Stability of nanoscale secondary phases in an oxide dispersion strengthened Fe-12Cr alloy

Energy Technology Data Exchange (ETDEWEB)

Castro, V. de, E-mail: vanessa.decastro@uc3m.es [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); Marquis, E.A.; Lozano-Perez, S. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, Avda. de la Universidad 30, 28911 Leganes, Madrid (Spain); Jenkins, M.L. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)

2011-06-15

Transmission electron microscopy and atom-probe tomography were used to characterize on a near-atomic scale the microstructure and oxide and carbide phases that form during thermo-mechanical treatments of a model oxide dispersion strengthened Fe-12 wt.% Cr-0.4 wt.% Y{sub 2}O{sub 3} alloy. It was found that some of the Y-rich nanoparticles retained their initial crystallographic structure but developed a Cr-enriched shell, while others evolved into ternary oxide phases during the initial processing. The Y- and Cr-rich oxide phases formed remained stable after annealing at 1023 K for 96 h. However, the number of Cr-rich carbides appeared to increase, inducing Cr depletion in the matrix.

Oxide Dispersion Strengthened Fe(sub 3)Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

Energy Technology Data Exchange (ETDEWEB)

Kad, B.K.

1999-07-01

A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe3Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100C in the power generation industry. A particular 'in service application' anomaly of Fe3Al-based alloys is that the environmental resistance is maintained up to 1200C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism.

Microstructural comparison of effects of hafnium and titanium additions in spark-plasma-sintered Fe-based oxide-dispersion strengthened alloys

Energy Technology Data Exchange (ETDEWEB)

Huang, Yina, E-mail: huangyina1981@hotmail.com [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); School of Electronic Science & Applied Physics, Hefei University of Technology, Hefei, Anhui 230009 (China); Zhang, Hongtao [Department of Materials, Loughborough University, Leicestershire, LE11 3TU (United Kingdom); Auger, Maria A.; Hong, Zuliang [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); Ning, Huanpo [School of Engineering of Materials Science, Queen Mary University of London, London, E1 4NS (United Kingdom); Nanoforce Technology Ltd, London, E1 4NS (United Kingdom); Gorley, Michael J. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); CCFE, Culham Science Centre, Abingdon, Oxon, OX14 3DB (United Kingdom); Grant, Patrick S. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); Reece, Michael J.; Yan, Haixue [School of Engineering of Materials Science, Queen Mary University of London, London, E1 4NS (United Kingdom); Nanoforce Technology Ltd, London, E1 4NS (United Kingdom); Roberts, Steve G. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); CCFE, Culham Science Centre, Abingdon, Oxon, OX14 3DB (United Kingdom)

2017-04-15

Two oxide dispersion strengthened alloys: 14Cr-0.25Y{sub 2}O{sub 3}-0.22Hf (wt.%) and Fe-14Cr-0.25Y{sub 2}O{sub 3}-0.4Ti (wt.%) were fabricated by mechanical alloying and subsequently consolidated by spark plasma sintering (SPS). Electron backscatter diffraction showed grain sizes in the range 0.5–15 μm in both alloys. Transmission electron microscopy and scanning transmission electron microscopy showed a homogeneous distribution of nano-oxides precipitated during SPS. Using high resolution transmission electron microscopy, energy dispersive X-ray spectroscopy and atom probe tomography, several different oxide phases were found in both alloys, but the majority of dispersoids were Y-Hf-O type in Fe-14Cr-0.25Y{sub 2}O{sub 3}-0.22Hf and Y-Ti-O type in Fe-14Cr-0.25Y{sub 2}O{sub 3}-0.4Ti. There were a variety of orientation relationships between the different dispersoids and the ferritic matrix. Both alloys had dispersoid densities of ∼10{sup 23}/m{sup 3}, with average diameters of 4.3 nm and 3.5 nm in the 0.22Hf and 0.4Ti containing alloys, respectively. Per atom added, Hf (0.07 at.%) is suggested to be more potent than Ti (0.46 at.%) in refining the nano-oxides.

TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

International Nuclear Information System (INIS)

Dou, Peng; Kimura, Akihiko; Kasada, Ryuta; Okuda, Takanari; Inoue, Masaki; Ukai, Shigeharu; Ohnuki, Somei; Fujisawa, Toshiharu; Abe, Fujio; Jiang, Shan; Yang, Zhigang

2017-01-01

The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y 2 O 3 ), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y 2 O 3 ), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y 2 Hf 2 O 7 oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y 2 Hf 2 O 7 oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

Dispersion strengthening of precipitation hardened Al-Cu-Mg alloys prepared by rapid solidification and mechanical alloying

Science.gov (United States)

Gilman, P. S.; Sankaran, K. K.

1988-01-01

Several Al-4Cu-1Mg-1.5Fe-0.75Ce alloys have been processed from either rapidly solidified or mechanically alloyed powder using various vacuum degassing parameters and consolidation techniques. Strengthening by the fine subgrains, grains, and the dispersoids individually or in combination is more effective when the alloys contain shearable precipitates; consequently, the strength of the alloys is higher in the naturally aged rather than the artificially aged condition. The strengths of the mechanically alloyed variants are greater than those produced from prealloyed powder. Properties and microstructural features of these dispersion strengthened alloys are discussed in regards to their processing histories.

Comparison of Ductile-to-Brittle Transition Behavior in Two Similar Ferritic Oxide Dispersion Strengthened Alloys

Science.gov (United States)

Chao, Jesus; Rementeria, Rosalia; Aranda, Maria; Capdevila, Carlos; Gonzalez-Carrasco, Jose Luis

2016-01-01

The ductile-to-brittle transition (DBT) behavior of two similar Fe-Cr-Al oxide dispersion strengthened (ODS) stainless steels was analyzed following the Cottrell–Petch model. Both alloys were manufactured by mechanical alloying (MA) but by different forming routes. One was manufactured as hot rolled tube, and the other in the form of hot extruded bar. The two hot forming routes considered do not significantly influence the microstructure, but cause differences in the texture and the distribution of oxide particles. These have little influence on tensile properties; however, the DBT temperature and the upper shelf energy (USE) are significantly affected because of delamination orientation with regard to the notch plane. Whereas in hot rolled material the delaminations are parallel to the rolling surface, in the hot extruded material, they are randomly oriented because the material is transversally isotropic. PMID:28773764

Comparison of Ductile-to-Brittle Transition Behavior in Two Similar Ferritic Oxide Dispersion Strengthened Alloys.

Science.gov (United States)

Chao, Jesus; Rementeria, Rosalia; Aranda, Maria; Capdevila, Carlos; Gonzalez-Carrasco, Jose Luis

2016-07-29

The ductile-to-brittle transition (DBT) behavior of two similar Fe-Cr-Al oxide dispersion strengthened (ODS) stainless steels was analyzed following the Cottrell-Petch model. Both alloys were manufactured by mechanical alloying (MA) but by different forming routes. One was manufactured as hot rolled tube, and the other in the form of hot extruded bar. The two hot forming routes considered do not significantly influence the microstructure, but cause differences in the texture and the distribution of oxide particles. These have little influence on tensile properties; however, the DBT temperature and the upper shelf energy (USE) are significantly affected because of delamination orientation with regard to the notch plane. Whereas in hot rolled material the delaminations are parallel to the rolling surface, in the hot extruded material, they are randomly oriented because the material is transversally isotropic.

Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Rieken, Joel [Iowa State Univ., Ames, IA (United States)

2011-12-13

Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O₂) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

Energy Technology Data Exchange (ETDEWEB)

Dou, Peng, E-mail: doup@tsinghua.edu.cn [School of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko, E-mail: kimura@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kasada, Ryuta, E-mail: r-kasada@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Okuda, Takanari, E-mail: okuda.takanari@kki.kobelco.com [Kobelco Research Institute, 1-5-5 Takatsukadai, Nishi-ku, Kobe, Hyogo 651-2271 (Japan); Inoue, Masaki, E-mail: inoue.masaki@jaea.go.jp [Advanced Nuclear System R& D Directorate, Japan Atomic Energy Agency, 4002 Narita, O-arai, Ibaraki 311-1393 (Japan); Ukai, Shigeharu, E-mail: s-ukai@eng.hokudai.ac.jp [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628 (Japan); Ohnuki, Somei, E-mail: ohnuki@eng.hokudai.ac.jp [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628 (Japan); Fujisawa, Toshiharu, E-mail: fujisawa@esi.nagoya-u.ac.jp [EcoTopia Science Institute, Nagoya University, Furo, Chikusa-ku, Nagoya 464-8603 (Japan); Abe, Fujio, E-mail: ABE.Fujio@nims.go.jp [Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Jiang, Shan, E-mail: js93518@gmail.com [School of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Yang, Zhigang, E-mail: zgyang@tsinghua.edu.cn [Key Laboratory of Advanced Materials (MOE), School of Materials Sciences and Engineering, Tsinghua University, Beijing 100084 (China)

2017-03-15

The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y{sub 2}O{sub 3}), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y{sub 2}O{sub 3}), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y{sub 2}Hf{sub 2}O{sub 7} oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y{sub 2}Hf{sub 2}O{sub 7} oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

Enhanced heterogeneous nucleation on oxides in Al alloys by intensive shearing

International Nuclear Information System (INIS)

Li, H T; Wang, Y; Fan, Z

2012-01-01

Oxides, in liquid aluminium alloys, can cause severe difficulties during casting, contribute to the formation of cast defects and degrade the mechanical properties of cast components. In this paper, microstructural characteristics of naturally occurring oxides in the melts of commercial purity aluminium and Al-Mg binary alloys have been investigated. They are characterised by densely populated oxide particles within liquid oxide films. With intensive shearing, the particle agglomerates are dispersed into uniformly distributed individual particles. It was found that with intensive melt shearing, grain refinement of α-Al can be achieved by the dispersed oxide particles. The smaller lattice misfit between the oxide particles and the α-Al phase is characterised by a well defined crystallographic orientation relationship. And the mechanisms of grain refinement are discussed.

Creep and rupture of an ODS alloy with high stress rupture ductility. [Oxide Dispersion Strengthened

Science.gov (United States)

Mcalarney, M. E.; Arsons, R. M.; Howson, T. E.; Tien, J. K.; Baranow, S.

1982-01-01

The creep and stress rupture properties of an oxide (Y2O3) dispersion strengthened nickel-base alloy, which also is strengthened by gamma-prime precipitates, was studied at 760 and 1093 C. At both temperatures, the alloy YDNiCrAl exhibits unusually high stress rupture ductility as measured by both elongation and reduction in area. Failure was transgranular, and different modes of failure were observed including crystallographic fracture at intermediate temperatures and tearing or necking almost to a chisel point at higher temperatures. While the rupture ductility was high, the creep strength of the alloy was low relative to conventional gamma prime strengthened superalloys in the intermediate temperature range and to ODS alloys in the higher temperature range. These findings are discussed with respect to the alloy composition; the strengthening oxide phases, which are inhomogeneously dispersed; the grain morphology, which is coarse and elongated and exhibits many included grains; and the second phase inclusion particles occurring at grain boundaries and in the matrix. The creep properties, in particular the high stress dependencies and high creep activation energies measured, are discussed with respect to the resisting stress model of creep in particle strengthened alloys.

Development of oxide dispersion strengthened W alloys produced by hot isostatic pressing

International Nuclear Information System (INIS)

Martinez, J.; Savoini, B.; Monge, M.A.; Munoz, A.; Pareja, R.

2011-01-01

A powder metallurgy technique has been developed to produce oxide strengthened W-Ti and W-V alloys using elemental powders and nanosized powders of La 2 O 3 or Y 2 O 3 as starting materials. The alloys consolidated by hot isostatic pressing resulted in high-density materials having an ultrafine-grained structure and microhardness values in the range 7-13 GPa. Atom force microscopy studies show a topographic relief in the Ti and V pools that appear in the consolidated alloys. This relief is attributed to the heterogeneous nucleation of martensite plates. The preliminary transmission electron microscopy studies have revealed that a dispersion of nanoparticles can be induced in these alloys produced via the present technique.

Effect of a surface oxide-dispersion-strengthened layer on mechanical strength of zircaloy-4 tubes

Directory of Open Access Journals (Sweden)

Yang-Il Jung

2018-03-01

Full Text Available An oxide-dispersion-strengthened (ODS layer was formed on Zircaloy-4 tubes by a laser beam scanning process to increase mechanical strength. Laser beam was used to scan the yttrium oxide (Y2O3–coated Zircaloy-4 tube to induce the penetration of Y2O3 particles into Zircaloy-4. Laser surface treatment resulted in the formation of an ODS layer as well as microstructural phase transformation at the surface of the tube. The mechanical strength of Zircaloy-4 increased with the formation of the ODS layer. The ring-tensile strength of Zircaloy-4 increased from 790 to 870 MPa at room temperature, from 500 to 575 MPa at 380°C, and from 385 to 470 MPa at 500°C. Strengthening became more effective as the test temperature increased. It was noted that brittle fracture occurred at room temperature, which was not observed at elevated temperatures. Resistance to dynamic high-temperature bursting improved. The burst temperature increased from 760 to 830°C at a heating rate of 5°C/s and internal pressure of 8.3 MPa. The burst opening was also smaller than those in fresh Zircaloy-4 tubes. This method is expected to enhance the safety of Zr fuel cladding tubes owing to the improvement of their mechanical properties. Keywords: Laser Surface Treatment, Microstructure, Oxide Dispersion Strengthened Alloy, Tensile Strength, Zirconium Alloy

Development of oxide dispersion strengthened W alloys produced by hot isostatic pressing

Energy Technology Data Exchange (ETDEWEB)

Martinez, J.; Savoini, B.; Monge, M.A. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Munoz, A., E-mail: angel.munoz@uc3m.es [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain)

2011-10-15

A powder metallurgy technique has been developed to produce oxide strengthened W-Ti and W-V alloys using elemental powders and nanosized powders of La{sub 2}O{sub 3} or Y{sub 2}O{sub 3} as starting materials. The alloys consolidated by hot isostatic pressing resulted in high-density materials having an ultrafine-grained structure and microhardness values in the range 7-13 GPa. Atom force microscopy studies show a topographic relief in the Ti and V pools that appear in the consolidated alloys. This relief is attributed to the heterogeneous nucleation of martensite plates. The preliminary transmission electron microscopy studies have revealed that a dispersion of nanoparticles can be induced in these alloys produced via the present technique.

On the mechanism of dispersion hardening in molybdenum-carbide alloy systems

International Nuclear Information System (INIS)

Shulepov, V.I.; Yudkovskij, S.I.; Batenina, O.I. et al.

1975-01-01

The effect of heat treatment of the forming alloys of the Mo-Ti-C and Mo-Ti-Zr-C systems (at the temperatures below the recrystallization temperature) on the structure, distribution of carbon and mechanical properties of the alloys is studied. It is shown that the dispersion-strengthened state of the molybdenum alloys may be obtained on the account of the deformation ageing effect, rather than through the use of the standard heat-treatment procedure (hardening plus ageing). On the basis of the experimental results a theoretical explanation of strengthening of the high-alloy molybdenum-titanum-carbon system is given

Tensile and fracture characteristics of oxide dispersion strengthened Fe–12Cr produced by hot isostatic pressing

Energy Technology Data Exchange (ETDEWEB)

Castro, Vanessa de, E-mail: vanessa.decastro@uc3m.es [Departamento de Física, Universidad Carlos III de Madrid, Avda. de la Universidad 30, 28911 Leganés, Madrid (Spain); Garces-Usan, Jose Maria; Leguey, Teresa; Pareja, Ramiro [Departamento de Física, Universidad Carlos III de Madrid, Avda. de la Universidad 30, 28911 Leganés, Madrid (Spain)

2013-11-15

The mechanical characteristics of a model oxide dispersion strengthened (ODS) alloy with nominal composition Fe–12 wt%Cr–0.4 wt%Y{sub 2}O{sub 3} were investigated by means of microhardness measurements, tensile tests up to fracture in the temperature range of 298–973 K, and fracture surface analyses. A non-ODS Fe–12 wt%Cr alloy was also studied to assess the real capacity of the oxide dispersion for strengthening the alloy. The materials were produced by mechanical alloying followed by hot isostatic pressing consolidation and heat treatment at 1023 K. The strengthening effect of the oxide nanodispersion was effective at all temperatures studied, although the tensile strength converges towards the one obtained for the reference alloy at higher temperatures. Moreover, the ODS alloys failed prematurely at T < 673 K due to the presence of Y-rich inclusions, as seen in the fracture surface of these alloys.

Tensile and fracture characteristics of oxide dispersion strengthened Fe–12Cr produced by hot isostatic pressing

International Nuclear Information System (INIS)

Castro, Vanessa de; Garces-Usan, Jose Maria; Leguey, Teresa; Pareja, Ramiro

2013-01-01

The mechanical characteristics of a model oxide dispersion strengthened (ODS) alloy with nominal composition Fe–12 wt%Cr–0.4 wt%Y 2 O 3 were investigated by means of microhardness measurements, tensile tests up to fracture in the temperature range of 298–973 K, and fracture surface analyses. A non-ODS Fe–12 wt%Cr alloy was also studied to assess the real capacity of the oxide dispersion for strengthening the alloy. The materials were produced by mechanical alloying followed by hot isostatic pressing consolidation and heat treatment at 1023 K. The strengthening effect of the oxide nanodispersion was effective at all temperatures studied, although the tensile strength converges towards the one obtained for the reference alloy at higher temperatures. Moreover, the ODS alloys failed prematurely at T < 673 K due to the presence of Y-rich inclusions, as seen in the fracture surface of these alloys

Titanium oxide dispersion-strengthened ferritic alloys

International Nuclear Information System (INIS)

Hendrix, W.; Vandermeulen, W.

1980-04-01

The available data on the DT02 and DT3911 ferritic dispersion strengthened alloys, developed at SCK/CEN, Mol, Belgium, are presented. Both alloys consist of Fe - 13% Cr - 1.5% Mo to which 2% TiO 2 and about 3.5% Ti are added (wt.%). Their main use is for the fabrication of fast breeder reactor cladding tubes but their application as turbine blade material is also envisaged for cases where high damping is important. (auth.)

Properties of Mechanically Alloyed W-Ti Materials with Dual Phase Particle Dispersion

Czech Academy of Sciences Publication Activity Database

Lukáč, František; Vilémová, Monika; Nevrlá, Barbara; Klečka, Jakub; Chráska, Tomáš; Molnárová, O.

2017-01-01

Roč. 7, č. 1 (2017), č. článku 3. ISSN 2075-4701 R&D Projects: GA ČR(CZ) GA15-15609S Institutional support: RVO:61389021 Keywords : tungsten-titanium alloys * mechanical alloying * particle dispersion * pulsed electric current sintering * thermal conductivity * bending strength Subject RIV: JJ - Other Materials OBOR OECD: Materials engineering Impact factor: 1.984, year: 2016

Development oxide dispersion strengthened ferritic steels for fusion

Energy Technology Data Exchange (ETDEWEB)

Mukhopadhyay, D.K.; Froes, F.H.; Gelles, D.S. [Pacific Northwest National Lab., Richland, WA (United States)

1997-04-01

Uniaxial tension creep response is reported for an oxide dispersion strengthened (ODS) steel, Fe-13.5Cr-2W-0.5Ti-0.25 Y{sub 2}O{sub 3} (in weight percent) manufactured using the mechanical alloying process. Acceptable creep response is obtained at 900{degrees}C.

Fracture mechanism of a dispersion-hardened molybdenum alloy with strong structural interfaces

International Nuclear Information System (INIS)

Vasil'ev, A.D.; Malashenko, I.S.; Moiseev, V.F.; Pechkovskij, Eh.P.; Sul'zhenko, V.K.; Trefilov, V.I.; AN Ukrainskoj SSR, Kiev. Inst. Ehlektrosvarki)

1978-01-01

Fracture mechanism in the two-phase Mo-15wt.%Nb-3.5 vol.% TiN alloy known to be of ''brittle matrix-strong interfaces'' type has been investigated depending on tensile test temperature. Several temperature intervals of fracture have been found, each of them having its own peculiarities. A scheme is suggested for fracture mechanism changes in dispersion-hardened alloys with strong interfaces. At low test temperatures brittle cleavage fracture takes place. With temperature increase fracture mechanisms change in the following way: brittle intergranular fracture; fracture of ''microvoid coalescence'' type; fracture typical for reinforced materials with ductile matrix; intergran laru fracture. Particles of strengthening phase have been shown to play different roles depending on the test temperature in the fracture of the alloys studied

Irradiation performance of oxide dispersion strengthened copper alloys to 150 dpa at 415 degree C

International Nuclear Information System (INIS)

Edwards, D.J.; Kumar, A.S.; Anderson, K.R.; Stubbins, J.F.; Garner, F.A.; Hamilton, M.L.

1991-11-01

Results have been obtained on the post-irradiation properties of various oxide dispersion strengthened copper alloys irradiated from 34 to 150 dpa at 415 degrees C in the Fast Flux Test Facility. The GlidCop alloys strengthened by Al 2 O 3 continue to outperform other alloys with respect to swelling resistance, and retention of both electrical conductivity and yield strength. Several castable ODS alloys and a Cr 2 O 3 -strengthened alloy show increasingly poor resistance to radiation, especially in their swelling behavior. A HfO 2 -strengthened alloy retains most of its strength and its electrical conductivity reaches a constant level after 50 dpa, but it exhibits a higher residual radioactivity

Mechanical behavior and coupling between mechanical and oxidation in alloy 718: effect of solide solution elements

International Nuclear Information System (INIS)

Max, Bertrand

2014-01-01

Alloy 718 is the superalloy the most widely used in industry due to its excellent mechanical properties, as well as oxidation and corrosion resistance in wide range of temperatures and solicitation modes. Nevertheless, it is a well-known fact that this alloy is sensitive to stress corrosion cracking and oxidation assisted cracking under loading in the range of temperatures met in service. Mechanisms explaining this phenomenon are not well understood: nevertheless, it is well established that a relation exists between a change in fracture mode and the apparition of plastic instabilities phenomenon. During this study, the instability phenomenon, Portevin-Le Chatelier effect, in alloy 718 was studied by tensile tests in wide ranges of temperatures and strain rates. Different domains of plastic instabilities have been evidenced. Their characteristics suggest the existence of interactions between dislocations and different types of solute elements: interstitials for lower temperatures and substitutionals for higher testing temperatures. Mechanical spectroscopy tests have been performed on alloy 718 and various alloys which composition is comparable to that of alloy 718. These tests prove the mobility of molybdenum atoms in the alloy in the studied temperature range. Specific tests have been performed to study interaction phenomenon between plasticity and oxidation. These results highlight the strong effect of plastic strain rate on both mechanical behavior and intergranular cracking in alloy 718. The subsequent discussion leads to propose hypothesis on coupling effects between deformation mechanisms and oxidation assisted embrittlement in the observed cracking processes. (author)

The oxidation and corrosion of ODS alloys

Science.gov (United States)

Lowell, Carl E.; Barrett, Charles A.

1990-01-01

The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

Oxidation And Hot Corrosion Of ODS Alloy

Science.gov (United States)

Lowell, Carl E.; Barrett, Charles A.

1993-01-01

Report reviews oxidation and hot corrosion of oxide-dispersion-strengthened (ODS) alloys, intended for use at high temperatures. Classifies environmental resistances of such alloys by rates of growth of oxides, volatilities of oxides, spalling of oxides, and limitations imposed by hot corrosion. Also discusses environmentally resistant coatings for ODS materials. Concludes ODS NICrAl and FeCrAl alloys highly resistant to oxidation and corrosion and can be used uncoated.

Strengthening of metallic alloys with nanometer-size oxide dispersions

Science.gov (United States)

Flinn, John E.; Kelly, Thomas F.

1999-01-01

Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains.

Strengthening of metallic alloys with nanometer-size oxide dispersions

Science.gov (United States)

Flinn, J.E.; Kelly, T.F.

1999-06-01

Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains. 20 figs.

Metallic oxide nano-clusters synthesis by ion implantation in high purity Fe10Cr alloy

International Nuclear Information System (INIS)

Zheng, Ce

2015-01-01

ODS (Oxide Dispersed Strengthened) steels, which are reinforced with metal dispersions of nano-oxides (based on Y, Ti and O elements), are promising materials for future nuclear reactors. The detailed understanding of the mechanisms involved in the precipitation of these nano-oxides would improve manufacturing and mechanical properties of these ODS steels, with a strong economic impact for their industrialization. To experimentally study these mechanisms, an analytical approach by ion implantation is used, to control various parameters of synthesis of these precipitates as the temperature and concentration. This study demonstrated the feasibility of this method and concerned the behaviour of alloys models (based on aluminium oxide) under thermal annealing. High purity Fe-10Cr alloys were implanted with Al and O ions at room temperature. Transmission electron microscopy observations showed that the nano-oxides appear in the Fe-10Cr matrix upon ion implantation at room temperature without subsequent annealing. The mobility of implanted elements is caused by the defects created during ion implantation, allowing the nucleation of these nanoparticles, of a few nm in diameter. These nanoparticles are composed of aluminium and oxygen, and also chromium. The high-resolution experiments show that their crystallographic structure is that of a non-equilibrium compound of aluminium oxide (cubic γ-Al 2 O 3 type). The heat treatment performed after implantation induces the growth of the nano-sized oxides, and a phase change that tends to balance to the equilibrium structure (hexagonal α-Al 2 O 3 type). These results on model alloys are fully applicable to industrial materials: indeed ion implantation reproduces the conditions of milling and heat treatments are at equivalent temperatures to those of thermo-mechanical treatments. A mechanism involving the precipitation of nano-oxide dispersed in ODS alloys is proposed in this manuscript based on the obtained experimental results

TEM in situ micropillar compression tests of ion irradiated oxide dispersion strengthened alloy

Energy Technology Data Exchange (ETDEWEB)

Yano, K.H., E-mail: kaylayano@u.boisestate.edu [Boise State University, 1910 University Drive, Boise, ID, 83725 (United States); Swenson, M.J. [Boise State University, 1910 University Drive, Boise, ID, 83725 (United States); Wu, Y. [Boise State University, 1910 University Drive, Boise, ID, 83725 (United States); Center for Advanced Energy Studies, 995 University Blvd, Idaho Falls, ID, 83401 (United States); Wharry, J.P. [Boise State University, 1910 University Drive, Boise, ID, 83725 (United States); Purdue University, 400 Central Drive, West Lafayette, IN 47907 (United States)

2017-01-15

The growing role of charged particle irradiation in the evaluation of nuclear reactor candidate materials requires the development of novel methods to assess mechanical properties in near-surface irradiation damage layers just a few micrometers thick. In situ transmission electron microscopic (TEM) mechanical testing is one such promising method. In this work, microcompression pillars are fabricated from a Fe{sup 2+} ion irradiated bulk specimen of a model Fe-9%Cr oxide dispersion strengthened (ODS) alloy. Yield strengths measured directly from TEM in situ compression tests are within expected values, and are consistent with predictions based on the irradiated microstructure. Measured elastic modulus values, once adjusted for the amount of deformation and deflection in the base material, are also within the expected range. A pillar size effect is only observed in samples with minimum dimension ≤100 nm due to the low inter-obstacle spacing in the as received and irradiated material. TEM in situ micropillar compression tests hold great promise for quantitatively determining mechanical properties of shallow ion-irradiated layers.

Forging Oxide-Dispersion-Strengthened Superalloys

Science.gov (United States)

Harf, F. H.; Glasgow, T. K.; Moracz, D. J.; Austin, C. M.

1986-01-01

Cladding of mild steel prevents surface cracking when alloy contacts die. Continual need for improvements in properties of alloys capable of withstanding elevated temperatures. Accomplished by using oxide-dispersion-strengthed superalloys such as Inconel Alloy MA 6000. Elevated tensile properties of forged alloy equal those of hot-rolled MA 6000 bar. Stress-rupture properties somewhat lower than those of bar stock but, at 1,100 degrees C, exceed those of strongest commercial single crystal, directionally solidified and conventionally cast superalloys.

Study of the properties of internal oxidized Cu - Al - Ti - Hf alloys

International Nuclear Information System (INIS)

Solopov, V.I.; Daneliya, E.P.; Daneliya, G.V.; Lebasova, O.P.

1982-01-01

Investigation results of mechanical properties and electric conductivity of rods of internally oxidized alloys Cu-Al-Ti-Hf depending on chemical composition, varying in the limits ensuring the formation of disperse enough and evenly distributed over the volume oxide phase. (0-1%Al, 0-0.5%Ti, 0-0.3%Hf, the restcopper), in the process of internal oxidation are presented. Internally oxidized alloys Cu-Al-Ti-Hf have increased strength properties with insignificant increase of specific electric resistance as compared with the known internally oxidized alloys Cu-Al. At that, the best combination of physicomechanical properties is achieved at small contents of titanium (0.01-0.05%) and hafnium (0.01-0.1%)

Selective Internal Oxidation and Severe Plastic Deformation of Multiphase Fe-Y Alloys

Science.gov (United States)

Kachur, Stephen J.

Oxide dispersion strengthened (ODS) alloys are known for their desirable mechanical properties and unique microstructures. These alloys are characterized by an even dispersion of oxide phase throughout a metallic matrix, and exhibit high strength and enhanced creep properties at elevated temperatures. This makes them ideal candidate materials for use in many structural applications, such as coal-fired power plants or in next generation nuclear reactors. Currently most often produced by mechanical alloying, a powder metallurgy based process that utilizes high energy ball milling, these alloys are difficult and costly to produce. One proposed method for forming ODS alloys without high-energy ball milling is to internally oxidize a bulk alloy before subjecting it to severe plastic deformation to induce an even oxide distribution. This work examines such a processing scheme with a focus on the internal oxidation behavior. Internal oxidation has been shown to occur orders of magnitude faster than expected in multi-phase alloys where a highly reactive oxidizable solute has negligible solubility and diffusivity in other, more-noble, phases. Commonly referred to as in situ oxidation, this accelerated oxidation process has potential for use in a processing scheme for ODS alloys. While in situ oxidation has been observed in many different alloy systems, a comprehensive study of alloy composition and microstructure has not been performed to describe the unusual oxidation rates. This work used Fe-Y binary alloys as model system to study effects of composition and microstructure. These alloys have been shown to exhibit in situ oxidation, and additionally, Y is typically introduced during mechanical alloying to form Y-rich oxides in Fe-based ODS alloys. Alloys with Y content between 1.5 and 15 wt% were prepared using a laboratory scale arc-melting furnace. These alloys were two phase mixtures of Fe and Fe17Y2. First, samples were oxidized between 600 and 800 °C for 2 to 72

Hot mechanical behaviour of dispersion strengthened Cu alloys

International Nuclear Information System (INIS)

Garcia G, Jose; Espinoza G, Rodrigo; Palma H, Rodrigo; Sepulveda O, Aquiles

2003-01-01

This work is part of a research project which objective is the improvement of the high-temperature mechanical properties of copper, without an important decrease of the electrical or thermal conduction properties. The general hypothesis is that this will be done by the incorporation of nanometric ceramic dispersoids for hindering the dislocation and grain boundaries movement. In this context, the object of the present work is the study of the resistance to hot deformation of dispersion-strengthened copper alloys which have prepared by reactive milling. Two different alloys, Cu-2,39wt.%Ti-0.56wt.%C and Cu-1.18wt.%Al, were prepared so as obtain a copper matrix reinforced with nanometric TiC y Al 2 O 3 particles with a nominal total amount of 5 vol.%. The particles were developed by an in-situ formation process during milling. The materials were prepared in an attritor mill, and consolidated by extrusion at 750 o C, with an area reduction rate of 10:1. The resistance to hot deformation was evaluated by hot compression tests at 500 and 850 o C, at initial strain rates of 10 -3 and 10 -4 s-1. To evaluate the material softening due temperature, annealing at 400, 650 y 900 o C during 1h were applied; after that, hardness was measured at room temperature. Both studies alloys presented a higher resistance to hot deformation than pure copper, with or without milling. Moreover, the Cu-Ti-C alloy presented a mechanical resistance higher than that of the Cu-Al one. Both alloys presented strain-stress compression curves with a typical hot-work shape: an initial maximum followed by a stationary plateau. The Cu-Ti-C alloy had a higher hardness and did not present a hardness decay even after annealings at the higher temperature imposed (900 o C), while the Cu-Al alloy did exhibit a strong decay of hardness after the annealing at 900 o C. The best behaviour exhibited by the Cu-Ti C alloy, was attributed to the formation of a major quantity of dispersoids that in the Cu-Al alloy. In

Depositing laser-generated nanoparticles on powders for additive manufacturing of oxide dispersed strengthened alloy parts via laser metal deposition

Science.gov (United States)

Streubel, René; Wilms, Markus B.; Doñate-Buendía, Carlos; Weisheit, Andreas; Barcikowski, Stephan; Henrich Schleifenbaum, Johannes; Gökce, Bilal

2018-04-01

We present a novel route for the adsorption of pulsed laser-dispersed nanoparticles onto metal powders in aqueous solution without using any binders or surfactants. By electrostatic interaction, we deposit Y2O3 nanoparticles onto iron-chromium based powders and obtain a high dispersion of nano-sized particles on the metallic powders. Within the additively manufactured component, we show that the particle spacing of the oxide inclusion can be adjusted by the initial mass fraction of the adsorbed Y2O3 particles on the micropowder. Thus, our procedure constitutes a robust route for additive manufacturing of oxide dispersion-strengthened alloys via oxide nanoparticles supported on steel micropowders.

Microstructure and Mechanical Property of 12Cr Oxide Dispersion Strengthened Steel

Science.gov (United States)

Xu, Haijian; Lu, Zheng; Jia, Chunyan; Gao, Hao; Liu, Chunming

2016-03-01

Nanostructured oxide dispersion strengthened (ODS) steels with nominal compositions (wt%): Fe-12Cr-2W-0.3Ti-0.3Y2O3 were produced by mechanical alloying and hot isostatic pressing. The microstructure was characterized by means of electron microscopy (EBSD, TEM and HRTEM) and the hardness and the tensile properties at different temperatures were measured. The results showed that the ultimate tensile strength of the fabricated 12Cr-ODS steel reached nearly 1,100 MPa at room temperature and maintained around 340 MPa at 700°C. Nano-oxide particles with size ranging from several nm to 30 nm and the number density was 3.6 × 1020/m3 were observed by TEM. Following heat treatment, including normalizing at 1,100°C for 1 h and tempering at 750°C for 2 h, the average grain size was a little decreased. The number of nano-oxide particles increased and the number density was 8.9 × 1020/m3. Specimens showed much higher ductility and there was a slight increase of ultimate tensile strength and Vickers hardness at the same time.

Steam Oxidation Behavior of Alloy 617 at 900 °C to 1100 °C

Science.gov (United States)

Liang, Zhiyuan; Wang, Yungang; Zhao, Qinxin

2018-05-01

The steam oxidation behavior of solid solution strengthened alloy 617 at 900 °C-1100 °C was investigated. The oxidation products were characterized by scanning electron microscopy, X-ray diffraction, and energy-dispersive spectroscopy. The results show that the oxidation kinetics of alloy 617 in steam followed the parabolic oxidation law. The calculated activity energy of alloy 617 was 223.47 kJ/mol. The oxidation products were mainly composed of external and internal scales and prior oxides at grain boundaries. External oxide scales were MnCr2O4, TiO2, and Cr2O3. Internal oxidation scales and prior oxides were Al2O3 and some Cr2O3 dissolved into Al2O3. The growth mechanism of oxide scales on alloy 617 is proposed.

Summary of Prior Work on Joining of Oxide Dispersion-Strengthened Alloys

Energy Technology Data Exchange (ETDEWEB)

Wright, Ian G [ORNL; Tatlock, Gordon J [ORNL; Badairy, H. [University of Liverpool; Chen, C-L. [University of Liverpool

2009-08-01

There is a range of joining techniques available for use with ODS alloys, but care should be exercised in matching the technique to the final duty requirements of the joint. The goal for joining ODS alloys is a joint with no local disruption of the distribution of the oxide dispersion, and no significant change in the size and orientation of the alloy microstructure. Not surprisingly, the fusion welding processes typically employed with wrought alloys produce the least satisfactory results with ODS alloys, but some versions, such as fusion spot welding, and the laser and electron-beam welding technologies, have demonstrated potential for producing sound joints. Welds made using solid-state spot welding reportedly have exhibited parent metal properties. Thus, it is possible to employ processes that result in significant disruption of the alloy microstructure, as long as the processing parameters are adjustment to minimize the extent of or influence of the changes in the alloy microstructure. Selection among these joining approaches largely depends on the particular application and component configuration, and an understanding of the relationships among processing, alloy microstructure, and final properties is key. Recent developments have resulted in friction welding evolving to be a prime method for joining ODS sheet products, and variants of brazing/diffusion bonding have shown excellent promise for use with tubes and pipes. The techniques that come closest to the goal defined above involve solid-state diffusion bonding and, in particular, it has been found that secondary recrystallization of joints made by pulsed plasma-assisted diffusion can produce the desired, continuous, large alloy grain structure through the joint. Such joints have exhibited creep rupture failure at >82% of the load needed to fail the monolithic parent alloy at 1000 C.

Ductility Enhancement of Molybdenum Phase by Nano-sizedd Oxide Dispersions

Energy Technology Data Exchange (ETDEWEB)

Bruce Kang

2008-07-31

The present research is focused on ductility enhancement of molybdenum (Mo) alloys by adding nano-sized oxide particles to the alloy system. The research approach includes: (1) determination of microscopic mechanisms responsible for the macroscopic ductility enhancement effects through atomistic modeling of the metal-ceramic interface; (2) subsequent computer simulation-aided optimization of composition and nanoparticle size of the dispersion for improved performance; (3) synthesis and characterization of nanoparticle dispersion following the guidance from atomistic computational modeling analyses (e.g., by processing a small sample of Mo alloy for evaluation); and (4) experimental testing of the mechanical properties to determine optimal ductility enhancement.Through atomistic modeling and electronic structure analysis using full-potential linearized muffin-tin orbital (FP-LMTO) techniques, research to date has been performed on a number of selected chromium (Cr) systems containing nitrogen (N) and/or magnesium oxide (MgO) impurities. The emphasis has been on determining the properties of the valence electrons and the characteristics of the chemical bonds they formed. It was found that the brittle/ductile behavior of this transitional metal system is controlled by the relative population of valence charges: bonds formed by s valence electrons yield metallic, ductile behavior, whereas bonds formed by d valence electrons lead to covalent, brittle behavior. The presence of valence bands from impurities also affects the metal bonding, thereby explaining the detrimental and beneficial effects induced by the inclusion of N impurities and MgO dispersions. These understandings are useful for optimizing ductility enhancement effects on the dispersion materials.

Oxide nanoparticles in an Al-alloyed oxide dispersion strengthened steel: crystallographic structure and interface with ferrite matrix

Science.gov (United States)

Zhang, Zhenbo; Pantleon, Wolfgang

2017-07-01

Oxide nanoparticles are quintessential for ensuring the extraordinary properties of oxide dispersion strengthened (ODS) steels. In this study, the crystallographic structure of oxide nanoparticles, and their interface with the ferritic steel matrix in an Al-alloyed ODS steel, i.e. PM2000, were systematically investigated by high-resolution transmission electron microscopy. The majority of oxide nanoparticles were identified to be orthorhombic YAlO3. During hot consolidation and extrusion, they develop a coherent interface and a near cuboid-on-cube orientation relationship with the ferrite matrix in the material. After annealing at 1200 °C for 1 h, however, the orientation relationship between the oxide nanoparticles and the matrix becomes arbitrary, and their interface mostly incoherent. Annealing at 1300 °C leads to considerable coarsening of oxide nanoparticles, and a new orientation relationship of pseudo-cube-on-cube between oxide nanoparticles and ferrite matrix develops. The reason for the developing interfaces and orientation relationships between oxide nanoparticles and ferrite matrix under different conditions is discussed.

Final Technical Report - High-Performance, Oxide-Dispersion-Strengthened Tubes for Production of Ethylene adn Other Industrial Chemicals

Energy Technology Data Exchange (ETDEWEB)

McKimpson, Marvin G.

2006-04-06

This project was undertaken by Michigan Technological University and Special Metals Corporation to develop creep-resistant, coking-resistant oxide-dispersion-strengthened (ODS) tubes for use in industrial-scale ethylene pyrolysis and steam methane reforming operations. Ethylene pyrolysis tubes are exposed to some of the most severe service conditions for metallic materials found anywhere in the chemical process industries, including elevated temperatures, oxidizing atmospheres and high carbon potentials. During service, hard deposits of carbon (coke) build up on the inner wall of the tube, reducing heat transfer and restricting the flow of the hydrocarbon feedstocks. About every 20 to 60 days, the reactor must be taken off-line and decoked by burning out the accumulated carbon. This decoking costs on the order of $9 million per year per ethylene plant, accelerates tube degradation, and requires that tubes be replaced about every 5 years. The technology developed under this program seeks to reduce the energy and economic cost of coking by creating novel bimetallic tubes offering a combination of improved coking resistance, creep resistance and fabricability not available in current single-alloy tubes. The inner core of this tube consists of Incoloy(R) MA956, a commercial ferritic Fe-Cr-Al alloy offering a 50% reduction in coke buildup combined with improved carburization resistance. The outer sheath consists of a new material - oxide dispersion strengthened (ODS) Alloy 803(R) developed under the program. This new alloy retains the good fireside environmental resistance of Alloy 803, a commercial wrought alloy currently used for ethylene production, and provides an austenitic casing to alleviate the inherently-limited fabricability of the ferritic Incoloy(R) MA956 core. To provide mechanical compatibility between the two alloys and maximize creep resistance of the bimetallic tube, both the inner Incoloy(R) MA956 and the outer ODS Alloy 803 are oxide dispersion

Mechanical properties of Mo-Si-B alloys fabricated by using core-shell powder with dispersion of yttria nanoparticles

Science.gov (United States)

Byun, Jong Min; Bang, Su-Ryong; Choi, Won June; Kim, Min Sang; Noh, Goo Won; Kim, Young Do

2017-01-01

In recent years, refractory materials with excellent high-temperature properties have been in the spotlight as a next generation's high-temperature materials. Among these, Mo-Si-B alloys composed of two intermetallic compound phases (Mo5SiB2 and Mo3Si) and a ductile α-Mo phase have shown an outstanding thermal properties. However, due to the brittleness of the intermetallic compound phases, Mo-Si-B alloys were restricted to apply for the structural materials. So, to enhance the mechanical properties of Mo-Si-B alloys, many efforts to add rare-earth oxide particles in the Mo-Si-B alloy were performed to induce the improvement of strength and fracture toughness. In this study, to investigate the effect of adding nano-sized Y2O3 particles in Mo-Si-B alloy, a core-shell powder consisting of intermetallic compound phases as the core and nano-sized α-Mo and Y2O3 particles surrounding the core was fabricated. Then pressureless sintering was carried out at 1400 °C for 3 h, and the mechanical properties of sintered bodies with different amounts of Y2O3 particles were evaluated by Vickers hardness and 3-point bending test. Vickers hardness was improved by dispersed Y2O3 particles in the Mo-Si-B alloy. Especially, Mo-3Si-1B-1.5Y2O3 alloy had the highest value, 589 Hv. The fracture toughness was measured using Mo-3Si-1B-1.5Y2O3 alloy and the value indicated as 13.5 MPa·√m.

Fatigue properties of MA 6000E, a gamma-prime strengthened ODS alloy. [Oxide Dispersion Strengthened Ni-base alloy for gas turbine blade applications

Science.gov (United States)

Kim, Y. G.; Merrick, H. F.

1980-01-01

MA 6000E is a corrosion resistant, gamma-prime strengthened ODS alloy under development for advanced turbine blade applications. The high temperature, 1093 C, rupture strength is superior to conventional nickel-base alloys. This paper addresses the fatigue behavior of the alloy. Excellent properties are exhibited in low and high cycle fatigue and also thermal fatigue. This is attributed to a unique combination of microstructural features, i.e., a fine distribution of dispersed oxides and other nonmetallics, and the highly elongated grain structure which advantageously modify the deformation characteristics and crack initiation and propagation modes from that characteristic of conventional gamma-prime hardened superalloys.

Microstructure refinement and strengthening mechanisms of a 9Cr oxide dispersion strengthened steel by zirconium addition

International Nuclear Information System (INIS)

Xu, Hai Jian; Lu, Zheng; Wang, Dong Mei; Liu, Chunming

2017-01-01

To study the effects of zirconium (Zr) addition on the microstructure, hardness and the tensile properties of oxide dispersion strengthened (ODS) ferritic-martensitic steels, two kinds of 9Cr-ODS ferritic-martensitic steels with nominal compositions (wt.%) of Fe-9Cr-2W-0.3Y_2O-3 and Fe-9Cr-2W-0.3Zr-0.3Y_2O_3 were fabricated by the mechanical alloying (MA) of premixed powders and then consolidated by hot isostatic pressing (HIP) techniques. The experimental results showed that the average grain size decreases with Zr addition. The trigonal δ-phase Y_4Zr_3O_1_2 oxides and body-centered cubic Y_2O_3 oxides are formed in the 9Cr-Zr-ODS steel and 9Cr non-Zr ODS steel, respectively, and the average size of Y_4Zr_3O_1_2 particles is much smaller than that of Y_2O_3. The dispersion morphology of the oxide particles in 9Cr-Zr-ODS steel is significantly improved and the number density is 1.1 x 10"2"3/m"3 with Zr addition. The 9Cr-Zr-ODS steel shows much higher tensile ductility, ultimate tensile strength and Vickers hardness at the same time

Microstructures and mechanical properties of 9Cr oxide dispersion strengthened steel produced by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Xie, Rui [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); School of Metallurgy, Northeastern University, Shenyang 110819 (China); Lu, Zheng, E-mail: luz@atm.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Lu, Chenyang; Li, Zhengyuan [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Ding, Xueyong [School of Metallurgy, Northeastern University, Shenyang 110819 (China); Liu, Chunming [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China)

2017-02-15

Highlights: • A 9Cr-ODS steel was produced by mechanical alloying and spark plasma sintering. • Bimodal grain size distribution was observed. • Formation mechanism of bimodal grain size distribution was discussed. • The size and number density of nanoscale particles were obtained by SAXS and HRTEM. • The contribution of nano-sized particles to yield strength is dominating. - Abstract: 9Cr oxide dispersion strengthened (ODS) steel was fabricated by mechanical alloying (MA) and spark plasma sintering (SPS). The nano-sized particles, grain size distribution and mechanical properties of 9Cr-ODS steel sintered at 950 °C were studied by synchrotron radiation small angle X-ray scattering (SAXS), high-resolution transmission electron microscopy (HRTEM), electron backscatter diffraction (EBSD) and tensile experiment. The results showed that bimodal grain size distribution in the matrix is observed, which is attributed to the heterogeneous recrystallization process during the SPS. High-density nano-sized Y{sub 2}Ti{sub 2}O{sub 7} and some large oxides of Cr{sub 2}Mn(Ti)O{sub 4} are formed in 9Cr-ODS steel. The number density and average size of Y{sub 2}Ti{sub 2}O{sub 7} obtained from SAXS are 4.72 × 10{sup 22}/m{sup 3} and 4.4 nm, respectively. The yield strengths of 9Cr-ODS steel fabricated by SPS are compared with the typical 9Cr-ODS steel produced by HIP.

Oxide dispersion strengthened ferritic alloys. 14/20% chromium: effects of processing on deformation texture, recrystallization and tensile properties

International Nuclear Information System (INIS)

Regle, H.

