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Sample records for machines cutting tests

  1. Effectiveness and resolution of tests for evaluating the performance of cutting fluids in machining aerospace alloys

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Axinte, Dragos A.

    2008-01-01

    The paper discusses effectiveness and resolution of five cutting tests (turning, milling, drilling, tapping, VIPER grinding) and their quality output measures used in a multi-task procedure for evaluating the performance of cutting fluids when machining aerospace materials. The evaluation takes...

  2. Performance Testing of Cutting Fluids

    DEFF Research Database (Denmark)

    Belluco, Walter

    The importance of cutting fluid performance testing has increased with documentation requirements of new cutting fluid formulations based on more sustainable products, as well as cutting with minimum quantity of lubrication and dry cutting. Two sub-problems have to be solved: i) which machining...... tests feature repeatability, reproducibility and sensitivity to cutting fluids, and ii) to what extent results of one test ensure relevance to a wider set of machining situations. The present work is aimed at assessing the range of validity of the different testing methods, investigating correlation...... within the whole range of operations, materials, cutting fluids, operating conditions, etc. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping, and with respect to tool life, cutting forces, chip formation and product quality (dimensional accuracy and surface integrity...

  3. Refrigerated cutting tools improve machining of superalloys

    Science.gov (United States)

    Dudley, G. M.

    1971-01-01

    Freon-12 applied to tool cutting edge evaporates quickly, leaves no residue, and permits higher cutting rate than with conventional coolants. This technique increases cutting rate on Rene-41 threefold and improves finish of machined surface.

  4. Cutting temperature measurement and material machinability

    Directory of Open Access Journals (Sweden)

    Nedić Bogdan P.

    2014-01-01

    Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

  5. Testing Of Choiced Ceramics Cutting Tools At Irregular Interrupted Cut

    Science.gov (United States)

    Kyncl, Ladislav; Malotová, Šárka; Nováček, Pavel; Nicielnik, Henryk; Šoková, Dagmar; Hemžský, Pavel; Pitela, David; Holubjak, Jozef

    2015-12-01

    This article discusses the test of removable ceramic cutting inserts during machining irregular interrupted cut. Tests were performed on a lathe, with the preparation which simulated us the interrupted cut. By changing the number of plates mounted in a preparation it simulate us a regular or irregular interrupted cut. When with four plates it was regular interrupted cut, the remaining three variants were already irregular cut. It was examined whether it will have the irregular interrupted cutting effect on the insert and possibly how it will change life of inserts during irregular interrupted cut (variable delay between shocks).

  6. Optimization of Cutting Variables in Machining

    Institute of Scientific and Technical Information of China (English)

    Zhang Xueyan; Wu Zhenye; Zhou Guohua

    1996-01-01

    With the three criteria for cutting variables proposed by W. W. Gilbert and K.Hitomi, th is paper analyzes the reasonable selection of cutting variables, and further states the relations among maximum profit-oriented cutting speed,minimum cost-oriented cutting speed and maximum productivity-oriented cutting speed. It puts forward a mathematical model for the optimization of cutting variables in machining.

  7. Effectiveness and resolution of tests for evaluating the performance of cutting fluids in machining aerospace alloys

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Axinte, Dragos A.

    2008-01-01

    into account the following process output measures: tool wear, cutting forces, torque, spindle power, geometrical accuracy, texture and integrity of workpiece surface. Using statistics, through calculation of the Hellinger distance, the resolution given by experimental data was evaluated and a comparison...

  8. Cutting tool materials for high speed machining

    Institute of Scientific and Technical Information of China (English)

    LIU Zhanqiang; AI Xing

    2005-01-01

    High speed machining (HSM) is one of the emerging cutting processes, which is machining at a speed significantlyhigher than the speed commonly in use on the shop floor. In the last twenty years, high speed machining has received great attentions as a technological solution for high productivity in manufacturing. This article reviews the developments of tool materials in high speed machining operations, and the properties, applications and prospective developments of tool materials in HSM are also presented.

  9. Machining Challenges: Macro to Micro Cutting

    Science.gov (United States)

    Shunmugam, M. S.

    2016-04-01

    Metal cutting is an important machining operation in the manufacture of almost all engineering components. Cutting technology has undergone several changes with the development of machine tools and cutting tools to meet challenges posed by newer materials, complex shapes, product miniaturization and competitive environments. In this paper, challenges in macro and micro cutting are brought out. Conventional and micro end-milling are included as illustrative examples and details are presented along with discussion. Lengthy equations are avoided to the extent possible, as the emphasis is on the basic concepts.

  10. The Cutting Process, Chips and Cutting Forces in Machining CFRP

    DEFF Research Database (Denmark)

    Koplev, A.; Lystrup, Aage; Vorm, T.

    1983-01-01

    The cutting of unidirectional CFRP, perpendicular as well as parallel to the fibre orientation, is examined. Shaping experiments, ‘quick-stop’ experiments, and a new chip preparation technique are used for the investigation. The formation of the chips, and the quality of the machined surface...

  11. LASER CUTTING MACHINES FOR 3-D THIN SHEET PARTS

    Directory of Open Access Journals (Sweden)

    Miroslav RADOVANOVIC

    2012-11-01

    Full Text Available Laser cutting machines are used for precise contour cutting thin sheet. In industrial application nowadays various types and construction of laser cutting machines can be met. For contour cutting 3-D thin sheet parts laser cutting machines with rotation movements and laser robots are used. Laser generates the light beam, that presents a tool in working process. Application of laser cutting machines made possible good quality of products, flexibility of production and enlargement of economy

  12. Performance Testing of Cutting Fluids

    DEFF Research Database (Denmark)

    Belluco, Walter

    within the whole range of operations, materials, cutting fluids, operating conditions, etc. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping, and with respect to tool life, cutting forces, chip formation and product quality (dimensional accuracy and surface integrity......). A number of different work materials were considered, with emphasis on austenitic stainless steel. Cutting fluids from two main groups were investigated, water miscible (reviewed from previous work) and straight oils. Results show that correlation of cutting fluid performance in different operations exists...... within the same group of cutting fluids, for stainless steel. A possible rationalisation of cutting fluid performance tests is suggested. In order to select a set of basic tests and optimise them for use as general and standardised testing methods, an original approach to the evaluation of cutting force...

  13. Experimental testing of exchangeable cutting inserts cutting ability

    OpenAIRE

    Čep, Robert; Janásek, Adam; Čepová Lenka; Petrů, Jana; Ivo HLAVATÝ; Car, Zlatan; Hatala, Michal

    2013-01-01

    The article deals with experimental testing of the cutting ability of exchangeable cutting inserts. Eleven types of exchangeable cutting inserts from five different manufacturers were tested. The tested cutting inserts were of the same shape and were different especially in material and coating types. The main aim was both to select a suitable test for determination of the cutting ability of exchangeable cutting inserts and to design such testing procedure that could make it possible...

  14. ANALYSIS OF PARAMETERS AFFECTING THE QUALITY OF A CUTTING MACHINE

    Directory of Open Access Journals (Sweden)

    Iveta Onderová

    2014-02-01

    Full Text Available The quality of cutting machines is affected by several factors that can be directly or indirectly influenced by manufacturers, technicians and users of machine tools. The most critical qualitative evaluation parameters of machine tools include accuracy and stability. Investigations of accuracy and repeatable positioning accuracy were essential for the research presented in this paper. The aim was to develop and experimentally verify the design of a methodology for cutting centers aimed at achieving the desired working precision. Before working on the topic described here, it was necessary to make several scientific analyses, which are summarized in this paper. We can build on the initial working hypothesis that by improving the technological parameters (e.g. by increasing the working speed of the machine, or by improving the precision of the positioning the quality of the cutting machine will also be improved. For the purposes of our study, several investigated parameters were set affecting positioning accuracy, such as rigidity, positioning speed, etc. First, the stiffness of the portal structure of the cutting machine was analyzed. FEM analysis was used to investigate several alternative structures of the cutting machine, and also an innovative solution for beam mounting. The second step was to integrate two types of drives into the design of the cutting machine. The first drive is a classic rack and pinion drive for cutting machines. To increase (improve the working speed of the machine, linear motors were designed as an alternative drive. The portal of the cutting machine was designed for a working speed of 260mmin−1 and acceleration of 25 m. s−2. The third step was based on the results of the analysis. In collaboration with Microstep, an experimental cutting machine in a portal version was produced using linear synchronous motors driving the portal on both sides, and with direct linear metering of its position. In the fourth step, an

  15. PERFORMANCE OF COATED CUTTING TOOLS IN MACHINING HARDENED STEEL

    Directory of Open Access Journals (Sweden)

    K.Subramanyam,

    2010-10-01

    Full Text Available This paper deals with the study of the performance of coated tools in machining hardening steel under dry conditions. This paper involves of machining AISI 4340 hardened steel using coated carbide tools is studied using full factorial experiments. Many parameters influence the quality of the products in hard turning process. The objective of this study is on the effect of the cutting conditions such as cutting velocity, feed, and depth of cut on the surface finish in machining AISI 4340 hardened steel. Machining of hardened steels has become an important manufacturing process, particularly in the automotive and bearing industries.

  16. Tests of Machine Intelligence

    CERN Document Server

    Legg, Shane

    2007-01-01

    Although the definition and measurement of intelligence is clearly of fundamental importance to the field of artificial intelligence, no general survey of definitions and tests of machine intelligence exists. Indeed few researchers are even aware of alternatives to the Turing test and its many derivatives. In this paper we fill this gap by providing a short survey of the many tests of machine intelligence that have been proposed.

  17. Design principles of metal-cutting machine tools

    CERN Document Server

    Koenigsberger, F

    1964-01-01

    Design Principles of Metal-Cutting Machine Tools discusses the fundamentals aspects of machine tool design. The book covers the design consideration of metal-cutting machine, such as static and dynamic stiffness, operational speeds, gearboxes, manual, and automatic control. The text first details the data calculation and the general requirements of the machine tool. Next, the book discusses the design principles, which include stiffness and rigidity of the separate constructional elements and their combined behavior under load, as well as electrical, mechanical, and hydraulic drives for the op

  18. Trim cut machining and surface integrity analysis of Nimonic 80A alloy using wire cut EDM

    Directory of Open Access Journals (Sweden)

    Amitesh Goswami

    2017-02-01

    Full Text Available This present work deals with the features of trim cut wire EDM machining of Nimonic 80A in terms of machining parameters, to predict material removal rate (MRR, surface roughness (Ra, wire wear ratio (WWR and microstructure analysis. Trim cut is performed after rough cut to remove the rough layer deposited after machining due to melting and re-solidification of the eroded metal from workpiece as well as from wire electrode. Taguchi’s design of experiments methodology has been used for planning and designing the experiments. The relative significance of various factors has also been evaluated and analyzed using ANOVA. The results clearly indicate trim cut potential for high surface finish compared to rough cut machining.

  19. Study on Simulation of Machining Errors Caused by Cutting Force

    Institute of Scientific and Technical Information of China (English)

    SHAO Xiaodong; ZHANG Liu; LIN Zhaoxu

    2006-01-01

    Machining errors caused by cutting force are studied in this paper, and an algorithm to simulate errors is putted forward. In the method, continuous machining process is separated into many machining moments. The deformation of work-piece and cutter at every moment is calculated by finite element method. The machined work-piece is gained by Boolean operation between deformed work-piece and cutter. By analyzing data of final work-piece, machining errors are predicted. The method is proved true by experiment.

  20. THE MACHINING OF HARDENED CARBON STEELS BY COATED CUTTING TOOLS

    Directory of Open Access Journals (Sweden)

    Yusuf ŞAHİN

    2001-02-01

    Full Text Available The investigation of machining AISI 1050 carbon steels hardened to the 60 HRC hardness was carried out to determine the tool life and wear behaviour of the various cutting tools under different conditions. These experiments were conducted at using coated ceramic cutting tools and carbide cutting tools. The experimental results showed that the coated ceramic tools exhibited better performance than those of the coated carbide tools when machining the hardened steels. Moreover, wear behaviour of cutting tools were investigated in a scanning electron microscope. Electron microscopic examination also indicated that flank wear, thermal cracks on the tool nose combined with the nose deformation on the tools were responsible for the wear behaviour of the ceramic tools. For the carbide tools, however, removal of coated material from the substrate tool and combined with the crater wear were effective for the machining the hardened steel.

  1. Computerized Machine for Cutting Space Shuttle Thermal Tiles

    Science.gov (United States)

    Ramirez, Luis E.; Reuter, Lisa A.

    2009-01-01

    A report presents the concept of a machine aboard the space shuttle that would cut oversized thermal-tile blanks to precise sizes and shapes needed to replace tiles that were damaged or lost during ascent to orbit. The machine would include a computer-controlled jigsaw enclosed in a clear acrylic shell that would prevent escape of cutting debris. A vacuum motor would collect the debris into a reservoir and would hold a tile blank securely in place. A database stored in the computer would contain the unique shape and dimensions of every tile. Once a broken or missing tile was identified, its identification number would be entered into the computer, wherein the cutting pattern associated with that number would be retrieved from the database. A tile blank would be locked into a crib in the machine, the shell would be closed (proximity sensors would prevent activation of the machine while the shell was open), and a "cut" command would be sent from the computer. A blade would be moved around the crib like a plotter, cutting the tile to the required size and shape. Once the tile was cut, an astronaut would take a space walk for installation.

  2. Modeling of tool path for the CNC sheet cutting machines

    Science.gov (United States)

    Petunin, Aleksandr A.

    2015-11-01

    In the paper the problem of tool path optimization for CNC (Computer Numerical Control) cutting machines is considered. The classification of the cutting techniques is offered. We also propose a new classification of toll path problems. The tasks of cost minimization and time minimization for standard cutting technique (Continuous Cutting Problem, CCP) and for one of non-standard cutting techniques (Segment Continuous Cutting Problem, SCCP) are formalized. We show that the optimization tasks can be interpreted as discrete optimization problem (generalized travel salesman problem with additional constraints, GTSP). Formalization of some constraints for these tasks is described. For the solution GTSP we offer to use mathematical model of Prof. Chentsov based on concept of a megalopolis and dynamic programming.

  3. The effect of cutting conditions on power inputs when machining

    Science.gov (United States)

    Petrushin, S. I.; Gruby, S. V.; Nosirsoda, Sh C.

    2016-08-01

    Any technological process involving modification of material properties or product form necessitates consumption of a certain power amount. When developing new technologies one should take into account the benefits of their implementation vs. arising power inputs. It is revealed that procedures of edge cutting machining are the most energy-efficient amongst the present day forming procedures such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc, such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc. An expanded formula for calculation of power inputs is deduced, which takes into consideration the mode of cutting together with the tip radius, the form of the replaceable multifaceted insert and its wear. Having taken as an example cutting of graphite iron by the assembled cutting tools with replaceable multifaceted inserts the authors point at better power efficiency of high feeding cutting in comparison with high-speed cutting.

  4. Design and Fabrication of Automatic Glass Cutting Machine

    Science.gov (United States)

    Veena, T. R.; Kadadevaramath, R. S.; Nagaraj, P. M.; Madhusudhan, S. V.

    2016-09-01

    This paper deals with the design and fabrication of the automatic glass or mirror cutting machine. In order to increase the accuracy of cut and production rate; and decrease the production time and accidents caused due to manual cutting of mirror or glass, this project aims at development of an automatic machine which uses a programmable logic controller (PLC) for controlling the movement of the conveyer and also to control the pneumatic circuit. In this machine, the work of the operator is to load and unload the mirror. The cutter used in this machine is carbide wheel with its cutting edge ground to a V-shaped profile. The PLC controls the pneumatic cylinder and intern actuates the cutter along the glass, a fracture layer is formed causing a mark to be formed below the fracture layer and a crack to be formed below the rib mark. The machine elements are designed using CATIA V5R20 and pneumatic circuit are designed using FESTO FLUID SIM software.

  5. MECHANISMS OF CUTTING BLADE WEAR AND THEIR INFLUENCE ON CUTTING ABILITY OF THE TOOL DURING MACHINING OF SPECIAL ALLOYS

    Directory of Open Access Journals (Sweden)

    Tomáš Zlámal

    2016-09-01

    Full Text Available With increased requirements for quality and shelf life of machined parts there is also a higher share of the use of material with specific properties that are identified by the term “superalloys”. These materials differ from common steels by mechanical and physical properties that cause their worse machinability. During machining of “superalloys” worse machinability has negative influence primarily on the amount of cutting edge wear, which shortens durability of the cutting tool. The goal of experimental activity shown in this contribution is to determine individual mechanisms of the cutting edge wear and their effects on the cutting ability during high speed machining of nickel superalloy. A specific exchangeable cutting insert made from cubic boric nitride was used for machining of the 625 material according to ASM 5666F. The criteria to evaluate cutting ability and durability of the cutting tool became selected parameters of surface integrity and quality of the machined surface.

  6. ASSESSMENT OF INFLUENCE OF CUTTING TOOL BREAKAGE ON DRIVE LIFE TIME OF CUTTING UNIT OF HEADING MACHINE

    Directory of Open Access Journals (Sweden)

    О.Е. SHABAEV

    2014-01-01

    Full Text Available In this work a necessity to develop means of technical diagnostics of cutter's performance without stopping heading machine was grounded. There was theoretically demonstrated the possibility of essential decrease in life time of transmission elements of cutting unit during prolonged work of heading machine with broken cutting tool. It was defined that influence of cutting tool breakage on life time of transmission elements depends on cutting tool position on cutting head according to the assembly drawing.

  7. CUTTING TEMPERATURE OF CBN TOOLS WHEN MACHINING STEEL OF MEDIUM HARDNESS

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The cutting temperature of CBN tools when machining hardened steel was investigated at different cutting regime and cutting tool geometry. An unusual phenomenon that the depth of cut influenced the temperature more significantly than the feed rate was analysed via partial differentiation. A chamfered cutting edge generally raised the cutting temperature and the significance of the temperature increase was associated with the cutting speed.

  8. Verification of cutting zone machinability during drilling of austenitic stainless steels

    Science.gov (United States)

    Jurko, Jozef

    2008-11-01

    Automated production of, in the sense of, machine production has characteristic features: a reduction of production costs, stimulation of the development of cutting tools, and changes in the construction of machine tools, all of which work against the creation of optimal technological methods, which thrusts the technological process of cutting into a more important position. These trends confirm that the cutting process remains one of the basic manufacturing technologies. A condition of the economic usage of modern, automated programmed drilling machines is the optimal course of the cutting process, i.e. the use of optimal work conditions. A summary of optimal work conditions requires knowledge of the laws of cutting theory and knowledge of the practical conditions of their application. This article presents the results of experiments that concerned the verification of machinability of work pieces of difference types of X12CrNi 18 8 austenitic stainless steel. Steel X12CrNi 18 8 is the chief representative of the austenitic stainless steels, and this steel falls into the category of materials that are difficult to machine. The rapid development of industry is marked by the development and application of new materials with characteristics that broaden their applicable uses. Precise and reliable information on the machinability of a material before it enters the machining process is a necessity, and hypotheses must be tested through verification of actual methods. This article presents conclusions of machinability tests on austenitic stainless steels and describes appropriate parameters for the cutting zone during the process of drilling with the goal of proposing recommendations for this steels, and to integrate current knowledge in this field with drilling and praxis. This article concerns itself with the evaluation of selected domains of machinability in compliance with EN ISO standards. The experiments were performed in laboratory conditions and verified in real

  9. Influence of machining parameters on cutting tool life while machining aluminum alloy fly ash composite

    Science.gov (United States)

    Rao, C. R. Prakash; chandra, Poorna; Kiran, R.; Asha, P. B.

    2016-09-01

    Metal matrix composites containing fly ash as reinforcement are primarily preferred because these materials possess lower density and higher strength to weight ratio. The metal matrix composites possess hetrogeneous microstructure which is due to the presence of hard ceramic particles. While turning composites, the catastrophic failure of cutting tools is attributed to the presence of hard particles. Selection of optimal cutting conditions for a given machining process and grade of cutting tools are of utmost importance to enhance the tool life during turning operation. Thus the research work was aimed at the experimental investigation of the cutting tool life while machining aluminum alloy composite containing 0-15% fly-ash. The experiments carried out following ISO3685 standards. The carbide inserts of grade K10 and style CGGN120304 were the turning tools. The cutting speed selected was between 200m/min to 500m/min in step of 100m/min, feed of 0.08 & 0.16 mm/revolution and constant depth of cut of 1.0 mm. The experimental results revealed that the performance of K10 grade carbide insert found better while machining composite containing 5% filler, at all cutting speeds and 0.08mm/revolution feed. The failures of carbide tools are mainly due to notch wear followed by built up edge and edge chipping.

  10. Surface Roughness Prediction Model in Machining of Carbon Steel by PVD Coated Cutting Tools

    Directory of Open Access Journals (Sweden)

    Yusuf Sahin

    2004-01-01

    Full Text Available The surface roughness model in the turning of AISI 1040 carbon steel was developed in terms of cutting speed, feed rate and depth of cut using response surface methodology. Machining tests were carried out using PVD-coated tools under different cutting conditions. The surface roughness equations of cutting tools when machining the carbon steels were achieved by using the experimental data. The results are presented in terms of mean values and confidence levels. The established equation shows that the feed rate was found to be a main influencing factor on the surface roughness. It increased with increasing the feed rate, but decreased with increasing the cutting speed and the depth of cut, respectively. The variance analysis for the second-order model shows that the interaction terms and the square terms were statically insignificant. However, it could be seen that the first-order effect of feed rate was significant while cutting speed and depth of cut was insignificant. The predicted surface roughness of the samples was found to lie close to that of the experimentally observed ones with 95% confident intervals.

  11. 全液压山地手扶式苜蓿刈割压扁机设计与试验%A Kind of Full Hydraulic Mountains Alfalfa Cutting and Flattening Machine Design and Test Study

    Institute of Scientific and Technical Information of China (English)

    赵建柱; 孙凤涛; 陈宏伟; 孙佳; 王德成

    2017-01-01

    为适应我国山坡、丘陵地带苜蓿收获特殊需求,提高苜蓿收获机械作业操作灵活性和安全性,提出了一款山地手扶式苜蓿刈割压扁机。该机采用全液压驱动,整机液压系统由行走驱动回路、工作装置升降控制回路及工作装置驱动回路3部分组成,可实现自走、工作装置升降和刈割压扁作业;工作装置升降机构采用平行四连杆机构,以保证工作装置升降过程中割刀刀盘倾角不变。同时,进行了样机试制与田间性能试验,试验表明:整机能够有效地实现苜蓿的刈割、压扁作业,爬坡度可达30%,行驶速度可达5km/h,能够实现单边制动转向及原地转向等功能,满足山坡、丘陵地带苜蓿收获的需求。%In order to meet the requirements of alfalfa harvesting on the mountain and hill environment, this paper propo-ses a kind of full hydraulic mountains hand alfalfa cutting and flattening machinery to improve its operation flexibility and safety. The machine adopts full hydraulic pressure drive with hydraulic system,which includes three parts, walking cir-cuit, working device lifting control circuit and driving circuit, to cut and flat the alfalfa, drive the machine and lift the working device. We have produced the prototype machinery and execute the tests to verify its working performance in the alfalfa field. The results indicate that the prototype can effectively complete the alfalfa cutting and flattening operation. The maximum climbable gradient is 30%,and the walking speed is up to 5 km/h. Unilateral braking steering and pivot steering is also achieved. Moreover,it can make flattening operation flexible when the machinery cut the alfalfa. So this alfalfa cutting and flattening machinery can work on the mountains and hills to harvest alfalfa.

  12. Correlation of cutting fluid performance in different machining operations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Belluco, Walter

    2001-01-01

    investigated. Results show that correlation of cutting fluid performance in different operations exists, within the same group of cutting fluids, in the case of stainless steel as workpiece material. Under the tested conditions, the average correlation coefficients between efficiency parameters with different...... operations on austenitic stainless steel lied in the range 0.87-0.97 for waterbased fluids and 0.79-0.89 for straight oils. A similar correlation could not be found for the other workpiece materials investigated in this work. A rationalisation of cutting fluid performance tests is suggested....

  13. Parametric optimization during machining of AISI 304 Austenitic Stainless Steel using CVD coated DURATOMIC cutting insert

    Directory of Open Access Journals (Sweden)

    M. Kaladhar

    2012-08-01

    Full Text Available In this work, Taguchi method is applied to determine the optimum process parameters for turning of AISI 304 austenitic stainless steel on CNC lathe. A Chemical vapour deposition (CVD coated cemented carbide cutting insert is used which is produced by DuratomicTM technology of 0.4 and 0.8 mm nose radii. The tests are conducted at four levels of Cutting speed, feed and depth of cut. The influence of these parameters are investigated on the surface roughness and material removal rate (MRR. The Analysis Of Variance (ANOVA is also used to analyze the influence of cutting parameters during machining. The results revealed that cutting speed significantly (46.05% affected the machined surface roughness values followed by nose radius (23.7%. The influence of the depth of cut (61.31% in affecting material removal rate (MRR is significantly large. The cutting speed (20.40% is the next significant factor. Optimal range and optimal level of parameters are also predicted for responses.

  14. An Approach to the Classification of Cutting Vibration on Machine Tools

    OpenAIRE

    Jeng-Fung Chen; Shih-Kuei Lo; Quang Hung Do

    2016-01-01

    Predictions of cutting vibrations are necessary for improving the operational efficiency, product quality, and safety in the machining process, since the vibration is the main factor for resulting in machine faults. “Cutting vibration” may be caused by setting incorrect parameters before machining is commenced and may affect the precision of the machined work piece. This raises the need to have an effective model that can be used to predict cutting vibrations. In this study, an artificial neu...

  15. Machining of bone: Analysis of cutting force and surface roughness by turning process.

    Science.gov (United States)

    Noordin, M Y; Jiawkok, N; Ndaruhadi, P Y M W; Kurniawan, D

    2015-11-01

    There are millions of orthopedic surgeries and dental implantation procedures performed every year globally. Most of them involve machining of bones and cartilage. However, theoretical and analytical study on bone machining is lagging behind its practice and implementation. This study views bone machining as a machining process with bovine bone as the workpiece material. Turning process which makes the basis of the actually used drilling process was experimented. The focus is on evaluating the effects of three machining parameters, that is, cutting speed, feed, and depth of cut, to machining responses, that is, cutting forces and surface roughness resulted by the turning process. Response surface methodology was used to quantify the relation between the machining parameters and the machining responses. The turning process was done at various cutting speeds (29-156 m/min), depths of cut (0.03 -0.37 mm), and feeds (0.023-0.11 mm/rev). Empirical models of the resulted cutting force and surface roughness as the functions of cutting speed, depth of cut, and feed were developed. Observation using the developed empirical models found that within the range of machining parameters evaluated, the most influential machining parameter to the cutting force is depth of cut, followed by feed and cutting speed. The lowest cutting force was obtained at the lowest cutting speed, lowest depth of cut, and highest feed setting. For surface roughness, feed is the most significant machining condition, followed by cutting speed, and with depth of cut showed no effect. The finest surface finish was obtained at the lowest cutting speed and feed setting.

  16. Study on Surface Integrity of AISI 1045 Carbon Steel when machined by Carbide Cutting Tool under wet conditions

    Directory of Open Access Journals (Sweden)

    Tamin N. Fauzi

    2017-01-01

    Full Text Available This paper presents the evaluation of surface roughness and roughness profiles when machining carbon steel under wet conditions with low and high cutting speeds. The workpiece materials and cutting tools selected in this research were AISI 1045 carbon steel and canela carbide inserts graded PM25, respectively. The cutting tools undergo machining tests by CNC turning operations and their performances were evaluated by their surface roughness value and observation of the surface roughness profile. The machining tests were held at varied cutting speeds of 35 to 53 m/min, feed rate of 0.15 to 0.50 mm/rev and a constant depth of cut of 1 mm. From the analysis, it was found that surface roughness increased as the feed rate increased. Varian of surface roughness was suspected due to interaction between cutting speeds and feed rates as well as nose radius conditions; whether from tool wear or the formation of a built-up edge. This study helps us understand the effect of cutting speed and feed rate on surface integrity, when machining AISI 1045 carbon steel using carbide cutting tools, under wet cutting conditions.

  17. Manufacturing Methods for Cutting, Machining and Drilling Composites. Volume 1. Composites Machining Handbook

    Science.gov (United States)

    1978-08-01

    0.003 to 0.014 inch in diameter. It should be noted that a hand-held cutting head has been recently marketed . 4.5 RECIPROCATING MECHANICAL CUTTER... PRODUCTO MACHINE CO. MODEL 4F CHUCK 1/4 INCH DIAMETER SPEED 0-350 STROKES/MINUTE 16,000 RPM WITH ROUTER MOTOR FEED HAND EQUIPMENT RELIABILITY...WITH LOT SIZE, MARKET CONDITIONS, ETC. Figure 9-3 Cutting Tool Cost Summary 94 5 - 4 - CO O O o 5 tr 3 - MANUAL NOTE: COSTS FOR N/C

  18. Algorithm for Modeling Wire Cut Electrical Discharge Machine Parameters using Artificial Neural Network

    Directory of Open Access Journals (Sweden)

    G.Sankara Narayanan

    2014-03-01

    Full Text Available Unconventional machining process finds lot of application in aerospace and precision industries. It is preferred over other conventional methods because of the advent of composite and high strength to weight ratio materials, complex parts and also because of its high accuracy and precision. Usually in unconventional machine tools, trial and error method is used to fix the values of process parameters which increase the production time and material wastage. A mathematical model functionally relating process parameters and operating parameters of a wire cut electric discharge machine (WEDM is developed incorporating Artificial neural network (ANN and the work piece material is SKD11 tool steel. This is accomplished by training a feed forward neural network with back propagation learning Levenberg-Marquardt algorithm. The required data used for training and testing the ANN are obtained by conducting trial runs in wire cut electric discharge machine in a small scale industry from South India. The programs for training and testing the neural network are developed, using matlab 7.0.1 package. In this work, we have considered the parameters such as thickness, time and wear as the input values and from that the values of the process parameters are related and a algorithm is arrived. Hence, the proposed algorithm reduces the time taken by trial runs to set the input process parameters of WEDM and thus reduces the production time along with reduction in material wastage. Thus the cost of machining processes is reduced and thereby increases the overall productivity.

  19. NC flame pipe cutting machine tool based on open architecture CNC system

    Institute of Scientific and Technical Information of China (English)

    Xiaogen NIE; Yanbing LIU

    2009-01-01

    Based on the analysis of the principle and flame movement of a pipe cutting machine tool, a retrofit NC flame pipe cutting machine tool (NFPCM) that can meet the demands of cutting various pipes is proposed. The paper deals with the design and implementation of an open architecture CNC system for the NFPCM, many of whose aspects are similar to milling machines; however, different from their machining processes and control strategies. The paper emphasizes on the NC system structure and the method for directly creating the NC file according to the cutting type and parameters. Further, the paper develops the program and sets up the open and module NC system.

  20. Mechanics of Cutting and Boring. Part 3. Kinematics of Continuous Belt Machines,

    Science.gov (United States)

    BOREHOLES, * CUTTING TOOLS , *ICE PENETRATION, *DRILLING MACHINES, *ROAD BUILDING EQUIPMENT, KINEMATICS, PERFORMANCE(ENGINEERING), ROCK, BELTS, EXCAVATION, ARCTIC REGIONS, PERMAFROST, SHALE, SAWS, TRENCHING.

  1. Technical Report on Occupations in Numerically Controlled Metal-Cutting Machining.

    Science.gov (United States)

    Manpower Administration (DOL), Washington, DC. U.S. Employment Service.

    At the present time, only 5 percent of the short-run metal-cutting machining in the United States is done by numerically controlled machined tools, but within the next decade it is expected to increase by 50 percent. Numerically controlled machines use taped data which is changed into instructions and directs the machine to do certain steps…

  2. Advantages of Picosecond Laser Machining for Cutting-Edge Technologies

    Science.gov (United States)

    Moorhouse, C.

    The demand to reduce the size, weight and material cost of modern electronic devices results in a requirement for precision micromachining to aid product development. Examples include making smaller and more powerful smartphones with brighter displays, eliminating the requirement for post-process cleaning and machining the latest bio- absorbable medical stents. The pace of innovation in high-tech industries has led to ultrafast (picosecond) industrial lasers becoming an important tool for many applications and the high repetition rates now available help to meet industrial throughput levels. This is due to the unique operating regime (megawatts of peak power) enabling clean cutting and patterning of sensitive materials and thin films used in a number of novel devices and allows micromachining of wide bandgap, "difficult" materials such as glass.

  3. Graphene-enhanced environmentally-benign cutting fluids for high-performance micro-machining applications.

    Science.gov (United States)

    Chu, Bryan; Singh, Eklavya; Koratkar, Nikhil; Samuel, Johnson

    2013-08-01

    A canola-based cutting oil enhanced with graphene platelet (GPL) additives has been developed to fulfill the need for environmentally benign cutting oils for high performance micro-machining applications. Carboxyl-functionalized graphene platelets are used to enable stable GPL dispersion in the polar oil. Three oil formulations consisting of 0.05%, 0.10% and 0.15% GPL by weight are tested. The GPL-laden canola oil is first characterized based on its kinematic viscosity, thermal conductivity and coefficient of friction. Micro-turning tests are then performed to study the effect of GPL loading on the cutting temperature, cutting force, and the surface finish of the part. All tested loadings improve the cooling and lubricating properties of the canola oil. For cooling, this improvement is seen to increase with GPL loading. In the case of lubrication, there appears to be an optimal loading of around 0.10%. The presence of GPL also leads to a decrease in the surface roughness of the micro-machined surface but this improvement drops with increased GPL loading.

  4. Material testing of copper by extrusion-cutting

    DEFF Research Database (Denmark)

    Segalina, F.; De Chiffre, Leonardo

    2017-01-01

    was developed and implemented on a CNC lathe. An investigation was carried out extrusion-cutting copper discs using high-speed-steel cutting tools at 100 m/min cutting speed. Flow stress values for copper under machining-relevant conditions were obtained from measurement of the extrusion-cutting force...

  5. Correlation of cutting fluid performance in different machining operations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Belluco, Walter

    2001-01-01

    An analysis of cutting fluid performance in different metal cutting operations is presented, based on experimental investigations in which type of operation, performance criteria, work material, and fluid type are considered. Cutting fluid performance was evaluated in turning, drilling, reaming...

  6. Testing of machinability of mould steel 40CrMnMo7 using genetic algorithm

    OpenAIRE

    Stoić, Antun; Cukor, Goran; Kopač, Janez

    2015-01-01

    This paper deals with testing of hard materials machinability by high speed turning process and influence of cutting parameters on machinability rates. Todetermine machinability rates, surface roughness, tool wear and cutting force components were measured. In accordance with expected influence of certain parameter on machinability, experiments were designed and performed todetermine mathematical models of the measured values over full response range. Obtained mathematical models were used fo...

  7. Methods and Research for Multi-Component Cutting Force Sensing Devices and Approaches in Machining.

    Science.gov (United States)

    Liang, Qiaokang; Zhang, Dan; Wu, Wanneng; Zou, Kunlin

    2016-11-16

    Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve surface finish. Robust and effective sensing systems with capability of monitoring the cutting force in machine operations in real time are crucial for realizing the full potential of cutting capabilities of computer numerically controlled (CNC) tools. The main objective of this paper is to present a brief review of the existing achievements in the field of multi-component cutting force sensing systems in modern manufacturing.

  8. Methods and Research for Multi-Component Cutting Force Sensing Devices and Approaches in Machining

    Directory of Open Access Journals (Sweden)

    Qiaokang Liang

    2016-11-01

    Full Text Available Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve surface finish. Robust and effective sensing systems with capability of monitoring the cutting force in machine operations in real time are crucial for realizing the full potential of cutting capabilities of computer numerically controlled (CNC tools. The main objective of this paper is to present a brief review of the existing achievements in the field of multi-component cutting force sensing systems in modern manufacturing.

  9. Optimizing cutting conditions on sustainable machining of aluminum alloy to minimize power consumption

    Science.gov (United States)

    Nur, Rusdi; Suyuti, Muhammad Arsyad; Susanto, Tri Agus

    2017-06-01

    Aluminum is widely utilized in the industrial sector. There are several advantages of aluminum, i.e. good flexibility and formability, high corrosion resistance and electrical conductivity, and high heat. Despite of these characteristics, however, pure aluminum is rarely used because of its lacks of strength. Thus, most of the aluminum used in the industrial sectors was in the form of alloy form. Sustainable machining can be considered to link with the transformation of input materials and energy/power demand into finished goods. Machining processes are responsible for environmental effects accepting to their power consumption. The cutting conditions have been optimized to minimize the cutting power, which is the power consumed for cutting. This paper presents an experimental study of sustainable machining of Al-11%Si base alloy that was operated without any cooling system to assess the capacity in reducing power consumption. The cutting force was measured and the cutting power was calculated. Both of cutting force and cutting power were analyzed and modeled by using the central composite design (CCD). The result of this study indicated that the cutting speed has an effect on machining performance and that optimum cutting conditions have to be determined, while sustainable machining can be followed in terms of minimizing power consumption and cutting force. The model developed from this study can be used for evaluation process and optimization to determine optimal cutting conditions for the performance of the whole process.

  10. Selection Of Cutting Inserts For Aluminum Alloys Machining By Using MCDM Method

    Science.gov (United States)

    Madić, Miloš; Radovanović, Miroslav; Petković, Dušan; Nedić, Bogdan

    2015-07-01

    Machining of aluminum and its alloys requires the use of cutting tools with special geometry and material. Since there exists a number of cutting tools for aluminum machining, each with unique characteristics, selection of the most appropriate cutting tool for a given application is very complex task which can be viewed as a multi-criteria decision making (MCDM) problem. This paper is focused on multi-criteria analysis of VCGT cutting inserts for aluminum alloys turning by applying recently developed MCDM method, i.e. weighted aggregated sum product assessment (WASPAS) method. The MCDM model was defined using the available catalogue data from cutting tool manufacturers.

  11. Investigations of Cutting Fluid Performance Using Different Machining Operations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Belluco, Walter

    2002-01-01

    An analysis of cutting fluid performance in dif-ferent metal cutting operations is presented based on performance criteria, work material and fluid type. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping operations, with respect to tool life, cutting forces and prod...

  12. The use of cutting temperature to evaluate the machinability of titanium alloys.

    Science.gov (United States)

    Kikuchi, Masafumi

    2009-02-01

    This study investigated the machinability of titanium, two commercial titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb) and free-cutting brass using the cutting temperature. The cutting temperature was estimated by measuring the thermal electromotive force of the tool-workpiece thermocouple during cutting. The thermoelectric power of each metal relative to the tool had previously been determined. The metals were slotted using a milling machine and carbide square end mills under four cutting conditions. The cutting temperatures of Ti-6Al-4V and Ti-6Al-7Nb were significantly higher than that of the titanium, while that of the free-cutting brass was lower. This result coincided with the relationship of the magnitude of the cutting forces measured in a previous study. For each metal, the cutting temperature became higher when the depth of cut or the cutting speed and feed increased. The increase in the cutting speed and feed was more influential on the value than the increase in the depth of cut when two cutting conditions with the same removal rates were compared. The results demonstrated that cutting temperature measurement can be utilized to develop a new material for dental CAD/CAM applications and to optimize the cutting conditions.

  13. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    OpenAIRE

    Klich, J. (Jiří); Hlaváček, P.; M. Zeleňák; Sitek, L. (Libor); Foldyna, J. (Josef)

    2013-01-01

    Five different cutting heads designed for cutting by high-speed abrasive water jet technology were tested from cutting ability point of view. Straight kerfs were cut in several metal materials by abrasive water jet. Material removal volume was determined as a measure of performance of specific cutting head. Quality of cutting surface was observed, too. Results are compared and discussed.

  14. Theoretical modeling of cutting temperature in high-speed end milling process for die/mold machining

    Institute of Scientific and Technical Information of China (English)

    Ying Tang

    2005-01-01

    A parametric model of cutting temperature generated in end milling process is developed according to the thermal mechanism of end milling as an intermittent operation, which periodically repeats the cycle of heating under cutting and cooling under noncutting. It shows that cutting speed and the tool-workpiece engagement condition are determinative for tool temperature in the operation. The suggested model was investigated by tests of AlTiN coated endmill machining hardened die steel JIS SKD61, where cutting temperature on the flank face of tool was measured with an optical fiber type radiation thermometer. Experimental results show that the tendency of cutting temperature to increase with cutting speed and engagement angle is intensified with the progressing tool wear.

  15. Smart Cutting Tools and Smart Machining: Development Approaches, and Their Implementation and Application Perspectives

    Science.gov (United States)

    Cheng, Kai; Niu, Zhi-Chao; Wang, Robin C.; Rakowski, Richard; Bateman, Richard

    2017-09-01

    Smart machining has tremendous potential and is becoming one of new generation high value precision manufacturing technologies in line with the advance of Industry 4.0 concepts. This paper presents some innovative design concepts and, in particular, the development of four types of smart cutting tools, including a force-based smart cutting tool, a temperature-based internally-cooled cutting tool, a fast tool servo (FTS) and smart collets for ultraprecision and micro manufacturing purposes. Implementation and application perspectives of these smart cutting tools are explored and discussed particularly for smart machining against a number of industrial application requirements. They are contamination-free machining, machining of tool-wear-prone Si-based infra-red devices and medical applications, high speed micro milling and micro drilling, etc. Furthermore, implementation techniques are presented focusing on: (a) plug-and-produce design principle and the associated smart control algorithms, (b) piezoelectric film and surface acoustic wave transducers to measure cutting forces in process, (c) critical cutting temperature control in real-time machining, (d) in-process calibration through machining trials, (e) FE-based design and analysis of smart cutting tools, and (f) application exemplars on adaptive smart machining.

  16. Effect of microstructure and cutting speed on machining behavior of Ti6Al4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Telrandhe, Sagar V.; Mishra, Sushil; Saxena, Ashish K. [Indian Institute of Technology Bombay, Mumbai (India)

    2017-05-15

    Machining of aerospace and biomedical grade titanium alloys has always been a challenge because of their low conductivity and elastic modulus. Different machining methods and parameters have been adopted for high precision machining of titanium alloys. Machining of titanium alloys can be improved by microstructure optimization. The present study focuses on the effect of microstructure on ma- chinability of Ti6Al4V alloys at different cutting speeds. Samples were subjected to different annealing conditions resulting in different grain sizes and local micro-strains (misorientation). Cutting forces were significantly reduced after annealing; consequently, sub-surface residual stresses were reduced. Deformation twinning was also observed on samples annealed at a higher temperature due to larger grain size. Initial strain free grains and deformation twinning during machining reduces the cutting force at higher cutting speed.

  17. WATER-JET CUTTING MACHINE NOW AVAILABLE FROM THE CERN RAW MATERIALS STORES

    CERN Document Server

    2007-01-01

    The CERN Raw Materials Stores has recently acquired a new water-jet cutting machine. The machine is capable of cutting all types and shapes of materials up to 70 mm in thickness, with an accuracy of +/- 0.1mm/m. For the time being, users requiring materials to be cut should supply drawings in DXF, DWG or IGES (AutoCad) file format. The machine will be operational as of 1st October 2007. The Stores Team Paulo Dos Santos FI-LS-MM 72308

  18. WATER-JET CUTTING MACHINE NOW AVAILABLE FROM THE CERN RAW MATERIALS STORES

    CERN Multimedia

    2007-01-01

    The CERN Raw Materials Stores has recently acquired a new water-jet cutting machine. The machine is capable of cutting all types and shapes of materials up to 70 mm in thickness, with an accuracy of +/- 0.1mm/m. For the time being, users requiring materials to be cut should supply drawings in DXF, DWG or IGES (AutoCad) file format. The machine will be operational as of 1st October 2007. The Stores Team Paulo Dos Santos FI-LS-MM 72308

  19. Improvement of Machinability of Mild Steel during Turning Operation by Magnetic Cutting

    Directory of Open Access Journals (Sweden)

    Anayet U. Patwari

    2012-01-01

    Full Text Available This paper presents the details of improvement of machinability of mild steel using magnetic cutting during turning operation. Improvement of machinability was evaluated in terms of tool life, surface roughness and chip morphology. Machine tool chatter is a type of intensive self-excited vibrations of individual components of Machine-Tool-Fixture-Work (MTFW system. Chatter causes unwanted excessive vibratory motion in between the tool and the work-piece causing adverse effects on the product quality and machine-tool and tool life. In addition to the damage of the work-piece surface due to chatter marks, the occurrence of severe chatter results in many adverse effects, which include poor dimensional accuracy of the work-piece, reduction of tool life, and damage to the machine. Chatter is formed as resonance phenomena during machining because of the instability of the closed-loop system formed by machine tool structure and metal-cutting process. In this study, magnets were used to avoid the chatter formation zone and its effect on machinability was investigated. Improvements in tool life and surface finish were observed during magnetic cutting of the mild steel. An obvious change in the chip behaviour was also present. These observations further enhance the possibility of using this magnetic cutting to eliminate the chatter formation zones and hence eliminate the adverse effect of chatter on machinability.

  20. Investigations of Cutting Fluid Performance Using Different Machining Operations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Belluco, Walter

    2002-01-01

    An analysis of cutting fluid performance in dif-ferent metal cutting operations is presented based on performance criteria, work material and fluid type. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping operations, with respect to tool life, cutting forces and prod......-gated. In the case of austenitic stainless steel as the workpiece material, results using the different operations under different cutting conditions show that the performance of vegetable oil based prod-ucts is superior or equal to that of mineral oil based products. The hypothesis was investigated that one...

  1. Design and accuracy analysis of a metamorphic CNC flame cutting machine for ship manufacturing

    Science.gov (United States)

    Hu, Shenghai; Zhang, Manhui; Zhang, Baoping; Chen, Xi; Yu, Wei

    2016-09-01

    The current research of processing large size fabrication holes on complex spatial curved surface mainly focuses on the CNC flame cutting machines design for ship hull of ship manufacturing. However, the existing machines cannot meet the continuous cutting requirements with variable pass conditions through their fixed configuration, and cannot realize high-precision processing as the accuracy theory is not studied adequately. This paper deals with structure design and accuracy prediction technology of novel machine tools for solving the problem of continuous and high-precision cutting. The needed variable trajectory and variable pose kinematic characteristics of non-contact cutting tool are figured out and a metamorphic CNC flame cutting machine designed through metamorphic principle is presented. To analyze kinematic accuracy of the machine, models of joint clearances, manufacturing tolerances and errors in the input variables and error models considering the combined effects are derived based on screw theory after establishing ideal kinematic models. Numerical simulations, processing experiment and trajectory tracking experiment are conducted relative to an eccentric hole with bevels on cylindrical surface respectively. The results of cutting pass contour and kinematic error interval which the position error is from-0.975 mm to +0.628 mm and orientation error is from-0.01 rad to +0.01 rad indicate that the developed machine can complete cutting process continuously and effectively, and the established kinematic error models are effective although the interval is within a `large' range. It also shows the matching property between metamorphic principle and variable working tasks, and the mapping correlation between original designing parameters and kinematic errors of machines. This research develops a metamorphic CNC flame cutting machine and establishes kinematic error models for accuracy analysis of machine tools.

  2. Hardening Effect on Machined Surface for Precise Hard Cutting Process with Consideration of Tool Wear

    Institute of Scientific and Technical Information of China (English)

    YANG Yongheng

    2014-01-01

    During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.

  3. The Methodology of Calculation of Cutting Forces When Machining Composite Materials

    Science.gov (United States)

    Rychkov, D. A.; Yanyushkin, A. S.

    2016-08-01

    Cutting of composite materials has specific features and is different from the processing of metals. When this characteristic intense wear of the cutting tool. An important criterion in the selection process parameters composite processing is the value of the cutting forces, which depends on many factors and is determined experimentally, it is not always appropriate. The study developed a method of determining the cutting forces when machining composite materials and the comparative evaluation of the calculated and actual values of cutting forces. The methodology for calculating cutting forces into account specific features of the cutting tool and the extent of wear, the strength properties of the processed material and cutting conditions. Experimental studies conducted with fiberglass milling cutter equipped with elements of hard metal VK3M. The discrepancy between the estimated and the actual values of the cutting force is not more than 10%.

  4. A Surface Damage Investigation on Uniaxial Tensile Test Specimens Prepared by Common Cutting Methods

    Science.gov (United States)

    1981-02-01

    REPORI’ A SURFACE DAMAGE INVESTIGATION ON UNIAXIAL TENSILE TEST SPECIMENSPREPARED BY COMMON CUTTING METHODS JUN 2 1931 THOMAS J. C. CHEW DALE A...Sýrfa-i-mage Investigation on Uniaxial Tensile Test Specimens Prepared by Common Cutting Method I Spi-.i t’ ,, ., • T7. AUTHORý#) . _" ’ /t’ .• r...Saw 10 2.1.3 Cutting by Milling Machine 11 2.1.4 Cutting by Die Cutter 11 2.2 Uniaxial Tensile Test 12 2.3 Electron Microscope Surface Examination 13 3

  5. SIMULATION SYSTEM FOR FIVE-AXIS NC MACHINING USING GENERAL CUTTING TOOL

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A simulation system for five-axis NC machining using general cutting tools is presented. This system differs from other simulation system in that it not only focuses on the geometric simulation but also focuses on the collision detection which is usually not included in NC machining simulation. Besides all of these, estimating cutting forces is also discussed. In order to obtain high efficiency, all algorithms use swept volume modeling technique, so the simulation system is compact and can be performed efficiently.

  6. Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The cutting heat dissipation in chips,workpiece,tool and surroundings during the high-speed machining of carbon steel is quantitatively investigated based on the calorimetric method.Water is used as the medium to absorb the cutting heat;a self-designed container suitable for the high-speed lathe is used to collect the chips,and two other containers are adopted to absorb the cutting heat dissipated in the workpiece and tool,respectively.The temperature variations of the water,chips,workpiece,tool and surroundings during the closed high-speed machining are then measured.Thus,the cutting heat dissipated in each component of the cutting system,total cutting heat and heat flux are calculated.Moreover,the power resulting from the main cutting force is obtained according to the measured cutting force and predetermined cutting speed.The accuracy of cutting heat measurement by the calorimetric method is finally evaluated by comparing the total cutting heat flux with the power resulting from the main cutting force.

  7. An Approach to the Classification of Cutting Vibration on Machine Tools

    Directory of Open Access Journals (Sweden)

    Jeng-Fung Chen

    2016-02-01

    Full Text Available Predictions of cutting vibrations are necessary for improving the operational efficiency, product quality, and safety in the machining process, since the vibration is the main factor for resulting in machine faults. “Cutting vibration” may be caused by setting incorrect parameters before machining is commenced and may affect the precision of the machined work piece. This raises the need to have an effective model that can be used to predict cutting vibrations. In this study, an artificial neural network (ANN model to forecast and classify the cutting vibration of the intelligent machine tool is presented. The factors that may cause cutting vibrations is firstly identified and a dataset for the research purpose is constructed. Then, the applicability of the model is illustrated. Based on the results in the comparative analysis, the artificial neural network approach performed better than the others. Because the vibration can be forecasted and classified, the product quality can be managed. This work may help new workers to avoid operating machine tools incorrectly, and hence can decrease manufacturing costs. It is expected that this study can enhance the performance of machine tools in metalworking sectors.

  8. Using internally cooled cutting tools in the machining of difficult-to-cut materials based on Waspaloy

    Directory of Open Access Journals (Sweden)

    Yahya Isik

    2016-05-01

    Full Text Available Nickel-based superalloys such as Waspaloy are used for engine components and in the nuclear industry, where considerable strength and corrosion resistance at high operating temperatures are called for. These characteristics of such alloys cause increases in cutting temperature and resultant tool damage, even at low cutting speeds and low feed rates. Thus, they are classified as difficult-to-cut materials. This article presents a cooling method to be used in metal cutting based on a tool holder with a closed internal cooling system with cooling fluid circulating inside. Hence, a green cooling method that does not harm the environment and is efficient in removing heat from the cutting zone was developed. A series of cutting experiments were conducted to investigate the practicality and effectiveness of the internally cooled tool model. The developed system achieved up to 13% better surface quality than with dry machining, and tool life was extended by 12%. The results clearly showed that with the reduced cutting temperature of the internal cooling, it was possible to control the temperature and thus prevent reaching the critical cutting temperature during the turning process, which is vitally important in extending tool life during the processing of Waspaloy.

  9. Process parameters effect on material removal mechanism and cut quality of abrasive water jet machining

    Directory of Open Access Journals (Sweden)

    Janković P.

    2013-01-01

    Full Text Available The process of the abrasive water jet cutting of materials, supported by the theories of fluid mechanics, abrasive wear and damage mechanics, is a high-tech technologies that provides unique capabilities compared to conventional machining processes. This paper, along the theoretical derivations, provides original contributions in the form of mathematical models of the quantity of the cut surface damage, expressed by the values of cut surface roughness. The particular part of this paper deal with the results of the original experimental research. The research aim was connected with the demands of industry, i.e. the end user. Having in mind that the conventional machining processes are not only lagging behind in terms of quality of cut, or even some requests are not able to meet, but with the advent of composite materials were not able to machine them, because they occurred unacceptable damage (mechanical damage or delamination, fiber pull-out, burning, frayed edges.

  10. HIGH PERFORMANCE TAPS FOR CUTTING THREADS IN DIFFICULT TO MACHINE MATERIALS

    Directory of Open Access Journals (Sweden)

    M. R. Akhmedova

    2016-01-01

    Full Text Available Objectives. This article explores in detail questions of instrument operation function of tapping internal threads in hard materials. The existing relationship between vibration system amplitude and tool durability is indicated; on this basis, it is determined that the best course for improving the durability performance is increasing vibratory resistance. Based on a critical analysis of existing designs with consideration of their flaws, the development of new technological designs of taps is tasked with ensuring stable operation when handling hard materials. Methods. It is noteworthy that one of the main vibration resistance improvement methods of the tool is to reduce the contact area of the tool with the work piece in the cutting zone. Methods are proposed for improving the vibration resistance of taps, considering the correlation adjustment of tap teeth in order to completely eliminate friction at the sides of the thread cutting surface and uneven implementation flute cutting steps. Results. The idea of increasing vibration resistance has seen the new development of vibration-proof tap designs, heralded as innovations due to the accuracy of thread cutting and durability achieved by reducing the thread contact area with the work piece in the cutting zone. Increased vibration resistance is achieved in the modified taps through high correction by means of thread side downgrading of the coarse tap cone by an additional angle of 30º. In another design, the stylus provided with uneven angular spacing. Test results of designed taps machined in corrosion-resistant 1Kh18N9T steel. A manifold increase in tool durability was achieved due to its high vibration resistance. Conclusions. The redesigned taps have a number of advantages, characterised by a high resistance when processing difficult materials and an insignificant increase in the complexity of their manufacture compared with standard taps. Therefore they can be recommended for large

  11. Study of cutting forces in machining of magnesium composite by response surface methodology

    Directory of Open Access Journals (Sweden)

    M. Saravanakumar

    2015-01-01

    Full Text Available Metal Matrix composites (MMCs has many excellent engineering properties like good strength to weight ratio, stiffness and increased wear resistance etc., These properties are the main requirements in aerospace, automotive industries and hence the MMCs are extensively used in these industries. This paper presents the detailed experimental study on cutting forces and surface roughness aspects in turning of 5% Graphite reinforced AZ91D Magnesium alloy metal matrix composite (AZ91D Magnesium alloy matrix + 5 % Graphite reinforcement. The stir casting process under inert atmosphere is followed for synthesis of the composite. The turning process is followed using Tungsten carbide cutting tool, in a lathe. The effect of machining parameters viz., cutting speed, feed rate and depth of cut, on the cutting forces and surface roughness (Ra achieved during the machining are analysed and modelled through the response surface methodology (RSM. Study of effect of machining parameters and their interactions are carried out by using the surface, contour plots of RSM. The experimental result shows that the most significant machining parameter affecting surface roughness and cutting forces is cutting speed. The experimental results and predicted values are observed as in good agreement.

  12. Observation of Built-up Edge Formation on a Carbide Cutting Tool with Machining Aluminium Alloy under Dry and Wet Conditions

    Directory of Open Access Journals (Sweden)

    Azlan U.A.A.

    2017-01-01

    Full Text Available This paper presents the morphology of built-up edge (BUE formation under wet and dry conditions with low and high cutting speeds. The workpiece materials and cutting tools selected for this work were aluminium alloy and canela carbide inserts graded PM25. The cutting tools underwent turning operation machining tests and their performance was evaluated by the flank wear and observation of the tool wear area. The machining tests were conducted at different spindle speeds and feed rates while the cut depth was kept constant. The analysis showed that formation of the BUE was dominant at low cutting speeds in dry conditions, but in wet conditions at high cutting speeds, a better performance was exhibited in terms of wear analysis.

  13. Effect of reinforcement on the cutting forces while machining metal matrix composites–An experimental approach

    Directory of Open Access Journals (Sweden)

    Ch. Shoba

    2015-12-01

    Full Text Available Hybrid metal matrix composites are of great interest for researchers in recent years, because of their attractive superior properties over traditional materials and single reinforced composites. The machinabilty of hybrid composites becomes vital for manufacturing industries. The need to study the influence of process parameters on the cutting forces in turning such hybrid composite under dry environment is essentially required. In the present study, the influence of machining parameters, e.g. cutting speed, feed and depth of cut on the cutting force components, namely feed force (Ff, cutting force (Fc, and radial force (Fd has been investigated. Investigations were performed on 0, 2, 4, 6 and 8 wt% Silicon carbide (SiC and rice husk ash (RHA reinforced composite specimens. A comparison was made between the reinforced and unreinforced composites. The results proved that all the cutting force components decrease with the increase in the weight percentage of the reinforcement: this was probably due to the dislocation densities generated from the thermal mismatch between the reinforcement and the matrix. Experimental evidence also showed that built-up edge (BUE is formed during machining of low percentage reinforced composites at high speed and high depth of cut. The formation of BUE was captured by SEM, therefore confirming the result. The decrease of cutting force components with lower cutting speed and higher feed and depth of cut was also highlighted. The related mechanisms are explained and presented.

  14. CUTTING REGULARITY AND DISCHARGE CHARACTERISTICS BY USING COMPOSITE COOLING LIQUID IN WIRE CUT ELECTRICAL DISCHARGE MACHINE WITH HIGH WIRE TRAVELING SPEED

    Institute of Scientific and Technical Information of China (English)

    LIU Zhidong

    2008-01-01

    The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid's washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm2/min, and the roughness of the surface has reached Ra<0.8 μm after the fourth cutting with more than 50 mm2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed (HSWEDM) is better than the wire cut electrical discharge machine with low wire traveling speed (LSWEDM) in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.

  15. DIAGNOSTICS OF WORKPIECE SURFACE CONDITION BASED ON CUTTING TOOL VIBRATIONS DURING MACHINING

    Directory of Open Access Journals (Sweden)

    Jerzy Józwik

    2015-05-01

    Full Text Available The paper presents functional relationships between surface geometry parameters, feed and vibrations level in the radial direction of the workpiece. Time characteristics of the acceleration of cutting tool vibration registered during C45 steel and stainless steel machining for separate axes (X, Y, Z were presented as a function of feedrate f. During the tests surface geometric accuracy assessment was performed and 3D surface roughness parameters were determined. The Sz parameter was selected for the analysis, which was then collated with RMS vibration acceleration and feedrate f. The Sz parameter indirectly provides information on peak to valley height and is characterised by high generalising potential i.e. it is highly correlated to other surface and volume parameters of surface roughness. Test results presented in this paper may constitute a valuable source of information considering the influence of vibrations on geometric accuracy of elements for engineers designing technological processes.

  16. Efficient production by laser materials processing integrated into metal cutting machines

    Science.gov (United States)

    Wiedmaier, M.; Meiners, E.; Dausinger, Friedrich; Huegel, Helmut

    1994-09-01

    Beam guidance of high power YAG-laser (cw, pulsed, Q-switched) with average powers up to 2000 W by flexible glass fibers facilitates the integration of the laser beam as an additional tool into metal cutting machines. Hence, technologies like laser cutting, joining, hardening, caving, structuring of surfaces and laser-marking can be applied directly inside machining centers in one setting, thereby reducing the flow of workpieces resulting in a lowering of costs and production time. Furthermore, materials with restricted machinability--especially hard materials like ceramics, hard metals or sintered alloys--can be shaped by laser-caving or laser assisted machining. Altogether, the flexibility of laser integrated machining centers is substantially increased or the efficiency of a production line is raised by time-savings or extended feasibilities with techniques like hardening, welding or caving.

  17. Effect of milling strategy and tool geometry on machining cost when cutting titanium alloys

    Directory of Open Access Journals (Sweden)

    Conradie, Pieter

    2015-11-01

    Full Text Available The growing demands on aerospace manufacturers to cut more difficult-to-machine materials at increasing material removal rates require that manufacturers enhance their machining capability. This requires a better understanding of the effects of milling strategies and tool geometries on cutting performance. Ti6Al4V is the most widely-used titanium alloy in the aerospace industry, due to its unique combination of properties. These properties also make the alloy very challenging to machine. Complex aerospace geometries necessitate large material removal, and are therefore generally associated with high manufacturing costs. To investigate the effect of milling strategy and tool geometry on cutting performance, the new constant engagement milling strategy was firstly compared with a conventional approach. Thereafter, a component was milled with different cutting tool geometries. Cost savings of more than 40% were realised by using a constant engagement angle milling strategy. A reduction of 38% in machining time was achieved by using tools with a land on the rake side of the cutting edge. These incremental improvements made it possible to enhance the overall performance of the cutting process.

