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Sample records for materials testing machine

  1. The Newest Machine Material

    International Nuclear Information System (INIS)

    Seo, Yeong Seop; Choe, Byeong Do; Bang, Meong Sung

    2005-08-01

    This book gives descriptions of machine material with classification of machine material and selection of machine material, structure and connection of material, coagulation of metal and crystal structure, equilibrium diagram, properties of metal material, elasticity and plasticity, biopsy of metal, material test and nondestructive test. It also explains steel material such as heat treatment of steel, cast iron and cast steel, nonferrous metal materials, non metallic materials, and new materials.

  2. Composite Material Testing Data Reduction to Adjust for the Systematic 6-DOF Testing Machine Aberrations

    Science.gov (United States)

    Athanasios lliopoulos; John G. Michopoulos; John G. C. Hermanson

    2012-01-01

    This paper describes a data reduction methodology for eliminating the systematic aberrations introduced by the unwanted behavior of a multiaxial testing machine, into the massive amounts of experimental data collected from testing of composite material coupons. The machine in reference is a custom made 6-DoF system called NRL66.3 and developed at the NAval...

  3. Design and production of a novel sand materials strength testing machine for foundry applications

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

    2012-01-01

    testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer......In the foundry, existing strength testing machines are used to measure only the maximum fracture strength of mould and core materials. With traditionally used methods, the loading history to ascertain deformation of the material is not available. In this paper, a novel moulding material strength...... with a commercial PC based-control and data acquisition software. The testing conditions and operations are specified in the user interface and the data acquisition is made according to specifications. The force and displacements were calibrated to ensure consistency and reliability of the measurement data...

  4. 1000–ton testing machine for cyclic fatigue tests of materials at liquid nitrogen temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Khitruk, A. A.; Klimchenko, Yu. A.; Kovalchuk, O. A.; Marushin, E. L.; Mednikov, A. A.; Nasluzov, S. N.; Privalova, E. K.; Rodin, I. Yu.; Stepanov, D. B.; Sukhanova, M. V. [The D.V. Efremov Scientific Research Institute of Electrophysical Apparatus (NIIEFA), 3 Doroga na Metallostroy, Metallostroy, Saint Petersburg 196641 (Russian Federation)

    2014-01-29

    One of the main tasks of superconductive magnets R and D is to determine the mechanical and fatigue properties of structural materials and the critical design elements in the cryogenic temperature range. This paper describes a new facility built based on the industrial 1000-ton (10 MN) testing machine Schenk PC10.0S. Special equipment was developed to provide the mechanical and cyclic tensile fatigue tests of large-scale samples at the liquid nitrogen temperature and in a given load range. The main feature of the developed testing machine is the cryostat, in which the device converting a standard compression force of the testing machine to the tensile force affected at the test object is placed. The control system provides the remote control of the test and obtaining, processing and presentation of test data. As an example of the testing machine operation the test program and test results of the cyclic tensile fatigue tests of fullscale helium inlet sample of the PF1 coil ITER are presented.

  5. 1000–ton testing machine for cyclic fatigue tests of materials at liquid nitrogen temperatures

    International Nuclear Information System (INIS)

    Khitruk, A. A.; Klimchenko, Yu. A.; Kovalchuk, O. A.; Marushin, E. L.; Mednikov, A. A.; Nasluzov, S. N.; Privalova, E. K.; Rodin, I. Yu.; Stepanov, D. B.; Sukhanova, M. V.

    2014-01-01

    One of the main tasks of superconductive magnets R and D is to determine the mechanical and fatigue properties of structural materials and the critical design elements in the cryogenic temperature range. This paper describes a new facility built based on the industrial 1000-ton (10 MN) testing machine Schenk PC10.0S. Special equipment was developed to provide the mechanical and cyclic tensile fatigue tests of large-scale samples at the liquid nitrogen temperature and in a given load range. The main feature of the developed testing machine is the cryostat, in which the device converting a standard compression force of the testing machine to the tensile force affected at the test object is placed. The control system provides the remote control of the test and obtaining, processing and presentation of test data. As an example of the testing machine operation the test program and test results of the cyclic tensile fatigue tests of fullscale helium inlet sample of the PF1 coil ITER are presented

  6. Simulation Research on Adaptive Control of a Six-degree-of-freedom Material-testing Machine

    Directory of Open Access Journals (Sweden)

    Dan Wang

    2014-02-01

    Full Text Available This paper presents an adaptive controller equipped with a stiffness estimation method for a novel material-testing machine, in order to alleviate the performance depression caused by the stiffness variance of the tested specimen. The dynamic model of the proposed machine is built using the Kane method, and kinematic model is established with a closed-form solution. The stiffness estimation method is developed based on the recursive least-squares method and the proposed stiffness equivalent matrix. Control performances of the adaptive controller are simulated in detail. The simulation results illustrate that the proposed controller can greatly improve the control performance of the target material-testing machine by online stiffness estimation and adaptive parameter tuning, especially in low-cycle fatigue (LCF and high-cycle fatigue (HCF tests.

  7. Multi-channel mechanical test machine for HANARO (I)

    International Nuclear Information System (INIS)

    Song, M. S.; Choi, Y.; Cho, M. S.; Kim, B. G.; Kang, Y. H.

    2004-01-01

    Design and fabrication of multi-channel mechanical test machine is useful and important for the study of in-pile test of nuclear materials in HANARO. The dimension and shape of the multi-channel mechanical test machine should be fixed to a test reactor and their objectives. KAERI successfully developed a non-instrumented multi-channel mechanical test machine for material irradiation tests in a domestic research reactor, HANARO. This results in strongly stimulating and accelerating irradiation tests of materials in domestic industry and research fields with HANARO. Although various types of in-pile creep capsule were made for well installation in each test reactor, there is no in-pile creep multi-channel mechanical test machine for HANARO. Hence, the objectives of this study are to fabricate and test a multi-channel mechanical test machine of HANARO

  8. Physicists purchase materials testing machine in support of pioneering particle physics experiments

    CERN Multimedia

    Sharpe, Suzanne

    2007-01-01

    "The particle physics group at Liverpool University has purchased an LRXPlus singlecolumn materials testing machine from Lloyd Instruments, which will be used to help characterise the carbon-fibre support frames for detectors used for state-of-the-art particle physics experiments." (1 page)

  9. Machinability of some dentin simulating materials.

    Science.gov (United States)

    Möllersten, L

    1985-01-01

    Machinability in low speed drilling was investigated for pure aluminium, Frasaco teeth, ivory, plexiglass and human dentin. The investigation was performed in order to find a suitable test material for drilling experiments using paralleling instruments. A material simulating human dentin in terms of cuttability at low drilling speeds was sought. Tests were performed using a specially designed apparatus. Holes to a depth of 2 mm were drilled with a twist drill using a constant feeding force. The time required was registered. The machinability of the materials tested was determined by direct comparison of the drilling times. As regards cuttability, first aluminium and then ivory were found to resemble human dentin most closely. By comparing drilling time variances the homogeneity of the materials tested was estimated. Aluminium, Frasaco teeth and plexiglass demonstrated better homogeneity than ivory and human dentin.

  10. [A new machinability test machine and the machinability of composite resins for core built-up].

    Science.gov (United States)

    Iwasaki, N

    2001-06-01

    A new machinability test machine especially for dental materials was contrived. The purpose of this study was to evaluate the effects of grinding conditions on machinability of core built-up resins using this machine, and to confirm the relationship between machinability and other properties of composite resins. The experimental machinability test machine consisted of a dental air-turbine handpiece, a control weight unit, a driving unit of the stage fixing the test specimen, and so on. The machinability was evaluated as the change in volume after grinding using a diamond point. Five kinds of core built-up resins and human teeth were used in this study. The machinabilities of these composite resins increased with an increasing load during grinding, and decreased with repeated grinding. There was no obvious correlation between the machinability and Vickers' hardness; however, a negative correlation was observed between machinability and scratch width.

  11. Machinability of advanced materials

    CERN Document Server

    Davim, J Paulo

    2014-01-01

    Machinability of Advanced Materials addresses the level of difficulty involved in machining a material, or multiple materials, with the appropriate tooling and cutting parameters.  A variety of factors determine a material's machinability, including tool life rate, cutting forces and power consumption, surface integrity, limiting rate of metal removal, and chip shape. These topics, among others, and multiple examples comprise this research resource for engineering students, academics, and practitioners.

  12. Investigation of the ElectroPuls E3000 Test Machine for Fatigue Testing of Structural Materials

    Science.gov (United States)

    2016-12-01

    potential to use high frequencies to reduce test time significantly (at, for example, four times the maximum frequency possible on a servo- hydraulic ...crack growth rate data (at a frequency of 10 Hz) that was consistent with previous testing performed on servo- hydraulic testing machines (at a frequency...operate at frequencies "over 100 Hz" and has the potential to increase efficiency by decreasing test time, as compared with a servo- hydraulic test machine

  13. Machining of high performance workpiece materials with CBN coated cutting tools

    International Nuclear Information System (INIS)

    Uhlmann, E.; Fuentes, J.A. Oyanedel; Keunecke, M.

    2009-01-01

    The machining of high performance workpiece materials requires significantly harder cutting materials. In hard machining, the early tool wear occurs due to high process forces and temperatures. The hardest known material is the diamond, but steel materials cannot be machined with diamond tools because of the reactivity of iron with carbon. Cubic boron nitride (cBN) is the second hardest of all known materials. The supply of such PcBN indexable inserts, which are only geometrically simple and available, requires several work procedures and is cost-intensive. The development of a cBN coating for cutting tools, combine the advantages of a thin film system and of cBN. Flexible cemented carbide tools, in respect to the geometry can be coated. The cBN films with a thickness of up to 2 μm on cemented carbide substrates show excellent mechanical and physical properties. This paper describes the results of the machining of various workpiece materials in turning and milling operations regarding the tool life, resultant cutting force components and workpiece surface roughness. In turning tests of Inconel 718 and milling tests of chrome steel the high potential of cBN coatings for dry machining was proven. The results of the experiments were compared with common used tool coatings for the hard machining. Additionally, the wear mechanisms adhesion, abrasion, surface fatigue and tribo-oxidation were researched in model wear experiments.

  14. Modification and Performance Evaluation of a Low Cost Electro-Mechanically Operated Creep Testing Machine

    Directory of Open Access Journals (Sweden)

    John J. MOMOH

    2010-12-01

    Full Text Available Existing mechanically operated tensile and creep testing machine was modified to a low cost, electro-mechanically operated creep testing machine capable of determining the creep properties of aluminum, lead and thermoplastic materials as a function of applied stress, time and temperature. The modification of the testing machine was necessitated by having an electro-mechanically operated creep testing machine as a demonstration model ideal for use and laboratory demonstrations, which will provide an economical means of performing standard creep experiments. The experimental result is a more comprehensive understanding of the laboratory experience, as the technology behind the creep testing machine, the test methodology and the response of materials loaded during experiment are explored. The machine provides a low cost solution for Mechanics of Materials laboratories interested in creep testing experiment and demonstration but not capable of funding the acquisition of commercially available creep testing machines. Creep curves of strain versus time on a thermoplastic material were plotted at a stress level of 1.95MPa, 3.25MPa and 4.55MPa and temperature of 20oC, 40oC and 60oC respectively. The machine is satisfactory since it is always ready for operation at any given time.

  15. Machining of Fibre Reinforced Plastic Composite Materials

    Science.gov (United States)

    2018-01-01

    Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and machining conditions is therefore required, taking into account that the phenomena responsible for material removal in cutting of fibre reinforced plastic composite materials are fundamentally different from those of conventional metals and their alloys. To date, composite materials are increasingly used in several manufacturing sectors, such as the aerospace and automotive industry, and several research efforts have been spent to improve their machining processes. In the present review, the key issues that are concerning the machining of fibre reinforced plastic composite materials are discussed with reference to the main recent research works in the field, while considering both conventional and unconventional machining processes and reporting the more recent research achievements. For the different machining processes, the main results characterizing the recent research works and the trends for process developments are presented. PMID:29562635

  16. Machining of Fibre Reinforced Plastic Composite Materials

    Directory of Open Access Journals (Sweden)

    Alessandra Caggiano

    2018-03-01

    Full Text Available Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and machining conditions is therefore required, taking into account that the phenomena responsible for material removal in cutting of fibre reinforced plastic composite materials are fundamentally different from those of conventional metals and their alloys. To date, composite materials are increasingly used in several manufacturing sectors, such as the aerospace and automotive industry, and several research efforts have been spent to improve their machining processes. In the present review, the key issues that are concerning the machining of fibre reinforced plastic composite materials are discussed with reference to the main recent research works in the field, while considering both conventional and unconventional machining processes and reporting the more recent research achievements. For the different machining processes, the main results characterizing the recent research works and the trends for process developments are presented.

  17. Machining of Machine Elements Made of Polymer Composite Materials

    Science.gov (United States)

    Baurova, N. I.; Makarov, K. A.

    2017-12-01

    The machining of the machine elements that are made of polymer composite materials (PCMs) or are repaired using them is considered. Turning, milling, and drilling are shown to be most widely used among all methods of cutting PCMs. Cutting conditions for the machining of PCMs are presented. The factors that most strongly affect the roughness parameters and the accuracy of cutting PCMs are considered.

  18. Materials processing and machine applications of bulk HTS

    Science.gov (United States)

    Miki, M.; Felder, B.; Tsuzuki, K.; Xu, Y.; Deng, Z.; Izumi, M.; Hayakawa, H.; Morita, M.; Teshima, H.

    2010-12-01

    We report a refrigeration system for rotating machines associated with the enhancement of the trapped magnetic flux of bulk high-temperature superconductor (HTS) field poles. A novel cryogenic system was designed and fabricated. It is composed of a low-loss rotary joint connecting the rotor and a closed-cycle thermosiphon under a GM cryocooler using a refrigerant. Condensed neon gas was adopted as a suitable cryogen for the operation of HTS rotating machines with field poles composed of RE-Ba-Cu-O family materials, where RE is a rare-earth metal. Regarding the materials processing of the bulks HTS, thanks to the addition of magnetic particles to GdBa2Cu3O7 - d (Gd123) bulk superconductors an increase of more than 20% in the trapped magnetic flux density was achieved at liquid nitrogen temperature. Field-pole Gd123 bulks up to 46 mm in diameter were synthesized with the addition of Fe-B alloy magnetic particles and assembled into the synchronous machine rotor to be tested. Successful cooling of the magnetized rotor field poles down to 35 K and low-output-power rotating operation was achieved up to 720 rpm in the test machine with eight field-pole bulks. The present results show a substantial basis for making a prototype system of rotating machinery of applied HTS bulks.

  19. Materials processing and machine applications of bulk HTS

    Energy Technology Data Exchange (ETDEWEB)

    Miki, M; Felder, B; Tsuzuki, K; Xu, Y; Deng, Z; Izumi, M [Department of Marine Electronics and Mechanical Engineering, Tokyo University of Marine Science and Technology, 2-1-6, Etchu-jima, Koto-ku, Tokyo 135-8533 (Japan); Hayakawa, H [Kitano Seiki Co. Ltd, 7-17-3, Chuo, Ohta-ku, Tokyo 143-0024 (Japan); Morita, M; Teshima, H, E-mail: d082025@kaiyodai.ac.j [Nippon Steel Co. Ltd, 20-1, Shintomi, Huttsu-shi, Chiba 293-8511 (Japan)

    2010-12-15

    We report a refrigeration system for rotating machines associated with the enhancement of the trapped magnetic flux of bulk high-temperature superconductor (HTS) field poles. A novel cryogenic system was designed and fabricated. It is composed of a low-loss rotary joint connecting the rotor and a closed-cycle thermosiphon under a GM cryocooler using a refrigerant. Condensed neon gas was adopted as a suitable cryogen for the operation of HTS rotating machines with field poles composed of RE-Ba-Cu-O family materials, where RE is a rare-earth metal. Regarding the materials processing of the bulks HTS, thanks to the addition of magnetic particles to GdBa{sub 2}Cu{sub 3}O{sub 7-d} (Gd123) bulk superconductors an increase of more than 20% in the trapped magnetic flux density was achieved at liquid nitrogen temperature. Field-pole Gd123 bulks up to 46 mm in diameter were synthesized with the addition of Fe-B alloy magnetic particles and assembled into the synchronous machine rotor to be tested. Successful cooling of the magnetized rotor field poles down to 35 K and low-output-power rotating operation was achieved up to 720 rpm in the test machine with eight field-pole bulks. The present results show a substantial basis for making a prototype system of rotating machinery of applied HTS bulks.

  20. Modification and Performance Evaluation of a Low Cost Electro-Mechanically Operated Creep Testing Machine

    OpenAIRE

    John J. MOMOH; Lanre Y. SHUAIB-BABATA; Gabriel O. ADELEGAN

    2010-01-01

    Existing mechanically operated tensile and creep testing machine was modified to a low cost, electro-mechanically operated creep testing machine capable of determining the creep properties of aluminum, lead and thermoplastic materials as a function of applied stress, time and temperature. The modification of the testing machine was necessitated by having an electro-mechanically operated creep testing machine as a demonstration model ideal for use and laboratory demonstrations, which will prov...

  1. THE ROLE OF REVIEW MATERIAL IN CONTINUOUS PROGRAMMING WITH TEACHING MACHINES.

    Science.gov (United States)

    FERSTER, C.B.

    STUDENTS WERE PRESENTED 61 LESSONS BY MEANS OF SEMIAUTOMATIC TEACHING MACHINES. LESSONS WERE ARRANGED SO THAT EACH PARTICIPATING STUDENT STUDIED PART OF THE COURSE MATERIAL WITH A SINGLE REPETITION AND PART WITHOUT REPETITION. DATA WERE OBTAINED FROM TWO TESTS SHOWING TEACHING-MACHINE RESULTS AND ONE FINAL COURSE EXAMINATION. NO SIGNIFICANT…

  2. Energy-efficient electrical machines by new materials. Superconductivity in large electrical machines

    International Nuclear Information System (INIS)

    Frauenhofer, Joachim; Arndt, Tabea; Grundmann, Joern

    2013-01-01

    The implementation of superconducting materials in high-power electrical machines results in significant advantages regarding efficiency, size and dynamic behavior when compared to conventional machines. The application of HTS (high-temperature superconductors) in electrical machines allows significantly higher power densities to be achieved for synchronous machines. In order to gain experience with the new technology, Siemens carried out a series of development projects. A 400 kW model motor for the verification of a concept for the new technology was followed by a 4000 kV A generator as highspeed machine - as well as a low-speed 4000 kW propeller motor with high torque. The 4000 kVA generator is still employed to carry out long-term tests and to check components. Superconducting machines have significantly lower weight and envelope dimensions compared to conventional machines, and for this reason alone, they utilize resources better. At the same time, operating losses are slashed to about half and the efficiency increases. Beyond this, they set themselves apart as a result of their special features in operation, such as high overload capability, stiff alternating load behavior and low noise. HTS machines provide significant advantages where the reduction of footprint, weight and losses or the improved dynamic behavior results in significant improvements of the overall system. Propeller motors and generators,for ships, offshore plants, in wind turbine and hydroelectric plants and in large power stations are just some examples. HTS machines can therefore play a significant role when it comes to efficiently using resources and energy as well as reducing the CO 2 emissions.

  3. Impact Testing of Stainless Steel Materials

    International Nuclear Information System (INIS)

    R. K. Blandford; D. K. Morton; T. E. Rahl; S. D. Snow

    2005-01-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates (10 to 200 per second) during accidental drop events. Mechanical characteristics of these materials under dynamic (impact) loads in the strain rate range of concern are not well documented. The goal of the work presented in this paper was to improve understanding of moderate strain rate phenomena on these materials. Utilizing a drop-weight impact test machine and relatively large test specimens (1/2-inch thick), initial test efforts focused on the tensile behavior of specific stainless steel materials during impact loading. Impact tests of 304L and 316L stainless steel test specimens at two different strain rates, 25 per second (304L and 316L material) and 50 per second (304L material) were performed for comparison to their quasi-static tensile test properties. Elevated strain rate stress-strain curves for the two materials were determined using the impact test machine and a ''total impact energy'' approach. This approach considered the deformation energy required to strain the specimens at a given strain rate. The material data developed was then utilized in analytical simulations to validate the final elevated stress-strain curves. The procedures used during testing and the results obtained are described in this paper

  4. Pavement Subgrade Performance Study in the Danish Road Testing Machine

    DEFF Research Database (Denmark)

    Ullidtz, Per; Ertman Larsen, Hans Jørgen

    1997-01-01

    Most existing pavement subgrade criteria are based on the AASHO Road Test, where only one material was tested and for only one climatic condition. To study the validity of these criteria and to refine the criteria a co-operative research program entitled the "International Pavement Subgrade...... Performance Study" was sponsored by the FHWA with American, Finnish and Danish partners. This paper describes the first test series which was carried out in the Danish Road Testing Machine (RTM).The first step in this program is a full scale test on an instrumented pavement in the Danish Road Testing Machine....... Pressure gauges and strain cells were installed in the upper part of the subgrade, for measuring stresses and strains in all three directions. During and after construction FWD testing was carried out to evaluate the elastic parameters of the materials. These parameters were then used with the theory...

  5. Machine for development impact tests in sports seats and similar

    International Nuclear Information System (INIS)

    Gonçalves, R M

    2015-01-01

    This paper describes the stages of development of a machine to perform impact tests in sport seats, seats for spectators and multiple seats. This includes reviews and recommendations for testing laboratories that have needs similar to the laboratory where unfolded this process.The machine was originally developed seeking to meet certain impact tests in accordance with the NBR15925 standards; 15878 and 16031. The process initially included the study of the rules and the election of the tests for which the machine could be developed and yet all reports and outcome of interaction with service providers and raw materials.For operating facility, it was necessary to set entirely the machine control, which included the concept of dialogue with operator, the design of the menu screens and the procedures for submission and registration of results. To ensure reliability in the process, the machine has been successfully calibrated according to the requirements of the Brazilian network of calibration.The criticism to this enterprise covers the technical and economic aspects involved and points out the main obstacles that were needed to overcome. (paper)

  6. Machine assembly with a new material handling mechanism in the sewing machine

    Directory of Open Access Journals (Sweden)

    Umarova Z.M.

    2017-05-01

    Full Text Available the paper presents the dynamic model of the machine assembly with a recommended mechanism for moving material and the definition of the law of rails motion under various system parameters. The author has suggested the solution implemented by the system of differential equations numerically on the PC and the system describing the motion of the machine set. Recommended values ​​of the parameters of elastic links of material transfer mechanism have been obtained. The researcher has developed the methods of kinematic and dynamic analysis of the material transfer mechanism with elastic elements of the sewing machine and has approved the parameters and development of the design.

  7. Electric-Discharge Machining Techniques for Evaluating Tritium Effects on Materials

    International Nuclear Information System (INIS)

    Morgan, M.J.

    2003-01-01

    In this investigation, new ways to evaluate the long-term effects of tritium on the structural properties of components were developed. Electric-discharge machining (EDM) techniques for cutting tensile and fracture toughness samples from tritium exposed regions of returned reservoirs were demonstrated. An existing electric discharge machine was used to cut sub-size tensile and fracture toughness samples from the inside surfaces of reservoir mockups. Tensile properties from the EDM tensile samples were similar to those measured using full-size samples cut from similar stock. Although the existing equipment could not be used for machining tritium-exposed hardware, off-the shelf EDM units are available that could. With the right equipment and the required radiological controls in place, similar machining and testing techniques could be used to directly measure the effects of tritium on the properties of material cut from reservoir returns. Stress-strain properties from tritium-exposed reservoirs would improve finite element modeling of reservoir performance because the data would be representative of the true state of the reservoir material in the field. Tensile data from samples cut directly from reservoirs would also complement existing shelf storage and burst test data of the Life Storage Program and help answer questions about a specific reservoir's processing history and properties

  8. Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25

    Science.gov (United States)

    2016-04-01

    ARL-TR-7662 ● APR 2016 US Army Research Laboratory Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25...Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25 by William S de Rosset and Sean Fudger Weapons and Materials Research...

  9. Machinability studies of infrared window materials and metals

    International Nuclear Information System (INIS)

    Arnold, J.B.; Morris, T.O.; Sladky, R.E.; Steger, P.J.

    1976-01-01

    Diamond machining of materials for optical applications is becoming an important fabrication process. Development work in material-removal technology to better understand the mechanics of the diamond-turning process, its limitations, and applications is described. The technique is presently limited to a select group of metals, most of which are of a face-center-cubic crystal structure. Machinability studies were done which were designed to better understand diamond compatibility and thus expand the range of applicable materials. Nonconventional methods such as ultrasonic tool stimulation were investigated. Work done to determine the machinability of infrared window materials indicates that this is a viable fabrication technique for many materials, although additional effort is needed to optimize the process for particular materials

  10. Machinability of CAD-CAM materials.

    Science.gov (United States)

    Chavali, Ramakiran; Nejat, Amir H; Lawson, Nathaniel C

    2017-08-01

    Although new materials are available for computer-aided design and computer-aided manufacturing (CAD-CAM) fabrication, limited information is available regarding their machinability. The depth of penetration of a milling tool into a material during a timed milling cycle may indicate its machinability. The purpose of this in vitro study was to compare the tool penetration rate for 2 polymer-containing CAD-CAM materials (Lava Ultimate and Enamic) and 2 ceramic-based CAD-CAM materials (e.max CAD and Celtra Duo). The materials were sectioned into 4-mm-thick specimens (n=5/material) and polished with 320-grit SiC paper. Each specimen was loaded into a custom milling apparatus. The apparatus pushed the specimens against a milling tool (E4D Tapered 2016000) rotating at 40 000 RPM with a constant force of 0.98 N. After a 6-minute timed milling cycle, the length of each milling cut was measured with image analysis software under a digital light microscope. Representative specimens and milling tools were examined with scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy. The penetration rate of Lava Ultimate (3.21 ±0.46 mm/min) and Enamic (2.53 ±0.57 mm/min) was significantly greater than that of e.max CAD (1.12 ±0.32 mm/min) or Celtra Duo (0.80 ±0.21 mm/min) materials. SEM observations showed little tool damage, regardless of material type. Residual material was found on the tools used with polymer-containing materials, and wear of the embedding medium was seen on the tools used with the ceramic-based materials. Edge chipping was noted on cuts made in the ceramic-based materials. Lava Ultimate and Enamic have greater machinability and less edge chipping than e.max CAD and Celtra Duo. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  11. Materials study for reacting plasma machine

    International Nuclear Information System (INIS)

    Kamada, Kohji; Hamada, Yasuji

    1982-01-01

    A new reacting plasma machine is designed, and will be constructed at the Institute of Plasma Physics, Nagoya University. It is important to avoid the activation of the materials for the machine, accordingly, aluminum alloy has been considered as the material since the induced activity of aluminum due to 14 MeV neutrons is small. The vacuum chamber of the new machine consists of four modules, and the remote control of each module is considered. However, the cost of the remote control of modules is expensive. To minimize the dependence on the remote control, the use of aluminum alloy is considered as the first step. The low electrical resistivity, over-ageing, weak mechanical strength and eddy current characteristics of aluminum alloy must be improved. The physical and electrical properties of various aluminum alloys have been investigated. Permeability of hydrogen through aluminum, the recycling characteristics and surface coating materials have been also studied. (Kato, T.)

  12. High Metal Removal Rate Process for Machining Difficult Materials

    Energy Technology Data Exchange (ETDEWEB)

    Bates, Robert; McConnell, Elizabeth

    2016-06-29

    Machining methods across many industries generally require multiple operations to machine and process advanced materials, features with micron precision, and complex shapes. The resulting multiple machining platforms can significantly affect manufacturing cycle time and the precision of the final parts, with a resultant increase in cost and energy consumption. Ultrafast lasers represent a transformative and disruptive technology that removes material with micron precision and in a single step manufacturing process. Such precision results from athermal ablation without modification or damage to the remaining material which is the key differentiator between ultrafast laser technologies and traditional laser technologies or mechanical processes. Athermal ablation without modification or damage to the material eliminates post-processing or multiple manufacturing steps. Combined with the appropriate technology to control the motion of the work piece, ultrafast lasers are excellent candidates to provide breakthrough machining capability for difficult-to-machine materials. At the project onset in early 2012, the project team recognized that substantial effort was necessary to improve the application of ultrafast laser and precise motion control technologies (for micromachining difficult-to-machine materials) to further the aggregate throughput and yield improvements over conventional machining methods. The project described in this report advanced these leading-edge technologies thru the development and verification of two platforms: a hybrid enhanced laser chassis and a multi-application testbed.

  13. Use of a 33 MJ high-energy rotary impact testing machine for investigations into material behaviour under impact loads

    International Nuclear Information System (INIS)

    Issler, W.

    1989-01-01

    To investigate material behaviour under impact loads, previously very different testing machines have been developed. One of these concepts is the rotary impact testing machine which stores rotational energy and on which a tension impact test can be performed with almost unchanged trigger speed. With this device maximum trigger speeds can be achieved by using mechanical, elastically stored or hydraulic energy. Usable sample geometries include in particular smooth or notched round or flat tensile specimen up to 30 mm in diameter and CT10 or CT15 mechanical strength test specimen, permitting a direct comparison with results from quasi-static tests. For present speeds of load application the elastic modulus of steel can be considered as being constant. For Poisson's ratio, measurements indicated changes by approximately -8% to +20%. Early tests to investigate the strain rate showed that the strain rate under purely elastic loads applied to smooth round tensile specimen is approximately 3-10 times slower than the strain rate under plastic deformation, while this ratio may have an order of magnitude of 1:100 for notched tensile specimen. Therefore it is unreasonable to indicate only one value for the strain rate as a test characterising parameter. (orig./MM) [de

  14. Machine learning and data science in soft materials engineering

    Science.gov (United States)

    Ferguson, Andrew L.

    2018-01-01

    In many branches of materials science it is now routine to generate data sets of such large size and dimensionality that conventional methods of analysis fail. Paradigms and tools from data science and machine learning can provide scalable approaches to identify and extract trends and patterns within voluminous data sets, perform guided traversals of high-dimensional phase spaces, and furnish data-driven strategies for inverse materials design. This topical review provides an accessible introduction to machine learning tools in the context of soft and biological materials by ‘de-jargonizing’ data science terminology, presenting a taxonomy of machine learning techniques, and surveying the mathematical underpinnings and software implementations of popular tools, including principal component analysis, independent component analysis, diffusion maps, support vector machines, and relative entropy. We present illustrative examples of machine learning applications in soft matter, including inverse design of self-assembling materials, nonlinear learning of protein folding landscapes, high-throughput antimicrobial peptide design, and data-driven materials design engines. We close with an outlook on the challenges and opportunities for the field.

  15. Machine learning and data science in soft materials engineering.

    Science.gov (United States)

    Ferguson, Andrew L

    2018-01-31

    In many branches of materials science it is now routine to generate data sets of such large size and dimensionality that conventional methods of analysis fail. Paradigms and tools from data science and machine learning can provide scalable approaches to identify and extract trends and patterns within voluminous data sets, perform guided traversals of high-dimensional phase spaces, and furnish data-driven strategies for inverse materials design. This topical review provides an accessible introduction to machine learning tools in the context of soft and biological materials by 'de-jargonizing' data science terminology, presenting a taxonomy of machine learning techniques, and surveying the mathematical underpinnings and software implementations of popular tools, including principal component analysis, independent component analysis, diffusion maps, support vector machines, and relative entropy. We present illustrative examples of machine learning applications in soft matter, including inverse design of self-assembling materials, nonlinear learning of protein folding landscapes, high-throughput antimicrobial peptide design, and data-driven materials design engines. We close with an outlook on the challenges and opportunities for the field.

  16. Testing of machinability of mould steel 40CrMnMo7 using genetic algorithm

    OpenAIRE

    Stoić, Antun; Cukor, Goran; Kopač, Janez

    2015-01-01

    This paper deals with testing of hard materials machinability by high speed turning process and influence of cutting parameters on machinability rates. Todetermine machinability rates, surface roughness, tool wear and cutting force components were measured. In accordance with expected influence of certain parameter on machinability, experiments were designed and performed todetermine mathematical models of the measured values over full response range. Obtained mathematical models were used fo...

  17. Aqueous cutting fluid for machining fissionable materials

    Science.gov (United States)

    Duerksen, Walter K.; Googin, John M.; Napier, Jr., Bradley

    1984-01-01

    The present invention is directed to a cutting fluid for machining fissionable material. The cutting fluid is formed of glycol, water and boron compound in an adequate concentration for effective neutron attenuation so as to inhibit criticality incidents during machining.

  18. Disk-bend ductility tests for irradiated materials

    International Nuclear Information System (INIS)

    Klueh, R.L.; Braski, D.N.

    1984-01-01

    We modified the HEDL disk-bend test machine and are using it to qualitatively screen alloys that are susceptible to embrittlement caused by irradiation. Tests designed to understand the disk-bend test in relation to a uniaxial test are discussed. Selected results of tests of neutron-irradiated material are also presented

  19. Plasma hot machining for difficult-to-cut materials, 1

    International Nuclear Information System (INIS)

    Kitagawa, Takeaki; Maekawa, Katsuhiro; Kubo, Akihiko

    1987-01-01

    Machinability of difficult-to-cut materials has been a great concern to manufacturing engineers since demands for new materials in the aerospace and nuclear industries are more and more increasing. The purpose of this study is to develop a hot machining to improve machinability of high hardness materials. A plasma arc is used for heating materials cut. The surface just after being heated is removed as a chip by tungsten carbide tools. The turning experiments of high hardness steels with aid of plasma arc heating show not only the decrease in cutting forces but also the following effectiveness: (1) The application of the plasma hot machining to the condition, under which a built-up edge (BUE) appears in turning 0.46%C steel, makes the BUE disappeared, bringing less flank wear. (2) In the case of 18%Mn steel cutting, deep groove wear on the end-cutting edge diminishes, and roughness of the machined surface is improved by the prevention from chatter. (3) Although the chilled cast iron has high hardness of above HB = 350, the plasma hot machining makes it possible to cut it with tungsten carbide tools having less chipping and flank wear. (author)

  20. Intermittent single point machining of brittle materials

    Energy Technology Data Exchange (ETDEWEB)

    Marsh, E

    1999-12-07

    A series of tests were undertaken to explore diamond tool wear in the intermittent cutting of brittle materials, specifically silicon. The tests were carried out on a plain way No. 3 Moore machine base equipped as a flycutter with a motorized Professional Instruments 4R air bearing spindle. The diamond tools were made by Edge Technologies with known crystal orientation and composition and sharpened with either an abrasive or chemical process, depending on the individual test. The flycutting machine configuration allowed precise control over the angle at which the tool engages the anisotropic silicon workpiece. In contrast, the crystallographic orientation of the silicon workpiece changes continuously during on-axis turning. As a result, it is possible to flycut a workpiece in cutting directions that are known to be easy or hard. All cuts were run in the 100 plane of the silicon, with a slight angle deliberately introduced to ensure that the 100 plane is engaged in ''up-cutting'' which lengthens the tool life. A Kistler 9256 dynamometer was used to measure the cutting forces in order to gain insight into the material removal process and tool wear during testing. The dynamometer provides high bandwidth force measurement with milli-Newton resolution and good thermal stability. After many successive passes over the workpiece, it was observed that the cutting forces grow at a rate that is roughly proportional to the degradation of the workpiece surface finish. The exact relationship between cutting force growth and surface finish degradation was not quantified because of the problems associated with measuring surface finish in situ. However, a series of witness marks were made during testing in an aluminum sample that clearly show the development of wear flats on the tool nose profile as the forces grow and the surface finish worsens. The test results show that workpieces requiring on the order of two miles of track length can be made with low tool

  1. Standard practices for verification of displacement measuring systems and devices used in material testing machines

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2005-01-01

    1.1 These practices cover procedures and requirements for the calibration and verification of displacement measuring systems by means of standard calibration devices for static and quasi-static testing machines. This practice is not intended to be complete purchase specifications for testing machines or displacement measuring systems. Displacement measuring systems are not intended to be used for the determination of strain. See Practice E83. 1.2 These procedures apply to the verification of the displacement measuring systems associated with the testing machine, such as a scale, dial, marked or unmarked recorder chart, digital display, etc. In all cases the buyer/owner/user must designate the displacement-measuring system(s) to be verified. 1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems m...

  2. Development of PC based data acquisition system for universal test machine

    International Nuclear Information System (INIS)

    Nageswara Rao, T.S.V.R.; Hari Prasad, V.; Satyadev, B.; Banarjee, P.K.

    2010-01-01

    To determine the tensile properties of nuclear fuel tubes and other components, the Universal Test Machine is being used in Material testing section of Quality Assurance, NFC. This machine consists of Chart Recorder to chart the Load Vs. Strain graph. The tensile properties of the test material viz. Ultimate Tensile Strength (UTS), Yield Strength (YS), and Young's Modulus (e) etc. are usually determined by graphical method using a ruler. To overcome the problems faced due to embargo and non-availability of spares of recorder, a PC based Data Acquisition System (DAS) with necessary software algorithm was developed for automatic calculation of tensile properties by extracting the linear portion of tensile test curve where the Tangent and Secant Modulus coincide, without intervention of the user. This developmental work reduces human error in calculation, facilitates the use of state-of-the art technology and the risk of obsolescence by employing PC based architecture. (author)

  3. Towards a durability test for washing-machines.

    Science.gov (United States)

    Stamminger, Rainer; Tecchio, Paolo; Ardente, Fulvio; Mathieux, Fabrice; Niestrath, Phoebe

    2018-04-01

    Durability plays a key role in enhancing resource conservation and contributing to waste minimization. The washing-machine product group represents a relevant case study for the development of a durability test and as a potential trigger to systematically address durability in the design of products. We developed a procedure to test the durability performance of washing-machines as a main objective of this research. The research method consisted of an analysis of available durability standards and procedures to test products and components, followed by an analysis of relevant references related to frequent failures. Finally, we defined the criteria and the conditions for a repeatable, relatively fast and relevant endurance test. The durability test considered the whole product tested under conditions of stress. A series of spinning cycles with fixed imbalanced loads was run on two washing-machines to observe failures and performance changes during the test. Even though no hard failures occurred, results clearly showed that not all washing-machines can sustain such a test without abrasion or performance deterioration. However, the attempt to reproduce the stress induced on a washing-machine by carrying out a high number of pure spinning cycles with fixed loads did not allow equal testing conditions: the actions of the control procedure regarding imbalanced loads differ from machine to machine. The outcomes of this research can be used as grounds to develop standardised durability tests and to, hence, contribute to the development of future product policy measures.

  4. Machine learning application in the life time of materials

    OpenAIRE

    Yu, Xiaojiao

    2017-01-01

    Materials design and development typically takes several decades from the initial discovery to commercialization with the traditional trial and error development approach. With the accumulation of data from both experimental and computational results, data based machine learning becomes an emerging field in materials discovery, design and property prediction. This manuscript reviews the history of materials science as a disciplinary the most common machine learning method used in materials sc...

  5. Manipulator for plasma-assisted machining of components made of materials with low machinability

    International Nuclear Information System (INIS)

    Lyaoshchukov, M.M.; Agadzhanyan, R.A.

    1984-01-01

    The All-Union Scientific-Research and Technological Institute of Pump Engineering developed, and the ''Uralgidromash'' Production Association has adopted, a manipulator with remote control for the plasma-assisted machining (PAM) of components made of materials with low machinability. The manipulator is distinguished by its universal design and can be used for machining both external and internal surfaces of the bodies of revolution and also end faces and various curvilinear surfaces

  6. Cutting temperature measurement and material machinability

    Directory of Open Access Journals (Sweden)

    Nedić Bogdan P.

    2014-01-01

    Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

  7. Hard alloys testing-machine for values of PWR primary coolant circuits

    International Nuclear Information System (INIS)

    Campan, J.L.; Sauze, A.

    1980-01-01

    Testing of valve parts or material used in valve fabrication and particularly seizing conditions in friction of plane surfaces coated with hard alloys of the type stellite. The testing equipment called Marguerite is composed of a hot pressurized water loop in conditions similar to PWR primary coolant circuits (320 0 C, 150 bars) and a testing-machine with measuring instruments. Testing conditions and samples are described [fr

  8. Ageing of fibre reinforced polymer composite selected as a bearing material for Rams of 540 MWe fuelling machine

    International Nuclear Information System (INIS)

    Limaye, P.K.; Soni, N.L.; Agrawal, R.G.

    2006-01-01

    Fibre-reinforced-polymer-composite material has been suggested as a bearing material to overcome tribological problems witnessed during the testing of Ram assembly of the 540 MWe fuelling machine at RTD. After successful trials at B-Ram the composite material has been adapted for B-RAM, C-Ram and RDB head at fuelling machines being tested at RTD, Hall 7 and at Tarapur. Laboratory evaluations were also carried out at Tribology Lab RTD to study effect of radiation on the composite. Paper deals with the various aspects of life prediction of this material in term of wear and radiation damage. (author)

  9. Development of E-Learning Materials for Machining Safety Education

    Science.gov (United States)

    Nakazawa, Tsuyoshi; Mita, Sumiyoshi; Matsubara, Masaaki; Takashima, Takeo; Tanaka, Koichi; Izawa, Satoru; Kawamura, Takashi

    We developed two e-learning materials for Manufacturing Practice safety education: movie learning materials and hazard-detection learning materials. Using these video and sound media, students can learn how to operate machines safely with movie learning materials, which raise the effectiveness of preparation and review for manufacturing practice. Using these materials, students can realize safety operation well. Students can apply knowledge learned in lectures to the detection of hazards and use study methods for hazard detection during machine operation using the hazard-detection learning materials. Particularly, the hazard-detection learning materials raise students‧ safety consciousness and increase students‧ comprehension of knowledge from lectures and comprehension of operations during Manufacturing Practice.

  10. Application of Electro Chemical Machining for materials used in extreme conditions

    Science.gov (United States)

    Pandilov, Z.

    2018-03-01

    Electro-Chemical Machining (ECM) is the generic term for a variety of electrochemical processes. ECM is used to machine work pieces from metal and metal alloys irrespective of their hardness, strength or thermal properties, through the anodic dissolution, in aerospace, automotive, construction, medical equipment, micro-systems and power supply industries. The Electro Chemical Machining is extremely suitable for machining of materials used in extreme conditions. General overview of the Electro-Chemical Machining and its application for different materials used in extreme conditions is presented.

  11. A COMPUTERIZED DIAGNOSTIC COMPLEX FOR RELIABILITY TESTING OF ELECTRIC MACHINES

    Directory of Open Access Journals (Sweden)

    O.О. Somka

    2015-06-01

    Full Text Available Purpose. To develop a diagnostic complex meeting the criteria and requirements for carrying out accelerated reliability test and realizing the basic modes of electric machines operation and performance of the posed problems necessary in the process of such test. Methodology. To determine and forecast the indices of electric machines reliability in accordance with the statistic data of repair plants we have conditionally divided them into structural parts that are most likely to fail. We have preliminarily assessed the state of each of these parts, which includes revelation of faults and deviations of technical and geometric parameters. We have determined the analyzed electric machine controlled parameters used for assessment of quantitative characteristics of reliability of these parts and electric machines on the whole. Results. As a result of the research, we have substantiated the structure of a computerized complex for electric machines reliability test. It allows us to change thermal and vibration actions without violation of the physics of the processes of aging and wearing of the basic structural parts and elements material. The above mentioned makes it possible to considerably reduce time spent on carrying out electric machines reliability tests and improve trustworthiness of the data obtained as a result of their performance. Originality. A special feature of determination of the controlled parameters consists in removal of vibration components in the idle mode and after disconnection of the analyzed electric machine from the power supply with the aim of singling out the vibration electromagnetic component, fixing the degree of sparking and bend of the shaft by means of phototechnique and local determination of structural parts temperature provided by corresponding location of thermal sensors. Practical value. We have offered a scheme of location of thermal and vibration sensors, which allows improvement of parameters measuring accuracy

  12. Material machining with pseudo-spark electron beams

    International Nuclear Information System (INIS)

    Benker, W.; Christiansen, J.; Frank, K.; Gundel, H.; Redel, T.; Stetter, M.

    1989-01-01

    The authors give a brief description of the production of pseudo-spark (low pressure gas discharge) electron beams. They illustrate the use of these electron beams for machining not only conducting, semiconducting and insulating materials, but also thin layers of such materials as high temperature superconducting ceramics

  13. Standard test methods for rockwell hardness of metallic materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 These test methods cover the determination of the Rockwell hardness and the Rockwell superficial hardness of metallic materials by the Rockwell indentation hardness principle. This standard provides the requirements for Rockwell hardness machines and the procedures for performing Rockwell hardness tests. 1.2 This standard includes additional requirements in annexes: Verification of Rockwell Hardness Testing Machines Annex A1 Rockwell Hardness Standardizing Machines Annex A2 Standardization of Rockwell Indenters Annex A3 Standardization of Rockwell Hardness Test Blocks Annex A4 Guidelines for Determining the Minimum Thickness of a Test Piece Annex A5 Hardness Value Corrections When Testing on Convex Cylindrical Surfaces Annex A6 1.3 This standard includes nonmandatory information in appendixes which relates to the Rockwell hardness test. List of ASTM Standards Giving Hardness Values Corresponding to Tensile Strength Appendix X1 Examples of Procedures for Determining Rockwell Hardness Uncertainty Appendix X...

  14. Standard test methods for rockwell hardness of metallic materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 These test methods cover the determination of the Rockwell hardness and the Rockwell superficial hardness of metallic materials by the Rockwell indentation hardness principle. This standard provides the requirements for Rockwell hardness machines and the procedures for performing Rockwell hardness tests. 1.2 This standard includes additional requirements in annexes: Verification of Rockwell Hardness Testing Machines Annex A1 Rockwell Hardness Standardizing Machines Annex A2 Standardization of Rockwell Indenters Annex A3 Standardization of Rockwell Hardness Test Blocks Annex A4 Guidelines for Determining the Minimum Thickness of a Test Piece Annex A5 Hardness Value Corrections When Testing on Convex Cylindrical Surfaces Annex A6 1.3 This standard includes nonmandatory information in appendixes which relates to the Rockwell hardness test. List of ASTM Standards Giving Hardness Values Corresponding to Tensile Strength Appendix X1 Examples of Procedures for Determining Rockwell Hardness Uncertainty Appendix X...

  15. Heat-Assisted Machining for Material Removal Improvement

    Science.gov (United States)

    Mohd Hadzley, A. B.; Hafiz, S. Muhammad; Azahar, W.; Izamshah, R.; Mohd Shahir, K.; Abu, A.

    2015-09-01

    Heat assisted machining (HAM) is a process where an intense heat source is used to locally soften the workpiece material before machined by high speed cutting tool. In this paper, an HAM machine is developed by modification of small CNC machine with the addition of special jig to hold the heat sources in front of the machine spindle. Preliminary experiment to evaluate the capability of HAM machine to produce groove formation for slotting process was conducted. A block AISI D2 tool steel with100mm (width) × 100mm (length) × 20mm (height) size has been cut by plasma heating with different setting of arc current, feed rate and air pressure. Their effect has been analyzed based on distance of cut (DOC).Experimental results demonstrated the most significant factor that contributed to the DOC is arc current, followed by the feed rate and air pressure. HAM improves the slotting process of AISI D2 by increasing distance of cut due to initial cutting groove that formed during thermal melting and pressurized air from the heat source.

  16. Exploiting the Dynamics of Soft Materials for Machine Learning.

    Science.gov (United States)

    Nakajima, Kohei; Hauser, Helmut; Li, Tao; Pfeifer, Rolf

    2018-06-01

    Soft materials are increasingly utilized for various purposes in many engineering applications. These materials have been shown to perform a number of functions that were previously difficult to implement using rigid materials. Here, we argue that the diverse dynamics generated by actuating soft materials can be effectively used for machine learning purposes. This is demonstrated using a soft silicone arm through a technique of multiplexing, which enables the rich transient dynamics of the soft materials to be fully exploited as a computational resource. The computational performance of the soft silicone arm is examined through two standard benchmark tasks. Results show that the soft arm compares well to or even outperforms conventional machine learning techniques under multiple conditions. We then demonstrate that this system can be used for the sensory time series prediction problem for the soft arm itself, which suggests its immediate applicability to a real-world machine learning problem. Our approach, on the one hand, represents a radical departure from traditional computational methods, whereas on the other hand, it fits nicely into a more general perspective of computation by way of exploiting the properties of physical materials in the real world.

  17. Random non-proportional fatigue tests with planar tri-axial fatigue testing machine

    OpenAIRE

    Inoue, T.; Nagao, R.; Takeda, N.

    2016-01-01

    Complex stresses, which occur on the mechanical surfaces of transport machinery in service, bring a drastic degradation in fatigue life. However, it is hard to reproduce such complex stress states for evaluating the fatigue life with conventional multiaxial fatigue machines. We have developed a fatigue testing machine that enables reproduction of such complex stresses. The testing machine can reproduce arbitrary in-plane stress states by applying three independent loads to the test specimen u...

  18. Machining, joining and modifications of advanced materials

    CERN Document Server

    Altenbach, Holm

    2016-01-01

    This book presents the latest advances in mechanical and materials engineering applied to the machining, joining and modification of modern engineering materials. The contributions cover the classical fields of casting, forming and injection moulding as representative manufacturing methods, whereas additive manufacturing methods (rapid prototyping and laser sintering) are treated as more innovative and recent technologies that are paving the way for the manufacturing of shapes and features that traditional methods are unable to deliver. The book also explores water jet cutting as an innovative cutting technology that avoids the heat build-up typical of classical mechanical cutting. It introduces readers to laser cutting as an alternative technology for the separation of materials, and to classical bonding and friction stir welding approaches in the context of joining technologies. In many cases, forming and machining technologies require additional post-treatment to achieve the required level of surface quali...

  19. Machine-learned and codified synthesis parameters of oxide materials

    Science.gov (United States)

    Kim, Edward; Huang, Kevin; Tomala, Alex; Matthews, Sara; Strubell, Emma; Saunders, Adam; McCallum, Andrew; Olivetti, Elsa

    2017-09-01

    Predictive materials design has rapidly accelerated in recent years with the advent of large-scale resources, such as materials structure and property databases generated by ab initio computations. In the absence of analogous ab initio frameworks for materials synthesis, high-throughput and machine learning techniques have recently been harnessed to generate synthesis strategies for select materials of interest. Still, a community-accessible, autonomously-compiled synthesis planning resource which spans across materials systems has not yet been developed. In this work, we present a collection of aggregated synthesis parameters computed using the text contained within over 640,000 journal articles using state-of-the-art natural language processing and machine learning techniques. We provide a dataset of synthesis parameters, compiled autonomously across 30 different oxide systems, in a format optimized for planning novel syntheses of materials.

  20. Calculation of Airborne Radioactivity Hazard from Machining Volume-Activated Materials

    International Nuclear Information System (INIS)

    E.T. Marshall; S.O. Schwahn

    1997-01-01

    When evaluating a task involving the machining of volume-activated materials, accelerator health physicists must consider more than the surface contamination levels of the equipment and containment of loose shavings, dust or filings. Machining operations such as sawing, routing, welding, and grinding conducted on volume-activated material may pose a significant airborne radioactivity hazard to the worker. This paper presents a computer spreadsheet notebook that conservatively estimates the airborne radioactivity levels generated during machining operations performed on volume-activated materials. By knowing (1) the size and type of materials, (2) the dose rate at a given distances, and (3) limited process knowledge, the Derived Air Concentration (DAC) fraction can be estimated. This tool is flexible, taking into consideration that the process knowledge available for the different materials varies. It addresses the two most common geometries: thick plane and circular cylinder. Once the DAC fraction has been estimated, controls can be implemented to mitigate the hazard to the worker

  1. Calculation of airborne radioactivity hazard from machining volume-activated materials

    International Nuclear Information System (INIS)

    Marshall, E.T.; Schwahn, S.O.

    1996-10-01

    When evaluating a task involving the machining of volume-activated materials, accelerator health physicists must consider more than the surface contamination levels of the equipment and containment of loose shavings, dust or filings. Machining operations such as sawing, routing, welding, and grinding conducted on volume-activated material may pose a significant airborne radioactivity hazard to the worker. This paper presents a computer spreadsheet notebook that conservatively estimates the airborne radioactivity levels generated during machining operations performed on volume-activated materials. By knowing (1) the size and type of materials, (2) the dose rate at a given distances, and (3) limited process knowledge, the Derived Air Concentration (DAC) fraction can be estimated. This tool is flexible, taking into consideration that the process knowledge available for the different materials varies. It addresses the two most common geometries: thick plane and circular cylinder. Once the DAC fraction has been estimated, controls can be implemented to mitigate the hazard to the worker

  2. Testing and Modeling of Machine Properties in Resistance Welding

    DEFF Research Database (Denmark)

    Wu, Pei

    The objective of this work has been to test and model the machine properties including the mechanical properties and the electrical properties in resistance welding. The results are used to simulate the welding process more accurately. The state of the art in testing and modeling machine properties...... as real projection welding tests, is easy to realize in industry, since tests may be performed in situ. In part II, an approach of characterizing the electrical properties of AC resistance welding machines is presented, involving testing and mathematical modelling of the weld current, the firing angle...... in resistance welding has been described based on a comprehensive literature study. The present thesis has been subdivided into two parts: Part I: Mechanical properties of resistance welding machines. Part II: Electrical properties of resistance welding machines. In part I, the electrode force in the squeeze...

  3. WATER-JET CUTTING MACHINE NOW AVAILABLE FROM THE CERN RAW MATERIALS STORES

    CERN Multimedia

    2007-01-01

    The CERN Raw Materials Stores has recently acquired a new water-jet cutting machine. The machine is capable of cutting all types and shapes of materials up to 70 mm in thickness, with an accuracy of +/- 0.1mm/m. For the time being, users requiring materials to be cut should supply drawings in DXF, DWG or IGES (AutoCad) file format. The machine will be operational as of 1st October 2007. The Stores Team Paulo Dos Santos FI-LS-MM 72308

  4. Micro Electro Discharge Machining for Nonconductive Ceramic Materials

    Directory of Open Access Journals (Sweden)

    Mohammad Yeakub Ali

    2018-03-01

    Full Text Available In micro-electro discharge machining (micro-EDM of nonconductive ceramics, material is removed mainly by spalling due to the dominance of alternating thermal load. The established micro-EDM models established for single spark erosion are not applicable for nonconductive ceramics because of random spalling. Moreover, it is difficult to create single spark on a nonconductive ceramic workpiece when the spark is initiated by the assisting electrode. In this paper, theoretical model of material removal rate (MRR as the function of capacitance and voltage is developed for micro-EDM of nonconductive zirconium oxide (ZrO2. It is shown that the charging and discharging duration depend on the capacitance and resistances of the circuit. The number of sparks per unit time is estimated from the single spark duration s derived from heat transfer fundamentals. The model showed that both the capacitance and voltage are significant process parameters where any increase of capacitance and voltage increases the MRR. However, capacitance was found to be the dominating parameter over voltage. As in case of higher capacitances, the creation of a conductive carbonic layer on the machined surface was not stable; the effective window of machining 101 - 103 pF capacitance and 80 - 100 V gap voltage or 10 - 470 pF capacitance and 80 - 110 V gap voltage. This fact was confirmed EDX analysis where the presence of high carbon content was evident. Conversely, the spark was found to be inconsistent using parameters beyond these ranges and consequently insignificant MRR. Nevertheless, the effective number of sparks per second were close to the predicted numbers when machining conductive copper material. In addition, higher percentage of ineffective pulses was observed during the machining which eventually reduced the MRR. In case of validation, average deviations between the predicted and experimental values were found to be around 10%. Finally, micro-channels were machined on

  5. Investigation of permanent magnet machines for downhole applications: Design, prototype and testing of a flux-switching permanent magnet machine

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Anyuan

    2011-01-15

    The current standard electrical downhole machine is the induction machine which is relatively inefficient. Permanent magnet (PM) machines, having higher efficiencies, higher torque densities and smaller volumes, have widely employed in industrial applications to replace conventional machines, but few have been developed for downhole applications due to the high ambient temperatures in deep wells and the low temperature stability of PM materials over time. Today, with the development of variable speed drives and the applications of high temperature magnet materials, it is increasingly interesting for oil and gas industries to develop PM machines for downhole applications. Recently, some PM machines applications have been presented for downhole applications, which are normally addressed on certain specific downhole case. In this thesis the focus has been put on the performance investigation of different PM machines for general downhole cases, in which the machine outer diameter is limited to be small by well size, while the machine axial length may be relatively long. The machine reliability is the most critical requirement while high torque density and high efficiency are also desirable. The purpose is to understand how the special constraints in downhole condition affect the performances of different machines. First of all, three basic machine concepts, which are the radial, axial and transverse flux machines, are studied in details by analytical method. Their torque density, efficiency, power factor and power capability are investigated with respect to the machine axial length and pole number. The presented critical performance comparisons of the machines provide an indication of machines best suitable with respect to performance and size for downhole applications. Conventional radial flux permanent magnet (RFPM) machines with the PMs on the rotor can provide high torque density and high efficiency. This type of machine has been suggested for several different

  6. Philips high tension generator (x-ray machine) testing for baby ebm (electron beam machine) project

    International Nuclear Information System (INIS)

    Norman Awalludin; Leo Kwee Wah; Abu Bakar Mhd Ghazali

    2005-01-01

    This paper describes the test of the HT system (from X-ray machine) for usage of the mini EBM (Electron Beam Machine). It consists the procedures of the installation, the safety procedures when deals with HT, modification of the system for testing purpose and the technique/method for testing the HT system. As a result, the voltage for the HT system and the electron gun (filament) current can be measured. Based on the results, suitability of the machine for baby EBM could be confirmed. (Author)

  7. Material Choice for spindle of machine tools

    Science.gov (United States)

    Gouasmi, S.; Merzoug, B.; Abba, G.; Kherredine, L.

    2012-02-01

    The requirements of contemporary industry and the flashing development of modern sciences impose restrictions on the majority of the elements of machines; the resulting financial constraints can be satisfied by a better output of the production equipment. As for those concerning the design, the resistance and the correct operation of the product, these require the development of increasingly precise parts, therefore the use of increasingly powerful tools [5]. The precision of machining and the output of the machine tools are generally determined by the precision of rotation of the spindle, indeed, more this one is large more the dimensions to obtain are in the zone of tolerance and the defects of shape are minimized. During the development of the machine tool, the spindle which by definition is a rotating shaft receiving and transmitting to the work piece or the cutting tool the rotational movement, must be designed according to certain optimal parameters to be able to ensure the precision required. This study will be devoted to the choice of the material of the spindle fulfilling the imposed requirements of precision.

