WorldWideScience

Sample records for machinable metal-matrix composite

  1. Machining of Metal Matrix Composites

    CERN Document Server

    2012-01-01

    Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...

  2. Laser Assisted Machining of Metal Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Metal matrix composites (MMC's) are of great interest in aerospace applications where their high specific strength provides a weight saving alternative to standard...

  3. Metal matrix composites synthesis, wear characteristics, machinability study of MMC brake drum

    CERN Document Server

    Natarajan, Nanjappan; Davim, J Paulo

    2015-01-01

    This book is dedicated to composite materials, presenting different synthesis processes, composite properties and their machining behaviour. The book describes also the problems on manufacturing of metal matrix composite components. Among others, it provides procedures for manufacturing of metal matrix composites and case studies.

  4. Machinability of titanium metal matrix composites (Ti-MMCs)

    Science.gov (United States)

    Aramesh, Maryam

    Titanium metal matrix composites (Ti-MMCs), as a new generation of materials, have various potential applications in aerospace and automotive industries. The presence of ceramic particles enhances the physical and mechanical properties of the alloy matrix. However, the hard and abrasive nature of these particles causes various issues in the field of their machinability. Severe tool wear and short tool life are the most important drawbacks of machining this class of materials. There is very limited work in the literature regarding the machinability of this class of materials especially in the area of tool life estimation and tool wear. By far, polycrystalline diamond (PCD) tools appear to be the best choice for machining MMCs from researchers' point of view. However, due to their high cost, economical alternatives are sought. Cubic boron nitride (CBN) inserts, as the second hardest available tools, show superior characteristics such as great wear resistance, high hardness at elevated temperatures, a low coefficient of friction and a high melting point. Yet, so far CBN tools have not been studied during machining of Ti-MMCs. In this study, a comprehensive study has been performed to explore the tool wear mechanisms of CBN inserts during turning of Ti-MMCs. The unique morphology of the worn faces of the tools was investigated for the first time, which led to new insights in the identification of chemical wear mechanisms during machining of Ti-MMCs. Utilizing the full tool life capacity of cutting tools is also very crucial, due to the considerable costs associated with suboptimal replacement of tools. This strongly motivates development of a reliable model for tool life estimation under any cutting conditions. In this study, a novel model based on the survival analysis methodology is developed to estimate the progressive states of tool wear under any cutting conditions during machining of Ti-MMCs. This statistical model takes into account the machining time in

  5. A review on conventional and laser assisted machining of Aluminium based metal matrix composites

    OpenAIRE

    2014-01-01

    Aluminum based Metal Matrix Composites (Al-MMC) have been found in different industrial applications due its excellent properties compared to conventional materials. Machining of these composites is difficult due to the hard particle reinforcements. The wider usage of these composites is limited due high machining cost and excessive tool wear with conventional machining. Because of increasing demands in industries, any improvement of conventional machining process or any other deployment of a...

  6. Development of new metal matrix composite electrodes for electrical discharge machining through powder metallurgy process

    Directory of Open Access Journals (Sweden)

    C. Mathalai Sundaram

    2014-12-01

    Full Text Available Electrical discharge machining (EDM is one of the widely used nontraditional machining methods to produce die cavities by the erosive effect of electrical discharges. This method is popular due to the fact that a relatively soft electrically conductive tool electrode can machine hard work piece. Copper electrode is normally used for machining process. Electrode wear rate is the major drawback for EDM researchers. This research focus on fabrication of metal matrix composite (MMC electrode by mixing copper powder with titanium carbide (TiC and Tungsten carbide (WC powder through powder metallurgy process, Copper powder is the major amount of mixing proportion with TiC and WC. However, this paper focus on the early stage of the project where powder metallurgy route was used to determine suitable mixing time, compaction pressure and sintering and compacting process in producing EDM electrode. The newly prepared composite electrodes in different composition are tested in EDM for OHNS steel.

  7. Metal matrix Composites

    Directory of Open Access Journals (Sweden)

    Pradeep K. Rohatgi

    1993-10-01

    Full Text Available This paper reviews the world wide upsurge in metal matrix composite research and development activities with particular emphasis on cast metal-matrix particulate composites. Extensive applications of cast aluminium alloy MMCs in day-to-day use in transportation as well as durable good industries are expected to advance rapidly in the next decade. The potential for extensive application of cast composites is very large in India, especially in the areas of transportation, energy and electromechanical machinery; the extensive use of composites can lead to large savings in materials and energy, and in several instances, reduce environmental pollution. It is important that engineering education and short-term courses be organized to bring MMCs to the attention of students and engineering industry leaders. India already has excellent infrastructure for development of composites, and has a long track record of world class research in cast metal matrix particulate composites. It is now necessary to catalyze prototype and regular production of selected composite components, and get them used in different sectors, especially railways, cars, trucks, buses, scooters and other electromechanical machinery. This will require suitable policies backed up by funding to bring together the first rate talent in cast composites which already exists in India, to form viable development groups followed by setting up of production plants involving the process engineering capability already available within the country. On the longer term, cast composites should be developed for use in energy generation equipment, electronic packaging aerospace systems, and smart structures.

  8. Machining Performance Study on Metal Matrix Composites-A Response Surface Methodology Approach

    Directory of Open Access Journals (Sweden)

    A. Srinivasan

    2012-01-01

    Full Text Available Problem statement: Metal Matrix Composites (MMC have become a leading material among composite materials and in particular, particle reinforced aluminum MMCs have received considerable attention due to their excellent engineering properties. These materials are known as the difficult-to-machine materials because of the hardness and abrasive nature of reinforcement element-like Alumina (Al2O3. Approach: In this study, an attempt has been made to model the machinability evaluation through the response surface methodology in machining of homogenized 10% micron Al2O3 LM25 Al MMC manufactured through stir casting method. Results: The combined effects of three machining parameters including cutting speed (s, feed rate (f and depth of cut (d on the basis of three performance characteristics of tool wear (VB, surface Roughness (Ra and cutting Force (Fz were investigated. The contour plots were generated to study the effect of process parameters as well as their interactions. Conclusion: The process parameters are optimized using desirability-based approach response surface methodology.

  9. Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts

    Energy Technology Data Exchange (ETDEWEB)

    Beristain, J.; Gonzalo, O.; Sanda, A.

    2014-04-01

    The aim of this work is the study of the machinability of aluminium-silicon carbide Metal Matrix Composites (MMC) in turning operations. The cutting tools used were hard metal (WC) with and without coating, different grades and geometries of Poly-Crystalline Diamond (PCD) and Mono-Crystalline Diamond (MCD). The work piece material was AMC225xe, composed of aluminium-copper alloy AA 2124 and 25% wt of SiC, being the size of the SiC particles around 3 {mu}m. Experiments were conducted at various cutting speeds and cutting parameters in facing finishing operations, measuring the surface roughness, cutting forces and tool wear. The worn surface of the cutting tool was examined by Scanning Electron Microscope (SEM). It was observed that the Built Up Edge (BUE) and stuck material is higher in the MCD tools than in the PCD tools. The BUE acts as a protective layer against abrasive wear of the tool. (Author)

  10. Parametric Investigation of Powder Mixed Electrical Discharge Machining of Al-Sic Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    R. K. Arya

    2012-12-01

    Full Text Available Abstract – In recent few years composite materials have gained pace in engineering application. But they have poor machinability by using conventional machining methods. So it is required to study about these materials for better use in engineering application. To fulfillment of this aim, a study is done by conduct experiments (i.e. Machining on Al/SiC metal matrix composite (MMC. From the non-conventional machining process, Powder Mixed Electrical discharge machining (PMEDM is used to machining of Al/SiC MMC. PMEDM is a technological improvement in conventional EDM, which was previously studied by many researchers to better MRR with good surface roughness (SR. In this study, the controllable machining process parameters (i.e. Peak Current (Ip, Duty Cycle, Powder Concentration (PC, Gap Control and Sensitivity of PMEDM was selected to experimental investigation. The process performance is measured in terms of material removal rate (MRR and surface finish (SR. The research outcome will identify the important parameters and their effect on MRR of Al/SiC MMC in the presence of suspended graphite (Gr powder in a kerosene dielectric of EDM. Response surface methodology (RSM has been used to plan and analyze the experimental results. The experimental results emerged that only sensitivity has non-significant effect on MMR and SR from the selected process parameters, but it gives significant effects with other factors in interaction. Further it found that, the MRR is directly proportional to Ip and inversely proportional to the PC and duty cycle, and the SR improves at lower Ip and optimum range of PC, gap control and duty cycle.

  11. PREDICTION OF TOOL CONDITION DURING TURNING OF ALUMINIUM/ALUMINA/GRAPHITE HYBRID METAL MATRIX COMPOSITES USING MACHINE LEARNING APPROACH

    Directory of Open Access Journals (Sweden)

    N. RADHIKA

    2015-10-01

    Full Text Available Aluminium/alumina/graphite hybrid metal matrix composites manufactured using stir casting technique was subjected to machining studies to predict tool condition during machining. Fresh tool as well as tools with specific amount of wear deliberately created prior to machining experiments was used. Vibration signals were acquired using an accelerometer for each tool condition. These signals were then processed to extract statistical and histogram features to predict the tool condition during machining. Two classifiers namely, Random Forest and Classification and Regression Tree (CART were used to classify the tool condition. Results showed that histogram features with Random Forest classifier yielded maximum efficiency in predicting the tool condition. This machine learning approach enables the prediction of tool failure in advance, thereby minimizing the unexpected breakdown of tool and machine.

  12. Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts

    Directory of Open Access Journals (Sweden)

    Beristain, Jokin

    2014-03-01

    Full Text Available The aim of this work is the study of the machinability of aluminium-silicon carbide Metal Matrix Composites (MMC in turning operations. The cutting tools used were hard metal (WC with and without coating, different grades and geometries of Poly-Crystalline Diamond (PCD and Mono-Crystalline Diamond (MCD. The work piece material was AMC225xe, composed of aluminium-copper alloy AA 2124 and 25% wt of SiC, being the size of the SiC particles around 3 μm. Experiments were conducted at various cutting speeds and cutting parameters in facing finishing operations, measuring the surface roughness, cutting forces and tool wear. The worn surface of the cutting tool was examined by Scanning Electron Microscope (SEM. It was observed that the Built Up Edge (BUE and stuck material is higher in the MCD tools than in the PCD tools. The BUE acts as a protective layer against abrasive wear of the tool.El objetivo de este trabajo es el estudio de la maquinabilidad del material compuesto de matriz metálica aluminio-carburo de silicio en operaciones de torneado. Las herramientas de corte utilizadas han sido de metal duro con y sin recubrimiento, diferentes grados de diamante policristalino (PCD y diamante monocristalino (MCD. El material mecanizado ha sido AMC225xe, compuesto de la aleación de aluminio AA 2124 con un 25% en peso de partículas de SiC con un tamaño medio de 3 μm. Los experimentos se han realizado con diferentes velocidades de corte en una operación de refrentado, midiendo la rugosidad superficial, las fuerzas y el desgaste de la herramienta. La superficie desgastada de la herramienta ha sido examinada en el microscopio electrónico (SEM. Se ha observado que el filo recrecido y el material adherido son mayores en el caso de las herramientas de MCD que en las de PCD. El filo recrecido actúa como una capa protectora contra la abrasión.

  13. Optimization of Process Parameters on MRR and Overcut in Electrochemical Micro Machining on Metal Matrix Composites Using Grey Relational Analysis

    Directory of Open Access Journals (Sweden)

    S.Dharmalingam

    2014-05-01

    Full Text Available This paper investigates the influence of the process parameters like machining voltage, electrolyte concentration, frequency on the over cut and Material Removal Rate (MRR through taguchi methodology and grey relational analysis. This paper discusses a methodology for the optimization of the machining parameters on drilling of Al - 6% Gr Metal Matrix composites using Electrochemical Micro Machining (EMM. Based on the analysis, optimum levels of parameters were determined and the same to validate through the confirmation test. Experimental results are in close agreement with the developed model. The confirmation results reveal that, there is considerable improvement in Material Removal Rate, Overcut, Grey relational grade are improved by 08.33 %, 41.17 % and 81.77 % respectively. It is observed that the machining performance can be effectively improved with respect to initial parametric setting.

  14. Evaluation of Machining Parameters Influencing Thrust Force in Drilling of Al– SiC–Gr Metal Matrix Composites using RSM

    Directory of Open Access Journals (Sweden)

    A. Munia raj

    2014-10-01

    Full Text Available This paper focused on evaluation of machining parameters influencing thrust force during drilling of Al–SiC–Gr metal matrix composites using multifaceted carbide drills. There are three machining parameters i.e. Spindle speed, Feed rate, Drill diameter. Experiments are conducted on a vertical machining centre using Taguchi design of experiments. Taguchi orthogonal array is designed with three levels of drilling parameters with the help of software Minitab 15. A model is developed to correlate the drilling parameters with thrust force using Response surface Methodology (RSM.The results indicate that the developed model is suitable for prediction of thrust forces in drilling of Al/SiC/Gr composites. The influences of different machining parameters on thrust force of Al/SiC/Gr composites have been analyzed through contour graphs and 3D plots. The investigation has revealed that the type of spindle speed affects the thrust force significantly followed by the feed rate and drill diameter.

  15. Modeling and multi-objective optimization of powder mixed electric discharge machining process of aluminum/alumina metal matrix composite

    Directory of Open Access Journals (Sweden)

    Gangadharudu Talla

    2015-09-01

    Full Text Available Low material removal rate (MRR and high surface roughness values hinder large-scale application of electro discharge machining (EDM in the fields like automobile, aerospace and medical industry. In recent years, however, EDM has gained more significance in these industries as the usage of difficult-to-machine materials including metal matrix composites (MMCs increased. In the present work, an attempt has been made to fabricate and machine aluminum/alumina MMC using EDM by adding aluminum powder in kerosene dielectric. Results showed an increase in MRR and decrease in surface roughness (Ra compared to those for conventional EDM. Semi empirical models for MRR and Ra based on machining parameters and important thermo physical properties were established using a hybrid approach of dimensional and regression analysis. A multi response optimization was also performed using principal component analysis-based grey technique (Grey-PCA to determine optimum settings of process parameters for maximum MRR and minimum Ra within the experimental range. The recommended setting of process parameters for the proposed process has been found to be powder concentration (Cp = 4 g/l, peak current (Ip = 3 A, pulse on time (Ton = 150 μs and duty cycle (Tau = 85%.

  16. Experimental and Statistical Study on Machinability of the Composite Materials with Metal Matrix Al/B4C/Graphite

    Science.gov (United States)

    Nas, Engin; Gökkaya, Hasan

    2017-10-01

    In this study, four types of Al/B4C/Graphite metal matrix composites (MMCs) were produced by means of a hot-pressing technique with reinforcement elements, B4C 8 wt pct and graphite (nickel coated) 0, 3, 5, and 7 wt pct. Machinability tests of MMC materials thus produced were conducted using four different cutting speeds (100, 140, 180, and 220 m/min), three different feed rates (0.1, 0.15, and 0.20 mm/rev), and a fixed cutting depth (0.5 mm), and the effects of the cutting parameters on the average surface roughness were examined. After the machinability tests, the height of the built-up edge (BUE) formed on the cutting tools related to the cutting speed and feed rate was measured. The test results were examined by designing a matrix according to the full factorial design and the average surface roughness, and the most important factors leading to formation of the BUE were analyzed by the analysis of variance (ANOVA). As a result of analysis, it was found that the lowest surface roughness value was with 7 wt pct graphite MMC material, while the highest was without graphite powder. Based on the statistical analysis results, it was observed that the most important factor affecting average surface roughness was the type of MMC material, the second most effective factor was the feed rate, and the least effective factor was the cutting speed. Furthermore, it was found that the most important factor affecting the formation of the BUE was the type of MMC material, the second most effective factor was the cutting speed, and the least effective factor was the feed rate.

  17. Material parameter identification on metal matrix composites

    CSIR Research Space (South Africa)

    Jansen van Rensburg, GJ

    2012-07-01

    Full Text Available Tests were done on the compressive behaviour of different metal matrix composite materials. These extremely hard engineering materials consist of ceramic particles embedded in a metal alloy binder. Due to the high stiffness and brittle nature...

  18. Analysis of Surface Integrity in Drilling Metal Matrix and Hybrid Metal Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    T. Rajmohan; K. Palanikumar; J. Paulo Davim

    2012-01-01

    Hybrid metal matrix composites consist of at least three constituents-a metal or an alloy matrix and two reinforcements in various forms, bonded together at the atomic level in the composite. Despite their higher specific properties of strength and stiffness, the non homogeneous and anisotropic nature combined with the abrasive reinforcements render their machining difficult. In this paper, the surface integrity of machining in drilling hybrid composites has been discussed. Drilling tests are carried out at different spindle speed, feed rates, and different drill tool materials to investigate the effect of the various cutting parameters on the surface quality and the extent of the deformation of drilled surface due to drilling. Materials used for the present investigation are A1356/IOSIC (wt%) metal matrix and A1356/10SiC-3mica (wt%) hybrid composites. The composites are fabricated using stir casting route. The drilling tests are conducted on vertical computer numeric control (CNC) machining center using carbide, coated carbide and polycrystalline diamond (PCD) drills. The surface roughness decreases with increasing spindle speed and increases with increasing feed rate. The machined surface is analyzed by scanning electron microscopy (SEM). SEM images of the machined surfaces indicate the presence of grooves and pits. Microhardness depth profiles indicate that the subsurface damage is limited to the top of 100-250 μm.

  19. Spin Forming of Aluminum Metal Matrix Composites

    Science.gov (United States)

    Lee, Jonathan A.; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    An exploratory effort between NASA-Marshall Space Flight Center (MSFC) and SpinCraft, Inc., to experimentally spin form cylinders and concentric parts from small and thin sheets of aluminum Metal Matrix Composites (MMC), successfully yielded good microstructure data and forming parameters. MSFC and SpinCraft will collaborate on the recent technical findings and develop strategy to implement this technology for NASA's advanced propulsion and airframe applications such as pressure bulkheads, combustion liner assemblies, propellant tank domes, and nose cone assemblies.

  20. Obtainment, machining and wear of metal matrix composites processed by powder metallurgy; Obtencao, usinagem e desgaste de materiais compositos de matriz metalica processados via metalurgia do po

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Edilson Rosa Barbosa de. E-mail: erbjesus@usp.br

    1998-07-01

    The aim of this investigation was the obtainment of metal matrix composites (MMC) by the route of powder metallurgy, and the valuation of these materials with relation to their machining and wear characteristics. Firstly, were obtained pure commercial aluminium matrix composites materials, with 5, 10 and 15% volumetric fraction of silicon carbide particles. Was also obtained a material without reinforcement particles in order to verify by comparison, the influence of addition of reinforcement particles. The obtained materials were characterized physics (hydrostatic density), mechanics (hardness and tensile tests) and microstructurally (optical microscopy and scanning electron microscopy). The results showed a homogeneous distribution of reinforcement particles in the composite, and improvement in the mechanical properties, mainly tensile strength (UTS) in comparison to the unreinforced material. After, tests were made to verify the materials behavior during machining and to check the performance of several tool materials (cemented carbide, ceramics and polycrystalline diamond). In these tests, values of the cutting force were measured by instrumented tool-holders. Phenomena such as tool wear, built-up edge formation and mechanism of chip formation were also observed and evaluated. The results from the cemented carbide tool tests, were utilised for the machinability index determination of each material. These results were applied to the Taylor equation and the equation constants for each material and test conditions were determined. The results showed that the inclusion of silicon carbide particles made extremely difficult the machining of the composites, and only with diamond tool, satisfactory results were obtained. At last, wear tests were performed to verify the influence of the reinforcement particles in the characteristics of wear resistance of the materials. The results obtained were utilized in the wear coefficient determination for each material. The

  1. Machinability evaluation of Al–4%Cu–7.5%SiC metal matrix composite by Taguchi–Grey relational analysis and NSGA-II

    Indian Academy of Sciences (India)

    V SELVAKUMAR; S MURUGANANDAM; T TAMIZHARASAN; SENTHILKUMAR

    2016-10-01

    Machinability evaluation of Al–4%Cu–7.5%SiC metal matrix composite (MMC) prepared by powder metallurgy (P/M) process is presented. Specimens are prepared with 99.85% pure aluminum added with 4% copper and 7.5% silicon carbide particles by volume fraction. Scanning electron microscope image shows even distribution of particles in Al-MMC. Turning operation is performed by varying machining parameters andexperiments are designed using Taguchi’s Design of Experiments (DoE), an L9 Orthogonal Array (OA) is chosen. A hybrid Taguchi–Grey relational approach is used to determine the optimum parameters over measured responses flank wear, roughness, and material removed. Analysis of Variance (ANOVA) result shows that thedepth of cut is the influential parameter that contributes toward output responses. A metaheuristic evolutionary algorithm nondominated sorting genetic algorithm (NSGA-II) is applied to optimize the machining parameters for minimizing wear and maximizing metal removal. Experiments with optimum conditions show a better improvement in the output conditions.

  2. Corrosion Protection of Metal Matrix Composites

    Science.gov (United States)

    1990-04-01

    2, 162 (1986). 8. B. R. W. Hinton, D. R. Arnott, and N. E. Ryan, Metals Forum, Z, 211,(1984) 9. Ullmann , Fritz, "Ullmann’s Encyclopedia of Industrial ... Chemistry ", (1985). 10. F. Keller, M. S . Hunter, and 0. L. Robinson, J. Electrochem Soc., IM0, 411 0 (1953) 11. F. Mansfeld, S . Lin, S . Kim, and H...OIC FILE COPY "/9° * AD-A222 951 CORROSION PROTECTION OF METAL MATRIX COMPOSITES 0 FINAL REPORT F. MANSFELD, S . LIN AND H. SHIN APRIL 1990 0 U. S

  3. Optimization the machining parameters by using VIKOR and Entropy Weight method during EDM process of Al–18% SiCp Metal matrix composit

    Directory of Open Access Journals (Sweden)

    Rajesh Kumar Bhuyan

    2016-06-01

    Full Text Available The objective of this paper is to optimize the process parameters by combined approach of VIKOR and Entropy weight measurement method during Electrical discharge machining (EDM process of Al-18wt.%SiCp metal matrix composite (MMC. The central composite design (CCD method is considered to evaluate the effect of three process parameters; namely pulse on time (Ton, peak current (Ip and flushing pressure (Fp on the responses like material removal rate (MRR, tool wear rate (TWR, Radial over cut (ROC and surface roughness (Ra. The Entropy weight measurement method evaluates the individual weights of each response and, using VIKOR method, the multi-objective responses are optimized to get a single numerical index known as VIKOR Index. Then the Analysis of Variance (ANOVA technique is used to determine the significance of the process parameters on the VIKOR Index. Finally, the result of the VIKOR Indexed is validated by conformation test using the liner mathematical model equation develop by responses surface methodology to identify the effectiveness of the proposed method.

  4. Multifunctional Metal Matrix Composite Filament Wound Tank Liners Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Metal Matrix Composite (MMC) materials offer tremendous potential for lightweight propellant and pressurant tankage for space applications. Thin MMC liners for COPVs...

  5. Fracture toughness in metal matrix composites

    Directory of Open Access Journals (Sweden)

    Perez Ipiña J.E.

    2000-01-01

    Full Text Available Evaluations of the fracture toughness in metal matrix composites (Duralcan reinforced with 15% of Al(20(3 and SiC are presented in this work. The application of Elastic Plastic Fracture Mechanics is discussed and the obtained values are compared with the ones obtained by means of Linear Elastic Fracture Mechanics. Results show that J IC derived K JC values are higher than the corresponding values obtained by direct application of the linear elastic methodology. The effect of a heat treatment on the material fracture toughness was also evaluated in which the analyzed approaches showed, not only different toughness values, but also opposite tendencies. A second comparison of the J IC and K JC values obtained in this work with toughness values reported in the literature is presented and discussed.

  6. Low cost aluminium metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Withers, G.

    2007-03-15

    Low cost, light weight Ultalite{reg_sign} is an Aluminium Metal Matrix Composite (AL-MMC) which utilises wear resistant ceramic particles derived from flyash. Ultalite AL-MMC typically contains between 10 and 30 per cent ceramic particles, and is formulated for the manufacture of wear resistant automotive components. Due to its low density and ease of processing into net shape die casting, Ultalite AL-MMC provides weight savings of up to 60 per cent over components fabricated from cast iron, thereby providing improved fuel efficiency with reduced greenhouse emissions. The original flyash material was sourced from a black coal power station in Queensland, where it contained a wide range of particles sizes. To narrow the size range and to remove impurities, a proprietary pretreatment developed by Dr Thomas Robl and co-researchers at the University of Kentucky was employed. The University of Kentucky developed the technology for the classification and benefaction of flyash to produce high-grade Pozzolan, which is used in Portland Cement product. This technology is now being applied to the production of Ultalite AL-MMC. Testing performed by Dr Robl has shown that the proprietary technology can eliminate the hollow particles, extract detrimental carbon-based impurities and remove the extremely fine and coarse particles. All that remains are dense ceramic particles with an average particle size of approximately 30 {mu}m. 9 refs., 3 figs.

  7. Metal Matrix Composite Solar Cell Metallization

    Directory of Open Access Journals (Sweden)

    Wilt David M.

    2017-01-01

    Full Text Available Advanced solar cells are moving to ever thinner formats in order to save mass and in some cases improve performance. As cells are thinned, the possibility that they may fracture or cleave due to mechanical stresses is increased. Fractures of the cell can degrade the overall device performance if the fracture propagates through the contact metallization, which frequently occurs. To address this problem, a novel semiconductor metallization system based on multi-walled carbon nanotube (CNT reinforcement, termed metal matrix composite (MMC metallization is under investigation. Electro-mechanical characterization of MMC films demonstrate their ability to provide electrical conductivity over >40 micron wide cracks in the underlying semiconductor, with the carbon nanotubes bridging the gap. In addition, these materials show a “self-healing” behaviour, electrically reconnecting at ~30 microns when strained past failure. Triple junction (TJ space cells with MMC metallization demonstrated no loss in Jsc after intentional fracture, whereas TJ cells with conventional metallization suffer up to 50% Jsc loss.

  8. Steel-SiC Metal Matrix Composite Development

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Don D.

    2005-07-17

    The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite.

  9. Review on preparation techniques of particle reinforced metal matrix composites

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    This paper reviews the investigation status of the techniques for preparation of metal matrix composites and the research outcomes achieved recently. The mechanisms, characteristics, application ranges and levels of development of these preparatior techniques are analyzed. The advantages and the disadvantages of each technique are synthetically evaluated. Lastly, the future directions of research and the prospects for the preparation techniques of metal matrix composites are forecasted.

  10. Review on preparation techniques of particle reinforced metal matrix composites

    Directory of Open Access Journals (Sweden)

    HAO Bin

    2006-02-01

    Full Text Available This paper reviews the investigation status of the techniques for preparation of metal matrix composites and the research outcomes achieved recently. The mechanisms, characteristics, application ranges and levels of development of these preparation techniques are analyzed. The advantages and the disadvantages of each technique are synthetically evaluated. Lastly, the future directions of research and the prospects for the preparation techniques of metal matrix composites are forecasted.

  11. Metal-Matrix/Hollow-Ceramic-Sphere Composites

    Science.gov (United States)

    Baker, Dean M.

    2011-01-01

    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  12. Experimental investigations on mechanical behavior of aluminium metal matrix composites

    Science.gov (United States)

    Rajesh, A. M.; Kaleemulla, Mohammed

    2016-09-01

    Today we are widely using aluminium based metal matrix composite for structural, aerospace, marine and automobile applications for its light weight, high strength and low production cost. The purpose of designing metal matrix composite is to add the desirable attributes of metals and ceramics to the base metal. In this study we developed aluminium metal matrix hybrid composite by reinforced Aluminium7075 alloy with silicon carbide (SiC) and aluminium oxide (alumina) by method of stir casting. This technique is less expensive and very effective. The Hardness test and Wear test were performed on the specimens which are prepared by stir casting techniques. The result reveals that the addition of silicon carbide and alumina particles in aluminium matrix improves the mechanical properties.

  13. Cavitation instabilities between fibres in a metal matrix composite

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2016-01-01

    Short fibre reinforced metal matrix composites (MMC) are studied here to investigate the possibility that a cavitation instability can develop in the metal matrix. The high stress levels needed for a cavitation instability may occur in metal–ceramic systems due to the constraint on plastic flow...... of transversely staggered fibres is here modelled by using an axisymmetric cell model analysis. First the critical stress level is determined for a cavitation instability in an infinite solid made of the Al matrix material. By studying composites with different distributions and aspect ratios of the fibres...... induced by bonding to the ceramics that only show elastic deformation. In an MMC the stress state in the metal matrix is highly non-uniform, varying between regions where shear stresses are dominant and regions where hydrostatic tension is strong. An Al–SiC whisker composite with a periodic pattern...

  14. Dry sliding wear of heat treated hybrid metal matrix composites

    Science.gov (United States)

    Naveed, Mohammed; Khan, A. R. Anwar

    2016-09-01

    In recent years, there has been an ever-increasing demand for enhancing mechanical properties of Aluminum Matrix Composites (AMCs), which are finding wide applications in the field of aerospace, automobile, defence etc,. Among all available aluminium alloys, Al6061 is extensively used owing to its excellent wear resistance and ease of processing. Newer techniques of improving the hardness and wear resistance of Al6061 by dispersing an appropriate mixture of hard ceramic powder and whiskers in the aluminium alloy are gaining popularity. The conventional aluminium based composites possess only one type of reinforcements. Addition of hard reinforcements such as silicon carbide, alumina, titanium carbide, improves hardness, strength and wear resistance of the composites. However, these composites possessing hard reinforcement do posses several problems during their machining operation. AMCs reinforced with particles of Gr have been reported to be possessing better wear characteristics owing to the reduced wear because of formation of a thin layer of Gr particles, which prevents metal to metal contact of the sliding surfaces. Further, heat treatment has a profound influence on mechanical properties of heat treatable aluminium alloys and its composites. For a solutionising temperature of 5500C, solutionising duration of 1hr, ageing temperature of 1750C, quenching media and ageing duration significantly alters mechanical properties of both aluminium alloy and its composites. In the light of the above, the present paper aims at developing aluminium based hybrid metal matrix composites containing both silicon carbide and graphite and characterize their mechanical properties by subjecting it to heat treatment. Results indicate that increase of graphite content increases wear resistance of hybrid composites reinforced with constant SiC reinforcement. Further heat treatment has a profound influence on the wear resistance of the matrix alloy as well as its hybrid composites

  15. Mechanisms in turning of metal matrix composites: a review

    Directory of Open Access Journals (Sweden)

    Ravi Sekhar

    2015-04-01

    Full Text Available Metal matrix composites have evoked a keen interest from the automobile and aerospace sectors owing to their attractive mechanical properties and applications. Over the past two decades, researchers have unearthed many secrets pertaining to these advanced materials. This paper briefly reviews the research revelations of the mechanisms that make these materials so superior. Turning of metal matrix composites is focused in particular. Mechanisms such as particle fracture, particle pullout, debonding, dislocation phenomena, thermal softening, wear modes, surface generation, cutting forces, chip formation, strains and stresses are addressed. Discussions on related phenomena such as effects of tool coatings, adhesion, friction, microstructures and strain hardening are also presented.

  16. Metal Matrix Composites Reinforced by Nano-Particles—A Review

    Directory of Open Access Journals (Sweden)

    Riccardo Casati

    2014-03-01

    Full Text Available Metal matrix composites reinforced by nano-particles are very promising materials, suitable for a large number of applications. These composites consist of a metal matrix filled with nano-particles featuring physical and mechanical properties very different from those of the matrix. The nano-particles can improve the base material in terms of wear resistance, damping properties and mechanical strength. Different kinds of metals, predominantly Al, Mg and Cu, have been employed for the production of composites reinforced by nano-ceramic particles such as carbides, nitrides, oxides as well as carbon nanotubes. The main issue of concern for the synthesis of these materials consists in the low wettability of the reinforcement phase by the molten metal, which does not allow the synthesis by conventional casting methods. Several alternative routes have been presented in literature for the production of nano-composites. This work is aimed at reviewing the most important manufacturing techniques used for the synthesis of bulk metal matrix nanocomposites. Moreover, the strengthening mechanisms responsible for the improvement of mechanical properties of nano-reinforced metal matrix composites have been reviewed and the main potential applications of this new class of materials are envisaged.

  17. Metal matrix composites: History, status, factors and future

    Science.gov (United States)

    Cyriac, Ajith James

    The history, status, and future of metal matrix composites are presented by evaluating the progression of available literature through time. The trends that existed and issues that still prevail are discussed and a prediction of the future for MMCs is presented. The factors that govern the performance of metal matrix composites are also discussed. In many developed countries and in several developing countries there exists continued interest in MMCs. Researchers tried numerous combinations of matrices and reinforcements since work strictly on MMCs began in the 1950s. This led to developments for aerospace and defense applications, but resultant commercial applications were limited. The introduction of ceramic whiskers as reinforcement and the development of 'in-situ' eutectics in the 1960s aided high temperature applications in aircraft engines. In the late 1970s the automobile industries started to take MMCs seriously. In the last 20 years, MMCs evolved from laboratories to a class of materials with numerous applications and commercial markets. After the collapse of the Berlin Wall, prevailing order in the world changed drastically. This effect was evident in the progression of metal matrix composites. The internet connected the world like never before and tremendous information was available for researchers around the world. Globalization and the internet resulted in the transformation of the world to a more level playing field, and this effect is evident in the nature and source of research on metal matrix composites happening around the world.

  18. Parametric Study Of A Ceramic-Fiber/Metal-Matrix Composite

    Science.gov (United States)

    Murthy, P. L. N.; Hopkins, D. A.; Chamis, C. C.

    1992-01-01

    Report describes computer-model parametric study of effects of degradation of constituent materials upon mechanical properties of ceramic-fiber/metal-matrix composite material. Contributes to understanding of weakening effects of large changes in temperature and mechanical stresses in fabrication and use. Concerned mainly with influences of in situ fiber and matrix properties upon behavior of composite. Particular attention given to influence of in situ matrix strength and influence of interphase degradation.

  19. Carbide-reinforced metal matrix composite by direct metal deposition

    Science.gov (United States)

    Novichenko, D.; Thivillon, L.; Bertrand, Ph.; Smurov, I.

    Direct metal deposition (DMD) is an automated 3D laser cladding technology with co-axial powder injection for industrial applications. The actual objective is to demonstrate the possibility to produce metal matrix composite objects in a single-step process. Powders of Fe-based alloy (16NCD13) and titanium carbide (TiC) are premixed before cladding. Volume content of the carbide-reinforced phase is varied. Relationships between the main laser cladding parameters and the geometry of the built-up objects (single track, 2D coating) are discussed. On the base of parametric study, a laser cladding process map for the deposition of individual tracks was established. Microstructure and composition of the laser-fabricated metal matrix composite objects are examined. Two different types of structures: (a) with the presence of undissolved and (b) precipitated titanium carbides are observed. Mechanism of formation of diverse precipitated titanium carbides is studied.

  20. Production and mechanical properties of Al-SiC metal matrix composites

    Science.gov (United States)

    Karvanis, K.; Fasnakis, D.; Maropoulos, A.; Papanikolaou, S.

    2016-11-01

    The usage of Al-SiC Metal Matrix Composites is constantly increasing in the last years due to their unique properties such as light weight, high strength, high specific modulus, high fatigue strength, high hardness and low density. Al-SiC composites of various carbide compositions were produced using a centrifugal casting machine. The mechanical properties, tensile and compression strength, hardness and drop-weight impact strength were studied in order to determine the optimum carbide % in the metal matrix composites. Scanning electron microscopy was used to study the microstructure-property correlation. It was observed that the tensile and the compressive strength of the composites increased as the proportion of silicon carbide became higher in the composites. Also with increasing proportion of silicon carbide in the composite, the material became harder and appeared to have smaller values for total displacement and total energy during impact testing.

  1. Nano and hybrid aluminum based metal matrix composites: an overview

    Directory of Open Access Journals (Sweden)

    Muley Aniruddha V.

    2015-01-01

    Full Text Available Aluminium matrix composites (AMCs are potential light weight engineering materials with excellent properties. AMCs find application in many areas including automobile, mining, aerospace and defence, etc. Due to technological advancements, it is possible to use nano sized reinforcement in Al matrix. Nano sized reinforcements enhance the properties of Al matrix compared to micro sized reinforcements. Hybrid reinforcement imbibe superior properties to aluminium matrix composites as compared with Al composites having single reinforcement. This paper is focused on overview of development in the field of Al based metal matrix with nano and hybrid aluminium based composites.

  2. Review on Fabrication Methods of in situ Metal Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    This paper deals with a series of novel processing techniques based on the in situ production of metal matrix composites (MMCs). In situ techniques involve a chemical reaction resulting in the formation of a very fine and thermodynamically stable reinforcing ceramic phase within a metal matrix. As a result, this provides thermodynamic compatibility at the matrix-reinforcement interface. The reinforcement surfaces are also likely to be free of contamination and, therefore, a stronger matrix-dispersion bond can be achieved. Some of these technologies including DIMOXTM, XD, PRIMEXTM, reactive gas infiltration, high-temperature self-propagating synthesis (SHS), and liquid-solid, or solid-gas-liquid reactions as well as plasma in situ MMCs are expressed in this paper.

  3. Wear Studies on Metal Matrix Composites: a Taguchi Approach

    Institute of Scientific and Technical Information of China (English)

    S. Basavarajappa; G. Chandramohan

    2005-01-01

    An attempt has been made to study the influence of wear parameters like applied load, sliding speed, sliding distance and percentage of reinforcement on the dry sliding wear of the metal matrix composites. A plan of experiments,based on techniques of Taguchi, was pedormed to acquire data in controlled way. An orthogonal array and the analysis of variance were employed to investigate the influence of process parameters on the wear of composites. The objective is to establish a correlation between dry sliding wear of composites and wear parameters. These correlations were obtained by multiple regressions. Finally, confirmation tests were conducted to verify the experimental results foreseen from the mentioned correlations.

  4. Wear of semi-solid rheocast SiCp/Al metal matrix composites

    CSIR Research Space (South Africa)

    Curle, UA

    2010-09-01

    Full Text Available casting of SiC metal matrix composites. The metal matrix consisting of nearly spherical proeutectic a(Al) globules was produced. Spheroidization of fibrous eutectic silicon took place upon heat treatment of the as-cast metal matrix composites (MMCs...

  5. Structure of metal matrix composites with an addition of tuff

    Directory of Open Access Journals (Sweden)

    M. Łach

    2010-07-01

    Full Text Available The article presents preliminary results of tests of metal matrix composites structure which was modified by an addition of powderedvolcanic tuff. Distribution and shape of ceramic particles as well as the quality of the bonding along the tuff- metal matrix interface werestudied. Depth of tuff element diffusion in the matrix as well as diffusion in tuff particles were checked. Micro-hardness and porosity of the composites were also tested. The tuff from Filipowice near the town of Krzeszowice was used for the tests. Powder metallurgy wasapplied to obtain the composites and the matrix materials were copper and 316L steel powders. The tuff was introduced in 2, 5 and 10 %by weight. To remove water from the channels of aluminosilicates, the tuff was baked at 850 oC for 4 hours and then cooled together withthe oven. The tests revealed good quality of the bonding of the tuff particles and the matrix and their even distribution. The addition of tuff improved the hardness of the composites and reduced their porosity which has great significance because of possible applications of this kind of materials in general and copper composites in particular. This gives grounds for further studies on volcanic tuff use in metal composites

  6. Dry Sliding Friction and Wear Studies of Fly Ash Reinforced AA-6351 Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    M. Uthayakumar

    2013-01-01

    Full Text Available Fly ash particles are potentially used in metal matrix composites due to their low cost, low density, and availability in large quantities as waste by-products in thermal power plants. This study describes multifactor-based experiments that were applied to research and investigation on dry sliding wear system of stir-cast aluminum alloy 6351 with 5, 10, and 15 wt.% fly ash reinforced metal matrix composites (MMCs. The effects of parameters such as load, sliding speed, and percentage of fly ash on the sliding wear, specific wear rate, and friction coefficient were analyzed using Grey relational analysis on a pin-on-disc machine. Analysis of variance (ANOVA was also employed to investigate which design parameters significantly affect the wear behavior of the composite. The results showed that the applied load exerted the greatest effect on the dry sliding wear followed by the sliding velocity.

  7. Numerical analysis on thermal drilling of aluminum metal matrix composite

    Science.gov (United States)

    Hynes, N. Rajesh Jesudoss; Maheshwaran, M. V.

    2016-05-01

    The work-material deformation is very large and both the tool and workpiece temperatures are high in thermal drilling. Modeling is a necessary tool to understand the material flow, temperatures, stress, and strains, which are difficult to measure experimentally during thermal drilling. The numerical analysis of thermal drilling process of aluminum metal matrix composite has been done in the present work. In this analysis the heat flux of different stages is calculated. The calculated heat flux is applied on the surface of work piece and thermal distribution is predicted in different stages during the thermal drilling process.

  8. Internal friction in a new kind of metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    San Juan, J. [Dpt. Fisica Materia Condensada, Universidad del Pais Vasco, Facultad de Ciencia y Tecnologia, Apdo. 644-48080, Bilbao (Spain) and Instituto de Sintesis y Estudio de Materiales, Universidad del Pais Vasco, Facultad de Ciencia y Tecnologia, Apdo. 644-48080, Bilbao (Spain)]. E-mail: jose.sanjuan@ehu.es; No, M.L. [Dpt. Fisica Aplicada II, Universidad del Pais Vasco, Facultad de Ciencia y Tecnologia, Apdo. 644-48080, Bilbao (Spain); Instituto de Sintesis y Estudio de Materiales, Universidad del Pais Vasco, Facultad de Ciencia y Tecnologia, Apdo. 644-48080, Bilbao (Spain)

    2006-12-20

    We have developed a new kind of metal matrix composites, based on powders of Cu-Al-Ni shape memory alloys (SMAs) surrounded by an indium matrix, specifically designed to exhibit high mechanical damping. The damping properties have been characterized by mechanical spectroscopy as a function of temperature between 150 and 400 K, frequency between 3 x 10{sup -3} and 3 Hz, and strain amplitude between 5 x 10{sup -6} and 10{sup -4}. The material exhibits, in some range of temperature, internal friction as high as 0.54. The extremely high damping is discussed in the light of the microstructure of the material, which has been characterized in parallel.

  9. Effect of reinforcement on the cutting forces while machining metal matrix composites–An experimental approach

    Directory of Open Access Journals (Sweden)

    Ch. Shoba

    2015-12-01

    Full Text Available Hybrid metal matrix composites are of great interest for researchers in recent years, because of their attractive superior properties over traditional materials and single reinforced composites. The machinabilty of hybrid composites becomes vital for manufacturing industries. The need to study the influence of process parameters on the cutting forces in turning such hybrid composite under dry environment is essentially required. In the present study, the influence of machining parameters, e.g. cutting speed, feed and depth of cut on the cutting force components, namely feed force (Ff, cutting force (Fc, and radial force (Fd has been investigated. Investigations were performed on 0, 2, 4, 6 and 8 wt% Silicon carbide (SiC and rice husk ash (RHA reinforced composite specimens. A comparison was made between the reinforced and unreinforced composites. The results proved that all the cutting force components decrease with the increase in the weight percentage of the reinforcement: this was probably due to the dislocation densities generated from the thermal mismatch between the reinforcement and the matrix. Experimental evidence also showed that built-up edge (BUE is formed during machining of low percentage reinforced composites at high speed and high depth of cut. The formation of BUE was captured by SEM, therefore confirming the result. The decrease of cutting force components with lower cutting speed and higher feed and depth of cut was also highlighted. The related mechanisms are explained and presented.

  10. Damping behaviors of metal matrix composites with interface layer

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A novel technique of designing the interface layer in metal matrix composites of high damping capacity was developed via different CVD coatings on carbon fibers in Cf/Al composites. It was shown that the interface layer improved the tensile strength, elastic modulus and damping capacity of the Cf/Al composites. A carbon layer showed the highest improvement and a silicon layer the lowest, while a mixed carbon and silicon layer exhibited an intermediate effect. Moreover, the thickness of interface layer also influences the damping capacity. A thicker carbon layer produced a better damping capacity because the dependence of damping capacity on strain amplitude was increased. It is suggested that a micro-sliding action occurring in the interface layer is the main mechanism responsible for the high damping capacity of the composites.

  11. Metal-Matrix Composites Prepared by Paper-Manufacturing Technology

    Science.gov (United States)

    Wenzel, Claudia; Aneziris, Christos G.; Pranke, Katja

    2016-01-01

    In this work, metal-matrix composites were prepared via paper-manufacturing technology using metastable austenitic steel powder of type 16-7-3 (Cr-Mn-Ni in wt pct) and magnesia partially stabilized zirconia reinforcing particles. The influence of the process parameters on the paper web formation and the resulting properties of the MMCs were studied and solids retention of >90 wt pct was achieved. During filtration of the aqueous fiber-filler suspension, the steel particles were incorporated in the fiber network, and steel clusters were formed. Calendering had a positive influence on the porosity, bulk density, and tensile strength of the green paper sheets. Within this contribution, the debinding process for the metal-matrix paper sheets was in focus. A debinding rate of 0.5 K/min to 733 K (460 °C) with a dwell time of 90 minutes was sufficient to completely remove cellulose fibers. The sintered composites attained a tensile strength of up to 177 N/mm2 at a total porosity of 66 pct.

  12. Isothermal and nonisothermal fatigue behavior of a metal matrix composite

    Science.gov (United States)

    Gabb, T. P.; Gayda, J.; Mackay, R. A.

    1990-01-01

    The isothermal and nonisothermal fatigue resistance of a metal matrix composite (MMC) consisting of Ti-15V-3Cr-3Al-3Sn (Ti-15-3) matrix reinforced by 33 vol pct continuous SiC fibers was investigated. The fibers were nominally oriented parallel to the specimen axis. Isothermal fatigue tests were performed in air at 300 and 550 C. The MMC had good isothermal fatigue resistance at low cyclic stress, with fatigue cracks initiating from fiber-matrix interfaces and foil laminations. At high cyclic stresses, stress relaxation in the matrix reduced isothermal composite fatigue resistance at 550 C. Nonisothermal fatigue loading substantially degraded composite fatigue resistnce. This degradation was produced by a thermomechanical fatigue damage mechanism associated with the fiber-matrix interfaces.

  13. Optimization of machining parameters in drilling hybrid aluminium metal matrix composites%混合铝基复合材料钻削工艺参数的优化

    Institute of Scientific and Technical Information of China (English)

    T.RAJMOHAN; K.PALANIKUMAR; M.KATHIRVEL

    2012-01-01

    Taguchi method with grey relational analysis was used to optimize the machining parameters with multiple performance characteristics in drilling hybrid metal matrix A1356/SiC-mica composites.Experiments were conducted on a computer numerical control vertical machining centre and L18 orthogonal array was chosen for the experiments.The drilling parameters namely spindle speed,feed rate,drill type and mass fraction of mica were optimized based on the multiple performance characteristics including thrust force,surface roughness,tool wear and burr height (exit).The results show that the feed rate and the type of drill are the most significant factors which affect the drilling process and the performance in the drilling process can be effectively improved by using this approach.%采用Taguchi方法和灰色关联分析对A1356/SiC-云母混合金属基复合材料的钻削工艺参数进行优化.实验采用L18正交阵列,在计算机的控制立式机床上进行.考察的钻削性能指标包括轴向力、表面粗糙度、刀具磨损和毛刺高度,对影响这些性能的钻削工艺参数进行了优化,包括轴转数、给进速度、钻头类型和云母质量分数.结果表明:给进速度和钻头类型是影响钻削过程的重要因素,通过这种方法可以有效地改进钻削工艺的性能.

  14. Condensation Dynamics on Mimicked Metal Matrix Hydrophobic Nanoparticle-Composites

    Science.gov (United States)

    Damle, Viraj; Sun, Xiaoda; Rykaczewski, Konrad

    2014-11-01

    Use of hydrophobic surfaces promotes condensation in the dropwise mode, which is significantly more efficient than the common filmwise mode. However, limited longevity of hydrophobic surface modifiers has prevented their wide spread use in industry. Recently, metal matrix composites (MMCs) having microscale hydrophobic heterogeneities dispersed in hydrophilic metal matrix have been proposed as durable and self-healing alternative to hydrophobic surface coatings interacting with deposited water droplets. While dispersion of hydrophobic microparticles in MMC is likely to lead to surface flooding during condensation, the effect of dispersion of hydrophobic nanoparticles (HNPs) with size comparable to water nuclei critical radii and spacing is not obvious. To this end, we fabricated highly ordered arrays of Teflon nanospheres on silicon substrates that mimic the top surface of the MMCs with dispersed HNPs. We used light and electron microscopy to observe breath figures resulting from condensation on these surfaces at varied degrees of subcooling. Here, we discuss the relation between the droplet size distribution, Teflon nanosphere diameter and spacing, and condensation mode. KR acknowledges startup funding from ASU.

  15. High temperature fatigue of metal matrix composite for automotive applications

    Energy Technology Data Exchange (ETDEWEB)

    Marie-Louise, A.; Koster, A.; Remy, L. [Centre des Materiaux, PM. Fourt, Ecole Nationale Superieure des Mines de Paris, UMR CNRS 763, Evry (France); Bourgeois, M.; Martin-Borret, S. [PSA, Peugeot Citroeen, Direction de la Recherche et de l' Innovation Automobile, Velizy-Villacoublay (France)

    2004-07-01

    The high temperature low cycle fatigue (LCF) of metal-matrix composite (A356 with alumina reinforcement) was investigated. LCF tests interrupted and conducted up to failure were performed. Firstly, the effect of process defects and volume fraction of alumina was investigated for this composite. Then, damage accumulation was reported: an interrupted test procedure was used with a plastic replication technique. According to crack growth, the end of the LCF test is associated with a critical crack length equal to about 2 mm. Furthermore, an original crack growth LCF test was made using a specimen with three through notches at different locations. The effect of notch location was estimated. TOMKINS' model has finally been modified to predict the LCF crack growth and the life of smooth specimens. (orig.)

  16. Manufacturing Titanium Metal Matrix Composites by Consolidating Matrix Coated Fibres

    Institute of Scientific and Technical Information of China (English)

    Hua-Xin PENG

    2005-01-01

    Titanium metal matrix composites (TiMMCs) reinforced by continuous silicon carbide fibres are being developed for aerospace applications. TiMMCs manufactured by the consolidation of matrix-coated fibre (MCF) method offer optimum properties because of the resulting uniform fibre distribution, minimum fibre damage and fibre volume fraction control. In this paper, the consolidation of Ti-6Al-4V matrix-coated SiC fibres during vacuum hot pressing has been investigated. Experiments were carried out on multi-ply MCFs under vacuum hot pressing (VHP). In contrast to most of existing studies, the fibre arrangement has been carefully controlled either in square or hexagonal arraysthroughout the consolidated sample. This has enabled the dynamic consolidation behaviour of MCFs to be demonstrated by eliminating the fibre re-arrangement during the VHP process. The microstructural evolution of the matrix coating was reported and the deformation mechanisms involved were discussed.

  17. Prediction of high temperature metal matrix composite ply properties

    Science.gov (United States)

    Caruso, J. J.; Chamis, C. C.

    1988-01-01

    The application of the finite element method (superelement technique) in conjunction with basic concepts from mechanics of materials theory is demonstrated to predict the thermomechanical behavior of high temperature metal matrix composites (HTMMC). The simulated behavior is used as a basis to establish characteristic properties of a unidirectional composite idealized an as equivalent homogeneous material. The ply properties predicted include: thermal properties (thermal conductivities and thermal expansion coefficients) and mechanical properties (moduli and Poisson's ratio). These properties are compared with those predicted by a simplified, analytical composite micromechanics model. The predictive capabilities of the finite element method and the simplified model are illustrated through the simulation of the thermomechanical behavior of a P100-graphite/copper unidirectional composite at room temperature and near matrix melting temperature. The advantage of the finite element analysis approach is its ability to more precisely represent the composite local geometry and hence capture the subtle effects that are dependent on this. The closed form micromechanics model does a good job at representing the average behavior of the constituents to predict composite behavior.

  18. Machining of fiber reinforced composites

    Science.gov (United States)

    Komanduri, Ranga; Zhang, Bi; Vissa, Chandra M.

    Factors involved in machining of fiber-reinforced composites are reviewed. Consideration is given to properties of composites reinforced with boron filaments, glass fibers, aramid fibers, carbon fibers, and silicon carbide fibers and to polymer (organic) matrix composites, metal matrix composites, and ceramic matrix composites, as well as to the processes used in conventional machining of boron-titanium composites and of composites reinforced by each of these fibers. Particular attention is given to the methods of nonconventional machining, such as laser machining, water jet cutting, electrical discharge machining, and ultrasonic assisted machining. Also discussed are safety precautions which must be taken during machining of fiber-containing composites.

  19. Ultrafine-grained Aluminm and Boron Carbide Metal Matrix Composites

    Science.gov (United States)

    Vogt, Rustin

    Cryomilling is a processing technique used to generate homogenously distributed boron carbide (B4C) particulate reinforcement within an ultrafine-grained aluminum matrix. The motivation behind characterizing a composite consisting of cryomilled aluminum B4C metal matrix composite is to design and develop a high-strength, lightweight aluminum composite for structural and high strain rate applications. Cryomilled Al 5083 and B4C powders were synthesized into bulk composite by various thermomechanical processing methods to form plate and extruded geometries. The effects of processing method on microstructure and mechanical behavior for the final consolidated composite were investigated. Cryomilling for extended periods of time in liquid nitrogen has shown to increase strength and thermal stability. The effects associated with cryomilling with stearic acid additions (as a process-control agent) on the degassing behavior of Al powders is investigated and results show that the liberation of compounds associated with stearic acid were suppressed in cryomilled Al powders. The effect of thermal expansion mismatch strain on strengthening due to geometrically necessary dislocations resulting from quenching is investigated and found not to occur in bulk cryomilled Al 5083 and B 4C composites. Previous cryomilled Al 5083 and B4C composites have exhibited ultrahigh strength associated with considerable strain-to-failure (>14 pct.) at high strain rates (>103/s) during mechanical testing, but only limited strain-to-failure (˜0.75 pct.) at quasi-static strain rates (10-3/s). The increased strain to failure at high strain rates is attributed to micro-flaw developments, including kinking, extensive axial splitting, and grain growth were observed after high strain rate deformation, and the significance of these mechanisms is considered.