  18. Design and Construction of a Spring Stiffness Testing Machine

    Directory of Open Access Journals (Sweden)

    Olugboji Oluwafemi Ayodeji

    2015-04-01

    Full Text Available A spring stiffness testing machine was produced which differentiates a good spring from bad one using hydraulic principle and locally sourced materials were used to produce at relative low cost and high efficiency. It also categories each spring by stiffness into one of several distinct categories based on its performance under test. This is to ensure that in the final assembly process, springs with similar performance characteristics are mated to ensure a better ride, more précised handling and improved overall vehicle or equipment performance. The construction of the machine involves basically the fabrication process which includes such operation as cutting, benching, welding, grinding, drilling, machining, casting and screw fastening. Taken into consideration under test, were types of compression springs with varying spring loading and their different displacement recorded at different pressures to compare their stiffness.

  19. EVALUATION OF MACHINABILITY OF DUCTILE IRONS ALLOYED WITH Ni AND Cu IN TERMS OF CUTTING FORCES AND SURFACE QUALITY

    Directory of Open Access Journals (Sweden)

    Yücel AŞKUN

    2003-02-01

    Full Text Available Due to the enhanced strength, ductility and thoughness of Ductile Iron (DI when compared to the other types cast iron, its machinability is relatively poor. When a steel part is replaced with ductile iron, however, better machinability is considered to be the most important gain. This study presents the results of machining tests of ductile irons alloyed with Ni and Cu at various contents to determine the effect of their microstructure and mechanical properties on cutting forces and surface roughness. Six different specimen groups of ductile iron alloyed with various amounts of nickel and copper were subjected to machining tests and their machinabilities were investigated based on cutting forces and surface roughness criteria. The results were evaluated according to microstructure and mechanical properties of specimens determined before. In terms of both criterion, the best result obtained was specimen added 0.7 % Ni and 0.7 % Cu. When the specimens were evaluated according to their mechanical properties, the specimens alloyed 1 % Ni and 0.65 % Cu seemed promising.

  20. Motion and Virtual Cutting Simulation System for a Five-Axis Virtual Machine Tool

    Directory of Open Access Journals (Sweden)

    Rong-Shean Lee

    2011-09-01

    Full Text Available Since five-axis machine tools are very costly and their use requires a high level of knowledge and expertise, a virtual machine tool must be used to simulate five-axis machine tool operation. Configuration code or a mechanism topology matrix must be used to describe a machine tool, and can be used as the framework for design of a virtual machine tool system. The first step is to isolate the basic motions of each element of a virtual machine tool and then establish their coordinate systems. The establishment of a node tree allows coordinate transformation matrices for virtual motion components to be derived, which are then used to simulate movements. The simulation of virtual cutting must take into consideration both accuracy and efficiency. While either a GPU or CPU can be used to perform calculations, there are currently restrictions on GPU memory use which results in relatively lower accuracy. In contrast, a CPU can perform calculations using an adaptive octree with voxels and multithreading to yield sufficient accuracy and efficiency. A five-axis virtual machine tool motion and virtual cutting simulation system was written in C/C++ with OpenGL and OpenMP, and can perform real-time cutting simulations.

  1. Effect of cutting parameters on machinability characteristics in milling of magnesium alloy with carbide tool

    Directory of Open Access Journals (Sweden)

    Kaining Shi

    2016-01-01

    Full Text Available Magnesium alloy has attracted more attentions due to its excellent mechanical properties. However, in process of dry cutting operation, many problems restrict its further development. In this article, the effect of cutting parameters on machinabilities of magnesium alloy is explored under dry milling condition. This research is an attempt to investigate the impact of cutting speed at multiple feed rates on cutting force and surface roughness, while a statistical analysis is adopted to determine the influential intensities accurately. The results showed that cutting force is affected by the positively constant intensity from feed rate and the increasingly negative intensity from cutting speed. In contrast, surface roughness is determined by the gradually increasing negative tendency from feed rate and the positive effect with constant intensity from cutting speed. Within the range of the experiments, feed rate is the leading contribution for cutting force while the cutting speed is the dominant factor for surface roughness according to the absolute intensity values. Meanwhile, the trends of influencing intensities between cutting force and surface roughness are opposite. Besides, it is also found that in milling magnesium alloy, chip morphology is highly sensitive to cutting speed while the chip quality mainly depends on feed rate.

  2. Concept of automatic programming of NC machine for metal plate cutting by genetic algorithm method

    Directory of Open Access Journals (Sweden)

    B. Vaupotic

    2005-12-01

    Full Text Available Purpose: In this paper the concept of automatic programs of the NC machine for metal plate cutting by genetic algorithm method has been presented.Design/methodology/approach: The paper was limited to automatic creation of NC programs for two-dimensional cutting of material by means of adaptive heuristic search algorithms.Findings: Automatic creation of NC programs in laser cutting of materials combines the CAD concepts, the recognition of features and creation and optimization of NC programs. The proposed intelligent system is capable to recognize automatically the nesting of products in the layout, to determine the incisions and sequences of cuts forming the laid out products. Position of incisions is determined at the relevant places on the cut. The system is capable to find the shortest path between individual cuts and to record the NC program.Research limitations/implications: It would be appropriate to orient future researches towards conceiving an improved system for three-dimensional cutting with optional determination of positions of incisions, with the capability to sense collisions and with optimization of the speed and acceleration during cutting.Practical implications: The proposed system assures automatic preparation of NC program without NC programer.Originality/value: The proposed concept shows a high degree of universality, efficiency and reliability and it can be simply adapted to other NC-machines.

  3. Influence of parameters of machine cutting on drills durability in a line of frame casting

    Directory of Open Access Journals (Sweden)

    J. Jaworski

    2009-01-01

    Full Text Available The text shows the influence of parameters of machine cutting on wear and tear of drills which are made of low-alloyed high-speed steal SW2M5 while holes drilling in spheroid cast iron samples GGG50. The results showed that only wear and tear of the VBwo tops ismonotonically rising in a time and can be assumed as criterion of wear and tear. The value of VBwo that starts the wear and tear depends on the parameters of machine cutting and features of material processing.

  4. On the Physics of Machining Titanium Alloys: Interactions between Cutting Parameters, Microstructure and Tool Wear

    Directory of Open Access Journals (Sweden)

    Mohammed Nouari

    2014-07-01

    Full Text Available The current work deals with the analysis of mechanisms involved during the machining process of titanium alloys. Two different materials were chosen for the study: Ti-6Al-4V and Ti-55531. The objective was to understand the effect of all cutting parameters on the tool wear behavior and stability of the cutting process. The investigations were focused on the mechanisms of the chip formation process and their interaction with tool wear. At the microstructure scale, the analysis confirms the intense deformation of the machined surface and shows a texture modification. As the cutting speed increases, cutting forces and temperature show different progressions depending on the considered microstructure (Ti-6Al-4V or Ti-55531 alloy. Results show for both materials that the wear process is facilitated by the high cutting temperature and the generation of high stresses. The analysis at the chip-tool interface of friction and contact nature (sliding or sticking contact shows that machining Ti55531 often exhibits an abrasion wear process on the tool surface, while the adhesion and diffusion modes followed by the coating delamination process are the main wear modes when machining the usual Ti-6Al-4V alloy.

  5. Actuator design for vibration assisted machining of high performance materials with ultrasonically modulated cutting speed

    Science.gov (United States)

    Rinck, Philipp M.; Sitzberger, Sebastian; Zaeh, Michael F.

    2017-06-01

    In vibration assisted machining, an additional high-frequency oscillation is superimposed on the kinematics of the conventional machining process. This generates oscillations on the cutting edge in the range of a few micrometers, thereby causing a high-frequency change in the cutting speed or the feed. Consequently, a reduction of cutting forces, an increase of the tool life as well as an improvement of the workpiece quality can be achieved. In milling and grinding it has been shown that these effects are already partially present in the case of a vibration excitation in axial direction relative to the workpiece, which is perpendicular to the cutting direction. Further improvements of the process results can be achieved by superimposing a vibration in cutting direction and thus modifying the cutting speed at high frequency. The presented work shows the design of an ultrasonic actuator that enables vibration-assisted milling and grinding with ultrasonically modulated cutting speed. The actuator system superimposes a longitudinal torsional ultrasonic oscillation to the milling or grinding tool. It uses a bolt clamped Langevin transducer and a helically slotted horn, which degenerates the longitudinal vibration into a combined longitudinal torsional (L-T) vibration at the output surface. A finite element analysis is used to determine the vibration resonance frequency and mode shapes to maximize the torsional output. Afterwards, the simulation has been experimentally validated.

  6. The Effect of Operational Cutting Parameters on Nitinol-60 in Wire Electrodischarge Machining

    Directory of Open Access Journals (Sweden)

    Ali Akbar LotfiNeyestanak

    2013-01-01

    Full Text Available Shape memory alloys are a kind of active materials, which have significant characteristics in comparison with other alloys. Since these materials are applicable in different fields such as aerospace, automobile industry, medicine, and dentistry, the effects of wire electrodischarge machining on the properties of these alloys have been studied. In this paper, changes in the shape recovery ability and microhardness of the machined surface of Nitonol-60 shape memory alloy have been studied considering recasting and formation of resolidificated layer on the shape memory alloy surface. XRD and EDXA analyses of the surface layer of the sample besides a microscopic study of the shape memory alloy layer by SEM and a study of the changes in mechanical properties of the surface layer were done by performing microhardness and tension tests on the work piece surface. Considering the surface layer, reversible strain has been studied according to the shape recovery percentage of Nitinol-60 shape memory alloy. Results show that the surface layer formed on the surface of the samples has caused changes in both physical and mechanical properties of the cut surface because of the penetration of the separated materials in comparison with deeper layers of the piece.

  7. Characteristics of machined surface controlled by cutting tools and conditions in machining of brittle material

    Institute of Scientific and Technical Information of China (English)

    Yong-Woo KIM; Soo-Chang CHOI; Jeung-Woo PARK; Deug-Woo LEE

    2009-01-01

    One of the ultra-precision machining methods was adapted for brittle material as well as soft material by using multi-arrayed diamond tips and high speed spindle. Conventional machining method is too hard to control surface roughness and surface texture against brittle material because the particles of grinding tools are irregular size and material can be fragile. Therefore, we were able to design tool paths and machine controlled pattern on surface by multi-arrayed diamond tips with uniform size made in MEMS fabrication and high speed spindle, and the maximum speed was about 3×105 r/min. We defined several parameters that can affect the machining surface. Those were multi-array of diamond tips (n×n), speed of air spindle and feeding rate. The surface roughness and surface texture can be controlled by those parameters for micro machining.

  8. IQ tests are not for machines, yet

    OpenAIRE

    2012-01-01

    Complex, but specific, tasks¿such as chess or Jeopardy!¿are popularly seen as milestones for artificial intelligence (AI). However, they are not appropriate for evaluating the intelligence of machines or measuring the progress in AI. Aware of this delusion, Detterman has recently raised a challenge prompting AI researchers to evaluate their artefacts against IQ tests. We agree that the philosophy behind (human) IQ tests is a much better approach to machine intelligence evaluation than these s...

  9. Cutting force and machine kinematics constrained cutter location planning for five-axis flank milling of ruled surfaces

    Directory of Open Access Journals (Sweden)

    Ke Xu

    2017-07-01

    Full Text Available Five-axis flank milling has been commonly used in the manufacturing of complex workpieces because of its greater productivity than that of three-axis or five-axis end milling. The advantage of this milling operation largely depends on effective cutter location planning. The finished surface sometimes suffers from large geometrical errors induced by improper tool positioning, due to the non-developability of most ruled surfaces in industrial applications. In addition, a slender flank-milling cutter may be deflected when subjected to large cutting forces during the machining process, further degrading the surface quality or even breaking the cutter. This paper proposes a novel tool path planning scheme to address those problems. A simple but effective algorithm is developed to adaptively allocate a series of cutter locations over the design surface with each one being confined within an angular rotation range. The allocation result satisfies a given constraint of geometrical errors on the finished surface, which consists of the tool positioning errors at each cutter location and the sweeping errors between consecutive ones. In addition, a feed rate scheduling algorithm is proposed to maximize the machining efficiency subject to the cutting force constraint and the kinematical constraints of a specific machine configuration. Simulation and experimental tests are conducted to validate the effectiveness of the proposed algorithms. Both the machining efficiency and finish surface quality are greatly improved compared with conventional cutter locations.

  10. Design and Analysis of a Sensor System for Cutting Force Measurement in Machining Processes.

    Science.gov (United States)

    Liang, Qiaokang; Zhang, Dan; Coppola, Gianmarc; Mao, Jianxu; Sun, Wei; Wang, Yaonan; Ge, Yunjian

    2016-01-07

    Multi-component force sensors have infiltrated a wide variety of automation products since the 1970s. However, one seldom finds full-component sensor systems available in the market for cutting force measurement in machine processes. In this paper, a new six-component sensor system with a compact monolithic elastic element (EE) is designed and developed to detect the tangential cutting forces Fx, Fy and Fz (i.e., forces along x-, y-, and z-axis) as well as the cutting moments Mx, My and Mz (i.e., moments about x-, y-, and z-axis) simultaneously. Optimal structural parameters of the EE are carefully designed via simulation-driven optimization. Moreover, a prototype sensor system is fabricated, which is applied to a 5-axis parallel kinematic machining center. Calibration experimental results demonstrate that the system is capable of measuring cutting forces and moments with good linearity while minimizing coupling error. Both the Finite Element Analysis (FEA) and calibration experimental studies validate the high performance of the proposed sensor system that is expected to be adopted into machining processes.

  11. Design and Analysis of a Sensor System for Cutting Force Measurement in Machining Processes

    Directory of Open Access Journals (Sweden)

    Qiaokang Liang

    2016-01-01

    Full Text Available Multi-component force sensors have infiltrated a wide variety of automation products since the 1970s. However, one seldom finds full-component sensor systems available in the market for cutting force measurement in machine processes. In this paper, a new six-component sensor system with a compact monolithic elastic element (EE is designed and developed to detect the tangential cutting forces Fx, Fy and Fz (i.e., forces along x-, y-, and z-axis as well as the cutting moments Mx, My and Mz (i.e., moments about x-, y-, and z-axis simultaneously. Optimal structural parameters of the EE are carefully designed via simulation-driven optimization. Moreover, a prototype sensor system is fabricated, which is applied to a 5-axis parallel kinematic machining center. Calibration experimental results demonstrate that the system is capable of measuring cutting forces and moments with good linearity while minimizing coupling error. Both the Finite Element Analysis (FEA and calibration experimental studies validate the high performance of the proposed sensor system that is expected to be adopted into machining processes.

  12. Development and testing of an integrated smart tool holder for four-component cutting force measurement

    Science.gov (United States)

    Xie, Zhengyou; Lu, Yong; Li, Jianguang

    2017-09-01

    Cutting force measurement is a significant requirement for monitoring and controlling the machining processes. Hence, various methods of measuring the cutting force have been proposed by many researchers. In this study, an innovative integrated smart tool holder system based on capacitive sensors is designed, constructed and tested, which is capable of measuring triaxial cutting force and a torque simultaneously in a wireless environment system. A standard commercial tool holder is modified to make itself be the force sensing element that has advantages of simple structure and easy machining. Deformable beams are created in the tool holder, and the tiny deformations of which used to calculate the four-component cutting force are detected by six high precision capacitive sensors. All the sensors and other electronics, like data acquisition and transmitting unit, and wireless power unit, are incorporated into the tool holder as a whole system. The device is intended to be used in a rotating spindle such as in milling and drilling processes. Eventually, the static and dynamic characteristics of the smart tool holder have been determined by a series of tests. Cutting tests have also been carried out and the results show it is stable and practical to measure the cutting force in milling and drilling processes.

  13. Development of Cutting Condition Monitoring System for ID-blade Saw Slicing Machine

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhongwei; LI Fenlan; KAWASHIMA Kazuo

    2006-01-01

    The purpose of this study is focused on development of an online monitoring system for measuring and evaluating the cutting condition as the ID-blade saw is cutting a silicon ingot. First, the cutting experiments are carried out and the cutting signals during the blade slicing a six-inch ingot are measured by a 3-axes load sensor which is mounted on the top of the ingot. To evaluate the blade condition in slicing, a novel data processing method, combining the discrete Fourier transform(DFT) with the discrete Wavelet transform(DWT), is proposed in this paper for extracting the components due to the rotation of the blade and the cutting impedance. To validate the effect of the method, four ID-blades with three different types of the blade edge are used and discussed. The obtained results show that the component induced from the rotation and the component due to the blade slicing can be extracted efficiently by introduction of the proposed method. Furthermore, a simple online monitoring system,which consists of a 3-axes load sensor or acceleration sensor, DC cuts high-pass filter, and AD converter embedded microcomputer, is designed. The estimated cutting condition information obtained from the proposed monitoring system can be used as a feedback signal to the slicing machine for production of high quality wafer.

  14. Cost minimizing of cutting process for CNC thermal and water-jet machines

    Science.gov (United States)

    Tavaeva, Anastasia; Kurennov, Dmitry

    2015-11-01

    This paper deals with optimization problem of cutting process for CNC thermal and water-jet machines. The accuracy of objective function parameters calculation for optimization problem is investigated. This paper shows that working tool path speed is not constant value. One depends on some parameters that are described in this paper. The relations of working tool path speed depending on the numbers of NC programs frames, length of straight cut, configuration part are presented. Based on received results the correction coefficients for working tool speed are defined. Additionally the optimization problem may be solved by using mathematical model. Model takes into account the additional restrictions of thermal cutting (choice of piercing and output tool point, precedence condition, thermal deformations). At the second part of paper the non-standard cutting techniques are considered. Ones may lead to minimizing of cutting cost and time compared with standard cutting techniques. This paper considers the effectiveness of non-standard cutting techniques application. At the end of the paper the future research works are indicated.

  15. Heuristic algorithms for solving of the tool routing problem for CNC cutting machines

    Science.gov (United States)

    Chentsov, P. A.; Petunin, A. A.; Sesekin, A. N.; Shipacheva, E. N.; Sholohov, A. E.

    2015-11-01

    The article is devoted to the problem of minimizing the path of the cutting tool to shape cutting machines began. This problem can be interpreted as a generalized traveling salesman problem. Earlier version of the dynamic programming method to solve this problem was developed. Unfortunately, this method allows to process an amount not exceeding thirty circuits. In this regard, the task of constructing quasi-optimal route becomes relevant. In this paper we propose options for quasi-optimal greedy algorithms. Comparison of the results of exact and approximate algorithms is given.

  16. Automatic Optimization System of Cutting Condition forDifferent Types of Machining Processes

    Directory of Open Access Journals (Sweden)

    Huda Hatem

    2009-01-01

    Full Text Available This research aims at calculating the optimum cutting condition for various types of machining methods, assisted by computers, (the computer program in this research is designed to solve linear programs; the program is written in v. basic language. The program obtains the results automatically, this occur through entering the preliminary information about the work piece and the operating condition, the program makes the calculation actually by solving a group of experimental relations, depending on the type of machining method (turning, milling, drilling. The program was transferred to package and group of windows to facilitate the use; it will automatically print the initial input and optimal solution, and thus reduce the effort and time required for the calculations, that helps to find the optimum values for the cutting system. Optimum values improved mechanical properties (wear, fatigue, strength … and gave better productivity.

  17. Identification of Kinematic Errors of Five-axis Machine Tool Trunnion Axis from Finished Test Piece

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ya; FU Jianzhong; CHEN Zichen

    2014-01-01

    Compared with the traditional non-cutting measurement, machining tests can more accurately reflect the kinematic errors of five-axis machine tools in the actual machining process for the users. However, measurement and calculation of the machining tests in the literature are quite difficult and time-consuming. A new method of the machining tests for the trunnion axis of five-axis machine tool is proposed. Firstly, a simple mathematical model of the cradle-type five-axis machine tool was established by optimizing the coordinate system settings based on robot kinematics. Then, the machining tests based on error-sensitive directions were proposed to identify the kinematic errors of the trunnion axis of cradle-type five-axis machine tool. By adopting the error-sensitive vectors in the matrix calculation, the functional relationship equations between the machining errors of the test piece in the error-sensitive directions and the kinematic errors of C-axis and A-axis of five-axis machine tool rotary table was established based on the model of the kinematic errors. According to our previous work, the kinematic errors of C-axis can be treated as the known quantities, and the kinematic errors of A-axis can be obtained from the equations. This method was tested in Mikron UCP600 vertical machining center. The machining errors in the error-sensitive directions can be obtained by CMM inspection from the finished test piece to identify the kinematic errors of five-axis machine tool trunnion axis. Experimental results demonstrated that the proposed method can reduce the complexity, cost, and the time consumed substantially, and has a wider applicability. This paper proposes a new method of the machining tests for the trunnion axis of five-axis machine tool.

  18. Desain dan Implementasi Sistem Kendali CNC Router Menggunakan PC untuk Flame Cutting Machine

    OpenAIRE

    Roni Permana Saputra; Anwar Muqorobin; Arif Santoso; Teguh Pudji Purwanto

    2012-01-01

    This paper focuses on design of router control systems based on computer numerical control (CNC) using personal computer (PC) implemented in flame cutting machine (FCM). NC-Code entered into the computer translated to be a command signal sent by the PC to a microcontroller to control the end effector’s movement alongthe X and Y axis simultaneously based on linear and circular interpolations calculation on the PC. This control system is implemented on FCM by connecting the output control of th...

  19. Implementation Methods of Computer Aided Design-Drawing and Drawing Management for Plate Cutting-Machine

    Institute of Scientific and Technical Information of China (English)

    DONG Yu-de; ZHAO Han; TAN Jian-rong

    2002-01-01

    The implementation methods of computer aided design,drawing and drawing management for plate cuttingmachine are discussed. The system structure for plate cutting- machine design is put forward firstly, then some key technologies and their implementation methods are introduced, which include the structure management of graphics, the unification of graph and design calculation, information share of part, assemble and drawing management system, and movement simulation of key components.

  20. Rotary ultrasonic machining of CFRP: a mechanistic predictive model for cutting force.

    Science.gov (United States)

    Cong, W L; Pei, Z J; Sun, X; Zhang, C L

    2014-02-01

    Cutting force is one of the most important output variables in rotary ultrasonic machining (RUM) of carbon fiber reinforced plastic (CFRP) composites. Many experimental investigations on cutting force in RUM of CFRP have been reported. However, in the literature, there are no cutting force models for RUM of CFRP. This paper develops a mechanistic predictive model for cutting force in RUM of CFRP. The material removal mechanism of CFRP in RUM has been analyzed first. The model is based on the assumption that brittle fracture is the dominant mode of material removal. CFRP micromechanical analysis has been conducted to represent CFRP as an equivalent homogeneous material to obtain the mechanical properties of CFRP from its components. Based on this model, relationships between input variables (including ultrasonic vibration amplitude, tool rotation speed, feedrate, abrasive size, and abrasive concentration) and cutting force can be predicted. The relationships between input variables and important intermediate variables (indentation depth, effective contact time, and maximum impact force of single abrasive grain) have been investigated to explain predicted trends of cutting force. Experiments are conducted to verify the model, and experimental results agree well with predicted trends from this model.

  1. Dynamic Process Analysis In Cutting Zone During Machining Of Nickel Alloys

    Science.gov (United States)

    Czán, Andrej; Šajgalík, Michal; Martikáň, Anton; Mrázik, Jozef

    2015-12-01

    To generally improve effectivity of parts production and metal cutting process, there are used process models of super alloys together with finite element modeling simulations. Advanced measurement methods of the process could improve and verify the accuracy of these models. These methods cause many error sources when using empiric or exact methods such as infrared radiation thermography to measure the temperature distribution of the tool, workpiece, and chip during metal cutting. Measuring of metal machining is challenging due to factors such as the high magnification required, high surface speeds and deformations, micro-blackbody effects, changing emissivity and deformations present at metal cutting. As part of an ongoing effort to improve our understanding of uncertainties associated with these measurement methods, multimeasurement sets of experiments were performed. First set of measurements observed connection between surface temperature and the internal temperature of the cutting tool. This was accomplished by measuring the temperature using a thermal camera in cutting zone. Second set performed high-speed scan of dynamic processes such as formation of elastic and plastic deformation. During this operation was applied high-speed scannning system using macro conversion lens for monitoring of micro-structural changes in deformation areas. Next necessary applied set is recording of dynamic processes by implementation of piezoelectric measurement device for monitoring of cutting forces. The outputs from multimeasuring system are the basis for verification of theoretical knowledge from this field and elimination of uncertainties, which arise by using computer simulation systems.

  2. Optimization of the machining parameters for EDM wire cutting of Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Kumar Gaurav

    2016-01-01

    Full Text Available Electrical discharge machining is a thermal erosion process which is based on thermoelectric energy between the work piece and electrode. Its capability of machining in hard and difficult to cut materials has made it most popular. Tungsten carbide is widely used in industry due to its unique properties combination of hardness and wear resistance. But the machining of the tungsten carbide is very difficult. In our research we tried to find optimized procedure to cut the Tungsten carbide by variation of different parameters so that process can be carried out in maximum Material Removal Rate (MRR with better surface finish. During the experimentation, Brass wire is used for cutting.. The experiment is designed with the help of Taguchi method and further analysis done with the help of ANOVA. In this experiment we find that the minimum mean of surface roughness is 2.214 achieved at Tension- 0.6 N, Feed- 10m/min, Flushing Pressure- 3kg/cm2, Current- 80A.

  3. Rotating electrical machines part 4: methods for determining synchronous machine quantities from tests

    CERN Document Server

    International Electrotechnical Commission. Geneva

    1985-01-01

    Applies to three-phase synchronous machines of 1 kVA rating and larger with rated frequency of not more than 400 Hz and not less than 15 Hz. An appendix gives unconfirmed test methods for determining synchronous machine quantities. Notes: 1 -Tests are not applicable to synchronous machines such as permanent magnet field machines, inductor type machines, etc. 2 -They also apply to brushless machines, but certain variations exist and special precautions should be taken.

  4. About one algorithm of the broken line approximation and a modeling of tool path for CNC plate cutting machines

    Science.gov (United States)

    Kurennov, D. V.; Petunin, A. A.; Repnitskii, V. B.; Shipacheva, E. N.

    2016-12-01

    The problem of approximating two-dimensional broken line with composite curve consisting of arc and line segments is considered. The resulting curve nodes have to coincide with source broken line nodes. This problem arises in the development of control programs for CNC (computer numerical control) cutting machines, permitting circular interpolation. An original algorithm is proposed minimizing the number of nodes for resulting composite curve. The algorithm is implemented in the environment of the Russian CAD system T-Flex CAD using its API (Application Program Interface). The algorithm optimality is investigated. The result of test calculation along with its geometrical visualization is given.

  5. Fast and intuitive programming of adaptive laser cutting of lace enabled by machine vision

    Science.gov (United States)

    Vaamonde, Iago; Souto-López, Álvaro; García-Díaz, Antón

    2015-07-01

    A machine vision system has been developed, validated, and integrated in a commercial laser robot cell. It permits an offline graphical programming of laser cutting of lace. The user interface allows loading CAD designs and aligning them with images of lace pieces. Different thread widths are discriminated to generate proper cutting program templates. During online operation, the system aligns CAD models of pieces and lace images, pre-checks quality of lace cuts and adapts laser parameters to thread widths. For pieces detected with the required quality, the program template is adjusted by transforming the coordinates of every trajectory point. A low-cost lace feeding system was also developed for demonstration of full process automation.

  6. Influence of Cutting Parameters and Tool Wear on the Surface Integrity of Cobalt-Based Stellite 6 Alloy When Machined Under a Dry Cutting Environment

    Science.gov (United States)

    Yingfei, Ge; de Escalona, Patricia Muñoz; Galloway, Alexander

    2016-11-01

    The efficiency of a machining process can be measured by evaluating the quality of the machined surface and the tool wear rate. The research reported herein is mainly focused on the effect of cutting parameters and tool wear on the machined surface defects, surface roughness, deformation layer and residual stresses when dry milling Stellite 6, deposited by overlay on a carbon steel surface. The results showed that under the selected cutting conditions, abrasion, diffusion, peeling, chipping and breakage were the main tool wear mechanisms presented. Also the feed rate was the primary factor affecting the tool wear with an influence of 83%. With regard to the influence of cutting parameters on the surface roughness, the primary factors were feed rate and cutting speed with 57 and 38%, respectively. In addition, in general, as tool wear increased, the surface roughness increased and the deformation layer was found to be influenced more by the cutting parameters rather than the tool wear. Compressive residual stresses were observed in the un-machined surface, and when machining longer than 5 min, residual stress changed 100% from compression to tension. Finally, results showed that micro-crack initiation was the main mechanism for chip formation.

  7. Error Analysis and Its Offset on the NC Lathe Machine in Cutting a Semi-Sphere Surface

    Institute of Scientific and Technical Information of China (English)

    ZHENG Yu-cai; LI Cheng-zhi; LIU Chang-rong; LIU Tao; GUO Xiu-hua

    2007-01-01

    This paper analyzed the errors that occurred by leaving the shape of the cutting edge out of consideration on a NC lathe machine in cutting a semi-sphere surface and brought forward a method to offset these errors and the correct calculated formula for some parameters on the basis of experiments. It has increased the manufacturing accuracy of the semi-sphere surface on the NC lathe machine.

  8. The influence of cooling techniques on cutting forces and surface roughness during cryogenic machining of titanium alloys

    Science.gov (United States)

    Wstawska, Iwona; Ślimak, Krzysztof

    2016-12-01

    Titanium alloys are one of the materials extensively used in the aerospace industry due to its excellent properties of high specific strength and corrosion resistance. On the other hand, they also present problems wherein titanium alloys are extremely difficult materials to machine. In addition, the cost associated with titanium machining is also high due to lower cutting velocities and shorter tool life. The main objective of this work is a comparison of different cooling techniques during cryogenic machining of titanium alloys. The analysis revealed that applied cooling technique has a significant influence on cutting force and surface roughness (Ra parameter) values. Furthermore, in all cases observed a positive influence of cryogenic machining on selected aspects after turning and milling of titanium alloys. This work can be also the starting point to the further research, related to the analysis of cutting forces and surface roughness during cryogenic machining of titanium alloys.

  9. Effect of cutting parameters on sustainable machining performance of coated carbide tool in dry turning process of stainless steel 316

    Science.gov (United States)

    Bagaber, Salem A.; Yusoff, Ahmed Razlan

    2017-04-01

    The manufacturing industry aims to produce many products of high quality with relatively less cost and time. Different cutting parameters affect the machining performance of surface roughness, cutting force, and material removal rate. Nevertheless, a few studies reported on the effects of sustainable factors such as power consumed, cycle time during machining, and tool life on the dry turning of AISI 316. The present study aims to evaluate the machining performance of coated carbide in the machining of hard steel AISI 316 under the dry turning process. The influence of cutting parameters of cutting speed, feed rate, and depth of cut with their five (5) levels is established by a central composite design. Highly significant parameters were determined by analysis of variance (ANOVA), and the main effects of power consumed and time during machining, surface roughness, and tool wear were observed. Results showed that the cutting speed was proportional to power consumption and tool wear. Meanwhile, insignificant to surface roughness, feed rate most significantly affected surface roughness and power consumption followed by depth of cut.

  10. Machinability study on discontinuously reinforced aluminium composites (DRACs using response surface methodology and Taguchi’s design of experiments under dry cutting condition

    Directory of Open Access Journals (Sweden)

    Raviraj Shetty1

    2008-03-01

    Full Text Available The development of metal matrix composites with discontinuous reinforcement represents a well-established method for improving the strength and stiffness of a material. This paper discusses the use of Taguchi’s design of experiments and response surface methodology (RSM for minimising the surface roughness in turning of discontinuously reinforced aluminium composites (DRACs having aluminum alloy 6061 as the matrix and containing 15 vol. % of silicon carbide particles with a mean diameter of 25µm under dry cutting condition. The measured results are then collected and analysed with the help of a commercial software package MINITAB15. The experiments are conducted using Taguchi’s experimental design technique. The matrices of test conditions include cutting speed, feed rates and depth of cut. The effect of cutting parameters on surface roughness is evaluated and the optimum cutting condition for minimising the surface roughness is determined. A second-order model is established between the cutting parameters and the surface roughness using RSM. The experimental results reveal that the most significant machining parameter for surface roughness is feed, followed by cutting speed. The predicted values and measured values are fairly close, which indicates that the developed model can be effectively used to predict the surface roughness in the machining of DRACs.

  11. Prediction of laser cutting heat affected zone by extreme learning machine

    Science.gov (United States)

    Anicic, Obrad; Jović, Srđan; Skrijelj, Hivzo; Nedić, Bogdan

    2017-01-01

    Heat affected zone (HAZ) of the laser cutting process may be developed based on combination of different factors. In this investigation the HAZ forecasting, based on the different laser cutting parameters, was analyzed. The main goal was to predict the HAZ according to three inputs. The purpose of this research was to develop and apply the Extreme Learning Machine (ELM) to predict the HAZ. The ELM results were compared with genetic programming (GP) and artificial neural network (ANN). The reliability of the computational models were accessed based on simulation results and by using several statistical indicators. Based upon simulation results, it was demonstrated that ELM can be utilized effectively in applications of HAZ forecasting.

  12. Experimental research on the machinability of Hardox steel by abrasive waterjet cutting

    Directory of Open Access Journals (Sweden)

    Filip Alexandru Catalin

    2017-01-01

    Full Text Available One of the main present industry challenges is finding the most efficient manufacturing process for a certain part. When parts are made of strong steels like Hardox, their fabrication method is usually difficult. Abrasive waterjet cutting (AWJ is one of the cutting processes which can be used in this case. This paper presents an experimental research on the machinability of Hardox steel by AWJ. The experiments were conducted using a factorial design model considering two of the main influence parameters like the traverse speed and the distance between the nozzle and the surface of the material. Based on the measurement of the dimensions and the roughness of the parts, the influence of the parameters was revealed and analyzed. The manufacturing time was also compared, as it directly influences the production cost. Further research is considered to develop a mathematical model which can be used for a proper choice of the process parameters depending on the initial requirements.

  13. 全自动栗子高速划口机设计%Design on Automatic High-speed Shell-cutting Machine for Chestnut

    Institute of Scientific and Technical Information of China (English)

    张聪

    2012-01-01

    This paper introduces a new type automatic high-speed shell-cutting machine for chestnut by o-riginal design. The machine is consisted of load plates, pressing mechanism, cutting mechanism and transmission system etc. When the machine is running, chestnuts are positioned conveyor, pressing clamp and continuous cutting. Chestnut shell-cutting is evenly, with adjustable depth. The machine design and test speed of up to 12500 - 15000A/ h ( single channel ).%介绍一套原创性设计的新型全自动栗子高速划口机.机器主要由载料模板、压合机构、切割机构及传动系统等组成,使栗子实现定位输送、压合夹持、连续切割,确保栗子表皮划口均匀、深度可调.机器设计及试验速度可达12500~ 15000个/h(单通道).

  14. INVESTIGATION AND ASSESSMENT OF OCCUPATIONAL RISK ON THE METAL CUTTING MACHINE TOOL STAN

    Directory of Open Access Journals (Sweden)

    Jerzy Józwik

    2013-12-01

    Full Text Available The paper analyzes occupational risk at selected metal cutting machine tool stands (turning, milling, drilling and grinding stands and presents a set of recommendations formulated to minimize hazards at the above mentioned stands. The assessment is based on the analysis that allowed for selecting the best method of occupational risk assessment, measurements, observations, interviews and conclusions drawn from the obtained results. Occupational risk assessment forms were devised, what allowed for selecting appropriate action to increase the safety of selected machinery operators. The guidelines were assessed in terms of their practical implementation and expected utilitarian results.

  15. Dry Machining Aeronautical Aluminum Alloy AA2024-T351: Analysis of Cutting Forces, Chip Segmentation and Built-Up Edge Formation

    Directory of Open Access Journals (Sweden)

    Badis Haddag

    2016-08-01

    Full Text Available In this paper, machining aeronautical aluminum alloy AA2024-T351 in dry conditions was investigated. Cutting forces, chip segmentation, and built-up edge formation were analyzed. Machining tests revealed that the chip formation process depends on cutting conditions and tool geometry. So continuous and segmented chips are generated. Under some cutting conditions, built-up edge formation occurs. A predictive machining theory, based on a finite elements method (FEM, was applied to reproduce and explain these phenomena. Thermomechanical behaviors of the work material and the tool-work material interface were considered. Results of the proposed modelling were compared to experimental data for a wide range of cutting speed. It was shown that the feed force is well reproduced by the ALE-FE (arbitrary lagrangian-eulerian finite element formulation and highly underestimated by the lagrangian finite element (LAG-FE one. While, the periodic localized shear band, leading to a chip segmentation, is well reproduced with the Lagrangian FE formulation. It was found that the chip segmentation can be correlated to the cutting force evolution using the defined chip segmentation intensity parameter. For the built-up edge (BUE phenomenon, it was shown that it depends on the contact/friction at the tool-chip interface, and this is possible to simulate by making the friction coefficient time-dependent.

  16. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    Science.gov (United States)

    Dasgupta, S.; Mukherjee, S.

    2016-09-01

    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  17. Surface roughness and cutting forces modeling for optimization of machining condition in finish hard turning of AISI 52100 steel

    Energy Technology Data Exchange (ETDEWEB)

    Azizi, Mohamed Walid; Belhadi, Salim; Yallese, Mohamed Athmane [Univ. of Guelma, Guelma (Algeria); Mabrouki, Tarek; Rigal, Jean Francois [Univ. of Lyon, Lyon (France)

    2012-12-15

    An experimental investigation was conducted to analyze the effect of cutting parameters (cutting speed, feed rate and depth of cut) and workpiece hardness on surface roughness and cutting force components. The finish hard turning of AISI 52100 steel with coated Al2O3 + TiC mixed ceramic cutting tools was studied. The planning of experiment were based on Taguchi's L27 orthogonal array. The response table and analysis of variance (ANOVA) have allowed to check the validity of linear regression model and to determine the significant parameters affecting the surface roughness and cutting forces. The statistical analysis reveals that the feed rate, workpiece hardness and cutting speed have significant effects in reducing the surface roughness; whereas the depth of cut, workpiece hardness and feed rate are observed to have a statistically significant impact on the cutting force components than the cutting speed. Consequently, empirical models were developed to correlate the cutting parameters and workpiece hardness with surface roughness and cutting forces. The optimum machining conditions to produce the lowest surface roughness with minimal cutting force components under these experimental conditions were searched using desirability function approach for multiple response factors optimization. Finally, confirmation experiments were performed to verify the pertinence of the developed empirical models.

  18. Machinability of Hastelloy C-276 Using Hot-pressed Sintered Ti(C7N3)-based Cermet Cutting Tools

    Institute of Scientific and Technical Information of China (English)

    XU Kaitao; ZOU Bin; HUANG Chuanzhen; YAO Yang; ZHOU Huijun; LIU Zhanqiang

    2015-01-01

    C-276 nickel-based alloy is a difficult-to-cut material. In high-speed machining of Hastelloy C-276, notching is a prominent fallure mode due to high mechanical properties of work piece, which results in the short tool life and low productivity. In this paper, a newly developed Ti(C7N3)-based cermet insert manufactured by a hot-pressing method is used to machine the C-276 nickel-based alloy, and its cutting performances are studied. Based on orthogonal experiment method, the influence of cutting parameters on tool life, material removal rates and surface roughness are investigated. Experimental research results indicate that the optimal cutting condition is a cutting speed of 50 m/min, depth of cut of 0.4 mm and feed rate of 0.15 mm/r if the tool life and material removal rates are considered comprehensively. In this case, the tool life is 32 min and material removal rates are 3000 mm3/min, which is appropriate to the rough machining. If the tool life and surface roughness are considered, the better cutting condition is a cutting speed of 75 m/min, depth of cut of 0.6 mm and feed rate of 0.1 mm/r. In this case, the surface roughness is 0.59mm. Notch wear, flank wear, chipping at the tool nose, built-up edge(BUE) and micro-cracks are found when Ti(C7N3)-based cermet insert turned Hastelloy C-276. Oxidation, adhesive, abrasive and diffusion are the wear mechanisms, which can be investigated by the observations of scanning electron microscope and energy-dispersive spectroscopy. This research will help to guide studies on the evaluation of machining parameters to further advance the productivity of nickel based alloy Hastelloy C-276 machining.

  19. Influence of particle size on Cutting Forces and Surface Roughness in Machining of B4Cp - 6061 Aluminium Matrix Composites

    Science.gov (United States)

    Hiremath, Vijaykumar; Badiger, Pradeep; Auradi, V.; Dundur, S. T.; Kori, S. A.

    2016-02-01

    Amongst advanced materials, metal matrix composites (MMC) are gaining importance as materials for structural applications in particular, particulate reinforced aluminium MMCs have received considerable attention due to their superior properties such as high strength to weight ratio, excellent low-temperature performance, high wear resistance, high thermal conductivity. The present study aims at studying and comparing the machinability aspects of B4Cp reinforced 6061Al alloy metal matrix composites reinforced with 37μm and 88μm particulates produced by stir casting method. The micro structural characterization of the prepared composites is done using Scanning Electron Microscopy equipped with EDX analysis (Hitachi Su-1500 model) to identify morphology and distribution of B4C particles in the 6061Al matrix. The specimens are turned on a conventional lathe machine using a Polly crystalline Diamond (PCD) tool to study the effect of particle size on the cutting forces and the surface roughness under varying machinability parameters viz., Cutting speed (29-45 m/min.), Feed rate (0.11-0.33 mm/rev.) and depth of cut (0.5-1mm). Results of micro structural characterization revealed fairly uniform distribution of B4C particles (in both cases i.e., 37μm and 88μm) in 6061Al matrix. The surface roughness of the composite is influenced by cutting speed. The feed rate and depth of cut have a negative influence on surface roughness. The cutting forces decreased with increase in cutting speed whereas cutting forces increased with increase in feed and depth of cut. Higher cutting forces are noticed while machining Al6061 base alloy compared to reinforced composites. Surface finish is high during turning of the 6061Al base alloy and surface roughness is high with 88μm size particle reinforced composites. As the particle size increases Surface roughness also increases.

  20. Research on and Design of Mechanical System with Optimal Cutting Movement Trajectory of Energy-Saving Stone-Sawing Machine

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is resear...

  1. 手扶式玉米割秆机的设计%Design of Walking Type Corn Stalk Cutting Machine

    Institute of Scientific and Technical Information of China (English)

    赵志伟; 孙伟; 吴建民; 刘小龙; 张瑞; 李亚丽

    2015-01-01

    In order to cope with the problem of dry land corn straw mechanization harvesting level fall behind in China , a walking corn stalk cutting machine was designed .The machine adopts a combined segmentation operation system , and has the advantage of miniature and simple structure , flexible and convenient operation .The field test results showed that Stubble height 10.6cm, cutting leakage rate of 2.1% and the work efficiency of 0.21hm2/h of the machine meets the agronomic requirements of corn stalk harvesting .In particular,the cutter design,make the cutter wear small, reducing tool change frequency .%针对我国旱作玉米秸秆机械化收获水平落后的问题,设计了一种手扶式玉米割秆机。该机采用了一套联合割放作业系统,以微小型为特点,结构简单、操作灵活方便。田间试验结果表明:该机留茬高度10.6cm、漏割率2.1%、工作效率0.21hm2/h,均满足玉米秸秆收获的农艺要求;尤其切割器的设计,使得割刀磨损较小,减少了换刀频率。

  2. Influence of Chatter of VMC Arising During End Milling Operation and Cutting Conditions on Quality of Machined Surface

    Directory of Open Access Journals (Sweden)

    A.K.M.N. Amin, M.A. Rizal, and M. Razman

    2012-08-01

    Full Text Available Machine tool chatter is a dynamic instability of the cutting process. Chatter results in poor part surface finish, damaged cutting tool, and an irritating and unacceptable noise. Exten¬sive research has been undertaken to study the mechanisms of chatter formation. Efforts have been also made to prevent the occurrence of chatter vibration. Even though some progress have been made, fundamental studies on the mechanics of metal cutting are necessary to achieve chatter free operation of CNC machine tools to maintain their smooth operating cycle. The same is also true for Vertical Machining Centres (VMC, which operate at high cutting speeds and are capable of offering high metal removal rates. The present work deals with the effect of work materials, cutting conditions and diameter of end mill cutters on the frequency-amplitude characteristics of chatter and on machined surface roughness. Vibration data were recorded using an experimental rig consisting of KISTLER 3-component dynamometer model 9257B, amplifier, scope meters and a PC.  Three different types of vibrations were observed. The first type was a low frequency vibration, associated with the interrupted nature of end mill operation. The second type of vibration was associated with the instability of the chip formation process and the third type was due to chatter. The frequency of the last type remained practically unchanged over a wide range of cutting speed.  It was further observed that chip-tool contact processes had considerable effect on the roughness of the machined surface.Key Words: Chatter, Cutting Conditions, Stable Cutting, Surface Roughness.

  3. Research on the low speed stability control technology of fly-cutting machine for KDP crystals

    Science.gov (United States)

    Chen, Dongsheng; Ji, Fang; Chen, Hua

    2014-08-01

    In the paper, The problem about stability in low speed of the air bearing stage driven by a linear motor was investigated to satisfy the ultra-precision fly-cutting of KDP crystals. First of all, the modal of the servo system with the permanent magnet synchronous linear motor was analyzed. In the system of the low speed linear motor driver, the main interferences came from cutting force f Load , the friction of chain and cable f n , the ripple thrust f ripp , and motor friction f fric . Secondly, the factors about low speed stability were analyzed: the key to improve the system's stability is to control the interference forces; Another important issue is to develop an advanced control strategy. Thirdly, some optimization experiments about low speed stability were developed as follows: the influence of feedback element, the influence of Power converter, speed optimization of damping feed-forward control, speed optimization of Spindle vibration, speed optimization based on disturbance observer. Finally the experimental results: the lowest speed of the stage can reach 0.2 mm/min; the error of the speed is less than 0.06mm/min when running between 1mm/min and 10 mm/min. The cutting experiment of KDP with the size of 330mm × 330mm × 10mm, was proceeded on the Fly-cutting machine by the feeding velocity of 1mm/min. The results about the surface roughness show that the value of Rq is 3.3nm and the value of Ra is 2.6nm.

  4. Desain dan Implementasi Sistem Kendali CNC Router Menggunakan PC untuk Flame Cutting Machine

    Directory of Open Access Journals (Sweden)

    Roni Permana Saputra

    2012-03-01

    Full Text Available This paper focuses on design of router control systems based on computer numerical control (CNC using personal computer (PC implemented in flame cutting machine (FCM. NC-Code entered into the computer translated to be a command signal sent by the PC to a microcontroller to control the end effector’s movement alongthe X and Y axis simultaneously based on linear and circular interpolations calculation on the PC. This control system is implemented on FCM by connecting the output control of the microcontroller with the driver actuator of the FCM in the form of a DC motor. The obtained result is in the form of a CNC router control system prototype to be implemented in the FCM which is capable to perform linear interpolation and circular interpolation. 

  5. Effects of cutting parameters and machining environments on surface roughness in hard turning using design of experiment

    Science.gov (United States)

    Mia, Mozammel; Bashir, Mahmood Al; Dhar, Nikhil Ranjan

    2016-07-01

    Hard turning is gradually replacing the time consuming conventional turning process, which is typically followed by grinding, by producing surface quality compatible to grinding. The hard turned surface roughness depends on the cutting parameters, machining environments and tool insert configurations. In this article the variation of the surface roughness of the produced surfaces with the changes in tool insert configuration, use of coolant and different cutting parameters (cutting speed, feed rate) has been investigated. This investigation was performed in machining AISI 1060 steel, hardened to 56 HRC by heat treatment, using coated carbide inserts under two different machining environments. The depth of cut, fluid pressure and material hardness were kept constant. The Design of Experiment (DOE) was performed to determine the number and combination sets of different cutting parameters. A full factorial analysis has been performed to examine the effect of main factors as well as interaction effect of factors on surface roughness. A statistical analysis of variance (ANOVA) was employed to determine the combined effect of cutting parameters, environment and tool configuration. The result of this analysis reveals that environment has the most significant impact on surface roughness followed by feed rate and tool configuration respectively.

  6. Human Machine Interface Programming and Testing

    Science.gov (United States)

    Foster, Thomas Garrison

    2013-01-01

    Human Machine Interface (HMI) Programming and Testing is about creating graphical displays to mimic mission critical ground control systems in order to provide NASA engineers with the ability to monitor the health management of these systems in real time. The Health Management System (HMS) is an online interactive human machine interface system that monitors all Kennedy Ground Control Subsystem (KGCS) hardware in the field. The Health Management System is essential to NASA engineers because it allows remote control and monitoring of the health management systems of all the Programmable Logic Controllers (PLC) and associated field devices. KGCS will have equipment installed at the launch pad, Vehicle Assembly Building, Mobile Launcher, as well as the Multi-Purpose Processing Facility. I am designing graphical displays to monitor and control new modules that will be integrated into the HMS. The design of the display screen will closely mimic the appearance and functionality of the actual modules. There are many different field devices used to monitor health management and each device has its own unique set of health management related data, therefore each display must also have its own unique way to display this data. Once the displays are created, the RSLogix5000 application is used to write software that maps all the required data read from the hardware to the graphical display. Once this data is mapped to its corresponding display item, the graphical display and hardware device will be connected through the same network in order to test all possible scenarios and types of data the graphical display was designed to receive. Test Procedures will be written to thoroughly test out the displays and ensure that they are working correctly before being deployed to the field. Additionally, the Kennedy Ground Controls Subsystem's user manual will be updated to explain to the NASA engineers how to use the new module displays.

  7. Cutting

    Science.gov (United States)

    ... a traumatic experience, such as living through abuse , violence, or a disaster. Self-injury may feel like ... embarrassed." Sometimes self-injury affects a person's body image. Jen says, "I actually liked how the cuts ...

  8. An Experiment to Explain Depth of Cut Notch Wear of Ceramic Tools in Ni- based Super-alloy Machining

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Inconel 718, a high temperature alloy, is extensive ly used in aircraft, gas engines and nuclear-power plants. It is generally known that the life of ceramic cutting tools in machining Inconel 718 is often restric ted by depth-of-cut (DOC) notch wear. In view of the number of various factors involved and the variety of tool materi als and cutting conditions available, the analysis of the DOC notch wear is very difficult. According to previous work concerning the DOC notch wear of ceramics tools, some A...

  9. The Performance Evalution of Ceramic And Carbide Cutting Tools In Machining of Austemepered Ductile Irons

    Directory of Open Access Journals (Sweden)

    Yahya IŞIK

    2014-12-01

    Full Text Available The aim of this research is to compare TiN (PVD coated Al2O3+Ti[C,N] mixed alumina-based (KY4400 ceramic and CVD coated carbide TiC+AI2O3+TiN (ISO P25 cutting tools in turning austempered ductile irons. Ductile cast iron samples were austenitized at 927°C and subsequently austempered for 1 hour at 400°C. The hardness of the workpiece material was measured and found to be 43.5 HRC. In the present work a series of tests were conducted in order to evaluate the tool performances by adopting tool life. In all experiments cutting forces, flank wear and surface roughness values were measured throughout the tool life. No cutting fluid was used during the turning operations. Study of the tool life and failure modes shows that tool life was determined by the flank wear and surface roughness generated on the workpiece. The main conclusion is that tool life of ceramic insert was longer than the coated carbide insert although much higher cutting speeds were used. 

  10. Fabrication, characterization and tests on Si{sub 3} N{sub 4} cutting tools; Fabricacao, caracterizacao e testes em ferramentas de corte de Si{sub 3} N{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Oliverio Moreira de Macedo; Silva, Cosme Roberto Moreira da; Piorino Neto, Francisco [Centro Tecnico Aeroespacial (CTA), Sao Jose dos Campos, SP (Brazil)

    1997-12-31

    Silicon nitride based ceramic cutting tools were developed in Brazil. Itria and aluminium nitride has been used as sintering aids. The samples evaluations were performed using, specific mass determination, X ray diffraction, microhardness testing, fracture toughness by by indentation method and microstructural examination via scanning electron microscopy. After samples evaluation, some pressureless sintering silicon nitride based ceramic cutting tools were made. A piece of cast iron was machined using these cutting tools. For the purpose of comparison, a commercial hard metal cutting tools have also been used to perform the same machining. (author) 5 refs., 6 figs., 5 tabs.

  11. Application of water jet assisted drag bit and pick cutter for the cutting of coal measure rocks. Final technical report. [Tests of combination in different rocks

    Energy Technology Data Exchange (ETDEWEB)

    Ropchan, D.; Wang, F.D.; Wolgamott, J.

    1980-04-01

    A laboratory investigation was made of the effects of high pressure water jets on the cutting forces of drag bit cutters in sedimentary rocks. A hard and soft sandstone, shale and limestone were tested with commercially obtainable conical and plow type drag bits on the EMI linear cutting machine. About 1200 cuts were made at different bit penetration, jet orientation, and water pressure to determine the reduction of cutting forces on the bit from the use of the water jet. Both independent and interactive cutting was used. The greatest reduction in cutting forces were with both of the sandstones; the drag forces were reduced about 30 percent and the normal forces about 60 percent at 5000 psi water pressure with the nozzle behind the bit. The method was less effective in the shale, except at 10,000 psi water pressure the reduction in drag force was about 55 percent. Of the rocks tested, the limestone was least affected by the water jet. The cutting forces for the plow bit showed continuous change with wear so a machined conical bit was used for most of the testing. Tests with the plow bit did show a large reduction in cutting forces by using the water jet with worn bits. An economic analysis of equipping a drag bit tunnel boring machine indicated that the water jet system could reduce costs per foot in sandstone by up to 40 percent.

  12. Extremely Low-Stress Triaxiality Tests in Calibration of Fracture Models in Metal-Cutting Simulation

    Science.gov (United States)

    Šebek, František; Kubík, Petr; Petruška, Jindřich; Hůlka, Jiří

    2016-11-01

    The cutting process is now combined with machining, milling, or drilling as one of the widespread manufacturing operations. It is used across various fields of engineering. From an economical point of view, it is desirable to maintain the process in the most effective way in terms of the fracture surface quality or minimizing the burr. It is not possible to manage this experimentally in mass production. Therefore, it is convenient to use numerical computation. To include the crack initiation and propagation in the computations, it is necessary to implement a suitable ductile fracture criterion. Uncoupled ductile fracture models need to be calibrated first from fracture tests when the test selection is crucial. In the present article, there were selected widespread uncoupled ductile fracture models calibrated with, among others, an extremely low-stress triaxiality test realized through the compression of a cylinder with a specific recess. The whole experimental program together with the cutting process experiment were carried out on AISI 1045 carbon steel. After the fracture models were calibrated and the cutting process was simulated with their use, fracture surfaces and force responses from computations were compared with those experimentally obtained and concluding remarks were made.

  13. The Influence of Tool Geometry towards Cutting Performance in Machining Aluminium 7075

    Directory of Open Access Journals (Sweden)

    Muhammad Syafik Jumali

    2017-01-01

    Full Text Available Aerospace industries often use Computer Numerical Control (CNC machining in manufacturing aerospace parts. Aluminium 7075 is the most common material used as aircraft components. This research aims to produce end mill with optimum geometry in terms of the helix angle, primary radial relief angle and secondary relief angle. End mills with different geometry parameters are tested on Aluminium 7075 and data on surface roughness and tool wear were collected. The results were then analysed to determine which parameters brought the optimum result with regards to surface roughness and tool wear.

  14. Effect of Boron-Doped Diamond Interlayer on Cutting Performance of Diamond Coated Micro Drills for Graphite Machining

    Directory of Open Access Journals (Sweden)

    Zhiming Zhang

    2013-07-01

    Full Text Available Thin boron doped diamond (BDD film is deposited from trimethyl borate/acetone/hydrogen mixture on Co-cemented tungsten carbide (WC-Co micro drills by using the hot filament chemical vapor deposition (HFCVD technique. The boron peak on Raman spectrum confirms the boron incorporation in diamond film. This film is used as an interlayer for subsequent CVD of micro-crystalline diamond (MCD film. The Rockwell indentation test shows that boron doping could effectively improve the adhesive strength on substrate of as deposited thin diamond films. Dry drilling of graphite is chosen to check the multilayer (BDD + MCD film performance. For the sake of comparison, machining tests are also carried out under identical conditions using BDD and MCD coated micro drills with no interlayer. The wear mechanism of the tools has been identified and correlated with the criterion used to evaluate the tool life. The results show that the multilayer (BDD + MCD coated micro drill exhibits the longest tool life. Therefore, thin BDD interlayer is proved to be a new viable alternative and a suitable option for adherent diamond coatings on micro cutting tools.

  15. Development of a Test Machine for IVECO Drive Axle

    Institute of Scientific and Technical Information of China (English)

    WANG Liang-mo; WANG He-fu; CHEN Jin-rong; LING Zhi-liang; CAO Yu-hua

    2007-01-01

    To improve the automation level of the vehicle drive axle test and better simulate a vehicle′s actual operation, an advanced test machine has been developed. The load system of the machine consists of hand brakes and electric cylinders. It is simple-structured and low-cost. The major motor of the machine is controlled by a transducer and its speed can be adjusted easily. In addition, the programmed machine can automatically test such parameters as the grinding condition, the differential speed, the noise level, etc. It can also adjust the test procedures according to different requirements. Detailed discussion of the structure and mechanism of the test machine is given in this paper.

  16. The Design of Crystal External Circular Multiple Cutting Machine%晶体外圆多刀切割机的设计

    Institute of Scientific and Technical Information of China (English)

    陈东晴; 单淑萍

    2016-01-01

    用外圆单刀切割机切割质地坚硬的晶体材料比较耗时,因此,在外圆单刀切割机的基础上设计一款多刀切割机,主要由底部支架、电机、皮带传动机构、切割刀片、位置调节器、卡槽和冷却装置等组成。用此设备可以一次将大块晶体材料切割成多块不同尺寸的晶体材料,不仅大大减少了切割时间,而且还可以通过调节刀片之间的距离来控制切割尺寸。%Using the external circular single-pole cutting machine only can cut a piece of crystal material at a time,single-pole outer circle cutting machine,therefore,on the basis of design a knife cutting machine,mainly from the bottom of the bracket,motor,belt transport de-vice,cutting blade,positioners,card slot and cooling device,etc.So cutting a large volume crystal material with the equipment will take a longer time.Based on the external circular single-pole cutting machine,we will design an external circular multiple cutting machine which can cut the crystal material into many pieces with the same time.We cut crystal materials with the external circular multiple cutting ma-chines not only the cutting time will be greatly reduced,but also the cutting size can be controlled by adjusting the distance of the blades.

  17. OPTIMIZATION OF MACHINING PARAMETERS USING TAGUCHI APPROACH DURING HARD TURNING OF ALLOY STEEL WITH UNCOATED CARBIDE UNDER DRY CUTTING ENVIRONMENT

    Directory of Open Access Journals (Sweden)

    A. Das

    2015-12-01

    Full Text Available In today’s world of manufacturing by machining process two things are very important, one is productivity and the other one is quality. Quality of a product generally depends upon the surface finish and dimensional deviations. The productivity can be seen as a key economic indicator of innovation in terms of higher material removal rate with a less time and cost in machining industries. Taguchi method is a popular statistical technique for optimization of input parameters to get the best output results. Dry machining is a popular methodology for machining hard material and it has been accepted by many researchers to a great extent because of its low cost and safety. Many scientists have taken various input parameters and studied their effects on different output responses. In the present paper an attempt has been made to study the effect of input parameters such as cutting speed, feed rate and depth of cut on Surface roughness, Tool wear, Power consumption and Chip reduction co-efficient under dry condition using uncoated carbide insert. Signal to noise ratio has been used to select the optimal condition for various output responses. ANOVA table has been drawn for each output responses and finally mathematical model of multiple regression analysis has been prepared and authenticity of the statistical model have been checked by normal probability plot. It has been found from the experimental result that the power consumption and flank wear both were minimum at the cutting speed of 250 rpm and 400 rpm respectively. Chip reduction coefficient has been found minimum at a depth of cut of 0.3 mm and surface roughness was minimum at 0.1 mm/rev. feed rate.

  18. MACHINING TEST SPECIMENS FROM HARVESTED ZION RPV SEGMENTS

    Energy Technology Data Exchange (ETDEWEB)

    Nanstad, Randy K [ORNL; Rosseel, Thomas M [ORNL; Sokolov, Mikhail A [ORNL

    2015-01-01

    The decommissioning of the Zion Nuclear Generating Station (NGS) in Zion, Illinois, presents a special and timely opportunity for developing a better understanding of materials degradation and other issues associated with extending the lifetime of existing nuclear power plants (NPPs) beyond 60 years of service. In support of extended service and current operations of the US nuclear reactor fleet, the Oak Ridge National Laboratory (ORNL), through the Department of Energy (DOE), Light Water Reactor Sustainability (LWRS) Program, is coordinating and contracting with Zion Solutions, LLC, a subsidiary of Energy Solutions, an international nuclear services company, the selective procurement of materials, structures, components, and other items of interest from the decommissioned reactors. In this paper, we will discuss the acquisition of segments of the Zion Unit 2 Reactor Pressure Vessel (RPV), cutting these segments into blocks from the beltline and upper vertical welds and plate material and machining those blocks into mechanical (Charpy, compact tension, and tensile) test specimens and coupons for microstructural (TEM, SEM, APT, SANS and nano indention) characterization. Access to service-irradiated RPV welds and plate sections will allow through wall attenuation studies to be performed, which will be used to assess current radiation damage models [1].

