WorldWideScience

Sample records for melt processible rubber

  1. Rubber/clay nanocomposites by combined latex compounding and melt mixing: A masterbatch process

    International Nuclear Information System (INIS)

    Tan, Jinghua; Wang, Xiaoping; Luo, Yuanfang; Jia, Demin

    2012-01-01

    Highlights: → Rubber/Ca-montmorillonite nanocomposites were prepared by the masterbatch process. → Latex compounding method is efficient to improve the Ca-montmorillonite dispersion. → Exfoliated structure was obtained in the masterbatch by latex compounding method. → Intercalated and exfoliated structures were achieved in the vulcanizate. → The properties of vulcanizate are improved by the addition of Ca-montmorillonite. -- Abstract: Rubber/Ca-montmorillonite (Ca-MMT) nanocomposites with well exfoliated Ca-MMT layers were prepared by combination of latex compounding and melt mixing. Firstly, a high Ca-MMT content masterbatch was co-coagulated by natural rubber (NR) latex and modified Ca-MMT aqueous suspension through latex compounding. The masterbatch was added in the system of styrene butadiene rubber (SBR) and epoxidized natural rubber (ENR) by melt mixing subsequently. The X-ray diffraction (XRD) and transmission electronic microscopy (TEM) results showed that intercalated and exfoliated nanocomposites were obtained by the masterbatch technique. The effects of modified Ca-MMT introduction into the rubber matrix, via the masterbatch technique, on the properties of the resulting composites were studied. It was found that the vulcanization was hindered by the incorporation of modified Ca-MMT, while mechanical performances, thermal stability and aging resistance were improved. The increasingly glass transition temperature and the storage modulus with the loading of modified Ca-MMT were measured by dynamic mechanical analysis (DMA).

  2. Rubber compounding and processing

    CSIR Research Space (South Africa)

    John, MJ

    2014-06-01

    Full Text Available This chapter presents an overview on the compounding and processing techniques of natural rubber compounds. The introductory portion deals with different types of rubbers and principles of rubber compounding. The primary and secondary fillers used...

  3. Maleic anhydride grafting on EPDM rubber in the melt

    NARCIS (Netherlands)

    Oostenbrink, A.J.; Oostenbrink, A.J.; Gaymans, R.J.

    1992-01-01

    The grafting of maleic anhydride on a EPDM rubber was studied with a twin screw extruder. The effect of barrel temperatures, throughput, maleic anhydride concentration and peroxide concentration [bis(t-butyl peroxy isopropyl)benzene] on the degree of grafting and melt viscosity was studied. The

  4. Rubber mixing process and its relationship with bound rubber and crosslink density

    Science.gov (United States)

    Hasan, A.; Rochmadi; Sulistyo, H.; Honggokusumo, S.

    2017-06-01

    This research studied the relationship between bound rubber and crosslink density based on rubber mixing process. Bound rubber was obtained after natural rubber was masticated and mixed with rubber chemicals and filler while crosslink density was collected after rubber compound was vulcanized. Four methods are used and each method refers to four ways of incorporating carbon black during mixing. The first method, after rubber was masticated for 5 minutes, the addition of rubber chemicals and filler was done simultaneously. Rubber was masticated for 1 minute and continued mixing of rubber chemicals and filler where mixing was different from first method. This was the second method. The third method was the same as the second method but the filler used N 660 while in the second method N 330. The last method is not the same as the first and second, the rubber is only masticated for 3 minutes and then mixed with filler and followed by rubber chemicals sequentially. The results showed that bound rubber and crosslink density were influenced by mixing and mastication process. Bound rubber dropped and crosslink density was relatively stable in the first three mixing methods for increasing carbon black at the beginning of the mixing process. Bound rubber and crosslink density stated opposite results in the fourth mixing method. The higher the bound rubber the lower the crosslink density. Without regard to mixing methods, there is a non-linear relationship between bound rubber formation and crosslink density determination

  5. The Effect of Rubber Mixing Process on The Curing Characteristics of Natural Rubber

    Directory of Open Access Journals (Sweden)

    Abu Hasan

    2013-04-01

    Full Text Available This research is aimed at studying the relationship between rubber mixing processes and curing characteristics of natural rubber. The curing characteristic analysis was carried out through a natural rubber formula having been masticated and mixed, followed by curing. As many as four mastication methods were finely applied; each respected four sequences of rubber mixing process. In the first method, rubber was masticated for 5 minutes and then rubber chemicals and carbon black N 330 were  simultaneously added. In the second and the third methods, rubber was masticated for 1 minute and then carbon blacks and rubber chemicals were also simultaneously added but using different type of fillers. In the fourth method, rubber was masticated for 3 minutes and then rubber chemicals and carbon black were subsequently added. The additions of rubber chemicals and carbon blacks to the masticated rubber were distinguished by the sequence and time allocated for each mixing process. The carbon blacks were added in two stages by which 10 phr was added first and the remaining 40 phr was added later along with oil. In another method, ratios of the carbon blacks addition (as done in the first  and the second stages were 20:30, 30:20, and 40:10. The examination results showed that rubber mixing process gave an impact on the changes of curing characteristics. They were much affected by the method of carbon black addition. The mixing temperature also had an effect on both curing time and curing rate in which the higher the mixing temperature, the lower the curing time and curing rate. Vulcanization temperature also affected the curing time and curing rate in which the higher the vulcanization temperature, the lower the curing time and the higher the curing rate. Lastly, particle size of carbon black also gave an impact on the curing time and curing rate in which the smaller the particle size, the lower the curing time and the higher the curing rate.

  6. Effects of preparation process on performance of rubber modified asphalt

    Science.gov (United States)

    Liu, Hanbing; Luo, Guobao; Wang, Xianqiang; Jiao, Yubo

    2015-06-01

    The rational utilization of waste rubber tire is essential for the environmental protection. Utilizing rubber particles to modify asphalt can not only improve asphalt performance, but also help the recycling of waste materials. Considering the effect of different preparation process parameters on the performance of rubber modified asphalt, this paper analyzes the effects of the shear temperature, shear time and shear rate on the performance of rubber modified asphalt, and provided a reference for its preparation.

  7. Exposure to rubber fume and rubber process dust in the general rubber goods, tyre manufacturing and retread industries.

    Science.gov (United States)

    Dost, A A; Redman, D; Cox, G

    2000-08-01

    This study assesses the current patterns and levels of exposure to rubber fume and rubber process dust in the British rubber industry and compares and contrasts the data obtained from the general rubber goods (GRG), retread tire (RT) and new tire (NT) sectors. A total of 179 rubber companies were visited and data were obtained from 52 general rubber goods, 29 retread tire and 7 new tire manufacturers. The survey was conducted using a questionnaire and included a walk-through inspection of the workplace to assess the extent of use of control measures and the nature of work practices being employed. The most recent (predominantly 1995-97) exposure monitoring data for rubber fume and rubber process dust were obtained from these companies; no additional sampling was conducted for the purpose of this study. In addition to the assessment of exposure data, evaluation of occupational hygiene reports for the quality of information and advice was also carried out.A comparison of the median exposures for processes showed that the order of exposure to rubber fume (E, in mg m(-3)) is: E(moulding) (0.40) approximately E(extrusion) (0.33)>E(milling) (0.18) for GRG; E(press) (0. 32)>E(extrusion) (0.19)>E(autoclave) (0.10) for RT; and E(press) (0. 22) approximately E(all other) (0.22) for NT. The order of exposure to rubber fume between sectors was E(GRG) (0.40)>E(RT) (0.32)>E(NT) (0.22). Median exposures to rubber process dust in the GRG was E(weighing) (4.2)>E(mixing) (1.2) approximately E(milling) (0.8) approximately E(extrusion) (0.8) and no significant difference (P=0. 31) between GRG and NT sectors. The findings compare well with the study carried out in the Netherlands [Kromhout et al. (1994), Annals of Occupational Hygiene 38(1), 3-22], and it is suggested that the factors governing the significant differences noted between the three sectors relate principally to the production and task functions and also to the extent of controls employed. Evaluation of occupational

  8. Static friction in rubber-metal contacts with application to rubber pad forming processes

    NARCIS (Netherlands)

    Deladi, E.L.

    2006-01-01

    A static friction model suitable for rubber-metal contact is presented in this dissertation. In introduction, the motivation and the aims of the research are introduced together with the background regarding the related industrial application, which is the rubber pad forming process.

  9. Biodiesel Production from Rubber Seed Oil via Esterification Process

    Directory of Open Access Journals (Sweden)

    W Widayat

    2012-07-01

    Full Text Available One promise source of alternative energy is biodiesel from rubber seed oil, because the raw materials available in plentiful quantities and can be renewed. In addition, the rubber seed is still lack of utilization, and Indonesia is one of the largest rubbers producing country in the world. The objective of this research is to studied on biodiesel production by esterification process. Parameters used in this study are the ratio of catalyst and temperature and its influence on the characteristics of the resulting biodiesel product. Characterization of rubber seed include acid content number analysis, saponification numbers, density, viscosity, iodine number, type of free fatty acids and triglyceride oils. The results of analysis showed that rubber seed oil content obtained is 50.5%. The results of the GCMS analysis showed that a free fatty acid level in rubber seed is very high. Conversion into bio-diesel oil is obtained by at most 59.91% and lowest 48.24%.

  10. Monitoring of polymer melt processing

    International Nuclear Information System (INIS)

    Alig, Ingo; Steinhoff, Bernd; Lellinger, Dirk

    2010-01-01

    The paper reviews the state-of-the-art of in-line and on-line monitoring during polymer melt processing by compounding, extrusion and injection moulding. Different spectroscopic and scattering techniques as well as conductivity and viscosity measurements are reviewed and compared concerning their potential for different process applications. In addition to information on chemical composition and state of the process, the in situ detection of morphology, which is of specific interest for multiphase polymer systems such as polymer composites and polymer blends, is described in detail. For these systems, the product properties strongly depend on the phase or filler morphology created during processing. Examples for optical (UV/vis, NIR) and ultrasonic attenuation spectra recorded during extrusion are given, which were found to be sensitive to the chemical composition as well as to size and degree of dispersion of micro or nanofillers in the polymer matrix. By small-angle light scattering experiments, process-induced structures were detected in blends of incompatible polymers during compounding. Using conductivity measurements during extrusion, the influence of processing conditions on the electrical conductivity of polymer melts with conductive fillers (carbon black or carbon nanotubes) was monitored. (topical review)

  11. their use as Accelerator in Curing Process of Rubber Compounds

    Directory of Open Access Journals (Sweden)

    S. taghvaee

    2007-06-01

    Full Text Available In some special cases, rubber compounds with high amounts of unsaturated elastomer are recommended with organic sulfur donors instead of mineral sulfurs. In this condition, activated sulfur is produced in situ and curingprocess is facilitated without accelerators. Organic sulfur donor compounds have low thermal stability and in the vulcanization temperature produce free and activated sulfurs. The advantages of these compounds are:1. High effectiveness of curing agent in low quantities in rubber compounds manufacturing.2. Producing activated sulfurs in controlled condition and avoiding the over curing of rubber compounds.In this report the novel synthesis of some derivatives of diamino-disulfides which can be applied as sulfur donors in vulcanization of special rubber compounds is introduced. The key process is reaction of sulfurmonochloride with amines in petroleum ether as solvent in low temperature. Dithio-dimorpholine(DTDM, dithio-dipipyridyl (DTDP, dithio-bis dibutylamine (DTBDB and dithio-bisdiisopropyl amine (DTBDI were prepared according to this method. All products thus obtained were characterized by 1H and 13C-NMR spectroscopies. The effects of accelerating and sulfur donoring of all prepared agents were detected in rubber compounds with natural and synthetic rubber bases. All physical, chemical, reological and mechanical properties of rubber compounds based on prepared sulfur donors were characterized.

  12. Rubber

    Science.gov (United States)

    Graves, D. F.

    The word "rubber" immediately brings to mind materials that are highly flexible and will snap back to their original shape after being stretched. In this chapter a variety of materials are discussed that possess this odd characteristics. There will also be a discussion on the mechanism of this "elastic retractive force." Originally, rubber meant the gum collected from a tree growing in Brazil. The term "rubber" was coined for this material by the English chemist Joseph Priestley, who noted that it was effective for removing pencil marks from paper. Today, in addition to Priestley's natural product, many synthetic materials are made that possess these characteristics and many other properties. The common features of these materials are that they are made up of long-chain molecules that are amorphous (not crystalline), and the chains are above their glass transition temperature at room temperature.

  13. Rubber Recycling: Chemistry, Processing, and Applications

    NARCIS (Netherlands)

    Myhre, M.; Saiwari, Sitisaiyidah; Dierkes, Wilma K.; Noordermeer, Jacobus W.M.

    2012-01-01

    For both environmental and economic reasons, there is broad interest in recycling rubber and in the continued development of recycling technologies. The use of postindustrial materials is a fairly well-established and documented business. Much effort over the past decade has been put into dealing

  14. Complex processing of rubber waste through energy recovery

    Directory of Open Access Journals (Sweden)

    Roman Smelík

    2015-12-01

    Full Text Available This article deals with the applied energy recovery solutions for complex processing of rubber waste for energy recovery. It deals specifically with the solution that could maximize possible use of all rubber waste and does not create no additional waste that disposal would be expensive and dangerous for the environment. The project is economically viable and energy self-sufficient. The outputs of the process could replace natural gas and crude oil products. The other part of the process is also the separation of metals, which can be returned to the metallurgical secondary production.

  15. Swelling and tribological properties of melt-mixed fluoroelastomer/nitrile rubber blends under crude oil

    Science.gov (United States)

    Tagelsir, Yasin; Li, San-Xi; Lv, Xiaoren; Wang, Shijie; Wang, Song; Osman, Zeinab

    2018-01-01

    The melt-mixed fluoroelastomer (FKM)/ nitrile rubber (NBR) blends of (90/10, 80/20, 70/30, 60/40 and 50/50) ratios with same hardness were prepared, and their swelling and tribological properties under crude oil were investigated for the purpose of developing high performance cost-effective elastomers meeting requirement of oil extraction progressive cavity pump stator. Differential scanning calorimetry confirmed compatible blend system for all blends. Field emission scanning electron microscopy (FE-SEM) showed co-continuous morphology of 200-400 nm phase size for all blends, expect FKM/NBR (90/10) which exhibited partially continuous phase morphology of 100-250 nm phase size. The results of swelling and linear wear tests under crude oil indicated that swelling percentage, coefficient of friction and specific wear rate of FKM/NBR blends were much better than NBR, with FKM/NBR (90/10 and 80/20) showing swelling percentage and specific wear rate very close to FKM. Attenuated total reflectance-Fourier transform infrared spectroscopy disclosed that fracture of macromolecular chains was the main mechanochemical effect of unswollen and swollen worn surfaces, in addition to oxygenated degradation detected with increasing NBR ratio in the blends. The fracture of macromolecular chains resulted in slight fatigue wear mechanism, which was also confirmed by FE-SEM of the worn surfaces.

  16. Melt processed high-temperature superconductors

    CERN Document Server

    1993-01-01

    The achievement of large critical currents is critical to the applications of high-temperature superconductors. Recent developments have shown that melt processing is suitable for producing high J c oxide superconductors. Using magnetic forces between such high J c oxide superconductors and magnets, a person could be levitated.This book has grown largely out of research works on melt processing of high-temperature superconductors conducted at ISTEC Superconductivity Research Laboratory. The chapters build on melt processing, microstructural characterization, fundamentals of flux pinning, criti

  17. Rubber industry

    Science.gov (United States)

    Staszak, Maciej

    2018-03-01

    Following chapter presents short introductory description of rubber and rubber industry. The main problem of rubber industry is the way of the usage of spent tires. Furthermore very important group of problems arise considering the metal and nonmetal additives which are significant component of the vulcanized rubber. The key attention is dedicated to typical ways of rubber usage in utilization and recovery of metals from spent rubber materials concentrating specifically on used tires processing. The method of recovery of rare metals from rubber tires was described. The rubber debris finds widest use in the field of waste metal solutions processing. The environmental pollution caused by metals poses serious threat to humans. Several applications of the use of waste rubber debris to remove metals from environmental waters were described. Moreover, the agriculture usage of waste tire rubber debris is described, presenting systems where the rubber material can be useful as a soil replacement.

  18. Analysis of Work Design in Rubber Processing Plant

    OpenAIRE

    Wahyuni Dini; Nasution Harmein; Budiman Irwan; Wijaya Khairini

    2018-01-01

    The work design illustrates how structured jobs, tasks, and roles are defined and modified and their impact on individuals, groups, and organizations. If the work is not designed well, the company must pay greater costs for workers’ health, longer production processes or even penalties for not being able to meet the delivery schedule. This is visible to the condition in a rubber processing factory in North Sumatra. Work design aspects such as layouts, machinery and equipment, worker's physica...

  19. Linking Polymer Dynamics to Melt Processing

    Indian Academy of Sciences (India)

    Ashish Lele

    Linking Polymer Dynamics to Melt Processing. Ashish Lele. NaUonal Chemical Laboratory, Pune ak.lele@ncl.res.in www.cfpegroup.net. Mid-‐Year MeeUng July 2-‐3, 2010. Indian Academy of Sciences, Bangalore ...

  20. INVESTIGATION OF THE METAL MELTING PROCESS

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolskij

    2006-01-01

    Full Text Available The nonlinear mathematical model of calculation of temperature fields in the process of metal melting is formulated and solved using the method of equivalent source taking into account nonlinearity of thermophysical properties of material and variable terms of heat exchange.

  1. Melt processing of Yb-123 tapes

    International Nuclear Information System (INIS)

    Athur, S. P.; Balachandran, U.; Salama, K.

    2000-01-01

    The innovation of a simple, scalable process for manufacturing long-length conductors of HTS is essential to potential commercial applications such as power cables, magnets, and transformers. In this paper the authors demonstrate that melt processing of Yb-123 tapes made by the PIT route is an alternative to the coated conductor and Bi-2223 PIT tape fabrication techniques. Ag-clad Yb-123 tapes were fabricated by groove rolling and subsequently, melt processed in different oxygen partial pressures in a zone-melting furnace with a gradient of 140 C/cm. The transition temperatures measured were found to be around 81 K undermost processing conditions. EPMA of the tapes processed under different conditions show the 123 phase to be Ba deficient and Cu and Yb rich. Critical current was measured at various temperatures from 77 K to 4.2 K. The J c increased with decrease in pO 2 . The highest I c obtained was 52 A at 4.2 K

  2. Study on determination of durability analysis process and fatigue damage parameter for rubber component

    International Nuclear Information System (INIS)

    Moon, Seong In; Cho, Il Je; Woo, Chang Su; Kim, Wan Doo

    2011-01-01

    Rubber components, which have been widely used in the automotive industry as anti-vibration components for many years, are subjected to fluctuating loads, often failing due to the nucleation and growth of defects or cracks. To prevent such failures, it is necessary to understand the fatigue failure mechanism for rubber materials and to evaluate the fatigue life for rubber components. The objective of this study is to develop a durability analysis process for vulcanized rubber components, that can predict fatigue life at the initial product design step. The determination method of nonlinear material constants for FE analysis was proposed. Also, to investigate the applicability of the commonly used damage parameters, fatigue tests and corresponding finite element analyses were carried out and normal and shear strain was proposed as the fatigue damage parameter for rubber components. Fatigue analysis for automotive rubber components was performed and the durability analysis process was reviewed

  3. Chemi-microbial processing of waste tire rubber: A project overview

    International Nuclear Information System (INIS)

    Romine, R.A.; Snowden-Swan, L.

    1993-12-01

    PNL is developing a method to use thiophillic microorganisms to devulcanize (biodesulfurize) the surface of ground rubber particles, which will improve the bonding and adhesion of the ground tire rubber into the virgin tire rubber matrix. The Chemi-microbial processing approach, introduced in this paper, is targeted at alleviating the waste tire problem in an environmentally conscious manner; it may also be applied to improve asphaltic materials and rubber and polymeric wastes to facilite their recycling. This paper outlines the logic and technical methods that will be used

  4. Evaluation of Cooking Oil as Processing Addtive for Natural Rubber

    Directory of Open Access Journals (Sweden)

    Y. M. SYAMIN

    2017-08-01

    Full Text Available It was reported recently that high amount of aromatic ring  or number of polycyclic aromatic hydrocarbon compounds found in aromatic oil are carcinogenic. This paper discusses the work to evaluate the Malaysian cooking oil as an alternative option to be used as process oil since cooking oil is safe to use and non-toxic. The performance of cooking oil is compared againstaromatic and paraffinioils. The results showed that rubber compounds containing cooking oil produced almostsimilar cure characteristicsas those produced by aromatic and paraffinioils indicating that it did not interfere with the vulcanization reaction. The physical properties of the vulcanizates containing cooking oil were almostsimilar to those of vulcanizates containing aromatic and paraffinioils, except the rebound resilience. The vulcanizates containing cooking oil gave higher resilience than vulcanizates containing aromatic and paraffinioils. High resilience is one of the desired features for a low rolling resistance tyre. Cooking oil provided this extra advantage.

  5. Modeling of evaporation processes in glass melting furnaces

    NARCIS (Netherlands)

    Limpt, van J.A.C.

    2007-01-01

    The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

  6. Bidirectional optimization of the melting spinning process.

    Science.gov (United States)

    Liang, Xiao; Ding, Yongsheng; Wang, Zidong; Hao, Kuangrong; Hone, Kate; Wang, Huaping

    2014-02-01

    A bidirectional optimizing approach for the melting spinning process based on an immune-enhanced neural network is proposed. The proposed bidirectional model can not only reveal the internal nonlinear relationship between the process configuration and the quality indices of the fibers as final product, but also provide a tool for engineers to develop new fiber products with expected quality specifications. A neural network is taken as the basis for the bidirectional model, and an immune component is introduced to enlarge the searching scope of the solution field so that the neural network has a larger possibility to find the appropriate and reasonable solution, and the error of prediction can therefore be eliminated. The proposed intelligent model can also help to determine what kind of process configuration should be made in order to produce satisfactory fiber products. To make the proposed model practical to the manufacturing, a software platform is developed. Simulation results show that the proposed model can eliminate the approximation error raised by the neural network-based optimizing model, which is due to the extension of focusing scope by the artificial immune mechanism. Meanwhile, the proposed model with the corresponding software can conduct optimization in two directions, namely, the process optimization and category development, and the corresponding results outperform those with an ordinary neural network-based intelligent model. It is also proved that the proposed model has the potential to act as a valuable tool from which the engineers and decision makers of the spinning process could benefit.

  7. Analysis of Work Design in Rubber Processing Plant

    Directory of Open Access Journals (Sweden)

    Wahyuni Dini

    2018-01-01

    Full Text Available The work design illustrates how structured jobs, tasks, and roles are defined and modified and their impact on individuals, groups, and organizations. If the work is not designed well, the company must pay greater costs for workers’ health, longer production processes or even penalties for not being able to meet the delivery schedule. This is visible to the condition in a rubber processing factory in North Sumatra. Work design aspects such as layouts, machinery and equipment, worker's physical working environment, work methods, and organizational policies have not been well-organized. Coagulum grinding machines into sheets are often damaged, resulting in 4 times the delay of product delivery in 2016, the presence of complaints of heat exposure submitted by workers, and workstation that has not been properly arranged is an indication of the need for work design. The research data will be collected through field observation, and distribution of questionnaires related aspects of work design. The result of the analysis depends on the respondent's answer from the distributed questionnaire regarding the 6 aspects studied.

  8. Analysis of Work Design in Rubber Processing Plant

    Science.gov (United States)

    Wahyuni, Dini; Nasution, Harmein; Budiman, Irwan; Wijaya, Khairini

    2018-02-01

    The work design illustrates how structured jobs, tasks, and roles are defined and modified and their impact on individuals, groups, and organizations. If the work is not designed well, the company must pay greater costs for workers' health, longer production processes or even penalties for not being able to meet the delivery schedule. This is visible to the condition in a rubber processing factory in North Sumatra. Work design aspects such as layouts, machinery and equipment, worker's physical working environment, work methods, and organizational policies have not been well-organized. Coagulum grinding machines into sheets are often damaged, resulting in 4 times the delay of product delivery in 2016, the presence of complaints of heat exposure submitted by workers, and workstation that has not been properly arranged is an indication of the need for work design. The research data will be collected through field observation, and distribution of questionnaires related aspects of work design. The result of the analysis depends on the respondent's answer from the distributed questionnaire regarding the 6 aspects studied.

  9. Radiation processing of natural rubber and its applications

    International Nuclear Information System (INIS)

    Dahlan Hj. Mohd

    2007-01-01

    Research in natural rubber (NR) is still offering good and exciting opportunities especially in making NR into superior products and as a source for new chemicals by modification of its structure. As in the case of liquid epoxidised natural rubber acrylic (LENRA), it has been shown that it has the ability to induce the interfacial interaction between NR and polyolefin i.e. High-density polyethylene (HDPE) as demonstrated by Transmission Electron Microscopy (TEM) and small angle neutron scattering (SANS) techniques. For NR/HDPE blend, without deuteration technique, SANS was also to induce some scattering data leading to fruitful information on the interfacial interaction between the blend compositions. (author)

  10. Optimization of the ultrasonic processing in a melt flow

    OpenAIRE

    Tzanakis, I; Lebon, GSB; Eskin, DG; Pericleous, K

    2016-01-01

    Ultrasonic cavitation treatment of melt significantly improves the downstream properties and quality of conventional and advanced metallic materials. However, the transfer of this technology to treating large melt volumes has been hindered by a lack of fundamental knowledge, allowing for the ultrasonic processing in the melt flow. In this study, we present the results of experimental validation of an advanced numerical model applied to the acoustic cavitation treatment of liquid aluminum duri...

  11. Computer-integrated electric-arc melting process control system

    OpenAIRE

    Дёмин, Дмитрий Александрович

    2014-01-01

    Developing common principles of completing melting process automation systems with hardware and creating on their basis rational choices of computer- integrated electricarc melting control systems is an actual task since it allows a comprehensive approach to the issue of modernizing melting sites of workshops. This approach allows to form the computer-integrated electric-arc furnace control system as part of a queuing system “electric-arc furnace - foundry conveyor” and consider, when taking ...

  12. Utilization of Liquid Smoke from Oil Palm Empty Fruit Bunches on Raw Rubber Processing

    Directory of Open Access Journals (Sweden)

    Hidayati Hidayati

    2011-06-01

    Full Text Available Research utilization of liquid smoke from oil palm empty fruit bunches of raw rubber has been made to utilize solid waste from industrial processing of oil palm empty fruit bunches of oil palm so that it becomes economically valuable products. This research has been done by pyrolysis of oil palm empty fruit bunches at a temperature of 400oC for 5, 6, 7 and 8 hours. The results show that the pyrolysis liquid smoke oil palm empty fruit bunches for 8 hours give a high concentration of phenol and acetic acid, respectively 5% and 0.454%. Liquid smoke that has been obtained is used as a coagulant in raw rubber plantation crops of the people residing in the village of Ambawang, Kubu Raya District, West Kalimantan. Results of treatment of liquid smoke on raw rubber  show that the rubber products that have been frozen and dried are superior in terms of color, smell and drying time compared with the treatment of formic acid and water battery which has been added so far on raw rubber by the local rubber farmers.

  13. Soft sensor development for Mooney viscosity prediction in rubber mixing process based on GMMDJITGPR algorithm

    Science.gov (United States)

    Yang, Kai; Chen, Xiangguang; Wang, Li; Jin, Huaiping

    2017-01-01

    In rubber mixing process, the key parameter (Mooney viscosity), which is used to evaluate the property of the product, can only be obtained with 4-6h delay offline. It is quite helpful for the industry, if the parameter can be estimate on line. Various data driven soft sensors have been used to prediction in the rubber mixing. However, it always not functions well due to the phase and nonlinear property in the process. The purpose of this paper is to develop an efficient soft sensing algorithm to solve the problem. Based on the proposed GMMD local sample selecting criterion, the phase information is extracted in the local modeling. Using the Gaussian local modeling method within Just-in-time (JIT) learning framework, nonlinearity of the process is well handled. Efficiency of the new method is verified by comparing the performance with various mainstream soft sensors, using the samples from real industrial rubber mixing process.

  14. A multi-component evaporation model for beam melting processes

    Science.gov (United States)

    Klassen, Alexander; Forster, Vera E.; Körner, Carolin

    2017-02-01

    In additive manufacturing using laser or electron beam melting technologies, evaporation losses and changes in chemical composition are known issues when processing alloys with volatile elements. In this paper, a recently described numerical model based on a two-dimensional free surface lattice Boltzmann method is further developed to incorporate the effects of multi-component evaporation. The model takes into account the local melt pool composition during heating and fusion of metal powder. For validation, the titanium alloy Ti-6Al-4V is melted by selective electron beam melting and analysed using mass loss measurements and high-resolution microprobe imaging. Numerically determined evaporation losses and spatial distributions of aluminium compare well with experimental data. Predictions of the melt pool formation in bulk samples provide insight into the competition between the loss of volatile alloying elements from the irradiated surface and their advective redistribution within the molten region.

  15. Numerical Model based Reliability Estimation of Selective Laser Melting Process

    DEFF Research Database (Denmark)

    Mohanty, Sankhya; Hattel, Jesper Henri

    2014-01-01

    Selective laser melting is developing into a standard manufacturing technology with applications in various sectors. However, the process is still far from being at par with conventional processes such as welding and casting, the primary reason of which is the unreliability of the process. While...... of the selective laser melting process. A validated 3D finite-volume alternating-direction-implicit numerical technique is used to model the selective laser melting process, and is calibrated against results from single track formation experiments. Correlation coefficients are determined for process input...... parameters such as laser power, speed, beam profile, etc. Subsequently, uncertainties in the processing parameters are utilized to predict a range for the various outputs, using a Monte Carlo method based uncertainty analysis methodology, and the reliability of the process is established....

  16. Research of Snow-Melt Process on a Heated Platform

    Directory of Open Access Journals (Sweden)

    Vasilyev Gregory P.

    2016-01-01

    Full Text Available The article has shown the results of experimental researches of the snow-melt on a heated platform-near building heat-pump snow-melt platform. The near-building (yard heat pump platforms for snow melt with the area up to 10-15 m2 are a basis of the new ideology of organization of the street cleaning of Moscow from snow in the winter period which supposes the creation in the megalopolis of the «distributed snow-melt system» (DSMS using non-traditional energy sources. The results of natural experimental researches are presented for the estimation of efficiency of application in the climatic conditions of Moscow of heat pumps in the snow-melt systems. The researches were conducted on a model sample of the near-building heat-pump platform which uses the low-potential thermal energy of atmospheric air. The conducted researches have confirmed experimentally in the natural conditions the possibility and efficiency of using of atmospheric air as a source of low-potential thermal energy for evaporation of the snow-melt heat pump systems in the climatic conditions of Moscow. The results of laboratory researches of snow-melt process on a heated horizontal platform are presented. The researches have revealed a considerable dependence of efficiency of the snow-melt process on its piling mode (form-building and the organization of the process of its piling mode (form-building and the organization of the process of its (snow mass heat exchange with the surface of the heated platform. In the process of researches the effect of formation of an «ice dome» under the melting snow mass called by the fact that in case of the thickness of snow loaded on the platform more than 10 cm the water formed from the melting snow while the contact with the heating surface don’t spread on it, but soaks into the snow, wets it due to capillary effect and freezes. The formation of «ice dome» leads to a sharp increase of snow-melt period and decreases the operating

  17. Energy asymmetry in melting and solidifying processes of PCM

    International Nuclear Information System (INIS)

    Jin, Xing; Hu, Huoyan; Shi, Xing; Zhang, Xiaosong

    2015-01-01

    Highlights: • The melting process and the solidifying process of PCM were asymmetrical. • The enthalpy and state of PCM were affected by its previous state. • The main reason for energy asymmetry of PCM was supercooling. - Abstract: The solidifying process of phase change material (PCM) was usually recognized as the exact inverse process of its melting process, especially when building the heat transfer model of PCM. To figure out that whether the melting process and the solidifying process of PCM were symmetrical, several kinds of PCMs were tested by a differential scanning calorimeter (DSC) in this paper. The experimental results showed that no matter using the DSC dynamic measurement method or the DSC step measurement method, the melting process and the solidifying process of PCM were asymmetrical. Because of the energy asymmetry in the melting and solidifying processes of PCM, it was also found that the enthalpy and the state of PCM were not only dependent on its temperature, but also affected by its “previous state”.

  18. Transient Cooperative Processes in Dewetting Polymer Melts.

    Science.gov (United States)

    Chandran, Sivasurender; Reiter, Günter

    2016-02-26

    We compare the high velocity dewetting behavior, at elevated temperatures, of atactic polystyrene (aPS) and isotactic polystyrene (iPS) films, with the zero shear bulk viscosity (η_{bulk}) of aPS being approximately ten times larger than iPS. As expected, for aPS the apparent viscosity of the films (η_{f}) derived from high-shear dewetting is less than η_{bulk}, displaying a shear thinning behavior. Surprisingly, for iPS films, η_{f} is always larger than η_{bulk}, even at about 50 °C above the melting point, with η_{f}/η_{bulk} following an Arrhenius behavior. The corresponding activation energy of ∼160±10  kJ/mol for iPS films suggests a cooperative motion of segments which are aligned and agglomerated by fast dewetting.

  19. Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting—Selection Guidelines

    Science.gov (United States)

    Konda Gokuldoss, Prashanth; Kolla, Sri; Eckert, Jürgen

    2017-01-01

    Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties. PMID:28773031

  20. Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting-Selection Guidelines.

    Science.gov (United States)

    Gokuldoss, Prashanth Konda; Kolla, Sri; Eckert, Jürgen

    2017-06-19

    Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties.

  1. New Green Polymeric Composites Based on Hemp and Natural Rubber Processed by Electron Beam Irradiation

    Directory of Open Access Journals (Sweden)

    Maria-Daniela Stelescu

    2014-01-01

    Full Text Available A new polymeric composite based on natural rubber reinforced with hemp has been processed by electron beam irradiation and characterized by several methods. The mechanical characteristics: gel fraction, crosslink density, water uptake, swelling parameters, and FTIR of natural rubber/hemp fiber composites have been investigated as a function of the hemp content and absorbed dose. Physical and mechanical properties present a significant improvement as a result of adding hemp fibres in blends. Our experiments showed that the hemp fibers have a reinforcing effect on natural rubber similar to mineral fillers (chalk, carbon black, silica. The crosslinking rates of samples, measured using the Flory-Rehner equation, increase as a result of the amount of hemp in blends and the electron beam irradiation dose increasing. The swelling parameters of samples significantly depend on the amount of hemp in blends, because the latter have hydrophilic characteristics.

  2. Cathodic processes during ruthenium electrodeposition from a chloride melt

    International Nuclear Information System (INIS)

    Sokol'skij, D.V.

    1985-01-01

    Cathodic processes occurring during the electrolysis of chloride melts in the presence of oxygen-containing impurities were studied. The experiments were carried out at 500, 550 600 and 680 deg C, ruthenium ions concentration in KCl-NaCl-CsCl eutectic melt being 0.4-1.5 mol% and BaO additions 4.8x10 -2 mol%. Temperature dependence of Ru(3) ion diffusion coefficient in the chloride melt (lg D=3.25-1508/T+-0.02) and activation energy of the diffusion process (6.9 k cal/mol) were determined. It is shown that changes of the shape of E, t-curve and the deviation of values determined in the cause of chronopotentiometric investigations from the corresponding values of reversable processes are related in many respects to the participation of oxygen-containing compounds in the cathodic process. Irreversibility of the cathodic process is also connected with metal crystallization during electrodeposition

  3. Residence time modeling of hot melt extrusion processes.

    Science.gov (United States)

    Reitz, Elena; Podhaisky, Helmut; Ely, David; Thommes, Markus

    2013-11-01

    The hot melt extrusion process is a widespread technique to mix viscous melts. The residence time of material in the process frequently determines the product properties. An experimental setup and a corresponding mathematical model were developed to evaluate residence time and residence time distribution in twin screw extrusion processes. The extrusion process was modeled as the convolution of a mass transport process described by a Gaussian probability function, and a mixing process represented by an exponential function. The residence time of the extrusion process was determined by introducing a tracer at the extruder inlet and measuring the tracer concentration at the die. These concentrations were fitted to the residence time model, and an adequate correlation was found. Different parameters were derived to characterize the extrusion process including the dead time, the apparent mixing volume, and a transport related axial mixing. A 2(3) design of experiments was performed to evaluate the effect of powder feed rate, screw speed, and melt viscosity of the material on the residence time. All three parameters affect the residence time of material in the extruder. In conclusion, a residence time model was developed to interpret experimental data and to get insights into the hot melt extrusion process. Copyright © 2013 Elsevier B.V. All rights reserved.

  4. Stability of inflation processes with polymer melts

    DEFF Research Database (Denmark)

    Rasmussen, Henrik Koblitz; Eriksson, Torbjörn Gerhard; Hassager, Ole

    2002-01-01

    is performed applying a gas pressure into the core of the cylinder, which press the molten plastic cylinder outward. During the inflation the plastic may burst. The occurrence of this burst, or break, puts a limit on the possibility to produce a specified product at some, or all, processing conditions. Here...

  5. Nitrile rubber - based nanocomposites prepared by melt mixing: effect of the mixing parameters on mechanical, dynamic-mechanical and creep behavior

    Directory of Open Access Journals (Sweden)

    Bluma G. Soares

    2010-01-01

    Full Text Available Nanocomposites constituted by nitrile rubber matrix and Cloisite 15A (OC15A as the organoclay were prepared by melt blending and cured with the m-phenylene-bis-maleimide (BMI/dicumyl peroxide (DCP system. The effect of mixing parameters on the clay dispersion was evaluated, including mixing temperature and time, and rotor speed of the internal mixer. The organoclay effectively accelerated the vulcanization reaction of NBR, which was attributed to the presence of the alkylammonium salt as the intercalant. All nanocomposites displayed improved tensile properties indicating a good reinforcing action of the clay. Also, the creep compliance was substantially reduced with the incorporation of the clay. X-ray diffraction studies showed the presence of intercalated and deintercalated clay population. The mixing parameters did not have an important effect on clay dispersion and properties of NBR-clay nanocomposites, except for the creep behavior.

  6. Hardfacing of duplex stainless steel using melting and diffusion processes

    Science.gov (United States)

    Lailatul, H.; Maleque, M. A.

    2017-03-01

    Duplex stainless steel (DSS) is a material with high potential successes in many new applications such as rail car manufacturing, automotive and chemical industries. Although DSS is widely used in various industries, this material has faced wear and hardness problems which obstruct a wider capability of this material and causes problems in current application. Therefore, development of surface modification has been introduced to produce hard protective layer or coating on DSS. The main aim of this work is to brief review on hard surface layer formation on DSS using melting and diffusion processes. Melting technique using tungsten inert gas (TIG) torch and diffusion technique using gas nitriding are the effective process to meet this requirement. The processing route plays a significant role in developing the hard surface layer for any application with effective cost and environmental factors. The good understanding and careful selection of processing route to form products are very important factors to decide the suitable techniques for surface engineering treatment. In this paper, an attempt is also made to consolidate the important research works done on melting and diffusion techniques of DSS in the past. The advantages and disadvantages between melting and diffusion technique are presented for better understanding on the feasibility of hard surface formation on DSS. Finally, it can be concluded that this work will open an avenue for further research on the application of suitable process for hard surface formation on DSS.

  7. Energy efficiency enhancement of natural rubber smoking process by flow improvement using a CFD technique

    International Nuclear Information System (INIS)

    Tekasakul, Perapong; Promtong, Machimontorn

    2008-01-01

    A non-uniform flow and large temperature variation in a natural rubber smoking-room cause an inefficient use of energy. Flow uniformity and temperature variation can be improved by using a computational fluid dynamics (CFD) simulation. The effects of the size, position and number of gas supply ducts and ventilating lids which were at the inlets and the outlets of the smoking-room were investigated. The optimal rubber smoking-room of size 2.6 m x 6.2 m x 3.6 m contains 154 50 mm-diameter hot gas supply ducts, and four 0.25 x 0.25 m and four 0.25 x 0.20 m ventilating lids. The velocity distribution of this model in the rubber-hanging area was rather uniform. The average monitoring temperature of 54 positions was 62.1 deg. C. This model could reduce the temperature variation by a factor of three from the original room model, i.e., from 15 to 5.5 deg. C. In a further study, the heat input of an appropriate room model was finely adjusted to obtain a suitable temperature (60 deg. C) for the smoking process. It was found that an appropriate heat supply at this temperature is 11 kW. At this rate, the temperature variation is 5.3 deg. C. This improved model should help the rubber smoking cooperatives to achieve at least a 31.25% saving in energy

  8. Energy efficiency enhancement of natural rubber smoking process by flow improvement using a CFD technique

    Energy Technology Data Exchange (ETDEWEB)

    Tekasakul, Perapong [Energy Technology Research Center and Department of Mechanical Engineering, Faculty of Engineering, Prince of Songkla University, Hat Yai, Songkhla 90112 (Thailand)], E-mail: perapong.t@psu.ac.th; Promtong, Machimontorn [Division of Mechanical Engineering, School of Engineering and Resources, Walailak University, Nakhon Si Thammarat 80160 (Thailand)

    2008-09-15

    A non-uniform flow and large temperature variation in a natural rubber smoking-room cause an inefficient use of energy. Flow uniformity and temperature variation can be improved by using a computational fluid dynamics (CFD) simulation. The effects of the size, position and number of gas supply ducts and ventilating lids which were at the inlets and the outlets of the smoking-room were investigated. The optimal rubber smoking-room of size 2.6 m x 6.2 m x 3.6 m contains 154 50 mm-diameter hot gas supply ducts, and four 0.25 x 0.25 m and four 0.25 x 0.20 m ventilating lids. The velocity distribution of this model in the rubber-hanging area was rather uniform. The average monitoring temperature of 54 positions was 62.1 deg. C. This model could reduce the temperature variation by a factor of three from the original room model, i.e., from 15 to 5.5 deg. C. In a further study, the heat input of an appropriate room model was finely adjusted to obtain a suitable temperature (60 deg. C) for the smoking process. It was found that an appropriate heat supply at this temperature is 11 kW. At this rate, the temperature variation is 5.3 deg. C. This improved model should help the rubber smoking cooperatives to achieve at least a 31.25% saving in energy.

  9. Gamma irradiation of melt processed biomedical PDLLA/HAP nanocomposites

    International Nuclear Information System (INIS)

    Dadbin, Susan; Kheirkhah, Yahya

    2014-01-01

    Poly(D-L lactide) PDLLA/hydroxyapatite (HAP) nanocomposites at various compositions were prepared by melt-compounding process and then subjected to gamma irradiation at a dose of 30 kGy. The morphology of the nanocomposites, characterized by transmission electron microscopy (TEM), displayed HAP nanoparticles at various sizes ranging from 10 to 100 nm distributed almost evenly within the polymer matrix. Differential scanning calorimetric (DSC) analysis of the irradiated nanocomposites showed an increase in the degree of crystallinity along with a melting peak split. The double melting peak suggested formation of different crystalline structures in the radiation exposed nanocomposites. Also the cold crystallization peak shifted to lower temperatures and became much sharper upon irradiation, indicating higher crystallization rate. The irradiated nanocomposites showed lower tensile strength and elongation at break, suggesting occurrence of some chain scission reactions in the PLA. - Highlights: • Biomedical polylactic acid/hydroxyapatite nanocomposites prepared by melt-compounding were gamma irradiated. • Transmission electron microscopy showed hydroxyapatite nanoparticles evenly distributed within polylactic acid ranging from 10 to 100 nm. • A halo appeared around hydroxyapatite particles showing interfacial interactions between polylactic acid and the particles. • Double melting peak appeared for polylactic acid in DSC thermograms upon gamma irradiation of the nanocomposites

  10. PROBLEMATIC IN THE PROCESSES OF PRODUCTION IN RUBBER PLANTATIONS (Hevea brasiliensis Muell Arg. IN TABASCO, MEXICO

    Directory of Open Access Journals (Sweden)

    Heyra Izquierdo-Bautista

    2011-03-01

    Full Text Available The objective of this study was to identify some of the basic problems presented in the production process in rubber plantations Hevea brasiliensis Muell Arg. in Tabasco, Mexico. The applied diagnosis technique was the randomized survey for 68 producers in plantations under rubber production. ANOVA and Duncan analyses were done (P< 0.05. Plantations under production were between 7 to 46 years old. The 24% of these are considered as young plantations (7 to 18 years old, 34% mature (19 to 30 years old, and 12% old growth (31 to 46 years old, according to the level of latex production. Latex collection is realized by 85% men and 15% women. An important detected problem is the incidence of insects and diseases over the 82% of the plantations. In Tabasco State, two types of raw material are generated: clot (solid and latex (liquid. The tapping systems are ½ S d/1 6d/7 (one cuts in an average spiral with daily tapping over the 49% of the plantations, and the system ½ S d/2 6d/7, cuts in semi-spirals with alternating tapping over 51% of the plantations. The producers that practiced daily tapped obtained yields of 1.588 kg per ha/yr of dry rubber, in the other hand, those that tapped every other day obtained a yield of 1.647 kg per ha/year of dry rubber. The yield in daily tapping was 3.54% lower than the system with alternating tapping. The income obtained by the producers of fresh rubber varied from $8.750, 00 (810, 2 USD ha/year to $27.870, 00 (2.580 USD ha/year in 2006 and the production of latex from $5.955, 00 (551, 4 USD to 16.568,00 (1.534 USD per ha/year.

  11. Upscaling of a Batch De-vulcanization Process for Ground Car Tire Rubber to a Continuous Process in a Twin Screw Extruder

    NARCIS (Netherlands)

    Saiwari, Sitisaiyidah; van Hoek, Johannes Wilhelmus; Dierkes, Wilma K.; Reuvekamp, Louis A.E.M.; Heideman, G.; Blume, Anke; Noordermeer, Jacobus W.M.

    2016-01-01

    As a means to decrease the amount of waste tires and to re-use tire rubber for new tires, devulcanization of ground passenger car tires is a promising process. Being an established process for NR and EPDM, earlier work has shown that for ground passenger car tire rubber with a relatively high amount

  12. Fundamental Aspects of Selective Melting Additive Manufacturing Processes

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Miller, James E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-12-01

    Certain details of the additive manufacturing process known as selective laser melting (SLM) affect the performance of the final metal part. To unleash the full potential of SLM it is crucial that the process engineer in the field receives guidance about how to select values for a multitude of process variables employed in the building process. These include, for example, the type of powder (e.g., size distribution, shape, type of alloy), orientation of the build axis, the beam scan rate, the beam power density, the scan pattern and scan rate. The science-based selection of these settings con- stitutes an intrinsically challenging multi-physics problem involving heating and melting a metal alloy, reactive, dynamic wetting followed by re-solidification. In addition, inherent to the process is its considerable variability that stems from the powder packing. Each time a limited number of powder particles are placed, the stacking is intrinsically different from the previous, possessing a different geometry, and having a different set of contact areas with the surrounding particles. As a result, even if all other process parameters (scan rate, etc) are exactly the same, the shape and contact geometry and area of the final melt pool will be unique to that particular configuration. This report identifies the most important issues facing SLM, discusses the fundamental physics associated with it and points out how modeling can support the additive manufacturing efforts.

  13. Melt processing of radioactive waste: A technical overview

    International Nuclear Information System (INIS)

    Schlienger, M.E.; Buckentin, J.M.; Damkroger, B.K.

    1997-01-01

    Nuclear operations have resulted in the accumulation of large quantities of contaminated metallic waste which are stored at various DOE, DOD, and commercial sites under the control of DOE and the Nuclear Regulatory Commission (NRC). This waste will accumulate at an increasing rate as commercial nuclear reactors built in the 1950s reach the end of their projected lives, as existing nuclear powered ships become obsolete or unneeded, and as various weapons plants and fuel processing facilities, such as the gaseous diffusion plants, are dismantled, repaired, or modernized. For example, recent estimates of available Radioactive Scrap Metal (RSM) in the DOE Nuclear Weapons Complex have suggested that as much as 700,000 tons of contaminated 304L stainless steel exist in the gaseous diffusion plants alone. Other high-value metals available in the DOE complex include copper, nickel, and zirconium. Melt processing for the decontamination of radioactive scrap metal has been the subject of much research. A major driving force for this research has been the possibility of reapplication of RSM, which is often very high-grade material containing large quantities of strategic elements. To date, several different single and multi-step melting processes have been proposed and evaluated for use as decontamination or recycling strategies. Each process offers a unique combination of strengths and weaknesses, and ultimately, no single melt processing scheme is optimum for all applications since processes must be evaluated based on the characteristics of the input feed stream and the desired output. This paper describes various melt decontamination processes and briefly reviews their application in developmental studies, full scale technical demonstrations, and industrial operations

  14. Development of a BR-UASB-DHS system for natural rubber processing wastewater treatment.

    Science.gov (United States)

    Watari, Takahiro; Thanh, Nguyen Thi; Tsuruoka, Natsumi; Tanikawa, Daisuke; Kuroda, Kyohei; Huong, Nguyen Lan; Tan, Nguyen Minh; Hai, Huynh Trung; Hatamoto, Masashi; Syutsubo, Kazuaki; Fukuda, Masao; Yamaguchi, Takashi

    2015-11-21

    Natural rubber processing wastewater contains high concentrations of organic compounds, nitrogen, and other contaminants. In this study, a treatment system composed of a baffled reactor (BR), an upflow anaerobic sludge blanket (UASB) reactor, and a downflow hanging sponge (DHS) reactor was used to treat natural rubber processing wastewater in Vietnam. The BR showed good total suspended solids removal of 47.6%, as well as acidification of wastewater. The UASB reactor achieved a high chemical oxygen demand (COD) removal efficiency of 92.7% ± 2.3% and energy recovery in the form of methane with an organic loading rate of 12.2 ± 6.6 kg-COD·m -3 ·day -1 . The DHS reactor showed a high performance in residual organic matter removal from UASB effluent. In total, the system achieved high-level total COD removal of 98.6% ± 1.2% and total suspended solids removal of 98.0% ± 1.4%. Massive parallel 16S rRNA gene sequencing of the retained sludge in the UASB reactor showed the predominant microbial phyla to be Bacteroidetes, Firmicutes, Proteobacteria, WWE1, and Euryarchaeota. Uncultured bacteria belonging to the phylum Bacteroidetes and Phylum WWE1 were predominant in the UASB reactor. This microbial assemblage utilizes the organic compounds contained in natural rubber processing wastewater. In addition, the methane-producing archaea Methanosaeta sp. and Methanolinea sp. were detected.

  15. DU Processing Efficiency and Reclamation: Plasma Arc Melting

    Energy Technology Data Exchange (ETDEWEB)

    Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Swenson, Hunter [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Solis, Eunice Martinez [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-26

    The work described here corresponds to one piece of a larger effort to increase material usage efficiency during DU processing operations. In order to achieve this goal, multiple technologies and approaches are being tested. These technologies occupy a spectrum of technology readiness levels (TRLs). Plasma arc melting (PAM) is one of the technologies being investigated. PAM utilizes a high temperature plasma to melt materials. Depending on process conditions, there are potential opportunities for recycling and material reclamation. When last routinely operational, the LANL research PAM showed extremely promising results for recycling and reclamation of DU and DU alloys. The current TRL is lower due to machine idleness for nearly two decades, which has proved difficult to restart. This report describes the existing results, promising techniques, and the process of bringing this technology back to readiness at LANL.

  16. Elimination of the reactivation process in the adhesion of chlorinated SBS rubber with polychloroprene adhesives

    Directory of Open Access Journals (Sweden)

    2007-04-01

    Full Text Available Chlorination treatment of a thermoplastic styrene-butadiene-styrene rubber (SBS with a 3 wt% solution of trichloroisocyanuric acid (TCI in methyl ethyl ketone (MEK introduces chlorinated and oxidized moieties on the rubber surface which increase its surface energy and produces surface microroughness. Consequently adhesion properties, evaluated by T-peel strength measurements in chlorinated SBS/solvent based-polyurethane adhesive/leather joints, are enhanced. In this study, two solvent-based polychloroprene adhesives (PCP0 and PCP30R have been considered as an alternative to the commonly used solvent-based polyurethane adhesive (PU. A thermoreactive phenolic resin was added to one of the polychloroprene adhesive formulations (PCP30R. This tackifier resin favors chlorination of the adhesive and reinforces the interface between the chlorinated adhesive and the chlorinated rubber surface. Besides, PCP30R adhesive does not need adhesive reactivation and considerable high T-peel strength value (5.7±0.3 kN/m was obtained. Elimination of the reactivation process implies a considerable improvement of the manufacturing process in the footwear industry.

  17. Effects of Melt Processing on Evolution of Structure in PEEK

    Science.gov (United States)

    Georgiev, Georgi; Dai, Patrick Shuanghua; Oyebode, Elizabeth; Cebe, Peggy; Capel, Malcolm

    1999-01-01

    We report on the effects of melt processing temperature on structure formation in Poly(ether-ether-ketone), PEEK. Real time Small Angle X-ray Scattering, SAXS, and thermal analysis are used to follow the melting behavior after various stages of processing. Assignment of peaks to structural entities within the material, the relative perfection of the crystals, and the possibility of their reorganization, are all influenced by the melt processing history. With the advent of high intensity synchrotron sources of X-radiation, polymer scientists gain a research tool which, when used along with thermal analysis, provides additional structural information about the crystals during growth and subsequent melting. PEEK is an engineering thermoplastic polymer with a very high glass transition temperature (145 C) and crystal melting point (337 C). PEEK has been the subject of recent studies by X-ray scattering in which melt and cold crystallization were followed in real-time. X-ray scattering and thermal studies have been used to address the formation of dual endothermic response which has been variously ascribed to lamellar insertion, dual crystal populations, or melting followed by re-crystallization. Another important issue is whether all of the amorphous phase is located in interlamellar regions, or alternatively whether some is located in "pockets" away from the crystalline lamellar stacks. The interpretation of scattering from lamellar stacks varies depending upon whether such amorphous pockets are formed. Some groups believe all of the amorphous phase is interlamellar. This leads to selection of a smaller thickness for the crystals. Other groups suggest that most amorphous phase is not interlamellar, and this leads to the suggestion that the crystal thickness is larger than the amorphous layer within the stacks. To investigate these ideas, we used SAXS and Differential Scanning Calorimetry to compare results of single and dual stage melt crystallization of PEEK using a

  18. Amphiphilic semi-interpenetrating polymer networks using pulverized rubber

    Science.gov (United States)

    Shahidi, Nima

    Scrap rubber materials provide a significant challenge to either reuse or safe disposal. Every year, millions of tires are discarded to landfills in the United States, consuming a staggering amount of land space, creating a high risk for large fires, breeding mosquitoes that spread diseases, and wasting the planet's natural resources. This situation cannot be sustained. The challenge of reusing scrap rubber materials is mainly due to the crosslinked structure of vulcanized rubber that prevent them from melting and further processing for reuse. The most feasible recycling approach is believed to be a process in which the vulcanized rubber is first pulverized into a fine powder and then incorporated into new products. The production of fine rubber particles is generally accomplished through the use of a cryogenic process that is costly. Therefore, development of a cost effective technology that utilizes a large quantity of the scrap rubber materials to produce high value added materials is an essential element in maintaining a sustainable solution to rubber recycling. In this research, a cost effective pulverization process, solid state shear extrusion (SSSE), was modified and used for continuous pulverization of the rubber into fine particles. In the modified SSSE process, pulverization takes place at high compressive shear forces and a controlled temperature. Furthermore, an innovative particle modification process was developed to enhance the chemical structure and surface properties of the rubber particles for manufacturing of high value added products. Modification of rubber particles was accomplished through the polymerization of a hydrophilic monomer mixture within the intermolecular structure of the hydrophobic rubber particles. The resulting composite particles are considered as amphiphilic particulate phase semi-interpenetrating polymer networks (PPSIPNs). The modified rubber particles are water dispersible and suitable for use in a variety of aqueous media

  19. Recycling melting process of the zirconium alloy chips

    International Nuclear Information System (INIS)

    Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L.

    2017-01-01

    Pressurized water reactors (PWR) commonly use 235 U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

  20. In situ self-polymerization of unsaturated metal methacrylate and its dispersion mechanism in rubber-based composites

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Shipeng; Zhou, Yao; Yao, Lu [State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zhang, Liqun [State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029 (China); Chan, Tung W. [Department of Materials Science and Engineering, Virginia Polytechnic Institute and State University, VA 24061 (United States); Liang, Yongri [Beijing National Laboratory for Molecular Sciences, Joint Laboratory of Polymer Science and Materials, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190 (China); Liu, Li, E-mail: LiuL@mail.buct.edu.cn [State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2013-11-10

    Highlights: • In situ self-polymerization of unsaturated metal methacrylate was investigated mainly by the thermal effect. • UMM with low melting point can self-polymerize to a large extent. • The fine dispersion phase is composed of poly(UMM) nanoparticles formed by in situ self-polymerization in the rubber matrix. • The UMM crystals in the presence of peroxide and rubber undergo the processes of melting, diffusion, polymerization, and phase separation in this order. - Abstract: Unsaturated metal methacrylate (UMM) as one kind of functional filler has played an important role in reinforcing rubber materials. The in situ self-polymerization of UMM in UMM/rubber composite leads to the uniform dispersion of poly(UMM) in the rubber matrix, while the crosslinking of rubber and grafting between UMM and rubber chains occur simultaneously, making it difficult to clarify the effect of the in situ polymerization on the dispersion of poly(UMM) in the rubber matrix. In this work, we investigated the dispersion mechanism of UMM without rubber matrix for the first time using differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) spectroscopy. Three types of UMMs including zinc methacrylate (Zn(MA){sub 2}), sodium methacrylate (Na(MA)) and samarium methacrylate (Sm(MA){sub 3}) were chosen to investigate the in situ self-polymerization of UMM. Based on DSC results, we conclude that the crystals with low melting point tend to self-polymerize first and generate a large amount of heat in the presence of peroxide. The high heat of reaction can melt the crystals with high melting point, and more UMM molecules are dissolved in the rubber matrix, thus increasing the extent of the in situ polymerization. Hence, the UMM with low melting point can self-polymerize to a large extent. Our findings provide in-depth understanding of the dispersion mechanism of UMM in rubber.

  1. In situ self-polymerization of unsaturated metal methacrylate and its dispersion mechanism in rubber-based composites

    International Nuclear Information System (INIS)

    Wen, Shipeng; Zhou, Yao; Yao, Lu; Zhang, Liqun; Chan, Tung W.; Liang, Yongri; Liu, Li

    2013-01-01

    Highlights: • In situ self-polymerization of unsaturated metal methacrylate was investigated mainly by the thermal effect. • UMM with low melting point can self-polymerize to a large extent. • The fine dispersion phase is composed of poly(UMM) nanoparticles formed by in situ self-polymerization in the rubber matrix. • The UMM crystals in the presence of peroxide and rubber undergo the processes of melting, diffusion, polymerization, and phase separation in this order. - Abstract: Unsaturated metal methacrylate (UMM) as one kind of functional filler has played an important role in reinforcing rubber materials. The in situ self-polymerization of UMM in UMM/rubber composite leads to the uniform dispersion of poly(UMM) in the rubber matrix, while the crosslinking of rubber and grafting between UMM and rubber chains occur simultaneously, making it difficult to clarify the effect of the in situ polymerization on the dispersion of poly(UMM) in the rubber matrix. In this work, we investigated the dispersion mechanism of UMM without rubber matrix for the first time using differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) spectroscopy. Three types of UMMs including zinc methacrylate (Zn(MA) 2 ), sodium methacrylate (Na(MA)) and samarium methacrylate (Sm(MA) 3 ) were chosen to investigate the in situ self-polymerization of UMM. Based on DSC results, we conclude that the crystals with low melting point tend to self-polymerize first and generate a large amount of heat in the presence of peroxide. The high heat of reaction can melt the crystals with high melting point, and more UMM molecules are dissolved in the rubber matrix, thus increasing the extent of the in situ polymerization. Hence, the UMM with low melting point can self-polymerize to a large extent. Our findings provide in-depth understanding of the dispersion mechanism of UMM in rubber

  2. Quality of structural steel melted by single-slag process

    International Nuclear Information System (INIS)

    Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

    1982-01-01

    The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

  3. Methodology of Fault Diagnosis in Ductile Iron Melting Process

    Directory of Open Access Journals (Sweden)

    Perzyk M.

    2016-12-01

    Full Text Available Statistical Process Control (SPC based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm and elongation (A5, based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.

  4. Blends of ground tire rubber devulcanized by microwaves/HDPE - Part A: influence of devulcanization process

    Directory of Open Access Journals (Sweden)

    Fabiula Danielli Bastos de Sousa

    2015-06-01

    Full Text Available AbstractThe main objective of this work is the study of the influence of microwaves devulcanization of the elastomeric phase on dynamically revulcanized blends based on Ground Tire Rubber (GTR/High Density Polyethylene (HDPE. The devulcanization of the GTR was performed in a system comprised of a conventional microwave oven adapted with a motorized stirring at a constant microwaves power and at various exposure times. The influence of the devulcanization process on the final properties of the blends was evaluated in terms of mechanical, viscoelastic, thermal and rheological properties. The morphology was also studied.

  5. Fabrication and characterization of melt-processed YBCO

    International Nuclear Information System (INIS)

    Sengupta, S.; Corpus, J.; Gaines, J.R. Jr.; Todt, V.R.; Zhang, X.F.; Miller, D.J.; Varanasi, C.; McGinn, P.J.

    1996-01-01

    Large domain YBCO are fabricated by using a melt processing technique for magnetic levitation applications. A Nd 1+x Ba 2-x Cu 3 O y seed is used to initiate grain growth and to control the orientation of YBCO grains. Samples as large as 2 inch have been fabricated by utilizing this method. Microstructural studies reveals two distinct regions in these levitators due to different growth mechanism along a/b and c axis. Some initial results on the mass production of these levitators are also reported

  6. Recycling melting process of the zirconium alloy chips

    Energy Technology Data Exchange (ETDEWEB)

    Reis, Luis A.M. dos; Mucsi, Cristiano S.; Tavares, Luiz A.P.; Alencar, Maicon C.; Gomes, Maurilio P.; Barbosa, Luzinete P.; Rossi, Jesualdo L., E-mail: luisreis.09@gmail.com, E-mail: csmucsi@gmail.com [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

    2017-07-01

    Pressurized water reactors (PWR) commonly use {sup 235}U enriched uranium dioxide pellets as a nuclear fuel, these are assembled and stacked in zirconium alloy tubes and end caps (M5, Zirlo, Zircaloy). During the machining of these components large amounts of chips are generated which are contaminated with cutting fluid. Its storage presents safety and environmental risks due to its pyrophoric and reactive nature. Recycling industry shown interest in its recycling due to its strategic importance. This paper presents a study on the recycling process and the results aiming the efficiency in the cleaning process; the quality control; the obtaining of the pressed electrodes and finally the melting in a Vacuum Arc Remelting furnace (VAR). The recycling process begins with magnetic separation of possible ferrous alloys chips contaminant, the washing of the cutting fluid that is soluble in water, washing with an industrial degreaser, followed by a rinse with continuous flow of water under high pressure and drying with hot air. The first evaluation of the process was done by an Energy Dispersive X-rays Fluorescence Spectrometry (EDXRFS) showed the presence of 10 wt. % to 17 wt. % of impurities due the mixing with stainless steel machining chips. The chips were then pressed in a custom-made matrix of square section (40 x 40 mm - 500 mm in length), resulting in electrodes with 20% of apparent density of the original alloy. The electrode was then melted in a laboratory scale VAR furnace at the CCTM-IPEN, producing a massive ingot with 0.8 kg. It was observed that the samples obtained from Indústrias Nucleares do Brasil (INB) are supposed to be secondary scrap and it is suggested careful separation in the generation of this material. The melting of the chips is possible and feasible in a VAR furnace which reduces the storage volume by up to 40 times of this material, however, it is necessary to correct the composition of the alloy for the melting of these ingots. (author)

  7. Use of Ultrasound in Reconditioning by Welding of Tools Used in the Process of Regenerating Rubber.

    Science.gov (United States)

    Dobrotă, Dan; Petrescu, Valentin

    2018-02-10

    Addressing the problem of reconditioning large parts is of particular importance, due to their value and to the fact that the technologies for their reconditioning are very complex. The tools used to refine regenerated rubber which measure 660 mm in diameter and 2130 mm in length suffer from a rather fast dimensional wear. Within this research, the authors looked for a welding reconditioning procedure that would allow a very good adhesion between the deposited material layer and the base material. In this regard, the MAG (Metal Active Gas) welding process was used, but the ultrasonic activation of the welding process was also considered. Thus, the wire used for welding was activated considering a variation of the frequency of ultrasounds in the range f = 18-22 kHz respectively of the oscillation amplitude A = 30-60 μm. Under these conditions it was found that the presence of ultrasonic waves during the welding cladding process results in uniform deposition of hard carbons at the grain boundary and in the elimination of any existing oxides on the deposition surface, but at the same time increases the adhesion between the base material and the additional material, all of which positively influence the wear and corrosion resistance of the tools used to refine the regenerated rubber.

  8. A slow atomic diffusion process in high-entropy glass-forming metallic melts

    Science.gov (United States)

    Chen, Changjiu; Wong, Kaikin; Krishnan, Rithin P.; Embs, Jan P.; Chathoth, Suresh M.

    2018-04-01

    Quasi-elastic neutron scattering has been used to study atomic relaxation processes in high-entropy glass-forming metallic melts with different glass-forming ability (GFA). The momentum transfer dependence of mean relaxation time shows a highly collective atomic transport process in the alloy melts with the highest and lowest GFA. However, a jump diffusion process is the long-range atomic transport process in the intermediate GFA alloy melt. Nevertheless, atomic mobility close to the melting temperature of these alloy melts is quite similar, and the temperature dependence of the diffusion coefficient exhibits a non-Arrhenius behavior. The atomic mobility in these high-entropy melts is much slower than that of the best glass-forming melts at their respective melting temperatures.

  9. Modern electrochemical processes and technologies in ionic melts

    Directory of Open Access Journals (Sweden)

    Omelchuk A.

