WorldWideScience

Sample records for matrix composite-metal brazed

  1. Brazing

    CERN Document Server

    Schwartz, Mel M

    2003-01-01

    Text provides information needed to braze materials that will be used in the 21st century. Revised to include lessons learned on tooling, design, materials, atmospheres, processing, and equipment. For brazing technologists and engineers.

  2. Brazing

    International Nuclear Information System (INIS)

    Roemer, J.C.

    1979-10-01

    This report is a compilation of published literature on high temperature brazing covering the period 1973-1978. The references are listed alphabetically with regard to the base material or combination of base materials to be brazed. Trade names are treated as base materials. The report contains approximately 1500 references, of which 300 are to patents

  3. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    Science.gov (United States)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  4. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  5. Vacuum brazing of aluminium metal matrix composite (55 vol.% SiC{sub p}/A356) using aluminium-based filler alloy

    Energy Technology Data Exchange (ETDEWEB)

    Niu, Jitai, E-mail: niujitai@163.com [Harbin Institute of Technology (China); Zhengzhou University (China); Luo, Xiangwei; Tian, Hao [Zhengzhou University (China); Brnic, Josip [University of Rijka (Croatia)

    2012-11-20

    Highlights: Black-Right-Pointing-Pointer The proper filler metal has been developed, especially for contents of Mg and Si. Black-Right-Pointing-Pointer The pressure device has been designed for specimen in vacuum brazing process. Black-Right-Pointing-Pointer The accurate measurement method for shear strength of lap joint has been found. Black-Right-Pointing-Pointer The brazing temperature of 560 Degree-Sign C has been optimised. Black-Right-Pointing-Pointer The micro-mechanism has been discussed for SiC{sub p}/Al composites' brazing joint. - Abstract: Aluminium matrix composites with high volume fractions of SiC particles, as the reinforcements, are potentially suitable materials for electronic packaging. These composites, due to their poor weldability, however, have very limited applications. The microstructure and shear strengths of the bonds made in 55 vol.% SiC{sub p}/A356 composite, using an aluminium based filler alloy containing Cu, Si, Mg and Ni, were investigated in this paper. The brazing temperature had a clear effect on the bond integrity, and the samples brazed at 560 Degree-Sign C demonstrated good bonding between the filler alloy and the SiC particles. The maximum shear strength achieved in this work was 102 MPa.

  6. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    , or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece...... presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper....... The method has proven to give successful results in brazing tube-plate joints of copper-brass, copper-stainless steel, stainless steel-brass, and stainless steel-stainless steel. A new design of an adjustable flux concentrator for induction heating tube-to-plate joints is proposed and tested on a variety...

  7. Reversible brazing process

    Science.gov (United States)

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  8. Brazing, high temperature brazing and diffusion welding

    International Nuclear Information System (INIS)

    1989-01-01

    Brazing and high temperature brazing is a major joining technology within the economically important fields of energy technology, aerospace and automotive engineering, that play a leading role for technical development everywhere in the world. Moreover diffusion welding has gained a strong position especially in advanced technologies due to its specific advantages. Topics of the conference are: 1. high-temperature brazing in application; 2. basis of brazing technology; 3. brazing of light metals; 4. nondestructive testing; 5. diffusion welding; 6. brazing of hard metals and other hard materials; and 7. ceramic-metal brazing. 28 of 20 lectures and 20 posters were recorded separately for the database ENERGY. (orig./MM) [de

  9. Brazing Inconel 625 Using the Copper Foil

    Science.gov (United States)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  10. Fluxless aluminum brazing

    Science.gov (United States)

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  11. Brazing Inconel 625 Using Two Ni/(Fe)-Based Amorphous Filler Foils

    Science.gov (United States)

    Chen, Wen-Shiang; Shiue, Ren-Kae

    2012-07-01

    For MBF-51 filler, the brazed joint consists of interfacial grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr-rich matrix. In contrast, the VZ-2106 brazed joint is composed of interfacial Nb6Ni16Si7 precipitates as well as grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr/Fe-rich matrix. The maximum tensile strength of 443 MPa is obtained from the MBF-51 brazed specimen. The tensile strengths of VZ-2106 brazed joints are approximately 300 MPa. Both amorphous filler foils demonstrate potential in brazing IN-625 substrate.

  12. Active brazed diamond and cubic boron nitride interfacial nanostructure and application

    International Nuclear Information System (INIS)

    Klotz, U.E.; Elsener, H.R.; Elsener, H.R.

    2005-01-01

    Active brazing is an effective technique for joining diamond or cBN grit onto metallic substrates. Current use of this technique is being made for super abrasive, high performance tools. The lecture will give an overview over different aspects such as (i) tool performance in selected applications, (ii) interfacial nanostructure between super abrasive grit and brazing alloys matrix, (iii) attempts to computer model such interface reactions and (iv) recent improvements of the abrasion resistance of the brazing alloy itself. Super abrasive tools with outstanding performance in applications such as grinding, honing or stone cutting can be manufactured by a single-layer of brazed diamond or cBN grit. A method to obtain regular grit patterns will be presented. Examples of prototype tools and their performance in different applications will be shown. The investigation of interface reactions between diamond and active brazing alloys plays an important role to further improve the brazing process and resulting tool performance. The interfacial nanostructure is characterised by a thin reaction layer of Ti with diamond and cBN, respectively. Results for Ag- and Cu-based brazing alloys will be presented and discussed in view of the influence of brazing process parameters and brazing alloy matrix. Computer modelling of the thermodynamics and kinetics of the interface reactions may allow optimising the process parameters. This requires reliable databases currently being built up. The potential of such methods in ceramic to metal joining will be described. The abrasion resistance of brazing alloys itself plays an important role for tool performance. A new method to achieve a dispersion of nano sized TiC precipitates in the alloy matrix by addition of an organic binder, decomposing during brazing will be presented. In an outlook further applications of brazed diamond grit, such as thermal management materials will be discussed. (author)

  13. METHOD OF BRAZING BERYLLIUM

    Science.gov (United States)

    Hanks, G.S.; Keil, R.W.

    1963-05-21

    A process is described for brazing beryllium metal parts by coating the beryllium with silver (65- 75 wt%)-aluminum alloy using a lithium fluoride (50 wt%)-lithium chloride flux, and heating the coated joint to a temperature of about 700 un. Concent 85% C for about 10 minutes. (AEC)

  14. Mechanical properties and dual atmosphere tolerance of Ag-Al based braze

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Yong; Choi, Jung-Pyung; Scott Weil, K. [Pacific Northwest National Laboratory, Richland, WA 99352 (United States)

    2008-07-15

    In this paper, the effects of aluminum on the microstructure, mechanical properties, and high temperature dual atmosphere tolerance of silver and silver-copper oxide filler metals were investigated. It was found that joints brazed with binary Ag-Al braze foils containing more than 2 at% Al retained a metallic form of aluminum within the metallic braze filler matrix after brazing at 1000 C in air. The bend strengths of these joints decreased with increasing aluminum content due to the formation of interfacial aluminum oxide. However, the existence of metallic aluminum in the braze filler matrix appeared to enhance the high-temperature dual atmosphere tolerance of the silver-based braze filler, which displayed measurably less porosity after 1000h of exposure at 800 C in a dual reducing/oxidizing atmosphere environment than unalloyed silver. A series of binary and ternary braze pastes based on the Ag-Al(-Cu) system were also formulated as potential pSOFC (planar solid oxide fuel cell) sealants. Model alumina joints brazed with these pastes exhibited an increase in bend strength with increasing copper content. However, unlike the binary Ag-Al filler metals, the ternary compositions often retained no protective metallic aluminum after brazing. Thus, while the addition of copper improves filler metal wettability and, therefore, joint strength in the Ag-Al alloys, it appears to reduce the dual atmosphere tolerance of these filler metals. (author)

  15. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  16. Finding Brazing Voids by Holography

    Science.gov (United States)

    Galluccio, R.

    1986-01-01

    Vibration-induced interference fringes reveal locations of defects. Holographic apparatus used to view object while vibrated ultrasonically. Interference fringes in hologram reveal brazing defects. Holographic technique locates small voids in large brazed joints. Identifies unbrazed regions 1 in. to second power (6 cm to the second power) or less in area.

  17. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    , or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece...... presents a combined numerical and experimental method for fast determination of appropriate coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper. The method has...... proven to give successful results in brazing tube-plate joints of copper-brass, copper-stainless steel, stainless steel-brass, and stainless steel-stainless steel....

  18. High temperature brazing of reactor materials

    International Nuclear Information System (INIS)

    Orlov, A.V.; Nechaev, V.A.; Rybkin, B.V.; Ponimash, I.D.

    1990-01-01

    Application of high-temperature brazing for joining products of such materials as molybdenum, tungsten, zirconium, beryllium, magnesium, nickel and aluminium alloys, graphite ceramics etc. is described. Brazing materials composition and brazed joints properties are presented. A satisfactory strength of brazed joints is detected under reactor operation temperatures and coolant and irradiation effect

  19. Brazing graphite to graphite

    International Nuclear Information System (INIS)

    Peterson, G.R.

    1976-01-01

    Graphite is joined to graphite by employing both fine molybdenum powder as the brazing material and an annealing step that together produce a virtually metal-free joint exhibiting properties similar to those found in the parent graphite. Molybdenum powder is placed between the faying surfaces of two graphite parts and melted to form molybdenum carbide. The joint area is thereafter subjected to an annealing operation which diffuses the carbide away from the joint and into the graphite parts. Graphite dissolved by the dispersed molybdenum carbide precipitates into the joint area, replacing the molybdenum carbide to provide a joint of graphite

  20. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

    2005-01-01

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  1. Thermally stable diamond brazing

    Science.gov (United States)

    Radtke, Robert P [Kingwood, TX

    2009-02-10

    A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

  2. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  3. High-temperature brazing, present situation and development trends - brazing alloys

    International Nuclear Information System (INIS)

    Lugscheider, E.

    1980-01-01

    The range of application of high-temperature brazing is described. The process is defined. High-temperature nickel-base brazing alloys (alloying constituents, types of products. properties of the brazing alloys) and high-temperature brazing alloys for special metals and ceramics are dealt with. (orig.) [de

  4. Gas-Flame Brazing of Metals

    National Research Council Canada - National Science Library

    Asinovskaya, G

    1964-01-01

    ...), with subsequent crystallization of the latter, is called brazing or soldering; according to the Webster definition, brazing properly applies only to high- temperature soldering, soldering both to high and low-temperature work...

  5. Brazing process in nuclear fuel element fabrication

    International Nuclear Information System (INIS)

    Katam, K.; Sudarsono

    1982-01-01

    The purpose of the brazing process is to join the spacers and pads of fuel pins, so that the process is meant as a soldering technique and not only as a hardening or reinforcing process such as in common brazing purposes. There are some preliminary processes before executing the brazing process such as: materials preparation, sand blasting, brazing metal coating tack welding the spacers and pads on the fuel cladding. The metal brazing used is beryllium in strip form which will be evaporated in vacuum condition to coat the spacers and pads. The beryllium vapor and dust is very hazardous to the workers, so all the line process of brazing needs specials safety protection and equipment to protect the workers and the processing area. Coating process temperature is 2470 deg C with a vacuum pressure of 10 -5 mmHg. Brazing process temperature process is 1060 deg C with a vacuum pressure of 10 -6 mmHg. The brazing process with beryllium coating probably will give metallurgical structural change in the fuel cladding metal at the locations of spacers and pads. The quality of brazing is highly influenced by and is depending on the chemical composition of the metal and the brazing metal, materials preparations, temperature, vacuum pressure, time of coating and brazing process. The quality control of brazing could be performed with methods of visuality geometry, radiography and metallography. (author)

  6. Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

    Science.gov (United States)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1972-01-01

    A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

  7. Simulation based analysis of laser beam brazing

    Science.gov (United States)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  8. Fabrication of high-quality brazed joints

    International Nuclear Information System (INIS)

    Orlov, A.V.

    1980-01-01

    Problem of ensuring of joint high-quality when brazing different parts in power engineering is considered. To obtain high-quality joints it is necessary to correctly design brazed joint and to choose a gap width, overlap length and fillet radius; to clean up carefully the surfaces to be brazed and fix them properly one relative to another; to apply a solder so as to provide its flowing into the gap and sticking in it; to exactly regulate thermal conditions of brazing. High quality and reliability of brazed joints are ensured by the application of solders based on noble metals, and cheap solders based on nickel, manganese and copper. Joints brazed with nickel base solders may operate at temperatures as high as 888 deg C

  9. Biomimetic Composite-Metal Hip Resurfacing Implant

    Directory of Open Access Journals (Sweden)

    Habiba Bougherara

    2008-01-01

    Full Text Available Hip resurfacing technique is a conservative arthroplasty used in the young patient in which the femoral head is reshaped to accept metal cap with small guide stem. In the present investigation, a hybrid composite-metal resurfacing implant is proposed. The cup is made of carbon fiber/polyamide 12 (CF/PA12 covered with a thin layer of cobalt chrome (Co-Cr. Finite element (FE method was applied to analyze and compare the biomechanical performances of the hybrid hip resurfacing (HHR and the conventional Birmingham (BHR. Results of the finite element analysis showed that the composite implant leads to an increase in stresses in the cancellous bone by more than 15% than BHR, indicating a lower potential for stress shielding and bone fracture and higher potential for bone apposition with the HHR.

  10. High-temperature brazing of graphite using aluminium as brazing alloy

    International Nuclear Information System (INIS)

    Anikin, L.T.; Kravetskij, G.A.; Dergunova, V.S.

    1977-01-01

    The possibility of enhancing the strength of brazed joints, as well as the effect of the parameters of resistance heating of graphite VPP with PA-4 aluminium on the structure, composition and strength of the joint have been studied. It has been established that brazing of graphite materials, using an aluminium solder will produce a heat-resistant joint of a graphitic composition if the brazing temperature exceeds 2200 deg C. Thermocycling in the course of brazing results in a substantial (1.5-fold) increase in the strength of brazed joints

  11. Fluxless furnace brazing and its theoretical fundamentals

    International Nuclear Information System (INIS)

    Lison, R.

    1979-01-01

    In this paper the theoretical fundamental of fluxless furnace brazing are described. The necessary conditions for a wetting in the vacuum, under a inert-gas and with a reducing gas are discussed. Also other methods to reduce the oxygen partial pressure are described. Some applications of fluxless furnace brazing are outlined. (orig.) [de

  12. METHODS FOR BRAZING UNUSUAL METAL COMBINATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Bertossa, Robert C.

    1963-10-15

    A method for vacuum pressure braze cladding is described. Application of the method to Mo-OFHC Cu-type 316L stainlcss steel, Ta cladding on OFHC Cu, Nb with Ni, Ti and Zr on steels, and pure Be brazing to austenitic stalnless steel are discussed. The advantages of vacuumpressure bonding are also discussed. (P.C.H.)

  13. Automatic-Control System for Safer Brazing

    Science.gov (United States)

    Stein, J. A.; Vanasse, M. A.

    1986-01-01

    Automatic-control system for radio-frequency (RF) induction brazing of metal tubing reduces probability of operator errors, increases safety, and ensures high-quality brazed joints. Unit combines functions of gas control and electric-power control. Minimizes unnecessary flow of argon gas into work area and prevents electrical shocks from RF terminals. Controller will not allow power to flow from RF generator to brazing head unless work has been firmly attached to head and has actuated micro-switch. Potential shock hazard eliminated. Flow of argon for purging and cooling must be turned on and adjusted before brazing power applied. Provision ensures power not applied prematurely, causing damaged work or poor-quality joints. Controller automatically turns off argon flow at conclusion of brazing so potentially suffocating gas does not accumulate in confined areas.

  14. Method for brazing together planar and nonplanar metal members

    International Nuclear Information System (INIS)

    Hammersand, F.G.; Witkowski, A.J.

    1985-01-01

    The invention relates to a method and apparatus for brazing two metal members together, at least one of which is nonplanar, in a brazing furnace using a substantially pure brazing material. The method comprises the steps of utilizing a brazing fixture to hold the two metal members in tangential relation to one another along a portion of each member so that a cavity is formed adjacent to the contacting portions. A braze material is then positioned within the cavity. The braze fixture, the metal members, and the braze material are then placed in a brazing furnace. A heat shield is then placed over the braze fixture, the metal members, and the braze material to shield the braze material from direct furnace radiation. The furnace temperature is linearly increased at a rate of about 180 0 C. per hour until a temperature of 350 0 C. is achieved. Heat is transferred by conduction from the metal members to the braze material to cause the braze material to melt. Some material from the metal members slowly diffuses into the braze material forming a braze joint. The furnace is rapidly cooled to room temperature using nitrogen gas. The brazed assemblies made according to this method are superior to assemblies formed by heliarc welding

  15. Development of brazing process for W-EUROFER joints using Cu-based fillers

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2016-02-01

    A successful joint between W and EUROFER using high temperature brazing technique has been achieved for structural application in future fusion power plants. Cu-based powder alloy mixed with a polymeric binder has been used as filler. Microstructural analysis of the joints revealed that the joint consisted mainly of primary phases and acicular structures in a Cu matrix. Interaction between EUROFER and filler took place at the interface giving rise to several Cu-Ti-Fe rich layers. A loss of hardness at the EUROFER substrate close to the joint due to a diffusion phenomenon during brazing cycle was measured; however, the joints had an adequate shear strength value.

  16. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  17. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    Science.gov (United States)

    2013-02-01

    concerns. These braze alloys use a high Si content to produce a low melting Al-Si near eutectic alloy. The recommended 11 brazing temperature for A A...each successive dip enhancing the 21 high temperature Si enrichment outside of the braze gap and decreasing the Si content within the braze gap.6...Nevertheless equilibrium phases should be considered as a reference point for grain boundaries after high temperature brazing . Recent literature [22

  18. Direct metal brazing to cermet feedthroughs

    International Nuclear Information System (INIS)

    Hopper, A.C. Jr.

    1984-01-01

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces

  19. Numerical Analysis of Thermal Stresses around Fasteners in Composite Metal Foils

    Science.gov (United States)

    Nammi, S. K.; Butt, J.; –L Mauricette, J.; Shirvani, H.

    2017-12-01

    The process of composite metal foil manufacturing (CMFM) has reduced a number of limitations associated with commercial additive manufacturing (AM) methods. The existing metal AM machines are restricted by their build envelope and there is a growing market for the manufacture of large parts using AM. These parts are subsequently manufactured in fragments and are fastened together. This paper analyses the thermal stresses around cylindrical fasteners for three layered metal composite parts consisting of aluminium foil, brazing paste and copper foil layers. The investigation aims to examine the mechanical integrity of the metallurgically bonded aluminium/copper foils of 100 micron thickness manufactured in a disc shape. A cylindrical fastener set at an elevated temperature of 100 °C is fitted in the middle of the disc which results in a steady-state thermal distribution. Radial and shear stresses are computed using finite element method which shows that non-zero shear stresses developed by the copper layer inhibit the axial slippage of the fastener and thereby establishing the suitability of rivet joints for CMFM parts.

  20. Scanning Kelvin probe force microscopy as a means of predicting the electrochemical characteristics of the surface of a modified AA4xxx/AA3xxx (Al alloys) brazing sheet

    International Nuclear Information System (INIS)

    Afshar, F. Norouzi; Wit, J.H.W. de; Terryn, H.; Mol, J.M.C.

    2013-01-01

    Highlights: ► Macro- and micro-electrochemical surface properties of an aluminium brazing sheet were investigated. ► Electrochemical surface properties before and after brazing were studied and compared. ► Scanning Kelvin probe force microscopy and potentiodynamic polarization measurements were performed. ► The electrochemical responses were correlated to the pre- and post-brazing treatment microstructure. -- Abstract: Macro- and micro-electrochemical properties of clad and core surfaces of a modified AA4xxx/AA3xxx brazing sheet material, before and after brazing, have been evaluated and compared. By scanning Kelvin probe force microscopy (SKPFM), the Volta potential distribution over the brazed and non-brazed clad surfaces was measured. The changes in the Volta potential maps were correlated to the macro-electrochemical responses of the surfaces and the microstructural features that evolve as a result of brazing. By performing potentiodynamic polarization experiments and microscopic analysis of the corroded surfaces and cross sections, the suitability of SKPFM analysis for corrosion performance prediction of the aluminium brazing sheet material in a sea water acidified accelerated test (SWAAT) environment was confirmed. Considering the purity of Si phase in the structures of both brazed and non-brazed material, it is suggested that Si can be applied as a reliable local reference in both structures to compare the changes in Volta potential differences as the result of different heat treatments of aluminium brazing sheet. Increasing the copper content of the re-solidified clad material as a result of brazing treatment was found to increase the Volta potential of the matrix which in turn reduces the cathodic protection power of the re-solidified clad material towards the core material

  1. Metallographic quality control of welding and brazing

    International Nuclear Information System (INIS)

    Slaughter, G.M.

    1979-01-01

    The value of metallography in assuring integrity in the fabrication of metal and components in energy systems is summarized. Metallography also plays an integral role in quality control of welded and brazed joints

  2. Titanium Brazing for Structures and Survivability

    National Research Council Canada - National Science Library

    Doherty, Kevin J; Tice, Jason R; Szewczyk, Steven T; Glide, Gary A

    2007-01-01

    .... While welding is the typical joining method for titanium, vacuum brazing is an option in areas that are difficult to access for welding as well as areas near other nonmetallic materials, such as ceramics...

  3. Gas-Flame Brazing of Metals

    National Research Council Canada - National Science Library

    Asinovskaya, G

    1964-01-01

    .... Since a gas flame implies the presence of considerable heat, the term brazing will be used in this translation save where low heats are specifically indicated, or where both high and low heats...

  4. Electroplating eliminates gas leakage in brazed areas

    Science.gov (United States)

    Leigh, J. D.

    1966-01-01

    Electroplating method seals brazed or welded joints against gas leakage under high pressure. Any conventional electroplating process with many different metal anodes can be used, as well as the build up of layers of different metals to any required thickness.

  5. On the Metallurgy of Active Brazing

    NARCIS (Netherlands)

    Paulasto, M.; Loo, van F.J.J.; Kivilahti, J.

    1996-01-01

    Advanced ceramics like silicon nitride are increasingly used as structural components in demanding high temperature applications as well as in electronics industry. Complex, multicomponent structures for engineering applications generally. The interfacial microstructures formed when Si3N4 is brazed

  6. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  7. Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

    NARCIS (Netherlands)

    Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

  8. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    Energy Technology Data Exchange (ETDEWEB)

    Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

    2008-11-15

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

  9. Design of a braze alloy for fast epitaxial brazing of superalloys

    Science.gov (United States)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  10. Interfacial microstructure and joining properties of Titanium–Zirconium–Molybdenum alloy joints brazed using Ti–28Ni eutectic brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Song, X.G., E-mail: songxg@hitwh.edu.cn [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Tian, X. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Zhao, H.Y. [Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Si, X.Q.; Han, G.H.; Feng, J.C. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2016-01-20

    Vacuum brazing of Titanium–Zirconium–Molybdenum (Abbreviated as TZM) alloy using Ti–28Ni (wt%) eutectic brazing alloy was successfully achieved in this study. Reliable TZM brazed joints were obtained at the temperatures ranging from 1000 °C to 1160 °C for 600 s. The interfacial microstructure of TZM joints was characterized by employing SEM, EDS and XRD. The effects of brazing temperature on interfacial microstructure and joining properties were investigated in details. TZM brazed joints mainly consisted of δ-Ti{sub 2}Ni phase and Ti-based solid solution (Ti(s,s)). The interfacial microstructure of TZM joints was influenced obviously by brazing temperature. Both the thickness of brazing seam and the amount of δ-Ti{sub 2}Ni phase was reduced with the increasing brazing temperature, while the Ti(s,s) layer did not change significantly. The maximum average shear strength of TZM joints reached 107 MPa when brazed at 1080 °C. The presence of δ-Ti{sub 2}Ni intermetallic phase and crack-like structure in joints deteriorated the joining properties, which resulted in the formation of brittle fracture after shear test. In addition, fracture locations were related to the brazing temperature. When the brazing temperature was relatively low, cracks initiated and propagated in the continuous δ-Ti{sub 2}Ni layer. However, the fracture locations preferred to locating at the interface between TZM substrate and brazing seam when brazing temperature exceeded 1080 °C.

  11. Improving Casing Integrity by Induction Brazing of Casing Connections

    NARCIS (Netherlands)

    Ernens, Dennis; Hariharan, Hari; van Haaften, Willem Maarten; Pasaribu, Rihard; Jabs, Matthew; McKim, Richard

    2017-01-01

    Brazing technology allows metallurgical joining of dissimilar materials using a filler material. In this paper brazing technology applied to casing connections is presented. The initial application was triggered by challenges with mechanical and pressure integrity after expansion of casing

  12. The development of brazing filler for ITER thermal anchor attachment

    International Nuclear Information System (INIS)

    Lee, P.Y.; Sun, Z.C.; Pan, C.J.; Hou, B.L.; Han, S.L.; Pei, Y.Y.; Long, W.M.

    2011-01-01

    Magnet supports is one of the key components to sustain the ITER superconductor magnet coils, which operate at several K low temperature. Cooling of the supports is needed for maintaining temperature balance. It is suggested to use brazing connection to attach the thermal anchor to the support which made from SS 316LN plates. In this study, several kinds of brazing filler were developed as candidates, including Sn-Pb brazing filler, Ag-based and Cu-based brazing filler. The test result shows that Ag-based brazing filler has the best weldability with 316LN, but Cu-based alloy shows the best mechanical properties at both room temperature and 77 K. Even though the Sn-Pb alloy shows the lowest strength, it can be easily brazed due to the low brazing temperature. Detail of the brazing filler selection is suggested and discussed in this article.

  13. Tungsten wire and tubing joined by nickel brazing

    Science.gov (United States)

    1965-01-01

    Thin tungsten wire and tungsten tubing are brazed together using a contacting coil of nickel wire heated to its melting point in an inert-gas atmosphere. This method is also effective for brazing tungsten to tungsten-rhenium parts.

  14. process controller for induction vacuum brazing

    International Nuclear Information System (INIS)

    Aldea, A.

    2016-01-01

    A brazing operation involves joining two parts made of different materials, using a filler material that has a melting temperature lower than the base materials used. The temperature of the process must be carefully controlled, sometimes with an accuracy of about 1°C, because overshooting the prescribed temperature results in detrimental metallurgic phenomena and joints of poor quality. The brazing system is composed of an operating cabinet, a mid-frequency generator, a vacuum chamber with an induction coil inside and the parts that have to be brazed. Until now, to operate this system two operators were required: one to continuously read the temperature with an optical pyrometer and another to manually adjust the current in the induction coil according to his intuition and prediction gained only by experience. The improvement that we made to the system involved creating an automatic temperature control unit, using a PID closed loop controller that reads the temperature of the parts and adjusts automatically the current in the coil. Using the PID controller, the brazing engineer can implement a certain temperature slope for the current brazing process. (authors)

  15. Brazing of sensors for high-temperature steam instrumentation systems

    International Nuclear Information System (INIS)

    Moorhead, A.J.; Morgan, C.S.; Woodhouse, J.J.; Reed, R.W.

    1981-01-01

    Procedures are developed for brazing a ceramic-to-metal seal and for laser welding of sensor subassemblies into tube walls, induction brazing thermocouples through a tube wall, and furnace brazing triaxial cables, thermocouples, and a vent tube to a guide tube

  16. High-temperature brazing, state and development trends

    International Nuclear Information System (INIS)

    Lugscheider, E.

    1980-01-01

    The advantages of higher-temperature brazing as compared to welding methods are to be increasingly found in the field of applications, not merely in highly specialized fabriaction branches but also in common fields. Problems on basic materials, brazing construction, brazing method and testing of the joints as well as examples of application are treated. (orig./IHOE) [de

  17. Improved performance of brazed plate heat exchangers made of stainless steel type EN 1.4401 (UNS S31600) when using a iron-based braze filler

    Energy Technology Data Exchange (ETDEWEB)

    Sjoedin, P. [Alfa Laval Materials, Lund (Sweden)

    2004-07-01

    The mechanical properties of brazed plate heat exchangers, made of stainless steel plates type EN 1.4401, brazed with a new iron-based braze filler ''AlfaNova'', have been evaluated. The results were compared with heat exchangers brazed with a copper (pure copper) and a nickel-based (MBF 51) braze filler. Their resistance against pressure- and temperature fatigue, which are important for the lifetime of a heat exchanger, and the burst pressure, which is important for pressure vessel approvals, were tested and evaluated. It was found that the pressure fatigue resistance was extraordinary good for the heat exchangers brazed the iron-based filler and its temperature fatigue resistance was better than those brazed with nickel-based braze filler and slightly lower than those brazed with copper. The highest burst pressures were achieved for the copper brazed units followed by the iron-brazed units and rearmost the nickel-brazed units. (orig.)

  18. Micro-nano filler metal foil on vacuum brazing of SiCp/Al composites

    Science.gov (United States)

    Wang, Peng; Gao, Zeng; Niu, Jitai

    2016-06-01

    Using micro-nano (Al-5.25Si-26.7Cu)- xTi (wt%, x = 1.0, 1.5, 2.0, 2.5 and 3.0) foils as filler metal, the research obtained high-performance joints of aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process and Ti content on joint properties was investigated, respectively. The experimental results indicate that void free dense interface between SiC particle and metallic brazed seam with C-Al-Si-Ti product was readily obtained, and the joint shear strength enhanced with increasing brazing temperature from 560 to 580 °C or prolonging soaking time from 10 to 90 min. Sound joints with maximum shear strength of 112.5 MPa was achieved at 580 °C for soaking time of 90 min with (Al-5.25Si-26.7Cu)-2Ti filler, where Ti(AlSi)3 intermetallic is in situ strengthening phase dispersed in the joint and fracture occured in the filler metal layer. In this research, the beneficial effect of Ti addition into filler metal on improving wettability between SiC particle and metallic brazed seam was demonstrated, and capable welding parameters were broadened for SiCp/Al-MMCs with high SiC particle content.

  19. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    Science.gov (United States)

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  20. Analysis for the brazing deformation of AFA3G spider

    International Nuclear Information System (INIS)

    Lin Feng

    2015-01-01

    Spider, the key component of the AFA3G cluster control assemblies (RCCA), is brazed with body, vanes and fingers. Vacuum brazing is crucial in the spider process and it is directly relevant to the final product quality. This paper analyze the deformation of the AFA3G spider in vacuum brazing procedure based on a large amount of data. The results indicate that the parallelism of the finger is most affected by the brazing and its deformation has obvious regularity. Deformation is mainly caused by the different contraction directions of components along with the interactions among them during cooling process. An optimized design of the brazing fixture based on the regularity and the value of the deformation greatly improves the parallelism of the fingers. Besides, the vacuum brazing procedure also affects the hole diameter of the finger, however, we could reduce the deformation by using columnar pin on the brazing fixture. (author)

  1. The effect of brazing parameters on corrosion behavior of brazed aluminum joints

    Science.gov (United States)

    Ghasimakbari, Farzam; Hadian, Ali Mohammad; Ershadrad, Soheil; Omidazad, Amir Mansour

    2018-01-01

    Fluid transmission pipes made of aluminum are widely used in petrochemical industries. For many applications, they have to be brazed to each other. The brazed joints, in many cases, are encountered with corrosive medias. This paper reports a part of a work to investigate the corrosion behavior of brazed AA6061 using AA4047 as filler metal with and without the use of flux under different brazing atmospheres. The samples brazed under air, vacuum, argon, and hydrogen atmospheres. The interfacial area of the joints was examined to ensure being free of any defects. The sides of each test piece were covered with an insulator and the surface of the joint was encountered to polarization test. The results revealed a significant difference of corrosion resistance. The samples that brazed under argon and hydrogen atmospheres had better corrosion resistance than other samples. The microstructure of the corroded joints revealed that the presence of defects, impurities due to use of flux and depth of filter metal penetration in base metal are crucial variables on the corrosion resistance of the joints.

  2. WRC bulletin. High-temperature brazing

    International Nuclear Information System (INIS)

    Pattee, H.E.

    1974-01-01

    Significant research is discussed and representative procedures for producing sound, reliable joints are reviewed from the standpoint of base metal, filler metal, brazing atmosphere and cycle, etc. Domestic and foreign developments since 1950 are emphasized. Materials include stainless steels, Ni-base alloys, superalloys, reactive metals (Ti, Be, Zr), and refractory metals (Nb, Mo, Ta, W). 30 tables, 9 figures, 165 references

  3. Nickel-chromium-silicon brazing filler metal

    Science.gov (United States)

    Martini, Angelo J.; Gourley, Bruce R.

    1976-01-01

    A brazing filler metal containing, by weight percent, 23-35% chromium, 9-12% silicon, a maximum of 0.15% carbon, and the remainder nickel. The maximum amount of elements other than those noted above is 1.00%.

  4. Development of W-composites/EUROFER brazed joints for the first wall component of future fusion reactors

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Antusch, S.; Ureña, A.

    2017-12-01

    The present work describes a joining procedure between two different tungsten composite materials (W-2Y2O3 and W-1TiC) with reduced activation ferritic-martensitic steel (Eurofer). The results indicated the achievement, in both cases, of high quality W-composites/Eurofer joints using 80Cu-20Ti as filler material. The braze is constituted by several ternary Cu-Ti-Fe phases distributed along a Cu-matrix, which acts as ductile phase capable of relieving the residual stresses, which could be produced during the service life of the component. Some cracks growing from W-braze interface into the base material have been detected. They are originated by the stresses produced during the cooling stage of the brazing cycle. Regarding the strength of the joints, similar shear strengths of both joints were obtained (˜105 MPa). These values were slightly lower than the ones obtained when pure tungsten was used as the base metal.

  5. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    Science.gov (United States)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  6. Hydrogen and deuterium plasma interactions with brazed first wall elements

    International Nuclear Information System (INIS)

    Smid, I. and others.

    1991-09-01

    Four different high temperature brazes (Zr, 90wt%Ni.10%Ti, 90Cu.10Ti and 70Ag.27Cu.3Ti, nominal composition prior to brazing) were used to join isotropic fine grain graphite and TZM, a high temperature alloy of molybdenum. The general response of the brazes to a high flux deuterium plasma bombardement was examined using samples whose exposed surface intersected the braze line. Only in the case of Zr, which is known for its hydride forming properties, near-surface layers chipped off in the braze region directly exposed to the plasma. However, in graphite-shielded Zr-braze regions no disintegration of the interface was observed. The other brazes showed no visible attack at all. The interaction of a hydrogen plasma and a braze surface was studied in more detail by bombarding specimens in the PISCES-B facility. In this case the graphite was removed completely to enable an exaggerated plasma attack onto the bare braze. Even under these testing conditions the brazes CuTi and NiTi showed no particular sensitivity towards hydrogen. To prove the thermal stability of the brazed joints each quality was heat treated for 1 hr and 10 hrs, respectively, 50 o below the softening temperature of the braze in 1 bar of Ar or 96vol%Ar/4%H 2 . After the heat treatment no changes or damages were observed in the brazes AgCuTi and CuTi, whereas interstices are found in the widened NiTi-interlayer after 10 hrs in both, Ar and Ar/H 2 . Zr suffers different microstructural changes in particular after treatment in Ar/H 2 atmosphere. (Authors) (also appeared in Fusion Technology 1990, p. 411-415)

  7. Hydrogen and deuterium plasma interactions with brazed first wall elements

    International Nuclear Information System (INIS)

    Smid, I.; Wallura, E.; Winter, J.; Nickel, H.; Doerner, R.; Hirooka, Y.; Chevalier, G.; Conn, R. W.; Jaeger, W.; Grasserbauer, M.; Kny, E.; Reheis, N.

    1995-01-01

    Four different high temperature brazes (Zr, 90wt%Ni.10%Ti, 90Cu.10Ti and 70Ag.27Cu.3Ti, nominal composition prior to brazing) were used to join isotropic fine grain graphite and TZM, a high temperature alloy of molybdenum. The general response of the brazes to a high flux deuterium plasma bombardement was examined using samples whose exposed surface intersected the braze line. Only in the case of Zr, which is known for its hydride forming properties, near-surface layers chipped off in the braze region directly exposed to the plasma. However, in graphite-shielded Zr-braze regions no disintegration of the interface was observed. The other brazes showed no visible attack at all. The interaction of a hydrogen plasma and a braze surface was studied in more detail by bombarding specimens in the PISCES-B facility. In this case the graphite was removed completely to enable an exaggerated plasma attack onto the bare braze. Even under these testing conditions the brazes CuTi and NiTi showed no particular sensitivity towards hydrogen. To prove the thermal stability of the brazed joints each quality was heat treated for 1 hr and 10 hrs, respectively, 50 degree below the softening temperature of the braze in 1 bar of Ar or 96 vol % Ar / 4 % H 2 . After the heat treatment no changes or damages were observed in the brazes AgCuTi and CuTi, whereas interstices are found in the widened NiTi-interlayer after 10 hrs in both, Ar and Ar/H 2 . Zr suffers different microstructural changes in particular after treatment in Ar/H 2 atmosphere. (author)

  8. High temperature sealing method : induction brazing for SOFCs

    Energy Technology Data Exchange (ETDEWEB)

    Heo, Y.H.; Lee, S.B.; Song, R.H.; Shin, D.R. [Korea Inst. of Energy Research, Daejeon (Korea, Republic of); Lim, T.H. [Korea Inst. of Energy Research, Daejeon (Korea, Republic of). Advanced Fuel Cell Research Center

    2009-07-01

    This study examined the use of induction brazing as a high temperature sealing method for solid oxide fuel cells (SOFCs). Nickel-based brazing alloys were modified using reactive titanium-hydride (TiH2). The gas sealing properties of the induction brazing process on anode-supported tubular SOFCs and ferritic stainless steel were evaluated. Brazing alloys BNi-2 and BNi-4 were not wetted in a yttria-silica-zircon (YSZ) electrolyte. The brazing alloy with added TiH2 showed good wettability with the YSZ electrolyte as a result of the formation of a TiOX layer. Only the BNi-4 alloy joined with the YSZ electrolyte. An open circuit voltage (OCV) value was used to estimate the gas tightness of the brazed cell. It was concluded that the BNi-4 TiH2 modified alloy is a suitable sealing material for SOFCs operating in temperatures up to 750 degrees C.

  9. Effect of Sphere Properties on Microstructure and Mechanical Performance of Cast Composite Metal Foams

    Directory of Open Access Journals (Sweden)

    Matias Garcia-Avila

    2015-05-01

    Full Text Available Aluminum-steel composite metal foams (Al-S CMF are manufactured using steel hollow spheres, with a variety of sphere carbon content, surface roughness, and wall porosity, embedded in an Aluminum matrix through gravity casting technique. The microstructural and mechanical properties of the material were studied using scanning electron microscopy, energy dispersive spectroscopy, and quasi-static compressive testing. Higher carbon content and surface roughness in the sphere wall were responsible for an increase in formation of intermetallic phases which had a strengthening effect at lower strain levels, increasing the yield strength of the material by a factor of 2, while higher sphere wall porosity resulted in a decrease on the density of the material and improving its cushioning and ductility maintaining its energy absorption capabilities.

  10. The story of laser brazing technology

    Science.gov (United States)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  11. Ductility of brazing assemblies with high-temperature materials

    International Nuclear Information System (INIS)

    Colbus, J.; De Paoli, A.

    1977-01-01

    Brazing assemblies with the high temperature materials X8CrNiNb1613, X12CrNiMo12 and X8NiCrAlTiMo7020 have been produced using different solder metals. These brazing assemblies have been studied with the emphasis on the interrelation between microstructure and ductility. Besides the ordinary impact bend tests of notched and unnotched brazed joints, the impact bend tests of unnotched brazed joints with drawing of a Strength-Way-Diagram have been added for better results. (GSC) [de

  12. PROSES BRAZING Cu-Ag BERBAHAN BAKAR BIOGAS TERMURNIKAN

    Directory of Open Access Journals (Sweden)

    Ali Kusrijadi

    2015-01-01

    Full Text Available Pemanfaatan biogas sebagai salah satu alternatif bahan bakar  pada proses brazing merupakan langkah diversifikasi biogas, yang diharapkan dapat meningkatkan tingkat efisiensi dan keramahan teknologi. Permasalahan yang bersifat teknis dan menjadi kendala dalam pemanfaatan biogas ini adalah rendahnya konsentrasi CH4 dikarenakan adanya pengotor utama berupa air, karbondioksida dan asam disulfida. Penelitian dilakukan melalui dua tahap yaitu  tahap  pressureized storage process meliputi pemisahan komponen pengotor yang terdapat dalam biogas melalui teknik absorbsi sehingga dihasilkan biogas yang berkualitas gas alam terbarukan dan proses injeksi ke dalam suatu tangki penyimpanan, dan tahap selanjutnya adalah menggunakan biogas tersebut pada proses brazing logam Cu (tembaga dengan bahan tambah Ag (silver. Analisis hasil brazing dilakukan melalui analisis struktur mikro (metalografi untuk melihat kualitas tampak dari hasil brazing, serta analisis kekerasan mikro dan analisis parameter fisik standar terhadap hasil proses brazing. Penelitian ini telah menghasilkan perangkat alat pemurnian biogas yang dapat memurnikan biogas menjadi metana mendekati 100% dan sistem pengemasan (storage system  biogas bertekanan hingga 2 bar. Dari hasil analisis struktur mikro dan uji kekerasan mikro diketahui bahwa hasil proses brazing dengan biogas menghasilkan kualitas yang sama dengan hasil proses brazing dengan gas acetylene sehingga disimpulkan bahwa biogas dapat menjadi bahan bakar alternatif untuk proses brazing, khususnya untuk logam Cu dengan bahan tambah Ag.  Kata kunci : Biogas, Pressureized Storage, Brazing

  13. Influence of brazing conditions on the strength of brazed joints of alumina dispersion-strengthened copper to 316 stainless steel

    International Nuclear Information System (INIS)

    Nishi, H.; Kikuchi, K.

    1998-01-01

    Brazing of alumina dispersion-strengthened copper (DS Cu) to 316 stainless steel were conducted in order to investigate the influence of filler metals and brazing conditions on the joint strength. The brazing were performed with a silver-base (BAg-8) and three kinds of gold-base (BAu-2.4.11) filler metals with varying brazing joint clearance and brazing time. The filler metal had a greater effect on the joint strength than the brazing joint clearance and brazing time. The joint with BAu-2 was superior to the joint with other filler metals. The tensile strength of the joint with BAu-2 was as large as that of DS Cu, however, the Charpy and low cycle fatigue strength were lower than those of DS Cu. The DS Cu melted near the brazed zone, consequently recrystallization and agglomeration of alumina occurred in the diffusion layer for all filler metals. The grain size after the recrystallization was small in order of BAu-2. BAu-4 and BAu-11, that was in accordance with the order of the brazing temperature. The excellent fracture strength for the joint with BAu-2 was attributed to the smallest grain size. (orig.)

  14. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  15. Study on alumina-alumina brazing for application in vacuum chambers of proton synchrotron

    International Nuclear Information System (INIS)

    Yadav, D.P.; Kaul, R.; Ganesh, P.; Shiroman, Ram; Tiwari, Pragya; Sridhar, R.; Kukreja, L.M.

    2013-01-01

    The paper describes an experimental study to standardize vacuum brazing process to obtain satisfactory high purity alumina brazed joints for application in rapid cycle proton synchrotron machine. Two different brazing routes, adopted for making alumina-alumina brazed joints, included (i) multi-step Mo-Mn metallization and brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA alloy. Brazed alumina specimens, prepared by both the routes, yielded ultra high vacuum compatible, helium leak tight and bakeable joints. Active-brazed specimens exhibited satisfactory strength values in tensile and four-point bend tests. Metallized-brazed specimens, although exhibited relatively lower tensile strength than the targeted value, displayed satisfactory flexural strength in four-point bend test. The results of the study demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing satisfactory brazed joints for application in rapid cycle proton synchrotron machine. (author)

  16. Brazing molybdenum and tungsten for high temperature service

    International Nuclear Information System (INIS)

    Lundberg, L.B.; Turner, W.C.; Hoffman, C.G.

    1978-01-01

    Investigations were conducted to develop vacuum brazes for molybdenum and tungsten which can be used in seal joint applications up to 1870 K (1597 C, 2907 F). Joints were attempted in molybdenum, tungsten and tungsten--molybdenum. The braze materials included: Ti--10Cr powder, Ti--30V wire, Ti--65V wire, V wire, Ni electroplate, MoB--50MoC powder mixture, V--50Mo powder mixture, Mo--15MoB 2 powder mixture and Mo--49V--15MoB 2 powder mixture. Braze temperature ranged from 1900 K (1627 C, 2961 F) to 2530 K, (2257 C, 4095 F), and leak-tight joints were made with all braze materials except Ti--10Cr. After heat treatments up to 1870 K (1597 C, 2907 F) Kirkendall voiding was found to cause leakage of some of the joints made with only substitutional alloying elements. However, adding base metal powders to the braze or narrowing the root opening eliminated this problem. Kirkendall voiding was not a problem when interstitial elements were a major ingredient in the braze material. Shear testing of Ti--65V, V, MoB--50MoC and V--50Mo brazed molybdenum at 1670 K (1397 C, 2547 F) indicated strengths equal to or better than the base metal. Ti--65V, V--50Mo and MoB--50MoC brazed joints were exposed to basalt at 1670 K (1397 C, 2547 F) for 3 h without developing leaks

  17. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  18. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of ...

  19. Liquid Film Migration in Warm Formed Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, M. J.; Whitney, M. A.; Wells, M. A.; Jin, H.; Winkler, S.

    2017-10-01

    Warm forming has previously proven to be a promising manufacturing route to improve formability of Al brazing sheets used in automotive heat exchanger production; however, the impact of warm forming on subsequent brazing has not previously been studied. In particular, the interaction between liquid clad and solid core alloys during brazing through the process of liquid film migration (LFM) requires further understanding. Al brazing sheet comprised of an AA3003 core and AA4045 clad alloy, supplied in O and H24 tempers, was stretched between 0 and 12 pct strain, at room temperature and 523K (250 °C), to simulate warm forming. Brazeability was predicted through thermal and microstructure analysis. The rate of solid-liquid interactions was quantified using thermal analysis, while microstructure analysis was used to investigate the opposing processes of LFM and core alloy recrystallization during brazing. In general, liquid clad was consumed relatively rapidly and LFM occurred in forming conditions where the core alloy did not recrystallize during brazing. The results showed that warm forming could potentially impair brazeability of O temper sheet by extending the regime over which LFM occurs during brazing. No change in microstructure or thermal data was found for H24 sheet when the forming temperature was increased, and thus warm forming was not predicted to adversely affect the brazing performance of H24 sheet.

  20. Thermochemistry of brazing ceramics and metals in air

    Energy Technology Data Exchange (ETDEWEB)

    Bobzin, Kirsten; Schlaefer, Thomas; Kopp, Nils [RWTH Aachen (DE). Surface Engineering Inst. (IOT)

    2011-08-15

    Reactive air brazing offers economically and technologically advantageous joining of ceramics to metals. Solid oxide fuel cells and membranes for oxyfuel combustion are recent fields of application. However, it remains a problem that strong metallurgical reactions between brazes and base materials occur. These reactions were analysed by differential scanning calorimetry tests to get a better understanding. Therefore, three braze alloys (Ag8Cu, Ag8Cu0.5Ti and Ag4Cu4Ni) and five base materials (alumina, 3YSZ partially stabilised zirconia, BSCF perovskite ceramic, X1CrTi-La22 and X15CrNiSi25-20) were investigated. The reaction peaks correlate with the formation of reaction layers, which were observed in metallographic analysis of brazed specimens. The results help to explain the reaction mechanisms and allow optimised selection of filler metals and brazing temperature. (orig.)

  1. Brazing of the Tore Supra actively cooled Phase III Limiter

    International Nuclear Information System (INIS)

    Nygren, R.E.; Walker, C.A.; Lutz, T.J.; Hosking, F.M.; McGrath, R.T.

    1993-01-01

    The head of the water-cooled Tore Supra Phase 3 Limiter is a bank of 14 round OFHC copper tubes, curved to fit the plasma radius, onto which several hundred pyrolytic graphite (PG) tiles and a lesser number of carbon fiber composite tiles are brazed. The small allowable tolerances for fitting the tiles to the tubes and mating of compound curvatures made the brazing and fabrication extremely challenging. The paper describes the fabrication process with emphasis on the procedure for brazing. In the fixturing for vacuum furnace brazing, the tiles were each independently clamped to the tube with an elaborate set of window frame clamps. Braze quality was evaluated with transient heating tests. Some rebrazing was necessary

  2. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  3. Brazing copper to dispersion-strengthened copper

    Science.gov (United States)

    Ryding, David G.; Allen, Douglas; Lee, Richard H.

    1996-11-01

    The advanced photon source is a state-of-the-art synchrotron light source that will produce intense x-ray beams, which will allow the study of smaller samples and faster reactions and processes at a greater level of detail than has ben possible to date. The beam is produced by using third- generation insertion devices in a 7-GeV electron/positron storage ring that is 1,104 meters in circumference. The heat load from these intense high-power devices is very high, and certain components must sustain total heat loads of 3 to 15 kW and heat fluxes of 30 W/mm$_2). Because the beams will cycle on and off many times, thermal shock and fatigue will be a problem. High heat flux impinging on a small area causes a large thermal gradient that results in high stress. GlidCop, a dispersion-strengthened copper, is the desired design material because of its high thermal conductivity and superior mechanical properties as compared to copper and its alloys. GlidCop is not amenable to joining by fusion welding, and brazing requires diligence because of high diffusivity. Brazing procedures were developed using optical and scanning electron microscopy.

  4. Coating system to permit direct brazing of ceramics

    Science.gov (United States)

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  5. Evaluation of brazing joint of graphites and molybdenum

    International Nuclear Information System (INIS)

    Ishiyama, Shintarou; Kodaira, Tsuneo; Oku, Tatsuo

    1991-01-01

    Bonding test of six kinds of graphites to molybdenum was performed in the following conditions: Brazing elements was obtained by mixing of titanium nickel and copper in the range of 90∼51w%, 40∼10w%, 31∼0w%, respectively. Nonpressed brazing was performed at maximum temperature 1,000degC in a vacuum. Strength tests of these brazed joints were done in the conditions of at high temperature up to, 1,100degC in a vacuum, after 200 heat cycles from room temperature to about 900degC. Optical observation were performed before and after electron beam tests at 3.0 kW/cm 2 ·0.1 s·5 shots. The following results were derived: (1) The good mixing condition was found for titanium, nickel and copper brazing material at 64, 23 and 13w%, respectively. (2) Bending strengths of the brazed joints at room temperature were found to be proportional to the bending strengths of the graphite. (3) Bending strengths of the brazed joints shows no change until tested temperature reached 900degC in a vacuum. (4) Bending strength of the brazed joints showed no change after 200 heat cycles in the temperature range of room ∼ about 900degC and the electron beam tests. (author)

  6. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    Science.gov (United States)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  7. Pressure brazing of ceramics to metals with copper solder

    International Nuclear Information System (INIS)

    Pavlova, M.A.; Metelkin, I.I.

    1986-01-01

    The effect on the quality of joints brazed with copper of different non metallized aluminooxide dielectrics with metals and alloys of a series of technological parameters (temperature, pressure, holding, and medium) in the course of pressure brazing is investigated. It is shown that in case of brazing with kovar and nickel the character of dependences is identical, however in all cases the joints with nickel are more durable. For the ceramics - molybdenum system characterized by weak interaction with copper solder kinetic dependences have no maximum and only under holding of more than 20 min the constant strength of 150-190 MPa is attained

  8. Microstructure and Mechanical Properties of Stainless Steel/Brass Joints Brazed by Sn-Electroplated Ag Brazing Filler Metals

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2018-05-01

    To develop a high-Sn-content AgCuZnSn brazing filler metal, the BAg50CuZn was used as the base filler metal and a Sn layer was electroplated upon it. Then, the 304 stainless steel and the H62 brass were induction-brazed with the Sn-plated brazing filler metals. The microstructures of the joints were examined with an optical microscope, a scanning electron microscope and an x-ray diffractometer. The corresponding mechanical properties were obtained with a universal tensile testing machine. The results indicated that the induction brazed joints consisted of the Ag phase, the Cu phase and the CuZn phase. When the content of Sn in the Sn-plated Ag brazing filler metal was 6.0 or 7.2 wt.%, the Cu5Zn8, the Cu41Sn11 and the Ag3Sn phases appeared in the brazed joint. The tensile strength of the joints brazed with the Sn-plated filler metal was higher compared to the joints with the base filler metal. When the content of Sn was 6.0 wt.%, the highest tensile strength of the joint reached to 395 MPa. The joint fractures presented a brittle mode, mixed with a low amount of ductile fracture, when the content of Sn exceeded 6.0 wt.%.