  20. Optimization of CNC Turning Parameters on Aluminum 7015 Hybrid Metal Matrix Composite Using Taguchi Robust Design

    Directory of Open Access Journals (Sweden)

    SENTHIL KUMAR. M.P

    2014-08-01

    Full Text Available The Aluminum Hybrid Metal Matrix Composites (Al-HMMC are finding numerous applications in many areas like Automobile, Piston and Cylinder and Aerospace, etc. Adding a third element into the metal matrix composite makes it hybrid. The Reinforcement of SiC and Graphite used in this Al-HMMC improves its strength. The present investigation is to find the optimum machining parameter of CNC turning centre on Al-HMMC. The main objective is to find the optimum cutting parameters to achieve low value of surface roughness and high Material Removal Rate (MRR. The cutting parameters considered in this experimental investigation are cutting speed, feed rate and depth of cut. Taguchi L27 orthogonal array was chosen to conduct the experiments. Signal to Noise ratio (S/N and Analysis of Variance (ANOVA were used to analyze the effect of cutting parameters on surface roughness and MRR. The contribution by each cutting parameter to surface roughness and MRR was also determined.

  1. Nanomodeling of Nonlinear Thermoelastic Behavior of AA5454/ Silicon Nitride Nanoparticulate Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Chennakesava R Alavala

    2016-01-01

    Full Text Available The aim of the present work was to estimate non-linear thermoelastic behavior of three-phase AA5454/silicon nitride nanoparticle metal matrix composites. The thermal loading was varied from subzero temperature to under recrystallization temperature. The RVE models were used to analyze thermo-elastic behavior. The AA5454/silicon nitride nanoparticle metal matrix composites have gained the elastic modulus below 0oC and lost at high temperatures.

  2. The Effect of Thermomechanical Processing on Mechanical Properties of a Cast 6061 Aluminum Metal Matrix Composite

    Science.gov (United States)

    1993-12-01

    Conference Proceedings, 1990 19. Lewandowski, J. J. et al., "Effects of Casting Conditions and Deformation Processing on A356 Aluminum and A356 -20 Vol...CAST 6061 ALUMINUM METAL MATRIX COMPOSITE by Werner Fletcher Hoyt December 1993 Thesis Advisor: Terry R. McNelley Approved for public release...Security Classification) THE EFFECT OF THERMOMECHANICAL PROCESSING ON MECHANICAL PROPERTIES OF A CAST 6061 ALUMINUM METAL MATRIX COMPOSITE 12. PERSONAL

  3. Interfacial effects on the behavior of partially bonded metal matrix composite properties

    Science.gov (United States)

    Caruso, J. J.; Chamis, C. C.

    1990-01-01

    A novel computational method developed at NASA-Lewis in order to predict the behavior of unidirectional composites has been used to explore the effects of partial debonding and fiber fracture on the behavior of room temperature and high temperature metal-matrix composites. Attention is presently given to the influence of disbonding, which occurs with fractured fibers, on the ply properties of metal-matrix composites with orthotropic fibers, in the case of a graphite fiber-reinforced copper-matrix composite. It is shown that, for small amounts of partial bonding on fractured fibers, composite material properties are not significantly affected.

  4. Combined-load buckling behavior of metal-matrix composite sandwich panels under different thermal environments

    Science.gov (United States)

    Ko, William L.; Jackson, Raymond H.

    1991-01-01

    Combined compressive and shear buckling analysis was conducted on flat rectangular sandwich panels with the consideration of transverse shear effects of the core. The sandwich panel is fabricated with titanium honeycomb core and laminated metal matrix composite face sheets. The results show that the square panel has the highest combined load buckling strength, and that the buckling strength decreases sharply with the increases of both temperature and panel aspect ratio. The effect of layup (fiber orientation) on the buckling strength of the panels was studied in detail. The metal matrix composite sandwich panel was much more efficient than the sandwich panel with nonreinforced face sheets and had the same specific weight.

  5. Closed Die Deformation Behavior of Cylindrical Iron-Alumina Metal Matrix Composites During Cold Sinter Forging

    Science.gov (United States)

    Prasanna Kumar, Undeti Jacob; Gupta, Pallav; Jha, Arun Kant; Kumar, Devendra

    2016-10-01

    The present paper aims to study the closed die deformation behavior of cylindrical Fe-Al2O3 metal matrix composites (MMCs). Closed die was manufactured by machining the high carbon steel block followed by oil quenching and then finishing. Samples sintered at a temperature of 1100 °C for 1 h were characterized with X-ray diffraction and scanning electron microscopy, which showed the formation of Fe, Al2O3 and nano size FeAl2O4 phases respectively. Density and hardness of the composite samples were determined after sintering. Closed die deformation studies of the prepared composite samples were carried under three different interfacial frictional conditions i.e. dry, solid lubricating and liquid lubricating. Hardness, density and metallographic characterizations were also done for the deformed samples. On comparing the micrographs of the samples before and after deformation it was revealed that in deformed specimens recrystallization has taken place due to the difference in the energy between the strained iron matrix and unstrained alumina reinforcement during closed die forging process. Experimental density of the samples was also verified with the theoretical density using the standard equations. It is expected that the results of the present investigations will be helpful in developing quality MMC components for wide industrial applications.

  6. Thermomechanically induced residual strains in Al/SiCp metal-matrix composites

    DEFF Research Database (Denmark)

    Lorentzen, T.; Clarke, A.P.

    1998-01-01

    Residual lattice strains in the aluminium and SiC phases of F3S.20S extruded A359 20% SiC metal-matrix composite were measured by using neutron diffi action at room and elevated temperatures to monitor the effects of in situ uniaxial plastic deformations. The results are interpreted with referenc...

  7. Characterisation of a metal matrix composite produced with laser particle injection

    NARCIS (Netherlands)

    Kloosterman, AB; De Hosson, JTM; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    This paper concentrates on the laser particle injection process. TiC, TiN end SiC particles were injected into Ti-6Al-4V, which resulted in the formation of a metal matrix composite with modest dissolution of the added particles. The laser tracks with SIC exhibited a diversity of microstructures

  8. Weld microstructure in cast AlSi9/SiC(p metal matrix composites

    Directory of Open Access Journals (Sweden)

    J. Wysocki

    2009-04-01

    Full Text Available Welded joint in cast AlSi9/SiC/20(p metal matrix composite by manual TIG arc welding using AlMg5 filler metal has been described inhis paper. Cooling curves have been stated, and the influence in distribution of reinforced particles on crystallization and weldmicrostructure. Welded joint mechanical properties have been determined: hardness and tensile.

  9. Characterisation of a metal matrix composite produced with laser particle injection

    NARCIS (Netherlands)

    Kloosterman, AB; De Hosson, JTM; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    This paper concentrates on the laser particle injection process. TiC, TiN end SiC particles were injected into Ti-6Al-4V, which resulted in the formation of a metal matrix composite with modest dissolution of the added particles. The laser tracks with SIC exhibited a diversity of microstructures wit

  10. On the homogenization of metal matrix composites using strain gradient plasticity

    DEFF Research Database (Denmark)

    Azizi, Reza; Niordson, Christian Frithiof; Legarth, Brian Nyvang

    2014-01-01

    The homogenized response of metal matrix composites (MMC) is studied using strain gradient plasticity. The material model employed is a rate independent formulation of energetic strain gradient plasticity at the micro scale and conventional rate independent plasticity at the macro scale. Free...

  11. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Peng, Hui, E-mail: penghui@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Liu, Chang [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Guo, Hongbo, E-mail: guo.hongbo@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Yuan, Yuan [Zhuzhou Seed Cemented Carbide Technology Co. Ltd, No. 1099 Xiangda Road, Zhuzhou, Hunan 412000 (China); Gong, Shengkai; Xu, Huibin [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China)

    2016-06-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  12. Hardfacing of aluminium alloys by means of metal matrix composites produced by laser surface alloying

    CSIR Research Space (South Africa)

    Pityana, SL

    2009-06-01

    Full Text Available Metal matrix composite layers were formed on an aluminium substrate by means of laser surface alloying method. Aluminium 1200 was used as a host material and TiC particles were used as the reinforcement. The microstructure of the modified layer...

  13. Microstructure and wear behaviour of Al/TiB2 metal matrix composite

    CSIR Research Space (South Africa)

    Popoola, AP

    2010-10-01

    Full Text Available Al/TiB2 metal matrix composite (MMCs) was fabricated on aluminium AA1200 with the aim of improving the wear resistance property of the substrate. The characterization of the MMCs was carried out by Optical Microscopy (OM), Scanning Electron...

  14. Sliding wear resistance of metal matrix composite layers prepared by high power laser

    NARCIS (Netherlands)

    Ocelik, Vaclav; Matthews, D; de Hosson, Jeff

    2005-01-01

    Two laser surface engineering techniques, Laser Cladding and Laser Melt Injection (LMI), were used to prepare three different metal matrix composite layers with a thickness of about 1 mm and approximately 25-30% volume fraction of ceramic particles. SiC/Al-8Si, WC/Ti-6Al-4V and TiB2/Ti-6Al-4V layers

  15. Superelement methods applications to micromechanics of high temperature metal matrix composites

    Science.gov (United States)

    Caruso, J. J.; Chamis, C. C.

    1988-01-01

    Adaptation of the superelement finite-element method for micromechanics of continuous fiber high temperature metal matrix composites (HT-MMC) is described. The method is used to predict the thermomechanical behavior of P100-graphite/copper composites using MSC/NASTRAN and it is also used to validate those predicted by using an in-house computer program designed to perform micromechanics for HT-MMC. Typical results presented in the paper include unidirectional composite thermal properties, mechanical properties, and microstresses.

  16. High-Strain-Rate Constitutive Characterization and Modeling of Metal Matrix Composites

    Science.gov (United States)

    2014-03-07

    impact fracture of carbon fiber reinforced 7075 -T6 aluminum matrix composite , Materials Transactions, Japan Institute of Metals, 41, 1055-1063...MODELING OF METAL MATRIX COMPOSITES Report Title The mechanical response of three different types of materials are examined: unidirectionally...conditions. This report also documents some of the highlights of the material response of Saffil filled aluminum matrix composite and a Nextel satin

  17. Multifunctional Metal Matrix Composite Filament Wound Tank Liners Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Composite Overwrapped Pressure Vessels (COPVs) are used for storing pressurized gases on board spacecraft when mass saving is a key requirement. All future mass...

  18. CONSTITUTIVE RELATION OF DISCONTINUOUS REINFORCED METAL-MATRIX COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    季葆华; 王自强

    2001-01-01

    A micromechanical model is developed to simulate the mechanical behaviors of discontinuous reinforced composites. The analysis for a representative unit cell is based on the assumption of a periodic array of aligned reinforcements.The minimum energy principle is used to determine the unknown coefficients of the displacement field of the unit cell. The constitutive behavior of composites is studied to obtain the relationship between the main variables of matrix and reinforcements.It is concluded that the flow strength of composites is strongly influenced by volume fraction, aspect ratio of reinforcement, and the strain hardening exponent of matrix.An analytical constitutive relation of composites is obtained. The predicted results are in agreement with the existing experimental and numerical results.

  19. Simplified prediction model for elastic modulus of particulate reinforced metal matrix composites

    Institute of Scientific and Technical Information of China (English)

    WANG Wen-ming; PAN Fu-sheng; LU Yun; ZENG Su-min

    2006-01-01

    Some structural parameters of the metal matrix composite, including particulate shape and distribution do not influence the elastic modulus. A prediction model for the elastic modulus of particulate reinforced metal matrix Al composite was developed and improved. Expressions of rigidity and flexibility of the rule of mixing were proposed. A five-zone model for elasticity performance calculation of the composite was proposed. The five-zone model is thought to be able to reflect the effects of the MMC interface on elastic modulus of the composite. The model overcomes limitations of the currently-understood rigidity and flexibility of the rule of mixing. The original idea of a five-zone model is to propose particulate/interface interactive zone and matrix/interface interactive zone. By integrating organically with the law of mixing, the new model is found to be capable of predicting the engineering elastic constants of the MMC composite.

  20. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    Science.gov (United States)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; hide

    2002-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary toolless pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  1. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    Science.gov (United States)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary toolless pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  2. Production of Decorative Cast Metal Matrix Composites with a Complex Relief and Nonmetal Reinforcement Phase

    Directory of Open Access Journals (Sweden)

    Daniela Spasova

    2016-02-01

    Full Text Available The present paper is relevant to the research of possibilities for the production of decorative complex relief metal matrix composites (MMCs of the “invitro” type, with unformed and unchanging reinforcement (strengthening phase in the process of creating a composite. The research on the methods of metal matrix composites development in this paper has been brought to the application of different space vacuum schemes for composite synthesisof vacuuming the space for composites synthesis by using the notion of the “capillary forming”. In this method the metal matrix (copper alloy melt was infiltrated in the space between the pellets of reinforcement phase (quartz particles – SiO2, whereas the classical method adopted for the obtaining MMCs “in vitro”, uses a mechanism of forced insertion of the reinforcement phase into the ready for use melt, followed by homogenization of the composite structure. In the particular case, because the obtained composite will have a complex relief three-dimensional surface, the conditions for compacting the building phases in the three directions x, y, z should be virtually equalized. In order to accomplish the task set, a laboratory system is developed. The experiments were conducted with laboratory equipment elaborated on the base of another equipment for "capillary forming" with extra vacuum. The structures of the obtained MMCs were tested by metallographic analysis.

  3. Residual stresses in continuous graphite fiber Al metal matrix composites

    Science.gov (United States)

    Park, Hun Sub; Zong, Gui Sheng; Marcus, Harris L.

    1988-01-01

    The residual stresses in graphite fiber reinforced aluminum (Gr/Al) composites with various thermal histories are measured using X-ray diffraction (XRD) methods. The XRD stress analysis is based on the determination of lattice strains by precise measurements of the interplanar spacings in different directions of the sample. The sample is a plate consisting of two-ply P 100 Gr/Al 6061 precursor wires and Al 6061 overlayers. Prior to XRD measurement, the 6061 overlayers are electrochemically removed. In order to calibrate the relationship between stress magnitude and lattice spacing shift, samples of Al 6061 are loaded at varying stress levels in a three-point bend fixture, while the stresses are simultaneously determined by XRD and surface-attached strain gages. The stresses determined by XRD closely match those determined by the strain gages. Using these calibrations, the longitudinal residual stresses of P 100 Gr/Al 6061 composites are measured for various heat treatments, and the results are presented.

  4. Wear Behaviour of Al-6061/SiC Metal Matrix Composites

    Science.gov (United States)

    Mishra, Ashok Kumar; Srivastava, Rajesh Kumar

    2016-06-01

    Aluminium Al-6061 base composites, reinforced with SiC particles having mesh size of 150 and 600, which is fabricated by stir casting method and their wear resistance and coefficient of friction has been investigated in the present study as a function of applied load and weight fraction of SiC varying from 5, 10, 15, 20, 25, 30, 35 and 40 %. The dry sliding wear properties of composites were investigated by using Pin-on-disk testing machine at sliding velocity of 2 m/s and sliding distance of 2000 m over a various loads of 10, 20 and 30 N. The result shows that the reinforcement of the metal matrix with SiC particulates up to weight percentage of 35 % reduces the wear rate. The result also show that the wear of the test specimens increases with the increasing load and sliding distance. The coefficient of friction slightly decreases with increasing weight percentage of reinforcements. The wear surfaces are examined by optical microscopy which shows that the large grooved regions and cavities with ceramic particles are found on the worn surface of the composite alloy. This indicates an abrasive wear mechanism, which is essentially a result of hard ceramic particles exposed on the worn surfaces. Further, it was found from the experimentation that the wear rate decreases linearly with increasing weight fraction of SiC and average coefficient of friction decreases linearly with increasing applied load, weight fraction of SiC and mesh size of SiC. The best result has been obtained at 35 % weight fraction and 600 mesh size of SiC.

  5. Self-Healing Metals and Metal Matrix Composites

    Science.gov (United States)

    Ferguson, J. B.; Schultz, Benjamin F.; Rohatgi, Pradeep K.

    2014-06-01

    Self-healing in inorganic materials is a relatively new area in materials science and engineering that draws inspiration from biological systems that can self-repair damage. This article reviews the preliminary attempts to impart self-healing behavior to metals. Several challenges yet exist in the development of metallic alloys that can self-repair damage, including surface bonding issues, such as liquid/solid contact angle (wetting) and oxidation, and practical issues, such as capillary pressure for delivery of a liquid metal to a damaged area or crack, and the overall mechanical properties of a composite system. Although the applied research approaches reviewed have obtained marginal success, the development of self-healing metallic systems has the potential to benefit a wide range of industrial applications and thus deserves greater investment in fundamental research.

  6. Deformation and failure mechanisms in metal matrix composites

    Science.gov (United States)

    Newaz, G.; Majumdar, B. S.

    1991-01-01

    An investigation was undertaken to determine the key deformation mechanisms and their interaction leading to failure of both 0 degree and 90 degree Ti 15-3/SCS-6 laminae under monotonic loading. The experimental results suggest that inelastic deformation in the 0-degree lamina is dominated by plastic deformation and that in the 90-degree lamina is dominated by both fiber-matrix debonding and plasticity. The loading-unloading response, monitoring of Poisson's ratio and microscopy were utilized to identify the key deformation mechanisms. The sequence of deformation mechanisms leading to failure are identified for both the 0 and the 90-degree specimens. The threshold strains for plasticity or damage which are referred to as 'microdeformation' in the 0 deg and 90 deg laminae are approximately 0.004 and 0.002, respectively, at room temperature. These strain levels may be considered critical in initiation based structural design with these composites.

  7. Investigation of Creep Phenomenon in Metal Matrix Composites with Whiskers

    Directory of Open Access Journals (Sweden)

    Vahid Monfared

    2012-09-01

    Full Text Available A new mathematical model based on the exponential, logarithmic and polynomial (mixed functions is presented for determination of some unknowns such as displacement rate in outer surface of unit cell and strain rate of short fiber (whisker composites with elastic fiber in steady state creep under axial loading. In addition, effective factor or effect coefficient is introduced for determination of creep displacement rate in outer surface. Also, radial, axial displacement rates, equivalent and shear stresses will be determined by new method. Aim of this study is using the mathematical modeling instead of time consuming and costly experimental methods. On the other hand, unknowns are determined by polynomial, exponential and logarithmic functions instead of some theories, simply. These analytical results are then validated by the Finite Element Analysis (FEA. Interestingly, good agreements are found between analytical and numerical predictions for creep strain rate and displacement rate.

  8. Functional Metal Matrix Composites: Self-lubricating, Self-healing, and Nanocomposites-An Outlook

    Science.gov (United States)

    Dorri Moghadam, Afsaneh; Schultz, Benjamin F.; Ferguson, J. B.; Omrani, Emad; Rohatgi, Pradeep K.; Gupta, Nikhil

    2014-06-01

    Many different types of advanced metal matrix composites are now available, some of which possess functional properties. Recent work on particle-reinforced, self-lubricating and self-healing metals and metal matrix nanocomposites (MMNCs) synthesized by solidification synthesis is reviewed. Particle-based MMNCs have been developed by several modern processing tools based on either solid- or liquid-phase synthesis techniques that are claimed to exhibit exciting mechanical properties including improvements of modulus, yield strength, and ultimate tensile strength. This article presents a brief and objective review of the work done over the last decade to identify the challenges and future opportunities in the area of functional nanocomposites. Increasing interest in lightweight materials has resulted in studies on hollow particle-filled metal matrix syntactic foams. Syntactic foams seem especially suitable for development with functional properties such as self-healing and self-lubrication. The metal matrix micro and nanocomposites, and syntactic foams having combinations of ultrahigh strength and wear resistance, self-lubricating, and/or self-healing properties can lead to increased energy efficiency, reliability, comfort of operation, reparability, and safety of vehicles. The focus of the present review is aluminum and magnesium matrix functional materials.

  9. Neutron diffraction study of metal-matrix composite with fullerite

    Science.gov (United States)

    Borisova, P. A.; Blanter, M. S.; Brazhkin, VV; Somenkov, VA; Filonenko, V. P.

    2016-09-01

    Interaction of amorphous fullerite C60 with austenitic Fe-33.2 wt. % Ni alloy at pressures 0-8 GPa and temperatures 600-1100 °C was studied by neutron diffraction. The amorphous fullerite was obtained by ball milling and mixed with the powder of the crystalline alloy. The interaction at sintering led to the dissolution of carbon in fcc Fe-Ni solid solution and the formation of carbide (Fe, Ni)3C, but the Fe-Ni-C alloy did not undergo phase transformations and preserved the original fcc structure. As a result, the alloy hardened, we could also witness a clear barometric effect: at the pressure of 2 GPa the amount of the dissolved carbon and the microhardness turned out to be significantly higher than those at 8 GPa. During sintering amorphous fullerite is undergoing phase transitions and its microhardness is higher than the microhardness of the metal component. At high temperatures of interaction graphite appears. The presence of Fe-Ni alloy in the composite reduces the temperature of graphite formation in comparison with transformations in the pure amorphous fullerene.

  10. PARTICULATE SIZE EFFECTS IN THE PARTICLE-REINFORCED METAL-MATRIX COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    魏悦广

    2001-01-01

    The influences of particle size on the mechanical properties of the particulate metal matrix composite are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly using the conventional elastic-plastic theory. It is because that no length scale parameters are involved in the conventional theory. In the present research, using the strain gradient plasticity theory, a systematic research of the particle size effect in the particulate metal matrix composite is carried out. The roles of many composite factors, such as: the particle size, the Young's modulus of the particle, the particle aspect ratio and volume fraction, as well as the plastic strain hardening exponent of the matrix material,are studied in detail. In order to obtain a general understanding for the composite behavior, two kinds of particle shapes, ellipsoid and cylinder, are considered to check the strength dependence of the smooth or non-smooth particle surface. Finally,the prediction results will be applied to the several experiments about the ceramic particle-reinforced metal-matrix composites. The material length scale parameter is predicted.

  11. METAL MATRIX COMPOSITE BRAKE ROTORS: HISTORICAL DEVELOPMENT AND PRODUCT LIFE CYCLE ANALYSIS

    Directory of Open Access Journals (Sweden)

    M.M. Rahman

    2011-12-01

    Full Text Available Metal matrix composites (MMCs have become attractive for engineering structural applications due to their excellent specific strength and are increasingly seen as an alternative to conventional materials, particularly in the automotive industry. In this study, a historical background on the development and application of metal matrix composites for automotive brake rotors is presented. The discussion also includes an analysis of the product life cycle with stir casting as a case study. The historical review analysis revealed that gradual development of material and processing techniques have led to lighter weight, lower cost and higher performance brake rotors as a result of a better understanding of the mechanics of metal matrix composites. It emerged from the study that the stir casting technique provides ease of operation, sustainability and, most significantly, very competitive costs without sacrificing quality relative to other techniques; as such, it is the most attractive manufacturing process in the industry. These findings can be used for future design and manufacture of an efficient and effective aluminium matrix composite brake rotor for automotive and other applications.

  12. Characterization of Coconut Shell Ash for Potential Utilization in Metal Matrix Composites for Automotive Applications.

    Directory of Open Access Journals (Sweden)

    P.B Madakson

    2012-03-01

    Full Text Available Coconut shell ash is agricultural waste. The waste is produced in abundance globally and poses risk to health as well as environment. Thus their effective, conducive and eco-friendly utilization has always been a challenge for scientific applications. This paper mainly deals with identification of characteristics of coconutshell ash using spectroscopic and microscopic analysis. Density, Particle size, Refractoriness, SEM, XRD,XRF and FTIR spectroscopic methods were used for the characterization of the coconut shell ash. The results were compared and it was observed that the ash possesses nearly same chemical phases and other functional groups as reinforcement like fly ash, rice husk ash, bagasse ash that have been in Metal Matrix Composites (MMCs specifically for automobile applications. Hence, coconut shell ash can be used as a low costreinforcement in Metal Matrix Composites (MMCs.

  13. Compressive and shear buckling analysis of metal matrix composite sandwich panels under different thermal environments

    Science.gov (United States)

    Ko, William L.; Jackson, Raymond H.

    1993-01-01

    Combined inplane compressive and shear buckling analysis was conducted on flat rectangular sandwich panels using the Raleigh-Ritz minimum energy method with a consideration of transverse shear effect of the sandwich core. The sandwich panels were fabricated with titanium honeycomb core and laminated metal matrix composite face sheets. The results show that slightly slender (along unidirectional compressive loading axis) rectangular sandwich panels have the most desirable stiffness-to-weight ratios for aerospace structural applications; the degradation of buckling strength of sandwich panels with rising temperature is faster in shear than in compression; and the fiber orientation of the face sheets for optimum combined-load buckling strength of sandwich panels is a strong function of both loading condition and panel aspect ratio. Under the same specific weight and panel aspect ratio, a sandwich panel with metal matrix composite face sheets has much higher buckling strength than one having monolithic face sheets.

  14. Analysis of metal-matrix composite structures. I - Micromechanics constitutive theory. II - Laminate analyses

    Science.gov (United States)

    Arenburg, R. T.; Reddy, J. N.

    1991-01-01

    The micromechanical constitutive theory is used to examine the nonlinear behavior of continuous-fiber-reinforced metal-matrix composite structures. Effective lamina constitutive relations based on the Abouli micromechanics theory are presented. The inelastic matrix behavior is modeled by the unified viscoplasticity theory of Bodner and Partom. The laminate constitutive relations are incorporated into a first-order deformation plate theory. The resulting boundary value problem is solved by utilizing the finite element method. Attention is also given to computational aspects of the numerical solution, including the temporal integration of the inelastic strains and the spatial integration of bending moments. Numerical results the nonlinear response of metal matrix composites subjected to extensional and bending loads are presented.

  15. Novel Metal-Matrix Composites With Integrally-Bound Nanoscale Carbon

    Science.gov (United States)

    2012-06-01

    identical. 7.2 Aluminum Alloy 7075 We evaluated the tensile properties of AA7075 containing 0.84 wt%, 2.2 wt% and 4 wt% nanocarbon. The material ...Novel Metal-Matrix Composites with Integrally-Bound Nanoscale Carbon David R. Forrest*, Iwona Jasiuk**, CAPT Lloyd Brown***, Peter Joyce***, Azzam...test conditions. In aluminum, we observed a significant increase in electrical conductivity with nanocarbon, from 47 to 67% IACS. These materials

  16. ANALYSIS OF RESIDUAL STRESS IN THE METAL MATRIX COMPOSITE PLATES WITH CIRCULAR HOLES

    Directory of Open Access Journals (Sweden)

    Muzaffer TOPCU

    1999-02-01

    Full Text Available In this study, elasto-plastic stress analysis have been made for metal matrix composite plates containing a central hole subjected to uniaxial tension under various uniformly distributed loads. In the solution, ısoparametric rectangular elements with nine nodes have been used. In the reinforcement angles 0 and 90 degrees for different diameters of the holes ın the vicinity of the holes residual stress variations have been investigated.

  17. PREDICTION OF MECHANICAL PROPERTY OF WHISKER REINFORCED METAL MATRIX COMPOSITE: PART-Ⅰ. MODEL AND FORMULATION

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Based on study of strain distribution in whisker reinforced metal matrix composites, an explicit precise stiffness tensor is derived. In the present theory, the effect of whisker orientation on the macro property of composites is considered, but the effect of random whisker position and the complicated strain field at whisker ends are averaged. The derived formula is able to predict the stiffness modulus of composites with arbitrary whisker orientation under any loading condition. Compared with the models of micro-mechanics, the present theory is competent for modulus prediction of actual engineering composites. The verification and application of the present theory are given in a subsequent paper published in the same issue.

  18. MCrA1Y/TaC Metal Matrix Composite Coatings Produced by Electrospark Deposition

    Institute of Scientific and Technical Information of China (English)

    Yujiang XIE; Yanhong YANG; Mingsheng WANG; Jian HOU

    2013-01-01

    MCrAlY/TaC metal matrix composite coatings with 10,20 and 30 wt.% TaC have been successfully produced by electrospark deposition (ESD).The effects of TaC content on microstructure,hardness and oxidation behavior of the composite coatings were studied.The results showed that the composite coatings were composed of superfine γ columnar dendrite and large TaC particles dispersedly distributed.The hardness was enhanced but oxidation resistance of the composite coatings was reduced with increasing TaC contents.

  19. Damage analysis for particle reinforced metal matrix composite by ultrasonic method

    Institute of Scientific and Technical Information of China (English)

    YANG Zhi-guo; LONG Shi-guo

    2006-01-01

    The damage characteristic of particle reinforced metal matrix composite (PMMC) was studied by ultrasonic non-destructive evaluation method. After the sample was damaged induced by tensile load,the ultrasonic wave that propagated in the sample were collected. The damage parameter was defined by ultrasonic parameter and the wave signals were analyzed by correlation method. The results show that with the increase of tensile load,the damage parameter increases and the correlation coefficient decreases. The fracture section morphologies of PMMC under tensile load were observed by SEM. It is found that there are many concaves in the metal matrix. Therefore the damage evolution can be concluded. The initial damage is induced by void nucleation,growth and subsequent coalescence in the matrix or interface separation.

  20. Friction Stir Welding of SiC/Aluminum Metal Matrix Composites

    Science.gov (United States)

    Lee, Jonathan A.

    1999-01-01

    Friction Stir Welding (FSW) is a new solid state process for joining metals by plasticizing and consolidating materials around the bond line using thermal energy producing from frictional forces. A feasibility study for FSW of Metal Matrix Composites (MMC) was investigated using aluminum 6092 alloy reinforced with 17% SiC particulates. FSW process consists of a special rotating pin tool that is positioned to plunge into the MMC surface at the bond line. As the tool rotates and move forward along the bond line, the material at the bond line is heated up and forced to flow around the rotating tip to consolidate on the tip's backside to form a solid state joint. FSW has the potential for producing sound welds with MMC because the processing temperature occurs well below the melting point of the metal matrix; thereby eliminating the reinforcement-to-matrix solidification defects, reducing the undesirable chemical reactions and porosity problems.

  1. Development of a Precipitation-Strengthened Matrix for Non-quenchable Aluminum Metal Matrix Composites

    Science.gov (United States)

    Vo, Nhon Q.; Sorensen, Jim; Klier, Eric M.; Sanaty-Zadeh, Amirreza; Bayansan, Davaadorj; Seidman, David N.; Dunand, David C.

    2016-07-01

    Recent developments in metal matrix composite-encapsulated ceramic armor show promise in lightweight armor technology. The system contains ceramic tiles, such as alumina, sandwiched between unreinforced aluminum or aluminum metal matrix composite (Al-MMC), which has a better toughness compared to the ceramic tiles. The sandwich structures should not be quenched during the fabrication, as the large mismatch in the coefficients of thermal expansion between the ceramic tiles and the unreinforced aluminum or Al-MMC creates internal stresses high enough to fracture the ceramic tiles. However, slow cooling of most commercial alloys creates large precipitates making solute unavailable for the formation of fine precipitates during aging. Here, we develop a non-quenched, high-strength metal matrix utilizing dilute Al-Sc-Zr alloys. We demonstrate that the dilute Al-0.09 Sc-0.045 Zr at.% alloy and the same alloy containing 0-4 vol.% alumina short fibers do not result in precipitation upon slow cooling from a high temperature, and can thereafter be aged to increase their strength. They exhibit a moderate strength, but improved ductility and toughness as compared to common armor aluminum alloys, such as AA5083-H131, making them attractive as armor materials and hybrid armor systems.

  2. Micromechanical Analysis of Interfacial Debonding in Metal Matrix Composites Subjected to off-axis Loading

    Institute of Scientific and Technical Information of China (English)

    Xiaojun Zhu; Xuefeng Chen; Zhi Zhai; Qiang Chen; Shaohua Tian; Zhengjia He

    2013-01-01

    This study aims to investigate the effects of interfacial debonding and fiber volume fraction on the stress -strain behavior of the fiber reinforced metal matrix composites subjected to off -axis loading .The generalized method of cells ( GMC) is used to analyze a representative element whose fiber shape is circular .The constant compliant interface model (CCI) is also adopted to study the response of composites with imperfect interfacial bonding .Results show that for the com-posites subjected to off-axis loading ,the mechanical behaviors are affected appreciably by the interfacial debonding and the fiber volume fraction .

  3. Investigations into Deformation Characteristics during Open-Die Forging of SiCp Reinforced Aluminium Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Deep Verma

    2013-01-01

    Full Text Available The deformation characteristics during open-die forging of silicon carbide particulate reinforced aluminium metal matrix composites (SiCp AMC at cold conditions are investigated. The material was fabricated by liquid stir casting method in which preheated SiC particles were mixed with molten LM6 aluminium casting alloy and casted in the silicon mould. Finally, preforms obtained were machined in required dimensions. Two separate cases of deformation, that is, open-die forging of solid disc and solid rectangular preforms, were considered. Both upper bound theoretical analysis and experimental investigations were performed followed by finite element simulation using DEFORM, considering composite interfacial friction law, barreling of preform vertical sides, and inertia effects, that is, effect of die velocity on various deformation characteristics like effective stress, strain, strain rate, forging load, energy dissipations, and height reduction. Results have been presented graphically and critically investigated to evaluate the concurrence among theoretical, experimental, and finite element based computational findings.

  4. Development of damped metal-matrix composites for advanced structural applications. Technical report

    Energy Technology Data Exchange (ETDEWEB)

    Updike, C.A.; Bhagat, R.B.

    1990-04-01

    The development of damped metal matrix composite structures for advanced applications has been investigated by the use of two different approaches: (1) the development of metal matrix composites with high intrinsic damping compared to that of the matrix material, and (2) the development of coated metal matrix composites with high structural damping compared to that of the composite substrates. The two different approaches are analyzed in terms of their potential for improved damping and feasibility for structural applications. Damping was measured by the transverse vibration of free-free beams using the bandwidth technique by a laser vibrometer under ambient conditions. The damping measurements were made over a wide range of frequencies (.7 kHz to 25.6 kHz) at low strain amplitudes (10 to the -10 power to 10 to the -7 power). Materials investigated for their tensile stiffness, strength, and damping performance include mechanically alloyed (MA) Aluminum-Magnesium, SiC(p)/Aluminum-Copper (MA), SiC(p)/AL, AL2O3(p)/AL, SiC(W)/AL, planar random Gr/AL, unidirectional Gr/AL and unidirectional SiC(Nicalon)/AL composites. The effects of coatings of high damping metals (nitinol and incramute) on 6061-T6 AL and AL2O3(p)/AL substrates have also been studied. The AL-Mg (MA), SiC(p)/AL (MA), SiC(W)/AL and th AL2O3(p)/AL composites show no significant improvement in damping compared with that of the 6061-T6 AL.

  5. Metallurgical Characterization of the Interfaces and the Damping Mechanisms in Metal Matrix Composites.

    Science.gov (United States)

    2014-09-26

    intrinsic damping behavior needs to be clearly understood and improved if necessary, through metallurgical modifications . In the presnt--tw 4 aa, a graphite...34" * (iv) Recommend microstructural modific ,-..ions to enhance damping in metal matrix composites. - - 4.0 TECHNICAL APPROACH 4.1 Specimen Design A...0.038"xl/0"x4.9 S ecimen; 0.011 Face Sheet Thickness ** Damping Factor _=Ap~g ( log d ec reme n t)L1% ’~A" *1% 5.2.1 Composite Panels (A) Pitch 55 Gr

  6. The application of the eshelby method of internal stress determination to short fibre metal matrix composites

    DEFF Research Database (Denmark)

    Withers, P.J.; Stobbs, W.M.; Pedersen, O.B.

    1989-01-01

    Eshelby's equivalent inclusion approach is used to provide a rigorous theoretical basis for the prediction of the mechanical properties of short fibre composites. The equivalent inclusion construction which is central to this method is described in detail. The elastic, thermoelastic and plastic...... behaviour of short fibre metal matrix composites is predicted, and, taking the Al/SiC system as an example, compared with experiment. Finally, it is shown that relaxation phenomena play an important role in the development of internal stresses, and that the energetics and the resultant stress redistribution...

  7. A static analysis of metal matrix composite spur gear by three-dimensional finite element method

    Science.gov (United States)

    Ganesan, N.; Vijayarangan, S.

    1993-03-01

    A number of engineering components have recently been made using metal matrix composite (MMC) materials, due to their overwhelming advantages, such as light weight high strength, higher dimensional stability and minimal attack by environment, when compared with polymer-based composite materials, even though the cost of MMCs are very high. Power transmission gears are one such area able to make use of MMC materials. Here an attempt is made to study and compare the performance of gears made of MMC materials with that of conventional steel material gears. It may be concluded from this study that MMC materials are highly suitable for making gears that are to transmit even fairly large power.

  8. Design feasibility study of a divertor component reinforced with fibrous metal matrix composite laminate

    Energy Technology Data Exchange (ETDEWEB)

    You, J.-H. [Max-Planck-Institut fuer Plasmaphysik, EURATOM Association, Boltzmannstr. 2, D-85748 Garching (Germany)]. E-mail: j.h.you@ipp.mpg.de

    2005-01-01

    Fibrous metal matrix composites possess advanced mechanical properties compared to conventional alloys. It is expected that the application of these composites to a divertor component will enhance the structural reliability. A possible design concept would be a system consisting of tungsten armour, copper composite interlayer and copper heat sink where the composite interlayer is locally inserted into the highly stressed domain near the bond interface. For assessment of the design feasibility of the composite divertor concept, a non-linear multi-scale finite element analysis was performed. To this end, a micro-mechanics algorithm was implemented into a finite element code. A reactor-relevant heat flux load was assumed. Focus was placed on the evolution of stress state, plastic deformation and ductile damage on both macro- and microscopic scales. The structural response of the component and the micro-scale stress evolution of the composite laminate were investigated.

  9. Simplification and improvement of prediction model for elastic modulus of particulate reinforced metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    WANG Wen-ming; PAN Fu-sheng; LU Yun; ZENG Su-min

    2006-01-01

    In this paper, we proposed a five-zone model to predict the elastic modulus of particulate reinforced metal matrix composite. We simplified the calculation by ignoring structural parameters including particulate shape, arrangement pattern and dimensional variance mode which have no obvious influence on the elastic modulus of a composite, and improved the precision of the method by stressing the interaction of interfaces with pariculates and maxtrix of the composite. The five- zone model can reflect effects of interface modulus on elastic modulus of composite. It overcomes limitations of expressions of rigidity mixed law and flexibility mixed law. The original idea of five zone model is to put forward the particulate/interface interactive zone and matrix/interface interactive zone. By organically integrating the rigidity mixed law and flexibility mixed law,the model can predict the engineering elastic constant of a composite effectively.

  10. Enhanced properties of an AA7075 based metal matrix composite prepared using mechanical alloying

    OpenAIRE

    Nazik, C.; Tarakcioglu, N.; Canakci, A.; Varol, T.; , S. Ozkaya

    2014-01-01

    In this study, firstly, AA7075 metal powder which average particle size 43.9 µm were manufactured by using gas atomization method. Thereafter with mechanical alloying method which powder metallurgy manufacturing methods, 10% B4C particle reinforcements that average particle size of 49.5 µm by participating into AA7075 metal matrix composite powder mixtures were prepared. They were milled for different durations (0-8 hrs) in a high energy planetary ball mill. From these milled powders; 550°C a...

  11. Influence of metal-ceramic interfaces on the behaviour of metal matrix composites and their joints

    Energy Technology Data Exchange (ETDEWEB)

    Urena, A. [Universidad Complutense de Madrid (Spain). Facultad de Ciencias Quimicas; Gomez de Salazar, J.M. [Universidad Complutense de Madrid (Spain). Facultad de Ciencias Quimicas; Escalera, M.D. [Universidad Complutense de Madrid (Spain). Facultad de Ciencias Quimicas

    1997-06-01

    The present contribution emphasises the importance of the chemical reactions which occur during the fabrication and joining procedures, in the metallic matrix/ceramic reinforcement interfaces of the metal matrix composites. Using both the experimental data obtained by other investigators studding metal/ceramic systems such us Al/SiC, Al-Mg/Al{sub 2}O{sub 3}, Ti/SiC, etc.; and the results of the research carried out for the present authors in the diffusion bonding of Al/SiC and Al-Mg/Al{sub 2}O{sub 3} composites, the nature of these chemical reactions and their influence on the MMC properties are discussed. Authors also study the particularly case of the participation of Li in the interface reactions occurred in the Al/SiC system. For it, the data obtained in the study of the diffusion bonding of an aluminium-copper alloy (AA2124) reinforced with SiC whiskers and using an aluminium-lithium alloy (AA8090) as interlayer, are used. TEM observations showed that Li might change the nature of this interface and penetrate in the SiC lattice. It can answer to the increase in interface strength detected by other authors in Al-Li/SiC composites. The application of TEM has proved to be an essential tool for characterisation of these kind of interfaces. (orig.)

  12. X-ray tomography investigation of intensive sheared Al–SiC metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    De Giovanni, Mario; Warnett, Jason M.; Williams, Mark A. [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom); Haribabu, Nadendla [BCAST, Brunel University London, Uxbridge UB8 3PH (United Kingdom); Srirangam, Prakash, E-mail: p.srirangam@warwick.ac.uk [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom)

    2015-12-15

    X-ray computed tomography (XCT) was used to characterise three dimensional internal structure of Al–SiC metal matrix composites. The alloy composite was prepared by casting method with the application of intensive shearing to uniformly disperse SiC particles in the matrix. Visualisation of SiC clusters as well as porosity distribution were evaluated and compared with non-shearing samples. Results showed that the average particle size as well as agglomerate size is smaller in sheared sample compared to conventional cast samples. Further, it was observed that the volume fraction of porosity was reduced by 50% compared to conventional casting, confirming that the intensive shearing helps in deagglomeration of particle clusters and decrease in porosity of Al–SiC metal matrix composites. - Highlights: • XCT was used to visualise 3D internal structure of Al-SiC MMC. • Al-SiC MMC was prepared by casting with the application of intensive shearing. • SiC particles and porosity distribution were evaluated. • Results show shearing deagglomerates particle clusters and reduces porosity in MMC.

  13. Effects of mold geometry on fiber orientation of powder injection molded metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Faiz, E-mail: faizahmad@petronas.com.my; Aslam, Muhammad, E-mail: klaira73@gmail.com; Altaf, Khurram, E-mail: khurram.altaf@petronas.com.my; Shirazi, Irfan, E-mail: irfanshirazi@hotmail.com [Mechanical Engineering Universiti Teknologi PETRONAS Malaysia (Malaysia)

    2015-07-22

    Fiber orientations in metal matrix composites have significant effect on improving tensile properties. Control of fiber orientations in metal injection molded metal composites is a difficult task. In this study, two mold cavities of dimensions 6x6x90 mm and 10x20x180 mm were used for comparison of fiber orientation in injection molded metal composites test parts. In both mold cavities, convergent and divergent flows were developed by modifying the sprue dimensions. Scanning electron microscope (SEM) was used to examine the fiber orientations within the test samples. The results showed highly aligned fiber in injection molded test bars developed from the convergent melt flow. Random orientation of fibers was noted in the composites test bars produced from divergent melt flow.

  14. Evaluation of Johnson-Cook model constants for aluminum based particulate metal matrix composites

    Science.gov (United States)

    Hilfi, H.; Brar, N. S.

    1996-05-01

    High strain rate and high temperature response of three types of aluminum based particulate metal matrix ceramic composites is investigated by performing split Hopkinson pressure bar (SHPB) experiments. The composites are: NGP-2014 (15% SiC), NGT-6061 (15% SiC), and NGU-6061 (15% Al2O3), in which all the reinforcement materials are percentage by volume. Johnson-Cook constitutive model constants are evaluated from the high strain rate/high temperature data and implemented in a two dimensional finite element computer code (EPIC-2D) to simulate the penetration of an ogive nose tungsten projectile (23 grams) at a velocity 1.17 km/sec into the base 6061-T6 aluminum alloy and the composite NGU-6061. The simulated penetrations in the composite and in 6061-T6 aluminum agree with in 2%, in both materials, with the measured values.

  15. Weibull Probability Model for Fracture Strength of Aluminium (1101)-Alumina Particle Reinforced Metal Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    A.Suresh Babu; V.Jayabalan

    2009-01-01

    In recent times, conventional materials are replaced by metal matrix composites (MMCs) due to their high specific strength and modulus.Strength reliability, one of the key factors restricting wider use of composite materials in various applications, is commonly characterized by Weibull strength distribution function.In the present work, statistical analysis of the strength data of 15% volume alumina particle (mean size 15 μm)reinforced in aluminum alloy (1101 grade alloy) fabricated by stir casting method was carried out using Weibull probability model.Twelve tension tests were performed according to ASTM B577 standards and the test data, the corresponding Weibull distribution was obtained.Finally the reliability of the composite behavior in terms of its fracture strength was presented to ensure the reliability of composites for suitable applications.An important implication of the present study is that the Weibull distribution describes the experimentally measured strength data more appropriately.

  16. Thermal analysis on Al7075/Al2O3 metal matrix composites fabricated by stir casting process

    Science.gov (United States)

    Jacob, S.; Shajin, S.; Gnanavel, C.

    2017-03-01

    Metal matrix Composites (MMC’s) have evoked a keen interest in recent times for various applications in aerospace, renewable energy and automotive industries due to their superior strength, low cost, easy availability and high temperature resistance [1]. The crack and propagation occurs in conventional materials without any appreciable indication in a short span. Hence composite materials are preferred nowadays to overcome this problem [2]. The process of metal matrix composites (MMC’s) is to unite the enviable attributes of metals and ceramics. The Stir casting method is used for producing aluminium metal matrix composites (AMC’s). A key challenge of the process is to spread the ceramic particles to achieve a defect free microstructure [2]. By carefully selecting stir casting processing specification, such as stirring time, temperature of the melt and blade angle, the desired microstructure can be obtained. The focus of this work is to develop a high strength particulate strengthen aluminium metal matrix composites, and Al7075 was selected which can offer high strength without much disturbing ductility of metal matrix [4]. The composites will be examined using standard metallurgical and mechanical tests. The cast composites are analysed to Laser flash analysis (LFA) to determine Thermal conductivity [5]. Also changes in microstructure are determined by using SEM analysis.

  17. In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique

    Science.gov (United States)

    Raza, Mohammad Shahid; Hussain, Manowar; Kumar, Vikash; Das, Alok Kumar

    2016-11-01

    The growing need for high wear-resistant surface with enhanced physical properties has led to extensive researches in the field of surface engineering. Laser cladding emerged to be a promising method to achieve these objectives in a cost-effective way. The present paper studies the viability of cladding of tungsten disulfide (WS2) powder by using 400 W continuous-wave fiber laser. WS2 was used as a coating material, which was decomposed at higher temperature and underwent several chemical reactions. By this process, in situ formation of metal matrix composites and hard face coating on the substrate surface were attained. The characterization of laser cladded surface was done to study its morphological, microstructural, mechanical and tribological properties. It was observed that cladding of WS2 powder on 304 SS resulted in the formation of Cr-W-C-Fe metal matrix composite having improved mechanical and tribological properties. The value of microhardness of the coated surface was found to increase three to four times in comparison with the parent material surface. Wear test results indicated a decrease in wear by 1/9th (maximum) as compared to the parent 304 SS surface. The volume fractions of tungsten particles on the cladded surface were also investigated through EDS analysis.

  18. In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique

    Science.gov (United States)

    Raza, Mohammad Shahid; Hussain, Manowar; Kumar, Vikash; Das, Alok Kumar

    2017-01-01

    The growing need for high wear-resistant surface with enhanced physical properties has led to extensive researches in the field of surface engineering. Laser cladding emerged to be a promising method to achieve these objectives in a cost-effective way. The present paper studies the viability of cladding of tungsten disulfide (WS2) powder by using 400 W continuous-wave fiber laser. WS2 was used as a coating material, which was decomposed at higher temperature and underwent several chemical reactions. By this process, in situ formation of metal matrix composites and hard face coating on the substrate surface were attained. The characterization of laser cladded surface was done to study its morphological, microstructural, mechanical and tribological properties. It was observed that cladding of WS2 powder on 304 SS resulted in the formation of Cr-W-C-Fe metal matrix composite having improved mechanical and tribological properties. The value of microhardness of the coated surface was found to increase three to four times in comparison with the parent material surface. Wear test results indicated a decrease in wear by 1/9th (maximum) as compared to the parent 304 SS surface. The volume fractions of tungsten particles on the cladded surface were also investigated through EDS analysis.

  19. Wear Behavior of Aluminium Metal Matrix Composite Prepared from Industrial Waste

    Directory of Open Access Journals (Sweden)

    L. Francis Xavier

    2016-01-01

    Full Text Available With an increase in the population and industrialization, a lot of valuable natural resources are depleted to prepare and manufacture products. However industrialization on the other hand has waste disposal issues, causing dust and environmental pollution. In this work, Aluminium Metal Matrix Composite is prepared by reinforcing 10 wt% and 20 wt% of wet grinder stone dust particles an industrial waste obtained during processing of quarry rocks which are available in nature. In the composite materials design wear is a very important criterion requiring consideration which ensures the materials reliability in applications where they come in contact with the environment and other surfaces. Dry sliding wear test was carried out using pin-on-disc apparatus on the prepared composites. The results reveal that increasing the reinforcement content from 10 wt% to 20 wt% increases the resistance to wear rate.

  20. Development of a Low-Cost Process for Manufacturing of Ti-Metal Matrix Composite by Roll-Diffusion Bonding

    Science.gov (United States)

    Testani, C.; Ferraro, F.

    2010-06-01

    Composite materials with titanium-alloy matrix are currently the class of material with the highest specific resistance at temperatures up to 800 °C. The main hurdle to their application is their final cost. Even if it is clear that the costs of constituent materials are decreasing due to volume production effects, the production processing costs remain high due to the batch production approach. Centro Sviluppo Materiali’s (CSM) efforts have focused on the manufacturing process in order to obtain an innovative solution to reduce the manufacturing costs with respect to the hot isostatic pressing (HIP) process that represents the standard production process for this class of materials. The new approach can allow a cost reduction of about 40%; this result was obtained by developing an experimental “diffusion bonding” plant for co-rolling at high temperature in a superplastic rolling regime, sheets of titanium alloy and monofilament silicon carbide fabrics. The experimental pilot plant was proposed for patent with RM2006A000261 in May 2006. This paper describes the manufacturing phases and process results. Moreover, has been shown that the diffusion in the solid state was obtained in a process window that was at least 100 times faster than that of HIP. High-temperature tensile tests were carried out on specimens machined from metallic matrix composite materials produced with the roll-diffusion bonding (RDB) process. The samples produced were also submitted to electrochemical dissolution tests of the metallic matrix in order to verify the geometric integrity of the fibers inside the matrix after the bonding phase. The results achieved as well as the process knowledge acquired with the CSM pilot plant are the base for further development of industrial application of the titanium roll-diffusion bonding.

  1. Cavitation-erosion mechanism of laser cladded SiC particle reinforced metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    ZHANG Chun-hua; ZHANG Song; YANG Hong-gang; ZHU Sheng-long; MAN Hau-chung; CAI Qing-kui

    2005-01-01

    With 2 kW continuous wave Nd-YAG laser,SiC ceramic powder was laser-cladded on the AA6061 aluminium alloy surface.Within the range of process parameters investigated,the parameters were optimized to produce the SiCp reinforced metal matrix composites(MMC) modified layer on AA6061 alloy surface.After being treated,the modified layer is crack-free,porosity free,and has good metallurgical bond with the substrate.The microstructure and chemical composition of the modified layer were analyzed by such detection devices as scanning electronic microscope(SEM-EDX) and X-ray diffractometer(XRD).The performance of electrochemical corrosion and cavitation erosion and their mechanism were estimated by the microhardness tester,potentiostat and ultrasonicinduced cavitation device.

  2. Residual strain gradient determination in metal matrix composites by synchrotron X-ray energy dispersive diffraction

    Science.gov (United States)

    Kuntz, Todd A.; Wadley, Haydn N. G.; Black, David R.

    1993-01-01

    An X-ray technique for the measurement of internal residual strain gradients near the continuous reinforcements of metal matrix composites has been investigated. The technique utilizes high intensity white X-ray radiation from a synchrotron radiation source to obtain energy spectra from small (0.001 cu mm) volumes deep within composite samples. The viability of the technique was tested using a model system with 800 micron Al203 fibers and a commercial purity titanium matrix. Good agreement was observed between the measured residual radial and hoop strain gradients and those estimated from a simple elastic concentric cylinders model. The technique was then used to assess the strains near (SCS-6) silicon carbide fibers in a Ti-14Al-21Nb matrix after consolidation processing. Reasonable agreement between measured and calculated strains was seen provided the probe volume was located 50 microns or more from the fiber/matrix interface.

  3. Dynamic Effects in Elastothermodynamic Damping of Hollow Particle Reinforced Metal-Matrix Composites

    Science.gov (United States)

    Srivastava, Sunil Kumar; Mishra, Bhanu Kumar

    2016-06-01

    The Metal-Matrix Composites (MMCs) containing hollow spherical reinforcements are under active development for the applications such as space structures, submarine hulls etc. where weight is of critical importance. When these materials are subjected to a time varying strain field, energy is dissipated because of the thermoelastic effect (Elastothermodynamic Damping or ETD). The quasi-static ETD analysis for the MMCs containing hollow spherical particles has been reported in literature. The entropic approach, which is better suited for composite materials with perfect or imperfect interfaces, is used for the analysis. In the present work, the effect of inertia forces is carried out on ETD of hollow particle-reinforced MMCs. For given particle volume fractions (V p ), the inertia forces are found to be more significant at higher value of thermal parameter (Ω T1) (alternatively, frequency of vibration if reinforcement radius is fixed), large cavity volume fraction (V h ) and low value of the parameter B1.

  4. High-Temperature Fatigue of a Hybrid Aluminum Metal Matrix Composite

    Science.gov (United States)

    Clark, J. T.; Sanders, P. G.