    2003-01-01

    Full Text Available An analysis of the known methods for the electrochemical purification of non-ferrous metals in ionic melts is presented. A comparative estimation of the results of the electrochemical purification of non-ferrous metals by different methods has been performed. The main regularities of the electrochemical behavior of non-ferrous metals in conventional and electrode micro-spacing electrolysis are presented. It has been found that when electrolyzing some metals, e. g. bismuth, gallium, there is either no mass exchange between the electrodes, or it occurs under filtration conditions. It has been shown that the electrode micro-spacing processes provide a high quality of non-ferrous metals purification at low specific consumption of electric power and reagents. The use of bipolar electrodes and β-alumina diaphragms hinders the transfer of metallic impurities from the anode to the cathode. The effects revealed were used to develop new processes for the separation of non-ferrous metal alloys in ionic melts; most of them have been put into practice in non-ferrous metallurgy.

  10. Mechanical properties of polyketone terpolymer/rubber blends

    NARCIS (Netherlands)

    Zuiderduin, W.C.J.; Vlasveld, D.P.N.; Huetink, Han; Gaymans, R.J.

    2004-01-01

    Blends of aliphatic polyketone terpolymer and a core-shell rubber (CSR) were melt processed with varying CSR concentration of 0– 40 wt%. The obtained morphology was of finely dispersed CSR particles in the polyketone matrix. The thermal properties of the matrix polymer remained unaffected by the

  11. Numerical simulation of hot-melt extrusion processes for amorphous solid dispersions using model-based melt viscosity.

    Science.gov (United States)

    Bochmann, Esther S; Steffens, Kristina E; Gryczke, Andreas; Wagner, Karl G

    2018-03-01

    Simulation of HME processes is a valuable tool for increased process understanding and ease of scale-up. However, the experimental determination of all required input parameters is tedious, namely the melt rheology of the amorphous solid dispersion (ASD) in question. Hence, a procedure to simplify the application of hot-melt extrusion (HME) simulation for forming amorphous solid dispersions (ASD) is presented. The commercial 1D simulation software Ludovic ® was used to conduct (i) simulations using a full experimental data set of all input variables including melt rheology and (ii) simulations using model-based melt viscosity data based on the ASDs glass transition and the physical properties of polymeric matrix only. Both types of HME computation were further compared to experimental HME results. Variation in physical properties (e.g. heat capacity, density) and several process characteristics of HME (residence time distribution, energy consumption) among the simulations and experiments were evaluated. The model-based melt viscosity was calculated by using the glass transition temperature (T g ) of the investigated blend and the melt viscosity of the polymeric matrix by means of a T g -viscosity correlation. The results of measured melt viscosity and model-based melt viscosity were similar with only few exceptions, leading to similar HME simulation outcomes. At the end, the experimental effort prior to HME simulation could be minimized and the procedure enables a good starting point for rational development of ASDs by means of HME. As model excipients, Vinylpyrrolidone-vinyl acetate copolymer (COP) in combination with various APIs (carbamazepine, dipyridamole, indomethacin, and ibuprofen) or polyethylene glycol (PEG 1500) as plasticizer were used to form the ASDs. Copyright © 2017 Elsevier B.V. All rights reserved.

  12. 40 CFR 63.500 - Back-end process provisions-carbon disulfide limitations for styrene butadiene rubber by emulsion...

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Back-end process provisions-carbon disulfide limitations for styrene butadiene rubber by emulsion processes. 63.500 Section 63.500 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR...

  13. Applications of nonequilibrium melting concept to damage-accumulation processes

    International Nuclear Information System (INIS)

    Lam, N.Q.; Okamoto, P.R.

    1998-01-01

    The authors recent study of crystalline-to-amorphous transformation led to the successful development of a unified thermodynamic description of disorder-induced amorphization and heat-induced melting, based on a generalized version of the Lindemann melting criterion. The generalized criterion requires that the melting temperature of a defective crystal decreases with increasing static atomic disorder. Hence, any crystal can melt at temperatures below the melting point of its perfect crystalline state when driven far from equilibrium by introducing critical amounts of misfitting solute atoms and lattice imperfections, radiation damage, and/or tensile stresses. This conceptual approach to nonequilibrium melting provides new insight into long-standing materials problems such as brittle fracture, embrittlement, and environmentally-induced cracking, for example irradiation-assisted stress corrosion cracking

  14. Melt-processing method for radioactive solid wastes

    International Nuclear Information System (INIS)

    Kobayashi, Hiroaki

    1998-01-01

    Radioactive solid wastes are charged into a water-cooled type cold crucible induction melting furnace disposed in high frequency coils, and high frequency currents are supplied to high frequency coils which surround the melting furnace to melt the solid wastes by induction-heating. In this case, heat plasmas are jetted from above the solid wastes to the solid wastes to conduct initial heating to melt a portion of the solid wastes. Then, high frequency currents are supplied to the high frequency coils to conduct induction heating. According to this method, even when waste components of various kinds of materials are mixed, a portion of the solid wastes in the induction melting furnace can be melted by the initial heating by jetting heat plasmas irrespective of the kinds and the electroconductivity of the materials of the solid wastes. With such procedures, entire solid wastes in the furnace can be formed into a molten state uniformly and rapidly. (T.M.)

  15. Parameters in selective laser melting for processing metallic powders

    Science.gov (United States)

    Kurzynowski, Tomasz; Chlebus, Edward; Kuźnicka, Bogumiła; Reiner, Jacek

    2012-03-01

    The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 - 1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a μCT scanner.

  16. Evaluation of feeds for melt and dilute process using an analytical hierarchy process

    International Nuclear Information System (INIS)

    Krupa, J.F.

    2000-01-01

    Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis

  17. Evaluation of feeds for melt and dilute process using an analytical hierarchy process

    Energy Technology Data Exchange (ETDEWEB)

    Krupa, J.F.

    2000-03-22

    Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis.

  18. Toxicological evaluation of natural rubber films from vulcanized latex by the conventional process and the alternative process with ionizing radiation

    International Nuclear Information System (INIS)

    Campos, Vania Elisabeth

    1997-01-01

    The industrial vulcanization of natural rubber latex (NRL) is made all over the world by conventional process using sulphur and heat but it can be made by an alternative process using ionizing radiation. In this research the NRL was tested by 13 physical, chemical and mechanical assays which showed its good quality. It was done a preliminary study of the toxicological properties of 4 natural rubber films obtained by casting process of NRL: one non vulcanized, other vulcanized by the conventional process and two vulcanized by the alternative process. In the alternative process the films were obtained by irradiation of NRL by gamma rays from the 60 Co source at 250 kGy in the absence of sensitizer and irradiated NRL at 12 kGy in the presence of 4ph r of n-butyl acrylate / 0.2 phr of KOH. These vulcanization doses were determined from broken tensile strength. In the conventional process, sulphur vulcanized NRL was made using a classical composition. Another film was made with non vulcanized NRL. The preliminary evaluation of the toxicological properties was made from in vitro cytotoxicity and in vivo systemic toxicity assays. The LBN films vulcanized by the alternative process have less cytotoxicity than the NRL film vulcanized by the conventional process. The sensitized vulcanized films by gamma rays and non vulcanized films showed similar cytotoxicity while the vulcanized films without sensitizer showed a slight lower cytotoxicity. The non vulcanized NRL film and the NRL films vulcanized by the alternative process did not show toxic effects int he 72 hours period of the systemic toxicity assay. However the NRL film vulcanized with sulphur induced effects like allaying and motor in coordination on the animals treated with an oil extract at the fourth hour and recovering after that. The alternative process promoted lower toxic effects than conventional process because there was no toxic substances present. (author)

  19. Process observation in fiber laser-based selective laser melting

    Science.gov (United States)

    Thombansen, Ulrich; Gatej, Alexander; Pereira, Milton

    2015-01-01

    The process observation in selective laser melting (SLM) focuses on observing the interaction point where the powder is processed. To provide process relevant information, signals have to be acquired that are resolved in both time and space. Especially in high-power SLM, where more than 1 kW of laser power is used, processing speeds of several meters per second are required for a high-quality processing results. Therefore, an implementation of a suitable process observation system has to acquire a large amount of spatially resolved data at low sampling speeds or it has to restrict the acquisition to a predefined area at a high sampling speed. In any case, it is vitally important to synchronously record the laser beam position and the acquired signal. This is a prerequisite that allows the recorded data become information. Today, most SLM systems employ f-theta lenses to focus the processing laser beam onto the powder bed. This report describes the drawbacks that result for process observation and suggests a variable retro-focus system which solves these issues. The beam quality of fiber lasers delivers the processing laser beam to the powder bed at relevant focus diameters, which is a key prerequisite for this solution to be viable. The optical train we present here couples the processing laser beam and the process observation coaxially, ensuring consistent alignment of interaction zone and observed area. With respect to signal processing, we have developed a solution that synchronously acquires signals from a pyrometer and the position of the laser beam by sampling the data with a field programmable gate array. The relevance of the acquired signals has been validated by the scanning of a sample filament. Experiments with grooved samples show a correlation between different powder thicknesses and the acquired signals at relevant processing parameters. This basic work takes a first step toward self-optimization of the manufacturing process in SLM. It enables the

  20. Modeling of velocity field for vacuum induction melting process

    Institute of Scientific and Technical Information of China (English)

    CHEN Bo; JIANG Zhi-guo; LIU Kui; LI Yi-yi

    2005-01-01

    The numerical simulation for the recirculating flow of melting of an electromagnetically stirred alloy in a cylindrical induction furnace crucible was presented. Inductive currents and electromagnetic body forces in the alloy under three different solenoid frequencies and three different melting powers were calculated, and then the forces were adopted in the fluid flow equations to simulate the flow of the alloy and the behavior of the free surface. The relationship between the height of the electromagnetic stirring meniscus, melting power, and solenoid frequency was derived based on the law of mass conservation. The results show that the inductive currents and the electromagnetic forces vary with the frequency, melting power, and the physical properties of metal. The velocity and the height of the meniscus increase with the increase of the melting power and the decrease of the solenoid frequency.

  1. Remote Handling Devices for Disposition of Enriched Uranium Reactor Fuel Using Melt-Dilute Process

    International Nuclear Information System (INIS)

    Heckendorn, F.M.

    2001-01-01

    Remote handling equipment is required to achieve the processing of highly radioactive, post reactor, fuel for the melt-dilute process, which will convert high enrichment uranium fuel elements into lower enrichment forms for subsequent disposal. The melt-dilute process combines highly radioactive enriched uranium fuel elements with deleted uranium and aluminum for inductive melting and inductive stirring steps that produce a stable aluminum/uranium ingot of low enrichment

  2. Evaluation of feeds for melt and dilute process using an Analytical Hierarchy Process

    International Nuclear Information System (INIS)

    Krupa, J.F.

    2000-01-01

    WSRC was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility (TSF) currently projected for construction in the L-Reactor process area. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option

  3. Developments in rubber technology 2 synthetic rubbers

    CERN Document Server

    Lee, K

    1981-01-01

    This book is intended for those people who have a knowledge or understanding of rubber materials and processes but who wish to update their knowledge. It should be read in conjunction with Developments in Rubber Technology-l as that volume discussed developments in natural rubber and selected special purpose synthetic rubbers as well as additives. The authors have been selected for their expertise in each particular field and we, as editors, would like to express our appreciation to the individual authors and also to their companies. Such a book would be impossible to produce without such active cooperation as we have received. Volumes 1 and 2 of Developments in Rubber Technology cover rubbers which are processed and vulcanised in the traditional manner. It is appreciated that the omission of non-vulcanised rubber materials (the so­ called thermoplastic elastomers) will be unwelcome to many readers but it is intended, because of the size of the subject, to cover these materials in a subsequent volume. A.W. K...

  4. On melting dynamics and the glass transition. II. Glassy dynamics as a melting process.

    Science.gov (United States)

    Krzakala, Florent; Zdeborová, Lenka

    2011-01-21

    There are deep analogies between the melting dynamics in systems with a first-order phase transition and the dynamics from equilibrium in super-cooled liquids. For a class of Ising spin models undergoing a first-order transition--namely p-spin models on the so-called Nishimori line--it can be shown that the melting dynamics can be exactly mapped to the equilibrium dynamics. In this mapping the dynamical--or mode-coupling--glass transition corresponds to the spinodal point, while the Kauzmann transition corresponds to the first-order phase transition itself. Both in mean field and finite dimensional models this mapping provides an exact realization of the random first-order theory scenario for the glass transition. The corresponding glassy phenomenology can then be understood in the framework of a standard first-order phase transition.

  5. The Rubber Hand Illusion paradigm as a sensory learning process in patients with schizophrenia.

    Science.gov (United States)

    Lev-Ari, L; Hirschmann, S; Dyskin, O; Goldman, O; Hirschmann, I

    2015-10-01

    The Rubber Hand Illusion (RHI) has previously been used to depict the hierarchy between visual, tactile and perceptual stimuli. Studies on schizophrenia inpatients (SZs) have found mixed results in the ability to first learn the illusion, and have yet to explain the learning process involved. This study's aim was two-fold: to examine the learning process of the RHI in SZs and healthy controls over time, and to better understand the relationship between psychotic symptoms and the RHI. Thirty schizophrenia inpatients and 30 healthy controls underwent five different trials of the RHI over a two-week period. As has been found in previous studies, SZs felt the initial illusion faster than healthy controls did, but their learning process throughout the trials was inconsistent. Furthermore, for SZs, no correlations between psychotic symptoms and the learning of the illusion emerged. Healthy individuals show a delayed reaction to first feeling the illusion (due to latent inhibition), but easily learn the illusion over time. For SZs, both strength of the illusion and the ability to learn the illusion over time are inconsistent. The cognitive impairment in SZ impedes the learning process of the RHI, and SZs are unable to utilize the repetition of the process as healthy individuals can. Copyright © 2015 Elsevier Masson SAS. All rights reserved.

  6. Gamma titanium aluminide production using the Induction Skull Melting (ISM) process

    International Nuclear Information System (INIS)

    Reed, S.

    1995-01-01

    Since 1985, more than 2,000 titanium aluminide heats have been produced using the Induction Skull Melting (ISM) process. The history of ISM/Gamma production will be discussed in this paper. Gamma titanium aluminide processing with Induction Skull Melting offers many advantages over other types of reactive alloy melting methods. These advantages will be discussed as well as drawbacks. Also, potential markets and applications for ISM/Gamma will be presented

  7. Morphology, mechanical, cross-linking, thermal, and tribological properties of nitrile and hydrogenated nitrile rubber/multi-walled carbon nanotubes composites prepared by melt compounding: The effect of acrylonitrile content and hydrogenation

    Energy Technology Data Exchange (ETDEWEB)

    Likozar, Blaz, E-mail: blaz.likozar@fkkt.uni-lj.si [Polymer Competence Center Leoben GmbH, Montanuniversitaet Leoben, Roseggerstrasse 12, A-8700 Leoben (Austria); Major, Zoltan, E-mail: zoltan.major@jku.at [Polymer Competence Center Leoben GmbH, Montanuniversitaet Leoben, Roseggerstrasse 12, A-8700 Leoben (Austria)

    2010-11-01

    The purpose of this work was to prepare nanocomposites by mixing multi-walled carbon nanotubes (MWCNT) with nitrile and hydrogenated nitrile elastomers (NBR and HNBR). Utilization of transmission electronic microscopy (TEM), scanning electron microscopy (SEM), and small- and wide-angle X-ray scattering techniques (SAXS and WAXS) for advanced morphology observation of conducting filler-reinforced nitrile and hydrogenated nitrile rubber composites is reported. Principal results were increases in hardness (maximally 97 Shore, type A), elastic modulus (maximally 981 MPa), tensile strength (maximally 27.7 MPa), elongation at break (maximally 216%), cross-link density (maximally 7.94 x 10{sup 28} m{sup -3}), density (maximally 1.16 g cm{sup -3}), and tear strength (11.2 kN m{sup -1}), which were clearly visible at particular acrylonitrile contents both for unhydrogenated and hydrogenated polymers due to enhanced distribution of carbon nanotubes (CNT) and their aggregated particles in the applied rubber matrix. Conclusion was that multi-walled carbon nanotubes improved the performance of nitrile and hydrogenated nitrile rubber nanocomposites prepared by melt compounding.

  8. Morphology, mechanical, cross-linking, thermal, and tribological properties of nitrile and hydrogenated nitrile rubber/multi-walled carbon nanotubes composites prepared by melt compounding: The effect of acrylonitrile content and hydrogenation

    Science.gov (United States)

    Likozar, Blaž; Major, Zoltan

    2010-11-01

    The purpose of this work was to prepare nanocomposites by mixing multi-walled carbon nanotubes (MWCNT) with nitrile and hydrogenated nitrile elastomers (NBR and HNBR). Utilization of transmission electronic microscopy (TEM), scanning electron microscopy (SEM), and small- and wide-angle X-ray scattering techniques (SAXS and WAXS) for advanced morphology observation of conducting filler-reinforced nitrile and hydrogenated nitrile rubber composites is reported. Principal results were increases in hardness (maximally 97 Shore, type A), elastic modulus (maximally 981 MPa), tensile strength (maximally 27.7 MPa), elongation at break (maximally 216%), cross-link density (maximally 7.94 × 1028 m-3), density (maximally 1.16 g cm-3), and tear strength (11.2 kN m-1), which were clearly visible at particular acrylonitrile contents both for unhydrogenated and hydrogenated polymers due to enhanced distribution of carbon nanotubes (CNT) and their aggregated particles in the applied rubber matrix. Conclusion was that multi-walled carbon nanotubes improved the performance of nitrile and hydrogenated nitrile rubber nanocomposites prepared by melt compounding.

  9. Morphology, mechanical, cross-linking, thermal, and tribological properties of nitrile and hydrogenated nitrile rubber/multi-walled carbon nanotubes composites prepared by melt compounding: The effect of acrylonitrile content and hydrogenation

    International Nuclear Information System (INIS)

    Likozar, Blaz; Major, Zoltan

    2010-01-01

    The purpose of this work was to prepare nanocomposites by mixing multi-walled carbon nanotubes (MWCNT) with nitrile and hydrogenated nitrile elastomers (NBR and HNBR). Utilization of transmission electronic microscopy (TEM), scanning electron microscopy (SEM), and small- and wide-angle X-ray scattering techniques (SAXS and WAXS) for advanced morphology observation of conducting filler-reinforced nitrile and hydrogenated nitrile rubber composites is reported. Principal results were increases in hardness (maximally 97 Shore, type A), elastic modulus (maximally 981 MPa), tensile strength (maximally 27.7 MPa), elongation at break (maximally 216%), cross-link density (maximally 7.94 x 10 28 m -3 ), density (maximally 1.16 g cm -3 ), and tear strength (11.2 kN m -1 ), which were clearly visible at particular acrylonitrile contents both for unhydrogenated and hydrogenated polymers due to enhanced distribution of carbon nanotubes (CNT) and their aggregated particles in the applied rubber matrix. Conclusion was that multi-walled carbon nanotubes improved the performance of nitrile and hydrogenated nitrile rubber nanocomposites prepared by melt compounding.

  10. Forming the stress state of a vibroisolated building in the process of mounting rubber steel vibration isolator

    Directory of Open Access Journals (Sweden)

    Dashevskiy Mikhail Aronovich

    2015-12-01

    Full Text Available The necessity to specificate the formation process of stress-strain state of buildings in the construction process is a new problem which requires including real production characteristics going beyond calculation models into calculation methods. Today the construction process lacks this specification. When mounting vibroisolators the stress-strein of a structure state is changing. The mounting method of vibroisolators is patented and consists in multistage successive compression loading of each vibroisolator with the constant speed and following fixation of this displacement. The specified engineering method of rubber-steel pads calculation in view of change of their form during deformation, nonlinearity, rheological processes is offered. Resilient pads look like rubber plates rectangular in plane reinforced on the basic surfaces with metal sheets. The influence of a time-variable static load and free vibrations of loaded pads are considered.

  11. Biodegradability and aging study of rubber films obtained by gamma radiation vulcanization processes of latex

    International Nuclear Information System (INIS)

    Martins, Carlos Felipe Pinto

    2005-01-01

    The natural rubber latex (NRL) is industrially crosslinked by the conventional process of vulcanization, which uses sulphur and heat. Otherwise, the network can also be done by the alternative process with ionizing radiation. In this work the crosslinking of NRL was studied by the comparison of the conventional vulcanization system and the ionizing radiation process of 60 C source. The products obtained, the irradiated latex, the irradiated latex with approximately 1% of soy lecithin and the sulphur vulcanized latex were tested by accelerated aging with ultraviolet (UV) and outdoor aging with compostage, tensile strength at break, swelling and gel fraction, fungi micro biota, scanning electron microscopy (SEM), infrared spectroscopy (FTIR) and thermogravimetry and differential scanning calorimetry analysis (TG and DSC). The results showed that the aging with microorganisms have a great influence in the physical properties of the samples. The thermal stability order observed showed that the sulphur vulcanized latex is more resistant, what is probably associated to a network more stable under the aging conditions. On the other hand, the irradiated latex showed intense biodegradation aspects, particularly with the presence of the soy lecithin. (author)

  12. An Experimental Study of Briquetting Process of Torrefied Rubber Seed Kernel and Palm Oil Shell

    Directory of Open Access Journals (Sweden)

    M. Fadzli Hamid

    2016-01-01

    Full Text Available Torrefaction process of biomass material is essential in converting them into biofuel with improved calorific value and physical strength. However, the production of torrefied biomass is loose, powdery, and nonuniform. One method of upgrading this material to improve their handling and combustion properties is by densification into briquettes of higher density than the original bulk density of the material. The effects of critical parameters of briquetting process that includes the type of biomass material used for torrefaction and briquetting, densification temperature, and composition of binder for torrefied biomass are studied and characterized. Starch is used as a binder in the study. The results showed that the briquette of torrefied rubber seed kernel (RSK is better than torrefied palm oil shell (POS in both calorific value and compressive strength. The best quality of briquettes is yielded from torrefied RSK at the ambient temperature of briquetting process with the composition of 60% water and 5% binder. The maximum compressive load for the briquettes of torrefied RSK is 141 N and the calorific value is 16 MJ/kg. Based on the economic evaluation analysis, the return of investment (ROI for the mass production of both RSK and POS briquettes is estimated in 2-year period and the annual profit after payback was approximately 107,428.6 USD.

  13. Applications of disorder-induced melting concept to critical-solute-accumulation processes

    International Nuclear Information System (INIS)

    Lam, N.Q.; Okamoto, P.R.; Heuer, J.K.

    2001-01-01

    A generalized version of the Lindemann melting criterion has recently been used to develop a unified thermodynamic description of disorder-induced amorphization and heat-induced melting. This concept of amorphization as a melting process is based on the fact that the melting temperature of a defective crystal driven far from equilibrium will decrease relative to that of its defect-free equilibrium state. The broader view of melting provides a new perspective of damage-accumulation processes such as radiation damage, ion implantation, ion beam mixing, plastic deformation, and fracture. For example, within this conceptual framework, disorder-induced amorphization is simply polymorphous melting of a critically disordered crystal at temperatures below the glass transition temperature. In the present communication, we discuss the application of the concept to two specific cases: amorphous phase formation during ion implantation and solute segregation-induced intergranular fracture

  14. Development of rubber mixing process mathematical model and synthesis of control correction algorithm by process temperature mode using an artificial neural network

    Directory of Open Access Journals (Sweden)

    V. S. Kudryashov

    2016-01-01

    Full Text Available The article is devoted to the development of a correction control algorithm by temperature mode of a periodic rubber mixing process for JSC "Voronezh tire plant". The algorithm is designed to perform in the main controller a section of rubber mixing Siemens S7 CPU319F-3 PN/DP, which forms tasks for the local temperature controllers HESCH HE086 and Jumo dTRON304, operating by tempering stations. To compile the algorithm was performed a systematic analysis of rubber mixing process as an object of control and was developed a mathematical model of the process based on the heat balance equations describing the processes of heat transfer through the walls of technological devices, the change of coolant temperature and the temperature of the rubber compound mixing until discharge from the mixer chamber. Due to the complexity and nonlinearity of the control object – Rubber mixers and the availability of methods and a wide experience of this device control in an industrial environment, a correction algorithm is implemented on the basis of an artificial single-layer neural network and it provides the correction of tasks for local controllers on the cooling water temperature and air temperature in the workshop, which may vary considerably depending on the time of the year, and during prolonged operation of the equipment or its downtime. Tempering stations control is carried out by changing the flow of cold water from the cooler and on/off control of the heating elements. The analysis of the model experiments results and practical research at the main controller programming in the STEP 7 environment at the enterprise showed a decrease in the mixing time for different types of rubbers by reducing of heat transfer process control error.

  15. Experimental investigation of ice and snow melting process on pavement utilizing geothermal tail water

    International Nuclear Information System (INIS)

    Wang Huajun; Zhao Jun; Chen Zhihao

    2008-01-01

    Road ice and snow melting based on low temperature geothermal tail water is of significance to realize energy cascading utilization. A small scale ice and snow melting system is built in this work. Experiments of dynamic melting processes of crushed ice, solid ice, artificial snow and natural snow are conducted on concrete pavement. The results show that the melting process of ice and snow includes three phases: a starting period, a linear period and an accelerated period. The critical value of the snow free area ratio between the linear period and the accelerated period is about 0.6. The physical properties of ice and snow, linked with ambient conditions, have an obvious effect on the melting process. The difference of melting velocity and melting time between ice and snow is compared. To reduce energy consumption, the formation of ice on roads should be avoided if possible. The idling process is an effective pathway to improve the performance of melting systems. It is feasible to utilize geothermal tail water of about 40 deg. C for melting ice and snow on winter roads, and it is unnecessary to keep too high fluid temperatures during the practical design and applications. Besides, with the exception of solid ice, the density and porosity of snow and ice tend to be decreasing and increasing, respectively, as the ambient temperature decreases

  16. Processing and microstructure of melt spun NiAl alloys

    Science.gov (United States)

    Locci, I. E.; Noebe, R. D.; Moser, J. A.; Lee, D. S.; Nathal, M.

    1989-01-01

    The influence of various melt spinning parameters and the effect of consolidation on the microstructure of melt spun NiAl and NiAl + W alloys have been examined by optical and electron microscopy techniques. It was found that the addition of 0.5 at. pct W to NiAl results in a fine dispersion of W particles after melt spinning which effectively controls grain growth during annealing treatments or consolidation at temperatures between 1523 and 1723 K. Increased wheel speeds are effective at reducing both the ribbon thickness and grain size, such that proper choice of both composition and casting parameters can produce structures with grain sizes as small as 2 microns. Finally, fabrication of continuous fiber-reinforced composites which used pulverized ribbon as the matrix material was demonstrated.

  17. Melt inclusion: methods, applications and problem: Silica-rich melts in quartz xenoliths from Vulcano islands and their bearing on processes of crustal melting and crust-magma interaction in the Aeolian Arc, Italy

    NARCIS (Netherlands)

    Frezzotti, M.L.; Zavon, V.; Peccerillo, A.; Nikogosian, I.

    2002-01-01

    Silica-rich melts in quartz xenoliths from Vulcano islands and their bearing on processes of crustal melting and crust-magma interaction in the Aeolian Arc, Italy Proceedings of workshop Melt inclusion: methods, applications and problem. Napoli, Italy, September 2002, p. 71-73

  18. Rubber molds for investment casting

    International Nuclear Information System (INIS)

    Sibtain, S.N.

    2011-01-01

    The main objective of the project is to investigate different types of molding rubbers used for investment casting. The level of shape complexity which can be achieved by using these rubber molds is also studied. It was almost impossible to make complex shapes molds using metal molds, in that cases rubber molds are very important because they arc flexible and give accurate and precise part dimensions. Turbine blades are hi-tech components with air-foil geometries that have close dimensional tolerances. They are made of super-alloys and manufactured by investment casting. The final blade profile depends upon the dimensional accuracy in each of the processing steps. In the present work experimental study for the production of high quality low cost castings of turbine blades using rubber molds and injected wax patterns is presented. Natural Rubber molds and wax patterns from these molds were made. Different types of molding rubbers were studied including natural rubber, silicone rubber and liquid silicone rubber. It was found that by using rubber molds we can make most complex shape with very less finishing required. The shrinkage was 12% as compared to original master pattern. Rubber molds were made using laboratory hot press. Three layers of rubber above and below the master pattern. After that vulcanization was done by giving temperature and pressure. (author)

  19. The role of sulfur in glass melting processes

    Czech Academy of Sciences Publication Activity Database

    Arkosiová, Miroslava; Kloužek, Jaroslav; Němec, Lubomír

    2008-01-01

    Roč. 52, č. 3 (2008), s. 155-159 ISSN 0862-5468 R&D Projects: GA MPO 2A-1TP1/063 Institutional research plan: CEZ:AV0Z40320502 Keywords : sulphur * glass melting * buble nucleation Subject RIV: CA - Inorganic Chemistry Impact factor: 0.644, year: 2008

  20. Heat and mass transfer in semiconductor melts during single-crystal growth processes

    Science.gov (United States)

    Kakimoto, Koichi

    1995-03-01

    The quality of large semiconductor crystals grown from melts is significantly affected by the heat and mass transfer in the melts. The current understanding of the phenomena, especially melt convection, is reviewed starting from the results of visualization using model fluids or silicon melt, and continuing to the detailed numerical calculations needed for quantitative modeling of processing with solidification. The characteristics of silicon flows are also reviewed by focusing on the Coriolis force in the rotating melt. Descriptions of flow instabilities are included that show the level of understanding of melt convection with a low Prandtl number. Based on hydrodynamics, the origin of the silicon flow structure is reviewed, and it is discussed whether silicon flow is completely turbulent or has an ordered structure. The phase transition from axisymmetric to nonaxisymmetric flow is discussed using different geometries. Additionally, surface-tension-driven flow is reviewed for Czochralski crystal growth systems.

  1. Mathematical modeling of quartz particle melting process in plasma-chemical reactor

    Energy Technology Data Exchange (ETDEWEB)

    Volokitin, Oleg, E-mail: volokitin-oleg@mail.ru; Volokitin, Gennady, E-mail: vgg-tomsk@mail.ru; Skripnikova, Nelli, E-mail: nks2003@mai.ru; Shekhovtsov, Valentin, E-mail: shehovcov2010@yandex.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Vlasov, Viktor, E-mail: rector@tsuab.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Ave., 634050, Tomsk (Russian Federation)

    2016-01-15

    Among silica-based materials vitreous silica has a special place. The paper presents the melting process of a quartz particle under conditions of low-temperature plasma. A mathematical model is designed for stages of melting in the experimental plasma-chemical reactor. As calculation data show, quartz particles having the radius of 0.21≤ r{sub p} ≤0.64 mm completely melt at W = 0.65 l/s particle feed rate depending on the Nusselt number, while 0.14≤ r{sub p} ≤0.44 mm particles melt at W = 1.4 l/s. Calculation data showed that 2 mm and 0.4 mm quartz particles completely melted during and 0.1 s respectively. Thus, phase transformations occurred in silicon dioxide play the important part in its heating up to the melting temperature.

  2. Effect of glass-batch makeup on the melting process

    International Nuclear Information System (INIS)

    Hrma, Pavel R.; Schweiger, Michael J.; Humrickhouse, Carissa J.; Moody, J. Adam; Tate, Rachel M.; Rainsdon, Timothy T.; Tegrotenhuis, Nathan E.; Arrigoni, Benjamin M.; Marcial, Jose; Rodriguez, Carmen P.; Tincher, Benjamin

    2010-01-01

    The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

  3. Effect Of Glass-Batch Makeup On The Melting Process

    International Nuclear Information System (INIS)

    Kruger, A.A.; Hrma, P.

    2010-01-01

    The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

  4. Noise Reduction Properties of an Experimental Bituminous Slurry with Crumb Rubber Incorporated by the Dry Process

    Directory of Open Access Journals (Sweden)

    Moisés Bueno

    2014-08-01

    Full Text Available Nowadays, cold technology for asphalt pavement in the field of road construction is considered as an alternative solution to conventional procedures from both an economic and environmental point of view. Among these techniques, bituminous slurry surfacing is obtaining an important role due to the properties of the obtained wearing course. The functional performance of this type of surfaces is directly related to its rough texture. Nevertheless, this parameter has a significant influence on the tire/road noise generation. To reduce this undesirable effect on the sound performance, new designs of elastic bituminous slurries have been developed. Within the FENIX project, this work presents the acoustical characterization of an experimental bituminous slurry with crumb rubber from wasted automobile tires incorporated by the dry process. The obtained results show that, under controlled operational parameters, the close proximity sound levels associated to the experimental slurry are considerably lower than those emitted by a conventional slurry wearing course. However, after one year of supporting traffic loads and different weather conditions, the evaluated bituminous slurry, although it conserves the original noise reduction properties in relation to the conventional one, noticeably increases the generated sound emission. Therefore, it is required to continue improving the design of experimental surfaces in order to enhance its long-term performance.

  5. Research on Melt Degassing Processes of High Conductivity Hard Drawn Aluminum Wire

    Science.gov (United States)

    Xu, Xuexia; Feng, Yanting; Wang, Qing; Li, Wenbin; Fan, Hui; Wang, Yong; Li, Guowei; Zhang, Daoqian

    2018-03-01

    Degassing effects of ultrasonic and vacuum processes on high conductivity hard drawn aluminum melt were studied. Results showed that the degassing efficiency improved with the increase of ultrasonic power within certain range, stabilizing at 70% with 240W. For vacuum degassing process, hydrogen content of aluminum melt decreased with the loading time and was linear with logarithm of vacuum degree. Comparison of degassing effects of ultrasonic, vacuum, vacuum-ultrasonic degassing process showed that vacuum-ultrasonic process presented optimal effect.

  6. Multiseeding with (100)/(100) Grain Junctions in Top Seeded Melt Growth Processed YBCO Superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Kim, C.J.; Gee, Y.A.; Hong, G.W. [Korea Atomic Energy Research Institute, Taejon (Korea); Kim, H.J.; Joo, J.H. [Sungkyunkwan University, Suwon (Korea); Han, S.C.; Han, Y.H.; Sung, T.H.; Kim, S.J. [Korea Electric Power Research Institute, Taejon (Korea)

    2000-06-01

    Multiseeding with (100)/(100) grain junctions of top-seeded melt growth (TSMG) processed YBCO superconductors was studied. Multiple seeding shortened the processing time for the fabrication of TSMG-processed YBCO superconductors. The relationship among the number of seeds, the levitation forces and the trapped magnetic fields of the TSMG-processed YBCO samples is reported. The characteristic of the (100)/(100) grain junction is discussed in terms of a wetting angle of a melt. (author). 25 refs., 7 figs.

  7. Fining of glass melts: what we know about fining processes today

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2009-01-01

    The paper addresses the mechanisms of fining (removal of gases from melt) and the effect of batch composition, oxidation state of the melt and furnace atmosphere on bubble removal processes for commercial glass types, such as float glass and container glass compositions. The mechanisms of the

  8. Melt-spun polylactic acid fibers: effect of cellulose nanowhiskers on processing and properties

    CSIR Research Space (South Africa)

    John, MJ

    2012-04-01

    Full Text Available Bio-based continuous fibers were processed from polylactic acid (PLA) and cellulose nanowhiskers (CNWs) by melt spinning. Melt compounding of master batches of PLA with 10 wt % CNWs and pure PLA was carried out using a twin-screw extruder in which...

  9. Experimental and numerical modeling research of rubber material during microwave heating process

    Science.gov (United States)

    Chen, Hailong; Li, Tao; Li, Kunling; Li, Qingling

    2018-05-01

    This paper aims to investigate the heating behaviors of block rubber by experimental and simulated method. The COMSOL Multiphysics 5.0 software was utilized in numerical simulation work. The effects of microwave frequency, power and sample size on temperature distribution are examined. The effect of frequency on temperature distribution is obvious. The maximum and minimum temperatures of block rubber increase first and then decrease with frequency increasing. The microwave heating efficiency is maximum in the microwave frequency of 2450 MHz. However, more uniform temperature distribution is presented in other microwave frequencies. The influence of microwave power on temperature distribution is also remarkable. The smaller the power, the more uniform the temperature distribution on the block rubber. The effect of power on microwave heating efficiency is not obvious. The effect of sample size on temperature distribution is evidently found. The smaller the sample size, the more uniform the temperature distribution on the block rubber. However, the smaller the sample size, the lower the microwave heating efficiency. The results can serve as references for the research on heating rubber material by microwave technology.

  10. Multi-objective optimization of process conditions in the manufacturing of banana (Musa paradisiaca L.) starch/natural rubber films.

    Science.gov (United States)

    Ramírez-Hernández, A; Aparicio-Saguilán, A; Reynoso-Meza, G; Carrillo-Ahumada, J

    2017-02-10

    Multi-objective optimization was used to evaluate the effect of adding banana (Musa paradisiaca L.) starch and natural rubber (cis-1,4-poliisopreno) at different ratios (1-13w/w) to the manufacturing process of biodegradable films, specifically the effect on the biodegradability, crystallinity and moisture of the films. A structural characterization of the films was performed by X-ray diffraction, Fourier transform infrared spectroscopy and SEM, moisture and biodegradability properties were studied. The models obtained showed that degradability vs. moisture tend to be inversely proportional and crystallinity vs. degradability tend to be directly proportional. With respect to crystallinity vs. moisture behavior, it is observed that crystallinity remains constant when moisture values remain between 27 and 41%. Beyond this value there is an exponential increase in crystallinity. These results allow for predictions on the mechanical behavior that can occur in starch/rubber films. Copyright © 2016 Elsevier Ltd. All rights reserved.

  11. Computer Simulation of Cure Process of an Axisymmetric Rubber Article Reinforced by Metal Plates Using Extended ABAQUS Code

    Directory of Open Access Journals (Sweden)

    M.H.R. Ghoreishy

    2013-01-01

    Full Text Available Afinite element model is developed for simulation of the curing process of a thick axisymmetric rubber article reinforced by metal plates during the molding and cooling stages. The model consists of the heat transfer equation and a newly developed kinetics model for the determination of the state of cure in the rubber. The latter is based on the modification of the well-known Kamal-Sourour model. The thermal contact of the rubber with metallic surfaces (inserts and molds and the variation of the thermal properties (conductivity and specific heat with temperature and state-of-cure are taken into consideration. The ABAQUS code is used in conjunction with an in-house developed user subroutine to solve the governing equations. Having compared temperature profile and variation of the state-of-cure with experimentally measured data, the accuracy and applicability of the model is confirmed. It is also shown that this model can be successfully used for the optimization of curing process which gives rise to reduction of the molding time.

  12. Cladding hull decontamination and densification process. Part 2. Densification by inductoslag melting

    International Nuclear Information System (INIS)

    Nelson, R.G.; Montgomery, D.R.

    1980-04-01

    The Inductoslag melting process was developed to densify Zircaloy-4 cladding hulls. It is a cold crucible process that uses induction heating, a segmented water-cooled copper crucible, and a calcium fluoride flux. Metal and flux are fed into the furnace through the crucible, located at the top of the furnace, and the finished ingot is withdrawn from the bottom of the furnace. Melting rates of 40 to 50 kg/h are achieved, using 100 to 110 kW at an average energy use of 2.5 kWh/kg. The quality of ingots produced from factory supplied cladding tubing is sufficient to satisfy nuclear grade standards. An ingot of Zircaloy-4, made from melted cladding tubing that had been autoclaved to near reactor exposure and then descaled by the hydrogen fluoride decontamination process prior to Inductoslag melting, did not meet nuclear grade standards because the hydrogen, nitrogen, and hardness levels were too high. Melting development work is described that could possibly be used to test the capability of the Inductoslag process to satisfactorily melt a variety and mix of materials from LWR reprocessing, decontamination, and storage options. Results of experiments are also presented that could be used to improve remote operation of the melting process

  13. Modeling of heat and mass transfer processes during core melt discharge from a reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Dinh, T.N.; Bui, V.A.; Nourgaliev, R.R. [Royal Institute of Technology, Stockholm (Sweden)] [and others

    1995-09-01

    The objective of the paper is to study heat and mass transfer processes related to core melt discharge from a reactor vessel is a severe light water reactor accident. The phenomenology of the issue includes (1) melt convection in and heat transfer from the melt pool in contact with the vessel lower head wall; (2) fluid dynamics and heat transfer of the melt flow in the growing discharge hole; and (3) multi-dimensional heat conduction in the ablating lower head wall. A program of model development, validation and application is underway (i) to analyse the dominant physical mechanisms determining characteristics of the lower head ablation process; (ii) to develop and validate efficient analytic/computational methods for estimating heat and mass transfer under phase-change conditions in irregular moving-boundary domains; and (iii) to investigate numerically the melt discharge phenomena in a reactor-scale situation, and, in particular, the sensitivity of the melt discharge transient to structural differences and various in-vessel melt progression scenarios. The paper presents recent results of the analysis and model development work supporting the simulant melt-structure interaction experiments.

  14. Radiation vulcanization of rubbers

    Energy Technology Data Exchange (ETDEWEB)

    Makuuchi, Keizo [Japan Atomic Energy Research Inst., Takasaki, Gunma (Japan). Takasaki Radiation Chemistry Research Establishment

    2002-02-01

    An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

  15. Radiation vulcanization of rubbers

    International Nuclear Information System (INIS)

    Makuuchi, Keizo

    2002-01-01

    An abstract of the radiation process of polymer materials and the polymer reaction by radiation is explained. Main radiation is 250 keV to 10 MeV of electron rays in the industry. Radiation cross-linked rubber has less the tensile strength than that by sulfur and organic peroxide crosslinking. The main origins of low tensile strength are caused by cut of backbone chain and ozone depend on radiation. Acceleration of crosslinking and short time of radiation are necessary to improve these defects. To accelerate crosslinking, we used crosslinking accelerators, for example, three poly-functional monomers (PFM). The maximum tensile strength of styrene-butadiene rubber (SBR) not added crosslinking accelerators showed 3 MPa at 110 kGy, but SBR added A-TMMT (tetramethylolmethane tetraacrylate) showed 5.5 MPa at 110 kGy. Radiation crosslinking of many kinds of rubber: isoprene (IR), SBR, CR, nitrile rubber (NBR), hydrogenated nitrile rubber (HNBR), butyl rubber (IIR), chlorinated butyl rubber (CIIR), EPM and TPE are explained. (S.Y.)

  16. Development of melting and casting process for Nb-Al intermetallic compounds and mechanical properties

    International Nuclear Information System (INIS)

    Kamata, Kinya; Degawa, Toru; Nagashima, Yoshinori

    1993-01-01

    The shaping methods of Nb-Al intermetallic compounds, especially melting and casting, have considerably different characteristics as compared with those for other metals and alloys. The authors have investigated melting and casting processes for Nb-Al compounds to develop precision casting processes for these intermetallics. Fundamental properties of Nb-Al compound castings have been also investigated for high temperature structural use in this work. An advanced Induction Skull Melting (ISM) furnace has been developed and the advantages of ISM have been recognized as a result of this study. The mechanical properties, such as hardness and compression strength, are dependent upon the Al content in Nb-Al binary compounds

  17. Development of Physics-Based Numerical Models for Uncertainty Quantification of Selective Laser Melting Processes

    Data.gov (United States)

    National Aeronautics and Space Administration — The goal of the proposed research is to characterize the influence of process parameter variability inherent to Selective Laser Melting (SLM) and performance effect...

  18. Estimation of the heat transfer coefficient in melt spinning process

    International Nuclear Information System (INIS)

    Tkatch, V I; Maksimov, V V; Grishin, A M

    2009-01-01

    Effect of the quenching wheel velocity in the range 20.7-26.5 m/s on the cooling rate as well as on the structure and microtopology of the contact surfaces of the glass-forming FeNiPB melt-spun ribbons has been experimentally studied. Both the values of the cooling rate and heat transfer coefficient at the wheel-ribbon interface estimated from the temperature vs. time curves recorded during melt spinning runs are in the ranges (1.6-5.2)x10 6 K/s and (2.8-5.2)x10 5 Wm -2 K -1 , respectively, for ribbon thicknesses of 31.4-22.0 μm. It was found that the density of the air pockets at the underside surface of ribbons decreases while its average depth remains essentially unchanged with the wheel velocity. Using the surface quality parameters the values of the heat transfer coefficient in the areas of direct ribbon-wheel contact were evaluated to be ranging from 5.75 to 6.65x10 5 Wm -2 K -1 .

  19. Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

    International Nuclear Information System (INIS)

    Heshmatpour, B.; Copeland, G.L.

    1981-01-01

    Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

  20. Downstream processing from melt granulation towards tablets: In-depth analysis of a continuous twin-screw melt granulation process using polymeric binders.

    Science.gov (United States)

    Grymonpré, W; Verstraete, G; Vanhoorne, V; Remon, J P; De Beer, T; Vervaet, C

    2018-03-01

    The concept of twin-screw melt granulation (TSMG) has steadily (re)-gained interest in pharmaceutical formulation development as an intermediate step during tablet manufacturing. However, to be considered as a viable processing option for solid oral dosage forms there is a need to understand all critical sources of variability which could affect this granulation technique. The purpose of this study was to provide an in-depth analysis of the continuous TSMG process in order to expose the critical process parameters (CPP) and elucidate the impact of process and formulation parameters on the critical quality attributes (CQA) of granules and tablets during continuous TSMG. A first part of the study dealt with the screening of various amorphous polymers as binder for producing high-dosed melt granules of two model drug (i.e. acetaminophen and hydrochlorothiazide). The second part of this study described a quality-by-design (QbD) approach for melt granulation of hydrochlorothiazide in order to thoroughly evaluate TSMG, milling and tableting stage of the continuous TSMG line. Using amorphous polymeric binders resulted in melt granules with high milling efficiency due to their brittle behaviour without producing excessive amounts of fines, providing high granule yields with low friability. Therefore, it makes them extremely suitable for further downstream processing. One of the most important CPP during TSMG with polymeric binders was the granulation-torque, which - in case of polymers with high T g - increased during longer granulation runs to critical levels endangering the continuous process flow. However, by optimizing both screw speed and throughput or changing to polymeric binders with lower T g it was possible to significantly reduce this risk. This research paper highlighted that TSMG must be considered as a viable option during formulation development of solid oral dosage forms based on the robustness of the CQA of both melt granules and tablets. Copyright © 2017

  1. Rubber Reclamation

    Science.gov (United States)

    Williams, Kathryn R.

    2007-01-01

    The safety and health hazards related to recycling of used rubber, due to the scarcity and high price of virgin rubber are reported. Various threats like stagnant water pools trapped in tires leading to diseases and ignited tires, which become very difficult to extinguish and generating smoke that is extremely detrimental to the environment, have…

  2. Effects of thermomechanical processing on titanium aluminide strip cast by the melt overflow process

    Energy Technology Data Exchange (ETDEWEB)

    Gaspar, T.A. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Hackman, L.E. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Batawi, E. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland)); Peters, J.A. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland))

    1994-05-01

    The objective of this research project was to investigate the feasibility of producing titanium aluminide foils from direct cast strip using ribbon technology''s plasma melt overflow process. Niobium-modified Ti[sub 3]Al alloys were melted in a cold copper crucible using a transferred plasma arc and then direct cast into strip on a rotating chill roll.Samples cut from the as-cast Ti[sub 3]Al-Nb ([alpha][sub 2]) titanium aluminide strip were encapsulated into a pack. The packs were heated to the rolling temperature and then hot rolled at low strain rates. Foils 70 [mu]m (0.003 in) thick, having a uniform [alpha][sub 2]-B2 microstructure with oxygen contents as low as 900 wt.ppm were obtained after pack rolling. The strips and foils were characterized in terms of microstructure and chemical composition in the as-received, heat-treated and pack-rolled conditions.The results indicated that it was technically feasible to produce foils from direct cast titanium aluminide strip using pack-rolling technology. The advantage of this technology lies in its cost-effectiveness, since the relatively low cost direct-cast titanium aluminide strip was thermomechanically processed into foil with the desired microstructure without any intermediate processing steps. ((orig.))

  3. EB-promoted recycling of waste tire rubber with polyolefins

    International Nuclear Information System (INIS)

    Meszaros, L.; Barany, T.; Czvikovszky, T.

    2011-01-01

    Complete text of publication follows. One of the principal problems of common recycling of technical polymers is the thermodynamical incompatibility. The change of the Gibbs 'free energy' during the mixing - determined by the changes of enthalpy and entropy - should be directed towards the miscibility. In most of cases, even between closely related polymers, the compatibility is on low level which leads to phase separation and weak adhesion between the phases. Radiation treatment may help in this problem making the polymers more compatible by creating covalent bonds between the polymer phases. Such problem arises at the recycling of ground tire rubbers (GTR). The rubber properties of GTR could be utilized by mixing the GTR with thermoplastic olefins. With the aid of radiation treatment the rubber-like properties of these types of thermoplastic elastomers can be increased. In this study polyethylene (PE) (50-70 wt%) as thermoplastic olefin, 30 wt% of GTR and ethylene vinyl acetate (EVA) (0-20 wt%) as rubber-like compatibilizing material were used for preparation of a recycled rubber containing blend, processable by thermoplastic processes. The melt-mixing of the samples was made by extrusion and then the test specimens were injection molded. The injection molded samples were than treated by high energy electron beam. On the specimens tensile tests, hysteresis, falling weight impact tests, hardness measurements, and dynamic mechanical thermal analysis (DMA) were carried out. The results proved the benefit of the electron beam treatment.

  4. Silicate melts density, buoyancy relations and the dynamics of magmatic processes in the upper mantle

    Science.gov (United States)

    Sanchez-Valle, Carmen; Malfait, Wim J.

    2016-04-01

    Although silicate melts comprise only a minor volume fraction of the present day Earth, they play a critical role on the Earth's geochemical and geodynamical evolution. Their physical properties, namely the density, are a key control on many magmatic processes, including magma chamber dynamics and volcanic eruptions, melt extraction from residual rocks during partial melting, as well as crystal settling and melt migration. However, the quantitative modeling of these processes has been long limited by the scarcity of data on the density and compressibility of volatile-bearing silicate melts at relevant pressure and temperature conditions. In the last decade, new experimental designs namely combining large volume presses and synchrotron-based techniques have opened the possibility for determining in situ the density of a wide range of dry and volatile-bearing (H2O and CO2) silicate melt compositions at high pressure-high temperature conditions. In this contribution we will illustrate some of these progresses with focus on recent results on the density of dry and hydrous felsic and intermediate melt compositions (rhyolite, phonolite and andesite melts) at crustal and upper mantle conditions (up to 4 GPa and 2000 K). The new data on felsic-intermediate melts has been combined with in situ data on (ultra)mafic systems and ambient pressure dilatometry and sound velocity data to calibrate a continuous, predictive density model for hydrous and CO2-bearing silicate melts with applications to magmatic processes down to the conditions of the mantle transition zone (up to 2773 K and 22 GPa). The calibration dataset consist of more than 370 density measurements on high-pressure and/or water-and CO2-bearing melts and it is formulated in terms of the partial molar properties of the oxide components. The model predicts the density of volatile-bearing liquids to within 42 kg/m3 in the calibration interval and the model extrapolations up to 3000 K and 100 GPa are in good agreement

  5. Development of an efficient process for radiation vulcanization of natural rubber latex using hydroperoxide with sensitizer

    International Nuclear Information System (INIS)

    Siri-upathum, C.; Sonsuk, M.

    1996-01-01

    An attempt was made to reduce irradiation dose for radiation vulcanization of natural rubber latex. A promising method was to partially crosslink the latex by radiation vulcanization using n-butyl acrylate (n-BA) as sensitizer and t-butyl hydroperoxide (BHPO) as a co-sensitizer followed by redox vulcanization using residual BHPO as an oxidant and either fructose or tetra ethylene penta mine as reducing agents. It was found that the irradiation dose was reduced to 4 kGy with 5 phr n-BA as sensitizer and 0.1 phr BHPO as co-sensitizer. Successive crosslinking to full vulcanization was done by redox vulcanization using either 4 phr fructose at 60 degree C for 3 hours of 0.4 phr tetra-ethylene penta mine at room temperature for 1 hour. The rubber films obtained had tensile strength of about 25 MPa, modulus 300% of 0.9 MPa and crosslink density of about 1.5 x 10 19 crosslink/cm 3 . It was noted that the rubber film from the co-vulcanization was the average value of the values obtained by radiation vulcanization and redox vulcanization

  6. Tribology Aspect of Rubber Shock Absorbers Development

    Directory of Open Access Journals (Sweden)

    M. Banić

    2013-09-01

    Full Text Available Rubber is a very flexible material with many desirable properties Which enable its broad use in engineering practice. Rubber or rubber-metal springs are widely used as anti-vibration or anti-shock components in technical systems. Rubber-metal springs are usually realized as a bonded assembly, however especially in shock absorbers, it is possible to realize free contacts between rubber and metal parts. In previous research it authors was observed that friction between rubber and metal in such case have a significant influence on the damping characteristics of shock absorber. This paper analyzes the development process of rubber or rubber-metal shock absorbers realized free contacts between the constitutive parts, starting from the design, construction, testing and operation, with special emphasis on the development of rubber-metal springs for the buffing and draw gear of railway vehicles.

  7. Melt processing of Bi-Ca-Sr-Cu-O superconductors

    International Nuclear Information System (INIS)

    Zanotto, E.D.; Cronin, J.P.; Dutta, B.

    1988-01-01

    Several Bi-Ca-Sr-Cu-O compositions were melted in Al/sub 2/O/sub 3/ or Pt crucibles at temperatures between 1050C and 1200C. As-quenched specimens crystallized from the upper surfaces, while the bottom layers were glassy. Glass formation was improved for higher Bi/sub 2/O/sub 3/ concentrations. The crystalline portions were highly conductive, while the glassy layers were insulating. Both did not show superconductivity down to 10K. Thermal treatment in air caused a dramatic effect on the electronic properties; and annealing at 865C for long periods converted the two types of specimens (previously glassy or crystalline) to superconductors, at least for one composition. Aluminum impurity (up to 8.6 atom. pct.) had no detectable effect on the transition temperatures, i.e., T/sub c/ 85K for all superconducting samples. The flake-like (Bi/sub 2/Ca/sub 1/Sr/sub 2/Cu/sub 2/) phase, reported by other authors, was responsible for superconductivity

  8. Process to Continuously Melt, Refine and Cast High Quality Steel

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    The purpose of this project is to conduct research and development targeted at designing a revolutionary steelmaking process. This process will deliver high quality steel from scrap to the casting mold in one continuous process and will be safer, more productive, and less capital intensive to build and operate than conventional steelmaking. The new process will produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  9. STUDIES ON WETTABILITY OF STAINLESS STEEL 316L POWDER IN LASER MELTING PROCESS

    Directory of Open Access Journals (Sweden)

    KURIAN ANTONY

    2014-10-01

    Full Text Available Laser sintering is one of the techniques used in additive manufacturing processes. The main objective of the work is to study the effects of process parameters on wetting phenomenon and interfacial energy during laser melting of stainless steel powder. This paper reports wetting of laser melted powder particles and its use for the determination of surface energy of stainless steel powder under laser beam exposure. Process parameters such as laser power, scan speed and beam diameter are considered for study. This study also identifies the process parameters for better wettability which produces smooth surfaces.

  10. Vacuum Arc Melting Processes for Biomedical Ni-Ti Shape Memory Alloy

    Directory of Open Access Journals (Sweden)

    Tsai De-Chang

    2015-01-01

    Full Text Available This study primarily involved using a vacuum arc remelting (VAR process to prepare a nitinol shape-memory alloy with distinct ratios of alloy components (nitinol: 54.5 wt% to 57 wt%. An advantage of using the VAR process is the adoption of a water-cooled copper crucible, which effectively prevents crucible pollution and impurity infiltration. Optimising the melting production process enables control of the alloy component and facilitates a uniformly mixed compound during subsequent processing. This study involved purifying nickel and titanium and examining the characteristics of nitinol alloy after alloy melt, including its microstructure, mechanical properties, phase transition temperature, and chemical components.

  11. Melt state behaviour of PEEK and processing window interpretation for fast compression moulding process

    International Nuclear Information System (INIS)

    Bessard, Emeline; De Almeida, Olivier; Bernhart, Gerard

    2011-01-01

    Fast mould heating is nowadays possible by using induction technology for example with the Cage System registered developed by RocTool. It allows heating and cooling kinetics of about 100 deg. C per minute and new perspectives are thus possible to optimize the compression moulding process of long fibre reinforced thermoplastic composites. Indeed, a high forming temperature may favour polymer creep and so on composite consolidation. Nevertheless, the processing time of PEEK composite above melt temperature must be reduced to a few minutes due to the fast thermal degradation of the matrix. On the other hand, high cooling rates may have negative effect on matrix crystallinity. The proposed procedure consist in performing a few minutes isotherm around 300 deg. C during the fast cooling. It would favour a high degree of crystallinity of PEEK without extending the cycle time.

  12. Melt-processed LRE-Ba-Cu-O superconductors and prospects for their applications

    International Nuclear Information System (INIS)

    Yoo, S.I.; Fujimoto, H.; Sakai, N.; Murakami, M.

    1997-01-01

    We have recently found that control of the oxygen partial pressure (PO 2 ) during melt processing, named the oxygen-controlled melt-growth (OCMG) process, is critical for obtaining a high superconducting transition temperature (T c ) in the light rare earth (LRE)-Ba-Cu-O (LREBCO) superconductors particularly for Nd, Sm and Eu. Further, compared to a good melt-processed Y-Ba-Cu-O (YBCO) bulk superconductor, LREBCO bulks exhibit larger critical current density (J c ) in high magnetic field and a much improved irreversibility field (H irr ) at 77 K, implying that more effective flux pinning can be realized in a commercially feasible way. In this paper, properties and characteristic flux pinning of OCMG-processed LREBCO (LRE: Nd,Sm,Eu) superconductors are described on the basis of our study during the last several years. We also present the prospects for bulk-type applications, such as the magnetic bearings, flywheels and magnetically levitated (MAGLEV) trains. (orig.)

  13. Rubber friction and force transmission during the shearing process of actively-driven vacuum grippers on rough surfaces

    International Nuclear Information System (INIS)

    Kern, Patrick

    2016-01-01

    Nowadays, vacuum grippers come in many different shapes and sizes. Their stability is guaranteed through specially manufactured metal fittings. These fittings are non-positively and positively connected to the elastic part of the vacuum gripper. The design of the elastic part may vary, though. Elastomer components are used to ensure tightness for the negative pressure in the active cave chamber of the vacuum gripper, as well as for the transfer of shearing forces, which acting parallel to the surface. Some vacuum grippers feature one elastomer for both the sealing function and the transfer of shear forces; other gripper types are equipped with various elastomers for those applications. The vacuum grippers described in this work are equipped with structured rubber friction pads, their tightness being ensured by sealing lips made of a flexible foam rubber. A restraint system consisting of one or several vacuum grippers must be sized prior to its actual practical use. For the transmission of shearing forces, which acting parallel to the surface, it is necessary to take the tribological system, consisting of the suction element's elastomer and the base material, into account since these loads put shearing stress on the vacuum gripper. In practice, however, a standardized value is given for the coefficient of friction μ; i.e. the ratio of transmissible frictional force to the normal force. This does neither include a detailed description of the elastomer used nor of the roughness of the base material. The standardized friction coefficients cannot be applied to the practical design of restraint systems. The present work includes the analysis of the load transmission and the modeling of the friction coefficients μ on rough surfaces during the shearing process of actively-driven vacuum grippers. Based on current theories, the phenomenon of elastomeric friction can be attributed to the two main components of hysteresis and adhesion friction. Both components are presented

  14. Silane grafted natural rubber and its compatibilization effect on silica-reinforced rubber tire compounds

    NARCIS (Netherlands)

    Sengloyluan, K.; Sahakaro, K.; Dierkes, W. K.; Noordermeer, J. W.M.

    2017-01-01

    Natural Rubber (NR) grafted with 3-octanoylthio-1-propyltriethoxysilane (NXT) was prepared by melt mixing using 1,1′-di(tert-butylperoxy)-3,3,5-trimethylcyclohexane as initiator at 140 °C with NXT contents of 10 and 20 parts per hundred rubber [phr] and initiator 0.1 phr. The silane grafted on NR

  15. Numerical analysis of the induction melting process of oxide fuel material

    International Nuclear Information System (INIS)

    Kondala Rao, R.; Mangarjuna Rao, P.; Nashine, B.K.; Selvaraj, P.

    2015-01-01

    For the experimental simulation of Molten Fuel-Coolant Interaction (MFCI) phenomenon under hypothetical core meltdown accident scenario in a nuclear reactor, it is required to generate the molten pool of core materials. For this purpose, a laboratory scale Cold wall Crucible induction melting system has been developed. To optimize the system for efficient and reliable melting process, it is required to have comprehensive knowledge on the heat and mass transfer processes along with electromagnetic process that occur during the melting of core materials. Hence, a 2D axi-symmetric numerical model has been developed using a multiphysics software to simulate the induction melting process. The phase change phenomenon is taken into account by using enthalpy formulation. The experimental data available in literature for magnetic field and flow field are used for model validation. The model predicted temperatures are also in good agreement with experimentally measured values. The validated model has been used to study the induction melting behavior of UO_2 fuel material. (author)

  16. Radiation induced grafting of monomers onto natural rubber : processes and applications

    International Nuclear Information System (INIS)

    Sunny Sebastian, M.

    2001-01-01

    Full text: Certain inherent mechanical properties of natural rubber (NR) can be modified by grafting vinyl monomers onto the polymer backbone. This paper described the gamma radiation induced graft copolymerization of methyl methacrylate (MMA), styrene and acrylonitrile (AN) onto NR. The graft copolymers can be crosslinked by sulphur and organic accelerators. The crosslinked graft copolymers show improved modulus and hardness in their films compared to NR. However the tensile strength of the films is reduced by grafting. The methods for preparing the graft copolymers, their properties and applications are briefly described

  17. Upscaling of a Batch De-Vulcanization Process for Ground Car Tire Rubber to a Continuous Process in a Twin Screw Extruder

    Directory of Open Access Journals (Sweden)

    Sitisaiyidah Saiwari

    2016-08-01

    Full Text Available As a means to decrease the amount of waste tires and to re-use tire rubber for new tires, devulcanization of ground passenger car tires is a promising process. Being an established process for NR and EPDM, earlier work has shown that for ground passenger car tire rubber with a relatively high amount of SBR, a devulcanization process can be formulated, as well. This was proven for a laboratory-scale batch process in an internal mixer, using diphenyl disulfide as the devulcanization aid and powder-sized material. In this paper, the devulcanization process for passenger car tire rubber is upscaled from 15 g per batch and transformed into a continuous process in a co-rotating twin screw extruder with a capacity of 2 kg/h. As SBR is rather sensitive to devulcanization process conditions, such as thermal and mechanical energy input, the screw design was based on a low shear concept. A granulate with particle sizes from 1–3.5 mm was chosen for purity, as well as economic reasons. The devulcanization process conditions were fine-tuned in terms of: devulcanization conditions (time/temperature profile, concentration of devulcanization aid, extruder parameters (screw configuration, screw speed, fill factor and ancillary equipment (pre-treatment, extrudate handling. The influence of these parameters on the devulcanization efficiency and the quality of the final product will be discussed. The ratio of random to crosslink scission as determined by a Horikx plot was taken for the evaluation of the process and material. A best practice for continuous devulcanization will be given.

  18. Analysis of elementary process steps in industrial glass melting tanks: some ideas on innovations in industrial glass melting

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2008-01-01

    Conventional industrial glass furnaces show broad glass melt residence time distributions in the melting tanks and average residence times may be up to more than two days for high quality glass products, such as float glass or TV glass, despite the minimum residence times of 8-10 hours (or even less

  19. An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization

    Directory of Open Access Journals (Sweden)

    Philipp Drescher

    2016-12-01

    Full Text Available Selective electron beam melting (SEBM is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

  20. An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization.

    Science.gov (United States)

    Drescher, Philipp; Sarhan, Mohamed; Seitz, Hermann

    2016-12-01

    Selective electron beam melting (SEBM) is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

  1. Outlooks for mathematical modelling of the glass melting process

    Energy Technology Data Exchange (ETDEWEB)

    Waal, H. de [TNO Institute of Applied Physics, Delft (Netherlands)

    1997-12-31

    Mathematical modelling is nowadays a standard tool for major producers of float glass, T.V. glass and fiberglass. Also for container glass furnaces, glass tank modelling proves to be a valuable method to optimize process conditions. Mathematical modelling is no longer just a way to visualize the flow patterns and to provide data on heat transfer. It can also predict glass quality in relation to process parameters, because all chemical and physical phenomena are included in the latest generation of models, based on experimental and theoretical research on these phenomena.

  2. Covalent Bonding of Thermoplastics to Rubbers for Printable, Reel-to-Reel Processing in Soft Robotics and Microfluidics.

    Science.gov (United States)

    Taylor, Jay M; Perez-Toralla, Karla; Aispuro, Ruby; Morin, Stephen A

    2018-02-01

    The lamination of mechanically stiff structures to elastic materials is prevalent in biological systems and popular in many emerging synthetic systems, such as soft robotics, microfluidics, stretchable electronics, and pop-up assemblies. The disparate mechanical and chemical properties of these materials have made it challenging to develop universal synthetic procedures capable of reliably adhering to these classes of materials together. Herein, a simple and scalable procedure is described that is capable of covalently laminating a variety of commodity ("off-the-shelf") thermoplastic sheets to silicone rubber films. When combined with laser printing, the nonbonding sites can be "printed" onto the thermoplastic sheets, enabling the direct fabrication of microfluidic systems for actuation and liquid handling applications. The versatility of this approach in generating thin, multifunctional laminates is demonstrated through the fabrication of milliscale soft actuators and grippers with hinged articulation and microfluidic channels with built-in optical filtering and pressure-dependent geometries. This method of fabrication offers several advantages, including technical simplicity, process scalability, design versatility, and material diversity. The concepts and strategies presented herein are broadly applicable to the soft robotics, microfluidics, and advanced and additive manufacturing communities where hybrid rubber/plastic structures are prevalent. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Process of coke less without waste treatment of direct vanadium allowing steel melting

    International Nuclear Information System (INIS)

    Lisienko, V.G.; Droujinina, O.G.; Morozova, V.A.; Ladigina, N.V.; Yusfin, Yu.S.; Parenkev, A.E.