  8. Material Choice for spindle of machine tools

    International Nuclear Information System (INIS)

    Gouasmi, S; Merzoug, B; Kherredine, L; Abba, G

    2012-01-01

    The requirements of contemporary industry and the flashing development of modern sciences impose restrictions on the majority of the elements of machines; the resulting financial constraints can be satisfied by a better output of the production equipment. As for those concerning the design, the resistance and the correct operation of the product, these require the development of increasingly precise parts, therefore the use of increasingly powerful tools [5]. The precision of machining and the output of the machine tools are generally determined by the precision of rotation of the spindle, indeed, more this one is large more the dimensions to obtain are in the zone of tolerance and the defects of shape are minimized. During the development of the machine tool, the spindle which by definition is a rotating shaft receiving and transmitting to the work piece or the cutting tool the rotational movement, must be designed according to certain optimal parameters to be able to ensure the precision required. This study will be devoted to the choice of the material of the spindle fulfilling the imposed requirements of precision.

  9. The improvement of dynamic universal testing machine for hot cell usages

    International Nuclear Information System (INIS)

    Ahn, Sang Bok; Lee, Key Soon; Park, Dae Kyu; Hong, Kwon Pyo; Choo, Yong Sun

    1998-01-01

    Dynamic universal testing machine(UTM) were developed for hot cell usages, which can perform tensile, compression, bending, fracture toughness and fatigue crack growth tests. In this report, technical reviews in the course of developing machine were described. Detailed subjects are as follows; 1. Outline of testing method using dynamic UTM 2. Detailed testing system organizations 3. Technical specification to develop machine 4. Setting up load string 5. Inspection and pre-commissioning tests on machine. (author). 14 figs

  10. Application of charged particle activation for testing machine part wear

    International Nuclear Information System (INIS)

    Kosimova, M.; Tendera, P.

    1985-01-01

    The results of application of the charge particle activation method to investigate machine part wear are presented. Study of radionuclide activity and yield has been carried out at the U-120M isochronous cyclotron by means of the method of iron foil piles from 20 to 100 μm in thick. Protons and deuterons have been used. Wear measurement is based on determination of wear particle activity in a butyric medium. An example of the results of a bench test of activated piston rings and cylinder liner of the engine for trucks is given. The method of surface activation is shown to be acceptable for studying machine part wear under the regular service conditions, especially on the stage of the primary investigations and development, when sampling structural materials and estimating different lubricating oil applicability

  11. Detecting anomalous nuclear materials accounting transactions: Applying machine learning to plutonium processing facilities

    International Nuclear Information System (INIS)

    Vaccaro, H.S.

    1989-01-01

    Nuclear materials accountancy is the only safeguards measure that provides direct evidence of the status of nuclear materials. Of the six categories that gives rise to inventory differences, the technical capability is now in place to implement the technical innovations necessary to reduce the human error categories. There are really three main approaches to detecting anomalies in materials control and accountability (MC ampersand A) data: (1) Statistical: numeric methods such as the Page's Test, CUSUM, CUMUF, SITMUF, etc., can detect anomalies in metric (numeric) data. (2) Expert systems: Human expert's rules can be encoded into software systems such as ART, KEE, or Prolog. (3) Machine learning: Training data, such as historical MC ampersand A records, can be fed to a classifier program or neutral net or other machine learning algorithm. The Wisdom ampersand Sense (W ampersand S) software is a combination of approaches 2 and 3. The W ampersand S program includes full features for adding administrative rules and expert judgment rules to the rule base. if desired, the software can enforce consistency among all rules in the rule base

  12. Dynamic testing of adhesive joints using a shock testing machine

    NARCIS (Netherlands)

    Aanhold, J.E. van; Weersink, A.F.J.; Ludolphy, J.W.L.

    1998-01-01

    A light-weight shock testing machine, designed for type approval testing of naval equipment up to 300 kg mass, has been modified into a dynamic tensile test rig. This enables to test structural details for high rate dynamic tensile loadings such as occur during underwater shock. The maximum capacity

  13. Testing and Modeling of Mechanical Characteristics of Resistance Welding Machines

    DEFF Research Database (Denmark)

    Wu, Pei; Zhang, Wenqi; Bay, Niels

    2003-01-01

    for both upper and lower electrode systems. This has laid a foundation for modeling the welding process and selecting the welding parameters considering the machine factors. The method is straightforward and easy to be applied in industry since the whole procedure is based on tests with no requirements......The dynamic mechanical response of resistance welding machine is very important to the weld quality in resistance welding especially in projection welding when collapse or deformation of work piece occurs. It is mainly governed by the mechanical parameters of machine. In this paper, a mathematical...... model for characterizing the dynamic mechanical responses of machine and a special test set-up called breaking test set-up are developed. Based on the model and the test results, the mechanical parameters of machine are determined, including the equivalent mass, damping coefficient, and stiffness...

  14. Machine-learning-assisted materials discovery using failed experiments

    Science.gov (United States)

    Raccuglia, Paul; Elbert, Katherine C.; Adler, Philip D. F.; Falk, Casey; Wenny, Malia B.; Mollo, Aurelio; Zeller, Matthias; Friedler, Sorelle A.; Schrier, Joshua; Norquist, Alexander J.

    2016-05-01

    Inorganic-organic hybrid materials such as organically templated metal oxides, metal-organic frameworks (MOFs) and organohalide perovskites have been studied for decades, and hydrothermal and (non-aqueous) solvothermal syntheses have produced thousands of new materials that collectively contain nearly all the metals in the periodic table. Nevertheless, the formation of these compounds is not fully understood, and development of new compounds relies primarily on exploratory syntheses. Simulation- and data-driven approaches (promoted by efforts such as the Materials Genome Initiative) provide an alternative to experimental trial-and-error. Three major strategies are: simulation-based predictions of physical properties (for example, charge mobility, photovoltaic properties, gas adsorption capacity or lithium-ion intercalation) to identify promising target candidates for synthetic efforts; determination of the structure-property relationship from large bodies of experimental data, enabled by integration with high-throughput synthesis and measurement tools; and clustering on the basis of similar crystallographic structure (for example, zeolite structure classification or gas adsorption properties). Here we demonstrate an alternative approach that uses machine-learning algorithms trained on reaction data to predict reaction outcomes for the crystallization of templated vanadium selenites. We used information on ‘dark’ reactions—failed or unsuccessful hydrothermal syntheses—collected from archived laboratory notebooks from our laboratory, and added physicochemical property descriptions to the raw notebook information using cheminformatics techniques. We used the resulting data to train a machine-learning model to predict reaction success. When carrying out hydrothermal synthesis experiments using previously untested, commercially available organic building blocks, our machine-learning model outperformed traditional human strategies, and successfully predicted

  15. Candu 600 fuelling machine testing, the romanian experience

    International Nuclear Information System (INIS)

    Valeca, S.; Doca, C.; Iorga, C.

    2013-01-01

    The Candu 600 Fuelling Machine is a complex mechanism which must run in safety conditions and with high reliability in the Candu Reactor. The testing and commissioning process of this nuclear equipment meets the high standards of NPPs requirements using special technological facilities, modern measurement instruments as well the appropriate IT resources for data acquisition and processing. The paper presents the experience of the Institute for Nuclear Research Pitesti, Romania, in testing Candu 600 Fuelling Machines, inclusive the implied facilities, and in development of four simulators: two dedicated for the training of the Candu 600 Fuelling Machine Operators, and another two to simulate some process signals and actions. (authors)

  16. Testing of materials and scale models for impact limiters

    International Nuclear Information System (INIS)

    Maji, A.K.; Satpathi, D.; Schryer, H.L.

    1991-01-01

    Aluminum Honeycomb and Polyurethane foam specimens were tested to obtain experimental data on the material's behavior under different loading conditions. This paper reports the dynamic tests conducted on the materials and on the design and testing of scale models made out of these open-quotes Impact Limiters,close quotes as they are used in the design of transportation casks. Dynamic tests were conducted on a modified Charpy Impact machine with associated instrumentation, and compared with static test results. A scale model testing setup was designed and used for preliminary tests on models being used by current designers of transportation casks. The paper presents preliminary results of the program. Additional information will be available and reported at the time of presentation of the paper

  17. Fracture mechanics applied to the machining of brittle materials

    Energy Technology Data Exchange (ETDEWEB)

    Hiatt, G.D.; Strenkowski, J.S.

    1988-12-01

    Research has begun on incorporating fracture mechanics into a model of the orthogonal cutting of brittle materials. Residual stresses are calculated for the machined material by a combination of Eulerian and Lagrangian finite element models and then used in the calculation of stress intensity factors by the Green`s Function Method.

  18. Philosophy, design and testing of a uniform applied load flat plate testing machine

    International Nuclear Information System (INIS)

    Quirk, A.; Crook, C.

    1976-08-01

    The presence of a central crack, and its associated plastic zones may significantly affect distribution of the stress applied by a loading machine, to a test plate. As a result the fracture stress may be affected, usually optimistically. Examples of these effects are discussed. The design of a machine in which the load is uniformly applied to the test specimen is described and preliminary test data presented. (author)

  19. An Adaptive Genetic Association Test Using Double Kernel Machines.

    Science.gov (United States)

    Zhan, Xiang; Epstein, Michael P; Ghosh, Debashis

    2015-10-01

    Recently, gene set-based approaches have become very popular in gene expression profiling studies for assessing how genetic variants are related to disease outcomes. Since most genes are not differentially expressed, existing pathway tests considering all genes within a pathway suffer from considerable noise and power loss. Moreover, for a differentially expressed pathway, it is of interest to select important genes that drive the effect of the pathway. In this article, we propose an adaptive association test using double kernel machines (DKM), which can both select important genes within the pathway as well as test for the overall genetic pathway effect. This DKM procedure first uses the garrote kernel machines (GKM) test for the purposes of subset selection and then the least squares kernel machine (LSKM) test for testing the effect of the subset of genes. An appealing feature of the kernel machine framework is that it can provide a flexible and unified method for multi-dimensional modeling of the genetic pathway effect allowing for both parametric and nonparametric components. This DKM approach is illustrated with application to simulated data as well as to data from a neuroimaging genetics study.

  20. Utilization of new materials in peat machines; Uusien materiaalien kaeyttoe turvekoneissa

    Energy Technology Data Exchange (ETDEWEB)

    Kallio, M.; Poeyhoenen, P. [VTT Energy, Jyvaeskylae (Finland)

    1997-12-01

    The objective of this three year research (1993-1995) was to study the suitability of new materials for different applications in peat production industry, exploiting the plastic and brush technologies, and surface coatings. The peat production machines will be intensified, lightened, made more firesafe, and ergonomical by using new materials (plastics, composites, compound metals and surface coatings). The research targets and materials were surveyed in 1993, the possibilities to construct an unsparkling miller were investigated, and low-friction materials, on which the peat glides easily, were sought in the beginning of the research. The unsparkling miller was studied and developed further in 1994 using plastic blades, the application of brushing technology in sod peat technology, and a ridger, equipped with horizontal brushes, for sod peat were studied, and the possibilities to lighten the construction of the collector-wagon using light materials was investigated. The tasks for 1995 were to study the brushing technology for peat production, the properties of the bristle, and the applications of new materials for milling and sieving of peat using laboratory tests. This work continued partly in 1996

  1. Energy-efficient electrical machines by new materials. Superconductivity in large electrical machines; Energieeffiziente elektrische Maschinen durch neue Materialien. Supraleitung in grossen elektrischen Maschinen

    Energy Technology Data Exchange (ETDEWEB)

    Frauenhofer, Joachim [Siemens, Nuernberg (Germany); Arndt, Tabea; Grundmann, Joern [Siemens, Erlangen (Germany)

    2013-07-01

    The implementation of superconducting materials in high-power electrical machines results in significant advantages regarding efficiency, size and dynamic behavior when compared to conventional machines. The application of HTS (high-temperature superconductors) in electrical machines allows significantly higher power densities to be achieved for synchronous machines. In order to gain experience with the new technology, Siemens carried out a series of development projects. A 400 kW model motor for the verification of a concept for the new technology was followed by a 4000 kV A generator as highspeed machine - as well as a low-speed 4000 kW propeller motor with high torque. The 4000 kVA generator is still employed to carry out long-term tests and to check components. Superconducting machines have significantly lower weight and envelope dimensions compared to conventional machines, and for this reason alone, they utilize resources better. At the same time, operating losses are slashed to about half and the efficiency increases. Beyond this, they set themselves apart as a result of their special features in operation, such as high overload capability, stiff alternating load behavior and low noise. HTS machines provide significant advantages where the reduction of footprint, weight and losses or the improved dynamic behavior results in significant improvements of the overall system. Propeller motors and generators,for ships, offshore plants, in wind turbine and hydroelectric plants and in large power stations are just some examples. HTS machines can therefore play a significant role when it comes to efficiently using resources and energy as well as reducing the CO{sub 2} emissions.

  2. Test Rig for Valves of Digital Displacement Machines

    DEFF Research Database (Denmark)

    Nørgård, Christian; Christensen, Jeppe Haals; Bech, Michael Møller

    2017-01-01

    A test rig for the valves of digital displacement machines has been developed at Aalborg University. It is composed of a commercial radial piston machine, which has been modified to facilitate Digital Displacement operation for a single piston. Prototype valves have been optimized, designed and m...

  3. Nonlinear machine learning in soft materials engineering and design

    Science.gov (United States)

    Ferguson, Andrew

    The inherently many-body nature of molecular folding and colloidal self-assembly makes it challenging to identify the underlying collective mechanisms and pathways governing system behavior, and has hindered rational design of soft materials with desired structure and function. Fundamentally, there exists a predictive gulf between the architecture and chemistry of individual molecules or colloids and the collective many-body thermodynamics and kinetics. Integrating machine learning techniques with statistical thermodynamics provides a means to bridge this divide and identify emergent folding pathways and self-assembly mechanisms from computer simulations or experimental particle tracking data. We will survey a few of our applications of this framework that illustrate the value of nonlinear machine learning in understanding and engineering soft materials: the non-equilibrium self-assembly of Janus colloids into pinwheels, clusters, and archipelagos; engineering reconfigurable ''digital colloids'' as a novel high-density information storage substrate; probing hierarchically self-assembling onjugated asphaltenes in crude oil; and determining macromolecular folding funnels from measurements of single experimental observables. We close with an outlook on the future of machine learning in soft materials engineering, and share some personal perspectives on working at this disciplinary intersection. We acknowledge support for this work from a National Science Foundation CAREER Award (Grant No. DMR-1350008) and the Donors of the American Chemical Society Petroleum Research Fund (ACS PRF #54240-DNI6).

  4. Diamond Particle Detector Properties during High Fluence Material Damage Tests and their Future Applications for Machine Protection in the LHC

    CERN Document Server

    Burkart, F; Borburgh, J; Dehning, B; Di Castro, M; Griesmayer, E; Lechner, A; Lendaro, J; Loprete, F; Losito, R; Montesano, S; Schmidt, R; Wollmann, D; Zerlauth, M

    2013-01-01

    Experience with LHC machine protection (MP) during the last three years of operation shows that the MP systems sufficiently protect the LHC against damage in case of failures leading to beam losses with a time constant exceeding 1ms. An unexpected fast beam loss mechanism, called UFOs [1], was observed, which could potentially quench superconducting magnets. For such fast losses, but also for better understanding of slower losses, an improved understanding of the loss distribution within a bunch train is required [2]. Diamond particle detectors with bunch-by-bunch resolution and high dynamic range have been developed and successfully tested in the LHC and in experiments to quantify the damage limits of LHC components. This paper will focus on experience gained in use of diamond detectors. The properties of these detectors were measured during high-fluence material damage tests in CERN’s Hi-RadMat facility. The results will be discussed and compared to the cross-calibration with FLUKA simulations. Future app...

  5. Mechanical properties of JT-60 tokamak machine in power tests

    International Nuclear Information System (INIS)

    Takatsu, Hideyuki; Ohkubo, Minoru; Yamamoto, Masahiro; Ohta, Mitsuru

    1986-01-01

    JT-60 power tests were carried out from Dec. 10, 1984 to Feb. 20, 1985 to demonstrate, in advance of actual plasma operation, satisfactory performance of tokamak machine, power suppliers and control system in combination. The tests began with low power test of individual coil systems and progressed to full power tests. The coil current was raised step by step, monitoring the mechanical, thermal, electrical and vacuum data. Power tests were concluded with successful results. All of the coil systems were raised up to full power operation in combination and system performance was verified including the structural integrity of tokamak machine. Measured strain and deflection showed good agreements with those predicted in the design, which was an evidence that electromagnetic forces were supported as expected in the design. A few limitations to machine operation was made clear quantitatively. And it was found that existing detectors were insufficient to monitor machine integrity and two kinds of detector were proposed to be installed. (author)

  6. New Methodologies for Development of High Efficient Machining of Difficult to Cut Materials

    International Nuclear Information System (INIS)

    Durante, S; Comoglio, M; Rostagno, M

    2011-01-01

    The article focuses on the automotive and aerospace industries. In these industries the need for enhanced materials performance is necessary if they are to remain competitive in global terms. Unfortunately the material properties, which make them so attractive to the aerospace and automotive industry can also make them difficult to machine. This paper will discuss integrated developments in machining techniques and cutting tools, which are emerging to cope with difficult to cut materials.

  7. Effectiveness and resolution of tests for evaluating the performance of cutting fluids in machining aerospace alloys

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Axinte, Dragos A.

    2008-01-01

    The paper discusses effectiveness and resolution of five cutting tests (turning, milling, drilling, tapping, VIPER grinding) and their quality output measures used in a multi-task procedure for evaluating the performance of cutting fluids when machining aerospace materials. The evaluation takes...

  8. Standard test method for ranking resistance of materials to sliding wear using block-on-ring wear test

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2005-01-01

    1.1 This test method covers laboratory procedures for determining the resistance of materials to sliding wear. The test utilizes a block-on-ring friction and wear testing machine to rank pairs of materials according to their sliding wear characteristics under various conditions. 1.2 An important attribute of this test is that it is very flexible. Any material that can be fabricated into, or applied to, blocks and rings can be tested. Thus, the potential materials combinations are endless. However, the interlaboratory testing has been limited to metals. In addition, the test can be run with various lubricants, liquids, or gaseous atmospheres, as desired, to simulate service conditions. Rotational speed and load can also be varied to better correspond to service requirements. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. Wear test results are reported as the volume loss in cubic millimetres for both the block and ring. Materials...

  9. Machine Vision Tests for Spent Fuel Scrap Characteristics

    International Nuclear Information System (INIS)

    BERGER, W.W.

    2000-01-01

    The purpose of this work is to perform a feasibility test of a Machine Vision system for potential use at the Hanford K basins during spent nuclear fuel (SNF) operations. This report documents the testing performed to establish functionality of the system including quantitative assessment of results. Fauske and Associates, Inc., which has been intimately involved in development of the SNF safety basis, has teamed with Agris-Schoen Vision Systems, experts in robotics, tele-robotics, and Machine Vision, for this work

  10. Test of fuel handling machine for Monju in sodium

    International Nuclear Information System (INIS)

    Ishii, Yoichiro; Masuda, Yoichi; Kataoka, Hajime

    1980-01-01

    Various types of fuel handling machines were studied, and under-the-plug method of fuel exchange and the fuel handling machine of single turning plug, fixed arm type were selected for the prototype reactor ''Monju'', because the turning plug is relatively small, and the rate of operation, safety, operational ability, maintainability and reliability required for the reactor are satisfied, moreover, the extrapolation to the demonstration reactor was considered. Attention must be paid to the points that the fuel handling machine is very long and invisible from outside, and the smooth operation and endurance in sodium are required for it. The full mock-up testing facility of single turning plug, fixed arm type was installed in 1974, and the full mock-up test has been carried out since 1975 in Oarai. Fuel exchange is carried out at about 6 months intervals in Monju, and about 20 to 30% of core and blanket fuels are exchanged for about one month period. The functions required for the fuel handling machine for Monju, the outline of the testing facility, the schedule of the testing, the items of testing and the results, and the matters to be specially written are described. The full mock-up test in sodium has been carried out for 5 years, and the functions and the endurance have been proved sufficiently. (Kako, I.)

  11. Automatic testing in the integration phase of mobile work machine (TINAT) - MASIT31

    Energy Technology Data Exchange (ETDEWEB)

    Multanen, P.; Hyvoenen, M. (Tampere University of Technology, Department of Intelligent Hydraulics and Automation, Tampere (Finland)); Ellman, A. (Tampere University of Technology, Department of Mechanics and Design, Tampere (Finland)); Rantala, S.; Alanen, J. (VTT Technical Research Centre of Finland, Espoo (Finland))

    2008-07-01

    Abstract The performance and reliability of mobile work machines are significantly affected by control systems of machines and their characteristics. Currently the testing of control systems and verification of their properties is often carried out just in the integration phase of controls and mechanical structure of machine. This is very time consuming, requires a lot of test personnel and is not extensive enough. In TINAT project a test concept will be developed for the testing of entire control systems of work machines without real the mechanical structures of the machines by utilizing modelling and real-time hardware-in-the-loop simulation. The simulator system enables automatic generation of test scenarios and automatic analysis and reporting of test results. (orig.)

  12. Anisotropic wetting characteristics versus roughness on machined surfaces of hydrophilic and hydrophobic materials

    International Nuclear Information System (INIS)

    Liang, Yande; Shu, Liming; Natsu, Wataru; He, Fuben

    2015-01-01

    Graphical abstract: - Highlights: • The aim is to investigate the influence of roughness on anisotropic wetting on machined surfaces. • The relationship between roughness and anisotropic wetting is modeled by thermodynamical analysis. • The effect of roughness on anisotropic wetting on hydrophilic materials is stronger than that on hydrophobic materials. • The energy barrier existing in the direction perpendicular to the lay is one of the main reasons for the anisotropic wetting. • The contact angle in the parallel direction is larger than that in the perpendicular direction. - Abstract: Anisotropic wetting of machined surfaces is widely applied in industries which can be greatly affected by roughness and solid's chemical properties. However, there has not been much work on it. A free-energy thermodynamic model is presented by analyzing geometry morphology of machined surfaces (2-D model surfaces), which demonstrates the influence of roughness on anisotropic wetting. It can be concluded that the energy barrier is one of the main reasons for the anisotropic wetting existing in the direction perpendicular to the lay. In addition, experiments in investigating anisotropic wetting, which was characterized by the static contact angle and droplet's distortion, were performed on machined surfaces with different roughness on hydrophilic and hydrophobic materials. The droplet's anisotropy found on machined surfaces increased with mean slope of roughness profile Kr. It indicates that roughness on anisotropic wetting on hydrophilic materials has a stronger effect than that on hydrophobic materials. Furthermore, the contact angles predicted by the model are basically consistent with the experimentally ones

  13. Testing of new banknotes for machines that process currency

    Science.gov (United States)

    Foster, Eugenie E.

    2000-04-01

    Banknotes are now frequently use din machines. The Federal Reserve Board and the US Department of the Treasury have identified a need to produce notes that are reliably accepted in a variety of machine applications. This paper describes the steps that led to identifying requirements of manufacturers of machines that process banknotes for test notes, and the program developed for the Bureau of Engraving and Printing to address those requirements.

  14. corrosion and wear resistant ternary Cr-C-N coatings deposited by the ARC PVD process for machining tools and machining parts

    International Nuclear Information System (INIS)

    Knotek, O.; Lugscheider, E.; Zimmermann, H.; Bobzin, K.

    1997-01-01

    With the deposition of PVD hard coatings on the tools applied in machining operations it is possible to achieve significant improvements in the performance and quality of the machining processes. Depending on the machined material and the operating principle, e.g. turning, milling or drilling, not only different machining parameters but also different coating materials are necessary. In interrupted cut machining of tempered steel, for example, the life time of Ti-C-N coated inserts is several times greater than the Ti-C-N coated ones. This is a result of the favourable thermophysical and tribological properties of Ti-N-C. The potential for tool protection by CrN coatings is a result of the high ductility and low internal stress of this coating materials. CrN films can be deposited with greater film thickness, still maintaining very good adhesion. This paper presents the development of new arc PVD coatings in the system Cr-C-N. Owing to the carbon content in the coating an increased hardness and a better wear behavior in comparison to CrN was expected. The effects of various carbon carrier gases on the coating properties were examined. The coating properties were investigated by mechanical tests. X-ray diffraction, SEM analysis and corrosion tests. Some of the coatings were tested in machining tests. The results of these tests are presented in this paper. (author)

  15. An Axial Sliding Test for machine elements surfaces

    DEFF Research Database (Denmark)

    Godi, Alessandro; Grønbæk, J.; Mohaghegh, Kamran

    2012-01-01

    are necessary: a press to provide the normal pressure and a tensile machine to perform the axial movements. The test is calibrated so that the correspondence between the normal pressure and the container advancement is found. Finally, preliminary tests are carried out involving a multifunctional and a fine......Throughout the years, it has become more and more important to find new methods for reducing friction and wear occurrence in machine elements. A possible solution is found in texturing the surfaces under tribological contact, hence the development and spread of plateau-honed surface for cylinder...... liners. To prove the efficacy of a particular textured surface, it is paramount to perform experimental tests under controlled laboratory conditions. In this paper a new test rig simulating pure sliding conditions is presented, dubbed Axial Sliding Test. It presents four major components: a rod, a sleeve...

  16. Effect of the Machined Surfaces of AISI 4337 Steel to Cutting Conditions on Dry Machining Lathe

    Science.gov (United States)

    Rahim, Robbi; Napid, Suhardi; Hasibuan, Abdurrozzaq; Rahmah Sibuea, Siti; Yusmartato, Y.

    2018-04-01

    The objective of the research is to obtain a cutting condition which has a good chance of realizing dry machining concept on AISI 4337 steel material by studying surface roughness, microstructure and hardness of machining surface. The data generated from the experiment were then processed and analyzed using the standard Taguchi method L9 (34) orthogonal array. Testing of dry and wet machining used surface test and micro hardness test for each of 27 test specimens. The machining results of the experiments showed that average surface roughness (Raavg) was obtained at optimum cutting conditions when VB 0.1 μm, 0.3 μm and 0.6 μm respectively 1.467 μm, 2.133 μm and 2,800 μm fo r dry machining while which was carried out by wet machining the results obtained were 1,833 μm, 2,667 μm and 3,000 μm. It can be concluded that dry machining provides better surface quality of machinery results than wet machining. Therefore, dry machining is a good choice that may be realized in the manufacturing and automotive industries.

  17. Random non-proportional fatigue tests with planar tri-axial fatigue testing machine

    Directory of Open Access Journals (Sweden)

    T. Inoue

    2016-10-01

    Full Text Available Complex stresses, which occur on the mechanical surfaces of transport machinery in service, bring a drastic degradation in fatigue life. However, it is hard to reproduce such complex stress states for evaluating the fatigue life with conventional multiaxial fatigue machines. We have developed a fatigue testing machine that enables reproduction of such complex stresses. The testing machine can reproduce arbitrary in-plane stress states by applying three independent loads to the test specimen using actuators which apply loads in the 0, 45, and 90 degree directions. The reproduction was tested with complex stress data obtained from the actual operation of transport machinery. As a result, it was found that the reproduced stress corresponded to the measured stress with an error range of less than 10 %. Then, we made a comparison between measured fatigue lives under random non-proportional loading conditions and predicted fatigue lives. It was found that predicted fatigue lives with cr, stress on critical plane, were over a factor of 10 against measured fatigue lives. On the other hand, predicted fatigue lives with ma, stress in consideration of a non-proportional level evaluated by using amplitude and direction of principal stress, were within a factor of 3 against measured fatigue lives

  18. Study on the effect of testing machine rigidity on strength and ductility temperature dependences obtained

    International Nuclear Information System (INIS)

    Krashchenko, V.P.; Statsenko, V.E.; Rudnitskij, N.P.

    1984-01-01

    Investigation procedures are described for rigidity of testing machines and mechanical properties of tantalum and nickel in the temperature range 293-1873K. Temperature dependences are presented for strength characteristics of the investigated materials obtained with the use of installations of different rigidity. Dependence analysis is carried out and recommendations are given as to the characteristics application

  19. Automation of a universal machine

    International Nuclear Information System (INIS)

    Rodriguez S, J.

    1997-01-01

    The development of the hardware and software of a control system for a servo-hydraulic machine is presented. The universal machine is an Instron, model 1331, used to make mechanical tests. The software includes the acquisition of data from the measurements, processing and graphic presentation of the results in the assay of the 'tension' type. The control is based on a PPI (Programmable Peripheral Interface) 8255, in which the different states of the machine are set. The control functions of the machine are: a) Start of an assay, b) Pause in the assay, c) End of the assay, d) Choice of the control mode of the machine, that they could be in load, stroke or strain modes. For the data acquisition, a commercial card, National Products, model DAS-16, plugged in a slot of a Pc was used. Three transducers provide the analog signals, a cell of load, a LVDT and a extensometer. All the data are digitalized and handled in order to get the results in the appropriate working units. A stress-strain graph is obtained in the screen of the Pc for a tension test for a specific material. The points of maximum stress, rupture stress and the yield stress of the material under test are shown. (Author)

  20. Testing a CANDU-fueling machine at the Institute for Nuclear Research Pitesti

    International Nuclear Information System (INIS)

    Cojocaru, Virgil

    2006-01-01

    In 2003, as a national and European premiere, the Fueling Machine Head no. 4 (F/M) for the Nuclear Power Plant Cernavoda Unit 2 (NPP) was successfully tested at the Institute for Nuclear Research Pitesti (INR). In 2005, the second Fueling Machine (no. 5) has tested for the Nuclear Power Plant Cernavoda Unit 2. The Institute's main objective is to develop scientific and technological support for the Romanian Nuclear Power Program. Testing the Fueling Machines at INR Pitesti is part of the overall program to assimilate the CANDU technology in Romania. To perform the tests of these machines at INR Pitesti, a special testing rig has built being available for this goal. Both the testing rig and staff had successfully assessed by the AECL representatives during two missions. There was a delivery contract between GEC Canada and Nuclear Power Plant Cernavoda - Unit 2 to provide the Fueling Machines no. 4 and no. 5 in Romania before testing activity. As a first conclusion, the Institute for Nuclear Research Pitesti has the facilities, the staff and the experience to perform possible co-operations with any CANDU Reactor owner

  1. Utilization of new materials in peat machines; Uusien materiaalien kaeyttoe turvekoneissa

    Energy Technology Data Exchange (ETDEWEB)

    Kallio, M.; Poeyhoenen, P.

    1996-12-31

    The objective of this three year research (1993-1995) was to study the suitability of new materials for different applications in peat production industry, exploiting the plastic and brush technologies, and surface coatings. The peat production machines will be intensified, lightened, made more firesafe, and ergonomical by using new materials (plastics, composites, metals and surface coatings). The research targets and materials were surveyed, the possibilities to construct an unsparkling miller were investigated, and low-friction materials, on which the peat glides easily, were sought in the beginning of the research. The unsparkling miller was studied and developed further in 1994 using platic plates, the application of brushing technology in sod peat technology, and a ridger, equipped with horizontal brushes, for sod peat were studied, and the possibilities to lighten the construction of the collector-wagon using light materials was investigated. The tasks for 1995 were to study the brushing technology for peat production, the properties of the bristle, and the applications of new materials for milling and sewing of peat using laboratory tests. The brush-ridger tests were made in cooperation with the brush experts of the NIITP. A rotating brush harrower mixed and ruffled the milled layer. The brush-harrower seemed to be more effective than the spoon-harrower with the driving speed higher than 8 km/h. The power consumption of the brush varied in between 1.5 - 4 kW/m, when the rotation speed was 200-300 1/min, the milled layer load 44 mm and the deformation of the bristles 20 mm

  2. Machining tools in AISI M2 high-speed steel obtained by spray forming process

    International Nuclear Information System (INIS)

    Jesus, Edilson Rosa Barbosa de.

    2004-01-01

    The aim of the present work was the obtention of AISI M2 high-speed steel by spray forming technique and the material evaluation when used as machining tool. The obtained material was hot rolled at 50% and 72% reduction ratios, and from which it was manufactured inserts for machining tests. The performance of inserts made of the spray formed material was compared to inserts obtained from conventional and powder metallurgy (MP) processed materials. The spray formed material was chemical, physical, mechanical and microstructural characterised. For further characterisation, the materials were submitted to machining tests for performance evaluation under real work condition. The results of material characterisation highlight the potential of the spray forming technique, in the obtention of materials with good characteristics and properties. Under the current processing, hot rolling and heat treatments condition, the analysis of the results of the machining tests revealed a very similar behaviour among the tested materials. Proceeding a criterious analysis of the machining results tests, it was verified that the performance presented by the powder metallurgy material (MP) was slight superior, followed by conventional obtained material (MConv), which presented a insignificant advantage over the spray formed and hot rolled (72% reduction ratio) material. The worst result was encountered for the spray forming and hot rolled (50% reduction ratio) material that presented the highest wear values. (author)

  3. Electronic vending machines for dispensing rapid HIV self-testing kits: a case study.

    Science.gov (United States)

    Young, Sean D; Klausner, Jeffrey; Fynn, Risa; Bolan, Robert

    2014-02-01

    This short report evaluates the feasibility of using electronic vending machines for dispensing oral, fluid, rapid HIV self-testing kits in Los Angeles County. Feasibility criteria that needed to be addressed were defined as: (1) ability to find a manufacturer who would allow dispensing of HIV testing kits and could fit them to the dimensions of a vending machine, (2) ability to identify and address potential initial obstacles, trade-offs in choosing a machine location, and (3) ability to gain community approval for implementing this approach in a community setting. To address these issues, we contracted a vending machine company who could supply a customized, Internet-enabled machine that could dispense HIV kits and partnered with a local health center available to host the machine onsite and provide counseling to participants, if needed. Vending machines appear to be feasible technologies that can be used to distribute HIV testing kits.

  4. Instrumented Impact Testing: Influence of Machine Variables and Specimen Position

    International Nuclear Information System (INIS)

    Lucon, E.; McCowan, C. N.; Santoyo, R. A.

    2008-01-01

    An investigation has been conducted on the influence of impact machine variables and specimen positioning on characteristic forces and absorbed energies from instrumented Charpy tests. Brittle and ductile fracture behavior has been investigated by testing NIST reference samples of low, high and super-high energy levels. Test machine variables included tightness of foundation, anvil and striker bolts, and the position of the center of percussion with respect to the center of strike. For specimen positioning, we tested samples which had been moved away or sideways with respect to the anvils. In order to assess the influence of the various factors, we compared mean values in the reference (unaltered) and altered conditions; for machine variables, t-test analyses were also performed in order to evaluate the statistical significance of the observed differences. Our results indicate that the only circumstance which resulted in variations larger than 5 percent for both brittle and ductile specimens is when the sample is not in contact with the anvils. These findings should be taken into account in future revisions of instrumented Charpy test standards.

  5. Instrumented Impact Testing: Influence of Machine Variables and Specimen Position

    Energy Technology Data Exchange (ETDEWEB)

    Lucon, E.; McCowan, C. N.; Santoyo, R. A.

    2008-09-15

    An investigation has been conducted on the influence of impact machine variables and specimen positioning on characteristic forces and absorbed energies from instrumented Charpy tests. Brittle and ductile fracture behavior has been investigated by testing NIST reference samples of low, high and super-high energy levels. Test machine variables included tightness of foundation, anvil and striker bolts, and the position of the center of percussion with respect to the center of strike. For specimen positioning, we tested samples which had been moved away or sideways with respect to the anvils. In order to assess the influence of the various factors, we compared mean values in the reference (unaltered) and altered conditions; for machine variables, t-test analyses were also performed in order to evaluate the statistical significance of the observed differences. Our results indicate that the only circumstance which resulted in variations larger than 5 percent for both brittle and ductile specimens is when the sample is not in contact with the anvils. These findings should be taken into account in future revisions of instrumented Charpy test standards.

  6. Results of Investigative Tests of Gas Turbine Engine Compressor Blades Obtained by Electrochemical Machining

    Science.gov (United States)

    Kozhina, T. D.; Kurochkin, A. V.

    2016-04-01

    The paper highlights results of the investigative tests of GTE compressor Ti-alloy blades obtained by the method of electrochemical machining with oscillating tool-electrodes, carried out in order to define the optimal parameters of the ECM process providing attainment of specified blade quality parameters given in the design documentation, while providing maximal performance. The new technological methods suggested based on the results of the tests; in particular application of vibrating tool-electrodes and employment of locating elements made of high-strength materials, significantly extend the capabilities of this method.

  7. Smart material screening machines using smart materials and controls

    Science.gov (United States)

    Allaei, Daryoush; Corradi, Gary; Waigand, Al

    2002-07-01

    The objective of this product is to address the specific need for improvements in the efficiency and effectiveness in physical separation technologies in the screening areas. Currently, the mining industry uses approximately 33 billion kW-hr per year, costing 1.65 billion dollars at 0.05 cents per kW-hr, of electrical energy for physical separations. Even though screening and size separations are not the single most energy intensive process in the mining industry, they are often the major bottleneck in the whole process. Improvements to this area offer tremendous potential in both energy savings and production improvements. Additionally, the vibrating screens used in the mining processing plants are the most costly areas from maintenance and worker health and safety point of views. The goal of this product is to reduce energy use in the screening and total processing areas. This goal is accomplished by developing an innovative screening machine based on smart materials and smart actuators, namely smart screen that uses advanced sensory system to continuously monitor the screening process and make appropriate adjustments to improve production. The theory behind the development of Smart Screen technology is based on two key technologies, namely smart actuators and smart Energy Flow ControlT (EFCT) strategies, developed initially for military applications. Smart Screen technology controls the flow of vibration energy and confines it to the screen rather than shaking much of the mass that makes up the conventional vibratory screening machine. Consequently, Smart Screens eliminates and downsizes many of the structural components associated with conventional vibratory screening machines. As a result, the surface area of the screen increases for a given envelope. This increase in usable screening surface area extends the life of the screens, reduces required maintenance by reducing the frequency of screen change-outs and improves throughput or productivity.

  8. Timer-based data acquisitioning of creep testing machines

    International Nuclear Information System (INIS)

    Rana, M.A.; Farooq, M.A.; Ali, L.

    1998-01-01

    Duration of a creep test may be short or long term extending over several years. Continuous operation of a computer for automatic data acquisition of creep testing machines is useless. Timer based data acquisitioning of the machines already interface with IBM-Pc/AT and compatibles has been streamlined for economical use of the computer. A locally designed and fabricated timer has been introduced in the system in this regard to meet the requirements of the system. The timer switches on the computer according to pre scheduled interval of time of capture creep data in Real time. The periodically captured data is logged on the hard disk for analysis and report generation. (author)

  9. Analysis of Material Removal and Surface Characteristics in Machining Multi Walled Carbon Nanotubes Filled Alumina Composites by WEDM Process

    Directory of Open Access Journals (Sweden)

    Annebushan Singh Meinam

    2017-01-01

    Full Text Available The reinforcement of ceramic materials with electrically conductive particles increases the overall conductivity of the ceramic material. This allows the ceramic material to be more readily machined using wire electrical discharge machining process. The current work is an approach to identify the machinability of multi walled carbon nanotubes filled alumina composites in wire electrical discharge machining process. Alumina samples of 5 vol. % and 10 vol. % multi walled carbon nanotubes are machined and analysed for material removal rate and the surface characteristics. An increase in material removal rate is observed with increase in filler concentrations. At the same time, better surface roughness is observed. The surface characteristics of composite alumina are further compared with Monel 400 alloy. It has been observed that spalling action is the dominating material removal mechanism for alumina composites, while melting and evaporation is for the Monel 400 alloy.

  10. Monitoring of laser material processing using machine integrated low-coherence interferometry

    Science.gov (United States)

    Kunze, Rouwen; König, Niels; Schmitt, Robert

    2017-06-01

    Laser material processing has become an indispensable tool in modern production. With the availability of high power pico- and femtosecond laser sources, laser material processing is advancing into applications, which demand for highest accuracies such as laser micro milling or laser drilling. In order to enable narrow tolerance windows, a closedloop monitoring of the geometrical properties of the processed work piece is essential for achieving a robust manufacturing process. Low coherence interferometry (LCI) is a high-precision measuring principle well-known from surface metrology. In recent years, we demonstrated successful integrations of LCI into several different laser material processing methods. Within this paper, we give an overview about the different machine integration strategies, that always aim at a complete and ideally telecentric integration of the measurement device into the existing beam path of the processing laser. Thus, highly accurate depth measurements within machine coordinates and a subsequent process control and quality assurance are possible. First products using this principle have already found its way to the market, which underlines the potential of this technology for the monitoring of laser material processing.

  11. State of art report for high temperature wear test of SMART MCP and CEDM bearing material

    International Nuclear Information System (INIS)

    Cho, Yong Hu; Lee, Jae Seon; Park, Jin Seok; Kim, Ji Ho; Kim, Jong In

    2000-03-01

    Wear resistance properties of machine elements has been more critical in view of its significant effect on life extension, economics and material saving because it has been recognized that nearly 80 percent of damages of mechanical elements in the friction pairs are due to the material loss by wear. And wear properties have direct influence on the life of a machine in a great extend under extremely severe operating condition. Therefore highly improved wear properties of machine elements operating in such circumstances is heavily required. The purpose of this report is to survey current technology for high temperature wear test in order to establish the test plan for the life evaluation of SMART MCP and CEDM bearing materials. Friction and wear test will be done under high pressure (170 MPa) and high temperature (350 degree C) with water as lubricant to simulate the operating condition of the nuclear power reactor. Because pump type for MCP is selected as the caned motor pump which needs no mechanical sealing, the rotating shaft on which bearing is fully submerged by main coolant with high temperature. So MCP bearing operates without additional lubricant. CEDM is adopted as the ball-screw type with fine controllability. So the driving part is designed as the immersed-in type by main coolant. Therefore the anti-wear and reliability of driving parts are much consequent to guarantee the lifetime and the safety of the whole system. Tribometer adapted to high temperature and pressure circumstance is needed to execute bearing material testing. Test parameters are material, sliding speed, sliding distance and applied load. In order to identify the wear mechanism, optical microscope and surface roughness testers are required. The result of this report will provide an elementary data to develop bearing materials and to estimate bearing lifetime for the bearings of MCP and CEDM in SMART. (author)

  12. Performance of a Horizontal Triple Cylinder Type Pulping Machine

    Directory of Open Access Journals (Sweden)

    Sukrisno Widyotomo

    2011-05-01

    Full Text Available Pulping is one important step in wet coffee processing method. Pulping process usually uses a machine which constructed by wood or metal materials. A horizontal single cylinder type of fresh coffee cherries pulping machine is the most popular machine in coffee processing. One of the weaknesses of a horizontal single cylinder type of fresh coffee cherries pulping machine is higher in broken beans. Broken bean is one of mayor aspects in defect system that contribute to low quality. Indonesian Coffee and Cocoa Research Institute has designed and tested a horizontal double cylinder type of fresh coffee cherries pulping machine which resulted in 12.6—21.4% of broken beans. To reduce percentage of broken beans, Indonesian Coffee and Cocoa Research Institute has developed and tested a horizontal triple cylinder type of fresh coffee cherries pulping machine. Material tested was fresh mature Robusta coffee cherries, 60—65% (wet basis moisture content; has classified on 3 levels i.e. unsorted, small and medium, and clean from metal and foreign materials. The result showed that the machine produced 6,340 kg/h in optimal capacity for operational conditions, 1400 rpm rotor rotation speed for unsorted coffee cherries with composition 55.5% whole parchment coffee, 3.66% broken beans, and 1% beans in wet skin.Key words : coffee, pulp, pulper, cylinder, quality.

  13. Nano Mechanical Machining Using AFM Probe

    Science.gov (United States)

    Mostofa, Md. Golam

    Complex miniaturized components with high form accuracy will play key roles in the future development of many products, as they provide portability, disposability, lower material consumption in production, low power consumption during operation, lower sample requirements for testing, and higher heat transfer due to their very high surface-to-volume ratio. Given the high market demand for such micro and nano featured components, different manufacturing methods have been developed for their fabrication. Some of the common technologies in micro/nano fabrication are photolithography, electron beam lithography, X-ray lithography and other semiconductor processing techniques. Although these methods are capable of fabricating micro/nano structures with a resolution of less than a few nanometers, some of the shortcomings associated with these methods, such as high production costs for customized products, limited material choices, necessitate the development of other fabricating techniques. Micro/nano mechanical machining, such an atomic force microscope (AFM) probe based nano fabrication, has, therefore, been used to overcome some the major restrictions of the traditional processes. This technique removes material from the workpiece by engaging micro/nano size cutting tool (i.e. AFM probe) and is applicable on a wider range of materials compared to the photolithographic process. In spite of the unique benefits of nano mechanical machining, there are also some challenges with this technique, since the scale is reduced, such as size effects, burr formations, chip adhesions, fragility of tools and tool wear. Moreover, AFM based machining does not have any rotational movement, which makes fabrication of 3D features more difficult. Thus, vibration-assisted machining is introduced into AFM probe based nano mechanical machining to overcome the limitations associated with the conventional AFM probe based scratching method. Vibration-assisted machining reduced the cutting forces

  14. Testing the ghost with the machine

    International Nuclear Information System (INIS)

    De Zubicaray, G.

    2002-01-01

    Since its introduction during the 1990s, functional magnetic resonance imaging (fMRI) has been used to investigate brain activity occurring during a bewildering variety of sensory, motor and cognitive tasks. That is, a machine is being used to test 'the ghost in the machine' - the human mind. The use of imaging techniques to investigate these issues has even led to the emergence of a new scientific field called cognitive neuroscience. Currently, there are only a few groups in Australia actively publishing fMRI studies in the international literature, and the majority of these laboratories are clustered on the east coast. My own research with fMRI has focused on areas such as language and memory, with a special interest in how we solve competitive processes in our thinking

  15. Testing of Anesthesia Machines and Defibrillators in Healthcare Institutions.

    Science.gov (United States)

    Gurbeta, Lejla; Dzemic, Zijad; Bego, Tamer; Sejdic, Ervin; Badnjevic, Almir

    2017-09-01

    To improve the quality of patient treatment by improving the functionality of medical devices in healthcare institutions. To present the results of the safety and performance inspection of patient-relevant output parameters of anesthesia machines and defibrillators defined by legal metrology. This study covered 130 anesthesia machines and 161 defibrillators used in public and private healthcare institutions, during a period of two years. Testing procedures were carried out according to international standards and legal metrology legislative procedures in Bosnia and Herzegovina. The results show that in 13.84% of tested anesthesia machine and 14.91% of defibrillators device performance is not in accordance with requirements and should either have its results be verified, or the device removed from use or scheduled for corrective maintenance. Research emphasizes importance of independent safety and performance inspections, and gives recommendations for the frequency of inspection based on measurements. Results offer implications for adequacy of preventive and corrective maintenance performed in healthcare institutions. Based on collected data, the first digital electronical database of anesthesia machines and defibrillators used in healthcare institutions in Bosnia and Herzegovina is created. This database is a useful tool for tracking each device's performance over time.

  16. Mechanical characterization of biocompatible thin film materials by scanning along micro-machined cantilevers for micro-/nano-system

    International Nuclear Information System (INIS)

    He, J.H.; Luo, J.K.; Le, H.R.; Moore, D.F.

    2006-01-01

    Mechanical characterization is vital for the design of micro-/nano-electro-mechanical system (MEMS/NEMS). This paper describes a new characterization method to extract the mechanical properties of the thin film materials, which is simple, inexpensive and applicable to a wide range of materials including biocompatible ones described in this paper. The beams of the material under tests, are patterned by laser micro-machining and released by alkaline etch. A surface profilometer is used to scan along micro-machined cantilevers and produce a bending profile, from which the Young's modulus can be extracted. Biocompatible SiN x , SiC and nanocrystal diamond cantilevers have been fabricated and their Young's modulus has been evaluated as 154 ± 12, 360 ± 50 and 504 ± 50 GPa, respectively, which is consistent with those measured by nano-indentation. Residual stress gradient has also been extracted by surface profilometer, which is comparable with the results inferred from ZYGO interferometer measurements. This method can be extended to atomic force microscopy stylus or nanometer-stylus profilometer for Bio-NEMS mechanical characterization

  17. Soft Material-Enabled, Flexible Hybrid Electronics for Medicine, Healthcare, and Human-Machine Interfaces.

    Science.gov (United States)

    Herbert, Robert; Kim, Jong-Hoon; Kim, Yun Soung; Lee, Hye Moon; Yeo, Woon-Hong

    2018-01-24

    Flexible hybrid electronics (FHE), designed in wearable and implantable configurations, have enormous applications in advanced healthcare, rapid disease diagnostics, and persistent human-machine interfaces. Soft, contoured geometries and time-dynamic deformation of the targeted tissues require high flexibility and stretchability of the integrated bioelectronics. Recent progress in developing and engineering soft materials has provided a unique opportunity to design various types of mechanically compliant and deformable systems. Here, we summarize the required properties of soft materials and their characteristics for configuring sensing and substrate components in wearable and implantable devices and systems. Details of functionality and sensitivity of the recently developed FHE are discussed with the application areas in medicine, healthcare, and machine interactions. This review concludes with a discussion on limitations of current materials, key requirements for next generation materials, and new application areas.

  18. Influence of Workpiece Material on Tool Wear Performance and Tribofilm Formation in Machining Hardened Steel

    Directory of Open Access Journals (Sweden)

    Junfeng Yuan

    2016-04-01

    Full Text Available In addition to the bulk properties of a workpiece material, characteristics of the tribofilms formed as a result of workpiece material mass transfer to the friction surface play a significant role in friction control. This is especially true in cutting of hardened materials, where it is very difficult to use liquid based lubricants. To better understand wear performance and the formation of beneficial tribofilms, this study presents an assessment of uncoated mixed alumina ceramic tools (Al2O3+TiC in the turning of two grades of steel, AISI T1 and AISI D2. Both workpiece materials were hardened to 59 HRC then machined under identical cutting conditions. Comprehensive characterization of the resulting wear patterns and the tribofilms formed at the tool/workpiece interface were made using X-ray Photoelectron Spectroscopy and Scanning Electron Microscopy. Metallographic studies on the workpiece material were performed before the machining process and the surface integrity of the machined part was investigated after machining. Tool life was 23% higher when turning D2 than T1. This improvement in cutting tool life and wear behaviour was attributed to a difference in: (1 tribofilm generation on the friction surface and (2 the amount and distribution of carbide phases in the workpiece materials. The results show that wear performance depends both on properties of the workpiece material and characteristics of the tribofilms formed on the friction surface.

  19. The physical interpretation of the parameters measured during the tensile testing of materials at elevated temperatures

    International Nuclear Information System (INIS)

    Burton, B.

    1984-01-01

    Hot tensile (or compression) testing, where the stress developed in a material is measured under an imposed strain rate, is often used as an alternative to conventional creep testing. The advantages of the hot tensile test are that its duration can be more closely controlled by the experimenter and also that the technique is more convenient, since high precision testing machines are available. The main disadvantage is that the interpretation of results is more complex. The present paper relates the parameters which are measured in hot tensile tests, to physical processes which occur in materials deforming by a variety of mechanisms. For cases where no significant structural changes occur, as in viscous or superplastic flow, analytical expressions are derived which relate the stresses measured in these tests to material constants. When deformation is controlled by recovery processes, account has to be taken of the structural changes which occur concurrently. A wide variety of behaviour may then be exhibited which depends on the initial dislocation density, the presence of second-phase particles and the relative values of the recovery rate parameters and the velocity imposed by the testing machine. Numerical examples are provided for simple recovery models. (author)

  20. Post irradiation examinations on HTTR materials

    International Nuclear Information System (INIS)

    Sakai, Haruyuki; Ohmi, Masao; Eto, Motokuni; Watanabe, Katsutoshi

    1995-01-01

    The HTTR (High Temperature engineering Test Reactor) is being constructed at Oarai Research Establishment of the Japan Atomic Energy Research Institute. In order to develop necessary materials for the HTTR, after irradiations in the JMTR, PIEs are being carried out on these materials in the JMTRHL (JMTR Hot Laboratory). Impact test, tensile test, fatigue test, creep test, metallography and so on were performed for irradiated 2 1/4Cr 1Mo steel as the pressure vessel material and Alloy 800H as the cladding material of the control rod. A fatigue testing machine and four creep testing machines newly designed were fabricated and installed in the steel cells in order to evaluate the integrity of the HTTR materials. The development process and PIE results obtained with these machines are given in this paper

  1. Wear Test Results of Candidate Materials for the OK-542 Towed Array Handling Machine Level Winder

    Science.gov (United States)

    1994-12-29

    10 6. Wear Testing Photograph B ....................................................... .11 7. Clad Inconel 625 ...interfere with this wear test. Other materials that were tested included Inconel 625 , Titanium, 304 Stainless, 316 Stainless, and Ni-Al-Br. All of these...Stainless Steel, Inconel 625 , Nickel-Aluminum-Bronze, and Titanium. The specialty materials: Inconel 625 , Monel, Stainless and Stellite, were clad-welded

  2. Basic study on weldability and machinability of structural materials for ITER toroidal field coils

    International Nuclear Information System (INIS)

    Onozuka, M.; Shimizu, K.; Urata, K.; Kimura, M.; Kadowaki, H.; Okamoto, M.; Nakajima, H.; Hamada, K.; Okuno, K.

    2006-01-01

    The toroidal field (TF) coils for ITER are very large components. The main structural component of the coil is the coil case, which requires a massive complex geometry with high fabrication accuracy to attain the required magnetic performance for plasma operations. To provide high mechanical strength and toughness at cryogenic temperature, the structural components employ high-strength austenite stainless steels that have been specially developed for ITER. However, one of the main drawbacks of using those materials is the difficulty of manufacturing capabilities. A manufacturing study has been conducted to examine welding and machining capabilities for JJ1 and ST-SS316LN, to be employed for TF coil structural components. Both materials include a high nitrogen content up to around 0.2%, which makes welding and machining difficult compared with conventional stainless steels. Electron beam welding conditions were studied for the JJ1 material. The applicable welding condition was found for a bead length of up to about 300 mm in the case of 40 mm thick plates. No optimal condition was found for plates thicker than 40 mm. An additional experimental study was also conducted to explore suitable welding conditions for different welding positions and directions. It was found that the appearance of defects depends on the welding positions and directions. A wider range of welding conditions was found for cases in the vertical upward direction, as opposed to those in the vertical downward and horizontal directions. Based on those results, a verification test up to 900 mm in length was conducted. The test results showed that vertical upward EB welding should be used for the coil case wherever possible. With respect to TIG welding, an average deposition rate as high as 26 g/min (i.e. the filler wire supplying speed of 3,000 mm/min) was achieved. A series of tests have been conducted to examine machinability of JJ1 and ST-SS316LN. Various types of milling tools, including face

  3. PROCESSING OF SOFT MAGNETIC MATERIALS BY POWDER METALLURGY AND ANALYSIS OF THEIR PERFORMANCE IN ELECTRICAL MACHINES

    Directory of Open Access Journals (Sweden)

    W. H. D. Luna

    2017-12-01

    Full Text Available This article presents the use of finite elements to analyze the yield of electric machines based on the use of different soft magnetic materials for the rotor and the stator, in order to verify the performance in electric machine using powder metallurgy. Traditionally, the cores of electric machines are built from rolled steel plates, thus the cores developed in this work are obtained from an alternative process known as powder metallurgy, where powders of soft magnetic materials are compacted and sintered. The properties of interest were analyzed (magnetic, electric and mechanical properties and they were introduced into the software database. The topology of the rotor used was 400 W three-phase synchronous motor manufactured by WEG Motors. The results show the feasibility to replace the metal sheets of the electric machines by solid blocks obtained by powder metallurgy process with only 0.37% yield losses. In addition, the powder metallurgical process reduces the use of raw materials and energy consumption per kg of raw material processed.

  4. Soft Material-Enabled, Flexible Hybrid Electronics for Medicine, Healthcare, and Human-Machine Interfaces

    Science.gov (United States)

    Herbert, Robert; Kim, Jong-Hoon; Kim, Yun Soung; Lee, Hye Moon

    2018-01-01

    Flexible hybrid electronics (FHE), designed in wearable and implantable configurations, have enormous applications in advanced healthcare, rapid disease diagnostics, and persistent human-machine interfaces. Soft, contoured geometries and time-dynamic deformation of the targeted tissues require high flexibility and stretchability of the integrated bioelectronics. Recent progress in developing and engineering soft materials has provided a unique opportunity to design various types of mechanically compliant and deformable systems. Here, we summarize the required properties of soft materials and their characteristics for configuring sensing and substrate components in wearable and implantable devices and systems. Details of functionality and sensitivity of the recently developed FHE are discussed with the application areas in medicine, healthcare, and machine interactions. This review concludes with a discussion on limitations of current materials, key requirements for next generation materials, and new application areas. PMID:29364861

  5. Soft Material-Enabled, Flexible Hybrid Electronics for Medicine, Healthcare, and Human-Machine Interfaces

    Directory of Open Access Journals (Sweden)

    Robert Herbert

    2018-01-01

    Full Text Available Flexible hybrid electronics (FHE, designed in wearable and implantable configurations, have enormous applications in advanced healthcare, rapid disease diagnostics, and persistent human-machine interfaces. Soft, contoured geometries and time-dynamic deformation of the targeted tissues require high flexibility and stretchability of the integrated bioelectronics. Recent progress in developing and engineering soft materials has provided a unique opportunity to design various types of mechanically compliant and deformable systems. Here, we summarize the required properties of soft materials and their characteristics for configuring sensing and substrate components in wearable and implantable devices and systems. Details of functionality and sensitivity of the recently developed FHE are discussed with the application areas in medicine, healthcare, and machine interactions. This review concludes with a discussion on limitations of current materials, key requirements for next generation materials, and new application areas.

  6. Design and fabrication of a unique electromechanical machine for long-term fatigue testing

    International Nuclear Information System (INIS)

    Boling, K.W.

    1984-12-01

    An electromechanical machine has been designed and fabricated for performing long-term fatigue tests under conditions that simulate those in modern plants. The machine is now commercially available. Its advantages over current electrohydraulic machines are lower initial cost, minimum maintenance requirements, and greater reliability especially when performing long tests. The machine operates in closed-loop fashion by utilizing continuous feedback signals from the specimen extensometer or load cell, it is programmable for testing in strain or load control. The maximum ram rate is 0.056 mm/s (0.134 in./min), maximum ram travel is 102 mm (4 in.) and load capacity is +-44 (+-10 kips). Induction heating controls speciment temperatures to 1000 0 C

  7. Testing machine for fatigue crack kinetic investigation in specimens under bending

    International Nuclear Information System (INIS)

    Panasyuk, V.V.; Ratych, L.V.; Dmytrakh, I.N.