1994-01-01

The ferritic oxide dispersion strengthened alloys are promising candidates for high temperature application materials, in particular for long life core components of advanced nuclear reactors. The aim of this work is to control the microstructure, in order to optimise the mechanical properties. The two ferritic alloys examined here, MA956 and MA957, are obtained by Mechanical Alloying techniques. They are characterised by quite anisotropic microstructure and mechanical properties. We have investigated the influence of hot and cold working processes (hot extrusion, swaging and cold-drawing) and recrystallization heat treatments on deformation textures, microstructures and tensile properties. The aim was to control the size of the grains and their anisotropic shape, using recrystallization heat treatments. After consolidation and hot extrusion, as-received materials present a extremely fine microstructure with elongated grains and a very strong (110) deformation texture with single-crystal character. At that stage of processing, recrystallization temperature are very high (1450 degrees C for MA957 alloy and 1350 degrees C for MA956 alloy) and materials develop millimetric recrystallized grains. Additional hot extrusion induce a fibre texture. Cold-drawing maintains a fibre texture, but the intensity decreases with increasing cold-work level. For both materials, the decrease of texture intensities correspond to a decrease of the recrystallization temperatures (from 1350 degrees C for a low cold-work level to 750 degrees C for 60 % cold-deformation, case of MA956 alloy) and a refinement of the grain size (from a millimetric size to less than an hundred of micrometer). Swaging develop a cyclic component where the intensity increases with increasing deformation in this case, the recrystallization temperature remains always very high and the millimetric grain size is slightly modified, even though cold-work level increases. Technologically, cold-drawing is the only way

The response of dispersion-strengthened copper alloys to high fluence neutron irradiation at 415 degrees C

International Nuclear Information System (INIS)

Edwards, D.J.; Newkirk, J.W.; Garner, F.A.; Hamilton, M.L.; Nadkarni, A.; Samal, P.

1993-01-01

Various oxide-dispersion-strengthened copper alloys have been irradiated to 150 dpa at 415 degrees C in the Fast Flux Test Facility (FFTF). The Al 2 O 3 -strengthened GlidCop TM alloys, followed closely by a HfO 2 -strengthened alloy, displayed the best swelling resistance, electrical conductivity, and tensile properties. The conductivity of the HfO 2 -strengthened alloy reached a plateau at the higher levels of irradiation, instead of exhibiting the steady decrease in conductivity observed in the other alloys. A high initial oxygen content results in significantly higher swelling for a series of castable oxide-dispersion-strengthened alloys, while a Cr 2 O 3 -strengthened alloy showed poor resistance to radiation

Microstructure and mechanical behavior of ODS and non-ODS Fe–14Cr model alloys produced by spark plasma sintering

International Nuclear Information System (INIS)

Auger, M.A.; Castro, V. de; Leguey, T.; Muñoz, A.; Pareja, R.

2013-01-01

In this work the spark plasma sintering (SPS) technique has been explored as an alternative consolidation route for producing ultra-fine grained Fe–14Cr model alloys containing a dispersion of oxide nanoparticles. Elemental powders of Fe and Cr, and nanosized Y 2 O 3 powder have been mechanically alloyed in a planetary ball mill and rapidly sintered in a spark plasma furnace. Two alloys, with nominal compositions Fe–14%Cr and Fe–14%Cr–0.3%Y 2 O 3 (wt.%), have been fabricated and their microstructure and mechanical properties investigated. The results have been compared with those obtained for other powder metallurgy processed alloys of the same composition but consolidated by hot isostatic pressing. The SPS technique under the present conditions has produced Fe–14Cr materials that apparently exhibit different microstructures yielding inferior mechanical properties than the counterpart material consolidated by hot isostatic pressing. Although the presence of a dispersion of Y-rich particles is evident, the oxide dispersion strengthened (ODS) Fe–14Cr alloy consolidated by SPS exhibits poor tensile properties. The extensive decoration of the powder particle surfaces with Cr-rich precipitates and the residual porosity appear to be responsible for the impaired properties of this ODS alloy consolidated by SPS

Microstructure and mechanical behavior of ODS and non-ODS Fe–14Cr model alloys produced by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A.; Castro, V. de [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Leguey, T., E-mail: leguey@fis.uc3m.es [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Muñoz, A.; Pareja, R. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain)

2013-05-15

In this work the spark plasma sintering (SPS) technique has been explored as an alternative consolidation route for producing ultra-fine grained Fe–14Cr model alloys containing a dispersion of oxide nanoparticles. Elemental powders of Fe and Cr, and nanosized Y{sub 2}O{sub 3} powder have been mechanically alloyed in a planetary ball mill and rapidly sintered in a spark plasma furnace. Two alloys, with nominal compositions Fe–14%Cr and Fe–14%Cr–0.3%Y{sub 2}O{sub 3} (wt.%), have been fabricated and their microstructure and mechanical properties investigated. The results have been compared with those obtained for other powder metallurgy processed alloys of the same composition but consolidated by hot isostatic pressing. The SPS technique under the present conditions has produced Fe–14Cr materials that apparently exhibit different microstructures yielding inferior mechanical properties than the counterpart material consolidated by hot isostatic pressing. Although the presence of a dispersion of Y-rich particles is evident, the oxide dispersion strengthened (ODS) Fe–14Cr alloy consolidated by SPS exhibits poor tensile properties. The extensive decoration of the powder particle surfaces with Cr-rich precipitates and the residual porosity appear to be responsible for the impaired properties of this ODS alloy consolidated by SPS.

About oxide dispersion particles chemical compatibility with areas coherent dissipation/sub-grains of bcc-alloys in Fe - (Cr, V, Mo, W systems

Directory of Open Access Journals (Sweden)

Udovsky A.

2016-01-01

Full Text Available A concept of partial magnetic moments (PMM of the iron atoms located in the first ч four coordination spheres (1÷4 CS for bcc lattice have been introduced based on analysis of results obtained by quantum-mechanical calculations (QMC for volume dependence of the average magnetic moment ferromagnetic (FM Fe. The values of these moments have been calculated for pure bcc Fe and bcc - Fe-Cr alloys. This concept has been used to formulate a three sub-lattice model for binary FM alloys of the Fe-M systems (M is an alloying paramagnetic element. Physical reason for sign change dependence of the short-range order and mixing enthalpy obtained by QMCs for Fe-(Cr, V bcc phases has been found. Using this model it has been predicted that static displacements of Fe - atoms in alloy matrix increase with increasing the of CS number and result in reducing of the area of coherent dissipation (ACD size with growth of the dimension factor (DF in the Fe-(Cr, V, Mo, W systems in agreement with the X-ray experiments. It has been shown theoretically that anisotropy of spin- density in bcc lattice Fe and DF in binary Fe - (Cr, V, Mo, W systems is main factor for origins of segregations on small angle boundaries of ACD and sub-grains boundaries To prevent the coagulation of both ACD and sub-grains, and to increase the strength of alloys, it is advisable to add oxide dispersion particles into ferrite steel taking into account their chemical compatibility and coherent interfacing with the crystalline lattice of a ferrite matrix. Application of phase diagrams for binary and ternary the Fe-(Y, Zr-O systems to verify chemical compatibility of oxide dispersion particles with ferrite matrix have been discussed

Isothermal and cyclic oxidation resistance of pack siliconized Mo–Si–B alloy

Energy Technology Data Exchange (ETDEWEB)

Majumdar, Sanjib, E-mail: sanjib@barc.gov.in

2017-08-31

Highlights: • Pack-siliconizing of Mo–Si–B alloy improves its oxidation resistance at 750, 900 and 1400 °C. • A marginal weight change of the coated alloy is detected in isothermal and cyclic oxidation tests. • Kinetics of growth of protective SiO{sub 2} scale is much faster at 1400 °C. • Self-healing SiO{sub 2} is developed at the cracks formed in MoSi{sub 2} layer during cyclic oxidation tests. - Abstract: Oxidation behaviour of MoSi{sub 2} coated Mo–9Si–8B–0.75Y (at.%) alloy has been investigated at three critical temperatures including 750, 900 and 1400 °C in static air. Thermogravimetric analysis (TGA) data indicates a remarkable improvement in the oxidation resistance of the silicide coated alloy in both isothermal and cyclic oxidation tests. The cross-sectional scanning electron microscopy and energy dispersive spectroscopic analysis reveal the occurrence of internal oxidation particularly at the crack fronts formed in the outer MoSi{sub 2} layer during thermal cycling. The dominant oxidation mechanisms at 750–900 °C and 1400 °C are identified. Development of MoB inner layer further improves the oxidation resistance of the silicide coated alloy.

Ductility Enhancement of Molybdenum Phase by Nano-sized Oxide Dispersions

Energy Technology Data Exchange (ETDEWEB)

Kang, Bruce

2008-07-18

The objective of this research is to understand and to remedy the impurity effects for room-temperature ductility enhancement of molybdenum (Mo) based alloys by the inclusion of nano-sized metal oxide dispersions. This research combines theoretical, computational, and experimental efforts. The results will help to formulate systematic strategies in searching for better composed Mo-based alloys with optimal mechanical properties. For this project, majority of the research effort was directed to atomistic modeling to identify the mechanisms responsible for the oxygen embrittling and ductility enhancement based on fundamental electronic structure analysis. Through first principles molecular dynamics simulations, it was found that the embrittling impurity species were attracted to the metal oxide interface, consistent with previous experiments. Further investigation on the electronic structures reveals that the presence of embrittling species degrades the quality of the metallic chemical bonds in the hosting matrix in a number of ways, the latter providing the source of ductility. For example, the spatial flexibility of the bonds is reduced, and localization of the impurity states occurs to pin the dislocation flow. Rice’s criterion has been invoked to explain the connections of electronic structure and mechanical properties. It was also found that when impurity species become attracted to the metal oxide interface, some of the detrimental effects are alleviated, thus explaining the observed ductility enhancement effects. These understandings help to develop predictive capabilities to facilitate the design and optimization of Mo and other high temperature alloys (e.g. ODS alloys) for fossil energy materials applications. Based on the theoretical and computational studies, the experimental work includes the preparation of Mo powders mixed with candidate nano-sized metal oxides, which were then vacuum hot-pressed to make the Mo alloys. Several powder mixing methods

Oxidation mechanism of Fe–16Cr alloy as SOFC interconnect in dry/wet air

International Nuclear Information System (INIS)

Chen, Zhi-Yuan; Wang, Li-Jun; Li, Fu-Shen; Chou, Kuo-Chih

2013-01-01

Highlights: •A special thermodynamic description corresponding to the kinetics was applied. •We reported the relationships of degradation time with temperature and moisture. •”Turning time” in the Fe–16Cr alloy oxidation kinetic model was given. •The oxidation mechanism of Fe–16Cr alloy in the wet air was discussed. -- Abstract: Experimental study on the oxidation corrosions of Fe–16Cr alloy was carried out at 800–1100 °C under dry/wet air conditions. Faster oxidation rate was observed at higher temperature and water vapor content. The degradation time t d between two stages in oxidation process showed an exponential relationship with elevating corrosion temperature in dry air, and a linear relationship with the water content in the case of water vapor introduced to the system. The mechanism of oxidation corrosions of Fe–16Cr alloy was suggested by the Real Physical Picture (RPP) model. It was found that the break-away oxidation in stage II was controlled by diffusion at initial both in dry and wet air, then became linear with the exposure time, which implied that the oxidation rate was then controlled by chemical reaction of the interface between the metal and the oxidized scale. Moreover, the effect of water in the oxidation process is not only to supply more oxygen into system, but also to modify the structures of oxide scale due to the existence of hydrogen atom, which results in the accelerated corrosions

Microstructure refinement and strengthening mechanisms of a 9Cr oxide dispersion strengthened steel by zirconium addition

Energy Technology Data Exchange (ETDEWEB)

Xu, Hai Jian; Lu, Zheng; Wang, Dong Mei; Liu, Chunming [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang (China)

2017-02-15

To study the effects of zirconium (Zr) addition on the microstructure, hardness and the tensile properties of oxide dispersion strengthened (ODS) ferritic-martensitic steels, two kinds of 9Cr-ODS ferritic-martensitic steels with nominal compositions (wt.%) of Fe-9Cr-2W-0.3Y{sub 2}O-3 and Fe-9Cr-2W-0.3Zr-0.3Y{sub 2}O{sub 3} were fabricated by the mechanical alloying (MA) of premixed powders and then consolidated by hot isostatic pressing (HIP) techniques. The experimental results showed that the average grain size decreases with Zr addition. The trigonal δ-phase Y{sub 4}Zr{sub 3}O{sub 12} oxides and body-centered cubic Y{sub 2}O{sub 3} oxides are formed in the 9Cr-Zr-ODS steel and 9Cr non-Zr ODS steel, respectively, and the average size of Y{sub 4}Zr{sub 3}O{sub 12} particles is much smaller than that of Y{sub 2}O{sub 3}. The dispersion morphology of the oxide particles in 9Cr-Zr-ODS steel is significantly improved and the number density is 1.1 x 10{sup 23}/m{sup 3} with Zr addition. The 9Cr-Zr-ODS steel shows much higher tensile ductility, ultimate tensile strength and Vickers hardness at the same time.

Solid solution in Al-4.5 wt% Cu produced by mechanical alloying

International Nuclear Information System (INIS)

Fogagnolo, J.B.; Amador, D.; Ruiz-Navas, E.M.; Torralba, J.M.

2006-01-01

Mechanical alloying has been used to produce oxide dispersion strengthened alloys, intermetallic compounds, aluminium alloys and to obtain nanostructured and amorphous materials, as well as to extend the solid solution limit. In this work, Al and Cu elemental powders were subjected to high-energy milling to produce Al-4.5 wt% Cu powder alloy. The powders obtained were characterized by scanning electron microscopy, X-ray diffraction (XRD) and differential scanning calorimetry (DSC), aiming to explore if the copper is present in solid solution or as small particles after high-energy milling. Related to the formation of a supersaturated solid solution, the results of scanning electron microscopy and X-ray diffraction are non-conclusive: the copper could be dispersed with a very small size, undetectable to both techniques. The Al 2 Cu precipitation at temperatures between 160 and 230 deg. C, verified by DSC and XRD analyses, substantiated that mechanical alloying had produced a supersaturated solid solution of copper in aluminium. The crystallite size as a function of milling time and annealing temperature was also determined by X-ray techniques

Research of growth mechanism of ceramic coatings fabricated by micro-arc oxidation on magnesium alloys at high current mode

OpenAIRE

Wei-wei Chen; Ze-xin Wang; Lei Sun; Sheng Lu

2015-01-01

Micro-arc oxidation (MAO) coatings of ZK60 magnesium alloys were formed in a self-developed dual electrolyte composed of sodium silicate and phosphate at the high constant current of 1.8 A (15 A/dm2). The MAO process and growth mechanism were investigated by scanning electron microscopy (SEM) coupled with an energy dispersive spectrometer (EDS), confocal laser scanning microscopy and X-ray diffraction (XRD). The results indicate that the growth process of MAO coating mainly goes through “form...

Microstructure and mechanical properties of ultrafine-grained Fe-14Cr and ODS Fe-14Cr model alloys

International Nuclear Information System (INIS)

Auger, M.A.; Leguey, T.; Munoz, A.; Monge, M.A.; Castro, V. de; Fernandez, P.; Garces, G.; Pareja, R.

2011-01-01

Reduced activation ferritic Fe-14 wt%Cr and Fe-14 wt%Cr-0.3 wt%Y 2 O 3 alloys were produced by mechanical alloying and hot isostatic pressing followed by forging and heat treating. The alloy containing Y 2 O 3 developed a submicron-grained structure with homogeneous dispersion of oxide nanoparticles that enhanced the tensile properties in comparison to the Y 2 O 3 free alloy. Strengthening induced by the Y 2 O 3 dispersion appears to be effective up to 873 K, at least. A uniform distribution of Cr-rich precipitates, stable upon a heat treatment at 1123 K for 2 h, was also found in both alloys.

FORMATION REGULARITIES OF PHASE COMPOSITION, STRUCTURE AND PROPERTIES DURING MECHANICAL ALLOYING OF BINARY ALUMINUM COMPOSITES

Directory of Open Access Journals (Sweden)

F. G. Lovshenko

2015-01-01

Full Text Available The paper presents investigation results pertaining to  ascertainment of formation regularities of phase composition and structure during mechanical alloying of binary aluminium composites/substances. The invetigations have been executed while applying a wide range of methods, devices and equipment used in modern material science. The obtained data complement each other. It has been established that presence of oxide and hydro-oxide films on aluminium powder  and introduction of surface-active substance in the composite have significant effect on mechanically and thermally activated phase transformations and properties of semi-finished products.  Higher fatty acids have been used as a surface active substance.The mechanism of mechanically activated solid solution formation has been identified. Its essence is  a formation of  specific quasi-solutions at the initial stage of processing. Mechanical and chemical interaction between components during formation of other phases has taken place along with dissolution  in aluminium while processing powder composites. Granule basis is formed according to the dynamic recrystallization mechanism and possess submicrocrystal structural type with the granule dimension basis less than 100 nm and the grains are divided in block size of not more than 20 nm with oxide inclusions of 10–20 nm size.All the compounds  with the addition of  surface-active substances including aluminium powder without alloying elements obtained by processing in mechanic reactor are disperse hardened. In some cases disperse hardening is accompanied by dispersive and solid solution hardnening process. Complex hardening predetermines a high temperature of recrystallization in mechanically alloyed compounds,  its value exceeds 400 °C.

Experimental study and modelling of the high temperature mechanical behavior of oxide dispersion strengthened ferritic steels

International Nuclear Information System (INIS)

Steckmeyer, A.

2012-01-01

The strength of metals, and therefore their maximum operating temperature, can be improved by oxide dispersion strengthening (ODS). Numerous research studies are carried out at the French Atomic Energy Commission (CEA) in order to develop a cladding tube material for Gen IV nuclear power reactors. Oxide dispersion strengthened steels appear to be the most promising candidates for such application, which demands a minimum operating temperature of 650 C. The present dissertation intends to improve the understanding of the mechanical properties of ODS steels, in terms of creep lifetime and mechanical anisotropy. The methodology of this work includes mechanical tests between room temperature and 900 C as well as macroscopic and polycrystalline modelling. These tests are carried out on a Fe-14Cr1W0,26Ti + 0,3 Y 2 O 3 ODS ferritic steel processed at CEA by mechanical alloying and hot extrusion. The as-received material is a bar with a circular section. The mechanical tests reveal the high mechanical strength of this steel at high temperature. A strong influence of the strain rate on the ductility and the mechanical strength is also observed. A macroscopic mechanical model has been developed on the basis of some experimental statements such as the high kinematic contribution to the flow stress. This model has a strong ability to reproduce the mechanical behaviour of the studied material. Two different polycrystalline models have also been developed in order to reproduce the mechanical anisotropy of the material. They are based on its specific grain morphology and crystallographic texture. The discrepancy between the predictions of both models and experimental results reveal the necessity to formulate alternate assumptions on the deformation mechanisms of ODS ferritic steels. (author) [fr

Oxidation Behavior of TiAl-Based Alloy Modified by Double-Glow Plasma Surface Alloying with Cr-Mo

Science.gov (United States)

Wei, Xiangfei; Zhang, Pingze; Wang, Qiong; Wei, Dongbo; Chen, Xiaohu

2017-07-01

A Cr-Mo alloyed layer was prepared on a TiAl-based alloy using plasma surface alloying technique. The isothermal oxidation kinetics of the untreated and treated samples was examined at 850 °C. The microstructure and phase composition of the alloyed layer were analyzed by scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray powder diffraction (XRD). The morphology and constituent of the oxide scales were also analyzed. The results indicated that the oxidation resistance of TiAl was improved significantly after the alloying treatment. The oxide scale eventually became a mixture of Al2O3, Cr2O3 and TiO2. The oxide scale was dense and integrated throughout the oxidation process. The improvement was mainly owing to the enhancing of scale adhesion and the preferential oxidation of aluminum brought by the alloying effect for TiAl-based alloy.

TEM study of internal oxidation in an ODS-Eurofer alloy

International Nuclear Information System (INIS)

Klimenkov, M.; Lindau, R.; Moeslang, A.

2009-01-01

Analytical TEM investigations of samples from an oxide dispersion-strengthened Eurofer batch show the formation of new type of precipitates of Fe-Cr-V-O composition and a size of 40-250 nm. Structural HRTEM analysis reveals that the precipitates consist of (Mn,Fe)(Cr,V) 2 O 4 manganese chromium oxide of spinel structure. In some cases, the inclusions order along lines that can reach more than ten micrometers in length. Such lines of large particles might have a negative influence on the mechanical properties of the steel, as was observed. It is assumed that they form by internal oxidation during hot isostatic pressing due to the high oxygen content of the mechanically alloyed powder.

Effect of Mechanical Alloying Atmospheres and Oxygen Concentration on Mechanical Properties of ODS Ferritic Steels

International Nuclear Information System (INIS)

Noh, Sanghoon; Choi, Byoungkwon; Han, Changhee; Kim, Kibaik; Kang, Sukhoon; Chun, Youngbum; Kim, Taekyu

2013-01-01

Finely dispersed nano-oxide particles with a high number density in the homogeneous grain matrix are essential to achieve superior mechanical properties at high temperatures, and these unique microstructures can be obtained through the mechanical alloying (MA) and hot consolidation process. The microstructure and mechanical property of ODS steel significantly depends on its powder property and the purity after the MA process. These contents should be carefully controlled to improve the mechanical property at elevated temperature. In particular, appropriate the control of oxygen concentration improves the mechanical property of ODS steel at high temperature. An effective method is to control the mechanical alloying atmosphere by high purity inert gas. In the present study, the effects of mechanical alloying atmospheres and oxygen concentration on the mechanical property of ODS steel were investigated. ODS ferritic alloys were fabricated in various atmospheres, and the HIP process was used to investigate the effects of MA atmospheres and oxygen concentration on the microstructure and mechanical property. ODS ferritic alloys milled in an Ar-H 2 mixture, and He is effective to reduce the excess oxygen concentration. The YH 2 addition made an extremely reduced oxygen concentration by the internal oxygen reduction reaction and resulted in a homogeneous microstructure and superior creep strength

Electrode kinetics of ethanol oxidation on novel CuNi alloy supported catalysts synthesized from PTFE suspension

Science.gov (United States)

Sen Gupta, S.; Datta, J.

An understanding of the kinetics and mechanism of the electrochemical oxidation of ethanol is of considerable interest for the optimization of the direct ethanol fuel cell. In this paper, the electro-oxidation of ethanol in sodium hydroxide solution has been studied over 70:30 CuNi alloy supported binary platinum electrocatalysts. These comprised mixed deposits of Pt with Ru or Mo. The electrodepositions were carried out under galvanostatic condition from a dilute suspension of polytetrafluoroethylene (PTFE) containing the respective metal salts. Characterization of the catalyst layers by scanning electron microscope (SEM)-energy dispersive X-ray (EDX) indicated that this preparation technique yields well-dispersed catalyst particles on the CuNi alloy substrate. Cyclic voltammetry, polarization study and electrochemical impedance spectroscopy were used to investigate the kinetics and mechanism of ethanol electro-oxidation over a range of NaOH and ethanol concentrations. The relevant parameters such as Tafel slope, charge transfer resistance and the reaction orders in respect of OH - ions and ethanol were determined.

Microstructure and mechanical properties of ultrafine-grained Fe-14Cr and ODS Fe-14Cr model alloys

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A., E-mail: mauger@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Leguey, T., E-mail: leguey@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Munoz, A., E-mail: amunoz@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Monge, M.A., E-mail: mmonge@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Castro, V. de, E-mail: vanessa.decastro@materials.ox.ac.uk [Department of Materials, University of Oxford, OX1 3PH (United Kingdom); Fernandez, P., E-mail: pilar.fernandez@ciemat.es [National Fusion Laboratory-CIEMAT, Avda. Complutense 22, 28040 Madrid (Spain); Garces, G., E-mail: ggarces@cenim.csic.es [Departamento de Metalurgia Fisica, CENIM (CSIC), Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Pareja, R., E-mail: rpp@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain)

2011-10-01

Reduced activation ferritic Fe-14 wt%Cr and Fe-14 wt%Cr-0.3 wt%Y{sub 2}O{sub 3} alloys were produced by mechanical alloying and hot isostatic pressing followed by forging and heat treating. The alloy containing Y{sub 2}O{sub 3} developed a submicron-grained structure with homogeneous dispersion of oxide nanoparticles that enhanced the tensile properties in comparison to the Y{sub 2}O{sub 3} free alloy. Strengthening induced by the Y{sub 2}O{sub 3} dispersion appears to be effective up to 873 K, at least. A uniform distribution of Cr-rich precipitates, stable upon a heat treatment at 1123 K for 2 h, was also found in both alloys.

Phase Transformation Behavior of Oxide Particles Formed in Mechanically Alloyed Fe-5Y{sub 2}O{sub 3} Powder

Energy Technology Data Exchange (ETDEWEB)

Kim, Ga Eon; Choi, Jung-Sun; Noh, Sanghoon; Kang, Suk Hoon; Choi, Byoung Kwon; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Deajeon (Korea, Republic of); Kim, Young Do [Hanyang University, Seoul (Korea, Republic of)

2017-05-15

The phase transformation behavior of the oxides formed in mechanically alloyed Fe-5Y{sub 2}O{sub 3} powder is investigated. Non-stoichiometric Y-rich and Fe-rich oxides with sizes of less than 300 nm are observed in the mechanically alloyed powder. The diffusion and redistribution reactions of the elements in these oxides during heating of the powder above 800 ℃ were observed, and these reactions result in the formation of a Y{sub 3}Fe{sub 5}O{sub 12} phase after heating at 1050 ℃. Thus, it is considered that the Y{sub 2}O{sub 3} powder and some Fe powder are formed from the non-stoichiometric Y-rich and Fe-rich oxides after the mechanical alloying process, and a considerable energy accumulated during the mechanical alloying process leads to a phase transformation of the Y-rich and Fe-rich oxides to Y{sub α}Fe{sub β}O{sub γ}-type phase during heating.

Silicon effects on formation of EPO oxide coatings on aluminum alloys

International Nuclear Information System (INIS)

Wang, L.; Nie, X.

2006-01-01

Electrolytic plasma processes (EPP) can be used for cleaning, metal-coating, carburizing, nitriding, and oxidizing. Electrolytic plasma oxidizing (EPO) is an advanced technique to deposit thick and hard ceramic coatings on a number of aluminum alloys. However, the EPO treatment on Al-Si alloys with a high Si content has rarely been reported. In this research, an investigation was conducted to clarify the effects of silicon contents on the EPO coating formation, morphology, and composition. Cast hypereutectic 390 alloys (∼ 17% Si) and hypoeutectic 319 alloys (∼ 7% Si) were chosen as substrates. The coating morphology, composition, and microstructure of the EPO coatings on those substrates were investigated using scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) analysis and X-ray diffraction (XRD). A stylus roughness tester was used for surface roughness measurement. It was found that the EPO process had four stages where each stage was corresponding to various coating surface morphology, composition, and phase structures, characterised by different coating growth mechanisms

Enhanced mechanical properties and increased corrosion resistance of a biodegradable magnesium alloy by plasma electrolytic oxidation (PEO)

International Nuclear Information System (INIS)

White, Leon; Koo, Youngmi; Neralla, Sudheer; Sankar, Jagannathan; Yun, Yeoheung

2016-01-01

Highlights: • Plasma electrolytic oxidation (PEO) method was developed to control corrosion, porosity, and mechanical property. • Mechanical properties of PEO-coated AZ31 alloys were affected by the different electrolyte. • Mechanical properties and corrosion resistance of PEO-coated AZ31 alloys were compared with uncoated one. - Abstract: We report the enhanced mechanical properties of AZ31 magnesium alloys by plasma electrolytic oxidation (PEO) coating in NaOH, Na_2SiO_3, KF and NaH_2PO_4·2H_2O containing electrolytes. Mechanical properties including wear resistance, surface hardness and elastic modulus were increased for PEO-coated AZ31 Mg alloys (PEO-AZ31). DC polarization in Hank's solution indicating that the corrosion resistance significantly increased for PEO-coating in KF-contained electrolyte. Based on these results, the PEO coating method shows promising potential for use in biodegradable implant applications where tunable corrosion and mechanical properties are needed.

Enhanced mechanical properties and increased corrosion resistance of a biodegradable magnesium alloy by plasma electrolytic oxidation (PEO)

Energy Technology Data Exchange (ETDEWEB)

White, Leon; Koo, Youngmi [FIT BEST Laboratory, Engineering Research Center, Department of Chemical, Biological, and Bio Engineering, North Carolina A& T State University, Greensboro, NC 27411 (United States); Neralla, Sudheer [Jet-Hot LLC, Burlington, NC 27215 (United States); Sankar, Jagannathan [FIT BEST Laboratory, Engineering Research Center, Department of Chemical, Biological, and Bio Engineering, North Carolina A& T State University, Greensboro, NC 27411 (United States); Yun, Yeoheung, E-mail: yyun@ncat.edu [FIT BEST Laboratory, Engineering Research Center, Department of Chemical, Biological, and Bio Engineering, North Carolina A& T State University, Greensboro, NC 27411 (United States)

2016-06-15

Highlights: • Plasma electrolytic oxidation (PEO) method was developed to control corrosion, porosity, and mechanical property. • Mechanical properties of PEO-coated AZ31 alloys were affected by the different electrolyte. • Mechanical properties and corrosion resistance of PEO-coated AZ31 alloys were compared with uncoated one. - Abstract: We report the enhanced mechanical properties of AZ31 magnesium alloys by plasma electrolytic oxidation (PEO) coating in NaOH, Na{sub 2}SiO{sub 3}, KF and NaH{sub 2}PO{sub 4}·2H{sub 2}O containing electrolytes. Mechanical properties including wear resistance, surface hardness and elastic modulus were increased for PEO-coated AZ31 Mg alloys (PEO-AZ31). DC polarization in Hank's solution indicating that the corrosion resistance significantly increased for PEO-coating in KF-contained electrolyte. Based on these results, the PEO coating method shows promising potential for use in biodegradable implant applications where tunable corrosion and mechanical properties are needed.

Study of the oxidation of Fe-Cr alloys at high temperatures

International Nuclear Information System (INIS)

Carneiro, J.F.; Sabioni, A.C.S.

2010-01-01

The high temperature oxidation behavior of Fe-1.5%Cr, Fe-5.0%Cr, Fe-10%Cr and Fe- 15%Cr model alloys were investigated from 700 to 850 deg C, in air atmosphere. The oxidation treatments were performed in a thermobalance with a sensitivity of 1μg. The oxide films grown by oxidation of the alloys were characterized by scanning electronic microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The oxide films are Fe-Cr spinels with variable composition depending on the alloy composition. For all conditions studied, the oxidation kinetics of these alloys follow a parabolic law. The comparison of the oxidation rates of the four alloys, at 700 deg C, shows that the parabolic oxidation constants decrease from 1.96x10 -9 g 2 .cm -4 .s -1 , for the alloy Fe-1.5% Cr, to 1.18 x 10-14g 2 .cm -4 .s -1 for the alloy Fe-15% Cr. Comparative analysis of the oxidation behavior of the Fe-10%Cr and Fe-15%Cr alloys, between 700 and 850 deg C, shows that the oxidation rates of these alloys are comparable to 800 deg C, above this temperature the Fe-10%Cr alloy shows lower resistance to oxidation. (author)

Microstructural evolution and some mechanical properties of nanosized yttrium oxide dispersion strengthened 13Cr steel

International Nuclear Information System (INIS)

Nguyen, Van Tich; Doan, Dinh Phuong; Tran, Tran BaoTrung; Luong, Van Duong; Nguyen, Van An; Phan, Anh Tu

2010-01-01

Oxide dispersion strengthened (ODS) steels, manufactured by a mechanical alloying method, during the past few years, appear to be promising candidates for structural applications in nuclear power plants. The purpose of this work is to elaborate the manufacturing processes of ODS 13Cr steel with the addition of 1.0 wt% yttrium oxide through the powder metallurgy route using the high energy ball mill. Microstructural analysis by scanning electron microscopy (SEM), x-ray diffraction (XRD) and hardness testing have been used to optimize the technological parameters of milling, hot isostatic pressing and heat-treatment processes. The steel hardness increases with decreasing particle size of 13Cr ODS steel. The best hardness was obtained from more than 70 h of milling in the two tanks planetary ball mill or 30 h of milling in the one tank planetary ball mill and hot isostatic pressing at 1150 °C . The particle size of the steel is less than 100 nm, and the density and hardness are about 7.3 g cm −3 and 490 HB, respectively

Development of Oxide Dispersion Strengthened (ODS) Ferritic Steel Through Powder Forging

Science.gov (United States)

Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

2017-04-01

Oxide dispersion strengthened (ODS) ferritic steels are candidates for cladding tubes in fast breeder nuclear reactors. In this study, an 18%Cr ODS ferritic steel was prepared through powder forging route. Elemental powders with a nominal composition of Fe-18Cr-2 W-0.2Ti (composition in wt.%) with 0 and 0.35% yttria were prepared by mechanical alloying in a Simoloyer attritor under argon atmosphere. The alloyed powders were heated in a mild steel can to 1473 K under flowing hydrogen atmosphere. The can was then hot forged. Steps of sealing, degassing and evacuation are eliminated by using powder forging. Heating ODS powder in hydrogen atmosphere ensures good bonding between alloy powders. A dense ODS alloy with an attractive combination of strength and ductility was obtained after re-forging. On testing at 973 K, a loss in ductility was observed in yttria-containing alloy. The strength and ductility increased with increase in strain rate at 973 K. Reasons for this are discussed. The ODS alloy exhibited a recrystallized microstructure which is difficult to achieve by extrusion. No prior particle boundaries were observed after forging. The forged compacts exhibited isotropic mechanical properties. It is suggested that powder forging may offer several advantages over the traditional extrusion/HIP routes for fabrication of ODS alloys.

Nano-size metallic oxide particle synthesis in Fe-Cr alloys by ion implantation

Science.gov (United States)

Zheng, C.; Gentils, A.; Ribis, J.; Borodin, V. A.; Delauche, L.; Arnal, B.

2017-10-01

Oxide Dispersion Strengthened (ODS) steels reinforced with metal oxide nanoparticles are advanced structural materials for nuclear and thermonuclear reactors. The understanding of the mechanisms involved in the precipitation of nano-oxides can help in improving mechanical properties of ODS steels, with a strong impact for their commercialization. A perfect tool to study these mechanisms is ion implantation, where various precipitate synthesis parameters are under control. In the framework of this approach, high-purity Fe-10Cr alloy samples were consecutively implanted with Al and O ions at room temperature and demonstrated a number of unexpected features. For example, oxide particles of a few nm in diameter could be identified in the samples already after ion implantation at room temperature. This is very unusual for ion beam synthesis, which commonly requires post-implantation high-temperature annealing to launch precipitation. The observed particles were composed of aluminium and oxygen, but additionally contained one of the matrix elements (chromium). The crystal structure of aluminium oxide compound corresponds to non-equilibrium cubic γ-Al2O3 phase rather than to more common corundum. The obtained experimental results together with the existing literature data give insight into the physical mechanisms involved in the precipitation of nano-oxides in ODS alloys.

Synthesis Of NiCrAlC alloys by mechanical alloying

International Nuclear Information System (INIS)

Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M.

2010-01-01

The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni 3 Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

Oxidation mechanism studies of T-111 alloy by 238Pu dioxide

International Nuclear Information System (INIS)

Teaney, P.E.; Selle, J.E.

1975-01-01

A simple set of experiments was conducted in order to determine the actual mechanism by which oxygen is transported to a T-lll alloy liner in a heat source capsule. Two mechanisms are possible: (1) transport through the vapor phase; or (2) solid state diffusion across the fuel-liner interface. Two T-lll alloy capsules were fabricated containing six-watt plutonia pellets. The pellet in one capsule was wrapped several times with iridium wire to provide a stand-off to prevent contact between the fuel and liner. The pellet in the second capsule was placed in direct contact with the liner. After fabrication, the specimens were tested for 60 days at 900 0 C. Metallographic examination, microhardness measurements, and oxygen and nitrogen analyses of the cross sectioned specimen were utilized to determine the oxidation mechanism. Although the vapor phase mechanism contributed to the total oxygen uptake, solid state diffusion across the fuel-liner interface was the primary mechanism. 6 fig, 1 table

Formation of Lamellar Structured Oxide Dispersion Strengthening Layers in Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang-Il; Park, Jung-Hwan; Park, Dong-Jun; Kim, Hyun-Gil; Yang, Jae-Ho; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lim, Yoon-Soo [Hanbat National University, Daejeon (Korea, Republic of)

2016-10-15

Korea Atomic Energy Research Institute (KAERI) is one of the leading organizations for developing ATF claddings. One concept is to form an oxidation-resistant layer on Zr cladding surface. The other is to increase high-temperature mechanical strength of Zr tube. The oxide dispersion strengthened (ODS) zirconium was proposed to increase the strength of the Zr-based alloy up to high temperatures. According to our previous investigations, the tensile strength of Zircaloy-4 was increased by up to 20% with the formation of a thin dispersed oxide layer with a thickness less than 10% of that of the Zircaloy-4 substrate. However, the tensile elongation of the samples decreased drastically. The brittle fracture was a major concern in development of the ODS Zircaloy-4. In this study, a lamellar structure of ODS layer was formed to increase ductility of the ODS Zircaloy-4. The mechanical properties were varied depending on the structure of ODS layer. For example, the partial formation of ODS layer with the thickness of 10% to the substrate thickness induced the increase in tensile strength up to about 20% than fresh Zircaloy-4.

Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

Energy Technology Data Exchange (ETDEWEB)

Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest.

Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

International Nuclear Information System (INIS)

Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu

2014-01-01

Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest

Experimental study of the zirconium alloy oxidation under high pressure of steam and modelling of the mechanisms

International Nuclear Information System (INIS)

Dali, Yacoub

2007-01-01

The corrosion of the cladding materials used for the fuel rods is one of the limiting factor of their lifetime in light water reactors. In this field, the aim of the nuclear industry is today to increase the time and the number of cycles and to submit the claddings in zirconium alloys to higher corrosive conditions. In this way, new alloys devoted to replace the standard Zircaloy-4, for instance Nb containing alloys, have been recently developed and licensed and show better corrosion resistance. A better understanding of the corrosion mechanisms of the zirconium alloys is necessary to predict the corrosion behaviour of these materials. In this work, the oxidation rate of model alloys of two metallurgic families has been studied in steam in a pressure range between 100 milli-bars and 100 bars. The Zircaloy type alloys contain as alloying elements oxygen and/or tin and/or iron and chromium. For the Zr-Nb family, three niobium contents have been studied, respectively 0.2, 0.4 and 1 weight percent of niobium. Our objectives were to understand the variations of the reactivity between the low pressure and the high pressure range, in quantifying the dependency of the corrosion rate with the steam pressure and the alloying element concentrations. The segregation process of the niobium at the surface has also been studied on the Zr-Nb alloys. During this work, a magnetic suspension thermo-balance has been developed and used to follow in-situ the corrosion rate at high pressure of water vapour. The oxide layers have been characterized by many techniques, macro and micro-photo-electrochemistry, XRD, FEG-SEM, XPS, HR-TEM and SIMS. For the Zircaloy type alloys, we have confirmed the major role of the intermetallic precipitates Zr(Fe,Cr) 2 on the corrosion resistance. Unlike the standard Zircaloy-4, for which the oxidation rate does not depend on the pressure of the water vapour and is thus limited by the vacancy diffusion in the oxide layer, we have shown that the rate of the

Investigation of alloying effects in aluminum dispersion strengthened with Al2O3

International Nuclear Information System (INIS)

Copeland, G.L.

1975-10-01

Two types of alloying elements were investigated to determine if the room-temperature strength could be improved and if, through lowering the oxide content, the high-temperature ductility could be improved. Mg was investigated for its solid solution strengthening in one type alloy. The other type alloy involved further dispersion strengthening through adding Fe, Mo, Zr, Cr, V, and Ti which form highly stable intermetallic compounds with Al. Fabrication techniques were developed which produced uniform and reproducible rods for testing. Prealloyed powders were produced by atomizing the molten alloys and collecting the powders in water. This procedure produced uniform powders with a very fine distribution of the intermetallic compounds. Fabrication into rods then included ball-milling, vacuum hot pressing, vacuum heat treating, and hot extrusion. Mg additions improved strengths up to 200 0 C with little effect above that temperature. Room-temperature tensile strengths up to 77,000 psi were obtained which are comparable to the strengths obtained in conventional aluminum alloys. The additional dispersion strengthening of the intermetallic compounds is additive to that of the oxide from room temperature to 450 0 C. No significant improvements in ductility are obtained by reducing the oxide content since even at very low ball-milling times (i.e., low oxide contents) the uniform elongation at 450 0 C is typically 0.5 percent. Good combinations of strength and ductility at 450 0 C were obtained in some of the alloys containing intermetallic compounds with no ball-milling. Typical properties at this temperature were tensile strengths of 7,000 psi, uniform elongation of 3 percent, and total elongation of 35 percent. (21 tables, 33 fig, 43 references) (auth)

Oxidation behavior of austenitic iron-base ODS alloy in supercritical water

Energy Technology Data Exchange (ETDEWEB)

Behnamian, Y.; Dong, Z.; Zahiri, R.; Kohandehghan, A.; Mitlin, D., E-mail: behnamia@ualberta.ca, E-mail: zdong@ualberta.ca, E-mail: kohandeh@ualberta.ca, E-mail: rzahiris@ualberta.ca, E-mail: dave.mitlin@ualberta.ca [Univ. of Alberta, Edmondon, AB (Canada); Zhou, Z., E-mail: zhouzhj@mater.ustb.edu.cn [Univ. of Science and Tech. Beijing, Beijing (China); Chen, W.; Luo, J., E-mail: weixing.chen@ualberta.ca, E-mail: Jingli.luo@ualberta.ca [Univ. of Alberta, Edmonton, AB (Canada); Zheng, W., E-mail: wenyue@nrcan.gc.ca [Natural Resources Canada, Canmet MATERIALS, Hamilton, ON (Canada); Guzonas, D. [Atomic Energy of Canada Limited, Chalk River, ON (Canada)

2014-07-01

In this study, the effect of exposure time on the corrosion of the 304 stainless steel based oxide dispersion strengthened alloy, SS304ODS, in supercritical water was investigated at 650 {sup o}C with constant dissolved oxygen concentration. The results show that the oxidation of SS304ODS in supercritical water followed a parabolic law at 650 {sup o}C. Discontinuous oxide scale with two distinct layers has formed after 550 hours. The inner layer was chromium-rich while the outer layer was iron-rich (Magnetite). The oxide islands grow with increasing the exposure time. With increasing exposure time, the quantity of oxide islands increased in which major preferential growth along oxide-substrate interface was observed. The possible mechanism of SS304ODS oxidation in supercritical water was also discussed. (author)

Oxide characterization and hydrogen behaviors of Zr-based alloys

International Nuclear Information System (INIS)

Kim, Y. S.; Kim, D. J.; Kwon, S. H.; Lee, H. S.; Oh, S. J.; Yim, B. J.; Son, S. B.; Yun, S. P.

2006-03-01

The work scope and contents of the research are as follows : basic properties of zirconium alloys, hydrogen pick-up mechanism of zirconium alloy, effects of hydride on the corrosion behaviors of zirconium alloys, estimation on stress of oxide layer in the zirconium alloy, microstructure and characteristic of oxide in pre-hydrided zirconium alloys

Nanocavity formation and hardness increase by dual ion beam irradiation of oxide dispersion strengthened FeCrAl alloy

Energy Technology Data Exchange (ETDEWEB)

Koegler, R., E-mail: r.koegler@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Anwand, W. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Richter, A. [Department of Engineering, Technical University of Applied Sciences Wildau, Bahnhofstrasse 1, 15745 Wildau (Germany); Butterling, M.; Ou, Xin; Wagner, A. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Chen, C.-L. [Department of Materials Science and Engineering, I-Shou University, Kaohsiung 840, Taiwan (China)

2012-08-15

Open volume defects generated by ion implantation into oxide dispersion strengthened (ODS) alloy and the related hardness were investigated by positron annihilation spectroscopy and nanoindentation measurements, respectively. Synchronized dual beam implantation of Fe and He ions was performed at room temperature and at moderately enhanced temperature of 300 Degree-Sign C. For room temperature implantation a significant hardness increase after irradiation is observed which is more distinctive in heat treated than in as-received ODS alloy. There is also a difference between the simultaneous and sequential implantation mode as the hardening effect for the simultaneously implanted ODS alloy is stronger than for sequential implantation. The comparison of hardness profiles and of the corresponding open volume profiles shows a qualitative agreement between the open volume defects generated on the nanoscopic scale and the macroscopic hardness characteristics. Open volume defects are drastically reduced for performing the simultaneous dual beam irradiation at 300 Degree-Sign C which is a more realistic temperature under application aspects. Few remaining defects are clusters of 3-4 vacancies in connection with Y oxide nanoparticles. These defects completely disappear in a shallow layer at the surface. The results are in agreement with hardness measurements showing little hardness increase after irradiation at 300 Degree-Sign C. Suitable characteristics of ODS alloy for nuclear applications and the close correlation between He-related open volume defects and the hardness characteristics are verified.

Development of a high specific stiffness mechanically milled FeAl intermetallic alloy

Energy Technology Data Exchange (ETDEWEB)

Baccino, R; San Filippo, D; Martel, P; Moret, F

1996-12-31

Powder metallurgy techniques such as gas atomization and mechanical milling have been used to develop a FeAl alloy with enhanced ductility and strength at both low and high temperature. The improvement method combines ductility increase by grain boundary strengthening, grain size reduction and oxide dispersion strengthening. The material has been characterized and tested in the form of extruded bars. Microstructure, order and texture of as-extruded and heat treated samples have been studied by TEM, X-ray diffraction and Moessbauer spectroscopy. Physical and mechanical properties of the material are compared to some conventional engineering alloys in order to discuss the conceivable applications in aeronautical and automotive industries. (authors). 22 refs., 4 figs., 2 tabs.

Effect of alloying element on mechanical and oxidation properties of Ni-Cr-Mo-Co alloys at 950 °C

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong-Jin, E-mail: djink@kaeri.re.kr; Jung, Su Jin; Mun, Byung Hak; Kim, Sung Woo; Lim, Yun Soo; Kim, Woo Gon; Hwang, Seong Sik; Kim, Hong Pyo

2016-12-01

Graphical abstract: Mo rich carbide was developed leading to significant increase of elongation to rupture and creep rupture time of Ni-Cr-Co-Mo alloy at 950 °C. Al addition improved corrosion resistance caused by enhancement of oxide/matrix interface stability. Abstract: The very-high-temperature reactor (VHTR) is a promising Generation-IV reactor design given its clear advantage regarding the production of massive amounts of hydrogen and in generating highly efficient electricity despite the fact that a material challenge remains at a high temperature of around 950 °C, where hydrogen production is possible under high pressure. In particular, among the many components composing a VHTR, the temperature of the intermediate heat exchanger (IHX) is expected to be the highest, with a coolant environment of up to 950 °C. Therefore, this work focuses on the mechanical and oxidation properties at 950 °C as a function of the alloying elements of Cr, Co, Mo, Al, and Ti constituting nickel-based alloys fabricated in a laboratory. The tensile, creep, and oxidation properties of the alloying elements were analyzed with SEM, TEM-EDS, and by assessing the weight change.

The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

Science.gov (United States)

Gilman, P. S.

1984-01-01

Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

The influence of deformation, annealing and recrystallisation on oxide nanofeatures in oxide dispersion strengthened steel

Energy Technology Data Exchange (ETDEWEB)

Dawson, Karl, E-mail: k.dawson@liverpool.ac.uk; Tatlock, Gordon J.

2017-04-01

This work demonstrates that Y-Ti oxide nanofeatures, observed in as-extruded oxide dispersion strengthened steel, are structurally modified by cold forging. A 950 °C heat treatment promoted restructuring of the deformed particles and partial recrystallisation of the cold forged alloy. Transmission electron microscopy revealed that cuboid shaped nanofeatures were deformed during forging, which resulted in high number densities of lens shaped yttrium-titanium oxide particles. Annealing the forged alloy promoted partial recrystallisation of the ferritic matrix. Particle morphology reverted from lens shaped, as witnessed in the deformed material, to cuboid shaped oxide nanofeatures, identical to those observed in as-extruded material. Precipitation distributions evaluated in both recrystallised and recovering grains were indistinguishable from those first measured in the as-extruded alloy. TEM images revealed a widespread orientation relationship between the oxide precipitates and the recrystallised grains; registration with the ferrite lattice was omnipresent in both recovering and recrystallised grains.