  19. Large-scale fabrication of micro-lens array by novel end-fly-cutting-servo diamond machining.

    Science.gov (United States)

    Zhu, Zhiwei; To, Suet; Zhang, Shaojian

    2015-08-10

    Fast/slow tool servo (FTS/STS) diamond turning is a very promising technique for the generation of micro-lens array (MLA). However, it is still a challenge to process MLA in large scale due to certain inherent limitations of this technique. In the present study, a novel ultra-precision diamond cutting method, as the end-fly-cutting-servo (EFCS) system, is adopted and investigated for large-scale generation of MLA. After a detailed discussion of the characteristic advantages for processing MLA, the optimal toolpath generation strategy for the EFCS is developed with consideration of the geometry and installation pose of the diamond tool. A typical aspheric MLA over a large area is experimentally fabricated, and the resulting form accuracy, surface micro-topography and machining efficiency are critically investigated. The result indicates that the MLA with homogeneous quality over the whole area is obtained. Besides, high machining efficiency, extremely small volume of control points for the toolpath, and optimal usage of system dynamics of the machine tool during the whole cutting can be simultaneously achieved.

  20. Experimental Investigation of Tensile Test on Connection of Cold-formed Cut-curved Steel Section

    Science.gov (United States)

    Sani, Mohd Syahrul Hisyam Mohd; Muftah, Fadhluhartini; Rahman, Nurul Farraheeda Abdul; Fakri Muda, Mohd

    2017-08-01

    Cold-formed steel (CFS) is widely used as structural and non-structural components such as roof trusses and purlin. A CFS channel section with double intermediate web stiffener and lipped is chosen based on the broader usage in roof truss construction. CFS section is cut to form cold-formed pre-cut-curved steel section and lastly strengthened by several types of method or likely known as connection to establish the cold-formed cut-curved steel (CFCCS) section. CFCCS is proposed to be used as a top chord section in the roof truss system. The CFCCS is to resist the buckling phenomena of the roof truss structure and reduced the compression effect on the top chord. The tensile test connection of CFCCS section, especially at the flange element with eight types of connection by welding, plate with self-drilling screw and combination is investigated. The flange element is the weakest part that must be solved first other than the web element because they are being cut totally, 100% of their length for curving process. The testing is done using a universal testing machine for a tensile load. From the experiment, specimen with full welding has shown as a good result with an ultimate load of 13.37 kN and reported having 35.41% when compared with normal specimen without any of connection methods. Furthermore, the experimental result is distinguished by using Eurocode 3. The failure of a full welding specimen is due to breaking at the welding location. Additionally, all specimens with either full weld or spot weld or combination failed due to breaking on weld connection, but specimen with flange plate and self-drilling screw failed due to tilting and bearing. Finally, the full welding specimen is chosen as a good connection to perform the strengthening method of CFCCS section.

  1. Research and development on cutting scale machine in the coalmine shaft

    Institute of Scientific and Technical Information of China (English)

    REN Bao-cai(任保才)

    2004-01-01

    The deposit scale in the coal mine shaft usually causes serious accidents, such as making rope broken, cage seized or dropped. To solve this kind of problems, the research of the cutting scale mechanism was made, and a new type of removal scale equipment was made with using imported hard alloy material. The cutting experiment and actual cutting show that it can adapt to abominable condition in the shaft, such as narrow space, wet and excessive shaft crevice water and so on, and can work safely and reliably, and has high cutting scale efficiency. It can also cut out the deposit scale in the circular section of shaft.

  2. NOTICE OF ELECTRICAL CUT - TEST OF THE SECURED NETWORK

    CERN Document Server

    Electrical Service ST/EL

    2001-01-01

    The electrical service ST/EL will test the switching sequence between the secured network and the diesel generators on January 8, 2002. The normal network, general services of the sites Meyrin, Prevessin, SPS, Zone Nord, LHC1 and LHC18 will be cut between 6:00am and 6:10am. The secured network will be resupplied by the diesel generators after approximately 1 minute. The UPS network will not be affected. To facilitate the restart of the electrical network and to minimize the impact of the tests on critical equipment, we would like to ask you to stop any equipment that might suffer major inconveniences during the tests (e.g. computers). For any further information, please do not hesitate to contact the Technical Control Room TCR (72201) or G. Cumer (160592).

  3. Development of flank wear model of cutting tool by using adaptive feedback linear control system on machining AISI D2 steel and AISI 4340 steel

    Science.gov (United States)

    Orra, Kashfull; Choudhury, Sounak K.

    2016-12-01

    The purpose of this paper is to build an adaptive feedback linear control system to check the variation of cutting force signal to improve the tool life. The paper discusses the use of transfer function approach in improving the mathematical modelling and adaptively controlling the process dynamics of the turning operation. The experimental results shows to be in agreement with the simulation model and error obtained is less than 3%. The state space approach model used in this paper successfully check the adequacy of the control system through controllability and observability test matrix and can be transferred from one state to another by appropriate input control in a finite time. The proposed system can be implemented to other machining process under varying range of cutting conditions to improve the efficiency and observability of the system.

  4. Testing and Modeling of Machine Properties in Resistance Welding

    DEFF Research Database (Denmark)

    Wu, Pei

    electrode force, and the time of stabilizing does not depend on the level of the force. An additional spring mounted in the welding head improves the machine touching behavior due to a soft electrode application, but this results in longer time of oscillation of the electrode force, especially when......The objective of this work has been to test and model the machine properties including the mechanical properties and the electrical properties in resistance welding. The results are used to simulate the welding process more accurately. The state of the art in testing and modeling machine properties...... in resistance welding has been described based on a comprehensive literature study. The present thesis has been subdivided into two parts: Part I: Mechanical properties of resistance welding machines. Part II: Electrical properties of resistance welding machines. In part I, the electrode force in the squeeze...

  5. Design of Garlic Root Cutting Machine%大蒜根茎切割一体机设计

    Institute of Scientific and Technical Information of China (English)

    林悦香; 杨然兵; 尚书旗

    2014-01-01

    大蒜传统地去根、去茎,多采用手工操作,效率低,且容易伤蒜、伤手。该设计是将大蒜根、茎切割一次完成,主要由动力装置、传送装置、切割装置3部分组成。工作时由电动机带动,为多路皮带传动,分别带动载有带根、茎的大蒜输送带运动以及两个根、茎圆盘切割刀转动;为保证传动协调稳定,末端传动采用了齿轮传动;为保证切削精度,对蒜头实施了精确定位,对蒜茎采取上下皮带夹持输送的方式。该机型可以实现不同大蒜尺寸的调整,特别注重了须根的切除精度。%During the pre-processing periods before the garlic are treated , sold and exported , we have to cut off the gar-lic rhizomes and roots .The traditional way to do so was usually by manual with low efficiency and high risks to get hurt . The garlic rhizome cutting machine designed in this paper cut the rhizomes and roots simultaneously , and is mainly com-posed by gearing , transmitter and cutter .The machine is driven by electromotor .The power was transmitted by the multi-ple belts to the conveyor belts carrying rhizomes and roots , and also to the cutting knifes .To keep the transmission stable and harmonious , we employ gear drive at the end of the transmission .We can guarantee the precise positioning and cut-ting by transmitting the garlic with two-sided belts griping .This kind of machine can realize the adjustment of different size while especially keeping the high cutting accuracy .

  6. EXPERIMENTAL IMPACT ASSESSMENT OF PARAMETERS PERTAINING TO BLANK TWO-DIMENSIONAL CIRCULAR MOTION ON INTENSITY OF ITS CUTTING AND QUALITY OF MACHINED SURFACE

    National Research Council Canada - National Science Library

    M. G. Kiselev; A. V. Drozdov; S. G. Monich; D. A. Yamnaya

    2014-01-01

    The purpose of the paper is to make an experimental impact assessment of parameters pertaining to blank two-dimensional circular blank motion on intensity of its cutting and quality of the machined surfaces...

  7. Innovative design for a cutting head rotary mechanism of 3D laser cutting machine%一种三维激光切割机激光头旋转机构的创新设计

    Institute of Scientific and Technical Information of China (English)

    龚立新; 周鹏飞; 胡金龙; 孙健

    2013-01-01

    The exiting cutting head rotary mechanism of 3D laser cutting machine has been illustrated and compared.A rotary mechanism based on composite drive technology has been designed,which provides reference for the R&D of the 3D & 5-axis laser cutting machine.%对现有三维激光切割机的激光头旋转机构进行了介绍和比较,设计了一种基于复合驱动技术的激光头旋转机构,可为三维五轴激光切割机的研发提供参考.

  8. Analytical determination of cutting force in noncircular machining%非圆车削的解析测力方法

    Institute of Scientific and Technical Information of China (English)

    马骋; 冯之敬; 等

    2001-01-01

    Numerical controlled noncircular machining is a newly developed turning technology,which is widely used in some areas such as piston manufacturing.The research on dynamic non-circular cutting force has very impor tant theoretical and practical values.However,there are some disadvantages in de t ecting cutting force using traditional transducers/sensors in non-circular mach ining.In this paper,a new approach and its algorithms are proposed to analytical ly determining the dynamic cutting forces for both minimum phase and nonminimum phase controlled systems,according to the cutter's output displacement signals a nd input control force information,without using any additional force transducer s or sensors,which can provide an effective tool in research on cutting characte rs of noncircular machining and the compensation of tracking errors caused by dy namic cutting force.%针对最小相位及非最小相位受控系统,分 别提出了相应算法,根据系统输出位置信号及输入的控制力信号,辨识出动态切削力信息。 不使用测力传感器,从而消除了附加测力传感器所产生的不利因素,为深入研究数控非圆车 削加工特性及动态切削力误差补偿提供了一种新手段。

  9. Diamond and cBN hybrid and nanomodified cutting tools with enhanced performance: Development, testing and modelling

    DEFF Research Database (Denmark)

    Loginov, Pavel; Mishnaevsky, Leon; Levashov, Evgeny

    2015-01-01

    The potential of enhancement of superhard steel and cast iron cutting tool performance on the basis of microstuctural modifications of the tool materials is studied. Hybrid machining tools with mixed diamond and cBN grains, as well as machining tool with composite nanomodified metallic binder...... are developed, and tested experimentally and numerically. It is demonstrated that both combination of diamond and cBN (hybrid structure) and nanomodification of metallic binder (with hexagonal boron nitride/hBN platelets) lead to sufficient improvement of the cast iron machining performance. The superhard tools...... compared to the tool with the original binder. Computational model of hybrid superhard tools is developed, and applied to the analysis of structure-performance relationships of the tools....

  10. Testing and Modeling of Mechanical Characteristics of Resistance Welding Machines

    DEFF Research Database (Denmark)

    Wu, Pei; Zhang, Wenqi; Bay, Niels;

    2003-01-01

    The dynamic mechanical response of resistance welding machine is very important to the weld quality in resistance welding especially in projection welding when collapse or deformation of work piece occurs. It is mainly governed by the mechanical parameters of machine. In this paper, a mathematical...... for both upper and lower electrode systems. This has laid a foundation for modeling the welding process and selecting the welding parameters considering the machine factors. The method is straightforward and easy to be applied in industry since the whole procedure is based on tests with no requirements...

  11. Optical path design for laser cutting machine%激光切割机光路系统设计

    Institute of Scientific and Technical Information of China (English)

    洪超; 钟昇; 周鹏飞; 崔凯

    2013-01-01

    The physical characteristics of optical transmission and influence of transmission environment of optical path on the quality of CNC laser cutting have been analyzed and studied in the text. The design method and key points of optical path system have been put forward. It provides guidance for optical path system design of the laser cutting machine.%对光束传输的物理特性、传输环境对激光切割机光路的影响等进行了分析和研究,提出了光路系统设计的方法和要点.对激光切割机的光路系统设计具有指导意义.

  12. Determination of the cutting forces regression functions for milling machining of the X105CrMo17 material

    Science.gov (United States)

    Popovici, T. D.; Dijmărescu, M. R.

    2017-08-01

    The aim of the research presented in this paper is to determine a cutting force prediction model for milling machining of the X105CrMo17 stainless steel. The analysed material is a martensitic stainless steel which, due to the high Carbon content (∼1%) and Chromium (∼17%), has high hardness and good corrosion resistance characteristics. This material is used for the steel structures parts which are subject of wear in corrosive environments, for making valve seats, bearings, various types of cutters, high hardness bushings, casting shells and nozzles, measuring instruments, etc. The paper is structured into three main parts in accordance to the considered research program; they are preceded by an introduction and followed by relevant conclusions. In the first part, for a more detailed knowledge of the material characteristics, a quality and quantity micro-analysis X-ray and a spectral analysis were performed. The second part presents the physical experiment in terms of input, necessary means, process and registration of the experimental data. In the third part, the experimental data is analysed and the cutting force model is developed in terms of the cutting regime parameters such as cutting speed, feed rate, axial depth and radial depth.

  13. Effects of cryogenic cold air jet cutting on chip break in metal machining

    Institute of Scientific and Technical Information of China (English)

    YANG Ying; TONG Mingwei; WU Zhijuan

    2004-01-01

    The half-dry cutting employs cryogenic compressed air cooled down to (-10 to -40) ℃ and a micro-dosage of lubricating oil, called cryogenic cold air jet cutting was studied. On the basis of a comparative experiment on dry and cryogenic cold air jet cuttings carried out for grade 45 steel, the effects of cryogenic cold air jet on the breaking of chips were discussed.The experimental results reveal that in the valid ranges of pressure and temperature, the cryogenic cold air jet widens the chip breaking areas effectively. When the cutting depth is not greater than 1 mm, the influence of chip breaking is much more significant. But different injecting angle of cold air has different influence on the chip-break. From the experiment, the optimized jet injecting angle, temperature effecting range and pressure working range of cold air are obtained. These results can offer a foundation for industrial manufacturing.

  14. Increasing of tool resistance to high-speed machining by cutting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ One of the most popular task of modern science of materials is searching of the such structural states that provide a high level of design strength, including wear resistance, thermal resistance and impact elasticity for cutting tool.

  15. Increasing of tool resistance to high-speed machining by cutting

    Institute of Scientific and Technical Information of China (English)

    Chernobay; Sergey; P.

    2005-01-01

    One of the most popular task of modern science of materials is searching of the such structural states that provide a high level of design strength, including wear resistance, thermal resistance and impact elasticity for cutting tool.……

  16. The results of cutting disks testing for rock destruction

    Directory of Open Access Journals (Sweden)

    Khoreshok Aleksey

    2017-01-01

    Full Text Available To determine the rational order of disk tools placement on the working body is necessary to know the maximum amount of rock, destroyed by the disk tool in benching cutting mode depending on the tool geometry parameters, physical and mechanical parameters of rocks. The article contains the definition of rational parameters of cutting disk tools as well as power and energy parameters of the destruction process by cutting disks and by executive body of the coal cutter. The rational geometric parameters of cutting discs are specified. It was found that each step of cutting with a minimum depth of penetration has its own maximum height of bench outcrop. The dependence of the volumes of large items destroyed by the disk tool on the cutting step height was determined. The existence of the cyclic alternation of destruction phases, regardless the fracture parameters, the height of the ledge outcrop, and tools like free cutting geometry were found. In contrast to the free cutting in benching mode of destruction two large fragments of rocks in one cycle were observed. Consequently, the cyclical nature of the destruction process in the benching mode will be characterized by two chips and crushing, and this cycling repeats throughout the destruction process with the same parameters of destruction.

  17. Mathematical model for abrasive suspension jet cutting based on orthogonal test design

    Institute of Scientific and Technical Information of China (English)

    HU Gui-hua; ZHU Wen-hua; CAI Hong-xia; XU Chong; BAI Yu-jie; CHENG Jun; YUAN Jin; YU Tao

    2009-01-01

    This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet (AS J) cutting process and construct its cutting model. Orthogonal test design is applied to cutting stainless steel. Through range analysis on experiment results, the optimal process conditions for the cutting depth and the kerf ratio of the bottom width to the top width can be determined. In 'addition, the analysis of ranges and variances are all employed to identify various factors: traverse rate, working pressure, nozzle diameter, standoff distance which denote the importance order of the cutting parameters affecting cutting depth and the kerf ratio of the bottom width to the top width. Furthermore, non-linear regression analysis is used to establish the mathematical models of the cutting parameters based on the cutting depth and the kerf ratio. Finally, the verification experiments of cutting parameters' effect on cutting performance, which show that optimized cutting parameters and cutting model can significantly improve the prediction of the cutting ability and quality of ASJ.

  18. Apparatus for determining the position of the cutting head of a boring or mining machine. Einrichtung zur Erfassung der Position des Schraemkopfes einer Vortriebs- oder Gewinnungsmaschine

    Energy Technology Data Exchange (ETDEWEB)

    Schellenberg, E.; Zitz, A.; Droescher, B.

    1988-02-03

    Apparatus for determining the position of the cutting head of a boring or mining machine, characterised by a sensor, which is oriented relative to the longitudinal axis of the drift and which may be mounted in a drift a transmitter for transmitting electromagnetic radiation in the wave-length range of 1 ..mu..m to 10 cm on the cutting head and/or on a cutting arm and a telemeter for determining the distance of at least one reference point on the cutting head and/or cutting arm from the sensor and preferably an indicator for indicating the position of the cutting head relative to a required profile to be cut.

  19. 硬质合金孔加工刀具的技术进展%Technical Development of Cemented Carbide Cutting Tools for Hole Machining

    Institute of Scientific and Technical Information of China (English)

    王弢; 柯亚仕; 周一丹

    2011-01-01

    The types of cutting tools for hole machining commonly used in modem manufacturing techniques, carbide cutting tool materials and preparations were introduced briefly. Taking drill as an example, the influences of tool parameters design, edge grinding and cutting edge preparation technology on cutting performance were analyzed. The developing trends of cemented carbide cutting tools for hole machining were summarized.%简要介绍了现代制造技术中常用孔加工刀具的种类、硬质合金刀具的材料与制备.以钻头为例,分析了刀具参数、刃磨、刃口钝化技术对切削性能的影响,综述了硬质合金孔加工刀具技术的发展趋势.

  20. Machine for development impact tests in sports seats and similar

    Science.gov (United States)

    Gonçalves, R. M.

    2015-10-01

    This paper describes the stages of development of a machine to perform impact tests in sport seats, seats for spectators and multiple seats. This includes reviews and recommendations for testing laboratories that have needs similar to the laboratory where unfolded this process.The machine was originally developed seeking to meet certain impact tests in accordance with the NBR15925 standards; 15878 and 16031. The process initially included the study of the rules and the election of the tests for which the machine could be developed and yet all reports and outcome of interaction with service providers and raw materials.For operating facility, it was necessary to set entirely the machine control, which included the concept of dialogue with operator, the design of the menu screens and the procedures for submission and registration of results. To ensure reliability in the process, the machine has been successfully calibrated according to the requirements of the Brazilian network of calibration.The criticism to this enterprise covers the technical and economic aspects involved and points out the main obstacles that were needed to overcome.

  1. A Novel Mobile Testing Equipment for Rock Cuttability Assessment: Vertical Rock Cutting Rig (VRCR)

    Science.gov (United States)

    Yasar, Serdar; Yilmaz, Ali Osman

    2017-04-01

    In this study, a new mobile rock cutting testing apparatus was designed and produced for rock cuttability assessment called vertical rock cutting rig (VRCR) which was designed specially to fit into hydraulic press testing equipment which are available in almost every rock mechanics laboratory. Rock cutting trials were initiated just after the production of VRCR along with calibration of the measuring load cell with an external load cell to validate the recorded force data. Then, controlled rock cutting tests with both relieved and unrelieved cutting modes were implemented on five different volcanic rock samples with a standard simple-shaped wedge tool. Additionally, core cutting test which is an important approach for roadheader performance prediction was simulated with VRCR. Mini disc cutters and point attack tools were used for execution of experimental trials. Results clearly showed that rock cutting tests were successfully realized and measuring system is delicate to rock strength, cutting depth and other variables. Core cutting test was successfully simulated, and it was also shown that rock cutting tests with mini disc cutters and point attack tools are also successful with VRCR.

  2. Optimization and optimality test for the Max-Cut Problem

    NARCIS (Netherlands)

    Hohmann, Chr.; Kern, Walter

    1990-01-01

    We show that the following two problems are polynomially equivalent: 1. Given a (weighted) graphG, and a cutC ofG, decide whetherC is maximal or not. 2. Given a (weighted) graphG, and a cutC ofG, decide whetherC is maximal or not, and in case it is not, find a better solutionC′. As a consequence, an

  3. An Adaptive Genetic Association Test Using Double Kernel Machines.

    Science.gov (United States)

    Zhan, Xiang; Epstein, Michael P; Ghosh, Debashis

    2015-10-01

    Recently, gene set-based approaches have become very popular in gene expression profiling studies for assessing how genetic variants are related to disease outcomes. Since most genes are not differentially expressed, existing pathway tests considering all genes within a pathway suffer from considerable noise and power loss. Moreover, for a differentially expressed pathway, it is of interest to select important genes that drive the effect of the pathway. In this article, we propose an adaptive association test using double kernel machines (DKM), which can both select important genes within the pathway as well as test for the overall genetic pathway effect. This DKM procedure first uses the garrote kernel machines (GKM) test for the purposes of subset selection and then the least squares kernel machine (LSKM) test for testing the effect of the subset of genes. An appealing feature of the kernel machine framework is that it can provide a flexible and unified method for multi-dimensional modeling of the genetic pathway effect allowing for both parametric and nonparametric components. This DKM approach is illustrated with application to simulated data as well as to data from a neuroimaging genetics study.

  4. Digital 3D reconstruction of Agustin de Betancourt's historical heritage: the machine for cutting grass in waterways

    Directory of Open Access Journals (Sweden)

    José Ignacio Rojas-Sola

    2016-05-01

    Full Text Available Agustín de Betancourt y Molina was one of the most distinguished engineers of the eighteenth and nineteenth centuries with numerous contributions to various fields of engineering, including civil engineering. This research shows the process followed in the documentation of the cultural heritage of that Canary engineer, especially in the geometric documentation of a machine for cutting grass in waterways presented in England in 1795 after three years researching on theory of machines. The baseline information has been recovered from the Canary Orotava Foundation of History of Science who has spent years collecting information about the Project Betancourt, in particular, planimetric information as well as a small report on its operation and description of parts of machine. From this information, we have constructed a three dimensional (3D model using CAD techniques with the use of Solid Edge ST7 parametric software, which has enabled the team to create the 3D model as well as different detail plans and exploded views.

  5. Study on Electrical Discharge Machining Technology of Polycrystalline Cubic Boron Nitride Cutting Tool%聚晶立方氮化硼刀具刃口放电加工工艺研究

    Institute of Scientific and Technical Information of China (English)

    贾云海; 李建钢; 朱立新; 宋英杰

    2012-01-01

    通过调整电火花加工的主要放电参数(脉冲宽度和加工电流),对聚晶立方氮化硼(PCBN)样刀进行放电加工,进而对样刀刃口表面进行X射线衍射分析,并在扫描电子显微镜下观察其表层结构及能谱分析.通过对加工后样刀表面变质层主要成分及产生原因的分析,总结了脉冲宽度和加工电流对样刀表面变质层厚度、刃口表面粗糙度影响的关系曲线,为制定精密快速放电加工PCBN刀具的工艺提供了重要依据.%The samples of polycrystalline cubic boron nitride(PCBN) cutting tool were machined by adjusting the main parameters of electrical discharge machining (EDM). After the machining, the phases were analyzed by X-ray diffraction analyzer and the surface layer microstructure was observed by scanning electronic microscope. The fundamental component of machined PCBN cutting tool affected layer was obtained and the reason of begetting affected layer was analyzed. The relationship curves between pulse width, working electric current and depth affected layer, blade surface roughness were summarized. The results showed that to adjust electrical discharge machining parameters, such as decreasing pulse width or machining electric currents, can reduce the depth of affect layer and improve blade surface roughness. These researches provide valuable test reference for drawing up electrical discharge machining technology of PCBN cutting tool.

  6. Boxing headguard performance in punch machine tests.

    Science.gov (United States)

    McIntosh, Andrew S; Patton, Declan A

    2015-09-01

    The paper presents a novel laboratory method for assessing boxing headguard impact performance. The method is applied to examine the effects of headguards on head impact dynamics and injury risk. A linear impactor was developed, and a range of impacts was delivered to an instrumented Hybrid III head and neck system both with and without an AIBA (Association Internationale de Boxe Amateur)-approved headguard. Impacts at selected speeds between 4.1 and 8.3 m/s were undertaken. The impactor mass was approximately 4 kg and an interface comprising a semirigid 'fist' with a glove was used. The peak contact forces were in the range 1.9-5.9 kN. Differences in head impact responses between the Top Ten AIBA-approved headguard and bare headform in the lateral and forehead tests were large and/or significant. In the 8.3 m/s fist-glove impacts, the mean peak resultant headform accelerations for bare headform tests was approximately 130 g compared with approximately 85 g in the forehead impacts. In the 6.85 m/s bare headform impacts, mean peak resultant angular head accelerations were in the range of 5200-5600 rad/s(2) and almost halved by the headguard. Linear and angular accelerations in 45° forehead and 60° jaw impacts were reduced by the headguard. The data support the opinion that current AIBA headguards can play an important role in reducing the risk of concussion and superficial injury in boxing competition and training. Published by the BMJ Publishing Group Limited. For permission to use (where not already granted under a licence) please go to http://group.bmj.com/group/rights-licensing/permissions.

  7. Modelling, Construction, and Testing of a Simple HTS Machine Demonstrator

    DEFF Research Database (Denmark)

    Jensen, Bogi Bech; Abrahamsen, Asger Bech

    2011-01-01

    This paper describes the construction, modeling and experimental testing of a high temperature superconducting (HTS) machine prototype employing second generation (2G) coated conductors in the field winding. The prototype is constructed in a simple way, with the purpose of having an inexpensive w...

  8. Validity of the V-cut Test for Young Basketball Players.

    Science.gov (United States)

    Gonzalo-Skok, O; Tous-Fajardo, J; Suarez-Arrones, L; Arjol-Serrano, J L; Casajús, J A; Mendez-Villanueva, A

    2015-11-01

    The aim of the present study was to assess the reliability, usefulness, validity, age-related differences and responsiveness of a 25- m side-step cutting maneuver test (V-cut test). Fifty young male basketball players performed the V-cut test on 2 occasions separated by 5-7 days to assess test-retest reliability and determine a priori usefulness. Twenty subjects also completed both the L-Run and 505 test to analyze the possible relationships among these 3 tests. Furthermore, 33 players performed the V-cut test 4 times throughout the season to analyze responsiveness. Finally, 53 players (U-14 to U-20) were assessed in the V-cut test to examine the age-related differences. Reliability scores showed high intraclass correlation coefficient (ICC=0.90) and low coefficient of variation (CV=1.4%). The responsiveness of the V-cut test was good, as the typical short- (1.5-1.7%), mid- (1.6-3.1%) and long-term (3.3%) changes in V-cut performance were higher than the CV. Low (r=0.64; CL90%: 0.34; 0.82) to moderate (r=0.76; CL90%: 0.53; 0.88) relationships were found between the V-cut test with the 505 and L-Run test, respectively. Age-related differences analysis showed better V-cut test performance as age increased in adolescent basketball players. The V-cut test is reliable to assess change of direction ability (CODA) and it could be used to monitor CODA in adolescent basketball players.

  9. Influence of forest machine function on operator exposure to whole-body vibration in a cut-to-length timber harvester.

    Science.gov (United States)

    Sherwin, L M; Owende, P M O; Kanali, C L; Lyons, J; Ward, S M

    2004-09-15

    The influence of machine function (tree felling and processing, and machine movement over the terrain) on operator exposure to whole-body vibration in a cut-to-length (CTL) timber harvester was evaluated. Vibrations were measured on the seat and the cabin chassis in three orthogonal (x, y, z) axes for the tree felling and processing, and during motion on a test track. It was found that the level of vibration transmitted to the operator during felling and processing was mainly affected by the tree size (diameter). For tree diameter at breast height (dbh) range of 0.25-0.35 m that was investigated, the vertical (z-axis) vibration component during processing increased by up to 300%, and increased by 50% during felling. However, the associated vibration levels were not sufficient to pose any serious health risks to the operator for an exposure limit of 8 h. Vibration at the operator seat and cabin chassis was predominant in the lateral (y-axis) and vertical (z-axis) respectively, during vehicle motion over the standard test track. Vibration peaks of approximately 0.20 and 0.17 ms(-2) occurred at 5 and 3.2 Hz respectively.

  10. Testing and Validating Machine Learning Classifiers by Metamorphic Testing☆

    Science.gov (United States)

    Xie, Xiaoyuan; Ho, Joshua W. K.; Murphy, Christian; Kaiser, Gail; Xu, Baowen; Chen, Tsong Yueh

    2011-01-01

    Machine Learning algorithms have provided core functionality to many application domains - such as bioinformatics, computational linguistics, etc. However, it is difficult to detect faults in such applications because often there is no “test oracle” to verify the correctness of the computed outputs. To help address the software quality, in this paper we present a technique for testing the implementations of machine learning classification algorithms which support such applications. Our approach is based on the technique “metamorphic testing”, which has been shown to be effective to alleviate the oracle problem. Also presented include a case study on a real-world machine learning application framework, and a discussion of how programmers implementing machine learning algorithms can avoid the common pitfalls discovered in our study. We also conduct mutation analysis and cross-validation, which reveal that our method has high effectiveness in killing mutants, and that observing expected cross-validation result alone is not sufficiently effective to detect faults in a supervised classification program. The effectiveness of metamorphic testing is further confirmed by the detection of real faults in a popular open-source classification program. PMID:21532969

  11. Instrumented Impact Testing: Influence of Machine Variables and Specimen Position

    Energy Technology Data Exchange (ETDEWEB)

    Lucon, E.; McCowan, C. N.; Santoyo, R. A.

    2008-09-15

    An investigation has been conducted on the influence of impact machine variables and specimen positioning on characteristic forces and absorbed energies from instrumented Charpy tests. Brittle and ductile fracture behavior has been investigated by testing NIST reference samples of low, high and super-high energy levels. Test machine variables included tightness of foundation, anvil and striker bolts, and the position of the center of percussion with respect to the center of strike. For specimen positioning, we tested samples which had been moved away or sideways with respect to the anvils. In order to assess the influence of the various factors, we compared mean values in the reference (unaltered) and altered conditions; for machine variables, t-test analyses were also performed in order to evaluate the statistical significance of the observed differences. Our results indicate that the only circumstance which resulted in variations larger than 5 percent for both brittle and ductile specimens is when the sample is not in contact with the anvils. These findings should be taken into account in future revisions of instrumented Charpy test standards.

  12. Performance Testing of Thermal Cutting Systems for Sweet Pepper Harvesting Robot in Greenhouse Horticulture

    Science.gov (United States)

    Bachche, Shivaji; Oka, Koichi

    2013-03-01

    This paper proposes design of end-effector and prototype of thermal cutting system for harvesting sweet peppers. The design consists of two parallel gripper bars mounted on a frame connected by specially designed notch plate and operated by servo motor. Based on voltage and current, two different types of thermal cutting system prototypes; electric arc and temperature arc respectively were developed and tested for performance. In electric arc, a special electric device was developed to obtain high voltage to perform cutting operation. At higher voltage, electrodes generate thermal arc which helps to cut stem of sweet pepper. In temperature arc, nichrome wire was mounted between two electrodes and current was provided directly to electrodes which results in generation of high temperature arc between two electrodes that help to perform cutting operation. In both prototypes, diameters of basic elements were varied and the effect of this variation on cutting operation was investigated. The temperature arc thermal system was found significantly suitable for cutting operation than electric arc thermal system. In temperature arc thermal cutting system, 0.5 mm nichrome wire shows significant results by accomplishing harvesting operation in 1.5 seconds. Also, thermal cutting system found suitable to increase shelf life of fruits by avoiding virus and fungal transformation during cutting process and sealing the fruit stem. The harvested sweet peppers by thermal cutting system can be preserved at normal room temperature for more than 15 days without any contamination.

  13. EXPERIMENTAL IMPACT ASSESSMENT OF PARAMETERS PERTAINING TO BLANK TWO-DIMENSIONAL CIRCULAR MOTION ON INTENSITY OF ITS CUTTING AND QUALITY OF MACHINED SURFACE

    Directory of Open Access Journals (Sweden)

    M. G. Kiselev

    2014-01-01

    Full Text Available The purpose of the paper is to make an experimental impact assessment of parameters pertaining to blank two-dimensional circular blank motion on intensity of its cutting and quality of the machined surfaces. Experimental data have been obtained that reveal efficiency in application of blank circular motion and improvement of its output cutting indices.A methodology has been developed for execution of comparative experimental investigations on cutting glass, nephrite and jasper specimens as under conventional conditions required for the operation so while transferring induced oscillations to boom suspension assembly that ensure specimen.The proposed methodology makes it possible to assess quantitatively intensity of specimen cutting and quality of its machined surface. The paper has shown that a positive impact of the specimen circular motion on quality improvement of its cross-cut surface is related to peculiar kinematics features pertaining to relative motion of disc side surface with cross-cut portions of the specimen surface. It has been shown that the intensifying impact of the specimen circular motion on the cutting process is primarily related to the changes in dynamic conditions of its interaction with the cutting edge of the disc. In contrast to conventional cutting when the process is going on under static pressure of contacting surfaces there is their periodical impact-frictional interaction due to transfer of circular motion to the specimen along elliptical trajectory. In this case the rate of the positive impact of the specimen circular motion on its cross-cut surface becomes higher while increasing vertical velocity component that concerns its sliding relative to disc side surface that is ensured by increasing oscillation frequency which is transferred to the boom suspension assembly. Moreover, the rate of positive impact of the specimen circulatory motion on the quality of its cross-cut surface becomes higher while increasing

  14. Using the Zero-Resistance Spark Circuit on the Wire Cut Electric Discharge Machine to Realize Energy Savings

    Directory of Open Access Journals (Sweden)

    Shao-Hsien Chen

    2014-08-01

    Full Text Available There is an increasing emphasis on the development green manufacturing technologies. To improve processing and energy efficiency of modern Wire Cut Electric Discharge Machines (WEDM, many studies have focused on the design of the device’s discharge circuit. Currently, most such circuits use a resistor to impose current-limitations. When current flows through this resistor, considerable electrical energy converted into heat. The generated heat increases the temperature in the discharge circuit, which negatively impacts processing and energy efficiency, even though the temperature rise could be controlled by arranging cooling devices around the discharge circuit. This study seeks to produce an improved discharge circuit for use in WEDMs. We use DC-DC and electronic voltage regulation technology to convert the energy originally dissipated in the resistor directly into the energy for use in machining. The Zero-Resistance Spark Circuit is the critical design to realize the energy saving effect. Experimental results indicate energy savings of 10 to 15%.

  15. A New Method for Incremental Testing of Finite State Machines

    Science.gov (United States)

    Pedrosa, Lehilton Lelis Chaves; Moura, Arnaldo Vieira

    2010-01-01

    The automatic generation of test cases is an important issue for conformance testing of several critical systems. We present a new method for the derivation of test suites when the specification is modeled as a combined Finite State Machine (FSM). A combined FSM is obtained conjoining previously tested submachines with newly added states. This new concept is used to describe a fault model suitable for incremental testing of new systems, or for retesting modified implementations. For this fault model, only the newly added or modified states need to be tested, thereby considerably reducing the size of the test suites. The new method is a generalization of the well-known W-method and the G-method, but is scalable, and so it can be used to test FSMs with an arbitrarily large number of states.

  16. Cutting force model for high speed machining process; Modelo matematico para la prediccion del esfuerzo de corte en el mecanizado a alta velocidad

    Energy Technology Data Exchange (ETDEWEB)

    Haber, R. E.; Jimenez, J. E.; Jimenez, A.; Lopez-Coronado, J.

    2004-07-01

    This paper presents cutting force-based models able to describe a high speed machining process. The model considers the cutting force as output variable, essential for the physical processes that are taking place in high speed machining. Moreover, this paper shows the mathematical development to derive the integral-differential equations, and the algorithms implemented in MATLAB to predict the cutting force in real time MATLAB is a software tool for doing numerical computations with matrices and vectors. It can also display information graphically and includes many toolboxes for several research and applications areas. Two end mill shapes are considered (i. e. cylindrical and ball end mill) for real-time implementation of the developed algorithms. the developed models are validated in slot milling operations. The results corroborate the importance of the cutting force variable for predicting tool wear in high speed machining operations. The developed models are the starting point for future work related with vibration analysis, process stability and dimensional surface finish in high speed machining processes. (Author) 19 refs.

  17. Effect of machining conditions on MRR and surface roughness during CNC Turning of different Materials Using TiN Coated Cutting Tools – A Taguchi approach

    Directory of Open Access Journals (Sweden)

    H. K. Raval

    2012-10-01

    Full Text Available This paper presents on experimental investigation of the machining characteristics of different grades of EN materials in CNC turning process using TiN coated cutting tools. In machining operation, the quality of surface finish is an important requirement for many turned work pieces. Thus, the choice of optimized cutting parameters is very important for controlling the required surface quality. The purpose of this research paper is focused on the analysis of optimum cutting conditions to get the lowest surface roughness and maximum material removal rate in CNC turning of different grades of EN materials by Taguchi method. Optimal cutting parameters for each performance measure were obtained employing Taguchi techniques. The orthogonal array, signal to noise ratio and analysis of variance were employed to study the performance characteristics in dry turning operation. ANOVA has shown that the depth of cut has significant role to play in producing higher MRR and insert has significant role to play for producing lower surface roughness. Thus, it is possible to increase machine utilization and decrease production cost in an automated manufacturing environment.

  18. Standard practice for torque calibration of testing machines and devices

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This practice covers procedures and requirements for the calibration of torque for static and quasi-static torque capable testing machines or devices. These may, or may not, have torque indicating systems and include those devices used for the calibration of hand torque tools. Testing machines may be calibrated by one of the three following methods or combination thereof: 1.1.1 Use of standard weights and lever arms. 1.1.2 Use of elastic torque measuring devices. 1.1.3 Use of elastic force measuring devices and lever arms. 1.1.4 Any of the methods require a specific uncertainty of measurement and a traceability derived from national standards of mass and length. 1.2 The procedures of 1.1.1, 1.1.2, and 1.1.3 apply to the calibration of the torque-indicating systems associated with the testing machine, such as a scale, dial, marked or unmarked recorder chart, digital display, etc. In all cases the buyer/owner/user must designate the torque-indicating system(s) to be calibrated and included in the repor...

  19. Tameshi-giri, or Japanese sword test-cutting: a historic overview.

    Science.gov (United States)

    Kremer, Célia; Racette, Stéphanie; Schellenberg, Morgan; Chaltchi, Amir; Sauvageau, Anny

    2008-03-01

    The martial Japanese history is characterized by the development of a particular samurai sword known as the katana. It was believed that this sword was the reflection of the warrior's soul, and thus it had to be tested to estimate its sharpness, efficiency, and cutting ability. A variety of cutting tests was done on animals and bamboos, but some were also carried out on human beings. This technique was called tameshi-giri. Although the practice on human beings has since disappeared, the remaining cutting test records represent precious information about human body's resistance to sharp weapons.

  20. A Machine Learning Approach to Test Data Generation

    DEFF Research Database (Denmark)

    Christiansen, Henning; Dahmcke, Christina Mackeprang

    2007-01-01

    Programs for gene prediction in computational biology are examples of systems for which the acquisition of authentic test data is difficult as these require years of extensive research. This has lead to test methods based on semiartificially produced test data, often produced by {\\em ad hoc......} techniques complemented by statistical models such as Hidden Markov Models (HMM). The quality of such a test method depends on how well the test data reflect the regularities in known data and how well they generalize these regularities. So far only very simplified and generalized, artificial data sets have...... been tested, and a more thorough statistical foundation is required. We propose to use logic-statistical modelling methods for machine-learning for analyzing existing and manually marked up data, integrated with the generation of new, artificial data. More specifically, we suggest to use the PRISM...

  1. 新型切管机的设计与实现%Design and Implementation of New Pipe-cutting Machine

    Institute of Scientific and Technical Information of China (English)

    吴全

    2012-01-01

    A pipe-cutting machine to cut fixed length pipe was designed. The machine was electromechanical equipment. Servo technique was adopted to feed pipe in order to get fix length pipe. With double saw, circle cutting method was used to cut the pipe quickly and smoothly. The control software design was motion and function oriented to make the machine operate easily and flexibly.%主要讨论了用于定长切管的切管机的设计及实现方案.切管机为机电一体化设备,根据定长切管的功能要求,采用伺服技术进行定长送料;采取双锯片实现环切,以快速平整好将管切断,并将切断的管料送往下一环节;在程序设计方面,采用面向功能动作的方法进行编程,使得机床的操作更加灵活方便.

  2. 激光切割头防碰自检测保护系统%Protecting Self-test System of Laser Cutting Head

    Institute of Scientific and Technical Information of China (English)

    苏新凌; 程良伦

    2012-01-01

    For the collision of nozzle of laser cutting head with complex surface, and the cutting head body collision with complex surfacein high-speed cutting process, which cause the problemof cutting head being injuryed or damaged, asystem of anti-collision cutting head withself-protection and control was proposed. It can monitor collision information of the cutting head in real-time. Then, it sent collision information of laser cutting to process in the machine CNC system, achieving control of cutting head. Practice shows that the protecting self-test equipment make nozzle avoid collision from workpiece surface, when the cutting head collision with it,the CNC system can make a control action within the 0. 1 s to protect the cutting head,it receives good results.%针对激光切割头的喷嘴与复杂曲面工件表面的碰撞,以及高速切割过程中切割头自身与复杂曲面的碰撞,造成切割头损伤或损坏的问题,提出一种切割头防碰自检测保护控制系统.该装系统能够实时监测切割头的碰撞信息,并把碰撞信息发送到激光切割机数控系统中处理后,实现对切割头的控制.实验表明,该自检测保护装置能够防止喷嘴与工件表面发生碰撞,碰撞时数控系统能在0.1s内做出控制动作,保护切割头,收到良好的效果.

  3. 线切割加工质量的分析及改善措施%Analysis and improvement for wire-cutting electrical discharge machining

    Institute of Scientific and Technical Information of China (English)

    魏妍丽

    2015-01-01

    线切割加工在模具制造业中常用于加工精密、微细的模具零件。通过介绍线切割的加工原理,研究了线切割加工过程容易产生的加工质量缺陷,分析了加工面变形与开裂、变质层及表面粗糙度产生的原因,提出了进一步提高工件表面质量的改善措施和方法。实践中可以通过合理选材、优化电参数、选择正确的加工路线等方面综合分析和控制线切割加工,在保证生产率的前提下,改善和提高线切割加工质量。%Wire‐cutting electrical discharge machining is commonly used in the precision and micro‐parts machining process for the mould .Through the introduction of wire‐cutting ma‐chining principle ,the processing defects during wire‐cutting machining are analyzed ,such as the deformation and cracking on the machined surface ,the generation of metamorphic layer and rough surface .Some measures are also proposed to improve the surface quality . Practice proves that appropriate materials , optimal discharge parameters and reasonable cutting paths can improve the machining quality .

  4. Research on the Rotary Cutting of Loop Diamond Wire Saw Machine%环线金刚石线锯机旋转切割的研究

    Institute of Scientific and Technical Information of China (English)

    彭少波; 李东平; 陈超

    2014-01-01

    对蓝宝石、晶体硅等贵重硬脆晶体加工的要求越来越高,如切割效率和表面加工质量,而且工件的尺寸也逐渐增大,需要设计一种高效的切割设备并探索新的切割方式。本研究建立了一种旋转切割模型,通过旋转工件进行切割,保持一种单点接触式的切割,提高环线金刚石线锯机的切割效率。利用自制的环形金刚石线锯机做切割实验,结果表明,相对于常规固定式的切割法,切割效率至少提高了50%,并且提高了表面加工质量。%As higher standard required for the processing of precious hard brittle crystal such as sapphire and crystal silicon,for excample,the cutting efficiency and surface pro-cessing quality as well as the increasing size of the workpiece,a cutting equipment of high efficiency must be designed and new cutting mechod should be developed.A rotary cut-ting model has been established by this research.Under this cutting technique,single point contact cutting has been kept through the rotation of the workpiece,hence the cut-ting efficiency of the diamond wire saw machine has been improved.A cutting experiment has been done for the self-made diamond wire saw machine.The result shows that the cutting efficiency has been improved by 50% compared to the conventional cutting method and the surface processing quality has also been improved.

  5. A Machine Learning Approach to Test Data Generation

    DEFF Research Database (Denmark)

    Christiansen, Henning; Dahmcke, Christina Mackeprang

    2007-01-01

    been tested, and a more thorough statistical foundation is required. We propose to use logic-statistical modelling methods for machine-learning for analyzing existing and manually marked up data, integrated with the generation of new, artificial data. More specifically, we suggest to use the PRISM...... system developed by Sato and Kameya. Based on logic programming extended with random variables and parameter learning, PRISM appears as a powerful modelling environment, which subsumes HMMs and a wide range of other methods, all embedded in a declarative language. We illustrate these principles here...

  6. Taping torque test for cutting fluid evaluation: test method and procedure

    DEFF Research Database (Denmark)

    Belluco, Walter; De Chiffre, Leonardo

    Tapping torque is a parameter closely connected to the lubricating effect of a cutting fluid. Tapping involves many small cutting edges in continuous contact with the work throughout the cut. The design of the tools and the nature of this operation shield the edges of the tool from the flow of th...

  7. Applications of PCBN overall sintered blade in cutting machining%PCBN整体烧结刀片在切削加工中的应用

    Institute of Scientific and Technical Information of China (English)

    神会存; 宗万栓; 王晶

    2011-01-01

    耐磨耐蚀领域中零件的硬度普遍较高,使得加工非常困难,普通的刀具不能胜任,即使勉强使用,生产效率却很低.选用超硬材料刀具是破解这一加工难题的有效手段.其中PCBN刀具是硬切削的优选对象,尤其适合自动化h_T-和高精度加工.介绍了我们研制的一种PCBN整体烧结刀片,这种刀片能够满足大切深、高速度的切削要求.将其应用于车削、断续切削、螺纹切削及铣削等硬态切削加工领域的结果表明,使用该刀具,不仅使高铬铸铁、硼铸铁、冷硬铸铁等高硬度材料的加工效率大幅度地提高,而且能够保证加工表面质量.%It is very difficult for common tools to machine the parts applied in the wear-resisting anticorrosion domain,which hardness is generally high or may lower the production efficiency by applying them with difficulty.In this case tools with super hard material should be the effective moans to solve this process diffwulties in machining the parts ,in which PCBN tools are the optimal selection for hard machining,especially suitable for automatic processing and precision machining.A kind of PCBN overall sintered blade we developed is introduced,which can satisfy the requirements of deep cutting with high cutting speed.This kind of PCBN overall sintered blade shall be applied in hard machining areas, such as cutting,interrupted cutting,thread cutting and milling,which results show,by using this PCBN blade ,the efficiency for machining materials with high hardness such as high chromium cast iron,boron cast iron,chilled cast iron,et al.is greatly improved,and the quality of machined surface can be rest assured.

  8. An Investigation of Reaming Test Parameters Used for Cutting Fluid Evaluations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Zeng, Z.; Belluco, Walter

    2001-01-01

    It has been suggested that the lubricating efficiency of cutting fluids can be assessed using a reaming test that measures cutting forces and surface roughness. In the present work, an investigation was undertaken to ream austenitic stainless steel using water based fluids and to evaluate...... of the force analysis, are discussed. For mean reaming torque, a measurement uncertainty of 5 percent (with 6 repetitions) was achieved. Results show that torque and thrust measurements offer a reliable description of the lubricating properties of cutting fluids, while conventional surface roughness evaluation...

  9. INFLUENCE OF POWER SPENT ON OVERCOMING CUTTING RESISTANCE FORCES ON ELECTRIC MOTOR POWER IN SYSTEM OF AUTOMATIC MACHINE CONTROL WITH NUMERICAL PROGRAMMED CONTROL

    Directory of Open Access Journals (Sweden)

    Shuxin Xu

    2009-01-01

    Full Text Available If a defect unexpectedly arises in the direction of supply while working a «free» curve being distinguished by a arbitrary curvature and small value twisting from the given ones then there will be worsening of cutting process that will lead to surface defects of the machined surface or tool break down. A method of wave analysis has been used for an experimental study of power in specific frequency bands and a minimum cutter damage has been obtained which with power on a drive motor makes it possible to control supply, restoring the condition of cutting. A technical novelty of automatic control method has been proposed according to instantaneous defect by means wave change on a drive motor. The problem of quantitative assessment of machined surface defects has been successfully solved in the paper.

  10. On the Cut-off Point for Combinatorial Group Testing

    DEFF Research Database (Denmark)

    Fischer, Paul; Klasner, N.; Wegener, I.

    1999-01-01

    The following problem is known as group testing problem for n objects. Each object can be essential (defective) or non-essential (intact). The problem is to determine the set of essential objects by asking queries adaptively. A query can be identified with a set Q of objects and the query Q is an...

  11. Maintaining Equivalent Cut Scores for Small Sample Test Forms

    Science.gov (United States)

    Dwyer, Andrew C.

    2016-01-01

    This study examines the effectiveness of three approaches for maintaining equivalent performance standards across test forms with small samples: (1) common-item equating, (2) resetting the standard, and (3) rescaling the standard. Rescaling the standard (i.e., applying common-item equating methodology to standard setting ratings to account for…

  12. A microdynamic version of the tensile test machine

    Science.gov (United States)

    Glaser, R. J.

    1991-01-01

    Very large space structures require structural reactions to control forces associated with nanometer-level displacements; JPL has accordingly built a tensile test machine capable of mN-level force measurements and nm-level displacement measurements, with a view to the study of structural linear joining technology at the lower limit of its resolution. The tester is composed of a moving table that is supported by six flexured legs and a test specimen cantilevered off the table to ground. Three vertical legs contain piezoactuators allowing changes in length up to 200 microns while generating axial load and bending moments. Displacements between ground and table are measured by means of three laser-interferometric channels.

  13. Abrasive water jet cutting as a new procedure for cutting cancellous bone--in vitro testing in comparison with the oscillating saw.

    Science.gov (United States)

    Schwieger, Karsten; Carrero, Volker; Rentzsch, Reemt; Becker, Axel; Bishop, Nick; Hille, Ekkehard; Louis, Hartmut; Morlock, Michael; Honl, Matthias

    2004-11-15

    The quality of bone cuts is assessed by the accuracy and biological potency of the cut surfaces. Conventional tools (such as saws and milling machines) can cause thermal damage to bone tissue. Water jet cutting is nonthermal; that is, it does not generate heat. This study investigates whether the abrasive jet cutting quality in cancellous bone with a biocompatible abrasive is sufficient for the implantation of endoprostheses or for osteotomies. Sixty porcine femoral condyles were cut with an abrasive water jet and with an oscillating saw. alpha-lactose-monohydrate was used as a biocompatible abrasive. Water pressure (pW = 35 and 70 MPa) and abrasive feed rate (m = 0.5, 1, and 2 g/s) were varied. As a measure of the quality of the cut surface the cutting gap angle (delta) and the surface roughness (Ra) were determined. The surface roughness was lowest for an abrasive feed rate of m = 2 g/s (jet direction: 39 +/- 16 microm, advance direction: 54 +/- 22 microm). However, this was still significantly higher than the surface roughness for the saw group (jet direction: 28 +/- 12 microm, advance direction: 36 +/- 19 microm) (p cutting gap angle was observed for a mass flow rate of m = 1 g/s (pW = 35 MPa: delta = 2.40 +/- 4.67 degrees ; pW = 70 MPa: delta = 4.13 +/- 4.65 degrees), which was greater than for m = 0.5 g/s (pW = 35 MPa: delta = 1.63 +/- 3.89 degrees ; pW = 70 MPa: delta = 0.36 +/- 1.70 degrees) and m = 2 g/s (pW =70 MPa: delta = 0.06 +/- 2.40 degrees). Abrasive water jets are suitable for cutting cancellous bone. The large variation of the cutting gap angle is, however, unfavorable, as the jet direction cannot be adjusted by a predefined value. If it is possible to improve the cutting quality by a further parameter optimization, the abrasive water jet may be the cutting technique of the future for robotic usage.

  14. A response surface methodology and desirability approach for predictive modeling and optimization of cutting temperature in machining hardened steel

    Directory of Open Access Journals (Sweden)

    Ashok Kumar Sahoo

    2014-06-01

    Full Text Available This paper presents an experimental investigation on cutting temperature during hard turning of EN 24 steel (50 HRC using TiN coated carbide insert under dry environment. The prediction model is developed using response surface methodology and optimization of process parameter is performed by desirability approach. A stiff rise in cutting temperature is noticed when feed and cutting speed are elevated. The effect of depth of cut on cutting temperature is not that much significant compared with cutting speed and feed as observed from main effects plot. The response surface second order model presented high correlation coefficient (R2 = 0.992 explaining 99.2 % of the variability in the cutting temperature which indicates the goodness of fit for the model to the actual data and high statistical significance of the model. The experimental and predicted values are very close to each other. The calculated error for cutting temperature lies between 1.88-3.19 % during confirmation trial. Therefore, the developed second order model correlates the relationship of the cutting temperature with the process parameters with good degree of approximation. The optimal combination for process parameter is depth of cut at 0.2mm, feed of 0.1597 mm/rev and cutting speed of 70m/min. Based on these combination, the value of cutting temperature is 302.950C whose desirability is one.

  15. Methodology of Testing Shot Blasting Machines in Industrial Conditions

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2012-04-01

    Full Text Available Shot blasting machines are widely used for automated surface treatment and finishing of castings. In shot blasting processes the stream of shots is generated and shaped by blasting turbines, making up a kinetic and dynamic system comprising a separating rotor, an adapting sleeve and a propelling rotor provided with blades. The shot blasting performance- i.e. the quality of shot treated surfaces depends on the actual design and operational parameters of the unit whilst the values of relevant parameters are associated with the geometry of turbine components and the level of its integration with the separator system. The circulation of the blasting medium becomes the integrating factor of the process line, starting from the hopper, through the propeller turbine, casting treatment, separation of contaminated abrasive mixture, to its recycling and reuse.Inferior quality of the abrasive agent (shot and insufficient purity of the abrasive mixture are responsible for low effectiveness of shot blasting. However, most practitioners fail to fully recognise the importance of proper diagnostics of the shot blasting process in industrial conditions. The wearing of major machine components and of the blasting agent and quality of shot treated surfaces are often misinterpreted, hence the need to take into account all factors involved in the process within the frame of a comprehensive methodology.This paper is an attempt to formulate and apply the available testing methods to the engineering practice in industrial conditions.

  16. Optimizing machining parameters of wire-EDM process to cut Al7075/SiCp composites using an integrated statistical approach

    Institute of Scientific and Technical Information of China (English)

    Thella Babu Rao

    2016-01-01

    Metal matrix composites (MMCs) as advanced materials,while producing the components with high dimensional accuracy and intricate shapes,are more complex and cost effective for machining than conventional alloys.It is due to the presence of discontinuously distributed hard ceramic with the MMCs and involvement of a large number of machining control variables.However,determination of optimal machining conditions helps the process engineer to make the process efficient and effective.In the present investigation a novel hybrid multi-response optimization approach is proposed to derive the economic machining conditions for MMCs.This hybrid approach integrates the concepts of grey relational analysis (GRA),principal component analysis (PCA) and Taguchi method (TM) to derive the optimal machining conditions.The machining experiments are planned to machine A17075/SiCp MMCs using wire-electrical discharge machining (WEDM) process.SiC particulate size and its weight percentage are explicitly considered here as the process variables along with the WEDM input variables.The derived optimal process responses are confirmed by the experimental validation tests and the results show satisfactory.The practical possibility of the derived optimal machining conditions is also analyzed and presented using scanning electron microscope (SEM) examinations.According to the growing industrial need of making high performance,low cost components,this investigation provides a simple and sequential approach to enhance the WEDM performance while machining MMCs.

  17. 4 YZ-2 Horizontal Part of the Design of the Corn Cutting Machine%4 YZ-2卧式玉米割台的部分设计

    Institute of Scientific and Technical Information of China (English)

    陈凯; 王延耀; 王东伟; 栾贵东; 周家鹏; 韩文平

    2014-01-01

    玉米生产的发展将增大对玉米生产机械的需求,玉米生产机械化将是我国农业机械化一个新的增长点。2行自走式玉米收获机的不断发展和成熟,提高了农业机械的发展水平,促进了农业产业调整,有利于农民增收和节省资源。玉米割台是玉米收获机完成摘穗作业的核心装置,其功能是将果穗和茎秆分离,其工作环境的好坏直接影响到机器的作业质量。为此,通过查阅国内外资料和分析国内玉米割台存在的问题,设计了割台整体和部分的结构方案,完成了图纸绘制和安装试验等任务。%The development of maize production will increase the demand for corn production machinery , and corn pro-duction mechanization will be a new growth point of agricultural mechanization in our country .2 lines of the continuous development of self-propelled corn harvester and mature , improving the level of the development of agricultural machiner-y, promoting the adjustment of the agricultural industry .It is good for increasing farmers'income and save resources . Corn cutting machine is the core of the corn harvester complete pick ear operation device , and its function is to separate the grain and stem .Its work environment is good or bad will directly affect the operating quality of the machine .There-fore, by looking at the domestic and foreign data , the analysis of problems existing in the domestic corn , to design the structure scheme of the whole and part , the last to complete the drawing and installation test task .

  18. The Impact of Cutting Tool Advances on Machining Productivity%刀具创新对提高金属切削效率的作用与影响

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Intense global competition is forcing the manufacturing industry to reduce costs so as to maintain profitability. Since a major component of manufacturing cost is machine tool time, attention is focused on cycle time reduction through greater machining productivity. Advances in machine tools, development of stronger workpiece materials, new machining methods, and environmental regulations with regard to safe disposal of cutting fluids are providing additional challenges to the cutting tool industry. In response to these challenges, the industry has made significant innovations in every class of tool materials. This paper discusses the role of tooling advances in enhancing metalcutting productivity.

  19. Electrical test prediction using hybrid metrology and machine learning

    Science.gov (United States)

    Breton, Mary; Chao, Robin; Muthinti, Gangadhara Raja; de la Peña, Abraham A.; Simon, Jacques; Cepler, Aron J.; Sendelbach, Matthew; Gaudiello, John; Emans, Susan; Shifrin, Michael; Etzioni, Yoav; Urenski, Ronen; Lee, Wei Ti

    2017-03-01

    Electrical test measurement in the back-end of line (BEOL) is crucial for wafer and die sorting as well as comparing intended process splits. Any in-line, nondestructive technique in the process flow to accurately predict these measurements can significantly improve mean-time-to-detect (MTTD) of defects and improve cycle times for yield and process learning. Measuring after BEOL metallization is commonly done for process control and learning, particularly with scatterometry (also called OCD (Optical Critical Dimension)), which can solve for multiple profile parameters such as metal line height or sidewall angle and does so within patterned regions. This gives scatterometry an advantage over inline microscopy-based techniques, which provide top-down information, since such techniques can be insensitive to sidewall variations hidden under the metal fill of the trench. But when faced with correlation to electrical test measurements that are specific to the BEOL processing, both techniques face the additional challenge of sampling. Microscopy-based techniques are sampling-limited by their small probe size, while scatterometry is traditionally limited (for microprocessors) to scribe targets that mimic device ground rules but are not necessarily designed to be electrically testable. A solution to this sampling challenge lies in a fast reference-based machine learning capability that allows for OCD measurement directly of the electrically-testable structures, even when they are not OCD-compatible. By incorporating such direct OCD measurements, correlation to, and therefore prediction of, resistance of BEOL electrical test structures is significantly improved. Improvements in prediction capability for multiple types of in-die electrically-testable device structures is demonstrated. To further improve the quality of the prediction of the electrical resistance measurements, hybrid metrology using the OCD measurements as well as X-ray metrology (XRF) is used. Hybrid metrology

  20. Research on Cutter Radius Compensation of Stone Bridge Cutting Machine CNC System%石材桥式切割机数控系统的刀补研究

    Institute of Scientific and Technical Information of China (English)

    吴宪福; 刘建群; 许东伟

    2014-01-01

    In order to achieve accurate machining of stone contour,the design of cutter compensation module of different tools is the key technology for developing CNC system. Through the research of the C-function cutter radius compensation algorithm,several kinds of transforming of cutter compensation and its estimating algorithm were briefed,and by combining with the machining character-istics of the stone bridge cutting machine,the cutter radius compensation algorithm of sawing,milling and grinding were designed. By using the hardware structure of PC&motion control card,the stone bridge cutting machine CNC system software was designed and de-veloped with Visual C+ + software. Cutter compensation of sawing,milling and grinding were simulated,and the machining was test-ed in the factory. The results show that the machining of machine is stable,and the cutter radius compensation algorithm can realize automatic tool compensation function.%为了实现对石材轮廓的精确加工,不同刀具的刀补模块设计是开发数控系统的关键技术。通过对C机能刀补算法的研究,简述了刀补转接的几种类型及其判断算法,结合石材桥式切割机的加工特点,对锯刀、铣刀、磨刀的刀补算法进行了设计。采用PC+运动控制卡的硬件结构,以Visual C++作为开发软件,设计了石材桥式切割机的数控系统软件。运行石材桥式切割机的数控系统,对锯刀、铣刀、磨刀刀补进行仿真,并在工厂中进行加工测试。结果表明:该切割机能稳定运行,其刀补算法实现了自动刀具补偿功能。

  1. 基于Solidworks和ADAMS的切割机虚拟样机设计与仿真分析%Virtual Prototype Design and Simulation Analysis of the Cutting Machine based on the SolidWorks and ADAMS

    Institute of Scientific and Technical Information of China (English)

    袁安富; 陆杨

    2013-01-01

    Based on the function requirements of the cutting machine, the model of the cutting machine is built by using SolidWorks software, and then it is imported into the ADAMS software. The simulation analysis of the transmission system of cutting machine is carried out and a theoretical basis for transmission system design and subsequent manufacture of cutting machine is provided.%根据切割机的功能要求,运用Solidworks软件对切割机进行建模,然后将其导入ADAMS软件中,运用ADAMS软件对其传动系统进行仿真分析,为切割机的传动系统的设计及后续的制造提供一定的理论基础.