    2003-01-01

    The development of new methods of steel production are now conducted with the purpose of energy consumption and harmful emissions reduction. The choice of technology and equipment in this case plays a marginal role. It is well known that vanadium alloying steel has increased service properties. The known classical scheme of vanadium steel melting is very power-intensive, as includes such power-intensive processes as blast furnace process and chemical processing of vanadium slag therewith sintering and by-product coke processes are accompanied by significant harmful emissions. In so doing the vanadium losses may run to 60%. In view of requests of environment protection and economical efficiency the new process of coke less without wastes processing of vanadium-bearing raw material with direct vanadium allowing of steel - LP-process is developed. Its purpose is the melting on the basis of vanadium-bearing titanomagnetite of vanadium allowing steel with increase of vanadium concentration in steel and diminution of vanadium losses without application coke and natural gas with use of any coals and carbon-bearing wastes. LP-process consists of three aggregates and corresponding processes: process of liquid-phase reduction, process of vanadium-bearing pellets metallization in the shaft furnace, and process of alloying steel melting in the arc electric furnace. The obtained results have shown, that the LP-process is more energy saving on a comparison with other methods of vanadium allowing steel production. (Original)

  4. Melt compositions and processes in the kimberlite provience of southern West Greenland

    DEFF Research Database (Denmark)

    Pilbeam, Llewellyn; Nielsen, Troels; Waight, Tod Earle

    2011-01-01

    ] whilst the silica content and H2O/CO2 ratio of the bulk rocks increases towards Sisimuit [2, 3]. A common carbonatite rich end-member is implicated [2]. This is in contrast to the prevailing dogma of a continuum from carbonatite though aillikite to kimberlite with increasing melting degree [4......]. The authors have demonstrated that a process of DFC (digestion fractional crystallisation) whereby the cognate olivine crystallisation is coupled to entrained xenocrystic orthopyroxene assimilation is a key process during the formation of the Majugaa occurrence of the Manitsoq region [5]. Mass balance...... considerations are here applied to the Majuagaa bulk rock in term of the DFC mechanism obtaining an estimate of parental melt and magma composition for the Majuagaa kimberlite. We use bulk rock major and trace element geochemistry together with mineral chemistry to investigate the range of melt compositions...

  5. Characterization of the melting process of PTFE using positron annihilation spectroscopy

    International Nuclear Information System (INIS)

    Honda, Y; Nishijima, S

    2015-01-01

    Poly(tetrafluoroethylene) (PTFE) is a semi-crystalline polymer and the lifetime of ortho-positronium(o-Ps) is known to be able to be separated into two components due to annihilation in the crystal region and in the amorphous region. The melting process of PTFE was investigated using positron annihilation spectroscopy and X-ray diffraction. The results indicated that volume expansion with an increase of temperature is dominantly due to the expansion of the amorphous region and a Ps bubble is formed at melting in both regions. The o-Ps relating to the crystal region definitely remains on the surface of crystal at the time of annihilation. The production of lower energy electrons at melting was deduced by the analysis of the Doppler broadened annihilation photopeak, and the increase in the number of such electrons was found to have great influence on the formation of the o-Ps and annihilation processes of positron and o-Ps. (paper)

  6. Description of the heating and expansion process of a water drop enclosed in a hot melt

    International Nuclear Information System (INIS)

    Froehlich, G.; Berg, E. von.

    1985-11-01

    In the present study a simple model for the description of the heating- and expansion-process of a water drop enclosed in hot melt is developed. The model is valid between the first contact of melt and water up to the beginning of evaporation. A possible superheating by retardation of ebullition is disregarded. The balance equations for energy, mass and momentum as well as the equation of state are integrated over the radial space coordinate in both media using appropriate profiles of temperature, pressure and velocity. Thereby a system of coupled ordinary differential equations is formed for the variables of the model which are now time dependent only. The equations are solved numerically by means of a FORTRAN-program. The influence of parameters (melt-temperature, heat-transfer-coefficient between melt and water as well as drop radius) are studied. It is shown that always very rapidly a vapor-layer forms around the water drop, while the inner part of the drop did not yet 'notice' anything of the heating process. An approximation formula for the time-transfer-coefficients between melt and water. Due to this approximation, the time up to incipience of evaporation grows proportional to the drop radius, which means that in the frame of the present model even small droplets won't evaporate as a whole instantaneously. (orig.) [de

  7. Microstructure and associated properties of YBa2Cu3Ox superconductors prepared by melt-processing techniques

    International Nuclear Information System (INIS)

    Balachandran, U.; Zhong, W.; Youngdahl, C.A.; Poeppel, R.B.

    1993-03-01

    From the standpoint of applications, melt-processed bulk YBa 2 Cu 3 O x (YBCO) superconductors are of considerable interest. We have studied the microstructure and levitation force of melt-processed YBCO, YBCO plus Y 2 BaCuO 5 , and YBCO plus Pt samples. Large single crystalline samples, grown using a seeding technique, were also studied. The levitation force is highest in melt-processed samples made by the seeding technique. 6 figs, 24 refs

  8. Optimization of the caldasite processing conditions by alcaline melting

    International Nuclear Information System (INIS)

    Brown, A.E.P.

    1976-01-01

    A study has been done to recover economically the uranium and zirconium values of the ores at Pocos de Caldas Plateau in the state of Minas Gerais, Brazil. In a preliminar study, it was investigated the opening of the ore by alcaline fusion that were carried out in a temperature controlled furnace and the variables studied were the time, temperature and NaOH/ore ratio. The optimization procedure was based on the steepest Ascent Method developed by Box and Wilson, utilizing a complete 2 3 factorial design. The analysis of the data indicated the response optimum for the process in: time 1.52 +-0.1 hour; temperature 805 +-15degC; NaOH/ore ratio 1.7 ton/ton. Solubilizations higher than 97%ZrO 2 and recuperations nearly of 100%U 3 O 8 are obtained arouns this point [pt

  9. Thermal processing of diblock copolymer melts mimics metallurgy

    Science.gov (United States)

    Kim, Kyungtae; Schulze, Morgan W.; Arora, Akash; Lewis, Ronald M.; Hillmyer, Marc A.; Dorfman, Kevin D.; Bates, Frank S.

    2017-05-01

    Small-angle x-ray scattering experiments conducted with compositionally asymmetric low molar mass poly(isoprene)-b-poly(lactide) diblock copolymers reveal an extraordinary thermal history dependence. The development of distinct periodic crystalline or aperiodic quasicrystalline states depends on how specimens are cooled from the disordered state to temperatures below the order-disorder transition temperature. Whereas direct cooling leads to the formation of documented morphologies, rapidly quenched samples that are then heated from low temperature form the hexagonal C14 and cubic C15 Laves phases commonly found in metal alloys. Self-consistent mean-field theory calculations show that these, and other associated Frank-Kasper phases, have nearly degenerate free energies, suggesting that processing history drives the material into long-lived metastable states defined by self-assembled particles with discrete populations of volumes and polyhedral shapes.

  10. Mineral conversion and microstructure change in the melting process of Shenmu coal ash

    Energy Technology Data Exchange (ETDEWEB)

    Yang Jianguo; Deng Furong; Zhao Hong; Cen Kefa [Zhejiang University, Hangzhou (China). State Key Laboratory of Clean Energy Utilization

    2007-05-15

    China has rich reserves of Shenmu coal, which has the typical characteristic of low-melting-point ash. If used in the pulverized-coal boiler of a power plant, Shenmu coal would cause serious slagging. In order to solve the slagging problem of Shenmu coal, the melting mechanism of Shenmu coal ash was studied. One of the Shenmu coals - Wenjialiang coal - was selected for the study. Using thermogravimetry-differential scanning colorimetry (TG-DSC) methods, the change of the coal ash's physicochemistry with temperature was studied. The typical temperature points in the melting process were obtained. Ash samples of the different temperature points were prepared in a high-temperature furnace with parameters similar to those used in the TG-DSC test, and were then cooled quickly in water. Later, the ash samples were analyzed using X-ray diffraction (XRD) and scanning electron microscopy-energy dispersive X-ray analysis (SEM-EDX) methods in detail. Wenjialiang coal ash started to melt at 980{sup o}C. The ash was found to melt to a great extent at 1200{sup o}C and formed a multiform microstructure. At 1260{sup o}C, it was found to melt into a dense body with many pores, and formed a piece of vitreous body at 1340{sup o}C. Anorthite and gehlenite are the intermediate products that exist between 980 and 1340{sup o}C. They may be the main cause of the ash having low melting points, so that they could convert into a eutectic at low temperatures.

  11. YBCO bulk material processed in an oxygen controlled melt-growth process

    International Nuclear Information System (INIS)

    Giovannelli, F.; Monot-Laffez, I.

    2002-01-01

    YBCO pellets have been submitted to the top-seeding melt-textured growth process under a reduced oxygen atmosphere (1% O 2 in Ar). Ce and (Ce, Sn) doping have been investigated. In the Ce-doped sample, a fishtail has been observed when the thermal cycle maximal temperature of 1020 deg. C is used. However, the microstructure exhibits large Y211 particles under these processing conditions. When the maximal temperature is 1000 deg. C, the size of Y211 decreases and the critical current density (J c ) is enhanced. The effect observed under a field is a shoulder in the J c curve. The same effect is observed in the (Ce, Sn)-doped sample. The Ce-doped and (Ce, Sn)-doped samples exhibit J c under a self-field of 90 000 A cm -2 and 84 000 A cm -2 , respectively. Moreover, when the pre-sintering step is suppressed, the values of J c are improved and the samples present a J c of 100 000 A cm -2 under a self-field. (author)

  12. Vacuum Arc Melting Processes for Biomedical Ni-Ti Shape Memory Alloy

    OpenAIRE

    Tsai De-Chang; Chiang Chen-Hsueh

    2015-01-01

    This study primarily involved using a vacuum arc remelting (VAR) process to prepare a nitinol shape-memory alloy with distinct ratios of alloy components (nitinol: 54.5 wt% to 57 wt%). An advantage of using the VAR process is the adoption of a water-cooled copper crucible, which effectively prevents crucible pollution and impurity infiltration. Optimising the melting production process enables control of the alloy component and facilitates a uniformly mixed compound during subsequent processi...

  13. Rheology as a tool for evaluation of melt processability of innovative dosage forms

    DEFF Research Database (Denmark)

    Aho, Johanna Maaria; Boetker, Johan P; Baldursdottir, Stefania

    2015-01-01

    ) printing, will have an increasingly important role when designing products for flexible dosing, since dosage forms based on compacting of a given powder mixture do not enable manufacturing of optimal pharmaceutical products for personalized treatments. The melt processability of polymers and API...

  14. Future energy-efficient and low-emissions glass melting processes

    NARCIS (Netherlands)

    Beerkens, R.G.C.; Limpt, J.A.C. van; Lankhorst, A.M.; Santen, P.J. van

    2012-01-01

    All over the world, there is an increasing drive to develop new technologies or concepts for industrial glass melting furnaces, with the main aim to increase the energy efficiency, tabilize production and reduce emissions. The application of new process sensors, improved furnace design, intelligent

  15. Effects of nanoparticles on melting process with phase-change using the lattice Boltzmann method

    Directory of Open Access Journals (Sweden)

    Ahmed M. Ibrahem

    Full Text Available In this work, the problem of nanoparticles dispersion effects on coupled heat transfer and solid-liquid phase change has been studied. The lattice Boltzmann method (LBM enthalpy-based is employed. The collision model of lattice Bhatnagar-Gross-Krook (LBGK is used to solve the problem of 1D melting by conduction. On the other hand, we use the model of multi-distribution functions (MDF to calculate the density, the velocity and the temperature for the problem of 2D melting by free convection, associated with different boundary conditions. In these simulations, the volume fractions of copper nanoparticles (0–2% added to water-base fluid and Rayleigh numbers of 103–105. We use the Chapman-Enskog expansion to derive the governing macroscopic quantities from the mesoscopic lattice Boltzmann equation. The results obtained by these models have been compared to an analytical solution or other numerical methods. The effects of nanoparticles on conduction and natural convection during the melting process have been investigated. Moreover, the influences of nanoparticles on moving of the phase change front, the thermal conductivity and the latent heat of fusion are also studied. Keywords: Lattice Boltzmann method, Nanofluids, Conduction melting, Convection melting, BGK collision model

  16. Percolation blockage: A process that enables melt pond formation on first year Arctic sea ice

    Science.gov (United States)

    Polashenski, Chris; Golden, Kenneth M.; Perovich, Donald K.; Skyllingstad, Eric; Arnsten, Alexandra; Stwertka, Carolyn; Wright, Nicholas

    2017-01-01

    Melt pond formation atop Arctic sea ice is a primary control of shortwave energy balance in the Arctic Ocean. During late spring and summer, the ponds determine sea ice albedo and how much solar radiation is transmitted into the upper ocean through the sea ice. The initial formation of ponds requires that melt water be retained above sea level on the ice surface. Both theory and observations, however, show that first year sea ice is so highly porous prior to the formation of melt ponds that multiday retention of water above hydraulic equilibrium should not be possible. Here we present results of percolation experiments that identify and directly demonstrate a mechanism allowing melt pond formation. The infiltration of fresh water into the pore structure of sea ice is responsible for blocking percolation pathways with ice, sealing the ice against water percolation, and allowing water to pool above sea level. We demonstrate that this mechanism is dependent on fresh water availability, known to be predominantly from snowmelt, and ice temperature at melt onset. We argue that the blockage process has the potential to exert significant control over interannual variability in ice albedo. Finally, we suggest that incorporating the mechanism into models would enhance their physical realism. Full treatment would be complex. We provide a simple temperature threshold-based scheme that may be used to incorporate percolation blockage behavior into existing model frameworks.

  17. Induction skull melting facility: an advanced system for electromagnetic processing of metals and alloys

    International Nuclear Information System (INIS)

    Sugilal, G.; Agarwal, K.

    2017-01-01

    Induction Skull Melting (ISM) is an advanced technology for processing highly refractory and extremely reactive metals and their alloys to produce ultra-high purity products. In ISM, the metallic charge is melted in a water-cooled, copper crucible. The crucible is segmented so that the magnetic field can penetrate into the metallic charge to be melted. By virtue of the strong electromagnetic stirring, the ISM technology can also be used to homogenize alloys of metals, which are difficult to be combined uniformly in composition due to large difference in specific gravity. In view of various important applications in frontier areas of material research, development and production, Bhabha Atomic Research Centre developed the ISM technology indigenously

  18. A novel process for production of spherical PBT powders and their processing behavior during laser beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, Jochen, E-mail: jochen.schmidt@fau.de; Sachs, Marius; Fanselow, Stephanie; Wirth, Karl-Ernst; Peukert, Wolfgang [Friedrich-Alexander-Universität Erlangen-Nürnberg, Institute of Particle Technology, Cauerstr. 4, D-91058 Erlangen (Germany); Zhao, Meng; Wudy, Katrin; Drexler, Maximilian; Drummer, Dietmar [Friedrich-Alexander-Universität Erlangen-Nürnberg, Institute of Polymer Technology, Am Weichselgarten 9, D-91058 Erlangen (Germany)

    2016-03-09

    Additive manufacturing processes like laser beam melting of polymers are established for production of prototypes and individualized parts. The transfer to other areas of application and to serial production is currently hindered by the limited availability of polymer powders with good processability. Within this contribution a novel process route for the production of spherical polymer micron-sized particles of good flowability has been established and applied to produce polybutylene terephthalate (PBT) powders. Moreover, the applicability of the PBT powders in selective laser beam melting and the dependencies of process parameters on device properties will be outlined. First, polymer micro particles are produced by a novel wet grinding method. To improve the flowability the produced particles the particle shape is optimized by rounding in a heated downer reactor. A further improvement of flowability of the cohesive spherical PBT particles is realized by dry coating. An improvement of flowability by a factor of about 5 is achieved by subsequent rounding of the comminution product and dry-coating as proven by tensile strength measurements of the powders. The produced PBT powders were characterized with respect to their processability. Therefore thermal, rheological, optical and bulk properties were analyzed. Based on these investigations a range of processing parameters was derived. Parameter studies on thin layers, produced in a selective laser melting system, were conducted. Hence appropriate parameters for processing the PBT powders by laser beam melting, like building chamber temperature, scan speed and laser power have been identified.

  19. A novel process for production of spherical PBT powders and their processing behavior during laser beam melting

    International Nuclear Information System (INIS)

    Schmidt, Jochen; Sachs, Marius; Fanselow, Stephanie; Wirth, Karl-Ernst; Peukert, Wolfgang; Zhao, Meng; Wudy, Katrin; Drexler, Maximilian; Drummer, Dietmar

    2016-01-01

    Additive manufacturing processes like laser beam melting of polymers are established for production of prototypes and individualized parts. The transfer to other areas of application and to serial production is currently hindered by the limited availability of polymer powders with good processability. Within this contribution a novel process route for the production of spherical polymer micron-sized particles of good flowability has been established and applied to produce polybutylene terephthalate (PBT) powders. Moreover, the applicability of the PBT powders in selective laser beam melting and the dependencies of process parameters on device properties will be outlined. First, polymer micro particles are produced by a novel wet grinding method. To improve the flowability the produced particles the particle shape is optimized by rounding in a heated downer reactor. A further improvement of flowability of the cohesive spherical PBT particles is realized by dry coating. An improvement of flowability by a factor of about 5 is achieved by subsequent rounding of the comminution product and dry-coating as proven by tensile strength measurements of the powders. The produced PBT powders were characterized with respect to their processability. Therefore thermal, rheological, optical and bulk properties were analyzed. Based on these investigations a range of processing parameters was derived. Parameter studies on thin layers, produced in a selective laser melting system, were conducted. Hence appropriate parameters for processing the PBT powders by laser beam melting, like building chamber temperature, scan speed and laser power have been identified.

  20. High-density Bi-Pb-Sr-Ca-Cu-O superconductor prepared by rapid thermal melt processing

    Science.gov (United States)

    Moon, B. M.; Lalevic, B.; Kear, B. H.; McCandlish, L. E.; Safari, A.; Meskoob, M.

    1989-10-01

    A high quality, dense Bi-Pb-Sr-Ca-Cu-O superconductor has been successfully synthesized by rapid thermal melt processing. Conventionally sintered pellets were melted at 1200 °C, cooled rapidly, and then annealed. As-melted samples exhibited semiconductor behavior, which upon annealing became superconducting at 115 K [Tc(zero)=105 K]. A detailed study of various processing techniques has been carried out.

  1. Effect of Sorbitol Plasticizer on the Structure and Properties of Melt Processed Polyvinyl Alcohol Films.

    Science.gov (United States)

    Tian, Huafeng; Liu, Di; Yao, Yuanyuan; Ma, Songbai; Zhang, Xing; Xiang, Aimin

    2017-12-01

    Poly (vinyl alcohol) (PVA) possesses wide applications as food packaging materials, but is difficult to melt process for its strong inter/intra hydrogen bonding. In this work, flexible PVA films with different content of sorbitol plasticizers were prepared by melt processing with the assistance of water. And the influence of sorbitol plasticizer content on the crystallinity, optical transparency, water-retaining capability, mechanical properties, thermal stability and oxygen and water permeability were investigated. The results indicated that sorbitol dramatically improved the melt processing ability of PVA. Sorbitol could interact with PVA to form strong hydrogen bonding interactions, which would decrease the original hydrogen bonding of the matrix, resulting in the decrease of crystallinity degrees. The glass transition, melting and crystallization peak temperatures decreased with the increase of sorbitol. All the films exhibited fine optical transparency. The water retaining capability were improved with the increase of sorbitol. Especially, an increase in elongation at break and decrease in Young's modulus and tensile strength were observed indicating good plasticizing effect of sorbitol on PVA films. In addition, the PVA films prepared in this work exhibited fine barrier properties against oxygen and water, suggesting wide application potential as packaging materials. © 2017 Institute of Food Technologists®.

  2. Process parameters, orientation, and functional properties of melt-processed bulk Y-Ba-Cu-O superconductors

    International Nuclear Information System (INIS)

    Zakharchenko, I.V.; Terryll, K.M.; Rao, K.V.; Balachandran, U.

    1995-03-01

    This study compared the microstructure, texturing, and functional properties (critical currents) of YBa 2 Cu 3 O 7-x -based bulk pellets that were prepared by the quench-melt-growth-process (QMGP), melt-textured growth (MTG), and conventional solid-state reaction (SSR) approaches. Using two X-ray diffraction (XRD) methods, θ-2θ, and rocking curves, the authors found that the individual grains of two melt-processed pellets exhibited remarkable preferred orientational alignment (best rocking curve width = 3.2 degree). However, the direction of the preferred orientation among the grains was random. Among the three types of bulk materials studied, the QMGP sample was found to have the best J c values, ∼ 4,500 A/cm 2 at 77 K in a field of 2 kG, as determined from SQUID magnetic data

  3. Effect of expanded graphite and PEI-co-Silicon Rubber on the thermo mechanical, morphological as well as rheological properties of in situ composites based on poly (ether imide) and liquid crystalline polymer

    Energy Technology Data Exchange (ETDEWEB)

    Hatui, Goutam, E-mail: hatui.goutam@gmail.com; Malas, Asish, E-mail: malasasish@gmail.com; Bhattacharya, Pallab; Dhibar, Saptarshi, E-mail: saptaaus2007@gmail.com; Kundu, Mrinal Kanti, E-mail: kanti.mrinal19@gmail.com; Kumar Das, Chapal, E-mail: chapal12@yahoo.co.in

    2015-01-15

    Highlights: • PEI/LCP/ PEI-co-Silicon Rubber/EG and PEI/LCP/MWCNT nano composites are prepared by melt blending method. • The dispersions of acid modified expanded graphite were improved in presence of PEI-co-Silicon Rubber. • Thermal stability was found to be highest for PLGC composite. • Storage modulus and Young’s modulus showed an upward trend with incorporation of only EG and EG in presence of PEI-co-Silicon Rubber. • Among the nano composites PLGC has highest viscosity. - Abstract: Nanocomposites of polyether imide (PEI) and liquid crystalline polymer (LCP) with either MWCNT, Expanded Graphite (EG) or in combination of both EG and PEI-co-Silicon Rubber were prepared by melt blending process. The compatibility between the polymeric phases (PEI and LCP) was observed to be increased by the addition of PEI-co-Silicon Rubber while the only MWCNT added system (PLC) resulted in smaller LCP droplets. A continuous morphology was produced in presence of both PEI-co-Silicon Rubber and EG both added system (PLGR). This was due to the compatibilizing effect of PEI-co-Silicon Rubber. FTIR analysis revealed interaction between PEI and LCP in presence of PEI-co-Silicon Rubber. Remarkable increment of storage modulus was observed with the addition of EG and PEI-co-Silicon Rubber. Transmission Electron Microscope (TEM) analysis showed better dispersion of multiple graphene layers of EG in presence of PEI-co-Silicon Rubber compatibilized system. Tensile and Young’s modulus both were highest for EG/ PEI-co-Silicon Rubber added system. This is due to flexible compatibilizing effect of PEI-co-Silicon Rubber which delayed the detachment of LCP domain from the PEI matrix and thus detains the fracture.

  4. Effect of expanded graphite and PEI-co-Silicon Rubber on the thermo mechanical, morphological as well as rheological properties of in situ composites based on poly (ether imide) and liquid crystalline polymer

    International Nuclear Information System (INIS)

    Hatui, Goutam; Malas, Asish; Bhattacharya, Pallab; Dhibar, Saptarshi; Kundu, Mrinal Kanti; Kumar Das, Chapal

    2015-01-01

    Highlights: • PEI/LCP/ PEI-co-Silicon Rubber/EG and PEI/LCP/MWCNT nano composites are prepared by melt blending method. • The dispersions of acid modified expanded graphite were improved in presence of PEI-co-Silicon Rubber. • Thermal stability was found to be highest for PLGC composite. • Storage modulus and Young’s modulus showed an upward trend with incorporation of only EG and EG in presence of PEI-co-Silicon Rubber. • Among the nano composites PLGC has highest viscosity. - Abstract: Nanocomposites of polyether imide (PEI) and liquid crystalline polymer (LCP) with either MWCNT, Expanded Graphite (EG) or in combination of both EG and PEI-co-Silicon Rubber were prepared by melt blending process. The compatibility between the polymeric phases (PEI and LCP) was observed to be increased by the addition of PEI-co-Silicon Rubber while the only MWCNT added system (PLC) resulted in smaller LCP droplets. A continuous morphology was produced in presence of both PEI-co-Silicon Rubber and EG both added system (PLGR). This was due to the compatibilizing effect of PEI-co-Silicon Rubber. FTIR analysis revealed interaction between PEI and LCP in presence of PEI-co-Silicon Rubber. Remarkable increment of storage modulus was observed with the addition of EG and PEI-co-Silicon Rubber. Transmission Electron Microscope (TEM) analysis showed better dispersion of multiple graphene layers of EG in presence of PEI-co-Silicon Rubber compatibilized system. Tensile and Young’s modulus both were highest for EG/ PEI-co-Silicon Rubber added system. This is due to flexible compatibilizing effect of PEI-co-Silicon Rubber which delayed the detachment of LCP domain from the PEI matrix and thus detains the fracture

  5. Evaluating Acoustic Emission Signals as an in situ process monitoring technique for Selective Laser Melting (SLM)

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Karl A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Candy, Jim V. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Guss, Gabe [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Mathews, M. J. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2016-10-14

    In situ real-time monitoring of the Selective Laser Melting (SLM) process has significant implications for the AM community. The ability to adjust the SLM process parameters during a build (in real-time) can save time, money and eliminate expensive material waste. Having a feedback loop in the process would allow the system to potentially ‘fix’ problem regions before a next powder layer is added. In this study we have investigated acoustic emission (AE) phenomena generated during the SLM process, and evaluated the results in terms of a single process parameter, of an in situ process monitoring technique.

  6. Effect of the Compatibilizer Upon the Properties of Styrene-butadiene Rubber Organoclay Nanocomposites

    Directory of Open Access Journals (Sweden)

    M. Tavakoli

    2013-01-01

    Full Text Available Nanocomposite vulcunizates based on styrene-butadiene rubber (SBR, organoclay and a conventional sulfur curing system were prepared by melt blending process in an internal mixer. In order to study the effects of the type of interfacial compatibilizer on the properties of SBR and clay nanoparticles,three types of compatibilizers, maleic anhydride grafted ethylene-propylene diene rubber (EPDM-g-MAH, acrylonitrile-butadiene rubber (NBR and epoxidized natural rubber (ENR50 have been used. The nanocomposites have been compared together from view point of their curing behavior, rheological and mechanical properties. The developed microstructure and dynamics of the macromolecular chains in proximity of the clay nanolayers have been characterized using X-ray diffraction (XRD, scanning electron microscopy (SEM, and melt rheo-mechanical spectroscopy (RMS. Curing behavior of the prepared nanocomposites has been evaluated using a rubber curing rheometer. EPDM-g-MAH and ENR50 showed to enhance the interactions between SBR chains into clay tactoids much stronger than NBR as a compatibilizer. These were consistent with the dynamic mechanical thermal analysis (DMTA data as well as macroscale mechanical properties tested on the samples.

  7. Numerical analysis of the heating phase and densification mechanism in polymers selective laser melting process

    Science.gov (United States)

    Mokrane, Aoulaiche; Boutaous, M'hamed; Xin, Shihe

    2018-05-01

    The aim of this work is to address a modeling of the SLS process at the scale of the part in PA12 polymer powder bed. The powder bed is considered as a continuous medium with homogenized properties, meanwhile understanding multiple physical phenomena occurring during the process and studying the influence of process parameters on the quality of final product. A thermal model, based on enthalpy approach, will be presented with details on the multiphysical couplings that allow the thermal history: laser absorption, melting, coalescence, densification, volume shrinkage and on numerical implementation using FV method. The simulations were carried out in 3D with an in-house developed FORTRAN code. After validation of the model with comparison to results from literature, a parametric analysis will be proposed. Some original results as densification process and the thermal history with the evolution of the material, from the granular solid state to homogeneous melted state will be discussed with regards to the involved physical phenomena.

  8. In-can melting process and equipment development from 1974 to 1978

    International Nuclear Information System (INIS)

    Blair, H.T.

    1979-08-01

    Both the defense HLLW stores in tanks presently and the HLLW from proposed reprocessing of commercial LWR fuel can be vitrified as borosilicate glass in containers made of 300-series stainless steel by the ICM (in-can melting) process. Melting rates of 50 kg/h in 12-in.-dia cans and 117 kg/h in 28-in.-dia cans can be achieved in the ICM by using the rising-level charging method and internal heat-transfer plate assemblies in the cans. The ICM process can be monitored and remotely controlled without the aid of instrumentation attached to the waste can. The ICM process is compatible with both heated-wall spray calciners and fluidized-bed calciners. The ICM process causes residual tensile stresses as high as the yield strength in vitrified product containers made of 300-series stainless steel. Spall due to oxidation of the exterior of the can during an ICM process can be prevented by using an inert cover gas, by putting a protective coating on the can surface, or by using an oxidation-resistant alloy. Processing problems are minimized and product quality is improved when the complete can is located inside the furnace chamber by setting it on the hearth. A maximum of 24 kW and an average of 15 kW is required per 15-in.-high furnace zone to melt waste borosilicate glass at a rate of 117 kg/h in a 28-in.-dia ICM

  9. Polymorphic Transformation of Indomethacin during Hot Melt Extrusion Granulation: Process and Dissolution Control.

    Science.gov (United States)

    Xu, Ting; Nahar, Kajalajit; Dave, Rutesh; Bates, Simon; Morris, Kenneth

    2018-05-10

    To study and elucidate the effect of the intensity and duration of processing stresses on the possible solid-state changes during a hot melt extrusion granulation process. Blends of α-indomethacin and PEG 3350 (w/w 4:1) were granulated using various screw sizes/designs on the melt extruder under different temperature regimes. Differential Scanning Calorimetry and X-ray Powder Diffraction were employed for characterization. The dissolution behavior of the pure polymorphs and the resulting granules was determined using in-situ fiber optic UV testing system. An XRPD quantitation method using Excel full pattern fitting was developed to determine the concentration of each constituent (amorphous, α and γ indomethacin and PEG) in samples collected from each functioning zone and in granules. Analysis of in-process samples and granules revealed that higher temperature (≥130°C) and shear stress accelerated the process induced phase transitions from amorphous and/or the α form to γ indomethacin during heating stage. However, rapid cooling resulted in an increased percentage of the α form allowing isolation of the meta-stable form. By determining the conditions that either prevent or facilitate process induced transformations of IMC polymorphs during melt granulation, a design space was developed to control the polymorph present in the resulting granules. This represents the conditions necessary to balance the thermodynamic relationships between the polymorphs of the IMC system and the kinetics of the possible transformations as a function of the processing stresses.

  10. Comparison of corrosion behaviour of friction stir processed and laser melted AA 2219 aluminium alloy

    International Nuclear Information System (INIS)

    Surekha, K.; Murty, B.S.; Prasad Rao, K.

    2011-01-01

    Highlights: → Poor corrosion resistance of AA 2219 can be improved by surface treatments. → FSP and LM leads to dissolution of second phase particles. → No literature available on comparison of corrosion behaviour after FSP and LM. → The study implies FSP is as good as LM in improving the corrosion resistance of AA 2219. -- Abstract: Dissolution of second phase particles (CuAl 2 ) present in AA 2219 aluminium improves the corrosion resistance of the alloy. Two surface treatment techniques, viz., solid state friction stir processing and fusion based laser melting lead to the reduction in CuAl 2 content and the effect of these processes on the corrosion behaviour of the alloy is compared in this study. Potentiodynamic polarization and electrochemical impedance spectroscopy tests were carried out to compare corrosion behaviour. The corrosion resistance achieved by friction stir processing is comparable to that obtained by the laser melting technique.

  11. Challenges in Laser Sintering of Melt-Processable Thermoset Imide Resin

    Science.gov (United States)

    Chuang, Kathy C.; Gornet, Timothy; Koerner, Hilmar

    2016-01-01

    Polymer Laser Sintering (LS) is an additive manufacturing technique that builds 3D models layer by layer using a laser to selectively melt cross sections in powdered polymeric materials, following sequential slices of the CAD model. LS generally uses thermoplastic polymeric powders, such as polyamides (i.e. Nylon), and the resultant 3D objects are often weaker in their strength compared to traditionally processed materials, due to the lack of polymer inter-chain connection in the z-direction. The objective of this project is to investigate the possibility of printing a melt-processable RTM370 imide resin powder terminated with reactive phenylethynyl groups by LS, followed by a postcure in order to promote additional crosslinking to achieve higher temperature (250-300 C) capability. A preliminary study to build tensile specimens by LS and the corresponding DSC and rheology study of RTM370 during LS process is presented.

  12. Investigation of melt agglomeration process with a hydrophobic binder in combination with sucrose stearate.

    Science.gov (United States)

    Heng, Paul Wan Sia; Wong, Tin Wui; Cheong, Wai See

    2003-08-01

    The melt agglomeration process of lactose powder with hydrogenated cottonseed oil (HCO) as the hydrophobic meltable binder was investigated by studying the physicochemical properties of molten HCO modified by sucrose stearates S170, S770 and S1570. The size, size distribution, micromeritic and adhesion properties of agglomerates as well as surface tension, contact angle, viscosity and specific volume of molten HCO, with and without sucrose stearates, were examined. The viscosity, specific volume and surface tension of molten HCO were found to be modified to varying extents by sucrose stearates which are available in different HLB values and melt properties. The growth of melt agglomerates was promoted predominantly by an increase in viscosity, an increase in specific volume or a decrease in surface tension of the molten binding liquid. The agglomerate growth propensity was higher with an increase in inter-particulate binding strength, agglomerate surface wetness and extent of agglomerate consolidation which enhanced the liquid migration from agglomerate core to periphery leading to an increased surface plasticity for coalescence. The inclusion of high concentrations of completely meltable sucrose stearate S170 greatly induced the growth of agglomerates through increased specific volume and viscosity of the molten binding liquid. On the other hand, the inclusion of incompletely meltable sucrose stearates S770 and S1570 promoted the agglomeration mainly via the reduction in surface tension of the molten binding liquid with declining agglomerate growth propensity at high sucrose stearate concentrations. In addition to being an agglomeration modifier, sucrose stearate demonstrated anti-adherent property in melt agglomeration process. The properties of molten HCO and melt agglomerates were dependent on the type and concentration of sucrose stearate added.

  13. In-depth proteome analysis of the rubber particle of Hevea brasiliensis (para rubber tree).

    Science.gov (United States)

    Dai, Longjun; Kang, Guijuan; Li, Yu; Nie, Zhiyi; Duan, Cuifang; Zeng, Rizhong

    2013-05-01

    The rubber particle is a special organelle in which natural rubber is synthesised and stored in the laticifers of Hevea brasiliensis. To better understand the biological functions of rubber particles and to identify the candidate rubber biosynthesis-related proteins, a comprehensive proteome analysis was performed on H. brasiliensis rubber particles using shotgun tandem mass spectrometry profiling approaches-resulting in a thorough report on the rubber particle proteins. A total of 186 rubber particle proteins were identified, with a range in relative molecular mass of 3.9-194.2 kDa and in isoelectric point values of 4.0-11.2. The rubber particle proteins were analysed for gene ontology and could be categorised into eight major groups according to their functions: including rubber biosynthesis, stress- or defence-related responses, protein processing and folding, signal transduction and cellular transport. In addition to well-known rubber biosynthesis-related proteins such as rubber elongation factor (REF), small rubber particle protein (SRPP) and cis-prenyl transferase (CPT), many proteins were firstly identified to be on the rubber particles, including cyclophilin, phospholipase D, cytochrome P450, small GTP-binding protein, clathrin, eukaryotic translation initiation factor, annexin, ABC transporter, translationally controlled tumour protein, ubiquitin-conjugating enzymes, and several homologues of REF, SRPP and CPT. A procedure of multiple reaction monitoring was established for further protein validation. This comprehensive proteome data of rubber particles would facilitate investigation into molecular mechanisms of biogenesis, self-homeostasis and rubber biosynthesis of the rubber particle, and might serve as valuable biomarkers in molecular breeding studies of H. brasiliensis and other alternative rubber-producing species.

  14. Melt-spin processing of YBa2Cu3O7-x

    International Nuclear Information System (INIS)

    Folkerts, T.J.; Kramer, M.J.; McCallum, R.W.; Iowa State Univ. of Science and Technology, Ames, IA

    1991-01-01

    We introduce a novel containerless melt-spin processing technique for YBa 2 Cu 3 O 7-x using prereacted oxide powders which are rapidly melted and subsequentially quenched in a controlled atmosphere. This results in flakes with typical dimensions of 3000x150x15 μm 3 . Powder XRD indicates that all samples contain Y 2 O 3 , but that the Ba--Cu--O phases present depend on the processing parameters. SEM and TEM studies show these phases are finely dispersed: the typical grain size for Y 2 O 3 is 1--2 μm, and for the Ba--Cu--O phases it is <0.5 μm

  15. Microstructure within domains of melt-processed YBa2Cu3O7-x superconductors

    International Nuclear Information System (INIS)

    Alexander, K.B.; Goyal, A.; Kroeger, D.M.; Selvamanickam, V.; Salama, K.

    1992-01-01

    The microstructure within single domains of melt-processed YBa 2 Cu 3 O 7-x (1:2:3) material has been examined. Rather than composing a ''brick-wall'' structure, the stacked, parallel platelets within the domains are actually portions of a single crystal. A growth mechanism is proposed that is consistent with the observed microstructural features. The anisotropic nature of the growth of 1:2:3 results in gaps separating the platelets. The gaps, however, terminate within domains, resulting in interconnected single-crystalline material. The absence of weak-link behavior for current flow along the c axis and the high critical-current densities observed within domains of melt-processed 1:2:3 material are readily explained by the fact that current flow is solely through single-crystalline material

  16. Effect Of Turbulence Modelling In Numerical Analysis Of Melting Process In An Induction Furnace

    Directory of Open Access Journals (Sweden)

    Buliński P.

    2015-09-01

    Full Text Available In this paper, the velocity field and turbulence effects that occur inside a crucible of a typical induction furnace were investigated. In the first part of this work, a free surface shape of the liquid metal was measured in a ceramic crucible. Then a numerical model of aluminium melting process was developed. It took into account coupling of electromagnetic and thermofluid fields that was performed using commercial codes. In the next step, the sensitivity analysis of turbulence modelling in the liquid domain was performed. The obtained numerical results were compared with the measurement data. The performed analysis can be treated as a preliminary approach for more complex mathematical modelling for the melting process optimisation in crucible induction furnaces of different types.

  17. Degradation of l-polylactide during melt processing with layered double hydroxides

    DEFF Research Database (Denmark)

    Gerds, Nathalie; Katiyar, Vimal; Koch, Christian Bender

    2012-01-01

    PLA was melt compounded in small-scale batches with two forms of laurate-modified magnesium–aluminum layered double hydroxide (Mg-Al-LDH-C12), the corresponding carbonate form (Mg-Al-LDH-CO3) and a series of other additives. Various methods were then adopted to characterize the resulting compounds...... in an effort to gain greater insights into PLA degradation during melt processing. PLA molecular weight reduction was found to vary according to the type of LDH additive. It is considered that the degree of particle dispersion and LDH exfoliation, and hence the accessibility of the hydroxide layer surfaces...... and catalytically active Mg site centers are causative factors for PLA degradation. Interestingly, the release of water under the processing conditions was found to have a rather small effect on the PLA degradation. Low loadings of sodium laurate also caused PLA degradation indicating that carboxylate chain ends...

  18. Processing of a metastable titanium alloy (Ti-5553 by selective laser melting

    Directory of Open Access Journals (Sweden)

    C. Zopp

    2017-09-01

    Material densities above 99.93% were achieved by optimisation of energy input during selective laser melting process. However, the use of reference fraction (10–63 μm allowed the highest material density. Regarding to surface quality, an impact of coarse grain (53–63 μm was identified and an optimised grain size distribution derived. An optimum averaged surface roughness could be calculated, using a grain size between 25–32 μm.

  19. Modeling and Experimental Validation of the Electron Beam Selective Melting Process

    Directory of Open Access Journals (Sweden)

    Wentao Yan

    2017-10-01

    Full Text Available Electron beam selective melting (EBSM is a promising additive manufacturing (AM technology. The EBSM process consists of three major procedures: ① spreading a powder layer, ② preheating to slightly sinter the powder, and ③ selectively melting the powder bed. The highly transient multi-physics phenomena involved in these procedures pose a significant challenge for in situ experimental observation and measurement. To advance the understanding of the physical mechanisms in each procedure, we leverage high-fidelity modeling and post-process experiments. The models resemble the actual fabrication procedures, including ① a powder-spreading model using the discrete element method (DEM, ② a phase field (PF model of powder sintering (solid-state sintering, and ③ a powder-melting (liquid-state sintering model using the finite volume method (FVM. Comprehensive insights into all the major procedures are provided, which have rarely been reported. Preliminary simulation results (including powder particle packing within the powder bed, sintering neck formation between particles, and single-track defects agree qualitatively with experiments, demonstrating the ability to understand the mechanisms and to guide the design and optimization of the experimental setup and manufacturing process.

  20. Tracking the course of the manufacturing process in selective laser melting

    Science.gov (United States)

    Thombansen, U.; Gatej, A.; Pereira, M.

    2014-02-01

    An innovative optical train for a selective laser melting based manufacturing system (SLM) has been designed under the objective to track the course of the SLM process. In this, the thermal emission from the melt pool and the geometric properties of the interaction zone are addressed by applying a pyrometer and a camera system respectively. The optical system is designed such that all three radiations from processing laser, thermal emission and camera image are coupled coaxially and that they propagate on the same optical axis. As standard f-theta lenses for high power applications inevitably lead to aberrations and divergent optical axes for increasing deflection angles in combination with multiple wavelengths, a pre-focus system is used to implement a focusing unit which shapes the beam prior to passing the scanner. The sensor system records synchronously the current position of the laser beam, the current emission from the melt pool and an image of the interaction zone. Acquired data of the thermal emission is being visualized after processing which allows an instant evaluation of the course of the process at any position of each layer. As such, it provides a fully detailed history of the product This basic work realizes a first step towards self-optimization of the manufacturing process by providing information about quality relevant events during manufacture. The deviation from the planned course of the manufacturing process to the actual course of the manufacturing process can be used to adapt the manufacturing strategy from one layer to the next. In the current state, the system can be used to facilitate the setup of the manufacturing system as it allows identification of false machine settings without having to analyze the work piece.

  1. Laser post-processing of Inconel 625 made by selective laser melting

    Science.gov (United States)

    Witkin, David; Helvajian, Henry; Steffeney, Lee; Hansen, William

    2016-04-01

    The effect of laser remelting of surfaces of as-built Selective Laser Melted (SLM) Inconel 625 was evaluated for its potential to improve the surface roughness of SLM parts. Many alloys made by SLM have properties similar to their wrought counterparts, but surface roughness of SLM-made parts is much higher than found in standard machine shop operations. This has implications for mechanical properties of SLM materials, such as a large debit in fatigue properties, and in applications of SLM, where surface roughness can alter fluid flow characteristics. Because complexity and netshape fabrication are fundamental advantages of Additive Manufacturing (AM), post-processing by mechanical means to reduce surface roughness detracts from the potential utility of AM. Use of a laser to improve surface roughness by targeted remelting or annealing offers the possibility of in-situ surface polishing of AM surfaces- the same laser used to melt the powder could be amplitude modulated to smooth the part during the build. The effects of remelting the surfaces of SLM Inconel 625 were demonstrated using a CW fiber laser (IPG: 1064 nm, 2-50 W) that is amplitude modulated with a pulse profile to induce remelting without spallation or ablation. The process achieved uniform depth of melting and improved surface roughness. The results show that with an appropriate pulse profile that meters the heat-load, surface features such as partially sintered powder particles and surface connected porosity can be mitigated via a secondary remelting/annealing event.

  2. Study of Reactive Melt Processing Behavior of Externally Plasticized Cellulose Acetate in Presence of Isocyanate

    Directory of Open Access Journals (Sweden)

    Rafael Erdmann

    2014-12-01

    Full Text Available Two types of externally plasticized cellulose acetate (CA were chemically modified using 4,4'-methylene diphenyl diisocyanate (MDI as crosslinking agent. Crosslinking was performed in the molten state by means of melt mixing in an internal mixer. The viscoelastic properties of the non-crosslinked, externally plasticized CA show typical temperature dependence, similar to conventional thermoplastics. A strong increase in storage modulus is observed with increasing crosslink density indicating that the crosslinked compounds exhibit predominately elastic response. The complex viscosity also increases considerably with increasing crosslink density and does not reach the typical Newtonian plateau at low radial frequencies any more. The viscoelastic properties correlate well with the data recorded online during reactive melt processing in the internal mixer. In comparison to the non-crosslinked CA, the crosslinked compounds show higher glass transition temperature, higher VICAT softening temperatures, improved thermal stability and lower plasticizer evaporation at evaluated temperatures.

  3. Microstructure and transport current characterization of YBa2Cu3O7-x thick films prepared by modified solid-liquid melt growth and powder melt process routes

    International Nuclear Information System (INIS)

    Langhorn, J.; McGinn, P.J.

    1999-01-01

    From the characterization of superconducting YBa 2 Cu 3 O 7-x (YBCO) thick films processed by melt texturing on yttria-stabilized zirconia substrates from YBCO precursors it is clear that the properties are highly dependent on the precursor powder. Increased YBCO grain sizes have been induced in thick films processed from by modified solid-liquid melt growth (SLMG) and powder melt (PMP) processes with respect to those processed from pre-reacted YBCO materials. The SLMG and PMP routes utilize precursors consisting of BaCuO 2 -CuO flux material mixed with Y 2 O 3 and Y 2 BaCuO 5 respectively. Cross-sectional analysis of films textured by these routes shows a decreased Y 2 BaCuO 5 size and an increased homogeneity within the matrix with respect to films processed from YBCO powder. Such microstructural improvements lead to an improvement of both the flux pinning and current-carrying characteristics of the processed YBCO films. (author)

  4. X-ray and DSC studies on the melt-recrystallization process of poly(butylene naphthalate)

    International Nuclear Information System (INIS)

    Yasuniwa, Munehisa; Tsubakihara, Shinsuke; Fujioka, Takashi

    2003-01-01

    Melt-recrystallization in the heating process of poly(butylene naphthalate) (PBN) was studied with X-ray analysis and differential scanning calorimetry (DSC). DSC melting curve of an isothermally crystallized sample showed double endothermic peaks. With increasing the temperature, wide-angle X-ray diffraction (WAXD) patterns of the sample were obtained successively. Crystal structure did not change during the double melting process. The X-ray diffraction intensity decreased gradually in the temperature region up to about 200 deg. C, and then increased distinctly before steep decrease due to the final melting. This increase is interpreted as a proof of recrystallization. The temperature derivative curve of the diffraction intensity was similar to the DSC melting curve

  5. Effects of Nanoparticles on Melting Process with Phase-Change Using the Lattice Boltzmann Method

    KAUST Repository

    Ibrahem, Ahmed M.

    2017-05-04

    In this work, the problem of nanoparticles dispersion effects on coupled heat transfer and solid-liquid phase change has been studied. The lattice Boltzmann method (LBM) enthalpy-based is employed. The collision model of lattice Bhatangar-Gross-Krook (LBGK) is used to solve the problem of 1D melting by conduction. On the other hand, we use the model of multi-distribution functions (MDF) to calculate the density, the velocity and the temperature for the problem of 2D melting by free convection, associated with different boundary conditions. In these simulations, the volume fractions of copper nanoparticles (0-2%) added to water-base fluid and Rayleigh numbers of 103to105. We use the Chapman-Enskog expansion to derive the governing macroscopic quantities from the mesoscopic lattice Boltzmann equation. The results obtained by these models have been compared to an analytical solution or other numerical methods. The effects of nanoparticles on conduction and natural convection during the melting process have been investigated. Moreover, the influences of nanoparticles on moving of the phase change front, the thermal conductivity and the latent heat of fusion are also studied.

  6. Aging Behaviour and Mechanical Performance of 18-Ni 300 Steel Processed by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Riccardo Casati

    2016-09-01

    Full Text Available An 18-Ni 300 grade maraging steel was processed by selective laser melting and an investigation was carried out on microstructural and mechanical behaviour as a function of aging condition. Owing to the rapid cooling rate, the as-built alloy featured a full potential for precipitate strengthening, without the need of a solution treatment prior to aging. The amount of reversed austenite found in the microstructure increased after aging and revealed to depend on aging temperature and time. Similarly to the corresponding wrought counterpart, also in the selective laser-melted 18-Ni 300 alloy, aging promoted a dramatic increase in strength with respect to the as-built condition and a drop in tensile ductility. No systematic changes were found in tensile properties as a function of measured amount of austenite. It is proposed that the submicrometric structure and the phase distribution inherited by the rapid solidification condition brought by selective laser melting are such that changes in tensile strength and ductility are mainly governed by the effects brought by the strengthening precipitates, whereas the concurrent reversion of the γ-Fe phase in different amounts seems to play a minor role.

  7. Process simulation and techno economic analysis of renewable diesel production via catalytic decarboxylation of rubber seed oil - A case study in Malaysia.

    Science.gov (United States)

    Cheah, Kin Wai; Yusup, Suzana; Gurdeep Singh, Haswin Kaur; Uemura, Yoshimitsu; Lam, Hon Loong

    2017-12-01

    This work describes the economic feasibility of hydroprocessed diesel fuel production via catalytic decarboxylation of rubber seed oil in Malaysia. A comprehensive techno-economic assessment is developed using Aspen HYSYS V8.0 software for process modelling and economic cost estimates. The profitability profile and minimum fuels selling price of this synthetic fuels production using rubber seed oil as biomass feedstock are assessed under a set of assumptions for what can be plausibly be achieved in 10-years framework. In this study, renewable diesel processing facility is modelled to be capable of processing 65,000 L of inedible oil per day and producing a total of 20 million litre of renewable diesel product per annual with assumed annual operational days of 347. With the forecasted renewable diesel retail price of 3.64 RM per kg, the pioneering renewable diesel project investment offers an assuring return of investment of 12.1% and net return as high as 1.35 million RM. Sensitivity analysis conducted showed that renewable diesel production cost is most sensitive to rubber seed oil price and hydrogen gas price, reflecting on the relative importance of feedstock prices in the overall profitability profile. Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. Aspects of Degradability and Aging of Natural Rubber Latex Films Obtained by Induced Ionizing Radiation Processes of Latex Vulcanization

    International Nuclear Information System (INIS)

    Parra, D. F.

    2006-01-01

    This study refers to the degradability of NRLF, natural rubber latex films, obtained by ionizing radiation. Three types of NRLF were prepared: irradiated latex, irradiated latex with about 1% of soy lecithin and sulfur-vulcanized latex, by cold vulcanization process. The films were buried in vases of two different kinds of soil: common soil and common soil with earthworm humus. Fast aging tests in laboratory with exposition to ultraviolet rays were done in irradiated latex films and irradiated latex films with soy lecithin. The results obtained after ten months of tests with buried films agree with the results of the fast aging tests, showing singularities of each type of soil and each kind of latex process. It also shows how weather inclemency can induce the films degradation process. The sulfur-vulcanized films were weakly degraded when buried. The films with lecithin and buried in vase with only common soil showed the biggest mass loss, but the films with lecithin buried in vases with common earthworm humus and soil increased their weigh and dimensions due to fungi formation. The irradiated latex films are more degradable then the sulfur-vulcanized films. The irradiated latex film, unlike the sulfur vulcanized film, showed high fungi colonization when buried. We conclude that the irradiated latex films are more easily biodegradable than the sulfur vulcanized latex films. The biodegradability increases with the addition of small amounts of soy lecithin (∼1%). The mechanical resistance of the buried films decreased related to the non-buried ones, proving that the outdoor aging in soil and the presence of fungi in the films can modify the mechanical properties of the irradiated latex owing to the biodegradation

  9. 230Th-238U disequilibrium and the melting processes beneath ridge axes

    International Nuclear Information System (INIS)

    McKenzie, D.

    1985-01-01

    The activity ratio ( 230 Th/ 238 U) is calculated for a simple model of melting, for which the melt fraction in chemical and radioactive equilibrium with the solid residium remains constant as melting proceeds. The activity ratio in the melt is only significantly different from unity if the melting is slow compared with the half-life of 230 Th and if the melt fraction present at any time does not exceed a few percent. The observation that ( 230 Th/ 238 U) is about 1.25 for many ocean ridge basalts is therefore most easily explained if the melt fraction in the source region is less than 2% and if the melting occurs in a broad region more than 100 km wide beneath the ridge axis. These results are compatible with other geophysical observations. Measurements of ( 226 Ra/ 238 U) might provide useful constraints on the time required to reach chemical equilibrium between the melt and the matrix. (orig.)

  10. Melt-processable, radiation cross-linkable E--CTFE copolymer compositions

    International Nuclear Information System (INIS)

    Robertson, A.B.; Schaffhauser, R.J.

    1976-01-01

    Melt-processable, radiation cross-linkable ethylene/chlorotrifluoroethylene copolymer compositions are provided which contain about 0.1 to 5 percent by weight of the copolymer of a radiation cross-linking promoter, about 0.01 to 5 percent by weight of an anti-oxidant and about 0.1 to 30 precent by weight of an acid scavenger. Such compositions do not give off odors when irradiated to cross-link the copolymer and do not develop bubbles after irradiation. 15 claims, no drawings

  11. Heat transfer and solidification processes of alloy melt with undercooling: I. Experimental results

    International Nuclear Information System (INIS)

    Yoshioka, Hideaki; Tada, Yukio; Kunimine, Kanji; Furuichi, Taira; Hayashi, Yujiro

    2006-01-01

    The solidification process of Pb-Sn and Bi-Sn alloy melts is discussed to obtain a basic understanding of the essential phenomena of solidification with undercooling. First, from macroscopic observations, it is shown that the solidification process consists of the following three stages: (1) free growth with recalescence dissipation of thermal undercooling (2) expansion of crystals with the relaxation of constitutional undercooling or with the recovering process of interrupted quasi-steady heat conduction, and (3) equilibrium solidification. The specific features of free growth under non-uniform undercooling are also shown by comparison with the Lipton, Glicksman, and Kurz model. Next, from microscopic observations, the distribution of the solute concentration and the change of crystal morphology in the solidified materials were investigated quantitatively using scanning electron microscopy and energy-dispersive spectroscopy. Finally, the solidification path during the above three fundamental processes is dynamically represented on phase diagrams

  12. Numerical simulation of complex part manufactured by selective laser melting process

    Science.gov (United States)

    Van Belle, Laurent

    2017-10-01

    Selective Laser Melting (SLM) process belonging to the family of the Additive Manufacturing (AM) technologies, enable to build parts layer by layer, from metallic powder and a CAD model. Physical phenomena that occur in the process have the same issues as conventional welding. Thermal gradients generate significant residual stresses and distortions in the parts. Moreover, the large and complex parts to manufacturing, accentuate the undesirable effects. Therefore, it is essential for manufacturers to offer a better understanding of the process and to ensure production reliability of parts with high added value. This paper focuses on the simulation of manufacturing turbine by SLM process in order to calculate residual stresses and distortions. Numerical results will be presented.

  13. Energy Saving Melting and Revert Reduction Technology: Innovative Semi-Solid Metal (SSM) Processing

    Energy Technology Data Exchange (ETDEWEB)

    Diran Apelian

    2012-08-15

    Semi-solid metal (SSM) processing has emerged as an attractive method for near-net-shape manufacturing due to the distinct advantages it holds over conventional near-net-shape forming technologies. These advantages include lower cycle time, increased die life, reduced porosity, reduced solidification shrinkage, improved mechanical properties, etc. SSM processing techniques can not only produce the complex dimensional details (e.g. thin-walled sections) associated with conventional high-pressure die castings, but also can produce high integrity castings currently attainable only with squeeze and low-pressure permanent mold casting processes. There are two primary semi-solid processing routes, (a) thixocasting and (b) rheocasting. In the thixocasting route, one starts from a non-dendritic solid precursor material that is specially prepared by a primary aluminum manufacturer, using continuous casting methods. Upon reheating this material into the mushy (a.k.a. "two-phase") zone, a thixotropic slurry is formed, which becomes the feed for the casting operation. In the rheocasting route (a.k.a. "slurry-on-demand" or "SoD"), one starts from the liquid state, and the thixotropic slurry is formed directly from the melt via careful thermal management of the system; the slurry is subsequently fed into the die cavity. Of these two routes, rheocasting is favored in that there is no premium added to the billet cost, and the scrap recycling issues are alleviated. The CRP (Trade Marked) is a process where the molten metal flows through a reactor prior to casting. The role of the reactor is to ensure that copious nucleation takes place and that the nuclei are well distributed throughout the system prior to entering the casting cavity. The CRP (Trade Marked) has been successfully applied in hyper-eutectic Al-Si alloys (i.e., 390 alloy) where two liquids of equal or different compositions and temperatures are mixed in the reactor and creating a SSM slurry. The process has been mostly

  14. Flux motion and anisotropy in melt-processed YBa2Cu3O7-δ

    International Nuclear Information System (INIS)

    Koblischka, M.R.; Schuster, Th.; Kuhn, H.; Gluecker, M.; Dalen, A.J.J. van; Griessen, R.; Kronmueller, H.

    1993-01-01

    The melt-processing of YBa 2 Cu 3 O 7-δ - and Bi 2 Sr 2 CaCu 2 O 8+δ -samples offers a promising way to achieve high critical current densities also in bulk materials. This is of main interest for strong current applications of high-T c superconductors. Interesting basic features can also be studied using melt-processed samples, from which good quality crystals can be cut out. For example, such samples make it possible to do measurements in various angular positions without drastically changing the demagnetizing factors along the main crystallographic axes. Usually, most measurements studying the influence of intrinsic pinning have been carried out on thin films (1). To observe flux distributions in superconductors, we use the High Resolution Faraday (HRF) technique. This enables one to local observations of flux distributions, combining a high spatial resolution (∼0.8 μm) with the unique possibility to observe dynamic processes in the flux distribution such as flux motion due to flux creep (2,3). Additionally, torque measurements up to 7 T in the temperature range 10 - 77 K have been carried out on the identical sample for a comparison of the local HRF data with integral critcal current torque data. (orig.)

  15. A contribution to the electron-beam surface-melting process of metallic materials. Numerical simulation and experimental verification

    International Nuclear Information System (INIS)

    Bruckner, A.

    1996-08-01

    For the optimization of the surface melting process it is necessary to make many different experiments. Therefore, the simulation of the surface melting process becomes a major role for the optimization. Most of the simulations, developed for the laser surface melting process, are not usable for the electron-beam surface melting process, because of the different energy input and the possibility of high frequent movement of the electron-beam. In this thesis, a calculation model for electron-beam surface melting is presented. For this numerical simulation a variable volume source is used, which moves in axial direction with the same velocity as the vapor cavity into the material. With this calculation model also the high frequent movement of the electron-beam may be taken into account. The electron-beam diameter is measured with a method of drilling holes with short electron-beam pulses in thin foils. The diameter of the holes depends on the pulse length and reaches a maximal value, which is used for the diameter of the volume source in the calculation. The crack-formation, seen in many treated surfaces, is examined with the Acoustic-Emission Testing. The possibilities of the electron-beam surface melting process are shown with some experiments for different requirements of the treated surfaces, like increasing the hardness, reducing the porosity of a sintered material and the alloying of tin in an aluminium-silicon surface. (author)

  16. Constructing better roads with asphalt rubber

    Directory of Open Access Journals (Sweden)

    Pais Jorge C.

    2015-12-01

    Full Text Available Brazilians mixtures containing asphalt rubber were evaluated by mechanical laboratory tests. A conventional mixture with asphalt CAP-50/70 was produced as a mixture control. With the aim of compare the Brazilians mixtures performance, a Portuguese asphalt rubber mixture was tested as well. The testing set involved the determination of the mechanical properties, fatigue and permanent deformation, of asphalt rubber produced by wet process through two different systems: continuous blend and terminal blend. The asphalt rubber morphology was evaluated in order to determine the compatibility of the systems. The asphalt rubber mixtures exhibit good resistance to permanent deformation and prolonged fatigue life in relation to mixture control. Therefore it is concluded that the application of asphalt rubber alters the characteristics of asphalt mixture in a very beneficial way.

  17. Effect of Recycled Rubber Particles and Silica on Tensile and Tear Properties of Natural Rubber Composites

    Directory of Open Access Journals (Sweden)

    Velu CHANDRAN

    2016-05-01

    Full Text Available Application of scrap rubber and worn out tires in natural rubber compounds has been studied. The scrap rubber can, however, be recycled and compounded with natural rubber and thus can be generated as a rubber composite. In this work, recycled rubber particles (RRP were prepared using pulverization process. Then, RRP was blended with natural rubber and silica compounds, and it was synthesized by two- roll mill and hydraulic press at specified operating conditions. The samples ranging from 0 to 40 phr of RRP loaded with silica were used as constant filler. The mechanical properties and morphological analysis were carried out. The results showed that tensile strength and elongation at break gradually decreased with increasing RRP loading in natural rubber and silica compounds. Tensile modulus went down at 10 phr of RRP and then showed an increasing trend. Hardness increased up to 30 phr of RRP and tear strength increased up to 20 phr of RRP. A comparative study was also carried out with virgin natural rubber vulcanizates. The incorporation of RRP and silica up to 20 phr in natural rubber did not lower the performance of rubber articles. Morphological studies revealed that better filler dispersion, interfacial adhesion, and cross link density could increase the tensile and tear strengths.DOI: http://dx.doi.org/10.5755/j01.ms.22.2.7330

  18. Hard Hats, Octopuses and Rubber Boots- Operational Managers in Building Processes

    DEFF Research Database (Denmark)

    Koch, Christian

    2004-01-01

    This paper discusses Operation management (OM) in the production of buildings. It is initially contended that OM needs to be improved, from a theoretical and practical perspective. Departing from a criticism of present modeling and management of processes it is suggested to develop an understanding...... of the steps and interdependencies in the process. The field study shows a vast amount of interruptions in operational managers work at the building site. The site managers studied typically worked with four main activities and were interrupted some 126 times during a workday. The prime reason...

  19. Characterization and properties of batch-processed melt-textured YBCO

    Energy Technology Data Exchange (ETDEWEB)

    Kaiser, A.W.; Adam, M.; Bornemann, H.J. [INFP, Forschungszentrum Karlsruhe GmbH, PO Box 3640, 76021 Karlsruhe (Germany)

    1998-01-01

    High-temperature superconductor bulk parts are batch processed using a semi-automated processing technique based on the melt-texturation process. Levitation properties under static and dynamic load levels were analysed using a test bench with a three-dimensional force sensor unit. Measurements of levitation force give no detailed suggestions on texture, secondary domains or cracks. Therefore other measurements to control homogeneity of the bulk were performed. Texture on full-size pellets (FWHM < 5 deg., {delta}{sub {chi}} < 3 deg.) was verified by elastic neutron scattering. To study the influence of local texture on properties a pellet was divided into nine segments. Preliminary results indicate that a correlation between neutron data and levitation force needs further investigations. Flux maps of samples magnetized by permanent magnets or by a pulsed magnetization unit were used to verify the homogeneity and domain structure of the material and to evaluate macroscopic critical currents. (author)

  20. Melt spin processing and recrystallization of REBa2Cu3O7-x

    International Nuclear Information System (INIS)

    Folkerts, T.J.; Kramer, M.J.; Dennis, K.W.; McCallum, R.W.

    1992-01-01

    This paper introduces a containerless melt-spin processing technique for REBa 2 Cu 3 O 7-x using pre-reacted oxide powders which are rapidly melted and subsequentially quenched in a controlled atmosphere. This results in flakes with typical dimensional of 3000 x 150 x 15μm 3 . Gd123 and Nd123 form nearly amorphous ribbons with only minor BaCu 2 O 2 when dropped in N 2 . Y123 contains Y 2 O 3 , but that the Ba-Cu-P phases present depend on the processing parameters. SEM and TEM studies show these phases are finely diapered; the typical grain size for Y 2 O 3 is 1-2μm, and for the Ba-Cu-O phases it is <0.5μm. Upon recrystallization from the amorphous ribbon, the Gd123 and Nd123 form field directly into the 123 phase while the recrystallization of the Y123 ribbons is less direct

  1. Numerical Simulations of Melting-Crystallisation Processes at the Boundaries Between Magma Oceans and Solid Mantle

    Science.gov (United States)

    Bolrão, D. P.; Rozel, A.; Morison, A.; Labrosse, S.; Tackley, P. J.

