipation in the rubber, which gives a contribution to the sliding friction. Most surfaces of solids have roughness on many different length scales, and when calculating the friction force it is necessary to include the viscoelastic deformations on all length scales. The energy dissipation will result in local heating of the rubber. Since the viscoelastic properties of rubber-like materials are extremely strongly temperature dependent, it is necessary to include the local temperature increase in the analysis. At very low sliding velocity the temperature increase is negligible because of heat diffusion, but already for velocities of order 10 -2 m s -1 the local heating may be very important. Here I study the influence of the local heating on the rubber friction, and I show that in a typical case the temperature increase results in a decrease in rubber friction with increasing sliding velocity for v>0.01 m s -1 . This may result in stick-slip instabilities, and is of crucial importance in many practical applications, e.g. for tyre-road friction and in particular for ABS braking systems

Comparison of structure, morphology, and leach characteristics of multi-phase ceramics produced via melt processing and hot isostatic pressing

Science.gov (United States)

Dandeneau, Christopher S.; Hong, Tao; Brinkman, Kyle S.; Vance, Eric R.; Amoroso, Jake W.

2018-04-01

Melt processing of multi-phase ceramic waste forms offers potential advantages over traditional solid-state synthesis methods given both the prevalence of melters currently in use and the ability to reduce the possibility of airborne radionuclide contamination. In this work, multi-phase ceramics with a targeted hollandite composition of Ba1.0Cs0.3Cr1.0Al0.3Fe1.0Ti5.7O16 were fabricated by melt processing at 1675 °C and hot isostatic pressing (HIP) at 1250 and 1300 °C. X-ray diffraction analysis (XRD) confirmed hollandite as the major phase in all specimens. Zirconolite/pyrochlore peaks and weaker perovskite reflections were observed after melt processing, while HIP samples displayed prominent perovskite peaks and low-intensity zirconolite reflections. Melt processing produced specimens with large (>50 μm) well-defined hollandite grains, while HIP yielded samples with a more fine-grained morphology. Elemental analysis showed "islands" rich in Cs and Ti across the surface of the 1300 °C HIP sample, suggesting partial melting and partitioning of Cs into multiple phases. Photoemission data revealed multiple Cs 3d spin-orbit pairs for the HIP samples, with the lower binding energy doublets likely corresponding to Cs located in more leachable phases. Among all specimens examined, the melt-processed sample exhibited the lowest fractional release rates for Rb and Cs. However, the retention of Sr and Mo was greater in the HIP specimens.

Characterization of crumb rubber modified by gamma radiation

Energy Technology Data Exchange (ETDEWEB)

Faldini, Sonia B.; Terence, Mauro C.; Miranda, Leila F.; Munhoz, Antonio H.; Domingues, Leandro S.; Coghetto, Gregory, E-mail: sfaldini@yahoo.com.br, E-mail: mauroterence@yahoo.com.br [Universidade Presbiteriana Mackenzie (UPM), Sao Paulo, SP (Brazil). Escola de Engenharia. Engenharia de Materiais

2013-07-01

The use of crumb rubber from scrap tires has become a common practice in the construction of roads, leading to improved properties of the asphalt and decreasing the environmental pollution. In this study, crumb rubber was modified by gamma radiation to eventually incorporate it into the asphalt and verify potential improvements of their properties. The crumb rubber modified by gamma radiation in the dose 500 kGy and 1000kGy was characterized by thermal analysis, infrared spectroscopy and scanning electron microscopy. The dose of radiation used has no effect on degradation temperatures. It is observed that the IV spectra of untreated rubbers and rubbers irradiated have substantially the same profile. The results indicate that despite small morphological changes in the irradiated rubber, they do not influence its degradation temperature and composition. (author)

Characterization of crumb rubber modified by gamma radiation

International Nuclear Information System (INIS)

Faldini, Sonia B.; Terence, Mauro C.; Miranda, Leila F.; Munhoz, Antonio H.; Domingues, Leandro S.; Coghetto, Gregory

2013-01-01

The use of crumb rubber from scrap tires has become a common practice in the construction of roads, leading to improved properties of the asphalt and decreasing the environmental pollution. In this study, crumb rubber was modified by gamma radiation to eventually incorporate it into the asphalt and verify potential improvements of their properties. The crumb rubber modified by gamma radiation in the dose 500 kGy and 1000kGy was characterized by thermal analysis, infrared spectroscopy and scanning electron microscopy. The dose of radiation used has no effect on degradation temperatures. It is observed that the IV spectra of untreated rubbers and rubbers irradiated have substantially the same profile. The results indicate that despite small morphological changes in the irradiated rubber, they do not influence its degradation temperature and composition. (author)

A numerical study of zone-melting process for the thermoelectric material of Bi2Te3

Science.gov (United States)

Chen, W. C.; Wu, Y. C.; Hwang, W. S.; Hsieh, H. L.; Huang, J. Y.; Huang, T. K.

2015-06-01

In this study, a numerical model has been established by employing a commercial software; ProCAST, to simulate the variation/distribution of temperature and the subsequent microstructure of Bi2Te3 fabricated by zone-melting technique. Then an experiment is conducted to measure the temperature variation/distribution during the zone-melting process to validate the numerical system. Also, the effects of processing parameters on crystallization microstructure such as moving speed and temperature of heater are numerically evaluated. In the experiment, the Bi2Te3 powder are filled into a 30mm diameter quartz cylinder and the heater is set to 800°C with a moving speed 12.5 mm/hr. A thermocouple is inserted in the Bi2Te3 powder to measure the temperature variation/distribution of the zone-melting process. The temperature variation/distribution measured by experiment is compared to the results of numerical simulation. The results show that our model and the experiment are well matched. Then the model is used to evaluate the crystal formation for Bi2Te3 with a 30mm diameter process. It's found that when the moving speed is slower than 17.5 mm/hr, columnar crystal is obtained. In the end, we use this model to predict the crystal formation of zone-melting process for Bi2Te3 with a 45 mm diameter. The results show that it is difficult to grow columnar crystal when the diameter comes to 45mm.

Alternative sources of natural rubber

NARCIS (Netherlands)

Mooibroek, H.; Cornish, K.

2000-01-01

Rubber (cis-1,4-polyisoprene) is one of the most important polymers naturally produced by plants because it is a strategic raw material used in more than 40,000 products, including more than 400 medical devices. The sole commercial source, at present, is natural rubber harvested from the Brazilian

Selective Laser Melting Produced Ti-6Al-4V: Post-Process Heat Treatments to Achieve Superior Tensile Properties.

Science.gov (United States)

Ter Haar, Gerrit M; Becker, Thorsten H

2018-01-17

Current post-process heat treatments applied to selective laser melting produced Ti-6Al-4V do not achieve the same microstructure and therefore superior tensile behaviour of thermomechanical processed wrought Ti-6Al-4V. Due to the growing demand for selective laser melting produced parts in industry, research and development towards improved mechanical properties is ongoing. This study is aimed at developing post-process annealing strategies to improve tensile behaviour of selective laser melting produced Ti-6Al-4V parts. Optical and electron microscopy was used to study α grain morphology as a function of annealing temperature, hold time and cooling rate. Quasi-static uniaxial tensile tests were used to measure tensile behaviour of different annealed parts. It was found that elongated α'/α grains can be fragmented into equiaxial grains through applying a high temperature annealing strategy. It is shown that bi-modal microstructures achieve a superior tensile ductility to current heat treated selective laser melting produced Ti-6Al-4V samples.

Butyl Rubber: Compound Development and Characterization

National Research Council Canada - National Science Library

Sloan, James

2000-01-01

...), to develop the standard butyl rubber compound. The strategy of this work was to compound- and compression-mold high-quality, uniform butyl rubber experimental sheets and to evaluate their cure properties, mechanical properties...

Geotechnical Properties of Rubber Tires and Sediments Mixtures

Directory of Open Access Journals (Sweden)

H. Sellaf

2014-04-01

Full Text Available An experimental work was undertaken to study the effect of rubber tires on the geotechnical properties of a dredged sediment, using a mixing ratio of large size. For comparison, two types of soil were studied (dredged sediment from Fergoug dam and Tizi Tuff from the north west of Algeria. Taking into account the high compressibility and the low water absorption of the rubber tires, grain size analysis, density, Atterberg limits analysis, chemical composition, direct shear tests, loading-unloading tests, modified Proctor and CBR tests are performed on the two soils and their mixtures with different scrap tire rubber (10, 20, 25 and 50%. The results show that liquid limits and plastic indexes decrease with the scrap tire rubber content and that the decrease is more significant for soil with high plasticity. Cohesion also decreases with scrap tire rubber content when the internal friction angle is vacillating. Compression and recompression indexes increase gradually with the scrap tire rubber content and the variation for compression index is more significant for the two soils. Compaction characteristics and CBR values decrease with scrap tire rubber content. The CBR values for W=3% are important compared to those with W=5% excepted for mixture with (75% tuff and 25% scrap tire rubber. The results show that the scrap tire rubber can be used as a reinforcement material for dredged soil, but with a content that should not highly affect the compressibility.

Crack Velocities in Natural Rubber.

Science.gov (United States)

1982-05-01

vulcanized natural rubber (3). The surprisingly low value for natural rubber was attributed to highly anisotropic elastic behavior at high strains...Dr. R.L. Rabie Hercules Incorporated WX-2, MS-952 Alleghany Ballistic Lab Los Alamos National Lab. P.O. Box 210 P.O. Box 1663 Washington, D.C. 21502

Practical application of thermoreversibly Cross-linked rubber products

Science.gov (United States)

Polgar, L. M.; Picchioni, F.; de Ruiter, E.; van Duin, M.