  2. 等离子切割机半桥逆变电源的设计%Design of a Half-bridge Inverter for Plasma Cutting Machines

    Institute of Scientific and Technical Information of China (English)

    朱彬若; 江剑锋; 渠浩; 董娅韵; 杨喜军; 唐厚君

    2016-01-01

    相比全桥逆变式DC-DC变换器,半桥逆变式DC-DC变换器具有结构简单、控制方便和成本低廉的优点,适用于中小功率等离子切割机等应用场合。设计了一种采用半桥逆变式DC-DC变换器、短路引弧、闭环电流控制等特征的等离子切割机逆变电源,兼具有过热保护、过压保护和桥臂电压失衡保护功能,实现了输出电流在35 A !115 A之间连续可调的等离子切割机实物样机。切割工件实测结果表明,基于逆变电源等离子切割机的切割质量达到类激光水平。%As compared with the full-bridge DC-DC inverter,the half-bridge DC-DC inverter features a simple structure,easy control and low cost,so it is applicable to small and medium power plasma cutting machines.The prototype plasma cutting machine designed and manufactured adopts a half-bridge DC-DC inverter,short circuit arc strike and closed loop current control and can perform such functions as overheat protection, overvoltage protection and bridge arm voltage unbalance protection. The output current is continuously adjustable in the range of 35A-115A.Results of actual measurements of work-pieces show that the cutting quality of the plasma cutting machine based on the inverter can almost reach the same level of a laser cutter.

  3. ANALYSIS AND SIMULATION ON THE MECHANISM OF A NOVEL DUAL-WAVE SHOCK TEST MACHINE

    Institute of Scientific and Technical Information of China (English)

    WANG Gongxian; ZHANG Zhiyi; CHU Deying; SHEN Rongying

    2008-01-01

    For qualifying the anti-shock performance of shipboard equipments and simulating actual underwater explosion environments, a novel dual-wave shock test machine is proposed to increase testing capability of shock test machines as well as to meet certain shock testing specification. The machine can generate a double-pulse acceleration shock for test articles according to specification defined in BV043/85. On the basis of the impact theory, a nonlinear dynamic model of the hydraulically-actuated test machine is established with thorough analysis on its mechanism which involves conversion of gas potential energy and dissipation of kinetic energy. Simulation results have demonstrated that the machine can produce a double-pulse acceleration shock in the time domain or a desired shock response spectrum in the frequency domain, which sets a theoretical base for the construction of the proposed machine.

  4. Experimental test of theory for the stability of partially saturated vertical cut slopes

    Science.gov (United States)

    Morse, Michael M.; Lu, N.; Wayllace, Alexandra; Godt, Jonathan W.; Take, W.A.

    2014-01-01

    This paper extends Culmann's vertical-cut analysis to unsaturated soils. To test the extended theory, unsaturated sand was compacted to a uniform porosity and moisture content in a laboratory apparatus. A sliding door that extended the height of the free face of the slope was lowered until the vertical cut failed. Digital images of the slope cross section and upper surface were acquired concurrently. A recently developed particle image velocimetry (PIV) tool was used to quantify soil displacement. The PIV analysis showed strain localization at varying distances from the sliding door prior to failure. The areas of localized strain were coincident with the location of the slope crest after failure. Shear-strength and soil-water-characteristic parameters of the sand were independently tested for use in extended analyses of the vertical-cut stability and of the failure plane angle. Experimental failure heights were within 22.3% of the heights predicted using the extended theory.

  5. Software Development for Digital Control of WDW Series Testing Machine and Measurement of KIC

    Institute of Scientific and Technical Information of China (English)

    黄兴; 马杭; 程昌钧

    2005-01-01

    Software has been developed for digital control of WDW series testing machine and the measurement of fracture toughness by modularized design. Development of the software makes use of multi-thread and serial communication techniques, which can accurately control the testing machine and measure the fracture toughness in real-time. Three-point bending specimens were used in the measurement. The software operates stably and reliably, expanding the function of WDW series testing machine.

  6. Caracterización de la integridad de las superficies maquinadas a altas velocidades en el acero 40XHMA//Characterization of surface integrity of machined surfaces at high cutting speed in 40XHMA steel

    Directory of Open Access Journals (Sweden)

    Mario Jacas-Cabrera

    2013-05-01

    Full Text Available Este trabajo tiene como objetivo el estudio de la integridad superficial de la superficie maquinada a altas velocidades de corte en el acero 40XHMA. Los experimentos fueron realizados en un proceso de torneado utilizando regímenes de corte correspondientes a un proceso de acabado. Una vez maquinadaslas probetas, se le realizaron ensayos de rugosidad superficial, tensiones residuales, microdureza Vickers y análisis de la deformación superficial. Como resultado se demostró que la variación de valores de la velocidad de corte no tuvo un efecto significativo en los valores de rugosidad superficial, observándoseuna ligera tendencia a la disminución de la misma, a medida que la velocidad de corte aumenta. En las muestras analizadas no se observaron zonas de deformación plástica superficial, pero sin embargo, se observó un incremento de la microdureza Vickers en la superficie maquinada, así como una disminuciónde las tensiones residuales al aumentar las velocidades de corte.Palabras claves: integridad superficial, maquinado a altas velocidades de corte, acero 40XHMA, acero 4340._______________________________________________________________________________AbstractThis work aims at the study of surface integrity on machined surfaces at high cutting speeds of the 40XHMA steel. The experiments were performed in a turning process with cutting schemes corresponding to polishing: Once machined, the specimens were subjected to different types of analysis: surface roughness, residual stresses, micro Vickers hardness and analysis of surface deformation .As a result it was shown that the variation of cutting speed had no significant effect on surface roughness values, showing a slight tendency to decrease it. In the tested samples zones of surface plastic-deformation were not observed. Nonetheless the micro Vickers hardness showed an increment in the machined surface anda decrease in residual stress with increasing cutting speeds was observed as well

  7. Random non-proportional fatigue tests with planar tri-axial fatigue testing machine

    Directory of Open Access Journals (Sweden)

    T. Inoue

    2016-10-01

    Full Text Available Complex stresses, which occur on the mechanical surfaces of transport machinery in service, bring a drastic degradation in fatigue life. However, it is hard to reproduce such complex stress states for evaluating the fatigue life with conventional multiaxial fatigue machines. We have developed a fatigue testing machine that enables reproduction of such complex stresses. The testing machine can reproduce arbitrary in-plane stress states by applying three independent loads to the test specimen using actuators which apply loads in the 0, 45, and 90 degree directions. The reproduction was tested with complex stress data obtained from the actual operation of transport machinery. As a result, it was found that the reproduced stress corresponded to the measured stress with an error range of less than 10 %. Then, we made a comparison between measured fatigue lives under random non-proportional loading conditions and predicted fatigue lives. It was found that predicted fatigue lives with cr, stress on critical plane, were over a factor of 10 against measured fatigue lives. On the other hand, predicted fatigue lives with ma, stress in consideration of a non-proportional level evaluated by using amplitude and direction of principal stress, were within a factor of 3 against measured fatigue lives

  8. Validity of Alternative Cut-Off Scores for the Back-Saver Sit and Reach Test

    Science.gov (United States)

    Looney, Marilyn A.; Gilbert, Jennie

    2012-01-01

    The purpose of the study was to determine if currently used FITNESSGRAM[R] cut-off scores for the Back Saver Sit and Reach Test had the best criterion-referenced validity evidence for 6-12 year old children. Secondary analyses of an existing data set focused on the passive straight leg raise and Back Saver Sit and Reach Test flexibility scores of…

  9. Development of speckle-free channel-cut crystal optics using plasma chemical vaporization machining for coherent x-ray applications.

    Science.gov (United States)

    Hirano, Takashi; Osaka, Taito; Sano, Yasuhisa; Inubushi, Yuichi; Matsuyama, Satoshi; Tono, Kensuke; Ishikawa, Tetsuya; Yabashi, Makina; Yamauchi, Kazuto

    2016-06-01

    We have developed a method of fabricating speckle-free channel-cut crystal optics with plasma chemical vaporization machining, an etching method using atmospheric-pressure plasma, for coherent X-ray applications. We investigated the etching characteristics to silicon crystals and achieved a small surface roughness of less than 1 nm rms at a removal depth of >10 μm, which satisfies the requirements for eliminating subsurface damage while suppressing diffuse scattering from rough surfaces. We applied this method for fabricating channel-cut Si(220) crystals for a hard X-ray split-and-delay optical system and confirmed that the crystals provided speckle-free reflection profiles under coherent X-ray illumination.

  10. 切管机刀具气雾式保护装置设计%Design of Aerosol Type Protective Device for Pipe Cutting Machine

    Institute of Scientific and Technical Information of China (English)

    王增会; 王家珂; 杨涵坤; 石瑞芬

    2016-01-01

    介绍了一种新型的用于切管机的刀具保护装置,着重阐述新型设备中喷雾机构、吹气机构及控制触发装置的工作过程和电机的选择方法。所设计的新型设备可更好地保护刀具,其冷却效果好,操作方便,提高了刀具的使用寿命。%A new protective device for pipe cutting machine tool was introduced in this paper ,and the working process of spray mechanism ,blowing mechanism and trigger control device was emphatically expounded .The new equipment can protect cutting tool better ,and has perfect cooling and easy operation ,thus improving the service life of tool .

  11. Development of speckle-free channel-cut crystal optics using plasma chemical vaporization machining for coherent x-ray applications

    Science.gov (United States)

    Hirano, Takashi; Osaka, Taito; Sano, Yasuhisa; Inubushi, Yuichi; Matsuyama, Satoshi; Tono, Kensuke; Ishikawa, Tetsuya; Yabashi, Makina; Yamauchi, Kazuto

    2016-06-01

    We have developed a method of fabricating speckle-free channel-cut crystal optics with plasma chemical vaporization machining, an etching method using atmospheric-pressure plasma, for coherent X-ray applications. We investigated the etching characteristics to silicon crystals and achieved a small surface roughness of less than 1 nm rms at a removal depth of >10 μm, which satisfies the requirements for eliminating subsurface damage while suppressing diffuse scattering from rough surfaces. We applied this method for fabricating channel-cut Si(220) crystals for a hard X-ray split-and-delay optical system and confirmed that the crystals provided speckle-free reflection profiles under coherent X-ray illumination.

  12. Design of the cutting head position detection and control system of Laser cutting machine%激光切割机切割头位置检测与调高控制系统设计

    Institute of Scientific and Technical Information of China (English)

    李建新

    2012-01-01

    在激光切割中为了有敢控制激光焦点与工件之间的相对位置,设计了激光切割头自动调高系统的位置检测系统。采用切割喷嘴和切割极板形成的电容构成差动式电桥,以差动式电桥作为测距传感器;用相敏检波电路鉴别切割喷嘴和切割板材间位置变化,伺服系统控制切割头运动,从而实现激光切割头高度调节。通过测试,有效地解决了激光切割焦点跟踪问题,提高了系统的控制品质。所设计的切割头位置检测为激光切割机提供了解决方案。%In order to control effectively the opposite position between the laser focus and the workpiece during laser beam cutting, the position examination system of the laser cutting head automatic distance control system has been designed. To adopt the electric capacity of the cutting nozzle and the cutting workpiece constitutes the differential type electricity bridge, it is used as distance sensor. The phase- sensitive detection electric circuit is used to discriminate the position change between the cutting nozzle and the workpiece, the sorvo system controles cutting head movement, the high regulate for the laser cutting head was implemented. Pass a test, availably solve laser to incise a focus to follow a problem, raised the control quality of system. The position detection system to be designed provide a solution for laser cutting.

  13. Machining Test Specimens from Harvested Zion RPV Segments for Through Wall Attenuation Studies

    Energy Technology Data Exchange (ETDEWEB)

    Rosseel, Thomas M [ORNL; Sokolov, Mikhail A [ORNL; Nanstad, Randy K [ORNL

    2015-01-01

    The decommissioning of the Zion Units 1 and 2 Nuclear Generating Station (NGS) in Zion, Illinois presents a special opportunity for developing a better understanding of materials degradation and other issues associated with extending the lifetime of existing Nuclear Power Plants (NPPs) beyond 60 years of service. In support of extended service and current operations of the US nuclear reactor fleet, the Oak Ridge National Laboratory (ORNL), through the Department of Energy (DOE), Light Water Reactor Sustainability (LWRS) Program, is coordinating and contracting with Zion Solutions, LLC, a subsidiary of Energy Solutions, the selective procurement of materials, structures, and components from the decommissioned reactors. In this paper, we will discuss the acquisition of segments of the Zion Unit 2 Reactor Pressure Vessel (RPV), the cutting of these segments into sections and blocks from the beltline and upper vertical welds and plate material, the current status of machining those blocks into mechanical (Charpy, compact tension, and tensile) test specimens and coupons for chemical and microstructural (TEM, APT, SANS, and nano indention) characterization, as well as the current test plans and possible collaborative projects. Access to service-irradiated RPV welds and plate sections will allow through wall attenuation studies to be performed, which will be used to assess current radiation damage models (Rosseel et al. (2012) and Rosseel et al. (2015)).

  14. Transformation and Discuss about Electrical System of DK7740 A Type Wire Cutting Machine%DK7740 A线切割机电气系统改造探讨∗

    Institute of Scientific and Technical Information of China (English)

    李杰

    2016-01-01

    DK7740A型线切割机由于原设计和配置电脑系统以及高频脉冲电源部分多为分立元件,受到当时电器制造技术发展的限制,元件性能差,发热严重,经常造成系统死机和高频脉冲电源不工作,严重影响生产的故障,对DK7740A线切割机电气系统进行改造,通过试验,改造使用效果良好。%The original design and configuration of computer system and high frequency pulse power supply parts of DK7740A type wire cutting machine are discrete components, which is limited by the development of electrical appliance manufacturing technology at that time, so component performance is very poor and is seriously heating, the system is often crashed and high frequency pulse power supply does not work usually. These have serious effects on producing. By transforming and testing the electrical system of DK7740A type wire cutting machine, It is found that the using effect is better.

  15. The study on the nanomachining property and cutting model of single-crystal sapphire by atomic force microscopy.

    Science.gov (United States)

    Huang, Jen-Ching; Weng, Yung-Jin

    2014-01-01

    This study focused on the nanomachining property and cutting model of single-crystal sapphire during nanomachining. The coated diamond probe is used to as a tool, and the atomic force microscopy (AFM) is as an experimental platform for nanomachining. To understand the effect of normal force on single-crystal sapphire machining, this study tested nano-line machining and nano-rectangular pattern machining at different normal force. In nano-line machining test, the experimental results showed that the normal force increased, the groove depth from nano-line machining also increased. And the trend is logarithmic type. In nano-rectangular pattern machining test, it is found when the normal force increases, the groove depth also increased, but rather the accumulation of small chips. This paper combined the blew by air blower, the cleaning by ultrasonic cleaning machine and using contact mode probe to scan the surface topology after nanomaching, and proposed the "criterion of nanomachining cutting model," in order to determine the cutting model of single-crystal sapphire in the nanomachining is ductile regime cutting model or brittle regime cutting model. After analysis, the single-crystal sapphire substrate is processed in small normal force during nano-linear machining; its cutting modes are ductile regime cutting model. In the nano-rectangular pattern machining, due to the impact of machined zones overlap, the cutting mode is converted into a brittle regime cutting model.

  16. High temperature and dynamic testing of AHSS for an analytical description of the adiabatic cutting process

    Science.gov (United States)

    Winter, S.; Schmitz, F.; Clausmeyer, T.; Tekkaya, A. E.; F-X Wagner, M.

    2017-03-01

    In the automotive industry, advanced high strength steels (AHSS) are widely used as sheet part components to reduce weight, even though this leads to several challenges. The demand for high-quality shear cutting surfaces that do not require reworking can be fulfilled by adiabatic shear cutting: High strain rates and local temperatures lead to the formation of adiabatic shear bands (ASB). While this process is well suited to produce AHSS parts with excellent cutting surface quality, a fundamental understanding of the process is still missing today. In this study, compression tests in a Split-Hopkinson Pressure Bar with an initial strain rate of 1000 s-1 were performed in a temperature range between 200 °C and 1000 °C. The experimental results show that high strength steels with nearly the same mechanical properties at RT may possess a considerably different behavior at higher temperatures. The resulting microstructures after testing at different temperatures were analyzed by optical microscopy. The thermo-mechanical material behavior was then considered in an analytical model. To predict the local temperature increase that occurs during the adiabatic blanking process, experimentally determined flow curves were used. Furthermore, the influence of temperature evolution with respect to phase transformation is discussed. This study contributes to a more complete understanding of the relevant microstructural and thermo-mechanical mechanisms leading to the evolution of ASB during cutting of AHSS.

  17. Laboratory Test of Vending Machine with Advanced Defrosting Technology and Integrated Accumulatory/Expander Concept

    Energy Technology Data Exchange (ETDEWEB)

    Bryne, M E; Domitrovic, R E; Mei, V C; Chen, F C; Fransson, J H.M.

    2000-10-01

    The manufacturer delivered an off-the-shelf soft drink vending machine for testing to ORNL. The machine was tested for baseline performance and it was found that the cold air passage was not properly designed. An inadequate cold air supply to the product resulted in recirculation of the evaporator air and heavy frost accumulation on the evaporator coil.

  18. Modification and Performance Evaluation of a Low Cost Electro-Mechanically Operated Creep Testing Machine

    Directory of Open Access Journals (Sweden)

    John J. MOMOH

    2010-12-01

    Full Text Available Existing mechanically operated tensile and creep testing machine was modified to a low cost, electro-mechanically operated creep testing machine capable of determining the creep properties of aluminum, lead and thermoplastic materials as a function of applied stress, time and temperature. The modification of the testing machine was necessitated by having an electro-mechanically operated creep testing machine as a demonstration model ideal for use and laboratory demonstrations, which will provide an economical means of performing standard creep experiments. The experimental result is a more comprehensive understanding of the laboratory experience, as the technology behind the creep testing machine, the test methodology and the response of materials loaded during experiment are explored. The machine provides a low cost solution for Mechanics of Materials laboratories interested in creep testing experiment and demonstration but not capable of funding the acquisition of commercially available creep testing machines. Creep curves of strain versus time on a thermoplastic material were plotted at a stress level of 1.95MPa, 3.25MPa and 4.55MPa and temperature of 20oC, 40oC and 60oC respectively. The machine is satisfactory since it is always ready for operation at any given time.

  19. Standard Specification for Steel Blades Used with the Photovoltaic Module Surface Cut Test

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This specification specifies the recommended physical characteristics of the steel blades required for the surface cut test described in ANSI/UL 1703 (Section 24) and IEC 61730-2 (Paragraph 10.3). 1.2 ANSI/UL 1703 and IEC 61730-2 are standards for photovoltaic module safety testing. 1.3 This standard provides additional fabrication details for the surface cut test blades that are not provided in ANSI/UL 1703 or IEC 61730-2. Surface cut test blades that have out-of-tolerance corner radii or burrs are known to cause erroneous test results, either passes or failures. 1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.5 This standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  20. Design of new frictional testing machine for shallow fault materials

    Science.gov (United States)

    Tadai, O.; Tanikawa, W.; Hirose, T.; Sakaguchi, M.; Lin, W.

    2009-12-01

    Subduction thrust faults at shallow depth mainly consist of granular and clay-rich materials which strengths are influenced by the presence of pore water. Dilatation and pore pressure generation of fault zones by the dynamic friction will increase the volumetric water content in fault zone, which can assist the fault weakening by acoustic fluidization or hydrodynamic lubrication mechanism. Therefore the evaluation of rheology for clay minerals rich in pore water is critical for understanding of seismic behaviors at shallow depth. Here, we introduce a new testing apparatus for the purpose of accurate evaluation of friction behavior for incohesive fault rock materials. Our machine can shear granular materials up to 80 mm of outer diameter and maximum thickness of 40 mm. The capacities of axial load, torque, and motor are 100kN, 500Nm and 30kW, respectively, and pore pressure is increased up to 50 MPa. Maximum rotation speed is 660 rpm, which is equivalent to 1 m/s of the average slip velocity when sample diameter is 60 mm. We can monitor the dynamic changes of pore pressure and temperature at sliding surface during the friction tests. We can also control the pore pressure, axial load, pore pressure and temperature independently. All parameters can be held at targeted values and be generated at constant incremental velocity. We can control the rotation more sensitively to program the complicated rotation history that slip velocity and acceleration change during the rotation. We used powdered smectite and illite in our friction tests. We measured normal stress dependence on shear stress at normal stress up to 25 MPa with a constant rotation speed from 0.01 to 1 rpm. Normal stress is proportional to shear stress for dry clay minerals, and the friction coefficients are from 0.3 to 0.5. On the other hand, very low friction is observed in clay minerals saturated by water, and shear strength is nearly constant at various normal stresses. Our results suggest that clay

  1. Construction and validation tests of a micro-impression creep test machine

    Directory of Open Access Journals (Sweden)

    KANG JUNG

    2014-12-01

    Full Text Available A micro-impression creep machine was designed and developed, adopting a small punch in diameter of 150 um, displacement gage with sub-μm-scale accuracy, and a load-cell with mN-scale accuracy of in an effort to investigate the creep behavior of a small solder ball with a diameter of less than 1 mm. The creep behavior of a lead-free solder ball (Sn-3.0Ag-0.5Cu with a diameter of 760 μm was investigated in the stress range of 8 to 60MPa and in the temperature range of 303K to 393K. We verified the appropriate performance of the developed machine by comparing the creep data from the self-made testing device to previously reported data for a magnesium alloy (AZ31. The stress exponent n for the solder ball sample was 3.7 in an intermediate stress range at 348K, indicating that glide of dislocations dragging in a solute atmosphere is the dominant creep deformation mechanism. The developed testing machine can be expected to find use in evaluating the creep strength of microelectronic solder joints.

  2. 行星刀盘方顶管全断面切削混凝土试验研究%Experimental Study on Full-Face Concrete Cutting by a Rectangular Pipe-jacking Machine with a Planetary Cutterhead

    Institute of Scientific and Technical Information of China (English)

    魏林春

    2014-01-01

    The mining method with soil reinforcement is now mainly adopted in the construction of cross passages of shield tunnels, which is characterized by high risk and complex working conditions. In this paper, based on the adoption of a specially developed rectangular pipe-jacking machine with a planetary cutterhead, full-face cutting tests are carried out on concrete samples of different strength grades. Research on cutting-tool selection and layout, as well as the machinability of pipe-jacking with a planetary cutterhead, are undertaken, providing a technical reference for future cross-passage construction in shield tunnels adopting pipe-jacking to cut concrete composite segments, thereby refraining from exposing the reinforced soil mass due to segment removal, and greatly reducing the construction risk.%目前盾构隧道联络通道主要采用土体加固暗挖法进行施工,但在复杂工况环境下仍存在极大施工风险。文章通过采用专门研制的行星刀盘方顶管对不同强度等级的混凝土试块进行全断面切削试验,对顶管刀具选型及布置、行星刀盘顶管切削性能等进行了研究,可为今后采用顶管法直接切削混凝土复合管片的盾构隧道联络通道的施工提供相应的技术储备,避免移除管片暴露加固土体,以大大降低盾构隧道联络通道施工风险。

  3. Surface roughness and cutting force estimation in the CNC turning using artificial neural networks

    Directory of Open Access Journals (Sweden)

    Mohammad Ramezani

    2015-04-01

    Full Text Available Surface roughness and cutting forces are considered as important factors to determine machinability rate and the quality of product. A number of factors like cutting speed, feed rate, depth of cutting and tool noise radius influence the surface roughness and cutting forces in turning process. In this paper, an Artificial Neural Network (ANN model was used to forecast surface roughness and cutting forces with related inputs, including cutting speed, feed rate, depth of cut and tool noise radius. The machined surface roughness and cutting force parameters related to input parameters are the outputs of the ANN model. In this work, 24 samples of experimental data were used to train the network. Moreover, eight other experimental tests were implemented to test the network. The study concludes that ANN was a reliable and accurate method for predicting machining parameters in CNC turning operation.

  4. Cutting weed with an improved test bench and measurement of cutting resistance%3种杂草切割阻力试验

    Institute of Scientific and Technical Information of China (English)

    张林; 李明; 裴毅; 刘仲华

    2013-01-01

    对PC-B型带传动试验台进行改进:将主电机的传动轮改成切割装置,安装试验台架及夹持装置,更换更精确的压力传感器,研制出杂草切割试验台,以蒿草、狗尾草和牛筋草为材料,通过切割试验,确定杂草直径、含水率、电机转速、削切角对切割阻力的影响.结果表明,杂草切割阻力与电机转速平方成反比,与杂草直径平方成正比,与削切角平方成反比;不同杂草含水率对切割阻力影响不同,蒿草与狗尾草切割阻力与含水率平方成反比,狗尾草反之.单因素试验中,蒿草直径3.5~4.5mm,风干10h,含水率33.54%时,最大切割阻力为11.06N.以蒿草为材料的正交试验结果表明,直径、含水率、削切角和电机转速依次影响切割阻力.Spss软件分析表明,在风干含水率48.53%、削切角60°、直径最大组(3.5 ~ 4.5 mm)、电机转速为最低切断转速1.2倍时为最优组合.%PC-B type belt driving test bench was improved and modified into a test bench for cutting weed by modifying the driving wheel of the main motor into the cutting and the holding device and installing a pressure sensor which is more accurate than the original one.Humilis, Setaria and goose grass were cut to determine the influence of diameter and moisture content of weed, rotational speeds of motor and cutting angle on cutting resistance.The result suggests that cutting resistance was inversely proportional to the square of the rotational speed and the square of the cutting angle, and proportional to the square of the diameter of weed.Moisture content with different weeds showed different influence on cutting resistance.In contrast to goose grass, cutting resistances for Humilis and Setaria were inversely proportional to the moisture content.Single-factor test showed that a maximum strength of 11.06 N was achieved when the diameter of Humilis was 3.5-4.5 mm, and the moisture content of Humilis was 33.54% (achieved after 10 h drying

  5. 40 CFR 53.53 - Test for flow rate accuracy, regulation, measurement accuracy, and cut-off.

    Science.gov (United States)

    2010-07-01

    ... definitions. (1) Sample flow rate means the quantitative volumetric flow rate of the air stream caused by the... the flow rate cut-off test, download the archived data from the test sampler and verify that the...

  6. Conceptos del maquinado con altas velocidades de corte aplicado en moldes y matrices. // Concepts of the machining with high speeds cutting applied in molds and dies.

    Directory of Open Access Journals (Sweden)

    F. Martínez Aneiro

    2007-01-01

    Full Text Available La demanda de componentes mecánicos de alta calidad y gran exactitud para sistemas de elevada precisión estaaumentando considerablemente en los últimos años a nivel mundial. Este hecho ha provocado el desarrollo de nuevastecnologías aplicadas a los procesos de corte.El desarrollo integral de las máquinas herramientas (controles, husillos de alta velocidad de las herramientas de corte(nuevos materiales para los substratos y capas y de la tecnología de maquinado posibilitó la aplicación del corte a altasvelocidades (High speed Cutting HSC. El aumento de las velocidades de corte es una de las formas de incrementar laeficiencia de los procesos productivos a través de la reducción de los tiempos de fabricación. La disminución en variasveces de los tiempos de fabricación, se logra no solo por los tiempos de maquinado sino también por la sustitución oreducción de otros procesos de elaboración que forman parte de la cadena productiva, que en ocasiones son relativamentelentos como son la electroerosión, el acabado manual en la producción de moldes y troqueles así como los cambios deoperaciones de la pieza bruta.Por ser un proceso relativamente nuevo, apenas desde los años 90 es que se implementa la introducción del HSC y muchascuestiones tecnológicas aun están sin respuesta. Por otro lado las características ya conocidas de esta nueva tecnologíaindican una buena perspectiva de aplicación en los más diversos segmentos de la industria.Palabras claves: HSC, HSM, velocidad de corte, velocidad de maquinado._______________________________________________________________________________Abstract.The demand of mechanical components of high quality and great accuracy for systems of high precision, increasingconsiderably in the last years at world level. This fact has caused the development of new applied technologies to thecutting processes.The integral development of machine tools (you control, high-speed spindle of the cutting tools

  7. Identification of Shearer Cutting Patterns Using Vibration Signals Based on a Least Squares Support Vector Machine with an Improved Fruit Fly Optimization Algorithm

    Directory of Open Access Journals (Sweden)

    Lei Si

    2016-01-01

    Full Text Available Shearers play an important role in fully mechanized coal mining face and accurately identifying their cutting pattern is very helpful for improving the automation level of shearers and ensuring the safety of coal mining. The least squares support vector machine (LSSVM has been proven to offer strong potential in prediction and classification issues, particularly by employing an appropriate meta-heuristic algorithm to determine the values of its two parameters. However, these meta-heuristic algorithms have the drawbacks of being hard to understand and reaching the global optimal solution slowly. In this paper, an improved fly optimization algorithm (IFOA to optimize the parameters of LSSVM was presented and the LSSVM coupled with IFOA (IFOA-LSSVM was used to identify the shearer cutting pattern. The vibration acceleration signals of five cutting patterns were collected and the special state features were extracted based on the ensemble empirical mode decomposition (EEMD and the kernel function. Some examples on the IFOA-LSSVM model were further presented and the results were compared with LSSVM, PSO-LSSVM, GA-LSSVM and FOA-LSSVM models in detail. The comparison results indicate that the proposed approach was feasible, efficient and outperformed the others. Finally, an industrial application example at the coal mining face was demonstrated to specify the effect of the proposed system.

  8. Review and Application of Energy Consumption Model for Cutting Machine%切削机床能耗模型综述及其应用

    Institute of Scientific and Technical Information of China (English)

    吴跃江; 区和坚; 张春

    2016-01-01

    The article summarizes amounts of energy consumption models for cutting machine home and abroad.Energy consumption models can be divided in to two classes: theoretical energy consumption model and empirical energy consumption. Theoretical energy consumption models includes cutting force-based model, thermodynamic model, times consumption model and process unit energy model; empirical energy consumption includes specific energy model and cutting parameters-based model. On the basis of these, this article analyses research trend and application of all kinds of energy consumption model.%本文对国内外大量切削机床能耗模型进行总结,将能耗模型分为理论能耗模型和经验能耗模型两类:理论能耗模型具体可分为基于切削力的切削能耗模型、热力学模型、工艺单元模型;经验能耗模型分为比能模型及基于切削参数的模型。在此基础上分析了各种能耗模型的研究趋势及其应用。

  9. Identification of Shearer Cutting Patterns Using Vibration Signals Based on a Least Squares Support Vector Machine with an Improved Fruit Fly Optimization Algorithm

    Science.gov (United States)

    Si, Lei; Wang, Zhongbin; Liu, Xinhua; Tan, Chao; Liu, Ze; Xu, Jing

    2016-01-01

    Shearers play an important role in fully mechanized coal mining face and accurately identifying their cutting pattern is very helpful for improving the automation level of shearers and ensuring the safety of coal mining. The least squares support vector machine (LSSVM) has been proven to offer strong potential in prediction and classification issues, particularly by employing an appropriate meta-heuristic algorithm to determine the values of its two parameters. However, these meta-heuristic algorithms have the drawbacks of being hard to understand and reaching the global optimal solution slowly. In this paper, an improved fly optimization algorithm (IFOA) to optimize the parameters of LSSVM was presented and the LSSVM coupled with IFOA (IFOA-LSSVM) was used to identify the shearer cutting pattern. The vibration acceleration signals of five cutting patterns were collected and the special state features were extracted based on the ensemble empirical mode decomposition (EEMD) and the kernel function. Some examples on the IFOA-LSSVM model were further presented and the results were compared with LSSVM, PSO-LSSVM, GA-LSSVM and FOA-LSSVM models in detail. The comparison results indicate that the proposed approach was feasible, efficient and outperformed the others. Finally, an industrial application example at the coal mining face was demonstrated to specify the effect of the proposed system. PMID:26771615

  10. Realization of graphic automatic programming in flame cutting machine system%图形自动编程在火焰切割机系统开发中的实现

    Institute of Scientific and Technical Information of China (English)

    杨旭; 董玉德; 余来宏; 李东亚; 张震霄

    2014-01-01

    In order to improve the efficiency of the cutting machine ,CNC flame cutting machine based on the automatic programming with C+ + language is developed .This system has implemented the process-ing of graphic files and the loading of machining program ,automatic cutting ,back to the original track cutting function .The solution of the key problem is proposed ,such as the processing for single-ring or multi-ring graph ,slotted compensation ,adding the lead-cutting ,process simulation and tracking .The system has been successfully applied to CNC flame cutting machine .%为提高切割机效率,应用C++语言,开发出一套基于图形自动编程的火焰切割机数控系统。系统实现了图形文件的处理与加工程序的读取,自动切割加工,原迹返回加工等功能;提出单环和套环图形的处理,气体半径补偿,添加切入引线,加工过程的仿真跟踪等关键问题的解决方法。该数控系统已成功应用于企业的火焰切割机中。

  11. Researches regarding the reducing of burr size by optimising the cutting parameters on a CNC milling machine

    Directory of Open Access Journals (Sweden)

    Biriş Cristina

    2017-01-01

    Full Text Available This paper presents some experimental researches regarding burrs dimensions reduction that appear after the milling process together with an approach to reduce or eliminate the burrs resulted after this process. In order to reduce burrs dimensions, the milling process was executed with different cutting parameters and strategies then the results were evaluated.

  12. HIV tests and new diagnoses declined after california budget cuts, but reallocating funds helped reduce impact.

    Science.gov (United States)

    Leibowitz, Arleen A; Byrnes, Karen; Wynn, Adriane; Farrell, Kevin

    2014-03-01

    Historically, California supplemented federal funding of HIV prevention and testing so that Californians with HIV could become aware of their infection and obtain lifesaving treatment. However, budget deficits in 2009 led the state to eliminate its supplemental funding for HIV prevention. We analyzed the impact of California's HIV resource allocation change between state fiscal years 2009 and 2011. We found that the number of HIV tests declined 19 percent, from 66,629 to 53,760, in local health jurisdictions with high HIV burden. In low-burden jurisdictions, the number of HIV tests declined 90 percent, from 20,302 to 2,116. New diagnoses fell from 2,434 in 2009 to 2,235 in 2011 (calendar years) in high-burden jurisdictions and from 346 to 327 in low-burden ones. California's budget crunch prompted state and local programs to redirect remaining HIV funds from risk reduction education to testing activities. Thus, the impact of the budget cuts on HIV tests and new HIV diagnoses was smaller than might have been expected given the size of the cuts. As California's fiscal outlook improves, we recommend that the state restore supplemental funding for HIV prevention and testing.

  13. Tests of Lead-bronze Bearings in the DVL Bearing-testing Machine

    Science.gov (United States)

    Fischer, G

    1940-01-01

    The lead-bronze bearings tested in the DVL machine have proven themselves very sensitive to load changes as in comparison with bearings of light metal. In order to prevent surface injuries and consequently running interruptions, the increase of the load has to be made in small steps with sufficient run-in time between steps. The absence of lead in the running surface, impurities in the alloy (especially iron) and surface irregularities (pores) decreases the load-carrying capacity of the bearing to two or three times that of the static load.

  14. 基于人机工程学的切割机工作台设计研究%RESEARCH AND DESIGN OF CUTTING MACHINE WORKBENCH BASED ON ERGONOMICS

    Institute of Scientific and Technical Information of China (English)

    吕明; 沈海泳; 白云峰

    2016-01-01

    Ergonomics is fundamental approach and process for handling relationship among human,product,environment. As a significant equipment in industrial manufacture, foam cutting machine should be operated and used by people during al of production steps, therefore it is more important to analyze sizes of cuting machine and buttons with ergonomics.In this way to redesign the machine and ensure the accurate size,not only can people improve working efficiency,but also ensure security and reliability of machine, reduce incidence of wrong operation.%人机工程学是正确处理人—产品—环境和谐关系的基本途径和方法。泡沫切割机作为工业加工、生产、制造的重要设备,由于在整个过程中需要人来进行操作和使用,因此对切割机的工作台面尺寸、操作按钮尺寸与形式的设计进行人机分析尤为重要,结合人机工程学人体尺寸的相关理论知识,综合确定切割机工作台的精确尺寸,不仅能提高人的工作效率,同时能保证产品的安全可靠性,降低误操作的发生率。

  15. Modeling and optimization of process variables of wire-cut electric discharge machining of super alloy Udimet-L605

    Directory of Open Access Journals (Sweden)

    Somvir Singh Nain

    2017-02-01

    Full Text Available This paper presents the behavior of Udimet-L605 after wire electric discharge machining and evaluating the WEDM process using sophisticated machine learning approaches. The experimental work is depicted on the basis of Taguchi orthogonal L27 array, considering six input variables and three interactions. Three models such as support vector machine algorithms based on PUK kernel, non-linear regression and multi-linear regression have been proposed to examine the variance between experimental and predicted outcome and preferred the preeminent model based on its evaluation parameters performance and graph analysis. The grey relational analysis is the relevant approach to obtain the best grouping of input variables for maximum material removal rate and minimum surface roughness. Based on statistical analysis, it has been concluded that pulse-on time, interaction between pulse-on time x pulse-off time, spark-gap voltage and wire tension are the momentous variable for surface roughness while the pulse-on time, spark-gap voltage and pulse-off time are the momentous variables for material removal rate. The micro structural and compositional changes on the surface of work material were examined by means of SEM and EDX analysis. The thickness of the white layer and the recast layer formation increases with increases in the pulse-on time duration.

  16. Dynamic Characteristics of a New Machine for Fatigue Testing of Railway Axles – Part 2

    Directory of Open Access Journals (Sweden)

    Karel FRYDRÝŠEK

    2012-06-01

    Full Text Available There were done some proposal calculations for a new testing machine. This new testing machine is determined for a dynamic fatigue testing of railway axles. The railway axles are subjected to bending and rotation (centrifugal effects. For the right proposition of a new machine is very important to know the basic dynamic characteristics of whole system. These dynamic characteristics are solved via FEM (MSC.Marc/Mentat software in combination with SBRA (Simulation-Based Reliability Assessment Method (probabilistic Monte Carlo approach, Anthill and Python software. The proposed dimensions and springs of a new machine for fatigue testing of railway axles were used for manufacturing. Application of the SBRA method connected with FEM in these areas is a new and innovative trend in mechanics. This paper is continuation of former work (i.e. easier deterministic approach already presented in this journal in 2007.

  17. Application of automatic edge-tracing function in CNC laser cutting machine%自动寻边功能在数控激光切割机上的应用

    Institute of Scientific and Technical Information of China (English)

    周亚丽; 邢振宏; 刘健; 靳兵花

    2013-01-01

    介绍了自动寻边功能在数控激光切割机加工大幅面、中厚板时的应用,阐述了该功能的原理及设计思路.该功能提高了生产效率及设备的自动化程度.%The application of automatic edge-tracing function in the CNC laser cutting machine for big-size and medium &thick plate has been introduced in the text. It improves the productivity and the automation degree of the CNC laser cutting machine.

  18. A Forced Jet System for the Cooling of Cutting Tools.

    Science.gov (United States)

    Cutting tools , *Coolant pumps, *Machine tools, *Metals, Machine shop practice, High pressure, Force(Mechanics), Centrifugal pumps, Mist, Jet streams, Lubricants, Machining, Friction, Surface finishing, Safety

  19. Increase of energy efficiency of testing of traction electric machines of direct and pulsating current

    Directory of Open Access Journals (Sweden)

    A.M. Afanasov

    2015-03-01

    Full Text Available The results of the analysis of the effect of the load current of traction electric machines when tested for heating on the total electricity consumption for the test are presented. It is shown that increase of load current at the heating test permits to significantly reduce the consumption of electrical energy, and reduce the testing time without reducing its quality.

  20. Development of testing machine for tunnel inspection using multi-rotor UAV

    Science.gov (United States)

    Iwamoto, Tatsuya; Enaka, Tomoya; Tada, Keijirou

    2017-05-01

    Many concrete structures are deteriorating to dangerous levels throughout Japan. These concrete structures need to be inspected regularly to be sure that they are safe enough to be used. The inspection method for these concrete structures is typically the impact acoustic method. In the impact acoustic method, the worker taps the surface of the concrete with a hammer. Thus, it is necessary to set up scaffolding to access tunnel walls for inspection. Alternatively, aerial work platforms can be used. However, setting up scaffolding and aerial work platforms is not economical with regard to time or money. Therefore, we developed a testing machine using a multirotor UAV for tunnel inspection. This test machine flies by a plurality of rotors, and it is pushed along a concrete wall and moved by using rubber crawlers. The impact acoustic method is used in this testing machine. This testing machine has a hammer to make an impact, and a microphone to acquire the impact sound. The impact sound is converted into an electrical signal and is wirelessly transmitted to the computer. At the same time, the position of the testing machine is measured by image processing using a camera. The weight and dimensions of the testing machine are approximately 1.25 kg and 500 mm by 500 mm by 250 mm, respectively.

  1. ON-LINE SELF-TESTING FOR MICRO-MACHINED GYROSCOPES

    Institute of Scientific and Technical Information of China (English)

    GAISSERAlexander; GAOZhong-yu; ZHANGRong; CHENZhi-yong; ZHOUBin

    2005-01-01

    An on line self-testing for Coriolis vibratory gyroscopes (CVGs) is realized according to a digital readout electronics for capacitive sensors and micro-machined angular rate sensors. By applying some additional signals to the micro machined structure, the actual noise performance (<0.1°/s) is not worsened. The running of the primary and the secondary oscillators of CVGs is verified by self-testing. Compared with other methods, the device needs not to check the functionality. In this new approach the on-line testing is conducted at any time without disturbing the normal operational mode. Based on the approach the performance of the micro machined gyroscope can be improved and a secure availability of the functionality of the micro-machined angular rate sensor is guaranteed. Furthermore, the error signal is generated when the sensor works incorrectly.

  2. Cutting forces in orthogonal cutting of unidirectional GFRP composites

    Energy Technology Data Exchange (ETDEWEB)

    Caprino, G.; Nele, L. [Univ. of Naples Federico II (Italy). Dept. of Materials and Production Engineering

    1996-07-01

    The results of orthogonal cutting tests carried out on unidirectional glass fiber reinforced plastic composites, using HSS tools, are presented and discussed. During the tests, performed on a milling machine at very low cutting speed to avoid thermal effects, the cutting speed was held constant and parallel to the fiber direction. Three parameters, namely the tool rake angle {alpha}, the tool relief angle {gamma}, and the depth of cut t, were varied. According to the experimental results, the horizontal force per unit width, F{sub hu}, undergoes a dramatic decrease, never verified for metals, with increasing {alpha}. Besides, F{sub hu} is only negligibly affected by the relief angle, and linearly increases with t. Similarly to metals, an effect of the depth of cut on the specific energy (size effect) is found also for composites. However, the presented results indicate that the size effect can be analytically modeled in a simple way in the case of composites. The vertical force per unit width, F{sub vu}, exhibits a marked reduction when the relief angle is increased. F{sub vu} is also very sensitive to the rake angle: the lower {alpha}, the higher is F{sub vu}. It is shown that this behavior probably reflects a strong influence of the rake angle on the forces developing at the flank. A linear dependence of the vertical force on the depth of cut is also demonstrated. Finally, the experimental data are utilized to obtain empirical formulae, allowing an approximate evaluation of cutting forces.

  3. Analysis and design of heavy machine clip cutting knife lock structure%重型机夹切刀锁紧结构分析与设计

    Institute of Scientific and Technical Information of China (English)

    杨顺田; 彭美武

    2011-01-01

    Heavy machine clip cutting knives are widely used in heavy cutting. Based on several common lock structure analysis and research, "lock not tight, unloaded not" and many defects are found, using the wedge crowed orthogonal principle to squeeze wedge locking structure innovation design, realizing "orthogonal force, with a pin lock three directions", three blades lock improves obviously, the effect after actual application is remarkable.%重型机夹切刀广泛应用于重型切削加工中,通过对几种常见的用于夹紧刀片的锁紧结构的分析与研究,发现均存在"锁不紧,卸不下"等多种缺陷,利用楔挤正交原理对锁紧结构进行了创新设计,实现"正交施力,一销锁三向",刀片锁紧得到明显改善,实际应用后效果显著.

  4. Determination of cut front position in laser cutting

    Science.gov (United States)

    Pereira, M.; Thombansen, U.

    2016-07-01

    Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable.

  5. Unconstrained testing of spine with bi-axial universal testing machine.

    Science.gov (United States)

    Inceoğlu, Serkan; Chen, Justin; Cale, Hayden; Harboldt, Bjorn; Cheng, Wayne K

    2015-10-01

    In-vitro biomechanical assessment of the spine reveals significant information on the mechanics of spinal disorders, treatment methods, and surgical implants. Specialized devices for the evaluation of spine biomechanics have thus become popular. However, these devices might not be affordable for all research groups. The purpose of this study was to describe an apparatus to be attached to a standard bi-axial universal testing machine that would make unconstrained testing of the spine possible. A technical note on the definition of a spinal testing fixture with validation. Intact lumbosacral spines (T12-S1) were tested in sagittal and lateral bending and axial rotation. Three-dimensional interlevel rotations at each level (L1-4) were analyzed. By comparison with the literature, we found that the new fixture was able to successfully produce reasonable relative rotation values for the lumbar spine. We demonstrated that the low cost fixture allowed unconstrained (six degree of freedom, 6 DOF) testing of fresh-frozen cadaveric lumbar spine. Copyright © 2015 Elsevier Ltd. All rights reserved.

  6. Testing of Alternative Abrasives for Water-Jet Cutting at C Tank Farm

    Energy Technology Data Exchange (ETDEWEB)

    Krogstad, Eirik J.

    2013-08-01

    Legacy waste from defense-related activities at the Hanford Site has predominantly been stored in underground tanks, some of which have leaked; others may be at risk to do so. The U.S. Department of Energy’s goal is to empty the tanks and transform their contents into more stable waste forms. To do so requires breaking up, and creating a slurry from, solid wastes in the bottoms of the tanks. A technology developed for this purpose is the Mobile Arm Retrieval System. This system is being used at some of the older single shell tanks at C tank farm. As originally planned, access ports for the Mobile Arm Retrieval System were to be cut using a high- pressure water-jet cutter. However, water alone was found to be insufficient to allow effective cutting of the steel-reinforced tank lids, especially when cutting the steel reinforcing bar (“rebar”). The abrasive added in cutting the hole in Tank C-107 was garnet, a complex natural aluminosilicate. The hardness of garnet (Mohs hardness ranging from H 6.5 to 7.5) exceeds that of solids currently in the tanks, and was regarded to be a threat to Hanford Waste Treatment and Immobilization Plant systems. Olivine, an iron-magnesium silicate that is nearly as hard as garnet (H 6.5 to 7), has been proposed as an alternative to garnet. Pacific Northwest National Laboratory proposed to test pyrite (FeS2), whose hardness is slightly less (H 6 to 6.5) for 1) cutting effectiveness, and 2) propensity to dissolve (or disintegrate by chemical reaction) in chemical conditions similar to those of tank waste solutions. Cutting experiments were conducted using an air abrader system and a National Institute of Standards and Technology Standard Reference Material (SRM 1767 Low Alloy Steel), which was used as a surrogate for rebar. The cutting efficacy of pyrite was compared with that of garnet and olivine in identical size fractions. Garnet was found to be most effective in removing steel from the target; olivine and pyrite were less

  7. Laser Cut Nitinol Tubing Fatigue Coupon: Design, Testing, and Endurance Limit

    Science.gov (United States)

    Forcucci, Stephen J.

    2014-07-01

    Nitinol medical device implants made from a laser cut tubing process (i.e., stents, valve structures, etc.) frequently require a fatigue durability assessment, which necessitates determining the material fatigue properties. Towards the goal of determining the strain-based endurance limit of medical grade superelastic Nitinol tubing, a coupon was designed and evaluated via FEA using Abaqus software, produced via laser cutting, shape setting, and electro-polishing processes, and then fatigue tested to 10 million cycles. FEA was used to determine the strain versus alternating displacement amplitude for the coupon. Error due to dimensional tolerances was determined. The coupons were then fatigue tested in a 37 °C temperature deionized water bath at alternating strain levels ranging from 0.75 to 4.0% at zero mean strain. Sample replication was greater than 90%, and the median alternating strain fatigue limit was determined via two methods. Confidence and reliability with maximum likelihood statistics are used to present a strain-based endurance limit for the material. The results seem to differ from previous published values.

  8. Using Machine Learning to Search for MSSM Higgs Bosons

    CERN Document Server

    Diesing, Rebecca

    2016-01-01

    This paper examines the performance of machine learning in the identification of Minimally Su- persymmetric Standard Model (MSSM) Higgs Bosons, and compares this performance to that of traditional cut strategies. Two boosted decision tree algorithms were tested, scikit-learn and XGBoost. These tests indicated that machine learning can perform significantly better than traditional cuts. However, since machine learning in this form cannot be directly implemented in a real MSSM Higgs analysis, this performance information was instead used to better understand the relationships between training variables. Further studies might use this information to construct an improved cut strategy.

  9. Design and production of a novel sand materials strength testing machine for foundry applications

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

    2012-01-01

    In the foundry, existing strength testing machines are used to measure only the maximum fracture strength of mould and core materials. With traditionally used methods, the loading history to ascertain deformation of the material is not available. In this paper, a novel moulding material strength...... testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer....... The force was calibrated using an Amsler Hydraulic Press while the displacements were calibrated with and without loading using a displacement calibrator (Heidenhain Digitaler). The calibration results showed that the data obtained are stable and reliable and the machine can be used for the measurement...

  10. Machining process influence on the chip form and surface roughness by neuro-fuzzy technique

    Science.gov (United States)

    Anicic, Obrad; Jović, Srđan; Aksić, Danilo; Skulić, Aleksandar; Nedić, Bogdan

    2017-04-01

    The main aim of the study was to analyze the influence of six machining parameters on the chip shape formation and surface roughness as well during turning of Steel 30CrNiMo8. Three components of cutting forces were used as inputs together with cutting speed, feed rate, and depth of cut. It is crucial for the engineers to use optimal machining parameters to get the best results or to high control of the machining process. Therefore, there is need to find the machining parameters for the optimal procedure of the machining process. Adaptive neuro-fuzzy inference system (ANFIS) was used to estimate the inputs influence on the chip shape formation and surface roughness. According to the results, the cutting force in direction of the depth of cut has the highest influence on the chip form. The testing error for the cutting force in direction of the depth of cut has testing error 0.2562. This cutting force determines the depth of cut. According to the results, the depth of cut has the highest influence on the surface roughness. Also the depth of cut has the highest influence on the surface roughness. The testing error for the cutting force in direction of the depth of cut has testing error 5.2753. Generally the depth of cut and the cutting force which provides the depth of cut are the most dominant factors for chip forms and surface roughness. Any small changes in depth of cut or in cutting force which provide the depth of cut could drastically affect the chip form or surface roughness of the working material.

  11. 基于Abaqus/explicit的钛合金高速切削切削力模拟研究%Simulation Study on Cutting Force During High Speed Machining Titanium Alloy Based on Abaqus/explicit

    Institute of Scientific and Technical Information of China (English)

    芮执元; 李川平; 郭俊锋; 冯瑞成

    2011-01-01

    The aim of this research was to investigate cutting force during high speed machining titanium alloy. Johnson- Cook materials model and fracture criterion of commercial finite element software Abaqus was used to simulate high speed machining Ti6Al4V. It was Analyzed that The influence of the cutting parameters (including feed rate, cutting depth, cutting speed) on the cutting forces. The results shown that cutting force, feed force, specific cutting force and specific feed force reduced with increases in cutting speed, cutting force, feed force increased and specific cutting force, specific feed force reduced with increases in feed rate.%针对高速切削钛合金时切削力的问题,利用有限元分析软件Abaqus的Johnson-Cook材料模型及Johnson-Cook断裂准则,对钛合金高速切削切削力进行了仿真研究,分析钛合金高速切削加工过程中各切削参数(包括进给量、切削深度和切削速度)对切削力的影响.结果表明,切削力、进给力、单位面积切削力和单位面积进给力都随速度的增大而减小;但随着进给速度的增大,切削力和进给力都增大,而单位面积的切削力和进给力都减小.

  12. Robot based deposition of WC-Co HVOF coatings on HSS cutting tools as a substitution for solid cemented carbide cutting tools

    Science.gov (United States)

    Tillmann, W.; Schaak, C.; Biermann, D.; Aßmuth, R.; Goeke, S.

    2017-03-01

    Cemented carbide (hard metal) cutting tools are the first choice to machine hard materials or to conduct high performance cutting processes. Main advantages of cemented carbide cutting tools are their high wear resistance (hardness) and good high temperature strength. In contrast, cemented carbide cutting tools are characterized by a low toughness and generate higher production costs, especially due to limited resources. Usually, cemented carbide cutting tools are produced by means of powder metallurgical processes. Compared to conventional manufacturing routes, these processes are more expensive and only a limited number of geometries can be realized. Furthermore, post-processing and preparing the cutting edges in order to achieve high performance tools is often required. In the present paper, an alternative method to substitute solid cemented carbide cutting tools is presented. Cutting tools made of conventional high speed steels (HSS) were coated with thick WC-Co (88/12) layers by means of thermal spraying (HVOF). The challenge is to obtain a dense, homogenous, and near-net-shape coating on the flanks and the cutting edge. For this purpose, different coating strategies were realized using an industrial robot. The coating properties were subsequently investigated. After this initial step, the surfaces of the cutting tools were ground and selected cutting edges were prepared by means of wet abrasive jet machining to achieve a smooth and round micro shape. Machining tests were conducted with these coated, ground and prepared cutting tools. The occurring wear phenomena were analyzed and compared to conventional HSS cutting tools. Overall, the results of the experiments proved that the coating withstands mechanical stresses during machining. In the conducted experiments, the coated cutting tools showed less wear than conventional HSS cutting tools. With respect to the initial wear resistance, additional benefits can be obtained by preparing the cutting edge by means

  13. Analysis of machining and machine tools

    CERN Document Server

    Liang, Steven Y

    2016-01-01

    This book delivers the fundamental science and mechanics of machining and machine tools by presenting systematic and quantitative knowledge in the form of process mechanics and physics. It gives readers a solid command of machining science and engineering, and familiarizes them with the geometry and functionality requirements of creating parts and components in today’s markets. The authors address traditional machining topics, such as: single and multiple point cutting processes grinding components accuracy and metrology shear stress in cutting cutting temperature and analysis chatter They also address non-traditional machining, such as: electrical discharge machining electrochemical machining laser and electron beam machining A chapter on biomedical machining is also included. This book is appropriate for advanced undergraduate and graduate mechani cal engineering students, manufacturing engineers, and researchers. Each chapter contains examples, exercises and their solutions, and homework problems that re...

  14. Prediction and Control of Cutting Tool Vibration in Cnc Lathe with Anova and Ann

    Directory of Open Access Journals (Sweden)

    S. S. Abuthakeer

    2011-06-01

    Full Text Available Machining is a complex process in which many variables can deleterious the desired results. Among them, cutting tool vibration is the most critical phenomenon which influences dimensional precision of the components machined, functional behavior of the machine tools and life of the cutting tool. In a machining operation, the cutting tool vibrations are mainly influenced by cutting parameters like cutting speed, depth of cut and tool feed rate. In this work, the cutting tool vibrations are controlled using a damping pad made of Neoprene. Experiments were conducted in a CNC lathe where the tool holder is supported with and without damping pad. The cutting tool vibration signals were collected through a data acquisition system supported by LabVIEW software. To increase the buoyancy and reliability of the experiments, a full factorial experimental design was used. Experimental data collected were tested with analysis of variance (ANOVA to understand the influences of the cutting parameters. Empirical models have been developed using analysis of variance (ANOVA. Experimental studies and data analysis have been performed to validate the proposed damping system. Multilayer perceptron neural network model has been constructed with feed forward back-propagation algorithm using the acquired data. On the completion of the experimental test ANN is used to validate the results obtained and also to predict the behavior of the system under any cutting condition within the operating range. The onsite tests show that the proposed system reduces the vibration of cutting tool to a greater extend.

  15. Cutting Tool Selection in CFRP and AFRP Machining%碳纤维与芳纶纤维复合材料机械加工刀具选用

    Institute of Scientific and Technical Information of China (English)

    刘汉良; 张加波; 王震; 张佳朋; 李光

    2013-01-01

    Cutting tool plays an significant role in composite machining.In this paper the special property of composite and its machining mechanism is analyzed,the requirement of cutting tool materials,structure and geometrical parameters for composite machining is discussed.Several kinds of drilling and milling tools which are fit for carbon fiber reinforced plastic (CFRP) and aramid fiber reinforced plastic (AFRP) are introduced.%通过对复合材料特性和加工机理的分析,论述了复合材料机械加工对刀具材质、结构和几何参数的要求,介绍了几种适合于碳纤维和芳纶纤维复合材料机械加工的钻削和铣削刀具.

  16. 基于Deform-3D的65Mn硬态切削加工仿真研究%Simulation Study on Hard Cutting Machining Based on Deform-3D

    Institute of Scientific and Technical Information of China (English)

    赵晶晶; 覃寿同; 林强; 王栋; 张银霞; 李松涛; 段闪闪; 李荣鑫

    2014-01-01

    以淬硬钢65Mn为原料,采用有限元分析软件Deform⁃3D构建了硬态切削加工模型。模拟了不同切削速度下淬硬钢65Mn的车削加工过程,对车削加工的切削力、温度随切削速度的提高的变化以及工件表面应力变化的仿真结果给出了分析,为实现工艺参数的优化提供了指导。结果表明:硬态切削加工3个切削力中径向力Fy 最大,第二变形区的切削温度较高,硬态切削加工过程中工件表面应力呈现拉压交替变换且最终表现为压应力。%With hardened steel 65Mn as raw material, by using the finite element analysis ( FEA) software Deform⁃3D, the hard machining of hardened steel model was constructed. The different cutting speeds for turning hardened steel 65Mn process were simula⁃ted, and the simulation results of cutting forces and cutting temperature and surface stress were analyzed in changes with increasing of the cutting speed and temperature during turning machining, which provided guidance for realizing optimization of process parameters. The results show that the maximum cutting force is the radial cutting force Fy in hard machining among three. The second deformation zone shows higher temperature. During the hard machining process, the tensile and compressive stress alternate on the surface of the workpiece. Finally, the surface of the workpiece presents compressive stress.

  17. Pavement Subgrade Performance Study in the Danish Road Testing Machine

    DEFF Research Database (Denmark)

    Ullidtz, Per; Ertman Larsen, Hans Jørgen

    1997-01-01

    Most existing pavement subgrade criteria are based on the AASHO Road Test, where only one material was tested and for only one climatic condition. To study the validity of these criteria and to refine the criteria a co-operative research program entitled the "International Pavement Subgrade Perfo...

  18. Construction and Analysis of Educational Tests Using Abductive Machine Learning

    Science.gov (United States)

    El-Alfy, El-Sayed M.; Abdel-Aal, Radwan E.

    2008-01-01

    Recent advances in educational technologies and the wide-spread use of computers in schools have fueled innovations in test construction and analysis. As the measurement accuracy of a test depends on the quality of the items it includes, item selection procedures play a central role in this process. Mathematical programming and the item response…

  19. Construction and Analysis of Educational Tests Using Abductive Machine Learning

    Science.gov (United States)

    El-Alfy, El-Sayed M.; Abdel-Aal, Radwan E.

    2008-01-01

    Recent advances in educational technologies and the wide-spread use of computers in schools have fueled innovations in test construction and analysis. As the measurement accuracy of a test depends on the quality of the items it includes, item selection procedures play a central role in this process. Mathematical programming and the item response…

  20. An Axial Sliding Test for machine elements surfaces

    DEFF Research Database (Denmark)

    Godi, Alessandro; Grønbæk, J.; Mohaghegh, Kamran

    2012-01-01

    liners. To prove the efficacy of a particular textured surface, it is paramount to perform experimental tests under controlled laboratory conditions. In this paper a new test rig simulating pure sliding conditions is presented, dubbed Axial Sliding Test. It presents four major components: a rod, a sleeve......, a housing and a stripwound container. The rod and the sleeve are the two surfaces in relative sliding motion; the stripwound container maintains a constant, but adjustable normal pressure and the housing serves as interface between the sleeve and the container. For carrying out the test, two machineries...... turned rod against a mirror-polished sleeve. Qualitatively the multifunctional surfaces improve the friction conditions, but a more structured test campaign is required....

  1. Environmentally Friendly Machining

    CERN Document Server

    Dixit, U S; Davim, J Paulo

    2012-01-01

    Environment-Friendly Machining provides an in-depth overview of environmentally-friendly machining processes, covering numerous different types of machining in order to identify which practice is the most environmentally sustainable. The book discusses three systems at length: machining with minimal cutting fluid, air-cooled machining and dry machining. Also covered is a way to conserve energy during machining processes, along with useful data and detailed descriptions for developing and utilizing the most efficient modern machining tools. Researchers and engineers looking for sustainable machining solutions will find Environment-Friendly Machining to be a useful volume.

  2. Study on the Optimum Choice of Cutting Tools in NC Machining Based on the Polychromatic Sets Theory%基于多色集合理论的数控加工刀具优化选择研究

    Institute of Scientific and Technical Information of China (English)

    刘恩福; 刘晓阳; 方忆湘

    2012-01-01

    基于建立刀具选择的关系模型并以围道布尔矩阵的形式表示,通过多色集合中着色的逻辑运算,找到满足加工条件的候选刀具集合并对其进行模糊优选;综合考虑换刀时间,加工顺序以及其它相关加工信息对刀具选择的影响,使选择刀具在整体上述到最佳化.%A relational model of cutting tools choice was established, which was shown with a contour Boolean matrix. Through the coloring logical operation, the cutting tools candidate set was calculated to meet machining conditions. With the candidate cutting tools set, the fuzzy optimization was made for every part feature. And with considering the effects of the time of cutting tools exchange, processing sequence and other relevant information for the selection of cutting tools, the choice of cutting tools is optimized as a whole during machining.