  9. Soldering and brazing safety guide: A handbook on space practice for those involved in soldering and brazing

    Science.gov (United States)

    This manual provides those involved in welding and brazing with effective safety procedures for use in performance of their jobs. Hazards exist in four types of general soldering and brazing processes: (1) cleaning; (2) application of flux; (3) application of heat and filler metal; and (4) residue cleaning. Most hazards during those operations can be avoided by using care, proper ventilation, protective clothing and equipment. Specific process hazards for various methods of brazing and soldering are treated. Methods to check ventilation are presented as well as a check of personal hygiene and good maintenance practices are stressed. Several emergency first aid treatments are described.

  10. The development of argon arc brazing with Cu-based filler for ITER thermal anchor attachment

    International Nuclear Information System (INIS)

    Sun Zhenchao; Li Pengyuan; Pan Chuanjie; Hou Binglin; Han Shilei; Pei Yinyin; Long Weimin

    2012-01-01

    Thermal anchor is the key component of ITER magnet supports to maintain the low temperature for the nor mal operation of superconducting coils. During the advanced research of ITER thermal anchor attachment, dozens of brazing filler and several kinds of brazing technique have been developed and investigated. The test result shows that Cu-based alloy have the preferable mechanical properties at both room temperature and liquid nitrogen temperatures (77 K) for high brazing temperature. And it has a good weldability to 316LN. The brazing temperature of Cu-based filler is over 1000℃, but heat input is relatively low for shallower heating depth of argon arc brazing. Lower heat input is good for the control of brazing deformation. It is no need to clean after brazing because for argon arc brazing there is no bra- zing flux used. Arc brazing with Cu-based filler was chosen as the principal method for the attachment of thermal anchor. (authors)

  11. Vacuum brazing techniques for irradiation devices at TRIGA research reactor

    International Nuclear Information System (INIS)

    Savu, M.; Valeca, S. C.; Amzoi, A.

    2016-01-01

    Metallic thin-walled thermocouples are required for monitoring the temperature value for experiments that are conducted in a nuclear research reactor. The different location wall crossing is made by instrumented passage. Such a passage produced by vacuum brazing using a BNi-7 alloy, represents the proper way to obtain a sealed joint, which can withstand corrosion and high temperatures, having in the same time a small neutron cross section. This paper presents the brazing experiments of K-type thermocouples with stainless steel and Inconel 600 sheath. The sheaths brittleness, hardness changing in joint.s vicinity and structural modification emphasized by metallographic analysis are aspects treated by comparing different samples obtained in brazing laboratory. For finding the correct answer regarding the attenuation of negative effects which are occurring during brazing procedure using Inconel 600 - BNi-7 combination, one can assess both the adopted solution used in designing instrumented passage and thermal regime parameters and its precisely control. (authors)

  12. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  13. Amorphous filler metal foils for brazing zirconium grid plates

    International Nuclear Information System (INIS)

    Plyushchev, A.N.; Kalin, B.A.; Fedotov, V.T.; Sevryukov, O.N.; Mamedova, T.T.; Shestakov, E.F.; Timoshin, S.N.

    2001-01-01

    A new amorphous ribbon filler metal of Zr-5.5 Fe-2.5 Be-1.0 Nb-8.0 Cu-2.0 Sn-0.4 Cr (mass %) with the temperature of melting onset of 745-750 deg C is designed to braze spacer grids of zirconium base alloys. The brazing conditions (780-790 deg C, 40-45 s) are determined which provide minimal standing at temperatures above 700 deg C (∼ 1.5 min) for spacer grids. Mechanical tests show that tensile strength of brazed joints is 55-59 kgf what is twice that of analogous welded joints. In addition, the brazed joints exhibit high corrosion resistance when testing in a distilled steam-water mixture at a temperature of 350 deg C and 16.5 MPa pressure for 10000 h [ru

  14. Solidification phenomena in nickel base brazes containing boron and silicon

    International Nuclear Information System (INIS)

    Tung, S.K.; Lim, L.C.; Lai, M.O.

    1996-01-01

    Nickel base brazes containing boron and/or silicon as melting point depressants are used extensively in the repair and joining of aero-engine hot-section components. These melting point depressants form hard and brittle intermetallic compounds with nickel which are detrimental to the mechanical properties of brazed joints. The present investigation studied the microstructural evolution in nickel base brazes containing boron and/or silicon as melting point depressant(s) in simple systems using nickel as the base metal. The basic metallurgical reactions and formation of intermetallic compounds uncovered in these systems will be useful as a guide in predicting the evolution of microstructures in similar brazes in more complex systems involving base metals of nickel base superalloys. The four filler metal systems investigated in this study are: Ni-Cr-Si; Ni-Cr-B; Ni-Si-B and Ni-Cr-Fe-Si-B

  15. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  16. Improved Assembly for Gas Shielding During Welding or Brazing

    Science.gov (United States)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  17. Quality assurance of brazed copper plates through advanced ultrasonic NDE

    OpenAIRE

    Segreto, T.; Caggiano, A.; Teti, R.

    2016-01-01

    Ultrasonic non-destructive methods have demonstrated great potential for the detection of flaws in a material under examination. In particular, discontinuities produced by welding, brazing, and soldering are regularly inspected through ultrasonic techniques. In this paper, an advanced ultrasonic non-destructive evaluation technique is applied for the quality control of brazed copper cells in order to realize an accelerometer prototype for cancer proton therapy. The cells are composed of two h...

  18. Self-brazing Mechanism of Aluminum Alloy at Medium Temperature

    Directory of Open Access Journals (Sweden)

    CHENG Fang-jie

    2018-01-01

    Full Text Available ZnCl2 and SnCl2 were added to the AlF3-CsF eutectic flux, which can be used for connecting aluminum alloy sheet by self-brazing at medium temperature. The influence of the amount of ZnCl2 and SnCl2 and the size of the T-joint area on the interface microstructure and the self-brazing joint mechanical properties was investigated. The interface microstructure, chemical compositions, defects and tensile fractography of the self-brazing joints were analyzed by metallographic microscope, scanning electron microscope and energy dispersive spectroscopy. The results show that the joints are soundly bonded when both the mass fractions of ZnCl2 and SnCl2 are about 4%; the replacement reactions between Zn2+, Sn2+ of flux and Al atoms of base metal occur during brazing, then the liquid metals of Sn and Zn appear, a great degree of Zn which has high solid solution with Al spreads rapidly to the base metal; Sn is distributed along the interface forming a low melting point metal layer with Zn and Al; the brazing of joints with small area can be realized easily; there are a lot of dimples on the fracture surface and the tensile strength of the brazing joint reaches (58±5MPa.

  19. Brazing refractory metals used in high-temperature nuclear instrumentation

    International Nuclear Information System (INIS)

    Palmer, A. J.; Woolstenhulme, C. J.

    2009-01-01

    As part of the U. S. Department of Energy (DOE)-sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL's Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR-1) TRISO fuel experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed. (authors)

  20. Brazing Refractory Metals Used In High-Temperature Nuclear Instrumentation

    International Nuclear Information System (INIS)

    Palmer, A.J.; Woolstenhulme, C.J.

    2009-01-01

    As part of the U. S. Department of Energy (DOE) sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL's Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR 1) experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed

  1. Brazing refractory metals used in high-temperature nuclear instrumentation

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, A. J. [Idaho National Laboratory, MS 3840, P.O. Box 1625, Idaho Falls, ID 83415-3840 (United States); Woolstenhulme, C. J. [EG and G Services, Inc., (United States)

    2009-07-01

    As part of the U. S. Department of Energy (DOE)-sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL's Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR-1) TRISO fuel experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed. (authors)

  2. Manufacture and Characterization of Silver-free Braze Material

    Energy Technology Data Exchange (ETDEWEB)

    Baffie, T.; Calapez, J.; Chabrol, C. [DRT/LITEN/DTH, CEA/GRENOBLE, 17 Rue des Martyrs, 38054 Grenoble Cedex 9 (France); De Vito, E. [UTEN/DTH/LCPEM, CEA/GRENOBLE, 17 Rue des Martyrs, 38054 Grenoble (France); Portra, T. [DRT/LITEN/DTH, CEA/GRENOBLE, 17 Rue des Martyrs, 38054 Grenoble CEDEX 9 (France); Peacock, A. [EFDA-Close Support Unit, Max-Planck-Institut fuer Plasmaphysik, Boltzmannstrasse, 2, D-85748 Garching (Germany); Rigal, E. [CEA Grenoble, DRT/LITEN, F-38054 Grenoble (France)

    2007-07-01

    Full text of publication follows: Induction brazing is one of the most successful techniques for joining Beryllium (Be) armour tiles to CuCrZr heat sink material, used as High Heat Flux Components for ITER. In the early days of the development for Fusion, silver based brazes were used because of their appropriate liquidus and solidus temperatures and their wide application in different industrial fields. However, it is known that the use of silver containing brazes could have a negative impact on the vacuum systems in ITER because of the transmutation of silver into cadmium. Copper (Cu) based brazes were produced in ribbons form using melt spinning technique. Several compositions in the Cu-Sn-In-Ni-Mn system were elaborated and characterized using Scanning Electron Microscopy (SEM), X-Ray Diffraction (XRD) and Differential Scanning Calorimetry (DSC). All the ribbons obtained are micro crystallized. Foils are 8 mm wide and their thickness is between 60 and 90 {mu}m. Among the compositions studied, two were selected for Be/CuCrZr mock-ups brazing tests; their ribbons can be easily manipulated and their last transformations are close to 740 deg. C. The results of the braze trials on the mock-ups are also reported here. (authors)

  3. Annular beam shaping system for advanced 3D laser brazing

    Science.gov (United States)

    Pütsch, Oliver; Stollenwerk, Jochen; Kogel-Hollacher, Markus; Traub, Martin

    2012-10-01

    As laser brazing benefits from advantages such as smooth joints and small heat-affected zones, it has become established as a joining technology that is widely used in the automotive industry. With the processing of complex-shaped geometries, recent developed brazing heads suffer, however, from the need for continuous reorientation of the optical system and/or limited accessibility due to lateral wire feeding. This motivates the development of a laser brazing head with coaxial wire feeding and enhanced functionality. An optical system is designed that allows to generate an annular intensity distribution in the working zone. The utilization of complex optical components avoids obscuration of the optical path by the wire feeding. The new design overcomes the disadvantages of the state-of-the-art brazing heads with lateral wire feeding and benefits from the independence of direction while processing complex geometries. To increase the robustness of the brazing process, the beam path also includes a seam tracking system, leading to a more challenging design of the whole optical train. This paper mainly discusses the concept and the optical design of the coaxial brazing head, and also presents the results obtained with a prototype and selected application results.

  4. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R [Windsor, SC; Korinko, Paul S [Aiken, SC

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  5. A Real-time Evaluation Technique of Fatigue Damage in Adhesively Bonded Composite-Metal Joints

    International Nuclear Information System (INIS)

    Kwon, Oh Yang; Kim, Tae Hyun

    1999-01-01

    One of the problems for practical use of fiber-reinforced plastics is the performance degradation by fatigue damage in the joints. The study is to develop a nondestructive technique for real-time evaluation of adhesively bonded composite-metal joints. From the prior study we confirmed that the bonding strength can be estimated from the correlation between the qualify of bonded parts and AUP's. We obtained a curve showing the correlation between the degree of fatigue damage and AUP's calculated from signals acquired during fatigue loading of single-lap and double-lap joints of CFRP and Al6061. The curve is an analogy to the one showing stiffness reduction (E/Eo) of polymer matrix composites by fatigue damage. From those facts, it is plausible to predict the degree of fatigue damage in real-time. Amplitude and AUP2 appeared to be optimal parameters to provide more reliable results for single-lap joints whereas Amplitude and AUP2 did for double-lap joints. It is recommended to select optimal parameters for different geometries in the application for real structures

  6. A real time evaluation technique of fatigue damage in adhesively bonded composite metal joints

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Tae Hyun; Kwon Oh Yang [Dept. of Mechanical Engineering, Inje Univesity, Kimhae (Korea, Republic of)

    1999-05-15

    One of the problems for practical use of fiber-reinforced composite material is performance degradation by fatigue damage in the joints. The study is to develope a nondestructive technique for real-time evaluation of adhesively bonded composite-metal joints. From the prior study we confirmed that the bonding strength can be estimated from the correlation between quality of bonded parts and AUP's. We obtained a curve showing the correlation between AUP's calculated from signals obtained from single-lap and double-lap joints and the degree of fatigue damage at bonding interface during fatigue test. The curve is an analogy to the one showing stiffness reduction(E/E{sub 0}) of polymer matrix composites by fatigue damage. From those facts, it is possible to predict degree of damage in real-time. Amplitude and AUP2 appeared to be optimal parameters to provide more reliable results for single-lap joint whereas amplitude and AUP1 did for double-lap joints. It is recommended to select optimal parameters for different geometries in the real structure.

  7. A Real-time Evaluation Technique of Fatigue Damage in Adhesively Bonded Composite-Metal Joints

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Oh Yang; Kim, Tae Hyun [Inha University, Incheon (Korea, Republic of)

    1999-12-15

    One of the problems for practical use of fiber-reinforced plastics is the performance degradation by fatigue damage in the joints. The study is to develop a nondestructive technique for real-time evaluation of adhesively bonded composite-metal joints. From the prior study we confirmed that the bonding strength can be estimated from the correlation between the qualify of bonded parts and AUP's. We obtained a curve showing the correlation between the degree of fatigue damage and AUP's calculated from signals acquired during fatigue loading of single-lap and double-lap joints of CFRP and Al6061. The curve is an analogy to the one showing stiffness reduction (E/Eo) of polymer matrix composites by fatigue damage. From those facts, it is plausible to predict the degree of fatigue damage in real-time. Amplitude and AUP2 appeared to be optimal parameters to provide more reliable results for single-lap joints whereas Amplitude and AUP2 did for double-lap joints. It is recommended to select optimal parameters for different geometries in the application for real structures

  8. A real time evaluation technique of fatigue damage in adhesively bonded composite metal joints

    International Nuclear Information System (INIS)

    Kim, Tae Hyun; Kwon Oh Yang

    1999-01-01

    One of the problems for practical use of fiber-reinforced composite material is performance degradation by fatigue damage in the joints. The study is to develope a nondestructive technique for real-time evaluation of adhesively bonded composite-metal joints. From the prior study we confirmed that the bonding strength can be estimated from the correlation between quality of bonded parts and AUP's. We obtained a curve showing the correlation between AUP's calculated from signals obtained from single-lap and double-lap joints and the degree of fatigue damage at bonding interface during fatigue test. The curve is an analogy to the one showing stiffness reduction(E/E 0 ) of polymer matrix composites by fatigue damage. From those facts, it is possible to predict degree of damage in real-time. Amplitude and AUP2 appeared to be optimal parameters to provide more reliable results for single-lap joint whereas amplitude and AUP1 did for double-lap joints. It is recommended to select optimal parameters for different geometries in the real structure.

  9. The dissimilar brazing of Kovar alloy to SiCp/Al composites using silver-based filler metal foil

    Science.gov (United States)

    Wang, Peng; Xu, Dongxia; Zhai, Yahong; Niu, Jitai

    2017-09-01

    Aluminum metal matrix composites with high SiC content (60 vol.% SiCp/Al MMCs) were surface metallized with a Ni-P alloy coating, and vacuum brazing between the composites and Kovar alloy were performed using rapidly cooled Ag-22.0Cu-15.9In-10.86Sn-1.84Ti (wt%) foil. The effects of Ni-P alloy coating and brazing parameters on the joint microstructures and properties were researched by SEM, EDS, and single lap shear test, respectively. Results show that Ag-Al intermetallic strips were formed in the 6063Al matrix and filler metal layer because of diffusion, and they were arranged regularly and accumulated gradually as the brazing temperature was increased ( T/°C = 550-600) or the soaking time was prolonged ( t/min = 10-50). However, excessive strips would destroy the uniformity of seams and lead to a reduced bonding strength (at most 70 MPa). Using a Ni-P alloy coating, void free joints without those strips were obtained at 560 °C after 20 min soaking time, and a higher shear strength of 90 MPa was achieved. The appropriate interface reaction ( 2 μm transition layer) that occurred along the Ni-P alloy coating/filler metal/Kovar alloy interfaces resulted in better metallurgical bonding. In this research, the developed Ag-based filler metal was suitable for brazing the dissimilar materials of Ni-P alloy-coated SiCp/Al MMCs and Kovar alloy, and capable welding parameters were also broadened.

  10. THE INFLUENCE OF HIGH-TEMPERATURE BRAZING UPON INDICATORS OF MATERIAL BRAZEABILITY

    Directory of Open Access Journals (Sweden)

    Roman Koleňák

    2010-03-01

    Full Text Available The effect of both common and extreme parameters of AISI 321stainless steel high-temperature brazing using the NI 102 brazing alloy upon material brazeability indicators. The ascertainment of the wetting angle, the area over which Ni brazing alloy spreads, the width of AISI 321 steel's dissolubility band, and the width of Ni brazing alloy’s diffusion band into the basic material.

  11. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and

  12. High-temperature brazing for reliable tungsten-CFC joints

    International Nuclear Information System (INIS)

    Koppitz, Th; Pintsuk, G; Reisgen, U; Remmel, J; Hirai, T; Sievering, R; Rojas, Y; Casalegno, V

    2007-01-01

    The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

  13. Adiabatic surface thermometer for improved production braze quality

    International Nuclear Information System (INIS)

    Dittbenner, G.R.

    1975-01-01

    An adiabatic surface thermometer was developed to control automatically the critical temperature-time cycle of a production vacuum-brazing process. Investigations revealed that optimum braze-joint strength required precise control of the brazing temperature. Spot-welded thermocouples could not be used because the spot welds cause surface damage. This thermometer touches the surface and uses a differential thermocouple and heater to measure surface temperature without heat flow, thereby eliminating large errors caused by conduction losses common to conventional spring-loaded thermocouples. Temperatures in air or vacuum are measured to 800 0 C with errors less than 5 0 C. This thermometer has minimized the rejection of production parts, resulting in a cost saving to the U. S. Energy Research and Development Administration

  14. Direct brazing of ceramics, graphite, and refractory metals

    International Nuclear Information System (INIS)

    Canonico, D.A.; Cole, N.C.; Slaughter, G.M.

    1976-03-01

    ORNL has been instrumental in the development of brazing filler metals for joining ceramics, graphite, and refractory metals for application at temperatures above 1000 0 C. The philosophy and techniques employed in the development of these alloys are presented. A number of compositions are discussed that have been satisfactorily used to braze ceramics, graphite, and refractory metals without a prior surface treatment. One alloy, Ti--25 percent Cr--21 percent V, has wet and flowed on aluminum oxide and graphite. Further, it has been utilized in making brazes between different combinations of the three subject materials. The excellent flowability of this alloy and alloys from the Ti--Zr--Ge system is evidenced by the presence of filler metal in the minute pores of the graphite and ceramics

  15. A review of oxide, silicon nitride, and silicon carbide brazing

    International Nuclear Information System (INIS)

    Santella, M.L.; Moorhead, A.J.

    1987-01-01

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed

  16. Some problems of brazing technology for the divertor plate manufacturing

    Science.gov (United States)

    Prokofiev, Yu. G.; Barabash, V. R.; Khorunov, V. F.; Maksimova, S. V.; Gervash, A. A.; Fabritsiev, S. A.; Vinokurov, V. F.

    1992-09-01

    Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied.

  17. Some problems of brazing technology for the divertor plate manufacturing

    International Nuclear Information System (INIS)

    Prokofiev, Yu.G.; Barabash, V.R.; Gervash, A.A.; Khorunov, V.F.; Maksimova, S.V.; Vinokurov, V.F.; Fabritsiev, S.A.

    1992-01-01

    Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied. (orig.)

  18. Some problems of brazing technology for the divertor plate manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Prokofiev, Yu.G.; Barabash, V.R.; Gervash, A.A. (D.V. Efremov Scientific Research Inst. of Electrophysical Apparatus, St. Petersburg (Russia)); Khorunov, V.F.; Maksimova, S.V. (E.O. Paton Inst. of Electronwelding, Kiev (Ukraine)); Vinokurov, V.F. (Central Scientific Research Inst. of Structural Materials ' Prometey' , St. Petersburg (Russia)); Fabritsiev, S.A.

    1992-09-01

    Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied. (orig.).

  19. Orifice jet brazing process development, qualification, and initial application

    International Nuclear Information System (INIS)

    1971-05-01

    Experiments were carried out to develop acceptable procedures for brazing molybdenum alloy orifices to fuel element channel inlets of the NERVA R-1 reactor core. Results achieved with various procedures are described, and qualification tests of the selected process are documented. The recommended procedure includes preplacing of Au-Ni-Cr alloy washers and induction heating to 1600 0 F, holding two minutes, heating further to 2400 0 F, holding one minute, and allowing to cool. Inert atmosphere is used, and fixturing maintains proper positioning of the orifices. Leak testing of the joints has demonstrated reproducibly satisfactory sealing. Repair brazing is feasible if needed. (auth)

  20. Analysis of nature of brazed joints fracture under operating conditions

    International Nuclear Information System (INIS)

    Orlov, A.V.; Gura, P.M.

    1985-01-01

    Technique establishing causes leading to brazed joint fracture in pressure boundary components, operating under heavy conditions of high temperature and corrosive medium is described. Some cases of tube brazed joint fractures in a superheater of 12Kh1MF and 08Kh18N10T steels are considered. The attention is paid on using metallography for determination of mechanical or corrosion fracture properties. The diagram is developed permitting to take into account the interrelation between the fracture area in the given zone and its strength

  1. Influence of cyclic thermal loading on brazed composites for fusion applications

    Science.gov (United States)

    Šmid, I.; Kny, E.; Kneringer, G.; Reheis, N.

    1990-04-01

    Reactor grade graphite and molybdenum (TZM) were brazed with different high temperature brazes. The resulting tiles had a size of 50 × 50 mm2 with a graphite thickness of 10 mm and a TZM thickness of 5 mm. The brazed composites have been tested in electron beam simulation for their thermal fatigue properties. The parameters of these tests were chosen to match NET design specifications for normal operation and "slow" peak energy deposition. The resulting damage and microstructural changes on the graphites and the brazes are discussed. Additional information is supplied on X-ray diffraction data proving the presence of different phases in the brazes.

  2. Laser brazing of hard metal on steel; Laserstrahlloeten von Hartmetall an Stahl

    Energy Technology Data Exchange (ETDEWEB)

    Haferkamp, H.; Frohmann, A.; Block, B.; Goede, M. [Laser Zentrum Hannover e.V., Hannover (Germany); Muenz, U. [Forschungsgemeinschaft Werkzeuge und Werkstoffe e.V., Remscheid (Germany)

    2001-07-01

    Topic of the investigations presented here is the laser beam brazing of hardmetal plates onto tool steel. Three different kinds of laser beam sources are comparatively used, a diode laser, a Nd:YAG laser and a CO{sub 2} laser. The investigations concentrate on the variation of two process parameters: brazing time and laser performance. Following the brazing process both visual observation as well as hardness measurements and shear tests are made. The investigations show that by brazing, high seam qualities can be achieved, which withstand the comparison with inductively brazed joints. (orig.)

  3. Influence of cycling thermal loading on brazed composites for fusion applications

    International Nuclear Information System (INIS)

    Smid, I.; Kny, E.; Kneringer, G.; Reheis, N.

    1995-01-01

    Reactor grade graphite and molybdenum (TZM) were brazed with different high temperature brazes. The resulting tiles had a size of 50 x 50 mm 2 with a graphite thickness of 10 mm and a TZM thickness of 5 mm. The brazed composites have been tested in electron beam simulation for their thermal fatigue properties. The parameters of these tests were chosen to match NET design specifications for normal operation and 'slow' peak energy deposition. The resulting damage and microstructural changes on the graphites and the brazes are discussed. Additional information is supplied on X-ray diffraction data proving the presence of different phases in the brazes. (author)

  4. Development of a Cu-Sn based brazing system with a low brazing and a high remelting temperature

    Science.gov (United States)

    Schmieding, M.; Holländer, U.; Möhwald, K.

    2017-03-01

    Objective of the project presented is the development of a joining process for hot working steel components at low brazing temperatures leading to a bond with a much higher remelting temperature. This basically is achieved by the use of a Cu-Sn melt spinning foil combined with a pure Cu foil. During brazing, the Sn content of the foil is decreased by diffusion of Sn into the additional Cu resulting in a homogenious joint with a increased remelting temperature of the filler metal. Within this project specimens were brazed and diffusion annealed in a vacuum furnace at 850 °C varying the processing times (0 - 10 h). The samples prepared were studied metallographically and diffusion profiles of Sn were recorded using EDX line scans. The results are discussed in view of further investigations and envisaged applications.

  5. Evaluation of high temperature brazes for graphite first wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Koizlik, K.; Linke, J.; Nickel, H.; Wallura, E.; Kny, E.

    1989-01-01

    Four different high temperature brazed with melting points from 800 to 1865degC have been used to braze a commercial reactor grade graphite to TZM substrates. Those brazes were Zr, 90Ni 10Ti, 99Cu 10Ti and 70Ag 27Cu 3Ti (wt %). The resulting composite tiles of 80 x 80 mm 2 with a graphite thickness of 10 mm brazed on a 8 mm TZM substrate have been tested in electron beam experiments for their thermal fatigue properties. The parameters of the electron beam testing were chosen to match NET design specificatios for normal operation and 'slow' peak energy deposition. The resulting damages and microstructural changes on the graphite and the brazes are discussed. Additional information is supplied on tensile test and thermal conductivity data of brazed composites. These measurements confirm that thermal contact between TZM-substrate and graphite is improved by brazing. (author). 6 refs.; 5 figs.; 2 tabs

  6. Evaluation of high temperature brazes for graphite first wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Koizlik, K.; Linke, J.; Nickel, H.; Wallura, E.; Kny, E.

    1995-01-01

    Four different high temperature brazes with melting points from 800 to 1865 degree C have been used to braze a commercial reactor grade graphite to TZM substrates. Those brazes were Zr, 90Ni 10Ti, 90Cu 10Ti and 70Ag 27Cu 3Ti (wt %). The resulting composite tiles of 80 x 80 mm 2 with a graphite thickness of 10 mm brazed on a 3 mm TZM substrate have been tested in electron beam experiments for their thermal fatigue properties. The parameters of the electron beam testing were chosen to match NET design specifications for normal operation and 'slow' peak energy deposition. The resulting damages and microstructural changes on the graphite and the brazes are discussed. Additional information is supplied on tensile test and thermal conductivity data of brazed composites. These measurements confirm that thermal contact between TZM-substrate and graphite is improved by brazing. (author)

  7. Effect of alumina strengthening particles on brazed joints of GlidCop Al-15 copper alloy

    International Nuclear Information System (INIS)

    Chen, S.; Liu, J.Y.; Chin, B.A.

    1994-01-01

    Brazed joints of the alumina dispersion-strengthened copper alloy were developed using resistance heating brazing with BCuP-3 braze alloy. Experimental results show that tensile strength and fatigue properties are a function of the brazing process temperature cycle. Maximum tensile and fatigue properties can be obtained by choice of an optimal braze time and temperature. However, in both tensile and fatigue tests the brazed joints exhibited low ductility. Metallography of the fractured tensile and fatigue samples showed that cracks always initiated in and propagated along the interface between the transition layer and the braze metal. EDS analysis across the joint showed that P diffused very quickly into base metal along grain boundaries. A strong Al peak (associated with the detection of Al 2 O 3 ) was found that corresponded with the transition layer. Fractography showed an intergranular fracture pattern across this transition zone indicating that the observed segregation of alumina particles reduces the ductility of this region. ((orig.))

  8. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    Science.gov (United States)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  9. High heat flux performance of W-Eurofer brazed joints

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Wirtz, M.; Pintsuk, G.; Du, J.; Linke, J.; Ureña, A.

    2018-02-01

    The qualification process of the materials and components for the next generation of fusion reactors makes it necessary to expose them to similar service conditions as expected during the service life of the reactor. In the present work, W-Eurofer brazed joints (tungsten block: 8 × 8 × 4 mm; steel block: 8 × 8 × 4 mm; joined to an actively cooled copper heat sink) were exposed to steady state heat loads to study the effect of the thermal fatigue on their microstructure and mechanical integrity. Three different W surface temperatures were tested (400, 500 and 600 °C) varying the number of applied cycles (100 and 1000). The results allowed identifying a braze temperature of 359 °C as threshold condition under which the brazed joints could be used without deterioration. The increase of the surface temperature deteriorated the mechanical integrity of the joints in comparison to those analyzed after the brazing process and accordingly reduced the refrigeration capabilities.

  10. Field installed brazed thermocouple feedthroughs for high vacuum experiments

    International Nuclear Information System (INIS)

    Anderson, P.; Messick, C.

    1983-01-01

    In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer ''O'' ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs have been used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: 1) Melting temperature in excess of the 250 0 C (482 0 F) bakeout temperature. 2) No high vapor pressure elements. 3) Good wetting properties when used in air with acceptable flux. 4) Good wettability to 300 series stainless steel and inconel

  11. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    Vickers microhardness measurement indicated reliable joint performance for the microwave-assisted brazed joints during ... Alumina ceramics are used in wide range of applications due to their .... temperature were recorded by DAQSOFT software in a sep- .... Tubes: Design and Development Capabilities (MTDDC)',.

  12. A Brazing Defect Detection Using an Ultrasonic Infrared Imaging Inspection

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jai Wan; Choi, Young Soo; Jung, Seung Ho; Jung, Hyun Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2007-10-15

    When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly

  13. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  14. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  15. Capillary Flow of Liquid Metals in Brazing

    Science.gov (United States)

    Dehsara, Mohammad

    Capillary flow is driven or controlled by capillary forces, exerted at the triple line where the fluid phases meet the solid boundary. Phase field (PF) models naturally accommodate diffusive triple line motion with variable contact angle, thus allowing for the no-slip boundary condition without the stress singularities. Moreover, they are uniquely suited for modeling of topological discontinuities which often arise during capillary flows. In this study, we consider diffusive triple line motion within two PF models: the compositionally compressible (CC) and the incompressible (IC) models. We derive the IC model as a systematic approximation to the CC model, based on a suitable choice of continuum velocity field. The CC model, applied to the fluids of dissimilar mass densities, exhibits a computational instability at the triple line. The IC model perfectly represents the analytic equilibria. We develop the parameter identification procedure and show that the triple line kinetics can be well represented by the IC model's diffusive boundary condition. The IC model is first tested by benchmarking the phase-field and experimental kinetics of water, and silicone oil spreading over the glass plates in which two systems do not interact with the substrate. Then, two high-temperature physical settings involving spreading of the molten Al-Si alloy: one over a rough wetting substrate, the other over a non-wetting substrate are modeled in a T-joint structure which is a typical geometric configuration for many brazing and soldering applications. Surface roughness directly influences the spreading of the molten metal by causing break-ups of the liquid film and trapping the liquid away from the joint. In the early stages of capillary flow over non-wetting surface, the melting and flow are concurrent, so that the kinetics of wetting is strongly affected by the variations in effective viscosity of the partially molten metal. We define adequate time-dependent functions for the

  16. Microstructure investigation of bronze/steel brazed joints proposed for HHF components of ITER manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Kalinin, G.M. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)], E-mail: gmk@nikiet.ru; Krestnikov, N.S. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation); Jarovinskiy, Yu.L.; Makhin, I.D.; Nikolaev, V.V. [Rocket and Space Corporation ' Energia' , Korolev, Lenina Street 4-a, Moscow 141070 (Russian Federation); Skladnov, K.S.; Strebkov, Yu.S.; Zolotarev, V.B. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)

    2008-12-15

    Brazing is considered as one of the perspective option of high heat flux components of ITER manufacturing. CuCrZr bronze, austenitic steel AISI 321-type and PM-17-type (Ni-Mn-Fe-Si-Sn-B alloy) brazed material were used for the development of brazing technology. Two type of brazing have been studied within the framework of recent investigation: - Hot isostatic pressing (HIP)-assisted brazing. - Furnace-assisted brazing (with uniaxial compression loading). For the hydrostatic pressing (HIP) the brazed components were pressed out for about 175 MPa during 2.5 h at the temperature 1035-1040 deg. C. For the furnace-assisted brazing all components were inserted into the sealed can, vacuumed and heated up to brazing temperature {approx}950 deg. C. Fast cooling and ageing heat treatment (500 deg. C and 4 h) were applied to provide high strength of CuCrZr bronze. Microsections of specimens cut from the joints were studied by optical microscopy and by scanning electron microscopy (SEM). The microstructure, distribution of alloying elements of base metals and of brazed material components were studied in the joints. Results of these studies are discussed in this paper. The data shows that there is a potential for using more simple and cheap (in comparison with common HIP) technologies of bronze to steel joining with satisfactory quality.

  17. Microgalvanic Corrosion Behavior of Cu-Ag Active Braze Alloys Investigated with SKPFM

    Directory of Open Access Journals (Sweden)

    Armen Kvryan

    2016-04-01

    Full Text Available The nature of microgalvanic couple driven corrosion of brazed joints was investigated. 316L stainless steel samples were joined using Cu-Ag-Ti and Cu-Ag-In-Ti braze alloys. Phase and elemental composition across each braze and parent metal interface was characterized and scanning Kelvin probe force microscopy (SKPFM was used to map the Volta potential differences. Co-localization of SKPFM with Energy Dispersive Spectroscopy (EDS measurements enabled spatially resolved correlation of potential differences with composition and subsequent galvanic corrosion behavior. Following exposure to the aggressive solution, corrosion damage morphology was characterized to determine the mode of attack and likely initiation areas. When exposed to 0.6 M NaCl, corrosion occurred at the braze-316L interface preceded by preferential dissolution of the Cu-rich phase within the braze alloy. Braze corrosion was driven by galvanic couples between the braze alloys and stainless steel as well as between different phases within the braze microstructure. Microgalvanic corrosion between phases of the braze alloys was investigated via SKPFM to determine how corrosion of the brazed joints developed.

  18. Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

    Science.gov (United States)

    Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

    2014-08-01

    Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

  19. The experiment progress of bracket brazing to SSMIC for the ITER ELM prototype coil

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Yi, E-mail: shiyi@ipp.ac.cn; Wu, Yu; Jin, Huan; Ren, Zhibin; Han, Houxiang; Qian, Jing; Qian, Li; Liu, Bo

    2014-11-15

    Highlights: • In this study, the experimental research of brackets brazing to stainless steel jacketed, Mineral Insulated Conductor (SSMIC) of the first Edge Localized Modes (ELMs) prototype coil for ITER has been made. • The technology for controlling the fluidity of silver-based brazing alloy is developed to meet the bracket brazing. • Brazing experiments to find the reason for cracks are carried out and the improved brazing technologies to restrain the cracks in the Inconel 625 jacket with silver-based alloy are developed. - Abstract: The first Edge Localized Modes (ELMs) prototype coil for International Thermonuclear Experimental Reactor (ITER) has been manufactured in the Institute of Plasma Physics, CAS (ASIPP) at 2014. The all 19 brackets need to braze to the stainless steel jacketed, Mineral Insulated Conductor (SSMIC) for transporting the nuclear heating in the brackets to the water-cooled SSMIC. Silver-based alloy is the only candidate brazing filler for the bracket brazing due to the limitation from melting point temperature and strength. In this paper, firstly, the experimental study for controlling the fluidity of silver-based brazing alloy is developed. And then, the brazing experiment of prototype bracket is introduced to develop the brazing process and some cracks in the Inconel 625 jackets surface appeared unexpectedly. The microstructures and tensile performance study of the cracked Inconel 625 jacket were made to explore the reason for cracks and the improved brazing technologies to suppress the cracks are developed. Finally, the bracket brazing experiment for the first ELM prototype coil is carried out, In spite of this, some cracks also appear in the Inconel 625 jackets.

  20. The experiment progress of bracket brazing to SSMIC for the ITER ELM prototype coil

    International Nuclear Information System (INIS)

    Shi, Yi; Wu, Yu; Jin, Huan; Ren, Zhibin; Han, Houxiang; Qian, Jing; Qian, Li; Liu, Bo

    2014-01-01

    Highlights: • In this study, the experimental research of brackets brazing to stainless steel jacketed, Mineral Insulated Conductor (SSMIC) of the first Edge Localized Modes (ELMs) prototype coil for ITER has been made. • The technology for controlling the fluidity of silver-based brazing alloy is developed to meet the bracket brazing. • Brazing experiments to find the reason for cracks are carried out and the improved brazing technologies to restrain the cracks in the Inconel 625 jacket with silver-based alloy are developed. - Abstract: The first Edge Localized Modes (ELMs) prototype coil for International Thermonuclear Experimental Reactor (ITER) has been manufactured in the Institute of Plasma Physics, CAS (ASIPP) at 2014. The all 19 brackets need to braze to the stainless steel jacketed, Mineral Insulated Conductor (SSMIC) for transporting the nuclear heating in the brackets to the water-cooled SSMIC. Silver-based alloy is the only candidate brazing filler for the bracket brazing due to the limitation from melting point temperature and strength. In this paper, firstly, the experimental study for controlling the fluidity of silver-based brazing alloy is developed. And then, the brazing experiment of prototype bracket is introduced to develop the brazing process and some cracks in the Inconel 625 jackets surface appeared unexpectedly. The microstructures and tensile performance study of the cracked Inconel 625 jacket were made to explore the reason for cracks and the improved brazing technologies to suppress the cracks are developed. Finally, the bracket brazing experiment for the first ELM prototype coil is carried out, In spite of this, some cracks also appear in the Inconel 625 jackets

  1. Active metal brazing of titanium to high-conductivity carbon-based sandwich structures

    International Nuclear Information System (INIS)

    Singh, M.; Morscher, Gregory N.; Shpargel, Tarah P.; Asthana, Rajiv

    2008-01-01

    Reactive brazing technology was developed and processing parameters were optimized for the bonding of titanium tubes, graphite foam, and high-conductivity carbon-carbon composite face sheets using the active braze Cusil-ABA paste and foils. The microstructure and composition of the joints, examined using scanning electron microscopy coupled with energy-dispersive spectroscopy, showed good bonding and braze penetration in all systems when braze paste was used. The hardness values of the brazed joints were consistent for the different specimen stacking configurations. Mechanical testing of Ti tube/foam/C-C composite structures both in tension and shear showed that failure always occurred in the foam material demonstrating that the brazed joint was sufficient for these types of sandwich structures

  2. Composite metal-ceramic material for high temperature energy conversion applications

    NARCIS (Netherlands)

    Wolff, L.R.

    1988-01-01

    At Eindhoven Universitu of technology a composite metal-ceramic material is being developed. It will serve as a protective confinement for a combustion heated Thermionic Energy Converter (TEC). This protective confinement of 'hot shell' consists of a composite W-TiN-SiC layer structure. The outer

  3. Investigation into mechanical properties of joints of heterogeneous materials brazed with high-temperature solders

    International Nuclear Information System (INIS)

    Lomenko, V.I.; Merkushev, V.P.; Borodina, L.M.; Sycheva, T.S.; Tokhtina, O.A.; Frolov, N.N.

    1988-01-01

    Mechanical properties of copper joints with copper, 12Kh18M10T steel and KhD50 composite obtained by vacuum brazing by copper-titanium solder as compared with properties of joints brazed by PSr 72 and PMFOTsr 6-4-0.03 solders in hydrogen are studied. Dependences of joints strength on temperature of contact - reactive vacuum brazing are obtained. Possible applications of joints of dissimilar materials in electrovacuum devices subjected to the effect of dynamic loadings are established

  4. Effects of service environments on aluminum-brazed titanium (ABTi)

    Science.gov (United States)

    Cotton, W. L.

    1978-01-01

    Aluminum brazed titanium (ABTi) structures were evaluated during prolonged exposure to extreme environments: elevated temperature exposure to airline service fluids, hydraulic fluid, and seawater, followed by laboratory corrosion tests. Solid-face and perforated face honeycomb sandwich panel specimens, stressed panel assemblies, and faying surface brazed joints were tested. The corrosion resistance of ABTi is satisfactory for commercial airline service. Unprotected ABTi proved inherently resistant to attack by all of the extreme service aircraft environments except: seawater at 700 K (800 F) and above, dripping phosphate ester hydraulic fluid at 505 K (450 F), and a marine environment at ambient temperature. The natural oxides and deposits present on titanium surfaces in airline service provide protection against hot salt corrosion pitting. Coatings are required to protect titanium dripping phosphate ester fluid at elevated temperatures and to protect exposed acoustic honeycomb parts against corrosion in a marine environment.

  5. Determination of brazed joint constitutive law by inverse method

    International Nuclear Information System (INIS)

    Lovato, G.; Moret, F.; Gallo, P. le; Cailletaud, G.; Pilvin, P.

    1993-01-01

    An important parameter often neglected for the calculation of residual stresses in brazed ceramic/metal assemblies is the joint constitutive law. In situ camber measurements on a model system (axisymmetric TZM/InCuSil ABA/316L samples) performed using a special vertical dilatometer during the whole brazing thermal cycle are compared with results of FEM calculations based on published filler metal constitutive laws. A strong disagreement is observed. Actual constitutive law of the joint is determined from these measurements using a numerical inverse method. Calculated displacements are fully consistent with experimental ones. True solidification temperature of the joint is determined. The identified constitutive law of the joint exhibits a low flow stress from solidification temperature to 320 C. (orig.)

  6. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  7. Beryllium brazing considerations in CANDU fuel bundle manufacture

    International Nuclear Information System (INIS)

    Harmsen, J.; Pant, A.; Lewis, B.J.; Thompson, W.T.

    2010-01-01

    'Full text:' Appendages of CANDU fuel bundle elements are currently joined to zircaloy sheaths by vacuum beryllium brazing. Ongoing environmental and workplace concerns about beryllium combined with the continuous efforts by Cameco Fuel Manufacturing in its improvement process, initiated this study to find a substitute for pure beryllium. The presentation will review the necessary functionality of brazing alloy components and short list a series of alloys with the potential to duplicate the performance of pure beryllium. Modifications to current manufacturing processes based on in-plant testing will be discussed in relation to the use of these alloys. The presentation will conclude with a summary of the progress to date and further testing expected to be necessary.

  8. New hermetic sealing material for vacuum brazing of stainless steels

    International Nuclear Information System (INIS)

    Hildebrandt, S; Wiehl, G; Silze, F

    2016-01-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28. (paper)

  9. Mechanical properties of brazing joints of alumina dispersion strengthened copper to 316 stainless steel for fusion reactor divertor

    International Nuclear Information System (INIS)

    Nishi, Hiroshi; Araki, Toshiaki.

    1994-01-01

    Brazing of alumina dispersion strengthened copper to 316 stainless steel was carried out with the brazing parameters such as brazing alloy, clearance and time to investigate the influence of brazing conditions on the joint strength. Tensile and Charpy impact tests of the joint specimens were performed to evaluate their strength. Microstructure and hardness of the brazed zone were examined with an optical microscope and a Vickers hardness tester. The excellent brazing joint strength was achieved with BAu-2 brazing alloy. The tensile strength of the joint with the brazing clearance of 0.2mm and the brazing time of 300s was as large as that of the diffusion bonding joint. However, Charpy absorbed energy of the brazing was lower than that of the diffusion bonding. Alumina dispersion strengthened copper remelted near the brazed zone because of diffusion of the brazing alloy, and the specimens fractured at the remelted zone. The brazed zone included many voids, which caused a scattering of the strength. (author)

  10. Brazing of Cu with Pd-based metallic glass filler

    Energy Technology Data Exchange (ETDEWEB)

    Terajima, Takeshi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)], E-mail: terajima@jwri.osaka-u.ac.jp; Nakata, Kazuhiro [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Matsumoto, Yuji [Materials and Structures Laboratory, Tokyo Institute of Technology (Japan); Zhang, Wei; Kimura, Hisamichi; Inoue, Akihisa [Institute for Materials Research, Tohoku University (Japan)

    2008-02-25

    Metallic glass has several unique properties, including high mechanical strength, small solidification shrinkage, small elastic modulus and supercooling state, all of which are well suited as a residual stress buffer for metal and ceramic joining. In the present preliminary study, we demonstrated brazing of Cu rods with Pd{sub 40}Cu{sub 30}Ni{sub 10}P{sub 20} metallic glass filler. The brazing was carried out at 873 K for 1 min in a vacuum atmosphere (1 x 10{sup -3} Pa), and then the specimens were quenched at the rate of 30 K/s by blowing He. The metallic glass brazing of Cu using Pd{sub 40}Cu{sub 30}Ni{sub 10}P{sub 20} filler was successful, with the exception that several voids remained in the filler. According to micro-focused X-ray diffraction, no diffraction patterns were observed at both the center of the Pd{sub 40}Cu{sub 30}Ni{sub 10}P{sub 20} filler and the Cu/Pd{sub 40}Cu{sub 30}Ni{sub 10}P{sub 20} interface. The result showed that the Cu specimens were joined with Pd{sub 40}Cu{sub 30}Ni{sub 10}P{sub 20} filler in the glassy state. The tensile fracture strength of the brazed specimens ranged from 20 to 250 MPa. The crack extension from the voids in the Pd{sub 40}Cu{sub 30}Ni{sub 10}P{sub 20} filler may have caused the results to be uneven and very low compared to the strength of Pd-based bulk metallic glass.

  11. Welding and brazing of the JET machine components

    International Nuclear Information System (INIS)

    Walravens, M.J.

    1985-10-01

    The report covers the techniques used for joining the various parts of the machine. The difficulties encountered during the welding and brazing of similar and dissimilar metals are underlined and the solutions adopted to solve them are indicated. The vast experience gained by those involved in the processes of joining the various parts of the JET machine components, and the lessons learnt are summarized in this report. (author)

  12. Ultrasonic guided wave inspection of Inconel 625 brazed lap joints

    Science.gov (United States)

    Comot, Pierre; Bocher, Philippe; Belanger, Pierre

    2016-04-01

    The aerospace industry has been investigating the use of brazing for structural joints, as a mean of reducing cost and weight. There therefore is a need for a rapid, robust, and cost-effective non-destructive testing method for evaluating the structural integrity of the joints. The mechanical strength of brazed joints depends mainly on the amount of brittle phases in their microstructure. Ultrasonic guided waves offer the possibility of detecting brittle phases in joints using spatio-temporal measurements. Moreover, they offer the opportunity to inspect complex shape joints. This study focused on the development of a technique based on ultrasonic guided waves for the inspection of Inconel 625 lap joints brazed with BNi-2 filler metal. A finite element model of a lap joint was used to optimize the inspection parameters and assess the feasibility of detecting the amount of brittle phases in the joint. A finite element parametric study simulating the input signal shape, the center frequency, and the excitation direction was performed. The simulations showed that the ultrasonic guided wave energy transmitted through, and reflected from, the joints was proportional to the amount of brittle phases in the joint.

  13. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    Science.gov (United States)

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  14. Brazed thermocouple pass-through for sodium service in a liquid-metal-cooled fast breeder reactor

    International Nuclear Information System (INIS)

    Walker, D.E.

    1975-10-01

    Sensors installed in special fuel elements for the EBR-II reactor had 30-ft-long leads that would pass from the sodium environment through a sealed bulkhead. A hydrogen-atmosphere, induction-heated brazing furnace was constructed to simultaneously braze 20-26 separate sensor leads at one time. The brazed seals were leak-tight, and the sheath wall has less than 10 percent interaction with the braze alloy

  15. 75 FR 52037 - Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB...

    Science.gov (United States)

    2010-08-24

    ...] Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB) Approval... requirements contained in the Welding, Cutting and Brazing Standard (29 CFR part 1910, subpart Q). The information collected is used by employers and workers whenever welding, cutting and brazing are performed...

  16. SEISMIC Analysis of high-rise buildings with composite metal damper

    Directory of Open Access Journals (Sweden)

    Chen Ruixue

    2015-01-01

    Full Text Available This paper mainly studies on the mechanical characteristics and application effect of composite metal damper in the high-rise buildings via the numerical simulation analysis. The research adopts the elastic and elastic-plastic dynamic approach and the displacement time history response and damper energy dissipation capacity and so on of the high-rise building are compared and analyzed before and after installation. The analysis found that the energy dissipation characteristic of metallic dampers is good. High-rise building story drift significantly is reduced and the extent of damage of the walls and coupling beams is decreased, achieved a good energy dissipation effect. Composite metal damper can effectively and economically improve the seismic performance of high-rise buildings, meet the requirement of the 3-level design for seismic resistance. The result has certain reference significance for the application of metallic damper in the high-rise buildings.

  17. Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

    International Nuclear Information System (INIS)

    Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

    2011-01-01

    A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

  18. Gradient composite metal-ceramic foam as supportive component for planar SOFCs and MIEC membranes

    Science.gov (United States)

    Smorygo, Oleg; Mikutski, Vitali; Marukovich, Alexander; Sadykov, Vladislav; Usoltsev, Vladimir; Mezentseva, Natalia; Borodinecs, Anatolijs; Bobrenok, Oleg

    2011-06-01

    A novel approach to the design of planar gradient porous supports for the thin-film SOFCs and MIEC membranes is described. The support's thermal expansion is controlled by the creation of a two-component composite metal-ceramic foam structure. Thin MIEC membranes and SOFCs were prepared on the composite supports by the layerwise deposition of composite functional layers including complex fluorites and perovskites. Lab-scale studies demonstrated promising performance of both MIEC membrane and SOFC.

  19. Assessing braze quality in the actively cooled Tore Supra phase III outboard pump limiter

    International Nuclear Information System (INIS)

    Hygren, R.; Lutz, T.; Miller, J.

    1994-01-01

    This paper discusses the assessment of quality of brazing of pyrolytic graphite (PG) armor brazed to copper tubes in Tore Supra's Phase III Outboard Pump Limiter (OPL). The limiter head is a bank of 14 water-cooled copper tubes with several hundred brazed PG tiles. Braze quality was first assessed through pre-service qualification testing of individual copper/tiles assemblies. The quality of brazes was evaluated using (non-destructive) transient heating (open-quotes hot waterclose quotes) tests performed in the high temperature, high pressure flow loop at Sandia's Plasma Materials Test Facility. The surface temperatures of tiles were monitored with an infra-red (IR) camera as water at 120 degrees C water at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30 degrees C. For tiles with braze voids or cracks, the surface temperatures lagged behind those of adjacent well bonded tiles. Temperature lags were correlated with flaw sizes observed during repairs using a detailed 2-D heat transfer analyses. open-quotes Badclose quotes tiles, i.e., temperature lags of 10-20 degrees C depending upon tile's size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. 11 of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were re-brazed twice

  20. Interfacial microstructure and performance of brazed diamond grits with Ni-Cr-P alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, C.Y. [Faculty of Mechanical and Electronic Engineering, Guangdong University of Technology, Guangzhou 510006 (China)], E-mail: cywang@gdut.edu.cn; Zhou, Y.M.; Zhang, F.L.; Xu, Z.C. [Faculty of Mechanical and Electronic Engineering, Guangdong University of Technology, Guangzhou 510006 (China)

    2009-05-12

    The reaction mechanism of the interface among diamond, commercial Ni-Cr-P alloy and steel substrate has been studied by optical microscopy, scanning electron microscope, X-ray diffraction and Raman spectroscopy. The reaction layers formed among diamond, brazing alloy and steel substrate produced good wettability of diamond grits for achieving better quality tools. The reaction layer between diamond and brazing alloy comprised a reaction layer of brazing alloy and a reaction layer of diamond. Cr{sub 7}C{sub 3} and Cr{sub 3}C{sub 2} formed in the reaction layer of brazing alloy was the main reason for improving the bonding strength of Ni-Cr alloy to the diamond grits. A reaction layer of diamond may be a graphitization layer formed on the surface of diamond under high temperature brazing. The reaction layer of brazing alloy and steel substrate was the co-diffusion of Ni, Cr and Fe between the brazing alloy and the steel substrate. The life and sharpness of brazed diamond boring drill bits fabricated in this study were superior to the electroplated one in the market owing to its high protrusion and bonding strength.

