WorldWideScience

Sample records for machining rapid prototyping

  1. Review, Selection and Installation of a Rapid Prototype Machine

    Science.gov (United States)

    McEndree, Caryl

    2008-01-01

    The objective of this paper is to impress upon the reader the benefits and advantages of investing in rapid prototyping (additive manufacturing) technology thru the procurement of one or two new rapid prototyping machines and the creation of a new Prototype and Model Lab at the Kennedy Space Center (KSC). This new resource will be available to all of United Space Alliance, LLC (USA), enabling engineers from around the company to pursue a more effective means of communication and design with our co-workers, and our customer, the National Aeronautics and Space Administration (NASA). The Rapid Protoyping/3D printing industry mirrors the transition the CAD industry made several years ago, when companies were trying to justify the expenditure of converting to a 3D based system from a 2D based system. The advantages of using a 3D system seemed to be outweighed by the cost it would take to convert not only legacy 2D drawings into 3D models but the training of personnel to use the 3D CAD software. But the reality was that when a 3D CAD system is employed, it gives engineers a much greater ability to conceive new designs and the ability to engineer new tools and products much more effectively. Rapid Prototyping (RP) is the name given to a host of related technologies that are used to fabricate physical objects directly from Computer Aided Design (CAD) data sources. These methods are generally similar to each other in that they add and bond materials in a layer wise-fashion to form objects, instead of machining away material. The machines used in Rapid Prototyping are also sometimes referred to as Rapid Manufacturing machines due to the fact that some of the parts fabricated in a RP machine can be used as the finished product. The name "Rapid Prototyping" is really a misnomer. It is much more than prototypes and it is not always rapid.

  2. Machine Vision Implementation in Rapid PCB Prototyping

    Directory of Open Access Journals (Sweden)

    Yosafat Surya Murijanto

    2012-03-01

    Full Text Available Image processing, the heart of machine vision, has proven itself to be an essential part of the industries today. Its application has opened new doorways, making more concepts in manufacturing processes viable. This paper presents an application of machine vision in designing a module with the ability to extract drills and route coordinates from an un-mounted or mounted printed circuit board (PCB. The algorithm comprises pre-capturing processes, image segmentation and filtering, edge and contour detection, coordinate extraction, and G-code creation. OpenCV libraries and Qt IDE are the main tools used. Throughout some testing and experiments, it is concluded that the algorithm is able to deliver acceptable results. The drilling and routing coordinate extraction algorithm can extract in average 90% and 82% of the whole drills and routes available on the scanned PCB in a total processing time of less than 3 seconds. This is achievable through proper lighting condition, good PCB surface condition and good webcam quality. 

  3. Open Source Powder based Rapid Prototyping Machine for Ceramics

    NARCIS (Netherlands)

    Budding, A.; Vaneker, T.H.J.; Winnubst, A.J.A.

    2013-01-01

    3DP (Three Dimensional Printing) technology is one of the SFF (Solid Freeform Fabrication) technologies which have recently come into the spotlight due to its adaptability to various applications. However, commercial 3DP machines are limited as to the use of building material, without voiding the wa

  4. Development of Experimental Setup of Metal Rapid Prototyping Machine using Selective Laser Sintering Technique

    Science.gov (United States)

    Patil, S. N.; Mulay, A. V.; Ahuja, B. B.

    2016-08-01

    Unlike in the traditional manufacturing processes, additive manufacturing as rapid prototyping, allows designers to produce parts that were previously considered too complex to make economically. The shift is taking place from plastic prototype to fully functional metallic parts by direct deposition of metallic powders as produced parts can be directly used for desired purpose. This work is directed towards the development of experimental setup of metal rapid prototyping machine using selective laser sintering and studies the various parameters, which plays important role in the metal rapid prototyping using SLS technique. The machine structure in mainly divided into three main categories namely, (1) Z-movement of bed and table, (2) X-Y movement arrangement for LASER movements and (3) feeder mechanism. Z-movement of bed is controlled by using lead screw, bevel gear pair and stepper motor, which will maintain the accuracy of layer thickness. X-Y movements are controlled using timing belt and stepper motors for precise movements of LASER source. Feeder mechanism is then developed to control uniformity of layer thickness metal powder. Simultaneously, the study is carried out for selection of material. Various types of metal powders can be used for metal RP as Single metal powder, mixture of two metals powder, and combination of metal and polymer powder. Conclusion leads to use of mixture of two metals powder to minimize the problems such as, balling effect and porosity. Developed System can be validated by conducting various experiments on manufactured part to check mechanical and metallurgical properties. After studying the results of these experiments, various process parameters as LASER properties (as power, speed etc.), and material properties (as grain size and structure etc.) will be optimized. This work is mainly focused on the design and development of cost effective experimental setup of metal rapid prototyping using SLS technique which will gives the feel of

  5. CAD-CAM generated ear cast by means of a laser scanner and rapid prototyping machine.

    Science.gov (United States)

    Ciocca, Leonardo; Scotti, Roberto

    2004-12-01

    Sculpting a wax ear cast for use when making a definitive prosthesis for a patient who has had auricle ablative surgery, is challenging. It requires a skilled anaplastologist along with complex instrumentation able to perform facial laser scans and reproduce anatomic details. The aim of this article is to present a technique to create a cast by laser scanning a stone cast of the existing ear. A 3D laser scanner develops an integrated 3D digital image of the unaffected ear, which is copied and then mirrored. A rapid prototyping machine collects the necessary data to manufacture the definitive resin ear. This procedure is time and cost effective only if the technology is free of charge.

  6. Rapid prototyping of zirconium diboride/copper electrical discharge machining electrodes

    Science.gov (United States)

    Stucker, Brent Eric

    The acceptance of rapid prototyping (RP) as the predominant technique for producing polymer and paper parts directly from computer-aided design (CAD) models has led many corporations and universities to try to extend its capabilities to more robust materials. In addition to producing prototype metal and ceramic parts, a significant effort has been made to create parts that are useful as tools and dies or that reduce the time necessary to create tools and dies. Most materials used for tools and dies are very hard, because they need to be able to withstand millions of cycles before failing. Electrical discharge machining (EDM) is the most common method used to machine tools and dies out of hard materials. A method for producing EDM electrodes using RP could greatly reduce the time and cost involved in creating tools and dies. A new EDM electrode material made up of zirconium diboride and copper (ZrBsb2/Cu) that is superior to traditional EDM electrodes has been investigated. The processing techniques necessary for creating Zrsb2/Cu electrodes from powders of ZrB2 and copper have been developed. These ZrBsb2/Cu electrodes have a better wear ratio and a faster sink rate than graphite, copper or tungsten/copper EDM electrodes. Performance variables that were tracked are: (1) wear ratio, (2) sink rate and (3) surface finish, where ZrBsb2/Cu, copper, graphite and W/Cu were used as anodes (electrodes) and stainless steel as cathodes (workpieces). The ZrBsb2/Cu electrode material system retains its superior EDM electrode performance across a number of materials processing and compositional variations. Scanning electron microscopy (SEM) was used to study the electrodes after EDM. These SEM observations facilitated an understanding of the superior EDM electrode performance characteristics of ZrBsb2/Cu to traditional EDM electrode material systems. A method for creating geometrically-complex ZrBsb2/Cu EDM electrodes using the selective laser sintering (SLS) RP technique was

  7. Using distributed genetic algorithms in three-dimensional bin packing for rapid prototyping machines

    Science.gov (United States)

    Lewis, James E.; Ragade, Rammohan K.; Kumar, Anup; Biles, William E.; Ikonen, Ilkka T.

    1998-10-01

    Genetic algorithms (GAs) are excellent approaches to solving complex problems in optimization with difficult constraints, and in high state space dimensionality problems. The classic bin-packing optimization problem has been shown to be a NP- complete problem. There are GA applications to variations of the bin-packing problem for stock cutting, vehicle loading, air container loading, scheduling, and the knapsack problem. Mostly, these are based on a 1D or 2D considerations. Ikonen et. al. have developed a GA for rapid prototyping called GARP, which utilizes a 3D chromosome structure for the bin- packing of the Sinterstation 2000's build cylinder. GARP allows the Sinterstation to be used more productively. The GARP application was developed for a single CPU machine. Anticipating greater use of time compression technologies, this paper examines the framework necessary to reduce GARP's execution time. This framework is necessary to speed-up the bin-packing evaluation, by the use of distributed or parallel GAs. In this paper, a framework for distribution techniques to improve the efficiency of GARP, and to improve the quality of GARPis solutions is proposed.

  8. Rapid Prototyping Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — The ARDEC Rapid Prototyping (RP) Laboratory was established in December 1992 to provide low cost RP capabilities to the ARDEC engineering community. The Stratasys,...

  9. Rapid prototype and test

    Energy Technology Data Exchange (ETDEWEB)

    Gregory, D.L.; Hansche, B.D.

    1996-06-01

    In order to support advanced manufacturing, Sandia has acquired the capability to produce plastic prototypes using stereolithography. Currently, these prototypes are used mainly to verify part geometry and ``fit and form`` checks. This project investigates methods for rapidly testing these plastic prototypes, and inferring from prototype test data actual metal part performance and behavior. Performances examined include static load/stress response, and structural dynamic (modal) and vibration behavior. The integration of advanced non-contacting measurement techniques including scanning laser velocimetry, laser holography, and thermoelasticity into testing of these prototypes is described. Photoelastic properties of the epoxy prototypes to reveal full field stress/strain fields are also explored.

  10. Rapid Prototyping Reconsidered

    Science.gov (United States)

    Desrosier, James

    2011-01-01

    Continuing educators need additional strategies for developing new programming that can both reduce the time to market and lower the cost of development. Rapid prototyping, a time-compression technique adapted from the high technology industry, represents one such strategy that merits renewed evaluation. Although in higher education rapid…

  11. HTS machine laboratory prototype

    DEFF Research Database (Denmark)

    many of HTS properties are not known and need to be tested with a specific purpose in mind not just for different types of HTS conductors but also for the same type of HTS conductors made by different manufactures. To address some of these challenges, we have constructed a laboratory prototype HTS...

  12. Automated Tools for Rapid Prototyping

    Institute of Scientific and Technical Information of China (English)

    潘锦平

    1991-01-01

    An automated environment is presented which aids the software engineers in developing data processing systems by using rapid prototyping techniques.The environment is being developed on VAX station.It can render good support to the specification of the requirements and the rapid creation of prototype.The goal,the methodology,the general structure of the environment and two sub-systems are discussed.

  13. Rapid prototyping and stereolithography in dentistry

    Directory of Open Access Journals (Sweden)

    Sanjna Nayar

    2015-01-01

    Full Text Available The word rapid prototyping (RP was first used in mechanical engineering field in the early 1980s to describe the act of producing a prototype, a unique product, the first product, or a reference model. In the past, prototypes were handmade by sculpting or casting, and their fabrication demanded a long time. Any and every prototype should undergo evaluation, correction of defects, and approval before the beginning of its mass or large scale production. Prototypes may also be used for specific or restricted purposes, in which case they are usually called a preseries model. With the development of information technology, three-dimensional models can be devised and built based on virtual prototypes. Computers can now be used to create accurately detailed projects that can be assessed from different perspectives in a process known as computer aided design (CAD. To materialize virtual objects using CAD, a computer aided manufacture (CAM process has been developed. To transform a virtual file into a real object, CAM operates using a machine connected to a computer, similar to a printer or peripheral device. In 1987, Brix and Lambrecht used, for the first time, a prototype in health care. It was a three-dimensional model manufactured using a computer numerical control device, a type of machine that was the predecessor of RP. In 1991, human anatomy models produced with a technology called stereolithography were first used in a maxillofacial surgery clinic in Viena.

  14. Rapid prototyping and stereolithography in dentistry.

    Science.gov (United States)

    Nayar, Sanjna; Bhuminathan, S; Bhat, Wasim Manzoor

    2015-04-01

    The word rapid prototyping (RP) was first used in mechanical engineering field in the early 1980s to describe the act of producing a prototype, a unique product, the first product, or a reference model. In the past, prototypes were handmade by sculpting or casting, and their fabrication demanded a long time. Any and every prototype should undergo evaluation, correction of defects, and approval before the beginning of its mass or large scale production. Prototypes may also be used for specific or restricted purposes, in which case they are usually called a preseries model. With the development of information technology, three-dimensional models can be devised and built based on virtual prototypes. Computers can now be used to create accurately detailed projects that can be assessed from different perspectives in a process known as computer aided design (CAD). To materialize virtual objects using CAD, a computer aided manufacture (CAM) process has been developed. To transform a virtual file into a real object, CAM operates using a machine connected to a computer, similar to a printer or peripheral device. In 1987, Brix and Lambrecht used, for the first time, a prototype in health care. It was a three-dimensional model manufactured using a computer numerical control device, a type of machine that was the predecessor of RP. In 1991, human anatomy models produced with a technology called stereolithography were first used in a maxillofacial surgery clinic in Viena.

  15. An HTS machine laboratory prototype

    DEFF Research Database (Denmark)

    Mijatovic, Nenad; Jensen, Bogi Bech; Træholt, Chresten

    2012-01-01

    This paper describes Superwind HTS machine laboratory setup which is a small scale HTS machine designed and build as a part of the efforts to identify and tackle some of the challenges the HTS machine design may face. One of the challenges of HTS machines is a Torque Transfer Element (TTE) which...

  16. Rapid Prototyping Enters Mainstream Manufacturing.

    Science.gov (United States)

    Winek, Gary

    1996-01-01

    Explains rapid prototyping, a process that uses computer-assisted design files to create a three-dimensional object automatically, speeding the industrial design process. Five commercially available systems and two emerging types--the 3-D printing process and repetitive masking and depositing--are described. (SK)

  17. Rapid prototyping: An innovative technique in dentistry

    Directory of Open Access Journals (Sweden)

    Shakeba Quadri

    2017-01-01

    Full Text Available Emergence of advanced digital technology has opened up new perspectives for design and production in the field of dentistry. Rapid prototyping (RP is a technique to quickly and automatically construct a three-dimensional (3D model of a part or product using 3D printers or stereolithography machines. RP has various dental applications, such as fabrication of implant surgical guides, zirconia prosthesis and molds for metal castings, maxillofacial prosthesis and frameworks for fixed and removable partial dentures, wax patterns for the dental prosthesis and complete denture. Rapid prototyping presents fascinating opportunities, but the process is difficult as it demands a high level of artistic skill, which means that the dental technicians should be able to work with the models obtained after impression to form a mirror image and achieve good esthetics. This review aims to focus on various RP methods and its application in dentistry.

  18. Surface quality in rapid prototype MMD process

    Directory of Open Access Journals (Sweden)

    Lisandro Vargas Henríquez

    2010-04-01

    Full Text Available This article summarises a Manufacturing Materials and Processes MSc thesis written for the Mechanical and Electrical Engineering Department. The paper shows the interaction of process, gap (deposition distance and extursion terminal velocity modelled process parameters for CEIF's (Centro de Equipos Interfacultades rapid prototype molten material deposit (MMD Titan SH-1 machine by analysing prototupes improved surface quality and resistence to tension and characterising material. The project applies experimental design criteria for orientating the selection of experimental process parameters. Acrylonitrile-buttadin-styrene (ABS had alredy been mechanically and physicochemically characterised (i.e the material used in the MMD process.

  19. Customer-experienced rapid prototyping

    Science.gov (United States)

    Zhang, Lijuan; Zhang, Fu; Li, Anbo

    2008-12-01

    In order to describe accurately and comprehend quickly the perfect GIS requirements, this article will integrate the ideas of QFD (Quality Function Deployment) and UML (Unified Modeling Language), and analyze the deficiency of prototype development model, and will propose the idea of the Customer-Experienced Rapid Prototyping (CE-RP) and describe in detail the process and framework of the CE-RP, from the angle of the characteristics of Modern-GIS. The CE-RP is mainly composed of Customer Tool-Sets (CTS), Developer Tool-Sets (DTS) and Barrier-Free Semantic Interpreter (BF-SI) and performed by two roles of customer and developer. The main purpose of the CE-RP is to produce the unified and authorized requirements data models between customer and software developer.

  20. High Temperature Superconductor Machine Prototype

    DEFF Research Database (Denmark)

    Mijatovic, Nenad; Jensen, Bogi Bech; Træholt, Chresten

    2011-01-01

    A versatile testing platform for a High Temperature Superconductor (HTS) machine has been constructed. The stationary HTS field winding can carry up to 10 coils and it is operated at a temperature of 77K. The rotating armature is at room temperature. Test results and performance for the HTS field...

  1. 基于单片下位机的EPS快速成形系统%EPS Rapid Prototyping System Based on Single Chip Microcomputer Inferior Machine

    Institute of Scientific and Technical Information of China (English)

    刘艳伟; 方亮; 尚仕波

    2012-01-01

    In view of the needs of EPS material processing market and forming equipments status at present,an EPS rapid prototyping system based on single chip microcomputer inferior machine was developed.The system′s overall design scheme was determined,the structure and function of whose main modules,including mechanical part,electrical part and PC software,were introduced.Underlying development of electrical system was completed to achieve stepper motor drivers and electric wire temperature control.Finally,software functions were tested and a real foam part was cut using the system.It proved that the system is easy to use and dimension tolerance is small which can satisfy the engineering requirement.%针对当前聚苯乙烯泡沫塑料(EPS)材料加工的市场需要和成形设备的现状,研制了基于单片下位机的EPS快速成形系统。确定了系统的总体设计方案,对主要组成模块,包括机械部分、电气控制部分和上位机软件部分的结构和功能进行了介绍。完成了电气系统的底层开发,实现了步进电机驱动和电热丝温度控制。最后测试了软件系统的功能并进行运行测试,证明该系统易于使用,加工精度可以满足工程需要。

  2. Prototype-based models in machine learning

    NARCIS (Netherlands)

    Biehl, Michael; Hammer, Barbara; Villmann, Thomas

    2016-01-01

    An overview is given of prototype-based models in machine learning. In this framework, observations, i.e., data, are stored in terms of typical representatives. Together with a suitable measure of similarity, the systems can be employed in the context of unsupervised and supervised analysis of poten

  3. Prototype-based models in machine learning

    NARCIS (Netherlands)

    Biehl, Michael; Hammer, Barbara; Villmann, Thomas

    2016-01-01

    An overview is given of prototype-based models in machine learning. In this framework, observations, i.e., data, are stored in terms of typical representatives. Together with a suitable measure of similarity, the systems can be employed in the context of unsupervised and supervised analysis of

  4. Rapid Prototyping in Instructional Design: Creating Competencies

    Science.gov (United States)

    Fulton, Carolyn D.

    2010-01-01

    Instructional designers working in rapid prototyping environments currently do not have a list of competencies that help to identify the knowledge, skills, and attitudes (KSAs) required in these workplaces. This qualitative case study used multiple cases in an attempt to identify rapid prototyping competencies required in a rapid prototyping…

  5. Rapid Prototyping and the Human Factors Engineering Process

    Science.gov (United States)

    2016-08-29

    Rapid prototyping and the human factors • • engineering process David Beevis* and Gaetan St Denist *Senior Human Factors Engineer , Defence and...factors engineering analyses. Therefore, an investigation of the use of the V APS virtual prototyping system was carried out in five organizations. The...factors engineering (HFE) process re- commended for the development of human-machine systems is based on a series of increasin¥ly detailed analyses of

  6. Rapid Prototyping of Mobile Learning Games

    Science.gov (United States)

    Federley, Maija; Sorsa, Timo; Paavilainen, Janne; Boissonnier, Kimo; Seisto, Anu

    2014-01-01

    This position paper presents the first results of an on-going project, in which we explore rapid prototyping method to efficiently produce digital learning solutions that are commercially viable. In this first phase, rapid game prototyping and an iterative approach was tested as a quick and efficient way to create learning games and to evaluate…

  7. [Rapid prototyping: a very promising method].

    Science.gov (United States)

    Haverman, T M; Karagozoglu, K H; Prins, H-J; Schulten, E A J M; Forouzanfar, T

    2013-03-01

    Rapid prototyping is a method which makes it possible to produce a three-dimensional model based on two-dimensional imaging. Various rapid prototyping methods are available for modelling, such as stereolithography, selective laser sintering, direct laser metal sintering, two-photon polymerization, laminated object manufacturing, three-dimensional printing, three-dimensional plotting, polyjet inkjet technology,fused deposition modelling, vacuum casting and milling. The various methods currently being used in the biomedical sector differ in production, materials and properties of the three-dimensional model which is produced. Rapid prototyping is mainly usedforpreoperative planning, simulation, education, and research into and development of bioengineering possibilities.

  8. Rapid Prototyping Of Layered Composite Parts

    Science.gov (United States)

    Wolff, Edwin D.

    1992-01-01

    Numerically controlled cutting accelerates fabrication of layers. Proposed method derived from stereoscopic lithography. CATIA or CAEDS computer program used to generate three-dimensional mathematical model of prototype part. In model, geometry of part specified in layers, as in stereoscopic lithography. Model data for each layer fed to computer-numerically-controlled ultrasonic cutting machine. Sheet of prepreg (uncured composite material) of specified layer thickness placed in machine and cut, under control of model data, to specified shape of layer.

  9. Rapid prototyping of robotic platforms

    CSIR Research Space (South Africa)

    De Ronde, Willis

    2016-11-01

    Full Text Available Building a robotic platform from raw materials can take anything from a few weeks to a few years to complete, depending on the complexity and size of the platform. This paper aims to introduce a novel approach of using abrasive waterjet machining...

  10. 陶瓷零件快速成形机研制及产品加工%The study of the ceramic parts rapid prototyping machine and products processing

    Institute of Scientific and Technical Information of China (English)

    高东强; 张菲

    2011-01-01

    详细介绍了经济型陶瓷零件快速成形机的组成、工作原理及主要结构,并将该设计制造成实体样机.利用Pro/E三维实体造型软件和分层技术对“D”字建模并进行分层处理等,将处理的数据输入控制设备,并将实体样机与啄木鸟DX3017型雕刻机相结合,最后加工制造陶瓷零件“D”.%It discusses the components, work principle and main structure of the ceramic parts rapid prototyping machine in detail, and the physical machine is made according to the design. The model of "D"is established by Pro/E, and stratified according to stratifaction technology. The data is input to the control device, and then combine the physical machine and Woodpecker DX3017 engraving machine, ceramic part "D" is produced finally.

  11. Ceramic microfabrication by rapid prototyping process chains

    Indian Academy of Sciences (India)

    R Knitter; W Bauer

    2003-02-01

    Fabrication of micropatterned ceramics or ceramic microparts make high demands on the precision and resolution of the moulding process. As finishing of miniaturised or micropatterned ceramic components is nearly impossible, shaping has to be done by a replication step in the green, unfired state. To avoid high tooling costs in product development, a rapid prototyping process chain has been established that enables rapid manufacturing of ceramic microcomponents from functional models to small lot series within a short time. This process chain combines the fast and inexpensive supply of master models by rapid prototyping with accurate and flexible ceramic manufacturing by low-pressure injection moulding. Besides proper feedstock preparation and sufficient small grain size, the quality of the final components is mainly influenced by the quality of the master model. Hence, the rapid prototyping method must be carefully selected to meet the requirements of the component to be fabricated.

  12. Composites by rapid prototyping technology

    CSIR Research Space (South Africa)

    Kumar, S

    2010-02-01

    Full Text Available aspects in selective metal powder sintering. Ann CIRP 1996; 45(1):183-86. [9] Wiria FE, Leong KF, Chua CK, and Liu Y. Poly-e-capralactone/hydroxyapatite for tissue engineering scaffold fabrication by selective laser sintering. Acta Biomat 2007; 3(1): 1... for medical and technical applications via selective laser melting. Pro Euro-uRapid 2006; Frankfurt, A4/1. [17] Simchi A and Pohl H. Direct laser sintering of iron-graphite powder mixture. Mat Sc & Eng A 2004; 383 (2): 191-200. [18] Laoui T, Froyen L...

  13. Rapid Tooling Technique Based on Stereolithograph Prototype

    Institute of Scientific and Technical Information of China (English)

    丁浩; 狄平; 顾伟生; 朱世根

    2001-01-01

    Rapid tooling technique based on the sterelithograph prototype is investigated. The epoxy tooling technological process was elucidated. It is analyzed in detail that the epoxy resin formula is easy to cast, curing process, and release agents. The transitional plaster model is also proposed. The mold to encrust mutual.inductors with epoxy and mold to inject plastic soapboxes was made with the technique The tooling needs very little time and cost, for the process is only to achieve the nice replica of the prototype. It is benefit for the trial and small batch of production.

  14. Rapid Prototyping: Technologies, Materials and Advances

    Directory of Open Access Journals (Sweden)

    Dudek P.

    2016-06-01

    Full Text Available In the context of product development, the term rapid prototyping (RP is widely used to describe technologies which create physical prototypes directly from digital data. Recently, this technology has become one of the fastest-growing methods of manufacturing parts. The paper provides brief notes on the creation of composites using RP methods, such as stereolithography, selective laser sintering or melting, laminated object modelling, fused deposition modelling or three-dimensional printing. The emphasis of this work is on the methodology of composite fabrication and the variety of materials used in these technologies.

  15. Regional adaptive delaminating algorithm for rapid prototyping

    Institute of Scientific and Technical Information of China (English)

    CAI Daosheng; SHI Yusheng; HUANG Shuhuai

    2005-01-01

    With the development of rapid prototyping (RP) technology, the contradiction between fabricating speed and precision becomes more and more acute. In order to solve the contradiction, a regional effective adaptive delaminating algorithm is proposed in this paper. It is different from the traditional method that the regional adaptive delaminating method divides slicing contours into several regions and adaptively delaminates in respective region only according to the contours information. Namely, this method can not only adaptively delaminate at different height of CAD model but also adaptively delaminate different regions in one slicing layer. Furthermore, because the two-dimensional contour data adopted in this method are necessary for rapid prototyping system, this regional effective adaptive delaminating method is suitable for all RP systems. A comparative study is used to analyze the effectiveness of this method, which can demonstrate that this method can increase the fabricating speed and reduce the running cost under the condition of ensuring fabricating precision.

  16. Rapid Prototyping Technology of Tissue Engineering Scaffold

    Institute of Scientific and Technical Information of China (English)

    管金鹏

    2014-01-01

    In the modern medicine field, the transplant of organ and tissue is a big problem due to serious shortage of donor organ. Artificial organ and tissue is one of solutions. With the development of science, various tissue manufacture techniques emerged. Hereinto, due to its versatility both in materials and structure, rapid prototyping technology has become one of the important methods for tissue engineering scaffold fabrication in this field.

  17. Laser-assisted rapid prototyping in Japan

    Science.gov (United States)

    Kathuria, Yash P.

    2002-04-01

    In the recent past years, developments in the rapid prototyping of various parts have taken new dynamic turns in manufacturing technology. Besides the use of new materials, unrelenting demands for the downsizing of miniature components in the micro-domain have expanded the application area of the rapid prototype product. Their requirements with reduced time lag have forced the manufacturers to adopt and develop innovative techniques which meet these demands. In order to overcome this problem, several techniques, predominantly laser stereolithography, have successfully been used in Japan for the past several years to generate a complex micro-/macro part of polymer resin based in two- or three-dimensional domains. The main disadvantage of this process is that they consist of two or more steps for producing metallic/metal-matrix composite microstructures. But recently developed new technologies of selective laser sintering/generating and ballistic particles manufacturing processes offer the possibility of the direct generation of these microstructures in a single step process. The last two processes actually have limitations on the feature size produced, due to the minimum size of the molten droplet. But the selective laser sintering technique can bind the particles by melting together at the interfacial grain contact area only and thus producing smaller feature sizes. Based upon these techniques, the present paper aims to review the current status and the future prospective of laser assisted rapid prototyping in Japan.

  18. How Rapid is Rapid Prototyping? Analysis of ESPADON Programme Results

    Directory of Open Access Journals (Sweden)

    Ian D. Alston

    2003-05-01

    Full Text Available New methodologies, engineering processes, and support environments are beginning to emerge for embedded signal processing systems. The main objectives are to enable defence industry to field state-of-the-art products in less time and with lower costs, including retrofits and upgrades, based predominately on commercial off the shelf (COTS components and the model-year concept. One of the cornerstones of the new methodologies is the concept of rapid prototyping. This is the ability to rapidly and seamlessly move from functional design to the architectural design to the implementation, through automatic code generation tools, onto real-time COTS test beds. In this paper, we try to quantify the term “rapid” and provide results, the metrics, from two independent benchmarks, a radar and sonar beamforming application subset. The metrics show that the rapid prototyping process may be sixteen times faster than a conventional process.

  19. Rapid Prototyping and its Application in Dentistry

    Directory of Open Access Journals (Sweden)

    V. N. V. Madhav

    2013-01-01

    Full Text Available Medical implants and biological models have three main characteristics: low volume, complex shape, and can be customized. These characteristics suit very well with Rapid Prototyping (RP and Rapid Manufacturing (RM processes. RP/RM processes are fabricated part layer- by-layer until complete shape finished from 3D model. Biocompatible materials, such as Titanium and Titanium alloy, Zirconium, Cobalt Chromium, PEEK, etc, are used for fabrication process. Reverse Engineering (RE technology greatly affects RP/RM processes. RE is used to capture or scan image of the limb, cranium, tooth, and other biological objects. Three common methods to get the image are 3D laser scanning, Computer Tomography (CT, and Magnetic Resonance Imaging (MRI. Main RP/RM techniques used in Dentistry are Stereotype Lithography Apparatus (SLA, Fused Deposition Modeling (FDM, Selective Laser Sintering (SLS, and ink jet printing. This article reviews the changing scenario of technology in dentistry with special emphasis on Rapid Prototyping and its various applications in Dentistry.

  20. Rapid 2-axis scanning lidar prototype

    Science.gov (United States)

    Hartsell, Daryl; LaRocque, Paul E.; Tripp, Jeffrey

    2016-10-01

    The rapid 2-axis scanning lidar prototype was developed to demonstrate high-precision single-pixel linear-mode lidar performance. The lidar system is a combined integration of components from various commercial products allowing for future customization and performance enhancements. The intent of the prototype scanner is to demonstrate current stateof- the-art high-speed linear scanning technologies. The system consists of two pieces: the sensor head and control unit. The senor head can be installed up to 4 m from the control box and houses the lidar scanning components and a small RGB camera. The control unit houses the power supplies and ranging electronics necessary for operating the electronics housed inside the sensor head. This paper will discuss the benefits of a 2-axis scanning linear-mode lidar system, such as range performance and a userselectable FOV. Other features include real-time processing of 3D image frames consisting of up to 200,000 points per frame.

  1. The application of rapid prototyping in prosthodontics.

    Science.gov (United States)

    Sun, Jian; Zhang, Fu-Qiang

    2012-12-01

    Dentists have used rapid prototyping (RP) techniques in the fields of oral maxillofacial surgery simulation and implantology. With new research emerging for molding materials and the forming process of RP techniques, this method is becoming more attractive in dental prosthesis fabrication; however, few researchers have published material on the RP technology of prosthesis pattern fabrication. This article reviews and discusses the application of RP techniques for prosthodontics including: (1) fabrication of wax pattern for the dental prosthesis, (2) dental (facial) prosthesis mold (shell) fabrication, (3) dental metal prosthesis fabrication, and (4) zirconia prosthesis fabrication. Many people could benefit from this new technology through various forms of dental prosthesis production. Traditional prosthodontic practices could also be changed by RP techniques in the near future.

  2. Prototype Vector Machine for Large Scale Semi-Supervised Learning

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Kai; Kwok, James T.; Parvin, Bahram

    2009-04-29

    Practicaldataminingrarelyfalls exactlyinto the supervisedlearning scenario. Rather, the growing amount of unlabeled data poses a big challenge to large-scale semi-supervised learning (SSL). We note that the computationalintensivenessofgraph-based SSLarises largely from the manifold or graph regularization, which in turn lead to large models that are dificult to handle. To alleviate this, we proposed the prototype vector machine (PVM), a highlyscalable,graph-based algorithm for large-scale SSL. Our key innovation is the use of"prototypes vectors" for effcient approximation on both the graph-based regularizer and model representation. The choice of prototypes are grounded upon two important criteria: they not only perform effective low-rank approximation of the kernel matrix, but also span a model suffering the minimum information loss compared with the complete model. We demonstrate encouraging performance and appealing scaling properties of the PVM on a number of machine learning benchmark data sets.

  3. Rapid Prototyping Modules for Remote Engineering Applications

    Directory of Open Access Journals (Sweden)

    Karsten Henke

    2008-07-01

    Full Text Available This contribution describes the concept and implementation for an integration of microcontroller and FPGA based Rapid Prototyping modules into a Remote Lab system. This implementation enables a Web-based access to electro-mechanical models. A student uploads a source file implementation to the Remote Lab server in order to test an implementation directly within a hardware environment. The Remote Lab server offers the interfaces to integrate specific project and hardware plug-ins. These plug-ins access a hardware specific software environment to automatically compile and program the resulting firmware. To stimulate this design, the Remote Lab server exchanges digital signals via a serial interface. To allow the student to compare architectures of different designs using the same hardware model, a specific controller (using the Remote Lab interface can be selected. For this, an IP-based multiplexer provides the control connection between the respective controller and the hardware model. In our contribution we would like to give examples of such a complex design task and how the students can use different tools during several design steps.

  4. Femur Model Reconstruction Based on Reverse Engineering and Rapid Prototyping

    Science.gov (United States)

    Tang, Tongming; Zhang, Zheng; Ni, Hongjun; Deng, Jiawen; Huang, Mingyu

    Precise reconstruction of 3D models is fundamental and crucial to the researches of human femur. In this paper we present our approach towards tackling this problem. The surface of a human femur was scanned using a hand-held 3D laser scanner. The data obtained, in the form of point cloud, was then processed using the reverse engineering software Geomagic and the CAD/CAM software CimatronE to reconstruct a digital 3D model. The digital model was then used by the rapid prototyping machine to build a physical model of human femur using 3D printing. The geometric characteristics of the obtained physical model matched that of the original femur. The process of "physical object - 3D data - digital 3D model - physical model" presented in this paper provides a foundation of precise modeling for the digital manufacturing, virtual assembly, stress analysis, and simulated surgery of artificial bionic femurs.

  5. Design and Fabrication of Manual Bone Scaffolds via Rapid Prototyping

    Institute of Scientific and Technical Information of China (English)

    HU Qingxi; HUANG Xianxu; LIN Liulan; FANG Minglun

    2006-01-01

    Biomaterials, β-TCP (β-tricalcium phosphate), and polymeric blends were used on a selective laser sintering (SLS) system, a kind of rapid prototyping machine, to produce some scaffold specimens which were designed with CAD (Computer Aided Design) software according to bone tissue engineering scaffold characteristics and properties. The scaffolds were produced with a pore size 800μm, and regular geometrical cylinder or sphere pores, depending on the processing. Then the specimens were treated by high temperature to assess their suitability on SLS processing. Their microstructures which had been investigated by scanning electron microscopy (SEM) exhibited fully interconnected pore which had a range size 500-800μm. X-ray diffraction analysis performed after high temperature treatment showed that β-TCP did not change. The porosity checked was about 71.29%. And the treated scaffolds could be provided an inter-connective network for the circulation of tissue fluid and hence sped up osteogenesis.

  6. Research on Machining Prototypes Using an Industrial Robot

    Directory of Open Access Journals (Sweden)

    Valdemar Smilgin

    2012-12-01

    Full Text Available The influence of vibrations on the quality of the processed surface is an important problem applying an industrial robot for machining prototypes. The intrinsic frequency of individual pieces of the robot may cause resonance due to vibration that appear in the machining process. The conducted experiment has investigated the activity of vibration along the process of milling wood, polypropylene and extruded polystyrene in the three-axe system. According to the influence of induced vibrations in the cutting process and considering surface roughness, feed rates for cutting taking into account every material have been chosen.Article in Lithuanian

  7. Research on Machining Prototypes Using an Industrial Robot

    Directory of Open Access Journals (Sweden)

    Valdemar Smilgin

    2013-02-01

    Full Text Available The influence of vibrations on the quality of the processed surface is an important problem applying an industrial robot for machining prototypes. The intrinsic frequency of individual pieces of the robot may cause resonance due to vibration that appear in the machining process. The conducted experiment has investigated the activity of vibration along the process of milling wood, polypropylene and extruded polystyrene in the three-axe system. According to the influence of induced vibrations in the cutting process and considering surface roughness, feed rates for cutting taking into account every material have been chosen.Article in Lithuanian

  8. Implementation of Additive Rapid Prototyping on Retrofit CNC Mill

    Science.gov (United States)

    Freeform fabrication techniques are gaining popularity as a means of making parts. Layered additive methods are associated with rapid prototyping. Many rapid prototyping methods are commercially proprietary and may cost thousands of dollars. Using a retrofit CNC mill for layered fabrication and C...

  9. The Development of a Rapid Prototyping Environment

    Science.gov (United States)

    1989-12-01

    a.iake" #define GRAPHIC EDITOR N/n/ouns2/workc/caps/graphic editor/gew.#define SDE win/3uns2/work/ capu /syntax editor/pev" #define LOCAL MANUAL "man pew...editoro( Side Effects: int code file /Caps/prototypes/psdl .txt file /caps/prototypea/graph.pio file /caps/prototypea/graph. links file / capu /prototypes...n/auns2/work/ capu /prototypes"); 135 KO APPENDIX C SHELL SCRIPT FOR GRAPHIC EDITOR --------------------------------------------------------- f File

  10. USI Rapid Prototyping Tool Evaluations Survey

    Science.gov (United States)

    1991-09-01

    the objects themselves can have a number of states, the user interface as a whole is also based upon a finite- state machine model This means that the...the object editor * Connecting dynamic objects to their appropriate drivers within the integration editor " Designing a state machine model of user

  11. Integrated Flexible Manufacturing Program for manufacturing automation and rapid prototyping

    Energy Technology Data Exchange (ETDEWEB)

    Brooks, S.L.; Brown, C.W.; King, M.S.; Simmons, W.R.; Zimmerman, J.J.

    1992-12-01

    The Kansas City Division of Allied Signal Inc., as part of the Integrated Flexible Manufacturing Program (IFMP), is developing an integrated manufacturing environment. Several systems are being developed to produce standards and automation tools for specific activities within the manufacturing environment. The Advanced Manufacturing Development System (AMDS) is concentrating on information standards (STEP) and product data transfer; the Expert Cut Planner system (XCUT) is concentrating on machining operation process planning standards and automation capabilities; the Advanced Numerical Control system (ANC) is concentrating on NC data preparation standards and NC data generation tools; the Inspection Planning and Programming Expert system (IPPEX) is concentrating on inspection process planning, coordinate measuring machine (CMM) inspection standards and CMM part program generation tools; and the Intelligent Scheduling and Planning System (ISAPS) is concentrating on planning and scheduling tools for a flexible manufacturing system environment. All of these projects are working together to address information exchange, standardization, and information sharing to support rapid prototyping in a Flexible Manufacturing System (FMS) environment.

  12. Rapid prototyping for biomedical engineering: current capabilities and challenges.

    Science.gov (United States)

    Lantada, Andrés Díaz; Morgado, Pilar Lafont

    2012-01-01

    A new set of manufacturing technologies has emerged in the past decades to address market requirements in a customized way and to provide support for research tasks that require prototypes. These new techniques and technologies are usually referred to as rapid prototyping and manufacturing technologies, and they allow prototypes to be produced in a wide range of materials with remarkable precision in a couple of hours. Although they have been rapidly incorporated into product development methodologies, they are still under development, and their applications in bioengineering are continuously evolving. Rapid prototyping and manufacturing technologies can be of assistance in every stage of the development process of novel biodevices, to address various problems that can arise in the devices' interactions with biological systems and the fact that the design decisions must be tested carefully. This review focuses on the main fields of application for rapid prototyping in biomedical engineering and health sciences, as well as on the most remarkable challenges and research trends.

  13. A Rapid Prototyping Environment for Wireless Communication Embedded Systems

    Science.gov (United States)

    Jones, Bryan A.; Cavallaro, Joseph R.

    2003-12-01

    This paper introduces a rapid prototyping methodology which overcomes important barriers in the design and implementation of digital signal processing (DSP) algorithms and systems on embedded hardware platforms, such as cellular phones. This paper describes rapid prototyping in terms of a simulation/prototype bridge and in terms of appropriate language design. The simulation/prototype bridge combines the strengths of simulation and of prototyping, allowing the designer to develop and evaluate next-generation communications systems, partly in simulation on a host computer and partly as a prototype on embedded hardware. Appropriate language design allows designers to express a communications system as a block diagram, in which each block represents an algorithm specified by a set of equations. Software tools developed for this paper implement both concepts, and have been successfully used in the development of a next-generation code division multiple access (CDMA) cellular wireless communications system.

  14. A Rapid Prototyping Environment for Wireless Communication Embedded Systems

    Directory of Open Access Journals (Sweden)

    Bryan A. Jones

    2003-05-01

    Full Text Available This paper introduces a rapid prototyping methodology which overcomes important barriers in the design and implementation of digital signal processing (DSP algorithms and systems on embedded hardware platforms, such as cellular phones. This paper describes rapid prototyping in terms of a simulation/prototype bridge and in terms of appropriate language design. The simulation/prototype bridge combines the strengths of simulation and of prototyping, allowing the designer to develop and evaluate next-generation communications systems, partly in simulation on a host computer and partly as a prototype on embedded hardware. Appropriate language design allows designers to express a communications system as a block diagram, in which each block represents an algorithm specified by a set of equations. Software tools developed for this paper implement both concepts, and have been successfully used in the development of a next-generation code division multiple access (CDMA cellular wireless communications system.

  15. Solid modeling and applications rapid prototyping, CAD and CAE theory

    CERN Document Server

    Um, Dugan

    2016-01-01

    The lessons in this fundamental text equip students with the theory of Computer Assisted Design (CAD), Computer Assisted Engineering (CAE), the essentials of Rapid Prototyping, as well as practical skills needed to apply this understanding in real world design and manufacturing settings. The book includes three main areas: CAD, CAE, and Rapid Prototyping, each enriched with numerous examples and exercises. In the CAD section, Professor Um outlines the basic concept of geometric modeling, Hermite and Bezier Spline curves theory, and 3-dimensional surface theories as well as rendering theory. The CAE section explores mesh generation theory, matrix notion for FEM, the stiffness method, and truss Equations. And in Rapid Prototyping, the author illustrates stereo lithographic theory and introduces popular modern RP technologies. Solid Modeling and Applications: Rapid Prototyping, CAD and CAE Theory is ideal for university students in various engineering disciplines as well as design engineers involved in product...

  16. Rapid Prototyping: State of the Art Review

    Science.gov (United States)

    2003-10-23

    announced the InVision si2 3D printer . It uses the same basic MJM jetting technology, but instead deposits and hardens acrylic photopolymer. The...Z406 color machine, considered the company’s flagship 3D printer , uses four heads with a total of 1,200 jets. This makes it possible to produce a...55,000) uses standard A4 size sheets. Consequently, Kira says that it has commercialized the world’s first plain paper 3D printer . The PLT-A3 ($73,000

  17. Rapid Prototyping of Application Specific Processors.

    Science.gov (United States)

    1987-12-01

    DataRequest 0 DataReq 1 DataValid 0 DataVal 1I~. NatDefined 0 % .\\, Al 157 % % APPENDIX E ASP Prototype Microcode .. begin: flop; the first section of...executed at this point DataReq; DataLdPads; load test data from datapads DataVal ;, RO RO RI DataDrA mov; put data in RI Ri 10 110 DataLdC mov; test...ability to put back into datareg DataVal ; output value Ri RO Ri incr; test ALU incr function and busses R1 RO 110 DataLdC mov; Ri RO Ri incr Data%’al; RI

  18. Rapid Prototyping: State of the Art

    Science.gov (United States)

    2003-10-23

    Consumer products 25.5% Aerospace 8.6% Motor vehicles 23.8% Government/ military 6.9% Other 8.7% Source: Wohlers Report 2002 Figure 6. Industrial... Wohlers Report 2002 Figure 7. Purchases and Installations of RP Systems by Country 7 1.4 Number of Models Being Produced Despite a decline in overall...1.5 2 2.5 3 3.5 4 1998 1999 2000 2001 Source: Wohlers Report 2002 Figure 8. Number of RP Models Produced 1.5 Rapid Tooling Methods, processes, and

  19. Multimedia extensions to prototyping software for machine vision

    Science.gov (United States)

    Batchelor, Bruce G.; Griffiths, Eric C.; Hack, Ralf; Jones, Andrew C.

    1996-10-01

    PIP (prolog image processing) is a prototyping tool, intended to assists designers of intelligent industrial machine vision systems. This article concentrates on the multi-media extensions to PIP, including: 1) on-line HELP, which allows the user to satisfy PIP goals from within the HELP facility, 2) lighting advisor, which gives advice to a vision engineer about which lighting/viewing arrangement is appropriate to use in a given situation, 3) device control, for operating a robot work cell, 4) speech input and (simple) natural language understanding, 5) speech synthesis, 6) remote operation of PIP via a local area network, and 7) remote operation of PIP via a local area network. At the time of writing, on-line access to PIP, via the Internet, is being developed.

  20. Rapid prototyping tools and methods for all-Topas (R) cyclic olefin copolymer fluidic microsystems

    DEFF Research Database (Denmark)

    Bundgaard, Frederik; Perozziello, Gerardo; Geschke, Oliver

    2006-01-01

    , good machinability, and good optical properties. A number of different processes for rapid and low-cost prototyping of all-Topas microfluidic systems, made with desktop machinery, are presented. Among the processes are micromilling of fluidic structures with a width down to 25 p,m and sealing...... of fluidic channels by thermal bonding or laser bonding, using a thin, spin-coated layer of carbon particles between the Topas substrate and the lid to absorb the laser light....

  1. Methods and systems for rapid prototyping of high density circuits

    Science.gov (United States)

    Palmer, Jeremy A.; Davis, Donald W.; Chavez, Bart D.; Gallegos, Phillip L.; Wicker, Ryan B.; Medina, Francisco R.

    2008-09-02

    A preferred embodiment provides, for example, a system and method of integrating fluid media dispensing technology such as direct-write (DW) technologies with rapid prototyping (RP) technologies such as stereolithography (SL) to provide increased micro-fabrication and micro-stereolithography. A preferred embodiment of the present invention also provides, for example, a system and method for Rapid Prototyping High Density Circuit (RPHDC) manufacturing of solderless connectors and pilot devices with terminal geometries that are compatible with DW mechanisms and reduce contact resistance where the electrical system is encapsulated within structural members and manual electrical connections are eliminated in favor of automated DW traces. A preferred embodiment further provides, for example, a method of rapid prototyping comprising: fabricating a part layer using stereolithography and depositing thermally curable media onto the part layer using a fluid dispensing apparatus.

  2. Rapid Prototyping of Ceramica via Temperature Induced Forming

    Institute of Scientific and Technical Information of China (English)

    Liwu Wang; Wolfgang Sigmund; Fritz Aldinger

    2000-01-01

    Rapid tooling is the process of directly or indirectly employing rapid prototyping technologies in tool and mold fabrication. By combining rapid tooling and temperature induced forming (TIF) a novel near-net shape process for the rapid production of complex-shaped prototypes of advanced ceramics has been developed. Rapid tooling via stereolithography quickly produces complex-shaped molds with precise surface quality and the TIF technology enables the forming and consolidation of Al2O3 green bodies in nonporous molds. Thus Al2O3 green parts with high density and without any cracks are realized. This novel process shows excellent potential for near-net shape production of advanced ceramics with complex geometry, fine surface finish and reliable mechanical properties.

  3. Rapid Prototyping of Tangibles with a Capacitive Mouse

    DEFF Research Database (Denmark)

    Ramos, Juan David Hincapie; Esbensen, Morten; Kogutowska, Magdalena

    2011-01-01

    This paper presents the Toki toolkit: a do-it-yourself guide and API to support the rapid prototyping of tangibles. The toolkit provides support for two common requirements for tangibles: capture of touch input by an user and commu- nication of such input to a computer. At the core of the toolkit...... lays the capacitive surface and communication capa- bilities of a Microsoft TouchMouse, both of which are ap- propriated to fulfill the mentined requirements. Unlike ex- isting approaches for rapid prototyping of tangibles like the Arduino boards, using the Toki toolkit does not require de- velopers...

  4. Rapid Prototyping of Tangibles with a Capacitive Mouse

    DEFF Research Database (Denmark)

    Ramos, Juan David Hincapie; Esbensen, Morten; Kogutowska, Magdalena

    2011-01-01

    This paper presents the Toki toolkit: a do-it-yourself guide and API to support the rapid prototyping of tangibles. The toolkit provides support for two common requirements for tangibles: capture of touch input by an user and commu- nication of such input to a computer. At the core of the toolkit...... lays the capacitive surface and communication capa- bilities of a Microsoft TouchMouse, both of which are ap- propriated to fulfill the mentined requirements. Unlike ex- isting approaches for rapid prototyping of tangibles like the Arduino boards, using the Toki toolkit does not require de- velopers...

  5. Rapid Prototyping of wax foundry models in an incremental process

    Directory of Open Access Journals (Sweden)

    B. Kozik

    2011-04-01

    Full Text Available The paper presents an analysis incremental methods of creating wax founding models. There are two methods of Rapid Prototypingof wax models in an incremental process which are more and more often used in industrial practice and in scientific research.Applying Rapid Prototyping methods in the process of making casts allows for acceleration of work on preparing prototypes. It isespecially important in case of element having complicated shapes. The time of making a wax model depending on the size and the appliedRP method may vary from several to a few dozen hours.

  6. Joint Program on Rapid Prototyping. RaPIER (Rapid Prototyping to Investigate End-User Requirements).

    Science.gov (United States)

    1985-03-28

    Prototype System Description Language," ISSI Technical Report, unnumbered, January 30,198 6 ., . [JONES84] T. Capers Jones. "Reusability in Programming: A...Systems, Inc.. "PSDL: Prototype System * Description Language," ISSI Technical Report, unnumbered, January 30, 1986. T. Capers Jones. "Reusability in...Game Design," IEEE Software, Vol. 1, No. 4, October 1984, pp. 28-38. -[LISKOV5] -5. Barbara H. Liskov, Stephen N. Zilles. "Specification Techniques for j

  7. Rapid prototyping with lasers using metal powder jets

    Science.gov (United States)

    Liedl, Gerhard; Schuoecker, D.; Kny, E.

    2003-09-01

    Rapid Prototyping is an important part of modern development sequences, where a variety of solutions is available nowadays, ranging from ultrafast machining via casting technologies, laminated objects manufacturing, also with lasers, to stereolithography and laser sintering. Most of these processes suffer from certain restrictions, either in terms of raw material, geometry or quality of the finished workpiece. In particular, laser sintering leads to structures with a low density that reduces the strength of the part considerably. Since the individual powder particles are only molten at their surface and adhere thus to each other, only in small regions of the surface leaving the majority of the grain mass unmolten and resulting in a faint lattice that must be filled with an additional material to reach the necessary strength. A different solution offers the Blown Powder Process, where a jet of e.g. metal powder is directed towards the surface of the workpiece in the focus of a laser beam, thus melting each metal particle totally and producing practically molten droplets that settle on the momentary surface of the workpiece, thus being welded to the latter. Since all the material delivered to the workpiece is perfectly molten and resolidified, very dense structures with a high strength comparable to the strength of the initial unpowderized material are obtained, as experiments carried out by the authors with differed powderized materials have shown. It has also been demonstrated that the latter process can be used to generate nearly arbitrary 3D geometry. A lot of effort has been invested by the authors to avoid the influence of the direction of the necessary relative motion between laser, powder jet and workpiece and also to reduce the roughness of the surface generated by the actual process. Further experimental investigations will be devoted to the clarification of the range of materials, where the actual process can be applied and to the generation of practical

  8. 机械零件RP中振镜系统校正的几何算法%Geometry Algorithm of Galvanometer System Correction for Rapid Prototyping of Machine Parts

    Institute of Scientific and Technical Information of China (English)

    李广亚; 王玉增; 韩婧茹; 刘双源

    2014-01-01

    Aimed at the linear distortion and nonlinear distortion appeared in laser galvanometer in mechanical parts in rapid pro-totyping,a laser galvanometer graphic correction algorithm was proposed. With using of this algorithm,on one hand,the distortion of linear laser galvanometer appeared in graphic scanning and in that of nonlinear could be eliminated,and on the other hand,compre-hensive error produced in laser galvanometer scanning process could be corrected. Experiments show that the algorithm eliminates the linear and nonlinear distortion generated,and corrects the integrated error produced,which provides satisfactory correction effect for the laser galvanometer in rapid prototyping manufacturing machinery accessories.%针对激光振镜在机械零件快速成型中出现的线性失真和非线性失真,提出了一种激光振镜的图形校正算法。利用该算法一方面可以消除激光振镜在图形扫描中出现的线性失真和非线性失真;另一方面可以校正激光振镜扫描过程中产生的综合误差。实验表明,通过该算法消除了产生的线性失真和非线性失真并且校正了产生的综合误差,为激光振镜在机械零件快速成型制造中提供了满意的校正效果。

  9. Bone growth in rapid prototyped porous titanium implants.

    NARCIS (Netherlands)

    Lopez-Heredia, M.A.; Goyenvalle, E.; Aguado, E.; Pilet, P.; Leroux, C.; Dorget, M.; Weiss, P.; Layrolle, P.

    2008-01-01

    Two porous titanium implants with a pore size diameter of 800 and 1200 microm (Ti800 and Ti1200) and an interconnected network were manufactured using rapid prototyping. Their dimensions and structure matched those of the computer assisted design. The porosity of the implants was around 60%. Their c

  10. Rapid Prototyping of Electrically Small Spherical Wire Antennas

    DEFF Research Database (Denmark)

    Kim, Oleksiy S.

    2014-01-01

    It is shown how modern rapid prototyping technologies can be applied for quick and inexpensive, but still accurate, fabrication of electrically small wire antennas. A well known folded spherical helix antenna and a novel spherical zigzag antenna have been fabricated and tested, exhibiting...

  11. A review of rapid prototyping techniques for tissue engineering purposes

    NARCIS (Netherlands)

    Peltola, Sanna M.; Melchels, Ferry P. W.; Grijpma, Dirk W.; Kellomaki, Minna

    2008-01-01

    Rapid prototyping (RP) is a common name for several techniques, which read in data from computer-aided design (CAD) drawings and manufacture automatically three-dimensional objects layer-by-layer according to the virtual design. The utilization of RP in tissue engineering enables the production of t

  12. Comparison of orbital volume obtained by tomography and rapid prototyping.

    Science.gov (United States)

    Roça, Guilherme Berto; Foggiatto, José Aguiomar; Ono, Maria Cecilia Closs; Ono, Sergio Eiji; da Silva Freitas, Renato

    2013-11-01

    This study aims to compare orbital volume obtained by helical tomography and rapid prototyping. The study sample was composed of 6 helical tomography scans. Eleven healthy orbits were identified to have their volumes measured. The volumetric analysis with the helical tomography utilized the same protocol developed by the Plastic Surgery Unit of the Federal University of Paraná. From the CT images, 11 prototypes were created, and their respective volumes were analyzed in 2 ways: using software by SolidWorks and by direct analysis, when the prototype was filled with saline solution. For statistical analysis, the results of the volumes of the 11 orbits were considered independent. The average orbital volume measurements obtained by the method of Ono et al was 20.51 cm, the average obtained by the SolidWorks program was 20.64 cm, and the average measured using the prototype method was 21.81 cm. The 3 methods demonstrated a strong correlation between the measurements. The right and left orbits of each patient had similar volumes. The tomographic method for the analysis of orbital volume using the Ono protocol yielded consistent values, and by combining this method with rapid prototyping, both reliability validations of results were enhanced.

  13. Rapid Prototyping Integrated With Nondestructive Evaluation and Finite Element Analysis

    Science.gov (United States)

    Abdul-Aziz, Ali; Baaklini, George Y.

    2001-01-01

    Most reverse engineering approaches involve imaging or digitizing an object then creating a computerized reconstruction that can be integrated, in three dimensions, into a particular design environment. Rapid prototyping (RP) refers to the practical ability to build high-quality physical prototypes directly from computer aided design (CAD) files. Using rapid prototyping, full-scale models or patterns can be built using a variety of materials in a fraction of the time required by more traditional prototyping techniques (refs. 1 and 2). Many software packages have been developed and are being designed to tackle the reverse engineering and rapid prototyping issues just mentioned. For example, image processing and three-dimensional reconstruction visualization software such as Velocity2 (ref. 3) are being used to carry out the construction process of three-dimensional volume models and the subsequent generation of a stereolithography file that is suitable for CAD applications. Producing three-dimensional models of objects from computed tomography (CT) scans is becoming a valuable nondestructive evaluation methodology (ref. 4). Real components can be rendered and subjected to temperature and stress tests using structural engineering software codes. For this to be achieved, accurate high-resolution images have to be obtained via CT scans and then processed, converted into a traditional file format, and translated into finite element models. Prototyping a three-dimensional volume of a composite structure by reading in a series of two-dimensional images generated via CT and by using and integrating commercial software (e.g. Velocity2, MSC/PATRAN (ref. 5), and Hypermesh (ref. 6)) is being applied successfully at the NASA Glenn Research Center. The building process from structural modeling to the analysis level is outlined in reference 7. Subsequently, a stress analysis of a composite cooling panel under combined thermomechanical loading conditions was performed to validate

  14. Advanced rapid prototyping by laser beam sintering of metal prototypes: design and development of an optimized laser beam delivery system

    Science.gov (United States)

    Geiger, Manfred; Coremans, A.; Neubauer, Norbert; Niebling, F.

    1996-08-01

    Fast technological advances and steadily increasing severe worldwide competition force industry to respond all the time faster to new and chanced customer wishes. Some of the recently emerged processes, commonly referred to as 'rapid prototyping' (RP), have proved to be powerful tools for accelerating product and process development. Early approaches aimed at the automated production of plastic models. These techniques achieved industrial maturity extremely fast and are meanwhile established as standard utilities in the field of development/design processes. So far, their applicability to metal working industry was limited to design studies because the mechanical properties of the prototypes, e.g. modulus of elasticity and mechanical strength were not comparable to the final products they represented. Therefore, RP-processes aimed at the direct production of metallic prototypes gained more and more importance during recent years. A technique belonging to this group is manufacturing of prototypes by using a laser beam sintering machine capable of directly processing metal powders. This so called laser beam sintering process showed a great potential for direct manufacturing of functional tools and prototypes in early feasibility studies. Detailed examinations were performed at several research centers to determine the attainable quality of the parts concerning roughness, dimensional accuracy and mechanical strength. These examinations showed, that there still is a considerable demand for quality improvements of the previously mentioned parameters. The practical application and the potential for improvement of the geometrical accuracy of laser beam sintered parts by using a dual beam concept was proven. An innovative beam guiding and forming concept, similar to the previously mentioned patented beam guiding system, was developed and built with the goal to improve the process parameters governing mechanical properties as well as geometrical accuracy. Further reaching

  15. Prolog-based prototyping software for machine vision

    Science.gov (United States)

    Batchelor, Bruce G.; Hack, Ralf; Jones, Andrew C.

    1996-10-01

    Prolog image processing (PIP) is a multi-media prototyping tool, intended to assist designers of intelligent industrial machine vision systems. This is the latest in a series of prolog-based systems that have been implemented at Cardiff, specifically for this purpose. The software package provides fully integrated facilities for both interactive and programmed image processing, 'smart' documentation, guidance about which lighting/viewing set-up to use, speech/natural language input and speech output. It can also be used to control a range of electro-mechanical devices, such as lamps, cameras, lenses, pneumatic positioning mechanisms, robots, etc., via a low-cost hardware interfacing module. The software runs on a standard computer, with no predecessors in that the image processing is carried out entirely in software. This article concentrates on the design and implementation of the PIP system, and presents programs for two demonstration applications: (a) recognizing a non-picture playing card; (b) recognizing a well laid table place setting.

  16. Using the adaptive blockset for simulation and rapid prototyping

    DEFF Research Database (Denmark)

    Ravn, Ole

    1999-01-01

    The paper presents the design considerations and implementational aspects of the Adaptive Blockset for Simulink which has been developed in a prototype implementation. The basics of indirect adaptive controllers are summarized. The concept behind the Adaptive Blockset for Simulink is to bridge...... the gap between simulation and prototype controller implementation. This is done using the code generation capabilities of Real Time Workshop in combination with C s-function blocks for adaptive control in Simulink. In the paper the design of each group of blocks normally fund in adaptive controllers...... is outlined. The block types are, identification, controller design, controller and state variable filter.The use of the Adaptive Blockset is demonstrated using a simple laboratory setup. Both the use of the blockset for simulation and for rapid prototyping of a real-time controller are shown....

  17. [A rapid prototype fabrication method of dental splint based on 3D simulation and technology].

    Science.gov (United States)

    Lin, Yanping; Chen, Xiaojun; Zhang, Shilei; Wang, Chengtao

    2006-04-01

    The conventional design and fabrication of the dental splint (in orthognathic surgery) is based on the preoperative planning and model surgery so this process is of low precision and efficiency. In order to solve the problems and be up to the trend of computer-assisted surgery, we have developed a novel method to design and fabricate the dental splint--computer-generated dental splint, which is based on three-dimensional model simulation and rapid prototype technology. After the surgical planning and simulation of 3D model, we can modify the model to be superior in chewing action (functional) and overall facial appearance (aesthetic). Then, through the Boolean operation of the dental splint blank and the maxillofacial bone model the model of dental splint is formed. At last, the dental splint model is fabricated through rapid prototype machine and applied in clinic. The result indicates that, with the use of this method, the surgical precision and efficiency are improved.

  18. Rapid prototyping technology and its application in bone tissue engineering.

    Science.gov (United States)

    Yuan, Bo; Zhou, Sheng-Yuan; Chen, Xiong-Sheng

    Bone defects arising from a variety of reasons cannot be treated effectively without bone tissue reconstruction. Autografts and allografts have been used in clinical application for some time, but they have disadvantages. With the inherent drawback in the precision and reproducibility of conventional scaffold fabrication techniques, the results of bone surgery may not be ideal. This is despite the introduction of bone tissue engineering which provides a powerful approach for bone repair. Rapid prototyping technologies have emerged as an alternative and have been widely used in bone tissue engineering, enhancing bone tissue regeneration in terms of mechanical strength, pore geometry, and bioactive factors, and overcoming some of the disadvantages of conventional technologies. This review focuses on the basic principles and characteristics of various fabrication technologies, such as stereolithography, selective laser sintering, and fused deposition modeling, and reviews the application of rapid prototyping techniques to scaffolds for bone tissue engineering. In the near future, the use of scaffolds for bone tissue engineering prepared by rapid prototyping technology might be an effective therapeutic strategy for bone defects.

  19. Rapid Control Prototyping Plataform for Didactic Plant Motor DC

    Directory of Open Access Journals (Sweden)

    Cristian Bazán-Orobio

    2013-06-01

    Full Text Available In this paper a design, implementation and validation of a Rapid Control Prototype platform for a plant based on a DC motor is proposed. This low-cost prototype provides of an electronic card (with a motor DC and sensors manipulated by PC with free software tools using Linux, Scilab / Scicos and RTAI-Lab. This RCP System allows developing speed -position control trainings by using different types of PID industrial controllers with anti – wind up and bump less transfer schemes. We develop a speed control application structured in four steps: identification, controller design, simulation and real time control, where there are pedagogical advantages of a platform that not only allows simulation but also real-time control of a plant.

  20. Friction Induced Wear of Rapid Prototyping Generated Materials: A Review

    Directory of Open Access Journals (Sweden)

    A. Tsouknidas

    2011-01-01

    Full Text Available Additive manufacturing has been introduced in the early 80s and has gained importance as a manufacturing process ever since. Even though the inception of the implicated processes predominantly focused on prototyping purposes, during the last years rapid prototyping (RP has emerged as a key enabling technology for the fabrication of highly customized, functionally gradient materials. This paper reviews friction-related wear phenomena and the corresponding deterioration mechanisms of RP-generated components as well as the potential of improving the implicated materials' wear resistance without significantly altering the process itself. The paper briefly introduces the concept of RP technologies and the implicated materials, as a premises to the process-dependent wear progression of the generated components for various degeneration scenarios (dry sliding, fretting, etc..