  3. Human papillomavirus testing in primary cervical screening and the cut-off level for hybrid capture 2 tests

    DEFF Research Database (Denmark)

    Rebolj, Matejka; Bonde, Jesper; Njor, Sisse Helle

    2011-01-01

    To determine the trade-off between the sensitivity and the specificity for high grade cervical intraepithelial neoplasia at hybrid capture 2 cut-off values above the standard = 1 relative light units/cut-off level (rlu/co).......To determine the trade-off between the sensitivity and the specificity for high grade cervical intraepithelial neoplasia at hybrid capture 2 cut-off values above the standard = 1 relative light units/cut-off level (rlu/co)....

  4. Detection of cut-off point for rapid automized naming test in good readers and dyslexics

    Directory of Open Access Journals (Sweden)

    Zahra Soleymani

    2014-01-01

    Full Text Available Background and Aim: Rapid automized naming test is an appropriate tool to diagnose learning disability even before teaching reading. This study aimed to detect the cut-off point of this test for good readers and dyslexics.Methods: The test has 4 parts including: objects, colors, numbers and letters. 5 items are repeated on cards randomly for 10 times. Children were asked to name items rapidly. We studied 18 dyslexic students and 18 age-matched good readers between 7 and 8 years of age at second and third grades of elementary school; they were recruited by non-randomize sampling into 2 groups: children with developmental dyslexia from learning disabilities centers with mean age of 100 months, and normal children with mean age of 107 months from general schools in Tehran. Good readers selected from the same class of dyslexics.Results: The area under the receiver operating characteristic curve was 0.849 for letter naming, 0.892 for color naming, 0.971 for number naming, 0.887 for picture naming, and 0.965 totally. The overall sensitivity and specificity was 1 and was 0.79, respectively. The highest sensitivity and specificity were related to number naming (1 and 0.90, respectively.Conclusion: Findings showed that the rapid automized naming test could diagnose good readers from dyslexics appropriately.

  5. [Determination of trichlorobenzenes in water-based cutting fluids and wastewater of machining using dispersive liquid-liquid microextraction-gas chromatography/mass spectrometry].

    Science.gov (United States)

    Shen, Haoyu; Zhao, Yonggang; Huai, Mingmin; Jiang, Hailiang

    2009-01-01

    The determination of trichlorobenzenes (TCBs) in water-based cutting fluids and wastewater of machining has been carried out. A gas chromatography/mass spectrometry (GC/ MS) method with selected ion monitoring (SIM) mode was employed. The target analyte was extracted from the matrix using dispersive liquid-liquid microextraction. Comparing with gas chromatography/electronic capture detection (GC/ECD) coupled with traditional sample preparation procedures, e.g. head-space extraction, liquid-liquid extraction and solid-phase extraction, the present method was accurate with broader linear range, better enrichment property, better replicability, easier to be operated and less interference. Overall recoveries were 94.7% - 104.3% with the relative standard deviations (RSDs) of at 2.3% - 7.8%. The detective limits for 1,3,5-, 1,2,4- and 1,2,3-trichlorobenzene were 2.0, 6.0 and 3.0 microg/L, respectively. The parameters, such as the nature and volume of extraction solvent, dispersive solvent, extraction time and salt effect, were studied and optimized. Some important factors, e.g., the concentration of common used additives in water-based cutting fluids, which may affect the recoveries and replicabilities for the determination of trichlorobenzenes, have been investigated. The result showed that no significant effects have been observed when the concentrations of NaNO2 and polyethylene glycol (PEG) were up to 1.0%. The present method has been applied for the determination of the trichlorobenzenes in 4 real samples. The result showed that two of them were found to contain these trichlorobenzenes. The TCBs in the samples were 0.15 - 1.67 mg/L.

  6. 切碎灭茬还田机的研制%Development of Stalk Cutting and Returning-back-to-field Machine

    Institute of Scientific and Technical Information of China (English)

    李宝凤; 孔德安; 刘杰

    2009-01-01

    国家专利产品4JQM-110型玉米秸秆切碎灭茬还田机,配套动力50-80马力拖拉机,后置双行作业,结构原理独特,利用卧式高速旋转刀,同时完成秸秆切碎和灭茬保墒复式作业,属国内独创.经省级农机专家鉴定,技术属国际领先.灭茬机构模仿人工用钣镢收获玉米秸秆的过程,把砍切刀设计成卧式高速旋转刀,使收获玉米秸秆的过程高速连续化,完成灭茬覆土保墒作业;秸秆切碎机构模仿人工用铡刀铡切玉米秸秆的过程把切刀设计成卧式高速旋转刀,使切碎秸秆过程高速连续化完成秸秆切碎作业.%The national patent product 4JQM-110 maize stalk cutting and returning-back-to-field machine is equipped with 50-80phs tractor, rear mounted with double-row working. Its structure and principle is the first created in the country: with horizontal high-speed rotary tool, the work of stalk cutting and returning-to-field is finished simultaneously. Appraised by provincial experts of agricultural machinery, this technology also leads in the world.

  7. 精密切削刀具磨损监控系统设计%Designing of test and control system on tools wear in precision cutting

    Institute of Scientific and Technical Information of China (English)

    马廉洁

    2011-01-01

    设计了刀具磨损检测控制系统,采用EPF10K10TC144-4主控芯片、位移传感器,采用分布式算法编制了控制软件并进行了系统仿真.将数据输入到CNC系统,修改刀具参数,并在数控车床上进行了切削实验.对比研究结果表明,该系统避免了人工检测误差、机床频繁停机,减少了换刀次数和重新对刀引入的二次误差,延长了刀具有效使用时间,且加工效率、加工精度、产品合格率都有明显提高.%The test and control system was designed on tools wear, it selected EPF10K10TC144-4 type controlling chip, displacement sensor, the control software was programmed using distributed algorithm, and system simulation was carried out. The data was input into the CNC system, tools parameters were modified. The cutting experiment was carried out in turning machine. The results of comparing study indicate that the manual examination errors and machine tools on-and-off frequently are avoided, the quadric errors introduced by the number of change tools and re-adjust tools are reduced, the effective time of using the tools was extended, in addition , machining efficiency, machining precision and product qualification rate have been obviously improved.

  8. Improving fault coverage and minimising the cost of fault identification when testing from finite state machines

    OpenAIRE

    Guo, Qiang

    2006-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Software needs to be adequately tested in order to increase the confidence that the system being developed is reliable. However, testing is a complicated and expensive process. Formal specification based models such as finite state machines have been widely used in system modelling and testing. In this PhD thesis, we primarily investigate fault detection and identification when testing from f...

  9. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generate

  10. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is

  11. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generate

  12. Wire electric-discharge machining and other fabrication techniques

    Science.gov (United States)

    Morgan, W. H.

    1983-01-01

    Wire electric discharge machining and extrude honing were used to fabricate a two dimensional wing for cryogenic wind tunnel testing. Electric-discharge cutting is done with a moving wire electrode. The cut track is controlled by means of a punched-tape program and the cutting feed is regulated according to the progress of the work. Electric-discharge machining involves no contact with the work piece, and no mechanical force is exerted. Extrude hone is a process for honing finish-machined surfaces by the extrusion of an abrasive material (silly putty), which is forced through a restrictive fixture. The fabrication steps are described and production times are given.

  13. Instrumented impact testing machine with reduced specimen oscillation effects

    Science.gov (United States)

    Rintamaa, R.; Ranka, K.; Wallin, K.; Ikonen, K.; Talja, H.; Kotilainen, H.; Sirkkola, E.

    1984-07-01

    A pendulum-type instrumented Charpy test apparatus based on inverted test geometry was developed. Geometry inversion reduces inertia load and specimen oscillation effects. Initial impact energy is double that of standard (300 J) impact testers, allowing the use of larger (10 x 20 x 110 mm) bend specimens than normal Charpy specimens. The rotation axis in the three point bending is nearly stationary, making COD-measurements possible. Inertia effects and specimen oscillations are compared with the conventional tester, and using an analytical finite element model for Charpy V-notch specimens. Better performance for the inverted geometry is reported.

  14. Verification test results of a cutting technique for the ITER blanket cooling pipes

    Energy Technology Data Exchange (ETDEWEB)

    Shigematsu, Soichiro, E-mail: shigematsu.soichiro@jaea.go.jp [Japan Atomic Energy Agency, 801-1 Mukoyama, Naka, Ibaraki (Japan); Tanigawa, Hisashi; Aburadani, Atsushi; Takeda, Nobukazu; Kakudate, Satoshi [Japan Atomic Energy Agency, 801-1 Mukoyama, Naka, Ibaraki (Japan); Mori, Seiji; Nakahira, Masataka; Raffray, Rene; Merola, Mario [ITER Organization, Route de Vinon sur Verdon, 13115 St Paul-lez-Durance (France)

    2012-08-15

    For replacement of the first wall (FW) of the international thermonuclear experimental reactor (ITER), cutting and welding tools for the cooling pipes must be able to access a pipe from the surface side of the FW and cut/weld the pipe from the inside the cooling pipe (inner diameter: 42.72 mm, thickness: 2.77 mm). The cutting tool for the pipe end is required to cut a flat plate circularly from the surface side of the FW (cutting diameter: approximately 44 mm, plate thickness: 5 mm). To determine the specifications for both the tools and the blanket hydraulic connections, the ITER Organization (IO) and the Japan Domestic Agency (JADA) conducted research and development activities regarding the FW replacement. This paper describes the current status of the development of cutting tools for the cooling pipe connection.

  15. Design and production of a novel sand materials strength testing machine for foundry applications

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

    2012-01-01

    testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer...... with a commercial PC based-control and data acquisition software. The testing conditions and operations are specified in the user interface and the data acquisition is made according to specifications. The force and displacements were calibrated to ensure consistency and reliability of the measurement data...

  16. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mark Pickell; Len Volk; Mike Volk; Lei Zhou; Zhu Chen; Crystal Redden; Aimee Washington

    2003-07-30

    This Quarter has been divided between running experiments and the installation of the drill-pipe rotation system. In addition, valves and piping were relocated, and three viewports were installed. Detailed design work is proceeding on a system to elevate the drill-string section. Design of the first prototype version of a Foam Generator has been finalized, and fabrication is underway. This will be used to determine the relationship between surface roughness and ''slip'' of foams at solid boundaries. Additional cups and rotors are being machined with different surface roughness. Some experiments on cuttings transport with aerated fluids have been conducted at EPET. Theoretical modeling of cuttings transport with aerated fluids is proceeding. The development of theoretical models to predict frictional pressure losses of flowing foam is in progress. The new board design for instrumentation to measure cuttings concentration is now functioning with an acceptable noise level. The ultrasonic sensors are stable up to 190 F. Static tests with sand in an annulus indicate that the system is able to distinguish between different sand concentrations. Viscometer tests with foam, generated by the Dynamic Test Facility (DTF), are continuing.

  17. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    DaveDoerwald; ThomasKrug; RoelTietema; Wei-MingSim; QuanshunLuo; PapkenHovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer. Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  18. New Tool Coatings for Light Metal Cutting

    Institute of Scientific and Technical Information of China (English)

    Dave Doerwald; Thomas Krug; Roel Tietema; Wei-Ming Sim; Quanshun Luo; Papken Hovsepian

    2004-01-01

    New carbon based coatings have been developed for cutting of light metals such as aluminum. These coatings can be used either directly on the tool or as topcoating combined with another hard base coating. Cutting tests show that the coating gives good performance for materials that tend to stick to the cutting tools, such as aluminium alloys, because of the substantial reduction of appearance of the so-called built-up edge (BUE). This results in a longer life time of the tool and smoother surface finish of the cut made in the work-piece material. Especially in dry machining and deep hole drilling this coating performed very well. An overview of the properties and initial cutting results of this coating will be presented. This paper will also present results from recent industrial field tests carried out by a leading European aerospace manufacturer.Cutting forces, BUE formation and surface roughness data will be presented to explain the cutting process during dry machining.

  19. Comparative investigation of partial least squares discriminant analysis and support vector machines for geological cuttings identification using laser-induced breakdown spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Ye; Wang, Zhennan [Optics and Optoelectronics Laboratory, Ocean University of China, Qingdao, Shandong 266100 (China); Han, Xiaoshuang [Optics and Optoelectronics Laboratory, Ocean University of China, Qingdao, Shandong 266100 (China); College of Electronic Information Engineering, Inner Mongolia University, Hohhot, Inner Mongolia 010021 (China); Hou, Huaming [Optics and Optoelectronics Laboratory, Ocean University of China, Qingdao, Shandong 266100 (China); Zheng, Ronger, E-mail: rzheng@ouc.edu.cn [Optics and Optoelectronics Laboratory, Ocean University of China, Qingdao, Shandong 266100 (China)

    2014-12-01

    With the hope of applying laser-induced breakdown spectroscopy (LIBS) to the geological logging field, a series of cutting samples were classified using LIBS coupled with chemometric methods. In this paper, we focused on a comparative investigation of the linear PLS-DA method and non-linear SVM method. Both the optimal PLS-DA model and SVM model were built by the leave-one-out cross-validation (LOOCV) approach with the calibration LIBS spectra, and then tested by validation spectra. We show that the performance of SVM is significantly better than PLS-DA because of its ability to address the non-linear relationships in LIBS spectra, with a correct classification rate of 91.67% instead of 68.34%, and an unclassification rate of 3.33% instead of 28.33%. To further improve the classification accuracy, we then designed a new classification approach by the joint analysis of PLS-DA and SVM models. With this method, 95% of the validation spectra are correctly classified and no unclassified spectra are observed. This work demonstrated that the coupling of LIBS with the non-linear SVM method has great potential to be used for on-line classification of geological cutting samples, and the combination of PLS-DA and SVM enables the cuttings identification with an excellent performance. - Highlights: • The geological cuttings were classified using LIBS coupled with chemometric methods. • The non-linear SVM showed significantly better performance than PLS-DA. • The joint analysis of PLS-DA and SVMs provided an excellent accuracy of 95%.

  20. A Study on Ultrasonic Elliptical Vibration Cutting of Inconel 718

    Directory of Open Access Journals (Sweden)

    Zhao Haidong

    2016-01-01

    Full Text Available Inconel 718 is a kind of nickel-based alloys that are widely used in the aerospace and nuclear industry owing to their high temperature mechanical properties. Cutting of Inconel 718 in conventional cutting (CC is a big challenge in modern industry. Few researches have been studied on cutting of Inconel 718 using single point diamond tool applying the UEVC method. This paper shows an experimental study on UEVC of Inconel 718 by using polycrystalline diamond (PCD coated tools. Firstly, cutting tests have been carried out to study the effect of machining parameters in the UEVC in terms of surface finish and flank wear during machining of Inconel 718. The tests have clearly shown that the PCD coated tools in cutting of Inconel 718 by the UEVC have better performance at 0.1 mm depth of cut as compared to the lower 0.05 mm depth of cut and the higher 0.12 or 0.15 mm depth of cut. Secondly, like CC method, the cutting performance in UEVC increases with the decrease of the feed rate and cutting speed. The CC tests have also been carried out to compare performance of CC with UEVC method.

  1. Applied machining technology

    CERN Document Server

    Tschätsch, Heinz

    2010-01-01

    Machining and cutting technologies are still crucial for many manufacturing processes. This reference presents all important machining processes in a comprehensive and coherent way. It includes many examples of concrete calculations, problems and solutions.

  2. Laser cutting plastic materials

    Energy Technology Data Exchange (ETDEWEB)

    Van Cleave, R.A.

    1980-08-01

    A 1000-watt CO/sub 2/ laser has been demonstrated as a reliable production machine tool for cutting of plastics, high strength reinforced composites, and other nonmetals. More than 40 different plastics have been laser cut, and the results are tabulated. Applications for laser cutting described include fiberglass-reinforced laminates, Kevlar/epoxy composites, fiberglass-reinforced phenolics, nylon/epoxy laminates, ceramics, and disposable tooling made from acrylic.

  3. Effect of Moisture Content of Paper Material on Laser Cutting

    Science.gov (United States)

    Stepanov, Alexander; Saukkonen, Esa; Piili, Heidi; Salminen, Antti

    Laser technology has been used in industrial processes for several decades. The most advanced development and implementation took place in laser welding and cutting of metals in automotive and ship building industries. However, there is high potential to apply laser processing to other materials in various industrial fields. One of these potential fields could be paper industry to fulfill the demand for high quality, fast and reliable cutting technology. Difficulties in industrial application of laser cutting for paper industry are associated to lack of basic information, awareness of technology and its application possibilities. Nowadays possibilities of using laser cutting for paper materials are widened and high automation level of equipment has made this technology more interesting for manufacturing processes. Promising area of laser cutting application at paper making machines is longitudinal cutting of paper web (edge trimming). There are few locations at a paper making machine where edge trimming is usually done: wet press section, calender or rewinder. Paper web is characterized with different moisture content at different points of the paper making machine. The objective of this study was to investigate the effect of moisture content of paper material on laser cutting parameters. Effect of moisture content on cellulose fibers, laser absorption and energy needed for cutting is described as well. Laser cutting tests were carried out using CO2 laser.

  4. Cutting performance orthogonal test of single plane puncture biopsy needle based on puncture force

    Science.gov (United States)

    Xu, Yingqiang; Zhang, Qinhe; Liu, Guowei

    2017-04-01

    Needle biopsy is a method to extract the cells from the patient's body with a needle for tissue pathological examination. Many factors affect the cutting process of soft tissue, including the geometry of the biopsy needle, the mechanical properties of the soft tissue, the parameters of the puncture process and the interaction between them. This paper conducted orthogonal experiment of main cutting parameters based on single plane puncture biopsy needle, and obtained the cutting force curve of single plane puncture biopsy needle by studying the influence of the inclination angle, diameter and velocity of the single plane puncture biopsy needle on the puncture force of the biopsy needle. Stage analysis of the cutting process of biopsy needle puncture was made to determine the main influencing factors of puncture force during the cutting process, which provides a certain theoretical support for the design of new type of puncture biopsy needle and the operation of puncture biopsy.

  5. NUMERICAL MODELING OF MULTICYLINDER ELECTRO-HYDRAULIC SYSTEM AND CONTROLLER DESIGN FOR SHOCK TEST MACHINE

    Institute of Scientific and Technical Information of China (English)

    CHU Deying; ZHANG Zhiyi; WANG Gongxian; HUA Hongxing

    2007-01-01

    A high fidelity dynamic model of a high-energy hydraulically-actuated shock test machine for heavy weight devices is presented to satisfy the newly-built shock resistance standard and simulate the actual underwater explosion environments in laboratory as well as increase the testing capability of shock test machine. In order to produce the required negative shock pulse in the given time duration, four hydraulic actuators are utilized. The model is then used to formulate an advanced feedforward controller for the system to produce the required negative waveform and to address the motion synchronization of the four cylinders. The model provides a safe and easily controllable way to perform a "virtual testing" before starting potentially destructive tests on specimen and to predict performance of the system. Simulation results have demonstrated the effectiveness of the controller.

  6. Study on the PcBN cutting tools proprerties during hardened steel machining%PcBN加工淬硬钢刀具材料的研究

    Institute of Scientific and Technical Information of China (English)

    李启泉; 张旺玺

    2011-01-01

    PcBN cutting tool materials were prepared using two kinds of binder and in three different concentrations of cBN . Through cutting experiment on hardened steel , it was found that cBN concentration played a key role on the performances of PcBN. After cutting for the same distance, PcBN tools of low concentration had smaller amount of flank wear. SEM observation revealed that CoAl alloy powder improved the density of the PcBN tool material. Based on the results of wear resistance test , it is suggested that the technical indicators of wear test for PCD is not suitable for PcBN.%介绍了立方氮化硼刀具材料( PcBN)的制备过程,并制备了六种不同配方的样品加工淬硬钢.通过切削实验和性能检测,发现PcBN刀片在加工淬硬钢时cBN浓度起着关键作用,切削同样的路程,低浓度PcBN的后刀面磨损量小.经扫描电镜观察,CoAl合金粉能够提高PcBN烧结刀具材料的致密度.测量耐磨性时,证明用于金刚石复合片PCD性能检测的磨耗比技术指标不适用于PcBN材料的检测.

  7. Physicists purchase materials testing machine in support of pioneering particle physics experiments

    CERN Multimedia

    Sharpe, Suzanne

    2007-01-01

    "The particle physics group at Liverpool University has purchased an LRXPlus singlecolumn materials testing machine from Lloyd Instruments, which will be used to help characterise the carbon-fibre support frames for detectors used for state-of-the-art particle physics experiments." (1 page)

  8. Improved method for SNR prediction in machine-learning-based test

    NARCIS (Netherlands)

    Sheng, Xiaoqin; Kerkhoff, Hans G.

    2010-01-01

    This paper applies an improved method for testing the signal-to-noise ratio (SNR) of Analogue-to-Digital Converters (ADC). In previous work, a noisy and nonlinear pulse signal is exploited as the input stimulus to obtain the signature results of ADC. By applying a machine-learning-based approach, th

  9. Improved method for SNR prediction in machine-learning-based test

    NARCIS (Netherlands)

    Sheng, Xiaoqin; Kerkhoff, Hans G.

    2010-01-01

    This paper applies an improved method for testing the signal-to-noise ratio (SNR) of Analogue-to-Digital Converters (ADC). In previous work, a noisy and nonlinear pulse signal is exploited as the input stimulus to obtain the signature results of ADC. By applying a machine-learning-based approach, th

  10. Application of distance-coded reference measuring system on rotary swivel drive of the 3D laser cutting machine%距离编码测量装置在三维激光切割机上的应用

    Institute of Scientific and Technical Information of China (English)

    翟东升; 钟昇; 洪超

    2013-01-01

    The application method of distance-coded reference measuring system on rotary swivel drive of the 3D laser cutting machine has been introduced in the text. The above method and conclusion provide reference for the application of distance-coded reference measuring system on other machine tools.%本文主要介绍带距离编码参考点标记的测量装置在三维激光切割机旋转机构上的应用方法,可为距离编码测量装置的应用提供参考.

  11. ELISA Cut-off Point for the Diagnosis of Human Brucellosis; a Comparison with Serum Agglutination Test

    Directory of Open Access Journals (Sweden)

    Anahita Sanaei Dashti

    2012-03-01

    Full Text Available Background: Brucellosis is a world-wide disease, which has a diverse clinical manifestation, and its diagnosis has to be proven by laboratory data. Serum agglutination test (SAT is the most-widely used test for diagnosing brucellosis. The enzyme linked immunosorbent assay (ELISA can also determine specific antibody classes against brucella. It is a sensitive, simple and rapid test, which could be an acceptable alternative to SAT with fewer limitations, however, like any other new test it should be further evaluated and standardized for various populations. This study was planned to determine an optimal cut-off point, for ELISA which would offer maximum sensitivity and specificity for the test when compared to SAT.Methods: Four hundred and seven patients with fever and other compatible symptoms of brucellosis were enrolled in the study. Serum agglutination test, 2-Mercaptoethanol test, and ELISA were performed on their sera. Results: The cut-off point of 53 IU/ml of ELISA-IgG yielded the maximal sensitivity and specificity comparing to the other levels of ELISA-IgG, and was considered the best cut off-point of ELISA-IgG to diagnose acute brucellosis. At this cut-off, the sensitivity, specificity, positive predictive value, negative predictive value, positive likelihood ratio, and negative likelihood ratio were 84.09%, 85.38%, 62.20, 94.90, 5.75, 0.18, respectively.Conclusion: The best cut-off point of ELISA-IgG is 53 IU/ml, which yields the maximal sensitivity and specificity to diagnose acute brucellosis.

  12. Testes cutâneos de hipersensibilidade imediata com o evoluir da idade Positive skin test and age

    Directory of Open Access Journals (Sweden)

    Wilma Carvalho Neves Forte

    2001-04-01

    Full Text Available OBJETIVO: avaliação da positividade aos testes cutâneos de hipersensibilidade imediata em crianças com asma brônquica e/ou rinite alérgica em diferentes faixas etárias. CASUÍSTICA E MÉTODOS: foi observada a positividade aos testes cutâneos de hipersensibilidade imediata, por testes de puntura, frente a diferentes alérgenos de mesma procedência: poeira total e Dermatophagóides sp, Dermatophagoides pteronyssinus, Dermatophagoides farinae e Blomia tropicalis, Penicillium sp, Alternaria alternata, Cladosporium herbarium, Aspergillus fumigatus, grama bermuda, capim de pasto, epitélio de cão, epitélio de gato, penas, Blatella germanica, lã. Foram selecionadas 713 crianças divididas em grupos conforme a faixa etária: grupo I (6 a 11 meses, II (1 a 3 anos e 11 meses, III (4 a 8 anos e 11 meses e IV (9 a 15 anos. Para análise estatística utilizou-se o cálculo do qui-quadrado. RESULTADOS: o total de diferenças significativas entre os vários grupos foi: I e II = 5; II e III = 5; II e IV = 5; III e IV = 6; I e III = 10 e I e IV = 10 CONCLUSÃO: concluiu-se que a positividade ao teste de hipersensibilidade imediata foi maior com o evoluir da idade, havendo positividade já aos doze meses de vida, sendo esta positividade significativamente maior a partir de quatro anos de idade.OBJECTIVE: to evaluate positive responses to skin tests for immediate hypersensitivity to allergens in children with asthma and rhinitis at different ages. METHOD: we observed positive skin test reactivity in prick tests using fifteen allergens of same origin (total dust and Dermatophagoides sp.; Dermatophagoides pteronyssinus; Dermatophagoides farinae; Blomia tropicalis; Penicillium sp; Alternaria alternata; Cladosporium herbarium; Aspergillus fumigatus; Bermuda grass; forage grass; dog and cat epithelia; feathers; Blatella germanica and wool. We placed 713 selected patients into different age groups - Group I: 6 to 11 months; Group II: 1 to 3 years and 11

  13. "Comparison of some Structural Analyses Methods used for the Test Pavement in the Danish Road Testing Machine

    DEFF Research Database (Denmark)

    Baltzer, S.; Zhang, W.; Macdonald, R.;

    1998-01-01

    A flexible test pavement, instrumented to measure stresses and strains in the three primary axes with the upper 400 mm of the subgrade, has been constructed and load tested in the Danish Road Testing Machine (RTM). One objective of this research, which is part of the International Pavement Subgrade...... methods used for the RTM test pavement with data from FWD testing undertaken after the construction and loading programmes. Multilayer linear elastic forward and backcalculation methods, a finite element program and MS Excel spreadsheet based methods are compared....

  14. Comparison between Genetic Algorithms and Particle Swarm Optimization Methods on Standard Test Functions and Machine Design

    DEFF Research Database (Denmark)

    Nica, Florin Valentin Traian; Ritchie, Ewen; Leban, Krisztina Monika

    2013-01-01

    , genetic algorithm and particle swarm are shortly presented in this paper. These two algorithms are tested to determine their performance on five different benchmark test functions. The algorithms are tested based on three requirements: precision of the result, number of iterations and calculation time......Nowadays the requirements imposed by the industry and economy ask for better quality and performance while the price must be maintained in the same range. To achieve this goal optimization must be introduced in the design process. Two of the best known optimization algorithms for machine design....... Both algorithms are also tested on an analytical design process of a Transverse Flux Permanent Magnet Generator to observe their performances in an electrical machine design application....

  15. Fracture tests of etched components using a focused ion beam machine

    Science.gov (United States)

    Kuhn, Jonathan L.; Fettig, Rainer K.; Moseley, Samuel H., Jr.; Kutyrev, Alexander S.; Orloff, Jon

    2000-08-01

    Many optical MEMS device designs involve large arrays of thin (0.5 to 1 (mu) m) components subjected to high stresses due to cyclic loading. These devices are fabricated from a variety of materials, and the properties strongly depend on size and processing. Our objective is to develop standard and convenient test methods that can be used to measure the properties of large numbers of witness samples, for every device we build. In this work we explore a variety of fracture tests configurations for 0.5 (mu) m thick silicon nitride membranes machined using the Reactive Ion Etching (RIE) process. Testing was completed using an FEI 620 dual focused ion beam milling machine. Static loads were applied using a probe, and dynamic loads were applied through a piezo-electric stack mounted at the base of the probe. Results from the tests are presented and compared, and application for predicting fracture probability of large arrays of devices are considered.

  16. Comparison between Genetic Algorithms and Particle Swarm Optimization Methods on Standard Test Functions and Machine Design

    DEFF Research Database (Denmark)

    Nica, Florin Valentin Traian; Ritchie, Ewen; Leban, Krisztina Monika

    2013-01-01

    , genetic algorithm and particle swarm are shortly presented in this paper. These two algorithms are tested to determine their performance on five different benchmark test functions. The algorithms are tested based on three requirements: precision of the result, number of iterations and calculation time......Nowadays the requirements imposed by the industry and economy ask for better quality and performance while the price must be maintained in the same range. To achieve this goal optimization must be introduced in the design process. Two of the best known optimization algorithms for machine design....... Both algorithms are also tested on an analytical design process of a Transverse Flux Permanent Magnet Generator to observe their performances in an electrical machine design application....

  17. Torque calculation model of cutting head in shield machine and experimental study%盾构刀盘驱动扭矩计算模型及实验研究

    Institute of Scientific and Technical Information of China (English)

    邢彤; 龚国芳; 杨华勇

    2009-01-01

    In designing the power system of shield tunneling machine, a good calculation model is needed to forecast the cutter head torque in different earth layers. A torque calculation model of the cutter head in a test shield tunneling machine was presented based on the analysis of the factors and elements of the cutter head torque of the earth-pressure-balance tunneling machine, and its simulation model was built by AMESim soft. The torque characteristics in different earth layers and its change with different open area ratios of the cutter head were experimentally studied on a simulation shield test-bed and also simulated in the simulation model. The experimental results accorded with the simulation results. The torque calculation model was proved to be correct, and then the model was improved by a coefficient. Simulation shows that the torque mainly consists of the friction torque of the former ,the back and the circle face of the cutter head, and the cut torque of the slot region, the agitate torque in the soil cabin, and they are nearly 99% of the total cutter head torque.%在盾构驱动系统设计时,需要研究刀盘扭矩的准确计算模型,以便预测不同土层掘进时的刀盘驱动功率.在分析影响土压平衡盾构刀盘扭矩的因素和盾构刀盘扭矩的组成的基础上,提出了模拟试验盾构刀盘驱动扭矩的计算模型,并建立了AMESim仿真模型.在模拟盾构平台上,试验研究了盾构刀盘驱动扭矩在不同土层的特性以及刀盘扭矩与刀盘开口率的关系,与仿真结果基本一致,验证了扭矩计算模型的正确性并通过修正系数改进了该模型.进一步仿真研究表明,构成土压平衡盾构刀盘扭矩的主要组分是刀盘前表面、圆周面以及刀盘背面上的摩擦力矩,刀盘开口槽的剪切力矩和土仓内的搅动力矩所占比重约为99%.

  18. An accurate cutting machine for mechanized advance in mine workings of narrow cross-section. Maquina de ataque puntual para el avance mecanizado de galerias de carbon de pequenia seccion

    Energy Technology Data Exchange (ETDEWEB)

    Tejuca Suarez, L.M.; Gonzalez, A. (Minero Siderurgica de Ponferrada S.A., Ponferrada (Spain))

    1988-01-01

    The characteristics of Spanish coal deposits mean that the costs of coal preparation in conjunction with mining difficulties have a significant impact on mining costs. New preparation methods are one of the most important targets in Spanish research. The normal narrow galleries in Spanish coal mines, and the rock types mean that it is not possible to use fully mechanized systems. In this study a new cutting machine with a high level of accuracy was designed and developed so as to be adapted to the conditions in Spanish underground coal mines. The innovative characteristics of this machine are its extreme smallness and the relationship between its weight and the strength of its cutting arm, also a series of other design features which will help to reduce costs, and assure the validity of the exploitation of Spanish coal.

  19. Cutting system arrangement method of hard rock boring machine%硬岩掘进机破碎机构布置方法

    Institute of Scientific and Technical Information of China (English)

    毛君; 谢春雪; 梁晗; 黄华

    2013-01-01

      Hard rock roadheader is the key equipment in laneway constructions. In view of the traditional point-attack picks sever loss while breaking rocks, this paper put forward a shock and rolling breaking method which utilizes impact mechanism and a rolling mechanism to break rocks. This study analyzed the duration, the reliability and the driving efficiency on the cutter of the hard rock tunnel boring machine, and optimized the relations between the hard rock crushers using multi-disciplinary optimization method. In addition, this paper researched on factors that influence the layout of crushers which include global coordinating optimization as main factor, coordinating the optimization of parameters, the impact parameter, cutting force, cutting parameters and rock properties matching. The results of study show that the arrangement of the hard rock crusher was feasible, and it is optimal in energy consumption, tool wearing, driving efficiency and overall performance.%  针对传统镐齿破碎岩石的损耗严重,提出一种冲击滚压破碎方式。其结构采用冲击机构和滚压机构配合破碎岩石,考虑影响硬岩掘进机刀具的寿命、可靠性、掘进效率因素,采用多学科优化方法构建硬岩掘进机破碎机构布置关系,并以全局协调优化为主导,总体协调优化参数,对破碎机构的布置进行冲击参数、刀具受力、切削参数、围岩属性的匹配研究。研究结果表明:该硬岩掘进机破碎机构布置方法可行,降低了硬岩掘进机能量消耗、刀具的磨损,提高了掘进效率,使整机性能达到最优。

  20. Computer-aided Selection System for Cutting Tools and Parameters Based on Machining Features%面向加工特征的刀具和切削参数计算机辅助选择系统

    Institute of Scientific and Technical Information of China (English)

    郝传海; 刘战强; 任小平; 万熠

    2012-01-01

    Cutting tool manufacturers are facing increasing demands to supply a comprehensive advice service with relation to selection of appropriate tools and cutting parameters for a widely variety of part materials and machining features. The central element for process planning is to select the appropriate cutting tools and machining parameters, too. However, the main attention has been only paid on the part materials. It causes the mismatches between workpieces and tools. This study is to describe the development of a computer - aided selection system for cutting tools and cutting parameters based on machining features (FTCPS), which is designed to cover different component shapes including turning, milling, drilling as well as boring operation features. The kinematic link between machined surface feature with a simple icon based interface being used to input data records, and a relational database combined with data - driven method and rule - based decision logic is used to select cutting tool geometry and machining parameters for a range of machining operations. The system also utilizes mathematical model to calculate processing conditions (machining time in single path, cutting power, maximum harshness, etc. ). Process planning is completed in the end. By turning tools and turning parameters selection for example , the result shows the realization method of system. FTCPS will help the designers and manufacturing planners to select optimal set of cutting tools and cutting conditions.%切削刀具制造商面临围绕大量工件材料和加工特征为客户提供合理刀具和切削参数的现状,切削工艺规划的核心步骤也是刀具和切削参数的确定.确定刀具和切削参数一般多从零件材料角度出发,可能导致工件与刀具不匹配.文中提出面向加工特征的刀具和切削参数计算机辅助选择系统的开发.系统包括车削特征、铣削特征、钻削和镗削加工特征,系统利用特征

  1. An Experimental Study of the Cutting Forces in Metal Turning

    Directory of Open Access Journals (Sweden)

    Zoltan Iosif Korka

    2013-09-01

    Full Text Available Cutting forces are classified among the most important technological parameters in machining process. Cutting forces are the background for the evaluation of the necessary machining power, as well as for dimensioning of the tools. Cutting forces are also having a major influence on the deformation of the work piece machined, its dimensional accuracy, and machining system stability.

  2. Liquid flooded compression and expansion in scroll machines – Part II: Experimental testing and model validation

    OpenAIRE

    Bell, Ian; Lemort, Vincent; Groll, E. A.; James E. Braun; King, Galen; Horton, W. Travis

    2012-01-01

    The use of liquid-flooding in the compression and expansion of non-condensable gas in scroll compressors and expanders enables the possibility of quasi-isothermal working processes. Liquid-flooded scroll machines were installed in a fully-instrumented Liquid-Flooded Ericsson Cycle test rig to conduct entire cycle performance tests. In addition, detailed compressor and expander performance data was obtained. Oil mass fractions of up to 92% and 76% were added to the gas entering the scroll comp...

  3. Epidemiological cut-off values for Flavobacterium psychrophilum MIC data generated by a standard test protocol

    DEFF Research Database (Denmark)

    Smith, P.; Endris, R.; Kronvall, G.

    2016-01-01

    antibiotics, the data sets were of sufficient quality and quantity to allow the setting of valid epidemiological cut-off values. For these agents, the cut-off values, calculated by the application of the statistically based normalized resistance interpretation method, were ≤16 mg L-1 for erythromycin, ≤2 mg L......-1 for florfenicol, ≤0.025 mg L-1 for oxolinic acid (OXO), ≤0.125 mg L-1 for oxytetracycline and ≤20 (1/19) mg L-1 for trimethoprim/sulphamethoxazole. For ampicillin and amoxicillin, the majority of putative wild-type observations were 'off scale', and therefore, statistically valid cut-off values...... could not be calculated. For ormetoprim/sulphadimethoxine, the data were excessively diverse and a valid cut-off could not be determined. For flumequine, the putative wild-type data were extremely skewed, and for enrofloxacin, there was inadequate separation in the MIC values for putative wild-type...

  4. ENVIRONMENTALLY REDUCING OF COOLANTS IN METAL CUTTING

    Directory of Open Access Journals (Sweden)

    Veijo KAUPPINEN

    2012-11-01

    Full Text Available Strained environment is a global problem. In metal industries the use of coolant has become more problematic in terms of both employee health and environmental pollution. It is said that the use of coolant forms approximately 8 - 16 % of the total production costs.The traditional methods that use coolants are now obviously becoming obsolete. Hence, it is clear that using a dry cutting system has great implications for resource preservation and waste reduction. For this purpose, a new cooling system is designed for dry cutting. This paper presents the new eco-friendly cooling innovation and the benefits gained by using this method. The new cooling system relies on a unit for ionising ejected air. In order to compare the performance of using this system, cutting experiments were carried out. A series of tests were performed on a horizontal turning machine and on a horizontal machining centre.

  5. 技术创新助推新型陶瓷刀具在机加工中的应用优势凸显%Technology Innovation Boost New Types of Ceramic Cutting Tool in Machining Application Advantages Highlighted

    Institute of Scientific and Technical Information of China (English)

    杨忠敏

    2014-01-01

    随着新技术革命的发展,要求不断提高切削加工生产率和降低生产成本,特别是数控机床的发展,要求开发比硬质合金刀具切速更高、更耐磨的新型刀具。针对新型陶瓷切削刀具的应用前景广阔,分析了切削刀具材料的种类及其特点,研究了新型陶瓷切削刀具的性能突显,介绍了新型陶瓷切削刀具运用实例,提出了陶瓷切削刀具材料的研发应用方向。%With the development of new technology revolution ,requirements to improve machi‐ning productivity and reduce production cost ,especially the development of CNC machine tools ,to develop higher than cemented carbide cutting speed ,more new tool wear .Application prospect of the new ceramic cutting tool .Analyzes the types and characteristics of the cutting tool materials ,studies the performance of the new type of ceramic cutting tools highlight ,this paper introduces the new type of ceramic cutting tools using instance ,put forward the direction of development and application of ceramic cutting tool materials .

  6. 基于Modbus RTU协议的剪板机变频控制%Variable Frequency Control of the Cutting Machine Based on Modbus RTU Protocol

    Institute of Scientific and Technical Information of China (English)

    束长宝

    2012-01-01

    在剪板机控制系统改造中,针对原系统生产效率和加工精度低等缺点,给出了新的控制系统方案.新系统以FX2N-16MR可编程控制器核心,采用工业控制中广泛应用的Modbus RTU通信协议,利用RS-485总线,通过可编程控制器和FR-A740变频器的通讯参数设置及程序控制,实现了两者间的串行通信,满足了剪板机对钢片放卷的调速控制要求.经过数年运行表明:该系统实现了剪板机自动化控制,布线简单,抗干扰能力强,加工精度高.%This paper proposes a novel solution to the Cutting Machine control system for efficiency and resolution improvement. The new control system is implemented in a programmable controller(PLC)FX2N — 16MR;the Modbus RTU protocol is used with the RS -485 bus,which enables the communication and coordination between the PLC unit and the frequency converter. The dedicated program enables precise unfolding speed control of the material. The operation data indicates that the designed automatic system is fully functional and precise,and the wiring system is simple and reliable.

  7. Electronic Anti-cutting Function and Control-algorithm Realization of Three-servo Pillow Packaging Machine%三伺服枕式包装机电子防切功能及控制算法实现

    Institute of Scientific and Technical Information of China (English)

    于镭; 卫光

    2012-01-01

    The paper introduced the procession of new model of three-servo packaging machine and its u-nique features electronic anti-cutting function. By elaborating the principle of error-sensor and the electronic anti-cutting technology controlling algorithm, realized the electronic anti-cutting technology of three-servo packaging machine. At last the machine meets the design requirement and customs need through the practice.%介绍了目前新型三伺服枕式包装机的工作过程及其能够实现的特有功能电子防切;通过阐述错位传感器的检测原理和电子防切技术的控制算法,实现三伺服枕式包装机的电子防切功能.通过实际应用达到了设计要求,得到了用户的一致好评.

  8. The Insulation for Machines Having a High Lifespan Expectancy, Design, Tests and Acceptance Criteria Issues

    Directory of Open Access Journals (Sweden)

    Olivier Barré

    2017-02-01

    provide insurance about lifespan, nor do any insulation tests incorporate all of the operating conditions: thermal, mechanical, moisture and chemical. Even if one manufacturer uses the standards compliance to demonstrate the quality of its realization; in the end, the successful use in operation remains an objective test. Thereafter, both customer and manufacturers will use the standards while knowing that such documents cannot fully satisfy their wishes. In one 20-year historical review, the authors will highlight the duration in insulation improvements and small breakthroughs in standards writing. High lifespan machines are not the main interest of standards. A large part of this publication is dedicated to the improvements of the insulation wall to achieve the lifespan. Even if the choice of raw materials is fundamental, the understanding of ageing phenomena also leads to improvements.

  9. Laser Cutting of Different Materials

    Directory of Open Access Journals (Sweden)

    Kadir ÇAVDAR

    2013-08-01

    Full Text Available In this paper; in general potential developments and trends of a particular machining field by extensively evaluating present studies of laser beam machining have been discussed. As it is indicated below, technical literatures have been subsumed under five major headlines: Experimental studies, reviews, optimization researches of the cutting parameters, theoretical modelling studies of laser beam cutting and academic studies relating to laser cutting

  10. Fabrication and test of an axial-field HTS rotating machine with integrated magnetic coupling

    Science.gov (United States)

    Dolisy, B.; Mezani, S.; Lubin, T.; Lévêque, J.

    2017-03-01

    High temperature superconducting (HTS) electrical machines have high torque density with a very high efficiency. Torque tubes are usually used to transmit the torque from the cold to the warm environment which results in thermal losses and mechanical problems. To overcome these difficulties, we propose to transmit the torque of the HTS machine through an integrated HTS magnetic coupling. A prototype has been constructed and tested showing the effectiveness of the proposed solution. The machine and the coupling share the same HTS rotor while the torque produced by the machine is transmitted to the load via a permanent magnets rotor. This solution allows the reduction of the thermal losses and a natural protection against overload during fault. The electromagnetic design is carried out using 3D finite elements (FE). The HTS material electrical behavior is described using a power law so it was possible to determine the operating current of the HTS coils of the device. Many test results such as U(I) curves of the HTS coils, static torque, back-EMF and on-load characteristics are presented and checked by the FE computations.

  11. Development a Vision Based Seam Tracking System for None Destructive Testing Machines

    Directory of Open Access Journals (Sweden)

    Nasser moradi

    2013-04-01

    Full Text Available The automatic weld seam tracking is an important challenge in None Destructive Testing (NDT systems for welded pipe inspection. In this Study, a machine vision based seam tracker, is developed and implemented, instead of old electro-mechanical system. A novel algorithm based on the weld image centered is presented, to reduce Environment conditions and improve the seam tracking accuracy. The weld seam images are taken by a camera arranged ahead of the machine and the centered is extracted as a parameter to detect the weld position, and offset between this point and central axis is computed and used as control parameter of servomotors. Adaptive multi step segmentation t technique is employed to increase the probable of real edge of the welds and improve the line fitting accuracy. This new approach offers some important technical advantages over the existing solutions to weld seam detection: Its based on natural light and does not need any auxiliary light. The adaptive threshold segmentation technique applied, decrease Environmental lighting condition. Its accurate and stable in real time NDT testing machines. After a series of experiments in real industrial environment, it is demonstrated that accuracy of this method can improve the quality of NDT machines. The average tracking error is 1.5 pixels approximately 0.25mm..

  12. Screening for colorectal cancer: random comparison of guaiac and immunochemical faecal occult blood testing at different cut-off levels

    Science.gov (United States)

    Hol, L; Wilschut, J A; van Ballegooijen, M; van Vuuren, A J; van der Valk, H; Reijerink, J C I Y; van der Togt, A C M; Kuipers, E J; Habbema, J D F; van Leerdam, M E

    2009-01-01

    Immunochemical faecal occult blood testing (FIT) provides quantitative test results, which allows optimisation of the cut-off value for follow-up colonoscopy. We conducted a randomised population-based trial to determine test characteristics of FIT (OC-Sensor micro, Eiken, Japan) screening at different cut-off levels and compare these with guaiac-based faecal occult blood test (gFOBT) screening in an average risk population. A representative sample of the Dutch population (n=10 011), aged 50–74 years, was 1 : 1 randomised before invitation to gFOBT and FIT screening. Colonoscopy was offered to screenees with a positive gFOBT or FIT (cut-off 50 ng haemoglobin/ml). When varying the cut-off level between 50 and 200 ng ml−1, the positivity rate of FIT ranged between 8.1% (95% CI: 7.2–9.1%) and 3.5% (95% CI: 2.9–4.2%), the detection rate of advanced neoplasia ranged between 3.2% (95% CI: 2.6–3.9%) and 2.1% (95% CI: 1.6–2.6%), and the specificity ranged between 95.5% (95% CI: 94.5–96.3%) and 98.8% (95% CI: 98.4–99.0%). At a cut-off value of 75 ng ml−1, the detection rate was two times higher than with gFOBT screening (gFOBT: 1.2%; FIT: 2.5%; P<0.001), whereas the number needed to scope (NNscope) to find one screenee with advanced neoplasia was similar (2.2 vs 1.9; P=0.69). Immunochemical faecal occult blood testing is considerably more effective than gFOBT screening within the range of tested cut-off values. From our experience, a cut-off value of 75 ng ml−1 provided an adequate positivity rate and an acceptable trade-off between detection rate and NNscope. PMID:19337257

  13. Development of a Power Supply Control System for Laser Cutting Machine%一种激光切割机驱动电源控制系统设计

    Institute of Scientific and Technical Information of China (English)

    姜宇; 张承瑞; 张金泽

    2012-01-01

    提出了一种新的激光切割机的电源控制系统设计方案,该方案融入了FPGA技术,采用意法半导体公司的ARM为控制核心,优化了电路设计,增强系统整体的可靠性,从而实现了高稳定度的激光切割机电源驱动控制.采用MATLAB对参数限制条件进行拟合,简化了ARM程序.通过巴特沃斯型低通滤器对ARM输出的电压进行滤波,更好地抑制高频信号干扰,提高系统的精度.利用旋转编码器实现对参数的输入、液晶屏的显示以及整机的控制,操作简便.实际应用表明,电源控制系统具有智能化程度高、抗干扰能力强、精度高、运行稳定、操作方便、人机界面友好等优点.%The cutting-force coefficient is one of the important parameters in assessing the cutting-force of machine. The force and the elastic deformation in the processing of thin-walled workpiece machining were analyzed, and the theoretical model based on cutting-force coefficient was established. According to the force balance principle, the workpiece surface errors measured by the three-coordinate measured machine were distributed to the elastic deformation of the workpiece and tool errors. The errors were brought into the theoretical model for solving the cutting force coefficients by MATLAB tools. And cutting force predicted by the model were compared with the cutting force measured. As a result, cutting force predicted by the model fit the waveform, and close to the average of the measured cutting force.

  14. Characterizing Dust from Cutting Corian®, a Solid-Surface Composite Material, in a Laboratory Testing System.

    Science.gov (United States)

    Qi, Chaolong; Echt, Alan; Murata, Taichi K

    2016-06-01

    We conducted a laboratory test to characterize dust from cutting Corian(®), a solid-surface composite material, with a circular saw. Air samples were collected using filters and direct-reading instruments in an automatic laboratory testing system. The average mass concentrations of the total and respirable dusts from the filter samples were 4.78±0.01 and 1.52±0.01mg cm(-3), respectively, suggesting about 31.8% mass of the airborne dust from cutting Corian(®) is respirable. Analysis of the metal elements on the filter samples reveals that aluminum hydroxide is likely the dominant component of the airborne dust from cutting Corian(®), with the total airborne and respirable dusts containing 86.0±6.6 and 82.2±4.1% aluminum hydroxide, respectively. The results from the direct-reading instruments confirm that the airborne dust generated from cutting Corian(®) were mainly from the cutting process with very few particles released from the running circular saw alone. The number-based size distribution of the dusts from cutting Corian(®) had a peak for fine particles at 1.05 µm with an average total concentration of 871.9 particles cm(-3), and another peak for ultrafine particles at 11.8nm with an average total concentration of 1.19×10(6) particles cm(-3) The small size and high concentration of the ultrafine particles suggest additional investigation is needed to study their chemical composition and possible contribution to pulmonary effect.

  15. Design, Construction and Testing Of a Multipurpose Brick/Block Moulding Machine

    Directory of Open Access Journals (Sweden)

    S.O. Yakubu

    2015-02-01

    Full Text Available The provision of shelter is one the most basic demand of a Man all over the World. It is one the most important challenges a man faces in his life. The problem of good shelter varies from place to place. A good shelter provides, first and foremost Security and Privacy. In the developed world the problem is less pronounced, but in the developing nation like Nigeria, the problem of shelter is more pronounced. There is about eighteen (18 million housing units’ deficit in Nigeria. One of the most important materials used for building of a shelter is block/brick, but majority of the people cannot afford these materials (blocks or bricks due high cost. Therefore, the production of high quality and affordable blocks/bricks is paramount to solving housing problems in developing countries especially in Nigeria. Thus, this research focused on design construction and testing of a multipurpose machine that produces high quality blocks/bricks for low cost housing. That is, for low income communities/earners. The constructed motorized compressive earth brick (CEB/block making machine can produce on average a total of 2,215 bricks per day and 950 blocks per day. The cost of production of the machine was two hundred and eighty six thousand, eight hundred ninety (N286, 890.00 naira only. Whereas, the most common high-tech motorized CEB machine in Nigeria (Hydraform® with an average capacity of about 3,000 bricks per day costs about six million naira (N6,000,000.00K only. Thus, the machine is very affordable for small scale enterprise (SME. In other words, bricks or blocks produced by using this machine are relatively cheap and affordable for those in the rural areas and for low income earners.

  16. Wear and cutting performance of diamond composite material-a comparison with tungsten carbide

    Institute of Scientific and Technical Information of China (English)

    LI Xing-sheng; J. N. Boland

    2004-01-01

    A series of wear and rock cutting tests were undertaken to assess the wear and cutting performance of a thermally stable diamond composite (TSDC). The wear tests were conducted on a newly designed wear testing rig in which a rotating aluminium oxide grinding wheel is turned (also known as machined) by the testing tool element.The rock cutting tests were performed on a linear rock-cutting planer. The thrust and cutting forces acting on the tool were measured during these tests. A tungsten carbide element was also studied for comparative purposes. The wear coefficients of both materials were used to evaluate wear performance while cutting performance was assessed by tool wear and the rates of increase in forces with cutting distance.

  17. 顺铣与逆铣的比较及铣床改进建议%Comparison of Climb-milling to Up-cut-milling and Suggestions on Improving Milling Machine

    Institute of Scientific and Technical Information of China (English)

    王敏之

    2012-01-01

    阐述了顺铣与逆铣的不同特点.指出普通铣床纵向进给机构普遍采用滑动丝杠限制了运用顺铣法的结构性缺陷.提出机床厂可将普通铣床的纵向进给机构改装成滚珠丝杠的建议,使之发挥更好的作用.%The difference between the climb-milling and the up-cut-milling was elaborated. The structural defect was pointed out that the use of the climb-milling method was limited by the level sliding feed mechanism of ordinary milling machine. It is proposed that the level feed mechanism of ordinary milling machine in the machine tool plant can be modified into ball screw pair, so that a greater economic efficiency is played by it.

  18. Cutting Path Planning for Ruled Surface Impellers

    Institute of Scientific and Technical Information of China (English)

    Liang Quan; Wang Yongzhang; Fu Hongya; Han Zhenyu

    2008-01-01

    At present, most commercial computer-aided manufacturing (CAM) systems are deficient in efficiency and performances on generating tool path during machining impellers. To solve the problem, this article develops a special software to plan cutting path for ruled surface impellers. An approximation algorithm to generate cutting path for machining integral ruled surface impellers is proposed. By fitting sampling data points of an impeller blade into a curve, a model of ruled surface blade of an impeller is built up. Furthermore, by calculating the points where the cutter axis vector intersects the flee-form hub surface of an impeller, problems about, for instance, the ambiguity in calculation and machining the wide blade surface with a short flute cutter are solved. Finally, an integral impeller cutting path is planned by way of an integrated cutter location control algorithm. Simulation and machining tests with an impeller are performed on a 5-axis computer numerically controlled (CNC) mill machine, which shows the feasibility of the proposed algorithm.

  19. Do leaf cutting ants cut undetected? Testing the effect of ant-induced plant defences on foraging decisions in Atta colombica.

    Science.gov (United States)

    Kost, Christian; Tremmel, Martin; Wirth, Rainer

    2011-01-01

    Leaf-cutting ants (LCAs) are polyphagous, yet highly selective herbivores. The factors that govern their selection of food plants, however, remain poorly understood. We hypothesized that the induction of anti-herbivore defences by attacked food plants, which are toxic to either ants or their mutualistic fungus, should significantly affect the ants' foraging behaviour. To test this "induced defence hypothesis," we used lima bean (Phaseolus lunatus), a plant that emits many volatile organic compounds (VOCs) upon herbivore attack with known anti-fungal or ant-repellent effects. Our results provide three important insights into the foraging ecology of LCAs. First, leaf-cutting by Atta ants can induce plant defences: Lima bean plants that were repeatedly exposed to foraging workers of Atta colombica over a period of three days emitted significantly more VOCs than undamaged control plants. Second, the level to which a plant has induced its anti-herbivore defences can affect the LCAs' foraging behaviour: In dual choice bioassays, foragers discriminated control plants from plants that have been damaged mechanically or by LCAs 24 h ago. In contrast, strong induction levels of plants after treatment with the plant hormone jasmonic acid or three days of LCA feeding strongly repelled LCA foragers relative to undamaged control plants. Third, the LCA-specific mode of damaging leaves allows them to remove larger quantities of leaf material before being recognized by the plant: While leaf loss of approximately 15% due to a chewing herbivore (coccinelid beetle) was sufficient to significantly increase VOC emission levels after 24 h, the removal of even 20% of a plant's leaf area within 20 min by LCAs did not affect its VOC emission rate after 24 h. Taken together, our results support the "induced defence hypothesis" and provide first empirical evidence that the foraging behaviour of LCAs is affected by the induction of plant defence responses.

  20. Prioritizing individual genetic variants after kernel machine testing using variable selection.

    Science.gov (United States)

    He, Qianchuan; Cai, Tianxi; Liu, Yang; Zhao, Ni; Harmon, Quaker E; Almli, Lynn M; Binder, Elisabeth B; Engel, Stephanie M; Ressler, Kerry J; Conneely, Karen N; Lin, Xihong; Wu, Michael C

    2016-12-01

    Kernel machine learning methods, such as the SNP-set kernel association test (SKAT), have been widely used to test associations between traits and genetic polymorphisms. In contrast to traditional single-SNP analysis methods, these methods are designed to examine the joint effect of a set of related SNPs (such as a group of SNPs within a gene or a pathway) and are able to identify sets of SNPs that are associated with the trait of interest. However, as with many multi-SNP testing approaches, kernel machine testing can draw conclusion only at the SNP-set level, and does not directly inform on which one(s) of the identified SNP set is actually driving the associations. A recently proposed procedure, KerNel Iterative Feature Extraction (KNIFE), provides a general framework for incorporating variable selection into kernel machine methods. In this article, we focus on quantitative traits and relatively common SNPs, and adapt the KNIFE procedure to genetic association studies and propose an approach to identify driver SNPs after the application of SKAT to gene set analysis. Our approach accommodates several kernels that are widely used in SNP analysis, such as the linear kernel and the Identity by State (IBS) kernel. The proposed approach provides practically useful utilities to prioritize SNPs, and fills the gap between SNP set analysis and biological functional studies. Both simulation studies and real data application are used to demonstrate the proposed approach.

  1. Influence of Motion Errors of Feed Drive Systems on Machined Surface

    Science.gov (United States)

    Nishio, Kentaro; Sato, Ryuta; Shirase, Keiichi

    The purpose of this study is to clarify the relationship between the dynamic motion errors of feed drive systems and the machined surfaces. To achieve this purpose, a simulation method for a machined surface by peripheral milling is proposed. In the proposed method, the motion errors of a feed drive system and the machined surface are simulated based on tool diameter, number of flutes, spindle speed, and feed speed. In addition, to clarify the correctness of the proposed method, actual cutting tests are carried out. In the cutting tests, the control parameters of the machine tool are intentionally changed to obtain the motion errors. As the results of the cutting tests, it is confirmed that the influence of the motion errors of feed drive systems on machined surface can be predicted by the proposed simulation method. The relationship between the motion errors and machined surfaces is also examined based on the simulations.

  2. Machine learning for radioxenon event classification for the Comprehensive Nuclear-Test-Ban Treaty

    Energy Technology Data Exchange (ETDEWEB)

    Stocki, Trevor J., E-mail: trevor_stocki@hc-sc.gc.c [Radiation Protection Bureau, 775 Brookfield Road, A.L. 6302D1, Ottawa, ON, K1A 1C1 (Canada); Li, Guichong; Japkowicz, Nathalie [School of Information Technology and Engineering, University of Ottawa, 800 King Edward Avenue, Ottawa, ON, K1N 6N5 (Canada); Ungar, R. Kurt [Radiation Protection Bureau, 775 Brookfield Road, A.L. 6302D1, Ottawa, ON, K1A 1C1 (Canada)

    2010-01-15

    A method of weapon detection for the Comprehensive nuclear-Test-Ban-Treaty (CTBT) consists of monitoring the amount of radioxenon in the atmosphere by measuring and sampling the activity concentration of {sup 131m}Xe, {sup 133}Xe, {sup 133m}Xe, and {sup 135}Xe by radionuclide monitoring. Several explosion samples were simulated based on real data since the measured data of this type is quite rare. These data sets consisted of different circumstances of a nuclear explosion, and are used as training data sets to establish an effective classification model employing state-of-the-art technologies in machine learning. A study was conducted involving classic induction algorithms in machine learning including Naive Bayes, Neural Networks, Decision Trees, k-Nearest Neighbors, and Support Vector Machines, that revealed that they can successfully be used in this practical application. In particular, our studies show that many induction algorithms in machine learning outperform a simple linear discriminator when a signal is found in a high radioxenon background environment.

  3. Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25

    Science.gov (United States)

    2016-04-01

    nozzle design is the subject of a patent disclosure . Another source of the poor material properties of the cold-sprayed Biodur tubes was the fact...Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25 by William S de Rosset and Sean Fudger Weapons and Materials Research...SUPPLEMENTARY NOTES 14. ABSTRACT Two M240B barrel blanks were processed with the Gun Liner Emplacement with an Elastomeric Material procedure

  4. NANOSCALE CUTTING OF MONOCRYSTALLINE SILICON USING MOLECULAR DYNAMICS SIMULATION

    Institute of Scientific and Technical Information of China (English)

    LI Xiaoping; CAI Minbo; RAHMAN Mustafizur

    2007-01-01

    It has been found that the brittle material, monocrystalline silicon, can be machined in ductile mode in nanoscale cutting when the tool cutting edge radius is reduced to nanoscale and the undeformed chip thickness is smaller than the tool edge radius. In order to better understand the mechanism of ductile mode cutting of silicon, the molecular dynamics (MD) method is employed to simulate the nanoscale cutting of monocrystalline silicon. The simulated variation of the cutting forces with the tool cutting edge radius is compared with the cutting force results from experimental cutting tests and they show a good agreement. The results also indicate that there is silicon phase transformation from monocrystalline to amorphous in the chip formation zone that can be used to explain the cause of ductile mode cutting. Moreover, from the simulated stress results, the two necessary conditions of ductile mode cutting, the tool cutting edge radius are reduced to nanoscale and the undeformed chip thickness should be smaller than the tool cutting edge radius, have been explained.

  5. A novel method for machine performance degradation assessment based on fixed cycle features test

    Science.gov (United States)

    Liao, Linxia; Lee, Jay

    2009-10-01

    This paper presents a novel machine performance degradation scheme based on fixed cycle features test (FCFT). Instead of monitoring the machine under constant working load, FCFT introduces a new testing method which obtains data during the transient periods of different working loads. A novel performance assessment method based on those transient data without failure history is proposed. Wavelet packet analysis (WPA) is applied to extract features which capture the dynamic characteristics from the non-stationary vibration data. Principal component analysis (PCA) is used to reduce the dimension of the feature space. Gaussian mixture model (GMM) is utilized to approximate the density distribution of the lower-dimensional feature space which consists of the major principal components. The performance index of the machine is calculated based on the overlap between the distribution of the baseline feature space and that of the testing feature space. Bayesian information criterion (BIC) is used to determine the number of mixtures for the GMM and a density boosting method is applied to achieve better accuracy of the distribution estimation. A case study for a chiller system performance assessment is used as an example to validate the effectiveness of the proposed method.