  1. Analysis on High Temperature Aging Property of Self-brazing Aluminum Honeycomb Core at Middle Temperature

    Directory of Open Access Journals (Sweden)

    ZHAO Huan

    2016-11-01

    Full Text Available Tension-shear test was carried out on middle temperature self-brazing aluminum honeycomb cores after high temperature aging by micro mechanical test system, and the microstructure and component of the joints were observed and analyzed using scanning electron microscopy and energy dispersive spectroscopy to study the relationship between brazing seam microstructure, component and high temperature aging properties. Results show that the tensile-shear strength of aluminum honeycomb core joints brazed by 1060 aluminum foil and aluminum composite brazing plate after high temperature aging(200℃/12h, 200℃/24h, 200℃/36h is similar to that of as-welded joints, and the weak part of the joint is the base metal which is near the brazing joint. The observation and analysis of the aluminum honeycomb core microstructure and component show that the component of Zn, Sn at brazing seam is not much affected and no compound phase formed after high temperature aging; therefore, the main reason for good high temperature aging performance of self-brazing aluminum honeycomb core is that no obvious change of brazing seam microstructure and component occurs.

  2. Brazing process for beryllium pieces at a temperature lower than 800 deg

    International Nuclear Information System (INIS)

    Cerutti, R.; Flegeau, G.; Haas, C.

    1992-01-01

    This patent describes a brazing process of a beryllium plate with monel rod at a temperature lower than 1073 K under high vacuum. The brazing alloy is composed (% in weight) of silver (58 to 65%), copper (26 to 29%), indium (9 to 13%) and titanium (0 to 2%). (A.B.). 4 refs., 1 fig

  3. High temperature brazing of primary-system components in the nuclear field

    International Nuclear Information System (INIS)

    Belicic, M.; Fricker, H.W.; Iversen, K.; Leukert, W.

    1981-01-01

    Apart from the well-known welding procedures, high-temperature brazing is successfully applied in the manufacture of primary components in the field of nuclear reactor construction. This technique is applied in all cases where apart from sufficient resistance and high production safety importance is laid on dimensional stability without subsequent mechanical processing of the components. High-temperature brazing is therefore very important in the manufacture of fuel rod spacers or control rod guide tubes. In this context, during one brazing process many brazing seams have to be produced in extremely narrow areas and within small tolerances. As basic materials precipitation hardening alloys with a high nickel percentage, austenitic Cr-Ni-steels or the zirconium alloy Zry 4 are used. Generally applied are: boron free nickel or zirconium brazing filler metals. (orig.)

  4. Experimental study of W-Eurofer laser brazing for divertor application

    Energy Technology Data Exchange (ETDEWEB)

    Munez, C.J., E-mail: claudio.munez@urjc.es [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Garrido, M.A. [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rams, J.; Urena, A. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2011-11-15

    Highlights: > Laser brazing system as a suitable technique to joint W and Eurofer alloys. > High residual stresses at the bonding were produced. > Laser brazing of powder metallurgy W alloys added porosity in the solidified pool. > The CSM methodology as a suitable technique to discriminate zones of welding joints. - Abstract: This work can be considered as a preliminary evaluation of the potential of laser brazing for joining tungsten based alloys to reduced activation ferritic-martensitic steels (Eurofer). Brazing of tungsten and EUROFER alloys using a 55Ni-45Ti alloy as a brazer and a high power diode laser (HPDL) as a power source has been investigated. The brazed joints showed solidified pools with good superficial aspect and a high degree of wettability with the both parent sheets, presumably because of the active effect of titanium. Metallurgical brazeability was investigated and nanoindentation measurements were done to evaluate local hardening and stiffness effects associated to dilution phenomena.

  5. Influence of cyclic thermal loading on brazed composites for fusion applications

    International Nuclear Information System (INIS)

    Smid, I.; Kny, E.; Kneringer, G.; Reheis, N.

    1990-01-01

    Reactor grade graphite and molybdenum (TZM) were brazed with different high temperature brazes (100Zr, 90Cu10Ti, 90Ni10Ti, 70Ag27Cu3Ti) The resulting tiles had a size of 50x50 mm 2 with a graphite thickness of 100 mm and a TZM thickness of 5 mm. The brazed composites have been tested in electron beam simulation for their thermal fatigue properties. The parameters of these tests were chosen to match NET design specifications for normal operation and ''slow'' peak energy deposition. The resulting damage and microstructural changes on the graphites and the brazes are discussed. Additional information is supplied on X-ray diffraction data proving the presence of different phases in the brazes. (orig./MM)

  6. Experimental and thermodynamic assessment of beryllium-replacement materials for CANDU brazed joints

    Energy Technology Data Exchange (ETDEWEB)

    Potter, K.N.; Ferrier, G.A.; Corcoran, E.C., E-mail: Kieran.Potter@rmc.ca [Royal Military College of Canada, Kingston ON, (Canada); Dimayuga, F.C. [Canadian Nuclear Laboratories, Chalk River, ON (Canada)

    2015-07-01

    Currently, appendages are joined to CANDU fuel elements via a brazing process, with beryllium as the filler material. A potential reduction in the occupational limit on airborne beryllium particulates has motivated research into alternative brazing materials. To this end, the Canadian nuclear industry has funded an initiative to identify and evaluate the suitability of several candidate brazing materials. This work describes contributions toward the assessment of alternative brazing materials from the Royal Military College of Canada (RMCC). An impact testing method was developed to evaluate the mechanical strength of candidate braze joints.Thermodynamic modelling was performed to predict the aqueous behaviour of each candidate material in CANDU coolant conditions characteristic of reactor shutdown, and corrosion experiments are underway to support modelling predictions.The results of these activities will assist in selecting a suitable replacement material for beryllium. (author)

  7. A preliminary study of cladding steel with NiTi by microwave-assisted brazing

    International Nuclear Information System (INIS)

    Chiu, K.Y.; Cheng, F.T.; Man, H.C.

    2005-01-01

    Nickel titanium (NiTi) plate of 1.2 mm thickness was successfully clad on AISI 316L stainless steel substrate by a microwave-assisted brazing process. Brazing was conducted in a multimode microwave oven in air using a copper-based brazing material in tape form. The brazing material was melted in a few minutes by microwave-induced plasma initiated by conducting wires surrounding the brazing assembly. Metallographic study by scanning-electron microscopy (SEM) and compositional analysis by energy-dispersive spectroscopy (EDS) of the brazed joint revealed metallurgical bonding formed via inter-diffusion between the brazing filler and the adjacent materials. A shear bonding strength in the range of 100-150 MPa was recorded in shear tests of the brazed joint. SEM and X-ray diffractometry (XRD) analysis for the surface of as-received NiTi plate and NiTi cladding showed similar microstructure and phase composition. Nanoindentation tests also indicated that the superelastic properties of NiTi were essentially retained. The cavitation erosion resistance of the NiTi cladding was essentially the same as that of as-received NiTi plate, and higher than that obtained in laser or TIG (tungsten-inert gas) surfacing. The high resistance could be attributed to avoidance of dilution and defect formation in the NiTi clad since the cladding did not undergo melting and solidification in the brazing process. Electrochemical tests also recorded similar corrosion resistance in both as-received NiTi and NiTi cladding. Thus, the present study indicates that microwave-assisted brazing is a simple, economical, and feasible process for cladding NiTi on 316L stainless steel for enhancing cavitation erosion resistance

  8. Investigations into the high temperature brazing of type NiCr20Ti nickel alloy under vacuum conditions

    International Nuclear Information System (INIS)

    Zaremba, P.

    1977-01-01

    Joints made from NiCr20Ti material brazed in a vacuum furnace (brazing gap width 10, 30 and 50 μm, brazing temperature 1,040 0 C and 1,100 0 C) were tensile tested and subjected to metallographic investigation. Furthermore, the angle of wetting and the pattern of hardness across the brazed joint was established. The results obtained showed that, amongst other things, a relationship existed between the micro-hardness at the centre of the joint and the tensile strength of the brazed joint itself. (orig.) [de

  9. Graphite to Inconel brazing using active filler metal

    International Nuclear Information System (INIS)

    King, J.F.; Baity, F.W.; Walls, J.C.; Hoffman, D.J.

    1989-01-01

    Ion cyclotron resonant frequency (ICRF) antennas are designed to supply large amounts of auxiliary heating power to fusion-grade plasmas in the Toroidal Fusion Test Reactor (TFTR) and Tore Supra fusion energy experiments. A single Faraday shield structure protects a pair of resonant double loops which are designed to launch up to 2 MW of power per loop. The shield consists of two tiers of actively cooled Inconel alloy tubes with the front tier being covered with semicircular graphite tiles. Successful operation of the antenna requires the making of high integrity bonds between the Inconel tubes and graphite tiles by brazing. This paper discusses this process

  10. In-situ quality monitoring during laser brazing

    Science.gov (United States)

    Ungers, Michael; Fecker, Daniel; Frank, Sascha; Donst, Dmitri; Märgner, Volker; Abels, Peter; Kaierle, Stefan

    Laser brazing of zinc coated steel is a widely established manufacturing process in the automotive sector, where high quality requirements must be fulfilled. The strength, impermeablitiy and surface appearance of the joint are particularly important for judging its quality. The development of an on-line quality control system is highly desired by the industry. This paper presents recent works on the development of such a system, which consists of two cameras operating in different spectral ranges. For the evaluation of the system, seam imperfections are created artificially during experiments. Finally image processing algorithms for monitoring process parameters based the captured images are presented.

  11. Microstructure and phase constitution near the interface of Cu/3003 torch brazing using Al Si La Sr filler

    International Nuclear Information System (INIS)

    Yan, Fei; Wang, Chun Ming; Wang, Ya Jun; Xu, Dao Rong; Wu, S.C.; Sun, Qin De

    2012-01-01

    It has been mainly studied in this paper on brazing of Cu to Al using Al.Si filler metal. The optimized scanning rate of 2.5 mm/s is first obtained through simulating the temperature field of Cu Al brazing process based on ANSYS software. Then the brazing of Cu C11000 to Al 3003 using Al.Si.La.Sr filler is carried out by torch brazing technology. It is found that the brazing seam region is mainly consisted of α Al solid solution and CuAl2 IMC. Further experimental results also show that the rare earth element La in filler metal can not only refine the grain, but also promote the dispersion of intermetallic compounds into the brazing seam, which significantly improves the brazing seam microstructure and mechanical properties of the joints

  12. Combined scale effects for effective brazing at low temperatures

    Directory of Open Access Journals (Sweden)

    Bartout D.

    2012-12-01

    Full Text Available In modern joining technology, the focus is on effective brazing and soldering of temperature sensitive materials. Here, as well as in diffusion welding processes the needed thermal energy is externally realized in the joint zone. This produces a heating of the whole joining parts, since in laminar joining the thermal energy is transported in interior by thermal conduction. An excess of critical temperatures or tolerable impact periods in wide parts of materials and respectively components is often not avoidable. This leads to thermal damages. In this point of view nanotechnology shows promising possibilities as scale effects and their resulting thermophysical effects such as melting temperature reduction and high diffusion rates can be used for providing a self-propagating high-temperature synthesis at room temperature. After ignition by an external energy source a self-propagating exothermic reaction is started. By producing a multilayer system with alternately arranged nanoscaled layers of e.g. Al and Ni the resulting thin foil can be used as heat source for melting the braze or solder material within the joining zone without any external preheating. Due to the high process velocities up to 30 m/s and the local heat input significant thermal influences on the joined parts are not detectable.

  13. Microstructural control of thin-film diffusion-brazed titanium

    International Nuclear Information System (INIS)

    Wells, R.R.

    1976-01-01

    This study was designed to determine what parameters should be controlled to achieve quality joints of good toughness and high strength in titanium alloys. Emphasis was placed upon studying those parameters which provided tough joints compatible with the titanium base metal being joined. This paper is concerned with thin-film diffusion brazing based upon the eutectic system formed between copper and titanium. In order to control the joint microstructure, the copper diffusion rates and the beta-phase decomposition kinetics were studied. This information was used to produce various types of microstructures in test specimens. These were then evaluated to select the best microstructures for toughness and strength which were compatible with the titanium alloys. Results show that it is possible to accurately control properties of joints produced by thin-film diffusion brazing. This is done by controlling the initial copper content and the time-temperature parameters used in processing. Alloys studied were Ti--8Al--1Mo--1V and Ti--6Al--4V

  14. Determination of phosphorus in gold or silver brazing alloys

    International Nuclear Information System (INIS)

    Antepenko, R.J.

    1976-01-01

    A spectrophotometric method has been devised for measuring microgram levels of phosphorus in brazing alloys of gold or silver alloys is normally measured by solid mass spectrometry, but the high nickel concentration produces a double ionized nickel spectral interference. The described procedures is based upon the formation of molybdovandophosphoric acid when a molybdate solution is added to an acidic solution containing orthophosphate and vanadate ions. The optimum acidity for forming the yellow colored product is 0.5 N hydrochloric acid. The working concentration range is from 0.1 to 1 ppm phosphorus using 100-mm cells and measuring the absorbance at 460 nm. The sample preparation procedure employs aqua regia to dissolve the alloy oxidize the phosphorus to orthophosphate. Cation-exchange chromatography is used to remove nickel ions and anion-exchange and chromatography to remove gold ions as the chloride complex. Excellent recoveries are obtained for standard phosphorus solutions run through the sample procedure. The procedure is applicable to a variety of gold or silver braze alloys requiring phosphorus analysis

  15. Braze welding of cobalt with a silver–copper filler

    Directory of Open Access Journals (Sweden)

    Everett M. Criss

    2015-01-01

    Full Text Available A new method of joining cobalt by braze-welding it with a silver–copper filler was developed in order to better understand the residual stresses in beryllium–aluminum/silicon weldments which are problematic to investigate because of the high toxicity of Be. The base and filler metals of this new welding system were selected to replicate the physical properties, crystal structures, and chemical behavior of the Be–AlSi welds. Welding parameters of this surrogate Co–AgCu system were determined by experimentation combining 4-point bending tests and microscopy. Final welds are 5 pass manual TIG (tungsten inert gas, with He top gas and Ar back gas. Control of the welding process produces welds with full penetration melting of the cobalt base. Microscopy indicates that cracking is minimal, and not through thickness, whereas 4-point bending shows failure is not by base-filler delamination. These welds improve upon the original Be–AlSi welds, which do not possess full penetration, and have considerable porosity. We propose that utilization of our welding methods will increase the strength of the Be–AlSi weldments. The specialized welding techniques developed for this study may be applicable not only for the parent Be–AlSi welds, but to braze welds and welds utilizing brittle materials in general. This concept of surrogacy may prove useful in the study of many different types of exotic welds.

  16. The Application of 40Ti-35Ni-25Nb Filler Foil in Brazing Commercially Pure Titanium

    Directory of Open Access Journals (Sweden)

    Shan-Bo Wang

    2018-03-01

    Full Text Available The clad ternary 40Ti-35Ni-25Nb (wt % foil has been applied in brazing commercially pure titanium (CP-Ti. The wavelength dispersive spectroscope (WDS was utilized for quantitative chemical analyses of various phases/structures, and electron back scattered diffraction (EBSD was used for crystallographic analyses in the brazed joint. The microstructure of brazed joint relies on the Nb and Ni distributions across the joint. For the β-Ti alloyed with high Nb and low Ni contents, the brazed zone (BZ, consisting of the stabilized β-Ti at room temperature. In contrast, eutectoid decomposition of the β-Ti into Ti2Ni and α-Ti is widely observed in the transition zone (TZ of the joint. Although average shear strengths of joints brazed at different temperatures are approximately the same level, their standard deviations decreased with increasing the brazing temperature. The presence of inherent brittle Ti2Ni intermetallics results in higher standard deviation in shear test. Because the Ni content is lowered in TZ at a higher brazing temperature, the amount of eutectoid is decreased in TZ. The fracture location is changed from TZ into BZ mixed with α and β-Ti.

  17. Mechanical design of ceramic beam tube braze joints for NOvA kicker magnets

    Energy Technology Data Exchange (ETDEWEB)

    Ader, C.R.; Reilly, R.E.; Wilson, J.H.; /Fermilab

    2010-05-01

    The NO?A Experiment will construct a detector optimized for electron neutrino detection in the existing NuMI neutrino beam. The NuMI beam line is capable of operating at 400 kW of primary beam power and the upgrade will allow up to 700 kW. Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil alloy brazing material are stacked in the furnace and then brazed. The most challenging aspect of fabricating kicker magnets in recent years have been making hermetic vacuum seals on the braze joints between the ceramic and flange. Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. The ceramic-filler metal interface is normally the weak layer when failure does not occur within the ceramic. Differences between active brazing filler metal and the moly-manganese process will be discussed along with the applicable results of these techniques used for Fermilab production kicker tubes.

  18. Microstructure and interfacial behaviour of Alumina/Inconel 600 joints prepared by brazing route

    International Nuclear Information System (INIS)

    Laik, A.; Mishra, P.; Bhanumurthy, K.; Kashyap, B.P.

    2010-01-01

    Joining of metals to ceramics remains a technological challenge due to the wide difference in the physical and mechanical properties of the two classes of materials. Attempt was made to produce leak tight joints between Inconel-600 and alumina using the brazing route with Au-Ni brazing alloy. Alumina tubes were metallised following the Mo-Mn route and then coated with Ni. The metallised alumina tubes were brazed to Inconel-600 ferrules using Au-18%Ni brazing alloy under vacuum, at optimised process parameters. In order to study the effect of prolong annealing on the microstructural stability and the micro-chemistry of the brazing zone, brazed joints were subjected to prolong annealing at 400 deg C and 560 deg C for 8000 hrs each. Detailed analysis of the interfacial structure of the brazing zones was done using an electron probe microanalyser (EPMA). X-ray maps of the elements Fe, Ni, Cr, Al, Au, Mo and Mn along with BSE images of the brazing zone are given. These X-ray maps precisely reveal the micro-chemistry of the brazing zones. The various phases formed were identified. The distribution of the various elements across the interfaces was also obtained, which helps to reveal the chemical behaviour of the individual elements during the process of brazing. Two phases appear very distinctly in the brazement, one is rich in Au and the other is rich in Ni. Depending upon their affinity, rest of the elements shows a partitioning in these two phases. While Fe, Cr and Mo get dissolved in the Ni-rich phase, Mn seems to partition in the Au-rich phase. The microstructure and the X-ray maps of the couple annealed at 400 deg C shows that the spatial variation in the composition throughout the brazing zone gets homogenised due to diffusion at high temperatures. This effect is even more pronounced on annealing at 560 deg C. Moreover, the transport of Cr from the Inconel side to the surface of alumina is very evident. On annealing at 560 deg C, a region rich in Cr, was found to

  19. Influence of time presetting procedure for rapid local heat;.ng on brazing temperature conditions

    International Nuclear Information System (INIS)

    Lezhnin, G.P.; Tul'skikh, V.E.

    1985-01-01

    Correlation of known and suggested presetting procedures for heating period during induction brazing was conducted. It is shown that brazing time must be established considering heat propagation during heating in order to obtain the assigned joint temperature regardless of heating rate change. Methods for temperature calculation in assigned zones of the joint are suggested. The suggested presetting procedure for heating time was applied for induction vacuum brazing of a tube of 12Kh18N10T steel to a pipe connection of VT20 alloy

  20. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Directory of Open Access Journals (Sweden)

    J. W. Elmer

    2001-05-01

    Full Text Available Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC. Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi and 3.45 MPa (500 psi], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa, full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two

  1. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  2. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

  3. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — MRi is proposing, with its partner, Exotherm Corp (Camden, NJ) to demonstrate the feasibility of using exothermic brazing to join RCC (or C:SiC) composites to itself...

  4. Brazing of AlN to SiC by a Pr silicide: Physicochemical aspects

    Energy Technology Data Exchange (ETDEWEB)

    Koltsov, A. [SIMAP - UMR CNRS 5266, INP Grenoble-UJF, Domaine Universitaire, BP 75, 1130 rue de la Piscine, 38402 Saint Martin d' Heres, Cedex (France)], E-mail: alexey.koltsov@arcelor.com; Hodaj, F.; Eustathopoulos, N. [SIMAP - UMR CNRS 5266, INP Grenoble-UJF, Domaine Universitaire, BP 75, 1130 rue de la Piscine, 38402 Saint Martin d' Heres, Cedex (France)

    2008-11-15

    In view of their very different thermomechanical properties, joining of metals to ceramics by brazing is usually performed by means of one or more interlayers. In a recent investigation AlN was chosen as interlayer material for brazing SiC to a superalloy. The aim of the present study is to determine an alloy with a high melting point (close to 1200 deg. C) enabling brazing of AlN to SiC. Two types of experiments are performed with a Si-17 at.% Pr eutectic alloy (T{sub m} = 1212 deg. C): sessile drop experiments to determine wetting and brazing of AlN and SiC plates to determine gap filling. Experiments are carried out in high vacuum to promote deoxidation. Interfacial reactivity, joint microstructure and type of failure occurring during cooling are examined by optical and scanning electron microscopy.

  5. Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

    Directory of Open Access Journals (Sweden)

    Santos Sérgio Ivan dos

    2004-01-01

    Full Text Available The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness. The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a hard metal substrate, taking into account the effect of the brazing temperature and time. The temperature range studied was from 800 to 980 °C and the brazing time ranged from 3 to 40 min. The obtained results could be used to optimize the costs and time required to the production of high performance cutting tools with brazed diamond wafers.

  6. Development of Induction Brazing System for Sealing Instrumentation Feed through Part of Nuclear Fuel Test Rig

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jintae; Kim, Kahye; Heo, Sungho; Ahn, Sungho; Joung, Changyoung; Son, Kwangjae; Jung, Yangil [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-12-15

    To test the performance of nuclear fuels, coolant needs to be circulated through the test rig installed in the test loop. Because the pressure and temperature of the coolant is 15.5 MPa and 300 .deg. C respectively, coolant sealing is one of the most important processes in fabricating a nuclear fuel test rig. In particular, 15 instrumentation cables installed in a test rig pass through the pressure boundary, and brazing is generally applied as a sealing method. In this study, an induction brazing system has been developed using a high frequency induction heater including a vacuum chamber. For application in the nuclear field, BNi2 should be used as a paste, and optimal process variables for Ni brazing have been found by several case studies. The performance and soundness of the brazed components has been verified by a tensile test, cross section test, and sealing performance test.

  7. Researches and studies regarding brazed aluminium alloys microstructure used in aeronautic industry

    Directory of Open Access Journals (Sweden)

    A. Dimitrescu

    2015-04-01

    Full Text Available Brazing is applied to the merge of the pieces which are most required, tensile strength of the solder can reach high values. By brazing there can be assembled pieces of most metals and ferrous and nonferrous alloys, with high melting temperature. This paper presents an analysis of the microstructure of materials from a brazed merge of aluminum alloy L103 which is often used to produce pieces of aeronautical industry. Brazing material was performed using several technologies, and after examination of the microstructure of materials from the merge area it was established as optimal technology the technology which consist of pickling in Aloclene 100 solution with the deposition of filler material on both sides of the base material and the use of spectral acetylene and neutral flame.

  8. Brazing of AlN to SiC by a Pr silicide: Physicochemical aspects

    International Nuclear Information System (INIS)

    Koltsov, A.; Hodaj, F.; Eustathopoulos, N.

    2008-01-01

    In view of their very different thermomechanical properties, joining of metals to ceramics by brazing is usually performed by means of one or more interlayers. In a recent investigation AlN was chosen as interlayer material for brazing SiC to a superalloy. The aim of the present study is to determine an alloy with a high melting point (close to 1200 deg. C) enabling brazing of AlN to SiC. Two types of experiments are performed with a Si-17 at.% Pr eutectic alloy (T m = 1212 deg. C): sessile drop experiments to determine wetting and brazing of AlN and SiC plates to determine gap filling. Experiments are carried out in high vacuum to promote deoxidation. Interfacial reactivity, joint microstructure and type of failure occurring during cooling are examined by optical and scanning electron microscopy

  9. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase II project will advance innovative, cost effective and reliable nano-phase exothermic RCC joining processes (ExoBrazeTM) in order to be able to reinforce...

  10. Tensile tests and metallography of brazed AISI 316L specimens after irradiation

    International Nuclear Information System (INIS)

    Groot, P.; Franconi, E.

    1994-01-01

    Stainless steel type 316L tensile specimens were vacuum brazed with three kinds of alloys: BNi-5, BNi-6, and BNi-7. The specimens were irradiated up to 0.7 dpa at 353 K in the High Flux Reactor at JRC Petten, the Netherlands. Tensile tests were performed at a constant displacement rate of 10 -3 s -1 at room temperature in the ECN hot cell facility. BNi-5 brazed specimens showed ductile behaviour. Necking and fractures were localized in the plate material. BNi-6 and BNi-7 brazed specimens failed brittle in the brazed zone. This was preceded by uniform deformation of the plate material. Tensile test results of irradiated specimens showed higher stresses due to radiation hardening and a reduction of the elongation of the plate material compared to the reference. SEM examination of the irradiated BNi-6 and BNi-7 fracture surfaces showed nonmetallic phases. These phases were not found in the reference specimens. ((orig.))

  11. Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

    International Nuclear Information System (INIS)

    Elthalabawy, Waled M.; Khan, Tahir I.

    2010-01-01

    The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B 2 intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

  12. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  13. An Investigation on Corrosion Behavior of a Multi-layer Modified Aluminum Brazing Sheet

    Directory of Open Access Journals (Sweden)

    Liu Wei

    2016-01-01

    Full Text Available The corrosion behavior of a multi-layer modified aluminum brazing sheet (AA4045/3003Mod./AA7072/AA4045 was investigated. The results shows that, the existence of BDP, which forms at the interface between clad and core layer during brazing, changes the corrosion form of the air side of the material from inter-granular corrosion to local exfoliation corrosion. The addition of anti-corrosion layer makes the corrosion form of the water side from inter-granular corrosion into uniform exfoliation corrosion. Compared to the normal triple-layer brazing sheet at the same thickness, the time to perforation of the modified four-layer brazing sheet is increased by more than 200%.

  14. Brazing and diffusion bonding processes as available repair techniques for gas turbine blades and nozzles

    International Nuclear Information System (INIS)

    Mazur, Z.

    1997-01-01

    The conventionally welding methods are not useful for repair of heavily damaged gas turbine blades and nozzles. It includes thermal fatigue and craze cracks, corrosion, erosion and foreign object damage, which extend to the large areas. Because of required extensive heat input and couponing, it can cause severe distortion of the parts and cracks in the heat affected zone, and can made the repair costs high. For these cases, the available repair methods of gas turbine blades and nozzles, include brazing and diffusion bonding techniques are presented. Detailed analysis of the brazing and diffusion bonding processes applied for gas turbine blades repair with all elements which presented. Detailed analysis of the brazing and diffusion bonding processes applied for gas turbine blades repair with all elements which have influence to get sound joint is carried out. Depend of kind of blades and nozzle damage or deterioration registered a different methods of brazing and diffusion bonding applicability is presented. (Author) 65 refs

  15. Brazing techniques for side-coupled electron accelerator structures

    International Nuclear Information System (INIS)

    Hansborough, L.D.; Clark, W.L.; DePaula, R.A.; Martinez, F.A.; Roybal, P.L.; Wilkerson, L.C.; Young, L.M.

    1986-01-01

    The collaboration between the Los Alamos National Laboratory and the National Bureau of Standards (NBS), started in 1979, has led to the development of an advanced c-w microtron accelerator design. The four 2380-MHz NBS accelerating structures, containing a total of 184 accelerating cavities, have been fabricated and delivered. New fabrication methods, coupled with refinements of hydrogen-furnace brazing techniques described in this paper, allow efficient production of side-coupled structures. Success with the NBS RTM led to Los Alamos efforts on similar 2450-MHz accelerators for the microtron accelerator operated by the Nuclear Physics Department of the University of Illinois. Two accelerators (each with 17 cavities) have been fabricated; in 1986, a 45-cavity accelerator is being fabricated by private industry with some assistance from Los Alamos. Further private industry experience and refinement of the described fabrication techniques may allow future accelerators of this type to be completely fabricated by private industry

  16. A carbon-metal brazing for divertor plates in fusion devices

    International Nuclear Information System (INIS)

    Matsuda, T.; Matsumoto, T.; Miki, S.; Sogabe, T.; Okada, M.; Kubota, Y.; Sagara, A.; Noda, N.; Motojima, O.; Hino, T.; Yamashina, T.

    1993-01-01

    A divertor unit, which consists of carbon armors brazed to a copper cooling channel, is under development for fusion devices. Isotropic graphite (IG-430U) and CFC (CX-2002U) are used for the armor, and a copper for the cooling tube. A technique named as dissolution and deposit of base metal was employed for brazing. The reliability of the brazed components was evaluated both by 4-point bending test and thermal shock test. According to the results of a 4-point bending test under the temperature ranged from RT to 800 C in a vacuum, it was found that the strength of the brazed surface at RT was maintained up to the higher temperature, 600 C. High heat load test has been also performed on the brazed sample in order to find whether the samples meet the requirement of the divertor plates of LHD (Large Helical Device). Active Cooling Teststand (ACT:NIFS) with electron beam power of 100kW was used. In LHD, it is presumed that the maximum heat flux is 10MW/m 2 . In addition, the surface temperature of divertor has to be kept below 1,200 C to avoid RES, by active cooling. The heat load test showed that the brazing components of CX-2002U (flat plate type CFC-Cu brazed) was stable at 1,300 C under a heat flux of 10MW/m 2 , when the flow velocity of cooling water was 6m/s. No damage nor deterioration was found at the brazed zone after the heat load test

  17. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  18. Surface preparation for high purity alumina ceramics enabling direct brazing in hydrogen atmospheres

    Science.gov (United States)

    Cadden, Charles H.; Yang, Nancy Yuan Chi; Hosking, Floyd M.

    2001-01-01

    The present invention relates to a method for preparing the surface of a high purity alumina ceramic or sapphire specimen that enables direct brazing in a hydrogen atmosphere using an active braze alloy. The present invention also relates to a method for directly brazing a high purity alumina ceramic or sapphire specimen to a ceramic or metal member using this method of surface preparation, and to articles produced by this brazing method. The presence of silicon, in the form of a SiO.sub.2 -containing surface layer, can more than double the tensile bond strength in alumina ceramic joints brazed in a hydrogen atmosphere using an active Au-16Ni-0.75 Mo-1.75V filler metal. A thin silicon coating applied by PVD processing can, after air firing, produce a semi-continuous coverage of the alumina surface with a SiO.sub.2 film. Room temperature tensile strength was found to be proportional to the fraction of air fired surface covered by silicon-containing films. Similarly, the ratio of substrate fracture versus interface separation was also related to the amount of surface silicon present prior to brazing. This process can replace the need to perform a "moly-manganese" metallization step.

  19. Brazed graphite/refractory metal composites for first-wall protection elements

    Science.gov (United States)

    Šmid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

    1991-03-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2. The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000°C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 × 50 mm2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100°C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model.

  20. Experimental Investigation on High-Cycle Fatigue of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Turner, Daniel P.; Bocher, Philippe

    2018-04-01

    The high-cycle fatigue performance and crack growth pattern of transient liquid phase-brazed joints in a nickel-based superalloy Inconel 625 were studied. Assemblies with different geometries and types of overlaps were vacuum-brazed using the brazing paste Palnicro-36M in conditions such as to generate eutectic-free joints. This optimal microstructure provides the brazed assemblies with static mechanical strength corresponding to that of the base metal. However, eutectic micro-constituents were observed in the fillet region of the brazed assembly due to an incomplete isothermal solidification within this large volume of filler metal. The fatigue performance increased significantly with the overlap distance for single-lap joints, and the best performance was found for double-lap joints. It was demonstrated that these apparent changes in fatigue properties according to the specimen geometry can be rationalized when looking at the fatigue data as a function of the local stress state at the fillet radii. Fatigue cracks were nucleated from brittle eutectic phases located at the surface of the fillet region. Their propagation occurred through the bimodal microstructure of fillet and the diffusion region to reach the base metal. High levels of crack path tortuosity were observed, suggesting that the ductile phases found in the microstructure may act as a potential crack stopper. The fillet region must be considered as the critical region of a brazed assembly for fatigue applications.

  1. Brazed graphite/refractory metal composites for first-wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C.D.; Salmonson, J.C.; Whitley, J.B.; Nickel, H.

    1991-01-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000deg C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50x50 mm 2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100deg C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (orig.)

  2. Joining of molybdenum disilicide to stainless steel using amorphous metal brazes - residual stress analysis

    Energy Technology Data Exchange (ETDEWEB)

    Vaidya, R.U.; Gallegos, D.E.; Kautz, D.D. [Los Alamos National Lab. (United States)

    2007-07-01

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L joints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS trademark 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainless steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses in the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze). (orig.)

  3. Brazed graphite/refractory metal composites for first-wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

    1995-01-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000 degree C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 5O X 50 mm 2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100 degree C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (author)

  4. Brazed graphite/refractory metal composites for first wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N; Kneringer, G.; Nickel, H.

    1995-01-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000 degree C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/10Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 x 50 mm with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with the experimental parameters chosen to cover NET/ITER design specifications. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (author)

  5. Manufacturing and testing in reactor relevant conditions of brazed plasma facing components of the ITER divertor

    International Nuclear Information System (INIS)

    Bisio, M.; Branca, V.; Marco, M. Di; Federici, A.; Grattarola, M.; Gualco, G.; Guarnone, P.; Luconi, U.; Merola, M.; Ozzano, C.; Pasquale, G.; Poggi, P.; Rizzo, S.; Varone, F.

    2005-01-01

    A fabrication route based on brazing technology has been developed for the realization of the high heat flux components for the ITER vertical target and Dome-Liner. The divertor vertical target is armoured with carbon fiber reinforced carbon and tungsten in the lower straight part and in the upper curved part, respectively. The armour material is joined to heat sinks made of precipitation hardened copper-chromium-zirconium alloy. The plasma facing units of the dome component are based on a tungsten flat tile design with hypervapotron cooling. An innovative brazing technique based on the addition of carbon fibers to the active brazing alloy, developed by Ansaldo Ricerche for applications in the field of the energy production, has been used for the carbon fiber composite to copper joint to reduce residual stresses. The tungsten-copper joint has been realized by direct casting. A proper brazing thermal cycle has been studied to guarantee the required mechanical properties of the precipitation hardened alloy after brazing. The fabrication route of plasma facing components for the ITER vertical target and dome based on the brazing technology has been proved by means of thermal fatigue tests performed on mock-ups in reactor relevant conditions

  6. A Review of Research Progress on Dissimilar Laser Weld-Brazing of Automotive Applications

    Science.gov (United States)

    Krishnaja, Devireddy; Cheepu, Muralimohan; Venkateswarlu, D.

    2018-03-01

    In recent years, a rapidly growing demand for laser brazing in the transportation industry for automotive parts joining to improve the productivity, quality of the joints and cost efficiency reasons. Due to this, laser brazing technology is extensively used in the major manufacturing companies such as Volkswagen group, General Motors Europe, BMW and Ford manufacturing groups as their openingbulk production solicitation on various parts of vehicles. Laser brazing is different from the welding processes and it will block upanopeningamongst two substrates by mixture of a filler wire on condition that by a concentrated laser beam or any other heat source. Among the all joining processes, laser brazing technique is an alternative and in effect method for welding of dissimilar metals which have large difference in their melting points. It is important to understand therelationsof these phenomena of the fillers of brazing with the substrate surfaces to obtain a high quality joints. The aim of this study is to address the contemporaryenquiriesand its progress on laser-brazing, its importance to the industrial applications and to bring more awareness to the manufacturers about the research results of this technique from various research groups to enhance the research progress and developing new things from this review report.

  7. Improving contour accuracy and strength of reactive air brazed (RAB) ceramic/metal joints by controlling interface microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Li, Chichi; Kuhn, Bernd; Brandenberg, Joerg; Beck, Tilmann; Singheiser, Lorenz [Forschungszentrum Juelich GmbH, Institute for Energy and Climate Research (IEK), Microstructure and Properties of Materials (IEK-2), 52425 Juelich (Germany); Bobzin, Kirsten; Bagcivan, Nazlim; Kopp, Nils [Surface Engineering Institute (IOT), RWTH Aachen University, Kackertstr. 15, 52072 Aachen (Germany)

    2012-06-15

    The development of high-temperature electrochemical devices such as solid oxide fuel cells, oxygen, and hydrogen separators and gas reformers poses a great challenge in brazing technology of metal/ceramic joints. To maintain the integrity of such equipment, the resulting seals have to be stable and hermetic during continuous and cyclic high temperature operation. As a solution for joining metal and ceramic materials, reactive air brazing has gained increasing interest in recent years. This paper compares joints brazed by different filler alloys: pure Ag, AgCu, and AgAl in three different aspects: contour accuracy, room temperature delamination resistance, and corresponding microstructures of the as-brazed and fractured brazed joints. Discussion focuses on fracture mechanism and associated delamination resistance. AgAl brazed joints exhibit the most promising mechanical properties and contour accuracy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  8. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    Science.gov (United States)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  9. Effects of brazing temperature on microstructure and mechanical performance of Al{sub 2}O{sub 3}/AgCuTi/Fe–Ni–Co brazed joints

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Yongtong; Yan, Jiazhen, E-mail: yanjiazhen@scu.edu.cn; Li, Ning; Zheng, Yi; Xin, Chenglai

    2015-11-25

    Al{sub 2}O{sub 3}/Fe–Ni–Co joints are achieved using Ag–Cu–8Ti filler alloy, and the dependence of the joint microstructure and mechanical performance on the brazing temperature has been studied by means of SEM, EDS, XRD and tensile test. The results show that the brazing seam is composed of TiO, Ti{sub 3}Al, Ag (s, s), Cu (s, s), (Cu, Ni) and Ni{sub 4}Ti{sub 3} phases. A layer of Ti{sub 3}Al and TiO products is observed at the Al{sub 2}O{sub 3}/AgCuTi interface and the fracture testing indicates that the thickness of the reaction layer plays a critical role in the joint strength. The joint strength firstly increases and then declines with the thickness of the (Ti{sub 3}Al + TiO) layer increasing, and the formation of the cracks is ascribed to the existence of Ti{sub 3}Al phase. The thermokinetic analysis for the interfacial reaction between Al{sub 2}O{sub 3} and AgCuTi show that the Gibbs free energy equals −88.939 kJ/mol for forming Ti{sub 3}Al and TiO phases, and the growth rate of the reaction layer mainly depends on the diffusion rate of Ti across the formed reaction layer. Meanwhile, the quantitative relationship among brazing temperature, holding time and reaction layer thickness has been established. - Graphical abstract: The theoretical curve of brazing time and thickness is close proximity to the measured values, which means the extracted mathematical relationship (X = 2.2616 × 10{sup −1} exp (−143.85 × 10{sup 3}/8.314 T) × t{sup 0.5}) relatively closed to the actual situation. The growth rate of reaction layer declines with the increase of brazing time, and this phenomenon indicates that the diffusion rate of Ti atoms across the reaction layer is less than the rate of the chemical reaction during brazing, that is, the growth rate of reaction layer mainly depends on the diffusion rate of Ti atoms across the formed reaction layer. - Highlights: • The dependence of seam microstructure on brazing temperature is discussed. • Thermokinetic

  10. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  11. Pre-Brazed Casting and Hot Radial Pressing: A Reliable Process for the Manufacturing of CFC and W Monoblock Mockups

    International Nuclear Information System (INIS)

    Visca, E.; Libera, S.; Mancini, A.; Mazzone, G.; Pizzuto, A.; Testani, C.

    2006-01-01

    ENEA association is involved in the European International Thermonuclear Experimental Reactor (ITER) R-and-D activities and in particular for the manufacturing of high heat flux plasma-facing components (HHFC), such as the divertor targets, the baffles and the limiters: During the last years ENEA has manufactured actively cooled mock-ups by using different technologies, namely brazing, diffusion bonding and hot isostatic pressing (HIPping). A new manufacturing process has been set up and tested. It was successfully applied for the manufacturing of W armoured monoblock mockups. This technique is the HRP (Hot Radial Pressing) based on performing a radial diffusion bonding between the cooling tube and the armour tile by pressurizing only the internal tube and by keeping the joining zone in vacuum and at the required bonding temperature. The heating is obtained by a standard air furnace. The next step was to apply the HRP technique for the manufacturing of CFC armoured monoblock components. For this purpose some issues have to be solved like as the low CFC tensile strength, the pure copper interlayer between the heat sink and the armour necessary to mitigate the stress at the joint interface and the low wettability of the pure copper on the CFC matrix. This paper reports the research path followed to manufacture a medium scale vertical target CFC and W armoured mockup by HRP. An ad hoc rig able to maintain the CFC in a compressive constant condition was also designed and tested. The casting of a soft copper interlayer between the tube and the tile was performed by a new technique: the Pre-Brazed Casting (PBC, ENEA patent). Some mock-ups with three NB31 CFC tiles were successfully manufactured and tested to thermal fatigue using electron beam facilities. They all reached at least 1000 cycles at 20 MW/m 2 without suffering any damage. The manufactured medium scale vertical target mock-up is now under testing at the FE2000 (France) facility. (author)

  12. Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

    International Nuclear Information System (INIS)

    Paiva, O.C.; Barbosa, M.A.

    2008-01-01

    The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 ± 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 ± 0.21 μA cm -2 . Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 ± 18 MPa and 1.26 ± 0.58 μA cm -2 , respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the brazed interface seem to

  13. Multi-Scale Computational Modeling of Ni-Base Superalloy Brazed Joints for Gas Turbine Applications

    Science.gov (United States)

    Riggs, Bryan

    Brazed joints are commonly used in the manufacture and repair of aerospace components including high temperature gas turbine components made of Ni-base superalloys. For such critical applications, it is becoming increasingly important to account for the mechanical strength and reliability of the brazed joint. However, material properties of brazed joints are not readily available and methods for evaluating joint strength such as those listed in AWS C3.2 have inherent challenges compared with testing bulk materials. In addition, joint strength can be strongly influenced by the degree of interaction between the filler metal (FM) and the base metal (BM), the joint design, and presence of flaws or defects. As a result, there is interest in the development of a multi-scale computational model to predict the overall mechanical behavior and fitness-for-service of brazed joints. Therefore, the aim of this investigation was to generate data and methodology to support such a model for Ni-base superalloy brazed joints with conventional Ni-Cr-B based FMs. Based on a review of the technical literature a multi-scale modeling approach was proposed to predict the overall performance of brazed joints by relating mechanical properties to the brazed joint microstructure. This approach incorporates metallurgical characterization, thermodynamic/kinetic simulations, mechanical testing, fracture mechanics and finite element analysis (FEA) modeling to estimate joint properties based on the initial BM/FM composition and brazing process parameters. Experimental work was carried out in each of these areas to validate the multi-scale approach and develop improved techniques for quantifying brazed joint properties. Two Ni-base superalloys often used in gas turbine applications, Inconel 718 and CMSX-4, were selected for study and vacuum furnace brazed using two common FMs, BNi-2 and BNi-9. Metallurgical characterization of these brazed joints showed two primary microstructural regions; a soft

  14. Tensile Creep Properties of the 50Au-50Cu Braze Alloy

    International Nuclear Information System (INIS)

    Stephens, J.J.

    1999-01-01

    The 50Au-50CU (wt.%) alloy is a solid-solution strengthened braze alloy used extensively in conventional, hermetic metal/ceramic brazing applications where low vapor pressure is a requirement. Typical metal/ceramic base materials would be Kovar TM alloy and metallized and Ni-plated 94% alumina ceramic. The elevated temperature mechanical properties are important for permitting FEA evaluation of residual stresses in metal/ceramic brazes given specific geometries and braze cooldown profiles. For material with an atomic composition of 76.084 at.% CL 23.916 Au (i.e., on the Cu-rich side of Cu 3 Au) that was annealed for 2 hr. at 750 ampersand deg;C and water quenched a Garofalo sinh equation was found to adequately characterize the minimum strain rate data over the temperature mnge 450-850 ampersand deg;C. At lower temperatures (250 arid 350 ampersand deg;C), a conventional power law equation was found to characterize the data. For samples held long periods of time at 375 ampersand deg;C (96 hrs.) and slowly cooled to room temperature, a slight strengthening reaction was observed: with the stress necessary to reach the same strain rate increasing by about 15% above the baseline annealed and quenched data. X-ray diffiction indicates that the 96 hr at 375 ampersand deg;C + slow cool condition does indeed order. The microhardness of the ordered samples indicates a value of 94.5 VHN, compared to 93.7 VHN for the baseline annealed and quenched (disordered FCC) samples. From a brazing perspective, the relative sluggishness of this ordering reaction does not appear to pose a problem for braze joints cooled at reasonable rates following brazing

  15. Microstructure and properties of nickel base superalloy joints brazed with Ni-Cr-Co-B and BNi-1a filler metals

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, H. [Beijing Univ. of Aeronautics and Astronautics (China); Liu, W. [Dalian Railway Inst. (China). Welding Div.

    1995-12-31

    In this study, the kind and compositions of brittle phases formed in joints of a nickel-base superalloy brazed with the Ni-Cr-Co-B and BNi-1a (Ni-Cr-B-Si) filler metals were investigated. Their brittle-phase-free maximum brazing clearances (MBC) were characterized in dependence on the brazing conditions. The improvement on joint structures by post-braze heat treatment was also examined. (orig./MM)

  16. Wide gap active brazing of ceramic-to-metal-joints for high temperature applications

    Science.gov (United States)

    Bobzin, K.; Zhao, L.; Kopp, N.; Samadian Anavar, S.

    2014-03-01

    Applications like solid oxide fuel cells and sensors increasingly demand the possibility to braze ceramics to metals with a good resistance to high temperatures and oxidative atmospheres. Commonly used silver based active filler metals cannot fulfill these requirements, if application temperatures higher than 600°C occur. Au and Pd based active fillers are too expensive for many fields of use. As one possible solution nickel based active fillers were developed. Due to the high brazing temperatures and the low ductility of nickel based filler metals, the modification of standard nickel based filler metals were necessary to meet the requirements of above mentioned applications. To reduce thermally induced stresses wide brazing gaps and the addition of Al2O3 and WC particles to the filler metal were applied. In this study, the microstructure of the brazed joints and the thermo-chemical reactions between filler metal, active elements and WC particles were analyzed to understand the mechanism of the so called wide gap active brazing process. With regard to the behavior in typical application oxidation and thermal cycle tests were conducted as well as tensile tests.

  17. Study of an induction brazing process for the instrumentation feed through part

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jintae; Ahn, Sung Ho; Joung, Chang Young; Kim, Ka Hye; Heo, Sung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    In general, brazing is used to seal out the feed through part of thin wires, and several studies in nuclear fields used brazing as a sealing method. However, previous techniques using a manual torch or an induction brazing by blowing Ar gas as a shield gas cannot avoid soot, which is difficult to remove. In addition, because their brazing quality is not uniform, instrumentation cables cannot deliver signals due to damage of excessive heat. In this study, an automatically controlled induction brazing system has been developed including a vacuum chamber to prevent generation of soot. A loop is a facility to carry out irradiation test for nuclear fuels and materials in a research reactor by measuring the irradiation behavior of them in a timely manner. Because flow condition of coolant in a loop should be the same with that of NPPs', highly pressurized (15.5 MPa) and highly heated (300 .deg. C) coolant is circulated through the loop. Therefore, sealing of the pressure boundary is one of the most important processes in fabricating the in-pile test section (IPS). In particular, sensors such as thermocouples, LVDTs and SPNDs are attached in a test rig and deliver signals to the measuring device at the outside of the reactor pool through instrumentation cables, which pass through the pressure boundary of the test rig. Therefore, it needs to seal out the instrumentation feed through part to not leak the coolant.

  18. Joining mechanism of Ti/Al dissimilar alloys during laser welding-brazing process

    International Nuclear Information System (INIS)

    Chen Shuhai; Li Liqun; Chen Yanbin; Huang Jihua

    2011-01-01

    Research highlights: → The microstructures of interfacial zones were confirmed in detail by transmission electron microscope (TEM). Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti 7 Al 5 Si 12 and serration-shaped TiAl 3 . For the first time, obvious stacking fault structure in intermetallic phase TiAl 3 was found when the thickness of the reaction layer was very thin (approximately below 1 μm). → Metallurgical characteristics for laser welding-brazing process in the environment of far from equilibrium was expounded by microstructures of the joints, the characteristics of thermal process and element diffusion behavior. - Abstract: Joining mechanism of Ti/Al dissimilar alloys was investigated during laser welding-brazing process with automated wire feed. The microstructures of fusion welding and brazing zones were analysed in details by transmission electron microscope (TEM). It was found that microstructures of fusion welding zone consist of α-Al grains and ternary near-eutectic structure with α-Al, Si and Mg 2 Si. Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti 7 Al 5 Si 12 and serration-shaped TiAl 3 . For the first time, apparent stacking fault structure in intermetallic phase TiAl 3 was found when the thickness of the reaction layer was very thin (approximately less than 1 μm). Furthermore, crystallization behavior of fusion zone and mechanism of interfacial reaction were discussed in details.

  19. Microstructure characteristics of vacuum glazing brazing joints using laser sealing technique

    Science.gov (United States)

    Liu, Sixing; Yang, Zheng; Zhang, Jianfeng; Zhang, Shanwen; Miao, Hong; Zhang, Yanjun; Zhang, Qi

    2018-05-01

    Two pieces of plate glass were brazed into a composite of glazing with a vacuum chamber using PbO-TiO2-SiO2-RxOy powder filler alloys to develop a new type of vacuum glazing. The brazing process was carried out by laser technology. The interface characteristics of laser brazed joints formed between plate glass and solder were investigated using optical microscope, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) techniques. The results show that the inter-diffusion of Pb/Ti/Si/O elements from the sealing solder toward the glass and O/Al/Si elements from the glass toward the solder, resulting in a reaction layer in the brazed joints. The microstructure phases of PbTiO3, AlSiO, SiO2 and PbO in the glass/solder interface were confirmed by XRD analysis. The joining of the sealing solder to the glass was realized by the reaction products like fibrous structures on interface, where the wetting layer can help improve the bonding performance and strength between the sealing solder and the plate glass during the laser brazing process.

  20. Springback of aluminum alloy brazing sheet in warm forming

    Science.gov (United States)

    Han, Kyu Bin; George, Ryan; Kurukuri, Srihari; Worswick, Michael J.; Winkler, Sooky

    2017-10-01

    The use of aluminum is increasing in the automotive industry due to its high strength-to-weight ratio, recyclability and corrosion resistance. However, aluminum is prone to significant springback due to its low elastic modulus coupled with its high strength. In this paper, a warm forming process is studied to improve the springback characteristics of 0.2 mm thick brazing sheet with an AA3003 core and AA4045 clad. Warm forming decreases springback by lowering the flow stress. The parts formed have complex features and geometries that are representative of automotive heat exchangers. The key objective is to utilize warm forming to control the springback to improve the part flatness which enables the use of harder temper material with improved strength. The experiments are performed by using heated dies at several different temperatures up to 350 °C and the blanks are pre-heated in the dies. The measured springback showed a reduction in curvature and improved flatness after forming at higher temperatures, particularly for the harder temper material conditions.