2017-07-01

Currently, rubber products cannot simply be reprocessed after their product life, due to the irreversible cross-linking methods traditionally applied. The purpose of this work is to investigate how thermoreversible cross-linking of rubbers via Diels Alder chemistry can be used for the development of recyclable rubber products. Unfortunately, the applicability of the thermoreversible EPM-g-furan/BM system appears to be limited to room temperature applications, because of the rapid deterioration of the compression set at elevated temperatures compared to irreversibly cross-linked EPM. However, the use of EPM rubber modified with thiophene or cyclopentadiene moieties may extend the temperature application range and results in rubber products with acceptable properties. Finally, rubber products generally comprise fillers such as silica, carbon black or fibers. In this context, the reinforcing effect of short cut aramid fibers on the material properties of the newly developed thermoreversibly cross-linked EPM rubbers was also studied. The material properties of the resulting products were found to be comparable to those of a fiber reinforced, peroxide cured reference sample.

Audit Technical of Kori Rubber Dam in the River of Keyang District of Ponorogo East Java Province

Science.gov (United States)

Murnianto, E.; Suprapto, M.; Ikhsan, C.

2018-03-01

The development of science and technology for the utilization and protection of rivers has embodied various types of river infrastructure. Without proper maintenance, rapid river sediments undergo physical degradation and function. Problems that occur in Kori Rubber Dam, among others, the damage to the body of the rubber dam that is made of rubber, so that the function of flower deflection is not optimal. This happens because of limited operational and maintenance activities (OM). A technical audit is a process of identifying problems, analyzing, and evaluating ones conducted independently, objectively and professionally on the basis of examination, to assess the truth, accuracy, credibility, and reliability of information about a job. In this case an assessment of the Kori Rubber Dam, which is basically a benchmarking activity. Assessment of rubber dam components includes the physical conditions and functions that affect the weir. This research is expected to know the performance of Kori rubber Dam as a recommendation material in the implementation of OM Rubber Dam activities.

The influence of melting processes and parameters on the structure and homogeneity of titanium-tantalum alloys

International Nuclear Information System (INIS)

Dunn, P.S.; Korzekwa, D.; Garcia, F.; Damkroger, B.K.; Avyle, J.A. Van Den; Tissot, R.G.

1996-01-01

Alloys of titanium with refractory metals are attractive materials for applications requiring high temperature strength and corrosion resistance. However, the widely different characteristics of the component elements have made it difficult to produce sound, compositionally homogeneous ingots using traditional melting techniques. This is particularly critical because the compositional ranges spanned by the micro- and macrosegregation in theses systems can easily encompass a number of microconstituents which are detrimental to mechanical properties. This paper presents the results of a study of plasma (PAM) and vacuum-arc (VAR) melting of a 60 wt% tantalum, 40 wt% titanium binary alloy. The structural and compositional homogeneity of PAM consolidated +PAM remelted, and PAM consolidated +VAR remelted ingots were characterized and compared using optical and electron microscopy and x-ray fluorescence microanalysis. Additionally, the effect of melting parameter, including melt rate and magnetic stirring, was studied. The results indicated the PAM remelting achieves more complete dissolution of the starting electrode, due to greater local superheat, than does VAR remelting. PAM remelting also produces a finer as solidified grain structure, due to the smaller molten pool and lower local solidification times. Conversely, VAR remelting produces an ingot with a more uniform macrostructure, due to the more stable movement of the solidification interface and more uniform material feed rate. Based on these results, a three-step process of PAM consolidation, followed by a PAM intermediate melt and a VAR final melt, has been selected for further development of the alloy and processing sequence

Interfacial Adhesion and Damping Characteristics of Laminated Veneer Lumber Intercalated with Rubber Sheets

Directory of Open Access Journals (Sweden)

Jingquan Han

2016-06-01

Full Text Available Laminated wood veneer lumber intercalated with rubber sheets (LLVR was fabricated using a layered adhesive system composed of polyaryl polymethylene isocyanate (PAPI for wood-rubber inter-bonding and phenol formaldehyde (PF resin to glue the wood veneers. The optimized manufacturing process (chloroprene rubber: CR; PAPI: 80 g/m2; PF: 200 g/m2; and silane: 9.0 wt.% was determined. The process as developed was then utilized to fabricate nine-ply LLVRs of five balanced constructions with two or three CR laminates used as various layers. The physico-mechanical properties of the LLVRs were evaluated, and the results showed that LLVRs had strong shear strength, sound dimensional stability, decent bending strength, and favorable toughening and buffering performances. The newly developed product is an interesting potential alternative to traditional laminated veneer lumber or plywood.

Synergistic effect of plasma-modified halloysite nanotubes and carbon black in natural rubber-butadiene rubber blend

NARCIS (Netherlands)

Poikelispaa, Minna; Das, Amit; Dierkes, Wilma K.; Vuorinen, Jyrki

2013-01-01

Halloysite nanotubes (HNTs) were investigated concerning their suitability for rubber reinforcement. As they have geometrical similarity with carbon nanotubes, they were expected to impart a significant reinforcement effect on the rubber compounds but the dispersion of the nanofillers is difficult.

Preparation and evaluation of some investigated natural and acrylonitrile rubber vulcanizations for physiotherapeutic purposes

International Nuclear Information System (INIS)

Helaly, F.M; El-Sawy, S.M.

2005-01-01

A trial was made to design and prepare rubber article that can be used to reactivate, strengthen and reinforce the hand muscles and fingers which had suffered from trouble movement.The investigated rubber article was prepared from natural and acrylonitrile rubber formulations. These formulations were processed in the form of compounds which contain significant quantities of fillers as Hisil, CaCO 3 and TiO 2 .The rheological characteristics and physicochemical properties of the vulcanizations were determined according to standard tests. It was found that it is possible to prepare the designated rubber article for the desired purpose. The test results show that the prepared rubber article has a good chemical resistant against acid, alkali, and salt. Also it possesses high resistance to deterioration and deformation. The prepared article has an ability to retain its elastic property after the action of compressive forces at 70 degree C for 24 hours.This was conformed with applied commercial hand exercise therapeutic article

Melting of contaminated metallic waste

International Nuclear Information System (INIS)

Lee, Y.-S.; Cheng, S.-Y.; Kung, H.-T.; Lin, L.-F.

2004-01-01

Approximately 100 tons of contaminated metallic wastes were produced each year due to maintenance for each TPC's nuclear power reactor and it was roughly estimated that there will be 10,000 tons of metallic scraps resulted from decommissioning of each reactor in the future. One means of handling the contaminated metal is to melt it. Melting process owns not only volume reduction which saves the high cost of final disposal but also resource conservation and recycling benefits. Melting contaminated copper and aluminum scraps in the laboratory scale have been conducted at INER. A total of 546 kg copper condenser tubes with a specific activity of about 2.7 Bq/g was melted in a vacuum induction melting facility. Three types of products, ingot, slag and dust were derived from the melting process, with average activities of 0.10 Bq/g, 2.33 Bq/g and 84.3 Bq/g respectively. After the laboratory melting stage, a pilot plant with a 500 kg induction furnace is being designed to melt the increasingly produced contaminated metallic scraps from nuclear facilities and to investigate the behavior of different radionuclides during melting. (author)

Butterfly valve of all rubber lining type

International Nuclear Information System (INIS)

Shimada, Shosaku; Nakatsuma, Sumiya; Sasaki, Iwao; Aoki, Naoshi.

1982-01-01

The valves used for the circulating water pipes for condensers in nuclear and thermal power stations have become large with the increase of power output, and their specifications have become strict. The materials for the valves change from cast iron to steel plate construction. To cope with sea water corrosion, rubber lining has been applied to the internal surfaces of valve boxes, and the build-up welding of stainless steel has been made on the edges of valves. However, recently it is desired to develop butterfly valves, of which the whole valve disks are lined with hard rubber. For the purpose of confirming the performance of large bore valves, a 2600 mm bore butterfly valve of all rubber lining type was used, and the opening and closing test of 1100 times was carried out by applying thermal cycle and pressure difference and using artifical sea water. Also the bending test of hard rubber lining was performed with test pieces. Thus, it was confirmed that the butterfly valves of all rubber lining type have the performance exceeding that of the valves with build-up welding. The course of development of the valves of all rubber lining type, the construction and the items of confirmation by tests of these valves, and the tests of the valve and the hard rubber lining described above are reported. (Kako, I.)

Quality improvement of pyrolysis oil from waste rubber by adding sawdust

International Nuclear Information System (INIS)

Wang, Wen-liang; Chang, Jian-min; Cai, Li-ping; Shi, Sheldon Q.