  1. Studies on the Process Parameters of Rapid Prototyping Technique (Stereolithography for the Betterment of Part Quality

    Directory of Open Access Journals (Sweden)

    Raju Bangalore Singe Gowda

    2014-01-01

    Full Text Available Rapid prototyping (RP has evolved as frontier technology in the recent times, which allows direct transformation of CAD files into functional prototypes where it tremendously reduces the lead time to produce physical prototypes necessary for design verification, fit, and functional analysis by generating the prototypes directly from the CAD data. Part quality in the rapid prototyping process is a function of build parameters such as hatch cure depth, layer thickness, orientation, and hatch spacing. Thus an attempt was made to identify, study, and optimize the process parameters governing the system which are related to part characteristics using Taguchi experimental design techniques quality. The part characteristics can be divided into physical part and mechanical part characteristics. The physical characteristics are surface finish, dimensional accuracy, distortion, layer thickness, hatch cure, and hatch file, whereas mechanical characteristics are flexural strength, ultimate tensile strength, and impact strength. Thus, this paper proposes to characterize the influence of the physical build parameters over the part quality. An L9 orthogonal array was designed with the minimum number of experimental runs with desired parameter settings and also by analysis tools such as ANOVA (analysis of variance. Establishment of experimentally verified correlations between the physical part characteristics and mechanical part characteristics to obtain an optimal process parameter level for betterment of part quality is obtained. The process model obtained by the empirical relation can be used to determine the strength of the prototype for the given set of parameters that shows the dependency of strength, which are essential for designers and RP machine users.

  2. Rapid cavity prototyping using mode matching and globalised scattering matrix

    CERN Document Server

    Shinton, I

    2009-01-01

    Cavity design using traditional mesh based numerical means (such as the finite element or finite difference methods) require large mesh calculations in order to obtain accurate values and cavity optimisation is often not achieved. Here we present a mode matching scheme which utilises a globalised scattering matrix approach that allows cavities with curved surfaces (i.e. cavities with elliptical irises and or equators) to be accurately simulated allowing rapid cavity prototyping and optimisation to be achieved. Results on structures in the CLIC main

  3. Rapid Prototyping of Nanofluidic Slits in a Silicone Bilayer.

    Science.gov (United States)

    Kole, Thomas P; Liao, Kuo-Tang; Schiffels, Daniel; Ilic, B Robert; Strychalski, Elizabeth A; Kralj, Jason G; Liddle, J Alexander; Dritschilo, Anatoly; Stavis, Samuel M

    2015-01-01

    This article reports a process for rapidly prototyping nanofluidic devices, particularly those comprising slits with microscale widths and nanoscale depths, in silicone. This process consists of designing a nanofluidic device, fabricating a photomask, fabricating a device mold in epoxy photoresist, molding a device in silicone, cutting and punching a molded silicone device, bonding a silicone device to a glass substrate, and filling the device with aqueous solution. By using a bilayer of hard and soft silicone, we have formed and filled nanofluidic slits with depths of less than 400 nm and aspect ratios of width to depth exceeding 250 without collapse of the slits. An important attribute of this article is that the description of this rapid prototyping process is very comprehensive, presenting context and details which are highly relevant to the rational implementation and reliable repetition of the process. Moreover, this process makes use of equipment commonly found in nanofabrication facilities and research laboratories, facilitating the broad adaptation and application of the process. Therefore, while this article specifically informs users of the Center for Nanoscale Science and Technology (CNST) at the National Institute of Standards and Technology (NIST), we anticipate that this information will be generally useful for the nanofabrication and nanofluidics research communities at large, and particularly useful for neophyte nanofabricators and nanofluidicists.

  4. Rapid prototyping drill guide template for lumbar pedicle screw placement

    Institute of Scientific and Technical Information of China (English)

    LU Sheng; XU Yong-qing; ZHANG Yuan-zhi; LI Yan-bing; SHI Ji-hong; CHEN Guo-ping; CHEN Yu-bing

    2009-01-01

    To develop a novel method of spinal pedical stereotaxy by reverse engineering and rapid prototyping techniques, and to validate its accuracy by experimental and clinical studies. Methods: A 3D reconstruction model for the desired lumbar vertebra was generated by using the Mimics 10.11 software, and the optimal screw size and orientation were determined using the reverse engineering software. Afterwards, a drill template was created by reverse engi-neering principle, whose surface was the antitemplate of the vertebral surface. The drill template and its correspond-ing vertebra were manufactured using the rapid prototyping technique. Results: The accuracy of the drill template was con-firmed by drilling screw trajectory into the vertebral biomodel preoperatively. This method also showed its ability to cus-tomize the placement and size of each screw based on the unique morphology of the lumbar vertebra.The drill tem-plate fits the postural surface of the vertebra very well in the cadaver experiment. Postoperative CT scans for controlling the pedicle bore showed that the personalized template had a high precision in cadaver experiment and clinical application. No misplacement occurred by using the per-sonalized template. During surgery, no additional computer assistance was needed.Conclusions: The authors have developed a novel drill template for lumbar pedicle screw placement with good applicability and high accuracy. The potential use of drill templates to place lumbar pedicle screws is promising. Our methodology appears to provide an accurate technique and trajectory for pedicle screw placement in the lumbar spine.

  5. Bio rapid prototyping by extruding/aspirating/refilling thermoreversible hydrogel

    Energy Technology Data Exchange (ETDEWEB)

    Iwami, K; Noda, T; Ishida, K; Umeda, N [Department of Mechanical Systems and Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Nakacho, Koganei, Tokyo 184-8588 (Japan); Morishima, K [Department of Bio-Applications and Systems Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Nakacho, Koganei, Tokyo 184-8588 (Japan); Nakamura, M, E-mail: k_iwami@cc.tuat.ac.j [Department of Life Sciences and Bioengineering, University of Toyama, 3190 Gofuku, Toyama, 930-8555 (Japan)

    2010-03-15

    This paper reports a method for rapid prototyping of cell tissues, which is based on a system that extrudes, aspirates and refills a mixture of cells and thermoreversible hydrogel as a scaffold. In the extruding mode, a cell-mixed scaffold solution in the sol state is extruded from a cooled micronozzle into a temperature-controlled substrate, which keeps the scaffold in the gel state. In the aspiration mode, the opposite process is performed by Bernoulli suction. In the refilling mode, the solution is extruded into a groove created in the aspiration mode. The minimum width of extruded hydrogel pattern is 114 +- 15 mum by employing a nozzle of diameter 100 mum, and that of aspirated groove was 355 +- 10 mum using a 500 mum-diameter nozzle. Gum arabic is mixed with the scaffold solution to avoid peeling-off of the gel pattern from the substrate. Patterning of Sf-9 cell tissue is demonstrated, and the stability of the patterned cell is investigated. This system offers a procedure for rapid prototyping and local modification of cell scaffolds for tissue engineering.

  6. Rapid Response Small Machining NNR Project 703025

    Energy Technology Data Exchange (ETDEWEB)

    Kanies, Tim

    2008-12-05

    This project was an effort to develop a machining area for small sized parts that is capable of delivering product with a quick response time. This entailed focusing efforts on leaning out specific work cells that would result in overall improvement to the entire machining area. This effort involved securing the most efficient available technologies for these areas. In the end, this incorporated preparing the small machining area for transformation to a new facility.

  7. Performance Evaluation of a Prototyped Breadfruit Seed Dehulling Machine

    Directory of Open Access Journals (Sweden)

    Nnamdi Anosike

    2016-05-01

    Full Text Available The drudgery involved in dehulling breadfruit seed by traditional methods has been highlighted as one of the major problems hindering the realization of the full potential of breadfruit as a field to food material. This paper describes a development in an African breadfruit seed dehulling machine with increased throughput of about 70% above reported machines. The machine consists of a 20 mm diameter shaft, carrying a spiral wound around its circumference (feeder. The feeder provides the required rotational motion and turns a circular disk that rotates against a fixed disk. The two disks can be adjusted to maintain a pre-determined gap for dehulling. An inbuilt drying unit reduces the moisture content of the breadfruit for easy separation of the cotyledon from the endosperm immediately after the dehulling process. The sifting unit that separates the shell from the seed is achieved in this design with an electric fan. The machine is design to run at a speed of 250 rpm with an electric motor as the prime mover. The dehulling efficiency up to 86% and breakage of less than 1.3% was obtained at a clearance setting of 12.4 mm between disks. A sifting efficiency of 100% was achieved. Based on the design diameter and clearance between the dehulling disks, the machine throughput was 216 kg/h with an electric power requirement of 1.207 kW.

  8. Rapid laser prototyping of valves for microfluidic autonomous systems

    Science.gov (United States)

    Mohammed, M. I.; Abraham, E.; Y Desmulliez, M. P.

    2013-03-01

    Capillary forces in microfluidics provide a simple yet elegant means to direct liquids through flow channel networks. The ability to manipulate the flow in a truly automated manner has proven more problematic. The majority of valves require some form of flow control devices, which are manually, mechanically or electrically driven. Most demonstrated capillary systems have been manufactured by photolithography, which, despite its high precision and repeatability, can be labour intensive, requires a clean room environment and the use of fixed photomasks, limiting thereby the agility of the manufacturing process to readily examine alternative designs. In this paper, we describe a robust and rapid CO2 laser manufacturing process and demonstrate a range of capillary-driven microfluidic valve structures embedded within a microfluidic network. The manufacturing process described allows for advanced control and manipulation of fluids such that flow can be halted, triggered and delayed based on simple geometrical alterations to a given microchannel. The rapid prototyping methodology has been employed with PMMA substrates and a complete device has been created, ready for use, within 2-3 h. We believe that this agile manufacturing process can be applied to produce a range of complex autonomous fluidic platforms and allows subsequent designs to be rapidly explored.

  9. TOPAZ II Anti-Criticality Device Rapid Prototype

    Science.gov (United States)

    Campbell, Donald R.; Otting, William D.

    1994-07-01

    The Ballistic Missile Defense Organization (BMDO) has been working on a Nuclear Electric Propulsion Space Test Project (NEPSTP) using an existing Russian Topaz II reactor system to power the NEPSTP satellite. Safety investigations have shown that it will be possible to safely launch the Topaz II system in the United States with some modification to preclude water flooded criticality. A ``fuel-out'' water subcriticality concept was selected by the Los Alamos National Laboratory (LANL) as the baseline concept. A fuel-out anti-criticality device (ACD) conceptual design was developed by Rockwell. The concept functions to hold the fuel from the four centermost thermionic fuel elements (TFEs) outside the reactor during launch and reliably inserts the fuel into the reactor once the operational orbit is achieved. A four-tenths scale ACD rapid prototype model, fabricated from the CATIA solids design model, clearly shows in three dimensions the relative size and spatial relationship of the ACD components.

  10. Rapid SOA Frontend Design and Prototyping for LINC-NIRVANA

    Science.gov (United States)

    Berwein, J.; Briegel, F.; Kittmann, F.; Pavlov, A.; Gaessler, W.; Kittmann, F.

    2010-12-01

    LINC-NIRVANA is a German-Italian Fizeau (imaging) interferometer for the Large Binocular Telescope (LBT) on Mt. Graham in Arizona, USA. For laboratory testing and integration, a large number of engineering applications are needed. The process of engineering, testing and integration has to go hand in hand with an agile software development for data display and configuration frontends. Therefore we implemented software packages, which enable a rapid design and prototyping of engineering applications within an SOA oriented environment. Due to the usage of only pre-compiled software and the easy to handle workflow neither compilation nor programming knowledge is require. We will present the current development status, usage and advantages of our software, which was realized at the Max Planck Institute for Astronomy in Heidelberg, Germany.

  11. Rapid prototyping in the development of image processing systems

    Science.gov (United States)

    von der Fecht, Arno; Kelm, Claus Thomas

    2004-08-01

    This contribution presents a rapid prototyping approach for the real-time demonstration of image processing algorithms. As an example EADS/LFK has developed a basic IR target tracking system implementing this approach. Traditionally in research and industry time-independent simulation of image processing algorithms on a host computer is processed. This method is good for demonstrating the algorithms' capabilities. Rarely done is a time-dependent simulation or even a real-time demonstration on a target platform to prove the real-time capabilities. In 1D signal processing applications time-dependent simulation and real-time demonstration has already been used for quite a while. For time-dependent simulation Simulink from The MathWorks has established as an industry standard. Combined with The MathWorks' Real-Time Workshop the simulation model can be transferred to a real-time target processor. The executable is generated automatically by the Real-Time Workshop directly out of the simulation model. In 2D signal processing applications like image processing The Mathworks' Matlab is commonly used for time-independent simulation. To achieve time-dependent simulation and real-time demonstration capabilities the algorithms can be transferred to Simulink, which in fact runs on top of Matlab. Additionally to increase the performance Simulink models or parts of them can be transferred to Xilinx FPGAs using Xilinx' System Generator. With a single model and the automatic workflow both, a time-dependant simulation and the real-time demonstration, are covered leading to an easy and flexible rapid prototyping approach. EADS/LFK is going to use this approach for a wider spectrum of IR image processing applications like automatic target recognition or image based navigation or imaging laser radar target recognition.

  12. Engineering Design of A Gang Drilling Machine Equipped with Jig and Fixtures to Make A Prototype Machine in Birdcage Production

    Directory of Open Access Journals (Sweden)

    Eddy Widiyono

    2011-11-01

    Full Text Available This paper is dealing with the engineering design of a gang drilling machine with jig & fixtures to make a prototype machine. This effort has been done in order to solve the problem which aroused in small business enterprises producing birdcages. The problem was how to minimize the production time in making a lot of holes that have same distance and straightness. Hopefully, the prototype machine can help the small business enterprises to increase their production rate.The design engineering process has been carried out by variant approximation on dowel pin modular fixtures in order to simplify fixtures design. CAD CAM software has also been used as fixtures synthesized method including geometric analysis and three dimensional fixtures assembling. The resulting prototype machine can be well operated and based on the running test, it can be concluded that the greater the motor rotation the greater the power needed. As for teak wood, at 250 rpm motor rotation the power needed is 26.5 watt, and at 400 rpm the motor needs power of 43.6 watt while at 600 rpm the motor needs power of 600 watt. The power consumption is also depends on the type of material, the better the mechanical properties of the materials, the higher the power consumption. For cast iron, the 400 rpm motor rotation needs power as high as 569.7 watt. This prototype of gang drilling machine needs power of 350 watt to make five holes on teak wood while ordinary drilling machine needs total power of 1350 watt.

  13. Winding machine and tools for the ISR Superconducting Quadrupole Prototype

    CERN Multimedia

    1975-01-01

    The picture shows the rotating and rocking winding machine with its "light" clamping system to keep the conductor turns in place during winding.At the back left one sees the conductor spool with its electromagnetic brake and the "heavy" clamping system used during curing. See also 7510217X, 7702690X.

  14. Rapid algorithm prototyping and implementation for power quality measurement

    Science.gov (United States)

    Kołek, Krzysztof; Piątek, Krzysztof

    2015-12-01

    This article presents a Model-Based Design (MBD) approach to rapidly implement power quality (PQ) metering algorithms. Power supply quality is a very important aspect of modern power systems and will become even more important in future smart grids. In this case, maintaining the PQ parameters at the desired level will require efficient implementation methods of the metering algorithms. Currently, the development of new, advanced PQ metering algorithms requires new hardware with adequate computational capability and time intensive, cost-ineffective manual implementations. An alternative, considered here, is an MBD approach. The MBD approach focuses on the modelling and validation of the model by simulation, which is well-supported by a Computer-Aided Engineering (CAE) packages. This paper presents two algorithms utilized in modern PQ meters: a phase-locked loop based on an Enhanced Phase Locked Loop (EPLL), and the flicker measurement according to the IEC 61000-4-15 standard. The algorithms were chosen because of their complexity and non-trivial development. They were first modelled in the MATLAB/Simulink package, then tested and validated in a simulation environment. The models, in the form of Simulink diagrams, were next used to automatically generate C code. The code was compiled and executed in real-time on the Zynq Xilinx platform that combines a reconfigurable Field Programmable Gate Array (FPGA) with a dual-core processor. The MBD development of PQ algorithms, automatic code generation, and compilation form a rapid algorithm prototyping and implementation path for PQ measurements. The main advantage of this approach is the ability to focus on the design, validation, and testing stages while skipping over implementation issues. The code generation process renders production-ready code that can be easily used on the target hardware. This is especially important when standards for PQ measurement are in constant development, and the PQ issues in emerging smart

  15. Principle and Feasibility of Electric or Magnetic Field Deflection-Projection Based Rapid Prototyping Technique

    Institute of Scientific and Technical Information of China (English)

    张连洪; 李双义; 张宝峰; 熊晓明

    2003-01-01

    Rapid prototype manufacturing(RPM) is a new advanced manufacturing technology, which is based on the philosophy of materials increasing of lay by lay forming. Zero adventure rapid design/manufacturing can be realized with rapid prototypes of 3D CAD of products. Rapid prototyping has been an effective tool of R&D of new products. A novel rapid prototyping and manufacturing (RP&M) technique is brought forward. The principle of the process is to form layered sections and to make the prototype or part layer-by-layer by deflection-projection of electric charged powder granules passing through electric or magnetic field and by controllable line and field scan of the powder granule beam. The feasibility issue of the process is theoretically and experimentally investigated.It shows that deflection-projection of electric charged powder granules beam passing through electric field can be significant and feasible to the rapid prototyping technique.

  16. MAUD : Un prototype de machine à dicter vocale

    OpenAIRE

    Fohr, Dominique; Haton, Jean-Paul; Mari, Jean-François; Smaïli, Kamel; Zitouni, Imed

    2000-01-01

    Contribution à un ouvrage.; La saisie vocale de textes et de données est un important champ d'application des systèmes de reconnaissance automatique de la parole, ainsi que l'un des bancs de test favoris de ces systèmes. l'équipe RFIA/Syco du CRIN/CNRS-INRIA Lorraine développe actuellement une nouvelle version de son système de dictée vocale indépendant du locuteur pour grands vocabulaires, MAUD (Machine AUtomatique à Dicter), fondé essentiellement sur une approche stochastique. Le système MA...

  17. Studies for obtaining a small holle, rapid edm drilling machine

    Directory of Open Access Journals (Sweden)

    Mihai Şimon

    2011-12-01

    Full Text Available This paper studies the obtaining of an experimental rapid drilling machine, through EDM process for small holes. The best parameters such as peak current, pulse frequency, duty factor and electrode rotation speed were studied for best machining characteristics. An electrolytic copper rod 0.8 mm diameter was selected as a tool electrode. The experiments generate output responses such as maximum material removal rate (MRR and the dependence with peak current, duty factor and Electrode rotation, parameters. Finally, parameters were optimized for maximum MRR with desired surface roughness value and used for sizing the component for a better small rapid drilling machine.

  18. Parametric Design and Rapid Prototyping of Installation Box for Vehicle Terminal PCB

    Directory of Open Access Journals (Sweden)

    Wang Xingxing

    2016-01-01

    Full Text Available Installation box for vehicle terminal PCB (Printed Circuit Board was took as research object, which is encountered in the process of project developing. Vehicle terminal PCB in actual development process was set as an example, point cloud data were acquired by three coordinate measuring method; Imageware software was used to reconstruct the vehicle terminal PCB model, basic size parameters of vehicle terminal PCB can be got and then design parameters of installation box for vehicle terminal PCB can be determined. Design of the installation box for vehicle terminal PCB was completed based on Solidworks software, then 3D modeling and 2D drawing of installation box for vehicle terminal PCB was gained. Up Plus 2 rapid prototype machine was used to manufacture installation box for vehicle terminal PCB rapidly based on 3D printing technology, then prototype of installation box for vehicle terminal PCB was obtained. It is of certain engineering significant for single (small amount manufacturing of installation box for general PCB.

  19. Airplane numerical simulation for the rapid prototyping process

    Science.gov (United States)

    Roysdon, Paul F.

    Airplane Numerical Simulation for the Rapid Prototyping Process is a comprehensive research investigation into the most up-to-date methods for airplane development and design. Uses of modern engineering software tools, like MatLab and Excel, are presented with examples of batch and optimization algorithms which combine the computing power of MatLab with robust aerodynamic tools like XFOIL and AVL. The resulting data is demonstrated in the development and use of a full non-linear six-degrees-of-freedom simulator. The applications for this numerical tool-box vary from un-manned aerial vehicles to first-order analysis of manned aircraft. A Blended-Wing-Body airplane is used for the analysis to demonstrate the flexibility of the code from classic wing-and-tail configurations to less common configurations like the blended-wing-body. This configuration has been shown to have superior aerodynamic performance -- in contrast to their classic wing-and-tube fuselage counterparts -- and have reduced sensitivity to aerodynamic flutter as well as potential for increased engine noise abatement. Of course without a classic tail elevator to damp the nose up pitching moment, and the vertical tail rudder to damp the yaw and possible rolling aerodynamics, the challenges in lateral roll and yaw stability, as well as pitching moment are not insignificant. This thesis work applies the tools necessary to perform the airplane development and optimization on a rapid basis, demonstrating the strength of this tool through examples and comparison of the results to similar airplane performance characteristics published in literature.

  20. Rapid prototyping of replica knee implants for in vitro testing

    Directory of Open Access Journals (Sweden)

    Verjans Mark

    2016-09-01

    Full Text Available The understanding of the complex biomechanics of the knee is a key for an optimal implant design. To easily investigate the influence of prosthetic designs on knee biomechanics a rapid prototyping workflow for knee implants has been developed and evaluated. Therefore, different manufacturing technologies and post-treatment methods have been examined and overall seven different replica knee implants were manufactured. For evaluation, the manufacturing properties such as surface accuracy and roughness were determined and kinematic behaviour was investigated in a novel knee testing rig. It was carried out that PolyJet-Modelling with a sanded surface resulted in changed kinematic patterns compared to a usual CoCr-UHMWPE implant. However, fused deposition modelling using ABS and subsequent surface smoothening with acetone vapor showed the lowest roughness of the manufactured implants and only minor kinematic differences. For this reason this method constitutes a promising approach towards an optimal implant design for improved patient-satisfaction and long lifetime of the implant. Finally the workflow is not only limited to the knee.

  1. Towards rapid prototyped convective microfluidic DNA amplification platform

    Science.gov (United States)

    Ajit, Smrithi; Praveen, Hemanth Mithun; Puneeth, S. B.; Dave, Abhishek; Sesham, Bharat; Mohan, K. N.; Goel, Sanket

    2017-02-01

    Today, Polymerase Chain Reaction (PCR) based DNA amplification plays an indispensable role in the field of biomedical research. Its inherent ability to exponentially amplify sample DNA has proven useful for the identification of virulent pathogens like those causing Multiple Drug-Resistant Tuberculosis (MDR-TB). The intervention of Microfluidics technology has revolutionized the concept of PCR from being a laborious and time consuming process into one that is faster, easily portable and capable of being multifunctional. The Microfluidics based PCR outweighs its traditional counterpart in terms of flexibility of varying reaction rate, operation simplicity, need of a fraction of volume and capability of being integrated with other functional elements. The scope of the present work involves the development of a real-time continuous flow microfluidic device, fabricated by 3D printing-governed rapid prototyping method, eventually leading to an automated and robust platform to process multiple DNA samples for detection of MDRTB-associated mutations. The thermal gradient characteristic to the PCR process is produced using peltier units appropriate to the microfluidic environment fully monitored and controlled by a low cost controller driven by a Data Acquisition System. The process efficiency achieved in the microfluidic environment in terms of output per cycle is expected to be on par with the traditional PCR and capable of earning the additional advantages of being faster and minimizing the handling.

  2. Procedural Modeling for Rapid-Prototyping of Multiple Building Phases

    Science.gov (United States)

    Saldana, M.; Johanson, C.

    2013-02-01

    RomeLab is a multidisciplinary working group at UCLA that uses the city of Rome as a laboratory for the exploration of research approaches and dissemination practices centered on the intersection of space and time in antiquity. In this paper we present a multiplatform workflow for the rapid-prototyping of historical cityscapes through the use of geographic information systems, procedural modeling, and interactive game development. Our workflow begins by aggregating archaeological data in a GIS database. Next, 3D building models are generated from the ArcMap shapefiles in Esri CityEngine using procedural modeling techniques. A GIS-based terrain model is also adjusted in CityEngine to fit the building elevations. Finally, the terrain and city models are combined in Unity, a game engine which we used to produce web-based interactive environments which are linked to the GIS data using keyhole markup language (KML). The goal of our workflow is to demonstrate that knowledge generated within a first-person virtual world experience can inform the evaluation of data derived from textual and archaeological sources, and vice versa.

  3. Improved rapid prototyping methodology for MPEG-4 IC development

    Science.gov (United States)

    Tang, Clive K. K.; Moseler, Kathy; Levi, Sami

    1998-12-01

    One important factor in deciding the success of a new consumer product or integrated circuit is minimized time-to- market. A rapid prototyping methodology that encompasses algorithm development in the hardware design phase will have great impact on reducing time-to-market. In this paper, a proven hardware design methodology and a novel top-down design methodology based on Frontier Design's DSP Station tool are described. The proven methodology was used during development of the MC149570 H.261/H.263 video codec manufactured by Motorola. This paper discusses an improvement to this method to create an integrated environment for both system and hardware development, thereby further reducing the time-to-market. The software tool chosen is DSP Station tool by Frontier Design. The rich features of DSP Station tool will be described and then it will be shown how these features may be useful in designing from algorithm to silicon. How this methodology may be used in the development of a new MPEG4 Video Communication ASIC will be outlined. A brief comparison with a popular tool, Signal Processing WorkSystem tool by Cadence, will also be given.

  4. The Requirements and Design of the Rapid Prototyping Capabilities System

    Science.gov (United States)

    Haupt, T. A.; Moorhead, R.; O'Hara, C.; Anantharaj, V.

    2006-12-01

    The Rapid Prototyping Capabilities (RPC) system will provide the capability to rapidly evaluate innovative methods of linking science observations. To this end, the RPC will provide the capability to integrate the software components and tools needed to evaluate the use of a wide variety of current and future NASA sensors, numerical models, and research results, model outputs, and knowledge, collectively referred to as "resources". It is assumed that the resources are geographically distributed, and thus RPC will provide the support for the location transparency of the resources. The RPC system requires providing support for: (1) discovery, semantic understanding, secure access and transport mechanisms for data products available from the known data provides; (2) data assimilation and geo- processing tools for all data transformations needed to match given data products to the model input requirements; (3) model management including catalogs of models and model metadata, and mechanisms for creation environments for model execution; and (4) tools for model output analysis and model benchmarking. The challenge involves developing a cyberinfrastructure for a coordinated aggregate of software, hardware and other technologies, necessary to facilitate RPC experiments, as well as human expertise to provide an integrated, "end-to-end" platform to support the RPC objectives. Such aggregation is to be achieved through a horizontal integration of loosely coupled services. The cyberinfrastructure comprises several software layers. At the bottom, the Grid fabric encompasses network protocols, optical networks, computational resources, storage devices, and sensors. At the top, applications use workload managers to coordinate their access to physical resources. Applications are not tightly bounded to a single physical resource. Instead, they bind dynamically to resources (i.e., they are provisioned) via a common grid infrastructure layer. For the RPC system, the

  5. Rapid Prototyping of High Performance Signal Processing Applications

    Science.gov (United States)

    Sane, Nimish

    Advances in embedded systems for digital signal processing (DSP) are enabling many scientific projects and commercial applications. At the same time, these applications are key to driving advances in many important kinds of computing platforms. In this region of high performance DSP, rapid prototyping is critical for faster time-to-market (e.g., in the wireless communications industry) or time-to-science (e.g., in radio astronomy). DSP system architectures have evolved from being based on application specific integrated circuits (ASICs) to incorporate reconfigurable off-the-shelf field programmable gate arrays (FPGAs), the latest multiprocessors such as graphics processing units (GPUs), or heterogeneous combinations of such devices. We, thus, have a vast design space to explore based on performance trade-offs, and expanded by the multitude of possibilities for target platforms. In order to allow systematic design space exploration, and develop scalable and portable prototypes, model based design tools are increasingly used in design and implementation of embedded systems. These tools allow scalable high-level representations, model based semantics for analysis and optimization, and portable implementations that can be verified at higher levels of abstractions and targeted toward multiple platforms for implementation. The designer can experiment using such tools at an early stage in the design cycle, and employ the latest hardware at later stages. In this thesis, we have focused on dataflow-based approaches for rapid DSP system prototyping. This thesis contributes to various aspects of dataflow-based design flows and tools as follows: 1. We have introduced the concept of topological patterns, which exploits commonly found repetitive patterns in DSP algorithms to allow scalable, concise, and parameterizable representations of large scale dataflow graphs in high-level languages. We have shown how an underlying design tool can systematically exploit a high

  6. Using Rapid Prototyping to Design a Smoking Cessation Website with End-Users.

    Science.gov (United States)

    Ronquillo, Charlene; Currie, Leanne; Rowsell, Derek; Phillips, J Craig

    2016-01-01

    Rapid prototyping is an iterative approach to design involving cycles of prototype building, review by end-users and refinement, and can be a valuable tool in user-centered website design. Informed by various user-centered approaches, we used rapid prototyping as a tool to collaborate with users in building a peer-support focused smoking-cessation website for gay men living with HIV. Rapid prototyping was effective in eliciting feedback on the needs of this group of potential end-users from a smoking cessation website.

  7. Permeability of rapid prototyped artificial bone scaffold structures.

    Science.gov (United States)

    Lipowiecki, Marcin; Ryvolová, Markéta; Töttösi, Ákos; Kolmer, Niels; Naher, Sumsun; Brennan, Stephen A; Vázquez, Mercedes; Brabazon, Dermot

    2014-11-01

    In this work, various three-dimensional (3D) scaffolds were produced via micro-stereolithography (µ-SLA) and 3D printing (3DP) techniques. This work demonstrates the advantages and disadvantages of these two different rapid prototyping methods for production of bone scaffolds. Compared to 3DP, SLA provides for smaller feature production with better dimensional resolution and accuracy. The permeability of these structures was evaluated experimentally and via numerical simulation utilizing a newly derived Kozeny-Carman based equation for intrinsic permeability. Both experimental and simulation studies took account of porosity percentage, pore size, and pore geometry. Porosity content was varied from 30% to 70%, pore size from 0.34 mm to 3 mm, and pore geometries of cubic and hexagonal closed packed were examined. Two different fluid viscosity levels of 1 mPa · s and 3.6 mPa · s were used. The experimental and theoretical results indicated that permeability increased when larger pore size, increased fluid viscosity, and higher percentage porosity were utilized, with highest to lowest degree of significance following the same order. Higher viscosity was found to result in permeabilities 2.2 to 3.3 times higher than for water. This latter result was found to be independent of pore morphology type. As well as demonstrating method for determining design parameters most beneficial for scaffold structure design, the results also illustrate how the variations in patient's blood viscosity can be extremely important in allowing for permeability through the bone and scaffold structures.

  8. An application generator for rapid prototyping of Ada real-time control software

    Science.gov (United States)

    Johnson, Jim; Biglari, Haik; Lehman, Larry

    1990-01-01

    The need to increase engineering productivity and decrease software life cycle costs in real-time system development establishes a motivation for a method of rapid prototyping. The design by iterative rapid prototyping technique is described. A tool which facilitates such a design methodology for the generation of embedded control software is described.

  9. Rapid Prototyping with Fourth Generation Systems - an Empirical Study

    DEFF Research Database (Denmark)

    Grønbæk, Kaj

    1989-01-01

    Discusses experiences on the development and use of horizontal and vertical prototypes. Explains the difference. Resolves that horizontal prototypes can be developed with 'little effort', but end users are reluctant to become involved in the development process. Contrastingly resolves that vertical...... prototypes appear to stimulate constructive response. Reasons that developers should be aware of the tacit knowledge which plays an important part in users' work practices and should be involved early in the development process. Proposes three techniques to meet the requirements – participation, simulation...

  10. Development of a welding system for 3D steel rapid prototyping process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Metal device rapid prototyping with welding is one of the research interests at present. A controlled inertial droplet transfer MAG welding (CIDTMAGW) process was developed for the 3D steel device rapid prototyping with metal deposition. In this process, by using a special designed wire feeder, a controlled inertia is imposed on the droplet formed on the wire tip and combines with the arc force to make it detached. Thus, according to the requirements of rapid prototyping, the arc heat and the droplet detaching force can be separately controlled to attain a stable and satisfactory metal deposition process. A CIDTMAGW system and a testing manipulator for the 3D steel device rapid prototyping are presented. The required software is completed as well. The experiments proved that the geometric formation of the rapid prototyping device with welding deposition is well agreed the data of the device CAD modeling. The surface of the deposited device is comparatively smooth.

  11. The development of a rapid prototyping prosthetic socket coated with a resin layer for transtibial amputees.

    Science.gov (United States)

    Hsu, L H; Huang, G F; Lu, C T; Hong, D Y; Liu, S H

    2010-03-01

    This article proposes a type of transtibial socket composed of an inner layer fabricated by a rapid prototyping (RP) machine and an outer layer coated with unsaturated polyester resin. This work integrates contemporary technologies including a handheld scanner and CAD systems, to design a thin primary socket shape and then manufactures the socket using a fused deposition-modeling machine. To prevent breakage caused by the layer-based forming process and to reinforce flexural strength, the current research coats the preliminary RP socket with a layer of unsaturated polyester resin. After shaping the proximal brim of the resin-reinforced RP socket to match the specific stump, this study assembles and aligns a shank and a prosthetic foot to form a prosthesis set. After completing a trial safety walk wearing the prosthesis, which is satisfactory to the amputee and a registered prosthetist, this research measures interface pressures between the stump and the resin-reinforced RP socket. Experiment results demonstrate that the resin-reinforced RP socket is applicable for transtibial amputees. In addition to strengthening the FDM socket and producing consistent socket fit, this study also demonstrates a feasible procedure that employs current technologies to design and manufacture transtibial sockets without plaster moulds.

  12. Rapid Prototyping of Hydrologic Model Interfaces with IPython

    Science.gov (United States)

    Farthing, M. W.; Winters, K. D.; Ahmadia, A. J.; Hesser, T.; Howington, S. E.; Johnson, B. D.; Tate, J.; Kees, C. E.

    2014-12-01

    A significant gulf still exists between the state of practice and state of the art in hydrologic modeling. Part of this gulf is due to the lack of adequate pre- and post-processing tools for newly developed computational models. The development of user interfaces has traditionally lagged several years behind the development of a particular computational model or suite of models. As a result, models with mature interfaces often lack key advancements in model formulation, solution methods, and/or software design and technology. Part of the problem has been a focus on developing monolithic tools to provide comprehensive interfaces for the entire suite of model capabilities. Such efforts require expertise in software libraries and frameworks for creating user interfaces (e.g., Tcl/Tk, Qt, and MFC). These tools are complex and require significant investment in project resources (time and/or money) to use. Moreover, providing the required features for the entire range of possible applications and analyses creates a cumbersome interface. For a particular site or application, the modeling requirements may be simplified or at least narrowed, which can greatly reduce the number and complexity of options that need to be accessible to the user. However, monolithic tools usually are not adept at dynamically exposing specific workflows. Our approach is to deliver highly tailored interfaces to users. These interfaces may be site and/or process specific. As a result, we end up with many, customized interfaces rather than a single, general-use tool. For this approach to be successful, it must be efficient to create these tailored interfaces. We need technology for creating quality user interfaces that is accessible and has a low barrier for integration into model development efforts. Here, we present efforts to leverage IPython notebooks as tools for rapid prototyping of site and application-specific user interfaces. We provide specific examples from applications in near

  13. Rapid prototyping of a complex model for the manufacture of plaster molds for slip casting ceramic

    Directory of Open Access Journals (Sweden)

    D. P. C. Velazco

    2014-12-01

    Full Text Available Computer assisted designing (CAD is well known for several decades and employed for ceramic manufacturing almost since the beginning, but usually employed in the first part of the projectual ideation processes, neither in the prototyping nor in the manufacturing stages. The rapid prototyping machines, also known as 3D printers, have the capacity to produce in a few hours real pieces using plastic materials of high resistance, with great precision and similarity with respect to the original, based on unprecedented digital models produced by means of modeling with specific design software or from the digitalization of existing parts using the so-called 3D scanners. The main objective of the work is to develop the methodology used in the entire process of building a part in ceramics from the interrelationship between traditional techniques and new technologies for the manufacture of prototypes. And to take advantage of the benefits that allow us this new reproduction technology. The experience was based on the generation of a complex piece, in digital format, which served as the model. A regular 15 cm icosahedron presented features complex enough not to advise the production of the model by means of the traditional techniques of ceramics (manual or mechanical. From this digital model, a plaster mold was made in the traditional way in order to slip cast clay based slurries, freely dried in air and fired and glazed in the traditional way. This experience has shown the working hypothesis and opens up the possibility of new lines of work to academic and technological levels that will be explored in the near future. This technology provides a wide range of options to address the formal aspect of a part to be performed for the field of design, architecture, industrial design, the traditional pottery, ceramic art, etc., which allow you to amplify the formal possibilities, save time and therefore costs when drafting the necessary and appropriate matrixes

  14. Characteristics of products generated by selective sintering and stereolithography rapid prototyping processes

    Science.gov (United States)

    Cariapa, Vikram

    1993-01-01

    The trend in the modern global economy towards free market policies has motivated companies to use rapid prototyping technologies to not only reduce product development cycle time but also to maintain their competitive edge. A rapid prototyping technology is one which combines computer aided design with computer controlled tracking of focussed high energy source (eg. lasers, heat) on modern ceramic powders, metallic powders, plastics or photosensitive liquid resins in order to produce prototypes or models. At present, except for the process of shape melting, most rapid prototyping processes generate products that are only dimensionally similar to those of the desired end product. There is an urgent need, therefore, to enhance the understanding of the characteristics of these processes in order to realize their potential for production. Currently, the commercial market is dominated by four rapid prototyping processes, namely selective laser sintering, stereolithography, fused deposition modelling and laminated object manufacturing. This phase of the research has focussed on the selective laser sintering and stereolithography rapid prototyping processes. A theoretical model for these processes is under development. Different rapid prototyping sites supplied test specimens (based on ASTM 638-84, Type I) that have been measured and tested to provide a data base on surface finish, dimensional variation and ultimate tensile strength. Further plans call for developing and verifying the theoretical models by carefully designed experiments. This will be a joint effort between NASA and other prototyping centers to generate a larger database, thus encouraging more widespread usage by product designers.

  15. Technical note: rapid prototyping of 3D grid arrays for image guided therapy quality assurance.

    Science.gov (United States)

    Kittle, David; Holshouser, Barbara; Slater, James M; Guenther, Bob D; Pitsianis, Nikos P; Pearlstein, Robert D

    2008-12-01

    Three dimensional grid phantoms offer a number of advantages for measuring imaging related spatial inaccuracies for image guided surgery and radiotherapy. The authors examined the use of rapid prototyping technology for directly fabricating 3D grid phantoms from CAD drawings. We tested three different fabrication process materials, photopolymer jet with acrylic resin (PJ/AR), selective laser sintering with polyamide (SLS/P), and fused deposition modeling with acrylonitrile butadiene styrene (FDM/ABS). The test objects consisted of rectangular arrays of control points formed by the intersections of posts and struts (2 mm rectangular cross section) and spaced 8 mm apart in the x, y, and z directions. The PJ/AR phantom expanded after immersion in water which resulted in permanent warping of the structure. The surface of the FDM/ABS grid exhibited a regular pattern of depressions and ridges from the extrusion process. SLS/P showed the best combination of build accuracy, surface finish, and stability. Based on these findings, a grid phantom for assessing machine-dependent and frame-induced MR spatial distortions was fabricated to be used for quality assurance in stereotactic neurosurgical and radiotherapy procedures. The spatial uniformity of the SLS/P grid control point array was determined by CT imaging (0.6 x 0.6 x 0.625 mm3 resolution) and found suitable for the application, with over 97.5% of the control points located within 0.3 mm of the position specified in CAD drawing and none of the points off by more than 0.4 mm. Rapid prototyping is a flexible and cost effective alternative for development of customized grid phantoms for medical physics quality assurance.

  16. Optimization of FIB milling for rapid NEMS prototyping

    DEFF Research Database (Denmark)

    Malm, Bjarke; Petersen, Dirch Hjorth; Lei, Anders

    2011-01-01

    We demonstrate an optimized milling technique to focused ion beam (FIB) milling in template silicon membranes for fast prototyping of nanoelectromechanical systems (NEMS). Using a single-pass milling strategy the highly topology dependent sputtering rate is boosted and shorter milling time is ach...... in NEMS development can accomplish....

  17. Visual combustion research using the rapid compression expansion machine

    Energy Technology Data Exchange (ETDEWEB)

    Imhof, Dino; Takasaki, Koji [Kyushu Univ. (Japan). Lab. of Engine and Combustion (ECO)

    2012-08-15

    A large Rapid Compression Expansion Machine (RCEM) has been built at Kyushu University, Japan, for research on large marine engines. Three focal points of research are testing light cycle oil using a multiple injection to establish its potential as a low sulphur fuel; abnormal combustion caused by lubricating oil in lean burn gas engines; visualising high pressure natural gas injection (GI). (orig.)

  18. A low cost rapid prototype platform for a three phase PFC rectifier application

    DEFF Research Database (Denmark)

    Haase, Frerk; Kouchaki, Alireza; Nymand, Morten

    2015-01-01

    In this paper the design and development of a low cost rapid prototype platform for a Three Phase PFC rectifier application is presented. The active rectifier consists of a SiC-MOSFET based PWM converter and a low cost rapid prototype platform for simulating and implementing the digital control...... is then performed using automatic code generation for embedded targets, which provided a close link between simulation and implementation of the PFC controller. The paper shows how this rapid prototype platform developed and how it was used for the design and implementation of the controller for a high efficient Si...

  19. Rapid prototyping with the visual data environment of an OFDM WLAN system

    OpenAIRE

    Serra i Serra, Moisès; Martí i Puig, Pere; Carrabina, Jordi

    2005-01-01

    In this paper a rapid prototyping design flow is presented and applied to a prototype of the base-band physical layer of a Hiperlan/2 WLAN transceiver. This physical layer is a high performance multi-rate system that contains computationally intensive algorithms. A new method for prototyping the design flow and verifying the process is to use the latest generation of system level design environments (visual data flow environment) for DSPs. The System Generator and Matlab/Simulink ...

  20. Rapid prototyping of polymeric microstructures with a UV laser

    DEFF Research Database (Denmark)

    Jensen, Martin F.; McCormack, John E.; Helbo, Bjarne

    2003-01-01

    ion implantation of the master tool to prolong the lifetime has also been investigated. For injection moulding, where the pressure and temperature is higher than in hot embossing a positive laser ablated Acrylonitrile-butadien-styrene co-polymer (ABS) structure was used, which subsequently has been...... electroplated to achieve a negative metal mould insert. The preliminary results have been encouraging. The total time from concept to realisation of a series of prototypes is 4-5 working days....

  1. MODELING 3D CAD AND RAPID PROTOTYPING THE PRESENTER PLANETARY GEAR

    Directory of Open Access Journals (Sweden)

    Tadeusz MARKOWSKI

    2014-06-01

    Full Text Available This paper presents a methodology for modeling and prototyping presentation of the planetary gear. Shown is the way of modeling hybrid transmission gear teeth. The first step is to develop a hybrid modeling the geometry of the teeth profiles. In the second stage, solid modeling has been done other elements of the geometry of the gear. In the following, using modeling as a team made the other elements of the planetary gear. The resulting band before performing a physical model has been verified in CAD software. Solid models were used to perform a physical prototype. The prototype was prepared using FDM rapid prototyping methods.

  2. Rapid Prototyping across the Spectrum: RF to Optical 3D Electromagnetic Structures

    Science.gov (United States)

    2015-11-17

    microbiology, surveillance, energy harvesting , defense technology as well as sensing platforms to name a few [85, 86]. The structure of materials...AFRL-RW-EG-TP-2015-002 Rapid Prototyping across the Spectrum: RF to Optical 3D Electromagnetic Structures Jeffery W. Allen Monica S. Allen Brett...11-17-2015 Interim Report Feb. 2012 – Dec. 2015 4. TITLE AND SUBTITLE Rapid Prototyping across the Spectrum: RF to Optical 3D Electromagnetic

  3. Object-oriented framework for rapid game prototyping

    Science.gov (United States)

    Passos, Alexandre; Simpson, Richard P.

    2002-05-01

    Small game development groups and companies are faced with two important challenges in today's economy: creating a good game prototype as showcase for game publishers and meeting the time to market deadlines. These two challenges are sometimes the factors that will separate a successful group from one that is not. The learning curve in design and implementation is a significant component of these two challenges. If the learning curve is too steep then deadlines may not be met and the overall quality of the software is lowered. This study presents a new game- programming library called PGL that addresses the timing and learning factors that exist in game development.

  4. Optimization of FIB milling for rapid NEMS prototyping

    DEFF Research Database (Denmark)

    Malm, Bjarke; Petersen, Dirch Hjorth; Lei, Anders;

    2011-01-01

    We demonstrate an optimized milling technique to focused ion beam (FIB) milling in template silicon membranes for fast prototyping of nanoelectromechanical systems (NEMS). Using a single-pass milling strategy the highly topology dependent sputtering rate is boosted and shorter milling time...... is achieved. Drift independence is obtained for small critical features using a radial scan strategy, and a back scan routine ensures minimal line width deviation removing redeposited material. Milling a design similar to a nano four-point probe with a pitch down to 400nm we display what optimized FIB milling...

  5. Rapid BeagleBoard prototyping with MATLAB and Simulink

    CERN Document Server

    Qin, Fei

    2013-01-01

    This book is a fast-paced guide with practical, hands-on recipes which will show you how to prototype Beagleboard-based audio/video applications using Matlab/Simlink and Sourcery Codebench on a Windows host.Beagleboard Embedded Projects is great for students and academic researchers who have practical ideas and who want to build a proof-of-concept system on an embedded hardware platform quickly and efficiently. It is also useful for product design engineers who want to ratify their applications and reduce the time-to-market. It is assumed that you are familiar with Matlab/Simulink and have som

  6. Experimentation and rapid prototyping in support of counterterrorism

    National Research Council Canada - National Science Library

    Committee on Experimentation and Rapid Prototyping in Support of Counterterrorism

    2009-01-01

    .... In response to this need for new technologies, the Rapid Reaction Technology Office (RRTO) was established in 2006 to develop technologies that can mature in 6 to 18 months for purposes of counterterrorism...

  7. New Design for Rapid Prototyping of Digital Master Casts for Multiple Dental Implant Restorations

    Science.gov (United States)

    Romero, Luis; Jiménez, Mariano; Espinosa, María del Mar; Domínguez, Manuel

    2015-01-01

    Aim This study proposes the replacement of all the physical devices used in the manufacturing of conventional prostheses through the use of digital tools, such as 3D scanners, CAD design software, 3D implants files, rapid prototyping machines or reverse engineering software, in order to develop laboratory work models from which to finish coatings for dental prostheses. Different types of dental prosthetic structures are used, which were adjusted by a non-rotatory threaded fixing system. Method From a digital process, the relative positions of dental implants, soft tissue and adjacent teeth of edentulous or partially edentulous patients has been captured, and a maser working model which accurately replicates data relating to the patients oral cavity has been through treatment of three-dimensional digital data. Results Compared with the conventional master cast, the results show a significant cost savings in attachments, as well as an increase in the quality of reproduction and accuracy of the master cast, with the consequent reduction in the number of patient consultation visits. The combination of software and hardware three-dimensional tools allows the optimization of the planning of dental implant-supported rehabilitations protocol, improving the predictability of clinical treatments and the production cost savings of master casts for restorations upon implants. PMID:26696528

  8. Rapid prototyping and evaluation of programmable SIMD SDR processors in LISA

    Science.gov (United States)

    Chen, Ting; Liu, Hengzhu; Zhang, Botao; Liu, Dongpei

    2013-03-01

    With the development of international wireless communication standards, there is an increase in computational requirement for baseband signal processors. Time-to-market pressure makes it impossible to completely redesign new processors for the evolving standards. Due to its high flexibility and low power, software defined radio (SDR) digital signal processors have been proposed as promising technology to replace traditional ASIC and FPGA fashions. In addition, there are large numbers of parallel data processed in computation-intensive functions, which fosters the development of single instruction multiple data (SIMD) architecture in SDR platform. So a new way must be found to prototype the SDR processors efficiently. In this paper we present a bit-and-cycle accurate model of programmable SIMD SDR processors in a machine description language LISA. LISA is a language for instruction set architecture which can gain rapid model at architectural level. In order to evaluate the availability of our proposed processor, three common baseband functions, FFT, FIR digital filter and matrix multiplication have been mapped on the SDR platform. Analytical results showed that the SDR processor achieved the maximum of 47.1% performance boost relative to the opponent processor.

  9. DETERMINING THE INFLUENCE OF LAYER THICKNESS FOR RAPID PROTOTYPING WITH STEREOLITHOGRAPHY (SLA PROCESS

    Directory of Open Access Journals (Sweden)

    Raju.B.S,

    2010-07-01

    Full Text Available Stereolithography is a Rapid prototyping technique, which allows direct transformation of CAD files into epoxy resin parts for building the physical models, these are built from photo-curable thermosetting resins. Part quality in the Stereolithography process is a function of the build parameters such as hatch cure depth, layer thickness, orientation and hatch file. This paper attempts to identify and study the various process parameters governing thestereolithography system, specifically the influence of layer thickness related to the part characteristics. The part characteristics can be divided into part physical characteristics and mechanical characteristics. The part physical characteristics are surface finish, dimensional accuracy and distortion where as mechanical characteristics are flexural property, ultimate tensile strength and impact strength. Thus paper proposes to study the influence of the layer thickness (build parameters over the part quality. The study is conducted on the test samples of SL 5530, which were built on SLA5000 machine, under different sets of process parameters and tested under ASTM specified test conditions. The results have been analyzed to achieve an optimal layer at which the mechanical properties are high with minimum dimensional instability, which is found to be 100 micron layer thickness. To obtain an optimallayer thickness for the SLA parts is the end result of the paper.

  10. Accuracy and reproducibility of dental replica models reconstructed by different rapid prototyping techniques

    NARCIS (Netherlands)

    Hazeveld, Aletta; Huddleston Slater, James J. R.; Ren, Yijin

    INTRODUCTION: Rapid prototyping is a fast-developing technique that might play a significant role in the eventual replacement of plaster dental models. The aim of this study was to investigate the accuracy and reproducibility of physical dental models reconstructed from digital data by several rapid

  11. RETRACTED: Auricular prosthesis fabrication using computer-aided design and rapid prototyping technologies.

    Science.gov (United States)

    Shah, Mayank

    2016-06-01

    At the request of the editorMayank Shah 'Auricular prosthesis fabrication using computer-aided design and rapid prototyping technologies' Prosthetics and Orthotics International, published online before print on October 8, 2013 as doi:10.1177/0309364613504779has been retracted. This is because it contains unattributed overlap withK. Subburaj, C. Nair, S. Rajesh, S. M. Meshram, B. Ravi 'Rapid development of auricular prosthesis using CAD and rapid prototyping technologies' International Journal of Oral & Maxillofacial Surgery 2007; 36: 938-943 doi:10.1016/j.ijom.2007.07.013. © The International Society for Prosthetics and Orthotics 2014.

  12. Rapid prototyping with the visual data environment of an OFDM WLAN system

    Science.gov (United States)

    Serra, Moises; Marti, Pere; Carrabina, Jordi

    2005-06-01

    In this paper a rapid prototyping design flow is presented and applied to a prototype of the base-band physical layer of a Hiperlan/2 WLAN transceiver. This physical layer is a high performance multi-rate system that contains computationally intensive algorithms. A new method for prototyping the design flow and verifying the process is to use the latest generation of system level design environments (visual data flow environment) for DSPs. The System Generator and Matlab/Simulink tools form a visual data flow environment for FPGA allow us to model DSP systems and explore algorithms. This environment also translates designs into hardware implementations that are faithful, synthesizable and efficient, which can be explored and refined in rapid prototyping platforms.

  13. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Directory of Open Access Journals (Sweden)

    Bhattacharyya Shuvra S

    2003-01-01

    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  14. Test Structures Applied to the Rapid Prototyping of Sensors

    Science.gov (United States)

    Buehler, M.; Chang, L-J.; Martin, D.

    1997-01-01

    Recently, test structures were used to aid in the rapid development of a gas sensor and pressure sensor. These sensors were fabricated using co-fired ceramic technology and a multiproject approach. This talk will describe results obtained from a ceramic substrate which contained 36 chips with six variants including the sensors, process control monitors, and an interconnect chip. As far as the authors know, this is the first implementation of multi-projects in co-fired ceramic substrate. The gas sensor is being developed for the Space Shuttle and the pressure gage is being developed as a Martian barometer.

  15. Conversion of Rapid Prototyping Models into Metallic Tools by Ceramic Moulding—an Indirect Rapid Tooling Process

    Institute of Scientific and Technical Information of China (English)

    Teresa; P; DUARTE; J; M; FERREIRA; F; Jorge; LINO; A; BARBEDO; Rui; NETO

    2002-01-01

    A process to convert models made by rapid prototypi ng techniques like SL (stereolitography) and LOM (laminated object manufacturing) or by conventional techniques (silicones, resins, wax, etc.) into metallic mould s or tools has been developed. The main purpose of this technique is to rapidly obtain the first prototypes of parts, for plastics injection, forging or any oth er manufacturing process using the tools produced by casting a metal into a cera mic mould. Briefly, it can be said that the ceramic...

  16. Design and optimization of the micro-engine turbine rotor manufacturing using the rapid prototyping technology

    Science.gov (United States)

    Vdovin, R. A.; Smelov, V. G.

    2017-02-01

    This work describes the experience in manufacturing the turbine rotor for the micro-engine. It demonstrates the design principles for the complex investment casting process combining the use of the ProCast software and the rapid prototyping techniques. At the virtual modelling stage, in addition to optimized process parameters, the casting structure was improved to obtain the defect-free section. The real production stage allowed demonstrating the performance and fitness of rapid prototyping techniques for the manufacture of geometrically-complex engine-building parts.

  17. Development of a drivable hybrid drive prototype in a rapid prototyping environment; Entwicklung einer Antriebssteuerung fuer ein Hybridfahrzeug in einer Rapid-Prototyping-Umgebung

    Energy Technology Data Exchange (ETDEWEB)

    Beck, Klaus [ETAS GmbH, Stuttgart (Germany); Escherle, Thomas; Nazareth, Dieter [Hochschule Landshut (Germany). Fakultaet fuer Informatik

    2010-07-01

    At least since the automotive crisis hybrid drives for motor vehicles resound throughout the land. All automobile manufacturers and many suppliers are working on appropriate concepts and components. In order to train students in step with actual practice on this relevant topics, mechanical engineering professor Dr. Prexler hat the idea to develop a drivable hybrid drive prototype with students within three terms. A joint project of the departments of mechanical engineering, electrical engineering and information technology at university of Landshut succeeded in developing a drivable serial plug-in hybrid named ''MBL-ex-drive''. (orig.)

  18. Machine-z: Rapid Machine-Learned Redshift Indicator for Swift Gamma-Ray Bursts

    Science.gov (United States)

    Ukwatta, T. N.; Wozniak, P. R.; Gehrels, N.

    2016-01-01

    Studies of high-redshift gamma-ray bursts (GRBs) provide important information about the early Universe such as the rates of stellar collapsars and mergers, the metallicity content, constraints on the re-ionization period, and probes of the Hubble expansion. Rapid selection of high-z candidates from GRB samples reported in real time by dedicated space missions such as Swift is the key to identifying the most distant bursts before the optical afterglow becomes too dim to warrant a good spectrum. Here, we introduce 'machine-z', a redshift prediction algorithm and a 'high-z' classifier for Swift GRBs based on machine learning. Our method relies exclusively on canonical data commonly available within the first few hours after the GRB trigger. Using a sample of 284 bursts with measured redshifts, we trained a randomized ensemble of decision trees (random forest) to perform both regression and classification. Cross-validated performance studies show that the correlation coefficient between machine-z predictions and the true redshift is nearly 0.6. At the same time, our high-z classifier can achieve 80 per cent recall of true high-redshift bursts, while incurring a false positive rate of 20 per cent. With 40 per cent false positive rate the classifier can achieve approximately 100 per cent recall. The most reliable selection of high-redshift GRBs is obtained by combining predictions from both the high-z classifier and the machine-z regressor.

  19. INTEGRATED USE OF RAPID PROTOTYPING AND METAL PLATING TECHNIQUES FOR DEVELOPMENT OF MICRO AIR VEHICLES

    Directory of Open Access Journals (Sweden)

    Dr. K. ELANGOVAN,

    2011-01-01

    Full Text Available This paper describes the synergistic application of rapid prototyping and metal plating technologies for development of micro air vehicles (MAV with high strength-to-weight characteristic. Stereolithography and fused deposition techniques are employed to fabricate complex thermoplastic MAV prototypes with significant time-compression in production cycle. Electroless and electrolytic deposition processes are custom developed to deposit thin metallic foils of nickel and chromium over thermoplastic MAV prototypes. Plating plant with inherent provision for variation of process parameters is established and proof-of-concept studies are carried on plating of MAV prototypes. Experiments are conducted on metal plated thermoplastic test specimens for evaluating the mechanical behaviour and structural integrity properties. Present study is a conclusive demonstration of the use of layered manufacturing techniques in quick realisation of flight-worthy MAV systems.

  20. The Hybrid Dynamic Prototype Construction and Parameter Optimization with Genetic Algorithm for Support Vector Machine

    Directory of Open Access Journals (Sweden)

    Chun-Liang Lu

    2015-10-01

    Full Text Available The optimized hybrid artificial intelligence model is a potential tool to deal with construction engineering and management problems. Support vector machine (SVM has achieved excellent performance in a wide variety of applications. Nevertheless, how to effectively reduce the training complexity for SVM is still a serious challenge. In this paper, a novel order-independent approach for instance selection, called the dynamic condensed nearest neighbor (DCNN rule, is proposed to adaptively construct prototypes in the training dataset and to reduce the redundant or noisy instances in a classification process for the SVM. Furthermore, a hybrid model based on the genetic algorithm (GA is proposed to simultaneously optimize the prototype construction and the SVM kernel parameters setting to enhance the classification accuracy. Several UCI benchmark datasets are considered to compare the proposed hybrid GA-DCNN-SVM approach with the previously published GA-based method. The experimental results illustrate that the proposed hybrid model outperforms the existing method and effectively improves the classification performance for the SVM.

  1. Laser rapid prototyping techniques for fabrication of advanced implants and scaffolds for tissue engineering

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Rapid prototyping (RP) techniques become more and more extensively used instrument for numerous biomedical applications ranging from 3-D biomodels design to fabrication of custom-designed implants and scaffolds for tissue engineering. In this paper we present the results of our development of advanced Laser Stereolithography (LS) and new Surface Selective Laser Sintering (SSLS) methodologies for these purposes.

  2. Laser rapid prototyping techniques for fabrication of advanced implants and scaffolds for tissue engineering

    Institute of Scientific and Technical Information of China (English)

    Popov; V.; K.

    2005-01-01

    Rapid prototyping (RP) techniques become more and more extensively used instrument for numerous biomedical applications ranging from 3-D biomodels design to fabrication of custom-designed implants and scaffolds for tissue engineering. In this paper we present the results of our development of advanced Laser Stereolithography (LS) and new Surface Selective Laser Sintering (SSLS) methodologies for these purposes.……

  3. Rapid Prototyping of an Electrically-Small Antenna for Binaural-Hearing Instruments

    DEFF Research Database (Denmark)

    Ruaro, Andrea; Thaysen, Jesper; Jakobsen, Kaj Bjarne

    2015-01-01

    Rapid prototyping is emerging as a technology that can provide detailed mechanical parts, e.g., for use in antenna mock-ups, in a short lead time. Nevertheless, one of the main issues associated with it is that the materials suitable for 3D printing are not characterized at radio frequencies (RF...

  4. New Strategies for Powder Compaction in Powder-based Rapid Prototyping Techniques

    NARCIS (Netherlands)

    Budding, A.; Vaneker, Thomas H.J.

    2013-01-01

    In powder-based rapid prototyping techniques, powder compaction is used to create thin layers of fine powder that are locally bonded. By stacking these layers of locally bonded material, an object is made. The compaction of thin layers of powder mater ials is of interest for a wide range of

  5. Rapid Prototyping of Chemical Microsensors Based on Molecularly Imprinted Polymers Synthesized by Two-Photon Stereolithography.

    Science.gov (United States)

    Gomez, Laura Piedad Chia; Spangenberg, Arnaud; Ton, Xuan-Anh; Fuchs, Yannick; Bokeloh, Frank; Malval, Jean-Pierre; Tse Sum Bui, Bernadette; Thuau, Damien; Ayela, Cédric; Haupt, Karsten; Soppera, Olivier

    2016-07-01

    Two-photon stereolithography is used for rapid prototyping of submicrometre molecularly imprinted polymer-based 3D structures. The structures are evaluated as chemical sensing elements and their specific recognition properties for target molecules are confirmed. The 3D design capability is exploited and highlighted through the fabrication of an all-organic molecularly imprinted polymeric microelectromechanical sensor.

  6. ApplBuilder - an Object-Oriented Application Generator Supporting Rapid Prototyping

    DEFF Research Database (Denmark)

    Grønbæk, Kaj; Hviid, Anette; Trigg, Randall Hagner

    1991-01-01

    This paper describes an object-oriented application generator, APPLBUILDER, currently being developed in the Mjølner BETA programming environment. APPLBUILDER supports several rapid prototyping styles as well as final development of BETA applications. User interface objects such as dialogs, menus...

  7. Rapid prototyping of centrifugal microfluidic modules for point of care blood testing

    CSIR Research Space (South Africa)

    Madzivhandila, Phophi

    2016-11-01

    Full Text Available We present modular centrifugal microfluidic devices that enable a series of blood tests to be performed towards a full blood count. The modular approach allows for rapid prototyping of device components in a generic format to complete different...

  8. L'orthoglide : une machine-outil rapide d'architecture parall\\`ele isotrope

    CERN Document Server

    Wenger, Philippe; Majou, Félix

    2007-01-01

    This article presents the Orthoglide project. The purpose of this project is the realization of a prototype of machine tool to three degrees of translation. The characteristic of this machine is a parallel kinematic architecture optimized to obtain a compact workspace with homogeneous performance. For that, the principal criterion of design which was used is the isotropy.

  9. Performance of a Micro-UAV lifting system built with the usage of rapid prototyping methods

    Science.gov (United States)

    Dalewski, R. T.; Gumowski, K.; Barczak, T.; Godek, J.

    2014-08-01

    This article presents results of the aerodynamic testing of a micro unmanned aerial vehicle rotor efficiency. The rotors were prepared as a set of two rotors in a counter-rotating ducted drive. Prototypes of the drives were made using two rapid prototyping techniques - FDM - fused deposition modelling method and SLS - selective laser sintering. Rotors were made then treated by introducing additional finishing cyanoacrylate coating and abrasive processing. Main differences between those models were observed in fan shape, porosity, surface roughness and mechanical properties - stiffness. An influence of these factors was observed on an aerodynamic efficiency. For the obtained prototypes both simulations and experimental testing were conducted with thrust, power, torque measurements, as well as the measurement of velocity and pressure distribution at the outlet of the duct. The results show the possibility of using rapid prototyping techniques to produce prototypes of drives operating in the low and medium Reynolds numbers (6000-60000), and the aerodynamic shape relevant factors affecting the preparation and performance of such drives. In addition, simulation studies were performed using the Fluent environment where experimental results were confronted with the results of simulation studies.

  10. Machine-z: Rapid Machine Learned Redshift Indicator for Swift Gamma-ray Bursts

    CERN Document Server

    Ukwatta, T N; Gehrels, N

    2015-01-01

    Studies of high-redshift gamma-ray bursts (GRBs) provide important information about the early Universe such as the rates of stellar collapsars and mergers, the metallicity content, constraints on the re-ionization period, and probes of the Hubble expansion. Rapid selection of high-z candidates from GRB samples reported in real time by dedicated space missions such as Swift is the key to identifying the most distant bursts before the optical afterglow becomes too dim to warrant a good spectrum. Here we introduce "machine-z", a redshift prediction algorithm and a "high-z" classifier for Swift GRBs based on machine learning. Our method relies exclusively on canonical data commonly available within the first few hours after the GRB trigger. Using a sample of 284 bursts with measured redshifts, we trained a randomized ensemble of decision trees (random forest) to perform both regression and classification. Cross-validated performance studies show that the correlation coefficient between machine-z predictions and ...