  1. Elemental analysis of brazing alloy samples by neutron activation technique

    International Nuclear Information System (INIS)

    Eissa, E.A.; Rofail, N.B.; Hassan, A.M.; El-Shershaby, A.; Walley El-Dine, N.

    1996-01-01

    Two brazing alloy samples (C P 2 and C P 3 ) have been investigated by Neutron activation analysis (NAA) technique in order to identify and estimate their constituent elements. The pneumatic irradiation rabbit system (PIRS), installed at the first egyptian research reactor (ETRR-1) was used for short-time irradiation (30 s) with a thermal neutron flux of 1.6 x 10 1 1 n/cm 2 /s in the reactor reflector, where the thermal to epithermal neutron flux ratio is 106. Long-time irradiation (48 hours) was performed at reactor core periphery with thermal neutron flux of 3.34 x 10 1 2 n/cm 2 /s, and thermal to epithermal neutron flux ratio of 79. Activation by epithermal neutrons was taken into account for the (1/v) and resonance neutron absorption in both methods. A hyper pure germanium detection system was used for gamma-ray acquisitions. The concentration values of Al, Cr, Fe, Co, Cu, Zn, Se, Ag and Sb were estimated as percentages of the sample weight and compared with reported values. 1 tab

  2. Impairment induced by chronic occupational cadmium exposure during brazing process

    International Nuclear Information System (INIS)

    Anwar, S.M.; Aly, M.M.

    2002-01-01

    Cadmium (CD) is considered a metal of the 20 th century to which all inhabitants of develop societies are exposed. Long-term occupational and environmental exposure to CD often results in renal dysfunction as the kidney is considered the critical target organ. The aim of this work was to evalutate both resporatory and renal manifestations induced by occupational exposure to CD compounds during brazing process, and suggesting a protocol for prevention and control for CD- induced health effects. This study was conducted on 20 males occupationally exposed workers. They are divided into two groups: Group-1 included (10) exposed smokers and group-2 included (10) exposed non-smokers. Results of both groups were compared with those of 10 healthy age and sex matched non-smokers. All subjects were subjected to detailed history taking and laboratory investigations including blood and urinary CD, liver profile (SGOT, SGPT and alkline phosphates), kindey function tests (blood urea, creatinine and urinary beta 2 - microglobulin). The level of Cd in the atmosphere of the work plase air was also assessed to detect the degree of exposure as it was about 6 times greater than thesave level (1 mu /m 3 ). (1) This study demonstrated elevation levels of blood CD, urea, creatinine and urinary CD and beta 2 -microglobulin for both exposed worker groups than the controls. In additions no appreciable were noted for liver function tests, although the levels fell within normal range

  3. Elemental analysis of brazing alloy samples by neutron activation technique

    Energy Technology Data Exchange (ETDEWEB)

    Eissa, E A; Rofail, N B; Hassan, A M [Reactor and Neutron physics Department, Nuclear Research Centre, Atomic Energy Authority, Cairo (Egypt); El-Shershaby, A; Walley El-Dine, N [Physics Department, Faculty of Girls, Ain Shams Universty, Cairo (Egypt)

    1997-12-31

    Two brazing alloy samples (C P{sup 2} and C P{sup 3}) have been investigated by Neutron activation analysis (NAA) technique in order to identify and estimate their constituent elements. The pneumatic irradiation rabbit system (PIRS), installed at the first egyptian research reactor (ETRR-1) was used for short-time irradiation (30 s) with a thermal neutron flux of 1.6 x 10{sup 1}1 n/cm{sup 2}/s in the reactor reflector, where the thermal to epithermal neutron flux ratio is 106. Long-time irradiation (48 hours) was performed at reactor core periphery with thermal neutron flux of 3.34 x 10{sup 1}2 n/cm{sup 2}/s, and thermal to epithermal neutron flux ratio of 79. Activation by epithermal neutrons was taken into account for the (1/v) and resonance neutron absorption in both methods. A hyper pure germanium detection system was used for gamma-ray acquisitions. The concentration values of Al, Cr, Fe, Co, Cu, Zn, Se, Ag and Sb were estimated as percentages of the sample weight and compared with reported values. 1 tab.

  4. 78 FR 53159 - Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's...

    Science.gov (United States)

    2013-08-28

    ...] Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's (OMB... collection requirements contained in the Standard for Welding, Cutting, and Brazing (29 CFR Part 1910, Subpart Q). The information collected is used by employers and workers whenever welding, cutting, and...

  5. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    Science.gov (United States)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  6. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr–Ti–Cu–Ni amorphous alloy ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, J.G., E-mail: jglee88@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, M.K.; Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr{sub 48}Ti{sub 16}Cu{sub 17}Ni{sub 19} (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr{sub 2}Ni and particulate Zr{sub 2}Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr{sub 2}Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr{sub 2}Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C)

  7. Influence of liquid copper-silver brazing alloy on properties of high-strength and heat resistant alloys and steels

    International Nuclear Information System (INIS)

    Semenov, V.N.

    1999-01-01

    The influence of temperature, heating rate, microstructure, the duration of Cu-Ag melt attack during brazing, the thickness and the material of barrier coating on properties of materials (Ni-Cr alloys, Cr-Ni steals, a Fe-Ni base EhJ-702 alloy) being brazed is studied. The tests of specimens with a brazing alloy are carried out in the temperature range of 780-1000 deg C. It is revealed that heat resistant alloys under brazing conditions experience brittle fracture. Multiphase structure coarse grain, increased hydrogen content mechanical stress concentrators are found to intensity embrittlement of the materials. The use of barrier coating displaying a chemical affinity to the brazing alloy results in a decrease of the tendency to embrittlement

  8. Microstructure evolution of the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joints brazed using Au-Ni-V filler alloys with different V content

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhang, J., E-mail: hitzhangjie@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhang, H.W.; Fan, G.H.; He, Y.M. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2011-08-18

    Highlights: > Si{sub 3}N{sub 4} ceramic was brazed using Au-Ni-V filler alloy with different V content. > The microstructure evolution of the joint was study in detail in the paper. > The polygonal Ni{sub 2}SiV{sub 3} and Ni{sub 3}V phase in the joint were investigated by TEM. > The formation of different compounds and alloys in joint was detailed discussed. - Abstract: Au-Ni-V filler alloys with different vanadium contents were designed to braze Si{sub 3}N{sub 4} ceramic at 1373 K for 30 min, and the microstructures of brazing seams were investigated by SEM and TEM. When the Au-Ni-V filler alloy contains 5 at.% V, round-like Ni[Si, V, Au] precipitates form in the Au[Ni] solid solution matrix and a VN reaction layer with 0.5 {mu}m thickness appears on Si{sub 3}N{sub 4} interface. When the V content increases to 10 at.%, a new polygonal Ni{sub 2}SiV{sub 3} phase occurs in the seam, and the Ni[Si, V, Au] precipitate coarsens and VN layer thickens. With increase of V contents to 15 and 20 at.%, laminar Ni[Au] and polygonal Ni{sub 3}V precipitates form. With 25 at.% V content in the filler alloy, the Ni{sub 2}SiV{sub 3} and Ni{sub 3}V precipitates distribute homogenously in the brazing seam. These microstructure evolutions were attributed to the reaction between Si{sub 3}N{sub 4} and vanadium, which forms VN reaction layer and releases Si into the molten alloy.

  9. Interfacial microstructure and mechanical properties of brazed aluminum / stainless steel - joints

    Science.gov (United States)

    Fedorov, V.; Elßner, M.; Uhlig, T.; Wagner, G.

    2017-03-01

    Due to the demand of mass and cost reduction, joints based on dissimilar metals become more and more interesting. Especially there is a high interest for joints between stainless steel and aluminum, often necessary for example for automotive heat exchangers. Brazing offers the possibilities to manufacture several joints in one step at, in comparison to fusion welding, lower temperatures. In the recent work, aluminum / stainless steel - joints are produced by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  10. Brazing and machining of carbon based materials for plasma facing components

    International Nuclear Information System (INIS)

    Brossa, M.; Guerreschi, U.; Rossi, M.

    1994-01-01

    Carbon based materials in the recent years have often been considered and used as armour material in plasma facing components for several fusion devices, because of their low Z and good high temperature characteristics that are compatible with the operation of nuclear reactors. These materials are often connected (mechanically or by brazing) to metals, that allow the support and the cooling functions (heat sink materials). In the following the experience of Ansaldo Ricerche about the study and the manufacturing of plasma facing components and mockups is described with reference to the influence of the carbon materials in performing brazing junction with metals. It is interesting to observe how the different characteristics of the carbon materials influence the brazing process. ((orig.))

  11. Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS

    Science.gov (United States)

    Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

    2018-01-01

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  12. Experimental and thermodynamic studies of beryllium replacement materials for CANDU brazed joints

    Energy Technology Data Exchange (ETDEWEB)

    Potter, K.N.; Ferrier, G.A.; Corcoran, E.C., E-mail: Kieran.Potter@rmc.ca [Royal Military College of Canada, Kingston, ON (Canada)

    2015-07-01

    Currently, appendages are joined to CANDU fuel elements via a brazing process, which uses beryllium as the filler material. A potential reduction in the occupational limit on airborne beryllium particulates has motivated research into alternative brazing materials. To this end, the Canadian nuclear industry has funded an initiative to identify and evaluate the suitability of several candidate materials. This work describes contributions toward the assessment of alternative brazing materials from the Royal Military College of Canada. Thermodynamic modelling was performed to predict the aqueous behaviour of each candidate material in CANDU coolant conditions characteristic of reactor shutdown, and experiments are underway to support modelling predictions. These results will assist in selecting a suitable replacement material for beryllium. (author)

  13. Basic principles of creating a new generation of high- temperature brazing filler alloys

    Science.gov (United States)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  14. Pre- and postirradiation properties of brazed joints of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Brossa, M.; Franconi, E.; Guerreschi, U.; Pierazzi, L.; Poggi, P.; Rustia, V.

    1994-01-01

    An extensive test campaign has been performed to verify the reliability and the endurance of brazed joints between AISI 316L parts for structural applications in the nuclear field. The tests, conducted for comparison with three different high melting temperature alloys, included tensile tests (normal and shear), fatigue tests (fatigue crack propagation, low cycle fatigue, 4-point bending fatigue) and impact tests; besides, tensile tests have been performed with both unirradiated and irradiated specimens. Generally, the tests demonstrated satisfactory mechanical properties of the joints and revealed occasionally strong differences in the behaviour of the different brazing alloys, thus providing important design indications. ((orig.))

  15. Brazing of molybdenum- and tungsten based refractory materials with copper and graphite

    International Nuclear Information System (INIS)

    Boutes, J.; Falbriard, P.; Rochette, P.; Nicolas, G.

    1989-01-01

    Molybdenum and Tungsten base refractory metals and alloys have been brazed 1. to copper between 800 0 C and 900 0 C with silver base metal; 2. to graphite, with CVD coatings between 800 0 C and 900 0 C with silver base metal and between 1100 0 C and 1200 0 C with copper base metal; 3. to graphite between 800 0 C and 1100 0 C with silver or nickel base metal. The brazed joints have been characterized by micrographic observations before and after bending tests from room temperature to 800 0 C. 2 tabs., 9 figs. (Author)

  16. Features of Pd-Ni-Fe solder system for vacuum brazing of low alloy steels

    International Nuclear Information System (INIS)

    Radzievskij, V.N.; Kurochko, R.S.; Lotsmanov, S.N.; Rymar', V.I.

    1975-01-01

    The brazing solder of the Pd-Ni-Fe alloyed with copper and lithium, in order to decrease the melting point and provide for a better spreading, when soldered in vacuum ensures a uniform strength of soldered joints with the base metal of low-alloyed steels of 34KHNIM-type. The properties of low-alloyed steel joints brazed with the Pd-Ni-Fe-system solder little depend on the changes in the soldering parameters. The soldered joint keeps a homogeneous structure after all the stages of heat treatment (annealing, quenching and tempering)

  17. Bibliography on Ceramic Matrix Composites and Reinforcing Whiskers, Platelets, and Fibers, 1970-1990

    Science.gov (United States)

    1993-08-01

    Triphasic Sol-Gel Route 2.2.3.8 Srikanth, V. Ravindranathan, P. Crystallization of Gel-Derived Mullite-Zirconia Rani, L. Roy, R. Composites Metal and...179 9.8.1 ArmorMaterials 9.8.1.5 Ceramic Matrix Composite Reactor /Radiator 9.8.1.1 Armor Structures Development and Current Status of Armor Pacquette, E

  18. Large scale use of brazing and high temperature brazing for the fabrication of the 6.4 km long vacuum system of the HERA electron storage ring

    International Nuclear Information System (INIS)

    Ballion, R.; Boster, J.; Giesske, W.; Hartwig, H.; Jagnow, D.; Kouptsidis, J.; Pape, R.; Prohl, W.; Schumann, G.; Schwartz, M.; Iversen, K.; Mucklenbeck, J.

    1989-01-01

    The 6.4 km long vacuum system for electrons in the large storage ring HERA at Hamburg consists of about 1,400 components having lengths between .14 and 12 m. The vacuum components are mainly made from variously shaped tubes of the copper alloy CuSn2. This alloy combines sufficient mechanical strength with the high thermal conductivity needed to remove the 6 MW dissipated power of the synchrotron-light. The vacuum components consist additionally of parts made from stainless steel such as flanges, chambers for pumps, beam monitors, etc. All of these parts are connected in a vacuum tight manner and on a large scale by using brazing and high temperature brazing both in a vacuum or in a reducing gas atmosphere. (orig.)

  19. Diffusion brazing of Ti–6Al–4V and austenitic stainless steel using silver-based interlayer

    International Nuclear Information System (INIS)

    Soltani Tashi, R.; Akbari Mousavi, S.A.A.; Mazar Atabaki, M.

    2014-01-01

    Highlights: • Ti–6Al–4V and stainless steel 316L were successfully joined by diffusion brazing. • The wettability of the filler alloy was escalated by increasing the temperature. • By increasing the brazing temperature various intermetallic compounds were formed. • There is a noteworthy effect of the brazing temperature on the fracture footpath. - Abstract: In the present study, vacuum brazing was applied to join Ti–6Al–4V and stainless steel using AgCuZn filler metal. The bonds were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Mechanical strengths of the joints were evaluated by the shear test and microhardness showed that shear strength decreased with increasing the brazing temperature and time. The results showed that the wettability of the filler alloy was increased by enhancing the wetting test temperature. It was shown that by increasing the brazing temperature various intermetallic compounds were formed in the bond area. These intermetallic compounds were mainly a combination of CuTi and Fe–Cu–Ti. The shear test results verified the influence of the bonding temperature on the strength of the joints based on the formation of different intermetallics in the bond zone. The fracture analysis also revealed different fracture footpath and morphology for the different brazing temperatures

  20. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    Science.gov (United States)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  1. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    Science.gov (United States)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  2. Copper-silver-titanium-tin filler metal for direct brazing of structural ceramics

    Science.gov (United States)

    Moorhead, Arthur J.

    1988-04-05

    A method of joining ceramics and metals to themselves and to one another at about 800.degree. C. is described using a brazing filler metal consisting essentially of 35 to 50 at. % copper, 40 to 50 at. % silver, 1 to 15 at. % titanium, and 2 to 8 at. % tin. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  3. Copper-silver-titanium filler metal for direct brazing of structural ceramics

    Science.gov (United States)

    Moorhead, Arthur J.

    1987-01-01

    A method of joining ceramics and metals to themselves and to one another is described using a brazing filler metal consisting essentially of 35 to 50 atomic percent copper, 15 to 50 atomic percent silver and 10 to 45 atomic percent titanium. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  4. Repairs of Damaged Castings Made of Graphitic Cast Iron by Means of Brazing

    Directory of Open Access Journals (Sweden)

    Mičian M.

    2017-09-01

    Full Text Available The article summarizes the theoretical knowledge from the field of brazing of graphitic cast iron, especially by means of conventional flame brazing using a filler metal based on CuZn (CuZn40SnSi – brass alloy. The experimental part of the thesis presents the results of performance assessment of brazed joints on other than CuZn basis using silicone (CuSi3Mn1 or aluminium bronze (CuAl10Fe. TIG electrical arc was used as a source of heat to melt these filler materials. The results show satisfactory brazed joints with a CuAl10Fe filler metal, while pre-heating is not necessary, which favours this method greatly while repairing sizeable castings. The technological procedure recommends the use of AC current with an increased frequency and a modified balance between positive and negative electric arc polarity to focus the heat on a filler metal without melting the base material. The suitability of the joint is evaluated on the basis of visual inspection, mechanic and metallographic testing.

  5. Brazing of special metallic materials and material combinations using a special material

    International Nuclear Information System (INIS)

    Lison, R.

    1981-01-01

    The special materials include metals of groups IVa, Va and VIa of the periodic tables and their alloys. Their particular properties have won them applications in many highly specialized industries. For these materials to be used, mastery of thermal joining methods appropriate to their characteristics is necessary. High-temperature brazing is one such method for joining special materials. This paper presents variants of this technique suitable for each individual special material. Compatibility tests between various brazing metals and various special materials have been carried out by simulating the temperature/time cycle involved in brazing procedures. Special materials are relatively expensive, and their special properties are not required at every point in a structure: elsewhere they can be replaced by a different special material or by other metals or alloys. This means that joints must be made between two special materials or between a special material and a conventional material. When certain conditions are fulfilled, such joins can be made by high-temperature brazing. This paper also shows the extent to which the geometry of the join determines the choice of process. Example of applications are also given. (orig.)

  6. Brazing retort manifold design concept may minimize air contamination and enhance uniform gas flow

    Science.gov (United States)

    Ruppe, E. P.

    1966-01-01

    Brazing retort manifold minimizes air contamination, prevents gas entrapment during purging, and provides uniform gas flow into the retort bell. The manifold is easily cleaned and turbulence within the bell is minimized because all manifold construction lies outside the main enclosure.

  7. Gaseous Shielding Gas Additives as Flux Substitute for TIG Arc Brazing

    Directory of Open Access Journals (Sweden)

    Uwe Reisgen

    2015-09-01

    Full Text Available Abstract Brazing is one of the key technologies in the field of joining of metal components. To improve the wetting of brazing material and work-piece surface, it is often required to fall back on the use of flux. The application of these substances requires accuracy and is often connected with considerable expenditure and it is, just as the removal of flux residues, often an additional working step which has to be carried out manually. Within the framework of a DFG research project it has been investigated to which degree gaseous substances as addition to the shielding gas may replace conventional flux in TIG arc brazing. To this end, investigations have been carried out using different combinations of base and filler materials. Mainly monosilane as a gaseous flux substitute has been added in low concentrations to the shielding gas volume flow. The resulting brazed joints have been quantified with regard to their geometry, their fusion conditions and their chemical compositions. These qualities were then correlated and evaluated with the provided quantity of monosilane in order to identify dependencies.

  8. Assessing braze quality in the actively cooled Tore Supra Phase III outboard pump limiter

    International Nuclear Information System (INIS)

    Nygren, R.E.; Lutz, T.L.; Miller, J.D.; McGrath, R.; Dale, G.

    1994-01-01

    The quality of brazing of pyrolytic graphite armor brazed to copper tubes in Tore Supra's Phase III Outboard Pump Limiter was assessed through pre-service qualification testing of individual copper/tile assemblies. The evaluation used non-destructive, hot water transient heating tests performed in the high-temperature, high-pressure flow loop at Sandia's Plasma Materials Test Facility. Surface temperatures of tiles were monitored with an infrared camera as water at 120 degrees C at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30 degrees C. For tiles with braze voids or cracks, the surface temperatures tagged behind those of adjacent well-bonded tiles. Temperature tags were correlated with flaw sizes observed during repairs based upon a detailed 2-D heat transfer analyses. open-quotes Badclose quotes tiles, i.e., temperature tags of 10-20 degrees C depending upon tile's size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. Eleven of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were rebrazed twice

  9. Microstructure evolution and mechanical properties of Ti−22Al−25Nb alloy joints brazed with Ti−Ni−Nb alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Y.; Cai, X.Q.; Yang, Z.W., E-mail: tjuyangzhenwen@163.com; Qiu, Q.W.; Wang, D.P.; Liu, Y.C.

    2016-10-01

    Ti{sub 45}Ni{sub 45}Nb{sub 10} (at.%) brazing alloy, fabricated by arc melting, was successfully used to braze Ti−22Al−25Nb (at.%) alloy. The microstructures of Ti{sub 45}Ni{sub 45}Nb{sub 10} brazing alloy and Ti−22Al−25Nb alloy brazed joints were analyzed using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and micro-area X-ray diffraction (XRD). The effects of the brazing parameters on the interfacial microstructure and mechanical properties of the Ti−22Al−25Nb alloy brazed joints were investigated. The results showed that the joint was primarily comprised of two characteristic zones: diffusion zone I and central zone II, and the reaction phases formed in the brazed joint were the B2, O, τ{sub 3}, and Ti{sub 2}Ni phase. The crystal orientation of B2 phase in diffusion zone I was consistent with that in the Ti−22Al−25Nb substrate. The O phase was precipitated from the B2 phase. As the brazing temperature or holding time increased, τ{sub 3} was gradually replaced by the B2 phase, and the Ti{sub 2}Ni phase decreased and ultimately disappeared. The maximum shear strength achieved at room temperature was 318 MPa when the joint was brazed at 1180 °C for 20 min, whereas it was 278 MPa at 650 °C. Crack primarily propagated in the τ{sub 3} compound, which was extremely hard and brittle, and partially traversed the B2 and O phases. - Highlights: • Ti{sub 45}Ni{sub 45}Nb{sub 10} alloy was successfully developed to braze Ti−22Al−25Nb alloy. • Ti−22Al−25Nb alloy was transformed from B2 phase into the O + B2 duplex phase after brazing. • Crystal orientation of B2 in joint was dependent on metal substrate. • Correlation between joint microstructure and mechanical properties was revealed. • Ti−22Al−25Nb brazed joint had excellent ambient and high temperature strength.

  10. Electrochemical depth profiling of multilayer metallic structures: An aluminum brazing sheet

    International Nuclear Information System (INIS)

    Afshar, F. Norouzi; Ambat, R.; Kwakernaak, C.; Wit, J.H.W. de; Mol, J.M.C.; Terryn, H.

    2012-01-01

    Highlights: ► Localized electrochemical cell and glow discharge optical emission spectrometry were used. ► An electrochemical depth profile of an aluminum brazing sheet was obtained. ► The electrochemical responses were correlated to the microstructural features. - Abstract: Combinatory localized electrochemical cell and glow discharge optical emission spectrometry (GDOES) measurements were performed to obtain a thorough in depth electrochemical characterization of an aluminum brazing sheet. By defining electrochemical criteria i.e. breakdown potential, corrosion potential, cathodic and anodic reactivities, and tracking their changes as a function of depth, the evolution of electrochemical responses through out the material thickness were analyzed and correlated to the corresponding microstructural features. Polarization curves in 1 wt% NaCl solution at pH 2.8 were obtained at different depths from the surface using controlled sputtering in a glow discharge optical emission spectrometer as a sample preparation technique. The anodic and cathodic reactivity of the top surface areas were significantly higher than that of the bulk, thus indicating these areas to be more susceptible to localized attack. Consistent with this, optical microscopy and scanning electron microscope analysis revealed a relatively high density of fine intermetallic and silicon particles at these areas. The corrosion mechanism of the top layers was identified to be intergranular and pitting corrosion, while lower sensitivity to these localized attacks were detected toward the brazing sheet core. The results highlight the successful application of the electrochemical depth profiling approach in prediction of the corrosion behavior of the aluminum brazing sheet and the importance of the electrochemical activity of the outer 10 μm in controlling the corrosion performance of the aluminum brazing sheet.

  11. Hermetic diamond capsules for biomedical implants enabled by gold active braze alloys.

    Science.gov (United States)

    Lichter, Samantha G; Escudié, Mathilde C; Stacey, Alastair D; Ganesan, Kumaravelu; Fox, Kate; Ahnood, Arman; Apollo, Nicholas V; Kua, Dunstan C; Lee, Aaron Z; McGowan, Ceara; Saunders, Alexia L; Burns, Owen; Nayagam, David A X; Williams, Richard A; Garrett, David J; Meffin, Hamish; Prawer, Steven

    2015-01-01

    As the field of biomedical implants matures the functionality of implants is rapidly increasing. In the field of neural prostheses this is particularly apparent as researchers strive to build devices that interact with highly complex neural systems such as vision, hearing, touch and movement. A retinal implant, for example, is a highly complex device and the surgery, training and rehabilitation requirements involved in deploying such devices are extensive. Ideally, such devices will be implanted only once and will continue to function effectively for the lifetime of the patient. The first and most pivotal factor that determines device longevity is the encapsulation that separates the sensitive electronics of the device from the biological environment. This paper describes the realisation of a free standing device encapsulation made from diamond, the most impervious, long lasting and biochemically inert material known. A process of laser micro-machining and brazing is described detailing the fabrication of hermetic electrical feedthroughs and laser weldable seams using a 96.4% gold active braze alloy, another material renowned for biochemical longevity. Accelerated ageing of the braze alloy, feedthroughs and hermetic capsules yielded no evidence of corrosion and no loss of hermeticity. Samples of the gold braze implanted for 15 weeks, in vivo, caused minimal histopathological reaction and results were comparable to those obtained from medical grade silicone controls. The work described represents a first account of a free standing, fully functional hermetic diamond encapsulation for biomedical implants, enabled by gold active alloy brazing and laser micro-machining. Copyright © 2015 Elsevier Ltd. All rights reserved.

  12. Microstructure of the Transitional Area of the Connection of a High-temperature Ni-based Brazing Alloy and Stainless Steel AISI 321 (X6CrNiTi 18–10

    Directory of Open Access Journals (Sweden)

    R. Augustin

    2010-01-01

    Full Text Available This paper presents a detailed examination of the structure of the transitional area between a brazing alloy and the parent material, the dimensions of the diffusion zones that are created, and the influence on them of a change in the brazing parameters. Connections between Ni-based brazing alloys (NI 102 with a small content of B and AISI 321 stainless steel (X6CrNiTi 18–10 were created in a vacuum (10−2 Pa at various brazing temperatures and for various holding times at the brazing temperature. Various specimens were tested. First, the brazing alloys were wetted and the dependence of the wetting on the brazing parameters was assessed. Then a chemical microanalysis was made of the interface between the brazing alloy and the parent material. The individual diffusion zones were identified on pictures from a light microscope and REM, and their dimensions, together with their dependence on the brazing parameters, were determined.

  13. Diffusion Brazing of Ti-6Al-4V and Stainless Steel 316L Using AgCuZn Filler Metal

    Directory of Open Access Journals (Sweden)

    R. Soltani Tashi

    2013-09-01

    Full Text Available In the present study, vacuum brazing was applied to join Ti-6Al-4V and stainless steel using AgCuZn filler metal. The bonds were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Mechanical strengths of the joints were evaluated by the shear test and microhardness. It has been shown that shear strength decreased with increasing the brazing temperature and time. The wettability of the filler alloy was increased by enhancing the wetting test temperature. By increasing the brazing temperature various intermetallic compounds were formed in the bond area. These intermetallic compounds were mainly a combination of CuTi and Fe-Cu-Ti. The shear test results verified the influence of the bonding temperature on the strength of the joints based on the formation of different intermetallics in the bond zone. The fracture analysis also revealed different fracture footpath and morphology for different brazing temperatures.

  14. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    International Nuclear Information System (INIS)

    Singh, K.P.; Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J.; Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C.

    2011-01-01

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m 2 uniform heat flux. Details about experimental and computational work are presented here.

  15. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    Energy Technology Data Exchange (ETDEWEB)

    Singh, K.P., E-mail: kpsingh@ipr.res.in [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C. [Materials Science Division, National Aerospace Laboratories, CSIR, Bangalore, Karnataka (India)

    2011-10-15

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m{sup 2} uniform heat flux. Details about experimental and computational work are presented here.

  16. The stress-corrosion behaviour in water media containing chlorine of the brazing joint of grids for PWR fuel element

    International Nuclear Information System (INIS)

    Zhang Weijie; Li Wenqing.

    1985-01-01

    This paper details the testing results of the stress-corrosion behaviour in the 150 deg C water media containing chlorine for the brazing joints made from three alloy systems, which are Ni-Cr-Si, Ni-Cr-P and Ni-P, including 16 compositions. The test results indicate that, in the Ni-Cr-Si system, Ni-Cr-Si-Ge brazing joint is the best, to resist stress-corrosion, while Ni-Cr-Si-P-Ge-Pd and BNi5 brazing joints are better. In the Ni-Cr-P system, only the Ni-Cr-P-Mo-Zr brazing joint has an excellent resistance to stress-corrosion

  17. Metal/not metal joints: analysis of graphite junction for electric use of titanium by direct brazing with reactive alloy

    International Nuclear Information System (INIS)

    Guimaraes, A.S.; Rebello, J.M.A.

    1988-01-01

    The usual techniques of joining graphite (for electrical use) and titanium by brazing with zirconium alloys are described. The morphological and the chemical aspects obtained by X-ray diffraction analysis are also presented. (C.G.C.) [pt

  18. Nanoparticle-Assisted Diffusion Brazing of Metal Microchannel Arrays: Nanoparticle Synthesis, Deposition, and Characterization

    Science.gov (United States)

    Eluri, Ravindranadh T.

    Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis was to consider how nanomaterials, produced in part using MPT, could be used to solve problems associated with the fabrication of MPT devices. Specifically, many MPT devices are produced using transient liquid-phase brazing involving an electroplated interlayer consisting of a brazing alloy designed for melting temperature suppression. Unfortunately, these alloys can form brittle secondary phases which significantly reduce bond strength. In contrast, prior efforts have shown that it is possible to leverage the size-dependent properties of nanomaterials to suppress brazing temperatures. In this prior work, thin films of off-the-shelf elemental nanoparticles were used as interlayers yielding joints with improved mechanical properties. In the present investigation, efforts have been made to characterize the synthesis and deposition of various elemental nanoparticle suspensions for use in the transient liquid-phase brazing of aluminum and stainless steel. Advances were used to demonstrate the nanoparticle-assisted diffusion brazing of a microchannel array. In the first section, a silver nanoparticle (AgNP) interlayer was produced for the diffusion brazing of heat exchanger aluminum. Efforts are made to examine the effect of braze filler particle size (˜5 nm and ˜50 nm) and processing parameters (heating rate: 5ºC/min and 25ºC/min; brazing temperature: 550ºC and 570ºC) on thin coupons of diffusion-brazed 3003 Al. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570°C for 30 min under 1 MPa with an interlayer thickness of approximately 7 microm. Further suppression of the brazing temperature to 500ºC was achieved by

  19. Neutron diffraction study of internal stresses in brazed CFC/Mo divertor structures for NET/ITER

    Energy Technology Data Exchange (ETDEWEB)

    Ceretti, M [Laboratoire Leon-Brillouin, CEA/CE Saclay, F-91191, Gif-sur-Yvette (France); Coppola, R [ENEA/Casaccia, INN-FIS, C.P. 2400, I-00100 Rome (Italy); Di Pietro, E [ENEA/Frascati, Dip. FUS, C.P. 2400, I-00100 Rome (Italy); Lodini, A [Laboratoire Leon-Brillouin, CEA/CE Saclay, F-91191, Gif-sur-Yvette (France) Universite de Champagne-Ardennes, Reims (France); Perrin, M [Laboratoire Leon-Brillouin, CEA/CE Saclay, F-91191, Gif-sur-Yvette (France); Piant, A [Laboratoire Leon-Brillouin, CEA/CE Saclay, F-91191, Gif-sur-Yvette (France); Rustichelli, F [Istituto di Scienze Fisiche, Universita di Ancona (Italy)

    1994-09-01

    This contribution presents the first results of a study, performed by neutron diffraction, on the internal stresses remaining after brazing at 860 C in graphite/molybdenum samples developed for NET/ITER. Samples of polycrystalline graphite and a carbon-fiber composite are considered. The deformation field is characterized close to the brazing interface, within a linear spatial resolution of approximately 2 mm. The results are discussed with reference to those obtainable by other methods and to theoretical considerations. ((orig.))

  20. Single-step brazing process for mono-block joints and mechanical testing

    International Nuclear Information System (INIS)

    Casalegno, V.; Ferraris, M.; Salvo, M.; Rizzo, S.; Merola, M.

    2007-01-01

    Full text of publication follows: Plasma facing components act as actively cooled thermal shields to sustain thermal and particle loads during normal and transient operations in ITER (International Thermonuclear Experimental Reactor). The plasma-facing layer is referred to as 'armour', which is made of either carbon fibre reinforced carbon composite (CFC) or tungsten (W). CFC is the reference design solution for the lower part of the vertical target of the ITER divertor. The armour is joined onto an actively cooled substrate, the heat sink, made of precipitation hardened copper alloy CuCrZr through a thin pure copper interlayer to decrease, by plastic deformation, the joint interface stresses; in fact, the CFC to Cu joint is affected by the CTE mismatch between the ceramic and metallic material. A new method of joining CFC to copper and CFC/Cu to CuCrZr alloy was effectively developed for the flat-type configuration; the feasibility of this process also for mono-block geometry and the development of a procedure for testing mono-block-type mock-ups is described in this work. The mono-block configuration consists of copper alloy pipe shielded by CFC blocks. It is worth noting that in mono-block configuration, the large thermal expansion mismatch between CFC and copper alloy is more significant than for flat-tile configuration, due to curved interfaces. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC-Cu-CuCrZr) can be performed in a single heat treatment using the same Cu/Ge based braze. The composite surface was modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The CFC substrate reacts with Cr which, forming a carbide layer, allows a large reduction of the contact angle; then, the brazing of CFC to pure copper and pure copper to CuCrZr by the same treatment is feasible. This process allows to obtain good joints using a non-active brazing

  1. Single-step brazing process for mono-block joints and mechanical testing

    Energy Technology Data Exchange (ETDEWEB)

    Casalegno, V.; Ferraris, M.; Salvo, M.; Rizzo, S. [Politecnico di Torino, Materials Science and Chemical Engineering Dept., Torino (Italy); Merola, M. [ITER International Team, llER Joint Work Site, Cadarache, 13 - St Paul Lez Durance (France)

    2007-07-01

    Full text of publication follows: Plasma facing components act as actively cooled thermal shields to sustain thermal and particle loads during normal and transient operations in ITER (International Thermonuclear Experimental Reactor). The plasma-facing layer is referred to as 'armour', which is made of either carbon fibre reinforced carbon composite (CFC) or tungsten (W). CFC is the reference design solution for the lower part of the vertical target of the ITER divertor. The armour is joined onto an actively cooled substrate, the heat sink, made of precipitation hardened copper alloy CuCrZr through a thin pure copper interlayer to decrease, by plastic deformation, the joint interface stresses; in fact, the CFC to Cu joint is affected by the CTE mismatch between the ceramic and metallic material. A new method of joining CFC to copper and CFC/Cu to CuCrZr alloy was effectively developed for the flat-type configuration; the feasibility of this process also for mono-block geometry and the development of a procedure for testing mono-block-type mock-ups is described in this work. The mono-block configuration consists of copper alloy pipe shielded by CFC blocks. It is worth noting that in mono-block configuration, the large thermal expansion mismatch between CFC and copper alloy is more significant than for flat-tile configuration, due to curved interfaces. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC-Cu-CuCrZr) can be performed in a single heat treatment using the same Cu/Ge based braze. The composite surface was modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The CFC substrate reacts with Cr which, forming a carbide layer, allows a large reduction of the contact angle; then, the brazing of CFC to pure copper and pure copper to CuCrZr by the same treatment is feasible. This process allows to obtain good joints using a non

  2. Interfacial Microstructure and Shear Strength of Brazed Cu-Cr-Zr Alloy Cylinder and Cylindrical Hole by Au Based Solder

    Directory of Open Access Journals (Sweden)

    Zaihua Li

    2017-07-01

    Full Text Available Au-Ge-Ni solder was chosen for brazing of the Cu-Cr-Zr alloy cylinder and a part with a cylindrical hole (sleeve below 550 °C. The Au based solder was first sintered on the surface of the cylinder and then brazed to the inner surface of the sleeve. The effects of the heating process, the temperature and the holding time at the temperature on the microstructure of the sintered layer on the surface of the cylinder, the brazed interfacial microstructure, and the brazed shear strength between the cylinder and the sleeve were investigated by scanning electron microscope, energy dispersive X-ray spectroscopy analysis, and tensile shear tests. By approach of side solder melt feeding and brazing under proper parameters, the voids and micro cracks due to a lack of enough solder melt feeding are greatly lessened and the brazed shear strength of 100 MPa is ensured even with large clearances around 0.01 mm.

  3. Laser hybrid brazing of oxide ceramics for high temperature gas sensing applications in (V)HTRS

    Energy Technology Data Exchange (ETDEWEB)

    Heilmann, F. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Advance Engineering; Technische Univ. Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering; Rixecker, G. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Advance Engineering; Boerner, F.D.; Lippmann, W.; Hurtado, A. [Technische Univ. Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering

    2009-07-01

    It has been shown that the use of halogen lamps to assist laser brazing reduces total energy and joining time. For parts with specific geometries not suitable for a rotation process, an assistive heating with halogen lamps might be even more beneficial, to alleviate temperature gradients and transients. Forsterite-based ceramics are highly suitable as a joining partner for ZrO{sub 2}, especially in a laser brazing process based on volume heating. By adding Fe{sub 2}O{sub 3} to the raw powder mixture, the absorptivity of the forsterite ceramic can be tuned with an optimum at 0.1 wt.% Fe, reducing the necessary laser energy input even more. (orig.)

  4. Determinants of the quality of brazed joints of nickel-based superalloys

    Directory of Open Access Journals (Sweden)

    Katarzyna Strzelczak

    2017-10-01

    Full Text Available In the aerospace industry, passenger safety depends on proper quality control at each production stage. The main responsibility for the correct operation of the aircraft lies within a gas turbine. A proper and rigorous selection of the gas turbine construction material is required, and in a further step, the method of joining the construction parts. Nickel superalloys due to the high heat resistance, strength and creep resistance at high temperatures, toughness and corrosion resistance, are very often used for the construction of a gas turbine engine. In the next step, the selection of joining method is necessary. This method must be able to achieve high-quality connections, resistant to work at high temperatures and corrosive environments. The most effective bonding method that meets the above conditions is brazing. In this study non-destructive (visual test and destructive (metallographic test of brazed joint of Inconel 718 and Inconel 625 were conducted.

  5. High heat flux test of tungsten brazed mock-ups developed for KSTAR divertor

    Energy Technology Data Exchange (ETDEWEB)

    Song, J.H. [National Fusion Research Institute, Daejeon (Korea, Republic of); Kim, K.M., E-mail: kyungmin@nfri.re.kr [National Fusion Research Institute, Daejeon (Korea, Republic of); Hong, S.H.; Kim, H.T.; Park, S.H.; Park, H.K.; Ahn, H.J. [National Fusion Research Institute, Daejeon (Korea, Republic of); Kim, S.K.; Lee, D.W. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-11-01

    The tungsten (W) brazed flat type mock-up which consists of W, OFHC-Cu (oxygen-free high conductive copper) and CuCrZr alloy has been designed for KSTAR divertor in preparation for KSTAR upgrade with 17 MW heating power. For verification of the W brazed mock-up, the high heat flux test is performed at KoHLT-EB (Korea High Heat Load Test Facility-Electron Beam) in KAERI (Korea Atomic Energy Research Institute). Three mock-ups are tested for several thousand thermal cycles with absorbed heat flux up to 5 MW/m{sup 2} for 20 s duration. There is no evidence of the failure at the bonding joints of all mock-ups after HHF test. Finite element analysis (FEA) is performed to interpret the result of the test. As a result, it is considered that the local area in the water is in the subcooled boiling regime.

  6. Electric strength of metal-ceramic brazed units of thermionic energy converters in cesium vapours

    International Nuclear Information System (INIS)

    Belousenko, A.P.; Vasilchenko, A.V.; Nikolaev, Y.V.

    1989-01-01

    The investigation of electric strength characteristics of the hollow metal-ceramic brazed units of thermionic energy converters with the insulator 1 = 10-50 mm from polycrystal aluminum oxide at the temperature T = 450-750 degrees and the cesium vapour pressure P Cs = 10 - 1 -10 3 Pa has been carried out. The experimental dependencies of the break-down voltage of the brazed units on the temperature, parameter P Cs · 1 and the value of surface electric resistance of the insulators are given as well as the empiric equations obtained with the help of experimental data for calculating the break-down voltage. A mechanism of ceramic insulator influence on electric strength characteristics of the cesium gap is investigated. A breakdown model explaining this influence is proposed

  7. Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Prado, J. de, E-mail: javier.deprado@urjc.es; Sánchez, M.; Ureña, A.

    2017-07-15

    80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface. - Highlights: •W-Eurofer brazed joints, manufactured using Cu-based mechanically alloyed powders as filler is proposed. •The benefits derivate from the alloyed composition could improve the operational brazeability of the studied system. •Tested pre-alloyed fillers have a more homogeneous melting stage which enhances its spreading and flowing capabilities. •This behaviour could lead to work with higher heating rates and lower brazing temperatures.

  8. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    Science.gov (United States)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  9. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    OpenAIRE

    Ramm , D.; Hutchings , I.; Clyne , T.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharp...

  10. Pre-brazed casting and hot radial pressing: A reliable process for the manufacturing of CFC and W monoblock mock-ups

    Energy Technology Data Exchange (ETDEWEB)

    Visca, Eliseo [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, Via E. Fermi, 45, IT-00044 Frascati, RM (Italy)], E-mail: visca@frascati.enea.it; Libera, S.; Mancini, A.; Mazzone, G.; Pizzuto, A. [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, Via E. Fermi, 45, IT-00044 Frascati, RM (Italy); Testani, C. [CSM S.p.A., IT-00128 Castel Romano, RM (Italy)

    2007-10-15

    ENEA is involved in the European International Thermonuclear Experimental Reactor (ITER) R and D activities and, in particular, for the manufacturing of high heat flux plasma-facing components (HHFC), such as the divertor targets, the baffles and the limiters. During last years, ENEA has manufactured actively cooled mock-ups by using different technologies, namely brazing, diffusion bonding and hot isostatic pressing (HIPping). A new manufacturing process has been set up and tested. It was successfully applied for the manufacturing of W armoured monoblock mock-ups. This technique is the HRP (hot radial pressing) based on performing a radial diffusion bonding between the cooling tube and the armour tile by pressurizing only internal tube and by keeping the joining zone in vacuum at the required bonding temperature. The heating is obtained by a standard air furnace. The HRP technique is now used for the manufacturing of CFC armoured monoblock components. For this purpose, some issues have to be faced, like the low CFC tensile strength, the pure copper interlayer between the heat sink and the armour necessary to mitigate the stress at the joint interface, and the low wettability of the pure copper on the CFC matrix. This paper reports the research path followed to manufacture a medium scale vertical target CFC and W armoured mock-up by HRP. A casting of a soft copper interlayer between the tube and the tile was obtained by a new technique: the pre-brazed casting (PBC, ENEA patent). Some preliminary mock-ups with three NB31 CFC tiles were successfully manufactured and tested to thermal fatigue using electron beam facilities. They all reached at least 1000 cycles at 20 MW/m{sup 2} without suffering any damage. The manufactured medium scale vertical target mock-up is now under testing at the FE2000 (France) facility. These activities were performed in the frame of ITER-EFDA contracts.

  11. Pre-brazed casting and hot radial pressing: A reliable process for the manufacturing of CFC and W monoblock mock-ups

    International Nuclear Information System (INIS)

    Visca, Eliseo; Libera, S.; Mancini, A.; Mazzone, G.; Pizzuto, A.; Testani, C.

    2007-01-01

    ENEA is involved in the European International Thermonuclear Experimental Reactor (ITER) R and D activities and, in particular, for the manufacturing of high heat flux plasma-facing components (HHFC), such as the divertor targets, the baffles and the limiters. During last years, ENEA has manufactured actively cooled mock-ups by using different technologies, namely brazing, diffusion bonding and hot isostatic pressing (HIPping). A new manufacturing process has been set up and tested. It was successfully applied for the manufacturing of W armoured monoblock mock-ups. This technique is the HRP (hot radial pressing) based on performing a radial diffusion bonding between the cooling tube and the armour tile by pressurizing only internal tube and by keeping the joining zone in vacuum at the required bonding temperature. The heating is obtained by a standard air furnace. The HRP technique is now used for the manufacturing of CFC armoured monoblock components. For this purpose, some issues have to be faced, like the low CFC tensile strength, the pure copper interlayer between the heat sink and the armour necessary to mitigate the stress at the joint interface, and the low wettability of the pure copper on the CFC matrix. This paper reports the research path followed to manufacture a medium scale vertical target CFC and W armoured mock-up by HRP. A casting of a soft copper interlayer between the tube and the tile was obtained by a new technique: the pre-brazed casting (PBC, ENEA patent). Some preliminary mock-ups with three NB31 CFC tiles were successfully manufactured and tested to thermal fatigue using electron beam facilities. They all reached at least 1000 cycles at 20 MW/m 2 without suffering any damage. The manufactured medium scale vertical target mock-up is now under testing at the FE2000 (France) facility. These activities were performed in the frame of ITER-EFDA contracts

  12. Fast brazing development for the joining of the beryllium armor layer for the ITER First Wall panels

    International Nuclear Information System (INIS)

    Buodot, C.; Boireau, B.; Lorenzetto, P.; Macel, D.

    2006-01-01

    In order to reduce cost and manufacturing time induction brazing is being developed as an alternative to Hot Isostatic Pressing for the joining of the beryllium armor onto the copper alloy heat sink material for the manufacture of First Wall panels for the ITER Blanket. The copper alloy that is currently adopted by ITER is a Copper Chromium Zirconium alloy. Its good mechanical properties are obtained by precipitation hardening by means of an ageing heat treatment at a temperature of about 480 o C. In order to avoid over-ageing and keep acceptable mechanical properties, brazing at higher temperatures must therefore be done as fast as possible. The flat geometry of a panel is not familiar for induction process; nevertheless, a development work was done validating the feasibility of joining beryllium tiles onto a copper chromium zirconium flat surface of a panel by induction brazing process. The development was done in 2 stages: validation of the capability of the induction process to realise a heat cycle on a dummy panel and in parallel, validation of the brazing parameters giving acceptable mechanical results on the beryllium CuCrZr joint. A flat pancake inductor was manufactured and tested on a dummy panel in an induction brazing vessel manufactured for this purpose. Several heating cycles were done with the aim of defining a cycle that gives uniform temperature at the interface of all the beryllium tiles on the entire panel surface. These cycles gave us a temperature range in which the brazing can be performed. A special device for brazing small mock up was also manufactured. This was for the metallurgical characterisation program. Many brazing samples where done and mechanically characterised. Unfortunately, this first metallurgical stage led to unacceptably low shear test values. A complete analysis of this non conformance put in evidence that the bad results were due to the braze material that was not adapted to this process. By changing the braze material

  13. High-power comparison among brazed, clamped and electroformed X-band cavities

    Energy Technology Data Exchange (ETDEWEB)

    Spataro, B., E-mail: bruno.spataro@lnf.infn.it [INFN-LNF, Via E. Fermi 40, 00044 Frascati, Rome (Italy); Alesini, D.; Chimenti, V. [INFN-LNF, Via E. Fermi 40, 00044 Frascati, Rome (Italy); Dolgashev, V. [SLAC, 2575 Sand Hill Road, Menlo Park, CA 94025 (United States); Higashi, Y. [KEK 1-1 Oho, Tsukuba, Ibaraki, 305-0801 (Japan); Migliorati, M.; Mostacci, A. [University of Rome Sapienza, Department of Fundamental and Applied Science for Engineering, Via A. Scarpa 14, 00185 Rome (Italy); Parodi, R. [INFN-Genova, Via Dodecaneso 33, 16146 Genova (Italy); Tantawi, S.G.; Yeremian, A.D. [SLAC, 2575 Sand Hill Road, Menlo Park, CA 94025 (United States)

    2011-11-21

    We report the building procedure of X-band copper structures using the electroforming and electroplating techniques. These techniques allow the deposition of copper layers on a suitable die and they can be used to build RF structures avoiding the high temperature brazing step in the standard technique. We show the constructed prototypes and low power RF measurements and discuss the results of the high power tests at SLAC National Accelerator Laboratory.

  14. Large Area Active Brazing of Multi-tile Ceramic-Metal Structures

    Science.gov (United States)

    2012-05-01

    metallurgical bonds. The major disadvantage of using active brazing for metals and ceramics is the high processing temperature required that results in...steels) and form strong, metallurgical bonds. However, the high processing temperatures result in large strain (stress) build-up from the inherent...metals such as titanium alloys and stainless steels) and form strong, metallurgical bonds. However, the high processing temperatures result in large

  15. Effect of dual laser beam on dissimilar welding-brazing of aluminum to galvanized steel

    Science.gov (United States)

    Mohammadpour, Masoud; Yazdian, Nima; Yang, Guang; Wang, Hui-Ping; Carlson, Blair; Kovacevic, Radovan

    2018-01-01

    In this investigation, the joining of two types of galvanized steel and Al6022 aluminum alloy in a coach peel configuration was carried out using a laser welding-brazing process in dual-beam mode. The feasibility of this method to obtain a sound and uniform brazed bead with high surface quality at a high welding speed was investigated by employing AlSi12 as a consumable material. The effects of alloying elements on the thickness of intermetallic compound (IMC) produced at the interface of steel and aluminum, surface roughness, edge straightness and the tensile strength of the resultant joint were studied. The comprehensive study was conducted on the microstructure of joints by means of a scanning electron microscopy and EDS. Results showed that a dual-beam laser shape and high scanning speed could control the thickness of IMC as thin as 3 μm and alter the failure location from the steel-brazed interface toward the Al-brazed interface. The numerical simulation of thermal regime was conducted by the Finite Element Method (FEM), and simulation results were validated through comparative experimental data. FEM thermal modeling evidenced that the peak temperatures at the Al-steel interface were around the critical temperature range of 700-900 °C that is required for the highest growth rate of IMC. However, the time duration that the molten pool was placed inside this temperature range was less than 1 s, and this duration was too short for diffusion-control based IMC growth.

  16. Synchronous separation, seaming, sealing and sterilization (S4) using brazing for sample containerization and planetary protection

    Science.gov (United States)

    Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart; Bao, Xiaoqi; Lindsey, Cameron; Kutzer, Thomas; Salazar, Eduardo

    2018-03-01

    The return of samples back to Earth in future missions would require protection of our planet from the risk of bringing uncontrolled biological materials back with the samples. This protection would require "breaking the chain of contact (BTC)", where any returned material reaching Earth for further analysis would have to be sealed inside a container with extremely high confidence. Therefore, the acquired samples would need to be contained while destroying any potential biological materials that may contaminate the external surface of the container. A novel process that could be used to contain returning samples has been developed and demonstrated in a quarter scale size. The process consists of brazing using non-contact induction heating that synchronously separates, seams, seals and sterilizes (S4) the container. The use of brazing involves melting at temperatures higher than 500°C and this level of heating assures sterilization of the exposed areas since all carbon bonds (namely, organic materials) are broken at this temperature. The mechanism consists of a double wall container with inner and outer shells having Earth-clean interior surfaces. The process consists of two-steps, Step-1: the double wall container halves are fabricated and brazed (equivalent to production on Earth); and Step-2 is the S4 process and it is the equivalent to the execution on-orbit around Mars. In a potential future mission, the double wall container would be split into two halves and prepared on Earth. The potential on-orbit execution would consist of inserting the orbiting sample (OS) container into one of the halves and then mated to the other half and brazed. The latest results of this effort will be described and discussed in this manuscript.

  17. Experimental Results For Hydrocarbon Refrigerant Vaporization In Brazed Plate Heat Exchangers at High Pressure

    OpenAIRE

    Desideri, Adriano; Schmidt Ommen, Torben; Wronski, Jorrit; Quoilin, Sylvain; Lemort, Vincent; Haglind, Fredrik

    2016-01-01

    In this contribution, the experimental heat transfer coefficient  and the pressure drop measured during HFC refrigerants vaporization inside small brazed plate heat exchanger (PHE) at typical evaporation temperature for organic Rankine cycle systems for low thermal energy quality applications are presented. Scientific work focusing on the heat transfer in PHEs has been carried out since the late 19th century. More recent publications have been focusing on vaporization and condensation of ref...