    2014-01-01

    An aluminum metal matrix composite (MMC) brake drum was tested in fatigue at room temperature and extreme service temperatures. At room temperature, the hybrid composite did not fail and exceeded estimated vehicle service times. At higher temperatures (62 and 73 pct of the matrix eutectic), fatigue of a hybrid particle/fiber MMC exhibited failure consistent with matrix overloading. Overaging of the A356 matrix coupled with progressive fracture of the SiC particles combined to create the matrix overload condition. No evidence of macro-fatigue crack initiation or growth was observed, and the matrix-particle interface appeared strong with no debonding, visible matrix phases, or porosity. An effective medium model was constructed to test the hypothesis that matrix overloading was the probable failure mode. The measured particle fracture rate was fit using realistic values of the SiC Weibull strength and modulus, which in turn predicted cycles to failure within the range observed in fatigue testing.

  5. Performance and modeling of active metal-matrix composites manufactured by ultrasonic additive manufacturing

    Science.gov (United States)

    Hahnlen, Ryan; Dapino, Marcelo J.

    2011-04-01

    This paper presents the development and characterization of active aluminum-matrix composites manufactured by Ultrasonic Additive Manufacturing (UAM), an emerging rapid prototyping process based on ultrasonic metal welding. The primary benefit of UAM over other metal-matrix fabrication processes is the low process temperatures, as low as 25 °C. UAM thus provides unprecedented opportunities to develop adaptive structures with seamlessly embedded smart materials and electronic components without degrading the properties that make these materials and components attractive. The objective of this research is to develop UAM composites with aluminum matrices and embedded shape memory NiTi, magnetostrictive Galfenol (FeGa), and polyvinylidene fluoride (PVDF) phases. The paper is focused on the thermally induced strain response and stiffness behavior of NiTi-Al composites, the actuation properties of FeGa-Al composites, and the embedded sensing capabilities of PVDF-Al composites. We observe up to a 10% increase over room temperature stiffness for NiTi-Al composites and a magnetomechanical response in the FeGa-Al composite up to 52.4 μɛ. The response of the PVDF-Al composite to harmonic loads is observed over a frequency range of 10 to 1000 Hz.

  6. Design, analysis, and testing of a metal matrix composite web/flange intersection

    Science.gov (United States)

    Biggers, S. B.; Knight, N. F., Jr.; Moran, S. G.; Olliffe, R.

    1992-01-01

    An experimental and analytical program to study the local design details of a typical T-shaped web/flange intersection made from a metal matrix composite is described. Loads creating flange bending were applied to specimens having different designs and boundary conditions. Finite element analyses were conducted on models of the test specimens to predict the structural response. The analyses correctly predict failure load, mode, and location in the fillet material in the intersection region of the web and the flange when specimen quality is good. The test program shows the importance of fabrication quality in the intersection region. The full-scale test program that led to the investigation of this local detail is also described.

  7. Numerical homogenization of elastic and thermal material properties for metal matrix composites (MMC)

    Science.gov (United States)

    Schindler, Stefan; Mergheim, Julia; Zimmermann, Marco; Aurich, Jan C.; Steinmann, Paul

    2017-01-01

    A two-scale material modeling approach is adopted in order to determine macroscopic thermal and elastic constitutive laws and the respective parameters for metal matrix composite (MMC). Since the common homogenization framework violates the thermodynamical consistency for non-constant temperature fields, i.e., the dissipation is not conserved through the scale transition, the respective error is calculated numerically in order to prove the applicability of the homogenization method. The thermomechanical homogenization is applied to compute the macroscopic mass density, thermal expansion, elasticity, heat capacity and thermal conductivity for two specific MMCs, i.e., aluminum alloy Al2024 reinforced with 17 or 30 % silicon carbide particles. The temperature dependency of the material properties has been considered in the range from 0 to 500°C, the melting temperature of the alloy. The numerically determined material properties are validated with experimental data from the literature as far as possible.

  8. Experimental Investigation and Prediction of Mechanical Properties of Friction Stir Welded Aluminium Metal Matrix Composite Plates

    Directory of Open Access Journals (Sweden)

    Yahya BOZKURT

    2012-12-01

    Full Text Available Friction stir welding (FSW is a relatively contemporary solid state welding process and has been employed in aerospace, railway, automotive and marine industries for joining of aluminum, magnesium, zinc, titanium, copper alloys, dissimilar metals and thermoplastics. The FSW process parameters such as tool rotation speed, tool traverse speed and tilt angle play an important role in deciding the joining quality. The present study defines the effect of FSW process on the tensile properties of the AA2124/SiC/25p metal matrix composite (MMC plates. Obtained results showed that the joint efficiency decreases by increasing the tool traverse speed while tool rotation speed was kept constant. Second contribution of this study is the application of decision tree technique to predict the tensile properties of friction stir welded MMC plates. It is seen that methodology can be applied with great accuracy.DOI: http://dx.doi.org/10.5755/j01.ms.18.4.3092

  9. Tribological properties of metal-matrix composite materials reinforced by superelastic hard carbon particles

    Science.gov (United States)

    Ushakova, I. N.; Drozdova, E. I.; Chernogorova, O. P.; Blinov, V. M.; Ekimov, E. A.

    2016-05-01

    Metal-matrix composite materials (CMs) are synthesized from a mixture of a metal powder (Ti, Fe, Co, Ni, Cu, Al-based alloy) and fullerenes (10 wt %). The thermobaric synthesis conditions (700-1000°C, 5-8 GPa) ensure the collapse of fullerene molecules and their transformation into superelastic carbon phase particles with an indentation hardness H IT = 10-37 GPa, an elastic modulus E IT = 60-260 GPa, and an elastic recovery of >80% upon indentation. After reinforcing by superelastic hard carbon, the friction coefficient of CM decreases by a factor of 2-4 as compared to the friction coefficient of the matrix metal, and the abrasive wear resistance increases by a factor of 4-200. Superelastic hard carbon particles are a unique reinforcing material for an increase in the wear resistance and a simultaneous decrease in the friction coefficient of CM.

  10. Finite element implementation and numerical issues of strain gradient plasticity with application to metal matrix composites

    DEFF Research Database (Denmark)

    Frederiksson, Per; Gudmundson, Peter; Mikkelsen, Lars Pilgaard

    2009-01-01

    A framework of finite element equations for strain gradient plasticity is presented. The theoretical framework requires plastic strain degrees of freedom in addition to displacements and a plane strain version is implemented into a commercial finite element code. A couple of different elements...... of quadrilateral type are examined and a few numerical issues are addressed related to these elements as well as to strain gradient plasticity theories in general. Numerical results are presented for an idealized cell model of a metal matrix composite under shear loading. It is shown that strengthening due...... to fiber size is captured but strengthening due to fiber shape is not. A few modelling aspects of this problem are discussed as well. An analytic solution is also presented which illustrates similarities to other theories....

  11. Experimental Investigation and Prediction of Mechanical Properties of Friction Stir Welded Aluminium Metal Matrix Composite Plates

    Directory of Open Access Journals (Sweden)

    Yahya BOZKURT

    2012-12-01

    Full Text Available Friction stir welding (FSW is a relatively contemporary solid state welding process and has been employed in aerospace, railway, automotive and marine industries for joining of aluminum, magnesium, zinc, titanium, copper alloys, dissimilar metals and thermoplastics. The FSW process parameters such as tool rotation speed, tool traverse speed and tilt angle play an important role in deciding the joining quality. The present study defines the effect of FSW process on the tensile properties of the AA2124/SiC/25p metal matrix composite (MMC plates. Obtained results showed that the joint efficiency decreases by increasing the tool traverse speed while tool rotation speed was kept constant. Second contribution of this study is the application of decision tree technique to predict the tensile properties of friction stir welded MMC plates. It is seen that methodology can be applied with great accuracy.DOI: http://dx.doi.org/10.5755/j01.ms.18.4.3092

  12. Effect of neutron irradiation on fracture toughness of metal matrix composites

    Science.gov (United States)

    Sato, Shinji; Hamada, Kenichi; Kohyama, Akira

    1992-09-01

    Based on the recent improvement in mechanical properties of unidirectionally reinforced metal matrix composites (MMCs), SiC/Al and C/Al, impact property change due to neutron irradiation has been investigated. This paper details effects of neutron irradiation on fracture toughness of the MMCs. Materials used were formed sheets of SiC/Al and C/Al. Miniaturized Charpy V-notched specimens were tested by an instrumented Charpy impact tester. Neutron irradiation was performed in JMTR(LWR) at Oarai. The Charpy value was increased with increasing test temperature and with neutron irradiation. SiC/Al was rather more neutron fluence insensitive than C/Al and the insensitivity was correlated to differences in interfacial structure between the two systems.

  13. Effect of reinforcement type and porosity on strength of metal matrix composite

    Science.gov (United States)

    Kulkarni, S. G.; Lal, Achchhe; Menghani, J. V.

    2016-05-01

    In the present work, experimental investigation and the numerical analysis are carried out for strength analysis of A356 alloy matrix composites reinforced with alumina, fly ash and hybrid particle composites. The combined strengthening effect of load bearing, Hall-Petch, Orowan, coefficient of thermal expansion mismatch and elastic modulus mismatch is studied for predicting accurate uniaxial stress-strain behavior of A356 based alloy matrix composite. The unit cell micromechanical approach and nine noded isoparametric finite element analysis (FEA) is used to investigate the yield failure load by considering material defect of porosity as fabrication errors in particulate composite. The Ramberg-Osgood approach is considered for the linear and nonlinear relationship between stress and strain of A356 based metal matrix composites containing different amounts of fly ash and alumina reinforcing particles. A numerical analysis of material porosity on the stress strain behavior of the composite is performed. The literature and experimental results exhibit the validity of this model and confirm the importance of the fly ash as the cheapest and low density reinforcement obtained as a waste by product in thermal power plants.

  14. Effect of deformation temperature on the hot compressive behavior of metal matrix composites with misaligned whiskers

    Institute of Scientific and Technical Information of China (English)

    LI Aibin; MENG Qingyuan; GENG Lin; DENG Chunfeng; YAN Yiwu

    2007-01-01

    A multi-inclusion cell model is used to investigate the effect of deformation temperature and whisker rotation on the hot compressive behavior of metal matrix composites with misaligned whiskers. Numerical results show that deformation temperature influences the work-hardening behavior of the matrix and the rotation behavior of the whiskers. With increasing temperature, the work hardening rate of the matrix decreases, but the whisker rotation angle increases. Both whisker rotation and the increase of deformation temperature can induce reductions in the load supported by whisker and the load transferred from matrix to whisker. Additionally, it is found that during large strain deformation at higher temperatures, the enhancing of deformation temperature can reduce the effect of whisker rotation. Meanwhile, the stress-strain behavior of the composite is rather sensitive to deformation temperature. At a relatively lower temperature (150℃), the composite exhibits work hardening due to the matrix work hardening, but at relatively higher temperatures (300℃ and above),the composite shows strain softening due to whisker rotation. It is also found that during hot compression at higher temperatures, the softening rate of the composite decreases with increasing temperature. The predicted stress-strain behavior of the composite is approximately in agreement with the experimental results.

  15. Microstructural evolution in laser deposited nickel-titanium-carbon in situ metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Gopagoni, S. [Center for Advanced Research and Technology and Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203 (United States); Hwang, J.Y., E-mail: Junyeon.Hwang@unt.edu [Center for Advanced Research and Technology and Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203 (United States); Singh, A.R.P.; Mensah, B.A.; Bunce, N. [Center for Advanced Research and Technology and Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203 (United States); Tiley, J. [Materials and Manufacturing Directorate, Air Force Research Laboratory, Dayton, OH 45433 (United States); Scharf, T.W.; Banerjee, R. [Center for Advanced Research and Technology and Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203 (United States)

    2011-01-28

    Research highlights: > Laser deposition of Ni-TiC composites with a relatively low volume fraction of refined homogeneously distributed carbide precipitates resulting from an in situ reaction between elemental titanium and carbon (graphite) within the molten nickel pool. > Detailed characterization of the Ni/TiC interface using high resolution TEM. > Evaluation of the microhardness and tribological properties of this novel in situ composite with comparisons to laser deposited pure Ni. - Abstract: Laser deposition of a mixture of elemental nickel, titanium, and carbon (graphite) powders via the laser engineered net shaping (LENS) process results in an in situ titanium carbide reinforced nickel metal matrix composites. The composites have been characterized in detail using X-ray diffraction, scanning electron microscopy (including energy dispersive spectroscopy mapping), Auger electron spectroscopy, and transmission (including high resolution) electron microscopy. Both primary and eutectic titanium carbides, observed in this composite, exhibited the FCC-TiC structure (NaCl-type). Detailed characterization of the nickel/titanium carbide interface was carried out using high resolution TEM with the orientation relationship between the phases being <1 0 0> TiC//<1 1 0> Ni and (0 0 2) TiC//(1-bar 11) Ni. Mechanical and tribological testing determined that the composites exhibited a relatively high hardness of 370 VHN and a steady-state friction coefficient of {approx}0.5, both improvements in comparison to LENS deposited pure Ni.

  16. Electrochemical Behavior of Al-B4C Metal Matrix Composites in NaCl Solution

    Directory of Open Access Journals (Sweden)

    Yu-Mei Han

    2015-09-01

    Full Text Available Aluminum based metal matrix composites (MMCs have received considerable attention in the automotive, aerospace and nuclear industries. One of the main challenges using Al-based MMCs is the influence of the reinforcement particles on the corrosion resistance. In the present study, the corrosion behavior of Al-B4C MMCs in a 3.5 wt.% NaCl solution were investigated using potentiodynamic polarization (PDP and electrochemical impedance spectroscopy (EIS techniques. Results indicated that the corrosion resistance of the composites decreased when increasing the B4C volume fraction. Al-B4C composite was susceptible to pitting corrosion and two types of pits were observed on the composite surface. The corrosion mechanism of the composite in the NaCl solution was primarily controlled by oxygen diffusion in the solution. In addition, the galvanic couples that formed between Al matrix and B4C particles could also be responsible for the lower corrosion resistance of the composites.

  17. Manufacturing Challenges Associated with the Use of Metal Matrix Composites in Aerospace Structures

    Science.gov (United States)

    Prater, Tracie

    2014-01-01

    Metal Matrix Composites (MMCs) consist of a metal alloy reinforced with ceramic particles or fibers. These materials possess a very high strength to weight ratio, good resistance to impact and wear, and a number of other properties which make them attractive for use in aerospace and defense applications. MMCs have found use in the space shuttle orbiter's structural tubing, the Hubble Space Telescope's antenna mast, control surfaces and propulsion systems for aircraft, and tank armors. The size of MMC components is severely limited by difficulties encountered in joining these materials using fusion welding. Melting of the material results in formation of an undesirable phase (formed when molten Aluminum reacts with the reinforcement) which leaves a strength depleted region along the joint line. Friction Stir Welding (FSW) is a relatively nascent solid state joining technique developed at The Welding Institute (TWI) in 1991. The process was first used at NASA to weld the super lightweight external tank for the Space Shuttle. Today FSW is used to join structural components of the Delta IV, Atlas V, and Falcon IX rockets as well as NASA's Orion Crew Exploration Vehicle and Space Launch System. A current focus of FSW research is to extend the process to new materials, such as MMCs, which are difficult to weld using conventional fusion techniques. Since Friction Stir Welding occurs below the melting point of the workpiece material, this deleterious phase is absent in FSW-ed MMC joints. FSW of MMCs is, however, plagued by rapid wear of the welding tool, a consequence of the large discrepancy in hardness between the steel tool and the reinforcement material. This chapter summarizes the challenges encountered when joining MMCs to themselves or to other materials in structures. Specific attention is paid to the influence of process variables in Friction Stir Welding on the wear process characterizes the effect of process parameters (spindle speed, traverse rate, and length

  18. Cu-(B4Cp metal matrix composites processed by accumulative roll-bonding

    Directory of Open Access Journals (Sweden)

    S. Mansourzadeh

    2016-12-01

    Full Text Available In this study, Cu/B4C metal matrix composites were prepared by accumulative roll-bonding (ARB. The microstructure of the processed samples was characterized by TEM, SEM and optical microscopy. The microhardness, uniaxial tensile and four-point probe tests were carried out to evaluate the mechanical properties and electrical resistivity of the ARBed monolithic and composite samples. The results showed that the reinforcement distribution was improved by increasing ARB cycles, which was quantitatively confirmed by some models. Based on TEM observations, the formation of an ultrafine grained structure in the composite matrix was also approved. It was shown that with increasing ARB cycles, the microhardness and tensile strength of the monolithic Cu samples were enhanced up to the 3rd cycle and then saturated, but the microhardness and tensile strength of the composites showed an increasing trend to the last cycle. Apart from a substantial improvement in the mechanical properties of the Cu/B4C composites, a minor decrement in electrical conductivity was detected after six ARB cycles.

  19. Thermal conductivity and interfacial conductance of AlN particle reinforced metal matrix composites

    Science.gov (United States)

    Kida, M.; Weber, L.; Monachon, C.; Mortensen, A.

    2011-03-01

    Aluminum nitride (AlN) particle reinforced metal-matrix-composites produced by pressure infiltration are characterized in terms of their thermal conductivity. The composites are designed to cover a wide range of phase contrast between the dispersed particles and the matrix; this is achieved by changing the matrix conductivity using Cu, Al, Sn, and Pb as the matrix. The interface thermal conductance (hc) between AlN and the matrix metals is determined by varying the size of the AlN particles using the Hasselman-Johnson approach and the differential effective medium (DEM) model to calculate hc from measured composite conductivity values. In addition, hc is measured directly at the AlN/Al interface using the transient thermoreflectance (TTR) method on thin aluminum layers deposited on flat AlN substrates to find good agreement with the value derived directly from Al/AlN composites of variable particle size and thus confirm the approach used here to measure hc. Data from the study show that hc at AlN-metal interfaces increases with the metal/AlN Debye temperature ratio; however, the increase is much less than predicted by currently accepted models.

  20. Cu-TiB metal matrix composites prepared by powder metallurgy route

    Directory of Open Access Journals (Sweden)

    Guo Z.

    2015-01-01

    Full Text Available Titanium boride (TiB is characterized by good conductivity, high strength and high melting point. In this work, TiB was used to make Cu-TiB metal matrix composites (MMCs. Amounts of TiB added into Cu matrix were 2wt.%, 5wt.%, 10 wt.% and 15 wt.%. The samples were pressed at pressures of 500MPa, 600MPa, 700MPa and 800MPa and sintered at 820o and 920o, respectively. The properties of the sintered composites such as hardness and impact toughness were studied. Hardness and impact toughness of samples increased with increasing pressures and decreased with increasing contents of TiB. Composite with good mechanical properties and high conductivity was obtained from the sample containing 2wt.%TiB compacted at 800MPa and sintered at 920o. It was shown that 2wt.% TiB is a suitable content to make Cu-TiB MMCs with good mechanical properties and excellent conductivity.

  1. CHARACTERIZATION AND COMPARISON OF TREATED AND UNTREATED RICH HUSH ASH & FLY ASH FOR METAL MATRIX COMPOSITES

    Directory of Open Access Journals (Sweden)

    Ravinder Pal Singh

    2011-10-01

    Full Text Available Rice Husk ash and fly ash are agricultural and coal wastes respectively. These are produced in abundance globally and poses risk to health as well as environment. Thus their effective, conducive and eco-friendly utilization has always been a challenge for scientific community. The fly ash has been used as reinforcement for improved mechanical properties of composites (1,3-5,9. Rice husk ash can also be used for similar applications as its composition is almost similar to that of fly ash. This paper mainly deals with identification ofcharacteristics of both the fly ash and rice husk ash using spectroscopic and microscopic analysis. SEM, XRD,XRF and FTIR spectroscopic methods were used for the characterization of treated and untreated ashes. The results were compared and it was observed that both ashes possesses nearly same chemical phases and otherfunctional groups thus proposing the use of rice husk ash as reinforcement like fly ash in Metal Matrix Composites (MMCs specifically for wear resistance applications.

  2. Separation of matrix alloy and reinforcement from aluminum metal matrix composites scrap by salt flux addition

    Indian Academy of Sciences (India)

    K R Ravi; R M Pillai; B C Pai; M Chakraborty

    2007-08-01

    Separation of matrix alloy and reinforcements from pure Al–SiCp composite scrap by salt flux addition has been theoretically predicted using interface free energies. Experiments performed confirm the theoretical prediction. Complete separation of matrix aluminum and reinforcement from metal matrix composites (MMCs) scrap has been achieved by addition of 2.05 wt% of equimolar mixture of NaCl–KCl salt flux with a metal and particle yield of 84 and 50%, respectively. By adding 5 wt% of NaF to equimolar mixture of NaCl–KCl, metal and particle yield improved to 91 and 73%, respectively. Reusability of both the matrix aluminum and the SiC separated from Al–SiCp scraps has been analysed using XRD, SEM and DTA techniques. The matrix alloy separated from Al–SiCp scraps can be used possibly as a low Si content Al–Si alloy. However, the interfacial reaction that occurred during the fabrication of the composites had degraded the SiC particles.

  3. The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide - cobalt chromium, chromium carbide - nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 μm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the MMC aligns with the improved dispersion of reinforcing particles throughout the aluminium matrix.

  4. Improved Mechanical and Tribological Properties of Metal-Matrix Composites Dispersion-Strengthened by Nanoparticles

    Directory of Open Access Journals (Sweden)

    Evgenii Levashov

    2009-12-01

    Full Text Available Co- and Fe-based alloys produced by powder technology are being widely used as a matrix for diamond-containing composites in cutting, drilling, grinding pplications, etc. The severe service conditions demand that the mechanical and tribological properties of these alloys be improved. Development of metal-matrix composites (MMCs and alloys reinforced with nanoparticles is a promising way to resolve this problem. In this work, we have investigated the effect of nano-sized WC, ZrO2, Al2O3, and Si3N4 additives on the properties of sintered dispersion-strengthened Co- and Fe-based MMCs. The results show an increase in the hardness (up to 10 HRB, bending strength (up to 50%, wear resistance (by a factor of 2–10 and a decrease in the friction coefficient (up to 4-fold of the dispersion-strengthened materials. The use of designed alloys as a binder of cutting diamond tools gave a 4-fold increment in the service life, without reduction in their cutting speed.

  5. Analysis of strain and stress in ceramic, polymer and metal matrix composites by Raman spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Colomban, P. [LADIR, Nanophases and Heterogeneous Solids Group, UMR 7075 CNRS and Universite Pierre et Marie Curie, 2 rue Henry-Dunant, 94320 Thiais (France)

    2002-08-01

    Raman scattering is a unique tool providing information on the structure and short-range order of matter. Stress-induced Raman shifts can be used to determine the stress/strain in films, fibres, particulate composites and, more generally, in any phase a few microns or more in scale. Quantitative results follow from a wavenumber calibration as a function of tensile strains or pressures applied to reference fibres or crystals. Furthermore, if the material is coloured, (near) resonant Raman scattering occurs, which enhances the scattered light intensity and simplifies the spectra - especially for harmonics - but drastically reduces the analysed volume (in-depth penetration {proportional_to}10-100 nm). This paper discusses the effective and potential advantages/drawbacks of Raman micro-spectrometry technique. The procedures to improve the sensitivity, the legibility and the reliability will be addressed. Examples will be chosen among (aramid, C, SiC) fibre- reinforced ceramic (CMCs), polymer (PMCs) or metal matrix (MMCs) composites. (Abstract Copyright[2002], Wiley Periodicals, Inc.)

  6. Synthesis of Discontinously Reinforced Metal matrix Composites Using Spray Atomisation and Co injection

    Directory of Open Access Journals (Sweden)

    Enrique J. Lavernia

    1993-10-01

    Full Text Available A variety of processing techniques have evolved over the last two decades to optimize the structure and properties of particulate reinforced metal-matrix composites (MMCs. Among these, spray processes offer a unique opportunity to combine the benefits associated with fine particulate technology with in situ processing, and in some cases, near-net shape manufacturing. Spray processing generally involves mixing reinforcements and matrix under highly non-equilibrium conditions, and as a result, these processes offer the opportunity to modify the properties of existing alloy systems, and develop novel alloy compositions. In principle, such an approach will inherently avoid the extreme thermal excursions, with concomitant macrosegregation, normally associated with casting processes. Furthermore, this approach also eliminates the need to handle fine reactive particulates, normally associated with powder metallurgical processes. The present paper discusses recent developments in the area of spray atomisation and deposition processing of discontinuously reinforced MMCs, with particular emphasis on the synergism between microstructure, mechanical properties and processing.

  7. Inelastic Deformation of Metal Matrix Composites. Part 1; Plasticity and Damage Mechanisms

    Science.gov (United States)

    Majumdar, B. S.; Newaz, G. M.

    1992-01-01

    The deformation mechanisms of a Ti 15-3/SCS6 (SiC fiber) metal matrix composite (MMC) were investigated using a combination of mechanical measurements and microstructural analysis. The objectives were to evaluate the contributions of plasticity and damage to the overall inelastic response, and to confirm the mechanisms by rigorous microstructural evaluations. The results of room temperature experiments performed on 0 degree and 90 degree systems primarily are reported in this report. Results of experiments performed on other laminate systems and at high temperatures will be provided in a forthcoming report. Inelastic deformation of the 0 degree MMC (fibers parallel to load direction) was dominated by the plasticity of the matrix. In contrast, inelastic deformations of the 90 degree composite (fibers perpendicular to loading direction) occurred by both damage and plasticity. The predictions of a continuum elastic plastic model were compared with experimental data. The model was adequate for predicting the 0 degree response; however, it was inadequate for predicting the 90 degree response largely because it neglected damage. The importance of validating constitutive models using a combination of mechanical measurements and microstructural analysis is pointed out. The deformation mechanisms, and the likely sequence of events associated with the inelastic deformation of MMCs, are indicated in this paper.

  8. Effect of fiber spacing on interfacial damage in a metal matrix composite

    Science.gov (United States)

    Mackay, Rebecca A.

    1990-01-01

    The nature and the location of cracking in a Ti-V-Cr-Al-Sn/SiC composite (Ti-15V-3Cr-3Al-3Sn, in wt pct, reinforced by 33 vol pct of continuous unidirectional SCS-6SiC fibers) before and after unconstrained thermal cycling were investigated. The material was subjected to 10,000 thermal cycles between 300 and 550 C and samples were examined for cracks in the fiber, the matrix, and the fiber-matrix interface, using a back-scattered SEM. The Ti-based metal matrix composite was found to have a substantial amount of interfacial damage in the form of radial cracks, which formed first in the C-rich coating of the SiC fiber and then in the fiber-matrix reaction zone. The cracking was related to the fiber distribution, with consistently more cracking found between the more closely-spaced fibers within a given row, and more radial cracking in the outside fiber rows.

  9. The influence of microstructure on the tensile behavior of an aluminum metal matrix composite

    Science.gov (United States)

    Birt, Michael J.; Johnson, W. Steven

    1990-01-01

    The relationship between tensile properties and microstructure of a powder metallurgy aluminum alloy, 2009 was examined. The alloy was investigated both unreinforced and reinforced with 15 v/o SiC whiskers or 15 v/o SiC particulate to form a discontinuous metal matrix composite (MMC). The materials were investigated in the as-fabricated condition and in three different hot-rolled sheet thicknesses of 6.35, 3.18, and 1.8 mm. Image analysis was used to characterize the morphology of the reinforcements and their distributions within the matrix alloy. Fractographic examinations revealed that failure was associated with the presence of microstructural inhomogeneities which were related to both the matrix alloy and to the reinforcement. The results from these observations together with the matrix tensile data were used to predict the strengths and moduli of the MMC's using relatively simple models. The whisker MMC could be modeled as a short fiber composite and an attempt was made to model the particulate MMC as a dispersion/dislocation hardened alloy.

  10. Dry Sliding Wear behaviour of Aluminium-Red mud- Tungsten Carbide Hybrid metal matrix composites

    Science.gov (United States)

    Devi Chinta, Neelima; Selvaraj, N.; Mahesh, V.

    2016-09-01

    Red mud is an industrial waste obtained during the processing of alumina by Bayer's process. An attempt has been made to utilize the solid waste by using it as the reinforcement material in metal matrix composites. Red mud received from NALCO has been subjected for sieve analysis and milled to 42 nanometers using high energy ball mill. Red mud is used as a reinforcement material in Pure Aluminium matrix composite at 2%, 4%, and 6% weight at 100 microns level as well as 42 nano meters along with 4%Tungsten carbide by weight. Micro and Nano structured red mud powders, Tungsten carbide powder and Aluminium is mixed in a V-Blender, compacted at a pressure of 40 bar and samples are prepared by conventional sintering with vacuum as medium. In this current work, dry sliding wear characteristics at normal and heat treatment conditions are investigated with optimal combination of Aluminium, Tungsten carbide and different weight fractions of micro and nano structured red mud powder.

  11. Evaluation of titanium carbide metal matrix composites deposited via laser cladding

    Science.gov (United States)

    Cavanaugh, Daniel Thomas

    Metal matrix composites have been widely studied in terms of abrasion resistance, but a particular material system may behave differently as particle size, morphology, composition, and distribution of the hardening phase varies. The purpose of this thesis was to understand the mechanical and microstructural effects of combining titanium carbide with 431 series stainless steel to create a unique composite via laser cladding, particularly regarding wear properties. The most predominant effect in increasing abrasion resistance, measured via ASTM G65, was confirmed to be volume fraction of titanium carbide addition. Macrohardness was directly proportional to the amount of carbide, though there was an overall reduction in individual particle microhardness after cladding. The reduction in particle hardness was obscured by the effect of volume fraction carbide and did not substantially contribute to the wear resistance changes. A model evaluating effective mean free path of the titanium carbide particles was created and correlated to the measured data. The model proved successful in linking theoretical mean free path to overall abrasion resistance. The effects of the titanium carbide particle distributions were limited, while differences in particle size were noticeable. The mean free path model did not correlate well with the particle size, but it was shown that the fine carbides were completely removed by the coarse abrasive particles in the ASTM G65 test. The particle morphology showed indications of influencing the wear mode, but no statistical reduction was observed in the volume loss figures. Future studies may more specifically focus on particle morphology or compositional effects of the carbide particles.

  12. Micro-strain Evolution and Toughening Mechanisms in a Trimodal Al-Based Metal Matrix Composite

    Science.gov (United States)

    Zhang, Yuzheng; Topping, Troy D.; Yang, Hanry; Lavernia, Enrique J.; Schoenung, Julie M.; Nutt, Steven R.

    2015-03-01

    A trimodal metal matrix composite (MMC) based on AA (Al alloy) 5083 (Al-4.4Mg-0.7Mn-0.15Cr wt pct) was synthesized by cryomilling powders followed by compaction of blended powders and ceramic particles using two successive dual mode dynamic forgings. The microstructure consisted of 66.5 vol pct ultrafine grain (UFG) region, 30 vol pct coarse grain (CG) region and 3.5 vol pct reinforcing boron carbide particles. The microstructure imparted high-tensile yield strength (581 MPa) compared to a conventional AA 5083 (242 MPa) and enhanced ductility compared to 100 pct UFG Al MMC. The deformation behavior of the heterogeneous structure and the effects of CG regions on crack propagation were investigated using in situ scanning electron microscopy micro-tensile tests. The micro-strain evolution measured using digital image correlation showed early plastic strain localization in CG regions. Micro-voids due to the strain mismatch at CG/UFG interfaces were responsible for crack initiation. CG region toughening was realized by plasticity-induced crack closure and zone shielding of disconnected micro-cracks. However, these toughening mechanisms did not effectively suppress its brittle behavior. Further optimization of the CG distribution (spacing and morphology) is required to achieve toughness levels required for structural applications.

  13. Mathematical Modeling of Particle Segregation During Centrifugal Casting of Metal Matrix Composites

    Science.gov (United States)

    Balout, B.; Litwin, J.

    2012-04-01

    When a metal matrix composite undergoes centrifugal casting, the velocity, deceleration, displacement, and segregation of its particles are modeled according to changes in the centrifugal radius, as well as by variations in the molten metal viscosity as the temperature decreases during the cooling process. A cast aluminum alloy A356 reinforced by 10 V% of silicon carbide particles (SiC), with a median diameter of 12 μm, was used to conduct the experiments, and a mathematical modeling showed that the particles' volume fraction on the outer casting face varied according to whether the viscosity of the liquid metal used was constant or variable. If variations in viscosity during the cooling process are taken into account, then the volume fraction of the particles for a given time of centrifugation changes on the outer casting face, while it increases if the viscosity was constant. Modeling the particle segregation with variable viscosity produces results that are closer to those obtained with experiments than is the case when a constant viscosity is used. In fact, the higher the initial pouring and mold temperatures, the higher the effect of the viscosity variation on particle segregation.

  14. Investigation of Product Performance of Al-Metal Matrix Composites Brake Disc using Finite Element Analysis

    Science.gov (United States)

    Fatchurrohman, N.; Marini, C. D.; Suraya, S.; Iqbal, AKM Asif

    2016-02-01

    The increasing demand of fuel efficiency and light weight components in automobile sectors have led to the development of advanced material parts with improved performance. A specific class of MMCs which has gained a lot of attention due to its potential is aluminium metal matrix composites (Al-MMCs). Product performance investigation of Al- MMCs is presented in this article, where an Al-MMCs brake disc is analyzed using finite element analysis. The objective is to identify the potentiality of replacing the conventional iron brake disc with Al-MMCs brake disc. The simulation results suggested that the MMCs brake disc provided better thermal and mechanical performance as compared to the conventional cast iron brake disc. Although, the Al-MMCs brake disc dissipated higher maximum temperature compared to cast iron brake disc's maximum temperature. The Al-MMCs brake disc showed a well distributed temperature than the cast iron brake disc. The high temperature developed at the ring of the disc and heat was dissipated in circumferential direction. Moreover, better thermal dissipation and conduction at brake disc rotor surface played a major influence on the stress. As a comparison, the maximum stress and strain of Al-MMCs brake disc was lower than that induced on the cast iron brake disc.

  15. Macro-mechanical material model for fiber reinforced metal matrix composites

    CERN Document Server

    Banks-Sills, L

    1999-01-01

    The stress-strain behavior of a metal matrix composite reinforced with unidirectional, continuous and periodic fibers is investigated. Three-dimensional micro-mechanical analyses of a unit cell by means of the finite element method $9 and homogenization-localization are carried out. These calculations allow the determination of material behavior of the in-plane, as well as the fiber directions. The fibers are assumed to be elastic and the matrix elasto-plastic. $9 The matrix material is governed by a von Mises yield surface, isotropic hardening and an associated flow rule. With the aid of these analyses, the foundation to a macro-mechanical material model is presented which is employed to $9 consider an elementary problem. The model includes an anisotropic yield surface with isotropic hardening and an associated flow rule. A beam in bending containing square fibers under plane strain conditions is analyzed by means of $9 the model. Two cases are considered: one in which the fibers are symmetric with respect t...

  16. RF Plasma Torch System for Metal Matrix Composite Production in Nuclear Fuel Cladding

    Science.gov (United States)

    Holik, Eddie, III

    2007-10-01

    For the first time in 30 years, plans are afoot to build new fission power plants in the US. It is timely to develop technology that could improve the safety and efficiency of new reactors. A program of development for advanced fuel cycles and Generation IV reactors is underway. The path to greater efficiency is to increase the core operating temperature. That places particular challenges to the cladding tubes that contain the fission fuel. A promising material for this purpose is a metal matrix composite (MMC) in which ceramic fibers are bonded within a high-strength steel matrix, much like fiberglass. Current MMC technology lacks the ability to effectively bond traditional high-temperature alloys to ceramic strands. The purpose of this project is to design an rf plasma torch system to use titanium as a buffer between the ceramic fibers and the refractory outer material. The design and methods of using an rf plasma torch to produce a non-equilibrium phase reaction to bond together the MMC will be discussed. The effects of having a long lived fuel cladding in the design of future reactors will also be discussed.

  17. MOORA-Based Tribological Studies on Red Mud Reinforced Aluminum Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    S. Rajesh

    2013-01-01

    Full Text Available This paper presents the findings of an experimental investigation on the effects of applied load, sliding velocity, wt.% of reinforcement and hardness of the counterface material in dry sliding wear studies performed on red mud-based aluminum metal matrix composites (MMC. The specific wear rate and the coefficient of friction are considered as the output quality characteristics. Taguchi-based L9 orthogonal array has been used to accomplish the objective of the experimental study. Analysis of variance (ANOVA is employed to find the optimal setting and the effect of each parameter on the output performance characteristics. It has been observed that optimal factor setting for each output performance is different. In order to minimize the two responses simultaneously, multiobjective optimization based on ratio analysis (MOORA is adopted. MOORA revealed that the optimal combination of the dry sliding wear parameters for the multiperformance characteristics of the red mud based aluminium is the set normal load at 20 N, sliding velocity 3 m/s, % of reinforcement 20%, and counterface hardness of the material 58 HRC.

  18. Tool Wear, Surface Integrity and Dimensional Accuracy in Turning Al2124SiCp (45%wt Metal Matrix Composite using CBN and PCD Tools

    Directory of Open Access Journals (Sweden)

    Muguthu Joseph Njuguna

    2013-12-01

    Full Text Available The focus of this study is the turning of Al2124SiCp (45% wt Metal Matrix Composite using PCD, CBN-coated and CBN-uncoated tools. The machinability of Al2124SiCp (45% wt Metal Matrix Composite is evaluated by measurement of tool wear, surface finish and dimensional accuracy of the work-piece. Wear mechanisms and patterns of tools in turning of Al2124SiCp (45% wt Metal Matrix Composite are discussed. The experimental setup involved turning Al2124SiCp (45% wt 78.0 mm long and 31.8 mm diameter on a precision lathe at fixed feed rate, different depth of cut and cutting speed using PCD, CBN-coated and CBN-uncoated tools. The reinforcement of the matrix consists of SiC 5-8 µm in diameter. Experimental results reveal that abrasion and adhesion presented the most prevalent mode of wear among all the tools. Fracture was observed among CBN tools while chipping on PCD tools. Flank and crater wear were observed in all tools with flank wear more prevalent in both CBN-coated and CBN-uncoated. Wear among PCD tools was low as compared to CBN tools. Further analysis reveal that the outer layer of the CBN-coated tools wear off fast creating a good platform for adhesion of matrix material on to the tool. This further increases wear of the tool due to adhesive wear as the built-up edge breaks off from the tool. PCD tool presented better surface finish than CBN tools with CBN-coated performing better than CBN-uncoated. Due to high SiC content, discontinuous chips are formed which are also curled due to increase in temperature at cutting zone causing bimetallic effect on the chip. On dimensional accuracy it was observed that PCD tool produced lowest diameter error followed by CBN-uncoated and finally CBN-Coated. It is concluded that in machining Al2124SiCp (45% wt Metal Matrix Composite PCD tools are the best followed by CBN-coated and lastly CBN-uncoated.

  19. Production of ceramic nanoparticles through self-propagating high-temperature synthesis (SHS) and their introduction into a metallic matrix to form metal matrix composites (MMC)

    Science.gov (United States)

    Nuechterlein, Jacob

    Self-propagating high-temperature synthesis (SHS) is a self-sustaining combustion reaction of reactant powders typically in the form of compacted pellets to form a desired product species. The reactants are ignited in one or more locations by several different techniques. After ignition the reaction travels as a wave through the pellet exothermically converting the reactants into products as it propagates. In this case the products are formed as discrete ceramic particles of TiC, Al2O3 and SiC. The goal of this research was to reduce the size of the particles formed by this technique from a diameter of 1-5μm to less than 100nm with the goal of then incorporating these nanoparticles as reinforcements in Al metal matrix composites. To accomplish this, many different SHS principles were studied and their associated variables were changed to reduce the combustion temperature of each reacting system. Several of these systems were investigated and discarded for a number of reasons such as: low ignition or high combustion temperatures, dangerous reaction conditions, or undesirable product densities and morphologies. The systems chosen exhibited low material costs, low combustion temperatures, and a wide range of stabilities when lowering the reaction temperature. The reacting systems pursued were based around the aluminothermic reduction of TiO2 in the presence of carbon to form TiC and Al2O 3. The combustion temperature of this reaction was reduced from 2053ºC to less than 1100ºC, which had a corresponding effect on the particle size of the products, reducing the average diameter of the particles to less than 100nm. This was accomplished by providing high heating rates, controlling the green density and adding diluents to the reaction such as Al, TiC, SiC or Al2O3. Cooling experiments were also investigated, but the cooling rate was found to have no effect on the particle size.

  20. Al6061 Hybrid Metal Matrix Composite Reinforced with Alumina and Molybdenum Disulphide

    Directory of Open Access Journals (Sweden)

    G. Pitchayyapillai

    2016-01-01

    Full Text Available Aluminum Hybrid Reinforcement Technology is a response to the dynamic ever-increasing service requirement of industries such as transportation, aerospace, automobile, and marine, due to its attractive properties like high ductility, highly conductivity, light weight, and high strength to weight ratio. In this evolution, an attempt has been made to investigate the wear rate of Al6061 hybrid metal matrix composite reinforced with the hard ceramic alumina (4, 8, and 12 wt.% of Al2O3 and soft solid lubricant of molybdenum disulphide (2, 4, and 6 wt.% of MoS2 is fabricated by using stir casting method. The unlubricated pins on disc wear tests were conducted to examine the wear behaviour of Al6061/12 wt.% of Al2O3/MoS2 composites. The sliding wear tests were carried out at various loads of 15, 30, and 45 N, sliding velocity (1.25, 2.50, and 3.25 m/sec, and different MoS2 wt.% (2, 4, and 6 wt.%. In addition, the CNC turning experiments were conducted on Al6061/12 wt.% Al2O3/6 wt.% MoS2 using CNMG 120408 uncoated carbide cutting tool under cutting of 100, 150, and 200 m/min, feed of 0.1, 0.2, and 0.3 mm/rev, and depth of cut of 1, 1.5, and 2 mm.

  1. Fabrication of metal matrix composite by semi-solid powder processing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

  2. Simulation of the strain rate sensitive flow behavior of SiC-particulate reinforced aluminum metal matrix composites

    OpenAIRE

    Tirtom, İsmail; Güden, Mustafa; Yıldız, Hasan

    2008-01-01

    Strain rate dependent compression mechanical behavior of an SiC-particulate reinforced Al (2024-O) metal matrix composite (MMC) with different particle volume fractions was numerically investigated at various strain rates. Calculations were performed using axisymmetric finite element unit cell model, in which an elastic SiC particle was embedded inside a strain rate sensitive viscoplastic Al matrix. Stress–strain curves of Al matrix material were derived from Split Hopkinson Pressure Bar expe...

  3. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al2O3 ceramic particles

    Science.gov (United States)

    Cruz-Orea, A.; Morales, J. E.; Saavedra S, R.; Carrasco, C.

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al2O3 are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  4. Polymer-Derived In- Situ Metal Matrix Composites Created by Direct Injection of a Liquid Polymer into Molten Magnesium

    Science.gov (United States)

    Sudarshan; Terauds, Kalvis; Anilchandra, A. R.; Raj, Rishi

    2014-02-01

    We show that a liquid organic precursor can be injected directly into molten magnesium to produce nanoscale ceramic dispersions within the melt. The castings made in this way possess good resistance to tensile deformation at 673 K (400 °C), confirming the non-coarsening nature of these dispersions. Direct liquid injection into molten metals is a significant step toward inserting different chemistries of liquid precursors to generate a variety of polymer-derived metal matrix composites.

  5. Strain Rate Dependency of Bronze Metal Matrix Composite Mechanical Properties as a Function of Casting Technique

    Science.gov (United States)

    Brown, Lloyd; Joyce, Peter; Radice, Joshua; Gregorian, Dro; Gobble, Michael

    2012-07-01

    Strain rate dependency of mechanical properties of tungsten carbide (WC)-filled bronze castings fabricated by centrifugal and sedimentation-casting techniques are examined, in this study. Both casting techniques are an attempt to produce a functionally graded material with high wear resistance at a chosen surface. Potential applications of such materials include shaft bushings, electrical contact surfaces, and brake rotors. Knowledge of strain rate-dependent mechanical properties is recommended for predicting component response due to dynamic loading or impact events. A brief overview of the casting techniques for the materials considered in this study is followed by an explanation of the test matrix and testing techniques. Hardness testing, density measurement, and determination of the volume fraction of WC particles are performed throughout the castings using both image analysis and optical microscopy. The effects of particle filling on mechanical properties are first evaluated through a microhardness survey of the castings. The volume fraction of WC particles is validated using a thorough density survey and a rule-of-mixtures model. Split Hopkinson Pressure Bar (SHPB) testing of various volume fraction specimens is conducted to determine strain dependence of mechanical properties and to compare the process-property relationships between the two casting techniques. The baseline performances of C95400 bronze are provided for comparison. The results show that the addition of WC particles improves microhardness significantly for the centrifugally cast specimens, and, to a lesser extent, in the sedimentation-cast specimens, largely because the WC particles are more concentrated as a result of the centrifugal-casting process. Both metal matrix composites (MMCs) demonstrate strain rate dependency, with sedimentation casting having a greater, but variable, effects on material response. This difference is attributed to legacy effects from the casting process, namely

  6. Investigation of Friction Stir Welding and Laser Engineered Net Shaping of Metal Matrix Composite Materials

    Science.gov (United States)

    Diwan, Ravinder M.

    2002-01-01

    The improvement in weld quality by the friction stir welding (FSW) process invented by TWI of Cambridge, England, patented in 1991, has prompted investigation of this process for advanced structural materials including Al metal matrix composite (Al-MMC) materials. Such materials can have high specific stiffness and other potential beneficial properties for the extreme environments in space. Developments of discontinuous reinforced Al-MMCs have found potential space applications and the future for such applications is quite promising. The space industry has recognized advantages of the FSW process over conventional welding processes such as the absence of a melt zone, reduced distortion, elimination of the need for shielding gases, and ease of automation. The process has been well proven for aluminum alloys, and work is being carried out for ferrous materials, magnesium alloys and copper alloys. Development work in the FSW welding process for joining of Al-MMCs is relatively recent and some of this and related work can be found in referenced research publications. NASA engineers have undertaken to spear head this research development work for FSW process investigation of Al-MMCs. Some of the reported related work has pointed out the difficulty in fusion welding of particulate reinforced MMCs where liquid Al will react with SiC to precipitate aluminum carbide (Al4C3). Advantages of no such reaction and no need for joint preparation for the FSW process is anticipated in the welding of Al-MMCs. The FSW process has been best described as a combination of extrusion and forging of metals. This is carried out as the pin tool rotates and is slowly plunged into the bond line of the joint as the pin tool's shoulder is in intimate contact with the work piece. The material is friction-stirred into a quality weld. Al-MMCs, 4 in. x 12 in. plates of 0.25 in. (6.35mm) thickness, procured from MMCC, Inc. were butt welded using FSW process at Marshall Space Flight Center (MSFC) using

  7. Friction Stir Welding of Metal Matrix Composites for use in aerospace structures

    Science.gov (United States)

    Prater, Tracie

    2014-01-01

    Friction Stir Welding (FSW) is a relatively nascent solid state joining technique developed at The Welding Institute (TWI) in 1991. The process was first used at NASA to weld the super lightweight external tank for the Space Shuttle. Today FSW is used to join structural components of the Delta IV, Atlas V, and Falcon IX rockets as well as the Orion Crew Exploration Vehicle. A current focus of FSW research is to extend the process to new materials which are difficult to weld using conventional fusion techniques. Metal Matrix Composites (MMCs) consist of a metal alloy reinforced with ceramics and have a very high strength to weight ratio, a property which makes them attractive for use in aerospace and defense applications. MMCs have found use in the space shuttle orbiter's structural tubing, the Hubble Space Telescope's antenna mast, control surfaces and propulsion systems for aircraft, and tank armors. The size of MMC components is severely limited by difficulties encountered in joining these materials using fusion welding. Melting of the material results in formation of an undesirable phase (formed when molten Aluminum reacts with the reinforcement) which leaves a strength depleted region along the joint line. Since FSW occurs below the melting point of the workpiece material, this deleterious phase is absent in FSW-ed MMC joints. FSW of MMCs is, however, plagued by rapid wear of the welding tool, a consequence of the large discrepancy in hardness between the steel tool and the reinforcement material. This work characterizes the effect of process parameters (spindle speed, traverse rate, and length of joint) on the wear process. Based on the results of these experiments, a phenomenological model of the wear process was constructed based on the rotating plug model for FSW. The effectiveness of harder tool materials (such as Tungsten Carbide, high speed steel, and tools with diamond coatings) to combat abrasive wear is explored. In-process force, torque, and

  8. Developing scandium and zirconium containing aluminum boron carbide metal matrix composites for high temperature applications

    Science.gov (United States)

    Lai, Jing

    The study presented in this thesis focuses on developing castable, precipitation-strengthened Al--B4C metal matrix composites (MMCs) for high temperature applications. In the first part, B4C plates were immersed in liquid aluminum alloyed with Sc, Zr and Ti to investigate the interfacial reactions between B4C and liquid aluminum The influences of Sc, Zr and Ti on the interfacial microstructure in terms of individual and combined additions were examined. Results reveal that all three elements reacted with B4C and formed interfacial layers that acted as a diffusion barrier to limit the decomposition of B4C in liquid aluminum. The interfacial reactions and the reaction products in each system were identified. With the combined addition of Sc, Zr and Ti, most of the Ti was found to enrich at the interface, which not only offered appropriate protection of the B4C but also reduced the consumption of Sc and Zr at the interface. In the second part, Sc and Zr were introduced into Al-15vol.% B 4C composites presaturated by Ti, and eight experimental composites with different Sc and Zr levels were prepared via a conventional casting technique. It was found that Sc was involved in the interfacial reactions with B 4C that partially consume Sc. The Sc addition yielded considerable precipitation strengthening in the as-cast and peak aged conditions. To achieve an equivalent strengthening effect of Sc in binary Al-Sc alloys, approximately double the amount of Sc is required in Al-B4C composites. On the contrary, no major Zr reaction products were found at the interfaces and the major part of Zr remained in the matrix for the precipitation strengthening. The combination of Sc and Zr enhanced sthe precipitation strengthening. Two kinds of nanoscale precipitates, Al3Sc and Al3(Sc, Zr), were found in the as-cast microstructure and contributed to the increase in the matrix hardness. In the third part, all the experimental composites were isothermally aged at 300, 350, 400 and 450

  9. Hardness and Tensile Strength of Multifilamentary Metal-matrix Composite Superconductors for the Large Hadron Collider (LHC)

    CERN Document Server

    Scheuerlein, C; Leroy, D; Oberli, L; Rehmer, B

    2007-01-01

    Conventional indentation hardness measurements to obtain load independent Vickers hardness values for the different phases in multifilamentary superconducting (SC) wires are described. The concept of composite hardness is validated for a binary metal-matrix metal-filament Nb-Ti/Cu composite wire. The tensile materials properties of the individual wire components are estimated from their indentation hardness. The potential and limitations of this approach are critically discussed, based on a comparison with tensile test results obtained for wires and extracted Nb-Ti filaments.

  10. Improvement on ball-milling composite process of metal matrix micro-nanometer powder using nanosuspension as the precursor

    Science.gov (United States)

    Wang, Hongyu; Zhou, Jianzhong; Li, Xiangfeng; Shen, Qing; Cheng, Man

    2014-12-01

    The wet ball-milling preparation of metal matrix micro-nanometer powder using nanosuspension as the precursor can well solve the agglomeration of nanoscale component, but the micro-nanometer powder prepared by the method can hardly meet the requirement of powder feeding in laser cladding process and its composite effect is still not desirable enough. Aiming at the problem, the ball-milling composite process of metal matrix micro-nanometer powder using nanosuspension as the precursor was analyzed. It has been found that the morphological diversity of original micron powder is the main influencing factor of the deliverability and the composite effect of micro-nanometer powder. In addition, the deposition of the compounding powder in the bottom of ball-milling tank also has some negative influences on the composite effect. Accordingly, two improving measures namely the micron powder pretreatment with Ball Mill Reshaping + Screening and the additional stirring during ball-milling process are proposed and experimented. Results show that the micron powder pretreatment could significantly improve the composite effect and the deliverability of micro-nanometer powder, and the additional stirring could further improve the composite effect of micro-nanometer powder.

  11. Microstructure and damping behavior of SiCp/Gr/2024Al metal matrix composites by squeeze casting technology

    Institute of Scientific and Technical Information of China (English)

    LENG Jin-feng; WU Gao-hui

    2006-01-01

    SiCp/Gr/2024Al metal matrix composites were processed by squeeze casting technology. The microstructure of composites was observed by SEM and TEM, and the effects of graphite particulates and SiC particulates on the damping behaviors of composites were also investigated. The results show that the microstructure of composites was dense and homogeneous, without any interfacial reactivity among reinforcement/matrix interfaces. Compared with the damping capacity of 2024Al, the damping capacity of composites was enhanced significantly by addition of SiC or graphite particulates. The main damping mechanisms of SiCp/Al composites were ascribed to the dislocation damping, and those of SiCp/Gr/2024Al were attributed to the intrinsic damping and interface damping.

  12. Effect of reinforcement of AL-6063 with SiC on mechanical behavior and microstructure of metal matrix composites

    Directory of Open Access Journals (Sweden)

    M. K. Aravindan

    2014-03-01

    Full Text Available A phrase heard often in recent years, advanced composite materials like Al/SiC metal matrix composite is gradually becoming very important materials in auto and aerospace industries due to their superior properties. The present study examines the mechanical properties of aluminum (Al-6063/SiC Silicon carbide reinforced particles metal-matrix composites (MMCs by varying weight fractions of SiC. For this (Al-6063/SiC reinforced particles MMCs are fabricated by stir casting method at air atmosphere . The MMCs are prepared in the form of bars with varying the reinforced particles by weight fraction ranging from 2 %, 4 %, 6 %, 8 % and 10 %. The reinforced particles size of SiC is varying between 25-40 microns. The microstructure study shows that the distribution of particles becomes better with increasing weight fraction of SiC. The Mechanical properties like, Ultimate tensile strength (MPa, % Elongation, Hardness (HRB, Yield Strength (N.m are investigated on prepared specimens of MMCs. It was observed that the hardness of the composite is increased gradually from 2-6 % and drastically from 8-10%. The tensile strength and ultimate break load are increased with rising of reinforced weight fraction and the improvement varies between 15.8- 27 % and 2-15 % respectively.