    1978-01-01

    A kinematic diagram of testing mashine for the investigation of fatigue crack kinetics in prismatic specimens, subjected to pure bending is described. Suggested is a technique of choosing an optimum ratio of the parameters of ''the testing machine-specimen'' system, which provide the stabilization of the stress intensity coefficient for a certain region of crack development under hard loading. On the example of the 40KhS and 15Kh2MFA steel specimens the pliability of the machine constructed according to the described diagram and designed for the 30ONxm maximum bending moment. The results obtained can be used in designing of the testing machines for studying pure bending under hard loading and in choosing the sizes of specimens with rectangular cross sections for investigations into the kinetics of the fatigue crack

  8. Machinability of nickel based alloys using electrical discharge machining process

    Science.gov (United States)

    Khan, M. Adam; Gokul, A. K.; Bharani Dharan, M. P.; Jeevakarthikeyan, R. V. S.; Uthayakumar, M.; Thirumalai Kumaran, S.; Duraiselvam, M.

    2018-04-01

    The high temperature materials such as nickel based alloys and austenitic steel are frequently used for manufacturing critical aero engine turbine components. Literature on conventional and unconventional machining of steel materials is abundant over the past three decades. However the machining studies on superalloy is still a challenging task due to its inherent property and quality. Thus this material is difficult to be cut in conventional processes. Study on unconventional machining process for nickel alloys is focused in this proposed research. Inconel718 and Monel 400 are the two different candidate materials used for electrical discharge machining (EDM) process. Investigation is to prepare a blind hole using copper electrode of 6mm diameter. Electrical parameters are varied to produce plasma spark for diffusion process and machining time is made constant to calculate the experimental results of both the material. Influence of process parameters on tool wear mechanism and material removal are considered from the proposed experimental design. While machining the tool has prone to discharge more materials due to production of high energy plasma spark and eddy current effect. The surface morphology of the machined surface were observed with high resolution FE SEM. Fused electrode found to be a spherical structure over the machined surface as clumps. Surface roughness were also measured with surface profile using profilometer. It is confirmed that there is no deviation and precise roundness of drilling is maintained.

  9. Machinability of IPS Empress 2 framework ceramic.

    Science.gov (United States)

    Schmidt, C; Weigl, P

    2000-01-01

    Using ceramic materials for an automatic production of ceramic dentures by CAD/CAM is a challenge, because many technological, medical, and optical demands must be considered. The IPS Empress 2 framework ceramic meets most of them. This study shows the possibilities for machining this ceramic with economical parameters. The long life-time requirement for ceramic dentures requires a ductile machined surface to avoid the well-known subsurface damages of brittle materials caused by machining. Slow and rapid damage propagation begins at break outs and cracks, and limits life-time significantly. Therefore, ductile machined surfaces are an important demand for machine dental ceramics. The machining tests were performed with various parameters such as tool grain size and feed speed. Denture ceramics were machined by jig grinding on a 5-axis CNC milling machine (Maho HGF 500) with a high-speed spindle up to 120,000 rpm. The results of the wear test indicate low tool wear. With one tool, you can machine eight occlusal surfaces including roughing and finishing. One occlusal surface takes about 60 min machining time. Recommended parameters for roughing are middle diamond grain size (D107), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 1000 mm/min, depth of cut a(e) = 0.06 mm, width of contact a(p) = 0.8 mm, and for finishing ultra fine diamond grain size (D46), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 100 mm/min, depth of cut a(e) = 0.02 mm, width of contact a(p) = 0.8 mm. The results of the machining tests give a reference for using IPS Empress(R) 2 framework ceramic in CAD/CAM systems. Copyright 2000 John Wiley & Sons, Inc.

  10. Testing and analysis of a fast discharge homopolar machine (FDX)

    International Nuclear Information System (INIS)

    Bullion, T.M.; Zowarka, R.; Driga, M.D.; Gully, J.H.; Rylander, H.G.; Tolk, K.M.; Weldon, W.F.; Woodson, H.H.

    1979-01-01

    The Fast Discharge Experiment (FDX) is a 0.36 MJ, 200 V homopolar machine designed to discharge in one millisecond. This experiment is intended to establish the fundamental limitations involved in extracting energy in the shortest time from a flywheel using homopolar conversion. After initial testing of FDX was completed and data was analyzed, problems limiting performance were identified. Various components of the machine were redesigned and modified to correct these problems. A second set of tests, including short circuit discharges from various speeds, has recently been conducted. Results and analysis of these tests will be presented. New problems encountered as well as recommendations for additional work will also be given

  11. Testing of irradiated and annealed 15H2MFA materials

    International Nuclear Information System (INIS)

    Gillemot, F.; Uri, G.

    1994-01-01

    A set of surveillance samples made from 15H2MFA material has been studied in the laboratory of AEKI. Miniature notched tensile specimens were cut from some remnants of irradiated and broke surveillance charpy remnants. The Absorbed Specific Fracture Energy (ASFE) was measured on the specimens. A cutting machine and testing technique were elaborated for the measurements. The second part of the Charpy remnants was annealed at 460 deg. C and 490 deg. C for 6-8 hours. The specimens were tested similarity and the results were compared. (author). 5 refs, 9 figs

  12. Dictionary materials engineering, materials testing

    International Nuclear Information System (INIS)

    1994-01-01

    This dictionary contains about 9,500 entries in each part of the following fields: 1) Materials using and selection; 2) Mechanical engineering materials -Metallic materials - Non-metallic inorganic materials - Plastics - Composites -Materials damage and protection; 3) Electrical and electronics materials -Conductor materials - Semiconductors - magnetic materials - Dielectric materials - non-conducting materials; 4) Materials testing - Mechanical methods - Analytical methods - Structure investigation - Complex methods - Measurement of physical properties - Non-destructive testing. (orig.) [de

  13. The history, development and application of a uniformly applied load wide plate testing machine

    International Nuclear Information System (INIS)

    Quirk, A.; Bevitt, E.

    1989-01-01

    The paper describes early attempts to use a rigid end wide plate testing machine to investigate the behaviour of centre cracked flat plates. Confusing and inconsistent results arising from the above tests lead to a detailed investigation of the loading characteristics of rigid end machines in general and the difficulties which can arise in the interpretation of data obtained by the use of such machines. In order to overcome the above difficulties which stem largely from uneven load distribution, a versatile testing machine was designed which by use of cheap and easily obtainable components allows the application of a uniformly distributed applied load to a centre cracked test plate. The machine which was commissioned in its original form in 1975 was initially capable of testing plate of 820 mm width and 25 or 48 mm thickness up to maximum stress levels of 488 or 254 MPa respectively. The ease of adaptability of the machine has since permitted its capacity to be increased to handle plate up to 2032 mm wide and 76 mm thickness and by use of double-banked hydraulic jacks stress levels up to 350 MPa can be achieved on plate of these dimensions. The configuration of the machine allows adequate access for strain gauging, crack tip observation and measurements, and temperature control, tests having been conducted in the temperature range -40 0 C to 290 0 C. Advantages and potential for further development of the machine are given together with details of two of a number of fracture studies which have been conducted since its commissioning. (orig.)

  14. Design, Construction and Testing of a Dry Sand Sieving Machine ...

    African Journals Online (AJOL)

    This paper reports on the design, construction and Testing of a dry sand sieving machine. The sample to be sieved is uniformly graded. The coefficient of uniformity is 1.11, thus the machine design does not sieve larger particles such as gravel. The slip calculated is 36% which enabled the proper configuration of the V-belt.

  15. Development of piezoelectric ceramics driven fatigue testing machine for small specimens

    International Nuclear Information System (INIS)

    Saito, S.; Kikuchi, K.; Onishi, Y.; Nishino, T.

    2002-01-01

    A new fatigue testing machine with piezoelectric ceramics actuators was developed and a prototype was manufactured for high-cycle fatigue tests with small specimens. The machine has a simple mechanism and is compact. These features make it easy to set up and to maintain the machine in a hot cell. The excitation of the actuator can be transmitted to the specimen using a lever-type testing jig. More than 100 μm of displacement could be prescribed precisely to the specimen at a frequency of 50 Hz. This was sufficient performance for high-cycle bend fatigue tests on specimens irradiated at the SINQ target in Paul Scherrer Institute. The relationship of a displacement applied to the specimen and the strain of the necking part were obtained by experimental methods and by finite element method (FEM) calculations. Both results showed good agreement. This fact makes it possible to evaluate the strain of irradiated specimens by FEM simulations

  16. Two CANDU fueling machines tested at the Institute For Nuclear Research - Pitesti

    International Nuclear Information System (INIS)

    Doca, Cezar; Cojocaru, Virgil

    2005-01-01

    In 2003, as a national and European premiere, at the Institute for Nuclear Research Pitesti (INR), the Fueling Machine Head no.4 (F/M) for the Nuclear Power Plant Cernavoda - Unit 2 was successfully tested. In 2005, a second Fueling Machine (no.5) was tested for the Nuclear Power Plant Cernavoda - Unit 2. The Institute's main objective is to develop scientific and technological support for the Romanian Nuclear Power Program. Testing the Fueling Machines at INR Pitesti is part of the overall program to assimilate in Romania the CANDU technology. To perform the tests of these machines at INR Pitesti, a special testing rig was built and is available for this goal. Both the testing rig and staff had successfully assessed by the AECL representatives during two missions. There was a delivery contract between GEC Canada and Nuclear Power Plant Cernavoda - Unit 2 to provide the Fueling Machines no. 4 and no. 5 in Romania before testing operation. As a first conclusion, the Institute for Nuclear Research Pitesti has the facilities, the staff and the experience to perform possible co-operations with any other CANDU Reactor owner. This experience will support the next steps concerning F/M commissioning in the NPP Cernavoda - Unit 2 and also give the confidence to the end-users that the Institute's team can provide technical assistance during the operation. Also, the obtained results demonstrate that the overall refurbishment of the F/M control system in Unit 1 and Unit 2 will be possible. The paper presents: - a short description of the F/M head;- a short description of the F/M test rig; - the computer control system; - the F/M testing activities; -results and expectations. (authors)

  17. Two CANDU fueling machines tested at the Institute For Nuclear Research - Pitesti

    International Nuclear Information System (INIS)

    Doca, C.; Cojocaru, V.

    2005-01-01

    Full text: In 2003, as a national and European premiere, at the Institute for Nuclear Research Pitesti (INR), the Fueling Machine Head no.4 (F/M) for the Nuclear Power Plant Cernavoda - Unit 2 was successfully tested. In 2005, a second Fueling Machine (no.5) was tested for the Nuclear Power Plant Cernavoda - Unit 2. The Institute's main objective is to develop scientific and technological support for the Romanian Nuclear Power Program. Testing the Fueling Machines at INR Pitesti is part of the overall program to assimilate in Romania the CANDU technology. To perform the tests of these machines at INR Pitesti, a special testing rig was built and is available for this goal. Both the testing rig and staff had successfully assessed by the AECL representatives during two missions. There was a delivery contract between GEC Canada and Nuclear Power Plant Cernavoda - Unit 2 to provide the Fueling Machines no. 4 and no. 5 in Romania before testing operation. As a first conclusion, the Institute for Nuclear Research Pitesti has the facilities, the staff and the experience to perform possible co-operations with any other CANDU Reactor owner. This experience will support the next steps concerning F/M commissioning in the NPP Cernavoda - Unit 2 and also give the confidence to the end-users that the Institute's team can provide technical assistance during the operation. Also, the obtained results demonstrate that the overall refurbishment of the F/M control system in Unit 1 and Unit 2 will be possible. The paper presents: - a short description of the F/M head;- a short description of the F/M test rig; - the computer control system; - the F/M testing activities; -results and expectations. (authors)

  18. Modelling, Construction, and Testing of a Simple HTS Machine Demonstrator

    DEFF Research Database (Denmark)

    Jensen, Bogi Bech; Abrahamsen, Asger Bech

    2011-01-01

    This paper describes the construction, modeling and experimental testing of a high temperature superconducting (HTS) machine prototype employing second generation (2G) coated conductors in the field winding. The prototype is constructed in a simple way, with the purpose of having an inexpensive way...... of validating finite element (FE) simulations and gaining a better understanding of HTS machines. 3D FE simulations of the machine are compared to measured current vs. voltage (IV) curves for the tape on its own. It is validated that this method can be used to predict the critical current of the HTS tape...... installed in the machine. The measured torque as a function of rotor position is also reproduced by the 3D FE model....

  19. JT-60 power tests from mechanical and thermal viewpoints of tokamak machine

    International Nuclear Information System (INIS)

    Takatsu, H.; Yamamoto, M.; Ohkubo, M.

    1986-01-01

    JT-60 power tests were carried out, to demonstrate, in advance of actual plasma operation, satisfactory performance of the tokamak machine, power suppliers and control system in combination. The tests began with low power ones of individual coil systems, progressed to full power ones and concluded successfully. The present paper describes the principal results of JT-60 power tests from mechanical and thermal viewpoints of tokamak machine. All of the coil systems were raised up to full power operation in combination and system performance was verified including thermal and mechanical integrity of tokamak machine. Measured strain and displacement showed good agreements with those predicted in the design, which was an evidence that electromagnetic loads were supported adequately as expected in the design. Vibration of the vacuum vessel was found to be large up to 48 m/s/sup 2/ and caused excessive vibration of the lateral port gate-valves. A few limitations to machine operation were also made clear quantatively

  20. Of Slot Machines and Broken Test Tubes

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 19; Issue 5. Of Slot Machines and Broken Test Tubes. S Mahadevan. General Article Volume 19 Issue 5 May 2014 pp 395-405. Fulltext. Click here to view fulltext PDF. Permanent link: https://www.ias.ac.in/article/fulltext/reso/019/05/0395-0405. Keywords.

  1. Standard practice for torque calibration of testing machines and devices

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This practice covers procedures and requirements for the calibration of torque for static and quasi-static torque capable testing machines or devices. These may, or may not, have torque indicating systems and include those devices used for the calibration of hand torque tools. Testing machines may be calibrated by one of the three following methods or combination thereof: 1.1.1 Use of standard weights and lever arms. 1.1.2 Use of elastic torque measuring devices. 1.1.3 Use of elastic force measuring devices and lever arms. 1.1.4 Any of the methods require a specific uncertainty of measurement and a traceability derived from national standards of mass and length. 1.2 The procedures of 1.1.1, 1.1.2, and 1.1.3 apply to the calibration of the torque-indicating systems associated with the testing machine, such as a scale, dial, marked or unmarked recorder chart, digital display, etc. In all cases the buyer/owner/user must designate the torque-indicating system(s) to be calibrated and included in the repor...

  2. Development of the ultrasonic fatigue testing machine due to study on giga-cycle fatigue at elevated temperature. 2001 annual report. Document on collaborative study

    International Nuclear Information System (INIS)

    Hattori, Shuji; Itoh, Takamoto

    2002-03-01

    An ultrasonic fatigue testing machine was developed to obtain the giga-cycle fatigue life at elevated temperature for safety and reliability of structural components in the faster breeder reactor (FBR). This testing machine consists of an amplifier, booster, horn and the equipments such as a system controller and data acquisition. The test specimen is attached at the end of the horn. The electric power generated in the amplifier is transformed into the mechanical vibration in the converter and is magnified in the booster and horn. The vibration was enough to fatigue the specimen. Since the test frequency is set at a resonant frequency, the shape and dimensions of specimen were designed so as to vibrate itself resonantly. However, the maximum amplitudes of stress and strain in the specimen can be calculated easily by measuring the amplitude of displacement at the end of the specimen. The developed ultrasonic fatigue testing machine enables to carry out the fatigue tests at 20 kHz so that it can perform the giga-cycle fatigue test within a very short time as compared with the regular fatigue testing machines such as a hydraulic fatigue testing machine. By clarifying the material strength characteristics in giga-cycle region, the life evaluation, design and examination of components will be more suitable than ever. This study will contribute to improve the safety and reliability of components in FBR. In this technical report, the specification and characteristics of the testing machine were described along with the several experimental results. (author)

  3. Radial-piston pump for drive of test machines

    Science.gov (United States)

    Nizhegorodov, A. I.; Gavrilin, A. N.; Moyzes, B. B.; Cherkasov, A. I.; Zharkevich, O. M.; Zhetessova, G. S.; Savelyeva, N. A.

    2018-01-01

    The article reviews the development of radial-piston pump with phase control and alternating-flow mode for seismic-testing platforms and other test machines. The prospects for use of the developed device are proved. It is noted that the method of frequency modulation with the detection of the natural frequencies is easily realized by using the radial-piston pump. The prospects of further research are given proof.

  4. The Leakage determination on corrosion fretting machine

    International Nuclear Information System (INIS)

    Sriyono; Satmoko, Ari; Hafid, Abdul; Febrianto; Prasetio, Joko; Abtokhi; Sumarno, Edy; Handoyo, Ismu; Hidayati, Nur Rahmah; Histori

    1998-01-01

    Fretting machine is an experimental loop to learn fretting corrosion phenomena wich is caused by loading and vibration. On the steam generator, one of the corrosion process that's occurred, it can be caused by vibration between tubes and bending material. Because of high flow rate inside the tube, the high frequency vibration will appeared so it can make the corrosion on bending material more faster. This process can be simulate by fretting machine. This machine has already damage because of leakage. So it will be repaired by dismantling, radiography testing and redrawing. from the result of radiography, the leakage is caused by cracking on bellows seals of the dynamic main support

  5. Obtainment, machining and wear of metal matrix composites processed by powder metallurgy

    International Nuclear Information System (INIS)

    Jesus, Edilson Rosa Barbosa de.

    1998-01-01

    The aim of this investigation was the obtainment of metal matrix composites (MMC) by the route of powder metallurgy, and the valuation of these materials with relation to their machining and wear characteristics. Firstly, were obtained pure commercial aluminium matrix composites materials, with 5, 10 and 15% volumetric fraction of silicon carbide particles. Was also obtained a material without reinforcement particles in order to verify by comparison, the influence of addition of reinforcement particles. The obtained materials were characterized physics (hydrostatic density), mechanics (hardness and tensile tests) and microstructurally (optical microscopy and scanning electron microscopy). The results showed a homogeneous distribution of reinforcement particles in the composite, and improvement in the mechanical properties, mainly tensile strength (UTS) in comparison to the unreinforced material. After, tests were made to verify the materials behavior during machining and to check the performance of several tool materials (cemented carbide, ceramics and polycrystalline diamond). In these tests, values of the cutting force were measured by instrumented tool-holders. Phenomena such as tool wear, built-up edge formation and mechanism of chip formation were also observed and evaluated. The results from the cemented carbide tool tests, were utilised for the machinability index determination of each material. These results were applied to the Taylor equation and the equation constants for each material and test conditions were determined. The results showed that the inclusion of silicon carbide particles made extremely difficult the machining of the composites, and only with diamond tool, satisfactory results were obtained. At last, wear tests were performed to verify the influence of the reinforcement particles in the characteristics of wear resistance of the materials. The results obtained were utilized in the wear coefficient determination for each material. The

  6. Experience with a servo-hydraulic mechanical testing machine installed in a new shielded active facility at Windscale Nuclear Power Development Laboratories

    International Nuclear Information System (INIS)

    Garlick, A.; Hindmarch, P.; Gravenor, J.G.; Rhodes, D.

    1982-03-01

    An Instron model 1273 servo-hydraulic machine has been installed within a lead-shielded cell at Windscale in order to provide a facility capable of performing a wide range of mechanical tests on nuclear reactor structural materials and fuel assembly components. This particular type of machine was chosen because it has design features associated with the load frame, location of the actuator and adjustment and clamping of the cross-head that are especially well suited to remote operation within a shielded cell. The design of the testing facility is described and the programmes of work that have been completed over the past 11/2 years of operation are reviewed. (author)

  7. Development of Methods of Preparing Materials for Teaching Machines: Professional Paper 29-68.

    Science.gov (United States)

    Skinner, B. F.; Zook, Lola M., Ed.

    In the preparation of 12-inch disc teaching machine materials for elementary college courses, a preliminary analysis of subject matter and required skills precedes sequential framing. The programer must assess the beginning level of student competence and frame questions to supply new material until the proper response stands alone. Statements for…

  8. BRET fuel assembly dismantling machine

    International Nuclear Information System (INIS)

    Titzler, P.A.; Bennett, K.L.; Kelley, R.S. Jr.; Stringer, J.L.

    1984-08-01

    An automated remote nuclear fuel assembly milling and dismantling machine has been designed, developed, and demonstrated at the Hanford Engineering Development Laboratory (HEDL) in Richland, Washington. The machine can be used to dismantle irradiated breeder fuel assemblies from the Fast Flux Test Facility prior to fuel reprocessing. It can be installed in an existing remotely operated shielded hot cell facility, the Fuels and Materials Examination Facility (FMEF), at the Hanford Site in Richland, Washington

  9. Interfacing and data acquisitioning of creep testing machines

    International Nuclear Information System (INIS)

    Rana, M.A.; Ahmad, Z.; Farooq, M.A.; Ali, L.; Mushtaq, N.

    1998-05-01

    Automation of DSM-6100-CREEP TESTING MACHINES is made by using an IBM PC/XT/AT compatibles along with DAS-16 High Speed Analog I/O board. Creep test parameters namely force, temperature and LVDTs (Linear Variable Differential Transducer) left and right are calibrated. Empirical formula for each parameter is developed to convert data, which is received in the form of counts, into engineering units. LVDT controller module is designed and fabricated to handle two LVDTs for data acquisition of a creep test required for it. (author)

  10. Cutting and machining energetic materials with a femtosecond laser

    Energy Technology Data Exchange (ETDEWEB)

    Roeske, Frank; Benterou, Jerry; Lee, Ronald; Roos, Edward [Energetic Materials Center, Lawrence Livermore National Laboratory, P. O. Box 808, Livermore, CA 94550 (United States)

    2003-04-01

    A femtosecond (fs) laser has been used as a tool for solving many problems involving access, machining, disassembly, inspection and avoidance of undesirable hazardous waste streams in systems containing energetic materials. Because of the unique properties of the interaction of ultrashort laser pulses with matter, the femtosecond laser can be used to safely cut these energetic materials in a precise manner without creating an unacceptable waste stream. Many types of secondary high explosives (HE) and propellants have been cut with the laser for a variety of applications ranging from disassembly of aging conventional weapons (demilitarization), inspection of energetic components of aging systems to creating unique shapes of HE for purposes of initiation and detonation physics studies. Hundreds of samples of energetic materials have been cut with the fs laser without ignition and, in most cases, without changing the surface morphology of the cut surfaces. The laser has also been useful in cutting nonenergetic components in close proximity to energetic materials. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  11. Redesigning axial-axial (biaxial) cruciform specimens for very high cycle fatigue ultrasonic testing machines.

    Science.gov (United States)

    Montalvão, Diogo; Wren, Andrew

    2017-11-01

    The necessity to increase performances in terms of lifetime and security in mechanical components or structures is the motivation for intense research in fatigue. Applications range from aeronautics to medical devices. With the development of new materials, there is no longer a fatigue limit in the classical sense, where it was accepted that the fatigue limit is the stress level such that there is no fracture up to 1E7 cycles. The recent development of ultrasonic testing machines where frequencies can go as high as 20 kHz or over enabled tests to be extended to ranges larger than 1E9 in just a few days. This area of studies is now known as Very High Cycle Fatigue (VHCF). On the other hand, most of the existing test equipment in the market for both classical and VHCF are uniaxial test machines. However, critical components used in Engineering applications are usually subjected to complex multi-axial loading conditions. In this paper, it is presented the methodology to redesigning existing cruciform test specimens that can be used to create an in-plane biaxial state of stress when used in 'uniaxial' VHCF ultrasonic testing machines (in this case, the term 'uniaxial' is used not because of the state of stress created at the centre of the specimen, but because of the direction at which the load is applied). The methodology is explained in such a way that it can be expanded to other existing designs, namely cruciform designs, that are not yet used in VHCF. Also, although the approach is presented in simple and logical terms, it may not be that obvious for those who have a more focused approach on fatigue rather than on modal analysis. It is expected that by contributing to bridging the gap between the sciences of modal analysis and fatigue, this research will help and encourage others exploiting new capabilities in VHCF.

  12. Lathe tool bit and holder for machining fiberglass materials

    Science.gov (United States)

    Winn, L. E. (Inventor)

    1972-01-01

    A lathe tool and holder combination for machining resin impregnated fiberglass cloth laminates is described. The tool holder and tool bit combination is designed to accommodate a conventional carbide-tipped, round shank router bit as the cutting medium, and provides an infinite number of cutting angles in order to produce a true and smooth surface in the fiberglass material workpiece with every pass of the tool bit. The technique utilizes damaged router bits which ordinarily would be discarded.

  13. Non-conventional electrical machines

    CERN Document Server

    Rezzoug, Abderrezak

    2013-01-01

    The developments of electrical machines are due to the convergence of material progress, improved calculation tools, and new feeding sources. Among the many recent machines, the authors have chosen, in this first book, to relate the progress in slow speed machines, high speed machines, and superconducting machines. The first part of the book is dedicated to materials and an overview of magnetism, mechanic, and heat transfer.

  14. Characteristics of laser assisted machining for silicon nitride ceramic according to machining parameters

    International Nuclear Information System (INIS)

    Kim, Jong Do; Lee, Su Jin; Suh, Jeong

    2011-01-01

    This paper describes the Laser Assisted Machining (LAM) that cuts and removes softened parts by locally heating the ceramic with laser. Silicon nitride ceramics can be machined with general machining tools as well, because YSiAlON, which was made up ceramics, is soften at about 1,000 .deg. C. In particular, the laser, which concentrates on highly dense energy, can locally heat materials and very effectively control the temperature of the heated part of specimen. Therefore, this paper intends to propose an efficient machining method of ceramic by deducing the machining governing factors of laser assisted machining and understanding its mechanism. While laser power is the machining factor that controls the temperature, the CBN cutting tool could cut the material more easily as the material gets deteriorated from the temperature increase by increasing the laser power, but excessive oxidation can negatively affect the quality of the material surface after machining. As the feed rate and cutting depth increase, the cutting force increases and tool lifespan decreases, but surface oxidation also decreases. In this experiment, the material can be cut to 3 mm of cutting depth. And based on the results of the experiment, the laser assisted machining mechanism is clarified

  15. Machine terms dictionary

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1979-04-15

    This book gives descriptions of machine terms which includes machine design, drawing, the method of machine, machine tools, machine materials, automobile, measuring and controlling, electricity, basic of electron, information technology, quality assurance, Auto CAD and FA terms and important formula of mechanical engineering.

  16. Method of distilling machine-cut peat and other finely divided material

    Energy Technology Data Exchange (ETDEWEB)

    1942-03-03

    Apparatus arrangement is given for dry distillation of machine-cut peat and similar materials in particle or powder form, consisting of a tunnel oven through which the material is led and in which it is heated by help of the gases generated in the process. These gases are brought to circulate through the interior of the oven and heat exchangers installed outside the oven, are flushed by hot combustion gases. Through the tunnel oven a mounted turnable shaft is provided with paddles which lift the material and let it fall to make the particles of material get good contact with the circulating gases without offering too much resistance to the flow of the gases.

  17. Express Control of the Mechanical Properties of High-Strength and Hard-to-Machine Materials at All Stages of the Technological Cycle of Producing Mechanical Engineering Products

    Science.gov (United States)

    Matyunin, V. M.; Marchenkov, A. Yu.; Demidov, A. N.; Karimbekov, M. A.

    2017-12-01

    It is shown that depth-sensing indentation can be used to perform express control of the mechanical properties of high-strength and hard-to-machine materials. This control can be performed at various stages of a technological cycle of processing materials and parts without preparing and testing tensile specimens, which will significantly reduce the consumption of materials, time, and labor.

  18. Preliminary Test of Upgraded Conventional Milling Machine into PC Based CNC Milling Machine

    International Nuclear Information System (INIS)

    Abdul Hafid

    2008-01-01

    CNC (Computerized Numerical Control) milling machine yields a challenge to make an innovation in the field of machining. With an action job is machining quality equivalent to CNC milling machine, the conventional milling machine ability was improved to be based on PC CNC milling machine. Mechanically and instrumentally change. As a control replacing was conducted by servo drive and proximity were used. Computer programme was constructed to give instruction into milling machine. The program structure of consists GUI model and ladder diagram. Program was put on programming systems called RTX software. The result of up-grade is computer programming and CNC instruction job. The result was beginning step and it will be continued in next time. With upgrading ability milling machine becomes user can be done safe and optimal from accident risk. By improving performance of milling machine, the user will be more working optimal and safely against accident risk. (author)

  19. Computerised weld strength testing machine for PHWR fuel elements with a versatile control system

    International Nuclear Information System (INIS)

    Gupta, U.C.; Sastry, V.S.; Rasheed, Jawad; Bibawe, S.R.

    1994-01-01

    Spacer pads and bearing pads are resistance spot welded on PHWR fuel elements to ensure inter-element gap for coolant flow. These welds are subjected to destructive tests as per SQC specifications while qualifying a machine and during production. The testing machine used earlier over the years was tedious involving manual operations of clamping, tool actuation, increasing and decreasing the pressure, referring to charts and statistical calculations. To carry out the destructive testing of the welds conveniently and reliably, an automatic machine is developed in-house in which are incorporated a quartz force transducer and a computerized data-acquisition and processing system together with a very versatile electronic control system based on a single-chip microcomputer. This paper describes the salient features of the machine and the control system. (author). 4 figs

  20. Towards Measuring the Abstractness of State Machines based on Mutation Testing

    Directory of Open Access Journals (Sweden)

    Thomas Baar

    2017-01-01

    Full Text Available Abstract. The notation of state machines is widely adopted as a formalism to describe the behaviour of systems. Usually, multiple state machine models can be developed for the very same software system. Some of these models might turn out to be equivalent, but, in many cases, different state machines describing the same system also differ in their level of abstraction. In this paper, we present an approach to actually measure the abstractness level of state machines w.r.t. a given implemented software system. A state machine is considered to be less abstract when it is conceptionally closer to the implemented system. In our approach, this distance between state machine and implementation is measured by applying coverage criteria known from software mutation testing. Abstractness of state machines can be considered as a new metric. As for other metrics as well, a known value for the abstractness of a given state machine allows to assess its quality in terms of a simple number. In model-based software development projects, the abstract metric can help to prevent model degradation since it can actually measure the semantic distance from the behavioural specification of a system in form of a state machine to the current implementation of the system. In contrast to other metrics for state machines, the abstractness cannot be statically computed based on the state machine’s structure, but requires to execute both state machine and corresponding system implementation. The article is published in the author’s wording. 

  1. Radioactive wear tests of four cylinder liner materials

    International Nuclear Information System (INIS)

    Sylte, G.

    1976-01-01

    An investigation on the wear properties of various liner materials, financed by a research grant from NTNF (Royal Norwegian Council for Scientific and Industrial Research), is reported. The investigation was carried out by the Division of Internal Combustion Engines, Trondheim, Univ.,Norway, on a two-stroke, turbocharged, medium speed diesel engine (Wichmann 2ACAT, 280 by 420 mm). Thin pearlitic cast iron inserts of various compositions were pressed into the upper part of a specially machined cylinder liner. These inserts were activated in a nuclear reactor, and tracer techniques employed to measure the wear rate. Gas oil was used as a fuel throughout all tests. The insert technique employed, and the handling methods devised, were satisfactory. This part of the project must be characterised as being very successful. Originally, six different liner materials were specified, but due to misunderstandings duplications resulted in only four different materials finally being received at the laboratory. The engine tests disclosed that the wear rates of all four materials were low under laboratory conditions, and therefore difficult to measure accurately. Nevertheless, the wear properties of the inserts clearly fell into two distinct classes, which may be termed good and excellent. The relative values inside each group are, however, more uncertain due to the cumulative effects of errors, instrument drift, measurement statistics, etc. (Auth.)

  2. Testing of SRS and RFETS Nylon Bag Material

    International Nuclear Information System (INIS)

    Laurinat, J.E.

    1998-01-01

    w ere compared for unirradiated and irradiated samples. A standard ASTM method for the measurement of tensile plastic properties6 was used. Properties were measured both parallel to the direction of machining (MD) and transverse to the direction of machining (TD). Tensile strength measurements showed that the ultimate strengths of the SRS replacement bag material decreased by 22 percent in the MD orientation and 17 percent in the TD orientation after irradiation with 5 x 106 rad, a dose equivalent to about 8-9 months exposure in a plutonium can. For the RFETS material, the decreases were 23 percent in the MD orientation and 56 percent in the TD orientation. Although the 5 x 106 dose significantly degraded the properties of both materials, their strengths remained superior to those previously measured for LDPE,4 even after irradiation. Elongations to break also decreased, especially for the SRS material. The decrease for the SRS material were 86 percent in the MD orientation and 95 percent in the TD orientation. For the RFETS material, elongations to break decreased at least 18 percent in the MD orientation and 29 percent in the TD orientation. When samples of both the SRS and RFETS materials were heated in a sealed container to the maximum expected storage can temperature of about 95 C, they outgassed at pressures ranging from 16 to 22 psig. These pressure increases would not cause a can to fail. Using a representative G value of 1.6 molecules/100 ev, the amount of outgassing due to radiolysis was calculated to be negligible. In conclusion, it may be stated that the results of the strength tests and the outgassing measurements and calculations demonstrate that the SRS and RFETS replacement bag materials are acceptable substitutes for LDPE with respect to mechanical properties

  3. Machining and characterization of self-reinforced polymers

    Science.gov (United States)

    Deepa, A.; Padmanabhan, K.; Kuppan, P.

    2017-11-01

    This Paper focuses on obtaining the mechanical properties and the effect of the different machining techniques on self-reinforced composites sample and to derive the best machining method with remarkable properties. Each sample was tested by the Tensile and Flexural tests, fabricated using hot compaction test and those loads were calculated. These composites are machined using conventional methods because of lack of advanced machinery in most of the industries. The advanced non-conventional methods like Abrasive water jet machining were used. These machining techniques are used to get the better output for the composite materials with good mechanical properties compared to conventional methods. But the use of non-conventional methods causes the changes in the work piece, tool properties and more economical compared to the conventional methods. Finding out the best method ideal for the designing of these Self Reinforced Composites with and without defects and the use of Scanning Electron Microscope (SEM) analysis for the comparing the microstructure of the PP and PE samples concludes our process.

  4. Mechanical and thermal characteristics of JT-60 tokamak machine demonstrated in its power tests

    International Nuclear Information System (INIS)

    Takatsu, Hideyuki; Yamamoto, Masahiro; Ohkubo, Minoru

    1985-09-01

    JT-60 power tests were carried out from Dec. 10, 1984 to Feb. 20, 1985 to demonstrate, in advance of actual plasma operation, satisfactory performance of tokamak machine, power suppliers and control system in combination. The tests began with low power test of individual coil systems and progressed to full power tests. Power tests were successfully concluded with the following conclusions. (1) All of the coil systems were raised up to full power operation in combination and system performance was verified including thermal and structural integrity of tokamak machine. (2) Measured strain and deflection showed good agreements with those predicted in the design, which was an evidence that electromagnetic loads were supported adequately as expected in the design. (3) Vibration of lateral port was found to be large up to 50 m/s 2 and caused excessive vibration of gate-valves. (4) A few limitations to machine operation were made clear quantatively. (5) It was found that the existing detectors were insufficient to monitor the machine integrity and a few kinds of detectors were necessary to be installed. (author)

  5. Evaluation of machinability and flexural strength of a novel dental machinable glass-ceramic.

    Science.gov (United States)

    Qin, Feng; Zheng, Shucan; Luo, Zufeng; Li, Yong; Guo, Ling; Zhao, Yunfeng; Fu, Qiang

    2009-10-01

    To evaluate the machinability and flexural strength of a novel dental machinable glass-ceramic (named PMC), and to compare the machinability property with that of Vita Mark II and human enamel. The raw batch materials were selected and mixed. Four groups of novel glass-ceramics were formed at different nucleation temperatures, and were assigned to Group 1, Group 2, Group 3 and Group 4. The machinability of the four groups of novel glass-ceramics, Vita Mark II ceramic and freshly extracted human premolars were compared by means of drilling depth measurement. A three-point bending test was used to measure the flexural strength of the novel glass-ceramics. The crystalline phases of the group with the best machinability were identified by X-ray diffraction. In terms of the drilling depth, Group 2 of the novel glass-ceramics proves to have the largest drilling depth. There was no statistical difference among Group 1, Group 4 and the natural teeth. The drilling depth of Vita MK II was statistically less than that of Group 1, Group 4 and the natural teeth. Group 3 had the least drilling depth. In respect of the flexural strength, Group 2 exhibited the maximum flexural strength; Group 1 was statistically weaker than Group 2; there was no statistical difference between Group 3 and Group 4, and they were the weakest materials. XRD of Group 2 ceramic showed that a new type of dental machinable glass-ceramic containing calcium-mica had been developed by the present study and was named PMC. PMC is promising for application as a dental machinable ceramic due to its good machinability and relatively high strength.

  6. Hybrid machining processes perspectives on machining and finishing

    CERN Document Server

    Gupta, Kapil; Laubscher, R F

    2016-01-01

    This book describes various hybrid machining and finishing processes. It gives a critical review of the past work based on them as well as the current trends and research directions. For each hybrid machining process presented, the authors list the method of material removal, machining system, process variables and applications. This book provides a deep understanding of the need, application and mechanism of hybrid machining processes.

  7. Micromanufacturing Of Hard To Machine Materials By Physical And Chemical Ablation Processes

    International Nuclear Information System (INIS)

    Schubert, A.; Edelmann, J.; Gross, S.; Meichsner, G.; Wolf, N.; Schneider, J.; Zeidler, H.; Hackert, M.

    2011-01-01

    Miniaturization leads to high requirements to the applied manufacturing processes especially in respect to the used hard to machine materials and the aims of structure size and geometrical accuracy. Traditional manufacturing processes reach their limits here. One alternative for these provide thermal and chemical ablation processes. These processes are applied for the production of different microstructures in different materials like hardened steel, carbides and ceramics especially for medical engineering and tribological applications.

  8. Fuel-handling machine tests at the Institute for Nuclear Research - Pitesti. Computer and software research and engineering

    International Nuclear Information System (INIS)

    Doca, Cezar; Predescu, Darie; Maiorescu, Oliviu; Dobrescu, Sorin

    2003-01-01

    This poster introduces the fuel-handling machine SCC-MID. This work is part of a very ambitious project that was accomplished with remarkable investment efforts. Material and human resources was spent to build a test stand for fuel handling machines (CANDU system), closely linked to NPP Cernavoda. A challenging goal was also to develop a computer system (hw/sw) designed and engineered to control the test and calibration process of this fuel-handling machine. The design takes care both of the functionality required to correctly control the F/H machine and of the additional functionality required to assist the testing process. How to test the system itself to validate the implemented solutions, how to safely and consistently maintain the data involved, how to manage such a system, how to gradually integrate the system in the whole stand saving time and work already done and solutions already validated were questions we had to find out right solutions. We choose modular solutions both for hardware and software, based on late technologies which in addition permit to achieve the versatility we needed, namely: VME based hw systems running OS9/68k (Unix like real-time multi-user multitasking OS), ISaGRAF (process control application oriented development and run-time software), Hawk (cross-compiler and IDE software for C/C++ software development intended to run on other Motorola based hw), Suretrack (project management software). The system topology implements open system network concepts that permit communication between different sw/hw platforms (OS9/Motorola and ix86/ms-windows based systems) We spent major resources to model the technological processes and test tools like: - real time simulation of the machine behavior while responding to the human commands or to the state changes of other machine parts as a result of other commands or as mechanical interlinks or technological interlocks and presentation of results revealing time related movements; - database

  9. Evaluation of thermal aging effect on primary pipe material in nuclear power plant by micro hardness test method

    International Nuclear Information System (INIS)

    Xue Fei; Yu Weiwei; Wang Zhaoxi; Ma Qinzheng; Liu Wei

    2012-01-01

    The investigation was carried out on the changes in mechanical properties of the primary pipe material Z3CN20.09M after 10000 h aging at 400℃ by using micro- Vickers and impact testing machine. The results show that the impact energy of testing material decreases. However, the micro-Vickers hardness of ferrite phase and austenite phase which constitute the testing material increase and keep constant, respectively. The intrinsic relations were analyzed between the micro-Vickers hardness and the impact energy to make an attempt to present the micro-Vickers hardness measurement as a method applicable to evaluating the thermal aging of the primary pipe material. (authors)

  10. Quasi-brittle material behavior under cyclic loading: from virtual testing to structural computation

    International Nuclear Information System (INIS)

    Vassaux, Maxime

    2015-01-01

    Macroscopic constitutive laws are developed not only because they allow for large-scale computations but also because refine dissipative mechanisms observed at lower scales. Within the framework of this study, the development of such models is carried out in the context of seismic loading, that is to say reverse cyclic loading, applied to the quasi-brittle materials and more precisely, concrete-like materials. Nowadays, robust and predictive macroscopic constitutive laws are still rare because of the complexity of cracking related phenomena. Among the challenges to face, the material parameters identification is far from being the easiest due to the lack of experimental data. Indeed, the difficulties to carry out cyclic tests on concrete-like materials are numerous. To overcome these difficulties, a virtual testing approach based on a refine model is proposed in this study in order to feed continuum models with the missing material parameters. Adopting a microscopic point of view, a representative volume element is seen as a structure. The microscopic model has been developed with the aim to require a minimal number of material parameters which only need basic mechanical tests to be identified. From an existing lattice model developed to deal with monotonic loading, several enhancements have been realized in order to extend its range of applicability, making it capable of dealing with complex multi-axial cyclic loadings. The microscopic model has been validated as a virtual testing machine that is able to help the identification procedure of continuous constitutive laws. This identification approach has been applied on a new constitutive law developed within the framework of isotropic continuum damage mechanics accounting for cyclic related effects. In particular, the concept of regularized unilateral effect has been introduced to describe the progressive crack closure. The macroscopic model has been calibrated with the help from the aforementioned virtual testing

  11. Nanocomposites for Machining Tools

    Directory of Open Access Journals (Sweden)

    Daria Sidorenko

    2017-10-01

    Full Text Available Machining tools are used in many areas of production. To a considerable extent, the performance characteristics of the tools determine the quality and cost of obtained products. The main materials used for producing machining tools are steel, cemented carbides, ceramics and superhard materials. A promising way to improve the performance characteristics of these materials is to design new nanocomposites based on them. The application of micromechanical modeling during the elaboration of composite materials for machining tools can reduce the financial and time costs for development of new tools, with enhanced performance. This article reviews the main groups of nanocomposites for machining tools and their performance.

  12. Design And Construction Of Controller System And Data Acquisition Of Creep Test Machine

    International Nuclear Information System (INIS)

    Farokhi; Arhatari, B.D.; DT. SonyTj.. Histori; Sudarno; Haryanto, Mudi; Triyadi, Ari

    2001-01-01

    Design and construction of creep test machine have been done to get a higher performance of controller system and data acquisition of that machine. The Design and construction were made by adding an automatic power control circuit, an interface and computer program on PC. The interface circuit is made in a form of a card which applicable on the compatible ISA-IBM PC. The computer program is written in turbo C++. With that modification, the test results show reduction in measurement error from 80μm to 90μm. The modification gives also benefit semi-automatic of the creep test machine. It means decreasing on the operator dependence. Another advantages are to make easier on the result data reading, to show the result data on the real time or on file, to make easier on appearing of a test result curve and on the result data analysis

  13. Standardization Efforts for Mechanical Testing and Design of Advanced Ceramic Materials and Components

    Science.gov (United States)

    Salem, Jonathan A.; Jenkins, Michael G.

    2003-01-01

    Advanced aerospace systems occasionally require the use of very brittle materials such as sapphire and ultra-high temperature ceramics. Although great progress has been made in the development of methods and standards for machining, testing and design of component from these materials, additional development and dissemination of standard practices is needed. ASTM Committee C28 on Advanced Ceramics and ISO TC 206 have taken a lead role in the standardization of testing for ceramics, and recent efforts and needs in standards development by Committee C28 on Advanced Ceramics will be summarized. In some cases, the engineers, etc. involved are unaware of the latest developments, and traditional approaches applicable to other material systems are applied. Two examples of flight hardware failures that might have been prevented via education and standardization will be presented.

  14. Study on granulated material automatic weighing machine%颗粒状物料自动称量机研究

    Institute of Scientific and Technical Information of China (English)

    贾丽娜; 张辉; 陈文庆

    2012-01-01

    In order to solve the problems of the granulated material automatic weighing, according to the characteristics of granulated material, the granulated material automatic weighing machine based on PLC was established. A method was presented to improve the automatic weighing machine speed and accuracy effectively, that used frequency conversion motor driving synchronous belt rough charging and vibrating feeder fine dosing. The weighing experiments were evaluated on the granulated material automatic weighing machine, the several kinds of drug were tested. The experimental results show that the equipment has high weighing accuracy and weighing speed, the characteristics of the operation is stable and reliable, and the equipment can satisfy different granulated drug automatic weighing requirements.%为了解决颗粒状物料自动称量的问题,根据颗粒状物料特性,研制了一种基于PLC的颗粒状物料自动称量机,该系统采用变频电机驱动同步带进行粗加料和振动给料机精加料结合的方式,有效提高了自动称量机的速度和精度.对不同种类的颗粒状药品进行了称量试验,试验结果表明,该称量设备具有精度高、称量速度快、运行稳定可靠的特点,且可以满足不同颗粒药品的自动称量要求.

  15. Design, fabrication, and testing of a fast discharge homopolar machine (FDX)

    International Nuclear Information System (INIS)

    Gully, J.H.; Driga, M.D.; Grant, B.; Rylander, H.G.; Tolk, K.M.; Weldon, W.F.; Woodson, H.H.

    1977-01-01

    The Fast Discharge Experiment (FDX) is a 0.36 MJ, 200 V homopolar machine designed to discharge in one millisecond. All components, including dual brush actuation systems, a room-temperature 2 x 10 6 A-t pulsed copper coil, two aluminum rotors with copper slip rings, low inductance return conductors, coaxial transmission line, four fast closing (30 μsec), megamp switches, hydrostatic journal bearings, squeeze film thrust bearings and a fiberglass reinforced epoxy structure have been fabricated and assembled. The detail design of machine components is presented. Preliminary testing, including rotor spin-ups, brush actuation, switch making, and pulsed field coil tests have been concluded. A low speed, short-circuit discharge of FDX has recently been conducted. Experimental data from these tests are compared with theoretical predictions

  16. Identification of material constitutive laws representative of machining conditions for two titanium alloys: Ti6Al4V and Ti555-3

    OpenAIRE

    GERMAIN, Guénaël; MOREL, Anne; BRAHAM-BOUCHNAK, Tarek

    2013-01-01

    Determining a material constitutive law that is representative of the extreme conditions found in the cutting zone during machining operations is a very challenging problem. In this study, dynamic shear tests, which reproduce, as faithfully as possible, these conditions in terms of strain, strain rate, and temperature, have been developed using hat-shaped specimens. The objective was to identify the parameters of a Johnson–Cook material behavior model by an inverse method for two titanium all...

  17. STUDY ON THE USAGE OF SPECIAL MATERIALS FOR HIGH-STRENGTH PARTS USED IN THE MACHINES MANUFACTURING INDUSTRY

    Directory of Open Access Journals (Sweden)

    BIBU Marius

    2016-09-01

    Full Text Available Whereas formerly metallic materials were used extensively and for various purposes in the machines manufacturing industry, nowadays new materials are sought that can replace the "conventional" machines manufacturing materials with new ones. This is especially challenging in areas where parts need to be able to withstand very tough conditions, such as high temperatures or large forces applied to them. The current paper intends to analyze some of the most widely used materials for high-strength applications. A special focus in this regard is on the one hand in fiber-reinforced composite materials with the polymer matrix and on the other hand on basalt. The most important properties, processing technologies and applications of these materials are analyzed and discussed and conclusions are drawn regarding their compatibility with the intended purpose.

  18. Characterization of Contact and Bulk Thermal Resistance of Laminations for Electric Machines

    Energy Technology Data Exchange (ETDEWEB)

    Cousineau, J. Emily [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Bennion, Kevin [National Renewable Energy Laboratory (NREL), Golden, CO (United States); DeVoto, Doug [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Mihalic, Mark [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Narumanchi, Sreekant [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2015-06-30

    The ability to remove heat from an electric machine depends on the passive stack thermal resistances within the machine and the convective cooling performance of the selected cooling technology. This report focuses on the passive thermal design, specifically properties of the stator and rotor lamination stacks. Orthotropic thermal conductivity, specific heat, and density are reported. Four materials commonly used in electric machines were tested, including M19 (29 and 26 gauge), HF10, and Arnon 7 materials.

  19. Some regularities of structure and surface layer properties changing of metal materials after electro-erosion machining

    International Nuclear Information System (INIS)

    Khvostyntsev, K.I.; Kuz'mina, T.S.; Kruglov, V.V.; Lukovkin, G.F.

    1982-01-01

    Effect of electoerosion machining on the surface state of pearlitic class steel of the 12KhN4MFA type, bronzes BrAMts 9-2 and BrAZhNMts 9-4-4-1, of the alloy PT-3V has been studied. As a result of electroerosion machining (EEM) a transformed layer, presenting overheated and partially melted metal, the structure and hardness of which depend on chemical composition of the materials treated, their tendency to phase transformatins and saturation with introduction elements, is formed on the surface of metal materials

  20. Some regularities of structure and surface layer properties changing of metal materials after electro-erosion machining

    Energy Technology Data Exchange (ETDEWEB)

    Khvostyntsev, K.I.; Kuz' mina, T.S.; Kruglov, V.V.; Lukovkin, G.F.

    1982-01-01

    Effect of electoerosion machining on the surface state of pearlitic class steel of the 12KhN4MFA type, bronzes BrAMts 9-2 and BrAZhNMts 9-4-4-1, of the alloy PT-3V has been studied. As a result of electroerosion machining (EEM) a transformed layer, presenting overheated and partially melted metal, the structure and hardness of which depend on chemical composition of the materials treated, their tendency to phase transformatins and saturation with introduction elements, is formed on the surface of metal materials.

  1. Theoretical and experimental study on unstable fracture for type 304 stainless steel plates with a soft tensile testing machine

    International Nuclear Information System (INIS)

    Yagawa, G.; Takahashi, Y.; Ando, Y.

    1981-01-01

    The object of this paper is to show experimental results on stable as well as unstable fractures for Type 304 stainless steel plates with a central crack using a soft tensile testing machine. The test machine was installed specially for the safety study of nuclear piping systems and its maximum loading capacity and maximum displacement are 600 ton and 500 mm, respectively. The compliance of the machine is 1.0 x 10 -4 (mm/N). The transition points from the stable to the unstable crack growth observed in the test were theoretically determined by using three methods. In the first method, the 'applied' value of T was calculated with the simple expression based on the dimensional analysis. In the second method, the fully-plastic solutions were used to calculate the nonlinear value of J, which was added to the linear value of J, thus the 'applied' values of T was determined by differentiating the total value of J, which was obtained for the material with the Ramberg-Osgood type stress-strain relation. In the final method, the finite element method was fully utilized to determine the 'applied' value of T. The value of J in the finite element method was obtained with the use of the path-integral. (orig./GL)

  2. Mechanical properties of structural materials in HLM

    International Nuclear Information System (INIS)

    Moisa, A. E.; Valeca, S.; Pitigoi, V.

    2016-01-01

    The Generation IV nuclear systems are nowadays in the design stage, and this is one of the reasons of testing stage for candidate materials. The purpose of this paper is to present the tensile tests, for candidate materials. The studied test are: on temperature of 500°C in air, on mechanical testing machine Walter + Bie by using the furnace of the testing machine, and environmental molten lead using testing machine Instron, equipped with a lead testing device attached to it. Also the mechanical parameters will be determined on tensile strength and yield strength for steel 316L material to be used as candidate in achieving LFR reactor vessel type, and the microstructural analysis of surface breaking will be performed by electronic microscopy. The paper will present the main components, the operating procedure of the testing system, and the results of tensile tests in molten lead. (authors)

  3. Dynamic Characteristics of a New Machine for Fatigue Testing of Railway Axles – Part 2

    Directory of Open Access Journals (Sweden)

    Karel FRYDRÝŠEK

    2012-06-01

    Full Text Available There were done some proposal calculations for a new testing machine. This new testing machine is determined for a dynamic fatigue testing of railway axles. The railway axles are subjected to bending and rotation (centrifugal effects. For the right proposition of a new machine is very important to know the basic dynamic characteristics of whole system. These dynamic characteristics are solved via FEM (MSC.Marc/Mentat software in combination with SBRA (Simulation-Based Reliability Assessment Method (probabilistic Monte Carlo approach, Anthill and Python software. The proposed dimensions and springs of a new machine for fatigue testing of railway axles were used for manufacturing. Application of the SBRA method connected with FEM in these areas is a new and innovative trend in mechanics. This paper is continuation of former work (i.e. easier deterministic approach already presented in this journal in 2007.

  4. Machinable glass-ceramics forming as a restorative dental material.

    Science.gov (United States)

    Chaysuwan, Duangrudee; Sirinukunwattana, Krongkarn; Kanchanatawewat, Kanchana; Heness, Greg; Yamashita, Kimihiro

    2011-01-01

    MgO, SiO(2), Al(2)O(3), MgF(2), CaF(2), CaCO(3), SrCO(3), and P(2)O(5) were used to prepare glass-ceramics for restorative dental materials. Thermal properties, phases, microstructures and hardness were characterized by DTA, XRD, SEM and Vickers microhardness. Three-point bending strength and fracture toughness were applied by UTM according to ISO 6872: 1997(E). XRD showed that the glass crystallized at 892°C (second crystallization temperature+20°C) for 3 hrs consisted mainly of calcium-mica and fluorapatite crystalline phases. Average hardness (3.70 GPa) closely matched human enamel (3.20 GPa). The higher fracture toughness (2.04 MPa√m) combined with the hardness to give a lower brittleness index (1.81 µm(-1/2)) which indicates that they have exceptional machinability. Bending strength results (176.61 MPa) were analyzed by Weibull analysis to determine modulus value (m=17.80). Machinability of the calcium mica-fluorapatite glass-ceramic was demonstrated by fabricating with CAD/CAM.

  5. Construction of a cylindrical brine test room using a tunnel boring machine

    International Nuclear Information System (INIS)

    Likar, V.F.; Burrington, T.P.

    1990-01-01

    This paper discusses the construction of a horizontal cylindrical brine test room at the Waste Isolation Pilot Plant (WIPP). The room was constructed in the bedded salt formation at a depth of 655 meters with a tunnel boring machine. The machine leasing technical and operational management, parameters involved, and successful completion of this effort are included. 3 figs

  6. Construction of a cylindrical brine test room using a tunnel boring machine

    International Nuclear Information System (INIS)

    Likar, V.F.; Burrington, T.P.

    1990-01-01

    This paper discusses the construction of a horizontal cylindrical brine test room at the Waste Isolation Pilot Plant (WIPP). The room was constructed in the bedded salt formation at a depth of 655 meters with a tunnel boring machine. The machine leasing, technical and operational management, parameters involved, and successful completion of this effort are included. 3 figs

  7. DYNAMIC TENSILE TESTING WITH A LARGE SCALE 33 MJ ROTATING DISK IMPACT MACHINE

    OpenAIRE

    Kussmaul , K.; Zimmermann , C.; Issler , W.

    1985-01-01

    A recently completed testing machine for dynamic tensile tests is described. The machine consists essentially of a pendulum which holds the specimen and a large steel disk with a double striking nose fixed to its circumference. Disk diameter measures 2000 mm, while its mass is 6400 kg. The specimens to be tested are tensile specimens with a diameter of up to 20 mm and 300 mm length or CT 15 specimens at various temperatures. Loading velocity ranges from 1 to 150 m/s. The process of specimen-n...

  8. X-ray evaluation of residual stress distributions within surface machined layer generated by surface machining and sequential welding

    International Nuclear Information System (INIS)

    Taniguchi, Yuu; Okano, Shigetaka; Mochizuki, Masahito

    2017-01-01

    The excessive tensile residual stress generated by welding after surface machining may be an important factor to cause stress corrosion cracking (SCC) in nuclear power plants. Therefore we need to understand and control the residual stress distribution appropriately. In this study, residual stress distributions within surface machined layer generated by surface machining and sequential welding were evaluated by X-ray diffraction method. Depth directional distributions were also investigated by electrolytic polishing. In addition, to consider the effect of work hardened layer on the residual stress distributions, we also measured full width at half maximum (FWHM) obtained from X-ray diffraction. Testing material was a low-carbon austenitic stainless steel type SUS316L. Test specimens were prepared by surface machining with different cutting conditions. Then, bead-on-plate welding under the same welding condition was carried out on the test specimens with different surface machined layer. As a result, the tensile residual stress generated by surface machining increased with increasing cutting speed and showed nearly uniform distributions on the surface. Furthermore, the tensile residual stress drastically decreased with increasing measurement depth within surface machined layer. Then, the residual stress approached 0 MPa after the compressive value showed. FWHM also decreased drastically with increasing measurement depth and almost constant value from a certain depth, which was almost equal regardless of the machining condition, within surface machined layer in all specimens. After welding, the transverse distribution of the longitudinal residual stress varied in the area apart from the weld center according to machining conditions and had a maximum value in heat affected zone. The magnitude of the maximum residual stress was almost equal regardless of the machining condition and decreased with increasing measurement depth within surface machined layer. Finally, the

  9. The Insulation for Machines Having a High Lifespan Expectancy, Design, Tests and Acceptance Criteria Issues

    Directory of Open Access Journals (Sweden)

    Olivier Barré

    2017-02-01

    provide insurance about lifespan, nor do any insulation tests incorporate all of the operating conditions: thermal, mechanical, moisture and chemical. Even if one manufacturer uses the standards compliance to demonstrate the quality of its realization; in the end, the successful use in operation remains an objective test. Thereafter, both customer and manufacturers will use the standards while knowing that such documents cannot fully satisfy their wishes. In one 20-year historical review, the authors will highlight the duration in insulation improvements and small breakthroughs in standards writing. High lifespan machines are not the main interest of standards. A large part of this publication is dedicated to the improvements of the insulation wall to achieve the lifespan. Even if the choice of raw materials is fundamental, the understanding of ageing phenomena also leads to improvements.