2014-01-01

Highlights: • Rubber-pyrolysis oil is difficult to be fuel due to high proportion of PAHs. • The efficiency of pyrolysis was increased as the percentage of sawdust increased. • The adding of sawdust improved pyrolysis oil quality by reducing the PAHs content. • Adding sawdust reduced nitrogen/sulfur in oil and was easier to convert to diesel. - Abstract: This work was aimed at improving the pyrolysis oil quality of waste rubber by adding larch sawdust. Using a 1 kg/h stainless pyrolysis reactor, the contents of sawdust in rubber were gradually increased from 0%, 50%, 100% and 200% (wt%) during the pyrolysis process. Using a thermo-gravimetric (TG) analyzer coupled with Fourier transform infrared (FTIR) analysis of evolving products (TG–FTIR), the weight loss characteristics of the heat under different mixtures of sawdust/rubber were observed. Using the pyrolysis–gas chromatography (GC)–mass spectrometry (Py–GC/MS), the vapors from the pyrolysis processes were collected and the compositions of the vapors were examined. During the pyrolysis process, the recovery of the pyrolysis gas and its composition were measured in-situ at a reaction temperature of 450 °C and a retaining time of 1.2 s. The results indicated that the efficiency of pyrolysis was increased and the residual carbon was reduced as the percentage of sawdust increased. The adding of sawdust significantly improved the pyrolysis oil quality by reducing the polycyclic aromatic hydrocarbons (PAHs) and nitrogen and sulfur compounds contents, resulting in an improvement in the combustion efficiency of the pyrolysis oil

Quality improvement of pyrolysis oil from waste rubber by adding sawdust

Energy Technology Data Exchange (ETDEWEB)

Wang, Wen-liang [MOE Key Laboratory of Wooden Material Science and Application, College of Material Science and Technology, Wood Science and Technology, Beijing Forestry University, 100083 Beijing (China); Chang, Jian-min, E-mail: cjianmin@bjfu.edu.cn [MOE Key Laboratory of Wooden Material Science and Application, College of Material Science and Technology, Wood Science and Technology, Beijing Forestry University, 100083 Beijing (China); Cai, Li-ping [Mechanical and Energy Engineering Department, University of North Texas, 3940 N. Elm, Denton 72076, TX (United States); Shi, Sheldon Q., E-mail: Sheldon.Shi@unt.edu [Mechanical and Energy Engineering Department, University of North Texas, 3940 N. Elm, Denton 72076, TX (United States)

2014-12-15

Highlights: • Rubber-pyrolysis oil is difficult to be fuel due to high proportion of PAHs. • The efficiency of pyrolysis was increased as the percentage of sawdust increased. • The adding of sawdust improved pyrolysis oil quality by reducing the PAHs content. • Adding sawdust reduced nitrogen/sulfur in oil and was easier to convert to diesel. - Abstract: This work was aimed at improving the pyrolysis oil quality of waste rubber by adding larch sawdust. Using a 1 kg/h stainless pyrolysis reactor, the contents of sawdust in rubber were gradually increased from 0%, 50%, 100% and 200% (wt%) during the pyrolysis process. Using a thermo-gravimetric (TG) analyzer coupled with Fourier transform infrared (FTIR) analysis of evolving products (TG–FTIR), the weight loss characteristics of the heat under different mixtures of sawdust/rubber were observed. Using the pyrolysis–gas chromatography (GC)–mass spectrometry (Py–GC/MS), the vapors from the pyrolysis processes were collected and the compositions of the vapors were examined. During the pyrolysis process, the recovery of the pyrolysis gas and its composition were measured in-situ at a reaction temperature of 450 °C and a retaining time of 1.2 s. The results indicated that the efficiency of pyrolysis was increased and the residual carbon was reduced as the percentage of sawdust increased. The adding of sawdust significantly improved the pyrolysis oil quality by reducing the polycyclic aromatic hydrocarbons (PAHs) and nitrogen and sulfur compounds contents, resulting in an improvement in the combustion efficiency of the pyrolysis oil.

RoxB Is a Novel Type of Rubber Oxygenase That Combines Properties of Rubber Oxygenase RoxA and Latex Clearing Protein (Lcp).

Science.gov (United States)

Birke, Jakob; Röther, Wolf; Jendrossek, Dieter

2017-07-15

Only two types of rubber oxygenases, rubber oxygenase (RoxA) and latex clearing protein (Lcp), have been described so far. RoxA proteins (RoxAs) are c -type cytochromes of ≈70 kDa produced by Gram-negative rubber-degrading bacteria, and they cleave polyisoprene into 12-oxo-4,8-dimethyltrideca-4,8-diene-1-al (ODTD), a C 15 oligo-isoprenoid, as the major end product. Lcps are common among Gram-positive rubber degraders and do not share amino acid sequence similarities with RoxAs. Furthermore, Lcps have much smaller molecular masses (≈40 kDa), are b -type cytochromes, and cleave polyisoprene to a mixture of C 20 , C 25 , C 30 , and higher oligo-isoprenoids as end products. In this article, we purified a new type of rubber oxygenase, RoxB Xsp (RoxB of Xanthomonas sp. strain 35Y). RoxB Xsp is distantly related to RoxAs and resembles RoxAs with respect to molecular mass (70.3 kDa for mature protein) and cofactor content (2 c -type hemes). However, RoxB Xsp differs from all currently known RoxAs in having a distinctive product spectrum of C 20 , C 25 , C 30 , and higher oligo-isoprenoids that has been observed only for Lcps so far. Purified RoxB Xsp revealed the highest specific activity of 4.5 U/mg (at 23°C) of all currently known rubber oxygenases and exerts a synergistic effect on the efficiency of polyisoprene cleavage by RoxA Xsp RoxB homologs were identified in several other Gram-negative rubber-degrading species, pointing to a prominent function of RoxB for the biodegradation of rubber in Gram-negative bacteria. IMPORTANCE The enzymatic cleavage of rubber (polyisoprene) is of high environmental importance given that enormous amounts of rubber waste materials are permanently released (e.g., by abrasion of tires). Research from the last decade has discovered rubber oxygenase A, RoxA, and latex clearing protein (Lcp) as being responsible for the primary enzymatic attack on the hydrophobic and water-insoluble biopolymer poly( cis -1,4-isoprene) in Gram

Analysis of Aqueous Extractable Protein in Radiation Pre vulcanized Natural Rubber Latex (RVNRL) And Sulphur Pre vulcanized Natural Rubber Latex (SVNRL)

International Nuclear Information System (INIS)

Sofian Ibrahim; Mohd Noor Wadi Mat Lazim; Syuhada Ramli; Keong, C.C.; Khairul Hisyam Mohd Yusof; Muhammad Saiful Omar; Najib Mohd Zakey; Hafizuddin Maseri; Noor Hasni Mohd Ali

2015-01-01

The use of radiation do not only produces Radiation Pre vulcanized Natural Rubber Latex (RVNRL) that can be used for the production of nitrosamines free products, moreover, RVNRL also able to exclude type IV allergy that caused by high protein content in the products. Leaching water from production of finger coat from RVNRL and Sulphur Pre vulcanized Natural rubber Latex (SVNRL) has been collected. Extractable protein content from water samples measured according to the test protocol ASTM D5712-2010. Water from leaching process of finger coat made from RVNRL showed a higher protein content than SVNRL. This explains why RVNRL based products contain very low protein content and thus reduce the risk of Type IV allergy. (author)

Pyrolysis of Rubber in a Screw Reactor

Science.gov (United States)

Lozhechnik, A. V.; Savchin, V. V.

2016-11-01

On the basis of an analysis of thermal methods described in the literature and from the results of experimental investigations of steam conversion, the authors have developed and created a facility for thermal processing of rubber waste. Rubber crumb was used as the raw material; the temperature in the reactor was 500°C; nitrogen, steam, and a mixture of light hydrocarbons (noncondensable part of pyrolysis products) represented the working medium. The pyrolysis yielded 36-38% of a solid fraction, 54-56% of a liquid hydrocarbon fraction, and 6-9% of noncondensable gases. Changes in the composition of the gas mixture have been determined at different stages of processing. Gas chromatography of pyrolysis gases has shown that the basic gases produced by pyrolysis are H2 and hydrocarbons C2H4, C3H6, C3H8, C4H8, C2H6, C3H6O2, and C4H10, and a small amount of H2S, CO, and CO2. Noncondensable gases will be used as a fuel to heat the reactor and to implement the process.

Radiation vulcanization of Philippine natural rubber latex

International Nuclear Information System (INIS)

Dela Rosa, Alumanda M.; Abad, Lucille V.; Sta, Lorna P.; Ana-Relleve; Tranquilan-Aranilla, Charito O.; Pascual, Cristina L.

1996-01-01

The response of Philippine natural rubber latex to radiation vulcanization and the stability of the irradiated natural rubber latex (INRL) upon storage and aging were investigated. Commercially available high ammonia (HA) concentrated lattices obtained from various rubber plantations in Mindanao Island were treated with 5 phr of n-butyl acrylate (nBA), and gamma-irradiated at the PNRI sup 60 Co irradiation facility at dose rate of 2.57 KGy/hr. Unirradiated cast latex films gave different green strength which varied from 2 - 11 MPa. Cast films from INRL exhibited maximum tensile strengths of 25 - 32 MPa at a radiation dose of 15 kGy. Higher tensile strengths were obtained from cast films with low Mg and high nitrogen contents. Thermal analysis using thermogravimetry (TG) revealed one major decomposition product at 374 degree C - 377 degree C. Its rate of decomposition decreased to a minimum at 15 kGy, then increased as radiation dose increased. This trend correlated well with the tensile strength measurements. The stability of the INRL upon storage and aging is an essential parameter to the rubber latex industry. For storage studies, INRL was stored for various periods of time. It was found that the pH and total solids content of the stored INRL did not change significantly after 12 months of storage; the MST values remained at above 100 seconds, and the viscosity decreased with time. The cast films exhibited a decline in tensile strength, modulus 300% and crosslinking density upon storage. While there were observed changes in the physical properties of the IRNL during the storage period, the data indicate that these properties were within values acceptable to the latex industry. Tests on the aging properties of INRL film were undertaken. It was shown that among the chemical antioxidants presently used by the latex industry. TNPP demonstrated the highest antioxidant property, followed by Antage DAHQ and Vulcanox BKF. Our data indicate that the natural rubber latex

Investigation of melt agglomeration process with a hydrophobic binder in combination with sucrose stearate.