  13. Wear and Friction Behavior of Stir Cast Al-TiB2 Metal Matrix Composites with Various Lubricants

    Directory of Open Access Journals (Sweden)

    S. Poria

    2016-12-01

    Full Text Available Al- TiB2 metal matrix composites are fabricated using stir cast method and its tribological characterization is done using three different lubricants. Tribological studies are performed in a multi-tribotester using block-on-roller configuration under 25-75 N loads and 400-600 rpm rotational speeds. Four different weight percentages of TiB2 are considered in this study. Comparison between dry condition and lubricated conditions is gleaned to differentiate wear and friction characteristics and SEM images are taken to fortify them. Lubricated conditions yield large reduction in wear and friction compared to dry condition.

  14. Thermal residual stresses and stress distributions under tensile and compressive loadings of short fiber reinforced metal matrix composites

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The thermal residual stresses and the stress distributions of short fiber reinforced metal matrix composite under tensile and compressive loadings were studied using large strain axisymmetric elasto-plastic finite element method. It is demonstrated that the thermal residual stresses can result in asymmetrical stress distributions and matrix plasticity. The thermal residual stresses decrease the stress transfer in tension and enhance the stress transfer in compression. The fiber volume fraction has more important effects on the thermal residual stresses and the stress distributions under tensile and compressive loadings than the fiber aspect ratio and the fiber end distance.

  15. Manufacturing techniques for titanium aluminide based alloys and metal matrix composites

    Science.gov (United States)

    Kothari, Kunal B.

    -sized titanium aluminide powders were rapidly consolidated to form near-net shape titanium aluminide parts in form of small discs and tiles. The rapidly consolidated titanium aluminide parts were found to be fully dense. The microstructure morphology was found to vary with consolidation conditions. The mechanical properties were found to be significantly dependent on microstructure morphology and grain size. Due to rapid consolidation, grain growth during consolidation was limited, which in turn led to enhanced mechanical properties. The high temperature mechanical properties for the consolidated titanium aluminide samples were characterized and were found to retain good mechanical performance up to 700°C. Micron-sized titanium aluminide powders with slightly less Aluminum and small Nb, and Cr additions were rapidly consolidated into near-net shape parts. The consolidated parts were found to exhibit enhanced mechanical performance in terms of ductility and yield strength. The negative effect of Oxygen on the flexural strength at high temperatures was found to be reduced with the addition of Nb. In an effort to further reduce the grain size of the consolidated titanium aluminide samples, the as-received titanium aluminide powders were milled in an attrition mill. The average powder particle size of the powders was reduced by 60% after milling. The milled powders were then rapidly consolidated. The grain size of the consolidated parts was found to be in the sub-micrometer range. The mechanical properties were found to be significantly enhanced due to reduction of grain size in the sub-micrometer range. In order to develop a metal matrix composite based on titanium aluminide matrix reinforced with titanium boride, an experiment to study the effect of rapid consolidation on titanium diboride powders was conducted. Micron-sized titanium diboride powders were consolidated and were found to be 93% dense and exhibited minimal grain growth. The low density of the consolidated part was

  16. On the Role of Processing Parameters in Producing Recycled Aluminum AA6061 Based Metal Matrix Composite (MMC-AlR) Prepared Using Hot Press Forging (HPF) Process

    Science.gov (United States)

    Ahmad, Azlan; Lajis, Mohd Amri

    2017-01-01

    Solid-state recycling, which involves the direct recycling of scrap metal into bulk material using severe plastic deformation, has emerged as a potential alternative to the conventional remelting and recycling techniques. Hot press forging has been identified as a sustainable direct recycling technique that has fewer steps and maintains excellent material performance. An experimental investigation was conducted to explore the hardness and density of a recycled aluminum-based metal matrix composite by varying operating temperature and holding time. A mixture of recycled aluminum, AA6061, and aluminum oxide were simultaneously heated to 430, 480, and 530 °C and forged for 60, 90, and 120 min. We found a positive increase in microhardness and density for all composites. The hardness increased approximately 33.85%, while density improved by about 15.25% whenever the temperature or the holding time were increased. Based on qualitative analysis, the composite endures substantial plastic deformation due to the presence of hardness properties due to the aluminum oxide embedded in the aluminum matrix. These increases were significantly affected by the operating temperature; the holding time also had a subordinate role in enhancing the metal matrix composite properties. Furthermore, in an effort to curb the shortage of primary resources, this study reviewed the promising performance of secondary resources produced by using recycled aluminum and aluminum oxide as the base matrix and reinforcement constituent, respectively. This study is an outline for machining practitioners and the manufacturing industry to help increase industry sustainability with the aim of preserving the Earth for our community in the future. PMID:28925963

  17. Wear performance optimization of stir cast Al-TiB2 metal matrix composites using Taguchi design of experiments

    Science.gov (United States)

    Poria, Suswagata; Sahoo, Prasanta; Sutradhar, Goutam

    2016-09-01

    The present study outlines the use of Taguchi parameter design to minimize the wear performance of Al-TiB2 metal matrix composites by optimizing tribological process parameters. Different weight percentages of micro-TiB2 powders with average sizes of 5-40 micron are incorporated into molten LM4 aluminium matrix by stir casting method. The wear performance of Al-TiB2 composites is evaluated in a block-on-roller type Multitribo tester at room temperature. Three parameters viz. weight percentage of TiB2, load and speed are considered with three levels each at the time of experiment. A L27 orthogonal array is used to carry out experiments accommodating all the factors and their levels including their interaction effects. Optimal combination of parameters for wear performance is obtained by Taguchi analysis. Analysis of variance (ANOVA) is used to find out percentage contribution of each parameter and their interaction also on wear performance. Weight percentage of TiB2 is forced to be the most effective parameter in controlling wear behaviour of Al-TiB2 metal matrix composite.

  18. The Influence of the Particle Size on the Adhesion Between Ceramic Particles and Metal Matrix in MMC Composites

    Science.gov (United States)

    Jarzabek, Dariusz M.; Chmielewski, Marcin; Dulnik, Judyta; Strojny-Nedza, Agata

    2016-08-01

    This study investigated the influence of the particle size on the adhesion force between ceramic particles and metal matrix in ceramic-reinforced metal matrix composites. The Cu-Al2O3 composites with 5 vol.% of ceramic phase were prepared by a powder metallurgy process. Alumina oxide powder as an electrocorundum (Al2O3) powder with different particle sizes, i.e., fine powder <3 µm and coarse powder of 180 µm was used as a reinforcement. Microstructural investigations included analyses using scanning electron microscopy with an integrated EDS microanalysis system and transmission microscopy. In order to measure the adhesion force (interface strength), we prepared the microwires made of the investigated materials and carried out the experiments with the use of the self-made tensile tester. We have observed that the interface strength is higher for the sample with coarse particles and is equal to 74 ± 4 MPa and it is equal to 68 ± 3 MPa for the sample with fine ceramic particles.

  19. Investigation of Mechanical Properties of Aluminium Based Metal Matrix Composites Reinforced With Sic & Al2O3

    Directory of Open Access Journals (Sweden)

    Kamaal Haider

    2015-09-01

    Full Text Available Present study is focused on the fabrication of aluminium 6061 based metal matrix composites, Reinforced with silicon carbide and Al2O3 by stir casting technique. The percentage of one reinforcement particulate is kept constant and varying other and vice versa, namely typeI and typeII composites. The various mechanical tests like tensile strength test, hardness test, wear test and Impact strength performed on the samples obtained by stir casting technique for comparison purpose. The result indicated that the developed method is quite successful and there is an increase in the value of tensile strength, hardness value and Impact strength of newly developed composite having (SiC + Al2O3 particulates in comparison to the Aluminium.

  20. Investigation of Effect of Graphite Particles on Drillability of Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    Saravanakumar ARUNACHALAM

    2016-09-01

    Full Text Available The present article investigates the effect of graphite particles in the drilling of hybrid aluminium matrix composites (AMCs using TiN coated carbide drills. Materials used for the present investigation are Al6063-aluminum alloy reinforced with alumina of size 20 microns and graphite of an average size 75 microns, which are produced through stir casting method. Experiments are conducted based on Taguchi’s method L27 orthogonal array on a vertical machining centre. A model is developed to correlate the drilling parameters with burr height and surface roughness using regression analysis. The results indicate that the developed model is suitable for prediction of burr height and surface roughness in drilling of hybrid AMCs.The influence of different parameters on Surface roughness and burr height of Al6063/Al2O3p/Grp composites has been analyzed through ANOVA table and contour graphs.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.9724

  1. Effect of stress ratio and frequency on fatigue crack growth rate of 2618 aluminium alloy silicon carbide metal matrix composite

    Indian Academy of Sciences (India)

    Nirbhay Singh; Ram Khelawan; G N Mathur

    2001-04-01

    Effect of stress ratio and frequency on the fatigue crack propagation of 2618 aluminium alloy–silicon carbide composite were investigated at ambient temperature. With the first set of specimens, the fatigue crack growth rates were studied at three frequencies of 1 Hz, 5 Hz and 10 Hz at a stress ratio of 0.1 whereas the effects of stress ratios of 0.1, 0.25 and 0.50 were studied with the second set of specimens. The study showed that the fatigue crack propagation behaviour of this metal matrix composite was influenced to an appreciable extent by the stress ratio, but not by the fatigue frequencies used in this investigation.

  2. A new macroscopically anisotropic pressure dependent yield function for metal matrix composite based on strain gradient plasticity for the microstructure

    DEFF Research Database (Denmark)

    Azizi, Reza; Legarth, Brian Nyvang; Niordson, Christian Frithiof

    2013-01-01

    Metal matrix composites with long aligned elastic fibers are studied using an energetic rate independent strain gradient plasticity theory with an isotropic pressure independent yield function at the microscale. The material response is homogenized to obtain a conventional macroscopic model...... that exhibits anisotropic yield properties with a pressure dependence. At the microscale free energy includes both elastic strains and plastic strain gradients, and the theory demands higher order boundary conditions in terms of plastic strain or work conjugate higher order tractions. The mechanical response...... of the composite is inclined compared to a standard pressure independent yield surfaces. The evolution of the macroscopic yield surface is investigated by quantifying both anisotropic hardening (expansion) and kinematic hardening (translation), where the coefficients of anisotropy and the Bauschinger stress...

  3. Specimen Preparation for Metal Matrix Composites with a High Volume Fraction of Reinforcing Particles for EBSD Analysis

    Science.gov (United States)

    Smirnov, A. S.; Belozerov, G. A.; Smirnova, E. O.; Konovalov, A. V.; Shveikin, V. P.; Muizemnek, O. Yu.

    2016-07-01

    The paper deals with a procedure of preparing a specimen surface for the EBSD analysis of a metal matrix composite (MMC) with a high volume fraction of reinforcing particles. Unlike standard procedures of preparing a specimen surface for the EBSD analysis, the proposed procedure is iterative with consecutive application of mechanical and electrochemical polishing. This procedure significantly improves the results of an indexed MMC matrix in comparison with the standard procedure of specimen preparation. The procedure was verified on a MMC with pure aluminum (99.8% Al) as the matrix, SiC particles being used as reinforcing elements. The average size of the SiC particles is 14 μm, and their volume fraction amounts to 50% of the total volume of the composite. It has been experimentally found that, for making the EBSD analysis of a material matrix near reinforcing particles, the difference in height between the particles and the matrix should not exceed 2 µm.

  4. Superplasticity in ceramic and metal matrix composites and the role of grain size, segregation, interfaces, and second phase morphology

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Nieh, T.G.

    1992-10-01

    Structural ceramics and ceramic composites have been shown to exhibit superplasticity in recent times and this discovery has attracted tremendous interest. Although the number of ceramics exhibits superplasticity is now quite large, there are gaps in understanding the requirements for superplasticity in ceramics. Also, superplastic behavior at very high strain rates (1 s{sup {minus}1}) in metallic-based materials is an area of increasing research. In this case, the phenomenon has been observed quite extensively in aluminum alloy-based metal matrix composites and mechanically alloyed aluminum- and nickel-based materials. Again, the details of the structural requirements of this phenomenon are not yet understood. In the present paper, experimental results on superplasticity in ceramic-based materials and on high strain rate behavior in metallic-based materials are presented. The roles of grain size, grain boundary and interface chemistry, and second phase morphology and compatibility with the matrix material will be emphasized.

  5. Microwave Rapid Sintering of Al-Metal Matrix Composites: A Review on the Effect of Reinforcements, Microstructure and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Penchal Reddy Matli

    2016-06-01

    Full Text Available Aluminum metal matrix composites (AMMCs are light-weight materials having wide-spread use in the automobile and aerospace industries due to their attractive physical and mechanical properties. The promising mechanical properties of AMMCs are ascribed to the size and distribution of the reinforcement, as well as to the grain size of the matrix. Microwave rapid sintering involves internal heating of aluminum compacts by passing microwave energy through them. The main features of the microwave sintering technique are a short processing time and a low energy consumption. The aim of this review article is to briefly present the microwave rapid sintering process and to summarize the recent published work on the sintering and properties of pure Al and Al-based matrix composites containing different reinforcements.

  6. Crack initiation and propagation behavior of WC particles reinforced Fe-based metal matrix composite produced by laser melting deposition

    Science.gov (United States)

    Wang, Jiandong; Li, Liqun; Tao, Wang

    2016-08-01

    It is generally believed that cracks in metal matrix composites (MMC) parts manufacturing are crucial to the reliable material properties, especially for the reinforcement particles with high volume fraction. In this paper, WC particles (WCp) reinforced Fe-based metal matrix composites (WCp/Fe) were manufactured by laser melting deposition (LMD) technology to investigate the characteristics of cracks formation. The section morphology of composites were analyzed by optical microscope (OM), and microstructure of WCp, matrix and interface were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), in order to study the crack initiation and propagation behavior under different laser process conditions. The temperature of materials during the laser melting deposition was detected by the infrared thermometer. The results showed that the cracks often appeared after five layers laser deposition in this experiment. The cracks crossed through WC particles rather than the interface, so the strength of interface obtained by the LMD was relatively large. When the thermal stress induced by high temperature gradient during LMD and the coefficient of thermal expansion mismatch between WC and matrix was larger than yield strength of WC, the cracks would initiate inside WC particle. Cracks mostly propagated along the eutectic phases whose brittleness was very large. The obtained thin interface was beneficial to transmitting the stress from particle to matrix. The influence of volume fraction of particles, laser power and scanning speed on cracks were investigated. This paper investigated the influence of WC particles size on cracks systematically, and the smallest size of cracked WC in different laser processing parameters was also researched.

  7. Development of scalable methods for the utilization of multi-walled carbon nanotubes in polymer and metal matrix composites

    Science.gov (United States)

    Vennerberg, Danny Curtis

    traditional fiber-reinforced composites. The latter part of this thesis work explores a new method of producing BP comprised of oriented nanotubes through the use of a modified Taylor-Couette setup capable of simultaneously shearing and filtering an aqueous MWCNT dispersion. BP produced with this setup exhibited anisotropic electrical and mechanical properties as a result of the nanotube alignment. Finally, a new technique for producing MWCNT metal matrix composites was developed using the nanotubes as the heating element and carbon source in a microwave-assisted carbothermic reduction of copper oxide. The extremely rapid heating of MWCNTs upon microwave irradiation allowed Cu-MWCNT composites to be produced in times on the order of a minute. Because this approach requires none of the specialized equipment generally used in metal matrix composite processing, it has promise as a scalable fabrication technique.

  8. In-situ deformation studies of an aluminum metal-matrix composite in a scanning electron microscope

    Science.gov (United States)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Tensile specimens made of a metal-matrix composite (cast and extruded aluminum alloy-based matrix reinforced with Al2O3 particulate) were tested in situ in a scanning electron microscope equipped with a deformation stage, to directly monitor the crack propagation phenomenon. The in situ SEM observations revealed the presence of microcracks both ahead of and near the crack-tip region. The microcracks were primarily associated with cracks in the alumina particles. The results suggest that a region of intense deformation exists ahead of the crack and corresponds to the region of microcracking. As the crack progresses, a region of plastically deformed material and associated microcracks remains in the wake of the crack.

  9. Effect of thermal residual stresses on yielding behavior under tensile or compressive loading of short fiber reinforced metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    丁向东; 连建设; 江中浩; 孙军

    2001-01-01

    Using large strain two-dimension axisymmetric elasto-plastic finite element method and the modified law of mixture, the effects of thermal residual stresses on the yielding behavior of short fiber reinforced metal matrix composite and their dependencies on the material structure parameters (fiber volume fraction, fiber aspect ratio and fiber end distance) were studied. It is demonstrated that the stress-strain partition parameter can be used to describe the stress transfer from the matrix to the fiber. The variation of the second derivation of the stress-strain partition parameter can be used to determine the elastic modulus, the proportion limit, the initial and final yield strengths. In the presence of thermal residual stress, these yielding properties are asymmetric and are influenced differently by the material structure parameters under tensile and compressive loadings.

  10. General Motors Corporation and Pacific Northwest Laboratory staff exchange: Inspection of case hardened steels and metal-matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Good, M.S. [Pacific Northwest Lab., Richland, WA (United States); Rogers, D.D. [General Motors Corp., Saginaw, MI (United States). Saginaw Div.

    1993-10-01

    Staff exchanges, such as the one described in this report, are intended to facilitate communication and collaboration among scientists and engineers at Department of Energy (DOE) laboratories, in US industry, and academia. Funding support for these exchanges is provided by the DOE, Office of Energy Research, Laboratory Technology Transfer Program. The exchanges offer the opportunity for the laboratories to transfer technology and expertise to industry, gain a perspective on industry`s problems, and develop the basis for further cooperative efforts through Cooperative Research and Development Agreements (CRADAs) or other mechanisms. The objectives of this report were as follows: for Pacific Northwest Laboratory (PNL) staff to present technology to General Motors (GM) staff on nondestructive measurement of hardened steel components and uniformity of particle dispersion in metal-matrix composites for evaluation for possible application in GM`s manufacturing processes; for GM staff to discuss with PNL staff common manufacturing processes, metallurgy, and flaw criteria for hardening of various components and manufacturing of metal-matrix composites; to provide an initial step in building a long-term collaborative relationship between PNL and GM. Information in this report on the staff exchange of PNL staff with GM Corporation includes the purpose and objectives, a summary of activities, significant accomplishments, significant problems, industry benefits realized, recommended follow-on work and potential benefits from that work, and three appendixes. Appendix A is a description of ultrasonic backscatter technology and its applications to the two nondestructive inspection interests defined by GM. Appendix B is a list of key contacts and the schedule of activities pertaining to the staff exchange. Appendix C is an article from American Society for Metals News relating to sensor needs.

  11. Development of an in-situ synthesized multi-component reinforced Al–4.5%Cu–TiC metal matrix composite by FAS technique – Optimization of process parameters

    Directory of Open Access Journals (Sweden)

    Biswajit Das

    2016-03-01

    Full Text Available In the present investigation, an in-situ multi-component reinforced aluminium copper alloy based metal matrix composite was fabricated by the flux assisted synthesis (FAS technique. It was found from the optical microscopy analysis that TiC particles are formed in the composite. Further the present research investigates the feasibility and dry machining characteristics of Al–4.5%Cu/5TiC metal matrix composite in CNC milling machine using uncoated solid carbide end mill cutter. The effect of the machining parameters such as feed, cutting speed, depth of cut on the response parameters such as cutting force and COM is determined by using analysis of variance (ANOVA. From the analysis it was found that cutting speed and depth of cut played a major role in affecting cutting force. Multi output optimization of the process was carried out by the application of the Taguchi method with fuzzy logic, and the confirmatory test has revealed the accuracy of the developed model. For predicting the response parameters, regression equations were developed and verified with a number of test cases and it was observed that the percentage error for both responses is less than ±3%, which indicates there is a close agreement between the predicted and the measured results.

  12. EVALUATION & COMPARISION OF MECHANICAL PROPERTIES OF ALUMINIUM ALLOY 5052 REINFORCED WITH SILICONCARBIDE, GRAPHITE AND FLY ASH HYBRID METAL MATRIX COMPOSITES

    Directory of Open Access Journals (Sweden)

    ANKUSH SACHDEVA

    2013-10-01

    Full Text Available The engineering fraternity has always been looking forward to develop an outstanding and wonder-materials which would fit the ever-changing demands of the world. In order to fullfill the demands various newdiscoveries have been made by scientists, engineers and resrearchers. In todays competitive world many, materials have been tried for various unexplored conditions , but the never ending demand of the world encourages the researchers to develop the new material. Now the researchers are preparing the material by the combination of different materials called hybrid composite material.. Metal Matrix Composites (MMCs have emerged as a class of materials suitable for structural, aerospace, automotive, electronic, thermal and wearapplications owing to their advantages over the conventional materials. The present study was taken up to explore the possibility of using different reinforcements (silicon carbide, fly ash and graphite to enhance the properties of aluminium alloy (Al5052 composites. Different samples were prepared from the aluminium withvarying reinforcement composition. The mechanical properties studied after the experiment were strength, hardness and elongation.Further, these composites were characterized with the help of, mechanical testing and scanning electron microscopy.

  13. Corrosion and wear resistance of titanium- and aluminum-based metal matrix composites fabricated by direct metal laser deposition

    Science.gov (United States)

    Waldera, Benjamin L.

    Titanium- and Aluminum-based metal matrix composites (MMC) have shown favorable properties for aerospace applications such as airframes, reinforcement materials and joining elements. In this research, such coatings were developed by direct metal laser deposition with a powder-fed fiber coupled diode laser. The MMC formulations consisted of pure titanium and aluminum matrices with reinforcing powder blends of chromium carbide and tungsten carbide nickel alloy. Two powder formulations were investigated for each matrix material (Ti1, Ti2, Al1 and Al2). Titanium based composites were deposited onto a Ti6Al4V plate while aluminum composites were deposited onto AA 7075 and AA 5083 for Al1 and Al2, respectively. Microstructures of the MMCs were studied by optical and scanning electron microscopy. The hardness and reduced Young's modulus (Er) were assessed through depth-sensing instrumented nanoindentation. microhardness (Vickers) was also analyzed for each composite. The corrosion resistance of the MMCs were compared by monitoring open circuit potential (OCP), polarization resistance (Rp) and potentiodynamic polarization in 0.5 M NaCl to simulate exposure to seawater. The Ti-MMCs demonstrated improvements in hardness between 205% and 350% over Ti6Al4V. Al-MMCs showed improvements between 47% and 79% over AA 7075 and AA 5083. The MMCs showed an increase in anodic current density indicating the formation of a less protective surface oxide than the base metals.

  14. Optimization of mechanical properties of Al-metal matrix composite produced by direct fusion of beverage cans

    Energy Technology Data Exchange (ETDEWEB)

    Carrasco, C., E-mail: ccarrascoc@udec.cl [Department of Materials Engineering, University of Concepción, Edmundo Larenas 270, Concepción (Chile); Inzunza, G.; Camurri, C.; Rodríguez, C. [Department of Materials Engineering, University of Concepción, Edmundo Larenas 270, Concepción (Chile); Radovic, L. [Department of Chemical Engineering, University of Concepción, Edmundo Larenas 129, Concepción (Chile); Department of Energy and Geo-Environmental Engineering, Pennsylvania State University, University Park, PA 16802 (United States); Soldera, F.; Suarez, S. [Department of Materials Science, Saarland University, Campus D3.3, 66123 Saarbrücken (Germany)

    2014-11-03

    The collection of used beverage cans is limited in countries where they are not fabricated; their low value does not justify the extra charge of exporting them for further processing. To address this increasingly serious problem, here we optimize the properties of an aluminum metal matrix composite (Al-MMC) obtained through direct fusion of beverage cans by using the slag generated in the melting process as reinforcement. This method consists of a modified rheocasting process followed by thixoforming. Our main operational variable is the shear rate applied to a semi-solid bath, subsequent to which a suitable heat treatment (T8) is proposed to improve the mechanical properties. The microstructure, the phases obtained and their effect on composite mechanical properties are analyzed. The composite material produced has, under the best conditions, a yield stress of 175 MPa and a tensile strength of 273 MPa. These results demonstrate that the proposed process does indeed transform the used beverage cans into promising composite materials, e.g., for structural applications.

  15. A simple laminate theory using the orthotropic viscoplasticity theory based on overstress. I - In-plane stress-strain relationships for metal matrix composites

    Science.gov (United States)

    Krempl, Erhard; Hong, Bor Zen

    1989-01-01

    A macromechanics analysis is presented for the in-plane, anisotropic time-dependent behavior of metal matrix laminates. The small deformation, orthotropic viscoplasticity theory based on overstress represents lamina behavior in a modified simple laminate theory. Material functions and constants can be identified in principle from experiments with laminae. Orthotropic invariants can be repositories for tension-compression asymmetry and for linear elasticity in one direction while the other directions behave in a viscoplastic manner. Computer programs are generated and tested for either unidirectional or symmetric laminates under in-plane loading. Correlations with the experimental results on metal matrix composites are presented.

  16. EFFECT OF AGING ON MECHANICAL AND WEAR PROPERTIES OF BERYL PARTICULATE REINFORCED METAL MATRIX COMPOSITES

    Directory of Open Access Journals (Sweden)

    H. N. REDDAPPA

    2014-08-01

    Full Text Available This paper describes the study of effect of aging on mechanical and wear properties of ‘hot rolled’ Al6061-10% wt. of beryl particulate reinforced composites produced by stir casting have been examined. The result shows that hardness and tensile strength of ‘90% hot rolled and aged’ composites were increased by 10.28% and 3.78% as compared to ‘hot rolled’ composites respectively. The ‘hot rolled and aged’ composite shows significant decrease in specific wear rate when compared to that of ‘hot rolled’ composites.

  17. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    Science.gov (United States)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  18. Microhardness and wear behaviour of surface modified Ti6Al4V/Zr-TiC metal matrix composite for advanced material

    CSIR Research Space (South Africa)

    Popoola, API

    2012-12-01

    Full Text Available Surface modification of titanium alloy (Ti-6Al-4V) was made using a Rofin Sinar 4 kW Nd: YAG laser. A laser multi-track 50% overlapping process was employed to produce Zr and Zr-TiC metal matrix composite (MMC) coatings on Ti6Al4V substrate...

  19. Effect of Size, Content and Shape of Reinforcements on the Behavior of Metal Matrix Composites (MMCs) Under Tension

    Science.gov (United States)

    Paknia, A.; Pramanik, A.; Dixit, A. R.; Chattopadhyaya, S.

    2016-10-01

    The objective of this research was to investigate the mechanical behavior of metal matrix composites (MMCs) 6061 aluminum, reinforced with silicon carbide particles, under unidirectional tensile loading by finite element analysis. The effects of particle's shape, size and content on the tensile properties of the composites were studied and compared with each other. In addition, stress and strain distributions and possible particle fracture or debonding were investigated. It was found that, among different shapes, a certain shape of reinforcement particle provided better tensile properties for MMCs and, within each shape category, composites with smaller particle size and higher particle content (20%) also showed better properties. It was also found that when the reinforcement content was 10%, the effects of shape and size of the particles were negligible. Not only interfacial length between the reinforcement and matrix materials, but also state of matrix material, due to the presence of the reinforcement particles, affected the stiffness of the MMCs. In almost all of the cases, except for MMCs with triangular particles, when the stress increased, with the increase in the applied positive displacement, the stress distributions remained unchanged.

  20. Effect of aging parameters on the micro structure and properties of ZA-27/aluminite metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, S.C.; Sastry, Shanta; Krishna, M

    2002-11-18

    The effect of heat treatment and aging at various temperatures for different intervals of time on the microstructure of ZA-27 matrix alloy and aluminite particulate reinforced ZA-27 alloy metal matrix composites (MMCs) has been studied using micro hardness, electrical resistivity, X-ray diffraction and differential scanning calorimetry (DSC) data. The composite samples were aged at 32, 80, 180, and 250 deg. C after solutionizing at 320 deg. C for 3 h followed by cold water quenching. The micro hardness values showed an initial increase reaching a peak value which was followed by a reduction in hardness values with increase in aging time. The trend followed by electrical resistivity was very similar to that of hardness. Further, the time to reach peak hardness decreased with increase in the weight percentage of the reinforcement. These results indicated that the aging and precipitation kinetics in the matrix alloy are significantly accelerated due to the presence of particulate reinforcement. Changes in the properties of the composites during aging are explained on the basis of micro structural alterations caused by the heat treatment.

  1. Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

    Directory of Open Access Journals (Sweden)

    Mahmoud M. Tash

    2016-06-01

    Full Text Available In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15% into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  2. Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

    Science.gov (United States)

    Tash, Mahmoud M.; Mahmoud, Essam R. I.

    2016-01-01

    In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15%) into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD) pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature. PMID:28773564

  3. Corrosion behaviour of TiB2 reinforced aluminium based in situ metal matrix composites

    Directory of Open Access Journals (Sweden)

    G.S. Pradeep Kumar

    2016-09-01

    Full Text Available This paper focuses on corrosion characteristics of cast and forged aluminium 6061 based composites reinforced with TiB2 particles. Composites were synthesised by in situ technique using potassium hexafluorotitanate salt (K2TiF6 and potassium tetrafluroborate (KBF4 halide salts by stir casting route at a temperature of 850 °C. Cast aluminium alloy and its in situ composites were subjected to open die drop forging at a temperature of 500 °C. Both cast and forged alloy 6061 and in situ composites were then subjected to microstructure studies, salt spray test. Salt spray test was conducted as per ASTM B117 standard test procedure using 5% sodium chloride test solution. Result reveals that, forged alloy and its in situ composites exhibited improved corrosion resistance compared to cast ones.

  4. An analytical/numerical correlation study of the multiple concentric cylinder model for the thermoplastic response of metal matrix composites

    Science.gov (United States)

    Pindera, Marek-Jerzy; Salzar, Robert S.; Williams, Todd O.

    1993-01-01

    The utility of a recently developed analytical micromechanics model for the response of metal matrix composites under thermal loading is illustrated by comparison with the results generated using the finite-element approach. The model is based on the concentric cylinder assemblage consisting of an arbitrary number of elastic or elastoplastic sublayers with isotropic or orthotropic, temperature-dependent properties. The elastoplastic boundary-value problem of an arbitrarily layered concentric cylinder is solved using the local/global stiffness matrix formulation (originally developed for elastic layered media) and Mendelson's iterative technique of successive elastic solutions. These features of the model facilitate efficient investigation of the effects of various microstructural details, such as functionally graded architectures of interfacial layers, on the evolution of residual stresses during cool down. The available closed-form expressions for the field variables can readily be incorporated into an optimization algorithm in order to efficiently identify optimal configurations of graded interfaces for given applications. Comparison of residual stress distributions after cool down generated using finite-element analysis and the present micromechanics model for four composite systems with substantially different temperature-dependent elastic, plastic, and thermal properties illustrates the efficacy of the developed analytical scheme.

  5. Erosion Characteristics of Aluminum-based Metal Matrix Composites in Slurry Environments

    Institute of Scientific and Technical Information of China (English)

    Tu Jiangping

    2000-01-01

    The erosion resistance of the Al18B4O33 whisker reinforced AC4C Al composites in water and saline slurry were investigated using a jet-in-slit rig. Erosion tests were performed at slurry velocities between 6.4 m/s to 15.2 m/s and at normal impact angle. The detachment of flake and dislodgement of whisker were identified as the major mechanisms of material removal in slurry environments. The composites showed better erosion resistance due to the protection of the matrix by the whisker at low slurry velocities. Because of reduced fracture strain, the erosion rates of the composites were generally greater than that of the unreinforced alloy at high slurry velocities. Owing to interfacial reaction which resulted in decrease in hardness and fracture strain,the T6 treatment for the composites had a deleterious influence on the erosion resistance. By considering the material removal processes in the water slurry, a simple rationalization of the inverse dependence of slurry erosion rate on Hεf was obtained. In the saline slurry, there exists a strong synergistic effect between erosion and corrosion. The volume loss of the composites was enhanced through cracking of flakes and detaching of whisker induced by stress and corrosion.

  6. EFFECT OF SOLUTIONIZING ON DRY SLIDING WEAR OF AL2024-BERYL METAL MATRIX COMPOSITE

    Directory of Open Access Journals (Sweden)

    Abdul Sharief

    2012-12-01

    Full Text Available In the present investigation, Al2024–Beryl particulate composites were fabricated by stir casting by varying the weight percentage of beryl particulates from 0 wt% to 10 wt% in steps of 2 wt%. The cast Al2024 alloy and its composites have been subjected to solutionizing treatment at a temperature of 495°C for 2 hrs, followed by ice quenching. Microstructural studies were carried out to determine the nature of the structure. The Brinell hardness test was conducted on both the Al2024 alloy and its composites before and after solutionizing. Pin-on disc wear tests were conducted to examine the wear behavior of the Al2024 alloy and its composites. Sliding wear tests were conducted at various applied loads, sliding velocities and sliding distances. The results reveal that the wear rate of the composites is lower than that of the matrix alloy. The wear rate increased with an increasing applied load and sliding distance, and decreased with increasing sliding velocity.

  7. Neutron diffraction measurements and modeling of residual strains in metal matrix composites

    Science.gov (United States)

    Saigal, A.; Leisk, G. G.; Hubbard, C. R.; Misture, S. T.; Wang, X. L.

    1996-01-01

    Neutron diffraction measurements at room temperature are used to characterize the residual strains in tungsten fiber-reinforced copper matrix, tungsten fiber-reinforced Kanthal matrix, and diamond particulate-reinforced copper matrix composites. Results of finite element modeling are compared with the neutron diffraction data. In tungsten/Kanthal composites, the fibers are in compression, the matrix is in tension, and the thermal residual strains are a strong function of the volume fraction of fibers. In copper matrix composites, the matrix is in tension and the stresses are independent of the volume fraction of tungsten fibers or diamond particles and the assumed stress free temperature because of the low yield strength of the matrix phase.

  8. Preparation of carbon nanotube composite material with metal matrix by electroplating

    Institute of Scientific and Technical Information of China (English)

    AN Bai-gang; LI Li-xiang; Li Hong-xi

    2005-01-01

    It is demonstrated that the nickel can be deposited directly on the surface of carbon nanotubes without pre-sensitization by Sn2+ and Pd2+ in a watt bath containing suspended nanotubes by electroplating. The nickel is deposited as spherical nanoparticle on the nanotubes. By increasing reaction time, the carbon nanotube is fully coated with nickel. A probable model, which represents the formation process of carbon nanotube-nickel composites by electroplating, is presented. The results show that this method is efficient and simple for preparing carbon nanotube-metal composite.

  9. Microstructural Evolution in Laser Deposited Nickel-Titanium-Carbon in Situ Metal-Matrix Composites (Preprint)

    Science.gov (United States)

    2010-01-01

    investigated Ni-TiC composites processed by direct laser fabrication (DLF) from a feedstock of elemental nickel and titanium carbide powders. They focused... laser fabrication using powder and wire. Mater Design 2007; 28:2040-6. 3. Y. Choi, J. K. Lee, M. E. Mullins, J. Mater. Sci 32(1997) 1717-1724. 4

  10. Hot Extrusion of A356 Aluminum Metal Matrix Composite with Carbon Nanotube/Al2O3 Hybrid Reinforcement

    Science.gov (United States)

    Kim, H. H.; Babu, J. S. S.; Kang, C. G.

    2014-05-01

    Over the years, the attention of material scientists and engineers has shifted from conventional composite materials to nanocomposite materials for the development of light weight and high-performance devices. Since the discovery of carbon nanotubes (CNTs), many researchers have tried to fabricate metal matrix composites (MMCs) with CNT reinforcements. However, CNTs exhibit low dispersibility in metal melts owing to their poor wettability and large surface-to-volume ratio. The use of an array of short fibers or hybrid reinforcements in a preform could overcome this problem and enhance the dispersion of CNTs in the matrix. In this study, multi-walled CNT/Al2O3 preform-based aluminum hybrid composites were fabricated using the infiltration method. Then, the composites were extruded to evaluate changes in its mechanical properties. In addition, the dispersion of reinforcements was investigated using a hardness test. The required extrusion pressure of hybrid MMCs increased as the Al2O3/CNT fraction increased. The deformation resistance of hybrid material was over two times that of the original A356 aluminum alloy material due to strengthening by the Al2O3/CNTs reinforcements. In addition, an unusual trend was detected; primary transition was induced by the hybrid reinforcements, as can be observed in the pressure-displacement curve. Increasing temperature of the material can help increase formability. In particular, temperatures under 623 K (350 °C) and over-incorporating reinforcements (Al2O3 20 pct, CNTs 3 pct) are not recommended owing to a significant increase in the brittleness of the hybrid material.

  11. Studies On Fracture Toughness Behavior of Hybrid Aluminum Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Arun C Dixit U

    2016-07-01

    Full Text Available The limited mechanical properties of Al and its alloys adversely affect its applications in automobile and aerospace industries. This remains one of the major concern in the fabrication to suit its application in recent days. The main aim of the present work is to improve the fracture toughness of the Al matrix composite . A composite with Al 6061 alloy as matrix and Zirconium Oxide as reinforcement is fabricated by stir casting process. The specimens were prepared according to ASTM standards and fracture toughness, tensile and hardness tests were performed and the properties were investigated. Zirconium oxide is selected as a reinforcement because of its ability to influence the microstructure of the Al 6061 alloy to improve the fracture toughness. The fracture toughness is highest at 6% reinforcement of ZrO2 and hardness is found to be more at 4% reinforcement

  12. Dry sliding wear investigation of Al6082/Gr metal matrix composites by response surface methodology

    Directory of Open Access Journals (Sweden)

    Pardeep Sharma

    2016-01-01

    Full Text Available The effect of graphite particles on the dry sliding wear behaviour of Al6082 alloy composites produced by conventional stir casting method has been investigated. The percentage of reinforcement was varied from 0% to 12% in a step of 3. The result showed that with the addition of graphite particles micro- and macro-hardness reduced by 11.11% and 10.44%, respectively. The tribological behaviour of composites was investigated by pin on disc apparatus. Percentage reinforcement, load, sliding speed and sliding distance were taken as the process variable. Response surface methodology has been used to plan and analyze the experiment. Results showed that sliding distance is the most influential factor and load is the factor which affects the wear least.

  13. PREDICTION OF MECHANICAL PROPERTY OF WHISKER REINFORCED METAL MATRIX COMPOSITE:PART-Ⅱ. VERIFICATION & APPLICATION

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The present paper continues the discussion in Part-I. Model and Formulation. Based on the theory proposed in Part-I, the formulae predicting stiffness moduli of the composites in some typical cases of whisker orientations and loading conditions are derived and compared with theoretical representatives in literatures, experimental measurement and commonly-used empirical formulae. It seems that (1) with whisker reinforcing and matrix-hardening considered, the present prediction is in well agreement with the experimental measurement; (2) the present theory can predict accurate moduli with the proper pre-calculated parameters; (3) the upper-bound and lower-bound of the present theory are just the predictions of equal strain theory and equal stress theory; (4) the present theory provides a physical explanation and theoretical base for the present commonly-used empirical formulae. Compared with the microscopic mechanical theories, the present theory is competent for modulus prediction of practical engineering composite in accuracy and simplicity.

  14. Role of work hardening characteristics of matrix alloys in the strengthening of metal matrix composites

    Indian Academy of Sciences (India)

    K T Kashyap; C Ramachandra; C Dutta; B Chatterji

    2000-02-01

    The strengthening of particulate reinforced metal–matrix composites is associated with a high dislocation density in the matrix due to the difference in coefficient of thermal expansion between the reinforcement and the matrix. While this is valid, the role of work hardening characteristics of the matrix alloys in strengthening of these composites is addressed in the present paper. It is found that commercial purity aluminium which has the lowest work hardening rate exhibits the highest strength increment. This effect is due to increased prismatic punching of dislocations. This relationship of decreasing work hardening rate associated with increasing prismatic punching of dislocations in the order 7075, 2014, 7010, 2024, 6061 and commercial purity aluminium leading to increased strength increments is noted.

  15. Study of phase stresses in an Al/SiC metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Levy-Tubiana, R.; Ceretti, M.; Lodini, A. [Laboratoire Leon Brillouin, Centre d' Etudes Nucleaires de Saclay, 91 - Gif-sur-Yvette (France); Baczmanski, A.; Wierzbanowski, K. [Wydzial Fizyki i Techniki Jadrowej, Akademia Gorniczo-Hutnicza, Krakow (Poland); Fitzpatrick, M. [Materials Discipline, Faculty of Technology, Open Univ., Milton Keynes (United Kingdom)

    2000-07-01

    The stress field existing within a polycrystalline material can be described at different scales of interest. Here, the stresses for two different scales are considered: the macro stress which is defined as the average stress over the sample volume containing a large number of polycrystalline grains, i.e. over many millimeters or even centimeters; and the second order stress which is defined as the deviation of the stress for a particular grain from the macroscopic value. The second order stresses vary on the scale of the grain size, or the inter-particle spacing in composite material. In this work the second order stress was predicted using the self-consistent model of elasto-plastic deformation for Al/SiCp composite. The results were verified using neutron diffraction method of stress measurement. (orig.)

  16. Effects of particle size on residual stresses of metal matrix composites

    Institute of Scientific and Technical Information of China (English)

    YAN Yi-wu; GENG Lin; LI Ai-bin

    2006-01-01

    A finite element analysis was carried out on the development of residual stresses during the cooling process from the fabrication temperature in the SiCp reinforced Al matrix composites. In the simulation, the two-dimensional and random distribution multi-particle unit cell model and plane strain conditions were used. By incorporating the Taylor-based nonlocal plasticity theory, the effect of particle size on the nature, magnitude and distribution of residual stresses of the composites was studied. The magnitude thermal-stress-induced plastic deformation during cooling was also calculated. The results show similarities in the patterns of thermal residual stress and strain distributions for all ranges of particle size. However, they show differences in magnitude of thermal residual stress as a result of strain gradient effect. The average thermal residual stress increases with decreasing particle size, and the residual plastic strain decreases with decreasing particle size.

  17. Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

    Directory of Open Access Journals (Sweden)

    Dmitri GOLJANDIN

    2012-03-01

    Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

  18. Investigation of Compressive Behavior for Metal Matrix Composites with a Circular Hole

    Science.gov (United States)

    1993-12-01

    Derriso for their unselfish commitment to us, the graduate students. I would like to extend thanks to my sponsors at Wright Laboratory, Capt. John...resumed at the original rate. Data Acquisition The stress-strain data was recorded using a data acquisition program called STATIC ( Derriso and...Mechanics of Composites, Sih, G.C., and Skudra, A.M., Eds., The Netherlands: Elsevier Science Publishers B.V., 1985, pp. 277-327. 108 Derriso , M. and

  19. Research on Vibration Cutting Performance of Particle Reinforced Metallic Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The cutting performance of particle reinforced meta ll ic matrix composites (PRMMCs) SiC p/Al in ultrasonic vibration cutting and comm on cutting with carbide tools and PCD tools was experimentally researched in the paper. The changing rules of chip shape, deformation coefficient, shear angle a nd surface residual stress were presented by ultrasonic vibration cutting. Resul ts show: when adopting common cutting, spiral chip with smaller curl radius will be obtained. The chip with zigzag contour is short ...

  20. Development of Manufacturable Process to Deposit Metal Matrix Composites on Inverted Metamorphic Multijunction Solar Cells

    Science.gov (United States)

    2015-01-14

    MULTIJUNCTION SOLAR CELLS Sang M. Han University of New Mexico 1700 Lomas Blvd. NE, Suite 2200 Albuquerque, NM 87131-0001 14 Jan 2015 Final...Composites on Inverted Metamorphic Multijunction Solar Cells 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62601F 6. AUTHOR(S) 5d. PROJECT NUMBER 8809 Sang...multijunction (IMM) space solar cells . The IMM cells fracture during packaging or after prolonged cycles of temperature fluctuations encountered in

  1. Effects of SiC on Properties of Cu-SiC Metal Matrix Composites

    Science.gov (United States)

    Efe, G. Celebi; Altinsoy, I.; Ipek, M.; Zeytin, S.; Bindal, C.

    2011-12-01

    This paper was focused on the effects of particle size and distribution on some properties of the SiC particle reinforced Cu composites. Copper powder produced by cementation method was reinforced with SiC particles having 1 and 30 μm particle size and sintered at 700 °C. SEM studies showed that SiC particles dispersed in copper matrix homogenously. The presence of Cu and SiC components in composites were verified by XRD analysis technique. The relative densities of Cu-SiC composites determined by Archimedes' principle are ranged from 96.2% to 90.9% for SiC with 1 μm particle size, 97.0 to 95.0 for SiC with 30 μm particle size. Measured hardness of sintered compacts varied from 130 to 155 HVN for SiC having 1 μm particle size, 188 to 229 HVN for SiC having 1 μm particle size. Maximum electrical conductivity of test materials was obtained as 80.0% IACS (International annealed copper standard) for SiC with 1 μm particle size and 83.0% IACS for SiC with 30 μm particle size.

  2. Effects of waste eggshells and SiC addition on specific strength and thermal expansion of hybrid green metal matrix composite.

    Science.gov (United States)

    Sharma, Satpal; Dwivedi, Shashi Prakash

    2017-03-18

    Chicken eggshell waste is an industrial byproduct, and its disposal constitutes a serious environmental hazard. Chicken eggshell can be used in commercial products to produce new materials with low cost and density. Low density material which can sustain at higher temperature is a remarkable area of research. Keeping these facts in the mind, the present investigation aims to study the physical behaviour, specific strength and thermal expansion of AA2014/SiC/carbonized eggshell hybrid green metal matrix composites. Microstructure of hybrid green metal matrix shows that the reinforcement particles (SiC particulates and carbonized eggshells particles) are uniformly distributed in the matrix AA2014 alloy. Specific strength for the composites containing 2.5wt.% SiC and up to 7.5wt.% carbonized eggshell was observed to be higher than that of the other selected composites. While for the same composition (AA2014/2.5% SiC/7.5% carbonized eggshell composites), porosity was observed lower than other selected composites. The results revealed that sample of AA2014/2.5% SiC/7.5% carbonized eggshell showed minimum cross sectional area reduction after the thermal expansion at 450°C among all the selected samples. Overall costs of hybrid metal matrix composites were also calculated.

  3. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    Science.gov (United States)

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  4. Features of microstructure and fracture in the transient liquid phase bonded aluminium-based metal matrix composite joints

    Institute of Scientific and Technical Information of China (English)

    孙大谦; 刘卫红; 吴建红; 贾树盛; 邱小明

    2002-01-01

    Transient liquid phase (TLP) bonded aluminium-based metal matrix composite (MMC) joints can be classified into three distinct regions, i.e. the particulate segregation region, the denuded particulate region and the base material region. The microstructure of the particulate segregation region consists of alumina particulate and Al alloy matrix with the Al2Cu and MgAl2O4. It contains more and smaller alumina particulates compared with the base material region. The TLP bonded joints have the tensile strength of 150MPa~200MPa and the shear strength of 70MPa~100MPa. With increasing tensile stress, cracks initiate in the particulate segregation region, especially in the particulate/particulate interface and the particulate/matrix interface, and propagate along particulate/matrix interface, througth thin matrix metal and by linking up the close cracks. The particulate segregation region is the weakest during tensile testing and shear testing due to obviously increased proportion of weak bonds (particulate-particulate bond and particulate-matrix bond).

  5. Formation process,microstructure and mechanical property of transient liquid phase bonded aluminium-based metal matrix composite joint

    Institute of Scientific and Technical Information of China (English)

    孙大谦; 刘卫红; 贾树盛; 邱小明

    2004-01-01

    The formation process, microstructure and mechanical properties of transient liquid phase (TLP) bonded aluminium-based metal matrix composite (MMC) joint with copper interlayer were investigated. The formation process of the TLP joint comprises a number of stages: plastic deformation and solid diffusion (stage 1), dissolution of interlayer and base metal (stage 2), isothermal solidification (stage 3) and homogenization (stage 4). The microstructure of the joint depends on the joint formation process (distinct stages). The plastic deformation and solid diffusion in stage 1 favoure the intimate contact at interfaces and liquid layer formation. The microstructure of joint consists of aluminium solid solution, alumina particle, Al2Cu and MgAl2O4 compounds in stage 2. The most pronounced feature of joint microstructure in stage 3 is the alumina particle segregation in the center of the joint. The increase of joint shear strength with increasing bonding temperature is mainly attributed to improving the fluidity and wettability of liquid phase and decreasing the amount of Al2Cu brittle phase in the joint. The principal reason of higher bonding temperature (>600 ℃) resulting in lowering obviously the joint shear strength is the widening of alumina particle segregation region that acts as a preferential site for failure. The increase of joint shear strength with increasing holding time is mainly associated with decreasing the amount of Al2 Cu brittle phase and promoting homogenization of joint.

  6. Novel iron metal matrix composite reinforced by quartz sand for the effective dechlorination of aqueous 2-chlorophenol.

    Science.gov (United States)

    Zhang, Yunfei; Yang, Bo; Han, Yanni; Jiang, Chaojin; Wu, Deli; Fan, Jinhong; Ma, Luming

    2016-03-01

    In this work, we tested a novel iron metal matrix composite (MMC) synthesized by mechanically introducing quartz sand (SiO2) into an iron matrix (denoted as SiO2-Fe MMC). The pseudo-first-order reaction rate constant of the SiO2-Fe MMC (initial pH 5.0) for 20 mg/L of 2-chlorophenol (2-CP) was 0.051 × 10(-3) L/m(2)/min, which was even higher than that of some reported Pd/Fe bimetals. This extraordinary high activity was promoted by the quick iron dissolution rate, which was caused by the formation of Fe-C internal electrolysis from carbonization of process control agent (PCA) and the active reinforcement/metal interfaces during the milling process. In addition, pH has slight effect on the dechlorination rate. The SiO2-Fe MMC retained relatively stable activity, still achieving 71% removal efficiency for 2-CP after six consecutive cycles. The decrease in dechlorination efficiency can be attributed to the rapid consumption of Fe(0). A dechlorination mechanism using the SiO2-Fe MMC was proposed by a direct electron transfer from Fe(0) to 2-CP at the quartz sand/iron interface.

  7. Friction Stir Welding for Aluminum Metal Matrix Composites (MMC's) (Center Director's Discretionary Fund, Project No. 98-09)

    Science.gov (United States)

    Lee, J. A.; Carter, R. W.; Ding, J.

    1999-01-01

    This technical memorandum describes an investigation of using friction stir welding (FSW) process for joining a variety of aluminum metal matrix composites (MMC's) reinforced with discontinuous silicon-carbide (SiC) particulate and functional gradient materials. Preliminary results show that FSW is feasible to weld aluminum MMC to MMC or to aluminum-lithium 2195 if the SiC reinforcement is <25 percent by volume fraction. However, a softening in the heat-affected zone was observed and is known to be one of the major limiting factors for joint strength. The pin tool's material is made from a low-cost steel tool H-13 material, and the pin tool's wear was excessive such that the pin tool length has to be manually adjusted for every 5 ft of weldment. Initially, boron-carbide coating was developed for pin tools, but it did not show a significant improvement in wear resistance. Basically, FSW is applicable mainly for butt joining of flat plates. Therefore, FSW of cylindrical articles such as a flange to a duct with practical diameters ranging from 2-5 in. must be fully demonstrated and compared with other proven MMC joining techniques for cylindrical articles.

  8. Simulation on friction taper plug welding of AA6063-20Gr metal matrix composite

    Science.gov (United States)

    Hynes, N. Rajesh Jesudoss; Nithin, Abeyram M.

    2016-05-01

    Friction taper plug welding a variant of friction welding is useful in welding of similar and dissimilar materials. It could be used for joining of composites to metals in sophisticated aerospace applications. In the present work numerical simulation of friction taper plug welding process is carried out using finite element based software. Graphite reinforced AA6063 is modelled using the software ANSYS 15.0 and temperature distribution is predicted. Effect of friction time on temperature distribution is numerically investigated. When the friction time is increased to 30 seconds, the tapered part of plug gets detached and fills the hole in the AA6063 plate perfectly.

  9. Electroless nickel plating of arc discharge synthesized carbon nanotubes for metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Jagannatham, M.; Sankaran, S.; Prathap, Haridoss, E-mail: prathap@iitm.ac.in

    2015-01-01

    Highlights: • Electroless Ni coatings have been performed on CNTs for various deposition times. • The deposition of nickel increased with increase in deposition time. • A deposition time of 60 min has been optimum for uniform coating of Ni on CNTs. • The CNTs with uniform coating of Ni are potential for reinforcements in composites. • Electroless nickel coatings are determined to be super paramagnetic behavior. - Abstract: Electroless nickel (EN) plating was performed on arc discharge synthesized multiwalled carbon nanotubes for various deposition times. X-ray diffraction (XRD), Transmission electron microscopy (TEM), and Raman spectroscopy characterization techniques are used to identify the presence of nickel deposition on the carbon nanotubes (CNTs) and the degree of graphitization. The results indicate that impurities are less in the purified CNTs as compared to raw carbon soot. Increasing deposition time up to 60 min increases uniform deposition of nickel throughout the length of the CNTs. However, for deposition time longer than 60 min, nickel particles are seen separated from the surface of the CNTs. Uniformly coated nickel CNTs throughout their length are potential candidates for reinforcements in composite materials. Magnetic properties of the nickel coated CNTs, with deposition time of 30 and 60 min were also evaluated. The magnetic saturation of nickel coated CNTs with deposition time of 30 min is less compared to nickel coated CNTs with deposition time of 60 min.

  10. Creep and stress relaxation induced by interface diffusion in metal matrix composites

    Science.gov (United States)

    Li, Yinfeng; Li, Zhonghua

    2013-03-01

    An analytical solution is developed to predict the creep rate induced by interface diffusion in unidirectional fiber-reinforced and particle reinforced composites. The driving force for the interface diffusion is the normal stress acting on the interface, which is obtained from rigorous Eshelby inclusion theory. The closed-form solution is an explicit function of the applied stress, volume fraction and radius of the fiber, as well as the modulus ratio between the fiber and the matrix. It is interesting that the solution is formally similar to that of Coble creep in polycrystalline materials. For the application of the present solution in the realistic composites, the scale effect is taken into account by finite element analysis based on a unit cell. Based on the solution, a closed-form solution is also given as a description of stress relaxation induced by interfacial diffusion under constant strain. In addition, the analytical solution for the interface stress presented in this study gives some insight into the relationship between the interface diffusion and interface slip. This work was supported by the financial support from the Nature Science Foundation of China (No. 10932007), the National Basic Research Program of China (No. 2010CB631003/5), and the Doctoral Program of Higher Education of China (No. 20100073110006).