  10. Versatile equipment for mechanical testing of active materials

    International Nuclear Information System (INIS)

    Bertsch, Johannes; Heimgartner, Peter

    2005-01-01

    At the Paul Scherrer Institute (PSI) 3 different project groups presently perform aging research on active materials. The research fields are fusion, high neutron flux targets and LWR relevant components. Up to now mechanical testing has been performed with small, low dose rate samples behind local shielding, not appropriate for highly activated material. To overcome this situation, a cell concept for active mechanical testing was elaborated and has been erected in PSI's Hotlab. It consists of 4 shielded cells. 3 connected cells are versatile and independently operable for highly beta/gamma active samples. One cell is an alpha/beta/gamma-box which will be realized in a second phase. This paper presents the versatility especially of the beta/gamma-cells: The different user groups perform experiments in these cells, whereas different machines can be placed into the cells. As consequence of the need of heavily shielded cell doors, a special strengthening and levelling of the floor has been required. In all cells the relevant media are installed. Besides the performance of the cells, the project progress as the difficulties and their solutions are described. (Author)

  11. Machine learning properties of materials and molecules with entropy-regularized kernels

    Science.gov (United States)

    Ceriotti, Michele; Bartók, Albert; CsáNyi, GáBor; de, Sandip

    Application of machine-learning methods to physics, chemistry and materials science is gaining traction as a strategy to obtain accurate predictions of the properties of matter at a fraction of the typical cost of quantum mechanical electronic structure calculations. In this endeavor, one can leverage general-purpose frameworks for supervised-learning. It is however very important that the input data - for instance the positions of atoms in a molecule or solid - is processed into a form that reflects all the underlying physical symmetries of the problem, and that possesses the regularity properties that are required by machine-learning algorithms. Here we introduce a general strategy to build a representation of this kind. We will start from existing approaches to compare local environments (basically, groups of atoms), and combine them using techniques borrowed from optimal transport theory, discussing the relation between this idea and additive energy decompositions. We will present a few examples demonstrating the potential of this approach as a tool to predict molecular and materials' properties with an accuracy on par with state-of-the-art electronic structure methods. MARVEL NCCR (Swiss National Science Foundation) and ERC StG HBMAP (European Research Council, G.A. 677013).

  12. Materials testing 1985

    International Nuclear Information System (INIS)

    1985-01-01

    The following subjects were dealt with at the meeting: Testing with vibration loads; Hardness testing; Calibration of test devices and equipment; Test technique for compound materials; Vibration strength testing and expense of experiments; Solving problems in introducing forces into samples and components and process of ambulant materials testing. There are 17 separate abstracts from among 43 lectures. (orig./PW) [de

  13. Automation of a universal machine; Automatizacion de una maquina universal

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez S, J

    1997-09-01

    The development of the hardware and software of a control system for a servo-hydraulic machine is presented. The universal machine is an Instron, model 1331, used to make mechanical tests. The software includes the acquisition of data from the measurements, processing and graphic presentation of the results in the assay of the `tension` type. The control is based on a PPI (Programmable Peripheral Interface) 8255, in which the different states of the machine are set. The control functions of the machine are: (a) Start of an assay, (b) Pause in the assay, (c) End of the assay, (d) Choice of the control mode of the machine, that they could be in load, stroke or strain modes. For the data acquisition, a commercial card, National Products, model DAS-16, plugged in a slot of a Pc was used. Three transducers provide the analog signals, a cell of load, a LVDT and a extensometer. All the data are digitalized and handled in order to get the results in the appropriate working units. A stress-strain graph is obtained in the screen of the Pc for a tension test for a specific material. The points of maximum stress, rupture stress and the yield stress of the material under test are shown. (Author).

  14. High Torque Density Transverse Flux Machine without the Need to Use SMC Material for 3D Flux Paths

    DEFF Research Database (Denmark)

    Lu, Kaiyuan; Wu, Weimin

    2015-01-01

    This paper presents a new transverse flux permanent magnet machine. In a normal transverse flux machine, complicated 3-D flux paths often exist. Such 3-D flux paths would require the use of soft magnetic composites material instead of laminations for construction of the machine stator. In the new...... machine topology proposed in this paper, by advantageously utilizing the magnetic flux path provided by an additional rotor, use of laminations that allow 2-D flux paths only will be sufficient to accomplish the required 3-D flux paths. The machine also has a high torque density and is therefore...

  15. Manufacturing and performance tests of in-pile creep measuring machine of zirconium alloys

    International Nuclear Information System (INIS)

    Choi, Y.; Kim, B. G.; Kang, Y. H.

    2000-01-01

    A mock-up of the in-pile creep test machine of zirconium alloys for HANARO was designed and manufactured, which performance tests were carried. The dimension of the in-pile creep machine is 55 mm in diameter and 700 mm in length for HANARO, respectively. Load is transferred to specimen by through the working mechanisms in which the contraction of bellows by gas pressure moves a yoke and an upper grip connected to a specimen, simultaneously. It was observed that the extension of the specimen mounted in grips was transferred to a linear voltage differential transformer perfectly by a yoke and a push rod in a bearing. The displacement of specimen with applied pressure was determined with the LVDT and a pressure gauge, respectively. Resultant stress-strain behaviors of the specimen was determined by the displacement-applied gas pressure curve, which showed similar values obtained with a standard tensile test machine

  16. Shear test results for cohesion and friction coefficients for different granular materials : Scaling implications for their usage in analogue modelling

    NARCIS (Netherlands)

    Schellart, W. P.

    2000-01-01

    Laboratory tests have been carried out on dry granular materials such as quartz sand, glass microspheres and sugar with different grain size, rounding and sphericity. The measurements have been made with a simple shear test machine for different values of normal stress (~ 50-900 Pa). Shear stress

  17. Challenges in high temperature low cycle fatigue testing of metallic materials

    International Nuclear Information System (INIS)

    Sandhya, R.; Valsan, M.; Bhanu Sankara Rao, K.

    2007-01-01

    The evaluation of the high strain Low Cycle Fatigue properties of structural materials is an involved and complicated procedure requiring skill and diligence from the experimentalist. This presentation describes the various testing methods to evaluate the LCF properties of structural materials, the complexities involved and some solutions to exacting requirements, not covered by the testing procedure standards. The basic components of servo-hydraulic fatigue testing machines is described, as are the calibration and maintenance procedures. Results of LCF tests conducted at the authors' laboratory on AISI 316L(N) stainless steel and Mod.9Cr-1Mo ferritic steel are described. The complications in total strain controlled testing of weld joints is brought out and soft zone development in Mod. 9Cr-1Mo ferritic steel is described. The special requirements for testing in environmental chambers is a challenging task. In-house chambers, designed to carry out testing in dynamic sodium environment is highlighted. These chambers have provision to accommodate extensometers for strain measurements, and also house all the safety instrumentation needed to carry out to mechanical testing in dynamic sodium environment. The variation of LCF results as a function of specimen geometry is examined. The various failure criteria adopted by laboratories in different countries are also touched upon. (author)

  18. Materials and optimized designs for human-machine interfaces via epidermal electronics.

    Science.gov (United States)

    Jeong, Jae-Woong; Yeo, Woon-Hong; Akhtar, Aadeel; Norton, James J S; Kwack, Young-Jin; Li, Shuo; Jung, Sung-Young; Su, Yewang; Lee, Woosik; Xia, Jing; Cheng, Huanyu; Huang, Yonggang; Choi, Woon-Seop; Bretl, Timothy; Rogers, John A

    2013-12-17

    Thin, soft, and elastic electronics with physical properties well matched to the epidermis can be conformally and robustly integrated with the skin. Materials and optimized designs for such devices are presented for surface electromyography (sEMG). The findings enable sEMG from wide ranging areas of the body. The measurements have quality sufficient for advanced forms of human-machine interface. © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  19. Apparel Manufacturing (Course Outline), Industrial Single Needle Machines and Machine Practice: 9377.02.

    Science.gov (United States)

    Dade County Public Schools, Miami, FL.

    This course includes a study of the industrial single needle machine, its principal parts, general care, threading, and basic skills in machine practice. Instructional materials include films, illustration, information sheets, and other materials. (CK)

  20. Development of a low energy micro sheet forming machine

    Science.gov (United States)

    Razali, A. R.; Ann, C. T.; Shariff, H. M.; Kasim, N. I.; Musa, M. A.; Ahmad, A. F.

    2017-10-01

    It is expected that with the miniaturization of materials being processed, energy consumption is also being `miniaturized' proportionally. The focus of this study was to design a low energy micro-sheet-forming machine for thin sheet metal application and fabricate a low direct current powered micro-sheet-forming machine. A prototype of low energy system for a micro-sheet-forming machine which includes mechanical and electronic elements was developed. The machine was tested for its performance in terms of natural frequency, punching forces, punching speed and capability, energy consumption (single punch and frequency-time based). Based on the experiments, the machine can do 600 stroke per minute and the process is unaffected by the machine's natural frequency. It was also found that sub-Joule of power was required for a single stroke of punching/blanking process. Up to 100micron thick carbon steel shim was successfully tested and punched. It concludes that low power forming machine is feasible to be developed and be used to replace high powered machineries to form micro-products/parts.

  1. Nonvolatile Memory Materials for Neuromorphic Intelligent Machines.

    Science.gov (United States)

    Jeong, Doo Seok; Hwang, Cheol Seong

    2018-04-18

    Recent progress in deep learning extends the capability of artificial intelligence to various practical tasks, making the deep neural network (DNN) an extremely versatile hypothesis. While such DNN is virtually built on contemporary data centers of the von Neumann architecture, physical (in part) DNN of non-von Neumann architecture, also known as neuromorphic computing, can remarkably improve learning and inference efficiency. Particularly, resistance-based nonvolatile random access memory (NVRAM) highlights its handy and efficient application to the multiply-accumulate (MAC) operation in an analog manner. Here, an overview is given of the available types of resistance-based NVRAMs and their technological maturity from the material- and device-points of view. Examples within the strategy are subsequently addressed in comparison with their benchmarks (virtual DNN in deep learning). A spiking neural network (SNN) is another type of neural network that is more biologically plausible than the DNN. The successful incorporation of resistance-based NVRAM in SNN-based neuromorphic computing offers an efficient solution to the MAC operation and spike timing-based learning in nature. This strategy is exemplified from a material perspective. Intelligent machines are categorized according to their architecture and learning type. Also, the functionality and usefulness of NVRAM-based neuromorphic computing are addressed. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  2. Development of small specimen test techniques. Development of a remote controlled small punch testing apparatus

    International Nuclear Information System (INIS)

    Ohmi, Masao; Saito, Junichi; Ooka, Norikazu; Jitsukawa, Shiro; Hishinuma, Akimichi; Umino, Akira.

    1997-01-01

    An accelerator-driven deuterium-lithium (d-Li) stripping reaction-type neutron source, such as the International Fusion Materials Irradiation Facility (IFMIF) planned by the International Energy Agency is recognized as one of the most promising facility to obtain test environments of high-energy neutrons for fusion reactor materials development. The limitation on the available irradiation volume of the irradiation facility requires the development of the small specimen test techniques (SSTT). Application of SSTT to evaluate the degradation of various components in the light water reactor for the life extension is expected to be also quite beneficial. A remote-controlled testing machine for the Small Punch (SP) and miniaturized tensile tests was developed at the hot laboratory of the Japan Materials Testing Reactor (JMTR). The machine is designed for testing at temperatures ranging between 93 and 1,123 K to evaluate the temperature dependence of the strength of materials including the embrittlement at low temperatures and the softening at elevated temperatures. The tests are performed in a vacuum or in an inert gas environment. The machine has been installed in a hot cell and is being used for the round robin test program of the SP test method. The round robin test program is planned to identify the capability of the test method and to establish a standard test procedure. The configuration and the specifications of the test machine are introduced and the results of the SP tests are also shown. (author)

  3. Fabrication and performance tests of a prototype in-situ coating machine for JT-60

    International Nuclear Information System (INIS)

    Obara, Kenjiro; Abe, Tetsuya; Murakami, Yoshio

    1987-09-01

    Prior to the design and construction of the JT-60's in-situ coating device, a prototype machine was fabricated and tested to confirm the applicability of proposed driving methods and mechanical elements to the device which would be operated in very severe conditions including high ambient temperature and high vacuum. The machine basically consists of an in-vessel manipulator, a fiberscope and an ohmically heated titanium evaporator. From the test results, we recommended to use the combination of Inconel 625 and a self-lubricating alloy for the solid-lubricated bearings and MoS 2 -coated Inconel 625 for the solid-lubricated gears. It was also found that TiC coating showed a effect for the prevention of welding between bolts and nuts. In order to optimize the operating parameters of the machine, many wall inspection tests and titanium evaporation tests were carried out in a large vacuum vessel by simulating the JT-60 conditions. (author)

  4. Development of cutting machine for disposal of highly activated equipments

    International Nuclear Information System (INIS)

    Iimura, Katumichi; Kitajima, Toshio; Hosokawa, Jinsaku; Abe, Shinichi; Takahashi, Kiyoshi; Ogawa, Mituhiro; Iwai, Takashi

    1994-01-01

    JMTR (Japan Materials Testing Reactor) Project has developed a cutting machine which can cut a highly activated in-pile tube under water and its performance and safety have been confirmed. This machine is for the purpose of cutting a multiplet structure pipe and made possible to cut it under water by adopting under-water discharge method. Furthermore, contamination of canal water and atmosphere is prevented by combining a filter with this machine. This report describes the outline and performance of the developed cutting machine and also results of cutting highly activated in-pile tubes. (author)

  5. Basic analysis of weldability and machinability of structural materials for ITER Toroidal Field coils

    Energy Technology Data Exchange (ETDEWEB)

    Onozuka, Masanori [Mitsubishi Heavy Industries Ltd., Konan 2-16-5, Minato-ku, Tokyo 108-8215 (Japan)], E-mail: masanori_onozuka@mnes-us.com; Shimizu, Katsusuke; Urata, Kazuhiro; Kimura, Masahiro; Kadowaki, Hirokazu; Okamoto, Mamoru [Mitsubishi Heavy Industries Ltd., Konan 2-16-5, Minato-ku, Tokyo 108-8215 (Japan); Nakajima, Hideo; Hamada, Kazuya; Okuno, Kiyoshi [Japan Atomic Energy Agency, Mukouyama 801-1, Naka-shi, Ibaraki 311-0193 (Japan)

    2007-10-15

    A manufacturing study has been conducted to examine the welding and machining capabilities for strengthened austenitic stainless steels with a high nitrogen content, JJ1 and ST-SS316LN, to be employed for ITER Toroidal Field (TF) coil structural components. It was found that the applicable EB welding condition for JJ1 was limited to up to 40 mm thick plates. A wider range of welding conditions was found in the vertical upward direction. Based on those results, a verification test up to 900 mm in length was successfully conducted. With respect to TIG welding, an average deposition rate of 26 g/min (i.e. the filler wire supplying speed of 3000 mm/min) was achieved. In addition to the welding tests, a series of machining tests has been conducted to examine the machinability of JJ1 and ST-SS316LN. Various types of machining tools were examined. In practical application, the cutting speed should be low to extend the tool life. At a cutting speed of 40 m/min, a tool life of more than 2 h (at a traveling distance of up to 9 m) was attained. The degree of cutter wear after 30 min of operation, at a cutting speed of 40 m/min, was found to be around 0.1 mm, which is within an acceptable range.

  6. High speed operation of permanent magnet machines

    Science.gov (United States)

    El-Refaie, Ayman M.

    This work proposes methods to extend the high-speed operating capabilities of both the interior PM (IPM) and surface PM (SPM) machines. For interior PM machines, this research has developed and presented the first thorough analysis of how a new bi-state magnetic material can be usefully applied to the design of IPM machines. Key elements of this contribution include identifying how the unique properties of the bi-state magnetic material can be applied most effectively in the rotor design of an IPM machine by "unmagnetizing" the magnet cavity center posts rather than the outer bridges. The importance of elevated rotor speed in making the best use of the bi-state magnetic material while recognizing its limitations has been identified. For surface PM machines, this research has provided, for the first time, a clear explanation of how fractional-slot concentrated windings can be applied to SPM machines in order to achieve the necessary conditions for optimal flux weakening. A closed-form analytical procedure for analyzing SPM machines designed with concentrated windings has been developed. Guidelines for designing SPM machines using concentrated windings in order to achieve optimum flux weakening are provided. Analytical and numerical finite element analysis (FEA) results have provided promising evidence of the scalability of the concentrated winding technique with respect to the number of poles, machine aspect ratio, and output power rating. Useful comparisons between the predicted performance characteristics of SPM machines equipped with concentrated windings and both SPM and IPM machines designed with distributed windings are included. Analytical techniques have been used to evaluate the impact of the high pole number on various converter performance metrics. Both analytical techniques and FEA have been used for evaluating the eddy-current losses in the surface magnets due to the stator winding subharmonics. Techniques for reducing these losses have been

  7. An automated tensile machine for small specimens heavily neutron irradiated in FFTF/MOTA

    International Nuclear Information System (INIS)

    Kohyama, Akira; Sato, Shinji; Hamada, Kenichi

    1993-01-01

    The objective of this work is to develop a fully automated tensile machine for post-irradiation examination (PIE) of Fast Flux Test Facility (FFTF)/Materials Open Test Assembly (MOTA) irradiated miniature tension specimens. The anticipated merit of the automated tensile machine is to reduce damage to specimens during specimen handling for PIE and to reduce exposure to radioactive specimens. This machine is designed for testing at elevated temperatures, up to 873 K, in a vacuum or in an inert gas environment. Twelve specimen assemblies are placed in the vacuum chamber that can be tested successively in a fully automated manner. A unique automated tensile machine for the PIE of FFTF/MOTA irradiated specimens, the Monbusho Automated Tensile Machine (MATRON) consists of a test frame with controlling units and an automated specimen-loading apparatus. The qualification of the test frame has been completed, and the results have satisfied the machine specifications. The capabilities of producing creep and relaxation data have been demonstrated for Cu, Al, 316SS, and ferritic steels. The specimen holders for the three-point bending test and the small bulge test (small punch test; SP test) were also designed and produced

  8. Machine learning in materials informatics: recent applications and prospects

    Science.gov (United States)

    Ramprasad, Rampi; Batra, Rohit; Pilania, Ghanshyam; Mannodi-Kanakkithodi, Arun; Kim, Chiho

    2017-12-01

    Propelled partly by the Materials Genome Initiative, and partly by the algorithmic developments and the resounding successes of data-driven efforts in other domains, informatics strategies are beginning to take shape within materials science. These approaches lead to surrogate machine learning models that enable rapid predictions based purely on past data rather than by direct experimentation or by computations/simulations in which fundamental equations are explicitly solved. Data-centric informatics methods are becoming useful to determine material properties that are hard to measure or compute using traditional methods—due to the cost, time or effort involved—but for which reliable data either already exists or can be generated for at least a subset of the critical cases. Predictions are typically interpolative, involving fingerprinting a material numerically first, and then following a mapping (established via a learning algorithm) between the fingerprint and the property of interest. Fingerprints, also referred to as "descriptors", may be of many types and scales, as dictated by the application domain and needs. Predictions may also be extrapolative—extending into new materials spaces—provided prediction uncertainties are properly taken into account. This article attempts to provide an overview of some of the recent successful data-driven "materials informatics" strategies undertaken in the last decade, with particular emphasis on the fingerprint or descriptor choices. The review also identifies some challenges the community is facing and those that should be overcome in the near future.

  9. Analysis of Effects of Cutting Parameters of Wire Electrical Discharge Machining on Material Removal Rate and Surface Integrity

    Science.gov (United States)

    Tonday, H. R.; Tigga, A. M.

    2016-02-01

    As wire electrical discharge machining is pioneered as a vigorous, efficient and precise and complex nontraditional machining technique, research is needed in this area for efficient machining. In this paper, the influence of various input factors of wire electrical discharge machining (WEDM) on output variable has been analyzed by using Taguchi technique and analysis of variance. The design of experiments has been done and by applying L8 orthogonal arrays method and experiments have been conducted and collected required data. The objectives of the research are to maximize the material removal rate and to minimize the surface roughness value (Ra). Surface morphology of machined workpiece has been obtained and examined by employing scanning electron microscopy (SEM) technique.

  10. Analysis of Effects of Cutting Parameters of Wire Electrical Discharge Machining on Material Removal Rate and Surface Integrity

    International Nuclear Information System (INIS)

    Tonday, H. R.; Tigga, A. M.

    2016-01-01

    As wire electrical discharge machining is pioneered as a vigorous, efficient and precise and complex nontraditional machining technique, research is needed in this area for efficient machining. In this paper, the influence of various input factors of wire electrical discharge machining (WEDM) on output variable has been analyzed by using Taguchi technique and analysis of variance. The design of experiments has been done and by applying L8 orthogonal arrays method and experiments have been conducted and collected required data. The objectives of the research are to maximize the material removal rate and to minimize the surface roughness value (Ra). Surface morphology of machined workpiece has been obtained and examined by employing scanning electron microscopy (SEM) technique. (paper)

  11. Materiality of a simulation: Scratch reading machine, 1931

    Directory of Open Access Journals (Sweden)

    Craig Saper

    2009-12-01

    Full Text Available Using Bob Brown's reading machine and the prepared texts for his machine, called readies, both designed in 1930, as an example of scratch turntablist techniques, suggests an alternative to narrow definitions of literacy and new ways to appreciate the history of scratch techniques. Brown's machine resembles the turntablist’s ability to rapidly shift reading (its direction, speed, and repetition rather than slowly flipping the pages of a book. Punctuation marks, in the readies, become visual analogies. For movement we see em-dashes (— that also, by definition, indicate that the sentence was interrupted or cut short. The old uses of punctuation, such as employment of periods to mark the end of a sentence, disappear. The result looks like a script for a turntablist’s performance, and dj Herc starts to sound like a reading teacher. An online simulation of Brown's machine, http://www.readies.org, reproduce, or approximate, the motion, scratch, jerking, flickering, and visual effects produced or illuminated with the machine. Those supplemental aspects of reading are always already part of reading. The supplement (movement, visuality, mechanicity to traditional notions of literacy usually remain part of an implicate process. The reading machine and scratch techniques are not simply a new conduit for the same supposedly natural process. The scratch reading highlights what Jacques Derrida calls the "virtual multimedia" (of reading print on paper. The increasing prevalence, even omnipresent and [to some critics] epidemic, use of text(ing machines, something outside or beside traditional literacy, the scratch-meaning becomes foregrounded. Brown's machine puts the natural process of reading under erasure or scratch (simply by adjusting the speed, direction, and layout. dj Herc did the same for music.

  12. Nanocomposites for Machining Tools

    DEFF Research Database (Denmark)

    Sidorenko, Daria; Loginov, Pavel; Mishnaevsky, Leon

    2017-01-01

    Machining tools are used in many areas of production. To a considerable extent, the performance characteristics of the tools determine the quality and cost of obtained products. The main materials used for producing machining tools are steel, cemented carbides, ceramics and superhard materials...

  13. Micro Electro Discharge Machining of Electrically Nonconductive Ceramics

    International Nuclear Information System (INIS)

    Schubert, A.; Zeidler, H.; Hackert, M.; Wolf, N.

    2011-01-01

    EDM is a known process for machining of hard and brittle materials. Due to its noncontact and nearly forceless behaviour, it has been introduced into micro manufacturing and through constant development it is now an important means for producing high-precision micro geometries. One restriction of EDM is its limitation to electrically conducting materials.Today many applications, especially in the biomedical field, make use of the benefits of ceramic materials, such as high strength, very low wear and biocompatibility. Common ceramic materials such as Zirconium dioxide are, due to their hardness in the sintered state, difficult to machine with conventional cutting techniques. A demand for the introduction of EDM to these materials could so far not be satisfied because of their nonconductive nature.At the Chemnitz University of Technology and the Fraunhofer IWU, investigations in the applicability of micro-EDM for the machining of nonconductive ceramics are being conducted. Tests are undertaken using micro-EDM drilling with Tungsten carbide tool electrodes and ZrO 2 ceramic workpieces. A starting layer, in literature often referred to as 'assisting electrode' is used to set up a closed electric circuit to start the EDM process. Combining carbon hydride based dielectric and a specially designed low-frequency vibration setup to excite the workpiece, the process environment can be held within parameters to allow for a constant EDM process even after the starting layer is machined. In the experiments a cylindrical 120 μm diameter Tungsten carbide tool electrode and Y 2 O 3 - and MgO- stabilized ZrO 2 worpieces are used. The current and voltage signals of the discharges within the different stages of the process (machining of the starting layer, machining of the base material, transition stage) are recorded and their characteristics compared to discharges in metallic material. Additionally, the electrode feed is monitored. The influences of the process parameters are

  14. Study of the Effect of Material Machinability on Quality of Surface Created by Abrasive Water Jet

    Czech Academy of Sciences Publication Activity Database

    Klichová, Dagmar; Klich, Jiří

    2016-01-01

    Roč. 149, č. 149 (2016), s. 177-182 E-ISSN 1877-7058. [International Conference on Manufacturing Engineering and Materials, ICMEM 2016. Nový Smokovec, 06.06.2016-10.06.2016] R&D Projects: GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : machinability * surface roughness * abrasive water jet * study of quality * aluminium alloy * optical profilometer Subject RIV: JQ - Machines ; Tools http://www.sciencedirect.com/science/article/pii/S1877705816311614

  15. Effect of Rake Angle During Machining of Micro Grooves on Electroless Nickel Plated Die Materials

    International Nuclear Information System (INIS)

    Rezaur Rahman, K.M.; Rahman, M.

    2005-01-01

    This study attempts to evaluate the performance of two single crystal diamond tools with different rake angle (0 0 and -15 0 ) during micro grooving on electroless nickel plated die materials. It was found that the 0 0 rake diamond tool has superior performance compared to the -15 0 rake angle tool. The negative rake tool experienced very high thrust force, and severe chipping on the flank face was evident after a short cutting distance of 3.13 km. On the other hand, the 0 0 rake tool machined satisfactorily up to 50 km without any significant tool wear. While machining with the -15 0 rake tool, significant change in surface roughness with spindle speed was observed compared to the 0 0 rake tool. With increasing infeed rate variation in surface roughness was evident only with the -15 0 rake tool. Steep change in roughness with machining distance was also observed while machining with the negative rake tool. (authors)

  16. Improved method for SNR prediction in machine-learning-based test

    NARCIS (Netherlands)

    Sheng, Xiaoqin; Kerkhoff, Hans G.

    2010-01-01

    This paper applies an improved method for testing the signal-to-noise ratio (SNR) of Analogue-to-Digital Converters (ADC). In previous work, a noisy and nonlinear pulse signal is exploited as the input stimulus to obtain the signature results of ADC. By applying a machine-learning-based approach,

  17. Effects of Cross-Linking on the Hydrostatic Pressure Testing for HDPE Pipe Material using Electron Beam Machine

    International Nuclear Information System (INIS)

    Mohd Jamil Bin Hashim

    2011-01-01

    One of the most inventive, sustainable strategies used in engineering field is to improve the quality of material and minimize production cost of material for example in this paper is HDPE material. This is because HDPE is an oil base material. This paper proposes to improve its hydrostatic pressure performance for HDPE pipe. The burst test is the most direct measurement of a pipe materials resistance to hydrostatic pressure. Test will be conducted in accordance with ASTM standard for HDPE pipe that undergo electron beam irradiation cross-linking. Studies show the effect of electron beam irradiation will improve the mechanical properties of HDPE pipe. When cross-linking is induced, the mechanical properties such as tensile strength and young modulus is increase correspond to the radiation dose. This happen because the structure of HDPE, which is thermoplastic change to thermosetting. This will indicate the variability of irradiation dose which regard to the pipe pressure rating. Hence, the thickness ratio of pipe will be re-examining in order to make the production of HDPE pipe become more economical. This research review the effects of electron beam on HDPE pipe, as well as to reduce the cost of its production to improve key properties of selected plastic pipe products. (author)

  18. Nontraditional machining processes research advances

    CERN Document Server

    2013-01-01

    Nontraditional machining employs processes that remove material by various methods involving thermal, electrical, chemical and mechanical energy or even combinations of these. Nontraditional Machining Processes covers recent research and development in techniques and processes which focus on achieving high accuracies and good surface finishes, parts machined without burrs or residual stresses especially with materials that cannot be machined by conventional methods. With applications to the automotive, aircraft and mould and die industries, Nontraditional Machining Processes explores different aspects and processes through dedicated chapters. The seven chapters explore recent research into a range of topics including laser assisted manufacturing, abrasive water jet milling and hybrid processes. Students and researchers will find the practical examples and new processes useful for both reference and for developing further processes. Industry professionals and materials engineers will also find Nontraditional M...

  19. Automatic Test Pattern Generator for Fuzzing Based on Finite State Machine

    Directory of Open Access Journals (Sweden)

    Ming-Hung Wang

    2017-01-01

    Full Text Available With the rapid development of the Internet, several emerging technologies are adopted to construct fancy, interactive, and user-friendly websites. Among these technologies, HTML5 is a popular one and is widely used in establishing modern sites. However, the security issues in the new web technologies are also raised and are worthy of investigation. For vulnerability investigation, many previous studies used fuzzing and focused on generation-based approaches to produce test cases for fuzzing; however, these methods require a significant amount of knowledge and mental efforts to develop test patterns for generating test cases. To decrease the entry barrier of conducting fuzzing, in this study, we propose a test pattern generation algorithm based on the concept of finite state machines. We apply graph analysis techniques to extract paths from finite state machines and use these paths to construct test patterns automatically. According to the proposal, fuzzing can be completed through inputting a regular expression corresponding to the test target. To evaluate the performance of our proposal, we conduct an experiment in identifying vulnerabilities of the input attributes in HTML5. According to the results, our approach is not only efficient but also effective for identifying weak validators in HTML5.

  20. Improvement of automatic fish feeder machine design

    Science.gov (United States)

    Chui Wei, How; Salleh, S. M.; Ezree, Abdullah Mohd; Zaman, I.; Hatta, M. H.; Zain, B. A. Md; Mahzan, S.; Rahman, M. N. A.; Mahmud, W. A. W.

    2017-10-01

    Nation Plan of action for management of fishing is target to achieve an efficient, equitable and transparent management of fishing capacity in marine capture fisheries by 2018. However, several factors influence the fishery production and efficiency of marine system such as automatic fish feeder machine could be taken in consideration. Two latest fish feeder machines have been chosen as the reference for this study. Based on the observation, it has found that the both machine was made with heavy structure, low water and temperature resistance materials. This research’s objective is to develop the automatic feeder machine to increase the efficiency of fish feeding. The experiment has conducted to testing the new design of machine. The new machine with maximum storage of 5 kg and functioning with two DC motors. This machine able to distribute 500 grams of pellets within 90 seconds and longest distance of 4.7 meter. The higher speed could reduce time needed and increase the distance as well. The minimum speed range for both motor is 110 and 120 with same full speed range of 255.

  1. Thermal Error Test and Intelligent Modeling Research on the Spindle of High Speed CNC Machine Tools

    Science.gov (United States)

    Luo, Zhonghui; Peng, Bin; Xiao, Qijun; Bai, Lu

    2018-03-01

    Thermal error is the main factor affecting the accuracy of precision machining. Through experiments, this paper studies the thermal error test and intelligent modeling for the spindle of vertical high speed CNC machine tools in respect of current research focuses on thermal error of machine tool. Several testing devices for thermal error are designed, of which 7 temperature sensors are used to measure the temperature of machine tool spindle system and 2 displacement sensors are used to detect the thermal error displacement. A thermal error compensation model, which has a good ability in inversion prediction, is established by applying the principal component analysis technology, optimizing the temperature measuring points, extracting the characteristic values closely associated with the thermal error displacement, and using the artificial neural network technology.

  2. Project in fiscal 2000 of developing international standards for supporting new industries. Standardization of method for evaluating characteristics measurement for micromachine materials; 2000 nendo shinki sangyo shiengata kokusai hyojun kaihatsu jigyo seika hokokusho. Micro machine yo zairyo no tokusei keisoku hyoka hoho no hyojunka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    Targeting the international standardization of the method for evaluating properties measurement for micro-machine materials, R and D has been performed on measurement and evaluation of mechanical properties of different thin film materials with a thickness of about 10 {mu}m or less and a width of 100 {mu}m or less. This paper summarizes the achievements in fiscal 2000. The current fiscal year has executed tensile tests of thin film materials for micro-machines, and surveys on technological trends related to the standardization thereof inside and outside the country. A working process was developed to manufacture test pieces of the thin film materials including mono-crystalline silicon for the purpose of executing the round robin test. Prototype test pieces were fabricated. The round robin test was performed by using these test pieces, wherein improvements were given on the test pieces, structure of the testing machine, the distortion measuring method, and the test piece mounting method. Furthermore, discussions were given on the film forming conditions and the heat treatment conditions with regard to mainly the thin titanium film made by using the sputtering process and thin nickel film made by using the plating process. The IEC/TC47/WG4 committee has announced to propose this evaluation technology as the future international standard. (NEDO)

  3. Material testing of reconditioned orthodontic brackets.

    Science.gov (United States)

    Reimann, S; Rewari, A; Keilig, L; Widu, F; Jäger, A; Bourauel, C

    2012-12-01

    While all manufacturers of orthodontic brackets label these products for single use, there are commercial providers offering bracket reconditioning (or "recycling"). We conducted this study to investigate the effects of different recycling techniques on material-related parameters in orthodontic brackets, aiming to derive indications for clinical use and conclusions about the biocompatibility, longevity, and application of recycled brackets. New metal brackets (equilibrium(®); Dentaurum, Ispringen, Germany) were compared to brackets recycled by different techniques, including direct flaming with a Bunsen burner, chemical reconditioning in an acid bath, a commercial unit (Big Jane; Esmadent, IL, USA), and outsourcing to a company (Ortho Clean, Dellstedt, Germany). Material-related examinations included the following: (1) corrosion behavior by static immersion testing and use of a mass spectrometer to determine nickel-ion concentrations in the corrosive medium, (2) surface features in scanning electron micrographs before and after corrosion testing, (3) Vickers hardness using a hardness testing machine, (4) shear bond strength as defined in DIN 13990-1, (5) dimensional stability of the bracket slots by light microscopy, and (6) frictional loss as assessed by an orthodontic measurement and simulation system (OMSS). Each examination was performed on ten brackets. Student's t-test was used for statistical analysis. Compared to the new brackets, those recycled in an acid bath or by a commercial provider revealed significant dimensional changes (pbrackets varied according to the recycling techniques employed. The group of brackets recycled by one company revealed hardness values that differed from those of all the other groups. No significant differences were observed in nickel-ion release, frictional loss, and shear bond strength. Recycling was found to significantly reduce the corrosion resistance and dimensional stability of orthodontic brackets. As the savings

  4. Acceptability of using electronic vending machines to deliver oral rapid HIV self-testing kits: a qualitative study.

    Directory of Open Access Journals (Sweden)

    Sean D Young

    Full Text Available Rates of unrecognized HIV infection are significantly higher among Latino and Black men who have sex with men (MSM. Policy makers have proposed that HIV self-testing kits and new methods for delivering self-testing could improve testing uptake among minority MSM. This study sought to conduct qualitative assessments with MSM of color to determine the acceptability of using electronic vending machines to dispense HIV self-testing kits.African American and Latino MSM were recruited using a participant pool from an existing HIV prevention trial on Facebook. If participants expressed interest in using a vending machine to receive an HIV self-testing kit, they were emailed a 4-digit personal identification number (PIN code to retrieve the test from the machine. We followed up with those who had tested to assess their willingness to participate in an interview about their experience.Twelve kits were dispensed and 8 interviews were conducted. In general, participants expressed that the vending machine was an acceptable HIV test delivery method due to its novelty and convenience.Acceptability of this delivery model for HIV testing kits was closely associated with three main factors: credibility, confidentiality, and convenience. Future research is needed to address issues, such as user-induced errors and costs, before scaling up the dispensing method.

  5. Acceptability of using electronic vending machines to deliver oral rapid HIV self-testing kits: a qualitative study.

    Science.gov (United States)

    Young, Sean D; Daniels, Joseph; Chiu, ChingChe J; Bolan, Robert K; Flynn, Risa P; Kwok, Justin; Klausner, Jeffrey D

    2014-01-01

    Rates of unrecognized HIV infection are significantly higher among Latino and Black men who have sex with men (MSM). Policy makers have proposed that HIV self-testing kits and new methods for delivering self-testing could improve testing uptake among minority MSM. This study sought to conduct qualitative assessments with MSM of color to determine the acceptability of using electronic vending machines to dispense HIV self-testing kits. African American and Latino MSM were recruited using a participant pool from an existing HIV prevention trial on Facebook. If participants expressed interest in using a vending machine to receive an HIV self-testing kit, they were emailed a 4-digit personal identification number (PIN) code to retrieve the test from the machine. We followed up with those who had tested to assess their willingness to participate in an interview about their experience. Twelve kits were dispensed and 8 interviews were conducted. In general, participants expressed that the vending machine was an acceptable HIV test delivery method due to its novelty and convenience. Acceptability of this delivery model for HIV testing kits was closely associated with three main factors: credibility, confidentiality, and convenience. Future research is needed to address issues, such as user-induced errors and costs, before scaling up the dispensing method.

  6. Machining of titanium alloys

    CERN Document Server

    2014-01-01

    This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

  7. Machining refractory alloys: an overview

    International Nuclear Information System (INIS)

    Christopher, J.D.

    1984-01-01

    Nontraditional machining is a generic term for those material removal processes that differ drastically from the historic operations such as turning, milling, drilling, tapping, and grinding. The use of primary energy modes other than mechanical, such as thermal, electrical, and chemical, sets these operations apart and reinforces their nontraditional label. Several of these newer processes have been very successful in machining close tolerance parts from refractory materials. This paper provides a general overview of both traditional and nontraditional aspects of machining refractory materials. 11 figures, 7 tables

  8. Materials interaction tests to identify base and coating materials for an enhanced in-vessel core catcher design

    Energy Technology Data Exchange (ETDEWEB)

    Rempe, J.L.; Knudson, D.L.; Condie, K.G.; Swank, W.D. [Idaho National Engineering and Environmental Laboratory, Idaho Falls ID (United States); Cheung, F.B. [Pennsylvania State University, Department of Mechanical and Nuclear Engineering, University Park PA (United States); Suh, K.Y. [Seoul National University, Department of Nuclear Engineering, Seoul (Korea, Republic of); Kim, S.B. [Korea Atomic Energy Research Institute, Severe Accident Research Project, Taejon (Korea, Republic of)

    2004-07-01

    An enhanced in-vessel core catcher is being designed and evaluated, it must ensure In-Vessel Retention of core materials that may relocate under severe accident conditions in advanced reactors. To reduce cost and simplify manufacture and installation, this new core catcher design consists of several interlocking sections that are machined to fit together when inserted into the lower head. If needed, the core catcher can be manufactured with holes to accommodate lower head penetrations. Each section of the core catcher consists of two material layers with an option to add a third layer (if deemed necessary): a base material, which has the capability to support and contain the mass of core materials that may relocate during a severe accident; an insulating oxide coating material on top of the base material, which resists interactions with high-temperature core materials; and an optional coating on the bottom side of the base material to prevent any potential oxidation of the base material during the lifetime of the reactor. Initial evaluations suggest that a thermally-sprayed oxide material is the most promising candidate insulator coating for a core catcher. Tests suggest that 2 coatings can provide adequate protection to a stainless steel core catcher: -) a 500 {mu}m thick zirconium dioxide coating over a 100-200 {mu}m Inconel 718 bond coating, and -) a 500 {mu}m thick magnesium zirconate coating.

  9. Small Punch Test Techniques for Irradiated Materials in Hot Cell

    International Nuclear Information System (INIS)

    Kim, Do Sik; Ahn, S. B.; Oh, W. H.; Yoo, B. O.; Choo, Y. S.

    2006-06-01

    Detailed procedures of the small punch test including the apparatus, the definition of small punch-related parameters, and the interpretation of results were presented. The testing machine should have a capability of the compressive loading and unloading at a given deflection level. The small punch specimen holder consists of an upper and lower die and clamping screws. The clamped specimen is deformed by using ball or spherical head punch. Two type of specimens with a circular and a square shape were used. The irradiated small punch specimen is made from the undamaged portion of the broken CVN bars or prepared by the irradiation of the specimen fabricated from the fresh materials. The heating and cooling devices should have the capability of the temperature control within ±2 .deg. C for the target value during the test. Based on the load-deflection data obtained from the small punch test. the empirical correlation between the small punch related parameters and a tensile properties such as 0.2% yield strength and ultimate tensile strength, fracture toughness, ductile-brittle transition temperature and creep properties determined from the standard test method is established and used to evaluate the mechanical properties of an irradiated materials. In addition, from the quantitative fractographic assessment of small punch test specimens, the relationship between the small punch energy and the quantity of ductile crack growth is obtained. Analytical formulations demonstrated good agreement with experimental load-deflection curves

  10. Testing of abrasion materials

    International Nuclear Information System (INIS)

    Hummert, G.

    1983-01-01

    A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained. (orig.) [de

  11. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    International Nuclear Information System (INIS)

    Coteata, Margareta; Pop, Nicolae; Slatineanu, Laurentiu; Schulze, Hans-Peter; Besliu, Irina

    2011-01-01

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.

  12. Reference materials and representative test materials: the nanotechnology case

    International Nuclear Information System (INIS)

    Roebben, G.; Rasmussen, K.; Kestens, V.; Linsinger, T. P. J.; Rauscher, H.; Emons, H.; Stamm, H.

    2013-01-01

    An increasing number of chemical, physical and biological tests are performed on manufactured nanomaterials for scientific and regulatory purposes. Existing test guidelines and measurement methods are not always directly applicable to or relevant for nanomaterials. Therefore, it is necessary to verify the use of the existing methods with nanomaterials, thereby identifying where modifications are needed, and where new methods need to be developed and validated. Efforts for verification, development and validation of methods as well as quality assurance of (routine) test results significantly benefit from the availability of suitable test and reference materials. This paper provides an overview of the existing types of reference materials and introduces a new class of test materials for which the term ‘representative test material’ is proposed. The three generic concepts of certified reference material, reference material(non-certified) and representative test material constitute a comprehensive system of benchmarks that can be used by all measurement and testing communities, regardless of their specific discipline. This paper illustrates this system with examples from the field of nanomaterials, including reference materials and representative test materials developed at the European Commission’s Joint Research Centre, in particular at the Institute for Reference Materials and Measurements (IRMM), and at the Institute for Health and Consumer Protection (IHCP).

  13. PLASTIC DEFORMATION ON THE MACHINED SURFACE OF STEEL Cr20Ni10MoTi AT DRILLING

    Directory of Open Access Journals (Sweden)

    Jozef Jurko

    2009-07-01

    Full Text Available Information about material machinability is very important for the machining technology. Precise and reliable information on the machinability of a material before it enters the machining process is a necessity, and this brings the verification of technological methods in practice. This article presents the conclusions of machinability tests on austenitic stainless steel according to EN-EU (ISO: steel Cr20Ni10MoTi. This article presents the conclusions of VEGA grant agency at the Ministry of Education SR for supporting research work and co-financing the projects: Grant work #01/3173/2006 with the title „Experimental investigation of cutting zones in drilled and milled stainless steels

  14. Ultrasonic tests on materials with protective coatings

    International Nuclear Information System (INIS)

    Whaley, H.L.

    1977-01-01

    Protective coatings are applied to some nuclear components such as reactor vessels to inhibit surface corrosion. Since in-service ultrasonic inspection is required for such components, a study was performed to determine whether the use of protective coatings can affect ultrasonic tests. Two 2 in. thick steel plates were uniformly machined, sandblasted, and used as bases for two types of protective coatings. The type and thickness of the coating and the presence of contamination, such as fingerprints or mild oxidation under the paint, were the independent variables associated with the coating. Tests were run to determine the effects of the protective coatings on ultrasonic tests conducted on the steel plates. Significant variations in ultrasonic test sensitivity occurred as a function of the type and thickness of protective coating, couplant (material that conducts the ultrasound from the transducer into the test part, normally water or some type of oil), transducer wear plate, and ultrasonic test frequency. Ultrasonic tests can be strongly affected by a protective coating on the component to be inspected. As compared to the test sensitivity for an uncoated reference sample, the sensitivity may be dramatically shifted up or down on the coated surface. In certain coating thickness ranges, the sensitivity can fluctuate widely with small changes in coating thickness. If a coating is chosen properly, however, components with protective coatings can be tested ultrasonically with valid results. These results are for the case of ultrasonic input on the coated surface. It is not expected that an ultrasonic test conducted from the front surface would be appreciably affected by a coating on the rear surface

  15. Wire electric-discharge machining and other fabrication techniques

    Science.gov (United States)

    Morgan, W. H.

    1983-01-01

    Wire electric discharge machining and extrude honing were used to fabricate a two dimensional wing for cryogenic wind tunnel testing. Electric-discharge cutting is done with a moving wire electrode. The cut track is controlled by means of a punched-tape program and the cutting feed is regulated according to the progress of the work. Electric-discharge machining involves no contact with the work piece, and no mechanical force is exerted. Extrude hone is a process for honing finish-machined surfaces by the extrusion of an abrasive material (silly putty), which is forced through a restrictive fixture. The fabrication steps are described and production times are given.

  16. Machining of glass fiber reinforced polyamide

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available The machinability of a 30 wt% glass fiber reinforced polyamide (PA was investigated by means of drilling tests. A disk was cut from an extruded rod and drilled on the flat surface: thrust was acquired during drilling at different drilling speed, feed rate and drill diameter. Differential scanning calorimetry (DSC and indentation were used to characterize PA so as to evaluate the intrinsic lack of homogeneity of the extruded material. In conclusion, it was observed that the chip formation mechanism affects the thrust dependence on the machining parameters. A traditional modeling approach is able to predict thrust only in presence of a continuous chip. In some conditions, thrust increases as drilling speed increases and feed rate decreases; this evidence suggests not to consider the general scientific approach which deals the machining of plastics in analogy with metals. Moreover, the thrust can be significantly affected by the workpiece fabrication effect, as well as by the machining parameters; therefore, the fabrication effect is not negligible in the definition of an optimum for the machining process.

  17. A Novel 100 kW Power Hardware-in-the-Loop Emulation Test Bench for Permanent Magnet Synchronous Machines with Nonlinear Magnetics

    OpenAIRE

    Schmitt, Alexander; Richter, Jan; Gommeringer, Mario; Wersal, Thomas; Braun, Michael

    2016-01-01

    This paper presents a high dynamic power hardware-inthe-loop (PHIL) emulation test bench to mimic arbitrary permanent magnet synchronous machines with nonlinear magnetics. The proposed PHIL test bench is composed of a high performance real-time simulation system to calculate the machine behaviour and a seven level modular multiphase multilevel converter to emulate the power flow of the virtual machine. The PHIL test bench is parametrized for an automotive synchronous machine and controlled by...

  18. Electrical machining method of insulating ceramics

    International Nuclear Information System (INIS)

    Fukuzawa, Y.; Mohri, N.; Tani, T.

    1999-01-01

    This paper describes a new electrical discharge machining method for insulating ceramics using an assisting electrode with either a sinking electrical discharge machine or a wire electrical discharge machine. In this method, the metal sheet or mesh is attached to the ceramic surface as an assisting material for the discharge generation around the insulator surface. When the machining condition changes from the attached material to the workpiece, a cracked carbon layer is formed on the workpiece surface. As this layer has an electrical conductivity, electrical discharge occurs in working oil between the tool electrode and the surface of the workpiece. The carbon is formed from the working oil during this electrical discharge. Even after the material is machined, an electrical discharge occurs in the gap region between the tool electrode and the ceramic because an electrically conductive layer is generated continuously. Insulating ceramics can be machined by the electrical discharge machining method using the above mentioned surface modification phenomenon. In this paper the authors show a machined example demonstrating that the proposed method is available for machining a complex shape on insulating ceramics. Copyright (1999) AD-TECH - International Foundation for the Advancement of Technology Ltd

  19. A Machine Learning Approach to Test Data Generation

    DEFF Research Database (Denmark)

    Christiansen, Henning; Dahmcke, Christina Mackeprang

    2007-01-01

    been tested, and a more thorough statistical foundation is required. We propose to use logic-statistical modelling methods for machine-learning for analyzing existing and manually marked up data, integrated with the generation of new, artificial data. More specifically, we suggest to use the PRISM...... system developed by Sato and Kameya. Based on logic programming extended with random variables and parameter learning, PRISM appears as a powerful modelling environment, which subsumes HMMs and a wide range of other methods, all embedded in a declarative language. We illustrate these principles here...

  20. Precision Obtained Using an Artificial Neural Network for Predicting the Material Removal Rate in Ultrasonic Machining

    Directory of Open Access Journals (Sweden)

    Gaoyan Zhong

    2017-12-01

    Full Text Available The present study proposes a back propagation artificial neural network (BPANN to provide improved precision for predicting the material removal rate (MRR in ultrasonic machining. The BPANN benefits from the advantage of artificial neural networks (ANNs in dealing with complex input-output relationships without explicit mathematical functions. In our previous study, a conventional linear regression model and improved nonlinear regression model were established for modelling the MRR in ultrasonic machining to reflect the influence of machining parameters on process response. In the present work, we quantitatively compare the prediction precision obtained by the previously proposed regression models and the presently proposed BPANN model. The results of detailed analyses indicate that the BPANN model provided the highest prediction precision of the three models considered. The present work makes a positive contribution to expanding the applications of ANNs and can be considered as a guide for modelling complex problems of general machining.

  1. Rotary Ultrasonic Machining of Poly-Crystalline Cubic Boron Nitride

    Directory of Open Access Journals (Sweden)

    Kuruc Marcel

    2014-12-01

    Full Text Available Poly-crystalline cubic boron nitride (PCBN is one of the hardest material. Generally, so hard materials could not be machined by conventional machining methods. Therefore, for this purpose, advanced machining methods have been designed. Rotary ultrasonic machining (RUM is included among them. RUM is based on abrasive removing mechanism of ultrasonic vibrating diamond particles, which are bonded on active part of rotating tool. It is suitable especially for machining hard and brittle materials (such as glass and ceramics. This contribution investigates this advanced machining method during machining of PCBN.

  2. Machine guides restoration by using a polymeric material

    Directory of Open Access Journals (Sweden)

    В. Б. Струтинський

    2015-11-01

    Full Text Available The restoration of slide rest guides of the automatic lathe PUB 130 was made by using a polymeric material in the laboratory, and the measurements of the rest displacement strength were made on a specially created experimental stand with the ADC and the PC and subsequent determination of the coefficient of friction. The performed experiments revealed that in the speed range of saddle feed from 0,0228 to 0,075 m/s, the coefficient of friction is within 0,047-0,055. At the same time, the transition to the low-feed (0,0005-0,0022 m/s results in to marked increase of the friction coefficient and the rest hopping movement. However, this phenomenon is likely due to the fact that elastic tie in the form of steel beam with tensometers was put into the feeder of the rest. This explanation let us hope that, with rigid connection of the drive and the rest such a phenomenon will not take place and the value of friction will not differ substantially from the friction obtained at high speeds. The obtained results make it possible to consider the use of a polymer material to be the optimal way to restore worn-out machines

  3. Mechanical design of machine components

    CERN Document Server

    Ugural, Ansel C

    2015-01-01

    Mechanical Design of Machine Components, Second Edition strikes a balance between theory and application, and prepares students for more advanced study or professional practice. It outlines the basic concepts in the design and analysis of machine elements using traditional methods, based on the principles of mechanics of materials. The text combines the theory needed to gain insight into mechanics with numerical methods in design. It presents real-world engineering applications, and reveals the link between basic mechanics and the specific design of machine components and machines. Divided into three parts, this revised text presents basic background topics, deals with failure prevention in a variety of machine elements and covers applications in design of machine components as well as entire machines. Optional sections treating special and advanced topics are also included.Key Features of the Second Edition:Incorporates material that has been completely updated with new chapters, problems, practical examples...

  4. HIGH PERFORMANCE TAPS FOR CUTTING THREADS IN DIFFICULT TO MACHINE MATERIALS

    Directory of Open Access Journals (Sweden)

    M. R. Akhmedova

    2016-01-01

    Full Text Available Objectives. This article explores in detail questions of instrument operation function of tapping internal threads in hard materials. The existing relationship between vibration system amplitude and tool durability is indicated; on this basis, it is determined that the best course for improving the durability performance is increasing vibratory resistance. Based on a critical analysis of existing designs with consideration of their flaws, the development of new technological designs of taps is tasked with ensuring stable operation when handling hard materials. Methods. It is noteworthy that one of the main vibration resistance improvement methods of the tool is to reduce the contact area of the tool with the work piece in the cutting zone. Methods are proposed for improving the vibration resistance of taps, considering the correlation adjustment of tap teeth in order to completely eliminate friction at the sides of the thread cutting surface and uneven implementation flute cutting steps. Results. The idea of increasing vibration resistance has seen the new development of vibration-proof tap designs, heralded as innovations due to the accuracy of thread cutting and durability achieved by reducing the thread contact area with the work piece in the cutting zone. Increased vibration resistance is achieved in the modified taps through high correction by means of thread side downgrading of the coarse tap cone by an additional angle of 30º. In another design, the stylus provided with uneven angular spacing. Test results of designed taps machined in corrosion-resistant 1Kh18N9T steel. A manifold increase in tool durability was achieved due to its high vibration resistance. Conclusions. The redesigned taps have a number of advantages, characterised by a high resistance when processing difficult materials and an insignificant increase in the complexity of their manufacture compared with standard taps. Therefore they can be recommended for large

  5. Irradiation experiments and materials testing capabilities in High Flux Reactor in Petten

    International Nuclear Information System (INIS)

    Luzginova, N.; Blagoeva, D.; Hegeman, H.; Van der Laan, J.

    2011-01-01

    The text of publication follows: The High Flux Reactor (HFR) in Petten is a powerful multi-purpose research and materials testing reactor operating for about 280 Full Power Days per year. In combination with hot cells facilities, HFR provides irradiation and post-irradiation examination services requested by nuclear energy research and development programs, as well as by industry and research organizations. Using a variety of the custom developed irradiation devices and a large experience in executing irradiation experiments, the HFR is suitable for fuel, materials and components testing for different reactor types. Irradiation experiments carried out at the HFR are mainly focused on the understanding of the irradiation effects on materials; and providing databases for irradiation behavior of materials to feed into safety cases. The irradiation experiments and materials testing at the HFR include the following issues. First, materials irradiation to support the nuclear plant life extensions, for instance, characterization of the reactor pressure vessel stainless steel claddings to insure structural integrity of the vessel, as well as irradiation of the weld material coupons to neutron fluence levels that are representative for Light Water Reactors (LWR) internals applications. Secondly, development and qualification of the structural materials for next generation nuclear fission reactors as well as thermo-nuclear fusion machines. The main areas of interest are in both conventional stainless steel and advanced reduced activation steels and special alloys such as Ni-base alloys. For instance safety-relevant aspects of High Temperature Reactors (HTR) such as the integrity of fuel and structural materials with increasing neutron fluence at typical HTR operating conditions has been recently assessed. Thirdly, support of the fuel safety through several fuel irradiation experiments including testing of pre-irradiated LWR fuel rods containing UO 2 or MOX fuel. Fourthly

  6. Machining tools in AISI M2 high-speed steel obtained by spray forming process; Ferramentas de usinagem em aco rapido AISI M2 obtido por conformacao por 'spray'

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Edilson Rosa Barbosa de. E-mail: erbjesus@usp.br

    2004-07-01

    The aim of the present work was the obtention of AISI M2 high-speed steel by spray forming technique and the material evaluation when used as machining tool. The obtained material was hot rolled at 50% and 72% reduction ratios, and from which it was manufactured inserts for machining tests. The performance of inserts made of the spray formed material was compared to inserts obtained from conventional and powder metallurgy (MP) processed materials. The spray formed material was chemical, physical, mechanical and microstructural characterised. For further characterisation, the materials were submitted to machining tests for performance evaluation under real work condition. The results of material characterisation highlight the potential of the spray forming technique, in the obtention of materials with good characteristics and properties. Under the current processing, hot rolling and heat treatments condition, the analysis of the results of the machining tests revealed a very similar behaviour among the tested materials. Proceeding a criterious analysis of the machining results tests, it was verified that the performance presented by the powder metallurgy material (MP) was slight superior, followed by conventional obtained material (MConv), which presented a insignificant advantage over the spray formed and hot rolled (72% reduction ratio) material. The worst result was encountered for the spray forming and hot rolled (50% reduction ratio) material that presented the highest wear values. (author)

  7. Development of a test method for sowing machines concerning the drift of dust abrasion

    Directory of Open Access Journals (Sweden)

    Bahmer, Roland

    2014-02-01

    Full Text Available For a long time the seed treatment was regarded as the most effective and in terms of the impact of the natural environment as the safest form of plant protection. Since the serious damage of bees, caused by dust of abraded seed treatment in the Rhine Valley five years ago, the admission of seed treatment products containing insecticide is in the discussion. To evaluate the emission characteristics of sowing machines during sowing based on secure data, the technical basis for a test method for measuring the drift of abraded seed-dust in sowing machines were developed at the Centre for Agricultural Technology Augustenberg. An indoor test bench was created and a standardized test method by which it is possible to evaluate the drift behavior of sowing machines in comparison was developed. A granulate which is stained with a fluorescent Tracer is used as test seed. The „tracer technique“ allows a reproducible, rapid and inexpensive assessment of the drift behavior of the sowing technology, which is commonly used. To classify the obtained drift values in the test bench, measurements in the field were carried out for comparison. The determined drift volumes of those measurements were at a similar level as the measured values in the test stand. Therefore the standardized measurement of drift in the test stand is suitable for the calculation of exposure scenarios for the sowing of treated seeds.

  8. Effects of radiation on insulation materials

    International Nuclear Information System (INIS)

    Poehlchen, R.

    1992-01-01

    This presentation will concentrate on the insulation materials which are suitable for the insulation of superconducting magnets for fusion. For the next generation of fusion machines with magnetic confinement as NET and ITER general agreement exists that the insulation will consist of fibre reinforced organic matrix material, a composite. Much effort has been put into the investigation of the radiation resistance of such materials during the last 20-30 years, see in particular the numerous reports of accelerator laboratories on this subject. But very few of the published data are relevant for the superconducting magnets of fusion machines. Either the irradiation and testing was carried out at RT or LN 2 temperature and/or the irradiation spectrum was not representative for a fusion machine and/or the materials investigated are not applicable for the insulation of S.C. fusion magnets. Therefore test programs have been launched recently, one by the NET team. The intention of the first chapter is to give guidance on the choice of materials which are suitable as insulation materials from a more general point of view. A good understanding of the coil manufacturing process is needed for this purpose. The second chapter explains the irradiation spectrum seen by the magnets. A third chapter does present the NET/ITER test programme. Step 1 was completed at the end of 1989, the second step will be carried out in the autumn of 1991. Finally, a general assessment of materials and testing methods will be given with recommendations for further testing

  9. Electric machine

    Science.gov (United States)

    El-Refaie, Ayman Mohamed Fawzi [Niskayuna, NY; Reddy, Patel Bhageerath [Madison, WI

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  10. Experimental investigation of the tip based micro/nano machining

    Science.gov (United States)

    Guo, Z.; Tian, Y.; Liu, X.; Wang, F.; Zhou, C.; Zhang, D.