Science.gov (United States)

Heng, Paul Wan Sia; Wong, Tin Wui; Cheong, Wai See

2003-08-01

The melt agglomeration process of lactose powder with hydrogenated cottonseed oil (HCO) as the hydrophobic meltable binder was investigated by studying the physicochemical properties of molten HCO modified by sucrose stearates S170, S770 and S1570. The size, size distribution, micromeritic and adhesion properties of agglomerates as well as surface tension, contact angle, viscosity and specific volume of molten HCO, with and without sucrose stearates, were examined. The viscosity, specific volume and surface tension of molten HCO were found to be modified to varying extents by sucrose stearates which are available in different HLB values and melt properties. The growth of melt agglomerates was promoted predominantly by an increase in viscosity, an increase in specific volume or a decrease in surface tension of the molten binding liquid. The agglomerate growth propensity was higher with an increase in inter-particulate binding strength, agglomerate surface wetness and extent of agglomerate consolidation which enhanced the liquid migration from agglomerate core to periphery leading to an increased surface plasticity for coalescence. The inclusion of high concentrations of completely meltable sucrose stearate S170 greatly induced the growth of agglomerates through increased specific volume and viscosity of the molten binding liquid. On the other hand, the inclusion of incompletely meltable sucrose stearates S770 and S1570 promoted the agglomeration mainly via the reduction in surface tension of the molten binding liquid with declining agglomerate growth propensity at high sucrose stearate concentrations. In addition to being an agglomeration modifier, sucrose stearate demonstrated anti-adherent property in melt agglomeration process. The properties of molten HCO and melt agglomerates were dependent on the type and concentration of sucrose stearate added.

Greenhouse Gas Emissions from Rubber Industry in Thailand

NARCIS (Netherlands)

Jawjit, W.; Kroeze, C.; Rattanapan, S.

2010-01-01

Rubber production has been taking place in Thailand for many decades. Thailand is currently the world's largest natural rubber producer. We present emissions of greenhouse gases associated with the production of fresh latex, and three primary rubber products, including concentrated latex, block

Development of rubber material for high radiation field

International Nuclear Information System (INIS)

Nakatsukasa, Sadayoshi; Tabasaki, Takeshi; Yoshida, Akihiro; Kadowaki, Yoshito

2013-01-01

Generally flexible polymeric materials exposed to radiation can't be used because they soften or harden remarkably in high radiation environment. Aromatic polymers such as PEEK, PI, and PES are also known as radiation-proof polymeric materials. Aromatic polymers are very hard, they can't be used for products like a packing where flexibility is required. We developed a new vulcanized rubber compound by the use of various additives and polymer blend. This developed rubber compound has a high radiation-proof performance by reaction balance of cross-linking and decomposition in this rubber. This rubber compound has a rubber elasticity even if exposed to radiation of MGy level, and its radiation proof is more than 5 times as high as conventional polymeric materials. This rubber compound is much more flexible than the aromatic polymers which are the used as conventional radiation-proof polymers. (author)

A numerical study of zone-melting process for the thermoelectric material of Bi2Te3

International Nuclear Information System (INIS)

Chen, W C; Wu, Y C; Hwang, W S; Hsieh, H L; Huang, J Y; Huang, T K

2015-01-01

In this study, a numerical model has been established by employing a commercial software; ProCAST, to simulate the variation/distribution of temperature and the subsequent microstructure of Bi 2 Te 3 fabricated by zone-melting technique. Then an experiment is conducted to measure the temperature variation/distribution during the zone-melting process to validate the numerical system. Also, the effects of processing parameters on crystallization microstructure such as moving speed and temperature of heater are numerically evaluated. In the experiment, the Bi 2 Te 3 powder are filled into a 30mm diameter quartz cylinder and the heater is set to 800°C with a moving speed 12.5 mm/hr. A thermocouple is inserted in the Bi 2 Te 3 powder to measure the temperature variation/distribution of the zone-melting process. The temperature variation/distribution measured by experiment is compared to the results of numerical simulation. The results show that our model and the experiment are well matched. Then the model is used to evaluate the crystal formation for Bi 2 Te 3 with a 30mm diameter process. It's found that when the moving speed is slower than 17.5 mm/hr, columnar crystal is obtained. In the end, we use this model to predict the crystal formation of zone-melting process for Bi 2 Te 3 with a 45 mm diameter. The results show that it is difficult to grow columnar crystal when the diameter comes to 45mm. (paper)

Thermal endurance tests on silicone rubber specimens

International Nuclear Information System (INIS)

Warburton, C.

1977-07-01

Thermal endurance tests have been performed on a range of silicone rubber specimens at temperature above 300 0 C. It is suggested that the rubber mix A2426, the compound from which Wylfa sealing rings are manufactured, will fail at temperatures above 300 0 C within weeks. Hardness measurements show that this particular rubber performs in a similar manner to Walker's S.I.L./60. (author)

Crumb Rubber Recycling in Enhancing Damping Properties of Concrete

Science.gov (United States)

Sugapriya, P.; Ramkrishnan, R.

2018-02-01

Damping plays a major role in the design of roadside structures that gets affected due to vibrations transmitted from moving traffic. In this study, fine aggregates were partially replaced with crumb rubber in concrete, at varying percentages of 5, 10, 15 and 20% by weight. Three different sets of concrete, mixed with crumb rubber were prepared using raw rubber, treated rubber and treated rubber with partial replacement of cement. Cement was partially replaced with Ultra-Fine Ground Granulated Blast furnace Slag (UFGGBS) for this study. Samples were cast, cured and tested for various properties on the 7th and 28th day. The damping ratio and frequency of the peak value from a number of waves in rubber incorporated beams were found out using a FFT Analyser along with its Strength, Damping and Sorptivity characteristics. SEM analysis was conducted to analyse the micro structural bonding between rubber and concrete. The mode shapes of pavement slabs were modelled and analysed using a FEM tool, ANSYS. From the results, the behaviour of the three sets of rubberized concrete were compared and analysed, and an optimum percentage for crumb rubber and UFGGBS was proposed to achieve best possible damping without compromising the strength properties.

Extractable proteins from field radiation vulcanized natural rubber latex

Energy Technology Data Exchange (ETDEWEB)

Parra, Duclerc F. [Chemical and Environmental Centre, Nuclear Energy Research Institute, Av. Lineu Prestes, 2242-CEP Sao Paulo (Brazil)]. E-mail: dfparra@ipen.br; Pinto Martins, Carlos Felipe [Chemical and Environmental Centre, Nuclear Energy Research Institute, Av. Lineu Prestes, 2242-CEP Sao Paulo (Brazil); Collantes, Hugo D.C. [Chemical and Environmental Centre, Nuclear Energy Research Institute, Av. Lineu Prestes, 2242-CEP Sao Paulo (Brazil); Lugao, Ademar B. [Chemical and Environmental Centre, Nuclear Energy Research Institute, Av. Lineu Prestes, 2242-CEP Sao Paulo (Brazil)

2005-07-01

The type I allergy associated with the use of natural rubber latex (NRL) products is caused by the NRL proteins leached by the sweat or other body fluids. Makuuchi's group proposed for the first time the proteins removal by the addition of water-soluble polymers (WSP) on radiation vulcanization of natural rubber latex (RVNRL) that is a promising process under development in many countries. In this study, Brazilian field natural rubber was irradiated with a {sup 60}Co gamma source to reduce the content of WSP in the final product. WSP was used as additive to improve the extraction of protein. After irradiation the RVNRL was centrifuged to extract the WSP and proteins. The analytical methodology for protein content was based on the modified Lowry method according to ASTM D5712. Protein determination was carried out in serum of latex and in the extracts of the gloves. The concentration of extractable water-soluble proteins in serum of irradiated field NRL (NRL1), not irradiated one (NRL2); of twice centrifuged sample with polymer additive NRL (NRL3) and of the glove manufactured (NRLG) are compared with commercial glove (CG). The irradiation process increases the extractable water-soluble proteins, EP, as reported in the literature. In this study the use of polymeric additive on the bi-centrifugation process to remove protein was successful and the EP of the glove obtained in NRL3 was at around 40% of the commercial glove.

Parametric Study for Devulcanization of Waste Tire Rubber Utilizing Deep Eutectic Solvent (DES

Directory of Open Access Journals (Sweden)

Walvekar Rashmi

2018-01-01

Full Text Available Waste rubber is a polymeric material containing 50% of rubber and is generally referred to as waste tyre rubber. The main purpose of this research is to study ultrasonic devulcanisation of waste rubber utilising deep eutectic solvent (DES of ZnCl2:Urea by improving process parameters such as sonication time, reaction temperature and rubber: DES mass ratio by effectively cleaving cross-link sulphur bonds. DES was created and prepared by mixing ZnCl2 with urea at 2:7 and 1:4 molar ratios respectively. Physicochemical properties of the prepared DES was measured using DSC, KFT and TGA analysis to find the freezing point, moisture content and degradation temperature, whereby their freezing point below 60°C, moisture content lower than 3.0 wt.% and 200°C degradation temperature average. Rubber to DES mass ratio was varied at 1:20, 1:30 and 1:40 and sonicated for 15 minutes inside ultrasonic water-bath. Samples were placed onto hot plate whereby heating temperature was varied at room temperature, 130°C, 150°C, and 180°C for 15 minutes. Samples were filtered, washed with distilled water and dried in oven for 24 hours. Once dried, samples were taken for analysis using TGA, EDX, FESEM, FTIR and Gel content. Under TGA analysis, most samples have an average degradation temperature of 200°C, hence justifying a successful devulcanisation. EDX analysis shows two occurrences during devulcanisation process which is bond reformation and cleavage. Furthermore, it is determined that heating temperature of 130°C is an important parameter as it is the optimum temperature for ZnCl2:Urea. Under FTIR analysis, it shows that disulphide bond, S-S is the only bond that is being broken while the rest still remains the same. Gel content analysis showed that samples have a lower soluble fraction after devulcanisation process. Finally, FESEM proves that at 130°C and 15 minutes is the optimum temperature and time which is illustrated by the smooth surface at that

Pengaruh penggunaan nitril butadiene rubber dan pale crepe pada pembuatan sol karet untuk sepatu pengaman

Directory of Open Access Journals (Sweden)

Arum Yuniari

2010-06-01

Full Text Available Abstract Rubber sole for safety shoes was different on physical specification with general sole, especially on abrasion resistance and oil resistance. The objective of the study was to determine the effect of nitril butadiene rubber and pale crepe on physical properties of vulcanized rubber sole for safety shoes. Rubber sole for safety shoes was produced by blending pale crepe and nitril butadiene rubber with ratio of : 50/50; 60/40; 70/30 and 80/20 phr, respectively. Carbon black as filler was also variated with, 40 ; 50 and 60 phr. Compounding processing used two roll mill machine and vulcanized rubber sole was by using pressed use hydraulic press machine. The results showed that vulcanized rubber sole for safety shoes with good quality consist of pale crepe and NBR 80/20 phr and carbon black 40 phr, which was characterized by tensile strength 16.81 N/mm2, tear strength 11.68 N/mm, density 1.12 g/cm3, abrasion resistance 58.51 mm3, hardness 71.60 shore A, resistance to cut growth 30.000 times was 1.15 mm and oil resistance 65.44%, respectively. The quality parameters was complied with standard quality of SNI 0111 : 2009, for safety shoes from leather and vulcanized rubber sole that fulfill oil reistance parameter.