  11. Sintering Characteristics of Iron and Cobalt Doped Silver-tungsten Metal-matrix Composites

    Directory of Open Access Journals (Sweden)

    Mahir Es-saheb

    2014-05-01

    Full Text Available Silver-Tungsten composites are known as electrical contact materials used in circuit breakers and industrial relays. The performance of the contact during their service life depends upon high strength and anti-weld properties of these materials. Despite their promising industrial applications, the literature dealing with their production route is still limited. Therefore, a comprehensive study exploring the structure related properties with great emphasis on the sintering process of these materials is carried out. Therefore, in this study, the successful production of a homogeneous composite powder with controlled tungsten particle size using co-precipitation and two stage reduction techniques is followed by the compaction and sintering processes. Thus, high density compacts are produced from Fe and Co doped silver-tungsten powder using powder metallurgy technique. Various environments and sintering conditions, including N2 atmosphere and temperatures up to 1000°C, to obtain successful compacts from both doped and un-doped powders, are investigated. The morphologies and the microstructures of the sintered compacts obtained under the different sintering conditions are characterized and assessed using Scanning Electron Microscopy (SEM. Results display excellent agreement with the published studies and no evidence was found for the activated sintering of silver-tungsten by Fe additions. Also, the homogeneity of silver-tungsten in compacts is completely lost in the Fe-doped powders. However, Co additions help to facilitate the sintering between silver and tungsten whilst retaining a high homogeneity between the silver and tungsten in the sintered product.

  12. Action of Cryogenic chill on Mechanical properties of Nickel alloy Metal Matrix Composites

    Science.gov (United States)

    Kumar, B. K. Anil; Ananthaprasad, M. G.; GopalaKrishna, K.

    2016-09-01

    In the area of material science engineering, metallurgists may be at the forefront of new technologies, developing metals for new applications, or involved in the traditional manufacture. By doing so it is possible for metallurgist to apply their knowledge of metals to solve complex problems and looking for ways to improve the mechanical properties of the materials. Therefore, an investigation in the present research was made to fabricate and evaluate the microstructure and mechanical properties of composites developed using cryogenically cooled copper chills, consisting of nickel alloy matrix and garnet particles as the reinforcement. The reinforcement being added ranges from 3 to 12 wt.% in steps of 3%. A stir casting process was used to fabricate the nickel base matrix alloy fused with garnet reinforcement particle. The matrix alloy was melted in a casting furnace at around 1350°C, the garnet particulates which was preheated to 600°C, was introduced evenly into the molten metal alloy. An arrangement was made at one end of the mould by placing copper chill blocks of varying thickness brazed with MS hallow block in which liquid nitrogen was circulated for cryogenic effect. After solidification, the composite materials thus synthesized were examined for microstructural and mechanical properties as per ASTM standards.

  13. Electroless nickel plating of arc discharge synthesized carbon nanotubes for metal matrix composites

    Science.gov (United States)

    Jagannatham, M.; Sankaran, S.; Prathap, Haridoss

    2015-01-01

    Electroless nickel (EN) plating was performed on arc discharge synthesized multiwalled carbon nanotubes for various deposition times. X-ray diffraction (XRD), Transmission electron microscopy (TEM), and Raman spectroscopy characterization techniques are used to identify the presence of nickel deposition on the carbon nanotubes (CNTs) and the degree of graphitization. The results indicate that impurities are less in the purified CNTs as compared to raw carbon soot. Increasing deposition time up to 60 min increases uniform deposition of nickel throughout the length of the CNTs. However, for deposition time longer than 60 min, nickel particles are seen separated from the surface of the CNTs. Uniformly coated nickel CNTs throughout their length are potential candidates for reinforcements in composite materials. Magnetic properties of the nickel coated CNTs, with deposition time of 30 and 60 min were also evaluated. The magnetic saturation of nickel coated CNTs with deposition time of 30 min is less compared to nickel coated CNTs with deposition time of 60 min.

  14. Mechanism of laser welding of SiC reinforced LD2 aluminum metal matrix composite

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper the mechanism of SiCP/LD2 aluminum matrix composites during laser welding was investigated. The emphasis was laid on the study of the distribution of aluminum carbides in whole welds. The joint can be divided into three regions both in depth and in width. The depth is divided into severe reaction region, partial reaction region, and no reaction region. In these regions, the extent of interfacial reaction varies gradually, the shape of reactants varies from long to fine. In width it can also be divided into severe reaction region, partial reaction region, and initial reaction region from the center of the weld to about the welding junction. In the initial reaction region, nucleation and growth of the reaction products on the surface of SiC particles can be observed by using TEM. The investigation showed that the quantity and size of SiC are relative to the temperature gradient in the molten pool.

  15. STATISTIC MODELING OF THE CREEP BEHAVIOR OF METAL MATRIX COMPOSITES BASED ON FINITE ELEMENT ANALYSIS

    Institute of Scientific and Technical Information of China (English)

    岳珠峰

    2002-01-01

    The aim of the paper is to discover the general creep mechanisms for the short fiber reinforcement matrix composites (MMCs) under uniaxial stress states and to build a relationship between the macroscopic steady creep behavior and the material micro geometric parameters. The unit cell models were used to calculate the macroscopic creep behavior with different micro geometric parameters of fibers on different loading directions. The influence of the geometric parameters of the fibers and loading directions on the macroscopic creep behavior had been obtained, and described quantitatively. The matrix/fiber interface had been considered by a third layer, matrix/fiber interlayer, in the unit cells with different creep properties and thickness. Based on the numerical results of the unit cell models, a statistic model had been presented for the plane randomly-distributed-fiber MMCs. The fiber breakage had been taken into account in the statistic model for it starts experimentally early in the creep life. With the distribution of the geometric parameters of the fibers, the results of the statistic model agree well with the experiments. With the statistic model, the influence of the geometric parameters and the breakage of the fibers as well as the properties and thickness of the interlayer on the macroscopic steady creep rate have been discussed.

  16. A numerical model for predicting crack path and modes of damage in unidirectional metal matrix composites

    Science.gov (United States)

    Bakuckas, J. G.; Tan, T. M.; Lau, A. C. W.; Awerbuch, J.

    1993-01-01

    A finite element-based numerical technique has been developed to simulate damage growth in unidirectional composites. This technique incorporates elastic-plastic analysis, micromechanics analysis, failure criteria, and a node splitting and node force relaxation algorithm to create crack surfaces. Any combination of fiber and matrix properties can be used. One of the salient features of this technique is that damage growth can be simulated without pre-specifying a crack path. In addition, multiple damage mechanisms in the forms of matrix cracking, fiber breakage, fiber-matrix debonding and plastic deformation are capable of occurring simultaneously. The prevailing failure mechanism and the damage (crack) growth direction are dictated by the instantaneous near-tip stress and strain fields. Once the failure mechanism and crack direction are determined, the crack is advanced via the node splitting and node force relaxation algorithm. Simulations of the damage growth process in center-slit boron/aluminum and silicon carbide/titanium unidirectional specimens were performed. The simulation results agreed quite well with the experimental observations.

  17. Columnar-to-Equiaxed Transition in Metal-Matrix Composites Reinforced with Silicon Carbide Particles

    Directory of Open Access Journals (Sweden)

    Alicia E. Ares

    2013-01-01

    Full Text Available The present work is focused on the study of the effect of directional heat extraction on the silicon-carbide (SiC distribution in zinc-aluminum matrix composites (MMCs and on the columnar-to-equiaxed (CET position in directionally solidified samples. To this end, a ZA-27 alloy matrix was reinforced with ceramic particles of SiC and vertically directionally solidified. The cooling rates, temperature gradients, and interphase velocities were then measured, and their influence on the solidification microstructure of the MMCs was analyzed. The recalescence detected and measured during the equiaxed transition was of the order of 3.5°C to 1.1°C. The values of the temperature gradients reached a minimum during the CET and were even negative in most cases (between −3.89 K and 0.06 K. The interphase velocities varied between 0.07 mm/s and 0.44 mm/s at the transition. Also, the presence of ceramic particles in ZA-27 alloys affected the thermodynamic local conditions and the kinetics of nucleation, producing a finer microstructure.

  18. Tribological Behavior of TiAl Metal Matrix Composite Brake Disk with TiC Reinforcement Under Dry Sliding Conditions

    Science.gov (United States)

    Liaquat, Hassan; Shi, Xiaoliang; Yang, Kang; Huang, Yuchun; Liu, Xiyao; Wang, Zhihai

    2017-07-01

    In this investigation, the effect of TiC particulate reinforcement and sintering parameters on tribological behavior of TiAl metal matrix composite (TMMC) has been studied and compared with commercially conventional gray cast iron to evaluate the use of TMMC as brake disk material in an automobile. Three sample disks of TMMC containing TiC particulate reinforcement (D1-5 wt.%, D2 and D3-10 wt.%) were produced by the spark plasma sintering process. D3 compared with D2 was sintered at a higher temperature to evaluate the effect of SPS parameters on the wear characteristics of TMMC. All experiments were performed on pin-on-disk tribotester under a dry sliding condition with different loads (10-11.5 N) and sliding velocities (0.2-0.9 m/s). It is found that higher content of TiC increased TMMC hardness and density. XRD technique has been used to analyze the phase composition. Owing to the high sintering temperature, α-2 Ti3Al phase was formed which further enhanced the matrix anti-wear capability. Scanning electron microscope (SEM) was used to capture the wear track and observe wear mechanism. Energy-dispersive spectroscopy (EDS) has been used to analyze the tribofilm and wear debris. The results showed that the tribofilm for TMMC was mainly composed of metal oxides. Oxidation of Al and Ti due to frictional heat provides wear-resistant protective layer. Under almost all sliding conditions, TMMC, especially disk D3, exhibited minimum wear rate and stable friction coefficient, whereas gray cast iron exhibited lower and unstable friction coefficient as well as higher wear rate. TMMC has shown superior tribological characteristics over gray cast iron in terms of low wear rate along with stable and adequate friction coefficient which is necessary for braking operation and life of brake disk. However, further investigation on full-scale automobile conditions is needed for its practical application.

  19. Effects of damage and thermal residual stresses on the overall elastoplastic behavior of particle-reinforced metal matrix composites

    Science.gov (United States)

    Liu, Haitao

    The objective of the present study is to investigate damage mechanisms and thermal residual stresses of composites, and to establish the frameworks to model the particle-reinforced metal matrix composites with particle-matrix interfacial debonding, particle cracking or thermal residual stresses. An evolutionary interfacial debonding model is proposed for the composites with spheroidal particles. The construction of the equivalent stiffness is based on the fact that when debonding occurs in a certain direction, the load-transfer ability will lose in that direction. By using this equivalent method, the interfacial debonding problem can be converted into a composite problem with perfectly bonded inclusions. Considering the interfacial debonding is a progressive process in which the debonding area increases in proportion to external loading, a progressive interfacial debonding model is proposed. In this model, the relation between external loading and the debonding area is established using a normal stress controlled debonding criterion. Furthermore, an equivalent orthotropic stiffness tensor is constructed based on the debonding areas. This model is able to study the composites with randomly distributed spherical particles. The double-inclusion theory is recalled to model the particle cracking problems. Cracks inside particles are treated as penny-shape particles with zero stiffness. The disturbed stress field due to the existence of a double-inclusion is expressed explicitly. Finally, a thermal mismatch eigenstrain is introduced to simulate the inconsistent expansions of the matrix and the particles due to the difference of the coefficients of thermal expansion. Micromechanical stress and strain fields are calculated due to the combination of applied external loads and the prescribed thermal mismatch eigenstrains. For all of the above models, ensemble-volume averaging procedures are employed to derive the effective yield function of the composites. Numerical

  20. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al{sub 2}O{sub 3} ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Cruz-Orea, A [Departamento de Fisica, Centro de Investigacion y de Estudios Avanzados del IPN. A.P. 14.740, C.P. 07360, Mexico DF (Mexico); Morales, J E; S, R Saavedra [Departamento de Fisica, Facultad de Ciencias Fisicas y Matematicas, Universidad de Concepcion, Casilla 160-C, Concepcion (Chile); Carrasco, C, E-mail: orea@fis.cinvestav.m [Departamento de IngenierIa de Materiales, Facultad de Ingenieria, Universidad de Concepcion, Casilla 160 - C, Concepcion (Chile)

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al{sub 2}O{sub 3} are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  1. Fabrication of metallic reinforcement fibres for metal matrix composites by in-rotating-liquid spinning. Herstellung metallischer Verstaerkungsfasern fuer Metallmatrixverbundwerkstoffe durch Schmelzspinnen in eine rotierende Fluessigkeit

    Energy Technology Data Exchange (ETDEWEB)

    Heyder, B.; Frommeyer, G. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany). Abt. Werkstofftechnik)

    1992-02-01

    The application of reinforced metal matrix composites reinforced by continuous fibres are in particular limited by the lack of inexpensive and high-strength reinforcement fibres. Starting-points for a solution offer new methods of rapid solidification technology such as the in-rotating-liquid spinning that is suitable for a broad acceptance by industry. Fundamental investigations of the influence factors and the process parameters showed the aptitude of this method. (orig.).

  2. The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic spraying

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This work reports on the erosion performance of three particle reinforced metal matrix composite coatings, co-deposited with an aluminium binder via cold-gas dynamic spraying. The deposition of ceramic particles is difficult to achieve with typical cold spray techniques due to the absence of particle deformation. This issue has been overcome in the present study by simultaneously spraying the reinforcing particles with a ductile metallic binder which has led to an increased level of ceramic/cermet particles deposited on the substrate with thick (>400 μm) coatings produced. The aim of this investigation was to evaluate the erosion performance of the co-deposited coatings within a slurry environment. The study also incorporated standard metallographic characterisation techniques to evaluate the distribution of reinforcing particles within the aluminium matrix. All coatings exhibited poorer erosion performance than the uncoated material, both in terms of volume loss and mass loss. The Al2O3 reinforced coating sustained the greatest amount of damage following exposure to the slurry and recorded the greatest volume loss (approx. 2.8 mm3) out of all of the examined coatings. Despite the poor erosion performance, the WC-CoCr reinforced coating demonstrated a considerable hardness increase over the as-received AA5083 (approx. 400%) and also exhibited the smallest free space length between adjacent particles. The findings of this study reveal that the removal of the AA5083 matrix by the impinging silicon carbide particles acts as the primary wear mechanism leading to the degradation of the coating. Analysis of the wear scar has demonstrated that the damage to the soft matrix alloy takes the form of ploughing and scoring which subsequently exposes carbide/oxide particles to the impinging slurry.

  3. IN-SITU SYNTHETIC TiB2 PARTICULATE REINFORCED METAL MATRIX COMPOSITE COATING ON AA2024 ALUMINUM ALLOY BY LASER CLADDING TECHNOLOGY

    OpenAIRE

    JIANG XU; YIDE KAN; WENJIN LIU

    2005-01-01

    In order to improve the wear resistance of aluminum alloy, in-situ synthesized TiB2 and Ti3B4 peritectic composite particulate reinforced metal matrix composite, formed on a 2024 aluminum alloy by laser cladding with a powder mixture of Fe-coated Boron, Ti and Al, was successfully achieved using 3-KW CW CO2 laser. The chemical composition, microstructure and phase structure of the composite clad coating were analyzed by energy dispersive X-ray spectroscopy (EDX), SEM, AFM and XRD. The typical...

  4. Studies on parametric optimization for abrasive water jet machining of Al7075-TiB2 in-situ composite

    Science.gov (United States)

    Kavya, J. T.; Keshavamurthy, R.; Pradeep Kumar, G. S.

    2016-09-01

    The study focuses on optimization and determination of significant process parameter for Abrasive Water Jet Machining of Al7075-TiB2metal matrix composite. Al-TiB2 metal matrix composite is synthesized by stir casting using in-situ technique. Optimization of machining parameters is done using Taguchi's L25orthogonal array for the experimental trials, with cutting speed, stand-off distance and Abrasive Flow rate as input parameters at five different levels. Analysis Of Variance (ANOVA) method is used for identifying the effect of machining parameters on volumetric material removal rate, surface roughness and dimensional accuracy. Then the results are validated by conducting verification experiments.

  5. Research on the Surface Micro-configuration in Vibration Cutting Particle Reinforced Metallic Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The cutting performance of particulate reinforced me tallic matrix composites(PRMMCs) SiC p/Al in ultrasonic vibration cutting and c ommon cutting with carbide tools and PCD tools was researched in the paper. Mic rostructure of machined surface was described, the relation between cutting para meters and surface roughness was presented, and characteristic of the surface re mained stress was also presented. Furthermore, wear regularity and abrasion resi stance ability of tools in ultrasonic vibration cut...

  6. Classification and Preparation of Ocean Engineering Metal Matrix Composite%海洋工程金属基复合材料的分类与制备

    Institute of Scientific and Technical Information of China (English)

    贺毅强

    2011-01-01

    介绍了海洋环境的特点,综述了海洋工程金属基复合材料的发展现状,介绍了海洋工程金属基复合材料的分类与特点,着重介绍了铁基、铝基、钛基及铜基复合材料;综述了金属基复合材料制备技术的发展历程;概述了液态法、扩散粘结法、形变法、沉积法、多层喷射沉积法以及原位合成法等工艺;展望了海洋工程金属基复合材料的产业化发展趋势,提出了海洋工程金属材料朝金属基复合材料的方向发展,而采用防腐蚀涂层和镀层将进一步提高复合材料的耐腐蚀性.%The characteristic of ocean environment was introduced. The current status of ocean engineering metal matrix composite was introduced, and Ferrum matrix, aluminium matrix, titanium matrix and copper matrix composite were recommended specially. The preparation technology development of ocean engineering metal matrix composite was summarized. Specially liquid method, diffusion bonding, deforming method, deposition method, multi-layer spray deposition and in-situ composition were presented. Industrialization and development tendency were summarized. And it is considered that ocean engineering metals develop to the direction of ocean engineering metal matrix composite, and the corrosion resistance of the composite can be improved by anti-corrosion coating and film.

  7. Influence of machining parameters on cutting tool life while machining aluminum alloy fly ash composite

    Science.gov (United States)

    Rao, C. R. Prakash; chandra, Poorna; Kiran, R.; Asha, P. B.

    2016-09-01

    Metal matrix composites containing fly ash as reinforcement are primarily preferred because these materials possess lower density and higher strength to weight ratio. The metal matrix composites possess hetrogeneous microstructure which is due to the presence of hard ceramic particles. While turning composites, the catastrophic failure of cutting tools is attributed to the presence of hard particles. Selection of optimal cutting conditions for a given machining process and grade of cutting tools are of utmost importance to enhance the tool life during turning operation. Thus the research work was aimed at the experimental investigation of the cutting tool life while machining aluminum alloy composite containing 0-15% fly-ash. The experiments carried out following ISO3685 standards. The carbide inserts of grade K10 and style CGGN120304 were the turning tools. The cutting speed selected was between 200m/min to 500m/min in step of 100m/min, feed of 0.08 & 0.16 mm/revolution and constant depth of cut of 1.0 mm. The experimental results revealed that the performance of K10 grade carbide insert found better while machining composite containing 5% filler, at all cutting speeds and 0.08mm/revolution feed. The failures of carbide tools are mainly due to notch wear followed by built up edge and edge chipping.

  8. Determination of gamma ray attenuation coefficients of Al–4% Cu/B4C metal matrix composites at 662, 1173 and 1332 keV

    Indian Academy of Sciences (India)

    I Akkurt; K Günoğlu; A Çalik; M S Karakas

    2014-08-01

    Gamma ray attenuation coefficients of metal matrix composites have been investigated. For this purpose, the linear attenuation coefficients of composites containing boron carbide (B4C) at different rates have been measured using a gamma spectrometer that contains a NaI(Tl) detector and MCA at 662, 1173 and 1332 keV, which are obtained from 137Cs and 60Co sources. The measured results were compared with the calculation obtained using computer code of XCOM for 1 keV–1 GeV gamma energies.

  9. Effect of shock pressure on the structure and superconducting properties of Y-Ba-Cu-O in explosively fabricated bulk metal-matrix composites

    Science.gov (United States)

    Murr, L. E.; Niou, C. S.; Pradhan-Advani, M.

    1991-01-01

    While it is now well established that copper-oxide-based power, or virtually any other ceramic superconductor powder, can be consolidated and encapsulated within a metal matrix by explosive consolidation, the erratic superconductivity following fabrication has posed a major problem for bulk applications. The nature of this behavior was found to arise from microstructural damage created in the shock wave front, and the residual degradation in superconductivity was demonstrated to be directly related to the peak shock pressure. The explosively fabricated or shock loaded YBa2Cu3Ox examples exhibit drastically altered rho (or R) - T curves. The deterioration in superconductivity is even more noticeable in the measurement of ac magnetic susceptibility and flux exclusion or shielding fraction which is also reduced in proportion to increasing peak shock pressure. The high frequency surface resistance (in the GHz range) is also correspondingly compromised in explosively fabricated, bulk metal-matrix composites based on YBa2Cu3O7. Transmission electron microscopy (including lattice imaging techniques) is being applied in an effort to elucidate the fundamental (microstructural) nature of the shock-induced degradation of superconductivity and normal state conductivity. One focus of TEM observations has assumed that oxygen displaced from b-chains rather than oxygen-vacancy disorder in the basal plane of oxygen deficient YBa2Cu3Ox may be a prime mechanism. Shock-wave displaced oxygen may also be locked into new positions or interstitial clusters or chemically bound to displaced metal (possibly copper) atoms to form precipitates, or such displacements may cause the equivalent of local lattice cell changes as a result of stoichiometric changes. While the shock-induced suppression of T(sub c) is not desirable in the explosive fabrication of bulk metal-matrix superconductors, it may be turned into an advantage if the atomic-scale distortion can be understood and controlled as local

  10. AN EXACT ELASTO-PLASTIC SOLUTION OF METAL-MATRIX COMPOSITE CANTILEVER BEAM LOADED BY A SINGLE FORCE AT ITS FREE END

    Directory of Open Access Journals (Sweden)

    Onur SAYMAN

    2001-03-01

    Full Text Available In the present study, an elastic-plastic stress analysis is carried out in a metal matrix composite cantilever beam loaded by a single force at its free end. A composite consisting of stainless-steel reinforced aluminium was produced for this work. The orientation angle of the fibers is chosen as 0°, 30°, 45°, 60° and 90°. The material is assumed to be perfectly plastic in the elasto-plastic solution. An analytical solution is performed for satisfying both the governing differential equation in the plane stress case and boundary conditions for small plastic deformations. The solution is carried out under the assumption of the Bernoulli-Navier hypotheses. The composite material is assumed as hardening linearly. The Tsai-Hill theory is used as a yield criterion.

  11. The Influence of Al4C3 Nanoparticles on the Physical and Mechanical Properties of Metal Matrix Composites at High Temperatures

    Science.gov (United States)

    Vorozhtsov, S.; Kolarik, V.; Promakhov, V.; Zhukov, I.; Vorozhtsov, A.; Kuchenreuther-Hummel, V.

    2016-05-01

    Metal matrix composites (MMC) based on aluminum and reinforced with nonmetallic particles are of great practical interest due to their potentially high physico-mechanical properties. In this work, Al-Al4C3 composites were obtained by a hot-compacting method. Introduction of nanodiamonds produced by detonation to the Al powder in an amount of 10 wt.% led to the formation of ~15 wt.% of aluminum carbide during hot compacting. It was found that composite materials with the diamond content of 10 wt.% in the initial powder mix have an average microhardness of 1550 MPa, whilst the similarly compacted aluminum powder without reinforcing particles shows a hardness of 750 MPa. The mechanical properties of an Al-Al4C3 MMC at elevated test temperatures exceeded those of commercial casting aluminum alloys such as A356.

  12. In-situ investigation of microcrack formation and strains in Ag–Cu-based multi-metal matrix composites analysed by synchrotron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Gussone, Joachim, E-mail: joachim.gussone@dlr.de [German Aerospace Center, Institute of Materials Research, Linder Hoehe, 51147 Cologne (Germany); Reinhard, Christina [Diamond Light Source, Harwell Science and Innovation Campus, Chilton OX11 0DE (United Kingdom); Kasperovich, Galina; Gherekhloo, Human; Merzouk, Tarik; Hausmann, Joachim [German Aerospace Center, Institute of Materials Research, Linder Hoehe, 51147 Cologne (Germany)

    2014-08-26

    In this study, multi-metal matrix composites based on SiC fibres coated with titanium alloys are investigated. In contrast to ordinary titanium matrix composites, the consolidation was realised by an infiltration process using a silver-based filler material in order to avoid shrinkage, distortion or fibre breakage. During the infiltration process, a transition zone between the titanium coating and the filler material developed consisting of several intermetallic phases. The behaviour of this intermetallic reaction zone under stepwise increased tensile stresses was investigated in-situ by synchrotron radiation using computer tomography and X-ray diffraction. Multiple cracks were observed already at the lowest investigated load level. Depending on the titanium alloy, different types of fracture occurred within the intermetallic transition zones with limited elastic strains in the predominant intermetallic phase TiCu.

  13. The Influence of ScF3 Nanoparticles on the Physical and Mechanical Properties of New Metal Matrix Composites Based on A356 Aluminum Alloy

    Science.gov (United States)

    Vorozhtsov, S.; Zhukov, I.; Promakhov, V.; Naydenkin, E.; Khrustalyov, A.; Vorozhtsov, A.

    2016-12-01

    The development of the aerospace and automotive industries demands the development of aluminum alloys and composites reinforced with new nanoparticles. In this work, metal matrix composites (MMC) with an A356 aluminum alloy matrix reinforced with 0.2 wt.% and 1 wt.% of ScF3 nanoparticles were produced by ultrasonic dispersion of nanoparticles in the melt followed by casting in a metallic mold. Structure as well as physical and mechanical properties of the cast samples were examined using electron and optical microscopy, hardness and tensile testing. It is shown that nanoparticles clusters are formed during the solidification at grain boundaries and silicon inclusions. Increasing nanoparticles content significantly reduced the grain size in the MMC and increased the mechanical properties—ultimate tensile strength, elongation and hardness. The contribution of different strengthening mechanisms is discussed. It is suggested that the coefficient of thermal expansion mismatch between the nanoparticles ScF3 and the aluminum matrix is a dominant strengthening mechanism.

  14. Machining fiber-reinforced composites

    Science.gov (United States)

    Komanduri, Ranga

    1993-04-01

    Compared to high tool wear and high costs of tooling of fiber-reinforced composites (FRCs), noncontact material-removal processes offer attractive alternative. Noncontact machining methods can also minimize dust, noise, and extensive plastic deformation and consequent heat generation associated with conventional machining of FRCs, espacially those with an epoxy matrix. The paper describes the principles involved in and the details of machining of FRCs by laser machining, water jet-cutting and abrasive water jet-cutting, and electrical discharge machining of composites, as well as the limitations of each method.

  15. The interface in tungsten fiber reinforced niobium metal-matrix composites. Final Report Ph.D. Thesis - Case Western Reserve Univ., Cleveland, OH

    Science.gov (United States)

    Grobstein, Toni L.

    1989-01-01

    The creep resistance of tungsten fiber reinforced niobium metal-matrix composites was evaluated. The interface region between the fiber and matrix was characterized by microhardness and electron probe microanalysis measurements which indicated that its properties were between those of fiber and matrix. However, the measured properties of the composite exceeded those calculated by the rule of mixtures even when the interface zone was assumed to retain all the strength of the fiber. The composite structure appeared to enhance the strengths of both the fibers and the matrix above what they exhibited in stand-alone tests. The effect of fiber orientation and matrix alloy composition on the fiber/matrix interface were also evaluated. Small alloying additions of zirconium and tungsten to the niobium matrix affected the creep resistance of the composites only slightly. A decrease in the creep resistance of the composite with increasing zirconium content in the matrix was ascribed to an increase in the diffusion rate of the fiber/matrix interdiffusion reaction, and a slight increase in the creep resistance of the composite was observed with an addition of 9 w percent tungsten to the matrix. In addition, Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending on the fiber orientation relative to the stress axis.

  16. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, David C. [Eck Industreis, Inc.; Gegal, Gerald A.

    2014-04-15

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  17. Comparison of Microstructure and Mechanical Properties of A356/SiC Metal Matrix Composites Produced by Two Different Melting Routes

    Directory of Open Access Journals (Sweden)

    Shashi Prakash Dwivedi

    2014-01-01

    Full Text Available A356/SiC metal matrix composites with different weight percent of SiC particles were fabricated by two different techniques such as mechanical stir casting and electromagnetic stir casting. The results of macrostructure, microstructure, and XRD study revealed uniform distribution, grain refinement, and low porosity in electromagnetic stir casing samples. The mechanical results showed that the addition of SiC particles led to the improvement in tensile strength, hardness, toughness, and fatigue life. It indicates that type of fabrication process and percentage of reinforcement are the effective factors influencing the mechanical properties. It is observed that when percentage of reinforcement increases in electromagnetic stir casting, best mechanical properties are obtained.

  18. Influence of Ni-P Coated SiC and Laser Scan Speed on the Microstructure and Mechanical Properties of IN625 Metal Matrix Composites

    Science.gov (United States)

    Sateesh, N. H.; Kumar, G. C. Mohan; Krishna, Prasad

    2015-12-01

    Nickel based Inconel-625 (IN625) metal matrix composites (MMCs) were prepared using pre-heated nickel phosphide (Ni-P) coated silicon carbide (SiC) reinforcement particles by Direct Metal Laser Sintering (DMLS) additive manufacturing process under inert nitrogen atmosphere to obtain interface influences on MMCs. The distribution of SiC particles and microstructures were characterized using optical and scanning electron micrographs, and the mechanical behaviours were thoroughly examined. The results clearly reveal that the interface integrity between the SiC particles and the IN625 matrix, the mixed powders flowability, the SiC ceramic particles and laser beam interaction, and the hardness, and tensile characteristics of the DMLS processed MMCs were improved effectively by the use of Ni-P coated SiC particles.

  19. Coating formation by plasma electrolytic oxidation on ZC71/SiC/12p-T6 magnesium metal matrix composite

    Science.gov (United States)

    Arrabal, R.; Matykina, E.; Skeldon, P.; Thompson, G. E.

    2009-02-01

    Plasma electrolytic oxidation (PEO) of a ZC71/SiC/12p-T6 magnesium metal matrix composite (MMC) is investigated in relation to coating growth and corrosion behaviour. PEO treatment was undertaken at 350 mA cm -2 (rms) and 50 Hz with a square waveform in stirred 0.05 M Na 2SiO 3.5H 2O/0.1 M KOH electrolyte. The findings revealed thick, dense oxide coatings, with an average hardness of 3.4 GPa, formed at an average rate of ˜1 μm min -1 for treatment times up to 100 min and ˜0.2 μm min -1 for later times. The coatings are composed mainly of MgO and Mg 2SiO 4, with an increased silicon content in the outer regions, constituting PEO treatment.

  20. A new consideration on reinforcement distribution in the different planes of nanostructured metal matrix composite sheets prepared by accumulative roll bonding (ARB)

    Energy Technology Data Exchange (ETDEWEB)

    Yazdani, Ali [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Zand Blvd., 7134851154 Shiraz (Iran, Islamic Republic of); Salahinejad, E., E-mail: erfan.salahinejad@gmail.com [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Zand Blvd., 7134851154 Shiraz (Iran, Islamic Republic of); Moradgholi, J.; Hosseini, M. [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Zand Blvd., 7134851154 Shiraz (Iran, Islamic Republic of)

    2011-09-29

    Highlights: > Al-B{sub 4}C composites can be successfully prepared by accumulative roll bonding (ARB). > TEM reveals the development of nanostructures in Al-B{sub 4}C composites processed by ARB. > The reinforcement distribution in the RD-ND planes is more uniform than the TD-ND planes. - Abstract: Recently, a number of novel methods based on accumulative roll bonding (ARB) have been introduced to produce particulate metal matrix composites. Nonetheless, the microstructure uniformity from the reinforcement distribution viewpoint in the different planes of ARBed composite sheets has not been focused up to date. This paper aims to compare the evolution of the B{sub 4}C particles distribution in nanostructured Al-10 vol.% B{sub 4}C composites prepared by ARB in the rolling direction-normal direction (RD-ND) and transverse direction-normal direction (TD-ND) planes. From optical microscopic evaluations quantified by the radial distribution function analysis, it is realized that the homogeneity in the RD-ND planes is in excess of the TD-ND planes. In addition, transmission electron microscopy reveals the development of nanostructures in the Al matrix after seven ARB passes.

  1. Evaluation of microscopic deformation behaviors of metal matrix composite by means of SFC test and acoustic emission (Part I :Effect of heat treatment on IFSS)

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Joon Hyun; Kang, Moon Phil [Pusan National University, Pusan (Korea, Republic of)

    1998-11-15

    Metal matrix composites(MMCs) are rapidly becoming one of the strongest candidates for structural materials for high temperature application. It is well recognized that MMCs always experience at least one large cool-down from processing temperature before any significant applied service loading. Due to the large difference in thermal expansion coefficient between the fiber and matrix, large thermal residual stresses generally develop in composites. It was reported from many previous studies that the effects of thermal residual stress on mechanical properties and fracture behavior were much more complex and dramatic than conventional engineering materials. Therefore it is crucial to evaluate the effect of heat treatment which changes the characteristic of distribution of thermal residual stress in MMCs. Single fiber composite(SFC) test based on the balance in a micromechanical model is a quite convenient method to evaluate interfacial shear strength(IFSS) and the failure mode of composite. In this study the effect of heat treatment on IFSS and the microscopic failure mechanism of MMC is investigated by combining acoustic emission(AE) technique with fragmentation test. The characteristic of AE signal, IFSS and microscopic failure mechanism due to heat treatment condition is discussed.

  2. Evaluation of Microscopic Deformation Behaviors of Metal Matrix Composite due to Heat Treatment by means of SFC Test and Acoustic Emission

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Moon Phil; Lee, Joon Hyun [Pusan National University, Busan (Korea, Republic of)

    2000-10-15

    Metal matrix composite(MMCs) have been rapidly becoming one of the strongest candidates for structural materials for high temperature application. It is well recognized that MMCs always experience at least one large cool-down from processing temperature before my significant applied service loading. Due to the large difference in thermal expansion coefficient between the fiber and matrix, large thermal residual stresses generally develop in composites. It was reported from many previous studies that the effects of thermal residual stress on mechanical properties and fracture behavior were much more complex and dramatic than conventional engineering materials. Therefore it is crucial to evaluate the effect of heat treatment which changes the characteristic of distribution of thermal residual stress in MMCs. Single fiber composite(SFC) test based on the balance in a micromechanical model is a quite convenient method to evaluate interfacial shear strength(IFSS) and the failure mode of composite. In this study the effect of heat treatment on IFSS and the microscopic failure mechanism of MMC is investigated by combining acoustic emission(AE) technique with SFC test. The characteristic of AE signal, IFSS and microscopic failure mechanism due to heat treatment condition is discussed

  3. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Subrata Kumar, E-mail: subratagh82@gmail.com [Department of Mechanical Engineering, National Institute of Technology Agartala, Tripura 799055 (India); Bandyopadhyay, Kaushik; Saha, Partha [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302 (India)

    2014-07-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO{sub 2} and B{sub 4}C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB{sub 2} and Al{sub 2}O{sub 3} in the composite.

  4. Evaluation of microscopic deformation behaviors of metal matrix composite by means of SFC test and acoustic emission (Part I :Effect of loading direction)

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Joon Hyun; Kang, Moon Phil [Pusan National University, Pusan (Korea, Republic of)

    1998-11-15

    Metal matrix composites(MMCs) offer significant increase in elastic modulus and strength as well as improve resistance to fatigue initiation, creep and wear. For the successful application of MMC to structure, it is very important to understand micro-failure mechanism of material. However, due to complex deformation behavior intrinsically of bulk composite panel, single fiber composite(SFC) has been successfully used to understand a fundamental mechanism of deformation in MMC. The substantial failure mechanisms of MMC were affected by many factors such as the loading direction, the heat treatment condition, matrix properties and volume fraction. In this study, the microscopic deformation behavior of MMC is investigated for single SiC fiber reinforced aluminium alloy under the different loading direction, that is, longitudinal and transverse loading. Acoustic emission(AE) technique has been also used to detect the signals corresponding to each microscopic deformation behavior under the loading. Special attention is given to AE characteristics associated with interfacial debonding between fiber and matrix under the different leading direction.

  5. Matrix-filler interfaces and physical properties of metal matrix composites with negative thermal expansion manganese nitride

    Energy Technology Data Exchange (ETDEWEB)

    Takenaka, Koshi, E-mail: takenaka@nuap.nagoya-u.ac.jp [Department of Applied Physics, Nagoya University, Nagoya 464-8603 (Japan); Department of Crystalline Materials Science, Nagoya University, Nagoya 464-8603 (Japan); Kuzuoka, Kota [Department of Applied Physics, Nagoya University, Nagoya 464-8603 (Japan); Sugimoto, Norihiro [Department of Crystalline Materials Science, Nagoya University, Nagoya 464-8603 (Japan)

    2015-08-28

    Copper matrix composites containing antiperovskite manganese nitrides with negative thermal expansion (NTE) were formed using pulsed electric current sintering. Energy dispersive X-ray spectroscopy revealed that the chemically reacted region extends over 10 μm around the matrix–filler interfaces. The small-size filler was chemically deteriorated during formation of composites and it lost the NTE property. Therefore, we produced the composites using only the nitride particles having diameter larger than 50 μm. The large-size filler effectively suppressed the thermal expansion of copper and improved the conductivity of the composites to the level of pure aluminum. The present composites, having high thermal conductivity and low thermal expansion, are suitable for practical applications such as a heat radiation substrate for semiconductor devices.

  6. Machining of composite materials. I - Traditional methods. II - Non-traditional methods

    Science.gov (United States)

    Abrate, S.; Walton, D. A.

    Traditional and nontraditional methods for machining organic-matrix and metal-matrix composites are reviewed. Such traditional procedures as drilling, cutting, sawing, routing, and grinding are discussed together with the damage introduced into composites by these manipulations. Particular attention is given to new, nontraditional methods, including laser, water-jet, electrodischarge, electrochemical spark, and ultrasonic machining methods showing that, these methods often speed up cutting and improve the surface quality. Moreover, it is sometimes possible to use new methods in cases where traditional methods are ineffective.

  7. Thermal Expansion and Thermal Conductivity Behaviors of Al-Si/SiC/graphite Hybrid Metal Matrix Composites (MMCs

    Directory of Open Access Journals (Sweden)

    S. Cem OKUMUS

    2012-12-01

    Full Text Available Aluminum-silicon based hybrid composites reinforced with silicon carbide and graphite particles were prepared by liquid phase particle mixing (melt stirring and squeeze casting. The thermal expansion and thermal conductivity behaviors of hybrid composites with various graphite contents (5.0; 7.5; 10 wt.% and different silicon carbide particle sizes (45 µm and 53 µm were investigated. Results indicated that increasing the graphite content improved the dimensional stability, and there was no obvious variation between the thermal expansion behaviors of the 45 µm and the 53 µm silicon carbide reinforced composites. The thermal conductivity of hybrid composites was reduced due to the enrichment of the graphite component.DOI: http://dx.doi.org/10.5755/j01.ms.18.4.3093

  8. Mechanical and Wear Properties of SiC/Graphite Reinforced Al359 Alloy-based Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    Shubhranshu Bansal

    2015-07-01

    Full Text Available Al359 alloy was reinforced with Silicon Carbide and Silicon Carbide/Graphite particles using stir casting process. Thereafter their mechanical and wear properties were investigated. It was found that the hardness of the Al359-Silicon Carbide composite is better than Al359-Silicon Carbide-Graphite composite. The Silicon Carbide/Graphite reinforced composite exhibits a superior ultimate tensile strength against Silicon Carbide reinforced composite. The wear test was conducted at different loading, sliding velocities and sliding distances conditions. Results showed that the wear resistance of Al359 alloy increased with the reinforcement of Silicon Carbide/Graphite material for higher loading, sliding velocities and sliding distance conditions. SEM images of the worn surface of the pin were examined to study their wear mechanism.Defence Science Journal, Vol. 65, No. 4, July 2015, pp. 330-338, DOI: http://dx.doi.org/10.14429/dsj.65.8676

  9. Internal damping due to dislocation movements induced by thermal expansion mismatch between matrix and particles in metal matrix composites. [Al/SiC

    Energy Technology Data Exchange (ETDEWEB)

    Girand, C.; Lormand, G.; Fougeres, R.; Vincent, A. (GEMPPM, Villeurbanne (France))

    1993-05-01

    In metal matrix composites (MMCs), the mechanical 1 of the reinforcement-matrix interface is an important parameter because it governs the load transfer from matrix to particles, from which the mechanical properties of these materials are derived. Therefore, it would be useful to set out an experimental method able to characterize the interface and the adjacent matrix behaviors. Thus, a study has been undertaken by means of internal damping (I.D.) measurements, which are well known to be very sensitive for studying irreversible displacements at the atomic scale. More especially, this investigation is based on the fact that, during cooling of MMC's, stress concentrations originating from differences in coefficients of thermal expansion (C.T.E.) of matrix and particles should induce dislocation movements in the matrix surrounding the reinforcement; that is, local microplastic strains occur. Therefore, during I.D. measurements vs temperature these movements should contribute to MMCs I.D. in a process similar to those involved around first order phase transitions in solids. The aim of this paper is to present, in the case of Al/SiC particulate composites, new developments of this approach that has previously led to promising results in the case of Al-Si alloys.

  10. Effect of the surface preparation techniques on the EBSD analysis of a friction stir welded AA1100-B{sub 4}C metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Guo, J., E-mail: junfeng.guo@cnrc-nrc.gc.ca [University of Quebec at Chicoutimi, Chicoutimi (QC), G7H 2B1 (Canada); Aluminium Technology Centre, National Research Council Canada, Chicoutimi (QC), G7H 8C3 (Canada); Amira, S.; Gougeon, P. [Aluminium Technology Centre, National Research Council Canada, Chicoutimi (QC), G7H 8C3 (Canada); Chen, X.-G. [University of Quebec at Chicoutimi, Chicoutimi (QC), G7H 2B1 (Canada)

    2011-09-15

    Aluminum based metal matrix composites (MMCs) have been used in various automobile, aerospace and military industries. Yet characterization of the microstructure in these materials remains a challenge. In the present work, the grain structure in the matrix of B{sub 4}C particulate reinforced MMCs and their friction stir welds is characterized by using optical metallography and the electron backscatter diffraction (EBSD) technique. Optical metallography can partially reveal the grain structure in the matrix of AA1100-16 vol.% B{sub 4}C composite. The EBSD technique has been successfully applied to characterize the grain structure in the AA1100-16 vol.% B{sub 4}C friction stir welds, which provides a powerful tool to follow the microstructural evolution of MMC materials during friction stir welding (FSW). Both mechanical polishing and ion beam polishing are used for the EBSD sample preparation. The effect of the sample preparation on the EBSD data acquisition quality is studied. Some typical examples, such as the identification of grains and subgrains, grain size distribution, deformation fields and the texture components are given. - Highlights: {yields} EBSD has been used to characterize the grain structure of Al-B{sub 4}C MMCs. {yields} Mechanical and ion beam polishing are compared for EBSD sample preparation of MMCs. {yields} EBSD shows great advantages over optical microscopy for microtexture analysis of MMCs.

  11. Effect of Rhenium Addition on Wear Behavior of Cr-Al2O3 Metal Matrix Composites

    Science.gov (United States)

    Chmielewski, Marcin; Piątkowska, Anna

    2015-05-01

    Materials for applications in the automotive industry are required to be strong, stiff, hard, light weight, and wear resistant, which is very difficult to achieve in the case of conventional materials. To meet all these diverse requirements, it is necessary to combine various types of materials (such as metals and ceramics). In the present study, the chromium and chromium-rhenium matrices were reinforced with aluminum oxide to obtain composite materials with improved wear resistance. The composites were fabricated by a powder metallurgy method. The effects of the rhenium addition and volume fraction of aluminum oxide on the wear rate and the friction coefficient of the composites at room temperature were examined in a ball-on-surface apparatus under dry conditions. The worn surfaces and debris were studied by scanning electron microscopy. The final values of the friction coefficient were 0.9 and 0.8 for the Cr-25%Al2O3 and Cr-40%Al2O3 composites, respectively. Alloying Cr matrix with Re improved wear resistance of composite but, at the same time, it caused an increase in its coefficient of friction.

  12. Elastic modulus of Al-Si/SiC metal matrix composites as a function of volume fraction

    Energy Technology Data Exchange (ETDEWEB)

    Santhosh Kumar, S; Rajasekharan, T [Powder Metallurgy Group, Defence Metallurgical Research Laboratory, Kanchanbagh PO, Hyderabad-500 058 (India); Seshu Bai, V [School of Physics, University of Hyderabad, Central University PO, Hyderabad-500 046 (India); Rajkumar, K V; Sharma, G K; Jayakumar, T, E-mail: dearsanthosh@gmail.co [Non-Destructive Evaluation Division, Indira Gandhi Center for Atomic Research, Kalpakkam, Chennai-603 102 (India)

    2009-09-07

    Aluminum alloy matrix composites have emerged as candidate materials for electronic packaging applications in the field of aerospace semiconductor electronics. Composites prepared by the pressureless infiltration technique with high volume fractions in the range 0.41-0.70 were studied using ultrasonic velocity measurements. For different volume fractions of SiC, the longitudinal velocity and shear velocity were found to be in the range of 7600-9300 m s{sup -1} and 4400-5500 m s{sup -1}, respectively. The elastic moduli of the composites were determined from ultrasonic velocities and were analysed as a function of the volume fraction of the reinforcement. The observed variation is discussed in the context of existing theoretical models for the effective elastic moduli of two-phase systems.

  13. In-situ scanning electron microscope studies of crack growth in an aluminum metal-matrix composite

    Science.gov (United States)

    Manoharan, M.; Lewandowski, J. J.

    1990-01-01

    Edge-notched specimens of a cast and extruded Al alloy-based, alumina particulate-reinforced composite in the annealed condition were tested in situ in a SEM apparatus equipped with a deformation stage permitting the direct observation of crack growth phenomena. Fracture in this composite is seen to proceed by initiation of microcracks ahead of the macrocrack; as deformation proceeds, the microcracks lengthen, and crack propagation occurs when the region of intense plastic straining becomes comparable to the macrocrack-microcrack distance. The sequence is then repeated.

  14. Estimation of fracture parameters for Al-SiC and Al-Fe2O3 metal matrix composites

    Science.gov (United States)

    Jacob, S.; Sridhar, R.; Irudaya Raja, S. Joseph

    2017-03-01

    In this paper silicon carbide and iron oxide is reinforced with aluminum matrix. The prepared composite provide high strength than the commercial composite. It provides high elastic properties and high service temperature. Since this material have great scope in space application it has been chosen for estimation of fracture toughness. Hence grain size of the samples increased this is due to the effect of reinforcement bonding with aluminum matrix. The CMOD test has been carried out for this Purpose. Microscopic examination has shown that with increase in of reinforcement test confirmed that with increase in reinforcement ratio the fracture toughness also increased. In this work specimens have been preferred with and without addition of SiC and Fe2O3 to compare the influence. The results are compared and it has been studied that Fracture Toughness increased significantly by addition of inclusions.

  15. Influence of the localized initial plastic deformation on the effective thermomechanical response of metal-matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Roatta, A.; Turner, P.A.; Bertinetti, M.A.; Bolmaro, R.E.

    1999-11-01

    A generalized Eshelby model, allowing interaction among reinforcing particles under a Mori-Tanaka-like scheme, is presented. Different inclusion aspect ratios are studied in the elastic and incipient elastoplastic regime for a model SiC-Al composite. The solution of the field equations is obtained via an explicit algorithm that yields the interaction field in terms of the stress and strain variables. The particles and fibers are taken as purely elastic, and the matrix is regarded as elastic-perfectly plastic. Coefficients of thermal expansion (CTE) are calculated both under the assumption of purely elastic response and at the onset of plastic localized deformation. The simulated stress-strain curves show the influence of interaction stresses on macroscopic yield stress for different inclusion aspect ratios, with no consideration of matrix hardening. The model allows a good simulation of the thermomechanical behavior of composite materials and contributes to the understanding of the elastoplastic transition in stress-strain curves. It can also simply explain some of the most distinctive features of the mechanical behavior of composites. The model presents the possibility of controlling many input variables and geometries and simultaneously considering three-dimensional deformation of interacting inclusion-reinforced materials with low computational effort. Comparisons to experimental CTE and residual stresses are provided.

  16. Effect of Cutting Parameters on Thrust Force and Surface Roughness in Drilling of Al-2219/B4C/Gr Metal Matrix Composites

    Science.gov (United States)

    Ravindranath, V. M.; Basavarajappa, G. S. Shiva Shankar S.; Suresh, R.

    2016-09-01

    In aluminium matrix composites, reinforcement of hard ceramic particle present inside the matrix which causes tool wear, high cutting forces and poor surface finish during machining. This paper focuses on effect of cutting parameters on thrust force, surface roughness and burr height during drilling of MMCs. In the present work, discuss the influence of spindle speed and feed rate on drilling the pure base alloy (Al-2219), mono composite (Al- 2219+8% B4C) and hybrid composite (Al-2219+8%B4C+3%Gr). The composites were fabricated using liquid metallurgy route. The drilling experiments were conducted by CNC machine with TiN coated HSS tool, M42 (Cobalt grade) and carbide tools at various spindle speeds and feed rates. The thrust force, surface roughness and burr height of the drilled hole were investigated in mono composite and hybrid composite containing graphite particles, the experimental results show that the feed rate has more influence on thrust force and surface roughness. Lesser thrust force and discontinuous chips were produced during machining of hybrid composites when compared with mono and base alloy during drilling process. It is due to solid lubricant property of graphite which reduces the lesser thrust force, burr height and lower surface roughness. When machining with Carbide tool at low feed and high speeds good surface finish was obtained compared to other two types of cutting tool materials.

  17. Improvement of Joint Strength of SiCp/Al Metal Matrix Composite in Transient Liquid Phase Bonding Using Cu/Ni/Cu Film Interlayer

    Institute of Scientific and Technical Information of China (English)

    Rongfa CHEN; Dunwen ZUO; Min WANG

    2006-01-01

    The compact oxide on the surface of SiCp/Al metal matrix composite (SiCp/Al MMC) greatly depends on the property of the joint. Inlaid sputtering target was applied to etch the oxide completely on the bonding surface of SiCp/Al MMC by plasma erosion. Cu/Ni/Cu film of 5 μm in thickness was prepared by magnetron sputtering method on the clean bonding surface in the same vacuum chamber, which was acted as an interlayer in transient liquid phase (TLP) bonding process. Compared with the same thickness of single Cu foil and Ni foil interlayer,the shear strength of 200 MPa was obtained using Cu/Ni/Cu film interlayer during TLP bonding, which was 89.7% that of base metal. In addition, homogenization of the bonding region and no particle segregation in interfacial region were found by analysis of the joint microstructure. Scanning electron microscopy (SEM) was used to observe the micrograph of the joint interface. The result shows that a homogenous microstructure of joint was achieved, which is similar with that of based metal.

  18. A Computational Study on the Use of an Aluminium Metal Matrix Composite and Aramid as Alternative Brake Disc and Brake Pad Material

    Directory of Open Access Journals (Sweden)

    Nosa Idusuyi

    2014-01-01

    Full Text Available A computational model for the heat generation and dissipation in a disk brake during braking and the following release period has been formulated. The model simulates the braking action by investigating the thermal behaviour occurring on the disc and pad surfaces during this period. A comparative study was made between grey cast iron (GCI, asbestos, Aluminium metal matrix composite (AMC, and aramid as brake pad and disc materials. The braking process and following release period were simulated for four material combinations, GCI disc and Asbestos pad, GCI disc and Aramid pad, AMC disc and Asbestos pad, AMC disc and Aramid pad using COMSOL Multiphysics software. The results show similarity in thermal behaviour at the contact surface for the asbestos and aramid brake pad materials with a temperature difference of 1.8 K after 10 seconds. For the brake disc materials, the thermal behaviour was close, with the highest temperature difference being 9.6 K. The GCI had a peak temperature of 489 K at 1.2 seconds and AMC was 465.5 K but cooling to 406.4 K at 10 seconds, while the GCI was 394.7 K.

  19. Metal matrix-metal nanoparticle composites with tunable melting temperature and high thermal conductivity for phase-change thermal storage.

    Science.gov (United States)

    Liu, Minglu; Ma, Yuanyu; Wu, Hsinwei; Wang, Robert Y

    2015-02-24

    Phase-change materials (PCMs) are of broad interest for thermal storage and management applications. For energy-dense storage with fast thermal charging/discharging rates, a PCM should have a suitable melting temperature, large enthalpy of fusion, and high thermal conductivity. To simultaneously accomplish these traits, we custom design nanocomposites consisting of phase-change Bi nanoparticles embedded in an Ag matrix. We precisely control nanoparticle size, shape, and volume fraction in the composite by separating the nanoparticle synthesis and nanocomposite formation steps. We demonstrate a 50-100% thermal energy density improvement relative to common organic PCMs with equivalent volume fraction. We also tune the melting temperature from 236-252 °C by varying nanoparticle diameter from 8.1-14.9 nm. Importantly, the silver matrix successfully prevents nanoparticle coalescence, and no melting changes are observed during 100 melt-freeze cycles. The nanocomposite's Ag matrix also leads to very high thermal conductivities. For example, the thermal conductivity of a composite with a 10% volume fraction of 13 nm Bi nanoparticles is 128 ± 23 W/m-K, which is several orders of magnitude higher than typical thermal storage materials. We complement these measurements with calculations using a modified effective medium approximation for nanoscale thermal transport. These calculations predict that the thermal conductivity of composites with 13 nm Bi nanoparticles varies from 142 to 47 W/m-K as the nanoparticle volume fraction changes from 10 to 35%. Larger nanoparticle diameters and/or smaller nanoparticle volume fractions lead to larger thermal conductivities.

  20. Application of x-ray microtomography in materials science illustrated by a study of a continuous fiber metal matrix composite.