    2017-12-01

    Based on the self-developed three dimensional micro/nano machining system, the effects of machining parameters and sample material on micro/nano machining are investigated. The micro/nano machining system is mainly composed of the probe system and micro/nano positioning stage. The former is applied to control the normal load and the latter is utilized to realize high precision motion in the xy plane. A sample examination method is firstly introduced to estimate whether the sample is placed horizontally. The machining parameters include scratching direction, speed, cycles, normal load and feed. According to the experimental results, the scratching depth is significantly affected by the normal load in all four defined scratching directions but is rarely influenced by the scratching speed. The increase of scratching cycle number can increase the scratching depth as well as smooth the groove wall. In addition, the scratching tests of silicon and copper attest that the harder material is easier to be removed. In the scratching with different feed amount, the machining results indicate that the machined depth increases as the feed reduces. Further, a cubic polynomial is used to fit the experimental results to predict the scratching depth. With the selected machining parameters of scratching direction d3/d4, scratching speed 5 μm/s and feed 0.06 μm, some more micro structures including stair, sinusoidal groove, Chinese character '田', 'TJU' and Chinese panda have been fabricated on the silicon substrate.

  11. Materials and material testing

    International Nuclear Information System (INIS)

    Joergens, H.

    1978-01-01

    A review based on 105 literature quotations is given on the latest state of development in the steel sector and in the field of non-ferrous metals and plastics. The works quoted also include, preparation, working, welding including simulation methods, improvement of weldability, material mechanics (explanation of defects mechanisms by means of fracture mechanics), defect causes (corrosion, erosion, hydrogen influence), mechanical-technological and non-destructive material testing. Examples from the field of reactor building are also given within there topics. (IHOE) [de

  12. Design, fabrication, and testing of the PIACE-R1 machine

    International Nuclear Information System (INIS)

    Goto, S.; Uyama, T.; Yokota, T.; Takano, H.; Ohsaki, O.; Masuda, K.; Koyanagi, E.; Sanada, Y.

    1979-01-01

    The design, fabrication and testing of the coil and collector system for the PIACE-R1 (Plasma Injection and Compression Experiments-Race Track 1) are described in this paper. In particular, the eddy current analysis, collector insulation, and stress analysis for determining the coil configuration and arrangement are presented in detail. The purpose of the machine is to obtain thermonuclear plasmas. 5 refs

  13. The testing report of the development for the lithium grains and lithium rod automatic machine

    International Nuclear Information System (INIS)

    Qian Zongkui; Kong Xianghong; Huang Yong

    2008-06-01

    With the development of lithium industry, the lithium grains and lithium rod, as additive or catalyzer, having a big comparatively acreage and a strong activated feature, have a broad application. The lithium grains and lithium rod belong to the kind of final machining materials. The principle of the lithium grains and lithium rod that how to take shape through the procedures of extrusion, cutting, anti-conglutination, threshing and so on are analysed, A sort of lithium grains and lithium rod automatic machine is developed. (authors)

  14. Machine learning for radioxenon event classification for the Comprehensive Nuclear-Test-Ban Treaty

    Energy Technology Data Exchange (ETDEWEB)

    Stocki, Trevor J., E-mail: trevor_stocki@hc-sc.gc.c [Radiation Protection Bureau, 775 Brookfield Road, A.L. 6302D1, Ottawa, ON, K1A 1C1 (Canada); Li, Guichong; Japkowicz, Nathalie [School of Information Technology and Engineering, University of Ottawa, 800 King Edward Avenue, Ottawa, ON, K1N 6N5 (Canada); Ungar, R. Kurt [Radiation Protection Bureau, 775 Brookfield Road, A.L. 6302D1, Ottawa, ON, K1A 1C1 (Canada)

    2010-01-15

    A method of weapon detection for the Comprehensive nuclear-Test-Ban-Treaty (CTBT) consists of monitoring the amount of radioxenon in the atmosphere by measuring and sampling the activity concentration of {sup 131m}Xe, {sup 133}Xe, {sup 133m}Xe, and {sup 135}Xe by radionuclide monitoring. Several explosion samples were simulated based on real data since the measured data of this type is quite rare. These data sets consisted of different circumstances of a nuclear explosion, and are used as training data sets to establish an effective classification model employing state-of-the-art technologies in machine learning. A study was conducted involving classic induction algorithms in machine learning including Naive Bayes, Neural Networks, Decision Trees, k-Nearest Neighbors, and Support Vector Machines, that revealed that they can successfully be used in this practical application. In particular, our studies show that many induction algorithms in machine learning outperform a simple linear discriminator when a signal is found in a high radioxenon background environment.

  15. Machine learning for radioxenon event classification for the Comprehensive Nuclear-Test-Ban Treaty

    International Nuclear Information System (INIS)

    Stocki, Trevor J.; Li, Guichong; Japkowicz, Nathalie; Ungar, R. Kurt

    2010-01-01

    A method of weapon detection for the Comprehensive nuclear-Test-Ban-Treaty (CTBT) consists of monitoring the amount of radioxenon in the atmosphere by measuring and sampling the activity concentration of 131m Xe, 133 Xe, 133m Xe, and 135 Xe by radionuclide monitoring. Several explosion samples were simulated based on real data since the measured data of this type is quite rare. These data sets consisted of different circumstances of a nuclear explosion, and are used as training data sets to establish an effective classification model employing state-of-the-art technologies in machine learning. A study was conducted involving classic induction algorithms in machine learning including Naive Bayes, Neural Networks, Decision Trees, k-Nearest Neighbors, and Support Vector Machines, that revealed that they can successfully be used in this practical application. In particular, our studies show that many induction algorithms in machine learning outperform a simple linear discriminator when a signal is found in a high radioxenon background environment.

  16. FLOAT2 WP4: Development of Materials

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Aarup, Bendt

    This report refers to complementary material testing to support the design and production of UHPC floaters for installation in the Wave Star Machine under FLOAT2 project. The main objective of WP4 is the characterization of mechanical properties of fiber-reinforced UHPC.......This report refers to complementary material testing to support the design and production of UHPC floaters for installation in the Wave Star Machine under FLOAT2 project. The main objective of WP4 is the characterization of mechanical properties of fiber-reinforced UHPC....

  17. In-service irradiated and aged material evaluations

    International Nuclear Information System (INIS)

    Haggag, F.M.; Nanstad, R.K.; Alexander, D.J.

    1995-01-01

    The objective of this task is to provide a direct assessment of actual material properties in irradiated components of nuclear reactors, including the effects of irradiation and aging. Four activities are currently in progress: (1) establishing a machining capability for contaminated or activated materials by completing procurement and installation of a computer-based milling machine in a hot cell; (2) machining and testing specimens from cladding materials removed from the Gundremmingen reactor to establish their fracture properties; (3) preparing an interpretive report on the effects of neutron irradiation on cladding; and (4) continuing the evaluation of long-term aging of austenitic structural stainless steel weld metal by metallurgically examining and testing specimens aged at 288 and 343 degrees C and reporting the results, as well as by continuing the aging of the stainless steel cladding toward a total time of 50,000 h

  18. Pharmaceutical Raw Material Identification Using Miniature Near-Infrared (MicroNIR) Spectroscopy and Supervised Pattern Recognition Using Support Vector Machine.

    Science.gov (United States)

    Sun, Lan; Hsiung, Chang; Pederson, Christopher G; Zou, Peng; Smith, Valton; von Gunten, Marc; O'Brien, Nada A

    2016-05-01

    Near-infrared spectroscopy as a rapid and non-destructive analytical technique offers great advantages for pharmaceutical raw material identification (RMID) to fulfill the quality and safety requirements in pharmaceutical industry. In this study, we demonstrated the use of portable miniature near-infrared (MicroNIR) spectrometers for NIR-based pharmaceutical RMID and solved two challenges in this area, model transferability and large-scale classification, with the aid of support vector machine (SVM) modeling. We used a set of 19 pharmaceutical compounds including various active pharmaceutical ingredients (APIs) and excipients and six MicroNIR spectrometers to test model transferability. For the test of large-scale classification, we used another set of 253 pharmaceutical compounds comprised of both chemically and physically different APIs and excipients. We compared SVM with conventional chemometric modeling techniques, including soft independent modeling of class analogy, partial least squares discriminant analysis, linear discriminant analysis, and quadratic discriminant analysis. Support vector machine modeling using a linear kernel, especially when combined with a hierarchical scheme, exhibited excellent performance in both model transferability and large-scale classification. Hence, ultra-compact, portable and robust MicroNIR spectrometers coupled with SVM modeling can make on-site and in situ pharmaceutical RMID for large-volume applications highly achievable. © The Author(s) 2016.

  19. Machining of uranium and uranium alloys

    International Nuclear Information System (INIS)

    Morris, T.O.

    1981-01-01

    Uranium and uranium alloys can be readily machined by conventional methods in the standard machine shop when proper safety and operating techniques are used. Material properties that affect machining processes and recommended machining parameters are discussed. Safety procedures and precautions necessary in machining uranium and uranium alloys are also covered. 30 figures

  20. Electrical Discharge Machining (EDM: A Review

    Directory of Open Access Journals (Sweden)

    Asfana Banu

    2016-09-01

    Full Text Available Electro discharge machining (EDM process is a non-conventional and non-contact machining operation which is used in industry for high precision products. EDM is known for machining hard and brittle conductivematerials since it can melt any electrically conductive material regardless of its hardness. The workpiece machined by EDM depends on thermal conductivity, electrical resistivity, and melting points of the materials. The tool and the workpiece are adequately both immersed in a dielectric medium, such as, kerosene, deionised water or any other suitable fluid. This paper is reviewed comprehensively on types of EDM operation. A brief discussion is also done on the machining responses and mathematical modelling.

  1. Delving into the heart of materials

    CERN Multimedia

    Caroline Duc

    2012-01-01

    In the middle of September, the HiRadMat platform was equipped with a new test bench designed by CERN teams, which should provide a greater insight into how matter behaves when impacted by high-energy, high-intensity particle beams.   Section of the new machine where images of the sample fragments being projected upon beam impact are recorded. The HiRadMat – High Irradiation to Materials – facility is designed to test the resistance to high-intensity beams of materials or components destined for particle accelerators. As part of the EU programme EUCARD, which finances a number of R&D projects including one to develop new materials for protecting the LHC against accidental beam losses, CERN's Mechanical and Materials Engineering (MME) Group, supported by teams from the EN, BE, TE and PH Departments, has designed a machine capable of testing six different materials in a single experiment. In total, twelve rows of up to ten 40-mm-diameter samples can be subjecte...

  2. Machinability evaluation of titanium alloys (Part 2)--Analyses of cutting force and spindle motor current.

    Science.gov (United States)

    Kikuchi, Masafumi; Okuno, Osamu

    2004-12-01

    To establish a method of determining the machinability of dental materials for CAD/CAM systems, the machinability of titanium, two titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb), and free-cutting brass was evaluated through cutting force and spindle motor current. The metals were slotted using a milling machine and square end mills at four cutting conditions. Both the static and dynamic components of the cutting force represented well the machinability of the metals tested: the machinability of Ti-6Al-4V and Ti-6Al-7Nb was worse than that of titanium, while that of free-cutting brass was better. On the other hand, the results indicated that the spindle motor current was not sensitive enough to detect the material difference among the titanium and its alloys.

  3. The laser micro-machining system for diamond anvil cell experiments and general precision machining applications at the High Pressure Collaborative Access Team.

    Science.gov (United States)

    Hrubiak, Rostislav; Sinogeikin, Stanislav; Rod, Eric; Shen, Guoyin

    2015-07-01

    We have designed and constructed a new system for micro-machining parts and sample assemblies used for diamond anvil cells and general user operations at the High Pressure Collaborative Access Team, sector 16 of the Advanced Photon Source. The new micro-machining system uses a pulsed laser of 400 ps pulse duration, ablating various materials without thermal melting, thus leaving a clean edge. With optics designed for a tight focus, the system can machine holes any size larger than 3 μm in diameter. Unlike a standard electrical discharge machining drill, the new laser system allows micro-machining of non-conductive materials such as: amorphous boron and silicon carbide gaskets, diamond, oxides, and other materials including organic materials such as polyimide films (i.e., Kapton). An important feature of the new system is the use of gas-tight or gas-flow environmental chambers which allow the laser micro-machining to be done in a controlled (e.g., inert gas) atmosphere to prevent oxidation and other chemical reactions in air sensitive materials. The gas-tight workpiece enclosure is also useful for machining materials with known health risks (e.g., beryllium). Specialized control software with a graphical interface enables micro-machining of custom 2D and 3D shapes. The laser-machining system was designed in a Class 1 laser enclosure, i.e., it includes laser safety interlocks and computer controls and allows for routine operation. Though initially designed mainly for machining of the diamond anvil cell gaskets, the laser-machining system has since found many other micro-machining applications, several of which are presented here.

  4. The laser micro-machining system for diamond anvil cell experiments and general precision machining applications at the High Pressure Collaborative Access Team

    International Nuclear Information System (INIS)

    Hrubiak, Rostislav; Sinogeikin, Stanislav; Rod, Eric; Shen, Guoyin

    2015-01-01

    We have designed and constructed a new system for micro-machining parts and sample assemblies used for diamond anvil cells and general user operations at the High Pressure Collaborative Access Team, sector 16 of the Advanced Photon Source. The new micro-machining system uses a pulsed laser of 400 ps pulse duration, ablating various materials without thermal melting, thus leaving a clean edge. With optics designed for a tight focus, the system can machine holes any size larger than 3 μm in diameter. Unlike a standard electrical discharge machining drill, the new laser system allows micro-machining of non-conductive materials such as: amorphous boron and silicon carbide gaskets, diamond, oxides, and other materials including organic materials such as polyimide films (i.e., Kapton). An important feature of the new system is the use of gas-tight or gas-flow environmental chambers which allow the laser micro-machining to be done in a controlled (e.g., inert gas) atmosphere to prevent oxidation and other chemical reactions in air sensitive materials. The gas-tight workpiece enclosure is also useful for machining materials with known health risks (e.g., beryllium). Specialized control software with a graphical interface enables micro-machining of custom 2D and 3D shapes. The laser-machining system was designed in a Class 1 laser enclosure, i.e., it includes laser safety interlocks and computer controls and allows for routine operation. Though initially designed mainly for machining of the diamond anvil cell gaskets, the laser-machining system has since found many other micro-machining applications, several of which are presented here

  5. Glass solidification material confinement test device

    International Nuclear Information System (INIS)

    Namiki, Shigekazu.

    1997-01-01

    In a device for confining glass solidification materials, a pipeline connecting a detection vessel and a detector is formed to have a double walled structure, and air blowing holes are formed on the wall of the inner pipe, and an air supply mechanism is connected to inner and outer pipes for supplying blowing air thereby preventing deposition on the inner pipe wall. The air blowing holes are formed by constituting the pipe by using a porous sintered material and porous portions thereof are defined as the air blowing holes, or holes are formed on the pipe wall made of a metal by machining. A blowing boundary layer is formed by blowing the supplied air along the pipe wall of the inner pipe, by which deposition of the sucked materials to the inner wall of the inner pipe is prevented, and all of the materials sucked from the detection vessel are collected to the detector. In addition, an air exit pipe is formed into a double walled structure so as to be supplied blowing air from the air supply mechanism thereby enabling to prevent deposition of sucked materials more reliably. (N.H.)

  6. Research in the field of development of a new generation of metal-processing machines

    Directory of Open Access Journals (Sweden)

    L.Tanovič

    2017-12-01

    Full Text Available The paper presents a review of research in the field of development of a new generation of metal-working machines for manufacturing high-precision products with dimensions of several micrometers from various materials. Presented are several new, newly created micro-machines that have the ability to manufacture products of a wide range. Studies in the field of metalworking machines and robots of a new generation with parallel kinematics, creation of machining systems for multi-axis machining, improvement and application of controllable systems, testing of processing systems in production conditions, which are conducted at the Machine-Building Faculty of the Belgrade University (Serbia are considered.

  7. Development of a remote controlled fatigue testing apparatus at elevated temperature in controlled environment

    International Nuclear Information System (INIS)

    Ohmi, Masao; Mimura, Hideaki; Ishii, Toshimitsu

    1996-02-01

    The fatigue characteristics of reactor structural materials at high temperature are necessary to be evaluated for ensuring the safety of the High Temperature engineering Test Reactor (HTTR). Especially, the high temperature test data on safety research such as low cycle fatigue property and crack propagation property for reactor pressure vessel material are important for the development of the HTTR. Responding to these needs, a remote controlled type fatigue testing machine has been developed and installed in a hot cell of JMTR Hot Laboratory to get the fatigue data of irradiated materials. The machine was developed modifying a commercially available electro-hydraulic servo type fatigue testing machine to withstand radiation and be remotely operated, and mainly consists of a testing machine frame, environment chamber, extensometer, actuator and vacuum exhaust system. It has been confirmed that the machine has good performance to obtain low cycle fatigue data through many demonstration tests on unirradiated and irradiated specimens. (author)

  8. Machine Shop Fundamentals: Part I.

    Science.gov (United States)

    Kelly, Michael G.; And Others

    These instructional materials were developed and designed for secondary and adult limited English proficient students enrolled in machine tool technology courses. Part 1 includes 24 lessons covering introduction, safety and shop rules, basic machine tools, basic machine operations, measurement, basic blueprint reading, layout, and bench tools.…

  9. The achievements of the Z-machine; Les exploits de la Z-machine

    Energy Technology Data Exchange (ETDEWEB)

    Larousserie, D

    2008-03-15

    The ZR-machine that represents the latest generation of Z-pinch machines has recently begun preliminary testing before its full commissioning in Albuquerque (Usa). During its test the machine has well operated with electrical currents whose intensities of 26 million Ampere are already 2 times as high as the intensity of the operating current of the previous Z-machine. In 2006 the Z-machine reached temperatures of 2 billions Kelvin while 100 million Kelvin would be sufficient to ignite thermonuclear fusion. In fact the concept of Z-pinch machines was imagined in the fifties but the technological breakthrough that has allowed this recent success and the reborn of Z-machine, was the replacement of gas by an array of metal wires through which the electrical current flows and vaporizes it creating an imploding plasma. It is not well understood why Z-pinch machines generate far more radiation than theoretically expected. (A.C.)

  10. In situ mechanical-radiation effects test capsule for simulating fusion material environments

    International Nuclear Information System (INIS)

    Christensen, K.E.; Bennett, G.A.; Sommer, W.F.

    1981-01-01

    Conditions of radiation and simultaneous cyclic stress on materials are inherent in advanced energy source designs such as inertially and magnetically confined controlled thermonuclear reactors. A test capsule capable of applying a cyclic stress to test specimens while they are being irradiated in the 800-MeV proton beam at the Clinton P. Anderson Los Alamos Meson Physics Facility has been developed. The design and performance of this device are discussed in this report. This machine has facilities for seven pairs of differential samples; one sample of a pair receives an applied cyclic stress and its companion in an identical flux will be the unstressed control. Control of the sample temperature and in situ monitoring of sample elongation and load are provided in the design. Results of an earlier experiment will be discussed, along with those of preliminary bench tests of the redesigned capsule

  11. Ultrashort pulse laser machining of metals and alloys

    Science.gov (United States)

    Perry, Michael D.; Stuart, Brent C.

    2003-09-16

    The invention consists of a method for high precision machining (cutting, drilling, sculpting) of metals and alloys. By using pulses of a duration in the range of 10 femtoseconds to 100 picoseconds, extremely precise machining can be achieved with essentially no heat or shock affected zone. Because the pulses are so short, there is negligible thermal conduction beyond the region removed resulting in negligible thermal stress or shock to the material beyond approximately 0.1-1 micron (dependent upon the particular material) from the laser machined surface. Due to the short duration, the high intensity (>10.sup.12 W/cm.sup.2) associated with the interaction converts the material directly from the solid-state into an ionized plasma. Hydrodynamic expansion of the plasma eliminates the need for any ancillary techniques to remove material and produces extremely high quality machined surfaces with negligible redeposition either within the kerf or on the surface. Since there is negligible heating beyond the depth of material removed, the composition of the remaining material is unaffected by the laser machining process. This enables high precision machining of alloys and even pure metals with no change in grain structure.

  12. Characterization of Machine Variability and Progressive Heat Treatment in Selective Laser Melting of Inconel 718

    Science.gov (United States)

    Prater, Tracie; Tilson, Will; Jones, Zack

    2015-01-01

    The absence of an economy of scale in spaceflight hardware makes additive manufacturing an immensely attractive option for propulsion components. As additive manufacturing techniques are increasingly adopted by government and industry to produce propulsion hardware in human-rated systems, significant development efforts are needed to establish these methods as reliable alternatives to conventional subtractive manufacturing. One of the critical challenges facing powder bed fusion techniques in this application is variability between machines used to perform builds. Even with implementation of robust process controls, it is possible for two machines operating at identical parameters with equivalent base materials to produce specimens with slightly different material properties. The machine variability study presented here evaluates 60 specimens of identical geometry built using the same parameters. 30 samples were produced on machine 1 (M1) and the other 30 samples were built on machine 2 (M2). Each of the 30-sample sets were further subdivided into three subsets (with 10 specimens in each subset) to assess the effect of progressive heat treatment on machine variability. The three categories for post-processing were: stress relief, stress relief followed by hot isostatic press (HIP), and stress relief followed by HIP followed by heat treatment per AMS 5664. Each specimen (a round, smooth tensile) was mechanically tested per ASTM E8. Two formal statistical techniques, hypothesis testing for equivalency of means and one-way analysis of variance (ANOVA), were applied to characterize the impact of machine variability and heat treatment on six material properties: tensile stress, yield stress, modulus of elasticity, fracture elongation, and reduction of area. This work represents the type of development effort that is critical as NASA, academia, and the industrial base work collaboratively to establish a path to certification for additively manufactured parts. For future

  13. Development of a capsule assembly machine for the re-irradiation tests in HANARO

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Y. H.; Choi, M. H.; Sohn, J. M.; Choo, K. N.; Cho, M. S.; Kim, B. G. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2008-11-15

    A capsule assembly machine (CAM) for the long term irradiation tests in the HANARO reactor has been designed, developed and demonstrated at the Korea Atomic Energy Reasearch Institute (KAERI). The CAM will provide a technical base for viable re-irradiation servives. This machine will be installed in the reactor service pool of the HANARO reactor. The new assembly technique by using a mockup of the CAM in air demonstrated its suitability for an assembly operation, and for an application of this technique to a reactor. The technique will be upgraded after a commissioning test under water environments. This would be expected to be recommended for a country where an under water canal for transporting irradiated devices and enough space of a hot cell for assembling capsule components are not available.

  14. The Kansas Squat Test Modality Comparison: Free Weights vs. Smith Machine.

    Science.gov (United States)

    Luebbers, Paul E; Fry, Andrew C

    2016-08-01

    Luebbers, PE and Fry, AC. The Kansas squat test modality comparison: free weights vs. smith machine. J Strength Cond Res 30(8): 2186-2193, 2016-Standardized methods of testing power are instrumental in planning and implementing training regimens for many athletes, and also in tracking training adaptations. Previous work has demonstrated that the Kansas squat test (KST) is a valid test for measuring indices of mean and peak power when compared with the Wingate anaerobic cycle test. Although the KST was designed for use with a Smith machine (SM), many power athletes use free weights for training. The purpose of this study was to determine the feasibility of using free weights (FW) for the KST by comparing it with the SM modality. Twenty-three track and field athletes participated (mean ± SD; weight, 69.7 ± 10.6 kg; age, 20.1 ± 1.1 years) in this study. Each completed familiarization sessions with the FW and SM modalities before data collection. A 1-repetition maximum squat was also determined for both the FW and SM. Correlation coefficients indicated significant relationships between the FW KST and SM KST on measures of peak test power (r = 0.955; p 0.05) or posttest lactate (r = 0.109; p > 0.05). Paired samples t-tests indicated that the FW KST resulted in significantly higher measures of peak power and mean power (p ≤ 0.01), although no differences were observed for relative fatigue or lactate (p > 0.05). These data indicate that the FW KST is a valid and feasible alternative to the SM KST in measuring peak and mean power.

  15. Design of rotating electrical machines

    CERN Document Server

    Pyrhonen , Juha; Hrabovcova , Valeria

    2013-01-01

    In one complete volume, this essential reference presents an in-depth overview of the theoretical principles and techniques of electrical machine design. This timely new edition offers up-to-date theory and guidelines for the design of electrical machines, taking into account recent advances in permanent magnet machines as well as synchronous reluctance machines. New coverage includes: Brand new material on the ecological impact of the motors, covering the eco-design principles of rotating electrical machinesAn expanded section on the design of permanent magnet synchronous machines, now repo

  16. One approach to determining the optimal coefficient of slenderness scraping and tool materials when processing on a lathe for known machine

    Directory of Open Access Journals (Sweden)

    Pejović Branko B.

    2014-01-01

    Full Text Available Starting from the expression for the thrust in the field of full utilization cross section scrapings and tool life, an expression is derived for the maximum required thrust of universal machine. Then, using a working diagram the analysis of the main features of the simultaneous utilization of machines was performed and determined the optimal area of its utilization for given optimal diameter of treatment. Based on this, the well-known machine using its structural details and the corresponding function workability, derived relations to determine the optimal coefficient slenderness of scrapings suitable for practical use. In this case we think that is known critical material for work piece. Considering the critical and authoritative material of the work piece, based on the expression for the cutting speed was determined by the characteristic constant workability as the basis for establishing optimum tool material which is adequate for optimum regime. Both obtained relation can be considered as general model that can be applied directly to solving setting problems. Also, given the possibilities of practical application of the presented relations, especially in the case of other typical kinds of treatment. Finally, the model is verified on a one calculation example from practice for a Specific machine tool, where certain important characteristics of the optimal treatment are defined.

  17. Comparison between Genetic Algorithms and Particle Swarm Optimization Methods on Standard Test Functions and Machine Design

    DEFF Research Database (Denmark)

    Nica, Florin Valentin Traian; Ritchie, Ewen; Leban, Krisztina Monika

    2013-01-01

    , genetic algorithm and particle swarm are shortly presented in this paper. These two algorithms are tested to determine their performance on five different benchmark test functions. The algorithms are tested based on three requirements: precision of the result, number of iterations and calculation time....... Both algorithms are also tested on an analytical design process of a Transverse Flux Permanent Magnet Generator to observe their performances in an electrical machine design application.......Nowadays the requirements imposed by the industry and economy ask for better quality and performance while the price must be maintained in the same range. To achieve this goal optimization must be introduced in the design process. Two of the best known optimization algorithms for machine design...

  18. Effect of dispersion hardening process on machinability of EN AB-AlSi9Mg silumin

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2009-07-01

    Full Text Available Nowadays, aluminum and its alloys found their application in any type design structures, many’s the time being an alternative for a ferrous alloys due to their technological properties like low density, ductility, high strength and good corrosion resistance. Among different fabrication processes the machining stage has a significant importance considering fabrication costs and processing time. Therefore, optimization of the process parameters that affect machining stages such as, tool wear, alloy machinability, machining effort and cutting speed becomes an area of constant development and study. To the most important factors having impact on machining properties belong: initial condition of machined material, which depends on a method and conditions of material preparation. In the paper are presented initial tests of machining properties of the EN AB-AlSi9Mg silumin subjected to heat treatment. Machinability measurements of the investigated alloy were performed with use of reboring method with constant force of feed. It enabled determination of an effect of heat treatment on machining properties of the investigated alloy. A further investigation shall be connected with determination of optimal parameters of solutionizing and ageing treatments in aspects of improvement of both mechanical properties and its machinability.

  19. A study of wear in refrigerating machines using thin layer activation

    International Nuclear Information System (INIS)

    Hammer, P.; Eichhorn, K.; Eifrig, C.

    1986-01-01

    Wear is studied in a ball-and-socket joint of a newly developed refrigerating machine. Using deuteron activation a 15 μm deep Co-57 layer is generated at the ring-shaped friction area in the steel socket of the joint. The measurement of the Co-57 intensity of the wear particles held back on an oil filter provides information about the wear rate of the socket during machine operation. The measurement of the Co-57 contaminations occuring in the individual parts of the machine at the end of the test gives information about the distribution of the wear particles in the machine and about the material transfer in the ball-and-socket joint. (author)

  20. The Intangible Assets Advantages in the Machine Vision Inspection of Thermoplastic Materials

    Science.gov (United States)

    Muntean, Diana; Răulea, Andreea Simina

    2017-12-01

    Innovation is not a simple concept but is the main source of success. It is more important to have the right people and mindsets in place than to have a perfectly crafted plan in order to make the most out of an idea or business. The aim of this paper is to emphasize the importance of intangible assets when it comes to machine vision inspection of thermoplastic materials pointing out some aspects related to knowledge based assets and their need for a success idea to be developed in a successful product.

  1. Statistical investigations into the erosion of material from the tool in micro-electrical discharge machining

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2018-01-01

    This paper presents a statistical study of the erosion of material from the tool electrode in a micro-electrical discharge machining process. The work involves analysis of variance and analysis of means approaches on the results of the tool electrode wear rate obtained based on design...... current (Id) and discharge frequency (fd) control the erosion of material from the tool electrode. The material erosion from the tool electrode (Me) increases linearly with the discharge frequency. As the current index increases from 20 to 35, the Me decreases linearly by 29%, and then increases by of 36......%. The current index of 35 gives the minimum material erosion from the tool. It is observed that none of the two-factor interactions are significant in controlling the erosion of the material from the tool....

  2. Euro hybrid materials and structures. Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    Hausmann, Joachim M.; Siebert, Marc (eds.)

    2016-08-01

    In order to use the materials as best as possible, several different materials are usually mixed in one component, especially in the field of lightweight design. If these combinations of materials are joined inherently, they are called multi material design products or hybrid structures. These place special requirements on joining technology, design methods and manufacturing and are challenging in other aspects, too. The eight chapters with manuscripts of the presentations are: Chapter 1- Interface: What happens in the interface between the two materials? Chapter 2 - Corrosion and Residual Stresses: How about galvanic corrosion and thermal residual stresses in the contact zone of different materials? Chapter 3 - Characterization: How to characterize and test hybrid materials? Chapter 4 - Design: What is a suitable design and dimensioning method for hybrid structures? Chapter 5 - Machining and Processing: How to machine and process hybrid structures and materials? Chapter 6 - Component Manufacturing: What is a suitable manufacturing route for hybrid structures? Chapter 7 - Non-Destructive Testing and Quality Assurance: How to assure the quality of material and structures? Chapter 8 - Joining: How to join components of different materials?.

  3. Euro hybrid materials and structures. Proceedings

    International Nuclear Information System (INIS)

    Hausmann, Joachim M.; Siebert, Marc

    2016-01-01

    In order to use the materials as best as possible, several different materials are usually mixed in one component, especially in the field of lightweight design. If these combinations of materials are joined inherently, they are called multi material design products or hybrid structures. These place special requirements on joining technology, design methods and manufacturing and are challenging in other aspects, too. The eight chapters with manuscripts of the presentations are: Chapter 1- Interface: What happens in the interface between the two materials? Chapter 2 - Corrosion and Residual Stresses: How about galvanic corrosion and thermal residual stresses in the contact zone of different materials? Chapter 3 - Characterization: How to characterize and test hybrid materials? Chapter 4 - Design: What is a suitable design and dimensioning method for hybrid structures? Chapter 5 - Machining and Processing: How to machine and process hybrid structures and materials? Chapter 6 - Component Manufacturing: What is a suitable manufacturing route for hybrid structures? Chapter 7 - Non-Destructive Testing and Quality Assurance: How to assure the quality of material and structures? Chapter 8 - Joining: How to join components of different materials?

  4. Performance of a Horizontal Double Cylinder Type of Fresh Coffee Cherries Pulping Machine

    Directory of Open Access Journals (Sweden)

    Sukrisno Widyotomo

    2009-05-01

    Full Text Available Pulping is one important step in wet coffee processing method. Usually, pulping process uses a machine which constructed using wood or metal materials. A horizontal single cylinder type coffee pulping machine is the most popular machine in coffee processor and market. One of the weakness of a horizontal single cylinder type coffee pulping machine is high of broken beans. Broken beans is one of major aspect in defect system that result in low quality. Indonesian Coffee and Cocoa Research Institute has designed and tested a horizontal double cylinder type coffee pulping machine. Material tested is Robusta cherry, mature, 60—65% (wet basis moisture content, which size compostition of coffee cherries was 50.8% more than 15 mm diameter, 32% more than 10 mm diameter, and 16.6% to get through 10 mm hole diameter; 690—695 kg/m3 bulk density, and clean from methal and foreign materials. The result showed that this machine has 420 kg/h optimal capacity in operational conditions, 1400 rpm rotor rotation speed for unsorted coffee cherries with composition 53.08% whole parchment coffee, 16.92% broken beans, and 30% beans in the wet skin. For small size coffee cherries, 603 kg/h optimal capacity in operational conditions, 1600 rpm rotor rotation speed with composition 51.30% whole parchment coffee, 12.59% broken beans, and 36.1% beans in the wet skin. Finally, for medium size coffee cherries, 564 kg/h optimal capacity in operational conditions, 1800 rpm rotor rotation speed with composition 48.64% whole parchment coffee, 18.5% broken beans, and 32.86% beans in the wet skin.Key words : coffee, pulp, pulper, cylinder, quality.

  5. Development of large size NC trepanning and horning machine

    International Nuclear Information System (INIS)

    Wada, Yoshiei; Aono, Fumiaki; Siga, Toshihiko; Sudo, Eiichi; Takasa, Seiju; Fukuyama, Masaaki; Sibukawa, Koichi; Nakagawa, Hirokatu

    2010-01-01

    Due to the recent increase in world energy demand, construction of considerable number of nuclear and fossil power plant has been proceeded and is further planned. High generating capacity plant requires large forged components such as monoblock turbine rotor shafts and the dimensions of them tend to increase. Some of these components have center bore for material test, NDE and other use. In order to cope with the increase in production of these large forgings with center bores, a new trepanning machine, which exclusively bore a deep hole, was developed in JSW taking account of many accumulated experiences and know-how of experts. The machine is the world largest 400t trepanning and horning machine with numerical control and has many advantage in safety, the machining precision, machining efficiency, operability, labor-saving, and energy saving. Furthermore, transfer of the technical skill became easy through concentrated monitoring system based on numerically analysed experts' know-how. (author)

  6. Prediction of Machine Tool Condition Using Support Vector Machine

    International Nuclear Information System (INIS)

    Wang Peigong; Meng Qingfeng; Zhao Jian; Li Junjie; Wang Xiufeng

    2011-01-01

    Condition monitoring and predicting of CNC machine tools are investigated in this paper. Considering the CNC machine tools are often small numbers of samples, a condition predicting method for CNC machine tools based on support vector machines (SVMs) is proposed, then one-step and multi-step condition prediction models are constructed. The support vector machines prediction models are used to predict the trends of working condition of a certain type of CNC worm wheel and gear grinding machine by applying sequence data of vibration signal, which is collected during machine processing. And the relationship between different eigenvalue in CNC vibration signal and machining quality is discussed. The test result shows that the trend of vibration signal Peak-to-peak value in surface normal direction is most relevant to the trend of surface roughness value. In trends prediction of working condition, support vector machine has higher prediction accuracy both in the short term ('One-step') and long term (multi-step) prediction compared to autoregressive (AR) model and the RBF neural network. Experimental results show that it is feasible to apply support vector machine to CNC machine tool condition prediction.

  7. Precision machining commercialization

    International Nuclear Information System (INIS)

    1978-01-01

    To accelerate precision machining development so as to realize more of the potential savings within the next few years of known Department of Defense (DOD) part procurement, the Air Force Materials Laboratory (AFML) is sponsoring the Precision Machining Commercialization Project (PMC). PMC is part of the Tri-Service Precision Machine Tool Program of the DOD Manufacturing Technology Five-Year Plan. The technical resources supporting PMC are provided under sponsorship of the Department of Energy (DOE). The goal of PMC is to minimize precision machining development time and cost risk for interested vendors. PMC will do this by making available the high precision machining technology as developed in two DOE contractor facilities, the Lawrence Livermore Laboratory of the University of California and the Union Carbide Corporation, Nuclear Division, Y-12 Plant, at Oak Ridge, Tennessee

  8. Performance Analysis of Abrasive Waterjet Machining Process at Low Pressure

    Science.gov (United States)

    Murugan, M.; Gebremariam, MA; Hamedon, Z.; Azhari, A.

    2018-03-01

    Normally, a commercial waterjet cutting machine can generate water pressure up to 600 MPa. This range of pressure is used to machine a wide variety of materials. Hence, the price of waterjet cutting machine is expensive. Therefore, there is a need to develop a low cost waterjet machine in order to make the technology more accessible for the masses. Due to its low cost, such machines may only be able to generate water pressure at a much reduced rate. The present study attempts to investigate the performance of abrasive water jet machining process at low cutting pressure using self-developed low cost waterjet machine. It aims to study the feasibility of machining various materials at low pressure which later can aid in further development of an effective low cost water jet machine. A total of three different materials were machined at a low pressure of 34 MPa. The materials are mild steel, aluminium alloy 6061 and plastics Delrin®. Furthermore, a traverse rate was varied between 1 to 3 mm/min. The study on cutting performance at low pressure for different materials was conducted in terms of depth penetration, kerf taper ratio and surface roughness. It was found that all samples were able to be machined at low cutting pressure with varied qualities. Also, the depth of penetration decreases with an increase in the traverse rate. Meanwhile, the surface roughness and kerf taper ratio increase with an increase in the traverse rate. It can be concluded that a low cost waterjet machine with a much reduced rate of water pressure can be successfully used for machining certain materials with acceptable qualities.

  9. Surface quality analysis of die steels in powder-mixed electrical discharge machining using titan powder in fine machining

    Directory of Open Access Journals (Sweden)

    Banh Tien Long

    2016-06-01

    Full Text Available Improving the quality of surface molds after electrical discharge machining is still being considered by many researchers. Powder-mixed dielectric in electrical discharge machining showed that it is one of the processing methods with high efficiency. This article reports on the results of surface quality of mold steels after powder-mixed electrical discharge machining using titanium powder in fine machining. The process parameters such as electrode material, workpiece material, electrode polarity, pulse on-time, pulse off-time, current, and titanium powder concentration were considered in the research. These materials are most commonly used with die-sinking electrical discharge machining in the manufacture of molds and has been selected as the subject of research: workpiece materials were SKD61, SKT4, and SKD11 mold steels, and electrode materials were copper and graphite. Taguchi’s method is used to design experiments. The influence of the parameters on surface roughness was evaluated through the average value and ratio (S/N. Results showed that the parameters such as electrical current, electrode material, pulse on-time, electrode polarity, and interaction between the electrode materials with concentration powder mostly influence surface roughness and surface roughness at optimal parameters SRopt = 1.73 ± 0.39 µm. Analysis of the surface layer after powder-mixed electrical discharge machining using titanium powder in optimal conditions has shown that the white layer with more uniform thickness and increased hardness (≈861.0 HV, and amount and size of microscopic cracks, is reduced. This significantly leads to the increase in the quality of the surface layer.

  10. Influence of electrical resistivity and machining parameters on electrical discharge machining performance of engineering ceramics.

    Science.gov (United States)

    Ji, Renjie; Liu, Yonghong; Diao, Ruiqiang; Xu, Chenchen; Li, Xiaopeng; Cai, Baoping; Zhang, Yanzhen

    2014-01-01

    Engineering ceramics have been widely used in modern industry for their excellent physical and mechanical properties, and they are difficult to machine owing to their high hardness and brittleness. Electrical discharge machining (EDM) is the appropriate process for machining engineering ceramics provided they are electrically conducting. However, the electrical resistivity of the popular engineering ceramics is higher, and there has been no research on the relationship between the EDM parameters and the electrical resistivity of the engineering ceramics. This paper investigates the effects of the electrical resistivity and EDM parameters such as tool polarity, pulse interval, and electrode material, on the ZnO/Al2O3 ceramic's EDM performance, in terms of the material removal rate (MRR), electrode wear ratio (EWR), and surface roughness (SR). The results show that the electrical resistivity and the EDM parameters have the great influence on the EDM performance. The ZnO/Al2O3 ceramic with the electrical resistivity up to 3410 Ω·cm can be effectively machined by EDM with the copper electrode, the negative tool polarity, and the shorter pulse interval. Under most machining conditions, the MRR increases, and the SR decreases with the decrease of electrical resistivity. Moreover, the tool polarity, and pulse interval affect the EWR, respectively, and the electrical resistivity and electrode material have a combined effect on the EWR. Furthermore, the EDM performance of ZnO/Al2O3 ceramic with the electrical resistivity higher than 687 Ω·cm is obviously different from that with the electrical resistivity lower than 687 Ω·cm, when the electrode material changes. The microstructure character analysis of the machined ZnO/Al2O3 ceramic surface shows that the ZnO/Al2O3 ceramic is removed by melting, evaporation and thermal spalling, and the material from the working fluid and the graphite electrode can transfer to the workpiece surface during electrical discharge

  11. Fundamental investigation on influence of external heat on chip formation during thermal assisted machining

    Science.gov (United States)

    Alkali, A. U.; Ginta, T. L.; Abdulrani, A. M.; Elsiti, N. M.

    2018-04-01

    Various heat sources have been investigated by numerous researchers to reveal machinability benefits of thermally assisted machining (TAM) process. Fewer engineering materials have been tested. In the same vein, those researches continue to demonstrate effective performance of TAM in terms of bulk material removal rate, improved surface finish, prolong tool life and reduction of cutting forces among others. Experimental investigation on the strain-hardenability and flow stress of material removed with respect to increase in temperature in TAM has not been given attention in previous studies. This study investigated the pattern of chip morphology and segmentation giving close attention to influence of external heat source responsible for strain – hardenability of the material removed during TAM and dry machining at room temperature. Full immersion down cut milling was used throughout the machining conditions. Machining was conducted on AISI 316L using uncoated tungsten carbide end mill insert at varying cutting speeds (V) of 50, 79, and 100 m/min, and feed rates (f) of 0.15, 0.25, and 0.4 mm/tooth while the depth of cut was maintained at 0.2mm throughout the machining trials. The analyses of chip formation, segmentations and stain hardenability were carried out by using LMU light microscope, field emission microscopy and micro indentation. The study observed that build up edge is formed when a stagnation zone develops in front of tool tip which give rise to poor thermal gradient for conduction heat to be transferred within the bulk material during dry machining. This promotes varying strain – hardening of the material removed with evident high chips hardness and thickness, whereas TAM circumvents such impairment by softening the shear zone through local preheat.

  12. Radiation tests on selected electrical insulating materials for high-power and high voltage application

    International Nuclear Information System (INIS)

    Liptak, G.; Schuler, R.; Haberthuer, B.; Mueller, H.; Zeier, W.; Maier, P.; Schoenbacher, H.

    1985-01-01

    This report presents a comprehensive set of test results on the irradiation of insulating materials and systems used for the windings of rotating machines, dry-type transformers, and magnet coils. The materials were: Novolac, bisphenol-A, and cycloaliphatic types of epoxy; saturated and unsaturated polyesterimide; silicone, phenolic, and acrylic resins. The reinforcement consisted of glass mat, glass roving, glass cloth, mica paper, polyester mat, polyester roving, polyester cloth, aromatic polyamide paper, or combinations thereof. The materials were irradiated in an 8 MW pool reactor up to integrated doses of 10 8 Gy. On most samples, flexural properties were examined as recommended by IEC Standard 544. For tapes and varnishes, the breakdown voltage was measured. The adhesion of copper bars glued together with an epoxy resin was examined by means of a lap-shear test. A cupping test by means of the Erichsen apparatus was used to measure the flexibility of varnishes. The results are presented in tables and graphs for each of the materials tested. Those from mechanical tests show that the radiation resistance of composite resin-rich insulations depends not only on the base resin combination and the reinforcement material but, to a large degree, also on the adhesion between the two. It appears that better adhesion, and consequently higher radiation resistance, is obtained by special surface treatments of glass fibres. For laminates, higher radiation resistance is obtained with glass mat and resin combinations than with glass cloth as reinforcing materials. The breakdown voltage tests show that the application of mechanical stress to most irradiated samples causes the insulation layer to crack, resulting in lower dielectric strength. For a number of materials, the critical properties of flexural strength and breakdown voltage are above 50% of the initial value at doses between 10 7 and 10 8 Gy, i.e. a radiation index of 7 to 8 at 10 5 Gy/h. (orig.)

  13. Law machines: scale models, forensic materiality and the making of modern patent law.

    Science.gov (United States)

    Pottage, Alain

    2011-10-01

    Early US patent law was machine made. Before the Patent Office took on the function of examining patent applications in 1836, questions of novelty and priority were determined in court, within the forum of the infringement action. And at all levels of litigation, from the circuit courts up to the Supreme Court, working models were the media through which doctrine, evidence and argument were made legible, communicated and interpreted. A model could be set on a table, pointed at, picked up, rotated or upended so as to display a point of interest to a particular audience within the courtroom, and, crucially, set in motion to reveal the 'mode of operation' of a machine. The immediate object of demonstration was to distinguish the intangible invention from its tangible embodiment, but models also'machined' patent law itself. Demonstrations of patent claims with models articulated and resolved a set of conceptual tensions that still make the definition and apprehension of the invention difficult, even today, but they resolved these tensions in the register of materiality, performativity and visibility, rather than the register of conceptuality. The story of models tells us something about how inventions emerge and subsist within the context of patent litigation and patent doctrine, and it offers a starting point for renewed reflection on the question of how technology becomes property.

  14. Mechanically Compliant Electronic Materials for Wearable Photovoltaics and Human-Machine Interfaces

    Science.gov (United States)

    O'Connor, Timothy Francis, III

    Applications of stretchable electronic materials for human-machine interfaces are described herein. Intrinsically stretchable organic conjugated polymers and stretchable electronic composites were used to develop stretchable organic photovoltaics (OPVs), mechanically robust wearable OPVs, and human-machine interfaces for gesture recognition, American Sign Language Translation, haptic control of robots, and touch emulation for virtual reality, augmented reality, and the transmission of touch. The stretchable and wearable OPVs comprise active layers of poly-3-alkylthiophene:phenyl-C61-butyric acid methyl ester (P3AT:PCBM) and transparent conductive electrodes of poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT:PSS) and devices could only be fabricated through a deep understanding of the connection between molecular structure and the co-engineering of electronic performance with mechanical resilience. The talk concludes with the use of composite piezoresistive sensors two smart glove prototypes. The first integrates stretchable strain sensors comprising a carbon-elastomer composite, a wearable microcontroller, low energy Bluetooth, and a 6-axis accelerometer/gyroscope to construct a fully functional gesture recognition glove capable of wirelessly translating American Sign Language to text on a cell phone screen. The second creates a system for the haptic control of a 3D printed robot arm, as well as the transmission of touch and temperature information.

  15. Simultaneous scheduling of machines and mobile robots

    DEFF Research Database (Denmark)

    Dang, Vinh Quang; Nielsen, Izabela Ewa

    2013-01-01

    This paper deals with the problem of simultaneously scheduling machines and a number of autonomous mobile robots in a flexible manufacturing system (FMS). Besides capability of transporting materials between machines, the considered mobile robots are different from other material handling devices...

  16. Assessment of the gas dynamic trap mirror facility as intense neutron source for fusion material test irradiations

    International Nuclear Information System (INIS)

    Fischer, U.; Moeslang, A.; Ivanov, A.A.

    2000-01-01

    The gas dynamic trap (GDT) mirror machine has been proposed by the Budker Institute of nuclear physics, Novosibirsk, as a volumetric neutron source for fusion material test irradiations. On the basis of the GDT plasma confinement concept, 14 MeV neutrons are generated at high production rates in the two end sections of the axially symmetrical central mirror cell, serving as suitable irradiation test regions. In this paper, we present an assessment of the GDT as intense neutron source for fusion material test irradiations. This includes comparisons to irradiation conditions in fusion reactor systems (ITER, Demo) and the International Fusion Material Irradiation Facility (IFMIF), as well as a conceptual design for a helium-cooled tubular test assembly elaborated for the largest of the two test zones taking proper account of neutronics, thermal-hydraulic and mechanical aspects. This tubular test assembly incorporates ten rigs of about 200 cm length used for inserting instrumented test capsules with miniaturized specimens taking advantage of the 'small specimen test technology'. The proposed design allows individual temperatures in each of the rigs, and active heating systems inside the capsules ensures specimen temperature stability even during beam-off periods. The major concern is about the maximum achievable dpa accumulation of less than 15 dpa per full power year on the basis of the present design parameters of the GDT neutron source. A design upgrading is proposed to allow for higher neutron wall loadings in the material test regions

  17. EDM machinability of SiCw/Al composites

    Science.gov (United States)

    Ramulu, M.; Taya, M.

    1989-01-01

    Machinability of high temperature composites was investigated. Target materials, 15 and 25 vol pct SiC whisker-2124 aluminum composites, were machined by electrodischarge sinker machining and diamond saw. The machined surfaces of these metal matrix composites were examined by SEM and profilometry to determine the surface finish. Microhardness measurements were also performed on the as-machined composites.

  18. 49 CFR 173.174 - Refrigerating machines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Refrigerating machines. 173.174 Section 173.174 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS SAFETY... Refrigerating machines. A refrigerating machine assembled for shipment and containing 7 kg (15 pounds) or less...

  19. MITS machine operations

    International Nuclear Information System (INIS)

    Flinchem, J.

    1980-01-01

    This document contains procedures which apply to operations performed on individual P-1c machines in the Machine Interface Test System (MITS) at AiResearch Manufacturing Company's Torrance, California Facility

  20. Coordinate measuring machines

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo

    This document is used in connection with three exercises of 2 hours duration as a part of the course GEOMETRICAL METROLOGY AND MACHINE TESTING. The exercises concern three aspects of coordinate measuring: 1) Measuring and verification of tolerances on coordinate measuring machines, 2) Traceabilit...... and uncertainty during coordinate measurements, 3) Digitalisation and Reverse Engineering. This document contains a short description of each step in the exercise and schemes with room for taking notes of the results.......This document is used in connection with three exercises of 2 hours duration as a part of the course GEOMETRICAL METROLOGY AND MACHINE TESTING. The exercises concern three aspects of coordinate measuring: 1) Measuring and verification of tolerances on coordinate measuring machines, 2) Traceability...

  1. Investigation of material removal rate and surface roughness during wire electrical discharge machining (WEDM of Inconel 625 super alloy by cryogenic treated tool electrode

    Directory of Open Access Journals (Sweden)

    Ashish Goyal

    2017-10-01

    Full Text Available The present investigation focuses the effect of process parameters on material removal rate (MRR and surface roughness (Ra in wire electric discharge machining of Inconel 625. Machining was done by using a normal zinc coated wire and cryogenic treated zinc coated wire. The experiments were performed by considering different process parameters viz. tool electrode, current intensity, pulse on time, pulse off time, wire feed and wire tension. The thickness of work material and dia. of wire are kept constant. Taguchi L18 (21 * 35 orthogonal array of experimental design is used to perform the experiments. Analysis of variance (ANOVA is employed to optimize the material removal rate and surface roughness. Based on analysis it is found that pulse on time, tool electrode and current intensity are the significant parameters that affect the material removal rate and surface roughness. The scanning electron microscopy (SEM are used to identify the microstructure of the machined work piece.

  2. Irradiaiton facilities for testing solid and liquid blanket breeder materials with in-situ tritium release measurements in the HFR Petten

    International Nuclear Information System (INIS)

    Conrad, R.; Debarberis, L.

    1991-01-01

    Lithium-based tritium breeder materials for solid and liquid fusion reactor blanket concepts are being tested in the High Flux Reactor (HFR) Petten with in-situ tritium release measurements since 1985, within the European Fusion Technology Programme and the BEATRIX-I programme. Ceramic breeder materials are being tested in the EXOTIC and COMPLIMENT experimental programmes and the liquid breeder material, Pb-17Li, is being tested in the LIBRETTO experimental programme. The in-pile experiments are performed with irradiation facilities developed by the Joint Research Centre (JRC) Petten. The irradiation vehicles are multi-channel rigs. The sample holders consist of independent, fully instrumented and triple contained capsules. The out-of-pile experimental equipment consist of twelve independent circuits for on-line tritium release and tritium permeation measurements and eight independent circuits for temperature control. The experimental achievements obtained so far contribute to the selection of candidate tritium breeder materials for blanket concepts of near future machines like NET, ITER and DEMO. (orig.)

  3. Machine learning enhanced optical distance sensor

    Science.gov (United States)

    Amin, M. Junaid; Riza, N. A.

    2018-01-01

    Presented for the first time is a machine learning enhanced optical distance sensor. The distance sensor is based on our previously demonstrated distance measurement technique that uses an Electronically Controlled Variable Focus Lens (ECVFL) with a laser source to illuminate a target plane with a controlled optical beam spot. This spot with varying spot sizes is viewed by an off-axis camera and the spot size data is processed to compute the distance. In particular, proposed and demonstrated in this paper is the use of a regularized polynomial regression based supervised machine learning algorithm to enhance the accuracy of the operational sensor. The algorithm uses the acquired features and corresponding labels that are the actual target distance values to train a machine learning model. The optimized training model is trained over a 1000 mm (or 1 m) experimental target distance range. Using the machine learning algorithm produces a training set and testing set distance measurement errors of learning. Applications for the proposed sensor include industrial scenario distance sensing where target material specific training models can be generated to realize low <1% measurement error distance measurements.

  4. HFR irradiation testing of fusion materials

    International Nuclear Information System (INIS)

    Conrad, R.; von der Hardt, P.; Loelgen, R.; Scheurer, H.; Zeisser, P.

    1984-01-01

    The present and future role of the High Flux Reactor Petten for fusion materials testing has been assessed. For practical purposes the Tokamak-based fusion reactor is chosen as a point of departure to identify material problems and materials data needs. The identification is largely based on the INTOR and NET design studies, the reported programme strategies of Japan, the U.S.A. and the European Communities for technical development of thermonuclear fusion reactors and on interviews with several experts. Existing and planned irradiation facilities, their capabilities and limitations concerning materials testing have been surveyed and discussed. It is concluded that fission reactors can supply important contributions for fusion materials testing. From the point of view of future availability of fission testing reactors and their performance it appears that the HFR is a useful tool for materials testing for a large variety of materials. Prospects and recommendations for future developments are given

  5. Increase of energy efficiency of testing of traction electric machines of direct and pulsating current

    Directory of Open Access Journals (Sweden)

    A.M. Afanasov

    2015-03-01

    Full Text Available The results of the analysis of the effect of the load current of traction electric machines when tested for heating on the total electricity consumption for the test are presented. It is shown that increase of load current at the heating test permits to significantly reduce the consumption of electrical energy, and reduce the testing time without reducing its quality.

  6. Metallizing of machinable glass ceramic

    International Nuclear Information System (INIS)

    Seigal, P.K.

    1976-02-01

    A satisfactory technique has been developed for metallizing Corning (Code 9658) machinable glass ceramic for brazing. Analyses of several bonding materials suitable for metallizing were made using microprobe analysis, optical metallography, and tensile strength tests. The effect of different cleaning techniques on the microstructure and the effect of various firing temperatures on the bonding interface were also investigated. A nickel paste, used for thick-film application, has been applied to obtain braze joints with strength in excess of 2000 psi

  7. Anticipating the friction coefficient of friction materials used in automobiles by means of machine learning without using a test instrument

    OpenAIRE

    TİMUR, Mustafa; AYDIN, Fatih

    2013-01-01

    The most important factor for designs in which friction materials are used is the coefficient of friction. The coefficient of friction has been determined taking such variants as velocity, temperature, and pressure into account, which arise from various factors in friction materials, and by analyzing the effects of these variants on friction materials. Many test instruments have been produced in order to determine the coefficient of friction. In this article, a study about the use ...

  8. "Comparison of some Structural Analyses Methods used for the Test Pavement in the Danish Road Testing Machine

    DEFF Research Database (Denmark)

    Baltzer, S.; Zhang, W.; Macdonald, R.

    1998-01-01

    A flexible test pavement, instrumented to measure stresses and strains in the three primary axes with the upper 400 mm of the subgrade, has been constructed and load tested in the Danish Road Testing Machine (RTM). One objective of this research, which is part of the International Pavement Subgrade...... Pressure Cells, Thermistors and Pore Pressure Sensors. Routine monitoring of instrument responses and surface profiles with a Profilometer and FWD/LWD structural testing were undertaken at regular intervals during the construction and load testing programmes.This paper compares various structural analysis...... methods used for the RTM test pavement with data from FWD testing undertaken after the construction and loading programmes. Multilayer linear elastic forward and backcalculation methods, a finite element program and MS Excel spreadsheet based methods are compared....

  9. Atomistic Simulations of Small-scale Materials Tests of Nuclear Materials

    International Nuclear Information System (INIS)

    Shin, Chan Sun; Jin, Hyung Ha; Kwon, Jun Hyun

    2012-01-01

    Degradation of materials properties under neutron irradiation is one of the key issues affecting the lifetime of nuclear reactors. Evaluating the property changes of materials due to irradiations and understanding the role of microstructural changes on mechanical properties are required for ensuring reliable and safe operation of a nuclear reactor. However, high dose of neuron irradiation capabilities are rather limited and it is difficult to discriminate various factors affecting the property changes of materials. Ion beam irradiation can be used to investigate radiation damage to materials in a controlled way, but has the main limitation of small penetration depth in the length scale of micro meters. Over the past decade, the interest in the investigations of size-dependent mechanical properties has promoted the development of various small-scale materials tests, e.g. nanoindentation and micro/nano-pillar compression tests. Small-scale materials tests can address the issue of the limitation of small penetration depth of ion irradiation. In this paper, we present small-scale materials tests (experiments and simulation) which are applied to study the size and irradiation effects on mechanical properties. We have performed molecular dynamics simulations of nanoindentation and nanopillar compression tests. These atomistic simulations are expected to significantly contribute to the investigation of the fundamental deformation mechanism of small scale irradiated materials

  10. Effect of Electric Discharge Machining on Material Removal Rate and White Layer Composition

    Directory of Open Access Journals (Sweden)

    SHAHID MEHMOOD

    2017-01-01

    Full Text Available In this study the MRR (Material Removal Rate of the aerospace grade (2024 T6 aluminum alloy 2024 T6 has been determined with copper electrode and kerosene oil is used as dielectric liquid. Discharge energy is controlled by electric current while keeping Pulse-ON time and Pulse-OFF time as constant. The characteristics of the EDMed (Electric Discharge Machined surface are discussed. The sub-surface defect due to arcing has been explained. As the surface material of tool electrode and workpiece melts simultaneously and there are chances of the contamination of both surfaces by the contents of each other. Therefore, the EDS (Energy Dispersive Spectroscopy of the white layer and base material of the workpiece was performed by SEM (Scanning Electron Microscope at the discharge currents of 3, 6 and 12 amperes. It was conformed that the contamination of the surface of the workpiece material occurred by carbon, copper and oxygen contents. The quantitative analysis of these contents with respect to the discharge current has been presented in this paper.