    2017-12-01

    The idea that the Earth had a global magma ocean, mostly created by impacts, core formation, radiogenic and tidal heating, is well accepted nowadays. When this ocean starts to crystallise, if the melt is denser than the solid, a basal magma ocean is created below the solid part. These two magma oceans influence the dynamics and evolution of solid mantle. Near the boundaries, the vertical flow in the solid part creates a topography. If this topography is destroyed by melting/crystallisation processes in a time scale much shorter than the time needed to adjust the topography by viscous relaxation, then matter can cross the boundary. In this case, the boundary is said to be permeable. On the other hand, if this time is longer, matter cannot cross and the boundary is said impermeable. This permeability is defined by a non-dimensional phase change number, φ, introduced by Deguen, 2013. This φ is the ratio of the two timescales mentioned, and defines a permeable boundary when φ « 1, and an impermeable one when φ » 1. To understand the impact of magma oceans on the dynamics of the solid mantle, we use the convection code StagYY, with a 2D spherical annulus geometry, to compute the convection of the solid part. Our results show different convection behaviours depending on the type of boundary chosen. For the permeable case, we investigate the thermo-compositional evolution of the solid domain, explicitly taking into account the compositional evolution of the magma oceans. Reference: Deguen, R. Thermal convection in a spherical shell with melting/freezing at either or both of its boundaries. Journal of Earth Science, Vol. 24, No. 5, p. 669-682, 2013. doi: 10.1007/s12583-013-0364-8

  2. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

    International Nuclear Information System (INIS)

    Tlotleng, Monnamme; Akinlabi, Esther; Shukla, Mukul; Pityana, Sisa

    2014-01-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

  3. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

    Energy Technology Data Exchange (ETDEWEB)

    Tlotleng, Monnamme, E-mail: MTlotleng@csir.co.za [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Akinlabi, Esther [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Shukla, Mukul [Department of Mechanical Engineering Technology, University of Johannesburg, Doornfontein Campus, Johannesburg 2006 (South Africa); Department of Mechanical Engineering, MNNIT, Allahabad, UP 211004 (India); Pityana, Sisa [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Chemical and Metallurgical Engineering, Tshwane University of Technology, Pretoria 0001 (South Africa)

    2014-10-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

  4. Semi-solid process of 2024 wrought aluminum alloy by strain induced melt activation

    Directory of Open Access Journals (Sweden)

    Surachai Numsarapatnuk

    2013-10-01

    Full Text Available The aim of this study is to develop a production process of a fine globular structure feedstock of the 2024 aluminumalloy suitable for subsequent semi-solid forming. The 2024 wrought aluminum alloy was first annealed to reduce the effect ofwork hardening. Then, strain was induced in the alloy by cold compression. After that the microstructural evolution duringpartial melting was investigated. The samples were subjected to full annealing at 415°C for 3 hrs prior to cold compression of40% reduction of area (RA with 3 mm/min strain rate. After that samples were partially melted at 620°C with varying holdingtime from 0 to 60 min followed by water quenching. The grain size and the average grain diameter of solid grains weremeasured using the linear intercept method. The globularization was interpreted in terms of shape factor. Liquid fraction andthe distribution of the eutectic liquid was also investigated. It was found that during partial melting, the globular morphologywas formed by the liquid wetting and fragmentation of high angle boundaries of recrystallized grains. The suitable semi-solidmicrostructure was obtained from a condition of full annealing, 40% cold working and partial melting at 620°C for 6 minholding time. The near globular grains obtained in the range of 0-60 min consisted of uniform spheroid grains with an averagegrain diameter ranged from 73 to 121 m, quenched liquid fraction was approximately 13–27% and the shape factor was greaterthan 0.6. At a holding time of less than 6 min, grain coarsening was dominant by the immigration of high-angle grainboundaries. At a longer holding time, liquid fraction increased and Ostwald ripening was dominant. The coarsening rateconstant for the 2024 Al alloy was 400.36 mm3.s-1. At a soaking time of 60 min, it was found that a minimum diameter differencewas 1.06% with coarsening index n=3 in a power law equation. The non-dendritic slug of 2024 alloy was rapid compressedinto a disc with 90%RA

  5. Tailoring Selective Laser Melting Process Parameters for NiTi Implants

    Science.gov (United States)

    Bormann, Therese; Schumacher, Ralf; Müller, Bert; Mertmann, Matthias; de Wild, Michael

    2012-12-01

    Complex-shaped NiTi constructions become more and more essential for biomedical applications especially for dental or cranio-maxillofacial implants. The additive manufacturing method of selective laser melting allows realizing complex-shaped elements with predefined porosity and three-dimensional micro-architecture directly out of the design data. We demonstrate that the intentional modification of the applied energy during the SLM-process allows tailoring the transformation temperatures of NiTi entities within the entire construction. Differential scanning calorimetry, x-ray diffraction, and metallographic analysis were employed for the thermal and structural characterizations. In particular, the phase transformation temperatures, the related crystallographic phases, and the formed microstructures of SLM constructions were determined for a series of SLM-processing parameters. The SLM-NiTi exhibits pseudoelastic behavior. In this manner, the properties of NiTi implants can be tailored to build smart implants with pre-defined micro-architecture and advanced performance.

  6. Depolymerization of post-consumer PET with multifunctional alcohol through melt processing

    International Nuclear Information System (INIS)

    Lessa, Tathiane C.R.F.; Mendes, Luis C.; Dias, Marcos L.

    2009-01-01

    The purpose of this study was to prepare oligomers from post-consumer PET with multifunctional alcohol, through melt processing, aiming to develop a new material, able to play a role as filler or property modifier. Maintaining constants the process conditions, content and kind of catalyst, the influence of the solvolysis agent on the PET depolymerization was investigated. The products were evaluated by wide-angle X-ray diffraction (WAXD) and thermogravimetry (TG/DTG). The changes in the WAXD curves and the shift of the maximum degradation temperature suggested that the ester linkages were broken being the ethylene glycol moieties replaced with hydroxyl-terminal groups of the multifunctional alcohol, as result of a transesterification reaction. The chemical structure of the new ester was named 'star-branching polymer'. (author)

  7. The Influence of Selective Laser Melting (SLM) Process Parameters on In-Vitro Cell Response.

    Science.gov (United States)

    Wysocki, Bartłomiej; Idaszek, Joanna; Zdunek, Joanna; Rożniatowski, Krzysztof; Pisarek, Marcin; Yamamoto, Akiko; Święszkowski, Wojciech

    2018-05-30

    The use of laser 3D printers is very perspective in the fabrication of solid and porous implants made of various polymers, metals, and its alloys. The Selective Laser Melting (SLM) process, in which consolidated powders are fully melted on each layer, gives the possibility of fabrication personalized implants based on the Computer Aid Design (CAD) model. During SLM fabrication on a 3D printer, depending on the system applied, there is a possibility for setting the amount of energy density (J/mm³) transferred to the consolidated powders, thus controlling its porosity, contact angle and roughness. In this study, we have controlled energy density in a range 8⁻45 J/mm³ delivered to titanium powder by setting various levels of laser power (25⁻45 W), exposure time (20⁻80 µs) and distance between exposure points (20⁻60 µm). The growing energy density within studied range increased from 63 to 90% and decreased from 31 to 13 µm samples density and Ra parameter, respectively. The surface energy 55⁻466 mN/m was achieved with contact angles in range 72⁻128° and 53⁻105° for water and formamide, respectively. The human mesenchymal stem cells (hMSCs) adhesion after 4 h decreased with increasing energy density delivered during processing within each parameter group. The differences in cells proliferation were clearly seen after a 7-day incubation. We have observed that proliferation was decreasing with increasing density of energy delivered to the samples. This phenomenon was explained by chemical composition of oxide layers affecting surface energy and internal stresses. We have noticed that TiO₂, which is the main oxide of raw titanium powder, disintegrated during selective laser melting process and oxygen was transferred into metallic titanium. The typical for 3D printed parts post-processing methods such as chemical polishing in hydrofluoric (HF) or hydrofluoric/nitric (HF/HNO₃) acid solutions and thermal treatments were used to restore surface

  8. The Influence of Selective Laser Melting (SLM Process Parameters on In-Vitro Cell Response

    Directory of Open Access Journals (Sweden)

    Bartłomiej Wysocki

    2018-05-01

    Full Text Available The use of laser 3D printers is very perspective in the fabrication of solid and porous implants made of various polymers, metals, and its alloys. The Selective Laser Melting (SLM process, in which consolidated powders are fully melted on each layer, gives the possibility of fabrication personalized implants based on the Computer Aid Design (CAD model. During SLM fabrication on a 3D printer, depending on the system applied, there is a possibility for setting the amount of energy density (J/mm3 transferred to the consolidated powders, thus controlling its porosity, contact angle and roughness. In this study, we have controlled energy density in a range 8–45 J/mm3 delivered to titanium powder by setting various levels of laser power (25–45 W, exposure time (20–80 µs and distance between exposure points (20–60 µm. The growing energy density within studied range increased from 63 to 90% and decreased from 31 to 13 µm samples density and Ra parameter, respectively. The surface energy 55–466 mN/m was achieved with contact angles in range 72–128° and 53–105° for water and formamide, respectively. The human mesenchymal stem cells (hMSCs adhesion after 4 h decreased with increasing energy density delivered during processing within each parameter group. The differences in cells proliferation were clearly seen after a 7-day incubation. We have observed that proliferation was decreasing with increasing density of energy delivered to the samples. This phenomenon was explained by chemical composition of oxide layers affecting surface energy and internal stresses. We have noticed that TiO2, which is the main oxide of raw titanium powder, disintegrated during selective laser melting process and oxygen was transferred into metallic titanium. The typical for 3D printed parts post-processing methods such as chemical polishing in hydrofluoric (HF or hydrofluoric/nitric (HF/HNO3 acid solutions and thermal treatments were used to restore surface

  9. Synthesis and Characterization of Solution and Melt Processible Poly(Acrylonitrile-Co-Methyl Acrylate) Statistical Copolymers

    Science.gov (United States)

    Pisipati, Padmapriya

    Polyacrylonitrile (PAN) and its copolymers are used in a wide variety of applications ranging from textiles to purification membranes, packaging material and carbon fiber precursors. High performance polyacrylonitrile copolymer fiber is the most dominant precursor for carbon fibers. Synthesis of very high molecular weight poly(acrylonitrile-co-methyl acrylate) copolymers with weight average molecular weights of at least 1.7 million g/mole were synthesized on a laboratory scale using low temperature, emulsion copolymerization in a closed pressure reactor. Single filaments were spun via hybrid dry-jet gel solution spinning. These very high molecular weight copolymers produced precursor fibers with tensile strengths averaging 954 MPa with an elastic modulus of 15.9 GPa (N = 296). The small filament diameters were approximately 5 im. Results indicated that the low filament diameter that was achieved with a high draw ratio, combined with the hybrid dry-jet gel spinning process lead to an exponential enhancement of the tensile properties of these fibers. Carbon fibers for polymer matrix composites are currently derived from polyacrylonitrile copolymer fiber precursors where solution spinning accounts for ˜40 % of the total fiber production cost. To expand carbon fiber applications into the automotive industry, the cost of the carbon fiber needs to be reduced from 8 to ˜3-5. In order to develop an alternative melt processing route several benign plasticizers have been investigated. A low temperature, persulfate-metabisulfite initiated emulsion copolymerization was developed to synthesize poly(acrylonitrile-co-methyl acrylate) copolymers with acrylonitrile contents between 91-96 wt% with a molecular weight range of 100-200 kg/mol. This method was designed for a potential industrial scale up. Furthermore, water was investigated as a potential melting point depressant for these copolymers. Twenty-five wt% water lead to a decrease in the Tm of a 93/7 wt/wt % poly

  10. Additive free thermoplastic vulcanizates based on natural rubber

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Manas, E-mail: mondal@ipfdd.de [Leibniz-Institut für Polymerforschung Dresden e.V., Institut für Polymerwerkstoffe, Hohe Straße 6, 01069 Dresden (Germany); Technische Universität Dresden, Institut für Werkstoffwissenschaft, 01069 Dresden (Germany); Gohs, Uwe, E-mail: gohs@ipfdd.de [Leibniz-Institut für Polymerforschung Dresden e.V., Institut für Polymerwerkstoffe, Hohe Straße 6, 01069 Dresden (Germany); Wagenknecht, Udo [Leibniz-Institut für Polymerforschung Dresden e.V., Institut für Polymerwerkstoffe, Hohe Straße 6, 01069 Dresden (Germany); Heinrich, Gert [Leibniz-Institut für Polymerforschung Dresden e.V., Institut für Polymerwerkstoffe, Hohe Straße 6, 01069 Dresden (Germany); Technische Universität Dresden, Institut für Werkstoffwissenschaft, 01069 Dresden (Germany)

    2013-12-16

    Electron induced reactive processing (EIReP) is an eco-friendly and sustainable reactive processing method based on the use of high energy electrons. It was used to cross-link the elastomeric domain phase during melt mixing in order to prepare natural rubber (NR) and polypropylene (PP) based thermoplastic vulcanizates (TPVs). The electron treatment with various values of absorbed dose showed a prominent effect on mechanical, rheological, and morphological characteristics of the PP/NR TPVs. SEM and TEM studies confirmed that these TPVs can exists across the co-continuous or discrete phase morphology. The maximum set of mechanical properties (tensile strength of 15 MPa and elongation at break of more than 500%) were obtained at an absorbed dose of 100 kGy for a 50/50 blend ratio of NR and PP without addition of any compatibilizer or chemicals. At higher values of absorbed dose the degradation of polypropylene showed a negative impact on the properties of the TPVs. Depending on the morphology and the evaluation of mechanical properties a structure–property co-relationship is drawn on the basis of common phenomenological understanding of the TPVs. - Highlights: • Dynamic vulcanization of 50:50 PP/NR blend by high energy electron beam. • PP/NR TPVs show rubber like behavior with melt processability. • High tensile strength of 15 MPa and large extensibility beyond 500%. • Complete phase inversed morphology from NR to PP matrix. • Vulcanized natural rubber particle size of 1–3 μm.

  11. Critical current properties in superconducting melt processed Y-Ba-Cu-O

    International Nuclear Information System (INIS)

    Matsushita, Teruo

    1993-01-01

    The critical current density in bulk superconducting Y-Ba-Cu-O has been remarkably improved by employing the so-called melt process. However, its value is still far below those reported in single-crystalline thin films. Important key factors that determine the critical current density are the flux pinning mechanism and defective structures such as cracks or weak links. In this article, these factors in melt-processed Y-Ba-Cu-O are argued from various measurements of the critical current density on the microstructure dependence, the magnetic field dependence, the temperature dependence, the history effect, the longitudinal field effect and the imaginary ac susceptibility. As for the pinning mechanism, it is concluded that the dominant pinning centers in the high temperature region around 77 K are normal 211 (Y 2 BaCuO 5 ) particles, while small defects such as lattice defects or oxygen deficiencies seem to be dominant in the lower temperature region. It is suggested that much finer normal particles should be introduced in order to improve the critical current density especially at higher temperatures. From the rapid decrease of the critical current density with elevating temperature below 30 K, some kind of weak links are considered to still remain in these materials. However, the observed critical current density did not depend on the history of application of the magnetic field and a large enhancement of the critical current density was observed in the longitudinal field geometry at 4.2 K. These results suggest that the weak links in these materials are of much different kind from those at large angle grain boundaries in sintered polycrystalline materials. From the X-ray diffraction measurements, a domain structure of a mean domain size of about 100 μm was found. These domain boundaries may cause weak links in melt-processed Y-Ba-Cu-O. It is also shown that the typical size of channels of flowing current can be obtained by the imaginary ac susceptibility

  12. Energy usage in the rubber industry

    Energy Technology Data Exchange (ETDEWEB)

    Soederstroem, M.

    1980-01-01

    The rubber industry has several energy-intensive steps, such as mastication of natural rubber, mixing and extrusion, and vulcanization. Opportunities for energy savings would be available with a continuous mixing process, heat recovery from cooling waters, and abandonment of thermal conduction in vulcanization. 6 figures. (DCK)

  13. Heat and mass transfer during the inductive skull melting process of glasses and oxides; Waerme- und Stofftransport beim induktiven Skull-Schmelzen von Glaesern und Oxiden

    Energy Technology Data Exchange (ETDEWEB)

    Nacke, Bernard; Niemann, Benjamin [Leibniz Univ. Hannover (Germany). Inst. fuer Elektroprozesstechnik; Schlesselmann, Dirk [Auer Lighting GmbH, Bad Gandersheim (Germany)

    2013-03-15

    The skull melting technology is a melting process for innovative materials in the range of glasses. A hitherto unknown problem under glass melting by means of this technology is the fact that the processes in the interior of the molten mass are still unknown. Under this aspect, the authors of the contribution under consideration present an overview of the inductive melting process for glasses in an inductor crucible developed at the Institute for Electrotechnology (Hanover, Federal Republic of Germany). A newly developed numerical model is presented in order to simulate the heat and mass transfer in a molten glass. This simulation enables a future optimization of the design of the inductor crucible and the melting process. The transient three-dimensional melting flow during the melting of glasses and oxides by means of the skull meeting process also can be simulated by the newly developed numerical model.

  14. TC17 titanium alloy laser melting deposition repair process and properties

    Science.gov (United States)

    Liu, Qi; Wang, Yudai; Zheng, Hang; Tang, Kang; Li, Huaixue; Gong, Shuili

    2016-08-01

    Due to the high manufacturing cost of titanium compressor blisks, aero engine repairing process research has important engineering significance and economic value. TC17 titanium alloy is a rich β stable element dual α+β phase alloy whose nominal composition is Ti-5Al-2Sn-2Zr-4Mo-4Cr. It has high mechanical strength, good fracture toughness, high hardenability and a wide forging-temperature range. Through a surface response experiment with different laser powers, scanning speeds and powder feeding speeds, the coaxial powder feeding laser melting deposition repair process is studied for the surface circular groove defects. In this paper, the tensile properties, relative density, microhardness, elemental composition, internal defects and microstructure of the laser-repaired TC17 forging plate are analyzed. The results show that the laser melting deposition process could realize the form restoration of groove defect; tensile strength and elongation could reach 1100 MPa and 10%, which could reach 91-98% that of original TC17 wrought material; with the optimal parameters (1000 W-25 V-8 mm/s), the microhardness of the additive zone, the heat-affected zone and base material is evenly distributed at 370-390 HV500. The element content difference between the additive zone and base material is less than ±0.15%. Due to the existence of the pores 10 μm in diameter, the relative density could reach 99%, which is mainly inversely proportional to the powder feeding speed. The repaired zone is typically columnar and dendrite crystal, and the 0.5-1.5 mm-deep heat-affected zone in the groove interface is coarse equiaxial crystal.

  15. The influence of melting processes and parameters on the structure and homogeneity of titanium-tantalum alloys

    International Nuclear Information System (INIS)

    Dunn, P.S.; Korzekwa, D.; Garcia, F.; Damkroger, B.K.; Avyle, J.A. Van Den; Tissot, R.G.

    1996-01-01

    Alloys of titanium with refractory metals are attractive materials for applications requiring high temperature strength and corrosion resistance. However, the widely different characteristics of the component elements have made it difficult to produce sound, compositionally homogeneous ingots using traditional melting techniques. This is particularly critical because the compositional ranges spanned by the micro- and macrosegregation in theses systems can easily encompass a number of microconstituents which are detrimental to mechanical properties. This paper presents the results of a study of plasma (PAM) and vacuum-arc (VAR) melting of a 60 wt% tantalum, 40 wt% titanium binary alloy. The structural and compositional homogeneity of PAM consolidated +PAM remelted, and PAM consolidated +VAR remelted ingots were characterized and compared using optical and electron microscopy and x-ray fluorescence microanalysis. Additionally, the effect of melting parameter, including melt rate and magnetic stirring, was studied. The results indicated the PAM remelting achieves more complete dissolution of the starting electrode, due to greater local superheat, than does VAR remelting. PAM remelting also produces a finer as solidified grain structure, due to the smaller molten pool and lower local solidification times. Conversely, VAR remelting produces an ingot with a more uniform macrostructure, due to the more stable movement of the solidification interface and more uniform material feed rate. Based on these results, a three-step process of PAM consolidation, followed by a PAM intermediate melt and a VAR final melt, has been selected for further development of the alloy and processing sequence

  16. Rubber glove wearing device

    International Nuclear Information System (INIS)

    Nozaki, Tatsuo; Takada, Kaoru.

    1994-01-01

    Rubber groves are attached each to an upper end of a glove putting vessel having an air-sucking hole on the bottom by enlarging an opening end of the rubber glove and turning back the inside to the outside. When the sucking device is operated, air in the glove putting device is sucked and the rubber glove is expanded by an atmospheric pressure. After expansion of the rubber glove to some extent, the sucking device is stopped, and presence or absence of failures of the rubber glove is confirmed by shrinkage of the rubber glove and by an indication value of a pressure gauge for detecting the pressure change in the vessel. Then, a hand is inserted to the expanded rubber glove, and a detaching switch in the vessel is pushed by a finger tip. A detaching piece at the upper end of the vessel is protruded outwardly to enlarge the turned-back portion of the rubber glove to easily release the rubber glove from the putting vessel, and the rubber glove is put on. This enables to wear the rubber glove and conduct failure test simultaneously. Further, a user can put on the rubber glove without touching the outside of the rubber glove. (I.N.)

  17. Recent progress in the melt-process technique of high-temperature superconductors

    CERN Document Server

    Ikuta, H; Mizutani, U

    1999-01-01

    Recently, the performance of high-temperature super conductors prepared by the melt-process technique has been greatly improved. This progress was accomplished by the addition of Ag into the starting materials of the Sm-Ba-CuO $9 system, which prevents the formation of severe macro-sized cracks in the finished samples. The magnetic flux density trapped by this material has now reached 9 T at 25 K, which is comparable to the magnetic flux density produced by $9 ordinary superconducting magnets. The amount of magnetic flux density that can be trapped by the sample is limited by the mechanical strength rather than superconducting properties of the material. The increase in the mechanical $9 strength of the material is important both for further improvement of the material properties and for ensuring reliability of the material in practical applications. (20 refs).

  18. Effect of Build Angle on Surface Properties of Nickel Superalloys Processed by Selective Laser Melting

    Science.gov (United States)

    Covarrubias, Ernesto E.; Eshraghi, Mohsen

    2018-03-01

    Aerospace, automotive, and medical industries use selective laser melting (SLM) to produce complex parts through solidifying successive layers of powder. This additive manufacturing technique has many advantages, but one of the biggest challenges facing this process is the resulting surface quality of the as-built parts. The purpose of this research was to study the surface properties of Inconel 718 alloys fabricated by SLM. The effect of build angle on the surface properties of as-built parts was investigated. Two sets of sample geometries including cube and rectangular artifacts were considered in the study. It was found that, for angles between 15° and 75°, theoretical calculations based on the "stair-step" effect were consistent with the experimental results. Downskin surfaces showed higher average roughness values compared to the upskin surfaces. No significant difference was found between the average roughness values measured from cube and rectangular test artifacts.

  19. Reactive nanophase oxide additions to melt-processed high-{Tc} superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K.C.; Brandel, B.P.; Lanagan, M.T.; Hu, J.; Miller, D.J.; Sengupta, S. [Argonne National Lab., IL (United States); Parker, J.C.; Ali, M.N. [Nanophase Technologies Corp., Darien, IL (United States); Chen, Nan [Illinois Superconductor Corp., Evanston, IL (United States)

    1994-10-01

    Nanophase TiO{sub 2} and Al{sub 2}O{sub 3} powders were synthesized by a vapor-phase process and mechanically mixed with stoichiometric YBa{sub 2}Cu{sub 3}O{sub x} and TlBa{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} powders in 20 mole % concentrations. Pellets produced from powders with and without nanophase oxides were heated in air or O{sub 2} above the peritectic melt temperature and slow-cooled. At 4.2 K, the intragranular critical current density (J{sub c}) increased dramatically with the oxide additions. At 35--50 K, effects of the oxide additions were positive, but less pronounced. At 77 K, the additions decreased J{sub c}, probably because of inducing a depresion of the transition temperature.

  20. New Evidences on the Process Sensitivity of Some Renewable Blends Based on Starch considering Their Melt Rheological Properties

    Directory of Open Access Journals (Sweden)

    Doina Dimonie

    2016-01-01

    Full Text Available The degradability and processability of new renewable materials based on starch and PVOH were studied using the melt flow index (MFI method by measuring the melt rheological properties which depend not only on the extrusion conditions and material formulation but also on the macromolecule characteristics which can be modified by chemical degradation. These results were correlated with other material properties like color and cross-linking degree. The obtained results show that flowing in the melted state of the studied materials is accompanied by a second process of chains chemical degradation. It was observed that, at the same level of additivation, under identical extrusion conditions, the melted blends with corn starch as main component are highly mechanically sensitive and degrade mostly by chains scission and those with PVOH as major component are highly temperature sensitive and degrade mainly by cross-linking. The obtained results show also that each PVOH-starch blend requires particular formulation and individual windows of melt processing conditions. These results are a good proof that the MFI method is a good path to study the degradability and moldability of process sensitive polymeric materials like those based on starch and PVOH.

  1. Investigation of melt structure and crystallization processes by high-temperature Raman spectroscopy method

    International Nuclear Information System (INIS)

    Voron'ko, Yu.K.; Kudryavtsev, A.B.; Osiko, V.V.; Sobol', A.A.

    1988-01-01

    A review of studies dealing with the melts of alkali, rare earth and other element phosphates, gallates, germanates, niobates and tungstates, which are carried out by the method of high-temperature Raman spectroscopy, is given. The effect of the melt structure on the mechanism of the substance cystallization is considered. It is shown that vitrification and supercooling of the melt, as well as its crystallization in the from of metastable structures, are related to the effect of nonconformity between the melt and crystal strucure. The effect of nonconformity between anion motives in the melt and crystal creates obstacles for equilibrium structure nucleation, which results in the formation mainly of metastable forms with lattice structure for from the structure of the melt, though cases of equilibrium phase crystallization are also possible. 37 refs.; 13 figs.; 2 tabs

  2. Electron beam processing of rubber wood fibers - polypropylene composites. Effects of reactive additives on the physical and mechanical properties

    International Nuclear Information System (INIS)

    Nor Yuziah Mohd Yunus; Jalaluddin Harun; Khairul Zaman

    2000-01-01

    The purpose of this study is to determine the suitability of producing agro-fiber reinforced plastic composite (agro-FRPC) from rubber wood fiber blended in polypropylene matrix. The effects of varying fiber dimension and fiber content on the physical and mechanical properties of the composite were evaluated to provide an insight into the fiber matrix adhesion. The effects of reactive additives on the physical and mechanical properties of the composite were evaluated which provides the insight on the reinforcement of the composite. Rubber wood fiber used in this study is currently being used in the manufacturing of medium density fiber (MDF) board. Two sizes of rubber wood fiber were used i.e. 0.5-1.0 mm and 1.0-2.0 mm. Homopolymer polypropylene of MFI 14.0 was used as a matrix. The irradiation work was carried out using electron beam accelerator, 3.0 MeV, 3.0 mA. Various types of reactive additives (RA) with mono-functional, di-functional, tri-functional and oligomer were applied in the blend. For comparison, a conventional chemical cross-linking using two types of maleated polypropylene, MPA (Mw=9,000) and PMAP (Mw=220,000) were also performed. (author)

  3. Electron beam processing of rubber wood fibers - polypropylene composites. Effects of reactive additives on the physical and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Nor Yuziah Mohd Yunus; Jalaluddin Harun [Universiti Putra Malaysia, Selangor Darul Ehsan (Malaysia); Khairul Zaman [Malaysian Institute for Nuclear Technology Research (MINT), Selangor Darul Ehsan (Malaysia)

    2000-07-01

    The purpose of this study is to determine the suitability of producing agro-fiber reinforced plastic composite (agro-FRPC) from rubber wood fiber blended in polypropylene matrix. The effects of varying fiber dimension and fiber content on the physical and mechanical properties of the composite were evaluated to provide an insight into the fiber matrix adhesion. The effects of reactive additives on the physical and mechanical properties of the composite were evaluated which provides the insight on the reinforcement of the composite. Rubber wood fiber used in this study is currently being used in the manufacturing of medium density fiber (MDF) board. Two sizes of rubber wood fiber were used i.e. 0.5-1.0 mm and 1.0-2.0 mm. Homopolymer polypropylene of MFI 14.0 was used as a matrix. The irradiation work was carried out using electron beam accelerator, 3.0 MeV, 3.0 mA. Various types of reactive additives (RA) with mono-functional, di-functional, tri-functional and oligomer were applied in the blend. For comparison, a conventional chemical cross-linking using two types of maleated polypropylene, MPA (Mw=9,000) and PMAP (Mw=220,000) were also performed. (author)

  4. Study of Raw Materials Treatment by Melting and Gasification Process in Plasma Arc Reactor

    Directory of Open Access Journals (Sweden)

    Peter KURILLA

    2010-12-01

    Full Text Available The world consumption of metals and energy has increased in last few decades and it is still increasing. Total volume production results to higher waste production. Raw material basis of majority metals and fossil fuels for energy production is more complex and current waste treatment has long term tendency. Spent power cells of different types have been unneeded and usually they are classified as dangerous waste. This important issue is the main topic of the thesis, in which author describes pyrometallurgical method for storage batteries – power cells and catalysts treatment. During the process there were tested a trial of spent NiMH, Li – ion power cells and spent copper catalysts with metal content treatment by melting and gasification process in plasma arc reactor. The synthetic gas produced from gasification process has been treated by cogenerations micro turbines units for energy recovery. The metal and slag from treatment process are produced into two separately phases and they were analyzing continually.

  5. Process Optimization and Microstructure Characterization of Ti6Al4V Manufactured by Selective Laser Melting

    Science.gov (United States)

    junfeng, Li; zhengying, Wei

    2017-11-01

    Process optimization and microstructure characterization of Ti6Al4V manufactured by selective laser melting (SLM) were investigated in this article. The relative density of sampled fabricated by SLM is influenced by the main process parameters, including laser power, scan speed and hatch distance. The volume energy density (VED) was defined to account for the combined effect of the main process parameters on the relative density. The results shown that the relative density changed with the change of VED and the optimized process interval is 55˜60J/mm3. Furthermore, compared with laser power, scan speed and hatch distance by taguchi method, it was found that the scan speed had the greatest effect on the relative density. Compared with the microstructure of the cross-section of the specimen at different scanning speeds, it was found that the microstructures at different speeds had similar characteristics, all of them were needle-like martensite distributed in the β matrix, but with the increase of scanning speed, the microstructure is finer and the lower scan speed leads to coarsening of the microstructure.

  6. Experimental Research on Selective Laser Melting AlSi10Mg Alloys: Process, Densification and Performance

    Science.gov (United States)

    Chen, Zhen; Wei, Zhengying; Wei, Pei; Chen, Shenggui; Lu, Bingheng; Du, Jun; Li, Junfeng; Zhang, Shuzhe

    2017-12-01

    In this work, a set of experiments was designed to investigate the effect of process parameters on the relative density of the AlSi10Mg parts manufactured by SLM. The influence of laser scan speed v, laser power P and hatch space H, which were considered as the dominant parameters, on the powder melting and densification behavior was also studied experimentally. In addition, the laser energy density was introduced to evaluate the combined effect of the above dominant parameters, so as to control the SLM process integrally. As a result, a high relative density (> 97%) was obtained by SLM at an optimized laser energy density of 3.5-5.5 J/mm2. Moreover, a parameter-densification map was established to visually select the optimum process parameters for the SLM-processed AlSi10Mg parts with elevated density and required mechanical properties. The results provide an important experimental guidance for obtaining AlSi10Mg components with full density and gradient functional porosity by SLM.

  7. Natural rubber: leather composites

    OpenAIRE

    Ravichandran,K.; Natchimuthu,N.

    2005-01-01

    Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have ...

  8. Comparison of structure, morphology, and leach characteristics of multi-phase ceramics produced via melt processing and hot isostatic pressing

    Science.gov (United States)

    Dandeneau, Christopher S.; Hong, Tao; Brinkman, Kyle S.; Vance, Eric R.; Amoroso, Jake W.

    2018-04-01

    Melt processing of multi-phase ceramic waste forms offers potential advantages over traditional solid-state synthesis methods given both the prevalence of melters currently in use and the ability to reduce the possibility of airborne radionuclide contamination. In this work, multi-phase ceramics with a targeted hollandite composition of Ba1.0Cs0.3Cr1.0Al0.3Fe1.0Ti5.7O16 were fabricated by melt processing at 1675 °C and hot isostatic pressing (HIP) at 1250 and 1300 °C. X-ray diffraction analysis (XRD) confirmed hollandite as the major phase in all specimens. Zirconolite/pyrochlore peaks and weaker perovskite reflections were observed after melt processing, while HIP samples displayed prominent perovskite peaks and low-intensity zirconolite reflections. Melt processing produced specimens with large (>50 μm) well-defined hollandite grains, while HIP yielded samples with a more fine-grained morphology. Elemental analysis showed "islands" rich in Cs and Ti across the surface of the 1300 °C HIP sample, suggesting partial melting and partitioning of Cs into multiple phases. Photoemission data revealed multiple Cs 3d spin-orbit pairs for the HIP samples, with the lower binding energy doublets likely corresponding to Cs located in more leachable phases. Among all specimens examined, the melt-processed sample exhibited the lowest fractional release rates for Rb and Cs. However, the retention of Sr and Mo was greater in the HIP specimens.

  9. Processing effects in production of composite prepreg by hot melt impregnation

    Science.gov (United States)

    Chmielewski, C.; Jayaraman, K.; Petty, C. A.

    1993-06-01

    The hot melt impregnation process for producing composite prepreg has been studied. The role of the exit die is highlighted by operating without impregnation bars. Experimental results show that when a fiber tow is pulled through a resin bath and then through a wedge shaped die, the total resin mass fraction and the extent of resin impregnation in the tow increase with the processing viscosity. The penetration of resin into a fiber bundle is greater when the resin viscosity is higher. This trend is unchanged over a range of tow speeds up to the breaking point. A theoretical model is developed to describe the effect of processing conditions and die geometry on the degree of impregnation. Calculations with this model indicate that for a given die geometry, the degree of impregnation increases from 58 percent to 90 percent as the ratio of the clearance between the tow and the die wall, to the total die gap is decreased from 0.15 to 0.05. Physical arguments related to the effective viscosity of the prepreg show that the clearance ratio is independent of the tow speed, but decreases as the ratio of the effective shear viscosity of the prepreg to the resin viscosity increases. This provides a connection between the experimental results obtained with varying resin viscosity and the computational results obtained with varying clearance values at the die inlet.

  10. Influence of Scanning Strategies on Processing of Aluminum Alloy EN AW 2618 Using Selective Laser Melting

    Science.gov (United States)

    Palousek, David; Pantelejev, Libor; Hoeller, Christian; Pichler, Rudolf; Tesicky, Lukas; Kaiser, Jozef

    2018-01-01

    This paper deals with various selective laser melting (SLM) processing strategies for aluminum 2618 powder in order to get material densities and properties close to conventionally-produced, high-strength 2618 alloy. To evaluate the influence of laser scanning strategies on the resulting porosity and mechanical properties a row of experiments was done. Three types of samples were used: single-track welds, bulk samples and samples for tensile testing. Single-track welds were used to find the appropriate processing parameters for achieving continuous and well-shaped welds. The bulk samples were built with different scanning strategies with the aim of reaching a low relative porosity of the material. The combination of the chessboard strategy with a 2 × 2 mm field size fabricated with an out-in spiral order was found to eliminate a major lack of fusion defects. However, small cracks in the material structure were found over the complete range of tested parameters. The decisive criteria was the elimination of small cracks that drastically reduced mechanical properties. Reduction of the thermal gradient using support structures or fabrication under elevated temperatures shows a promising approach to eliminating the cracks. Mechanical properties of samples produced by SLM were compared with the properties of extruded material. The results showed that the SLM-processed 2618 alloy could only reach one half of the yield strength and tensile strength of extruded material. This is mainly due to the occurrence of small cracks in the structure of the built material. PMID:29443912

  11. In situ vitrification: Test results for a contaminated soil melting process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Bonner, W.F.

    1989-04-01

    Pacific Northwest Laboratory (PNL) is developing in situ vitrification (ISV), a remedial action process for treating contaminated soils. In situ vitrification is a thermal treatment process that converts contaminated soil into a chemically inert and stable glass and crystalline product. Figure 1 depicts the process. A square array of four molybdenum/graphite electrodes is inserted into the ground to the desired treatment depth. Because soil is not electrically conductive when the moisture has been driven off, a conductive mixture of flaked graphite and glass frit is placed between the pairs of electrodes as a starter path. An electrical potential is applied to the electrodes to establish an electric current in the starter path. The resultant power heats the starter path and surrounding soil to 2000 degree C, well above the initial soil-melting temperature of 1100 to 1400 degree C. The graphite starter path is eventually consumed by oxidation, and the current is transferred to the molten soil, which is electrically conductive. As the molten or vitrified zone grows, it incorporates radionuclides and nonvolatile hazardous elements, such as heavy metals, and destroys organic components by pyrolysis. The pyrolyzed byproducts migrate to the surface of the vitrified zone, where they burn in the presence of oxygen. A hood placed over the area being vitrified directs the gaseous effluents to an off-gas treatment system. 5 refs., 1 fig., 1 tab

  12. Double Ion Implantation and Pulsed Laser Melting Processes for Third Generation Solar Cells

    Directory of Open Access Journals (Sweden)

    Eric García-Hemme

    2013-01-01

    Full Text Available In the framework of the third generation of photovoltaic devices, the intermediate band solar cell is one of the possible candidates to reach higher efficiencies with a lower processing cost. In this work, we introduce a novel processing method based on a double ion implantation and, subsequently, a pulsed laser melting (PLM process to obtain thicker layers of Ti supersaturated Si. We perform ab initio theoretical calculations of Si impurified with Ti showing that Ti in Si is a good candidate to theoretically form an intermediate band material in the Ti supersaturated Si. From time-of-flight secondary ion mass spectroscopy measurements, we confirm that we have obtained a Ti implanted and PLM thicker layer of 135 nm. Transmission electron microscopy reveals a single crystalline structure whilst the electrical characterization confirms the transport properties of an intermediate band material/Si substrate junction. High subbandgap absorption has been measured, obtaining an approximate value of 104 cm−1 in the photons energy range from 1.1 to 0.6 eV.

  13. Influence of Scanning Strategies on Processing of Aluminum Alloy EN AW 2618 Using Selective Laser Melting.

    Science.gov (United States)

    Koutny, Daniel; Palousek, David; Pantelejev, Libor; Hoeller, Christian; Pichler, Rudolf; Tesicky, Lukas; Kaiser, Jozef

    2018-02-14

    This paper deals with various selective laser melting (SLM) processing strategies for aluminum 2618 powder in order to get material densities and properties close to conventionally-produced, high-strength 2618 alloy. To evaluate the influence of laser scanning strategies on the resulting porosity and mechanical properties a row of experiments was done. Three types of samples were used: single-track welds, bulk samples and samples for tensile testing. Single-track welds were used to find the appropriate processing parameters for achieving continuous and well-shaped welds. The bulk samples were built with different scanning strategies with the aim of reaching a low relative porosity of the material. The combination of the chessboard strategy with a 2 × 2 mm field size fabricated with an out-in spiral order was found to eliminate a major lack of fusion defects. However, small cracks in the material structure were found over the complete range of tested parameters. The decisive criteria was the elimination of small cracks that drastically reduced mechanical properties. Reduction of the thermal gradient using support structures or fabrication under elevated temperatures shows a promising approach to eliminating the cracks. Mechanical properties of samples produced by SLM were compared with the properties of extruded material. The results showed that the SLM-processed 2618 alloy could only reach one half of the yield strength and tensile strength of extruded material. This is mainly due to the occurrence of small cracks in the structure of the built material.

  14. Effects of Nanoparticles on Melting Process with Phase-Change Using the Lattice Boltzmann Method

    KAUST Repository

    Ibrahem, Ahmed M.; El-Amin, Mohamed; Sun, Shuyu

    2017-01-01

    -Gross-Krook (LBGK) is used to solve the problem of 1D melting by conduction. On the other hand, we use the model of multi-distribution functions (MDF) to calculate the density, the velocity and the temperature for the problem of 2D melting by free convection

  15. Hardness measurements of silicon rubber and polyurethane rubber cured by ionizing radiation

    International Nuclear Information System (INIS)

    Basfar, A.A.

    1995-01-01

    This work investigates the hardness of both silicon rubber and polyurethane rubber cured by ionizing radiation. Shore A Hardness is used to characterize the subject elastomers in relation to the crosslinking process. Various formulations of both materials have been investigated in order to achieve the optimum cure conditions desired. A small amount of the curing agent has been incorporated in some formulations in order to reduce the required dose to achieve full cure conditions. Silicon rubber has shown improvements in hardness as absorbed dose is increased, whereas hardness remained constant over a range of absorbed doses for polyurethane rubber

  16. Effects of crumb rubber content and curing time on the properties of asphalt concrete and stone mastic asphalt using dry process

    Directory of Open Access Journals (Sweden)

    H.T. Tai Nguyen

    2018-05-01

    Full Text Available Along with the rapid increase in the number of road vehicles, a large amount of waste tires have been created, causing negative effects to the environment. Many attempts have been made to effectively reduce this type of solid waste including the reuse of recycled rubber powder from waste tires as an additive for improving the performance of asphalt mixtures. In this work, the authors aim to study the effects of crumb rubber (CR on the mechanical properties, especially the rutting resistance, of CR modified asphalt concrete (AC and stone mastic asphalt (SMA by varying two factors-namely, the content of additive and the curing time. The dimension of used CR ranges from 0 to 2.36 mm, which is not too coarse for promoting the CR–bitumen interaction and not too fine for facilitating the production of CR. The content of CR was increased gradually from 0 to 3% to examine the effects of CR content on the engineering properties and determine the optimal content in the mixture. It was observed that the optimal content is 1.5–2%, while the optimal curing time that contributes to the maximal increase in the mechanical characteristics of both mixtures could not be determined. In the range of 0–5 h of curing time, the longer the asphalt mixture is maintained at a high temperature, the better the performance of mixture will be. Ageing was found to have influence on the performance of asphalt mixtures; however, its effects are not as important as those of CR modification. Keywords: Crumb rubber, Dry process, Asphalt concrete, SMA, Curing time

  17. Optimising Drug Solubilisation in Amorphous Polymer Dispersions: Rational Selection of Hot-melt Extrusion Processing Parameters.

    Science.gov (United States)

    Li, Shu; Tian, Yiwei; Jones, David S; Andrews, Gavin P

    2016-02-01

    The aim of this article was to construct a T-ϕ phase diagram for a model drug (FD) and amorphous polymer (Eudragit® EPO) and to use this information to understand the impact of how temperature-composition coordinates influenced the final properties of the extrudate. Defining process boundaries and understanding drug solubility in polymeric carriers is of utmost importance and will help in the successful manufacture of new delivery platforms for BCS class II drugs. Physically mixed felodipine (FD)-Eudragit(®) EPO (EPO) binary mixtures with pre-determined weight fractions were analysed using DSC to measure the endset of melting and glass transition temperature. Extrudates of 10 wt% FD-EPO were processed using temperatures (110°C, 126°C, 140°C and 150°C) selected from the temperature-composition (T-ϕ) phase diagrams and processing screw speed of 20, 100 and 200rpm. Extrudates were characterised using powder X-ray diffraction (PXRD), optical, polarised light and Raman microscopy. To ensure formation of a binary amorphous drug dispersion (ADD) at a specific composition, HME processing temperatures should at least be equal to, or exceed, the corresponding temperature value on the liquid-solid curve in a F-H T-ϕ phase diagram. If extruded between the spinodal and liquid-solid curve, the lack of thermodynamic forces to attain complete drug amorphisation may be compensated for through the use of an increased screw speed. Constructing F-H T-ϕ phase diagrams are valuable not only in the understanding drug-polymer miscibility behaviour but also in rationalising the selection of important processing parameters for HME to ensure miscibility of drug and polymer.

  18. Influence of the oxygen partial pressure on the phase evolution during Bi-2212 wire melt processing

    CERN Document Server

    Scheuerlein, C.; Rikel, M.O.; Kadar, J.; Doerrer, C.; Di Michiel, M.; Ballarino, A.; Bottura, L.; Jiang, J.; Kametani, F.; Hellstrom, E.E.; Larbalestier, D.C.

    2016-01-01

    We have studied the influence of the oxygen partial pressure pO2 up to 5.5 bar on the phase changes that occur during melt processing of a state-of-the-art Bi-2212 multifilamentary wire. Phase changes have been monitored in situ by high energy synchrotron X-ray diffraction (XRD). We found that the stability of Bi-2212 phase is reduced with increasing pO2. For pO2>1 bar a significant amount of Bi-2212 phase decomposes upon heating in the range 400 to 650 °C. The extent of decomposition strongly increases with increasing pO2, and at pO2=5.5 bar Bi-2212 decomposes completely in the solid state. Textured Bi-2212 can be formed during solidification when pO2 is reduced to 0.45 bar when the precursor is molten. Since the formation of current limiting second phases is very sensitive to pO2 when it exceeds 1 bar, we recommend to reduce the oxygen partial pressure below the commonly used pO2=1 bar, in order to increase the pO2 margins and to make the overpressure process more robust.

  19. An integrated approach of topology optimized design and selective laser melting process for titanium implants materials.

    Science.gov (United States)

    Xiao, Dongming; Yang, Yongqiang; Su, Xubin; Wang, Di; Sun, Jianfeng

    2013-01-01

    The load-bearing bone implants materials should have sufficient stiffness and large porosity, which are interacted since larger porosity causes lower mechanical properties. This paper is to seek the maximum stiffness architecture with the constraint of specific volume fraction by topology optimization approach, that is, maximum porosity can be achieved with predefine stiffness properties. The effective elastic modulus of conventional cubic and topology optimized scaffolds were calculated using finite element analysis (FEA) method; also, some specimens with different porosities of 41.1%, 50.3%, 60.2% and 70.7% respectively were fabricated by Selective Laser Melting (SLM) process and were tested by compression test. Results showed that the computational effective elastic modulus of optimized scaffolds was approximately 13% higher than cubic scaffolds, the experimental stiffness values were reduced by 76% than the computational ones. The combination of topology optimization approach and SLM process would be available for development of titanium implants materials in consideration of both porosity and mechanical stiffness.

  20. Reinforcing styrene butadiene rubber with lignin-novolac epoxy resin networks

    Directory of Open Access Journals (Sweden)

    P. Yu

    2015-01-01

    Full Text Available In this study, lignin-novolac epoxy resin networks were fabricated in the styrene butadiene rubber (SBR matrix by combination of latex compounding and melt mixing. Firstly, SBR/lignin compounds were co-coagulated by SBR latex and lignin aqueous solution. Then the novolac epoxy resin (F51 was added in the SBR/lignin compounds by melt compounding method. F51 was directly cured by lignin via the ring-opening reaction of epoxy groups of F51 and OH groups (or COOH groups of lignin during the curing process of rubber compounds, as was particularly evident from Fourier transform infrared spectroscopy (FTIR studies and maximum torque of the curing analysis. The existence of lignin-F51 networks were also detected by scanning electron microscope (SEM and dynamic mechanical analysis (DMA. The structure of the SBR/lignin/F51 was also characterized by rubber process analyzer (RPA, thermogravimetric analysis (TGA and determination of crosslinking density. Due to rigid lignin-F51 networks achieved in SBR/lignin/F51 composites, it was found that the hardness, modulus, tear strength, crosslinking density, the temperature of 5 and 10% weight-loss were significantly enhanced with the loading of F51.

  1. Treatment of natural rubber processing wastewater using a combination system of a two-stage up-flow anaerobic sludge blanket and down-flow hanging sponge system.

    Science.gov (United States)

    Tanikawa, D; Syutsubo, K; Hatamoto, M; Fukuda, M; Takahashi, M; Choeisai, P K; Yamaguchi, T

    2016-01-01

    A pilot-scale experiment of natural rubber processing wastewater treatment was conducted using a combination system consisting of a two-stage up-flow anaerobic sludge blanket (UASB) and a down-flow hanging sponge (DHS) reactor for more than 10 months. The system achieved a chemical oxygen demand (COD) removal efficiency of 95.7% ± 1.3% at an organic loading rate of 0.8 kg COD/(m(3).d). Bacterial activity measurement of retained sludge from the UASB showed that sulfate-reducing bacteria (SRB), especially hydrogen-utilizing SRB, possessed high activity compared with methane-producing bacteria (MPB). Conversely, the acetate-utilizing activity of MPB was superior to SRB in the second stage of the reactor. The two-stage UASB-DHS system can reduce power consumption by 95% and excess sludge by 98%. In addition, it is possible to prevent emissions of greenhouse gases (GHG), such as methane, using this system. Furthermore, recovered methane from the two-stage UASB can completely cover the electricity needs for the operation of the two-stage UASB-DHS system, accounting for approximately 15% of the electricity used in the natural rubber manufacturing process.

  2. Critically designing today’s melt processed bulk magnesium alloys using boron rich nanoparticles

    International Nuclear Information System (INIS)

    Paramsothy, Muralidharan; Gupta, Manoj

    2015-01-01

    Highlights: • B 4 C nanoparticles increased the tensile ductility of Mg–Al alloy to about 25%. • SiB 6 nanoparticles increased the tensile ductility of Mg–Zn alloy to about 23%. • ZrB 2 nanoparticles increased the tensile strength of Mg–RE alloy to above 400 MPa. • Hypothetically, 5–10% cold working could significantly increase tensile strength. • Hypothetically, 5–10% cold working could maintain tensile ductility above 10%. - Abstract: In this work, boron rich nanoparticles (B 4 C, SiB 6 and ZrB 2 ) were added to bulk melt processed Mg–Al, Mg–Zn and Mg–RE (Rare Earth) series contemporary magnesium alloys, respectively. The most obvious positive effect when adding B 4 C nanoparticles to the Mg–Al alloy was the significant increase in tensile ductility (to about 25%). Here, there was no significant change in grain size or crystallographic texture due to nanoparticle addition. However, it was observed that stacking faults formed more easily in the magnesium matrix due to nanoparticle addition. Also, it was observed that coarser nanoparticles broke down high strain zones (HSZs) during tensile deformation. The addition of SiB 6 to Mg–Zn alloy also resulted in similar significant increase in tensile ductility (to about 23%). Tensile deformation induced alignment of more rounded and spherical nanoparticles was observed. Stacking faults forming more easily in the alloy matrix was also observed. However, the formation of nanograins (nanoscale recrystallization) during room temperature tensile deformation was observed in this system. This implied that nanograin rotation during deformation was also responsible for the observed enhanced tensile ductility. When ZrB 2 was added to Mg–RE alloy, the tensile strength was significantly enhanced (yield strength >400 MPa) after thermal ageing. Here, the ZrB 2 nanoparticles induced the formation of thermal ageing resistant long period stacking/ordered (LPSO) nanograins and nanolayers in the Mg

  3. Regularities of the chlorination process of phosphates and tungstates of some actinide and fission elements in chloride melts

    International Nuclear Information System (INIS)

    Kryukova, A.I.; Chernikov, A.A.; Skiba, O.V.; Kazantsev, G.N.

    1988-01-01

    Results of kinetic studies of chlorination process of crystal phosphates and tungstates of uranium, cerium, zirconium, plutonium by vapours of carbon tetrachloride in the melts of alkali element chlorides at of 973-1073 K have been analyzed. Mathematical models for the process description are suggested. Analysis of adequate models of regression type permitted to solve the problem of statistical evaluation of affecting factors and to predict within factor space studied the conditions for the optimal process course

  4. Microstructure of reaction zone in WCp/duplex stainless steels matrix composites processing by laser melt injection

    NARCIS (Netherlands)

    Do Nascimento, A. M.; Ocelik, V.; Ierardi, M. C. F.; De Hosson, J. Th. M.

    2008-01-01

    The laser melt injection (LMI) process has been used to create a metal matrix composite consisting of 80gm sized multi-grain WC particles embedded in three cast duplex stainless steels. The microstruture was investigated by scanning electron microscopy with integrated EDS and electron back-scatter

  5. Electrode processes during the electrorefiniment of lead in the KCl-PbCl2-PbO melt

    Directory of Open Access Journals (Sweden)

    P. S. Pershin

    2015-03-01

    Full Text Available The influence of PbO addition on current efficiency during the electrorefinement of lead in the KCl-PbCl2-PbO melt was investigated. It was shown that with PbO concentration in the KCl-PbCl2 eqiumolar mixture increasing, the current efficiency of lead decreases. Electrode processes mechanism is proposed.

  6. submitter Comparison of microstructure, second phases and texture formation during melt processing of Bi-2212 mono- and multifilament wires

    CERN Document Server

    Kadar, J; Rikel, MO; Di Michiel, M; Huang, Y

    2016-01-01

    Based on simultaneous in situ high energy synchrotron micro-tomography and x-ray diffraction (XRD) measurements we compare the microstructural changes and the formation of second phases and texture during the processing of Bi-2212 round wires with 15 μm filament diameter (multifilament) and 650 μm filament diameter (monofilament) fabricated using identical Bi-2212 precursor. The monofilament tomograms show in unprecedented detail how the distributed porosity agglomerates well before Bi-2212 melting decomposition to form lenticular voids that completely interrupt the filament connectivity along the wire axis. When the Bi-2212 phase completely melts connectivity in the axial wire direction is established via the changes in the void morphology from the lenticular voids to bubbles that remain when Bi-2212 crystallises out of the melt. By measuring the attenuation of the monochromatic x-ray beam, the associated Bi-2212 mass density changes have been monitored during the entire heat cycle. The XRD results reveal ...

  7. Melt processing of the Bi2Sr2CaCu2Oy superconductor in oxygen and argon atmospheres

    International Nuclear Information System (INIS)

    Holesinger, T.G.; Miller, D.J.; Chumbley, L.S.

    1992-08-01

    Solidification and subsequent annealing of Bi 2 Sr 2 CaCu 2 O y (2212) in oxygen and argon atmospheres were investigated in order to identify alternative processing routes for controlling microstructures and superconducting properties. In addition to 2212, several other phases formed on cooling in O 2 and did not disappear upon subsequent annealing. Crystallization in Ar resulted in a divorced eutetic structure of Bi 2 Sr 3-x Ca x O y and Cu 2 O/CuO. The superconductor was formed on subsequent anneals. Samples melted in Ar and then annealed generally possessed a more uniform microstructure compared with samples that were melted in oxygen and annealed. Compositional measurements of the 2212 phase suggest that CaO segregation in the melt may be minimized with an overall composition such as Bi 2.15 Sr 2 Ca 0.85 Cu 2 O y

  8. Ca/Al of plagioclase-hosted melt inclusions as an indicator for post-entrapment processes at mid-ocean ridges?

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, H.T.; Yang, Y.M.; Yan, Q.S.; Shi, Z.F.; Zhu, Z.W.; Su, W.C.; Qin, C.J.; Ye, J.

    2016-07-01

    The composition of melt inclusions in basalts erupted at mid-ocean ridges may be modified by post-entrapment processes, so the present composition of melt inclusions may not represent their original composition at the time of entrapment. By combining the melt inclusion composition in samples from the South Mid-Atlantic Ridge at 19°S analyzed in this study, and from the Petrological Database, we found that post-entrapment crystallization processes resulted in higher Ca/Al, Mg#[100×atomic Mg2+/(Mg2++Fe2+)], MgO and FeO contents, and lower CaO and Al2O3 contents of plagioclase-hosted melt inclusions relative to those hosted in olivine. In addition, melt inclusions hosted in plagioclase with anorthite content larger than 80mol.% had been modified more readily than others. By discussing the relationships between Ca/Al and fractional crystallization, post-entrapment crystallization, and the original melt composition, we propose that Ca/Al can be regarded as an indicator of the effect of post-entrapment processes on melt inclusion composition. Specifically, i) when Ca/Al<0.78, melt inclusion compositions corrected for fractional crystallization to Mg#=72 can represent the primary magma at mid-ocean ridges; ii) when 0.78melt inclusions are mainly modified by post-entrapment crystallization effects, and can reveal the original melt composition after correcting for these effects; iii) when Ca/Al>1.0, the compositions of melt inclusions do not reflect the original melt composition nor preserve information about the mantle source. According to these criteria, plagioclase-hosted melt inclusions with Ca/Al>1.0 in basalts from the South Mid-Atlantic Ridge at19°S cannot represent the composition of the melt at the moment of their entrapment. (Author)

  9. Nanocomposites of nitrile rubber and organophilic montmorillonite: blend and properties

    International Nuclear Information System (INIS)

    Oliveira, Marlucy S.; Soares, Bluma G.; Gomes, Ana C.O.

    2009-01-01

    In this work, the commercial organo clay, Cloisite 15A (OC15A), was incorporated into NBR matrix by two types of intercalation: in the molten state and solution. All rubber composites were cured with m-phenylene-bis-maleimide/dicumyl peroxide system. X-ray diffraction studies showed that the melt processing always resulted in a de intercalation of the clay in high extent, whereas no diffraction peak was detectable in composites prepared by the solution process. The best mechanical performance was observed in samples prepared by solution processing. The storage modulus obtained from dynamic mechanical experiments was higher in solvent-intercalated systems, suggesting good reinforcing action. The tensile creep response of the composites was determined in short-term creep tests. (author)

  10. A flow time model for melt-cast insensitive explosive process

    Energy Technology Data Exchange (ETDEWEB)

    Guillemin, Jean-Philippe; Brunet, Luc [Nexter Munitions, 7 Route de Guerry, 18023 Bourges Cedex (France); Bonnefoy, Olivier; Thomas, Gerard [Ecole Nationale Superieure des Mines de Saint-Etienne, Centre SPIN/LPMG, UMR CNRS 5148, 158 Cours Fauriel, 42023 Saint-Etienne Cedex 2 (France)

    2007-06-15

    Diphasic flows of concentrated suspensions of melt-cast insensitive explosives exhibit specific rheological properties. In order to limit the handling of pyrotechnical products presenting a risk with respect to the mechanical and thermal shocks, a lot of work has been undertaken for many years in the civil engineering sector. The objective of this study is to propose a predictive model of the flow time of a concentrated suspension through a nozzle located at the bottom of a tank. Similar to our industrial process, the suspension is made out of insensitive energetic materials and flows under gravity. Experimental results are compared to three models (Quemada, Krieger-Dougherty, and Mooney) predicting the viscosity {mu} of a suspension as a function of the solid volume fraction {phi}, the maximum packing density {phi}{sub m} and the viscosity {mu}{sub 0} of the interstitial liquid. De Larrard's model is used to calculate {phi}{sub m}. The value of viscosity measured for the pure liquid is close to the one predicted by the Bernoulli theorem, where liquids are considered as incompressible and inviscid. Finally, it was found that the Quemada's model gives a fair agreement between predictions and experiments. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  11. Development Algorithm of the Technological Process of Manufacturing Gas Turbine Parts by Selective Laser Melting

    Science.gov (United States)

    Sotov, A. V.; Agapovichev, A. V.; Smelov, V. G.; Kyarimov, R. R.

    2018-01-01

    The technology of the selective laser melting (SLM) allows making products from powders of aluminum, titanium, heat-resistant alloys and stainless steels. Today the use of SLM technology develops at manufacture of the functional parts. This in turn requires development of a methodology projection of technological processes (TP) for manufacturing parts including databases of standard TP. Use of a technique will allow to exclude influence of technologist’s qualification on made products quality, and also to reduce labor input and energy consumption by development of TP due to use of the databases of standard TP integrated into a methodology. As approbation of the developed methodology the research of influence of the modes of a laser emission on a roughness of a surface of synthesized material was presented. It is established that the best values of a roughness of exemplars in the longitudinal and transversal directions make 1.98 μm and 3.59 μm respectively. These values of a roughness were received at specific density of energy 6.25 J/mm2 that corresponds to power and the speed of scanning of 200 W and 400 mm/s, respectively, and a hatch distance of 0.08 mm.

  12. Influence of Annealing on Mechanical Properties of Al-20Si Processed by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Pan Ma

    2014-01-01

    Full Text Available The microstructure and mechanical properties of Al-20Si produced by selective laser melting (SLM are investigated for different heat treatment conditions. As a result of the high cooling rate during processing, the as-built SLM material displays a microstructure consisting of a supersaturated Al(Si solid solution along with heavily refined eutectic Si and Si particles. The Si particles become coarser, and the eutectic Si gradually changes its morphology from fibrous to plate-like shape with increasing annealing temperature. The microstructural variations occurring during heat treatment significantly affect the mechanical behavior of the samples. The yield and ultimate strengths decrease from 374 and 506 MPa for the as-built SLM material to 162 and 252 MPa for the sample annealed at 673 K, whereas the ductility increases from 1.6 to 8.7%. This offers the possibility to tune microstructure and corresponding properties of the Al-20Si SLM parts to meet specific requirements.

  13. Selective Laser Melting Produced Ti-6Al-4V: Post-Process Heat Treatments to Achieve Superior Tensile Properties

    Directory of Open Access Journals (Sweden)

    Gerrit M. Ter Haar

    2018-01-01

    Full Text Available Current post-process heat treatments applied to selective laser melting produced Ti-6Al-4V do not achieve the same microstructure and therefore superior tensile behaviour of thermomechanical processed wrought Ti-6Al-4V. Due to the growing demand for selective laser melting produced parts in industry, research and development towards improved mechanical properties is ongoing. This study is aimed at developing post-process annealing strategies to improve tensile behaviour of selective laser melting produced Ti-6Al-4V parts. Optical and electron microscopy was used to study α grain morphology as a function of annealing temperature, hold time and cooling rate. Quasi-static uniaxial tensile tests were used to measure tensile behaviour of different annealed parts. It was found that elongated α’/α grains can be fragmented into equiaxial grains through applying a high temperature annealing strategy. It is shown that bi-modal microstructures achieve a superior tensile ductility to current heat treated selective laser melting produced Ti-6Al-4V samples.

  14. Selective Laser Melting Produced Ti-6Al-4V: Post-Process Heat Treatments to Achieve Superior Tensile Properties.

    Science.gov (United States)

    Ter Haar, Gerrit M; Becker, Thorsten H

    2018-01-17

    Current post-process heat treatments applied to selective laser melting produced Ti-6Al-4V do not achieve the same microstructure and therefore superior tensile behaviour of thermomechanical processed wrought Ti-6Al-4V. Due to the growing demand for selective laser melting produced parts in industry, research and development towards improved mechanical properties is ongoing. This study is aimed at developing post-process annealing strategies to improve tensile behaviour of selective laser melting produced Ti-6Al-4V parts. Optical and electron microscopy was used to study α grain morphology as a function of annealing temperature, hold time and cooling rate. Quasi-static uniaxial tensile tests were used to measure tensile behaviour of different annealed parts. It was found that elongated α'/α grains can be fragmented into equiaxial grains through applying a high temperature annealing strategy. It is shown that bi-modal microstructures achieve a superior tensile ductility to current heat treated selective laser melting produced Ti-6Al-4V samples.

  15. Application of gamma irradiation for incorporation of rubber powder in the formulations of EPDM and natural rubber

    International Nuclear Information System (INIS)

    Kiyan, Ludmila Y.P.; Parra, Duclerc Fernandes; Lugao, Ademar Benevolo

    2013-01-01

    The objective of this work was to study the behavior of the recycling of rubber burrs in form of powder, of the rubber industry from EPDM rubber powder and natural rubber with SBR. The rubber powder was irradiated and reused in rubber artifacts formulations for classical vulcanization. The processed material was irradiated using a 60 Co source in doses of 50, 100, 150 and 200 kGy and a dose rate of 5 kGy s-1 at room temperature. The radiation created devulcanization active sites for subsequent integration of the material (rubber powder) in formulations of commercial use. The processes were compared and their products characterized by analytical methods of the physical properties such as strength and elongation. Satisfactory results were found, noting a major spin-off of EPDM chain demonstrated by increased elongation

  16. Natural rubber (NR) biosynthesis: perspectives from polymer chemistry

    Energy Technology Data Exchange (ETDEWEB)

    Barkakaty, Balaka [ORNL

    2014-01-01

    Natural rubber is an important strategic raw material for manufacturing a wide variety of industrial products. There are at least 2,500 different latex-producing plant species; however, only Hevea brasiliensis (the Brazilian rubber tree) is a commercial source. The chemical structure of natural rubber is cis-1,4-polyisoprene, but the exact structure of the head and end groups remains unknown. Since synthetic cis-1,4-polyisoprenes cannot match the superior properties of natural rubber, understanding the chemistry behind the biosynthetic process is key to finding a possible replacement. T his chapter summarizes our current understandings from the perspective of a polymer scientist by comparing synthetic polyisoprenes to natural rubber. The chapter also highlights biomimetic polymerization, research towards a synthetic match of natural rubber and the role of natural rubber in health care.

  17. Chlorinated rubbers with advanced properties for tire industry

    Science.gov (United States)

    Mikhaylov, I. A.; Sukhareva, K. V.; Andriasyan, Yu. O.; Popov, A. A.

    2017-12-01

    The paper investigates the production and processing of halide-modified chlorinated rubbers, such as isobutylene isoprene rubber and ethylene-propylene-diene-monomer rubber (IIR and EPDM), which are perspective in terms of application in rubber industry. Prospects for their production and application are determined by the specific properties of these rubbers (low gas permeability of IIR, high heat and ozone resistance of EPDM). These properties are governed by the structure of both initial IIR and EPDM and chlorinated rubbers (ChIIR and ChEPDM). A new alternative technology of obtaining chlorinated elastomers based on solid-phase mechanochemical halide modification is proposed. Novel chlorinated polyolefin rubbers obtained by the developed technology show good technological properties under industrial production conditions due to enhanced covulcanization.

  18. Natural rubber: leather composites

    Directory of Open Access Journals (Sweden)

    K. Ravichandran

    2005-06-01

    Full Text Available Leather is a fibrous protein consisting of collagen in a three dimensionally crosslinked network. Chrome tanning of leather improves the appearance of leather but at the same time emits both solid and liquid chrome leather wastes. Scrap rubber recycling using untreated and neutralized leather fibrous particles in natural rubber has been studied. Vulcanization, mechanical, morphological and swelling properties of the natural rubber - scrap rubber composites containing neutralized leather have been discussed. Use of chrome leather particles has been found to improve the consumption of scrap rubber powder in natural rubber formulations. Polymer composites based on leather wastes as fillers are reported to be useful for many applications such as in construction materials, automobile interior moldings, heat and sound insulating boards, shoe soles, flooring materials and moldings with good anti-static properties, air permeability and good appearances.

  19. Kinetics of the melting front movement in process of centrifugal induction surfacing of powder material with nanoscale modificaters

    Science.gov (United States)

    Sasnouski, I.; Kurylionak, A.

    2018-03-01

    For solving the problem of improving the powder coatings modified by nanostructure components obtained by induction surfacing method tribological characteristics it is necessary to study the kinetics of the powdered layer melting and define the minimum time of melting. For powdered layer predetermined temperature maintenance at sintering mode stage it is required to determine the temperature difference through blank thickness of the for one hundred-day of the define the warm-up swing on of the stocking up by solving the thermal conductivity stationary problem for quill (hollow) cylinder with internal heat source. Herewith, since in practice thickness of the cylinder wall is much less then its diameter and the temperature difference is comparatively small, the thermal conductivity dependence upon the temperature can be treated as negligible. As it was shown by our previous studies, in the induction heating process under powdered material centrifugal surfacing (i.e. before achieving the melting temperature) the temperature distribution in powdered layer thickness may be considered even. Hereinafter, considering the blank part induction heating process quasi-stationarity under Fo big values, it is possible to consider its internal surface heating as developing with constant velocity. As a result of development the melting front movement mathematical model in a powdered material with nanostructure modifiers the minimum surfacing time is defined. It allows to minimize negative impact of thermal influence on formation of applied coating structure, to raise productivity of the process, to lower power inputs and to ensure saving of nonferrous and high alloys by reducing the allowance for machining. The difference of developed mathematical model of melting front movement from previously known is that the surface temperature from which the heat transfer occures is a variable and varies with a time after the linear law.