Preparation of Dispersion-Hardened Copper by Internal Oxidation

DEFF Research Database (Denmark)

Brøndsted, Povl; Sørensen, Ole Toft

1978-01-01

Internal oxidation experiments in CO2/CO atmospheres on Cu-Al alloys for preparation of dispersion-hardened Cu are described. The oxygen pressures of the atmospheres used in the experiments were controlled with a solid electrolyte oxygen cell based on ZrO2 (CaO). The particle size distributions o...

Effect of mechanical alloying atmosphere on the microstructure and Charpy impact properties of an ODS ferritic steel

International Nuclear Information System (INIS)

Oksiuta, Z.; Baluc, N.

2009-01-01

Two types of oxide dispersion strengthened (ODS) ferritic steels, with the composition of Fe-14Cr-2W-0.3Ti-0.3Y 2 O 3 (in weight percent), have been produced by mechanically alloying elemental powders of Fe, Cr, W, and Ti with Y 2 O 3 particles either in argon atmosphere or in hydrogen atmosphere, degassing at various temperatures, and compacting the mechanically alloyed powders by hot isostatic pressing. It was found in particular that mechanical alloying in hydrogen yields a significant reduction in oxygen content in the materials, a lower dislocation density, and a strong improvement in the fast fracture properties of the ODS ferritic steels, as measured by Charpy impact tests.

Effect of mechanical alloying on FeCrC reinforced Ni alloys

Energy Technology Data Exchange (ETDEWEB)

Yilmaz, S. Osman [Univ. of Namik Kemal, Tekirdag (Turkey); Teker, Tanju [Adiyaman Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Demir, Fatih [Batman Univ. (Turkey)

2016-05-01

Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing and rewelding of powder particles in a high-energy ball mill. In the present study, the intermetallic matrix composites (IMCs) of Ni-Al reinforced by M{sub 7}C{sub 3} were produced by powder metallurgical routes via solid state reaction of Ni, Al and M{sub 7}C{sub 3} particulates by mechanical alloying processes. Ni, Al and M{sub 7}C{sub 3} powders having 100 μm were mixed, mechanical alloyed and the compacts were combusted in a furnace. The mechanically alloyed (MAed) powders were investigated by X-ray diffraction (XRD), microhardness measurement, optic microscopy (OM), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The presence of the carbides depressed the formation of unwanted NiAl intermetallic phases. The mechanical alloyed M{sub 7}C{sub 3} particles were unstable and decomposed partially within the matrix during alloying and sintering, and the morphology of the composites changed with the dissolution ratio of M{sub 7}C{sub 3} and sintering temperature.

Grain refinement in a AlZnMgCuTi alloy by intensive melt shearing: A multi-step nucleation mechanism

Science.gov (United States)

Li, H. T.; Xia, M.; Jarry, Ph.; Scamans, G. M.; Fan, Z.

2011-01-01

Direct chill (DC) cast ingots of wrought Al alloys conventionally require the deliberate addition of a grain refiner to provide a uniform as-cast microstructure for the optimisation of both mechanical properties and processability. Grain refiner additions have been in widespread industrial use for more than half a century. Intensive melt shearing can provide grain refinement without the need for a specific grain refiner addition for both magnesium and aluminium based alloys. In this paper we present experimental evidence of the grain refinement in an experimental wrought aluminium alloy achieved by intensive melt shearing in the liquid state prior to solidification. The mechanisms for high shear induced grain refinement are correlated with the evolution of oxides in alloys. The oxides present in liquid aluminium alloys, normally as oxide films and clusters, can be effectively dispersed by intensive shearing and then provide effective sites for the heterogeneous nucleation of Al 3Ti phase. As a result, Al 3Ti particles with a narrower size distribution and hence improved efficiency as active nucleation sites of α-aluminium grains are responsible for the achieved significant grain refinement. This is termed a multi-step nucleation mechanism.

Research of growth mechanism of ceramic coatings fabricated by micro-arc oxidation on magnesium alloys at high current mode

Directory of Open Access Journals (Sweden)

Wei-wei Chen

2015-09-01

Full Text Available Micro-arc oxidation (MAO coatings of ZK60 magnesium alloys were formed in a self-developed dual electrolyte composed of sodium silicate and phosphate at the high constant current of 1.8 A (15 A/dm2. The MAO process and growth mechanism were investigated by scanning electron microscopy (SEM coupled with an energy dispersive spectrometer (EDS, confocal laser scanning microscopy and X-ray diffraction (XRD. The results indicate that the growth process of MAO coating mainly goes through “forming → puncturing → rapid growth of micro-arc oxidation →large arc discharge → self-repairing”. The coating grows inward and outward at the same time in the initial stage, but outward growth of the coating is dominant later. Mg, Mg2SiO4 and MgO are the main phases of ceramic coating.

Characterisation of a complex thin walled structure fabricated by selective laser melting using a ferritic oxide dispersion strengthened steel

Energy Technology Data Exchange (ETDEWEB)

Boegelein, Thomas, E-mail: t.boegelein@liv.ac.uk; Louvis, Eleftherios; Dawson, Karl; Tatlock, Gordon J.; Jones, Andy R.

2016-02-15

Oxide dispersion strengthened (ODS) alloys exhibit superior mechanical and physical properties due to the presence of nanoscopic Y(Al, Ti) oxide precipitates, but their manufacturing process is complex. The present study is aimed at further investigation of the application of an alternative, Additive Manufacturing (AM) technique, Selective Laser Melting (SLM), to the production of consolidated ODS alloy components. Mechanically alloyed PM2000 (ODS-FeCrAl) powders have been consolidated and a fine dispersion of Y-containing precipitates were observed in an as built thin-walled component, but these particles were typically poly-crystalline and contained a variety of elements including O, Al, Ti, Cr and Fe. Application of post-build heat treatments resulted in the modification of particle structures and compositions; in the annealed condition most precipitates were transformed to single crystal yttrium aluminium oxides. During the annealing treatment, precipitate distributions homogenised and localised variations in number density were diminished. The resulting volume fractions of those precipitates were 25–40% lower than have been reported in conventionally processed PM2000, which was attributed to Y-rich slag-like surface features and inclusions formed during SLM. - Highlights: • A wall structure was grown from ODS steel powder using selective laser melting. • A fine dispersion of nano-precipitates was apparent in as-build material. • Precipitates were multi-phased containing several elements, e.g. O, Ti, Al, Fe, Cr, Y. • Post-build annealing changed those into typically single-crystalline Y–Al–O. • The anneal also reduced and stabilised the volume fraction of precipitates to ~ 0.006.

Manufacturing Experience for Oxide Dispersion Strengthened Alloys

Energy Technology Data Exchange (ETDEWEB)

Bennett, Wendy D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Doherty, Ann L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Henager, Charles H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Montgomery, Robert O. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Omberg, Ronald P. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Smith, Mark T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Webster, Ryan A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2016-09-22

This report documents the results of the development and the manufacturing experience gained at the Pacific Northwest National Laboratories (PNNL) while working with the oxide dispersion strengthened (ODS) materials MA 956, 14YWT, and 9YWT. The Fuel Cycle Research and Development program of the Office of Nuclear Energy has implemented a program to develop a Uranium-Molybdenum metal fuel for light water reactors. ODS materials have the potential to provide improved performance for the U-Mo concept.

Alloying Au surface with Pd reduces the intrinsic activity in catalyzing CO oxidation

KAUST Repository

Qian, Kun

2016-03-30

© 2016. Various Au-Pd/SiO2 catalysts with a fixed Au loading but different Au:Pd molar ratios were prepared via deposition-precipitation method followed by H2 reduction. The structures were characterized and the catalytic activities in CO oxidation were evaluated. The formation of Au-Pd alloy particles was identified. The Au-Pd alloy particles exhibit enhanced dispersions on SiO2 than Au particles. Charge transfer from Pd to Au within Au-Pd alloy particles. Isolated Pd atoms dominate the surface of Au-Pd alloy particles with large Au:Pd molar ratios while contiguous Pd atoms dominate the surface of Au-Pd alloy particles with small Au:Pd molar ratios. Few synergetic effect of Au-Pd alloy occurs on catalyzing CO oxidation under employed reaction conditions. Alloying Au with Pd reduces the intrinsic activity in catalyzing CO oxidation, and contiguous Pd atoms on the Au-Pd alloy particles are capable of catalyzing CO oxidation while isolated Pd atoms are not. These results advance the fundamental understandings of Au-Pd alloy surfaces in catalyzing CO oxidation.

Microstructure of oxide dispersion strengthened Eurofer and iron-chromium alloys investigated by means of small-angle neutron scattering and transmission electron microscopy

Energy Technology Data Exchange (ETDEWEB)

Heintze, C. [Forschungszentrum Dresden-Rossendorf, P.O. Box 510119, 01314 Dresden (Germany); Bergner, F., E-mail: f.bergner@fzd.de [Forschungszentrum Dresden-Rossendorf, P.O. Box 510119, 01314 Dresden (Germany); Ulbricht, A. [Forschungszentrum Dresden-Rossendorf, P.O. Box 510119, 01314 Dresden (Germany); Hernandez-Mayoral, M. [CIEMAT, Avenida Complutense 22, 28040 Madrid (Spain); Keiderling, U. [Helmholtz-Zentrum Berlin, Hahn-Meitner Platz 1, 14109 Berlin (Germany); Lindau, R. [Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Weissgaerber, T. [Fraunhofer Institute IFAM-Dresden, Winterbergstr. 28, 01277 Dresden (Germany)

2011-09-01

Oxide dispersion strengthening of ferritic/martensitic chromium steels is a promising route for the extension of the range of operation temperatures for nuclear applications. The investigation of dedicated model alloys is an important means in order to separate individual effects contributing to the mechanical behaviour under irradiation and to improve mechanistic understanding. A powder metallurgy route based on spark plasma sintering was applied to fabricate oxide dispersion strengthened (ODS) Fe9Cr model materials. These materials along with Eurofer97 and ODS-Eurofer were investigated by means of small-angle neutron scattering (SANS) and TEM. For Fe9Cr-0.6 wt.%Y{sub 2}O{sub 3}, TEM results indicate a peak radius of the size distribution of Y{sub 2}O{sub 3} particles of 4.2 nm with radii ranging up to 15 nm, and a volume fraction of 0.7%, whereas SANS indicates a peak radius of 3.8 nm and a volume fraction of 0.6%. It was found that the non-ODS Fe9Cr and Eurofer97 are suitable reference materials for ODS-Fe9Cr and ODS-Eurofer, respectively, and that the ODS-Fe9Cr variants are suitable model materials for the separated investigation of irradiation-Y{sub 2}O{sub 3} particle interaction effects.

The role of minor alloying elements on the stability and dispersion of yttria nanoclusters in nanostructured ferritic alloys: An ab initio study

International Nuclear Information System (INIS)

Murali, D.; Panigrahi, B.K.; Valsakumar, M.C.; Chandra, Sharat; Sundar, C.S.; Raj, Baldev

2010-01-01

Nanostructured ferritic alloys derive their strength from the dispersion of oxide nanoclusters in the ferritic matrix. We have explored the relative role of minor alloying elements like Ti and Zr on the stability of nanoclusters of vacancy-Y-Ti-O by density functional theory calculations and shown that the binding energy of these clusters increases when we replace Ti with Zr. This could imply faster nucleation of the nanoclusters which, in turn, may lead to finer dispersion of nanoclusters resulting in improved performance of ferritic alloys. Further, we show a core/shell structure for these nanoclusters in which the core is enriched in Y, O, Ti while the shell is enriched in Cr.

Characterization of dispersion strengthened copper with 3wt%Al2O3 by mechanical alloying

Directory of Open Access Journals (Sweden)

Rajković Višeslava

2004-01-01

Full Text Available The copper matrix has been dispersion strengthened with 3wt.%Al2O3 by mechanical alloying. Commercial alumina powder with an average particle size of 0.75mm was used for alloying. The mechanical alloying process was performed in a planetary ball mill up to 20h in air. After milling all powders were treated in H2 at 4000C for 1h, and finally hot pressing was used for compaction (800oC, 3h, Ar. Structure observations revealed a lamellar structure (Al2O3 particles largely restricted to interlamellar planes between adjacent copper lamellae accompanied also by structure refinement. These structural changes were mostly completed in the early stage of milling, and retained after compaction. Micro hardness was found to progressively increase with milling time. So, after 5h of milling the micro hardness of the Cu+3twt%Al2O3 compact was 1540MPa, i.e. 2.5 times greater than for the as-received electrolytic copper powder (638MPa compacted under identical conditions, while after 20h of milling it was 2370 MPa. However after exposing the tested compact at 800oC up to 5h, the achieved hardening effect vanished.

Microstructure and Mechanical Property of ODS Ferritic Steels Using Commercial Alloy Powders for High Temperature Service Applications

Energy Technology Data Exchange (ETDEWEB)

Noh, Sanghoon; Choi, Byoung-Kwon; Kang, Suk Hoon; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Oxide dispersion strengthening (ODS) is one of the promising ways to improve the mechanical property at high temperatures. This is mainly attributed to uniformly distributed nano-oxide particle with a high density, which is extremely stable at the high temperature and acts as effective obstacles when the dislocations are moving. In this study, as a preliminary examination to develop the advanced structural materials for high temperature service applications, ODS ferritic steels were fabricated using commercial alloy powders and their microstructural and mechanical properties were investigated. In this study, ODS ferritic steels were fabricated using commercial stainless steel 430L powder and their microstructures and mechanical properties were investigated. Morphology of micro-grains and oxide particles were significantly changed by the addition of minor alloying elements such as Ti, Zr, and Hf. The ODS ferritic steel with Zr and Hf additions showed ultra-fine grains with fine complex oxide particles. The oxide particles were uniformly located in grains and on the grain boundaries. This led to higher hardness than ODS ferritic steel with Ti addition.

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

Energy Technology Data Exchange (ETDEWEB)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes, E-mail: mdurazzo@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

International Nuclear Information System (INIS)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes

2011-01-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

Effects of Zr Addition on Strengthening Mechanisms of Al-Alloyed High-Cr ODS Steels.

Science.gov (United States)

Ren, Jian; Yu, Liming; Liu, Yongchang; Liu, Chenxi; Li, Huijun; Wu, Jiefeng

2018-01-12

Oxide dispersion strengthened (ODS) steels with different contents of zirconium (denoted as 16Cr ODS, 16Cr-0.3Zr ODS and 16Cr-0.6Zr ODS) were fabricated to investigate the effects of Zr on strengthening mechanism of Al-alloyed 16Cr ODS steel. Electron backscatter diffraction (EBSD) results show that the mean grain size of ODS steels could be decreased by Zr addition. Transmission electron microscope (TEM) results indicate that Zr addition could increase the number density but decrease the mean diameter and inter-particle spacing of oxide particles. Furthermore, it is also found that in addition to Y-Al-O nanoparticles, Y-Zr-O oxides with finer size were observed in 16Cr-0.3Zr ODS and 16Cr-0.6Zr ODS steels. These changes in microstructure significantly increase the yield strength (YS) and ultimate tensile strength (UTS) of ODS steels through mechanisms of grain boundary strengthening and dispersion strengthening.

Mechanical and Microstructure Study of Nickel-Based ODS Alloys Processed by Mechano-Chemical Bonding and Ball Milling

Science.gov (United States)

Amare, Belachew N.

Due to the need to increase the efficiency of modern power plants, land-based gas turbines are designed to operate at high temperature creating harsh environments for structural materials. The elevated turbine inlet temperature directly affects the materials at the hottest sections, which includes combustion chamber, blades, and vanes. Therefore, the hottest sections should satisfy a number of material requirements such as high creep strength, ductility at low temperature, high temperature oxidation and corrosion resistance. Such requirements are nowadays satisfied by implementing superalloys coated by high temperature thermal barrier coating (TBC) systems to protect from high operating temperature required to obtain an increased efficiency. Oxide dispersive strengthened (ODS) alloys are being considered due to their high temperature creep strength, good oxidation and corrosion resistance for high temperature applications in advanced power plants. These alloys operating at high temperature are subjected to different loading systems such as thermal, mechanical, and thermo-mechanical combined loads at operation. Thus, it is critical to study the high temperature mechanical and microstructure properties of such alloys for their structural integrity. The primary objective of this research work is to investigate the mechanical and microstructure properties of nickel-based ODS alloys produced by combined mechano-chemical bonding (MCB) and ball milling subjected to high temperature oxidation, which are expected to be applied for high temperature turbine coating with micro-channel cooling system. Stiffness response and microstructure evaluation of such alloy systems was studied along with their oxidation mechanism and structural integrity through thermal cyclic exposure. Another objective is to analyze the heat transfer of ODS alloy coatings with micro-channel cooling system using finite element analysis (FEA) to determine their feasibility as a stand-alone structural

Evaluation of Synthesizing Al2O3 Nano Particles in Copper Matrix by Mechanical Alloying of Cu-1% Al and Copper Oxide

Directory of Open Access Journals (Sweden)

S. Safi

2017-06-01

Full Text Available Strengthening of copper matrix by dispersion of metallic oxides particles as an efficient way to increase strength without losing thermal and electrical conductivities has been recognized for many years. Such a composite can withstand high temperatures and keep its properties. Such copper alloys have many applications especially in high temperature including resistance welding electrodes, electrical motors and switches. In the present work, at first, the Cu-1%Al solid solution was prepared by the mechanical alloying process via 48 hours of milling. Subsequently, 0.66 gr of copper oxide was added to Cu-1%Al solid solution and mechanically milled for different milling times of 0,16, 32, 48 hours. The milled powder mixtures were investigated by X-Ray Diffraction and scanning electron microscopy techniques. The lattice parameter of Cu increased at first, but then decreased at longer milling times. The internal strain increased and the average Cu crystal size decreased during milling process.The particle size decreased during the whole process. With increasing annealing temprature from 450°C to 750°C, the microhardness values of samples decreased at the beginning but then increased. From these results, it can be concluded that nanosize aluminaparticles are formed in the copper matrix.

Composition dependence of the kinetics and mechanisms of thermal oxidation of titanium-tantalum alloys

International Nuclear Information System (INIS)

Park, Y.S.; Butt, D.P.

1999-01-01

The oxidation behavior of titanium-tantalum alloys was investigated with respective concentrations of each element ranging from 0 to 100 wt.%. Alloys were exposed to argon-20% oxygen at 800 to 1400 C. The slowest oxidation rates were observed in alloys with 5--20% Ta. The oxidation kinetics of alloys containing less than approximately 40% Ta were approximately parabolic. Pure Ta exhibited nearly linear kinetics. Alloys containing 50% or more Ta exhibited paralinear kinetics. The activation energies for oxidation ranged between 232 kJ/mole for pure Ti and 119 kJ/mole for pure Ta, with the activation energies of the alloys falling between these values and generally decreasing with increasing Ta content. The activation energies for oxidation of the end members, Ti and Ta, agree well with published values for the activation energies for diffusion of oxygen in α-Ti and Ta. Scale formation in the alloys was found to be complex exhibiting various layers of Ti-, Ta-, and TiTa-oxides. The outermost layer of the oxidized alloys was predominantly rutile (TiO 2 ). Beneath the TiO 2 grew a variety of other oxides with the Ta content generally increasing with proximity to the metal-oxide interface. It was found that the most oxidation-resistant alloys had compositions falling between Ti-5Ta and Ti-15Ta. Although Ta stabilizes the β-phase of Ti, the kinetics of oxidation appeared to be rate limited by oxygen transport through the oxygen-stabilized α-phase. However, the kinetics are complicated by the formation of a complex oxide, which cracks periodically. Tantalum appears to increase the compositional range of oxygen-stabilized α-phase and reduces both the solubility of oxygen and diffusivity of Ti in the α- and β-phases

High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

Science.gov (United States)

Lowell, C. E.; Deadmore, D. L.

1977-01-01

Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

Monitoring alloy formation during mechanical alloying process by x-ray diffraction techniques

International Nuclear Information System (INIS)

Abdul Kadir Masrom; Noraizam Md Diah; Mazli Mustapha

2002-01-01

Monitoring alloying (MA) is a novel processing technique that use high energy impact ball mill to produce alloys with enhanced properties and microscopically homogeneous materials starting from various powder mixtures. Mechanical alloying process was originally developed to produce oxide dispersion strengthened nickel superalloys. In principal, in high-energy ball milling process, alloy is formed by the result of repeated welding, fracturing and rewelding of powder particles in a high energy ball mill. In this process a powder mixture in a ball mill is subjected to high-energy collisions among balls. MA has been shown to be capable of synthesizing a variety of materials. It is known to be capable to prepare equilibrium and non-equilibrium phases starting from blended elemental or prealloyed powders. The process ability to produce highly metastable materials such as amorphous alloys and nanostructured materials has made this process attractive and it has been considered as a promising material processing technique that could be used to produce many advanced materials at low cost. The present study explores the conditions under which aluminum alloys formation occurs by ball milling of blended aluminum and its alloying elements powders. In this work, attempt was made in producing aluminum 2024 alloys by milling of blended elemental aluminum powder of 2024 composition in a stainless steel container under argon atmosphere for up to 210 minutes. X-ray diffraction together with thermal analysis techniques has been used to monitor phase changes in the milled powder. Results indicate that, using our predetermined milling parameters, alloys were formed after 120 minutes milling. The thermal analysis data was also presented in this report. (Author)

Oxide films on magnesium and magnesium alloys

International Nuclear Information System (INIS)

Shih, T.-S.; Liu, J.-B.; Wei, P.-S.

2007-01-01

Magnesium alloys are very active and readily ignite during heating and melting. In this study, we discuss the combustion of magnesium and magnesium alloys and propose prospective anti-ignition mechanisms for magnesium alloys during the heating process. When magnesium and magnesium alloys were heated in air, the sample surfaces produced layers of thermally formed oxides. These thermally formed oxides played an important role in affecting the combustion of the magnesium and magnesium alloys. When magnesium was heated in air, brucite that formed in the early stage was then transformed into periclase by dehydroxylation. By extending the heating time, more periclase formed and increased in thickness which was associated with microcracks formation. When magnesium was heated in a protective atmosphere (SF 6 ), a film of MgF 2 formed at the interface between the oxide layer and the Mg substrate. This film generated an anti-ignition behavior which protected the substrate from oxidation. When solution-treated AZ80 alloy was heated, spinel developed at the interface between the thermally formed oxide layer and the Mg substrate, improving the anti-ignition properties of the substrate. In addition, we also explain the effects of beryllium in an AZB91 alloy on the ignition-proofing behavior

Investigation of the oxidation behavior of dispersion stabilized alloys when exposed to a dynamic high temperature environment

Science.gov (United States)

Tenney, D. R.

1974-01-01

The oxidation behavior of TD-NiCr and TD-NiCrAlY alloys have been studied at 2000 and 2200 F in static and high speed flowing air environments. The TD-NiCrAlY alloys preoxidized to produce an Al2O3 scale on the surface showed good oxidation resistance in both types of environments. The TD-NiCr alloy which had a Cr2O3 oxide scale after preoxidation was found to oxidize more than an order of magnitude faster under the dynamic test conditions than at comparable static test conditions. Although Cr2O3 normally provides good oxidation protection, it was rapidly lost due to formation of volatile CrO3 when exposed to the high speed air stream. The preferred oxide arrangement for the dynamic test consisted of an external layer of NiO with a porous mushroom type morphology, an intermediate duplex layer of NiO and Cr2O3, and a continuous inner layer of Cr2O3 in contact with the alloy substrate. An oxidation model has been developed to explain the observed microstructure and overall oxidation behavior of all alloys.

A study into the impact of interface roughness development on mechanical degradation of oxides formed on zirconium alloys

International Nuclear Information System (INIS)

Platt, P.; Wedge, S.; Frankel, P.; Gass, M.; Howells, R.; Preuss, M.

2015-01-01

As a cladding material used to encapsulate nuclear fuel pellets, zirconium alloys are the primary barrier separating the fuel and a pressurised steam or lithiated water environment. Degradation mechanisms such as oxidation can be the limiting factor in the life-time of the fuel assembly. Key to controlling oxidation, and therefore allowing increased burn-up of fuel, is the development of a mechanistic understanding of the corrosion process. In an autoclave, the oxidation kinetics for zirconium alloys are typically cyclical, with periods of accelerated kinetics being observed in steps of ∼2 μm oxide growth. These periods of accelerated oxidation are immediately preceded by the development of a layer of lateral cracks near the metal-oxide interface, which may be associated with the development of interface roughness. The present work uses scanning electron microscopy to carry out a statistical analysis of changes in the metal-oxide interface roughness between three different alloys at different stages of autoclave oxidation. The first two alloys are Zircaloy-4 and ZIRLO ™ for which analysis is carried out at stages before, during and after first transition. The third alloy is an experimental low tin alloy, which under the same oxidation conditions and during the same time period does not appear to go through transition. Assessment of the metal-oxide interface roughness is primarily carried out based on the root mean square of the interface slope known as the R dq parameter. Results show clear trends with relation to transition points in the corrosion kinetics. Discussion is given to how this relates to the existing mechanistic understanding of the corrosion process, and the components required for possible future modelling approaches

Recovery of UMo alloy from UMo/Al dispersion fuel plates by dissolution

International Nuclear Information System (INIS)

Ren Meng; Li Jia; Liu Jinhong; Zhu Changgui

2011-01-01

Methods for dissolving UMo/Al dispersion fuel plates in the compounded mixed basic aqueous (NaOH and NaNO 3 ) are studied on laboratory scale. After removing the clad and the matrix of the substandard UMo/Al dispersion fuel elements, the U loss ratios are calculated and the granularity distributions of the recovered UMo alloy powder are analyzed by the metallurgical microscope. Besides, the phase structure and the composition of the recovered UMo alloy powder are analyzed by the XRD. The results indicate that as the concentration of NaOH increases, uranium loss ratio increases; but as the concentration of NaNO 3 increases, U loss ration increases firstly and then decreases subsequently; generally, the U recovery ratios are more than 99.3%. The granularity of recovered UMo powders are very small and most parts of γ-U have been oxidated to UO 2 . Therefore, further study is required to determined whether the recovered UMo alloy could be returned to the product line. (authors)

Irradiation creep of dispersion strengthened copper alloy

Energy Technology Data Exchange (ETDEWEB)

Pokrovsky, A.S.; Barabash, V.R.; Fabritsiev, S.A. [and others

1997-04-01

Dispersion strengthened copper alloys are under consideration as reference materials for the ITER plasma facing components. Irradiation creep is one of the parameters which must be assessed because of its importance for the lifetime prediction of these components. In this study the irradiation creep of a dispersion strengthened copper (DS) alloy has been investigated. The alloy selected for evaluation, MAGT-0.2, which contains 0.2 wt.% Al{sub 2}O{sub 3}, is very similar to the GlidCop{trademark} alloy referred to as Al20. Irradiation creep was investigated using HE pressurized tubes. The tubes were machined from rod stock, then stainless steel caps were brazed onto the end of each tube. The creep specimens were pressurized by use of ultra-pure He and the stainless steel caps subsequently sealed by laser welding. These specimens were irradiated in reactor water in the core position of the SM-2 reactors to a fluence level of 4.5-7.1 x 10{sup 21} n/cm{sup 2} (E>0.1 MeV), which corresponds to {approx}3-5 dpa. The irradiation temperature ranged from 60-90{degrees}C, which yielded calculated hoop stresses from 39-117 MPa. A mechanical micrometer system was used to measure the outer diameter of the specimens before and after irradiation, with an accuracy of {+-}0.001 mm. The irradiation creep was calculated based on the change in the diameter. Comparison of pre- and post-irradiation diameter measurements indicates that irradiation induced creep is indeed observed in this alloy at low temperatures, with a creep rate as high as {approx}2 x 10{sup {minus}9}s{sup {minus}1}. These results are compared with available data for irradiation creep for stainless steels, pure copper, and for thermal creep of copper alloys.

Irradiation creep of dispersion strengthened copper alloy

International Nuclear Information System (INIS)

Pokrovsky, A.S.; Barabash, V.R.; Fabritsiev, S.A.

1997-01-01

Dispersion strengthened copper alloys are under consideration as reference materials for the ITER plasma facing components. Irradiation creep is one of the parameters which must be assessed because of its importance for the lifetime prediction of these components. In this study the irradiation creep of a dispersion strengthened copper (DS) alloy has been investigated. The alloy selected for evaluation, MAGT-0.2, which contains 0.2 wt.% Al 2 O 3 , is very similar to the GlidCop trademark alloy referred to as Al20. Irradiation creep was investigated using HE pressurized tubes. The tubes were machined from rod stock, then stainless steel caps were brazed onto the end of each tube. The creep specimens were pressurized by use of ultra-pure He and the stainless steel caps subsequently sealed by laser welding. These specimens were irradiated in reactor water in the core position of the SM-2 reactors to a fluence level of 4.5-7.1 x 10 21 n/cm 2 (E>0.1 MeV), which corresponds to ∼3-5 dpa. The irradiation temperature ranged from 60-90 degrees C, which yielded calculated hoop stresses from 39-117 MPa. A mechanical micrometer system was used to measure the outer diameter of the specimens before and after irradiation, with an accuracy of ±0.001 mm. The irradiation creep was calculated based on the change in the diameter. Comparison of pre- and post-irradiation diameter measurements indicates that irradiation induced creep is indeed observed in this alloy at low temperatures, with a creep rate as high as ∼2 x 10 -9 s -1 . These results are compared with available data for irradiation creep for stainless steels, pure copper, and for thermal creep of copper alloys

On the mechanical effects of a nanocrystallisation treatment for ZrO2 oxide films growing on a zirconium alloy

International Nuclear Information System (INIS)

Panicaud, B.; Grosseau-Poussard, J.-L.; Retraint, D.; Guérain, M.; Li, L.

2013-01-01

Highlights: ► Raman spectroscopy is performed to determine the stress evolution in a Zr/ZrO 2 system. ► Analytical relations are used to determine material characteristics. ► A specific modelling of the mechanical fields within the oxide is done. ► Relaxation and growth parameters are identified from an inverse method. - Abstract: In the present work, mechanical features are investigated in the case of ZrO 2 thermal oxide films growing on a Zr alloy at the temperature of 550 °C. The effects of a nanocrystallisation treatment on high temperature oxidation of a zirconium alloy are specifically studied. High temperature oxidation is performed in order to show benefits of such a nanocrystallisation on corrosion resistance and its influence on the mechanical fields. Experimental results obtained by Raman spectroscopy give the growth stress evolution in ZrO 2 films. Using a modelling of the system, both asymptotic forms and an optimization procedure are developed to determine the mechanical characteristic parameters of the system.

Liquid agents for dispersion of hard alloys

International Nuclear Information System (INIS)

Putintseva, M.N.

2006-01-01

Effects of dispersant properties on granulometric, chemical, and phase composition of the products of WC hard alloy electroerosion are considered. It is established that an increase of liquid dispersant permittivity results in enhanced powder dispersity, and an increase of boiling temperature and kinematic viscosity of a hydrocarbon liquid promotes a carbon loss from WC and intensifies pyrolysis of the liquid.On electroerosion of WC base hard alloy in oil a powder particle consists of b-WC+W 2 C phases, in kerosine - of a-WC+b-WC, in distilled water - of W+W 2 C. The viscosity of liquid dispersants practically has no effect on powder particle size [ru

Platinum-TM (TM = Fe, Co) alloy nanoparticles dispersed nitrogen doped (reduced graphene oxide-multiwalled carbon nanotube) hybrid structure cathode electrocatalysts for high performance PEMFC applications.

Science.gov (United States)

Vinayan, B P; Ramaprabhu, S

2013-06-07

The efforts to push proton exchange membrane fuel cells (PEMFC) for commercial applications are being undertaken globally. In PEMFC, the sluggish kinetics of oxygen reduction reactions (ORR) at the cathode can be improved by the alloying of platinum with 3d-transition metals (TM = Fe, Co, etc.) and with nitrogen doping, and in the present work we have combined both of these aspects. We describe a facile method for the synthesis of a nitrogen doped (reduced graphene oxide (rGO)-multiwalled carbon nanotubes (MWNTs)) hybrid structure (N-(G-MWNTs)) by the uniform coating of a nitrogen containing polymer over the surface of the hybrid structure (positively surface charged rGO-negatively surface charged MWNTs) followed by the pyrolysis of these (rGO-MWNTs) hybrid structure-polymer composites. The N-(G-MWNTs) hybrid structure is used as a catalyst support for the dispersion of platinum (Pt), platinum-iron (Pt3Fe) and platinum-cobalt (Pt3Co) alloy nanoparticles. The PEMFC performances of Pt-TM alloy nanoparticle dispersed N-(G-MWNTs) hybrid structure electrocatalysts are 5.0 times higher than that of commercial Pt-C electrocatalysts along with very good stability under acidic environment conditions. This work demonstrates a considerable improvement in performance compared to existing cathode electrocatalysts being used in PEMFC and can be extended to the synthesis of metal, metal oxides or metal alloy nanoparticle decorated nitrogen doped carbon nanostructures for various electrochemical energy applications.

Effect of V or Zr addition on the mechanical properties of the mechanically alloyed Al-8wt%Ti alloys

International Nuclear Information System (INIS)

Moon, I.H.; Lee, J.H.; Lee, K.M.; Kim, Y.D.

1995-01-01

Mechanical alloying (MA) of Al-Ti alloy, being a solid state process, offers the unique advantage of producing homogeneous and fine dispersions of thermally stable Al 3 Ti phase, where the formation of the fine Al 3 Ti phase by the other method is restricted from the thermodynamic viewpoint. The MA Al-Ti alloys show substantially higher strength than the conventional Al alloys at the elevated temperature due to the presence of Al 3 Ti as well as Al 4 C 3 and Al 2 O 3 , of which the last two phases were introduced during MA process. The addition of V or Zr to Al-Ti alloy was known to decrease the lattice mismatch between the intermetallic compound and the aluminum matrix, and such decrease in lattice mismatching can influence positively the high temperature mechanical strength of the MA Al-Ti by increasing the resistance to dispersoid coarsening at the elevated temperature. In the present study, therefore, the mechanical behavior of the MA Al-Ti-V and Al-Ti-Zr alloys were investigated in order to evaluate the effect of V or Zr addition on the mechanical properties of the MA Al-8Ti alloy at high temperature

Influence of temperature on oxidation behaviour of ZE41 magnesium alloy

International Nuclear Information System (INIS)

Lopez, M.D.; Munez, C.J.; Carboneras, M.; Rodrigo, P.; Escalera, M.D.; Otero, E.

2010-01-01

The influence of temperature on the oxidation behaviour of commercial ZE41 magnesium alloy has been studied. Thermogravimetric tests were carried out to determine the oxidation kinetics in the 350-500 o C range. Morphology and growth of the oxidation films were analysed by Scanning Electronic Microscopy (SEM), Energy Dispersive X-Ray Spectrometry (EDS) and X-Ray Diffraction (XRD). It was found that the oxidation kinetics initially follow a parabolic law, following a linear law for higher exposure times. Results also showed that the protective nature of the oxide layer depends on the oxidation temperature. At temperatures in the range of 350-450 o C the ZE41 alloy is covered by a protective oxide layer, very thin and compact, whereas the oxide layer formed at 500 o C exhibits a non-protective nature, showing an 'oxide sponges' morphology.

Studies on the growth of oxide films on alloy 800 and alloy 600 in lithiated water at high temperature

International Nuclear Information System (INIS)

Olmedo, A.M.; Bordon, R.

2007-01-01

In this work, the oxide films grown on Alloy 800 and Alloy 600 in lithiated (pH 25 C d egrees = 10.2-10.4) water at high temperature, with and without hydrogen overpressure (HO) and an initial oxygen dissolved in the water have been studied. The oxide films were grown at different temperatures (220-350 C degrees) and exposure times with HO, and at 315 C degrees without HO in static autoclaves. Some results are also reported for oxide layers grown on Alloy 800 coupons exposed in a high temperature loop during extended exposure times. The average oxide thickness was determined using descaling procedures. The morphology and composition of the oxide films were analyzed with scanning electron microscopy (SEM), EDS and X-ray diffraction (XRD). For both Alloys, at 350 C degrees with HO, the oxide layers were clearly composed of a double layer: an inner one of very small crystallites and an outer layer formed by bigger crystals scattered over the inner one. The analysis by X-ray diffraction indicated the presence of spinel structures like magnetite (Fe 3 O 4 ) and ferrites and/or nickel chromites. In this case the average oxide thickness was around 0.12 to 0.15 μm for both Alloys. Similar values were found at lower temperatures. The morphology of the oxide layer was similar at lower temperatures for Alloy 800, but a different morphology consisting of platelets or needles was found for Alloy 600. The oxide morphology found at 315 C degrees, without HO and with initial dissolved oxygen in the water, was also very different between both Alloys. The oxide film grown on Alloy 600 with an initial dissolved oxygen in the water, showed clusters of platelets forming structures like flowers that were dispersed on an rather homogeneous layer consisting of smaller platelets or needles. The average oxide film grown in this case was around 0.25 μm for Alloy 600 and 0.18 μm for Alloy 800. (author) [es

Application of mechanical alloying to synthesis of intermetallic phases based alloys

International Nuclear Information System (INIS)

Dymek, S.

2001-01-01

Mechanical alloying is the process of synthesis of powder materials during milling in high energetic mills, usually ball mills. The central event in mechanical alloying is the ball-powder-ball collision. Powder particles are trapped between the colliding balls during milling and undergo deformation and/or fracture. Fractured parts are cold welded. The continued fracture and cold welding results in a uniform size and chemical composition of powder particles. The main applications of mechanical alloying are: processing of ODS alloys, syntheses of intermetallic phases, synthesis of nonequilibrium structures (amorphous alloys, extended solid solutions, nanocrystalline, quasi crystals) and magnetic materials. The present paper deals with application of mechanical alloying to synthesis Ni A l base intermetallic phases as well as phases from the Nb-Al binary system. The alloy were processed from elemental powders. The course of milling was monitored by scanning electron microscopy and X-ray diffraction. After milling, the collected powders were sieved by 45 μm grid and hot pressed (Nb alloys and NiAl) or hot extruded (NiAl). The resulting material was fully dense and exhibited fine grain (< 1 μm) and uniform distribution of oxide dispersoid. The consolidated material was compression and creep tested. The mechanical properties of mechanically alloys were superior to properties of their cast counterparts both in the room and elevated temperatures. Higher strength of mechanically alloyed materials results from their fine grains and from the presence of dispersoid. At elevated temperatures, the Nb-Al alloys have higher compression strength than NiAl-based alloys processed at the same conditions. The minimum creep rates of mechanically alloyed Nb alloys are an order of magnitude lower than analogously processed NiAl-base alloys. (author)

Lithium alloys and metal oxides as high-capacity anode materials for lithium-ion batteries

International Nuclear Information System (INIS)

Liang, Chu; Gao, Mingxia; Pan, Hongge; Liu, Yongfeng; Yan, Mi

2013-01-01

Highlights: •Progress in lithium alloys and metal oxides as anode materials for lithium-ion batteries is reviewed. •Electrochemical characteristics and lithium storage mechanisms of lithium alloys and metal oxides are summarized. •Strategies for improving electrochemical lithium storage properties of lithium alloys and metal oxides are discussed. •Challenges in developing lithium alloys and metal oxides as commercial anodes for lithium-ion batteries are pointed out. -- Abstract: Lithium alloys and metal oxides have been widely recognized as the next-generation anode materials for lithium-ion batteries with high energy density and high power density. A variety of lithium alloys and metal oxides have been explored as alternatives to the commercial carbonaceous anodes. The electrochemical characteristics of silicon, tin, tin oxide, iron oxides, cobalt oxides, copper oxides, and so on are systematically summarized. In this review, it is not the scope to retrace the overall studies, but rather to highlight the electrochemical performances, the lithium storage mechanism and the strategies in improving the electrochemical properties of lithium alloys and metal oxides. The challenges and new directions in developing lithium alloys and metal oxides as commercial anodes for the next-generation lithium-ion batteries are also discussed

Some effects of environment on high temperature mechanical behavior of alloys

International Nuclear Information System (INIS)

Kane, R.H.; Floreen, S.

1983-01-01

It is shown that static exposures do not always provide a reliable basis for predicting material performance in certain environments. What is more, alloys designed for use in one service condition (such as air) may not be adpatable to other environments. A new family of alloys designed for low oxygen activity applications is in prospect these alloys will be unsuitable for service in air but will be optimized for petrochemical and energy conversion services. These materials will have stable fine-grained scales, the formation of which may be assisted through control of major elements, deoxidation practice, additions of reactive elements, and, possibly, the use of oxide dispersions for strengthening and scale control. It is pointed out that the fundamental aspects of oxide scale formation on complex alloys, in particular in environments of low oxidation potential, also require a great deal of attention. 16 references

On the superposition of strengthening mechanisms in dispersion strengthened alloys and metal-matrix nanocomposites: Considerations of stress and energy

Science.gov (United States)

Ferguson, J. B.; Schultz, Benjamin F.; Venugopalan, Dev; Lopez, Hugo F.; Rohatgi, Pradeep K.; Cho, Kyu; Kim, Chang-Soo

2014-03-01

Yield strength improvement in dispersion strengthened alloys and nano particle-reinforced composites by well-known strengthening mechanisms such as solid solution, grain refinement, coherent and incoherent dispersed particles, and increased dislocation density resulting from work-hardening can all be described individually. However, there is no agreed upon description of how these mechanisms combine to determine the yield strength. In this work, we propose an analytical yield strength prediction model combining arithmetic and quadratic addition approaches based on the consideration of two types of yielding mechanisms; stress-activated and energy-activated. Using data available in the literature for materials of differing grain sizes, we consider the cases of solid solutions and coherent precipitates to show that they follow stress-activated behavior. Then, we applied our model with some empirical parameters to precipitationhardenable materials of various grain sizes in both coherent and incoherent precipitate conditions, which demonstrated that grain boundary and Orowan-strengthening can be treated as energy-activated mechanisms.

Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms

International Nuclear Information System (INIS)

Marchetti-Sillans, L.

2007-11-01

In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale (∼ 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr 2 O 3 nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr 2 O 3 nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary media and to tackle some

Effects of prior surface damage on high-temperature oxidation of Fe-, Ni-, and Co-based alloys

Energy Technology Data Exchange (ETDEWEB)

Blau, Peter Julian [ORNL; Lowe, Tracie M [ORNL; Pint, Bruce A [ORNL

2009-01-01

Multi-component metallic alloys have been developed to withstand high-temperature service in corrosive environments. Some of these applications, like exhaust valve seats in internal combustion engines, must also resist sliding, impact, and abrasion. The conjoint effects of temperature, oxidation, and mechanical contact can result in accelerated wear and the formation of complex surface layers whose properties differ from those of the base metal and the oxide scale that forms in the absence of mechanical contact. The authors have investigated the effects of prior surface damage, produced by scratch tests, on the localized reformation of oxide layers. Three high-performance commercial alloys, based on iron, nickel, and cobalt, were used as model materials. Thermogravimetric analysis (TGA) was used to determine their static oxidation rates at elevated temperature (850o C). A micro-abrasion, ball-cratering technique was used to measure oxide layer thickness and to compare it with TGA results. By using taper-sectioning techniques and energy-dispersive elemental mapping, a comparison was made between oxide compositions grown on non-damaged surfaces and oxides that formed on grooves produced by a diamond stylus. Microindentation and scratch hardness data revealed the effects of high temperature exposure on both the substrate hardness and the nature of oxide scale disruption. There were significant differences in elemental distribution between statically-formed oxides and those that formed on scratched regions

Performance of ethanol electro-oxidation on Ni-Cu alloy nanowires through composition modulation.

Science.gov (United States)

Tian, Xi-Ke; Zhao, Xiao-Yu; Zhang, Li-de; Yang, Chao; Pi, Zhen-Bang; Zhang, Su-Xin

2008-05-28

To reduce the cost of the catalyst for direct ethanol fuel cells and improve its catalytic activity, highly ordered Ni-Cu alloy nanowire arrays have been fabricated successfully by differential pulse current electro-deposition into the pores of a porous anodic alumina membrane (AAMs). The energy dispersion spectrum, scanning and transmission electron microscopy were utilized to characterize the composition and morphology of the Ni-Cu alloy nanowire arrays. The results reveal that the nanowires in the array are uniform, well isolated and parallel to each other. The catalytic activity of the nanowire electrode arrays for ethanol oxidation was tested and the binary alloy nanowire array possesses good catalytic activity for the electro-oxidation of ethanol. The performance of ethanol electro-oxidation was controlled by varying the Cu content in the Ni-Cu alloy and the Ni-Cu alloy nanowire electrode shows much better stability than the pure Ni one.

Performance of ethanol electro-oxidation on Ni-Cu alloy nanowires through composition modulation

International Nuclear Information System (INIS)

Tian Xike; Zhao Xiaoyu; Yang Chao; Pi Zhenbang; Zhang Lide; Zhang Suxin

2008-01-01

To reduce the cost of the catalyst for direct ethanol fuel cells and improve its catalytic activity, highly ordered Ni-Cu alloy nanowire arrays have been fabricated successfully by differential pulse current electro-deposition into the pores of a porous anodic alumina membrane (AAMs). The energy dispersion spectrum, scanning and transmission electron microscopy were utilized to characterize the composition and morphology of the Ni-Cu alloy nanowire arrays. The results reveal that the nanowires in the array are uniform, well isolated and parallel to each other. The catalytic activity of the nanowire electrode arrays for ethanol oxidation was tested and the binary alloy nanowire array possesses good catalytic activity for the electro-oxidation of ethanol. The performance of ethanol electro-oxidation was controlled by varying the Cu content in the Ni-Cu alloy and the Ni-Cu alloy nanowire electrode shows much better stability than the pure Ni one

Microstructure and mechanical properties of multi-components rare earth oxide-doped molybdenum alloys

International Nuclear Information System (INIS)

Zhang Guojun; Sun Yuanjun; Zuo Chao; Wei Jianfeng; Sun Jun

2008-01-01

Pure molybdenum and molybdenum alloys doped with two- or three-components rare earth oxide particles were prepared by powder metallurgy. Both the tensile property and fracture toughness of the pure molybdenum and multi-components rare earth oxide-doped molybdenum alloys were determined at room temperature. The multi-components rare earth oxide-doped molybdenum alloys are fine grained and contain a homogeneous distribution of fine particles in the submicron and nanometer size ranges, which is why the molybdenum alloys have higher strength and fracture toughness than pure molybdenum. Quantitative analysis is used to explain the increase in yield strength with respect to grain size and second phase strengthening. Furthermore, the relationship between the tensile properties and microstructural parameters is quantitatively established

Fracture toughness of oxide-dispersion strengthened copper

Energy Technology Data Exchange (ETDEWEB)

Alexander, D.J. [Oak Ridge National Lab., TN (United States)

1996-10-01

The fracture toughness of an oxide-dispersion strengthened copper alloy AL-15 has been examined at room temperature and 250{degrees}C, in air and in vacuum (< 10{sup {minus}6} torr). Increasing test temperature causes a significant decrease in the fracture toughness of this material, in either air or vacuum environments. In addition, specimens oriented in the T-L orientation (crack growth parallel to the extrusion direction) show significantly lower toughness than those in the L-T orientation (crack growth perpendicular to the extrusion direction).

Enhanced mechanical properties and increased corrosion resistance of a biodegradable magnesium alloy by plasma electrolytic oxidation (PEO).