Cream concentrated latex for foam rubber products

Science.gov (United States)

Suksup, R.; Imkaew, C.; Smitthipong, W.

2017-12-01

Fresh natural latex (around 40% rubber and 60% water) can be transformed to concentrated natural latex (around 60% rubber and 40% water) in order to realise economical transportation and easier latex product’s preparation. The concentrated natural latex is an extremely valuable material. It can be applied for many types of products, for example, foam rubber as pillow and mattress, elastic band, etc. Industrially, the concentrated natural latex can be prepared by centrifugation which requires an enormous expensive machine. From the eco-friendly products point of view, most of rubber entrepreneurs in the world try to develop a green rubber product. So, the main objective of this study is to prepare the cream concentrated latex without any sophisticated machine. Thus, we work on a simple, cheap and green method that does not use any expensive machine but uses water-based chemical as sodium alginate to prepare the cream concentrated latex. The optimal amount of sodium alginate in the latex was studied. The main characteristics of the cream concentrated latex were tested by various technics, such as alkalinity, total solid content (TSC), dry rubber content (DRC), etc. We found that there are no significant differences of results between fresh natural latex and cream concentrated latex, except for the TSC and DRC. The TSC and DRC of cream latex are higher than those of fresh natural latex. Finally, we propose a model of natural rubber particle and sodium alginate to form the cream concentrated latex.

Effects of nanoparticles on melting process with phase-change using the lattice Boltzmann method

Directory of Open Access Journals (Sweden)

Ahmed M. Ibrahem

Full Text Available In this work, the problem of nanoparticles dispersion effects on coupled heat transfer and solid-liquid phase change has been studied. The lattice Boltzmann method (LBM enthalpy-based is employed. The collision model of lattice Bhatnagar-Gross-Krook (LBGK is used to solve the problem of 1D melting by conduction. On the other hand, we use the model of multi-distribution functions (MDF to calculate the density, the velocity and the temperature for the problem of 2D melting by free convection, associated with different boundary conditions. In these simulations, the volume fractions of copper nanoparticles (0–2% added to water-base fluid and Rayleigh numbers of 103–105. We use the Chapman-Enskog expansion to derive the governing macroscopic quantities from the mesoscopic lattice Boltzmann equation. The results obtained by these models have been compared to an analytical solution or other numerical methods. The effects of nanoparticles on conduction and natural convection during the melting process have been investigated. Moreover, the influences of nanoparticles on moving of the phase change front, the thermal conductivity and the latent heat of fusion are also studied. Keywords: Lattice Boltzmann method, Nanofluids, Conduction melting, Convection melting, BGK collision model

Compatibilization efficiency of carboxylated nitrile rubber and epoxy pre-polymer in nitrile/acrylic rubber blends

Directory of Open Access Journals (Sweden)

Micheli L. Celestin

2013-01-01

Full Text Available An investigation has been made of the effects from a compatibilizer, viz. carboxylated nitrile rubber (XNBR, on several properties of nitrile rubber (NBR and acrylic rubber (ACM blends, including curing characteristics, mechanical, dynamic mechanical and dielectric properties. The presence of XNBR until 10 phr resulted in an improvement of the ultimate tensile properties, especially elongation at break. The mechanical properties associated to the volume fraction of rubber in the network (Vr and torque values suggest the co-vulcanization phenomenon imparted by the compatibilization. The oil resistance of NBR/ACM (50:50 wt. (% blends (compatibilized and non compatibilized was similar to that observed for pure ACM and significantly higher than NBR. The addition of small amounts of epoxy pre-polymer in combination with XNBR resulted in an additional improvement of the tensile properties. The dynamic mechanical and dielectric properties of the blends were also investigated. The loss modulus values of the compatibilized blends were significantly lower indicating an increase of the elastic characteristics. All blends presented two dielectric relaxation peaks confirming the heterogeneity of the compatibilized blends

Proceedings of the Rubber Association of Canada's 7. biennial 2006 rubber recycling symposium : changing concepts

International Nuclear Information System (INIS)

2006-01-01

Rising energy costs and concerns over the environment have contributed to a renewed focus on recycling for many governments and industries. This conference examined recent trends affecting rubber recycling activities as well as the legislative environment and its impacts on future recycling activities. Major rubber recycling markets were reviewed, and emerging product ideas were evaluated. Industry stewardship model and governance models were discussed. The impacts of new advances in tire technology and manufacturing on the rubber recycling industry were also investigated. Issues concerning fixed tipping fees and incentive structures were discussed, and effective management strategies for the recycling of large off-the-road tires were evaluated. Tire-derived fuel (TDF) is the largest market in North America for scrap tires, and TDF may continue to grow as a result of rising fossil fuel costs. Issues and challenges related to the introduction of TDF to new communities were discussed. New developments in tire derived aggregates (TDA) and ground rubber were also reviewed. Twenty-eight presentations were given at this conference, 3 of which were catalogued separately for inclusion in this database. refs., tabs., figs

Evapotranspiration of rubber ( Hevea brasiliensis ) cultivated at two plantation sites in Southeast Asia: RUBBER EVAPOTRANSPIRATION IN SE ASIA

Energy Technology Data Exchange (ETDEWEB)

Giambelluca, Thomas W. [Department of Geography, University of Hawai' i at Mānoa, Honolulu Hawai' i USA; Hydrospheric Atmospheric Research Center, Nagoya University, Nagoya Japan; Mudd, Ryan G. [Department of Geography, University of Hawai' i at Mānoa, Honolulu Hawai' i USA; Liu, Wen [Department of Geography, University of Hawai' i at Mānoa, Honolulu Hawai' i USA; Ziegler, Alan D. [Department of Geography, National University of Singapore, Singapore Singapore; Kobayashi, Nakako [Hydrospheric Atmospheric Research Center, Nagoya University, Nagoya Japan; Kumagai, Tomo' omi [Hydrospheric Atmospheric Research Center, Nagoya University, Nagoya Japan; Miyazawa, Yoshiyuki [Department of Geography, University of Hawai' i at Mānoa, Honolulu Hawai' i USA; Research Institute of East Asia Environments, Kyushu University, Fukuoka Japan; Lim, Tiva Khan [Cambodian Rubber Research Institute, Phnom Penh Cambodia; Huang, Maoyi [Atmospheric Sciences and Global Change Division, Pacific Northwest National Laboratory, Richland Washington USA; Fox, Jefferson [East-West Center, Honolulu Hawai' i USA; Yin, Song [Cambodian Rubber Research Institute, Phnom Penh Cambodia; Mak, Sophea Veasna [Cambodian Rubber Research Institute, Phnom Penh Cambodia; Kasemsap, Poonpipope [Department of Horticulture, Kasetsart University, Bangkok Thailand

2016-02-01

The expansion of rubber (Hevea brasiliensis) cultivation to higher latitudes and higher elevations in southeast Asia is part of a dramatic shift in the direction of rural land cover change in the region toward more tree covered landscapes. To investigate the possible effects of increasing rubber cultivation in the region on ecosystem services including water cycling, eddy covariance towers were established to measure ecosystem fluxes within two rubber plantations, one each in Bueng Kan, northeastern Thailand, and Kampong Cham, central Cambodia. The results show that evapotranspiration (ET) at both sites is strongly related to variations in available energy and leaf area, and moderately controlled by soil moisture. Measured mean annual ET was 1128 and 1272 mm for the Thailand and Cambodia sites, respectively. After adjustment for energy closure, mean annual was estimated to be 1211 and 1459 mm yr at the Thailand and Cambodia sites, respectively. Based on these estimates and that of another site in Xishuangbanna, southwestern China, it appears that of rubber is higher than that of other tree dominated land covers in the region, including forest. While measurements by others in non rubber tropical ecosystems indicate that at high net radiation sites is at most only slightly higher than for sites with lower net radiation, mean annual rubber increases strongl with increasing net radiation across the three available rubber plantation observation sites. With the continued expansion of tree dominated land covers, including rubber cultivation, in southeast Asia, the possible association between commercially viable, fast growing tree crop species Giambelluca et al. Evapotranspiration of rubber (Havea brasiliensis) cultivated at two sites in southeast Asia and their relatively high water use raises concerns about potential effects on water and food security.

Nylon-6/rubber blends: 6. Notched tensile impact testing of nylon-6(ethylene-propylene rubber) blends

NARCIS (Netherlands)

Dijkstra, Krijn; Dijkstra, K.; ter Laak, J.A.; ter Laak, J.; Gaymans, R.J.

1994-01-01

The deformation and fracture behaviour of nylon-6/EPR (ethylene-propylene rubber) blends is studied as a function of strain rate and rubber content. Therefore, tensile experiments are conducted on notched specimens over a broad range of draw speeds (including strain rates as encountered in normal

Stimuli-responsive cement-reinforced rubber.