  18. Experimental results for hydrocarbon refrigerant vaporization in brazed plate heat exchangers at high pressure

    OpenAIRE

    Desideri, Adriano; Rhyl Kaern, Martin; Ommen Schmidt, Torben; Wronski, Jorrit; Quoilin, Sylvain; Lemort, Vincent; Haglind, Fredrik

    2016-01-01

    In recent years the interest in small capacity organic Rankine cycle (ORC) power systems for harvesting low quality waste thermal energy from industrial processes has been steadily growing. Micro ORC systems are normally equipped with brazed plate heat exchangers which allows for efficient heat transfer with a compact design. An accurate prediction of the heat transfer process characterizing these devices is required from the design phase to the development of model- based control strategies....

  19. Elastic-plastic-creep analysis of brazed carbon-carbon/OFHC divertor tile concepts for TPX

    International Nuclear Information System (INIS)

    Chin, E.; Reis, E.E.

    1995-01-01

    The 7.5 MW/m 2 heat flux requirements for the TPX divertor necessitate the use of high conductivity carbon-carbon (C-C) tiles that are brazed to annealed copper (OFHC) coolant tubes. Significant residual stresses are developed in the C-C tiles during the braze process due to large differences in the thermal expansion coefficients between these materials. Analyses which account for only the elastic-plastic strains developed in the OFHC tube may not accurately characterize the behavior of the tube during brazing. The elevated temperature creep behavior of the copper coolant tubes intuitively should reduce the calculated residual stresses in the C-C tiles. Two divertor tile concepts, the monoblock and the archblock, were analyzed for residual stress using 2-D finite element analysis for elastic-plastic-creep behavior of the OFHC tube during an assumed braze cooldown cycle. The results show that the inclusion of elevated temperature creep effects decrease the calculated residual stresses by only about 10% when compared to those analyses in which only elastic-plastic behavior of the OFHC is accounted for. The primary reason that creep effects at higher temperatures are not more significant is due to the low yield stress and nearly flat-top stress-strain curve of annealed OFHC. Since high temperature creep plays less of a role in the residual stress levels than previously thought, future scoping studies can be done in an elastic-plastic analysis with confidence that the stresses will be within approximately 10% of an elastic-plastic-creep analysis

  20. Brazing of zirconia to titanium using Ag-Cu and Au-Ni filler alloys

    Directory of Open Access Journals (Sweden)

    Jean S. Pimenta

    2013-12-01

    Full Text Available Advanced ceramic is usually joined to metal by the well-known direct brazing process, where costly active filler alloys can be considered a limitation. Brazing using active-metal-free filler alloy as insert between the joint components is an attempt to overcome it. The active metal diffusion from the titanium member through the bulk of molten filler to the ceramic was responsible to produce an active filler alloy in loco and promote reduction of the zirconium oxide to improve wetting on the ceramic surface. Unalloyed titanium was joined in a high-vacuum furnace (<3x10-5 mbar to yttria-tetragonal zirconia polycristals (Y-TZP and zirconia partially stabilized with magnesia (Mg-PSZ, where commercial fillers Ag-28Cu and Au-18Ni with respective thermal cycles were evaluated. Helium gas leak detection test was performed at the ceramic/metal interface at room temperature; samples from reliable vacuum tight joints were examined by microstructural analysis techniques and energy dispersive X-ray analysis at the joint cross-section. Tight joints were produced with eutectic Ag-Cu filler, revealing an intermetallic layer and a dark reaction layer near the ceramic surface; titanium diffusion was efficient for superficial chemical interactions between individual components. Brazing joints were also tested using three-point flexure testing.

  1. Heating and thermal control of brazing technique to break contamination path for potential Mars sample return

    Science.gov (United States)

    Bao, Xiaoqi; Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Campos, Sergio

    2017-04-01

    The potential return of Mars sample material is of great interest to the planetary science community, as it would enable extensive analysis of samples with highly sensitive laboratory instruments. It is important to make sure such a mission concept would not bring any living microbes, which may possibly exist on Mars, back to Earth's environment. In order to ensure the isolation of Mars microbes from Earth's Atmosphere, a brazing sealing and sterilizing technique was proposed to break the Mars-to-Earth contamination path. Effectively, heating the brazing zone in high vacuum space and controlling the sample temperature for integrity are key challenges to the implementation of this technique. The break-thechain procedures for container configurations, which are being considered, were simulated by multi-physics finite element models. Different heating methods including induction and resistive/radiation were evaluated. The temperature profiles of Martian samples in a proposed container structure were predicted. The results show that the sealing and sterilizing process can be controlled such that the samples temperature is maintained below the level that may cause damage, and that the brazing technique is a feasible approach to breaking the contamination path.

  2. Preparation of W/CuCrZr monoblock test mock-up using vacuum brazing technique

    International Nuclear Information System (INIS)

    Singh, Kongkham Premjit; Khirwadkar, Samir S.; Bhope, Kedar; Patel, Nikunj; Mokaria, Prakash K.; Mehta, Mayur

    2015-01-01

    Development of the joining for W/CuCrZr monoblock PFC test mock-up is an interest area in Fusion R and D. W/Cu bimetallic material has prepared using OFHC copper casting approach on the radial surface of W monoblock tile surface. The W/Cu bimetallic material has been joined with CuCrZr tube (heat sink) material with the vacuum brazing route. Vacuum brazing of W/Cu-CuCrZr has been performed @ 970 °C for 10 mins using NiCuMn-37 filler material under deep vacuum environment (10 -6 mbar). Graphite fixtures were used for OFHC copper casting and vacuum brazing experiments. The joint integrity of W/Cu-CuCrZr monoblock mock-up on W/Cu and Cu-CuCrZr has been checked using ultrasonic immersion technique. Micro-structural examination and Spot-wise elemental analysis have been carried out using HR-SEM and EDAX. The results of the experimental work will be discussed in the paper. (author)

  3. Vacuum brazing of metals (1961); Brassure sous vide des metaux (1961)

    Energy Technology Data Exchange (ETDEWEB)

    Lapujoulade, J [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1961-07-01

    We have studied brazing in vacuum aiming its application for the making of containers and apparatus meant for high vacuum (p < 10{sup -8} torr). We first define the wettability of a brazing alloy on a metal and we remind the influence of the various parameters which act on this wettability (nature of the solid, of the liquid, geometrical and physicochemical state of the surface, metallurgical reactions occurring at the interface, temperature, time). We give then the results of the tests carried out in order to determine the conditions of wettability in vacuum of some brazing alloys on metals which can be used for the above mentioned apparatus (stainless steel, aluminium, bronze, titanium, zirconium, kovar, nickel, copper). (author) [French] Nous avons etudie la brasure sous vide en vue de son application a la construction d'enceintes et apparelilage destines a l'obtention des vides eleves (p < 10{sup -8} torr). Nous definissons d'abord la mouillabilite d'une brasure sur un metal et nous rappelons l'influence des differents parametres qui agissent sur cette mouillabilite (nature du solide, du liquide, etat geometrique et physico-chimique de la surface, reactions metallurgiques a l'interface, temperature, temps). Nous donnons ensuite les resultats des essais effectues dans le but de determiner les conditions de mouillabilite sous vide de certaines brassures sur des metaux utilisables dans les constructions mentionnees ci-dessus (acier inoxydable, bronze d'aluminium, titane, zirconium, kovar, nickel, cuivre). (auteur)

  4. Mechanical Design, Brazing and Assembly Procedures of the LINAC4 RFQ

    CERN Document Server

    Mathot, S; Briswalter, A; Callamand, Th; Carosone, J; Favre, N; Geisser, J M; Lombardi, A; Maire, V; Malabaila, M; Pugnat, D; Richerot, Ph; Riffaut, B; Rossi, C; Timmins, M; Vacca, A; Vandoni, G; Vretenar, M

    2010-01-01

    The Linac4 RFQ will accelerate the H- beam from the ion source to the energy of 3 MeV. The RFQ is composed of three sections of one meter each, assembled by means of ultra high vacuum flanges and adjustable centring rings. The complete 3-m long RFQ will be supported isostatically over 3 points like a simple beam in order to minimise the maximum deflection. The ridge line, used to feed the RF power into the RFQ, will be supported via springs and its position adjusted in such way that no strain is introduced into the RFQ at the moment of its connection. The mechanical design has been done at CERN where the modules are completely manufactured, heat treated and brazed also. In that way, all of the processes are carefully controlled and the influence, notably of the heat treatments, has been understood in a better way. Since 2002 several four vanes RFQ modules have been brazed at CERN for the TRASCO and IPHI projects. A two-step brazing procedure has been tested. This technique is actually used for the assembly of...

  5. Novel Approach to Increase the Energy-related Process Efficiency and Performance of Laser Brazing

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Radel, T.; Vollertsen, F.

    Although laser brazing is well established, the energy-related efficiency of this joining method is quite low. That is because of low absorptivity of solid-state laser radiation, especially when copper base braze metals are used. Conventionally the laser beam is set close to the vertical axis and the filler wire is delivered under a flat angle. Therefore, the most of the utilized laser power is reflected and thus left unexploited. To address this situation an alternative processing concept for laser brazing, where the laser beam is leading the filler wire, has been investigated intending to make use of reflected shares of the laser radiation. Process monitoring shows, that the reflection of the laser beam can be used purposefully to preheat the substrate which is supporting the wetting and furthermore increasing the efficiency of the process. Experiments address a standard application from the automotive industry joining zinc coated steels using CuSi3Mn1 filler wire. Feasibility of the alternative processing concept is demonstrated, showing that higher processing speeds can be attained, reducing the required energy per unit length while maintaining joint properties.

  6. Solidification processing of monotectic alloy matrix composites

    Science.gov (United States)

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  7. Matrix theory

    CERN Document Server

    Franklin, Joel N

    2003-01-01

    Mathematically rigorous introduction covers vector and matrix norms, the condition-number of a matrix, positive and irreducible matrices, much more. Only elementary algebra and calculus required. Includes problem-solving exercises. 1968 edition.

  8. Optimisation of composite metallic fuel for minor actinide transmutation in an accelerator-driven system

    Science.gov (United States)

    Uyttenhove, W.; Sobolev, V.; Maschek, W.

    2011-09-01

    A potential option for neutralization of minor actinides (MA) accumulated in spent nuclear fuel of light water reactors (LWRs) is their transmutation in dedicated accelerator-driven systems (ADS). A promising fuel candidate dedicated to MA transmutation is a CERMET composite with Mo metal matrix and (Pu, Np, Am, Cm)O 2-x fuel particles. Results of optimisation studies of the CERMET fuel targeting to increasing the MA transmutation efficiency of the EFIT (European Facility for Industrial Transmutation) core are presented. In the adopted strategy of MA burning the plutonium (Pu) balance of the core is minimized, allowing a reduction in the reactivity swing and the peak power form-factor deviation and an extension of the cycle duration. The MA/Pu ratio is used as a variable for the fuel optimisation studies. The efficiency of MA transmutation is close to the foreseen theoretical value of 42 kg TW -1 h -1 when level of Pu in the actinide mixture is about 40 wt.%. The obtained results are compared with the reference case of the EFIT core loaded with the composite CERCER fuel, where fuel particles are incorporated in a ceramic magnesia matrix. The results of this study offer additional information for the EFIT fuel selection.

  9. Optimisation of composite metallic fuel for minor actinide transmutation in an accelerator-driven system

    International Nuclear Information System (INIS)

    Uyttenhove, W.; Sobolev, V.; Maschek, W.

    2011-01-01

    A potential option for neutralization of minor actinides (MA) accumulated in spent nuclear fuel of light water reactors (LWRs) is their transmutation in dedicated accelerator-driven systems (ADS). A promising fuel candidate dedicated to MA transmutation is a CERMET composite with Mo metal matrix and (Pu, Np, Am, Cm)O 2-x fuel particles. Results of optimisation studies of the CERMET fuel targeting to increasing the MA transmutation efficiency of the EFIT (European Facility for Industrial Transmutation) core are presented. In the adopted strategy of MA burning the plutonium (Pu) balance of the core is minimized, allowing a reduction in the reactivity swing and the peak power form-factor deviation and an extension of the cycle duration. The MA/Pu ratio is used as a variable for the fuel optimisation studies. The efficiency of MA transmutation is close to the foreseen theoretical value of 42 kg TW -1 h -1 when level of Pu in the actinide mixture is about 40 wt.%. The obtained results are compared with the reference case of the EFIT core loaded with the composite CERCER fuel, where fuel particles are incorporated in a ceramic magnesia matrix. The results of this study offer additional information for the EFIT fuel selection.

  10. Inert Welding/Brazing Gas Filters and Dryers

    Science.gov (United States)

    Goudy, Jerry

    2009-01-01

    The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heat-flux environments (150 W/sq cm) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading-edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same "pick" location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is

  11. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    Science.gov (United States)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  12. Synthesis and characterization of Ni-Mo filler brazing alloy for Mo-W joining for microwave tube technology

    Directory of Open Access Journals (Sweden)

    Frank Ferrer Sene

    2013-04-01

    Full Text Available A brazing process based on Ni-Mo alloy was developed to join porous tungsten cathode bottom and dense molybdenum cathode body for microwave tubes manufacture. The Ni-Mo alloy was obtained by mixing and milling powders in the eutectic composition, and applied on the surface of the components. The brazing was made at 1400 °C by using induction heating in hydrogen for 5 minutes. Alumina surfaces were coated with the binder and analyzed by Energy Dispersive X-rays Fluorescence. The brazed samples were analyzed by Scanning Electron Microscopy coupled to Energy Dispersive Spectroscopy. Stress-strain tests were performed to determine the mechanical behavior of the joining. The quality of the brazing was evaluated by assuring the presence of a "meniscus" formed by the Ni-Mo alloy on the border of the tungsten and molybdenum joint, the absence of microstructural defects in the interface between the tungsten and molybdenum alloys, and the adhesion of the brazed components.

  13. Experimental evaluation of brazed molybdenum-graphite bonds for the divertor of the NET/ITER nuclear fusion device

    International Nuclear Information System (INIS)

    Smid, I.; Linke, J.; Nickel, H.; Kny, E.; Reheis, N.; Kneringer, G.; Bolt, H.

    1995-01-01

    Composites consisting of plasma-facing carbon material brazed to molybdenum (TZM) substrates are a promising system for the divertor of the Next European Torus (NET) and the International Thermonuclear Experimental Reactor (ITER). Isotropic graphite and a refractory metal (molybdenum or TZM, a high temperature alloy of molybdenum), two dissimilar substrate materials, yet closely matched in their thermal expansivities, were joined with the use of four different high-temperature brazes: Zr, 90Ni-10Ti, 90Cu- 10Ti, and 70Ag-27Cu-3Ti (compositions in wt%). A summary is given of experiments on mechanical strength, heat transfer capability, structural changes, and failure modes under high heat loads of brazed bonds. Tensile-strength tests on the brazing interface prove the suitability of the brazes up to their melting point. The expected enhancement in thermal contact compared with graphite is confirmed. Passively cooled tiles of dimensions 25 mm x 25 mm were subjected to thermal cycling in electron-beam simulations. Heat fluxes of up to 10 MW m -2 were applied. (author)

  14. Experimental evaluation of brazed molybdenum-graphite bonds for the divertor of the NET/ITER nuclear fusion device

    International Nuclear Information System (INIS)

    Smid, Ivica; Linke, Jochen; Nickel, Hubertus; Kny, Erich; Reheis, Nikolaus; Kneringer, Guenther; Bolt, Harald

    1990-01-01

    Composites consisting of plasma-facing carbon material brazed to molybdenum (TZM) substrates are a promising system for the divertor of the Next European Torus (NET) and the International Thermonuclear Experimental Reactor (ITER). Isotropic graphite and a refractory metal (molybdenum or TZM, a high temperature alloy of molybdenum), two dissimilar substrate materials, yet closely matched in their thermal expansivities, were joined with the use of four different high-temperature brazes: Zr,90Ni-10Ti,90Cu-10Ti, and 70Ag-27Cu-3Ti(compositions in wt%). A summary is given of experiments on mechanical strength, heat transfer capability, structural changes, and failure modes under high heat loads of brazed bonds. Tensile-strength tests on the brazing interface prove the suitability of the brazes up to their melting point. The expected enhancement in thermal contact compared with graphite is confirmed. Passively cooled tiles of dimensions 25 mm x 25 mm were subjected to thermal cycling in electron-beam simulations. Heat fluxes of up to 10 MW m -2 were applied. (author)

  15. The interaction of reaction-bonded silicon carbide and inconel 600 with a nickel-based brazing alloy

    Science.gov (United States)

    McDermid, J. R.; Pugh, M. D.; Drew, R. A. L.

    1989-09-01

    The objective of the present research was to join reaction-bonded silicon carbide (RBSC) to INCONEL 600 (a nickel-based superalloy) for use in advanced heat engine applications using either direct brazing or composite interlayer joining. Direct brazing experiments employed American Welding Society (AWS) BNi-5, a commercial nickel-based brazing alloy, as a filler material; composite interlayers consisted of intimate mixtures of α-SiC and BNi-5 powders. Both methods resulted in the liquid filler metal forming a Ni-Si liquid with the free Si in the RBSC, which, in turn, reacted vigorously with the SiC component of the RBSC to form low melting point constituents in both starting materials and Cr carbides at the metal-ceramic interface. Using solution thermodynamics, it was shown that a Ni-Si liquid of greater than 60 at. pct Ni will decompose a-SiC at the experimental brazing temperature of 1200 ‡C; these calculations are consistent with the experimentally observed composition profiles and reaction morphology within the ceramic. It was concluded that the joining of RBSC to INCONEL 600 using a nickel-based brazing alloy is not feasible due to the inevitability of the filler metal reacting with the ceramic, degrading the high-temperature properties of the base materials.

  16. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    International Nuclear Information System (INIS)

    Ramm, D.A.J.; Hutchings, I.M.; Clyne, T.W.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharply reducing the erosive wear at high erodent impact angles, whilst retaining the good erosion resistance of ceramics at low angles. It is shown that the proportion of metal and ceramic at the free surface can be specified so as to optimise the erosion resistance. Experiments have also been carried out on the resistance of the coatings to debonding during four-point bending of the coated substrate. Progress is being made towards the tailoring of composition profiles in graded coatings so as to optimise the combination of erosion resistance and adhesion. (orig.)

  17. Deposition of thin film of titanium on ceramic substrate using the discharge for hollow cathode for Al2O3/Al2O3 indirect brazing

    Directory of Open Access Journals (Sweden)

    Mary Roberta Meira Marinho

    2009-01-01

    Full Text Available Thin films of titanium were deposited onto Al2O3 substrate by hollow cathode discharge method for the formation of a ceramic-ceramic joint using indirect brazing method. An advantage of using this technique is that a relatively small amount of titanium is required for the metallization of the ceramic surface when compared with other conventional methods. Rapidly solidified brazing filler of Cu49Ag45Ce6 in the form of ribbons was used. The thickness of deposited titanium layer and the brazing temperature/time were varied. The quality of the brazed joint was evaluated through the three point bending flexural tests. The brazed joints presented high flexural resistance values up to 176 MPa showing the efficiency of the technique.

  18. TETIG diagrams - a new way to optimise the design parameters and heat treatment of joints made in high-temperature brazing alloys. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, R. (UKAEA Springfields Nuclear Power Development Labs.)

    1982-12-01

    The applications and problems of brazing are reviewed. Phase studies with the braze filler metal chosen for the LMFBR 9% Cr 1% Mo tube-in-tube joint work (BNi4), are discussed, with special reference to the problem of how to eliminate the centre-line eutectics containing hard, brittle compounds. A TETIG diagram is explained with reference to the variables (1) temperature of brazing operation; (2) time of soaking at temperature; and (3) the gap within the joints. Experiments are reported on brazing specimens of AISI 321 stainless steel, using braze filler metals containing various proportions of boron and silicon as the melting point temperature depressant. TETIG diagrams are constructed and used to predict how to optimize further joints. Micrographs show the effects of the variables on the microstructures.

  19. TETIG diagrams - a new way to optimise the design parameters and heat treatment of joints made in high-temperature brazing alloys

    International Nuclear Information System (INIS)

    Johnson, R.

    1982-01-01

    The applications and problems of brazing are reviewed. Phase studies with the braze filler metal chosen for the LMFBR 9% Cr 1% Mo tube-in-tube joint work (BNi4), are discussed, with special reference to the problem of how to eliminate the centre-line eutectics containing hard, brittle compounds. A TETIG diagram is explained with reference to the variables (1) temperature of brazing operation; (2) time of soaking at temperature; and (3) the gap within the joints. Experiments are reported on brazing specimens of AISI 321 stainless steel, using braze filler metals containing various proportions of boron and silicon as the melting point temperature depressant. TETIG diagrams are constructed and used to predict how to optimize further joints. Micrographs show the effects of the variables on the microstructures. (UK)

  20. Joining of aluminum and stainless steel using AlSi10 brazing filler: Microstructure and mechanical properties

    Science.gov (United States)

    Fedorov, Vasilii; Uhlig, Thomas; Wagner, Guntram

    2017-07-01

    Joining of dissimilar materials like stainless steel and aluminum is of special interest for automotive applications. Due to the different properties of these materials, suitable joining techniques are required. Brazing offers the possibilities to manufacture high performance joints in one step and at low joining temperatures. However, these joints often need to withstand a high number of high cyclic loads during application. Therefore, in addition to the monotonic properties, the fatigue behavior of the produced joints must be considered and evaluated. In the present work, specimens are manufactured by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as in fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  1. Influences of Nozzle Material on Laser Droplet Brazing Joints with Cu89Sn11 Preforms

    Science.gov (United States)

    Stein, Stefan; Heberle, Johannes; Gürtler, Franz Josef; Cvecek, Kristian; Roth, Stephan; Schmidt, Michael

    This paper presents latest results on the influences of nozzle material and geometry on the electromechanical contacting of sensitive piezoceramic actuator modules. Two nozzle types have been investigated,a standard WC/Co nozzle which is used for soldering applications and a novelceramic nozzle. Applications for active piezoceramic components integrated in structural parts are e.g. active damping, energy harvesting, or monitoring of vibrations and material failure. Anup to now unsolved problem is the electrical contacting of such components without damaging the conductor or the metallization of the ceramic substrate. Since piezoelectric components are to be integrated into structures made of casted aluminum, requirements are high mechanical strength and temperature resistance. Within this paper a method forcontacting piezoceramic modules is presented. A spherical braze preform of tin bronze Cu89Sn11 with a diameter of 600 μm is located in a ceramic nozzle and is subsequently melted by a laser pulse. The liquid solder is ejected from the nozzlevia nitrogen overpressure and wets the surface of the metallization pad and the Cu-wire, resulting in a brazing joint after solidification. The process is called laser droplet brazing (LDB). To asses the thermal evolution during one cycle WC/Co and ZTA have been simulated numerically for two different geometries enabling a proposition weather the geometry or the material properties have a significant influence on the thermal load during one cycle. To evaluate the influence of the nozzle on the joint the positioning accuracy, joint height and detachment times have been evaluated. Results obtained with the ZTA nozzle show comparable positioning accuracies to a WC/Co nozzle with a lower standard deviation of solder detachment time.

  2. Adhesive bonding and brazing of nanocrystalline diamond foil onto different substrate materials

    Science.gov (United States)

    Lodes, Matthias A.; Sailer, Stefan; Rosiwal, Stefan M.; Singer, Robert F.

    2013-10-01

    Diamond coatings are used in heavily stressed industrial applications to reduce friction and wear. Hot-filament chemical vapour deposition (HFCVD) is the favourable coating method, as it allows a coating of large surface areas with high homogeneity. Due to the high temperatures occurring in this CVD-process, the selection of substrate materials is limited. With the desire to coat light materials, steels and polymers a new approach has been developed. First, by using temperature-stable templates in the HFCVD and stripping off the diamond layer afterwards, a flexible, up to 150 μm thick and free standing nanocrystalline diamond foil (NCDF) can be produced. Afterwards, these NCDF can be applied on technical components through bonding and brazing, allowing any material as substrate. This two-step process offers the possibility to join a diamond layer on any desired surface. With a modified scratch test and Rockwell indentation testing the adhesion strength of NCDF on aluminium and steel is analysed. The results show that sufficient adhesion strength is reached both on steel and aluminium. The thermal stress in the substrates is very low and if failure occurs, cracks grow undercritically. Adhesion strength is even higher for the brazed samples, but here crack growth is critical, delaminating the diamond layer to some extent. In comparison to a sample directly coated with diamond, using a high-temperature CVD interlayer, the brazed as well as the adhesively bonded samples show very good performance, proving their competitiveness. A high support of the bonding layer could be identified as crucial, though in some cases a lower stiffness of the latter might be acceptable considering the possibility to completely avoid thermal stresses which occur during joining at higher temperatures.

  3. Diamond brazing - interfacial reactions and wetting; Loeten von Diamant - Grenzflaechenreaktionen und Benetzung

    Energy Technology Data Exchange (ETDEWEB)

    Tillmann, W.; Osmanda, A.M.; Yurchenko, S. [Lehrstuhl fuer Werkstofftechnologie, Universitaet Dortmund, Leonhard-Euler-Str. 2, 44227 Dortmund (Germany); Theisen, W. [Ruhr-Universitaet Bochum, Lehrstuhl Werkstofftechnik (Germany)

    2005-08-01

    Diamond tools are increasingly gaining importance as cutting materials for various construction materials. The quality of synthetic diamonds, monocrystalline as well as polycrystalline or CVD-diamonds has been significantly improved over the last years. Integrating these cutting materials requires adequate joining technologies that produce sound joints without exposing the temperature sensitive diamond to too elevated temperatures. The paper highlights current developments in the joining of synthetic diamonds to steel and cemented carbide. Owing to their covalent atomic bonding diamonds cannot easily be wetted and joined by employing conventional brazing alloys. Hence, active agents are needed to foster an interfacial reaction. Different active filler concepts are presented and discussed regarding their joint formation. The brazing temperatures influence not only possible diamond degradation but also the interfacial decomposition of the diamond due to the formation of corresponding reaction layers.Active brazing, monocrystalline. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Diamantwerkstoffe erlangen zunehmend Bedeutung als Schneidmaterialien in Diamantwerkzeugen fuer die Bearbeitung verschiedener Konstruktionswerkstoffe. Die Qualitaet von synthetischen Diamanten, sowohl monokristallinen als auch polykristallinen oder CVD-Diamantschichten konnte in den letzten Jahren deutlich verbessert werden. Die Integration dieser Schneidstoffe erfordert eine angepasste Fuegetechnologie, die fehlerfreie Verbunde bereitstellt, ohne die gegenueber hohen Temperaturen empfindlichen Diamanten zu hohen Temperaturen auszusetzen. Der Beitrag zeigt aktuelle Entwicklungen in der Fuegetechnik von synthetischen Diamanten mit Stahl und Hartmetall auf. Infolge ihrer kovalenten atomaren Bindungen koennen Diamanten nicht ohne weiteres mit herkoemmlichen Lotwerkstoffen benetzt und gefuegt werden. Daher sind reaktive Elemente notwendig, die eine Grenzflaechenreaktion forcieren

  4. Interfacial reactions between sapphire and Ag–Cu–Ti-based active braze alloys

    International Nuclear Information System (INIS)

    Ali, Majed; Knowles, Kevin M.; Mallinson, Phillip M.; Fernie, John A.

    2016-01-01

    The interfacial reactions between two commercially available Ag–Cu–Ti-based active braze alloys and sapphire have been studied. In separate experiments, Ag–35.3Cu–1.8Ti wt.% and Ag–26.7Cu–4.5Ti wt.% alloys have been sandwiched between pieces of R-plane orientated sapphire and heated in argon to temperatures between 750 and 900 °C for 1 min. The phases at the Ag–Cu–Ti/sapphire interfaces have been studied using selected area electron diffraction, energy dispersive X-ray spectroscopy and electron energy loss spectroscopy. Gradual and subtle changes at the Ag–Cu–Ti/sapphire interfaces were observed as a function of temperature, along with the formation of a transient phase that permitted wetting of the sapphire. Unequivocal evidence is shown that when the active braze alloys melt, titanium first migrates to the sapphire and reacts to dissolve up to ∼33 at.% oxygen, forming a nanometre-size polycrystalline layer with a chemical composition of Ti 2 O 1–x (x ≪ 1). Ti 3 Cu 3 O particles subsequently nucleate behind the Ti 2 O 1–x layer and grow to become a continuous micrometre-size layer, replacing the Ti 2 O 1–x layer. Finally at 845 °C, a nanometre-size γ-TiO layer forms on the sapphire to leave a typical interfacial structure of Ag–Cu/Ti 3 Cu 3 O/γ-TiO/sapphire consistent with that seen in samples of polycrystalline alumina joined to itself with these active braze alloys. These experimental observations have been used to establish a definitive bonding mechanism for the joining of sapphire with Ag–Cu alloys activated by small amounts of titanium.

  5. Structure of Cu-Ti brazing filler metal in amorphous and crystalline states

    Energy Technology Data Exchange (ETDEWEB)

    Maksymova, S; Khorunov, V [Paton Electric Welding Institute, NASU, 11 Bozhenko Str., Kyiv, 03680 (Ukraine); Zelinskaya, G [G.V. Kurdyumov Institute of Metal Physics, NASU, Kyiv, 03142 (Ukraine)], E-mail: maksymova@paton.kiev.ua

    2008-02-15

    Structure, chemical homogeneity and phase composition of rapidly quenched ribbons of brazing filler metal Ti{sub 57}Cu{sub 43} were investigated. The ribbons were found to be amorphous. The alloy components are uniformly distributed along the thickness of the strip. High-temperature differential thermal analysis was used to determine temperature ranges of the ribbons crystallization. X-ray diffraction analysis was performed to study phase composition of the rapidly quenched ribbons in the initial state and after their isothermal annealing. Two crystalline phases - {gamma}-CuTi and CuTi{sub 3} being identified in the latter case.

  6. Brazing of Sealing for Instrumentation Feed through of high Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, H. Y.; Ahn, S. H.; Joung, C. Y.; Lee, J. M.; Lee, C. Y. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2011-05-15

    Fuel Test Loop(FTL) is a facility which could conduct a fuel irradiation test at HANARO(High-flux Advanced Neutron Application Reactor). FTL simulates commercial NPP's operating conditions such as the pressure, temperature and neutron flux levels to conduct the irradiation and thermo-hydraulic tests. It is composed of an In-Pile test Section(IPS) and an Out- Pile System(OPS). The OPS contains a pressurizer, cooler, pump, heater and purification system which are necessary to maintain the proper fluid conditions. In addition, the OPS contains engineered safety systems that could safely shutdown both HANARO and FTL if an accident occurs. The IPS accommodating fuel pins has loaded IP-1 hole in HANARO has a double pressure vessel for the design conditions of 350 .deg. C, 17.5MPa and is composed of outer assembly and inner assembly. It has instruments such as a thermocouple, LVDT and SPND to measure the fuel performances during the test. FTL coolant is supplied to the IPS at the core of commercial nuclear power plants and the same temperature, pressure and flow conditions. Sensors installed on the inside of IPS to send a signal transmission MI-Cables to the outside for instrumentation is through the pressure boundary. Therefore, pressure boundary should be maintained in the sealing performance. Brazing is typically lower than the melting point of material without melting the material almost would be like welding when it is necessary to use. It is commonly used to use BAg(ASME II SFA-5.8 UNS-P07563) filler metal, but corrosion occurs containing a large quantity of copper in Bag, and when contact with the coolant, the coolant water quality is influenced. Therefore, using BNi-2(ASME II SFA-5.8 UNS-N99620) filler metal is considered. Brazing at the Sealing Plug in the top of IPS was considered for Mi-cable's integrity and to maintain the pressure boundary. After brazing is performed, brazing the Mi-cable integrity and pressure boundary sealing performance was

  7. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  8. Control of microstructure in soldered, brazed, welded, plated, cast or vapor deposited manufactured components

    Science.gov (United States)

    Ripley, Edward B.; Hallman, Russell L.

    2015-11-10

    Disclosed are methods and systems for controlling of the microstructures of a soldered, brazed, welded, plated, cast, or vapor deposited manufactured component. The systems typically use relatively weak magnetic fields of either constant or varying flux to affect material properties within a manufactured component, typically without modifying the alloy, or changing the chemical composition of materials or altering the time, temperature, or transformation parameters of a manufacturing process. Such systems and processes may be used with components consisting of only materials that are conventionally characterized as be uninfluenced by magnetic forces.

  9. Brazing of Sealing for Instrumentation Feed through of high Pressure Vessel

    International Nuclear Information System (INIS)

    Jeong, H. Y.; Ahn, S. H.; Joung, C. Y.; Lee, J. M.; Lee, C. Y.

    2011-01-01

    Fuel Test Loop(FTL) is a facility which could conduct a fuel irradiation test at HANARO(High-flux Advanced Neutron Application Reactor). FTL simulates commercial NPP's operating conditions such as the pressure, temperature and neutron flux levels to conduct the irradiation and thermo-hydraulic tests. It is composed of an In-Pile test Section(IPS) and an Out- Pile System(OPS). The OPS contains a pressurizer, cooler, pump, heater and purification system which are necessary to maintain the proper fluid conditions. In addition, the OPS contains engineered safety systems that could safely shutdown both HANARO and FTL if an accident occurs. The IPS accommodating fuel pins has loaded IP-1 hole in HANARO has a double pressure vessel for the design conditions of 350 .deg. C, 17.5MPa and is composed of outer assembly and inner assembly. It has instruments such as a thermocouple, LVDT and SPND to measure the fuel performances during the test. FTL coolant is supplied to the IPS at the core of commercial nuclear power plants and the same temperature, pressure and flow conditions. Sensors installed on the inside of IPS to send a signal transmission MI-Cables to the outside for instrumentation is through the pressure boundary. Therefore, pressure boundary should be maintained in the sealing performance. Brazing is typically lower than the melting point of material without melting the material almost would be like welding when it is necessary to use. It is commonly used to use BAg(ASME II SFA-5.8 UNS-P07563) filler metal, but corrosion occurs containing a large quantity of copper in Bag, and when contact with the coolant, the coolant water quality is influenced. Therefore, using BNi-2(ASME II SFA-5.8 UNS-N99620) filler metal is considered. Brazing at the Sealing Plug in the top of IPS was considered for Mi-cable's integrity and to maintain the pressure boundary. After brazing is performed, brazing the Mi-cable integrity and pressure boundary sealing performance was tested

  10. Complex investigation of several silver-less brazed Be/CuCrZr joints

    Energy Technology Data Exchange (ETDEWEB)

    Komarov, A.; Gervash, A.; Komarov, V.; Mazul, I.; Litounovski, N. [Efremov Inst., St Petersburg (Russian Federation); Fedotov, V.; Sevrukov, O. [Moscow Physical Engineering Inst. (Russian Federation); Ganenko, A. [CRISM Prometey, St Petersburg (Russian Federation)

    1998-07-01

    One of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy as heat-sink structure. Such joints should satisfy the different requirements. In particular, these joints should successfully withstand cyclic heat fluxes and should have good properties under neutron irradiation. To study such complex of problems several investigation stages were planned in Russia. This paper presents the results of complex investigation of several silver-less brazed Be/CuCrZr joint candidates. (author)

  11. Complex investigation of several silver-less brazed Be/CuCrZr joints

    International Nuclear Information System (INIS)

    Komarov, A.; Gervash, A.; Komarov, V.; Mazul, I.; Litounovski, N.; Fedotov, V.; Sevrukov, O.; Ganenko, A.

    1998-01-01

    One of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy as heat-sink structure. Such joints should satisfy the different requirements. In particular, these joints should successfully withstand cyclic heat fluxes and should have good properties under neutron irradiation. To study such complex of problems several investigation stages were planned in Russia. This paper presents the results of complex investigation of several silver-less brazed Be/CuCrZr joint candidates. (author)

  12. Synthesis of Thin Film Composite Metal-Organic Frameworks Membranes on Polymer Supports

    KAUST Repository

    Barankova, Eva

    2017-06-01

    Since the discovery of size-selective metal-organic frameworks (MOF) researchers have tried to manufacture them into gas separation membranes. ZIF-8 became the most studied MOF for membrane applications mainly because of its simple synthesis, good chemical and thermal stability, recent commercial availability and attractive pore size. The aim of this work is to develop convenient methods for growing ZIF thin layers on polymer supports to obtain defect-free ZIF membranes with good gas separation properties. We present new approaches for ZIF membranes preparation on polymers. We introduce zinc oxide nanoparticles in the support as a secondary metal source for ZIF-8 growth. Initially the ZnO particles were incorporated into the polymer matrix and later on the surface of the polymer by magnetron sputtering. In both cases, the ZnO facilitated to create more nucleation opportunities and improved the ZIF-8 growth compared to the synthesis without using ZnO. By employing the secondary seeded growth method, we were able to obtain thin (900 nm) ZIF-8 layer with good gas separation performance. Next, we propose a metal-chelating polymer as a suitable support for growing ZIF layers. Defect-free ZIF-8 films with a thickness of 600 nm could be obtained by a contra-diffusion method. ZIF-8 membranes were tested for permeation of hydrogen and hydrocarbons, and one of the highest selectivities reported so far for hydrogen/propane, and propylene/propane was obtained. Another promising method to facilitate the growth of MOFs on polymeric supports is the chemical functionalization of the support surface with functional groups, which can complex metal ions and which can covalently bond the MOF crystals. We functionalized the surface of a common porous polymeric membrane with amine groups, which took part in the reaction to form ZIF-8 nanocrystals. We observed an enhancement in adhesion between the ZIF layer and the support. The effect of parameters of the contra-diffusion experiment

  13. Studies on Ta-Ni alloys as high-temperature braze for SiC-SiC joined products; Untersuchungen zu Ta-Ni-Legierungen als Hochtemperaturlot fuer SiC-SiC Verbunde

    Energy Technology Data Exchange (ETDEWEB)

    Triebert, Anke; Matthey, Bjoern; Martin, Hans-Peter [Fraunhofer Institut fuer Keramische Technologien und Systeme (IKTS), Dresden (Germany)

    2011-07-01

    Active metal brazes have been already established for a number of decades. The current progress of processing technologies and engineering require new and powerful materials also for high-temperature applications. Up to now there are little technically and industrially applicable brazing materials for operation temperatures above 800 C. The investigations described in this paper concerning the Ta-Ni system intend to be the start of a braze material development, which delivers ceramic-ceramic or ceramic-metal joined products. Besides principal considerations and experiments with regard to the investigated material system of Ta-Ni active metal brazing tests to join SIC-SIC components are presented. The joined ceramic component samples are characterized focusing on their materials structure within the joining zone, their crystalline phases of the braze and their mechanical strength at room temperature and high temperatures. The achieved properties demonstrate that Ta-Ni brazes have the potential for future high temperature brazes for ceramics materials. (orig.)

  14. Effects of different brazing and welding methods on the fracture load of various orthodontic joining configurations.

    Science.gov (United States)

    Bock, Jens J; Bailly, Jacqueline; Fuhrmann, Robert A

    2009-06-01

    The aim of this study was to compare the fracture load of different joints made by conventional brazing, tungston inert gas (TIG) and laser welding. Six standardized joining configurations of spring hard quality orthodontic wire were investigated: end-to-end, round, cross, 3 mm length, 9 mm length and 6.5 mm to orthodontic band. The joints were made by five different methods: brazing with universal silver solder, two TIG and two laser welding devices. The fracture loads were measured with a universal testing machine (Zwick 005). Data were analysed with the Mann-Whitney-Wilcoxon and Kruskal-Wallis tests. The significance level was set at Pwelding (Pwelding (826 N). No differences between the various TIG or laser welding devices were demonstrated, although it was not possible to join an orthodontic wire to an orthodontic band using TIG welding. For orthodontic purposes laser and TIG welding are solder free alternatives. TIG welding and laser welding showed similar results. The laser technique is an expensive, but sophisticated and simple method.

  15. Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

    Science.gov (United States)

    Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  16. Mechanics of brazed joints and compliant layers in high heat flux components

    International Nuclear Information System (INIS)

    Lovato, G.; Moret, F.; Chaumat, G.; Cailletaud, G.; Pilvin, P.

    1995-01-01

    Soft layers are of great interest for the joining of dissimilar materials like beryllium, tungsten or carbone base refractory tiles for plasma interface and cooled structures made of copper or molybdenum. Soft layers reduce the residual and in-service stress/strain level without reducing the thermal capability. Thin soft layers interfaces are produced during the brazing or HIP bonding cycles. However, the numerical modelling of the mechanical effect of such soft layers remains largely inaccurate. The camber of [CFC tiles (A05, N11, N112)/Ag-Cu-Ti filler metal/OFHC or TZM substrate] assemblies is recorded during the whole brazing thermal cycle and subsequent thermal fatigue cycles using a special vertical dilatometer. An inverse method based on Finite Element modelling of the samples is used to determine the joint constitutive law. Then, by comparing experiments and FEM calculations, the effects of distributed damage of the CFC and of the strain hardening and thermal softening of OFHC on the in-service stress/strain state of the component are observed. (orig.)

  17. Multi-layer SiC ceramics/Mo joints brazed using high-temperature solders

    International Nuclear Information System (INIS)

    Olesinska, W.; Kesik, J.

    2003-01-01

    The paper presents the results of studies on joining SiC ceramics with molybdenum, with the ceramic surface being activated by titanium, chromium or copper. Titanium or chromium were deposited by the sputtering technique, and copper - by the electro-chemical method. The microstructures of the SiC/Mo joints brazed with the CuMn13Ni3 solder and copper in a nitrogen atmosphere were examined and the results discussed. The joints, in which the ceramic surface was activated in addition with chromium, do not contain mechanical defects caused by the joining process, and the ceramic surface is covered with a continuous layer of the solder. A phase analysis of the interface surface identified an MeSiC phase. The mechanical strength of the joints in which the ceramic surface was modified by the Ti, Cr and Cu layers was markedly greater than that of the joints brazed directly to the uncoated ceramics with the use of active solders. (author)

  18. Mechanics of brazed joints and compliant layers in high heat flux components

    International Nuclear Information System (INIS)

    Lovato, G.; Moret, F.; Chaumat, G.

    1994-01-01

    Soft layers are of great interest for the joining of dissimilar materials like beryllium, tungsten or carbon base refractory tiles for plasma interface and cooled structures made of copper or molybdenum. Soft layers reduce the residual and in-service stress/strain level without reducing the thermal capability. Thin soft layers interfaces are produced during the brazing or HIP bonding cycles. However, the numerical modelling of the mechanical effect of such soft layers remains largely inaccurate. The camber of [CFC tiles (A05, N11, N112)/Ag-Cu-Ti filler metal/OFHC or TZM substrate] assemblies is recorded during the whole brazing thermal cycle and subsequent thermal fatigue cycles using a special vertical dilatometer. An inverse method based on Finite Element modelling of the samples is used to determine the joint constitutive law. Then, by comparing experiments and FEM calculations, the effects of distributed damage of the CFC and of the strain hardening and thermal softening of OFHC on the in-service stress/strain state of the component are observed. (authors). 5 refs., 7 figs

  19. Some properties of low-vapor-pressure braze alloys for thermionic converters

    Science.gov (United States)

    Bair, V. L.

    1978-01-01

    Density, dc electrical resistivity, thermal conductivity, and linear thermal expansion are measured for arc-melted rod-shaped samples of binary eutectics of Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W selected as very-low-pressure braze fillers for thermionic converters. The first two properties are measured at 296 K for Zr-21.7 at% Ru, Zr-13 wt% W, Zr-19 wt% W, Zr-22.3 at% Nb, Nb-66.9 at% Ru, Hf-25.3 wt% Re, Zr-25.7 at% Ta, Hf-22.5 at% W, and Nb-35 wt% Mo. The last property is measured from 293 K to 2/3 melting point for specified alloys of different compositions. Resistivities of 0.000055 to 0.000181 ohm-cm are observed with the alloys having resistivities about ten times that of the less resistive constituent metal and about three times that of the more resistive constituent metal, except for Zr-19 wt% W and Nb-35 wt% Mo (greater resistivities). Thermal expansion coefficients vary from 0.000006 to 0.0000105/K. All brazes exhibit linear thermal expansion near that of their constituent metals.

  20. Matrix calculus

    CERN Document Server

    Bodewig, E

    1959-01-01

    Matrix Calculus, Second Revised and Enlarged Edition focuses on systematic calculation with the building blocks of a matrix and rows and columns, shunning the use of individual elements. The publication first offers information on vectors, matrices, further applications, measures of the magnitude of a matrix, and forms. The text then examines eigenvalues and exact solutions, including the characteristic equation, eigenrows, extremum properties of the eigenvalues, bounds for the eigenvalues, elementary divisors, and bounds for the determinant. The text ponders on approximate solutions, as well

  1. Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2017-07-01

    80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface.

  2. Investigation on localized corrosion of 304 stainless steel joints brazed using Sn-plated Ag alloy filler in NaCl aqueous solution

    Science.gov (United States)

    Wang, Xingxing; Li, Shuai; Peng, Jin

    2018-03-01

    Novel AgCuZnSn filler metal with high Sn contents was prepared from BAg50CuZn filler metal by a process of electroplating and thermal diffusion, and the prepared filler metal was applied to induction brazing of 304 stainless steel. The corrosion behavior of the brazed joints was evaluated based on localized corrosion analysis, the morphology of the joints were analyzed by SEM after immersion in a 3.5 vol% NaCl aqueous solution. The results indicated that corrosion groove occurred near the interface between the stainless steel base metal and the brazing seam. A wide range of defects such as holes and cracks appeared on the surface of the base metal, while the brazing seam zone almost no corrosion defects occur. With the increase of corrosion time, the corrosion rates of both the brazing seam and the base metal first exhibited an increasing trend, followed by a decreasing trend, and the corrosion rate of the base metal was slightly greater than that of the brazing seam. The corrosion potential of the brazing seam and 304 stainless steel were -0.7758 V and -0.7863 V, respectively.

  3. Development of multi-channel high power rectangular RF window for LHCD system employing high temperature vacuum brazing technique

    International Nuclear Information System (INIS)

    Sharma, P K; Ambulkar, K K; Parmar, P R; Virani, C G; Thakur, A L; Joshi, L M; Nangru, S C

    2010-01-01

    A 3.7 GHz., 120 kW (pulsed), lower hybrid current drive (LHCD) system is employed to drive non-inductive plasma current in ADITYA tokamak. The rf power is coupled to the plasma through grill antenna and is placed in vacuum environment. A vacuum break between the pressurized transmission line and the grill antenna is achieved with the help of a multi (eight) channel rectangular RF vacuum window. The phasing between adjacent channels of 8-channel window (arranged in two rows) is important for launching lower hybrid waves and each channel should have independent vacuum window so that phase information is retained. The geometrical parameter of the grill antenna, like periodicity (9mm), channel dimensions (cross sectional dimension of 76mm x 7mm), etc. is to be maintained. These design constraint demanded a development of a multi channel rectangular RF vacuum window. To handle rf losses and thermal effects, high temperature vacuum brazing techniques is desired. Based on the above requirements we have successfully developed a multi channel rectangular rf vacuum window employing high temperature vacuum brazing technique. During the development process we could optimize the chemical processing parameters, brazing process parameters, jigs and fixtures for high temperature brazing and leak testing, etc. Finally the window is tested for low power rf performance using VNA. In this paper we would present the development of the said window in detail along with its mechanical, vacuum and rf performances.

  4. Development of multi-channel high power rectangular RF window for LHCD system employing high temperature vacuum brazing technique

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, P K; Ambulkar, K K; Parmar, P R; Virani, C G; Thakur, A L [Institute for Plasma Research, Bhat, Gandhinagar 382428 (India); Joshi, L M; Nangru, S C, E-mail: pramod@ipr.res.i [Central Electronics Engineering Research Institute, Pilani, Rajasthan 333 031 (India)

    2010-02-01

    A 3.7 GHz., 120 kW (pulsed), lower hybrid current drive (LHCD) system is employed to drive non-inductive plasma current in ADITYA tokamak. The rf power is coupled to the plasma through grill antenna and is placed in vacuum environment. A vacuum break between the pressurized transmission line and the grill antenna is achieved with the help of a multi (eight) channel rectangular RF vacuum window. The phasing between adjacent channels of 8-channel window (arranged in two rows) is important for launching lower hybrid waves and each channel should have independent vacuum window so that phase information is retained. The geometrical parameter of the grill antenna, like periodicity (9mm), channel dimensions (cross sectional dimension of 76mm x 7mm), etc. is to be maintained. These design constraint demanded a development of a multi channel rectangular RF vacuum window. To handle rf losses and thermal effects, high temperature vacuum brazing techniques is desired. Based on the above requirements we have successfully developed a multi channel rectangular rf vacuum window employing high temperature vacuum brazing technique. During the development process we could optimize the chemical processing parameters, brazing process parameters, jigs and fixtures for high temperature brazing and leak testing, etc. Finally the window is tested for low power rf performance using VNA. In this paper we would present the development of the said window in detail along with its mechanical, vacuum and rf performances.

  5. Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

    Science.gov (United States)

    Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

    2014-12-01

    A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  6. Study of physicochemical processes and parameters of regime of diffusion brazing of niobium with titanium, zirconium and vanadium

    International Nuclear Information System (INIS)

    Grishin, V.L.; Lashko, S.V.

    1986-01-01

    Physicochemical processes at diffusion brazing of niobium with titanium, zirconium and vanadium, producing continious series of solid solutions with niobium are studied. Diffusion coefficients, time of isothermal crystallization of soldered welds, as well as the duration of homogenized thermal treatment of soldered welds necessary to provide the given temperature of weld unsoldering

  7. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    Science.gov (United States)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  8. Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

    Science.gov (United States)

    FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

    2018-01-01

    To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

  9. Finite element modelling for thermal analysis of stud-to-plate laser brazing for a dissimilar metal joint

    International Nuclear Information System (INIS)

    Park, Jun Soo; Kim, Jong Min

    1996-06-01

    A finite element model was developed for the thermal analysis of a stud-to-plate laser brazing joint, and the transient temperature fields were analysed by using a three-dimensional model. The finite element program ABAQUS, together with a few user subroutines, was employed to perform the numerical approximation. Temperature-dependent thermal properties, effect of latent heat, and the convection and radiative heat losses were considered. The brazing parts used were AISI 304 stainless steel stud and aluminium A1 5052 plate, and the brazing alloy 88 A1-12 Si was used as filler metal. A pseudo-TM 01 mode of the cw CO 2 laser beam was used as heat source, for which TM 00 mode generated by beam oscillator was optically modulated using axicon lens. Re-location of the filler metal during the brazing process including its wetting and spreading was examined by using a high speed motion analyser, and the results were incorporated inn the FEM modelling for defining the solution domain and boundary conditions. The numerical results were obtained for typical process parameters, and were compared with experimental ones determined by using the infrared and thermocouple measurements. 11 figs., 30 refs. (Author)

  10. Microstructure and Interfacial Reactions During Vacuum Brazing of Stainless Steel to Titanium Using Ag-28 pct Cu Alloy

    Science.gov (United States)

    Laik, A.; Shirzadi, A. A.; Sharma, G.; Tewari, R.; Jayakumar, T.; Dey, G. K.

    2015-02-01

    Microstructural evolution and interfacial reactions during vacuum brazing of grade-2 Ti and 304L-type stainless steel (SS) using eutectic alloy Ag-28 wt pct Cu were investigated. A thin Ni-depleted zone of -Fe(Cr, Ni) solid solution formed on the SS-side of the braze zone (BZ). Cu from the braze alloy, in combination with the dissolved Fe and Ti from the base materials, formed a layer of ternary compound , adjacent to Ti in the BZ. In addition, four binary intermetallic compounds, CuTi, CuTi, CuTi and CuTi formed as parallel contiguous layers in the BZ. The unreacted Ag solidified as islands within the layers of CuTi and CuTi. Formation of an amorphous phase at certain locations in the BZ could be revealed. The -Ti(Cu) layer, formed due to diffusion of Cu into Ti-based material, transformed to an -Ti + CuTi eutectoid with lamellar morphology. Tensile test showed that the brazed joints had strength of 112 MPa and failed at the BZ. The possible sequence of events that led to the final microstructure and the mode of failure of these joints were delineated.