  20. Numerical Simulation and Optimization of the Melting Process of Phase Change Material inside Horizontal Annulus

    Directory of Open Access Journals (Sweden)

    Saiwei Li

    2017-08-01

    Full Text Available Latent heat storage (LHS technologies adopting phase change materials (PCMs are increasingly being used to bridge the spatiotemporal mismatch between energy production and demand, especially in industries like solar power, where strong cyclic fluctuations exist. The shell-and-tube configuration is among the most prevalent ones in LHS and thus draws special attention from researchers. This paper presents numerical investigations on the melting of PCM, a paraffin blend RT27, inside a horizontal annulus. The volume of fluid model was adopted to permit density changes with the solidification/melting model wherein natural convection was taken into account. The eccentricity and diameter of the inner tube, sub-cooling degree of the PCM, and the heating-surface temperature were considered as variables for study. Through the evaluation of the melting time and exergy efficiency, the optimal parameters of the horizontal annulus were obtained. The results showed that the higher the heating boundary temperature, the earlier the convection appeared and the shorter the melting time. Also, the different eccentricity and diameters of the inner tube influenced the annulus tube interior temperature distribution, which in turn determined the strength and distribution of the resulting natural convection, resulting in varying melting rates.

  1. Cryogenic Deflashing for Rubber Products

    Directory of Open Access Journals (Sweden)

    Abhilash M.

    2018-01-01

    Full Text Available Deflashing is the process of removal of excess flashes from the rubber products. Initially deflashing was a manual operation where dozen of workers, seated at small work stations would take each part and trim the excess rubber off with scissors, knives or by grinding. Still the same method is employed in most of the rubber industry. The drawbacks of this method are demand inconsistent and repeatable quality. Work done by hand is often inconsistent. There are commercially available cryogenic deflashing machine but they are too expensive hence cost effectiveness is also a prime factor. The objective of this paper is to develop a technique, to identify the media through which the flashes can be removed easily and effectively. Based on the test results obtained from testing of five different types of media, ABCUT Steel media gave best results. The testing of the ABCUT Steel media on rubber samples like O-rings, grommet tail door, bottom bush etc. shows good results.

  2. Magnetic rubber inspection (MRI)

    International Nuclear Information System (INIS)

    Carro, L.

    1997-01-01

    Magnetic Rubber Inspection (MRI) was developed to inspect for small cracks and flaws encountered in high performance aircraft. A formula of very fine magnetic particles immersed in a room temperature curing rubber is catalysed and poured into dams (retainers) on the surface of the part to be inspected. Inducing a magnetic field then causes the particles to be drawn to discontinuities in the component under test. These indicating particles are held to the discontinuity by magnetic attraction, as the rubber cures. The solid rubber cast (Replica) is then removed and examined under a microscope for indicating lines of particle concentrations. 3 refs., 6 figs

  3. Microstructural and mechanical approaches of the selective laser melting process applied to a nickel-base superalloy

    International Nuclear Information System (INIS)

    Vilaro, T.; Colin, C.; Bartout, J.D.; Nazé, L.; Sennour, M.

    2012-01-01

    Highlights: ► We examine the as-fabricated microstructure of the Nimonic 263 processed by selective laser melting. ► We optimized heat treatments to modify the microstructure and improve the mechanical properties. ► We tested through tensile tests the various microstructures in order to compare the effects of the heat treatments. - Abstract: This article aims at presenting the Nimonic 263 as-processed microstructure of the selective laser melting which is an innovative process. Because the melting pool is small and the scanning speed of the laser beam is relatively high, the as-processed microstructure is out-of-equilibrium and very typical to additive manufacturing processes. To match the industrial requirement, the microstructures are modified through heat treatments in order to either produce precipitation hardening or relieve the thermal stresses. Tensile tests at room temperature give rise to high mechanical properties close or above those presented by Wang et al. . However, it is noted a strong anisotropy as a function of the building direction of the samples because of the columnar grain growth.

  4. Zinc Leaching from Tire Crumb Rubber

    Science.gov (United States)

    Rhodes, E. P.; Ren, J.; Mays, D. C.

    2010-12-01

    Recent estimates indicate that more than 2 billion scrap tires are currently stockpiled in the United States and approximately 280 million more tires are added annually. Various engineering applications utilize recycled tires in the form of shredded tire crumb rubber. However, the use of tire crumb rubber may have negative environmental impacts, especially when the rubber comes into contact with water. A review of the literature indicates that leaching of zinc from tire crumb rubber is the most significant water quality concern associated with using this material. Zinc is generally used in tire manufacturing, representing approximately 1.3% of the final product by mass. This study will report results from the U.S. Environmental Protection Agency’s (EPA’s) Synthetic Precipitation Leaching Procedure, batch leaching tests, and column leaching tests performed to quantify the process by which zinc leaches from tire crumb rubber into water. Results are interpreted with a first-order kinetic attachment/detachment model, implemented with the U.S. Agricultural Research Service software HYDRUS-1D, in order to determine the circumstances when zinc leaching from tire crumb rubber would be expected to comply with the applicable discharge limits. One potential application for recycled tires is replacing sand with tire crumb rubber in granular media filters used for stormwater pollution control. For this to be a viable application, the total zinc in the stormwater discharge must be below the EPA’s benchmark value of 0.117 mg/L.

  5. Characterization of frictional melting processes in subduction zone faults by trace element and isotope analyses

    Science.gov (United States)

    Ishikawa, T.; Ujiie, K.

    2017-12-01

    Pseudotachylytes found in exhumed accretionary complexes, which are considered to be formed originally at seismogenic depths, are of great importance for elucidating frictional melting and concomitant dynamic weakening of the fault during earthquake in subduction zones. However, fluid-rich environment of the subduction zone faults tends to cause extensive alteration of the pseudotachylyte glass matrix in later stages, and thus it has been controversial that pseudotachylytes are rarely formed or rarely preserved. Chemical analysis of the fault rocks, especially on fluid-immobile trace elements and isotopes, can be a useful means to identify and quantify the frictional melting occurred in subduction zone faults. In this paper, we report major and trace element and Sr isotope compositions for pseudotachylyte-bearing dark veins and surrounding host rocks from the Mugi area of the Shimanto accretionary complex (Ujiie et al., J. Struct. Geol. 2007). Samples were collected from a rock chip along the microstructure using a micro-drilling technique, and then analyzed by ICP-MS and TIMS. Major element compositions of the dark veins showed a clear shift from the host rock composition toward the illite composition. The dark veins, either unaltered or completely altered, were also characterized by extreme enrichment in some of the trace elements such as Ti, Zr, Nb and Th. These results are consistent with disequilibrium melting of the fault zone. Model calculations revealed that the compositions of the dark veins can be produced by total melting of clay-rich matrix in the source rock, leaving plagioclase and quartz grains almost unmolten. The calculations also showed that the dark veins are far more enriched in melt component than that expected from the source rock compositions, suggesting migration and concentration of frictional melt during the earthquake faulting. Furthermore, Sr isotope data of the dark veins implied the occurrence of frictional melting in multiple stages

  6. Process and device for continuous measurement of the level of a radioactive glass melt

    International Nuclear Information System (INIS)

    Ritter, H.

    1987-01-01

    The glass melt runs into a high quality steel mould in the form of a jet at the bottom exit of the smelting furnace or reservoir. The smelting furnace or reservoir and the high quality steel mould can be made part of an electrical circuit by suitable insulation measures relative to one another and relative to the earth potential. The glass melt jet is used as a variable resistance in this circuit, as its resistance will decrease with its decreasing length due to the increasing level in the mould. The resistance is suitable as a direct measure of the level. (DG) [de

  7. A numerical study of zone-melting process for the thermoelectric material of Bi2Te3

    International Nuclear Information System (INIS)

    Chen, W C; Wu, Y C; Hwang, W S; Hsieh, H L; Huang, J Y; Huang, T K

    2015-01-01

    In this study, a numerical model has been established by employing a commercial software; ProCAST, to simulate the variation/distribution of temperature and the subsequent microstructure of Bi 2 Te 3 fabricated by zone-melting technique. Then an experiment is conducted to measure the temperature variation/distribution during the zone-melting process to validate the numerical system. Also, the effects of processing parameters on crystallization microstructure such as moving speed and temperature of heater are numerically evaluated. In the experiment, the Bi 2 Te 3 powder are filled into a 30mm diameter quartz cylinder and the heater is set to 800°C with a moving speed 12.5 mm/hr. A thermocouple is inserted in the Bi 2 Te 3 powder to measure the temperature variation/distribution of the zone-melting process. The temperature variation/distribution measured by experiment is compared to the results of numerical simulation. The results show that our model and the experiment are well matched. Then the model is used to evaluate the crystal formation for Bi 2 Te 3 with a 30mm diameter process. It's found that when the moving speed is slower than 17.5 mm/hr, columnar crystal is obtained. In the end, we use this model to predict the crystal formation of zone-melting process for Bi 2 Te 3 with a 45 mm diameter. The results show that it is difficult to grow columnar crystal when the diameter comes to 45mm. (paper)

  8. A numerical study of zone-melting process for the thermoelectric material of Bi2Te3

    Science.gov (United States)

    Chen, W. C.; Wu, Y. C.; Hwang, W. S.; Hsieh, H. L.; Huang, J. Y.; Huang, T. K.

    2015-06-01

    In this study, a numerical model has been established by employing a commercial software; ProCAST, to simulate the variation/distribution of temperature and the subsequent microstructure of Bi2Te3 fabricated by zone-melting technique. Then an experiment is conducted to measure the temperature variation/distribution during the zone-melting process to validate the numerical system. Also, the effects of processing parameters on crystallization microstructure such as moving speed and temperature of heater are numerically evaluated. In the experiment, the Bi2Te3 powder are filled into a 30mm diameter quartz cylinder and the heater is set to 800°C with a moving speed 12.5 mm/hr. A thermocouple is inserted in the Bi2Te3 powder to measure the temperature variation/distribution of the zone-melting process. The temperature variation/distribution measured by experiment is compared to the results of numerical simulation. The results show that our model and the experiment are well matched. Then the model is used to evaluate the crystal formation for Bi2Te3 with a 30mm diameter process. It's found that when the moving speed is slower than 17.5 mm/hr, columnar crystal is obtained. In the end, we use this model to predict the crystal formation of zone-melting process for Bi2Te3 with a 45 mm diameter. The results show that it is difficult to grow columnar crystal when the diameter comes to 45mm.

  9. Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

    Science.gov (United States)

    Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

    Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

  10. Investigation of the Dynamic Melting Process in a Thermal Energy Storage Unit Using a Helical Coil Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Xun Yang

    2017-08-01

    Full Text Available In this study, the dynamic melting process of the phase change material (PCM in a vertical cylindrical tube-in-tank thermal energy storage (TES unit was investigated through numerical simulations and experimental measurements. To ensure good heat exchange performance, a concentric helical coil was inserted into the TES unit to pipe the heat transfer fluid (HTF. A numerical model using the computational fluid dynamics (CFD approach was developed based on the enthalpy-porosity method to simulate the unsteady melting process including temperature and liquid fraction variations. Temperature measurements using evenly spaced thermocouples were conducted, and the temperature variation at three locations inside the TES unit was recorded. The effects of the HTF inlet parameters were investigated by parametric studies with different temperatures and flow rate values. Reasonably good agreement was achieved between the numerical prediction and the temperature measurement, which confirmed the numerical simulation accuracy. The numerical results showed the significance of buoyancy effect for the dynamic melting process. The system TES performance was very sensitive to the HTF inlet temperature. By contrast, no apparent influences can be found when changing the HTF flow rates. This study provides a comprehensive solution to investigate the heat exchange process of the TES system using PCM.

  11. Microstructure and tensile properties of Ti-6Al-4V alloys manufactured by selective laser melting with optimized processing parameters

    Science.gov (United States)

    Wang, L.; Ma, C.; Huang, J.; Ding, H. Y.; Chu, M. Q.

    2017-11-01

    Selective laser melting (SLM) is a precise additive manufacturing process that the metallic powders without binder are melted layer by layer to complex components using a high bright fiber laser. In the paper, Ti-6Al-4V alloy was fabricated by SLM and its microstructure and mechanical properties were investigated in order to evaluate the SLM process. The results show that the microstructure exists anisotropy between the horizontal and vertical section due to the occurrence of epitaxial growth, and the former microstructure seems equal-axis and the latter is column. Moreover, there is little difference in tensile test between the horizontal and vertical sections. Furthermore, the tensile properties of fabricated Ti-6Al-4V alloy by SLM are higher than the forged standard ones. However, the fatigue results show that there are some scatters, which need further investigation to define the fatigue initiation.

  12. Laser melt injection of ceramic particles in metals : Processing, microstructure and properties

    NARCIS (Netherlands)

    Ocelík, V.; De Hosson, J.Th.M.

    2010-01-01

    The objective of this paper is to present an overview of the possibilities of the laser melt injection (LMI) methodology to enhance the surface of light-weighted metals by adding hard ceramic particles in the top layer, with the aim to enhance the wear resistance and to increase the hardness. In

  13. The Optimisation of Processing Condition for Injected Mould Polypropylene-Nanoclay-Gigantochloa Scortechinii based on Melt Flow Index

    Science.gov (United States)

    Othman, M. H.; Rosli, M. S.; Hasan, S.; Amin, A. M.; Hashim, M. Y.; Marwah, O. M. F.; Amin, S. Y. M.

    2018-03-01

    The fundamental knowledge of flow behaviour is essential in producing various plastic parts injection moulding process. Moreover, the adaptation of advanced polymer-nanocomposites such as polypropylene-nanoclay with natural fibres, for instance Gigantochloa Scortechinii may boost up the mechanical properties of the parts. Therefore, this project was proposed with the objective to optimise the processing condition of injected mould polypropylene-nanoclay-Gigantochloa Scortechini fibres based on the flow behaviour, which was melt flow index. At first, Gigantochloa Scortechinii fibres have to be preheated at temperature 120°C and then mixed with polypropylene, maleic anhydride modified polypropylene oligomers (PPgMA) and nanoclay by using Brabender Plastograph machine. Next, forms of pellets were produced from the samples by using Granulator machine for use in the injection moulding process. The design of experiments that was used in the injection moulding process was Taguchi Method Orthogonal Array -L934. Melt Flow Index (MF) was selected as the response. Based on the results, the value of MFI increased when the fiber content increase from 0% to 3%, which was 17.78 g/10min to 22.07 g/10min and decreased from 3% to 6%, which was 22.07 g/10min to 20.05 g/10min and 3%, which gives the highest value of MFI. Based on the signal to ratio analysis, the most influential parameter that affects the value of MFI was the melt temperature. The optimum parameter for 3% were 170°C melt temperature, 35% packing pressure, 30% screw speed and 3 second filling time.

  14. Biological Reclaiming of Recycled Rubber and Its Effect on Mechanical Properties of New Rubber Vulcanizates

    Directory of Open Access Journals (Sweden)

    Maryam Mansourirad

    2014-12-01

    Full Text Available Nowadays, due to environmental concerns, there has been great attention to recycling and reclaiming of tires. Different methods have been used for reclaiming or desulfurization of rubber. One of these methods, in which desulfurization of rubber happens with no damage to the polymer structure, is desulfurization by biological microorganisms. In this research the application and performance of thermophilic and sulfur oxidizing bacteria, Acidianus brierleyi for this purpose was investigated. Ground tire rubber was detoxified with organic solvents, and the optimum conditions for growing microorganisms in the existence of rubber powder in the shaker flasks were determined. In order to accelerate the process, the suitable conditions for growth of bacteria and desulfurization in the bioreactor were adopted. Fourier transfer infrared spectroscopy and scanning electron microscopy were employed to characterize desulfurization of bio-treated powder from bioreactor. The results indicated that morphological changes on powder surface and reduction of sulfur bonds have occurred. Samples from bioreactors, with and without bacteria and also untreated rubber powder were compounded with virgin styrene butadiene rubber. Tensile and dynamic properties were investigated using uni-direction tensile test and dynamic-mechanical-thermal analysis, respectively. Although some differences in dynamic-mechanical-thermal properties of samples pointed to stronger interaction between rubber matrix and treated rubber powder, no significant improvements in the mechanical properties of vulcanizates containing A.brierleyi-treated powder were observed. Low concentration of sulfur in rubber vulcanizates, chemical bonds of sulfur, and low efficiency of A. brierleyi in breaking sulfur bonds and reclaiming rubber were considered as the reasons for low efficiency of this treatment process.

  15. Preparation, melting behavior and thermal stability of poly(lactic acid)/poly(propylene carbonate) blends processed by vane extruder

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Wei, E-mail: zw55624@163.com; Chen, Rongyuan; Zhang, Haichen; Qu, Jinping, E-mail: jpqu@scut.edu.cn [National Engineering Research Center of Novel Equipment for Polymer Processing, South China University of Technology, Guangzhou 510640 (China)

    2016-03-09

    Poly (lactic acid) (PLA)/Poly (propylene carbonate) (PPC) blends were prepared by vane extruder which is a type of novel polymer processing extruder based on elongation force field. Scanning electron microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric (TG) were used respectively to analyze the compatibility, the melting behavior and thermal stability properties of PLA/PPC blends affected by the different content of PPC. The results showed that with the increase of the PPC content, the glass transition temperature of PLA was reduced, and the glass transition temperature of PPC was increased, which indicated that PLA and PPC had partial compatibility. The cold crystallization temperature of PLA increased with the increase of the PPC content, which showed that PPC hindered the cold crystallization process of PLA. The addition of PPC had little impact on the melting process of PLA, and the melting temperature of PLA was almost kept the same value. Thermogravimetric analysis showed that the thermal stability of PPC was worse than that of PLA, the addition of PPC reduced the thermal stability of PLA.

  16. Biodiversity in rubber agroforests

    NARCIS (Netherlands)

    Beukema, Hendrien

    2013-01-01

    Jungle rubber tuinen zijn extensieve rubber agroforests die qua structuur op secundaire bossen lijken, en waarin wilde soorten door de boer worden getolereerd. Met het verdwijnen van het laaglandregenwoud rijst de vraag of de begroeiing die ervoor in de plaats komt een aantal kenmerken en functies

  17. Vulcanization of Rubber

    Indian Academy of Sciences (India)

    Temperature 140 -180°C. Sulfur. 2-3 parts per. 100 parts of rubber (phr). Accelerator 0.5-1.0 phr. ZnO ... out an experiment, he spilt a mixture of rubber and sulfur with other ingredients on a hot .... both carbon-sulfur and sulfur-nitrogen bonds -.

  18. Rheology Guided Rational Selection of Processing Temperature To Prepare Copovidone-Nifedipine Amorphous Solid Dispersions via Hot Melt Extrusion (HME).

    Science.gov (United States)

    Yang, Fengyuan; Su, Yongchao; Zhang, Jingtao; DiNunzio, James; Leone, Anthony; Huang, Chengbin; Brown, Chad D

    2016-10-03

    The production of amorphous solid dispersions via hot melt extrusion (HME) relies on elevated temperature and prolonged residence time, which can result in potential degradation and decomposition of thermally sensitive components. Herein, the rheological properties of a physical mixture of polymer and an active pharmaceutical ingredient (API) were utilized to guide the selection of appropriate HME processing temperature. In the currently studied copovidone-nifedipine system, a critical temperature, which is substantially lower (∼13 °C) than the melting point of crystalline API, was captured during a temperature ramp examination and regarded as the critical point at which the API could molecularly dissolve into the polymer. Based on the identification of this critical point, various solid dispersions were prepared by HME processing below, at, and above the critical temperature (both below and above the melting temperature (T m ) of crystalline API). In addition, the resultant extrudates along with two control solid dispersions prepared by physical mixing and cryogenic milling were assessed by X-ray diffraction, differential scanning calorimetry, hot stage microscopy, rheology, and solid-state NMR. Physicochemical properties of resultant solid dispersions indicated that the identified critical temperature is sufficient for the polymer-API system to reach a molecular-level mixing, manifested by the transparent and smooth appearance of extrudates, the absence of API crystalline diffraction and melting peaks, dramatically decreased rheological properties, and significantly improved polymer-API miscibility. Once the critical temperature has been achieved, further raising the processing temperature only results in limited improvement of API dispersion, reflected by slightly reduced storage modulus and complex viscosity and limited improvement in miscibility.

  19. Melt extrusion vs. spray drying: The effect of processing methods on crystalline content of naproxen-povidone formulations.

    Science.gov (United States)

    Haser, Abbe; Cao, Tu; Lubach, Joe; Listro, Tony; Acquarulo, Larry; Zhang, Feng

    2017-05-01

    Our hypothesis is that melt extrusion is a more suitable processing method than spray drying to prepare amorphous solid dispersions of drugs with a high crystallization tendency. Naproxen-povidone K25 was used as the model system in this study. Naproxen-povidone K25 solid dispersions at 30% and 60% drug loadings were characterized by modulated DSC, powder X-ray diffraction, FT-IR, and solid-state 13 C NMR to identify phase separation and drug recrystallization during processing and storage. At 30% drug loading, hydrogen bond (H-bond) sites of povidone K25 were not saturated and the glass transition (T g ) temperature of the formulation was higher. As a result, both melt-extruded and spray-dried materials were amorphous initially and remained so after storage at 40°C. At 60% drug loading, H-bond sites were saturated, and T g was low. We were not able to prepare amorphous materials. The initial crystallinity of the formulations was 0.4%±0.2% and 5.6%±0.6%, and increased to 2.7%±0.3% and 21.6%±1.0% for melt-extruded and spray-dried materials, respectively. Spray-dried material was more susceptible to re-crystallization during processing, due to the high diffusivity of naproxen molecules in the formulation matrix and lack of kinetic stabilization from polymer solution. A larger number of crystalline nucleation sites and high surface area made the spray-dried material more susceptible to recrystallization during storage. This study demonstrated the unique advantages of melt extrusion over spray drying for the preparation of amorphous solid dispersions of naproxen at high drug level. Copyright © 2017 Elsevier B.V. All rights reserved.

  20. Ca/Al of plagioclase-hosted melt inclusions as an indicator for post-entrapment processes at mid-ocean ridges?

    International Nuclear Information System (INIS)

    Zhang, H.T.; Yang, Y.M.; Yan, Q.S.; Shi, Z.F.; Zhu, Z.W.; Su, W.C.; Qin, C.J.; Ye, J.

    2016-01-01

    The composition of melt inclusions in basalts erupted at mid-ocean ridges may be modified by post-entrapment processes, so the present composition of melt inclusions may not represent their original composition at the time of entrapment. By combining the melt inclusion composition in samples from the South Mid-Atlantic Ridge at 19°S analyzed in this study, and from the Petrological Database, we found that post-entrapment crystallization processes resulted in higher Ca/Al, Mg#[100×atomic Mg2+/(Mg2++Fe2+)], MgO and FeO contents, and lower CaO and Al2O3 contents of plagioclase-hosted melt inclusions relative to those hosted in olivine. In addition, melt inclusions hosted in plagioclase with anorthite content larger than 80mol.% had been modified more readily than others. By discussing the relationships between Ca/Al and fractional crystallization, post-entrapment crystallization, and the original melt composition, we propose that Ca/Al can be regarded as an indicator of the effect of post-entrapment processes on melt inclusion composition. Specifically, i) when Ca/Al 1.0, the compositions of melt inclusions do not reflect the original melt composition nor preserve information about the mantle source. According to these criteria, plagioclase-hosted melt inclusions with Ca/Al>1.0 in basalts from the South Mid-Atlantic Ridge at19°S cannot represent the composition of the melt at the moment of their entrapment. (Author)

  1. Ultrafast growth of wadsleyite in shock-produced melts and its implications for early solar system impact processes

    Energy Technology Data Exchange (ETDEWEB)

    Tschauner, Oliver; Asimow, Paul; Kostandova, Natalia; Ahrens, Thomas; Ma, Chi; Sinogeikin, Stanislav; Liu, Zhenxian; Fakra, Sirine; Tamura, Nobumichi

    2009-12-01

    We observed micrometer-sized grains of wadsleyite, a high-pressure phase of (Mg,Fe)2SiO4, in the recovery products of a shock experiment. We infer these grains crystallized from shock-generated melt over a time interval of <1 fs, the maximum time over which our experiment reached and sustained pressure sufficient to stabilize this phase. This rapid crystal growth rate (=1 m/s) suggests that, contrary to the conclusions of previous studies of the occurrence of high-pressure phases in shock-melt veins in strongly shocked meteorites, the growth of high-pressure phases from the melt during shock events is not diffusion-controlled. Another process, such as microturbulent transport, must be active in the crystal growth process. This result implies that the times necessary to crystallize the high-pressure phases in shocked meteorites may correspond to shock pressure durations achieved on impacts between objects 1-5 m in diameter and not, as previously inferred, =1-5 km in diameter. These results may also provide another pathway for syntheses, via shock recovery, of some high-value, high-pressure phases.

  2. Thermal Expansion Properties of Fe-42Ni-Si Alloy Strips Fabricated by Melt Drag Casting Process

    International Nuclear Information System (INIS)

    Kim, Moo Kyum; Ahn, Yong Sik; Namkung, Jeong; Kim, Moon Chul; Kim, Yong Chan

    2007-01-01

    Thermal expansion property was investigated on Fe-42% Ni alloy strip added by alloying element of Si of 0∼1.5wt.%. The strip was fabricated by a melt drag casting process. Addition of Si enlarged the solid-liquid region and reduced the melting point which leads to the increase of the formability of a strip. The alloy containing 0.6 wt.% Si showed the lowest thermal expansion ratio in the temperature range between 20 to 350 .deg. C. The grain size was increased with reduction ratio and annealing temperature, which resulted in the decrease of the thermal expansion coefficient of strip. Because of grain refining by precipitation of Ni 3 Fe, the alloy strip containing 1.5 wt.% Si showed higher thermal expansion ratio compared with the alloy containing 0.6 wt.% Si

  3. Molecular Diffusion of Toluene through CaCO3-Filled Natural Rubber Composites

    Directory of Open Access Journals (Sweden)

    Hedayatollah Sadeghi Ghari

    2012-12-01

    Full Text Available The transport properties of liquids and gases through polymeric materialsplay a very important role in some areas of industrial applications. In thisstudy, natural rubber (NR/CaCO3 composites were prepared by melt mixingmethod. By equilibrium swelling test, the transport process of toluene in the prepared natural rubber composites was investigated. The diffusion and transport of toluene through calcium carbonate-filled natural rubber composites have been studied in the temperature range 25–45°C. The diffusion of toluene through these composites was studied with special reference to the effect of filler concentration and temperature.The transport coefficients such as diffusion, permeation and sorption coefficients were estimated from the swelling data. To find out the mechanism of diffusion in prepared composites, the results of swelling studies were applied to an empirical equation. In these composites, diffusion is approximately based on Fickian diffusion mechanism and by increases in temperature; diffusion mechanism is more close to Fickian mechanism. Increase of filler content in composite would result in decreased ultimateswelling and slower diffusion rate of solvent. The diffusion rate, diffusion coefficient and the permeability increased by temperature. The study of the diffusion of toluene through filled natural rubber indicated that the concentration of filler plays an important role in the diffusion, sorption and permeation coefficients. Also interfacial interactions in NR composites were checked by dynamic-mechanical analysis. The microstructure and dispersion of calcium carbonate particles in natural rubber matrix were studiedby field emission scanning electron microscopy (FE-SEM. In general, the results of swelling tests, dynamic-mechanical analysis and FE-SEM images show that the optimized value of filler in NR composites is equal to 10 phr calcium carbonate.

  4. Role of modification and melt thermal treatment processes on the microstructure and tensile properties of Al–Si alloys

    International Nuclear Information System (INIS)

    Samuel, A.M.; Garza-Elizondo, G.H.; Doty, H.W.; Samuel, F.H.

    2015-01-01

    Highlights: • High tensile strength applying the melt thermal treatment process. • Enhanced ductility by changing the Si particle morphology. • Control of the dissolution and precipitation of Mg 2 Si phase. • Establishment of the fracture mechanisms of Al–Si–Mg alloys. - Abstract: The present study was performed on an Al–7%Si–0.35%Mg alloy (A356 alloy) with the primary objective of improving the alloy performance through modification of the microstructure. Ultimate tensile strength (UTS) can be improved by the addition of strontium (Sr), superheating or Sr modified melt thermal treatment. The melt thermal treatment process alone has no apparent influence on the UTS. Both Sr-modified and Sr-modified melt thermal treatment can help to improve the percentage elongation of A356 alloy castings. A higher percentage elongation can be reached at a higher cooling rate. The effect of solution heat treatment on the tensile properties of various A356.2 alloy castings can be summed up as follows: (i) the yield strength of the A356.2 castings is significantly improved after 8 h solution heat treatment due to the precipitation of Mg 2 Si, (ii) the yield strength remains more or less the same with further increase in solution treatment time to 80 h, and (iii) the UTS is greatly improved within the first 8 h of solution heat treatment and continues up to 80 h, where this improvement is attributed to Mg 2 Si precipitation, dissolution of silicon within the Al-matrix and change in the Si particle morphology (spheroidization). The ductility of the A356.2 alloys can also be considerably enhanced with solution heat treatment (e.g. from ∼6% in the non-modified casting in the as-cast condition to ∼10% after 80 h solution treatment)

  5. Process of irradiating an ethylene-vinyl acetate copolymer to produce low melt index copolymers, and products of said process

    International Nuclear Information System (INIS)

    Potts, J.E.

    1976-01-01

    Application of ionizing radiation in a dose between 0.5 and 1.5 megareps to copolymers of ethylene and vinyl acetate lowers the melt index and increases the toughness and flexibility of the copolymers without substantially decreasing solubility or thermoplasticity. The increased toughness and flexibility carries over into blends with wax or polyethylene. (author)

  6. Multilayer graphene rubber nanocomposites

    Science.gov (United States)

    Schartel, Bernhard; Frasca, Daniele; Schulze, Dietmar; Wachtendorf, Volker; Krafft, Bernd; Morys, Michael; Böhning, Martin; Rybak, Thomas

    2016-05-01

    Multilayer Graphene (MLG), a nanoparticle with a specific surface of BET = 250 m2/g and thus made of only approximately 10 graphene sheets, is proposed as a nanofiller for rubbers. When homogenously dispersed, it works at low loadings enabling the replacement of carbon black (CB), increase in efficiency, or reduction in filler concentration. Actually the appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing and mechanical properties of different rubbers, as shown for Chlorine-Isobutylene-Isoprene Rubber (CIIR), Nitrile-Butadiene Rubber (NBR), Natural Rubber (NR), and Styrene-Butadiene Rubber (SBR). A mere 3 phr of MLG tripled the Young's modulus of CIIR, an effect equivalent to 20 phr of carbon black. Similar equivalents are observed for MLG/CB mixtures. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards fire behavior. The later shown by the reduction in heat release rate in the cone calorimeter. The higher the nanofiller concentration is (3 phr, 5 phr, and 10 phr was investigated), the greater the improvement in the properties of the nanocomposites. Moreover, the MLG nanocomposites improve stability of mechanical properties against weathering. An increase in UV-absorption as well as a pronounced radical scavenging are proposed and were proved experimentally. To sum up, MLG is interesting as a multifunctional nanofiller and seems to be quite ready for rubber development.

  7. US rubber markets recover

    International Nuclear Information System (INIS)

    Wood, A.

    1993-01-01

    Synthetic rubber markets in North America bounced back in no uncertain terms last year, with demand climbing an impressive 9.5%, to 2.97 million m.t.; and, according to the International Institute of Synthetic Rubber Producers (IIS-RP; Houston) latest five-year forecast, producers can look forward to a 3.3% increase in demand during 1993. This growth rate outpaced out 1992 forecast and demonstrates the resilience of the synthetic rubber industry, says William E. Tessemer, managing director of IISRP. We expect demand in 1993 to surpass 1992 and level off at a 2%/year growth rate for synthetic rubber - 2.5% including thermoplastic elastomers [TPEs]-over the 1993-97 period. The improvement reflects signs of a recovery in North America, especially the pickup in the auto and tire industry. The two major tire rubbers - styrene butadiene and polybutadiene rubber - notched up double-digit gains, and other materials that have autos uses, such as nitrile rubber and many of the specialty elastomers, also advanced strongly

  8. Fabrication of shape memory natural rubber using palmitic acid

    Directory of Open Access Journals (Sweden)

    Jeff Sze-Hua Wee

    2017-10-01

    Full Text Available This paper investigates the practicability of fabricating a shape memory natural rubber with the use of palmitic acid as the swelling agent. Strips of natural rubber samples were swollen in molten palmitic acid at 75 °C. Equilibrium swelling of natural rubber with palmitic acid was found to occur at approximately 50 min of swelling time. Under cooling effect, the palmitic acid crystallized to form a percolated crystalline platelet network. These networks allow fabricated shape memory natural rubber (SMNR to deform and recover its shape at a temperature above the melting point of palmitic acid. Under controlled uniaxial stress, the natural rubber sample with 0 parts per hundred rubber (phr carbon black loading exhibits fixity and recovery of 80 ± 10%. Motivation of this research is primarily on practicability of palmitic acid to be used as a swelling agent for shape memory properties. Results show that palmitic acid is a relatively good swelling agent to induce shape memory properties into natural rubber.

  9. A view of treatment process of melted nuclear fuel on a severe accident plant using a molten salt system

    Energy Technology Data Exchange (ETDEWEB)

    Fujita, R.; Takahashi, Y.; Nakamura, H.; Mizuguchi, K. [Power and Industrial Research and Development Center, Toshiba Corporation Power Systems Company, 4-1 Ukishima-cho, Kawasaki-ku, Kawasaki 210-0862 (Japan); Oomori, T. [Chemical System Design and Engineering Department, Toshiba Corporation Power Systems Company, 8 Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan)

    2013-07-01

    At severe accident such as Fukushima Daiichi Nuclear Power Plant Accident, the nuclear fuels in the reactor would melt and form debris which contains stable UO2-ZrO2 mixture corium and parts of vessel such as zircaloy and iron component. The requirements for solution of issues are below; -) the reasonable treatment process of the debris should be simple and in-situ in Fukushima Daiichi power plant, -) the desirable treatment process is to take out UO{sub 2} and PuO{sub 2} or metallic U and TRU metal, and dispose other fission products as high level radioactive waste; and -) the candidate of treatment process should generate the smallest secondary waste. Pyro-process has advantages to treat the debris because of the high solubility of the debris and its total process feasibility. Toshiba proposes a new pyro-process in molten salts using electrolysing Zr before debris fuel being treated.

  10. Effect of process parameters on formability of laser melting deposited 12CrNi2 alloy steel

    Science.gov (United States)

    Peng, Qian; Dong, Shiyun; Kang, Xueliang; Yan, Shixing; Men, Ping

    2018-03-01

    As a new rapid prototyping technology, the laser melting deposition technology not only has the advantages of fast forming, high efficiency, but also free control in the design and production chain. Therefore, it has drawn extensive attention from community.With the continuous improvement of steel performance requirements, high performance low-carbon alloy steel is gradually integrated into high-tech fields such as aerospace, high-speed train and armored equipment.However, it is necessary to further explore and optimize the difficult process of laser melting deposited alloy steel parts to achieve the performance and shape control.This article took the orthogonal experiment on alloy steel powder by laser melting deposition ,and revealed the influence rule of the laser power, scanning speed, powder gas flow on the quality of the sample than the dilution rate, surface morphology and microstructure analysis were carried out.Finally, under the optimum technological parameters, the Excellent surface quality of the alloy steel forming part with high density, no pore and cracks was obtained.

  11. Characterization of high-purity niobium structures fabricated using the electron beam melting process

    Science.gov (United States)

    Terrazas Najera, Cesar Adrian

    Additive Manufacturing (AM) refers to the varied set of technologies utilized for the fabrication of complex 3D components from digital data in a layer-by-layer fashion. The use of these technologies promises to revolutionize the manufacturing industry. The electron beam melting (EBM) process has been utilized for the fabrication of fully dense near-net-shape components from various metallic materials. This process, catalogued as a powder bed fusion technology, consists of the deposition of thin layers (50 - 120microm) of metallic powder particles which are fused by the use of a high energy electron beam and has been commercialized by Swedish company Arcam AB. Superconducting radio frequency (SRF) cavities are key components that are used in linear accelerators and other light sources for studies of elemental physics. Currently, cavity fabrication is done by employing different forming processes including deep-drawing and spinning. In both of the latter techniques, a feedstock high-purity niobium sheet with a thickness ranging from 3-4 mm is mechanically deformed and shaped into the desired geometry. In this manner, half cavities are formed that are later joined by electron beam welding (EBW). The welding step causes variability in the shape of the cavity and can also introduce impurities at the surface of the weld interface. The processing route and the purity of niobium are also of utmost importance since the presence of impurities such as inclusions or defects can be detrimental for the SRF properties of cavities. The focus of this research was the use of the EBM process in the manufacture of high purity niobium parts with potential SRF applications. Reactor grade niobium was plasma atomized and used as the precursor material for fabrication using EBM. An Arcam A2 system was utilized for the fabrication. The system had all internal components of the fabrication chamber replaced and was cleaned to prevent contamination of niobium powder. A mini-vat, developed at

  12. The Optimum Processing Parameter of Carbon Nano tubes and Thermoplastic Natural Rubber (NR/LNR/LLDPE) Composites Based on Tensile Properties

    International Nuclear Information System (INIS)

    Hazwani Halim; Syed Yusainee Syed Yahya; Sahrim Ahmad; Tarawneh, M.A.; Shamsul Bahri, A.R.

    2011-01-01

    In this study, the exact processing parameter including mixing time, rotor speed and temperature of CNTs and TPNR (NR/LNR/LLDPE) composite has been examined using tensile properties. To prepare the composite, the matrix NR/LLDPE will compatabilized using liquid natural rubber (LNR) with 40 % NR, 10 % LNR and 50 % LLDPE. Then, 2 % CNTs will be incorporated into the matrix using different processing temperature, rotor speed and mixing time. For the temperature, different temperature that used are 135, 140, 145, 150 and 155 degree and for the rotor speed 45, 50, 55, 60 and 65 rpm have been used. As for the mixing time, five different time have been investigated which is 9 min,11 min, 13 min, 15 min and 17 min. The results for Young's modulus and elongation at break show that there is the maximum increment for the composite that have been prepared using 140 degree Celsius, 55 rpm and 13 min. However when the temperature has been increased, both of these properties has been decreased. Based on these results we can conclude that the optimum processing parameter for these CNTs composite is quite similar with the composite of the matrix (TPNR) itself. (author)

  13. Melt-processable hydrophobic acrylonitrile-based copolymer systems with adjustable elastic properties designed for biomedical applications.

    Science.gov (United States)

    Cui, J; Trescher, K; Kratz, K; Jung, F; Hiebl, B; Lendlein, A

    2010-01-01

    Acrylonitrile-based polymer systems (PAN) are comprehensively explored as versatile biomaterials having various potential biomedical applications, such as membranes for extra corporal devices or matrixes for guided skin reconstruction. The surface properties (e.g. hydrophilicity or charges) of such materials can be tailored over a wide range by variation of molecular parameters such as different co-monomers or their sequence structure. Some of these materials show interesting biofunctionalities such as capability for selective cell cultivation. So far, the majority of AN-based copolymers, which were investigated in physiological environments, were processed from the solution (e.g. membranes), as these materials are thermo-sensitive and might degrade when heated. In this work we aimed at the synthesis of hydrophobic, melt-processable AN-based copolymers with adjustable elastic properties for preparation of model scaffolds with controlled pore geometry and size. For this purpose a series of copolymers from acrylonitrile and n-butyl acrylate (nBA) was synthesized via free radical copolymerisation technique. The content of nBA in the copolymer varied from 45 wt% to 70 wt%, which was confirmed by 1H-NMR spectroscopy. The glass transition temperatures (Tg) of the P(AN-co-nBA) copolymers determined by differential scanning calorimetry (DSC) decreased from 58 degrees C to 20 degrees C with increasing nBA-content, which was in excellent agreement with the prediction of the Gordon-Taylor equation based on the Tgs of the homopolymers. The Young's modulus obtained in tensile tests was found to decrease significantly with rising nBA-content from 1062 MPa to 1.2 MPa. All copolymers could be successfully processed from the melt with processing temperatures ranging from 50 degrees C to 170 degrees C, whereby thermally induced decomposition was only observed at temperatures higher than 320 degrees C in thermal gravimetric analysis (TGA). Finally, the melt processed P

  14. New rubber qualification for the igniter adapter

    Science.gov (United States)

    Humpherys, Mark A.

    1994-01-01

    Kirkhill Rubber Company (KRC) has informed Thiokol Corporation that two raw materials used in the asbestos and silica filled acrylonitrile butadience rubber (NBR) formulation per STW 2621 are no longer available from their vendors. Agerite White (Di-beta-naphthyl-paraphenylene diamine), manufactured by B. F. Goodrich, is an antioxidant used in NBR. This raw material makes up roughly 1-2 percent of the finished product. KRC proposed that this raw material be replaced by Agerite Stalite S (mixture of octylated diphenylamines) distributed by R. T. Vanderbilt Co. Protox-166 zinc oxide, manufactured by Zinc Corporation of America, is an activator currently used in NBR. This material also makes up about 1-2 percent of the finished material. Protox-166 is an American process grade zinc oxide. It is proposed by KRC to replace Protox-166 with Kadox-930C, a French process grade zinc oxide. American process grades have an ASTM minimum purity of 99.0 percent; the French process grades have a minimum purity of 99.5 percent. Previous testing per WTP-0270 has demonstrated that the mechanical and thermal properties of the rubber with the new ingredients are comparable to the 'old' rubber. The test results are reported in TWR-61790. One igniter adapter, Part no. 7U77562-02 serial no. 2 was insulated per ETP-1206 using the new rubber formulation and a modified lay up and cure method to demonstrate that there is no impact on this process. The results of this demonstration are reported.

  15. A combined experimental and theoretical approach to establish the relationship between shear force and clay platelet delamination in melt-processed polypropylene nanocomposites

    CSIR Research Space (South Africa)

    Bandyopadhyay, J

    2014-04-01

    Full Text Available In this article, a combined experimental and theoretical approach has been proposed to establish a relationship between the required shear force and the degree of delamination of clay tactoids during the melt-processing of polymer nanocomposites...

  16. TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

    Directory of Open Access Journals (Sweden)

    S. V. Terletski

    2007-01-01

    Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

  17. On the Selective Laser Melting (SLM of the AlSi10Mg Alloy: Process, Microstructure, and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Francesco Trevisan

    2017-01-01

    Full Text Available The aim of this review is to analyze and to summarize the state of the art of the processing of aluminum alloys, and in particular of the AlSi10Mg alloy, obtained by means of the Additive Manufacturing (AM technique known as Selective Laser Melting (SLM. This process is gaining interest worldwide, thanks to the possibility of obtaining a freeform fabrication coupled with high mechanical properties related to a very fine microstructure. However, SLM is very complex, from a physical point of view, due to the interaction between a concentrated laser source and metallic powders, and to the extremely rapid melting and the subsequent fast solidification. The effects of the main process variables on the properties of the final parts are analyzed in this review: from the starting powder properties, such as shape and powder size distribution, to the main process parameters, such as laser power and speed, layer thickness, and scanning strategy. Furthermore, a detailed overview on the microstructure of the AlSi10Mg material, with the related tensile and fatigue properties of the final SLM parts, in some cases after different heat treatments, is presented.

  18. On the Selective Laser Melting (SLM) of the AlSi10Mg Alloy: Process, Microstructure, and Mechanical Properties.

    Science.gov (United States)

    Trevisan, Francesco; Calignano, Flaviana; Lorusso, Massimo; Pakkanen, Jukka; Aversa, Alberta; Ambrosio, Elisa Paola; Lombardi, Mariangela; Fino, Paolo; Manfredi, Diego

    2017-01-18

    The aim of this review is to analyze and to summarize the state of the art of the processing of aluminum alloys, and in particular of the AlSi10Mg alloy, obtained by means of the Additive Manufacturing (AM) technique known as Selective Laser Melting (SLM). This process is gaining interest worldwide, thanks to the possibility of obtaining a freeform fabrication coupled with high mechanical properties related to a very fine microstructure. However, SLM is very complex, from a physical point of view, due to the interaction between a concentrated laser source and metallic powders, and to the extremely rapid melting and the subsequent fast solidification. The effects of the main process variables on the properties of the final parts are analyzed in this review: from the starting powder properties, such as shape and powder size distribution, to the main process parameters, such as laser power and speed, layer thickness, and scanning strategy. Furthermore, a detailed overview on the microstructure of the AlSi10Mg material, with the related tensile and fatigue properties of the final SLM parts, in some cases after different heat treatments, is presented.

  19. Porous γ-TiAl Structures Fabricated by Electron Beam Melting Process

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2016-01-01

    Full Text Available Porous metal structures have many benefits over fully dense structures for use in bio-implants. The designs of porous structures can be made more sophisticated by altering their pore volume and strut orientation. Porous structures made from biocompatible materials such as titanium and its alloys can be produced using electron-beam melting, and recent reports have shown the biocompatibility of titanium aluminide (γ-TiAl. In the present work, we produced porous γ-TiAl structures by electron-beam melting, incorporating varying pore volumes. To achieve this, the individual pore dimensions were kept constant, and only the strut thickness was altered. Thus, for the highest pore volume of ~77%, the struts had to be as thin as half a millimeter. To accomplish such fine struts, we used various beam currents and scan strategies. Microscopy showed that selecting a proper scan strategy was most important in producing these fine struts. Microcomputed tomography revealed no major gaps in the struts, and the fine struts displayed compressive stiffness similar to that of natural bone. The characteristics of these highly-porous structures suggest their promise for use in bio-implants.

  20. Usage of Thermodynamic Activity for Optimization of Power Expenses in Respect of Casting Process in Arc Steel-Melting Furnace

    Directory of Open Access Journals (Sweden)

    A. N. Chichko

    2006-01-01

    Full Text Available The equilibrium between carbon and oxygen has been investigated during oxidizing refining in an arc steel-melting furnace. It is shown that there is a possibility to apply an equilibrium thermodynamic. It has been established that during oxidizing refining FeO concentration in slag practically does not depend on C concentration in metal. It is demonstrated that in a number of cases metal carbon oxidation is characterized by the presence of a transit period that may be attributed to incomplete slag-formation process.

  1. Radiation cured silicone rubber articles

    International Nuclear Information System (INIS)

    DuPont, J.G.; Goodwin, P.A.

    1984-01-01

    A process for making radiation cured silicone rubber articles is disclosed wherein a hydroxyl-terminated polysilaxane having a molecular weight from about 50,000 to about 2,000,000, optionally modified by mixing with up to 85% of an end-stopped silicone rubber, is mixed with from about 10 to about 70 parts per hundred of rubber of a finely divided silica filler with a particle size in the reinforcing range and other inert fillers as determined by desired final properties; the composition so prepared is formed into the desired shape at room temperature; the article so formed is precured to improve the mechanical properties of the material with which it is made by exposure to ammonia gas, ammonium hydroxide, or to the vapors or solutions of a volatile amine at room temperature; and the precured article is irradiated with high energy electrons or gamma radiation to effect a permanent cure of the material from which the article is formed

  2. Model of interfacial melting

    DEFF Research Database (Denmark)

    Mouritsen, Ole G.; Zuckermann, Martin J.

    1987-01-01

    A two-dimensional model is proposed to describe systems with phase transitions which take place in terms of crystalline as well as internal degrees of freedom. Computer simulation of the model shows that the interplay between the two sets of degrees of freedom permits observation of grain-boundar......-boundary formation and interfacial melting, a nonequilibrium process by which the system melts at the boundaries of a polycrystalline domain structure. Lipid membranes are candidates for systems with pronounced interfacial melting behavior....

  3. Process design and control of a twin screw hot melt extrusion for continuous pharmaceutical tamper-resistant tablet production.

    Science.gov (United States)

    Baronsky-Probst, J; Möltgen, C-V; Kessler, W; Kessler, R W

    2016-05-25

    Hot melt extrusion (HME) is a well-known process within the plastic and food industries that has been utilized for the past several decades and is increasingly accepted by the pharmaceutical industry for continuous manufacturing. For tamper-resistant formulations of e.g. opioids, HME is the most efficient production technique. The focus of this study is thus to evaluate the manufacturability of the HME process for tamper-resistant formulations. Parameters such as the specific mechanical energy (SME), as well as the melt pressure and its standard deviation, are important and will be discussed in this study. In the first step, the existing process data are analyzed by means of multivariate data analysis. Key critical process parameters such as feed rate, screw speed, and the concentration of the API in the polymers are identified, and critical quality parameters of the tablet are defined. In the second step, a relationship between the critical material, product and process quality attributes are established by means of Design of Experiments (DoEs). The resulting SME and the temperature at the die are essential data points needed to indirectly qualify the degradation of the API, which should be minimal. NIR-spectroscopy is used to monitor the material during the extrusion process. In contrast to most applications in which the probe is directly integrated into the die, the optical sensor is integrated into the cooling line of the strands. This saves costs in the probe design and maintenance and increases the robustness of the chemometric models. Finally, a process measurement system is installed to monitor and control all of the critical attributes in real-time by means of first principles, DoE models, soft sensor models, and spectroscopic information. Overall, the process is very robust as long as the screw speed is kept low. Copyright © 2015 Elsevier B.V. All rights reserved.

  4. Processing and characterization of Al–Cu–Li alloy AA2195 undergoing scale up production through the vacuum induction melting technique

    Energy Technology Data Exchange (ETDEWEB)

    Nayan, Niraj, E-mail: metnayan@gmail.com [Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Trivandrum 695022 (India); Murty, S.V.S. Narayana; Jha, Abhay K.; Pant, Bhanu; Sharma, S.C.; George, Koshy M. [Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Trivandrum 695022 (India); Sastry, G.V.S. [Department of Metallurgical Engineering, Institute of Technology, Banaras Hindu University, Varanasi (India)

    2013-08-01

    The inherent properties of lithium, such as high reactivity and toxicity, relatively low density, low melting point, along with its high cost requires a special technological approach to cast Al–Cu–Li alloy AA2195 as compared to the conventional Direct Chill (DC) casting of aluminum alloys. This paper describes the processing requirements for melting and casting of 200 kg of Al–Cu–Li alloy in a Vacuum Induction Melting (VIM) furnace under dynamic inert atmosphere. The as-cast billets have been homogenized to remove microsegregation as well as to avoid incipient melting, and subsequently subjected for secondary metal processing operations viz., forging and rolling. The product in the form of 4 mm thick sheets was subjected to various heat treatments in T8 (Solution Treatment+WQ+CW+Aging) condition. Mechanical properties were evaluated at room temperature and were correlated with microstructures of the sheets processed under different conditions using transmission electron microscopy (TEM)

  5. Processing and characterization of Al–Cu–Li alloy AA2195 undergoing scale up production through the vacuum induction melting technique

    International Nuclear Information System (INIS)

    Nayan, Niraj; Murty, S.V.S. Narayana; Jha, Abhay K.; Pant, Bhanu; Sharma, S.C.; George, Koshy M.; Sastry, G.V.S.

    2013-01-01

    The inherent properties of lithium, such as high reactivity and toxicity, relatively low density, low melting point, along with its high cost requires a special technological approach to cast Al–Cu–Li alloy AA2195 as compared to the conventional Direct Chill (DC) casting of aluminum alloys. This paper describes the processing requirements for melting and casting of 200 kg of Al–Cu–Li alloy in a Vacuum Induction Melting (VIM) furnace under dynamic inert atmosphere. The as-cast billets have been homogenized to remove microsegregation as well as to avoid incipient melting, and subsequently subjected for secondary metal processing operations viz., forging and rolling. The product in the form of 4 mm thick sheets was subjected to various heat treatments in T8 (Solution Treatment+WQ+CW+Aging) condition. Mechanical properties were evaluated at room temperature and were correlated with microstructures of the sheets processed under different conditions using transmission electron microscopy (TEM)

  6. Modeling of the thermal physical process and study on the reliability of linear energy density for selective laser melting

    Directory of Open Access Journals (Sweden)

    Zhaowei Xiang

    2018-06-01

    Full Text Available A finite element model considering volume shrinkage with powder-to-dense process of powder layer in selective laser melting (SLM is established. Comparison between models that consider and do not consider volume shrinkage or powder-to-dense process is carried out. Further, parametric analysis of laser power and scan speed is conducted and the reliability of linear energy density as a design parameter is investigated. The results show that the established model is an effective method and has better accuracy allowing for the temperature distribution, and the length and depth of molten pool. The maximum temperature is more sensitive to laser power than scan speed. The maximum heating rate and cooling rate increase with increasing scan speed at constant laser power and increase with increasing laser power at constant scan speed as well. The simulation results and experimental result reveal that linear energy density is not always reliable using as a design parameter in the SLM. Keywords: Selective laser melting, Volume shrinkage, Powder-to-dense process, Numerical modeling, Thermal analysis, Linear energy density

  7. Dual Phase Lag Model of Melting Process in Domain of Metal Film Subjected to an External Heat Flux

    Directory of Open Access Journals (Sweden)

    Mochnacki B.

    2016-12-01

    Full Text Available Heating process in the domain of thin metal film subjected to a strong laser pulse are discussed. The mathematical model of the process considered is based on the dual-phase-lag equation (DPLE which results from the generalized form of the Fourier law. This approach is, first of all, used in the case of micro-scale heat transfer problems (the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered. The external heating (a laser action is substituted by the introduction of internal heat source to the DPLE. To model the melting process in domain of pure metal (chromium the approach basing on the artificial mushy zone introduction is used and the main goal of investigation is the verification of influence of the artificial mushy zone ‘width’ on the results of melting modeling. At the stage of numerical modeling the author’s version of the Control Volume Method is used. In the final part of the paper the examples of computations and conclusions are presented.

  8. Analysis of grain growth process in melt spun Fe-B alloys under the initial saturated grain boundary segregation condition

    International Nuclear Information System (INIS)

    Chen, Z.; Liu, F.; Yang, X.Q.; Fan, Y.; Shen, C.J.

    2012-01-01

    Highlights: → We compared pure kinetic, pure thermodynamic and extended thermo-kinetic models. → An initial saturated GB segregation condition of nanoscale Fe-B alloys was determined. → The controlled-mechanism was proposed using two characteristic times (t 1 and t 2 ). - Abstract: A grain growth process in the melt spun low-solid-solubility Fe-B alloys was analyzed under the initial saturated grain boundary (GB) segregation condition. Applying melt spinning technique, single-phase supersaturated nanograins were prepared. Grain growth behavior of the single-phase supersaturated nanograins was investigated by performing isothermal annealing at 700 deg. C. Combined with the effect of GB segregation on the initial GB excess amount, the thermo-kinetic model [Chen et al., Acta Mater. 57 (2009) 1466] was extended to describe the initial GB segregation condition of nanoscale Fe-B alloys. In comparison of pure kinetic model, pure thermodynamic model and the extended thermo-kinetic model, an initial saturated GB segregation condition was determined. The controlled-mechanism of grain growth under initial saturated GB segregation condition was proposed using two characteristic annealing times (t 1 and t 2 ), which included a mainly kinetic-controlled process (t ≤ t 1 ), a transition from kinetic-mechanism to thermodynamic-mechanism (t 1 2 ) and pure thermodynamic-controlled process (t ≥ t 2 ).

  9. [Energy dispersive spectrum analysis of surface compositions of selective laser melting cobalt-chromium alloy fabricated by different processing parameters].

    Science.gov (United States)

    Qian, Liang; Zeng, Li; Wei, Bin; Gong, Yao

    2015-06-01

    To fabricate selective laser melting cobalt-chromium alloy samples by different processing parameters, and to analyze the changes of energy dispersive spectrum(EDS) on their surface. Nine groups were set up by orthogonal experimental design according to different laser powers,scanning speeds and powder feeding rates(laser power:2500-3000 W, scanning speed: 5-15 mm/s, powder feeding rate: 3-6 r/min). Three cylinder specimens(10 mm in diameter and 3 mm in thickness) were fabricated in each group through Rofin DL 035Q laser cladding system using cobalt-chromium alloy powders which were developed independently by our group.Their surface compositions were then measured by EDS analysis. Results of EDS analysis of the 9 groups fabricated by different processing parameters(Co:62.98%-67.13%,Cr:25.56%-28.50%,Si:0.49%-1.23%) were obtained. They were similar to the compositions of cobalt-chromium alloy used in dental practice. According to EDS results, the surface compositions of the selective laser melting cobalt-chromium alloy samples are stable and controllable, which help us gain a preliminary sight into the range of SLM processing parameters. Supported by "973" Program (2012CB910401) and Research Fund of Science and Technology Committee of Shanghai Municipality (12441903001 and 13140902701).

  10. Production and performance of desulfurized rubber asphalt binder

    Directory of Open Access Journals (Sweden)

    Yanping Sheng

    2017-05-01

    Full Text Available Asphalt rubber binder typically exhibits disadvantages like segregation and high viscosity; however, this can be improved by the incorporation of desulfurized rubber powder. This study examined the swelling principle of desulfurized rubber asphalt (DRA. In addition, it evaluated the performance of DRA fabricated with various rubber powder contents under different shear conditions and development time. Superpave binders tests, including Brookfield viscosity, dynamic shear rheometer (DSR and bending beam rheometer (BBR tests, were applied on three control binders (i.e., neat, 20 mesh asphalt rubber binder, 40 mesh asphalt rubber binder and a DRA binder. Binder testing results indicated that rubber powder swelled into the base binder and resulted in enhanced stability. Optimum performance of the DRA binder was achieved by adding 20% (by weight of rubber powder into the base binder at shear rate, shear temperature, shear time and development time of 7000 r/min, 170 °C, 60 min and 45 min, respectively. Modified ranges of production conditions were also provided to widen the application of DRA in field construction. It appeared that DRA binder benefited from the recovered plasticity and viscosity of the rubber and consequently, exhibited superior performance over the neat and conventional asphalt rubber binders. Preliminary mixture evaluation was also conducted and the DRA binder was found to significantly improve the mixture resistance to permanent deformation and water damage. Overall, the DAR binder is encouraged to be used as a modified binder for flexible pavements. Keywords: Desulfurized rubber asphalt, Swelling model, Production process, Asphalt performance, Rubber asphalt

  11. X-ray Tomography Characterisation of Lattice Structures Processed by Selective Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Everth Hernández-Nava

    2017-08-01

    Full Text Available Metallic lattice structures intentionally contain open porosity; however, they can also contain unwanted closed porosity within the structural members. The entrained porosity and defects within three different geometries of Ti-6Al-4V lattices, fabricated by Selective Electron Beam Melting (SEBM, is assessed from X-ray computed tomography (CT scans. The results suggest that horizontal struts that are built upon loose powder show particularly high (~20 × 10−3 vol % levels of pores, as do nodes at which many (in our case 24 struts meet. On the other hand, for struts more closely aligned (0° to 54° to the build direction, the fraction of porosity appears to be much lower (~0.17 × 10−3% arising mainly from pores contained within the original atomised powder particles.

  12. Biodiesel production methods of rubber seed oil: a review

    Science.gov (United States)

    Ulfah, M.; Mulyazmi; Burmawi; Praputri, E.; Sundari, E.; Firdaus

    2018-03-01

    The utilization of rubber seed as raw material of biodiesel production is seen highly potential in Indonesia. The availability of rubber seeds in Indonesia is estimated about 5 million tons per annum, which can yield rubber seed oil about 2 million tons per year. Due to the demand of edible oils as a food source is tremendous and the edible oil feedstock costs are far expensive to be used as fuel, production of biodiesel from non-edible oils such as rubber seed is an effective way to overcome all the associated problems with edible oils. Various methods for producing biodiesel from rubber seed oil have been reported. This paper introduces an optimum condition of biodiesel production methods from rubber seed oil. This article was written to be a reference in the selection of methods and the further development of biodiesel production from rubber seed oil. Biodiesel production methods for rubber seed oils has been developed by means of homogeneous catalysts, heterogeneous catalysts, supercritical method, ultrasound, in-situ and enzymatic processes. Production of biodiesel from rubber seed oil using clinker loaded sodium methoxide as catalyst is very interesting to be studied and developed further.

  13. Application of gamma irradiation for incorporation of rubber powder in the formulations EPDM and NBR rubber

    International Nuclear Information System (INIS)

    Kiyan, Ludmila de Ysasa Pozzo

    2014-01-01

    The natural decomposition of rubber is a very slow process due to its three-dimensional network formed by vulcanized crosslinked structures becoming extremely difficult to reprocess this material. The present work aims to study the application of gamma irradiation as devulcanization process for material reuse/recycling. The interactions of elastomers with ionizing radiation of a gamma source were investigated and the changes in physicochemical properties of the materials were evaluated. Formulations of NBR (acrylonitrile - butadiene) and EPDM (ethylene - propylene - diene terpolymer) from the rubber industry were crosslinked by conventional sulfur-based mixing. Master - batch was processed with rubber powder (industrial waste) and virgin rubber. The raw material (master batch) was irradiated in 60 Co source at doses of 50, 100, 150 kGy and dose rate of 5 kGy h -1 at room temperature. The irradiated material was incorporated in classical sulfur-based formulations. The formulations were characterized by: infrared spectroscopy (FTIR), thermal analysis (TG and DTG), tensile strength, elongation at break, hardness, abrasion resistance, rheometry and swelling. The results showed a predominance of chain scission at a dose of 50 kGy for EPDM rubber. For nitrile predominance of chain scission was observed at a dose of 100 kGy. These results show the possibility of the use of gamma radiation for the reuse/recycling of EPDM and nitrile rubbers. (author)

  14. Microstructure of Semi-Solid 6063 Alloy Fabricated by Radial Forging Combined with Unidirectional Compression Recrystallization and Partial Melting Process

    Directory of Open Access Journals (Sweden)

    Wang Yongfei

    2017-01-01

    Full Text Available Radial forging combined with unidirectional compression (RFCUM is introduced in recrystallization and partial melting (RAP to fabricate semi-solid 6063 aluminum alloy, which can be defined as a process of RFCUM-RAP. In this study, the microstructures of semi-solid 6063 alloy prepared by semi-solid isothermal treatment (SSIT and RFCUM-RAP processes are investigated. The results show that, the solid grains of semi-solid alloy prepared by SSIT are large and irregular. However, solid grains of semi-solid billet prepared by RFCUC-RAP are fine and spherical. Additionally, during RFCUC-RAP process, with the increase of isothermal holding time, the shape of solid grain is more and more spherical, but the size of solid grain is gradually increased. To obtain ideal semi-solid microstructure, the optimal isothermal holding temperature and time are 630 °C and 5~10 min, respectively.

  15. Influence of Plasma Treatments on the Frictional Performance of Rubbers

    NARCIS (Netherlands)

    Wolthuizen, D.J.; Martinez-Martinez, D.; Pei, Y.T.; Hosson, J.Th.M. De

    The frictional performance of several rubbers after pulsed-DC plasma treatments has been examined. In all cases, the treated rubbers showed better performance than the corresponding untreated ones. Stronger treatments, in terms of longer process time and/or higher substrate bias voltage, led to

  16. Ground tire rubber as a stabilizer for subgrade soils.

    Science.gov (United States)

    2014-05-01

    Over 250 million scrap tires are generated annually in the U.S. Historically, a significant portion of these tires : have been processed into finely ground tire rubber (GTR), or crumb rubber, for use as an additive in hot mix asphalt : (HMA) pavement...

  17. Ground tire rubber as a stabilizer for subgrade soils : [summary].

    Science.gov (United States)

    2014-05-01

    Over 250 million scrap tires are generated : annually in the U.S. Historically, a significant : portion of these tires have been processed into : finely ground tire rubber (GTR), or crumb rubber, : for use as an additive in hot mix asphalt (HMA) : pa...

  18. Crystallization of nuclear glass under a thermal gradient: application to the self-crucible produced in the skull melting process

    International Nuclear Information System (INIS)

    Delattre, O.

    2013-01-01

    In the context of the vitrification of high level nuclear waste, a new industrial process has been launched in 2010 at the La Hague factory: The skull melting process. This setup applies thermal gradients to the melt, which leads to the formation of a solid layer of glass: the 'self-crucible'. The question would be to know whether these thermal gradients have an impact or not on the crystallization behaviour of the considered glasses in the self crucible. In order to answer that question, the crystallization of two glass compositions of nuclear interest has been investigated with an image analysis based method in isothermal and thermal gradient heat treatments conditions. The isothermal experiments allow for the quantification (growth speed, nucleation, crystallized fraction) of the crystallization of apatites (660 C-900 C) and powellites (630 C-900 C). The comparison of the results obtained through these two types of experimentations allows us to conclude that there is no impact of the thermal gradient on the crystallization of the studied glass compositions. In order to complete the image analysis study (based on surfaces), in and ex situ microtomography experiments have been performed at ESRF (Grenoble) on the ID19 beamline. This study allowed us to follow the crystallization of apatites in a simplified glass and to confirm the reliability of the image analysis method based on the analysis of surfaces. (author) [fr

  19. Fabrication and heat treatment of high strength Al-Cu-Mg alloy processed using selective laser melting

    Science.gov (United States)

    Zhang, Hu; Zhu, Haihong; Nie, Xiaojia; Qi, Ting; Hu, Zhiheng; Zeng, Xiaoyan

    2016-04-01

    The proposed paper illustrates the fabrication and heat treatment of high strength Al-Cu-Mg alloy produced by selective laser melting (SLM) process. Al-Cu-Mg alloy is one of the heat treatable aluminum alloys regarded as difficult to fusion weld. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, 3D Al-Cu-Mg parts with relative high density of 99.8% are produced by SLM from gas atomized powders. Room temperature tensile tests reveal a remarkable mechanical behavior: the samples show yield and tensile strengths of about 276 MPa and 402 MPa, respectively, along with fracture strain of 6%. The effect of solution treatment on microstructure and related tensile properties is examined and the results demonstrate that the mechanical behavior of the SLMed Al-Cu-Mg samples can be greatly enhanced through proper heat treatment. After T4 solution treatment at 540°C, under the effect of precipitation strengthening, the tensile strength and the yield strength increase to 532 MPa and 338 MPa, respectively, and the elongation increases to 13%.

  20. Radiation vulcanization of natural rubber latex sensitized with commercial gases

    Energy Technology Data Exchange (ETDEWEB)

    Chirinos, H.; Lugao, A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    2002-07-01

    The industrial activities using natural rubber latex are fully compatible with rural areas in Amazon and other places in Brazil, as well as in other tropical countries. However the classical sulfur vulcanization presents many occupational problems for the workers in rural areas. Radiation vulcanization of natural rubber latex is a much more friendly process as sulfur compounds are not needed for crosslinking, although chemicals as acrylate monomers, particularly multifunctional acrylates are still used as sensitizers for radiation processes. Two commercial gases, acetylene and butadiene, were selected as sensitizers for the radiation vulcanization of natural rubber latex instead of acrylates. These gases accelerate the crosslinking rates of the cure process and lower the radiation dose required to achieve vulcanization of natural rubber latex and improve the mechanical properties to reduce the tackiness of rubber goods. (author)

  1. Radiation vulcanization of natural rubber latex sensitized with commercial gases

    International Nuclear Information System (INIS)

    Chirinos, H.; Lugao, A.