Science.gov (United States)

Musso, Simone; Robisson, Agathe; Maheshwar, Sudeep; Ulm, Franz-Josef

2014-05-14

In this work, we report the successful development of a cement-rubber reactive composite with reversible mechanical properties. Initially, the composite behaves like rubber containing inert filler, but when exposed to water, it increases in volume and reaches a stiffness that is intermediate between that of hydrogenated nitrile butadiene rubber (HNBR) and hydrated cement, while maintaining a relatively large ductility characteristic of rubber. After drying, the modulus increases even further up to 400 MPa. Wet/drying cycles prove that the elastic modulus can reversibly change between 150 and 400 MPa. Utilizing attenuated total reflection Fourier transform infrared spectroscopy), we demonstrate that the high pH produced by the hydration of cement triggers the hydrolysis of the rubber nitrile groups into carboxylate anions. Thus, the salt bridges, generated between the carboxylate anions of the elastomer and the cations of the filler, are responsible for the reversible variations in volume and elastic modulus of the composite as a consequence of environmental moisture exposure. These results reveal that cement nanoparticles can successfully be used to accomplish a twofold task: (a) achieve an original postpolymerization modification that allows one to work with carboxylate HNBR (HXNBR) not obtained by direct copolymerization of carboxylate monomers with butadiene, and (b) synthesize a stimuli-responsive polymeric composite. This new type of material, having an ideal behavior for sealing application, could be used as an alternative to cement for oil field zonal isolation applications.

Microbial detoxification of waste rubber material by wood-rotting fungi.

Science.gov (United States)

Bredberg, Katarina; Andersson, B Erik; Landfors, Eva; Holst, Olle

2002-07-01

The extensive use of rubber products, mainly tires, and the difficulties to recycle those products, has resulted in world wide environmental problems. Microbial devulcanisation is a promising way to increase the recycling of rubber materials. One obstacle is that several microorganisms tested for devulcanisation are sensitive to rubber additives. A way to overcome this might be to detoxify the rubber material with fungi prior to the devulcanisation. In this study, 15 species of white-rot and brown-rot fungi have been screened with regard to their capacity to degrade an aromatic model compound in the presence of ground waste tire rubber. The most effective fungus, Resinicium bicolor, was used for detoxification of rubber material. Increase in growth of the desulfurising bacterium Thiobacillus ferrooxidans in presence of the rubber treated with Resinicium bicolor compared to untreated rubber demonstrated that detoxification with fungi is possible.

Natural rubber producing plants: An overview

African Journals Online (AJOL)

User

2013-03-20

Mar 20, 2013 ... Currently, Hevea brasiliensis has been only one resource for commercial natural rubber production. ...... ADVANTAGES AND DISADVANTAGES ... polymer chain. Combinations of an amine antioxidant and a zinc dialkyldithiocarbamate have been used to counter these effects, improving guayule rubber ...

Investigating the tension load of rubber composites by impact

Indian Academy of Sciences (India)

This work deals with establishing the tension load by impact dynamic testing of rubber ... Faculty of Mining, Ecology, Process Control and Geotechnology, Technical University of Košice, Institute of Logistics, Park Komenského 14, 043 84 ...

Plasma arc melting of zirconium

International Nuclear Information System (INIS)

Tubesing, P.K.; Korzekwa, D.R.; Dunn, P.S.

1997-01-01

Zirconium, like some other refractory metals, has an undesirable sensitivity to interstitials such as oxygen. Traditionally, zirconium is processed by electron beam melting to maintain minimum interstitial contamination. Electron beam melted zirconium, however, does not respond positively to mechanical processing due to its large grain size. The authors undertook a study to determine if plasma arc melting (PAM) technology could be utilized to maintain low interstitial concentrations and improve the response of zirconium to subsequent mechanical processing. The PAM process enabled them to control and maintain low interstitial levels of oxygen and carbon, produce a more favorable grain structure, and with supplementary off-gassing, improve the response to mechanical forming

Heat and mass transfer during the inductive skull melting process of glasses and oxides; Waerme- und Stofftransport beim induktiven Skull-Schmelzen von Glaesern und Oxiden

Energy Technology Data Exchange (ETDEWEB)

Nacke, Bernard; Niemann, Benjamin [Leibniz Univ. Hannover (Germany). Inst. fuer Elektroprozesstechnik; Schlesselmann, Dirk [Auer Lighting GmbH, Bad Gandersheim (Germany)

2013-03-15

The skull melting technology is a melting process for innovative materials in the range of glasses. A hitherto unknown problem under glass melting by means of this technology is the fact that the processes in the interior of the molten mass are still unknown. Under this aspect, the authors of the contribution under consideration present an overview of the inductive melting process for glasses in an inductor crucible developed at the Institute for Electrotechnology (Hanover, Federal Republic of Germany). A newly developed numerical model is presented in order to simulate the heat and mass transfer in a molten glass. This simulation enables a future optimization of the design of the inductor crucible and the melting process. The transient three-dimensional melting flow during the melting of glasses and oxides by means of the skull meeting process also can be simulated by the newly developed numerical model.

Description of the heating and expansion process of a water drop enclosed in a hot melt

International Nuclear Information System (INIS)

Froehlich, G.; Berg, E. von.

1985-11-01

In the present study a simple model for the description of the heating- and expansion-process of a water drop enclosed in hot melt is developed. The model is valid between the first contact of melt and water up to the beginning of evaporation. A possible superheating by retardation of ebullition is disregarded. The balance equations for energy, mass and momentum as well as the equation of state are integrated over the radial space coordinate in both media using appropriate profiles of temperature, pressure and velocity. Thereby a system of coupled ordinary differential equations is formed for the variables of the model which are now time dependent only. The equations are solved numerically by means of a FORTRAN-program. The influence of parameters (melt-temperature, heat-transfer-coefficient between melt and water as well as drop radius) are studied. It is shown that always very rapidly a vapor-layer forms around the water drop, while the inner part of the drop did not yet 'notice' anything of the heating process. An approximation formula for the time-transfer-coefficients between melt and water. Due to this approximation, the time up to incipience of evaporation grows proportional to the drop radius, which means that in the frame of the present model even small droplets won't evaporate as a whole instantaneously. (orig.) [de

Development of Physics-Based Numerical Models for Uncertainty Quantification of Selective Laser Melting Processes

Data.gov (United States)

National Aeronautics and Space Administration — The goal of the proposed research is to characterize the influence of process parameter variability inherent to Selective Laser Melting (SLM) and performance effect...

Characterization of the properties of thermoplastic elastomers containing waste rubber tire powder

International Nuclear Information System (INIS)

Zhang Shuling; Xin Zhenxiang; Zhang Zhenxiu; Kim, Jin Kuk

2009-01-01

The aim of this research was to recycle waste rubber tires by using powdering technology and treating the waste rubber tire powder with bitumen. It has been proven that the elongation at break, thermal stability and processing flowability of composites of polypropylene (PP), waste rubber tire powder (WRT) and bitumen composites are better than those of PP/WRT composite. A comparative study has been made to evaluate the influence of bitumen content and different compatibilizers on the properties of PP/WRT/bitumen composites, using a universal testing machine (UTM), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and a capillary rheometer. The results suggested that the properties of PP/WRT/bitumen composites were dependent on the bitumen content and the kind of compatibilizer used

Selective Laser Melting Produced Ti-6Al-4V: Post-Process Heat Treatments to Achieve Superior Tensile Properties

Directory of Open Access Journals (Sweden)

Gerrit M. Ter Haar

2018-01-01

Full Text Available Current post-process heat treatments applied to selective laser melting produced Ti-6Al-4V do not achieve the same microstructure and therefore superior tensile behaviour of thermomechanical processed wrought Ti-6Al-4V. Due to the growing demand for selective laser melting produced parts in industry, research and development towards improved mechanical properties is ongoing. This study is aimed at developing post-process annealing strategies to improve tensile behaviour of selective laser melting produced Ti-6Al-4V parts. Optical and electron microscopy was used to study α grain morphology as a function of annealing temperature, hold time and cooling rate. Quasi-static uniaxial tensile tests were used to measure tensile behaviour of different annealed parts. It was found that elongated α’/α grains can be fragmented into equiaxial grains through applying a high temperature annealing strategy. It is shown that bi-modal microstructures achieve a superior tensile ductility to current heat treated selective laser melting produced Ti-6Al-4V samples.

Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

Energy Technology Data Exchange (ETDEWEB)

Wang, Huajun [School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401 (China); Chen, Zhihao [Faculty of Engineering, Yokohama National University, Hodogaya, Yokohama 240-8501 (Japan)

2009-01-15

Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system. (author)

Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

Energy Technology Data Exchange (ETDEWEB)

Wang Huajun [School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401 (China)], E-mail: huajunwang@126.com; Chen Zhihao [Faculty of Engineering, Yokohama National University, Hodogaya, Yokohama 240-8501 (Japan)

2009-01-15

Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system.

Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

International Nuclear Information System (INIS)

Wang Huajun; Chen Zhihao

2009-01-01

Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system

Effect Of Turbulence Modelling In Numerical Analysis Of Melting Process In An Induction Furnace

Directory of Open Access Journals (Sweden)

Buliński P.

2015-09-01

Full Text Available In this paper, the velocity field and turbulence effects that occur inside a crucible of a typical induction furnace were investigated. In the first part of this work, a free surface shape of the liquid metal was measured in a ceramic crucible. Then a numerical model of aluminium melting process was developed. It took into account coupling of electromagnetic and thermofluid fields that was performed using commercial codes. In the next step, the sensitivity analysis of turbulence modelling in the liquid domain was performed. The obtained numerical results were compared with the measurement data. The performed analysis can be treated as a preliminary approach for more complex mathematical modelling for the melting process optimisation in crucible induction furnaces of different types.

Infrared Spectroscopic Study on Structural Change and Interfacial Interaction in Rubber Composites Filled with Silica-Kaolin Hybrid Fillers

Science.gov (United States)

Chen, Y.; Guan, J.; Hu, H.; Gao, H.; Zhang, L.