  11. Performance of brazed graphite, carbon-fiber composite, and TZM materials for actively cooled structures: qualification tests

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C. D.; Watson, R. D.; Linke, J.; Cardella, A.; Bolt, H.; Reheis, N.; Kny, E.

    1995-01-01

    The divertor of a near-term fusion device has to withstand high heat fluxes, heat shocks, and erosion caused by the plasma. Furthermore, it has to be maintainable through remote techniques. Above all, a good heat removal capability across the interface (low-Z armor/heat sink) plus overall integrity after many operational cycles are needed. To meet all these requirements, an active metal brazing technique is applied to bond graphite and carbon-fiber composite materials to a heat sink consisting of a Mo-41Re coolant tube through a TZM body. Plain brazed graphite and TZM tiles are tested for their fusion-relevant properties. The interfaces appear undamaged after thermal cycling when the melting point of the braze joint is not exceeded and when the graphite armor is > 4 mm thick. High heat flux tests are performed on three actively cooled divertor targets. The braze joints show no sign of failure after exposure to thermal loads ∼ 25 % higher than the design value surface heat flux of 10 MW/m 2 . (author)

  12. Joining of CBN abrasive grains to medium carbon steel with Ag-Cu/Ti powder mixture as active brazing alloy

    International Nuclear Information System (INIS)

    Ding, W.F.; Xu, J.H.; Shen, M.; Su, H.H.; Fu, Y.C.; Xiao, B.

    2006-01-01

    In order to develop new generation brazed CBN grinding wheels, the joining experiments of CBN abrasive grains and medium carbon steel using the powder mixture of Ag-Cu alloy and pure Ti as active brazing alloy are carried out at elevated temperature under high vacuum condition. The relevant characteristics of the special powder mixture, the microstructure of the interfacial region, which are both the key factors for determining the joining behavior among the CBN grains, the filler layer and the steel substrate, are investigated extensively by means of differential thermal analysis (DTA), scanning electron microscope (SEM) and energy dispersion spectrometer (EDS), as well X-ray diffraction (XRD) analysis. The results show that, similar to Ag-Cu-Ti filler alloy, Ag-Cu/Ti powder mixture exhibits good soakage capability to CBN grains during brazing. Moreover, Ti in the powder mixture concentrates preferentially on the surface of the grains to form a layer of needlelike Ti-N and Ti-B compounds by chemical metallurgic interaction between Ti, N and B at high temperature. Additionally, based on the experimental results, the brazing and joining mechanism is deeply discussed in a view of thermodynamic criterion and phase diagram of Ti-B-N ternary system

  13. Furnace Brazing Parameters Optimized by Taguchi Method and Corrosion Behavior of Tube-Fin System of Automotive Condensers

    Science.gov (United States)

    Guía-Tello, J. C.; Pech-Canul, M. A.; Trujillo-Vázquez, E.; Pech-Canul, M. I.

    2017-08-01

    Controlled atmosphere brazing has a widespread industrial use in the production of aluminum automotive heat exchangers. Good-quality joints between the components depend on the initial condition of materials as well as on the brazing process parameters. In this work, the Taguchi method was used to optimize the brazing parameters with respect to corrosion performance for tube-fin mini-assemblies of an automotive condenser. The experimental design consisted of five factors (micro-channel tube type, flux type, peak temperature, heating rate and dwell time), with two levels each. The corrosion behavior in acidified seawater solution pH 2.8 was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. Scanning electron microscope (SEM) and energy-dispersive x-ray spectroscopy (EDS) were used to analyze the microstructural features in the joint zone. The results showed that the parameters that most significantly affect the corrosion rate are the type of flux and the peak temperature. The optimal conditions were: micro-channel tube with 4.2 g/m2 of zinc coating, standard flux, 610 °C peak temperature, 5 °C/min heating rate and 4 min dwell time. The corrosion current density value of the confirmation experiment is in excellent agreement with the predicted value. The electrochemical characterization for selected samples gave indication that the brazing conditions had a more significant effect on the kinetics of the hydrogen evolution reaction than on the kinetics of the metal dissolution reaction.

  14. Mechanical characterization and modeling of brazed tungsten and Cu–Cr–Zr alloy using stress relief interlayers

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Dandan, E-mail: dandan.qu@partner.kit.edu [School of Materials Science and Engineering, University of Science and Technology Beijing, 100083 Beijing (China); Karlsruhe Institute of Technology, Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Zhou, Zhangjian, E-mail: zhouzhangjianustb@163.com [School of Materials Science and Engineering, University of Science and Technology Beijing, 100083 Beijing (China); Yum, Youngjin [School of Mechanical Engineering, University of Ulsan, Ulsan 680-749 (Korea, Republic of); Aktaa, Jarir [Karlsruhe Institute of Technology, Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

    2014-12-15

    A rapidly solidified foil-type Ti–Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu–Cr–Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu–Cr–Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  15. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    DEFF Research Database (Denmark)

    Kiebach, Wolff-Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila

    2016-01-01

    as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates...

  16. Low-temperature conversion of ammonia to nitrogen in water with ozone over composite metal oxide catalyst.

    Science.gov (United States)

    Chen, Yunnen; Wu, Ye; Liu, Chen; Guo, Lin; Nie, Jinxia; Chen, Yu; Qiu, Tingsheng

    2018-04-01

    As one of the most important water pollutants, ammonia nitrogen emissions have increased year by year, which has attracted people's attention. Catalytic ozonation technology, which involves production of ·OH radical with strong oxidation ability, is widely used in the treatment of organic-containing wastewater. In this work, MgO-Co 3 O 4 composite metal oxide catalysts prepared with different fabrication conditions have been systematically evaluated and compared in the catalytic ozonation of ammonia (50mg/L) in water. In terms of high catalytic activity in ammonia decomposition and high selectivity for gaseous nitrogen, the catalyst with MgO-Co 3 O 4 molar ratio 8:2, calcined at 500°C for 3hr, was the best one among the catalysts we tested, with an ammonia nitrogen removal rate of 85.2% and gaseous nitrogen selectivity of 44.8%. In addition, the reaction mechanism of ozonation oxidative decomposition of ammonia nitrogen in water with the metal oxide catalysts was discussed. Moreover, the effect of coexisting anions on the degradation of ammonia was studied, finding that SO 4 2- and HCO 3 - could inhibit the catalytic activity while CO 3 2- and Br - could promote it. The presence of coexisting cations had very little effect on the catalytic ozonation of ammonia nitrogen. After five successive reuses, the catalyst remained stable in the catalytic ozonation of ammonia. Copyright © 2017. Published by Elsevier B.V.

  17. Matrix thermalization

    International Nuclear Information System (INIS)

    Craps, Ben; Evnin, Oleg; Nguyen, Kévin

    2017-01-01

    Matrix quantum mechanics offers an attractive environment for discussing gravitational holography, in which both sides of the holographic duality are well-defined. Similarly to higher-dimensional implementations of holography, collapsing shell solutions in the gravitational bulk correspond in this setting to thermalization processes in the dual quantum mechanical theory. We construct an explicit, fully nonlinear supergravity solution describing a generic collapsing dilaton shell, specify the holographic renormalization prescriptions necessary for computing the relevant boundary observables, and apply them to evaluating thermalizing two-point correlation functions in the dual matrix theory.

  18. Matrix thermalization

    Science.gov (United States)

    Craps, Ben; Evnin, Oleg; Nguyen, Kévin

    2017-02-01

    Matrix quantum mechanics offers an attractive environment for discussing gravitational holography, in which both sides of the holographic duality are well-defined. Similarly to higher-dimensional implementations of holography, collapsing shell solutions in the gravitational bulk correspond in this setting to thermalization processes in the dual quantum mechanical theory. We construct an explicit, fully nonlinear supergravity solution describing a generic collapsing dilaton shell, specify the holographic renormalization prescriptions necessary for computing the relevant boundary observables, and apply them to evaluating thermalizing two-point correlation functions in the dual matrix theory.

  19. Matrix thermalization

    Energy Technology Data Exchange (ETDEWEB)

    Craps, Ben [Theoretische Natuurkunde, Vrije Universiteit Brussel (VUB), and International Solvay Institutes, Pleinlaan 2, B-1050 Brussels (Belgium); Evnin, Oleg [Department of Physics, Faculty of Science, Chulalongkorn University, Thanon Phayathai, Pathumwan, Bangkok 10330 (Thailand); Theoretische Natuurkunde, Vrije Universiteit Brussel (VUB), and International Solvay Institutes, Pleinlaan 2, B-1050 Brussels (Belgium); Nguyen, Kévin [Theoretische Natuurkunde, Vrije Universiteit Brussel (VUB), and International Solvay Institutes, Pleinlaan 2, B-1050 Brussels (Belgium)

    2017-02-08

    Matrix quantum mechanics offers an attractive environment for discussing gravitational holography, in which both sides of the holographic duality are well-defined. Similarly to higher-dimensional implementations of holography, collapsing shell solutions in the gravitational bulk correspond in this setting to thermalization processes in the dual quantum mechanical theory. We construct an explicit, fully nonlinear supergravity solution describing a generic collapsing dilaton shell, specify the holographic renormalization prescriptions necessary for computing the relevant boundary observables, and apply them to evaluating thermalizing two-point correlation functions in the dual matrix theory.

  20. Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

    Science.gov (United States)

    Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

    2018-01-01

    Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

  1. Electrochemical depth profiling of multilayer metallic structures: An aluminum brazing sheet

    DEFF Research Database (Denmark)

    Afshar, F. Norouzi; Ambat, R.; Kwakernaak, C.

    2012-01-01

    Combinatory localized electrochemical cell and glow discharge optical emission spectrometry (GDOES) measurements were performed to obtain a thorough in depth electrochemical characterization of an aluminum brazing sheet. By defining electrochemical criteria i.e. breakdown potential, corrosion...... potential, cathodic and anodic reactivities, and tracking their changes as a function of depth, the evolution of electrochemical responses through out the material thickness were analyzed and correlated to the corresponding microstructural features. Polarization curves in 1wt% NaCl solution at pH 2.8 were...... obtained at different depths from the surface using controlled sputtering in a glow discharge optical emission spectrometer as a sample preparation technique. The anodic and cathodic reactivity of the top surface areas were significantly higher than that of the bulk, thus indicating these areas to be more...

  2. Microstructure and mechanical properties of MoSi2–MoSi2 joints brazed by Ag–Cu–Zr interlayer

    International Nuclear Information System (INIS)

    Hatami Ramsheh, H.; Faghihi Sani, M.A.; Kokabi, A.H.

    2013-01-01

    Highlights: ► Brazing of MoSi 2 –MoSi 2 using Ag–Cu–Zr interlayer at different temperatures. ► Investigation of shear strength and microstructure of the joint by SEM and XRD. ► Formation of Ag-rich solid solution and various Cu–Zr–Si intermetallic compounds. ► Maximum shear strength for the sample with 830 °C brazing temperature. ► Various fracture path and morphology at different brazing temperatures. - Abstract: The present work investigates joining of two MoSi 2 parts through Cusil/Zr/Cusil interlayer with Cusil being a commercial eutectic of Cu–Ag alloy. The joining operation was implemented in an inert gas tube furnace by brazing. The brazing temperature ranged from 800 to 930 °C while the operation lasted for 60 min. Evaluation of joints strength through shear loading identified the maximum strength 60.31 MPa for the brazed sample at 830 °C. Interfacial microstructure was studied by Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray Diffraction (XRD) techniques. Applying the temperature of 830 °C was led to a uniform dense joint consisting of various phases with excellent bonding within the interfaces. XRD and EDS results revealed different phases such as Mo 5 Si 3 , Ag-rich solid solution and Cu 10 Zr 7 at the interface. At higher brazing temperatures the amount of intemetallic compounds and residual stresses increased and therefore, mechanical properties of the joint degraded. The fracture analysis by SEM revealed various fracture path and morphology for different brazing temperatures

  3. Arc brazing of austenitic stainless steel to similar and dissimilar metals

    Science.gov (United States)

    Moschini, Jamie Ian

    There is a desire within both the stainless steel and automotive industries to introduce stainless steel into safety critical areas such as the crumple zone of modem cars as a replacement for low carbon mild steel. The two main reasons for this are stainless steel's corrosion resistance and its higher strength compared with mild steel. It has been anticipated that the easiest way to introduce stainless steel into the automotive industry would be to incorporate it into the existing design. The main obstacle to be overcome before this can take place is therefore how to join the stainless steel to the rest of the car body. In recent times arc brazil g has been suggested as a joining technique which will eliminate many of the problems associated with fusion welding of zinc coated mild steel to stainless steel.Similar and dissimilar parent material arc brazed joints were manufactured using three copper based filler materials and three shielding gases. The joints were tested in terms of tensile strength, impact toughness and fatigue properties. It was found that similar parent material stainless steel joints could be produced with a 0.2% proof stress in excess of the parent material and associated problems such as Liquid Metal Embrittlement were not experienced. Dissimilar parent material joints were manufactured with an ultimate tensile strength in excess of that of mild steel although during fatigue testing evidence of Liquid Metal Embrittlement was seen lowering the mean fatigue load.At the interface of the braze and stainless steel in the similar material butt joints manufactured using short circuit transfer, copper appeared to penetrate the grain boundaries of the stainless steel without embrittling the parent material. Further microscopic investigation of the interface showed that the penetration could be described by the model proposed by Mullins. However, when dissimilar metal butt joints were manufactured using spray arc transfer, penetration of copper into the

  4. Newly developed active braze powders based on commercial nickel brazes using zirconium as active element for joining ceramic to metal; Entwicklung von neuen Aktivlotpulvern auf Basis kommerzieller Nickellote mit Zirkon als aktivelement zum Fuegen von Keramik-Metall-Verbunden

    Energy Technology Data Exchange (ETDEWEB)

    Bobzin, K.; Schlaefer, T.; Kopp, N.; Schlegel, A. [Institut fuer Oberflaechentechnik der RWTH Aachen (Germany)

    2010-06-15

    The increased requirements of highly stressed components, concerning the resistance to thermal-induced stresses, oxidation, corrosion, hardness as well as wear resistance make high-performance technical ceramics ideally suited for such applications. On the other hand they exhibit properties like high brittleness, partly low thermal shock resistance, low workability and consequential limitations in the engineering design. Hybrid material concepts, as combination of high-performance technical ceramics and metallic engineering materials, can offer interesting technological solutions, if suitable and joining technologies are available. Active brazing, which is a very flexible joining technology in respect of the material selection, arises for the development of new and innovative applications, such as high-temperature fuel cells. Currently silver/copper, copper and silver active brazing filler metals are already used in the industry and are characterised by a decrease of their mechanical strength at approx. 500 C. Referring to this, gold and palladium active brazing filler metals show better features, but because of their high price, they are seldom used. The aim of the reported investigations is the development of active brazing filler metals with reasonable raw materials costs for working temperatures above 500 C and moreover to be used in hydrocarbonated environments with better corrosion-resistance than silver/copper, copper and silver active brazing filler metals. Experimental brazing filler metals with zirconium as surface-active element has been manufactured on the basis of nickel brazing filler metals NI 102, NI 105 and NI 107. The modification of each nickel brazing filler metal was carried out on the one hand by powder metallurgy, whereby zirconium hydride has been mixed or mechanically alloyed. On the other hand the nickel brazing filler metals have been alloyed with zirconium by melting metallurgy. The content of active metal varied between 2 weight-% and

  5. Microstructure and mechanical properties of SiO2-BN ceramic and Invar alloy joints brazed with Ag–Cu–Ti+TiH2+BN composite filler

    Directory of Open Access Journals (Sweden)

    Y. Wang

    2016-03-01

    Full Text Available Ag–Cu–Ti + TiH2+BN composite filler was prepared to braze SiO2-BN ceramic and Invar alloy. The interfacial microstructure, mechanical properties, and residual stress distribution of the brazed joints were investigated. The results show that a wave-like Fe2Ti–Ni3Ti structure appears in the Invar substrate and a thin TiN–TiB2 reaction layer forms adjacent to the SiO2-BN ceramic. The added BN particles react with Ti to form TiN–TiB fine-particles, which is beneficial to refine the microstructure of the brazing seam and to greatly inhibit the brittle compounds formation. The interfacial microstructure at various brazing temperatures was analyzed, and the mechanism for the interfacial reactions responsible for the bonding was proposed. The maximum shear strength of the joints brazed with the composite filler at 880 °C for 10 min is 39 MPa, which is 30% greater than that brazed with Ag–Cu–Ti alloy. The improvement of the joint strength is attributed to the variation of joint microstructure and the reduction of tensile stresses induced in the SiO2-BN ceramic. The finite element analysis indicates that the peak tensile stress decreases from 230 to 142 MPa due to the addition of BN particles in the ceramic.

  6. Effect of Post-Braze Heat Treatment on the Microstructure and Shear Strength of Cemented Carbide and Steel Using Ag-Based Alloy

    Science.gov (United States)

    Winardi, Y.; Triyono; Muhayat, N.

    2018-03-01

    The aim of the present study was to investigate the effect temperature of heat treatment process on the interfacial microstructure and mechanical properties of cemented carbide/carbon steel single lap joint brazed using Ag based alloy filler metal. The brazing process was carried out using torch brazing. Heat treatment process was carried out in induction furnace on the temperature of 700, 725, and 750°C, for 30 minutes. Microstructural examinations and phase analysis were performed using scanning electron microscopy (SEM) equipped with energy dispersion spectrometry (EDS). Shear strength of the joints was measured by the universal testing machine. The results of the microstructural analyses of the brazed area indicate that the increase temperature of treatment lead to the increase of solid solution phase of enrichted Cu. Based on EDS test, the carbon elements spread to all brazed area, which is disseminated by base metals. Shear strength joint is increased with temperature treatment. The highest shear strength of the brazed joint was 214,14 MPa when the heated up at 725°C.

  7. Charge state of finely divided conducting systems in dielectric matrix

    International Nuclear Information System (INIS)

    Medvedev, Yu.V.; Grishin, A.M.

    2001-01-01

    The calculation of the high statistic sum Z of the charged metal granules in the dielectric matrix is carried out with an account of the excess number of the Fermi-particles fluctuations on the granules. Application of a microscopic Hamiltonian for the energy of electrostatic interaction between the charge densities in the system makes it possible to accomplish these calculations in the average field approximation. The effect of the number of the Fermi-particles fluctuations on the charge state of the finely divided granules in the dielectric matrix is studied. It is supposed that the charge exchange between the composite metal elements occurs on the account of the electron overbarrier heat transfer. It is followed from the system high statistic sum calculation results that the i-granule medium charge is connected by the nonlinear ratio with the conductors V i potentials [ru

  8. Matrix inequalities

    CERN Document Server

    Zhan, Xingzhi

    2002-01-01

    The main purpose of this monograph is to report on recent developments in the field of matrix inequalities, with emphasis on useful techniques and ingenious ideas. Among other results this book contains the affirmative solutions of eight conjectures. Many theorems unify or sharpen previous inequalities. The author's aim is to streamline the ideas in the literature. The book can be read by research workers, graduate students and advanced undergraduates.

  9. A Special Pre-Service-Inspection Using Radiographic Testing(RT) for Brazing Fitting used in Aircraft Hydraulic System

    International Nuclear Information System (INIS)

    Kim, Gyu Ho

    2010-01-01

    Brazing fitting which is one of the aircraft hydraulic power system components is widely used for saving weight and achieving higher reliability. Any inherent defects or damage of fitting can cause system failure and/or physical damage of human body due to highly pressurized fluid. Radiographic testing(RT) technique and additional micro-structure investigation on cut-away surfaces have been accomplished to find out some defect-like-inhomogeneity in the fittings. The radiography results showed that some defect-like-inhomogeneity existed inside body. Additional micro-structure investigation on cut-away surface reveals that the inhomogeneity is due to internal voids. In this study, it can be is said that RT technique can be a useful tool for field acceptance test of hydraulic brazing fitting in short time

  10. Calculation procedure of temperature carditions of building-up and high frequency current brazing of articles of complex shape

    International Nuclear Information System (INIS)

    Ivnitskij, B.Ya.

    1984-01-01

    A technique of calculating the temperature regime of building-up and high frequency current brazing of articles of complex shape is suggested. The technique consists in division of complex detail into several simple components. Heat balances equation is compiled for each of them taking into account the heat exchange with other elements. It is possible to determine optimum regimes for heating and cooling rather efficiently using a computer

  11. Effect of processing parameters on the formation of Cf/LAS composites/Ag−Cu−Ti/TC4 brazed joint

    International Nuclear Information System (INIS)

    Liu, Duo; Niu, Hongwei; Liu, Jihou; Song, Xiaoguo; Xia, Long; Feng, Jicai

    2016-01-01

    C f /LAS composites were successfully jointed to TC4 alloy with Ag−Cu−Ti filler by vacuum brazing. The interfacial microstructure of TC4/C f /LAS composites joints was characterized by employing scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-diffraction (XRD) and transmission electron microscopy (TEM). The determination of the thin interfacial reaction layer (TiSi 2 + TiC layer) was realized by TEM. The effect of holding time on the interfacial microstructure and shear strength were investigated. With the increasing holding time, the thickness of diffusion layer, Ti 3 Cu 4 layer, and TiSi 2 + TiC layer increased obviously, on the contrary, that of Ti−Cu intermetallic compound layers decreased gradually. Besides, blocky Ti 3 Cu 4 phase was coarsened when the joint was brazed at 890 °C for 20 min, which deteriorated the mechanical properties of the joint dramatically. The interfacial evolution of TC4/C f /LAS composites joint and the formation of TiSi 2 , TiC, Ti 3 Cu 4 , TiCu and Ti 2 Cu phases were expounded. The maximum shear strength of 26.4 MPa was obtained when brazed at 890 °C for 10 min. - Highlights: •The thin interface reaction layer was determined to be TiSi 2 + TiC layer by TEM. •Holding time had influence on the interfacial microstructure and joint properties. •Microstructural evolution mechanism and reactions of brazed joints were expounded.

  12. Microstructure and properties of diffusion bonded Ti-6Al-4V parts using brazing-assisted hot isostatic pressing

    International Nuclear Information System (INIS)

    Wu, Z.; Mei, J.; Voice, W.; Beech, Steve; Wu, X.

    2011-01-01

    Highlights: → A low cost method of diffusion bonding has been developed for complex-shaped components of Ti6Al4V. → Vacuum brazing has been used to seal the periphery to allow encapsulation-free HIPping. → The tensile properties of the bonds are comparable with those of the bulk material, but the fatigue life was slightly reduced. - Abstract: Ti-6Al-4V couples have been diffusion bonded by hot isostatic pressing (HIPping) after vacuum brazing was used to seal the periphery of the bonding samples so that no encapsulation was required during HIPping. Analytical scanning electron microscopy was used to assess the microstructure of the HIPped interface and tensile and fatigue properties of bonded samples were compared with those of the bulk starting material. The tensile properties of the bonds were shown to be comparable with those of the bulk material, but the fatigue life was slightly downgraded. The fatigue fractures were initiated by inclusions on the bonding interface, caused by contamination before bonding, but the fatigue cracks did not propagate along the bonding interface indicating a strong bond. It is concluded that this technique of vacuum brazing plus HIPping could be used for encapsulation-free HIPping to produce complex-shaped components.

  13. Dissimilar Joining of Stainless Steel and 5083 Aluminum Alloy Sheets by Gas Tungsten Arc Welding-Brazing Process

    Science.gov (United States)

    Cheepu, Muralimohan; Srinivas, B.; Abhishek, Nalluri; Ramachandraiah, T.; Karna, Sivaji; Venkateswarlu, D.; Alapati, Suresh; Che, Woo Seong

    2018-03-01

    The dissimilar joining using gas tungsten arc welding - brazing of 304 stainless steel to 5083 Al alloy had been conducted with the addition of Al-Cu eutectic filler metal. The interface microstructure formation between filler metal and substrates, and spreading of the filler metal were studied. The interface microstructure between filler metal and aluminum alloy characterized that the formation of pores and elongated grains with the initiation of micro cracks. The spreading of the liquid braze filler on stainless steel side packed the edges and appeared as convex shape, whereas a concave shape has been formed on aluminum side. The major compounds formed at the fusion zone interface were determined by using X-ray diffraction techniques and energy-dispersive X-ray spectroscopy analysis. The micro hardness at the weld interfaces found to be higher than the substrates owing to the presence of Fe2Al5 and CuAl2 intermetallic compounds. The maximum tensile strength of the weld joints was about 95 MPa, and the tensile fracture occurred at heat affected zone on weak material of the aluminum side and/or at stainless steel/weld seam interface along intermetallic layer. The interface formation and its effect on mechanical properties of the welds during gas tungsten arc welding-brazing has been discussed.

  14. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  15. Matrix analysis

    CERN Document Server

    Bhatia, Rajendra

    1997-01-01

    A good part of matrix theory is functional analytic in spirit. This statement can be turned around. There are many problems in operator theory, where most of the complexities and subtleties are present in the finite-dimensional case. My purpose in writing this book is to present a systematic treatment of methods that are useful in the study of such problems. This book is intended for use as a text for upper division and gradu­ ate courses. Courses based on parts of the material have been given by me at the Indian Statistical Institute and at the University of Toronto (in collaboration with Chandler Davis). The book should also be useful as a reference for research workers in linear algebra, operator theory, mathe­ matical physics and numerical analysis. A possible subtitle of this book could be Matrix Inequalities. A reader who works through the book should expect to become proficient in the art of deriving such inequalities. Other authors have compared this art to that of cutting diamonds. One first has to...

  16. Controlling phase formation during aluminium/steel Nd:YAG laser brazing

    Directory of Open Access Journals (Sweden)

    Rodriguez, L.

    2006-12-01

    Full Text Available The reduction of fuel consumption of internal combustion motors, imposed by the new anti-pollution and energy saving laws may be attained by reducing the weight of vehicles, introducing, for example, aluminium sections into the main steel car-body. Laser brazing is a process which can be used to perform such a junction. The main problem of welding this kind of materials combination with conventional processes is the potential formation of inter-metallic phases, which reduces the good performance of the joint. Laser brazing allows a very good control of the thermal development of the joint, with a limited precipitation of these brittle phases. This paper presents the results of a feasibility study made with ZnAl-30 as filler metal. The study shows that the type of configuration used for the assembly has a particular influence on the formation of brittle phases and consequently on the mechanical performance of the joint.

    La reducción en el consumo de combustibles fósiles y las emergentes leyes mundiales anti-contaminación, obligan a prever una reducción en el peso de los vehículos de transporte. Esta condición se puede cumplir por ejemplo, introduciendo componentes de Aluminio en el cuerpo de la carrocería principal de acero de los mencionados vehículos. El principal problema que se presenta al realizar este tipo de ensamblaje es la formación de fases íntermetálicas frágiles que pueden comprometer el buen desenvolvimiento de la unión. La soldadura con rayo láser permite un buen control de calor aportado y una formación muy limitada de este tipo de fases. Este trabajo presenta los resultados preliminares de los estudios realizados en uniones soldadas con ZnAl-30 como material de aportación. El estudio muestra que el tipo de configuración utilizada para realizar la soldadura tiene una influencia importante sobre la posibilidad de formación de estas fases ínter-metálicas.

  17. Matrix pentagons

    Science.gov (United States)

    Belitsky, A. V.

    2017-10-01

    The Operator Product Expansion for null polygonal Wilson loop in planar maximally supersymmetric Yang-Mills theory runs systematically in terms of multi-particle pentagon transitions which encode the physics of excitations propagating on the color flux tube ending on the sides of the four-dimensional contour. Their dynamics was unraveled in the past several years and culminated in a complete description of pentagons as an exact function of the 't Hooft coupling. In this paper we provide a solution for the last building block in this program, the SU(4) matrix structure arising from internal symmetry indices of scalars and fermions. This is achieved by a recursive solution of the Mirror and Watson equations obeyed by the so-called singlet pentagons and fixing the form of the twisted component in their tensor decomposition. The non-singlet, or charged, pentagons are deduced from these by a limiting procedure.

  18. Matrix pentagons

    Directory of Open Access Journals (Sweden)

    A.V. Belitsky

    2017-10-01

    Full Text Available The Operator Product Expansion for null polygonal Wilson loop in planar maximally supersymmetric Yang–Mills theory runs systematically in terms of multi-particle pentagon transitions which encode the physics of excitations propagating on the color flux tube ending on the sides of the four-dimensional contour. Their dynamics was unraveled in the past several years and culminated in a complete description of pentagons as an exact function of the 't Hooft coupling. In this paper we provide a solution for the last building block in this program, the SU(4 matrix structure arising from internal symmetry indices of scalars and fermions. This is achieved by a recursive solution of the Mirror and Watson equations obeyed by the so-called singlet pentagons and fixing the form of the twisted component in their tensor decomposition. The non-singlet, or charged, pentagons are deduced from these by a limiting procedure.

  19. Microstructure evolution and shear strength of vacuum brazed joint for super-Ni/NiCr laminated composite with Ni–Cr–Si–B amorphous interlayer

    International Nuclear Information System (INIS)

    Wu, Na; Li, Yajiang; Ma, Qunshuang

    2014-01-01

    Highlights: • Divorced eutectic of γ-Ni and Ni 3 B formed in the brazed region. • The detailed isothermal solidification mechanism was proposed. • Borides formed at the interfaces at different temperatures were identified. • Effect of brazing temperatures on microstructure and shear strength was investigated. • Excellent joint with shear strength of 191 MPa was obtained at 1100 °C for 20 min. - Abstract: Vacuum brazing of super-Ni/NiCr laminated composite and Cr18–Ni8 steel was carried out with Ni–Cr–Si–B amorphous interlayer at different temperatures (1060–1150 °C). The effects of brazing temperature on the microstructure evolution and shear strength of the joints were investigated. Microstructure, chemical composition and microhardness of the joints were studied using field emission scanning electron microscope, energy dispersive spectroscopy, X-ray diffraction and microsclerometer. Shear strength of the joints were measured by the electromechanical universal testing machine. Diffusion of B was the controlling factor for microstructure evolution. The detailed isothermal solidification mechanism was proposed in this study. The fracture morphology of the joint made at 1100 °C exhibited plastic feature and the shear strength reached 191 MPa. Bulky Ni 3 B formed in super-Ni cover layer near the brazed region when performed at 1060–1100 °C while Ni–B eutectic formed instead at 1150 °C

  20. Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag-Cu-Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Mrityunjay [Ohio Aerospace Institute, Cleveland, OH 44142 (United States); Matsunaga, Tadashi [R and D Division, Ube Industries, Ltd., Ube-shi, Yamaguchi 755-8633 (Japan); Lin, Hua-Tay [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831-6068 (United States); Asthana, Rajiv, E-mail: asthanar@uwstout.edu [Department of Engineering and Technology, 326 Fryklund Hall, University of Wisconsin-Stout, Menomonie, WI 54751 (United States); Ishikawa, Toshihiro [R and D Division, Ube Industries, Ltd., Ube-shi, Yamaguchi 755-8633 (Japan)

    2012-11-15

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohex{sup Registered-Sign }) has been carried out using a Ti-containing Ag-Cu active braze alloy (Cusil-ABA{sup Registered-Sign }). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti-Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 Degree-Sign C and 750 Degree-Sign C, respectively. The fracture at the higher temperature occurred at the interface between the reaction-formed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to {mu}-FEA simulation results.

  1. Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do no exceed 750 degree C.

    Science.gov (United States)

    Hammond, Joseph P.; David, Stan A.; Woodhouse, John J.

    1986-01-01

    This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750.degree. C., and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750.degree. C. to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

  2. Control of microstructure in brazed zone of Zircaloy-4 nuclear fuel sheathing by optimization of Σ(C+P+Si) contents and cooling schedules

    International Nuclear Information System (INIS)

    Quach, V.; Northwood, D.O.

    1985-01-01

    In the production of fuel elements for the CANDU-PHW reactor, induction brazing is used to attach appendages (bearing and split spacer pads) onto the outside wall of the Zircaloy-4 sheathing. The brazing process, 40 to 60 seconds at temperature in excess of 1000 0 C, produces 3 heat-affected zones amounting to about 30% of the thickness. These heat affected zones quite often contain large grains and either a basketweave or a parallel plate type of Widmanstatten structure. Small grains and a basketweave structure are preferred. Using simulated brazing treatments, it is demonstrated that by control of the impurity content, Σ(C+P+Si), and cooling rate from the brazing temperature, the desired microstructure can be obtained in the braze heat-affected zone. The formation of the basketweave structure is promoted by higher impurity contents, with the second phase impurity particles acting as nuclei for the basketweave structure in preference to the β-grain boundaries where the parallel plate structure is nucleated

  3. Vacuum brazing of OFE Copper-316L stainless steel transition joints without electroplating stainless steel part for application in particle accelerators

    International Nuclear Information System (INIS)

    Yadav, D.P.; Kumar, Abhay; Ganesh, P.

    2015-01-01

    Brazed transition Joints between OFE copper and type 316L austenitic stainless steel (SS) find extensive applications in particle accelerators all over the world. In contrast to excellent wettability of OFE copper, austenitic SS is well known for its poor wettability for BVAg-8 ( 72 Ag/ 28 Cu; melting point: 1052 K) braze filler metal (BFM). High surface wettability is believed to be necessary to drag molten BFM into the capillary gap between mating metallic surfaces. Therefore, the widely accepted practice for vacuum brazing of such transition joints involves electroplating of SS parts with nickel or copper to enhance its wettability. A recently concluded in-house study, involving Nb to Ni-plated 316L SS brazing, has demonstrated that satisfactory ingress of BFM into a capillary joint between two dissimilar metals is possible if the poor wettability of one of the mating surfaces is compensated by good wettability of its counterpart. In the light of these observations, the present study was undertaken to explicitly evaluate the requirement of electroplating the SS part for establishment of sound OFE copper-316L SS brazed joints suitable for service in ultra-high vacuum (UHV) of particle accelerators

  4. Critical Issues for Producing UHTC-Brazed Joints: Wetting and Reactivity

    Science.gov (United States)

    Passerone, A.; Muolo, M. L.; Valenza, F.

    2016-08-01

    A brief survey is presented of the most important interaction phenomena occurring at the solid-liquid interfaces in metal-ceramic systems at high temperatures, with special attention to the most recent developments concerning wetting and joining transition metals diborides. These phenomena are described and discussed from both the experimental and theoretical points of view in relation to joining ceramic and metal-ceramic systems by means of processes in the presence of a liquid phase (brazing, TLPB etc.). It is shown that wetting and the formation of interfacial dissolution regions are the results of the competition between different phenomena: dissolution of the ceramic in the liquid phase, reaction and formation of new phases at the solid-liquid interface, and drop spreading along the substrate surface. We emphasize the role of phase diagrams to support both the design of the experiments and the choice of active alloying elements, and to interpret the evolution of the system in relation to temperature and composition. In this respect, the sessile-drop technique has been shown to be helpful in assessing critical points of newly calculated phase diagrams. These studies are essential for the design of joining processes, for the creation of composite materials, and are of a particular relevance when applied to UHTC materials.

  5. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  6. Enabling new sensor applications for (V)HTRS by laser hybrid brazing of oxide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Heilmann, F.; Rixecker, G. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Development; Herrmann, M.; Lippmann, W.; Hurtado, A. [Univ. of Technology, Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering

    2008-07-01

    The use of (very) high temperature reactors ((V)HTRs) requires a sensor technology suitable to withstand thermal loads both in normal operation mode and under incident conditions which may appear during service. Especially ceramic sensors are ideal to suit this purpose. A special sensor type that is based upon oxide ceramics is the high temperature oxygen sensor. Base material for this application is yttria-doped zirconia. At elevated temperatures (above 450 C) the activation energy of oxygen ions is sufficient to migrate in the ZrO{sub 2} lattice following an oxygen partial pressure gradient. This diffusion process is facilitated by the trivalent yttrium ions which give rise to a high concentration of oxygen vacancies. The macroscopical effect of the migration of the oxygen ions can be detected as a Nernst voltage or, alternatively, as an electrical current. Thus it is possible to compare the oxygen content of measured media with that of a known reference gas. To be able to produce such sensors both efficiently and in the desired quality, joining technologies adapted to ceramics are necessary. Laser-based technologies for brazing with glass or glass-ceramic solders are especially suitable, as they combine high precision with high throughput. They thus enable cost efficient production processes both for large and small lot sizes. (orig.)

  7. Research and Development of Powder Brazing Filler Metals for Diamond Tools: A Review

    Directory of Open Access Journals (Sweden)

    Fei Long

    2018-05-01

    Full Text Available Powder brazing filler metals (PBFMs feature a number of comparative advantages. Among others, these include a low energy consumption, an accurate dosage, a good brazeability, a short production time, and a high production efficiency. These filler metals have been used in the aerospace, automobile, and electric appliances industries. The PBFMs are especially suitable for diamond tools bonding, which involves complex workpiece shapes and requires accurate dosage. The recent research of PBFMs for diamond tools is reviewed in this paper. The current applications are discussed. The CuSnTi and Ni-Cr-based PBFMs have been the two commonly used monolayer PBFMs. Thus, the bonding mechanism at the interface between both the monolayer PBFMs and a diamond tool are summarized first. The ways to improve the performance of the monolayer PBFMs for diamond tools are analyzed. Next, a research of PBFMs for impregnated diamond tools is reviewed. The technical problems that urgently need solutions are discussed. Finally, the challenges and opportunities involved with the PBFMs for diamond tools research and development are summarized, and corresponding prospects are suggested.

  8. Joining technologies for the 1990s: Welding, brazing, soldering, mechanical, explosive, solid-state, adhesive

    Science.gov (United States)

    Buckley, John D. (Editor); Stein, Bland A. (Editor)

    1986-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Society, and Society of Manufacturing Engineers Conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  9. Heat transfer and pressure drop during hydrocarbon refrigerant condensation inside a brazed plate heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Longo, Giovanni A. [University of Padova, Department of Management and Engineering, Str.lla S.Nicola 3, I-36100 Vicenza (Italy)

    2010-08-15

    This paper presents the heat transfer coefficients and pressure drop measured during HC-600a, HC-290 and HC-1270 saturated vapour condensation inside a brazed plate heat exchanger: the effects of refrigerant mass flux, saturation temperature (pressure) and fluid properties are investigated. The heat transfer coefficients show weak sensitivity to saturation temperature (pressure) and great sensitivity to refrigerant mass flux and fluid properties. A transition point between gravity controlled and forced convection condensation has been found for a refrigerant mass flux around 15-18 kg m{sup -2} s{sup -1}. In the forced convection condensation region the heat transfer coefficients show a 35-40% enhancement for a 60% increase of the refrigerant mass flux. The frictional pressure drop shows a linear dependence on the kinetic energy per unit volume of the refrigerant flow. HC-1270 shows heat transfer coefficients 5% higher than HC-600a and 10-15% higher than HC-290, together with frictional pressure drop 20-25% lower than HC-290 and 50-66% lower than HC-600a. (author)

  10. Laser Brazing Characteristics of Al to Brass with Zn-Based Filler

    Science.gov (United States)

    Tan, Caiwang; Liu, Fuyun; Sun, Yiming; Chen, Bo; Song, Xiaoguo; Li, Liqun; Zhao, Hongyun; Feng, Jicai

    2018-05-01

    Laser brazing of Al to brass in lap configuration with Zn-based filler was performed in this work. The process parameters including laser power, defocused distance were found to have a significant influence on appearance, microstructure and mechanical properties. The process parameters were optimized to be laser power of 2700 W and defocusing distance of + 40 mm from brass surface. In addition, preheating exerted great influence on wetting and spreading ability of Zn filler on brass surface. The microstructure observation showed the thickness of reaction layer (CuZn phase) at the interface of the brass side would grow with the increase in laser power and the decrease in the laser defocusing distance. Moreover, preheating could increase the spreading area of the filler metal and induced the growth of the reaction layer. The highest tensile-shear load of the joint could reach 2100 N, which was 80% of that of Al alloy base metal. All the joints fractured along the CuZn reaction layer and brass interface. The fracture morphology displayed the characteristics of the cleavage fracture when without preheating before welding, while it displayed the characteristics of the quasi-cleavage fracture with preheating before welding.

  11. High-temperature brazing of X5CrNi18 10 and NiCr20TiAl using the atmospherically plasma-sprayed L-Ni2 filler metal

    International Nuclear Information System (INIS)

    Wielage, B.; Drozak, J.

    1992-01-01

    The hybrid-technological combination of the atmospheric plasma spraying for the application of a high-temperature filler metal followed by a brazing process was analyzed in terms of structure and mechanical properties of X5CrNi18 10 and NiCr20TiAl brazing joints. The thickness of the filler metal layer was minimized at [de

  12. Comparative strength analysis and thermal fatigue testing of Be/CuCrZr and Be/GlidCop joints produced by fast brazing

    International Nuclear Information System (INIS)

    Gervash, A.; Mazul, I.; Yablokov, N.; Barabash, V.; Ganenko, A.

    2000-01-01

    Proposing beryllium as plasma facing armour this paper presents the recent results obtained in Russia in the frame of such activities. Last year testing of actively cooled mock-ups produced by fast brazing of Be onto Cu-alloy heat sink allows to consider mentioned Russian method as promising for both PH-copper like CuCrZr and DS-copper like GlidCop. Summarizing recent experimental results with their previous data authors attempt to comparatively investigate a behaviour of Be/CuCrZr and Be/GlidCop joints in ITER relevant conditions. Mechanical properties, brazing zone microstructure and thermal response were taken for comparison. The shear strength for both types of joints was found as 150-200 MPa and did not depend on testing temperature. The brazing zone morphology and microhardness are presented, the thermal fatigue behaviour of investigated joints is described. All main results as well as the nearest future plans are discussed. (orig.)

  13. Interfacial Reaction Characteristics and Mechanical Properties of Welding-brazing Bonding Between AZ31B Magnesium Alloy and PRO500 Ultra-high Strength Steel

    Directory of Open Access Journals (Sweden)

    CHEN Jian-hua

    2017-11-01

    Full Text Available Experiments were carried out with TIG welding-brazing of AZ31B magnesium alloy to PRO500 steel using TIG arc as heat source. The interfacial reaction characteristics and mechanical properties of the welding-brazing bonding were investigated. The results show that an effective bonding is achieved between AZ31B magnesium alloy and PRO500 steel by using TIG welding-brazing method. Some spontaneous oxidation reactions result in the formation of a transition zone containing AlFe3 phase with rich oxide. The micro-hardness value of the interfacial transition zone is between that of the AZ31B and the PRO500. Temper softening zone appears due to the welding thermal cycle nearby the bonding position in the interface. A higher heat input makes an increase of the brittle phases and leads to an obvious decrease of the bonding strength.

  14. Joining of Si3N4 ceramic using PdCo(NiSiB–V system brazing filler alloy and interfacial reactions

    Directory of Open Access Journals (Sweden)

    Huaping Xiong

    2014-02-01

    Full Text Available The wettability of V-active PdCo-based alloys on Si3N4 ceramic was studied with the sessile drop method. And the alloy of Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6 (wt%, was developed for Si3N4 ceramic joining in the present investigation. The rapidly-solidified brazing foils were fabricated by the alloy Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6. The average room-temperature three-point bend strength of the Si3N4/Si3N4 joints brazed at 1453 K for 10 min was 205.6 MPa, and the newly developed braze gives joint strengths of 210.9 MPa, 206.6 MPa and 80.2 MPa at high temperatures of 973 K, 1073 K and 1173 K respectively. The interfacial reaction products in the Si3N4/Si3N4 joint brazed at 1453 K for 10 min were identified to be VN and Pd2Si by XRD analysis. Based on the XEDS analysis result, the residual brazing alloy existing at the central part of the joint was verified as Co-rich phases, in which the concentration of element Pd was high up to 18.0–19.1 at%. The mechanism of the interfacial reactions was discussed. Pd should be a good choice as useful alloying element in newer high-temperature braze candidates for the joining of Si-based ceramics.

  15. Correlation between microstructure and mechanical properties of active brazed C{sub f}/SiC composite joints using Ti-Zr-Be

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Dongyu; Huang, Jihua, E-mail: jhhuang62@sina.com; Sun, Xiaowei; Yang, Jian; Chen, Shuhai; Zhao, Xingke

    2016-06-14

    C{sub f}/SiC composites were successfully active brazed by Ti-Zr-Be filler foil. The microstructure of the brazed joints was investigated by auger electron spectroscopy (AES) and scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). The phase structure was determined by X-ray diffraction (XRD). The mechanical property was measured by mechanical testing machine. The results indicate that the brazed joint consisted of TiC, Ti{sub 3}SiC{sub 2}, ZrC, Be{sub 2}C, Be{sub 17}Ti{sub 2} and Ti-based solid solution (β-Ti). TiC+Ti{sub 3}SiC{sub 2}/ZrC+Ti(Zr)-Si-C+Be{sub 2}C reaction layers were formed near C{sub f}/SiC composite side while the reaction layer of β-Ti+Be{sub 17}Ti{sub 2}+Ti(Zr){sub 3}SiC{sub 2} with a small amount of ZrC, TiSi{sub 2}, Be{sub 2}C particles was formed in the center of the joint. With the increase of the brazing temperature or holding time, the amount of β-Ti compound in the interlayer decreased gradually while the thickness of reaction layer increased gradually. When the brazing temperature was 1000 °C and the holding time was 15 min, the maximum room temperature shear strength of the brazed joint can be achieved, which was 136.63 MPa. The joints with the parameters of 950 °C/30 min, 1000 °C/15 min and 1050 °C/5 min could resist a pressure of 5 MPa at 1200 °C for 5 min.

  16. In Situ SEM Observations of Fracture Behavior of Laser Welded-Brazed Al/Steel Dissimilar Joint

    Science.gov (United States)

    Xia, Hongbo; Tan, Caiwang; Li, Liqun; Ma, Ninshu

    2018-03-01

    Laser welding-brazing of 6061-T6 aluminum alloy to DP590 dual-phase steel with Al-Si12 flux-cored filler wire was performed. The microstructure at the brazing interface was characterized. Fracture behavior was observed and analyzed by in situ scanning electron microscope. The microstructure of the brazing interface showed that inhomogeneous intermetallic compounds formed along the thickness direction, which had a great influence on the crack initiation and propagation. In the top region, the reaction layer at the interface consisted of scattered needle-like Fe(Al,Si)3 and serration-shaped Fe1.8Al7.2Si. In the middle region, the compound at the interface was only serration-shaped Fe1.8Al7.2Si. In the bottom region, the interface was composed of lamellar-shaped Fe1.8Al7.2Si. The cracks were first detected in the bottom region and propagated from bottom to top along the interface. At the bottom region, the crack initiated and propagated along the Fe1.8Al7.2Si/weld seam interface during the in situ tensile test. When the crack propagated into the middle region, a deflection of crack propagation appeared. The crack first propagated along the steel/Fe1.8Al7.2Si interface and then moved along the weld seam until the failure of the joint. The tensile strength of the joint was 146.5 MPa. Some micro-cracks were detected at Fe(Al,Si)3 and the interface between the steel substrate and Fe(Al,Si)3 in the top region while the interface was still connected.

  17. Corrosion in artificial saliva of a Ni-Cr-based dental alloy joined by TIG welding and conventional brazing.

    Science.gov (United States)

    Matos, Irma C; Bastos, Ivan N; Diniz, Marília G; de Miranda, Mauro S

    2015-08-01

    Fixed prosthesis and partial dental prosthesis frameworks are usually made from welded Ni-Cr-based alloys. These structures can corrode in saliva and have to be investigated to establish their safety. The purpose of this study was to evaluate the corrosion behavior of joints joined by tungsten inert gas (TIG) welding and conventional brazing in specimens made of commercial Ni-Cr alloy in Fusayama artificial saliva at 37°C (pH 2.5 and 5.5). Eighteen Ni-Cr base metal specimens were cast and welded by brazing or tungsten inert gas methods. The specimens were divided into 3 groups (base metal, 2 welded specimens), and the composition and microstructure were qualitatively evaluated. The results of potential corrosion and corrosion current density were analyzed with a 1-way analysis of variance and the Tukey test for pairwise comparisons (α=.05). Base metal and tungsten inert gas welded material showed equivalent results in electrochemical corrosion tests, while the air-torched specimens exhibited low corrosion resistance. The performance was worst at pH 2.5. These results suggest that tungsten inert gas is a suitable welding process for use in dentistry, because the final microstructure does not reduce the corrosion resistance in artificial saliva at 37°C, even in a corrosion-testing medium that facilitates galvanic corrosion processes. Moreover, the corrosion current density of brazed Ni-Cr alloy joints was significantly higher (P<.001) than the base metal and tungsten inert gas welded joints. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  18. Fabrication of divertor mock-up with ODS-Cu and W by the improved brazing technique

    Science.gov (United States)

    Tokitani, M.; Hamaji, Y.; Hiraoka, Y.; Masuzaki, S.; Tamura, H.; Noto, H.; Tanaka, T.; Muroga, T.; Sagara, A.; FFHR Design Group

    2017-07-01

    Copper alloy has been considered as a divertor cooling tube or heat sink not only in the helical reactor FFHR-d1 but also in the tokamak DEMO reactor, because it has a high thermal conductivity. This work focused on applying an oxide dispersion strengthened copper alloy (ODS-Cu), GlidCop® (Cu-0.3 wt%Al2O3) as the divertor heat sink material of FFHR-d1. This alloy has superior high temperature yield strength exceeding 300 MPa at room temperature even after annealing up to ~1000 °C. The change in material properties of Pure-Cu, GlidCop® and CuCrZr by neutron irradiation are summarized in this paper. A primary dose limit is the radiation-induced hardening/softening (~0.2 dpa/1-2 dpa) which has a temperature dependence. According to such an evaluation, the GlidCop® can be selected as the current best candidate material in the commercial base of the divertor heat sink, and its temperature should be maintained as close as possible to 300 °C during operation. Bonding between the W armour and the GlidCop® heat sink was successfully performed by using an improved brazing technique with BNi-6 (Ni-11%P) filler material. The bonding strength was measured by a three-point bending test and reached up to approximately 200 MPa. Surprisingly, several specimens showed an obvious yield point. This means that the BNi-6 brazing (bonding) layer caused relaxation of the applied stress. The small-scale divertor mock-up of the W/BNi-6/GlidCop® was successfully fabricated by using the improved brazing technique. The heat loading test was carried out by the electron beam device ACT2 in NIFS. The mock-up showed an excellent heat removal capability for use in the FFHR-d1 divertor.

  19. Laminated exfoliated graphite composite-metal compositions for fuel cell flow field plate or bipolar plate applications

    Science.gov (United States)

    Zhamu, Aruna; Shi, Jinjun; Guo, Jiusheng; Jang, Bor Z

    2014-05-20

    An electrically conductive laminate composition for fuel cell flow field plate or bipolar plate applications. The laminate composition comprises at least a thin metal sheet having two opposed exterior surfaces and a first exfoliated graphite composite sheet bonded to the first of the two exterior surfaces of the metal sheet wherein the exfoliated graphite composite sheet comprises: (a) expanded or exfoliated graphite and (b) a binder or matrix material to bond the expanded graphite for forming a cohered sheet, wherein the binder or matrix material is between 3% and 60% by weight based on the total weight of the first exfoliated graphite composite sheet. Preferably, the first exfoliated graphite composite sheet further comprises particles of non-expandable graphite or carbon in the amount of between 3% and 60% by weight based on the total weight of the non-expandable particles and the expanded graphite. Further preferably, the laminate comprises a second exfoliated graphite composite sheet bonded to the second surface of the metal sheet to form a three-layer laminate. Surface flow channels and other desired geometric features can be built onto the exterior surfaces of the laminate to form a flow field plate or bipolar plate. The resulting laminate has an exceptionally high thickness-direction conductivity and excellent resistance to gas permeation.