  11. Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing

    CERN Document Server

    Gibson, Ian; Stucker, Brent

    2015-01-01

    This book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given,  beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered  

  12. Simulation and Rapid Prototyping of Adaptive Control Systems using the Adaptive Blockset for Simulink

    DEFF Research Database (Denmark)

    Ravn, Ole

    1998-01-01

    The paper describes the design considerations and implementational aspects of the Adaptive Blockset for Simulink which has been developed in a prototype implementation. The concept behind the Adaptive Blockset for Simulink is to bridge the gap between simulation and prototype controller...... implementation. This is done using the code generation capabilities of Real Time Workshop in combination with C s-function blocks for adaptive control in Simulink. In the paper the design of each group of blocks normally found in adaptive controllers is outlined. The block types are, identification, controller...... design, controller and state variable filter.The use of the Adaptive Blockset is demonstrated using a simple laboratory setup. Both the use of the blockset for simulation and for rapid prototyping of a real-time controller are shown....

  13. PENGARUH POSISI ORIENTASI OBJEK PADA PROSES RAPID PROTOTYPING 3D PRINTING TERHADAP KEKUATAN TARIK MATERIAL POLYMER

    Directory of Open Access Journals (Sweden)

    Lubis Sobron

    2016-12-01

    Full Text Available Pembuatan prototipe pada industri manufaktur berkembang dengan pesat, berawal dari pembuatan secara konvensional, kemudian dilakukan dengan menggunakan mesin-mesin perkakas, dan berkembang dengan pemanfaatan komputer sebagai alat kontrol pada mesin tersebut sehingga dikenal dengan istilah CNC (computer numerically control. Pada awalnya, pembuatan prototipe dilakukan menggunakan mesin perkakas yang membentuk kontur permukaan dengan melakukan pemotongan pada  benda kerja, tentunya dalam hal ini terdapat bahan tersisa yang dikenal dengan chip. Dewasa ini perkembangan dalam pembuatan prototipe maju dengan pesat yang dikenal dengan pembuatan prototipe cepat (rapid prorotyping. Keunggulan dari rapid prototyping dalam bidang manufaktur adalah kemudahannya dalam menghasilkan suatu produk yang kompleks dengan tepat dan efisien. Proses rapid prototyping mampu merealisasikan hasil permodelan 3D software dalam bentuk nyata tanpa intervensi apapun. Dalam penelitian ini, dikaji tentang pengaruh penentuan posisi orientasi secara vertical dan horizontal terhadap kekuatan Tarik material polymer yang digunakan. Penelitian dilakukan dengan dengan menggunakan perangkat rapid prototyping tipe fused deposition modeling yakni 3D printing. Bahan filament yang digunakan jenis polymer PLA dan ABS. Proses printing dilakukan terhadap bentuk objek uji Tarik ASTM D638. Proses 3D printing dilakukan dengan memvariasikan posisi orientasi objek secara vertikal dan horizontal. Spesimen yang dihasilkan selanjutnya dilakukan uji tarik. Berdasarkan hasil pengujian yang dilakukan dapat diketahui bahwa penentuan orientasi posisi objek spesimen memberi pengaruh terhadap tegangan tarik spesimen.

  14. Studying the Technology of Creating Cortical Electrode Instruments using the Rapid Prototyping Technology

    Directory of Open Access Journals (Sweden)

    Ablyaz T. R.

    2017-06-01

    Full Text Available This paper shows the results of studying the technology of manufacturing cortical electrode-instruments (EI with the use of indirect methods of the Rapid Prototyping technology. Functional EI prototypes were made by layered synthesis of the photopolymer material with the use of the stereolithography technology (SLA - Stereo Lithography Apparatus. The article is focused on two methods of indirect EI manufacturing. One of the EI prototypes was used for making a molded wax model for hot investment casting, followed by applying copper coating. The second prototype was used for applying copper plating to a prepared current-conductive layer. As a result of EDMing a steel workpiece, both EIs reached the desired depth, which is 1 mm. The copper plating applied to the EI preserves its integrity. Through the use of the casting technology, there is a possibility to cut the economic costs by 35%. Using a prototype with preliminarily applied conductive coating makes it possible to make geometrically-complex EIs.

  15. Modeling of welded bead profile for rapid prototyping by robotic MAG welding

    Institute of Scientific and Technical Information of China (English)

    CAO Yong; ZHU Sheng; WANG Tao; WANG Wanglong

    2009-01-01

    As a deposition technology, robotic metal active gas(MAG) welding has shown new promise for rapid prototyping (RP) of metallic parts. During the process of metal forming using robotic MAG welding, sectional profile of single-pass welded bead is critical to formed accuracy and quality of metal pans. In this paper, the experiments of single-pass welded bead for rapid prototyping using robotic MAG welding were carried out. The effect of some edge detectors on the cross-sectional edge of welded bead was discussed and curve fitting was applied using leat square fitting. Consequently, the mathematical model of welded bead profile was developed. The experimental results show that good shape could be obtained under suitable welding parameters. Canny operawr is suitable to edge detection of welded bead profile, and the mathematical model of welded bead profile developed is approximately parabola.

  16. Applications of the Rapid Prototyping Technology to Manufacture the Pelton Runners

    Directory of Open Access Journals (Sweden)

    Dorian Nedelcu

    2013-05-01

    Full Text Available The paper presents an application of the Rapid Prototyping technology using Objet Desktop 3D Printer to manufacture two Pelton runners that are destined for experimental measurements on a Pelton microturbine. The runners are different by bucket’s number and the bucket’s geometry of the second runner is similar with those of the first runner, but scaled in all directions with the bucket’s numbers ratio.

  17. Preliminary work toward the development of a dimensional tolerance standard for rapid prototyping

    Science.gov (United States)

    Kennedy, W. J.

    1996-01-01

    Rapid prototyping is a new technology for building parts quickly from CAD models. It works by slicing a CAD model into layers, then by building a model of the part one layer at a time. Since most parts can be sliced, most parts can be modeled using rapid prototyping. The layers themselves are created in a number of different ways - by using a laser to cure a layer of an epoxy or a resin, by depositing a layer of plastic or wax upon a surface, by using a laser to sinter a layer of powder, or by using a laser to cut a layer of paper. Rapid prototyping (RP) is new, and a standard part for use in comparing dimensional tolerances has not yet been chosen and accepted by ASTM (the American Society for Testing Materials). Such a part is needed when RP is used to build parts for investment casting or for direct use. The objective of this project was to start the development of a standard part by using statistical techniques to choose the features of the part which show curl - the vertical deviation of a part from its intended horizontal plane.

  18. Application of Rapid Prototyping Methods to High-Speed Wind Tunnel Testing

    Science.gov (United States)

    Springer, A. M.

    1998-01-01

    This study was undertaken in MSFC's 14-Inch Trisonic Wind Tunnel to determine if rapid prototyping methods could be used in the design and manufacturing of high speed wind tunnel models in direct testing applications, and if these methods would reduce model design/fabrication time and cost while providing models of high enough fidelity to provide adequate aerodynamic data, and of sufficient strength to survive the test environment. Rapid prototyping methods utilized to construct wind tunnel models in a wing-body-tail configuration were: fused deposition method using both ABS plastic and PEEK as building materials, stereolithography using the photopolymer SL-5170, selective laser sintering using glass reinforced nylon, and laminated object manufacturing using plastic reinforced with glass and 'paper'. This study revealed good agreement between the SLA model, the metal model with an FDM-ABS nose, an SLA nose, and the metal model for most operating conditions, while the FDM-ABS data diverged at higher loading conditions. Data from the initial SLS model showed poor agreement due to problems in post-processing, resulting in a different configuration. A second SLS model was tested and showed relatively good agreement. It can be concluded that rapid prototyping models show promise in preliminary aerodynamic development studies at subsonic, transonic, and supersonic speeds.

  19. Implementation of Rapid Prototyping Tools for Power Loss and Cost Minimization of DC-DC Converters

    Directory of Open Access Journals (Sweden)

    Amruta V. Kulkarni

    2016-07-01

    Full Text Available In this paper, power loss and cost models of power electronic converters based on converter ratings and datasheet information are presented. These models aid in creating rapid prototypes which facilitate the component selection process. Through rapid prototyping, users can estimate power loss and cost which are essential in design decisions. The proposed approach treats main power electronic components of a converter as building blocks that can be arranged to obtain multiple topologies to facilitate rapid prototyping. In order to get system-level power loss and cost models, two processes are implemented. The first process automatically provides minimum power loss or cost estimates and identifies components for specific applications and ratings; the second process estimates power losses and costs of each component of interest as well as the whole system. Two examples are used to illustrate the proposed approaches—boost and buck converters in continuous conduction mode. Achieved cost and loss estimates are over 93% accurate when compared to measured losses and real cost data. This research presents derivations of the proposed models, experimental validation of the models and demonstration of a user friendly interface that integrates all the models. Tools presented in this paper are expected to be very useful for practicing engineers, designers, and researchers, and are flexible and adaptable with changing or new technologies and varying component prices.

  20. Rapid Prototyping of Field Programmable Gate Array-Based Discrete Cosine Transform Approximations

    Directory of Open Access Journals (Sweden)

    Trevor W. Fox

    2003-05-01

    Full Text Available A method for the rapid design of field programmable gate array (FPGA-based discrete cosine transform (DCT approximations is presented that can be used to control the coding gain, mean square error (MSE, quantization noise, hardware cost, and power consumption by optimizing the coefficient values and datapath wordlengths. Previous DCT design methods can only control the quality of the DCT approximation and estimates of the hardware cost by optimizing the coefficient values. It is shown that it is possible to rapidly prototype FPGA-based DCT approximations with near optimal coding gains that satisfy the MSE, hardware cost, quantization noise, and power consumption specifications.

  1. Rapid Prototyping of Field Programmable Gate Array-Based Discrete Cosine Transform Approximations

    Science.gov (United States)

    Fox, Trevor W.; Turner, Laurence E.

    2003-12-01

    A method for the rapid design of field programmable gate array (FPGA)-based discrete cosine transform (DCT) approximations is presented that can be used to control the coding gain, mean square error (MSE), quantization noise, hardware cost, and power consumption by optimizing the coefficient values and datapath wordlengths. Previous DCT design methods can only control the quality of the DCT approximation and estimates of the hardware cost by optimizing the coefficient values. It is shown that it is possible to rapidly prototype FPGA-based DCT approximations with near optimal coding gains that satisfy the MSE, hardware cost, quantization noise, and power consumption specifications.

  2. Habitat Demonstration Unit Project: Leadership and Management Strategies for a Rapid Prototyping Project

    Science.gov (United States)

    Kennedy, Kriss J.; Toup, Larry; Gill, Tracy; Tri, Terry; Howe, Scott; Smitherman, David

    2011-01-01

    This paper gives an overview of the National Aeronautics and Space Administration (NASA) led multi-center Habitat Demonstration Unit (HDU) project leadership and management strategies being used by the NASA HDU team for a rapid prototyping project. The HDU project team constructed and tested an analog prototype lunar surface habitat/laboratory called the Pressurized Excursion Module (PEM) during 2010. The prototype unit subsystems were integrated in a short amount of time, utilizing a tiger team rapid prototyping approach that brought together over 20 habitation-related technologies and innovations from a variety of NASA centers. This paper describes the leadership and management strategies as well as lessons learned pertaining to leading and managing a multi-center diverse team in a rapid prototype environment. The PEM configuration went from a paper design to an operational surface habitat demonstration unit in less than 12 months. The HDU project is part of the strategic plan from the Exploration Systems Mission Directorate (ESMD) Directorate Integration Office (DIO) and the Exploration Mission Systems Office (EMSO) to test destination elements in analog environments. The 2011 HDU-Deep Space Habitat (DSH) configuration will build upon the PEM work, and emphasize validity of crew operations (remote working and living), EVA operations, mission operations, logistics operations, and science operations that might be required in a deep space context for Near Earth Object (NEO) exploration mission architectures. The 2011 HDU-DSH will be field-tested during the 2011 Desert Research and Technologies Studies (DRaTS) field tests. The HDU project is a "technology-pull" project that integrates technologies and innovations from multiple NASA centers. This project will repurpose the HDU 2010 demo unit that was field tested in the 2010 DRaTS, adding habitation functionality to the prototype unit. This paper will describe the strategy of establishing a multi-center project

  3. Applications of stereolithography for rapid prototyping of biologically compatible chip-based physiometers

    Science.gov (United States)

    Fuad, Nurul Mohd; Zhu, Feng; Kaslin, Jan; Wlodkowic, Donald

    2016-12-01

    Despite the growing demand and numerous applications for the biomedical community, the developments in millifluidic devices for small model organisms are limited compared to other fields of biomicrofluidics. The main reasons for this stagnanation are difficulties in prototyping of millimeter scale and high aspect ratio devices needed for large metazoan organisms. Standard photolithography is in this context a time consuming procedure not easily adapted for fabrication of molds with vertical dimensions above 1 mm. Moreover, photolithography is still largely unattainable to a gross majority of biomedical laboratories willing to pursue custom development of their own chip-based platforms due to costs and need for dedicated clean room facilities. In this work, we present application of high-definition additive manufacturing systems for fabrication of 3D printed moulds used in soft lithography. Combination of 3D printing with PDMS replica molding appears to be an alternative for millifluidic systems that yields rapid and cost effective prototyping pipeline. We investigated the important aspects on both 3D printed moulds and PDMS replicas such as geometric accuracies and surface topology. Our results demonstrated that SLA technologies could be applied for rapid and accurate fabrication of millifluidic devices for trapping of millimetre-sized specimens such as living zebrafish larvae. We applied the new manufacturing method in a proof-of-concept prototype device capable of trapping and immobilizing living zebrafish larvae for recording heart rate variation in cardio-toxicity experiments.

  4. Virtual Entity-Based Rapid Prototype for Design and Simulation of Humanoid Robots

    Directory of Open Access Journals (Sweden)

    Guofeng Tong

    2013-07-01

    Full Text Available This paper proposes a framework for a virtual entity‐based rapid prototype (VERP to facilitate the design and simulation of humanoid robots. The VERP framework consists of three components: virtual entities, a high‐fidelity simulation environment with physical and rendering engines, and an interface between the physical and simulation environments. To study the effectiveness of the proposed framework, we present a complete prototype for a humanoid robot using virtual entity modelling, control algorithm design and simulation. The humanoid robot is mathematically modelled with adjustable physical parameters which determine the kinematic and dynamic behaviour of the virtual entity in the simulation environment. With the simulated model, a control scheme for the virtual entity and the actual humanoid robot are designed and implemented through the interface. The empirical experiments and numerical analysis show the effectiveness and preciseness of the proposed VERP in terms of simulation fidelity, dynamic performance, and control interface.

  5. Product Development and its Comparative Analysis by SLA, SLS and FDM Rapid Prototyping Processes

    Science.gov (United States)

    Choudhari, C. M.; Patil, V. D.

    2016-09-01

    To grab market and meeting deadlines has increased the scope of new methods in product design and development. Industries continuously strive to optimize the development cycles with high quality and cost efficient products to maintain market competitiveness. Thus the need of Rapid Prototyping Techniques (RPT) has started to play pivotal role in rapid product development cycle for complex product. Dimensional accuracy and surface finish are the corner stone of Rapid Prototyping (RP) especially if they are used for mould development. The paper deals with the development of part made with the help of Selective Laser Sintering (SLS), Stereo-lithography (SLA) and Fused Deposition Modelling (FDM) processes to benchmark and investigate on various parameters like material shrinkage rate, dimensional accuracy, time, cost and surface finish. This helps to conclude which processes can be proved to be effective and efficient in mould development. In this research work the emphasis was also given to the design stage of a product development to obtain an optimum design solution for an existing product.

  6. Rapid prototyping of biodegradable microneedle arrays by integrating CO2 laser processing and polymer molding

    Science.gov (United States)

    Tu, K. T.; Chung, C. K.

    2016-06-01

    An integrated technology of CO2 laser processing and polymer molding has been demonstrated for the rapid prototyping of biodegradable poly-lactic-co-glycolic acid (PLGA) microneedle arrays. Rapid and low-cost CO2 laser processing was used for the fabrication of a high-aspect-ratio microneedle master mold instead of conventional time-consuming and expensive photolithography and etching processes. It is crucial to use flexible polydimethylsiloxane (PDMS) to detach PLGA. However, the direct CO2 laser-ablated PDMS could generate poor surfaces with bulges, scorches, re-solidification and shrinkage. Here, we have combined the polymethyl methacrylate (PMMA) ablation and two-step PDMS casting process to form a PDMS female microneedle mold to eliminate the problem of direct ablation. A self-assembled monolayer polyethylene glycol was coated to prevent stiction between the two PDMS layers during the peeling-off step in the PDMS-to-PDMS replication. Then the PLGA microneedle array was successfully released by bending the second-cast PDMS mold with flexibility and hydrophobic property. The depth of the polymer microneedles can range from hundreds of micrometers to millimeters. It is linked to the PMMA pattern profile and can be adjusted by CO2 laser power and scanning speed. The proposed integration process is maskless, simple and low-cost for rapid prototyping with a reusable mold.

  7. A comparison of different silver inks for printing of conductive tracks on paper substrates for rapid prototyping of electronic circuits

    CSIR Research Space (South Africa)

    Bezuidenhout, PH

    2015-11-01

    Full Text Available of the selection process of different conductive inks for printing onto paper substrates. These results can be utilized in the development process for fully printable rapidly prototyped electronic systems, which can range from environmental sensing solutions...

  8. Obtention of hydroxyapatite submicrometric of bovine origin by vibratory grinding for rapid prototyping; Obtencao de hidroxiapatita submicrometrica de origem bovina por moagem vibratoria visando prototipagem rapida

    Energy Technology Data Exchange (ETDEWEB)

    Meira, C.R.; Purquerio, B.M.; Fortulan, C.A., E-mail: camilameira@sc.usp.br [Universidade de Sao Paulo (USP), Sao Carlos, SP (Brazil). Escola de Engenharia; Braga, F.J.C. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2011-07-01

    Submicron bovine hydroxyapatite was obtained for rapid prototyping. Hydroxyapatite structure originated from bovine mineral bone has great importance among the biomaterials and biocompatibility due to its great similarity with the human bone structure. This study aims to obtain powder for manufacture by rapid prototyping of scaffolds. This technique manufacture requires highly reactive powders to compensate for the absence of pressure forming. Hydroxyapatite was milled in a ball mill and vibratory mill, and analyzed for their average equivalent spherical diameter and surface area. Test specimens were isostatically pressed at 100 MPa and machined into cylindrical test specimens. These specimens were sintered at several temperatures to determine the optimal sintering temperature based on densification and chemistry stability. In grinding ball mill was obtained particles of equivalent diameter of 0.74 micron in vibratory mill of 0.46 micrometers. An average flexural strength of 100 MPa and 99,8% of real density was attained for the sample sintered at 1300 deg C/2h, signaling potential for use in rapid prototyping. (author)

  9. Rapid Prototyping Manufacturing Based on Magic Pre-processing%基于Magic前处理的快速原型制造

    Institute of Scientific and Technical Information of China (English)

    于景华; 朱玉泉

    2016-01-01

    With the rearview mirror as an example, on the basis of the first-phase point cloud col ection and model reconstruction, and after the format conversion, by using Magic software, the rapid prototyping pre-processing on the model is carried out including model repairing after the format conversion, model placement selection, and model slicing. The rapid prototyping of the model is completed on the ASF-320 laser rapid prototyping machine.%以后视镜为例,在前期点云采集及模型重建基础上,经过格式转换以后,应用Magic软件对模型进行了快速原型前处理工作,包括格式转换后模型修补、模型摆放位置选择、模型切片。最后在ASF-320激光快速自动成型机上完成了模型的快速原型制造。

  10. 压铸模具产品FDM快速成型工艺设计%Process design for die casting products with FDM rapid prototyping

    Institute of Scientific and Technical Information of China (English)

    阮百强

    2013-01-01

    Analyzing die casting products FDM rapid prototyping process, using processing software to fine STL data, choosing excellent moulding material, optimizing forming parameters reasonablely, determining optimum forming direction and using ultrasonic removal of water soluble machine to remove supporting materials, advantages of FDM rapid prototyping was brought into full play. Practices had proven that the developed cycle was shortened and the manufacture speed was improved with FDM rapid prototyping and thus product development efficiency was improved by 42 percent to 58 percent.%对压铸模具产品FDM快速成型的工艺进行分析,应用处理软件精细化STL数据,通过选择优良的成型材料,合理优化成型参数,确定最佳成型方向,采取超声波水溶机去除支撑材料等手段来充分发挥FDM快速成型工艺的优势.实践证明,FDM快速成型技术在产品开发中缩短了产品开发周期,提高了制造速度,使产品开发效率提高42%~58%.

  11. CAD - CAM Procedures Used for Rapid Prototyping of Prosthetic Hip Joint Bone

    Science.gov (United States)

    Popa, Luminita I.; Popa, Vasile N.

    2016-11-01

    The article addresses the issue of rapid prototyping CAD/ CAM procedures, based on CT imaging, for custom implants dedicated to hip arthroplasty and the correlation study to be achieved between femoral canal shape, valued by modern imaging methods, and the prosthesis form. A set of CT images is transformed into a digital model using one of several software packages available for conversion. The purpose of research is to obtain prosthesis with compatible characteristics as close to the physiological, with an optimal adjustment of the prosthesis to the bone in which it is implanted, allowing the recovery of the patient physically, mentally and socially.

  12. UGV application modeling and sensor simulation using a rapid prototyping testbed environment

    Science.gov (United States)

    Falasco, James; O'Leary, Steve

    2009-05-01

    This paper reviews hardware and software solutions that allow for rapid prototyping of new or modified UGV sensor designs, mission payloads and functional sub assemblies. We define reconfigurable computing in the context of being able to place various PMC modules depending upon mission scenarios onto a base SBC (Single Board Computer) or multiprocessor architectures to achieve maximum scalability. Also addressed are the sensor and computing packaging aspects and how such payloads could be integrated with unattended acoustic sensor topologies providing a more complete fused "picture" to decision makers. We review how these modular payloads could be integrated with unattended ground sensors to collaborate on mission requirements

  13. Rapid prototyping of nanotube-based devices using topology-optimized microgrippers

    DEFF Research Database (Denmark)

    Sardan, Özlem; Eichhorn, Volkmar; Petersen, D.H.

    2008-01-01

    Nanorobotic handling of carbon nanotubes (CNTs) using microgrippers is one of the most promising approaches for the rapid characterization of the CNTs and also for the assembly of prototypic nanotube-based devices. In this paper, we present pick-and-place nanomanipulation of multi-walled CNTs...... as well as close. Topology optimization leads to a 10-100 times improvement of the gripping force compared to conventional designs of similar size. Furthermore, we improved our nanorobotic system to offer more degrees of freedom. TEM investigation of the CNTs shows that the multi-walled tubes are coated...

  14. High-throughput, temperature-controlled microchannel acoustophoresis device made with rapid prototyping

    DEFF Research Database (Denmark)

    Adams, Jonathan D; Ebbesen, Christian L.; Barnkob, Rune

    2012-01-01

    We report a temperature-controlled microfluidic acoustophoresis device capable of separating particles and transferring blood cells from undiluted whole human blood at a volume throughput greater than 1 L h−1. The device is fabricated from glass substrates and polymer sheets in microscope......-slide format using low-cost, rapid-prototyping techniques. This high-throughput acoustophoresis chip (HTAC) utilizes a temperature-stabilized, standing ultrasonic wave, which imposes differential acoustic radiation forces that can separate particles according to size, density and compressibility. The device...

  15. New technologies applied to surgical processes: Virtual Reality and rapid prototyping.

    Science.gov (United States)

    Suárez-Mejías, Cristina; Gomez-Ciriza, Gorka; Valverde, Israel; Parra Calderón, Carlos; Gómez-Cía, Tomás

    2015-01-01

    AYRA is software of virtual reality for training, planning and optimizing surgical procedures. AYRA was developed under a research, development and innovation project financed by the Andalusian Ministry of Health, called VirSSPA. Nowadays AYRA has been successfully used in more than 1160 real cases and after proving its efficiency it has been introduced in the clinical practice at the Virgen del Rocío University Hospital . Furthermore, AYRA allows generating physical 3D biomodels using rapid prototyping technology. They are used for surgical planning support, intraoperative reference or defect reconstruction. In this paper, some of these tools and some real cases are presented.

  16. Rapid tooling for functional prototyping of metal mold processes: Literature review on cast tooling

    Energy Technology Data Exchange (ETDEWEB)

    Baldwin, M.D. [Sandia National Labs., Albuquerque, NM (United States); Hochanadel, P.W. [Colorado School of Mines, Golden, CO (United States). Dept. of Metallurgical and Materials Engineering

    1995-11-01

    This report is a literature review on cast tooling with the general focus on AISI H13 tool steel. The review includes processing of both wrought and cast H13 steel along with the accompanying microstructures. Also included is the incorporation of new rapid prototyping technologies, such as Stereolithography and Selective Laser Sintering, into the investment casting of tool steel. The limiting property of using wrought or cast tool steel for die casting is heat checking. Heat checking is addressed in terms of testing procedures, theories regarding the mechanism, and microstructural aspects related to the cracking.

  17. Mirror-image anterior crown fabrication with computer-aided design and rapid prototyping technology: a clinical report.

    Science.gov (United States)

    Cho, Seok-Hwan; Chang, Won-Gun

    2013-02-01

    This clinical report describes the fabrication of a maxillary central incisor single crown with rapid prototyping (RP) technology. A patient with a recently replaced metal ceramic crown had discomfort due to the nonanatomic lingual contour of the crown. With computer-aided design (CAD) software and rapid prototyping (RP) technology, the shape of the contralateral central incisor was duplicated and reproduced to make a mirror-image for a new crown. The prosthodontic planning and treatment approach are discussed.

  18. Low-cost rapid prototyping of flexible plastic paper based microfluidic devices

    KAUST Repository

    Fan, Yiqiang

    2013-04-01

    This research presents a novel rapid prototyping method for paper-based flexible microfluidic devices. The microchannels were fabricated using laser ablation on a piece of plastic paper (permanent paper), the dimensions of the microchannels was carefully studied for various laser powers and scanning speeds. After laser ablation of the microchannels on the plastic paper, a transparent poly (methyl methacrylate)(PMMA) film was thermally bonded to the plastic paper to enclose the channels. After connection of tubing, the device was ready to use. An example microfluidic device (droplet generator) was also fabricated using this technique. Due to the flexibility of the fabricated device, this technique can be used to fabricate 3D microfluidic devices. The fabrication process was simple and rapid without any requirement of cleanroom facilities. © 2013 IEEE.

  19. Effects of Hydrocarbon-Based Grease on Rapid Prototype Material Used for Grease Retention Shrouds

    Science.gov (United States)

    Zakrajsek, Andrew J.; Valco, Daniel J.; Street, Kenneth W., Jr.

    2010-01-01

    Effects of hydrocarbon-based greases on specific rapid prototype (RP) materials used to fabricate grease retention shrouds (GRS) were explored in this study. Grease retention shrouds are being considered as a way to maintain adequate grease lubrication at the gear mesh in a prototype research transmission system. Due to their design and manufacturing flexibility, rapid prototype materials were chosen for the grease retention shrouds. In order to gain a better understanding of the short and long term effects grease pose on RP materials, research was conducted on the interaction of hydrocarbon-based grease with RP materials. The materials used in this study were durable polyamide (nylon), acrylonitrile butadiene styrene (ABS), and WaterClear 10120. Testing was conducted using Mobilgrease 28 and Syn-Tech 3913G grease (gear coupling grease). These greases were selected due to their regular use with mechanical components. To investigate the effect that grease has on RP materials, the following methods were used to obtain qualitative and quantitative data: Fourier transform infrared spectroscopy (FT-IR), interference profilometer measurements, digital camera imaging, physical shape measurement, and visual observations. To record the changes in the RP materials due to contact with the grease, data was taken before and after the grease application. Results showed that the WaterClear 10120 RP material provided the best resistance to grease penetration as compared to nylon and ABS RP materials. The manufacturing process, and thus resulting surface conditions of the RP material, played a key role in the grease penetration properties and resilience of these materials.

  20. Rapid Prototyping Technologies and their Applications in Prosthodontics, a Review of Literature

    Science.gov (United States)

    Torabi, Kianoosh; Farjood, Ehsan; Hamedani, Shahram

    2015-01-01

    The early computer-aided design/computer-aided manufacturing (CAD/CAM) systems were relied exclusively on subtractive methods. In recent years, additive methods by employing rapid prototyping (RP) have progressed rapidly in various fields of dentistry as they have the potential to overcome known drawbacks of subtractive techniques such as fit problems. RP techniques have been exploited to build complex 3D models in medicine since the 1990s. RP has recently proposed successful applications in various dental fields, such as fabrication of implant surgical guides, frameworks for fixed and removable partial dentures, wax patterns for the dental prosthesis, zirconia prosthesis and molds for metal castings, and maxillofacial prosthesis and finally, complete dentures. This paper aimed to offer a comprehensive literature review of various RP methods, particularly in dentistry, that are expected to bring many improvements to the field. A search was made through MEDLINE database and Google scholar search engine. The keywords; ‘rapid prototyping’ and ‘dentistry’ were searched in title/abstract of publications; limited to 2003 to 2013, concerning past decade. The inclusion criterion was the technical researches that predominately included laboratory procedures. The exclusion criterion was meticulous clinical and excessive technical procedures. A total of 106 articles were retrieved, recited by authors and only 50 met the specified inclusion criteria for this review. Selected articles had used rapid prototyping techniques in various fields in dentistry through different techniques. This review depicted the different laboratory procedures employed in this method and confirmed that RP technique have been substantially feasible in dentistry. With advancement in various RP systems, it is possible to benefit from this technique in different dental practices, particularly in implementing dental prostheses for different applications. PMID:25759851

  1. Rapid Prototyping Technologies and their Applications in Prosthodontics, a Review of Literature

    Directory of Open Access Journals (Sweden)

    Kianoosh Torabi

    2015-03-01

    Full Text Available The early computer-aided design/computer-aided manufacturing (CAD/CAM systems were relied exclusively on subtractive methods. In recent years, additive methods by employing rapid prototyping (RP have progressed rapidly in various fields of dentistry as they have the potential to overcome known drawbacks of subtractive techniques such as fit problems. RP techniques have been exploited to build complex 3D models in medicine since the 1990s. RP has recently proposed successful applications in various dental fields, such as fabrication of implant surgical guides, frameworks for fixed and removable partial dentures, wax patterns for the dental prosthesis, zirconia prosthesis and molds for metal castings, and maxillofacial prosthesis and finally, complete dentures. This paper aimed to offer a comprehensive literature review of various RP methods, particularly in dentistry, that are expected to bring many improvements to the field. A search was made through MEDLINE database and Google scholar search engine. The keywords; ‘rapid prototyping’ and ‘dentistry’ were searched in title/abstract of publications; limited to 2003 to 2013, concerning past decade. The inclusion criterion was the technical researches that predominately included laboratory procedures. The exclusion criterion was meticulous clinical and excessive technical procedures. A total of 106 articles were retrieved, recited by authors and only 50 met the specified inclusion criteria for this review. Selected articles had used rapid prototyping techniques in various fields in dentistry through different techniques. This review depicted the different laboratory procedures employed in this method and confirmed that RP technique have been substantially feasible in dentistry. With advancement in various RP systems, it is possible to benefit from this technique in different dental practices, particularly in implementing dental prostheses for different applications.

  2. The Java Image Science Toolkit (JIST) for rapid prototyping and publishing of neuroimaging software.

    Science.gov (United States)

    Lucas, Blake C; Bogovic, John A; Carass, Aaron; Bazin, Pierre-Louis; Prince, Jerry L; Pham, Dzung L; Landman, Bennett A

    2010-03-01

    Non-invasive neuroimaging techniques enable extraordinarily sensitive and specific in vivo study of the structure, functional response and connectivity of biological mechanisms. With these advanced methods comes a heavy reliance on computer-based processing, analysis and interpretation. While the neuroimaging community has produced many excellent academic and commercial tool packages, new tools are often required to interpret new modalities and paradigms. Developing custom tools and ensuring interoperability with existing tools is a significant hurdle. To address these limitations, we present a new framework for algorithm development that implicitly ensures tool interoperability, generates graphical user interfaces, provides advanced batch processing tools, and, most importantly, requires minimal additional programming or computational overhead. Java-based rapid prototyping with this system is an efficient and practical approach to evaluate new algorithms since the proposed system ensures that rapidly constructed prototypes are actually fully-functional processing modules with support for multiple GUI's, a broad range of file formats, and distributed computation. Herein, we demonstrate MRI image processing with the proposed system for cortical surface extraction in large cross-sectional cohorts, provide a system for fully automated diffusion tensor image analysis, and illustrate how the system can be used as a simulation framework for the development of a new image analysis method. The system is released as open source under the Lesser GNU Public License (LGPL) through the Neuroimaging Informatics Tools and Resources Clearinghouse (NITRC).

  3. Rapid prototyping of microfluidic systems using a PDMS/polymer tape composite.

    Science.gov (United States)

    Kim, Jungkyu; Surapaneni, Rajesh; Gale, Bruce K

    2009-05-01

    Rapid prototyping of microfluidic systems using a combination of double-sided tape and PDMS (polydimethylsiloxane) is introduced. PDMS is typically difficult to bond using adhesive tapes due to its hydrophobic nature and low surface energy. For this reason, PDMS is not compatible with the xurography method, which uses a knife plotter and various adhesive coated polymer tapes. To solve these problems, a PDMS/tape composite was developed and demonstrated in microfluidic applications. The PDMS/tape composite was created by spinning it to make a thin layer of PDMS over double-sided tape. Then the PDMS/tape composite was patterned to create channels using xurography, and bonded to a PDMS slab. After removing the backing paper from the tape, a complete microfluidic system could be created by placing the construct onto nearly any substrate; including glass, plastic or metal-coated glass/silicon substrates. The bond strength was shown to be sufficient for the pressures that occur in typical microfluidic channels used for chemical or biological analysis. This method was demonstrated in three applications: standard microfluidic channels and reactors, a microfluidic system with an integrated membrane, and an electrochemical biosensor. The PDMS/tape composite rapid prototyping technique provides a fast and cost effective fabrication method and can provide easy integration of microfluidic channels with sensors and other components without the need for a cleanroom facility.

  4. A new UV-curing elastomeric substrate for rapid prototyping of microfluidic devices

    Science.gov (United States)

    Alvankarian, Jafar; Yeop Majlis, Burhanuddin

    2012-03-01

    Rapid prototyping in the design cycle of new microfluidic devices is very important for shortening time-to-market. Researchers are facing the challenge to explore new and suitable substrates with simple and efficient microfabrication techniques. In this paper, we introduce and characterize a UV-curing elastomeric polyurethane methacrylate (PUMA) for rapid prototyping of microfluidic devices. The swelling and solubility of PUMA in different chemicals is determined. Time-dependent measurements of water contact angle show that the native PUMA is hydrophilic without surface treatment. The current monitoring method is used for measurement of the electroosmotic flow mobility in the microchannels made from PUMA. The optical, physical, thermal and mechanical properties of PUMA are evaluated. The UV-lithography and molding process is used for making micropillars and deep channel microfluidic structures integrated to the supporting base layer. Spin coating is characterized for producing different layer thicknesses of PUMA resin. A device is fabricated and tested for examining the strength of different bonding techniques such as conformal, corona treating and semi-curing of two PUMA layers in microfluidic application and the results show that the bonding strengths are comparable to that of PDMS. We also report fabrication and testing of a three-layer multi inlet/outlet microfluidic device including a very effective fluidic interconnect for application demonstration of PUMA as a promising new substrate. A simple micro-device is developed and employed for observing the pressure deflection of membrane made from PUMA as a very effective elastomeric valve in microfluidic devices.

  5. The Java Image Science Toolkit (JIST) for Rapid Prototyping and Publishing of Neuroimaging Software

    Science.gov (United States)

    Lucas, Blake C.; Bogovic, John A.; Carass, Aaron; Bazin, Pierre-Louis; Prince, Jerry L.; Pham, Dzung

    2010-01-01

    Non-invasive neuroimaging techniques enable extraordinarily sensitive and specific in vivo study of the structure, functional response and connectivity of biological mechanisms. With these advanced methods comes a heavy reliance on computer-based processing, analysis and interpretation. While the neuroimaging community has produced many excellent academic and commercial tool packages, new tools are often required to interpret new modalities and paradigms. Developing custom tools and ensuring interoperability with existing tools is a significant hurdle. To address these limitations, we present a new framework for algorithm development that implicitly ensures tool interoperability, generates graphical user interfaces, provides advanced batch processing tools, and, most importantly, requires minimal additional programming or computational overhead. Java-based rapid prototyping with this system is an efficient and practical approach to evaluate new algorithms since the proposed system ensures that rapidly constructed prototypes are actually fully-functional processing modules with support for multiple GUI's, a broad range of file formats, and distributed computation. Herein, we demonstrate MRI image processing with the proposed system for cortical surface extraction in large cross-sectional cohorts, provide a system for fully automated diffusion tensor image analysis, and illustrate how the system can be used as a simulation framework for the development of a new image analysis method. The system is released as open source under the Lesser GNU Public License (LGPL) through the Neuroimaging Informatics Tools and Resources Clearinghouse (NITRC). PMID:20077162

  6. New layer-based imaging and rapid prototyping techniques for computer-aided design and manufacture of custom dental restoration.

    Science.gov (United States)

    Lee, M-Y; Chang, C-C; Ku, Y C

    2008-01-01

    Fixed dental restoration by conventional methods greatly relies on the skill and experience of the dental technician. The quality and accuracy of the final product depends mostly on the technician's subjective judgment. In addition, the traditional manual operation involves many complex procedures, and is a time-consuming and labour-intensive job. Most importantly, no quantitative design and manufacturing information is preserved for future retrieval. In this paper, a new device for scanning the dental profile and reconstructing 3D digital information of a dental model based on a layer-based imaging technique, called abrasive computer tomography (ACT) was designed in-house and proposed for the design of custom dental restoration. The fixed partial dental restoration was then produced by rapid prototyping (RP) and computer numerical control (CNC) machining methods based on the ACT scanned digital information. A force feedback sculptor (FreeForm system, Sensible Technologies, Inc., Cambridge MA, USA), which comprises 3D Touch technology, was applied to modify the morphology and design of the fixed dental restoration. In addition, a comparison of conventional manual operation and digital manufacture using both RP and CNC machining technologies for fixed dental restoration production is presented. Finally, a digital custom fixed restoration manufacturing protocol integrating proposed layer-based dental profile scanning, computer-aided design, 3D force feedback feature modification and advanced fixed restoration manufacturing techniques is illustrated. The proposed method provides solid evidence that computer-aided design and manufacturing technologies may become a new avenue for custom-made fixed restoration design, analysis, and production in the 21st century.

  7. Rapid mapping of volumetric machine errors using distance measurements

    Energy Technology Data Exchange (ETDEWEB)

    Krulewich, D.A.

    1998-04-01

    This paper describes a relatively inexpensive, fast, and easy to execute approach to maping the volumetric errors of a machine tool, coordinate measuring machine, or robot. An error map is used to characterize a machine or to improve its accuracy by compensating for the systematic errors. The method consists of three steps: (1) models the relationship between volumetric error and the current state of the machine, (2) acquiring error data based on distance measurements throughout the work volume; and (3)fitting the error model using the nonlinear equation for the distance. The error model is formulated from the kinematic relationship among the six degrees of freedom of error an each moving axis. Expressing each parametric error as function of position each is combined to predict the error between the functional point and workpiece, also as a function of position. A series of distances between several fixed base locations and various functional points in the work volume is measured using a Laser Ball Bar (LBB). Each measured distance is a non-linear function dependent on the commanded location of the machine, the machine error, and the location of the base locations. Using the error model, the non-linear equation is solved producing a fit for the error model Also note that, given approximate distances between each pair of base locations, the exact base locations in the machine coordinate system determined during the non-linear filling procedure. Furthermore, with the use of 2048 more than three base locations, bias error in the measuring instrument can be removed The volumetric errors of three-axis commercial machining center have been mapped using this procedure. In this study, only errors associated with the nominal position of the machine were considered Other errors such as thermally induced and load induced errors were not considered although the mathematical model has the ability to account for these errors. Due to the proprietary nature of the projects we are

  8. ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

    Directory of Open Access Journals (Sweden)

    Nyembwe, K.

    2012-11-01

    Full Text Available In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final quality of the cast tool. The best surface finish obtained for the cast die had arithmetic average roughness (Ra and mean average roughness (Rz respectively equal to 3.23m and 11.38m. In terms of dimensional accuracy, 82% of cast-die points coincided with the Computer Aided Design (CAD data, which is within the typical tolerances of sand cast products. The investigation shows that mould coating contributes slightly to the improvement of the cast tool surface finish. The study also found that the additive manufacturing of the sand mould was the chief factor responsible for the loss of dimensional accuracy. These findings indicate that machining will always be required to improve the surface finish and the dimensional accuracy of cast tools in RP sand moulds.

  9. Performance Characterization and Auto-Ignition Performance of a Rapid Compression Machine

    National Research Council Canada - National Science Library

    Hao Liu; Hongguang Zhang; Zhicheng Shi; Haitao Lu; Guangyao Zhao; Baofeng Yao

    2014-01-01

      A rapid compression machine (RCM) test bench is developed in this study. The performance characterization and auto-ignition performance tests are conducted at an initial temperature of 293 K, a compression ratio of 9.5...

  10. Rapid prototyping for tissue-engineered bone scaffold by 3D printing and biocompatibility study.

    Science.gov (United States)

    He, Hui-Yu; Zhang, Jia-Yu; Mi, Xue; Hu, Yang; Gu, Xiao-Yu

    2015-01-01

    The prototyping of tissue-engineered bone scaffold (calcined goat spongy bone-biphasic ceramic composite/PVA gel) by 3D printing was performed, and the biocompatibility of the fabricated bone scaffold was studied. Pre-designed STL file was imported into the GXYZ303010-XYLE 3D printing system, and the tissue-engineered bone scaffold was fabricated by 3D printing using gel extrusion. Rabbit bone marrow stromal cells (BMSCs) were cultured in vitro and then inoculated to the sterilized bone scaffold obtained by 3D printing. The growth of rabbit BMSCs on the bone scaffold was observed under the scanning electron microscope (SEM). The effect of the tissue-engineered bone scaffold on the proliferation and differentiation of rabbit BMSCs using MTT assay. Universal testing machine was adopted to test the tensile strength of the bone scaffold. The leachate of the bone scaffold was prepared and injected into the New Zealand rabbits. Cytotoxicity test, acute toxicity test, pyrogenic test and intracutaneous stimulation test were performed to assess the biocompatibility of the bone scaffold. Bone scaffold manufactured by 3D printing had uniform pore size with the porosity of about 68.3%. The pores were well interconnected, and the bone scaffold showed excellent mechanical property. Rabbit BMSCs grew and proliferated on the surface of the bone scaffold after adherence. MTT assay indicated that the proliferation and differentiation of rabbit BMSCs on the bone scaffold did not differ significantly from that of the cells in the control. In vivo experiments proved that the bone scaffold fabricated by 3D printing had no acute toxicity, pyrogenic reaction or stimulation. Bone scaffold manufactured by 3D printing allows the rabbit BMSCs to adhere, grow and proliferate and exhibits excellent biomechanical property and high biocompatibility. 3D printing has a good application prospect in the prototyping of tissue-engineered bone scaffold.

  11. Rapid prototyping compliant arterial phantoms for in-vitro studies and device testing

    Directory of Open Access Journals (Sweden)

    Biglino Giovanni

    2013-01-01

    Full Text Available Abstract Background Compliant vascular phantoms are desirable for in-vitro patient-specific experiments and device testing. TangoPlus FullCure 930® is a commercially available rubber-like material that can be used for PolyJet rapid prototyping. This work aims to gather preliminary data on the distensibility of this material, in order to assess the feasibility of its use in the context of experimental cardiovascular modelling. Methods The descending aorta anatomy of a volunteer was modelled in 3D from cardiovascular magnetic resonance (CMR images and rapid prototyped using TangoPlus. The model was printed with a range of increasing wall thicknesses (0.6, 0.7, 0.8, 1.0 and 1.5 mm, keeping the lumen of the vessel constant. Models were also printed in both vertical and horizontal orientations, thus resulting in a total of ten specimens. Compliance tests were performed by monitoring pressure variations while gradually increasing and decreasing internal volume. Knowledge of distensibility was thus derived and then implemented with CMR data to test two applications. Firstly, a patient-specific compliant model of hypoplastic aorta suitable for connection in a mock circulatory loop for in-vitro tests was manufactured. Secondly, the right ventricular outflow tract (RVOT of a patient necessitating pulmonary valve replacement was printed in order to physically test device insertion and assess patient’s suitability for percutaneous pulmonary valve intervention. Results The distensibility of the material was identified in a range from 6.5 × 10-3 mmHg-1 for the 0.6 mm case, to 3.0 × 10-3 mmHg-1 for the 1.5 mm case. The models printed in the vertical orientation were always more compliant than their horizontal counterpart. Rapid prototyping of a compliant hypoplastic aorta and of a RVOT anatomical model were both feasible. Device insertion in the RVOT model was successful. Conclusion Values of distensibility, compared with literature data, show that Tango

  12. Prototipaje rápido de estructuras craneofaciales Rapid prototyping of craniofacial structures

    Directory of Open Access Journals (Sweden)

    Juan Felipe Isaza

    2008-12-01

    Full Text Available Este artículo presenta una descripción de la tecnología de Prototipaje Rápido o Rapid Prototyping (RP aplicada a la medicina, específicamente a problemas craneofaciales, con la cual se pueden fabricar modelos sólidos 3D por adición de material. A su vez se describe una aplicación a partir de la simulación de una cirugía para insertar cuatro implantes mandibulares, los cuales constituyen la base de una prótesis fija soportada por implantes. La simulación del procedimiento quirúrgico comenzó con la obtención de la geometría mandibular a partir del procesamiento de imágenes biomédicas, provenientes de una Tomografia Axial Computarizada (TAC de una mujer adulta, totalmente edéntula. Dicho proceso se realizó utilizando el software GIB Points 3D, desarrollado dentro del presente trabajo. Con el software se obtuvo un archivo de texto con la nube de puntos 3D de la mandíbula que posteriormente fue exportado a ProEngineer Wildfire 3.0, desde el cual se generó un archivo en formato estándar STL, compatible con la mayoría de máquinas RP. La tecnología usada para la impresión 3D, fue la de “deposición de hilo fundido” o Fused Deposition Modeling (FDM. Se logró obtener un modelo plástico de una mandíbula, de gran calidad anatómica y dimensional, utilizando tecnología disponible enColombia. Además, se simuló con éxito el procedimiento quirúrgico para lainstalación de cuatro implantes utilizando las herramientas que se usarían enla cirugía real. En general, la metodología implementada puede ser utilizadapara la planificación quirúrgica y así evitar procedimientos de ensayo y errorque puedan poner en riesgo la salud del paciente. También como herramientade comunicación para explicarle al paciente los procedimientos quirúrgicos aque será sometido. Además, puede ser usado con fines docentes para el entrenamientode estudiantes, haciendo más efectivos los procesos de aprendizajeen el ámbito clínico que a su

  13. Rapid Prototyping Method Based on XML%基于XML的快速原型方法

    Institute of Scientific and Technical Information of China (English)

    邓世垠

    2012-01-01

      为了充分有效地获取用户需求,软件工程过程中经常需要创建和评价原型,但是如果在原型中投入太多资源,可能会导致项目失去管理层和客户的支持,或给产品本身带来风险。该文建议,使用XML等网络标准语言,简单快速地开发原型,可以缩短开发周期,节约开发成本,有效地达到原型方法的目标和解决相关问题。%  In the software engineer process, to get the user’s requirements fully and effectively, we often need to create and re⁃view the software prototype, but it may cost too many resources, and cause the project to lose the support form manages or cus⁃tomers, or make the project at risk. This article suggests, with XML and other WEB standard language, you could construct soft⁃ware prototype rapidly, shorten the development cycle, and saved development cost. It may effectively achieve the goals and solve the problems.

  14. 基于鼠标的FDM快速成形实验研究%Experimental Study of FDM Rapid Prototyping Based on Mouse

    Institute of Scientific and Technical Information of China (English)

    曾亮华

    2012-01-01

    利用实验室熔融沉积快速成形机FDM200mc,以鼠标的三维设计为蓝本,系统展示了鼠标从电脑屏幕到实体模型的全部过程,完整体现CAD/CAM技术.同时在实验基础上对工艺参数设置(分层厚度、支撑方式、支撑角度)等进行详细解析.%By using laboratory fused deposition rapid prototyping machine FDM200mc, and based on the three-dimensional design of the mouse, this paper lays out systematically the whole rapid manufacturing process of mouse from computer screen to solid model, which fully realizes CAD/CAM. Meanwhile it elaborates process parameters such as slice height, support method and support angel based on experiments.

  15. Computing the Intersection of a Plane and Geometric Primitives in VRML Model for Rapid Prototyping Software

    Institute of Scientific and Technical Information of China (English)

    LI Zhanli; SUN Xiuying

    2006-01-01

    VRML(Virtual Reality Modeling Language) format as an international standard for virtual reality, has already been widely adopted for graphical representation of 3D objects over the Web. Adopting VRML model in RP(Rapid Prototyping) can reduce the precision loss which is caused by triangulation in generating STL file. Hence exploring a slicing method and developing a slicing software for VRML model is important and significant to improve the accuracy of RP products. Finding intersections of a plane and VRML model is the key operation in slicing algorithm. This paper presents a method for calculating the intersections between a set of parallel planes and VRML geometric primitives. Based on the analysis of the relative position between a plane and a geometric primitive, intersection conditions in all cases were obtained, and the geometric parameters and corresponding equations of intersections were derived. The algorithm had been tested, and applications show that it is robust and effective.

  16. Reverse engineering--rapid prototyping of the skull in forensic trauma analysis.

    Science.gov (United States)

    Kettner, Mattias; Schmidt, Peter; Potente, Stefan; Ramsthaler, Frank; Schrodt, Michael

    2011-07-01

    Rapid prototyping (RP) comprises a variety of automated manufacturing techniques such as selective laser sintering (SLS), stereolithography, and three-dimensional printing (3DP), which use virtual 3D data sets to fabricate solid forms in a layer-by-layer technique. Despite a growing demand for (virtual) reconstruction models in daily forensic casework, maceration of the skull is frequently assigned to ensure haptic evidence presentation in the courtroom. Owing to the progress in the field of forensic radiology, 3D data sets of relevant cases are usually available to the forensic expert. Here, we present a first application of RP in forensic medicine using computed tomography scans for the fabrication of an SLS skull model in a case of fatal hammer impacts to the head. The report is intended to show that this method fully respects the dignity of the deceased and is consistent with medical ethics but nevertheless provides an excellent 3D impression of anatomical structures and injuries.

  17. Colloidal processing and rapid prototyping of Si{sub 3}N{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Liwu Wang

    1998-12-01

    Some progresses have been made in the wet shaping of Si{sub 3}N{sub 4} based on a better understanding of the colloidal behavior of suspensions and by improved pressure casting with porous polystyrene (PS) molds. This work illustrated that the combination of proper colloidal processing and rapid prototyping is an effective way to fabricate high-performance ceramics with complex shapes. In colloidal processing the packing density and microstructure of green bodies can be controlled if the interaction between ceramic particles in suspensions and the conditions under which the suspensions are consolidated are understood. Therefore, detailed studies on the surface chemistry of the Si{sub 3}N{sub 4} powder, the dispersing behavior of Si{sub 3}N{sub 4} suspensions, the influence of dispersants and the mechanism during powder consolidation into complex-shaped green bodies are performed. (orig.)

  18. Product management of making large pieces through Rapid Prototyping PolyJet® technology

    Science.gov (United States)

    Belgiu, G.; Cărăuşu, C.; Şerban, D.; Turc, C. G.

    2017-08-01

    The rapid prototyping process has already become a classic manufacturing process for parts and assemblies, either polymeric or metal parts. Besides the well-known advantages and disadvantages of the process, the use of 3D printers has a great inconvenience: the overall dimensions of the parts are limited. Obviously, there is a possibility to purchase a larger (and more expensive) 3D printer, but there are always larger pieces to be manufactured. One solution to this problem is the splitting of parts into several components that can be manufactured. The component parts can then be assembled in a single piece by known methods such as welding, gluing, screwing, etc. This paper shows our experience in making large pieces on the Strarasys® Objet24 printer, pieces larger than the tray sizes. The results obtained are valid for any 3D printer using the PolyJet® process.

  19. The development of an autonomous rendezvous and docking simulation using rapid integration and prototyping technology

    Science.gov (United States)

    Shackelford, John H.; Saugen, John D.; Wurst, Michael J.; Adler, James

    1991-01-01

    A generic planar 3 degree of freedom simulation was developed that supports hardware in the loop simulations, guidance and control analysis, and can directly generate flight software. This simulation was developed in a small amount of time utilizing rapid prototyping techniques. The approach taken to develop this simulation tool, the benefits seen using this approach to development, and on-going efforts to improve and extend this capability are described. The simulation is composed of 3 major elements: (1) Docker dynamics model, (2) Dockee dynamics model, and (3) Docker Control System. The docker and dockee models are based on simple planar orbital dynamics equations using a spherical earth gravity model. The docker control system is based on a phase plane approach to error correction.

  20. Web-Based Study on Rapid Prototyping DataIntelligent Processing Techniques

    Institute of Scientific and Technical Information of China (English)

    张伟强; 周传宏; 石勇

    2004-01-01

    Representations of contemporary rapid prototyping (RP) technologies may not be able to manage and share data processing information based on network. This paper presents a new approach, together with its technical implementation, to solve this problem, and discusses web-based study on RP data processing techniques. At present STL files produced by 3D modeling systems contain triangular facet representation of surfaces and have become standard data inputs of RP and manufacturing systems. The paper proposes algorithms for correcting common errors, and optimizes the algorithm of gaps or hole errors leading to open loops in the data structure based on analyses of the rules and errors in the STL file. In addition, effectiveness of the approach is demonstrated by a simple model view example of STL files based on Java 3D technology.

  1. Innovative Applications of Laser Scanning and Rapid Prototype Printing to Rock Breakdown Experiments

    Science.gov (United States)

    Bourke, Mary; Viles, Heather; Nicoll, Joe; Lyew-Ayee, Parris; Ghent, Rebecca; Holmlund, James

    2008-01-01

    We present the novel application of two technologies for use in rock breakdown experiments, i.e. close-range, ground-based 3D triangulation scanning and rapid prototype printing. These techniques aid analyses of form-process interactions across the range of scales relevant to breakdown (micron-m). This is achieved through (a) the creation of DEMs (which permit quantitative description and analysis of rock surface morphology and morphological change) and (b) the production of more realistically-shaped experimental blocks. We illustrate the use of these techniques, alongside appropriate data analysis routines, in experiments designed to investigate the persistence of fluvially-derived features in the face of subsequent wind abrasion and weathering. These techniques have a range of potential applications in experimental field and lab-based geomorphic studies beyond those specifically outlined here.

  2. Prototipaje rápido de estructuras craneofaciales Rapid prototyping of craniofacial structures

    OpenAIRE

    Juan Felipe Isaza; Mauricio Naranjo

    2008-01-01

    Este artículo presenta una descripción de la tecnología de Prototipaje Rápido o Rapid Prototyping (RP) aplicada a la medicina, específicamente a problemas craneofaciales, con la cual se pueden fabricar modelos sólidos 3D por adición de material. A su vez se describe una aplicación a partir de la simulación de una cirugía para insertar cuatro implantes mandibulares, los cuales constituyen la base de una prótesis fija soportada por implantes. La simulación del procedimiento quirúrgico comenzó c...

  3. ApplBuilder - an Object-Oriented Application Generator Supporting Rapid Prototyping

    DEFF Research Database (Denmark)

    Grønbæk, Kaj; Hviid, Anette; Trigg, Randall Hagner

    1991-01-01

    This paper describes an object-oriented application generator, APPLBUILDER, currently being developed in the Mjølner BETA programming environment. APPLBUILDER supports several rapid prototyping styles as well as final development of BETA applications. User interface objects such as dialogs, menus...... compilation time. Moreover, generated applications are modularized so that editing, for instance the script for a button, only requires re-compilation of the script itself. An advantage of APPLBUILDER compared to other user-interface design tools such as HyperCard is that APPLBUILDER's scripts are embedded......, and windows are designed using direct manipulation graphical editors. Actions behind buttons and menu items are programmed as ''scripts'' in textual editors activated from within a graphical editor. The editors reflect changes in the code directly in an underlying Abstract Syntax Tree (AST) thus saving...

  4. AN INTRODUCTION TO RAPID CASTING: DEVELOPMENT AND INVESTIGATION OF PROCESS CHAINS FOR SAND CASTING OF FUNCTIONAL PROTOTYPES

    OpenAIRE

    Dimitrov, D.; Wijk, W.; Beer, N.

    2012-01-01

    ENGLISH ABSTRACT: This paper discusses the results obtained from studies on different Rapid Tooling process chains in order to improve the design and manufacture of foundry equipment that is used for sand casting of prototypes in final material. These prototypes are intended for functional and pre-production tests of vehicles. The Three Dimensional Printing process is used as core technology. Subsequently, while considering aspects such as time, cost, quality (accuracy and surface ro...

  5. Quantitative assessment of biophotonic imaging system performance with phantoms fabricated by rapid prototyping

    Science.gov (United States)

    Wang, Jianting; Coburn, James; Woolsey, Nicholas; Liang, Chia-Pin; Ramella-Roman, Jessica; Chen, Yu; Pfefer, Joshua

    2014-03-01

    In biophotonic imaging, turbid phantoms that are low-cost, biologically-relevant, and durable are desired for standardized performance assessment. Such phantoms often contain inclusions of varying depths and sizes in order to quantify key image quality characteristics such as penetration depth, sensitivity and contrast detectability. The emerging technique of rapid prototyping with three-dimensional (3D) printers provides a potentially revolutionary way to fabricate these structures. Towards this goal, we have characterized the optical properties and morphology of phantoms fabricated by two 3D printing approaches: thermosoftening and photopolymerization. Material optical properties were measured by spectrophotometry while the morphology of phantoms incorporating 0.2-1.0 mm diameter channels was studied by μCT, optical coherence tomography (OCT) and optical microscopy. A near-infrared absorbing dye and nanorods at several concentrations were injected into channels to evaluate detectability with a near-infrared hyperspectral reflectance imaging (HRI) system (650-1100 nm). Phantoms exhibited biologically-relevant scattering and low absorption across visible and near-infrared wavelengths. Although limitations in resolution were noted, channels with diameters of 0.4 mm or more could be reliably fabricated. The most significant problem noted was the porosity of phantoms generated with the thermosoftening-based printer. The aforementioned three imaging methods provided a valuable mix of insights into phantom morphology and may also be useful for detailed structural inspection of medical devices fabricated by rapid prototyping, such as customized implants. Overall, our findings indicate that 3D printing has significant potential as a method for fabricating well-characterized, standard phantoms for medical imaging modalities such as HRI.

  6. A novel 3D template for mandible and maxilla reconstruction: Rapid prototyping using stereolithography

    Directory of Open Access Journals (Sweden)

    Samir Kumta

    2015-01-01

    Full Text Available Introduction: Replication of the exact three-dimensional (3D structure of the maxilla and mandible is now a priority whilst attempting reconstruction of these bones to attain a complete functional and aesthetic rehabilitation. We hereby present the process of rapid prototyping using stereolithography to produce templates for modelling bone grafts and implants for maxilla/mandible reconstructions, its applications in tumour/trauma, and outcomes for primary and secondary reconstruction. Materials and Methods: Stereolithographic template-assisted reconstruction was used on 11 patients for the reconstruction of the mandible/maxilla primarily following tumour excision and secondarily for the realignment of post-traumatic malunited fractures or deformity corrections. Data obtained from the computed tomography (CT scans with 1-mm resolution were converted into a computer-aided design (CAD using the CT Digital Imaging and Communications in Medicine (DICOM data. Once a CAD model was constructed, it was converted into a stereolithographic format and then processed by the rapid prototyping technology to produce the physical anatomical model using a resin. This resin model replicates the native mandible, which can be thus used off table as a guide for modelling the bone grafts. Discussion: This conversion of two-dimensional (2D data from CT scan into 3D models is a very precise guide to shaping the bone grafts. Further, this CAD can reconstruct the defective half of the mandible using the mirror image principle, and the normal anatomical model can be created to aid secondary reconstructions. Conclusion: This novel approach allows a precise translation of the treatment plan directly to the surgical field. It is also an important teaching tool for implant moulding and fixation, and helps in patient counselling.

  7. Novel CAD/CAM rapid prototyping of next-generation biomedical devices

    Science.gov (United States)

    Doraiswamy, Anand

    An aging population with growing healthcare needs demands multifaceted tools for diagnosis and treatment of health conditions. In the near-future, drug-administration devices, implantable devices/sensors, enhanced prosthesis, artificial and unique functional tissue constructs will become increasingly significant. Conventional technologies for mass-produced implants do not adequately take individual patient anatomy into consideration. Development of novel CAD/CAM rapid prototyping techniques may significantly accelerate progress of these devices for next-generation patient-care. In this dissertation, several novel rapid prototyping techniques have been introduced for next-generation biomedical applications. Two-photon polymerization was developed to microfabricate scaffolds for tissue engineering, microneedles for drug-delivery and ossicular replacement prostheses. Various photoplymers were evaluated for feasibility, mechanical properties, cytotoxicity, and surface properties. Laser direct write using MDW was utilized for developing microstructures of bioceramics such as hydroxyapatite, and viable mammalian osteosarcoma cells. CAD/CAM laser micromachining (CLM) was developed to engineer biointerfaces as surface recognition regions for differential adherence of cells and growth into tissue-like networks. CLM was also developed for engineering multi-cellular vascular networks. Cytotoxic evaluations and growth studies demonstrated VEGF-induced proliferation of HAAE-1 human aortic endothelial cells with inhibition of HA-VSMC human aortic smooth muscle cells. Finally, piiezoelectric inkjet printing was developed for controlled administration of natural and synthetic adhesives to overcome several problems associated with conventional tissue bonding materials, and greatly improve wound-repair in next generation eye repair, fracture fixation, organ fixation, wound closure, tissue engineering, and drug delivery devices.

  8. Photogrammetry for rapid prototyping: development of noncontact 3D reconstruction technologies

    Science.gov (United States)

    Knyaz, Vladimir A.

    2002-04-01

    An important stage of rapid prototyping technology is generating computer 3D model of an object to be reproduced. Wide variety of techniques for 3D model generation exists beginning with manual 3D models generation and finishing with full-automated reverse engineering system. The progress in CCD sensors and computers provides the background for integration of photogrammetry as an accurate 3D data source with CAD/CAM. The paper presents the results of developing photogrammetric methods for non-contact spatial coordinates measurements and generation of computer 3D model of real objects. The technology is based on object convergent images processing for calculating its 3D coordinates and surface reconstruction. The hardware used for spatial coordinates measurements is based on PC as central processing unit and video camera as image acquisition device. The original software for Windows 9X realizes the complete technology of 3D reconstruction for rapid input of geometry data in CAD/CAM systems. Technical characteristics of developed systems are given along with the results of applying for various tasks of 3D reconstruction. The paper describes the techniques used for non-contact measurements and the methods providing metric characteristics of reconstructed 3D model. Also the results of system application for 3D reconstruction of complex industrial objects are presented.

  9. A study on embedded resistor components fabricated by laser micro-cladding and rapid prototype

    Energy Technology Data Exchange (ETDEWEB)

    Li Huiling [Wuhan National Laboratory of Optoelectronics, National Engineering Research Center for Laser Processing, Huazhong University of Science and Technology, Wuhan-430074 (China)]. E-mail: scape_lhl@sohu.com; Zeng Xiaoyan [Wuhan National Laboratory of Optoelectronics, National Engineering Research Center for Laser Processing, Huazhong University of Science and Technology, Wuhan-430074 (China)]. E-mail: xyzeng@mail.hust.edu.cn

    2006-08-25

    With the rapid development of IC and packaging, electronic devices are required to be smaller, to have a high-density integration, to become multifunction and to be of lower cost and high-reliability. Thick-film technology is not able to meet the current developing demands because of its shortcomings, such as the limit of pattern resolution, the severe torsion and delay of high-speed signal transmission. The speed and quality of signal transmission will be improved if embedded resistor components are directly integrated in the multiplayer substrate of multi-chip or laminated module, and high-density integration and reliability are achieved because the short interconnection and the less soldering point. In this paper, a technique named laser micro-cladding and rapid prototype is used to directly fabricate embedded resistor units on the multiplayer ceramic substrate without using a mask and high-temperature sintering, and without trimming resistor, which will simplify processing and decrease cost as well as improving high-speed and reliable performance.