    Science.gov (United States)

    Elliott, J C; Anderson, P; Davis, G; Dover, S D; Stock, S R; Breunig, T M; Guvenilir, A; Antolovich, S D

    1990-01-01

    The advantages of the use of x-ray microtomography in materials science are discussed, and illustrated by the nondestructive study of the mechanical damage in a continuous fiber SiC/Al composite at a resolution of about 25 μm. A laboratory x-ray source was used, and it was shown that quantitative measurements of the linear absorption coefficient at this resolution are possible, even though the AgKα radiation used is accompanied by a considerable amount of white radiation, provided that the counter system is properly corrected for pulse pile up and dead-time.

  1. Effect of Bi modification treatment on microstructure, tensile properties, and fracture behavior of cast Al-Mg2Si metal matrix composite

    Directory of Open Access Journals (Sweden)

    Wu Xiaofeng

    2013-01-01

    Full Text Available Bi has a good modification effect on the hypoeutectic Al-Si alloy, and the morphology of eutectic Si changes from coarse acicular to fine fibrous. Based on the similarity between Mg2Si and Si phases in crystalline structure and crystallization process, the present study investigated the effects of different concentrations of Bi on the microstructure, tensile properties, and fracture behavior of cast Al-15wt.%Mg2Si in-situ metal matrix composite. The results show that the addition of the proper amount of Bi has a significant modification effect on both primary and eutectic Mg2Si in the Al-15wt.%Mg2Si composite. With an increase in Bi content from 0 to 1wt.%, the morphology of the primary Mg2Si is changed from irregular or dendritic to polyhedral shape; and its average particle size is significantly decreased from 70 to 6 μm. Moreover, the morphology of the eutectic Mg2Si phase is altered from flake-like to very short fibrous or dot-like. When the Bi addition exceeds 4.0wt.%, the primary Mg2Si becomes coarse again. However, the eutectic Mg2Si still exhibits the modified morphology. Tensile tests reveal that the Bi addition can improve the tensile strength and ductility of the material. Compared with those of the unmodified composite, the ultimate tensile strength and percentage elongation after fracture with 1.0wt.% Bi increase 51.2% and 100%, respectively. At the same time, the Bi addition changes the fracture behavior from brittle to ductile.

  2. The corrosion behaviour of the aluminum alloy 7075/SiCp metal matrix composite prepared by spray deposition

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Y.L.; Chen, Z.H.; Wu, H.L.; Wang, H.M. [College of Materials Science and Engineering, Hunan University, Changsha (China)

    2007-04-15

    Aluminum alloy 7075 and 7075/SiCp (MMC) were prepared by multi-layer spray deposition method and the corrosion behaviour of them were studied by electrochemical measurements to study the effect of the addition of silicon carbide on the corrosion behaviour of the MMC. The electrochemical noise result shows that the amplitude of the potential noise of the composite is lower than that of the spray deposited 7075 alloy. The potentiodynamic polarization curves results show that both the cathodic oxygen reduction current density and the anodic dissolution current density of the 7075/SiCp MMC are less than those of the 7075 alloy. Thus, the addition of SiC particles increases the corrosion resistance of the MMC. This may be due to that the microstructure of the spray deposited MMC is compact and SiC particles are nonmetallic material, the addition of it minimizes the real corrosion area of the alloy. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  3. Multiscale Modeling of Inclusions and Precipitation Hardening in Metal Matrix Composites: Application to Advanced High-Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Askari, Hesam; Zbib, Hussein M.; Sun, Xin

    2013-06-01

    In this study, the strengthening effect of inclusions and precipitates in metals is investigated within a multiscale approach that utilizes models at various length scales, namely, Molecular Mechanics (MM), discrete Dislocation Dynamics (DD), and an Eigenstrain Inclusion Method (EIM). Particularly, precipitates are modeled as hardsoft particles whose stress fields interact with dislocations. The stress field resulting from the elastic mismatch between the particles and the matrix is accounted for through the EIM. While the MM method is employed for the purpose of developing rules for DD for short range interaction between a single dislocation and an inclusion, the DD method is used to predict the strength of the composite resulting from the interaction between ensembles of dislocations and particles. As an application to this method, the mechanical behavior of Advanced High Strength Steel (AHSS) is investigated and the results are then compared to the experimental data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery, as well as annihilation of dislocations. The DD results show that strengthening due to nano sized particles is a function of the density and size of the precipitates. This size effect is then explained using a mechanistic model developed based on dislocation-particle interaction.

  4. Effect of particle concentration on the structure and tribological properties of submicron particle SiC reinforced Ni metal matrix composite (MMC) coatings produced by electrodeposition

    Energy Technology Data Exchange (ETDEWEB)

    Guel, H., E-mail: harungul@duzce.edu.tr [Duzce University, Gumusova Vocational School, Department of Metallurgy, 81850, Duzce (Turkey); K Latin-Small-Letter-Dotless-I l Latin-Small-Letter-Dotless-I c, F.; Uysal, M.; Aslan, S.; Alp, A.; Akbulut, H. [Sakarya University, Engineering Faculty, Department of Metallurgical and Materials Engineering, Esentepe Campus, 54187, Sakarya (Turkey)

    2012-03-01

    In the present work, a nickel sulfate bath containing SiC submicron particles between 100 and 1000 nm was used as the plating electrolyte. The aim of this work is to obtain Ni-SiC metal matrix composites (MMCs) reinforced with submicron particles on steel surfaces with high hardness and wear resistance for using in anti-wear applications such as dies, tools and working parts for automobiles and vehicles. The influence of the SiC content in the electrolyte on particle distribution, microhardness and wear resistance of nano-composite coatings was studied. During the electroplating process, the proper stirring speed was also determined for sub-micron SiC deposition with Ni matrix. The Ni films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The depositions were controlled to obtain a specific thickness (between 50 and 200 {mu}m) and volume fraction of the particles in the matrix (between 0.02 and 0.10). The hardness of the coatings was measured to be 280-571 HV depending on the particle volume in the Ni matrix. The tribological behaviors of the electrodeposited SiC nanocomposite coatings sliding against an M50 steel ball (O 10 mm) were examined on a tribometer. All the friction and wear tests were performed without lubrication at room temperature and in the ambient air (with a relative humidity of 55-65%). The results showed that the wear resistance of the nanocomposites was approximately 2-2.2 times more than those of unreinforced Ni.

  5. Fabrication of aluminum-alumina metal matrix composites via cold gas dynamic spraying at low pressure followed by friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Hodder, K.J.; Izadi, H. [Department of Chemical and Materials Engineering, University of Alberta, 7th Floor, Electrical and Computer Engineering Research Facility, Edmonton, Alberta, Canada T6G 2V4 (Canada); McDonald, A.G. [Department of Mechanical Engineering, University of Alberta, 4-9 Mechanical Engineering Building, Edmonton, Alberta, Canada T6G 2G8 (Canada); Gerlich, A.P., E-mail: agerlich@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario, Canada N2L 3G1 (Canada)

    2012-10-30

    Cold gas dynamic spraying at low pressure (1 MPa gage or 150 psig) was used to fabricate Al-Al{sub 2}O{sub 3} metal matrix composite (MMC) coatings onto 6061 Al alloy. The powder contained Al powder admixed with -10 {mu}m Al{sub 2}O{sub 3} in fractions up to 90 wt.%. Scanning electron microscopy (SEM), Vickers microhardness testing, and image analysis were conducted to determine the microstructure, properties, and volume fraction of reinforcing particles in the coatings. The coatings were then friction-stir processed (FSP) at tool rotation speeds of 894 or 1723 RPM using a flat cylindrical tool. The Al{sub 2}O{sub 3} content and hardness of the final MMC coatings increased with increasing fractions of Al{sub 2}O{sub 3} particles in the feedstock powder, resulting in a maximum Al{sub 2}O{sub 3} content of 48 wt.% and a hardness of 85 HV of the as-sprayed coating when 90 wt.% Al{sub 2}O{sub 3} was used in the feed powder blend. After FSP, the hardness of the MMC increased to a maximum of 137 HV. The as-sprayed coatings contained Al{sub 2}O{sub 3} particles that were segregated between the Al particles, and FSP was effective in dispersing these Al{sub 2}O{sub 3} particles and decreasing their mean free path. It was suggested that this re-distribution and Al{sub 2}O{sub 3} particle size refinement during FSP improved the hardness of the MMC coatings.

  6. Study of cutting forces in machining of magnesium composite by response surface methodology

    Directory of Open Access Journals (Sweden)

    M. Saravanakumar

    2015-01-01

    Full Text Available Metal Matrix composites (MMCs has many excellent engineering properties like good strength to weight ratio, stiffness and increased wear resistance etc., These properties are the main requirements in aerospace, automotive industries and hence the MMCs are extensively used in these industries. This paper presents the detailed experimental study on cutting forces and surface roughness aspects in turning of 5% Graphite reinforced AZ91D Magnesium alloy metal matrix composite (AZ91D Magnesium alloy matrix + 5 % Graphite reinforcement. The stir casting process under inert atmosphere is followed for synthesis of the composite. The turning process is followed using Tungsten carbide cutting tool, in a lathe. The effect of machining parameters viz., cutting speed, feed rate and depth of cut, on the cutting forces and surface roughness (Ra achieved during the machining are analysed and modelled through the response surface methodology (RSM. Study of effect of machining parameters and their interactions are carried out by using the surface, contour plots of RSM. The experimental result shows that the most significant machining parameter affecting surface roughness and cutting forces is cutting speed. The experimental results and predicted values are observed as in good agreement.

  7. Composite materials. Volume 3 - Engineering applications of composites. Volume 4 - Metallic matrix composites. Volume 8 - Structural design and analysis, Part 2

    Science.gov (United States)

    Noton, B. R. (Editor); Kreider, K. G.; Chamis, C. C.

    1974-01-01

    This volume discusses a vaety of applications of both low- and high-cost composite materials in a number of selected engineering fields. The text stresses the use of fiber-reinforced composites, along with interesting material systems used in the electrical and nuclear industries. As to technology transfer, a similarity is noted between many of the reasons responsible for the utilization of composites and those problems requiring urgent solution, such as mechanized fabrication processes and design for production. Features topics include road transportation, rail transportation, civil aircraft, space vehicles, builing industry, chemical plants, and appliances and equipment. The laminate orientation code devised by Air Force materials laboratory is included. Individual items are announced in this issue.

  8. Study of the Effect of Process Parameters on Mechanical Properties and Microstructure of Al-Cu and SiCp Reinforced Metal Matrix Composite

    Directory of Open Access Journals (Sweden)

    SERAJUL HAQUE

    2012-12-01

    Full Text Available The high cost of fabrication hindered the actual application of metal matrix composite (MMC despite of their high stiffness, strength, corrosion resistance, wear resistance, non-reactivity with chemicals and so many other tailored quality which are never obtained in alloy of metals. In this study, a modest attempt has been made to find out the process parameters at which best mechanical properties of Al6061, 4%Cu and reinforced 5% SiCp ceramic MMC can be obtained. Addition of 4% Cu in Al6061 is more or less comparable to the composition of duralumin, which is widely used in aerospace applications. SiCp is hard and having linear thermal expansion at high temperature. With reinforcement of SiCp in Al-Cu alloy, it can be postulated thathardness of MMC retains at high temperature applications. An analysis of Variance (ANOVA was used for analysis of data with the help of SPSS (Version-17.0 software. Independent parameters are three levels of pouring rates (1.5cm/s, 2.5 cm/s and 3.5 cm/s, material type (Al6061+4%Cu alloy and Al+4%Cu, reinforced 5%SiCp MMC processed using stir casting technique and dependent parameters are hardness and impact strength, which is found that at different pouring rates material hardness and impact strength are highly significant. At pouring rate of 2.5 cm/s and 700±5°C pouring temperature, optimum values of hardness and impact strength are observed as compared to other values of pouring rates (1.5 cm/s and 3.5 cm/s. With reinforcement of 5% SiC trend of mechanical properties is same, buthardness and impact strength of MMCs are increased by 25% and 20% respectively. Also it is observed from scanning electron microscopy (SEM that at pouring rate 2.5 cm/s a better homogeneity can be obtained.

  9. Research on the Characters of the Cutting Force in Vibration Cutting Particle Reinforced Metal Matrix Composites SiC_p/Al

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In this paper, turning experiments of machining particle reinforced metal matri x composites(PRMMCs) SiC p/Al with PCD tools have been carried out. The cutting force characteristics in ultrasonic vibration turning compared with that in com mon turning were studied. Through the single factor experiments and multiple fac tor orthogonal experiments, the influences of three kinds of cutting conditions such as cutting velocity, amount of feed and cutting depth on cutting force were analyzed in detail. Meanwh...

  10. Studies on the Material Removal Rate of Al-SiC Composites Machined by Powder- Mixed EDM Technique

    Directory of Open Access Journals (Sweden)

    G P Anuraag

    2016-04-01

    Full Text Available The metal-matrix composites are preferred due to their high hardness, light weight, flexibility, high strength, simplicity and ease of applicability which make them potentially valuable in every industrious area like motor vehicles industries, mechanical tools manufacturing industries, structural applications and aerospace industries. Electro-discharge machining is a non-conventional machining process which uses short electrical discharges to machine any material of any hardness and strength levels provided that they are electrically conductive. In this paper, an attempt was made to find the machinability of aluminium metal matrix composite using powder mixed electric discharge machining (PMEDM. The aluminium matrix was reinforced with different percentages of silicon carbide (3%, 9% & 15% to form the composites using stir casting process. The Characteristic Material removal rate (MRR was studied while varying the process parameters of discharge time (TON, peak current (I and concentration of SiC in work material (C according to the face cantered central composite design for a constant voltage of 40 volts. The Electric Discharge Machining of the composites was carried out using a copper electrode of Ø6mm and kerosene mixed with aluminium powder was used as dielectric fluid.

  11. A new method of making metal matrix fibre reinforced materials

    Energy Technology Data Exchange (ETDEWEB)

    Schaupp, J. (Inst. fuer Werkzeugmaschinen und Betriebstechnik, Univ. Karlsruhe (Germany)); Pruemmer, R. (Inst. fuer Werkzeugmaschinen und Betriebstechnik, Univ. Karlsruhe (Germany) Ernst-Mach-Inst., Freiburg (Germany))

    1993-11-01

    MMC (metal matrix composites) made of ceramic fibres and metal matrix are suitable for high strength and high temperature applications. New types of ceramic fibres usually are incorporated into a metal matrix by means of liquid infiltration or by hot pressing techniques. The disadvantage of these methods is the chemical reaction sometimes occurring between fibre and matrix, resulting in an interlayer which is degrading the mechanical properties of the MMC. A new method is described starting with an arrangement of metal powder or metal foils with ceramic fibres. Dynamic pressures, released by detonation of proper explosives, are used for consolidation. At very high strain rates during plastic deformation of the powder or metal foils hydrodynamic flow of the matrix around the ceramic fibres allows a complete consolidation and to prevent cracking. Fibres made of SiC are embedded into a metal matrix of aluminum. (orig.).

  12. Investigation of the structure/property relationship of spray-formed 7XXX series high-strength aluminum alloys and their metal matrix composites

    Science.gov (United States)

    Sharma-Judd, Malavika M.

    2000-12-01

    The purpose of this investigation was to identify the structure/property relationship of spray formed 7XXX series alloys. High solute, ultra-high strength 7XXX series aluminum alloys with solute contents close to equilibrium solid solubility limits of the Al-Zn-Mg-Cu system have been produced by rapid solidification using spray deposition. The process yields massive preforms directly from the liquid state. Various elements, including chromium, manganese, silver, zirconium and scandium, were incorporated to produce a variety of microstructures and mechanical properties. SiC particulate was added to these same alloy compositions to produce metal matrix composites (MMCs). The resulting extruded products in the T6 and T7 conditions were evaluated and compared. Under peak-aged conditions in the unreinforced materials, strengths in excess of 860 MPa were achieved, with one alloy exceeding 900 MPa. Apart from the elongation to failure, the mechanical properties of the composite materials were equal to or superior to those of their unreinforced counterparts. The superior strength properties of the spray formed alloys were attributed to two major substructures with different scale; nanometer sized eta ' metastable precipitates and slightly larger, but finely distributed dispersoids. The large volume fraction of plate-like eta' precipitates (average size 58A, ranging up to 73 A in diameter) were identified as having a hexagonal structure with lattice parameters a = 0.488 nm and c = 1.376. The remarkable strengthening is predominantly attributed to precipitation hardening. The enhanced mechanical properties of the MMC materials are attributed to the increased dislocation density, and thus, a higher concentration of structural particles compared to the unreinforced materials. Higher gas-to-metal ratios of 4.45, as opposed to lower gas-to-metal ratios of 1.95 produced a refined grain structure with an evenly distributed second phase. In both unreinforced and MMC materials

  13. 高阻尼铝基复合材料在海水中的腐蚀行为%Corrosion behavior of the high damping aluminum alloy metal matrix composite in seawater

    Institute of Scientific and Technical Information of China (English)

    刘维镐; 陈电玲

    2001-01-01

    研究了高阻尼铝基复合材料在海水中的腐蚀行为,本实验所用高阻尼铝基复合材料是以 6061 铝合金为基体,加入 SiC颗粒和石墨粉,用粉末冶金方法制备的。测定了高阻尼铝基复合材料在海 水中的腐蚀速度、电极电位和极化曲线,并通过与基体金属的对比来描述它的腐蚀特性。实验表明, 在海水介质中,高阻尼铝基复合材料的耐蚀性能比 6061铝合金差,孔蚀倾向大。在海水介质中使用 高阻尼铝基复合材料必须加以保护。%Corrosion behavior of the high damping 6061 aluminum alloy metal matrix composites contain- ing silicon carbide particulate and crystalline flake graphite powder reinforcements fabricated by powder metallurgy was investigated experimentally in seawater. The corrosion rate, electrode potential and polari- zation curves of the 6061 aluminum alloy and the high damping 6061 aluminum alloy metal matrix com- posites were measured in seawater. It shows that the corrosion resistance of the composites is inferior to that of 6061 aluminum alloy, pitting corrosion tendency of the composites is far larger than that of 6061 aluminum alloy in seawater. The protection measures are essential for the high damping 6061 aluminum alloy metal matrix composites serving in marine environment.

  14. Protective metal matrix coating with nanocomponents

    Science.gov (United States)

    Galevsky, G. V.; Rudneva, V. V.; Cherepanov, A. N.; Galevsky, S. G.; Efimova, K. A.

    2016-09-01

    Experience of nanocrystalline chromium, titanium, silicon carbides and borides components application as nickel, zinc, chromium based electrodeposited composite coating is generalized. Electrodepositing conditions are determined. Structure and physicochemical properties of coatings, namely micro-hardness, adhesion to steel base, inherent stresses, heat resistance, corrosion currents, en-during quality, and their change during isothermal annealing are studied. As is shown, nanocomponents act as metal matrix modifier. Technological and economic feasibility study to evaluate expediency of replacing high priced nano-diamonds with nanocrystalline borides and carbides is undertaken.

  15. Evolution of the internal friction in SIC particle reinforced 8090 Al-Li metal matrix composite; Evolucion de la friccion interna del material compuesto de matriz Al-Li 8090 reforzado con particulas de SiC

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Urrutia, I.; Gallego, I.; No, M. L.; San Juan, J. M.

    2001-07-01

    The present study has been undertaken to investigate the mechanisms of thermal stress relief at the range of temperatures below room temperature for the metal matrix composite Al-Li 8090/SiC. For this aim the experimental technique of internal friction has been used which has been showed up very effective. Several thermal cycles from 453 K to 100 K were used in order to measures the internal friction as well as the elastic modules of the material concluding that thermal stresses are relaxed by microplastic deformation around the reinforcements. It has been also related the variation in the elastic modules with the different levels of precipitation. (Author) 18 refs.

  16. Interfaces in polymer, ceramic, and metal matrix composites; Proceedings of the Second International Conference on Composite Interfaces (ICCI-II), Cleveland, OH, June 13-17, 1988

    Energy Technology Data Exchange (ETDEWEB)

    Ishida, H.

    1988-01-01

    The present conference on interfacial factors in advanced composite materials discusses such topics in their development status and properties as silane coupling, the electrochemical and plasma-surface treatment of carbon fibers, fiber surface-analytical techniques, polymer molecular scale characterization by atom-probe field-ion microscopy, the study of carbon fiber-epoxy resin interface interactions by means of labeling techniques, and the surface tailoring of SiC by ion implantation. Also discussed are developments in laser light-scattered photoelasticity, microstructural evolutions under heat treatment and radiation damage, TEM for composites, the interfaces of carbon fiber-reinforced Al composites, the influence of the interface on macroscopic composite properties, and the status of the theoretical understanding of composite interfaces.

  17. Machining studies of die cast aluminum alloy-silicon carbide composites

    Science.gov (United States)

    Sornakumar, Thambu; Kathiresan, Marimuthu

    2010-10-01

    Metal matrix composites (MMCs) with high specific stiffness, high strength, improved wear resistance, and thermal properties are being increasingly used in advanced structural, aerospace, automotive, electronics, and wear applications. Aluminum alloy-silicon carbide composites were developed using a new combination of the vortex method and the pressure die-casting technique in the present work. Machining studies were conducted on the aluminum alloy-silicon carbide (SiC) composite work pieces using high speed steel (HSS) end-mill tools in a milling machine at different speeds and feeds. The quantitative studies on the machined work piece show that the surface finish is better for higher speeds and lower feeds. The surface roughness of the plain aluminum alloy is better than that of the aluminum alloy-silicon carbide composites. The studies on tool wear show that flank wear increases with speed and feed. The end-mill tool wear is higher on machining the aluminum alloy-silicon carbide composites than on machining the plain aluminum alloy.

  18. Custom Machines Advance Composite Manufacturing

    Science.gov (United States)

    2012-01-01

    Here is a brief list of materials that NASA will not be using to construct spacecraft: wood, adobe, fiberglass, bone. While it might be obvious why these materials would not make for safe space travel, they do share a common characteristic with materials that may well be the future foundation of spacecraft design: They all are composites. Formed of two or more unlike materials - such as cellulose and lignin in the case of wood, or glass fibers and plastic resin in the case of fiberglass-composites provide enhanced mechanical and physical properties through the combination of their constituent materials. For this reason, composites are used in everything from buildings, bathtubs, and countertops to boats, racecars, and sports equipment. NASA continually works to develop new materials to enable future space missions - lighter, less expensive materials that can still withstand the extreme demands of space travel. Composites such as carbon fiber materials offer promising solutions in this regard, providing strength and stiffness comparable to metals like aluminum but with less weight, allowing for benefits like better fuel efficiency and simpler propulsion system design. Composites can also be made fatigue tolerant and thermally stable - useful in space where temperatures can swing hundreds of degrees. NASA has recently explored the use of composites for aerospace applications through projects like the Composite Crew Module (CCM), a composite-constructed version of the aluminum-lithium Multipurpose Crew Capsule. The CCM was designed to give NASA engineers a chance to gain valuable experience developing and testing composite aerospace structures.

  19. Tool flank wear model and parametric optimization in end milling of metal matrix composite using carbide tool: Response surface methodology approach

    Directory of Open Access Journals (Sweden)

    R. Arokiadass

    2012-04-01

    Full Text Available Highly automated CNC end milling machines in manufacturing industry requires reliable model for prediction of tool flank wear. This model later can be used to predict the tool flank wear (VBmax according to the process parameters. In this investigation an attempt was made to develop an empirical relationship to predict the tool flank wear (VBmax of carbide tools while machining LM25 Al/SiCp incorporating the process parameters such as spindle speed (N, feed rate (f, depth of cut (d and various % wt. of silicon carbide (S. Response surface methodology (RSM was applied to optimizing the end milling process parameters to attain the minimum tool flank wear. Predicted values obtained from the developed model and experimental results are compared, and error <5 percent is observed. In addition, it is concluded that the flank wear increases with the increase of SiCp percentage weight in the MMC.

  20. Synthesis, microstructural and mechanical properties of ex situ zircon particles (ZrSiO4 reinforced Metal Matrix Composites (MMCs: a review

    Directory of Open Access Journals (Sweden)

    Satish Kumar Thandalam

    2015-07-01

    This review article details the current development on the synthesis, microstructure and mechanical properties of zircon reinforced MMCs, with specific attention on the abrasive wear behavior of the composites. This review also summarizes the work done by various research groups on zircon reinforced MMCs in achieving higher hardness and wear resistance in these composites.

  1. Automatic generation of 2D micromechanical finite element model of silicon–carbide/aluminum metal matrix composites: Effects of the boundary conditions

    DEFF Research Database (Denmark)

    Qing, Hai

    2013-01-01

    Two-dimensional finite element (FE) simulations of the deformation and damage evolution of Silicon–Carbide (SiC) particle reinforced aluminum alloy composite including interphase are carried out for different microstructures and particle volume fractions of the composites. A program is developed...

  2. Metal Matrix Composites for Ordnance Applications. NDIA Firepower Symposium Held in U. S. Army Research Laboratory, Aberdeen Proving Ground, MD on 20 Jun 2001

    Science.gov (United States)

    2007-11-02

    parasitic volume than polymer matrix composite shells; Gun barrels 50% lighter than steel FY01 FY02 FY03 FY04...component TRL=5 Prototype Demonstration METRIC: • Projectile shells 50% lighter than steel shells with 67% less parasitic volume than Polymer Matrix Composite technology

  3. Influence of particle size on Cutting Forces and Surface Roughness in Machining of B4Cp - 6061 Aluminium Matrix Composites

    Science.gov (United States)

    Hiremath, Vijaykumar; Badiger, Pradeep; Auradi, V.; Dundur, S. T.; Kori, S. A.

    2016-02-01

    Amongst advanced materials, metal matrix composites (MMC) are gaining importance as materials for structural applications in particular, particulate reinforced aluminium MMCs have received considerable attention due to their superior properties such as high strength to weight ratio, excellent low-temperature performance, high wear resistance, high thermal conductivity. The present study aims at studying and comparing the machinability aspects of B4Cp reinforced 6061Al alloy metal matrix composites reinforced with 37μm and 88μm particulates produced by stir casting method. The micro structural characterization of the prepared composites is done using Scanning Electron Microscopy equipped with EDX analysis (Hitachi Su-1500 model) to identify morphology and distribution of B4C particles in the 6061Al matrix. The specimens are turned on a conventional lathe machine using a Polly crystalline Diamond (PCD) tool to study the effect of particle size on the cutting forces and the surface roughness under varying machinability parameters viz., Cutting speed (29-45 m/min.), Feed rate (0.11-0.33 mm/rev.) and depth of cut (0.5-1mm). Results of micro structural characterization revealed fairly uniform distribution of B4C particles (in both cases i.e., 37μm and 88μm) in 6061Al matrix. The surface roughness of the composite is influenced by cutting speed. The feed rate and depth of cut have a negative influence on surface roughness. The cutting forces decreased with increase in cutting speed whereas cutting forces increased with increase in feed and depth of cut. Higher cutting forces are noticed while machining Al6061 base alloy compared to reinforced composites. Surface finish is high during turning of the 6061Al base alloy and surface roughness is high with 88μm size particle reinforced composites. As the particle size increases Surface roughness also increases.

  4. Investigation into the Mechanical Properties and Fracture Behavior of A356 Aluminum Alloy-Based ZrO2-Particle-Reinforced Metal-Matrix Composites

    Science.gov (United States)

    Abdizadeh, H.; Baghchesara, M. A.

    2013-11-01

    In the present study, an investigation has been carried out into the influence of ZrO2 content and casting temperature on the mechanical properties and fracture behavior of A356 Al/ZrO2 composites. A356 aluminum alloy matrix composites reinforced with 5, 10 and 15 vol.% ZrO2 were fabricated at 750, 850, and 95 0°C via the stir-casting method. Based on the results obtained, the optimum amount of reinforcement and casting temperature were determined by evaluating the density and mechanical properties of the composites through the use of hardness and tensile tests. The fracture surfaces of composite specimens were also studied to identify the main fracture mechanisms of the composites. The results obtained indicated that all samples fractured due to the interdendritic cracking of the matrix alloy. Reinforcing the Al matrix alloy with ZrO2 particles increased the hardness and ultimate tensile strength of the alloy to the maximum values of 70 BHN and 232 MPa, respectively. The best mechanical properties were obtained for the specimens with 15 vol.% of ZrO2 produced at 75 0°C.

  5. Influence of Waste Glass Grain on Mechanical Properties of Glass-aluminum Metal Matrix Composite%废玻璃颗粒对铝基复合材料力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    张雷; 张记市; 孙可伟

    2011-01-01

    采用搅拌铸造法制备玻璃颗粒增强铝基废物复合材料,利用SEM、XRD等手段观察和分析了玻璃颗粒在复合材料制备中的变化情况,研究了玻璃颗粒含量对复合材料抗拉强度和耐磨强度的影响.结果表明,玻璃颗粒较均匀地分布于基体中,界面结合良好;与基体相比,复合材料耐磨性能提高了4.62倍,抗拉强度提高并不明显;玻璃颗粒表面发生熔融,裂纹在铝液中能够自我修复,从而提高复合材料的力学性能.%The glass/aluminum metal matrix composite was prepared by stirring cast. The surface change of the grains was studied by SEM and XRD. The influnce of glass grain on the tensile strength and abrasive resistance of the composite was studied. The results show that glass grains could scatter and suspend well in melt; compared with matrix alloy, the abrasive resistanc of the composite is improved by 4.62 times, but the increase of tensile strength of the composite is not obvious; when glass grains scattering and suspending in alloy, the melting phenomenon occurs on grain surface, and the crack in aluminium liquid can self-heal, meanwhile, the mechanical property of the composite improves.

  6. Microstructure and Crystallographic Texture Variations in the Friction-Stir-Welded Al-Al2O3-B4C Metal Matrix Composite Produced by Accumulative Roll Bonding

    Science.gov (United States)

    Mohammadnezhad, Mahyar; Shamanian, Morteza; Zabolian, Azam; Taheri, Mahshid; Javaheri, Vahid; Navidpour, Amir Hossein; Nezakat, Majid; Szpunar, Jerzy A.

    2015-12-01

    In this research, ultrafine-grained sheets of aluminum matrix composite (Al-Al2O3-B4C) were produced by accumulative roll bonding ARB technique. As-received, ultrafine-grained aluminum composite sheets were joined by friction-stir welding. The microstructure, crystallographic texture, and Vickers hardness in the weld zones were investigated. Electron backscattered diffraction results revealed occurrence of dynamic recrystallization and demonstrated existence of different grain orientations within the weld nugget. Produced composite plates illustrated rotated cubic texture. Moreover, in the nugget, a well-recrystallized grain structure having characteristic strong shear texture component finally developed. However, the texture result in the heat-affected zone illustrated rotated cubic and Goss components that related to the effect of heat input. Friction-stir welding refined the grain size in the weld zone. The hardness also improved with the peak hardness being observed towards the advancing stir welding side.

  7. 2D micromechanical analysis of SiC/Al metal matrix composites under tensile, shear and combined tensile/shear loads

    DEFF Research Database (Denmark)

    Qing, Hai

    2013-01-01

    and dimensions of Silicon-Carbide (SiC) particles are randomly distributed. Finite element simulations of the deformation and damage evolution of SiC particle reinforced Aluminum (Al) alloy composite are carried out for different microstructures and interphase strengths under tensile, shear and combined tensile...

  8. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  9. The effect of mixed mode I/II on the fracture toughness and fracture behavior of nano-structured metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Hassan, Hala A., E-mail: halah70@yahoo.com [Dept. of Design and Prod. Eng., Faculty of Eng., Ain Shams University, Cairo (Egypt); Dept. of Mat. Sci. and Eng., Case Western Reserve University, Cleveland, OH (United States); El-Shabasy, Adel B. [Dept. of Design and Prod. Eng., Faculty of Eng., Ain Shams University, Cairo (Egypt); Dept. of Mat. Sci. and Eng., Case Western Reserve University, Cleveland, OH (United States); Lewandowski, John J. [Dept. of Mat. Sci. and Eng., Case Western Reserve University, Cleveland, OH (United States)

    2013-01-01

    A nano-structured Al{sub 89}Gd{sub 7}Ni{sub 3}Fe{sub 1} composite alloy was made from extruding its atomized amorphous powder at different extrusion ratios (ER). The effects of changing the notch radius from fatigue pre-crack to 100 {mu}m on mode I fracture toughness were studied at different test temperatures (e.g., 298 K and 498 K). The effects of mixed mode (I/II) loading using different offset ratios were also studied at these temperatures. Increasing the test temperature showed a significant effect on the fracture toughness for mode I and mixed mode I/II conditions. Fracture surfaces were examined to reveal the nature of failure of such nano-structured Al composite materials at these loading conditions.

  10. Effect of the percentage of reinforcement on the wear in the metal matrix composites sintered with abnormal glow discharge; Efecto del porcentaje de refuerzo frente al desgaste en compuestos de matriz metalica sinterizados con descarga luminiscente anormal

    Energy Technology Data Exchange (ETDEWEB)

    Perez-Velasquez, S.; Pineda-Triana, Y.; Aguilar-Castro, Y.; Vera-Lopez, E.

    2016-05-01

    In this study an analysis of the behavior of dry wear coefficient of a Metal Matrix Composite (MMC) in 316 stainless steel reinforced with particles of titanium carbide (TiC) according to ASTM G 99 standards, in a pin-on-disk test. In this research it is tested the effect of the percentage of reinforcement in the MMC manufactured with 3, 6 y 9% (vol.) of TiC, in samples compacted at 800 MPa, generating different values of grain size, hardness and density, they are sintered with abnormal glow discharge, at a temperature of 1200 degree centigrade ±5 degree centigrade, with a protection atmosphere H{sub 2} - N{sub 2} and a permanence time of 30 minutes. According to the results obtained it is concluded that the best condition for the MMC manufacturing, in relation to the reinforcement percentage, is the one obtained when the mixture contains 6% of TiC compacted at 800 MPa. In these conditions, it was obtained: achieving smaller grain size, the greater hardness and the lowest coefficient of friction. In this respect, it was observed that the incorporation of the ceramic particles (TiC) in a matrix of austenitic steel (316) shows significant improvements in the resistance to the wear. (Author)

  11. In-situ P/M Al/(ZrB{sub 2} + Al{sub 2}O{sub 3}) MMCs: Processing, microstructure and mechanical characterization[Powder Metallurgy, Metal Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Feng, C.F.; Froyen, L.

    1999-12-10

    In-situ metal matrix composites (MMCs) offer significant advantages over conventional MMCs from both a technical and an economic standpoint. In this paper, an in-situ MMC, i.e., Al/(10 vol.% Zr2B + 9.2 vol.% Al{sub 2}O{sub 3}), is produced starting from Al + ZrO{sub 2} + B by reactive sintering and subsequently densified by hot-pressing. The formation mechanism of ZrB{sub 2} and Al{sub 2}O{sub 3} in Al matrix is studied by XRD, thermal analysis and microstructural characterization. Reaction kinetics are also investigated based on the results of the reaction mechanism. The properties are evaluated in terms of microstructural characterization, Young's modulus and bending tests. The in-situ processing involves four intermediate steps and the transitional phases are AlB{sub 2}, Zr(O, B){sub 2} and (Zr, Al)(B, O){sub 2}. Regarding the reaction kinetics, conversion fraction vs time relationships have been established for the last three intermediate steps.

  12. The Study of Corrosion and Wear Resistance of Copper Composite Coatings with Inclusions of Carbon Nanomaterials in the Copper Metal Matrix

    Directory of Open Access Journals (Sweden)

    Viktorija MEDELIENĖ

    2011-07-01

    Full Text Available This paper deals with the peculiarities of the behaviour of copper nanocomposite coatings with CNMs inclusions under the free corrosion conditions in the acidic medium. The parameters of corrosion current density (jcorr, anodic dissolution current density (ia and polarization resistance (Rp have been determined. In the acidic medium a stronger oxidation of nanostructured copper nanocomposites occurred. With longer immersion periods more corrosion products are formed, resulting in a increase in the polarization resistance (Rp of corrosion. Corrosion products cover the whole surface of the coatings and the corrosion rate (jcorr tends towards a steady value of 1.7×10-3 ¸ 2.1×10-3 A·cm-2 for all copper coatings studied: 1.7×10-3 A·cm-2 for both Cu and Cu-CNM1, 1.9×10-3 A·cm-2 - for Cu-CNM2 and 2.1×10-3 A·cm-2 - for Cu-CNM3 composite coatings. It has been established that nanocomposites possess a higher wear resistance as compared to that of pure copper. The damage of metal characterized as a depth scar (đ is lower. The roughness of the composites studied was found to be the essential factor affecting their wear resistance. Therefore, the wear resistance of nanocomposites is impaired when they are deposited on a hard steel substrate.http://dx.doi.org/10.5755/j01.ms.17.2.481

  13. The Study of Corrosion and Wear Resistance of Copper Composite Coatings with Inclusions of Carbon Nanomaterials in the Copper Metal Matrix

    Directory of Open Access Journals (Sweden)

    Viktorija MEDELIENĖ

    2011-07-01

    Full Text Available This paper deals with the peculiarities of the behaviour of copper nanocomposite coatings with CNMs inclusions under the free corrosion conditions in the acidic medium. The parameters of corrosion current density (jcorr, anodic dissolution current density (ia and polarization resistance (Rp have been determined. In the acidic medium a stronger oxidation of nanostructured copper nanocomposites occurred. With longer immersion periods more corrosion products are formed, resulting in a increase in the polarization resistance (Rp of corrosion. Corrosion products cover the whole surface of the coatings and the corrosion rate (jcorr tends towards a steady value of 1.7×10-3 ¸ 2.1×10-3 A·cm-2 for all copper coatings studied: 1.7×10-3 A·cm-2 for both Cu and Cu-CNM1, 1.9×10-3 A·cm-2 - for Cu-CNM2 and 2.1×10-3 A·cm-2 - for Cu-CNM3 composite coatings. It has been established that nanocomposites possess a higher wear resistance as compared to that of pure copper. The damage of metal characterized as a depth scar (đ is lower. The roughness of the composites studied was found to be the essential factor affecting their wear resistance. Therefore, the wear resistance of nanocomposites is impaired when they are deposited on a hard steel substrate.http://dx.doi.org/10.5755/j01.ms.17.2.481

  14. Structural and mechanical behaviour of 5% Al2O3-reinforced Fe metal matrix composites (MMCs) produced by powder metallurgy (P/M) route

    Indian Academy of Sciences (India)

    Pallav Gupta; Devendra Kumar; Om Parkash; A K Jha

    2013-10-01

    The aim of this paper is to investigate the effect of sintering temperature and time on the properties of Fe–Al2O3 composite (5 wt% Al2O3; 95 wt% Fe) prepared by powder metallurgy process. X-ray diffraction, microstructure, density, hardness and compressive strength of prepared samples have been investigated. XRD studies show the presence of Fe and Al2O3 along with iron aluminate phase. Iron aluminate is formed as a result of reactive sintering between iron and alumina particles. Microstructural examination of the specimen showed a dense structure with nanosize dispersion of the reinforcement of ceramic phase. Density as well as hardness of specimens depend on the formation of iron aluminate phase, which in turn depends on sintering temperature and time.

  15. Investigation on microstructural, anti-corrosion and mechanical properties of doped Zn–Al–SnO{sub 2} metal matrix composite coating on mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Fayomi, O.S.I., E-mail: ojosundayfayomi3@gmail.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Department of Mechanical Engineering, Covenant University, P.M.B 1023, Ota, Ogun State (Nigeria); Popoola, A.P.I. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Aigbodion, V.S. [Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

    2015-02-25

    Highlights: • Properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles. • The morphology and structure of the coating were analysed. • The anticorrosion activities of the coating prepared. • The mechanical properties were found to improve with the amount of the SnO{sub 2} embedded. - Abstract: In this study, the microstructural, mechanical and anti-corrosion properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles prepared from sulphates electrolyte by electrodeposition on mild steel substrate was investigated. The morphologies of the coating were analysed using SEM/EDS, AFM Raman and X-ray diffraction. The anticorrosion behaviour of the coating prepared with different concentrations of SnO{sub 2} (7 and 13 g/L) and potential of (0.3 and 0.5 V) was examined in 3.65% NaCl solution by using linear polarization techniques. The wear and hardness properties of the coatings were performed under accelerated reciprocating dry sliding wear tests and diamond micro-hardness tester respectively. The results obtained showed that the incorporation of SnO{sub 2} in the plating bath brings an increase in corrosion resistance and mechanical properties of Zn–Al–SnO{sub 2} composite coatings. The SEM images showed a homogeneous grain structure and finer morphology of the coatings. The hardness values was found to improve with the amount of the SnO{sub 2} embedded into the Zn–Al metal deposit and effective deposition parameters.

  16. Design of Interfaces in Metal Matrix Composites

    Science.gov (United States)

    1993-02-15

    powder particle refinement occurred and nanosize copper and titanium nitride particles were observed under the TENT. In addition, consolidation of the...nitride and Zirconium nitride possess r !hirIvelv hiigh 1\\ir,.ai c.’n. Ic, t[, high hardness and high melting point. Copper alloys dispersion hairdened h...each time materials and their surfaces ground to remove the to determine the extent and the mmnde phase f’,rmed oxide scale present. and then cleaned

  17. Resolidification of metal matrix composites in microgravity

    Energy Technology Data Exchange (ETDEWEB)

    Vugt, L. van; Froyen, L. [Leuven Univ., Heverlee (BE). Dept. of Metallurgy and Materials Engineering (MTM)

    2000-07-01

    During EuroMIR 94 (Altibor) and EuroMIR 95 (Alinsitu) space experiments, the influence of gravity on segregation and clustering of ceramic particles in an aluminium matrix is investigated, in combination with the effect of the thermal gradient and cooling rate. The reinforcements were respectively TiB{sub 2} and SiC. On comparison with the ground processed reference samples it appears that the distribution of the particles in the resolidified material is much more homogeneous, due to sedimentation of the reinforcements. On microscopic scale, differences in particle distribution can be found at a slow and fast cooling. The agglomeration of particles increases with a decreasing of the thermal gradient. In all used systems the particles arranged as a three dimensional skeleton during the liquid state, which interact with the solid-liquid interface during solidification. (orig.)

  18. Damping Characteristics of Metal Matrix Composites

    Science.gov (United States)

    1989-05-25

    Sin . ........... Inches x 106 (Microinches) IR&D ......................... n e t Research and Development.K ...................... Kelvin LPSS...Proper Sitan Ampliutde Dependence for a Dislocation Damping Mechanism 5.4 SUMMARY Damping measurements of pitch 55 graphite fiber reinforcement in high

  19. Metal-matrix interpenetrating phasecomposites produced by squeeze casting

    Institute of Scientific and Technical Information of China (English)

    沈彬; 胡文彬; 刘磊; 周伟; 张荻

    2002-01-01

    On the basis of the proposition and manufacture of a new type of metal-matrix interpenetrating phase composites (MMIPCs) by vacuum high-pressure infiltration, squeeze casting method was chosen for further study on this new type of MMIPCs. By employing the highly porous ceramic perform made from SHS reaction of Al-TiO2-C system, squeeze casting process was studied in detail. By means of OM, SEM and TEM, the obtained highly porous SHS reaction products and the resulting MMIPCs for further understanding were closely examined and analyzed.

  20. Optimizing machining parameters of wire-EDM process to cut Al7075/SiCp composites using an integrated statistical approach

    Institute of Scientific and Technical Information of China (English)

    Thella Babu Rao

    2016-01-01

    Metal matrix composites (MMCs) as advanced materials,while producing the components with high dimensional accuracy and intricate shapes,are more complex and cost effective for machining than conventional alloys.It is due to the presence of discontinuously distributed hard ceramic with the MMCs and involvement of a large number of machining control variables.However,determination of optimal machining conditions helps the process engineer to make the process efficient and effective.In the present investigation a novel hybrid multi-response optimization approach is proposed to derive the economic machining conditions for MMCs.This hybrid approach integrates the concepts of grey relational analysis (GRA),principal component analysis (PCA) and Taguchi method (TM) to derive the optimal machining conditions.The machining experiments are planned to machine A17075/SiCp MMCs using wire-electrical discharge machining (WEDM) process.SiC particulate size and its weight percentage are explicitly considered here as the process variables along with the WEDM input variables.The derived optimal process responses are confirmed by the experimental validation tests and the results show satisfactory.The practical possibility of the derived optimal machining conditions is also analyzed and presented using scanning electron microscope (SEM) examinations.According to the growing industrial need of making high performance,low cost components,this investigation provides a simple and sequential approach to enhance the WEDM performance while machining MMCs.

  1. Optimization and Analysis of Laser Beam Machining Parameters for Al7075-TiB2 In-situ Composite

    Science.gov (United States)

    Manjoth, S.; Keshavamurthy, R.; Pradeep Kumar, G. S.

    2016-09-01

    The paper focuses on laser beam machining (LBM) of In-situ synthesized Al7075-TiB2 metal matrix composite. Optimization and influence of laser machining process parameters on surface roughness, volumetric material removal rate (VMRR) and dimensional accuracy of composites were studied. Al7075-TiB2 metal matrix composite was synthesized by in-situ reaction technique using stir casting process. Taguchi's L9 orthogonal array was used to design experimental trials. Standoff distance (SOD) (0.3 - 0.5mm), Cutting Speed (1000 - 1200 m/hr) and Gas pressure (0.5 - 0.7 bar) were considered as variable input parameters at three different levels, while power and nozzle diameter were maintained constant with air as assisting gas. Optimized process parameters for surface roughness, volumetric material removal rate (VMRR) and dimensional accuracy were calculated by generating the main effects plot for signal noise ratio (S/N ratio) for surface roughness, VMRR and dimensional error using Minitab software (version 16). The Significant of standoff distance (SOD), cutting speed and gas pressure on surface roughness, volumetric material removal rate (VMRR) and dimensional error were calculated using analysis of variance (ANOVA) method. Results indicate that, for surface roughness, cutting speed (56.38%) is most significant parameter followed by standoff distance (41.03%) and gas pressure (2.6%). For volumetric material removal (VMRR), gas pressure (42.32%) is most significant parameter followed by cutting speed (33.60%) and standoff distance (24.06%). For dimensional error, Standoff distance (53.34%) is most significant parameter followed by cutting speed (34.12%) and gas pressure (12.53%). Further, verification experiments were carried out to confirm performance of optimized process parameters.

  2. Teaching machines to find mantle composition

    Science.gov (United States)

    Atkins, Suzanne; Tackley, Paul; Trampert, Jeannot; Valentine, Andrew

    2017-04-01

    The composition of the mantle affects many geodynamical processes by altering factors such as the density, the location of phase changes, and melting temperature. The inferences we make about mantle composition also determine how we interpret the changes in velocity, reflections, attenuation and scattering seen by seismologists. However, the bulk composition of the mantle is very poorly constrained. Inferences are made from meteorite samples, rock samples from the Earth and inferences made from geophysical data. All of these approaches require significant assumptions and the inferences made are subject to large uncertainties. Here we present a new method for inferring mantle composition, based on pattern recognition machine learning, which uses large scale in situ observations of the mantle to make fully probabilistic inferences of composition for convection simulations. Our method has an advantage over other petrological approaches because we use large scale geophysical observations. This means that we average over much greater length scales and do not need to rely on extrapolating from localised samples of the mantle or planetary disk. Another major advantage of our method is that it is fully probabilistic. This allows us to include all of the uncertainties inherent in the inference process, giving us far more information about the reliability of the result than other methods. Finally our method includes the impact of composition on mantle convection. This allows us to make much more precise inferences from geophysical data than other geophysical approaches, which attempt to invert one observation with no consideration of the relationship between convection and composition. We use a sampling based inversion method, using hundreds of convection simulations run using StagYY with self consistent mineral physics properties calculated using the PerpleX package. The observations from these simulations are used to train a neural network to make a probabilistic inference

  3. On the machinability of composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Caprino, G.; De Iorio, I.; Santo, L.; Nele, L. [Univ. of Naples Federico II, Naples (Italy)

    1996-12-31

    Orthogonal cutting tests were carried out on a unidirectional Carbon Fibre Reinforced Plastic (CFRP), a unidirectional Glass Fibre Reinforced Plastic (GFRP), and a Sheet Moulding Compound (SMC) R50, using high speed steel tools. The force data were interpreted in the light of the usual force scheme adopted in metal cutting, disregarding the forces developing at the tool flank. It was found that, similarly to metals, the unit cutting force depends on the depth of cut t, decreasing with increasing the latter (size effect). The same trend was followed by the coefficient of friction. A new force scheme, previously proposed for composites, together with a different definition of {open_quotes}specific energy{close_quotes}, was then applied. Irrespective of the material considered, the new model results in a coefficient of friction independent of the cutting parameters, and in a specific energy X unaffected by the depth of cut. Nevertheless, X strongly decreases with increasing the rake angle, following different trends for CFRP and GFRP. Amongst the materials tested, the poorest machinability pertains to SMC.

  4. Machine-able Yttria Stabilized Zirconia Composites for Thermal Insulation in Nuclear Reactors

    Science.gov (United States)

    Lo, J.; Zhang, R.; Santos, R.

    2016-02-01

    Ceramics are a promising insulating material for high temperature environment. To qualify for in-core use in nuclear reactors, there are many other materials requirements to be met, such as neutron irradiation resistance, corrosion resistance, low thermal conductivity, high coefficient of thermal expansion, high strength, high fracture toughness, ease of fabricability, etc. And among the promising ceramics meeting most of the requirements, with the exception of fabricability, is yttria-stabilized zirconia (YSZ). Like all ceramics, YSZ is hard, brittle and difficult to machine. At CanmetMATERIALS, YSZ-based composites for in-core insulation that are machine-able and capable of being formed into complex shapes have been developed. In this paper, the focus is geared towards the fabrication and property evaluation of such composites. In addition, the machinability aspect of the YSZ composites was addressed with a demonstration of a machined component.

  5. Laser Machining of Melt Infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, D. C.; Ojard, G.; Brewer, D.

    2012-01-01

    As interest grows in considering the use of ceramic matrix composites for critical components, the effects of different machining techniques, and the resulting machined surfaces, on strength need to be understood. This work presents the characterization of a Melt Infiltrated SiC/SiC composite material system machined by different methods. While a range of machining approaches were initially considered, only diamond grinding and laser machining were investigated on a series of tensile coupons. The coupons were tested for residual tensile strength, after a stressed steam exposure cycle. The data clearly differentiated the laser machined coupons as having better capability for the samples tested. These results, along with micro-structural characterization, will be presented.

  6. Reactive alumina–LaPO4 composite as machinable bioceramics

    Indian Academy of Sciences (India)

    Abhishek Badolia; Ritwik Sarkar; Sumit Kumar Pal

    2015-08-01

    Sintered Al2O3–LaPO4 composites were prepared using commercially available reactive alumina and phase pure lanthanum phosphate (LP), prepared by the reaction synthesis technique. LP content was varied between 10 and 50 wt% and sintering was carried out between 1400 and 1600°C. Sintered composites were characterized for phase analysis, densification, strength, machinability, microstructure and bioactivity (in SBF solution) and biocompatibility (MTT assay protocol) studies. Composite nature was confirmed by phase analysis and LP was found to reduce the densification and strength values but imparted machinability. Again positive bioactivity and biocompatibility character were observed for all the compositions.

  7. Composite with a metallic matrix Al-AlN: from the powder to the material; Composite a matrice metallique A1-A1N: de la poudre au materiau

    Energy Technology Data Exchange (ETDEWEB)

    Troadec, C.

    1996-05-09

    Two types of powders are used: a `composite` powder synthesized by direct nitridation of aluminium by nitrogen, and a `mixed` powder obtained by a mixture of Al and AlN powders. These two powders types are crushed in a high energetic planetary crusher under an Ar atmosphere, then they are sintered under solid phase hot pressure. Microstructure of these materials, studied by Tem and XED, is relatively heterogenous, with high density polycrystalline area and high porous nano-crystals area. Size of these porous area are higher in `mixed` powders, and is linked to AlN percentage and to the crushing time. High density area are composed of Al grains surrounded by AlN nano-crystals with Al{sub 2}O{sub 3} needles and few aluminium oxynitride crystals. Physicochemical and mechanical properties, wear and corrosion comportment differ in function of the initial powders (`mixed` or `composite`) and with the AlN percentage. These new materials have, at similar reinforcement concentration, equivalent properties to Al/SiC or Al/Al{sub 2}O{sub 3} materials. (A.B.) 112 refs.

  8. Abrasive waterjet machining of fiber reinforced composites: A review

    Science.gov (United States)

    Kalla, D. K.; Dhanasekaran, P. S.; Zhang, B.; Asmatulu, R.

    2012-04-01

    Machining of fiber reinforced polymer (FRP) composites is a major secondary manufacturing activity in the aircraft and automotive industries. Traditional machining of these composites is difficult due to the high abrasiveness nature of their reinforcing constituents. Almost all the traditional machining processes involve in the dissipation of heat into the workpiece which can be resulted in damage to workpiece and rapid wear of the cutting tool. This serious issue has been overcome by water jetting technologies. Abrasive waterjet machining (AWJM) is a nontraditional method and one of the best options for machining FRPs. This paper presents a review of the ongoing research and development in AWJM of FRPs, with a critical review of the physics of the machining process, surface characterization, modeling and the newer application to the basic research. Variable cutting parameters, limitations and safety aspects of AWJM and the noise related issues due to high flow rate of water jet will be addressed. Further challenges and scope of the future development in AWJM are also presented in detail.