Science.gov (United States)

White, Leon; Koo, Youngmi; Neralla, Sudheer; Sankar, Jagannathan; Yun, Yeoheung

2016-06-01

We report the enhanced mechanical properties of AZ31 magnesium alloys by plasma electrolytic oxidation (PEO) coating in NaOH, Na 2 SiO 3 , KF and NaH 2 PO 4 ·2H 2 O containing electrolytes. Mechanical properties including wear resistance, surface hardness and elastic modulus were increased for PEO-coated AZ31 Mg alloys (PEO-AZ31). DC polarization in Hank's solution indicating that the corrosion resistance significantly increased for PEO-coating in KF-contained electrolyte. Based on these results, the PEO coating method shows promising potential for use in biodegradable implant applications where tunable corrosion and mechanical properties are needed.

Growth and characterization of oxide layers on zirconium alloys

International Nuclear Information System (INIS)

Maroto, A.J.G.; Bordoni, R.; Villegas, M.; Blesa, M.A.; Olmedo, A.M.; Iglesias, A.; Rigotti, G.

1997-01-01

Corrosion behaviour in aqueous media at high temperature of zirconium alloys has been extensively studied in order to elucidate the corrosion mechanism and kinetics. The characterization of the morphology and microstructure of these oxides through the different stages of oxide growth may contribute to understand their corrosion mechanism. Argentina has initiated a research program to correlate long term in and out-reactor corrosion of these alloys. This paper reports a comparative study of out of pile oxidation of Zr-2.5Nb and Zry-4, which are structural materials of in-core components of nuclear power plants. Kinetic data at different temperatures and microstructural characterization of the oxide films are presented. (author). 25 refs, 18 figs, 1 tab

Growth and characterization of oxide layers on zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Maroto, A J.G.; Bordoni, R; Villegas, M; Blesa, M A; Olmedo, A M; Iglesias, A; Rigotti, G [Comision Nacional de Energia Atomica, Buenos Aires (Argentina)

1997-02-01

Corrosion behaviour in aqueous media at high temperature of zirconium alloys has been extensively studied in order to elucidate the corrosion mechanism and kinetics. The characterization of the morphology and microstructure of these oxides through the different stages of oxide growth may contribute to understand their corrosion mechanism. Argentina has initiated a research program to correlate long term in and out-reactor corrosion of these alloys. This paper reports a comparative study of out of pile oxidation of Zr-2.5Nb and Zry-4, which are structural materials of in-core components of nuclear power plants. Kinetic data at different temperatures and microstructural characterization of the oxide films are presented. (author). 25 refs, 18 figs, 1 tab.

High-resolution characterization of oxidation mechanism of zirconium nuclear fuel cladding alloys

International Nuclear Information System (INIS)

Hu, J.; Lozano-Perez, S.; Grovenor, C.

2015-01-01

Full text of publication follows. Zirconium alloys are used extensively as cladding materials in modern light water reactors to separate the uranium dioxide (UO 2 ) fuel rods and the coolant water in order to prevent the escape of radioactive fission products whilst maintaining heat transfer to the coolant. With increasing demand for high burn-up in modern nuclear reactors, environmental degradation of these alloys is now the life limiting factor for fuel assemblies. As part of the MUZIC-2 collaboration studying oxidation and hydrogen pickup in Zr alloys, several high resolution analysis techniques have been used to study the microstructure of a range of commercial and developmental Zr alloys. The sample used for this investigation was prepared from a Westinghouse TM developmental alloy with composition of Zr-0.9Nb-0.01Sn-0.08Fe (wt %) in the recrystallized condition. The sample was oxidised in an autoclave at EDF Energy under simulated PWR water conditions at 360 C. degrees for 360 days. Using Transmission Electron Microscope (TEM), we have studied the development of the equiaxed-columnar-equiaxed grain structure, and observe that the columnar grains are both longer and show a stronger preferred texture in more corrosion-resistant alloys. Fresnel imaging revealed the existence of both parallel interconnected pores and some vertically interconnected pores along the columnar oxide grain boundaries, which become more disconnected near the metal-oxide interface. Electron Energy Loss Spectroscopy (EELS) provided accurate quantitative analysis of the oxygen concentration across the interface, identifying the existence of local regions of stoichiometric ZrO and Zr 3 O 2 with varying thickness. These observations will be discussed in the context of current models for oxidation in zirconium alloys. (authors)

Microstructure and mechanical properties of V–Me(Cr,W–Zr alloys as a function of their chemical–thermal treatment modes

Directory of Open Access Journals (Sweden)

V.M. Chernov

2015-07-01

Full Text Available Formation of regularities of the nanometric oxide precipitates and defect microstructure in vanadium-based low activation alloys V–Cr–Zr–(C,N,O and V–Cr–W–Zr–(C,N,O as a function of the regimes of their thermochemical treatment was investigated. Several methods of internal oxidation which provide formation of the nanosized ZrO2 particles of controllable dispersion, ensure the nanometric size of the heterophase structure to be maintained up to the temperatures as high as 1300–1400 °С, and allow the recrystallization temperature to be increased up to ≥1400 °С were proposed. Formation of such microstructure contributes to dispersion- and substructural hardening and results in more than twofold increase in the yield stress of these alloys both at room and elevated (800 °С temperatures, compared to the conventional thermo-mechanical treatment.

Mechanism and Microstructure of Oxide Fluxes for Gas Tungsten Arc Welding of Magnesium Alloy

Science.gov (United States)

Liu, L. M.; Zhang, Z. D.; Song, G.; Wang, L.

2007-03-01

Five single oxide fluxes—MgO, CaO, TiO2, MnO2, and Cr2O3—were used to investigate the effect of active flux on the depth/width ratio in AZ31B magnesium alloy. The microstructure and mechanical property of the tungsten inert gas (TIG) welding seam were studied. The oxygen content in the weld seam and the arc images during the TIG welding process were analyzed. A series of emission spectroscopy of weld arc for TIG welding for magnesium with and without flux were developed. The results showed that for the five single oxide fluxes, all can increase the weld penetration effectively and grain size in the weld seam of alternating current tungsten inert gas (ACTIG) welding of the Mg alloy. The oxygen content of the welds made without flux is not very different from those produced with oxide fluxes not considering trapped oxide. However, welds that have the best penetration have a relatively higher oxygen content among those produced with flux. It was found that the arc images with the oxide fluxes were only the enlarged form of the arc images without flux; the arc constriction was not observed. The detection of arc spectroscopy showed that the metal elements in the oxides exist as the neutral atom or the first cation in the weld arc. This finding would influence the arc properties. When TIG simulation was carried out on a plate with flux applied only on one side, the arc image video showed an asymmetric arc, which deviated toward the flux free side. The thermal stability, the dissociation energy, and the electrical conductivity of oxide should be considered when studying the mechanism for increased TIG flux weld penetration.

Atomic origins of water-vapour-promoted alloy oxidation.

Science.gov (United States)

Luo, Langli; Su, Mao; Yan, Pengfei; Zou, Lianfeng; Schreiber, Daniel K; Baer, Donald R; Zhu, Zihua; Zhou, Guangwen; Wang, Yanting; Bruemmer, Stephen M; Xu, Zhijie; Wang, Chongmin

2018-05-07

The presence of water vapour, intentional or unavoidable, is crucial to many materials applications, such as in steam generators, turbine engines, fuel cells, catalysts and corrosion 1-4 . Phenomenologically, water vapour has been noted to accelerate oxidation of metals and alloys 5,6 . However, the atomistic mechanisms behind such oxidation remain elusive. Through direct in situ atomic-scale transmission electron microscopy observations and density functional theory calculations, we reveal that water-vapour-enhanced oxidation of a nickel-chromium alloy is associated with proton-dissolution-promoted formation, migration, and clustering of both cation and anion vacancies. Protons derived from water dissociation can occupy interstitial positions in the oxide lattice, consequently lowering vacancy formation energy and decreasing the diffusion barrier of both cations and anions, which leads to enhanced oxidation in moist environments at elevated temperatures. This work provides insights into water-vapour-enhanced alloy oxidation and has significant implications in other material and chemical processes involving water vapour, such as corrosion, heterogeneous catalysis and ionic conduction.

Investigation of Selective Laser Melting Surface Alloyed Aluminium Metal Matrix Dispersive Reinforced Layers

Science.gov (United States)

Kamburov, V. V.; Dimitrova, R. B.; Kandeva, M. K.; Sofronov, Y. P.

2018-01-01

The aim of the paper is to investigate the improvement of mechanical properties and in particular wear resistance of laser surface alloyed dispersive reinforced thin layers produced by selective laser melting (SLM) technology. The wear resistance investigation of aluminium matrix composite layers in the conditions of dry friction surface with abrasive particles and nanoindentation tests were carried out. The process parameters (as scan speed) and their impact on the wear resistant layers have been evaluated. The alloyed layers containing metalized SiC particles were studied by Optical and Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray microanalysis (EDX). The obtained experimental results of the laser alloyed thin layers show significant development of their wear resistance and nanohardness due to the incorporated reinforced phase of electroless nickel coated SiC particles.

The Influence of Plasma-Based Nitriding and Oxidizing Treatments on the Mechanical and Corrosion Properties of CoCrMo Biomedical Alloy

Science.gov (United States)

Noli, Fotini; Pichon, Luc; Öztürk, Orhan

2018-04-01

Plasma-based nitriding and/or oxidizing treatments were applied to CoCrMo alloy to improve its surface mechanical properties and corrosion resistance for biomedical applications. Three treatments were performed. A set of CoCrMo samples has been subjected to nitriding at moderate temperatures ( 400 °C). A second set of CoCrMo samples was oxidized at 395 °C in pure O2. The last set of CoCrMo samples was nitrided and subsequently oxidized under the experimental conditions of previous sets (double treatment). The microstructure and morphology of the layers formed on the CoCrMo alloy were investigated by X-ray diffraction, Atomic Force Microscopy, and Scanning Electron Microscopy. In addition, nitrogen and oxygen profiles were determined by Glow Discharge Optical Emission Spectroscopy, Rutherford Backscattering Spectroscopy, Energy-Dispersive X-ray, and Nuclear Reaction Analysis. Significant improvement of the Vickers hardness of the CoCrMo samples after plasma nitriding was observed due to the supersaturated nitrogen solution and the formation of an expanded FCC γ N phase and CrN precipitates. In the case of the oxidized samples, Vickers hardness improvement was minimal. The corrosion behavior of the samples was investigated in simulated body fluid (0.9 pct NaCl solution at 37 °C) using electrochemical techniques (potentiodynamic polarization and cyclic voltammetry). The concentration of metal ions released from the CoCrMo surfaces was determined by Instrumental Neutron Activation Analysis. The experimental results clearly indicate that the CoCrMo surface subjected to the double surface treatment consisting in plasma nitriding and plasma oxidizing exhibited lower deterioration and better resistance to corrosion compared to the nitrided, oxidized, and untreated samples. This enhancement is believed to be due to the formation of a thicker and more stable layer.

Characterization of zirconium alloy oxidation films by alternating current impedance

International Nuclear Information System (INIS)

Rosecrans, P.M.

1984-01-01

Kinetics of zirconium alloy oxidation are highly nonlinear. The results of electrochemical measurements and electron microscopy support the existence of porosity in oxide films formed on zirconium alloys in high temperature aqueous environments. Analytical treatment is presented relating oxidation kinetics to the thickness and distribution of nonporous elements within the oxide. This analysis illustrates that both the level and distribution of porosity within the oxide factor into oxidation kinetics. The barrier layer model can provide a basis for predicting the effect of environmental changes on oxidation rate. In addition, it demonstrates the need for further research into porosity generation mechanisms in oxide films

Characterization of zirconium alloy oxidation films by alternating current impedance

International Nuclear Information System (INIS)

Rosecrans, P.M.

1983-11-01

Kinetics of zirocnium alloy oxidation are highly nonlinear. The results of electrochemical measurements and electron microscopy support the existence of porosity in oxide films formed on zirconium alloys in high temperature aqueous environments. Analytical treatment is presented relating oxidation kinetics to the thickness and distribution of nonporous elements within the oxide. This analysis illustrates that both the level and distribution of porosity within the oxide factor into oxidation kinetics. The barrier layer model can provide a basis for predicting the effect of environmental changes on oxidation rate. In addition, it demonstrates the need for further research into porosity generation mechanisms in oxide films

A review of the irradiation evolution of dispersed oxide nanoparticles in the b.c.c. Fe-Cr system: Current understanding and future directions

Energy Technology Data Exchange (ETDEWEB)

Wharry, Janelle P., E-mail: jwharry@purdue.edu [Purdue University, 400 Central Drive, West Lafayette, IN 47907 (United States); Swenson, Matthew J.; Yano, Kayla H. [Boise State University, 1910 University Drive, Boise, ID 83725 (United States)

2017-04-01

Thus far, a number of studies have investigated the irradiation evolution of oxide nanoparticles in b.c.c. Fe-Cr based oxide dispersion strengthened (ODS) alloys. But given the inconsistent experimental conditions, results have been widely variable and inconclusive. Crystal structure and chemistry changes differ from experiment to experiment, and the total nanoparticle volume fraction has been observed to both increase and decrease. Furthermore, there has not yet been a comprehensive review of the archival literature. In this paper, we summarize the existing studies on nanoparticle irradiation evolution. We note significant observations with respect to oxide nanoparticle crystallinity, composition, size, and number density. We discuss four possible contributing mechanisms for nanoparticle evolution: ballistic dissolution, Ostwald ripening, irradiation-enhanced diffusion, and homogeneous nucleation. Finally, we propose future directions to achieve a more comprehensive understanding of irradiation effects on oxide nanoparticles in ODS alloys.

Mechanical behavior of tungsten–vanadium–lanthana alloys as function of temperature

Energy Technology Data Exchange (ETDEWEB)

Palacios, T., E-mail: teresa.palacios@mater.upm.es [Departamento de Ciencia de Materiales-CISDEM, Universidad Politécnica de Madrid, E.T.S.I. Caminos, Canales y Puertos, C/Professor Aranguren s/n, 28040 Madrid (Spain); Pastor, J.Y. [Departamento de Ciencia de Materiales-CISDEM, Universidad Politécnica de Madrid, E.T.S.I. Caminos, Canales y Puertos, C/Professor Aranguren s/n, 28040 Madrid (Spain); Aguirre, M.V. [Departamento de Tecnologías Especiales Aplicadas a la Aeronáutica, Universidad Politécnica de Madrid, E.I. Aeronáutica y del Espacio, 28040 Madrid (Spain); Martín, A. [Departamento de Ciencia de Materiales-CISDEM, Universidad Politécnica de Madrid, E.T.S.I. Caminos, Canales y Puertos, C/Professor Aranguren s/n, 28040 Madrid (Spain); Monge, M.A.; Muñóz, A.; Pareja, R. [Departamento de Física, Universidad Carlos III de Madrid, Leganés (Spain)

2013-11-15

The mechanical behavior of three tungsten (W) alloys with vanadium (V) and lanthana (La{sub 2}O{sub 3}) additions (W–4%V, W–1%La{sub 2}O{sub 3}, W–4%V–1%La{sub 2}O{sub 3}) processed by hot isostatic pressing (HIP) have been compared with pure-W to analyze the influence of the dopants. Mechanical characterization was performed by three point bending (TPB) tests in an oxidizing air atmosphere and temperature range between 77 (immersion tests in liquid nitrogen) and 1273 K, through which the fracture toughness, flexural strength, and yield strength as function of temperature were obtained. Results show that the V and La{sub 2}O{sub 3} additions improve the mechanical properties and oxidation behavior, respectively. Furthermore, a synergistic effect of both dopants results in an extraordinary increase of the flexure strength, fracture toughness and resistance to oxidation compared to pure-W, especially at higher temperatures. In addition, a new experimental method was developed to obtain a very small notch tip radius (around 5–7 μm) and much more similar to a crack through the use of a new machined notch. The fracture toughness results were lower than those obtained with traditional machining of the notch, which can be explained with electron microscopy, observations of deformation in the rear part of the notch tip. Finally, scanning electron microscopy (SEM) examination of the microstructure and fracture surfaces was used to determine and analyze the relationship between the macroscopic mechanical properties and the micromechanisms of failure involved, depending on the temperature and the dispersion of the alloy.

Effect of two-stage sintering process on microstructure and mechanical properties of ODS tungsten heavy alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Kyong H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of); Cha, Seung I. [International Center for Young Scientists, National Institute for Materials Science 1-1, Namiki, Tsukuba 305-0044 (Japan); Ryu, Ho J. [DUPIC, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yusong-gu, Taejon 305-353 (Korea, Republic of); Hong, Soon H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of)], E-mail: shhong@kaist.ac.kr

2007-06-15

Oxide dispersion strengthened (ODS) tungsten heavy alloys have been considered as promising candidates for advanced kinetic energy penetrator due to their characteristic fracture mode compared to conventional tungsten heavy alloy. In order to obtain high relative density, the ODS tungsten heavy alloy needs to be sintered at higher temperature for longer time, however, induces growth of tungsten grains. Therefore, it is very difficult to obtain controlled microstructure of ODS tungsten heavy alloy having fine tungsten grains with full densification. In this study, two-stage sintering process, consisted of primary solid-state sintering and followed by secondary liquid phase sintering, was introduced for ODS tungsten heavy alloys. The mechanically alloyed 94W-4.56Ni-1.14Fe-0.3Y{sub 2}O{sub 3} powders are solid-state sintered at 1300-1450 deg. C for 1 h in hydrogen atmosphere, and followed by liquid phase sintering temperature at 1465-1485 deg. C for 0-60 min. The microstructure of ODS tungsten heavy alloys showed high relative density above 97%, with contiguous tungsten grains after primary solid-state sintering. The microstructure of solid-state sintered ODS tungsten heavy alloy was changed into spherical tungsten grains embedded in W-Ni-Fe matrix during secondary liquid phase sintering. The two-stage sintered ODS tungsten heavy alloy from mechanically alloyed powders showed finer microstructure and higher mechanical properties than conventional liquid phase sintered alloy. The mechanical properties of ODS tungsten heavy alloys are dependent on the microstructural parameters such as tungsten grain size, matrix volume fraction and tungsten/tungsten contiguity, which can be controlled through the two-stage sintering process.

Oxidation kinetics of amorphous AlxZr1−x alloys

International Nuclear Information System (INIS)

Weller, K.; Wang, Z.M.; Jeurgens, L.P.H.; Mittemeijer, E.J.

2016-01-01

The oxidation kinetics of amorphous Al x Zr 1−x alloys (solid solution) has been studied as function of the alloy composition (0.26 ≤ x ≤ 0.68) and the oxidation temperature (350 °C ≤ T ≤ 400 °C; at constant pO 2  = 1 × 10 5  Pa) by a combinatorial approach using spectroscopic ellipsometry (SE), Auger electron spectroscopy (AES) depth profiling, transmission electron microscopy (TEM) and X-ray diffraction (XRD) analysis. Thermal oxidation of the am-Al x Zr 1−x alloys results in the formation of an amorphous oxide overgrowth with a thermodynamically preferred singular composition, corresponding to a constant Al ox /Zr ox ratio of 0.5. Both the solubility and the diffusivity of oxygen in the am-Al x Zr 1−x alloy substrate increase considerably with increasing Zr content, in particular for Zr contents above 49 at.% Zr. Strikingly, the oxidation kinetics exhibit a transition from parabolic oxide growth kinetics for Al-rich am-Al x Zr 1−x alloys (x ≥ 0.51) to linear oxide growth kinetics for Zr-rich am-Al x Zr 1−x alloys (x < 0.35). The underlying oxidation mechanism is discussed. It is concluded that the oxidation kinetics of the amorphous Al x Zr 1−x alloys for 0.26 ≤ x ≤ 0.68 and 350 °C ≤ T ≤ 400 °C are governed by: (i) the atomic mobilities of O and Al in the alloy substrate at the reacting oxide/alloy interface, (ii) the solubility of O in the substrate and (iii) the compositional constraint due to the thermodynamically preferred formation of an amorphous oxide phase of singular composition.

The influence of second-phase dispersion on environmental embrittlement of Ni3(Si,Ti) alloys

International Nuclear Information System (INIS)

Takasugi, T.; Hanada, S.

1999-01-01

Some quaternary Ni 3 (Si,Ti) alloyed with transition elements V, Nb, Zr and Hf was prepared beyond their maximum solubility limits to investigate the effect of second-phase dispersion on moisture-induced embrittlement. V-added Ni 3 (Si,Ti) alloy contained ductile fcc-type Ni solid solution as the second-phase, while Nb-, Zr- and Hf-added Ni 3 (Si,Ti) alloys contained hard dispersion compounds as the second-phase. V- and Nb-added Ni 3 (Si,Ti) alloys did not display reduced tensile elongation in air, indicating that their second phases have the effect of suppressing the moisture-induced embrittlement. Possible mechanisms for the beneficial effect by the second phase on the moisture-induced embrittlement of V- and Nb-added Ni 3 (Si,Ti) alloys are discussed in association with hydrogen behavior and deformation property in the constituent phases or at matrix/second-phase interface

Manufacturing and mechanical property test of the large-scale oxide dispersion strengthened martensitic mother tube by hot isostatic pressing and hot extrusion process

International Nuclear Information System (INIS)

Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Fujiwara, Masayuki

2003-09-01

Mass production capability of Oxide Dispersion Strengthened (ODS) ferritic steel cladding (9Cr) is evaluated in the Phase II of the Feasibility Studies on Commercialized Fast Reactor Cycle System. The cost for manufacturing mother tube is a dominant factor in the total cost for manufacturing ODS ferritic cladding. In this study, the large-scale 9Cr-ODS martensitic mother tube was produced by overseas supplier with mass production equipments for commercialized ODS steels. The process of manufacturing the ODS mother tube consists of raw material powder production, mechanical alloying by high energy ball mill, hot isostatic pressing(HIP), and hot extrusion. Following results were obtained in this study. (1) Micro structure of the ODS steels is equivalent to that of domestic products, and fine oxides are uniformly distributed. The mechanical alloying by large capacity (1 ton) ball mill can be satisfactorily carried out. (2) A large scale mother tube (65 mm OD x 48 mm ID x 10,000 mm L), which can produce about 60 pieces of 3 m length ODS ferritic claddings by four times cold rolling, have been successfully manufactured through HIP and Hot Extrusion process. (3) Rough surface of the mother tubes produced in this study can be improved by selecting the reasonable hot extrusion condition. (4) Hardness and tensile strength of the manufactured ODS steels are lower than domestic products with same chemical composition. This is owing to the high aluminum content in the product, and those properties could be improved by decreasing the aluminum content in the raw material powder. (author)

Mechanosynthesis of A Ferritic ODS (Oxide Dispersion Strengthened) Steel Containing 14% Chromium and Its Characterization

Science.gov (United States)

Rivai, A. K.; Dimyati, A.; Adi, W. A.

2017-05-01

One of the advanced materials for application at high temperatures which is aggressively developed in the world is ODS (Oxide Dispersion strengthened) steel. ODS ferritic steels are one of the candidate materials for future nuclear reactors in the world (Generation IV reactors) because it is able to be used in the reactor above 600 °C. ODS ferritic steels have also been developed for the interconnect material of SOFC (Solid Oxide Fuel Cell) which will be exposed to about 800 °C of temperature. The steel is strengthened by dispersing homogeneously of oxide particles (ceramic) in nano-meter sized in the matrix of the steel. Synthesis of a ferritic ODS steel by dispersion of nano-particles of yttrium oxide (yttria: Y2O3) as the dispersion particles, and containing high-chromium i.e. 14% has been conducted. Synthesis of the ODS steels was done mechanically (mechanosynthesis) using HEM (High Energy ball Milling) technique for 40 and 100 hours. The resulted samples were characterized using SEM-EDS (Scanning Electron Microscope-Energy Dispersive Spectroscope), and XRD (X-ray diffraction) to analyze the microstructure characteristics. The results showed that the crystal grains of the sample with 100 hours milling time was much smaller than the sample with 40 hours milling time, and some amount of alloy was formed during the milling process even for 40 hours milling time. Furthermore, the structure analysis revealed that some amount of iron atom substituted by a slight amount of chromium atom as a solid solution. The quantitative analysis showed that the phase mostly consisted of FeCr solid-solution with the structure was BCC (body-centered cubic).

Corrosion mechanisms of zirconium alloys - study of the initial oxidation kinetics and of the mechanical behaviour of the metal/oxide system

International Nuclear Information System (INIS)

Parise, M.

1996-12-01

Nuclear fuel claddings are made of zirconium alloys. The conditions of use lead the cladding oxidize outside. The so-formed layers behaves like a thermal barrier and prevents from using oxidized claddings with an oxide thickness larger than 100 μm. The oxidation kinetic is approximately cubic for oxide thicknesses smaller than about 2μm, linear beyond. A kinetic model has been proposed which estimates the post-transition growth rate from the kinetic parameters of the pre-transition state and morphological features of post-transition layers. This work aims at providing the necessary elements to validate this model and studying the layers around the kinetic transition, in order to determine whether the oxidation mechanisms before and after the transition are similar. Thicknesses of the 50 - 500 nm range of the oxide layers are measured by an optical method; pre-transition kinetics are thus precisely determined. The effect of the composition, the thermal treatment and the presence of oxygen in solid solution is studied. The morphological and crystallographic study of the layers show that they exhibit a lot of similarities before and after the kinetic transition. The results concerning the kinetic aspects and the morphology of the post-transition layers point out that the proposed model leads to realistic post-transition growth rates. Furthermore, the kinetic transition corresponds to the appearance of cracks in the oxide layer. The mechanical behaviour of the metal/oxide system has been modelled at different scales. When the specific behaviours of the metal and the oxide are taken into account together with the interface geometry, radial stresses appear, which are high enough to locally open cracks. The appearance and localization of cracks depend on both the interface geometry and the stress distribution in the metal/oxide system. (author)

Multiscale model of metal alloy oxidation at grain boundaries

International Nuclear Information System (INIS)

Sushko, Maria L.; Alexandrov, Vitaly; Schreiber, Daniel K.; Rosso, Kevin M.; Bruemmer, Stephen M.

2015-01-01

High temperature intergranular oxidation and corrosion of metal alloys is one of the primary causes of materials degradation in nuclear systems. In order to gain insights into grain boundary oxidation processes, a mesoscale metal alloy oxidation model is established by combining quantum Density Functional Theory (DFT) and mesoscopic Poisson-Nernst-Planck/classical DFT with predictions focused on Ni alloyed with either Cr or Al. Analysis of species and fluxes at steady-state conditions indicates that the oxidation process involves vacancy-mediated transport of Ni and the minor alloying element to the oxidation front and the formation of stable metal oxides. The simulations further demonstrate that the mechanism of oxidation for Ni-5Cr and Ni-4Al is qualitatively different. Intergranular oxidation of Ni-5Cr involves the selective oxidation of the minor element and not matrix Ni, due to slower diffusion of Ni relative to Cr in the alloy and due to the significantly smaller energy gain upon the formation of nickel oxide compared to that of Cr 2 O 3 . This essentially one-component oxidation process results in continuous oxide formation and a monotonic Cr vacancy distribution ahead of the oxidation front, peaking at alloy/oxide interface. In contrast, Ni and Al are both oxidized in Ni-4Al forming a mixed spinel NiAl 2 O 4 . Different diffusivities of Ni and Al give rise to a complex elemental distribution in the vicinity of the oxidation front. Slower diffusing Ni accumulates in the oxide and metal within 3 nm of the interface, while Al penetrates deeper into the oxide phase. Ni and Al are both depleted from the region 3–10 nm ahead of the oxidation front creating voids. The oxide microstructure is also different. Cr 2 O 3 has a plate-like structure with 1.2–1.7 nm wide pores running along the grain boundary, while NiAl 2 O 4 has 1.5 nm wide pores in the direction parallel to the grain boundary and 0.6 nm pores in the perpendicular direction providing an additional

Radiation Stability of Nanoclusters in Nano-structured Oxide Dispersion Strengthened (ODS) Steels

International Nuclear Information System (INIS)

Certain, Alicia G.; Kuchibhatla, Satyanarayana; Shutthanandan, V.; Allen, T. R.

2013-01-01

Nanostructured oxide dispersion strengthened (ODS) steels are considered candidates for nuclear fission and fusion applications at high temperature and dose. The complex oxide nanoclusters in these alloys provide high-temperature strength and are expected to afford better radiation resistance. Proton, heavy ion, and neutron irradiations have been performed to evaluate cluster stability in 14YWT and 9CrODS steel under a range of irradiation conditions. Energy-filtered transmission electron microscopy and atom probe tomography were used in this work to analyze the evolution of the oxide population.

Characterization of oxide scales grown on alloy 310S stainless steel after long term exposure to supercritical water at 500 °C

Energy Technology Data Exchange (ETDEWEB)

Behnamian, Yashar, E-mail: behnamia@ualberta.ca [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 1H9 (Canada); Mostafaei, Amir [Department of Mechanical Engineering and Materials Science, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Kohandehghan, Alireza [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 1H9 (Canada); Amirkhiz, Babak Shalchi [Canmet MATERIALS, Natural Resources Canada, Hamilton, Ontario L8P 0A5 (Canada); Serate, Daniel [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 1H9 (Canada); Zheng, Wenyue [Canmet MATERIALS, Natural Resources Canada, Hamilton, Ontario L8P 0A5 (Canada); Guzonas, David [Canadian Nuclear Laboratories, Chalk River Laboratories, Chalk River, Ontario K0J 1J0 (Canada); Chmielus, Markus [Department of Mechanical Engineering and Materials Science, University of Pittsburgh, Pittsburgh, PA 15261 (United States); Chen, Weixing, E-mail: Weixing@ualberta.ca [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 1H9 (Canada); Luo, Jing Li, E-mail: Jingli.luo@ualberta.ca [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 1H9 (Canada)

2016-10-15

The oxide scale grown of static capsules made of alloy 310S stainless steel was investigated by exposure to the supercritical water at 500 °C 25 MPa for various exposure times up to 20,000 h. Characterization techniques such as X-ray diffraction, scanning/transmission electron microscopy, energy dispersive spectroscopy, and fast Fourier transformation were employed on the oxide scales. The elemental and phase analyses indicated that long term exposure to the SCW resulted in the formation of scales identified as Fe{sub 3}O{sub 4} (outer layer), Fe-Cr spinel (inner layer), Cr{sub 2}O{sub 3} (transition layer) on the substrate, and Ni-enrichment (chrome depleted region) in the alloy 310S. It was found that the layer thickness and weight gain vs. exposure time followed parabolic law. The oxidation mechanism and scales grown on the alloy 310S stainless steel exposed to SCW are discussed. - Highlights: •Oxidation of alloy 310S stainless steel exposed to SCW (500 °C/25 MPa) •The layer thickness and weight gain vs. exposure time followed parabolic law. •Oxide layers including Fe{sub 3}O{sub 4} (outer), Fe-Cr spinel (inner) and Cr{sub 2}O{sub 3} (transition) •Ni element is segregated by the selective oxidation of Cr.

Synthesis and Characterization of Oxide Dispersion Strengthened Ferritic Steel via a Sol-Gel Route

International Nuclear Information System (INIS)

Sun Qinxing; Zhang Tao; Wang Xianping; Fang Qianfeng; Hu Jing; Liu Changsong

2012-01-01

Nanocrystalline oxide dispersion strengthened (ODS) ferritic steel powders with nominal composition of Fe-14Cr-3W-0.3Ti-0.4Y 2 O 3 are synthesized using sol-gel method and hydrogen reduction. At low reduction temperature the impurity phase of CrO is detected. At higher reduction temperature the impurity phase is Cr 2 O 3 which eventually disappears with increasing reduction time. A pure ODS ferritic steel phase is obtained after reducing the sol-gel resultant products at 1200°C for 3 h. The HRTEM and EDS mapping indicate that the Y 2 O 3 particles with a size of about 15 nm are homogenously dispersed in the alloy matrix. The bulk ODS ferritic steel samples prepared from such powders exhibit good mechanical performance with an ultimate tensile stress of 960 MPa.

Oxidation behaviour of Zr-Ce alloys. Kinetic and microstructure aspects

International Nuclear Information System (INIS)

Rouillon, Ludovic

1996-01-01

As Zircaloy alloys are used for fuel rods in pressurized water nuclear reactors, this research thesis aims at studying and improving corrosion resistance of zirconium alloys while maintaining their mechanical properties. It more precisely deals with the kinetic and microstructure aspects of the external corrosion of the cladding by the coolant. In the case of Zircaloys, this corrosion is characterized by a kinetic transition from an initially parabolic to a linear regime. This research aims at intervening on this transition by elaborating zirconium alloys containing an element which stabilizes zirconia, in this case cerium. After having reported a bibliographical study on sheath oxidation, on parameters which influence sheath oxidation kinetics, on zirconia stabilization by doping elements, on the interest of lanthanide oxides, the author reports a feasibility study on the use of cerium (choice and preparation, sintered ceramic characterization, annealing of stabilized zirconia), reports a metallurgical study of Zr-Ce alloys, reports the study of the oxidation behaviour of these alloys (in autoclave, in presence of oxygen, under oxygen and then water) and the characterization of the microstructures of the oxide layers. He finally discusses the relationship between microstructure and oxidation kinetics, the role of cerium in the oxidation process, and the role of water in the oxidation process [fr

Oxidation behaviour of bulk W-Cr-Ti alloys prepared by mechanical alloying and HIPing

International Nuclear Information System (INIS)

García-Rosales, C.; López-Ruiz, P.; Alvarez-Martín, S.; Calvo, A.; Ordás, N.; Koch, F.; Brinkmann, J.

2014-01-01

Self-passivating tungsten based alloys are expected to provide a major safety advantage compared to pure tungsten when used as first wall armour of future fusion reactors, due to the formation of a protective oxide scale, preventing the formation of volatile and radioactive WO 3 in case of a loss of coolant accident with simultaneous air ingress. In this work results of isothermal oxidations tests at 800 and 1000 °C on bulk alloy WCr12Ti2.5 performed by thermogravimetric analysis (TGA) and by exposure to flowing air in a furnace are presented. In both cases a thin, dense Cr 2 O 3 layer is found at the outer surface, below which a Cr 2 WO 6 scale and Ti 2 CrO 5 layers alternating with WO 3 are formed. The Cr 2 O 3 , Cr 2 WO 6 and Ti 2 CrO 5 scales act as protective barriers against fast inward O 2− diffusion. The oxidation kinetics seems to be linear for the furnace exposure tests while for the TGA tests at 800 °C the kinetics is first parabolic, transforming into linear after an initial phase. The linear oxidation rates are 2–3 orders of magnitude lower than for pure W

Cermet anode with continuously dispersed alloy phase and process for making

Science.gov (United States)

Marschman, Steven C.; Davis, Norman C.

1989-01-01

Cermet electrode compositions and methods for making are disclosed which comprise NiO--NiFe.sub.2 O.sub.4 --Cu--Ni. Addition of an effective amount of a metallic catalyst/reactant to a composition of a nickel/iron/oxide, NiO, copper, and nickel produces a stable electrode having significantly increased electrical conductivity. The metallic catalyst functions to disperse the copper and nickel as an alloy continuously throughout the oxide phase of the cermet to render the electrode compositon more highly electrically conductive than were the third metal not present in the base composition. The third metal is preferably added to the base composition as elemental metal and includes aluminum, magnesium, sodium and gallium. The elemental metal is converted to a metal oxide during the sintering process.

Influence of scandium addition on the high-temperature grain size stabilization of oxide-dispersion-strengthened (ODS) ferritic alloy

Energy Technology Data Exchange (ETDEWEB)

Li, Lulu, E-mail: lli18@ncsu.edu; Xu, Weizong; Saber, Mostafa; Zhu, Yuntian; Koch, Carl C.; Scattergood, Ronald O.

2015-06-11

The influence of 1–4 at% Sc addition on the thermal stability of mechanically alloyed ODS ferritic alloy was studied in this work. Sc addition was found to significantly stabilize grain size and microhardness at high temperatures. Grain sizes of samples with 1 and 4 at% Sc was found maintained in the nanoscale range at temperatures up to 1000 °C with hardness maintained at 5.6 and 6.7 GPa, respectively. The detailed microstructure was also investigated from EDS elemental mapping, where nanofeatures [ScTiO] were observed, while nanosized [YTiO] particles were rarely seen. This is probably due to the concentration difference between Sc and Y, leading to the formation of [ScTiO] favoring that of [YTiO]. Precipitation was considered as the major source for the observed high temperature stabilization. In addition, 14YT–Sc alloys without large second phases such as Ti-oxide can exhibit better performance compared to conventional ODS materials.

High resolution Transmission Electron Microscopy characterization of a milled oxide dispersion strengthened steel powder

Energy Technology Data Exchange (ETDEWEB)

Loyer-Prost, M., E-mail: marie.loyer-prost@cea.fr [DEN-Service de Recherches de Métallurgie Physique, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Merot, J.-S. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Ribis, J. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Le Bouar, Y. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Chaffron, L. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Legendre, F. [DEN-Service de la Corrosion et du Comportement des Matériaux dans leur Environnement, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

2016-10-15

Oxide Dispersion Strengthened (ODS) steels are promising materials for generation IV fuel claddings as their dense nano-oxide dispersion provides good creep and irradiation resistance. Even if they have been studied for years, the formation mechanism of these nano-oxides is still unclear. Here we report for the first time a High Resolution Transmission Electron Microscopy and Energy Filtered Transmission Electron Microscopy characterization of an ODS milled powder. It provides clear evidence of the presence of small crystalline nanoclusters (NCs) enriched in titanium directly after milling. Small NCs (<5 nm) have a crystalline structure and seem partly coherent with the matrix. They have an interplanar spacing close to the (011) {sub bcc} iron structure. They coexist with larger crystalline spherical precipitates of 15–20 nm in size. Their crystalline structure may be metastable as they are not consistent with any Y-Ti-O or Ti-O structure. Such detailed observations in the as-milled grain powder confirm a mechanism of Y, Ti, O dissolution in the ferritic matrix followed by a NC precipitation during the mechanical alloying process of ODS materials. - Highlights: • We observed an ODS ball-milled powder by high resolution transmission microscopy. • The ODS ball-milled powder exhibits a lamellar microstructure. • Small crystalline nanoclusters were detected in the milled ODS powder. • The nanoclusters in the ODS milled powder are enriched in titanium. • Larger NCs of 15–20 nm in size are, at least, partly coherent with the matrix.

Evolution of zirconium-based precipitates during oxidation and irradiation of Zr alloys (impact on the oxidation kinetics of Zr alloys)

International Nuclear Information System (INIS)

Pecheur, Dominique

1993-01-01

As the oxidation of the zircaloy sheath is one of the factors which limit the lifetime of nuclear fuel rods, this research thesis aims at a better knowledge of the involved oxidation mechanisms and to improve the oxidation resistance in order to increase rod lifetime. Oxidation test performed in autoclave to study zirconium alloy oxidation without irradiation showed that oxidation kinetics is significantly higher under irradiation. This difference is attributed to a different evolution of the sheath material under irradiation. Thus, this research focused on the role of precipitates in the oxidation process of zirconium alloys, and on the impact of their amorphization on this oxidation. After a detailed description of the context and of the various implemented experimental means, the author presents the results obtained on a reference material on the one hand, and on a material irradiated by ions or neutrons on the other hand. More particularly, the author studied in these both cases the introduction of precipitates in the oxide layer by transmission electronic microscopy, and oxidation kinetics obtained in autoclave on these two types of material. He reports the analysis of the introduction of precipitates in the oxide layer formed on the reference material. He proposes interpretations for the evolutions of structure and of chemical compositions of precipitates in the oxide layer. These observations are then correlated with oxidation kinetics in these alloys. Finally, the author discusses results of oxidation tests obtained on materials irradiated by ions and by neutrons [fr

Positron annihilation study of the vacancy clusters in ODS Fe-14Cr alloys

Science.gov (United States)

Domínguez-Reyes, R.; Auger, M. A.; Monge, M. A.; Pareja, R.

2017-04-01

Oxide dispersion strengthened Fe14Cr and Fe14CrWTi alloys produced by mechanical alloying and hot isostatic pressing were subjected to isochronal annealing up to 1400 °C, and the evolution and thermal stability of the vacancy-type defects were investigated by positron annihilation spectroscopy (PAS). The results were compared to those from a non-oxide dispersion strengthened Fe14Cr alloy produced by following the same powder metallurgy route. The long lifetime component of the PAS revealed the existence of tridimensional vacancy clusters, or nanovoids, in all these alloys. Two recovery stages are found in the oxide dispersion strengthened alloys irrespective of the starting conditions of the samples. The first one starting at T > 750 °C is attributed to thermal shrinkage of large vacancy clusters, or voids. A strong increase in the intensity of the long lifetime after annealing at temperatures in the 800-1050 °C range indicates the development of new vacancy clusters. These defects appear to be unstable above 1050 °C, but some of them remain at temperatures as high as 1400 °C, at least for 90 min.

Corrosion mechanism of a Ni-based alloy in supercritical water: Impact of surface plastic deformation

International Nuclear Information System (INIS)

Payet, Mickaël; Marchetti, Loïc; Tabarant, Michel; Chevalier, Jean-Pierre

2015-01-01

Highlights: • The dissolution of Ni and Fe cations occurs during corrosion of Ni-based alloys in SCW. • The nature of the oxide layer depends locally on the alloy microstructure. • The corrosion mechanism changes when cold-work increases leading to internal oxidation. - Abstract: Ni–Fe–Cr alloys are expected to be a candidate material for the generation IV nuclear reactors that use supercritical water at temperatures up to 600 °C and pressures of 25 MPa. The corrosion resistance of Alloy 690 in these extreme conditions was studied considering the surface finish of the alloy. The oxide scale could suffer from dissolution or from internal oxidation. The presence of a work-hardened zone reveals the competition between the selective oxidation of chromium with respect to the oxidation of nickel and iron. Finally, corrosion mechanisms for Ni based alloys are proposed considering the effects of plastically deformed surfaces and the dissolution.

Strengthening mechanisms and deformation behavior of cryomilled Al–Cu–Mg–Ag alloy

Energy Technology Data Exchange (ETDEWEB)

Kurmanaeva, Lilia, E-mail: lkurmanaeva@ucdavis.com [Department of Chemical Engineering & Materials Science, University of California, Davis, One Shields Avenue, Davis, CA 95616 (United States); Topping, Troy D. [Department of Chemical Engineering & Materials Science, University of California, Davis, One Shields Avenue, Davis, CA 95616 (United States); California State University, Sacramento, 6000 J Street, Sacramento, CA 95819 (United States); Wen, Haiming; Sugahara, Haruka; Yang, Hanry; Zhang, Dalong; Schoenung, Julie M.; Lavernia, Enrique J. [Department of Chemical Engineering & Materials Science, University of California, Davis, One Shields Avenue, Davis, CA 95616 (United States)

2015-05-25

Highlights: • Ultra-fine and coarse grained Al–Cu–Mg–Ag alloy samples were processed by methods of powder metallurgy. • Despite thermal exposure during consolidation,cryomilled materials retain an ultra-fine grained structure due to the presence of nano-dispersoids at grain boundaries. • Cryomilling results in a change in precipitation kinetics, due to the depletion of Mg atoms at the grain interiors and segregation of Mg, Cu and Ag atoms at grain boundaries. • Dominant deformation mechanisms in cryomilled samples were grain boundary strengthening and dispersion strengthening from oxides and nitrides. - Abstract: In the last decade, the commercially available heat-treatable aluminum alloy (AA) 2139 (Al–Cu–Mg–Ag) has generated interest within the aerospace and defense communities because of its high strength and damage tolerance as compared to those of other AA 2XXX alloys. In this work we investigate the possibility of enhancing the performance of AA 2139 via a nanostructuring approach involving the consolidation of cryomilled powders. For comparison purposes, two types of feedstock powders (cryomilled and unmilled, gas-atomized powder), were consolidated via dual mode dynamic forging. Our results show that, following heat treatment (HT), the strength of the cryomilled material increases in the range of ∼25% to ∼200% relative to that of the unmilled counterparts, depending on specific processing parameters. We present microstructural data, including grain size and precipitate chemistry, to provide insight into the underlying strengthening mechanisms. Vickers microhardess tests are used to evaluate peak heat treatments, and tensile testing is performed to characterize mechanical behavior. The kinetics of precipitation, strengthening mechanisms and deformation behavior are discussed. It is proposed that the combination of elemental segregation with the presence of oxides along grain boundaries, both facilitated by enhanced diffusion paths, are

Development of amorphous and nanocrystalline Al65Cu35-xZrx alloys by mechanical alloying

International Nuclear Information System (INIS)

Manna, I.; Chattopadhyay, P.P.; Banhart, F.; Fecht, H.J.

2004-01-01

Mechanical alloying of Al 65 Cu 35-x Zr x (x=5, 15 and 25 at.% Zr) elemental powder blends by planetary ball milling up to 50 h yields amorphous and/or nanocrystalline products. Microstructure of the milled product at different stages of milling has been characterized by X-ray diffraction, (XRD) high-resolution transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS). Among the different alloys synthesized by mechanical alloying, Al 65 Cu 20 Zr 15 yields a predominantly amorphous product, while the other two alloys develop a composite microstructure comprising nanocrystalline and amorphous solid solutions in Al 65 Cu 10 Zr 25 and nano-intermetallic phase/compound in Al 65 Cu 30 Zr 5 , respectively. The genesis of solid-state amorphization in Al 65 Cu 20 Zr 15 and Al 65 Cu 10 Zr 25 is investigated

Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

International Nuclear Information System (INIS)

ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

2000-01-01

A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, αprime precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9 at

Strengthening mechanisms of Fe nanoparticles for single crystal Cu–Fe alloy

International Nuclear Information System (INIS)

Shi, Guodong; Chen, Xiaohua; Jiang, Han; Wang, Zidong; Tang, Hao; Fan, Yongquan

2015-01-01

A single crystal Cu–Fe alloy with finely dispersed precipitate Fe nanoparticles was fabricated in this study. The interface relationship of iron nanoparticle and copper matrix was analyzed with a high-resolution transmission electron microscope (HRTEM), and the effect of Fe nanoparticles on mechanical properties of single crystal Cu–Fe alloy was discussed. Results show that, the finely dispersed Fe nanoparticles can be obtained under the directional solidification condition, with the size of 5–50 nm and the coherent interface between the iron nanoparticle and the copper matrix. Single crystal Cu–Fe alloy possesses improved tensile strength of 194.64 MPa, and total elongation of 44.72%, respectively, at room temperature, in contrast to pure Cu sample. Nanoparticles which have coherent interface with matrix can improve the dislocation motion state. Some dislocations can slip through the nanoparticle along the coherent interface and some dislocations can enter into the nanoparticles. Thus to improve the tensile strength of single crystal Cu–Fe alloy without sacrificing the ductility simultaneously. Based on the above analyses, strengthening mechanisms of Fe nanoparticles for single crystal Cu–Fe alloy was described

Structure and mechanical properties of Al-3Fe rapidly solidified alloy

International Nuclear Information System (INIS)

Karakoese, Ercan; Keskin, Mustafa

2011-01-01

The Al based Al-3 wt%Fe alloy was prepared by conventionally casting (ingot) and further processed the melt-spinning technique and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS), differential scanning calorimetry (DSC) and the Vickers microhardness tester. The rapidly solidified (RS) binary alloys were composed of supersaturated α-Al solid solution and finely dispersed intermetallic phases. Experimental results showed that the mechanical properties of RS alloys were enhanced, which can be attributed to significant changes in the microstructure. The dependence of microhardness H V on the solidification rate (V) was analysed. These results showed that with the increasing values of V, the values of H V increased.

Oxidation of zirconium alloys in steam: influence of tetragonal zirconia on oxide growth mechanism

International Nuclear Information System (INIS)

Godlewski, J.