  10. Optimization of process parameters for dimensional accuracy in an area-forming rapid prototyping system using the Taguchi method

    Science.gov (United States)

    Chiu, Shih-Hsuan; Chen, Cheng-Chin; Chen, Kun-Ting; Su, Chun-Hao

    2015-03-01

    Rapid prototyping (RP) technologies have been extensively applied to build products in recent decades. The area-forming rapid prototyping is an emerging RP technology with the advantages of a simple procedure with a short processing time. With the expansion in fields of application, the strictness on product quality has also increased. The dimensional accuracy of a product is one of the most critical quality characteristics. In order to improve the dimensional accuracy of a product from an area-forming RP system, this study optimizes the seven factors via the Taguchi method, and the result is verified with an extra sample.

  11. Rapid Prototyping of Hyperspectral Image Analysis Algorithms for Improved Invasive Species Decision Support Tools

    Science.gov (United States)

    Bruce, L. M.; Ball, J. E.; Evangilista, P.; Stohlgren, T. J.

    2006-12-01

    Nonnative invasive species adversely impact ecosystems, causing loss of native plant diversity, species extinction, and impairment of wildlife habitats. As a result, over the past decade federal and state agencies and nongovernmental organizations have begun to work more closely together to address the management of invasive species. In 2005, approximately 500M dollars was budgeted by U.S. Federal Agencies for the management of invasive species. Despite extensive expenditures, most of the methods used to detect and quantify the distribution of these invaders are ad hoc, at best. Likewise, decisions on the type of management techniques to be used or evaluation of the success of these methods are typically non-systematic. More efficient methods to detect or predict the occurrence of these species, as well as the incorporation of this knowledge into decision support systems, are greatly needed. In this project, rapid prototyping capabilities (RPC) are utilized for an invasive species application. More precisely, our recently developed analysis techniques for hyperspectral imagery are being prototyped for inclusion in the national Invasive Species Forecasting System (ISFS). The current ecological forecasting tools in ISFS will be compared to our hyperspectral-based invasives prediction algorithms to determine if/how the newer algorithms enhance the performance of ISFS. The PIs have researched the use of remotely sensed multispectral and hyperspectral reflectance data for the detection of invasive vegetative species. As a result, the PI has designed, implemented, and benchmarked various target detection systems that utilize remotely sensed data. These systems have been designed to make decisions based on a variety of remotely sensed data, including high spectral/spatial resolution hyperspectral signatures (1000's of spectral bands, such as those measured using ASD handheld devices), moderate spectral/spatial resolution hyperspectral images (100's of spectral bands, such

  12. Prototyping: Increasing the Pace of Innovation

    Science.gov (United States)

    2014-08-01

    CNC ) machines quickly mill, cut and build up material components. Combined with Field Programmable Gate Array integrated circuits, these tools...Systems Division (APSD) exemplifies the new breed of rapid prototyping labs. Outfitted with design tools and CNC machines, APSD responded to a request

  13. A Rapid Compression Expansion Machine (RCEM) for studying chemical kinetics: Experimental principle and first applications

    CERN Document Server

    Werler, Marc; Maas, Ulrich

    2016-01-01

    A novel extension of a rapid compression machine (RCM), namely a Rapid Compression Expansion Machine (RCEM), is described and its use for studying chemical kinetics is demonstrated. Like conventional RCMs, the RCEM quickly compresses a fuel/air mixture by pushing a piston into a cylinder; the resulting high temperatures and pressures initiate chemical reactions. In addition, the machine can rapidly expand the compressed gas in a controlled way by pulling the piston outwards again. This freezes chemical activity after a pre-defined reaction duration, and therefore allows a convenient probe sampling and ex-situ gas analysis of stable species. The RCEM therefore is a promising instrument for studying chemical kinetics, including also partially reacted fuel/air mixtures. The setup of the RCEM, its experimental characteristics and its use for studying chemical reactions are outlined in detail. To allow comparisons of RCEM results with predictions of chemical reaction mechanisms, a simple numerical model of the RCE...

  14. Rapid Tooling Based on Rapid Prototyping%基于快速成型技术的快速模具制造

    Institute of Scientific and Technical Information of China (English)

    金捷

    2011-01-01

    The basic principles and main methods of rapid prototyping (RP) and rapid tooling (RT) were briefly introduced, the development trends of RT were pointed out.%分析了基于快速成型技术的快速模具制造技术及其工艺过程,阐述了快速模具制造技术的发展趋势.

  15. Porous Ti6Al4V scaffold directly fabricating by rapid prototyping: preparation and in vitro experiment

    NARCIS (Netherlands)

    Li, Jia Ping; Wijn, de Joost R.; Blitterswijk, van Clemens A.; Groot, de Klaas

    2006-01-01

    Three-dimensional (3D) fiber deposition (3DF), a rapid prototyping technology, was successfully directly applied to produce novel 3D porous Ti6Al4V scaffolds with fully interconnected porous networks and highly controllable porosity and pore size. A key feature of this technology is the 3D computer-

  16. Modeling and prototyping of a fiber Bragg grating-based dynamic micro-coordinate measuring machine probe

    Science.gov (United States)

    Liu, Fangfang; Chen, Lijuan; Wang, Jingfan; Xia, Haojie; Li, Ruijun; Yu, Liandong; Fei, Yetai

    2016-02-01

    Higher-accuracy measurements of the 3D metrology of nano- and micro-structures are increasingly demanded. This paper details the prototyping of a novel 3D micro-scale coordinate measuring machine probe based on fiber Bragg grating sensors for true 3D measurements at micro- and nanometer scales. A new manufacturing technique for the high-precision cantilever used in the probe is also reported. Simulations are performed during the design and testing to help to test important aspects of the probe and to gain understanding about the influence of the probe geometrical parameters on the sensor sensitivity. The initial performance of the probe has been tested in both the vertical and horizontal directions, and the characterization results are promising. Further experimental results demonstrate that the probe is not affected by surface interaction forces.

  17. A microcontroller platform for the rapid prototyping of functional electrical stimulation-based gait neuroprostheses.

    Science.gov (United States)

    Luzio de Melo, Paulo; da Silva, Miguel Tavares; Martins, Jorge; Newman, Dava

    2015-05-01

    Functional electrical stimulation (FES) has been used over the last decades as a method to rehabilitate lost motor functions of individuals with spinal cord injury, multiple sclerosis, and post-stroke hemiparesis. Within this field, researchers in need of developing FES-based control solutions for specific disabilities often have to choose between either the acquisition and integration of high-performance industry-level systems, which are rather expensive and hardly portable, or develop custom-made portable solutions, which despite their lower cost, usually require expert-level electronic skills. Here, a flexible low-cost microcontroller-based platform for rapid prototyping of FES neuroprostheses is presented, designed for reduced execution complexity, development time, and production cost. For this reason, the Arduino open-source microcontroller platform was used, together with off-the-shelf components whenever possible. The developed system enables the rapid deployment of portable FES-based gait neuroprostheses, being flexible enough to allow simple open-loop strategies but also more complex closed-loop solutions. The system is based on a modular architecture that allows the development of optimized solutions depending on the desired FES applications, even though the design and testing of the platform were focused toward drop foot correction. The flexibility of the system was demonstrated using two algorithms targeting drop foot condition within different experimental setups. Successful bench testing of the device in healthy subjects demonstrated these neuroprosthesis platform capabilities to correct drop foot. Copyright © 2015 International Center for Artificial Organs and Transplantation and Wiley Periodicals, Inc.

  18. A Method to Represent Heterogeneous Materials for Rapid Prototyping: The Matryoshka Approach

    Science.gov (United States)

    Lei, Shuangyan; Frank, Matthew C.; Anderson, Donald D.; Brown, Thomas D.

    2015-01-01

    Purpose The purpose of this paper is to present a new method for representing heterogeneous materials using nested STL shells, based, in particular, on the density distributions of human bones. Design/methodology/approach Nested STL shells, called Matryoshka models, are described, based on their namesake Russian nesting dolls. In this approach, polygonal models, such as STL shells, are “stacked” inside one another to represent different material regions. The Matryoshka model addresses the challenge of representing different densities and different types of bone when reverse engineering from medical images. The Matryoshka model is generated via an iterative process of thresholding the Hounsfield Unit (HU) data using computed tomography (CT), thereby delineating regions of progressively increasing bone density. These nested shells can represent regions starting with the medullary (bone marrow) canal, up through and including the outer surface of the bone. Findings The Matryoshka approach introduced can be used to generate accurate models of heterogeneous materials in an automated fashion, avoiding the challenge of hand-creating an assembly model for input to multi-material additive or subtractive manufacturing. Originality/Value This paper presents a new method for describing heterogeneous materials: in this case, the density distribution in a human bone. The authors show how the Matryoshka model can be used to plan harvesting locations for creating custom rapid allograft bone implants from donor bone. An implementation of a proposed harvesting method is demonstrated, followed by a case study using subtractive rapid prototyping to harvest a bone implant from a human tibia surrogate. PMID:26120277

  19. Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

    Institute of Scientific and Technical Information of China (English)

    Yucheng DING; Changhe LI; Dichen LI; Guoxin YU

    2009-01-01

    Laminated object manufacturing (LOM) is one of the commercialized rapid prototyping (RP) processes,where a focused laser is usually used to cut the crosssection contours of a 3 D part and the grid hatchings of the partexterior region on a sheet paper stackwise. Using a laser beam as a cutter can be costly, and the thermal burning of a sheet paper along a laser scanning path can also cause an environment-polluting smoke. This paper presents a paper laminating RP system using a knife as the paper cutter instead of a laser beam. The knife holder is mounted through a radial bearing on the X-Y positioning mechanism in such a way that the knife tip is eccentric to the bearing axis by a small distance (so-called offset). Therefore, the knife tip, which engages into the sheet paper during cutting, tends to follow the path of the XY-driven bearing axis by the error that depends on the path tangential and the eccentricity of the knife tip. A tractrix model is applied to describe the kinetic motion of the knife tip and a method is formulated to compensate for the tracing error of the eccentric knife tip by modifying the original cross-section contours of the part for each layer based on the tractrix equation. A study has also been performed regarding the effect of the knife tip geometry on the cutting notch of the sheet paper and on the roughness of the finished part.

  20. Rapid prototyping of reflectors for vehicle lighting using laser activated remote phosphor

    Science.gov (United States)

    Lachmayer, Roland; Kloppenburg, Gerolf; Wolf, Alexander

    2015-03-01

    Bright white light sources are of significant importance for automotive front lighting systems. Today's upper class vehicles mainly use HID or LED as light source. As a further step in this development laser diode based systems offer high luminance, efficiency and allow the realization of new styling concepts and new dynamic lighting functions. These white laser diode systems can either be realized by mixing different spectral sources or by combining diodes with specific phosphors. Based on the approach of generating light using a laser and remote phosphor, lighting modules are manufactured. Four blue laser diodes (450 nm) are used to activate a phosphor coating and thus to achieve white light. A segmented paraboloid reflector generates the desired light distribution for an additional car headlamp. We use high speed milling and selective laser melting to build the reflector system for this lighting module. We compare the spectral reflection grade of these materials. Furthermore the generated modules are analyzed regarding their efficiency and light distribution. The use of Rapid Prototyping technologies allows an early validation of the chosen concept and is supposed to reduce cost and time in the product development process significantly. Therefor we discuss costs and times of the applied manufacturing technologies.

  1. Rapid Prototyping of Sub-band Acoustic Echo Cancellers on FPGA Platforms

    Directory of Open Access Journals (Sweden)

    TOPA, M. D.

    2013-08-01

    Full Text Available The paper focuses on a rapid prototyping technique of an acoustic echo canceller implemented on an FPGA platform. The goal is to reduce design, optimization and implementation cost and execution time. In complex signal processing applications, high-order adaptive filter structures suffer from decreased convergence speed and high computational complexity. The sub-band adaptive filtering technique is able to eliminate these disadvantages. The execution time of the echo cancellation in an acoustic enclosure is decreased using multi-rate digital signal processing. To speed-up the execution time of a common acoustic echo canceller, the sub-band decomposition of the source signal is proposed. Here, this procedure is implemented using the Xilinx System Generator library. The hardware implementation of the well-known NLMS adaptive algorithm was carried out. Moreover, the FIR filters in the analysis and synthesis banks are designed with the window method (using the Kaiser window, as the determination of the filter's coefficients is an important procedure to eliminate the alias. The alias occurs due to the usage of multi-rate systems. Hardware implementations that test the behavior of the proposed system were tested for nonstationary input signals. Results show superior tracking abilities of the designed system. Also, an estimation of the FPGA resources is established in each case. The ML501 Xilinx FPGA development board was used for its specific digital signal processing facilities.

  2. Processing of pure Ti by rapid prototyping based on laser cladding

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2013-11-01

    Rapid prototyping based on laser cladding is an additive manufacturing (AM) process based on the overlapping of cladding tracks to produce functional components. Powder or wire are fed into a melting pool created using laser radiation as a heat source and the relative movement between the beam and the work piece makes possible to generate pieces layer-by-layer. This technique can be applied for any material which can be melted and the components can be manufactured directly according to a computer aided design (CAD) model. Additive manufacturing is particularly interesting to produce titanium components because, in this case, the loss of material produced by subtractive manufacturing methods is highly costly. Moreover, titanium and its alloys are widely used in biomedical, aircraft, chemical and marine industries due to their biocompatibility, excellent corrosion resistance and superior strength-to-weight ratio. In this research work, a near-infrared laser delivering a maximum power of 500W is used to produce pure titanium thin parts. Dimensions and surface morphology are characterized using Optical Microscopy (OM) and Scanning Electron Microscopy (SEM), the hardness by nanoindentation and the composition by X-Ray Diffraction (XRD) and Energy Dispersive X-Ray Spectroscopy (EDS). The aim of this work is to establish the conditions under which satisfactory properties are obtained and to understand the relationship between microstructure/properties and deposition parameters.

  3. Rapid prototyping: porous titanium alloy scaffolds produced by selective laser melting for bone tissue engineering.

    Science.gov (United States)

    Warnke, Patrick H; Douglas, Timothy; Wollny, Patrick; Sherry, Eugene; Steiner, Martin; Galonska, Sebastian; Becker, Stephan T; Springer, Ingo N; Wiltfang, Jörg; Sivananthan, Sureshan

    2009-06-01

    Selective laser melting (SLM), a method used in the nuclear, space, and racing industries, allows the creation of customized titanium alloy scaffolds with highly defined external shape and internal structure using rapid prototyping as supporting external structures within which bone tissue can grow. Human osteoblasts were cultured on SLM-produced Ti6Al4V mesh scaffolds to demonstrate biocompatibility using scanning electron microscopy (SEM), fluorescence microscopy after cell vitality staining, and common biocompatibility tests (lactate dihydrogenase (LDH), 3-(4,5-dimethylthiazol-2-yl)-2, 5-diphenyltetrazolium bromide (MTT), 5-bromo-2-deoxyuridine (BrdU), and water soluble tetrazolium (WST)). Cell occlusion of pores of different widths (0.45-1.2 mm) was evaluated. Scaffolds were tested for resistance to compressive force. SEM investigations showed osteoblasts with well-spread morphology and multiple contact points. Cell vitality staining and biocompatibility tests confirmed osteoblast vitality and proliferation on the scaffolds. Pore overgrowth increased during 6 weeks' culture at pore widths of 0.45 and 0.5 mm, and in the course of 3 weeks for pore widths of 0.55, 0.6, and 0.7 mm. No pore occlusion was observed on pores of width 0.9-1.2 mm. Porosity and maximum compressive load at failure increased and decreased with increasing pore width, respectively. In summary, the scaffolds are biocompatible, and pore width influences pore overgrowth, resistance to compressive force, and porosity.

  4. Porous titanium scaffolds fabricated using a rapid prototyping and powder metallurgy technique.

    Science.gov (United States)

    Ryan, Garrett E; Pandit, Abhay S; Apatsidis, Dimitrios P

    2008-09-01

    One of the main issues in orthopaedic implant design is the fabrication of scaffolds that closely mimic the biomechanical properties of the surrounding bone. This research reports on a multi-stage rapid prototyping technique that was successfully developed to produce porous titanium scaffolds with fully interconnected pore networks and reproducible porosity and pore size. The scaffolds' porous characteristics were governed by a sacrificial wax template, fabricated using a commercial 3D-printer. Powder metallurgy processes were employed to generate the titanium scaffolds by filling around the wax template with titanium slurry. In the attempt to optimise the powder metallurgy technique, variations in slurry concentration, compaction pressure and sintering temperature were investigated. By altering the wax design template, pore sizes ranging from 200 to 400 microm were achieved. Scaffolds with porosities of 66.8 +/- 3.6% revealed compression strengths of 104.4+/-22.5 MPa in the axial direction and 23.5 +/- 9.6 MPa in the transverse direction demonstrating their anisotropic nature. Scaffold topography was characterised using scanning electron microscopy and microcomputed tomography. Three-dimensional reconstruction enabled the main architectural parameters such as pore size, interconnecting porosity, level of anisotropy and level of structural disorder to be determined. The titanium scaffolds were compared to their intended designs, as governed by their sacrificial wax templates. Although discrepancies in architectural parameters existed between the intended and the actual scaffolds, overall the results indicate that the porous titanium scaffolds have the properties to be potentially employed in orthopaedic applications.

  5. D Modelling and Rapid Prototyping for Cardiovascular Surgical Planning - Two Case Studies

    Science.gov (United States)

    Nocerino, E.; Remondino, F.; Uccheddu, F.; Gallo, M.; Gerosa, G.

    2016-06-01

    In the last years, cardiovascular diagnosis, surgical planning and intervention have taken advantages from 3D modelling and rapid prototyping techniques. The starting data for the whole process is represented by medical imagery, in particular, but not exclusively, computed tomography (CT) or multi-slice CT (MCT) and magnetic resonance imaging (MRI). On the medical imagery, regions of interest, i.e. heart chambers, valves, aorta, coronary vessels, etc., are segmented and converted into 3D models, which can be finally converted in physical replicas through 3D printing procedure. In this work, an overview on modern approaches for automatic and semiautomatic segmentation of medical imagery for 3D surface model generation is provided. The issue of accuracy check of surface models is also addressed, together with the critical aspects of converting digital models into physical replicas through 3D printing techniques. A patient-specific 3D modelling and printing procedure (Figure 1), for surgical planning in case of complex heart diseases was developed. The procedure was applied to two case studies, for which MCT scans of the chest are available. In the article, a detailed description on the implemented patient-specific modelling procedure is provided, along with a general discussion on the potentiality and future developments of personalized 3D modelling and printing for surgical planning and surgeons practice.

  6. Rapid Prototyping of Poly(methyl methacrylate) Microfluidic Systems Using Solvent Imprinting and Bonding

    Science.gov (United States)

    Sun, Xiuhua; Peeni, Bridget A.; Yang, Weichun; Becerril, Hector A.

    2011-01-01

    We have developed a method for rapid prototyping of hard polymer microfluidic systems using solvent imprinting and bonding. We investigated the applicability of patterned SU-8 photoresist on glass as an easily fabricated template for solvent imprinting. Poly(methyl methacrylate) (PMMA) exposed to acetonitrile for 2 min then had an SU-8 template pressed into the surface for 10 min, which provided appropriately imprinted channels and a suitable surface for bonding. After a PMMA cover plate had also been exposed to acetonitrile for 2 min, the imprinted and top PMMA pieces could be bonded together at room temperature with appropriate pressure. The total fabrication time was less than 15 min. Under the optimized fabrication conditions, nearly 30 PMMA chips could be replicated using a single patterned SU-8 master with high chip-to-chip reproducibility. Relative standard deviations were 2.3% and 5.4% for the widths and depths of the replicated channels, respectively. Fluorescently labeled amino acid and peptide mixtures were baseline separated using these PMMA microchips in <15 s. Theoretical plate numbers in excess of 5000 were obtained for a ~3 cm separation distance, and the migration time relative standard deviation for an amino acid peak was 1.5% for intra-day and 2.2% for inter-day analysis. This new solvent imprinting and bonding approach significantly simplifies the process for fabricating microfluidic structures in hard polymers such as PMMA. PMID:17466320

  7. Reverse engineering and rapid prototyping techniques to innovate prosthesis socket design

    Science.gov (United States)

    Colombo, Giorgio; Bertetti, Massimiliano; Bonacini, Daniele; Magrassi, Grazia

    2006-02-01

    The paper presents an innovative approach totally based on digital data to optimize lower limb socket prosthesis design. This approach is based on a stump's detailed geometric model and provides a substitute to plaster cast obtained through the traditional manual methodology with a physical model, realized with Rapid Prototyping technologies; this physical model will be used for the socket lamination. The paper discusses a methodology to reconstruct a 3D geometric model of the stump able to describe with high accuracy and detail the complete structure subdivided into bones, soft tissues, muscular masses and dermis. Some different technologies are used for stump acquisition: non contact laser technique for external geometry, CT and MRI imaging technologies for the internal structure, the first one dedicated to bones geometrical model, the last for soft tissues and muscles. We discuss problems related to 3D geometric reconstruction: the patient and stump positioning for the different acquisitions, markers' definition on the stump to identify landmarks, alignment's strategies for the different digital models, in order to define a protocol procedure with a requested accuracy for socket's realization. Some case-studies illustrate the methodology and the results obtained.

  8. Rapid prototyping of multi-scale biomedical microdevices by combining additive manufacturing technologies.

    Science.gov (United States)

    Hengsbach, Stefan; Lantada, Andrés Díaz

    2014-08-01

    The possibility of designing and manufacturing biomedical microdevices with multiple length-scale geometries can help to promote special interactions both with their environment and with surrounding biological systems. These interactions aim to enhance biocompatibility and overall performance by using biomimetic approaches. In this paper, we present a design and manufacturing procedure for obtaining multi-scale biomedical microsystems based on the combination of two additive manufacturing processes: a conventional laser writer to manufacture the overall device structure, and a direct-laser writer based on two-photon polymerization to yield finer details. The process excels for its versatility, accuracy and manufacturing speed and allows for the manufacture of microsystems and implants with overall sizes up to several millimeters and with details down to sub-micrometric structures. As an application example we have focused on manufacturing a biomedical microsystem to analyze the impact of microtextured surfaces on cell motility. This process yielded a relevant increase in precision and manufacturing speed when compared with more conventional rapid prototyping procedures.

  9. A Web-Based Rapid Prototyping Workflow Management Information System for Computer Repair and Maintenance

    Directory of Open Access Journals (Sweden)

    A. H. El-Mousa

    2008-01-01

    Full Text Available Problem statement: Response to paper-based requests for computer and peripheral repair and maintenance has become very troublesome and slow due to the large demand and expansion at the University of Jordan. The objectives of this study were to: (i investigate the current system processes associated with the paper-based workflow system. (ii design and implement, using a suitable workflow management approach, a totally electronic alterative to improve performance. Approach: The methodology followed in the transform of the business processes from the paper to the electronic-based was using the rapid prototyping workflow management approach. This approach is seen to be especially effective in such cases where there is direct continuous interaction and involvement between the different stakeholders during the lifecycle of the project. Results: The system had been implemented and tested with the result that efficiency, accountability and response time have greatly improved in handling repair and maintenance orders. The transform from paper to electronic resulted in greatly enhanced user satisfaction especially since the developed system provided automatic feedback regarding order status. Conclusion: The design process and results provide a working blueprint for easy and quick various similar university-based business processes to be transformed to electronic. This should highly motivate internal in-house restructuring of business process to utilize technology and IT to enhance performance and accountability.

  10. Rapid prototyping of tissue-engineering constructs, using photopolymerizable hydrogels and stereolithography.

    Science.gov (United States)

    Dhariwala, Busaina; Hunt, Elaine; Boland, Thomas

    2004-01-01

    One of the most important aspects of tissue engineering is the design of the scaffold providing the mechanical strength and access to nutrients for the new tissue. For customized tissue engineering, it is essential to be able to fabricate three-dimensional scaffolds of various geometric shapes, in order to repair defects caused by accidents, surgery, or birth. Rapid prototyping or solid free-form fabrication (SFF) techniques hold great promise for designing three-dimensional customized scaffolds, yet traditional cell-seeding techniques may not provide enough cell mass for larger constructs. This article presents a novel attempt to fabricate three-dimensional scaffolds, using hydrogels combined with cell encapsulation to fabricate high-density tissue constructs. A commercially available stereolithography technique was applied to fabricate scaffolds using poly(ethylene oxide) and poly(ethylene glycol)dimethacrylate photopolymerizable hydrogels. Mechanical characterization shows the constructs to be comparable with soft tissues in terms of elasticity. High cell viability was achieved and high-density constructs fabricated.

  11. Extrusion based rapid prototyping technique: an advanced platform for tissue engineering scaffold fabrication.

    Science.gov (United States)

    Hoque, M Enamul; Chuan, Y Leng; Pashby, Ian

    2012-02-01

    Advances in scaffold design and fabrication technology have brought the tissue engineering field stepping into a new era. Conventional techniques used to develop scaffolds inherit limitations, such as lack of control over the pore morphology and architecture as well as reproducibility. Rapid prototyping (RP) technology, a layer-by-layer additive approach offers a unique opportunity to build complex 3D architectures overcoming those limitations that could ultimately be tailored to cater for patient-specific applications. Using RP methods, researchers have been able to customize scaffolds to mimic the biomechanical properties (in terms of structural integrity, strength, and microenvironment) of the organ or tissue to be repaired/replaced quite closely. This article provides intensive description on various extrusion based scaffold fabrication techniques and review their potential utility for TE applications. The extrusion-based technique extrudes the molten polymer as a thin filament through a nozzle onto a platform layer-by-layer and thus building 3D scaffold. The technique allows full control over pore architecture and dimension in the x- and y- planes. However, the pore height in z-direction is predetermined by the extruding nozzle diameter rather than the technique itself. This review attempts to assess the current state and future prospects of this technology.

  12. Low-Cost Rotating Experimentation in Compressor Aerodynamics Using Rapid Prototyping

    Directory of Open Access Journals (Sweden)

    Mathias Michaud

    2016-01-01

    Full Text Available With the rapid evolution of additive manufacturing, 3D printed parts are no longer limited to display purposes but can also be used in structural applications. The objective of this paper is to show that 3D prototyping can be used to produce low-cost rotating turbomachinery rigs capable of carrying out detailed flow measurements that can be used, among other things, for computational fluid dynamics (CFD code validation. A fully instrumented polymer two-stage axial-mixed flow compressor test rig was designed and fabricated with stereolithography (SLA technology by a team of undergraduate students as part of a senior-year design course. Experiments were subsequently performed on this rig to obtain both the overall pressure rise characteristics of the compressor and the stagnation pressure distributions downstream of the blade rows for comparison with CFD simulations. In doing so, this work provides a first-of-a-kind assessment of the use of polymer additive technology for low-cost rotating turbomachinery experimentation with detailed measurements.

  13. Virtual Simulator for Autonomous Mobile Robots Navigation System Using Concepts of Control Rapid Prototyping

    Directory of Open Access Journals (Sweden)

    Leonimer Flavio de Melo

    2013-09-01

    Full Text Available This work presents the proposal of virtual environment implementation for project simulation and conception of supervision and control systems for mobile robots, that are capable to operate and adapting in different environments and conditions. This virtual system has as purpose to facilitate the development of embedded architecture systems, emphasizing the implementation of tools that allow the simulation of the kinematic conditions, dynamic and control, with real time monitoring of all important system points. For this, open control architecture is proposal, integrating the two main techniques of robotic control implementation in the hardware level: systems microprocessors and reconfigurable hardware devices. The implemented simulator system is composed of a trajectory generating module, a kinematic and dynamic simulator module and of a analysis module of results and errors. The kinematic and dynamic simulator module makes all simulation of the mobile robot following the pre-determined trajectory of the trajectory generator. All the kinematic and dynamic results shown during the simulation can be evaluated and visualized in graphs and tables formats, in the results analysis module, allowing an improvement in the system, minimizing the errors with the necessary adjustments optimization. For controller implementation in the embedded system, it uses the rapid prototyping, which is the technology that allows, in set with the virtual simulation environment, the development of a controller project for mobile robots. The validation and tests had been accomplishing with nonholonomics mobile robots models with differential transmission.

  14. Ignition properties of methane/hydrogen mixtures in a rapid compression machine

    NARCIS (Netherlands)

    Gersen, S.; Anikin, N. B.; Mokhov, A. V.; Levinsky, H. B.

    2008-01-01

    We investigate changes in the combustion behavior of methane, the primary component of natural gas, upon hydrogen addition by characterizing the autoignition behavior of methane/hydrogen mixtures in a rapid compression machine (RCM). Ignition delay times were measured under stoichiometric conditions

  15. Rapid Prototyping Evaluating of Human Vertebra Scaffold in Bio Manufacturing Engineering%生物制造工程人体脊柱骨支架的快速成型制造评估

    Institute of Scientific and Technical Information of China (English)

    程律莎; 周铁兵

    2015-01-01

    This paper deals with the CT pictures of human vertebral column, which are transferred into CAD model by the computer software, so that the exact data can be acquired for manufacturing by rapid prototyping machine. In addition, we made the scaffold samples by rapid prototyping machine using PLGA/TCP biodegradable material, then plant the stem cells(hMSCs) in this biodegradable scaffold to prove the important function of rapid prototyping in the tissue engineering.%以人体脊柱骨 CT 片为例,通过计算机软件将 CT 原片转换为三维 CAD 模型,采用快速成型制造工艺对其进行制造模拟,以评估快速成型制造方法在支架宏观结构上实现的优越性。并以目前较成功的PLGA/TCP 生物降解材料为制造材料,在快速成型机上制造骨内部拓扑结构样本,最后对 PLGA/TCP 生物支架样本进行细胞种植与培养,以评估这种用快速成型制造方法制造的生物支架在支架微观结构上实现的优越性。

  16. Fabrication of multi-well chips for spheroid cultures and implantable constructs through rapid prototyping techniques.

    Science.gov (United States)

    Lopa, Silvia; Piraino, Francesco; Kemp, Raymond J; Di Caro, Clelia; Lovati, Arianna B; Di Giancamillo, Alessia; Moroni, Lorenzo; Peretti, Giuseppe M; Rasponi, Marco; Moretti, Matteo

    2015-07-01

    Three-dimensional (3D) culture models are widely used in basic and translational research. In this study, to generate and culture multiple 3D cell spheroids, we exploited laser ablation and replica molding for the fabrication of polydimethylsiloxane (PDMS) multi-well chips, which were validated using articular chondrocytes (ACs). Multi-well ACs spheroids were comparable or superior to standard spheroids, as revealed by glycosaminoglycan and type-II collagen deposition. Moreover, the use of our multi-well chips significantly reduced the operation time for cell seeding and medium refresh. Exploiting a similar approach, we used clinical-grade fibrin to generate implantable multi-well constructs allowing for the precise distribution of multiple cell types. Multi-well fibrin constructs were seeded with ACs generating high cell density regions, as shown by histology and cell fluorescent staining. Multi-well constructs were compared to standard constructs with homogeneously distributed ACs. After 7 days in vitro, expression of SOX9, ACAN, COL2A1, and COMP was increased in both constructs, with multi-well constructs expressing significantly higher levels of chondrogenic genes than standard constructs. After 5 weeks in vivo, we found that despite a dramatic size reduction, the cell distribution pattern was maintained and glycosaminoglycan content per wet weight was significantly increased respect to pre-implantation samples. In conclusion, multi-well chips for the generation and culture of multiple cell spheroids can be fabricated by low-cost rapid prototyping techniques. Furthermore, these techniques can be used to generate implantable constructs with defined architecture and controlled cell distribution, allowing for in vitro and in vivo investigation of cell interactions in a 3D environment.

  17. Key elements to successful rapid prototyping and building of a Michelson interferometer for space-based sensing applications

    Science.gov (United States)

    Webb, Merritt; Cordray, David; Cronin, Shaun; Walker, Gary

    2004-02-01

    The Crosstrack Infrared Sounder (CrIS) is one of the sensors now under development for the National Polar-orbiting Operational Environmental Satellite System (NPOESS) program. In order to reduce program risk and verify instrument performance rapid prototyping of the sensor and critical subsystems has been utilized. Key among these was a prototype instrument and a prototype interferometer. This prototype instrument is referred to as the EDU1 (Engineering Development Unit). A second effort was the build of a prototype interferometer as a part of an internal ITT effort. This was an uncompensated version of the CrIS interferometer. This was referred to as the Aluminum Prototype Interferometer. The idea was to move rapidly to hardware while exploring new technologies. This was built in 4 months. There were key success factors for both efforts. A set of clear cardinal requirements was established. The layout and the cardinal requirements therefore provided a conceptual overview and a basis for deriving lower level requirements. These requirements remained basically unchanged throughout the effort. Vendors were closely worked with but; key to this was the GD&T dimensions and datum"s that were established. These enabled sub systems to be independently produced and "snapped together" to produce a final assembly in a minimum time. Essentially many of the critical optical alignments were built in to the individual parts so the subsequent shiming was not required. Electronics to control the porchswing and Dynamic Alignment Mechanism were developed in existing servo control test beds and designed to be FPGA based. This allowed a high degree of flexibility. Success was also based on continuity of the key engineering leadership and effective communications between the team and a clear understanding of the technical issues by the engineering leadership team.

  18. The Necessity of Machine Learning and Epistemology in the Development of Categorization Theories: A Case Study in Prototype-Exemplar Debate

    Science.gov (United States)

    Gagliardi, Francesco

    In the present paper we discuss some aspects of the development of categorization theories concerning cognitive psychology and machine learning. We consider the thirty-year debate between prototype-theory and exemplar-theory in the studies of cognitive psychology regarding the categorization processes. We propose this debate is ill-posed, because it neglects some theoretical and empirical results of machine learning about the bias-variance theorem and the existence of some instance-based classifiers which can embed models subsuming both prototype and exemplar theories. Moreover this debate lies on a epistemological error of pursuing a, so called, experimentum crucis. Then we present how an interdisciplinary approach, based on synthetic method for cognitive modelling, can be useful to progress both the fields of cognitive psychology and machine learning.

  19. Rapid Prototyping of an Electrically-Small Antenna for Binaural-Hearing Instruments

    DEFF Research Database (Denmark)

    Ruaro, Andrea; Thaysen, Jesper; Jakobsen, Kaj Bjarne

    2015-01-01

    ). This study analyzes the main RF parameters (dielectric constant, loss tangent, surface roughness) and applies the results to the modeling of the prototype of an electrically small (ESA) antenna for binaural hearing instruments applications. After discussing the specific technology choices...

  20. End mill tools integration in CNC machining for rapid manufacturing processes: simulation studies

    Directory of Open Access Journals (Sweden)

    Muhammed Nafis Osman Zahid

    2015-01-01

    Full Text Available Computer numerical controlled (CNC machining has been recognized as a manufacturing process that is capable of producing metal parts with high precision and reliable quality, whereas many additive manufacturing methods are less capable in these respects. The introduction of a new layer-removal methodology that utilizes an indexing device to clamp the workpiece can be used to extend CNC applications into the realm of rapid manufacturing (CNC-RM processes. This study aims to improve the implementation of CNC machining for RM by formulating a distinct approach to integrate end mill tools during finishing processes. A main objective is to enhance process efficiency by minimizing the staircasing effect of layer removal so as to improve the quality of machined parts. In order to achieve this, different types of end mill tools are introduced to cater for specific part surfaces during finishing operations. Virtual machining simulations are executed to verify the method and the implications. The findings indicate the advantages of the approach in terms of cutting time and excess volume left on the parts. It is shown that using different tools for finishing operations will improve the capabilities of CNC machining for rapid manufacturing applications.

  1. 基于特征的大型快速成型样件的数据分块技术%Study on Data Segmentation Technique of Large Rapid Prototyping Workpiece Based on Features

    Institute of Scientific and Technical Information of China (English)

    刘鑫; 范伟

    2011-01-01

    针对在新产品的开发过程中,由于快速成型设备工作台成型尺寸的限制,对于类似摩托车覆盖件等大型快速成型样件的加工难题.本文分析了快速成型技术和精密雕刻技术在加工过程中的优缺点,提出在摩托车覆盖件的开发过程中,用精雕机和快速成型机结合的方法来进行新产品样件的制作,并且运用基于特征的数据分块技术,对大型样件进行合理的分块,再分别加工后拼合的方法来解决大型快速成型样件无法一次成型的难题,从而加快新产品开发的速度,降低开发成本,实现模型的快速制造.最后以某新型摩托车覆盖件的样件制作为例,阐述了该方法在新产品开发中的具体应用.%Because of the small workbench molding size of rapid prototyping equipment, the processing of large rapid prototyping samples is a problem during the new product development process, for example, motorcycle covering. The relative merits of accuracy engraving technique and rapid prototyping technique during processing are discussed. The method combining accuracy engraving machine and rapid prototyping machine to processing new motorcycle cover samples is proposed. And the surface data segmentation technique based on features is adopt to divide the large rapid prototyping sample reasonably, and then the small parts are collaged after respectively processing, so the problem of large rapid prototyping sample cannot once molding is solved. The speed of new product development is accelerated. The cost of new product development is decreased. And the rapid manufacturing is realized. This method has been applied to the processing of new motorcycle cover samples and the application method is expounded.

  2. The Effect of Jetting Parameters on the Performance of Droplet Formation for Ink-Jet Rapid Prototyping

    Science.gov (United States)

    Helmer, Wayne

    1998-01-01

    Heinzl et al. (1985) reports that experiments in ink-jets to produce drawings or signals occurred as early as 1930. Various companies such as IBM and Pitney-Bowes have conducted extensive studies on these devices for many years. Many such reports are available in such journals as the IBM Journal of Research and Development. While numerous articles have been published on the jetting characteristics of ink and water, the literature is rather limited on fluids such as waxes (Gao & Sonin 1994) or non-water based fluids (Passow, et al. 1993). This present study extends the knowledge base to determine the performance of molten waxes in "ink-jet" type printers for rapid prototyping. The purpose of this research was to qualitatively and quantitatively study the droplet formation of a drop-on-demand ink-jet type nozzle system for rapid prototyping.

  3. Rapid prototyping of nano- and micro-patterned substrates for the control of cell neuritogenesis by topographic and chemical cues

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Ajay V.; Gailite, Lasma; Vyas, Varun [European School of Molecular Medicine (SEMM), IFOM-IEO Campus, Via Adamello 16, I-20139 Milano (Italy); CIMAINA and Dipartimento di Fisica, Universita di Milano, via Celoria 16, I-20133 Milano (Italy); Lenardi, Cristina, E-mail: cristina.lenardi@mi.infn.it [CIMAINA and Dipartimento di Scienze Molecolari Applicate ai Biosistemi, Universita di Milano, via Trentacoste 2, I-20134 Milano (Italy); Fondazione Filarete, viale Ortles 22/4, I-20139 Milano (Italy); Forti, Stefania [CIMAINA and Dipartimento di Fisica, Universita di Milano, via Celoria 16, I-20133 Milano (Italy); Matteoli, Michela [Dipartimento di Farmacologia, Chemioterapia e Tossicologia Medica, Universita di Milano, via Vanvitelli 32, I-20139 Milano (Italy); Fondazione Filarete, viale Ortles 22/4, I-20139 Milano (Italy); Milani, Paolo, E-mail: paolo.milani@mi.infn.it [CIMAINA and Dipartimento di Fisica, Universita di Milano, via Celoria 16, I-20133 Milano (Italy); Fondazione Filarete, viale Ortles 22/4, I-20139 Milano (Italy)

    2011-07-20

    Rapid prototyping of titania substrates with micro and nanofeatures is obtained by combining nanosphere lithography with supersonic cluster beam deposition on protein-functionalized glass supports. The proliferation and differentiation of PC12 cells were studied on these substrates. The facile control and modification of the substrate structure at the micro- and nanoscale allowed us to characterize the role of functional and structural features on neuritogenesis and to control this phenomenon by identifying the optimal topography.

  4. Rapid Industrial Prototyping and SoC Design of 3G/4G Wireless Systems Using an HLS Methodology

    OpenAIRE

    Andres Takach; Cavallaro, Joseph R.; Dennis McCain; Yuanbin Guo

    2006-01-01

    Many very-high-complexity signal processing algorithms are required in future wireless systems, giving tremendous challenges to real-time implementations. In this paper, we present our industrial rapid prototyping experiences on 3G/4G wireless systems using advanced signal processing algorithms in MIMO-CDMA and MIMO-OFDM systems. Core system design issues are studied and advanced receiver algorithms suitable for implementation are proposed for synchronization, MIMO equalization, and detectio...

  5. An Economic Precision Rapid Prototyping Technology%一种经济型精密快速原型制造技术

    Institute of Scientific and Technical Information of China (English)

    江帷; 张鸿海; 马如震

    2001-01-01

    在分析目前已有的各种快速原型制造技术缺点的基础上,提出了一种新型的基于刀具切线切割轮廓的厚层叠层制造技术。该技术通过改造三坐标钻铣床为五坐标数控铣床,利用现有的三维CAD软件,配置切片软件,达到了降低成本、提高精度和效率的目的。介绍了系统的组成方案以及初步的成形实验%Based on the analysis on existing rapid prototyping technologies, a new thick layer LOM technology based on cutting contour of cutter's tangent line is suggested. The technology is used to retrofit a 3 axes drilling and milling machine into a 5 axes NC milling machine. In the retrofiting, current 3-D CAD software is used and fitted with slicing software, it fulfills the aims of reducing cost, improving accuracy and efficiency. This paper introduces composing solution of the system and prime forming experiment

  6. The MOLGENIS toolkit: rapid prototyping of biosoftware at the push of a button.

    Science.gov (United States)

    Swertz, Morris A; Dijkstra, Martijn; Adamusiak, Tomasz; van der Velde, Joeri K; Kanterakis, Alexandros; Roos, Erik T; Lops, Joris; Thorisson, Gudmundur A; Arends, Danny; Byelas, George; Muilu, Juha; Brookes, Anthony J; de Brock, Engbert O; Jansen, Ritsert C; Parkinson, Helen

    2010-12-21

    There is a huge demand on bioinformaticians to provide their biologists with user friendly and scalable software infrastructures to capture, exchange, and exploit the unprecedented amounts of new *omics data. We here present MOLGENIS, a generic, open source, software toolkit to quickly produce the bespoke MOLecular GENetics Information Systems needed. The MOLGENIS toolkit provides bioinformaticians with a simple language to model biological data structures and user interfaces. At the push of a button, MOLGENIS' generator suite automatically translates these models into a feature-rich, ready-to-use web application including database, user interfaces, exchange formats, and scriptable interfaces. Each generator is a template of SQL, JAVA, R, or HTML code that would require much effort to write by hand. This 'model-driven' method ensures reuse of best practices and improves quality because the modeling language and generators are shared between all MOLGENIS applications, so that errors are found quickly and improvements are shared easily by a re-generation. A plug-in mechanism ensures that both the generator suite and generated product can be customized just as much as hand-written software. In recent years we have successfully evaluated the MOLGENIS toolkit for the rapid prototyping of many types of biomedical applications, including next-generation sequencing, GWAS, QTL, proteomics and biobanking. Writing 500 lines of model XML typically replaces 15,000 lines of hand-written programming code, which allows for quick adaptation if the information system is not yet to the biologist's satisfaction. Each application generated with MOLGENIS comes with an optimized database back-end, user interfaces for biologists to manage and exploit their data, programming interfaces for bioinformaticians to script analysis tools in R, Java, SOAP, REST/JSON and RDF, a tab-delimited file format to ease upload and exchange of data, and detailed technical documentation. Existing databases

  7. Synthetic Molecular Machines for Active Self-Assembly: Prototype Algorithms, Designs, and Experimental Study

    Science.gov (United States)

    Dabby, Nadine L.

    Computer science and electrical engineering have been the great success story of the twentieth century. The neat modularity and mapping of a language onto circuits has led to robots on Mars, desktop computers and smartphones. But these devices are not yet able to do some of the things that life takes for granted: repair a scratch, reproduce, regenerate, or grow exponentially fast--all while remaining functional. This thesis explores and develops algorithms, molecular implementations, and theoretical proofs in the context of "active self-assembly" of molecular systems. The long-term vision of active self-assembly is the theoretical and physical implementation of materials that are composed of reconfigurable units with the programmability and adaptability of biology's numerous molecular machines. En route to this goal, we must first find a way to overcome the memory limitations of molecular systems, and to discover the limits of complexity that can be achieved with individual molecules. One of the main thrusts in molecular programming is to use computer science as a tool for figuring out what can be achieved. While molecular systems that are Turing-complete have been demonstrated [Winfree, 1996], these systems still cannot achieve some of the feats biology has achieved. One might think that because a system is Turing-complete, capable of computing "anything," that it can do any arbitrary task. But while it can simulate any digital computational problem, there are many behaviors that are not "computations" in a classical sense, and cannot be directly implemented. Examples include exponential growth and molecular motion relative to a surface. Passive self-assembly systems cannot implement these behaviors because (a) molecular motion relative to a surface requires a source of fuel that is external to the system, and (b) passive systems are too slow to assemble exponentially-fast-growing structures. We call these behaviors "energetically incomplete" programmable

  8. Simulation and Rapid Prototyping of Adaptive Control Systems using the Adaptive Blockset for Simulink

    DEFF Research Database (Denmark)

    Ravn, Ole

    1998-01-01

    The paper describes the design considerations and implementational aspects of the Adaptive Blockset for Simulink which has been developed in a prototype implementation. The concept behind the Adaptive Blockset for Simulink is to bridge the gap between simulation and prototype controller...... implementation. This is done using the code generation capabilities of Real Time Workshop in combination with C s-function blocks for adaptive control in Simulink. In the paper the design of each group of blocks normally found in adaptive controllers is outlined. The block types are, identification, controller...

  9. A Graphics Environment Supporting the Rapid Prototyping of Pictorial Cockpit Displays

    Science.gov (United States)

    1986-12-01

    the design of the prototype &.C software. This particular design methology was chosen because it provides a direct means of mapping the problem space...from the designer, only the entities behavior Is observable . Accepting an object-oriented viewpoint allows the designer to visualize the interface as a

  10. An Embedded Systems Laboratory to Support Rapid Prototyping of Robotics and the Internet of Things

    Science.gov (United States)

    Hamblen, J. O.; van Bekkum, G. M. E.

    2013-01-01

    This paper describes a new approach for a course and laboratory designed to allow students to develop low-cost prototypes of robotic and other embedded devices that feature Internet connectivity, I/O, networking, a real-time operating system (RTOS), and object-oriented C/C++. The application programming interface (API) libraries provided permit…

  11. Rapid Prototyping by 3D Printing for Advanced Radio Communications at 80 GHz and Above

    DEFF Research Database (Denmark)

    Salazar, Adrian Ruiz; Rommel, Simon; Anufriyev, Eldar

    2016-01-01

    This paper discusses the potential of 3D printing for the manufacturing of spiral phase plates for the generation of radio vortex beams for advanced radio communications. The design and prototyping of a number of phase plates for communications at 80GHz with radio vortex beams is discussed...

  12. Rapid and Accurate Assembly Method for a New Laue Lens Prototype

    DEFF Research Database (Denmark)

    Wade, Colin; Barriere, Nicolas; Hanlon, Lorraine;

    2015-01-01

    , crystal position and orientation accuracy, and crystal reflectivity. The new prototype is a lens segment containing a total of 48 5 x 5 mm2 crystals - 36 Iron and 12 Aluminium. The segment is composed of 8 partial rings, each of which is aligned to diffract an energy between 95 and 130 keV from a source...

  13. An Embedded Systems Laboratory to Support Rapid Prototyping of Robotics and the Internet of Things

    Science.gov (United States)

    Hamblen, J. O.; van Bekkum, G. M. E.

    2013-01-01

    This paper describes a new approach for a course and laboratory designed to allow students to develop low-cost prototypes of robotic and other embedded devices that feature Internet connectivity, I/O, networking, a real-time operating system (RTOS), and object-oriented C/C++. The application programming interface (API) libraries provided permit…

  14. Rapid and Efficient Synthesis of Silver Nanofluid Using Electrical Discharge Machining

    OpenAIRE

    Kuo-Hsiung Tseng; Heng-Lin Lee; Chih-Yu Liao; Kuan-Chih Chen; Hong-Shiou Lin

    2013-01-01

    The electrical discharge machining (EDM) system has been proven feasible as a rapid and efficient method for silver nanofluid preparation. This study prepared the silver nano-fluid via EDM and investigated the relationship between its process parameters and product characteristics. The prior study had found that the silver nano-fluid prepared by EDM contained both silver nanoparticles and silver ions. Silver ions had revealed the cause of the high suspension of the silver nanoparticles. To ex...

  15. End mill tools integration in CNC machining for rapid manufacturing processes: simulation studies

    OpenAIRE

    Muhammed Nafis Osman Zahid; Keith Case; Darren Watts

    2015-01-01

    Computer numerical controlled (CNC) machining has been recognized as a manufacturing process that is capable of producing metal parts with high precision and reliable quality, whereas many additive manufacturing methods are less capable in these respects. The introduction of a new layer-removal methodology that utilizes an indexing device to clamp the workpiece can be used to extend CNC applications into the realm of rapid manufacturing (CNC-RM) processes. This study aims to improve the imple...

  16. End mill tools integration in CNC machining for rapid manufacturing processes: simulation studies

    OpenAIRE

    Muhammed Nafis Osman Zahid; Keith Case; Darren Watts

    2015-01-01

    Computer numerical controlled (CNC) machining has been recognized as a manufacturing process that is capable of producing metal parts with high precision and reliable quality, whereas many additive manufacturing methods are less capable in these respects. The introduction of a new layer-removal methodology that utilizes an indexing device to clamp the workpiece can be used to extend CNC applications into the realm of rapid manufacturing (CNC-RM) processes. This study aims to improve the imple...

  17. Rapid Prototyping for In Vitro Knee Rig Investigations of Prosthetized Knee Biomechanics: Comparison with Cobalt-Chromium Alloy Implant Material

    Directory of Open Access Journals (Sweden)

    Christian Schröder

    2015-01-01

    Full Text Available Retropatellar complications after total knee arthroplasty (TKA such as anterior knee pain and subluxations might be related to altered patellofemoral biomechanics, in particular to trochlear design and femorotibial joint positioning. A method was developed to test femorotibial and patellofemoral joint modifications separately with 3D-rapid prototyped components for in vitro tests, but material differences may further influence results. This pilot study aims at validating the use of prostheses made of photopolymerized rapid prototype material (RPM by measuring the sliding friction with a ring-on-disc setup as well as knee kinematics and retropatellar pressure on a knee rig. Cobalt-chromium alloy (standard prosthesis material, SPM prostheses served as validation standard. Friction coefficients between these materials and polytetrafluoroethylene (PTFE were additionally tested as this latter material is commonly used to protect pressure sensors in experiments. No statistical differences were found between friction coefficients of both materials to PTFE. UHMWPE shows higher friction coefficient at low axial loads for RPM, a difference that disappears at higher load. No measurable statistical differences were found in knee kinematics and retropatellar pressure distribution. This suggests that using polymer prototypes may be a valid alternative to original components for in vitro TKA studies and future investigations on knee biomechanics.

  18. Pengaturan Orientasi Posisi Objek pada Proses Rapid Prototyping Menggunakan 3D Printer Terhadap Waktu Proses dan Kwalitas Produk

    Directory of Open Access Journals (Sweden)

    Sobron Lubis

    2014-04-01

    Full Text Available Rapid prototyping can be defined as the methods used to create a scale model (prototype from the start part of a product (part or assembly (assembly quickly by using the data of computer aided design (CAD three dimensional. In the process of printing 3D objects setting is crucial to product quality and processing time is done. This research was conducted with the object orientation variation in the vertical and horizontal of the two types of polymer material ABS and PLA in order to determine the processing time and product quality. This research was carried out by using a printer 3D. From this study showed that the process of making specimens for PLA and ABS material selection object orientation in horizontal position produces a shorter process time and surface condition of surface roughness values ​​are smaller than the vertical orientation position.

  19. [Computer-aided method and rapid prototyping for the personalized fabrication of a silicone bandage digital prosthesis].

    Science.gov (United States)

    Ventura Ferreira, Nuno; Leal, Nuno; Correia Sá, Inês; Reis, Ana; Marques, Marisa

    2014-01-01

    The fabrication of digital prostheses has acquired growing importance not only for the possibility for the patient to overcome psychosocial trauma but also to promote grip functionality. An application method of three dimensional-computer-aided design technologies for the production of passive prostheses is presented by means of a fifth finger amputee clinical case following bilateral hand replantation.Three-dimensional-computerized tomography was used for the collection of anthropometric images of the hands. Computer-aided design techniques were used to develop the digital file-based prosthesis from the reconstruction images by inversion and superimposing the contra-lateral finger images. The rapid prototyping manufacturing method was used for the production of a silicone bandage prosthesis prototype. This approach replaces the traditional manual method by a virtual method that is basis for the optimization of a high speed, accurate and innovative process.

  20. 快速成形技术在快速模具制造中的相关应用%Application of rapid prototyping technology in the rapid tooling

    Institute of Scientific and Technical Information of China (English)

    杨文建

    2013-01-01

      This paper first introduces the background of rapid tooling, leads to rapid prototyping technology; subse-quently described in detail the characteristics of rapid prototyping technology and rapid prototyping process; Last elaborat-ed the rapid prototyping technology in the rapid tooling.%  文章首先介绍快速模具制造出现的背景,引出快速成形技术;随后对快速成形技术的特点及快速成形工艺方法进行详细描述;最后阐述下快速成形技术在快速模具制造中的应用。

  1. Rapid and low-cost prototyping of medical devices using 3D printed molds for liquid injection molding.

    Science.gov (United States)

    Chung, Philip; Heller, J Alex; Etemadi, Mozziyar; Ottoson, Paige E; Liu, Jonathan A; Rand, Larry; Roy, Shuvo

    2014-06-27

    Biologically inert elastomers such as silicone are favorable materials for medical device fabrication, but forming and curing these elastomers using traditional liquid injection molding processes can be an expensive process due to tooling and equipment costs. As a result, it has traditionally been impractical to use liquid injection molding for low-cost, rapid prototyping applications. We have devised a method for rapid and low-cost production of liquid elastomer injection molded devices that utilizes fused deposition modeling 3D printers for mold design and a modified desiccator as an injection system. Low costs and rapid turnaround time in this technique lower the barrier to iteratively designing and prototyping complex elastomer devices. Furthermore, CAD models developed in this process can be later adapted for metal mold tooling design, enabling an easy transition to a traditional injection molding process. We have used this technique to manufacture intravaginal probes involving complex geometries, as well as overmolding over metal parts, using tools commonly available within an academic research laboratory. However, this technique can be easily adapted to create liquid injection molded devices for many other applications.

  2. Research on machine tool design and simulation based on virtual prototype%基于虚拟样机的机床设计与仿真研究

    Institute of Scientific and Technical Information of China (English)

    高清冉; 孙海燕; 李海洪; 周晓亮

    2009-01-01

    为了提高机床的设计水平,将虚拟样机技术引入机床的设计开发过程,通过虚拟样机技术的使用辅助设计人员进行方案分析.利用三维造型软件SolidWorks实现虚拟样机模型的建立,应用对象的链接与嵌套技术进行数控加工仿真、刀具轨迹显示、自动换刀和毛坯的自动设计,采用仿真软件ADAMS实现了该机床的动力学分析和仿真.将上述方法应用于并联机床的具体设计中,计算机仿真结果验证了理论模型的合理性,进而验证了设计的正确性和可靠性.%For the sake of enhancing the designing level of ma-chine tools, the virtual prototype technology was introduced into the designing development process of machine tools. By means of em- ploying virtual prototype technology the designers was assisted in carrying out the scheme analysis. Utilizating the 3D modelling soft-ware SolidWorks, the establishment of virtual prototype model was realized. By applying the linkage of object and inlaid technology to carrying out numerical controlled machining simulation, display of cutter track, automatic tool change and automatic design of blank. The dynamics analysis and simulation of this machine tool were car-ried out by adopting the simulation software ADAMS. Let the above stated method be applied to a concrete design of parallel machine tools, the result of computer simulation verified the rationality of theoretical model and then testified the correctness and reliability of the design.

  3. Repair of the radial defect of rabbit with polyester/tricalcium phosphate scaffolds prepared by rapid prototyping technology

    Institute of Scientific and Technical Information of China (English)

    SUN Liang; HU Yun-yu; XIONG Zhuo; WANG Wan-ming; PAN Yu

    2006-01-01

    Objective: To evaluate the effects of repairing rabbit radial defects with polyester/tricalcium phosphate scaffolds prepared by rapid prototyping technology loaded with bovine bone morphogenetic protein (bBMP), and find new carriers for growth factors.Methods: Polyester/tricalcium phosphate scaffolds prepared by rapid prototyping technology loaded with and without bovine BMP were used to repair the 15 mm radial defect in rabbit. Then the results of radiography,histology, scaffolds degrade rates and bone mineral density(BMD) were appraised to examine the effects at the 12th week.Results: At the 12th week postoperatively, all defects treated with bBMP were radiographically repaired. No radius implanted polyester/tricalcium phosphate scaffolds without bBMP showed radiographic and histological union.At experimental groups, longitudinal alignment of lamellar structure was observed histologically at the 12th week,indicating that remodeling of regenerated bone was complete in different degree. Of the three experimental groups, the bony regeneration and remodeling of callus in poly lactide-co-glycolide/tricalcium phosphate (PLGA/TCP) group was the best. The BMD values were beyond 70% of normal value at the 12th week while the PLGA/TCP scaffolds group was the highest, and no abnormalities were observed in the surrounding soft tissue in all groups.Conclusions : Polyester/tricalciumphosphatescaffolds prepared by rapid prototyping technology loaded with bovine BMP can repair a 15 mm radial defect of rabbit. As for the results, the PLGA/TCP scaffold is ideal and better than poly L-lactide-co-D, L-lactide (PDLLA/TCP)scaffold, but the ploy L-lactic acid (PLLA/TCP) is not so good for its low degradation rates.

  4. Toward Automating HIV Identification: Machine Learning for Rapid Identification of HIV-Related Social Media Data.

    Science.gov (United States)

    Young, Sean D; Yu, Wenchao; Wang, Wei

    2017-02-01

    "Social big data" from technologies such as social media, wearable devices, and online searches continue to grow and can be used as tools for HIV research. Although researchers can uncover patterns and insights associated with HIV trends and transmission, the review process is time consuming and resource intensive. Machine learning methods derived from computer science might be used to assist HIV domain experts by learning how to rapidly and accurately identify patterns associated with HIV from a large set of social data. Using an existing social media data set that was associated with HIV and coded by an HIV domain expert, we tested whether 4 commonly used machine learning methods could learn the patterns associated with HIV risk behavior. We used the 10-fold cross-validation method to examine the speed and accuracy of these models in applying that knowledge to detect HIV content in social media data. Logistic regression and random forest resulted in the highest accuracy in detecting HIV-related social data (85.3%), whereas the Ridge Regression Classifier resulted in the lowest accuracy. Logistic regression yielded the fastest processing time (16.98 seconds). Machine learning can enable social big data to become a new and important tool in HIV research, helping to create a new field of "digital HIV epidemiology." If a domain expert can identify patterns in social data associated with HIV risk or HIV transmission, machine learning models could quickly and accurately learn those associations and identify potential HIV patterns in large social data sets.

  5. Delayad Mandibular Reconstruction with Free Fibular Flap Using Rapid Prototype Modeling and Virtual Surgery Designing: A Case Report

    Directory of Open Access Journals (Sweden)

    Mohammad Abadi

    2016-12-01

    Full Text Available At present, mandibular reconstruction using free fibular flap (FFF is the gold standard to restore esthetic and functional demands after ablative oncological surgery. Mandible complex anatomy creates a great challenge for surgeon to rehabilitate its form and function with a linear fibula bone. In recent year's innovation of 3Dprinter and rapid prototype modelling (RPM has increased these standards and resulted in patient specific reconstruction. Because of requiring delicate technical procedure and manufacturing technology , these methods are not widely used and review of literature shows this case report present the first application of RPM technology for delayed mandibular reconstruction in middle east countries .

  6. Fabrication and characterization of a rapid prototyped tissue engineering scaffold with embedded multicomponent matrix for controlled drug release

    DEFF Research Database (Denmark)

    Chen, Muwan; Le, Dang Q S; Hein, San

    2012-01-01

    Bone tissue engineering implants with sustained local drug delivery provide an opportunity for better postoperative care for bone tumor patients because these implants offer sustained drug release at the tumor site and reduce systemic side effects. A rapid prototyped macroporous polycaprolactone......, this scaffold can fulfill the requirements for both bone tissue engineering and local sustained release of an anticancer drug in vitro. These results suggest that the scaffold can be used clinically in reconstructive surgery after bone tumor resection. Moreover, by changing the composition and amount...... of individual components, the scaffold can find application in other tissue engineering areas that need local sustained release of drug....

  7. Application of Rapid Prototyping and Wire Arc Spray to the Fabrication of Injection Mold Tools (MSFC Center Director's Discretionary Fund)

    Science.gov (United States)

    Cooper, K. G.

    2000-01-01

    Rapid prototyping (RP) is a layer-by-layer-based additive manufacturing process for constructing three-dimensional representations of a computer design from a wax, plastic, or similar material. Wire arc spray (WAS) is a metal spray forming technique, which deposits thin layers of metal onto a substrate or pattern. Marshall Space Flight Center currently has both capabilities in-house, and this project proposed merging the two processes into an innovative manufacturing technique, in which intermediate injection molding tool halves were to be fabricated with RP and WAS metal forming.

  8. Design and Prototyping of a Satellite Antenna Slew Testbed

    Science.gov (United States)

    2013-12-01

    69 1. Complete Testbed Scale Model and Inertia Properties ..................70 2. Multi-body Inertia Properties ...POSitioning 2 FDM fused deposition modeling FPGA field-programmable gate array GSP gooseneck support plate IPM interpolated position mode...Systems Academic Group procured a Fortus 400mc rapid prototyping machine in 2008. The machine employs fused deposition modeling ( FDM ) for additive

  9. A versatile DSP, FPGA structure optimized for rapid prototyping and digital real-time simulation of power electronic and electrical drive systems

    OpenAIRE

    Karipidis, Claus-Ulrich

    2001-01-01

    A Versatile DSP/ FPGA Structure optimized for Rapid Prototyping and Digital Real-Time Simulation of Power Electronic and Electrical Drive Systems This thesis is devoted to the development of a powerful digital computer equipped with flexible interfaces. It is designed to suit Rapid Prototyping and digital real-time simulation methods of power electronic and electrical drive (PE&ED) systems. This universal hardware basis unites the possibilities (benefit) to implement control equipment and com...

  10. Open-Source Wax RepRap 3-D Printer for Rapid Prototyping Paper-Based Microfluidics.

    Science.gov (United States)

    Pearce, J M; Anzalone, N C; Heldt, C L

    2016-08-01

    The open-source release of self-replicating rapid prototypers (RepRaps) has created a rich opportunity for low-cost distributed digital fabrication of complex 3-D objects such as scientific equipment. For example, 3-D printable reactionware devices offer the opportunity to combine open hardware microfluidic handling with lab-on-a-chip reactionware to radically reduce costs and increase the number and complexity of microfluidic applications. To further drive down the cost while improving the performance of lab-on-a-chip paper-based microfluidic prototyping, this study reports on the development of a RepRap upgrade capable of converting a Prusa Mendel RepRap into a wax 3-D printer for paper-based microfluidic applications. An open-source hardware approach is used to demonstrate a 3-D printable upgrade for the 3-D printer, which combines a heated syringe pump with the RepRap/Arduino 3-D control. The bill of materials, designs, basic assembly, and use instructions are provided, along with a completely free and open-source software tool chain. The open-source hardware device described here accelerates the potential of the nascent field of electrochemical detection combined with paper-based microfluidics by dropping the marginal cost of prototyping to nearly zero while accelerating the turnover between paper-based microfluidic designs. © 2016 Society for Laboratory Automation and Screening.