  9. Solidification phenomena in metal matrix nanocomposites

    Science.gov (United States)

    de Cicco, Michael Peter

    2009-12-01

    Nanoparticles in metal matrix nanocomposites (MMNCs) were shown to act as catalysts for nucleation of solidification of the matrix alloy, as well as to alter the intermetallic phase formation. These phenomena were studied in zinc, aluminum, and magnesium alloys. In all alloys studied, a refinement of the microstructure was seen with the addition of the nanoparticles. Various types of nanoparticles were used and had varying degrees of refinement. In a zinc alloy, AC43A, SiC, TiC, and Al2O3 gamma nanoparticles were all found to refine the alloy. Thermal analysis of bulk samples showed the onset of solidification at reduced undercoolings, indicating nucleation catalysis. Nucleation of the primary phase was also observed by employing the droplet emulsion technique (DET). DET results showed that the secondary phase nucleation was also catalyzed by the nanoparticles. Exploiting the nucleation catalysis of the nanoparticles and the associated grain refinement, a semi-solid casting (SSC) process was demonstrated in AC43A + SiC nanocomposites. This novel process successfully incorporated the strength enhancement of MMNCs and the casting quality benefits of SSC. This process required no additional processing steps or material handling typical of existing SSC processes. The nucleation catalysis of the nanoparticles was sufficient to create semi-solid slurries appropriate for SSC. Nanoparticle induced nucleation catalysis was also examined in a common aluminum alloy, A356, using the DET. All nanoparticles catalyzed nucleation of the primary Al phase. However, undercoolings varied depending on the nanoparticle identity and average diameter. The variation in undercoolings generally agreed with a modified lattice disregistry theory and the free growth theory. For nanoparticles with a small lattice spacing mismatch with the Al phase, undercoolings approached the size dependent free growth limit. Binary alloys of magnesium and zinc showed significant strength and ductility

  10. TEA CO2 laser machining of CFRP composite

    Science.gov (United States)

    Salama, A.; Li, L.; Mativenga, P.; Whitehead, D.

    2016-05-01

    Carbon fibre-reinforced polymer (CFRP) composites have found wide applications in the aerospace, marine, sports and automotive industries owing to their lightweight and acceptable mechanical properties compared to the commonly used metallic materials. Machining of CFRP composites using lasers can be challenging due to inhomogeneity in the material properties and structures, which can lead to thermal damages during laser processing. In the previous studies, Nd:YAG, diode-pumped solid-state, CO2 (continuous wave), disc and fibre lasers were used in cutting CFRP composites and the control of damages such as the size of heat-affected zones (HAZs) remains a challenge. In this paper, a short-pulsed (8 μs) transversely excited atmospheric pressure CO2 laser was used, for the first time, to machine CFRP composites. The laser has high peak powers (up to 250 kW) and excellent absorption by both the carbon fibre and the epoxy binder. Design of experiment and statistical modelling, based on response surface methodology, was used to understand the interactions between the process parameters such as laser fluence, repetition rate and cutting speed and their effects on the cut quality characteristics including size of HAZ, machining depth and material removal rate (MRR). Based on this study, process parameter optimization was carried out to minimize the HAZ and maximize the MRR. A discussion is given on the potential applications and comparisons to other lasers in machining CFRP.

  11. The Effect of Nodular Cast Iron Metal Matrix on the Wear Resistance

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2012-04-01

    Full Text Available The paper presents results of studies on the effect of the nodular cast iron metal matrix composition on the abrasive and adhesive wear resistance. Nodular cast iron with different metal matrix obtained in the rough state and ADI were tested. To research of abrasive and adhesive wear the pearlitic and bainitic cast iron with carbides and without this component were chosen. The influence of the carbides amount for cast iron wear resistance was examined. It was found, that the highest abrasive and adhesive wear resistance under conditions of dry friction has a nodular cast iron with carbides with upper and lower bainite. Carbides in bainitic and pearlitic cast iron significantly increase the wear resistance in these conditions. In terms of fluid friction the largest wear resistance had cast iron group with the highest hardness.

  12. Novel magnesium-nanofluorapatite metal matrix nanocomposite with improved biodegradation behavior.

    Science.gov (United States)

    Fathi, M H; Meratian, M; Razavi, M

    2011-06-01

    Designing and preparation of magnesium alloys with adjustable biocorrosion rates in the human body and precipitation ability of bone-like apatite layer have been of interest recently. Application of metal matrix composites (MMC) based on magnesium alloys might be an approach to this challenge. The aim of this work was fabrication and evaluation of biocorrosion and bioactivity of a novel MMC made of magnesium alloy AZ91 as matrix and fluorapatite (FA) nano particles as reinforcement. Biodegradable Magnesium-nano fluorapatite metal matrix nanocomposite (AZ91-20FA) was made via a blending-pressing-sintering method. In vitro corrosion tests were performed for evaluation of biocorrosion behavior of produced AZ91-20FA nanocomposite. The results showed that the addition of FA nano particles to magnesium alloy can reduce not only the corrosion rate in a simulated body environment but also accelerate the formation of an apatite layer.

  13. Multilayer CVD Diamond Coatings in the Machining of an Al6061-15 Vol % Al2O3 Composite

    Directory of Open Access Journals (Sweden)

    Mohammadmehdi Shabani

    2017-10-01

    Full Text Available Ceramic cutting inserts coated with ten-fold alternating micro- and nanocrystalline diamond (MCD/NCD layers grown by hot filament chemical vapor deposition (CVD were tested in the machining of an Al based metallic matrix composite (MMC containing 15 vol % Al2O3 particles. Inserts with total coating thicknesses of approximately 12 µm and 24 µm were produced and used in turning: cutting speed (v of 250 to 1000 m·min−1; depth of cut (DOC from 0.5 to 3 mm and feed (f between 0.1 and 0.4 mm·rev−1. The main cutting force increases linearly with DOC (ca. 294 N per mm and with feed (ca. 640 N per mm·rev−1. The thicker coatings work within the following limits: DOC up to 1.5 mm and maximum speeds of 750 m·min−1 for feeds up to 0.4 mm·rev−1. Flank wear is predominant but crater wear is also observed due to the negative tool normal rake. Layer-by-layer wear of the tool rake, and not total delamination from the substrate, evidenced one of the advantages of using a multilayer design. The MCD/NCD multilayer diamond coated indexable inserts have longer tool life than most CVD diamond systems and behave as well as most polycrystalline diamond (PCD tools.

  14. Classification of Structure Defects of Metal Matrix Castings with Saturated Reinforcement

    Directory of Open Access Journals (Sweden)

    K. Gawdzińska

    2012-09-01

    Full Text Available Definition of a composite [1] describes an ideal composite material with perfect structure. In real composite materials, structure isusually imperfect – composites contain various types of defects [2, 3–5], especially as the casted composites are of concern. The reason for this is a specific structure of castings, related to course of the manufacturing process. In case of metal matrix composite castings, especially regarding these manufactured by saturation, there is no classification of these defects [2, 4]. Classification of defects in castings of classic materials (cast iron, cast steel, non-ferrous alloys is insufficient and requires completion of specific defects of mentioned materials. This problem (noted during manufacturing metal matrix composite castings with saturated reinforcement in Institute of Basic Technical Sciences of Maritime University Szczecin has become a reason of starting work aimed at creating such classification. As a result, this paper was prepared. It can contribute to improvement of quality of studied materials and, as a consequence, improve the environment protection level.

  15. Classification of Structure Defects of Metal Matrix Castings with Saturated Reinforcement

    Directory of Open Access Journals (Sweden)

    Gawdzińska K.

    2012-09-01

    Full Text Available Definition of a composite [1] describes an ideal composite material with perfect structure. In real composite materials, structure is usually imperfect - composites contain various types of defects [2, 3-5], especially as the casted composites are of concern. The reason for this is a specific structure of castings, related to course of the manufacturing process. In case of metal matrix composite castings, especially regarding these manufactured by saturation, there is no classification of these defects [2, 4]. Classification of defects in castings of classic materials (cast iron, cast steel, non-ferrous alloys is insufficient and requires completion of specific defects of mentioned materials. This problem (noted during manufacturing metal matrix composite castings with saturated reinforcement in Institute of Basic Technical Sciences of Maritime University Szczecin has become a reason of starting work aimed at creating such classification. As a result, this paper was prepared. It can contribute to improvement of quality of studied materials and, as a consequence, improve the environment protection level.

  16. Elevated temperature tensile and creep behavior of a SiC fiber-reinforced titanium metal matrix composite. Final Report, 22 Dec. 1994 M.S. Thesis, 7 May 1993

    Science.gov (United States)

    Thurston, Rita J.

    1995-01-01

    In this research program, the tensile properties and creep behavior in air of (0)(sub 4), (0/90)(sub s) and (90)(sub 4) SCS-9/Beta 21S composite layups with 0.24 volume fraction fiber were evaluated. Monotonic tensile tests at 23, 482, 650 and 815 C yielded the temperature dependence of the elastic modulus, proportional limit, ultimate tensile strength and total strain at failure. At 650 C, the UTS of the (0)(sub 4) and (0/90)(sub s) layups decreases by almost 50 percent from the room temperature values, indicating that operating temperatures should be less than 650 C to take advantage of the specific tensile properties of these composites.

  17. Emergence of Compositional Representations in Restricted Boltzmann Machines

    CERN Document Server

    Tubiana, Jérôme

    2016-01-01

    Extracting automatically the complex set of features composing real high-dimensional data is crucial for achieving high performance in machine--learning tasks. Restricted Boltzmann Machines (RBM) are empirically known to be efficient for this purpose, and to be able to generate distributed and graded representations of the data. We characterize the structural conditions (sparsity of the weights, low effective temperature, nonlinearities in the activation functions of hidden units, and adaptation of fields maintaining the activity in the visible layer) allowing RBM to operate in such a compositional phase. Evidence is provided by the replica analysis of an adequate statistical ensemble of random RBMs and by RBM trained on the handwritten digits dataset MNIST.

  18. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  19. Machinability study on discontinuously reinforced aluminium composites (DRACs using response surface methodology and Taguchi’s design of experiments under dry cutting condition

    Directory of Open Access Journals (Sweden)

    Raviraj Shetty1

    2008-03-01

    Full Text Available The development of metal matrix composites with discontinuous reinforcement represents a well-established method for improving the strength and stiffness of a material. This paper discusses the use of Taguchi’s design of experiments and response surface methodology (RSM for minimising the surface roughness in turning of discontinuously reinforced aluminium composites (DRACs having aluminum alloy 6061 as the matrix and containing 15 vol. % of silicon carbide particles with a mean diameter of 25µm under dry cutting condition. The measured results are then collected and analysed with the help of a commercial software package MINITAB15. The experiments are conducted using Taguchi’s experimental design technique. The matrices of test conditions include cutting speed, feed rates and depth of cut. The effect of cutting parameters on surface roughness is evaluated and the optimum cutting condition for minimising the surface roughness is determined. A second-order model is established between the cutting parameters and the surface roughness using RSM. The experimental results reveal that the most significant machining parameter for surface roughness is feed, followed by cutting speed. The predicted values and measured values are fairly close, which indicates that the developed model can be effectively used to predict the surface roughness in the machining of DRACs.

  20. Manufacturing Methods for Cutting, Machining and Drilling Composites. Volume 1. Composites Machining Handbook

    Science.gov (United States)

    1978-08-01

    0.003 to 0.014 inch in diameter. It should be noted that a hand-held cutting head has been recently marketed . 4.5 RECIPROCATING MECHANICAL CUTTER... PRODUCTO MACHINE CO. MODEL 4F CHUCK 1/4 INCH DIAMETER SPEED 0-350 STROKES/MINUTE 16,000 RPM WITH ROUTER MOTOR FEED HAND EQUIPMENT RELIABILITY...WITH LOT SIZE, MARKET CONDITIONS, ETC. Figure 9-3 Cutting Tool Cost Summary 94 5 - 4 - CO O O o 5 tr 3 - MANUAL NOTE: COSTS FOR N/C

  1. An Investigation of Laser Assisted Machining of Al_2O_3 Particle Reinforced Aluminum Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The Al 2O 3 particles reinforced aluminum matrix composite (Al 2O 3p/Al) are more and more widely used for their excellent physical and chemical properties. However, their poor machinability leads to severe tool wear and bad machined surface. In this paper laser assisted machining is adopted in machining Al 2O 3p/Al composite and good result was obtained. The result of experiment shows in machining Al 2O 3p/Al composites the cutting force is reduced in 30%~50%, the tool wear is reduced in 20%~30% an...

  2. MICROSTRUCTURE AND WEAR PROPERTIES OF ZIRCONIUM NANO METAL MATRIX COMPOSITES

    OpenAIRE

    Rishav Kumar*, RamachandraNaik AL, Sameer Ahamed, Nitish Kumar Chaubey, Prof.Girish K.B

    2016-01-01

    A356.1 Aluminium alloy reinforced with Nano-sized ZrO2 particle are widely used for high performance applications such as automotive, military, aerospace, and electric  industries because of their improved physical and mechanical properties. In this research, Zirconium Oxide (ZrO2) Nano particle were synthesized by Solution Combustion Synthesis process. Prepared Nano particles were characterized by Powder X-ray diffraction (PXRD). Nano sized Zirconium Particle were reinforced with A356.1...

  3. Behavior of Metal Matrix Composite Materials at Cryogenic Temperatures

    Science.gov (United States)

    1990-08-18

    au: p 0 In q V~ Lnm mam -W ama q e vam qma mam mama W to inlin La. Lu cr 0 CV)) caWn (at mam -e ON q)0 W) et t) z .’ w 0 04 cm c 0ClC) w N 0 0 LU LU...90402 10 K20 (W. Messick) 1 K22 (E. Becker) 1 Sparta, Inc. C72W (R. Johnson) 1 Attn: H. Rediess 1 23041 de la Carlota , Suite 210 Laguna Hills, CA

  4. Evaluation of Corrosion Protection Methods for Aluminum Metal Matrix Composites

    Science.gov (United States)

    1992-08-01

    and hot water sealed MMCs 75 5.9 Calculated Barrier Layer Thickness for AA6061, A356 and3 2009/20% SiCr 81 5.10 Comparison of Exposure test results...anodized and hot water sealed 2009/20% SiCr after exposure to 0.5 N NaCI for 2 hrs, 17 days and 28 days. 224 I II Ii I * xv Figure Page 5.48 Bode plots...28 1 20.o SiCr 28 3 6061/20% AI,0 3 28 7I resembles that for hot water scaling with the porous layer capacitance and pore impedance visible in the

  5. Micromechanism Based Modeling of Structural Life in Metal Matrix Composites

    Science.gov (United States)

    2007-11-02

    subsequent radial cracking. The work performed under this grant also included a program to experimentally characterize the morphology of Ti02 , one of...experimentally characterize the morphology of Ti02 , one of the primary stoichiometric oxides formed during oxidation of titanium, in order to develop more...accurate oxide layer growth models. An part of dm iffuu, Lhi growtn ana structure uf(thj— Ti02 mrirlr Inyrr, mnnnlilliii, rinmpli i i dlM! lllllilj

  6. Fatigue and fracture behavior of composites with metal matrix

    OpenAIRE

    2013-01-01

    Los materiales compuestos son un sistema formado por una mezcla o composición de dos o más micro - macro constituyentes que difieren en forma y composición química y son insolubles entre sí. Las funciones de la matriz en un material compuesto son: - Mantener la armadura en la posición de trabajo y distribuir la carga entre ellos. - Proteger el refuerzo del deterioro mecánico y químico. - Evitar la propagación de grietas. Los materiales compuestos también se pueden clasificar de acuer...

  7. Metal Matrix Composite Feedstock for Advanced Fiber Placement Process Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The proposed research pursues a path for reducing structural weight, increasing structural performance, and reducing fabrication cost while also minimizing...

  8. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    Directory of Open Access Journals (Sweden)

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  9. Potential of Metal-Matrix Composites as Superalloy Substitutes

    Science.gov (United States)

    1984-04-01

    Engine Construction. Towards a Cycle without Loss: Cobalt in the Aircraft Industry. Gas Turbine Engine Design Considerations as Related to Alloys of...Developments to Reduce Strategic Materials Usage. Practical Implications of the Use of Alumlnlde Coatings for the Corrosion Protection of Superalloys in Gas ...Aaroapatlalas (ONERA) BP72, 92)22 Chatlllon, Cadax, Franca ABSTRACT ’The potential of metal-matrlx coaposltas aa qaa- turbina blada material« has

  10. High-Temperature Metal Matrix Composites. Volume 1

    Science.gov (United States)

    1988-10-30

    under controlled and easily reproducibl goomeurcal and ocessing conditions, filament sizes may be lger thm poder p e subject tm following...Ptw of renforcing constituen lering’s scaling laws t 10 m be judiciously applied. wheo the entir driving force for consolidation is considered Though...involves a judicious combination of established chne gies cecumd in a nove mnne. Mh vessel waling and foce applicatio bonow suugly bfn es t c chnoloy

  11. Advanced Lightweight Metal Matrix Composite Segmented Optic Manufacture Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Design, manufacture and test a flat segmented mirror made of optical grade AlBeMet 162 material and fusion bonded through the use of E Beam welding to demonstrate...

  12. Optimization of Process Parameters in Wire Electrical Discharge Machining of MMC: A Review

    Directory of Open Access Journals (Sweden)

    J.M.Pujara

    2015-07-01

    Full Text Available Wire electrical discharge machining (WEDM is a specialized thermal machining process capable of accurately machining parts with varying hardness or complex shapes, which have sharp edges that are very difficult to be machined by the main stream machining processes. This practical technology of the WEDM process is based on the conventional EDM sparking phenomenon utilizing the widely accepted non-contact technique of material removal. Since the introduction of the process, WEDM has evolved from a simple means of making tools and dies to the best alternative of producing micro-scale parts with the highest degree of dimensional accuracy and surface finish quality. Metal matrix composites are advanced materials having high specific strength, good wear resistance, and high thermal expansion coefficient. To achieve this task, machining parameters such as pulse on time, pulse off time, peak current, servo voltage, wire feed, wire tension etc. of this process should be selected such that optimal value of their performance measures like Material Removal Rate (MRR, Surface Roughness (SR, Gap current, Dimensional deviation, etc. can be obtained or improved. In past decades, intensive research work had been carried out by different researchers for improvement and optimization of WEDM performance measures using various optimization techniques like Taguchi, Response Surface Methodology (RSM, Artificial Neural Network (ANN, Genetic Algorithm (GA, etc. This paper also highlights the feasibility of the different control strategies of obtaining the optimal machining conditions. This literature review helps to identify the suitable process parameters and their ranges in machining of metal matrix composites.

  13. A Unified Model for the Prediction of Yield Strength in Particulate-Reinforced Metal Matrix Nanocomposites

    Directory of Open Access Journals (Sweden)

    F. A. Mirza

    2015-08-01

    Full Text Available Lightweighting in the transportation industry is today recognized as one of the most important strategies to improve fuel efficiency and reduce anthropogenic climate-changing, environment-damaging, and human death-causing emissions. However, the structural applications of lightweight alloys are often limited by some inherent deficiencies such as low stiffness, high wear rate and inferior strength. These properties could be effectively enhanced by the addition of stronger and stiffer reinforcements, especially nano-sized particles, into metal matrix to form composites. In most cases three common strengthening mechanisms (load-bearing effect, mismatch of coefficients of thermal expansion, and Orowan strengthening have been considered to predict the yield strength of metal matrix nanocomposites (MMNCs. This study was aimed at developing a unified model by taking into account the matrix grain size and porosity (which is unavoidable in the materials processing such as casting and powder metallurgy in the prediction of the yield strength of MMNCs. The Zener pinning effect of grain boundaries by the nano-sized particles has also been integrated. The model was validated using the experimental data of magnesium- and titanium-based nanocomposites containing different types of nano-sized particles (namely, Al2O3, Y2O3, and carbon nanotubes. The predicted results were observed to be in good agreement with the experimental data reported in the literature.

  14. Compressive Properties of Metal Matrix Syntactic Foams in Free and Constrained Compression

    Science.gov (United States)

    Orbulov, Imre Norbert; Májlinger, Kornél

    2014-06-01

    Metal matrix syntactic foam (MMSF) blocks were produced by an inert gas-assisted pressure infiltration technique. MMSFs are advanced hollow sphere reinforced-composite materials having promising application in the fields of aviation, transport, and automotive engineering, as well as in civil engineering. The produced blocks were investigated in free and constrained compression modes, and besides the characteristic mechanical properties, their deformation mechanisms and failure modes were studied. In the tests, the chemical composition of the matrix material, the size of the reinforcing ceramic hollow spheres, the applied heat treatment, and the compression mode were considered as investigation parameters. The monitored mechanical properties were the compressive strength, the fracture strain, the structural stiffness, the fracture energy, and the overall absorbed energy. These characteristics were strongly influenced by the test parameters. By the proper selection of the matrix and the reinforcement and by proper design, the mechanical properties of the MMSFs can be effectively tailored for specific and given applications.

  15. Optimization of Composite Cloud Service Processing with Virtual Machines

    Energy Technology Data Exchange (ETDEWEB)

    Di, Sheng; Kondo, Derrick; Wang, Cho-Li

    2015-06-09

    By leveraging virtual machine (VM) technology, we optimize cloud system performance based on refined resource allocation, in processing user requests with composite services. Our contribution is three-fold. (1) We devise a VM resource allocation scheme with a minimized processing overhead for task execution. (2) We comprehensively investigate the best-suited task scheduling policy with different design parameters. (3) We also explore the best-suited resource sharing scheme with adjusted divisible resource fractions on running tasks in terms of Proportional-share model (PSM), which can be split into absolute mode (called AAPSM) and relative mode (RAPSM). We implement a prototype system over a cluster environment deployed with 56 real VM instances, and summarized valuable experience from our evaluation. As the system runs in short supply, lightest workload first (LWF) is mostly recommended because it can minimize the overall response extension ratio (RER) for both sequential-mode tasks and parallel-mode tasks. In a competitive situation with over-commitment of resources, the best one is combining LWF with both AAPSM and RAPSM. It outperforms other solutions in the competitive situation, by 16 + % w.r.t. the worst-case response time and by 7.4 + % w.r.t. the fairness.

  16. Do adhesive systems leave resin coats on the surfaces of the metal matrix bands? An adhesive remnant characterization.

    Science.gov (United States)

    Arhun, Neslihan; Cehreli, Sevi Burcak

    2013-01-01

    Reestablishing proximal contacts with composite resins may prove challenging since the applied adhesives may lead to resin coating that produces additional thickness. The aim of this study was to investigate the surface of metal matrix bands after application of adhesive systems and blowing or wiping off the adhesive before polymerization. Seventeen groups of matrix bands were prepared. The remnant particles were characterized by energy dispersive spectrum and scanning electron microscopy. Total etch and two-step self-etch adhesives did not leave any resin residues by wiping and blowing off. All-in-one adhesive revealed resin residues despite wiping off. Prime and Bond NT did not leave any remnant with compomer. Clinicians must be made aware of the consequences of possible adhesive remnants on matrix bands that may lead to a defective definitive restoration. The adhesive resin used for Class II restorations may leave resin coats on metal matrix bands after polymerization, resulting in additional thickness on the metal matrix bands and poor quality of the proximal surface of the definitive restoration when the adhesive system is incorporated in the restoration.

  17. Machining parameter optimization of C/SiC composites using high power picosecond laser

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ruoheng; Li, Weinan [State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an, Shaanxi 10068 (China); Liu, Yongsheng, E-mail: yongshengliu@nwpu.edu.cn [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an, Shaannxi 710072 (China); Wang, Chunhui; Wang, Jing [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an, Shaannxi 710072 (China); Yang, Xiaojun [State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an, Shaanxi 10068 (China); Cheng, Laifei, E-mail: liuys99067@163.com [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an, Shaannxi 710072 (China)

    2015-03-01

    Highlights: • We found that the helical line width and the helical line spacing, machining time and the scanning speed on the surface morphology of machined holes had remarkable effects on the qualities of micro-holes such as shape and depth. • The debris consisted of C, Si and O was observed on the machined surface. The Si−C bonds of the SiC matrix transformed into Si−O bonds after machined. - Abstract: Picosecond laser is an important machining technology for high hardness materials. In this paper, high power picosecond laser was utilized to drill micro-holes in C/SiC composites, and the effects of different processing parameters including the helical line width and spacing, machining time and scanning speed were discussed. To characterize the qualities of machined holes, scanning electron microscope (SEM) was used to analyze the surface morphology, energy dispersive spectroscopy (EDS) and X-ray photoelectric spectroscopy (XPS) were employed to describe the element composition change between the untreated and laser-treated area. The experimental results indicated that all parameters mentioned above had remarkable effects on the qualities of micro-holes such as shape and depth. Additionally, the debris consisted of C, Si and O was observed on the machined surface. The Si−C bonds of the SiC matrix transformed into Si−O bonds after machined. Furthermore, the physical process responsible for the mechanism of debris formation was discussed as well.

  18. Evaluation of the Technical-Economic Potential of Particle- Reinforced Aluminum Matrix Composites and Electrochemical Machining

    Science.gov (United States)

    Schubert, A.; Götze, U.; Hackert-Oschätzchen, M.; Lehnert, N.; Herold, F.; Meichsner, G.; Schmidt, A.

    2016-03-01

    Compared to conventional cutting, the processing of materials by electrochemical machining offers some technical advantages like high surface quality, no thermal or mechanical impact on the work piece and preservation of the microstructure of the work piece material. From the economic point of view, the possibility of process parallelization and the absence of any process-related tool wear are mentionable advantages of electrochemical machining. In this study, based on experimental results, it will be evaluated to what extent the electrochemical machining is technically and economically suitable for the finish-machining of particle- reinforced aluminum matrix composites (AMCs). Initial studies showed that electrochemical machining - in contrast to other machining processes - has the potential to fulfil demanding requirements regarding precision and surface quality of products or components especially when applied to AMCs. In addition, the investigations show that processing of AMCs by electrochemical machining requires less energy than the electrochemical machining of stainless steel. Therefore, an evaluation of electrochemically machined AMCs - compared to stainless steel - from a technical and an economic perspective will be presented in this paper. The results show the potential of electro-chemically machined AMCs and contribute to the enhancement of instruments for technical-economic evaluations as well as a comprehensive innovation control.

  19. Preparation of Machinable Y-TZP/LaPO4 Composite Ceramics by Liquid Precursor Infiltration

    Institute of Scientific and Technical Information of China (English)

    周振君; 杨正方; 袁启明; 李秀华

    2002-01-01

    A machinable Y-TZP/LaPO4 composite ceramic was prepared by infiltrating LaPO4 liquid precursor into Y-TZP porous ceramic. Sintered Y-TZP ceramic preformed with 35% (volume fraction) open pore volume was made by adding graphite (30%, volume fraction). The Y-TZP/LaPO4 composite ceramics containing different LaPO4 contents were obtained by infiltration and pyrolysis cycles. The machinability and mechanical properties of materials were investigated. The results show that the machinable Y-TZP/LaPO4 composite ceramics containing 2.3% to 7.5% (volume fraction) LaPO4 has good machinability as well as outstanding mechanical properties.

  20. Titanium Matrix Composite Pressure Vessel Project

    Data.gov (United States)

    National Aeronautics and Space Administration — For over 15 years, FMW Composite Systems has developed Metal Matrix Composite manufacturing methodologies for fabricating silicon-carbide-fiber-reinforced titanium...

  1. Data characterizing compressive properties of Al/Al2O3 syntactic foam core metal matrix sandwich

    Directory of Open Access Journals (Sweden)

    Mohammed Yaseer Omar

    2015-12-01

    Full Text Available Microstructural observations and compressive property datasets of metal matrix syntactic foam core sandwich composite at quasi-static and high strain rate (HSR conditions (525–845 s−1 are provided. The data supplied in this article includes sample preparation procedure prior to scanning electron and optical microscopy as well as the micrographs. The data used to construct the stress–strain curves and the derived compressive properties of all specimens in both quasi-static and HSR regions are included. Videos of quasi-static compressive failure and that obtained by a high speed image acquisition system during deformation and failure of HSR specimen are also included.

  2. Optimization of Machining Characteristics for Al/SiCp Composites using ANN/GA

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The present work is focused on optimization of machining characteristics of Al/SiCp composites. The machiningcharacteristics such as specific energy, tool wear and surface roughness were studied. The parameters such asvolume fraction of SiC, cutting speed and feed rate were considered. Artificial neural networks (ANN) was usedto train and simulate the experimental data. Genetic algorithms (GA) was interfaced with ANN to optimize themachining conditions for the desired machining characteristics. Validation of optimized results was also performedby confirmation experiments.

  3. Processing and manufacturing of composite materials; Proceedings of the Symposium, 112th ASME Winter Annual Meeting, Atlanta, GA, Dec. 1-6, 1991

    Science.gov (United States)

    Srivatsan, T. S.; Chandrashekhar, S.

    Papers are presented on the machining of fiber reinforced composites, the milling of continuous carbon fiber-reinforced epoxy, advances in composite machining with abrasive water jets, delamination in surface plies of graphite/epoxy caused by the edge-trimming process, and cryogenic machining of Kevlar composites. Consideration is given to a thermodynamic evaluation of ceramic-composite cutting tools for machining titanium, microstructural changes in carbon fibers during high-temperature processing, synthesis of particulate-reinforced metal matrix composites using spray techniques, and on-line monitoring of composite prepreg fabrication. Attention is also given to the effects of postannealing on fatigue behavior in PEEK and its short fiber-reinforced composites, the effect of fabrication parameters on void content for filament-wound composites, and the fabrication of a W-1 percent ThO2-reinforced Fe-25Cr-8Al-0.5Y superalloy matrix composite.

  4. Effect of Silicon Nitride Incorporation on Microstructure and Hardness of Ni-Co Metal Matrix Nanocomposite

    Directory of Open Access Journals (Sweden)

    Ridwan

    2015-01-01

    Full Text Available Ni-Co-Si3N4 nanocomposite coatings were prepared by electrodeposition technique. The deposition was performed at 50 mA cm-2 on copper substrate. The working temperature of electrodepostion was constant at 500C in an acidic environment of pH 4. The effects of silicon in the nickel-cobalt metal matrix composite were investigated. Energy dispersive X-ray spectroscopy was used to determine the composition. The Co content in the coatings is in the range 27-49 at.%. The phase present in the Ni-Co-Si3N4 were examined with an X-ray diffraction analysis. All the reflection patterns indicate that the coatings are having face-centered cubic (fcc structure. The microhardness of the Ni-Co-Si3N4 nanocomposite coating increases with increasing silicon content. The microhardness of the Ni-Co-Si3N4 nanocomposite coating increased from 549 HV for Nickel-cobalt alloy coating to 641 HV for Ni-Co-Si3N4 nanocomposite coating with 5.47 at.% Si.

  5. Assessment of factors influencing surface roughness on the machining of Al/SiC particulate composites

    Energy Technology Data Exchange (ETDEWEB)

    Palanikumar, K. [Department of Mechanical and Production Engineering, Sathyabama Institute of Science and Technology, Deemed University, Chennai 600 119, Tamilnadu (India)]. E-mail: palanikumar_k@yahoo.com; Karthikeyan, R. [Department of Manufacturing Engineering, Annamalai University, Chidambaram 608001 (India)

    2007-07-01

    The utilization of Al/SiC particulate composite materials in many different engineering fields has undergone a tremendous increase. Accordingly, the need for accurate machining of composites has increased enormously. In the present study, an attempt has been made to assess the factors influencing surface roughness on the machining of Al/SiC particulate composites. Experimental design concept has been used for experimentation. The machining experiments were conducted on lathe using tungsten carbide tool inserts (K10) with two levels of factors. The factors considered were: % volume fraction of SiC, cutting speed, depth of cut and feed rate. A procedure has been developed to assess and optimize the chosen factors to attain minimum surface roughness by incorporating: (i) response table and response graph, (ii) normal probability plot (iii) interaction graphs and (iv) analysis of variance (ANOVA) technique.

  6. Jet Electrochemical Machining of Particle Reinforced Aluminum Matrix Composites with Different Neutral Electrolytes

    Science.gov (United States)

    Hackert-Oschätzchen, M.; Lehnert, N.; Martin, A.; Schubert, A.

    2016-03-01

    Conventional mechanical machining of particle reinforced aluminum matrix composites (AMCs) is challenging because the hard ceramic particles in the soft aluminum matrix lead to an increased tool wear. Furthermore, the mechanical and thermal impact during conventional machining affects the microstructure of the AMCs. Electrochemical machining (ECM) is an alternative method to machine AMCs. Based on anodic dissolution, ECM has a slight influence on the work piece material structure and is independent of material strength and hardness. So the microstructure of the work piece remains unaffected. One method of ECM is electrochemical machining with continuous electrolytic free jet (Jet-ECM). Hereby the electrochemical removal is localized by the geometry of the electrolyte jet. By moving the electrolyte jet micro-structures and microgeometries can be generated quickly and flexibly in metallic parts [1]. Another advantage of Jet-ECM is the low consumption of electrolyte which allows an easy and inexpensive change of electrolyte for investigations with different types of electrolyte. In this study AMCs reinforced with different amounts of SiC-particles are machined with two pH-neutral electrolytes using Jet-ECM. The results provide information about the suitability of the selected electrolytes for the machining of AMCs. In addition, the influence of the particle content on the electrochemical removal result will be evaluated.

  7. High-power picosecond laser drilling/machining of carbon fibre-reinforced polymer (CFRP) composites

    Science.gov (United States)

    Salama, A.; Li, L.; Mativenga, P.; Sabli, A.

    2016-02-01

    The large differences in physical and thermal properties of the carbon fibre-reinforced polymer (CFRP) composite constituents make laser machining of this material challenging. An extended heat-affected zone (HAZ) often occurs. The availability of ultrashort laser pulse sources such as picosecond lasers makes it possible to improve the laser machining quality of these materials. This paper reports an investigation on the drilling and machining of CFRP composites using a state-of-the-art 400 W picosecond laser system. Small HAZs (drilled on sample of 6 mm thickness, whereas no HAZ was seen below the top surface on the cut surfaces. Multiple ring material removal strategy was used. Furthermore, the effect of laser processing parameters such as laser power, scanning speed and repetition rate on HAZ sizes and ablation depth was investigated.

  8. Nanoindentation studies of ex situ AlN/Al metal matrix nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Fale, Sandeep; Likhite, Ajay; Bhatt, Jatin, E-mail: jatinbhatt@mme.vnit.ac.in

    2014-12-05

    Highlights: • Formation of in-situ phases nucleated on AlN particles strengthens the matrix. • Formation of in-situ phases increases with AlN content in nanocomposites. • Stronger in-situ phases results in increased hardness and modulus of elasticity. - Abstract: Nanocrystalline Aluminium nitride (AlN) powder is dispersed in different weight ratio in Aluminum matrix to fabricate metal matrix nanocomposite (MMNC) using ex situ melt metallurgy process. The synthesized Al–AlN nanocomposites are studied for phase analysis using high resolution scanning electron microscopy (FEG-SEM) and for hardness behavior using microindentation and nanoindentation tests. Quantitative analysis of the oxide phases is calculated from thermodynamic data and mass balance equation using elemental data obtained from energy dispersive spectroscopy (EDS) results. Role of oxide phases in association with AlN particles is investigated to understand the mechanical behavior of composites using nanoindentation tester. Load–displacement profile obtained from nanoindentation test reveals distribution of oxide phases along with AlN particle and their effect on indent penetration.

  9. Lamb waves propagation in a novel metal-matrix phononic crystals plate

    Science.gov (United States)

    Li, Suobin; Chen, Tianning; Wang, Xiaopeng; Xi, Yanhui

    2016-09-01

    In this paper, the propagation properties of Lamb waves in a novel phononic crystals (PCs) plate composed of a square array of double-sided composite taper stubs, which are deposited on a 2D locally resonant PC plate that composes of an array of rubber fillers embedded in the steel plate is studied. It is shown that the spring-mass system of the resonator will be decoupled by introducing the rubber filler, and then the out-of-plane band gap (BG) and the in-plane BG can be adjusted into the same lowest frequency range, respectively (the out-of-plane BG is adjusted by the rubber filler and the in-plane BG is adjusted by the taper stub). As a result, the frequency range of the generated complete BG is between 59-93 Hz due to the overlap between the in-plane and out-of-plane BG. Compared with the classic double-sided stubbed PC plate, the relative bandwidth of the BG is enlargement by a factor of 5.5 and the location of the BG is reduced by a factor of 5.5 in the proposed structure. It provides an effective way for metal-matrix PCs to obtain complete BGs in low-frequency range (below 100 Hz), which has potential for the reduction of the vibration at low frequency in practical case.

  10. Toughened and machinable glass matrix composites reinforced with graphene and graphene-oxide nano platelets

    Directory of Open Access Journals (Sweden)

    Harshit Porwal, Peter Tatarko, Salvatore Grasso, Chunfeng Hu, Aldo R Boccaccini, Ivo Dlouhý and Mike J Reece

    2013-01-01

    Full Text Available The processing conditions for preparing well dispersed silica–graphene nanoplatelets and silica–graphene oxide nanoplatelets (GONP composites were optimized using powder and colloidal processing routes. Fully dense silica–GONP composites with up to 2.5 vol% loading were consolidated using spark plasma sintering. The GONP aligned perpendicularly to the applied pressure during sintering. The fracture toughness of the composites increased linearly with increasing concentration of GONP and reached a value of ~0.9 MPa m1/2 for 2.5 vol% loading. Various toughening mechanisms including GONP necking, GONP pull-out, crack bridging, crack deflection and crack branching were observed. GONP decreased the hardness and brittleness index (BI of the composites by ~30 and ~50% respectively. The decrease in BI makes silica–GONP composites machinable compared to pure silica. When compared to silica–Carbon nanotube composites, silica–GONP composites show better process-ability and enhanced mechanical properties.

  11. The Effect of Si Morphology on Machinability of Al-Si Alloys

    Directory of Open Access Journals (Sweden)

    Muhammet Uludağ

    2015-12-01

    Full Text Available Many of the cast parts require some sort of machining like milling, drilling to be used as a finished product. In order to improve the wear properties of Al alloys, Si is added. The solubility of Si in Al is quite low and it has a crystallite type structure. It behaves as particulate metal matrix composite which makes it an attractive element. Thus, the wear and machinability properties of these type of alloys depend on the morphology of Si in the matrix. In this work, Sr was added to alter the morphology of Si in Al-7Si and Al-12Si. Cylindrical shaped samples were cast and machinability characteristics of Sr addition was studied. The relationship between microstructure and machinability was evaluated.

  12. Experimental Study of Machinability in Mill-grinding of SiCp/Al Composites

    Institute of Scientific and Technical Information of China (English)

    LI Jianguang; DU Jinguang; YAO Yingxue; HAO Zhaopeng; LIU Xiao

    2014-01-01

    An attempt was made to investigate the machinability of SiCp/Al composites based on the experimental study using mill-grinding processing method. The experiments were carried out on a high-speed CNC machining center using integrated abrasive cutting tool. The effects of combined machining parameters, e g, cutting speed (vs), feed rate (vf), and depth of cut (ap), with the same change of material removal rate (MRR) on the mill-grinding force and surface roughness (Ra) were investigated. The formation mechanism of typical machined surface defects was analyzed by SEM. The experimental results reveal that with the same change of material removal rate, lower mill-grinding force values can be gained by increasing depth of cut and feed rate simultaneously at higher cutting speed. With the same change of MRR value, lower surface roughness values can be gained by increasing the feed rate at higher cutting speed, rather than just increasing the depth of cut, or increasing the feed rate and depth of cut simultaneously. The machined surface of SiCp/Al composites reveals typical defects which can influence surface integrity.

  13. Machining parameter optimization of C/SiC composites using high power picosecond laser

    Science.gov (United States)

    Zhang, Ruoheng; Li, Weinan; Liu, Yongsheng; Wang, Chunhui; Wang, Jing; Yang, Xiaojun; Cheng, Laifei

    2015-03-01

    Picosecond laser is an important machining technology for high hardness materials. In this paper, high power picosecond laser was utilized to drill micro-holes in C/SiC composites, and the effects of different processing parameters including the helical line width and spacing, machining time and scanning speed were discussed. To characterize the qualities of machined holes, scanning electron microscope (SEM) was used to analyze the surface morphology, energy dispersive spectroscopy (EDS) and X-ray photoelectric spectroscopy (XPS) were employed to describe the element composition change between the untreated and laser-treated area. The experimental results indicated that all parameters mentioned above had remarkable effects on the qualities of micro-holes such as shape and depth. Additionally, the debris consisted of C, Si and O was observed on the machined surface. The Sisbnd C bonds of the SiC matrix transformed into Sisbnd O bonds after machined. Furthermore, the physical process responsible for the mechanism of debris formation was discussed as well.

  14. The effects of pore and second-phase particle on the mechanical properties of machining copper matrix from molecular dynamic simulation

    Science.gov (United States)

    Li, Jia; Fang, Qihong; Liu, Bin; Liu, Youwen

    2016-10-01

    The subsurface damage and surface integrity of a spherical diamond indenter sliding against a face-centred cubic copper (100) surface considering the pore and second-phase particle effects is investigated by means of molecular dynamic simulations of nanoindentation followed by nanomachining. In this investigation, we establish an analytical model for pore healing, and provide a criteria to determine whether or not pore can be healed. The results show that with increase of machining distance pore becomes smaller and then closes due to machining-induced compressive stress, resulting in low material damage and strong structure stability. Compared to free pore workpiece, machining force slightly relies upon the existence of pore and second-phase particle while friction coefficient strongly depends on the existence of that. In addition, particle induces work hardening due to Lomere-Cottrel lock and dislocation slip during machining metal matrix composites. It is helpful to understand the relation of machining performance and material parameter for obtaining higher surface integrity and lower subsurface damage during machining porous metals and particle reinforced metal matrix composites.

  15. Machining analysis of natural fibre reinforced composites using fuzzy logic

    Science.gov (United States)

    Balasubramanian, K.; Sultan, M. T. H.; Cardona, F.; Rajeswari, N.

    2016-10-01

    In this work, a new composite plate with natural jute fibre as the reinforcement fibres and isophthalic polyester as the resin was manufactured and subjected to a series of end milling operation by changing three input factors namely speed, feed rate and depth of cut. During each operation, the output responses namely thrust force and torque were measured. The responses were analyzed using Taguchi method to examine the relation between the input factors and output responses, and also to know the most influencing factors on the responses. The data was also analyzed using fuzzy rule model for prediction of responses for a range of input factors. The results showed that all three factors chosen have significant effect on the responses. The fuzzy model data in comparison with the experimental values shows only a marginal error and hence the prediction was highly satisfactory.

  16. Development of a Crush and Mix Machine for Composite Brick Fabrication

    Science.gov (United States)

    Sothea, Kruy; Fazli, Nik; Hamdi, M.; Aoyama, Hideki

    2011-01-01

    Currently, people are more and more concerned about the environmental protection. Municipal solid wastes (MSW) have bad effect on the environment and also human health. In addition, the amounts of municipal solid wastes are increasing due to the economic development, density of population, especially in the developing countries and they are recycled in a little percentage. To address this problem, the composite brick forming machine was designed and developed to make brick using combination of MSW and mortar. The machine consists of two independent parts, crusher and mixer part, and molding part. This paper explores the design of crusher and mixer part. The crusher has ability to cut MSW such as wood, paper and plastic into small size. There are two mixers; one is used for making mortar and other use for making slurry. FEA analyses were carried out to address the suitable strength of the critical parts of the crusher which ensures that crusher can run properly with high efficiency. The experimentation of the crusher shows that it has high performance for cutting MSW. The mixers also work very well in high efficiency. The results of composite brick testing have been shown that ability of the machine can performance well. This is the innovation of crush and mix machine which is portable and economic by using MSW in replacement of sand.

  17. Drilling of Hybrid Titanium Composite Laminate (HTCL with Electrical Discharge Machining

    Directory of Open Access Journals (Sweden)

    M. Ramulu

    2016-09-01

    Full Text Available An experimental investigation was conducted to determine the application of die sinker electrical discharge machining (EDM as it applies to a hybrid titanium thermoplastic composite laminate material. Holes were drilled using a die sinker EDM. The effects of peak current, pulse time, and percent on-time on machinability of hybrid titanium composite material were evaluated in terms of material removal rate (MRR, tool wear rate, and cut quality. Experimental models relating each process response to the input parameters were developed and optimum operating conditions with a short cutting time, achieving the highest workpiece MRR, with very little tool wear were determined to occur at a peak current value of 8.60 A, a percent on-time of 36.12%, and a pulse time of 258 microseconds. After observing data acquired from experimentation, it was determined that while use of EDM is possible, for desirable quality it is not fast enough for industrial application.

  18. Analysis of machining characteristics in drilling of GFRP composite with application of fuzzy logic approach

    Directory of Open Access Journals (Sweden)

    B.C. Routar

    2013-10-01

    Full Text Available This paper discusses the application of the Taguchi method to optimize the machining parameters for machining of GFRP composite in drilling for individual responses such as thrust force and delamination factor. Moreover, a multi-response performance characteristic is used for optimization of process parameters with application of grey relational analysis. An orthogonal array (L9, grey relational generation, grey relational coefficient and grey – fuzzy grade obtained from the grey relational analysis applied as performance index to solve the optimization problem of drilling parameters for GFRP composite. Taguchi orthogonal array, the signal-to-noise ratio, and the analysis of variance are used to investigate the optimal levels of cutting parameters. The confirmation tests are conducted to verify the results and it is observed that grey-fuzzy approach is efficient in determining the optimal cutting parameters.

  19. Fabrication of Machined and Shrink Fitted Impactor; Composite Liners for the Los Alamos HEDP Program

    Energy Technology Data Exchange (ETDEWEB)

    Randolph, B.

    1999-10-19

    Composite liners have been fabricated for the Los Alamos liner driven HEDP experiments using impactors formed by physical vapor deposition (PVD), electroplating, machining and shrink fitting. Chemical vapor deposition (CVD) has been proposed for some ATLAS liner applications. This paper describes the processes used to fabricate machined and shrink fitted impactors which have been used for copper impactors in 1100 aluminum liners and 6061 T-6 aluminum impactors in 1100 aluminum liners. The most successful processes have been largely empirically developed and rely upon a combination of shrink fitted and light press fitting. The processes used to date will be described along with some considerations for future composite liners requirements in the HEDP Program.

  20. A mechanistic ultrasonic vibration amplitude model during rotary ultrasonic machining of CFRP composites.

    Science.gov (United States)

    Ning, Fuda; Wang, Hui; Cong, Weilong; Fernando, P K S C

    2017-04-01

    Rotary ultrasonic machining (RUM) has been investigated in machining of brittle, ductile, as well as composite materials. Ultrasonic vibration amplitude, as one of the most important input variables, affects almost all the output variables in RUM. Numerous investigations on measuring ultrasonic vibration amplitude without RUM machining have been reported. In recent years, ultrasonic vibration amplitude measurement with RUM of ductile materials has been investigated. It is found that the ultrasonic vibration amplitude with RUM was different from that without RUM under the same input variables. RUM is primarily used in machining of brittle materials through brittle fracture removal. With this reason, the method for measuring ultrasonic vibration amplitude in RUM of ductile materials is not feasible for measuring that in RUM of brittle materials. However, there are no reported methods for measuring ultrasonic vibration amplitude in RUM of brittle materials. In this study, ultrasonic vibration amplitude in RUM of brittle materials is investigated by establishing a mechanistic amplitude model through cutting force. Pilot experiments are conducted to validate the calculation model. The results show that there are no significant differences between amplitude values calculated by model and those obtained from experimental investigations. The model can provide a relationship between ultrasonic vibration amplitude and input variables, which is a foundation for building models to predict other output variables in RUM.

  1. Effect of different parameters on machining of SiC/SiC composites via pico-second laser

    Energy Technology Data Exchange (ETDEWEB)

    Li, Weinan; Zhang, Ruoheng [State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an, Shaanxi 10068 (China); Liu, Yongsheng, E-mail: yongshengliu@nwpu.edu.cn [Science and technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an, Shaanxi 710072 (China); Wang, Chunhui; Wang, Jing [Science and technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an, Shaanxi 710072 (China); Yang, Xiaojun [State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an, Shaanxi 10068 (China); Cheng, Laifei [Science and technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an, Shaanxi 710072 (China)

    2016-02-28

    Graphical abstract: - Highlights: • The highlights of the manuscript include the following two aspects. • First, we found that the different machining modes (helical line scanning and single ring line scanning) and processing power of machining have remarkable effect on the surface morphology of the machined area, such as the shape, depth and the formation of different surface structures. • Secondly, we investigated that the debris consisted of C, Si and O was observed on the machined surface. • Some of the Si–C bonds of the SiC matrix and fibers would be transformed into Si–O bonds after machined, depending on the processing power. - Abstract: Pico-second laser plays an important role in modern machining technology, especially in machining high hardness materials. In this article, pico-second laser was utilized for irradiation on SiC/SiC composites, and effects of different processing parameters including the machining modes and laser power were discussed in detail. The results indicated that the machining modes and laser power had great effect on machining of SiC/SiC composites. Different types of surface morphology and structure were observed under helical line scanning and single ring line scanning, and the analysis of their formulation was discussed in detail. It was believed that the machining modes would be responsible to the different shapes of machining results at the same parameters. The processing power shall also influence the surface morphology and quality of machining results. In micro-hole drilling process, large amount of debris and fragments were observed within the micro-holes, and XPS analysis showed that there existed Si–O bonds and Si–C bonds, indicating that the oxidation during processing was incomplete. Other surface morphology, such as pores and pits were discussed as well.

  2. THE INFLUENCE OF CHEMICAL COMPOSITION OF HIGH-CHROMIUM CAST IRONS ON THE MACHINABILITY

    Directory of Open Access Journals (Sweden)

    V. V. Netrebko

    2016-02-01

    Full Text Available Purpose. This research is aimed to obtain the regression dependence of the machinability on the chemical composition of pig iron (C, Cr, Mn and Ni in cast state. Methodology. The method of active experiment planning was used to build a mathematical model. Cast irons of composition 1.09…3.91 % С; 11.43…25.57 % Cr; 0.6…5.4 % Mn; 0.19…3.01 % Ni were studied. Cutting tools with plates 10х10 mm out of ВК8 according to State Standard 19051-80 were used for turning. Cutting modes: cutting depth – 0.8 mm, longitudinal feed – 0.15 mm/rot., spindle’s rotation frequency during turning – 200…360 rot./min. Lubricating and cooling liquids were not applied. Evaluation of iron workability was produced by determining the linear tool flank wear per unit length of the cutting path. Findings. Mathematically probabilistic equation of the regression dependence of the cutting tool’s wear on the C, Cr, Mn and Ni content in the machined cast iron were obtained. It was established that with the increase of Cr content in the cast iron to 14.8 % the cutting tool’s wear decreased as a result of formation of carbide eutectic which destroyed the doped ledeburite continuous frame. Further increase of chromium content promoted appearing of chromic carbides with high microhardness which considerably increased the tool’s wear. The conducted research shown that the minimum cutting tool’s wear 0,18 mkm/m was observed during the machining of cast iron containing: 1.09 % C, 14.8 % Cr, 2.3 % Mn and 1.2 % Ni; and the maximum wear is 48,96 mkm/m – when the content was: 3.91 % C, 11.43 % Cr, 5.4 % Mn and 0.19 % Ni. The tool’s wear reached 47.61 mkm/m during the treatment of cast iron containing 3.91 % C, 25.57 % Cr, 5.4 % Mn and 0.19 % Ni. Originality. Mathematically probabilistic model of the dependence of the cutting tool’s wear on the C, Cr, Mn and Ni content in the machined cast iron has been elaborated by the author. Practical value. The model

  3. Axiomatic Design and Fabrication of Composite Structures - Applications in Robots, Machine Tools, and Automobiles

    Science.gov (United States)

    Lee, Dai Gil; Suh, Nam Pyo

    2005-11-01

    The idea that materials can be designed to satisfy specific performance requirements is relatively new. With high-performance composites, however, the entire process of designing and fabricating a part can be worked out before manufacturing. The purpose of this book is to present an integrated approach to the design and manufacturing of products from advanced composites. It shows how the basic behavior of composites and their constitutive relationships can be used during the design stage, which minimizes the complexity of manufacturing composite parts and reduces the repetitive "design-build-test" cycle. Designing it right the first time is going to determine the competitiveness of a company, the reliability of the part, the robustness of fabrication processes, and ultimately, the cost and development time of composite parts. Most of all, it should expand the use of advanced composite parts in fields that use composites only to a limited extent at this time. To achieve these goals, this book presents the design and fabrication of novel composite parts made for machine tools and other applications like robots and automobiles. This book is suitable as a textbook for graduate courses in the design and fabrication of composites. It will also be of interest to practicing engineers learning about composites and axiomatic design. A CD-ROM is included in every copy of the book, containing Axiomatic CLPT software. This program, developed by the authors, will assist readers in calculating material properties from the microstructure of the composite. This book is part of the Oxford Series on Advanced Manufacturing.

  4. Rotary ultrasonic machining of CFRP composites: a study on power consumption.

    Science.gov (United States)

    Cong, W L; Pei, Z J; Deines, T W; Srivastava, Anil; Riley, L; Treadwell, C

    2012-12-01

    Carbon fiber reinforced plastic (CFRP) composites are very difficult to machine. A large number of holes need to be drilled in CFRP for many applications. Therefore, it is important to develop cost-effective drilling processes. CFRP has been drilled by rotary ultrasonic machining (RUM) successfully. The literature has reports about the effects of input variables on output variables (including cutting force, torque, surface roughness, tool wear, and workpiece delamination) in RUM of CFRP. However, there are no reports on power consumption in RUM of CFRP. This paper reports the first study on power consumption in RUM of CFRP. It reports an experimental investigation on effects of input variables (ultrasonic power, tool rotation speed, feedrate, and type of CFRP) on power consumption of each component (including ultrasonic power supply, spindle motor, coolant pump, and air compressor) and the entire RUM system.

  5. Analysis of Aluminium Nano Composites using Anova in CNC Machining Process

    Directory of Open Access Journals (Sweden)

    Maria Joe Christopher Poonthota Irudaya Raj

    2013-08-01

    Full Text Available The Objective of this work is to reinforce the Aluminum alloy with CNT by Stir Casting Method in different weight percentage of CNT was added to Aluminium separately to make composites and it physical and thermal properties have been investigated using test like tensile, hardness, Micro Structure and XRD. The improvement of mechanical, Physical and thermal properties for both the cases has been compared with pure aluminum. The TAGUCHI – ORTHOGONAL ARRAY experimental technique is used to optimize the machining parameters. The predicted surface roughness was estimated using S/N ratio and compared with actual values. ANOVA analysis is used to find the significant factors affecting the machining process in order to improve the surface characteristics of Al Material.

  6. The Methodology of Calculation of Cutting Forces When Machining Composite Materials

    Science.gov (United States)

    Rychkov, D. A.; Yanyushkin, A. S.