1990-07-01

The oxidation of zirconium alloys in presence of steam, presents after a 'parabolic' growth law, an acceleration of the oxidation velocity. This phenomenon limits the use of zirconium alloys as nuclear fuel cladding element. In order to determine the physico-chemical process leading to this kinetic transition, two approaches have been carried out: the first one has consisted to determine the composition of the oxide layer and its evolution with the oxidation time; and the second one to determine the oxygen diffusion coefficients in the oxide layers of pre- and post-transition as well as their evolution with the oxidation time. The composition of the oxide layers has been determined by two analyses techniques: the X-ray diffraction and the laser Raman spectroscopy. This last method has allowed to confirm the presence of tetragonal zirconium oxide in the oxide layers. Analyses carried out by laser Raman spectroscopy on oxides oblique cuttings have revealed that the tetragonal zirconium oxide is transformed in monoclinic phase during the kinetic transition. A quantitative approach has allowed to corroborate the results obtained by these two techniques. In order to determine the oxygen diffusion coefficients in the oxides layers, two diffusion treatments have been carried out: 1)under low pressure with D 2 18 O 2 ) under high pressure in an autoclave with H 2 18 O. The oxygen 18 concentration profiles have been obtained by two analyses techniques: the nuclear microprobe and the secondary ions emission spectroscopy. The obtained profiles show that the mass transport is made by the volume and particularly by the grain boundaries. The corresponding diffusion coefficients have been calculated with the WHIPPLE and LE CLAIRE solution. The presence of tetragonal zirconium oxide, its relation with the kinetic transition, and the evolution of the diffusion coefficients with the oxidation time, are discussed in terms of internal stresses in the oxide layer and of the oxide layer

Structural and magnetic properties of nanocrystalline Fe–Co–Ni alloy processed by mechanical alloying

International Nuclear Information System (INIS)

Raanaei, Hossein; Eskandari, Hossein; Mohammad-Hosseini, Vahid

2016-01-01

In this present work, a nanostructured iron–cobalt–nickel alloy with Fe_5_0Co_3_0Ni_2_0 composition has been processed by mechanical alloying. The structural and magnetic properties have been investigated by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy and vibrating sample magnetometer. It is shown that the crystallize size reaches to about 18.7 nm after 32 h milling time. A remarkable decrease in coercivity after 16 h milling time and also a continuous increase in remanent magnetization during the mechanical alloying process are observed. Heat treatment of the samples milled at 32 and 48 h demonstrates the crystalline constituent elements and also Fe_3O_4 crystalline phase. - Highlights: • This article focuses on mechanical alloying of Fe_5_0Co_3_0Ni_2_0 composition. • Structural and magnetic properties were investigated. • Saturation magnetization was increased sharply after 16 h of milling time. • The heat treatment revealed the signature of Fe_3O_4 as well as FeNi_3 and Co crystalline phases.

Structural and magnetic properties of nanocrystalline Fe–Co–Ni alloy processed by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Raanaei, Hossein, E-mail: hraanaei@yahoo.com [Department of Physics, Persian Gulf University, Bushehr 75169 (Iran, Islamic Republic of); Eskandari, Hossein [Department of Mechanical Engineering, Persian Gulf University, Bushehr 75169 (Iran, Islamic Republic of); Mohammad-Hosseini, Vahid [Department of Physics, Persian Gulf University, Bushehr 75169 (Iran, Islamic Republic of)

2016-01-15

In this present work, a nanostructured iron–cobalt–nickel alloy with Fe{sub 50}Co{sub 30}Ni{sub 20} composition has been processed by mechanical alloying. The structural and magnetic properties have been investigated by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy and vibrating sample magnetometer. It is shown that the crystallize size reaches to about 18.7 nm after 32 h milling time. A remarkable decrease in coercivity after 16 h milling time and also a continuous increase in remanent magnetization during the mechanical alloying process are observed. Heat treatment of the samples milled at 32 and 48 h demonstrates the crystalline constituent elements and also Fe{sub 3}O{sub 4} crystalline phase. - Highlights: • This article focuses on mechanical alloying of Fe{sub 50}Co{sub 30}Ni{sub 20} composition. • Structural and magnetic properties were investigated. • Saturation magnetization was increased sharply after 16 h of milling time. • The heat treatment revealed the signature of Fe{sub 3}O{sub 4} as well as FeNi{sub 3} and Co crystalline phases.

Oxidation behaviour of bulk W-Cr-Ti alloys prepared by mechanical alloying and HIPing

Energy Technology Data Exchange (ETDEWEB)

García-Rosales, C., E-mail: cgrosales@ceit.es [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain); López-Ruiz, P.; Alvarez-Martín, S.; Calvo, A.; Ordás, N. [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain); Koch, F.; Brinkmann, J. [Max-Planck-Institut für Plasmaphysik (IPP), EURATOM Association, D-85748 Garching (Germany)

2014-10-15

Self-passivating tungsten based alloys are expected to provide a major safety advantage compared to pure tungsten when used as first wall armour of future fusion reactors, due to the formation of a protective oxide scale, preventing the formation of volatile and radioactive WO{sub 3} in case of a loss of coolant accident with simultaneous air ingress. In this work results of isothermal oxidations tests at 800 and 1000 °C on bulk alloy WCr12Ti2.5 performed by thermogravimetric analysis (TGA) and by exposure to flowing air in a furnace are presented. In both cases a thin, dense Cr{sub 2}O{sub 3} layer is found at the outer surface, below which a Cr{sub 2}WO{sub 6} scale and Ti{sub 2}CrO{sub 5} layers alternating with WO{sub 3} are formed. The Cr{sub 2}O{sub 3}, Cr{sub 2}WO{sub 6} and Ti{sub 2}CrO{sub 5} scales act as protective barriers against fast inward O{sup 2−} diffusion. The oxidation kinetics seems to be linear for the furnace exposure tests while for the TGA tests at 800 °C the kinetics is first parabolic, transforming into linear after an initial phase. The linear oxidation rates are 2–3 orders of magnitude lower than for pure W.

Oxidation behavior of steels and Alloy 800 in supercritical water

International Nuclear Information System (INIS)

Olmedo, A.M.; Bordoni, R.; Dominguez, G.; Alvarez, M.G.

2011-01-01

The oxidation behavior of a ferritic-martensitic steel T91 and a martensitic steel AISI 403 up to 750 h, and of AISI 316L and Alloy 800 up to 336 h in deaerated supercritical water, 450ºC-25 MPa, was investigated in this paper. After exposure up to 750 h, the weight gain data, for steels T91 and AISI 403, was fitted by ∆W=k t n , were n are similar for both steels and k is a little higher for T91. The oxide films grown in the steels were characterized using gravimetry, scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS) and X-ray diffraction. The films were adherent and exhibited a low porosity. For this low oxygen content supercritical water exposure, the oxide scale exhibited a typical duplex structure, in which the scale is composed of an outer iron oxide layer of magnetite (Fe 3 O 4 ) and an inner iron/chromium oxide layer of a non-stoichiometric iron chromite (Fe,Cr) 3 O 4 . Preliminary results, with AISI 316L and Alloy 800, for two exposure periods (168 and 336 h), are also reported. The morphology shown for the oxide films grown on both materials up to 336 h of oxidation in supercritical water, resembles that of a duplex layer film like that shown by stainless steels and Alloy 800 oxide films grown in a in a high temperature and pressure (220-350ºC) of a primary or secondary coolant of a plant. (author) [es

Oxide Dispersion Strengthened Fe3Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

Energy Technology Data Exchange (ETDEWEB)

Kad, B.K.

2002-02-08

A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe{sub 3}Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100% in the power generation industry. A particular ''in service application'' anomaly of Fe{sub 3}Al-based alloys is that the environmental resistance is maintained up to 1200 C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism. Thus, the challenges of this program are manifold: (1) to produce thin walled ODS-Fe{sub 3}Al tubes, employing powder extrusion methodologies, with (2) adequate increased strength for service at operating temperatures, and (3) to mitigate creep failures by enhancing the as-processed grain size in ODS-Fe{sub 3}Al tubes. Our research progress till date has resulted in the successful batch production of typically 8 Ft. lengths of 1-3/8 inch diameter, 1/8 inch wall thickness, ODS-Fe{sub 3}Al tubes via a proprietary single step extrusion consolidation process. The process parameters for such consolidation methodologies have been prescribed and evaluated as being routinely reproducible. Such processing parameters (i.e., extrusion ratios, temperature, can design etc.) were particularly guided by the need to effect post-extrusion recrystallization and grain growth at a sufficiently low temperature, while still meeting the creep requirement at service temperatures. Static recrystallization studies show that elongated grains (with their long axis parallel to the extrusion axis), typically 200-2000 {micro}m in diameter, and several millimeters long can be obtained routinely, at 1200 C. The growth kinetics are affected by the interstitial impurity content in the powder batches. For example complete recrystallization, across the tube wall thickness, is

Grinding as an approach to the production of high-strength, dispersion-strengthened nickel-base alloys

Science.gov (United States)

Orth, N. W.; Quatinetz, M.; Weeton, J. W.

1970-01-01

Mechanical process produces dispersion-strengthened metal alloys. Power surface contamination during milling is removed by a cleaning method that involves heating thin shapes or partially-compacted milled powder blends in hydrogen to carefully controlled temperature schedules.

In situ Raman Spectroscopy of Oxide Films on Zirconium Alloy in Simulated PWR Primary Water Condition

Energy Technology Data Exchange (ETDEWEB)

Kim, Tae Ho; Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2016-05-15

The two layered oxide structure is formed in pre-transition oxide for the zirconium alloy in high temperature water environment. It is known that the corrosion rate is related to the volume fraction of zirconium oxide and the pores in the oxides; therefore, the aim of this paper is to investigate the oxidation behavior in the pretransition zirconium oxide in high-temperature water chemistry. In this work, Raman spectroscopy was used for in situ investigations for characterizing the phase of zirconium oxide. In situ Raman spectroscopy is a well-suited technique for investigating in detail the characteristics of oxide films in a high-temperature corrosion environment. In previous studies, an in situ Raman system was developed for investigating the oxides on nickel-based alloys and low alloy steels in high-temperature water environment. Also, the early stage oxidation behavior of zirconium alloy with different dissolved hydrogen concentration environments in high temperature water was treated in the authors' previous study. In this study, a specific zirconium alloy was oxidized and investigated with in situ Raman spectroscopy for 100 d oxidation, which is close to the first transition time of the zirconium alloy oxidation. The ex situ investigation methods such as transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS) were used to further characterize the zirconium oxide structure. As oxidation time increased, the Raman peaks of tetragonal zirconium oxide were merged or became weaker. However, the monoclinic zirconium oxide peaks became distinct. The tetragonal zirconium oxide was just found near the O/M interface and this could explain the Raman spectra difference between the 30 d result and others.

Microstructure and Mechanical Properties of Nano-Size Zirconium Carbide Dispersion Strengthened Tungsten Alloys Fabricated by Spark Plasma Sintering Method

International Nuclear Information System (INIS)

Xie Zhuoming; Liu Rui; Fang Qianfeng; Zhang Tao; Jiang Yan; Wang Xianping; Liu Changsong

2015-01-01

W-(0.2, 0.5, 1.0)wt% ZrC alloys with a relative density above 97.5% were fabricated through the spark plasma sintering (SPS) method. The grain size of W-1.0wt% ZrC is about 2.7 μm, smaller than that of pure W and W-(0.2, 0.5)wt% ZrC. The results indicated that the W-ZrC alloys exhibit higher hardness at room temperature, higher tensile strength at high temperature, and a lower ductile to brittle transition temperature (DBTT) than pure W. The tensile strength and total elongation of W-0.5wt% ZrC alloy at 700 °C is 535 MPa and 24.8%, which are respectively 59% and 114% higher than those of pure W (337 MPa, 11.6%). The DBTT of W-(0.2, 0.5, 1.0)wt% ZrC materials is in the range of 500°C–600°C, which is about 100 °C lower than that of pure W. Based on microstructure analysis, the improved mechanical properties of the W-ZrC alloys were suggested to originate from the enhanced grain boundary cohesion by ZrC capturing the impurity oxygen in tungsten and nano-size ZrC dispersion strengthening. (paper)

Macroscopic and microscopic determinations of residual stresses in thin oxide dispersion strengthened steel tubes

International Nuclear Information System (INIS)

Bechade, J.L.; Toualbi, L.; Bosonnet, S.; Carlan, Y. de; Castelnau, O.

2014-01-01

To improve the efficiency of components operating at high temperatures, many efforts are deployed to develop new materials. Oxide Dispersion Strengthened (ODS) materials could be used for heat exchangers or cladding tubes for the new GENIV nuclear reactors. This type of materials are composed with a metallic matrix (usually iron base alloy for nuclear applications or nickel base alloy for heat exchangers) reinforced by a distribution of nano-oxides. They are obtained by powder metallurgy and mechanical alloying. The creep resistance of these materials is excellent, and they usually exhibit a high tensile strength at room temperature. Depending on the cold working and/or the heat treatments, several types of microstructure can be obtained: recrystallised, stress relieved. One of the key challenges is to transform ODS materials into thin tubes (up to 500 microns thick) within a robust fabrication route while keeping the excellent mechanical properties. To prevent cracking during the process or to obtain a final product with low residual stresses, it is important to quantify the effect of the heat treatments on the release of internal stresses. The aim of this study is to show how residual stresses can be determined on different thin tubes using two complementary approaches: (i) macroscopic stresses determination in the tube using beam theory (small cuts along the longitudinal and circumferential directions and measurements of the deflection), (ii) stress determination from x-ray diffraction analyses (surface analyses, using 'sin"2ψ' method with different hypothesis). Depending on the material and the heat treatment, residual stresses vary dramatically and can reach 800 MPa which is not far from the yield stress; comparisons between both methods are performed and suggestions are given in order to optimize the thermo-mechanical treatment of thin ODS tubes. (authors)

Synthesis and characterization of ZA-27 alloy matrix composites reinforced with zinc oxide nanoparticles

Directory of Open Access Journals (Sweden)

B.O. Fatile

2017-06-01

Full Text Available An investigation has been carried out on the synthesis and characterization of ZA-27 alloy composites reinforced with zinc oxide nanoparticles. This was aimed at developing high performance ZA-27 matrix nanocomposite with low density. The particle size and morphology of the zinc oxide (ZnO nanoparticles were investigated by Transmission Electron Microscope (TEM and the elemental composition was obtained from Energy Dispersive Spectroscopy (EDS attached to TEM and X-ray fluorescence spectroscopy (XRF. ZA-27 nanocomposite samples were developed using 0, 1, 2, 3, 4 and 5 wt% of ZnO nanoparticles by double steps stir casting technique. Mechanical properties and Microstructural examination were used to characterize the composite samples produced. The results show that hardness and ultimate tensile strength of the composite samples increased progressively with increase in weight percentage of ZnO nanoparticles. Increase in Ultimate tensile strength (UTS of 10.2%, 21.1%, 22.3%, 35.5%, 33.4% and increase in hardness value of 8.2%, 14.8%, 21.7%, 27.9%, 27.1% were observed for nanocomposites reinforced with 1 wt%, 2 wt%, 3 wt%, 4 wt%, and 5 wt% ZnO nanoparticles respectively in comparison with unreinforced alloy. It was generally observed that composite sample containing 4 wt% of reinforcement has the highest tensile strength and hardness values. However, the fracture toughness and percent elongation of the composites samples slightly decreased with increase in ZnO nanoparticles content. Results obtained from the Microstructural examination using optical microscope and Scanning Electron Microscope (SEM show that the nanoparticles were well dispersed in the ZA-27 alloy matrix.

Study of the oxidation of Fe-Cr alloys at high temperatures; Estudo da oxidacao de ligas Fe-Cr a altas temperaturas

Energy Technology Data Exchange (ETDEWEB)

Carneiro, J.F.; Sabioni, A.C.S. [Universidade Federal de Ouro Preto (LDM/DF/UFOP), MG (Brazil). Dept. de Fisica. Lab. de Difusao em Materiais; Trindade, V.B. [Universidade Federal de Ouro Preto (DEMM/UFOP), MG (Brazil). Dept. de Engenharia Metalurgica e de Materiais; Ji, V. [Laboratoire d' Etude des Materiaux Hors-Equilibre (LEMHE), Orsay (France)

2010-07-01

The high temperature oxidation behavior of Fe-1.5%Cr, Fe-5.0%Cr, Fe-10%Cr and Fe- 15%Cr model alloys were investigated from 700 to 850 deg C, in air atmosphere. The oxidation treatments were performed in a thermobalance with a sensitivity of 1{mu}g. The oxide films grown by oxidation of the alloys were characterized by scanning electronic microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The oxide films are Fe-Cr spinels with variable composition depending on the alloy composition. For all conditions studied, the oxidation kinetics of these alloys follow a parabolic law. The comparison of the oxidation rates of the four alloys, at 700 deg C, shows that the parabolic oxidation constants decrease from 1.96x10{sup -9}g{sup 2}.cm{sup -4}.s{sup -1}, for the alloy Fe-1.5% Cr, to 1.18 x 10-14g{sup 2}.cm{sup -4}.s{sup -1} for the alloy Fe-15% Cr. Comparative analysis of the oxidation behavior of the Fe-10%Cr and Fe-15%Cr alloys, between 700 and 850 deg C, shows that the oxidation rates of these alloys are comparable to 800 deg C, above this temperature the Fe-10%Cr alloy shows lower resistance to oxidation. (author)

Surface Modification Technology of ODS Alloying Treatment by using Laser Heat Source

International Nuclear Information System (INIS)

Kim, H. G.; Kim, I. H.; Choi, B. K.; Park, J. Y.; Koo, Y. H.

2012-01-01

The ODS (Oxide Dispersion Strengthed) alloys can be applied as structural materials for components in the core of a nuclear power plants since these components must have a high mechanical strength at high temperature up to 700 .deg. C. This type of alloy was generally manufactured by mechanical alloying from its source metal and Y 2 O 3 powders. The mechanical alloyed powder is subjected to the HIP (Hot Isotatic Pressing) or hot extrusion: and this product is heat treated at target temperature and time. Thus, the Y 2 O 3 particles are dispersed in the metal matrix. These manufacturing process of ODS alloy is very complex and expensive. Also, it is necessary the special techniques to obtain the uniform dispersion and volume control of Y 2 O 3 particles. Another problem is the final product forming such as tube and sheet because the intermediated-product has a high mechanical strength due to the dispersion of Y 2 O 3 particles. The laser cladding techniques was applied on the surface cladding of ceramics and inter-metallic compounds on metal base and ceramic base components to increase corrosion and wear resistance. The laser heat source can be used to the alloying the metal and ceramic materials, because thermally melting of metal and ceramic is possible. So, we are applied on ODS alloy manufacturing by using the laser heat source. The main advantages and disadvantage of this technology can be resumed as follows: · It is possible to apply to the sheet and tube shape component, directly. · Metallurgical damage such as HAZ and severe grain growth is considerably reduced. · Good control of the alloying element of the treated zone · Highly reproducible homogeneous zone · The pores and cracks are suppressed in the treated zone · Oxidation can be prevented during the process. · Good control is possible for the irregular shaped components. · The bulk material alloying is limited by the power of laser source. So, this work is studied on the ODS alloy manufacturing

La doping effect on TZM alloy oxidation behavior

International Nuclear Information System (INIS)

Yang, Fan; Wang, Kuai-She; Hu, Ping; He, Huan-Cheng; Kang, Xuan-Qi; Wang, Hua; Liu, Ren-Zhi; Volinsky, Alex A.

2014-01-01

Highlights: • The oxidation can be resisted by doping La into TZM alloy. • La doped TZM alloy has more compact organization. • It can rise the starting temperature of severe oxidation reaction by more than 50 °C. • Effectively slow down the oxidation rate. • Provide guidance for experiments of improving high-temperature oxidation resistance. - Abstract: Powder metallurgy methods were utilized to prepare lanthanum-doped (La-TZM) and traditional TZM alloy plates. High temperature oxidation experiments along with the differential thermal analysis were employed to study the oxidation behavior of the two kinds of TZM alloys. An extremely volatile oxide layer was generated on the surface of traditional TZM alloy plates when the oxidation started. Molybdenum oxide volatilization exposed the alloy matrix, which was gradually corroded by oxygen, losing its quality with serious surface degradation. The La-TZM alloy has a more compact structure due to the lanthanum doping. The minute lanthanum oxide particles are pinned at the grain boundaries and refine the grains. Oxide layer generated on the matrix surface can form a compact coating, which effectively blocks the surface from being corroded by oxidation. The oxidation resistance of La-TZM alloys has been enhanced, expanding its application range

Experimental study of the oxide film structural phase state in the E635 and E110 alloys

International Nuclear Information System (INIS)

Shevyakov, A. Yu.; Shishov, V. N.; Novikov, V. V.

2013-01-01

The microstructure, phase and element compositions of oxide films of E110 (Zr-1%Nb) and E635 (Zr-1%Nb-0,35%Fe-1,2%Sn) alloys after autoclave tests in pure water had been studied by the method of transmission electron microscopy (TEM) with energy dispersive X-ray spectroscopy (EDS). TEM investigations of oxide film structure were carried on different oxide layers according to their thickness (near interface of “metal-oxide”, in central part of the oxide film and near outer surface) and in cross-section. The results of the tests show that oxide films of the alloys have different microstructure (grain size, fraction of tetragonal phase, content of defects, etc) and the phase compositions. The crystal structure of oxide films is mainly monoclinic, however, at the “metal-oxide” interface there are a significant fraction of the tetragonal phase. Researching of oxides on different stages of oxidation allow us to determine the kinetics of the second phase precipitate structure change: a) in E635 alloy at early oxidation stages of the amorphization process of the Laves phase precipitates begins with decreasing the content of iron and niobium; b) in E110 alloy the amorphization process of β-Nb precipitates begins at a later stage of oxidation. The influence of changes of the crystal structure and the chemical composition of the second phase precipitates on protective properties of the oxides had been determined. Researching of alloying element redistribution in E635 alloy oxide film shows that iron and niobium are concentrated in pores. Increased porosity of the E635 alloy oxide films at a later oxidation stage, in comparison with the E110 alloy, shows the influence of change composition and subsequent dissolution of the Laves phase particles on the pore formation in the oxide. (authors)

Mechanism of growth, composition and structure of oxide films formed on ferrous alloys in molten salt electrolytes - a review

International Nuclear Information System (INIS)

Tzvetkoff, Tz.; Kolchakov, J.

2004-01-01

The growth kinetics, chemical composition and structure of scales formed during corrosion of Fe and its alloys in molten salts are reviewed. Special attention is paid to the effect of the composition of the molten salt mixture and the gas atmosphere on the stability and protective ability of corrosion layers. First, the thermodynamical background of the corrosion and oxidation of Fe-base engineering materials in molten salt media is briefly commented. A concise review of the growth kinetics of passivating oxide films is also presented. These two introductory chapters serve as a guide for the extensive survey of the growth mechanism, nature and properties of oxide and related scales on ferrous alloys in a range of molten electrolytes - chlorides, nitrates, sulphates, carbonates, hydroxides and mixtures thereof in gas atmospheres containing O 2 , CO 2 , SO 2 , SO 3 and HCl

Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

Energy Technology Data Exchange (ETDEWEB)

ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

2000-03-27

A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, {alpha}{prime} precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9

High temperature oxidation of slurry coated interconnect alloys

DEFF Research Database (Denmark)

Persson, Åsa Helen

with this interaction mechanism mainly give a geometrical protection against oxidation by blocking oxygen access at the surface of the oxide scale. The protecting effect is gradually reduced as the oxide scale grows thicker than the diameter of the coating particles. Interaction mechanism B entails a chemical reaction...... scale. The incorporated coating particles create a geometrical protection against oxidation that should not loose their effect after the oxide scale has grown thicker than the diameter of the coating particles. The two single layer coatings consisting of (La0.85Sr0.15)MnO3 + 10% excess Mn, LSM, and (La0......In this project, high temperature oxidation experiments of slurry coated ferritic alloys in atmospheres similar to the atmosphere found at the cathode in an SOFC were conducted. From the observations possible interaction mechanisms between the slurry coatings and the growing oxide scale...

Mechanisms of oxide layer formation and destruction on a chromia former nickel base alloy in HTR environment

International Nuclear Information System (INIS)

Rouillard, F.

2007-10-01

Haynes 230 alloy which contains 22 wt.% chromium could be a promising candidate material for structures and heat exchangers (maximum operating temperature: 850-950 C) in Very High Temperature Reactors (VHTR). The feasibility demonstration involves to valid its corrosion resistance in the reactor specific environment namely impure helium. The alloys surface reactivity was investigated at temperatures between 850 and 1000 C. We especially focused on the influence of different parameters such as concentrations of impurities in the gas phase (carbon monoxide and methane, water vapour/hydrogen ratio), alloy composition (activities of Cr and C, alloying element contents) and temperature. Two main behaviours have been revealed: the formation of a Cr/Mn rich oxide layer at 900 C and its following reduction at higher temperatures. At 900 C, the water vapour is the main oxidizing gas. However in the initial times, the carbon monoxide reacts at the metal/oxide interface which involves a gaseous transport through the scale; CO mainly oxidizes the minor alloying elements aluminium and silicon. Above a critical temperature TA, the carbon in solution in the alloy reduces chromia. To ascribe the scale destruction, a model is proposed based on thermodynamic interfacial data for the alloy, oxide layer morphology and carbon monoxide partial pressure in helium; the model is then validated regarding experimental results and observations. (author)

Development of new ferritic alloys reinforced by nano titanium nitrides

International Nuclear Information System (INIS)

Mathon, M.H.; Perrut, M.; Poirier, L.; Ratti, M.; Hervé, N.; Carlan, Y. de

2015-01-01

Nano-reinforced steels are considered for future nuclear reactors or for application at high temperature like the heat exchangers tubes or plates. Oxide Dispersion Strengthened (ODS) alloys are the most known of the nano-reinforced alloys. They exhibit high creep strength as well as high resistance to radiation damage. This article deals with the development of new nano reinforced alloys called Nitride Dispersed Strengthened (NDS). Those are also considered for nuclear applications and could exhibit higher ductility with a simplest fabrication way. Two main fabrication routes were studied: the co-milling of Fe–18Cr1W0.008N and TiH 2 powders and the plasma nitration at low temperature of a Fe–18Cr1W0.8Ti powder. The materials were studied mainly by Small Angle Neutron Scattering. The feasibility of the reinforcement by nano-nitride particles is demonstrated. The final size of the nitrides can be similar (few nanometers) to the nano-oxides observed in ODS alloys. The mechanical properties of the new NDS show an amazing ductility at high temperature for a nano-reinforced alloy

Development of new ferritic alloys reinforced by nano titanium nitrides

Energy Technology Data Exchange (ETDEWEB)

Mathon, M.H., E-mail: marie-helene.mathon@cea.fr [Laboratoire Léon Brillouin, CEA-CNRS, CEA/Saclay, 91191 Gif-sur-Yvette (France); Perrut, M., E-mail: mikael.perrut@onera.fr [Laboratoire Léon Brillouin, CEA-CNRS, CEA/Saclay, 91191 Gif-sur-Yvette (France); Poirier, L., E-mail: poirier@nitruvid.com [Bodycote France and Belgium, 9 r Jean Poulmarch, 95100 Argenteuil (France); Ratti, M., E-mail: mathieu.ratti@snecma.fr [CEA, DEN, Service de Recherches Métallurgiques Appliquées, F91191 Gif-sur-Yvette (France); Hervé, N., E-mail: nicolas.herve@cea.fr [CEA, DRT, LITEN, F38054 Grenoble (France); Carlan, Y. de, E-mail: yann.decarlan@cea.fr [CEA, DEN, Service de Recherches Métallurgiques Appliquées, F91191 Gif-sur-Yvette (France)

2015-01-15

Nano-reinforced steels are considered for future nuclear reactors or for application at high temperature like the heat exchangers tubes or plates. Oxide Dispersion Strengthened (ODS) alloys are the most known of the nano-reinforced alloys. They exhibit high creep strength as well as high resistance to radiation damage. This article deals with the development of new nano reinforced alloys called Nitride Dispersed Strengthened (NDS). Those are also considered for nuclear applications and could exhibit higher ductility with a simplest fabrication way. Two main fabrication routes were studied: the co-milling of Fe–18Cr1W0.008N and TiH{sub 2} powders and the plasma nitration at low temperature of a Fe–18Cr1W0.8Ti powder. The materials were studied mainly by Small Angle Neutron Scattering. The feasibility of the reinforcement by nano-nitride particles is demonstrated. The final size of the nitrides can be similar (few nanometers) to the nano-oxides observed in ODS alloys. The mechanical properties of the new NDS show an amazing ductility at high temperature for a nano-reinforced alloy.

Effect of Al and Y2O3 on Mechanical Properties in Mechanically Alloyed Nanograin Ni-Based Alloys.

Science.gov (United States)

Kim, Chung Seok; Kim, Il-Ho

2015-08-01

The effects of aluminum and Y2O3 on the mechanical properties in nano grain Ni-based alloys have been investigated. The test specimens are prepared by mechanical alloying at an Ar atmosphere. The addition of Y2O3 and Al may cause an increase in the tensile strength at room temperature, 400 °C and 600 °C. However, it was confirmed that the increase of tensile strength at room temperature and 400 °C was predominantly caused by addition of Y2O3, while that at 600 °C was mainly due to addition of Al. These results can be attributed to the dispersion strengthening of Y2O3, preventing the formation of Cr2O3 and the change of fracture mode at 600 °C by the addition of Al.

Mechanical properties and bio-tribological behaviors of novel beta-Zr-type Zr-Al-Fe-Nb alloys for biomedical applications.

Science.gov (United States)

Hua, Nengbin; Chen, Wenzhe; Zhang, Lei; Li, Guanghui; Liao, Zhenlong; Lin, Yan

2017-07-01

The present study prepares novel Zr 70+x Al 5 Fe 15-x Nb 10 (x=0, 5) alloys by arc-melting for potential biomedical application. The mechanical properties and bio-tribological behaviors of the Zr-based alloys are evaluated and compared with biomedical pure Zr. The as-prepared alloys exhibit a microstructure containing a micrometer-sized dendritic beta-Zr phase dispersed in a Zr 2 Fe-typed matrix. It is found that increasing the content of Zr is favorable for the mechanical compatibility with a combination of low Young's modulus, large plasticity, and high compressive strength. The wear resistance of the Zr-Al-Fe-Nb alloys in air and phosphate buffer saline (PBS) solution is superior to that of pure Zr. The wear mechanism of Zr-based alloys sliding in air is controlled by oxidation and abrasive wear whereas that sliding in PBS is controlled by synergistic effects of the abrasive and corrosive wear. Electrochemical measurements demonstrate that the Zr-based alloys are corrosion resistant in PBS. Their bio-corrosion resistance is improved with the increase in Zr content, which is attributed to the enrichment in Zr and decrease in Al concentration in the surface passive film of alloys. The Zr 75 Al 5 Fe 10 Nb 10 exhibits the best corrosion resistance in PBS, which contributes to its superior wear resistance in a simulated body environment. The combination of good mechanical properties, corrosion resistance, and biotribological behaviors of the Zr-Al-Fe-Nb alloys offers them potential advantages in biomedical applications. Copyright © 2017 Elsevier B.V. All rights reserved.

Synthesis Of NiCrAlC alloys by mechanical alloying; Sintese de ligas NiCrAlC por moagem de alta energia

Energy Technology Data Exchange (ETDEWEB)

Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M., E-mail: alissonkws@gmail.co [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil)

2010-07-01

The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni{sub 3}Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

Plasma electrolytic oxidation of magnesium and its alloys: Mechanism, properties and applications

Directory of Open Access Journals (Sweden)

Gh. Barati Darband

2017-03-01

Full Text Available Plasma Electrolyte Oxidation (PEO process has increasingly been employed to improve magnesium surface properties by fabrication of an MgO-based coating. Originating from conventional anodizing procedures, this high-voltage process produces an adhesive ceramic film on the surface. The present article provides a comprehensive review around mechanisms of PEO coatings fabrication and their different properties. Due to complexity of PEO coatings formation, a complete explanation regarding fabrication mechanisms of PEO coatings has not yet been proposed; however, the most important advancements in the field of fabrication mechanisms of PEO coatings were gathered in this work. Mechanisms of PEO coatings fabrication on magnesium were reviewed considering voltage–time plots, optical spectrometry, acoustic emission spectrometry and electronic properties of the ceramic film. Afterwards, the coatings properties, affecting parameters and improvement strategies were discussed. In addition, corrosion resistance of coatings, important factors in corrosion resistance and methods for corrosion resistance improvement were considered. Tribological properties (important factors and improvement methods of coatings were also studied. Since magnesium and its alloys are broadly used in biological applications, the biological properties of PEO coatings, important factors in their biological performance and existing methods for improvement of coatings were explained. Addition of ceramic based nanoparticles and formation of nanocomposite coatings may considerably influence properties of plasma electrolyte oxidation coatings. Nanocomposite coatings properties and nanoparticles adsorption mechanisms were included in a separate sector. Another method to improve coatings properties is formation of hybrid coatings on PEO coatings which was discussed in the end.

Oxide dispersion strengthened ferritic alloys. 14/20% chromium: effects of processing on deformation texture, recrystallization and tensile properties; Alliages ferritiques 14/20% de chrome renforces par dispersion d`oxydes. Effets des procedes de mise en forme sur les textures de deformation, la recristallisation et les proprietes de traction

Energy Technology Data Exchange (ETDEWEB)

Regle, H

1994-12-31

The ferritic oxide dispersion strengthened alloys are promising candidates for high temperature application materials, in particular for long life core components of advanced nuclear reactors. The aim of this work is to control the microstructure, in order to optimise the mechanical properties. The two ferritic alloys examined here, MA956 and MA957, are obtained by Mechanical Alloying techniques. They are characterised by quite anisotropic microstructure and mechanical properties. We have investigated the influence of hot and cold working processes (hot extrusion, swaging and cold-drawing) and recrystallization heat treatments on deformation textures, microstructures and tensile properties. The aim was to control the size of the grains and their anisotropic shape, using recrystallization heat treatments. After consolidation and hot extrusion, as-received materials present a extremely fine microstructure with elongated grains and a very strong (110) deformation texture with single-crystal character. At that stage of processing, recrystallization temperature are very high (1450 degrees C for MA957 alloy and 1350 degrees C for MA956 alloy) and materials develop millimetric recrystallized grains. Additional hot extrusion induce a fibre texture. Cold-drawing maintains a fibre texture, but the intensity decreases with increasing cold-work level. For both materials, the decrease of texture intensities correspond to a decrease of the recrystallization temperatures (from 1350 degrees C for a low cold-work level to 750 degrees C for 60 % cold-deformation, case of MA956 alloy) and a refinement of the grain size (from a millimetric size to less than an hundred of micrometer). Swaging develop a cyclic component where the intensity increases with increasing deformation in this case, the recrystallization temperature remains always very high and the millimetric grain size is slightly modified, even though cold-work level increases. (Abstract Truncated)

Annealing Effect on Mechanical Properties of Ti-Al Alloy/Pure Ti Harmonic-Structured Composite by MM/SPS Process

International Nuclear Information System (INIS)

Yoshida, R; Tsuda, T; Fujiwara, H; Miyamoto, H; Ameyama, K

2014-01-01

The Ti-Al alloy/pure Ti harmonic-structured composite was produced by mechanical milling and spark plasma sintering process for improvement of low ductility at room temperature of Ti-Al alloy. The harmonic-structured composite with the dispersed area having coarse grained titanium and the network area having fine-grained Ti-48mol%Al alloy demonstrates high strength and high ductility at room temperature. The annealing effect of the microstructure on the mechanical properties in the Ti-Al alloy/pure Ti harmonic-structured composite are investigated. The microstructure of the Ti-Al alloy/pure Ti harmonic-structured composite annealed at 873 K, 973 K and 1073 K are maintained the Ti-Al network structure and pure Ti dispersed regions, the average grain size of pure Ti dispersed region is only coarsen by annealing. The harmonic-structured composite annealed at 873 K, 973 K and 1073 K are maintained the high hardness. The tensile results reveal that the Ti-Al alloy/pure Ti harmonic- structured composite annealed at 873 K exhibits high strength and especially high ductility

Oxidation of an aluminium-magnesium alloy in liquid state. Methodology of determination of mechanisms from not necessarily repeatable experiments

International Nuclear Information System (INIS)

Surla, Karine

1998-01-01

This research thesis reports the study of the oxidation of an aluminium-5 pc magnesium alloy in its liquid state in an oxygen environment, using thermogravimetric analysis and that of magnesium in its solid state. In a first part, the author reports a thermodynamic and bibliographical study on magnesium transformation in its solid state (Mg/O 2 and Mg/H 2 O systems, transformation with dry and humid synthetic air, oxidation inhibitors) and on Al-Mg alloy transformation in presence of oxygen (thermodynamic properties of aluminium-rich Al-Mg alloys, Al-Mg/O 2 /N 2 and Al-Mg/O 2 /N 2 /H 2 O systems). The next parts address the selection of reaction systems for the different cases (oxidation of solid magnesium in oxygen, oxidation of the Al-Mg alloy in oxygen), the modelling of the formation of magnesia from solid magnesium and from the Al-Mg alloy, and the modelling of the liquid Al-Mg A5182 alloy oxidation in oxygen [fr

The microstructure and mechanical properties of Al-containing 9Cr ODS ferritic alloy

Energy Technology Data Exchange (ETDEWEB)

Zhang, Guangming [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Zhou, Zhangjian, E-mail: zhouzhj@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Mo, Kun [Nuclear Engineering Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Wang, Pinghuai [Fusion Reactor & Materials Division, Southwestern Institute of Physics, Chengdu, Sichuan 610041 (China); Miao, Yinbin [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Li, Shaofu; Wang, Man [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Liu, Xiang [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Gong, Mengqiang [School of Materials Science and Engineering, University of Science and Technology, Beijing, Beijing 100083 (China); Almer, Jonathan [X-ray Science Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Stubbins, James F. [Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States)

2015-11-05

In this study, a 9Cr oxide-dispersion strengthened (ODS) alloy with additional corrosion resistant element Al was fabricated by mechanical alloying (MA) and hot pressing (HP) to explore the impact of Al on the microstructure and mechanical property of a 9Cr ODS alloy. It is found that the Al completely dissolved into the Fe–Cr matrix after milling for 30 h. The minor phases in the Al-containing 9Cr ODS ferritic alloy were investigated by a high-energy X-ray, and were identified to be orthorhombic-YAlO{sub 3} (YAP), bcc-Y{sub 3}Al{sub 5}O{sub 12} (YAG), monoclinic-Al{sub 2}Y{sub 4}O{sub 9} (YAM), and hexagonal-YAlO{sub 3} (YAH). These phases were further confirmed by selected area diffraction pattern (SADP), energy dispersive spectroscopy (EDS), and high resolution transmission electron microscopy (HRTEM). In addition, their volume fractions were also calculated from the integrated intensities. According to the analysis of the particles and their formation sequences, the larger particles (greater than 100 nm) are identified as mainly YAG and Al{sub 2}O{sub 3} particles, while the particles with small size (less than 30 nm) are likely primarily YAM, YAH, and YAP particles. The yielding strength (YS) and ultimate tensile strength (UTS) at RT are 563 MPa and 744 MPa, respectively, while the YS and UTS at 700 °C are 245 MPa and 276 MPa, respectively. Although the addition Al in ODS alloys decreases the strength at RT, the values at high temperature are similar to those obtained for 9Cr ODS alloys strengthened by fine Y–Ti–O particles. - Graphical abstract: Synchrotron X-ray diffraction line profile of the 9CrAl ODS alloy; (Ferrite matrix phases, along with minor phases, orthorhombic YAlO{sub 3} (yttrium aluminum perovskite, YAP), bcc Y{sub 3}Al{sub 5}O{sub 12} (yttrium aluminum garnet, YAG), monoclinic Al{sub 2}Y{sub 4}O{sub 9} (yttrium aluminum monoclinic, YAM), and hexagonal YAlO{sub 3} (yttium aluminum hexagonal, YAH) were recognized.). - Highlights: • The

Effect of mechanical alloying and compaction parameters on the mechanical properties and microstructure of EUROFER 97 ODS steel

International Nuclear Information System (INIS)

Ramar, A.; Oksiuta, Z.; Baluc, N.; Schaeublin, R.

2006-01-01

size, shape and spatial distribution of dispersed oxide particles are determined. The aim is to optimize the processing parameters: 1) Milling time, to reduce contamination while allowing for proper alloying. 2) Compaction temperature to maintain single phase and to achieve highest density. Relationship between the mechanical and microstructural properties will be established and compared to EUROFER97. The obtained results are presented here. (author)

Development of low-Cr ODS FeCrAl alloys for accident-tolerant fuel cladding

Science.gov (United States)

Dryepondt, Sebastien; Unocic, Kinga A.; Hoelzer, David T.; Massey, Caleb P.; Pint, Bruce A.

2018-04-01

Low-Cr oxide dispersion strengthened (ODS) FeCrAl alloys were developed as accident tolerant fuel cladding because of their excellent oxidation resistance at very high temperature, high strength and improved radiation tolerance. Fe-12Cr-5Al wt.% gas atomized powder was ball milled with Y2O3+FeO, Y2O3+ZrO2 or Y2O3+TiO2, and the resulting powders were extruded at 950 °C. The resulting fine grain structure, particularly for the Ti and Zr containing alloys, led to very high strength but limited ductility. Comparison with variants of commercial PM2000 (Fe-20Cr-5Al) highlighted the significant impact of the powder consolidation step on the alloy grain size and, therefore, on the alloy mechanical properties at T < 500 °C. These low-Cr compositions exhibited good oxidation resistance at 1400 °C in air and steam for 4 h but could not form a protective alumina scale at 1450 °C, similar to observations for fine grained PM2000 alloys. The effect of alloy grain size, Zr and Ti additions, and impurities on the alloy mechanical and oxidation behaviors are discussed.

Mechanism study of c.f.c Fe-Ni-Cr alloy corrosion in supercritical water

International Nuclear Information System (INIS)

Payet, M.

2011-01-01

Supercritical water can be use as a high pressure coolant in order to improve the thermodynamic efficiency of power plants. For nuclear concept, lifetime is an important safety parameter for materials. Thus materials selection criteria concern high temperature yield stress, creep resistance, resistance to irradiation embrittlement and also to both uniform corrosion and stress corrosion cracking.This study aims for supplying a new insight on uniform corrosion mechanism of Fe-Ni-Cr f.c.c. alloys in deaerated supercritical water at 600 C and 25 MPa. Corrosion tests were performed on 316L and 690 alloys as sample autoclaves taking into account the effect of surface finishes. Morphologies, compositions and crystallographic structure of the oxides were determined using FEG scanning electron microscopy, glow discharge spectroscopy and X-ray diffraction. If supercritical water is expected to have a gas-like behaviour in the test conditions, the results show a significant dissolution of the alloy species. Thus the corrosion in supercritical water can be considered similar to corrosion in under-critical water assuming the higher temperature and its effect on the solid state diffusion. For alloy 690, the protective oxide layer formed on polished surface consists of a chromia film topped with an iron and nickel mixed chromite or spinel. The double oxide layer formed on 316L steel seems less protective with an outer porous layer of magnetite and an inhomogeneous Cr-rich inner layer. For each alloy, the study of the inner protective scale growth mechanisms by marker or tracer experiments reveals that diffusion in the oxide scale is governed by an anionic process. However, surface finishes impact deeply the growth mechanisms. Comparisons between the results for the steel suggest that there is a competition between the oxidation of iron and chromium in supercritical water. Sufficient available chromium is required in order to form a thin oxide layer. Highly deformed or ultra fine

Effect of сopper сoating on fibers made of aluminum alloy, titanium, and FeCrAl alloy on surface morphology and activity in CO oxidation

Science.gov (United States)

Lukiyanchuk, I. V.; Rudnev, V. S.; Serov, M. M.; Krit, B. L.; Lukiyanchuk, G. D.; Nedozorov, P. M.

2018-04-01

The catalytic activity of both copper fibers and copper-coated fibers of a diameter of 50-100 μm made of aluminum alloy, technical grade titanium, and FeCrAl alloy in CO oxidation has been estimated. Metal fibers have been fabricated by the method of pendant drop melt extraction (PDME). The fibers copper plating was carried out by chemical and electrochemical methods. The composition and structure of samples and coatings before and after catalytic tests have been characterized by the methods of scanning electron microscopy, energy-dispersive analysis, and X-ray fluorescence analysis. It has been shown that the catalytic activity of copper-coated fibers made of FeCrAl alloy in the reaction of CO oxidation is not inferior to that of copper fibers.

In-situ formation of complex oxide precipitates during processing of oxide dispersion strengthened ferritic steels

International Nuclear Information System (INIS)

Jayasankar, K.; Pandey, Abhishek; Mishra, B.K.; Das, Siddhartha

2016-01-01

Highlights: • Use of dual drive planetary ball mill for Bench scale (>1 kg) production. • X-ray diffraction and TEM were used to study transformations during sintering. • HIPped and rolled samples with nearly 99% density successfully produced. - Abstract: In fusion and fission reactor material development, ODS alloys are the most suitable candidate materials due to its high temperature creep properties and irradiation resistance properties. This paper describes the preparation of oxide dispersion strengthened alloy powder in large quantity (>1 kg batch) in dual drive planetary ball mill using pre-alloyed ferrtic steel powder with nano sized Y_2O_3. The consolidation of the powders was carried out in hot isostatic press (HIP) followed by hot rolling. 99% of the theoretical density was achieved by this method. The vickers hardness values of pressed and rolled samples were in the range of 380 ± 2HV and 719 ± 2HV, respectively. Samples were further investigated using X-ray diffraction particle size analyzer and electron microscope. Initial increase in particle size with milling was observed showing flattening of the particle. It was found that 5 h of milling time is sufficient to reduce the particle size to achieve the desired size. Transmission electron microscopy analysis of milled ODS steel powder revealed a uniform distribution of combustion synthesized nano-Y_2O_3 in ferritic steel matrix after a milling time of 5 h. Preliminary results demonstrated suitability of dual drive planetary ball mill for mass production of alloy within a short time due to various kinds of forces acting at a time during milling process. Fine monoclinic Y_2Si_2O_7 precipitates were also observed in the steel. This study explains the particle characteristics of nano Y_2O_3 dispersed ODS powder and formation of nano clusters in ODS ferritic alloy.

Effect of milling time and CNT concentration on hardness of CNT/Al2024 composites produced by mechanical alloying

International Nuclear Information System (INIS)

Pérez-Bustamante, R.; Pérez-Bustamante, F.; Estrada-Guel, I.; Licea-Jiménez, L.; Miki-Yoshida, M.; Martínez-Sánchez, R.

2013-01-01

Carbon nanotube/2024 aluminum alloy (CNT/Al 2024 ) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al 4 C 3 ) crystals in the Al matrix. The formation of Al 4 C 3 was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al 4 C 3 in the aluminum alloy matrix. - Highlights: ► The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. ► Composites were microstructural and mechanically evaluated after sintering condition. ► The greater the CNT concentration, the greater the hardness of the composites. ► Higher hardness in composites is achieved at 20 h of milling. ► The formation of Al 4 C 3 does not present a direct relationship with the milling time.

Mechanical behavior of novel W alloys produced by HIP

International Nuclear Information System (INIS)

Pastor, J.Y.; Martin, A.; Llorca, J.; Monge, M.A.; Pareja, R.