2016-07-01

A series of natural rubber/styrene butadiene rubber/polybutadiene rubber composites was prepared with nanometer silica and micron kaolin by a dry modification process, mechanical compounding, and mold vulcanization. Fourier transform infrared spectroscopy and a scanning electron microscope were used to investigate the structural changes and interfacial interactions in composites. The results showed that the "seesaw" structure was formed particularly with the incorporation of silica particles in the preparation process, which would be beneficial to the dispersibility of fillers in the rubber matrix. The kaolinite platelets were generally arranged in directional alignment. Kaolinite with smaller particle size and low-defect structure was more stable in preparation, but kaolinite with larger particle size and high defect structure tended to change the crystal structure. The composite prepared in this research exhibited excellent mechanical and thermal properties.

Use of waste materials in rubber matrix

Directory of Open Access Journals (Sweden)

Pajtášová Mariana

2018-01-01

Full Text Available The presented paper deals with the use of waste materials as ecological fillers into rubber matrix. Waste materials were used as partial replacement of the commercial filler – carbon black, designated as N339. These prepared rubber compounds were characterized on the basis of the rheology and vulcanization characteristics – minimum torque (ML, maximum torque (MH, optimum time of vulcanization (t(c90, processing safety of compound (ts, rate coefficient of vulcanization (Rv. In the case of the prepared vulcanizates, physical-mechanical properties (tensile strength, tensibility and hardness and dynamic-mechanical properties (storage modulus, loss modulus, loss angle tan δ were investigated. Using the dependency of loss angle on temperature, the selected properties for tyre tread vulcanizates were evaluated, including traction on snow and ice, traction on the wet surface and rolling resistance.

Quality improvement of pyrolysis oil from waste rubber by adding sawdust.

Science.gov (United States)

Wang, Wen-liang; Chang, Jian-min; Cai, Li-ping; Shi, Sheldon Q

2014-12-01

This work was aimed at improving the pyrolysis oil quality of waste rubber by adding larch sawdust. Using a 1 kg/h stainless pyrolysis reactor, the contents of sawdust in rubber were gradually increased from 0%, 50%, 100% and 200% (wt%) during the pyrolysis process. Using a thermo-gravimetric (TG) analyzer coupled with Fourier transform infrared (FTIR) analysis of evolving products (TG-FTIR), the weight loss characteristics of the heat under different mixtures of sawdust/rubber were observed. Using the pyrolysis-gas chromatography (GC)-mass spectrometry (Py-GC/MS), the vapors from the pyrolysis processes were collected and the compositions of the vapors were examined. During the pyrolysis process, the recovery of the pyrolysis gas and its composition were measured in-situ at a reaction temperature of 450 °C and a retaining time of 1.2s. The results indicated that the efficiency of pyrolysis was increased and the residual carbon was reduced as the percentage of sawdust increased. The adding of sawdust significantly improved the pyrolysis oil quality by reducing the polycyclic aromatic hydrocarbons (PAHs) and nitrogen and sulfur compounds contents, resulting in an improvement in the combustion efficiency of the pyrolysis oil. Copyright © 2014 Elsevier Ltd. All rights reserved.

[Total analysis of organic rubber additives].

Science.gov (United States)

He, Wen-Xuan; Robert, Shanks; You, Ye-Ming

2010-03-01

In the present paper, after middle pressure chromatograph separation using both positive phase and reversed-phase conditions, the organic additives in ethylene-propylene rubber were identified by infrared spectrometer. At the same time, by using solid phase extraction column to maintain the main component-fuel oil in organic additves to avoid its interfering with minor compounds, other organic additves were separated and analysed by GC/Ms. In addition, the remaining active compound such as benzoyl peroxide was identified by CC/Ms, through analyzing acetone extract directly. Using the above mentioned techniques, soften agents (fuel oil, plant oil and phthalte), curing agent (benzoylperoxide), vulcanizing accelerators (2-mercaptobenzothiazole, ethyl thiuram and butyl thiuram), and antiagers (2, 6-Di-tert-butyl-4-methyl phenol and styrenated phenol) in ethylene-propylene rubber were identified. Although the technique was established in ethylene-propylene rubber system, it can be used in other rubber system.

230Th-238U disequilibrium and the melting processes beneath ridge axes

International Nuclear Information System (INIS)

McKenzie, D.

1985-01-01

The activity ratio ( 230 Th/ 238 U) is calculated for a simple model of melting, for which the melt fraction in chemical and radioactive equilibrium with the solid residium remains constant as melting proceeds. The activity ratio in the melt is only significantly different from unity if the melting is slow compared with the half-life of 230 Th and if the melt fraction present at any time does not exceed a few percent. The observation that ( 230 Th/ 238 U) is about 1.25 for many ocean ridge basalts is therefore most easily explained if the melt fraction in the source region is less than 2% and if the melting occurs in a broad region more than 100 km wide beneath the ridge axis. These results are compatible with other geophysical observations. Measurements of ( 226 Ra/ 238 U) might provide useful constraints on the time required to reach chemical equilibrium between the melt and the matrix. (orig.)

Investigation of surface halide modification of nitrile butadiene rubber

Science.gov (United States)

Sukhareva, K. V.; Mikhailov, I. A.; Andriasyan, Yu O.; Mastalygina, E. E.; Popov, A. A.

2017-12-01

The investigation is devoted to the novel technology of surface halide modification of rubber samples based on nitrile butadiene rubber (NBR). 1,1,2-trifluoro-1,2,2-trichlorethane was used as halide modifier. The developed technology is characterized by production stages reduction to one by means of treating the rubber compound with a halide modifier. The surface halide modification of compounds based on nitrile butadiene rubber (NBR) was determined to result in increase of resistance to thermal oxidation and aggressive media. The conducted research revealed the influence of modification time on chemical resistance and physical-mechanical properties of rubbers under investigation.

Improving rubber concrete by waste organic sulfur compounds.

Science.gov (United States)

Chou, Liang-Hisng; Lin, Chun-Nan; Lu, Chun-Ku; Lee, Cheng-Haw; Lee, Maw-Tien

2010-01-01

In this study, the use of crumb tyres as additives to concrete was investigated. For some time, researchers have been studying the physical properties of concrete to determine why the inclusion of rubber particles causes the concrete to degrade. Several methods have been developed to improve the bonding between rubber particles and cement hydration products (C-S-H) with the hope of creating a product with an improvement in mechanical strength. In this study, the crumb tyres were treated with waste organic sulfur compounds from a petroleum refining factory in order to modify their surface properties. Organic sulfur compounds with amphiphilic properties can enhance the hydrophilic properties of the rubber and increase the intermolecular interaction forces between rubber and C-S-H. In the present study, a colloid probe of C-S-H was prepared to measure these intermolecular interaction forces by utilizing an atomic force microscope. Experimental results showed that rubber particles treated with waste organic sulfur compounds became more hydrophilic. In addition, the intermolecular interaction forces increased with the adsorption of waste organic sulfur compounds on the surface of the rubber particles. The compressive, tensile and flexural strengths of concrete samples that included rubber particles treated with organic sulfur compound also increased significantly.

Circuit racing, track texture, temperature and rubber friction

Science.gov (United States)

Sharp, R. S.; Gruber, P.; Fina, E.

2016-04-01

Some general observations relating to tyre shear forces and road surfaces are followed by more specific considerations from circuit racing. The discussion then focuses on the mechanics of rubber friction. The classical experiments of Grosch are outlined and the interpretations that can be put on them are discussed. The interpretations involve rubber viscoelasticity, so that the vibration properties of rubber need to be considered. Adhesion and deformation mechanisms for energy dissipation at the interface between rubber and road and in the rubber itself are highlighted. The enquiry is concentrated on energy loss by deformation or hysteresis subsequently. Persson's deformation theory is outlined and the material properties necessary to apply the theory to Grosch's experiments are discussed. Predictions of the friction coefficient relating to one particular rubber compound and a rough surface are made using the theory and these are compared with the appropriate results from Grosch. Predictions from Persson's theory of the influence of nominal contact pressure on the friction coefficient are also examined. The extent of the agreement between theory and experiment is discussed. It is concluded that there is value in the theory but that it is far from complete. There is considerable scope for further research on the mechanics of rubber friction.

Numerical simulation of complex part manufactured by selective laser melting process

Science.gov (United States)

Van Belle, Laurent

2017-10-01

Selective Laser Melting (SLM) process belonging to the family of the Additive Manufacturing (AM) technologies, enable to build parts layer by layer, from metallic powder and a CAD model. Physical phenomena that occur in the process have the same issues as conventional welding. Thermal gradients generate significant residual stresses and distortions in the parts. Moreover, the large and complex parts to manufacturing, accentuate the undesirable effects. Therefore, it is essential for manufacturers to offer a better understanding of the process and to ensure production reliability of parts with high added value. This paper focuses on the simulation of manufacturing turbine by SLM process in order to calculate residual stresses and distortions. Numerical results will be presented.

Characterization and properties of batch-processed melt-textured YBCO

Energy Technology Data Exchange (ETDEWEB)

Kaiser, A.W.; Adam, M.; Bornemann, H.J. [INFP, Forschungszentrum Karlsruhe GmbH, PO Box 3640, 76021 Karlsruhe (Germany)

1998-01-01

High-temperature superconductor bulk parts are batch processed using a semi-automated processing technique based on the melt-texturation process. Levitation properties under static and dynamic load levels were analysed using a test bench with a three-dimensional force sensor unit. Measurements of levitation force give no detailed suggestions on texture, secondary domains or cracks. Therefore other measurements to control homogeneity of the bulk were performed. Texture on full-size pellets (FWHM < 5 deg., {delta}{sub {chi}} < 3 deg.) was verified by elastic neutron scattering. To study the influence of local texture on properties a pellet was divided into nine segments. Preliminary results indicate that a correlation between neutron data and levitation force needs further investigations. Flux maps of samples magnetized by permanent magnets or by a pulsed magnetization unit were used to verify the homogeneity and domain structure of the material and to evaluate macroscopic critical currents. (author)

Degradation of polyisoprene rubber by newly isolated Bacillus sp. AF-666 from soil.