  11. Beyond PDMS: off-stoichiometry thiol-ene (OSTE) based soft lithography for rapid prototyping of microfluidic devices.

    Science.gov (United States)

    Carlborg, Carl Fredrik; Haraldsson, Tommy; Öberg, Kim; Malkoch, Michael; van der Wijngaart, Wouter

    2011-09-21

    In this article we introduce a novel polymer platform based on off-stoichiometry thiol-enes (OSTEs), aiming to bridge the gap between research prototyping and commercial production of microfluidic devices. The polymers are based on the versatile UV-curable thiol-ene chemistry but takes advantage of off-stoichiometry ratios to enable important features for a prototyping system, such as one-step surface modifications, tuneable mechanical properties and leakage free sealing through direct UV-bonding. The platform exhibits many similarities with PDMS, such as rapid prototyping and uncomplicated processing but can at the same time mirror the mechanical and chemical properties of both PDMS as well as commercial grade thermoplastics. The OSTE-prepolymer can be cast using standard SU-8 on silicon masters and a table-top UV-lamp, the surface modifications are precisely grafted using a stencil mask and the bonding requires only a single UV-exposure. To illustrate the potential of the material we demonstrate key concepts important in microfluidic chip fabrication such as patterned surface modifications for hydrophobic stops, pneumatic valves using UV-lamination of stiff and rubbery materials as well as micromachining of chip-to-world connectors in the OSTE-materials. This journal is © The Royal Society of Chemistry 2011

  12. Research on computer numerical control system about new-type ceramic rapid prototyping manufacturing%新型陶瓷快速成型装置数控系统的研究

    Institute of Scientific and Technical Information of China (English)

    陈婵娟; 袁斌

    2009-01-01

    Advancing the research on rapid prototyping machining tool based on the hardware and software platform of open architecture CNC system which had GT400 series motion controllers and its key technology for ceramic parts, had great significance on shortening the manufacture pe-riod of ceramic parts and enhancing enterprises production efficiency. The technical process of the new rapid prototyping method, the basic constitutions of the machine tools about rapid prototy-ping manufacturing for ceramic parts and the design of hardware and software were introduced in detail. The control requirements of the mechanical system about the new rapid prototyping meth-od for ceramic parts were analysed comprehensively. The design of software adopted the top-down way. Visual C++6.0, as a software development tool, was used. The developed ceramic rapid prototyping manufacturing control system based on GT series motion controllers with built-in dynamic link library DLL possessed features of convenient operation, stable running, high-pre-cision processing. The control system which satisfies the requirements of open systems and re-quirements of product automatic production well, improves economic efficiency.%基于GT400运动控制器的开放式体系结构的数控系统软硬件平台及其关键技术,研究陶瓷零件快速成型设备数控系统对于缩短陶瓷零件的制造周期以及提高企业的生产效率所具有的重要意义.阐述了陶瓷零件快速成型机的新工艺方法和特点,对新型陶瓷零件快速成型机机械系统及其控制要求作了详细分析,着重介绍了陶瓷零件快速成型机控制系统的硬件设计及自顶向下的软件设计.利用Visual C++6.0开发工具和GT系列运动控制器自带的DLL动态链接库开发了操作方便、运行稳定、加工精度高的开放式陶瓷快速成型装置数控系统.控制系统能够很好地满足系统开放性的要求及产品自动化生产的要求,提高了经济效益.

  13. Rapid Prototyping of Microbial Cell Factories via Genome-scale Engineering

    Science.gov (United States)

    Si, Tong; Xiao, Han; Zhao, Huimin

    2014-01-01

    Advances in reading, writing and editing genetic materials have greatly expanded our ability to reprogram biological systems at the resolution of a single nucleotide and on the scale of a whole genome. Such capacity has greatly accelerated the cycles of design, build and test to engineer microbes for efficient synthesis of fuels, chemicals and drugs. In this review, we summarize the emerging technologies that have been applied, or are potentially useful for genome-scale engineering in microbial systems. We will focus on the development of high-throughput methodologies, which may accelerate the prototyping of microbial cell factories. PMID:25450192

  14. Rapid prototyping of microbial cell factories via genome-scale engineering.

    Science.gov (United States)

    Si, Tong; Xiao, Han; Zhao, Huimin

    2015-11-15

    Advances in reading, writing and editing genetic materials have greatly expanded our ability to reprogram biological systems at the resolution of a single nucleotide and on the scale of a whole genome. Such capacity has greatly accelerated the cycles of design, build and test to engineer microbes for efficient synthesis of fuels, chemicals and drugs. In this review, we summarize the emerging technologies that have been applied, or are potentially useful for genome-scale engineering in microbial systems. We will focus on the development of high-throughput methodologies, which may accelerate the prototyping of microbial cell factories.

  15. Robot based three-dimensional welding for jet engine blade repair and rapid prototyping of small components

    Science.gov (United States)

    Thukaram, Santosh Kumar

    Aero engines are made up of a large number of blades which are subject to wear and damage. They are expensive and must be repaired wherever possible. Engines also have small components which are required in small numbers that need to be developed rapidly. The first part of this research work focuses on developing a robust automated blade repair method using robotic welding. Optimal weld parameters were developed for build-up of edges having different thicknesses. Samples with varying Current and varying travel speed were produced and their micro hardness values were compared. Blade profiles were welded upon. The second part involves a methodology for producing small components using rapid prototyping (RP) techniques. This part involves use of 3D robotic welding for layered manufacturing. Tensile samples produced using the metal RP method were tested and results were found to be well above the minimum cast specifications for the given material.

  16. Proposal to negotiate a collaboration agreement for the design and prototyping of a machine for laser treatment of metallic vacuum chamber walls for electron cloud mitigation at the High Luminosity LHC

    CERN Document Server

    2016-01-01

    Proposal to negotiate a collaboration agreement for the design and prototyping of a machine for laser treatment of metallic vacuum chamber walls for electron cloud mitigation at the High Luminosity LHC

  17. Research on Nanofabrication Technology of Micro-/Nano-Stereo Rapid Prototyping of PCVD

    Institute of Scientific and Technical Information of China (English)

    Sandy; TO

    2002-01-01

    At present, the most common micro/nano-scale fabri ca tion processes include the plane silicon process based on IC technology, stereo silicon process, LIGA, quasi-LIGA based on near ultra violet deep lithography, MEMS, energy beam etching and micro/nano-machining, etc. A common problem for t hese processes is the difficulty to fabricate arbitrary form for 3-dimensional micro/nano-parts, devices or mechanisms. To develop advanced MEMS manufacturin g technology, and to achieve fabrication of true 3-dimen...

  18. Rapid prototyping of microfluidic devices with integrated wrinkled gold micro-/nano textured electrodes for electrochemical analysis.

    Science.gov (United States)

    Gabardo, C M; Adams-McGavin, R C; Vanderfleet, O M; Soleymani, L

    2015-08-21

    Fully-integrated electro-fluidic systems with micro-/nano-scale features have a wide range of applications in lab-on-a-chip systems used for biosensing, biological sample processing, and environmental monitoring. Rapid prototyping of application-specific electro-fluidic systems is envisioned to facilitate the testing, validation, and market translation of several lab-on-a-chip systems. Towards this goal, we developed a rapid prototyping process for creating wrinkled micro-/nano-textured electrodes on shrink memory polymers, fabricating microfluidics using molds patterned by a craft-cutter, and bonding electrical and fluidic circuitries using a PDMS partial curing method optimized for creating void-free bonds at the side walls and surfaces of tall (>5 μm) micro-/nano-textured wrinkled electrodes. The resulting electro-fluidic devices, featuring closely spaced high topography electrodes for electrochemical analysis, can withstand flow-rates and burst pressures larger than 25 mL min(-1) and 125 kPa, respectively. In addition, the fully-integrated electrochemical flow-cell developed here demonstrates excellent electrochemical behaviour, with negligible scan to scan variation for over 100 cyclic voltammetry scans, and expected redox signatures measured under various voltage scan rates and fluidic flow rates.

  19. Rapid Prototyping for Heterogeneous Multicomponent Systems: An MPEG-4 Stream over a UMTS Communication Link

    Directory of Open Access Journals (Sweden)

    Sorel Y

    2006-01-01

    Full Text Available Future generations of mobile phones, including advanced video and digital communication layers, represent a great challenge in terms of real-time embedded systems. Programmable multicomponent architectures can provide suitable target solutions combining flexibility and computation power. The aim of our work is to develop a fast and automatic prototyping methodology dedicated to signal processing application implementation on parallel heterogeneous architectures, two major features required by future systems. This paper presents the whole methodology based on the SynDEx CAD tool that directly generates a distributed implementation onto various platforms from a high-level application description, taking real-time aspects into account. It illustrates the methodology in the context of real-time distributed executives for multilayer applications based on an MPEG-4 video codec and a UMTS telecommunication link.

  20. Rapid prototyping 3D virtual world interfaces within a virtual factory environment

    Science.gov (United States)

    Kosta, Charles Paul; Krolak, Patrick D.

    1993-01-01

    On-going work into user requirements analysis using CLIPS (NASA/JSC) expert systems as an intelligent event simulator has led to research into three-dimensional (3D) interfaces. Previous work involved CLIPS and two-dimensional (2D) models. Integral to this work was the development of the University of Massachusetts Lowell parallel version of CLIPS, called PCLIPS. This allowed us to create both a Software Bus and a group problem-solving environment for expert systems development. By shifting the PCLIPS paradigm to use the VEOS messaging protocol we have merged VEOS (HlTL/Seattle) and CLIPS into a distributed virtual worlds prototyping environment (VCLIPS). VCLIPS uses the VEOS protocol layer to allow multiple experts to cooperate on a single problem. We have begun to look at the control of a virtual factory. In the virtual factory there are actors and objects as found in our Lincoln Logs Factory of the Future project. In this artificial reality architecture there are three VCLIPS entities in action. One entity is responsible for display and user events in the 3D virtual world. Another is responsible for either simulating the virtual factory or communicating with the real factory. The third is a user interface expert. The interface expert maps user input levels, within the current prototype, to control information for the factory. The interface to the virtual factory is based on a camera paradigm. The graphics subsystem generates camera views of the factory on standard X-Window displays. The camera allows for view control and object control. Control or the factory is accomplished by the user reaching into the camera views to perform object interactions. All communication between the separate CLIPS expert systems is done through VEOS.

  1. Improvement of handle grip using reverse engineering, CAE and Rapid Prototyping

    Directory of Open Access Journals (Sweden)

    Stoklasek Pavel

    2016-01-01

    Full Text Available The overwhelming majority of manual operations is even nowadays performed by using manual hand tools. These tools can be divided into 2 groups – hand tools designed for general use or a single-purpose hand tools for special operations. Tool described in this paper is used in assembling operation in the completion of electric motor. During the design of the existing tools the requirements for a functional part of the tool (lifespan, inability to damage the engine installation were fully considered, demands for ergonomic grip area, however, were not taken into account. Long-term use of incorrectly designed tool causes carpal tunnel syndrome, hand-arm vibration syndrome, diminished sensitivity or tingling in the fingers of workers. These difficulties can be reduced or entirely eliminated due to proper design of the grip of hand tool. Most authors focus on adjusting the grip for optimum ergonomics at individual types of grips (cylindrical, palmar, lateral, etc.. However, as already mentioned, there are tools for specific operations when the working area is limited by space or a specific type of load on the grip is needed. In some cases, it is often necessary to change the type of grip or combine different types of grips. This paper describes the design of an optimal grip of hand tool used for specific operation when assembling motors. Design of prototype mold and production of functional prototypes for ergonomics assessment directly in the workplace were realized. New design of handle should reduce the risk primarily of developing carpal tunnel in long-term use.

  2. Machinability of High-temperature Prototype Composite Material for Plasma Spray Tooling%面向等离子熔射制模的耐高温原型复合材料可加工性研究

    Institute of Scientific and Technical Information of China (English)

    孟飞; 刘平安; 张海鸥

    2015-01-01

    Rapid manufacturing high temperature resistant prototype is the key problem in plasma spray tool-ing, it can effectively improve the efficiency and quality of mould,prepared by direct milling composite ma-terial with high temperature resistance, reduced the process of silicone rubber mould in the traditional process. In this paper, the processing mechanism of high temperature resistant composite material was ana-lysed, while the machinability of high temperature resistance composite material was evaluated through the surface quality, edge quality , the chip shape and the size of chip. Finally, experiment research of machi-ning examples shows that high temperature resistant prototype composite material has better milling perform-ance, it can be used fast milling of resistant in prototype for spray tooling technology.%耐高温原型的快速制造是等离子熔射制模技术中的关键问题,通过制备可直接铣削加工的耐高温复合材料,减少传统工艺中硅胶模翻制工艺,可有效提高制模效率及质量。文章在耐高温复合材料加工机理分析的基础上,通过表面质量、边缘质量以及切屑的形状和大小来评价制备的耐高温复合材料的可加工性。最后通过实例加工实验,研究表明制备的耐高温原型复合材料具有较好的综合铣削性能,完全可用于熔射制模技术中的耐高温原型的直接快速铣削加工。

  3. A novel low-cost mobile robot for rapid prototyping of precision farming applications

    DEFF Research Database (Denmark)

    Jensen, Kjeld; Neerup, Mathias Mikkel; Larsen, Leon Bonde

    to FrobitPro to field robot is therefore merely a matter of using different low level interface components. The FrobitPro robot is capable of carrying larger sensors such as RTK- GNSS, LIDAR and 3d stereo vision cameras. The platform supports interchangeable wheels for accurate indoor driving as well...... as outdoor driving in semi-rugged terrain such as grass fields and bare soil. This paper presents the FrobitPro robot and describes two use cases in current research projects, namely the Grassbots project which focuses on harvesting of grass on lowland areas for biofuel production and the SAFE project...... focusing on safe perception and behavior in autonomous agricultural machines....

  4. A Rapid Prototyping Tool for Embedded, Real-Time Hierarchical Control Systems

    Directory of Open Access Journals (Sweden)

    Ramamoorthy Subramanian

    2008-01-01

    Full Text Available Abstract Laboratory Virtual Instrumentation and Engineering Workbench (LabVIEW is a graphical programming tool based on the dataflow language G. Recently, runtime support for a hard real-time environment has become available for LabVIEW, which makes it an option for embedded systems prototyping. Due to its characteristics, the environment presents itself as an ideal tool for both the design and implementation of embedded software. In this paper, we study the design and implementation of embedded software by using G as the specification language and the LabVIEW RT real-time platform. One of the main advantages of this approach is that the environment leads itself to a very smooth transition from design to implementation, allowing for powerful cosimulation strategies (e.g., hardware in the loop, runtime modeling. We characterize the semantics and formal model of computation of G. We compare it to other models of computation and develop design rules and algorithms to propose sound embedded design in the language. We investigate the specification and mapping of hierarchical control systems in LabVIEW and G. Finally, we describe the development of a state-of-the-art embedded motion control system using LabVIEW as the specification, simulation and implementation tool, using the proposed design principles. The solution is state-of-the-art in terms of flexibility and control performance.

  5. A Rapid Prototyping Tool for Embedded, Real-Time Hierarchical Control Systems

    Directory of Open Access Journals (Sweden)

    Hugo Andrade

    2008-12-01

    Full Text Available Laboratory Virtual Instrumentation and Engineering Workbench (LabVIEW is a graphical programming tool based on the dataflow language G. Recently, runtime support for a hard real-time environment has become available for LabVIEW, which makes it an option for embedded systems prototyping. Due to its characteristics, the environment presents itself as an ideal tool for both the design and implementation of embedded software. In this paper, we study the design and implementation of embedded software by using G as the specification language and the LabVIEW RT real-time platform. One of the main advantages of this approach is that the environment leads itself to a very smooth transition from design to implementation, allowing for powerful cosimulation strategies (e.g., hardware in the loop, runtime modeling. We characterize the semantics and formal model of computation of G. We compare it to other models of computation and develop design rules and algorithms to propose sound embedded design in the language. We investigate the specification and mapping of hierarchical control systems in LabVIEW and G. Finally, we describe the development of a state-of-the-art embedded motion control system using LabVIEW as the specification, simulation and implementation tool, using the proposed design principles. The solution is state-of-the-art in terms of flexibility and control performance.

  6. A frame-based domain-specific language for rapid prototyping of FPGA-based software-defined radios

    Science.gov (United States)

    Ouedraogo, Ganda Stephane; Gautier, Matthieu; Sentieys, Olivier

    2014-12-01

    The field-programmable gate array (FPGA) technology is expected to play a key role in the development of software-defined radio (SDR) platforms. As this technology evolves, low-level designing methods for prototyping FPGA-based applications did not change throughout the decades. In the outstanding context of SDR, it is important to rapidly implement new waveforms to fulfill such a stringent flexibility paradigm. At the current time, different proposals have defined, through software-based approaches, some efficient methods to prototype SDR waveforms in a processor-based running environment. This paper describes a novel design flow for FPGA-based SDR applications. This flow relies upon high-level synthesis (HLS) principles and leverages the nascent HLS tools. Its entry point is a domain-specific language (DSL) which handles the complexity of programming an FPGA and integrates some SDR features so as to enable automatic waveform control generation from a data frame model. Two waveforms (IEEE 802.15.4 and IEEE 802.11a) have been designed and explored via this new methodology, and the results are highlighted in this paper.

  7. AN INTRODUCTION TO RAPID CASTING: DEVELOPMENT AND INVESTIGATION OF PROCESS CHAINS FOR SAND CASTING OF FUNCTIONAL PROTOTYPES

    Directory of Open Access Journals (Sweden)

    D. Dimitrov

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: This paper discusses the results obtained from studies on different Rapid Tooling process chains in order to improve the design and manufacture of foundry equipment that is used for sand casting of prototypes in final material. These prototypes are intended for functional and pre-production tests of vehicles. The Three Dimensional Printing process is used as core technology. Subsequently, while considering aspects such as time, cost, quality (accuracy and surface roughness, and tool life, a framework is presented for the evaluation and selection of the most suitable process chain in accordance with specific requirements. This research builds on an in-depth characterisation of the accuracy and repeatability of a 3D printing process.

    AFRIKAANSE OPSOMMING: Hierdie artikel bespreek die resultate wat verkry is tydens studies op verskillende Snel-Gereedskapvervaardigingproseskettings wat ondersoek is teneinde die ontwerp en vervaardiging van sandgietgereedskap, om prototipes in finale materiaal te vervaardig, te verbeter. Die prototipes is bestem vir gebruik in funksionele- en voorproduksietoetse van voertuie. Die sogenaamde Driedimensionele Drukproses (3DP is as kerntegnologie aangewend. Gevolglik, na oorweging van aspekte soos tyd, koste, kwaliteit (akkuraatheid en oppervlakafwerking, en gereedskapleeftyd, is ’n raamwerk ontwikkel vir die evaluering en seleksie van die mees geskikte prosesketting met inagname van spesifieke vereistes. Hierdie navorsing bou op ’n diepgaande karakterisering van die akkuraatheids- en herhaalbaarheidsvermoë van ’n 3D drukproses.

  8. Updates on the Construction of an Eyeglass-Supported Nasal Prosthesis Using Computer-Aided Design and Rapid Prototyping Technology.

    Science.gov (United States)

    Ciocca, Leonardo; Tarsitano, Achille; Marchetti, Claudio; Scotti, Roberto

    2016-01-01

    This study was undertaken to design an updated connection system for an eyeglass-supported nasal prosthesis using rapid prototyping techniques. The substructure was developed with two main endpoints in mind: the connection to the silicone and the connection to the eyeglasses. The mold design was also updated; the mold was composed of various parts, each carefully designed to allow for easy release after silicone processing and to facilitate extraction of the prosthesis without any strain. The approach used in this study enabled perfect transfer of the reciprocal position of the prosthesis with respect to the eyeglasses, from the virtual to the clinical environment. Moreover, the reduction in thickness improved the flexibility of the prosthesis and promoted adaptation to the contours of the skin, even during functional movements. The method described here is a simplified and viable alternative to standard construction techniques for nasal prostheses and offers improved esthetic and functional results when no bone is available for implant-supported prostheses.

  9. A user-centered model for web site design: needs assessment, user interface design, and rapid prototyping.

    Science.gov (United States)

    Kinzie, Mable B; Cohn, Wendy F; Julian, Marti F; Knaus, William A

    2002-01-01

    As the Internet continues to grow as a delivery medium for health information, the design of effective Web sites becomes increasingly important. In this paper, the authors provide an overview of one effective model for Web site design, a user-centered process that includes techniques for needs assessment, goal/task analysis, user interface design, and rapid prototyping. They detail how this approach was employed to design a family health history Web site, Health Heritage . This Web site helps patients record and maintain their family health histories in a secure, confidential manner. It also supports primary care physicians through analysis of health histories, identification of potential risks, and provision of health care recommendations. Visual examples of the design process are provided to show how the use of this model resulted in an easy-to-use Web site that is likely to meet user needs. The model is effective across diverse content arenas and is appropriate for applications in varied media.

  10. Characterization of a Reconfigurable Free-Space Optical Channel for Embedded Computer Applications with Experimental Validation Using Rapid Prototyping Technology

    Directory of Open Access Journals (Sweden)

    Rafael Gil-Otero

    2007-02-01

    Full Text Available Free-space optical interconnects (FSOIs are widely seen as a potential solution to current and future bandwidth bottlenecks for parallel processors. In this paper, an FSOI system called optical highway (OH is proposed. The OH uses polarizing beam splitter-liquid crystal plate (PBS/LC assemblies to perform reconfigurable beam combination functions. The properties of the OH make it suitable for embedding complex network topologies such as completed connected mesh or hypercube. This paper proposes the use of rapid prototyping technology for implementing an optomechanical system suitable for studying the reconfigurable characteristics of a free-space optical channel. Additionally, it reports how the limited contrast ratio of the optical components can affect the attenuation of the optical signal and the crosstalk caused by misdirected signals. Different techniques are also proposed in order to increase the optical modulation amplitude (OMA of the system.

  11. Characterization of a Reconfigurable Free-Space Optical Channel for Embedded Computer Applications with Experimental Validation Using Rapid Prototyping Technology

    Directory of Open Access Journals (Sweden)

    Lim Theodore

    2007-01-01

    Full Text Available Free-space optical interconnects (FSOIs are widely seen as a potential solution to current and future bandwidth bottlenecks for parallel processors. In this paper, an FSOI system called optical highway (OH is proposed. The OH uses polarizing beam splitter-liquid crystal plate (PBS/LC assemblies to perform reconfigurable beam combination functions. The properties of the OH make it suitable for embedding complex network topologies such as completed connected mesh or hypercube. This paper proposes the use of rapid prototyping technology for implementing an optomechanical system suitable for studying the reconfigurable characteristics of a free-space optical channel. Additionally, it reports how the limited contrast ratio of the optical components can affect the attenuation of the optical signal and the crosstalk caused by misdirected signals. Different techniques are also proposed in order to increase the optical modulation amplitude (OMA of the system.

  12. Growth of the chorioallantoic membrane into a rapid-prototyped model pore system: experiments and mathematical model.

    Science.gov (United States)

    Lemon, Greg; Howard, Daniel; Yang, Hongyi; Ratchev, Svetan M; Segal, Joel I; Rose, Felicity R A J; Jensen, Oliver E; Waters, Sarah L; King, John R

    2011-07-01

    This paper presents a mathematical model to describe the growth of tissue into a rapid-prototyped porous scaffold when it is implanted onto the chorioallantoic membrane (CAM). The scaffold was designed to study the effects of the size and shape of pores on tissue growth into conventional tissue engineering scaffolds, and consists of an array of pores each having a pre-specified shape. The experimental observations revealed that the CAM grows through each pore as an intact layer of tissue, provided the width of the pore exceeds a threshold value. Based on these results a mathematical model is described to simulate the growth of the membrane, assuming that the growth is a function of the local isotropic membrane tension. The model predictions are compared against measurements of the extent of membrane growth through the pores as a function of time for pores with different dimensions.

  13. Rapid sealing of porcine renal blood vessels, ex vivo, using a high power, 1470-nm laser, and laparoscopic prototype

    Science.gov (United States)

    Hardy, Luke A.; Hutchens, Thomas C.; Larson, Eric R.; Gonzalez, David A.; Chang, Chun-Hung; Nau, William H.; Fried, Nathaniel M.

    2017-05-01

    Energy-based, radiofrequency (RF) and ultrasonic (US) devices currently provide rapid sealing of blood vessels during laparoscopic procedures. We are exploring infrared lasers as an alternate energy modality for vessel sealing, capable of generating less collateral thermal damage. Previous studies demonstrated feasibility of sealing vessels in an in vivo porcine model using a 1470-nm laser. However, the initial prototype was designed for testing in open surgery and featured tissue clasping and light delivery mechanisms incompatible with laparoscopic surgery. In this study, a laparoscopic prototype similar to devices currently in surgical use was developed, and performance tests were conducted on porcine renal blood vessels, ex vivo. The 5-mm outer-diameter laparoscopic prototype featured a traditional Maryland jaw configuration that enables tissue manipulation and blunt dissection. Laser energy was delivered through a 550-μm-core-diameter optical fiber with side-delivery from the lower jaw and beam dimensions of 18-mm length×1.2-mm width. The 1470-nm diode laser delivered 68 W with 3-s activation time, consistent with vessel seal times associated with RF and US-based devices. A total of 69 fresh porcine renal vessels with mean diameter of 3.3±1.7 mm were tested, ex vivo. Vessels smaller than 5-mm diameter were consistently sealed (48/51) with burst pressures greater than malignant hypertension blood pressure (180 mmHg), averaging 1038±474 mmHg. Vessels larger than 5 mm were not consistently sealed (6/18), yielding burst pressures of only 174±221 mmHg. Seal width, thermal damage zone, and thermal spread averaged 1.7±0.8, 3.4±0.7, and 1.0±0.4 mm, respectively. Results demonstrated that the 5-mm optical laparoscopic prototype consistently sealed vessels less than 5-mm diameter with low thermal spread. Further in vivo studies are planned to test the performance across a variety of vessels and tissues.

  14. Desenvolvimento de protótipos de microaspersores através de prototipagem rápida e torneamento mecânico Development of microsprinkler prototypes through rapid prototyping and mechanical lathing

    Directory of Open Access Journals (Sweden)

    Alexsandro C. S. Almeida

    2010-07-01

    Full Text Available Objetivou-se, com este trabalho, construir protótipos de microaspersores, com boa uniformidade de distribuição para irrigações com sobreposição em hortas agrícolas, utilizando-se os processos de prototipagem rápida e torneamento mecânico. O estudo foi conduzido na ESALQ/USP e no Centro de Tecnologia da Informação Renato Archer (CTI. Utilizou-se o coeficiente de uniformidade de Christiansen na avaliação do desempenho dos emissores. O PVC e o tecnyl foram os materiais que apresentaram mais facilidade na construção dos protótipos no processo de torneamento mecânico, porém o PVC foi o escolhido devido ao melhor acabamento. Os protótipos construídos com torneamento mecânico apresentaram resultados satisfatórios ressaltando tratar-se de um processo bastante artesanal e laborioso; já com a prototipagem rápida se construíram protótipos com melhores acabamentos e mais rapidez. A utilização da prototipagem rápida no desenvolvimento de equipamentos de irrigação é algo totalmente inovador e de caráter pioneiro, além de uma ferramenta de grande utilidade na área de inovação de produtos no setor de Engenharia Agrícola.The present study had the objective of developing prototypes of microsprinkler with good distribution uniformity to irrigate with overlap in vegetable crops, by rapid prototyping and mechanic tournament. The work was carried out in the Hydraulic Laboratory of the Escola Superior de Agricultura "Luiz de Queiroz", University of Sao Paulo, Brazil, and in the Centro de Tecnologia da Informação Renato Archer (CTI. Two processes were tested in the development of the microsprinkler prototypes rapid prototype and mechanical lathing. Christiansen Uniformity Coefficient was used as indicator to evaluate the distribution uniformity. Among the tested materials, the PVC and the technyl showed more facility in the prototype development in the mechanical lathing process, however, the PVC was chosen due to better

  15. Linear DNA for rapid prototyping of synthetic biological circuits in an Escherichia coli based TX-TL cell-free system.

    Science.gov (United States)

    Sun, Zachary Z; Yeung, Enoch; Hayes, Clarmyra A; Noireaux, Vincent; Murray, Richard M

    2014-06-20

    Accelerating the pace of synthetic biology experiments requires new approaches for rapid prototyping of circuits from individual DNA regulatory elements. However, current testing standards require days to weeks due to cloning and in vivo transformation. In this work, we first characterized methods to protect linear DNA strands from exonuclease degradation in an Escherichia coli based transcription-translation cell-free system (TX-TL), as well as mechanisms of degradation. This enabled the use of linear DNA PCR products in TX-TL. We then compared expression levels and binding dynamics of different promoters on linear DNA and plasmid DNA. We also demonstrated assembly technology to rapidly build circuits entirely in vitro from separate parts. Using this strategy, we prototyped a four component genetic switch in under 8 h entirely in vitro. Rapid in vitro assembly has future applications for prototyping multiple component circuits if combined with predictive computational models.

  16. Rapid fabrication of a poly(dimethylsiloxane) microfluidic capillary gel electrophoresis system utilizing high precision machining.

    Science.gov (United States)

    Zhao, Dong S; Roy, Binayak; McCormick, Matthew T; Kuhr, Werner G; Brazill, Sara A

    2003-05-01

    In this work, we demonstrate a rapid protocol to address one of the major barriers that exists in the fabrication of chip devices, creating the micron-sized structures in the substrate material. This approach makes it possible to design, produce, and fabricate a microfluidic system with channel features >10 microm in poly(dimethylsiloxane)(PDMS) in under 8 hours utilizing instrumentation common to most machine shops. The procedure involves the creation of a master template with negative features, using high precision machining. This master is then employed to create an acrylic mold that is used in the final fabrication step to cast channel structures into the PDMS substrate. The performance of the microfluidic system prepared using this fabrication procedure is evaluated by constructing a miniaturized capillary gel electrophoresis (micro-CGE) system for the analysis of DNA fragments. Agarose is utilized as the sieving medium in the micro-CGE device and is shown to give reproducible (RSD (n= 34) approximately 5.0%) results for about 34 individual separations without replenishing the gel. To demonstrate the functionality of the micro-CGE device, a DNA restriction ladder (spanning 26-700 base pairs) and DNA fragments generated by PCR are separated and detected with laser-induced fluorescence (LIF). The microchip is shown to achieve a separation efficiency of 2.53 x 10(5) plates m(-1).

  17. Rapid authentication of adulteration of olive oil by near-infrared spectroscopy using support vector machines

    Science.gov (United States)

    Wu, Jingzhu; Dong, Jingjing; Dong, Wenfei; Chen, Yan; Liu, Cuiling

    2016-10-01

    A classification method of support vector machines with linear kernel was employed to authenticate genuine olive oil based on near-infrared spectroscopy. There were three types of adulteration of olive oil experimented in the study. The adulterated oil was respectively soybean oil, rapeseed oil and the mixture of soybean and rapeseed oil. The average recognition rate of second experiment was more than 90% and that of the third experiment was reach to 100%. The results showed the method had good performance in classifying genuine olive oil and the adulteration with small variation range of adulterated concentration and it was a promising and rapid technique for the detection of oil adulteration and fraud in the food industry.

  18. Simulink based behavioural modelling of a pulse oximeter for deployment in rapid development, prototyping and verification.

    Science.gov (United States)

    Shokouhian, M; Morling, R C S; Kale, I

    2012-01-01

    The pulse oximeter is a well-known device for measuring the level of oxygen in blood. Since their invention, pulse oximeters have been under constant development in both aspects of hardware and software; however there are still unsolved problems that limit their performance [6], [7]. Many fresh algorithms and new design techniques are being suggested every year by industry and academic researchers which claim that they can improve accuracy of measurements [8], [9]. With the lack of an accurate computer-based behavioural model for pulse oximeters, the only way for evaluation of these newly developed systems and algorithms is through hardware implementation which can be both expensive and time consuming. This paper presents an accurate Simulink based behavioural model for a pulse oximeter that can be used by industry and academia alike working in this area, as an exploration as well as productivity enhancement tool during their research and development process. The aim of this paper is to introduce a new computer-based behavioural model which provides a simulation environment from which new ideas can be rapidly evaluated long before the real implementation.

  19. Validation of an entirely in vitro approach for rapid prototyping of DNA regulatory elements for synthetic biology

    Science.gov (United States)

    Chappell, James; Jensen, Kirsten; Freemont, Paul S.

    2013-01-01

    A bottleneck in our capacity to rationally and predictably engineer biological systems is the limited number of well-characterized genetic elements from which to build. Current characterization methods are tied to measurements in living systems, the transformation and culturing of which are inherently time-consuming. To address this, we have validated a completely in vitro approach for the characterization of DNA regulatory elements using Escherichia coli extract cell-free systems. Importantly, we demonstrate that characterization in cell-free systems correlates and is reflective of performance in vivo for the most frequently used DNA regulatory elements. Moreover, we devise a rapid and completely in vitro method to generate DNA templates for cell-free systems, bypassing the need for DNA template generation and amplification from living cells. This in vitro approach is significantly quicker than current characterization methods and is amenable to high-throughput techniques, providing a valuable tool for rapidly prototyping libraries of DNA regulatory elements for synthetic biology. PMID:23371936

  20. A Photo-Modeling Approach to Restituting 3D Model Data from Single 2D Imagery for Rapid Prototyping of Artifact Products

    Institute of Scientific and Technical Information of China (English)

    Zheng-Xu Zhao; Kai-Ling Li

    2006-01-01

    This article first generalizes the basic engineering phases of modern rapid prototyping processes, and then describes the techniques of data capture for data modeling and model making. The article also provides a brief overview of the photogrametric techniques of restitution of 3D objects, and highlights the difficulties and limitations of existing methods.It therefore presents a novel approach to photo-modeling for acquiring 3D model data from single 2D photorealistic images.Implementation of the approach is then described against a background of rapid prototyping processes to demonstrate the effectiveness of photo-modeling practice.

  1. Model reconstructing and rapid prototyping of lumbar L1~L3 segment%腰椎 L1~L3节段三维重建与快速成型

    Institute of Scientific and Technical Information of China (English)

    程学进; 裴旭; 季蓉蓉; 朱雨富

    2013-01-01

    Apply the rapid prototyping manufacturing in the 3D reconstruction of solid model of lumbar .By separating the original CT image data according to threshold value ,filling and repairing the hole and generated the STL file of lumbar ,using Geomagic and UG NX software to complete the model of disc and assembly of lumbar .Finally,the model of lumbar L1~L3 segment was completed through FDM Vantage i rapid prototyping machine .%将快速成型技术运用于腰椎模型三维重建研究中,通过对原始CT图像进行阈值分割、填充及修补生成椎体STL文件,在此基础上采用Geomagic与UG NX软件完成椎间盘实体造型,最后在快速成型机上加工出了腰椎L1~L3节段实体模型。

  2. The Rolling Bearing Based on Pro/E Rapid Prototyping%基于Pro/E的滚动轴承快速成型

    Institute of Scientific and Technical Information of China (English)

    蒋勇; 武培军

    2014-01-01

    This paper is about a three-dimensional model of rolling bearings forming an integrated design , which starts from the structure of products, renders the 3D model by using PRO/E software, stratifies and prints through rapid prototyping software Aurora . Through development of rapid prototyping technology , this paper talked about this technology in detail and also was printed through rapid prototyping printer . This paper is intended to show the rapid prototyping technology can shorten the development cycle .%本论文主要是设计一体成型的滚动轴承三维模型,设计从产品的结构出发,利用三维绘图软件PRO/E绘制其三维模型,通过快速成型软件Aurora分层并进行实体打印。论文从快速成型技术发展出发,层层深入讲述此技术。最后通过快速成型打印机进行打印。论文意在表明快速成型技术能缩短研制周期。

  3. Exploiting machine learning algorithms for tree species classification in a semiarid woodland using RapidEye image

    CSIR Research Space (South Africa)

    Adelabu, S

    2013-11-01

    Full Text Available in semiarid environments. In this study, we examined the suitability of 5-band RapidEye satellite data for the classification of five tree species in mopane woodland of Botswana using machine leaning algorithms with limited training samples. We performed...

  4. Comparison of Conventional Methods and Laser-Assisted Rapid Prototyping for Manufacturing Fixed Dental Prostheses: An In Vitro Study

    Directory of Open Access Journals (Sweden)

    Giorgio Pompa

    2015-01-01

    Full Text Available This study assessed whether there are differences in marginal fit between laser-fusion and conventional techniques to produce fixed dental prostheses (FDPs. A master steel die with 2 abutments was produced to receive a posterior 4-unit FDPs and single copings. These experimental models were divided into three groups (n=20/group manufactured: group 1, Ni-Cr alloy, with a lost-wax casting technique; group 2, Co-Cr alloy, with selective laser melting (SLM; and group 3, yttria-tetragonal zirconia polycrystal (Y-TZP, with a milling system. All specimens were cut along the longitudinal axis and their adaptation was measured at the marginal and shoulder areas on the right and left sides of each abutment. Measurements were made using a stereomicroscope (×60 magnification and a scanning electron microscope (×800 magnification. The data were analyzed using one-way analysis of variance and the Bonferroni post hoc test, with a significance cutoff of 5%. Significant differences (P<0.05 were observed between group 3 and the other groups. The marginal opening was smallest with Co-Cr alloy substructures, while the shoulder opening was smallest with Ni-Cr alloy substructures. Within the limitations of this study, the marginal fit of an FDP is better with rapid prototyping (RP via SLM than conventional manufacturing systems.

  5. Rapid Industrial Prototyping and SoC Design of 3G/4G Wireless Systems Using an HLS Methodology

    Directory of Open Access Journals (Sweden)

    Cavallaro JosephR

    2006-01-01

    Full Text Available Many very-high-complexity signal processing algorithms are required in future wireless systems, giving tremendous challenges to real-time implementations. In this paper, we present our industrial rapid prototyping experiences on 3G/4G wireless systems using advanced signal processing algorithms in MIMO-CDMA and MIMO-OFDM systems. Core system design issues are studied and advanced receiver algorithms suitable for implementation are proposed for synchronization, MIMO equalization, and detection. We then present VLSI-oriented complexity reduction schemes and demonstrate how to interact these high-complexity algorithms with an HLS-based methodology for extensive design space exploration. This is achieved by abstracting the main effort from hardware iterations to the algorithmic C/C++ fixed-point design. We also analyze the advantages and limitations of the methodology. Our industrial design experience demonstrates that it is possible to enable an extensive architectural analysis in a short-time frame using HLS methodology, which significantly shortens the time to market for wireless systems.

  6. Rapid prototyping of all-solution-processed multi-lengthscale electrodes using polymer-induced thin film wrinkling

    Science.gov (United States)

    Gabardo, Christine M.; Adams-McGavin, Robert C.; Fung, Barnabas C.; Mahoney, Eric J.; Fang, Qiyin; Soleymani, Leyla

    2017-02-01

    Three-dimensional electrodes that are controllable over multiple lengthscales are very important for use in bioanalytical systems that integrate solid-phase devices with solution-phase samples. Here we present a fabrication method based on all-solution-processing and thin film wrinkling using smart polymers that is ideal for rapid prototyping of tunable three-dimensional electrodes and is extendable to large volume manufacturing. Although all-solution-processing is an attractive alternative to vapor-based techniques for low-cost manufacturing of electrodes, it often results in films suffering from low conductivity and poor substrate adhesion. These limitations are addressed here by using a smart polymer to create a conformal layer of overlapping wrinkles on the substrate to shorten the current path and embed the conductor onto the polymer layer. The structural evolution of these wrinkled electrodes, deposited by electroless deposition onto a nanoparticle seed layer, is studied at varying deposition times to understand its effects on structural parameters such as porosity, wrinkle wavelength and height. Furthermore, the effect of structural parameters on functional properties such as electro-active surface area and surface-enhanced Raman scattering is investigated. It is found that wrinkling of electroless-deposited thin films can be used to reduce sheet resistance, increase surface area, and enhance the surface-enhanced Raman scattering signal.

  7. Operative simulation of anterior clinoidectomy using a rapid prototyping model molded by a three-dimensional printer.

    Science.gov (United States)

    Okonogi, Shinichi; Kondo, Kosuke; Harada, Naoyuki; Masuda, Hiroyuki; Nemoto, Masaaki; Sugo, Nobuo

    2017-05-15

    As the anatomical three-dimensional (3D) positional relationship around the anterior clinoid process (ACP) is complex, experience of many surgeries is necessary to understand anterior clinoidectomy (AC). We prepared a 3D synthetic image from computed tomographic angiography (CTA) and magnetic resonance imaging (MRI) data and a rapid prototyping (RP) model from the imaging data using a 3D printer. The objective of this study was to evaluate anatomical reproduction of the 3D synthetic image and intraosseous region after AC in the RP model. In addition, the usefulness of the RP model for operative simulation was investigated. The subjects were 51 patients who were examined by CTA and MRI before surgery. The size of the ACP, thickness and length of the optic nerve and artery, and intraosseous length after AC were measured in the 3D synthetic image and RP model, and reproducibility in the RP model was evaluated. In addition, 10 neurosurgeons performed AC in the completed RP models to investigate their usefulness for operative simulation. The RP model reproduced the region in the vicinity of the ACP in the 3D synthetic image, including the intraosseous region, at a high accuracy. In addition, drilling of the RP model was a useful operative simulation method of AC. The RP model of the vicinity of ACP, prepared using a 3D printer, showed favorable anatomical reproducibility, including reproduction of the intraosseous region. In addition, it was concluded that this RP model is useful as a surgical education tool for drilling.

  8. Deep Proton Writing for the rapid prototyping of polymer micro-components for optical interconnects and optofluidics

    Science.gov (United States)

    Van Erps, Jürgen; Vervaeke, Michael; Ottevaere, Heidi; Hermanne, Alex; Thienpont, Hugo

    2013-07-01

    The use of photonics in data communication and numerous other industrial applications brought plenty of prospects for innovation and opened up different unexplored market opportunities. This is a major driving force for the fabrication of micro-optical and micro-mechanical structures and their accurate alignment and integration into opto-mechanical modules and systems. To this end, we present Deep Proton Writing (DPW) as a powerful rapid prototyping technology for such micro-components. The DPW process consists of bombarding polymer samples (PMMA or SU-8) with swift protons, which results after chemical processing steps in high-quality micro-optical components. One of the strengths of the DPW micro-fabrication technology is the ability to fabricate monolithic building blocks that include micro-optical and mechanical functionalities which can be precisely integrated into more complex photonic systems. In this paper we comment on how we shifted from using 8.3 to 16.5 MeV protons for DPW and give some examples of micro-optical and micro-mechanical components recently fabricated through DPW, targeting applications in optical interconnections and in optofluidics.

  9. Development of Rapid, Continuous Calibration Techniques and Implementation as a Prototype System for Civil Engineering Materials Evaluation

    Science.gov (United States)

    Scott, M. L.; Gagarin, N.; Mekemson, J. R.; Chintakunta, S. R.

    2011-06-01

    Until recently, civil engineering material calibration data could only be obtained from material sample cores or via time consuming, stationary calibration measurements in a limited number of locations. Calibration data are used to determine material propagation velocities of electromagnetic waves in test materials for use in layer thickness measurements and subsurface imaging. Limitations these calibration methods impose have been a significant impediment to broader use of nondestructive evaluation methods such as ground-penetrating radar (GPR). In 2006, a new rapid, continuous calibration approach was designed using simulation software to address these measurement limitations during a Federal Highway Administration (FHWA) research and development effort. This continuous calibration method combines a digitally-synthesized step-frequency (SF)-GPR array and a data collection protocol sequence for the common midpoint (CMP) method. Modeling and laboratory test results for various data collection protocols and materials are presented in this paper. The continuous-CMP concept was finally implemented for FHWA in a prototype demonstration system called the Advanced Pavement Evaluation (APE) system in 2009. Data from the continuous-CMP protocol is processed using a semblance/coherency analysis to determine material propagation velocities. Continuously calibrated pavement thicknesses measured with the APE system in 2009 are presented. This method is efficient, accurate, and cost-effective.

  10. Rapid Industrial Prototyping and SoC Design of 3G/4G Wireless Systems Using an HLS Methodology

    Directory of Open Access Journals (Sweden)

    Andres Takach

    2006-07-01

    Full Text Available Many very-high-complexity signal processing algorithms are required in future wireless systems, giving tremendous challenges to real-time implementations. In this paper, we present our industrial rapid prototyping experiences on 3G/4G wireless systems using advanced signal processing algorithms in MIMO-CDMA and MIMO-OFDM systems. Core system design issues are studied and advanced receiver algorithms suitable for implementation are proposed for synchronization, MIMO equalization, and detection. We then present VLSI-oriented complexity reduction schemes and demonstrate how to interact these high-complexity algorithms with an HLS-based methodology for extensive design space exploration. This is achieved by abstracting the main effort from hardware iterations to the algorithmic C/C++ fixed-point design. We also analyze the advantages and limitations of the methodology. Our industrial design experience demonstrates that it is possible to enable an extensive architectural analysis in a short-time frame using HLS methodology, which significantly shortens the time to market for wireless systems.

  11. Deep Proton Writing for the rapid prototyping of polymer micro-components for optical interconnects and optofluidics

    Energy Technology Data Exchange (ETDEWEB)

    Van Erps, Jürgen, E-mail: jurgen.van.erps@vub.ac.be; Vervaeke, Michael; Ottevaere, Heidi; Hermanne, Alex; Thienpont, Hugo

    2013-07-15

    The use of photonics in data communication and numerous other industrial applications brought plenty of prospects for innovation and opened up different unexplored market opportunities. This is a major driving force for the fabrication of micro-optical and micro-mechanical structures and their accurate alignment and integration into opto-mechanical modules and systems. To this end, we present Deep Proton Writing (DPW) as a powerful rapid prototyping technology for such micro-components. The DPW process consists of bombarding polymer samples (PMMA or SU-8) with swift protons, which results after chemical processing steps in high-quality micro-optical components. One of the strengths of the DPW micro-fabrication technology is the ability to fabricate monolithic building blocks that include micro-optical and mechanical functionalities which can be precisely integrated into more complex photonic systems. In this paper we comment on how we shifted from using 8.3 to 16.5 MeV protons for DPW and give some examples of micro-optical and micro-mechanical components recently fabricated through DPW, targeting applications in optical interconnections and in optofluidics.

  12. Rapid Dialogue Prototyping Methodology

    NARCIS (Netherlands)

    Bui Huu Trung, B.H.T.; Sojka, P.; Rajman, M.; Kopecek, I.; Melichar, M.; Pala, K.

    2004-01-01

    This paper is about the automated production of dialogue models. The goal is to propose and validate a methodology that allows the production of finalized dialogue models (i.e. dialogue models specific for given applications) in a few hours. The solution we propose for such a methodology, called the

  13. Performance Characterization and Auto-Ignition Performance of a Rapid Compression Machine

    Directory of Open Access Journals (Sweden)

    Hao Liu

    2014-09-01

    Full Text Available A rapid compression machine (RCM test bench is developed in this study. The performance characterization and auto-ignition performance tests are conducted at an initial temperature of 293 K, a compression ratio of 9.5 to 16.5, a compressed temperature of 650 K to 850 K, a driving gas pressure range of 0.25 MPa to 0.7 MPa, an initial pressure of 0.04 MPa to 0.09 MPa, and a nitrogen dilution ratio of 35% to 65%. A new type of hydraulic piston is used to address the problem in which the hydraulic buffer adversely affects the rapid compression process. Auto-ignition performance tests of the RCM are then performed using a DME–O2–N2 mixture. The two-stage ignition delay and negative temperature coefficient (NTC behavior of the mixture are observed. The effects of driving gas pressure, compression ratio, initial pressure, and nitrogen dilution ratio on the two-stage ignition delay are investigated. Results show that both the first-stage and overall ignition delays tend to increase with increasing driving gas pressure. The driving gas pressure within a certain range does not significantly influence the compressed pressure. With increasing compression ratio, the first-stage ignition delay is shortened, whereas the second-stage ignition delay is extended. With increasing initial pressure, both the first-stage and second-stage ignition delays are shortened. The second-stage ignition delay is shortened to a greater extent than that of the first-stage. With increasing nitrogen dilution ratio, the first-stage ignition delay is shortened, whereas the second-stage is extended. Thus, overall ignition delay presents different trends under various compression ratios and compressed pressure conditions.

  14. The Effect of Diluent Gases In The Shock Tube and Rapid Compression Machine

    Energy Technology Data Exchange (ETDEWEB)

    Silke, E; W?rmel, J; O?Conaire, M; Simmie, J; Curran, H

    2007-02-09

    Studying the details of hydrocarbon chemistry in an internal combustion engine is not straightforward. A number of factors, including varying conditions of temperature and pressure, complex fluid motions, as well as variation in the composition of gasoline, render a meaningful characterization of the combusting system difficult. Some simplified experimental laboratory devices offer an alternative to complex engine environments: they remove some of the complexities that exist in real engines but retain the ability to work under engine-relevant conditions. The choice of simplified experimental devices is limited by the range of temperature and pressure at which they can operate; only the shock tube and rapid compression machine (RCM) can reach engine-relevant temperatures and pressures quickly enough and yet withstand the high pressures that occur after the ignition event. Both devices, however, suffer a common drawback: the use of inert diluent gases has been shown to affect the measured ignition delay time under some experimental conditions. Interestingly, this effect appears to be opposite in the shock tube and RCM: in the comparative study of the carrier gases argon and nitrogen, argon decreases the ignition delay time in the shock tube, but increases it in the RCM. This observation is investigated in more detail in this study.

  15. Rapid and Efficient Synthesis of Silver Nanofluid Using Electrical Discharge Machining

    Directory of Open Access Journals (Sweden)

    Kuo-Hsiung Tseng

    2013-01-01

    Full Text Available The electrical discharge machining (EDM system has been proven feasible as a rapid and efficient method for silver nanofluid preparation. This study prepared the silver nano-fluid via EDM and investigated the relationship between its process parameters and product characteristics. The prior study had found that the silver nano-fluid prepared by EDM contained both silver nanoparticles and silver ions. Silver ions had revealed the cause of the high suspension of the silver nanoparticles. To examine the relationship between the stability of silver nanofluid and the process parameters, this study quantified the relationship of process parameters to the material removal rate (MRR of silver electrode and silver ion output rate (IOR in the fluid, in order to achieve the most effective process parameter condition. Furthermore, the stability of silver nano-fluid was analyzed by various devices, including UV-Vis spectroscopy, size-distribution, and Zeta-potential analyzer. The effects of MRR, IOR, particle size, Zeta-potential, and optical properties of silver nanofluid under different process parameters are also discussed.

  16. 三维打印快速成型人工下颌骨牙槽嵴方法的研究%Research on Three-dimensional Printing Rapid Prototyping of Artificial Mandibular Alveolar Bone

    Institute of Scientific and Technical Information of China (English)

    周建平; 谷文金; 梁楚华; 许燕

    2012-01-01

    快速成型与组织工程的结合是先进制造技术的一个重要发展方向.介绍了利用三维打印快速成型技术制造人工下颌骨牙槽嵴的工艺方法,并分析了这种方法的优势;设计了三维打印成型机的整体架构,并确定了三维打印成型人工下颌骨牙槽嵴的技术路线,进一步讨论了三维打印快速成型系统的路径规划问题;以Delphi7.0作为开发平台,对所选扫描方式的综合填充效果进行了动态仿真.%The combination of rapid prototyping and tissue engineering is one of advanced manufacturing technology's development trends. The method of using three-dimensional printing technology to produce artificial mandibular alveolar bone was introduced, and the advantages of this approach were analyzed. The overall architecture of three-dimensional printing prototyping machine was designed , the three-dimensional printing technical route of artificial mandibular alveolar bone was presented. Path planning of the three-dimensional printing rapid prototyping system was discussed. Taking Delphi7. 0 as development platform, comprehensive filled effect of the selected scan way was dynamically simulated.

  17. Fabrication and characterization of a rapid prototyped tissue engineering scaffold with embedded multicomponent matrix for controlled drug release

    Directory of Open Access Journals (Sweden)

    Chen M

    2012-08-01

    Full Text Available Muwan Chen,1,2 Dang QS Le,1,2 San Hein,2 Pengcheng Li,1 Jens V Nygaard,2 Moustapha Kassem,3 Jørgen Kjems,2 Flemming Besenbacher,2 Cody Bünger11Orthopaedic Research Lab, Aarhus University Hospital, Aarhus C, Denmark; 2Interdisciplinary Nanoscience Center (iNANO, Aarhus University, Aarhus C, Denmark; 3Department of Endocrinology and Metabolism, Odense University Hospital, Odense C, DenmarkAbstract: Bone tissue engineering implants with sustained local drug delivery provide an opportunity for better postoperative care for bone tumor patients because these implants offer sustained drug release at the tumor site and reduce systemic side effects. A rapid prototyped macroporous polycaprolactone scaffold was embedded with a porous matrix composed of chitosan, nanoclay, and β-tricalcium phosphate by freeze-drying. This composite scaffold was evaluated on its ability to deliver an anthracycline antibiotic and to promote formation of mineralized matrix in vitro. Scanning electronic microscopy, confocal imaging, and DNA quantification confirmed that immortalized human bone marrow-derived mesenchymal stem cells (hMSC-TERT cultured in the scaffold showed high cell viability and growth, and good cell infiltration to the pores of the scaffold. Alkaline phosphatase activity and osteocalcin staining showed that the scaffold was osteoinductive. The drug-release kinetics was investigated by loading doxorubicin into the scaffold. The scaffolds comprising nanoclay released up to 45% of the drug for up to 2 months, while the scaffold without nanoclay released 95% of the drug within 4 days. Therefore, this scaffold can fulfill the requirements for both bone tissue engineering and local sustained release of an anticancer drug in vitro. These results suggest that the scaffold can be used clinically in reconstructive surgery after bone tumor resection. Moreover, by changing the composition and amount of individual components, the scaffold can find application in other

  18. Error rate of multi-level rapid prototyping trajectories for pedicle screw placement in lumbar and sacral spine

    Institute of Scientific and Technical Information of China (English)

    Matjaz Merc; Igor Drstvensek; Matjaz Vogrin; Tomaz Brajlih; Tomaz Friedrich; Gregor Recnik

    2014-01-01

    Objective:Free-hand pedicle screw placement has a high incidence of pedicle perforation which can be reduced with fluoroscopy,navigation or an alternative rapid prototyping drill guide template.In our study the error rate of multi-level templates for pedicle screw placement in lumbar and sacral regions was evaluated.Methods:A case series study was performed on 11 patients.Seventy-two screws were implanted using multilevel drill guide templates manufactured with selective laser sintering.According to the optimal screw direction preoperatively defined,an analysis of screw misplacement was performed.Displacement,deviation and screw length difference were measured.The learning curve was also estimated.Results:Twelve screws (17%) were placed more than 3.125 mm out of its optimal position in the centre of pedicle.The tip of the 16 screws (22%) was misplaced more than 6.25 mm out of the predicted optimal position.According to our predefined goal,19 screws (26%) were implanted inaccurately.In 10 cases the screw length was selected incorrectly:1 (1%) screw was too long and 9 (13%) were too short.No clinical signs of neurovascular lesion were observed.Learning curve was insignificantly noticeable (P=0.129).Conclusion:In our study,the procedure of manufacturing and applying multi-level drill guide templates has a 26% chance of screw misplacement.However,that rate does not coincide with pedicle perforation incidence and neurovascular injury.These facts along with a comparison to compatible studies make it possible to summarize that multi-level templates are satisfactorily accurate and allow precise screw placement with a clinically irrelevant mistake factor.Therefore templates could potentially represent a useful tool for routine pedicle screw placement.

  19. Effect of annealing procedure on the bonding of ceramic to cobalt-chromium alloys fabricated by rapid prototyping.

    Science.gov (United States)

    Tulga, Ayca

    2017-08-22

    An annealing procedure is a heat treatment process to improve the mechanical properties of cobalt-chromium (Co-Cr) alloys. However, information is lacking about the effect of the annealing process on the bonding ability of ceramic to Co-Cr alloys fabricated by rapid prototyping. The purpose of this in vitro study was to evaluate the effects of the fabrication techniques and the annealing procedure on the shear bond strength of ceramic to Co-Cr alloys fabricated by different techniques. Ninety-six cylindrical specimens (10-mm diameter, 10-mm height) made of Co-Cr alloy were prepared by casting (C), milling (M), direct process powder-bed (LaserCUSING) with and without annealing (CL+, CL), and direct metal laser sintering (DMLS) with annealing (EL+) and without annealing (EL). After the application of ceramic to the metal specimens, the metal-ceramic bond strength was assessed using a shear force test at a crosshead speed of 0.5 mm/min. Shear bond strength values were statistically analyzed by 1-way ANOVA and Tukey multiple comparison tests (α=.05). Although statistically significant differences were found among the 3 groups (M, 29.87 ±2.06; EL, 38.92 ±2.04; and CL+, 40.93 ±2.21; P=.002), no significant differences were found among the others (P>.05). The debonding surfaces of all specimens exhibited mixed failure mode. These results showed that the direct process powder-bed method is promising in terms of metal-ceramic bonding ability. The manufacturing technique of Co-Cr alloys and the annealing process influence metal-ceramic bonding. Copyright © 2017 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  20. Mechatronics Education: From Paper Design to Product Prototype Using LEGO NXT Parts

    Science.gov (United States)

    Lofaro, Daniel M.; Le, Tony Truong Giang; Oh, Paul

    The industrial design cycle starts with design then simulation, prototyping, and testing. When the tests do not match the design requirements the design process is started over again. It is important for students to experience this process before they leave their academic institution. The high cost of the prototype phase, due to CNC/Rapid Prototype machine costs, makes hands on study of this process expensive for students and the academic institutions. This document shows that the commercially available LEGO NXT Robot kit is a viable low cost surrogate to the expensive industrial CNC/Rapid Prototype portion of the industrial design cycle.

  1. Rapid biofabrication of tubular tissue constructs by centrifugal casting in a decellularized natural scaffold with laser-machined micropores.

    Science.gov (United States)

    Kasyanov, Vladimir A; Hodde, Jason; Hiles, Michael C; Eisenberg, Carol; Eisenberg, Leonard; De Castro, Luis E F; Ozolanta, Iveta; Murovska, Modra; Draughn, Robert A; Prestwich, Glenn D; Markwald, Roger R; Mironov, Vladimir

    2009-01-01

    Centrifugal casting allows rapid biofabrication of tubular tissue constructs by suspending living cells in an in situ cross-linkable hydrogel. We hypothesize that introduction of laser-machined micropores into a decellularized natural scaffold will facilitate cell seeding by centrifugal casting and increase hydrogel retention, without compromising the biomechanical properties of the scaffold. Micropores with diameters of 50, 100, and 200 mum were machined at different linear densities in decellularized small intestine submucosa (SIS) planar sheets and tubular SIS scaffolds using an argon laser. The ultimate stress and ultimate strain values for SIS sheets with laser-machined micropores with diameter 50 mum and distance between holes as low as 714 mum were not significantly different from unmachined control SIS specimens. Centrifugal casting of GFP-labeled cells suspended in an in situ cross-linkable hyaluronan-based hydrogel resulted in scaffold recellularization with a high density of viable cells inside the laser-machined micropores. Perfusion tests demonstrated the retention of the cells encapsulated within the HA hydrogel in the microholes. Thus, an SIS scaffold with appropriately sized microholes can be loaded with hydrogel encapsulated cells by centrifugal casting to give a mechanically robust construct that retains the cell-seeded hydrogel, permitting rapid biofabrication of tubular tissue construct in a "bioreactor-free" fashion.

  2. Low Cost Rapid Response Spacecraft, (LCRRS): A Research Project in Low Cost Spacecraft Design and Fabrication in a Rapid Prototyping Environment

    Science.gov (United States)

    Spremo, Stevan; Bregman, Jesse; Dallara, Christopher D.; Ghassemieh, Shakib M.; Hanratty, James; Jackson, Evan; Kitts, Christopher; Klupar, Pete; Lindsay, Michael; Ignacio, Mas; hide

    2009-01-01

    The Low Cost Rapid Response Spacecraft (LCRRS) is an ongoing research development project at NASA Ames Research Center (ARC), Moffett Field, California. The prototype spacecraft, called Cost Optimized Test for Spacecraft Avionics and Technologies (COTSAT) is the first of what could potentially be a series of rapidly produced low-cost satellites. COTSAT has a target launch date of March 2009 on a SpaceX Falcon 9 launch vehicle. The LCRRS research system design incorporates use of COTS (Commercial Off The Shelf), MOTS (Modified Off The Shelf), and GOTS (Government Off The Shelf) hardware for a remote sensing satellite. The design concept was baselined to support a 0.5 meter Ritchey-Chretien telescope payload. This telescope and camera system is expected to achieve 1.5 meter/pixel resolution. The COTSAT team is investigating the possibility of building a fully functional spacecraft for $500,000 parts and $2,000,000 labor. Cost is dramatically reduced by using a sealed container, housing the bus and payload subsystems. Some electrical and RF designs were improved/upgraded from GeneSat-1 heritage systems. The project began in January 2007 and has yielded two functional test platforms. It is expected that a flight-qualified unit will be finished in December 2008. Flight quality controls are in place on the parts and materials used in this development with the aim of using them to finish a proto-flight satellite. For LEO missions the team is targeting a mission class requiring a minimum of six months lifetime or more. The system architecture incorporates several design features required by high reliability missions. This allows for a true skunk works environment to rapidly progress toward a flight design. Engineering and fabrication is primarily done in-house at NASA Ames with flight certifications on materials. The team currently employs seven Full Time Equivalent employees. The success of COTSATs small team in this effort can be attributed to highly cross trained

  3. 金属快速成型技术的研究进展%Research Review of Metal Rapid Prototyping Technology

    Institute of Scientific and Technical Information of China (English)

    单雪海; 周建平; 许燕

    2016-01-01

    介绍了国内外的金属快速成型技术的研究现状、 进展以及存在的问题,该技术主要包括:选择性激光烧结、 选区激光熔化、 激光近净成形和三维堆焊技术.最后,提出了金属快速成型技术未来发展的方向.%The research status, development and existing problems of metal rapid prototyping technology at home and abroad were introduced , which included selective laser sintering (SLS), selective laser melting (SLM), laser engineered net shaping (LENS) and three-dimensional welding.Finally several development direction of metal rapid prototyping technology were put forward.

  4. Research on Product Forming based on Rapid Prototype Technique%基于快速原型技术的产品成型研究

    Institute of Scientific and Technical Information of China (English)

    王卫东

    2011-01-01

    According to the principle of rapid prototype, the paper did the analysis and research of data processing and technological process of rapid prototype process, used UG software to design and develop products, at the same time did the functional analysis of the product model. Make product solid model with the use of rapid prototype equipment, on the basis of that, modified design proposals of the product and did the evaluation oF design.%从快速原型的原理出发对快速原型技术的数据处理和工艺方法进行了分析和研究,并利用UG软件进行产品设计与开发,同时对产品模型进行功能分析,利用快速原型设备制作出产品的实体模型,在此基础上对产品设计方案进行了修改与设计评价.

  5. Application of 3D rapid prototyping technology in posterior corrective surgery for Lenke 1 adolescent idiopathic scoliosis patients.