  6. The influence of mixing water and abrasives on the quality of machined surface

    Directory of Open Access Journals (Sweden)

    A. Stoić

    2014-04-01

    Full Text Available This paper shows the impact of mixing water and abrasives in water jet cutting process on the quality of the machined surface. The tests were done with polymer material SIPAS, where the influence of cutting parameters was researched (cutting pressure, cutting feed and abrasive mass flow. The surface roughness was measured on several zones, regarding the depth of materials, because the roughness is increased with the material thickness.

  7. Investigation of the cut-edge corrosion of organically-coated galvanized steel after accelerated atmospheric corrosion test

    Directory of Open Access Journals (Sweden)

    Reşit Yıldız

    2015-11-01

    Full Text Available The cut edge corrosion of organically coated (epoxy, polyurethane and polyester galvanized steel was investigated using electrochemical impedance spectroscopy (EIS. Measurements were performed on specimens that had been tested in an accelerated atmospheric corrosion test. The samples were subjected to 10 s fogging and 1 h awaiting cycles in an exposure cabinet (120 and 180 days with artificial acid rain solution. According to the investigation, the coatings were damaged from the cut edge into the sheet, this distance was about 0.8 cm. These defects were more pronounced at after 180 days in proportion to after 120 days.

  8. Analysis on the cutting process parameters of the high power laser cutting machine%大功率激光切割机切割工艺参数分析

    Institute of Scientific and Technical Information of China (English)

    袁小会; 蔡逸飞

    2012-01-01

    初步探讨了影响激光切割碳素结构钢板切割质量的因素,在其他参数不变的情况下,最小打孔功率和最小无“挂渣”切割功率随着板材厚度的增加而增大;切缝断面粗糙度随着切割气体压力和切割速度先减小后增大.%The impact factors of laser cutting quality on carbon steel plate have been studied. In the conditions of other parameters unchanged, the minimum laser output power for punching and properly cutting increase with the carbon steel plate thickness. Slotted section roughness increases then decreases with the cutting gas pressure and cutting speed increasing.

  9. Machinability of advanced materials

    CERN Document Server

    Davim, J Paulo

    2014-01-01

    Machinability of Advanced Materials addresses the level of difficulty involved in machining a material, or multiple materials, with the appropriate tooling and cutting parameters.  A variety of factors determine a material's machinability, including tool life rate, cutting forces and power consumption, surface integrity, limiting rate of metal removal, and chip shape. These topics, among others, and multiple examples comprise this research resource for engineering students, academics, and practitioners.

  10. Test study and model analysis of cutting polysilicon ingot by micro-abrasive water jet%微磨料水射流对多品硅切割的试验研究与模型分析

    Institute of Scientific and Technical Information of China (English)

    李志荣; 封志明; 郭宗环

    2012-01-01

    笔者根据材料冲蚀磨损原理,分析探讨了微磨料水射流切割多晶硅硅锭的机理。并运用后混合微磨料射流切割装置,对多晶硅硅锭进行了单因素切割试验,从而获得了切割性能曲线。研究结果表明,微磨料水射流对多晶硅的切割完全可行,射流压力和横移速度是重要的试验数据。通过对高压磨料水射流切割挂能的预测和加工参数的优化,最终建立切割表面质量经验模型,根据模型分析得出射流压力、横移速度与切割质量之间的关系。%Based on the principle of material erosion and abrasion, the paper discussed the mechanism of cutting polysilicon ingot by water jet. The single-factor test of cutting polysilicon ingot by mixed micro-abrasive water jet device was carried out, and the cutting performance curves were obtained. The study results showed that cutting polysilicon by micro-abrasive water jet was feasible. Jet pressure and cross speed were important test data. At the time of increasing the cutting depth, the jet pressure could be a bit higher and the cross speed of the nozzle could be a bit lower, so as to enhance the cutting efficiency. After the prediction of high-pressure abrasive water jet cutting performance and the optimization of machining parameters, the experiential model of cutting surface quality was built, and the relationshi[a among jet pressure, cross speed and cutting quality were identified.

  11. Results of Investigative Tests of Gas Turbine Engine Compressor Blades Obtained by Electrochemical Machining

    Science.gov (United States)

    Kozhina, T. D.; Kurochkin, A. V.

    2016-04-01

    The paper highlights results of the investigative tests of GTE compressor Ti-alloy blades obtained by the method of electrochemical machining with oscillating tool-electrodes, carried out in order to define the optimal parameters of the ECM process providing attainment of specified blade quality parameters given in the design documentation, while providing maximal performance. The new technological methods suggested based on the results of the tests; in particular application of vibrating tool-electrodes and employment of locating elements made of high-strength materials, significantly extend the capabilities of this method.

  12. 前混式磨料水射流弹药切割机的研究与开发%Research and Development of Premixing Abrasive Water-jet Cutting Machine for Ammunition Destruction

    Institute of Scientific and Technical Information of China (English)

    祝爽; 吕游; 李湘文

    2012-01-01

    In order to achieve the disintegration of dangerous ammunitions,an ammunition cutting machine based on premixing abrasive water-jet technology was developed.Through the system design,abrasive supply system study,special actuator development,some problems in application of the technology have been solved.The field experiment showed that the developed cutting machine could safely,economically,environment-friendly and flexibly cut dangerous ammunitions,has been included in the formal army equipments.%为了解决危险弹药解体问题,研制了基于前混式磨料水射流技术的弹药切割机,通过对系统方案设计、磨料供应系统研究、专用执行机构的开发,解决了技术应用中存在的问题,现场试验证明,研制设备达到了安全、可靠、经济、环保、灵活切割危险弹药的目的,已列入部队正式装备。

  13. NC automatic programming system for wire-cutting machine based on Visual Basic%基于Visual Basic开发的数控线切割自动编程系统

    Institute of Scientific and Technical Information of China (English)

    耿雷; 韩建勇; 任凤国

    2001-01-01

    This paper introduces a NC automatic programming system for wire-cutting machine based on Visual Basic.This system can transform DXF drawing file that is drawed and taked out under AutoCAD plant to NC code program that is used by NC wire-cutting machines.NC code programs generated in this system can be transferred to machine by disk or via RS232 communitcation interface.%介绍了在Visual Basic环境下开发的一个具有Windows支持界面的数控线切割自动编程系统。该系统可以将由AutoCAD绘制并导出的DXF图形交互文件转化成数控线切割加工所用的NC代码程序。生成的加工程序可以通过磁盘或RS232通讯接口,输送给数控线切割机床进行加工。

  14. Secure State UML: Modeling and Testing Security Concerns of Software Systems Using UML State Machines

    Directory of Open Access Journals (Sweden)

    S. Batool

    2014-05-01

    Full Text Available In this research we present a technique by using which, extended UML models can be converted to standard UML models so that existing MBT techniques can be applied directly on these models. Existing Model Based Testing (MBT Techniques cannot be directly applied to extended UML models due to the difference of modeling notation and new model elements. Verification of these models is also very important. Realizing and testing non functional requirements such as efficiency, portability and security, at model level strengthens the ability of model to turn down risk, cost and probability of system failure in cost effective way. Access control is most widely used technique for implementing security in software systems. Existing approaches for security modeling focus on representation of access control policies such as authentication, role based access control by introducing security oriented model elements through extension in Unified Modelling Language (UML. But doing so hinders the potential and application of MBT techniques to verify these models and test access control policies. In this research we introduce a technique secure State UML to formally design security models with secure UML and then transform it to UML state machine diagrams so that it can be tested, verified by existing MBT techniques. By applying proposed technique on case studies, we found the results that MBT techniques can be applied on resulting state machine diagrams and generated test paths have potential to identify the risks associated with security constraints violation.

  15. XML related data exchange from the test machine to a web-enabled MAT-DB

    Directory of Open Access Journals (Sweden)

    M Nagy

    2006-01-01

    Full Text Available One of the JRC Petten tasks is to support European Research and Development (R&D projects in the material and energy related areas with the management and dissemination of research results. By using XML technology test data can be entered directly from the test machines into the Web-enabled 'Materials Database' (Mat-DB, which is an integral part of the On-line Data Information Network (ODIN On-line Data Information Network, 2004 that has been developed at JRC Petten. Test data, which are kept in XML format and sent by R&D project partners via the World Wide Web to the Petten Server are stored within the Mat-DB XML module. There they can be checked and updated on-line before they are uploaded into the database. After validation by the source administrator they can immediately be retrieved and evaluated by all project partners. A pilot test with the new XML related data exchange module from test machine into Mat-DB has currently been started within the European TMF Standard R&D project.

  16. THE IMPACT OF AREA AND SHAPE OF TOOL CUT ON CHAIN SAW PERFORMANCE

    Directory of Open Access Journals (Sweden)

    Tomislav Korman

    2016-10-01

    Full Text Available The cutting design of the chain saw is defined by the number, the arrangement and the geometry of the cutting tools. When using chisel cutting tools, the cross sectional area of the cut and the shape of the groove are determined by the width and depth of the cut. The laboratory tests analyzed the impact of the cross sectional area and the shape of the cut on the forces and the specific energy. The testing was performed on a linear cutting machine with tool holders and cutting tools in real-scale size. According to the processed statistical data, increasing the cross sectional area of the cut reduces the specific energy, whereby the width of the cut has a considerably larger impact. The tests have shown that besides the cross sectional area of cut, the shape of the surface also affects the forces and specific energy. Through increasing the width to depth ratio upon a constant cross sectional area of the cut, the value of the specific energy and the cutting forces are reduced. Above the width to depth ratio of 2.5 the cutting forces and the specific energy appear to be constant.

  17. Corn stalk orientation effect on mechanical cutting

    Energy Technology Data Exchange (ETDEWEB)

    Igathinathane, C. [Mississippi State University (MSU); Womac, A.R. [University of Tennessee; Sokhansanj, Shahabaddine [ORNL

    2010-07-01

    Research efforts that increase the efficiency of size reduction of biomass can lead to a significant energy saving. This paper deals with the determination of the effect of sample orientation with respect to cutting element and quantify the possible cutting energy reduction, utilising dry corn stalks as the test material (15%e20% wet basis). To evaluate the mechanical cutting characteristics of corn stalks, a Warnere Bratzler device was modified by replacing its blunt edged cutting element with one having a 30_ single bevel sharp knife edge. Cutting force-deformation characteristics obtained with a universal testing machine were analysed to evaluate the orientation effects at perpendicular (90o), inclined (45o), and parallel (0o) orientations on internodes and nodes for cutting force, energy, ultimate stress, and specific energy of corn stalks. The corn stalks cutting force-displacement characteristics were found to differ with orientation, and internode and node material difference. Overall, the peak failure force, and the total cutting energy of internodes and nodes varied significantly (P < 0.05) with stalk cross-sectional area. The specific energy values (total energy per unit cut area) of dry corn stalk internodes ranged from 11.3 to 23.5 kN m_1, and nodes from 8.6 to 14.0 kN m_1. The parallel orientation (along grain) compared to perpendicular (across grain) produced a significant reduction of the cutting stress and the specific energy to one tenth or better for internodes, and to about one-fifth for nodes.

  18. ITER lip seal welding and cutting developments

    Energy Technology Data Exchange (ETDEWEB)

    Levesy, B.; Cordier, J.J.; Jokinen, T. [ITER Organization, Route de Vinon sur Verdon, 13115 Saint Paul Lez Durance (France); Kujanpää, V.; Karhu, M. [VTT Technical Research Centre of Finland (Finland); Le Barbier, R. [ITER Organization, Route de Vinon sur Verdon, 13115 Saint Paul Lez Durance (France); Määttä, T. [VTT Technical Research Centre of Finland (Finland); Martins, J.P.; Utin, Y. [ITER Organization, Route de Vinon sur Verdon, 13115 Saint Paul Lez Durance (France)

    2015-10-15

    Highlights: • Different TIG and Laser welding techniques are tested. • Twin spot laser welding techniques is the best. • Limited heat input gives a stable weld pool in all positions. • Penetrations is achieved. • Lip seal welding and cutting with a robotic arm is successfully performed on a representative mock-up. - Abstract: The welded lip seals form part of the torus primary vacuum boundary in between the port plugs and the vacuum vessel, and are classified as Protection Important Component. In order to refurbish the port plugs or the in-vessel components, port plugs have to be removed from the machine. The lip seal design must enable up to ten opening of the vacuum vessel during the life time operation of the ITER machine. Therefore proven, remote reliable cutting and re-welding are essential, as these operations need to be performed in the port cells in a nuclear environment, where human presence will be restricted. Moreover, the combination of size of the components to be welded (∼10 m long vacuum compatible thin welds) and the congested environment close to the core of the machine constraint the type and size of tools to be used. This paper describes the lip seal cutting and welding development programme performed at the VTT Technical Research Centre, Finland. Potential cutting and welding techniques are analyzed and compared. The development of the cutting, TIG and laser welding techniques on samples are presented. Effects of lip seal misalignments and optimization of the 2 welding processes are discussed. Finally, the manufacturing and test of the two 1.2 m × 1 m representative mock-ups are presented. The set-up and use of a robotic arm for the mock-up cutting and welding operations are also described.

  19. Study of pulmonary (lung) functioning of commercial wheat grinding machine operators in India using spirometric testing.

    Science.gov (United States)

    Agashe, Abhijeet; Deshpande, V S

    2010-04-01

    In ancient times, in India each household had a chakki to mill the wheat. There was no concept of getting wheat grounded from outside. With the fast changing lifestyle, this tradition has almost disappeared now. Today every city of India has numerous commercial wheat grinding machine shops located at various places. Other than states like Punjab, this occupation is mostly unorganized and little has been done to look into the welfare and health of these machine operators. Like most of the occupations, this occupation of wheat grinding also has several occupational hazards and injuries associated with it. The most obvious of them all in this case is due to the continuous exposure of the operators to the rising dust wheat particles, commonly called atta). This perpetual inhaling ofpollutants exposes the operators to risks of pulmonary malfunctioning. Therefore, this paper attempts to determine the pulmonary functioning of the commercial wheat grinding machine operators in India using spirometric testing. On the basis of the anthropometric data, effort has been done to develop the expected lung performance. Further, the actual lung performance of the operators is measured and compared with expected performance.

  20. Flexible Laser Metal Cutting

    DEFF Research Database (Denmark)

    Villumsen, Sigurd; Jørgensen, Steffen Nordahl; Kristiansen, Morten

    2014-01-01

    This paper describes a new flexible and fast approach to laser cutting called ROBOCUT. Combined with CAD/CAM technology, laser cutting of metal provides the flexibility to perform one-of-a-kind cutting and hereby realises mass production of customised products. Today’s laser cutting techniques...... possess, despite their wide use in industry, limitations regarding speed and geometry. Research trends point towards remote laser cutting techniques which can improve speed and geometrical freedom and hereby the competitiveness of laser cutting compared to fixed-tool-based cutting technology...... such as punching. This paper presents the concepts and preliminary test results of the ROBOCUT laser cutting technology, a technology which potentially can revolutionise laser cutting....

  1. 数控激光切割机XY工作台传动系统设计%Transmission System Design of XY Worktable of CNC Laser Cutting Machine

    Institute of Scientific and Technical Information of China (English)

    刘晨敏; 杜木伟; 张旭

    2012-01-01

    Based on the laser cutting mechanism and the working principle of CNC laser cutting machine, the feeding transmission system of mechanical part XY worktable is analyzed, and the transmission system of a rotating motor driving screw-nut through a pair of spur gears is designed.%依据激光切割技术原理及数控激光切割机的工作原理,分析了机械部分XY工作台的进给传动系统,设计了由旋转电机通过一对直齿轮传至丝杠螺母的传动系统.

  2. Craft improvement on moving cutting board of HBP-160 high-speed hot forging machine%HBP-160高速热镦机移动刀板的工艺改进

    Institute of Scientific and Technical Information of China (English)

    宋薇; 寇长江

    2012-01-01

      针对HBP-160高速热镦机原来使用的移动刀板焊接后缺陷多,反复补焊消耗过多人力物力的问题,更换刀板材料,省去焊接工序及相应加工成本,提高了加工效率%  The moving cutting board used in the HBP-160 high-speed hot forging machine before has many defects after welding, and over complementary welding would consume too much manpower and material resources. Aimed at the problems above, it needs to change the material of the cutting board, thus to save welding procedure and relevant processing cost and to improve processing effectiveness.

  3. Investigation of Dynamic Force/Vibration Transmission Characteristics of Four-Square Type Gear Durability Test Machines

    Science.gov (United States)

    Kahraman, Ahmet

    2002-01-01

    In this study, design requirements for a dynamically viable, four-square type gear test machine are investigated. Variations of four-square type gear test machines have been in use for durability and dynamics testing of both parallel- and cross-axis gear set. The basic layout of these machines is illustrated. The test rig is formed by two gear pairs, of the same reduction ratio, a test gear pair and a reaction gear pair, connected to each other through shafts of certain torsional flexibility to form an efficient, closed-loop system. A desired level of constant torque is input to the circuit through mechanical (a split coupling with a torque arm) or hydraulic (a hydraulic actuator) means. The system is then driven at any desired speed by a small DC motor. The main task in hand is the isolation of the test gear pair from the reaction gear pair under dynamic conditions. Any disturbances originated at the reaction gear mesh might potentially travel to the test gearbox, altering the dynamic loading conditions of the test gear mesh, and hence, influencing the outcome of the durability or dynamics test. Therefore, a proper design of connecting structures becomes a major priority. Also, equally important is the issue of how close the operating speed of the machine is to the resonant frequencies of the gear meshes. This study focuses on a detailed analysis of the current NASA Glenn Research Center gear pitting test machine for evaluation of its resonance and vibration isolation characteristics. A number of these machines as the one illustrated has been used over last 30 years to establish an extensive database regarding the influence of the gear materials, processes surface treatments and lubricants on gear durability. This study is intended to guide an optimum design of next generation test machines for the most desirable dynamic characteristics.

  4. Study on Ceramic Cutting by Plasma Arc

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Engineering ceramics are typical difficult-to-machine materials because of high hardness and brittleness. PAC (Plasma Arc Cutting) is a very important thermal cutting process and has been successfully used in cutting stainless steel and other difficult-to-machine alloys. PAC's application in cutting ceramics, however, is still limited because the most ceramics are not good electronic conducts, and transferred plasma arc cannot be produced between cathode and work-piece. So we presented a method of plasma ...

  5. Numerical Modeling of Dual-Pulse Shock Test Machine for Simulating Underwater Explosion Shock Loads on Warship Equipments

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhi-yi; WANG Gong-xian; WANG Yu

    2009-01-01

    In order to qualify shock resistance performance of shipboard equipments and simulate real underwater explosion environment, a novel dual-puise shock test machine is proposed. The new machine will increase testing capability and meet special shock testing requirement. Two key parts of the machine, the velocity generator and the shock pulse regulator, play an important role in producing the positive acceleration pulse and the succeeding negative acceleration pulse, respectively. The generated dual-pulse shock for test articles is in conformity with an anti-shock test specification. Based on the impact theory, a nonlinear dynamic model of the hydraulically-actuated test machine is established with thorough analysis on its mechanism that involves conversion of gas potential energy and dissipation of kinetic energy. Simulation results have demonstrated that the proposed machine is able to produce a double-pulse acceleration shock in the time domain or a desired shock response spectrum in the frequency domain, which sets up a base for the construction of the machine.

  6. Determination of the accuracy and optimal cut-off point for ELISA test in diagnosis of human brucellosis in Iran.

    Science.gov (United States)

    Hasibi, Mehrdad; Jafari, Sirus; Mortazavi, Habibollah; Asadollahi, Marjan; Esmaeeli Djavid, Gholamreza

    2013-01-01

    In endemic area the most challenging problem for brucellosis is to find a reliable diagnostic method. In this case-control study, we investigated the accuracy of ELISA test for diagnosis of human brucellosis and determined the optimal cut-off value for ELISA results in Iran. The laboratory diagnosis of brucellosis was performed by blood isolation of Brucella organism with a BACTEC 9240 system and/or detection of Brucella antibodies by standard agglutination test (titer ≥ 1:160). Serum level of ELISA IgG and ELISA IgM from 56 confirmed cases of brucellosis and 126 controls were compared with each other by Box plot graph and Receiver Operating Characteristic (ROC) curve. Box plot graphs showed the high degree of dispersion for IgG and IgM data in patients compared with all controls. We observed partially overlapping for IgM data (not for IgG) between cases and controls in graphs. The area under ROC curve for distinguishing between cases and controls was larger for IgG compared to IgM. Based on results of this study, ELISA IgG test was more reliable than ELISA IgM test in diagnosis of human brucellosis in Iran. Using a cut-off of 10 IU/ml and 50 IU/ml had most sensitivity (92.9%) and most specificity (100%) for ELISA IgG test, respectively.

  7. Cut Front Geometry Characterization in Cutting Applications of Brass with Abrasive Water Jet

    Science.gov (United States)

    Akkurt, Adnan

    2010-06-01

    Abrasive water jet (AWJ) cutting is an advanced manufacturing process for machining hard to cut materials. In this study, brass-353 samples of different thicknesses were cut by AWJ using different feed rates to identify the relationships between depth of cut (material thickness), feed rate, and deflection of cutting edge geometry. The effects of material thickness on the AWJ cut surface roughness were investigated and discussed. Deflection of cutting edge geometry in AWJ cutting process was assessed. Cutting edge geometry was characterized by analyzing the surface properties of cut samples.

  8. 高速激光切割机床数控系统研究%Study on the numerical control system for laser cutting machine

    Institute of Scientific and Technical Information of China (English)

    潘冬

    2014-01-01

    随着经济的迅速发展,我国工业技术也有了较大的改善。现如今切割技术也有了很大的创新改进,新兴的激光切割,它目前已成为热切割技术发展的热点之一,激光切割技术相比较传统切割技术多了高精度、高效率、低污染等优点。为了满足激光切割装备的数字化、精密化等要求,实现此种技术的国产化。本文就高速激光切割机床数控系统各方面进行了研究分析,以此来满足我国对激光切割机床数控技术发展的要求。%With therapid economic development,China's industrial technology have improved.Nowadays the cutting technology also has great innovation improvement,new laser cutting, and it has become one of the hot thermal cutting technology,laser cutting technology compared with the traditional cutting technology has high precision,high efficiency,low pollution.In order to meet the requirements of laser cutting equipment,such as digital precision,realizing this technology in china. In this paper,the high speed laser cutting CNC system is analyzed, in order to meet the development of China's cutting CNC technology requirements for laser.

  9. 高速激光切割机床数控系统探究%Study on the numerical control system for laser cutting machine

    Institute of Scientific and Technical Information of China (English)

    潘冬

    2015-01-01

    随着经济的迅速发展,我国工业技术也有了较大的改善。现如今切割技术也有了很大的创新改进,新兴的激光切割,它目前已成为热切割技术发展的热点之一,激光切割技术相比较传统切割技术多了高精度、高效率、低污染等优点。为了满足激光切割装备的数字化、精密化等要求,实现此种技术的国产化。本文就高速激光切割机床数控系统各方面进行了研究分析,以此来满足我国对激光切割机床数控技术发展的要求。%With the rapid economic development,China's industrial technology have improved.Nowadays the cutting technology also has great innovation improvement,new laser cutting,and it has become one of the hot thermal cutting technology,laser cutting technology compared with the traditional cutting technology has high precision,high efficiency,low pollution.In order to meet the requirements of laser cutting equipment,such as digital precision,realizing this technology in china.In this paper,the high speed laser cutting CNC system is analyzed,in order to meet the development of China's cutting CNC technology requirements for laser.

  10. Cutting force signal pattern recognition using hybrid neural network in end milling

    Institute of Scientific and Technical Information of China (English)

    Song-Tae SEONG; Ko-Tae JO; Young-Moon LEE

    2009-01-01

    Under certain cutting conditions in end milling, the signs of cutting forces change from positive to negative during a revolution of the tool. The change of force direction causes the cutting dynamics to be unstable which results in chatter vibration. Therefore, cutting force signal monitoring and classification are needed to determine the optimal cutting conditions and to improve the efficiency of cut. Artificial neural networks are powerful tools for solving highly complex and nonlinear problems. It can be divided into supervised and unsupervised learning machines based on the availability of a teacher. Hybrid neural network was introduced with both of functions of multilayer perceptron (MLP) trained with the back-propagation algorithm for monitoring and detecting abnormal state, and self organizing feature map (SOFM) for treating huge datum such as image processing and pattern recognition, for predicting and classifying cutting force signal patterns simultaneously. The validity of the results is verified with cutting experiments and simulation tests.

  11. Assessment of abrasiveness for research of rock cutting

    Directory of Open Access Journals (Sweden)

    Milan Labaš

    2012-12-01

    Full Text Available Rock abrasiveness is ability of rock to wear down the working tool during the mutual interaction between the working indentorand the rock in the mechanical rock cutting process. The cutting indentor is worn down during the interaction, which changes itsgeometric dimensions causing the enlargement of a contact area between the tool and the rock surface. The changes in these dimensionsconsequently alter the rate of advance of the drilling machine and the specific cutting energy. We have determined the abrasivenessaccording to the norm ON 44 1121 (1982 on the testing device constructed at the Institute of Geotechnics SAS.

  12. Experimental study on rootstock cutting mechanism of pipeline grafting machine for solanaceae%流水线式茄科嫁接机砧木切削机构的试验研究

    Institute of Scientific and Technical Information of China (English)

    刘凯; 杨艳丽; 李恺; 初麒; 钟绿祥; 辜松

    2012-01-01

    为有效提高茄科蔬菜嫁接机的作业生产率,该文提出了一种流水线式多工位机械嫁接作业方法,针对流水线作业特点,设计了可完成横向与纵向切削的砧木切削机构.试验结果表明,当砧木直径为4 mm、扶苗带拉伸率为200%、砧木对位座工作面角度为90°时,扶苗成功率达到95%;当切刀厚度为1.8 mm、切刀滞留时间≥0.8s时,砧木切口宽度达到最大;为保证接穗顺利插入砧木的切口中,在嫁接机的对接上夹工位需设置接穗导入装置.与人工作业相比,砧木切削机构作业速度显著提高、作业质量稳定.%To enhance the productivity of semi-automatic grafting machines, a automatic grafting method with flow line was proposed. Based on the characters of multi-position, a rootstock cutting mechanism was designed to cut rootstock in transverse and longitudinal section. The results showed that With 4 mm of the diameter of rootstocks, the elongation of holding belt was 200% and the included angle of aligning faces for holding rootstock was 90° the successful ratio for holding rootstock was 95%. With 1.8 mm of the blade thickness, the residence time for cutting in longitudinal section was equal or greater than 0.8 s, the incision width of rootstock cut by the blade was the maximum. A leading unit was installed to the lead scions deflected at the inserting position to guarantee inserting a scion into a incision of rootstock cut by the rootstock cutting mechanism. The research indicated that compared with the manual operation, the rootstock cutting mechanism exhibits the advantage of the fast cutting speed and fine operating stability.

  13. Machine Learning and Data Mining for Comprehensive Test Ban Treaty Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Russell, S; Vaidya, S

    2009-07-30

    The Comprehensive Test Ban Treaty (CTBT) is gaining renewed attention in light of growing worldwide interest in mitigating risks of nuclear weapons proliferation and testing. Since the International Monitoring System (IMS) installed the first suite of sensors in the late 1990's, the IMS network has steadily progressed, providing valuable support for event diagnostics. This progress was highlighted at the recent International Scientific Studies (ISS) Conference in Vienna in June 2009, where scientists and domain experts met with policy makers to assess the current status of the CTBT Verification System. A strategic theme within the ISS Conference centered on exploring opportunities for further enhancing the detection and localization accuracy of low magnitude events by drawing upon modern tools and techniques for machine learning and large-scale data analysis. Several promising approaches for data exploitation were presented at the Conference. These are summarized in a companion report. In this paper, we introduce essential concepts in machine learning and assess techniques which could provide both incremental and comprehensive value for event discrimination by increasing the accuracy of the final data product, refining On-Site-Inspection (OSI) conclusions, and potentially reducing the cost of future network operations.

  14. A Preliminary Study on Ultrasonic Cutting Process for Carbon Fibre Prepreg

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In ultrasonic cutting process, the cutting pressure is still essential for achieving good quality cut edge compared with traditional mechanical cutting process. With the increase of the cutting power, the cutting pressure demand decreases. The cutting velocity range is extended broadly. The experiment results show that ultrasonic cutting technique is an effective, clean and controllable method for machining of carbon fibre prepreg.

  15. Application of Laser Cutting Technology in Machining%激光切割工艺在机械加工中的应用

    Institute of Scientific and Technical Information of China (English)

    齐忠军; 李晓明; 王涛

    2014-01-01

    As a new processing technology of the information age, laser processing plays an increasingly important role in improving product quality, labor productivity, and reducing material consumption. This paper expounds the principle and classification of laser cut-ting, makes comparisons between laser cutting process and traditional cutting, and analyzes the application trend of laser cutting process-ing technique and its future development.%激光加工作为信息时代的新型加工工艺,在提高产品质量、提高劳动生产率、减少材料消耗等方面具有越来越重要的作用。阐述激光切割的原理与分类,对比激光切割工艺与传统切割工艺的不同,分析激光切割加工工艺的应用情况及发展趋势。

  16. Determination of the optimal cut-off point for ELISA test for diagnosis of brucellosis in Iran

    Directory of Open Access Journals (Sweden)

    Soudbakhsh A

    2009-09-01

    Full Text Available "n Normal 0 false false false EN-US X-NONE AR-SA MicrosoftInternetExplorer4 /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-qformat:yes; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:"Times New Roman"; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:Arial; mso-bidi-theme-font:minor-bidi;} Background: Finding a reliable diagnostic method for brucellosis is the most challengeable problem. In this study we determined the optimal diagnostic cut-off point for ELISA test."n"nMethods: We gathered 56 confirmed cases of brucellosis. Furthermore blood samples from 126 controls including 73 healthy controls and 53 without brucellosis febrile patients were collected. In all of the cases and controls ELISA Ig G and ELISA Ig M levels were measured and compared with each other by Box plot graph and the Receiver Operating Characteristic (ROC curve. The sensitivity and specificity of ELISA Ig G and Ig M were fixed in different cut-off values and Ig G and Ig M levels yielding maximal sensitivity plus specificity were selected for determination of optimal cut-off point."n"nResults: The nineteen patients had positive blood cultures for Brucella melitensis. The standard agglutination test results were 1/160 or more in 54 patients. The Box plot graph indicated a high degree of dispersion for Ig G and Ig M data in patients with brucellosis compared with febrile patients without brucellosis and healthy controls. We observed partial overlap for Ig M data (not for Ig G between cases and controls. The area under ROC curve for

  17. Missing detection and localization research of die-cutting chip based on machine vision%基于机器视觉的模切片缺失检测与定位研究

    Institute of Scientific and Technical Information of China (English)

    夏建春; 陈贤

    2012-01-01

    针对生产过程中产生的模切片因被撕拉而缺失的现象,导致需要大量的人工进行产品检验和补片问题提出了识别方法以及补缺的定位措施.根据周围中心点的位置数据可以给定缺失模切片的中心位置.采用邻域跟踪的方法找出模切片,并计算出位置与数量,可以快速分检模切产品,并能为机器补片提供位置数据,已在labview8.6上得到了验证.%According to the phenomenon that the die-cutting chips were torn to miss during production process and in order to solve the problem that lots of labors were used to check and repair the die-cutting products, the recognition approach and the localization measure for repairing were proposed. Due to that the central positions of missed die-cutting chips were determined by the central positions around themselves, the neighborhood tracking method was applied to recognize the die-cutting chips and calculate the positions and the amount, then the die-cutting chips can be selected quickly and the position datum were provided to repair the products for machines. The method was validated in the lab-view8.6 software.

  18. Machine tool structures

    CERN Document Server

    Koenigsberger, F

    1970-01-01

    Machine Tool Structures, Volume 1 deals with fundamental theories and calculation methods for machine tool structures. Experimental investigations into stiffness are discussed, along with the application of the results to the design of machine tool structures. Topics covered range from static and dynamic stiffness to chatter in metal cutting, stability in machine tools, and deformations of machine tool structures. This volume is divided into three sections and opens with a discussion on stiffness specifications and the effect of stiffness on the behavior of the machine under forced vibration c

  19. Investigation of the ElectroPuls E3000 Test Machine for Fatigue Testing of Structural Materials

    Science.gov (United States)

    2016-12-01

    R- ratio of 0.5, the threshold stress intensity factor range is approximately 3.2 MPa·m½. Limitations of the test apparatus were identified under ...Through the course of investigating the behaviour of the test apparatus, limitations were identified under certain conditions, for example...University in 2008. Since 2009 she has worked as an engineer/scientist in the Armour Mechanics and Vehicle Survivability Group and the Structural

  20. Methodologies for Combined Loads Tests Using a Multi-Actuator Test Machine

    Science.gov (United States)

    Rouse, Marshall

    2013-01-01

    The NASA Langley COmbined Loads Test System (COLTS) Facility was designed to accommodate a range of fuselage structures and wing sections and subject them to both quasistatic and cyclic loading conditions. Structural tests have been conducted in COLTS that address structural integrity issues of metallic and fiber reinforced composite aerospace structures in support of NASA Programs (i.e. the Aircraft Structural Integrity (ASIP) Program, High-Speed-Research program and the Supersonic Project, NASA Engineering and Safety Center (NESC) Composite Crew Module Project, and the Environmentally Responsible Aviation Program),. This paper presents experimental results for curved panels subjected to mechanical and internal pressure loads using a D-box test fixture. Also, results are presented that describe use of a checkout beam for development of testing procedures for a combined mechanical and pressure loading test of a Multi-bay box. The Multi-bay box test will be used to experimentally verify the structural performance of the Multi-bay box in support of the Environmentally Responsible Aviation Project at NASA Langley.

  1. 硬泡棉鞋垫斜边专用数控切削设备的研制%The develop on exclusive numerical control cutting machine for cutting the hypotenuse of hard foam insole

    Institute of Scientific and Technical Information of China (English)

    王晶; 刘晓丽; 吴上生

    2011-01-01

    研究了硬泡棉鞋垫斜边专用数控切削设备的工作原理、机械结构和控制系统软硬件结构,介绍了用AutoCAD绘制硬泡棉鞋垫轮廓曲线并提取坐标点的方法,研究了用PLC控制二维数控平台实现鞋垫斜边平面曲线的方法,论文研究了用Z轴电机控制刀具切削方向以切削出硬泡棉鞋垫均匀光滑斜边的方法.%The paper studied the special hard foam insole bevel cutting device working principle,mechanical structure and control system hardware and software structure, introduced with the AutoCAD drawing and hard foam insoles contour extraction method coordinates to study the use of PLC control of two- dimensional numerical platform insole hypotenuse plane curve methods. The paper studies the use of Z - axis motor control the direction of cutting tool to cut out the hypotenuse of a hard foam insole smooth uniform way.

  2. Reproducibility of a reaming test

    DEFF Research Database (Denmark)

    Pilny, Lukas; Müller, Pavel; De Chiffre, Leonardo

    2014-01-01

    The reproducibility of a reaming test was analysed to document its applicability as a performance test for cutting fluids. Reaming tests were carried out on a drilling machine using HSS reamers. Workpiece material was an austenitic stainless steel, machined using 4.75 m•min−1 cutting speed and 0...... a built–up edge occurrence hindering a robust evaluation of cutting fluid performance, if the data evaluation is based on surface finish only. Measurements of hole geometry provide documentation to recognise systematic error distorting the performance test....

  3. Reproducibility of a reaming test

    DEFF Research Database (Denmark)

    Pilny, Lukas; Müller, Pavel; De Chiffre, Leonardo

    2012-01-01

    The reproducibility of a reaming test was analysed to document its applicability as a performance test for cutting fluids. Reaming tests were carried out on a drilling machine using HSS reamers. Workpiece material was an austenitic stainless steel, machined using 4.75 m∙min-1 cutting speed and 0...... a built-up edge occurrence hindering a robust evaluation of cutting fluid performance, if the data evaluation is based on surface finish only. Measurements of hole geometry provide documentation to recognize systematic error distorting the performance test....

  4. IN TURNING ON-LINE DETERMINATION OF CUTTING TOOL WEAR RATE BY MEASURING CUTTING TEMPERATURE

    Directory of Open Access Journals (Sweden)

    Murat KIYAK

    1999-01-01

    Full Text Available The improvements of adaptive control and computer aided manufacturing need to be sensitively determined tool wear rate during machining. Reserarchers working on this topic have developed direct and indirect methods. To determine tool wear rate during machining by measuring of cutting temperature is an indirect method. In this study, two measuring techniques, work-tool thermocouple technique and a method that is realized by using a thermocouple assambed by embeding in the tool have been used. Both of them have been tested by obtaining tool wear using hard metal insert and turning mild steel and compared one with the other using different point of views.

  5. Neuropsychological test selection for cognitive impairment classification: A machine learning approach.

    Science.gov (United States)

    Weakley, Alyssa; Williams, Jennifer A; Schmitter-Edgecombe, Maureen; Cook, Diane J

    2015-01-01

    Reducing the amount of testing required to accurately detect cognitive impairment is clinically relevant. The aim of this research was to determine the fewest number of clinical measures required to accurately classify participants as healthy older adult, mild cognitive impairment (MCI), or dementia using a suite of classification techniques. Two variable selection machine learning models (i.e., naive Bayes, decision tree), a logistic regression, and two participant datasets (i.e., clinical diagnosis; Clinical Dementia Rating, CDR) were explored. Participants classified using clinical diagnosis criteria included 52 individuals with dementia, 97 with MCI, and 161 cognitively healthy older adults. Participants classified using CDR included 154 individuals with CDR = 0, 93 individuals with CDR = 0.5, and 25 individuals with CDR = 1.0+. A total of 27 demographic, psychological, and neuropsychological variables were available for variable selection. No significant difference was observed between naive Bayes, decision tree, and logistic regression models for classification of both clinical diagnosis and CDR datasets. Participant classification (70.0-99.1%), geometric mean (60.9-98.1%), sensitivity (44.2-100%), and specificity (52.7-100%) were generally satisfactory. Unsurprisingly, the MCI/CDR = 0.5 participant group was the most challenging to classify. Through variable selection only 2-9 variables were required for classification and varied between datasets in a clinically meaningful way. The current study results reveal that machine learning techniques can accurately classify cognitive impairment and reduce the number of measures required for diagnosis.

  6. Investigation of the applicability of a tensile testing machine for measuring mucoadhesive strength.

    Science.gov (United States)

    Dyvik, K; Graffner, C

    1992-01-01

    The applicability of a tensile testing machine (M30K, JJ Lloyd Instruments Ltd, GB) is investigated for measuring mucoadhesive strengths. A sample of an aqueous dispersion of a polymer with expected mucoadhesive properties is placed between two homemade discs of polyoxymethylene. The upper disc is mounted on a movable part of the machine while the lower disc is fixed on the stationary frame. A tensile force is submitted and the maximum detachment force at fracture and the adhesion work are estimated from the force displacement curve recorded. In some experiments, native mucous tissue of the large intestine of pigs was glued to the upper disc. Four polymers polycarbophil (Carbopol EX-55), carboxypolymethylene (Carbopol 934P), hydroxypropylmethylcellulose (Methocel K4M), and sodium alginate, are used in five different concentrations. At least three measurements are made of each polymer and concentration. Viscosity and osmolality are determined. By standardizing the time of sample equilibration and the run rate before measurement, it is possible to get good reproducibility of the tensile values. Based on the maximum nominal breaking force and the work consumed, it is concluded that the tensile strength is dependent both on the concentration and the type of polymer. The conclusions are the same independent of whether mucous pig tissue is used, or not. The same rank order in adhesive properties of the polymers is achieved as from using modified surface tensiometers.

  7. Residual stress state in pipe cut ring specimens for fracture toughness testing

    Energy Technology Data Exchange (ETDEWEB)

    Damjanovic, Darko [J.J. Strossmayer Univ. of Osijek, Slavonski Brod (Croatia). Mechanical Engineering Faculty; Kozak, Drazan [Zagreb Univ. (Croatia). Dept. for Mechanical Design; Marsoner, Stefan [Materials Center, Leoben (Austria).; Gubeljak, Nenad [Maribor Univ. (Slovenia). Chair of Mechanics

    2017-07-01

    Thin-walled pipes are not suitable for measuring fracture toughness parameters of vital importance because longitudinal crack failure is the most common failure mode in pipes. This is due to the impossibility to manufacture standard specimens for measuring fracture toughness, such as SENB or CT specimens, from the thin wall of the pipe. Previous works noticed this problem, but until now, a good and convenient solution has not been found or developed. To overcome this problem, very good alternative solution was proposed, the so-called pipe ring notched bend specimen (PRNB) [1-5]. Until now, only the idealized geometry PRNB specimen is analyzed, i. e., a specimen which is not cut out from an actual pipe but produced from steel plate. Based on that, residual stresses are neglected along with the imperfections in geometry (elliptical and eccentricity). The aim of this research is to estimate the residual stress state(s) in real pipes used in the boiler industry produced by hot rolling technique. These types of pipes are delivered only in normalized condition, but not stress relieved. Therefore, there are residual stresses present due to the manufacturing technique, but also due to uneven cooling after the production process. Within this paper, residual stresses are estimated by three methods: the incremental hole drilling method (IHMD), X-ray diffraction (XRD) and the splitting method (SM). Knowing the residual stress state in the ring specimen, it is possible to assess their impact on fracture toughness measured on the corresponding PRNB specimen(s).

  8. Test results from Siemens low-speed, high-torque HTS machine and description of further steps towards commercialisation of HTS machines

    Science.gov (United States)

    Nick, Wolfgang; Grundmann, Joern; Frauenhofer, Joachim

    2012-11-01

    With extensive testing of the 4 MW 120 rpm HTS machine connected to a standard Siemens converter this first development stage for a basically new technology is concluded. The most innovative part of the machine, the HTS excited rotor, outperformed our expectations and demonstrated our capability to design, develop and build successfully such a technically challenging component. This could only be achieved on the base of a thorough understanding of the innovative material and its behaviour including practical handling experience, the ability to simulate 3D electromagnetics including transients, and finally transfer of the scientists' knowledge to a qualified manufacturing process. Equally important are the improved capabilities of critical component suppliers, e.g. for superconducting tapes and compact cryo-refrigerators. However, the transition of a technology into highly reliable industrial products does require more than technical mastering of the machine. Based on outstanding technical test results as presented above, the next step in future can be addressed: product development. Some thoughts will be presented regarding the needs of application fields and market oriented development, as the market is not "waiting for HTS". If HTS technology is seen as one key technology for a sustainable, material saving and energy efficient future, it certainly needs more effort, even at the 100th anniversary of superconductivity.

  9. Acceptability of using electronic vending machines to deliver oral rapid HIV self-testing kits: a qualitative study.

    Directory of Open Access Journals (Sweden)

    Sean D Young

    Full Text Available Rates of unrecognized HIV infection are significantly higher among Latino and Black men who have sex with men (MSM. Policy makers have proposed that HIV self-testing kits and new methods for delivering self-testing could improve testing uptake among minority MSM. This study sought to conduct qualitative assessments with MSM of color to determine the acceptability of using electronic vending machines to dispense HIV self-testing kits.African American and Latino MSM were recruited using a participant pool from an existing HIV prevention trial on Facebook. If participants expressed interest in using a vending machine to receive an HIV self-testing kit, they were emailed a 4-digit personal identification number (PIN code to retrieve the test from the machine. We followed up with those who had tested to assess their willingness to participate in an interview about their experience.Twelve kits were dispensed and 8 interviews were conducted. In general, participants expressed that the vending machine was an acceptable HIV test delivery method due to its novelty and convenience.Acceptability of this delivery model for HIV testing kits was closely associated with three main factors: credibility, confidentiality, and convenience. Future research is needed to address issues, such as user-induced errors and costs, before scaling up the dispensing method.

  10. Hard rock tunnel boring machine penetration test as an indicator of chipping process efficiency

    Directory of Open Access Journals (Sweden)

    M.C. Villeneuve

    2017-08-01

    Full Text Available The transition from grinding to chipping can be observed in tunnel boring machine (TBM penetration test data by plotting the penetration rate (distance/revolution against the net cutter thrust (force per cutter over the full range of penetration rates in the test. Correlating penetration test data to the geological and geomechanical characteristics of rock masses through which a penetration test is conducted provides the ability to reveal the efficiency of the chipping process in response to changing geological conditions. Penetration test data can also be used to identify stress-induced tunnel face instability. This research shows that the strength of the rock is an important parameter for controlling how much net cutter thrust is required to transition from grinding to chipping. It also shows that the geological characteristics of a rock will determine how efficient chipping occurs once it has begun. In particular, geological characteristics that lead to efficient fracture propagation, such as fabric and mica contents, will lead to efficient chipping. These findings will enable a better correlation between TBM performance and geological conditions for use in TBM design, as a basis for contractual payments where penetration rate dominates the excavation cycle and in further academic investigations into the TBM excavation process.

  11. Improving Non-Destructive Concrete Strength Tests Using Support Vector Machines.

    Science.gov (United States)

    Shih, Yi-Fan; Wang, Yu-Ren; Lin, Kuo-Liang; Chen, Chin-Wen

    2015-10-22

    Non-destructive testing (NDT) methods are important alternatives when destructive tests are not feasible to examine the in situ concrete properties without damaging the structure. The rebound hammer test and the ultrasonic pulse velocity test are two popular NDT methods to examine the properties of concrete. The rebound of the hammer depends on the hardness of the test specimen and ultrasonic pulse travelling speed is related to density, uniformity, and homogeneity of the specimen. Both of these two methods have been adopted to estimate the concrete compressive strength. Statistical analysis has been implemented to establish the relationship between hammer rebound values/ultrasonic pulse velocities and concrete compressive strength. However, the estimated results can be unreliable. As a result, this research proposes an Artificial Intelligence model using support vector machines (SVMs) for the estimation. Data from 95 cylinder concrete samples are collected to develop and validate the model. The results show that combined NDT methods (also known as SonReb method) yield better estimations than single NDT methods. The results also show that the SVM model is more accurate than the statistical regression model.

  12. Improving Non-Destructive Concrete Strength Tests Using Support Vector Machines

    Directory of Open Access Journals (Sweden)

    Yi-Fan Shih

    2015-10-01

    Full Text Available Non-destructive testing (NDT methods are important alternatives when destructive tests are not feasible to examine the in situ concrete properties without damaging the structure. The rebound hammer test and the ultrasonic pulse velocity test are two popular NDT methods to examine the properties of concrete. The rebound of the hammer depends on the hardness of the test specimen and ultrasonic pulse travelling speed is related to density, uniformity, and homogeneity of the specimen. Both of these two methods have been adopted to estimate the concrete compressive strength. Statistical analysis has been implemented to establish the relationship between hammer rebound values/ultrasonic pulse velocities and concrete compressive strength. However, the estimated results can be unreliable. As a result, this research proposes an Artificial Intelligence model using support vector machines (SVMs for the estimation. Data from 95 cylinder concrete samples are collected to develop and validate the model. The results show that combined NDT methods (also known as SonReb method yield better estimations than single NDT methods. The results also show that the SVM model is more accurate than the statistical regression model.

  13. Si3N4 ceramic cutting tool sintered with CeO2 and Al2O3 additives with AlCrN coating

    Directory of Open Access Journals (Sweden)

    José Vitor Candido Souza

    2011-12-01

    Full Text Available Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si3N4 based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6.43 MPa.m½ and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed a decrease on workpiece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN.

  14. Cutting NiTi with Femtosecond Laser

    Directory of Open Access Journals (Sweden)

    L. Quintino

    2013-01-01

    Full Text Available Superelastic shape memory alloys are difficult to machine by thermal processes due to the facility for Ti oxidation and by mechanical processes due to their superelastic behavior. In this study, femtosecond lasers were tested to analyze the potential for machining NiTi since femtosecond lasers allow nonthermal processing of materials by ablation. The effect of processing parameters on machining depth was studied, and material removal rates were computed. Surfaces produced were analyzed under SEM which shows a resolidified thin layer with minimal heat affected zones. However, for high cutting speeds, that is, for short interaction times, this layer was not observed. A depletion of Ni was seen which may be beneficial in biomedical applications since Ni is known to produce human tissue reactions in biophysical environments.

  15. Support-Vector-Machine-Based False Alarm Filter of Mechatronic Built-in Test

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Diagnosing intermittent fault is an important approach to reduce built-in test (BIT) false alarms. Aiming at solving the shortcoming of the present diagnostic method of intermittent fault, and according to the merit of support vector machines ( SVM) which can be trained with a small-sample, an SVM-based diagnostic model of 3 states that include OK state, intermittent state and faulty state is presented. With the features based on the reflection coefficients of an alarm rate(AR) model extracted from small vibration samples, these models are trained to diagnose intermittent faults. The experimental results show that this method can diagnose multiple intermittent faults accurately with small training samples and BIT false alarms are reduced.

  16. Some considerations concerning four-ball machine testing of the polyacrylamide solutions

    Science.gov (United States)

    Drumeanu, A. C.

    2017-02-01

    Polyacrylamide (PAM) is one of the most widely used and technically important water-soluble polymers. Polyacrylamide (PAM) is usually obtained by free radical polymerization of acrylamide (AM) and in its partially hydrolysed form is a synthetic straight-chain polymer of acrylamide monomers, some of which have been hydrolysed. The structure of HPAM molecule is a flexible chain. This kind of structure is known as a random coil in polymer chemistry. Due to the hydrolysed groups contained in its molecule, HPAM has multiple charges distributed along the chain that make it a polyelectrolyte. The paper presents the experimental results concerning the lubricant solutions based on polyacrylamide behaviour when were tested on the four ball machine. It has to be mentioned that this kind of polymer was not used until now in lubrication and the studies concerning its tribological behaviour are at the beginning.

  17. Machining characteristics and fracture morphologies in a copper-beryllium (Cu-2Be) alloy

    Science.gov (United States)

    Sudhakar, K. V.; Cisneros, J. C.; Cervantes, Hector; Pineda, Cosme Gomez

    2006-02-01

    The technology of materials removal is improved greatly by the introduction of advanced cutting tools like cubic boron nitride, ceramics, polycrystalline diamond and the more recent whisker-reinforced materials. In this paper, the influence of cutting temperature on machinability, mechanical properties, microstructure, and fracture morphology of Cu-2Be alloy using a polycrystalline diamond cutter is investigated. The information on machining, microstructure, and fracture morphology of Cu-2Be alloy are very useful to understand their fabrication characteristics and the basic mechanisms of its deformation and fracture. The machinability (in terms of surface finish) of Cu-2Be alloy is evaluated as a function of cutting temperature, resulting from wet and dry cutting. Machining is carried out on a Hardinge Cobra 42 CNC machine (Hardinge Inc., Elmira, NY), and the machining parameters used—cutting speed, depth of cut, and feed rate—are kept constant during both wet and dry cutting. The machined surface finish on Cu-2Be alloy is measured using a surface finish analyzer (Surftest 401, series 178) technique. The machined specimens are examined for their strength and hardness properties using a standard Universal Testing Machine and Rockwell hardness tester, respectively. Wet cutting (using coolants) produced a smooth surface finish when compared with dry cutting of the Cu-2Be alloy. The machined specimens are examined for their microstructural features using a Nikon optical microscope. The specimens are etched using a suitable etchant solution for revealing such microstructure constituents as grain size, phase proportions, and the possible overheated areas (especially in dry cutting). The fractured surfaces from the tensile and impact toughness tests are investigated for their fracture morphologies (dry and wet cutting) using a microprocessor-controlled scanning electron microscope (Jeol Model JSM 5910 LV). A detailed analysis is also made to understand and interpret

  18. On the application of response surface methodology for predicting and optimizing surface roughness and cutting forces in hard turning by PVD coated insert

    Directory of Open Access Journals (Sweden)

    Hessainia Zahia

    2015-04-01

    Full Text Available This paper focuses on the exploitation of the response surface methodology (RSM to determine optimum cutting conditions leading to minimum surface roughness and cutting force components. The technique of RSM helps to create an efficient statistical model for studying the evolution of surface roughness and cutting forces according to cutting parameters: cutting speed, feed rate and depth of cut. For this purpose, turning tests of hardened steel alloy (AISI 4140 (56 HRC were carried out using PVD – coated ceramic insert under different cutting conditions. The equations of surface roughness and cutting forces were achieved by using the experimental data and the technique of the analysis of variance (ANOVA. The obtained results are presented in terms of mean values and confidence levels. It is shown that feed rate and depth of cut are the most influential factors on surface roughness and cutting forces, respectively. In addition, it is underlined that the surface roughness is mainly related to the cutting speed, whereas depth of cut has the greatest effect on the evolution of cutting forces. The optimal machining parameters obtained in this study represent reductions about 6.88%, 3.65%, 19.05% in cutting force components (Fa, Fr, Ft, respectively. The latters are compared with the results of initial cutting parameters for machining AISI 4140 steel in the hard turning process.

  19. Inflatable Wing Design Parameter Optimization Using Orthogonal Testing and Support Vector Machines

    Institute of Scientific and Technical Information of China (English)

    WANG Zhifei; WANG Hua

    2012-01-01

    The robust parameter design method is a traditional approach to robust experimental design that seeks to obtain the optimal combination of factors/levels.To overcome some of the defects of the inflatable wing parameter design method,this paper proposes an optimization design scheme based on orthogonal testing and support vector machines (SVMs).Orthogonal testing design is used to estimate the appropriate initial value and variation domain of each variable to decrease the number of iterations and improve the identification accuracy and efficiency.Orthogonal tests consisting of three factors and three levels are designed to analyze the parameters of pressure,uniform applied load and the number of chambers that affect the bending response of inflatable wings.An SVM intelligent model is established and limited orthogonal test swatches are studied.Thus,the precise relationships between each parameter and product quality features,as well the signal-to-noise ratio (SNR),can be obtained.This can guide general technological design optimization.

  20. 金叶榆硬枝扦插试验初探%Preliminary Tests on Hardwood Cuttings of Ulmus pumila cv. jinye

    Institute of Scientific and Technical Information of China (English)

    杨艳丽; 孙福林; 黄晓霞

    2011-01-01

    在大通植物园进行金叶榆扦插试验,结果表明沙壤土扦插和地膜覆盖可提高扦插苗的高、地径生长量,明显提高扦插成活率。%Ulmus pumila cv. jinye cutting test wewe conducted in botanical garden of Datong, the results showed in sandy loam soil cutting and mulching can increase height and diameter growth, improved significant- ly survival rate of cuttings.

  1. A small-sample multivariate kernel machine test for microbiome association studies.

    Science.gov (United States)

    Zhan, Xiang; Tong, Xingwei; Zhao, Ni; Maity, Arnab; Wu, Michael C; Chen, Jun

    2017-04-01

    High-throughput sequencing technologies have enabled large-scale studies of the role of the human microbiome in health conditions and diseases. Microbial community level association test, as a critical step to establish the connection between overall microbiome composition and an outcome of interest, has now been routinely performed in many studies. However, current microbiome association tests all focus on a single outcome. It has become increasingly common for a microbiome study to collect multiple, possibly related, outcomes to maximize the power of discovery. As these outcomes may share common mechanisms, jointly analyzing these outcomes can amplify the association signal and improve statistical power to detect potential associations. We propose the multivariate microbiome regression-based kernel association test (MMiRKAT) for testing association between multiple continuous outcomes and overall microbiome composition, where the kernel used in MMiRKAT is based on Bray-Curtis or UniFrac distance. MMiRKAT directly regresses all outcomes on the microbiome profiles via a semiparametric kernel machine regression framework, which allows for covariate adjustment and evaluates the association via a variance-component score test. Because most of the current microbiome studies have small sample sizes, a novel small-sample correction procedure is implemented in MMiRKAT to correct for the conservativeness of the association test when the sample size is small or moderate. The proposed method is assessed via simulation studies and an application to a real data set examining the association between host gene expression and mucosal microbiome composition. We demonstrate that MMiRKAT is more powerful than large sample based multivariate kernel association test, while controlling the type I error. A free implementation of MMiRKAT in R language is available at http://research.fhcrc.org/wu/en.html.

  2. Test report on the machine-mounted continuous respirable dust monitor

    Energy Technology Data Exchange (ETDEWEB)

    Kissell, F.N.; Thimons, E.D. [Pittsburgh Research Laboratory, Pittsburgh, PA (USA). National Institute for Occupational Safety and Health

    2001-07-01

    The machine-mounted continuous respirable dust monitor (MMCRDM) is a fixed-location area sampling device developed for possible use at the working face of an underground coal mine. This device, based on proprietary technology known as the tapered element oscillating microbalance, has evolved over the past eight years through a cooperative effort of the former Bureau of Mines, MSHA, and the Rupprecht & Patashnick Company in Albany, NY. The capability to measure respirable coal mine dust levels on a continuous basis, rather than depending solely on periodic samples obtained from the traditional coal mine dust samplers, has been a goal in the mining industry for nearly two decades. Recently, an extensive series of laboratory and underground tests was conducted by NIOSH with the cooperation of MSHA and coal operators to test the performance of the MMCRDM. In preliminary laboratory testing, the MMCRDM seemed to work well. However, in every underground test, when compared to reference samplers placed close to the inlet, the MMCRDM failed to meet the 25% accuracy criterion specified in the contract under which it was developed. Two reasons explain this failure: first, in most tests the bias (the relative discrepancy between the average MMCRDM concentration and the average reference sampler concentration) was too great. Second, the variability of the samplers used for reference comparison was too large. Finally, the underground testing of the MMCRDMs showed that they are quite unreliable at this stage of development. In the majority of mine tests, no more than 10 shifts of data were taken before the MMCRDM failed to function properly. Major breakdowns, requiring the return of the MMCRDM to the factory for repairs, occurred on average every 28 days. To be considered mine-worthy, MMCRDM reliability must be substantially improved. 6 refs., 7 figs.

  3. 深孔钻镗床控制系统改造与切削参数监测研究%Study on Control System Transformation and Cutting Parameter Monitoring for Deep Hole Boring Machine

    Institute of Scientific and Technical Information of China (English)

    杨福合; 胡振华; 庞明超

    2015-01-01

    Combining with actual situation of production and processing, the original machine tool control system defects were an⁃alyzed. According to the needs of users, a high automatic control and detection scheme was presented. The system was mainly composed by PLC, touch screen, inverter, servo drives, and the stepless speed regulation of spindle and tool feed speed, feed depth arbitrary control could be realized, so flexibility of the machining process could be ensured to the maximum extent. At the same time, cutting pa⁃rameter monitoring function could be used to improve machining precision and efficiency, to ensure the machining quality, reduce waste product rate.%结合生产加工的实际情况,分析了原深孔加工机床控制系统存在的缺陷,并根据用户的需求提出了一种高自动化的控制与检测方案。系统主要由PLC、触摸屏、变频器、伺服驱动组成,可实现主轴的无级调速和刀具进给速度、进给深度的任意控制,最大程度上保证了加工工艺的灵活性。同时,切削参数监控功能在提高加工精度与效率的同时,保证了加工质量,降低了废品率。

  4. Testing and modeling of Losses in Induction Machines%感应电机损耗测试与建模

    Institute of Scientific and Technical Information of China (English)

    丁晓峰; 刘景林

    2011-01-01

    Experimental testing and 2 - D finite element (FE) modeling of losses in induction machines are presented in this paper. Firstly, the experimental bench is set up, to test the losses of induction machines.The windage & friction loss, copper loss and iron loss are measured when the machine is without-load and driven by 3 - phase sinusoidal supply. Based on the results of the test, a more accurate 2 - D FE model of losses for induction machine is developed. And the losses in the induction machine are predicted and measured by the model and experimental bench respectively when the loaded machine is driven by sinusoidal supply and the without-load/loaded machine is driven by PWM supply. Furthermore, the experimental results are found to be consistent with the results from simulation.%该文针对感应电机损耗进行实验测试和2D有限元建模.首先搭建了感应电机损耗测试的实验平台,在三相正弦波驱动电机的情况下,测得电机空载时的风阻与摩擦损耗、铜损耗以及铁损耗.根据实验测试结果,建立了较精确的感应电机损耗2D有限元模型.在三相正弦波电源驱动负载电机和PWM波电源驱动空载/负载电机时,利用该有限元仿真模型和实验平台分别计算和测试了电机各种损耗.实验结果有效地证实了仿真模型的正确性.

  5. Analysis of Orthogonal Cutting of Aluminium-based Composites

    Directory of Open Access Journals (Sweden)

    P. Ravinder Reddy

    2002-10-01

    Full Text Available A turning test on aluminium-based metal-matrix composites (MMCs (aluminium-30% silicon carbide was performed with K-20 carbide tool material and wear patterns and the wear land growth rates were analysed to evaluate the wear characteristics and to classify the relationship between the physical (mechanical properties and the flank wear of cutting tools. The study was also extended to the machining aspects and the width of cuts on MMCs and the influence of various cutting parameters. The experiments were conducted to measure the temperature along the cutting tool edge using thermocouple at various cutting speeds, and depth of cuts, keeping the feed rate constant while turning with K-20 carbide cutting tool. The finite-element method was used to simulate the orthogonal cutting of aluminium-based MMCs. The heat generation at the chip-tool interface, frictional heat generation at the tool flank, and the heat generation at the work tool interface were calculated analytically and imposed as boundary conditions. The analysis of the steady-state heat transfer was carried out and the temperature distribution at cutting edge, shear zone, and interface regions have been reported.