    2002-01-01

    The industrial activities using natural rubber latex are fully compatible with rural areas in Amazon and other places in Brazil, as well as in other tropical countries. However the classical sulfur vulcanization presents many occupational problems for the workers in rural areas. Radiation vulcanization of natural rubber latex is a much more friendly process as sulfur compounds are not needed for crosslinking, although chemicals as acrylate monomers, particularly multifunctional acrylates are still used as sensitizers for radiation processes. Two commercial gases, acetylene and butadiene, were selected as sensitizers for the radiation vulcanization of natural rubber latex instead of acrylates. These gases accelerate the crosslinking rates of the cure process and lower the radiation dose required to achieve vulcanization of natural rubber latex and improve the mechanical properties to reduce the tackiness of rubber goods. (author)

  2. Sustainable treatment of rubber latex processing wastewater : the UASB-system combined with aerobic post-treatment

    NARCIS (Netherlands)

    Viet Nguyen Trung,

    1999-01-01

    The main objective of this PhD-thesis is to assess the applicability of UASB-process for treating RLP wastewater and the feasibility of some adequate post-treatment processes for the effluent of the anaerobic treatment process.

    The studies were carried out in The Netherlands during

  3. The effects of radiative heat transfer during the melting process of a high temperature phase change material confined in a spherical shell

    International Nuclear Information System (INIS)

    Archibold, Antonio Ramos; Rahman, Muhammad M.; Yogi Goswami, D.; Stefanakos, Elias K.

    2015-01-01

    Highlights: • Analyzed effects of radiation heat transfer during melting in spherical shell. • Performed analyses to ascertain the effects of optical thickness and the Planck, Grashof and Stefan numbers. • Present correlations for melt fraction and modified Nusselt number. - Abstract: The influence of radiation heat transfer during the phase change process of a storage material has been numerically analyzed in this study. Emphasis has been placed on the thermal characterization of a single constituent storage module rather than an entire storage system, in order to precisely capture the energy exchange contributions of all the fundamental heat transfer mechanisms during the melting of a phase change material (PCM) with tailored optical properties. The equations describing the conservation of mass, momentum and energy have been solved by using the control volume discretization approach, while the radiative transfer equation (RTE) was solved by the discrete ordinate method (DOM). The enthalpy–porosity method was used to track the PCM liquid/solid interface during the process. A parametric analysis has been performed in order to ascertain the effects of the optical thickness and the Planck, Grashof and Stefan numbers on the melting rate, as well as the total and radiative heat transfer rates at the inner surface of the shell. The results show that the presence of thermal radiation enhances the melting process. Correlations for the melt fraction and modified Nusselt number are developed for application in the design process of packed bed heat exchangers for latent heat thermal energy storage

  4. Laser melt injection of hard ceramic particles into Al and Ti alloys - processing, microstructure and mechanical behavior

    NARCIS (Netherlands)

    Ocelik, V; Nijman, S.; van Ingen, R; Oliveira, U; De Hosson, J Th M

    2003-01-01

    The conditions for a successful Laser Melt Injection (LMI) of SiC and WC particles into the melt pool of Al8Si and Ti6Al4V alloys were studied exptl. and theor. by FEM calcns. The laser employed is a high power Nd:YAG. The formation of a relatively thick aluminum oxide layer on the Al melt surface

  5. Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

    Energy Technology Data Exchange (ETDEWEB)

    Šturm, Roman, E-mail: roman.sturm@fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Štefanikova, Maria [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Steiner Petrovič, Darja [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

    2015-01-15

    Graphical abstract: - Highlights: • Heat-treatment protocol for laser surface melting of cold-work tool steel is proposed. • The laser melted steel surface is hardened, and morphologically modified. • The pre-heating of substrate creates a crack-and pore-free steel surface. • The optimum pre-heating temperature is determined to be 350 °C. • Using pre-heating the quantity of retained austenite is reduced. - Abstract: In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

  6. Development of rubber gloves by radiation vulcanization

    International Nuclear Information System (INIS)

    Makuuchi, K.; Yoshii, F.; Ishigaki, I.; Mogi, M.; Saito, T.

    1990-01-01

    The processes of radiation vulcanization and production of protective rubber gloves for radioactive contamination are described. A newly developed sensitizing system consisting of 5 phr 2-ethylhexyl acrylate and 1 phr carbon tetrachloride was used to vulcanize natural rubber latex at 12 kGy. Transparent and soft gloves were obtained from the radiation vulcanized latex by a coagulant dipping process. The mechanical properties of the gloves meet Japanese Industrial Standard specification for protective gloves. Combustion analysis of the gloves revealed that the amount of evolved sulfur dioxide and remaining ashes are less than those from commercially available rubber gloves. A trial usage of the gloves at a nuclear power plant showed that the gloves were easy to use for delicate work without undergoing fatigue. (author)

  7. Influence of electron beam Irradiation on PP/Piassava fiber composite prepared by melt extrusion process

    International Nuclear Information System (INIS)

    Gomes, Michelle G.; Ferreira, Maiara S.; Oliveira, Rene R.; Silva, Valquiria A.; Teixeira, Jaciele G.; Moura, Esperidiana A.B.

    2013-01-01

    In the latest years, the interest for the use of natural fibers in materials composites polymeric has increased significantly due to their environmental and technological advantages. Piassava fibers (Attalea funifera) have been used as reinforcement in the matrix of thermoplastic and thermoset polymers. In the present work (20%, in mass), piassava fibers with particle sizes equal or smaller than 250 μm were incorporated in the polypropylene matrix (PP) no irradiated and polypropylene matrix containing 10 % and 30 % of polypropylene treated by electron-beam radiation at 40 kGy (PP/PPi/Piassava). The composites PP/Piassava and PP/PPi/Piassava were prepared by using a twin screw extruder, followed by injection molding. The composite material samples obtained were treated by electron-beam radiation at 40 kGy, using a 1.5 MeV electron beam accelerator, at room temperature, in presence of air. After irradiation treatment, the irradiated and non-irradiated specimens tests samples were submitted to thermo-mechanical tests, melt flow index (MFI), sol-gel analysis, X-Ray diffraction (XRD) and scanning electron microscopy (SEM). (author)

  8. Alternating-current transport losses of melt-cast processed Bi-2212 bulk superconductor bars

    International Nuclear Information System (INIS)

    Tsukamoto, T; Inada, R; Inagaki, N; Andoh, H; Sugiura, T; Oota, A

    2003-01-01

    Using a melt-casting method, we have fabricated two pieces of Bi-2212 bulk superconductor bar with square and rectangular cross-sections, and we have investigated the alternating-current (ac) transport self-field losses at 77 K. Despite the main contribution of hysteresis loss of the superconductor, there is some difference in the loss behaviour between these two samples. To elucidate the origin, we make numerical calculations on the ac transport self-field losses as a function of current amplitude I 0 below the critical current I c . At a fixed I 0 , the calculated values using the uniform J c distribution and the actual cross-sectional geometry are much higher than the experimental data for the sample with a square cross-section 7.5 x 7.5 mm 2 , while there is good agreement between the calculation and the experiment for the sample with a rectangular cross-section 4.5 x 13.6 mm 2 . The discrepancy appearing in the sample with a square cross-section is ascribed to the actual J c distribution, which is confirmed by critical current measurements when scraping off the sample. The local J c value decreases significantly in going from the surface to the interior of the sample. This suppresses the extension of the flux-penetration region to the interior under ac current transmission and lowers the loss generation compared with the calculated results obtained by the uniform J c distribution

  9. Radioactive metal scrap recycling by melting process at the Chernobyl site

    International Nuclear Information System (INIS)

    Steinwarz, W.

    1995-01-01

    Within its TACIS programme the European Union ordered a feasibility study on the cleaning-up of the Chernobyl area from radioactively contaminated metallic material. The study was performed by a Ukrainian German Working Group under the leadership of Siempelkamp and finalized at the end of March 1994. The on-site evaluation for the 30 km exclusion zone showed an overall mass of metal scrap of min. 100,000 Mg with a maximum specific activity of 400 Bq/g based on 48 open depositories within the restricted area. Dominant radionuclides were Cs-137 and Sr-90 accompanied by a very low proportion of α-activity. The study report showed the technical feasibility of a melting plant designed with a throughput of 10'000 Mg per year and its suitability for the overall concept to handle the Chernobyl waste. The main task for the near future can be identified as the establishing of a sound financial concept. (author) 5 figs., 3 tabs., 2 refs

  10. Redox Interactions between Iron and Carbon in Planetary Mantles: Implications for Degassing and Melting Processes

    Science.gov (United States)

    Martin, A.; Righter, K.

    2009-01-01

    Carbon stability in planetary mantles has been studied by numerous authors because it is thought to be the source of C-bearing atmospheres and of C-rich lavas observed at the planetary surface. In the Earth, carbonaceous peridotites and eclogites compositions have been experimentally studied at mantle conditions [1] [2] [3]. [4] showed that the fO2 variations observed in martian meteorites can be explained by polybaric graphite-CO-CO2 equilibria in the Martian mantle. Based on thermodynamic calculations [4] and [5] inferred that the stable form of carbon in the source regions of the Martian basalts should be graphite (and/or diamond), and equilibrium with melts would be a source of CO2 for the martian atmosphere. Considering the high content of iron in the Martian mantle (approx.18.0 wt% FeO; [6]), compared to Earth s mantle (8.0 wt% FeO; [7]) Fe/C redox interactions should be studied in more detail.

  11. Modeling of the thermal physical process and study on the reliability of linear energy density for selective laser melting

    Science.gov (United States)

    Xiang, Zhaowei; Yin, Ming; Dong, Guanhua; Mei, Xiaoqin; Yin, Guofu

    2018-06-01

    A finite element model considering volume shrinkage with powder-to-dense process of powder layer in selective laser melting (SLM) is established. Comparison between models that consider and do not consider volume shrinkage or powder-to-dense process is carried out. Further, parametric analysis of laser power and scan speed is conducted and the reliability of linear energy density as a design parameter is investigated. The results show that the established model is an effective method and has better accuracy allowing for the temperature distribution, and the length and depth of molten pool. The maximum temperature is more sensitive to laser power than scan speed. The maximum heating rate and cooling rate increase with increasing scan speed at constant laser power and increase with increasing laser power at constant scan speed as well. The simulation results and experimental result reveal that linear energy density is not always reliable using as a design parameter in the SLM.

  12. Initial crystallization and growth in melt processing of large-domain YBa2Cu3Ox for magnetic levitation

    International Nuclear Information System (INIS)

    Shi, D.

    1994-10-01

    Crystallization temperature in YBa 2 Cu 3 O x (123) during peritectic reaction has been studied by differential thermal analysis (DTA) and optical microscopy. It has been found that YBa 2 Cu 3 O x experiences partial melting near 1,010 C during heating while crystallization takes place at a much lower temperature range upon cooling indicating a delayed nucleation process. A series of experiments have been conducted to search for the initial crystallization temperature in the Y 2 BaCuO x + liquid phase field. The authors have found that the slow-cool period (1 C/h) for the 123 grain texturing can start at as low as 960 C. This novel processing has resulted in high-quality, large-domain, strongly pinned 123 magnetic levitators

  13. Studies on Al-Cu-Li-Mg-Ag-Zr alloy processed through vacuum induction melting (VIM) technique

    International Nuclear Information System (INIS)

    Nayan, Niraj; Govind; Nair, K. Suseelan; Mittal, M.C.; Sudhakaran, K.N.

    2007-01-01

    A new technique of lithium addition has been adapted for the processing of Al-Cu-Li-Ag-Mg-Zr alloy, which gives more than 90% recovery of lithium throughout the billet. Processing studies on this alloy include casting, three step homogenization, to avoid incipient melting, and mechanical working particularly forging and rolling. The products in the form of sheets were subjected to various T6 (solution treatment + water quenching + aging) tempers. Mechanical properties were evaluated at room temperature and correlated with microstructure. Characterizations using optical microscope and post-fracture analysis have been carried out using Scanning electron microscope (SEM). Experimental investigation shows highest mechanical properties for the Al-1.3%Li alloy in T6 (500 deg. C/1 h + WQ + 190 deg. C/24 h) condition

  14. GLASS MELTING PHENOMENA, THEIR ORDERING AND MELTING SPACE UTILISATION

    Directory of Open Access Journals (Sweden)

    Němec L.

    2013-12-01

    Full Text Available Four aspects of effective glass melting have been defined – namely the fast kinetics of partial melting phenomena, a consideration of the melting phenomena ordering, high utilisation of the melting space, and effective utilisation of the supplied energy. The relations were defined for the specific melting performance and specific energy consumption of the glass melting process which involve the four mentioned aspects of the process and indicate the potentials of effective melting. The quantity “space utilisation” has been treated in more detail as an aspect not considered in practice till this time. The space utilisation was quantitatively defined and its values have been determined for the industrial melting facility by mathematical modelling. The definitions of the specific melting performance and specific energy consumption have been used for assessment of the potential impact of a controlled melt flow and high space utilisation on the melting process efficiency on the industrial scale. The results have shown that even the partial control of the melt flow, leading to the partial increase of the space utilisation, may considerably increase the melting performance, whereas a decrease of the specific energy consumption was determined to be between 10 - 15 %.

  15. Geological Mapping of Impact Melt Deposits at Lunar Complex Craters: New Insights into Morphological Diversity, Distribution and the Cratering Process

    Science.gov (United States)

    Dhingra, D.; Head, J. W., III; Pieters, C. M.

    2014-12-01

    We have completed high resolution geological mapping of impact melt deposits at the young lunar complex craters (wall and rim impact melt units and their relation to floor units have also been mapped. Among the distinctive features of these impact melt deposits are: 1) Impact Melt Wave Fronts: These are extensive (sometimes several kilometers in length) and we have documented their occurrence and distribution in different parts of the crater floor at Jackson and Tycho. These features emphasize melt mobility and style of emplacement during the modification stage of the craters. 2) Variations in Floor Elevations: Spatially extensive and coherent sections of crater floors have different elevations at all the three craters. The observed elevation differences could be caused by subsidence due to cooling of melt and/or structural failure, together with a contribution from regional slope. 3) Melt-Covered Megablocks: We also observe large blocks/rock-fragments (megablocks) covered in impact melt, which could be sections of collapsed wall or in some cases, subdued sections of central peaks. 4) Melt-Covered Central Peaks: Impact melt has also been mapped on the central peaks but varies in spatial extent among the craters. The presence of melt on peaks must be taken into account when interpreting peak mineralogy as exposures of deeper crust. 5) Boulder Distribution: Interesting trends are observed in the distribution of boulder units of various sizes; some impact melt units have spatially extensive boulders, while boulder distribution is very scarce in other units on the floor. We interpret these distributions to be influenced by a) the differential collapse of the crater walls during the modification stage, and b) the amount of relative melt volume retained in different parts of the crater floor. These observations provide important documentation of the morphological diversity and better understanding of the emplacement and final distribution of impact melt deposits.

  16. Transformation of medical grade silicone rubber under Nd:YAG and excimer laser irradiation: First step towards a new miniaturized nerve electrode fabrication process

    International Nuclear Information System (INIS)

    Dupas-Bruzek, C.; Robbe, O.; Addad, A.; Turrell, S.; Derozier, D.

    2009-01-01

    Medical grade silicone rubber, poly-dimethylsiloxane (PDMS) is a widely used biomaterial. Like for many polymers, its surface can be modified in order to change one or several of its properties which further allow this surface to be functionalized. Laser-induced surface modification of PDMS under ambient conditions is an easy and powerful method for the surface modification of PDMS without altering its bulk properties. In particular, we profit from both UV laser inducing surface modification and of UV laser micromachining to develop a first part of a new process aiming at increasing the number of contacts and tracks within the same electrode surface to improve the nerve selectivity of implantable self sizing spiral cuff electrodes. The second and last part of the process is to further immerse the engraved electrode in an autocatalytic Pt bath leading in a selective Pt metallization of the laser irradiated tracks and contacts and thus to a functionalized PDMS surface. In the present work, we describe the different physical and chemical transformations of a medical grade PDMS as a function of the UV laser and of the irradiation conditions used. We show that the ablation depths, chemical composition, structure and morphology vary with (i) the laser wavelength (using an excimer laser at 248 nm and a frequency-quadrupled Nd:YAG laser at 266 nm), (ii) the conditions of irradiation and (iii) the pulse duration. These different modified properties are expected to have a strong influence on the nucleation and growth rates of platinum which govern the adhesion and the thickness of the Pt layer on the electrodes and thus the DC resistance of tracks.

  17. Fundamental study on the melting process of crushed ice in a heat storage container; Chikunetsu sonai ni takuwaeta saihyo no yukai ni kansuru kisoteki kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Yanadori, M; Kobori, H [Hitachi, Ltd., Tokyo (Japan); Tsubota, Y [Tokyo Electric Power Co. Inc., Tokyo (Japan)

    1998-03-25

    This report deals with heat transfer in the melting process of crushed ice filling in a ice/water heat storage container. Volumetric heat transfer rate and melting end-time are measured when rectangular-type, small-stone-type and particle-type ice in the container are melted by circulation hot water. Melting end-time of small-stone-type ice is the shortest and that of particle-type ice is the latest. Volumetric heat transfer rate of small-stone-type ice and rectangular-type ice is larger than that of particle-type ice. The flow rate of circulation hot water throwing in container through a inlet pipe influences remarkably on heat transfer rate. 4 refs., 10 figs.

  18. Non-linear effects of initial melt temperatures on microstructures and mechanical properties during quenching process of liquid Cu{sub 46}Zr{sub 54} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mo, Yun-Fei [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Liu, Rang-Su, E-mail: liurangsu@sina.com [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Tian, Ze-An; Liang, Yong-Chao [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Zhang, Hai-Tao [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Department of Electronic and Communication Engineering, Changsha University, Changsha 410003 (China); Hou, Zhao-Yang [Department of Applied Physics, Chang’an University, Xi’an 710064 (China); Liu, Hai-Rong [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Zhang, Ai-long [College of Physics and Electronics, Hunan University of Arts and Science, Changde 415000 (China); Zhou, Li-Li [Department of Information Engineering, Gannan Medical University, Ganzhou 341000 (China); Peng, Ping [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Xie, Zhong [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China)

    2015-05-15

    A MD simulation of liquid Cu{sub 46}Zr{sub 54} alloys has been performed for understanding the effects of initial melt temperatures on the microstructural evolution and mechanical properties during quenching process. By using several microstructural analyzing methods, it is found that the icosahedral and defective icosahedral clusters play a key role in the microstructure transition. All the final solidification structures obtained at different initial melt temperatures are of amorphous structures, and their structural and mechanical properties are non-linearly related to the initial melt temperatures, and fluctuated in a certain range. Especially, there exists a best initial melt temperature, from which the glass configuration possesses the highest packing density, the optimal elastic constants, and the smaller extent of structural softening under deforming.

  19. Melt processing and property testing of a model system of plastics contained in waste from electrical and electronic equipment.

    Science.gov (United States)

    Triantou, Marianna I; Tarantili, Petroula A; Andreopoulos, Andreas G

    2015-05-01

    In the present research, blending of polymers used in electrical and electronic equipment, i.e. acrylonitrile-butadiene-styrene terpolymer, polycarbonate and polypropylene, was performed in a twin-screw extruder, in order to explore the effect process parameters on the mixture properties, in an attempt to determine some characteristics of a fast and economical procedure for waste management. The addition of polycarbonate in acrylonitrile-butadiene-styrene terpolymer seemed to increase its thermal stability. Also, the addition of polypropylene in acrylonitrile-butadiene-styrene terpolymer facilitates its melt processing, whereas the addition of acrylonitrile-butadiene-styrene terpolymer in polypropylene improves its mechanical performance. Moreover, the upgrading of the above blends by incorporating 2 phr organically modified montmorillonite was investigated. The prepared nanocomposites exhibit greater tensile strength, elastic modulus and storage modulus, as well as higher melt viscosity, compared with the unreinforced blends. The incorporation of montmorillonite nanoplatelets in polycarbonate-rich acrylonitrile-butadiene-styrene terpolymer/polycarbonate blends turns the thermal degradation mechanism into a two-stage process. Alternatively to mechanical recycling, the energy recovery from the combustion of acrylonitrile-butadiene-styrene terpolymer/polycarbonate and acrylonitrile-butadiene-styrene terpolymer/polypropylene blends was recorded by measuring the gross calorific value. Comparing the investigated polymers, polypropylene presents the higher gross calorific value, followed by acrylonitrile-butadiene-styrene terpolymer and then polycarbonate. The above study allows a rough comparative evaluation of various methodologies for treating plastics from waste from electrical and electronic equipment. © The Author(s) 2015.

  20. STUDY ON HEAT DYNAMIC LOADING OF RUBBER

    Directory of Open Access Journals (Sweden)

    T. I. Igumenova

    2015-01-01

    Full Text Available A number of studies on heat buildup in tire rubber surface scan method samples using a thermal imaging camera. Investigated the exothermic chemical reaction mechanical destruction rubber when loading designs permanent cyclic stretching with deformation of the working zone 50%. Percentage of deformation of the working zone was chosen on the basis of the actual data on the stretch-compression zone "Rusk" tires, which is the maximum level difference of deformation during run-in. Experiment plan provided for periodic relaxation samples of at least 72 hours for more accurate simulation of operation process of structural products. Created and processed data on temperature changes in samples for bar and line profile for rubber compounds with the introduction of nanomodifiers (fulleren technical carbon in comparison with the control sample without him. The data obtained reflect the nature of heat depending on the composition of the compound. Identified common patterns of thermal nature of physico-chemical process mechanical destruction rubbers. For rubber with nanomodifikatorom there has been an increase in the temperature interval reaction from a minimum to a maximum 2 degrees that is also linked to the rise in the average temperature of the reaction on the histogram also at 2-3 degrees of deformation under the same conditions and the level of cyclic loading. However, the temperature in the control sample that is associated with the beginning of the formation of hardened rubber structures, economies of Mallinz-Petrikeev, occurs with delay twice compared with modified Fullerenes. Measurement of physic-mechanical indicators selected in the course of testing of samples showed the beginning of formation of structure with increased strength of samples in the sample temperature zone that corresponds to the thermal effect of èndotermičeskomu recombination reactions of macromolecules.

  1. Effect of synthesized zinc stearate on the properties of natural rubber vulcanizates in the absence and presence of some fillers

    International Nuclear Information System (INIS)

    Helaly, F.M.; El Sabbagh, S.H.; El Kinawy, O.S.; El Sawy, S.M.

    2011-01-01

    Research highlights: → The mechanical properties of NR were enhanced through partial and complete replacement of zinc stearate. → The effect of adding different concentrations of zinc stearate on the physic-mechanical and SEM properties has been investigated. → Zinc stearate was found to play dual role, it reinforces the matrix blow its melting point and higher temperature it plasticizers the system. → Zinc stearate can be used as activator for sulfur vulcanization process of rubber instead of ZnO and stearic acid; in absence and presence of fillers. -- Abstract: Zinc stearate was synthesized by precipitation method through two steps; neutralization of stearic acid by sodium hydroxide then double decomposition using zinc sulphate to precipitate zinc stearate. Mass balances of the two steps were calculated and the physical properties of the prepared zinc stearate were measured and compared to standard. It was characterized and incorporated it into natural rubber in the absence and presence of some filler through mixing process of rubber. The vulcanization process was carried out at 142 o C. The rheological properties of natural rubber mixes were measured using oscillating disc rheometer. The plysico-mechanical properties of the vulcanizates were determined using tensile testing machine. It was found that, partial and complete replacement of synthesized zinc stearate instead of the conventional zinc oxide and stearic acid; enhanced the physico-mechanical properties of natural rubber. The measured reinforcing parameter value α f can be arranged according to the type of filler as follows: HAF>Hisil>CaCO 3 >Ca 3 (PO 4 ) 2 >BaSO 4 >Talc The highest value of α f represents the strength of filler and consequently the reinforcing effect of carbon black (HAF) filler while the lowest value of α f was observed for Talc which show moderate reinforcing effect of Talc. The scanning electron microscope study showed high surface homogenity and good dispersion of zinc

  2. Supply of Rubber Wood Log in Malaysia

    OpenAIRE

    Noraida, A. W.; Abdul-Rahim, A. S.

    2014-01-01

    Issue on shortage of raw material for wood processing solved by discovery of rubber wood log as one of the substitutes the natural log. This paper examines the supply of rubber wood log in Malaysia. We employ ARDL Bound Approach Test and time series data from 1980 to 2010 which represented the whole Malaysia are used to achieve the established objectives. The result shown, in the long run harvested area and wages have 1% and 10% significant level respectively. While in the short run, there wa...

  3. Flux pinning enhancement by Y2BaCuO5 inclusions in melt processed YBaCuO superconductors

    International Nuclear Information System (INIS)

    Murakami, M.

    1991-01-01

    While nonsuperconducting particles are known to serve as effective pinning centers in conventional superconductors, their effect in high T c superconductors is still controversial. In this paper, the author gives evidence that nonsuperconducting Y 2 BaCuO 5 (21 1) inclusions can act as pinning centers in melt processed YBaCuO superconductors even when their size is orders of magnitude larger than the coherence length. In such a case, the interface provides pinning. Theoretical estimates based on direct summations agree well with the experimental results. The applications of direct summation for obtaining the bulk pinning force is justified by direct observation of the FLL (flux line lattice), where the FLL has no long range order and the fluxoids are pinned by 211 inclusions

  4. Melt-processed Gd-Ba-Cu-O superconductor with trapped field of 3 T at 77 K

    International Nuclear Information System (INIS)

    Nariki, S; Sakai, N; Murakami, M

    2005-01-01

    We fabricated a single-domain Gd-Ba-Cu-O bulk superconductor 65 mm in diameter and studied the microstructure, superconducting and field-trapping properties. Melt-processing was performed under a controlled oxygen partial pressure of 1.0% using a precursor containing Gd123 and Gd211 powders in a molar ratio of 2:1, with 0.5 wt% of Pt and 20 wt% of Ag 2 O added. The distribution of Ag and Gd211 particles was almost homogeneous. The addition of Ag was very effective in reducing the amount of cracking in the sample. The maximum trapped magnetic field recorded was 3.05 T at 77 K. We also measured the trapped field between two Gd-Ba-Cu-O bulk samples in order to minimize the demagnetizing effect and found that the trapped field reached 4.3 T at 77 K

  5. In-can melting demonstration of wastes from the Idaho Chemical Processing Plant

    International Nuclear Information System (INIS)

    Bjorklund, W.J.; Chick, L.A.; Hollis, H.H.; Mellinger, G.B.; Nelson, T.A.; Petkus, L.L.

    1980-07-01

    The immobilization of Idaho Chemical Processing Plant (ICPP) zirconia calcine using Idaho glass composition (ICPP-127) was evaluated at Pacific Northwest Laboratory (PNL) in two engineering-scale in-can melter tests. The glass was initially characterized in the laboratory to verify processing parameters. Glass was then produced in a pilot-scale melter and then in a full-scale melter to evaluate the processing and the resultant product. Potential corrosion problems were identified with the glass and some processing problems were encountered, but neither is insurmountable. The product is a durable leach-resistant glass. The glass appears to be nonhomogeneous, but chemically it is quite uniform

  6. Selective laser melting of Ni-rich NiTi: selection of process parameters and the superelastic response

    Science.gov (United States)

    Shayesteh Moghaddam, Narges; Saedi, Soheil; Amerinatanzi, Amirhesam; Saghaian, Ehsan; Jahadakbar, Ahmadreza; Karaca, Haluk; Elahinia, Mohammad

    2018-03-01

    Material and mechanical properties of NiTi shape memory alloys strongly depend on the fabrication process parameters and the resulting microstructure. In selective laser melting, the combination of parameters such as laser power, scanning speed, and hatch spacing determine the microstructural defects, grain size and texture. Therefore, processing parameters can be adjusted to tailor the microstructure and mechanical response of the alloy. In this work, NiTi samples were fabricated using Ni50.8Ti (at.%) powder via SLM PXM by Phenix/3D Systems and the effects of processing parameters were systematically studied. The relationship between the processing parameters and superelastic properties were investigated thoroughly. It will be shown that energy density is not the only parameter that governs the material response. It will be shown that hatch spacing is the dominant factor to tailor the superelastic response. It will be revealed that with the selection of right process parameters, perfect superelasticity with recoverable strains of up to 5.6% can be observed in the as-fabricated condition.

  7. Sugarcane bagasse ash: new filler to natural rubber composite

    Directory of Open Access Journals (Sweden)

    Renivaldo José dos Santos

    2014-12-01

    Full Text Available Waste recycling has been the subject of numerous scientific researches regarding the environmental care. This paper reports the redirecting of sugarcane bagasse ash (SBA as new filler to natural rubber (NR/SBA. The NR/SBA composites were prepared using an opened cylinder mixer to incorporate the vulcanization agents and different proportions of residue (SBA. The ash contains about 70-90% of inorganic compounds, with silica (SiO2 being the main compound. The SBA incorporation improved the mechanical properties of the vulcanized rubber. Based on these results, a new use is proposed for the agro-industry organic waste to be implemented in the rubber vulcanization process, aimed at improving the rubber physical properties as well as decreasing the prices of natural rubber composites.

  8. Experimental Study of the Melting and Reduction Behaviour of Ore Used in the HIsarna Process

    NARCIS (Netherlands)

    Qu, Y.

    2013-01-01

    The HIsarna is a coal-based smelting reduction process for ironmaking to drastically reduce CO2 emission and is one of the most promising alternative ironmaking processes under development in the world. The furnace consists of two inter-connected reactors: i) a smelting cyclone, ii) a smelting

  9. Investigation of the crystallization process of titanium alloy ingots produced by vacuum arc melting method

    International Nuclear Information System (INIS)

    Tetyukhin, V.V.; Kurapov, V.N.; Trubin, A.N.; Demchenko, M.V.; Lazarev, V.G.; Ponedilko, S.V.; Dubrovina, N.T.; Kurapova, L.A.

    1978-01-01

    The process of crystallization and hardening of the VT3-1 and VT9 titanium alloys ingots during the vacuum-arc remelting (VAR) has been studied. In order to investigate the kinetics of the hole shape changing and the peculiarities of the ingot formation during the VAR, the radiography method has been used. It is established that the VAR of the titanium alloy ingots is basically a continuous process. An intense heating of the liquid bath mirror and the availability of high temperature gradients in the hole are the typical features of the VAR process

  10. In Situ Vitrification: Recent test results for a contaminated soil melting process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Timmerman, C.L.; Westsik, J.H. Jr.

    1988-06-01

    In Situ Vitrification (ISV) is being developed at Pacific Northwest Laboratory for the Department of Energy and other clients for the stabilization of soils and sludges contaminated with radioactive and hazardous chemical wastes. ISV is a process that immobilizes contaminated soil in place by converting it to a durable glass and crystalline product that is similar to obsidian. In June 1987, a large-scale test of the process was completed at a transuranic- contaminated soil site. This constituted the first full-scale demonstration of the ISV process at an actual site. This paper summarizes the preliminary results of this test and describes the processes' potential adaptation to radioactive and hazardous chemical waste contaminated soils. 10 refs., 10 figs

  11. Melt inclusions: Chapter 6

    Science.gov (United States)

    ,; Lowenstern, J. B.

    2014-01-01

    Melt inclusions are small droplets of silicate melt that are trapped in minerals during their growth in a magma. Once formed, they commonly retain much of their initial composition (with some exceptions) unless they are re-opened at some later stage. Melt inclusions thus offer several key advantages over whole rock samples: (i) they record pristine concentrations of volatiles and metals that are usually lost during magma solidification and degassing, (ii) they are snapshots in time whereas whole rocks are the time-integrated end products, thus allowing a more detailed, time-resolved view into magmatic processes (iii) they are largely unaffected by subsolidus alteration. Due to these characteristics, melt inclusions are an ideal tool to study the evolution of mineralized magma systems. This chapter first discusses general aspects of melt inclusions formation and methods for their investigation, before reviewing studies performed on mineralized magma systems.

  12. Effects of Processing Parameters on Surface Roughness of Additive Manufactured Ti-6Al-4V via Electron Beam Melting

    Science.gov (United States)

    Sin, Wai Jack; Nai, Mui Ling Sharon; Wei, Jun

    2017-01-01

    As one of the powder bed fusion additive manufacturing technologies, electron beam melting (EBM) is gaining more and more attention due to its near-net-shape production capacity with low residual stress and good mechanical properties. These characteristics also allow EBM built parts to be used as produced without post-processing. However, the as-built rough surface introduces a detrimental influence on the mechanical properties of metallic alloys. Thereafter, understanding the effects of processing parameters on the part’s surface roughness, in turn, becomes critical. This paper has focused on varying the processing parameters of two types of contouring scanning strategies namely, multispot and non-multispot, in EBM. The results suggest that the beam current and speed function are the most significant processing parameters for non-multispot contouring scanning strategy. While for multispot contouring scanning strategy, the number of spots, spot time, and spot overlap have greater effects than focus offset and beam current. The improved surface roughness has been obtained in both contouring scanning strategies. Furthermore, non-multispot contouring scanning strategy gives a lower surface roughness value and poorer geometrical accuracy than the multispot counterpart under the optimized conditions. These findings could be used as a guideline for selecting the contouring type used for specific industrial parts that are built using EBM. PMID:28937638

  13. Influence of Selective Laser Melting Processing Parameters of Co-Cr-W Powders on the Roughness of Exterior Surfaces

    Science.gov (United States)

    Baciu, M. A.; Baciu, E. R.; Bejinariu, C.; Toma, S. L.; Danila, A.; Baciu, C.

    2018-06-01

    Selective Laser Melting (SLM) represents an Additive Manufacturing method widely used in medical practice, mainly in dental medicine. The powder of 59% Co, 25% Cr, 2.5% W alloy (Starbond CoS Powder 55, S&S Scheftner C, Germany) was processed (SLM) on a Realizer SLM 50 device (SLM Solution, Germany). After laser processing and simple sanding with Al2O3 or two-phase sanding (Al2O3 and glass balls), measurements of surface roughness were conducted. This paper presents the influences exercised by laser power (P = 60 W, 80 W and 100 W), the scanning speed (vscan = 333 mm/s, 500 mm/s and 1000 mm/s) and exposure time (te = 20 µs, 40 µs and 60 µs) on the roughness of surfaces obtained by SLM processing. Based on the experimental results obtained for roughness (Ra), some recommendations regarding the choice of favorable combinations among the values of technological parameters under study in order to obtain the surface quality necessary for subsequent applications of the processed parts (SLM) have been made.

  14. Numerical And Experimental Analysis Of The Process Of Aviation Drawpiece Forming Using Rigid And Rubber Punch With Various Properties

    Directory of Open Access Journals (Sweden)

    Kut S.

    2015-09-01

    Full Text Available This paper presents the results of the numerical analysis and experimental research of the forming process of aviation drawpiece made from 0.6 mm thick Inconel 625 sheet metal. First phase of testing was conducted using rigid steel tools for drawpiece forming. Results of conducted simulations show that during rigid tool forming, the middle of the drawpiece losses stability. In consequence, rigid tool forming leads to the formation of unacceptable wrinkles on the drawpiece. Subsequent experimental research confirmed wrinkles of the metal drawpiece in this area. It was assumed that in order to eliminate this negative phenomenon, minor changes in technology and tool construction would have to be made. The drawpiece will be shaped by means of a flexible tool, than re-shaped using rigid tools. In the second phase of the research, tooling design changes have been made. They consisted of replacing the steel punch with a specially designed stamp susceptible for deformation. FEM numerical simulations were performed for flexible punch forming made of polyurethane elastomer with different hardness (50, 70, 85 and 90 Sh A. On their basis, the effect on the mechanical characteristics of the elastomeric drawing process and the formation of wrinkles was shown. They can be effectively eliminated by the use of a punch with hardness of 90 Sh A, which has also been confirmed by experimental research. In addition, the paper presents a comparative analysis of the deformations in selected actual drawpiece areas and in the elastomeric punch with hardness 90 Sh A computer model. The actual drawpiece deformation schedule and the values were determined using photogrammetric system Argus v.6.3., while the computer modeled drawpiece was based on FEM calculations performed in the MARC / Mentat system. In conclusion the difficulties as well as the advantages and disadvantages in determining the deformation of sheet metal parts were indicated using photogrammetric system

  15. Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

    Energy Technology Data Exchange (ETDEWEB)

    Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O' Kane; Jonathan Dicker; Catherine Skidmore; David Knights [University of New South Wales, Sydney, NSW (Australia). School of Materials Science and Engineering

    2009-05-15

    The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

  16. Influence of melting and filtration processes on the structure and mechanical properties of aluminum alloys

    Directory of Open Access Journals (Sweden)

    M. Dudyk

    2008-10-01

    Full Text Available In the article are presented the results of the study on the applied upgrading processes such as refining, modification and filtration of thenear eutectics alloy EN AC- 44000, AlSi11, (AK11, cast into the chill. The upgrading processes applied to the said alloy caused, incomparison to the alloy which was not upgraded, significant differences in the shape of the crystallization curves, obtained in the graphicrecord of the ATD-AED method. It was demonstrated the existence of connections between the thermal and electric phenomena duringsolidification and crystallization of the studied silumin. The obtained results of the metallographic analysis showed the occurrence of theimpurities within the alloy structure in the form of porosity and oxides following the metallurgical processing (in pig sows. The primarystudies on microstructure of the cast ceramic filters have demonstrated the purposefulness of introduction of the filtration process to thetechnology of aluminum alloys manufacturing. The microstructures of the filters cast with the studied alloys illustrate the extent anddeployment of the impurities retained (in the filter during the process of samples casting for measurement of the mechanical strengthproperties. On the example of the near eutectics alloy AK11, it has been demonstrated, that in comparison to the refined alloy there isa possibility to obtain significant improvement of mechanical properties, and especially elongation A5 and impact strength KCV.

  17. Process optimization of atomized melt deposition for the production of dispersion strengthened Al-8.5%Fe-1.2%V-1.7%Si alloys

    International Nuclear Information System (INIS)

    Hariprasad, S.; Sastry, S.M.L.; Jerina, K.L.

    1995-01-01

    Atomized melt deposition is a low cost manufacturing process with the microstructural control achieved through rapid solidification. In this process the liquid metal is disintegrated into fine droplets by gas atomization and the droplets are deposited on a substrate producing near net shape products. In the present investigation Al-8.5%Fe-1.2%V-1.7%Si alloy was produced using atomized melt deposition process to study the evolution of microstructure and assess the cooling rates and the undercooling achieved during the process. The size, morphology and the composition of second phase particles in the alloy are strong functions of the cooling rate and the undercooling and hence microstructural changes with the variation in process parameters were quantified. To define optimum conditions for the atomized melt deposition process, a mathematical model was developed. The model determines the temperature distribution of the liquid droplets during gas atomization and during the deposition stages. The model predicts the velocity distribution, cooling rates and the fraction solid, during the flight for different droplet sizes. The solidification heat transfer phenomena taking place during the atomized melt deposition process was analyzed using a finite difference method based on the enthalpy formulation

  18. Elucidation and visualization of solid-state transformation and mixing in a pharmaceutical mini hot melt extrusion process using in-line Raman spectroscopy.

    Science.gov (United States)

    Van Renterghem, Jeroen; Kumar, Ashish; Vervaet, Chris; Remon, Jean Paul; Nopens, Ingmar; Vander Heyden, Yvan; De Beer, Thomas

    2017-01-30

    Mixing of raw materials (drug+polymer) in the investigated mini pharma melt extruder is achieved by using co-rotating conical twin screws and an internal recirculation channel. In-line Raman spectroscopy was implemented in the barrels, allowing monitoring of the melt during processing. The aim of this study was twofold: to investigate (I) the influence of key process parameters (screw speed - barrel temperature) upon the product solid-state transformation during processing of a sustained release formulation in recirculation mode; (II) the influence of process parameters (screw speed - barrel temperature - recirculation time) upon mixing of a crystalline drug (tracer) in an amorphous polymer carrier by means of residence time distribution (RTD) measurements. The results indicated a faster mixing endpoint with increasing screw speed. Processing a high drug load formulation above the drug melting temperature resulted in the production of amorphous drug whereas processing below the drug melting point produced solid dispersions with partially amorphous/crystalline drug. Furthermore, increasing the screw speed resulted in lower drug crystallinity of the solid dispersion. RTD measurements elucidated the improved mixing capacity when using the recirculation channel. In-line Raman spectroscopy has shown to be an adequate PAT-tool for product solid-state monitoring and elucidation of the mixing behavior during processing in a mini extruder. Copyright © 2016 Elsevier B.V. All rights reserved.

  19. In situ vitrification: Test results for a contaminated soil-melting process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Timmerman, C.L.; Westsik, J.H. Jr.

    1989-10-01

    In situ vitrification (ISV) is being developed at Pacific Northwest Laboratory for the Department of Energy to stabilize soils and sludges that are contaminated with radioactive and hazardous chemical wastes. ISV is a process that immobilizes contaminated soil in place by converting it to a durable glass and crystalline product similar to obsidian and basalt. In June 1987, a large-scale test of the process was completed at a transuranic-contaminated soil site. The test constituted the first full-scale demonstration of ISV at an actual site. This paper summarizes the results of that test and describes the potential adaptation of the process to radioactive and hazardous chemical waste-contaminated soils. 15 refs., 9 figs., 3 tabs

  20. The cross linking of EPDM and NBR rubber

    Directory of Open Access Journals (Sweden)

    Samardžija-Jovanović Suzana

    2005-01-01

    Full Text Available In the process of macromolecule cross linking, the choice of type and quantity of the components and the experimental conditions are important to obtain the new cross linked materials with better mechanical and chemical characteristics. The cross linking method depends on the rubber type and structure. Intermolecular cross linking results in the formation elastomer network. The basis of the cross linking process, between ethylene propylene diene rubber (EPDM and acrylonitrile butadiene rubber (NBR, is a chemical reaction. Fillers and other additives are present in different mass ratios in the material. The exploitation properties of the cross linked materials depend on the quantity of additive in the cross linked systems.

  1. Development of in-can melting process and equipment, 1979 and 1980

    International Nuclear Information System (INIS)

    Petkus, L.L.; Larson, D.E.; Bjorklund, W.J.; Holton, L.K.

    1981-09-01

    Nonradioactive process testing continued with the in-can melter as part of an investigation into the applicability of this vitrification process to various calcined high-level and incinerator ash radioactive wastes. The investigation in this report concentrated on how waste composition and canister fins affect in-can melter capacity and how waste composition affects glass quality. Process performance proved to be generally satisfactory. Pilot-scale in-can melter runs were performed with synthetic, nonradioactive, high-level wastes to produce eight canisters of glass. The synthetic wastes processed included high-level wastes from Savannah River, West Valley, and ICPP, as well as transuranic ash waste. Full-scale in-can melter runs using nonradioactive materials were also conducted, producing ten canisters of glass. Of the ten canisters, nine contained Savannah River Plant glass and one canister contained glass from synthetic zirconia calcine waste from the ICPP. 11.4 tons of glass was produced in test runs. In the full-scale in-can melter furnace, the baffles separating the six heating zones were removed because of baffle warping. A remotely operated section connecting the spray calciner to the canister was tested. Some problems were encountered with calcine plugging

  2. Formulation and synthesis by melting process of titanate enriched glass-ceramics and ceramics

    International Nuclear Information System (INIS)

    Advocat, T.; Fillet, C.; Lacombe, J.; Bonnetier, A.; McGlinn, P.

    1999-01-01

    The main objective of this work is to provide containment for the separated radionuclides in stable oxide phases with proven resistance to leaching and irradiation damage and in consequence to obtain a glass ceramic or a ceramic material using a vitrification process. Sphene glass ceramic, zirconolite glass ceramic and zirconolite enriched ceramic have been fabricated and characterized by XRD, SEM/EDX and DTA

  3. Cellular scanning strategy for selective laser melting: Generating reliable, optimized scanning paths and processing parameters

    DEFF Research Database (Denmark)

    Mohanty, Sankhya; Hattel, Jesper Henri

    2015-01-01

    method based uncertainty and reliability analysis. The reliability of the scanning paths are established using cumulative probability distribution functions for process output criteria such as sample density, thermal homogeneity, etc. A customized genetic algorithm is used along with the simulation model...

  4. Production of solid lipid submicron particles for protein delivery using a novel supercritical gas-assisted melting atomization process.

    Science.gov (United States)

    Salmaso, Stefano; Elvassore, Nicola; Bertucco, Alberto; Caliceti, Paolo

    2009-02-01

    A supercritical carbon dioxide micronization technique based on gas-assisted melting atomization has been designed to prepare protein-loaded solid lipid submicron particles. The supercritical process was applied to homogeneous dispersions of insulin in lipid mixtures: (1) tristearin, Tween-80, phosphatidylcholine and 5 kDa PEG (1:0.1:0.9:1 and 1:0.1:0.9:2 weight ratio); and (2) tristearin, dioctyl sulfosuccinate and phosphatidylcholine (1:1:0.5 weight ratio). Optimized process conditions yielded dry nonagglomerated powders with high product recovery (70%, w/w). Dynamic light scattering and transmission electron microscopy showed that two size fractions of particles, with 80-120 and 200-400 nm diameters, were produced. In all final products, dimethylsulfoxide used to prepare the insulin/lipid mixture was below 20 ppm. Protein encapsulation efficiency increased up to 80% as the DMSO content in the insulin/lipid mixture increased. Compared to the particles without PEG, the polymer-containing particles dispersed rapidly in water, and the dispersions were more stable under centrifugation as less than 20% of suspended particles precipitated after extensive centrifugation. In vitro, the protein was slowly released from the formulation without PEG, while a burst and faster release were obtained from the formulations containing PEG. Subcutaneous injection to diabetic mice of insulin extracted from the particles showed that the supercritical process did not impair the protein hypoglycemic activity.

  5. Registration of melting and crystallization process of MCMgLi8Ca5 alloy with use of ATND method

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2009-04-01

    Full Text Available Among lightweight metal alloys, magnesium is the lightest structural material with density of 1.74 g/cm3, having many attractive physical and mechanical properties combined with processing advantages. Therefore, it represents very attractive material for large amountof applications starting from automotive industry as the main user, up to other industry fields like sports, robotic electronics, armaments, and textile ones, or production of audio-video equipment. Furthermore, addition of lithium, that has density of 0,53 g/cm3, reduces density of the resulting Mg-Li alloys to the same level as polymeric materials. On metallic matrix of magnesium alloys with lithium are also manufactured composites reinforced with e.g. ceramic fiber, which are used as a lightweight and resistant structure materials. Therefore, Mg-Li alloys become an alternative material assuring low density, improved ductility and corrosion resistance.The paper presents an attempt of implementation of the ATND method to monitoring of crystallization process of MCMgLi8Ca5 alloys.Investigated magnesium alloys were produced in the Foundry Research Institute. Registration of melting and crystallization processes wasmade with use of the ATND method. Results of the preliminary tests are shown in a graphical form.

  6. Exploiting Process-Related Advantages of Selective Laser Melting for the Production of High-Manganese Steel.

    Science.gov (United States)

    Haase, Christian; Bültmann, Jan; Hof, Jan; Ziegler, Stephan; Bremen, Sebastian; Hinke, Christian; Schwedt, Alexander; Prahl, Ulrich; Bleck, Wolfgang

    2017-01-11

    Metal additive manufacturing has strongly gained scientific and industrial importance during the last decades due to the geometrical flexibility and increased reliability of parts, as well as reduced equipment costs. Within the field of metal additive manufacturing methods, selective laser melting (SLM) is an eligible technique for the production of fully dense bulk material with complex geometry. In the current study, we addressed the application of SLM for processing a high-manganese TRansformation-/TWinning-Induced Plasticity (TRIP/TWIP) steel. The solidification behavior was analyzed by careful characterization of the as-built microstructure and element distribution using optical and scanning electron microscopy (SEM). In addition, the deformation behavior was studied using uniaxial tensile testing and SEM. Comparison with conventionally produced TRIP/TWIP steel revealed that elemental segregation, which is normally very pronounced in high-manganese steels and requires energy-intensive post processing, is reduced due to the high cooling rates during SLM. Also, the very fast cooling promoted ε- and α'-martensite formation prior to deformation. The superior strength and pronounced anisotropy of the SLM-produced material was correlated with the microstructure based on the process-specific characteristics.

  7. Microstructures and mechanical properties of Co-29Cr-6Mo alloy fabricated by selective laser melting process for dental applications.

    Science.gov (United States)

    Takaichi, Atsushi; Suyalatu; Nakamoto, Takayuki; Joko, Natsuka; Nomura, Naoyuki; Tsutsumi, Yusuke; Migita, Satoshi; Doi, Hisashi; Kurosu, Shingo; Chiba, Akihiko; Wakabayashi, Noriyuki; Igarashi, Yoshimasa; Hanawa, Takao

    2013-05-01

    The selective laser melting (SLM) process was applied to a Co-29Cr-6Mo alloy, and its microstructure, mechanical properties, and metal elution were investigated to determine whether the fabrication process is suitable for dental applications. The microstructure was evaluated using scanning electron microscopy with energy-dispersed X-ray spectroscopy (SEM-EDS), X-ray diffractometry (XRD), and electron back-scattered diffraction pattern analysis. The mechanical properties were evaluated using a tensile test. Dense builds were obtained when the input energy of the laser scan was higher than 400 J mm⁻³, whereas porous builds were formed when the input energy was lower than 150 J mm⁻³. The microstructure obtained was unique with fine cellular dendrites in the elongated grains parallel to the building direction. The γ phase was dominant in the build and its preferential orientation was confirmed along the building direction, which was clearly observed for the builds fabricated at lower input energy. Although the mechanical anisotropy was confirmed in the SLM builds due to the unique microstructure, the yield strength, UTS, and elongation were higher than those of the as-cast alloy and satisfied the type 5 criteria in ISO22764. Metal elution from the SLM build was smaller than that of the as-cast alloy, and thus, the SLM process for the Co-29Cr-6Mo alloy is a promising candidate for fabricating dental devices. Copyright © 2013 Elsevier Ltd. All rights reserved.

  8. Exploiting Process-Related Advantages of Selective Laser Melting for the Production of High-Manganese Steel

    Directory of Open Access Journals (Sweden)

    Christian Haase

    2017-01-01

    Full Text Available Metal additive manufacturing has strongly gained scientific and industrial importance during the last decades due to the geometrical flexibility and increased reliability of parts, as well as reduced equipment costs. Within the field of metal additive manufacturing methods, selective laser melting (SLM is an eligible technique for the production of fully dense bulk material with complex geometry. In the current study, we addressed the application of SLM for processing a high-manganese TRansformation-/TWinning-Induced Plasticity (TRIP/TWIP steel. The solidification behavior was analyzed by careful characterization of the as-built microstructure and element distribution using optical and scanning electron microscopy (SEM. In addition, the deformation behavior was studied using uniaxial tensile testing and SEM. Comparison with conventionally produced TRIP/TWIP steel revealed that elemental segregation, which is normally very pronounced in high-manganese steels and requires energy-intensive post processing, is reduced due to the high cooling rates during SLM. Also, the very fast cooling promoted ε- and α’-martensite formation prior to deformation. The superior strength and pronounced anisotropy of the SLM-produced material was correlated with the microstructure based on the process-specific characteristics.

  9. Laser melt injection of hard ceramic particles into Al and Ti alloys - processing, microstructure and mechanical behaviour

    NARCIS (Netherlands)

    Ocelik, V.; Nijman, S.; van Ingen, R.; Oliveira, U.; de Hosson, J.T.M.; Brebbia, CA; DeHosson, JTM; Nishida, SI

    2003-01-01

    The conditions for a successful Laser Melt Injection (LMI) of SiC and WC particles into the melt pool of Al8Si and Ti6A14V alloys were studied experimentally and theoretically by FEM calculations. The laser employed is a high power Nd:YAG. The formation of a relatively thick aluminium oxide layer on

  10. Effect of Processing Parameters on Thickness of Columnar Structured Silicon Wafers Directly Grown from Silicon Melts

    Directory of Open Access Journals (Sweden)

    Jin-Seok Lee

    2012-01-01

    Full Text Available In order to obtain optimum growth conditions for desired thickness and more effective silicon feedstock usage, effects of processing parameters such as preheated substrate temperatures, time intervals, moving velocity of substrates, and Ar gas blowing rates on silicon ribbon thickness were investigated in the horizontal growth process. Most of the parameters strongly affected in the control of ribbon thickness with columnar grain structure depended on the solidification rate. The thickness of the silicon ribbon decreased with an increasing substrate temperature, decreasing time interval, and increasing moving velocity of the substrate. However, the blowing of Ar gas onto a liquid layer existing on the surface of solidified ribbon contributed to achieving smooth surface roughness but did not closely affect the change of ribbon thickness in the case of a blowing rate of ≥0.65 Nm3/h because the thickness of the solidified layer was already determined by the exit height of the reservoir.

  11. Design, Construction, and Evaluation of Rubber Friction Tester

    Directory of Open Access Journals (Sweden)

    Mehdi Razzaghi Kashani

    2012-12-01

    Full Text Available Coeffcient of  friction  (COF  for  rubber parts  is one of  the key parameters in their interaction with solid rough surfaces (micrometer to millimeter scales,  such  as  tire-road  interactions. COF  of  rubber  depends  on  viscoelastic properties of rubber, roughness characteristics of the counter-part surface, and process variables such as contact nominal pressure and sliding speed. Due to the need for measuring COF  for  rubber,  a  new  friction  tester, with  continuous  variation  of nominal pressure and sliding speed, was designed and constructed in order to assess the effect of above mentioned parameters. Tire tread compounds, as the most common rubber part  in  the feld of  rubber  tribology, was used  for  this purpose. Viscoelastic properties of compounds were varied by changing composition of styrene-butadiene rubber (SBR and butadiene rubber (BR in the blend. Effect of surface roughness was evaluated by using silicon-carbide papers with different roughness parameters. By statistical analysis it was shown that the designed friction tester has high accuracy in measuring the coeffcient of friction of rubber and differentiating the effective parameters. Increasing the nominal pressure led to reduction of COF and increase in sliding speed forced it through a maximum. In conclusion, the loss factor of the compound and asymmetry in roughness distribution of the counter-surface are considered as the most effective parameters on COF of rubber.

  12. Recent developments in melt processed Gd-123 and MgB2 materials at RTRI

    International Nuclear Information System (INIS)

    Muralidhar, M.; Fukumoto, Y.; Ishihara, A.; Suzuki, K.; Tomita, M.; Koblischka, M.R.; Yamamoto, A.; Kishio, K.

    2014-01-01

    Highlights: •Large size Gd-123 bulk material grown in air, using novel thin film Nd-123 seeds grown on MgO crystals. •Quality and uniformity of the Gd-123 materials are excellent. •Batch processed Gd-123 material was used for construction of chilled Maglev vehicle. •MgB 2 bulks can be utilized around 20 K similarly to the Gd-123 material at 77 K. -- Abstract: In this contribution we will report on the current status, recent developments in GdBa 2 Cu 3 O y “Gd-123” and MgB 2 material processing, characterization, and applications at the Railway Technical Research Institute (RTRI). Batch-processing of Gd-123 bulk material grown in air was performed using novel thin film Nd-123 seeds grown on MgO crystals. In this way, we are able to fabricate materials with good quality, and uniform performance. We examined the technology of the uniform performance of the large 45 mm diameter, single grain Gd-123 bulks for use in application of NMR. For this purpose, four 5 mm thick pieces are cut vertically from a single grain Gd-123 material and the magnetic field distribution is measured using a scanning hall sensor. We found that all four pieces are single domain and exhibit a quite uniform field distribution. Furthermore, the batch-processed bulk materials are used for the construction of a chilled Maglev vehicle. On the other hand, to optimize the trapped field performance of bulk MgB 2 material, several samples were prepared by solid state reaction at different temperatures ranging from 750 to 950 °C in pure argon atmosphere. X-ray diffraction results indicated that single phase and homogenous MgB 2 bulks are produced when sintering them around 775 °C. Further, atomic force microscopy (AFM) and scanning electron microscopy (SEM) indicated that an uniform grain size results by controlling the processing temperature. So, higher trapped fields can be achieved in sintered MgB 2 material

  13. Recent developments in melt processed Gd-123 and MgB{sub 2} materials at RTRI

    Energy Technology Data Exchange (ETDEWEB)

    Muralidhar, M., E-mail: miryala1@rtri.or.jp [Railway Technology Research Institute (RTRI), Applied Superconductivity, Materials Technology Division, 2-8-38 Hikari-cho, Kokubunji-shi, Tokyo 185-8540 (Japan); Fukumoto, Y.; Ishihara, A.; Suzuki, K.; Tomita, M. [Railway Technology Research Institute (RTRI), Applied Superconductivity, Materials Technology Division, 2-8-38 Hikari-cho, Kokubunji-shi, Tokyo 185-8540 (Japan); Koblischka, M.R. [Institute of Experimental Physics, Saarland University, P.O. Box 151150, D-66041 Saarbrucken (Germany); Yamamoto, A.; Kishio, K. [Department of Applied Chemistry, Faculty of Engineering, University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-656 (Japan)

    2014-01-15

    Highlights: •Large size Gd-123 bulk material grown in air, using novel thin film Nd-123 seeds grown on MgO crystals. •Quality and uniformity of the Gd-123 materials are excellent. •Batch processed Gd-123 material was used for construction of chilled Maglev vehicle. •MgB{sub 2} bulks can be utilized around 20 K similarly to the Gd-123 material at 77 K. -- Abstract: In this contribution we will report on the current status, recent developments in GdBa{sub 2}Cu{sub 3}O{sub y} “Gd-123” and MgB{sub 2} material processing, characterization, and applications at the Railway Technical Research Institute (RTRI). Batch-processing of Gd-123 bulk material grown in air was performed using novel thin film Nd-123 seeds grown on MgO crystals. In this way, we are able to fabricate materials with good quality, and uniform performance. We examined the technology of the uniform performance of the large 45 mm diameter, single grain Gd-123 bulks for use in application of NMR. For this purpose, four 5 mm thick pieces are cut vertically from a single grain Gd-123 material and the magnetic field distribution is measured using a scanning hall sensor. We found that all four pieces are single domain and exhibit a quite uniform field distribution. Furthermore, the batch-processed bulk materials are used for the construction of a chilled Maglev vehicle. On the other hand, to optimize the trapped field performance of bulk MgB{sub 2} material, several samples were prepared by solid state reaction at different temperatures ranging from 750 to 950 °C in pure argon atmosphere. X-ray diffraction results indicated that single phase and homogenous MgB{sub 2} bulks are produced when sintering them around 775 °C. Further, atomic force microscopy (AFM) and scanning electron microscopy (SEM) indicated that an uniform grain size results by controlling the processing temperature. So, higher trapped fields can be achieved in sintered MgB{sub 2} material.

  14. Simultaneous effect of mechanical alloying and arc-melting processes in the microstructure and hardness of an AlCoFeMoNiTi high-entropy alloy

    International Nuclear Information System (INIS)

    Baldenebro-Lopez, F.J.; Herrera-Ramírez, J.M.; Arredondo-Rea, S.P.; Gómez-Esparza, C.D.; Martínez-Sánchez, R.

    2015-01-01

    Highlights: • Multi-component systems of AlCoFeMoNiTi were produced by mechanical alloying. • Consolidated samples were fabricated by two different processing routes, sintering and arc melting. • Effect of routes of consolidation on microstructural evolution and microhardness is reported. • High hardness values are found in consolidated samples. • Alloying elements, grain size, and precipitates have a high effect on microhardness. - Abstract: A nanostructured AlCoFeMoNiTi high entropy alloy was synthesized through the mechanical alloying process. Bulk samples were obtained by two different routes to compare the microstructural evolution and hardness behavior: sintering and arc melting. Through electron microscopy analyses the formation of Mo-rich and Ti-rich phases were identified in the melted sample, while Ti-rich nano-precipitates were observed in the sintered sample. A higher microhardness value was achieved on the sintered sample than for the melted sample. The disadvantage of porosity in the sintered sample in comparison to the melted one was overcome by the hardening effect produced by the mechanical alloying

  15. Simultaneous effect of mechanical alloying and arc-melting processes in the microstructure and hardness of an AlCoFeMoNiTi high-entropy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Baldenebro-Lopez, F.J. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Facultad de Ingeniería Mochis, Universidad Autónoma de Sinaloa, Prol. Ángel Flores y Fuente de Poseidón, S.N., 81223 Los Mochis, Sinaloa (Mexico); Herrera-Ramírez, J.M. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Arredondo-Rea, S.P. [Facultad de Ingeniería Mochis, Universidad Autónoma de Sinaloa, Prol. Ángel Flores y Fuente de Poseidón, S.N., 81223 Los Mochis, Sinaloa (Mexico); Gómez-Esparza, C.D. [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico); Martínez-Sánchez, R., E-mail: roberto.martinez@cimav.edu.mx [Centro de Investigación en Materiales Avanzados (CIMAV), Laboratorio Nacional de Nanotecnología, Miguel de Cervantes 120, 31109 Chihuahua, Chih. (Mexico)

    2015-09-15

    Highlights: • Multi-component systems of AlCoFeMoNiTi were produced by mechanical alloying. • Consolidated samples were fabricated by two different processing routes, sintering and arc melting. • Effect of routes of consolidation on microstructural evolution and microhardness is reported. • High hardness values are found in consolidated samples. • Alloying elements, grain size, and precipitates have a high effect on microhardness. - Abstract: A nanostructured AlCoFeMoNiTi high entropy alloy was synthesized through the mechanical alloying process. Bulk samples were obtained by two different routes to compare the microstructural evolution and hardness behavior: sintering and arc melting. Through electron microscopy analyses the formation of Mo-rich and Ti-rich phases were identified in the melted sample, while Ti-rich nano-precipitates were observed in the sintered sample. A higher microhardness value was achieved on the sintered sample than for the melted sample. The disadvantage of porosity in the sintered sample in comparison to the melted one was overcome by the hardening effect produced by the mechanical alloying.

  16. Influence of surface roughness and melt superheat on HDA process to form a tritium permeation barrier on RAFM steel

    Energy Technology Data Exchange (ETDEWEB)

    Purushothaman, J. [B.S. Abdur Rahman University, Chennai 600048 (India); MTD, MMG, IGCAR, Kalpakkam 603102 (India); Ramaseshan, R., E-mail: seshan@igcar.gov.in [TFCS, SND, MSG, IGCAR, Kalpakkam 603102 (India); Albert, S.K. [MTD, MMG, IGCAR, Kalpakkam 603102 (India); Rajendran, R. [B.S. Abdur Rahman University, Chennai 600048 (India); Gowrishankar, N. [IP Rings Ltd., Maraimalainagar, Chennai 603209 (India); Ramasubbu, V. [MTD, MMG, IGCAR, Kalpakkam 603102 (India); Murugesan, S.; Dasgupta, Arup [PMG, MMG, IGCAR, Kalpakkam 603102 (India); Jayakumar, T. [MTD, MMG, IGCAR, Kalpakkam 603102 (India)

    2015-12-15

    Highlights: • Surface modified RAFMS samples were subjected to HDA and thermal oxidation. • Sample modified by SB process showed better coating and interface morphology. • Aluminized samples at 740 °C for 2 min showed Fe{sub 2}Al{sub 9}Si{sub 2} intermetallic phase. • Oxidized samples showed Fe{sub 2}Al{sub 8}Si, Fe{sub 2}Al{sub 3}Si{sub 3} and Fe{sub 3}Al{sub 2}Si{sub 3} intermetallic phases. • A uniform permeation barrier Al{sub 2}O{sub 3} was formed on the coating of oxidized HDA samples. - Abstract: The most optimal candidate material for fabrication of Test Blanket Module (TBM) in the installation of ITER and future fusion reactors is Reduced Activation Ferritic Martensitic (RAFM) steel, yet one of the major challenges that need to be addressed with RAFM is minimizing the loss of tritium in a reactor environment through the formation of tritium permeation barrier. One of the most promising methods for the tritium permeation barrier is through duplex coating with Al{sub 2}O{sub 3}/Fe–Al which is well known to reduce tritium permeation rate by several orders of magnitude. The present work aims to form an alumina layer on RAFM steel by a two-step method, which consists of (i) Hot Dip Aluminizing (HDA) and (ii) conversion of Al into alumina by a subsequent oxidation process. In addition, the influence of surface roughness of the substrate, superheat condition of the Al alloy melt and its composition on microstructural properties of coating before and after oxidation were investigated using OM, SEM–EDS, XRD, indentation micro hardness and scratch test. The experimental results confirmed the formation of alumina layer on RAFM steel after the HDA and oxidation process. Moreover, the surface roughness of the substrate, melt superheat of Al alloy and its composition are found to have a significant influence on the microstructure, thickness, micro-hardness, nature of intermetallic compounds formed and adhesion strength of the coating.

  17. Caltrans use of scrap tires in asphalt rubber products: a comprehensive review

    Directory of Open Access Journals (Sweden)

    Haiping Zhou

    2014-02-01

    Full Text Available The California Department of Transportation (Caltrans has been using scrap tire rubber in asphalt pavements since the 1970s in chip seals and the 1980s in rubberized hot mix asphalt(RHMA. Both the wet (field blend and dry processes were used in early trials. Caltrans has also used rubber modified binders containing both crumb rubber modifier and polymer modifier that could be manufactured at a refinery facility, a terminal blend wet process. Since the beginning of this century, Caltrans increased the use of scrap tire rubber in paving projects and invested considerable resources in developing technically sound, cost effective, and environmentally friendly strategies for using scrap tire rubber in roadway applications. By the end of year 2010, approximately 31%of all hot mix asphalt (HMA placed by Caltrans was rubberized HMA, roughly 1.2 million tons. Caltrans efforts in using asphalt rubber products were also demonstrated in its research and technology development. These included the construction of two full-scale field experiments, five warranty projects, and an accelerated pavement study using a heavy vehicle simulator. Additionally, terminal blend asphalt rubber and rubberized warm mix asphalts began to be experimented on trial basis. This paper provides a comprehensive review of Caltrans experience over four decades with asphalt rubber products. Current practices and future outlook are also discussed.