  20. Non-destructive testing of assemblies by welding, brazing or bonding, and material to use for this process

    International Nuclear Information System (INIS)

    Benoit, J.

    1983-01-01

    The process consists in doing a neutron photography of the pieces assembled with the aid of a joining material containing a neutrophage element, such as gadolinium, samarium, europium, boron, cadmium. The neutrophage element, e.g. gadolinium, is dispersed in the joining material with contents between 0,5 and 7,5% of weight. Its granulometry must be less than 1000 MESH. The incorporation of a neutrophage element in the joining material of metallic pieces by welding or brazing, allows to visualize, among others, the following defects: blistering, cracks, slag inclusions, undercuts, bad distribution of the successive passes [fr

  1. Research for Brazing Materials of High-Temperature Thermoelectric Modules with CoSb3 Thermoelectric Materials

    Science.gov (United States)

    Lee, Yu Seong; Kim, Suk Jun; Kim, Byeong Geun; Lee, Soonil; Seo, Won-Seon; Kim, Il-Ho; Choi, Soon-Mok

    2017-05-01

    Metallic glass (MG) can be a candidate for an alternative brazing material of high-temperature thermoelectric modules, since we can expect both a lower brazing temperature and a high operating temperature for the junction from the MG brazers. Another advantage of MG powders is their outstanding oxidation resistance, namely, high-temperature durability in atmosphere. We fabricated three compositions of Al-based MGs—Al-Y-Ni, Al-Y-Ni-Co, and Al-Y-Ni-Co-La—by using the melt spinning process, and their T gs were 273°C, 264°C, and 249°C, respectively. The electrical resistivity of the Al-Y-Ni MG ribbon dropped significantly after annealing at 300°C. The electrical resistivity of crystallized Al-Y-Ni reduced down to 0.03 mΩ cm, which is an order of magnitude lower than that of the amorphous one. After the MG ribbons were pulverized to sub-100 μm, the average particle size was about 400 μm.

  2. Compatibility between Co-Metallized PbTe Thermoelectric Legs and an Ag-Cu-In Brazing Alloy.

    Science.gov (United States)

    Ben-Ayoun, Dana; Sadia, Yatir; Gelbstein, Yaniv

    2018-01-10

    In thermoelectric (TE) generators, maximizing the efficiency of conversion of direct heat to electricity requires the reduction of any thermal and electrical contact resistances between the TE legs and the metallic contacts. This requirement is especially challenging in the development of intermediate to high-temperature TE generators. PbTe-based TE materials are known to be highly efficient up to temperatures of around 500 °C; however, only a few practical TE generators based on these materials are currently commercially available. One reason for that is the insufficient bonding techniques between the TE legs and the hot-side metallic contacts. The current research is focused on the interaction between cobalt-metallized n -type 9.104 × 10 -3 mol % PbI₂-doped PbTe TE legs and the Ag 0.32 Cu 0.43 In 0.25 brazing alloy, which is free of volatile species. Clear and fine interfaces without any noticeable formation of adverse brittle intermetallic compounds were observed following prolonged thermal treatment testing. Moreover, a reasonable electrical contact resistance of ~2.25 mΩmm² was observed upon brazing at 600 °C, highlighting the potential of such contacts while developing practical PbTe-based TE generators.

  3. Compatibility between Co-Metallized PbTe Thermoelectric Legs and an Ag–Cu–In Brazing Alloy

    Science.gov (United States)

    Ben-Ayoun, Dana; Sadia, Yatir; Gelbstein, Yaniv

    2018-01-01

    In thermoelectric (TE) generators, maximizing the efficiency of conversion of direct heat to electricity requires the reduction of any thermal and electrical contact resistances between the TE legs and the metallic contacts. This requirement is especially challenging in the development of intermediate to high-temperature TE generators. PbTe-based TE materials are known to be highly efficient up to temperatures of around 500 °C; however, only a few practical TE generators based on these materials are currently commercially available. One reason for that is the insufficient bonding techniques between the TE legs and the hot-side metallic contacts. The current research is focused on the interaction between cobalt-metallized n-type 9.104 × 10−3 mol % PbI2-doped PbTe TE legs and the Ag0.32Cu0.43In0.25 brazing alloy, which is free of volatile species. Clear and fine interfaces without any noticeable formation of adverse brittle intermetallic compounds were observed following prolonged thermal treatment testing. Moreover, a reasonable electrical contact resistance of ~2.25 mΩmm2 was observed upon brazing at 600 °C, highlighting the potential of such contacts while developing practical PbTe-based TE generators. PMID:29320430

  4. Simulation of Zr content in TiZrCuNi brazing filler metal for Ti6Al4V alloy

    International Nuclear Information System (INIS)

    Yue, Xishan; Xie, Zonghong; Jing, Yongjuan

    2017-01-01

    To optimize the Zr content in Ti-based filler metal, the covalent electron on the nearest atoms bond in unit cell (n_A"u"-"v) with Ti-based BCC structure was calculated, in which the brazing temperature was considered due to its influence on the lattice parameter. Based on EET theory (The Empirical Electron Theory for solid and molecules), n_A"u"-"v represents the strength of the unit cell with defined element composition and structure, which reflects the effect from solid solution strengthening on the strength of the unit cell. For Ti-Zr-15Cu-10Ni wt% filler metal, it kept constant as 0.3476 with Zr as 37.5 ∝ 45 wt% and decreased to 0.333 with Zr decreasing from 37.5 to 25 wt%. Finally, it increased up to 0.3406 with Zr as 2 ∝ 10 wt%. Thus, Ti-based filler metal with Zr content being 2 ∝ 10 wt% is suggested based on the simulation results. Moreover, the calculated covalent electron of n_A"u"-"v showed good agreement with the hardness of the joint by filler 37.5Zr and 10Zr. The composition of Ti-10Zr-15Cu-10Ni wt% was verified in this study with higher tensile strength of the brazing joint and uniform microstructure of the interface. (orig.)

  5. Simulation of Zr content in TiZrCuNi brazing filler metal for Ti6Al4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yue, Xishan [Northwestern Polytechnical University, School of Astronautics, Xi' an (China); AVIC Beijing Aeronautical Manufacturing Technology Research Institute, Aeronautical Key Laboratory for Welding and Joining Technology, Beijing (China); Xie, Zonghong [Northwestern Polytechnical University, School of Astronautics, Xi' an (China); Jing, Yongjuan [AVIC Beijing Aeronautical Manufacturing Technology Research Institute, Aeronautical Key Laboratory for Welding and Joining Technology, Beijing (China)

    2017-07-15

    To optimize the Zr content in Ti-based filler metal, the covalent electron on the nearest atoms bond in unit cell (n{sub A}{sup u-v}) with Ti-based BCC structure was calculated, in which the brazing temperature was considered due to its influence on the lattice parameter. Based on EET theory (The Empirical Electron Theory for solid and molecules), n{sub A}{sup u-v} represents the strength of the unit cell with defined element composition and structure, which reflects the effect from solid solution strengthening on the strength of the unit cell. For Ti-Zr-15Cu-10Ni wt% filler metal, it kept constant as 0.3476 with Zr as 37.5 ∝ 45 wt% and decreased to 0.333 with Zr decreasing from 37.5 to 25 wt%. Finally, it increased up to 0.3406 with Zr as 2 ∝ 10 wt%. Thus, Ti-based filler metal with Zr content being 2 ∝ 10 wt% is suggested based on the simulation results. Moreover, the calculated covalent electron of n{sub A}{sup u-v} showed good agreement with the hardness of the joint by filler 37.5Zr and 10Zr. The composition of Ti-10Zr-15Cu-10Ni wt% was verified in this study with higher tensile strength of the brazing joint and uniform microstructure of the interface. (orig.)

  6. Manufacturing and testing of actively cooled test limiters for TEXTOR made of the brazed joint SEPCARB-N11/TZM

    International Nuclear Information System (INIS)

    Hohenauer, W.; Bolt, H.; Koppitz, T.; Linke, J.; Lison, R.; You, J.H.; Nickel, H.

    1998-01-01

    To investigate the erosion and redepositon phenomena of fusion-related materials under stationary conditions, actively cooled test limiters were developed for TEXTOR (Tokamak Experiment for Technology Orientated Research). They allow experiments under stationary conditions within the plasma pulse length of 10 s. Heat loads of typically 10 MW m<-2 are removed by pressurised water: volume flow is 10 m 3 h -1, pressure 15 bar and the minimum coefficient of heat transfer is about 75000 W m-2 K. Prototype limiters were built as brazed composites of a C/C material (SEPCARB-N11) and a TZM substrate. The samples were successfully tested in screening tests in the ion beam facility MARION (Material Research Ion Beam Test Facility) with hydrogen beams. Maximum heat loads of up to 22 MW m<-2 were applied without any failure of the cooling system. Steady state of the surface temperature was measured within 5 s. An advanced brazing technique enabled the joining of hemispherically shaped C/C shells to a TZM heat sink without failure. An optimised test limiter was tested in TEXTOR. Analytical and numerical models describing the effects of the heat load distribution, spatial temperatures and stresses were experimentally verified. (orig.)

  7. Numerical investigation of a brazed joint between W-1%La{sub 2}O{sub 3} and ODS EUROFER components

    Energy Technology Data Exchange (ETDEWEB)

    Reiser, J. [Forschungszentrum Karlsruhe GmbH, Institute for Materials Research III, P.O. Box 3640, 76021 Karlsruhe (Germany)], E-mail: Jens.Reiser@imf.fzk.de; Norajitra, P.; Ruprecht, R. [Forschungszentrum Karlsruhe GmbH, Institute for Materials Research III, P.O. Box 3640, 76021 Karlsruhe (Germany)

    2008-12-15

    A modular helium-cooled divertor design HEMJ (helium-cooled modular divertor concept with multiple-jet cooling) for the 'post-ITER' demonstration (DEMO) fusion reactor has been developed at the Forschungszentrum Karlsruhe. The design goal is to withstand a surface heat flux of at least 10 MW/m{sup 2} at an acceptable pumping power. A conical design of a brazed joint between two structural components of the HEMJ finger module which are made of different materials has been investigated. This new transition piece design should withstand at least 1000 temperature load cycles between operating and room temperatures. Due to the large mismatch of the thermal expansion coefficients (TECs) of the different materials used, high thermal stresses caused by the thermocyclic loads could lead to the plasticization of both materials in the joint region. To demonstrate the feasibility of this transition piece design, a systematic investigation is required, which includes a numerical simulation, the choice of the brazing material, a study of the brazing technology, and thermocyclic tests of the finger mock-up. This paper shall present a method of numerical investigation as the first step of investigation. Plastic stress calculations are performed using the commercial software ANSYS taking into account thermocyclic as well as internal pressure loads. The calculation results, in particular the plastic behavior of the brazed joint, will be discussed.

  8. Microstructure of Vacuum-Brazed Joints of Super-Ni/NiCr Laminated Composite Using Nickel-Based Amorphous Filler Metal

    Science.gov (United States)

    Ma, Qunshuang; Li, Yajiang; Wu, Na; Wang, Juan

    2013-06-01

    Vacuum brazing of super-Ni/NiCr laminated composite and Cr18-Ni8 stainless steel was carried out using Ni-Cr-Si-B amorphous filler metal at 1060, 1080, and 1100 °C, respectively. Microstructure and phase constitution were investigated by means of optical and scanning electron microscopy, energy-dispersive spectroscopy, x-ray diffraction, and micro-hardness tester. When brazed at 1060-1080 °C, the brazed region can be divided into two distinct zones: isothermally solidified zone (ISZ) consisting of γ-Ni solid solution and athermally solidified zone (ASZ) consisting of Cr-rich borides. Micro-hardness of the Cr-rich borides formed in the ASZ was as high as 809 HV50 g. ASZ decreased with increase of the brazing temperature. Isothermal solidification occurred sufficiently at 1100 °C and an excellent joint composed of γ-Ni solid solution formed. The segregation of boron from ISZ to residual liquid phase is the reason of Cr-rich borides formed in ASZ. The formation of secondary precipitates in diffusion-affected zone is mainly controlled by diffusion of B.

  9. Characterization of intermetallics in aluminum to zinc coated interstitial free steel joining by pulsed MIG brazing for automotive application

    Energy Technology Data Exchange (ETDEWEB)

    Basak, Sushovan, E-mail: sushovanbasak@gmail.com [Metallurgical and Material Engineering Department, Jadavpur University, Kolkata–700032 (India); Das, Hrishikesh, E-mail: hrishichem@gmail.com [Metallurgical and Material Engineering Department, Jadavpur University, Kolkata–700032 (India); Pal, Tapan Kumar, E-mail: tkpal.ju@gmail.com [Metallurgical and Material Engineering Department, Jadavpur University, Kolkata–700032 (India); Shome, Mahadev, E-mail: mshome@tatasteel.com [Material Characterization & Joining Group, R & D, Tata Steel, Jamshedpur–831007 (India)

    2016-02-15

    In order to meet the demand for lighter and more fuel efficient vehicles, a significant attempt is currently being focused toward the substitution of aluminum for steel in the car body structure. It generates vital challenge with respect to the methods of joining to be used for fabrication. However, the conventional fusion joining has its own difficulty owing to formation of the brittle intermetallic phases. In this present study AA6061-T6 of 2 mm and HIF-GA steel sheet of 1 mm thick are metal inert gas (MIG) brazed with 0.8 mm Al–5Si filler wire under three different heat inputs. The effect of the heat inputs on bead geometry, microstructure and joint properties of MIG brazed Al-steel joints were exclusively studied and characterized by X-ray diffraction, field emission scanning electron microscopy (FESEM), electron probe micro analyzer (EPMA) and high resolution transmission electron microscopy (HRTEM) assisted X-ray spectroscopy (EDS) and selective area diffraction pattern. Finally microstructures were correlated with the performance of the joint. Diffusion induced intermetallic thickness measured by FESEM image and concentration profile agreed well with the numerically calculated one. HRTEM assisted EDS study was used to identify the large size FeAl{sub 3} and small size Fe{sub 2}Al{sub 5} type intermetallic compounds at the interface. The growth of these two phases in A2 (heat input: 182 J mm{sup −1}) is attributed to the slower cooling rate with higher diffusion time (~ 61 s) along the interface in comparison to the same for A1 (heat input: 155 J mm{sup −1}) with faster cooling rate and shorter diffusion time (~ 24 s). The joint efficiency as high as 65% of steel base metal is achieved for A2 which is the optimized parameter in the present study. - Highlights: • AA 6061 and HIF-GA could be successfully joined by MIG brazing. • Intermetallics are exclusively studied and characterized by XRD, FESEM and EPMA. • Intermetallic formation by diffusion is

  10. Efficiency criterion for teleportation via channel matrix, measurement matrix and collapsed matrix

    Directory of Open Access Journals (Sweden)

    Xin-Wei Zha

    Full Text Available In this paper, three kinds of coefficient matrixes (channel matrix, measurement matrix, collapsed matrix associated with the pure state for teleportation are presented, the general relation among channel matrix, measurement matrix and collapsed matrix is obtained. In addition, a criterion for judging whether a state can be teleported successfully is given, depending on the relation between the number of parameter of an unknown state and the rank of the collapsed matrix. Keywords: Channel matrix, Measurement matrix, Collapsed matrix, Teleportation

  11. Extended biorthogonal matrix polynomials

    Directory of Open Access Journals (Sweden)

    Ayman Shehata

    2017-01-01

    Full Text Available The pair of biorthogonal matrix polynomials for commutative matrices were first introduced by Varma and Tasdelen in [22]. The main aim of this paper is to extend the properties of the pair of biorthogonal matrix polynomials of Varma and Tasdelen and certain generating matrix functions, finite series, some matrix recurrence relations, several important properties of matrix differential recurrence relations, biorthogonality relations and matrix differential equation for the pair of biorthogonal matrix polynomials J(A,B n (x, k and K(A,B n (x, k are discussed. For the matrix polynomials J(A,B n (x, k, various families of bilinear and bilateral generating matrix functions are constructed in the sequel.

  12. Matrix completion by deep matrix factorization.

    Science.gov (United States)

    Fan, Jicong; Cheng, Jieyu

    2018-02-01

    Conventional methods of matrix completion are linear methods that are not effective in handling data of nonlinear structures. Recently a few researchers attempted to incorporate nonlinear techniques into matrix completion but there still exists considerable limitations. In this paper, a novel method called deep matrix factorization (DMF) is proposed for nonlinear matrix completion. Different from conventional matrix completion methods that are based on linear latent variable models, DMF is on the basis of a nonlinear latent variable model. DMF is formulated as a deep-structure neural network, in which the inputs are the low-dimensional unknown latent variables and the outputs are the partially observed variables. In DMF, the inputs and the parameters of the multilayer neural network are simultaneously optimized to minimize the reconstruction errors for the observed entries. Then the missing entries can be readily recovered by propagating the latent variables to the output layer. DMF is compared with state-of-the-art methods of linear and nonlinear matrix completion in the tasks of toy matrix completion, image inpainting and collaborative filtering. The experimental results verify that DMF is able to provide higher matrix completion accuracy than existing methods do and DMF is applicable to large matrices. Copyright © 2017 Elsevier Ltd. All rights reserved.

  13. Numerical Simulation of Brazing TiC Cermet to Iron with TiZrNiCu Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Lixia ZHANG; Jicai FENG

    2004-01-01

    The maximum thermal stress and stress concentration zones of iron/TiC cermet joint during cooling were studied in this paper. The results showed that the shear stress on iron/TiC cermet joint concentrates on the interface tip and the maximum shear stress appears on the left tip of iron/TiZrNiCu interlace. Positive tensile stress on TiC cermet undersurface concentrates on both sides of TiC cermet and its value decreases during cooling. Negative tensile stress on TiC cermet undersurface concentrates on the center of TiC cermet and its value increases during cooling. Brazing temperature has little effect on the development and maximum thermal stress.

  14. Strengthening of the brazed joint for single-crystalline molybdenum by using Mo-40%Ru-B alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hiraoka, Y. [Okayama Univ. of Science (Japan). Department of Applied Physics; Igarashi, T. [Tokyo Tungsten Co. Ltd., Toyama (Japan). Research and Development Division

    1998-12-01

    In this study, the bend properties of the single-crystalline molybdenum brazed by using Mo-40%Ru alloys containing boron of 1-6 mass%Ru alloy for the improvement of the joint strength was determined. (orig.) [Deutsch] Durchgefuehrt wurde die Herstellung von Verbindungen aus einkristallinem Molybdaen. Hierbei kamen Mo-40%Ru-Legierungen mit 1 bis 6 Gew.-% Bor als Lotmaterialien zum Einsatz. Festigkeit und Duktilitaet der Verbindungen wurden mittels 3-Punkt-Biegepruefung bei Raumtemperatur und unter fluessigem Stickstoff ermittelt. Die Bruchflaechen der Proben wurden mit Hilfe eines Rasterelektronenmikroskopes untersucht. Die Ergebnisse lassen sich wie folgt zusammenfassen: Der optimale Borgehalt bezueglich Festigkeit und Duktilitaet der geloeteten Verbindung liegt bei 2 Gew.-%. Die entsprechende Probe hat bei einem Biegewinkel von 100 bei Raumtemperatur nicht versagt. Auch unter fluessigem Stickstoff zeigte diese Probe eine Festigkeit in der Groessenordnung des einkristallinen Vollmaterials. (orig.)

  15. The Matrix Cookbook

    DEFF Research Database (Denmark)

    Petersen, Kaare Brandt; Pedersen, Michael Syskind

    Matrix identities, relations and approximations. A desktop reference for quick overview of mathematics of matrices.......Matrix identities, relations and approximations. A desktop reference for quick overview of mathematics of matrices....

  16. Carbonate fuel cell matrix

    Science.gov (United States)

    Farooque, Mohammad; Yuh, Chao-Yi

    1996-01-01

    A carbonate fuel cell matrix comprising support particles and crack attenuator particles which are made platelet in shape to increase the resistance of the matrix to through cracking. Also disclosed is a matrix having porous crack attenuator particles and a matrix whose crack attenuator particles have a thermal coefficient of expansion which is significantly different from that of the support particles, and a method of making platelet-shaped crack attenuator particles.

  17. Matrix with Prescribed Eigenvectors

    Science.gov (United States)

    Ahmad, Faiz

    2011-01-01

    It is a routine matter for undergraduates to find eigenvalues and eigenvectors of a given matrix. But the converse problem of finding a matrix with prescribed eigenvalues and eigenvectors is rarely discussed in elementary texts on linear algebra. This problem is related to the "spectral" decomposition of a matrix and has important technical…

  18. Triangularization of a Matrix

    Indian Academy of Sciences (India)

    Much of linear algebra is devoted to reducing a matrix (via similarity or unitary similarity) to another that has lots of zeros. The simplest such theorem is the Schur triangularization theorem. This says that every matrix is unitarily similar to an upper triangular matrix. Our aim here is to show that though it is very easy to prove it ...

  19. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    Science.gov (United States)

    Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

    2017-05-01

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments.

  20. Effect of processing parameters on the formation of C{sub f}/LAS composites/Ag−Cu−Ti/TC4 brazed joint

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Duo; Niu, Hongwei [Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Liu, Jihou [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Song, Xiaoguo, E-mail: songxg@hitwh.edu.cn [Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Xia, Long [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Feng, Jicai [Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China)

    2016-10-15

    C{sub f}/LAS composites were successfully jointed to TC4 alloy with Ag−Cu−Ti filler by vacuum brazing. The interfacial microstructure of TC4/C{sub f}/LAS composites joints was characterized by employing scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-diffraction (XRD) and transmission electron microscopy (TEM). The determination of the thin interfacial reaction layer (TiSi{sub 2} + TiC layer) was realized by TEM. The effect of holding time on the interfacial microstructure and shear strength were investigated. With the increasing holding time, the thickness of diffusion layer, Ti{sub 3}Cu{sub 4} layer, and TiSi{sub 2} + TiC layer increased obviously, on the contrary, that of Ti−Cu intermetallic compound layers decreased gradually. Besides, blocky Ti{sub 3}Cu{sub 4} phase was coarsened when the joint was brazed at 890 °C for 20 min, which deteriorated the mechanical properties of the joint dramatically. The interfacial evolution of TC4/C{sub f}/LAS composites joint and the formation of TiSi{sub 2}, TiC, Ti{sub 3}Cu{sub 4}, TiCu and Ti{sub 2}Cu phases were expounded. The maximum shear strength of 26.4 MPa was obtained when brazed at 890 °C for 10 min. - Highlights: •The thin interface reaction layer was determined to be TiSi{sub 2} + TiC layer by TEM. •Holding time had influence on the interfacial microstructure and joint properties. •Microstructural evolution mechanism and reactions of brazed joints were expounded.

  1. Evolution of the interfacial phases in Al2O3-Kovar® joints brazed using a Ag-Cu-Ti-based alloy

    Science.gov (United States)

    Ali, Majed; Knowles, Kevin M.; Mallinson, Phillip M.; Fernie, John A.

    2017-04-01

    A systematic investigation of the brazing of Al2O3 to Kovar® (Fe-29Ni-17Co wt.%) using the active braze alloy (ABA) Ag-35.25Cu-1.75Ti wt.% has been undertaken to study the chemical reactions at the interfaces of the joints. The extent to which silica-based secondary phases in the Al2O3 participate in the reactions at the ABA/Al2O3 interface has been clarified. Another aspect of this work has been to determine the influence of various brazing parameters, such as the peak temperature, Tp, and time at Tp, τ, on the resultant microstructure. As a consequence, the microstructural evolution of the joints as a function of Tp and τ is discussed in some detail. The formation of a Fe2Ti layer on the Kovar® and its growth, along with adjacent Ni3Ti particles in the ABA, dominate the microstructural developments at the ABA/Kovar® interface. The presence of Kovar® next to the ABA does not change the intrinsic chemical reactions occurring at the ABA/Al2O3 interface. However, the extent of these reactions is limited if the purity of the Al2O3 is high, and so it is necessary to have some silica-rich secondary phase in the Al2O3 to facilitate the formation of a Ti3Cu3O layer on the Al2O3. Breakdown of the Ti3Cu3O layer, together with fracture of the Fe2Ti layer and separation of this layer from the Kovar®, has been avoided by brazing at temperatures close to the liquidus temperature of the ABA for short periods of time, e.g., for Tp between 820 and 830 °C and τ between 2 and 8 min.

  2. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Gu, E-mail: jglee88@ulsan.ac.kr [School of Materials Science and Engineering, University of Ulsan, Ulsan 44610 (Korea, Republic of); Lee, Gyoung-Ja; Park, Jin-Ju [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of); Lee, Min-Ku, E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of)

    2017-05-15

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

  3. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    International Nuclear Information System (INIS)

    Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

    2017-01-01

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

  4. Parallelism in matrix computations

    CERN Document Server

    Gallopoulos, Efstratios; Sameh, Ahmed H

    2016-01-01

    This book is primarily intended as a research monograph that could also be used in graduate courses for the design of parallel algorithms in matrix computations. It assumes general but not extensive knowledge of numerical linear algebra, parallel architectures, and parallel programming paradigms. The book consists of four parts: (I) Basics; (II) Dense and Special Matrix Computations; (III) Sparse Matrix Computations; and (IV) Matrix functions and characteristics. Part I deals with parallel programming paradigms and fundamental kernels, including reordering schemes for sparse matrices. Part II is devoted to dense matrix computations such as parallel algorithms for solving linear systems, linear least squares, the symmetric algebraic eigenvalue problem, and the singular-value decomposition. It also deals with the development of parallel algorithms for special linear systems such as banded ,Vandermonde ,Toeplitz ,and block Toeplitz systems. Part III addresses sparse matrix computations: (a) the development of pa...

  5. Neutrino mass matrix

    International Nuclear Information System (INIS)

    Strobel, E.L.

    1985-01-01

    Given the many conflicting experimental results, examination is made of the neutrino mass matrix in order to determine possible masses and mixings. It is assumed that the Dirac mass matrix for the electron, muon, and tau neutrinos is similar in form to those of the quarks and charged leptons, and that the smallness of the observed neutrino masses results from the Gell-Mann-Ramond-Slansky mechanism. Analysis of masses and mixings for the neutrinos is performed using general structures for the Majorana mass matrix. It is shown that if certain tentative experimental results concerning the neutrino masses and mixing angles are confirmed, significant limitations may be placed on the Majorana mass matrix. The most satisfactory simple assumption concerning the Majorana mass matrix is that it is approximately proportional to the Dirac mass matrix. A very recent experimental neutrino mass result and its implications are discussed. Some general properties of matrices with structure similar to the Dirac mass matrices are discussed

  6. Experimental study on CO2 frosting and clogging in a brazed plate heat exchanger for natural gas liquefaction process

    Science.gov (United States)

    Wu, Jitan; He, Tianbiao; Ju, Yonglin

    2018-04-01

    The plate-fin heat exchanger (PFHE), which has been widely used in natural gas liquefaction (LNG) industry at present, has some disadvantages such as being sensitive to the impurities in the feed gas, such as water, CO2 and H2S. Compared with the PFHE, the brazed plate heat exchanger (BPHE), which has been applied in some boil off gas (BOG) recycling LNG plants of small to middle size, has simpler inherent structure and higher impurity tolerance. In this study the BPHE is suggested to replace the PFHE to simplify or even omit the massive CO2 purification equipment for the LNG process. A set of experimental apparatus is designed and constructed to investigate the influence of the CO2 concentration of the natural gas on solid precipitation inside a typical BPHE meanly by considering the flow resistance throughout the LNG process. The results show that the maximum allowable CO2 concentration of the natural gas liquefied in the BPHE is two orders of magnitude higher than that in the PFHE under the same condition. In addition, the solid-liquid separation for the CO2 impurity is studied and the reasonable separating temperature is obtained. The solid CO2 should be separated below 135 K under the pressure of 3 MPa.

  7. Vacuum-brazed joints made from carbon-based materials and metals for the nuclear fusion research

    International Nuclear Information System (INIS)

    Koppitz, T.; Lison, R.; Bolt, H.; Hohenauer, W.

    1998-01-01

    The stationary operation of fusion plants may involve power fluxes of up to 5 MW/m2 in the region of the surfaces of plasma-facing components. In the case of disruptions, these power fluxes can reach 30 MW/m2 at exposed locations within a few milliseconds. Special materials with fusion capability are required to cope with loads arising at these locations due to thermal fatigue, physical and chemical erosion as well as thermal evaporation or sublimation. Such materials, so-called low-Z materials, include carbon-based materials such as graphites, carbon fibre reinforced carbon, boron carbides and others. The exposure of these materials to the above power fluxes for experimental purposes requires particular water-cooled components of different geometry with a materials-connected interface between the carbon-based material and the water-cooled component of TZM or copper. The application of high-temperature brazing for a largely defect-free fabrication of such components with different geometry will be presented in the following. (orig.)

  8. Fabrication of a superhydrophobic surface with fungus-cleaning properties on brazed aluminum for industrial application in heat exchangers

    Science.gov (United States)

    Lee, Jeong-Won; Hwang, Woonbong

    2018-06-01

    Extensive research has been carried out concerning the application of superhydrophobic coating in heat exchangers, but little is known about the application of this technique to brazed aluminum heat exchangers (BAHEs). In this work, we describe a new superhydrophobic coating method, which is suitable for BAHE use on an industrial scale. We first render the BAHE superhydrophobic by fabricating micro/nanostructures using solution dipping followed by fluorination. After the complete removal of the silicon residue, we verify using surface analysis that the BAHE surface is perfectly superhydrophobic. We also studied the fungus-cleaning properties of the superhydrophobic surface by growing fungus for 4 weeks in a moist environment on BAHE fins with and without superhydrophobic coating. We observed that, whereas the fungus grown on the untreated fins is extremely difficult to remove, the fungus on the fins with the superhydrophobic coating can be removed easily with only a modest amount of water. We also found that the coated BAHE fins exhibit excellent resistance to moisture. The superhydrophobic coating method that we propose is therefore expected to have a major impact in the heating, ventilating and air conditioning industry market.

  9. Patience of matrix games

    DEFF Research Database (Denmark)

    Hansen, Kristoffer Arnsfelt; Ibsen-Jensen, Rasmus; Podolskii, Vladimir V.

    2013-01-01

    For matrix games we study how small nonzero probability must be used in optimal strategies. We show that for image win–lose–draw games (i.e. image matrix games) nonzero probabilities smaller than image are never needed. We also construct an explicit image win–lose game such that the unique optimal...

  10. Matrix comparison, Part 2

    DEFF Research Database (Denmark)

    Schneider, Jesper Wiborg; Borlund, Pia

    2007-01-01

    The present two-part article introduces matrix comparison as a formal means for evaluation purposes in informetric studies such as cocitation analysis. In the first part, the motivation behind introducing matrix comparison to informetric studies, as well as two important issues influencing such c...

  11. Unitarity of CKM Matrix

    CERN Document Server

    Saleem, M

    2002-01-01

    The Unitarity of the CKM matrix is examined in the light of the latest available accurate data. The analysis shows that a conclusive result cannot be derived at present. Only more precise data can determine whether the CKM matrix opens new vistas beyond the standard model or not.

  12. Fuzzy risk matrix

    International Nuclear Information System (INIS)

    Markowski, Adam S.; Mannan, M. Sam

    2008-01-01

    A risk matrix is a mechanism to characterize and rank process risks that are typically identified through one or more multifunctional reviews (e.g., process hazard analysis, audits, or incident investigation). This paper describes a procedure for developing a fuzzy risk matrix that may be used for emerging fuzzy logic applications in different safety analyses (e.g., LOPA). The fuzzification of frequency and severity of the consequences of the incident scenario are described which are basic inputs for fuzzy risk matrix. Subsequently using different design of risk matrix, fuzzy rules are established enabling the development of fuzzy risk matrices. Three types of fuzzy risk matrix have been developed (low-cost, standard, and high-cost), and using a distillation column case study, the effect of the design on final defuzzified risk index is demonstrated

  13. Fuzzy vulnerability matrix

    International Nuclear Information System (INIS)

    Baron, Jorge H.; Rivera, S.S.

    2000-01-01

    The so-called vulnerability matrix is used in the evaluation part of the probabilistic safety assessment for a nuclear power plant, during the containment event trees calculations. This matrix is established from what is knows as Numerical Categories for Engineering Judgement. This matrix is usually established with numerical values obtained with traditional arithmetic using the set theory. The representation of this matrix with fuzzy numbers is much more adequate, due to the fact that the Numerical Categories for Engineering Judgement are better represented with linguistic variables, such as 'highly probable', 'probable', 'impossible', etc. In the present paper a methodology to obtain a Fuzzy Vulnerability Matrix is presented, starting from the recommendations on the Numerical Categories for Engineering Judgement. (author)

  14. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  15. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  16. The nuclear reaction matrix

    International Nuclear Information System (INIS)

    Krenciglowa, E.M.; Kung, C.L.; Kuo, T.T.S.; Osnes, E.; and Department of Physics, State University of New York at Stony Brook, Stony Brook, New York 11794)

    1976-01-01

    Different definitions of the reaction matrix G appropriate to the calculation of nuclear structure are reviewed and discussed. Qualitative physical arguments are presented in support of a two-step calculation of the G-matrix for finite nuclei. In the first step the high-energy excitations are included using orthogonalized plane-wave intermediate states, and in the second step the low-energy excitations are added in, using harmonic oscillator intermediate states. Accurate calculations of G-matrix elements for nuclear structure calculations in the Aapprox. =18 region are performed following this procedure and treating the Pauli exclusion operator Q 2 /sub p/ by the method of Tsai and Kuo. The treatment of Q 2 /sub p/, the effect of the intermediate-state spectrum and the energy dependence of the reaction matrix are investigated in detail. The present matrix elements are compared with various matrix elements given in the literature. In particular, close agreement is obtained with the matrix elements calculated by Kuo and Brown using approximate methods

  17. Matrix Metalloproteinase Enzyme Family

    Directory of Open Access Journals (Sweden)

    Ozlem Goruroglu Ozturk

    2013-04-01

    Full Text Available Matrix metalloproteinases play an important role in many biological processes such as embriogenesis, tissue remodeling, wound healing, and angiogenesis, and in some pathological conditions such as atherosclerosis, arthritis and cancer. Currently, 24 genes have been identified in humans that encode different groups of matrix metalloproteinase enzymes. This review discuss the members of the matrix metalloproteinase family and their substrate specificity, structure, function and the regulation of their enzyme activity by tissue inhibitors. [Archives Medical Review Journal 2013; 22(2.000: 209-220

  18. Matrix groups for undergraduates

    CERN Document Server

    Tapp, Kristopher

    2005-01-01

    Matrix groups touch an enormous spectrum of the mathematical arena. This textbook brings them into the undergraduate curriculum. It makes an excellent one-semester course for students familiar with linear and abstract algebra and prepares them for a graduate course on Lie groups. Matrix Groups for Undergraduates is concrete and example-driven, with geometric motivation and rigorous proofs. The story begins and ends with the rotations of a globe. In between, the author combines rigor and intuition to describe basic objects of Lie theory: Lie algebras, matrix exponentiation, Lie brackets, and maximal tori.

  19. Elementary matrix theory

    CERN Document Server

    Eves, Howard

    1980-01-01

    The usefulness of matrix theory as a tool in disciplines ranging from quantum mechanics to psychometrics is widely recognized, and courses in matrix theory are increasingly a standard part of the undergraduate curriculum.This outstanding text offers an unusual introduction to matrix theory at the undergraduate level. Unlike most texts dealing with the topic, which tend to remain on an abstract level, Dr. Eves' book employs a concrete elementary approach, avoiding abstraction until the final chapter. This practical method renders the text especially accessible to students of physics, engineeri

  20. Microstructural evolution and characterisation of interfacial phases in Al2O3/Ag–Cu–Ti/Al2O3 braze joints

    International Nuclear Information System (INIS)

    Ali, Majed; Knowles, Kevin M.; Mallinson, Phillip M.; Fernie, John A.

    2015-01-01

    Alumina ceramics with different levels of purity have been joined to themselves using an active braze alloy (ABA) Ag–35.3Cu–1.8Ti wt.% and brazing cycles that peak at temperatures between 815 °C and 875 °C for 2 to 300 min. The microstructures of the joints have been studied using scanning electron microscopy, transmission electron microscopy, and energy dispersive X-ray spectroscopy. A limited number of joints prepared with the ABA Ag–26.7Cu–4.5Ti wt.% have also been studied. In terms of characterising the interfacial phases, efforts were made to understand the interfacial reactions, and to determine the influence of various brazing parameters, such as the peak temperature (T p ) and time at T p (τ), on the microstructure. In addition, the extent to which impurities in the alumina affect the interfacial microstructure has been determined. Ti 3 Cu 3 O has been identified as the main product of the reactions at the ABA/alumina interfaces. At the shortest joining time used, this phase was observed in the form of a micron-size continuous layer in contact with the ABA, alongside a nanometre-size layer on the alumina that was mostly composed of γ-TiO grains. Occasionally, single grains of Ti 3 O 2 were observed in the thin layer on alumina. In the joints prepared with Ag–35.3Cu–1.8Ti wt.%, the interfacial structure evolved considerably with joining time, eventually leading to a high degree of inhomogeneity across the length of the joint at the highest T p . The level of purity of alumina was not found to affect the overall interfacial microstructure, which is attributed to the formation of various solid solutions. It is suggested that Ti 3 Cu 3 O forms initially on the alumina. Diffusion of Ti occurs subsequently to form titanium oxide at the Ti 3 Cu 3 O/alumina interface

  1. An experimental analysis of flow boiling and pressure drop in a brazed plate heat exchanger for organic Rankine cycle power systems

    DEFF Research Database (Denmark)

    Desideri, Adriano; Zhang, Ji; Kærn, Martin Ryhl

    2017-01-01

    Organic Rankine cycle power systems for low quality waste heat recovery applications can play a major role in achieving targets of increasing industrial processes efficiency and thus reducing the emissions of greenhouse gases. Low capacity organic Rankine cycle systems are equipped with brazed...... and pressure drop during vaporization at typical temperatures for low quality waste heat recovery organic Rankine cycle systems are presented for the working fluids HFC-245fa and HFO-1233zd. The experiments were carried out at saturation temperatures of 100°C, 115°C and 130°C and inlet and outlet qualities...

  2. Hacking the Matrix.

    Science.gov (United States)

    Czerwinski, Michael; Spence, Jason R

    2017-01-05

    Recently in Nature, Gjorevski et al. (2016) describe a fully defined synthetic hydrogel that mimics the extracellular matrix to support in vitro growth of intestinal stem cells and organoids. The hydrogel allows exquisite control over the chemical and physical in vitro niche and enables identification of regulatory properties of the matrix. Copyright © 2017 Elsevier Inc. All rights reserved.

  3. The Matrix Organization Revisited

    DEFF Research Database (Denmark)

    Gattiker, Urs E.; Ulhøi, John Parm

    1999-01-01

    This paper gives a short overview of matrix structure and technology management. It outlines some of the characteristics and also points out that many organizations may actualy be hybrids (i.e. mix several ways of organizing to allocate resorces effectively).......This paper gives a short overview of matrix structure and technology management. It outlines some of the characteristics and also points out that many organizations may actualy be hybrids (i.e. mix several ways of organizing to allocate resorces effectively)....

  4. A contribution to the study of metal-ceramic bonding by direct vacuum brazing with reactive metals

    International Nuclear Information System (INIS)

    Guimaraes, A.S.

    1988-01-01

    Wettability and bonding tests were utilized to evaluate the behaviour of various specials alloys, for work at high temperature under vacuum, for the inter-bonding of silicon carbide, alumina ceramic, graphite (for electrical applications) and petroleum coke and their joining with themselves as the metals titanium, molybdenum, nickel and copper. The joints exhibiting effective bonding were investigated by means of optical microscopy, scanning electron microscopy and X-rays diffraction. Elemental mapping of the constituents and quantitative chemical microanalysis were also undertaken, via the energy dispersive analysis of X-rays (SEM/EDS). On the basis of the results the possible mechanisms of bond-formation have been discussed. It was verified that: a) of the filler metals studied, those which exhibited effective wettability on all the above materials were: 49Cu-49Ti-2Be, Zircaloy4-5Be and a commercial alloy Ticusil, which consisted of a Cu-Ag eutectic with a small addition of pure Ti, of nominal composition 26.7Cu-68.8Ag-4.5Ti; b) the alloys with high levels of reactive metals such as Ti and Zr tended to form low ductility bonds due to the formation of hard, brittle phases; c) the copper suffered pronounced erosion when in direct contact with alloys of high Ti and Zr contents, due to the formation of phases whose melting points were below the brazing temperature of those materials; e) the compounds detected as reaction products were identified as, TiC in the samples rich in carbon, such as the SiC ceramic and graphite joints, or the oxides Cu2Ti2O5 and Cu3TiO4 in the bonding of alumina to alloys including Ti in their composition or in that of the filler metal, proving that the effectiveness of the bond is dependent upon an initial and indispensable chemical bonding. (author)

  5. Influence of thickness of zinc coating on CMT welding-brazing with AlSi5 alloy wire

    Science.gov (United States)

    Jin, Pengli; Wang, Zhiping; Yang, Sinan; Jia, Peng

    2018-03-01

    Effect of thickness of zinc coating on Cold Mattel Transfer (CMT) brazing of aluminum and galvanized steel is investigated. The thickness of zinc coating is 10 μm, 30 μm, and 60 μm, respectively. A high-speed camera was used to capture images of welding process of different specimens; the microstructure and composition analyses of the welding seam were examined by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS); the mechanical properties were measured in the form of Nano-indentation experiments. The results showed that arc characteristics and metal transfer behavior were unsteady at the beginning of welding process and that became stable after two cycles of CMT. With the thickness of zinc coating thickening, arc characteristics and metal transfer behaviors were more deteriorated. Compared with 10 μm and 30 μm, clad appearance of 60 μm was straight seam edges and a smooth surface which wetting angle was 60°. Zinc-rich zone at the seam edges was formed by zinc dissolution and motel pool oscillating, and zinc content of 10 μm and 30 μm were 5.8% and 7.75%. Zinc content of 60 μm was 14.61%, and it was a belt between galvanized steel and welding seam. The thickness of intermetallic compounds layer was in the range of 1-8 μm, and it changed with the thickness of zinc coating. The average hardness of the reaction layer of 60 μm is 9.197 GPa.

  6. The Exopolysaccharide Matrix

    Science.gov (United States)

    Koo, H.; Falsetta, M.L.; Klein, M.I.

    2013-01-01

    Many infectious diseases in humans are caused or exacerbated by biofilms. Dental caries is a prime example of a biofilm-dependent disease, resulting from interactions of microorganisms, host factors, and diet (sugars), which modulate the dynamic formation of biofilms on tooth surfaces. All biofilms have a microbial-derived extracellular matrix as an essential constituent. The exopolysaccharides formed through interactions between sucrose- (and starch-) and Streptococcus mutans-derived exoenzymes present in the pellicle and on microbial surfaces (including non-mutans) provide binding sites for cariogenic and other organisms. The polymers formed in situ enmesh the microorganisms while forming a matrix facilitating the assembly of three-dimensional (3D) multicellular structures that encompass a series of microenvironments and are firmly attached to teeth. The metabolic activity of microbes embedded in this exopolysaccharide-rich and diffusion-limiting matrix leads to acidification of the milieu and, eventually, acid-dissolution of enamel. Here, we discuss recent advances concerning spatio-temporal development of the exopolysaccharide matrix and its essential role in the pathogenesis of dental caries. We focus on how the matrix serves as a 3D scaffold for biofilm assembly while creating spatial heterogeneities and low-pH microenvironments/niches. Further understanding on how the matrix modulates microbial activity and virulence expression could lead to new approaches to control cariogenic biofilms. PMID:24045647

  7. Matrix Information Geometry

    CERN Document Server

    Bhatia, Rajendra

    2013-01-01

    This book is an outcome of the Indo-French Workshop on Matrix Information Geometries (MIG): Applications in Sensor and Cognitive Systems Engineering, which was held in Ecole Polytechnique and Thales Research and Technology Center, Palaiseau, France, in February 23-25, 2011. The workshop was generously funded by the Indo-French Centre for the Promotion of Advanced Research (IFCPAR).  During the event, 22 renowned invited french or indian speakers gave lectures on their areas of expertise within the field of matrix analysis or processing. From these talks, a total of 17 original contribution or state-of-the-art chapters have been assembled in this volume. All articles were thoroughly peer-reviewed and improved, according to the suggestions of the international referees. The 17 contributions presented  are organized in three parts: (1) State-of-the-art surveys & original matrix theory work, (2) Advanced matrix theory for radar processing, and (3) Matrix-based signal processing applications.  

  8. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  9. Use of refractory-metal alloys in the Next European Torus divertor design, and comparative study of mechanical properties after disruptive heat loads or brazing and ageing treatment

    International Nuclear Information System (INIS)

    Moons, Frans; Falbriard, Patricia; Nicolas, Guy; Faron, Robert

    1990-01-01

    A limited comparative study of ten refractory metals and alloys has been made to evaluate materials for use in the divertor element of the Next European Torus (NET). Tensile tests up to 800 0 C were performed on sintered molybdenum, wrought molybdenum, Z6 (Mo-ZrO 2 ), Mo-5Re, Mo-41Re, sintered tungsten, wrought tungsten, W-5Re, and W-26Re, in delivery state and after ageing for 10 days at 600 0 C; the 10 days of ageing simulated the integrated divertor lifetime. Slow bend tests were done from room temperature to 800 0 C and 600 0 C respectively on samples of refractory metal previously brazed to graphite or to copper; the brazing process was representative of part of the manufacturing process. Finally, impact tests up to 800 0 C were carried out on samples disposed to high-energy flux deposition of 3 or 15 MJ m -2 by laser; this was to simulate the energy deposition that might occur on the material during a plasma disruption. The resulting ranking of materials is of course criteria-dependent, but generally speaking Mo-41Re scored the best as 'engineering' material, followed by TZM. (author)

  10. Interracial Structure and Formation Mechanism of Ultrasonic-assisted Brazed Joint of SiC Ceramics with Al-12Si Filler Metals in Air

    Institute of Scientific and Technical Information of China (English)

    Xiaoguang Chen; Ruishan Xie; Zhiwei Lai; Lei Liu; Jiuchun Yan; Guisheng Zou

    2017-01-01

    Ultrasonic-assisted brazing of SiC ceramics was performed by filling with an Al--12Si alloy at a low temperature of 620 ℃ in air.The interfacial characteristics and formation mechanism were investigated.The joint shear strength reached 84-94 MPa using the ultrasonic time of 2-16 s.The fracture morphology showed that the fracture path initiated and propagated in the joint alloy.The thin film of amorphous SiO2 that formed on the SiC surface was non-uniformly decomposed and diffused into the liquid Al-12Si alloy under the cavitation erosion effect of ultrasound.Abnormal isolated blocks of Al2SiO5 compounds formed at the interface between Al--12Si and a thicker SiO2 layer formed during the thermal oxidation treatment of the SiC ceramic.The SiO2 layer on the SiC ceramic did not hinder or impair the wetting and bonding process,and a stronger bond could form between Al-12Si and SiO2 or SiC in ultrasonicassisted brazing.

  11. Studies of valve lifter for automotive heavy duty diesel engine by ceramic materials. I. Development of ceramic-metal joint by brazing method

    Energy Technology Data Exchange (ETDEWEB)

    Yun, H W [Technical Centre of KIA-ASIA MOTORS (Korea, Republic of); Han, I S [Korea Institute of Energy Research, Tajeon (Korea, Republic of); Lim, Y S; Chung, Y J [Myong Ji University (Korea, Republic of)

    1998-02-01

    Continuously contacting with camshaft, the face of Valve Lifter, made of cast iron, brings about abnormal wear such as unfair wear or early wear because it is heavily loaded in the valve train system as the engine gets more powered. This abnormal sear becomes a defect namely over-clearance when the valve is lifting so that the fuel gas imperfectly combusted by unsuitable open or close action of engine valve in the combustion chamber. The imperfect combustion, in the end, results in the major causes of air pollution and decrease of the engine output. Consequently, to prevent this wear, this study was to develop the valve lifter which is joined by brazing process with SCM435H and a tip by manufacturing the face as a superhardened ceramics alloy which has high wear resistance. Having the excellent surface hardness with Hv1100-1200, the sintered body developed with superhardened alloy(WC) can endure the severe face loading in the valve train system. We experienced with various brazing alloys and obtained the excellent joining strength to the joint had 150 MPa shear strength. Interface analysis and microstructure in a joint were examined through SEM and EDS, Optical microscope. Also, 2,500 hours, high speed(3,000{approx}4,000 rpm) and continuous (1step 12hr) engine dynamo testing was carried out to the casting valve lifter and ceramics-metal joint valve lifter so that the abnormal wears were compared and evaluated.

  12. 2016 MATRIX annals

    CERN Document Server

    Praeger, Cheryl; Tao, Terence

    2018-01-01

    MATRIX is Australia’s international, residential mathematical research institute. It facilitates new collaborations and mathematical advances through intensive residential research programs, each lasting 1-4 weeks. This book is a scientific record of the five programs held at MATRIX in its first year, 2016: Higher Structures in Geometry and Physics (Chapters 1-5 and 18-21); Winter of Disconnectedness (Chapter 6 and 22-26); Approximation and Optimisation (Chapters 7-8); Refining C*-Algebraic Invariants for Dynamics using KK-theory (Chapters 9-13); Interactions between Topological Recursion, Modularity, Quantum Invariants and Low-dimensional Topology (Chapters 14-17 and 27). The MATRIX Scientific Committee selected these programs based on their scientific excellence and the participation rate of high-profile international participants. Each program included ample unstructured time to encourage collaborative research; some of the longer programs also included an embedded conference or lecture series. The artic...

  13. Matrix interdiction problem

    Energy Technology Data Exchange (ETDEWEB)

    Pan, Feng [Los Alamos National Laboratory; Kasiviswanathan, Shiva [Los Alamos National Laboratory

    2010-01-01

    In the matrix interdiction problem, a real-valued matrix and an integer k is given. The objective is to remove k columns such that the sum over all rows of the maximum entry in each row is minimized. This combinatorial problem is closely related to bipartite network interdiction problem which can be applied to prioritize the border checkpoints in order to minimize the probability that an adversary can successfully cross the border. After introducing the matrix interdiction problem, we will prove the problem is NP-hard, and even NP-hard to approximate with an additive n{gamma} factor for a fixed constant {gamma}. We also present an algorithm for this problem that achieves a factor of (n-k) mUltiplicative approximation ratio.

  14. Dynamic Matrix Rank

    DEFF Research Database (Denmark)

    Frandsen, Gudmund Skovbjerg; Frandsen, Peter Frands

    2009-01-01

    We consider maintaining information about the rank of a matrix under changes of the entries. For n×n matrices, we show an upper bound of O(n1.575) arithmetic operations and a lower bound of Ω(n) arithmetic operations per element change. The upper bound is valid when changing up to O(n0.575) entries...... in a single column of the matrix. We also give an algorithm that maintains the rank using O(n2) arithmetic operations per rank one update. These bounds appear to be the first nontrivial bounds for the problem. The upper bounds are valid for arbitrary fields, whereas the lower bound is valid for algebraically...... closed fields. The upper bound for element updates uses fast rectangular matrix multiplication, and the lower bound involves further development of an earlier technique for proving lower bounds for dynamic computation of rational functions....

  15. MATLAB matrix algebra

    CERN Document Server

    Pérez López, César

    2014-01-01

    MATLAB is a high-level language and environment for numerical computation, visualization, and programming. Using MATLAB, you can analyze data, develop algorithms, and create models and applications. The language, tools, and built-in math functions enable you to explore multiple approaches and reach a solution faster than with spreadsheets or traditional programming languages, such as C/C++ or Java. MATLAB Matrix Algebra introduces you to the MATLAB language with practical hands-on instructions and results, allowing you to quickly achieve your goals. Starting with a look at symbolic and numeric variables, with an emphasis on vector and matrix variables, you will go on to examine functions and operations that support vectors and matrices as arguments, including those based on analytic parent functions. Computational methods for finding eigenvalues and eigenvectors of matrices are detailed, leading to various matrix decompositions. Applications such as change of bases, the classification of quadratic forms and ...