Science.gov (United States)

Shah, A A; Hasan, F; Shah, Z; Mutiullah; Hameed, A

2012-01-01

Various microorganisms were screened for their ability to degrade polyisoprene rubber (natural rubber latex gloves). Strain AF-666, newly isolated from a soil sample, was selected as the best strain having the ability to grow on polyisoprene containing plates. The strain identified as Bacillus sp. AF-666, was found to degrade polyisoprene rubber, both on basal agar plates (latex overlay) as well as in liquid medium. Qualitative analysis of degradation was done through scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy SEM showed changes in surface morphology, like appearance of pits and cracks, and marked difference in transmittance spectra of test and control due to changes in the functional groups, was detected through FTIR. CO2 evolution as a result of rubber degradation, was calculated gravimetrically by Sturm Test. About 4.43 g/1 of CO2 was produced in case of test, whereas, 1.57 g/1 in case of control. The viable number of cells (CFU/ml) was also higher in test than in control. Present study may provide an opportunity for further studies on the applications of biotechnological processes as a tool for rubber waste management.

Effects of Crumb Rubber Size and Concentration on Performance of Porous Asphalt Mixtures

Directory of Open Access Journals (Sweden)

Altan Cetin

2013-01-01

Full Text Available The purpose of this study is to investigate the effect of size distribution and concentration of crumb rubber on the performance characteristics of porous asphalt mixture. The recycling of scrap tires in asphalt pavements appears as an important alternative providing a large-scale market. The characteristics of bitumen are very important with regard to service life of porous asphalt pavement. The experimental study consists of two main steps. Firstly, the mixture design was performed to determine the optimum bitumen content. In the latter step, the mixtures were modified by dry process using crumb rubber in three different grain size distributions of #4~#20, #20~#200, and #4~#200 and rubber content of 10%, 15%, and 20% as weight of optimum bitumen. The permeability, Cantabro abrasion loss, indirect tensile strength, moisture susceptibility, and resilient modulus tests were carried out on the specimens. Test results show that #20~#200 sized rubber particles reduced air voids and coefficient of permeability, while they increased the Cantabro abrasion loss. In general, increasing the crumb rubber size and content decreased the performance characteristics of the porous asphalt mixtures.

The Rubber Hand Illusion paradigm as a sensory learning process in patients with schizophrenia.

Science.gov (United States)

Lev-Ari, L; Hirschmann, S; Dyskin, O; Goldman, O; Hirschmann, I

2015-10-01

The Rubber Hand Illusion (RHI) has previously been used to depict the hierarchy between visual, tactile and perceptual stimuli. Studies on schizophrenia inpatients (SZs) have found mixed results in the ability to first learn the illusion, and have yet to explain the learning process involved. This study's aim was two-fold: to examine the learning process of the RHI in SZs and healthy controls over time, and to better understand the relationship between psychotic symptoms and the RHI. Thirty schizophrenia inpatients and 30 healthy controls underwent five different trials of the RHI over a two-week period. As has been found in previous studies, SZs felt the initial illusion faster than healthy controls did, but their learning process throughout the trials was inconsistent. Furthermore, for SZs, no correlations between psychotic symptoms and the learning of the illusion emerged. Healthy individuals show a delayed reaction to first feeling the illusion (due to latent inhibition), but easily learn the illusion over time. For SZs, both strength of the illusion and the ability to learn the illusion over time are inconsistent. The cognitive impairment in SZ impedes the learning process of the RHI, and SZs are unable to utilize the repetition of the process as healthy individuals can. Copyright © 2015 Elsevier Masson SAS. All rights reserved.

Direct molding of pavement tiles made of ground tire rubber

Science.gov (United States)

Quadrini, Fabrizio; Gagliardi, Donatella; Tedde, Giovanni Matteo; Santo, Loredana; Musacchi, Ettore

2016-10-01

Large rubber products can be molded by using only ground tire rubber (GTR) without any additive or binder due to a new technology called "direct molding". Rubber granules and powders from tire recycling are compression molded at elevated temperatures and pressures. The feasibility of this process was clearly shown in laboratory but the step to the industrial scale was missing. Thanks to an European Project (SMART "Sustainable Molding of Articles from Recycled Tires") this step has been made and some results are reported in this study. The press used for compression molding is described. Some tests were made to measure the energy consumption so as to evaluate costs for production in comparison with conventional technologies for GTR molding (by using binders). Results show that 1 m2 tiles can be easily molded with several thicknesses in a reasonable low time. Energy consumption is higher than conventional technologies but it is lower than the cost for binders.

Determination of the Mechanical Properties of Rubber by FT-NIR

OpenAIRE

Pornprasit, Rattapol; Pornprasit, Philaiwan; Boonma, Pruet; Natwichai, Juggapong

2016-01-01

Mechanical tests, for example, tensile and hardness tests, are usually used to evaluate the properties of rubber materials. In this work, mechanical properties of selected rubber materials, that is, natural rubber (NR), styrene butadiene rubber (SBR), nitrile butadiene rubber (NBR), and ethylene propylene diene monomer (EPDM), were evaluated using a near infrared (NIR) spectroscopy technique. Here, NR/NBR and NR/EPDM blends were first prepared. All of the samples were then scanned using a FT-...

Rheology as a tool for evaluation of melt processability of innovative dosage forms

DEFF Research Database (Denmark)

Aho, Johanna Maaria; Boetker, Johan P; Baldursdottir, Stefania

2015-01-01

) printing, will have an increasingly important role when designing products for flexible dosing, since dosage forms based on compacting of a given powder mixture do not enable manufacturing of optimal pharmaceutical products for personalized treatments. The melt processability of polymers and API...

Ultraviolet curing of acrylated liquid natural rubber for surface coating application

OpenAIRE

Kannikar Kwanming; Pairote Klinpituksa; Wae-asae Waehamad

2009-01-01

Ultraviolet curable acrylated liquid natural rubber was prepared by grafting of photosensitive molecule onto liquid natural rubber for surface coating application. The liquid natural rubber (LNR) was firstly obtained by degradation of natural rubber latex with hydrogen peroxide and cobalt acetylacetonate at 65oC for 72 hrs. The preparation of acrylated natural rubber was carried out by the reaction of acrylic acid and epoxidized liquid natural rubber (ELNR) prior obtained from LNR with formic...

Covalent Bonding of Thermoplastics to Rubbers for Printable, Reel-to-Reel Processing in Soft Robotics and Microfluidics.

Science.gov (United States)

Taylor, Jay M; Perez-Toralla, Karla; Aispuro, Ruby; Morin, Stephen A

2018-02-01

The lamination of mechanically stiff structures to elastic materials is prevalent in biological systems and popular in many emerging synthetic systems, such as soft robotics, microfluidics, stretchable electronics, and pop-up assemblies. The disparate mechanical and chemical properties of these materials have made it challenging to develop universal synthetic procedures capable of reliably adhering to these classes of materials together. Herein, a simple and scalable procedure is described that is capable of covalently laminating a variety of commodity ("off-the-shelf") thermoplastic sheets to silicone rubber films. When combined with laser printing, the nonbonding sites can be "printed" onto the thermoplastic sheets, enabling the direct fabrication of microfluidic systems for actuation and liquid handling applications. The versatility of this approach in generating thin, multifunctional laminates is demonstrated through the fabrication of milliscale soft actuators and grippers with hinged articulation and microfluidic channels with built-in optical filtering and pressure-dependent geometries. This method of fabrication offers several advantages, including technical simplicity, process scalability, design versatility, and material diversity. The concepts and strategies presented herein are broadly applicable to the soft robotics, microfluidics, and advanced and additive manufacturing communities where hybrid rubber/plastic structures are prevalent. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Some Tribological Characterization of “EPDM” Rubber

Directory of Open Access Journals (Sweden)

A. Mukhopadhyay

2014-06-01

Full Text Available Ethylene Propylene Diene Monomer (EPDM rubber emerges as a dominant elastomer for major engineering applications. The major properties of EPDM are its outstanding heat, ozone and weather resistance ability. It has a good resistance to polar substances and steam condition too. In automobiles EPDM rubber has a common use as seals. This includes door seals, window seals, trunk seals and sometimes hood seals. Frequently these seals are the source of noise due to the movement of the door versus the car body. This is due to friction between the EPDM rubber parts and the mating surfaces. Thus, the contact iteration between the rubber sealing and the indenting object must be known to optimize the performance of rubber sealing. However, it is need less to mention that the behaviour of any viscoelastic material is very difficult to be predicted. In the present work various tribo-characteristics of EPDM rubber of different hardness have been evaluated utilizing the available laboratory test facilities in the Jadavpur University, Kolkata, India. Compression tests have been carried out using ‘Instron’ to determine the flow behaviour of EPDM rubber of different hardness both in dry as well as under different conditions of lubrication. The flow behaviour like load -vs.- elongation curves, true stress -vs.- elongation curves and true stress -vs.- true strain curves have been drawn from the experimental data. Abrasive wear behaviour has been evaluated using a two-body abrasion tester and the pattern abrasion has been appraised through SEM/EDAX study. Experimental results reveal that the hardness of EPDM rubber has significant effect on the flow behaviour and wear characteristics. The hardness, again, depends on the proportion of carbon black (CB content. Thus it can be stated that the flow behaviour can be governed by controlling the CB concentration in the EPDM rubber. Based on the experimental results conclusion has been drawn accordingly. Some of the

Reinforcing effect of plasma modified halloysite nanotubes in a carbon black filled natural rubber-butadien rubber matrix

NARCIS (Netherlands)

Poikelispaa, Minna; Das, Amit; Dierkes, Wilma K.; Vuorinen, Jyrki