  11. Present status of mechanical testing technology at the Research Hot Laboratory

    International Nuclear Information System (INIS)

    Kizaki, M.; Tobita, T.; Koya, T.; Kikuchi, T.

    1993-01-01

    Mechanical tests of irradiated metallic materials at the Research Hot Laboratory(RHL) have been carried out for 30 years to support material research in JAERI and to evaluate the irradiation integrity of pressure vessel steel in commercial power plant. Two tensile testing machines and one Charpy impact testing machine are available for the examinations. One of the tensile testing machines has 1000 kgf load capacity under the vacuum of ∼ 10 -7 torr at the temperature of 1300degC max.. The other one has 10 tonf load capacity, and is utilized for the multi-purpose tests such as tensile and compressive tests in air atmosphere at the temperature between -160 and 900degC. Examinations cover tensile test, bending test, J ic fracture toughness test, low cycle fatigue test and so on. Charpy impact testing machine with notched-bar specimen is instrumented with 30 kgf-m capacity in the temperature range of -140 - 240 degC. To support these mechanical tests in RHL, special jigs, devices and instruments have been developed. (author)

  12. Plastic deformation tests on fragile materials using a thermal expansion machine

    International Nuclear Information System (INIS)

    Orozco, E.; Morales, A.; Mendoza, A.

    1991-01-01

    Applying an electrical current on an iron bar, a thermal expansion can be induced. We have taken advantage of this to deform fragile materials, in order to study their mechanical properties. In this paper we show some gels and high T c oxide superconductors (Author)

  13. Parametric and non-parametric models for lifespan modeling of insulation systems in electrical machines

    OpenAIRE

    Salameh , Farah; Picot , Antoine; Chabert , Marie; Maussion , Pascal

    2017-01-01

    International audience; This paper describes an original statistical approach for the lifespan modeling of electric machine insulation materials. The presented models aim to study the effect of three main stress factors (voltage, frequency and temperature) and their interactions on the insulation lifespan. The proposed methodology is applied to two different insulation materials tested in partial discharge regime. Accelerated ageing tests are organized according to experimental optimization m...

  14. Radioactive material packaging performance testing

    International Nuclear Information System (INIS)

    Romano, T.; Cruse, J.M.

    1991-02-01

    To provide uniform packaging of hazardous materials on an international level, the United Nations has developed packaging recommendations that have been implemented worldwide. The United Nations packaging recommendations are performance oriented, allowing for a wide variety of package materials and systems. As a result of this international standard, efforts in the United States are being directed toward use of performance-oriented packaging and elimination of specification (designed) packaging. This presentation will focus on trends, design evaluation, and performance testing of radioactive material packaging. The impacts of US Department of Transportation Dockets HM-181 and HM-169A on specification and low-specific activity radioactive material packaging requirements are briefly discussed. The US Department of Energy's program for evaluating radioactive material packings per US Department of Transportation Specification 7A Type A requirements, is used as the basis for discussing low-activity packaging performance test requirements. High-activity package testing requirements are presented with examples of testing performed at the Hanford Site that is operated by Westinghouse Hanford Company for the US Department of Energy. 5 refs., 2 tabs

  15. Demonstration test on manufacturing 200 l drum inner shielding material for recycling of reactor operating metal scrap

    International Nuclear Information System (INIS)

    Umemura, A.; Kimura, K.; Ueno, H.

    1993-01-01

    Low-level reactor wastes should be safely recycled considering those resource values, the reduction of waste disposal volume and environmental effects. The reasonable recycling system of reactor operating metal scrap has been studied and it was concluded that the 200 liter drum inner shielding material is a very promising product for recycling within the nuclear industry. The drum inner shielding material does not require high quality and so it is expected to be easily manufactured by melting and casting from roughly sorted scrap metals. This means that the economical scrap metal recycling system can be achieved by introducing it. Furthermore its use will ensure safety because of being contained in a drum. In order to realize this recycling system with the drum inner shielding material, the demonstration test program is being conducted. The construction of the test facility, which consists of a melting and refining furnace, a casting apparatus, a machining apparatus etc., was finishing in September, 1992

  16. Decontamination technology verification test on scraping surface soil on the highway roadside slopes using unmanned scraping machine

    International Nuclear Information System (INIS)

    Fujinaka, Hiroyuki; Kubota, Mitsuru; Shibuya, Susumu; Kasai, Yoshimitsu

    2013-01-01

    The restore the normal life in the contaminated area, reconstruction of the infrastructure is necessary and early decontamination of roads and roadside slopes of highway are required. Decontamination work of roadside slopes is conducted only by hand working so far, but on the high and steep roadside slopes it is desirable to carry out decontamination work by an unmanned scraping machine to reduce working hours and improve safety. In this verification test, decontamination work of the roadside slope of highway, of which area was 20m W x 15m L and divided into two sections, was implemented by the machine or by hand, and working hours and radiation exposure dose were measured. As the results of the test, working hours and radiation exposure dose by the machine were 49% and 63% respectively compared to those by hand. Based on the results, cost and radiation dose for decontamination work on larger slopes were evaluated. Cost by the machine is estimated to be less than that by hand where the area is over 4,000m 2 . It is confirmed that the decontamination work of roadside slopes by the machine can be done more quickly and safely in comparison with hand working. (author)

  17. Analysis of the application of poly-nanocrystalline diamond tools for ultra precision machining of steel with ultrasonic assistance

    Science.gov (United States)

    Doetz, M.; Dambon, O.; Klocke, F.; Bulla, B.; Schottka, K.; Robertson, D. J.

    2017-10-01

    Ultra-precision diamond turning enables the manufacturing of parts with mirror-like surfaces and highest form accuracies out of non-ferrous, a few crystalline and plastic materials. Furthermore, an ultrasonic assistance has the ability to push these boundaries and enables the machining of materials like steel, which is not possible in a conventional way due to the excessive tool wear caused by the affinity of carbon to iron. Usually monocrystalline diamonds tools are applied due to their unsurpassed cutting edge properties. New cutting tool material developments have shown that it is possible to produce tools made of nano-polycrystalline diamonds with cutting edges equivalent to monocrystalline diamonds. In nano-polycrystalline diamonds ultra-fine grains of a few tens of nanometers are firmly and directly bonded together creating an unisotropic structure. The properties of this material are described to be isotropic, harder and tougher than those of the monocrystalline diamonds, which are unisotropic. This publication will present machining results from the newest investigations of the process potential of this new polycrystalline cutting material. In order to provide a baseline with which to characterize the cutting material cutting experiments on different conventional machinable materials like Cooper or Aluminum are performed. The results provide information on the roughness and the topography of the surface focusing on the comparison to the results while machining with monocrystalline diamond. Furthermore, the cutting material is tested in machining steel with ultrasonic assistance with a focus on tool life time and surface roughness. An outlook on the machinability of other materials will be given.

  18. Thermal Analysis for Condition Monitoring of Machine Tool Spindles

    International Nuclear Information System (INIS)

    Clough, D; Fletcher, S; Longstaff, A P; Willoughby, P

    2012-01-01

    Decreasing tolerances on parts manufactured, or inspected, on machine tools increases the requirement to have a greater understanding of machine tool capabilities, error sources and factors affecting asset availability. Continuous usage of a machine tool during production processes causes heat generation typically at the moving elements, resulting in distortion of the machine structure. These effects, known as thermal errors, can contribute a significant percentage of the total error in a machine tool. There are a number of design solutions available to the machine tool builder to reduce thermal error including, liquid cooling systems, low thermal expansion materials and symmetric machine tool structures. However, these can only reduce the error not eliminate it altogether. It is therefore advisable, particularly in the production of high value parts, for manufacturers to obtain a thermal profile of their machine, to ensure it is capable of producing in tolerance parts. This paper considers factors affecting practical implementation of condition monitoring of the thermal errors. In particular is the requirement to find links between temperature, which is easily measureable during production and the errors which are not. To this end, various methods of testing including the advantages of thermal images are shown. Results are presented from machines in typical manufacturing environments, which also highlight the value of condition monitoring using thermal analysis.

  19. Machining of Metal Matrix Composites

    CERN Document Server

    2012-01-01

    Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...

  20. FY 1999 project on the development of new industry support type international standards. Standardization of methods to measure/evaluate characteristics of micro-machine use materials; 1999 nendo shinki sangyo shiengata kokusai hyojun kaihatsu jigyo seika hokokusho. Micro machine yo zairyo no tokusei keisoku hyoka hoho no hyojunka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Study was conducted with the aim of developing the standard tensile test method which enables the measurement/evaluation of mechanical properties of various kinds of thin film materials with thickness of 10{mu}m or below and width of 100{mu}m or below and of making it a draft for the international standards. The FY 1999 results were summarized. As to the Round Robin Test, Si test pieces were so fabricated by bulk micro-machining that comparisons in testing method can easily be made. Concerning the test machine, the measurement of deformation and strain of test pieces at the time of tensile test was made possible with the introduction of an optical microscope with interferometer and CCD camera for image processing. The measurement was also made possible of Young' modulus of polycrystal Si films of test pieces different in length. Relating to the optimization of standard test pieces, basic tests were carried out on the analysis of gradients of sputter thin films/the trend of grain formation state, measurement of residual stress of Ni plated films, etc. In the survey of the adaptability to standardization, it was found out that industrial circles in Europe and the U.S. are not interested in the standardization which produces no direct profits. (NEDO)

  1. Developing test materials for dyscalculia

    DEFF Research Database (Denmark)

    Lindenskov, Lena; Bent, Lindhardt,

    Aims, requirements and context for the development of test materials for dyscalculia are analyzed. The test materials are to be used for Grade 4 pupils in Danish primary schools. Preliminary results are presented from focus group interview with adolescents and adults, who see themselves as being...

  2. Data acquisition testing in supercritical water oxidation using machine cutting oils and metals

    International Nuclear Information System (INIS)

    Garcia, K.M.

    1996-01-01

    The Department of Energy, the Navy, and SERDP provided funding for an extensive series of testing of a Supercritical Water Oxidation (SCWO) system. The goal of the testing was to create performance data on the process when dealing with highly chlorinated wastes containing heavy metals, and radionuclides. The testing was performed in a MODAR vessel oxidizer. Performance was measured by the ability of the process to achieve greater than 99.99% destruction of the organic content, to partition the metals and radionuclide surrogates for mass balance, and survive the highly corrosive species in the effluent. The test data has shown that these goals were accomplished. 30 gal/day of highly chlorinated machine cutting oil was treated for 130 hrs. There were no significant corrosion or solids handling problems. This machine cutting oil, TRIM reg-sign SOL was chosen by DOE for its complex nature and has proven to be one of the more refractory organic feeds encountered by MODAR. The Navy provided 8 waste streams collected from their shore facilities operation. These paints varied in solids content with wastes such as paint chips, and adhesives. The ninth test run was with all 8 series of wastes combined. The MODAR system successfully treated all of these waste streams providing performance data on the ability of SCWO to treat difficult sludges

  3. Reducing the uncertainty in robotic machining by modal analysis

    Science.gov (United States)

    Alberdi, Iñigo; Pelegay, Jose Angel; Arrazola, Pedro Jose; Ørskov, Klaus Bonde

    2017-10-01

    The use of industrial robots for machining could lead to high cost and energy savings for the manufacturing industry. Machining robots offer several advantages respect to CNC machines such as flexibility, wide working space, adaptability and relatively low cost. However, there are some drawbacks that are preventing a widespread adoption of robotic solutions namely lower stiffness, vibration/chatter problems and lower accuracy and repeatability. Normally due to these issues conservative cutting parameters are chosen, resulting in a low material removal rate (MRR). In this article, an example of a modal analysis of a robot is presented. For that purpose the Tap-testing technology is introduced, which aims at maximizing productivity, reducing the uncertainty in the selection of cutting parameters and offering a stable process free from chatter vibrations.

  4. Materials Test Station

    Data.gov (United States)

    Federal Laboratory Consortium — When completed, the Materials Test Station at the Los Alamos Neutron Science Center will meet mission need. MTS will provide the only fast-reactor-like irradiation...

  5. A new machine for continuous renal replacement therapy: from development to clinical testing.

    Science.gov (United States)

    Ricci, Zaccaria; Salvatori, Gabriella; Bonello, Monica; Ratanarat, Ranistha; Andrikos, Emilios; Dan, Maurizio; Piccinni, Pasquale; Ronco, Claudio

    2005-01-01

    A new continuous renal replacement therapy machine has been designed to fulfill the expectations of nephrologists and intensivists operating in the common ground of critical care nephrology. The new equipment is called Prismaflex and it is the natural evolution of the PRISMA machine that has been utilized worldwide for continuous renal replacement therapy in the last 10 years. The authors performed a preliminary alpha-trial to establish the usability, flexibility and reliability of the new device. Accuracy was also tested by recording various operational parameters during different intermittent and continuous renal replacement modalities during 62 treatments. This article will describe our first experience with this new device and touch upon the historic and technologic background leading to its development.

  6. Advanced Machine learning Algorithm Application for Rotating Machine Health Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Kanemoto, Shigeru; Watanabe, Masaya [The University of Aizu, Aizuwakamatsu (Japan); Yusa, Noritaka [Tohoku University, Sendai (Japan)

    2014-08-15

    The present paper tries to evaluate the applicability of conventional sound analysis techniques and modern machine learning algorithms to rotating machine health monitoring. These techniques include support vector machine, deep leaning neural network, etc. The inner ring defect and misalignment anomaly sound data measured by a rotating machine mockup test facility are used to verify the above various kinds of algorithms. Although we cannot find remarkable difference of anomaly discrimination performance, some methods give us the very interesting eigen patterns corresponding to normal and abnormal states. These results will be useful for future more sensitive and robust anomaly monitoring technology.

  7. Advanced Machine learning Algorithm Application for Rotating Machine Health Monitoring

    International Nuclear Information System (INIS)

    Kanemoto, Shigeru; Watanabe, Masaya; Yusa, Noritaka

    2014-01-01

    The present paper tries to evaluate the applicability of conventional sound analysis techniques and modern machine learning algorithms to rotating machine health monitoring. These techniques include support vector machine, deep leaning neural network, etc. The inner ring defect and misalignment anomaly sound data measured by a rotating machine mockup test facility are used to verify the above various kinds of algorithms. Although we cannot find remarkable difference of anomaly discrimination performance, some methods give us the very interesting eigen patterns corresponding to normal and abnormal states. These results will be useful for future more sensitive and robust anomaly monitoring technology

  8. Thermal testing of solid neutron shielding materials

    International Nuclear Information System (INIS)

    Boonstra, R.H.

    1993-01-01

    In May-June 1989 the first series of full-scale thermal tests was performed on three shielding materials: Bisco Products NS-4-FR, and Reactor Experiments RX-201 and RX-207. The tests are described in Thermal Testing of Solid Neutron Shielding Materials, GA-A19897, R.H. Boonstra, General Atomics (1990), and demonstrated the acceptability of these materials in a thermal accident. Subsequent design changes to the cask rendered these materials unattractive in terms of weight or adequate service temperature margin. For the second test series a material specification was developed for a polypropylene based neutron shield with a softening point of at least 280degF. Table 1 lists the neutron shield materials tested. The Envirotech and Bisco materials are not polypropylene, but were tested as potential backup materials in the event that a satisfactory polypropylene could not be found. The Bisco modified NS-4 and Reactor Experiments HMPP are both acceptable materials from a thermal accident standpoint for use in the shipping cask. Tests of the Kobe PP-R01 and Envirotech HDPE were stopped for safety reasons, due to inability to deal with the heavy smoke, before completion of the 30-minute heating phase. However these materials may prove satisfactory if they could undergo the complete heating. (J.P.N.)

  9. Theory and practice in machining systems

    CERN Document Server

    Ito, Yoshimi

    2017-01-01

    This book describes machining technology from a wider perspective by considering it within the machining space. Machining technology is one of the metal removal activities that occur at the machining point within the machining space. The machining space consists of structural configuration entities, e.g., the main spindle, the turret head and attachments such the chuck and mandrel, and also the form-generating movement of the machine tool itself. The book describes fundamental topics, including the form-generating movement of the machine tool and the important roles of the attachments, before moving on to consider the supply of raw materials into the machining space, and the discharge of swarf from it, and then machining technology itself. Building on the latest research findings “Theory and Practice in Machining System” discusses current challenges in machining. Thus, with the inclusion of introductory and advanced topics, the book can be used as a guide and survey of machining technology for students an...

  10. Obtainment, machining and wear of metal matrix composites processed by powder metallurgy; Obtencao, usinagem e desgaste de materiais compositos de matriz metalica processados via metalurgia do po

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Edilson Rosa Barbosa de. E-mail: erbjesus@usp.br

    1998-07-01

    The aim of this investigation was the obtainment of metal matrix composites (MMC) by the route of powder metallurgy, and the valuation of these materials with relation to their machining and wear characteristics. Firstly, were obtained pure commercial aluminium matrix composites materials, with 5, 10 and 15% volumetric fraction of silicon carbide particles. Was also obtained a material without reinforcement particles in order to verify by comparison, the influence of addition of reinforcement particles. The obtained materials were characterized physics (hydrostatic density), mechanics (hardness and tensile tests) and microstructurally (optical microscopy and scanning electron microscopy). The results showed a homogeneous distribution of reinforcement particles in the composite, and improvement in the mechanical properties, mainly tensile strength (UTS) in comparison to the unreinforced material. After, tests were made to verify the materials behavior during machining and to check the performance of several tool materials (cemented carbide, ceramics and polycrystalline diamond). In these tests, values of the cutting force were measured by instrumented tool-holders. Phenomena such as tool wear, built-up edge formation and mechanism of chip formation were also observed and evaluated. The results from the cemented carbide tool tests, were utilised for the machinability index determination of each material. These results were applied to the Taylor equation and the equation constants for each material and test conditions were determined. The results showed that the inclusion of silicon carbide particles made extremely difficult the machining of the composites, and only with diamond tool, satisfactory results were obtained. At last, wear tests were performed to verify the influence of the reinforcement particles in the characteristics of wear resistance of the materials. The results obtained were utilized in the wear coefficient determination for each material. The

  11. Electrochemical Machining – Special Equipment and Applications in Aircraft Industry

    Directory of Open Access Journals (Sweden)

    Ruszaj Adam

    2016-06-01

    Full Text Available Electrochemical machining is an unique method of shaping in which, for optimal parameters tool has no wear, surface layer properties after machining are similar to the core material and surface quality and accuracy increase together with material removal rate increase. Such advantages of electrochemical machining, besides of some ecological problems, create industry interest in the range of manufacturing elements made of materials with special properties (i.e. turbine blades of flow aircrafts engines. In the paper the nowadays possibilities and recent practical application of electrochemical machining in aircraft have been presented.

  12. Compression of pulsed electron beams for material tests

    Science.gov (United States)

    Metel, Alexander S.

    2018-03-01

    In order to strengthen the surface of machine parts and investigate behavior of their materials exposed to highly dense energy fluxes an electron gun has been developed, which produces the pulsed beams of electrons with the energy up to 300 keV and the current up to 250 A at the pulse width of 100-200 µs. Electrons are extracted into the accelerating gap from the hollow cathode glow discharge plasma through a flat or a spherical grid. The flat grid produces 16-cm-diameter beams with the density of transported per one pulse energy not exceeding 15 J·cm-2, which is not enough even for the surface hardening. The spherical grid enables compression of the beams and regulation of the energy density from 15 J·cm-2 up to 15 kJ·cm-2, thus allowing hardening, pulsed melting of the machine part surface with the further high-speed recrystallization as well as an explosive ablation of the surface layer.

  13. Hybrid propulsion testing using direct-drive electrical machines for super yacht and inland shipping

    NARCIS (Netherlands)

    Paulides, J.J.H.; Djukic, N.; de Roon, J.A.; Encica, L.

    2016-01-01

    Hybrid or full electric propulsions for inland ships are becoming more popular. In these application, direct-drive PM propulsion motors are a preferred machine configuration. This paper discusses the challenges to determine the losses, as estimated with simulations, during the testing procedures of

  14. Simulator for materials testing reactors

    International Nuclear Information System (INIS)

    Takemoto, Noriyuki; Sugaya, Naoto; Ohtsuka, Kaoru; Hanakawa, Hiroki; Onuma, Yuichi; Hosokawa, Jinsaku; Hori, Naohiko; Kaminaga, Masanori; Tamura, Kazuo; Hotta, Kohji; Ishitsuka, Tatsuo

    2013-06-01

    A real-time simulator for both reactor and irradiation facilities of a materials testing reactor, “Simulator of Materials Testing Reactors”, was developed for understanding reactor behavior and operational training in order to utilize it for nuclear human resource development and to promote partnership with developing countries which have a plan to introduce nuclear power plant. The simulator is designed based on the JMTR (Japan Materials Testing Reactor), and it simulates operation, irradiation tests and various kinds of anticipated operational transients and accident conditions caused by the reactor and irradiation facilities. The development of the simulator was sponsored by the Japanese government as one of the specialized projects of advanced research infrastructure in order to promote basic as well as applied researches. This report summarizes the simulation components, hardware specification and operation procedure of the simulator. (author)

  15. Material testing facilities and programs for plasma-facing component testing

    Science.gov (United States)

    Linsmeier, Ch.; Unterberg, B.; Coenen, J. W.; Doerner, R. P.; Greuner, H.; Kreter, A.; Linke, J.; Maier, H.

    2017-09-01

    Component development for operation in a large-scale fusion device requires thorough testing and qualification for the intended operational conditions. In particular environments are necessary which are comparable to the real operation conditions, allowing at the same time for in situ/in vacuo diagnostics and flexible operation, even beyond design limits during the testing. Various electron and neutral particle devices provide the capabilities for high heat load tests, suited for material samples and components from lab-scale dimensions up to full-size parts, containing toxic materials like beryllium, and being activated by neutron irradiation. To simulate the conditions specific to a fusion plasma both at the first wall and in the divertor of fusion devices, linear plasma devices allow for a test of erosion and hydrogen isotope recycling behavior under well-defined and controlled conditions. Finally, the complex conditions in a fusion device (including the effects caused by magnetic fields) are exploited for component and material tests by exposing test mock-ups or material samples to a fusion plasma by manipulator systems. They allow for easy exchange of test pieces in a tokamak or stellarator device, without opening the vessel. Such a chain of test devices and qualification procedures is required for the development of plasma-facing components which then can be successfully operated in future fusion power devices. The various available as well as newly planned devices and test stands, together with their specific capabilities, are presented in this manuscript. Results from experimental programs on test facilities illustrate their significance for the qualification of plasma-facing materials and components. An extended set of references provides access to the current status of material and component testing capabilities in the international fusion programs.

  16. Field tests and machine learning approaches for refining algorithms and correlations of driver's model parameters.

    Science.gov (United States)

    Tango, Fabio; Minin, Luca; Tesauri, Francesco; Montanari, Roberto

    2010-03-01

    This paper describes the field tests on a driving simulator carried out to validate the algorithms and the correlations of dynamic parameters, specifically driving task demand and drivers' distraction, able to predict drivers' intentions. These parameters belong to the driver's model developed by AIDE (Adaptive Integrated Driver-vehicle InterfacE) European Integrated Project. Drivers' behavioural data have been collected from the simulator tests to model and validate these parameters using machine learning techniques, specifically the adaptive neuro fuzzy inference systems (ANFIS) and the artificial neural network (ANN). Two models of task demand and distraction have been developed, one for each adopted technique. The paper provides an overview of the driver's model, the description of the task demand and distraction modelling and the tests conducted for the validation of these parameters. A test comparing predicted and expected outcomes of the modelled parameters for each machine learning technique has been carried out: for distraction, in particular, promising results (low prediction errors) have been obtained by adopting an artificial neural network.

  17. Application of Hard Metal Weld Deposit in the Area of Mixing Organic Materials

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2014-01-01

    Full Text Available Any machine part is subject to degradation processes. Intensive wear occurs either when two bearing surfaces come into contact or when loose particles rub the function surface of a machine part. Soil processing machines are a good example. A similar process of abrasive wear occurs also in mixing machines or lines for material transport, such as worm-conveyors. The experiment part of this paper analyses hard metal weld deposit dedicated for renovation of abrasive stressed surfaces. In order to prolong the service life of a blade disc in a mixing machine Kreis-Biogas-Dissolver, the technology of hard surfacing by an electric arc was used. Tested hard metal electrodes were applied on a steel tape class 11 373. To eliminate mixing with the base material, weld beads were applied in two layers. Firstly, the weld bead was visually analyzed on a binocular microscope. Further, weld bead as well as the base material was analyzed from the metallographic point of view, whose aim was to identify the structure of weld metal and the origin of microcracks in weld bead. Moreover, there was also measured microhardness of weld metal. Abrasive resistance was tested according to the norm ČSN 01 5084, which is an abrasive cloth test. As in the mixing process also erosion wear occurs, there was also processed a test on a Bond device simulating stress of test samples by loose abrasive particles. The abrading agents were formed by broken stones of 8–16 mm in size. Based on the results of the individual tests, the recommendation of usage hard metal electrodes for prolonging service life of machine parts will be made.

  18. A nucleonic weighing machine

    International Nuclear Information System (INIS)

    Anon.

    1978-01-01

    The design and operation of a nucleonic weighing machine fabricated for continuous weighing of material over conveyor belt are described. The machine uses a 40 mCi cesium-137 line source and a 10 litre capacity ionization chamber. It is easy to maintain as there are no moving parts. It can also be easily removed and reinstalled. (M.G.B.)

  19. Fuels and materials testing capabilities in Fast Flux Test Facility

    International Nuclear Information System (INIS)

    Baker, R.B.; Chastain, S.A.; Culley, G.E.; Ethridge, J.L.; Lovell, A.J.; Newland, D.J.; Pember, L.A.; Puigh, R.J.; Waltar, A.E.

    1989-01-01

    The Fast Flux Test Facility (FFTF) reactor, which started operating in 1982, is a 400 MWt sodium-cooled fast neutron reactor located in Hanford, Washington State, and operated by Westinghouse Hanford Co. under contract with U.S. Department of Energy. The reactor has a wide variety of functions for irradiation tests and special tests, and its major purpose is the irradiation of fuel and material for liquid metal reactor, nuclear reactor and space reactor projects. The review first describes major technical specifications and current conditions of the FFTF reactor. Then the plan for irradiation testing is outlined focusing on general features, fuel pin/assembly irradiation tests, and absorber irradiation tests. Assemblies for special tests include the material open test assembly (MOTA), fuel open test assembly (FOTA), closed loop in-reactor assembly (CLIRA), and other special fuel assemblies. An interim examination and maintenance cell (FFTF/IEM cell) and other hot cells are used for nondestructive/destructive tests and physical/mechanical properties test of material after irradiation. (N.K.)

  20. Precision Machining When Cutting with Leading Plastic Deformation

    Directory of Open Access Journals (Sweden)

    N. A. Yaroslavtseva

    2017-01-01

    system, thereby raising the accuracy of processing through reducing a value of the elastic deformations of a work-piece in the cutting zone.The paper presents the comparative test results of the work-piece shape accuracy in cutting with LPD and in conventional cutting in two respects: profile deviation of the longitudinal section of the cylindrical surface and circularity deviation. The studies were carried out using a special BMSTU-designed installation, which allows us to regulate direction of the angle of LPD force action, and, consequently, the load values in direction perpendicular to the surface to be machined. The experiments were carried out on soft samples, made from the low rigid hard-to-machine materials, belonging to different groups of machining property. It is found that when cutting with LPD there is a significant reduction of shape errors. For the processing conditions, assumed in the experiments, as compared to the ordinary cutting a deviation of the profile of the longitudinal section and a circularity deviation were decreased by 2.4-3.3 times and 1.2-1.6 times, respectively.

  1. Multispecimen fatigue crack propagation testing

    International Nuclear Information System (INIS)

    Ermi, A.M.; Bauer, R.E.; Chin, B.A.; Straalsund, J.L.

    1981-01-01

    Chains of miniature center-cracked-tension specimens were tested on a conventional testing machine and on a prototypic in-reactor fatigue machine as part of the fusion reactor materials alloy development program. Annealed and 20 percent cold-worked 316 stainless steel specimens were cycled under various conditions of temperature, frequency, stress ratio and chain length. Crack growth rates determined from multispecimen visual measurements and from an electrical potential technique were consistent with those obtained by conventional test methods. Results demonstrate that multispecimen chain testing is a valid method of obtaining fatigue crack propagation information for alloy development. 8 refs

  2. Humanizing machines: Anthropomorphization of slot machines increases gambling.

    Science.gov (United States)

    Riva, Paolo; Sacchi, Simona; Brambilla, Marco

    2015-12-01

    Do people gamble more on slot machines if they think that they are playing against humanlike minds rather than mathematical algorithms? Research has shown that people have a strong cognitive tendency to imbue humanlike mental states to nonhuman entities (i.e., anthropomorphism). The present research tested whether anthropomorphizing slot machines would increase gambling. Four studies manipulated slot machine anthropomorphization and found that exposing people to an anthropomorphized description of a slot machine increased gambling behavior and reduced gambling outcomes. Such findings emerged using tasks that focused on gambling behavior (Studies 1 to 3) as well as in experimental paradigms that included gambling outcomes (Studies 2 to 4). We found that gambling outcomes decrease because participants primed with the anthropomorphic slot machine gambled more (Study 4). Furthermore, we found that high-arousal positive emotions (e.g., feeling excited) played a role in the effect of anthropomorphism on gambling behavior (Studies 3 and 4). Our research indicates that the psychological process of gambling-machine anthropomorphism can be advantageous for the gaming industry; however, this may come at great expense for gamblers' (and their families') economic resources and psychological well-being. (c) 2015 APA, all rights reserved).

  3. Dynamic analysis and vibration testing of CFRP drive-line system used in heavy-duty machine tool

    Science.gov (United States)

    Yang, Mo; Gui, Lin; Hu, Yefa; Ding, Guoping; Song, Chunsheng

    2018-03-01

    Low critical rotary speed and large vibration in the metal drive-line system of heavy-duty machine tool affect the machining precision seriously. Replacing metal drive-line with the CFRP drive-line can effectively solve this problem. Based on the composite laminated theory and the transfer matrix method (TMM), this paper puts forward a modified TMM to analyze dynamic characteristics of CFRP drive-line system. With this modified TMM, the CFRP drive-line of a heavy vertical miller is analyzed. And the finite element modal analysis model of the shafting is established. The results of the modified TMM and finite element analysis (FEA) show that the modified TMM can effectively predict the critical rotary speed of CFRP drive-line. And the critical rotary speed of CFRP drive-line is 20% higher than that of the original metal drive-line. Then, the vibration of the CFRP and the metal drive-line were tested. The test results show that application of the CFRP drive shaft in the drive-line can effectively reduce the vibration of the heavy-duty machine tool.

  4. Modification and upgradation of corrosion fatigue testing system

    International Nuclear Information System (INIS)

    Farooq, A.; Qamar, R.

    2006-08-01

    Stress Corrosion Cracking (SCC) and Corrosion Fatigue (CF) are important tests which are performed to check the integrity of structural materials operating in different environments, such as nuclear power system, steam and gas turbines, aircraft marine structure, pipelines and bridges. To establish the environmental testing facility on laboratory scale, NMD acquired a computerized (286 Based PC) electromechanical testing machine from M/S CorTest, USA. This machine was commissioned at NMD in 1989. Since then it has been utilized to test and qualify the materials provided by different establishments of PAEC for SCC and CF behavior. However, in October 2004, computer attached to the machine was corrupted and became out of order. Users were handicapped because there was no any alternate system i.e. Manual control tower to operate the machine. Then users approached to Computer Division to investigate the malfunctioning at the computer. Therefore, upon complete checkup of system, it was diagnosed that there was a serious problem in the hard disk and mother board of the computer. Much difficulty was faced in retrieving the application software from the obsolete 286 computer system. Then the basic aim was to replace the old computer with Pentium System. But with Pentium system application software was not working. Since we have already recovered full application software package including source programs, so all the seventeen programs has been thoroughly studied. Four programs had to be modified according to the new hardware. Now the new Pentium system with modified software has been interfaced with the machine. Machine was tested for the both types of above mentioned tests and compared with previous results. The performance of machine was confirmed satisfactory on the new setup. (author)

  5. Test for radioactive material transport package safety

    International Nuclear Information System (INIS)

    Li Guoqiang; Zhao Bing; Zhang Jiangang; Wang Xuexin; Ma Anping

    2012-01-01

    Regulations on radioactive material transport in China were introduced. Test facilities and data acquiring instruments for radioactive material package in China Institute for Radiation Protection were also introduced in this paper, which were used in drop test and thermal test. Test facilities were constructed according to the requirements of IAEA's 'Regulations for the Safe Transport of Radioactive Material' (TS-R-l) and Chinese 'Regulations for the Safe Transport of Radioactive Material' (GB 11806-2004). Drop test facilities were used in free drop test, penetration test, mechanical test (free drop test Ⅰ, free drop test Ⅱ and free drop test Ⅲ) of type A and type B packages weighing less than thirteen tons. Thermal test of type B packages can be carried out in the thermal test facilities. Certification tests of type FCo70-YQ package, type 30A-HB-01 package, type SY-I package and type XAYT-I package according to regulations were done using these facilities. (authors)

  6. Effect of beta phase composition and surface machining on the oxidation behavior of Zr-2.5Nb pressure tube material

    International Nuclear Information System (INIS)

    Nouduru, S.K.; Kiran Kumar, M.; Kain, V.; Khanna, A.S.

    2015-01-01

    Zr-2.5Nb is commonly used as the pressure tube material in pressurized heavy water reactors. it is also the pressure tube material for Advanced Heavy Water Reactor (AHWR) being developed indigenously in India with light water as coolant and water chemistry similar to Boiling Water Reactors (BWR). Oxidation of the pressure tube depends on various factors like material composition, microstructure, fabrication route, and water chemistry. In the present research, the role of the composition and morphology of second phase β on the high temperature and pressure oxidation behavior of Zr-2.5Nb pressure tube material in steam was systematically studied. The as-received pressure tube material (fabricated through cold worked and stress relieved, CWSR route) was subjected to selective heat treatments to generate microstructures containing predominantly β(Zr) (∼ 20% Nb) and β(Nb) (∼ 80% Nb) phases. The presence of such phases was characterized by X-ray diffraction and transmission electron microscopy-energy dispersive spectroscopy. Subsequently both the heat treated materials were subjected to surface machining. The Zr-2.5Nb material in different microstructural conditions was subjected to accelerated oxidation exposures in steam at 400 C. degrees, and 10 MPa pressure up to 30 days. Raman spectroscopy was carried out on the oxide surfaces to observe the variation in tetragonal versus monoclinic phase fractions with oxidation duration. The microstructure consisting of predominantly β(Nb) showed a relatively improved oxidation resistance as compared to the one with predominantly β(Zr). The tetragonal phase fraction in the oxide film decreased with oxidation time in all microstructural conditions and was found to be the least in the microstructure containing β(Zr) after 10 days of exposures. The explanation for the observed higher oxidation resistance of β(Nb) microstructure lies in the context of depleted matrix Nb content in the case of β(Nb). Surface machining

  7. Obtention, machining and wear of sintered alloys for automotive applications

    International Nuclear Information System (INIS)

    Jesus Filho, Edson Souza de

    2006-01-01

    The aim of this work was the development of materials for automotive applications, in particular, valve seat inserts for gasoline combustion engines. The development involved the following activities: processing by powder metallurgy techniques, heat treatment, mechanical and microstructural characterization, machining and wear of materials. This work was undertaken aiming cost reduction of this component by the use of cheaper and less pollutant elements, eliminating the presence of Co and Pb due to their high cost and toxicological effects, respectively. The accomplishment of a thorough research into patents revealed that the materials studied here present particular compositions and were not yet produced. The results of hardness measurements and the transverse radial strength of the studied materials, after heat treatment, revealed superior properties than the commercial alloys applied at the moment. The machining tests of the material without heat treatment indicated a similar behaviour in comparison to the commercial alloy, suggesting that the new alloy chemistry composition was not deleterious in this sense. After heat treatment, the obtained alloys presented a cutting force increase in relation to the commercial alloy. Wear tests results of heat treated materials presented smaller friction coefficient and mass loss than the commercial alloy, in ali cases. This was especially achieved due to the advantages offered by heat treatment allied to the addition of NbC and Ti/W carbides. The materials obtained here showed to be potential candidates to substitute with advantages, valve seat inserts made of Fe-Co alloys for gasoline combustion engines. (author)

  8. Virtual Machine in Automation Projects

    OpenAIRE

    Xing, Xiaoyuan

    2010-01-01

    Virtual machine, as an engineering tool, has recently been introduced into automation projects in Tetra Pak Processing System AB. The goal of this paper is to examine how to better utilize virtual machine for the automation projects. This paper designs different project scenarios using virtual machine. It analyzes installability, performance and stability of virtual machine from the test results. Technical solutions concerning virtual machine are discussed such as the conversion with physical...

  9. Thermal testing of solid neutron shielding materials

    International Nuclear Information System (INIS)

    Boonstra, R.H.

    1990-03-01

    The GA-4 and GA-9 spent fuel shipping casks employ a solid neutron shielding material. During a hypothetical thermal accident, any combustion of the neutron shield must not compromise the ability of the cask to contain the radioactive contents. A two-phase thermal testing program was carried out to assist in selecting satisfactory shielding materials. In the first phase, small-scale screening tests were performed on nine candidate materials using ASTM procedures. From these initial results, three of the nine candidates were chosen for inclusion in the second phase of testing, These materials were Bisco Products NS-4-FR, Reactor Experiments 201-1, and Reactor Experiments 207. In the second phase, each selected material was fabricated into a test article which simulated a full-scale of neutron shield from the cask. The test article was heated in an environmental prescribed by NRC regulations. Results of this second testing phase showed that all three materials are thermally acceptable

  10. Thermal testing of solid neutron shielding materials

    International Nuclear Information System (INIS)

    Boonstra, R.N.

    1990-01-01

    The GA-4 and GA-9 spent fuel shipping casks employ a solid neutron shielding material. During a hypothetical thermal accident, any combustion of the neutron shield must not compromise the ability of the cask to contain the radioactive contents. A two-phase thermal testing program was carried out to assist in selecting satisfactory shielding materials. In the first phase, small-scale screening tests were performed on nine candidate materials using ASTM procedures. From these initial results, three of the nine candidates were chosen for inclusion in the second phase of testing. These materials were Bisco Products NS-4-FR, Reactor Experiments 201-1, and Reactor Experiments 207. In the second phase, each selected material was fabricated into a test article which simulated a full-scale section of neutron shield from the cask. The test article was heated in an environment prescribed by NRC regulations. Results of this second testing phase show that all three materials are thermally acceptable

  11. Effect of machining fluid on the process performance of wire electrical discharge machining of nanocomposite ceramic

    Directory of Open Access Journals (Sweden)

    Zhang Chengmao

    2015-01-01

    Full Text Available Wire electric discharge machining (WEDM promise to be effective and economical techniques for the production of tools and parts from conducting ceramic blanks. However, the manufacturing of nanocomposite ceramics blanks with these processes is a long and costly process. This paper presents a new process of machining nanocomposite ceramics using WEDM. WEDM uses water based emulsion, polyvinyl alcohol and distilled water as the machining fluid. Machining fluid is a primary factor that affects the material removal rate and surface quality of WEDM. The effects of emulsion concentration, polyvinyl alcohol concentration and distilled water of the machining fluid on the process performance have been investigated.

  12. 46 CFR 154.430 - Material test.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Material test. 154.430 Section 154.430 Shipping COAST... § 154.430 Material test. (a) The membrane and the membrane supporting insulation must be made of... test for the membrane and the membrane supporting insulation must be submitted to the Commandant (CG...

  13. Buildings, fields of activity, testing facilities

    International Nuclear Information System (INIS)

    1974-01-01

    Since 1969 the activities of the Materialpruefungsanstalt Stuttgart (MPA) have grown quickly as planned, especially in the field of reactor safety research, which made it necessary to increase the staff to approximately 165 members, to supplement the machines and equipment and to extend the fields of activities occasioning a further departmental reorganization. At present the MPA has the following departments: 1. Teaching (materials testing, materials science and strength of materials) 2. Materials and Welding Technology 3. Materials Science and General Materials Testing with Tribology 4. Design and Strength 5. Creep and Fatigue Testing 6. Central Facilities 7. Vessel and Component Testing. (orig./RW) [de

  14. A fast hybrid methodology based on machine learning, quantum methods, and experimental measurements for evaluating material properties

    Science.gov (United States)

    Kong, Chang Sun; Haverty, Michael; Simka, Harsono; Shankar, Sadasivan; Rajan, Krishna

    2017-09-01

    We present a hybrid approach based on both machine learning and targeted ab-initio calculations to determine adhesion energies between dissimilar materials. The goals of this approach are to complement experimental and/or all ab-initio computational efforts, to identify promising materials rapidly and identify in a quantitative manner the relative contributions of the different material attributes affecting adhesion. Applications of the methodology to predict bulk modulus, yield strength, adhesion and wetting properties of copper (Cu) with other materials including metals, nitrides and oxides is discussed in this paper. In the machine learning component of this methodology, the parameters that were chosen can be roughly divided into four types: atomic and crystalline parameters (which are related to specific elements such as electronegativities, electron densities in Wigner-Seitz cells); bulk material properties (e.g. melting point), mechanical properties (e.g. modulus) and those representing atomic characteristics in ab-initio formalisms (e.g. pseudopotentials). The atomic parameters are defined over one dataset to determine property correlation with published experimental data. We then develop a semi-empirical model across multiple datasets to predict adhesion in material interfaces outside the original datasets. Since adhesion is between two materials, we appropriately use parameters which indicate differences between the elements that comprise the materials. These semi-empirical predictions agree reasonably with the trend in chemical work of adhesion predicted using ab-initio techniques and are used for fast materials screening. For the screened candidates, the ab-initio modeling component provides fundamental understanding of the chemical interactions at the interface, and explains the wetting thermodynamics of thin Cu layers on various substrates. Comparison against ultra-high vacuum (UHV) experiments for well-characterized Cu/Ta and Cu/α-Al2O3 interfaces is

  15. Fully automatic CNC machining production system

    Directory of Open Access Journals (Sweden)

    Lee Jeng-Dao

    2017-01-01

    Full Text Available Customized manufacturing is increasing years by years. The consumption habits change has been cause the shorter of product life cycle. Therefore, many countries view industry 4.0 as a target to achieve more efficient and more flexible automated production. To develop an automatic loading and unloading CNC machining system via vision inspection is the first step in industrial upgrading. CNC controller is adopted as the main controller to command to the robot, conveyor, and other equipment in this study. Moreover, machine vision systems are used to detect position of material on the conveyor and the edge of the machining material. In addition, Open CNC and SCADA software will be utilized to make real-time monitor, remote system of control, alarm email notification, and parameters collection. Furthermore, RFID has been added to employee classification and management. The machine handshaking has been successfully proposed to achieve automatic vision detect, edge tracing measurement, machining and system parameters collection for data analysis to accomplish industrial automation system integration with real-time monitor.

  16. Food Packaging Materials

    Science.gov (United States)

    1978-01-01

    The photos show a few of the food products packaged in Alure, a metallized plastic material developed and manufactured by St. Regis Paper Company's Flexible Packaging Division, Dallas, Texas. The material incorporates a metallized film originally developed for space applications. Among the suppliers of the film to St. Regis is King-Seeley Thermos Company, Winchester, Ma'ssachusetts. Initially used by NASA as a signal-bouncing reflective coating for the Echo 1 communications satellite, the film was developed by a company later absorbed by King-Seeley. The metallized film was also used as insulating material for components of a number of other spacecraft. St. Regis developed Alure to meet a multiple packaging material need: good eye appeal, product protection for long periods and the ability to be used successfully on a wide variety of food packaging equipment. When the cost of aluminum foil skyrocketed, packagers sought substitute metallized materials but experiments with a number of them uncovered problems; some were too expensive, some did not adequately protect the product, some were difficult for the machinery to handle. Alure offers a solution. St. Regis created Alure by sandwiching the metallized film between layers of plastics. The resulting laminated metallized material has the superior eye appeal of foil but is less expensive and more easily machined. Alure effectively blocks out light, moisture and oxygen and therefore gives the packaged food long shelf life. A major packaging firm conducted its own tests of the material and confirmed the advantages of machinability and shelf life, adding that it runs faster on machines than materials used in the past and it decreases product waste; the net effect is increased productivity.

  17. The achievements of the Z-machine

    International Nuclear Information System (INIS)

    Larousserie, D.

    2008-01-01

    The ZR-machine that represents the latest generation of Z-pinch machines has recently begun preliminary testing before its full commissioning in Albuquerque (Usa). During its test the machine has well operated with electrical currents whose intensities of 26 million Ampere are already 2 times as high as the intensity of the operating current of the previous Z-machine. In 2006 the Z-machine reached temperatures of 2 billions Kelvin while 100 million Kelvin would be sufficient to ignite thermonuclear fusion. In fact the concept of Z-pinch machines was imagined in the fifties but the technological breakthrough that has allowed this recent success and the reborn of Z-machine, was the replacement of gas by an array of metal wires through which the electrical current flows and vaporizes it creating an imploding plasma. It is not well understood why Z-pinch machines generate far more radiation than theoretically expected. (A.C.)

  18. Vibration Sensor Monitoring of Nickel-Titanium Alloy Turning for Machinability Evaluation

    Directory of Open Access Journals (Sweden)

    Tiziana Segreto

    2017-12-01

    Full Text Available Nickel-Titanium (Ni-Ti alloys are very difficult-to-machine materials causing notable manufacturing problems due to their unique mechanical properties, including superelasticity, high ductility, and severe strain-hardening. In this framework, the aim of this paper is to assess the machinability of Ni-Ti alloys with reference to turning processes in order to realize a reliable and robust in-process identification of machinability conditions. An on-line sensor monitoring procedure based on the acquisition of vibration signals was implemented during the experimental turning tests. The detected vibration sensorial data were processed through an advanced signal processing method in time-frequency domain based on wavelet packet transform (WPT. The extracted sensorial features were used to construct WPT pattern feature vectors to send as input to suitably configured neural networks (NNs for cognitive pattern recognition in order to evaluate the correlation between input sensorial information and output machinability conditions.

  19. Vibration Sensor Monitoring of Nickel-Titanium Alloy Turning for Machinability Evaluation.

    Science.gov (United States)

    Segreto, Tiziana; Caggiano, Alessandra; Karam, Sara; Teti, Roberto

    2017-12-12

    Nickel-Titanium (Ni-Ti) alloys are very difficult-to-machine materials causing notable manufacturing problems due to their unique mechanical properties, including superelasticity, high ductility, and severe strain-hardening. In this framework, the aim of this paper is to assess the machinability of Ni-Ti alloys with reference to turning processes in order to realize a reliable and robust in-process identification of machinability conditions. An on-line sensor monitoring procedure based on the acquisition of vibration signals was implemented during the experimental turning tests. The detected vibration sensorial data were processed through an advanced signal processing method in time-frequency domain based on wavelet packet transform (WPT). The extracted sensorial features were used to construct WPT pattern feature vectors to send as input to suitably configured neural networks (NNs) for cognitive pattern recognition in order to evaluate the correlation between input sensorial information and output machinability conditions.

  20. Machine learning of molecular properties: Locality and active learning

    Science.gov (United States)

    Gubaev, Konstantin; Podryabinkin, Evgeny V.; Shapeev, Alexander V.

    2018-06-01

    In recent years, the machine learning techniques have shown great potent1ial in various problems from a multitude of disciplines, including materials design and drug discovery. The high computational speed on the one hand and the accuracy comparable to that of density functional theory on another hand make machine learning algorithms efficient for high-throughput screening through chemical and configurational space. However, the machine learning algorithms available in the literature require large training datasets to reach the chemical accuracy and also show large errors for the so-called outliers—the out-of-sample molecules, not well-represented in the training set. In the present paper, we propose a new machine learning algorithm for predicting molecular properties that addresses these two issues: it is based on a local model of interatomic interactions providing high accuracy when trained on relatively small training sets and an active learning algorithm of optimally choosing the training set that significantly reduces the errors for the outliers. We compare our model to the other state-of-the-art algorithms from the literature on the widely used benchmark tests.

  1. Effect of machining parameters on surface integrity of silicon carbide ceramic using end electric discharge milling and mechanical grinding hybrid machining

    International Nuclear Information System (INIS)

    Ji, Renjie; Liu, Yonghong; Zhang, Yanzhen; Cai, Baoping; Li, Xiaopeng; Zheng, Chao

    2013-01-01

    A novel hybrid process that integrates end electric discharge (ED) milling and mechanical grinding is proposed. The process is able to effectively machine a large surface area on SiC ceramic with good surface quality and fine working environmental practice. The polarity, pulse on-time, and peak current are varied to explore their effects on the surface integrity, such as surface morphology, surface roughness, micro-cracks, and composition on the machined surface. The results show that positive tool polarity, short pulse on-time, and low peak current cause a fine surface finish. During the hybrid machining of SiC ceramic, the material is mainly removed by end ED milling at rough machining mode, whereas it is mainly removed by mechanical grinding at finish machining mode. Moreover, the material from the tool can transfer to the workpiece, and a combination reaction takes place during machining.

  2. Measuring Diagnostic Stand for Experimental Researches in Technology Machining

    Directory of Open Access Journals (Sweden)

    A. E. Dreval'

    2014-01-01

    Full Text Available The paper reviews applied techniques, methods, and structure of the control and measuring means to conduct experimental and scientific researches of cutting processes. Existing research methods in cutting the metals are divided by features, such as essence of methods, the number of records of physical indicators, the number of studied factors, duration of tests. The groups of methods are briefly characterized.The chair "Tool Engineering and Technologies" of BMSTU developed and made a diagnostic stand of control and measurements for conducting research activities in the field of materials processing technology by cutting to define rational technological decisions, when machining, and carry out an analysis of efficiency and economic feasibility of made decisions. The diagnostic stand contains modern the electronic equipment. Record of measuring parameters is made in real time with a possibility for visual representation of read results and mathematical and statistical processing of measurement results. The stand can be used in research laboratories of machine-building enterprises, laboratories of higher education institutions, and other scientific divisions.The paper presents a justification that the stand is reasonable to use for the following: completion and choice of rational cutting modes, workability assessment of new constructional materials, technical and operational characteristics of the processed surfaces, and operational properties of the cutting tools of various producers, choice of optimum geometrical parameters of the cutting tools and brands of the lubricant cooling technological means, as well as the energy consumption for the chosen machining process. The stand allows us to make an assessment of wear resistance and tribology-technical characteristics of tool materials, as well as an accuracy, rigidity, vibration stability of machines, both new and being in operation.

  3. Radioactive material package seal tests

    International Nuclear Information System (INIS)

    Madsen, M.M.; Humphreys, D.L.; Edwards, K.R.

    1990-01-01

    General design or test performance requirements for radioactive materials (RAM) packages are specified in Title 10 of the US Code of Federal Regulations Part 71 (US Nuclear Regulatory Commission, 1983). The requirements for Type B packages provide a broad range of environments under which the system must contain the RAM without posing a threat to health or property. Seals that provide the containment system interface between the packaging body and the closure must function in both high- and low-temperature environments under dynamic and static conditions. A seal technology program, jointly funded by the US Department of Energy Office of Environmental Restoration and Waste Management (EM) and the Office of Civilian Radioactive Waste Management (OCRWM), was initiated at Sandia National Laboratories. Experiments were performed in this program to characterize the behavior of several static seal materials at low temperatures. Helium leak tests on face seals were used to compare the materials. Materials tested include butyl, neoprene, ethylene propylene, fluorosilicone, silicone, Eypel, Kalrez, Teflon, fluorocarbon, and Teflon/silicone composites. Because most elastomer O-ring applications are for hydraulic systems, manufacturer low-temperature ratings are based on methods that simulate this use. The seal materials tested in this program with a fixture similar to a RAM cask closure, with the exception of silicone S613-60, are not leak tight (1.0 x 10 -7 std cm 3 /s) at manufacturer low-temperature ratings. 8 refs., 3 figs., 1 tab

  4. Design and Construction of the Plat Bending Machine

    International Nuclear Information System (INIS)

    Edy Sumarno; Abdul Hafid; Ismu H; Joko P W; Bambang Heru

    2003-01-01

    The plat-bending machine has been fabricated. The type is manual. That machine was made by plate, cylinder and U plat material. The machine has dimensions 110 mm in height, 650 mm in width, and 1200 mm in height. The capability of this machine is bending the plat with 2 mm in thickness and 1000 mm in width. This machine has the advantage to operate without electrical supply and easy to operate. (author)

  5. Permeation Tests on Polypropylene Fiber Materials

    Science.gov (United States)

    2018-03-16

    Permeation Tests on Polypropylene Fiber Materials Brandy J. White Martin H. Moore Brian J. Melde Laboratory for the Study of Molecular Interfacial...ABSTRACT Permeation Tests on Polypropylene Fiber Materials Brandy J. White, Martin H. Moore, Brian J. Melde Center for Bio/Molecular Science

  6. FBR metallic materials test manual (English version)

    International Nuclear Information System (INIS)

    Odaka, Susumu; Kato, Shoichi; Yoshida, Eiichi

    2003-06-01

    For the development of the fast breeder reactor, this manual describes the method of in-air and in-sodium material tests and the method of organization the data. This previous manual has revised in accordance with the revision of Japanese Industrial Standard (JIS) and the conversion to the international unit. The test methods of domestic committees such as the VAMAS (Versailles Project on Advanced Materials and Standards) workshop were also refereed. The material test technologies accumulated in this group until now were also incorporated. This English version was prepared in order to provide more engineers with the FBR metallic materials test manual. (author)

  7. Influence of TiB2 particles on machinability and machining parameter optimization of TiB2/Al MMCs

    Directory of Open Access Journals (Sweden)

    Ruisong JIANG

    2018-01-01

    Full Text Available In situ formed TiB2 particle reinforced aluminum matrix composites (TiB2/Al MMCs have some extraordinary properties which make them be a promising material for high performance aero-engine blade. Due to the influence of TiB2 particles, the machinability is still a problem which restricts the application of TiB2/Al MMCs. In order to meet the industrial requirements, the influence of TiB2 particles on the machinability of TiB2/Al MMCs was investigated experimentally. Moreover, the optimal machining conditions for this kind of MMCs were investigated in this study. The major conclusions are: (1 the machining force of TiB2/Al MMCs is bigger than that of non-reinforced alloy and mainly controlled by feed rate; (2 the residual stress of TiB2/Al MMCs is compressive while that of non-reinforced alloy is nearly neutral; (3 the surface roughness of TiB2/Al MMCs is smaller than that of non-reinforced alloy under the same cutting speed, but reverse result was observed when the feed rate increased; (4 a multi-objective optimization model for surface roughness and material removal rate (MRR was established, and a set of optimal parameter combinations of the machining was obtained. The results show a great difference from SiC particle reinforced MMCs and provide a useful guide for a better control of machining process of this material.

  8. Thermal testing of solid neutron shielding materials

    International Nuclear Information System (INIS)

    Boonstra, R.H.

    1992-09-01

    Two legal-weight truck casks the GA-4 and GA-9, will carry four PWR and nine BWR spent fuel assemblies, respectively. Each cask has a solid neutron shielding material separating the steel body and the outer steel skin. In the thermal accident specified by NRC regulations in 10CFR Part 71, the cask is subjected to an 800 degree C environment for 30 minutes. The neutron shield need not perform any shielding function during or after the thermal accident, but its behavior must not compromise the ability of the cask to contain the radioactive contents. In May-June 1989 the first series of full-scale thermal tests was performed on three shielding materials: Bisco Products NS-4-FR, and Reactor Experiments RX-201 and RX-207. The tests are described in Thermal Testing of Solid Neutron Shielding Materials, GA-AL 9897, R. H. Boonstra, General Atomics (1990), and demonstrated the acceptability of these materials in a thermal accident. Subsequent design changes to the cask rendered these materials unattractive in terms of weight or adequate service temperature margin. For the second test series, a material specification was developed for a polypropylene based neutron shield with a softening point of at least 280 degree F. The neutron shield materials tested were boronated (0.8--4.5%) polymers (polypropylene, HDPE, NS-4). The Envirotech and Bisco materials are not polypropylene, but were tested as potential backup materials in the event that a satisfactory polypropylene could not be found

  9. Fusion Materials Irradiation Test Facility: experimental capabilities and test matrix

    International Nuclear Information System (INIS)

    Opperman, E.K.

    1982-01-01

    This report describes the experimental capabilities of the Fusion Materials Irradiation Test Facility (FMIT) and reference material specimen test matrices. The description of the experimental capabilities and the test matrices has been updated to match the current single test cell facility ad assessed experimenter needs. Sufficient detail has been provided so that the user can plan irradiation experiments and conceptual hardware. The types of experiments, irradiation environment and support services that will be available in FMIT are discussed

  10. High-speed micro-electro-discharge machining.

    Energy Technology Data Exchange (ETDEWEB)

    Chandrasekar, Srinivasan Dr. (.School of Industrial Engineering, West Lafayette, IN); Moylan, Shawn P. (School of Industrial Engineering, West Lafayette, IN); Benavides, Gilbert Lawrence

    2005-09-01

    When two electrodes are in close proximity in a dielectric liquid, application of a voltage pulse can produce a spark discharge between them, resulting in a small amount of material removal from both electrodes. Pulsed application of the voltage at discharge energies in the range of micro-Joules results in the continuous material removal process known as micro-electro-discharge machining (micro-EDM). Spark erosion by micro-EDM provides significant opportunities for producing small features and micro-components such as nozzle holes, slots, shafts and gears in virtually any conductive material. If the speed and precision of micro-EDM processes can be significantly enhanced, then they have the potential to be used for a wide variety of micro-machining applications including fabrication of microelectromechanical system (MEMS) components. Toward this end, a better understanding of the impacts the various machining parameters have on material removal has been established through a single discharge study of micro-EDM and a parametric study of small hole making by micro-EDM. The main avenues for improving the speed and efficiency of the micro-EDM process are in the areas of more controlled pulse generation in the power supply and more controlled positioning of the tool electrode during the machining process. Further investigation of the micro-EDM process in three dimensions leads to important design rules, specifically the smallest feature size attainable by the process.

  11. Grinding, Machining Morphological Studies on C/SiC Composites

    Science.gov (United States)

    Xiao, Chun-fang; Han, Bing

    2018-05-01

    C/SiC composite is a typical material difficult to machine. It is hard and brittle. In machining, the cutting force is large, the material removal rate is low, the edge is prone to collapse, and the tool wear is serious. In this paper, the grinding of C/Si composites material along the direction of fiber distribution is studied respectively. The surface microstructure and mechanical properties of C/SiC composites processed by ultrasonic machining were evaluated. The change of surface quality with the change of processing parameters has also been studied. By comparing the performances of conventional grinding and ultrasonic grinding, the surface roughness and functional characteristics of the material can be improved by optimizing the processing parameters.