    Science.gov (United States)

    Yang, Mingyuan; Li, Chao; Li, Yanming; Zhao, Yingchuan; Wei, Xianzhao; Zhang, Guoyou; Fan, Jianping; Ni, Haijian; Chen, Ziqiang; Bai, Yushu; Li, Ming

    2015-02-01

    A retrospective study to evaluate the effectiveness of 3-dimensional rapid prototyping (3DRP) technology in corrective surgery for Lenke 1 adolescent idiopathic scoliosis (AIS) patients. 3DRP technology has been widely used in medical field; however, no study has been performed on the effectiveness of 3DRP technology in corrective surgery for Lenke 1 AIS patients. Lenke 1 AIS patients who were preparing to undergo posterior corrective surgery from a single center between January 2010 and January 2012 were included in this analysis. Patients were divided into 2 groups. In group A, 3-dimensional (3D) printing technology was used to create subject-specific spine models in the preoperative planning process. Group B underwent posterior corrective surgery as usual (by free hand without image guidance). Perioperative and postoperative clinical outcomes were compared between 2 groups, including operation time, perioperative blood loss, transfusion volume, postoperative hemoglobin (Hb), postoperative complications, and length of hospital stay. Radiological outcomes were also compared, including the assessment of screw placement, postoperative Cobb angle, coronal balance, sagittal vertical axis, thoracic kyphosis, and lumbar lordosis. Subgroup was also performed according to the preoperative Cobb angle: mean Cobb angle 50°. Besides, economic evaluation was also compared between 2 groups. A total of 126 patients were included in this study (group A, 50 and group B, 76). Group A had significantly shorter operation time, significantly less blood loss and transfusion volume, and higher postoperative Hb (all, P 0.05). There was also no significant difference in misplacement of screws in total populations (16.90% vs 18.82%, P = 0.305), whereas a low misplacement rate of pedicle screws was observed in patients whose mean Cobb angle was >50° (9.15% vs 13.03%, P = 0.02). Besides, using 3DRP increased the economic burden of patients (157,000 ± 9948.85 Ren Min Bi

  6. Assessment of a virtual functional prototyping process for the rapid manufacture of passive-dynamic ankle-foot orthoses.

    Science.gov (United States)

    Schrank, Elisa S; Hitch, Lester; Wallace, Kevin; Moore, Richard; Stanhope, Steven J

    2013-10-01

    Passive-dynamic ankle-foot orthosis (PD-AFO) bending stiffness is a key functional characteristic for achieving enhanced gait function. However, current orthosis customization methods inhibit objective premanufacture tuning of the PD-AFO bending stiffness, making optimization of orthosis function challenging. We have developed a novel virtual functional prototyping (VFP) process, which harnesses the strengths of computer aided design (CAD) model parameterization and finite element analysis, to quantitatively tune and predict the functional characteristics of a PD-AFO, which is rapidly manufactured via fused deposition modeling (FDM). The purpose of this study was to assess the VFP process for PD-AFO bending stiffness. A PD-AFO CAD model was customized for a healthy subject and tuned to four bending stiffness values via VFP. Two sets of each tuned model were fabricated via FDM using medical-grade polycarbonate (PC-ISO). Dimensional accuracy of the fabricated orthoses was excellent (average 0.51 ± 0.39 mm). Manufacturing precision ranged from 0.0 to 0.74 Nm/deg (average 0.30 ± 0.36 Nm/deg). Bending stiffness prediction accuracy was within 1 Nm/deg using the manufacturer provided PC-ISO elastic modulus (average 0.48 ± 0.35 Nm/deg). Using an experimentally derived PC-ISO elastic modulus improved the optimized bending stiffness prediction accuracy (average 0.29 ± 0.57 Nm/deg). Robustness of the derived modulus was tested by carrying out the VFP process for a disparate subject, tuning the PD-AFO model to five bending stiffness values. For this disparate subject, bending stiffness prediction accuracy was strong (average 0.20 ± 0.14 Nm/deg). Overall, the VFP process had excellent dimensional accuracy, good manufacturing precision, and strong prediction accuracy with the derived modulus. Implementing VFP as part of our PD-AFO customization and manufacturing framework, which also includes fit customization, provides a novel and powerful method to

  7. Plug-and-play paper-based toolkit for rapid prototyping of microfluidics and electronics towards point-of-care diagnostic solutions

    CSIR Research Space (South Africa)

    Smith, S

    2015-11-01

    Full Text Available -1 RAPDASA 2015 conference, Roodevallei, Pretoria, 4 - 6 November 2015 PLUG-AND-PLAY PAPER-BASED TOOLKIT FOR RAPID PROTOTYPING OF MICROFLUIDICS AND ELECTRONICS TOWARDS POINT-OF-CARE DIAGNOSTIC SOLUTIONS S. Smith1*, K. Moodley2 & K. Land3 1,2,3... Department of Materials Science and Manufacturing Council for Scientific and Industrial Research, South Africa 1ssmith@csir.co.za, 2kmoodley2@csir.co.za, 3kland@csir.co.za Abstract We present a plug-and-play toolkit for the rapid assembly of paper...

  8. Gasoline surrogate modeling of gasoline ignition in a rapid compression machine and comparison to experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mehl, M; Kukkadapu, G; Kumar, K; Sarathy, S M; Pitz, W J; Sung, S J

    2011-09-15

    The use of gasoline in homogeneous charge compression ignition engines (HCCI) and in duel fuel diesel - gasoline engines, has increased the need to understand its compression ignition processes under engine-like conditions. These processes need to be studied under well-controlled conditions in order to quantify low temperature heat release and to provide fundamental validation data for chemical kinetic models. With this in mind, an experimental campaign has been undertaken in a rapid compression machine (RCM) to measure the ignition of gasoline mixtures over a wide range of compression temperatures and for different compression pressures. By measuring the pressure history during ignition, information on the first stage ignition (when observed) and second stage ignition are captured along with information on the phasing of the heat release. Heat release processes during ignition are important because gasoline is known to exhibit low temperature heat release, intermediate temperature heat release and high temperature heat release. In an HCCI engine, the occurrence of low-temperature and intermediate-temperature heat release can be exploited to obtain higher load operation and has become a topic of much interest for engine researchers. Consequently, it is important to understand these processes under well-controlled conditions. A four-component gasoline surrogate model (including n-heptane, iso-octane, toluene, and 2-pentene) has been developed to simulate real gasolines. An appropriate surrogate mixture of the four components has been developed to simulate the specific gasoline used in the RCM experiments. This chemical kinetic surrogate model was then used to simulate the RCM experimental results for real gasoline. The experimental and modeling results covered ultra-lean to stoichiometric mixtures, compressed temperatures of 640-950 K, and compression pressures of 20 and 40 bar. The agreement between the experiments and model is encouraging in terms of first

  9. Machinability of Stellite 6 hardfacing

    Science.gov (United States)

    Benghersallah, M.; Boulanouar, L.; Le Coz, G.; Devillez, A.; Dudzinski, D.

    2010-06-01

    This paper reports some experimental findings concerning the machinability at high cutting speed of nickel-base weld-deposited hardfacings for the manufacture of hot tooling. The forging work involves extreme impacts, forces, stresses and temperatures. Thus, mould dies must be extremely resistant. The aim of the project is to create a rapid prototyping process answering to forging conditions integrating a Stellite 6 hardfacing deposed PTA process. This study talks about the dry machining of the hardfacing, using a two tips machining tool and a high speed milling machine equipped by a power consumption recorder Wattpilote. The aim is to show the machinability of the hardfacing, measuring the power and the tip wear by optical microscope and white light interferometer, using different strategies and cutting conditions.

  10. Machinability of Stellite 6 hardfacing

    Directory of Open Access Journals (Sweden)

    Dudzinski D.

    2010-06-01

    Full Text Available This paper reports some experimental findings concerning the machinability at high cutting speed of nickel-base weld-deposited hardfacings for the manufacture of hot tooling. The forging work involves extreme impacts, forces, stresses and temperatures. Thus, mould dies must be extremely resistant. The aim of the project is to create a rapid prototyping process answering to forging conditions integrating a Stellite 6 hardfacing deposed PTA process. This study talks about the dry machining of the hardfacing, using a two tips machining tool and a high speed milling machine equipped by a power consumption recorder Wattpilote. The aim is to show the machinability of the hardfacing, measuring the power and the tip wear by optical microscope and white light interferometer, using different strategies and cutting conditions.

  11. Shape memory actuated sliding mechanism for rapid switching between button-patterns for adapted human-machine interaction at different automatization levels in automobiles

    Directory of Open Access Journals (Sweden)

    Sivaperuman Kalairaj Manivannan

    2017-01-01

    Full Text Available Almost all electronics and mechanical equipment have controllers to control the entire or certain tasks. These controllers respond to various types of inputs and performs the function accordingly. One type of input given to the controller is the touch and these controllers which use human touch has touch screen to act as the medium. The touch screen does not give haptic feedback to the users whereas the buttons normally take up more space and cause disturbance and confusion in recognizing the state and the function of the buttons. In this paper, we propose a simple sliding mechanism for rapid switching between different button patterns, in which the buttons remain flat in the surface when inactive and protrude out of the surface when active. The design and simulation are carried out on SolidWorks and the prototypes are fabricated and tested. This mechanism incorporated in the buttons and installed in an automobile, increases the level of automation and enhances the human-machine interaction.

  12. Effects of carbon fibres on the life cycle assessment of additively manufactured injection moulding inserts for rapid prototyping

    DEFF Research Database (Denmark)

    Hofstätter, Thomas; Bey, Niki; Mischkot, Michael

    2017-01-01

    properties and lifetime. The additively manufactured inserts are compared to the standard materials steel, aluminium and brass. The investigated part of the production and prototyping phase considers the insert itself, the moulded part, and resulting waste material of the injection moulding process....

  13. AVSynDEx: A Rapid Prototyping Process Dedicated to the Implementation of Digital Image Processing Applications on Multi-DSP and FPGA Architectures

    Directory of Open Access Journals (Sweden)

    Virginie Fresse

    2002-09-01

    Full Text Available We present AVSynDEx (concatenation of AVS + SynDEx, a rapid prototyping process aiming to the implementation of digital signal processing applications on mixed architectures (multi-DSP + FPGA. This process is based on the use of widely available and efficient CAD tools established along the design process so that most of the implementation tasks become automatic. These tools and architectures are judiciously selected and integrated during the implementation process to help a signal processing specialist without relevant hardware experience. We have automated the translation between the different levels of the process to increase and secure it. One main advantage is that only a signal processing designer is needed, all the other specialized manual tasks being transparent in this prototyping methodology, hereby reducing the implementation time.

  14. Application of Rapid Prototyping to the Investment Casting of Test Hardware (MSFC Center Director's Discretionary Fund Final Report, Project No. 98-08)

    Science.gov (United States)

    Cooper, K. G.; Wells, D.

    2000-01-01

    Investment casting masters of a selected propulsion hardware component, a fuel pump housing, were rapid prototyped on the several processes in-house, along with the new Z-Corp process acquired through this project. Also, tensile samples were prototyped and cast using the same significant parameters. The models were then shelled in-house using a commercial grade zircon-based slurry and stucco technique. Next, the shelled models were fired and cast by our in-house foundry contractor (IITRI), with NASA-23, a commonly used test hardware metal. The cast models are compared by their surface finish and overall appearance (i.e., the occurrence of pitting, warping, etc.), as well as dimensional accuracy.

  15. Rapid Prediction of Bacterial Heterotrophic Fluxomics Using Machine Learning and Constraint Programming

    Science.gov (United States)

    Wu, Stephen Gang; Wang, Yuxuan; Jiang, Wu; Oyetunde, Tolutola; Yao, Ruilian; Zhang, Xuehong; Shimizu, Kazuyuki; Tang, Yinjie J.; Bao, Forrest Sheng

    2016-01-01

    13C metabolic flux analysis (13C-MFA) has been widely used to measure in vivo enzyme reaction rates (i.e., metabolic flux) in microorganisms. Mining the relationship between environmental and genetic factors and metabolic fluxes hidden in existing fluxomic data will lead to predictive models that can significantly accelerate flux quantification. In this paper, we present a web-based platform MFlux (http://mflux.org) that predicts the bacterial central metabolism via machine learning, leveraging data from approximately 100 13C-MFA papers on heterotrophic bacterial metabolisms. Three machine learning methods, namely Support Vector Machine (SVM), k-Nearest Neighbors (k-NN), and Decision Tree, were employed to study the sophisticated relationship between influential factors and metabolic fluxes. We performed a grid search of the best parameter set for each algorithm and verified their performance through 10-fold cross validations. SVM yields the highest accuracy among all three algorithms. Further, we employed quadratic programming to adjust flux profiles to satisfy stoichiometric constraints. Multiple case studies have shown that MFlux can reasonably predict fluxomes as a function of bacterial species, substrate types, growth rate, oxygen conditions, and cultivation methods. Due to the interest of studying model organism under particular carbon sources, bias of fluxome in the dataset may limit the applicability of machine learning models. This problem can be resolved after more papers on 13C-MFA are published for non-model species. PMID:27092947

  16. Rapid Prediction of Bacterial Heterotrophic Fluxomics Using Machine Learning and Constraint Programming.

    Directory of Open Access Journals (Sweden)

    Stephen Gang Wu

    2016-04-01

    Full Text Available 13C metabolic flux analysis (13C-MFA has been widely used to measure in vivo enzyme reaction rates (i.e., metabolic flux in microorganisms. Mining the relationship between environmental and genetic factors and metabolic fluxes hidden in existing fluxomic data will lead to predictive models that can significantly accelerate flux quantification. In this paper, we present a web-based platform MFlux (http://mflux.org that predicts the bacterial central metabolism via machine learning, leveraging data from approximately 100 13C-MFA papers on heterotrophic bacterial metabolisms. Three machine learning methods, namely Support Vector Machine (SVM, k-Nearest Neighbors (k-NN, and Decision Tree, were employed to study the sophisticated relationship between influential factors and metabolic fluxes. We performed a grid search of the best parameter set for each algorithm and verified their performance through 10-fold cross validations. SVM yields the highest accuracy among all three algorithms. Further, we employed quadratic programming to adjust flux profiles to satisfy stoichiometric constraints. Multiple case studies have shown that MFlux can reasonably predict fluxomes as a function of bacterial species, substrate types, growth rate, oxygen conditions, and cultivation methods. Due to the interest of studying model organism under particular carbon sources, bias of fluxome in the dataset may limit the applicability of machine learning models. This problem can be resolved after more papers on 13C-MFA are published for non-model species.

  17. Rapid Prediction of Bacterial Heterotrophic Fluxomics Using Machine Learning and Constraint Programming.

    Science.gov (United States)

    Wu, Stephen Gang; Wang, Yuxuan; Jiang, Wu; Oyetunde, Tolutola; Yao, Ruilian; Zhang, Xuehong; Shimizu, Kazuyuki; Tang, Yinjie J; Bao, Forrest Sheng

    2016-04-01

    13C metabolic flux analysis (13C-MFA) has been widely used to measure in vivo enzyme reaction rates (i.e., metabolic flux) in microorganisms. Mining the relationship between environmental and genetic factors and metabolic fluxes hidden in existing fluxomic data will lead to predictive models that can significantly accelerate flux quantification. In this paper, we present a web-based platform MFlux (http://mflux.org) that predicts the bacterial central metabolism via machine learning, leveraging data from approximately 100 13C-MFA papers on heterotrophic bacterial metabolisms. Three machine learning methods, namely Support Vector Machine (SVM), k-Nearest Neighbors (k-NN), and Decision Tree, were employed to study the sophisticated relationship between influential factors and metabolic fluxes. We performed a grid search of the best parameter set for each algorithm and verified their performance through 10-fold cross validations. SVM yields the highest accuracy among all three algorithms. Further, we employed quadratic programming to adjust flux profiles to satisfy stoichiometric constraints. Multiple case studies have shown that MFlux can reasonably predict fluxomes as a function of bacterial species, substrate types, growth rate, oxygen conditions, and cultivation methods. Due to the interest of studying model organism under particular carbon sources, bias of fluxome in the dataset may limit the applicability of machine learning models. This problem can be resolved after more papers on 13C-MFA are published for non-model species.

  18. A MATLAB Library for Rapid Prototyping of Wireless Communications Algorithms with the Universal Software Radio Peripheral (USRP) Radio Family

    Science.gov (United States)

    2013-06-01

    Peripheral (USRP) family of radio hardware using MATLAB. This library enables fast prototyping of algorithms on SDRs. 15. SUBJECT TERMS USRP, MATLAB, GNU ...code) (301) 394-3102 Standard Form 298 (Rev. 8/98) Prescribed by ANSI Std. Z39.18 Contents 1. Introduction 1 1.1 Challenges of GNU Radio ...multiply conjugate cc block (conjugate multiply) in GNU Radio . Arrows denote inheritance from the target block. Note the complexity of the hierarchy

  19. 快速成型技术在汽车制造中的应用%Application of Rapid Prototyping Technology in Automobile Manufacturing

    Institute of Scientific and Technical Information of China (English)

    郭红长

    2015-01-01

    With the development of science and technology,modern advanced science and technology is more and more used in automobile manufacturing.People have higher and higher requirements in the safety and comfortableness of the car, which has sped up the rapid development of the automobile manufacturing industry.The application of rapid prototyping tech-nology in automobile manufacturing can effectively shorten the manufacturing cycle,save manufacturing cost,improve the quality of the car.This paper briefly introduces the application of rapid prototyping technology in automotive manufacturing.%随着科技的发展,现代先进的科学技术被越来越多的应用于汽车制造中,人们对汽车在安全、舒适等方面的要求逐渐提高,这些都加快了汽车制造业的快速发展。将快速成型技术应用到汽车制造中,可以有效缩短制造周期、节约制造成本、提高汽车质量,文章简要介绍了快速成型技术在汽车制造中的应用。

  20. Method for Virtual Prototyping of Cabins of Mining Machines Operators / Metoda Wirtualnego Prototypowania Kabin Operatorów Maszyn Górniczych

    Science.gov (United States)

    Tokarczyk, Jarosław

    2015-03-01

    Method for virtual prototyping of cabins of mining machines operators is presented in the light of anthropotechnical assessment criteria. Anthropotechnical criteria and design of models of anthropometric features, which are used for assessment of design solutions in the aspect of safety criterion, are divided and discussed. Developed virtual prototyping method for assessment of cabin of underground locomotive operator was used. Initial simulation was made with use of Finite Element Method. W artykule przedstawiono metodę wirtualnego prototypowania kabin operatorów maszyn górniczych w świetle antropotechnicznych kryteriów oceny. Dokonano podziału i omówiono kryteria antropotechniczne. Przedstawiono definicję kryterium urazu głowy HIC (ang. Head Injury Criterion) oraz prawdopodobieństwo wystąpienia urazu głowy w funkcji wartości parametru HIC. Zaprezentowano budowę modeli cech antropometrycznych, dedykowanych do oceny rozwiązań konstrukcyjnych w aspekcie kryterium bezpieczeństwa wraz z opisem statycznych i dynamicznych cech antropometrycznych. Omówiono proces tworzenia wirtualnego odpowiednika manekina do testów zderzeniowych, tzw. modelu ATB (ang. Articulated Total Body). Podano odniesienia do norm dotyczących konstrukcji chroniących operatorów przed spadającymi przedmiotami. Przedstawiono schemat metody wirtualnego prototypowania kabin operatorów w aspekcie kryterium bezpieczeństwa. Zastosowano opracowaną metodę wirtualnego prototypowania do oceny kabiny operatora lokomotywy dołowej. Omówiono główne elementy składowe modelu obliczeniowego. Zadanie rozwiązano przy użyciu metody elementów skończonych. Przedstawiono wstępne wyniki symulacji, tj. obliczono parametr HIC dla zadanych warunków brzegowych. W podsumowaniu zaprezentowano główne cele wirtualnego prototypowania kabin operatorów dla kryterium bezpieczeństwa. Zwrócono uwagę na uniwersalność zastosowanej metody.

  1. Rapid fabrication of miniature lens arrays by four-axis single point diamond machining.

    Science.gov (United States)

    McCall, Brian; Tkaczyk, Tomasz S

    2013-02-11

    A novel method for fabricating lens arrays and other non-rotationally symmetric free-form optics is presented. This is a diamond machining technique using 4 controlled axes of motion - X, Y, Z, and C. As in 3-axis diamond micro-milling, a diamond ball endmill is mounted to the work spindle of a 4-axis ultra-precision computer numerical control (CNC) machine. Unlike 3-axis micro-milling, the C-axis is used to hold the cutting edge of the tool in contact with the lens surface for the entire cut. This allows the feed rates to be doubled compared to the current state of the art of micro-milling while producing an optically smooth surface with very low surface form error and exceptionally low radius error.

  2. 快速成形技术在全耳再造术中的临床应用%Clinical Application of Rapid Prototyping Technology in Ear Reconstruction

    Institute of Scientific and Technical Information of China (English)

    褚燕军; 王明刚; 柴岗

    2014-01-01

    目的:探讨快速成形技术在全耳再造术中的临床应用。方法螺旋CT扫描获取患者健侧外耳影像数据,经Mimics软件转换成STL格式文件,建模后通过镜像技术应用于快速成形系统,构建患侧外耳三维模型,在二期法全耳再造中用于术中指导一期患侧小耳的自体肋软骨耳支架的雕刻及二期颅耳角的个性化重建。结果自2012年至今采用快速成形技术构建患侧小耳模型9例,重建外耳亚结构单位大于10个,颅耳角成形稳定。随访6~13个月,患者及家属满意。结论应用快速成形技术构建外耳三维模型,相对于传统二维胶片模型更为直观、立体,值得临床应用。%Objective To explore the clinical application of rapid prototyping technology in ear reconstruction. Methods Image data of spiral CT scanning of normal side ear was converted into STL format files by the Mimics software. 3D model of affected ear was obtained by rapid prototyping system after modeling through image technique. Then the 3D model was guided for autologous rib cartilage bracket carving in stage one of ear reconstruction and individual reconstruction of cranio-auricular angle in stage two of ear reconstruction. Results Since 2012, 9 models of microtia were built by rapid prototyping technology. More than 10 substructure units of external ear were reconstructed. Cranio-auricular angle was stable. Patients were followed up for 6-13 months and were satisfied with the ear appearance. Conclusion Comparing with traditional two-dimensional film model, using rapid prototyping technology for the reconstruction of 3-D model of external ear is more intuitive and stereoscopic, and is worthy of clinical application.

  3. Design of control system rapid prototyping for suborbital reusable launch vehicle%亚轨道飞行器控制系统快速原型设计

    Institute of Scientific and Technical Information of China (English)

    毛瑞; 李新国; 泮斌峰

    2014-01-01

    In order to achieve the fast, cheap, efficient and other design requirements for flight vehicle control system, the design of suborbital spacecraft control system based on rapid control prototyping technology is proposed, and the design of hardware system, software system and real-time simulation is done in this paper. The system consists of the overall control computer, two real-time numerical simulation computers, VMIC, hardware interfaces, physical devices and other components. The six degrees of freedom mathematical model of SRLV re-entry process were built. The control distribution and classical control methods for attitude control is designed, too. RtFly platform is selected to the distributed rapid prototyping simulation. Simulation results show that the control parameter adjustment convenient, real-time system is good, rapid control prototyping technology can be effectively applied to aircraft control system design. The result of Simulation shows that the control parameters are easy to adjust and optimize, and the system has good real-time performance. Rapid control prototyping technology could be effectively applied to aircraft control system design.%为了实现对飞行器控制系统的快速、廉价、高效等设计需求,提出了一种基于快速控制原型技术的亚轨道飞行器控制系统设计方案,并完成系统的软硬件设计与实时仿真。该系统由总体控制计算机、两台实时数值仿真机、VMIC、硬件接口以及物理设备等组成,建立了亚轨道飞行器再入阶段六自由度运动模型,设计控制分配并采用经典控制方法进行姿态控制,通过RtFly平台进行分布式快速原型仿真。仿真结果表明,控制参数调节方便,系统实时性良好,快速控制原型技术可以有效应用于飞行器控制系统设计。

  4. The Chasm Green Machine: A Rapid Data Acquisition and Mapping System For Direct Observation of Shallow Hydrological Processes.

    Science.gov (United States)

    Quinn, P.; Merrett, S.

    CHASM (Catchment Hydrology and Sustainable Management) is a major UK funded project investigating all aspects of hydrological observation from point to basin scale. The project includes a mobile instrumentation component, which is now referred to as the 'Green Machine'. This research facility includes an All Terrain Vehicle, an on board high resolution GPS mapping and navigation system, an EM31, an EM38 and a Seistronix seismic kit. The goal of the project is to observe and map unsaturated and saturated zone hydrological processes within soils and drift through repeated map- ping campaigns. The hydrogeophysics kit will be validated against a dense series of ground based observations of soil moisture deficit, suction and peizometric logging instruments. The Green Machine also includes a portable drilling and coring kit that can reach 10m in depth. Thus, the EM31 will attempt to map macroscale fluxes in the water table position, the EM38 will attempt to map the soil moisture deficit, and the seismic profile will show the depth of soil and drift. This 'go anywhere', rapid mapping facility will attempt to map hydrological processes in 4 dimensions in a non- intrusive and extensive manner. Whilst this paper will reflect only the experimental design and some early results, it is hoped that the Green Machine will play an active role in the future of hydrogeophysical research.

  5. Devised Guidelines of Rapid Post-Editing in Machine Translation Out⁃put of Mark on Some Aspects

    Institute of Scientific and Technical Information of China (English)

    屈亚媛; 王庆怡

    2012-01-01

      One of uses of machine translation (MT), is helping readers to read for the gist of a foreign text through a draft translation produced by MT engines. Rapid post-editing, as Jeffrey Allen defines it as a“strictly minimal editing on texts in order to remove blatant and significant errors without considering stylistic issues”, can help present the reader with a roughly comprehensible translation as quickly as possible. The purpose of this article is on a proposed set of rapid post-editing guidelines for Biblical Chinese-English MT, with its application on editing the English MT version of Chapter one of Mark (马尔谷福音) of the Chinese Catholic Bible (天主教思高本圣经) as an example.

  6. Usefulness of computed tomography in pre-surgical evaluation of maxillo-facial pathology with rapid prototyping and surgical pre-planning by virtual reality.

    Science.gov (United States)

    Toso, Francesco; Zuiani, Chiara; Vergendo, Maurizio; Salvo, Iolanda; Robiony, Massimo; Politi, Massimo; Bazzocchi, Massimo

    2005-01-01

    To validate a protocol for creating virtual models to be used in the construction of solid prototypes useful for the planning-simulation of maxillo-facial surgery, in particular for very complex anatomic and pathologic problems. To optimize communications between the radiology, engineering and surgical laboratories. We studied 16 patients with different clinical problems of the maxillo-facial district. Exams were performed with multidetector computed tomography (MDCT) and single slice computed tomography (SDCT) with axial scans and collimation of 0.5-2 mm, and reconstruction interval of 1 mm. Subsequently we performed 2D multiplanar reconstructions and 3D volume-rendering reconstructions. We exported the DICOM images to the engineering laboratory, to recognize and isolate the bony structures by software. With these data the solid prototypes were generated using stereolitography. To date, surgery has been preformed on 12 patients after simulation of the procedure on the stereolithographyc model. The solid prototypes constructed in the difficult cases were sufficiently detailed despite problems related to the artefacts generated by dental fillings an d prostheses. In the remaining cases the MPR/3D images were sufficiently detailed for surgical planning. The surgical results were excellent in all patients who underwent surgery, and the surgeons were satisfied with the improvement in quality and the reduction in time required for the procedure. MDCT enables rapid prototyping using solid replication, which was very helpful in maxillo-facial surgery, despite problems related to artifacts due to dental fillings and prosthesis within the acquisition field; solutions for this problem are work in progress. The protocol used for communication between the different laboratories was valid and reproducible.

  7. Time-resolved temperature measurements in a rapid compression machine using quantum cascade laser absorption in the intrapulse mode

    KAUST Repository

    Nasir, Ehson Fawad

    2016-07-16

    A temperature sensor based on the intrapulse absorption spectroscopy technique has been developed to measure in situ temperature time-histories in a rapid compression machine (RCM). Two quantum-cascade lasers (QCLs) emitting near 4.55μm and 4.89μm were operated in pulsed mode, causing a frequency "down-chirp" across two ro-vibrational transitions of carbon monoxide. The down-chirp phenomenon resulted in large spectral tuning (δν ∼2.8cm-1) within a single pulse of each laser at a high pulse repetition frequency (100kHz). The wide tuning range allowed the application of the two-line thermometry technique, thus making the sensor quantitative and calibration-free. The sensor was first tested in non-reactive CO-N2 gas mixtures in the RCM and then applied to cases of n-pentane oxidation. Experiments were carried out for end of compression (EOC) pressures and temperatures ranging 9.21-15.32bar and 745-827K, respectively. Measured EOC temperatures agreed with isentropic calculations within 5%. Temperature rise measured during the first-stage ignition of n-pentane is over-predicted by zero-dimensional kinetic simulations. This work presents, for the first time, highly time-resolved temperature measurements in reactive and non-reactive rapid compression machine experiments. © 2016 Elsevier Ltd.

  8. Correction of facial asymmetry associated with vertical maxillary excess and mandibular prognathism by combined orthognathic surgery and guiding templates and splints fabricated by rapid prototyping technique.

    Science.gov (United States)

    Ying, B; Ye, N; Jiang, Y; Liu, Y; Hu, J; Zhu, S

    2015-11-01

    The facial asymmetry associated with vertical maxillary excess and mandibular prognathism is one of the more complicated types in the field of oral and maxillofacial surgery. The purpose of this study was to investigate the efficacy of combined orthognathic surgeries, together with guiding templates and splints fabricated by rapid prototyping technique, for the correction of facial asymmetry. Fourteen patients with facial asymmetry associated with vertical maxillary excess and mandibular prognathism were included. A maxillary Le Fort I osteotomy, a sagittal split ramus osteotomy on the shorter side of the face, and an intraoral vertical ramus osteotomy on the longer side of the face were performed with the aid of guiding templates and splints fabricated by rapid prototyping technique. Parameters reflecting maxillary canting, ramal inclination, mandibular deviation, and chin inclination were measured before surgery, 7 days after surgery, and 1 year after surgery, and compared. Significant differences in these parameters were found between the two sides preoperatively, whereas no differences were observed postoperatively. Facial asymmetry was corrected in all patients with satisfactory outcomes. In conclusion, combined orthognathic surgery and guiding templates and splints can offer improvements in accuracy, complexity, and duration over traditional procedures for the correction of facial asymmetry associated with vertical maxillary excess and mandibular prognathism.

  9. Nondestructive and rapid detection of potato black heart based on machine vision technology

    Science.gov (United States)

    Tian, Fang; Peng, Yankun; Wei, Wensong

    2016-05-01

    Potatoes are one of the major food crops in the world. Potato black heart is a kind of defect that the surface is intact while the tissues in skin become black. This kind of potato has lost the edibleness, but it's difficult to be detected with conventional methods. A nondestructive detection system based on the machine vision technology was proposed in this study to distinguish the normal and black heart of potatoes according to the different transmittance of them. The detection system was equipped with a monochrome CCD camera, LED light sources for transmitted illumination and a computer. Firstly, the transmission images of normal and black heart potatoes were taken by the detection system. Then the images were processed by algorithm written with VC++. As the transmitted light intensity was influenced by the radial dimension of the potato samples, the relationship between the grayscale value and the potato radial dimension was acquired by analyzing the grayscale value changing rule of the transmission image. Then proper judging condition was confirmed to distinguish the normal and black heart of potatoes after image preprocessing. The results showed that the nondestructive system built coupled with the processing methods was accessible for the detection of potato black heart at a considerable accuracy rate. The transmission detection technique based on machine vision is nondestructive and feasible to realize the detection of potato black heart.

  10. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Directory of Open Access Journals (Sweden)

    Toru Okabe

    2011-10-01

    Full Text Available This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23 specimens fabricated by a laser beam melting (LBM and an electron beam melting (EBM system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam ABÒ in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought was used as a control. The mechanical properties, corrosion properties and grindability (wear properties were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05. The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  11. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Science.gov (United States)

    Koike, Mari; Greer, Preston; Owen, Kelly; Lilly, Guo; Murr, Lawrence E.; Gaytan, Sara M.; Martinez, Edwin; Okabe, Toru

    2011-01-01

    This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23) specimens fabricated by a laser beam melting (LBM) and an electron beam melting (EBM) system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam AB®) in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast) were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought) was used as a control. The mechanical properties, corrosion properties and grindability (wear properties) were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05). The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods. PMID:28824107

  12. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies-Electron Beam Melting and Laser Beam Melting.

    Science.gov (United States)

    Koike, Mari; Greer, Preston; Owen, Kelly; Lilly, Guo; Murr, Lawrence E; Gaytan, Sara M; Martinez, Edwin; Okabe, Toru

    2011-10-10

    This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23) specimens fabricated by a laser beam melting (LBM) and an electron beam melting (EBM) system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam AB(Ò)) in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast) were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought) was used as a control. The mechanical properties, corrosion properties and grindability (wear properties) were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05). The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  13. Building blocks for actively-aligned micro-optical systems in rapid prototyping and small series production

    Science.gov (United States)

    Böttger, Gunnar; Queisser, Marco; Arndt-Staufenbiel, Norbert; Schröder, Henning; Lang, K.-D.

    2015-03-01

    In recent years there has been considerable progress in utilizing fully automated machines for the assembly of microoptical systems. Such systems integrate laser sources, optical elements and detectors into tight packages, and efficiently couple light to free space beams, waveguides in optical backplanes, or optical fibers for longer reach transmission. The required electrical-optical and optical components are placed and aligned actively in more than one respect. For one, all active components are actually operated in the alignment process, and, more importantly, the placing of all components is controlled actively by camera systems and power detectors with live feedback for an optimal coupling efficiency. The total number of optical components typically is in the range of 5 to 50, whereas the number of actors with gripping tools for the actual handling and aligning is limited, with little flexibility in the gripping width. The assembly process therefore is strictly sequential and, given that an automated tool changing has not been established in this class of machines yet, there are either limitations in the geometries of components that may be used, or time-consuming interaction by human operators is needed. As a solution we propose and present lasered glass building blocks with standardized gripping geometries that enclose optical elements of various shapes and functionalities. These are cut as free form geometries with green short pulse and CO2 lasers. What seems to add cost at first rather increases freedom of design and adds an economical flexibility to create very hybrid assemblies of various micro-optical assemblies also in small numbers.

  14. Digital Prototype of Energy-saving Oil Pumping Machine and Numerical Simulation Analysis of Its Key Component%抽油机数字样机建立与关键部件数值仿真分析

    Institute of Scientific and Technical Information of China (English)

    王小明; 朱颖; 袁亮; 吴强; 李智钟

    2013-01-01

    The paper presents how to utilize the virtual prototype technology to build and analyze the beam oil pumping machine whose diameter and torgque can be adjusted .First of all ,the 3D solid models of the parts in oil pumping machine are built . Secondly ,the whole machine is assembled in UG .Finally ,the key component of the oil pumping machine is analyzed using the numerical simulation approach in ANSYS (this paper only analyzes the head of the oil pumping machine) .Some basic data including the stress ,strain and stress concentration of the key part are achieved using this approach ,which will provide a basis for the structure optimizatin design of the key component .%采用虚拟样机技术,以游梁式调径变矩抽油机为研究对象,首先建立抽油机的三维实体零件模型,其次在UG环境下完成整体的装配,并在 ANSYS的工作环境下对抽油机关键部件(驴头)进行数值仿真分析,得到关键部件的应力、应变以及应力集中等基本数据,为关键部件的结构优化设计提供依据。

  15. Modeling and Simulation of Five-axis NC Rotary Table Virtual Prototype Machine%工作台回转式五轴数控机床虚拟样机建模与数控仿真

    Institute of Scientific and Technical Information of China (English)

    姜雨; 李立军; 丁明

    2012-01-01

    Taking five-axis machine tool with rotary table as the research subject, through the CAD module of UG, the STL models of machine tool and the parts to be machined were built. Then they were transfered into VERICUT to complete the virtual model of the machine tool. Making a series of setting for the established virtual model, the NC programs were called to complete the modeling and simulation of five-axis NC rotary table virtual prototype machine.%以工作台回转式五轴数控机床为研究对象,通过UG的CAD模块建立该机床和被加工件的虚拟模型并输出各组件的STL模型,再导人VERICUT中,完成机床在VERICUT中的虚拟建模.对建立好的虚拟模型进行设置,调用数控程序完成工作台回转式五轴数控虚拟样机的建模和仿真.

  16. Parametric Design and Rapid Prototyping of Plastic Box for Small Batch PCB%单件小批量PCB塑料盒参数化设计及快速原型制造

    Institute of Scientific and Technical Information of China (English)

    汪兴兴; 倪红军; 朱昱; 吕帅帅; 杲先锋

    2016-01-01

    以车载终端项目开发过程中遇到的单件小批量印刷电路板(PCB)塑料安装盒为研究对象。根据单件小批量PCB关键尺寸及功能端口要求,采用三坐标测量等方法获取该PCB点云数据。借助Imageware软件等,提取该PCB关键尺寸参数,确定该PCB安装盒设计参数。基于Solid Works软件完成该PCB塑料安装盒参数化设计,形成三维造型,并完成虚拟装配及干涉检查。利用3D打印技术,完成PCB塑料安装盒产品工程样机快速原型制造。对项目开发过程中单件小批量塑料安装盒的快速和经济制造具有一定的工程应用价值。%Plastic box for single unit and small batch printed circuit board (PCB) was taken as research object,which is encountered in the process of vehicle terminal project developing. According to the key size and functional port requirements of the PCB,point cloud data were acquired by three coordinate measuring and other methods. Imageware software was used to reconstruct the PCB model,basic size parameters of the PCB could be got and then design parameters of plastic box for the PCB could be determined. Design of the plastic box for the PCB was completed based on Solid Works software,then 3D modeling of plastic box for the PCB was gained,virtual assembly and interference checking were also finished. Up Plus 2 rapid prototype machine was used to manufacture plastic box for the PCB rapidly based on 3D printing technology,then prototype of plastic box for the PCB was obtained. It is of certain engineering significant for single unit and small batch manufacturing of plastic box.

  17. Application of rapid tooling manufacturing process in vehicle prototyping%快速模具制作工艺在样车试制中的应用

    Institute of Scientific and Technical Information of China (English)

    吕锋; 魏彬

    2014-01-01

    Combined with the development process of Brilliance Automotive, the manufactur-ing technique of non-mental sample in the vehicle prototyping was researched systemically. The manufacturing process of rapid tooling was presented in detail, and the application of rapid tooling manufacturing with silicon rubber and epoxy resin for instrument panel was showed. It is concluded that the rapid tooling manufacturing process can not only save the vehicle development costs but also shorten the development cycle.%结合汽车开发流程,系统地研究了样车试制阶段非金属快速样件的制作工艺,详细介绍了仪表板快速模具的制作过程,展示了硅橡胶和环氧树脂软硬结合快速模具制作工艺在大尺寸内外饰样件上的应用,指出快速模具制作工艺不但可以节约整车开发过程中PT样车阶段汽车内外饰样件的制作成本,而且还能有效缩短整车开发周期。

  18. Rapid identification of closely related muscle foods by vibrational spectroscopy and machine learning.

    Science.gov (United States)

    Ellis, David I; Broadhurst, David; Clarke, Sarah J; Goodacre, Royston

    2005-12-01

    Muscle foods are an integral part of the human diet and during the last few decades consumption of poultry products in particular has increased significantly. It is important for consumers, retailers and food regulatory bodies that these products are of a consistently high quality, authentic, and have not been subjected to adulteration by any lower-grade material either by accident or for economic gain. A variety of methods have been developed for the identification and authentication of muscle foods. However, none of these are rapid or non-invasive, all are time-consuming and difficulties have been encountered in discriminating between the commercially important avian species. Whilst previous attempts have been made to discriminate between muscle foods using infrared spectroscopy, these have had limited success, in particular regarding the closely related poultry species, chicken and turkey. Moreover, this study includes novel data since no attempts have been made to discriminate between both the species and the distinct muscle groups within these species, and this is the first application of Raman spectroscopy to the study of muscle foods. Samples of pre-packed meat and poultry were acquired and FT-IR and Raman measurements taken directly from the meat surface. Qualitative interpretation of FT-IR and Raman spectra at the species and muscle group levels were possible using discriminant function analysis. Genetic algorithms were used to elucidate meaningful interpretation of FT-IR results in (bio)chemical terms and we show that specific wavenumbers, and therefore chemical species, were discriminatory for each type (species and muscle) of poultry sample. We believe that this approach would aid food regulatory bodies in the rapid identification of meat and poultry products and shows particular potential for rapid assessment of food adulteration.

  19. Přehled technologií pro rapid prototyping pro výrobu kovových pototypů

    OpenAIRE

    Žaba, Tomáš

    2009-01-01

    Cílem této bakalářské práce je podat přehled metod rapid prototyping, které umožňují zpracovávat kovové materiály. Vysvětluje principy starších i nejmodernějších metod, které jsou: selective laser sintering, direct metal laser sintering, laser engineered net shaping, direct metal deposition a elektron beam melting. V práci se nachází ukázky reálných aplikací na součástech. Ke konci jednotlivých metod jsou uvedena nejnovější zařízení dostupná na současném trhu a jejich technické specifikace. C...

  20. A brief review of dispensing-based rapid prototyping techniques in tissue scaffold fabrication: role of modeling on scaffold properties prediction.

    Science.gov (United States)

    Li, M G; Tian, X Y; Chen, X B

    2009-09-01

    Artificial scaffolds play vital roles in tissue engineering as they provide a supportive environment for cell attachment, proliferation and differentiation during tissue formation. Fabrication of tissue scaffolds is thus of fundamental importance for tissue engineering. Of the variety of scaffold fabrication techniques available, rapid prototyping (RP) methods have attracted a great deal of attention in recent years. This method can improve conventional scaffold fabrication by controlling scaffold microstructure, incorporating cells into scaffolds and regulating cell distribution. All of these contribute towards the ultimate goal of tissue engineering: functional tissues or organs. Dispensing is typically used in different RP techniques to implement the layer-by-layer fabrication process. This article reviews RP methods in tissue scaffold fabrication, with emphasis on dispensing-based techniques, and analyzes the effects of different process factors on fabrication performance, including flow rate, pore size and porosity, and mechanical cell damage that can occur in the bio-manufacturing process.

  1. 3D Rapid Prototyping for Otolaryngology—Head and Neck Surgery: Applications in Image-Guidance, Surgical Simulation and Patient-Specific Modeling

    Science.gov (United States)

    Chan, Harley H. L.; Siewerdsen, Jeffrey H.; Vescan, Allan; Daly, Michael J.; Prisman, Eitan; Irish, Jonathan C.

    2015-01-01

    The aim of this study was to demonstrate the role of advanced fabrication technology across a broad spectrum of head and neck surgical procedures, including applications in endoscopic sinus surgery, skull base surgery, and maxillofacial reconstruction. The initial case studies demonstrated three applications of rapid prototyping technology are in head and neck surgery: i) a mono-material paranasal sinus phantom for endoscopy training ii) a multi-material skull base simulator and iii) 3D patient-specific mandible templates. Digital processing of these phantoms is based on real patient or cadaveric 3D images such as CT or MRI data. Three endoscopic sinus surgeons examined the realism of the endoscopist training phantom. One experienced endoscopic skull base surgeon conducted advanced sinus procedures on the high-fidelity multi-material skull base simulator. Ten patients participated in a prospective clinical study examining patient-specific modeling for mandibular reconstructive surgery. Qualitative feedback to assess the realism of the endoscopy training phantom and high-fidelity multi-material phantom was acquired. Conformance comparisons using assessments from the blinded reconstructive surgeons measured the geometric performance between intra-operative and pre-operative reconstruction mandible plates. Both the endoscopy training phantom and the high-fidelity multi-material phantom received positive feedback on the realistic structure of the phantom models. Results suggested further improvement on the soft tissue structure of the phantom models is necessary. In the patient-specific mandible template study, the pre-operative plates were judged by two blinded surgeons as providing optimal conformance in 7 out of 10 cases. No statistical differences were found in plate fabrication time and conformance, with pre-operative plating providing the advantage of reducing time spent in the operation room. The applicability of common model design and fabrication techniques

  2. Skull reconstruction after resection of bone tumors in a single surgical time by the association of the techniques of rapid prototyping and surgical navigation.

    Science.gov (United States)

    Anchieta, M V M; Salles, F A; Cassaro, B D; Quaresma, M M; Santos, B F O

    2016-10-01

    Presentation of a new cranioplasty technique employing a combination of two technologies: rapid prototyping and surgical navigation. This technique allows the reconstruction of the skull cap after the resection of a bone tumor in a single surgical time. The neurosurgeon plans the craniotomy previously on the EximiusMed software, compatible with the Eximius Surgical Navigator, both from the company Artis Tecnologia (Brazil). The navigator imports the planning and guides the surgeon during the craniotomy. The simulation of the bone fault allows the virtual reconstruction of the skull cap and the production of a personalized modelling mold using the Magics-Materialise (Belgium)-software. The mold and a replica of the bone fault are made by rapid prototyping by the company Artis Tecnologia (Brazil) and shipped under sterile conditions to the surgical center. The PMMA prosthesis is produced during the surgical act with the help of a hand press. The total time necessary for the planning and production of the modelling mold is four days. The precision of the mold is submillimetric and accurately reproduces the virtual reconstruction of the prosthesis. The production of the prosthesis during surgery takes until twenty minutes depending on the type of PMMA used. The modelling mold avoids contraction and dissipates the heat generated by the material's exothermic reaction in the polymerization phase. The craniectomy is performed with precision over the drawing made with the help of the Eximius Surgical Navigator, according to the planned measurements. The replica of the bone fault serves to evaluate the adaptation of the prosthesis as a support for the perforations and the placement of screws and fixation plates, as per the surgeon's discretion. This technique allows the adequate oncologic treatment associated with a satisfactory aesthetic result, with precision, in a single surgical time, reducing time and costs.

  3. 3D Rapid Prototyping for Otolaryngology-Head and Neck Surgery: Applications in Image-Guidance, Surgical Simulation and Patient-Specific Modeling.

    Directory of Open Access Journals (Sweden)

    Harley H L Chan

    Full Text Available The aim of this study was to demonstrate the role of advanced fabrication technology across a broad spectrum of head and neck surgical procedures, including applications in endoscopic sinus surgery, skull base surgery, and maxillofacial reconstruction. The initial case studies demonstrated three applications of rapid prototyping technology are in head and neck surgery: i a mono-material paranasal sinus phantom for endoscopy training ii a multi-material skull base simulator and iii 3D patient-specific mandible templates. Digital processing of these phantoms is based on real patient or cadaveric 3D images such as CT or MRI data. Three endoscopic sinus surgeons examined the realism of the endoscopist training phantom. One experienced endoscopic skull base surgeon conducted advanced sinus procedures on the high-fidelity multi-material skull base simulator. Ten patients participated in a prospective clinical study examining patient-specific modeling for mandibular reconstructive surgery. Qualitative feedback to assess the realism of the endoscopy training phantom and high-fidelity multi-material phantom was acquired. Conformance comparisons using assessments from the blinded reconstructive surgeons measured the geometric performance between intra-operative and pre-operative reconstruction mandible plates. Both the endoscopy training phantom and the high-fidelity multi-material phantom received positive feedback on the realistic structure of the phantom models. Results suggested further improvement on the soft tissue structure of the phantom models is necessary. In the patient-specific mandible template study, the pre-operative plates were judged by two blinded surgeons as providing optimal conformance in 7 out of 10 cases. No statistical differences were found in plate fabrication time and conformance, with pre-operative plating providing the advantage of reducing time spent in the operation room. The applicability of common model design and

  4. Rapid, Machine-Learned Resource Allocation: Application to High-redshift GRB Follow-up

    CERN Document Server

    Morgan, Adam N; Richards, Joseph W; Broderick, Tamara; Butler, Nathaniel R; Bloom, Joshua S

    2011-01-01

    As the number of observed Gamma-Ray Bursts (GRBs) continues to grow, follow-up resources need to be used more efficiently in order to maximize science output from limited telescope time. As such, it is becoming increasingly important to rapidly identify bursts of interest as soon as possible after the event, before the afterglows fade beyond detectability. Studying the most distant (highest redshift) events, for instance, remains a primary goal for many in the field. Here we present our Random forest Automated Triage Estimator for GRB redshifts (RATE GRB-z) for rapid identification of high-redshift candidates using early-time metrics from the three telescopes onboard Swift. While the basic RATE methodology is generalizable to a number of resource allocation problems, here we demonstrate its utility for telescope-constrained follow-up efforts with the primary goal to identify and study high-z GRBs. For each new GRB, RATE GRB-z provides a recommendation - based on the available telescope time - of whether the e...

  5. Application of 3D Reconstruction from Spiral CT Scan and Rapid Prototyping Technique in the Facial Defect Prosthetics%螺旋CT扫描重建与快速成型技术在颜面缺损赝复中的应用

    Institute of Scientific and Technical Information of China (English)

    邱憬; 顾晓宇; 孙健; 熊耀阳; 张富强

    2012-01-01

    目的:将螺旋CT扫描重建与三维打印快速成型技术相结合应用于颜面缺损赝复.方法:采用螺旋CT对1名颜面部颧颊联合缺损的患者进行颜面部扫描,对CT数据进行三维重建和处理,导入三维打印快速成型设备,制作患者的颜面缺损实体模型.比较、测量患者及模型的实际外形、尺寸.结果:螺旋CT扫描重建获得的颜面部三维数字化模型完整,清晰.三维模型经编辑导入三维打印快速成型机后,成功制作出颜面缺损实体模型.该模型与患者面部形态高度相似.结论:螺旋CT扫描重建结合三维打印技术,能准确获取颜面外形信息并生成颜面缺损实体模型.%Objective; To investigate the feasibility of three-dimensional (3D) reconstruction from the spiral CT scan together with rapid prototyping technique in the facial defect prosthetics. Methods; The spiral CT scan was used to acquire primitive facial data of a patient with a right zygomatic and maxillary defect subsequent to carcinoma surgery. Through 3D reconstruction and image processing, a 3D facial digital model was acquired from the CT scan data. The digital model was then imported into a three dimension printing (3DP) rapid prototyping machine. After that, a solid facial model was fabricated and compared with the patient in shape and size. Results: The 3D facial model reconstructed from the spiral CT scan was vivid and complete. After this digital model was processed, a solid facial model of the patient was produced successfully by the 3 DP rapid prototyping machine. The morphology of the solid model was in good agreement with the original face. Conclusion: Based on 3D reconstruction from the spiral CT scan and rapid prototyping technique, the 3D face profile can be captured accurately and used to fabricate a solid model of the facial defect.

  6. Rapid imaging, detection and quantification of Giardia lamblia cysts using mobile-phone based fluorescent microscopy and machine learning.

    Science.gov (United States)

    Koydemir, Hatice Ceylan; Gorocs, Zoltan; Tseng, Derek; Cortazar, Bingen; Feng, Steve; Chan, Raymond Yan Lok; Burbano, Jordi; McLeod, Euan; Ozcan, Aydogan

    2015-03-07

    Rapid and sensitive detection of waterborne pathogens in drinkable and recreational water sources is crucial for treating and preventing the spread of water related diseases, especially in resource-limited settings. Here we present a field-portable and cost-effective platform for detection and quantification of Giardia lamblia cysts, one of the most common waterborne parasites, which has a thick cell wall that makes it resistant to most water disinfection techniques including chlorination. The platform consists of a smartphone coupled with an opto-mechanical attachment weighing ~205 g, which utilizes a hand-held fluorescence microscope design aligned with the camera unit of the smartphone to image custom-designed disposable water sample cassettes. Each sample cassette is composed of absorbent pads and mechanical filter membranes; a membrane with 8 μm pore size is used as a porous spacing layer to prevent the backflow of particles to the upper membrane, while the top membrane with 5 μm pore size is used to capture the individual Giardia cysts that are fluorescently labeled. A fluorescence image of the filter surface (field-of-view: ~0.8 cm(2)) is captured and wirelessly transmitted via the mobile-phone to our servers for rapid processing using a machine learning algorithm that is trained on statistical features of Giardia cysts to automatically detect and count the cysts captured on the membrane. The results are then transmitted back to the mobile-phone in less than 2 minutes and are displayed through a smart application running on the phone. This mobile platform, along with our custom-developed sample preparation protocol, enables analysis of large volumes of water (e.g., 10-20 mL) for automated detection and enumeration of Giardia cysts in ~1 hour, including all the steps of sample preparation and analysis. We evaluated the performance of this approach using flow-cytometer-enumerated Giardia-contaminated water samples, demonstrating an average cyst capture

  7. Controller for the Power Converters of the O/OMOTOR Prototype Switched Reluctance Machine of the ACE2 Project; Controlador de los Convertidores Electronicos de Potencia de la Maquina Variable Prototipo O/OMOTOR del Proyecto ACE2

    Energy Technology Data Exchange (ETDEWEB)

    Vazquez, C.

    2006-12-19

    The ACE2 project deals with the development of a kynetic energy storage (KES) system for power peak shaving in high speed railway substations. This KES system consists in a double power converter which drives a switched reluctance machine (SRM) along with a flywheel operating in a wide speed range. This document presents from a technical point of view the features of the controller of the power converters for the U and UMOTOR SRM prototypes of that project. Hardware and software issues are treated in detail and the guide for the final user managing the KES module is introduced. (Author) 3 refs.

  8. Phone Shell Three-dimensional Modelling and Rapid Prototyping Manufacturing Based on Pro/E%基于Pro/E的手机外壳三维造型与快速原型制造

    Institute of Scientific and Technical Information of China (English)

    倪红军; 吕帅帅; 裴一; 陈蕾; 袁银男

    2013-01-01

    叙述了快速原型技术的基本原理,总结出快速原型制造的特点;以iphone 4S手机外壳为例,利用Pro/Engineer对手机外壳和手机实体进行三维造型和装配,并使用Aurora软件和快速原型机制造出手机外壳.%Described the basic principle of the rapid prototyping technique and summed up the characteristics of rapid prototyping and manufacturing; Taking iphone 4S mobile phone shell as an example,Pro/Engineer 3D modeling and assembly,and use the cell phone case and mobile phone entity Aurora software and rapid prototype manufacturing phone shell process.

  9. Experimental Study of Rapid Manufacturing Clay Prototype for Spray Molding%面向熔射制模的快速制造粘土原型试验研究

    Institute of Scientific and Technical Information of China (English)

    孟飞; 张海鸥; 刘平安

    2012-01-01

    针对等离子熔射制模技术中耐高温原型制造问题,该研究选用传统耐高温材料粘土做为原材料,采用干燥工艺使得粘土毛坯适合机加工和夹持,同时采用数控机床的传统铣削方法制造耐高温原型,减少了旧工艺中翻制原型工艺流程长和精度丢失等弊端.选用沙发模型做为耐高温原型的例子进行了粗加工、精加工的仿真和加工实验,原型表面精度达到1μm.符合熔射制模要求,证明该工艺路线可行.%Focus on manufacturing problems of high-temperature prototyping in plasma spray tooling technology, in this study, the traditional high-temperature materials clay was chosen as raw material, the drying process makes the clay blanks suitable for machining and clamping, high-temperature prototype was manufactured by the conventional milling of CNC machine tools, reducing the drawbacks of the old process length and loss of accuracy in reproduction of the prototype. The sofa model was selected as a high-temperature prototype example, it was simulated in a roughing, finishing machining and processed, surface accuracy of the prototype was 1 μm. This was in line with the melting shot molding requirements, and that the process route was feasible.

  10. Rapid prototyping of Fresnel zone plates via direct Ga(+) ion beam lithography for high-resolution X-ray imaging.

    Science.gov (United States)

    Keskinbora, Kahraman; Grévent, Corinne; Eigenthaler, Ulrike; Weigand, Markus; Schütz, Gisela

    2013-11-26

    A significant challenge to the wide utilization of X-ray microscopy lies in the difficulty in fabricating adequate high-resolution optics. To date, electron beam lithography has been the dominant technique for the fabrication of diffractive focusing optics called Fresnel zone plates (FZP), even though this preparation method is usually very complicated and is composed of many fabrication steps. In this work, we demonstrate an alternative method that allows the direct, simple, and fast fabrication of FZPs using focused Ga(+) beam lithography practically, in a single step. This method enabled us to prepare a high-resolution FZP in less than 13 min. The performance of the FZP was evaluated in a scanning transmission soft X-ray microscope where nanostructures as small as sub-29 nm in width were clearly resolved, with an ultimate cutoff resolution of 24.25 nm, demonstrating the highest first-order resolution for any FZP fabricated by the ion beam lithography technique. This rapid and simple fabrication scheme illustrates the capabilities and the potential of direct ion beam lithography (IBL) and is expected to increase the accessibility of high-resolution optics to a wider community of researchers working on soft X-ray and extreme ultraviolet microscopy using synchrotron radiation and advanced laboratory sources.

  11. Microstructural characterization of the -TiAl alloy samples fabricated by direct laser fabrication rapid prototype technique

    Indian Academy of Sciences (India)

    D Srivastava

    2002-12-01

    A direct laser fabrication technique (DLF) has been used to fabricate near net shape samples of a -TiAl alloy using gas atomized Ti48A148Mn2Nb2 alloy powder as a feed stock material. The microstructures of these Ti48Al48Mn2Nb2 laser treated samples have been characterized using optical, scanning (SEM) and transmission electron microscopy (TEM), both immediately after laser fabrication and after heat treatments. The microstructural studies have shown that the microstructure is heterogeneous in nature and extremely fine in comparison with the conventionally processed material. The process parameters such as laser power and laser scanning speed greatly influence the morphology and the microstructure of the laser treated samples. Heat treatments for a number of process conditions have been carried out to examine the stability of the microstructure which remains stable up to 973 K and rapid grain coarsening occurs at 1273 K. A fully recrystallized and uniform microstructure is obtained after annealing at 1073 K for 24 h and compositional heterogeneity present in the laser-fabricated samples is eliminated. Annealing in the phase field followed by air cooling and annealing in (2 + ) phase region gives rise to a homogeneous and uniform microstructure. However, the microstructure is much coarser than the microstructure of the DLF samples.

  12. Rapid prototyping of SoC-based real-time vision system: application to image preprocessing and face detection

    Science.gov (United States)

    Jridi, Maher; Alfalou, Ayman

    2017-05-01

    By this paper, the major goal is to investigate the Multi-CPU/FPGA SoC (System on Chip) design flow and to transfer a know-how and skills to rapidly design embedded real-time vision system. Our aim is to show how the use of these devices can be benefit for system level integration since they make possible simultaneous hardware and software development. We take the facial detection and pretreatments as case study since they have a great potential to be used in several applications such as video surveillance, building access control and criminal identification. The designed system use the Xilinx Zedboard platform. The last is the central element of the developed vision system. The video acquisition is performed using either standard webcam connected to the Zedboard via USB interface or several camera IP devices. The visualization of video content and intermediate results are possible with HDMI interface connected to HD display. The treatments embedded in the system are as follow: (i) pre-processing such as edge detection implemented in the ARM and in the reconfigurable logic, (ii) software implementation of motion detection and face detection using either ViolaJones or LBP (Local Binary Pattern), and (iii) application layer to select processing application and to display results in a web page. One uniquely interesting feature of the proposed system is that two functions have been developed to transmit data from and to the VDMA port. With the proposed optimization, the hardware implementation of the Sobel filter takes 27 ms and 76 ms for 640x480, and 720p resolutions, respectively. Hence, with the FPGA implementation, an acceleration of 5 times is obtained which allow the processing of 37 fps and 13 fps for 640x480, and 720p resolutions, respectively.

  13. Prototype Positive Control Wells for Malaria Rapid Diagnostic Tests: Prospective Evaluation of Implementation Among Health Workers in Lao People's Democratic Republic and Uganda.

    Science.gov (United States)

    Bell, David; Bwanika, John Baptist; Cunningham, Jane; Gatton, Michelle; González, Iveth J; Hopkins, Heidi; Kibira, Simon Peter S; Kyabayinze, Daniel J; Mayxay, Mayfong; Ndawula, Bbaale; Newton, Paul N; Phommasone, Koukeo; Streat, Elizabeth; Umlauf, René

    2017-02-08

    Rapid diagnostic tests (RDTs) are widely used for malaria diagnosis, but lack of quality control at point of care restricts trust in test results. Prototype positive control wells (PCW) containing recombinant malaria antigens have been developed to identify poor-quality RDT lots. This study assessed community and facility health workers' (HW) ability to use PCWs to detect degraded RDTs, the impact of PCW availability on RDT use and prescribing, and preferred strategies for implementation in Lao People's Democratic Republic (Laos) and Uganda. A total of 557 HWs participated in Laos (267) and Uganda (290). After training, most (88% to ≥ 99%) participants correctly performed the six key individual PCW steps; performance was generally maintained during the 6-month study period. Nearly all (97%) reported a correct action based on PCW use at routine work sites. In Uganda, where data for 127,775 individual patients were available, PCW introduction in health facilities was followed by a decrease in antimalarial prescribing for RDT-negative patients ≥ 5 years of age (4.7-1.9%); among community-based HWs, the decrease was 12.2% (P malaria-endemic areas are able to use prototype PCWs for quality control of malaria RDTs. PCW availability can improve HWs' confidence in RDT results, and benefit malaria diagnostic programs. Lessons learned from this study may be valuable for introduction of other point-of-care diagnostic and quality-control tools. Future work should evaluate longer term impacts of PCWs on patient management. © The American Society of Tropical Medicine and Hygiene.

  14. Prototype Positive Control Wells for Malaria Rapid Diagnostic Tests: Prospective Evaluation of Implementation Among Health Workers in Lao People's Democratic Republic and Uganda

    Science.gov (United States)

    Bell, David; Bwanika, John Baptist; Cunningham, Jane; Gatton, Michelle; González, Iveth J.; Hopkins, Heidi; Kibira, Simon Peter S.; Kyabayinze, Daniel J.; Mayxay, Mayfong; Ndawula, Bbaale; Newton, Paul N.; Phommasone, Koukeo; Streat, Elizabeth; Umlauf, René

    2017-01-01

    Rapid diagnostic tests (RDTs) are widely used for malaria diagnosis, but lack of quality control at point of care restricts trust in test results. Prototype positive control wells (PCW) containing recombinant malaria antigens have been developed to identify poor-quality RDT lots. This study assessed community and facility health workers' (HW) ability to use PCWs to detect degraded RDTs, the impact of PCW availability on RDT use and prescribing, and preferred strategies for implementation in Lao People's Democratic Republic (Laos) and Uganda. A total of 557 HWs participated in Laos (267) and Uganda (290). After training, most (88% to ≥ 99%) participants correctly performed the six key individual PCW steps; performance was generally maintained during the 6-month study period. Nearly all (97%) reported a correct action based on PCW use at routine work sites. In Uganda, where data for 127,775 individual patients were available, PCW introduction in health facilities was followed by a decrease in antimalarial prescribing for RDT-negative patients ≥ 5 years of age (4.7–1.9%); among community-based HWs, the decrease was 12.2% (P < 0.05) for all patients. Qualitative data revealed PCWs as a way to confirm RDT quality and restore confidence in RDT results. HWs in malaria-endemic areas are able to use prototype PCWs for quality control of malaria RDTs. PCW availability can improve HWs' confidence in RDT results, and benefit malaria diagnostic programs. Lessons learned from this study may be valuable for introduction of other point-of-care diagnostic and quality-control tools. Future work should evaluate longer term impacts of PCWs on patient management. PMID:27895267

  15. Architectural Prototyping

    DEFF Research Database (Denmark)

    Bardram, Jakob; Christensen, Henrik Bærbak; Hansen, Klaus Marius

    2004-01-01

    A major part of software architecture design is learning how specific architectural designs balance the concerns of stakeholders. We explore the notion of "architectural prototypes", correspondingly architectural prototyping, as a means of using executable prototypes to investigate stakeholders......' concerns with respect to a system under development. An architectural prototype is primarily a learning and communication vehicle used to explore and experiment with alternative architectural styles, features, and patterns in order to balance different architectural qualities. The use of architectural...... prototypes in the development process is discussed, and we argue that such prototypes can play a role throughout the entire process. The use of architectural prototypes is illustrated by three distinct cases of creating software systems. We argue that architectural prototyping can provide key insights...

  16. Architectural prototyping

    DEFF Research Database (Denmark)

    Bardram, Jakob Eyvind; Christensen, Henrik Bærbak; Hansen, Klaus Marius

    2004-01-01

    A major part of software architecture design is learning how specific architectural designs balance the concerns of stakeholders. We explore the notion of "architectural prototypes", correspondingly architectural prototyping, as a means of using executable prototypes to investigate stakeholders......' concerns with respect to a system under development. An architectural prototype is primarily a learning and communication vehicle used to explore and experiment with alternative architectural styles, features, and patterns in order to balance different architectural qualities. The use of architectural...... prototypes in the development process is discussed, and we argue that such prototypes can play a role throughout the entire process. The use of architectural prototypes is illustrated by three distinct cases of creating software systems. We argue that architectural prototyping can provide key insights...