  6. Melt Flow and Energy Limitation of Laser Cutting

    Directory of Open Access Journals (Sweden)

    Pavel Hudeček

    2016-01-01

    Full Text Available Laser technology is a convertible technology for plenty of parts in most materials. Laser material processing for industrial manufacturing applications is today a widespread procedure for welding, cutting, marking and micro machining of metal and plastic parts and components. Involvement and support this huge mass-production industry of laser cutting, new technology and dry-process using lasers were and are being actively developed. Fundamentally, industrial laser cutting or other applications on industry should satisfy the four key practical application issues including “Quality or Performance”, “Throughput or Speed”, “Cost or Total Ownership Cost”, and “Reliability”. Laser requires for examples several complicated physical factors to be resolved including die strength to be enable good wire-bonding and survival of severe cycling test, clean cutting wall surface, good cutting of direct attach film, and proper speed of cutting for achieving economy of throughput. Some example of maximum cutting rate, wherewith is normally limited laser energy, cutting speed is depend on type laser, different of cutting with one laser beam and beam pattern and applied laser power/material thickness will be introduced in this paper.

  7. Integrating Symbolic and Statistical Methods for Testing Intelligent Systems Applications to Machine Learning and Computer Vision

    Energy Technology Data Exchange (ETDEWEB)

    Jha, Sumit Kumar [University of Central Florida, Orlando; Pullum, Laura L [ORNL; Ramanathan, Arvind [ORNL

    2016-01-01

    Embedded intelligent systems ranging from tiny im- plantable biomedical devices to large swarms of autonomous un- manned aerial systems are becoming pervasive in our daily lives. While we depend on the flawless functioning of such intelligent systems, and often take their behavioral correctness and safety for granted, it is notoriously difficult to generate test cases that expose subtle errors in the implementations of machine learning algorithms. Hence, the validation of intelligent systems is usually achieved by studying their behavior on representative data sets, using methods such as cross-validation and bootstrapping.In this paper, we present a new testing methodology for studying the correctness of intelligent systems. Our approach uses symbolic decision procedures coupled with statistical hypothesis testing to. We also use our algorithm to analyze the robustness of a human detection algorithm built using the OpenCV open-source computer vision library. We show that the human detection implementation can fail to detect humans in perturbed video frames even when the perturbations are so small that the corresponding frames look identical to the naked eye.

  8. Testing of machine wound second generation HTS tape Vacuum Pressure Impregnated coils

    Science.gov (United States)

    Swaffield, D.; Lewis, C.; Eugene, J.; Ingles, M.; Peach, D.

    2014-05-01

    Delamination of second generation (2G) High Temperature Superconducting (HTS) tapes has previously been reported when using resin based insulation systems for wound coils. One proposed root cause is the differential thermal contraction between the coil former and the resin encapsulated coil turns resulting in the tape c-axis tensile stress being exceeded. Importantly, delamination results in unacceptable degradation of the superconductor critical current level. To mitigate the delamination risk and prove winding, jointing and Vacuum Pressure Impregnation (VPI) processes in the production of coils for superconducting rotating machines at GE Power Conversion two scaled trial coils have been wound and extensively tested. The coils are wound from 12mm wide 2G HTS tape supplied by AMSC onto stainless steel 'racetrack' coil formers. The coils are wound in two layers which include both in-line and layer-layer joints subject to in-process test. The resin insulation system chosen is VPI and oven cured. Tests included; insulation resistance, repeat quench and recovery of the superconductor, heat runs and measurement of n-value, before and after multiple thermal cycling between ambient and 35 Kelvin. No degradation of coil performance is evidenced.

  9. Constitutive modeling for Ti-6Al-4V alloy machining based on the SHPB tests and simulation

    Science.gov (United States)

    Chen, Guang; Ke, Zhihong; Ren, Chengzu; Li, Jun

    2016-09-01

    A constitutive model is critical for the prediction accuracy of a metal cutting simulation. The highest strain rate involved in the cutting process can be in the range of 104-106 s-1. Flow stresses at high strain rates are close to that of cutting are difficult to test via experiments. Split Hopkinson compression bar (SHPB) technology is used to study the deformation behavior of Ti-6Al-4V alloy at strain rates of 10-4-104s-1. The Johnson Cook (JC) model was applied to characterize the flow stresses of the SHPB tests at various conditions. The parameters of the JC model are optimized by using a genetic algorithm technology. The JC plastic model and the energy density-based ductile failure criteria are adopted in the proposed SHPB finite element simulation model. The simulated flow stresses and the failure characteristics, such as the cracks along the adiabatic shear bands agree well with the experimental results. Afterwards, the SHPB simulation is used to simulate higher strain rate(approximately 3×104 s-1) conditions by minimizing the size of the specimen. The JC model parameters covering higher strain rate conditions which are close to the deformation condition in cutting were calculated based on the flow stresses obtained by using the SHPB tests (10-4-104 s-1) and simulation (up to 3×104 s-1). The cutting simulation using the constitutive parameters is validated by the measured forces and chip morphology. The constitutive model and parameters for high strain rate conditions that are identical to those of cutting were obtained based on the SHPB tests and simulation.

  10. Neuropsychological Test Selection for Cognitive Impairment Classification: A Machine Learning Approach

    Science.gov (United States)

    Williams, Jennifer A.; Schmitter-Edgecombe, Maureen; Cook, Diane J.

    2016-01-01

    Introduction Reducing the amount of testing required to accurately detect cognitive impairment is clinically relevant. The aim of this research was to determine the fewest number of clinical measures required to accurately classify participants as healthy older adult, mild cognitive impairment (MCI) or dementia using a suite of classification techniques. Methods Two variable selection machine learning models (i.e., naive Bayes, decision tree), a logistic regression, and two participant datasets (i.e., clinical diagnosis, clinical dementia rating; CDR) were explored. Participants classified using clinical diagnosis criteria included 52 individuals with dementia, 97 with MCI, and 161 cognitively healthy older adults. Participants classified using CDR included 154 individuals CDR = 0, 93 individuals with CDR = 0.5, and 25 individuals with CDR = 1.0+. Twenty-seven demographic, psychological, and neuropsychological variables were available for variable selection. Results No significant difference was observed between naive Bayes, decision tree, and logistic regression models for classification of both clinical diagnosis and CDR datasets. Participant classification (70.0 – 99.1%), geometric mean (60.9 – 98.1%), sensitivity (44.2 – 100%), and specificity (52.7 – 100%) were generally satisfactory. Unsurprisingly, the MCI/CDR = 0.5 participant group was the most challenging to classify. Through variable selection only 2 – 9 variables were required for classification and varied between datasets in a clinically meaningful way. Conclusions The current study results reveal that machine learning techniques can accurately classifying cognitive impairment and reduce the number of measures required for diagnosis. PMID:26332171

  11. Machining of Aircraft Titanium with Abrasive-Waterjets for Fatigue Critical Applications

    Energy Technology Data Exchange (ETDEWEB)

    Liu, H. T.; Hovanski, Yuri; Dahl, Michael E.

    2012-02-01

    Laboratory tests were conducted to determine the fatigue performance of abrasive-waterjet- (AWJ-) machined aircraft titanium. Dog-bone specimens machined with AWJs were prepared and tested with and without sanding and dry-grit blasting with Al2O3 as secondary processes. The secondary processes were applied to remove the visual appearance of AWJ-generated striations and to clean up the garnet embedment. The fatigue performance of AWJ-machined specimens was compared with baseline specimens machined with CNC milling. Fatigue test results of the titanium specimens not only confirmed our previous findings in aluminum dog-bone specimens but in comparison also further enhanced the fatigue performance of the titanium. In addition, titanium is known to be difficult to cut, particularly for thick parts, however AWJs cut the material 34% faster han stainless steel. AWJ cutting and dry-grit blasting are shown to be a preferred ombination for processing aircraft titanium that is fatigue critical.

  12. Kernel machine testing for risk prediction with stratified case cohort studies.

    Science.gov (United States)

    Payne, Rebecca; Neykov, Matey; Jensen, Majken Karoline; Cai, Tianxi

    2016-06-01

    Large assembled cohorts with banked biospecimens offer valuable opportunities to identify novel markers for risk prediction. When the outcome of interest is rare, an effective strategy to conserve limited biological resources while maintaining reasonable statistical power is the case cohort (CCH) sampling design, in which expensive markers are measured on a subset of cases and controls. However, the CCH design introduces significant analytical complexity due to outcome-dependent, finite-population sampling. Current methods for analyzing CCH studies focus primarily on the estimation of simple survival models with linear effects; testing and estimation procedures that can efficiently capture complex non-linear marker effects for CCH data remain elusive. In this article, we propose inverse probability weighted (IPW) variance component type tests for identifying important marker sets through a Cox proportional hazards kernel machine (CoxKM) regression framework previously considered for full cohort studies (Cai et al., 2011). The optimal choice of kernel, while vitally important to attain high power, is typically unknown for a given dataset. Thus, we also develop robust testing procedures that adaptively combine information from multiple kernels. The proposed IPW test statistics have complex null distributions that cannot easily be approximated explicitly. Furthermore, due to the correlation induced by CCH sampling, standard resampling methods such as the bootstrap fail to approximate the distribution correctly. We, therefore, propose a novel perturbation resampling scheme that can effectively recover the induced correlation structure. Results from extensive simulation studies suggest that the proposed IPW CoxKM testing procedures work well in finite samples. The proposed methods are further illustrated by application to a Danish CCH study of Apolipoprotein C-III markers on the risk of coronary heart disease. © 2015, The International Biometric Society.

  13. Freqüência de positividade em teste cutâneo para aeroalérgenos Frequency of positive skin tests for airborne allergic agents

    Directory of Open Access Journals (Sweden)

    Ricardo Godinho

    2003-12-01

    Full Text Available O aumento da prevalência das rinopatias tem sido descrito na literatura médica e a rinite alérgica continua sendo a mais freqüente. O teste cutâneo é importante no diagnóstico diferencial das doenças nasais e na determinação do padrão de sensibilização da população. Esta permite a promoção de medidas de redução de exposição, sendo fundamental para o tratamento adequado da rinite alérgica. FORMA DE ESTUDO: Coorte transversal. MATERIAL E MÉTODO: Com o objetivo de determinar a freqüência de positividade no teste cutâneo para aeroalérgenos específicos, avaliamos os prontuários de 398 pacientes com sintomas nasais sugestivos de alergia ou outras queixas otorrinolaringológicas que necessitavam deste teste para esclarecimento diagnóstico. RESULTADOS: A poeira doméstica (74,9%, o dermatofagóide (58,4% e o mofo (36,5% foram os alérgenos mais freqüentes, seguidos do pêlo de cão (32,7%, gramínea (22,4%, pêlo de gato (16,9%, penas (16,4% e lã (15,6%. Apenas 3,5% com positividade para pena de periquito e 1,5% para flores. 39 pacientes (9,8% apresentaram teste cutâneo negativo, 10 (2,5% apresentaram reação ao extrato da solução e 8 (2% não reagiram à histamina. Não foram encontradas complicações à aplicação do teste. CONCLUSÃO: A poeira doméstica foi o aeroalérgeno mais freqüente. Os testes cutâneos devem ser realizados no contexto da história clínica e os resultados apresentados nos orientam para o adequado diagnóstico e tratamento das rinopatias.Medical literature has reported on the increase in the prevalence of nose diseases, and allergic rhinitis still leads the statistics. The skin test is important in the differential diagnosis of nose diseases and to determine the sensitivity pattern of the population in order to establish measures to reduce exposure. This is fundamental for adequate handling allergic rhinitis. STUDY DESIGN: Transversal cohorte. MATERIAL AND METHOD: In order to determine the

  14. Development and testing of cut-cell boundaries for electromagnetic particle-in-cell codes.

    Science.gov (United States)

    Nieter, Chet; Smithe, David N.; Stoltz, Peter H.; Cary, John R.

    2007-03-01

    The finite difference time domain (FDTD) approach for electromagnetic particle-in-cell (EM-PIC) is a proven method for many problems involving interactions of charged particles with electromagnetic fields. However accurately modeling fields and particle process at complex boundaries with such methods is still an active research topic. A variety of methods have been developed for this purpose but the testing and application of these methods to real world problems in fairly limited. We have recently implemented the Dey-Mittra boundary algorithm into our EM-PIC code VORPAL. Convergence tests comparing how the frequency of cavity oscillations converge to the physical values for simulations run with stair-step and Dey-Mittra algorithms will be presented. These tests demonstrate how the Dey-Mittra algorithm provides considerable improvements over stair step boundaries. A method to correct for the image charge accumulation from removing particles at complex surfaces will also be presented. Applications to superconducting RF cavities and high-powered microwave devices will be presented.

  15. Cytokine profile in Montenegro skin test of patients with localized cutaneous and mucocutaneous leishmaniasis Perfil de citocinas na intradermorreação de Montenegro em doentes de leishmaniose cutânea localizada e cutâneo-mucosa

    Directory of Open Access Journals (Sweden)

    Marcia Ferraz Nogueira

    2008-12-01

    Full Text Available American tegumentary leishmaniasis presents as two major clinical forms: localized cutaneous leishmaniasis (LCL and mucocutaneous leishmaniasis (MCL. The immune response in leishmaniasis is efficiently evaluated by the response to Leishmania antigen through the Montenegro skin test (MST. Both LCL and MCL present positive response to MST, indicating that the patients present cell-mediated immunity against the parasite - Leishmania. In spite of the presence of immunity in MCL, this is not sufficient to stop disease progression and prevent resistance to treatment. In this study we demonstrated interleukin (IL 2, 4, 5 and interferon (IFN gamma expression in biopsies of MST of ten patients with American tegumentary leishmaniasis. The obtained results were compared between LCL (n = 5 and MCL (n = 5 patients. The MST of MCL patients displayed a higher expression of IL-2, IL-4 and IL-5, in comparison to LCL. There was no significant difference in IFN-gamma expression between groups. The obtained results suggest the role of IL-4 and IL-5 in the maintenance of the immunopathogenic mechanism of the destructive lesions that characterize MCL.A leishmaniose tegumentar americana apresenta duas formas clínicas mais comuns: a leishmaniose cutânea localizada e a leishmaniose cutâneo-mucosa. A imunidade da leishmaniose é avaliada pela resposta ao antígeno Leishmania através da Intradermorreação de Montenegro. Estas duas formas apresentam resposta positiva, indicando que o paciente apresenta imunidade celular contra o parasita Leishmania. Apesar da presença da imunidade celular na leishmaniose cutâneo-mucosa, esta não é suficiente para barrar a progressão da doença e a resistência ao tratamento. Neste estudo, detectamos quatro citocinas por imunohistoquímica, IL-2, IL-4, IL-5 e IFN-gama nas biópsias da intradermorreação de Montenegro de pacientes com leishmaniose tegumentar americana (n = 10, cinco com leishmaniose cutânea e cinco com cut

  16. Light and short arc rubs in rotating machines: Experimental tests and modelling

    Science.gov (United States)

    Pennacchi, P.; Bachschmid, N.; Tanzi, E.

    2009-10-01

    Rotor-to-stator rub is a non-linear phenomenon which has been analyzed many times in rotordynamics literature, but very often these studies are devoted simply to highlight non-linearities, using very simple rotors, rather than to present reliable models. However, rotor-to-stator rub is actually one of the most common faults during the operation of rotating machinery. The frequency of its occurrence is increasing due to the trend of reducing the radial clearance between the seal and the rotor in modern turbine units, pumps and compressors in order to increase efficiency. Often the rub occurs between rotor and seals and the analysis of the phenomenon cannot set aside the consideration of the different relative stiffness. This paper presents some experimental results obtained by means of a test rig in which rub conditions of real machines are reproduced. In particular short arc rubs are considered and the shaft is stiffer than the obstacle. Then a model, suitable to be employed for real rotating machinery, is presented and the simulations obtained are compared with the experimental results. The model is able to reproduce the behaviour of the test rig.

  17. Analyses of Effects of Cutting Parameters on Cutting Edge Temperature Using Inverse Heat Conduction Technique

    Directory of Open Access Journals (Sweden)

    Marcelo Ribeiro dos Santos

    2014-01-01

    Full Text Available During machining energy is transformed into heat due to plastic deformation of the workpiece surface and friction between tool and workpiece. High temperatures are generated in the region of the cutting edge, which have a very important influence on wear rate of the cutting tool and on tool life. This work proposes the estimation of heat flux at the chip-tool interface using inverse techniques. Factors which influence the temperature distribution at the AISI M32C high speed steel tool rake face during machining of a ABNT 12L14 steel workpiece were also investigated. The temperature distribution was predicted using finite volume elements. A transient 3D numerical code using irregular and nonstaggered mesh was developed to solve the nonlinear heat diffusion equation. To validate the software, experimental tests were made. The inverse problem was solved using the function specification method. Heat fluxes at the tool-workpiece interface were estimated using inverse problems techniques and experimental temperatures. Tests were performed to study the effect of cutting parameters on cutting edge temperature. The results were compared with those of the tool-work thermocouple technique and a fair agreement was obtained.

  18. Machining of titanium alloys

    CERN Document Server

    2014-01-01

    This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

  19. Neuropsychological Testing and Machine Learning Distinguish Alzheimer’s Disease from Other Causes for Cognitive Impairment

    Directory of Open Access Journals (Sweden)

    Helmut Hildebrandt

    2017-04-01

    Full Text Available With promising results in recent treatment trials for Alzheimer’s disease (AD, it becomes increasingly important to distinguish AD at early stages from other causes for cognitive impairment. However, existing diagnostic methods are either invasive (lumbar punctures, PET or inaccurate Magnetic Resonance Imaging (MRI. This study investigates the potential of neuropsychological testing (NPT to specifically identify those patients with possible AD among a sample of 158 patients with Mild Cognitive Impairment (MCI or dementia for various causes. Patients were divided into an early stage and a late stage group according to their Mini Mental State Examination (MMSE score and labeled as AD or non-AD patients based on a post-mortem validated threshold of the ratio between total tau and beta amyloid in the cerebrospinal fluid (CSF; Total tau/Aβ(1–42 ratio, TB ratio. All patients completed the established Consortium to Establish a Registry for Alzheimer’s Disease—Neuropsychological Assessment Battery (CERAD-NAB test battery and two additional newly-developed neuropsychological tests (recollection and verbal comprehension that aimed at carving out specific Alzheimer-typical deficits. Based on these test results, an underlying AD (pathologically increased TB ratio was predicted with a machine learning algorithm. To this end, the algorithm was trained in each case on all patients except the one to predict (leave-one-out validation. In the total group, 82% of the patients could be correctly identified as AD or non-AD. In the early group with small general cognitive impairment, classification accuracy was increased to 89%. NPT thus seems to be capable of discriminating between AD patients and patients with cognitive impairment due to other neurodegenerative or vascular causes with a high accuracy, and may be used for screening in clinical routine and drug studies, especially in the early course of this disease.

  20. Neuropsychological Testing and Machine Learning Distinguish Alzheimer's Disease from Other Causes for Cognitive Impairment.

    Science.gov (United States)

    Gurevich, Pavel; Stuke, Hannes; Kastrup, Andreas; Stuke, Heiner; Hildebrandt, Helmut

    2017-01-01

    With promising results in recent treatment trials for Alzheimer's disease (AD), it becomes increasingly important to distinguish AD at early stages from other causes for cognitive impairment. However, existing diagnostic methods are either invasive (lumbar punctures, PET) or inaccurate Magnetic Resonance Imaging (MRI). This study investigates the potential of neuropsychological testing (NPT) to specifically identify those patients with possible AD among a sample of 158 patients with Mild Cognitive Impairment (MCI) or dementia for various causes. Patients were divided into an early stage and a late stage group according to their Mini Mental State Examination (MMSE) score and labeled as AD or non-AD patients based on a post-mortem validated threshold of the ratio between total tau and beta amyloid in the cerebrospinal fluid (CSF; Total tau/Aβ(1-42) ratio, TB ratio). All patients completed the established Consortium to Establish a Registry for Alzheimer's Disease-Neuropsychological Assessment Battery (CERAD-NAB) test battery and two additional newly-developed neuropsychological tests (recollection and verbal comprehension) that aimed at carving out specific Alzheimer-typical deficits. Based on these test results, an underlying AD (pathologically increased TB ratio) was predicted with a machine learning algorithm. To this end, the algorithm was trained in each case on all patients except the one to predict (leave-one-out validation). In the total group, 82% of the patients could be correctly identified as AD or non-AD. In the early group with small general cognitive impairment, classification accuracy was increased to 89%. NPT thus seems to be capable of discriminating between AD patients and patients with cognitive impairment due to other neurodegenerative or vascular causes with a high accuracy, and may be used for screening in clinical routine and drug studies, especially in the early course of this disease.

  1. 重轨热锯机变速技术应用%Application of Transmission Technology for Hot Sawing Machine during Cutting Heavy Rail

    Institute of Scientific and Technical Information of China (English)

    霍建; 尹燕鹏; 苏德帅; 赵丽娥

    2016-01-01

    The software and hardware configurations for the hot sawing machine with variable speed function in Heavy Section Mill of Angang Steel Co., Ltd. for meeting requirements for product diversification were introduced. Particularly specific design ideas for all kinds of variable speed outlines and their corresponding advantages and disadvantages as well as the implemented final solution were explained so that transmission function of hot sawing machine was realized. The concrete design ideas of various transmission schemes and their advantages and disadvantages as well as the scheme implemented in the end were introduced. The principle of variable speed technology which can be available was discussed in detail by introducing the programming of PLC internal programs and the installation of SIEMENS digital controllers.%介绍了鞍钢股份有限公司大型厂热锯机为满足产品多样化需要,实现热锯机变速功能的软硬件配置情况,着重介绍了各种变速方案具体设计思想及优缺点以及最终实施的方案。通过介绍PLC内程序的编写和SIEMENS数控器的设置,详细阐述了变速技术的实现原理。

  2. Development of Computerized Machine for Cutting and Drilling Wooden Door Frame%木门门框角部加工专用数控锯钻机的研发

    Institute of Scientific and Technical Information of China (English)

    姚遥; 姚永和; 张占宽; 李伟光

    2013-01-01

    为解决木门产业发展与机械化制造水平的矛盾,根据木门制造企业对门框加工装备的实际要求,研究机床的技术方案、参数、结构以及U型锯切技术,开发集锯切、钻削于一体的数控门框角部锯钻专用装备.一次装夹定位可完成45°角部定长锯切、定位孔以及连接件安装孔加工等工序,适用于不同种类、规格门框的加工.%The authors developed a numerical control machine for cutting and drilling door frame components based on the actual requirements for processing wooden door frames.Advanced computerized control techniques were used to set sawing and drilling patterns with a single clamping position.The machine was capable of making different wooden door frames.

  3. Machine Tool Software

    Science.gov (United States)

    1988-01-01

    A NASA-developed software package has played a part in technical education of students who major in Mechanical Engineering Technology at William Rainey Harper College. Professor Hack has been using (APT) Automatically Programmed Tool Software since 1969 in his CAD/CAM Computer Aided Design and Manufacturing curriculum. Professor Hack teaches the use of APT programming languages for control of metal cutting machines. Machine tool instructions are geometry definitions written in APT Language to constitute a "part program." The part program is processed by the machine tool. CAD/CAM students go from writing a program to cutting steel in the course of a semester.

  4. A Quality Function Deployment-Based Model for Cutting Fluid Selection

    National Research Council Canada - National Science Library

    Prasad, Kanika; Chakraborty, Shankar

    2016-01-01

    ... from cutting surface, and so on. Hence, choosing a proper cutting fluid for a specific machining application becomes important for enhanced efficiency and effectiveness of a manufacturing process...

  5. A support vector machine based test for incongruence between sets of trees in tree space

    Science.gov (United States)

    2012-01-01

    Background The increased use of multi-locus data sets for phylogenetic reconstruction has increased the need to determine whether a set of gene trees significantly deviate from the phylogenetic patterns of other genes. Such unusual gene trees may have been influenced by other evolutionary processes such as selection, gene duplication, or horizontal gene transfer. Results Motivated by this problem we propose a nonparametric goodness-of-fit test for two empirical distributions of gene trees, and we developed the software GeneOut to estimate a p-value for the test. Our approach maps trees into a multi-dimensional vector space and then applies support vector machines (SVMs) to measure the separation between two sets of pre-defined trees. We use a permutation test to assess the significance of the SVM separation. To demonstrate the performance of GeneOut, we applied it to the comparison of gene trees simulated within different species trees across a range of species tree depths. Applied directly to sets of simulated gene trees with large sample sizes, GeneOut was able to detect very small differences between two set of gene trees generated under different species trees. Our statistical test can also include tree reconstruction into its test framework through a variety of phylogenetic optimality criteria. When applied to DNA sequence data simulated from different sets of gene trees, results in the form of receiver operating characteristic (ROC) curves indicated that GeneOut performed well in the detection of differences between sets of trees with different distributions in a multi-dimensional space. Furthermore, it controlled false positive and false negative rates very well, indicating a high degree of accuracy. Conclusions The non-parametric nature of our statistical test provides fast and efficient analyses, and makes it an applicable test for any scenario where evolutionary or other factors can lead to trees with different multi-dimensional distributions. The

  6. Machining fiber-reinforced composites

    Science.gov (United States)

    Komanduri, Ranga

    1993-04-01

    Compared to high tool wear and high costs of tooling of fiber-reinforced composites (FRCs), noncontact material-removal processes offer attractive alternative. Noncontact machining methods can also minimize dust, noise, and extensive plastic deformation and consequent heat generation associated with conventional machining of FRCs, espacially those with an epoxy matrix. The paper describes the principles involved in and the details of machining of FRCs by laser machining, water jet-cutting and abrasive water jet-cutting, and electrical discharge machining of composites, as well as the limitations of each method.

  7. SURFACE ROUGHNESS AND CUTTING FORCES IN CRYOGENIC TURNING OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    T. C. YAP

    2015-07-01

    Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

  8. Cutting Forces and Chip Morphology during Wood Plastic Composites Orthogonal Cutting

    Directory of Open Access Journals (Sweden)

    Xiaolei Guo

    2014-02-01

    Full Text Available The effect of chip thickness, rake angle, and edge radius on cutting forces and chip morphology in wood plastic composites (WPCs orthogonal cutting was investigated. Three types of WPCs, Wood flour/polyethylene composite (WFPEC, wood flour/polypropylene composite (WFPPC, and wood flour/polyvinyl chloride composite (WFPVCC, that were tested exhibited different behavior with respect to the machinability aspects. The cutting forces of WFPVCC were the highest, followed by WFPPC and WFPEC. The most significant factor on the parallel cutting force of these three types of WPCs was the chip thickness, which explained more than 90%, contribution of total variation, while rake angle, edge radius, and the interactions between these factors had small contributions. The most significant factor on the normal cutting force of WPCs was also the chip thickness, which accounted for more than 60% of the total variation. The chips produced included long continuous chips, short continuous chips, flake chips, and granule chips when cutting these three types of WPCs.

  9. Cutting Power during Milling of Thermally Modified Pine Wood

    Directory of Open Access Journals (Sweden)

    Andrzej Krauss

    2016-09-01

    Full Text Available The paper presents experimental testing results of cutting power of thermally modified wood of Scots pine (Pinus sylvestris L. during lengthwise milling. The process of heat treatment was performed in the atmosphere of superheated steam, at temperatures of 130, 160, 190 and 220 °C, maintaining an identical heating time of 4 h for all modification variants. Cutting power was determined during milling of the radial surface of modifi ed and non--modified samples. It was calculated as the difference of power used by a milling machine during wood machining and at idling. Based on the results of measurements, it was found that, in the case of modified wood, cutting power decreases with an increase in modifi cation temperature (the dependence being linear and increases with an increase in the working engagement. At temperatures exceeding 160 °C, the power required for milling of modified wood is lower than cutting power for non-modified wood. The experiment indicated a significant reduction of cutting power with an increase in wood modification temperature. It was also found that an increase in the working engagement results in an increase of cutting power both in thermally modifi ed and non-modified wood.

  10. Manufacturing and test of 2G-HTS coils for rotating machines: Challenges, conductor requirements, realization

    Energy Technology Data Exchange (ETDEWEB)

    Oomen, Marijn, E-mail: marijn.oomen@siemens.com [Siemens AG, Corporate Technology, CT T DE HW4, PO Box 3220, 91050 Erlangen (Germany); Herkert, Werner; Bayer, Dietmar; Kummeth, Peter; Nick, Wolfgang; Arndt, Tabea [Siemens AG, Corporate Technology, CT T DE HW4, PO Box 3220, 91050 Erlangen (Germany)

    2012-11-20

    We investigate the use of 2nd-generation High-Temperature Superconductors (2G-HTSs) in the rotors of electrical motors and generators. For these devices the conductor must be wound into robust impregnated coils, which are operated in vacuum at temperatures around 30 K, in strong magnetic fields of about 2T. Differences in thermal contraction between the coil former, conductor constituents, impregnation resin, bandage and heat-sink materials (assembled at room temperature) cause mechanical stresses at operating temperature. Rotating-machine operation adds Lorentz forces and challenging centripetal accelerations up to thousands of g. Second generation-HTS conductors withstand large tensile stresses in axial direction and compression in normal direction. However, shear stresses, axial compression, and tension normal to the conductor can cause degradation in superconducting properties. Such stresses can be mitigated by correct choice of materials, coil lay-out and manufacturing process. A certain stress level will remain, which the conductor must withstand. We have manufactured many impregnated round and race-track coils, using different 2G-HTS conductors, and tested them at temperatures from 25 K to 77 K. Degradation of the superconductor in early coils was traced to the mentioned differences in thermal contraction, and was completely avoided in coils produced later. We will discuss appropriate coil-winding techniques to assure robust and reliable superconductor performance.

  11. Combination of Universal Mechanical Testing Machine with Atomic Force Microscope for Materials Research

    Science.gov (United States)

    Zhong, Jian; He, Dannong

    2015-08-01

    Surface deformation and fracture processes of materials under external force are important for understanding and developing materials. Here, a combined horizontal universal mechanical testing machine (HUMTM)-atomic force microscope (AFM) system is developed by modifying UMTM to combine with AFM and designing a height-adjustable stabilizing apparatus. Then the combined HUMTM-AFM system is evaluated. Finally, as initial demonstrations, it is applied to analyze the relationship among macroscopic mechanical properties, surface nanomorphological changes under external force, and fracture processes of two kinds of representative large scale thin film materials: polymer material with high strain rate (Parafilm) and metal material with low strain rate (aluminum foil). All the results demonstrate the combined HUMTM-AFM system overcomes several disadvantages of current AFM-combined tensile/compression devices including small load force, incapability for large scale specimens, disability for materials with high strain rate, and etc. Therefore, the combined HUMTM-AFM system is a promising tool for materials research in the future.

  12. Manufacturing and test of 2G-HTS coils for rotating machines: Challenges, conductor requirements, realization

    Science.gov (United States)

    Oomen, Marijn; Herkert, Werner; Bayer, Dietmar; Kummeth, Peter; Nick, Wolfgang; Arndt, Tabea

    2012-11-01

    We investigate the use of 2nd-generation High-Temperature Superconductors (2G-HTSs) in the rotors of electrical motors and generators. For these devices the conductor must be wound into robust impregnated coils, which are operated in vacuum at temperatures around 30 K, in strong magnetic fields of about 2T. Differences in thermal contraction between the coil former, conductor constituents, impregnation resin, bandage and heat-sink materials (assembled at room temperature) cause mechanical stresses at operating temperature. Rotating-machine operation adds Lorentz forces and challenging centripetal accelerations up to thousands of g. Second generation-HTS conductors withstand large tensile stresses in axial direction and compression in normal direction. However, shear stresses, axial compression, and tension normal to the conductor can cause degradation in superconducting properties. Such stresses can be mitigated by correct choice of materials, coil lay-out and manufacturing process. A certain stress level will remain, which the conductor must withstand. We have manufactured many impregnated round and race-track coils, using different 2G-HTS conductors, and tested them at temperatures from 25 K to 77 K. Degradation of the superconductor in early coils was traced to the mentioned differences in thermal contraction, and was completely avoided in coils produced later. We will discuss appropriate coil-winding techniques to assure robust and reliable superconductor performance.

  13. Development of a machine protection system for the Superconducting Beam Test Facility at Fermilab

    Energy Technology Data Exchange (ETDEWEB)

    Warner, A.; Carmichael, L.; Church, M.; Neswold, R.; /Fermilab

    2011-09-01

    Fermilab's Superconducting RF Beam Test Facility currently under construction will produce electron beams capable of damaging the acceleration structures and the beam line vacuum chambers in the event of an aberrant accelerator pulse. The accelerator is being designed with the capability to operate with up to 3000 bunches per macro-pulse, 5Hz repetition rate and 1.5 GeV beam energy. It will be able to sustain an average beam power of 72 KW at the bunch charge of 3.2 nC. Operation at full intensity will deposit enough energy in niobium material to approach the melting point of 2500 C. In the early phase with only 3 cryomodules installed the facility will be capable of generating electron beam energies of 810 MeV and an average beam power that approaches 40 KW. In either case a robust Machine Protection System (MPS) is required to mitigate effects due to such large damage potentials. This paper will describe the MPS system being developed, the system requirements and the controls issues under consideration.

  14. Machining of fiber reinforced composites

    Science.gov (United States)

    Komanduri, Ranga; Zhang, Bi; Vissa, Chandra M.

    Factors involved in machining of fiber-reinforced composites are reviewed. Consideration is given to properties of composites reinforced with boron filaments, glass fibers, aramid fibers, carbon fibers, and silicon carbide fibers and to polymer (organic) matrix composites, metal matrix composites, and ceramic matrix composites, as well as to the processes used in conventional machining of boron-titanium composites and of composites reinforced by each of these fibers. Particular attention is given to the methods of nonconventional machining, such as laser machining, water jet cutting, electrical discharge machining, and ultrasonic assisted machining. Also discussed are safety precautions which must be taken during machining of fiber-containing composites.

  15. Quality of silicon convex lenses fabricated by ultra-high precision diamond machining

    Directory of Open Access Journals (Sweden)

    Abou-El-Hossein, K.

    2013-05-01

    Full Text Available Infra-red optical components are made mainly from hard and brittle materials such as germanium and silicon. Silicon machining is characterised by some difficulties when ultra-high precision machined by mono-crystalline single-point diamond. Accelerated tool wear and machined-surface deterioration may take place if the machining parameters are not properly selected. In this study, we conducted a machining test on an ultra-high precision machine tool, using ductile regime cutting conditions when fabricating a convex surface on a silicon lens of aperture of 60 mm diameter, and using a mono-crystalline diamond. It was found that the cutting conditions for shaping a convex surface of 500 mm radius resulted in good form accuracy. However, more attention should be paid to optimising the holding force of the vacuum chuck employed.

  16. Rotating electrical machines. Part 2: Methods for determining losses and efficiency of rotating electrical machinery from tests (excluding machines for traction vehicles)

    CERN Document Server

    International Electrotechnical Commission. Geneva

    1972-01-01

    Applies to d.c. machines and to a.c. synchronous and induction machines. The principles can be applied to other types of machines such as rotary converters, a.c. commutator motors and single-phase induction motors for which other methods of determining losses are used.

  17. Fs-laser micro machining for μ-TLM resistivity test structures in photovoltaic TCO multilayers

    Science.gov (United States)

    Krause, Stephan; Kaufmann, Kai; Lancaster, Kevin; Naumann, Volker; Großer, Stephan; Hagendorf, Christian

    2016-04-01

    In this work we developed a new approach for resistivity measurements based on fs laser micro machining of μ-TLM test structures. This method is applied to highly resistive interfacial and conductive bulk multilayer systems in photovoltaic TCO thin film devices. Resistivity data has been acquired by a new TLM based method at μm-dimensions (μ-TLM, patent pending, DE 102014211352.0). For this approach, isolating trenches are prepared in the µm range with reasonable effort using fs laser processing. The application of ultrashort pulses with a laser wavelength in the IR range (λ = 1.03 μm) allows selective removal of the top SnO2 layer of the TCO multilayer stack by a reduced thermal influence on the layers beneath and in the adjacent region of the laser trenches. Small effective optical penetration and ablation depth was achieved by an ultrafast thermal ablation mechanism via free carrier absorption at the interface of the SnO2/ITO layers. Therefore the risk of laser induced modification of the electric layer properties is negligible. The μ-TLM test structure results in highly accurate and reproducible resistivity data. Applied to SnO2/ITO/glass double layer stacks, the obtained resistivity values for the SnO2 interfacial layer (ρTO = 40.5 kΩμm) and for the indium tin oxide thin film (ρITO = 1.3 Ωμm) agree with reference data from four-point-probing and from literature.

  18. Design of Banana Stalk Cutting Machine Based on Hydraulic System%基于液压系统控制的香蕉秸秆切片机的设计

    Institute of Scientific and Technical Information of China (English)

    张慧; 张燕

    2014-01-01

    香蕉产业在海南经济中占有很大的比重,但香蕉生产的同时也产生了75%左右的香蕉茎叶副产物。完成香蕉采摘后,剩余的茎叶等废弃不用,造成了资源的严重浪费。为此,设计了一种新型的香蕉秸秆切片机,采用上下刀盘偏置高速交替旋转切削的方法,并以高压气体辅助切削,以达到良好的切片效果和质量,并采用液压控制系统对整个投料、切削过程进行自动控制,从而节省了人力,大大提高了秸秆切片的效率和资源的再回收利用率,减轻了因香蕉秸秆处理不当所造成的废物和废气对人体的危害,促进香蕉茎叶副产品产业化及商品化的发展。%The banana industry occupies a large proportion in Hainan economy , but also produced about 75%of the ba-nana leaf byproducts of banana production at the same time .Complete the banana after picking , the rest of the stems and leaves are discarded , causing a serious waste of resources .So we designed a banana stalk cutting machine model , using the method of upper and lower cutter offset high-speed rotation of cutting , and the high pressure gas assisted cutting , in order to achieve the slicing effect and good quality .And the whole feeding hydraulic control system , the cutting process is automatically controlled , thereby saving manpower , greatly improving the efficiency of straw slice , recycling in order to improve the utilization rate of resources , reduce the harm of banana straw due to improper handling caused by waste and waste gas on the human body , and will promote the banana stems and leaves of vice industry the development of industri -alization , commercialization .

  19. Experimental investigation and modelling of surface roughness and resultant cutting force in hard turning of AISI H13 Steel

    Science.gov (United States)

    Boy, M.; Yaşar, N.; Çiftçi, İ.

    2016-11-01

    In recent years, turning of hardened steels has replaced grinding for finishing operations. This process is compared to grinding operations; hard turning has higher material removal rates, the possibility of greater process flexibility, lower equipment costs, and shorter setup time. CBN or ceramic cutting tools are widely used hard part machining. For successful application of hard turning, selection of suitable cutting parameters for a given cutting tool is an important step. For this purpose, an experimental investigation was conducted to determine the effects of cutting tool edge geometry, feed rate and cutting speed on surface roughness and resultant cutting force in hard turning of AISI H13 steel with ceramic cutting tools. Machining experiments were conducted in a CNC lathe based on Taguchi experimental design (L16) in different levels of cutting parameters. In the experiments, a Kistler 9257 B, three cutting force components (Fc, Ff and Fr) piezoelectric dynamometer was used to measure cutting forces. Surface roughness measurements were performed by using a Mahrsurf PS1 device. For statistical analysis, analysis of variance has been performed and mathematical model have been developed for surface roughness and resultant cutting forces. The analysis of variance results showed that the cutting edge geometry, cutting speed and feed rate were the most significant factors on resultant cutting force while the cutting edge geometry and feed rate were the most significant factor for the surface roughness. The regression analysis was applied to predict the outcomes of the experiment. The predicted values and measured values were very close to each other. Afterwards a confirmation tests were performed to make a comparison between the predicted results and the measured results. According to the confirmation test results, measured values are within the 95% confidence interval.

  20. The Study of Cutting Conditions Effects on the Damping Process Using the Experimental Taguchi Method

    Directory of Open Access Journals (Sweden)

    Haikel Mejri

    2016-01-01

    Full Text Available This article focuses on determining the effects of cutting conditions and their interactions on the cutting process damping in the case of curvilinear milling. The tests were performed using a numerical model simulation that allows the prediction of cutting forces and damping. The effects and interactions are determined using the Taguchi experimental method. Analysis of variance (ANOVA was performed to know the level of importance of the machining parameters on the cutting damping process. The results revealed that the Depth of cut Ap “C” and cutting speed Vc “B” have the most significant influence on the Cxx and Cxy process damping. The variations of tool diameter D “A” and clearance angle α have remarkable effects on the process damping Cxx. The “BC” interaction has the greatest effect on the process damping Cxx while the “AC” interaction has the greatest effect on the process damping Cxy.

  1. 铣削加工中心对刀方式分析及案例探讨%Analysis of Cutting Tool Setting Case for Milling Machining Center

    Institute of Scientific and Technical Information of China (English)

    李志梅

    2012-01-01

    The tool setting and tool length offset setting are important before NC milling. The different tool setting method results in the different setting of the tool length offset. Based on the FANUC-0iM NC system, this paper presents the different tool setting and the different details, combined with the concrete cases. tool length offset setting for milling machining center in%对刀与刀具长度补偿值的设定是数控加工前很重要的一个环节。对刀方式不同,刀长补的设置也不同。本文结合具体零件加工实例,以FANUC-OiM数控系统为媒介,详尽阐述了铣削加工中心申各种对刀方式及相应刀长补的设定不同。

  2. EXPERIMENTAL ESTIMATION OF TOOL WEAR AND CUTTING TEMPERATURES IN MQL USING CUTTING FLUIDS WITH CNT INCLUSION

    Directory of Open Access Journals (Sweden)

    S.NARAYANA RAO,

    2011-04-01

    Full Text Available Machining often witnesses frequent interruption caused by friction and heat. Cutting fluids are being used in machining for centuries to counter the effects of friction and temperatures. However, because of many disadvantages, MQL has emerged. MQL demands fluids with high performance. This work tries to estimate tool wear and cutting temperatures while using cutting fluids, prepared with carbon nano tube (CNT inclusion.

  3. Effect of Type of Cutting Tips on Cutting Forces in Turning

    Directory of Open Access Journals (Sweden)

    Polák Pavel

    2014-10-01

    Full Text Available The aim of this article is to demonstrate the efect of cutting materials and geometry of cutting tips on cutting forces in turning as well as the quality and precision of machined surface. The experiment focuses on measuring cutting forces when turning a sample of steel 11 523 at a constant feed rate and cut depth and at varying speeds of a spindle. Measurements were made using exchangeable cutting tips of diferent types. The results will be evaluated in terms of the impact of diferent characteristics of cutting tips and variable spindle speeds.

  4. Precision-cut liver slices as a model for the early onset of liver fibrosis to test antifibrotic drugs

    Energy Technology Data Exchange (ETDEWEB)

    Westra, Inge M. [Division of Pharmacokinetics, Toxicology and Targeting, Department of Pharmacy, University of Groningen (Netherlands); Oosterhuis, Dorenda [Division of Pharmaceutical Technology and Biopharmacy, Department of Pharmacy, University of Groningen (Netherlands); Groothuis, Geny M.M. [Division of Pharmacokinetics, Toxicology and Targeting, Department of Pharmacy, University of Groningen (Netherlands); Olinga, Peter, E-mail: p.olinga@rug.nl [Division of Pharmaceutical Technology and Biopharmacy, Department of Pharmacy, University of Groningen (Netherlands)

    2014-01-15

    Induction of fibrosis during prolonged culture of precision-cut liver slices (PCLS) was reported. In this study, the use of rat PCLS was investigated to further characterize the mechanism of early onset of fibrosis in this model and the effects of antifibrotic compounds. Rat PCLS were incubated for 48 h, viability was assessed by ATP and gene expression of PDGF-B and TGF-β1 and the fibrosis markers Hsp47, αSma and Pcol1A1 and collagen1 protein expressions were determined. The effects of the antifibrotic drugs imatinib, sorafenib and sunitinib, PDGF-pathway inhibitors, and perindopril, valproic acid, rosmarinic acid, tetrandrine and pirfenidone, TGFβ-pathway inhibitors, were determined. After 48 h of incubation, viability of the PCLS was maintained and gene expression of PDGF-B was increased while TGF-β1 was not changed. Hsp47, αSma and Pcol1A1 gene expressions were significantly elevated in PCLS after 48 h, which was further increased by PDGF-BB and TGF-β1. The increased gene expression of fibrosis markers was inhibited by all three PDGF-inhibitors, while TGFβ-inhibitors showed marginal effects. The protein expression of collagen 1 was inhibited by imatinib, perindopril, tetrandrine and pirfenidone. In conclusion, the increased gene expression of PDGF-B and the down-regulation of fibrosis markers by PDGF-pathway inhibitors, together with the absence of elevated TGF-β1 gene expression and the limited effect of the TGFβ-pathway inhibitors, indicated the predominance of the PDGF pathway in the early onset of fibrosis in PCLS. PCLS appear a useful model for research of the early onset of fibrosis and for testing of antifibrotic drugs acting on the PDGF pathway. - Highlights: • During culture, fibrosis markers increased in precision-cut liver slices (PCLS). • Gene expression of PDGF-β was increased, while TGFβ was not changed in rat PCLS. • PDGF-pathway inhibitors down-regulated this increase of fibrosis markers. • TGFβ-pathway inhibitors had only

  5. Shelf-life prediction models for ready-to-eat fresh cut salads: Testing in real cold chain.

    Science.gov (United States)

    Tsironi, Theofania; Dermesonlouoglou, Efimia; Giannoglou, Marianna; Gogou, Eleni; Katsaros, George; Taoukis, Petros

    2017-01-02

    The aim of the study was to develop and test the applicability of predictive models for shelf-life estimation of ready-to-eat (RTE) fresh cut salads in realistic distribution temperature conditions in the food supply chain. A systematic kinetic study of quality loss of RTE mixed salad (lollo rosso lettuce-40%, lollo verde lettuce-45%, rocket-15%) packed under modified atmospheres (3% O2, 10% CO2, 87% N2) was conducted. Microbial population (total viable count, Pseudomonas spp., lactic acid bacteria), vitamin C, colour and texture were the measured quality parameters. Kinetic models for these indices were developed to determine the quality loss and calculate product remaining shelf-life (SLR). Storage experiments were conducted at isothermal (2.5-15°C) and non-isothermal temperature conditions (Teff=7.8°C defined as the constant temperature that results in the same quality value as the variable temperature distribution) for validation purposes. Pseudomonas dominated spoilage, followed by browning and chemical changes. The end of shelf-life correlated with a Pseudomonas spp. level of 8 log(cfu/g), and 20% loss of the initial vitamin C content. The effect of temperature on these quality parameters was expressed by the Arrhenius equation; activation energy (Ea) value was 69.1 and 122.6kJ/mol for Pseudomonas spp. growth and vitamin C loss rates, respectively. Shelf-life prediction models were also validated in real cold chain conditions (including the stages of transport to and storage at retail distribution center, transport to and display at 7 retail stores, transport to and storage in domestic refrigerators). The quality level and SLR estimated after 2-3days of domestic storage (time of consumption) ranged between 1 and 8days at 4°C and was predicted within satisfactory statistical error by the kinetic models. Teff in the cold chain ranged between 3.7 and 8.3°C. Using the validated models, SLR of RTE fresh cut salad can be estimated at any point of the cold chain

  6. Human precision-cut liver tumor slices as a tumor patient-individual predictive test system for oncolytic measles vaccine viruses

    NARCIS (Netherlands)

    Zimmermann, Martina; Armeanu, Sorin; Smirnow, Irina; Kupka, Susan; Wagner, Silvia; Wehrmann, Manfred; Rots, Marianne G.; Groothuis, Geny M. M.; Weiss, Thomas S.; Koenigsrainer, Alfred; Gregor, Michael; Bitzer, Michael; Lauer, Ulrich M.

    2009-01-01

    Availability of an individualized preselection of oncolytic viruses to be used for virotherapy of tumor patients would be of great help. Using primary liver tumor resection specimens we evaluated the precision-cut liver slice (PCLS) technology as a novel in vitro test system for characterization of

  7. Using Logistic Regression for Validating or Invalidating Initial Statewide Cut-Off Scores on Basic Skills Placement Tests at the Community College Level

    Science.gov (United States)

    Secolsky, Charles; Krishnan, Sathasivam; Judd, Thomas P.

    2013-01-01

    The community colleges in the state of New Jersey went through a process of establishing statewide cut-off scores for English and mathematics placement tests. The colleges wanted to communicate to secondary schools a consistent preparation that would be necessary for enrolling in Freshman Composition and College Algebra at the community college…

  8. Y型甩刀式秸秆粉碎还田机关键部件的设计与性能试验%Design and experiment to key components of Y type cutting device of smashed straw machine

    Institute of Scientific and Technical Information of China (English)

    潘佛雏; 康建明; 颜利民

    2015-01-01

    新疆是我国的棉花主产区,棉花秸秆是棉花收获后的作物残体。为避免秸秆焚烧造成环境污染,棉花收获后必须把秸秆及时粉碎还田,否则直接影响来年复耕播种。本文针对目前水平旋转式秸秆还田机秸秆粉碎长度不均匀、留茬高度过高的问题,研制了一种Y型甩刀式秸秆粉碎还田机。通过对整机的结构配置、Y型甩刀的加工工艺、排列形式、刀轴转速及动平衡校核等关键技术进行理论分析,确定了其最佳结构及排列形式。通过对影响机具作业性能的主要因素进行正交试验,得出了工作参数的较优组合。经田间测试,当机具前进速度为9 km/h,滚刀转速为2400 r/min,刀片离地间隙为10 cm时,秸秆粉碎长度合格率为87.5%,留茬平均高度为9.5 cm,完全满足设计需求。该机型对促进棉花秸秆合理有效利用,以及我国可再生能源产业发展起到一定的作用。%X injiang is the m ain cotton-producing area in our country,cotton stalk is the crop residues after cotton harvest. In orderto avoid the environm entalpollution ofstraw burning caused ,itm ustsm ashed the straw quickly afterthe cotton harvest,oritw illdirectly affectthe seed planting in the nextyear.The currenthorizontalrotaried sm ashed straw m achine have the problem ,w hich crushed straw length is uneven and stubble is too long.W e develop the Y type cutting device of Smashed Straw Machine to solve this problem.Through the oreticalanalysis of the key working parts of the structure param eters, and orthogonal experim ent analysis of the m ain factors affecting to the quality of m achine operation, the optim al w orking param eters are obtained. B y the field test, w hen the m achine speed is 9 km/h, hob rotational speed is 2400r/min,bladeclearancetothegroundis10cm.Lengthofstraw crushingqualifiedrateis87.5%,stubbleheightis9.5 cm , fully m eet the design requirem ents. T his m achine could

  9. Design, Development and Testing of an Areca nut Dehusking Agri-machine

    Directory of Open Access Journals (Sweden)

    Kiran K

    2014-07-01

    Full Text Available Areca nut has to be processed in dry condition by peeling the outer shell completely. Peeling of Areca nut is very difficult by hand. However it is being done manually by using a sharp knife with a production rate of 3kg/hr. So it is essential to develop an agri-machine which will increase the production rate and safety to labourers. Presently there are few machines available but these machines are not suitable for variety of sizes of Areca nut which leads into the insufficient removal of outer shell of Areca nut. Therefore there is enough scope to develop a agri-machine suitable for variety of sizes of Areca nut which will overcome these problems. The present reserch work emphasizes on developing an Areca nut Dehusking agri-machine for three different sizes of Areca nut. The concept is to shear-off the husk of the dry Areca nut by shearing force. The features a Dehusking mechanism, and a power drive. The experiments were conducted by changing the blades, and selecting the best method. The first experiment were conducted by mounting set of two cutters separated by spacers for each size of Areca nut, then the set of two cutters were replaced by single cutters and the results of both the experiments were compared and concluded that the single cutters were more efficient than the set of two cutters in Dehusking the Areca nut.

  10. [Testing a computer-assisted bending machine for manufacturing orthodontic treatment elements].

    Science.gov (United States)

    Verma, D; Bourauel, C; May, O; Jäger, A

    2000-10-01

    The use of suitable orthodontic devices producing desired defined force systems is of importance for successful orthodontic treatment. Bending loops can be difficult and time-consuming. Computerised fabrication would enable very precise reproduction of individual loops. A bending machine has now been developed within the framework of a computer-assisted treatment concept. In this study, a prototype machine was used to fabricate U-, T- and delta loops made of stainless steel, cobalt chromium and titanium molybdenum wire. The various geometric parameters of each loop were measured to determine how precisely they had been produced. Furthermore, the force system of each loop were experimentally investigated during simulated activation in an orthodontic measurement and simulation system. The results indicate that the geometric parameters had an average error of 2.8 degrees for angles and 0.9 mm for lengths. Owing to the fabrication errors, loops of the same type produced different force systems. Overall, the new bending machine can fabricate different types of loop, but the requirements of very precise fabrication are currently not met. This fact, together with further limitations in terms of configuration, means that the machine cannot be used routinely at present. However, the machine can nevertheless be considered a good basis for further development.

  11. Understanding and Writing G & M Code for CNC Machines

    Science.gov (United States)

    Loveland, Thomas

    2012-01-01

    In modern CAD and CAM manufacturing companies, engineers design parts for machines and consumable goods. Many of these parts are cut on CNC machines. Whether using a CNC lathe, milling machine, or router, the ideas and designs of engineers must be translated into a machine-readable form called G & M Code that can be used to cut parts to precise…

  12. Understanding and Writing G & M Code for CNC Machines

    Science.gov (United States)

    Loveland, Thomas

    2012-01-01

    In modern CAD and CAM manufacturing companies, engineers design parts for machines and consumable goods. Many of these parts are cut on CNC machines. Whether using a CNC lathe, milling machine, or router, the ideas and designs of engineers must be translated into a machine-readable form called G & M Code that can be used to cut parts to precise…

  13. Dynamics of change in the practice of female genital cutting in Senegambia: Testing predictions of social convention theory

    Science.gov (United States)

    Shell-Duncan, Bettina; Wander, Katherine; Hernlund, Ylva; Moreau, Amadou

    2014-01-01

    Recent reviews of intervention efforts aimed at ending female genital cutting (FGC) have concluded that progress to date has been slow, and call for more efficient programs informed by theories on behavior change. Social convention theory, first proposed by Mackie (1996), posits that in the context of extreme resource inequality, FGC emerged as a means of securing a better marriage by signaling fidelity, and subsequently spread to become a prerequisite for marriage for all women. Change is predicted to result from coordinated abandonment in intermarrying groups so as to preserve a marriage market for uncircumcised girls. While this theory fits well with many general observations of FGC, there have been few attempts to systematically test the theory. We use data from a three year mixed-method study of behavior change that began in 2004 in Senegal and The Gambia to explicitly test predictions generated by social convention theory. Analyses of 300 in-depth interviews, 28 focus group discussions, and survey data from 1220 women show that FGC is most often only indirectly related to marriageability via concerns over preserving virginity. Instead we find strong evidence for an alternative convention, namely a peer convention. We propose that being circumcised serves as a signal to other circumcised women that a girl or woman has been trained to respect the authority of her circumcised elders and is worthy of inclusion in their social network. In this manner, FGC facilitates the accumulation of social capital by younger women and of power and prestige by elder women. Based on this new evidence and reinterpretation of social convention theory, we suggest that interventions aimed at eliminating FGC should target women’s social networks, which are intergenerational, and include both men and women. Our findings support Mackie’s assertion that expectations regarding FGC are interdependent; change must therefore be coordinated among interconnected members of social networks

  14. Design of Sugarcane Peeling Machine

    Directory of Open Access Journals (Sweden)

    Ge Xinfeng

    2015-02-01

    Full Text Available In order to solve the problem that appeared in hand peeling sugarcane, the sugarcane peeling machine is designed, the sugarcane peeling machine includes motor, groove wheel, cutting room, slider crank mechanism, reducer (including belt drive, chain drive and so on. The designed sugarcane peeling machine is simulated, the results show that the sugarcane peeling machine can peel sugarcane successfully with convenient, fast and uniform.

  15. Active chatter control in a milling machine

    Energy Technology Data Exchange (ETDEWEB)

    Dohner, J.L.; Hinnerichs, T.D.; Lauffer, J.P. [and others

    1997-08-01

    The use of active feedback compensation to mitigate cutting instabilities in an advanced milling machine is discussed in this paper. A linear structural model delineating dynamics significant to the onset of cutting instabilities was combined with a nonlinear cutting model to form a dynamic depiction of an existing milling machine. The model was validated with experimental data. Modifications made to an existing machine model were used to predict alterations in dynamics due to the integration of active feedback compensation. From simulations, subcomponent requirements were evaluated and cutting enhancements were predicted. Active compensation was shown to enable more than double the metal removal rate over conventional milling machines. 25 refs., 10 figs., 1 tab.

  16. Assessment of Partially Conductive Cracks from Eddy Current Non-Destructive Testing Signals using Support Vector Machine

    Directory of Open Access Journals (Sweden)

    Ladislav Janousek

    2015-01-01

    Full Text Available This paper deals with a three-dimensional non-destructive evaluation of partially conductive cracks from eddy current testing signals. An SUS316L plate specimen containing a crack is non-destructively inspected by the eddy current method using numerical simulations. An extensive database of eddy current response signals is prepared while dimensional parameters of a crack together with its partial conductivity are varied in wide ranges. A Support Vector Machine classification algorithm is employed to solve the electromagnetic inverse problem. The acquired signals are employed for training the algorithm and for testing its performance. It is demonstrated that the Support Vector Machine algorithm is able to properly classify detected defects into proper classes with very high probability even the partial conductivity of a detected crack together with its width are unknown.

  17. Research on the Inverter Air-plasma Cutting Machine of LF Contact Pilot Arc%逆变式空气等离子切割机低频引弧技术的研究

    Institute of Scientific and Technical Information of China (English)

    孙强; 刘延明

    2011-01-01

    研制了一种全数字化控制的新型逆变式空气等离子切割机.该等离子机采用非高频的引弧技术,有效地解决了传统技术中存在的高电磁干扰、引弧电路复杂、引弧成功率低等问题.设计以高性能数字信号处理器DSP2812作为主控制芯片,通过理论分析、计算与仿真、控制算法的改进等措施,解决了低频引弧技术中的问题.实验结果表明,该机具有可靠性高、电磁干扰小、一次引弧成功率高等特点.%The digital control system for air-plasma cutting inverter power supply has developed.This cutting machine based on low frequency contact pilot arc and has successfully solved the plenty of short-comings in conventional contact pilot arc technique, such as high electronic magnetic interference (EMI), complex circuit and lower successful ratio of pilot arc and so on.The high performance DSP2812 is utilized as the mainly control chip.By theory analyse, calculate and simulation, the difficulty in low frequency contact pilot arc has been solved.The experimental results verify that the power supply system has higher stability, lower EMI and higher successful ratio of pilot arc.

  18. The problems of shearer knife-edges wear due to temperature and machine cutting conditions of rock. Zagadnienie zuzycia ostrzy nozy kombajnowych w zaleznosci od temperatury i warunkow skrawania skaly

    Energy Technology Data Exchange (ETDEWEB)

    Klich, A.; Kotwica, K.; Krawczyk, S.; Ptak, J. (Akademia Gorniczo-Hutnicza, Cracow (Poland))

    1994-09-01

    The article presents the theoretical dependences for wear determination of shearer knife-edges and their temperature. The laboratory tests of RAPID 85 radial tools and ALPINE cone-rotational ones conducted in the laboratory of the Mining Machines and Deads Utilization-Systems Department of the Academy of Mining and Metallurgy in Krakow, are discussed. The test was made for selected parameters of getting on concrete blocks both in a dry way and also by assistance of getting tools job with high-pressure water jet. (author). 5 refs., 10 figs., 3 tabs.

  19. STUDY ON SUB-DRY CUTTING GCr12

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Through the comparison study on cutting force, cutting temperature and machined surface quality with the sub-dry cutting traditional cooling method, it is shown that sub-dry cutting can retard the wear of the tooled parts. It is beneficial to realize the production without pollution and meet the demand of clean environment.

  20. Determination of the Thermal Expansion Coefficient of Concrete at Early Ages by Using Temperature-stress Testing Machine

    Institute of Scientific and Technical Information of China (English)

    HUO Kaicheng; SHUI Zhonghe; LI Yue

    2006-01-01

    By using the uptodate temperatuer-stress testing machine, the thermal expansion coefficient of concrete at early ages was studied and indicative conclusions were achieved: temperature rising due to hydration heat is not directly correlated with cracking, but the temperature and stress evolution process should be taken into consideration in the same time. Proper chemical admixtures and mineral compositions can improve the mechanical properties of concrete such as thermal expansion coefficient, which is very indicative in practice.

  1. IPEM Report No 84: Guidelines for the Testing and Calibration of Physiotherapy Ultrasound Machines

    Energy Technology Data Exchange (ETDEWEB)

    Duck, Francis A

    2003-01-21

    Institute of Physics and Engineering in Medicine York: IPEM (2001) 67 pp, 20.00 British Pounds, ISBN: 0-904181-98-7. This 67-page soft-cover report has been prepared by an expert group within the Institute of Physics and Engineering in Medicine (IPEM) to provide detailed guidance on the testing and calibration of ultrasound therapy devices. Physiotherapists have long used external energy sources to supplement massage and manipulation for musculo-skeletal therapy. Whilst, recently, there has been a general reduction in use of electrotherapy using radio-frequency radiation, microwaves and interferential devices, ultrasound therapy still remains central to physiotherapy practice. There is now robust evidence that, at least for some injuries, ultrasound accelerates the repair of injured tissue. This has been particularly well demonstrated for bone fracture repair. Managed therapy relies on well-calibrated radiation sources. Unfortunately, there has been less than adequate management of ultrasound output in the past. Several well-documented situations have occurred for which faulty ultrasound equipment has continued in clinical use, either generating no output at all, or, more seriously, operating at maximum power all the time. This report reminds those responsible for managing ultrasound equipment of the need for testing and calibration, and gives detailed advice on procedures for carrying this out. These details are contained in 12 annexes forming the majority of the text. Each annex presents a self-contained aspect of one aspect of testing or calibration, such as the measurement of acoustic power, or an example protocol for machine testing. Each is sufficiently detailed to allow novice technical staff to follow the recommended procedure, or to allow a department to plan to introduce ultrasound field calibration into its practice. Other annexes contain useful additional material, not included in the earlier IPSM Report 58. A procedure for the measurement of effective

  2. Machine testning

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo

    This document is used in connection with a laboratory exercise of 3 hours duration as a part of the course GEOMETRICAL METROLOGY AND MACHINE TESTING. The exercise includes a series of tests carried out by the student on a conventional and a numerically controled lathe, respectively. This document...