2007-01-01

Full text of publication follows: W appears to be one of the candidate materials being considered for making plasma-facing components (PFCs) in a future fusion power reactor because of its refractory characteristics, low tritium retention and low sputtering yielding. However, its use in PFCs requires the development of W materials that, in addition to these properties, maintains good mechanical properties at high temperatures. In W, high temperature strength and creep resistance may be effectively increased by solid-solution and dispersion strengthening. Sintering could be a suitable method to produce solid-solution and dispersion strengthening in W alloys for these applications if their recrystallization temperature is high enough and the grain growth is restrained. The aim of the present work is to investigate the mechanical properties of W materials produced by liquid phase sintering using Ti as sintering activator and nanoparticles of Y 2 O 3 as strengthening dispersoids. The mechanical behaviour of pure W and W alloys, having 0.5 wt % Y 2 O 3 , X Wt % Ti and 0.5 wt % Y 2 O 3 + X wt % Ti prepared by powder metallurgy have been studied (0≤X≤4). Three point bending tests have been performed on 2 x 2 x 25 mm 3 specimens cut from ingots consolidated by a two-stage hot isostatic pressing process. The bending strength, fracture toughness and elastic modulus have been determined as a function of temperature. The fracture surfaces have been analyzed to find the fracture mode and investigate the temperature dependence of the mechanical properties and fracture mechanisms. The effect of the Y 2 O 3 dispersion and Ti content on the mechanical properties is also investigated. (authors)

Investigation of the mechanism of mercury removal from a silver dental amalgam alloy

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M. DJURDJEVIC

2004-12-01

Full Text Available An investigation of silver dental amalgam decomposition and the mercury removal mechanism was performed. The decomposition process was analysed during thermal treatment in the temperature interval from 400 °C to 850 °C and for times from 0.5 to 7.5 h. The chemical compositions of the silver dental amalgam alloy and the treated alloy were tested and microstructure analysis using optical and scanning electron microscopy was carried out. The phases were identified using energy disperse electron probe microanalysis. A mechanism for the mercury removal process from silver dental amalgam alloy is suggested.

Processing map and hot working mechanisms in a P/M TiAl alloy composite with in situ carbide and silicide dispersions

International Nuclear Information System (INIS)

Rao, K.P.; Prasad, Y.V.R.K.

2010-01-01

Research highlights: Mechanical alloying of Ti and Al with small additions of Si and C was used to synthesize metastable phases, which were incorporated in Ti-Al matrices using powder metallurgy techniques. These metastable phases (or also called as precursors), at higher temperatures, transformed in situ into very fine hard reinforcements that develop coherent interface with the surrounding matrix. Typically, Ti5Si3 and TiC are the end products after the synthesis of composite. In this study, hot working behavior of such composites has been studied using the concepts of processing maps to identify the safe and best processing conditions that should be adopted while forming this composite. Also, kinetic analysis of hot deformation has been performed to identify the dominant deformation mechanism. The results are compared with that of base TiAl matrix. The powder metallurgy route offers the advantage of working the material at much lower temperatures compared to the traditional cast and forge route. - Abstract: A titanium aluminide alloy composite with in situ carbide and silicide dispersions has been synthesized by mixing 90% of matrix with elemental composition of 46Ti-46Al-4Nb-2Cr-2Mn and 10% precursor with composition 55Ti-27Al-12Si-6C prepared by mechanical alloying. The powder mixture was blended for 2 h followed by hot isostatic pressing (HIP) at 1150 deg. C for 4 h under a pressure of 150 MPa. In addition to TiAl alloy matrix, the microstructure of the HIP'ed billet showed a small volume fraction of Nb-rich intermetallic phase along with carbide and silicide dispersions formed in situ during HIP'ing. Cylindrical specimens from the HIP'ed billets were compressed at temperatures and strain rates in the ranges of 800-1050 deg. C and 0.0001-1 s -1 . The flow curves exhibited flow softening leading to a steady-state flow at strain rates lower than 0.01 s -1 while fracture occurred at higher strain rates. The processing map developed on the basis of flow stress at

Improved ductility and oxidation resistance of cast Ti–6Al–4V alloys by microalloying

International Nuclear Information System (INIS)

Luan, J.H.; Jiao, Z.B.; Chen, G.; Liu, C.T.

2014-01-01

Highlights: • Modified Ti64 alloys with improved ductility and oxidation resistance are developed. • B improves the ductility by refining grain size and enhancing boundary cohesion. • Y enhances the oxidation resistance by possibly slowing down the oxidation kinetics. - Abstract: The effects of B and Y on the mechanical properties and oxidation behavior of cast Ti–6Al–4V alloys were systematically investigated, and the new alloys with improved ductility and oxidation resistance are developed by the microalloying approach. The results indicate that boron is beneficial for improving the ductility by not only grain-size refinement but also grain-boundary enhancement, while yttrium is effective in increasing the oxidation resistance through possibly slowing down the oxidation kinetics. The improved properties, together with their high strength, make the microalloyed cast Ti–6Al–4V alloys competitive for practical engineering applications

New alloys for structural application. Kikai kozoyo shin kinzoku zairyo

Energy Technology Data Exchange (ETDEWEB)

Suzuki, T [Kogakuin Univ., Tokyo (Japan)

1993-01-15

As recent advance on the scientific technologies is amazing, the materials having new function or excellent performance have been developed. Speaking on some recent examples, they can be divided roughly to one group belonging to invention of materials themselves such as oxide superconductors and compounds semi-conductors, and the other belonging to the products as invention of epoc-making material manufacturing methods such as noncrystalline alloys and particle dispersion reinforced alloys (ODS). In this report, first, some new metallic materials introduced relatively recently and converting many technical innovations in wide range of machinery field, such as titanium alloys, refractory alloys having nickel group, aluminium-lithium alloys, HSLA steels composed of reduced weight of alloy elements and having higher strengths than those of carbon-steels and various properties, intermetallic materials such as Ni3Al and others are described, and next, mechanical alloying and its particle dispersion reinforced alloys, liquid phase rapid cooling process and its noncrystalline alloy-rapid cooling cohesion powder sintering alloys, and others are summarized under the paths from their birth to present status. 31 refs., 12 figs., 5 tabs.

Contribution to the identification of the processes kinetically limiting of the zirconium alloys oxidation; characterization of the oxide films formed at high temperature by solids electrochemistry

International Nuclear Information System (INIS)

Vermoyal, J.J.

2000-06-01

The corrosion behavior of zirconium alloys used for cladding tubes has been extensively studied under several oxidation conditions (temperature, steam, dry air, oxygen...) in order to clarify the mechanism(s) of oxide growth and breakdown. Oxidation rate is generally assumed to be controlled by oxygen diffusion inwards the oxide layer. Nevertheless, several experimental facts, such as acceleration or inhibition of corrosion rate in coupling conditions, suggest that electrochemical processes are involved as a rate determining step. This work is an attempt to shed light about the rate-limiting-mechanism of two zirconium alloys oxidation: Zircaloy-4 (Zy-4) and Zr-Nb(1%)O(0,13%). Impedance spectroscopy characterizations of oxide films formed in high temperature water and studied in gaseous atmosphere clearly show the difference of electrical properties between the two alloys. The in situ electrochemical and thermogravimetric investigations in gaseous medium, and the polarization effects on oxidation and hydridation of Zr alloys in PWRs conditions indicate that oxygen diffusion can be considered as the limiting kinetic step for Zy-4 oxidation. On the contrary, the acceleration of oxide growth on Zr-Nb(1%)O(0,13%) under anodic polarization in PWRs conditions (360 deg C) suggests that either the electronic conductivity in the oxide or an interfacial process at least partially control the oxidation rate. Catalytic effects observed in gaseous medium when noble metals increase the oxygen reduction rate would tend to corroborate the oxidation control of this alloy by an interfacial mechanism. An electrochemical description and a heterogeneous kinetics approach based on a diffusion-interfacial process as rate determining step are then proposed. (author)

Characteristics of mechanical alloying of Zn-Al-based alloys

International Nuclear Information System (INIS)

Zhu, Y.H.; Hong Kong Polytechnic; Perez Hernandez, A.; Lee, W.B.

2001-01-01

Three pure elemental powder mixtures of Zn-22%Al-18%Cu, Zn-5%Al-11%Cu, and Zn-27%Al-3%Cu (in wt.%) were mechanically alloyed by steel-ball milling processing. The mechanical alloying characteristics were investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. It was explored that mechanical alloying started with the formation of phases from pure elemental powders, and this was followed by mechanical milling-induced phase transformation. During mechanical alloying, phases stable at the higher temperatures formed at the near room temperature of milling. Nano-structure Zn-Al-based alloys were produced by mechanical alloying. (orig.)

Mechanical behavior and strengthening mechanisms in ultrafine grain precipitation-strengthened aluminum alloy

International Nuclear Information System (INIS)

Ma, Kaka; Wen, Haiming; Hu, Tao; Topping, Troy D.; Isheim, Dieter; Seidman, David N.; Lavernia, Enrique J.; Schoenung, Julie M.

2014-01-01

To provide insight into the relationships between precipitation phenomena, grain size and mechanical behavior in a complex precipitation-strengthened alloy system, Al 7075 alloy, a commonly used aluminum alloy, was selected as a model system in the present study. Ultrafine-grained (UFG) bulk materials were fabricated through cryomilling, degassing, hot isostatic pressing and extrusion, followed by a subsequent heat treatment. The mechanical behavior and microstructure of the materials were analyzed and compared directly to the coarse-grained (CG) counterpart. Three-dimensional atom-probe tomography was utilized to investigate the intermetallic precipitates and oxide dispersoids formed in the as-extruded UFG material. UFG 7075 exhibits higher strength than the CG 7075 alloy for each equivalent condition. After a T6 temper, the yield strength (YS) and ultimate tensile strength (UTS) of UFG 7075 achieved 734 and 774 MPa, respectively, which are ∼120 MPa higher than those of the CG equivalent. The strength of as-extruded UFG 7075 (YS: 583 MPa, UTS: 631 MPa) is even higher than that of commercial 7075-T6. More importantly, the strengthening mechanisms in each material were established quantitatively for the first time for this complex precipitation-strengthened system, accounting for grain-boundary, dislocation, solid-solution, precipitation and oxide dispersoid strengthening contributions. Grain-boundary strengthening was the predominant mechanism in as-extruded UFG 7075, contributing a strength increment estimated to be 242 MPa, whereas Orowan precipitation strengthening was predominant in the as-extruded CG 7075 (∼102 MPa) and in the T6-tempered materials, and was estimated to contribute 472 and 414 MPa for CG-T6 and UFG-T6, respectively

Change in mechanical properties of low-alloyed molybdenum alloys at two-stage strengthening during aging

International Nuclear Information System (INIS)

Bernshtejn, L.M.; Zakharov, A.M.; Arbuzov, V.K.

1977-01-01

Change in mechanical properties of hardened low-alloyed molybdenum alloys (Mo-Zr-C and Mo-Zr-Nb-C) at two-stage strengthening during ageing at 1400 deg C is studied. The initial strengthening maximum following ageing for 5 hr is caused by separation of dispersed ZrC particles and is accompanied by worsened plasticity, a development characteristic of precipitation hardening processes. The second increase in strength after a 10-hr ageing is not accompanied by reduced plasticity, this being characteristic of strengthening as a result of reconstruction of the dislocation structure. Niobium (0.16 wt.%) added to Mo-Zr-C alloys simultaneously increases their plastic and strength properties. The said effect is caused by prevention of premature decomposition of alloys on account of increased low-temperature plasticity, which permits to obtain high resistance to plastic deformation

Effect of pre-oxidation on high temperature sulfidation behavior of FeCr and FeCrAl alloys

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Pillis Marina Fuser

2004-01-01

Full Text Available High temperature corrosion of structural alloys in sulfur bearing environments is many orders of magnitude higher than in oxidizing environments. Efforts to increase sulfidation resistance of these alloys include addition of alloying elements. Aluminum additions to iron-chromium alloys bring about increase in sulfidation resistance. This paper reports the effect of pre-oxidation on the sulfidation behavior of Fe-20Cr and Fe-20Cr-5Al alloys in H2-2% H2S environment at 800 °C. The surfaces of sulfidized specimens were also examined. Pre-oxidation of the two alloys results in an incubation period during subsequent sulfidation. After this incubation period, the Fe-20Cr alloy showed sulfidation behavior similar to that when the alloy was not pre-oxidized. The incubation period during sulfidation of the Fe-20Cr-5Al alloy was significantly longer, over 45 h, compared to 2 h for the Al free alloy. Based on the microscopic and gravimetric data a mechanism for sulfidation of these alloys with pre-oxidation has been proposed.

Characterization and corrosion behaviour of CoNi alloys obtained by mechanical alloying

International Nuclear Information System (INIS)

Olvera, S.; Sánchez-Marcos, J.; Palomares, F.J.; Salas, E.; Arce, E.M.; Herrasti, P.

2014-01-01

CoNi alloys including Co 30 Ni 70 , Co 50 Ni 50 and Co 70 Ni 30 were prepared via mechanical alloying using Co and Ni powders. The crystallinity and short-range order were studied using X-ray diffraction and X-ray absorption spectroscopy. The results show that the milling process increases the number of vacancies, especially around the Co atoms, while the milling time decreases the crystalline size and enhances the crystallinity. X-ray photoelectron spectroscopy was used to characterise the chemical composition of the samples surface. The magnetic properties were analysed using zero-field cooling, field cooling and a magnetic hysteresis loops. The magnetic saturation moment is approximately 1.05 μ B /atom; this value decreases with the mechanical alloying time, and it is proportional to the cobalt concentration. The polarization and impedance curves in different media (NaCl, H 2 SO 4 and NaOH) showed similar corrosion resistance values. The corrosion resistance increased in the order NaCl, H 2 SO 4 and NaOH. A good passivation layer was formed in NaOH due to the cobalt and nickel oxides on the particle surfaces. - Highlights: • Ni x Co 100-x alloys were synthesized by mechanical alloying • Milling time decrease size and enhances crystallinity. • Oxygen is not present in a significant percentage in bulk but is detected on the surface. • Magnetic saturation moment is 1.05 mB/atom and decrease with mechanical allowing time • Corrosion resistance is higher in NaOH than in NaCl or HCl solutions

Fretting wear behavior of zirconium alloy in B-Li water at 300 °C

Science.gov (United States)

Zhang, Lefu; Lai, Ping; Liu, Qingdong; Zeng, Qifeng; Lu, Junqiang; Guo, Xianglong

2018-02-01

The tangential fretting wear of three kinds of zirconium alloys tube mated with 304 stainless steel (SS) plate was investigated. The tests were conducted in an autoclave containing 300 °C pressurized B-Li water for tube-on-plate contact configuration. The worn surfaces were examined with scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and 3D microscopy. The cross-section of wear scar was examined with transmission electron microscope (TEM). The results indicated that the dominant wear mechanism of zirconium alloys in this test condition was delamination and oxidation. The oxide layer on the fretted area consists of outer oxide layer composed of iron oxide and zirconium oxide and inner oxide layer composed of zirconium oxide.

High-temperature deformation of dispersion-strengthened Cu-Zr-Ti-C alloys

International Nuclear Information System (INIS)

Palma, Rodrigo H.; Sepulveda, Aquiles; Espinoza, Rodrigo; Dianez, M. Jesus; Criado, Jose M.; Sayagues, M. Jesus

2005-01-01

The hot mechanical behaviour and microstructure of Cu-5 vol.% TiC, Cu-5 vol.% ZrO 2 and Cu-2.5 vol.% TiC-2.5 vol.% ZrO 2 alloys prepared by reaction milling were studied. After a test of 1 h annealing at 1173 K, the Cu-5 vol.% ZrO 2 alloy presented the lower softening resistance to annealing, while the other two ones kept their initial room-temperature hardness (about 2 GPa). Hot-compression tests at 773 and 1123 K, at initial true strain rates of 0.85 x 10 -3 and 0.85 x 10 -4 s -1 were performed. The Cu-2.5 vol.% TiC-2.5 vol.% ZrO 2 and the Cu-5 vol.% ZrO 2 alloys were the strongest and softest materials, respectively. Moreover, by electron microscopy, nanometric TiC and micrometric particles were detected in the Cu-5 vol.% TiC and Cu-5 vol.% ZrO 2 alloys, respectively. A possible explanation for the observed behaviour of these materials is proposed. In the compression tests, it was also found that strain rate has a low effect on flow stress, as it has been previously observed by various authors in dispersion-strengthened alloys deformed at high temperatures

Enhanced low-temperature oxidation of zirconium alloys under irradiation

International Nuclear Information System (INIS)

Cox, B.; Fidleris, V.

1989-01-01

The linear growth of relatively thick (>300 nm) interference-colored oxide films on zirconium alloy specimens exposed in the Advanced Test Reactor (ATR) coolant at ≤55 o C was unexpected. Initial ideas were that this was a photoconduction effect. Experiments to study photoconduction in thin anodic zirconium oxide (ZrO 2 ) films in the laboratory were initiated to provide background data. It was found that, in the laboratory, provided a high electric field was maintained across the oxide during ultraviolet (UV) irradiation, enhanced growth of oxide occurred in the irradiated area. Similarly enhanced growth could be obtained on thin thermally formed oxide films that were immersed in an electrolyte with a high electric field superimposed. This enhanced growth was found to be caused by the development of porosity in the barrier oxide layer by an enhanced local dissolution and reprecipitation process during UV irradiation. Similar porosity was observed in the oxide films on the ATR specimens. Since it is not thought that a high electric field could have been present in this instance, localized dissolution of fast-neutron primary recoil tracks may be the operative mechanism. In all instances, the specimens attempt to maintain the normal barrier-layer oxide thickness, which causes the additional oxide growth. Similar mechanisms may have operated during the formation of thick loosely adherent, porous oxides in homogeneous reactor solutions under irradiation, and may be the cause of enhanced oxidation of zirconium alloys in high-temperature water-cooled reactors in some water chemistries. (author)

Reaction kinetics of oxygen on single-phase alloys, oxidation of nickel and niobium alloys

International Nuclear Information System (INIS)

Lalauze, Rene

1973-01-01

This research thesis first addresses the reaction kinetics of oxygen on alloys. It presents some generalities on heterogeneous reactions (conventional theory, theory of jumps), discusses the core reaction (with the influence of pressure), discusses the influence of metal self-diffusion on metal oxidation kinetics (equilibrium conditions at the interface, hybrid diffusion regime), reports the application of the hybrid diffusion model to the study of selective oxidation of alloys (Wagner model, hybrid diffusion model) and the study of the oxidation kinetics of an alloy forming a solid solution of two oxides. The second part reports the investigation of the oxidation of single phase nickel and niobium alloys (phase α, β and γ)

TiO2 Deposition on AZ31 Magnesium Alloy Using Plasma Electrolytic Oxidation

Directory of Open Access Journals (Sweden)

Leon White

2013-01-01

Full Text Available Plasma electrolytic oxidation (PEO has been used in the past as a useful surface treatment technique to improve the anticorrosion properties of Mg alloys by forming protective layer. Coatings were prepared on AZ31 magnesium alloy in phosphate electrolyte with the addition of TiO2 nanoparticles using plasma electrolytic oxidation (PEO. This present work focuses on developing a TiO2 functional coating to create a novel electrophotocatalyst while observing the surface morphology, structure, composition, and corrosion resistance of the PEO coating. Microstructural characterization of the coating was investigated by X-ray diffraction (XRD and scanning electron microscopy (SEM followed by image analysis and energy dispersive spectroscopy (EDX. The corrosion resistance of the PEO treated samples was evaluated with electrochemical impedance spectroscopy (EIS and DC polarization tests in 3.5 wt.% NaCl. The XRD pattern shows that the components of the oxide film include Mg from the substrate as well as MgO and Mg2TiO4 due to the TiO2 nanoparticle addition. The results show that the PEO coating with TiO2 nanoparticles did improve the corrosion resistance when compared to the AZ31 substrate alloy.

Novel Nano-Size Oxide Dispersion Strengthened Steels Development through Computational and Experimental Study

Energy Technology Data Exchange (ETDEWEB)

Yang, Shizhong [Southern Univ. and A& M College, Baton Rouge, LA (United States)

2016-05-30

This report summarizes our recent works of theoretical modeling, simulation and experimental validation of the simulation results on the ferritic oxide dispersion strengthened (ODS) alloy research. The simulation of the stability and thermal dynamics simulation on potential thermal stable candidates were performed and related ODS samples were synthesized and characterized. The simulation methods and experimental texture validation techniques development, achievements already reached, course work development, students and postdoc training, and future improvement are briefly introduced.

Development of oxide dispersion strengthened 2205 duplex stainless steel composite

Directory of Open Access Journals (Sweden)

Oladayo OLANIRAN

2015-05-01

Full Text Available Composites of duplex stainless steel were produced by oxide dispersion strengthening with comparatively improved mechanical properties by hot press sintering of partially stabilized Zirconia (PSZ, 3% yttria, mole fraction dispersion in 2205 duplex stainless steels. Ceramic oxide was added as reinforcement, while chromium (Cr and Nickel (Ni were incorporated to maintain the austenitic/ferritic phase balance of the duplex stainless steel. The powders and sintered were characterized in detail using scanning electron microscopy (SEM and X-ray diffraction (XRD. The microstructural evolution and phase formation during oxide dispersion strengthening of duplex stainless steel composites were investigated. The influence of composition variation of the reinforcements on the microstructural and corrosion behaviour in simulated mine water of the composites were investigated. In this manuscript, it was established that composition has great influence on the structure/properties relationship of the composites developed.

Reduction of Oxidative Melt Loss of Aluminum and Its Alloys

Energy Technology Data Exchange (ETDEWEB)

Dr. Subodh K. Das; Shridas Ningileri

2006-03-17

This project led to an improved understanding of the mechanisms of dross formation. The microstructural evolution in industrial dross samples was determined. Results suggested that dross that forms in layers with structure and composition determined by the local magnesium concentration alone. This finding is supported by fundamental studies of molten metal surfaces. X-ray photoelectron spectroscopy data revealed that only magnesium segregates to the molten aluminum alloy surface and reacts to form a growing oxide layer. X-ray diffraction techniques that were using to investigate an oxidizing molten aluminum alloy surface confirmed for the first time that magnesium oxide is the initial crystalline phase that forms during metal oxidation. The analytical techniques developed in this project are now available to investigate other molten metal surfaces. Based on the improved understanding of dross initiation, formation and growth, technology was developed to minimize melt loss. The concept is based on covering the molten metal surface with a reusable physical barrier. Tests in a laboratory-scale reverberatory furnace confirmed the results of bench-scale tests. The main highlights of the work done include: A clear understanding of the kinetics of dross formation and the effect of different alloying elements on dross formation was obtained. It was determined that the dross evolves in similar ways regardless of the aluminum alloy being melted and the results showed that amorphous aluminum nitride forms first, followed by amorphous magnesium oxide and crystalline magnesium oxide in all alloys that contain magnesium. Evaluation of the molten aluminum alloy surface during melting and holding indicated that magnesium oxide is the first crystalline phase to form during oxidation of a clean aluminum alloy surface. Based on dross evaluation and melt tests it became clear that the major contributing factor to aluminum alloy dross was in the alloys with Mg content. Mg was

Microstructures and formation mechanism of W–Cu composite coatings on copper substrate prepared by mechanical alloying method

International Nuclear Information System (INIS)

Meng, Yunfei; Shen, Yifu; Chen, Cheng; Li, Yongcan; Feng, Xiaomei

2013-01-01

In the present work, high-energy mechanical alloying (MA) method was applied to prepare tungsten–copper composite coatings on pure copper surface using a planetary ball mill. During mechanical alloying process, grains on the surface layer of substrate were refined and the substrate surface was activated as a result of repeated collisions by a large number of flying balls along with powder particles. The repeated ball-to-substrate collisions resulted in the deposition of coatings. The microstructures and elemental and phase composition of mechanically alloyed coatings at different milling durations during mechanical alloying process were studied using scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS). Microhardness tests were carried out to examine the mechanical properties of the coatings. The results showed that the coatings and the substrates were well bonded, and with the increase of the milling duration, multi-layered coatings with different structures were generated and the coatings became denser. The microhardness tests showed that the maximum microhardness of the coatings reached HV 0.1 228, showing a threefold improvement upon the substrate. And the cross-sectional microhardness values of the processed sample changed gradually, which gave a proof for the cushioning and sustaining functions of the multi-layered coatings. A reasonable formation mechanism of coatings on bulk materials with metallic immiscible system by mechanical alloying method was presented.

Experimental and numerical study of the effects of a nanocrystallisation treatment on high-temperature oxidation of a zirconium alloy

International Nuclear Information System (INIS)

Panicaud, B.; Retraint, D.; Grosseau-Poussard, J.-L.; Li, L.; Guérain, M.; Goudeau, P.; Tamura, N.; Kunz, M.

2012-01-01

Highlights: ► SMAT leads to a modification of surface properties of an M5 zirconium alloy (grain size and roughness. ► SMAT induces a change in the oxidation kinetics during high temperature oxidation. ► A diffusion model is able to reproduce kinetics and emphasise the consequences of SMAT on dissolution of oxygen in Zr. - Abstract: In the present work, the effects of a nanocrystallisation treatment on the high-temperature oxidation of a zirconium alloy are investigated. Surface Mechanical Attrition Treatment is a recent process designed to nanocrystallise the surface of materials. The particular effects of this treatment on an M5 zirconium alloy are studied using different experimental techniques at several scales. This material is of considerable interest, especially to the nuclear industry where very stringent conditions apply. High temperature oxidation was performed in order to show the benefits of this type of nanocrystallisation on the corrosion resistance of the alloy concerned. Microstructure development mechanisms, which improve the oxidation resistance of zirconium alloys have been identified during high-temperature corrosion. Those mechanisms have been discussed in further detail in relation to numerical calculations concerning the oxidation kinetics.

Mechanical behavior of novel W alloys produced by HIP

Energy Technology Data Exchange (ETDEWEB)

Pastor, J.Y.; Martin, A.; Llorca, J. [Madrid Univ. Politecnica, Dept de Ciencia de Materiales (Spain); Monge, M.A.; Pareja, R. [Madrid Univ. Carlos 3, Dept. de Fisica (Spain)

2007-07-01

Full text of publication follows: W appears to be one of the candidate materials being considered for making plasma-facing components (PFCs) in a future fusion power reactor because of its refractory characteristics, low tritium retention and low sputtering yielding. However, its use in PFCs requires the development of W materials that, in addition to these properties, maintains good mechanical properties at high temperatures. In W, high temperature strength and creep resistance may be effectively increased by solid-solution and dispersion strengthening. Sintering could be a suitable method to produce solid-solution and dispersion strengthening in W alloys for these applications if their recrystallization temperature is high enough and the grain growth is restrained. The aim of the present work is to investigate the mechanical properties of W materials produced by liquid phase sintering using Ti as sintering activator and nanoparticles of Y{sub 2}O{sub 3} as strengthening dispersoids. The mechanical behaviour of pure W and W alloys, having 0.5 wt % Y{sub 2}O{sub 3}, X Wt % Ti and 0.5 wt % Y{sub 2}O{sub 3} + X wt % Ti prepared by powder metallurgy have been studied (0{<=}X{<=}4). Three point bending tests have been performed on 2 x 2 x 25 mm{sup 3} specimens cut from ingots consolidated by a two-stage hot isostatic pressing process. The bending strength, fracture toughness and elastic modulus have been determined as a function of temperature. The fracture surfaces have been analyzed to find the fracture mode and investigate the temperature dependence of the mechanical properties and fracture mechanisms. The effect of the Y{sub 2}O{sub 3} dispersion and Ti content on the mechanical properties is also investigated. (authors)

Modeling of High Temperature Oxidation Behavior of FeCrAl Alloy by using Artificial Neural Network

Energy Technology Data Exchange (ETDEWEB)

Kim, Jae Joon; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

2016-10-15

Refractory alloys are candidate materials for replacing current zirconium-base cladding of light water reactors and they retain significant creep resistance and mechanical strength at high temperatures up to 1500 ℃ due to their high melting temperature. Thermal neutron cross sections of refractory metals are higher than that of zirconium, however the loss of neutron can be overcome by reducing cladding thickness which can be facilitated with enhanced mechanical properties. However, most refractory metals show the poor oxidation resistance at a high temperature. Oxidation behaviors of the various compositions of FeCrAl alloys in high temperature conditions were modeled by using Bayesian neural network. The automatic relevance determination (ARD) technique represented the influence of the composition of alloying elements on the oxidation resistance of FeCrAl alloys. This model can be utilized to understand the tendency of oxidation behavior along the composition of each element and prove the applicability of neural network modeling for the development of new cladding material of light water reactors.

A nanoflower shaped gold-palladium alloy on graphene oxide nanosheets with exceptional activity for electrochemical oxidation of ethanol

International Nuclear Information System (INIS)

Wang, Qiyu; Cui, Xiaoqiang; Zhang, Xiaoming; Liu, Chang; Xue, Tianyu; Wang, Haitao; Zheng, Weitao; Guan, Weiming

2014-01-01

We report on a new and facile method for the preparation of well-dispersed gold-palladium (AuPd) flower-shaped nanostructures on sheets of graphene oxide (GO). Transmission electron microscopy and high angle annular dark field STEM were used to characterize the morphology and composition of the new nanohybrids. The AuPd/GO composites display high electrocatalytic activity for the oxidation of ethanol in strongly alkaline medium as examined by cyclic voltammetry and chronoamperometry. Both the current density (13.16 mA · cm −2 at a working potential of −0.12 V) and the long-time stability are superior to a commercial Pd-on-carbon catalyst which is attributed to the cooperative action of the catalytic activities of Au and Pd, and the good dispersion of the alloy on the nanosheets. (author)

Processing and microstructure characterisation of oxide dispersion strengthened Fe–14Cr–0.4Ti–0.25Y2O3 ferritic steels fabricated by spark plasma sintering

International Nuclear Information System (INIS)

Zhang, Hongtao; Huang, Yina; Ning, Huanpo; Williams, Ceri A.; London, Andrew J.; Dawson, Karl; Hong, Zuliang; Gorley, Michael J.; Grovenor, Chris R.M.; Tatlock, Gordon J.; Roberts, Steve G.; Reece, Michael J.; Yan, Haixue; Grant, Patrick S.

2015-01-01

Highlights: • Nanostructured ODS steels were successfully produced by SPS. • Presence of Y 2 Ti 2 O 7 nanoclusters was confirmed by synchrotron XRD and microscopy. • The chemistry of nanoclusters tested by ATP indicated they are Y–Ti–O oxides. - Abstract: Ferritic steels strengthened with Ti–Y–O nanoclusters are leading candidates for fission and fusion reactor components. A Fe–14Cr–0.4Ti + 0.25Y 2 O 3 (14YT) alloy was fabricated by mechanical alloying and subsequently consolidated by spark plasma sintering (SPS). The densification of the 14YT alloys significantly improved with an increase in the sintering temperature. Scanning electron microscopy and electron backscatter diffraction revealed that 14YT SPS-sintered at 1150 °C under 50 MPa for 5 min had a high density (99.6%), a random grain orientation and a bimodal grain size distribution (<500 nm and 1–20 μm). Synchrotron X-ray diffraction patterns showed bcc ferrite, Y 2 Ti 2 O 7 , FeO, and chromium carbides, while transmission electron microscopy and atom probe tomography showed uniformly dispersed Y 2 Ti 2 O 7 nanoclusters of <5 nm diameter and number density of 1.04 × 10 23 m −3 . Due to the very much shorter consolidation times and lower pressures used in SPS compared with the more usual hot isostatic pressing routes, SPS is shown to be a cost-effective technique for oxide dispersion strengthened (ODS) alloy manufacturing with microstructural features consistent with the best-performing ODS alloys

Improved Mechanical and Tribological Properties of Metal-Matrix Composites Dispersion-Strengthened by Nanoparticles

Directory of Open Access Journals (Sweden)

Evgenii Levashov

2009-12-01

Full Text Available Co- and Fe-based alloys produced by powder technology are being widely used as a matrix for diamond-containing composites in cutting, drilling, grinding pplications, etc. The severe service conditions demand that the mechanical and tribological properties of these alloys be improved. Development of metal-matrix composites (MMCs and alloys reinforced with nanoparticles is a promising way to resolve this problem. In this work, we have investigated the effect of nano-sized WC, ZrO2, Al2O3, and Si3N4 additives on the properties of sintered dispersion-strengthened Co- and Fe-based MMCs. The results show an increase in the hardness (up to 10 HRB, bending strength (up to 50%, wear resistance (by a factor of 2–10 and a decrease in the friction coefficient (up to 4-fold of the dispersion-strengthened materials. The use of designed alloys as a binder of cutting diamond tools gave a 4-fold increment in the service life, without reduction in their cutting speed.

Oxidation kinetics and auger microprobe analysis of some oxidized zirconium alloys

International Nuclear Information System (INIS)

Ploc, R.A.

1989-01-01

Oxidation kinetics at 300 o C in dry oxygen of 0.5 wt% binary alloys of iron, nickel, and chromium in zirconium were determined for several surface preparations. Further, chemical profiles of the oxides as they existed on the matrix and on the precipitates were obtained by sputtering and Auger electron analysis. The appearance of 'breakaway' oxidation was controlled by the surface finish of the alloy, a variable that could be used to eliminate the phenomenon for all alloys except the Zr/Ni binary, which required β-quenching to accomplish the same purpose. (author)

Dispersoid reinforced alloy powder and method of making

Energy Technology Data Exchange (ETDEWEB)

Anderson, Iver E.; Terpstra, Robert L.

2017-12-05

A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

Dispersoid reinforced alloy powder and method of making

Energy Technology Data Exchange (ETDEWEB)

Anderson, Iver E.; Terpstra, Robert L.

2017-10-10

A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with a reactive species acquired from an atomizing gas than does the alloying element. The melted alloy is atomized with the atomizing gas including the reactive species to form atomized particles so that the reactive species is (a) dissolved in solid solution to a depth below the surface of atomized particles and/or (b) reacted with the dispersoid-forming element to form dispersoids in the atomized particles to a depth below the surface of said atomized particles. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

Effect of ternary alloying elements on microstructure and mechanical property of Nb-Si based refractory intermetallic alloy

International Nuclear Information System (INIS)

Kim, W.Y.; Kim, H.S.; Kim, S.K.; Ra, T.Y.; Kim, M.S.

2005-01-01

Microstructure and mechanical property at room temperature and at 1773 K of Nb-Si based refractory intermetallic alloys were investigated in terms of compression and fracture toughness test. Mo and V were chosen as ternary alloying elements because of their high melting points, atomic sizes smaller than Nb. Both ternary alloying elements were found to have a significant role in modifying the microstructure from dispersed structure to eutectic-like structure in Nb solid solution/Nb 5 Si 3 intermetallic composites. The 0.2% offset yield strength at room temperature increased with increasing content of ternary elements in Nb solid solution and volume fraction of Nb 5 Si 3 . At 1773 K, Mo addition has a positive role in increasing the yield strength. On the other hand, V addition has a role in decreasing the yield strength. The fracture toughness of ternary alloys was superior to binary alloys. Details will be discussed in correlation with ternary alloying, volume fraction of constituent phase, and the microstructure. (orig.)

Cerium Titanate Nano dispersoids in Ni-base ODS Alloy

Energy Technology Data Exchange (ETDEWEB)

Kang, Suk Hoon; Chun, Young-Bum; Rhee, Chang-Kyu; Jang, Jinsung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Chung, Hee-Suk [Korea Basic Science Institute, Jeonju (Korea, Republic of)

2016-10-15

Oxide-dispersion-strengthened (ODS) nickel-base alloys have potential for use in rather demanding elevated-temperature environments, such as aircraft turbine engines, heat exchanger of nuclear reactor. For improved high temperature performance, several ODS alloys were developed which possess good elevated temperature strength and over-temperature capacity plus excellent static oxidation resistance. The high temperature strength of ODS alloys is due to the presence of a uniform dispersion of fine, inert particles. Ceria mixed oxides have been studied because of their application potential in the formation of nanoclusters. By first principle study, it was estimated that the formation energy of the Ce-O dimer with voids in the nickel base alloy is lower than other candidates. The result suggests that the dispersion of the Ceria mixed oxides can suppress the voiding or swelling behavior of nickel base alloy during neutron irradiation. In this study, the evolution of cerium titanate nano particles was investigated using in-situ TEM. It was found that the Ce{sub 2}Ti{sub 3}O{sub 9} phase was easily formed rather than remain as CeO{sub 2} during annealing; Ti was effective to form the finer oxide particles. Ce{sub 2}Ti{sub 3}O{sub 9} is expected to do the great roll as dispersoids in Ni-base alloy, contribute to achieve the better high temperature property, high swelling resistance during neutron radiation.

Long-term oxidation of Zr-2.5 wt% Nb alloy

International Nuclear Information System (INIS)

Cox, B.

1976-09-01

A long-term study of the oxidation of Zr-2.5 wt% Nb alloys in water, steam, air and fused nitrate/nitrite salt has been carried out as a function of material batch, degree of cold-work, and heat treatment. Examination after oxidation was by weight gain, optical microscopy, replica electron microscopy, scanning electron microscopy, oxide impedance measurements, mercury porosimetry and metallographic sectioning. The results are compared with other published work and some hypothetical oxidation mechanisms are proposed and discussed. (author)

Microstructure and mechanical properties of NiCoCrAlYTa alloy processed by press and sintering route

Energy Technology Data Exchange (ETDEWEB)

Pereira, J.C., E-mail: jpereira@uc.edu.ve [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain); Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Zambrano, J.C. [Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Afonso, C.R.M. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos (UFSCar), São Carlos, SP (Brazil); Amigó, V. [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain)

2015-03-15

Nickel-based superalloys such as NiCoCrAlY are widely used in high-temperature applications, such as gas turbine components in the energy and aerospace industries, due to their strength, high elastic modulus, and high-temperature oxidation resistance. However, the processing of these alloys is complex and costly, and the alloys are currently used as a bond coat in thermal barrier coatings. In this work, the effect of cold press and sintering processing parameters on the microstructure and mechanical properties of NiCoCrAlY alloy were studied using the powder metallurgy route as a new way to obtain NiCoCrAlYTa samples from a gas atomized prealloyed powder feedstock. High mechanical strength and adequate densification up to 98% were achieved. The most suitable compaction pressure and sintering temperature were determined for NiCoCrAlYTa alloy through microstructure characterization. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and energy dispersive spectroscopy microanalysis (EDS) were performed to confirm the expected γ-Ni matrix and β-NiAl phase distribution. Additionally, the results demonstrated the unexpected presence of carbides and Ni–Y-rich zones in the microstructure due to the powder metallurgy processing parameters used. Thus, microhardness, nanoindentation and uniaxial compression tests were conducted to correlate the microstructure of the alloy samples with their mechanical properties under the different studied conditions. The results show that the compaction pressure did not significantly affect the mechanical properties of the alloy samples. In this work, the compaction pressures of 400, 700 and 1000 MPa were used. The sintering temperature of 1200 °C for NiCoCrAlYTa alloy was preferred; above this temperature, the improvement in mechanical properties is not significant due to grain coarsening, whereas a lower temperature produces a decrease in mechanical properties due to high porosity and

Mechanical and bio-corrosion properties of quaternary Mg–Ca–Mn–Zn alloys compared with binary Mg–Ca alloys

International Nuclear Information System (INIS)

Bakhsheshi-Rad, H.R.; Idris, M.H.; Abdul-Kadir, M.R.; Ourdjini, A.; Medraj, M.; Daroonparvar, M.; Hamzah, E.

2014-01-01

Highlights: • Quaternary alloy show better mechanical and corrosion properties than binary alloy. • Mg–2Ca–0.5Mn–2Zn alloy showed suitable mechanical properties for bone application. • The improved corrosion resistance with addition of Mn and Zn into the Mg–Ca alloy. • Formation of protective surface film Mn-containing magnesium on quaternary alloy. • Secondary phases have strong effect on micro-galvanic corrosion of Mg alloys. - Abstract: Binary Mg–xCa alloys and the quaternary Mg–Ca–Mn–xZn were studied to investigate their bio-corrosion and mechanical properties. The surface morphology of specimens was characterized by X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The results of mechanical properties show that the yield strength (YS), ultimate tensile strength (UTS) and elongation of quaternary alloy increased significantly with the addition of zinc (Zn) up to 4 wt.%. However, further addition of Zn content beyond 4 wt.% did not improve yield strength and ultimate tensile strength. In contrast, increasing calcium (Ca) content has a deleterious effect on binary Mg–Ca alloys. Compression tests of the magnesium (Mg) alloys revealed that the compression strength of quaternary alloy was higher than that of binary alloy. However, binary Mg–Ca alloy showed higher reduction in compression strength after immersion in simulated body fluid. The bio-corrosion behaviour of the binary and quaternary Mg alloys were investigated using immersion tests and electrochemical tests. Electrochemical tests shows that the corrosion potential (E corr ) of binary Mg–2Ca significantly shifted toward nobeler direction from −1996.8 to −1616.6 mV SCE with the addition of 0.5 wt.% manganese (Mn) and 2 wt.% Zn content. However, further addition of Zn to 7 wt.% into quaternary alloy has the reverse effect. Immersion tests show that the quaternary

Characterization and corrosion behaviour of CoNi alloys obtained by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Olvera, S. [Instituto Politécnico Nacional, ESIQIE, Departamento de Ingeniería en Metalurgia y Materiales, México, D. F. (Mexico); Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain); Sánchez-Marcos, J. [Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain); Palomares, F.J. [Instituto de Ciencia de Materiales de Madrid, ICMM-CSIC, Cantoblanco, 28049 Madrid (Spain); Salas, E. [Spline Spanish CRG Beamline at the European Synchrotron Radiation Facilities, ESRF, BP 220-38043, Grenoble Cedex (France); Arce, E.M. [Instituto Politécnico Nacional, ESIQIE, Departamento de Ingeniería en Metalurgia y Materiales, México, D. F. (Mexico); Herrasti, P., E-mail: pilar.herrasti@uam.es [Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain)

2014-07-01

CoNi alloys including Co{sub 30}Ni{sub 70}, Co{sub 50}Ni{sub 50} and Co{sub 70}Ni{sub 30} were prepared via mechanical alloying using Co and Ni powders. The crystallinity and short-range order were studied using X-ray diffraction and X-ray absorption spectroscopy. The results show that the milling process increases the number of vacancies, especially around the Co atoms, while the milling time decreases the crystalline size and enhances the crystallinity. X-ray photoelectron spectroscopy was used to characterise the chemical composition of the samples surface. The magnetic properties were analysed using zero-field cooling, field cooling and a magnetic hysteresis loops. The magnetic saturation moment is approximately 1.05 μ{sub B}/atom; this value decreases with the mechanical alloying time, and it is proportional to the cobalt concentration. The polarization and impedance curves in different media (NaCl, H{sub 2}SO{sub 4} and NaOH) showed similar corrosion resistance values. The corrosion resistance increased in the order NaCl, H{sub 2}SO{sub 4} and NaOH. A good passivation layer was formed in NaOH due to the cobalt and nickel oxides on the particle surfaces. - Highlights: • Ni{sub x}Co{sub 100-x} alloys were synthesized by mechanical alloying • Milling time decrease size and enhances crystallinity. • Oxygen is not present in a significant percentage in bulk but is detected on the surface. • Magnetic saturation moment is 1.05 mB/atom and decrease with mechanical allowing time • Corrosion resistance is higher in NaOH than in NaCl or HCl solutions.

In situ Investigation of Oxide Films on Zirconium Alloy in PWR Primary Water Chemistry

Energy Technology Data Exchange (ETDEWEB)

Kim, Taeho; Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2015-05-15

Zirconium alloys are used as fuel cladding materials in nuclear power reactors, because these materials have a very low thermal neutron capture cross section as well as desirable mechanical properties. However, the Fukushima accident shows that the oxidation behavior of zirconium alloy is an important issue because the zirconium alloy functions as a shield of nuclear material (i.e., uranium, fission gas), and the degradation on zirconium cladding directly causes severe accident on nuclear power plant. Therefore, to ensure the safety of nuclear power reactors, the performance and sustainability of nuclear fuel should be understood. Currently, the water-metal interface is regarded as the rate-controlling site governing the rapid oxidation transition in high-burn-up fuels. Zirconium oxide is formed at the water-metal interface, and its structure and phase play an important role in determining its mechanical properties. In the early stage of the oxidation process, zirconium oxide with both tetragonal and monoclinic phases is formed. With an increase in the oxidation time to 150 h, the unstable tetragonal phase disappears and the monoclinic phase is dominant and possibly because of the stress relaxation according to previous and present results.

Oxidation kinetics of a Pb-64 at.% In single-phase alloy

International Nuclear Information System (INIS)

Zhang, M.X.; Chang, Y.A.; Marcotte, V.C.

1991-01-01

The solid-state oxidation kinetics of a Pb-64 at.% IN(50 wt.%) single-phase alloy were studied from room temperature to 150C using AES (Auger Electron Spectroscopy) depth profiling technique. The general oxidation behavior of this alloy is different from that of a Pb-3 at.% In alloy but similar to that of a Pb-30 at.% In alloy. The oxide formed on this alloy is almost pure In oxide (In 2 O 3 ) with the possible existence of some In suboxide near the oxide/alloy interface. At room temperature, oxidation of the alloy follows a direct logarithmic law, and the results can be described by the model proposed previously by Zhang, Chang, and Marcotte. At temperatures higher than 75C, rapid oxidation occurred initially followed by a slower parabolic oxidation at longer time. These data were described quantitatively by the model which assumes the existence of short-circuit diffusion in addition to lattice diffusion in the oxide as proposed by Smeltzer, Haering, and Kirkaldy. The effects of alloy composition in the oxidation kinetics of (pb, In) alloy are also examined by comparing the data for Pb-3, 30, and 64 at.% In alloys

Design of high density gamma-phase uranium alloys for LEU dispersion fuel applications

International Nuclear Information System (INIS)

Hofman, Gerard L.; Meyer, Mitchell K.; Ray, Allison E.

1998-01-01

Uranium alloys are candidates for the fuel phase in aluminium matrix dispersion fuels requiring high uranium loading. Certain uranium alloys have been shown to have good irradiation performance at intermediate burnup. previous studies have shown that acceptable fission gas swelling behavior and fuel-aluminium interaction is possible only if the fuel alloy can be maintained in the high temperature body-centered-cubic γ-phase during fabrication and irradiation, at temperatures at which αU is the equilibrium phase. transition metals in Groups V through VIII are known to allow metastable retention of the gamma phase below the equilibrium isotherm. These metals have varying degrees of effectiveness in stabilizing the gamma phase. Certain alloys are metastable for very long times at the relatively low fuel temperatures seen in research operation. In this paper, the existing data on the gamma stability of binary and ternary uranium alloys is analysed. The mechanism and kinetics of decomposition of the gamma phase are assessed with the help of metal alloy theory. Alloys with the highest possible uranium content, good gamma-phase stability, and good neutronic performance are identified for further metallurgical studies and irradiation tests. Results from theory will be compared with experimentally generated data. (author)

Phase transformation, oxidation and shape memory properties of Ti–50Au–10Zr alloy for high temperature applications

International Nuclear Information System (INIS)

Wadood, A.; Hosoda, H.; Yamabe-Mitarai, Y.