  18. Co-melting technology in resource recycling of sludge derived from stone processing.

    Science.gov (United States)

    Hu, Shao-Hua; Hu, Shen-Chih; Fu, Yen-Pei

    2012-12-01

    Stone processing sludge (SPS) is a by-product of stone-processing wastewater treatment; it is suitable for use as a raw material for making artificial lightweight aggregates (ALWAs). In this study, boric acid was utilized as a flux to lower sintering temperature. The formation of the viscous glassy phase was observed by DTA curve and changes in XRD patterns. Experiments were conducted to find the optimal combination of sintering temperature, sintering time, and boric acid dosage to produce an ALWA of favorable characteristics in terms of water absorption, bulk density, apparent porosity, compressive strength and weight loss to satisfy Taiwan's regulatory requirements for construction and insulation materials. Optimal results gave a sintering temperature of 850 degrees C for 15 min at a boric acid dosage of 15% by weight of SPS. Results for ALWA favorable characteristics were: 0.21% (water absorption), 0.35% (apparent porosity), 1.67 g/cm3 (bulk density), 66.94 MPa (compressive strength), and less than 0.1% (weight loss).

  19. Corrosion Behavior in 3.5% NaCl Solutions of γ-TiAl Processed by Electron Beam Melting Process

    Directory of Open Access Journals (Sweden)

    Asiful Hossain Seikh

    2015-12-01

    Full Text Available In this work, the corrosion behavior of γ-TiAl alloy produced by electron beam melting (EBM process in 3.5% NaCl solution was reported. The study has been performed using potentiodynamic polarization resistance and electrochemical impedance spectroscopy techniques and complemented by scanning electron microscopy investigations. All measurements were carried out after different periods of alloy exposure in the chloride solutions and at different temperatures. The results showed that the EBM produced γ-TiAl alloy has excellent corrosion resistance confirmed by the high values of polarization resistance and the low values of corrosion current and corrosion rate. With increase in immersion time, the corrosion potential moved to a higher positive value with a decrease in corrosion current and corrosion rate, which suggests an improvement in corrosion resistance. On the other hand, the increase of temperature was found to significantly increase the corrosion of the processed γ-TiAl alloy.

  20. Investigations on Temperature Fields during Laser Beam Melting by Means of Process Monitoring and Multiscale Process Modelling

    Directory of Open Access Journals (Sweden)

    J. Schilp

    2014-07-01

    Full Text Available Process monitoring and modelling can contribute to fostering the industrial relevance of additive manufacturing. Process related temperature gradients and thermal inhomogeneities cause residual stresses, and distortions and influence the microstructure. Variations in wall thickness can cause heat accumulations. These occur predominantly in filigree part areas and can be detected by utilizing off-axis thermographic monitoring during the manufacturing process. In addition, numerical simulation models on the scale of whole parts can enable an analysis of temperature fields upstream to the build process. In a microscale domain, modelling of several exposed single hatches allows temperature investigations at a high spatial and temporal resolution. Within this paper, FEM-based micro- and macroscale modelling approaches as well as an experimental setup for thermographic monitoring are introduced. By discussing and comparing experimental data with simulation results in terms of temperature distributions both the potential of numerical approaches and the complexity of determining suitable computation time efficient process models are demonstrated. This paper contributes to the vision of adjusting the transient temperature field during manufacturing in order to improve the resulting part's quality by simulation based process design upstream to the build process and the inline process monitoring.

  1. Impact of chemical polishing on surface roughness and dimensional quality of electron beam melting process (EBM) parts

    Science.gov (United States)

    Dolimont, Adrien; Rivière-Lorphèvre, Edouard; Ducobu, François; Backaert, Stéphane

    2018-05-01

    Additive manufacturing is growing faster and faster. This leads us to study the functionalization of the parts that are produced by these processes. Electron Beam melting (EBM) is one of these technologies. It is a powder based additive manufacturing (AM) method. With this process, it is possible to manufacture high-density metal parts with complex topology. One of the big problems with these technologies is the surface finish. To improve the quality of the surface, some finishing operations are needed. In this study, the focus is set on chemical polishing. The goal is to determine how the chemical etching impacts the dimensional accuracy and the surface roughness of EBM parts. To this end, an experimental campaign was carried out on the most widely used material in EBM, Ti6Al4V. Different exposure times were tested. The impact of these times on surface quality was evaluated. To help predicting the excess thickness to be provided, the dimensional impact of chemical polishing on EBM parts was estimated. 15 parts were measured before and after chemical machining. The improvement of surface quality was also evaluated after each treatment.

  2. Magnetic separation technique for groundwater by five HTS melt-processed bulk magnets arranged in a line

    International Nuclear Information System (INIS)

    Oka, T.; Seki, H.; Kimura, T.; Mimura, D.; Fukui, S.; Ogawa, J.; Sato, T.; Ooizumi, M.; Fujishiro, H.; Hayashi, H.; Yokoyama, K.; Stiehler, C.

    2011-01-01

    A magnetic separation was practically conducted by 10-pole HTS bulk magnets. The HTS bulk magnets were activated to 2.5 T by feeding pulsed fields of 6 T. The separation ratio of actual groundwater exceeded 70% at less than 4.8 l/min. The flocks without magnetite powder were obviously attracted to the magnetic poles. A magnetic separation study for groundwater purification has been practically conducted by using the multi-pole magnet system. The magnetic pole was composed of 10 open magnetic spaces by arranging five HTS melt-processed bulk magnets in a line in a vacuum sheath. The individual bulk magnets were activated by feeding intense pulsed magnetic fields up to 6 T. The magnetic field distribution was estimated with respect to various pole arrangements. The actual groundwater samples of Sanjo City were processed so as to form large precipitates by adding the coagulant and pH controlling. The maximum separation ratio of the iron-bearing precipitates has exceeded over 70% when slurry water was exposed to 10 magnetic poles of up to 2.5 T at a flowing rate of less than 4.8 l/min. An obvious attraction of flocks to the magnetic poles was observed even when the water contains no magnetite powder at the flow rate of 1.01 l/min. This implies the validity of the multi-pole magnet system with respect to the actual application to water purification.

  3. A comparison of corrosion resistance of cobalt-chromium-molybdenum metal ceramic alloy fabricated with selective laser melting and traditional processing.

    Science.gov (United States)

    Zeng, Li; Xiang, Nan; Wei, Bin

    2014-11-01

    A cobalt-chromium-molybdenum alloy fabricated by selective laser melting is a promising material; however, there are concerns about the change in its corrosion behavior. The purpose of this study was to evaluate the changes in corrosion behavior of a cobalt-chromium-molybdenum alloy fabricated by the selective laser melting technique before and after ceramic firing, with traditional processing of cobalt-chromium-molybdenum alloy serving as a control. Two groups of specimens were designated as group selective laser melting and group traditional. For each group, 20 specimens with a cylindrical shape were prepared and divided into 4 cells: selective laser melting as-cast, selective laser melting fired in pH 5.0 and 2.5, traditional as-cast, and traditional fired in pH 5.0 and 2.5. Specimens were prepared with a selective laser melting system for a selective laser melting alloy and the conventional lost wax technique for traditional cast alloy. After all specimen surfaces had been wet ground with silicon carbide paper (1200 grit), each group of 10 specimens was put through a series of ceramic firing cycles. Microstructure, Vickers microhardness, surface composition, oxide film thickness, and corrosion behavior were examined for specimens before and after ceramic firing. Three-way ANOVA was used to evaluate the effect of porcelain firing and pH values on the corrosion behavior of the 2 alloys (α=.05). Student t tests were used to compare the Vickers hardness. Although porcelain firing changed the microstructure, microhardness, and x-ray photoelectron spectroscopy results, it showed no significant influence on the corrosion behavior of the selective laser melting alloy and traditional cast alloy (P>.05). No statistically significant influence was found on the corrosion behavior of the 2 alloys in different pH value solutions (P>.05). The porcelain firing process had no significant influence on the corrosion resistance results of the 2 alloys. Compared with traditional

  4. Rubber friction on road surfaces: Experiment and theory for low sliding speeds

    Energy Technology Data Exchange (ETDEWEB)

    Lorenz, B.; Persson, B. N. J. [PGI, FZ Jülich, 52425 Jülich (Germany); Oh, Y. R.; Nam, S. K.; Jeon, S. H. [Hankook Tire Co. LTD., 112 Gajeongbuk-ro, Yuseong-gu, Daejeon 305-725 (Korea, Republic of)

    2015-05-21

    We study rubber friction for tire tread compounds on asphalt road surfaces. The road surface topographies are measured using a stylus instrument and atomic force microscopy, and the surface roughness power spectra are calculated. The rubber viscoelastic modulus mastercurves are obtained from dynamic mechanical analysis measurements and the large-strain effective modulus is obtained from strain sweep data. The rubber friction is measured at different temperatures and sliding velocities, and is compared to the calculated data obtained using the Persson contact mechanics theory. We conclude that in addition to the viscoelastic deformations of the rubber surface by the road asperities, there is an important contribution to the rubber friction from shear processes in the area of contact. The analysis shows that the latter contribution may arise from rubber molecules (or patches of rubber) undergoing bonding-stretching-debonding cycles as discussed in a classic paper by Schallamach.

  5. Development of high temperature metallic melting processes related to detritiation of exhausted control rods

    International Nuclear Information System (INIS)

    Dworschak, H.; Mannone, F.; Modica, G.

    1994-01-01

    A rather critical problem to be faced in developing a safe strategy for the management of tritiated solid wastes is dealing with the outgassing property of tritium. Releases of tritium under elemental or oxide form may occur from waste items at different temperatures and rates depending upon the nature of tritium bonds into the waste matrix as well as on its 'contamination history'. Apart from the commercial value of tritium, its release from waste packages anyhow represents a risk of tritium exposure that cannot be accepted by skippers, by store and disposal site operators as well as by the general public. Consequently it is mandatory to carry out the detritiation of such wastes before their packaging and storage or disposal. In the boron carbide control rods from the Lingen BWR after about three years of operation, tritium generated by neutron reaction was essentially retained in the B 4 C matrix. The objectives of the study are to demonstrate the feasibility of two processes aimed at reducing to the maximum practicable extent the level of tritium contamination in such waste management are facilitated

  6. Processing of aluminum matrix composites by electroless plating and melt infiltration

    International Nuclear Information System (INIS)

    Leon, C.A.; Bourassa, A.-M.; Drew, R.A.L.

    2000-01-01

    Reduction of the SiC/ Al interaction and enhancement of wetting between reinforcements and molten aluminum was obtained by modifying the ceramic surface with deposition of nickel and copper coatings. The preparation of nickel- and copper-coated ceramic particles as precursors for MMC fabrication was studied. Al 2 O 3 and SiC powders were successfully coated with Ni and Cu using electroless metal plating. Uniform and continuous metal films were deposited on both, alumina and silicon carbide powders XRD showed that the Ni-P deposit was predominantly amorphous, while the copper deposit was essentially polycrystalline. Infiltration results showed that the use of the coated powders enhances the wettability between the matrix and ceramic phase when processing particulate MMCs by a vacuum infiltration technique, giving a porosity-free composite with a homogeneously distributed reinforcing phase. The coating promoted easy metal flow through the preform, compared to the non-infiltration behavior of the uncoated counterpart samples XRD microstructural analysis of the composites indicates the formation of intermetallic phases such as CuAl 2 , in the case of copper coating, and NiAl and NiAl 3 when nickel-coated powders are infiltrated. Metallization of the ceramics minimizes the interfacial reaction of the SiC/Al composites and promotes wetting of Al 2 O 3 reinforcements with liquid aluminum. Copyright (2000) AD-TECH - International Foundation for the Advancement of Technology Ltd

  7. A numerical study of the influence of feeding polycrystalline silicon granules on melt temperature in the continuous Czochralski process

    Science.gov (United States)

    Ono, Naoki; Kida, Michio; Arai, Yoshiaki; Sahira, Kensho

    1993-09-01

    Temperature change was simulated using a solid body rotating melt model when solid polycrystalline silicon granules were supplied to a melt in a double-crucible method. Only heat conduction was considered in the analysis. The influence of the crucible rotation rates and of the initial temperature of the supplied silicon was investigated systematically and quantitatively. The influence of the crucible rotation rate was stronger than expected, which suggests that the crucible rotation rate cannot be lowered too much because of the possibility of the melt solidifying between the inner and outer crucibles.

  8. Effects of the Seed Distance on the Characteristics of the (100)/(100) Junctions of Top-Seeded Melt Growth Processed YBCO Superconductors Using Two Seeds

    Energy Technology Data Exchange (ETDEWEB)

    Kim, C.J.; Gee, Y.A.; Hong, G.Y. [Korea Atomic Energy Research Institute, Taejon (Korea); Kim, H.J.; Joo, J.H. [Sungkyunkwan University, Suwon (Korea); Han, S.C.; Han, Y.H.; Sung, T.H.; Kim, S.J. [Korea Electric Power Research Institute, Taejon (Korea)

    1999-06-01

    The effects of the distance (d) between two Sm{sub 1.8}Ba{sub 2.4}Cu{sub 3.4}Ox seeds on the characteristics of the (100)/(100) junctions of top-seeded melt growth processed YBCO superconductors were investigated. The trapped magnetic field at the grain junction and the levitation force of the top surface decreased with increasing d value. The degradation of the properties is attributed to the presence of the residual melt-forming phases (CuO and BaCUO{sub 2}) at the grain junction, whose amount depends on the d value. (author). 18 refs., 10 figs.

  9. Stainless steels with low contents in residual elements for nitric acid environments. Influence of melting processes

    International Nuclear Information System (INIS)

    Desestret, A.; Gay, G.; Soulignac, P.

    1983-01-01

    Nitric acid solutions, as they are for instance employed in the chemical treatment of nuclear fuels, do not apparently pose any more corrosion problems and the safe use of the several steels is well documented. The most difficult corrosion problems are next those related to ''tunnel'' penetrations, in the hot-rolling direction (longitudinal). This phenomenon can be quite important such as to imperial complex structures. Up to the last few years, the only manner to eliminate such ''tunnel'' corrosions was to carry out special operations of remelting and refining under careful selected slag (Electro Slag Remelting or ESR). It turns out indeed that non metallic inclusions are the prime factors in this type of corrosion. Well adapted ladle refining processes made possible to obtain equivalent results at lower costs, while purity and cleanliness are improved to such a degree that a steel of type Cr 18 - Ni 10 thus produced exhibit a nearly absolute resistance to intergranular corrosion in the 14 N (65%) boiling nitric acid (the Huey test) whatever the ''sensitization'' treatment, between 1000 0 C and 600 0 C. In view of its very high tolerance to varied thermal cycles and of the near complete disappearance of any ''tunnel'' corrosion, such a steel is of great interest when complex parts are produced, by machining forged or rolled metal, which is then assembled by welding techniques or procedures which would be forbidden in the case of usual Cr 18 -Ni 10 steels. Similar improvements are also obtained on the two other special steels used in nitric environments: Cr 25 - Ni 20 - C [fr

  10. 2,2,2-Trifluoroethyl methacrylate-graft-natural rubber: Synthesis and application as compatibilizer in natural rubber/fluoroelastomer blends

    Energy Technology Data Exchange (ETDEWEB)

    Hinchiranan, N., E-mail: nhn78@hotmail.com [Department of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Wannako, P. [Program in Petrochemistry and Polymer Science, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Paosawatyanyong, B. [Department of Physics, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Prasassarakich, P. [Department of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand)

    2013-05-15

    The incompatibility and immiscibility of natural rubber (NR)/fluoroelastomers (FKM) blends were improved by incorporation of a graft copolymer synthesized from the free radical graft copolymerization of 2,2,2-trifluoroethyl methacrylate (TFEM) onto NR initiated by benzoyl peroxide via a melt-mixing process. The grafting properties were investigated as functions of the initiator and monomer concentrations, reaction temperature and time. At the optimal conditions, the obtained graft NR (GNR) purified by Soxhlet extraction contained a maximum grafting efficiency of 1.34% with 49.1% monomer conversion. The structure of the purified GNR was analyzed using attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and nuclear magnetic resonance spectroscopy ({sup 1}H NMR and {sup 19}F NMR). The gross GNR was then applied as the compatibilizer for NR/FKM vulcanizates (20/80 (w/w)) cured by peroxide vulcanization. The addition of GNR at 15 parts per hundred of rubber (phr) gave a vulcanizate with the highest tensile strength (9.93 MPa), some 5.31-fold higher than that of the incompatibilized one (1.87 MPa). This is likely to be due to the higher degree of homogeneity of the constituent phases in the GNR-compatibilized blends, as observed by scanning electron microscopy (SEM). The GNR-compatibilized NR/FKM vulcanizates were also resistant to gasohol E85 (85% (w/w) of ethanol). Highlights: ► 2,2,2-Trifluoroethyl methacrylate could be grafted on NR via melt-mixing process. ► Effect of grafting parameters on grafting efficiency and gel content was observed. ► NR/FKM containing graft NR had higher tensile strength than uncompatibilized ones. ► The compatibilized NR/FKM vulcanizates had higher gasohol-swelling resistance.

  11. Development and Performance of a Highly Sensitive Model Formulation Based on Torasemide to Enhance Hot-Melt Extrusion Process Understanding and Process Development.

    Science.gov (United States)

    Evans, Rachel C; Kyeremateng, Samuel O; Asmus, Lutz; Degenhardt, Matthias; Rosenberg, Joerg; Wagner, Karl G

    2018-02-27

    The aim of this work was to investigate the use of torasemide as a highly sensitive indicator substance and to develop a formulation thereof for establishing quantitative relationships between hot-melt extrusion process conditions and critical quality attributes (CQAs). Using solid-state characterization techniques and a 10 mm lab-scale co-rotating twin-screw extruder, we studied torasemide in a Soluplus® (SOL)-polyethylene glycol 1500 (PEG 1500) matrix, and developed and characterized a formulation which was used as a process indicator to study thermal- and hydrolysis-induced degradation, as well as residual crystallinity. We found that torasemide first dissolved into the matrix and then degraded. Based on this mechanism, extrudates with measurable levels of degradation and residual crystallinity were produced, depending strongly on the main barrel and die temperature and residence time applied. In addition, we found that 10% w/w PEG 1500 as plasticizer resulted in the widest operating space with the widest range of measurable residual crystallinity and degradant levels. Torasemide as an indicator substance behaves like a challenging-to-process API, only with higher sensitivity and more pronounced effects, e.g., degradation and residual crystallinity. Application of a model formulation containing torasemide will enhance the understanding of the dynamic environment inside an extruder and elucidate the cumulative thermal and hydrolysis effects of the extrusion process. The use of such a formulation will also facilitate rational process development and scaling by establishing clear links between process conditions and CQAs.

  12. Rubber hand illusion under delayed visual feedback.

    Directory of Open Access Journals (Sweden)

    Sotaro Shimada

    Full Text Available BACKGROUND: Rubber hand illusion (RHI is a subject's illusion of the self-ownership of a rubber hand that was touched synchronously with their own hand. Although previous studies have confirmed that this illusion disappears when the rubber hand was touched asynchronously with the subject's hand, the minimum temporal discrepancy of these two events for attenuation of RHI has not been examined. METHODOLOGY/PRINCIPAL FINDINGS: In this study, various temporal discrepancies between visual and tactile stimulations were introduced by using a visual feedback delay experimental setup, and RHI effects in each temporal discrepancy condition were systematically tested. The results showed that subjects felt significantly greater RHI effects with temporal discrepancies of less than 300 ms compared with longer temporal discrepancies. The RHI effects on reaching performance (proprioceptive drift showed similar conditional differences. CONCLUSIONS/SIGNIFICANCE: Our results first demonstrated that a temporal discrepancy of less than 300 ms between visual stimulation of the rubber hand and tactile stimulation to the subject's own hand is preferable to induce strong sensation of RHI. We suggest that the time window of less than 300 ms is critical for multi-sensory integration processes constituting the self-body image.

  13. QENS investigation of filled rubbers

    CERN Document Server

    Triolo, A; Desmedt, A; Pieper, J K; Lo Celso, F; Triolo, R; Negroni, F; Arrighi, V; Qian, H; Frick, B

    2002-01-01

    The polymer segmental dynamics is investigated in a series of silica-filled rubbers. The presence of inert fillers in polymers greatly affects the mechanical and physical performance of the final materials. For example, silica has been proposed as a reinforcing agent of elastomers in tire production. Results from quasielastic neutron scattering and Dynamic Mechanical Thermal Analysis (DMTA) measurements are presented on styrene-ran-butadiene rubber filled with silica. A clear indication is obtained of the existence of a bimodal dynamics, which can be rationalized in terms of the relaxation of bulk rubber and the much slower relaxation of the rubber adsorbed on the filler surface. (orig.)

  14. Characterisation of the aqueous corrosion process in NdFeB melt spun ribbon and MQI bonded magnets

    Science.gov (United States)

    McCain, Stephen

    A major factor limiting the use and longevity of rare earth based magnetic materials is their susceptibility to aqueous corrosion and associated detrimental effects upon the magnetic properties of the material. This process was investigated through a combination of exposure to simulated environmental conditions and hydrogen absorption/desorption studies (HADS) in conjunction with magnetic characterisation. This study utilises NdFeB MQP-B melt-spun ribbon manufactured by Magnequench, in the form of MQI bonded magnets and also in its unbonded state as MQ powder. Specifically, it was concerned with how effective a variety of bonding media (epoxy resin,PTFE, zinc) and surface coatings (PTFE, Qsil, zinc LPPS, Dex-Cool) were at limiting the impact of aqueous corrosion in MQI bonded magnets. To characterise the effect of hydrogen absorption upon the magnetic properties of the MQP-B, hydrogen uptake was induced followed by a series of outgassing heat treatments with subsequent magnetic characterisation accompanied by HADS techniques performed after each outgas. This allowed comparisons to be made between the effects of aqueous corrosion process and hydrogen absorption upon the magnetic properties of the alloy.. This study has clearly demonstrated the link between the abundance of environmental moisture and rate of Hci losses in MQI bonded magnets. In addition to this the key mechanism responsible for the degradation of magnetic properties has been identified. These losses have been attributed to the absorption of hydrogen generated by the dissociation of water in the presence of NdFeB during the aqueous corrosion process. It has been shown that the use of a bonding media that is impermeable to water can limit the effects of aqueous corrosion by limiting water access to the Magnequench particles (MQP) and also the positive effects of the use of suitable surface coatings has been shown to be effective for the same reason..

  15. Investigation of Performance and Residual Stress Generation of AlSi10Mg Processed by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Lianfeng Wang

    2018-01-01

    Full Text Available During the selective laser melting (SLM process, the scanned layers are subjected to rapid thermal cycles. By working on the mechanical properties, residual stress, and microstructure, the high-temperature gradients can have significant effect on the proper functioning and the structural integrity of built parts. This work presents a comprehensive study on the scanning path type and preheating temperature for AlSi10Mg alloy during SLM. According to the results, SLM AlSi10Mg parts fabricated in chessboard scanning strategy have higher mechanical properties or at least comparable to the parts fabricated in uniformity scanning strategy. In the SLM processing, the residual stress in different parts of the specimen varies with temperature gradient, and the residual stress at the edge of the specimen is obviously larger than that at the center. Under the chessboard scanning and preheating temperature 160°C, the residual stress in each direction of the specimens reaches the minimum. Under different forming processes, the morphology of the microstructure is obviously different. With the increase of preheating temperature, the molten pool in the side surface is obviously elongated and highly unevenly distributed. From the coupling relationship between the residual stress and microstructure, it can be found that the microstructure of top surface is affected by residual stresses σx and σy. But the side surface is mainly governed by residual stress σy; moreover, the greater the residual stress, the more obvious the grain tilt. In the XY and XZ surfaces, the scanning strategy has little influence on the tilt angle of the grain. But, the tilt angle and morphology of the microstructure are obviously affected by the preheating temperature. The results show that the residual stresses can effectively change the properties of the materials under the combined influence of scanning strategy and preheating temperature.

  16. Eruption and Degassing Processes in a Supervolcanic System: The Volatile Record Preserved in Melt Inclusions from the 3.49Ma Tara Ignimbrite in the Central Andes

    Science.gov (United States)

    Grocke, S.; de Silva, S. L.; Schmitt, A. K.; Wallace, P. J.

    2010-12-01

    Analysis of H2O and CO2 in quartz and sanidine-hosted melt inclusions from one of the youngest supervolcanic eruptions in the Altiplano Puna Volcanic Complex (APVC) in the Central Andes provides information on crystallization depths and eruption and degassing processes. At least 740 km3 of high-K, metaluminous, rhyodacite to rhyolite magma erupted from the Guacha Caldera in southwest Bolivia, producing three phases of the 3.49 Ma Tara Ignimbrite: a Plinian fall-deposit, an extensive ignimbrite, and several post-caldera domes. Infrared spectroscopic analyses of quartz-hosted melt inclusions from Tara Plinian pumice have H2O contents of ~4.5 wt % and variable CO2 contents (110-300 ppm), corresponding to vapor saturation pressures up to 180 MPa. In contrast, sanidine-hosted melt inclusions from the Plinian-fall deposit contain bubbles, lower water contents (1.4-2.2 wt %) and lower CO2 (87-143 ppm). These vesiculated melt inclusions and low volatile contents suggest that the sanidine crystals leaked on their ascent to the surface and therefore do not record accurate pre-eruptive melt volatile contents. In contrast, quartz-hosted melt inclusions from post-caldera dome samples contain lower H2O contents of 2.5-3.5 wt % (average 2.9 wt %) and no detectable CO2, corresponding to vapor saturation pressures of 50-90 MPa. These data indicate that the preeruptive plinian stage Tara magma was vapor saturated at the time of melt inclusion entrapment and stored between 5-6 km, while those from the post-caldera domes were trapped at 2-3 km. Differences in CO2 between Plinian and dome melt inclusions require that the post-caldera dome quartzes represent a different generation of crystals that grew as the magma slowly rose and progressively degassed at 2-3 km. During this shallow crystallization, the magma evolved further and eventually fed the post-caldera domes, one of which is a high-Si rhyolite. Consistent with this interpretation, melt inclusions from post-caldera dome samples

  17. Development of cube textured Ni-5 at.%W alloy substrates for coated conductor application using a melting process

    International Nuclear Information System (INIS)

    Zhao Yue; Suo Hongli; Liu Min; Liu Danmin; Zhang Yingxiao; Zhou Meiling

    2006-01-01

    Biaxially textured Ni-5 at.%W substrates have been prepared by cold rolling, followed by three different annealing routes. In this paper, the processes of melting Ni and W metals, flat rolling, various annealing methods are described in detail. The Ni-5 at.%W tapes annealed under either high vacuum or flowing Ar (7% H 2 ) gas were characterized by X-ray pole figures, ODF, EBSD as well as AFM analysis. The texture analysis indicated that as fabricated tapes have a sharp cube texture formed after annealing at a wide temperature range of 800-1100 o C. The high quality of cube orientation on tapes was obtained after a two-step annealing (TSA), where the percentage of the cube texture component was as high as 93.5% within a misorientation angle smaller than 8 o from EBSD analysis. Furthermore, it was also observed that the number of twin boundaries in this tape decreased with respect to that of tapes annealed both in vacuum and one-step gas annealing. From AFM on 1 μm 2 areas, it was concluded that the roughness (RMS) on the tape surface reached 0.98 nm

  18. Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Huajun [School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401 (China); Chen, Zhihao [Faculty of Engineering, Yokohama National University, Hodogaya, Yokohama 240-8501 (Japan)

    2009-01-15

    Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system. (author)

  19. Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

    Energy Technology Data Exchange (ETDEWEB)

    Wang Huajun [School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401 (China)], E-mail: huajunwang@126.com; Chen Zhihao [Faculty of Engineering, Yokohama National University, Hodogaya, Yokohama 240-8501 (Japan)

    2009-01-15

    Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system.

  20. Influence of Y2BaCuO5 precipitates on the current density of melt processed YBa2Cu3Ox superconductor

    International Nuclear Information System (INIS)

    Salama, K.; Selvamanickam, V.

    1992-01-01

    YBa 2 Cu 3 O x superconductors fabricated by melt processing methods have been shown to exhibit current density around 10 5 A/cm 2 at 77 K. Since YBa 2 Cu 3 O x decomposes peritectically above 1000 C, more than 50 vol. % of Y 2 BaCuO 5 (211) precipitates are formed during the incongruent melting. Even under stringent slow cooling conditions, a significant amount of these precipitates remain unreacted with the liquid and are left embedded in the long 123 grains. The potential of these precipitates as flux pinning sites has been investigated extensively, but remains controversial. In this study, we have performed transport current density measurements on melt processed YBa 2 Cu 3 O x superconductor prepared with varying amount of 211 precipitates. The current density measurements were performed in magnetic fields up to 1.5 T at 77 K with the field aligned at different angles to the a-b plane. The results provided in this paper show that Jc decreases monotonically with increasing amount of 211, irrespective of the angle between the field and the a-b plane indicating the absence of significant pinning by 211 precipitates in melt processed YBa 2 Cu 3 O x superconductor

  1. Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

    International Nuclear Information System (INIS)

    Wang Huajun; Chen Zhihao

    2009-01-01

    Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system

  2. Rubber friction and force transmission during the shearing process of actively-driven vacuum grippers on rough surfaces; Elastomerreibung und Kraftuebertragung beim Abscheren von aktiv betriebenen Vakuumgreifern auf rauen Oberflaechen

    Energy Technology Data Exchange (ETDEWEB)

    Kern, Patrick

    2016-12-21

    Nowadays, vacuum grippers come in many different shapes and sizes. Their stability is guaranteed through specially manufactured metal fittings. These fittings are non-positively and positively connected to the elastic part of the vacuum gripper. The design of the elastic part may vary, though. Elastomer components are used to ensure tightness for the negative pressure in the active cave chamber of the vacuum gripper, as well as for the transfer of shearing forces, which acting parallel to the surface. Some vacuum grippers feature one elastomer for both the sealing function and the transfer of shear forces; other gripper types are equipped with various elastomers for those applications. The vacuum grippers described in this work are equipped with structured rubber friction pads, their tightness being ensured by sealing lips made of a flexible foam rubber. A restraint system consisting of one or several vacuum grippers must be sized prior to its actual practical use. For the transmission of shearing forces, which acting parallel to the surface, it is necessary to take the tribological system, consisting of the suction element's elastomer and the base material, into account since these loads put shearing stress on the vacuum gripper. In practice, however, a standardized value is given for the coefficient of friction μ; i.e. the ratio of transmissible frictional force to the normal force. This does neither include a detailed description of the elastomer used nor of the roughness of the base material. The standardized friction coefficients cannot be applied to the practical design of restraint systems. The present work includes the analysis of the load transmission and the modeling of the friction coefficients μ on rough surfaces during the shearing process of actively-driven vacuum grippers. Based on current theories, the phenomenon of elastomeric friction can be attributed to the two main components of hysteresis and adhesion friction. Both components are

  3. Emerging melt quality control solution technologies for aluminium melt

    Directory of Open Access Journals (Sweden)

    Arturo Pascual, Jr

    2009-11-01

    Full Text Available The newly developed “MTS 1500” Melt Treatment System is performing the specifi cally required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor “Alspek H”, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specifi ed and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modifi cation and grain refi nement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device “Alspek MQ” to provide foundry men better tools in meeting the increasing quality and tighter specifi cation demand from the industry.

  4. Study on the properties of blend rubber prepared with grafted rubber and irradiated rubber by Gamma Rays

    International Nuclear Information System (INIS)

    Dafader, N. C.; Haque, M. E.; Islam, K. A.

    2004-05-01

    The blend rubbers were prepared by mixing γ-rays irradiated and monomer grafted rubbers. The monomers, methyl methacrylate (MMA) and styrene were used separately to prepare grafted rubber by exposure to radiation. The physico-chemical properties of the blend rubbers were evaluated. The tensile strength and elongation at break of the blend rubbers decrease whereas modulus at 500% elongation, swelling ratio and permanent set increase with the increased proportion of grafted rubber in the blend. The tear strength of the blend between irradiated and styrene grafted rubbers increases with the increased proportion of grafted rubber but that of the blend of irradiated and MMA grafted rubbers remains almost constant. The blend rubber could be used for special type of application like rubber thread, tube, catheter etc

  5. Force induced DNA melting

    International Nuclear Information System (INIS)

    Santosh, Mogurampelly; Maiti, Prabal K

    2009-01-01

    When pulled along the axis, double-strand DNA undergoes a large conformational change and elongates by roughly twice its initial contour length at a pulling force of about 70 pN. The transition to this highly overstretched form of DNA is very cooperative. Applying a force perpendicular to the DNA axis (unzipping), double-strand DNA can also be separated into two single-stranded DNA, this being a fundamental process in DNA replication. We study the DNA overstretching and unzipping transition using fully atomistic molecular dynamics (MD) simulations and argue that the conformational changes of double-strand DNA associated with either of the above mentioned processes can be viewed as force induced DNA melting. As the force at one end of the DNA is increased the DNA starts melting abruptly/smoothly above a critical force depending on the pulling direction. The critical force f m , at which DNA melts completely decreases as the temperature of the system is increased. The melting force in the case of unzipping is smaller compared to the melting force when the DNA is pulled along the helical axis. In the case of melting through unzipping, the double-strand separation has jumps which correspond to the different energy minima arising due to sequence of different base pairs. The fraction of Watson-Crick base pair hydrogen bond breaking as a function of force does not show smooth and continuous behavior and consists of plateaus followed by sharp jumps.

  6. Nitrile rubber and carboxylated nitrile rubber resistance to soybean biodiesel

    Directory of Open Access Journals (Sweden)

    Felipe Nunes Linhares

    2018-03-01

    Full Text Available Abstract Biodiesel has been considered a suitable substitute for petroleum diesel, but their chemical composition differs greatly. For this reason, biodiesel interacts differently than petroleum diesel with various materials, including rubbers. Therefore, the resistance of some elastomers should be thoroughly evaluated, specifically those which are commonly used in automotive industry. Nitrile rubber (NBR is widely used to produce vehicular parts that are constantly in contact with fuels. This paper aimed to assess the resistance of carboxylated nitrile rubber (XNBR with 28% of acrylonitrile content to soybean biodiesel in comparison with non-carboxylated nitrile rubber samples, with high and medium acrylonitrile content (33 and 45%. NBR with medium acrylonitrile content showed little resistance to biodiesel. However, carboxylated nitrile rubber even with low acrylonitrile content had similar performance to NBR with high acrylonitrile content.

  7. Fracture behavior of rubber powder modified rubber blends applied for conveying belt top covers

    OpenAIRE

    Euchler, Eric; Stocek, Radek; Gehde, Michael; Bunzel, Jörg-Michael; Saal, Wolfgang; Kipscholl, Reinhold

    2016-01-01

    The aim of this study is concentrated on the experimental investigation of wear resistance of rubber powder modified rubber blends. Styrene-Butadiene-Rubber (SBR) blends applied for conveying belt top covers have been modified by ground rubber (rubber powder) based on SBR. We theoretically described the rubber wear mechanism due to loading conditions occurring at conveyor belts in the field, to simulate wear behavior of top cover rubber materials. An own developed testing equipment based on g...

  8. Energy Saving Melting and Revert Reduction Technology: Improved Die Casting Process to Preserve the Life of the Inserts

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam, PI; Xuejun Zhu, Sr. Research Associate

    2012-09-30

    The goal of this project was to study the combined effects of die design, proper internal cooling and efficient die lubricants on die life. The project targeted improvements in die casting insert life by: Optomized Die Design for Reduced Surface Temperature: The life of die casting dies is significantly shorter when the die is exposed to elevated temperature for significant periods of time. Any die operated under conditions leading to surface temperature in excess of 1050oF undergoes structural changes that reduce its strength. Optimized die design can improve die life significantly. This improvement can be accomplished by means of cooling lines, baffles and bubblers in the die. A key objective of the project was to establish criteria for the minimal distance of the cooling lines from the surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. The Uddeholm Dievar steel evaluated in this program showed superior resistance to thermal fatigue resistance. Based on the experimental evidence, cooling lines could be placed as close as 0.5" from the surface. Die Life Extension by Optimized Die Lubrication: The life of die casting dies is affected by additions made to its surface with the proper lubricants. These lubricants will protect the surface from the considerable temperature peaks that occur when the molten melt enters the die. Dies will reach a significantly higher temperature without this lubricant being applied. The amount and type of the lubricant are critical variables in the die casting process. However, these lubricants must not corrode the die surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. Chem- Trend participated in the program with die

  9. PROPERTIES TYRE TREAD RUBBERS DEPENDING ON PARTICULARITY OF RUBBER COMPOUND

    Directory of Open Access Journals (Sweden)

    Z. S. Shashok

    2014-01-01

    Full Text Available Summary. The results of studies of the elastomeric compositions based on natural rubber containing curatives different ratio "curing agent : vulcanization accelerator" listed in this article. Influence of the composition of the vulcanizing group on stress-strain and elastic- deformation properties of tire tread rubber was installed. It has been shown that a significant effect on thermo-oxidative aging of vulcanizates was the composition of the vulcanizing group. Results of studies resistance tread rubber to exposure to elevated temperatures were presented . Vulcanizates differing type and density by varying the cross-linking ratio of "curing agent : vulcanization accelerator" were obtained . Research results in the formation of rubber resistance and crack growth at different temperatures were presented. Revealed that the best education and resistance to tear propagation under normal conditions characterized by rubber ratio "curing agent : vulcanization accelerator" equal to 1.5:1. It has been established that a dynamic endurance study rubbers depends largely on the nature and concentration of the cross-linking cross-links and movable promote increase efficiency due to the grid and reduce the sulfidity rearrangement. During loading mode alternating deformations at elevated temperatures lability of polysulfide bonds negatively affects the performance of rubber, and the decisive role of providing strength and thermal cross-linking. It is shown that the performance of the spatial grid rubbers allow indirectly judge the dynamic vulcanizates endurance and predict performance rubbers at elevated temperatures under conditions of repeated cyclic deformation. Revealed that the vulcanizing system containing sulfur and vulcanization accelerator TBBS 1:2, promotes the formation of the optimal structure of vulcanized rubber , which provides the best resistance to repeated cyclic deformations in the operating temperatures of the tire.

  10. Lignocellulosic fiber reinforced rubber composites

    CSIR Research Space (South Africa)

    Jacob John, Maya

    2009-04-01

    Full Text Available Natural Rubber (NR) is a naturally occurring elastomeric polymer of isoprene (2-methyl-1,3-butadiene). It can be extracted from latex of only one kind of tree, the Hevea braziliensis. Hevea rubber is produced in many tropical regions of Southeast...

  11. Crack Velocities in Natural Rubber.

    Science.gov (United States)

    1982-05-01

    vulcanized natural rubber (3). The surprisingly low value for natural rubber was attributed to highly anisotropic elastic behavior at high strains...Dr. R.L. Rabie Hercules Incorporated WX-2, MS-952 Alleghany Ballistic Lab Los Alamos National Lab. P.O. Box 210 P.O. Box 1663 Washington, D.C. 21502

  12. Alternative sources of natural rubber

    NARCIS (Netherlands)

    Mooibroek, H.; Cornish, K.

    2000-01-01

    Rubber (cis-1,4-polyisoprene) is one of the most important polymers naturally produced by plants because it is a strategic raw material used in more than 40,000 products, including more than 400 medical devices. The sole commercial source, at present, is natural rubber harvested from the Brazilian

  13. Microbial processes in glaciers and permafrost. A literature study on microbiology affecting groundwater at ice sheet melting

    International Nuclear Information System (INIS)

    Hallbeck, Lotta

    2009-10-01

    A repository for spent nuclear fuel will remain for hundred thousands of years. During this period, several ice ages will most likely take place. To understand the effect of melt water from ice sheets on the repository, the microbiological processes of oxygen reduction has to be elucidated. This report is a compilation of the present knowledge about biological activity in glacier environments. These environments consist of many different parts which have their own biological character depending on the prevailing physical and chemical conditions. There are, for example, ice sheets and glaciers, glacial streams and rivers, soil and water beneath the ice, soil and water in front of and beside ice sheets and glacier and deep groundwater beneath the ice. The microbiological processes of importance are consumption of oxygen by aerobic microorganisms, anaerobic organisms and their reduced metabolites, like sulphide, acetate and methane, which can act as reducing agents in biological or chemical oxygen reduction. The lithotrophic type (inorganic energy source) of metabolism is important in these cold environments. There are also microbiological processes important to radionuclide transport and the production of complexing agents, biological colloids and biofilms. The study of microbial processes in glacier and ice sheet environments is still a young scientific niche. The studies have so far mostly been concentrated to ice surfaces and the subglacial environment. The most important findings from the literature study are as follows. Primary production is ongoing in snow cover and on ice surfaces of glaciers and ice sheets. The production is dependent on the location, because of temperature and solar radiation, but also on the prevailing state of the glacier. On surfaces and in the snow cover, heterotrophic microorganisms consume oxygen and organic material. In surface ice structures anaerobic conditions may occur. The subglacial environment is very active with several types

  14. Microbial processes in glaciers and permafrost. A literature study on microbiology affecting groundwater at ice sheet melting

    Energy Technology Data Exchange (ETDEWEB)

    Hallbeck, Lotta (Microbial Analytics Sweden AB, Moelnlycke (Sweden))

    2009-10-15

    A repository for spent nuclear fuel will remain for hundred thousands of years. During this period, several ice ages will most likely take place. To understand the effect of melt water from ice sheets on the repository, the microbiological processes of oxygen reduction has to be elucidated. This report is a compilation of the present knowledge about biological activity in glacier environments. These environments consist of many different parts which have their own biological character depending on the prevailing physical and chemical conditions. There are, for example, ice sheets and glaciers, glacial streams and rivers, soil and water beneath the ice, soil and water in front of and beside ice sheets and glacier and deep groundwater beneath the ice. The microbiological processes of importance are consumption of oxygen by aerobic microorganisms, anaerobic organisms and their reduced metabolites, like sulphide, acetate and methane, which can act as reducing agents in biological or chemical oxygen reduction. The lithotrophic type (inorganic energy source) of metabolism is important in these cold environments. There are also microbiological processes important to radionuclide transport and the production of complexing agents, biological colloids and biofilms. The study of microbial processes in glacier and ice sheet environments is still a young scientific niche. The studies have so far mostly been concentrated to ice surfaces and the subglacial environment. The most important findings from the literature study are as follows. Primary production is ongoing in snow cover and on ice surfaces of glaciers and ice sheets. The production is dependent on the location, because of temperature and solar radiation, but also on the prevailing state of the glacier. On surfaces and in the snow cover, heterotrophic microorganisms consume oxygen and organic material. In surface ice structures anaerobic conditions may occur. The subglacial environment is very active with several types

  15. Platinum Group Elements (PGE) geochemistry of komatiites and boninites from Dharwar Craton, India: Implications for mantle melting processes

    Science.gov (United States)

    Saha, Abhishek; Manikyamba, C.; Santosh, M.; Ganguly, Sohini; Khelen, Arubam C.; Subramanyam, K. S. V.

    2015-06-01

    High MgO volcanic rocks having elevated concentrations of Ni and Cr are potential hosts for platinum group elements (PGE) owing to their primitive mantle origin and eruption at high temperatures. Though their higher PGE abundance is economically significant in mineral exploration studies, their lower concentrations are also valuable geochemical tools to evaluate petrogenetic processes. In this paper an attempt has been made to evaluate the PGE geochemistry of high MgO volcanic rocks from two greenstone belts of western and eastern Dharwar Craton and to discuss different mantle processes operative at diverse geodynamic settings during the Neoarchean time. The Bababudan greenstone belt of western and Gadwal greenstone belt of eastern Dharwar Cratons are dominantly composed of high MgO volcanic rocks which, based on distinct geochemical characteristics, have been identified as komatiites and boninites respectively. The Bababudan komatiites are essentially composed of olivine and clinopyroxene with rare plagioclase tending towards komatiitic basalts. The Gadwal boninites contain clinopyroxene, recrystallized hornblende with minor orthopyroxene, plagioclase and sulphide minerals. The Bababudan komatiites are Al-undepleted type (Al2O3/TiO2 = 23-59) with distinctly high MgO (27.4-35.8 wt.%), Ni (509-1066 ppm) and Cr (136-3036 ppm) contents. These rocks have low ΣPGE (9-42 ppb) contents with 0.2-2.4 ppb Iridium (Ir), 0.2-1.4 ppb Osmium (Os) and 0.4-4.4 ppb Ruthenium (Ru) among Iridium group PGE (IPGE); and 1.4-16.2 ppb Platinum (Pt), 2.8-19 ppb Palladium (Pd) and 0.2-9.8 ppb Rhodium (Rh) among Platinum group PGE (PPGE). The Gadwal boninites are high-Ca boninites with CaO/Al2O3 ratios varying between 0.8 and 1.0, with 12-24 wt.% MgO, 821-1168 ppm Ni and 2307-2765 ppm Cr. They show higher concentration of total PGE (82-207 ppb) with Pt concentration ranging from 13 to 19 ppb, Pd between 65 and 180 ppb and Rh in the range of 1.4-3 ppb compared to the Bababudan komatiites. Ir

  16. Properties of natural rubber/attapulgite composites prepared by latex compounding method: Effect of filler loading

    International Nuclear Information System (INIS)

    Muttalib, Siti Nadzirah Abdul; Othman, Nadras; Ismail, Hanafi

    2015-01-01

    This paper reports on the effect of filler loading on properties of natural rubber (NR)/attapulgite (ATP) composites. The NR/ATP composites were prepared by latex compounding method. It is called as masterbatch. The masterbatch was subsequently added to the NR through melt mixing process. The vulcanized NR/ATP composites were subjected to mechanical, swelling and morphological tests. All the results were compared with NR/ATP composites prepared by conventional system. The composites from masterbatch method showed better results compared to composites prepared by conventional method. They have higher tensile properties, elongation at break and tear strength. The images captured through scanning electron microscopy test revealed the improvement of tensile strength in masterbatch NR/ATP composites. It can be seen clearly that masterbatch NR/ATP have better filler dispersion compared to conventional method NR/ATP composites

  17. Properties of natural rubber/attapulgite composites prepared by latex compounding method: Effect of filler loading

    Energy Technology Data Exchange (ETDEWEB)

    Muttalib, Siti Nadzirah Abdul, E-mail: sitinadzirah.amn@gmail.com; Othman, Nadras, E-mail: srnadras@usm.my; Ismail, Hanafi, E-mail: ihanafi@usm.my [School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan, 14300 Nibong Tebal, Pulau Pinang (Malaysia)

    2015-07-22

    This paper reports on the effect of filler loading on properties of natural rubber (NR)/attapulgite (ATP) composites. The NR/ATP composites were prepared by latex compounding method. It is called as masterbatch. The masterbatch was subsequently added to the NR through melt mixing process. The vulcanized NR/ATP composites were subjected to mechanical, swelling and morphological tests. All the results were compared with NR/ATP composites prepared by conventional system. The composites from masterbatch method showed better results compared to composites prepared by conventional method. They have higher tensile properties, elongation at break and tear strength. The images captured through scanning electron microscopy test revealed the improvement of tensile strength in masterbatch NR/ATP composites. It can be seen clearly that masterbatch NR/ATP have better filler dispersion compared to conventional method NR/ATP composites.

  18. Study on the Secant Segmentation Algorithm of Rubber Tree

    Science.gov (United States)

    Li, Shute; Zhang, Jie; Zhang, Jian; Sun, Liang; Liu, Yongna

    2018-04-01

    Natural rubber is one of the most important materials in the national defense and industry, and the tapping panel dryness (TPD) of the rubber tree is one of the most serious diseases that affect the production of rubber. Although considerable progress has been made in the more than 100 years of research on the TPD, there are still many areas to be improved. At present, the method of artificial observation is widely used to identify TPD, but the diversity of rubber tree secant symptoms leads to the inaccurate judgement of the level of TPD. In this paper, image processing technology is used to separate the secant and latex, so that we can get rid of the interference factors, get the exact secant and latex binary image. By calculating the area ratio of the corresponding binary images, the grade of TPD can be classified accurately. and can also provide an objective basis for the accurate identification of the tapping panel dryness (TPD) level.

  19. Piezoelectric ribbons printed onto rubber for flexible energy conversion.

    Science.gov (United States)

    Qi, Yi; Jafferis, Noah T; Lyons, Kenneth; Lee, Christine M; Ahmad, Habib; McAlpine, Michael C

    2010-02-10

    The development of a method for integrating highly efficient energy conversion materials onto stretchable, biocompatible rubbers could yield breakthroughs in implantable or wearable energy harvesting systems. Being electromechanically coupled, piezoelectric crystals represent a particularly interesting subset of smart materials that function as sensors/actuators, bioMEMS devices, and energy converters. Yet, the crystallization of these materials generally requires high temperatures for maximally efficient performance, rendering them incompatible with temperature-sensitive plastics and rubbers. Here, we overcome these limitations by presenting a scalable and parallel process for transferring crystalline piezoelectric nanothick ribbons of lead zirconate titanate from host substrates onto flexible rubbers over macroscopic areas. Fundamental characterization of the ribbons by piezo-force microscopy indicates that their electromechanical energy conversion metrics are among the highest reported on a flexible medium. The excellent performance of the piezo-ribbon assemblies coupled with stretchable, biocompatible rubber may enable a host of exciting avenues in fundamental research and novel applications.

  20. Utilization of surface-treated rubber particles from waste tires

    Energy Technology Data Exchange (ETDEWEB)

    Smith, F.G. [Argonne National Lab., IL (United States). Energy Systems Div.]|[Environmental Technologies Alternatives, Inc., Lima, OH (United States)

    1994-12-01

    During a 12-month program, the author successfully demonstrated commercial applications for surface-treated rubber particles in two major markets: footwear (shoe soles and components) and urethane-foam carpet underlay (padding). In these markets, he has clearly demonstrated the ease of using R-4080 and R-4030 surface-treated rubber particles in existing manufacturing plants and processes and have shown that the material meets or exceeds existing standards for performance, quality, and cost-effectiveness. To produce R-4080 and R-4030, vulcanized rubber, whole-tire material is finely ground to particles of nominal 80 and mesh size respectively. Surface treatment is achieved by reacting these rubber particles with chlorine gas. In this report, the author describes the actual test and evaluations of the participant companies, and identifies other potential end uses.

  1. Robotically enhanced rubber hand illusion.

    Science.gov (United States)

    Arata, Jumpei; Hattori, Masashi; Ichikawa, Shohei; Sakaguchi, Masamichi

    2014-01-01

    The rubber hand illusion is a well-known multisensory illusion. In brief, watching a rubber hand being stroked by a paintbrush while one's own unseen hand is synchronously stroked causes the rubber hand to be attributed to one's own body and to "feel like it's my hand." The rubber hand illusion is thought to be triggered by the synchronized tactile stimulation of both the subject's hand and the fake hand. To extend the conventional rubber hand illusion, we introduce robotic technology in the form of a master-slave telemanipulator. The developed one degree-of-freedom master-slave system consists of an exoskeleton master equipped with an optical encoder that is worn on the subject's index finger and a motor-actuated index finger on the rubber hand, which allows the subject to perform unilateral telemanipulation. The moving rubber hand illusion has been studied by several researchers in the past with mechanically connected rigs between the subject's body and the fake limb. The robotic instruments let us investigate the moving rubber hand illusion with less constraints, thus behaving closer to the classic rubber hand illusion. In addition, the temporal delay between the body and the fake limb can be precisely manipulated. The experimental results revealed that the robotic instruments significantly enhance the rubber hand illusion. The time delay is significantly correlated with the effect of the multisensory illusion, and the effect significantly decreased at time delays over 100 ms. These findings can potentially contribute to the investigations of neural mechanisms in the field of neuroscience and of master-slave systems in the field of robotics.

  2. Transport critical current density and microstructure in extruded YBa2Cu3O7-x wires processed by zone melting

    International Nuclear Information System (INIS)

    Shi, D.; Krishnan, H.; Hong, J.M.; Miller, D.; McGinn, P.J.; Chen, W.H.; Xu, M.; Chen, J.G.; Fang, M.M.; Welp, U.; Lanagan, M.T.; Goretta, K.C.; Dusek, J.T.; Picciolo, J.J.; Balachandran, U.

    1990-01-01

    YBa 2 Cu 3 O 7-x compounds were extruded into long wires with the diameter of 1 mm after sintering. The sintered wires were subsequently zone melted to develop a highly textured microstructure. Magnetization experiments at 77 K indicated a J c value of 1x10 5 A/cm 2 at 1 T. Transport measurements at 77 K showed a greatly enhanced field dependence of the critical current density. Transmission electron microscopy revealed an important grain-boundary feature which eliminated the weak-link behavior. Large amounts of dislocations have also been found in the zone-melted sample which may contribute to flux pinning in the system

  3. Application of gamma irradiation for incorporation of rubber powder in the formulations

    International Nuclear Information System (INIS)

    Kiyan, Ludmila Y.P.; Lugao, Ademar B.; Parra, Duclerc F.; Zaharescu, Traian

    2013-01-01

    The aim of this paper was to study the behavior of rubber recycle, in powder form of rubber industry. It was used EPDM rubber powder. The rubber powder was irradiated and used directly in classical formulations of rubber vulcanizate. The master-batch processed material was irradiated at doses of 50, 100 and 150kGy in 60 Co source at 5kGy s -1 rate, at room temperature. Gamma radiation created active sites devulcanization for further integration of the material (rubber powder) with facilities in formulations of commercial use. The processes were compared and their products were characterized by analytical methods of the physical properties such as tensile strength, elongation, hardness, rheology and abrasion tests. (author)

  4. Thermally conductive, electrically insulating and melt-processable polystyrene/boron nitride nanocomposites prepared by in situ reversible addition fragmentation chain transfer polymerization

    International Nuclear Information System (INIS)

    Huang, Xingyi; Wang, Shen; Zhu, Ming; Yang, Ke; Jiang, Pingkai; Bando, Yoshio; Golberg, Dmitri; Zhi, Chunyi

    2015-01-01

    Thermally conductive and electrically insulating polymer/boron nitride (BN) nanocomposites are highly attractive for various applications in many thermal management fields. However, so far most of the preparation methods for polymer/BN nanocomposites have usually caused difficulties in the material post processing. Here, an in situ grafting approach is designed to fabricate thermally conductive, electrically insulating and post-melt processable polystyrene (PS)/BN nanosphere (BNNS) nanocomposites by initiating styrene (St) on the surface functionalized BNNSs via reversible addition fragmentation chain transfer polymerization. The nanocomposites exhibit significantly enhanced thermal conductivity. For example, at a St/BN feeding ratio of 5:1, an enhancement ratio of 1375% is achieved in comparison with pure PS. Moreover, the dielectric properties of the nanocomposites show a desirable weak dependence on frequency, and the dielectric loss tangent of the nanocomposites remains at a very low level. More importantly, the nanocomposites can be subjected to multiple melt processing to form different shapes. Our method can become a universal approach to prepare thermally conductive, electrically insulating and melt-processable polymer nanocomposites with diverse monomers and nanofillers. (paper)

  5. Responses of rubber leaf phenology to climatic variations in Southwest China

    Science.gov (United States)

    Zhai, De-Li; Yu, Haiying; Chen, Si-Chong; Ranjitkar, Sailesh; Xu, Jianchu

    2017-11-01

    The phenology of rubber trees (Hevea brasiliensis) could be influenced by meteorological factors and exhibits significant changes under different geoclimates. In the sub-optimal environment in Xishuangbanna, rubber trees undergo lengthy periods of defoliation and refoliation. The timing of refoliation from budburst to leaf aging could be affected by powdery mildew disease (Oidium heveae), which negatively impacts seed and latex production. Rubber trees are most susceptible to powdery mildew disease at the copper and leaf changing stages. Understanding and predicting leaf phenology of rubber trees are helpful to develop effective means of controlling the disease. This research investigated the effect of several meteorological factors on different leaf phenological stages in a sub-optimal environment for rubber cultivation in Jinghong, Yunnan in Southwest China. Partial least square regression was used to quantify the relationship between meteorological factors and recorded rubber phenologies from 2003 to 2011. Minimum temperature in December was found to be the critical factor for the leaf phenology development of rubber trees. Comparing the delayed effects of minimum temperature, the maximum temperature, diurnal temperature range, and sunshine hours were found to advancing leaf phenologies. A comparatively lower minimum temperature in December would facilitate the advancing of leaf phenologies of rubber trees. Higher levels of precipitation in February delayed the light green and the entire process of leaf aging. Delayed leaf phenology was found to be related to severe rubber powdery mildew disease. These results were used to build predictive models that could be applied to early warning systems of rubber powdery mildew disease.

  6. Mapping Deciduous Rubber Plantation Areas and Stand Ages with PALSAR and Landsat Images

    Directory of Open Access Journals (Sweden)

    Weili Kou

    2015-01-01

    Full Text Available Accurate and updated finer resolution maps of rubber plantations and stand ages are needed to understand and assess the impacts of rubber plantations on regional ecosystem processes. This study presented a simple method for mapping rubber plantation areas and their stand ages by integration of PALSAR 50-m mosaic images and multi-temporal Landsat TM/ETM+ images. The L-band PALSAR 50-m mosaic images were used to map forests (including both natural forests and rubber trees and non-forests. For those PALSAR-based forest pixels, we analyzed the multi-temporal Landsat TM/ETM+ images from 2000 to 2009. We first studied phenological signatures of deciduous rubber plantations (defoliation and foliation and natural forests through analysis of surface reflectance, Normal Difference Vegetation Index (NDVI, Enhanced Vegetation Index (EVI, and Land Surface Water Index (LSWI and generated a map of rubber plantations in 2009. We then analyzed phenological signatures of rubber plantations with different stand ages and generated a map, in 2009, of rubber plantation stand ages (≤5, 6–10, >10 years-old based on multi-temporal Landsat images. The resultant maps clearly illustrated how rubber plantations have expanded into the mountains in the study area over the years. The results in this study demonstrate the potential of integrating microwave (e.g., PALSAR and optical remote sensing in the characterization of rubber plantations and their expansion over time.

  7. Petrological Geodynamics of Mantle Melting II. AlphaMELTS + Multiphase Flow: Dynamic Fractional Melting

    Science.gov (United States)

    Tirone, Massimiliano

    2018-03-01

    In this second installment of a series that aims to investigate the dynamic interaction between the composition and abundance of the solid mantle and its melt products, the classic interpretation of fractional melting is extended to account for the dynamic nature of the process. A multiphase numerical flow model is coupled with the program AlphaMELTS, which provides at the moment possibly the most accurate petrological description of melting based on thermodynamic principles. The conceptual idea of this study is based on a description of the melting process taking place along a 1-D vertical ideal column where chemical equilibrium is assumed to apply in two local sub-systems separately on some spatial and temporal scale. The solid mantle belongs to a local sub-system (ss1) that does not interact chemically with the melt reservoir which forms a second sub-system (ss2). The local melt products are transferred in the melt sub-system ss2 where the melt phase eventually can also crystallize into a different solid assemblage and will evolve dynamically. The main difference with the usual interpretation of fractional melting is that melt is not arbitrarily and instantaneously extracted from the mantle, but instead remains a dynamic component of the model, hence the process is named dynamic fractional melting (DFM). Some of the conditions that may affect the DFM model are investigated in this study, in particular the effect of temperature, mantle velocity at the boundary of the mantle column. A comparison is made with the dynamic equilibrium melting (DEM) model discussed in the first installment. The implications of assuming passive flow or active flow are also considered to some extent. Complete data files of most of the DFM simulations, four animations and two new DEM simulations (passive/active flow) are available following the instructions in the supplementary material.

  8. Relationship Between Cell Compatibility and Elastic Modulus of Silicone Rubber/Organoclay Nanobiocomposites

    Science.gov (United States)

    Hosseini, Motahare Sadat; Tazzoli-Shadpour, Mohammad; Amjadi, Issa; Haghighipour, Nooshin; Shokrgozar, Mohammad Ali; Ghafourian Boroujerdnia, Mehri

    2012-01-01

    Background Substrates in medical science are hydrophilic polymers undergoing volume expansion when exposed to culture medium that influenced on cell attachment. Although crosslinking by chemical agents could reduce water uptake and promote mechanical properties, these networks would release crosslinking agents. In order to overcome this weakness, silicone rubber is used and reinforced by nanoclay. Objectives Attempts have been made to prepare nanocomposites based on medical grade HTV silicone rubber (SR) and organo-modified montmorillonite (OMMT) nanoclay with varying amounts of clay compositions. Materials and Methods Incorporation of nanocilica platelets into SR matrix was carried out via melt mixing process taking advantage of a Brabender internal mixer. The tensile elastic modulus of nanocomposites was measured by performing tensile tests on the samples. Produced polydimetylsiloxane (PDMS) composites with different flexibilities and crosslink densities were employed as substrates to investigate biocompatibility, cell compaction, and differential behaviors. Results The results presented here revealed successful nanocomposite formation with SR and OMMT, resulting in strong PDMS-based materials. The results showed that viability, proliferation, and spreading of cells are governed by elastic modulus and stiffness of samples. Furthermore, adipose derived stem cells (ADSCs) cultured on PDMS and corresponding nanocomposites could retain differentiation potential of osteocytes in response to soluble factors, indicating that inclusion of OMMT would not prevent osteogenic differentiation. Moreover, better spread out and proliferation of cells was observed in nanocomposite samples. Conclusions Considering cell behavior and mechanical properties of nanobiocomposites it could be concluded that silicone rubber substrate filled by nanoclay are a good choice for further experiments in tissue engineering and medical regeneration due to its cell compatibility and differentiation

  9. Nano-reinforcement of tire rubbers: silica-technology for natural rubber : exploring the infuence of non-rubber constituents on the natural rubber-silica system

    NARCIS (Netherlands)

    Sarkawi, S.S.

    2013-01-01

    Natural rubber is a renewable resource material with outstanding properties which offers significant advantages over its counterparts, the fossil-resource synthetic rubbers. In fact, a natural rubber tree is an efficient carbon dioxide sequester. Since natural rubber is a natural product, it is

  10. Solubility Study of Curatives in Various Rubbers

    NARCIS (Netherlands)

    Guo, R.; Talma, Auke; Datta, Rabin; Dierkes, Wilma K.; Noordermeer, Jacobus W.M.

    2008-01-01

    The previous works on solubility of curatives in rubbers were mainly carried out in natural rubber. Not too much information available on dissimilar rubbers and this is important because most of the compounds today are blends of dissimilar rubbers. Although solubility can be expected to certain

  11. Predictive modeling, simulation, and optimization of laser processing techniques: UV nanosecond-pulsed laser micromachining of polymers and selective laser melting of powder metals

    Science.gov (United States)

    Criales Escobar, Luis Ernesto

    One of the most frequently evolving areas of research is the utilization of lasers for micro-manufacturing and additive manufacturing purposes. The use of laser beam as a tool for manufacturing arises from the need for flexible and rapid manufacturing at a low-to-mid cost. Laser micro-machining provides an advantage over mechanical micro-machining due to the faster production times of large batch sizes and the high costs associated with specific tools. Laser based additive manufacturing enables processing of powder metals for direct and rapid fabrication of products. Therefore, laser processing can be viewed as a fast, flexible, and cost-effective approach compared to traditional manufacturing processes. Two types of laser processing techniques are studied: laser ablation of polymers for micro-channel fabrication and selective laser melting of metal powders. Initially, a feasibility study for laser-based micro-channel fabrication of poly(dimethylsiloxane) (PDMS) via experimentation is presented. In particular, the effectiveness of utilizing a nanosecond-pulsed laser as the energy source for laser ablation is studied. The results are analyzed statistically and a relationship between process parameters and micro-channel dimensions is established. Additionally, a process model is introduced for predicting channel depth. Model outputs are compared and analyzed to experimental results. The second part of this research focuses on a physics-based FEM approach for predicting the temperature profile and melt pool geometry in selective laser melting (SLM) of metal powders. Temperature profiles are calculated for a moving laser heat source to understand the temperature rise due to heating during SLM. Based on the predicted temperature distributions, melt pool geometry, i.e. the locations at which melting of the powder material occurs, is determined. Simulation results are compared against data obtained from experimental Inconel 625 test coupons fabricated at the National

  12. Thermo-oxidative degradation study of melt-processed polyethylene and its blend with polyamide using time-resolved rheometry

    CSIR Research Space (South Africa)

    Salehiyan, Reza

    2017-05-01

    Full Text Available Time-resolved mechanical spectroscopy (TRMS) was conducted to study the thermo-oxidative degradation of linear low density polyethylene (LLDPE) samples with different thermal histories and their blends with a polyamide (PA6) in the melt state. Neat...

  13. The influence of oxide on the electrochemical processes in K2NbF7-NaCl-KCl melts

    DEFF Research Database (Denmark)

    Lantelme, F.; Berghoute, Y.; Barner, Jens H. Von

    1995-01-01

    Transient electrochemical techniques showed that in NaCl-KCl melts the reduction of K2NbF7 occurs through atwo-step reaction Nb(V) --> Nb(IV) --> Nb. When oxide ions were introduced, cyclic voltammetry indicated that the wavescorresponding to reduction of the complex NbF72- progressively...

  14. Fabrication of Wood-Rubber Composites Using Rubber Compound as a Bonding Agent Instead of Adhesives

    Directory of Open Access Journals (Sweden)

    Dongwei Shao

    2016-06-01

    Full Text Available Differing from the hot-pressing method in the manufacturing of traditional wood-rubber composites (WRCs, this study was aimed at fabricating WRCs using rubber processing to improve water resistance and mechanical properties. Three steps were used to make WRCs, namely, fiber-rubber mixing, tabletting, and the vulcanization molding process. Ninety-six WRC panels were made with wood fiber contents of 0%–50% at rotor rotational speeds of 15–45 rpm and filled coefficients of 0.55–0.75. Four regression equations, i.e., the tensile strength (Ts, elongation at break (Eb, hardness (Ha and rebound resilience (Rr as functions of fiber contents, rotational speed and filled coefficient, were derived and a nonlinear programming model were developed to obtain the optimum composite properties. Although the Ts, Eb and Rr of the panels were reduced, Ha was considerably increased by 17%–58% because of the wood fiber addition. Scanning electron microscope images indicated that fibers were well embedded in rubber matrix. The 24 h water absorption was only 1%–3%, which was much lower than commercial wood-based composites.