  3. The use of new in-situ test machine to evaluate the shear strength of asphalt layers

    Energy Technology Data Exchange (ETDEWEB)

    Abdel Nabi, R.M.; Abdel Halim, A.O. [Carleton Univ., Ottawa, ON (Canada). Dept. of Civil and Environmental Engineering; Abdel Aleem, A.M. [Zagazig University, (Egypt); El Hussein, H.M. [National Research Council of Canada, Ottawa, ON (Canada)

    1995-12-31

    The development of the first in-situ shear test machine designed to determine the shear strength of asphalt layers in the field, was described. A total of 76 shear tests were performed. The in-situ test results showed more consistency than the test results obtained from laboratory tests. This would imply that field coring, or disturbing asphalt layers in the field before testing may, in fact, induce damage to the test samples, resulting in underestimating the actual strength of the pavement structure. A comparison between between field and laboratory results showed that the laboratory shear strength was significantly lower than the one measured in the field. 9 refs., 5 tabs., 3 figs.

  4. Comparison of interferon-γ release assay to two cut-off points of tuberculin skin test to detect latent Mycobacterium tuberculosis infection in primary health care workers.

    Science.gov (United States)

    de Souza, Fernanda Mattos; do Prado, Thiago Nascimento; Pinheiro, Jair dos Santos; Peres, Renata Lyrio; Lacerda, Thamy Carvalho; Loureiro, Rafaela Borge; Carvalho, Jose Américo; Fregona, Geisa; Dias, Elias Santos; Cosme, Lorrayne Beliqui; Rodrigues, Rodrigo Ribeiro; Riley, Lee Wood; Maciel, Ethel Leonor Noia

    2014-01-01

    An interferon-γ release assay, QuantiFERON-TB (QFT) test, has been introduced an alternative test for the diagnosis of latent Mycobacterium tuberculosis infection (LTBI). Here, we compared the performance of QFT with tuberculin skin test (TST) measured at two different cut-off points among primary health care work (HCW) in Brazil. A cross-sectional study was carried out among HCWs in four Brazilian cities with a known history of high incidence of TB. Results of the QFT were compared to TST results based on both ≥5 mm and ≥10 mm as cut-off points. We enrolled 632 HCWs. When the cut-off value of ≥10 mm was used, agreement between QFT and TST was 69% (k = 0.31), and when the cut-off of ≥5 mm was chosen, the agreement was 57% (k = 0.22). We investigated possible factors of discordance of TST vs QFT. Compared to the TST-/QFT- group, risk factors for discordance in the TST+/QFT- group with TST cut-off of ≥5 mm included age between 41-45 years [OR = 2.70; CI 95%: 1.32-5.51] and 46-64 years [OR = 2.04; CI 95%: 1.05-3.93], BCG scar [OR = 2.72; CI 95%: 1.40-5.25], and having worked only in primary health care [OR = 2.30; CI 95%: 1.09-4.86]. On the other hand, for the cut-off of ≥10 mm, BCG scar [OR = 2.26; CI 95%: 1.03-4.91], being a household contact of a TB patient [OR = 1.72; CI 95%: 1.01-2.92] and having had a previous TST [OR = 1.66; CI 95%: 1.05-2.62], were significantly associated with the TST+/QFT- group. No statistically significant associations were found among the TST-/QFT+ discordant group with either TST cut-off value. Although we identified BCG vaccination to contribute to the discordance at both TST cut-off measures, the current Brazilian recommendation for the initiation of LTBI treatment, based on information gathered from medical history, TST, chest radiograph and physical examination, should not be changed.

  5. Machining of Metal Matrix Composites

    CERN Document Server

    2012-01-01

    Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...

  6. Cutting assembly

    Science.gov (United States)

    Racki, Daniel J.; Swenson, Clark E.; Bencloski, William A.; Wineman, Arthur L.

    1984-01-01

    A cutting apparatus includes a support table mounted for movement toward and away from a workpiece and carrying a mirror which directs a cutting laser beam onto the workpiece. A carrier is rotatably and pivotally mounted on the support table between the mirror and workpiece and supports a conduit discharging gas toward the point of impingement of the laser beam on the workpiece. Means are provided for rotating the carrier relative to the support table to place the gas discharging conduit in the proper positions for cuts made in different directions on the workpiece.

  7. Bone cutting.

    Science.gov (United States)

    Giraud, J Y; Villemin, S; Darmana, R; Cahuzac, J P; Autefage, A; Morucci, J P

    1991-02-01

    Bone cutting has always been a problem for surgeons because bone is a hard living material, and many osteotomes are still very crude tools. Technical improvement of these surgical tools has first been their motorization. Studies of the bone cutting process have indicated better features for conventional tools. Several non-conventional osteotomes, particularly ultrasonic osteotomes are described. Some studies on the possible use of lasers for bone cutting are also reported. Use of a pressurised water jet is also briefly examined. Despite their advantages, non-conventional tools still require improvement if they are to be used by surgeons.

  8. Design and prototype test of deepwater multifunctional pipeline repair machinery cutting system%深水多功能管道作业机具切削系统设计与试验研究

    Institute of Scientific and Technical Information of China (English)

    王立权; 郭士清; 弓海霞; 贾鹏

    2016-01-01

    of the operating tool. The large-diameter waved-edge drilling and milling cutter was not clamped when cutting the X70-steel thick-walled pipeline,and the cutting time was shorter. The milling force increased with an increase in the cutting speed and feed rate. When the cutting force reached 5000 N,there was significant machine chatter. The onshore test results verify the feasibility of the design for MPRM. This study lays a technical foundation for the development of an engineering prototype.

  9. GQ40 F钢筋切断机偏心轴-连杆机构接触分析与研究%Study on Frictional Contact Problems of Eccentric Shaft-Connecting Rod Mechanism for Reinforcing Steel Cutting Machine

    Institute of Scientific and Technical Information of China (English)

    肖强; 刘中; 卫青珍

    2015-01-01

    To solve the problem of crank-shaft mechanism for reinforcing steel cutting machine GQ40F,a 3-D model of crank-shaft mechanism was built by using Solid Works,then the model was imported to the finite element soft-ware ANSYS Workbench. Through static structure analysis,static contact analysis and modal analysis in ANSYS Workbench,the nephograms of deformation,stress,contact analysis and 15 modes of vibration of the mechanism were obtained,and two improvement structures of the block based on analysis results were proposed.%针对钢筋切断机中偏心轴-连杆机构的接触问题,以GQ40F型钢筋切断机为例,利用Solid Works 建立机构三维模型并导入ANSYS Workbench,通过有限元法对结构进行静力学分析、静态接触分析和模态分析,得到连杆机构总变形云图、应力云图、静态接触分析云图和前15阶模态振型图。并根据分析结果提出相应的改进措施。

  10. Design of High Precision Height Automatic Adjustment System for NC Cutting Machine Based on Ultrasonic Motor%基于超声电机的数控切割机高精度自动调高器设计

    Institute of Scientific and Technical Information of China (English)

    邹爱成; 王群英; 韩兴国

    2015-01-01

    Ultrasonic motor has the characteristics of fast response and high positioning accuracy. The ARM controller has quick computing speed. A design scheme of high precision height automatic adjustment system for NC cutting machine was put forward based on ultrasonic motor and ARM controller. The sensor circuit for detecting the micro⁃capacitance, the ARM controller and the driving con⁃trol circuit of ultrasonic motor were designed. The experimental results were analyzed.%超声电机瞬态响应快,定位精度高; ARM控制器运算速度快。采用ARM控制器和超声电机提出一种数控切割机自动调高器的设计方案,设计了检测微电容的电容传感器电路、 ARM控制器和超声电机的驱动控制电路,并对试验结果进行了分析。

  11. Exposure assessment method for products containing carbon nanotubes inside a test chamber with a Taber abrasion machine

    Science.gov (United States)

    Matsui, Yasuto; Nagaya, Taiki; Nobuyuki, Kato; Ishibashi, Tomonori; Yoneda, Minoru

    2017-06-01

    Polymer/carbon nanotube (CNT) composites exhibit distinguished properties, but more quantitative risk assessments on CNTs are necessary as research and development advances. One method to assess the exact risk is to evaluate the characteristics of nanoparticles generated from CNT composites during sanding or Taber abrasion tests. Some researchers have applied loads to CNT composites using Taber machines and analysed the particles using aerosol-measuring instruments and electron microscopes. However, employing aerosol-measuring instruments is challenging due to the small amount of generated particles. Additionally, the presence of abundant background nanoparticles in testing environments creates issues in quantitative measurements. Our research strives to develop an examination method to measure even very small amounts of nanoparticles generated by Taber abrasion. In this study, a Taber abrasion machine is miniaturised so that it fits inside a small chamber. A high-efficiency particulate air filter is attached to the chamber to eliminate background nanoparticles. Then CNT composites are abraded with the miniaturised Taber abrasion machine inside the chamber and the generated particles are analysed.

  12. Characterization of a medical X-ray machine for testing the response of electronic dosimeters in pulsed radiation fields

    Science.gov (United States)

    Guimarães, Margarete C.; Da Silva, Teógenes A.

    2014-11-01

    Electronic personal dosimeters (EPD) based on solid state detectors have been used for personnel monitoring for radiation protection purpose; their use has been extended to practices with pulsed radiation beams although their performance is not well known. Deficiencies in the EPD response in pulsed radiation fields have been reported; they were not detected before since type tests and calibrations of EPDs were established in terms of continuous X and gamma reference radiations. An ISO working group was formed to elaborate a standard for test conditions and performance requirements of EPDs in pulsed beams; the PTB/Germany implemented a special X-ray facility for generating the reference pulsed radiation beams. In this work, an 800 Plus VMI medical X-ray machine of the Dosimeter Calibration Laboratory of CDTN/CNEN was characterized to verify its feasibility to perform EPD tests. Characterization of the x-ray beam was done in terms of practical peak voltage, half-value layer, mean energy and air kerma rate. Reference dosimeters used for air kerma measurements were verified as far their metrological coherence and a procedure for testing EDPs was established. Electronic personal dosimeters (EPD) have been used for personnel monitoring. EPD use has been extended to pulsed radiation beams. Deficiencies in the EPD response in pulsed beams have been reported. The feasibility of using a medical X-ray machine to perform EPD tests was studied. Reference dosimeters were verified and EPD testing procedure was established.

  13. 3D cutting tool-wear monitoring in the process

    Energy Technology Data Exchange (ETDEWEB)

    Cerce, Luka; Pusavec, Franci; Kopac Janez [University of Ljubljana, Askerceva (Slovenia)

    2015-09-15

    The tool-wear of cutting tools has a very strong impact on the product quality as well as efficiency of the machining processes. Therefore, it in-the process characterization is crucial. This paper presents an innovative and reliable direct measuring procedure for measuring spatial cutting tool-wear with usage of laser profile sensor. The technique provides possibility for determination of 3D wear profiles, as advantage to currently used 2D techniques. The influence of the orientation of measurement head on the accuracy and the amount of captured reliable data was examined and the optimal setup of the measuring system was defined. Further, a special clamping system was designed to mount the measurement device on the machine tool turret. To test the measurement system, tool-life experiment was performed. Additionally, a new tool-life criterion was developed, including spatial characteristics of the tool-wear. The results showed that novel tool-wear and tool-life diagnostic represent objective and robust estimator of the machining process. Additionally, such automation of tool-wear diagnostics on machine tool provides higher productivity and quality of the machining process.

  14. On the machinability of composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Caprino, G.; De Iorio, I.; Santo, L.; Nele, L. [Univ. of Naples Federico II, Naples (Italy)

    1996-12-31

    Orthogonal cutting tests were carried out on a unidirectional Carbon Fibre Reinforced Plastic (CFRP), a unidirectional Glass Fibre Reinforced Plastic (GFRP), and a Sheet Moulding Compound (SMC) R50, using high speed steel tools. The force data were interpreted in the light of the usual force scheme adopted in metal cutting, disregarding the forces developing at the tool flank. It was found that, similarly to metals, the unit cutting force depends on the depth of cut t, decreasing with increasing the latter (size effect). The same trend was followed by the coefficient of friction. A new force scheme, previously proposed for composites, together with a different definition of {open_quotes}specific energy{close_quotes}, was then applied. Irrespective of the material considered, the new model results in a coefficient of friction independent of the cutting parameters, and in a specific energy X unaffected by the depth of cut. Nevertheless, X strongly decreases with increasing the rake angle, following different trends for CFRP and GFRP. Amongst the materials tested, the poorest machinability pertains to SMC.

  15. Technology Optimized Test on the Cutter of Agricultural Machine by Flame Spraying and Remelting NiWC Alloy

    Institute of Scientific and Technical Information of China (English)

    HAO Jian-jun; LI Hui-ping; MA Yue-jin; SHEN Yu-zeng

    2004-01-01

    In order to solve the problemof the machine for chopping and returning stubble into soil high-priced and short-lifetime, wear-resistance coating was made on the substrate of 45# steel by flame spraying and remelting NiWC alloy. By means of orthogonal test and multiple factors variance analysis, how the test factors influence the wear-resistance was studied.The technology parameters of flame spraying and remelting NiWC alloy were optimized as follows: coating matching,65% Ni60+ 35% WC; preheat temperature ,450 ℃; acetylene flow, 1000 L/h; spraying distance ,40 mm.

  16. DEVELOPMENTAND FIRST TESTS OF AN AUTOMATIC SYSTEM FOR COMMERCIAL VINE CUTTING TRANSPLANTERS BASED ON DGPS-RTK TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Fabrizio Mazzetto

    2009-06-01

    Full Text Available The aim of this paper is the proposal of an innovative system for commercial transplanter to allow the automatic point-laying location of each vine cutting, without any kind of field preliminary squaring. A DGPS-RTK system is able to calculate the vine cutting location according to the project values; the transplant operation, carried out by electro-hydraulic and electro-mechanical components, is completely automated. The goal is to increase the work rate of the transplanting equipment and reduce the necessary skilled labour, without losing the accuracy of the vineyard planting.

  17. Metalworking and machining fluids

    Science.gov (United States)

    Erdemir, Ali; Sykora, Frank; Dorbeck, Mark

    2010-10-12

    Improved boron-based metal working and machining fluids. Boric acid and boron-based additives that, when mixed with certain carrier fluids, such as water, cellulose and/or cellulose derivatives, polyhydric alcohol, polyalkylene glycol, polyvinyl alcohol, starch, dextrin, in solid and/or solvated forms result in improved metalworking and machining of metallic work pieces. Fluids manufactured with boric acid or boron-based additives effectively reduce friction, prevent galling and severe wear problems on cutting and forming tools.

  18. Evaluation of an air drilling cuttings containment system

    Energy Technology Data Exchange (ETDEWEB)

    Westmoreland, J.

    1994-04-01

    Drilling at hazardous waste sites for environmental remediation or monitoring requires containment of all drilling fluids and cuttings to protect personnel and the environment. At many sites, air drilling techniques have advantages over other drilling methods, requiring effective filtering and containment of the return air/cuttings stream. A study of. current containment methods indicated improvements could be made in the filtering of radionuclides and volatile organic compounds, and in equipment like alarms, instrumentation or pressure safety features. Sandia National Laboratories, Dept. 61 11 Environmental Drilling Projects Group, initiated this work to address these concerns. A look at the industry showed that asbestos abatement equipment could be adapted for containment and filtration of air drilling returns. An industry manufacturer was selected to build a prototype machine. The machine was leased and put through a six-month testing and evaluation period at Sandia National Laboratories. Various materials were vacuumed and filtered with the machine during this time. In addition, it was used in an actual air drive drilling operation. Results of these tests indicate that the vacuum/filter unit will meet or exceed our drilling requirements. This vacuum/filter unit could be employed at a hazardous waste site or any site where drilling operations require cuttings and air containment.

  19. Precision-cut liver slices as a model for the early onset of liver fibrosis to test antifibrotic drugs

    NARCIS (Netherlands)

    Westra, Inge M.; Oosterhuis, Dorenda; Groothuis, Geny M. M.; Olinga, Peter

    2014-01-01

    Induction of fibrosis during prolonged culture of precision-cut liver slices (PCLS) was reported. In this study, the use of rat PCLS was investigated to further characterize the mechanism of early onset of fibrosis in this model and the effects of antifibrotic compounds. Rat PCLS were incubated for

  20. Human precision-cut liver slices as a model to test antifibrotic drugs in the early onset of liver fibrosis

    NARCIS (Netherlands)

    Westra, Inge M.; Mutsaers, Henricus A. M.; Luangmonkong, Theerut; Hadi, Mackenzie; Oosterhuis, Dorenda; de Jong, Koert P.; Groothuis, Geny M. M.; Olinga, Peter

    2016-01-01

    Liver fibrosis is the progressive accumulation of connective tissue ultimately resulting in loss of organ function. Currently, no effective antifibrotics are available due to a lack of reliable human models. Here we investigated the fibrotic process in human precision-cut liver slices (PCLS) and stu

  1. Automated Laser Cutting In Three Dimensions

    Science.gov (United States)

    Bird, Lisa T.; Yvanovich, Mark A.; Angell, Terry R.; Bishop, Patricia J.; Dai, Weimin; Dobbs, Robert D.; He, Mingli; Minardi, Antonio; Shelton, Bret A.

    1995-01-01

    Computer-controlled machine-tool system uses laser beam assisted by directed flow of air to cut refractory materials into complex three-dimensional shapes. Velocity, position, and angle of cut varied. In original application, materials in question were thermally insulating thick blankets and tiles used on space shuttle. System shapes tile to concave or convex contours and cuts beveled edges on blanket, without cutting through outer layer of quartz fabric part of blanket. For safety, system entirely enclosed to prevent escape of laser energy. No dust generated during cutting operation - all material vaporized; larger solid chips dislodged from workpiece easily removed later.

  2. Cutting test on Cunninghamia konishii cuttage in artificial conditions%峦大杉扦插生根及生长

    Institute of Scientific and Technical Information of China (English)

    张纪卯; 陈文荣; 陈能德; 何志斌; 陈巧女; 郑文

    2001-01-01

    The interrelation among the rooting and growth ability of Cunninghamia konishii and the type of cuttings,the types and concentration of root growth helping matters,cutting length,cutting place,cutting foliage,and cutting medium were studied.The results showed that cuttings,belonging to bark rooting tree species,sprouted roots at 84 d after cuttage.The following cuttage measures could promote rooting and growing of cutting woods:1-year lignified first king shoots with 12 cm,pruned away foliage under two third of height of coppice shoots and infused with 100 mg*kg-1 concentration of ABT for 4 h before cuttage,wereplanted on yellow soil.%对峦大杉扦插繁殖的生根及生长能力与插穗类型、激素种类、激素质量分数、插穗长度、采穗部位、穗条年龄、留叶数量和扦插基质等相关因素进行研究。结果表明:①插穗扦插后84 d产生不定根。峦大杉为皮部生根类型的树种。②采用1年生已木质化的不具顶芽的1级侧枝为插穗,在100 mg*kg-1的ABT生根粉中浸泡4 h,插穗长度12 cm,扦插前去掉下半部2/3针叶,黄心土为扦插基质的扦插繁殖技术,有利于插穗的生根及生长,是扦插繁殖峦大杉的最优组合。表7参6

  3. Effect of Machining Parameters on Surface Integrity in Machining Nimonic C-263 Super Alloy Using Whisker-Reinforced Ceramic Insert

    Science.gov (United States)

    Ezilarasan, C.; Senthil kumar, V. S.; Velayudham, A.

    2013-06-01

    Whisker-reinforced ceramic inserts were used to conduct turning trials on nimonic C-263 super alloy to study the effect of different combinations of cutting parameters on surface integrity (roughness, microhardness, and residual stress) by employing energy dispersive spectroscopy, scanning electron microscopy, x-ray diffraction, and Vicker's microhardness test. Abrasion, adhesion and diffusion were found to be the main tool wear mechanisms in turning nimonic C-263 alloy. Based on characterization of surface roughness, a combination of 190 m/min cutting speed and 0.102 mm/rev feed rate was found to be the critical condition for turning nimonic C-263 alloy. Microhardness varied between 550 and 690 HV at the feed rates of 0.102-0.143 mm/rev for a cutting speed of 250 m/min after 9 min of turning. A tensile residual stress of 725-850 MPa on the machined surface was recorded at the preceding combination of cutting parameters. Cutting speed and cutting time had a dominant effect on the magnitude of the residual stress. No evidence of thermal relaxation and reduction in the degree of work hardening was noted during machining at high cutting speed.

  4. Advanced Analysis of Nontraditional Machining

    CERN Document Server

    Tsai, Hung-Yin

    2013-01-01

    Nontraditional machining utilizes thermal, chemical, electrical, mechanical and optical sources of energy to form and cut materials. Advanced Analysis of Nontraditional Machining explains in-depth how each of these advanced machining processes work, their machining system components, and process variables and industrial applications, thereby offering advanced knowledge and scientific insight. This book also documents the latest and frequently cited research results of a few key nonconventional machining processes for the most concerned topics in industrial applications, such as laser machining, electrical discharge machining, electropolishing of die and mold, and wafer processing for integrated circuit manufacturing. This book also: Fills the gap of the advanced knowledge of nonconventional machining between industry and research Documents latest and frequently cited research of key nonconventional machining processes for the most sought after topics in industrial applications Demonstrates advanced multidisci...

  5. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mengjiao Yu; Ramadan Ahmed; Mark Pickell; Len Volk; Lei Zhou; Zhu Chen; Aimee Washington; Crystal Redden

    2003-09-30

    The Quarter began with installing the new drill pipe, hooking up the new hydraulic power unit, completing the pipe rotation system (Task 4 has been completed), and making the SWACO choke operational. Detailed design and procurement work is proceeding on a system to elevate the drill-string section. The prototype Foam Generator Cell has been completed by Temco and delivered. Work is currently underway to calibrate the system. Literature review and preliminary model development for cuttings transportation with polymer foam under EPET conditions are in progress. Preparations for preliminary cuttings transport experiments with polymer foam have been completed. Two nuclear densitometers were re-calibrated. Drill pipe rotation system was tested up to 250 RPM. Water flow tests were conducted while rotating the drill pipe up to 100 RPM. The accuracy of weight measurements for cuttings in the annulus was evaluated. Additional modifications of the cuttings collection system are being considered in order to obtain the desired accurate measurement of cuttings weight in the annular test section. Cutting transport experiments with aerated fluids are being conducted at EPET, and analyses of the collected data are in progress. The printed circuit board is functioning with acceptable noise level to measure cuttings concentration at static condition using ultrasonic method. We were able to conduct several tests using a standard low pass filter to eliminate high frequency noise. We tested to verify that we can distinguish between different depths of sand in a static bed of sand. We tested with water, air and a mix of the two mediums. Major modifications to the DTF have almost been completed. A stop-flow cell is being designed for the DTF, the ACTF and Foam Generator/Viscometer which will allow us to capture bubble images without the need for ultra fast shutter speeds or microsecond flash system.

  6. 380 kW synchronous machine with HTS rotor windings--development at Siemens and first test results

    Science.gov (United States)

    Nick, W.; Nerowski, G.; Neumüller, H.-W.; Frank, M.; van Hasselt, P.; Frauenhofer, J.; Steinmeyer, F.

    2002-08-01

    Applying HTS conductors in the rotor of synchronous machines allows the design of future motors or generators that are lighter, more compact and feature an improved coefficient of performance. To address these goals a project collaboration was installed within Siemens, including Automation & Drives, Large Drives as a leading supplier of electrical machines, Corporate Technology as a competence center for superconducting technology, and other partners. The main task of the project was to demonstrate the feasibility of basic concepts. The rotor was built from racetrack coils of Bi-2223 HTS tape conductor, these were assembled on a core and fixed by a bandage of glass-fibre composite. Rotor coil cooling is performed by thermal conduction, one end of the motor shaft is hollow to give access for the cooling system. Two cooling systems were designed and operated successfully: firstly an open circuit using cold gaseous helium from a storage vessel, but also a closed circuit system based on a cryogenerator. To take advantage of the increased rotor induction levels the stator winding was designed as an air gap winding. This was manufactured and fitted in a standard motor housing. After assembling of the whole system in a test facility with a DC machine load experiments have been started to prove the validity of our design, including operation with both cooling systems and driving the stator from the grid as well as by a power inverter.

  7. Dynamic Changing Regularity of Temperature and Cutting Force during High Speed Machining of TiAl6V4%高速切削TiAl6V4温度和切削力动态变化规律研究

    Institute of Scientific and Technical Information of China (English)

    叶贵根; 薛世峰; 仝兴华; 戴兰宏

    2011-01-01

    Cutting temperature and cutting force are two important physical characteristics to describe the high speed machining process; they are the chief contents of high speed machining research. Based on the FEM numerical simulation which was validated by cutting experiments, the changing regularities of temperature and cutting forces with cutting speed in high speed machining of TiA16V4 are researched systematically. The physical origins of these changing regularities are revealed, and the existence of Salomon's assumptions is further discussed. The results of die study indicate that, with increasing the cutting speed, the tool-chip contact temperature always increases, while the workpiece temperature decreases after the cutting speed reaches a certain critical point. Furthermore, increasing the cutting speed rises the primary and secondary shear zone temperature and shortens the tool-chip contact length, which finally decreases the cutting force.%切削温度和切削力是反映高速切削加工过程的两个重要物性指标,是高速切削研究的主要内容.本文基于实验验证的有限元数值模拟技术,系统研究了高速切削TiAl6V4过程中切削温度与切削力随切削速度的变化规律,揭示了其中的物理起源,并对Salomon假设的存在性进行了初步探索.研究结果表明,刀具与切屑接触区温度总是随着切削速度的增加而上升,而工件加工表面温度则在切削速度达到一定临界值后随切削速度增加而降低.另一方面,切削速度的增加将引起主、次剪切区温度上升以及刀一屑接触长度的缩短,进而导致切削力减小.

  8. Improvement of Drill Performance in Metal Cutting Using MoST Solid Lubricant Coatings

    Institute of Scientific and Technical Information of China (English)

    N.R.Thomas; D.G.Teer; S.Yang; S,Hickman

    2004-01-01

    Coated tools are widely used in today's metal cutting industries and have significantly improved machining productivity through reducing operation costs and "time. This paper presents the results of a systematic study of the performance of HSS drills coated with CrTiAlN and drills with a top solid lubricant coating of MoSTTM. The tests were performed on a Haas vertical machining centre under wet and dry cutting conditions to machine through holes in medium carbon steel workpieces. The feed force and torque were recorded throughout some of the tests using a force dynamometer, while the tool wear was monitored and measured. It was found that MoSTTM coatings even under accelerated conditionsimprove the tool life significantly based on their unique properties and very low friction.

  9. Improvement of Drill Performance in Metal Cutting Using MoST Solid Lubricant Coatings

    Institute of Scientific and Technical Information of China (English)

    N.R. Thomas; D.G. Teer; S. Yang; S. Hickman

    2004-01-01

    Coated tools are widely used in today's metal cutting industries and have significantly improved machining productivity through reducing operation costs and time. This paper presents the results of a systematic study of the performance of HSS drills coated with CrTiAlN and drills with a top solid lubricant coating of MoSTTM. The tests were performed on a Haas vertical machining centre under wet and dry cutting conditions to machine through holes in medium carbon steel workpieces. The feed force and torque were recorded throughout some of the tests using a force dynamometer,while the tool wear was monitored and measured. It was found that MoSTTM coatings even under accelerated conditions improve the tool life significantly based on their unique properties and very low friction.

  10. Cutting Cosmos

    DEFF Research Database (Denmark)

    Mikkelsen, Henrik Hvenegaard

    The foundation for this book is an ethnographic study of masculinity in a Bugkalot village in northern Philippines. While offering new research on the Bugkalot, widely known as the Ilongot, more than 30 years after the last important works were written on this famous hill-people, Cutting Cosmos...... into egalitarian relations. Cutting Cosmos shows how these seemingly opposed characteristics of male life - the egalitarianism and the assertive ideals - are interwoven. Acts of dominance are presented as acts of transgression that are persistently ritualized, contained and isolated as spectacular events within...

  11. Diamond Measuring Machine

    Energy Technology Data Exchange (ETDEWEB)

    Krstulic, J.F.

    2000-01-27

    The fundamental goal of this project was to develop additional capabilities to the diamond measuring prototype, work out technical difficulties associated with the original device, and perform automated measurements which are accurate and repeatable. For this project, FM and T was responsible for the overall system design, edge extraction, and defect extraction and identification. AccuGem provided a lab and computer equipment in Lawrence, 3D modeling, industry expertise, and sets of diamonds for testing. The system executive software which controls stone positioning, lighting, focusing, report generation, and data acquisition was written in Microsoft Visual Basic 6, while data analysis and modeling were compiled in C/C++ DLLs. All scanning parameters and extracted data are stored in a central database and available for automated analysis and reporting. The Phase 1 study showed that data can be extracted and measured from diamond scans, but most of the information had to be manually extracted. In this Phase 2 project, all data required for geometric modeling and defect identification were automatically extracted and passed to a 3D modeling module for analysis. Algorithms were developed which automatically adjusted both light levels and stone focus positioning for each diamond-under-test. After a diamond is analyzed and measurements are completed, a report is printed for the customer which shows carat weight, summarizes stone geometry information, lists defects and their size, displays a picture of the diamond, and shows a plot of defects on a top view drawing of the stone. Initial emphasis of defect extraction was on identification of feathers, pinpoints, and crystals. Defects were plotted color-coded by industry standards for inclusions (red), blemishes (green), and unknown defects (blue). Diamonds with a wide variety of cut quality, size, and number of defects were tested in the machine. Edge extraction, defect extraction, and modeling code were tested for

  12. Comparing the Cervista HPV HR test and Hybrid Capture 2 assay in a Dutch screening population: improved specificity of the Cervista HPV HR test by changing the cut-off.

    Directory of Open Access Journals (Sweden)

    Aniek Boers

    Full Text Available The diagnostic performance of the widely-used Cervista HPV HR test was compared to the Hybrid Capture 2 (HC2 test in a Dutch population-based cervical cancer screening program. In 900 scrapings of women with normal cytomorphology, specificity was 90% (95%CI: 87.84-91.87 for the Cervista HPV HR test and 96% (95%CI: 94.76-97.37 for the HC2 test with 93% agreement between both tests (κ = 0.5, p<0.001. The sensitivity for CIN2+ using 65 scrapings of women with histological-confirmed CIN2+ was 91% (95%CI: 80.97-96.51 for the Cervista HPV HR test and 92% (95%CI: 82.94-97.43 for the HC2 test with 95% agreement between both tests (κ = 0.7, p<0.001. Fifty-seven of 60 HC2 negative/Cervista positive cases tested HPV-negative with PCR-based HPV assays; of these cases 56% were defined as Cervista triple-positive with FOZ values in all 3 mixes higher than the second cut-off of 1.93 (as set by manufacturer. By setting this cut-off at 5.0, specificity improved significantly without affecting sensitivity. External validation of this new cut-off at 5.0 in triple-positive scrapings of women selected from the SHENCCASTII database revealed that 22/24 histological normal cases now tested HPV-negative in the Cervista HPV HR test, while CIN2+ lesions remained HPV-positive. The intra-laboratory reproducibility of the Cervista HPV HR test (n = 510 showed a concordance of 92% and 93% for cut-off 1.93 and 5.0 (κ = 0.83 and κ = 0.84, p<0.001 and inter-laboratory agreement of the Cervista HPV HR test was 90% and 93% for cut-off 1.93 and 5.0 (κ = 0.80 and κ = 0.85, p<0.001. In conclusion, the specificity of the Cervista HPV HR test could be improved significantly by increasing the second cut-off from 1.93 to 5.0, without affecting the sensitivity of the test in a population-based screening setting.

  13. Combining Multiple Hypothesis Testing with Machine Learning Increases the Statistical Power of Genome-wide Association Studies

    Science.gov (United States)

    Mieth, Bettina; Kloft, Marius; Rodríguez, Juan Antonio; Sonnenburg, Sören; Vobruba, Robin; Morcillo-Suárez, Carlos; Farré, Xavier; Marigorta, Urko M.; Fehr, Ernst; Dickhaus, Thorsten; Blanchard, Gilles; Schunk, Daniel; Navarro, Arcadi; Müller, Klaus-Robert

    2016-11-01

    The standard approach to the analysis of genome-wide association studies (GWAS) is based on testing each position in the genome individually for statistical significance of its association with the phenotype under investigation. To improve the analysis of GWAS, we propose a combination of machine learning and statistical testing that takes correlation structures within the set of SNPs under investigation in a mathematically well-controlled manner into account. The novel two-step algorithm, COMBI, first trains a support vector machine to determine a subset of candidate SNPs and then performs hypothesis tests for these SNPs together with an adequate threshold correction. Applying COMBI to data from a WTCCC study (2007) and measuring performance as replication by independent GWAS published within the 2008-2015 period, we show that our method outperforms ordinary raw p-value thresholding as well as other state-of-the-art methods. COMBI presents higher power and precision than the examined alternatives while yielding fewer false (i.e. non-replicated) and more true (i.e. replicated) discoveries when its results are validated on later GWAS studies. More than 80% of the discoveries made by COMBI upon WTCCC data have been validated by independent studies. Implementations of the COMBI method are available as a part of the GWASpi toolbox 2.0.

  14. Research on intelligent algorithms DC brushless speed control system cutting machine%应用于裁断机中无刷直流电机调速系统的智能算法研究

    Institute of Scientific and Technical Information of China (English)

    王法龙; 郑明辉

    2015-01-01

    针对常规PI在无刷电机调速中控制精度低及动态性能差,无法满足裁断机对动力辊电机速度控制要求,本文提出了一种自适应模糊PI控制方法。该方法应用于无刷直流电机双闭环控制的速度外环控制,提高了无刷直流电机的控制精度和动态响应性能。通过Matlab进行仿真,仿真结果表明,采用自适应模糊PI控制相对常规PI控制,无刷直流电机的调速系统具有很好的动态和静态性能,快速响应,超调量小,抗干扰能力强,鲁棒性好。%In the conventional PI control of brushless motor speed low precision and dynamic performance is poor, unable to meet the power roller cutting machine for motor speed control requirements, we propose an adaptive fuzzy PI control method. The method is applied to double-loop control of brushless DC motor speed outer control, improved control accuracy and dynamic response performance brushless DC motor. Through Matlab simulation results show that the adaptive fuzzy PI speed control system to control relative to conventional PI control, brushless DC motor has a good dynamic and static performance, fast response, small overshoot, and strong anti-jamming capability, robustness.

  15. 基于虚拟样机技术的电动切卡机创新设计及仿真优化%Innovation design and simulation optimizing of electric card-cut machine based on virtual prototyping technology

    Institute of Scientific and Technical Information of China (English)

    贾相武; 胡树根

    2012-01-01

    Aiming at realizing the optimal design of the electric card-cut machine,firstly,the method of innovation design was applied in function principle solution of mechatrnnics product, the function scheme was obtained. Then Pro/E and AMAMS software were used for three dimensional modeling, the virtual prototyping technology was used to do the analysis of kinematics and dynamics, the parameter optimization of design scheme was done, and the optimization result was obtained, the design objective was realized. The research results show that the method combined with innovation design and virtual prototyping technology is very effective for product optimization design.%为了实现电动切卡机产品的优化设计,首先运用机电产品创新设计的方法,对该产品进行了功能原理求解,获得了功能方案,然后利用Pro/E和ADAMS软件对该方案进行了三维建模,最后应用虚拟样机技术进行了运动学和动力学仿真分析,并对该设计方案进行了参数优化,获得了最优结果,实现了设计目标.研究结果表明:运用创新设计方法和虚拟样机技术相结合的方案进行产品的优化设计是非常有效的.

  16. Development and evaluation of ultra high pressure waterjet cutting

    NARCIS (Netherlands)

    Susuzlu, T.

    2008-01-01

    Abrasive waterjet (AWJ) cutting is a machining process to cut wide range of materials from soft materials such as rubber, leather to hard materials such as metals by means of a high-velocity slurry jet, formed as a result of injecting abrasive particles into a waterjet. The machining action is the

  17. Predicting diabetes mellitus using SMOTE and ensemble machine learning approach: The Henry Ford ExercIse Testing (FIT) project.

    Science.gov (United States)

    Alghamdi, Manal; Al-Mallah, Mouaz; Keteyian, Steven; Brawner, Clinton; Ehrman, Jonathan; Sakr, Sherif

    2017-01-01

    Machine learning is becoming a popular and important approach in the field of medical research. In this study, we investigate the relative performance of various machine learning methods such as Decision Tree, Naïve Bayes, Logistic Regression, Logistic Model Tree and Random Forests for predicting incident diabetes using medical records of cardiorespiratory fitness. In addition, we apply different techniques to uncover potential predictors of diabetes. This FIT project study used data of 32,555 patients who are free of any known coronary artery disease or heart failure who underwent clinician-referred exercise treadmill stress testing at Henry Ford Health Systems between 1991 and 2009 and had a complete 5-year follow-up. At the completion of the fifth year, 5,099 of those patients have developed diabetes. The dataset contained 62 attributes classified into four categories: demographic characteristics, disease history, medication use history, and stress test vital signs. We developed an Ensembling-based predictive model using 13 attributes that were selected based on their clinical importance, Multiple Linear Regression, and Information Gain Ranking methods. The negative effect of the imbalance class of the constructed model was handled by Synthetic Minority Oversampling Technique (SMOTE). The overall performance of the predictive model classifier was improved by the Ensemble machine learning approach using the Vote method with three Decision Trees (Naïve Bayes Tree, Random Forest, and Logistic Model Tree) and achieved high accuracy of prediction (AUC = 0.92). The study shows the potential of ensembling and SMOTE approaches for predicting incident diabetes using cardiorespiratory fitness data.

  18. 基于极间流场模型分析的高速走丝电火花线切割技术%Research on High Speed Wire-Cut Electrical Discharge Machine Based on Analysis of Inter-electrode Flow

    Institute of Scientific and Technical Information of China (English)

    刘志东; 王振兴

    2011-01-01

    A simplified inter-electrode flow model of wire-cut electrical discharge machine was proposed.The effect of the plate length, velocity and gap width respectively on pressure-difference flow and shear flow was investigated. The compound gap flow formed by combining the pressure-difference flow and shear flow was analyzed. By adding coaxial nozzle and adopting high energy, a test was done to compare the cutting efficiency and surface quality of the single casting fluid supply dominated by shear flow with that of the combination fluid supply supplemented by high-pressure spray liquid. The results show that compared with the single casting fluid supply, the gap condition of the combination fluid supply is improved obviously: the maximum cutting efficiency nearly reaches 220 mm2/min, increases by 20% and little surface burns are got, which verifies the effect of the composition of pressure-difference flow and shear flow.%提出一种简化的电火花线切割极间流场模型,分析了平板长度及其运动速度和缝隙宽度对压差流和剪切流的影响,以及复合后的间隙流场,通过对高速走丝电火花线切割机附加共轴式高压喷嘴,在高能量切割条件下,实验时比了以剪切流为主的单一浇注极间供液方式与以复合流动为主并辅以高压喷液的复合极间供液方式的切割效率和表面质量.结果表明:压差流与剪切流的复合,有利于改善高能量切割的极间流场状况;复合供液方式可明显改善单一浇注极间供液方式的状况,最高切割效率约为220 mm2/min,增幅达20%,且其表面基本没有烧伤,从而验证了压差流与剪切流的复合效果.

  19. Mineral mining machines

    Energy Technology Data Exchange (ETDEWEB)

    Mc Gaw, B.H.

    1984-01-01

    A machine for mining minerals is patented. It is a cutter loader with a drum actuating element of the worm type equipped with a multitude of cutting teeth reinforced with tungsten carbide. A feature of the patented machine is that all of the cutting teeth and holders on the drum have the identical design. This is achieved through selecting a slant angle for the cutting teeth which is the mean between the slant angle of the conventional radial teeth and the slant angle of the advance teeth. This, in turn, is provided thanks to the corresponding slant of the holders relative to the drum and (or) the slant of the cutting part of the teeth relative to their stems. Thus, the advance teeth projecting beyond the surface of the drum on the face side and providing upper and lateral clearances have the same angle of attack as the radial teeth, that is, from 20 to 35 degrees. A series of modifications of the cutting teeth is patented. One of the designs allows the cutting tooth to occupy a varying position relative to the drum, from the conventional vertical to an inverted, axially projecting position. In the last case the tooth in the extraction process provides the upper and lateral clearances for the drum on the face side. Among the different modifications of the cutting teeth, a design is proposed which provides for the presence of a stem which is shaped like a truncated cone. This particular stem is designed for use jointly with a wedge which unfastens the teeth and is placed in a holder. The latter is completed in a transverse slot thanks to which the rear end of the stem is compressed, which simplifies replacement of a tooth. Channels are provided in the patented machine for feeding water to the worm spiral, the holders and the cutting teeth themselves in order to deal with dust.

  20. Ion implantation of superhard ceramic cutting tools

    Science.gov (United States)

    Chou, Y. Kevin; Liu, Jie

    2004-08-01

    Despite numerous reports of tool life increase by ion implantation in machining operations, ion implantation applications of cutting tools remain limited, especially for ceramic tools. Mechanisms of tool-life improvement by implantation are not clearly established due to complexity of both implantation and tool-wear processes. In an attempt to improve performance of cubic boron nitride (CBN) tools for hard machining by ion implantation, a literature survey of ion-implanted cutting tools was carried out with a focus on mechanisms of tool-wear reduction by ion implantation. Implantation and machining experiments were then conducted to investigate implantation effects on CBN tools in hard machining. A batch of CBN tools was implanted with nitrogen ions at 150 keV and 2.5×1017 ions/cm2 and further used to cut 61 HRc AISI 52100 steel at different conditions. Results show that ion implantation has strong effects on partsurface finish, moderate effect on cutting forces, but an insignificant impact on tool wear. Friction coefficients, estimated from measured cutting forces, are possibly reduced by ion implantation, which may improve surface finish. However, surprisingly, 2-D orthogonal cutting to evaluate tribological loading in hard machining showed no difference on contact stresses and friction coefficients between implanted and nonimplanted CBN tools.

  1. Machining Duplex Stainless Steel: Comparative Study Regarding End Mill Coated Tools

    Directory of Open Access Journals (Sweden)

    Ronny M. Gouveia

    2016-10-01

    Full Text Available The difficulties in the machining of duplex stainless steel are well known. However, research on this matter is rather limited. Suppliers offer quite different cutting tools for the same raw material, with end mills of two, three or even four knives and a huge number of distinct coatings, some of them under commercial brands, making it difficult to assess the advantages they offer. Furthermore, there is a remarkable difference among the several types of duplex stainless steel available nowadays on the market. The present work intends to assess the machining performance of different tools, analyzing the behavior and wear mechanisms with two different cutting lengths, keeping constant the machining trajectory. Some other parameters were also kept constant, such as cutting speed, depth of cut and cutting width, as well as feed per tooth. The machining process was carried out under lubricated conditions, using an emulsion of 5% oil in water. Tools provided with a different number of teeth and surface coatings were tested, analyzing the wear behavior of each cutting length using scanning electron microscopy, trying to identify wear performance and how each coating contributes to increased tool life. The surfaces produced were also analyzed by means of profilometry measurements, correlating tool wear and part surface roughness. This comparative study allows determining the advantages of different tools relative to others, based on coatings and tool geometry.

  2. PCB测试机的基本测试原理与方法%Basic Test Principle and Method of PCB testing Machine

    Institute of Scientific and Technical Information of China (English)

    熊霞

    2015-01-01

    文章首先介绍PCB测试机系统组成,根据PCB测试机的基本原理即欧姆定理,采用先自检,再自学习,最后针对不同的检测要求,采用不同的测试方法,有两点间导通测试,两点间绝缘测试,及多点绝缘测试。测出被测点间是导通或者绝缘。%This paper first introduced the configuration of PCB testing machine system, according to the basic principle of PCB testing machine,namely,the Ohm theorem, conduct the conduction testing and insulation testing be-tween 2 points through self-inspection, self-learning, finally adopting different methods according to different detection requirements and find out whether it is conducting or insulating between the 2 points.

  3. VISUALIZATION OF THREE-DIMENSIONAL DATA FIELD AND ITS APPLICATION IN MACHINE TESTING

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    In order to realize visualization of three-dimensional data field (TDDF) in instrument, two methods of visualization of TDDF and the usual manner of quick graphic and image processing are analyzed. And how to use OpenGL technique and the characteristic of analyzed data to construct a TDDF, the ways of reality processing and interactive processing are described. Then the medium geometric element and a related realistic model are constructed by means of the first algorithm.Models obtained for attaching the third dimension in three-dimensional data field are presented. An example for TDDF realization of machine measuring is provided. The analysis of resultant graphic indicates that the three-dimensional graphics built by the method developed is featured by good reality, fast processing and strong interaction

  4. New machining and testing method of large angle infrared wedge mirror parts

    Science.gov (United States)

    Su, Ying; Guo, Rui; Zhang, Fumei; Zhang, Zheng; Liu, Xuanmin; Zengqi, Xu; Li, Wenting; Zhang, Feng

    2016-10-01

    Large angle wedge parts were widely used in the optical system that was used for achieving a wide range of scanning. Due to the parts having the characteristic of large difference in the thickness of both ends and high density, the accuracy of the wedge angle was hard to ensure to reach second level in optical processing. Generally, wedge mirror angle was measured by contact comparison method which was easy to damage the surface. In view of the existence of two practical problems, in this paper, based on theoretical analysis, by taking three key measures that were the accurate positioning for the central position of the large angle wedge part, the accuracy control of angle precision machined of wedge mirror and fast and non destructive laser assisted absolute measurement of large angle wedge, the qualified rate of parts were increased to 100%, a feasible, controllable and efficient process route for large angle infrared wedge parts was found out.

  5. SaaS Test Based on Durable X-Machine%基于持久化X-Machine的SaaS测试

    Institute of Scientific and Technical Information of China (English)

    曹阳; 宋连春; 王盈

    2011-01-01

    This paper analyzes the characteristics of Software as a Service(SaaS) software, and proposes a Durable X-Machine(DXM) to model SaaS system to support formal and automatic test.It models a Customer Relationship Management(CRM) SaaS system, and result illustrates that the model can model the SaaS system effectively and construct test case.%分析软件即服务(SaaS)类型软件的特点,在此基础上,提出SaaS系统的持久化X-Machine(DXM)模型,以支持形式化、自动化的SaaS系统测试.以一个客户关系管理(CRM)SaaS系统为实例进行建模,结果证明,DXM模型可以有效地对SaaS系统进行建模并构造测试集.

  6. Synthetic tests of passive microwave brightness temperature assimilation over snow covered land using machine learning algorithms

    Science.gov (United States)

    Forman, B. A.

    2015-12-01

    A novel data assimilation framework is evaluated that assimilates passive microwave (PMW) brightness temperature (Tb) observations into an advanced land surface model for the purpose of improving snow depth and snow water equivalent (SWE) estimates across regional- and continental-scales. The multifrequency, multipolarization framework employs machine learning algorithms to predict PMW Tb as a function of land surface model state information and subsequently merges the predicted PMW Tb with observed PMW Tb from the Advanced Microwave Scanning Radiometer (AMSR-E). The merging procedure is predicated on conditional probabilities computed within a Bayesian statistical framework using either an Ensemble Kalman Filter (EnKF) or an Ensemble Kalman Smoother (EnKS). The data assimilation routine produces a conditioned (updated) estimate of modeled SWE that is more accurate and contains less uncertainty than the model without assimilation. A synthetic case study is presented for select locations in North America that compares model results with and without assimilation against synthetic observations of snow depth and SWE. It is shown that the data assimilation framework improves modeled estimates of snow depth and SWE during both the accumulation and ablation phases of the snow season. Further, it is demonstrated that the EnKS outperforms the EnKF implementation due to its ability to better modulate high frequency noise into the conditioned estimates. The overarching findings from this study demonstrate the feasibility of machine learning algorithms for use as an observation model operator within a data assimilation framework in order to improve model estimates of snow depth and SWE across regional- and continental-scales.

  7. High performance cutting of aircraft and turbine components

    Science.gov (United States)

    Krämer, A.; Lung, D.; Klocke, F.

    2012-04-01

    Titanium and nickel-based alloys belong to the group of difficult-to-cut materials. The machining of these high-temperature alloys is characterized by low productivity and low process stability as a result of their physical and mechanical properties. Major problems during the machining of these materials are low applicable cutting speeds due to excessive tool wear, long machining times, and thus high manufacturing costs, as well as the formation of ribbon and snarled chips. Under these conditions automation of the production process is limited. This paper deals with strategies to improve machinability of titanium and nickel-based alloys. Using the example of the nickel-based alloy Inconel 718 high performance cutting with advanced cutting materials, such as PCBN and cutting ceramics, is presented. Afterwards the influence of different cooling strategies, like high-pressure lubricoolant supply and cryogenic cooling, during machining of TiAl6V4 is shown.

  8. Application of response surface methodology for determining cutting force model in turning hardened AISI H11 hot work tool steel

    Indian Academy of Sciences (India)

    B Fnides; M A Yallese; T Mabrouki; J-F Rigal

    2011-02-01

    This experimental study is conducted to determine statistical models of cutting forces in hard turning of AISI H11 hot work tool steel (∼ 50 HRC). This steel is free from tungsten on Cr–Mo–V basis, insensitive to temperature changes and having a high wear resistance. It is employed for the manufacture of highly stressed diecasting moulds and inserts with high tool life expectancy, plastic moulds subject to high stress, helicopter rotor blades and forging dies. The workpiece is machined by a mixed ceramic tool (insert CC650 of chemical composition 70%Al23+30%TiC) under dry conditions. Based on 33 full factorial design, a total of 27 tests were carried out. The range of each parameter is set at three different levels, namely low, medium and high. Mathematical models were deduced by software Minitab (multiple linear regression and response surface methodology) in order to express the influence degree of the main cutting variables such as cutting speed, feed rate and depth of cut on cutting force components. These models would be helpful in selecting cutting variables for optimization of hard cutting process. The results indicate that the depth of cut is the dominant factor affecting cutting force components. The feed rate influences tangential cutting force more than radial and axial forces. The cutting speed affects radial force more than tangential and axial forces.

  9. Angoff Method of Setting Cut Scores for High-Stakes Testing: Foley Catheter Checkoff as an Exemplar.

    Science.gov (United States)

    Kardong-Edgren, Suzan; Mulcock, Pamela M

    2016-01-01

    The Angoff method is a commonly used and legally defensible method for setting passing or cut scores for high-stakes examinations. It also can be used for setting passing scores on clinical skill checklists. Two variations of the Angoff method were compared with a traditional and arbitrary 75% passing score, using a Foley catheter insertion checklist as an exemplar. Both Angoff methods produced slightly lower scores than our traditional scoring; because of "must pass" steps on our checklist, 12 of 13 students still failed the evaluation. The project uncovered multiple variations of checklists within different courses and variations in teaching practices for this skill.

  10. Active Control of Machine Tool Chatter

    OpenAIRE

    Håkansson, Lars; Claesson, Ingvar; Lagö, Thomas L.

    1999-01-01

    In the turning operation chatter or vibration is a frequent problem, which affects the result of the machining, and, in particular, the surface finish. Tool life is also influenced by vibration. Severe acoustic noise in the working environment frequently occurs as a result of dynamic motion between the cutting tool and the workpiece. By proper machine design, e.g. improved stiffness of the machine structure, the problem of relative dynamic motion between cutting tool and workpiece may be part...

  11. MACHINING OF NICKEL BASED ALLOYS USING DIFFERENT CEMENTED CARBIDE TOOLS

    Directory of Open Access Journals (Sweden)

    BASIM A. KHIDHIR

    2010-09-01

    Full Text Available This paper presents the results of experimental work in dry turning of nickel based alloys (Haynes – 276 using Deferent tool geometer of cemented carbide tools. The turning tests were conducted at three different cutting speeds (112, 152, 201and 269 m/min while feed rate and depth of cut were kept constant at 0.2 mm/rev and 1.5 mm, respectively. The tool holders used were SCLCR with insert CCMT-12 and CCLNR – M12-4 with insert CNGN-12. The influence of cutting speed, tool inserts type and workpiece material was investigated on the machined surface roughness. The worn parts of the cutting tools were also examined under scanning electron microscope (SEM. The results showed that cutting speed significantly affected the machined surface finish values in related with the tool insert geometry. Insert type CCMT-12 showed better surface finish for cutting speed to 201 m/min, while insert type CNGN-12 surface roughness increased dramatically with increasing of speed to a limit completely damage of insert geometer beyond 152 m/min.

  12. An FMS Dynamic Production Scheduling Algorithm Considering Cutting Tool Failure and Cutting Tool Life

    Science.gov (United States)

    Setiawan, A.; Wangsaputra, R.; Martawirya, Y. Y.; Halim, A. H.

    2016-02-01

    This paper deals with Flexible Manufacturing System (FMS) production rescheduling due to unavailability of cutting tools caused either of cutting tool failure or life time limit. The FMS consists of parallel identical machines integrated with an automatic material handling system and it runs fully automatically. Each machine has a same cutting tool configuration that consists of different geometrical cutting tool types on each tool magazine. The job usually takes two stages. Each stage has sequential operations allocated to machines considering the cutting tool life. In the real situation, the cutting tool can fail before the cutting tool life is reached. The objective in this paper is to develop a dynamic scheduling algorithm when a cutting tool is broken during unmanned and a rescheduling needed. The algorithm consists of four steps. The first step is generating initial schedule, the second step is determination the cutting tool failure time, the third step is determination of system status at cutting tool failure time and the fourth step is the rescheduling for unfinished jobs. The approaches to solve the problem are complete-reactive scheduling and robust-proactive scheduling. The new schedules result differences starting time and completion time of each operations from the initial schedule.

  13. Characterization of vibratory turning in cutting zone using a pneumatic quick-stop device

    Directory of Open Access Journals (Sweden)

    Saeid Amini

    2017-04-01

    Full Text Available Shear angle and sticking length are two crucial parameters in mechanics of metal cutting. These two parameters directly influence machinability factors such as cutting forces. Thus, shear angle and sticking length were investigated in vibratory turning process by using a pneumatic quick-stop device which was designed and fabricated, in this study. After preparation of ultrasonic assisted turning set-up, experimental tests have been carried out on two types of steel: AISI-1060 and AISI 304. Accordingly, the process of chip formation in each particular cutting test was quickly stopped when deformed chip was still in contact with workpiece. As a result, it was revealed that added linear vibration leads the turning operation to be improved by increase of shear angle and decrease of sticking length. Moreover, the effect of ultrasonic vibration on cutting force and chip micro-hardness is evaluated.

  14. 不同方法北京小菊扦插育苗对比试验%Comparison test using different cutting methods of Beijing Chrysanthemum

    Institute of Scientific and Technical Information of China (English)

    姜红

    2012-01-01

    Test in two cutting methods between plug seedling and plant bed seedling;Useing three kinds of matrix: perlite,Peat and perlite+ sand+peat = 1:1:1, studied of rooting traits of different 6 varieties. The results showed that the best composition of matrix for cutting was 1 part grass charcoal plus 1 part pearlite;Spectrum 2 have the highest cutting survival rate in 6 varieties.%试验通过北京小菊穴盘、苗床育苗2种扦插方法;以纯珍珠岩、纯草炭及珍珠岩+素沙+草炭=1∶1∶1 3种基质,对北京小菊6个品种进行扦插育苗试验.结果表明:珍珠岩+素沙+草炭=1∶1∶1基质配比,穴盘扦插繁殖育苗成活率最高;北京小菊6个品种中光谱2号的扦插成活率最高.

  15. Cutting tool form compensation system and method

    Science.gov (United States)

    Barkman, W.E.; Babelay, E.F. Jr.; Klages, E.J.

    1993-10-19

    A compensation system for a computer-controlled machining apparatus having a controller and including a cutting tool and a workpiece holder which are movable relative to one another along a preprogrammed path during a machining operation utilizes a camera and a vision computer for gathering information at a preselected stage of a machining operation relating to the actual shape and size of the cutting edge of the cutting tool and for altering the preprogrammed path in accordance with detected variations between the actual size and shape of the cutting edge and an assumed size and shape of the cutting edge. The camera obtains an image of the cutting tool against a background so that the cutting tool and background possess contrasting light intensities, and the vision computer utilizes the contrasting light intensities of the image to locate points therein which correspond to points along the actual cutting edge. Following a series of computations involving the determining of a tool center from the points identified along the tool edge, the results of the computations are fed to the controller where the preprogrammed path is altered as aforedescribed. 9 figures.

  16. Cutting tool form compensaton system and method

    Science.gov (United States)

    Barkman, William E.; Babelay, Jr., Edwin F.; Klages, Edward J.

    1993-01-01

    A compensation system for a computer-controlled machining apparatus having a controller and including a cutting tool and a workpiece holder which are movable relative to one another along a preprogrammed path during a machining operation utilizes a camera and a vision computer for gathering information at a preselected stage of a machining operation relating to the actual shape and size of the cutting edge of the cutting tool and for altering the preprogrammed path in accordance with detected variations between the actual size and shape of the cutting edge and an assumed size and shape of the cutting edge. The camera obtains an image of the cutting tool against a background so that the cutting tool and background possess contrasting light intensities, and the vision computer utilizes the contrasting light intensities of the image to locate points therein which correspond to points along the actual cutting edge. Following a series of computations involving the determining of a tool center from the points identified along the tool edge, the results of the computations are fed to the controller where the preprogrammed path is altered as aforedescribed.

  17. Measuring Diagnostic Stand for Experimental Researches in Technology Machining

    Directory of Open Access Journals (Sweden)

    A. E. Dreval'

    2014-01-01

    Full Text Available The paper reviews applied techniques, methods, and structure of the control and measuring means to conduct experimental and scientific researches of cutting processes. Existing research methods in cutting the metals are divided by features, such as essence of methods, the number of records of physical indicators, the number of studied factors, duration of tests. The groups of methods are briefly characterized.The chair "Tool Engineering and Technologies" of BMSTU developed and made a diagnostic stand of control and measurements for conducting research activities in the field of materials processing technology by cutting to define rational technological decisions, when machining, and carry out an analysis of efficiency and economic feasibility of made decisions. The diagnostic stand contains modern the electronic equipment. Record of measuring parameters is made in real time with a possibility for visual representation of read results and mathematical and statistical processing of measurement results. The stand can be used in research laboratories of machine-building enterprises, laboratories of higher education institutions, and other scientific divisions.The paper presents a justification that the stand is reasonable to use for the following: completion and choice of rational cutting modes, workability assessment of new constructional materials, technical and operational characteristics of the processed surfaces, and operational properties of the cutting tools of various producers, choice of optimum geometrical parameters of the cutting tools and brands of the lubricant cooling technological means, as well as the energy consumption for the chosen machining process. The stand allows us to make an assessment of wear resistance and tribology-technical characteristics of tool materials, as well as an accuracy, rigidity, vibration stability of machines, both new and being in operation.

  18. Définition d'une pièce test pour la caractérisation d'une machine UGV

    CERN Document Server

    Mawussi, Kwamiwi

    2009-01-01

    In several fields like aeronautics, die and automotive, the machining of the parts is done more and more on high speed machines tools. Today, the offer for purchasing these machine tools is very wide. This situation poses the problem of the judicious and objective choice meeting industrial needs that must be necessary well expressed. The choice remains difficult insofar as the technical data provided to the customers by the manufacturers of machine tools are insufficient as well quantitatively as qualitatively. In this paper we present a protocol for the characterization of machines tools in order to direct the choice. The protocol is based on the one hand on no-load complementary tests to those recommended by the standards ISO 230 and ISO 10791 and on the other hand on the tests in load on a part test. In the first part, we present the industrial needs as well as an analysis of the technical data of machine tools. The second part is devoted to the study of the standards, the description of the protocol and t...

  19. Microbiopsy/precision cutting devices

    Science.gov (United States)

    Krulevitch, Peter A.; Lee, Abraham P.; Northrup, M. Allen; Benett, William J.

    1999-01-01

    Devices for performing tissue biopsy on a small scale (microbiopsy). By reducing the size of the biopsy tool and removing only a small amount of tissue or other material in a minimally invasive manner, the risks, costs, injury and patient discomfort associated with traditional biopsy procedures can be reduced. By using micromachining and precision machining capabilities, it is possible to fabricate small biopsy/cutting devices from silicon. These devices can be used in one of four ways 1) intravascularly, 2) extravascularly, 3) by vessel puncture, and 4) externally. Additionally, the devices may be used in precision surgical cutting.

  20. Cutting Forces Analysis in Additive Manufactured AISI H13 Alloy

    OpenAIRE

    Montevecchi, Filippo; Grossi, Niccolò; Takagi, Hisataka; Scippa, Antonio; Sasahara, Hiroyuki; Campatelli, Gianni

    2016-01-01

    Combining Additive Manufacturing (AM) and traditional machining processes is essential to meet components functional requirements. However significant differences arise in machining AM and wrought parts. Previous works highlighted the increasing of tool wear and worse surface finish. In this paper cutting forces are investigated as an indicator of material machinability. Milling cutting force coefficients are identified using mechanistic approach, comparing AISI-H13 wrought and AM specimen. C...