2014-01-01

Highlights: • Ti–50Au–10Zr exhibited better thermo-mechanical and shape memory properties than Ti–50Au. • Improvement was related to solid solution and precipitation strengthening. • No oxidation problem as oxidation was observed at 100 K higher than A f . • TMA was used not only for thermo-mechanical but also for shape memory and oxidation. - Abstract: In this study, we investigated the phase transformation, oxidation and high temperature mechanical and shape memory properties of Ti–50Au–10Zr (all compositions in atomic%) alloy. Thermo-mechanical analyzer (TMA) was used not only for phase transformation but also for the measurement of shape memory effect and oxidation behavior in air environment. Ti–50Au–10Zr exhibited lower martensitic transformation temperature of 758 K than TiAu stoichiometric alloy exhibiting 870 K since Zr addition stabilizes B2 parent phase. Oxidation was initiated at 873 K that was about 100 K higher than the austenite finish temperature, indicating no such oxidation problems for practical use. Shape memory effect was improved by partial substitution of Ti with Zr in Ti–50Au–10Zr alloy. Compression test of Ti–50Au–10Zr revealed high compressive strength of 1239 MPa of martensite at 691 K (=M f − 50 K) and 924 MPa of B2 parent phase at 834 K (=A f + 50 K) in comparison with Ti–50Au. It is concluded that Zr is effective to improve the mechanical and shape memory properties of TiAu alloy, and that Ti–50Au–10Zr shape memory alloy has potential for high temperature (∼650–850 K) practical applications

LaCrO{sub 3}-dispersed Cr for metallic interconnect of planar SOFC

Energy Technology Data Exchange (ETDEWEB)

Song, Rak-Hyun; Shin, Dong Ryul [Korea Institute of Energy Research, Taejon (Korea, Republic of); Dokiya, Masayuki [National Institute of Materials and Chemical Research, Ibaraki (Japan)

1996-12-31

In the planar SOFC, the interconnect materials plays two roles as an electrical connection and as a gas separation plate in a cell stack. The interconnect materials must be chemically stable in reducing and oxidizing environments, and have high electronic conductivity, high thermal conductivity, matching thermal expansion with an electrolyte, high mechanical strength, good fabricability, and gas tightness. Lanthanum chromite so far has been mainly used as interconnect materials in planar SOFC. However, the ceramic materials are very weak in mechanical strength and have poor machining property as compared with metal. Also the metallic materials have high electronic conductivity and high thermal conductivity. Recently some researchers have studied metallic interconnects such as Al{sub 2}O{sub 3}/Inconel 600 cermet, Ni-20Cr coated with (LaSr)CoO{sub 3}, and Y{sub 2}O{sub 3-} or La{sub 2}O{sub 3}-dispersed Cr alloy. These alloys have still some problems because Ni-based alloys have high thermal expansion, the added Al{sub 2}O{sub 3}, Y{sub 2}O{sub 3} and La{sub 2}O{sub 3} to metals have no electronic conductivity, and the oxide formed on the surface of Cr alloy has high volatility. To solve these problems, in this study, LaCrO{sub 3}-dispersed Cr for metallic interconnect of planar SOFC was investigated. The LaCrO{sub 3}-dispersed Cr can be one candidate of metallic interconnect because LaCrO{sub 3} possesses electronic conductivity and Cr metal has relatively low thermal expansion. The content of 25 vol.% LaCrO{sub 3} Was selected on the basis of a theoretically calculated thermal expansion. The thermal expansion, electrical and oxidation properties were examined and the results were discussed as related to SOFC requirements.

Effect of Ce-rich rare earth on microstructure and mechanical properties of Mg-10Zn-5Al-0.1Sb magnesium alloy

Directory of Open Access Journals (Sweden)

You Zhiyong

2012-05-01

Full Text Available To improve the comprehensive mechanical properties of Mg-10Zn-5Al-0.1Sb magnesium alloy, different amount of Ce-rich rare earth (RE was added to the alloy, and the effect of RE addition on the microstructure and mechanical properties of Mg-10Zn-5Al-0.1Sb alloy was investigated by means of Brinell hardness measurement, scanning electron microscopy (SEM, energy dispersive spectroscope (EDS and X-ray diffraction (XRD. The results show that an appropriate amount of Ce-rich rare earth addition can make the Al4Ce phase particles and CeSb phase disperse more evenly in the alloy. These phases refine the alloy抯 matrix and make the secondary phases [t-Mg32(Al,Zn49 phase and f-Al2Mg5Zn2 phase] finer and more dispersive, therefore significantly improve the mechanical properties of the Mg-10Zn-5Al-0.1Sb alloy. When the RE addition is 1.0 wt.%, the tensile strengths of the alloy both at room temperature and 150 篊 reach the maximum values while the impact toughness is slightly lower than that of the matrix alloy. The hardness increases with the increase of RE addition.

Acoustic modes of the phonon dispersion relation of NbD/sub x/ alloys

International Nuclear Information System (INIS)

Rowe, J.M.; Vagelatos, N.; Rush, J.J.; Flotow, H.E.

1975-01-01

The acoustic modes of the phonon dispersion relation in Nb, NbD 0 . 15 , and NbD 0 . 45 were measured at 473 0 K for phonons with wave vectors along the [100], [110], and [111] axes by coherent neutron scattering. The observed neutron groups for both alloys were well defined, with little or no apparent broadening. Results are compared to similar data for Nb--Mo alloys and with previous lattice-dynamics results for PdD 0 . 63 . This comparison shows that despite differences in detail, the general features of the dispersion relations of NbD/sub x/ and Nb--Mo are similar after allowing for the differences in lattice parameters for the two alloys. The measured dispersion curves and derived phonon frequency distributions for the Nb--D alloys are quite different from the analogous results for PdD 0 . 63 in that the average acoustic phonon frequencies increase with increasing deuterium concentration and lattice parameter

Preparation and Properties of Microarc Oxidation Self-Lubricating Composite Coatings on Aluminum Alloy

Directory of Open Access Journals (Sweden)

Zhenwei Li

2017-04-01

Full Text Available Microarc oxidation (MAO coatings were prepared on 2024-T4 aluminum alloy using pulsed bipolar power supply at different cathode current densities. The MAO ceramic coatings contained many crater-like micropores and a small number of microcracks. After the MAO coatings were formed, the coated samples were immersed into a water-based Polytetrafluoroethylene (PTFE dispersion. The micropores and microcracks on the surface of the MAO coatings were filled with PTFE dispersion for preparing MAO self-lubricating composite coatings. The microstructure and properties of MAO coatings and the wear resistance of microarc oxidation self-lubricating composite coatings were analyzed by SEM, laser confocal microscope, X-ray diffractometry (XRD, Vickers hardness test, scratch test and ball-on-disc abrasive tests, respectively. The results revealed that the wear rates of the MAO coatings decreased significantly with an increase in cathode current density. Compared to the MAO coatings, the microarc oxidation self-lubricating composite coatings exhibited a lower friction coefficient and lower wear rates.

Chemical and phase composition of powders obtained by electroerosion dispersion from alloys WC-Co

International Nuclear Information System (INIS)

Putintseva, M.N.

2004-01-01

A consideration is given to the dependence of chemical and phase compositions of dispersed powders on the conditions, the medium of electroerosion dispersing and the content of cobalt in an initial alloy. It is shown that dissociation of carbon from tungsten carbide proceeds even on dispersing in liquid hydrocarbon-containing media (kerosene and machine oil). The phase composition is determined to a large extent by a medium of dispersing and a cobalt content in the initial alloy. In all powders complex tungsten-cobalt carbides and even Co 7 W 6 intermetallic compounds are found [ru

Chemical and Phase Composition of Powders Obtained by Electroerosion Dispersion from WC - Co Alloys

Science.gov (United States)

Putintseva, M. N.

2004-03-01

The dependence of the chemical and phase composition of dispersed powders on the mode and medium of electroerosion dispersion and the content of cobalt in the initial alloy is considered. It is shown that the dissociation of carbon from tungsten carbide occurs even in dispersion in liquid hydrocarbon-bearing media (kerosene and industrial oils). The phase composition is primarily determined by the dispersion medium and the content of cobalt in the initial alloy. Compound tungsten-cobalt carbides and even a Co7W6 intermetallic are determined in all the powders.

Effects of reactive element additions and sulfur removal on the oxidation behavior of FECRAL alloys

International Nuclear Information System (INIS)

Stasik, M.C.; Pettit, F.S.; Meier, G.H.; Smialek, J.L.

1994-01-01

The results of this study have shown that desulfurization of FeCrAl alloys by hydrogen annealing can result in improvements in cyclic oxidation comparable to that achieved by doping with reactive elements. Moreover, specimens of substantial thicknesses can be effectively desulfurized because of the high diffusivity of sulfur in bcc iron alloys. The results have also shown that there is less stress generation during the cyclic oxidation of Y-doped FeCrAl compared to Ti-doped or desulfurized FeCrAl. This indicates that the growth mechanism, as well as the strength of the oxide/alloy interface, influences the ultimate oxidation morphology and stress state which will certainly affect the length of time the alumina remains protective

Evaluation of the mechanical properties and porcelain bond strength of cobalt-chromium dental alloy fabricated by selective laser melting.

Science.gov (United States)

Wu, Lin; Zhu, Haiting; Gai, Xiuying; Wang, Yanyan

2014-01-01

Limited information is available regarding the microstructure and mechanical properties of dental alloy fabricated by selective laser melting (SLM). The purpose of this study was to evaluate the mechanical properties of a cobalt-chromium (Co-Cr) dental alloy fabricated by SLM and to determine the correlation between its microstructure and mechanical properties and its porcelain bond strength. Five metal specimens and 10 metal ceramic specimens were fabricated to evaluate the mechanical properties of SLM Co-Cr dental alloy (SLM alloy) with a tensile test and its porcelain bond strength with a 3-point bending test. The relevant properties of the SLM alloy were compared with those of the currently used Co-Cr dental alloy fabricated with conventional cast technology (cast alloy). The Student t test was used to compare the results of the SLM alloy and the cast alloy (α=.05). The microstructure of the SLM alloy was analyzed with a metallographic microscope; the metal ceramic interface of the SLM porcelain bonded alloy was studied with scanning electron microscopy, energy dispersive x-ray spectroscopy, and an electron probe microanalyzer. Both the mean (standard deviation) yield strength (884.37 ± 8.96 MPa) and tensile strength (1307.50 ±10.65 MPa) of the SLM alloy were notably higher than yield strength (568.10 ± 30.94 MPa) and tensile strength (758.73 ± 25.85 MPa) of the currently used cast alloy, and the differences were significant (P.05). Microstructure analysis suggested that the SLM alloy had a dense and obviously orientated microstructure, which led to excellent mechanical properties. Analysis from scanning electron microscopy, energy dispersive x-ray spectroscopy, and the electron probe microanalyzer indicated that the SLM alloy had an intermediate layer with elemental interpenetration between the alloy and the porcelain, which resulted in an improved bonding interface. Compared with the currently used cast alloy, SLM alloy possessed improved mechanical

A Prediction Study of Aluminum Alloy Oxidation of the Fuel Cladding in Jordan Research and Training Reactor

Energy Technology Data Exchange (ETDEWEB)

Tahk, Y. W.; Oh, J. Y.; Lee, B. H.; Seo, C. G.; Chae, H. T.; Yim, J. S. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2010-10-15

U{sub 3}Si{sub 2}-Al dispersion fuel with Al cladding will be used for Jordan Research and Training Reactor (JRTR). Aluminum alloy cladding experiences the oxidation layer growth on the surface during the reactor operation. The formation of oxides on the cladding affects fuel performance by increasing fuel temperature. According to the current JRTR fuel management scheme and operation strategy for 5 MW power, a fresh fuel is discharged after 900 effective full power days (EFPD) with 18 cycles of 50 days loading. For the proper prediction of the aluminum oxide thickness of fuel cladding during the long residence time, a reliable model is needed. In this work, several oxide thickness prediction models are compared with the measured data from in-pile test by RERTR program. Moreover, specific parametric studies and a preliminary prediction of the aluminum alloy oxidation using the latest model are performed for JRTR fuel

High temperature oxidation of copper and copper aluminium alloys: Impact on furnace side wall cooling systems

Science.gov (United States)

Plascencia Barrera, Gabriel

The high temperature oxidation behaviours of copper and dilute Cu-Al alloys were investigated. Experiments were carried out by: (i) Oxidizing under various oxygen potentials at different temperatures using a combined TG-DTA apparatus. (ii) Oxidizing in a muffle furnace (in air) at different temperatures for extended periods of time. The oxidation mechanisms were evaluated based upon the kinetic data obtained as well as by X-ray diffraction and microscopical (SEM and optical) analyses. It was found that oxidation of copper strongly depends on the temperature. Two distinct mechanisms were encountered. Between 300 and 500°C, the oxidation rate is controlled by lateral growth of the oxide on the metal surface, whereas between 600 and 1000°C oxidation is controlled by lattice diffusion of copper ions through the oxide scale. On the other hand, the partial pressure of oxygen only has a small effect on the oxidation of copper. Alloy oxidation is also dependent on the temperature. As temperature increases, more aluminium is required to protect copper from being oxidized. It was shown that if the amount of oxygen that dissolves in the alloy exceeds the solubility limit of oxygen in copper, an internal oxidation layer will develop, leading to the formation of a tarnishing scale. On the other hand if the oxygen content in the alloy lies below the solubility limit of oxygen in copper, no oxidation products will form since a tight protective alumina layer will form on the alloy surface. Surface phenomena may affect the oxidation behaviour of dilute Cu-Al alloys. Immersion tests in molten copper matte and copper converting slag, using laboratory scale cooling elements with various copper based materials, were conducted. Results from these tests showed that alloying copper with 3 to 4 wt% Al decreases the oxidation rate of pure copper by 4 orders of magnitude; however due to a significant drop in thermal conductivity, the ability to extract heat is compromised, leading to

Improvement of the oxidation resistance of Tribaloy T-800 alloy by the additions of yttrium and aluminium

International Nuclear Information System (INIS)

Zhang, Y.-D.; Zhang, C.; Lan, H.; Hou, P.Y.; Yang, Z.-G.

2011-01-01

Research highlights: → The additions of yttrium (Y) reduced the oxidation rate of Tribaloy T-800 alloy. → Y promoted selective oxidation of Cr due to refinement of alloy phase size. → The oxidation rate was further reduced by Y plus Al with a protective Al 2 O 3 scale. → The positive effect of Y and Al being more pronounced at the higher temperature. - Abstract: The microstructures and oxidation behaviour of the modified Tribaloy T-800 alloys by additions of yttrium and yttrium plus aluminium have been studied. At the presence of yttrium alone, the oxidation rate decreased, and the selective oxidation of chromium was promoted, which was related to the refinement of alloy phase size. The addition of yttrium plus aluminium further reduced the oxidation rate. The selective oxidation of chromium and aluminium were both promoted significantly. The benefits were especially pronounced at 1000 o C, with the formation of protective alumina external layer and no internal oxides, which may be detrimental to the alloy mechanical property.

Methods of studying oxide scales grown on zirconium alloys in autoclaves and in a PWR

International Nuclear Information System (INIS)

Blank, H.; Bart, G.; Thiele, H.

1992-01-01

The analysis of water-side corrosion of zirconium alloys has been a field of research for more than 25 years, but the details of the mechanisms involved still cannot be put into a coherent picture. Improved methods are required to establish the details of the microstructure of the oxide scales. A new approach has been made for a general analysis of oxide specimens from scales grown on the zirconium-based cladding alloys of PWR rods in order to analyse the morphology of these scales, the topography of the oxide/metal interface and the crystal structures close to this interface: a) Instead of using the conventional pickling solutions, the Zr-alloys are dissolved using a 'softer' solution (Br 2 in an organic solvent) in order to avoid damage to the oxide at the oxide/metal interface to be analysed by SEM (scanning electron microscopy). A second advantage of this method is easy etching of the grain structure of Zr-alloys for SEM analysis; b) By using the particular properties of the oxide scales, the corrosion-rate-determining innermost part of the oxide layer at the oxide/metal interface can be separated from the rest of the oxide scale and then analysed by SEM, STEM (scanning transmission electron microscopy), TEM (transmission electron microscopy) and electron diffraction after dissolution of the alloy. Examples are given from oxides grown on Zr-alloys in a pressurized water reactor and in autoclaves. (author) 8 figs., 3 tabs., 9 refs

Effect of surface oxidation on thermomechanical behavior of NiTi shape memory alloy wire

Science.gov (United States)

Ng, Ching Wei; Mahmud, Abdus Samad

2017-12-01

Nickel titanium (NiTi) alloy is a unique alloy that exhibits special behavior that recovers fully its shape after being deformed to beyond elastic region. However, this alloy is sensitive to any changes of its composition and introduction of inclusion in its matrix. Heat treatment of NiTi shape memory alloy to above 600 °C leads to the formation of the titanium oxide (TiO2) layer. Titanium oxide is a ceramic material that does not exhibit shape memory behaviors and possess different mechanical properties than that of NiTi alloy, thus disturbs the shape memory behavior of the alloy. In this work, the effect of formation of TiO2 surface oxide layer towards the thermal phase transformation and stress-induced deformation behaviors of the NiTi alloy were studied. The NiTi wire with composition of Ti-50.6 at% Ni was subjected to thermal oxidation at 600 °C to 900 °C for 30 and 60 minutes. The formation of the surface oxide layers was characterized by using the Scanning Electron Microscope (SEM). The effect of surface oxide layers with different thickness towards the thermal phase transformation behavior was studied by using the Differential Scanning Calorimeter (DSC). The effect of surface oxidation towards the stress-induced deformation behavior was studied through the tensile deformation test. The stress-induced deformation behavior and the shape memory recovery of the NiTi wire under tensile deformation were found to be affected marginally by the formation of thick TiO2 layer.

Study of Al-Si Alloy Oxygen Saturation on Its Microstructure and Mechanical Properties.

Science.gov (United States)

Finkelstein, Arkady; Schaefer, Arseny; Chikova, Оlga; Borodianskiy, Konstantin

2017-07-11

One of the main goals of modern materials research is obtaining different microstructures and studying their influence on the mechanical properties of metals; aluminum alloys are particularly of interest due to their advanced performance. Traditionally, their required properties are obtained by alloying process, modification, or physical influence during solidification. The present work describes a saturation of the overheated AlSi₇Fe₁ casting alloy by oxides using oxygen blowing approach in overheated alloy. Changes in metals' microstructural and mechanical properties are also described in the work. An Al 10 SiFe intermetallic complex compound was obtained as a preferable component to Al₂O₃ precipitation on it, and its morphology was investigated by scanning electron microscopy. The mechanical properties of the alloy after the oxygen blowing treatment are discussed in this work.

Optical modeling of nickel-base alloys oxidized in pressurized water reactor

Energy Technology Data Exchange (ETDEWEB)

Clair, A. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France); Foucault, M.; Calonne, O. [Areva ANP, Centre Technique Departement Corrosion-Chimie, 30 Bd de l' industrie, BP 181, 71205 Le Creusot (France); Finot, E., E-mail: Eric.Finot@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France)

2012-10-01

The knowledge of the aging process involved in the primary water of pressurized water reactor entails investigating a mixed growth mechanism in the corrosion of nickel-base alloys. A mixed growth induces an anionic inner oxide and a cationic diffusion parallel to a dissolution-precipitation process forms the outer zone. The in situ monitoring of the oxidation kinetics requires the modeling of the oxide layer stratification with the full knowledge of the optical constants related to each component. Here, we report the dielectric constants of the alloys 600 and 690 measured by spectroscopic ellipsometry and fitted to a Drude-Lorentz model. A robust optical stratification model was determined using focused ion beam cross-section of thin foils examined by transmission electron microscopy. Dielectric constants of the inner oxide layer depleted in chromium were assimilated to those of the nickel thin film. The optical constants of both the spinels and extern layer were determined. - Highlights: Black-Right-Pointing-Pointer Spectroscopic ellipsometry of Ni-base alloy oxidation in pressurized water reactor Black-Right-Pointing-Pointer Measurements of the dielectric constants of the alloys Black-Right-Pointing-Pointer Optical simulation of the mixed oxidation process using a three stack model Black-Right-Pointing-Pointer Scattered crystallites cationic outer layer; linear Ni-gradient bottom layer Black-Right-Pointing-Pointer Determination of the refractive index of the spinel and the Cr{sub 2}O{sub 3} layers.

Fabrication and characterization of Y2O3 dispersion strengthened copper alloys

International Nuclear Information System (INIS)

Carro, G.; Muñoz, A.; Monge, M.A.; Savoini, B.; Pareja, R.; Ballesteros, C.; Adeva, P.

2014-01-01

Three copper base materials were fabricated following different routes: cast Cu–1 wt.%Y (C-Cu1Y) produced by vacuum induction melting, and Cu–1 wt.%Y (PM-Cu1Y) and Cu–1 wt.%Y 2 O 3 (PM-Cu1Y 2 O 3 ) both processed by a powder metallurgy route and sintering by hot isostatic pressing. PM-Cu1Y alloy was prepared by cryomilling and PM-Cu1Y 2 O 3 by conventional milling at room temperature. The materials were characterized by X-ray diffraction, optical and electron microscopy and microhardness measurements. C-Cu1Y presents a characteristic eutectic microstructure while PM-Cu1Y 2 O 3 exhibits a composite like microstructure. Electron microscopy analyses of as-HIP PM-Cu1Y revealed irregular decoration of yttrium-rich oxides at the grain boundaries and an inhomogeneous dispersion of polygonal shaped yttrium-rich oxides dispersed in the Cu matrix. Tensile tests performed on PM-Cu–1Y on the temperature range of 293–773 K have showed a decrease of the yield strength at temperatures higher than 473 K, and monotonically decrease of the ultimate tensile strength and maximum plastic strain on increasing temperature

Effect of yttrium addition on the microstructure and mechanical properties of ODS RAF steels

International Nuclear Information System (INIS)

Auger, M.A.; Castro, V. de; Leguey, T.; Tarcísio-Costa, J.; Monge, M.A.; Muñoz, A.; Pareja, R.

2014-01-01

An oxide dispersion strengthened (ODS) alloy with nominal composition Fe–14Cr–2W–0.3Ti–0.24Y (wt.%) was produced by mechanical alloying using elemental powders, and subsequent hot isostatic pressing. The microstructure of the material and characteristics of the oxide particle dispersion were investigated by electron microscopy. The effect of heat treatments on the microhardness and tensile properties at room temperature was also studied. The results show that a fine dispersion of Y–O-rich nanoparticles is achieved, together with larger (Cr, Ti)-rich precipitates. The absence of Ti is apparent in the majority of these nanoparticles, in contrast with reported results for ODS Ti-modified steels processed with Y 2 O 3 addition

Strengthening and elongation mechanism of Lanthanum-doped Titanium-Zirconium-Molybdenum alloy

Energy Technology Data Exchange (ETDEWEB)

Hu, Ping, E-mail: huping1985@126.com [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Jinduicheng Molybdenum Co., Ltd., Xi’an 710068 (China); Hu, Bo-liang; Wang, Kuai-she; Song, Rui; Yang, Fan [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Yu, Zhi-tao [Ruifulai Tungsten & Molybdenum Co., Ltd., Xi’an 721914 (China); Tan, Jiang-fei [School of Metallurgy Engineering, Xi’an University of Architecture and Technology, Xi’an 710055 (China); Cao, Wei-cheng; Liu, Dong-xin; An, Geng [Jinduicheng Molybdenum Co., Ltd., Xi’an 710068 (China); Guo, Lei [Ruifulai Tungsten & Molybdenum Co., Ltd., Xi’an 721914 (China); Yu, Hai-liang [School of Mechanical, Materials and Mechatronics Engineering, University of Wollongong, NSW 2522 (Australia)

2016-12-15

The microstructural contributes to understand the strengthening and elongation mechanism in Lanthanum-doped Titanium-Zirconium-Molybdenum alloy. Lanthanum oxide particles not only act as heterogeneous nucleation core, but also act as the second phase to hinder the grain growth during sintering crystallization. The molybdenum substrate formed sub-grain under the effect of second phase when the alloy rolled to plate.

Study of the Reactive-element Effect in Oxidation of Fe-cr Alloys Using Transverse Section Analytical Electron Microscopy

Science.gov (United States)

King, W. E.; Ethridge, E. C.

1985-01-01

The role of trace additions of reactive elements like Y, Ce, Th, or Hf to Cr bearing alloys was studied by applying a new developed technique of transverse section analytical electron microscopy. This reactive-element effect improves the high temperature oxidation resistance of alloys by strongly reducing the high temperature oxidation rate and enhancing the adhesion of the oxide scale, however, the mechanisms for this important effect remain largely unknown. It is indicated that the presence of yttrium affects the oxidation of Fe-Cr-Y alloys in at least two ways. The reactive element alters the growth mechanism of the oxide scale as evidenced by the marked influence of the reactive element on the oxide scale microstructure. The present results also suggest that reactive-element intermetallic compounds, which internally oxidize in the metal during oxidation, act as sinks for excess vacancies thus inhibiting vacancy condensation at the scale-metal interface and possibly enhancing scale adhesion.

Influence of the chemical composition and the fabrication process on the behaviour of high temperature oxidation of Fe-Cr-Al alloys

International Nuclear Information System (INIS)

Clemendot, F.; Arnoldi, F.; Cerede, J.B.; Dionnet, B.; Nardou, F.; Duysen, J.C. van

1993-01-01

The oxidation behaviour of four industrial Fe-Cr-Al alloys was studied. Two of them were Fe-Cr-Al alloys fabricated either by melting or by powder metallurgy. The two other ones were Fe-Cr-Al-Y alloys either produced by melting or by mechanical alloying. On these alloys, we determined oxidation kinetics and observed the morphology of the oxide layer after isothermal and cyclic exposures from 1000 C up to 1300 C. The beneficial effect of yttrium on the adherence of oxide layers was confirmed. The powder metallurgy fabrication route does not improve the oxidation resistance of yttrium-free alloys. On the other hand, the association of the powder metallurgy and the addition of yttrium allow the manufacturing of alloys which present an excellent behaviour to high temperature oxidation. (orig.)

Unirradiated characteristics of U-Si alloys as dispersed-phase fuels

International Nuclear Information System (INIS)

Domagala, R.F.; Wiencek, T.C.

1987-06-01

To satisfy the power demands of many research reactors, a new LEU fuel with a high density and U content was needed. Any fuel must be compatible with Al and its alloys so that it may be fabricable as a dispersed-phase in Al alloy and Al matrix plate-type elements following, as nearly as possible, established commercial manufacturing techniques. U-Si and U-Si-Al alloys at or near the composition of U 3 Si were immediately attractive because of work documented by the Canadians. 8 refs., 2 figs

Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

International Nuclear Information System (INIS)

Tong, M; Jagarlapudi, S C; Browne, D J; Patel, J B; Stone, I C; Fan, Z

2015-01-01

Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

Science.gov (United States)

Tong, M.; Jagarlapudi, S. C.; Patel, J. B.; Stone, I. C.; Fan, Z.; Browne, D. J.

2015-06-01

Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

High Temperature Oxidation Behavior of Zirconium Alloy with Nano structured Oxide Layer in Air Environment

International Nuclear Information System (INIS)

Park, Y. J.; Kim, J. W.; Park, J. W.; Cho, S. O.

2016-01-01

If the temperature of the cladding materials increases above 1000 .deg. C, which can be caused by a loss of coolant accident (LOCA), Zr becomes an auto-oxidation catalyst and hence produces a huge amount of hydrogen gas from water. Therefore, many investigations are being carried out to prevent (or reduce) the hydrogen production from Zr-based cladding materials in the nuclear reactors. Our team has developed an anodization technique by which nanostructured oxide can be formed on various flat metallic elements such as Al, Ti, and Zr-based alloy. Anodization is a simple electrochemical technique and requires only a power supply and an electrolyte. In this study, Zr-based alloys with nanostructured oxide layers were oxidized by using Thermogravimetry analysis (TGA) and compared with the pristine one. It reveals that the nanostructured oxide layer can prevent oxidation of substrate metal in air. Oxidation behavior of the pristine Zr-Nb-Sn alloy and the Zr-Nb-Sn alloy with nanostructured oxide layer evaluated by measuring weight gain (TGA). In comparison with the pristine Zr-Nb-Sn alloy, weight gain of the Zr-Nb-Sn alloy with nanostructured oxide layer is lower than 10% even for 12 hours oxidation in air.

Study of Al-Si Alloy Oxygen Saturation on Its Microstructure and Mechanical Properties

Directory of Open Access Journals (Sweden)

Arkady Finkelstein

2017-07-01

Full Text Available One of the main goals of modern materials research is obtaining different microstructures and studying their influence on the mechanical properties of metals; aluminum alloys are particularly of interest due to their advanced performance. Traditionally, their required properties are obtained by alloying process, modification, or physical influence during solidification. The present work describes a saturation of the overheated AlSi7Fe1 casting alloy by oxides using oxygen blowing approach in overheated alloy. Changes in metals’ microstructural and mechanical properties are also described in the work. An Al10SiFe intermetallic complex compound was obtained as a preferable component to Al2O3 precipitation on it, and its morphology was investigated by scanning electron microscopy. The mechanical properties of the alloy after the oxygen blowing treatment are discussed in this work.

[Studies on high temperature oxidation of noble metal alloys for dental use. (III) On high temperature oxidation resistance of noble metal alloys by adding small amounts of alloying elements. (author's transl)].

Science.gov (United States)

Ohno, H

1976-11-01

The previous report pointed out the undesirable effects of high temperature oxidation on the casting. The influence of small separate additions of Zn, Mg, Si, Be and Al on the high temperature oxidation of the noble metal alloys was examined. These alloying elements were chosen because their oxide have a high electrical resistivity and they have much higher affinity for oxygen than Cu. The casting were oxidized at 700 degrees C for 1 hour in air. The results obtained were as follows: 1. The Cu oxides are not observed on the as-cast surface of noble metal alloys containing small amounts of Zn, Mg, Si, Be, and Al. The castings have gold- or silver-colored surface. 2. After heating of the unpolished and polished castings, the additions of Si, Be and Al are effective in preventing oxidation of Cu in the 18 carats gold alloys. Especially the golden surface is obtained by adding Be and Al. But there is no oxidation-resistance on the polished castings in the alloys containing Zn and Mg. 3. The zinc oxide film formed on the as-cast specimen is effective in preventing of oxidation Cu in 18 carats gold alloys. 4. It seems that the addition of Al is most available in dental application.

Oxidation performance of V-Cr-Ti alloys

International Nuclear Information System (INIS)

Natesan, K.; Uz, M.

2000-01-01

Vanadium-base alloys are being considered as candidates for the first wall in advanced V-Li blanket concepts in fusion reactor systems. However, a primary deterrent to the use of these alloys at elevated temperatures is their relatively high affinity for interstitial impurities, i.e., O, N, H, and C. The authors conducted a systematic study to determine the effects of time, temperature, and oxygen partial pressure (pO 2 ) in the exposure environment on O uptake, scaling kinetics, and scale microstructure in V-(4--5) wt.% Cr-(4--5) wt.% Ti alloys. Oxidation experiments were conducted on the alloys at pO 2 in the range of 5 x 10 -6 -760 torr (6.6 x 10 -4 -1 x 10 5 Pa) at several temperatures in the range of 350--700 C. Models that describe the oxidation kinetics, oxide type and thickness, alloy grain size, and depth of O diffusion in the substrate of the two alloys were determined and compared. Weight change data were correlated with time by a parabolic relationship. The parabolic rate constant was calculated for various exposure conditions and the temperature dependence of the constant was described by an Arrhenius relationship. The results showed that the activation energy for the oxidation process is fairly constant at pO 2 levels in the range of 5 x 10 -6 -0.1 torr. The activation energy calculated from data obtained in the air tests was significantly lower, whereas that obtained in pure-O tests (at 760 torr) was substantially higher than the energy obtained under low-pO 2 conditions. The oxide VO 2 was the predominant phase that formed in both alloys when exposed to pO 2 levels of 6.6 x 10 -4 to 0.1 torr. V 2 O 5 was the primary phase in specimens exposed to air and to pure O 2 at 760 torr. The implications of the increased O concentration are increased strength and decreased ductility of the alloy. However, the strength of the alloy was not a strong function of the O concentration of the alloy, but an increase in O concentration did cause a substantial decrease

Structural investigations of mechanical properties of Al based rapidly solidified alloys

International Nuclear Information System (INIS)

Karakoese, Ercan; Keskin, Mustafa

2011-01-01

Highlights: → Rapid solidification processing (RSP) involves exceptionally high cooling rates. → We correlate the microstructure of the intermetallic Al 3 Fe, Al 2 Cu and Al 3 Ni phases with the cooling rate. → The solidification rate is high enough to retain most of alloying elements in the Al matrix. → The rapid solidification has effect on the phase constitution. -- Abstract: In this study, Al based Al-3 wt.%Fe, Al-3 wt.%Cu and Al-3 wt.%Ni alloys were prepared by conventional casting. They were further processed using the melt-spinning technique and characterized by the X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS), transmission electron microscope (TEM), differential scanning calorimetry (DSC) and the Vickers microhardness tester. The rapidly solidified (RS) binary alloys were composed of supersaturated α-Al solid solution and finely dispersed intermetallic phases. Experimental results showed that the mechanical properties of RS alloys were enhanced, which can be attributed to significant changes in the microstructure. RS samples were measured using a microhardness test device. The dependence of microhardness H V on the solidification rate (V) was analysed. These results showed that with the increasing values of V, the values of H V increased. The enthalpies of fusion for the same alloys were determined by DSC.

Pd-Au/C catalysts with different alloying degrees for ethanol oxidation in alkaline media

International Nuclear Information System (INIS)

Qin, Yuan-Hang; Li, Yunfeng; Lv, Ren-Liang; Wang, Tie-Lin; Wang, Wei-Guo; Wang, Cun-Wen

2014-01-01

High alloyed Pd-Au/C catalyst is prepared through a rate-limiting strategy in water/ethylene glycol solution. Pd/C and low alloyed Pd-Au/C catalysts are prepared with trisodium citrate and sodium borohydride as stabilizing and reducing agents, respectively. Transmission electron microscopy (TEM) shows that the synthesized Pd(Au) particles are well dispersed on the catalysts. X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) show that the high alloyed Pd-Au/C catalyst presents a relatively homogenous structure while the low alloyed Pd-Au/C catalyst presents a Pd-rich shell/Au-rich core structure. Electrochemical characterization shows that the low alloyed Pd-Au/C catalyst exhibits the best catalytic activity for ethanol oxidation reaction (EOR) in alkaline media, which could be attributed to its relatively large exposed Pd surface area as compared with the high alloyed Pd-Au/C catalyst due to its Pd-rich shell structure and its enhanced adsorption of OH ads as compared with Pd/C catalyst due to its core-shell structure

Dispersion of silicon carbide nanoparticles in a AA2024 aluminum alloy by a high-energy ball mill

International Nuclear Information System (INIS)

Carreño-Gallardo, C.; Estrada-Guel, I.; López-Meléndez, C.; Martínez-Sánchez, R.

2014-01-01

Highlights: • Synthesis of 2024-SiC NP nanocomposite by mechanical milling process. • SiC nanoparticles improved mechanical properties of aluminum alloy 2024 matrix. • A homogeneous distribution of SiC nanoparticles were observed in the matrix • Compressive and hardness properties of the composite are improved significantly. -- Abstract: Al 2024 alloy was reinforced with silicon carbide nanoparticles (SiC NP ), whose concentration was varied in the range from 0 to 5 wt.%; some composites were synthesized with the mechanical milling (MM) process. Structure and microstructure of the consolidated samples were studied by X-ray diffraction and transmission electron microscopy, while mechanical properties were investigated by compressive tests and hardness measurements. The microstructural evidence shows that SiC NP were homogeneously dispersed into the Al 2024 alloy using high-energy MM after 2 h of processing. On the other hand, an increase of the mechanical properties (yield stress, maximum strength and hardness) was observed in the synthesized composites as a direct function of the SiC NP content. In this research several strengthening mechanisms were observed, but the main was the obstruction of dislocations movement by the addition of SiC NP

Influence of Zr and nano-Y{sub 2}O{sub 3} additions on thermal stability and improved hardness in mechanically alloyed Fe base ferritic alloys

Energy Technology Data Exchange (ETDEWEB)

Kotan, Hasan, E-mail: hkotan@konya.edu.tr [Department of Metallurgical Engineering and Materials Science, Necmettin Erbakan University, Dere Aşıklar Mah. Demet Sokak, Meram, Konya 42140 (Turkey); Darling, Kris A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Scattergood, Ronald O.; Koch, Carl C. [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27695-7907 (United States)

2014-12-05

The motivation of this work was driven to improve the thermal stability in systems where polymorphic transformations can result in an additional driving force, upsetting the expected thermodynamic stability. In this study, Fe{sub 92}Ni{sub 8} alloys with Zr and nano-Y{sub 2}O{sub 3} additions were produced by ball milling and then annealed at high temperatures. Emphasis was placed on understanding the effects of dispersed nano-Y{sub 2}O{sub 3} particle additions and their effect on microstructural stability at and above the bcc-to-fcc transformation occurring at 700 °C in Fe–Ni systems. Results reveal that microstructural stability and hardness can be promoted by a combination of Zr and Y{sub 2}O{sub 3} additions, that being mostly effective for stability before and after phase transition, respectively. The mechanical strength of these alloys is achieved by a unique microstructure comprised a ultra-fine grain Fe base matrix, which contains dispersions of both nano-scale in-situ formed Zr base intermetallics and ex-situ added Y{sub 2}O{sub 3} secondary oxide phases. Both of these were found to be essential for a combination of high thermal stability and high mechanical strength properties. - Highlights: • Polymorphic transformations can limit the processing of nanostructured powders. • It causes a rapid grain growth and impairs the improved mechanical properties. • We aim to improve the hardness and thermal stability above the phase transformation. • Thermal stability is achieved by a combination of Zr and Y{sub 2}O{sub 3} additions. • Hardness is promoted by in-situ formed and ex-situ added secondary nano phases.

Fabrication and mechanical properties of quasicrystal-reinforced Al-Mn-Mm alloys

International Nuclear Information System (INIS)

Jun, Joong-Hwan; Kim, Jeong-Min; Kim, Ki-Tae; Jung, Woon-Jae

2007-01-01

Microstructures and room temperature mechanical properties of quasicrystal-reinforced Al 94-x Mn 6 Mm x (Mm: misch metal, x = 0-6 at.%) alloys have been studied systematically. Cylindrical rod samples with 3 mm in diameter were synthesized by injection-casting into a Cu mould and analyzed by means of X-ray diffractometry, differential scanning calorimetry, optical microscopy and scanning electron microscopy with energy-dispersive X-ray spectrometry. Mechanical properties of the cylindrical rods were measured at room temperature by compression tests. The Al 94 Mn 6 alloy contains hexagonal-shape particles and long needle-shape Al 6 Mn precipitates surrounded by α-Al matrix. An addition of Mm into the Al 94 Mn 6 alloy generates icosahedral quasicrystalline phase (IQC) with an extinction of hexagonal and Al 6 Mn phases, and the fraction of IQC increases continuously with an increase in Mm content. Compressive yield strength (σ cys ) and ultimate compressive strength (σ ucs ) of the Al-Mn-Mm alloys are improved with Mm content up to 4%, whereas elongation is steeply deteriorated by the Mm addition. The Al 90 Mn 6 Mm 4 alloy exhibits the highest 570 and 783 MPa of σ cys and σ ucs , respectively, both of which are comparable to those of Al 90 Mn 6 Ce 4 alloy

Evolution processes of the corrosion behavior and structural characteristics of plasma electrolytic oxidation coatings on AZ31 magnesium alloy

Science.gov (United States)

Chen, Dong; Wang, Ruiqiang; Huang, Zhiquan; Wu, Yekang; Zhang, Yi; Wu, Guorui; Li, Dalong; Guo, Changhong; Jiang, Guirong; Yu, Shengxue; Shen, Dejiu; Nash, Philip

2018-03-01

Evolution processes of the corrosion behavior and structural characteristics of the plasma electrolytic oxidation (PEO) coated AZ31 magnesium alloy were investigated by using scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), potentio-dynamic polarization curves and electrochemical impedance spectroscopy (EIS) measurements. Detached coating samples were fabricated by an electrochemical method and more details of the internal micro-structure of coatings were clearly observed on the fractured cross-section morphologies of the samples compared to general polished cross-section morphologies. Evolution mechanisms of the coating corrosion behavior in relation to the evolution of micro-structural characteristics were discussed in detail.

Evaluation of the mechanical properties of microarc oxidation coatings and 2024 aluminium alloy substrate

CERN Document Server

Xue Wen Bin; Deng Zhi Wei; Chen Ru Yi; Li Yong Liang; Zhang Ton Ghe

2002-01-01

A determination of the phase constituents of ceramic coatings produced on Al-Cu-Mg alloy by microarc discharge in alkaline solution was performed using x-ray diffraction. The profiles of the hardness, H, and elastic modulus, E, across the ceramic coating were determined by means of nanoindentation. In addition, a study of the influence of microarc oxidation coatings on the tensile properties of the aluminium alloy was also carried out. The results show that the H-and E-profiles are similar, and both of them exhibit a maximum value at the same depth of coating. The distribution of the alpha-Al sub 2 O sub 3 phase content determines the H- and E-profiles of the coatings. The tensile properties of 2024 aluminium alloy show less change after the alloy has undergone microarc discharge surface treatment.

Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-18

FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO₂ or ZrO₂. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

Effects of Sm addition on microstructure and mechanical properties of a Mg-10Y alloy

Directory of Open Access Journals (Sweden)

Li Quanan

2014-01-01

Full Text Available To further increase the mechanical properties, 0.5wt.% Sm was introduced to a Mg-10Y alloy in this study. The effects of Sm addition on the microstructures and mechanical properties of the Mg-10Y alloy, especially the aged Mg-10Y alloy, were investigated. The microstructure observation and tensile tests were performed by using an optical microscopy, a scanning electron microscopy and a universal material testing machine, respectively. The phase analysis was performed using X-ray diffractometer. The results show that the 0.5wt.% Sm addition can not only promote the formation of fine and dispersed Mg24Y5 phases, but also improve their morphology and distribution; it also increases the thermal stability of Mg24Y5 phases. Sm addition is seen to increase the ultimate tensile strength of Mg-10Y alloy at elevated temperatures (200, 250, 300 and 350 ℃, while decrease the elongation. But the elongation is still up to 7.5% even at 350 ℃. In the range of 250 ℃ to 300℃, the ultimate tensile strength of the alloy reaches its maximum (with a range average of 235 MPa and is not sensitive to the temperature change, which is very useful to the application of heat-resistant magnesium alloys. Even at 350 ℃, the ultimate tensile strength of Mg-10Y-0.5Sm is still up to 155 MPa. Considering both of the ultimate tensile strength and elongation, the maximum application temperature of the Mg-10Y-0.5Sm alloy can be up to 300 ℃. The strengthening mechanisms of Mg-10Y-0.5Sm alloy are mainly attributed to dispersion strengthening of Mg24Y5 phase particles with a certain solubility of Sm and grain refinement strengthening of α-Mg matrix.

Effect of the milling atmosphere on the microstructure and mechanical properties of a ODS Fe-14Cr model alloy

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A., E-mail: maria.auger@materials.ox.ac.uk [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Castro, V. de; Leguey, T. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Lozano-Perez, S.; Bagot, P.A.J.; Moody, M.P. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Roberts, S.G. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Culham Centre for Fusion Energy, Abingdon, Oxon OX14 3EA (United Kingdom)

2016-08-01

A systematic study has been undertaken to assess how the milling atmosphere, in the processing of an ODS steel with nominal composition Fe-14Cr-0.3Y{sub 2}O{sub 3} (wt%), will affect the microstructure and mechanical properties of the resultant alloys. Batches of the steel were manufactured by a powder metallurgy route incorporating mechanical alloying, hot isostatic pressing, forging and heat treatment. Hydrogen or helium atmospheres were used in the mechanical alloying, with all other processing parameters remaining identical. Transmission electron microscopy (TEM) and Atom Probe Tomography (APT) show that both milling atmospheres promote a homogeneous dispersion of Y-rich nanoparticles in the final alloys, being smaller when milling in H. Previously reported mechanical characterisation of these alloys shows better mechanical response at high temperature for the alloy milled in a H. This can be justified by the presence of smaller Y-rich nanoparticles together with the absence of bubbles, observed in the alloy milled in He.

Study on Strengthening and Toughening Mechanisms of Aluminum Alloy 2618-Ti at Elevated Temperature

Science.gov (United States)

Kun, Ma; Tingting, Liu; Ya, Liu; Xuping, Su; Jianhua, Wang

2018-01-01

The tensile properties of the alloy 2618 and 2618-Ti were tested using a tensile testing machine. The morphologies of the fracture of tensile samples were observed using scanning electron microscopy. The strengthening and toughening mechanisms of alloy 2618-Ti at elevated temperature were systematically investigated based on the analyses of experimental results. The results showed that the tensile strength of alloy 2618-Ti is much higher than that of alloy 2618 at the temperature range of 250 and 300 °C. But the elongation of alloy 2618-Ti is much higher than that of alloy 2618 at the temperature range of 200 and 300 °C. The equal-strength temperature of intragranular and grain boundary of alloy 2618-Ti is about 235 °C. When the temperature is lower than 235 °C, the strengthening of alloy 2618-Ti is ascribed to the strengthening effect of fine grains and dispersed Al3Ti/Al18Mg3Ti2 phase. When the temperature is higher than 235 °C, the strengthening effect of alloy 2618-Ti is mainly attributed to the load transfer of Al3Ti and Al18Mg3Ti2 particles. The toughening of alloy 2618-Ti at elevated temperature is mainly ascribed to the fine grain microstructure, excellent combination between matrix and dispersed Al3Ti/Al18Mg3Ti2 particles as well as the recrystallization of the alloy at elevated temperature.

Characterization of SCC crack tips and surface oxide layers in alloy 600

Energy Technology Data Exchange (ETDEWEB)

Fujii, Katsuhiko; Fukuya, Koji [Inst. of Nuclear Safety System Inc., Mihama, Fukui (Japan)

2002-09-01

In order to investigate the mechanism of primary water stress corrosion cracking (SCC), direct observation of microstructures of SCC crack tips and surface oxide layers in alloy 600 were carried out. A focused-ion beam (FIB) micro-processing technique was applied to prepare electron transparent foils including the crack tip and the surface oxide layer without any damage to those microstructures. Transmission electron microscopy and analysis were used to characterize the crack tips and surface oxide layers. Cr-rich oxides and a metal-Ni phase were identified in the crack tips and grain boundaries ahead of the crack tips independent of dissolved hydrogen concentrations. >From the fact that the Cr-rich oxides and metal-Ni phase were observed in the inner surface oxide layer, the same oxidation mechanism as the surface is proposed for the crack tip region and internal oxidation accompanying selective Cr oxidation is suggested as the mechanism. (author)

Isothermal oxidation behavior of ternary Zr-Nb-Y alloys at high temperature

Energy Technology Data Exchange (ETDEWEB)

Prajitno, Djoko Hadi, E-mail: djokohp@batan.go.id [Research Center for Nuclear Materials and Radiometry, Jl. Tamansari 71, Bandung 40132 (Indonesia); Soepriyanto, Syoni; Basuki, Eddy Agus [Metallurgy Engineering, Institute Technology Bandung, Jl. Ganesha 10, Bandung 40132 (Indonesia); Wiryolukito, Slameto [Materials Engineering, Institute Technology Bandung, Jl. Ganesha 10, Bandung 40132 (Indonesia)

2014-03-24

The effect of yttrium content on isothermal oxidation behavior of Zr-2,5%Nb-0,5%Y, Zr-2,5%Nb-1%Y Zr-2,5%Nb-1,5%Y alloy at high temperature has been studied. High temperature oxidation carried out at tube furnace in air at 600,700 and 800°C for 1 hour. Optical microscope is used for microstructure characterization of the alloy. Oxidized and un oxidized specimen was characterized by x-ray diffraction. In this study, kinetic oxidation of Zr-2,5%Nb with different Y content at high temperature has also been studied. Characterization by optical microscope showed that microstructure of Zr-Nb-Y alloys relatively unchanged and showed equiaxed microstructure. X-ray diffraction of the alloys depicted that the oxide scale formed during oxidation of zirconium alloys is monoclinic ZrO2 while unoxidised alloy showed two phase α and β phase. SEM-EDS examination shows that depletion of Zr composition took place under the oxide layer. Kinetic rate of oxidation of zirconium alloy showed that increasing oxidation temperature will increase oxidation rate but increasing yttrium content in the alloys will decrease oxidation rate.

Effect of Nb on the Microstructure, Mechanical Properties, Corrosion Behavior, and Cytotoxicity of Ti-Nb Alloys.