  17. Collaborative Prototyping

    DEFF Research Database (Denmark)

    Bogers, Marcel; Horst, Willem

    2014-01-01

    of the prototyping process, the actual prototype was used as a tool for communication or development, thus serving as a platform for the cross-fertilization of knowledge. In this way, collaborative prototyping leads to a better balance between functionality and usability; it translates usability problems into design......This paper presents an inductive study that shows how collaborative prototyping across functional, hierarchical, and organizational boundaries can improve the overall prototyping process. Our combined action research and case study approach provides new insights into how collaborative prototyping...... can provide a platform for prototype-driven problem solving in early new product development (NPD). Our findings have important implications for how to facilitate multistakeholder collaboration in prototyping and problem solving, and more generally for how to organize collaborative and open innovation...

  18. Architectural Prototyping

    DEFF Research Database (Denmark)

    Bardram, Jakob; Christensen, Henrik Bærbak; Hansen, Klaus Marius

    2004-01-01

    ' concerns with respect to a system under development. An architectural prototype is primarily a learning and communication vehicle used to explore and experiment with alternative architectural styles, features, and patterns in order to balance different architectural qualities. The use of architectural......A major part of software architecture design is learning how specific architectural designs balance the concerns of stakeholders. We explore the notion of "architectural prototypes", correspondingly architectural prototyping, as a means of using executable prototypes to investigate stakeholders...

  19. Research on Influence of Structure Parameters on Firing Accuracy of Machine Gun Based on Virtual Prototype%基于虚拟样机的机枪结构参数对射击精度的影响研究

    Institute of Scientific and Technical Information of China (English)

    刘卫明; 许云; 张前图

    2016-01-01

    利用Pro/E和ADAMS建立了某型通用机枪的虚拟样机模型并进行了校验;通过仿真的手段得到机枪各结构参数以及边界条件对机枪射击精度的影响规律,提出提高机枪射击精度的改进措施;通过实物样机对仿真结果进行了验证;为提高机枪射击精度方面的研究提供了新的思路和方法。%Virtual prototypes of the dual-purpose machine gun were established by means of Pro/E and ADAMS and its effectiveness was verified.The influences of the structure parameters and the boundary condition on firing stability were obtained by simulation.Some suggestions used for improving firing accurracy were given.The simulation results were verified by physical prototype.The research of this paper provides new idea and method for research on improving firing accuracy of machine gun.

  20. 耕种机虚拟样机精密单体播深和排种仿真研究%Simulation Research on Precision Monomer Sowing Depth and Seed Metering of Farming Machine Virtual Prototype

    Institute of Scientific and Technical Information of China (English)

    王风燕; 马茵; 刘志刚

    2016-01-01

    In order to further improve the farming machine sowing depth control and metering accuracy, improve the de-sign efficiency of farming machine, put forward a kind of optimization design method of machine for tilling seeding accu-racy numerical simulation based on the virtual prototype model, established the seeder, and the optimization effect on seeding parameters calculated simulation.The seeding machine parts design using three-dimensional drawing software UG, assembly model is established, the design of the virtual prototype model of precision seeder, the metering device for precision seeding machine virtual prototype and the qualified rate of the sowing depth of dynamic simulation is carried out using ADAMS software.Through the numerical simulation calculation, the precise sowing machine get deep variation curves, obtained ADAMS parameters before and after optimization, the metering accuracy and sowing depth qualified rate results.The results found, sowing precision after optimization is improved obviously, and the coefficient of variation is small , the virtual prototype of the sowing depth pass rate has been significantly improved, and the sowing depth control of good stability, high control precision sowing depth, provide technical reference for optimization design of seeder the.%为了进一步改善耕种机的播深控制和排种精度,提高耕种机的设计效率,提出了一种基于数值仿真模拟的耕种机播种精度优化设计方法,建立了播种机的虚拟样机模型,并对播种参数的优化效果进行了仿真计算分析。利用三维绘图软件UG设计了排种器的零部件,建立了装配模型,设计了精密播种机的虚拟样机模型;采用ADAMS软件对排种器排种精度和播种机虚拟样机的播深合格率进行了动力学仿真。通过数值仿真模拟计算,得到了精密播种机播深随时间的变化曲线,以及ADAMS参数优化前后排种精度和播深合格率的结果。通

  1. Fabrication of titanium implant-retained restorations with nontraditional machining techniques.

    Science.gov (United States)

    Schmitt, S M; Chance, D A

    1995-01-01

    Traditional laboratory techniques are being supplemented by modern precision technologies to solve complex restorative problems. Electrical discharge machining combined with laser scanning and computer aided design-computer aided manufacturing can create very precise restorations without the lost wax method. A laser scanner is used to create a three-dimensional polyline data model that can then be converted into a stereolithography file format for output to a stereolithography apparatus or other rapid prototyping device. A stereolithography-generated model is used to create an electric discharge machining electrode via copper electroforming. This electrode is used to machine dental restorations from an ingot of titanium, bypassing the conventional lost wax casting process. Retaining screw access holes are machined using conventional drilling procedures, but could be accomplished with electric discharge machining if desired. Other rapid prototyping technologies are briefly discussed.

  2. Prototyping Practice

    DEFF Research Database (Denmark)

    Ramsgaard Thomsen, Mette; Tamke, Martin

    2015-01-01

    This paper examines the role of the prototyping in digital architecture. During the past decade, a new research field has emerged exploring the digital technology’s impact on the way we think, design and build our environment. In this practice the prototype, the pavilion, installation...... or demonstrator, has become a shared research tool. This paper asks how this practice has formed by tracing the different roles of the prototype from ideation and design, to analysis and evaluation. Taking point of departure in CITA’s own prototyping practice, we explore the relationships between physical...... and digital prototyping as a particular means of validation and verification. Here, a breadth of physical prototypes take on varying roles, in turn informing, testing and proving the research enquiry. The paper addresses how we can differentiate between these modes of prototyping and how....

  3. Accuracy of fibular sectioning and insertion into a rapid-prototyped bone plate, for mandibular reconstruction using CAD-CAM technology.

    Science.gov (United States)

    Ciocca, Leonardo; Marchetti, Claudio; Mazzoni, Simona; Baldissara, Paolo; Gatto, Maria Rosaria Antonella; Cipriani, Riccardo; Scotti, Roberto; Tarsitano, Achille

    2015-01-01

    Modern techniques of mandibular reconstruction, such as CAD-CAM technology and rapid prototyping, offer new means by which reconstructive surgery can be planned to optimise aesthetic outcomes and prosthetic rehabilitation. The high degree of accuracy afforded by these approaches is principally attributable to high-precision fibular sectioning and insertion of the bone into a customised bone plate. CAD-CAM mandibular reconstruction procedures using vascularised bone free-flap transfers were performed on 10 patients with benign or malignant neoplasms. Five were not treated with the aid of CAD-CAM technology, and served as the control group. Five were scheduled for maxillofacial surgery using surgical cutting guides and customised bone plates. A generalised linear model for linear measures was used to compare the accuracy of reconstruction between the two groups. A difference, even though not significant, in the lateral shift of the mesial and distal positions of the fibular units was evident between groups. CAD-CAM-generated fibular surgical guides afford improved accuracy when used to restore native anatomy, especially in the context of mandibular arch restoration, and both operating room time and related costs are reduced during fibular sectioning.

  4. Surgical planning and microvascular reconstruction of the mandible with a fibular flap using computer-aided design, rapid prototype modelling, and precontoured titanium reconstruction plates: a prospective study.

    Science.gov (United States)

    Sieira Gil, R; Roig, A Marí; Obispo, C Arranz; Morla, A; Pagès, C Martí; Perez, J Llopis

    2015-01-01

    The standard of mandibular reconstruction has increased since the introduction of computer-assisted design (CAD) and rapid prototype modelling (RPM) for surgical planning. Between 2008 and 2013, a prospective pilot study of 20 patients was planned to compare the outcomes of patients treated by mandibular reconstruction who had CAD and RPM-guided operations using a precontoured titanium plate, with the outcomes of patients treated conventionally. We recorded the time taken for reconstruction, total operating time, and whether this type of planning could improve the results of mandibular reconstruction. We found significant differences in the incidence of dental malocclusion (p=0.03) and exposure of the titanium plate (p=0.009). The mean operating time for reconstruction in the preoperative planning group was 135 (37)min compared with 176 (58)min in the conventional group (p=0.04). Preoperative planning using CAD and RPM can increase the accuracy of microvascular mandibular reconstruction and reduce the operating time for reconstruction. Copyright © 2014 The British Association of Oral and Maxillofacial Surgeons. Published by Elsevier Ltd. All rights reserved.

  5. Pediatric Thoracoscopic Surgical Simulation Using a Rapid-Prototyped Chest Model and Motion Sensors Can Better Identify Skilled Surgeons Than a Conventional Box Trainer.

    Science.gov (United States)

    Takazawa, Shinya; Ishimaru, Tetsuya; Harada, Kanako; Deie, Kyoichi; Fujishiro, Jun; Sugita, Naohiko; Mitsuishi, Mamoru; Iwanaka, Tadashi

    2016-09-01

    We previously developed a pediatric thoracoscopic surgical simulator and showed its construct validity. In this study, the same skill assessment experiments were conducted in an additional 31 surgeons and the results of 53 surgeons in total were analyzed. A suture pad with force sensors was placed in a rapid-prototyped pediatric chest model of a 1-year-old patient. Participants completed the endoscopic intracorporeal suturing and knot-tying task, both in the pediatric chest model setup and in a box trainer setup. The task was evaluated using eight metrics: the 29-point checklist score, error score, number of manipulations, task completion time, force index, width of the pad's slit after suturing, and right and left tool paths. The 53 participants included skilled surgeons certified by the Endoscopic Surgical Skill Qualification (ESSQ) system (n = 8) and unskilled surgeons without the certification (n = 45). The skilled surgeons showed significantly better performance than the unskilled surgeons in six metrics in the pediatric chest model setup. In contrast, no significant differences between the two groups were observed in the box trainer setup. Upon comparison between the setups, the unskilled surgeons showed worse results in six metrics in the pediatric chest model than in the box trainer, whereas the skilled surgeons showed equivalent performance in both setups. Our pediatric thoracoscopic surgical simulator was superior to the conventional box trainer for identifying skilled surgeons. The skilled surgeons showed excellent performance even in the intricate pediatric chest model, providing quantified targets for young pediatric surgeons' training.

  6. The use of rapid prototyped implants to simulate knee joint abnormalities for in vitro testing: a validation study with replica implants of the native trochlea.

    Science.gov (United States)

    Van Haver, Annemieke; De Roo, Karel; De Beule, Matthieu; Van Cauter, Sofie; Labey, Luc; De Baets, Patrick; Claessens, Tom; Verdonk, Peter

    2014-08-01

    To investigate the biomechanical effect of skeletal knee joint abnormalities, the authors propose to implant pathologically shaped rapid prototyped implants in cadaver knee specimens. This new method was validated by replacing the native trochlea by a replica implant on four cadaver knees with the aid of cadaver-specific guiding instruments. The accuracy of the guiding instruments was assessed by measuring the rotational errors of the cutting planes (on average 3.01° in extension and 1.18° in external/internal rotation). During a squat and open chain simulation, the patella showed small differences in its articulation with the native trochlea and the replica trochlea, which could partially be explained by the rotational errors of the implants. This study concludes that this method is valid to investigate the effect of knee joint abnormalities with a replica implant as a control condition to account for the influence of material properties and rotational errors of the implant. © IMechE 2014.

  7. Rapid prototyping in aortic surgery.

    Science.gov (United States)

    Bangeas, Petros; Voulalas, Grigorios; Ktenidis, Kiriakos

    2016-04-01

    3D printing provides the sequential addition of material layers and, thus, the opportunity to print parts and components made of different materials with variable mechanical and physical properties. It helps us create 3D anatomical models for the better planning of surgical procedures when needed, since it can reveal any complex anatomical feature. Images of abdominal aortic aneurysms received by computed tomographic angiography were converted into 3D images using a Google SketchUp free software and saved in stereolithography format. Using a 3D printer (Makerbot), a model made of polylactic acid material (thermoplastic filament) was printed. A 3D model of an abdominal aorta aneurysm was created in 138 min, while the model was a precise copy of the aorta visualized in the computed tomographic images. The total cost (including the initial cost of the printer) reached 1303.00 euros. 3D imaging and modelling using different materials can be very useful in cases when anatomical difficulties are recognized through the computed tomographic images and a tactile approach is demanded preoperatively. In this way, major complications during abdominal aorta aneurysm management can be predicted and prevented. Furthermore, the model can be used as a mould; the development of new, more biocompatible, less antigenic and individualized can become a challenge in the future.

  8. Micro-Rapid Prototyping Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The goal of this task is to create a maskless process for sample 500 µm 3-D objects. Specific objectives are to(1) Develop 3-D CAD computer models and...

  9. Rapid Prototyping of Robotic Systems

    Science.gov (United States)

    2007-06-01

    Nowak, S. Peterson, “Feature Oriented Domain Analysis ( FODA ) Feasibility Study,” Technical Report, CMU/SEI-90-TR-21, Software Engineering Institute...32 3. Embedded System Control Language..............................................33 viii 4. Architecture Analysis and Design Language...41 5. Analysis

  10. Collaborative Prototyping

    DEFF Research Database (Denmark)

    Bogers, Marcel; Horst, Willem

    2014-01-01

    This paper presents an inductive study that shows how collaborative prototyping across functional, hierarchical, and organizational boundaries can improve the overall prototyping process. Our combined action research and case study approach provides new insights into how collaborative prototyping...... constraints in involving the appropriate stakeholders at the right time. The paper specifically elaborates on the role of users in collaborative prototyping, which is important in order to cover all phases of the problem-solving cycle but triggers an interesting challenge due to the “reverse empathy...... can provide a platform for prototype-driven problem solving in early new product development (NPD). Our findings have important implications for how to facilitate multistakeholder collaboration in prototyping and problem solving, and more generally for how to organize collaborative and open innovation...

  11. Rapid assessment of tsunami impact from real-time seismology and geographic, historical other datasets using machine learning

    Science.gov (United States)

    Michelini, Alberto; Lomax, Anthony

    2017-04-01

    The impact of an earthquake, tsunami, volcanic eruption, severe weather or other natural disaster is related to: the intensity of the hazard; the vulnerability or exposure of the population, such as housing quality, infrastructure and proximity to a coastlines; and the capacity to resist and cope with the disaster. Rapid assessment by monitoring agencies of the impact of a natural event is fundamental for early warning and response. We previously* proposed the "tsunami importance" parameter, It, for characterizing the strength of a tsunami. This parameter combines 5 descriptive indices from the NOAA/WDC Historical Tsunami Database: 4 tsunami impact measures (deaths, injuries, damage, houses destroyed), and maximum water height. Accordingly, It = 2 corresponds approximately to the JMA threshold for issuing a ''Tsunami Warning'' whereas the largest or most devastating tsunamis typically have It = 10. Here we discuss extending this simple, 5-component parameter with additional impact-related measures from relevant databases (e.g., LandScan population density, major infrastructures) and historical / archaeological information, and measures that might be obtained in near-real-time (e.g., emergency services, news, social media). We combine these measures with seismological and other real-time observations as an ensemble of features within automated procedures to estimate impact and guide decision making. We examine using modern machine learning methodologies to train and calibrate the procedures, while working with high-dimensional feature space. * Lomax, A. and A. Michelini (2011), Tsunami early warning using earthquake rupture duration and P-wave dominant period: the importance of length and depth of faulting, Geophys. J. Int., 185, 283-291, doi: 10.1111/j.1365-246X.2010.04916.x

  12. Prototyping Revisited

    DEFF Research Database (Denmark)

    Hansen, Poul H. Kyvsgård; Hansen, Svend Aage; Hansen, Erik

    2006-01-01

    , however, indications that we should review our perception of prototypes to be broader and to view our application of prototypes in a broader organizational view. This paper presents an initial and explorative review of the changing role of prototypes in product development.......Until now, prototyping has been developing as a technological discipline. In so it has proven to be a strong means to test specific solutions or physical designs before the launch of a product. The results have been reduced development time and improvement of quality in a broad sense. There are...

  13. Solution Prototype

    DEFF Research Database (Denmark)

    Efeoglu, Arkin; Møller, Charles; Serie, Michel

    2013-01-01

    This paper outlines an artifact building and evaluation proposal. Design Science Research (DSR) studies usually consider encapsulated artifact that have relationships with other artifacts. The solution prototype as a composed artifact demands for a more comprehensive consideration in its systematic...... environment. The solution prototype that is composed from blending product and service prototype has particular impacts on the dualism of DSR’s “Build” and “Evaluate”. Since the mix between product and service prototyping can be varied, there is a demand for a more agile and iterative framework. Van de Ven...

  14. Extending a User Interface Prototyping Tool with Automatic MISRA C Code Generation

    Directory of Open Access Journals (Sweden)

    Gioacchino Mauro

    2017-01-01

    Full Text Available We are concerned with systems, particularly safety-critical systems, that involve interaction between users and devices, such as the user interface of medical devices. We therefore developed a MISRA C code generator for formal models expressed in the PVSio-web prototyping toolkit. PVSio-web allows developers to rapidly generate realistic interactive prototypes for verifying usability and safety requirements in human-machine interfaces. The visual appearance of the prototypes is based on a picture of a physical device, and the behaviour of the prototype is defined by an executable formal model. Our approach transforms the PVSio-web prototyping tool into a model-based engineering toolkit that, starting from a formally verified user interface design model, will produce MISRA C code that can be compiled and linked into a final product. An initial validation of our tool is presented for the data entry system of an actual medical device.

  15. Minimizing the extra-oral time in autogeneous tooth transplantation: use of computer-aided rapid prototyping (CARP as a duplicate model tooth

    Directory of Open Access Journals (Sweden)

    Seung-Jong Lee

    2012-08-01

    Full Text Available Objectives The maintenance of the healthy periodontal ligament cells of the root surface of donor tooth and intimate surface contact between the donor tooth and the recipient bone are the key factors for successful tooth transplantation. In order to achieve these purposes, a duplicated donor tooth model can be utilized to reduce the extra-oral time using the computer-aided rapid prototyping (CARP technique. Materials and Methods Briefly, a three-dimensional digital imaging and communication in medicine (DICOM image with the real dimensions of the donor tooth was obtained from a computed tomography (CT, and a life-sized resin tooth model was fabricated. Dimensional errors between real tooth, 3D CT image model and CARP model were calculated. And extra-oral time was recorded during the autotransplantation of the teeth. Results The average extra-oral time was 7 min 25 sec with the range of immediate to 25 min in cases which extra-oral root canal treatments were not performed while it was 9 min 15 sec when extra-oral root canal treatments were performed. The average radiographic distance between the root surface and the alveolar bone was 1.17 mm and 1.35 mm at mesial cervix and apex; they were 0.98 mm and 1.26 mm at the distal cervix and apex. When the dimensional errors between real tooth, 3D CT image model and CARP model were measured in cadavers, the average of absolute error was 0.291 mm between real teeth and CARP model. Conclusions These data indicate that CARP may be of value in minimizing the extra-oral time and the gap between the donor tooth and the recipient alveolar bone in tooth transplantation.

  16. Characterization of rapidly-prototyped, battery-operated, argon-hydrogen microplasma on a hybrid chip for elemental analysis of microsamples by portable optical emission spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Weagant, Scott; Dulai, Gurjit; Li, Lu; Karanassios, Vassili, E-mail: vkaranassios@uwaterloo.ca

    2015-04-01

    A rapidly-prototyped, battery-operated, atmospheric-pressure, self-igniting Ar-H{sub 2} microplasma was interfaced to a portable fiber-optic spectrometer. The microplasma-spectrometer combination was used to document the spectral lines emitted when μL of dilute solutions of single element standards of Ag, Ba, Ca, Eu, Pd, Rb and Sr were first dried and then vaporized into the microplasma. A small-size, electrothermal vaporization system was used for microsample introduction. Identification of the prominent spectral lines for these elements is reported. It was found that the most prominent spectral line for Ba, Ca and Sr was different than that emitted from an inductively coupled plasma (ICP). In general, prominent spectral lines with low excitation energy were dominating, thus resulting in spectra simpler than those emitted from an ICP. Detection limits were between 45 and 180 pg (expressed in absolute amounts). When expressed in relative concentration units, they ranged between 15 and 60 μg/L (obtained using 3 μL diluted standards). Calibration curves were linear (on the average) for 1.5 orders-of-magnitude. Average precision was 15%. Analytical capability and utility was demonstrated using the determination of Ca and Mg in (medicinal) thermal spring water. - Highlights: • Microplasma emission spectra for Ag, Ba, Ca, Eu, Pd, Rb and Sr are reported. • Absolute amount detection limits ranged between 45 pg and 180 pg. • Relative unit detection limits ranged between 15 and 60 μg/L (using 3 μL). • The effect of vaporization temperature on analyte signals is reported. • Ca and Mg concentrations in (medicinal) thermal spring water were determined.

  17. Biomimetically Ornamented Rapid Prototyping Fabrication of an Apatite-Collagen-Polycaprolactone Composite Construct with Nano-Micro-Macro Hierarchical Structure for Large Bone Defect Treatment.

    Science.gov (United States)

    Wang, Jinbing; Wu, Dingyu; Zhang, Zhanzhao; Li, Jun; Shen, Yi; Wang, Zhenxing; Li, Yu; Zhang, Zhi-Yong; Sun, Jian

    2015-12-01

    Biomaterial-based bone graft substitute with favorable mechanical and biological properties could be used as an alternative to autograft for large defect treatment. Here, an apatite-collagen-polycaprolactone (Ap-Col-PCL) composite construct was developed with unique nano-micro-macro hierarchical architectures by combining rapid prototyping (RP) fabrication technology and a 3D functionalization strategy. Macroporous PCL framework was fabricated using RP technology, then functionalized by collagen incorporation and biomimetic deposition. Ap-Col-PCL composite construct was characterized with hierarchical architectures of a nanoscale (∼100 nm thickness and ∼1 μm length) platelike apatite coating on the microporous (126 ± 18 μm) collagen networks, which homogeneously filled the macroporous (∼1000 μm) PCL frameworks and possessed a favorable hydrophilic property and compressive modulus (68.75 ± 3.39 MPa) similar to that of cancellous bone. Moreover, in vitro cell culture assay and in vivo critical-sized bone defect implantation demonstrated that the Ap-Col-PCL construct could not only significantly increase the cell adhesion capability (2.0-fold) and promote faster cell proliferation but also successfully bridge the segmental long bone defect within 12 weeks with much more bone regeneration (5.2-fold), better osteointegration (7.2-fold), and a faster new bone deposition rate (2.9-fold). Our study demonstrated that biomimetically ornamented Ap-Col-PCL constructs exhibit a favorable mechanical property, more bone tissue ingrowth, and better osteointegration capability as an effective bone graft substitute for critical-sized bone defect treatment; meanwhile, it can also harness the advantages of RP technology, in particular, facilitating the customization of the shape and size of implants according to medical images during clinical application.

  18. Final report on LDRD project: Low-cost Pd-catalyzed metallization technology for rapid prototyping of electronic substrates and devices

    Energy Technology Data Exchange (ETDEWEB)

    Chen, K.S.; Morgan, W.P.; Zich, J.L.

    1998-02-01

    A low-cost, thermally-activated, palladium-catalyzed metallization process was developed for rapid prototyping of polymeric electronic substrates and devices. The process was successfully applied in producing adhesiveless copper/polyimide laminates with high peel strengths and thick copper coating; copper/polyimide laminates are widely used in fabricating interconnects such as printed wiring boards (PWBs) and flexible circuits. Also successfully metallized using this low-cost metallization process were: (1) scaled-down models of radar-and-communication antenna and waveguide; (2) scaled-down model of pulsed-power-accelerator electrode; (3) three-dimensional micro-porous, open-cell vitreous carbon foams. Moreover, additive patterned metallization was successfully achieved by selectively printing or plotting the catalyst ink only on areas where metallization is desired, and by uniform thermal activation. Additive patterned metallization eliminates the time-consuming, costly and environmentally-unfriendly etching process that is routinely carried out in conventional subtractive patterned metallization. A metallization process via ultraviolet (UV) irradiation activation was also demonstrated. In this process palladium-catalyst solution is first uniformly coated onto the substrate. A masking pattern is used to cover the areas where metallization is not wanted. UV irradiation is applied uniformly to activate the palladium catalyst and to cure the polymer carrier in areas that are not covered by the mask. Metal is then deposited by electroless plating only or by a combination of electroless and electrolytic plating. This UV-activation technique is particularly useful in additive fine-line patterned metallization. Lastly, computer models for electrolytic and electroless plating processes were developed to provide guidance in plating-process design.

  19. Integrated Use of Tools and Technologies for Rapidly Prototyping Simulated Data Products of Future NASA Observing Systems For Evaluation in Applications of National Importance

    Science.gov (United States)

    O'Hara, C. G.; Moorhead, R.; Shaw, D.; Shrestha, B.; Ross, K.; Prados, D.; Russell, J.; Ryan, R. E.

    2006-12-01

    NASA sponsored "Rapid Prototyping Capability" (RPC) research activities of the Mississippi Research Consortium are aimed at developing infrastructure and experiments to evaluate data products from future NASA observing systems in applications, models or decision support tools of national importance. The RPC will host a wide variety of experiments, many of which will require the simulation of data streams to approximate products from future NASA observing systems. To simulate data from a future observing system, a variety of tools and technologies must be employed in an integrated computational workflow. Future data product simulations will typically involve using data products from currently operational science data mission observing systems to provide inputs to a process wherein data will be extracted and manipulated to provide products that approximate the spectral, spatial, radiometric, and temporal characteristics of planned future sensors. The integration of tools and technologies and adapting interfaces for ease of use will enable researchers to test a variety of simulations to efficiently determine an acceptable set of procedures whereby a simulated data product may be derived from existing data sources. Interactive research and testing of data product simulation scenarios will strongly leverage NASA tools and technologies such as the HDF Extraction to GeoTiff tool (HEG2.7) to extract large volumes of data in batch mode, the Time-Series Product Toolkit (TSPT) to evaluate methods for data fusion, de-noising, and creating multi-temporal composites, and the Application Research Toolbox (ART) to manipulate data product characteristics in the simulation process. Given an accepted simulation configuration generated by a set of methods and a documented process workflow, the process will be computationally implemented using Mississippi State University's Temporal Map Algebra (TMA) tools which will enable handling large data sets, computing efficiently the desired

  20. Final report on LDRD project: Low-cost Pd-catalyzed metallization technology for rapid prototyping of electronic substrates and devices

    Energy Technology Data Exchange (ETDEWEB)

    Chen, K.S.; Morgan, W.P.; Zich, J.L.

    1998-02-01

    A low-cost, thermally-activated, palladium-catalyzed metallization process was developed for rapid prototyping of polymeric electronic substrates and devices. The process was successfully applied in producing adhesiveless copper/polyimide laminates with high peel strengths and thick copper coating; copper/polyimide laminates are widely used in fabricating interconnects such as printed wiring boards (PWBs) and flexible circuits. Also successfully metallized using this low-cost metallization process were: (1) scaled-down models of radar-and-communication antenna and waveguide; (2) scaled-down model of pulsed-power-accelerator electrode; (3) three-dimensional micro-porous, open-cell vitreous carbon foams. Moreover, additive patterned metallization was successfully achieved by selectively printing or plotting the catalyst ink only on areas where metallization is desired, and by uniform thermal activation. Additive patterned metallization eliminates the time-consuming, costly and environmentally-unfriendly etching process that is routinely carried out in conventional subtractive patterned metallization. A metallization process via ultraviolet (UV) irradiation activation was also demonstrated. In this process palladium-catalyst solution is first uniformly coated onto the substrate. A masking pattern is used to cover the areas where metallization is not wanted. UV irradiation is applied uniformly to activate the palladium catalyst and to cure the polymer carrier in areas that are not covered by the mask. Metal is then deposited by electroless plating only or by a combination of electroless and electrolytic plating. This UV-activation technique is particularly useful in additive fine-line patterned metallization. Lastly, computer models for electrolytic and electroless plating processes were developed to provide guidance in plating-process design.

  1. Implementing RapidArc into clinical routine: A comprehensive program from machine QA to TPS validation and patient QA

    Energy Technology Data Exchange (ETDEWEB)

    Van Esch, Ann; Huyskens, Dominique P.; Behrens, Claus F.; Samsoee, Eva; Sjoelin, Maria; Bjelkengren, Ulf; Sjoestroem, David; Clermont, Christian; Hambach, Lionel; Sergent, Francois [7Sigma, QA-team in Radiotherapy Physics, 3150 Tildonk, Belgium and Department of Radiotherapy, Clinique Ste. Elisabeth, 5000 Namur (Belgium); Department of Oncology, Division of Radiophysics, Copenhagen University Hospital, 2730 Herlev (Denmark); Department of Radiotherapy, Clinique Ste. Elisabeth, 5000 Namur (Belgium)

    2011-09-15

    Purpose: With the increased commercial availability of intensity modulated arc therapy (IMAT) comes the need for comprehensive QA programs, covering the different aspects of this newly available technology. This manuscript proposes such a program for the RapidArc (RA) (Varian Medical Systems, Palo Alto) IMAT solution. Methods: The program was developed and tested out for a Millennium120 MLC on iX Clinacs and a HighDefinition MLC on a Novalis TX, using a variety of measurement equipment including Gafchromic film, 2D ion chamber arrays (Seven29 and StarCheck, PTW, Freiburg, Germany) with inclinometer and Octavius phantom, the Delta4 systam (ScandiDos, Uppsala, Sweden) and the portal imager (EPID). First, a number of complementary machine QA tests were developed to monitor the correct interplay between the accelerating/decelerating gantry, the variable dose rate and the MLC position, straining the delivery to the maximum allowed limits. Second, a systematic approach to the validation of the dose calculation for RA was adopted, starting with static gantry and RA specific static MLC shapes and gradually moving to dynamic gantry, dynamic MLC shapes. RA plans were then optimized on a series of artificial structures created within the homogeneous Octavius phantom and within a heterogeneous lung phantom. These served the double purpose of testing the behavior of the optimization algorithm (PRO) as well as the precision of the forward dose calculation. Finally, patient QA on a series of clinical cases was performed with different methods. In addition to the well established in-phantom QA, we evaluated the portal dosimetry solution within the Varian approach. Results: For routine machine QA, the ''Snooker Cue'' test on the EPID proved to be the most sensitive to overall problem detection. It is also the most practical one. The ''Twinkle'' and ''Sunrise'' tests were useful to obtain well differentiated information on

  2. Implementing RapidArc into clinical routine: a comprehensive program from machine QA to TPS validation and patient QA.

    Science.gov (United States)

    Van Esch, Ann; Huyskens, Dominique P; Behrens, Claus F; Samsoe, Eva; Sjolin, Maria; Bjelkengren, Ulf; Sjostrom, David; Clermont, Christian; Hambach, Lionel; Sergent, Francois

    2011-09-01

    With the increased commercial availability of intensity modulated arc therapy (IMAT) comes the need for comprehensive QA programs, covering the different aspects of this newly available technology. This manuscript proposes such a program for the RapidArc (RA) (Varian Medical Systems, Palo Alto) IMAT solution. The program was developed and tested out for a Millennium120 MLC on iX Clinacs and a HighDefinition MLC on a Novalis TX, using a variety of measurement equipment including Gafchromic film, 2D ion chamber arrays (Seven29 and StarCheck, PTW, Freiburg, Germany) with inclinometer and Octavius phantom, the Delta4 systam (ScandiDos, Uppsala, Sweden) and the portal imager (EPID). First, a number of complementary machine QA tests were developed to monitor the correct interplay between the accelerating/decelerating gantry, the variable dose rate and the MLC position, straining the delivery to the maximum allowed limits. Second, a systematic approach to the validation of the dose calculation for RA was adopted, starting with static gantry and RA specific static MLC shapes and gradually moving to dynamic gantry, dynamic MLC shapes. RA plans were then optimized on a series of artificial structures created within the homogeneous Octavius phantom and within a heterogeneous lung phantom. These served the double purpose of testing the behavior of the optimization algorithm (PRO) as well as the precision of the forward dose calculation. Finally, patient QA on a series of clinical cases was performed with different methods. In addition to the well established in-phantom QA, we evaluated the portal dosimetry solution within the Varian approach. For routine machine QA, the "Snooker Cue" test on the EPID proved to be the most sensitive to overall problem detection. It is also the most practical one. The "Twinkle" and "Sunrise" tests were useful to obtain well differentiated information on the individual treatment delivery components. The AAA8.9 dose calculations showed excellent

  3. Mechatronics in the mining industry. Modelling of underground machines; Mechatronik im Bergbau. Modellbildung von Untertage-Maschinen

    Energy Technology Data Exchange (ETDEWEB)

    Bruckmann, Tobias; Brandt, Thorsten [mercatronics GmbH, Duisburg (Germany)

    2009-12-17

    The development of new functions for machines operating underground often requires a prolonged and cost-intensive test phase. Precisely the development of complex functions as occur in operating assistance systems, for example, is highly iterative. If a corresponding prototype is required for each iteration step of the development, the development costs will, of course, increase rapidly. Virtual prototypes and simulators based on mathematical models of the machine offer an alternative in this case. The article describes the same principles for modelling the kinematics of underground machines. (orig.)

  4. A Prototyping Environment for Research on Human-Machine Interfaces in Process Control: Use of Microsoft WPF for Microworld and Distributed Control System Development

    Energy Technology Data Exchange (ETDEWEB)

    Roger Lew; Ronald L. Boring; Thomas A. Ulrich

    2014-08-01

    Operators of critical processes, such as nuclear power production, must contend with highly complex systems, procedures, and regulations. Developing human-machine interfaces (HMIs) that better support operators is a high priority for ensuring the safe and reliable operation of critical processes. Human factors engineering (HFE) provides a rich and mature set of tools for evaluating the performance of HMIs, but the set of tools for developing and designing HMIs is still in its infancy. Here we propose that Microsoft Windows Presentation Foundation (WPF) is well suited for many roles in the research and development of HMIs for process control.

  5. Unikabeton Prototype

    DEFF Research Database (Denmark)

    Dombernowsky, Per; Søndergaard, Asbjørn

    2011-01-01

    The Unikabeton prototype structure was developed as the finalization of the cross-disciplinary research project Unikabeton, exploring the architectural potential in linking the computational process of topology optimisation with robot fabrication of concrete casting moulds. The project was elabor......The Unikabeton prototype structure was developed as the finalization of the cross-disciplinary research project Unikabeton, exploring the architectural potential in linking the computational process of topology optimisation with robot fabrication of concrete casting moulds. The project...... of Architecture was to develop a series of optimisation experiments, concluding in the design and optimisation of a full scale prototype concrete structure....

  6. Dynamic Characteristics Analysis of Parallel Machine Tool Based on Virtual Prototyping%基于虚拟样机技术的并联机床动态特性分析

    Institute of Scientific and Technical Information of China (English)

    李兴山; 蔡光起

    2011-01-01

    This paper introduced the 2TPT-PTT parallel machine tool based on Steward mechanism.By using of the virtual prototyping technology, the dynamic model is set up in Solideworks and Workbench.Study on the dynamic characteristic of the movement chain by finite element method and the six orders inherent frequency and vibration shape are acquired.The resonance frequency of mechanism is calculated by the analysis of the harmonic response.The result indicates that the resonance frequency of parallel machine tools is between 170 Hz and 180 Hz and the poles of the parallel mechanism is the weakness parts, so it can provide the theory basis for the optimization design of parallel machine tools.%介绍了一种基于Steward平台的2TPT-PTT并联机床构型.利用虚拟样机技术, 在Solidewroks和Workbench的环境下,建立了2TPT-PTT并联机床的动态模型.运用有限元法对机构的运动分支的动态特性进行了研究,获得了其六阶固有频率及相应的振型.通过机构的谐响应分析,求解了机构的共振频率.研究结果表明:整个机构在170~180 Hz易产生共振,平行机构的连杆为其薄弱环节,为并联机床的优化设计提供了理论依据.

  7. Prototypes in engineering design: Definitions and strategies

    DEFF Research Database (Denmark)

    Jensen, Lasse Skovgaard; Özkil, Ali Gürcan; Mortensen, Niels Henrik

    2016-01-01

    By reviewing literature, we investigate types, purposes and definitions of prototypes. There is no overarching definition of a prototype, but we identify five categories of prototypes in litterature. We further synthesize and reference previous work to create an overview of aspects in prototyping...... strategies. Due to rapid changes and progressions in the use of prototypes, we conclude conclude that there is a need for more holistic and overview generating research about prototyping. This for product developers to properly manage, select and apply the optimal prototyping process....

  8. Acceptability of using electronic vending machines to deliver oral rapid HIV self-testing kits: a qualitative study.

    Directory of Open Access Journals (Sweden)

    Sean D Young

    Full Text Available Rates of unrecognized HIV infection are significantly higher among Latino and Black men who have sex with men (MSM. Policy makers have proposed that HIV self-testing kits and new methods for delivering self-testing could improve testing uptake among minority MSM. This study sought to conduct qualitative assessments with MSM of color to determine the acceptability of using electronic vending machines to dispense HIV self-testing kits.African American and Latino MSM were recruited using a participant pool from an existing HIV prevention trial on Facebook. If participants expressed interest in using a vending machine to receive an HIV self-testing kit, they were emailed a 4-digit personal identification number (PIN code to retrieve the test from the machine. We followed up with those who had tested to assess their willingness to participate in an interview about their experience.Twelve kits were dispensed and 8 interviews were conducted. In general, participants expressed that the vending machine was an acceptable HIV test delivery method due to its novelty and convenience.Acceptability of this delivery model for HIV testing kits was closely associated with three main factors: credibility, confidentiality, and convenience. Future research is needed to address issues, such as user-induced errors and costs, before scaling up the dispensing method.

  9. A prototype piecewise-linear dynamic attenuator

    Science.gov (United States)

    Hsieh, Scott S.; Peng, Mark V.; May, Christopher A.; Shunhavanich, Picha; Fleischmann, Dominik; Pelc, Norbert J.

    2016-07-01

    The piecewise-linear dynamic attenuator has been proposed as a mechanism in CT scanning for personalizing the x-ray illumination on a patient- and application-specific basis. Previous simulations have shown benefits in image quality, scatter, and dose objectives. We report on the first prototype implementation. This prototype is reduced in scale and speed and is integrated into a tabletop CT system with a smaller field of view (25 cm) and longer scan time (42 s) compared to a clinical system. Stainless steel wedges were machined and affixed to linear actuators, which were in turn held secure by a frame built using rapid prototyping technologies. The actuators were computer-controlled, with characteristic noise of about 100 microns. Simulations suggest that in a clinical setting, the impact of actuator noise could lead to artifacts of only 1 HU. Ring artifacts were minimized by careful design of the wedges. A water beam hardening correction was applied and the scan was collimated to reduce scatter. We scanned a 16 cm water cylinder phantom as well as an anthropomorphic pediatric phantom. The artifacts present in reconstructed images are comparable to artifacts normally seen with this tabletop system. Compared to a flat-field reference scan, increased detectability at reduced dose is shown and streaking is reduced. Artifacts are modest in our images and further refinement is possible. Issues of mechanical speed and stability in the challenging clinical CT environment will be addressed in a future design.

  10. Power test for first prototype LIBO module

    CERN Multimedia

    Laurent Guiraud

    2000-01-01

    The Linac Booster (LIBO) is a prototype machine for producing particle beams for cancer therapy. Hadron therapy techniques are able to reach deep tumours with less damage to surrounding tissue than with conventional radiotherapy.

  11. A rule-based approach to model checking of UML state machines

    Science.gov (United States)

    Grobelna, Iwona; Grobelny, Michał; Stefanowicz, Łukasz

    2016-12-01

    In the paper a new approach to formal verification of control process specification expressed by means of UML state machines in version 2.x is proposed. In contrast to other approaches from the literature, we use the abstract and universal rule-based logical model suitable both for model checking (using the nuXmv model checker), but also for logical synthesis in form of rapid prototyping. Hence, a prototype implementation in hardware description language VHDL can be obtained that fully reflects the primary, already formally verified specification in form of UML state machines. Presented approach allows to increase the assurance that implemented system meets the user-defined requirements.

  12. 基于虚拟样机技术的电动切卡机创新设计及仿真优化%Innovation design and simulation optimizing of electric card-cut machine based on virtual prototyping technology

    Institute of Scientific and Technical Information of China (English)

    贾相武; 胡树根

    2012-01-01

    Aiming at realizing the optimal design of the electric card-cut machine,firstly,the method of innovation design was applied in function principle solution of mechatrnnics product, the function scheme was obtained. Then Pro/E and AMAMS software were used for three dimensional modeling, the virtual prototyping technology was used to do the analysis of kinematics and dynamics, the parameter optimization of design scheme was done, and the optimization result was obtained, the design objective was realized. The research results show that the method combined with innovation design and virtual prototyping technology is very effective for product optimization design.%为了实现电动切卡机产品的优化设计,首先运用机电产品创新设计的方法,对该产品进行了功能原理求解,获得了功能方案,然后利用Pro/E和ADAMS软件对该方案进行了三维建模,最后应用虚拟样机技术进行了运动学和动力学仿真分析,并对该设计方案进行了参数优化,获得了最优结果,实现了设计目标.研究结果表明:运用创新设计方法和虚拟样机技术相结合的方案进行产品的优化设计是非常有效的.

  13. Machining Features Based Hybrid Rapid Prototyping%基于加工特征的复合快速成形技术研究

    Institute of Scientific and Technical Information of China (English)

    朱虎; 李建雨

    2007-01-01

    结合分层制造和数控加工的技术优势,提出了一种以六轴并联机床为切削加工平台、基于加工特征的复合快速成形方法.利用Parasolid modeling kernel开发了具有加工特征提取与消除、分层处理等功能的数据处理软件系统.以顶针座零件为对象进行了原型制作实验,整个制作过程需要8h,制作精度为0.05mm,与SLA方法相比具有较高的成形效率和精度.

  14. 基于CATIA的机床夹具元件快速造型方法%Rapid Prototyping of Machine Tool Fixture Element Based on CATIA

    Institute of Scientific and Technical Information of China (English)

    李昕欣; 郑国磊

    2008-01-01

    介绍了基于CATIA的CAA架构对实体进行参数化建模的方法,以一个航空夹具设计为实例,开发了基于CAA及零件特征的参数化航空夹具设计模块,为基于CATIA的航空夹具元件快速造型做了技术方法的探索.

  15. SLS快速成形机CNC系统抗干扰设计%Anti-Disturbance Design for CNC System of SLS Rapid-Prototyping Machine

    Institute of Scientific and Technical Information of China (English)

    李建国; 许明恒

    2003-01-01

    针对新型选择性激光烧结快速成形机CNC系统的开发,分析了外部和内部的电磁和激光器噪声,从线路设计、电源处理、隔离、屏蔽、滤波、接地等方面提出了一系列抗干扰措施.

  16. New developments in surface technology and prototyping

    Science.gov (United States)

    Himmer, Thomas; Beyer, Eckhard

    2003-03-01

    Novel lightweight applications in the automotive and aircraft industries require advanced materials and techniques for surface protection as well as direct and rapid manufacturing of the related components and tools. The manufacturing processes presented in this paper are based on multiple additive and subtractive technologies such as laser cutting, laser welding, direct laser metal deposition, laser/plasma hybrid spraying technique or CNC milling. The process chain is similar to layer-based Rapid Prototyping Techniques. In the first step, the 3D CAD geometry is sliced into layers by a specially developed software. These slices are cut by high speed laser cutting and then joined together. In this way laminated tools or parts are built. To improve surface quality and to increase wear resistance a CNC machining center is used. The system consists of a CNC milling machine, in which a 3 kW Nd:YAG laser, a coaxial powder nozzle and a digitizing system are integrated. Using a new laser/plasma hybrid spraying technique, coatings can be deposited onto parts for surface protection. The layers show a low porosity and high adhesion strength, the thickness is up to 0.3 mm, and the lower effort for preliminary surface preparation reduces time and costs of the whole process.

  17. Fiscal 1997 report on the results of the international standardization R and D. Data format for rapid prototyping systems; 1997 nendo seika hokokusho kokusai hyojun soseigata kenkyu kaihatsu. Sekiso zokei system yo data format

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    Concerning the rapid prototyping (RP) system use new RP format and the related software, the paper promoted the international standardization in consideration of relationships with an international standard, STEP. RP, which is a technology to rapidly prototype a solid body based on the three-dimensional CAD data, is used in various fields of product manufacture, medical field, etc., and is expected to further expand its field of application. In this R and D, an international version of the RP software system developed for domestic use was developed, and at the same time a software was trially manufactured so that the data on STEP/AP203/CC5 and CC6 can be delivered to the system. Moreover, a plan on new AIC51X as the STEP/AIC suitable for PR was studied. Relating to these results, the paper conducted the publicity work to the persons concerned in RP in the U.S. and Europe, and also explained those at ISO/TC184/SC4 (STEP Conference). The PR use interface enabling highly rapid and accurate data processing reached to a stage of the international commercialization, and at the same time the study items were materialized for proposal of the new STEP standards suitable for RP. 18 refs., 80 figs., 12 tabs.

  18. 基于xPCTarget的直线电机快速原型控制系统%Rapid Prototyping Control System of Linear Motor Based on xPC Target

    Institute of Scientific and Technical Information of China (English)

    闫光亚; 艾武; 陈冰

    2011-01-01

    A rapid prototyping control system ol linear motor using tne xPC arget tOOIDOX in MATLAB was set up and embedded industrial PC was used as the controller,together with the analog -digital conversion board, digital output board, encoder interface board and driver board. Then a nonlinear PID control algorithm with tracking differentiator was realized on the rapid prototyping control system. Experimental results show that the rapid prototyping control system of linear motor based on xPC target can achieve control algorithm built with Simulink directly and great flexibility, and the linear motor control system adopting nonlinear PID control algorithm with tracking differentiator has excellent dynamic--static performance and noise immunity.%以嵌入式工业PC为控制器,配以模数转换板、数字量输出板、光栅尺接口板和驱动板,利用MATI。AB的xPCTarget工具箱搭建了直线电机快速原型控制系统,并在快速原型控制系统中实现了带有跟踪微分器的非线性PID控制算法。实验结果表明:这种基于xPCTarget的直线电机快速原型控制系统能够直接采用Simulink中建立的控制算法,具有很高的灵活性;同时,直线电机控制系统采用带有跟踪微分器的非线性PID控制算法时具有很好的动静态特性和抗扰性。

  19. A preliminary study on 3D reconstruction and extracting mandibular first molar by dint of high-speed air turbine handpiece based on rapid prototyping%数控拔牙技术的实验研究

    Institute of Scientific and Technical Information of China (English)

    刘小明; 李健俫; 王建民; 张志光; 陈隆福; 陈贵丰; 黄湘穗

    2012-01-01

    目的 探讨牙颌数字化三维重建技术与快速成型技术、数控技术相结合,实现微创和自动化拔牙的可行性.方法 锥形束CT(cone beam computed tomography,CBCT)扫描下颌牙颌标本,获得数据.采用Mimics软件重建牙颌三维实体模型,Magics软件进行数据修补.选取左侧下颌第一磨牙三维立体数据,快速成型软件切片、UG软件数据转换,导入自行研制的数控拔牙机,严格坐标定位后磨除左侧下颌第一磨牙.结果 建立了良好的三维牙颌模型,用数控拔牙机成功磨除左侧下颌第一磨牙.结论 牙颌数字化三维重建技术与快速成型技术、数控技术相结合,应用于数控拔牙机拔除标本牙是可行的.%Objective A new technique combined with digital dental teeth, 3D reconstruction from cone beam computed tomography ( CBCT) data and rapid prototyping is presented, in order to solve the difficulties of tooth extracting by traditional chisel. Methods Software Mimics and Magics were used to reconstruct three dimensional model from CT image scanned by DCTPRo CBCT with 0.2 mm slice thickness. The achievement can be applied to accomplish tooth extracting by high-speed air turbine handpiece based on rapid prototyping. Results Mandibular first molar was extracted by dint of high-speed air turbine handpiece based on rapid prototyping. Conclusion The new technique combined with digital dental teeth and rapid prototyping can be used to solve the difficulties of the tooth extracting by traditional chisel.

  20. Rapid, portable and cost-effective yeast cell viability and concentration analysis using lensfree on-chip microscopy and machine learning.

    Science.gov (United States)

    Feizi, Alborz; Zhang, Yibo; Greenbaum, Alon; Guziak, Alex; Luong, Michelle; Chan, Raymond Yan Lok; Berg, Brandon; Ozkan, Haydar; Luo, Wei; Wu, Michael; Wu, Yichen; Ozcan, Aydogan

    2016-11-01

    Monitoring yeast cell viability and concentration is important in brewing, baking and biofuel production. However, existing methods of measuring viability and concentration are relatively bulky, tedious and expensive. Here we demonstrate a compact and cost-effective automatic yeast analysis platform (AYAP), which can rapidly measure cell concentration and viability. AYAP is based on digital in-line holography and on-chip microscopy and rapidly images a large field-of-view of 22.5 mm(2). This lens-free microscope weighs 70 g and utilizes a partially-coherent illumination source and an opto-electronic image sensor chip. A touch-screen user interface based on a tablet-PC is developed to reconstruct the holographic shadows captured by the image sensor chip and use a support vector machine (SVM) model to automatically classify live and dead cells in a yeast sample stained with methylene blue. In order to quantify its accuracy, we varied the viability and concentration of the cells and compared AYAP's performance with a fluorescence exclusion staining based gold-standard using regression analysis. The results agree very well with this gold-standard method and no significant difference was observed between the two methods within a concentration range of 1.4 × 10(5) to 1.4 × 10(6) cells per mL, providing a dynamic range suitable for various applications. This lensfree computational imaging technology that is coupled with machine learning algorithms would be useful for cost-effective and rapid quantification of cell viability and density even in field and resource-poor settings.

  1. Rapid, portable and cost-effective yeast cell viability and concentration analysis using lensfree on-chip microscopy and machine learning

    KAUST Repository

    Feizi, Alborz

    2016-09-24

    Monitoring yeast cell viability and concentration is important in brewing, baking and biofuel production. However, existing methods of measuring viability and concentration are relatively bulky, tedious and expensive. Here we demonstrate a compact and cost-effective automatic yeast analysis platform (AYAP), which can rapidly measure cell concentration and viability. AYAP is based on digital in-line holography and on-chip microscopy and rapidly images a large field-of-view of 22.5 mm2. This lens-free microscope weighs 70 g and utilizes a partially-coherent illumination source and an opto-electronic image sensor chip. A touch-screen user interface based on a tablet-PC is developed to reconstruct the holographic shadows captured by the image sensor chip and use a support vector machine (SVM) model to automatically classify live and dead cells in a yeast sample stained with methylene blue. In order to quantify its accuracy, we varied the viability and concentration of the cells and compared AYAP\\'s performance with a fluorescence exclusion staining based gold-standard using regression analysis. The results agree very well with this gold-standard method and no significant difference was observed between the two methods within a concentration range of 1.4 × 105 to 1.4 × 106 cells per mL, providing a dynamic range suitable for various applications. This lensfree computational imaging technology that is coupled with machine learning algorithms would be useful for cost-effective and rapid quantification of cell viability and density even in field and resource-poor settings.

  2. Using a Rapid-Kothen paper machine to simulate the effect of system closure on the contamination load of whitewater

    CSIR Research Space (South Africa)

    Naicker, Devi

    2016-01-01

    Full Text Available of the contaminants after 10 cycles exceeded standard limits for reuse of water hence treatment prior to reuse is vital in closed systems. The results demonstrate that a Rapid-Kothen sheet former can be successfully used to simulate system closure in a newsprint mill....

  3. Robotic milling for rapid ceramic pototyping

    Institute of Scientific and Technical Information of China (English)

    HAN Guang-chao; ZHANG Hai-ou; WANG Gui-lan

    2005-01-01

    Robotic milling is a developing method for rapidly producing prototypes and parts, but the application is limited for materials such as wax, wood, plastic and light metal, etc. The reason for this is because of the robotic weak rigidity. In this paper, a method of robotic milling for ceramic prototyping is developed, one that has been successfully applied in a new rapid hard tooling technology-Direct Prototype Spray Tooling[1]. At first, the appropriate ceramic materials mixed with metal powder are confirmed for the robotic milling and the following plasma spraying process. Then the 6 - DOF robotic milling paths are extracted from the NC code and transformed into the robotic JBI type file, the NC code generated through the general CAD/CAM software such as UG -NX.Finally, the robotic milling characteristics such as moving path accuracy and milling force are tested to find the best milling parameters and to ensure the executable, accurate and efficient ceramic prototype milling technology.The development of this method not only broadens the robotic milling material range but also extends the rapid prototyping fields. It can also be used for producing ceramic parts that are difficult to machine.

  4. Twin machines: possibility to move patients treated with RapidArc from one accelerator to the other without any new dosimetry; Machines jumelles: possibilite de deplacer des patients traites avec RapidArc d'un accelerateur a l'autre sans nouvelle dosimetrie

    Energy Technology Data Exchange (ETDEWEB)

    Fenoglietto, P.; Ailleres, N.; Simeon, S.; Dubois, J.B.; Azria, D. [CRLC Val d' Aurelle, 34 - Montpellier (France)

    2010-10-15

    An institution possesses three accelerators which have been identically parameterized as far as energies and collimators are concerned, to deliver equivalent intensity-modulated conformational radiotherapy. The RapidArc methodology has been implemented on a first machine, and then on a second one. The authors report tests performed to check whether a treatment could be optimized on a specific accelerator, and then performed on another one. Six patients suffering from ORL cancers have been selected. Dose computation and optimization has been performed with Eclipse. Half of treatments have been optimized on one accelerator, and the other half on the other one. According to the comparison between measured and computed doses, it appears that, in an institution possessing twin machines, patients may pass from one accelerator to the other without performing a new dosimetry. Short communication

  5. 快速成型钛板结合自体骨移植修复犬下颌骨缺损%Rapid prototyped titanium plate combined with autologous cancellous bone graft repairs canine mandibular defects

    Institute of Scientific and Technical Information of China (English)

    周丽斌; 刘彦普; 吴玮; 王佩林; 丁瑞英; 韩浩伦; 李保卫; 王刚; 王鸿南; 赵晋龙

    2014-01-01

    BACKGROUND:Rapid prototyping technique has been recently applied in the medical reconstruction and al ows the production of individual implant for patients with tissue defects, achieving an accurate repair. OBJECTIVE:To repair discontinuous mandibular defects in dogs using rapid prototyped titanium plate in combination with autologous cancellous bone graft. METHODS:Nine hybrid canines were used, and the skul was scanned using spiral CT. Then CT data were used to construct three-dimensional digital model, in which virtual partial mandibulectomy was performed, and an individualized bone-grafting plate was designed. A titanium plate was manufactured using rapid prototyping and titanium casting. Animal experiment was then performed. A 40-mm discontinuous defect in the right mandibular body was created in the involved dogs. The defect was restored immediately using the customized plate in combination with autologous cancellous iliac blocks. Sequential radionuclide bone imaging, biomechanical testing, three-dimensional microcomputed tomographic scanning, radiology and histological examination were used to evaluate the turnover of the grafts. RESULTS AND CONCLUSION:A symmetric mandible was reconstructed using the rapid prototyped grafting plate. The grafted bone survived and got corticalized, while a fibrous intermedium was found between the bone graft and the plate. In the reconstruction of mandibular defects, optimal functional and aesthetic outcomes could be achieved using the rapid prototyped grafting plates.%背景:近年来,快速成型技术被迅速的应用于医学重建领域,利用快速成型技术可为组织缺损患者制作个体化的植入物,可达到空间尺寸上的精确修复。  目的:利用快速成型技术制作个体化钛板,结合自体松质骨移植,修复犬下颌骨节段性缺损。  方法:9只杂种犬行螺旋CT扫描获取头颅骨骼数据,建立数字3D模型,在模型上模拟右侧下颌骨体部

  6. Preparation of tissue engineering scaffolds using rapid prototyping%快速成型方法制备组织工程支架的研究与应用**

    Institute of Scientific and Technical Information of China (English)

    张建明; 刘璐; 张西正; 李瑞欣; 任婷婷; 李昊; 王贺燕; 郝庆新; 万宗明; 李建宇

    2013-01-01

    BACKGROUND: Rapid Prototyping is a high-tech manufacturing technique based on material accumulation to be combined with computer, numerical control, laser and material technologies. OBJECTIVE: To review the application of rapid prototyping in the preparation of tissue engineering scaffolds. METHODS: The first author retrieved Wanfang, CNKI, and Elsevier Science Direct Online for articles about biomechanical ability and developmental prospect of scaffold materials, as wel as the application of rapid prototyping in the preparation of scaffold materials.RESULTS AND CONCLUSION: Rapid prototyping has become mature gradual y in the preparation of tissue engineering scaffolds. This technology can not only overcome the difficulty in shaping and internal microstructural control, but also optimize the scaffold structure via the finite element analysis, achieving some special requirements such as the improvement of mechanical strength. However, due to the particularity of tissue organ, and xenophobic sex and cel adhesion conditions, it is pre-requisite to combine rapid prototyping technology with biodegradable materials with histocompatibility in order to make the cells proliferation and differentiation better, promote tissue regeneration, and repair tissue defects.%  背景:快速成型是基于材料堆积法,结合计算机、数控、激光和材料技术于一体的高新制造技术。目的:综述快速成型技术在组织工程支架制备中的应用。方法:由第一作者检索万方数据库、中国知网数据库和 Elsevier Science Direct Online 有关支架材料的生物力学性能、支架材料发展前景及快速成型技术在支架材料制备领域中应用研究等方面的文献。结果与结论:快速成型技术应用于组织工程支架的制备已经越来越成熟,快速成型技术不但克服了传统制造方法中存在的支架复杂外形制造困难和内部微结构无法控制的缺陷,而且还可以通过有限

  7. [Application of near infrared spectroscopy combined with particle swarm optimization based least square support vactor machine to rapid quantitative analysis of Corni Fructus].

    Science.gov (United States)

    Liu, Xue-song; Sun, Fen-fang; Jin, Ye; Wu, Yong-jiang; Gu, Zhi-xin; Zhu, Li; Yan, Dong-lan

    2015-12-01

    A novel method was developed for the rapid determination of multi-indicators in corni fructus by means of near infrared (NIR) spectroscopy. Particle swarm optimization (PSO) based least squares support vector machine was investigated to increase the levels of quality control. The calibration models of moisture, extractum, morroniside and loganin were established using the PSO-LS-SVM algorithm. The performance of PSO-LS-SVM models was compared with partial least squares regression (PLSR) and back propagation artificial neural network (BP-ANN). The calibration and validation results of PSO-LS-SVM were superior to both PLS and BP-ANN. For PSO-LS-SVM models, the correlation coefficients (r) of calibrations were all above 0.942. The optimal prediction results were also achieved by PSO-LS-SVM models with the RMSEP (root mean square error of prediction) and RSEP (relative standard errors of prediction) less than 1.176 and 15.5% respectively. The results suggest that PSO-LS-SVM algorithm has a good model performance and high prediction accuracy. NIR has a potential value for rapid determination of multi-indicators in Corni Fructus.

  8. Computer-Aided Designing and Manufacturing of Lingual Fixed Orthodontic Appliance Using 2D/3D Registration Software and Rapid Prototyping

    Directory of Open Access Journals (Sweden)

    Soon-Yong Kwon

    2014-01-01

    Full Text Available The availability of 3D dental model scanning technology, combined with the ability to register CBCT data with digital models, has enabled the fabrication of orthognathic surgical CAD/CAM designed splints, customized brackets, and indirect bonding systems. In this study, custom lingual orthodontic appliances were virtually designed by merging 3D model images with lateral and posterior-anterior cephalograms. By exporting design information to 3D CAD software, we have produced a stereolithographic prototype and converted it into a cobalt-chrome alloy appliance as a way of combining traditional prosthetic investment and cast techniques. While the bonding procedure of the appliance could be reinforced, CAD technology simplified the fabrication process by eliminating the soldering phase. This report describes CAD/CAM fabrication of the complex anteroposterior lingual bonded retraction appliance for intrusive retraction of the maxillary anterior dentition. Furthermore, the CAD/CAM method eliminates the extra step of determining the lever arm on the lateral cephalograms and subsequent design modifications on the study model.

  9. Computer-Aided Designing and Manufacturing of Lingual Fixed Orthodontic Appliance Using 2D/3D Registration Software and Rapid Prototyping.

    Science.gov (United States)

    Kwon, Soon-Yong; Kim, Yong; Ahn, Hyo-Won; Kim, Ki-Beom; Chung, Kyu-Rhim; Kim Sunny, Seong-Hun

    2014-01-01

    The availability of 3D dental model scanning technology, combined with the ability to register CBCT data with digital models, has enabled the fabrication of orthognathic surgical CAD/CAM designed splints, customized brackets, and indirect bonding systems. In this study, custom lingual orthodontic appliances were virtually designed by merging 3D model images with lateral and posterior-anterior cephalograms. By exporting design information to 3D CAD software, we have produced a stereolithographic prototype and converted it into a cobalt-chrome alloy appliance as a way of combining traditional prosthetic investment and cast techniques. While the bonding procedure of the appliance could be reinforced, CAD technology simplified the fabrication process by eliminating the soldering phase. This report describes CAD/CAM fabrication of the complex anteroposterior lingual bonded retraction appliance for intrusive retraction of the maxillary anterior dentition. Furthermore, the CAD/CAM method eliminates the extra step of determining the lever arm on the lateral cephalograms and subsequent design modifications on the study model.

  10. The Application of Rapid Prototyping Technology and Quality Functional Deployment (QFD approach in enhancing the Endotracheal Tube Holder Model in Medical Application

    Directory of Open Access Journals (Sweden)

    Way Yusoff

    2015-01-01

    Full Text Available This paper presents a development of a current design the Endotracheal tube holding device. At present, the medical teams have faced a lot of problems when doing the endotracheal intubation. Misplacement of endotracheal tube into the esophagus and extubation due to patient’s movement are among the problems by surgeons during medical treatment. This is important as the successful management of the potential risk can reduce the number of patients who suffer a serious consequence of endtracheal tube therapy such as a potential risk to patient safety, with associated risks varying from minor complications to death. This paper presents a product design specification for endotracheal tube-holding device is translated from user’s requirements by employing Quality Functional Deployment (QFD. Several design concepts are generated by using CATIA software to be evaluated by endotracheal tube-holding device users for concept selection. Selection of design concept was done in two phases which are concept screening and concept scoring. For selecting the design concept for further development, a prototype of endotracheal tube was fabricated by using Fused Deposition Modelling (FDM.

  11. Can MODIS Data Calibrate and Validate Coastal Sediment Transport Models? Rapid Prototyping Using 250 m Data and the ECOMSED Model for Lake Pontchartrain, LA USA

    Science.gov (United States)

    Miller, Richard L.; Georgiou, Ioannis; Glorioso, Mark V.; McCorquodale, J. Alex; Crowder, Keely

    2006-01-01

    Field measurements from small boats and sparse arrays of instrumented buoys often do not provide sufficient data to capture the dynamic nature of biogeophysical parameters in may coastal aquatic environments. Several investigators have shown the MODIS 250 m images can provide daily synoptic views of suspended sediment concentration in coastal waters to determine sediment transport and fate. However, the use of MODIS for coastal environments can be limited due to a lack of cloud-free images. Sediment transport models are not constrained by sky conditions but often suffer from a lack of in situ observations for model calibration or validation. We demonstrate here the utility of MODIS 250 m to calibrate (set model parameters), validate output, and set or reset initial conditions of a hydrodynamic and sediment transport model (ECOMSED) developed for Lake Pontchartrain, LA USA. We present our approach in the context of how to quickly assess of 'prototype' an application of NASA data to support environmental managers and decision makers. The combination of daily MODIS imagery and model simulations offer a more robust monitoring and prediction system of suspended sediments than available from either system alone.

  12. Development of a Decision Aid for Cardiopulmonary Resuscitation Involving Intensive Care Unit Patients' and Health Professionals' Participation Using User-Centered Design and a Wiki Platform for Rapid Prototyping: A Research Protocol.