  15. Fabrication of Wood-Rubber Composites Using Rubber Compound as a Bonding Agent Instead of Adhesives.

    Science.gov (United States)

    Shao, Dongwei; Xu, Min; Cai, Liping; Shi, Sheldon Q

    2016-06-14

    Differing from the hot-pressing method in the manufacturing of traditional wood-rubber composites (WRCs), this study was aimed at fabricating WRCs using rubber processing to improve water resistance and mechanical properties. Three steps were used to make WRCs, namely, fiber-rubber mixing, tabletting, and the vulcanization molding process. Ninety-six WRC panels were made with wood fiber contents of 0%-50% at rotor rotational speeds of 15-45 rpm and filled coefficients of 0.55-0.75. Four regression equations, i.e. , the tensile strength ( T s), elongation at break ( E b), hardness ( H a) and rebound resilience ( R r) as functions of fiber contents, rotational speed and filled coefficient, were derived and a nonlinear programming model were developed to obtain the optimum composite properties. Although the T s, E b and R r of the panels were reduced, H a was considerably increased by 17%-58% because of the wood fiber addition. Scanning electron microscope images indicated that fibers were well embedded in rubber matrix. The 24 h water absorption was only 1%-3%, which was much lower than commercial wood-based composites.

  16. MATERIAL PARAMETER OF RUBBER GLOVE VULCANIZED USING COMBINED INFRARED AND HOT-AIR HEATING

    OpenAIRE

    Tipapon Khamdaeng; Numpon Panyoyai; Thanasit Wongsiriamnuay

    2014-01-01

    Vulcanization is an important chemical-thermal process in production of rubber products resulting in change of material properties, increased elasticity and strength. In general, Young’s modulus is used as an indicator of elastic deformation at loading configuration. However, rubber is not truly elastic and a single parameter is insufficient to describe the whole deformation contributed by microstructure of rubber network. Therefore, we present the material parameters concerning the mec...

  17. Reinforcement of tire tread and radiator hose rubbers with short aramid fibers

    OpenAIRE

    Shirazi, Morteza; Noordermeer, Jacobus W.M.

    2010-01-01

    Short fiber reinforced rubber composites have gained great importance due to their advantages in processing and low cost, coupled with high strength. Reinforcement with short fibers offers attractive features such as design flexibility, high modulus, tear strength, etc. The degree of reinforcement depends upon many parameters, such as: the nature of the rubber matrix, the type of fiber, the concentration and orientation of the fibers, fiber to rubber adhesion to generate a strong interface, f...

  18. Characterization of Hexsyn, a polyolefin rubber.

    Science.gov (United States)

    McMillin, C R

    1987-07-01

    Hexsyn is the Goodyear Tire and Rubber Company tradename for a polyolefin rubber synthesized from 1-hexene with 3-5% methylhexadiene as the source of residual double bonds for vulcanization. Under license from Goodyear, this same polymer has been manufactured by Lord Corporation for the hinge portion of finger joint prostheses using the tradename Bion. This rubber is currently licensed to the University of Akron and to the Cleveland Clinic Foundation for use in biomedical applications, and is being used primarily for biocompatible and highly fatigue resistant rubber components in ventricular assist and artificial heart systems. Results are presented from the physical, mechanical, and biological characterization of Hexsyn. Procedures are described for the synthesis, compounding, and post-molding extraction for Hexsyn. The physical testing of Hexsyn reported includes determinations of its density at 23 and 37 degrees C, initial hardness and hardness after aging in oxygen, blood, pseudoextracellular fluid and polyethylene glycol 600, typical molecular weights determined by gel permeation chromatography/low angle laser light scattering and intrinsic viscosity, thermal analyses by differential scanning calorimetry of Hexsyn gum, and vulcanized Hexsyn after exposure to blood and blood/fatigue conditions. Also reported are results of differential thermal analyses, thermomechanical analyses of virgin and annealed samples, and thermogravimetric analyses conducted in helium and in air. Dynamic mechanical analyses of Hexsyn include Clash-Berg and Rheovibron tests. Swelling was conducted to determine lot-to-lot and sheet-to-sheet variation for quality control and also a number of solvents were used so that the polymer-solvent interaction parameters could be determined. The permeability of Hexsyn to water, water vapor, and a variety of gases is reported. The permeability by contact angle measurements, refractive index, residual solvent analyses, migration of blood components

  19. Application of gamma irradiation for incorporation of rubber powder in the formulations of EPDM and natural rubber; Aplicacao da radiacao gama para incorporacao do po de borracha em formulacoes de borracha natural e EPDM

    Energy Technology Data Exchange (ETDEWEB)

    Kiyan, Ludmila Y.P.; Parra, Duclerc Fernandes; Lugao, Ademar Benevolo, E-mail: ludmilapozzo@gmail.com [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP/CQMA), Sao Paulo, SP (Brazil). Centro de Quimica e Meio Ambiente

    2013-07-01

    The objective of this work was to study the behavior of the recycling of rubber burrs in form of powder, of the rubber industry from EPDM rubber powder and natural rubber with SBR. The rubber powder was irradiated and reused in rubber artifacts formulations for classical vulcanization. The processed material was irradiated using a {sup 60}Co source in doses of 50, 100, 150 and 200 kGy and a dose rate of 5 kGy s-1 at room temperature. The radiation created devulcanization active sites for subsequent integration of the material (rubber powder) in formulations of commercial use. The processes were compared and their products characterized by analytical methods of the physical properties such as strength and elongation. Satisfactory results were found, noting a major spin-off of EPDM chain demonstrated by increased elongation.

  20. Use of waste materials in rubber matrix

    Directory of Open Access Journals (Sweden)

    Pajtášová Mariana

    2018-01-01

    Full Text Available The presented paper deals with the use of waste materials as ecological fillers into rubber matrix. Waste materials were used as partial replacement of the commercial filler – carbon black, designated as N339. These prepared rubber compounds were characterized on the basis of the rheology and vulcanization characteristics – minimum torque (ML, maximum torque (MH, optimum time of vulcanization (t(c90, processing safety of compound (ts, rate coefficient of vulcanization (Rv. In the case of the prepared vulcanizates, physical-mechanical properties (tensile strength, tensibility and hardness and dynamic-mechanical properties (storage modulus, loss modulus, loss angle tan δ were investigated. Using the dependency of loss angle on temperature, the selected properties for tyre tread vulcanizates were evaluated, including traction on snow and ice, traction on the wet surface and rolling resistance.

  1. Review on Parameters Influencing the Rice Breakage and Rubber Roll Wear in Sheller

    Directory of Open Access Journals (Sweden)

    Prabhakaran P.

    2017-09-01

    Full Text Available The present review deals with parameters influencing the rice breakage during rice milling operations and the effect of rubber roll Sheller in rice husk removal process. The main objective of rice milling system is to remove the husk and bran layer to produce the white rice. In this process, rubber roll sheller is used to remove husk from the grains by friction process. If the rubber material is too soft, there may not be sufficient shear force to husk the paddy. Wear will be minimum for rubber material with high hardness but indeed it pronounce the breakage of rice. Hence, for efficient husking the rubber roll material should possess the balance of physico-mechanical properties. Rice breakage depends on several other parameters like the type of harvest, drying temperature, drying methods, physical characteristics of paddy, husking characteristics, paddy moisture content, rubber roller speed, rubber roll pressure, paddy feed rate and fissures. Rubber roll wear depends on the type of rubber material attached to the roller, feed rate, roller speed, pressure etc.

  2. Time series analysis of the behavior of brazilian natural rubber

    Directory of Open Access Journals (Sweden)

    Antônio Donizette de Oliveira

    2009-03-01

    Full Text Available The natural rubber is a non-wood product obtained of the coagulation of some lattices of forest species, being Hevea brasiliensis the main one. Native from the Amazon Region, this species was already known by the Indians before the discovery of America. The natural rubber became a product globally valued due to its multiple applications in the economy, being its almost perfect substitute the synthetic rubber derived from the petroleum. Similarly to what happens with other countless products the forecast of future prices of the natural rubber has been object of many studies. The use of models of forecast of univariate timeseries stands out as the more accurate and useful to reduce the uncertainty in the economic decision making process. This studyanalyzed the historical series of prices of the Brazilian natural rubber (R$/kg, in the Jan/99 - Jun/2006 period, in order tocharacterize the rubber price behavior in the domestic market; estimated a model for the time series of monthly natural rubberprices; and foresaw the domestic prices of the natural rubber, in the Jul/2006 - Jun/2007 period, based on the estimated models.The studied models were the ones belonging to the ARIMA family. The main results were: the domestic market of the natural rubberis expanding due to the growth of the world economy; among the adjusted models, the ARIMA (1,1,1 model provided the bestadjustment of the time series of prices of the natural rubber (R$/kg; the prognosis accomplished for the series supplied statistically adequate fittings.

  3. Influence the Rubber Seed Type and Altitude on Characteristic of Seed, Oil and Biodiesel

    Directory of Open Access Journals (Sweden)

    Salni Salni

    2017-06-01

    Full Text Available This research studies the influence of the type of rubber seed that is superior and local, altitude plant in South Sumatra province to the characteristic of seed, oil and biodiesel (methyl ester. Rubber plants planted from local rubber seed by seeds seedlings and superior rubber seed by selected clones. In the study, rubber plants planted at a different altitude, namely in Banyuasin district (18 m above sea level, Prabumulih District (176 m above sea level and Lahat District (627 m above sea level. The results showed that the weight of the flour, the water content and ash content in the local rubber seeds larger than the superior rubber seed for all altitude, but oil content a large in the superior rubber seeds. The major of fatty acids in the rubber seed oil in all types and altitude are a linoleic acid with a different percentage except local rubber seed oil from Lahat district with the large percentage of octadecanoic acid. Free fatty acids in the oil from the superior seeds rubber of 13.897-15.494 % large than local rubber seed oil was found 9.786-10.399 % for all altitude. By esterification process using sulfuric acid catalyst, Free Fatty Acid (FFA can be reduced to ≤ 2 %. The methyl ester made from the transesterification process of rubber seed oil after esterification using methanol and sodium hydroxide as catalyst. Analysis of methyl esters includes cetane index, flash point, kinematic viscosity, carbon residue, density, moisture content, water and sediment content and distillation compared with SNI 7182 and ASTM 6751-02.  The result indicated that the quality of methyl ester from superior rubber seed oil in the Banyuasin and Prabumulih district better than another methyl ester. The types of rubber seed altitude affect the characteristics of the seed, oil and methyl ester  but the altitude are not significantly different. Keywords: rubber seed, type, altitude, oil, biodiesel Article History: Received March 21st 2017; Received in

  4. Nitrile rubber and carboxylated nitrile rubber resistance to soybean biodiesel

    OpenAIRE

    Felipe Nunes Linhares; Cléverson Fernandes Senra Gabriel; Ana Maria Furtado de Sousa; Marcia Christina Amorim Moreira Leite; Cristina Russi Guimarães Furtado

    2018-01-01

    Abstract Biodiesel has been considered a suitable substitute for petroleum diesel, but their chemical composition differs greatly. For this reason, biodiesel interacts differently than petroleum diesel with various materials, including rubbers. Therefore, the resistance of some elastomers should be thoroughly evaluated, specifically those which are commonly used in automotive industry. Nitrile rubber (NBR) is widely used to produce vehicular parts that are constantly in contact with fuels. T...

  5. Nanocomposites of nitrile rubber and organophilic montmorillonite: blend and properties; Nanocompositos de borracha nitrilica e montmorilonita organofilica: preparacao e propriedades

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Marlucy S.; Soares, Bluma G.; Gomes, Ana C.O., E-mail: marlucyom@ima.ufrj.b, E-mail: bluma@ima.ufrj.b [Universidade Federal do Rio de Janeiro (IMA/UFRJ), RJ (Brazil). Centro de Tecnologia. Inst. de Macromoleculas

    2009-07-01

    In this work, the commercial organo clay, Cloisite 15A (OC15A), was incorporated into NBR matrix by two types of intercalation: in the molten state and solution. All rubber composites were cured with m-phenylene-bis-maleimide/dicumyl peroxide system. X-ray diffraction studies showed that the melt processing always resulted in a de intercalation of the clay in high extent, whereas no diffraction peak was detectable in composites prepared by the solution process. The best mechanical performance was observed in samples prepared by solution processing. The storage modulus obtained from dynamic mechanical experiments was higher in solvent-intercalated systems, suggesting good reinforcing action. The tensile creep response of the composites was determined in short-term creep tests. (author)

  6. Melting of contaminated metallic waste

    International Nuclear Information System (INIS)

    Lee, Y.-S.; Cheng, S.-Y.; Kung, H.-T.; Lin, L.-F.

    2004-01-01

    Approximately 100 tons of contaminated metallic wastes were produced each year due to maintenance for each TPC's nuclear power reactor and it was roughly estimated that there will be 10,000 tons of metallic scraps resulted from decommissioning of each reactor in the future. One means of handling the contaminated metal is to melt it. Melting process owns not only volume reduction which saves the high cost of final disposal but also resource conservation and recycling benefits. Melting contaminated copper and aluminum scraps in the laboratory scale have been conducted at INER. A total of 546 kg copper condenser tubes with a specific activity of about 2.7 Bq/g was melted in a vacuum induction melting facility. Three types of products, ingot, slag and dust were derived from the melting process, with average activities of 0.10 Bq/g, 2.33 Bq/g and 84.3 Bq/g respectively. After the laboratory melting stage, a pilot plant with a 500 kg induction furnace is being designed to melt the increasingly produced contaminated metallic scraps from nuclear facilities and to investigate the behavior of different radionuclides during melting. (author)

  7. Study of the Properties of Polyurethane-waste Rubber Granulate Composites

    Institute of Scientific and Technical Information of China (English)

    W.W.Sulkowski; M.Moczy′ski; A.Sulkowska; A.Danch; J.Borek; S.Mistarz

    2007-01-01

    1 Results The production of rubber is very high and rises every year. Among other things it is directly connected with the growth of car production. Therefore, the processing of waste rubber and its management must be treated as a global problem. Used rubber may replace conventional fuel and, owing to its low price, can improve the economic effectiveness of combustion. Energy recovery by combustion of car tyres allows for rapid management of rubber waste. However, it is well-known that all kinds of wast...

  8. Plasma arc melting of zirconium

    International Nuclear Information System (INIS)

    Tubesing, P.K.; Korzekwa, D.R.; Dunn, P.S.

    1997-01-01

    Zirconium, like some other refractory metals, has an undesirable sensitivity to interstitials such as oxygen. Traditionally, zirconium is processed by electron beam melting to maintain minimum interstitial contamination. Electron beam melted zirconium, however, does not respond positively to mechanical processing due to its large grain size. The authors undertook a study to determine if plasma arc melting (PAM) technology could be utilized to maintain low interstitial concentrations and improve the response of zirconium to subsequent mechanical processing. The PAM process enabled them to control and maintain low interstitial levels of oxygen and carbon, produce a more favorable grain structure, and with supplementary off-gassing, improve the response to mechanical forming

  9. Development of Maltodextrin-Based Immediate-Release Tablets Using an Integrated Twin-Screw Hot-Melt Extrusion and Injection-Molding Continuous Manufacturing Process.

    Science.gov (United States)

    Puri, Vibha; Brancazio, Dave; Desai, Parind M; Jensen, Keith D; Chun, Jung-Hoon; Myerson, Allan S; Trout, Bernhardt L

    2017-11-01

    The combination of hot-melt extrusion and injection molding (HME-IM) is a promising process technology for continuous manufacturing of tablets. However, there has been limited research on its application to formulate crystalline drug-containing immediate-release tablets. Furthermore, studies that have applied the HME-IM process to molded tablets have used a noncontinuous 2-step approach. The present study develops maltodextrin (MDX)-based extrusion-molded immediate-release tablets for a crystalline drug (griseofulvin) using an integrated twin-screw HME-IM continuous process. At 10% w/w drug loading, MDX was selected as the tablet matrix former based on a preliminary screen. Furthermore, liquid and solid polyols were evaluated for melt processing of MDX and for impact on tablet performance. Smooth-surfaced tablets, comprising crystalline griseofulvin solid suspension in the amorphous MDX-xylitol matrix, were produced by a continuous process on a twin-screw extruder coupled to a horizontally opening IM machine. Real-time HME process profiles were used to develop automated HME-IM cycles. Formulation adjustments overcame process challenges and improved tablet strength. The developed MDX tablets exhibited adequate strength and a fast-dissolving matrix (85% drug release in 20 min), and maintained performance on accelerated stability conditions. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  10. Microwave pre-heating of natural rubber using a rectangular wave guide (MODE: TE10

    Directory of Open Access Journals (Sweden)

    Doo-ngam, N.

    2007-11-01

    Full Text Available This paper presents an application of microwave radiation for pre-heating of natural rubbercompounding with various sulphur contents. The natural rubber-compounding was pre-heated by microwave radiation using a rectangular wave guide system (MODE: TE10 operating at frequency of 2.45 GHz in which the power can vary from 0 to 1500 W. In the present work, the influence of power input, sample thickness, and sulphur content were examined after applying microwave radiation to the rubber samples. Results are discussed regarding the thermal properties, 3-D network, dielectric properties and chemical structures. From the result, firstly, it was found that microwave radiation can be applied to pre-heating natural rubber-compounding before the vulcanization process. Secondly, microwave radiation was very useful for pre-heating natural rubber-compounding that has a thickness greater than 5mm. Thirdly, crosslinking in natural rubber-compounding may occurs after pre-heating by microwave radiation though Fourier Transform Infrared Spectroscopy(FTIR. Finally, there a little effect of sulphur content on temperature profiles after applying microwave radiation to the natural rubber-compounding. Moreover, natural rubber-compounding without carbon black showed a lower heat absorption compared with natural rubbercompounding filled carbon black. This is due to the difference in dielectric loss factor. This preliminary result will be useful information in terms of microwave radiation for pre-heating natural rubber-compounding and rubber processing in industry.

  11. UNCONSTRAINED MELTING AND SOLIDIFICATION INSIDE ...

    African Journals Online (AJOL)

    2015-09-01

    Sep 1, 2015 ... There is a large number of experimental and numerical works on melting and solidification of PCM[6-10], and also its usage as thermal management in building [11-14], electronic devices [15-16] and solar energy. [17-20].Most investigated geometries in melting and freezing process are sphere (spherical.

  12. The Cyclization of natural rubber

    International Nuclear Information System (INIS)

    Mirzataheri, M.

    2000-01-01

    The effect of solvent, temperature, time, weight percent of catalyst on the rate and mechanism of cyclization of natural rubber was studied in toluene and xylene solutions having tin tetra chloride catalyst (SnCl 4 ). Iodo metric titration show, with 8% SnCl 4 (based on polymer weight) cyclization occurs, leaving 27.4% of the total unsaturation. Infrared spectra of cyclized natural rubber show decreased absorption intensity at 840 and 780 cm -1 which are characteristic bands of the linear polymer and the appearance of absorption band at 890 cm -1 as cycles were formed. By using this chemical modification, natural rubber is transformed into a resinous thermoplastic, hard, non rubbery cyclized material with much less unsaturation than the original rubber, which could find commercial applications ad adhesives, printing inks, industrial and ship paints

  13. Radiation vulcanization of Philippine natural rubber latex

    International Nuclear Information System (INIS)

    Dela Rosa, A.M.; Abad, L.V.; Sta.Ana-Relleve, L.P.; Tranquilan-Aranilla, C.O.; Pascual, C.L.

    1996-01-01

    The response of Philippine natural rubber latex to irradiation vulcanization and the stability of the irradiated natural rubber latex (INRL) upon storage and aging were investigated. Commercially available high ammonia (HA) concentrated latices obtained from various rubber plantations in Mindanao island were treated with 5 phr of n-butyl acrylate (nBA), and gamma-irradiated at the PNRI 60 Co irradiation facility at a dose rate of 2.57 kGy/hr. Unirradiated cast latex films gave different green strengths which varied from 2-11 MPa. Cast films from INRL exhibited maximum tensile strengths were obtained from cast films with low Mg and high nitrogen contents. Thermal analysis using thermogravimetry (TG) revealed one major decomposition product at 374 o -377 o C. Its rate of decomposition decreased to a minimum at 15 kGy, then increased as radiation dose was increased. This trend correlated well with the tensile strength measurements. The stability of the INRL upon storage and aging is an essential parameter to the rubbe latex industry. For storage studies, INRL was stored for various periods of time. It was found that the pH and total solids content of the stored INRL did not change significantly after 12 months of storage; the MST values remained at above 1000 seconds, and the viscosity decreased with time. The cast films exhibited a decline in tensile strength, modulus 300% , and crosslinking density upon storage. While there were observed changes in the physical properties of the INRL during the storage period, the data indicate that these properties were within values acceptable to the latex industry. Tests on the aging properties of INRL films were undertaken. It was shown that among the chemical antioxidants presently used by the latex industry, TNPP demonstrated the highest antioxidant property, followed by Antage DAHQ and Vulcanox BKF. Our data indicate that the natural rubber latex produced and processed in the Philippines is suited for radiation vulcanization

  14. Effects of Processing Parameters on the Fabrication of in-situ Al/TiC Composites by Thermally Activated Combustion Reaction Process in an Aluminium Melt using Al-TiO_2-C Powder Mixtures

    International Nuclear Information System (INIS)

    Kim, Hwa-Jung; Lee, Jung-Moo; Cho, Young-Hee; Kim, Jong-Jin; Kim, Su-Hyeon; Lee, Jae-Chul

    2012-01-01

    A feasible way to fabricate in-situ Al/TiC composites was investigated. An elemental mixture of Al-TiO_2-C pellet was directly added into an Al melt at 800-920°C to form TiC by self-combustion reaction. The addition of CuO initiates the self-combustion reaction to form TiC in 1-2 um at the melt temperature above 850°C. Besides the CuO addition, a diluent element of excess Al plays a significant role in the TiC formation by forming a precursor phase, Al_3Ti. Processing parameters such as CuO content, the amount of excess Al and the melt temperature, have affected the combustion reaction and formation of TiC, and their influences on the microstructures of in-situ Al/TiC composites are examined.

  15. Study of hybrid laser / MAG welding process: characterization of the geometry and the hydrodynamics of the melt pool and development of a 3D thermal model

    International Nuclear Information System (INIS)

    Le Guen, E.

    2010-11-01

    Hybrid laser/MIG-MAG welding shows high advantages compared to laser welding or GMAW arc welding used separately. Thanks to this process, higher productivity can be gained through higher welding speed, higher squeeze tolerance moreover possible improvement of the metallurgical properties of the weld seam can be obtained. However, many operating parameters have to be set up in order to achieve optimal process. The complex physical phenomena, which govern welding process, have to be understood in order to use efficiently this technique in mass production. Understanding of these phenomena is also necessary to program numerical simulations which fit to this process. In the first step, experimental studies have been carried out with GMAW, laser and hybrid welding on samples of S355 steel. Influence of operating parameters has been analyzed through films performed with speed camera and macro-graphies of weld seam cross section. Surface deformations of the melt pool, induced by the arc pressure, weld pool length, droplet detachment and welding speed, have been analyzed precisely from images of the surface melt pool. In a second step, a numerical model was developed using the COMSOL Multiphysics software for MAG, laser and hybrid laser/MAG welding processes. A 3D quasi-stationary model has been calculated from the temperature field within the metal. The originality of the MAG and hybrid model lies in the prediction of the melt pool surface profile used to determine the 3D geometry, by taking into account the material input. The influence of different parameters such as arc power and speed welding on the efficiency as well as the distribution radius of the arc power and the arc pressure are analyzed through validations with different experimental results and different calculation configurations. (author)

  16. Devulcanization of Waste Tire Rubber Using Amine Based Solvents and Ultrasonic Energy

    Directory of Open Access Journals (Sweden)

    Walvekar Rashmi

    2018-01-01

    Full Text Available This research project focuses on an alternative pathway of devulcanizing waste tire rubber by using amine based chemicals. Waste tire rubbers are known to be as toxic, non-degradable material due to their vulcanized crosslink carbon structure, and disposing of such waste could impose hazardous impacts on the environment. The current rubber recycling methods that are practiced today are rather uneconomical, non-environmentally friendly, and also producing recycled rubber with low quality due to the alteration in the main polymeric chains of waste rubber. This project aims to answer the question of whether the usage of amine can produce high quality rubber, where the properties of recycled rubber is almost the same as new/virgin rubber. With known potential of amine, it is a challenge for the chemical to selectively cleave the sulfur bonds without affecting the main carbon backbone chain in the rubber structure and diminishing much of the rubber properties. To study this research, amine-treated rubber must undergo devulcanisation process by applying heat and sonication energy. Then, the properties of the amine-treated rubber were determined through a set of characterization tests and analysis which are: gel content test to determine the weight of rubber before and after devulcanization, the thermogravimetric analysis (TGA to determine the thermal degradation and stability of rubber, and Fourier Transform Infrared Spectroscopy (FTIR to determine any structural change of the rubber. In this research so far, the first two preliminary analysis tests have been performed. The gel content test has shown that tertiary amine samples possessed a lower gel content (% of (77 – 63 %, compared to primary amine samples (falls within the range of 80%, as well as the TGA test in which tertiary amine samples degrade faster than primary amine samples (suggesting a higher degree of rubber structure breakdown. For each type of amine, the concertation of amine did

  17. Silane grafted natural rubber and its compatibilization effect on silica-reinforced rubber tire compounds

    Directory of Open Access Journals (Sweden)

    K. Sengloyluan

    2017-12-01

    Full Text Available Natural Rubber (NR grafted with 3-octanoylthio-1-propyltriethoxysilane (NXT was prepared by melt mixing using 1,1′-di(tert-butylperoxy-3,3,5-trimethylcyclohexane as initiator at 140 °C with NXT contents of 10 and 20 parts per hundred rubber [phr] and initiator 0.1 phr. The silane grafted on NR molecules was confirmed by Fourier transform infrared (FTIR, proton nuclear magnetic resonance (1H-NMR and scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM-EDX. Based on 1H-NMR, the use of 10 and 20 phr (parts per hundred resin of silane resulted in grafted NXT onto NR of 0.66 and 1.32 mol%, respectively, or a grafting efficiency of approx. 38%. The use of NXT-grafted NR as compatibilizer in silica-filled NR compounds, to give a total amount of NXT in both grafted and non-grafted forms in the range of 0.8–6.1 wt% relative to the silica, decreases the Mooney viscosity and Payne effect of the compounds, improves filler-rubber interaction, and significantly increases the tensile properties of the silica-filled NR-compounds compared to the non-compatibilized one. At the same silane-content, the use of silane-grafted NR gives slightly better properties than the straight use of the same silane. With sulfur compensation, the use of NXT-grafted-NR with about 6 wt% NXT relative to the silica gives technical properties that reach the levels obtained for straight use of bis-(3-triethoxysilyl-propyltetrasulfide (TESPT at 8.6 wt% relative to the silica.

  18. The working of RVNRL pilot plant of Rubber Board and it's safety devices

    International Nuclear Information System (INIS)

    Britto, I.J.; Thomas, E.V.

    1996-01-01

    A pilot plant for producing radiation vulcanized natural rubber latex (RVNRL) was established at Rubber Board, India in 1992. Irradiation is done by a batch process in the plant. The plant has a versatile safety system for safety of operators and people working in and around the plant

  19. High throughput deposition of hydrogenated amorphous carbon coatings on rubber with expanding thermal plasma

    NARCIS (Netherlands)

    Pei, Y.T.; Eivani, A.R.; Zaharia, T.; Kazantis, A.V.; Sanden, van de M.C.M.; De Hosson, J.T.M.

    2014-01-01

    Flexible hydrogenated amorphous carbon (a-C:H) thin film coated on rubbers has shown outstanding protection of rubber seals from friction and wear. This work concentrates on the potential advances of expanding thermal plasma (ETP) process for a high throughput deposition of a-C:H thin films in

  20. the effect of rubber effluent on some chemical properties of soil and ...

    African Journals Online (AJOL)

    DR. AMINU

    levels of rubber effluent used were 0, 50, 100, 150, 200, 250 ml per 2 kg soil. The trial was arranged ... addition to traces of various processing chemicals. The amount of ... The aim of this trial was to examine the influence of rubber effluent on ...

  1. Tear energy and strain-induced crystallization of natural rubber/styrene-butadiene rubber blend

    International Nuclear Information System (INIS)

    Noguchi, F; Akabori, K; Yamamoto, Y; Kawahara, S; Kawazura, T

    2009-01-01

    Strain-induced crystallization of natural rubber (NR), dispersed in styrene-butadiene rubber (SBR), was investigated in relation to dimensional feature of a dispersoid and crosslink density of NR by measuring tear energy (G) of crosslinked NR/SBR blends. The crosslinked NR/SBR blends in ratios of 1/9 and 3/7 by weight were prepared by mixing masticated NR and SBR with an internal mixer at a rotor speed of 30 rpm, followed by crosslinking with dicumyl peroxide on a hot press at 444 K for 60 min. The G, measured in wide-ranges of temperature and tear rate, was superposed into a master curve with a Williams-Landel-Ferry shift factor. The G of the NR/SBR(3/7) blend abruptly decreased to a level comparable to that of SBR at about melting temperature of NR crystals formed on straining. The temperature, at which the dramatic decrease in the G occurred, was associated with the dimensional feature of the NR dispersoid and the crosslink density.

  2. Physics-based simulation modeling and optimization of microstructural changes induced by machining and selective laser melting processes in titanium and nickel based alloys

    Science.gov (United States)

    Arisoy, Yigit Muzaffer

    Manufacturing processes may significantly affect the quality of resultant surfaces and structural integrity of the metal end products. Controlling manufacturing process induced changes to the product's surface integrity may improve the fatigue life and overall reliability of the end product. The goal of this study is to model the phenomena that result in microstructural alterations and improve the surface integrity of the manufactured parts by utilizing physics-based process simulations and other computational methods. Two different (both conventional and advanced) manufacturing processes; i.e. machining of Titanium and Nickel-based alloys and selective laser melting of Nickel-based powder alloys are studied. 3D Finite Element (FE) process simulations are developed and experimental data that validates these process simulation models are generated to compare against predictions. Computational process modeling and optimization have been performed for machining induced microstructure that includes; i) predicting recrystallization and grain size using FE simulations and the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model, ii) predicting microhardness using non-linear regression models and the Random Forests method, and iii) multi-objective machining optimization for minimizing microstructural changes. Experimental analysis and computational process modeling of selective laser melting have been also conducted including; i) microstructural analysis of grain sizes and growth directions using SEM imaging and machine learning algorithms, ii) analysis of thermal imaging for spattering, heating/cooling rates and meltpool size, iii) predicting thermal field, meltpool size, and growth directions via thermal gradients using 3D FE simulations, iv) predicting localized solidification using the Phase Field method. These computational process models and predictive models, once utilized by industry to optimize process parameters, have the ultimate potential to improve performance of

  3. Solidification observations and sliding wear behavior of vacuum arc melting processed Ni–Al–TiC composites

    International Nuclear Information System (INIS)

    Karantzalis, A.E.; Lekatou, A.; Tsirka, K.

    2012-01-01

    Monolithic Ni 3 Al and Ni–25 at.%Al intermetallic matrix TiC-reinforced composites were successfully produced by vacuum arc melting. TiC crystals were formed through a dissolution–reprecipitation mechanism and their final morphology is explained by means of a) Jackson's classical nucleation and growth phenomena and b) solidification rate considerations. The TiC presence altered the matrix microconstituents most likely due to specific melt–particle interactions and crystal plane epitaxial matching. TiC particles caused a significant decrease on the specific wear rate of the monolithic Ni 3 Al alloy and the possible wear mechanisms are approached by means of a) surface oxidation, b) crack/flaws formation, c) material detachment and d) debris–counter surfaces interactions. - Highlights: ► Vacuum arc melting (VAM) of Ni-Al based intermetallic matrix composite materials. ► Solidification phenomena examination. ► TiC crystal formation and growth mechanisms. ► Sliding wear examination.

  4. The electrical conductivity of model melts based on LiCl-KCl, used for the processing of spent nuclear fuel

    International Nuclear Information System (INIS)

    Salyulev, Alexander; Potapov, Alexei; Khokhlov, Vladimir; Shishkin, Vladimir

    2017-01-01

    During pyrochemical reprocessing of spent nuclear fuel, complex melts based on LiCl-KCl eutectic are formed, but their properties are still not well studied. We measured the electrical conductivity of (LiCl-KCl) eut. − CeCl 3 , (LiCl-KCl) eut. − NdCl 3 and (LiCl-KCl) eut. − UCl 3 quasi-binary melts was up to 40 mol.% CeCl 3 , 40 mol.% NdCl 3 and 10.45 mol.% UCl 3 in a wide temperature span. In addition the electrical conductivity of several compositions, such as (LiCl-KCl) eut. − CeCl 3 + NdCl 3 and (LiCl-KCl) eut. − CeCl 3 + NdCl 3 + UCl 3 was measured. The measurements were carried out in quartz cells of the capillary type. When the total concentration of trivalent ions is less than 12 mol.%, we found that the conductivity of mixtures of arbitrary composition is almost a linear function of CeCl 3 , NdCl 3 , and UCl 3 the overall concentration.

  5. The influence of the addition of depleted uranium on particle pushing in melt-processed, bulk Y-Ba-Cu-O

    International Nuclear Information System (INIS)

    Diko, P; Zmorayova, K; Babu, N Hari; Krabbes, G; Cardwell, D A

    2004-01-01

    The microstructure of single-grain, melt-processed (MP) YBa 2 Cu 3 O 7 /Y 2 BaCuO 5 (Y-123/Y-211) samples (YBCO) containing varying amounts of depleted uranium (DU) and Pt has been studied. Only partial refinement of the Y-211 particle size was observed in Pt-free samples, which generally contained both small and large Y-211 particles. Small Y-211 particles in these samples are pushed extensively in the c-growth sector (c-GS) and all Y-211 particles (small and large) coarsen with the distance from the seed and with increasing DU concentration. Samples fabricated with Pt contained only very fine Y-211 particles, which were generally pushed strongly in the c-GS. In this case the size of the Y-211 particles did not vary significantly with distance from the seed. U- and U/Pt-containing sub-micron sized particles present in the melt-processed YBCO microstructure were not pushed during solidification, although their arrangement within the structure of the sample was influenced clearly by the growth process. The so-called cyclic growth was observed in the c-GS at the highest DU concentration (0.8 wt%). In these samples, this growth pattern is associated with the formation of a liquid phase rich in U and Y at the growth front. The cyclic growth mechanism was modified by the addition of Pt. Crystals of Y 2 Ba 4 UCuO x with Ba 3 YUO x phase inclusions were observed to be present in the U/Y-rich melt

  6. Liquefaction of ground tire rubber at low temperature.

    Science.gov (United States)

    Cheng, Xiangyun; Song, Pan; Zhao, Xinyu; Peng, Zonglin; Wang, Shifeng

    2018-01-01

    Low-temperature liquefaction has been investigated as a novel method for recycling ground tire rubber (GTR) into liquid using an environmentally benign process. The liquefaction was carried out at different temperatures (140, 160 and 180 °C) over variable time ranges (2-24 h) by blending the GTR with aromatic oil in a range from 0 to 100 parts per hundred rubber (phr). The liquefied GTR was separated into sol (the soluble fraction of rubber which can be extracted with toluene) and gel fractions (the solid fraction obtained after extraction) to evaluate the reclaiming efficiency. It was discovered that the percentage of the sol fraction increased with time, swelling ratio and temperature. Liquefied rubber was obtained with a high sol fraction (68.34 wt%) at 140 °C. Simultaneously, separation of nano-sized carbon black from the rubber networks occurred. The separation of carbon black from the network is the result of significant damage to the cross-linked-network that occurs throughout the liquefaction process. During liquefaction, a competitive reaction between main chain scission and cross-link bond breakage takes place. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Radiation induced graft copolymerization of acrylonitrile on natural rubber

    International Nuclear Information System (INIS)

    Claramma, N.M.; Mathew, N.M.; Thomas, E.V.

    1989-01-01

    Acrylonitrile graft natural rubber was prepared by initiating the polymerization of acrylonitrile in natural rubber field latex using γ-rays. The reaction was carried out at different rubber-monomer concentrations and the properties of the modified rubbers were compared with those of natural rubber and nitrile rubber. (author)

  8. A novel use of bio-based natural fibers, polymers, and rubbers for composite materials

    Science.gov (United States)

    Modi, Sunny Jitendra

    The composites, materials, and packaging industries are searching for alternative materials to attain environmental sustainability. Bio-plastics are highly desired and current microbially-derived bio-plastics, such as PHA (poly-(hydroxy alkanoate)), PHB (poly-(hydroxybutyrate)), and PHBV (poly-(beta-hydroxy butyrate-co-valerate)) could be engineered to have similar properties to conventional thermoplastics. Poly-(hydroxybutyrate) (PHB) is a bio-degradable aliphatic polyester that is produced by a wide range of microorganisms. Basic PHB has relatively high glass transition and melting temperatures. To improve flexibility for potential packaging applications, PHB is synthesized with various co-polymers such as Poly-(3-hydroxyvalerate) (HV) to decrease the glass and melting temperatures and, since there is improved melt stability at lower processing temperatures, broaden the processing window. However, previous work has shown that this polymer is too brittle, temperature-sensitive, and hydrophilic to meet packaging material physical requirements. Therefore, the proposed work focuses on addressing the needs for bio-derived and bio-degradable materials by creating a range of composite materials using natural fibers as reinforcement agents in bio-polymers and bio- plastic-rubber matrices. The new materials should possess properties lacking in PHBV and broaden the processing capabilities, elasticity, and improve the mechanical properties. The first approach was to create novel composites using poly-(beta-hydroxy butyrate-co-valerate) (PHBV) combined with fibers from invasive plants such as common reed (Phragmites australis), reed canary grass (Phalaris arundinacea), and water celery ( Vallisneria americana). The composites were manufactured using traditional processing techniques of extrusion compounding followed by injection molding of ASTM type I parts. The effects of each bio-fiber at 2, 5, and 10% loading on the mechanical, morphological, rheological, and thermal

  9. Radiation vulcanization of Philippine natural rubber latex

    International Nuclear Information System (INIS)

    Dela Rosa, Alumanda M.; Abad, Lucille V.; Sta, Lorna P.; Ana-Relleve; Tranquilan-Aranilla, Charito O.; Pascual, Cristina L.

    1996-01-01

    The response of Philippine natural rubber latex to radiation vulcanization and the stability of the irradiated natural rubber latex (INRL) upon storage and aging were investigated. Commercially available high ammonia (HA) concentrated lattices obtained from various rubber plantations in Mindanao Island were treated with 5 phr of n-butyl acrylate (nBA), and gamma-irradiated at the PNRI sup 60 Co irradiation facility at dose rate of 2.57 KGy/hr. Unirradiated cast latex films gave different green strength which varied from 2 - 11 MPa. Cast films from INRL exhibited maximum tensile strengths of 25 - 32 MPa at a radiation dose of 15 kGy. Higher tensile strengths were obtained from cast films with low Mg and high nitrogen contents. Thermal analysis using thermogravimetry (TG) revealed one major decomposition product at 374 degree C - 377 degree C. Its rate of decomposition decreased to a minimum at 15 kGy, then increased as radiation dose increased. This trend correlated well with the tensile strength measurements. The stability of the INRL upon storage and aging is an essential parameter to the rubber latex industry. For storage studies, INRL was stored for various periods of time. It was found that the pH and total solids content of the stored INRL did not change significantly after 12 months of storage; the MST values remained at above 100 seconds, and the viscosity decreased with time. The cast films exhibited a decline in tensile strength, modulus 300% and crosslinking density upon storage. While there were observed changes in the physical properties of the IRNL during the storage period, the data indicate that these properties were within values acceptable to the latex industry. Tests on the aging properties of INRL film were undertaken. It was shown that among the chemical antioxidants presently used by the latex industry. TNPP demonstrated the highest antioxidant property, followed by Antage DAHQ and Vulcanox BKF. Our data indicate that the natural rubber latex

  10. Bioactive glass-ceramic coatings prepared by pulsed laser deposition from RKKP targets (sol-gel vs melt-processing route)

    Energy Technology Data Exchange (ETDEWEB)

    Rau, J.V., E-mail: giulietta.rau@ism.cnr.it [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Teghil, R. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Fosca, M. [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); De Bonis, A. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Cacciotti, I.; Bianco, A. [Universita di Roma ' Tor Vergata' , Dipartimento di Ingegneria Industriale, UR INSTM ' Roma Tor Vergata' , Via del Politecnico, 1-00133 Rome (Italy); Albertini, V. Rossi [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Caminiti, R. [Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); Ravaglioli, A. [Parco Torricelli delle Arti e delle Scienze, Via Granarolo, 64-48018 Faenza (Ra) (Italy)

    2012-05-15

    Highlights: Black-Right-Pointing-Pointer Bioactive glass-ceramic coatings for bone tissue repair and regeneration. Black-Right-Pointing-Pointer Pulsed Lased Deposition allowed congruent transfer of target composition to coating. Black-Right-Pointing-Pointer Target was prepared by sol-gel process suitable for compositional tailoring. Black-Right-Pointing-Pointer Titanium, widely used for orthopaedics and dental implants, was used as substrate. Black-Right-Pointing-Pointer The physico-chemical properties of the prepared coatings are reported. -- Abstract: The deposition of innovative glass-ceramic composition (i.e. RKKP) coatings by Pulsed Lased Deposition (PLD) technique is reported. RKKP was synthesised following two methodologies: melt-processing and sol-gel, the latter being particularly suitable to tailor the compositional range. The PLD advantage with respect to other deposition techniques is the congruent transfer of the target composition to the coating. The physico-chemical properties of films were investigated by Scanning Electron and Atomic Force Microscopies, Fourier Transform Infrared Spectroscopy, Angular and Energy Dispersive X-ray Diffraction, and Vickers microhardness. The deposition performed at 12 J/cm{sup 2} and 500 Degree-Sign C allows to prepare crystalline films with the composition that replicates rather well that of the initial targets. The 0.6 {mu}m thin melt-processing RKKP films, possessing the hardness of 25 GPa, and the 4.3 {mu}m thick sol-gel films with the hardness of 17 GPa were obtained.

  11. Drop-on-Demand System for Manufacturing of Melt-based Solid Oral Dosage: Effect of Critical Process Parameters on Product Quality.

    Science.gov (United States)

    Içten, Elçin; Giridhar, Arun; Nagy, Zoltan K; Reklaitis, Gintaras V

    2016-04-01

    The features of a drop-on-demand-based system developed for the manufacture of melt-based pharmaceuticals have been previously reported. In this paper, a supervisory control system, which is designed to ensure reproducible production of high quality of melt-based solid oral dosages, is presented. This control system enables the production of individual dosage forms with the desired critical quality attributes: amount of active ingredient and drug morphology by monitoring and controlling critical process parameters, such as drop size and product and process temperatures. The effects of these process parameters on the final product quality are investigated, and the properties of the produced dosage forms characterized using various techniques, such as Raman spectroscopy, optical microscopy, and dissolution testing. A crystallization temperature control strategy, including controlled temperature cycles, is presented to tailor the crystallization behavior of drug deposits and to achieve consistent drug morphology. This control strategy can be used to achieve the desired bioavailability of the drug by mitigating variations in the dissolution profiles. The supervisor control strategy enables the application of the drop-on-demand system to the production of individualized dosage required for personalized drug regimens.

  12. Bioactive glass–ceramic coatings prepared by pulsed laser deposition from RKKP targets (sol–gel vs melt-processing route)

    International Nuclear Information System (INIS)

    Rau, J.V.; Teghil, R.; Fosca, M.; De Bonis, A.; Cacciotti, I.; Bianco, A.; Albertini, V. Rossi; Caminiti, R.; Ravaglioli, A.

    2012-01-01

    Highlights: ► Bioactive glass–ceramic coatings for bone tissue repair and regeneration. ► Pulsed Lased Deposition allowed congruent transfer of target composition to coating. ► Target was prepared by sol–gel process suitable for compositional tailoring. ► Titanium, widely used for orthopaedics and dental implants, was used as substrate. ► The physico-chemical properties of the prepared coatings are reported. -- Abstract: The deposition of innovative glass–ceramic composition (i.e. RKKP) coatings by Pulsed Lased Deposition (PLD) technique is reported. RKKP was synthesised following two methodologies: melt-processing and sol–gel, the latter being particularly suitable to tailor the compositional range. The PLD advantage with respect to other deposition techniques is the congruent transfer of the target composition to the coating. The physico-chemical properties of films were investigated by Scanning Electron and Atomic Force Microscopies, Fourier Transform Infrared Spectroscopy, Angular and Energy Dispersive X-ray Diffraction, and Vickers microhardness. The deposition performed at 12 J/cm 2 and 500 °C allows to prepare crystalline films with the composition that replicates rather well that of the initial targets. The 0.6 μm thin melt-processing RKKP films, possessing the hardness of 25 GPa, and the 4.3 μm thick sol–gel films with the hardness of 17 GPa were obtained.

  13. Natural rubber producing plants: An overview | Venkatachalam ...

    African Journals Online (AJOL)

    ... Hevea and also other natural rubber producing species for alternative source of latex production in the near future. Keywords: Alternative rubber sources, biotechnology, breeding, Hevea brasiliensis, Parthenium argentatum, Taraxacum koksaghyz, Ficus bengalensis, Lactuca serriola. African Journal of Biotechnology Vol.

  14. Advances in rubber/halloysite nanotubes nanocomposites.

    Science.gov (United States)

    Jia, Zhixin; Guo, Baochun; Jia, Demin

    2014-02-01

    The research advances in rubber/halloysite nanotubes (rubber/HNTs) nanocomposites are reviewed. HNTs are environmentally-friendly natural nanomaterials, which could be used to prepare the rubber-based nanocomposites with high performance and low cost. Unmodified HNTs could be adopted to prepare the rubber/HNTs composites with improved mechanical properties, however, the rubber/HNTs nanocomposites with fine morphology and excellent properties were chiefly prepared with various modifiers by in situ mixing method. A series of rubber/HNTs nanocomposites containing several rubbers (SBR, NR, xSBR, NBR, PU) and different modifiers (ENR, RH, Si69, SA, MAA, ILs) have been investigated. The results showed that all the rubber/HNTs nanocomposites achieved strong interfacial interaction via interfacial covalent bonds, hydrogen bonds or multiple interactions, realized significantly improved dispersion of HNTs at nanoscale and exhibited excellent mechanical performances and other properties.

  15. Rubber modification of asphalt binders and mixes

    Energy Technology Data Exchange (ETDEWEB)

    Morrison, G.; Hesp, S.A.M. [Queen`s Univ., Kingston, ON (Canada). Dept. of Chemistry

    1995-12-31

    The physical properties of asphalt binders and concrete, modified with waste rubber tire, were examined. In an experiment designed to address the concern of waste disposal of scrap rubber, a control asphalt, devulcanized rubber modified asphalt and a crumb rubber modified asphalt were used to make asphalt concrete mixes. The three mixes were subjected to a thermal stress test to determine their low temperature fracture temperatures and strengths. Results were discussed in terms of the binder material used. At high service temperatures, the addition of 10% devulcanized rubber was found to have no beneficial effect, whereas the addition of 10% 80 mesh crumb rubber produced a modest improvement in performance. At low temperatures, the addition of devulcanized rubber produced increased resistance to cracking up to 90%. The addition of 10% 80 mesh crumb rubber increased fracture toughness by a factor of 3.3 times. 12 refs., 3 tabs.

  16. Butyl Rubber: Compound Development and Characterization

    National Research Council Canada - National Science Library

    Sloan, James

    2000-01-01

    ...), to develop the standard butyl rubber compound. The strategy of this work was to compound- and compression-mold high-quality, uniform butyl rubber experimental sheets and to evaluate their cure properties, mechanical properties...

  17. Electrospinning of PVC with natural rubber

    Science.gov (United States)

    Othman, Muhammad Hariz; Mohamed, Mahathir; Abdullah, Ibrahim

    2013-11-01

    Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber's mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

  18. Electrospinning of PVC with natural rubber

    International Nuclear Information System (INIS)

    Othman, Muhammad Hariz; Abdullah, Ibrahim; Mohamed, Mahathir

    2013-01-01

    Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber

  19. Electrospinning of PVC with natural rubber

    Energy Technology Data Exchange (ETDEWEB)

    Othman, Muhammad Hariz; Abdullah, Ibrahim [Department of Chemistry, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Mohamed, Mahathir [Radiation Processing Technology Division (BTS), Malaysian Nuclear Agency, Bangi, 43000, Kajang (Malaysia)

    2013-11-27

    Polyvinyl chloride (PVC) was mixed with natural rubbers which are liquid natural rubber (LNR), liquid epoxidised natural rubber (LENR) and liquid epoxidised natural rubber acrylate (LENRA) for a preparation of a fine non-woven fiber’s mat. PVC and each natural rubbers(PVC:LENR, PVC:LNR and PVC:LENRA) were mixed based on ratio of 70:30. Electrospinning method was used to prepare the fiber. The results show that the spinnable concentration of PVC/ natural rubber/THF solution is 16 wt%. The morphology, diameter, structure and degradation temperature of electrospun fibers were investigated by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). SEM photos showed that the morphology and diameter of the fibers were mainly affected by the addition of natural rubber. TGA results suggested that PVC electrospun fiber has higher degradation temperature than those electrospun fibers that contain natural rubber.

  20. Design of Self-Healing Supramolecular Rubbers by Introducing Ionic Cross-Links into Natural Rubber via a Controlled Vulcanization.

    Science.gov (United States)

    Xu, Chuanhui; Cao, Liming; Lin, Baofeng; Liang, Xingquan; Chen, Yukun

    2016-07-13

    Introducing ionic associations is one of the most effective approaches to realize a self-healing behavior for rubbers. However, most of commercial rubbers are nonpolar rubbers without now available functional groups to be converted into ionic groups. In this paper, our strategy was based on a controlled peroxide-induced vulcanization to generate massive ionic cross-links via polymerization of zinc dimethacrylate (ZDMA) in natural rubber (NR) and exploited it as a potential self-healable material. We controlled vulcanization process to retard the formation of covalent cross-link network, and successfully generated a reversible supramolecular network mainly constructed by ionic cross-links. Without the restriction of covalent cross-linkings, the NR chains in ionic supramolecular network had good flexibility and mobility. The nature that the ionic cross-links was easily reconstructed and rearranged facilitating the self-healing behavior, thereby enabling a fully cut sample to rejoin and retain to its original properties after a suitable self-healing process at ambient temperature. This study thus demonstrates a feasible approach to impart an ionic association induced self-healing function to commercial rubbers without ionic functional groups.

  1. The effect of Ho to the flux pinning and microstructure of powder melting process Y(Ho)BCO samples

    International Nuclear Information System (INIS)

    Liu Peng; Chao Xixu; Shi Zhiqiang; Zhao Zhongxiang

    1994-01-01

    Magnetic relaxation and magnetization are measured for powder melting Y 1-x Ho x Ba 2 Cu 3 O 7 (x = 0.2, 0.4, and 0.6) samples within a wide temperature range. The pinning potential U and magnetization critical current densities J c are obtained according to the theory of Anderson and Kim and Bean's model. It is found that both U and J c are a affected by the addition of the rare-earth element Ho. In the sample with x = 0.4 the pinning potential U and the critical current J c have maximum values when the magnetic field is parallel to the c-axis. An unusual behaviour of U as a function of temperature T, which may be related to the pinning potential distribution in the sample is observed. (orig.)

  2. Noble gas solubility in silicate melts:a review of experimentation and theory, and implications regarding magma degassing processes

    Directory of Open Access Journals (Sweden)

    A. Paonita

    2005-06-01

    Full Text Available Noble gas solubility in silicate melts and glasses has gained a crucial role in Earth Sciences investigations and in the studies of non-crystalline materials on a micro to a macro-scale. Due to their special geochemical features, noble gases are in fact ideal tracers of magma degassing. Their inert nature also allows them to be used to probe the structure of silicate melts. Owing to the development of modern high pressure and temperature technologies, a large number of experimental investigations have been performed on this subject in recent times. This paper reviews the related literature, and tries to define our present state of knowledge, the problems encountered in the experimental procedures and the theoretical questions which remain unresolved. Throughout the manuscript I will also try to show how the thermodynamic and structural interpretations of the growing experimental dataset are greatly improving our understanding of the dissolution mechanisms, although there are still several points under discussion. Our improved capability of predicting noble gas solubilities in conditions closer to those found in magma has allowed scientists to develop quantitative models of magma degassing, which provide constraints on a number of questions of geological impact. Despite these recent improvements, noble gas solubility in more complex systems involving the main volatiles in magmas, is poorly known and a lot of work must be done. Expertise from other fields would be extremely valuable to upcoming research, thus focus should be placed on the structural aspects and the practical and commercial interests of the study of noble gas solubility.

  3. Rubber friction and tire dynamics

    International Nuclear Information System (INIS)

    Persson, B N J

    2011-01-01

    We propose a simple rubber friction law, which can be used, for example, in models of tire (and vehicle) dynamics. The friction law is tested by comparing numerical results to the full rubber friction theory (Persson 2006 J. Phys.: Condens. Matter 18 7789). Good agreement is found between the two theories. We describe a two-dimensional (2D) tire model which combines the rubber friction model with a simple mass-spring description of the tire body. The tire model is very flexible and can be used to accurately calculate μ-slip curves (and the self-aligning torque) for braking and cornering or combined motion (e.g. braking during cornering). We present numerical results which illustrate the theory. Simulations of anti-blocking system (ABS) braking are performed using two simple control algorithms.

  4. Rubber friction and tire dynamics.

    Science.gov (United States)

    Persson, B N J

    2011-01-12

    We propose a simple rubber friction law, which can be used, for example, in models of tire (and vehicle) dynamics. The friction law is tested by comparing numerical results to the full rubber friction theory (Persson 2006 J. Phys.: Condens. Matter 18 7789). Good agreement is found between the two theories. We describe a two-dimensional (2D) tire model which combines the rubber friction model with a simple mass-spring description of the tire body. The tire model is very flexible and can be used to accurately calculate μ-slip curves (and the self-aligning torque) for braking and cornering or combined motion (e.g. braking during cornering). We present numerical results which illustrate the theory. Simulations of anti-blocking system (ABS) braking are performed using two simple control algorithms.

  5. Influence of processing medium on frictional wear properties of ball bearing steel prepared by laser surface melting coupled with bionic principles

    International Nuclear Information System (INIS)

    Zhou Hong; Wang Chengtao; Guo Qingchun; Yu Jiaxiang; Wang Mingxing; Liao Xunlong; Zhao Yu; Ren Luquan

    2010-01-01

    Coupling with bionic principles, an attempt to improve the wear resistance of ball bearing steel (GCr15) with biomimetic units on the surface was made using a pulsed Nd: YAG laser. Air and water film was employed as processing medium, respectively. The microstructures of biomimeitc units were examined by scanning electron microscope and X-ray diffraction was used to describe the microstructure and identify the phases as functions of different mediums as well as water film with different thicknesses. The results indicated that the microstructure zones in the biomimetic specimens processed with water film were more refined and had better wear resistance increased by 55.8% in comparison with that processed in air; a significant improvement in microhardness was achieved by laser surface melting. The application of water film provided considerable microstructural changes and much more regular grain shape in biomimetic units, which played a key role in improving the wear resistance of ball bearing steel.

  6. Fundamental studies on dynamic wear behavior of SBR rubber compounds modified by SBR rubber powder

    OpenAIRE

    Euchler, Eric; Heinrich, Gert; Michael, Hannes; Gehde, Michael; Stocek, Radek; Kratina, Ondrej; Kipscholl, Reinhold; Bunzel, Jörg-Michael; Saal, Wolfgang

    2016-01-01

    The aim of this study is focused on the experimental investigation of dynamic wear behavior of carbon black filled rubber compounds comprising pristine styrene butadiene rubber (SBR) together with incorporated SBR ground rubber (rubber powder). We also analyzed and described quantitatively the service conditions of some dynamically loaded rubber products, which are liable to wear (e.g. conveyor belts, tires). Beside the well-known standard test method to characterize wear resistance at steady...

  7. 75 FR 38119 - Polychloroprene Rubber From Japan

    Science.gov (United States)

    2010-07-01

    ... Rubber From Japan AGENCY: United States International Trade Commission. ACTION: Institution of a five-year review concerning the antidumping duty finding on polychloroprene rubber from Japan. SUMMARY: The... on polychloroprene rubber from Japan would be likely to lead to continuation or recurrence of...

  8. Filled liquid silicone rubbers: Possibilities and challenges

    DEFF Research Database (Denmark)

    Yu, Liyun; Vudayagiri, Sindhu; Zakaria, Shamsul Bin

    2014-01-01

    to ensure better particle dispersion as well as folllowing for film formation properties. We show that the mechanical properties of the films as well as the electrical breakdown strength can be affected, and that the control of the amount of solvent throughout the coating process is essential for solvent......Liquid silicone rubbers (LSRs) have been shown to possess very favorable properties as dielectric electroactive polymers due to their very high breakdown strengths (up to 170 V/μm) combined with their fast response, relatively high tear strength, acceptable Young’s modulus as well as they can...

  9. Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

    International Nuclear Information System (INIS)

    Dessouki, A.M.; Taher, N.H.; El-Nahas, H.H.

    1996-01-01

    The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the ζ potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs

  10. Preparation of composites of national rubber latex (NRL) - portland cement mould. Vol. 3

    Energy Technology Data Exchange (ETDEWEB)

    Dessouki, A M; Taher, N H; El-Nahas, H H [National Center for Radiation Research and Technology, Atomic Energy Athority, Cairo (Egypt)

    1996-03-01

    The aim of this study is to prepare some polymeric mould using national rubber latex (NRL) - portland cement composites based on a delayed- action mechanism. Factors affecting the preparation process such as concentration, mixing percentage, additives and their effect on what is regarded as a delayed action coacervant combination was studied. Composites of national latex (NRL) - portland cement would were prepared as two separate parts. The stabilized natural rubber latex (NRL) 100 parts with hydroxy ethyl cellulose (HEC) 2 parts as stabilizer and a delayed - action coacervant (sodium meta silicate as a delaying agent) 5 parts on one hand and the dry blend of cement 65 parts soluble in 65 parts of water as a paste on the other hand were mixed thoroughly on site. (HEC) was added to the rubber latex to prevent the coagulation of the rubber latex with the electrolyte (sodium meta silicate) present in the rubber mixture. Two kinds of stabilization occurred in the rubber part, namely steric stabilization and the stabilization against electrolyte. The effect of delayed - action coacervant (sodium meta silicate) on the initial setting time of rubber - cement mould showed that the molding process did not occur at sodium meta silicate concentration less than 2.66 parts per 100 parts of rubber latex (phr), and the optimum concentration used was 5% parts of rubber latex. It was observed that addition of a delaying agent (Sodium meta silicate) to the rubber part enhanced the delaying mechanism in the time needed for the molding process, while the addition of the delaying agent to the cement part did not have any effect on retardation of the molding process. Chemical coacervants function mainly by reducing the {zeta} potential which is associated with the electrical double layer surrounding the latex particle. This reduction may brought about in at least three distinct ways which take place in the system studied. 5 figs., 3 tabs.

  11. Interfacial interaction between the epoxidized natural rubber and silica in natural rubber/silica composites

    Science.gov (United States)

    Xu, Tiwen; Jia, Zhixin; Luo, Yuanfang; Jia, Demin; Peng, Zheng

    2015-02-01

    The epoxidized natural rubber (ENR) as an interfacial modifier was used to improve the mechanical and dynamical mechanical properties of NR/silica composites. In order to reveal the interaction mechanism between ENR and silica, the ENR/Silica model compound was prepared by using an open mill and the interfacial interaction of ENR with silica was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), X-ray diffraction (XRD) and stress-strain testing. The results indicated that the ring-opening reaction occurs between the epoxy groups of ENR chains and Si-OH groups on the silica surfaces and the covalent bonds are formed between two phases, which can improve the dispersion of silica in the rubber matrix and enhance the interfacial combination between rubber and silica. The ring-opening reaction occurs not only in vulcanization process but also in mixing process, meanwhile, the latter seems to be more important due to the simultaneous effects of mechanical force and temperature.

  12. Interfacial interaction between the epoxidized natural rubber and silica in natural rubber/silica composites

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Tiwen [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Jia, Zhixin, E-mail: zxjia@scut.edu.cn [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Luo, Yuanfang; Jia, Demin [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Peng, Zheng [Agricultural Product Processing Research Institute, Chinese Academy of Tropical Agriculture Sciences, Zhanjiang 524001 (China)

    2015-02-15

    Highlights: • Substantiate the ring open reaction between Si-OH of silica and epoxy groups of ENR. • ENR can act as a bridge between NR and silica to enhance the interfacial interaction. • As a modifier, ENR gets the potential to be used in the tread of green tire for improving the wet skid resistance apparently. - Abstract: The epoxidized natural rubber (ENR) as an interfacial modifier was used to improve the mechanical and dynamical mechanical properties of NR/silica composites. In order to reveal the interaction mechanism between ENR and silica, the ENR/Silica model compound was prepared by using an open mill and the interfacial interaction of ENR with silica was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), X-ray diffraction (XRD) and stress–strain testing. The results indicated that the ring-opening reaction occurs between the epoxy groups of ENR chains and Si-OH groups on the silica surfaces and the covalent bonds are formed between two phases, which can improve the dispersion of silica in the rubber matrix and enhance the interfacial combination between rubber and silica. The ring-opening reaction occurs not only in vulcanization process but also in mixing process, meanwhile, the latter seems to be more important due to the simultaneous effects of mechanical force and temperature.

  13. Study on heat under dynamic loading of rubber

    Directory of Open Access Journals (Sweden)

    T. I. Igumenova

    2016-01-01

    Full Text Available A number of studies on heat buildup in tire rubber surface scan method samples using a thermal imaging camera. Investigated the exothermic chemical reaction mechanical destruction rubber when loading designs permanent cyclic stretching with deformation of the working zone 50%. Percentage of deformation of the working zone was chosen on the basis of the actual data on the stretch-compression zone "Rusk" tires, which is the maximum level difference of deformation during run-in. Experiment plan provided for periodic relaxation samples of at least 72 hours for more accurate simulation of operation process of structural products. Created and processed data on temperature changes in samples for bar and line profile for rubber compounds with the introduction of nanomodificator (fullerene-containing technical carbon in comparison with the control sample without him. The data obtained reflect the nature of heat depending on the composition of the compound. Identified common patterns of thermal nature of physicochemical process mechanical destruction rubbers. For rubber with nanomodifikatorom there has been an increase in the temperature interval reaction from a minimum to a maximum 2 degrees that is also linked to the rise in the average temperature of the reaction on the histogram also at 2-3 degrees of deformation under the same conditions and the level of cyclic loading. However, the temperature in the control sample that is associated with the beginning of the formation of hardened rubber structures, economies of Mallinza-Petrikeeva, occurs with delay twice compared with modified Fullerenes. Measurement of physic-mechanical indicators selected in the course of testing of samples showed the beginning of formation of structure with increased strength of samples in the sample temperature zone that corresponds to the thermal effect of èndotermičeskomu recombination reactions of macromolecules.

  14. Biodegradability and aging study of rubber films obtained by gamma radiation vulcanization processes of latex; Estudo da biodegradabilidade e envelhecimento de filmes de borracha obtidos por processos de vulcanizacao do latex por radiacao induzida de fonte gama

    Energy Technology Data Exchange (ETDEWEB)

    Martins, Carlos Felipe Pinto

    2005-07-01

    The natural rubber latex (NRL) is industrially crosslinked by the conventional process of vulcanization, which uses sulphur and heat. Otherwise, the network can also be done by the alternative process with ionizing radiation. In this work the crosslinking of NRL was studied by the comparison of the conventional vulcanization system and the ionizing radiation process of {sup 60}C source. The products obtained, the irradiated latex, the irradiated latex with approximately 1% of soy lecithin and the sulphur vulcanized latex were tested by accelerated aging with ultraviolet (UV) and outdoor aging with compostage, tensile strength at break, swelling and gel fraction, fungi micro biota, scanning electron microscopy (SEM), infrared spectroscopy (FTIR) and thermogravimetry and differential scanning calorimetry analysis (TG and DSC). The results showed that the aging with microorganisms have a great influence in the physical properties of the samples. The thermal stability order observed showed that the sulphur vulcanized latex is more resistant, what is probably associated to a network more stable under the aging conditions. On the other hand, the irradiated latex showed intense biodegradation aspects, particularly with the presence of the soy lecithin. (author)

  15. Development of crystal texture in R-lean RFeCoNbB (R = Nd, Pr) alloy during melt spinning processes

    International Nuclear Information System (INIS)

    Li, Wei; Li, Lanlan; Liu, Yanguo; Zhang, Xiangyi

    2012-01-01

    Highlights: ► We study the texture development during the melt spinning processes of R-lean alloys. ► A strong (0 0 l) texture parallel to the ribbon plane for (Nd,Pr) 2 Fe 14 B is obtained. ► The texture for R 2 Fe 14 B crystals can develop by a seeding effect of α-Fe texture. ► The anisotropic nanocomposite magnet yields M r = 0.78M s and large (BH) max = 25.2 MGOe. - Abstract: The formation of crystal texture of R 2 Fe 14 B nanocrystals in R–Fe–B (R = rare earth) alloys with low R content ( 2 Fe 14 B nanocrystals during the melt spinning processes of Nd 3.6 Pr 5.4 Fe 80 Co 3 NbB 7 by effectively employing the seeding effect of α-Fe nanocrystal texture. The (Nd,Pr) 2 Fe 14 B nanocrystals produced from the R-lean alloy at a wheel speed of 18 m/s show a strong (0 0 l) texture parallel to the ribbon plane, which yields a high remanence M r = 0.78M s and a large energy product (BH) max = 25.2 MGOe for the α-Fe/(Nd,Pr) 2 Fe 14 B nanocomposite ribbons. The present study provides a promising approach to prepare anisotropic nanocomposite magnets from R-lean alloys.

  16. Micro-scale prediction method for API-solubility in polymeric matrices and process model for forming amorphous solid dispersion by hot-melt extrusion.

    Science.gov (United States)

    Bochmann, Esther S; Neumann, Dirk; Gryczke, Andreas; Wagner, Karl G

    2016-10-01

    A new predictive micro-scale solubility and process model for amorphous solid dispersions (ASDs) by hot-melt extrusion (HME) is presented. It is based on DSC measurements consisting of an annealing step and a subsequent analysis of the glass transition temperature (Tg). The application of a complex mathematical model (BCKV-equation) to describe the dependency of Tg on the active pharmaceutical ingredient (API)/polymer ratio, enables the prediction of API solubility at ambient cond