  12. Machine Vision Handbook

    CERN Document Server

    2012-01-01

    The automation of visual inspection is becoming more and more important in modern industry as a consistent, reliable means of judging the quality of raw materials and manufactured goods . The Machine Vision Handbook  equips the reader with the practical details required to engineer integrated mechanical-optical-electronic-software systems. Machine vision is first set in the context of basic information on light, natural vision, colour sensing and optics. The physical apparatus required for mechanized image capture – lenses, cameras, scanners and light sources – are discussed followed by detailed treatment of various image-processing methods including an introduction to the QT image processing system. QT is unique to this book, and provides an example of a practical machine vision system along with extensive libraries of useful commands, functions and images which can be implemented by the reader. The main text of the book is completed by studies of a wide variety of applications of machine vision in insp...

  13. A Study of Resin as Master Jewellery Material, Surface Quality and Machining Time Improvement by Implementing Appropriate Cutting Strategy

    Directory of Open Access Journals (Sweden)

    Puspaputra Paryana

    2017-01-01

    Full Text Available This paper deals with a research about art and jewellery product machining that focused in the selection of appropriate material for jewellery master which is machined by CNC. CNC is used for better surface finish for no undercut design and more complex ornament. The need of production speed requires minimum process without reducing the quality of detail ornament significantly. Problems occur when high surface quality is required. In that condition high speed spindle is used with low feeding speed, as a result is high temperature in cutter-material area will melt the resin and build the build-up edge (BUE. Due to the existence of BUE, the cutting tool will no longer cut the resin, as a result the resin will then melt due to friction and the melt resin will then stuck on the relief and surface finish become worst and rework should be done. When required surface is achieved problem also occur in next going process, that is silicon mould making. Due to galvanization process for silicon at about 170°C, resin material may be broken or cracked. Research is then conducted to select appropriate resin type suitable for all production steps.

  14. An evaluation of dental operative simulation materials.

    Science.gov (United States)

    He, Li-Hong; Foster Page, Lyndie; Purton, David

    2012-01-01

    The study was to evaluate the performance of different materials used in dental operative simulation and compare them with those of natural teeth. Three typical phantom teeth materials were compared with extracted permanent teeth by a nanoindentation system and evaluated by students and registered dentists on the drilling sensation of the materials. Moreover, the tool life (machinability) of new cylindrical diamond burs on cutting the sample materials was tested and the burs were observed. Although student and dentist evaluations were scattered and inconclusive, it was found that elastic modulus (E) and hardness (H) were not the main factors in determining the drilling sensation of the materials. The sensation of drilling is a reflection of cutting force and power consumption.An ideal material for dental simulation should be able to generate similar drilling resistance to that of natural tooth, which is the machinability of the material.

  15. Removal properties of low-thermal-expansion materials with rotating-sphere elastic emission machining

    Directory of Open Access Journals (Sweden)

    Masahiko Kanaoka et al

    2007-01-01

    Full Text Available Optical mirrors used in extreme ultraviolet lithography systems require a figure accuracy and a roughness of about 0.1 nm rms. In addition, mirror substrates must be low-thermal-expansion materials. Thus, in this study, we processed two low-thermal-expansion materials, ULE [K. Hrdina, B. Hanson, P. Fenn, R. Sabia, Proc. SPIE 4688 (2002 454.] (Corning Inc. and Zerodur [I. Mitra, M.J. Davis, J. Alkemper, Rolf Müller, H. Kohlmann, L. Aschke, E. Mörsen, S. Ritter, H. Hack, W. Pannhorst, Proc. SPIE 4688 (2002 462.] (SCHOTT AG, with elastic emission machining (EEM in order to evaluate the removal properties. Consequently, we successfully calculated the respective removal rates, because removal volumes were found to be proportional to process times in EEM. Moreover, we demonstrated that the surface roughness of Zerodur is reduced to 0.1 nm rms in the spatial wavelength range from 100 μm to 1 mm.

  16. Probability distribution of machining center failures

    International Nuclear Information System (INIS)

    Jia Yazhou; Wang Molin; Jia Zhixin

    1995-01-01

    Through field tracing research for 24 Chinese cutter-changeable CNC machine tools (machining centers) over a period of one year, a database of operation and maintenance for machining centers was built, the failure data was fitted to the Weibull distribution and the exponential distribution, the effectiveness was tested, and the failure distribution pattern of machining centers was found. Finally, the reliability characterizations for machining centers are proposed

  17. Dynamic analysis and vibration testing of CFRP drive-line system used in heavy-duty machine tool

    Directory of Open Access Journals (Sweden)

    Mo Yang

    2018-03-01

    Full Text Available Low critical rotary speed and large vibration in the metal drive-line system of heavy-duty machine tool affect the machining precision seriously. Replacing metal drive-line with the CFRP drive-line can effectively solve this problem. Based on the composite laminated theory and the transfer matrix method (TMM, this paper puts forward a modified TMM to analyze dynamic characteristics of CFRP drive-line system. With this modified TMM, the CFRP drive-line of a heavy vertical miller is analyzed. And the finite element modal analysis model of the shafting is established. The results of the modified TMM and finite element analysis (FEA show that the modified TMM can effectively predict the critical rotary speed of CFRP drive-line. And the critical rotary speed of CFRP drive-line is 20% higher than that of the original metal drive-line. Then, the vibration of the CFRP and the metal drive-line were tested. The test results show that application of the CFRP drive shaft in the drive-line can effectively reduce the vibration of the heavy-duty machine tool. Keywords: CFRP drive-line system, Dynamic behavior, Transfer matrix, Vibration measurement

  18. Testing of Replacement Bag Material

    International Nuclear Information System (INIS)

    Laurinat, J.E.

    1998-01-01

    Recently, the FB-Line bagout material was changed to simplify the processing of sand, slag, and crucible.The results of the strength tests and the outgassing measurements and calculations demonstrate that the proposed replacement nylon bag materials (HRMP and orange anti-static material) are acceptable substitutes for LDPE and the original nylon with respect to mechanical properties

  19. Design and adjustment on test bed of replacing subassembly machine control system for China experimental fast reactor

    International Nuclear Information System (INIS)

    Dong Shengguo; Ma Hongsheng; Zhao Lixia

    2008-01-01

    The present research concerns in the design and adjustment of replacing sub- assembly machine control system of China Experimental Fast Reactor. The design of replacing subassembly machine control system adopts some electric equipments, such as programmable controllers, digital DC drivers. The designed control system was adjusted on the test bed. The results indicate that the operation of the control system is steady and reliable, and designed control system can meet the needs of the design specification. (authors)

  20. Kernel Machine SNP-set Testing under Multiple Candidate Kernels

    Science.gov (United States)

    Wu, Michael C.; Maity, Arnab; Lee, Seunggeun; Simmons, Elizabeth M.; Harmon, Quaker E.; Lin, Xinyi; Engel, Stephanie M.; Molldrem, Jeffrey J.; Armistead, Paul M.

    2013-01-01

    Joint testing for the cumulative effect of multiple single nucleotide polymorphisms grouped on the basis of prior biological knowledge has become a popular and powerful strategy for the analysis of large scale genetic association studies. The kernel machine (KM) testing framework is a useful approach that has been proposed for testing associations between multiple genetic variants and many different types of complex traits by comparing pairwise similarity in phenotype between subjects to pairwise similarity in genotype, with similarity in genotype defined via a kernel function. An advantage of the KM framework is its flexibility: choosing different kernel functions allows for different assumptions concerning the underlying model and can allow for improved power. In practice, it is difficult to know which kernel to use a priori since this depends on the unknown underlying trait architecture and selecting the kernel which gives the lowest p-value can lead to inflated type I error. Therefore, we propose practical strategies for KM testing when multiple candidate kernels are present based on constructing composite kernels and based on efficient perturbation procedures. We demonstrate through simulations and real data applications that the procedures protect the type I error rate and can lead to substantially improved power over poor choices of kernels and only modest differences in power versus using the best candidate kernel. PMID:23471868

  1. Eddy current testing instruments manufactured by the production unit of the Brno Technical University

    International Nuclear Information System (INIS)

    Fiala, I.

    1989-01-01

    Three materials testing machines are described. The ECTER general-purpose machine for materials testing in diagnostics of selected components of nuclear power plants can be used in detection and monitoring of defects of non-ferromagnetic tubes in heat exchangers using an immersion probe for crack, wall thickness and corrosion detection. The instrument for inspection of pipe welding joints, DEST-1, is the sensor of the control system of a welder for axially welded pipes. The third instrument, a device for detection of surface defects in metallic materials is used for testing steel rod materials. It is used in screw mills. (M.D.). 2 figs

  2. High speed dry machining of MMCs with diamond tools

    International Nuclear Information System (INIS)

    Collins, J.L.

    2001-01-01

    The increasing use of metal matrix composites (MMCs) has raised new issues in their machining. Industrial demands for higher speed and dry machining of MMCs with improved component production to closer tolerances have driven the development of new tool materials. In particular, the wear characteristics of synthetic diamond tooling satisfy many of the requirements imposed in cutting these highly abrasive workpieces. The use of diamond tool materials, such as polycrystalline diamond (PCD), has resulted in tool life improvements which, allied with environmental considerations, show great potential for the development of dry cutting. This paper explores the wear characteristics of PCD, which is highly suited to the dry machining of particulate silicon carbide MMCs. Also, two further diamond tool materials are evaluated - chemical vapor deposition (CVD) thick layer diamond and synthetic single crystal diamond. Their suitability for the efficient machining of high volume fraction MMC materials is shown and their potential impact an the subsequent acceptance and integration of MMCs into engineering components is discussed. (author)

  3. Stable materials for fluorine-rich environments

    International Nuclear Information System (INIS)

    Holcombe, C.E. Jr.; Kovach, L.

    1982-01-01

    An evaluation of materials performance in a 2F 2 /1H 2 combustion chamber indicated that lanthanum boride (LaB 6 )-based ceramics were the best materials tested, with LaB 6 -10 vol % carbon composite exhibiting excellent stability. The new LaB 6 /carbon material provides good corrosion protection while improving machinability and thermal shock resistance compared to LaB 6 alone. 8 references, 5 figures, 1 table

  4. Influence of edge radius of sintered-carbide tip on roughness of machined surface

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available Increasing of cutting speed and thus increasing labour productivity is observed as a current trend in engineering production. This effort results to development of new cutting materials which are more capable to resist increased requirements on machined surface as well as operating life of the instrument. Nowadays, the most widely used materials used for cutting instruments are sintered carbides which are alloyed by other metals. The goal of this paper is to analyse change in quality of machined surface depending on the change of cutting conditions. For cutting operation, there were used a milling cutter high-speed steel 90 (HSS and removable sintered-carbide tips with different radius. Steel 12 050 hardened for 17 HRC was used as a machined material. Firstly, hardness of machined as well as machining materials was analysed. Further, metallographic analysis and measurement of microhardness of the individual structure phases was processed. Cutting conditions of both instruments were selected depending on the machined material. Surface roughness indicates the quality of machined surface.

  5. Femtosecond laser micro-machined polyimide films for cell scaffold applications

    DEFF Research Database (Denmark)

    Antanavičiute, Ieva; Šimatonis, Linas; Ulčinas, Orestas

    2018-01-01

    of commercially available 12.7 and 25.4μm thickness polyimide (PI) film was applied. Mechanical properties of the fabricated scaffolds, i.e. arrays of differently spaced holes, were examined via custom-built uniaxial micro-tensile testing and finite element method simulations. We demonstrate that experimental...... micro-tensile testing results could be numerically simulated and explained by two-material model, assuming that 2-6μm width rings around the holes possessed up to five times higher Young's modulus and yield stress compared with the rest of the laser intacted PI film areas of 'dog-bone'-shaped specimens......Engineering of sophisticated synthetic 3D scaffolds that allow controlling behaviour and location of the cells requires advanced micro/nano-fabrication techniques. Ultrafast laser micro-machining employing a 1030-nm wavelength Yb:KGW femtosecond laser and a micro-fabrication workstation for micro-machining...

  6. Study of the Formability of Laminated Lightweight Metallic Materials

    Directory of Open Access Journals (Sweden)

    Girjob Claudia

    2017-01-01

    Full Text Available The main objective of this work was to test the formability of laminated materials. Laminated materials are considered a good choice when parts with reduced weight are considered. Thus, a laminated material, aluminum - polypropylene - aluminum (Al-PP-Al, as sheet 1.2 mm and 1.4 mm thickness was used. Before processing the material by means of unconventional plastic deformation, its formability was determined by running the Nakajima test. After obtaining the forming limit curves, the material was machined by means of incremental forming.

  7. Railgun bore material test results

    International Nuclear Information System (INIS)

    Wang, S.Y.; Burton, R.L.; Witherspoon, F.D.; Bloomberg, H.W.; Goldstein, S.A.; Tidman, D.A.; Winsor, N.K.

    1987-01-01

    GT-Devices, Inc. has constructed a material test facility (MTF) to study the fundamental heat transfer problem of both railgun and electrothermal guns, and to test candidate gun materials under real plasma conditions. The MTF electrothermally produces gigawatt-level plasmas with pulse lengths of 10-30 microseconds. Circular bore and non-circular bore test barrels have been successfully operated under a wide range of simulated heating environments for EM launchers. Diagnostics include piezoelectric MHz pressure probes, time-of-flight probes, and current and voltage probes. Ablation measurements are accomplished by weighing and optical inspection, including borescope, optical microscope, and scanning electron microscope (SEM). From these measurements the ablation threshold for both the rail and insulator materials can be determined as a function of plasma heating. The MTF diagnostics are supported by an unsteady 1-D model of MTF which uses the flux-corrected transport (FCT) algorithm to calculate the fluid equations in conservative form. A major advantage of the FCT algorithm is that it can model gas dynamic shock behaviour without the requirement of numerical diffusion. The principle use of the code is to predict the material surface temperature ΔT/α from the unsteady heat transfer q(t)

  8. Improving the reliability of stator insulation system in rotating machines

    International Nuclear Information System (INIS)

    Gupta, G.K.; Sedding, H.G.; Culbert, I.M.

    1997-01-01

    Reliable performance of rotating machines, especially generators and primary heat transport pump motors, is critical to the efficient operation on nuclear stations. A significant number of premature machine failures have been attributed to the stator insulation problems. Ontario Hydro has attempted to assure the long term reliability of the insulation system in critical rotating machines through proper specifications and quality assurance tests for new machines and periodic on-line and off-line diagnostic tests on machines in service. The experience gained over the last twenty years is presented in this paper. Functional specifications have been developed for the insulation system in critical rotating machines based on engineering considerations and our past experience. These specifications include insulation stress, insulation resistance and polarization index, partial discharge levels, dissipation factor and tip up, AC and DC hipot tests. Voltage endurance tests are specified for groundwall insulation system of full size production coils and bars. For machines with multi-turn coils, turn insulation strength for fast fronted surges in specified and verified through tests on all coils in the factory and on samples of finished coils in the laboratory. Periodic on-line and off-line diagnostic tests were performed to assess the condition of the stator insulation system in machines in service. Partial discharges are measured on-line using several techniques to detect any excessive degradation of the insulation system in critical machines. Novel sensors have been developed and installed in several machines to facilitate measurements of partial discharges on operating machines. Several off-line tests are performed either to confirm the problems indicated by the on-line test or to assess the insulation system in machines which cannot be easily tested on-line. Experience with these tests, including their capabilities and limitations, are presented. (author)

  9. Numerical simulator of the CANDU fueling machine driving desk

    International Nuclear Information System (INIS)

    Doca, Cezar

    2008-01-01

    As a national and European premiere, in the 2003 - 2005 period, at the Institute for Nuclear Research Pitesti two CANDU fueling machine heads, no.4 and no.5, for the Nuclear Power Plant Cernavoda - Unit 2 were successfully tested. To perform the tests of these machines, a special CANDU fueling machine testing rig was built and was (and is) available for this goal. The design of the CANDU fueling machine test rig from the Institute for Nuclear Research Pitesti is a replica of the similar equipment operating in CANDU 6 type nuclear power plants. High technical level of the CANDU fueling machine tests required the using of an efficient data acquisition and processing Computer Control System. The challenging goal was to build a computer system (hardware and software) designed and engineered to control the test and calibration process of these fuel handling machines. The design takes care both of the functionality required to correctly control the CANDU fueling machine and of the additional functionality required to assist the testing process. Both the fueling machine testing rig and staff had successfully assessed by the AECL representatives during two missions. At same the time, at the Institute for Nuclear Research Pitesti was/is developed a numerical simulator for the CANDU fueling machine operators training. The paper presents the numerical simulator - a special PC program (software) which simulates the graphics and the functions and the operations at the main desk of the computer control system. The simulator permits 'to drive' a CANDU fueling machine in two manners: manual or automatic. The numerical simulator is dedicated to the training of operators who operate the CANDU fueling machine in a nuclear power plant with CANDU reactor. (author)

  10. EXPERIMENTAL EVALUATION OF WEDM MACHINED SURFACE WAVINESS

    Directory of Open Access Journals (Sweden)

    Katerina Mouralova

    2016-10-01

    Full Text Available Wire Electrical Discharge Machining (WEDM an unconventional machining technology which has become indispensable in many industries. The typical morphology of a surface machined using the electrical discharge technology is characterized with a large number of craters caused by electro-spark discharges produced during the machining process. The study deals with an evaluation of the machine parameter setting on the profile parameters of surface waviness on samples made of two metal materials Al 99.5 and Ti-6Al-4V. Attention was also paid to an evaluation of the surface morphology using 3D colour filtered and non-filtered images.

  11. Electric machines with axial magnetic flux

    Science.gov (United States)

    Nuca, I.; Ambros, T.; Burduniuc, M.; Deaconu, S. I.; Turcanu, A.

    2018-01-01

    The paper contains information on the performance of axial machines compared to cylindrical ones. At the same time, various constructive schemes of synchronous electromechanical converters with permanent magnets and asynchronous with short-circuited rotor are presented. In the developed constructions, the aim is to maximize the usage of the material of the stator windings. The design elements of the axial machine magnetic system are presented. The FEMM application depicted the array of the magnetic field of an axial machine.

  12. Design of creep machine and creep specimen chamber for carrying out creep tests in flowing liquid sodium

    Energy Technology Data Exchange (ETDEWEB)

    Ravi, S., E-mail: sravi@igcar.gov.in; Laha, K.; Sakthy, S.; Mathew, M.D.; Jayakumar, T.

    2014-02-15

    Highlights: • Design of a lever type creep machine for carrying out creep test in flowing sodium. • Leveling of lever during creep was achieved by automated movement of fulcrum. • Design of creep chamber for providing constant sodium flow rate across creep specimen. • Minimum use of bellow in chamber for sodium containment and mechanical isolation. • Mini-lever mechanism to counter balance load reduction on specimen due to bellow stiffness. - Abstract: A creep testing system has been designed, fabricated, installed and validated for carrying out creep tests in flowing liquid sodium. The testing system consists of two sections namely creep testing machine and an environmental chamber. The testing system has the ability of (i) applying tensile load to the test specimen through a lever, (ii) monitoring continuously the creep elongation and (iii) allowing sodium to flow around the creep specimen at constant velocity. The annular space between the creep specimen and the environmental chamber has been suitably designed to maintain constant sodium flow velocity. Primary and secondary bellows are employed in the environmental chamber to (i) mechanically isolate the creep specimen, (ii) prevent the flowing sodium in contact with air and (iii) maintain an argon gas cover to the leaking sodium if any from primary bellow, with a provision to an alarm get activated by a spark plug. The lever-horizontality during creep test has been maintained by automatically lifting up the fulcrum instead of lowering down the pull rod as conventionally used. A mini lever mechanism has been incorporated in the load train to counter balance the load reduction on specimen from the changing stiffness of the bellows. The validation of the testing system has been established by carrying out creep tests on 316L(N) stainless steel at 873 K over a wide stress range and comparing the results with those obtained in air by employing the developed and conventional creep testing machines.

  13. Manufacturing and test of 2G-HTS coils for rotating machines: Challenges, conductor requirements, realization

    International Nuclear Information System (INIS)

    Oomen, Marijn; Herkert, Werner; Bayer, Dietmar; Kummeth, Peter; Nick, Wolfgang; Arndt, Tabea

    2012-01-01

    We investigate the use of 2nd-generation High-Temperature Superconductors (2G-HTSs) in the rotors of electrical motors and generators. For these devices the conductor must be wound into robust impregnated coils, which are operated in vacuum at temperatures around 30 K, in strong magnetic fields of about 2T. Differences in thermal contraction between the coil former, conductor constituents, impregnation resin, bandage and heat-sink materials (assembled at room temperature) cause mechanical stresses at operating temperature. Rotating-machine operation adds Lorentz forces and challenging centripetal accelerations up to thousands of g. Second generation-HTS conductors withstand large tensile stresses in axial direction and compression in normal direction. However, shear stresses, axial compression, and tension normal to the conductor can cause degradation in superconducting properties. Such stresses can be mitigated by correct choice of materials, coil lay-out and manufacturing process. A certain stress level will remain, which the conductor must withstand. We have manufactured many impregnated round and race-track coils, using different 2G-HTS conductors, and tested them at temperatures from 25 K to 77 K. Degradation of the superconductor in early coils was traced to the mentioned differences in thermal contraction, and was completely avoided in coils produced later. We will discuss appropriate coil-winding techniques to assure robust and reliable superconductor performance.

  14. Study of on-machine error identification and compensation methods for micro machine tools

    International Nuclear Information System (INIS)

    Wang, Shih-Ming; Yu, Han-Jen; Lee, Chun-Yi; Chiu, Hung-Sheng

    2016-01-01

    Micro machining plays an important role in the manufacturing of miniature products which are made of various materials with complex 3D shapes and tight machining tolerance. To further improve the accuracy of a micro machining process without increasing the manufacturing cost of a micro machine tool, an effective machining error measurement method and a software-based compensation method are essential. To avoid introducing additional errors caused by the re-installment of the workpiece, the measurement and compensation method should be on-machine conducted. In addition, because the contour of a miniature workpiece machined with a micro machining process is very tiny, the measurement method should be non-contact. By integrating the image re-constructive method, camera pixel correction, coordinate transformation, the error identification algorithm, and trajectory auto-correction method, a vision-based error measurement and compensation method that can on-machine inspect the micro machining errors and automatically generate an error-corrected numerical control (NC) program for error compensation was developed in this study. With the use of the Canny edge detection algorithm and camera pixel calibration, the edges of the contour of a machined workpiece were identified and used to re-construct the actual contour of the work piece. The actual contour was then mapped to the theoretical contour to identify the actual cutting points and compute the machining errors. With the use of a moving matching window and calculation of the similarity between the actual and theoretical contour, the errors between the actual cutting points and theoretical cutting points were calculated and used to correct the NC program. With the use of the error-corrected NC program, the accuracy of a micro machining process can be effectively improved. To prove the feasibility and effectiveness of the proposed methods, micro-milling experiments on a micro machine tool were conducted, and the results

  15. THE DIFFERENCE OF MACHINING PROPERTIES OF TIMO (Timonius sericeus (Desf K. Schum. And KABESAK WOOD (Acacia leucophloea (Roxb. Willd. FROM EAST NUSA TENGGARA

    Directory of Open Access Journals (Sweden)

    Heny Rianawati

    2015-09-01

    Full Text Available Machining properties is one of the parameters to determine the quality of the wood. Tests on machining properties of wood are important to know the easiness level of workmanship as raw materials of furniture industry, construction wood and other wood products. This research was aimed at determining the difference of machining properties between timo wood (Timonius sericeus (Desf K. Schum. and kabesak wood (Acacia leucophloea (Roxb. Willd. from the village of Reknamo, Kupang district, East Nusa Tenggara. Testing procedures were based on ASTM D1666 including: planning, shaping, sanding, drilling and turning. The observation of qualities of the machining were done visually by calculating the percentage of defects that arise on the surface of the samples after the machining process, then the qualities were classified into five quality classes. The results showed that the machining properties of timo wood and kabesak wood were very good and belonging to the quality of class I. The significant difference between the machining properties of both the timbers is in the sanding properties, where the average free defect of sanding timo wood is 85% while kabesak wood is 84.5%. Both timo and kabesak wood are suitable as raw material, for the variety of furniture and molding products.

  16. Remote-handling demonstration tests for the Fusion Materials Irradiation Test (FMIT) Facility

    International Nuclear Information System (INIS)

    Shen, E.J.; Hussey, M.W.; Kelly, V.P.; Yount, J.A.

    1982-01-01

    The mission of the Fusion Materials Irradiation Test (FMIT) Facility is to create a fusion-like environment for fusion materials development. Crucial to the success of FMIT is the development and testing of remote handling systems required to handle materials specimens and maintenance of the facility. The use of full scale mock-ups for demonstration tests provides the means for proving these systems

  17. Deformation modeling and the strain transient dip test

    International Nuclear Information System (INIS)

    Jones, W.B.; Rohde, R.W.; Swearengen, J.C.

    1980-01-01

    Recent efforts in material deformation modeling reveal a trend toward unifying creep and plasticity with a single rate-dependent formulation. While such models can describe actual material deformation, most require a number of different experiments to generate model parameter information. Recently, however, a new model has been proposed in which most of the requisite constants may be found by examining creep transients brought about through abrupt changes in creep stress (strain transient dip test). The critical measurement in this test is the absence of a resolvable creep rate after a stress drop. As a consequence, the result is extraordinarily sensitive to strain resolution as well as machine mechanical response. This paper presents the design of a machine in which these spurious effects have been minimized and discusses the nature of the strain transient dip test using the example of aluminum. It is concluded that the strain transient dip test is not useful as the primary test for verifying any micromechanical model of deformation. Nevertheless, if a model can be developed which is verifiable by other experimentts, data from a dip test machine may be used to generate model parameters

  18. Component based modelling of piezoelectric ultrasonic actuators for machining applications

    International Nuclear Information System (INIS)

    Saleem, A; Ahmed, N; Salah, M; Silberschmidt, V V

    2013-01-01

    Ultrasonically Assisted Machining (UAM) is an emerging technology that has been utilized to improve the surface finishing in machining processes such as turning, milling, and drilling. In this context, piezoelectric ultrasonic transducers are being used to vibrate the cutting tip while machining at predetermined amplitude and frequency. However, modelling and simulation of these transducers is a tedious and difficult task. This is due to the inherent nonlinearities associated with smart materials. Therefore, this paper presents a component-based model of ultrasonic transducers that mimics the nonlinear behaviour of such a system. The system is decomposed into components, a mathematical model of each component is created, and the whole system model is accomplished by aggregating the basic components' model. System parameters are identified using Finite Element technique which then has been used to simulate the system in Matlab/SIMULINK. Various operation conditions are tested and performed to demonstrate the system performance

  19. Environmental testing techniques for electronics and materials

    CERN Document Server

    Dummer, Geoffrey W A; Fry, D W; Higinbotham, W

    2013-01-01

    Environmental Testing Techniques for Electronics and Materials reviews environmental testing techniques for evaluating the performance of electronic equipment, components, and materials. Environmental test planning, test methods, and instrumentation are described, along with the general environmental conditions under which equipment must operate. This book is comprised of 15 chapters and begins by explaining why environmental testing is necessary and describing the environment in which electronics must operate. The next chapter considers how an environmental test plan is designed; the methods

  20. Machine testning

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo

    This document is used in connection with a laboratory exercise of 3 hours duration as a part of the course GEOMETRICAL METROLOGY AND MACHINE TESTING. The exercise includes a series of tests carried out by the student on a conventional and a numerically controled lathe, respectively. This document...

  1. Properties of Free-Machining Aluminum Alloys at Elevated Temperatures

    Science.gov (United States)

    Faltus, Jiří; Karlík, Miroslav; Haušild, Petr

    In areas close to the cutting tool the workpieces being dry machined could be heated up to 350°C and they may be impact loaded. Therefore it is of interest to study mechanical properties of corresponding materials at elevated temperatures. Free-machining alloys of Al-Cu and Al-Mg-Si systems containing Pb, Bi and Sn additions (AA2011, AA2111B, AA6262, and AA6023) were subjected to Charpy U notch impact test at the temperatures ranging from 20 to 350°C. The tested alloys show a sharp drop in notch impact strength KU at different temperatures. This drop of KU is caused by liquid metal embrittlement due to the melting of low-melting point dispersed phases which is documented by differential scanning calorimetry. Fracture surfaces of the specimens were observed using a scanning electron microscope. At room temperature, the fractures of all studied alloys exhibited similar ductile dimple fracture micromorphology, at elevated temperatures, numerous secondary intergranular cracks were observed.

  2. Analysis of the custom design/fabrication/testing requirements for a large-hole drilling machine for use in an underground radioactive waste repository

    International Nuclear Information System (INIS)

    Grams, W.H.; Gnirk, P.F.

    1976-01-01

    This report presents an analysis of the fabrication and field test requirements for a drilling machine that would be applicable to the drilling of large diameter holes for the emplacement of radioactive waste canisters in an underground repository. On the basis of a previous study in 1975 by RE/SPEC Inc. for the Oak Ridge National Laboratory, it was concluded that none of the commercially available machines were ideally suited for the desired drilling application, and that it was doubtful whether a machine with the required capabilities would become available as a standard equipment item. The results of the current study, as presented herein, provide a definitive basis for selecting the desired specifications, estimating the design, fabrication, and testing costs, and analyzing the cost-benefit characteristics of a custom-designed drilling machine for the emplacement hole drilling task

  3. Proficiency testing materials for pH and blood gases. The California Thoracic Society experience.

    Science.gov (United States)

    Hansen, J E; Clausen, J L; Levy, S E; Mohler, J G; Van Kessel, A L

    1986-02-01

    The California Thoracic Society Blood Gas Proficiency Testing Program distributed ampules from three separate lots of quality control products every three months as unknowns to participating clinical (survey) laboratories and ten selected reference laboratories. For eight quarters, aqueous buffers were distributed. For each lot, PCO2 and pH measurements varied within narrow ranges between laboratories. Concurrently, the PO2 measurements varied widely between reference laboratories as well as survey laboratories, but varied minimally when repeatedly assessed on each reference laboratory machine. Change to a fluorocarbon-containing emulsion as a testing medium resulted in a significant reduction in within model and overall variability for PO2. We attribute this reduction in variability to the higher O2 content and decreased temperature sensitivity for PO2 of the fluorocarbon-containing emulsion. Because we have no evidence that the magnitude of the interinstrument differences in PO2 found with these materials would be found with fresh human blood we recommend that regulatory agencies use the results of proficiency testing for PO2 cautiously.

  4. CrN-based wear resistant hard coatings for machining and forming tools

    Energy Technology Data Exchange (ETDEWEB)

    Yang, S; Cooke, K E; Teer, D G [Teer Coatings Ltd, West Stone House, Berry Hill Industrial Estate, Droitwich, Worcestershire WR9 9AS (United Kingdom); Li, X [School of Metallurgy and Materials, University of Birmingham, Birmingham B15 2TT (United Kingdom); McIntosh, F [Rolls-Royce plc, Inchinnan, Renfrewshire PA4 9AF, Scotland (United Kingdom)

    2009-05-21

    Highly wear resistant multicomponent or multilayer hard coatings, based on CrN but incorporating other metals, have been developed using closed field unbalanced magnetron sputter ion plating technology. They are exploited in coated machining and forming tools cutting and forming of a wide range of materials in various application environments. These coatings are characterized by desirable properties including good adhesion, high hardness, high toughness, high wear resistance, high thermal stability and high machining capability for steel. The coatings appear to show almost universal working characteristics under operating conditions of low and high temperature, low and high machining speed, machining of ordinary materials and difficult to machine materials, and machining under lubricated and under minimum lubricant quantity or even dry conditions. These coatings can be used for cutting and for forming tools, for conventional (macro-) machining tools as well as for micromachining tools, either as a single coating or in combination with an advanced, self-lubricating topcoat.

  5. Design and Development of a tomato Slicing Machine

    OpenAIRE

    Kamaldeen Oladimeji Salaudeen; Awagu E. F.

    2012-01-01

    Principle of slicing was reviewed and tomato slicing machine was developed based on appropriate technology. Locally available materials like wood, stainless steel and mild steel were used in the fabrication. The machine was made to cut tomatoes in 2cm thickness. The capacity of the machine is 540.09g per minute and its performance efficiency is 70%.

  6. Programming and machining of complex parts based on CATIA solid modeling

    Science.gov (United States)

    Zhu, Xiurong

    2017-09-01

    The complex parts of the use of CATIA solid modeling programming and simulation processing design, elaborated in the field of CNC machining, programming and the importance of processing technology. In parts of the design process, first make a deep analysis on the principle, and then the size of the design, the size of each chain, connected to each other. After the use of backstepping and a variety of methods to calculate the final size of the parts. In the selection of parts materials, careful study, repeated testing, the final choice of 6061 aluminum alloy. According to the actual situation of the processing site, it is necessary to make a comprehensive consideration of various factors in the machining process. The simulation process should be based on the actual processing, not only pay attention to shape. It can be used as reference for machining.

  7. Diamond turning on advanced machine tool prototypes

    International Nuclear Information System (INIS)

    Arnold, J.B.; Steger, P.J.

    1975-01-01

    Specular-quality metal mirrors are being machined for use in laser optical systems. The fabrication process incorporates special quality diamond tools and specially constructed turning machines. The machines are controlled by advanced control techniques and are housed in an environmentally controlled laboratory to insure ultimate machine stability and positional accuracy. The materials from which these mirrors are primarily produced are the softer face-center-cubic structure metals, such as gold, silver, copper, and aluminum. Mirror manufacturing by the single-point diamond machining process is in an early stage of development, but it is anticipated that this method will become the most economical way for producing high-quality metal mirrors. (U.S.)

  8. Modeling of the integrity of machining surfaces: application to the case of 15-5 PH stainless steel finish turning

    International Nuclear Information System (INIS)

    Mondelin, A.

    2012-01-01

    During machining, extreme conditions of pressure, temperature and strain appear in the cutting zone. In this thermo-mechanical context, the link between the cutting conditions (cutting speed, lubrication, feed rate, wear, tool coating...) and the machining surface integrity represents a major scientific target. This PhD study is a part of a global project called MIFSU (Modeling of the Integrity and Fatigue resistance of Machining Surfaces) and it focuses on the finish turning of the 15-5PH (a martensitic stainless steel used for parts of helicopter rotor). Firstly, material behavior has been studied in order to provide data for machining simulations. Stress-free dilatometry tests were conducted to obtain the austenitization kinetics of 15-5PH steel for high heating rates (up to 11,000 degrees C/s). Then, parameters of Leblond metallurgical model have been calibrated. In addition, dynamic compression tests (de/dt ranging from 0.01 to 80/s and e ≥ 1) have been performed to calibrate a strain-rate dependent elasto-plasticity model (for high strains). These tests also helped to highlight the dynamic recrystallization phenomena and their influence on the flow stress of the material. Thus, recrystallization model has also been implemented.In parallel, a numerical model for the prediction of machined surface integrity has been constructed. This model is based on a methodology called 'hybrid' (developed during the PhD thesis of Frederic Valiorgue for the AISI 304L steel). The method consists in replacing tool and chip modeling by equivalent loadings (obtained experimentally). A calibration step of these loadings has been carried out using orthogonal cutting and friction tests (with sensitivity studies of machining forces, friction and heat partition coefficients to cutting parameters variations).Finally, numerical simulations predictions of microstructural changes (austenitization and dynamic recrystallization) and residual stresses have been successfully compared with

  9. Mechanical Material Engineering

    International Nuclear Information System (INIS)

    Kim, Mun Il

    1993-01-01

    This book introduced mechanical material with introduction, basic problems about metal ingredient of machine of metal and alloy, property of metal material mechanical metal material such as categorization of metal material and high tensile structure steel, mechanic design and steel material with three important points on using of steel materials, selection and directions machine structural steel, selection and directions of steel for tool, selection and instruction of special steel like stainless steel and spring steel, nonferrous metal materials and plastic.

  10. Performance test of the prototype-unit for J-PARC machine protection system

    International Nuclear Information System (INIS)

    Sakaki, Hironao; Nakamura, Naoki; Takahashi, Hiroki; Yoshikawa, Hiroshi

    2004-03-01

    In High Intensity Proton Accelerator Project (J-PARC), the high-power proton beam is accelerated. If the beam in J-PARC is not stopped at a few micro seconds or less, the fatal thermal shock destruction is caused on the surface of accelerating structure, because of the high-power proton beam. To avoid the thermal shock damage, we designed the high-speed machine protection system. And, the prototype unit for the system was produced. This report shows the result of its performance test. (author)

  11. Principles for supplying virus-tested material.

    Science.gov (United States)

    Varveri, Christina; Maliogka, Varvara I; Kapari-Isaia, Theodora

    2015-01-01

    Production of virus-tested material of vegetatively propagated crops through national certification schemes has been implemented in many developed countries for more than 60 years and its importance for being the best virus control means is well acknowledged by growers worldwide. The two most important elements of certification schemes are the use of sensitive, reliable, and rapid detection techniques to check the health status of the material produced and effective and simple sanitation procedures for the elimination of viruses if present in candidate material before it enters the scheme. New technologies such as next-generation sequencing platforms are expected to further enhance the efficiency of certification and production of virus-tested material, through the clarification of the unknown etiology of several graft-transmissible diseases. The successful production of virus-tested material is a demanding procedure relying on the close collaboration of researchers, official services, and the private sector. Moreover, considerable efforts have been made by regional plant protection organizations such as the European and Mediterranean Plant Protection Organization (EPPO), the North American Plant Protection Organization (NAPPO), and the European Union and the USA to harmonize procedures, methodologies, and techniques in order to assure the quality, safety, and movement of the vegetatively propagated material produced around the world. © 2015 Elsevier Inc. All rights reserved.

  12. 排水管弯曲振动试验台%The Test Machine Using for Vibration and Bend of Drainpipes

    Institute of Scientific and Technical Information of China (English)

    陶晓杰

    2001-01-01

    a type of test machine using mechanic and electron and pressing air is introduced. It simulates the washing machine vibration and realizes the bend experiment of drainpipes. Press air is adopted for testing automatically pipes.%介绍一种机电气一体的试验台,模拟洗衣机振动,对排水管进行弯曲试验。采用气动技术,对其进行自动检测,实现水管破损自动报警。

  13. Ideology of a multiparametric system for estimating the insulation system of electric machines on the basis of absorption testing methods

    Science.gov (United States)

    Kislyakov, M. A.; Chernov, V. A.; Maksimkin, V. L.; Bozhin, Yu. M.

    2017-12-01

    The article deals with modern methods of monitoring the state and predicting the life of electric machines. In 50% of the cases of failure in the performance of electric machines is associated with insulation damage. As promising, nondestructive methods of control, methods based on the investigation of the processes of polarization occurring in insulating materials are proposed. To improve the accuracy of determining the state of insulation, a multiparametric approach is considered, which is a basis for the development of an expert system for estimating the state of health.

  14. IQ Tests Are Not for Machines, Yet

    Science.gov (United States)

    Dowe, David L.; Hernandez-Orallo, Jose

    2012-01-01

    Complex, but specific, tasks--such as chess or "Jeopardy!"--are popularly seen as milestones for artificial intelligence (AI). However, they are not appropriate for evaluating the intelligence of machines or measuring the progress in AI. Aware of this delusion, Detterman has recently raised a challenge prompting AI researchers to evaluate their…

  15. Reference Material Kydex(registered trademark)-100 Test Data Message for Flammability Testing

    Science.gov (United States)

    Engel, Carl D.; Richardson, Erin; Davis, Eddie

    2003-01-01

    The Marshall Space Flight Center (MSFC) Materials and Processes Technical Information System (MAPTIS) database contains, as an engineering resource, a large amount of material test data carefully obtained and recorded over a number of years. Flammability test data obtained using Test 1 of NASA-STD-6001 is a significant component of this database. NASA-STD-6001 recommends that Kydex 100 be used as a reference material for testing certification and for comparison between test facilities in the round-robin certification testing that occurs every 2 years. As a result of these regular activities, a large volume of test data is recorded within the MAPTIS database. The activity described in this technical report was undertaken to mine the database, recover flammability (Test 1) Kydex 100 data, and review the lessons learned from analysis of these data.

  16. Bias-Free Chemically Diverse Test Sets from Machine Learning.

    Science.gov (United States)

    Swann, Ellen T; Fernandez, Michael; Coote, Michelle L; Barnard, Amanda S

    2017-08-14

    Current benchmarking methods in quantum chemistry rely on databases that are built using a chemist's intuition. It is not fully understood how diverse or representative these databases truly are. Multivariate statistical techniques like archetypal analysis and K-means clustering have previously been used to summarize large sets of nanoparticles however molecules are more diverse and not as easily characterized by descriptors. In this work, we compare three sets of descriptors based on the one-, two-, and three-dimensional structure of a molecule. Using data from the NIST Computational Chemistry Comparison and Benchmark Database and machine learning techniques, we demonstrate the functional relationship between these structural descriptors and the electronic energy of molecules. Archetypes and prototypes found with topological or Coulomb matrix descriptors can be used to identify smaller, statistically significant test sets that better capture the diversity of chemical space. We apply this same method to find a diverse subset of organic molecules to demonstrate how the methods can easily be reapplied to individual research projects. Finally, we use our bias-free test sets to assess the performance of density functional theory and quantum Monte Carlo methods.

  17. Effect of Heat Treatment on Machining Properties of the AlSi9Cu3(Fe Alloy

    Directory of Open Access Journals (Sweden)

    Wieroński P.

    2016-09-01

    Full Text Available Automation of machining operations, being result of mass volume production of components, imposes more restrictive requirements concerning mechanical properties of starting materials, inclusive of machinability mainly. In stage of preparation of material, the machinability is influenced by such factors as chemical composition, structure, mechanical properties, plastic working and heat treatment, as well as a factors present during machining operations, as machining type, cutting parameters, material and geometry of cutting tools, stiffness of the system: workpiece – machine tool – fixture and cutting tool.

  18. Liquid metal current collector applications and material compatibility

    International Nuclear Information System (INIS)

    Carr, S.L.; Stevens, H.O.

    1978-01-01

    The objective of this paper has been to summarize briefly the material considerations involved in the development of liquid metal current collectors for homopolar machinery applications. A significant amount of data in this regard has been obtained over the last several years by individual researchers for NaK exposure conditions. However, NaK material compatibility data over the entire time and temperature range of interest is highly desirable. At DTNSRDC, a 300 kW superconducting homopolar motor and generator are under test, both utilizing free surface tongue-and-groove current collectors with NaK as the working fluid. In addition to demonstrating the feasibility of other aspects of machine design, the intention is to use these machines as vehicles for testing of the several liquid metal current collector concepts which are considered worthwhile candidates for incorporation in future full-scale machines. It is likely that the optimal collector approach for a large low speed motor may be quite different from that for a smaller high speed generator, possibly involving the use of different liquid metals

  19. An HTS machine laboratory prototype

    DEFF Research Database (Denmark)

    Mijatovic, Nenad; Jensen, Bogi Bech; Træholt, Chresten

    2012-01-01

    This paper describes Superwind HTS machine laboratory setup which is a small scale HTS machine designed and build as a part of the efforts to identify and tackle some of the challenges the HTS machine design may face. One of the challenges of HTS machines is a Torque Transfer Element (TTE) which...... conduction compared to a shaft. The HTS machine was successfully cooled to 77K and tests have been performed. The IV curves of the HTS field winding employing 6 HTS coils indicate that two of the coils had been damaged. The maximal value of the torque during experiments of 78Nm was recorded. Loaded with 33...

  20. Plasma-Materials Interactions Test Facility

    International Nuclear Information System (INIS)

    Uckan, T.

    1986-11-01

    The Plasma-Materials Interactions Test Facility (PMITF), recently designed and constructed at Oak Ridge National Laboratory (ORNL), is an electron cyclotron resonance microwave plasma system with densities around 10 11 cm -3 and electron temperatures of 10-20 eV. The device consists of a mirror cell with high-field-side microwave injection and a heating power of up to 0.8 kW(cw) at 2.45 GHz. The facility will be used for studies of plasma-materials interactions and of particle physics in pump limiters and for development and testing of plasma edge diagnostics

  1. Characterisation of Dynamic Mechanical Properties of Resistance Welding Machines

    DEFF Research Database (Denmark)

    Wu, Pei; Zhang, Wenqi; Bay, Niels

    2005-01-01

    characterizing the dynamic mechanical characteristics of resistance welding machines is suggested, and a test set-up is designed determining the basic, independent machine parameters required in the model. The model is verified by performing a series of mechanical tests as well as real projection welds.......The dynamic mechanical properties of a resistance welding machine have significant influence on weld quality, which must be considered when simulating the welding process numerically. However, due to the complexity of the machine structure and the mutual coupling of components of the machine system......, it is very difficult to measure or calculate the basic, independent machine parameters required in a mathematical model of the machine dynamics, and no test method has so far been presented in literature, which can be applied directly in an industrial environment. In this paper, a mathematical model...

  2. Impact test on natural fiber reinforced polymer composite materials

    Directory of Open Access Journals (Sweden)

    D. Chandramohan

    2013-06-01

    Full Text Available In this research, natural fibers like Sisal (Agave sisalana, Banana (Musa sepientum & Roselle (Hibiscus sabdariffa , Sisal and banana (hybrid , Roselle and banana (hybrid and Roselle and sisal (hybrid are fabricated with bio epoxy resin using molding method. In this work, impact strength of Sisal and banana (hybrid, Roselle and banana (hybridand Roselle and sisal (hybrid composite at dry and wet conditions were studied. Impact test were conducted izod impact testing machine. In this work micro structure of the specimens are scanned by the Scanning Electron Microscope.

  3. The Impact Of Surface Shape Of Chip-Breaker On Machined Surface

    Science.gov (United States)

    Šajgalík, Michal; Czán, Andrej; Martinček, Juraj; Varga, Daniel; Hemžský, Pavel; Pitela, David

    2015-12-01

    Machined surface is one of the most used indicators of workpiece quality. But machined surface is influenced by several factors such as cutting parameters, cutting material, shape of cutting tool or cutting insert, micro-structure of machined material and other known as technological parameters. By improving of these parameters, we can improve machined surface. In the machining, there is important to identify the characteristics of main product of these processes - workpiece, but also the byproduct - the chip. Size and shape of chip has impact on lifetime of cutting tools and its inappropriate form can influence the machine functionality and lifetime, too. This article deals with elimination of long chip created when machining of shaft in automotive industry and with impact of shape of chip-breaker on shape of chip in various cutting conditions based on production requirements.

  4. Electrical machines & their applications

    CERN Document Server

    Hindmarsh, J

    1984-01-01

    A self-contained, comprehensive and unified treatment of electrical machines, including consideration of their control characteristics in both conventional and semiconductor switched circuits. This new edition has been expanded and updated to include material which reflects current thinking and practice. All references have been updated to conform to the latest national (BS) and international (IEC) recommendations and a new appendix has been added which deals more fully with the theory of permanent-magnets, recognising the growing importance of permanent-magnet machines. The text is so arra

  5. Sampling by electro-erosion on irradiated materials

    International Nuclear Information System (INIS)

    Riviere, M.; Pizzanelli, J.P.

    1986-05-01

    Sampling on irradiated materials, in particular for mechanical property study of steels in the FAST NEUTRON program needed the set in a hot cell of a machining device by electroerosion. This device allows sampling of tenacity, traction, resilience test pieces [fr

  6. Slide system for machine tools

    Science.gov (United States)

    Douglass, Spivey S.; Green, Walter L.

    1982-01-01

    The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

  7. Machinability and Tribological Properties of Stir Cast LM6/SiC/GR Hybrid Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    Tahat Montasser S.

    2016-01-01

    Full Text Available Analysis on machining characteristics in turning of LM6/SiC/Gr hybrid metal matrix composites is made of (Al-11.8%Si/SiC/Gr hybrid metal matrix composites. The process performances such as porosity, wear rate of the composites, tool wear, tool life, specific modulus, surface roughness and material removal rate with equal weight fraction of SiC and Gr particulates of 3%, 7%, 10% and 13% reinforcement are investigated. This experimental analysis and test results on the machinability of Al/SiCMMC will provide essential guidelines to the manufacturers. Hybird metal matrix composites reinforced with graphite particles posses better machinability and tribological properties.

  8. Reproducibility of a reaming test

    DEFF Research Database (Denmark)

    Pilny, Lukas; Müller, Pavel; De Chiffre, Leonardo

    2012-01-01

    The reproducibility of a reaming test was analysed to document its applicability as a performance test for cutting fluids. Reaming tests were carried out on a drilling machine using HSS reamers. Workpiece material was an austenitic stainless steel, machined using 4.75 m∙min-1 cutting speed and 0......). Process reproducibility was assessed as the ability of different operators to ensure a consistent rating of individual lubricants. Absolute average values as well as experimental standard deviations of the evaluation parameters were calculated, and uncertainty budgeting was performed. Results document...... a built-up edge occurrence hindering a robust evaluation of cutting fluid performance, if the data evaluation is based on surface finish only. Measurements of hole geometry provide documentation to recognize systematic error distorting the performance test....

  9. Reproducibility of a reaming test

    DEFF Research Database (Denmark)

    Pilny, Lukas; Müller, Pavel; De Chiffre, Leonardo

    2014-01-01

    The reproducibility of a reaming test was analysed to document its applicability as a performance test for cutting fluids. Reaming tests were carried out on a drilling machine using HSS reamers. Workpiece material was an austenitic stainless steel, machined using 4.75 m•min−1 cutting speed and 0......). Process reproducibility was assessed as the ability of different operators to ensure a consistent rating of individual lubricants. Absolute average values as well as experimental standard deviations of the evaluation parameters were calculated, and uncertainty budgeting was performed. Results document...... a built–up edge occurrence hindering a robust evaluation of cutting fluid performance, if the data evaluation is based on surface finish only. Measurements of hole geometry provide documentation to recognise systematic error distorting the performance test....

  10. Machining a glass rod with a lathe-type electro-chemical discharge machine

    International Nuclear Information System (INIS)

    Furutani, Katsushi; Maeda, Hideaki

    2008-01-01

    This paper deals with the performance of electro-chemical discharge machining (ECDM) of a revolving glass rod. ECDM has been studied for machining insulating materials such as glass and ceramics. In conventional ECDM, an insulating workpiece is dipped in an electrolyte as a working fluid and a tool electrode is pressed on the surface with a small load. In the experiments, a workpiece was revolved to provide fresh working fluid into a gap between the tool electrode and the workpiece. A soda lime grass rod was machined with a thin tungsten rod in NaCl solution. The applied voltage was changed up to 40 V. The rotation speed was set to 0, 0.3, 3 and 30 min −1 . Discharge was observed over an applied voltage of 30 V. The width and depth of the machined grooves and the surface roughness of their bottom were increased with increase of the applied voltage. Although the depth of machining at 3 min −1 was the same as that at 30 min −1 , the width and roughness at 30 min −1 were smaller than those at 3 min −1 . Moreover, because the thickness of vaporization around the tool electrode was decreased with increase of the rotation speed, the width of the machined groove became smaller

  11. Proposal of world network on material testing reactors

    International Nuclear Information System (INIS)

    Takemoto, Noriyuki; Izumo, Hironobu; Hori, Naohiko; Ishitsuka, Etsuo; Ishihara, Masahiro

    2011-01-01

    Establishment of an international cooperation system of worldwide testing reactor network (world network) is proposed in order to achieve efficient facility utilization and provide high quality irradiation data by role sharing of irradiation tests with materials testing reactors in the world. As for the first step, mutual understanding among materials testing reactors is thought to be necessary. From this point, an international symposium on materials testing reactors (ISMTR) was held to construct the world network from 2008, and a common understanding of world network has begun to be shared. (author)

  12. Mechanical properties of chemically bonded sand core materials dipped in sol-gel coating impregnated with filter

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2012-01-01

    A novel sol-gel coating impregnated with filter dust was applied on chemically bonded sand core materials by dipping. After curing, the strengths of the core materials were measured under uniaxial loading using a new strength testing machine (STM). The STM presents the loading history as a force-...... of the chemically bonded sand core materials, a combination of flexural and compression tests is suggested for improving the casting quality. © 2012 W. S. Maney & Son Ltd.......A novel sol-gel coating impregnated with filter dust was applied on chemically bonded sand core materials by dipping. After curing, the strengths of the core materials were measured under uniaxial loading using a new strength testing machine (STM). The STM presents the loading history as a force...... the strengths were increased under compression. The mode of fracture of the chemically bonded sand core materials was observed to be intergranular through the binder. The stiffness of the chemically bonded sand core materials was determined. For better understanding of the mechanical properties...

  13. Cryostat for mechanical testing of materials at 4.2 K [Paper No. : VII-3

    International Nuclear Information System (INIS)

    Valsakumar, M.C.; Kannan, N.; Radhakrishnan, T.S.

    1978-01-01

    A liquid helium cryostat has been fabricated to be coupled to a Instron Model 1195 Universal Testing Machine for mechanical testing of materials at low temperatures. The sample is held between two grip assemblies, the top one being connected to the load cell by a long pull-rod. The bottom grip is connected to a tube, co-axial to the pull-rod, which in turn is attached to the moving cross-head. Studies with this set-up give information about the yield characteristics at room temperature, 77 K and at 4.2 K. With a manostat, the temperature ranges can be extended to 64-80 K and 1-5 K. The effect of magnetic field on yield characteristics, especially due to the viscous drag of dislocations by electron cloud, can be studied by a 10 kG superconducting magnet around the sample. The cryostat has been tested to the load capacity which is 5 KN. Results of tests done on annealed copper with this set-up are in agreement with the literature. Temperature stability at liquid nitrogen temperature makes it possible to do stress relaxation experiments for a duration of 15 minutes. The cryostat has a liquid helium consumption of about 3 litres per test. (author)

  14. An analysis of a digital variant of the Trail Making Test using machine learning techniques.

    Science.gov (United States)

    Dahmen, Jessamyn; Cook, Diane; Fellows, Robert; Schmitter-Edgecombe, Maureen

    2017-01-01

    The goal of this work is to develop a digital version of a standard cognitive assessment, the Trail Making Test (TMT), and assess its utility. This paper introduces a novel digital version of the TMT and introduces a machine learning based approach to assess its capabilities. Using digital Trail Making Test (dTMT) data collected from (N = 54) older adult participants as feature sets, we use machine learning techniques to analyze the utility of the dTMT and evaluate the insights provided by the digital features. Predicted TMT scores correlate well with clinical digital test scores (r = 0.98) and paper time to completion scores (r = 0.65). Predicted TICS exhibited a small correlation with clinically derived TICS scores (r = 0.12 Part A, r = 0.10 Part B). Predicted FAB scores exhibited a small correlation with clinically derived FAB scores (r = 0.13 Part A, r = 0.29 for Part B). Digitally derived features were also used to predict diagnosis (AUC of 0.65). Our findings indicate that the dTMT is capable of measuring the same aspects of cognition as the paper-based TMT. Furthermore, the dTMT's additional data may be able to help monitor other cognitive processes not captured by the paper-based TMT alone.

  15. The J-resistance curve Leak-before-Break test program on material for the Darlington Nuclear Generating Station

    International Nuclear Information System (INIS)

    Mukherjee, B.

    1988-01-01

    The Darlington Leak-Before-Break (DLBB) approach has been developed for large diameter (21, 22, 24 inch) SA106B heat transport (HT) piping and SA105 fittings as a design alternative to pipewhip restraints and in recognition of the questionable benefits of providing such restraints. Ontario Hydro's DLBB approach is based on the elastic plastic fracture mechanics method. In this test program, J-resistance curves were determined from actual pipe heats that were used in the construction of the Darlington heat transport systems (Units 1 and 2). Test blocks were prepared using four different welding procedures for nuclear Class I piping. The test program was designed to take into account the effect of various factors such as test temperature, crack plane orientation, welding effects, etc., which have influence on fracture properties. A total of 91 tests were conducted. An acceptable lower bound J-resistance curve for the piping steels was obtained by machining maximum thickness specimens from the pipes and by testing side grooved compact tension specimens. Test results showed that all pipes, welds and heat-affected zone materials within the scope of the DLBB program exhibited uppershelf toughness behaviour. All specimens showed high crack initiation toughness Jsub(lc), rising J-resistance curve and stable and ductile crack extension. Toughness of product forms depended on the direction of crack extension (circumferential versus axial crack orientation). Toughness of DLBB welds and parent materials at 250 0 C was lower than that at 20 0 C. (author)

  16. Abrasives and Grinding Machines; Machine Shop Work--Advanced: 9557.02.

    Science.gov (United States)

    Dade County Public Schools, Miami, FL.

    The course outline has been prepared as a guide to assist the instructor in systematically planning and presenting a variety of meaningful lessons to facilitate the necessary training for the machine shop student. The material contained in the outline is designed to enable the student to learn the manipulative skills and related knowledge…

  17. Simulation and material testing of jet engines

    International Nuclear Information System (INIS)

    Tariq, M.M.

    2006-01-01

    The NASA software engine simulator version U 1.7a beta has been used for simulation and material testing of jet engines. Specifications of Modem Jet Engines are stated, and then engine simulator is applied on these specifications. This simulator can simulate turbojet, afterburner, turbofan and ram jet. The material of many components of engine may be varied. Conventional and advanced materials for jet engines can be simulated and tested. These materials can be actively cooled to increase the operating temperature limit. As soon as temperature of any engine component exceeds the temperature limit of material, a warning message flashes across screen. Temperature Limits Exceeded. This flashing message remainst here until necessaryc hangesa re carried out in engine operationp rocedure. Selection Criteria of Engines is stated for piston prop, turboprop, turbofan, turbojet, and turbojet with afterburner and Ramjet. Several standard engines are modeled in Engine Simulator. These engines can. be compared by several engineering specifications. The design, modeling, simulation and testing of engines helps to better understand different types of materials used in jet engines. (author)

  18. Electrochemical machining - manufacturing of turbine and reactor components

    International Nuclear Information System (INIS)

    Otto, K.

    1987-01-01

    Electrochemical machining is a shaping process for metallic workpieces with complex geometries. Using an electrode corresponding to the negative of the desired shape, the material to be removed is dissolved anodically at erosion rates of up to 10 mm/min. The reproducible shape accuracy lies between 0,02 and 0,08 mm, depending on the machining problem. Surface finishes of less than 18 μm are attained. The hardness of the material has no influence on the metal removal process. The workpiece is not subjected to any thermal stressing during machining. The process is well suited for quantity production of complex parts and is used inter alia for turbine blades and components for nuclear reactors. (orig.) [de

  19. TESTING OF GAS REACTOR MATERIALS AND FUEL IN THE ADVANCED TEST REACTOR

    International Nuclear Information System (INIS)

    Grover, S.B.