    Science.gov (United States)

    Plaisance, Ariane; Witteman, Holly O; Heyland, Daren Keith; Ebell, Mark H; Dupuis, Audrey; Lavoie-Bérard, Carole-Anne; Légaré, France; Archambault, Patrick Michel

    2016-02-11

    Cardiopulmonary resuscitation (CPR) is an intervention used in cases of cardiac arrest to revive patients whose heart has stopped. Because cardiac arrest can have potentially devastating outcomes such as severe neurological deficits even if CPR is performed, patients must be involved in determining in advance if they want CPR in the case of an unexpected arrest. Shared decision making (SDM) facilitates discussions about goals of care regarding CPR in intensive care units (ICUs). Patient decision aids (DAs) are proven to support the implementation of SDM. Many patient DAs about CPR exist, but they are not universally implemented in ICUs in part due to lack of context and cultural adaptation. Adaptation to local context is an important phase of implementing any type of knowledge tool such as patient DAs. User-centered design supported by a wiki platform to perform rapid prototyping has previously been successful in creating knowledge tools adapted to the needs of patients and health professionals (eg, asthma action plans). This project aims to explore how user-centered design and a wiki platform can support the adaptation of an existing DA for CPR to the local context. The primary objective is to use an existing DA about CPR to create a wiki-based DA that is adapted to the context of a single ICU and tailorable to individual patient's risk factors while employing user-centered design. The secondary objective is to document the use of a wiki platform for the adaptation of patient DAs. This study will be conducted in a mixed surgical and medical ICU at Hôtel-Dieu de Lévis, Quebec, Canada. We plan to involve all 5 intensivists and recruit at least 20 alert and oriented patients admitted to the ICU and their family members if available. In the first phase of this study, we will observe 3 weeks of daily interactions between patients, families, intensivists, and other allied health professionals. We will specifically observe 5 dyads of attending intensivists and alert

  13. Machining, joining and modifications of advanced materials

    CERN Document Server

    Altenbach, Holm

    2016-01-01

    This book presents the latest advances in mechanical and materials engineering applied to the machining, joining and modification of modern engineering materials. The contributions cover the classical fields of casting, forming and injection moulding as representative manufacturing methods, whereas additive manufacturing methods (rapid prototyping and laser sintering) are treated as more innovative and recent technologies that are paving the way for the manufacturing of shapes and features that traditional methods are unable to deliver. The book also explores water jet cutting as an innovative cutting technology that avoids the heat build-up typical of classical mechanical cutting. It introduces readers to laser cutting as an alternative technology for the separation of materials, and to classical bonding and friction stir welding approaches in the context of joining technologies. In many cases, forming and machining technologies require additional post-treatment to achieve the required level of surface quali...

  14. 基于WEB的快速成型数据智能化处理技术的初步研究%Web-Based Study on Rapid Prototyping Data Intelligent Processing Techniques

    Institute of Scientific and Technical Information of China (English)

    张传强; 周传宏; 石勇

    2004-01-01

    Representations of contemporary rapid prototyping (RP) technologies may not be able to manage and share data processing information based on network. This paper presents a new approach, together with its technical implementation, to solve this problem, and discusses web-based study on RP data processing tecihniques. At present STL files produced by 3D modeling systems contain triangular facet representation of surfaces and have become standard data inputs of RP and manufacturing systems. The paper proposes algorithms for correcting common errors, and optimizes the algorithm of gaps or hole errors leading to open loops in the data structure based on analyses of the rules and errors in the STL file. In addition, effectiveness of the approach is demonstrated by a simple model view example of STL files based on Java 3D technology.

  15. Application of digital spine and rapid prototyping in complicated upper cervical spine disease%数字化重建与快速成型技术在复杂上颈椎疾患诊治中的应用

    Institute of Scientific and Technical Information of China (English)

    林山; 尹庆水; 夏虹; 艾福志; 吴增辉; 马向阳; 万磊

    2011-01-01

    Objective:To construct three-dimensional model of craniocervical region by using digital spine and rapid prototyping and investigate its value in managing complicated upper cervical spine disease. Method:The CT scans of 32 patients who sustained complicated upper cervical spine disease were used for three-dimension reconstruction and the rapid prototype model (1:1) of the upper cervical spine were achieved for clinical practice.Result:All operations for these patients were successfully performed under the guidance of 3-D entity model. The complete decompression of cervical spinal cord,the satisfactory debridement and reliable correction and internal fixation were achieved in all patients with no neurovascular injury.Intraoperative findings,distance from the entry point to the midline,extroversion angle and length of screw path of 32 patients were the same as those on the models of preoperative digital 3-D reconstruction and the model of rapid prototyping(P>0.05).The postoperative ASIA score was significantly higher than the preoperative ones(P<0.01).Conclusion:Digital reconstruction and rapid prototyping can reveal uppercervical disorders accurately and directly,which can be used for making a surgical plan.%目的:利用数宁化三维重建和快速成型技术制作头颈部三维实体模型,并探讨其在复杂上颈椎疾患诊治中的应用效果.方法:采集32例复杂上颈椎疾患患者头颈部CT断层扫描数据,进行数字化三维重建、快速成型制备1:1 三维实体模型,并将其应用于诊治、手术规划和术中参照,结果:32例患者均在三维实体模型指导下完成,手术过程顺利.32例患者术中所见与术前数字化三维重建模型和三维实体模型的病灶结构变化一致.三者间进钉点距中线距离、钉道外倾角及钉道长度与术中实际测量的数据差异无显著性(P>0.05).术后ASIA评分与术前比较差异有显著性(P<0.01).术后复查X线、CT和MRI示:脊髓受

  16. 光固化快速成型过程中零件变形的数值模拟%Numerical Simulation of the Part Distortion in Stereolithography Rapid Prototyping

    Institute of Scientific and Technical Information of China (English)

    武殿梁; 丁玉成; 洪军

    2001-01-01

    在对光固化快速成型过程中零件层间相互作用的力学行为进行分析后,提出了以固态降温收缩来模拟液-固收缩的思想.据此建立的逐层累加的等效力学模型用作有限元分析,可借助ANSYS软件进行加工零件的应力、变形分析和预测.试验结果表明:以该力学模型计算出的结果与试验结果一致,可以很好地模拟光固化快速成型零件的翘曲变形,并由此改进零件的制作方案,如生长方向的选定,支撑的添加等.%After analyzing the mechanics of the interaction between layersin stereolithography (SL) rapid prototyping,a method to simulate the liquid-solid transit shrinkage by thermal contract in solid state has been developed.Based on this method,an equivalent mechanical model was built to perform finite element analyzing.Stresses and strains are analyzed by using ANSYS software.The experiments show that the computational results are in accord with the experimental results,and the numerical model can adequately be used to estimate the distortion in SL rapid prototyping.

  17. MITRE sensor layer prototype

    Science.gov (United States)

    Duff, Francis; McGarry, Donald; Zasada, David; Foote, Scott

    2009-05-01

    The MITRE Sensor Layer Prototype is an initial design effort to enable every sensor to help create new capabilities through collaborative data sharing. By making both upstream (raw) and downstream (processed) sensor data visible, users can access the specific level, type, and quantities of data needed to create new data products that were never anticipated by the original designers of the individual sensors. The major characteristic that sets sensor data services apart from typical enterprise services is the volume (on the order of multiple terabytes) of raw data that can be generated by most sensors. Traditional tightly coupled processing approaches extract pre-determined information from the incoming raw sensor data, format it, and send it to predetermined users. The community is rapidly reaching the conclusion that tightly coupled sensor processing loses too much potentially critical information.1 Hence upstream (raw and partially processed) data must be extracted, rapidly archived, and advertised to the enterprise for unanticipated uses. The authors believe layered sensing net-centric integration can be achieved through a standardize-encapsulate-syndicateaggregate- manipulate-process paradigm. The Sensor Layer Prototype's technical approach focuses on implementing this proof of concept framework to make sensor data visible, accessible and useful to the enterprise. To achieve this, a "raw" data tap between physical transducers associated with sensor arrays and the embedded sensor signal processing hardware and software has been exploited. Second, we encapsulate and expose both raw and partially processed data to the enterprise within the context of a service-oriented architecture. Third, we advertise the presence of multiple types, and multiple layers of data through geographic-enabled Really Simple Syndication (GeoRSS) services. These GeoRSS feeds are aggregated, manipulated, and filtered by a feed aggregator. After filtering these feeds to bring just the type

  18. 基于逆向工程和快速成型技术的髋骨三维实体模型个性化重建%Reconstruction of personalized three-dimensional entity model of hip bone based on reverse engineering and rapid prototyping technology

    Institute of Scientific and Technical Information of China (English)

    唐通鸣; 邓佳文; 张政; 黄明宇; 倪红军

    2015-01-01

    BACKGROUND:Hip’s anatomy structure is complex, and the traditional two-dimensional imaging, such as X-ray film or CT scan, is susceptible to image overlap and other soft tissue. As a result, there are some limitations in the diagnosis of hip disease. The digital model is built based on reverse engineering and rapid prototyping. It is comprehensive, intuitive and accurate of the stereo configuration of the hip and the spatial relations of other parts’ anatomical structures. This study has a broad application prospect. OBJECTIVE:To reconstruct the personalized three-dimensional entity model of the hip bone with computer aided technology. METHODS: The human hips were scanned with a portable three-dimensional laser scanner, and then the point cloud data of the hips were gotten. The point cloud was processed and the three-dimensional model reconstruction was carried out by using the engineering software Geomagic and the computer aided software CimatronE. Three-dimensional print of hip was completed and the model was gotten, which was consistent with the geometry of hip bone, through the rapid prototyping machine. RESULTS AND CONCLUSION:A model with good geometric similarity and biomechanical characteristics was built by digital modeling method based on reverse engineering and rapid prototyping. This way of digital modeling provided the basis for digital manufacturing of artificial hip, virtual assembly, stress analysis and surgical simulation.%背景:髋骨解剖结构复杂,传统的X射线片及CT扫描等二维影像检查易受到影像重叠、软组织等的干扰,在髋骨的诊断中具有一定的局限性。通过基于逆向工程技术的数字化建模能全面、直观、精确地显示髋骨立体形态和各部位解剖结构的空间关系,在骨骼研究中有着广阔的应用前景。目的:利用计算机辅助技术重建个性化的髋骨三维实体模型。方法:使用手持式三维激光扫描仪对人体髋骨表面进行扫

  19. Characterization of a two-dimensional temperature field within a rapid compression machine using a toluene planar laser-induced fluorescence imaging technique

    Science.gov (United States)

    Strozzi, Camille; Sotton, Julien; Mura, Arnaud; Bellenoue, Marc

    2009-12-01

    The homogeneous charge compression ignition (HCCI) combustion process is an advanced operating mode for automotive engines. The self-ignition mechanisms that occur within the combustion chamber exhibit extreme temperature dependence. Therefore, the thorough understanding of corresponding phenomena requires the use of diagnostic methods featuring a sufficient thermal sensitivity, applicable in severe conditions similar to those encountered within engines. In this respect, toluene planar laser-induced fluorescence (PLIF) is applied to the inert compression flow generated within an optical rapid compression machine (RCM). A relatively simple diagnostic system is retained: a single wavelength excitation device (266 nm) and a single (filtered) collection system. This diagnostic system is associated with an image processing strategy specifically adapted to RCM devices. Despite the severe conditions under consideration (40 bar, 700-950 K), the method allows us to obtain relatively large two-dimensional temperature fields that display a level of description seldom achieved in such devices. In particular the temperature gradients, which play a crucial role in HCCI combustion processes, can be estimated. The present experimental results confirm the good reliability and accuracy of the method. The information gathered with this toluene PLIF method puts in evidence its high potentialities for the study of aero-thermal-reactive processes as they take place in real engine conditions. The retained strategy also brings new possibilities of non-intrusive analysis for flows practically encountered within industrial devices.

  20. Rapid, single-molecule assays in nano/micro-fluidic chips with arrays of closely spaced parallel channels fabricated by femtosecond laser machining.

    Science.gov (United States)

    Canfield, Brian K; King, Jason K; Robinson, William N; Hofmeister, William H; Davis, Lloyd M

    2014-08-20

    Cost-effective pharmaceutical drug discovery depends on increasing assay throughput while reducing reagent needs. To this end, we are developing an ultrasensitive, fluorescence-based platform that incorporates a nano/micro-fluidic chip with an array of closely spaced channels for parallelized optical readout of single-molecule assays. Here we describe the use of direct femtosecond laser machining to fabricate several hundred closely spaced channels on the surfaces of fused silica substrates. The channels are sealed by bonding to a microscope cover slip spin-coated with a thin film of poly(dimethylsiloxane). Single-molecule detection experiments are conducted using a custom-built, wide-field microscope. The array of channels is epi-illuminated by a line-generating red diode laser, resulting in a line focus just a few microns thick across a 500 micron field of view. A dilute aqueous solution of fluorescently labeled biomolecules is loaded into the device and fluorescence is detected with an electron-multiplying CCD camera, allowing acquisition rates up to 7 kHz for each microchannel. Matched digital filtering based on experimental parameters is used to perform an initial, rapid assessment of detected fluorescence. More detailed analysis is obtained through fluorescence correlation spectroscopy. Simulated fluorescence data is shown to agree well with experimental values.

  1. Properties of chicken manure pyrolysis bio-oil blended with diesel and its combustion characteristics in RCEM, Rapid Compression and Expansion Machine

    Directory of Open Access Journals (Sweden)

    Sunbong Lee

    2014-06-01

    Full Text Available Bio-oil (bio-oil was produced from chicken manure in a pilot-scale pyrolysis facility. The raw bio-oil had a very high viscosity and sediments which made direct application to diesel engines difficult. The bio-oil was blended with diesel fuel with 25% and 75% volumetric ratio at the normal temperature, named as blend 25. A rapid compression and expansion machine was used for a combustion test under the experimental condition corresponding to the medium operation point of a light duty diesel engine using diesel fuel, and blend 25 for comparison. The injection related pressure signal and cylinder pressure signal were instantaneously picked up to analyze the combustion characteristics in addition to the measurement of NOx and smoke emissions. Blend 25 resulted in reduction of the smoke emission by 80% and improvements of the apparent combustion efficiency while the NOx emission increased by 40%. A discussion was done based on the analysis results of combustion.

  2. Expo 86: An Escalation Prototype.

    Science.gov (United States)

    Ross, Jerry; Staw, Barry M.

    1986-01-01

    British Columbia remained committed to its decision to host a world's fair (Expo 86) despite rapidly increasing deficit projections. Expo is examined as a prototypical example of the escalation of commitment. Theory is proposed that integrates determinants of escalation from several levels of analysis over time. (CJH)

  3. WEB-BASED VIRTUAL CNC MACHINE MODELING AND OPERATION

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A CNC simulation system based on internet for operation training of manufacturing facility and manufacturing process simulation is proposed. Firstly, the system framework and a rapid modeling method of CNC machine tool are studied under the virtual environment based on PolyTrans and CAD software. Then, a new method is proposed to enhance and expand the interactive ability of virtual reality modeling language(VRML) by attaining communication among VRML, JavaApplet, JavaScript and Html so as to realize the virtual operation for CNC machine tool. Moreover, the algorithm of material removed simulation based on VRML Z-map is presented. The advantages of this algorithm include less memory requirement and much higher computation. Lastly, the CNC milling machine is taken as an illustrative example for the prototype development in order to validate the feasibility of the proposed approach.

  4. The effect of cutting conditions on power inputs when machining

    Science.gov (United States)

    Petrushin, S. I.; Gruby, S. V.; Nosirsoda, Sh C.

    2016-08-01

    Any technological process involving modification of material properties or product form necessitates consumption of a certain power amount. When developing new technologies one should take into account the benefits of their implementation vs. arising power inputs. It is revealed that procedures of edge cutting machining are the most energy-efficient amongst the present day forming procedures such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc, such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc. An expanded formula for calculation of power inputs is deduced, which takes into consideration the mode of cutting together with the tip radius, the form of the replaceable multifaceted insert and its wear. Having taken as an example cutting of graphite iron by the assembled cutting tools with replaceable multifaceted inserts the authors point at better power efficiency of high feeding cutting in comparison with high-speed cutting.

  5. Smashing the Stovepipe: Leveraging the GMSEC Open Architecture and Advanced IT Automation to Rapidly Prototype, Develop and Deploy Next-Generation Multi-Mission Ground Systems

    Science.gov (United States)

    Swenson, Paul

    2017-01-01

    Satellite/Payload Ground Systems - Typically highly-customized to a specific mission's use cases - Utilize hundreds (or thousands!) of specialized point-to-point interfaces for data flows / file transfers Documentation and tracking of these complex interfaces requires extensive time to develop and extremely high staffing costs Implementation and testing of these interfaces are even more cost-prohibitive, and documentation often lags behind implementation resulting in inconsistencies down the road With expanding threat vectors, IT Security, Information Assurance and Operational Security have become key Ground System architecture drivers New Federal security-related directives are generated on a daily basis, imposing new requirements on current / existing ground systems - These mandated activities and data calls typically carry little or no additional funding for implementation As a result, Ground System Sustaining Engineering groups and Information Technology staff continually struggle to keep up with the rolling tide of security Advancing security concerns and shrinking budgets are pushing these large stove-piped ground systems to begin sharing resources - I.e. Operational / SysAdmin staff, IT security baselines, architecture decisions or even networks / hosting infrastructure Refactoring these existing ground systems into multi-mission assets proves extremely challenging due to what is typically very tight coupling between legacy components As a result, many "Multi-Mission" ops. environments end up simply sharing compute resources and networks due to the difficulty of refactoring into true multi-mission systems Utilizing continuous integration / rapid system deployment technologies in conjunction with an open architecture messaging approach allows System Engineers and Architects to worry less about the low-level details of interfaces between components and configuration of systems GMSEC messaging is inherently designed to support multi-mission requirements, and

  6. Superconducting Machines at the Technical University of Denmark

    DEFF Research Database (Denmark)

    Jensen, Bogi Bech; Abrahamsen, Asger Bech; Mijatovic, Nenad;

    2011-01-01

    Two high temperature superconducting (HTS) machine prototypes constructed at the Technical University of Denmark are presented. The construction process is presented and the excellent agreement between simulation results and experimental results are presented for one of the prototypes.......Two high temperature superconducting (HTS) machine prototypes constructed at the Technical University of Denmark are presented. The construction process is presented and the excellent agreement between simulation results and experimental results are presented for one of the prototypes....

  7. 基于P ro/E三维建模的汽车车身产品整体化设计及快速成形%Overall design and rapid prototyping of automobile body products based on Pro/E 3D modeling

    Institute of Scientific and Technical Information of China (English)

    杨财; 刘晓晶; 贺永辉; 刘恒; 李续博; 刘训达; 王哲

    2015-01-01

    随着汽车行业的发展,对汽车产品的研发周期要求越来越短,同时对产品质量和外观设计水平的要求也越来越高,如何快速设计新型汽车车身产品成为汽车行业发展的关键问题之一。应用Pro/ENGINEER软件,设计出新型汽车车身整体的CAD模型,评价分析了成型型面质量并修改了问题型面;通过选择设定合理的工艺参数,使用熔融挤压快速成型机实现了汽车车身模型的快速原型制造。方便、快速地实现了新型汽车车身产品的设计开发,缩短了研发周期。%With the development of automobile industry, the research and development cycle of automobile body products is getting shorter and shorter than before. At the same time, the requirements for product quality and ap⁃pearance design level are also getting higher. How to design a new model of the automobile body becomes one of the key issues in the auto industry development. A new type of automobile body CAD model was designed by using Pro ENGINEER software. Then the quality of molding surfaces was evaluated and analyzed and the molding surface that has problem was revised. The rapid prototyping of the automobile body model was manufactured by choosing and setting reasonable process parameters, and using the melted extrusion modeling ( MEM) prototyping machine, the design and development of a new type of automobile body product are realized conveniently and quickly, which shortens the research and development cycle.

  8. Axure RP 6 Prototyping Essentials

    CERN Document Server

    Schwartz, Ezra

    2012-01-01

    Axure RP 6 Prototyping Essentials is a detailed, practical primer on the leading rapid prototyping tool. Short on jargon and high on concepts, real-life scenarios and step-by-step guidance through hands-on examples, this book will show you how to integrate Axure into your UX workflow. This book is written for UX practitioners, business analysts, product managers, and anyone else who is involved in UX projects. The book assumes that you have no or very little familiarity with Axure. It will help you if you are evaluating the tool for an upcoming project or are required to quickly get up to spee

  9. 数字化快速成型技术在全膝关节置换术中应用%Clinical application of digital rapid prototyping technology on total knee replacement surgery

    Institute of Scientific and Technical Information of China (English)

    张鹰; 杨宇; 刘大鹏; 杨晶; 倪鹏辉

    2016-01-01

    Objective To explore the feasibility and clinical efficacy of digital rapid prototyping technology in total knee replacement ( TKA) surgery. Methods One case of patient with knee osteoarthritis was selected in this study. DICOM data of the affected knee was obtained via 3D reconstruction,then the data and image were processed via Mimics 15. 0 and Unigraphics NX 9. 0,to establish the nav-igation template of digital model of knee. After that,rapid prototyping technology was performed to produce the navigation template,and osteotomy was carried out when the affected knee was affixed with the template as designed. Results The TKA surgery was success-ful,in which operation time was 115 minutes and intraoperative bleeding was 450 ml. Postoperative X-ray image showed that knee pros-thesis was in position with wider joint space,and eversion of the knee was inversed. HSS score was 89. 6 at 2 weeks postoperative-ly. Conclusion Navigation template is a feasible approach for arthroplasty assisted with rapid prototyping technology,with such ad-vantages as less operation time,individual treatment,high precision and minimally invasive. It has definite clinical effect.%目的:探究数字化快速成型技术在全膝关节置换术( TKA)中应用的可行性及临床疗效。方法选择1例需行TKA的骨性关节炎患者,通过三维重建得到患者膝关节的DICOM格式数据;借助于医学影像控制系统Mimics 15.0和三维工程设计软件Unigraphics NX 9.0进行计算分析、图像处理等操作,建立与患者股骨髁和胫骨平台三维互补的膝关节截骨导向板的数字模型;然后,依靠快速成型技术打印制作的截骨导向板实物模型,通过截骨导航模板与膝关节紧密贴合,按照预先设计的截骨通道进行膝关节截骨。结果患者截骨操作顺利,TKA手术时间115 min,术中出血约450 ml;术后X线影像显示,膝关节假体在位正常,关节间隙变宽,膝关节外翻畸形完全矫正;术后2

  10. Construction of cyno-mandibular condyle models using three-dimensional imaging and rapid prototyping technology%应用三维成像和快速成型技术构建犬下颌髁突模型

    Institute of Scientific and Technical Information of China (English)

    韩冬; 徐华; 董佳生; 沈国雄; 俞哲元; 柴岗; 艾松涛

    2011-01-01

    背景:颅颌面骨为不规则骨,具有复杂的三维立体结构.对于颅颌面的骨缺损,进行个性化精确修复十分重要.计算机辅助设计、计算机辅助制造和激光扫描技术是近年发展起来的高新技术,通过这些技术可以实现颅颌面个性化骨形态结构的三维仿真.目的:设计一个由计算机辅助设计、计算机辅助制造和激光扫描技术组成的数字医学系统,以实现生物材料对下颌骨髁突等形态的三维模拟.方法:通过CT扫描获得犬头颅影像信息,计算机辅助设计、计算机辅助制造实现下颌骨形态的三维重建影像,影像数据输入三维打印机,快速成型获得下颌骨髁突的树脂阳模.阴阳模转换获得相应石膏阴模,聚羟基乙酸/聚乳酸阴模内成型,激光三维表面扫描检测聚羟基乙酸/聚乳酸支架和影像原型匹配的精确度.结果与结论:聚羟基乙酸/聚乳酸支架和影像原型匹配的精确度检测结果显示,当测试点误差小于1.0 mm时,复合率大于95%.提示通过这套数字医学系统,可实现颅颌面骨形态结构生物材料的三维仿真,为下颌骨骨缺损的精确修复打下基础.%BACKGROUND: Craniomaxillofacial bone is irregular and has a subtle three-dimensional (3D) structure, and individualized repair of bone defects is very important. Computer-aided design (CAD), computer-aided manufacturing (CAM), rapid prototyping, as well as laser scanning have therefore been applied in craniomaxillofacial surgery.OBJECTIVE: To develop a novel digital medical support system that enables us to custom-make scaffolds to repair craniomaxillofacial bone defects using CAD/CAM and rapid-prototyping technology.METHODS: We created positive molds using CT data, CAD/CAM and a rapid prototyping method using 3D printing. Custom-made poly (glycolic acid) (PGA) and polymers poly (lactic acid) (PLA) scaffolds were prefabricated by a positive-negative mold interchange technique. A laser scanning

  11. 应用数字化技术和快速成型技术制作牙颌模型的准确性评价%Reliability of three dimentional resin model by rapid prototyping manufacturing and digital modeling

    Institute of Scientific and Technical Information of China (English)

    曾飞煌; 徐远志; 房莉; 唐小山

    2012-01-01

    PURPOSE: To describe a new technique for fabricating an 3D resin model by 3D reconstruction and rapid prototyping, and to analyze the precision of this method. METHODS: An optical grating scanner was used to acquire the data of silastic cavity block , digital dental cast was reconstructed with the data through Geomagic Studio image processing software. The final 3D reconstruction was saved in the pattern of Stl. The 3D resin model was fabricated by fuse deposition modeling, and was compared with the digital model and gypsum model. The data of three groups were statistically analyzed using SPSS 16.0 software package. RESULTS: No significant difference was found in gypsum model, digital dental cast and 3D resin model (P>0.05). CONCLUSIONS: Rapid prototyping manufacturing and digital modeling would be helpful for dental information acquisition, treatment design, appliance manufacturing, and can improve the communications between patients and doctors.%目的:应用三维重建技术结合快速成型技术制作牙颌三维树脂模型,并对其精准性进行评价.方法:运用光栅扫描仪对患者牙列的硅橡胶阴模进行信息采集,通过Geomagic Studio图像处理软件进行三维重建,形成三维数字化模型,并以Stl格式保存,导入快速成型机,制成三维树脂牙列模型.分别对硬石膏牙列模型、数字化三维模型和树脂模型进行测量和比较,采用SPSS 16.0软件包对数据进行统计学分析.结果:三维树脂牙列模型与硬石膏牙列模型、数字化三维模型均高度相似,3组模型在牙的高度、宽度和厚度以及牙弓宽度和长度的测量数据间无显著差异(P>0.05).结论:牙颌模型数字化技术和快速成型技术联合应用,可以辅助牙颌信息采集、制订治疗计划、矫正器设计制作,便于医患交流.

  12. Prototype wood chunker used on Populus 'Tristis'

    Science.gov (United States)

    Rodger A. Arola; Roger C. Radcliffe; Sharon A. Winsauer

    1983-01-01

    Populus 'Tristis' trees grown under short-rotation, intensive culture were sampled and chunked in a prototype experimental wood chunking machine. Data presented describe the character of the trees chunked, the energy and power requirements for chunking, and the chunking rates Specific energy requirements for chunking Populus 'Tristis...

  13. 基于Solidworks和ADAMS的切割机虚拟样机设计与仿真分析%Virtual Prototype Design and Simulation Analysis of the Cutting Machine based on the SolidWorks and ADAMS

    Institute of Scientific and Technical Information of China (English)

    袁安富; 陆杨

    2013-01-01

    Based on the function requirements of the cutting machine, the model of the cutting machine is built by using SolidWorks software, and then it is imported into the ADAMS software. The simulation analysis of the transmission system of cutting machine is carried out and a theoretical basis for transmission system design and subsequent manufacture of cutting machine is provided.%根据切割机的功能要求,运用Solidworks软件对切割机进行建模,然后将其导入ADAMS软件中,运用ADAMS软件对其传动系统进行仿真分析,为切割机的传动系统的设计及后续的制造提供一定的理论基础.

  14. When Machines Design Machines!

    DEFF Research Database (Denmark)

    2011-01-01

    Until recently we were the sole designers, alone in the driving seat making all the decisions. But, we have created a world of complexity way beyond human ability to understand, control, and govern. Machines now do more trades than humans on stock markets, they control our power, water, gas...... and food supplies, manage our elevators, microclimates, automobiles and transport systems, and manufacture almost everything. It should come as no surprise that machines are now designing machines. The chips that power our computers and mobile phones, the robots and commercial processing plants on which we...... depend, all are now largely designed by machines. So what of us - will be totally usurped, or are we looking at a new symbiosis with human and artificial intelligences combined to realise the best outcomes possible. In most respects we have no choice! Human abilities alone cannot solve any of the major...

  15. The Research of Rapid Prototyping in J2EE System%快速原型法在J2EE系统中的研究与应用

    Institute of Scientific and Technical Information of China (English)

    李响; 皇甫大恩

    2014-01-01

    J2EE is the main development and application platform for enterprise application software and distributed application software etc.. The method for development process at present lacks consideration to concrete characteristic of software system and development platform. This paper studied the course and method of rapid prototyping development based on J 2EE. Finally, a small-scale home automation software system called“Home Automatic System”was developed by using this method. The feasi⁃bility and validity of the method had been proved by the application of HAS software system.%J2EE是企业应用和分布式应用等软件的主要开发和应用平台,而目前开发过程的方法缺乏对具体软件系统特性和开发平台的考虑。该文研究了基于J2EE应用的快速原型开发的过程和方法,最后,应用该方法开发了一个小型家庭自动化软件系统,进而验证了该方法的可行性和有效性。

  16. The research and development for rapid generate technology of NC machining plan to airplane structure%飞机结构件数控加工方案快速生成技术研究与开发

    Institute of Scientific and Technical Information of China (English)

    史静; 郑国磊; 饶有福; 初宏震

    2011-01-01

    To improve the efficiency and quality of numerical control (NC)programming to airplane structure ,a set of "Rapid NC programming system"has been developed. This system carries out NC programming automatically according to the NC machining plan of airplane structure. On the basis of analyzing of ex-isting techniques for machining plan generation and their limitation, this paper presents a new generate technology for machining plan of airplane structure. It includes: ( 1 )Customize the content of machining plan, and its structural model and standardized definition are proposed. (2)Base on the standardized definition of machining plan, the study and development of rapid generate technology is completed. ( 3 )Introduce of Validity check and output of machining plan. Compared with other methods, this technique has several advantages,such as standardized definition of machining plan and the efficient and accurate of generation. In addition, it also manifests the knowledge expression and reuse of machining plan.%为提高飞机结构件数控编程效率和质量,课题组开发了一套"飞机结构件快速数控编程系统",该系统根据飞机结构件数控加工方案自动完成零件数控编程.在分析现有加工方案生成技术及其局限性基础上,提出飞机结构件数控加工方案快速生成技术.主要内容包括:(1)定制飞机结构件加工方案内容,建立其数据模型,完成加工方案规范化定义;(2)以方案规范化定义为基础,开展快速生成技术的研究与开发;(3)介绍方案正确性检查及方案输出等.与现有加工方案生成技术相比,技术具有方案定义规范、方案生成快速准确等特点,此外,还体现了加工方案知识表达与重用.

  17. Rapid Prototyping Platform for Robotics Applications

    Science.gov (United States)

    Hwang, Kao-Shing; Hsiao, Wen-Hsu; Shing, Gaung-Ting; Chen, Kim-Joan

    2011-01-01

    For the past several years, a team in the Department of Electrical Engineering (EE), National Chung Cheng University, Taiwan, has been establishing a pedagogical approach to embody embedded systems in the context of robotics. To alleviate the burden on students in the robotics curriculum in their junior and senior years, a training platform on…

  18. Simple photolithographic rapid prototyping of microfluidic chips

    DEFF Research Database (Denmark)

    Kunstmann-Olsen, Casper; Hoyland, James; Rubahn, Horst-Günter

    2012-01-01

    Vi præsenterer en simpel metode til at producere støbeforme til støbning af PDMS mikrofluide chips vha. fotolitografi, med 35mm fotonegativer som masker. Vi demonstrer metodens muligheder og begrænsninger. Vi har optimeret processen til at fremstille planare lab-on-a-chip strukturer med meget høj...

  19. Software Testing for Evolutionary Iterative Rapid Prototyping

    Science.gov (United States)

    1990-12-01

    PSDLPART L_ITERAD DELETED 1 13 AXIOM 2 0 1 14 AXIOMA 2 0 1 15 AXI M 2 0 1 16 AXIOM 2 0 9 11 AXI(M 2 0 9 12 AXIM 2 0 9 13 IMPLUIENTATION ADA 2 0 9 14...AXI( 2 0 I 15 AX I 2 0 1 16 AX IOM1 2 0 11 5 OPERATOR - ALL 1 0 11 9 AXIOMA 2 0 11 10 AXIOM 2 0 12 15 AXIOM 2 0 13 16 AXIOM 2 0 15 17 AXIOM 3 0 15 18

  20. Additive Manufacturing: From Rapid Prototyping to Flight

    Science.gov (United States)

    Prater, Tracie

    2015-01-01

    Additive manufacturing (AM) offers tremendous promise for the rocket propulsion community. Foundational work must be performed to ensure the safe performance of AM parts. Government, industry, and academia must collaborate in the characterization, design, modeling, and process control to accelerate the certification of AM parts for human-rated flight.

  1. Simple photolithographic rapid prototyping of microfluidic chips

    DEFF Research Database (Denmark)

    Kunstmann-Olsen, Casper; Hoyland, James; Rubahn, Horst-Günter

    2012-01-01

    Vi præsenterer en simpel metode til at producere støbeforme til støbning af PDMS mikrofluide chips vha. fotolitografi, med 35mm fotonegativer som masker. Vi demonstrer metodens muligheder og begrænsninger. Vi har optimeret processen til at fremstille planare lab-on-a-chip strukturer med meget høj...

  2. Reusable Rapid Prototyped Blunt Impact Simulator

    Science.gov (United States)

    2016-08-01

    RP technology to create a custom reusable projectile for air-cannon-launched impact research. Several projectile configurations with varying frontal... impact area geometries were manufactured using selective laser sintering RP technology . These projectiles were launched with a compressed air cannon...connector interface for analysis. The objective of this report is to inform the audience of a novel use of RP technology to fabricate projectiles

  3. Rapid prototyping of complex ceramic parts

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, T.; Chaput, C.; Doreau, F.; Loiseau, M. [SPCTS, ENSCI, Limoges (France); CTTC, Ester Technopole, Limoges (France)

    2002-07-01

    A cost-effective method of complex ceramic parts manufacturing using stereolithography has been developed. The process consists in fabricating ceramic pieces by laser polymerization of an UV curable monomeric system, subsequent removal of organic components and sintering. Highly concentrated suspensions of well dispersed ceramic particles (up to 60 vol%) in a reactive acrylic monomer, with a suitable rheological behaviour for the spreading of thin layers (down to 25 {mu}m) were defined. Adequate cured depth (higher than 200 {mu}m) is obtained even at high scanning speeds. Nevertheless, a compromise has to be found between the cured depth and the cured width to improve the dimensional resolution. The dimensional resolution reached on alumina partterns is about 200 {mu}m with an energy density of 0.05 J.cm{sup -2}. (orig.)

  4. Advanced Process Chains for Prototyping and Pilot Production based on Additive Manufacturing

    DEFF Research Database (Denmark)

    Mischkot, Michael

    2015-01-01

    For many years, Additive Manufacturing (AM) has been a well-established production technology used mainly for rapid prototyping. But the need for increased flexibility and economic low volume production led to the discovery of Additive Manufacturing as a suitable fabrication technique (Mellor 2013...... and better parts functionality (Ponche 2014). Also, the use of AM ma-chines for spare parts can potentially reduce costs and downtime, and lead to a higher robustness to supply chain disruptions (Khajavi 2013). Control and optimization of the involved process chains are crucial for a fast and robust...

  5. Architectures of prototypes and architectural prototyping

    DEFF Research Database (Denmark)

    Hansen, Klaus Marius; Christensen, Michael; Sandvad, Elmer;

    1998-01-01

    together as a team, but developed a prototype that more than fulfilled the expectations of the shipping company. The prototype should: - complete the first major phase within 10 weeks, - be highly vertical illustrating future work practice, - continuously live up to new requirements from prototyping...... sessions with users, - evolve over a long period of time to contain more functionality - allow for 6-7 developers working intensively in parallel. Explicit focus on the software architecture and letting the architecture evolve with the prototype played a major role in resolving these conflicting......This paper reports from experience obtained through development of a prototype of a global customer service system in a project involving a large shipping company and a university research group. The research group had no previous knowledge of the complex business of shipping and had never worked...

  6. Rethink! prototyping transdisciplinary concepts of prototyping

    CERN Document Server

    Nagy, Emilia; Stark, Rainer

    2016-01-01

    In this book, the authors describe the findings derived from interaction and cooperation between scientific actors employing diverse practices. They reflect on distinct prototyping concepts and examine the transformation of development culture in their fusion to hybrid approaches and solutions. The products of tomorrow are going to be multifunctional, interactive systems – and already are to some degree today. Collaboration across multiple disciplines is the only way to grasp their complexity in design concepts. This underscores the importance of reconsidering the prototyping process for the development of these systems, particularly in transdisciplinary research teams. “Rethinking Prototyping – new hybrid concepts for prototyping” was a transdisciplinary project that took up this challenge. The aim of this programmatic rethinking was to come up with a general concept of prototyping by combining innovative prototyping concepts, which had been researched and developed in three sub-projects: “Hybrid P...

  7. Architectures of prototypes and architectural prototyping

    DEFF Research Database (Denmark)

    Hansen, Klaus Marius; Christensen, Michael; Sandvad, Elmer

    1998-01-01

    This paper reports from experience obtained through development of a prototype of a global customer service system in a project involving a large shipping company and a university research group. The research group had no previous knowledge of the complex business of shipping and had never worked...... together as a team, but developed a prototype that more than fulfilled the expectations of the shipping company. The prototype should: - complete the first major phase within 10 weeks, - be highly vertical illustrating future work practice, - continuously live up to new requirements from prototyping...... sessions with users, - evolve over a long period of time to contain more functionality - allow for 6-7 developers working intensively in parallel. Explicit focus on the software architecture and letting the architecture evolve with the prototype played a major role in resolving these conflicting...

  8. Prototype for Meta-Algorithmic, Content-Aware Image Analysis

    Science.gov (United States)

    2015-03-01

    PROTOTYPE FOR META- ALGORITHMIC , CONTENT-AWARE IMAGE ANALYSIS UNIVERSITY OF VIRGINIA MARCH 2015 FINAL TECHNICAL REPORT...Visual Object Recognition : A Review." IEEE Trans. on Pattern Analysis and Machine Analysis , 2013. [32] Rakotomamonjy A., Bach F., Canu S., Y...Learning a Discriminative Dictionary for Recognition ," IEEE Transactions on Pattern Analysis and Machine Intelligence, vol. 35, no. 11, pp. 2651 - 2664

  9. Real-time parallel implementation of Pulse-Doppler radar signal processing chain on a massively parallel machine based on multi-core DSP and Serial RapidIO interconnect

    Science.gov (United States)

    Klilou, Abdessamad; Belkouch, Said; Elleaume, Philippe; Le Gall, Philippe; Bourzeix, François; Hassani, Moha M'Rabet

    2014-12-01

    Pulse-Doppler radars require high-computing power. A massively parallel machine has been developed in this paper to implement a Pulse-Doppler radar signal processing chain in real-time fashion. The proposed machine consists of two C6678 digital signal processors (DSPs), each with eight DSP cores, interconnected with Serial RapidIO (SRIO) bus. In this study, each individual core is considered as the basic processing element; hence, the proposed parallel machine contains 16 processing elements. A straightforward model has been adopted to distribute the Pulse-Doppler radar signal processing chain. This model provides low latency, but communication inefficiency limits system performance. This paper proposes several optimizations that greatly reduce the inter-processor communication in a straightforward model and improves the parallel efficiency of the system. A use case of the Pulse-Doppler radar signal processing chain has been used to illustrate and validate the concept of the proposed mapping model. Experimental results show that the parallel efficiency of the proposed parallel machine is about 90%.

  10. 快速成型技术制备仿生主动脉弓模型的研究%Preliminary study on rapid prototyping to prepare biomimetic model of aortic arch

    Institute of Scientific and Technical Information of China (English)

    陈鹏飞; 严中亚; 申运华; 陈向东; 邓克学

    2015-01-01

    目的 创建与人体解剖结构一致的仿真主动脉弓三维快速成型模型,探讨其对促进规划和执行主动脉弓外科手术的帮助,为构建个体化人工血管支架及3D打印生物组织或器官进行前期准备.方法 对正常成年男性进行胸部CT扫描,获得该男子主动脉弓原始CT数据(DICOM),通过Mimics 10.01软件对DICOM数据处理,分割出主动脉弓的区域,计算主动脉弓三维立体模型,导出三维模型数据文件(STL文件),最后通过3D打印机打印出主动脉弓三维模型.结果 基于CT获得的胸部解剖结构的数据,通过MIMICS 10.01软件进行处理并导出STL格式文件后,可直接用3D打印机打印出与人体主动脉弓解剖结构基本一致的主动脉弓模型(比例1∶1).结论 快速成型技术制备的主动脉弓模型对手术规划有临床意义,有助于构建个体化人工血管支架及3D打印生物组织或器官.%Objective To create an anatomical correct 3D rapid prototyping (RP) model for a volunteer' s aortic arch and investigate the significance of aortic arch model for surgical planning.To make the early preparations for the mannufacture of individualize artificial vascular stents and 3D printing with biological tissue or organ.Methods Based on the extracted 3D contour image from volunteer' s chest CT data,the custom-made artificial aortic arch was designed with mimics 10.01 software and form 3D printing STL file.And then a aortic arch model was printed out by 3D printer.Results The data acquired by CT scanner can be rapidly prototyped after being edited with Mimics 10.01 software and directly used by 3D printing system to construct a aortic arch model (1∶1).Conclusion The artificial 3D aortic arch model has significance in surgical planning and great help for the mannufacture of individualize artificial vascular stents and 3D printing with biological tissue or organ.

  11. Three-dimensional silicon microcomponents manufactured by microelectrodischarge machining

    Science.gov (United States)

    Reynaerts, Dominiek; Van Brussel, Hendrik

    1997-09-01

    Currently, nearly all microcomponents are fabricated by microelectronic production technologies like etching, deposition and other (photo)lithographic techniques. In this way, main emphasis has been put on surface micromechanics. The major challenges for the future will be the development of real 3D microstructures. Electro-discharge machining (EDM) is a so-called non-conventional machining technique, whereby material is removed through the erosive action of electrical discharges provided by a generator. As shown in this paper, electro-discharge machining proves to be a versatile technique which is very well suited for machining complex microstructures. First, an overview of the applicability of micro electro-discharge machining for manufacturing silicon micromechanical parts is given. Also the machine on which these structures were made is introduced. The main advantages of micro-EDM are its low installation cost, high accuracy and large design freedom. Micro-EDM can indeed easily machine complex 3D shapes that prove difficult for etching techniques. Next, the appropriate setting of the machining parameters in order to keep the material removal on the tool electrode at least an order of magnitude smaller than the material removal on the workpiece electrode are discussed. Micro-EDM requires electrodes as a tool A reliable method for producing these electrodes, with custom shape and small sizes is also presented. The primary applications of micro-EDM are in rapid prototyping and products with small batchsizes. However, the technique is versatile enough to be adapted to large series. Several examples are given of the possibilities of micro-EDM: an electric force motor, micromirrors at any angle with respect to the wafer plane, an acceleration sensor, and micro bevel and spur gears.

  12. Introduction to machine learning.

    Science.gov (United States)

    Baştanlar, Yalin; Ozuysal, Mustafa

    2014-01-01

    The machine learning field, which can be briefly defined as enabling computers make successful predictions using past experiences, has exhibited an impressive development recently with the help of the rapid increase in the storage capacity and processing power of computers. Together with many other disciplines, machine learning methods have been widely employed in bioinformatics. The difficulties and cost of biological analyses have led to the development of sophisticated machine learning approaches for this application area. In this chapter, we first review the fundamental concepts of machine learning such as feature assessment, unsupervised versus supervised learning and types of classification. Then, we point out the main issues of designing machine learning experiments and their performance evaluation. Finally, we introduce some supervised learning methods.

  13. RAPID: Rapid Prototyping in Distributed Mission Operations (DMO) Environments

    Science.gov (United States)

    2008-11-01

    Operations Center ( NOC ). The NOC is located at the Northrop Grumman Mission Systems (NGMS) facility in Orlando, FL. The NOC provides resources for DMO...that WAN routers degrade dramatically when UDP multicast or broadcast traffic is routed through them, and also that network interface cards ( NICs ) on

  14. Volumetric error compensation based on rapid identification for NC machine tools%基于原始误差项快速辨识的空间几何误差补偿

    Institute of Scientific and Technical Information of China (English)

    李小力; 周云飞; 李斌

    2007-01-01

    The mapping relationships among the motion coordinate errors along nine single coordinate lines, the straightness error and 21 other initial error items, and the mapping relationships among the tool geometric errors related to work-piece space and initial error items are researched using laser interferometer for a three-axis machining center. Then, a nine-line measurement method and a volumetric error compensation method are put forward. Moreover, the rapid identification of initial error items and compensation of volumetric error are realized.

  15. Mechanical Prototyping and Manufacturing Internship

    Science.gov (United States)

    Grenfell, Peter

    2016-01-01

    significantly reduced cost. I acquired and improved manufacturing and prototyping skills during my tour including learning about a CAD (Computer-Aided Design) program called Creo (Creo Parametric; design software), gaining valuable conventional machining experience with lathes, CNC (Computer Numerical Control) milling machines and various other tools, and improving my engineering project communication and collaboration skills. The internship also allowed me to better understand operations at NASA. I plan to work in the aerospace industry or do academic research benefitting space science and exploration, and this internship experience will enable me to have insight into manufacturing processes for research and development.

  16. Exploration and practice of reverse engineering and rapid prototyping at high school engineering training%逆向工程及快速成型技术在高校工程实训中的探索与实践

    Institute of Scientific and Technical Information of China (English)

    谢韦莲; 位建伟

    2014-01-01

    In this article, introduced the theory and application scope of Reverse Engineering(RE) and Rapid Prototyping(RP), also presented how to give the engineering training to the university students. By using the software of GeomagicStudio, UG5.0 and UP1.18, let the students practice the point cloud data processing, modeling and rapid prototyping. The engineering training is not focused on the theory learning but also the operation of the joint-arm type of scanning measuring equipment and RP equipment, the methodology of RE product design, the process lfow of rapid prototyping.%介绍了逆向工程及快速成型的工作原理、应用范围和工程实训过程,借助GeomagicStudio和UP1.18软件平台,通过点云处理、建模、快速成型等过程使学生了解逆向工程和快速成型技术的基础理论及工作过程,并通过实验掌握关节臂式激光扫描测量设备的使用、逆向产品设计的方法、快速成型的流程及快速成型设备的操作。

  17. A prototype of a high rating MRPC

    Institute of Scientific and Technical Information of China (English)

    WANG Yi; WANG Jing-Bo; YAN Qiang; LI Yuan-Jing; CHENG Jian-Ping; YUE Qian; LI Jin

    2009-01-01

    Six-gap resistive plate chamber (MRPC) prototypes with semiconductive glass electrodes (bulk resistivity~1010.cm) were studied for suitability in time-of-flight (TOF) applications at high rates. These studies were performed using a continuous electron beam of 800 MeV at IHEP and an X-ray machine. Time resolutions of about 100 ps and efficiencies larger than 90% were obtained for flux densities up to 28 kHz/cm2.

  18. Fabrication and Prototyping Lab

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The Fabrication and Prototyping Lab for composite structures provides a wide variety of fabrication capabilities critical to enabling hands-on research and...

  19. Machine Translation

    Institute of Scientific and Technical Information of China (English)

    张严心

    2015-01-01

    As a kind of ancillary translation tool, Machine Translation has been paid increasing attention to and received different kinds of study by a great deal of researchers and scholars for a long time. To know the definition of Machine Translation and to analyse its benefits and problems are significant for translators in order to make good use of Machine Translation, and helpful to develop and consummate Machine Translation Systems in the future.

  20. Sustainable machining

    CERN Document Server

    2017-01-01

    This book provides an overview on current sustainable machining. Its chapters cover the concept in economic, social and environmental dimensions. It provides the reader with proper ways to handle several pollutants produced during the machining process. The book is useful on both undergraduate and postgraduate levels and it is of interest to all those working with manufacturing and machining technology.

  1. In-Space Rapid Manufacturing

    Science.gov (United States)

    Cooper, Kenneth G.

    1998-01-01

    In-space manufacturing objectives are: (1) Develop and demonstrate capability to directly fabricate components in space using rapid prototyping technology - ceramics (alumina, silicon nitride, zirconia), metallics (stainless, inconel, etc.), high strength/temperature plastics (PEEK). and ABS plastics (starting point). (2) Perform material science experiments on rapid prototyping candidate materials in microgravity.

  2. Innovation og prototyper

    DEFF Research Database (Denmark)

    Hansen, Svend Aage; Hansen, Erik; Kyvsgård, Poul H.

    2006-01-01

    Denne artikel advokerer for at danske virksomheder skal (gen)indføre prototyper som middel til at hurtigere at komme fra ide til salg og samtidig skabe et bedre produkt. LEGO og B&O gennemgår deres erfaringer med anvendelse af simple prototyper tidligt i det forløb, der nyudvikler et produkt. De ...

  3. EPCiR prototype

    DEFF Research Database (Denmark)

    2003-01-01

    A prototype of a residential pervasive computing platform based on OSGi involving among other a mock-up of an health care bandage.......A prototype of a residential pervasive computing platform based on OSGi involving among other a mock-up of an health care bandage....

  4. 基于虚拟现实技术的车床教学训练系统的研究%Desktop VR prototype for machine tool training applications

    Institute of Scientific and Technical Information of China (English)

    郭建; 汪广扩; 刘莹

    2013-01-01

    本文提出了一种针对机床虚拟仿真教学训练系统的开发方案,并介绍了该系统的结构设计和实现途径;利用UG建立了机床的三维实体几何模型,经格式转换和镜像修正解决了实体模型读入的问题;利用Quest3D三维引擎开发平台对场景进行实时驱动和人机交互控制,实现了虚拟场景交互操作;提出了通过建立简单包围模型来参与碰撞检测的方法.与以往类似系统相比,本系统开发方案对硬件要求低,开发周期短,具有潜在应用价值.%A VR system for general - purpose machine tool training and teaching was developed. Details of the system architecture design and its implementation were proposed. The geometric models of the virtual object were constructed by UG, and then transferred into the system through a special process including transforming the format, mirror fixed. Real time drive, interactive controls, and virtual scene interactive operation were achieved by making use of Quest3D Engine. Building bounding box was proposed to simplify the program which performed the computation of colh'sion detecting. Compared with the existing VR system,the proposed system has offered an affordable,portable and easy development training media for machine tool.

  5. Soft computing in machine learning

    CERN Document Server

    Park, Jooyoung; Inoue, Atsushi

    2014-01-01

    As users or consumers are now demanding smarter devices, intelligent systems are revolutionizing by utilizing machine learning. Machine learning as part of intelligent systems is already one of the most critical components in everyday tools ranging from search engines and credit card fraud detection to stock market analysis. You can train machines to perform some things, so that they can automatically detect, diagnose, and solve a variety of problems. The intelligent systems have made rapid progress in developing the state of the art in machine learning based on smart and deep perception. Using machine learning, the intelligent systems make widely applications in automated speech recognition, natural language processing, medical diagnosis, bioinformatics, and robot locomotion. This book aims at introducing how to treat a substantial amount of data, to teach machines and to improve decision making models. And this book specializes in the developments of advanced intelligent systems through machine learning. It...

  6. Cooperative Prototyping Experiments

    DEFF Research Database (Denmark)

    Bødker, Susanne; Grønbæk, Kaj

    1989-01-01

    This paper describes experiments with a design technique that we denote cooperative prototyping. The experiments consider design of a patient case record system for municipal dental clinics in which we used HyperCard, an off the shelf programming environment for the Macintosh. In the ecperiments we...... tried to achieve a fluent work-like evaluation of prototypes where users envisioned future work with a computer tool, at the same time as we made on-line modifications of prototypes in cooperation with the users when breakdown occur in their work-like evaluation. The experiments showed...... that it was possible to make a number of direct manipulation changes of prototypes in cooperation with the users, in interplay with their fluent work-like evaluation of these. However, breakdown occurred in the prototyping process when we reached the limits of the direct manipulation support for modification. From...

  7. Poly(lactic-co-glycolic acid)/tricalcium phosphate scaffolds prepared by rapid prototyping technology for the repair of radial defects in rabbits%快速成型聚乳酸-聚羟乙酸/磷酸三钙支架修复兔桡骨缺损

    Institute of Scientific and Technical Information of China (English)

    孙梁; 熊卓

    2011-01-01

    prototyping machine TissFormTM, thus a cylindrical artificial bone carrier at the diameter of 5 mm and length of 15 mm was obtained. According to the standard of 15 mg in each material, active artificial bone materials were prepared by use of pre-wet, negative pressure of bone morphogenetic protein, freeze-drying.Twenty New Zealand rabbits were used to prepare a 15-mm radial defect, which was treated by the implantation of active artificial bone loaded with and without bone morphogenetic protein. Then results of imaging, histology, scaffolds degrade rates and bone mineral density was appraised to examine the repairing effects of the scaffolds.RESULTS AND CONCLUSION:At 12 weeks, all defects in the experimental group were radiographically repaired. New bony callus was observed to connect with the defect ends and then mould , the scaffold was nearly completely absorbed, and no significant differences were observed compared with control group. PLGA/TCP scaffolds prepared by rapid forming technology loaded with bone morphogenetic protein can effectively repair the 15-mm long bone defects in rabbits, its degradation rate well matched the bone formation rate.

  8. IDEPI: rapid prediction of HIV-1 antibody epitopes and other phenotypic features from sequence data using a flexible machine learning platform.

    Directory of Open Access Journals (Sweden)

    N Lance Hepler

    2014-09-01

    Full Text Available Since its identification in 1983, HIV-1 has been the focus of a research effort unprecedented in scope and difficulty, whose ultimate goals--a cure and a vaccine--remain elusive. One of the fundamental challenges in accomplishing these goals is the tremendous genetic variability of the virus, with some genes differing at as many as 40% of nucleotide positions among circulating strains. Because of this, the genetic bases of many viral phenotypes, most notably the susceptibility to neutralization by a particular antibody, are difficult to identify computationally. Drawing upon open-source general-purpose machine learning algorithms and libraries, we have developed a software package IDEPI (IDentify EPItopes for learning genotype-to-phenotype predictive models from sequences with known phenotypes. IDEPI can apply learned models to classify sequences of unknown phenotypes, and also identify specific sequence features which contribute to a particular phenotype. We demonstrate that IDEPI achieves performance similar to or better than that of previously published approaches on four well-studied problems: finding the epitopes of broadly neutralizing antibodies (bNab, determining coreceptor tropism of the virus, identifying compartment-specific genetic signatures of the virus, and deducing drug-resistance associated mutations. The cross-platform Python source code (released under the GPL 3.0 license, documentation, issue tracking, and a pre-configured virtual machine for IDEPI can be found at https://github.com/veg/idepi.

  9. IDEPI: rapid prediction of HIV-1 antibody epitopes and other phenotypic features from sequence data using a flexible machine learning platform.

    Science.gov (United States)

    Hepler, N Lance; Scheffler, Konrad; Weaver, Steven; Murrell, Ben; Richman, Douglas D; Burton, Dennis R; Poignard, Pascal; Smith, Davey M; Kosakovsky Pond, Sergei L

    2014-09-01

    Since its identification in 1983, HIV-1 has been the focus of a research effort unprecedented in scope and difficulty, whose ultimate goals--a cure and a vaccine--remain elusive. One of the fundamental challenges in accomplishing these goals is the tremendous genetic variability of the virus, with some genes differing at as many as 40% of nucleotide positions among circulating strains. Because of this, the genetic bases of many viral phenotypes, most notably the susceptibility to neutralization by a particular antibody, are difficult to identify computationally. Drawing upon open-source general-purpose machine learning algorithms and libraries, we have developed a software package IDEPI (IDentify EPItopes) for learning genotype-to-phenotype predictive models from sequences with known phenotypes. IDEPI can apply learned models to classify sequences of unknown phenotypes, and also identify specific sequence features which contribute to a particular phenotype. We demonstrate that IDEPI achieves performance similar to or better than that of previously published approaches on four well-studied problems: finding the epitopes of broadly neutralizing antibodies (bNab), determining coreceptor tropism of the virus, identifying compartment-specific genetic signatures of the virus, and deducing drug-resistance associated mutations. The cross-platform Python source code (released under the GPL 3.0 license), documentation, issue tracking, and a pre-configured virtual machine for IDEPI can be found at https://github.com/veg/idepi.

  10. Prototype energy-saving motor; Prototyp Energiesparmotor

    Energy Technology Data Exchange (ETDEWEB)

    Weingartner, J. [Baechli AG, Kriens-Obernau (Switzerland); Lindegger, M. [Circle Motor AG, Guemligen (Switzerland)

    2004-07-01

    This final report for the Swiss Federal Office of Energy (SFOE) presents the results of investigations made on the development of an energy-efficient electric motor. The aim of the prototype 'Eco-Motor' project was the development of a winding technique and the optimisation of the design of the stator. Various winding techniques (toroid winding, core winding, coil winding) were examined and used in the realisation of prototype 'Eco-Motors' for a nominal voltage of 230 V a.c. The designs were evaluated in both a simulation (FEMM) and as well as in the test facilities at the College of Engineering and Architecture in Lucerne, Switzerland. The measured data of the 'Eco-Motor' were then compared with a standard asynchronous motor. The 'Eco-Motor' with a toroid winding had the best efficiency. At low loads, all 'Eco-Motor' prototypes have a higher efficiency than asynchronous motors. On the other hand, none of the 'Eco-Motors' have yet reached the nominal power of 250 W. The developers state, however, that with a few adjustments this should pose no problems.

  11. A "Living" Machine

    Institute of Scientific and Technical Information of China (English)

    N.R.Bogatyrev

    2004-01-01

    Biomimetics (or bionics) is the engineering discipline that constructs artificial systems using biological principles. The ideal final result in biomimetics is to create a living machine. But what are the desirable and non-desirable properties of biomimetic product? Where can natural prototypes be found? How can technical solutions be transferred from nature to technology? Can we use living nature like LEGO bricks for construction our machines? How can biology help us? What is a living machine? In biomimetic practice only some "part" (organ, part of organ, tissue) of the observed whole organism is utilized. A possible template for future super-organism extension for biomimetic methods might be drawn from experiments in holistic ecological agriculture (ecological design, permaculture, ecological engineering, etc. ). The necessary translation of these rules to practical action can be achieved with the Russian Theory of Inventive Problem Solving (TRIZ), specifically adjusted to biology. Thus, permaculture, reinforced by a TRIZ conceptual framework, might provide the basis for Super-Organismic Bionics, which is hypothesized as necessary for effective ecological engineering. This hypothesis is supported by a case study-the design of a sustainable artificial nature reserve for wild pollinators as a living machine.

  12. Simple machines

    CERN Document Server

    Graybill, George

    2007-01-01

    Just how simple are simple machines? With our ready-to-use resource, they are simple to teach and easy to learn! Chocked full of information and activities, we begin with a look at force, motion and work, and examples of simple machines in daily life are given. With this background, we move on to different kinds of simple machines including: Levers, Inclined Planes, Wedges, Screws, Pulleys, and Wheels and Axles. An exploration of some compound machines follows, such as the can opener. Our resource is a real time-saver as all the reading passages, student activities are provided. Presented in s

  13. Cooperative Prototyping Experiments

    DEFF Research Database (Denmark)

    Bødker, Susanne; Grønbæk, Kaj

    1989-01-01

    This paper describes experiments with a design technique that we denote cooperative prototyping. The experiments consider design of a patient case record system for municipal dental clinics in which we used HyperCard, an off the shelf programming environment for the Macintosh. In the ecperiments we...... tried to achieve a fluent work-like evaluation of prototypes where users envisioned future work with a computer tool, at the same time as we made on-line modifications of prototypes in cooperation with the users when breakdown occur in their work-like evaluation. The experiments showed...... these experiences we discuss problems in the process, requirements for design tools, and issues involved in getting going with cooperative prototyping with active user involvement....

  14. LHC prototype magnet

    CERN Multimedia

    1991-01-01

    1.5 metre superconducting magnet. This prototype magnet for the LHC was cooled to a few degrees above absolute zero, which allowed it to obtain the world record for the highest magnetic field for an accelerator magnet in 1991.

  15. Ceramic subsurface marker prototypes

    Energy Technology Data Exchange (ETDEWEB)

    Lukens, C.E. [Rockwell International Corp., Richland, WA (United States). Rockwell Hanford Operations

    1985-05-02

    The client submitted 5 sets of porcelain and stoneware subsurface (radioactive site) marker prototypes (31 markers each set). The following were determined: compressive strength, thermal shock resistance, thermal crazing resistance, alkali resistance, color retention, and chemical resistance.

  16. The Software Engineering Prototype.

    Science.gov (United States)

    1983-06-01

    charts, graphics , color pictures, and other aids should be used to enhance communications between users and designers: verbal descripticns alone are just...ccncludes by showing how the set of seven desing elements are supported by software prototypes. B. TBE PROTOTYPE PRCCESS ’he terms rotc%_vPe and pRototype...formulation of the solution (and vice versa)--there is an explicit understanding between the desinger and user about basic assumptions that will be made

  17. 3D printing device for numerical control machine and wood deposition

    Directory of Open Access Journals (Sweden)

    Julien Gardan

    2014-12-01

    Full Text Available The paper presents the development of a new sustainable approach in additive manufacturing adapted on a Numerical Control (NC machining. Wood has several advantages that are transferable to various derivatives allowing the introduction of sustainable material into the product lifecycle. The application involves the integration of wood pulp into rapid prototyping solutions. Wood is the main material studied for its ecological aspect. The primary goal was to create reconstituted wood objects through a rapid manufacturing. Additive manufacturing technology is most commonly used for modeling, prototyping, tooling through an exclusive machine or 3D printer. An overall review and an analysis of technologies show that the additive manufacturing presents some little independent solutions [9] [12]. The problem studied especially the additive manufacturing limits to produce an ecological product with materials from biomass. The study developed a 3d printing head as solution for shaping wood pulp or powder materials. Some technological problematic require enslavement to the NC controller, the programming building of model, and the realization of wood pulp. This work also presents a wood pulping process characterized by adding wood flour and starch. A machine implementation and some application examples used for its development are presented.

  18. Portable, Cost-effective, and Rapid Yeast Cell Concentration and Viability Measurement using Lensless On-chip Microscopy and Support Vector Machine Classification

    OpenAIRE

    2016-01-01

    The monitoring of yeast cell concentration and viability is essential for beer-brewing and biofuel production industries. However, the current methods of measuring viability and concentration are relatively bulky, costly, and/or tedius. We have developed an Automatic Yeast Analysis Platform (AYAP) that performs portable, cost-effective, and rapid measurement of these conditions using a lensless microscope based on partially-coherent in-line holography. This microscope weighs 70 g, has dimensi...

  19. 应用三维重建结合快速成型技术实现个性化颅耳角重建%Personalized Auriculocephalic Angle Reconstruction by Three-Dimensional Reconstruction Technology and Rapid Proto-Typing Technology

    Institute of Scientific and Technical Information of China (English)

    许枫; 张如鸿

    2014-01-01

    Objective To explore the feasibility of the design and manufacture of a personalized wedge by three-dimen-sional reconstruction technology and rapid proto-typing technology. Methods The head CT scan was performed on a patient with congenital microtia who was prepared for the auriculocephalic angle reconstruction. The 3D image was reconstructed by the CT data and the model of the wedge was designed. Then it was printed by the rapid proto-typing technology. Results A personalized EH composite wedge was acquired. Conclusion It is realizable to design and manufacture a personalized wedge by three-dimensional reconstruction technology and rapid proto-typing technology.%目的:探索应用计算机三维重建结合快速成型技术,设计并制造个性化颅耳角支撑物的可行性。方法对1例拟行颅耳角重建的先天性小耳畸形患者,进行全头颅CT扫描,获取CT数据,在PC机上进行三维重建和设计,通过快速成型技术打印出实体模型。结果获得了个性化的骨水泥颅耳角支撑物。结论应用计算机三维重建和快速成型技术可实现个性化颅耳角支撑物的设计和制造。

  20. Electric machine

    Science.gov (United States)

    El-Refaie, Ayman Mohamed Fawzi [Niskayuna, NY; Reddy, Patel Bhageerath [Madison, WI

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.