Science.gov (United States)

Han, Mi-Kyung; Kim, Jai-Youl; Hwang, Moon-Jin; Song, Ho-Jun; Park, Yeong-Joon

2015-09-09

In this paper, the effects of Nb addition (5-20 wt %) on the microstructure, mechanical properties, corrosion behavior, and cytotoxicity of Ti-Nb alloys were investigated with the aim of understanding the relationship between phase/microstructure and various properties of Ti-xNb alloys. Phase/microstructure was analyzed using X-ray diffraction (XRD), SEM, and TEM. The results indicated that the Ti-xNb alloys (x = 10, 15, and 20 wt %) were mainly composed of α + β phases with precipitation of the isothermal ω phase. The volume percentage of the ω phase increased with increasing Nb content. We also investigated the effects of the alloying element Nb on the mechanical properties (including Vickers hardness and elastic modulus), oxidation protection ability, and corrosion behavior of Ti-xNb binary alloys. The mechanical properties and corrosion behavior of Ti-xNb alloys were found to be sensitive to Nb content. These experimental results indicated that the addition of Nb contributed to the hardening of cp-Ti and to the improvement of its oxidation resistance. Electrochemical experiments showed that the Ti-xNb alloys exhibited superior corrosion resistance to that of cp-Ti. The cytotoxicities of the Ti-xNb alloys were similar to that of pure titanium.

Copper and CuNi alloys substrates for HTS coated conductor applications protected from oxidation

Energy Technology Data Exchange (ETDEWEB)

Segarra, M; Diaz, J; Xuriguera, H; Chimenos, J M; Espiell, F [Dept. of Chemical Engineering and Metallurgy, Univ. of Barcelona, Barcelona (Spain); Miralles, L [Lab. d' Investigacio en Formacions Geologiques. Dept. of Petrology, Geochemistry and Geological Prospecting, Univ. of Barcelona, Barcelona (Spain); Pinol, S [Inst. de Ciencia de Materials de Barcelona, Bellaterra (Spain)

2003-07-01

Copper is an interesting substrate for HTS coated conductors for its low cost compared to other metallic substrates, and for its low resistivity. Nevertheless, mechanical properties and resistance to oxidation should be improved in order to use it as substrate for YBCO deposition by non-vacuum techniques. Therefore, different cube textured CuNi tapes were prepared by RABIT as possible substrates for deposition of high critical current density YBCO films. Under the optimised conditions of deformation and annealing, all the studied CuNi alloys (2%, 5%, and 10% Ni) presented (100) left angle 001 right angle cube texture which is compatible for YBCO deposition. Textured CuNi alloys present higher tensile strength than pure copper. Oxidation resistance of CuNi tapes under different oxygen atmospheres was also studied by thermogravimetric analysis and compared to pure copper tapes. Although the presence of nickel improves mechanical properties of annealed copper, it does not improve its oxidation resistance. However, when a chromium buffer layer is electrodeposited on the tape, oxygen diffusion is slowed down. Chromium is, therefore, useful for protecting copper and CuNi alloys from oxidation although its recrystallisation texture, (110), is not suitable for coated conductors. (orig.)

Low temperature oxidation of niobium alloy with silicon-aluminium coating

International Nuclear Information System (INIS)

Lazarev, Eh.M.; Sapozhnikova, L.V.; Shabanova, M.E.; Pod'yachev, V.N.; Kornilova, Z.I.

1987-01-01

Using the gravimetry methods heat resistance of niobium-titanium-aluminium alloy in the air and at 700 deg C in the initial state and when it is protected by silicide-aluminium coatings (with variable content of aluminium) is investigated. Using X-ray diffraction and micro X-ray diffraction analyses, mechanisms of the alloy oxidation and the coating protective effect are studied. The role of aluminium in the formation of coatings is analyzed and according to bend tests the plasticity of the coatings is evaluated

Effect of yttrium addition on the microstructure and mechanical properties of ODS RAF steels

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A., E-mail: maria.auger@materials.ox.ac.uk [Departamento de Física, Universidad Carlos III de Madrid, Av Universidad 30, 28911 Leganés (Spain); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Castro, V. de; Leguey, T.; Tarcísio-Costa, J.; Monge, M.A.; Muñoz, A.; Pareja, R. [Departamento de Física, Universidad Carlos III de Madrid, Av Universidad 30, 28911 Leganés (Spain)

2014-12-15

An oxide dispersion strengthened (ODS) alloy with nominal composition Fe–14Cr–2W–0.3Ti–0.24Y (wt.%) was produced by mechanical alloying using elemental powders, and subsequent hot isostatic pressing. The microstructure of the material and characteristics of the oxide particle dispersion were investigated by electron microscopy. The effect of heat treatments on the microhardness and tensile properties at room temperature was also studied. The results show that a fine dispersion of Y–O-rich nanoparticles is achieved, together with larger (Cr, Ti)-rich precipitates. The absence of Ti is apparent in the majority of these nanoparticles, in contrast with reported results for ODS Ti-modified steels processed with Y{sub 2}O{sub 3} addition.

Effect of T6 heat treatment on the microstructural and mechanical properties of Al–Si–Cu–Mg alloys

Energy Technology Data Exchange (ETDEWEB)

Patel, Dhruv, E-mail: dhruv7654@gmail.com; Davda, Chintan; Keshvani, M. J. [B.H. Gardi College of Engineering and Technology, Rajkot – 361 162 (India); Solanki, P. S. [Department of Physics, Saurashtra University, Rajkot – 360 005 (India)

2016-05-06

In this communication, it is aimed to optimize the conditions for T6 heat treatment of permanent die cast Al–Si–Cu–Mg alloys. Various solutionizing temperatures, aging treatments and soaking times were used to improve / modify the mechanical properties of presently studied alloys. Formation mechanism of the particles was understood by carrying out optical microscopy and energy dispersive X–ray (EDX) spectroscopy measurements. Spherical particles of alloys were studied for their microstructural properties using scanning electron microscopy (SEM). Microhardness test was performed to investigate their mechanical properties. Dependence of cluster formation and microhardness of the alloys on the adequate solutionizing temperature, aging treatment and soaking time has been discussed in detail.

Effect of T6 heat treatment on the microstructural and mechanical properties of Al–Si–Cu–Mg alloys

International Nuclear Information System (INIS)

Patel, Dhruv; Davda, Chintan; Keshvani, M. J.; Solanki, P. S.

2016-01-01

In this communication, it is aimed to optimize the conditions for T6 heat treatment of permanent die cast Al–Si–Cu–Mg alloys. Various solutionizing temperatures, aging treatments and soaking times were used to improve / modify the mechanical properties of presently studied alloys. Formation mechanism of the particles was understood by carrying out optical microscopy and energy dispersive X–ray (EDX) spectroscopy measurements. Spherical particles of alloys were studied for their microstructural properties using scanning electron microscopy (SEM). Microhardness test was performed to investigate their mechanical properties. Dependence of cluster formation and microhardness of the alloys on the adequate solutionizing temperature, aging treatment and soaking time has been discussed in detail.

Effect of T6 heat treatment on the microstructural and mechanical properties of Al-Si-Cu-Mg alloys

Science.gov (United States)

Patel, Dhruv; Davda, Chintan; Solanki, P. S.; Keshvani, M. J.

2016-05-01

In this communication, it is aimed to optimize the conditions for T6 heat treatment of permanent die cast Al-Si-Cu-Mg alloys. Various solutionizing temperatures, aging treatments and soaking times were used to improve / modify the mechanical properties of presently studied alloys. Formation mechanism of the particles was understood by carrying out optical microscopy and energy dispersive X-ray (EDX) spectroscopy measurements. Spherical particles of alloys were studied for their microstructural properties using scanning electron microscopy (SEM). Microhardness test was performed to investigate their mechanical properties. Dependence of cluster formation and microhardness of the alloys on the adequate solutionizing temperature, aging treatment and soaking time has been discussed in detail.

Influence of irradiation and radiolysis on the corrosion rates and mechanisms of zirconium alloys

International Nuclear Information System (INIS)

Verlet, Romain

2015-01-01

The nuclear fuel of pressurized water reactors (PWR) in the form of uranium oxide UO 2 pellets (or MOX) is confined in a zirconium alloy cladding. This cladding is very important because it represents the first containment barrier against the release of fission products generated by the nuclear reaction to the external environment. Corrosion by the primary medium of zirconium alloys, particularly the Zircaloy-4, is one of the factors limiting the reactor residence time of the fuel rods (UO 2 pellets + cladding). To optimize core management and to extend the lifetime of the fuel rods in reactor, new alloys based on zirconium-niobium (M5) have been developed. However, the corrosion mechanisms of these are not completely understood because of the complexity of these materials, corrosion environment and the presence of radiation from the nuclear fuel. Therefore, this thesis specifically addresses the effects of radiolysis and defects induced by irradiation with ions in the matrix metal and the oxide layer on the corrosion rate of Zircaloy-4 and M5. The goal is to separate the influence of radiation damage to the metal, that relating to defects created in the oxide and that linked to radiolysis of the primary medium on the oxidation rate of zirconium alloys in reactor. 1) Regarding effect of irradiation of the metal on the oxidation rate: type dislocation loops appear and increase the oxidation rate of the two alloys. For M5, in addition to the first effect, a precipitation of fines needles of niobium reduced the solid solution of niobium concentration in the metal and ultimately in the oxide, which strongly reduces the oxidation rate of the alloy. 2) Regarding the effect of irradiation of the oxide layer on the oxidation rate: defects generated by the nuclear cascades in the oxide increase the oxidation rate of the two materials. For M5, germination of niobium enriched zones in irradiated oxide also causes a decrease of the niobium concentration in solid solution

Internal oxidation as a mechanism for steam generator tube degradation

Energy Technology Data Exchange (ETDEWEB)

Gendron, T.S. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Scott, P.M. [Framatome, Paris (France); Bruemmer, S.M. [Pacific Northwest National Laboratory, Richland, WA (United States); Thomas, L.E. [Washington State Univ., School of Mechanical and Materials Engineering, Pullman, WA (United States)

1999-12-01

Internal oxidation has been proposed as a plausible mechanism for intergranular stress-corrosion cracking (IGSCC) of alloy 600 steam generator tubing. This theory can reconcile the main thermodynamic and kinetic characteristics of the observed cracking in hydrogenated primary water. Although secondary-side IG attack or IGSCC is commonly attributed to the presence of strong, caustic or acidic solutions, more recent evidence suggests that this degradation takes place in a near neutral environment, possibly dry polluted steam. As a result, internal oxidation is also a feasible mechanism for secondary side degradation. The present paper reviews experimental work conducted in an attempt to determine the validity of this mechanism. The consequences for the expected behaviour of alloys 690 and 800 replacement materials are also described. (author)

Internal oxidation as a mechanism for steam generator tube degradation

Energy Technology Data Exchange (ETDEWEB)

Gendron, T.S. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Scott, P.M. [Framatome, Paris (France); Bruemmer, S.M. [Pacific Northwest National Lab., Richland, Washington (United States); Thomas, L.E. [Washington State Univ., School of Mechanical and Materials Engineering, Pullman, WA (United States)

1998-07-01

Internal oxidation has been proposed as a plausible mechanism for intergranular stress corrosion cracking (IGSCC) of alloy 600 steam generator tubing. This theory can reconcile the main thermodynamic and kinetic characteristics of the observed cracking in hydrogenated primary water. Although secondary side IG attack or IGSCC is commonly attributed to the presence of strong caustic or acidic solutions, more recent evidence suggests that this degradation takes place in a near-neutral environment, possibly dry polluted steam. As a result, internal oxidation is also a feasible mechanism for secondary side degradation. The present paper reviews experimental work carried out in an attempt to determine the validity of this mechanism. The consequences for the expected behaviour of alloys 690 and 800 replacement materials are also described. (author)

Internal oxidation as a mechanism for steam generator tube degradation

International Nuclear Information System (INIS)

Gendron, T.S.; Scott, P.M.; Bruemmer, S.M.; Thomas, L.E.

1998-01-01

Internal oxidation has been proposed as a plausible mechanism for intergranular stress corrosion cracking (IGSCC) of alloy 600 steam generator tubing. This theory can reconcile the main thermodynamic and kinetic characteristics of the observed cracking in hydrogenated primary water. Although secondary side IG attack or IGSCC is commonly attributed to the presence of strong caustic or acidic solutions, more recent evidence suggests that this degradation takes place in a near-neutral environment, possibly dry polluted steam. As a result, internal oxidation is also a feasible mechanism for secondary side degradation. The present paper reviews experimental work carried out in an attempt to determine the validity of this mechanism. The consequences for the expected behaviour of alloys 690 and 800 replacement materials are also described. (author)

Fabrication and mechanical behavior of bulk nanoporous Cu via chemical de-alloying of Cu–Al alloys

Energy Technology Data Exchange (ETDEWEB)

Chen, Fei, E-mail: chenfei027@gmail.com [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Chen, Xi; Zou, Lijie; Yao, Yao; Lin, Yaojun; Shen, Qiang [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Lavernia, Enrique J. [Department of Chemical Engineering and Materials Science, University of California at Irvine, Irvine, CA 92697 (United States); Zhang, Lianmeng, E-mail: lmzhang@whut.edu.cn [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China)

2016-04-13

We report on a study of the influence of microstructure on the mechanical behavior of bulk nanoporous Cu fabricated by chemical de-alloying of Cu{sub 50}Al{sub 50}, Cu{sub 40}Al{sub 60}, Cu{sub 33}Al{sub 67} and Cu{sub 30}Al{sub 70} (at%) alloys. The precursor Cu–Al alloys were fabricated using arc melting and bulk nanoporous Cu was obtained by subsequent de-alloying of Cu–Al alloys in 20 wt% NaOH aqueous solution at a temperature of 65 °C. We studied the microstructure of the precursor Cu–Al alloys, as well as that of the as de-alloyed bulk nanoporous Cu, using X-ray diffraction, scanning electron microscopy and energy dispersive spectrometry. Moreover, the compressive strength of bulk nanoporous Cu was measured and the relationship between microstructure and mechanical properties was studied. Our results show that the microstructure of bulk nanoporous Cu is characterized by bi-continuous interpenetrating ligament-channels with a ligament size of 130±20 nm (for Cu{sub 50}Al{sub 50}), 170±20 nm (for Cu{sub 40}Al{sub 60}) and 160±10 nm (for Cu{sub 33}Al{sub 67}). Interestingly the microstructure of de-alloyed Cu{sub 30}Al{sub 70} is bimodal with nanopores (100's nm) and interspersed featureless regions a few microns in size. The compressive strength increased with decreasing volume fraction of porosity; as porosity increased 56.3±2% to 73.9±2%, the compressive strength decreased from 17.18±1 MPa to 2.71±0.5 MPa.

Microstructure and mechanical properties of Mg-6Al magnesium alloy with yttrium and neodymium

Directory of Open Access Journals (Sweden)

Chen Jun

2009-05-01

Full Text Available The effects of rare earth (RE elements Y and Nd on the microstructure and mechanical properties of Mg-6Al magnesium alloy were investigated. The results show that a proper level of RE elements can obviously refi ne the microstructure of Mg-6Al magnesium alloys, reduce the quantity of β-Mg17Al12 phase and form Al2Y and Al2Nd phases. The combined addition of Y and Nd dramatically enhances the tensile strength of the alloys in the temperature range of 20-175℃. When the content of RE elements is up to 1.8%, the values of tensile strength at room temperature and at 150℃ simultaneously reach their maximum of 253 MPa and 196 MPa, respectively. The main mechanisms of enhancement in the mechanical properties of Mg-6Al alloy with Y and Nd are the grain refi ning strengthening and the dispersion strengthening.

Corrosion mechanism and model of pulsed DC microarc oxidation treated AZ31 alloy in simulated body fluid

Energy Technology Data Exchange (ETDEWEB)

Gu Yanhong, E-mail: ygu2@alaska.edu [Department of Mechanical Engineering, University of Alaska Fairbanks, Fairbanks, AK 99775 (United States); Chen Chengfu [Department of Mechanical Engineering, University of Alaska Fairbanks, Fairbanks, AK 99775 (United States); Bandopadhyay, Sukumar [Department of Mining Engineering, University of Alaska Fairbanks, Fairbanks, AK 99775 (United States); Ning Chengyun [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Zhang Yongjun [Department of Mining Engineering, University of Alaska Fairbanks, Fairbanks, AK 99775 (United States); Guo Yuanjun [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China)

2012-06-01

This paper addresses the effect of pulse frequency on the corrosion behavior of microarc oxidation (MAO) coatings on AZ31 Mg alloys in simulated body fluid (SBF). The MAO coatings were deposited by a pulsed DC mode at four different pulse frequencies of 300 Hz, 500 Hz, 1000 Hz and 3000 Hz with a constant pulse ratio. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests were used for corrosion rate and electrochemical impedance evaluation. The corroded surfaces were examined by X-ray diffraction (XRD), X-ray fluorescence (XRF) and optical microscopy. All the results exhibited that the corrosion resistance of MAO coating produced at 3000 Hz is superior among the four frequencies used. The XRD spectra showed that the corrosion products contain hydroxyapatite, brucite and quintinite. A model for corrosion mechanism and corrosion process of the MAO coating on AZ31 Mg alloy in the SBF is proposed.

Corrosion mechanism and model of pulsed DC microarc oxidation treated AZ31 alloy in simulated body fluid

International Nuclear Information System (INIS)

Gu Yanhong; Chen Chengfu; Bandopadhyay, Sukumar; Ning Chengyun; Zhang Yongjun; Guo Yuanjun

2012-01-01

This paper addresses the effect of pulse frequency on the corrosion behavior of microarc oxidation (MAO) coatings on AZ31 Mg alloys in simulated body fluid (SBF). The MAO coatings were deposited by a pulsed DC mode at four different pulse frequencies of 300 Hz, 500 Hz, 1000 Hz and 3000 Hz with a constant pulse ratio. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests were used for corrosion rate and electrochemical impedance evaluation. The corroded surfaces were examined by X-ray diffraction (XRD), X-ray fluorescence (XRF) and optical microscopy. All the results exhibited that the corrosion resistance of MAO coating produced at 3000 Hz is superior among the four frequencies used. The XRD spectra showed that the corrosion products contain hydroxyapatite, brucite and quintinite. A model for corrosion mechanism and corrosion process of the MAO coating on AZ31 Mg alloy in the SBF is proposed.

Fabrication of nano ZrO2 dispersed novel W79Ni10Ti5Nb5 alloy by mechanical alloying and pressureless sintering

Science.gov (United States)

Sahoo, R. R.; Patra, A.; Karak, S. K.

2017-02-01

A high energy planetary ball-mill was employed to synthesize tungsten (W) based alloy with nominal composition of W79Ni10Ti5Nb5(ZrO2)1 (in wt. %) for 20 h with chrome steel as grinding media, toluene as process control agent (PCA) along with compaction at 500 MPa pressure for 5 mins and sintering at 1500°C for 2 h using Ar atmosphere. X-ray diffraction (XRD), Scanning electron microscopy (SEM), Energy dispersive spectroscopy (EDS), elemental mapping and Transmission electron microscopy (TEM) was used to study the phase formation, microstructure of both milled powder and consolidated alloy. The crystallite size of W in W79Ni10Ti5Nb5(ZrO2)1 powder was 37 nm, 14.7 nm at 10 h and 20 h of milling respectively and lattice strain enhances to 0.54% at 20 h of milling. The crystallite size reduction is more at 10 h of milling and the rate drop beyond 10 to 20 h of milling. The intense improvement in dislocation density was evident upto 10 h of milling and the rate decreases between 10 to 20 h of milling. Increase in the lattice parameter of tungsten in W79Ni10Ti5Nb5(ZrO2)1 alloy upto 0.09% was observed at 10 h of milling owing to severe stress assisted deformation followed by contraction upto 0.07% at 20 h of milling due to formation of solid solution. The large spherical particles at 0 h of milling transformed to elongated shape at 10 h of milling and finer morphology at 20 h of milling. The average particle size reduced from 100 µm to 4.5 µm with the progress of milling from 0 to 20 h. Formation of fine polycrystallites of W was revealed by bright field TEM analysis and the observed crystallite size from TEM study was well supported by the evaluated crystallite size from XRD. XRD pattern and SEM micrograph of sintered alloy revealed the formation of NbNi, Ni3Ti intermetallic phases. Densification of 91.5% was attained in the 20 h milled and sintered alloy. Mechanical behaviour of the sintered product was evaluated by hardness and wear study. W79Ni10Ti5Nb5(ZrO2)1 alloy

Influence of rare earth additions on the oxidation resistance of chromia forming alloys

International Nuclear Information System (INIS)

Pillis, Marina Fuser

1995-01-01

The addition of rare earths to alloys, either in elemental form or as surface coatings reduces the oxidation rate of chromia forming alloys. The rare earths either act as nucleation sites for surface oxides or get incorporates into the surface oxide and diffuse to oxide grain boundaries. If the latter occurs, a change in the defect structure close to the grain boundaries, probably takes place. In this manner, the rare earths inhibits the movement of chromium ions to the oxide/gas interface. The influence of rare earth additions to AISI 316, AISI 316L and Ni-20 Cr on their oxidation behavior has been studied., AISI 316+Ce, AISI 316+Y, Ni-20 Cr and Ni-20 Cr-2 Al-1 Ce were prepared by melting and AISI 316L, AISI 316L+Ce O 2 and AISI 316L+Y 2 O 3 by powder compaction. The effect of superficial deposits of rare earth oxides was also studied. The alloys were coated with rare earth oxides by high temperature conversion of the respective rare earth nitrates. Isothermal oxidation tests were carried out at 900-1100 deg C and the cyclic oxidation tests consisted of 6 cycles of 2 hours each at 900 deg C, followed by cooling to room temperature. All the tests were carried out in air. Oxidation behavior was evaluated gravimetrically. Scanning electron microscopy was used to study surface morphology. Energy dispersive analysis and X-ray diffraction techniques were used to identify oxide constituents. Overall, it has been observed that with the addition of rare earths, oxidation resistance increases by decreasing oxidation rates and increasing oxide adhesion. Addition of rare earths to AISI 316 prepared by melting resulted in rapid formation of a chromium rich oxide layered near the metal/oxide interface which reduced overall oxidation rate. The addition of Ce O 2 to AISI 316L was found to improve oxidation behavior after 10 hours at 1100 deg C and also inhibit the formation of volatile Cr O 3 . The isothermal oxidation behavior of rare earth oxide covered Ni-20 Cr at 900 deg C

Effect of creep and oxidation on reduced fatigue life of Ni-based alloy 617 at 850 °C

Energy Technology Data Exchange (ETDEWEB)

Chen, Xiang, E-mail: chenx@ornl.gov [Department of Nuclear, Plasma, and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 South Wright Street, Urbana, IL 61801 (United States); Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Yang, Zhiqing [Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Sokolov, Mikhail A.; Erdman, Donald L. [Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States); Mo, Kun; Stubbins, James F. [Department of Nuclear, Plasma, and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 South Wright Street, Urbana, IL 61801 (United States)

2014-01-15

Low cycle fatigue (LCF) and creep–fatigue testing of Ni-based alloy 617 was carried out at 850 °C. Compared with its LCF life, the material’s creep–fatigue life decreases to different extents depending on test conditions. To elucidate the microstructure-fatigue property relationship for alloy 617 and the effect of creep and oxidation on its fatigue life, systematic microstructural investigations were carried out using scanning electron microscopy, energy-dispersive X-ray spectroscopy, and electron backscatter diffraction (EBSD). In LCF tests, as the total strain range increased, deformations concentrated near high angle grain boundaries (HAGBs). The strain hold period in the creep–fatigue tests introduced additional creep damage to the material, which revealed the detrimental effect of the strain hold time on the material fatigue life in two ways. First, the strain hold time enhanced the localized deformation near HAGBs, resulting in the promotion of intergranular cracking of alloy 617. Second, the strain hold time encouraged grain boundary sliding, which resulted in interior intergranular cracking of the material. Oxidation accelerated the initiation of intergranular cracking in alloy 617. In the crack propagation stage, if oxidation was promoted and the cyclic oxidation damage was greater than the fatigue damage, oxidation-assisted intergranular crack growth resulted in a significant reduction in the material’s fatigue life.

Study of oxide layers in creep of Ti alloy

International Nuclear Information System (INIS)

Reis, D.A.P.; Moura Neto, C.; Machado, J.P.B.; Martins, G.V.; Barboza, M.J.R.

2009-01-01

The present study is about the effect of oxide layers in creep of Ti-6Al-4V alloy, in different atmospheres (air, nitrogen and argon). Ti-6Al-4V alloy was treated during 24 hours in a thermal treatment furnace at 600°C in different atmospheres (argon, nitrogen and air). The samples were analyzed by High Resolution X-Ray Diffraction, Scanning Electronic Microscopy (SEM), Atomic Force Microscopy (AFM) and microhardness test. The polished samples of Ti-6Al-4V alloy were treated during 24 hours at 600°C and the oxidation behavior in each case using argon, nitrogen and air atmospheres was observed. The oxidation was more aggressive in air atmosphere, forming TiO 2 film in the surface. The oxidation produced a weight gain through the oxide layer growth and hardening by oxygen dissolution. Ti-6Al-4V alloy specimens also were produced in order to test them in creep, at 250 MPa and 600 deg C, with argon, nitrogen and air atmospheres. When the Ti-6Al-4V alloy was tested under argon and nitrogen atmospheres oxidation effects are smaller and the behavior of the creep curves shows that the creep life time was better in atmospheres not so oxidant. It is observed a decreasing of steady state creep in function of the oxidation process reduction. It is shown that, for the Ti-6Al-4V alloy, their useful life is strongly affected by the atmosphere that is submitted, on account of the oxidation suffered by the material. (author)

work hardening, recovery and recrystallization of alloys containing dispersed precipitates

International Nuclear Information System (INIS)

Padilha, A.F.

1989-01-01

This paper reviews the work hardening, recovery and recrystallization mechanisms in alloys containing dispersed precipitates. In the section on work hardening, the influence od spacing, particle size and shape on the density and distribution of dislocations have been discussed. They represent a large part of the energy stored in the material following drformation, which in turn is driving force for recrystallization. Next, the role of precipitates on recovery, on the formation and the growth of recrystallized regions has been discussed in detail. The competition between recovery and recrystallization and recrystallization of supersaturated solid solutions have also been mentioned. Finally, the technological relevance of the aspects treated in this paper has been discussed. (author) [pt

Effect of calcium on the microstructure and corrosion behavior of microarc oxidized Mg-xCa alloys.

Science.gov (United States)

Pan, Yaokun; Chen, Chuanzhong; Feng, Rui; Cui, Hongwei; Gong, Benkui; Zheng, Tingting; Ji, Yarou

2018-01-16

Magnesium alloys are potential biodegradable implants for biomedical applications, and calcium (Ca) is one kind of ideal element being examined for magnesium alloys and biodegradable ceramic coatings owing to its biocompatibility and mechanical suitability. In this study, microarc oxidation (MAO) coatings were prepared on Mg-xCa alloys to study the effect of Ca on the microstructure and corrosion resistance of Mg-xCa alloys and their surface MAO coatings. The electrochemical corrosion behavior was investigated using an electrochemical workstation, and the degradability and bioactivity were evaluated by soaking tests in simulated body fluid (SBF) solutions. The corrosion products were characterized by scanning electron microscopy, x-ray diffractometry, and Fourier transform infrared spectrometry. The effects of Ca on the alloy phase composition, microstructure, MAO coating formation mechanism, and corrosion behavior were investigated. Results showed that the Mg-0.82Ca alloy and MAO-coated Mg-0.82Ca exhibited the highest corrosion resistance. The number and distribution of Mg 2 Ca phases can be controlled by adjusting the Ca content in the Mg-xCa alloys. The proper amount of Ca in magnesium alloy was about 0.5-0.8 wt. %. The pore size, surface roughness, and corrosion behavior of microarc oxidized Mg-xCa samples can be controlled by the number and distribution of the Mg 2 Ca phase. The corrosion behaviors of microarc oxidized Mg-Ca in SBF solutions were discussed.

The Cryogenic Properties of Several Aluminum-Beryllium Alloys and a Beryllium Oxide Material

Science.gov (United States)

Gamwell, Wayne R.; McGill, Preston B.

2003-01-01

Performance related mechanical properties for two aluminum-beryllium (Al-Be) alloys and one beryllium-oxide (BeO) material were developed at cryogenic temperatures. Basic mechanical properties (Le., ultimate tensile strength, yield strength, percent elongation, and elastic modulus were obtained for the aluminum-beryllium alloy, AlBeMetl62 at cryogenic [-195.5"C (-320 F) and -252.8"C (-423"F)I temperatures. Basic mechanical properties for the Be0 material were obtained at cyrogenic [- 252.8"C (-423"F)] temperatures. Fracture properties were obtained for the investment cast alloy Beralcast 363 at cryogenic [-252.8"C (-423"F)] temperatures. The AlBeMetl62 material was extruded, the Be0 material was hot isostatic pressing (HIP) consolidated, and the Beralcast 363 material was investment cast.

Porosity formation in Al-Si casting alloys: role of Sr oxide

International Nuclear Information System (INIS)

Liu, L.; Samuel, A.M.; Samuel, F.H.; Doty, H.W.; Valtierra, S.

2002-01-01

The strength and quality of an Al-Si alloy casting are determined by its microstructure and the amount of porosity present in the casting. Modification is one of the processes used to improve the microstructural quality, where the addition of a modifying agent alters the shape of the eutectic Si from an acicular to a fibrous form that is extremely beneficial to the mechanical properties. Among various modifiers, strontium, although easy to handle and resistant to fading, also causes porosity formation in these alloys, attributed variously to an increase in the hydrogen level of the melt, feedability problems in the mushy zone, changes in the mode of eutectic nucleation, etc. The present study shows how the presence of oxides is responsible for the porosity formation, and that the difference in porosity characteristics with the addition of Sr depends on the amount of Sr oxides present the solidified structure. Both Sr and Al oxides are favourable sites for the nucleation of other microconstituents. A number of experimental (binary Al-Si) and industrial (319 and 356) alloys have been studied, to cover various alloy freezing ranges. Thermal analysis, optical microscopy, SEM/EDX and EPMA analyses were employed to obtain the results. (author)

High temperature oxidation and electrochemical investigations on nickel-base alloys

International Nuclear Information System (INIS)

Obigodi-Ndjeng, Georgia

2011-01-01

This study examined high-temperature oxidation behavior of different Ni-base alloys. In addition, electrochemical characterization of the alloy's corrosion behavior was carried out, including comparison of the properties of native passive films grown at room temperature and high temperature oxide scales. PWA 1483 (single-crystalline Ni-base superalloy) and model alloys Ni-Cr-X (where X is either Co or Al) were oxidized at 800 and 900 C in air for different time periods. The superalloy showed the best oxidation behavior at both temperatures, which might be due to the fact that the oxidation growth function is subparabolic for the model alloys and parabolic for the superalloy at 800 C. At higher temperatures, changes in the kinetics are induced, as the oxides grow faster, thus only PWA 1483 growth follows the parabolic law. Different scales in a typical sandwich form were detected, with the inner layer comprised of mostly Cr 2 O 3 , the middle layer was mixture of different oxides and spinels, depending on the alloying elements, and the oxide at the interface oxygen/oxide was found to be NiO. The influence of sample preparation could also be shown, as rougher surfaces change the oxidation kinetics from parabolic and subparabolic for polished samples to linear. The influence of moisture on the oxidation behavior of the 2 nd generation single crystal Ni-base superalloys (PWA 1484, PWA 1487, CMSX 4, Rene N5 and Rene N5+) was studied at 1000 C after 100 h oxidation period. It was found that the moisture increased the oxidation rate and mostly the transient oxides growth rate. The water vapor content in air also influenced the behavior of these alloys, as they showed a higher mass gain in air + 30% water vapor than in air + 10% water vapor. The alloys PWA 1484 and CMSX 4 showed respectively the worst and best behavior in all the studied atmospheres. The addition of reactive elements, such as Yttrium, Hafnium and Lanthanum is likely to enhance the oxidation behavior of PWA

Microstructure and fatigue behaviors of a biomedical Ti–Nb–Ta–Zr alloy with trace CeO2 additions

International Nuclear Information System (INIS)

Song, Xiu; Wang, Lei; Niinomi, Mitsuo; Nakai, Masaaki; Liu, Yang; Zhu, Miaoyong

2014-01-01

The new β-type Ti–29Nb–13Ta–4.6Zr (TNTZ) alloy containing trace amounts of CeO 2 additions has been designed as a biomedical implant with improved fatigue properties achieved by keeping Young's modulus to a low value. The results show that the microstructure is refined by the addition of CeO 2 ; the β grain size becomes a little larger when Ce content increases from 0.05% to 0.10%. This occurs because dispersed CeO 2 particles can act as nucleation sites for β grains; thus, the effect of rare earth oxides on microstructure refinement mainly depends on the size and dispersion of the rare earth oxides. Young's moduli of TNTZ with CeO 2 additions are maintained as low as those of TNTZ without CeO 2 , while the fatigue limit is highly improved. The 0.10% Ce alloy exhibits the best fatigue strength among the experimental alloys; its fatigue strength is increased by 66.7% compared to that of pure TNTZ. The mechanism by which rare earth oxides affect fatigue performance is dominated by dispersion strengthening. The stiff rare earth oxides can hinder the movement of dislocations, resulting in resistance to the formation of fatigue cracks. Rare earth oxides also change the crack propagation direction and the crack propagation route, effectively decreasing the crack propagation rate

High-compactness coating grown by plasma electrolytic oxidation on AZ31 magnesium alloy in the solution of silicate–borax

International Nuclear Information System (INIS)

Shen, M.J.; Wang, X.J.; Zhang, M.F.

2012-01-01

Highlights: ► The MgO ceramic coating has been prepared on the surface of AZ31 magnesium alloy by plasma electrolytic oxidation in the borax-doped silicate system. ► Boron element exists in the PEO films in the form of noncrystal. ► The microhardness and compactness of doped ceramic coating are much higher than that of the substrate and undoped ceramic coating, and this doped coated sample shows better wear-resisting property. - Abstract: A ceramic coating was formed on the surface of AZ31 magnesium alloy by plasma electrolytic oxidation (PEO) in the silicate solution with and without borax doped. The composition, morphology, elements and roughness as well as mechanical property of the coating were investigated by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive X-ray spectrometry (EDS), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and reciprocal-sliding tribometer. The results show that the PEO coating is mainly composed of magnesia. When using borax dope, boron element is permeating into the coating and the boron containing phase exist in the form of amorphous. In addition, the microhardness and compactness of the PEO coating are improved significantly due to doped borax.

Effect of Al on Grain Refinement and Mechanical Properties of Mg-3Nd Casting Alloy

Science.gov (United States)

Wang, Lei; Feng, Yicheng; Wang, Liping; Chen, Yanhong; Guo, Erjun

2018-05-01

The effect of Al on the grain refinement and mechanical properties of as-cast Mg-3Nd alloy was investigated systematically by a series of microstructural analysis, solidification analysis and tensile tests. The results show that Al has an obvious refining effect on the as-cast Mg-3Nd alloy. With increasing Al content, the grain size of the as-cast Mg-3Nd alloy decreases firstly, then increases slightly after the Al content reaching 3 wt.%, and the minimum grain size of the Mg-3Nd alloy is 48 ± 4.0 μm. The refining mechanism can be attributed to the formation of Al2Nd particles, which play an important role in the heterogeneous nucleation. The strength and elongation of the Mg-3Nd alloy refined by Al also increase with increasing Al content and slightly decrease when the Al content is more than 3 wt.%, and the strengthening mechanism is attributed to the grain refinement as well as dispersed intermetallic particles. Furthermore, the microstructural thermal stability of the Mg-3Nd-3Al alloy is higher than that of the Mg-3Nd-0.5Zr alloy. Overall, the Mg-3Nd alloy with Al addition is a novel alloy with wide and potential application prospects.

Mechanisms of improving the cyclic stability of V-Ti-based hydrogen storage electrode alloys

International Nuclear Information System (INIS)

Miao He; Wang Weiguo

2010-01-01

Research highlights: → The corrosion resistance of V-based phase is much lower than that of C14 Laves phase of V-Ti-based alloys. → The addition of Cr which mostly distributes in V-based phase can effectively increase the anti-corrosion ability of V-Ti-based alloys. → The addition of Cr which mostly distributes in V-based phase can effectively increase the anti-corrosion ability of V-Ti-based alloys. - Abstract: In this work, the mechanisms of improving the cyclic stability of V-Ti-based hydrogen storage electrode alloys were investigated systemically. Several key factors for example corrosion resistance, pulverization resistance and oxidation resistance were evaluated individually. The V-based solid solution phase has much lower anti-corrosion ability than C14 Laves phase in KOH solution, and the addition of Cr in V-Ti-based alloys can suppress the dissolution of the main hydrogen absorption elements of the V-based phase in the alkaline solution. During the charge/discharge cycling, the alloy particles crack or break into several pieces, which accelerates their corrosion/oxidation and increases the contact resistance of the alloy electrodes. Proper decreasing the Vickers hardness and enhancing the fracture toughness can increase the pulverization resistance of the alloy particles. The oxidation layer thickness on the alloy particle surface obviously increases during charge/discharge cycling. This deteriorates their electro-catalyst activation to the electrochemical reaction, and leads to a quick degradation. Therefore, enhancing the oxide resistance can obviously improve the cyclic stability of V-Ti-based hydrogen storage electrode alloys.

Strengthening of Zircaloy-4 using Oxide Particles by Laser Beam Treatment

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang-Il; Park, Dong-Jun; Park, Jung-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

Oxide particles such as Y{sub 2}O{sub 3} and CeO{sub 2} were dispersed homogeneously in a Zircaloy-4 plate surface using an LBS method. From the tensile test at 380 .deg. C, the strength of laser ODS alloying on the Zircaloy-4 sheet was increased more than 50% when compared to the initial state of the sheet, although the ODS alloyed layer was less than 20% of the specimen thickness. This technology showed a good opportunity to increase the strength without major changes in the substrates of zirconium-based alloys. Accident tolerant fuel (ATF) cladding is being developed globally after the Fukushima accident with the demands for the nuclear fuel having higher safety at normal operation conditions as well as even in a severe accident conditions. Korea Atomic Energy Research Institute (KAERI) is one of the leading organizations for developing ATF claddings. One concept is to form an oxidation-resistant layer on Zr cladding surface. The other is to increase high-temperature mechanical strength of Zr tube. The oxide dispersion strengthened (ODS) zirconium was proposed to increase the strength of the Zr-based alloy up to high temperatures.

Long-Term Cyclic Oxidation Behavior of Wrought Commercial Alloys at High Temperatures

Energy Technology Data Exchange (ETDEWEB)

Li, Bingtao [Iowa State Univ., Ames, IA (United States)

2003-01-01

The oxidation resistance of a high-temperature alloy is dependent upon sustaining the formation of a protective scale, which is strongly related to the alloying composition and the oxidation condition. The protective oxide scale only provides a finite period of oxidation resistance owing to its eventual breakdown, which is especially accelerated under thermal cycling conditions. This current study focuses on the long-term cyclic oxidation behavior of a number of commercial wrought alloys. The alloys studied were Fe- and Ni-based, containing different levels of minor elements, such as Si, Al, Mn, and Ti. Oxidation testing was conducted at 1000 and 1100 C in still air under both isothermal and thermal cycling conditions (1-day and 7-days). The specific aspects studied were the oxidation behavior of chromia-forming alloys that are used extensively in industry. The current study analyzed the effects of alloying elements, especially the effect of minor element Si, on cyclic oxidation resistance. The behavior of oxide scale growth, scale spallation, subsurface changes, and chromium interdiffusion in the alloy were analyzed in detail. A novel model was developed in the current study to predict the life-time during cyclic oxidation by simulating oxidation kinetics and chromium interdiffusion in the subsurface of chromia-forming alloys.

Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

Energy Technology Data Exchange (ETDEWEB)

Marchetti-Sillans, L

2007-11-15

In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

Investigations on chloride-induced high temperature corrosion of iron-, nickel-, cobalt-base alloys by scanning electron microscopy and energy dispersive X-ray microspot analysis

International Nuclear Information System (INIS)

Ross, W.; Umland, F.

1984-01-01

The direct oxidation at 900 0 C in air and the corrosion of alloys in air after short exposure to chloride have been compared under identical conditions. Chloride destroys the original oxide layers by recristallisation and modifies the following scale growing in such a manner that no firmly sticking layers can be rebuilt. After a chloride induction therefore all other following corrosions will be enhanced. Experiments in a closed system, a so called transport furnace, showed that the chloride also acts as a gas phase carrier transporting firstly the oxide layer, under reducing conditions metals, too, as volatile chloro metal gas complexes in this case from hot to cold region of the furnace. Cobalt base alloys are less attacked than iron or nickel base alloys. As chloride is not found implicitly on the treated surface the identification of the chloride induced corrosion is difficult. However the scanning electron microscopy combined with quantitative energy dispersive X-ray analysis has been proved as an appropriate method for early detection. As the phenomena depend on the type of alloy, respectively, an illustration and interpretation catalogue is necessary. (orig.) [de

Oxidation properties of laser clad Nb-Al alloys

International Nuclear Information System (INIS)

Tewari, S.K.; Mazumder, J.

1992-01-01

This paper reports on laser cladding parameters for non-equilibrium synthesis for several ternary and complex Nb-Al base alloys containing Ti, Cr, Si, Ni, B and C that have been established. Phase transformations occurring below 1500 degrees C have been determined using differential thermal analysis. Ductility of the clads is qualitatively evaluated from the extent of cracking around the microhardness indentations. Oxidation resistance of the clads in flowing air is measured at 800 degrees C, 1200 degrees C and 1400 degrees C and parabolic rate constants are calculated. Microstructure of the clads is studied using optical and scanning electron microscopes. X-ray diffraction and EDX techniques are used for identification of the oxides formed and the phases formed in as clad material. Oxide morphology is studied using SEM. Effect of alloying additions on the ductility and oxidation resistance of the laser clad Nb-Al alloys is discussed. The results are compared with those reported in literature for similar alloys produced by conventional processing methods

Structure and properties of a duplex coating combining micro-arc oxidation and baking layer on AZ91D Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Cui, Xue-Jun; Li, Ming-Tian; Yang, Rui-Song; Yu, Zu-Xiao [Material Corrosion and Protection Key Laboratory of Sichuan province, Sichuan University of Science and Engineering, Zigong 643000 (China); College of Materials and Chemical Engineering, Sichuan University of Science and Engineering, Zigong 643000 (China)

2016-02-15

Graphical abstract: - Highlights: • A duplex coating was fabricated through combining MAO and baking layer. • A baking coating with a thickness of 92 μm was created on MAO-coated Mg alloy. • The duplex coating noticeably improved the corrosion resistance of Mg alloy. • The related corrosion and wear mechanisms were investigated. - Abstract: A duplex coating (called MAOB coating) was fabricated on AZ91D Mg alloy by combining the process of micro-arc oxidation (MAO) with baking coating (B-coating). The structure, composition, corrosion resistance, and tribological behaviour of the coatings were investigated using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electrochemical and long-term immersion test, and ball-on-disc friction test. The results show that a dense 92 μm thick B-coating was tightly deposited onto the MAO-coated Mg alloy and exhibited a good mechanical interlock along the rough interface. Compared with the MAO-coated sample, the corrosion current density of the MAOB-coated Mg alloy decreased by two or three orders of magnitude and no corrosion phenomenon was observed during a long-term immersion test of about 500 h (severe corrosion pits were found for MAO-treated samples after about 168 h of immersion). The frictional coefficient values of the MAOB coating were similar to those of the MAO coating using dry sliding tests, while the B-coating on the MAO-coated surface significantly improved the wear resistance of the AZ91D Mg alloy. All of these results indicate that a B-coating can be used to further protect Mg alloys from corrosion and wear by providing a thick, dense barrier.

Study of Oxide Formation on Alloy 800 by Potentiostatic Polarization

Energy Technology Data Exchange (ETDEWEB)

Jung, Chong Hun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Momenib, M.; Wren, C. J. [University of Western Ontario, London (Canada)

2015-10-15

The objectives of study are to investigate the effect of potential on oxide formation and conversion on alloy 800 under potentiostatic conditions. For this study we have focused primarily on corrosion at pH{sub 25.}deg. C8.4. The results presented in Figures 1 show that in the range from -0.8 V{sub SCE} to +0.2 V{sub SCE} there are four potential regions having distinctly different short- and long-term characteristics in the log |i| vs. log t and Q vs. t plots. At a potential below -0.8 V{sub SCE}, the current becomes cathodic immediately (< 10 s) upon polarization, indicating negligible metal oxidation and hence is not of interest. In nuclear power plants, it is used for steam generator tubing in pressurized water reactors (PWRs), including Canadian Deuterium Uranium (CANDU) reactors. However, failures resulting from localized corrosion such as pitting, crevice and stress corrosion cracking (SCC) have been observed in the service environments. There exists still considerable controversy over the type of oxide that can be formed and the mechanism of oxide formation on Alloy 800.

Mechanical characterization of Ti-12Mo-13Nb alloy for biomedical application hot swaged and aged

Energy Technology Data Exchange (ETDEWEB)

Gabriel, Sinara Borborema; Rezende, Monica Castro; Almeida, Luiz Henrique de, E-mail: sinara@metalmat.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Departamento de Engenharia Metalurgica e de Materiais; Dille, Jean [Universite Libre de Bruxelles, Brussels (Belgium); Mei, Paulo [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil). Departamento de Engenharia Mecanica; Baldan, Renato; Nunes, Carlos Angelo [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Departamento de Engenharia de Materiais

2015-07-01

Beta titanium alloys were developed for biomedical applications due to the combination of its mechanical properties including low elasticity modulus, high strength, fatigue resistance, good ductility and with excellent corrosion resistance. With this perspective a metastable beta titanium alloy Ti-12Mo-13Nb was developed with the replacement of both vanadium and aluminum from the traditional alloy Ti-6Al-4V. This paper presents the microstructure, mechanical properties of the Ti-12Mo-13Nb hot swaged and aged at 500 deg C for 24 h under high vacuum and then water quenched. The alloy structure was characterized by X-ray diffraction and transmission electron microscopy. Tensile tests were carried out at room temperature. The results show a microstructure consisting of a fine dispersed α phase in a β matrix and good mechanical properties including low elastic modulus. The results indicate that Ti-12Mo-13Nb alloy can be a promising alternative for biomedical application. (author)

Critical assessment of finite element analysis applied to metal–oxide interface roughness in oxidising zirconium alloys

Energy Technology Data Exchange (ETDEWEB)

Platt, P., E-mail: Philip.Platt@manchester.ac.uk [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Frankel, P. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Gass, M. [AMEC, Walton House, Faraday Street, Birchwood Park, Risley, Warrington WA3 6GA (United Kingdom); Preuss, M. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom)

2015-09-15

As a nuclear fuel cladding material, zirconium alloys act as a barrier between the fuel and pressurised steam or lithiated water environment. Controlling degradation mechanisms such as oxidation is essential to extending the in-service lifetime of the fuel. At temperatures of ∼360 °C zirconium alloys are known to exhibit cyclical, approximately cubic corrosion kinetics. With acceleration in the oxidation kinetics occurring every ∼2 μm of oxide growth, and being associated with the formation of a network of lateral cracks. Finite element analysis has been used previously to explain the lateral crack formation by the development of localised out-of-plane tensile stresses at the metal–oxide interface. This work uses the Abaqus finite element code to assess critically current approaches to representing the oxidation of zirconium alloys, with relation to undulations at the metal–oxide interface and localised stress generation. This includes comparison of axisymmetric and 3D quartered modelling approaches, and investigates the effect of interface geometry and plasticity in the metal substrate. Particular focus is placed on the application of the anisotropic strain tensor used to represent the oxidation mechanism, which is typically applied with a fixed coordinate system. Assessment of the impact of the tensor showed that 99% of the localised tensile stresses originated from the out-of-plane component of the strain tensor, rather than the in-plane expansion as was previously thought. Discussion is given to the difficulties associated with this modelling approach and the requirements for future simulations of the oxidation of zirconium alloys.