  16. Elementary matrix algebra

    CERN Document Server

    Hohn, Franz E

    2012-01-01

    This complete and coherent exposition, complemented by numerous illustrative examples, offers readers a text that can teach by itself. Fully rigorous in its treatment, it offers a mathematically sound sequencing of topics. The work starts with the most basic laws of matrix algebra and progresses to the sweep-out process for obtaining the complete solution of any given system of linear equations - homogeneous or nonhomogeneous - and the role of matrix algebra in the presentation of useful geometric ideas, techniques, and terminology.Other subjects include the complete treatment of the structur

  17. Complex matrix model duality

    International Nuclear Information System (INIS)

    Brown, T.W.

    2010-11-01

    The same complex matrix model calculates both tachyon scattering for the c=1 non-critical string at the self-dual radius and certain correlation functions of half-BPS operators in N=4 super- Yang-Mills. It is dual to another complex matrix model where the couplings of the first model are encoded in the Kontsevich-like variables of the second. The duality between the theories is mirrored by the duality of their Feynman diagrams. Analogously to the Hermitian Kontsevich- Penner model, the correlation functions of the second model can be written as sums over discrete points in subspaces of the moduli space of punctured Riemann surfaces. (orig.)

  18. Complex matrix model duality

    Energy Technology Data Exchange (ETDEWEB)

    Brown, T.W.

    2010-11-15

    The same complex matrix model calculates both tachyon scattering for the c=1 non-critical string at the self-dual radius and certain correlation functions of half-BPS operators in N=4 super- Yang-Mills. It is dual to another complex matrix model where the couplings of the first model are encoded in the Kontsevich-like variables of the second. The duality between the theories is mirrored by the duality of their Feynman diagrams. Analogously to the Hermitian Kontsevich- Penner model, the correlation functions of the second model can be written as sums over discrete points in subspaces of the moduli space of punctured Riemann surfaces. (orig.)

  19. Comparison of microstructural and mechanical properties of joints developed by high temperature brazing, GTAW and laser welding methods on AISI 316 L stainless steel for specific applications in nuclear components

    International Nuclear Information System (INIS)

    Venkatesu, Sadu; Saxena, Rajesh; Ravi Kumar, R.; Chaurasia, P.K; Murugan, S.; Venugopal, S.

    2016-01-01

    Fabrication of instrumented irradiation capsule for evaluating the irradiation performance of fuel and structural materials in a nuclear reactor requires development of thin wall joints capable of withstanding high temperature and/or internal pressure. Thin wall joints for high temperature (∼550℃) applications can be made by laser beam welding (LBW), gas tungsten Arc welding (GTAW) and High Temperature Brazing (HLT) method

  20. In-situ ductile metal/bulk metallic glass matrix composites formed by chemical partitioning

    Science.gov (United States)

    Kim, Choong Paul; Hays, Charles C.; Johnson, William L.

    2004-03-23

    A composite metal object comprises ductile crystalline metal particles in an amorphous metal matrix. An alloy is heated above its liquidus temperature. Upon cooling from the high temperature melt, the alloy chemically partitions, forming dendrites in the melt. Upon cooling the remaining liquid below the glass transition temperature it freezes to the amorphous state, producing a two-phase microstructure containing crystalline particles in an amorphous metal matrix. The ductile metal particles have a size in the range of from 0.1 to 15 micrometers and spacing in the range of from 0.1 to 20 micrometers. Preferably, the particle size is in the range of from 0.5 to 8 micrometers and spacing is in the range of from 1 to 10 micrometers. The volume proportion of particles is in the range of from 5 to 50% and preferably 15 to 35%. Differential cooling can produce oriented dendrites of ductile metal phase in an amorphous matrix. Examples are given in the Zr--Ti--Cu--Ni--Be alloy bulk glass forming system with added niobium.

  1. Ethical Matrix Manual

    NARCIS (Netherlands)

    Mepham, B.; Kaiser, M.; Thorstensen, E.; Tomkins, S.; Millar, K.

    2006-01-01

    The ethical matrix is a conceptual tool designed to help decision-makers (as individuals or working in groups) reach sound judgements or decisions about the ethical acceptability and/or optimal regulatory controls for existing or prospective technologies in the field of food and agriculture.

  2. Combinatorial matrix theory

    CERN Document Server

    Mitjana, Margarida

    2018-01-01

    This book contains the notes of the lectures delivered at an Advanced Course on Combinatorial Matrix Theory held at Centre de Recerca Matemàtica (CRM) in Barcelona. These notes correspond to five series of lectures. The first series is dedicated to the study of several matrix classes defined combinatorially, and was delivered by Richard A. Brualdi. The second one, given by Pauline van den Driessche, is concerned with the study of spectral properties of matrices with a given sign pattern. Dragan Stevanović delivered the third one, devoted to describing the spectral radius of a graph as a tool to provide bounds of parameters related with properties of a graph. The fourth lecture was delivered by Stephen Kirkland and is dedicated to the applications of the Group Inverse of the Laplacian matrix. The last one, given by Ángeles Carmona, focuses on boundary value problems on finite networks with special in-depth on the M-matrix inverse problem.

  3. Visualizing Matrix Multiplication

    Science.gov (United States)

    Daugulis, Peteris; Sondore, Anita

    2018-01-01

    Efficient visualizations of computational algorithms are important tools for students, educators, and researchers. In this article, we point out an innovative visualization technique for matrix multiplication. This method differs from the standard, formal approach by using block matrices to make computations more visual. We find this method a…

  4. Challenging the CSCW matrix

    DEFF Research Database (Denmark)

    Jørnø, Rasmus Leth Vergmann; Gynther, Karsten; Christensen, Ove

    2014-01-01

    useful information, we question whether the axis of time and space comprising the matrix pertains to relevant defining properties of the tools, technology or learning environments to which they are applied. Subsequently we offer an example of an Adobe Connect e-learning session as an illustration...

  5. Paths correlation matrix.

    Science.gov (United States)

    Qian, Weixian; Zhou, Xiaojun; Lu, Yingcheng; Xu, Jiang

    2015-09-15

    Both the Jones and Mueller matrices encounter difficulties when physically modeling mixed materials or rough surfaces due to the complexity of light-matter interactions. To address these issues, we derived a matrix called the paths correlation matrix (PCM), which is a probabilistic mixture of Jones matrices of every light propagation path. Because PCM is related to actual light propagation paths, it is well suited for physical modeling. Experiments were performed, and the reflection PCM of a mixture of polypropylene and graphite was measured. The PCM of the mixed sample was accurately decomposed into pure polypropylene's single reflection, pure graphite's single reflection, and depolarization caused by multiple reflections, which is consistent with the theoretical derivation. Reflection parameters of rough surface can be calculated from PCM decomposition, and the results fit well with the theoretical calculations provided by the Fresnel equations. These theoretical and experimental analyses verify that PCM is an efficient way to physically model light-matter interactions.

  6. Partially separable t matrix

    International Nuclear Information System (INIS)

    Sasakawa, T.; Okuno, H.; Ishikawa, S.; Sawada, T.

    1982-01-01

    The off-shell t matrix is expressed as a sum of one nonseparable and one separable terms so that it is useful for applications to more-than-two body problems. All poles are involved in this one separable term. Both the nonseparable and the separable terms of the kernel G 0 t are regular at the origin. The nonseparable term of this kernel vanishes at large distances, while the separable term behaves asymptotically as the spherical Hankel function. These properties make our expression free from defects inherent in the Jost or the K-matrix expressions, and many applications are anticipated. As the application, a compact expression of the many-level formula is presented. Also the application is suggested to the breakup threebody problem based on the Faddeev equation. It is demonstrated that the breakup amplitude is expressed in a simple and physically interesting form and we can calculate it in coordinate space

  7. Exactly soluble matrix models

    International Nuclear Information System (INIS)

    Raju Viswanathan, R.

    1991-09-01

    We study examples of one dimensional matrix models whose potentials possess an energy spectrum that can be explicitly determined. This allows for an exact solution in the continuum limit. Specifically, step-like potentials and the Morse potential are considered. The step-like potentials show no scaling behaviour and the Morse potential (which corresponds to a γ = -1 model) has the interesting feature that there are no quantum corrections to the scaling behaviour in the continuum limit. (author). 5 refs

  8. Inside the NIKE matrix

    OpenAIRE

    Brenner, Barbara; Schlegelmilch, Bodo B.; Ambos, Björn

    2013-01-01

    This case describes how Nike, a consumer goods company with an ever expanding portfolio and a tremendous brand value, manages the tradeoff between local responsiveness and global integration. In particular, the case highlights Nike's organizational structure that consists of a global matrix organization that is replicated at a regional level for the European market. While this organizational structure allows Nike to respond to local consumer tastes it also ensures that the company benefits f...

  9. A matrix contraction process

    Science.gov (United States)

    Wilkinson, Michael; Grant, John

    2018-03-01

    We consider a stochastic process in which independent identically distributed random matrices are multiplied and where the Lyapunov exponent of the product is positive. We continue multiplying the random matrices as long as the norm, ɛ, of the product is less than unity. If the norm is greater than unity we reset the matrix to a multiple of the identity and then continue the multiplication. We address the problem of determining the probability density function of the norm, \

  10. Matrix String Theory

    CERN Document Server

    Dijkgraaf, R; Verlinde, Herman L

    1997-01-01

    Via compactification on a circle, the matrix model of M-theory proposed by Banks et al suggests a concrete identification between the large N limit of two-dimensional N=8 supersymmetric Yang-Mills theory and type IIA string theory. In this paper we collect evidence that supports this identification. We explicitly identify the perturbative string states and their interactions, and describe the appearance of D-particle and D-membrane states.

  11. Matrix groups for undergraduates

    CERN Document Server

    Tapp, Kristopher

    2016-01-01

    Matrix groups touch an enormous spectrum of the mathematical arena. This textbook brings them into the undergraduate curriculum. It makes an excellent one-semester course for students familiar with linear and abstract algebra and prepares them for a graduate course on Lie groups. Matrix Groups for Undergraduates is concrete and example-driven, with geometric motivation and rigorous proofs. The story begins and ends with the rotations of a globe. In between, the author combines rigor and intuition to describe the basic objects of Lie theory: Lie algebras, matrix exponentiation, Lie brackets, maximal tori, homogeneous spaces, and roots. This second edition includes two new chapters that allow for an easier transition to the general theory of Lie groups. From reviews of the First Edition: This book could be used as an excellent textbook for a one semester course at university and it will prepare students for a graduate course on Lie groups, Lie algebras, etc. … The book combines an intuitive style of writing w...

  12. Extracellular matrix structure.

    Science.gov (United States)

    Theocharis, Achilleas D; Skandalis, Spyros S; Gialeli, Chrysostomi; Karamanos, Nikos K

    2016-02-01

    Extracellular matrix (ECM) is a non-cellular three-dimensional macromolecular network composed of collagens, proteoglycans/glycosaminoglycans, elastin, fibronectin, laminins, and several other glycoproteins. Matrix components bind each other as well as cell adhesion receptors forming a complex network into which cells reside in all tissues and organs. Cell surface receptors transduce signals into cells from ECM, which regulate diverse cellular functions, such as survival, growth, migration, and differentiation, and are vital for maintaining normal homeostasis. ECM is a highly dynamic structural network that continuously undergoes remodeling mediated by several matrix-degrading enzymes during normal and pathological conditions. Deregulation of ECM composition and structure is associated with the development and progression of several pathologic conditions. This article emphasizes in the complex ECM structure as to provide a better understanding of its dynamic structural and functional multipotency. Where relevant, the implication of the various families of ECM macromolecules in health and disease is also presented. Copyright © 2015 Elsevier B.V. All rights reserved.

  13. Standard Errors for Matrix Correlations.

    Science.gov (United States)

    Ogasawara, Haruhiko

    1999-01-01

    Derives the asymptotic standard errors and intercorrelations for several matrix correlations assuming multivariate normality for manifest variables and derives the asymptotic standard errors of the matrix correlations for two factor-loading matrices. (SLD)

  14. Characterization of crystallization kinetics of a Ni- (Cr, Fe, Si, B, C, P) based amorphous brazing alloy by non-isothermal differential scanning calorimetry

    International Nuclear Information System (INIS)

    Raju, S.; Kumar, N.S. Arun; Jeyaganesh, B.; Mohandas, E.; Mudali, U. Kamachi

    2007-01-01

    The thermal stability and crystallization kinetics of a Ni- (Cr, Si, Fe, B, C, P) based amorphous brazing foil have been investigated by non-isothermal differential scanning calorimetry. The glass transition temperature T g , is found to be 720 ± 2 K. The amorphous alloy showed three distinct, yet considerably overlapping crystallization transformations with peak crystallization temperatures centered around 739, 778 and 853 ± 2 K, respectively. The solidus and liquidus temperatures are estimated to be 1250 and 1300 ± 2 K, respectively. The apparent activation energies for the three crystallization reactions have been determined using model free isoconversional methods. The typical values for the three crystallization reactions are: 334, 433 and 468 kJ mol -1 , respectively. The X-ray diffraction of the crystallized foil revealed the presence of following compounds Ni 3 B (Ni 4 B 3 ), CrB, B 2 Fe 15 Si 3 , CrSi 2 , and Ni 4.5 Si 2 B

  15. Interfacial microstructure and mechanical property of Ti6Al4V/A6061 dissimilar joint by direct laser brazing without filler metal and groove

    International Nuclear Information System (INIS)

    Song, Zhihua; Nakata, Kazuhiro; Wu, Aiping; Liao, Jinsun

    2013-01-01

    Laser brazing of Ti6Al4V and A6061-T6 alloys with 2 mm thickness was conducted by focusing laser beam on aluminum alloy side, and the effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. Laser offset has a great influence on the thickness of interfacial intermetallic compound (IMC) layer and the mechanical property of joint. The thickness of interfacial IMC layer is less than 500 nm, and the average tensile strength of the joint reaches 64% of aluminum base material strength, when suitable welding conditions are used. The interfacial IMC is TiAl 3 . The formation of interfacial IMC layer and its effect on mechanical property of the joint are discussed in the present study.

  16. An experimental study on single phase convection heat transfer and pressure drop in two brazed plate heat exchangers with different chevron shapes and hydraulic diameters

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Man Bae; Park, Chang Yong [Seoul National University of Science and Technology, Seoul (Korea, Republic of)

    2017-05-15

    An experimental study on heat transfer and pressure drop characteristics was performed at single phase flow in two Brazed plate heat exchangers (BPHEs) with different geometries. The corrugation density of one of the BPHE (Type II) was two times as high as that of the other BPHE (Type I). The hydraulic diameter of the type II BPHE was 2.13 mm, which was 38 % smaller than that of the type I BPHE. Also, the cross section shape of the flow channels for the type II BPHE was different from that for conventional BPHEs due to the unusual corrugation patterns and brazing points. The experimental conditions for temperatures were varied from 4.6 °C to 49.1 °C, and for mass flow rates were changed from 0.07 kg/s to 1.24 kg/s. The measured results showed that pressure drop in the type II BPHE was about 110 % higher than that in the type I BPHE. Nu of the type II was higher than that of the type I BPHE and the enhancement became larger with the increase of Re at the ranges above 800. New correlations for fF and Nu were proposed by this study and their prediction accuracy could be improved by considering the surface enlargement factor in the correlations. The performance evaluation of the two BPHEs was performed by (j/f{sub F}1{sup /3}) which represented the ratio of heat transfer and pressure drop performance. Also, a new parameter, the capacity compactness of PHE, was proposed and it presented the PHE capacity per unit volume and unit log mean temperature difference. The comparison showed that the two BPHEs had similar values of the (j/f{sub F}1{sup /3}), whereas they had significantly different values of the capacity compactness. The capacity compactness of the type II BPHE was 1.5 times higher than that for the type I BPHE.

  17. Interfacial microstructure of Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} brazing joint with Cu-Zn-Ti filler alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, J. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)], E-mail: hitzhangjie@hit.edu.cn; Zhang, X.M.; Zhou, Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Naka, M. [Joining and Welding Research Institute, Osaka University, Ibaraki, Osaka 567-0047 (Japan); Svetlana, Atroshenko [Faculty of Mathematics and Mechanics, Saint-Petersburg State University (Russian Federation)

    2008-11-15

    In this study, Si{sub 3}N{sub 4} ceramic was jointed by a brazing technique with a Cu-Zn-Ti filler alloy. The interfacial microstructure between Si{sub 3}N{sub 4} ceramic and filler alloy in the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joint was observed and analyzed by using electron-probe microanalysis, X-ray diffraction and transmission electron microscopy. The results indicate that there are two reaction layers at the ceramic/filler interface in the joint, which was obtained by brazing at a temperature and holding time of 1223 K and 15 min, respectively. The layer nearby the Si{sub 3}N{sub 4} ceramic is a TiN layer with an average grain size of 100 nm, and the layer nearby the filler alloy is a Ti{sub 5}Si{sub 3}N{sub x} layer with an average grain size of 1-2 {mu}m. Thickness of the TiN and Ti{sub 5}Si{sub 3}N{sub x} layers is about 1 {mu}m and 10 {mu}m, respectively. The formation mechanism of the reaction layers was discussed. A model showing the microstructure from Si{sub 3}N{sub 4} ceramic to filler alloy in the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joint was provided as: Si{sub 3}N{sub 4} ceramic/TiN reaction layer/Ti{sub 5}Si{sub 3}N{sub x} reaction layer/Cu-Zn solution.

  18. An experimental study on single phase convection heat transfer and pressure drop in two brazed plate heat exchangers with different chevron shapes and hydraulic diameters

    International Nuclear Information System (INIS)

    Kim, Man Bae; Park, Chang Yong

    2017-01-01

    An experimental study on heat transfer and pressure drop characteristics was performed at single phase flow in two Brazed plate heat exchangers (BPHEs) with different geometries. The corrugation density of one of the BPHE (Type II) was two times as high as that of the other BPHE (Type I). The hydraulic diameter of the type II BPHE was 2.13 mm, which was 38 % smaller than that of the type I BPHE. Also, the cross section shape of the flow channels for the type II BPHE was different from that for conventional BPHEs due to the unusual corrugation patterns and brazing points. The experimental conditions for temperatures were varied from 4.6 °C to 49.1 °C, and for mass flow rates were changed from 0.07 kg/s to 1.24 kg/s. The measured results showed that pressure drop in the type II BPHE was about 110 % higher than that in the type I BPHE. Nu of the type II was higher than that of the type I BPHE and the enhancement became larger with the increase of Re at the ranges above 800. New correlations for fF and Nu were proposed by this study and their prediction accuracy could be improved by considering the surface enlargement factor in the correlations. The performance evaluation of the two BPHEs was performed by (j/f F 1 /3 ) which represented the ratio of heat transfer and pressure drop performance. Also, a new parameter, the capacity compactness of PHE, was proposed and it presented the PHE capacity per unit volume and unit log mean temperature difference. The comparison showed that the two BPHEs had similar values of the (j/f F 1 /3 ), whereas they had significantly different values of the capacity compactness. The capacity compactness of the type II BPHE was 1.5 times higher than that for the type I BPHE.

  19. Laser Welding-Brazing of Immiscible AZ31B Mg and Ti-6Al-4V Alloys Using an Electrodeposited Cu Interlayer

    Science.gov (United States)

    Zhang, Zequn; Tan, Caiwang; Wang, Gang; Chen, Bo; Song, Xiaoguo; Zhao, Hongyun; Li, Liqun; Feng, Jicai

    2018-03-01

    Metallurgical bonding between immiscible system AZ31B magnesium (Mg) and Ti-6Al-4V titanium (Ti) was achieved by adding Cu interlayer using laser welding-brazing process. Effect of the laser power on microstructure evolution and mechanical properties of Mg/Cu-coated Ti joints was studied. Visually acceptable joints were obtained at the range of 1300 to 1500 W. The brazed interface was divided into three parts due to temperature gradient: direct irradiation zone, intermediate zone and seam head zone. Ti3Al phase was produced along the interface at the direct irradiation zone. Ti-Al reaction layer grew slightly with the increase in laser power. A small amount of Ti2(Cu,Al) interfacial compounds formed at the intermediate zone and the ( α-Mg + Mg2Cu) eutectic structure dispersed in the fusion zone instead of gathering when increasing the laser power at this zone. At the seam head zone, Mg-Cu eutectic structure was produced in large quantities under all cases. Joint strength first increased and then decreased with the variation of the laser power. The maximum fracture load of Mg/Cu-coated Ti joint reached 2314 N at the laser power of 1300 W, representing 85.7% joint efficiency when compared with Mg base metal. All specimens fractured at the interface. The feature of fracture surface at the laser power of 1100 W was characterized by overall smooth surface. Obvious tear ridge and Ti3Al particles were observed at the fracture surface with increase in laser power. It suggested atomic diffusion was accelerated with more heat input giving rise to the enhanced interfacial reaction and metallurgical bonding in direct irradiation zone, which determined the mechanical properties of the joint.

  20. The cellulose resource matrix.

    Science.gov (United States)

    Keijsers, Edwin R P; Yılmaz, Gülden; van Dam, Jan E G

    2013-03-01

    The emerging biobased economy is causing shifts from mineral fossil oil based resources towards renewable resources. Because of market mechanisms, current and new industries utilising renewable commodities, will attempt to secure their supply of resources. Cellulose is among these commodities, where large scale competition can be expected and already is observed for the traditional industries such as the paper industry. Cellulose and lignocellulosic raw materials (like wood and non-wood fibre crops) are being utilised in many industrial sectors. Due to the initiated transition towards biobased economy, these raw materials are intensively investigated also for new applications such as 2nd generation biofuels and 'green' chemicals and materials production (Clark, 2007; Lange, 2007; Petrus & Noordermeer, 2006; Ragauskas et al., 2006; Regalbuto, 2009). As lignocellulosic raw materials are available in variable quantities and qualities, unnecessary competition can be avoided via the choice of suitable raw materials for a target application. For example, utilisation of cellulose as carbohydrate source for ethanol production (Kabir Kazi et al., 2010) avoids the discussed competition with easier digestible carbohydrates (sugars, starch) deprived from the food supply chain. Also for cellulose use as a biopolymer several different competing markets can be distinguished. It is clear that these applications and markets will be influenced by large volume shifts. The world will have to reckon with the increase of competition and feedstock shortage (land use/biodiversity) (van Dam, de Klerk-Engels, Struik, & Rabbinge, 2005). It is of interest - in the context of sustainable development of the bioeconomy - to categorize the already available and emerging lignocellulosic resources in a matrix structure. When composing such "cellulose resource matrix" attention should be given to the quality aspects as well as to the available quantities and practical possibilities of processing the

  1. Random matrix theory

    CERN Document Server

    Deift, Percy

    2009-01-01

    This book features a unified derivation of the mathematical theory of the three classical types of invariant random matrix ensembles-orthogonal, unitary, and symplectic. The authors follow the approach of Tracy and Widom, but the exposition here contains a substantial amount of additional material, in particular, facts from functional analysis and the theory of Pfaffians. The main result in the book is a proof of universality for orthogonal and symplectic ensembles corresponding to generalized Gaussian type weights following the authors' prior work. New, quantitative error estimates are derive

  2. Matrix vector analysis

    CERN Document Server

    Eisenman, Richard L

    2005-01-01

    This outstanding text and reference applies matrix ideas to vector methods, using physical ideas to illustrate and motivate mathematical concepts but employing a mathematical continuity of development rather than a physical approach. The author, who taught at the U.S. Air Force Academy, dispenses with the artificial barrier between vectors and matrices--and more generally, between pure and applied mathematics.Motivated examples introduce each idea, with interpretations of physical, algebraic, and geometric contexts, in addition to generalizations to theorems that reflect the essential structur

  3. Matrix Encryption Scheme

    Directory of Open Access Journals (Sweden)

    Abdelhakim Chillali

    2017-05-01

    Full Text Available In classical cryptography, the Hill cipher is a polygraphic substitution cipher based on linear algebra. In this work, we proposed a new problem applicable to the public key cryptography, based on the Matrices, called “Matrix discrete logarithm problem”, it uses certain elements formed by matrices whose coefficients are elements in a finite field. We have constructed an abelian group and, for the cryptographic part in this unreliable group, we then perform the computation corresponding to the algebraic equations, Returning the encrypted result to a receiver. Upon receipt of the result, the receiver can retrieve the sender’s clear message by performing the inverse calculation.

  4. Matrix string partition function

    CERN Document Server

    Kostov, Ivan K; Kostov, Ivan K.; Vanhove, Pierre

    1998-01-01

    We evaluate quasiclassically the Ramond partition function of Euclidean D=10 U(N) super Yang-Mills theory reduced to a two-dimensional torus. The result can be interpreted in terms of free strings wrapping the space-time torus, as expected from the point of view of Matrix string theory. We demonstrate that, when extrapolated to the ultraviolet limit (small area of the torus), the quasiclassical expressions reproduce exactly the recently obtained expression for the partition of the completely reduced SYM theory, including the overall numerical factor. This is an evidence that our quasiclassical calculation might be exact.

  5. Matrix algebra for linear models

    CERN Document Server

    Gruber, Marvin H J

    2013-01-01

    Matrix methods have evolved from a tool for expressing statistical problems to an indispensable part of the development, understanding, and use of various types of complex statistical analyses. This evolution has made matrix methods a vital part of statistical education. Traditionally, matrix methods are taught in courses on everything from regression analysis to stochastic processes, thus creating a fractured view of the topic. Matrix Algebra for Linear Models offers readers a unique, unified view of matrix analysis theory (where and when necessary), methods, and their applications. Written f

  6. Characterization of supercapacitors matrix

    Energy Technology Data Exchange (ETDEWEB)

    Sakka, Monzer Al, E-mail: Monzer.Al.Sakka@vub.ac.b [Vrije Universiteit Brussel, pleinlaan 2, B-1050 Brussels (Belgium); FEMTO-ST Institute, ENISYS Department, FCLAB, UFC-UTBM, bat.F, 90010 Belfort (France); Gualous, Hamid, E-mail: Hamid.Gualous@unicaen.f [Laboratoire LUSAC, Universite de Caen Basse Normandie, Rue Louis Aragon - BP 78, 50130 Cherbourg-Octeville (France); Van Mierlo, Joeri [Vrije Universiteit Brussel, pleinlaan 2, B-1050 Brussels (Belgium)

    2010-10-30

    This paper treats supercapacitors matrix characterization. In order to cut off transient power peaks and to compensate for the intrinsic limitations in embedded sources, the use of supercapacitors as a storage system is quite suitable, because of their appropriate electrical characteristics (huge capacitance, small series resistance, high specific energy, high specific power), direct storage (energy ready for use), and easy control by power electronic conversion. This use requires supercapacitors modules where several cells connected in serial and/or in parallel, thus a bypass system to balance the charging or the discharging of supercapacitors is required. In the matrix of supercapacitors, six elements of three parallel BCAP0350 supercapacitors in serial connections have been considered. This topology permits to reduce the number of the bypass circuits and it can work in degraded mode. Actually, it allows the system to have more reliability by providing power continually to the load even when there are one or more cells failed. Simulation and experimental results are presented and discussed.

  7. Characterization of supercapacitors matrix

    International Nuclear Information System (INIS)

    Sakka, Monzer Al; Gualous, Hamid; Van Mierlo, Joeri

    2010-01-01

    This paper treats supercapacitors matrix characterization. In order to cut off transient power peaks and to compensate for the intrinsic limitations in embedded sources, the use of supercapacitors as a storage system is quite suitable, because of their appropriate electrical characteristics (huge capacitance, small series resistance, high specific energy, high specific power), direct storage (energy ready for use), and easy control by power electronic conversion. This use requires supercapacitors modules where several cells connected in serial and/or in parallel, thus a bypass system to balance the charging or the discharging of supercapacitors is required. In the matrix of supercapacitors, six elements of three parallel BCAP0350 supercapacitors in serial connections have been considered. This topology permits to reduce the number of the bypass circuits and it can work in degraded mode. Actually, it allows the system to have more reliability by providing power continually to the load even when there are one or more cells failed. Simulation and experimental results are presented and discussed.

  8. Ceramic matrix and resin matrix composites - A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  9. Ceramic matrix and resin matrix composites: A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  10. A matrix big bang

    International Nuclear Information System (INIS)

    Craps, Ben; Sethi, Savdeep; Verlinde, Erik

    2005-01-01

    The light-like linear dilaton background represents a particularly simple time-dependent 1/2 BPS solution of critical type-IIA superstring theory in ten dimensions. Its lift to M-theory, as well as its Einstein frame metric, are singular in the sense that the geometry is geodesically incomplete and the Riemann tensor diverges along a light-like subspace of codimension one. We study this background as a model for a big bang type singularity in string theory/M-theory. We construct the dual Matrix theory description in terms of a (1+1)-d supersymmetric Yang-Mills theory on a time-dependent world-sheet given by the Milne orbifold of (1+1)-d Minkowski space. Our model provides a framework in which the physics of the singularity appears to be under control

  11. A matrix big bang

    Energy Technology Data Exchange (ETDEWEB)

    Craps, Ben [Instituut voor Theoretische Fysica, Universiteit van Amsterdam, Valckenierstraat 65, 1018 XE Amsterdam (Netherlands); Sethi, Savdeep [Enrico Fermi Institute, University of Chicago, Chicago, IL 60637 (United States); Verlinde, Erik [Instituut voor Theoretische Fysica, Universiteit van Amsterdam, Valckenierstraat 65, 1018 XE Amsterdam (Netherlands)

    2005-10-15

    The light-like linear dilaton background represents a particularly simple time-dependent 1/2 BPS solution of critical type-IIA superstring theory in ten dimensions. Its lift to M-theory, as well as its Einstein frame metric, are singular in the sense that the geometry is geodesically incomplete and the Riemann tensor diverges along a light-like subspace of codimension one. We study this background as a model for a big bang type singularity in string theory/M-theory. We construct the dual Matrix theory description in terms of a (1+1)-d supersymmetric Yang-Mills theory on a time-dependent world-sheet given by the Milne orbifold of (1+1)-d Minkowski space. Our model provides a framework in which the physics of the singularity appears to be under control.

  12. Matrix metalloproteinases outside vertebrates.

    Science.gov (United States)

    Marino-Puertas, Laura; Goulas, Theodoros; Gomis-Rüth, F Xavier

    2017-11-01

    The matrix metalloproteinase (MMP) family belongs to the metzincin clan of zinc-dependent metallopeptidases. Due to their enormous implications in physiology and disease, MMPs have mainly been studied in vertebrates. They are engaged in extracellular protein processing and degradation, and present extensive paralogy, with 23 forms in humans. One characteristic of MMPs is a ~165-residue catalytic domain (CD), which has been structurally studied for 14 MMPs from human, mouse, rat, pig and the oral-microbiome bacterium Tannerella forsythia. These studies revealed close overall coincidence and characteristic structural features, which distinguish MMPs from other metzincins and give rise to a sequence pattern for their identification. Here, we reviewed the literature available on MMPs outside vertebrates and performed database searches for potential MMP CDs in invertebrates, plants, fungi, viruses, protists, archaea and bacteria. These and previous results revealed that MMPs are widely present in several copies in Eumetazoa and higher plants (Tracheophyta), but have just token presence in eukaryotic algae. A few dozen sequences were found in Ascomycota (within fungi) and in double-stranded DNA viruses infecting invertebrates (within viruses). In contrast, a few hundred sequences were found in archaea and >1000 in bacteria, with several copies for some species. Most of the archaeal and bacterial phyla containing potential MMPs are present in human oral and gut microbiomes. Overall, MMP-like sequences are present across all kingdoms of life, but their asymmetric distribution contradicts the vertical descent model from a eubacterial or archaeal ancestor. This article is part of a Special Issue entitled: Matrix Metalloproteinases edited by Rafael Fridman. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. Phenomenology of the CKM matrix

    International Nuclear Information System (INIS)

    Nir, Y.

    1989-01-01

    The way in which an exact determination of the CKM matrix elements tests the standard Model is demonstrated by a two-generation example. The determination of matrix elements from meson semileptonic decays is explained, with an emphasis on the respective reliability of quark level and meson level calculations. The assumptions involved in the use of loop processes are described. Finally, the state of the art of the knowledge of the CKM matrix is presented. 19 refs., 2 figs

  14. On matrix fractional differential equations

    OpenAIRE

    Adem Kılıçman; Wasan Ajeel Ahmood

    2017-01-01

    The aim of this article is to study the matrix fractional differential equations and to find the exact solution for system of matrix fractional differential equations in terms of Riemann–Liouville using Laplace transform method and convolution product to the Riemann–Liouville fractional of matrices. Also, we show the theorem of non-homogeneous matrix fractional partial differential equation with some illustrative examples to demonstrate the effectiveness of the new methodology. The main objec...

  15. Matrix transformations and sequence spaces

    International Nuclear Information System (INIS)

    Nanda, S.

    1983-06-01

    In most cases the most general linear operator from one sequence space into another is actually given by an infinite matrix and therefore the theory of matrix transformations has always been of great interest in the study of sequence spaces. The study of general theory of matrix transformations was motivated by the special results in summability theory. This paper is a review article which gives almost all known results on matrix transformations. This also suggests a number of open problems for further study and will be very useful for research workers. (author)

  16. Multivariate Matrix-Exponential Distributions

    DEFF Research Database (Denmark)

    Bladt, Mogens; Nielsen, Bo Friis

    2010-01-01

    be written as linear combinations of the elements in the exponential of a matrix. For this reason we shall refer to multivariate distributions with rational Laplace transform as multivariate matrix-exponential distributions (MVME). The marginal distributions of an MVME are univariate matrix......-exponential distributions. We prove a characterization that states that a distribution is an MVME distribution if and only if all non-negative, non-null linear combinations of the coordinates have a univariate matrix-exponential distribution. This theorem is analog to a well-known characterization theorem...

  17. A matrix model for WZW

    International Nuclear Information System (INIS)

    Dorey, Nick; Tong, David; Turner, Carl

    2016-01-01

    We study a U(N) gauged matrix quantum mechanics which, in the large N limit, is closely related to the chiral WZW conformal field theory. This manifests itself in two ways. First, we construct the left-moving Kac-Moody algebra from matrix degrees of freedom. Secondly, we compute the partition function of the matrix model in terms of Schur and Kostka polynomials and show that, in the large N limit, it coincides with the partition function of the WZW model. This same matrix model was recently shown to describe non-Abelian quantum Hall states and the relationship to the WZW model can be understood in this framework.

  18. Review Article: recent advances in metal-ceramic brazing Artigo Revisão: avanços recentes em brasagem metal-cerâmica

    Directory of Open Access Journals (Sweden)

    R. M. do Nascimento

    2003-12-01

    Full Text Available Metal-ceramic joining has slowly but steadily become an important manufacturing step. The evolution of joining processes has allowed ceramics to be used in combination with metals in a number of hybrid devices from traditional light bulbs and seals to improved cutting tools and modern monitoring and measuring electronic devices. New joining methods and newer approaches to conventional methods have been developed aiming at joints characterized by improved reliability, and interfaces capable of withstanding high-temperature resistance with minimum residual stresses. A summary of recent improvements on alternative approaches to ceramic-metal joining as well as new developments on brazing are presented herein. The present review also focuses on recent advances towards brazing metallized ceramics and the selection of filler alloys, since in a scenario that includes joining by laser and direct bonding with liquid transient phases, brazing continues to be by far the most widely used approach to joining as a result of its low-cost and possibility to join intricate geometries for large-scale production. Finally, methods to evaluate the mechanical strength and residual thermal stresses are presented in addition to alternative approaches to minimize residual stresses and, consequently, improve joint reliability.O interesse no estudo de métodos de junção-cerâmica para aplicações industriais tem crescido gradativamente ao longo dos anos. A evolução dos processos de união tem permitido a utilização de cerâmicas em conjunto com metais na fabricação de diversos componentes híbridos incluindo lâmpadas tradicionais, juntas para vácuo, ferramentas de corte de alto desempenho e modernos dispositivos eletrônicos de medição e monitoramento. Novos métodos de união e aprimoramentos de métodos convencionais têm sido estudados com o intuito de produzir-se juntas com alta confiabilidade e interfaces capazes de suportar altas temperaturas de

  19. Clay matrix voltammetry

    International Nuclear Information System (INIS)

    Perdicakis, Michel

    2012-01-01

    Document available in extended abstract form only. In many countries, it is planned that the long life highly radioactive nuclear spent fuel will be stored in deep argillaceous rocks. The sites selected for this purpose are anoxic and satisfy several recommendations as mechanical stability, low permeability and low redox potential. Pyrite (FeS 2 ), iron(II) carbonate, iron(II) bearing clays and organic matter that are present in very small amounts (about 1% w:w) in soils play a major role in their reactivity and are considered today as responsible for the low redox potential values of these sites. In this communication, we describe an electrochemical technique derived from 'Salt matrix voltammetry' and allowing the almost in-situ voltammetric characterization of air-sensitive samples of soils after the only addition of the minimum humidity required for electrolytic conduction. Figure 1 shows the principle of the developed technique. It consists in the entrapment of the clay sample between a graphite working electrode and a silver counter/quasi-reference electrode. The sample was previously humidified by passing a water saturated inert gas through the electrochemical cell. The technique leads to well-defined voltammetric responses of the electro-active components of the clays. Figure 2 shows a typical voltammogram relative to a Callovo-Oxfordian argillite sample from Bure, the French place planned for the underground nuclear waste disposal. During the direct scan, one can clearly distinguish the anodic voltammetric signals for the oxidation of the iron (II) species associated with the clay and the oxidation of pyrite. The reverse scan displays a small cathodic signal for the reduction of iron (III) associated with the clay that demonstrates that the majority of the previously oxidized iron (II) species were transformed into iron (III) oxides reducible at lower potentials. When a second voltammetric cycle is performed, one can notice that the signal for iron (II

  20. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  1. Strategy BMT Al-Ittihad Using Matrix IE, Matrix SWOT 8K, Matrix SPACE and Matrix TWOS

    Directory of Open Access Journals (Sweden)

    Nofrizal Nofrizal

    2018-03-01

    Full Text Available This research aims to formulate and select BMT Al-Ittihad Rumbai strategy to face the changing of business environment both from internal environment such as organization resources, finance, member and external business such as competitor, economy, politics and others. This research method used Analysis of EFAS, IFAS, IE Matrix, SWOT-8K Matrix, SPACE Matrix and TWOS Matrix. our hope from this research it can assist BMT Al-Ittihad in formulating and selecting strategies for the sustainability of BMT Al-Ittihad in the future. The sample in this research is using purposive sampling technique that is the manager and leader of BMT Al-IttihadRumbaiPekanbaru. The result of this research shows that the position of BMT Al-Ittihad using IE Matrix, SWOT-8K Matrix and SPACE Matrix is in growth position, stabilization and aggressive. The choice of strategy after using TWOS Matrix is market penetration, market development, vertical integration, horizontal integration, and stabilization (careful.

  2. How to Study a Matrix

    Science.gov (United States)

    Jairam, Dharmananda; Kiewra, Kenneth A.; Kauffman, Douglas F.; Zhao, Ruomeng

    2012-01-01

    This study investigated how best to study a matrix. Fifty-three participants studied a matrix topically (1 column at a time), categorically (1 row at a time), or in a unified way (all at once). Results revealed that categorical and unified study produced higher: (a) performance on relationship and fact tests, (b) study material satisfaction, and…

  3. Bulk metallic glass matrix composites

    International Nuclear Information System (INIS)

    Choi-Yim, H.; Johnson, W.L.

    1997-01-01

    Composites with a bulk metallic glass matrix were synthesized and characterized. This was made possible by the recent development of bulk metallic glasses that exhibit high resistance to crystallization in the undercooled liquid state. In this letter, experimental methods for processing metallic glass composites are introduced. Three different bulk metallic glass forming alloys were used as the matrix materials. Both ceramics and metals were introduced as reinforcement into the metallic glass. The metallic glass matrix remained amorphous after adding up to a 30 vol% fraction of particles or short wires. X-ray diffraction patterns of the composites show only peaks from the second phase particles superimposed on the broad diffuse maxima from the amorphous phase. Optical micrographs reveal uniformly distributed particles in the matrix. The glass transition of the amorphous matrix and the crystallization behavior of the composites were studied by calorimetric methods. copyright 1997 American Institute of Physics

  4. Machining of Metal Matrix Composites

    CERN Document Server

    2012-01-01

    Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...

  5. Quantum mechanics in matrix form

    CERN Document Server

    Ludyk, Günter

    2018-01-01

    This book gives an introduction to quantum mechanics with the matrix method. Heisenberg's matrix mechanics is described in detail. The fundamental equations are derived by algebraic methods using matrix calculus. Only a brief description of Schrödinger's wave mechanics is given (in most books exclusively treated), to show their equivalence to Heisenberg's matrix  method. In the first part the historical development of Quantum theory by Planck, Bohr and Sommerfeld is sketched, followed by the ideas and methods of Heisenberg, Born and Jordan. Then Pauli's spin and exclusion principles are treated. Pauli's exclusion principle leads to the structure of atoms. Finally, Dirac´s relativistic quantum mechanics is shortly presented. Matrices and matrix equations are today easy to handle when implementing numerical algorithms using standard software as MAPLE and Mathematica.

  6. Vacuum-brazed joints made from carbon-based materials and metals for the nuclear fusion research; Loetverbindungen zwischen Kohlenstoffwerkstoffen und metallischen Werkstoffen fuer die Fusionsforschung

    Energy Technology Data Exchange (ETDEWEB)

    Koppitz, T. [Forschungszentrum Juelich GmbH (Germany); Lison, R.; Bolt, H.; Hohenauer, W.

    1998-12-01

    The stationary operation of fusion plants may involve power fluxes of up to 5 MW/m2 in the region of the surfaces of plasma-facing components. In the case of disruptions, these power fluxes can reach 30 MW/m2 at exposed locations within a few milliseconds. Special materials with fusion capability are required to cope with loads arising at these locations due to thermal fatigue, physical and chemical erosion as well as thermal evaporation or sublimation. Such materials, so-called low-Z materials, include carbon-based materials such as graphites, carbon fibre reinforced carbon, boron carbides and others. The exposure of these materials to the above power fluxes for experimental purposes requires particular water-cooled components of different geometry with a materials-connected interface between the carbon-based material and the water-cooled component of TZM or copper. The application of high-temperature brazing for a largely defect-free fabrication of such components with different geometry will be presented in the following. (orig.)

  7. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    International Nuclear Information System (INIS)

    Mueller, M; Hoehlich, D; Scharf, I; Lampke, T; Hollaender, U; Maier, H J

    2016-01-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W 2 N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing. (paper)

  8. Containment Code Validation Matrix

    International Nuclear Information System (INIS)

    Chin, Yu-Shan; Mathew, P.M.; Glowa, Glenn; Dickson, Ray; Liang, Zhe; Leitch, Brian; Barber, Duncan; Vasic, Aleks; Bentaib, Ahmed; Journeau, Christophe; Malet, Jeanne; Studer, Etienne; Meynet, Nicolas; Piluso, Pascal; Gelain, Thomas; Michielsen, Nathalie; Peillon, Samuel; Porcheron, Emmanuel; Albiol, Thierry; Clement, Bernard; Sonnenkalb, Martin; Klein-Hessling, Walter; Arndt, Siegfried; Weber, Gunter; Yanez, Jorge; Kotchourko, Alexei; Kuznetsov, Mike; Sangiorgi, Marco; Fontanet, Joan; Herranz, Luis; Garcia De La Rua, Carmen; Santiago, Aleza Enciso; Andreani, Michele; Paladino, Domenico; Dreier, Joerg; Lee, Richard; Amri, Abdallah

    2014-01-01

    The Committee on the Safety of Nuclear Installations (CSNI) formed the CCVM (Containment Code Validation Matrix) task group in 2002. The objective of this group was to define a basic set of available experiments for code validation, covering the range of containment (ex-vessel) phenomena expected in the course of light and heavy water reactor design basis accidents and beyond design basis accidents/severe accidents. It was to consider phenomena relevant to pressurised heavy water reactor (PHWR), pressurised water reactor (PWR) and boiling water reactor (BWR) designs of Western origin as well as of Eastern European VVER types. This work would complement the two existing CSNI validation matrices for thermal hydraulic code validation (NEA/CSNI/R(1993)14) and In-vessel core degradation (NEA/CSNI/R(2001)21). The report initially provides a brief overview of the main features of a PWR, BWR, CANDU and VVER reactors. It also provides an overview of the ex-vessel corium retention (core catcher). It then provides a general overview of the accident progression for light water and heavy water reactors. The main focus is to capture most of the phenomena and safety systems employed in these reactor types and to highlight the differences. This CCVM contains a description of 127 phenomena, broken down into 6 categories: - Containment Thermal-hydraulics Phenomena; - Hydrogen Behaviour (Combustion, Mitigation and Generation) Phenomena; - Aerosol and Fission Product Behaviour Phenomena; - Iodine Chemistry Phenomena; - Core Melt Distribution and Behaviour in Containment Phenomena; - Systems Phenomena. A synopsis is provided for each phenomenon, including a description, references for further information, significance for DBA and SA/BDBA and a list of experiments that may be used for code validation. The report identified 213 experiments, broken down into the same six categories (as done for the phenomena). An experiment synopsis is provided for each test. Along with a test description

  9. The matrix of inspiration

    Science.gov (United States)

    Oehlmann, Dietmar; Ohlmann, Odile M.; Danzebrink, Hans U.

    2005-04-01

    perform this exchange, as a matrix, understood as source, of new ideas.

  10. Measuring methods of matrix diffusion

    International Nuclear Information System (INIS)

    Muurinen, A.; Valkiainen, M.

    1988-03-01

    In Finland the spent nuclear fuel is planned to be disposed of at large depths in crystalline bedrock. The radionuclides which are dissolved in the groundwater may be able to diffuse into the micropores of the porous rock matrix and thus be withdrawn from the flowing water in the fractures. This phenomenon is called matrix diffusion. A review over matrix diffusion is presented in the study. The main interest is directed to the diffusion of non-sorbing species. The review covers diffusion experiments and measurements of porosity, pore size, specific surface area and water permeability

  11. Maximal quantum Fisher information matrix

    International Nuclear Information System (INIS)

    Chen, Yu; Yuan, Haidong

    2017-01-01

    We study the existence of the maximal quantum Fisher information matrix in the multi-parameter quantum estimation, which bounds the ultimate precision limit. We show that when the maximal quantum Fisher information matrix exists, it can be directly obtained from the underlying dynamics. Examples are then provided to demonstrate the usefulness of the maximal quantum Fisher information matrix by deriving various trade-off relations in multi-parameter quantum estimation and obtaining the bounds for the scalings of the precision limit. (paper)

  12. Matrix product operators, matrix product states, and ab initio density matrix renormalization group algorithms

    Science.gov (United States)

    Chan, Garnet Kin-Lic; Keselman, Anna; Nakatani, Naoki; Li, Zhendong; White, Steven R.

    2016-07-01

    Current descriptions of the ab initio density matrix renormalization group (DMRG) algorithm use two superficially different languages: an older language of the renormalization group and renormalized operators, and a more recent language of matrix product states and matrix product operators. The same algorithm can appear dramatically different when written in the two different vocabularies. In this work, we carefully describe the translation between the two languages in several contexts. First, we describe how to efficiently implement the ab initio DMRG sweep using a matrix product operator based code, and the equivalence to the original renormalized operator implementation. Next we describe how to implement the general matrix product operator/matrix product state algebra within a pure renormalized operator-based DMRG code. Finally, we discuss two improvements of the ab initio DMRG sweep algorithm motivated by matrix product operator language: Hamiltonian compression, and a sum over operators representation that allows for perfect computational parallelism. The connections and correspondences described here serve to link the future developments with the past and are important in the efficient implementation of continuing advances in ab initio DMRG and related algorithms.

  13. GoM Diet Matrix

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — This data set was taken from CRD 08-18 at the NEFSC. Specifically, the Gulf of Maine diet matrix was developed for the EMAX exercise described in that center...

  14. On matrix fractional differential equations

    Directory of Open Access Journals (Sweden)

    Adem Kılıçman

    2017-01-01

    Full Text Available The aim of this article is to study the matrix fractional differential equations and to find the exact solution for system of matrix fractional differential equations in terms of Riemann–Liouville using Laplace transform method and convolution product to the Riemann–Liouville fractional of matrices. Also, we show the theorem of non-homogeneous matrix fractional partial differential equation with some illustrative examples to demonstrate the effectiveness of the new methodology. The main objective of this article is to discuss the Laplace transform method based on operational matrices of fractional derivatives for solving several kinds of linear fractional differential equations. Moreover, we present the operational matrices of fractional derivatives with Laplace transform in many applications of various engineering systems as control system. We present the analytical technique for solving fractional-order, multi-term fractional differential equation. In other words, we propose an efficient algorithm for solving fractional matrix equation.

  15. Electromagnetic matrix elements in baryons

    International Nuclear Information System (INIS)

    Lipkin, H.J.; Moinester, M.A.

    1992-01-01

    Some simple symmetry relations between matrix elements of electromagnetic operators are investigated. The implications are discussed for experiments to study hyperon radiative transitions and polarizabilities and form factors. (orig.)

  16. The R-matrix theory

    International Nuclear Information System (INIS)

    Descouvemont, P; Baye, D

    2010-01-01

    The different facets of the R-matrix method are presented pedagogically in a general framework. Two variants have been developed over the years: (i) The 'calculable' R-matrix method is a calculational tool to derive scattering properties from the Schroedinger equation in a large variety of physical problems. It was developed rather independently in atomic and nuclear physics with too little mutual influence. (ii) The 'phenomenological' R-matrix method is a technique to parametrize various types of cross sections. It was mainly (or uniquely) used in nuclear physics. Both directions are explained by starting from the simple problem of scattering by a potential. They are illustrated by simple examples in nuclear and atomic physics. In addition to elastic scattering, the R-matrix formalism is applied to inelastic and radiative-capture reactions. We also present more recent and more ambitious applications of the theory in nuclear physics.

  17. Random matrix improved subspace clustering

    KAUST Repository

    Couillet, Romain; Kammoun, Abla

    2017-01-01

    This article introduces a spectral method for statistical subspace clustering. The method is built upon standard kernel spectral clustering techniques, however carefully tuned by theoretical understanding arising from random matrix findings. We show

  18. Matrix Effects in XRF Measurements

    International Nuclear Information System (INIS)

    Kandil, A.T.; Gabr, N.A.; El-Aryan, S.M.

    2015-01-01

    This research treats the matrix effect on XRF measurements. The problem is treated by preparing general oxide program, which contains many samples that represent all materials in cement factories, then by using T rail Lachance m ethod to correct errors of matrix effect. This work compares the effect of using lithium tetraborate or sodium tetraborate as a fluxing agent in terms of accuracy and economic cost

  19. Matrix analysis of electrical machinery

    CERN Document Server

    Hancock, N N

    2013-01-01

    Matrix Analysis of Electrical Machinery, Second Edition is a 14-chapter edition that covers the systematic analysis of electrical machinery performance. This edition discusses the principles of various mathematical operations and their application to electrical machinery performance calculations. The introductory chapters deal with the matrix representation of algebraic equations and their application to static electrical networks. The following chapters describe the fundamentals of different transformers and rotating machines and present torque analysis in terms of the currents based on the p

  20. Staggered chiral random matrix theory

    International Nuclear Information System (INIS)

    Osborn, James C.

    2011-01-01

    We present a random matrix theory for the staggered lattice QCD Dirac operator. The staggered random matrix theory is equivalent to the zero-momentum limit of the staggered chiral Lagrangian and includes all taste breaking terms at their leading order. This is an extension of previous work which only included some of the taste breaking terms. We will also present some results for the taste breaking contributions to the partition function and the Dirac eigenvalues.