    2004-01-01

    The Advanced Test Reactor (ATR) has long been involved in testing gas reactor materials, and has developed facilities well suited for providing the right conditions and environment for gas reactor tests. This paper discusses the different types of irradiation hardware that have been utilized in past ATR irradiation tests of gas reactor materials. The new Gas Test Loop facility currently being developed for the ATR is discussed and the different approaches being considered in the design of the facility. The different options for an irradiation experiment such as active versus passive temperature control, neutron spectrum tailoring, and different types of lead experiment sweep gas monitors are also discussed. The paper is then concluded with examples of different past and present gas reactor material and fuel irradiations

  20. Testing of Gas Reactor Materials and Fuel in the Advanced Test Reactor

    International Nuclear Information System (INIS)

    S. Blaine Grover

    2004-01-01

    The Advanced Test Reactor (ATR) has long been involved in testing gas reactor materials, and has developed facilities well suited for providing the right conditions and environment for gas reactor tests. This paper discusses the different types of irradiation hardware that have been utilized in past ATR irradiation tests of gas reactor materials. The new Gas Test Loop facility currently being developed for the ATR is discussed and the different approaches being considered in the design of the facility. The different options for an irradiation experiment such as active versus passive temperature control, neutron spectrum tailoring, and different types of lead experiment sweep gas monitors are also discussed. The paper is then concluded with examples of different past and present gas reactor material and fuel irradiations

  1. Rotating electrical machines part 2 : methods for determining losses and efficiency of rotating electrical machinery form tests (excl. machines for traction vehicles)

    CERN Document Server

    International Electrotechnical Commission. Geneva

    1972-01-01

    Applies to d.c. machines and to a.c. synchronous and induction machines. The principles can be applied to other types of machines such as rotary converters, a.c. commutator motors and single-phase induction motors for which other methods of determining losses are used.

  2. Thermal models of pulse electrochemical machining

    International Nuclear Information System (INIS)

    Kozak, J.

    2004-01-01

    Pulse electrochemical machining (PECM) provides an economical and effective method for machining high strength, heat-resistant materials into complex shapes such as turbine blades, die, molds and micro cavities. Pulse Electrochemical Machining involves the application of a voltage pulse at high current density in the anodic dissolution process. Small interelectrode gap, low electrolyte flow rate, gap state recovery during the pulse off-times lead to improved machining accuracy and surface finish when compared with ECM using continuous current. This paper presents a mathematical model for PECM and employs this model in a computer simulation of the PECM process for determination of the thermal limitation and energy consumption in PECM. The experimental results and discussion of the characteristics PECM are presented. (authors)

  3. A portable continuous blood purification machine for emergency rescue in disasters.

    Science.gov (United States)

    He, Ping; Zhou, Chunhua; Li, Hongyan; Yu, Yongwu; Dong, Zhen; Wen, Yuanyuan; Li, Ping; Tang, Wenhong; Wang, Xue

    2012-01-01

    Continuous renal replacement therapy plays an important role in emergency rescue. Currently, no continuous renal replacement therapy machine can be used under unstable conditions as the fluid flow of these machines is controlled electronically. A novel machine that can provide emergency continuous renal replacement therapy in disaster rescue is therefore needed. Based on a volumetric metering method, a prototype portable continuous blood purifier based on a volumetric metering method was developed. Basic performance tests, special environmental tests, animal experiments and clinical use of the novel machine were completed to test and verify its performance under unstable conditions. All tests completed showed that the machine met the requirements of the national industry standards with a size reduced to approximately one half of the Baxter Aquarius machine. The clearance of harmful substances by the machine described here was equal to that of the Baxter Aquarius machine and was adequate for clinical purposes. The novel prototype performed well in all situations tested and can aid rescue work on disaster sites. Copyright © 2012 S. Karger AG, Basel.

  4. Electric machines

    CERN Document Server

    Gross, Charles A

    2006-01-01

    BASIC ELECTROMAGNETIC CONCEPTSBasic Magnetic ConceptsMagnetically Linear Systems: Magnetic CircuitsVoltage, Current, and Magnetic Field InteractionsMagnetic Properties of MaterialsNonlinear Magnetic Circuit AnalysisPermanent MagnetsSuperconducting MagnetsThe Fundamental Translational EM MachineThe Fundamental Rotational EM MachineMultiwinding EM SystemsLeakage FluxThe Concept of Ratings in EM SystemsSummaryProblemsTRANSFORMERSThe Ideal n-Winding TransformerTransformer Ratings and Per-Unit ScalingThe Nonideal Three-Winding TransformerThe Nonideal Two-Winding TransformerTransformer Efficiency and Voltage RegulationPractical ConsiderationsThe AutotransformerOperation of Transformers in Three-Phase EnvironmentsSequence Circuit Models for Three-Phase Transformer AnalysisHarmonics in TransformersSummaryProblemsBASIC MECHANICAL CONSIDERATIONSSome General PerspectivesEfficiencyLoad Torque-Speed CharacteristicsMass Polar Moment of InertiaGearingOperating ModesTranslational SystemsA Comprehensive Example: The ElevatorP...

  5. Characterizing the Effects of Micro Electrical Discharge Machining Parameters on Material Removal Rate during Micro EDM Drilling of Tungsten Carbide (WC-Co)

    Science.gov (United States)

    Hourmand, Mehdi; Sarhan, Ahmed A. D.; Sayuti, Mohd

    2017-10-01

    Micro-dies, molds and miniaturized products can be manufactured using micro EDM process. In this research, EDM machine and on-machine fabricated CuW micro-electrode were utilized to produce the micro holes in WC-16%Co. The effects of voltage, current, pulse ON time, pulse OFF time, capacitor and rotating speed on Material removal rate (MRR) during micro EDM drilling of WC-16% Co was analyzed using fractional factorial design method. ANOVA analysis shows that increasing current, rotating speed, capacitor and decreasing voltage and pulse ON time lead to the amplify in MRR. It was found that out of all the factors, current and capacitor had the most significant effect on MRR, while the effect of capacitor was more than current. Eventually, it can be concluded that micro holes can be produced using EDM machine.

  6. Testing fireproof materials in a combustion chamber

    Directory of Open Access Journals (Sweden)

    Kulhavy Petr

    2017-01-01

    Full Text Available This article deals with a prototype concept, real experiment and numerical simulation of a combustion chamber, designed for testing fire resistance some new insulating composite materials. This concept of a device used for testing various materials, providing possibility of monitoring temperatures during controlled gas combustion. As a fuel for the combustion process propane butane mixture has been used and also several kinds of burners with various conditions of inlet air (forced, free and fuel flows were tested. The tested samples were layered sandwich materials based on various materials or foams, used as fillers in fire shutters. The temperature distribution was measured by using thermocouples. A simulation of whole concept of experimental chamber has been carried out as the non-premixed combustion process in the commercial final volume sw Pyrosim. The result was to design chamber with a construction suitable, according to the international standards, achieve the required values (temperature in time. Model of the combustion based on a stoichiometric defined mixture of gas and the tested layered samples showed good conformity with experimental results – i.e. thermal distribution inside and heat release rate that has gone through the sample.

  7. Development for advanced materials and testing techniques

    Energy Technology Data Exchange (ETDEWEB)

    Hishinuma, Akimichi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1998-03-01

    Recent studies using a JMTR and research reactors of JRR-2 and JRR-3 are briefly summarized. Small specimen testing techniques (SSTT) required for an effective use of irradiation volume and also irradiated specimens have been developed focussing on tensile test, fatigue test, Charpy test and small punch test. By using the small specimens of 0.1 - several mm in size, similar values of tensile and fatigue properties to those by standard size specimens can be taken, although the ductile-brittle transition temperature (DBTT) depends strongly on Charpy specimen size. As for advanced material development, R and D about low activation ferritic steels have been done to investigate irradiation response. The low activation ferritic steel, so-called F82H jointly-developed by JAERI and NKK for fusion, has been confirmed to have good irradiation resistance within a limited dose and now selected as a standard material in the fusion material community. It is also found that TiAi intermetallic compounds, which never been considered for nuclear application in the past, have an excellent irradiation resistance under an irradiation condition. Such knowledge can bring about a large expectation for developing advanced nuclear materials. (author)

  8. Diamond machining of micro-optical components and structures

    Science.gov (United States)

    Gläbe, Ralf; Riemer, Oltmann

    2010-05-01

    Diamond machining originates from the 1950s to 1970s in the USA. This technology was originally designed for machining of metal optics at macroscopic dimensions with so far unreached tolerances. During the following decades the machine tools, the monocrystalline diamond cutting tools, the workpiece materials and the machining processes advanced to even higher precision and flexibility. For this reason also the fabrication of small functional components like micro optics at a large spectrum of geometries became technologically and economically feasible. Today, several kinds of fast tool machining and multi axis machining operations can be applied for diamond machining of micro optical components as well as diffractive optical elements. These parts can either be machined directly as single or individual component or as mold insert for mass production by plastic replication. Examples are multi lens arrays, micro mirror arrays and fiber coupling lenses. This paper will give an overview about the potentials and limits of the current diamond machining technology with respect to micro optical components.

  9. Traditional machining processes research advances

    CERN Document Server

    2015-01-01

    This book collects several examples of research in machining processes. Chapter 1 provides information on polycrystalline diamond tool material and its emerging applications. Chapter 2 is dedicated to the analysis of orthogonal cutting experiments using diamond-coated tools with force and temperature measurements. Chapter 3 describes the estimation of cutting forces and tool wear using modified mechanistic models in high performance turning. Chapter 4 contains information on cutting under gas shields for industrial applications. Chapter 5 is dedicated to the machinability of magnesium and its alloys. Chapter 6 provides information on grinding science. Finally, chapter 7 is dedicated to flexible integration of shape and functional modelling of machine tool spindles in a design framework.    

  10. Material test data of SUS304 welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Asayama, Tai [Japan Nuclear Cycle Development Inst., Oarai, Ibaraki (Japan). Oarai Engineering Center; Kawakami, Tomohiro [Nuclear Energy System Incorporation, Tokyo (Japan)

    1999-10-01

    This report summarizes the material test data of SUS304 welded joints. Numbers of the data are as follows: Tensile tests 71 (Post-irradiation: 39, Others: 32), Creep tests 77 (Post-irradiation: 20, Others: 57), Fatigue tests 50 (Post-irradiation: 0), Creep-fatigue tests 14 (Post-irradiation: 0). This report consists of the printouts from 'the structural material data processing system'. (author)

  11. Investigations of Effect of Rotary EDM Electrode on Machining Performance of Al6061 Alloy

    Science.gov (United States)

    Robinson Smart, D. S.; Jenish Smart, Joses; Periasamy, C.; Ratna Kumar, P. S. Samuel

    2018-04-01

    Electric Discharge Machining is an essential process which is being used for machining desired shape using electrical discharges which creates sparks. There will be electrodes subjected to electric voltage and which are separated by a dielectric liquid. Removing of material will be due to the continuous and rapid current discharges between two electrodes.. The spark is very carefully controlled and localized so that it only affects the surface of the material. Usually in order to prevent the defects which are arising due to the conventional machining, the Electric Discharge Machining (EDM) machining is preferred. Also intricate and complicated shapes can be machined effectively by use of Electric Discharge Machining (EDM). The EDM process usually does not affect the heat treat below the surface. This research work focus on the design and fabrication of rotary EDM tool for machining Al6061alloy and investigation of effect of rotary tool on surface finish, material removal rate and tool wear rate. Also the effect of machining parameters of EDM such as pulse on & off time, current on material Removal Rate (MRR), Surface Roughness (SR) and Electrode wear rate (EWR) have studied. Al6061 alloy can be used for marine and offshore applications by reinforcing some other elements. The investigations have revealed that MRR (material removal rate), surface roughness (Ra) have been improved with the reduction in the tool wear rate (TWR) when the tool is rotating instead of stationary. It was clear that as rotary speed of the tool is increasing the material removal rate is increasing with the reduction of surface finish and tool wear rate.

  12. Investigations of Cutting Fluid Performance Using Different Machining Operations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Belluco, Walter

    2002-01-01

    An analysis of cutting fluid performance in dif-ferent metal cutting operations is presented based on performance criteria, work material and fluid type. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping operations, with respect to tool life, cutting forces and prod...... will get the same performance ranking for different metalworking fluids no matter what machining test is used, when the fluids are of the same type. Results show that this is mostly true for the water-based fluids on austenitic stainless steel while ranking did change depending on the test with straight......-gated. In the case of austenitic stainless steel as the workpiece material, results using the different operations under different cutting conditions show that the performance of vegetable oil based prod-ucts is superior or equal to that of mineral oil based products. The hypothesis was investigated that one...

  13. Effect of Ceramic Surface Treatments After Machine Grinding on the Biaxial Flexural Strength of Different CAD/CAM Dental Ceramics.

    Science.gov (United States)

    Bagheri, Hossein; Hooshmand, Tabassom; Aghajani, Farzaneh

    2015-09-01

    This study aimed to evaluate the effect of different ceramic surface treatments after machining grinding on the biaxial flexural strength (BFS) of machinable dental ceramics with different crystalline phases. Disk-shape specimens (10mm in diameter and 1.3mm in thickness) of machinable ceramic cores (two silica-based and one zirconia-based ceramics) were prepared. Each type of the ceramic surfaces was then randomly treated (n=15) with different treatments as follows: 1) machined finish as control, 2) machined finish and sandblasting with alumina, and 3) machined finish and hydrofluoric acid etching for the leucite and lithium disilicate-based ceramics, and for the zirconia; 1) machined finish and post-sintered as control, 2) machined finish, post-sintered, and sandblasting, and 3) machined finish, post-sintered, and Nd;YAG laser irradiation. The BFS were measured in a universal testing machine. Data based were analyzed by ANOVA and Tukey's multiple comparisons post-hoc test (α=0.05). The mean BFS of machined finish only surfaces for leucite ceramic was significantly higher than that of sandblasted (P=0.001) and acid etched surfaces (P=0.005). A significantly lower BFS was found after sandblasting for lithium disilicate compared with that of other groups (Pceramics was affected by the type of ceramic material and surface treatment method. Sandblasting with alumina was detrimental to the strength of only silica-based ceramics. Nd:YAG laser irradiation may lead to substantial strength degradation of zirconia.

  14. Fusion Materials Irradiation Test Facility: a facility for fusion-materials qualification

    International Nuclear Information System (INIS)

    Trego, A.L.; Hagan, J.W.; Opperman, E.K.; Burke, R.J.

    1983-01-01

    The Fusion Materials Irradiation Test Facility will provide a unique testing environment for irradiation of structural and special purpose materials in support of fusion power systems. The neutron source will be produced by a deuteron-lithium stripping reaction to generate high energy neutrons to ensure damage similar to that of a deuterium-tritium neutron spectrum. The facility design is now ready for the start of construction and much of the supporting lithium system research has been completed. Major testing of key low energy end components of the accelerator is about to commence. The facility, its testing role, and the status and major aspects of its design and supporting system development are described

  15. Manufacture and Preparation of Test Specimens for Johnson-Cook Material Characterization

    Science.gov (United States)

    2013-01-01

    modeling and simulation, and will be included in the Elastic Plastic Impact Code (EPIC) library. This report describes the welding and machining...used by the government for ballistic, blast and other types of modeling and simulation, and will be included in the Elastic Plastic Impact Code (EPIC...made of H13 tool steel with a scrolled pin and shoulder (See Figure 2-3) was used however the different heat requirements of the materials required

  16. Test device for measuring permeability of a barrier material

    Science.gov (United States)

    Reese, Matthew; Dameron, Arrelaine; Kempe, Michael

    2014-03-04

    A test device for measuring permeability of a barrier material. An exemplary device comprises a test card having a thin-film conductor-pattern formed thereon and an edge seal which seals the test card to the barrier material. Another exemplary embodiment is an electrical calcium test device comprising: a test card an impermeable spacer, an edge seal which seals the test card to the spacer and an edge seal which seals the spacer to the barrier material.

  17. Performance Testing of Cutting Fluids

    DEFF Research Database (Denmark)

    Belluco, Walter

    The importance of cutting fluid performance testing has increased with documentation requirements of new cutting fluid formulations based on more sustainable products, as well as cutting with minimum quantity of lubrication and dry cutting. Two sub-problems have to be solved: i) which machining...... tests feature repeatability, reproducibility and sensitivity to cutting fluids, and ii) to what extent results of one test ensure relevance to a wider set of machining situations. The present work is aimed at assessing the range of validity of the different testing methods, investigating correlation...... within the whole range of operations, materials, cutting fluids, operating conditions, etc. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping, and with respect to tool life, cutting forces, chip formation and product quality (dimensional accuracy and surface integrity...

  18. Report on material and fabrication tests of the KUHFR core vessel

    International Nuclear Information System (INIS)

    Yoshida, H.; Kozuka, T.; Achiwa, N.; Mitani, S.; Kawano, S.; Araki, Y.; Shibata, T.

    1983-01-01

    For the material of the cylindrical reactor core vessel of the Kyoto University High Flux Reactor (KUHFR), A6061 alloy is selected because the aged state of the alloy is known to show the highest resistance against void swelling due to high-dose irradiation. The fabrication possibility of the large-scale tubes is also tested because the sizes (40 cmdiameter and 43 cmdiameter x 960 cm with a thickness of 10 mm for the inner- and outer-tubes, respectively) are just over the largest limit of the conventional factory fabrication. The results are summarized as follows. (1) From an ingot of A6061 alloy a raw inner-tube is hot-extruded by the 3,000 ton press machine. The shape of the extruded tubes is effectively corrected by stretch forming and other special methods. (2) The real scale tubes are heat-treated under the various conditions (T1, T4 and T6) and their size changes are measured just after the every heat-treatment. (3) The hydropressure for a pipe prepared by welding from an aged-tube shows a fairly uniform strain distribution and the breaking initiation at the reasonable pressure in the welded part. (4) Each of the welded specimens prepared using three kinds of welding rods shows sufficient strength in both of bending and tensile test for the JIS standard. Their microstructures correspond to the result of the mechanical tests for each welded specimen. The confidence for the fabrication possibility of the real core vessel has been given through the present tests. (author)

  19. Accelerated irradiation test of Gundremmingen reactor vessel trepan material

    Energy Technology Data Exchange (ETDEWEB)

    Hawthorne, J.R. [Materials Engineering Associates, Inc., Lanham, MD (United States)

    1992-08-01

    Initial mechanical properties tests of beltline trepanned from the decommissioned KRB-A pressure vessel and archive material irradiated in the UBR test reactor revealed a major anomaly in relative radiation embrittlement sensitivity. Poor correspondence of material behavior in test vs. power reactor environments was observed for the weak test orientation (ASTL C-L) whereas correspondence was good for the strong orientation (ASTM C-L). To resolve the anomaly directly, Charpy-V specimens from a low (essentially-nil) fluence region of the vessel were irradiated together with archive material at 279{degrees}C in the UBR test reactor. Properties tests before UBR irradiation revealed a significant difference in 41-J transition temperature and upper shelf energy level between the materials. However, the materials exhibited essentially the same radiation embrittlement sensitivity (both orientations), proving that the anomaly is not due to a basic difference in material irradiation resistances. Possible causes of the original anomaly and the significance to NRC Regulatory Guide 1.99 are discussed.

  20. Accelerated irradiation test of gundremmingen reactor vessel trepan material

    International Nuclear Information System (INIS)

    Hawthorne, J.R.

    1992-08-01

    Initial mechanical properties tests of beltline trepanned from the decommissioned KRB-A pressure vessel and archive material irradiated in the UBR test reactor revealed a major anomaly in relative radiation embrittlement sensitivity. Poor correspondence of material behavior in test vs. power reactor environments was observed for the weak test orientation (ASTL C-L) whereas correspondence was good for the strong orientation (ASTM C-L). To resolve the anomaly directly, Charpy-V specimens from a low (essentially-nil) fluence region of the vessel were irradiated together with archive material at 279 degrees C in the UBR test reactor. Properties tests before UBR irradiation revealed a significant difference in 41-J transition temperature and upper shelf energy level between the materials. However, the materials exhibited essentially the same radiation embrittlement sensitivity (both orientations), proving that the anomaly is not due to a basic difference in material irradiation resistances. Possible causes of the original anomaly and the significance to NRC Regulatory Guide 1.99 are discussed

  1. Virtual machining considering dimensional, geometrical and tool deflection errors in three-axis CNC milling machines

    OpenAIRE

    Soori, Mohsen; Arezoo, Behrooz; Habibi, Mohsen

    2014-01-01

    Virtual manufacturing systems can provide useful means for products to be manufactured without the need of physical testing on the shop floor. As a result, the time and cost of part production can be decreased. There are different error sources in machine tools such as tool deflection, geometrical deviations of moving axis and thermal distortions of machine tool structures. Some of these errors can be decreased by controlling the machining process and environmental parameters. However other e...

  2. Virtual machining considering dimensional, geometrical and tool deflection errors in three-axis CNC milling machines

    OpenAIRE

    Soori, Mohsen; Arezoo, Behrooz; Habibi, Mohsen

    2016-01-01

    Virtual manufacturing systems can provide useful means for products to be manufactured without the need of physical testing on the shop floor. As a result, the time and cost of part production can be decreased. There are different error sources in machine tools such as tool deflection, geometrical deviations of moving axis and thermal distortions of machine tool structures. Some of these errors can be decreased by controlling the machining process and environmental parameters. However other e...

  3. Recent developments in electron beam machine technology

    International Nuclear Information System (INIS)

    Sadat, T.; Ross, A.; Leveziel, H.

    1994-01-01

    Electron beam accelerator provides ionisation energy for industrial processing. Electron beam accelerators are increasingly used for decontamination, conservation and disinfestation of food, for sterilization of medical products, and for polymerisation of materials. These machines are easy to install into a production factory as the radiation stops as soon as the machine is switched off. This safety advantage, together with the flexibility of use of these highly automated machines, has allowed the electron beam accelerator to become an important production tool. (author). 23 refs., 6 figs., 2 tabs

  4. Perspective: Web-based machine learning models for real-time screening of thermoelectric materials properties

    Science.gov (United States)

    Gaultois, Michael W.; Oliynyk, Anton O.; Mar, Arthur; Sparks, Taylor D.; Mulholland, Gregory J.; Meredig, Bryce

    2016-05-01

    The experimental search for new thermoelectric materials remains largely confined to a limited set of successful chemical and structural families, such as chalcogenides, skutterudites, and Zintl phases. In principle, computational tools such as density functional theory (DFT) offer the possibility of rationally guiding experimental synthesis efforts toward very different chemistries. However, in practice, predicting thermoelectric properties from first principles remains a challenging endeavor [J. Carrete et al., Phys. Rev. X 4, 011019 (2014)], and experimental researchers generally do not directly use computation to drive their own synthesis efforts. To bridge this practical gap between experimental needs and computational tools, we report an open machine learning-based recommendation engine (http://thermoelectrics.citrination.com) for materials researchers that suggests promising new thermoelectric compositions based on pre-screening about 25 000 known materials and also evaluates the feasibility of user-designed compounds. We show this engine can identify interesting chemistries very different from known thermoelectrics. Specifically, we describe the experimental characterization of one example set of compounds derived from our engine, RE12Co5Bi (RE = Gd, Er), which exhibits surprising thermoelectric performance given its unprecedentedly high loading with metallic d and f block elements and warrants further investigation as a new thermoelectric material platform. We show that our engine predicts this family of materials to have low thermal and high electrical conductivities, but modest Seebeck coefficient, all of which are confirmed experimentally. We note that the engine also predicts materials that may simultaneously optimize all three properties entering into zT; we selected RE12Co5Bi for this study due to its interesting chemical composition and known facile synthesis.

  5. Quality control procedure for a general diagnostic x-ray machine

    International Nuclear Information System (INIS)

    Md Saion Salikin; Mazlyfarina Mohamad

    2001-01-01

    Performance tests of a particular medical diagnostic x-ray machine have to be carried out regularly in order to ensure that the machine always complies with the required standard. A performance report which is prepared based on the performance tests on the x-ray machine is used as one of the requirement by the authority for issuance and renewal licence to operate and use of the x-ray machine in a clinic or hospital. The Ministry of Health will only issue a licence to the clinic or hospital to use and operate x-ray machines, if the machines have complied with the standards. The clinic or hospital may get the service to carry out performance tests on a diagnostic x-ray machine from any licence H holder, issued by the authority under Atomic Energy Licensing Act 1984. A comparative study between the standard procedure and other procedures on performance test of a general diagnostic x-ray machine is carried out and presented in brief in this paper. The criteria for compliance or otherwise as required by the Ministry of Health Malaysia is discussed and explained in brief. (Author)

  6. Factors affecting the laser processing of wood, 2: Effects of material parameters on machinability

    International Nuclear Information System (INIS)

    Arai, T.; Hayashi, D.

    1994-01-01

    Material parameters of wood were investigated. Factors relating to the workpiece include cutting direction, specific gravity, and components of the wood such as resin-like materials. Also studies of the effects of irregular tissue on machinability were made. The interactions between laser beam and materials are often greatly complex. They depend on the characteristics of the laser beam, the thermal constants of the woods, and the optical surface properties of the woods. Therefore, high quality beam mode and carefully selected materials were used. The following laser cutting properties became clear after studying the experimental results. Slow speed cutting and softwoods make slight differences, regarding cutting section and fiber direction. However, it can beconsidered that there is not very much change except in cross-section. Because of the high power density of laser, cutting speed makes no big difference. The irregular tissue of wood cannot maintain normal cutting speed and accuracy. The factor of genuine density eta, which is thought to be entirely independent of each specific gravity, is definedas the concept of density in general. It can be obtained by applying a simple rule, that is, the eta is the ratio of r(u)/rho(s) where rho(s) is the wood substance as the characteristic value of wood, and r(u)is specific gravity. An experimental formula shows that the depth of cut decreases in proportion to the value of eta. However, in the strict sense of the word, data of wood material as a natural resources mustbe treated qualitatively, because there are deviations from regularity due to various reasons. (author)

  7. Using Virtual Testing for Characterization of Composite Materials

    Science.gov (United States)

    Harrington, Joseph

    Composite materials are finally providing uses hitherto reserved for metals in structural systems applications -- airframes and engine containment systems, wraps for repair and rehabilitation, and ballistic/blast mitigation systems. They have high strength-to-weight ratios, are durable and resistant to environmental effects, have high impact strength, and can be manufactured in a variety of shapes. Generalized constitutive models are being developed to accurately model composite systems so they can be used in implicit and explicit finite element analysis. These models require extensive characterization of the composite material as input. The particular constitutive model of interest for this research is a three-dimensional orthotropic elasto-plastic composite material model that requires a total of 12 experimental stress-strain curves, yield stresses, and Young's Modulus and Poisson's ratio in the material directions as input. Sometimes it is not possible to carry out reliable experimental tests needed to characterize the composite material. One solution is using virtual testing to fill the gaps in available experimental data. A Virtual Testing Software System (VTSS) has been developed to address the need for a less restrictive method to characterize a three-dimensional orthotropic composite material. The system takes in the material properties of the constituents and completes all 12 of the necessary characterization tests using finite element (FE) models. Verification and validation test cases demonstrate the capabilities of the VTSS.

  8. LHC Report: machine development

    CERN Multimedia

    Rogelio Tomás García for the LHC team

    2015-01-01

    Machine development weeks are carefully planned in the LHC operation schedule to optimise and further study the performance of the machine. The first machine development session of Run 2 ended on Saturday, 25 July. Despite various hiccoughs, it allowed the operators to make great strides towards improving the long-term performance of the LHC.   The main goals of this first machine development (MD) week were to determine the minimum beam-spot size at the interaction points given existing optics and collimation constraints; to test new beam instrumentation; to evaluate the effectiveness of performing part of the beam-squeezing process during the energy ramp; and to explore the limits on the number of protons per bunch arising from the electromagnetic interactions with the accelerator environment and the other beam. Unfortunately, a series of events reduced the machine availability for studies to about 50%. The most critical issue was the recurrent trip of a sextupolar corrector circuit –...

  9. Metal release from coffee machines and electric kettles.

    Science.gov (United States)

    Müller, Frederic D; Hackethal, Christin; Schmidt, Roman; Kappenstein, Oliver; Pfaff, Karla; Luch, Andreas

    2015-01-01

    The release of elemental ions from 8 coffee machines and 11 electric kettles into food simulants was investigated. Three different types of coffee machines were tested: portafilter espresso machines, pod machines and capsule machines. All machines were tested subsequently on 3 days before and on 3 days after decalcification. Decalcification of the machines was performed with agents according to procedures as specified in the respective manufacturer's manuals. The electric kettles showed only a low release of the elements analysed. For the coffee machines decreasing concentrations of elements were found from the first to the last sample taken in the course of 1 day. Metal release on consecutive days showed a decreasing trend as well. After decalcification a large increase in the amounts of elements released was encountered. In addition, the different machine types investigated clearly differed in their extent of element release. By far the highest leaching, both quantitatively and qualitatively, was found for the portafilter machines. With these products releases of Pb, Ni, Mn, Cr and Zn were in the range and beyond the release limits as proposed by the Council of Europe. Therefore, a careful rinsing routine, especially after decalcification, is recommended for these machines. The comparably lower extent of release of one particular portafilter machine demonstrates that metal release at levels above the threshold that triggers health concerns are technically avoidable.

  10. Safety concerns in composite manufacturing and machining

    Science.gov (United States)

    Asmatulu, Eylem; Alonayni, Abdullah; Alamir, Mohammed

    2018-03-01

    Because of the superior properties, composites have been used in many industrial applications, including aerospace, wind turbines, ships, cars, fishing rods, storage tanks, swimming pool panels, and baseball bats. Each application may require different combinations of reinforcements and matrices, which make the manufacturing safety even more challenging while working on these substances. In this study, safety issues in composite manufacturing and machining were investigated in detail, and latest developments were provided for workers. The materials most frequently used in composite manufacturing, such as matrix (polyester, vinylester, phenolic, epoxies, methyl ethyl ketone peroxide, benzoil peroxide, hardeners, and solvents), and reinforcement materials (carbon, glass and Kevlar fibers, honeycomb and foams) can be highly toxic to human body. These materials can also be very toxic to the environment when dumped out uncontrollably, creating major future health and environmental concerns. Throughout the manufacturing process, workers inhale vapors of the liquid matrix, hardeners and solvents / thinners, as well as reinforcement materials (chopped fibers and particles) in airborne. Milling, cutting and machining of the composites can further increase the toxic inhalations of airborne composite particles, resulting in major rashes, irritation, skin disorders, coughing, severe eye and lung injury and other serious illnesses. The major portions of these hazardous materials can be controlled using appropriate personal protective equipment for the chemicals and materials used in composite manufacturing and machining. This study provides best possible safety practices utilized in composite manufacturing facilities for workers, engineers and other participants.

  11. Materials in machine, plant, and apparatus construction

    International Nuclear Information System (INIS)

    Blumenauer, H.; Hampe, E.; Hoehne, D.

    1983-01-01

    The subject is covered under the following headings: principles of materials economy and selection, designation of materials, general construction materials; materials for tools, materials for low temperatures, materials for high temperatures, materials for corrosive stress, materials with high wear resistance and friction materials, sliding and bearing materials, materials for spring load, materials for joints, and materials for nuclear reactors

  12. Understanding dental CAD/CAM for restorations - dental milling machines from a mechanical engineering viewpoint. Part A: chairside milling machines.

    Science.gov (United States)

    Lebon, Nicolas; Tapie, Laurent; Duret, Francois; Attal, Jean-Pierre

    2016-01-01

    The dental milling machine is an important device in the dental CAD/CAM chain. Nowadays, dental numerical controlled (NC) milling machines are available for dental surgeries (chairside solution). This article provides a mechanical engineering approach to NC milling machines to help dentists understand the involvement of technology in digital dentistry practice. First, some technical concepts and definitions associated with NC milling machines are described from a mechanical engineering viewpoint. The technical and economic criteria of four chairside dental NC milling machines that are available on the market are then described. The technical criteria are focused on the capacities of the embedded technologies of these milling machines to mill both prosthetic materials and types of shape restorations. The economic criteria are focused on investment costs and interoperability with third-party software. The clinical relevance of the technology is assessed in terms of the accuracy and integrity of the restoration.

  13. A Comparison Study of Machine Learning Based Algorithms for Fatigue Crack Growth Calculation.

    Science.gov (United States)

    Wang, Hongxun; Zhang, Weifang; Sun, Fuqiang; Zhang, Wei

    2017-05-18

    The relationships between the fatigue crack growth rate ( d a / d N ) and stress intensity factor range ( Δ K ) are not always linear even in the Paris region. The stress ratio effects on fatigue crack growth rate are diverse in different materials. However, most existing fatigue crack growth models cannot handle these nonlinearities appropriately. The machine learning method provides a flexible approach to the modeling of fatigue crack growth because of its excellent nonlinear approximation and multivariable learning ability. In this paper, a fatigue crack growth calculation method is proposed based on three different machine learning algorithms (MLAs): extreme learning machine (ELM), radial basis function network (RBFN) and genetic algorithms optimized back propagation network (GABP). The MLA based method is validated using testing data of different materials. The three MLAs are compared with each other as well as the classical two-parameter model ( K * approach). The results show that the predictions of MLAs are superior to those of K * approach in accuracy and effectiveness, and the ELM based algorithms show overall the best agreement with the experimental data out of the three MLAs, for its global optimization and extrapolation ability.

  14. Dwell time adjustment for focused ion beam machining

    International Nuclear Information System (INIS)

    Taniguchi, Jun; Satake, Shin-ichi; Oosumi, Takaki; Fukushige, Akihisa; Kogo, Yasuo

    2013-01-01

    Focused ion beam (FIB) machining is potentially useful for micro/nano fabrication of hard brittle materials, because the removal method involves physical sputtering. Usually, micro/nano scale patterning of hard brittle materials is very difficult to achieve by mechanical polishing or dry etching. Furthermore, in most reported examples, FIB machining has been applied to silicon substrates in a limited range of shapes. Therefore, a versatile method for FIB machining is required. We previously established the dwell time adjustment for mechanical polishing. The dwell time adjustment is calculated by using a convolution model derived from Preston’s hypothesis. More specifically, the target removal shape is a convolution of the unit removal shape, and the dwell time is calculated by means of one of four algorithms. We investigate these algorithms for dwell time adjustment in FIB machining, and we found that a combination a fast Fourier transform calculation technique and a constraint-type calculation is suitable. By applying this algorithm, we succeeded in machining a spherical lens shape with a diameter of 2.93 μm and a depth of 203 nm in a glassy carbon substrate by means of FIB with dwell time adjustment

  15. Round-Robin Test of Paraffin Phase-Change Material

    Science.gov (United States)

    Vidi, S.; Mehling, H.; Hemberger, F.; Haussmann, Th.; Laube, A.

    2015-11-01

    A round-robin test between three institutes was performed on a paraffin phase-change material (PCM) in the context of the German quality association for phase-change materials. The aim of the quality association is to define quality and test specifications for PCMs and to award certificates for successfully tested materials. To ensure the reproducibility and comparability of the measurements performed at different institutes using different measuring methods, a round-robin test was performed. The sample was unknown. The four methods used by the three participating institutes in the round-robin test were differential scanning calorimetry, Calvet calorimetry and three-layer calorimetry. Additionally, T-history measurements were made. The aim of the measurements was the determination of the enthalpy as a function of temperature. The results achieved following defined test specifications are in excellent agreement.

  16. Catalytic aided electrical discharge machining of polycrystalline diamond - parameter analysis of finishing condition

    Science.gov (United States)

    Haikal Ahmad, M. A.; Zulafif Rahim, M.; Fauzi, M. F. Mohd; Abdullah, Aslam; Omar, Z.; Ding, Songlin; Ismail, A. E.; Rasidi Ibrahim, M.

    2018-01-01

    Polycrystalline diamond (PCD) is regarded as among the hardest material in the world. Electrical Discharge Machining (EDM) typically used to machine this material because of its non-contact process nature. This investigation was purposely done to compare the EDM performances of PCD when using normal electrode of copper (Cu) and newly proposed graphitization catalyst electrode of copper nickel (CuNi). Two level full factorial design of experiment with 4 center points technique was used to study the influence of main and interaction effects of the machining parameter namely; pulse-on, pulse-off, sparking current, and electrode materials (categorical factor). The paper shows interesting discovery in which the newly proposed electrode presented positive impact to the machining performance. With the same machining parameters of finishing, CuNi delivered more than 100% better in Ra and MRR than ordinary Cu electrode.

  17. Applications and modelling of bulk HTSs in brushless ac machines

    International Nuclear Information System (INIS)

    Barnes, G.J.

    2000-01-01

    The use of high temperature superconducting material in its bulk form for engineering applications is attractive due to the large power densities that can be achieved. In brushless electrical machines, there are essentially four properties that can be exploited; their hysteretic nature, their flux shielding properties, their ability to trap large flux densities and their ability to produce levitation. These properties translate to hysteresis machines, reluctance machines, trapped-field synchronous machines and linear motors respectively. Each one of these machines is addressed separately and computer simulations that reveal the current and field distributions within the machines are used to explain their operation. (author)

  18. Analysis of machining and machine tools

    CERN Document Server

    Liang, Steven Y

    2016-01-01

    This book delivers the fundamental science and mechanics of machining and machine tools by presenting systematic and quantitative knowledge in the form of process mechanics and physics. It gives readers a solid command of machining science and engineering, and familiarizes them with the geometry and functionality requirements of creating parts and components in today’s markets. The authors address traditional machining topics, such as: single and multiple point cutting processes grinding components accuracy and metrology shear stress in cutting cutting temperature and analysis chatter They also address non-traditional machining, such as: electrical discharge machining electrochemical machining laser and electron beam machining A chapter on biomedical machining is also included. This book is appropriate for advanced undergraduate and graduate mechani cal engineering students, manufacturing engineers, and researchers. Each chapter contains examples, exercises and their solutions, and homework problems that re...

  19. Predicting knee replacement damage in a simulator machine using a computational model with a consistent wear factor.

    Science.gov (United States)

    Zhao, Dong; Sakoda, Hideyuki; Sawyer, W Gregory; Banks, Scott A; Fregly, Benjamin J

    2008-02-01

    Wear of ultrahigh molecular weight polyethylene remains a primary factor limiting the longevity of total knee replacements (TKRs). However, wear testing on a simulator machine is time consuming and expensive, making it impractical for iterative design purposes. The objectives of this paper were first, to evaluate whether a computational model using a wear factor consistent with the TKR material pair can predict accurate TKR damage measured in a simulator machine, and second, to investigate how choice of surface evolution method (fixed or variable step) and material model (linear or nonlinear) affect the prediction. An iterative computational damage model was constructed for a commercial knee implant in an AMTI simulator machine. The damage model combined a dynamic contact model with a surface evolution model to predict how wear plus creep progressively alter tibial insert geometry over multiple simulations. The computational framework was validated by predicting wear in a cylinder-on-plate system for which an analytical solution was derived. The implant damage model was evaluated for 5 million cycles of simulated gait using damage measurements made on the same implant in an AMTI machine. Using a pin-on-plate wear factor for the same material pair as the implant, the model predicted tibial insert wear volume to within 2% error and damage depths and areas to within 18% and 10% error, respectively. Choice of material model had little influence, while inclusion of surface evolution affected damage depth and area but not wear volume predictions. Surface evolution method was important only during the initial cycles, where variable step was needed to capture rapid geometry changes due to the creep. Overall, our results indicate that accurate TKR damage predictions can be made with a computational model using a constant wear factor obtained from pin-on-plate tests for the same material pair, and furthermore, that surface evolution method matters only during the initial

  20. Pharmaceutical Raw Material Identification Using Miniature Near-Infrared (MicroNIR) Spectroscopy and Supervised Pattern Recognition Using Support Vector Machine

    OpenAIRE

    Sun, Lan; Hsiung, Chang; Pederson, Christopher G.; Zou, Peng; Smith, Valton; von Gunten, Marc; O?Brien, Nada A.

    2016-01-01

    Near-infrared spectroscopy as a rapid and non-destructive analytical technique offers great advantages for pharmaceutical raw material identification (RMID) to fulfill the quality and safety requirements in pharmaceutical industry. In this study, we demonstrated the use of portable miniature near-infrared (MicroNIR) spectrometers for NIR-based pharmaceutical RMID and solved two challenges in this area, model transferability and large-scale classification, with the aid of support vector machin...

  1. Laser machining micro-structures on diamond surface with a sub-nanosecond pulsed laser

    Science.gov (United States)

    Wu, Mingtao; Guo, Bing; Zhao, Qingliang

    2018-02-01

    Micro-structure surface on diamond material is widely used in a series of industrial and scientific applications, such as micro-electromechanical systems (MEMS), nanoelectromechanical systems (NEMS), microelectronics, textured or micro-structured diamond machining tools. The efficient machining of micro-structure on diamond surface is urgently demanded in engineering. In this paper, laser machining square micro-structure on diamond surface was studied with a sub-nanosecond pulsed laser. The influences of laser machining parameters, including the laser power, scanning speed, defocusing quantity and scanning pitch, were researched in view of the ablation depth, material removal rate and machined surface topography. Both the ablation depth and material removal rate increased with average laser power. A reduction of the growth rate of the two parameters was induced by the absorption of the laser plasma plume at high laser power. The ablation depth non-linearly decreased with the increasing of the scanning speed while the material removal rate showed an opposite tendency. The increasing of the defocusing quantity induced complex variation of the ablation depth and the material removal rate. The maximum ablation depth and material removal rate were achieved at a defocusing position. The ablation depth and material removal rate oppositely varied about the scanning pitch. A high overlap ratio was meaningful for achieving a smooth micro-structure surface topography. Laser machining with a large defocusing quantity, high laser power and small scanning pitch was helpful for acquiring the desired micro-structure which had a large depth and smooth micro-structure surface topography.

  2. Machining of {gamma}-TiAl

    Energy Technology Data Exchange (ETDEWEB)

    Aust, E.; Niemann, H.-R. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

    1999-09-01

    Knowledge of the machining parameters for titanium aluminides of the type {gamma}-TiAl is essential for the acceptance and application of this new heat-resistant light-weight material for high performance components in automobile and aircraft engines. This work evaluates drilling, turning, sawing, milling, electroerosion, grinding, and high-pressure water-jetting of primary castings. The results indicate that there is a potential for each machining process, but a high quality of surface finish can only be achieved by some of the processes. (orig.)

  3. Coal Ash Corrosion Resistant Materials Testing

    Energy Technology Data Exchange (ETDEWEB)

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  4. Slot Machine Response Frequency Predicts Pathological Gambling

    DEFF Research Database (Denmark)

    Linnet, Jakob; Rømer Thomsen, Kristine; Møller, Arne

    2013-01-01

    Slot machines are among the most addictive forms of gambling, and pathological gambling slot machine players represent the largest group of treatment seekers, accounting for 35% to 93% of the population. Pathological gambling sufferers have significantly higher response frequency (games / time......) on slot machines compared with non-problem gamblers, which may suggest increased reinforcement of the gambling behavior in pathological gambling. However, to date it is unknown whether or not the increased response frequency in pathological gambling is associated with symptom severity of the disorder....... This study tested the hypothesis that response frequency is associated with symptom severity in pathological gambling. We tested response frequency among twenty-two pathological gambling sufferers and twenty-one non-problem gamblers on a commercially available slot machine, and screened for pathological...

  5. Design of online testing system of material radiation resistance

    International Nuclear Information System (INIS)

    Wan Junsheng; He Shengping; Gao Xinjun

    2014-01-01

    The capability of radiation resistance is important for some material used in some specifically engineering fields. It is the same principal applied in all existing test system that compares the performance parameter after radiation to evaluate material radiation resistance. A kind of new technique on test system of material radiation resistance is put forward in this paper. Experimentation shows that the online test system for material radiation resistance works well and has an extending application outlook. (authors)

  6. Combining Multiple Hypothesis Testing with Machine Learning Increases the Statistical Power of Genome-wide Association Studies

    Science.gov (United States)

    Mieth, Bettina; Kloft, Marius; Rodríguez, Juan Antonio; Sonnenburg, Sören; Vobruba, Robin; Morcillo-Suárez, Carlos; Farré, Xavier; Marigorta, Urko M.; Fehr, Ernst; Dickhaus, Thorsten; Blanchard, Gilles; Schunk, Daniel; Navarro, Arcadi; Müller, Klaus-Robert

    2016-01-01

    The standard approach to the analysis of genome-wide association studies (GWAS) is based on testing each position in the genome individually for statistical significance of its association with the phenotype under investigation. To improve the analysis of GWAS, we propose a combination of machine learning and statistical testing that takes correlation structures within the set of SNPs under investigation in a mathematically well-controlled manner into account. The novel two-step algorithm, COMBI, first trains a support vector machine to determine a subset of candidate SNPs and then performs hypothesis tests for these SNPs together with an adequate threshold correction. Applying COMBI to data from a WTCCC study (2007) and measuring performance as replication by independent GWAS published within the 2008–2015 period, we show that our method outperforms ordinary raw p-value thresholding as well as other state-of-the-art methods. COMBI presents higher power and precision than the examined alternatives while yielding fewer false (i.e. non-replicated) and more true (i.e. replicated) discoveries when its results are validated on later GWAS studies. More than 80% of the discoveries made by COMBI upon WTCCC data have been validated by independent studies. Implementations of the COMBI method are available as a part of the GWASpi toolbox 2.0. PMID:27892471

  7. A modified genetic algorithm for time and cost optimization of an additive manufacturing single-machine scheduling

    Directory of Open Access Journals (Sweden)

    M. Fera

    2018-09-01

    Full Text Available Additive Manufacturing (AM is a process of joining materials to make objects from 3D model data, usually layer by layer, as opposed to subtractive manufacturing methodologies. Selective Laser Melting, commercially known as Direct Metal Laser Sintering (DMLS®, is the most diffused additive process in today’s manufacturing industry. Introduction of a DMLS® machine in a production department has remarkable effects not only on industrial design but also on production planning, for example, on machine scheduling. Scheduling for a traditional single machine can employ consolidated models. Scheduling of an AM machine presents new issues because it must consider the capability of producing different geometries, simultaneously. The aim of this paper is to provide a mathematical model for an AM/SLM machine scheduling. The complexity of the model is NP-HARD, so possible solutions must be found by metaheuristic algorithms, e.g., Genetic Algorithms. Genetic Algorithms solve sequential optimization problems by handling vectors; in the present paper, we must modify them to handle a matrix. The effectiveness of the proposed algorithms will be tested on a test case formed by a 30 Part Number production plan with a high variability in complexity, distinct due dates and low production volumes.

  8. Nuclear material control and accountancy planning and performance testing

    International Nuclear Information System (INIS)

    Mike Enhinger; Dennis Wilkey; Rod Martin; Ken Byers; Brian Smith

    1999-01-01

    An overview of performance testing as used at U.S. Department of Energy facilities is provided. Performance tests are performed on specific aspects of the regulations or site policy. The key issues in establishing a performance testing program are: identifying what needs to be tested; determining how to test; establishing criteria to evaluate test results. The program elements of performance testing program consist of: planning; coordination; conduct; evaluation. A performance test may be conducted of personnel or equipment. The DOE orders for nuclear material control and accountancy are divided into three functional areas: program administration, material accounting, and material control. Examples performance tests may be conducted on program administration, accounting, measurement and measurement control, inventory, and containment [ru

  9. Study and implementation high speed operating of induced magnetization machines; Etude et mise en oeuvre de machines a aimantation induite fonctionnant a haute vitesse

    Energy Technology Data Exchange (ETDEWEB)

    Alhassoun, Y.

    2005-05-15

    Actually, electromechanical machines are characterized by their low cost and reduced maintenance. Therefore, new types of magnetic materials such as soft magnetic composites (SMC), have to be considered not only for multiple applications (small motors for automotive) for cost reduction, but also when considering other special requirements such as high speed drive (aircraft and space applications). Our report of thesis is articulated around four chapters: The first chapter show the various types of magnetic interactions used in the electromagnetic actuators. The second chapter is devoted to the modelling of the induced magnetic machines by analytical resolution of equations of the field in two dimensions. The third chapter presents the four configurations prototypes of switched reluctance machine which mix the exploitation of laminated materials and the soft magnetic powders. The fourth chapter discusses the critical conditions of this machines operating at high speed. We conclude, insisting on the efforts carried out in term of analytical modelling of the induced magnetization machines for their dimensions and exploited in this same structure, the soft magnetic composite materials. The results show the potential of soft magnetic powders when considering in particular the high frequency losses and their ability to favour the heat dissipation in this structure. (author)

  10. Target fabrication using laser and spark erosion machining

    International Nuclear Information System (INIS)

    Clement, X.; Coudeville, A.; Eyharts, P.; Perrine , J.P.; Rouillard, R.

    1981-11-01

    Lasers and E.D.M. (electrical discharge machining) are both extremely useful tools for machining the small targets needed in inertial confinement studies. Lasers are currently used in a wide range of target problems and it appears that E.D.M. has a still wider range of applications for plane and spherical targets. The problems of material deformation and tool breaking are practically eliminated as the electrode and the machined part are not in mechanical contact. In comparison with laser micromachining E.D.M. offers: larger versatility with the possibility of new developments and applications; higher production speed for thin conducting materials; lower initial and operating costs; the processes are well controlled, reproducible and can be easily automated; the operation is safe without the dangers associted with lasers

  11. Machining of Some Difficult-to-Cut Materials with Rotary Cutting Tools

    OpenAIRE

    Stjernstoft, Tero

    2004-01-01

    Automobile and aero industries have an increasing interestin materials with improved mechanical properties. However, manyof these new materials are classified as difficult-to-cut withconventional tools. It is obvious that tools, cutting processesand cutting models has to be devel-oped parallel to materialsscience. In this thesis rotary cutting tools are tested as analternative toexpensive diamond or cubic bore nitridetools. Metal matrix composites mostly consist of a light metalalloy (such as...

  12. Machinability of cast commercial titanium alloys.

    Science.gov (United States)

    Watanabe, I; Kiyosue, S; Ohkubo, C; Aoki, T; Okabe, T

    2002-01-01

    This study investigated the machinability of cast orthopedic titanium (metastable beta) alloys for possible application to dentistry and compared the results with those of cast CP Ti, Ti-6Al-4V, and Ti-6Al-7Nb, which are currently used in dentistry. Machinability was determined as the amount of metal removed with the use of an electric handpiece and a SiC abrasive wheel turning at four different rotational wheel speeds. The ratios of the amount of metal removed and the wheel volume loss (machining ratio) were also evaluated. Based on these two criteria, the two alpha + beta alloys tested generally exhibited better results for most of the wheel speeds compared to all the other metals tested. The machinability of the three beta alloys employed was similar or worse, depending on the speed of the wheel, compared to CP Ti. Copyright 2002 Wiley Periodicals, Inc.

  13. Pipe robots for internal inspection, non-destructive testing and machining of pipelines

    International Nuclear Information System (INIS)

    Reiss, Alexander

    2016-01-01

    Inspector Systems is a specialist in manufacturing of tethered self-propelled pipe robots for internal inspection, non-destructive testing and machining of pipeline systems. Our industrial sectors, which originates from 30 year experience in the nuclear industry, are Gas and Oil (On-/Offshore, Refineries), Chemical, Petrochemical, Water etc. The pipe robots are able to get inserted through poor access points (e.g. valves) and to pass in bi-directional travelling vertical sections and numerous bends with small arc radius. The paper describes the system concept and performance of the pipe robot technology. A modular construction allows to equip the robots with different operational elements for the respective application.

  14. Machining of the nuclear tube sheet with small hole diameter

    International Nuclear Information System (INIS)

    Lin Lifeng

    2010-01-01

    Regarding the tube sheet for the heat exchanger of Qinshan Phase II extension project, its material is 00Cr19Ni10 forgings, the tube sheet thickness is 125 mm, requiring 178-φ10.35 0 +0.05 hole, the tube array shall take the shape of equilateral triangle, the center distance is 15 mm, and the tube hole roughness is Ra 3.2. The guide sleeve shall be adopted for positioning prior to machining of the high precision small hole of the thick tube sheet, and the gun drill and BTA drill shall be adopted for testing, finally BTA drilling with internal chip removal shall be adopted, this method shall overcome the disadvantage factor of BTA drilling and shall be the new approach for drilling. The diameter of BTA drill is φ10.34 mm. The machined hole diameter shall be φ10.375-φ10.355 mm. The ellipticity of the tube hole shall be less than 0.01 mm, the pipe bridge dimension shall be 4.6 mm, conforming to the requirement of the drawing. The paper presents the precautions during machining so as to provide the reference for the similar pipe hole machining in the future. (author)

  15. Machinability baja AISI 1040 pada proses bubut dengan variasi cutting speed dan feed rate

    Directory of Open Access Journals (Sweden)

    AAIA Sri Komaladewi

    2012-11-01

    Full Text Available In order to obtain desired results of machining process (turning, parameter of process and material characteristic to be machined should be well known. This is due to different machining conditions and material yield different material machinability as well. It is needed to investigate of material machinability (AISI 1040 such as force, power and shear angle under different cutting speed (80, 160 and 240 m/min and feed rate (0.1, 0.2, and 0.3 mm/rev. The results of investigation show that; at the same cutting speed the higher feed rate the higher cutting force needed; the higher cutting speed and feed rate, the higher power needed; at feed rate 0.1 mm./rev and 0.3 mm/rev, the higher cutting speed the shear angles has a trend to incline; at feed rate 0.2 mm/rev, cutting speed from 80 to 160 m/min yield increasing of shear angle, however, from 160 to 240 m/min shear angle declines.

  16. Identification of Technological Parameters of Ni-Alloys When Machining by Monolithic Ceramic Milling Tool

    Science.gov (United States)

    Czán, Andrej; Kubala, Ondrej; Danis, Igor; Czánová, Tatiana; Holubják, Jozef; Mikloš, Matej

    2017-12-01

    The ever-increasing production and the usage of hard-to-machine progressive materials are the main cause of continual finding of new ways and methods of machining. One of these ways is the ceramic milling tool, which combines the pros of conventional ceramic cutting materials and pros of conventional coating steel-based insert. These properties allow to improve cutting conditions and so increase the productivity with preserved quality known from conventional tools usage. In this paper, there is made the identification of properties and possibilities of this tool when machining of hard-to-machine materials such as nickel alloys using in airplanes engines. This article is focused on the analysis and evaluation ordinary technological parameters and surface quality, mainly roughness of surface and quality of machined surface and tool wearing.

  17. GPK heading machine

    Energy Technology Data Exchange (ETDEWEB)

    Krmasek, J.; Novosad, K.

    1981-01-01

    This article evaluates performance tests of the Soviet made GPK heading machine carried out in 4 coal mines in Czechoslovakia (Ostrava-Karvina region and Kladno mines). GPK works in coal seams and rocks with compression strength of 40 to 50 MPa. Dimensions of the tunnel are height 1.8 to 3.8 m and width 2.6 to 4.7 m, tunnel gradient plus to minus 10 degrees. GPK weighs 16 t, its conical shaped cutting head equipped with RKS-1 cutting tools is driven by an electric motor with 55 kW capacity. Undercarriage of the GPK, gathering-arm loader, hydraulic system, electric system and dust supression system (water spraying or pneumatic section) are characterized. Specifications of GPK heading machines are compared with PK-3r and F8 heading machines. Reliability, number of failures, dust level, noise, productivity depending on compression strength of rocks, heading rate in coal and in rocks, energy consumption, performance in inclined tunnels, and cutting tool wear are evaluated. Tests show that GPK can be used to drive tunnels in coal with rock constituting up to 50% of the tunnel crosscut, as long as rock compression strength does not exceed 50 MPa. In rocks characterized by higher compression strength cutting tool wear sharply increases. GPK is characterized by higher productivity than that of the PK-3r heading machine. Among the weak points of the GPK are: unsatisfactory reliability and excessive wear of its elements. (4 refs.) (In Czech)

  18. Standard Test Method for Oxyacetylene Ablation Testing of Thermal Insulation Materials

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This test method covers the screening of ablative materials to determine the relative thermal insulation effectiveness when tested as a flat panel in an environment of a steady flow of hot gas provided by an oxyacetylene burner. 1.2 This test method should be used to measure and describe the properties of materials, products, or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard of materials, products, or assemblies under actual fire conditions. However, results of this test method may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limi...

  19. Selection and application of C18200 chrome copper for the OHTE confinement test helical coil

    International Nuclear Information System (INIS)

    Puhn, F.A.; Graumann, D.W.

    1981-01-01

    The selection and qualification of copper for the OHTE confinement test helical coil (H-coil) was a crucial step in the success of this new experiment. Previous problems encountered at General Atomic Company with close tolerance machined parts made from high strength copper were identified. The design criteria included selecting a material with minimal warpage during machining, an electrical conductivity >80% IACS, and a yield strength of at least 241 Mpa (35 ksi). The investigation of candidate materials and testing samples led to selection of a material that fully met all requirements. The C18200 chrome copper forged plates were supplied by the Ampco Metal Division of Ampco-Pittsburgh Corporation

  20. Neuropsychological Test Selection for Cognitive Impairment Classification: A Machine Learning Approach

    Science.gov (United States)

    Williams, Jennifer A.; Schmitter-Edgecombe, Maureen; Cook, Diane J.

    2016-01-01

    Introduction Reducing the amount of testing required to accurately detect cognitive impairment is clinically relevant. The aim of this research was to determine the fewest number of clinical measures required to accurately classify participants as healthy older adult, mild cognitive impairment (MCI) or dementia using a suite of classification techniques. Methods Two variable selection machine learning models (i.e., naive Bayes, decision tree), a logistic regression, and two participant datasets (i.e., clinical diagnosis, clinical dementia rating; CDR) were explored. Participants classified using clinical diagnosis criteria included 52 individuals with dementia, 97 with MCI, and 161 cognitively healthy older adults. Participants classified using CDR included 154 individuals CDR = 0, 93 individuals with CDR = 0.5, and 25 individuals with CDR = 1.0+. Twenty-seven demographic, psychological, and neuropsychological variables were available for variable selection. Results No significant difference was observed between naive Bayes, decision tree, and logistic regression models for classification of both clinical diagnosis and CDR datasets. Participant classification (70.0 – 99.1%), geometric mean (60.9 – 98.1%), sensitivity (44.2 – 100%), and specificity (52.7 – 100%) were generally satisfactory. Unsurprisingly, the MCI/CDR = 0.5 participant group was the most challenging to classify. Through variable selection only 2 – 9 variables were required for classification and varied between datasets in a clinically meaningful way. Conclusions The current study results reveal that machine learning techniques can accurately classifying cognitive impairment and reduce the number of measures required for diagnosis. PMID:26332171