    2016-08-01

    Cutting of composite materials has specific features and is different from the processing of metals. When this characteristic intense wear of the cutting tool. An important criterion in the selection process parameters composite processing is the value of the cutting forces, which depends on many factors and is determined experimentally, it is not always appropriate. The study developed a method of determining the cutting forces when machining composite materials and the comparative evaluation of the calculated and actual values of cutting forces. The methodology for calculating cutting forces into account specific features of the cutting tool and the extent of wear, the strength properties of the processed material and cutting conditions. Experimental studies conducted with fiberglass milling cutter equipped with elements of hard metal VK3M. The discrepancy between the estimated and the actual values of the cutting force is not more than 10%.

  7. Optimizing the Machining Parameters for Minimum Surface Roughness in Turning of GFRP Composites Using Design of Experiments

    Institute of Scientific and Technical Information of China (English)

    K. Palanikumar; L.Karunamoorthy; R.Karthikeyan

    2004-01-01

    In recent years, glass fiber reinforced plastics (GFRP) are being extensively used in variety of engineering applications in many different fields such as aerospace, oil, gas and process industries. However, the users of FRP are facing difficulties to machine it, because of fiber delamination, fiber pull out, short tool life, matrix debonding, burning and formation of powder like chips. The present investigation focuses on the optimization of machining parameters for surface roughness of glass fiber reinforced plastics (GFRP) using design of experiments (DoE). The machining parameters considered were speed, feed, depth of cut and workpiece (fiber orientation). An attempt was made to analyse the influence of factors and their interactions during machining. The results of the present study gives the optimal combination of machining parameters and this will help to improve the machining requirements of GFRP composites.

  8. Fatigue Crack Growth and Retardation Due to Overloads in Metal-matrix Composites Volume I. Fatigue Crack Growth In Boron-Aluminum Metal-Matrix Composites

    Science.gov (United States)

    1986-08-01

    a - 9313 psi, R a 0.01. (c) Specimen A13 - a - 9313 psi, R - 0.01. (d) Specimen C1 - a= 5780 psi, R = 0.04. (e) Specimen C4 - ao = 5780 psi, R...psi, R - 0.01, 1.5x overload (b) Specimen A12 - Ao = 9313 psi, R - 0.01, 1.5x overload (c) Specimen A13 - ac - 9313 psi, R a 0.01, 2.Ox overload (d...and R2 , R3 , and R fixed reduces (2.7) to: &E a 1(2.8) The strain is computed from: ea - j 1=4 g (2.9) where Sg a gage factor A series of loadings were

  9. A Study on Effect of Graphite Particles on Tensile, Hardness and Machinability of Aluminium 8011 Matrix Material

    Science.gov (United States)

    Latha Shankar, B.; Anil, K. C.; Karabasappagol, Prasann J.

    2016-09-01

    Industrial application point of view, metal matrix composites in general and Aluminium alloy matrix composites in particular are ideal candidates because of their favourable engineering properties. Being lightweight Aluminium matrix composites are widely used in aircraft, defence and automotive industries. In this work Aluminium 8011 metal matrix was reinforced with fine Graphite particles of 50 μm. developed by two-step Stir casting method. Graphite weight %was varied in the range 2, 4, 6 and 8%. Uniform dispersion of graphite particle is examined under optical microscope. Tensile test coupons were prepared as per standard to determine % of elongation and tensile strength for various % of graphite particle. Hardness of developed composite for various % of graphite particle and Machinability parameters were also studied for effect on surface finish. It was observed that with increase of weight percentage of Graphite particles up to 8% in Aluminium 8011 alloy matrix there was increase in tensile strength, decrease in % of elongation with increase in hardness. Machinability study revealed that, there was decrease in surface roughness with increase in Graphite content.

  10. Effect of different parameters on machining of SiC/SiC composites via pico-second laser

    Science.gov (United States)

    Li, Weinan; Zhang, Ruoheng; Liu, Yongsheng; Wang, Chunhui; Wang, Jing; Yang, Xiaojun; Cheng, Laifei

    2016-02-01

    Pico-second laser plays an important role in modern machining technology, especially in machining high hardness materials. In this article, pico-second laser was utilized for irradiation on SiC/SiC composites, and effects of different processing parameters including the machining modes and laser power were discussed in detail. The results indicated that the machining modes and laser power had great effect on machining of SiC/SiC composites. Different types of surface morphology and structure were observed under helical line scanning and single ring line scanning, and the analysis of their formulation was discussed in detail. It was believed that the machining modes would be responsible to the different shapes of machining results at the same parameters. The processing power shall also influence the surface morphology and quality of machining results. In micro-hole drilling process, large amount of debris and fragments were observed within the micro-holes, and XPS analysis showed that there existed Si-O bonds and Si-C bonds, indicating that the oxidation during processing was incomplete. Other surface morphology, such as pores and pits were discussed as well.

  11. Usinage des composites a matrice d'alliage d'aluminium GrA-Ni(Reg)

    Science.gov (United States)

    Songmene, Victor

    2001-07-01

    Aluminium Metal Matrix Composites (MMC) reinforced with ceramic particles have been increasingly developed during the last decade. Ceramic particles used as reinforcement that improve the wear resistance of composites also cause high abrasive wear on cutting tools. This thesis investigates the machinability of graphitic MMC consisting of an aluminium alloy matrix reinforced with both soft nickel-coated graphite particles and hard (SiC or Al2O 3) particles. These composites were developed seven years ago, but the lack of optimised machining data to machine GrA-NIRTM composites cost effectively have been slowing down their use in engineering applications. Turning, milling and drilling tests were performed to evaluate the machinability of different GrA-NIRTM and to establish cutting conditions. It was found that: (1) The machinability of GrA-NiRTM composites depends on the nature and the percentage of the reinforcing particles. GrA-NiRTM containing alumina and graphite are easier to machine than those reinforced with silicon carbide and graphite. (2) Polycrystalline (PCD) and diamond-coated carbide (DCC) are the tool material of choice for machining GrA-NiRTM. DCC tools are most cost effective while PCD tools produce better part finishes. (3) The cutting force required to machine the GrA-NIRTM composites is similar to that used for aluminium alloys such as Al 380.

  12. Experimental investigation of surface quality in ultrasonic machining of WC-Co composites through Taguchi method

    Directory of Open Access Journals (Sweden)

    B. S. Pabla

    2016-08-01

    Full Text Available In manufacturing industries, the demand of WC-Co composite is flourishing because of the distinctive characteristics it offers such as: toughness (with hardness, good dimensional stability, higher mechanical strength etc. However, the difficulties in its machining restrict the application and competitiveness of this material. The current article has been targeted at evaluation of the effect of process conditions (varying power rating, cobalt content, tool material, part thickness, tool geometry, and size of abrasive particle on surface roughness in ultrasonic drilling of WC-Co composite. Results showed that abrasive grit size is most influential factor. From the microstructure analysis, the mode of material deformation has been observed and the parameters, i.e. work material properties, grit size, and power rating was revealed as the most crucial for the deformation mode.

  13. Analyzing the Effect of Machining Parameters Setting to the Surface Roughness during End Milling of CFRP-Aluminium Composite Laminates

    Directory of Open Access Journals (Sweden)

    M. Nurhaniza

    2016-01-01

    Full Text Available The quality of the machining is measured from surface finished and it is considered as the most important aspect in composite machining. An appropriate and optimum machining parameters setting is crucial during machining operation in order to enhance the surface quality. The objective of this research is to analyze the effect of machining parameters on the surface quality of CFRP-Aluminium in CNC end milling operation with PCD tool. The milling parameters evaluated are spindle speed, feed rate, and depth of cut. The L9 Taguchi orthogonal arrays, signal-to-noise (S/N ratio, and analysis of variance (ANOVA are employed to analyze the effect of these cutting parameters. The analysis of the results indicates that the optimal cutting parameters combination for good surface finish is high cutting speed, low feed rate, and low depth of cut.

  14. Effect of height to diameter ($h/d$) ratio on the deformation behaviour of Fe–Al$_2$O$_3$ metal matrix nanocomposites

    Indian Academy of Sciences (India)

    PALLAV GUPTA; DEVENDRA KUMAR; A K JHA; OM PARKASH

    2016-09-01

    The present paper reports the effect of height to diameter ($h/d$) ratio on the deformation behaviour of Fe–Al$_2$O$_3$ metal matrix nanocomposites (MMNCs) during bulk processing. Sintered compacts were machined to the required size with different $h/d$ ratios. Test specimens were subjected to deformation at room temperature under three different interfacial friction conditions such as dry, solid and liquid lubrications. Deformed specimensshow a significant improvement in the density and hardness. Results also revealed the formation of a nanosize iron aluminate phase due to reactive sintering, which in turn contributes to grain refinement. Experimental density of the specimens was also verified with the theoretical density using the standard equations. It is expected that the present work will be useful in designing and developing MMNC products with better quality at competitive cost.

  15. Laser machining of advanced materials

    CERN Document Server

    Dahotre, Narendra B

    2011-01-01

    Advanced materialsIntroductionApplicationsStructural ceramicsBiomaterials CompositesIntermetallicsMachining of advanced materials IntroductionFabrication techniquesMechanical machiningChemical Machining (CM)Electrical machiningRadiation machining Hybrid machiningLaser machiningIntroductionAbsorption of laser energy and multiple reflectionsThermal effectsLaser machining of structural ceramicsIntrodu

  16. Magnetic Field Analysis of Interior Composite-Rotor Controllable-Flux Permanent Magnet Synchronous Machine

    Institute of Scientific and Technical Information of China (English)

    CHEN Yiguang; PAN Wei; SHEN Yonghuan; TANG Renyuan

    2006-01-01

    Conventional permanent magnet synchronous machine(PMSM)has the problem of large stator copper loss and narrow speed range. To solve this problem, an interior composite-rotor controllable-flux PMSM adaptive to multi-polar is proposed. This machine has the characteristics of low stator copper loss and wide-speed operation. The half-radial-set and half-tangential-set permanent magnets(PMs)are NdFeB that has high remanent flux density and high coercive force. The tangential-set PMs are AlNiCo that has high remanent flux density and low coercive force. By applying the pulse of d-axis stator current id, the magnetized intensity and direction of AlNiCo can be controlled. The flux created by NdFeB is repelled to stator and air-gap PM-flux is intensified, or is partially bypassed by AlNiCo in the rotor, so the air-gap PM-flux is weakened. The internal magnetic field distribution in two ultra magnetized situations is analyzed by finite element method. The dimension of PMs and magnetic structure are demonstrated. Especially when the q-axis magnetic resistance is larger and the q-axis inductance is smaller, the result of flux-weakening is better and the influence of armature reaction on air-gap PM-flux is weakened.

  17. Predictive Models for Different Roughness Parameters During Machining Process of Peek Composites Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Mata-Cabrera Francisco

    2013-10-01

    Full Text Available Polyetheretherketone (PEEK composite belongs to a group of high performance thermoplastic polymers and is widely used in structural components. To improve the mechanical and tribological properties, short fibers are added as reinforcement to the material. Due to its functional properties and potential applications, it’s impor- tant to investigate the machinability of non-reinforced PEEK (PEEK, PEEK rein- forced with 30% of carbon fibers (PEEK CF30, and reinforced PEEK with 30% glass fibers (PEEK GF30 to determine the optimal conditions for the manufacture of the parts. The present study establishes the relationship between the cutting con- ditions (cutting speed and feed rate and the roughness (Ra , Rt , Rq , Rp , by develop- ing second order mathematical models. The experiments were planned as per full factorial design of experiments and an analysis of variance has been performed to check the adequacy of the models. These state the adequacy of the derived models to obtain predictions for roughness parameters within ranges of parameters that have been investigated during the experiments. The experimental results show that the most influence of the cutting parameters is the feed rate, furthermore, proved that glass fiber reinforcements produce a worse machinability.

  18. Exposure to nanoscale particles and fibers during machining of hybrid advanced composites containing carbon nanotubes

    Science.gov (United States)

    Bello, Dhimiter; Wardle, Brian L.; Yamamoto, Namiko; Guzman deVilloria, Roberto; Garcia, Enrique J.; Hart, Anastasios J.; Ahn, Kwangseog; Ellenbecker, Michael J.; Hallock, Marilyn

    2009-01-01

    This study investigated airborne exposures to nanoscale particles and fibers generated during dry and wet abrasive machining of two three-phase advanced composite systems containing carbon nanotubes (CNTs), micron-diameter continuous fibers (carbon or alumina), and thermoset polymer matrices. Exposures were evaluated with a suite of complementary instruments, including real-time particle number concentration and size distribution (0.005-20 μm), electron microscopy, and integrated sampling for fibers and respirable particulate at the source and breathing zone of the operator. Wet cutting, the usual procedure for such composites, did not produce exposures significantly different than background whereas dry cutting, without any emissions controls, provided a worst-case exposure and this article focuses here. Overall particle release levels, peaks in the size distribution of the particles, and surface area of released particles (including size distribution) were not significantly different for composites with and without CNTs. The majority of released particle surface area originated from the respirable (1-10 μm) fraction, whereas the nano fraction contributed 10% of the surface area. CNTs, either individual or in bundles, were not observed in extensive electron microscopy of collected samples. The mean number concentration of peaks for dry cutting was composite dependent and varied over an order of magnitude with highest values for thicker laminates at the source being >1 × 106 particles cm-3. Concentration of respirable fibers for dry cutting at the source ranged from 2 to 4 fibers cm-3 depending on the composite type. Further investigation is required and underway to determine the effects of various exposure determinants, such as specimen and tool geometry, on particle release and effectiveness of controls.

  19. Inferring compositional style in the neo-plastic paintings of Piet Mondrian by machine learning

    Science.gov (United States)

    Andrzejewski, David; Stork, David G.; Zhu, Xiaojin; Spronk, Ron

    2010-02-01

    We trained generative models and decision tree classifiers with positive and negative examples of the neo-plastic works of Piet Mondrian to infer his compositional principles, to generate "faux" works, and to explore the possibility of computer-based aids in authentication and attribution studies. Unlike previous computer work on this and other artists, we used "earlier state" works-intermediate versions of works created by Mondrian revealed through x-radiography and infra-red reflectography-when training our classifiers. Such intermediate state works provide a great deal of information to a classifier as they differ only slightly from the final works. We used methods from machine learning such as leave-one-out cross validation. Our decision tree classifier had accuracy of roughly 70% in recognizing the genuine works of Mondrian versus computer-generated replicas with similar statistical properties. Our trained classifier reveals implicit compositional principles underlying Mondrian's works, for instance the relative visual "weights" of the four colors (red, yellow, blue and black) he used in his rectangles. We used our trained generative model to generate "faux" Mondrians, which informally possess some of the compositional attributes of genuine works by this artist.

  20. Efficient and accurate machine-learning interpolation of atomic energies in compositions with many species

    Science.gov (United States)

    Artrith, Nongnuch; Urban, Alexander; Ceder, Gerbrand

    2017-07-01

    Machine-learning potentials (MLPs) for atomistic simulations are a promising alternative to conventional classical potentials. Current approaches rely on descriptors of the local atomic environment with dimensions that increase quadratically with the number of chemical species. In this paper, we demonstrate that such a scaling can be avoided in practice. We show that a mathematically simple and computationally efficient descriptor with constant complexity is sufficient to represent transition-metal oxide compositions and biomolecules containing 11 chemical species with a precision of around 3 meV/atom. This insight removes a perceived bound on the utility of MLPs and paves the way to investigate the physics of previously inaccessible materials with more than ten chemical species.

  1. Investigation of the influence of protein corona composition on gold nanoparticle bioactivity using machine learning approaches.

    Science.gov (United States)

    Papa, E; Doucet, J P; Sangion, A; Doucet-Panaye, A

    2016-07-01

    The understanding of the mechanisms and interactions that occur when nanomaterials enter biological systems is important to improve their future use. The adsorption of proteins from biological fluids in a physiological environment to form a corona on the surface of nanoparticles represents a key step that influences nanoparticle behaviour. In this study, the quantitative description of the composition of the protein corona was used to study the effect on cell association induced by 84 surface-modified gold nanoparticles of different sizes. Quantitative relationships between the protein corona and the activity of the gold nanoparticles were modelled by using several machine learning-based linear and non-linear approaches. Models based on a selection of only six serum proteins had robust and predictive results. The Projection Pursuit Regression method had the best performances (r(2) = 0.91; Q(2)loo = 0.81; r(2)ext = 0.79). The present study confirmed the utility of protein corona composition to predict the bioactivity of gold nanoparticles and identified the main proteins that act as promoters or inhibitors of cell association. In addition, the comparison of several techniques showed which strategies offer the best results in prediction and could be used to support new toxicological studies on gold-based nanomaterials.

  2. An Analysis of the Retention of a Diamond Particle in a Metallic Matrix after Hot Pressing

    Directory of Open Access Journals (Sweden)

    Borowiecka-Jamrozek J.

    2017-03-01

    Full Text Available This paper deals with computer modelling of the retention of a synthetic diamond particle in a metallic matrix produced by powder metallurgy. The analyzed sintered powders can be used as matrices for diamond impregnated tools. First, the behaviour of sintered cobalt powder was analyzed. The model of a diamond particle embedded in a metallic matrix was created using Abaqus software. The preliminary analysis was performed to determine the mechanical parameters that are independent of the shape of the crystal. The calculation results were compared with the experimental data. Next, sintered specimens obtained from two commercially available powder mixtures were studied. The aim of the investigations was to determine the influence of the mechanical and thermal parameters of the matrix materials on their retentive properties. The analysis indicated the mechanical parameters that are responsible for the retention of diamond particles in a matrix. These mechanical variables have been: the elastic energy of particle, the elastic energy of matrix and the radius of plastic zone around particle.

  3. Prediction of endoplasmic reticulum resident proteins using fragmented amino acid composition and support vector machine

    Directory of Open Access Journals (Sweden)

    Ravindra Kumar

    2017-09-01

    Full Text Available Background The endoplasmic reticulum plays an important role in many cellular processes, which includes protein synthesis, folding and post-translational processing of newly synthesized proteins. It is also the site for quality control of misfolded proteins and entry point of extracellular proteins to the secretory pathway. Hence at any given point of time, endoplasmic reticulum contains two different cohorts of proteins, (i proteins involved in endoplasmic reticulum-specific function, which reside in the lumen of the endoplasmic reticulum, called as endoplasmic reticulum resident proteins and (ii proteins which are in process of moving to the extracellular space. Thus, endoplasmic reticulum resident proteins must somehow be distinguished from newly synthesized secretory proteins, which pass through the endoplasmic reticulum on their way out of the cell. Approximately only 50% of the proteins used in this study as training data had endoplasmic reticulum retention signal, which shows that these signals are not essentially present in all endoplasmic reticulum resident proteins. This also strongly indicates the role of additional factors in retention of endoplasmic reticulum-specific proteins inside the endoplasmic reticulum. Methods This is a support vector machine based method, where we had used different forms of protein features as inputs for support vector machine to develop the prediction models. During training leave-one-out approach of cross-validation was used. Maximum performance was obtained with a combination of amino acid compositions of different part of proteins. Results In this study, we have reported a novel support vector machine based method for predicting endoplasmic reticulum resident proteins, named as ERPred. During training we achieved a maximum accuracy of 81.42% with leave-one-out approach of cross-validation. When evaluated on independent dataset, ERPred did prediction with sensitivity of 72.31% and specificity of 83

  4. Rare Earth Application in Sealing Anodized Al-Based Metal Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A new method for corrosion protection of Al-based metal matrixcomposites (MMC) was developed using two-step process, which involves anodizing in H2SO4 solution and sealing in rare earth solution. Corrosion resistance of the treated surface was evaluated with polarization curves.The results showed that the effect of the protection using rare earth sealing is equivalent to that using chromate sealing for Al6061/SiCp. The rare earth metal salt can be an alternative to the toxic chromate for sealing anodized Al MMC.

  5. Residual Strength After Fatigue of a Cross-Ply Metal Matrix Composite at Elevated Temperature

    Science.gov (United States)

    1997-06-01

    guide designed by Boyum[1] , is composed of four pieces (Figure 4). These parts are held together by means of bolts and, although they fit tightly on...of the lamps was placed next to the ex- tensometer to heat it to a temperature of 70’C. A total of twelve hours was allowed for the temperature in...this specimen during the latter part of the test which is reflected by the similarity between the last two stress-strain loops. In the initial loop

  6. Residual Stresses and Thermo-Mechanical Behavior of Metal-Matrix Composites

    Science.gov (United States)

    1984-01-01

    XZOY2OCIN131 05.* * 0 161 - X10*O210CINIS) 07*o CPRIMCIOv,S)0. 4S. CPRIME4,5I:Oe 49o CPRIME5,II:O. Sao CPRIMEIS,21:O. sbo CPRI "EIS,3100 52e CPRIMEIS...01:O. 530 CPRIMEISSIY;*CINfSI 0 X20CIN16I 500 CPQIMCS5,61:IOY*ICIN451 - CIN4611 550 CPRIMCI6,1I:O. 560 CPRIMElb*21:Oe 57* CPRI "EOS,31=00 Sao

  7. In situ SEM thermal fatigue of Al/graphite metal matrix composites

    Science.gov (United States)

    Zong, G. S.; Rabenberg, L.; Marcus, H. L.

    1990-01-01

    Several thermal fatigue-induced failure mechanisms are deduced for unidirectional graphite-reinforced 6061 Al-alloy MMCs subjected to in situ thermal cycling. These thermal cycling conditions are representative of MMC service cycles in aerospace environments, where thermal fatigue is primarily associated with changes in the stress states near the interfaces due to coefficient of thermal expansion mismatch between fiber and matrix. This in situ SEM thermal-cycling study clarified such factors affecting MMCs' thermal fatigue as local fiber content and distribution, void volume, fiber stiffness, thermal excursion magnitude, and number of thermal cycles. MMC microfailure modes in thermal fatigue have been deduced.

  8. The Effects of Interfaces on Stress Transfer in Short Fiber Reinforced Metal Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    康国政; 高庆; 刘世楷

    1998-01-01

    TheEfectsofInterfacesonStresTransferinShortFiberReinforcedMetalMatrixCompositesKangGuozheng(康国政)GaoQing(高庆)InstituteofApplie...

  9. Micro-mechanical analysis of damage growth and fracture in discontinuous fiber reinforced metal matrix composites

    Science.gov (United States)

    Goree, James G.; Richardson, David E.

    1990-01-01

    The near-crack-tip stresses in any planar coupon of arbitrary geometry subjected to mode 1 loading may be equated to those in an infinite center-cracked panel subjected to the appropriate equivalent remote biaxial stresses (ERBS). Since this process can be done for all such mode 1 coupons, attention may be focused on the behavior of the equivalent infinite cracked panel. To calculate the ERBS, the constant term in the series expansion of the crack-tip stress must be retained. It is proposed that the ERBS may be used quantitatively to explain different fracture phenomena such as crack branching.

  10. Alumina Fiber-Reinforced 9310 Steel Metal Matrix Composite for Rotorcraft Drive System Components Project

    Data.gov (United States)

    National Aeronautics and Space Administration — AISI 9310 nickel-chromium-molybdenum alloy steel is used extensively in military helicopter rotor shafts and gears. This reliable alloy provides excellent fatigue...

  11. Non-local plasticity effects on the tensile properties of a metal matrix composite

    DEFF Research Database (Denmark)

    Niordson, Christian Frithiof; Tvergaard, Viggo

    2001-01-01

    For a metal reinforced by aligned short fibres the effect of a material length scale characterising the inelastic deformations of the metal is studied. The elastic-plastic constitutive relations used here to represent the nonlocal effects are formulated so that the instantaneous hardening moduli...

  12. Inelastic deformation of metal matrix composites: Plasticity and damage mechanisms, part 2

    Science.gov (United States)

    Majumdar, B. S.; Newaz, G. M.

    1992-01-01

    The inelastic deformation mechanisms for the SiC (SCS-6)/Ti-15-3 system were studied at 538 C (1000 F) using a combination of mechanical measurements and detailed microstructural examinations. The objectives were to evaluate the contributions of plasticity and damage to the overall MMC response, and to compare the room temperature and elevated temperature deformation behaviors. Four different laminates were studied: (0)8, (90)8,(+ or -45)2s, and (0/90)2s, with the primary emphasis on the unidirectional (0)8, and (90)8 systems. The elevated temperature responses were similar to those at room temperature, involving a two-stage elastic-plastic type of response for the (0)8 system, and a characteristic three-stage deformation response for the (90)8 and (+ or -45)2s systems. The primary effects of elevated temperatures included: (1) reduction in the 'yield' and failure strengths; (2) plasticity through diffused slip rather than concentrated planar slip (which occurred at room temperature); and (3) time-dependent deformation. The inelastic deformation mechanism for the (0)8 MMC was dominated by plasticity at both temperatures. For the (90)8 and (+ or -45)2s MMCs, a combination of damage and plasticity contributed to the deformation at both temperatures.

  13. Debonding of short fibres among particulates in a metal matrix composite

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2003-01-01

    A numerical analysis is carried out for the development of damage by fibre-matrix debonding in aluminium reinforced by aligned, short SiC fibres. A unit cell-model that has earlier been applied to study materials with arrays of transversely staggered fibres is here extended to contain a number...

  14. A CFD-Model for prediction of unintended porosities in metal matrix composites

    DEFF Research Database (Denmark)

    Li, Shizhao; Spangenberg, Jon; Hattel, Jesper Henri

    2013-01-01

    This paper presents a numerical method that simulates the flow through the porous corridors of the preform, which in theory enables the prediction of unintended porosities at the end of the process.......This paper presents a numerical method that simulates the flow through the porous corridors of the preform, which in theory enables the prediction of unintended porosities at the end of the process....

  15. Microstructure characterization of laser-deposited titanium carbide and zirconium-based titanium metal matrix composites

    CSIR Research Space (South Africa)

    Ochonogor, OF

    2012-09-01

    Full Text Available produced with 10, 20, and 30 vol.% reinforcing ceramic, and Zr + TiC MMCs were fabricated with 10, 20, and 30 vol.% TiC. The deposited thin walls were analysed using optical microscopy, scanning electron microscopy (SEM) with energy dispersive spectroscopy...

  16. Investigation of Friction Stir Welding of Al Metal Matrix Composite Materials

    Science.gov (United States)

    Diwan, Ravinder M.

    2003-01-01

    The innovative process of Friction Stir Welding (FSW) has generated tremendous interest since its inception about a decade or so ago since the first patent in 1991 by TWI of Cambridge, England. This interest has been seen in many recent international conferences and publications on the subject and relevant published literature. Still the process needs both intensive basic study of deformation mechanisms during this FSW process and analysis and feasibility study to evaluate production methods that will yield high quality strong welds from the stirring action of the appropriate pin tool into the weld plate materials. Development of production processes is a complex task that involves effects of material thickness, materials weldability, pin tool design, pin height, and pin shoulder diameter and related control conditions. The frictional heating with rotational speeds of the pin tool as it plunges into the material and the ensuing plastic flow arising during the traverse of the welding faying surfaces provide the known special advantages of the FSW process in the area of this new advanced joining technology.

  17. Semi-solid high pressure die casting of metal matrix composites produced by liquid state processing

    CSIR Research Space (South Africa)

    Ivanchev, L

    2012-10-01

    Full Text Available of particulates. This tendency is more pronounced with decreasing the particulate size to fine micro- and nano size. A method for producing MMC was successfully implemented for mixing hybrid, nano and low micron sized, reinforcing particles in an aluminium alloy...

  18. Non-local plasticity effects on the tensile properties of a metal matrix composite

    DEFF Research Database (Denmark)

    Niordson, Christian Frithiof; Tvergaard, Viggo

    2001-01-01

    For a metal reinforced by aligned short fibres the effect of a material length scale characterising the inelastic deformations of the metal is studied. The elastic-plastic constitutive relations used here to represent the nonlocal effects are formulated so that the instantaneous hardening moduli...... depend on the gradient of the effective plastic strain. Numerical cell-model analyses are used to obtain a parametric understanding of the influence of different combinations of the main material parameters. The analyses show a strong dependence on the fibre diameter for given values of all other...

  19. Steam as coolant and lubricant in turning of metal matrix composites

    Institute of Scientific and Technical Information of China (English)

    Raviraj SHETTY; Raghuvir PAI; Vasanth KAMATH; Shrikanth S.RAO

    2008-01-01

    Green cutting has become focus of attention in ecological and environmental protection.Steam is cheap.pollution-free and eco-friendly,and then is a good and economical coolant and lubricant.Steam generator and steam feeding system were developed to generate and feed steam.Comparative experiments were carried out in cutting AA6061-15 v0l.%SiC(25 μm particle size),with cubic boron nitride(CBN)insert KB-90 grade under the conditions of compressed air,oil water emulsion,steam as coolant and lubricant,and dry cutting,respectively.The experimental results show that,with steam as coolant and lubricant,gradual reduction in the cutting force,friction coefficient,surface roughness and cutting temperature values were observed.Further,there was reduction in built up edge formation.1t is proved that use of water steam as coolant and lubricant is environmentally friendly.

  20. Manufacturing Techniques for Titanium Aluminide Based Alloys and Metal Matrix Composites

    Science.gov (United States)

    2010-01-01

    a) LPT blade casting (b) Portion of disk and some blades ready for assembly [10...the production of high-pressure aero-engine compressor blades from a TiAl ingot [30...have become front- runners in replacing Nickel-based superalloys in gas turbine engines. Replacement of Ni-based superalloys parts with titanium

  1. The Effect of Gravity on the Combustion Synthesis of Porous Ceramics and Metal Matrix Composites

    Science.gov (United States)

    Moore, J. J.; Woodger, T. C.; Wolanski, T.; Yi, H. C.; Guigne, J. Y.

    1997-01-01

    Combustion synthesis (self propagating, high temperature synthesis-SHS) is a novel technique that is capable of producing many advanced materials. The ignition temperature (Tig) of such combustion synthesis reactions is often coincident with that of the lowest melting point reactant. The resultant liquid metal wets and spreads around the other solid reactant particles of higher melting points, thereby improving the reactant contact and kinetics, followed by formation of the required compounds. This ignition initiates a combustion propagating wave whose narrow reaction front rapidly travels through the reactants. Since this process is highly exothermic, the heat released by combustion often melts the reactant particles ahead of the combustion front and ignites the adjacent reactant layer, resulting in a self-sustaining reaction. Whenever a fluid phase (liquid or gas) is generated by the reaction system, gravity-driven phenomena can occur. Such phenomena include convective flows of fluid by conventional or unstable convection and settling of the higher density phases. A combustion process is often associated with various kinds of fluid flow. For instance, if the SHS reaction is carried out under inert or reactive gas atmospheres, or a volatile, e.g., B2O3, is deliberately introduced as a reactant, convective flows of the gas will occur due to a temperature gradient existing in the atmosphere when a combustion wave is initiated. The increased gas flow will produce a porous (or expanded) SHS product. Owing to the highly exothermic nature of many SHS reactions, liquid phase(s) can also form before, at, or after the combustion front. The huge temperature gradient at the combustion front can induce convective flows (conventional or unstable) of the liquid phase. Each of these types of convective fluid flow can change the combustion behavior of the synthesizing reaction, and, therefore, the resultant product microstructure. In addition, when two or more phases of different density are produced at or ahead of the propagating combustion front settling of the higher density phase will occur resulting in a non-uniform product microstructure and properties.

  2. Machinability Study of Hybrid Nanoclay-Glass Fibre Reinforced Polyester Composites

    Directory of Open Access Journals (Sweden)

    P. Prabhu

    2013-01-01

    Full Text Available Glass fibre reinforced polyester composites (GRP and hybrid nanoclay and glass fibre reinforced polyester nanocomposites (CGRP are fabricated by vacuum assisted resin infusion technique. The optimum mechanical properties are obtained for CGRP with 3 wt.% nanoclay. Three types of drills (carbide twist drill D 5407060, HSS twist drill BS-328, and HSS end mill (4 flutes “N”-type end mill RH-helical flute of 6 mm diameters are used to drill holes on GRP and CGRP. Three different speeds (600, 852, and 1260 rpm and two different feeds (0.045, 0.1 mm/rev are selected as process parameters. The effect of process parameter on thrust force and delamination during drilling CGRP is analyzed for optimizing the machining parameters. The delamination factor is low for the optimum process parameter (feed = 0.1 mm/rev and speed 852 rpm. Microstructural analysis confirms that at higher feeds, delamination is low for CGRP drilled with carbide tools. In order to analyze the effect of nanoclay in CGRP on tool wear, 200 holes were drilled on CGRP samples with 3 wt.% nanoclay, and the tool wear is analyzed under optimized parametric condition. Tool wear is high in HSS twist drill compared with carbide drill. The presence of nanoclay also accelerates the tool wear.

  3. Effect of tool material on machinability of TiCp reinforced Al-1100 composite

    Science.gov (United States)

    Harishchandra; Kadadevaramath, R. S.; Anil, K. C.

    2016-09-01

    In present days MMC's are widely used in most of the industries, like automobiles, aerospace, minerals and marine industries, because of its high specific strength to weight ratio. There are many types of reinforcements are available, selection of reinforcement is depends on availability, cost and desired reinforcement properties. In our study Al-1100 is selected as a primary material and Titanium carbide particle (TiCp) of 44 pm size as reinforcement and synthesized by manual stir casting method, by varying the reinforcement percentage. K2DF6 salt was used as wetting agent in order to improve the wetting behaviour of the reinforcement and same was observed in optical micrographs. Further, prepared composite materials are subjected to machinability studies by using lathe tool dynamometer in order to evaluate the cutting force, surface roughness with respect to reinforcement percentage and tool material. From the results, it is observed that the hardness and surface roughness of a specimen increases with the increasing of reinforcement percentage and Hardness of the tool material respectively.

  4. Optimizing Powder Distribution in Production of Surface Nano-Composite via Friction Stir Processing

    Science.gov (United States)

    Heydarian, Arash; Dehghani, Kamran; Slamkish, Taymor

    2014-06-01

    Notwithstanding the extensive interest in using friction stir processing (FSP) for producing metal matrix composite (MMC), more uniform powder distribution along the composite zone is still needed. In most studies, one groove is machined out of the specimen, filled with powder, and then processed by identical passes. In this investigation, an innovative technique was used that involved machining out of three gradient grooves with increasing depth from the advancing side to the retreating side instead of using a conventional sample with just a groove. Macro, optical, and scanning electron microscopy (SEM) images and microhardness test were used to evaluate the powder distribution. The images indicated that the most uniform distribution of SiC particles in the whole composite zone was related to a three-gradient grooves sample. Microohardness measurement of a three-gradient grooves sample, carried out along the cross section and perpendicular to the traverse direction of FSP, experiences less fluctuation in hardness compared with other techniques.

  5. Performance prediction of a refrigerating machine using R-407C: the effect of the circulating composition on system performance

    Energy Technology Data Exchange (ETDEWEB)

    Haberschill, P.; Gay, L.; Lallemand, M. [UMR, CNRS, Villeurbanne (France). INSA, Centre de Thermique; Aubouin, P. [EDF, DTTA, Chatou (France)

    2002-07-01

    This article presents a steady-state model of a vapour compression refrigerating machine using a ternary refrigerant mixture R-407C. When using a zeotropic mixture in a refrigerant cycle, the circulating composition does not agree with the composition of the original charged mixture. It is mainly due to the temperature glide and the vapour-liquid slip ratio. As a result of the composition shift and its magnitude, the system performance changes depending on the system design, especially the presence of liquid receiving vessels. In this paper, a method that predicts the circulating composition has been associated to a refrigerating machine model. The results obtained with this model show an enrichment in the most volatile components of about 1% for the circulating composition, which is sufficient to decrease the system performance by about 3%. Factors affecting the overall performance have been investigated. The results show a very strong performance dependence on the refrigerant charge. The COP can decrease by 25% when the refrigerant charge is insufficient. An initial charged composition variation of 2% involves variations of the cooling capacity of about 5%. Furthermore, our model was employed to compare the performance for both R-22 and R-407C. The cooling capacity for R-22 is slightly greater in comparison to R-407C and the COP is almost constant. (author)

  6. Influence of Hot forging on Tribological behavior of Al6061-TiB2 In-situ composites

    Science.gov (United States)

    Pradeep kumar, G. S.; Keshavamurthy, R.; kuppahalli, Prabhakar; kumari, Prachi

    2016-09-01

    Al6061-TiB2 metal matrix composite was fabricated by stir casting technique via in-situ reaction, using mixture of Al6061 alloy, Potassium tetraflouroborate salt (KBF4) and tetraflourotitanate (K2TiF6). The cast composites were processed to hot forging, SEM studies; X- ray Diffraction studies (XRD), Microhardness and Dry friction and wear tests. Pin on disc type machine was used to perform tribological tests over a load range of 20-100N and sliding velocities of 0.314-1.57m/s. SEM and XRD studies confirms formation of fine in-situ TiB2 particles. Composites exhibit higher Microhardness, improved wear resistance and Lower COF with formation of TiB2 particles when compared with the unreinforced alloy. Compared to cast alloy and its Composites, forged alloy and its composites show superior Tribological behavior under similar test conditions.

  7. Aluminium AA6061 Matrix Composite Reinforced with Spherical Alumina Particles Produced by Infiltration: Perspective on Aerospace Applications

    Directory of Open Access Journals (Sweden)

    Claudio Bacciarini

    2014-01-01

    Full Text Available Metal matrix composites, based on AA6061 reinforced with 60 vol% Al2O3 spherical particles, were produced by gas pressure infiltration and characterized for hardness, impulse excitation modulus, tensile properties (at room temperature and at 250°C, and machining. It was experimentally demonstrated that the novel alumina powder used in the present work does not react with the liquid Mg-containing matrix during the infiltration process. The AA6061 matrix therefore retains its ability to be strengthened by precipitation heat treatment. The latter behaviour combined with the spherical particle shape confers the studied material higher strength and better machinability in comparison with similar composites produced using standard angular alumina particles. The overall features are promising for applications in the aerospace industry, where light and strong materials are required.

  8. Influence of Varying Training Set Composition and Size on Support Vector Machine-Based Prediction of Active Compounds.

    Science.gov (United States)

    Rodríguez-Pérez, Raquel; Vogt, Martin; Bajorath, Jürgen

    2017-04-24

    Support vector machine (SVM) modeling is one of the most popular machine learning approaches in chemoinformatics and drug design. The influence of training set composition and size on predictions currently is an underinvestigated issue in SVM modeling. In this study, we have derived SVM classification and ranking models for a variety of compound activity classes under systematic variation of the number of positive and negative training examples. With increasing numbers of negative training compounds, SVM classification calculations became increasingly accurate and stable. However, this was only the case if a required threshold of positive training examples was also reached. In addition, consideration of class weights and optimization of cost factors substantially aided in balancing the calculations for increasing numbers of negative training examples. Taken together, the results of our analysis have practical implications for SVM learning and the prediction of active compounds. For all compound classes under study, top recall performance and independence of compound recall of training set composition was achieved when 250-500 active and 500-1000 randomly selected inactive training instances were used. However, as long as ∼50 known active compounds were available for training, increasing numbers of 500-1000 randomly selected negative training examples significantly improved model performance and gave very similar results for different training sets.

  9. Development of light weight ALFA composites | Rao | International ...

    African Journals Online (AJOL)

    International Journal of Engineering, Science and Technology ... Abstract. Composites are most promising materials of recent interest. Metal matrix ... Scanning electron microscopy and optical microscopy was used for microstructure analysis.

  10. Synthesis and processing of composites by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Laboratories, Albuquerque, NM (United States); Tomsia, A.P. [Pask Research and Engineering, Berkeley, CA (United States)] [and others

    1995-05-01

    Ceramic-metal composites are being developed because their high stiffness-to weight ratios, good fracture toughness, and variable electrical and thermal properties give them advantages over more conventional materials. However, because ceramic-metal composite components presently are more expensive than monolithic materials, improvements in processing are required to reduce manufacturing costs. Reactive metal penetration is a promising new method for making ceramic- and metal-matrix composites that has the advantage of being inherently a net-shape process. This technique, once fully developed, will provide another capability for manufacturing the advanced ceramic composites that are needed for many light-weight structural and wear applications. The lower densities of these composites lead directly to energy savings in use. Near-net-shape fabrication of composite parts should lead to additional savings because costly and energy intensive grinding and machining operations are significantly reduced, and the waste generated from such finishing operations is minimized. The goals of this research program are: (1) to identify feasible compositional systems for making composites by reactive metal penetration; (2) to understand the mechanism(s) of composite formation by reactive metal penetration; and (3) to learn how to control and optimize reactive metal penetration for economical production of composites and composite coatings.

  11. Proposal for the negotiation of a new contract for the production and machining of non-isotropic composite bars for the ATLAS collaboration

    CERN Document Server

    1999-01-01

    This document concerns the negotiation of a new contract for the production and machining of non-isotropic composite bars for the ATLAS Collaboration, based on the results of the call for tenders IT-2410/PPE/ATL dated 28 April 1997. For the reasons set out in this document, the Finance Committee is invited to approve the negotiation of a contract with VON ROLL ISOLA (CH), the second lowest bidder for call for tenders IT-2410/PPE/ATL, for the production and machining of 4 200 non-isotropic composite bars for a total amount not exceeding 2 600 000 Swiss francs, not subject to revision.

  12. Tracking Control of a Leg Rehabilitation Machine Driven by Pneumatic Artificial Muscles Using Composite Fuzzy Theory

    Directory of Open Access Journals (Sweden)

    Ming-Kun Chang

    2014-01-01

    Full Text Available It is difficult to achieve excellent tracking performance for a two-joint leg rehabilitation machine driven by pneumatic artificial muscles (PAMs because the system has a coupling effect, highly nonlinear and time-varying behavior associated with gas compression, and the nonlinear elasticity of bladder containers. This paper therefore proposes a T-S fuzzy theory with supervisory control in order to overcome the above problems. The T-S fuzzy theory decomposes the model of a nonlinear system into a set of linear subsystems. In this manner, the controller in the T-S fuzzy model is able to use simple linear control techniques to provide a systematic framework for the design of a state feedback controller. Then the LMI Toolbox of MATLAB can be employed to solve linear matrix inequalities (LMIs in order to determine controller gains based on the Lyapunov direct method. Moreover, the supervisory control can overcome the coupling effect for a leg rehabilitation machine. Experimental results show that the proposed controller can achieve excellent tracking performance, and guarantee robustness to system parameter uncertainties.

  13. Effect of composition and grain size on electrical discharge machining of BN--TiB sub 2 composites

    Energy Technology Data Exchange (ETDEWEB)

    Gadalla, A.M.; Bedi, H.S. (Chemical Engineering Department, Texas A M University, College Station, Texas (USA))

    1991-11-01

    TiB{sub 2} conducts the current and forms a liquid phase at the interface with BN. Neighboring crystals of BN and some TiB{sub 2} spall due to thermal shock. During pause periods parts of the liquid and fragments are flushed out by the dielectric. Composites rich in TiB{sub 2} or with fine TiB{sub 2} grains gave high material removal rates. Increasing the amount of conducting phase by 10% is as effective as decreasing the grain size from 11 to 7 {mu}m. Coarse TiB{sub 2} could withstand high pulse durations before wire breaks. Material removal rate increases with pulse duration, frequency, and current. For the same composition and grain size, increasing the pulse duration or current increased the crater depth (the roughness) up to a certain value, beyond which increasing these parameters yielded a smoother surface. The conductivity of the dielectric was effective only for compositions rich in TiB{sub 2} content. In such cases, higher water conductivity lowered the energy required for material removal.

  14. The effects of different surface treatments on the shear bond strength of composite resin to machined titanium

    Science.gov (United States)

    Aljadi, Mohammad

    Purpose: The purpose of this study was to evaluate the shear bond strength between machined titanium and composite resin using different surface treatments. Materials and Methods: Titanium (Ti-6Al-4V) specimens were ground with 600 grit SiC paper and randomly divided into 6 groups (n=20/group). Group #1 (Control): samples were sandblasted with 110 microm Al2 O3 for 10 sec. Group #2 (Rocatec): samples were treated with the Rocatec system following the manufacturer's directions but the silanization step was eliminated. Group #3 (Silano Pen): samples were treated with the Silano Pen system. Group #4 (H2SO4 etched): samples were sandblasted with 110 microm Al2O3 for 10 sec and etched with 48% H2SO4 for 60 minutes at 60 oC. Group#5 (acid etching + Rocatec): samples received both treatments as described in Groups 4 and 2, respectively. Group #6 (acid etching + Silano Pen): samples received both treatments as described in Groups 4 and 3, respectively. Composite was bonded to the treated titanium surface, half of the specimens from each group (n=10/group) were subjected to thermocycling, and the samples were tested for shear bond strength in a universal testing machine. Representative samples from each group were evaluated with SEM. Results: Two-way ANOVA revealed that there were significant differences (p silanization step in the Rocatec system is a critical step and eliminating it may dramatically alter its effectiveness. 3) Combining two surface treatments may not always result in an additive effect. 4) Thermocycling significantly decreased the bond strength regardless of the surface treatment used.

  15. Factors influencing the microbial composition of metalworking fluids and potential implications for machine operator's lung.

    Science.gov (United States)

    Murat, Jean-Benjamin; Grenouillet, Frédéric; Reboux, Gabriel; Penven, Emmanuelle; Batchili, Adam; Dalphin, Jean-Charles; Thaon, Isabelle; Millon, Laurence

    2012-01-01

    Hypersensitivity pneumonitis, also known as "machine operator's lung" (MOL), has been related to microorganisms growing in metalworking fluids (MWFs), especially Mycobacterium immunogenum. We aimed to (i) describe the microbiological contamination of MWFs and (ii) look for chemical, physical, and environmental parameters associated with variations in microbiological profiles. We microbiologically analyzed 180 MWF samples from nonautomotive plants (e.g., screw-machining or metal-cutting plants) in the Franche-Comté region in eastern France and 165 samples from three French automotive plants in which cases of MOL had been proven. Our results revealed two types of microbial biomes: the first was from the nonautomotive industry, showed predominantly Gram-negative rods (GNR), and was associated with a low risk of MOL, and the second came from the automotive industry that was affected by cases of MOL and showed predominantly Gram-positive rods (GPR). Traces of M. immunogenum were sporadically detected in the first type, while it was highly prevalent in the automotive sector, with up to 38% of samples testing positive. The use of chromium, nickel, or iron was associated with growth of Gram-negative rods; conversely, growth of Gram-positive rods was associated with the absence of these metals. Synthetic MWFs were more frequently sterile than emulsions. Vegetable oil-based emulsions were associated with GNR, while mineral ones were associated with GPR. Our results suggest that metal types and the nature of MWF play a part in MWF contamination, and this work shall be followed by further in vitro simulation experiments on the kinetics of microbial populations, focusing on the phenomena of inhibition and synergy.

  16. ANN-PSO Integrated Optimization Methodology for Intelligent Control of MMC Machining

    Science.gov (United States)

    Chandrasekaran, Muthumari; Tamang, Santosh

    2016-06-01

    Metal Matrix Composites (MMC) show improved properties in comparison with non-reinforced alloys and have found increased application in automotive and aerospace industries. The selection of optimum machining parameters to produce components of desired surface roughness is of great concern considering the quality and economy of manufacturing process. In this study, a surface roughness prediction model for turning Al-SiCp MMC is developed using Artificial Neural Network (ANN). Three turning parameters viz., spindle speed (N), feed rate (f) and depth of cut (d) were considered as input neurons and surface roughness was an output neuron. ANN architecture having 3-5-1 is found to be optimum and the model predicts with an average percentage error of 7.72 %. Particle Swarm Optimization (PSO) technique is used for optimizing parameters to minimize machining time. The innovative aspect of this work is the development of an integrated ANN-PSO optimization method for intelligent control of MMC machining process applicable to manufacturing industries. The robustness of the method shows its superiority for obtaining optimum cutting parameters satisfying desired surface roughness. The method has better convergent capability with minimum number of iterations.

  17. CUTTING REGULARITY AND DISCHARGE CHARACTERISTICS BY USING COMPOSITE COOLING LIQUID IN WIRE CUT ELECTRICAL DISCHARGE MACHINE WITH HIGH WIRE TRAVELING SPEED

    Institute of Scientific and Technical Information of China (English)

    LIU Zhidong

    2008-01-01

    The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid's washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm2/min, and the roughness of the surface has reached Ra<0.8 μm after the fourth cutting with more than 50 mm2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed (HSWEDM) is better than the wire cut electrical discharge machine with low wire traveling speed (LSWEDM) in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.

  18. Effect of Electric Discharge Machining on Material Removal Rate and White Layer Composition

    Directory of Open Access Journals (Sweden)

    SHAHID MEHMOOD

    2017-01-01

    Full Text Available In this study the MRR (Material Removal Rate of the aerospace grade (2024 T6 aluminum alloy 2024 T6 has been determined with copper electrode and kerosene oil is used as dielectric liquid. Discharge energy is controlled by electric current while keeping Pulse-ON time and Pulse-OFF time as constant. The characteristics of the EDMed (Electric Discharge Machined surface are discussed. The sub-surface defect due to arcing has been explained. As the surface material of tool electrode and workpiece melts simultaneously and there are chances of the contamination of both surfaces by the contents of each other. Therefore, the EDS (Energy Dispersive Spectroscopy of the white layer and base material of the workpiece was performed by SEM (Scanning Electron Microscope at the discharge currents of 3, 6 and 12 amperes. It was conformed that the contamination of the surface of the workpiece material occurred by carbon, copper and oxygen contents. The quantitative analysis of these contents with respect to the discharge current has been presented in this paper.

  19. Machinability Studies on Turning Al 6061alloy with 10% Reinforcement of B4C on MMC

    Directory of Open Access Journals (Sweden)

    Srivathsan A.

    2016-01-01

    Full Text Available Aluminum Boron Carbide Metal Matrix Composites (Al-MMC have revolutionized aeronautical and automobile industries, in the recent times due to their exceptional mechanical and physical properties. However it is seen that the machinability of these composites is greatly reduced by the hardness of constituent reinforcement particles. Moreover these constituent reinforcement particles serve as disadvantage by increasing tool wear accompanying undesirable depression in life of tool. This paper presents the experimental investigations on turning of Al6061 matrix metal reinforced with 10 % by weight of boron carbide (B4Cp particles - which was fabricated using Stir casting method. Fabricated samples are turned on medium duty lathe of 2kW spindle power with Polycrystalline Diamond (PCD inserts of 1500 grade at various cutting conditions by varying parameters. Hence, parameters such as power consumed by main spindle, machined surface roughness and tool wear are studied and recorded. Furthermore, study results are supported using concurring images obtained from Scanning Electron Microscopy (SEM. It is observed that surface finish and power consumed for 1500 grade insert are comparatively better at higher cutting speeds. Additionally it is observed that tool wear is strongly dependent on abrasive hard reinforcement particles.

  20. Application of Support Vector Machines Regression in Prediction Shanghai Stock Composite Index

    Institute of Scientific and Technical Information of China (English)

    Wang Dong; Wu Wen-feng

    2003-01-01

    The SVMs for regression is used to forecast Shanghai stock composite index (SSCI). Implementing structural risk minimization principle, SVMs can overcome the over-fitting problem. The regression uses ε-insensitive loss function. The training of SVMs leads to a quadratic programming problem and it has a global unique solution. The experiment uses BP neural networks as benchmark for comparison. The results demonstrate that the prediction figure of SSCI can help to find timing for buy or sell, the forecasting variation of SVMs is smaller than that of BP, and the direction forecasting of SVMs is more accurate than that of BP.

  1. Experimental investigation of effect of specimen thickness on fracture toughness of Al-TiC composites

    Directory of Open Access Journals (Sweden)

    M. S. Raviraj

    2016-07-01

    Full Text Available In this paper, the macro and micro-mechanical fracture behavior was studied for aluminum (Al6061 alloy matrix, reinforced with various proportions of TiC particles such as 3wt%, 5wt% and 7wt%. The Al6061-TiC metal matrix composites were produced by stir casting method to ensure uniform distribution of the TiC particulates in the Al matrix. The compact tension (CT specimens were machined according to ASTM E399 specifications to evaluate the fracture toughness for Al6061-TiC metal matrix composites. The CT specimens were machined for crack to width (a/W ratio of 0.5 and thickness to width (B/W ratios of 0.2 to 0.7 with an increment of 0.1. Load versus crack mouth opening displacement (CMOD data was plotted to estimate stress intensity factor KQ for various thicknesses of the specimen. The fracture toughness KIC was obtained by plotting stress intensity factor versus thickness to width ratios of specimen data. The fracture toughness of these composites varied between 16.4-19.2 MPa√m. Scanning Electron Microscope (SEM studies was made on the fractured surface of the specimens to understand the micro-mechanisms of failure involved in these composites. Void initiation is more significant in the matrix near the interface. The micro-cracks grow from these micro-voids and crack propagates by linking these micro cracks locating the crack path preferentially in the matrix adjacent to the interface indicating ductile fracture.

  2. Complex-shaped ceramic composites obtained by machining compact polymer-filler mixtures

    Directory of Open Access Journals (Sweden)

    Rosa Maria da Rocha

    2005-06-01

    Full Text Available Research in the preparation of ceramics from polymeric precursors is giving rise to increased interest in ceramic technology because it allows the use of several promising polymer forming techniques. In this work ceramic composite pieces were obtained by pyrolysis of a compacted mixture of a polysiloxane resin and alumina/silicon powder. The mixture consists of 60 vol% of the polymer phase and 40 vol% of the filler in a 1:1 ratio for alumina/silicon, which was hot pressed to crosslink the polymer, thus forming a compact body. This green body was trimmed into different geometries and pyrolised in nitrogen atmosphere at temperatures up to 1600 °C. X-ray diffraction analysis indicated the formation of phases such as mullite and Si2ON2 during pyrolysis, that result from reactions between fillers, polymer decomposition products and nitrogen atmosphere. The porosity was found to be less than 20% and the mass loss around 10%. The complex geometry was maintained after pyrolysis and shrinkage was approximately 8%, proving pyrolisis to be a suitable process to form near-net-shaped bulk ceramic components.

  3. Vibration-Assisted Sputter Coating of Cenospheres: A New Approach for Realizing Cu-Based Metal Matrix Syntactic Foams

    Directory of Open Access Journals (Sweden)

    Andrei Shishkin

    2017-01-01

    Full Text Available The coating of hollow alumino-silicate microspheres or cenospheres with thin layers of Cu by means of vibration-assisted magnetron sputtering yields a starting material with considerable potential for the production of new types of metal matrix syntactic foams as well as optimized variants of conventional materials of this kind. This study introduces the coating process and the production of macroscopic samples from the coated spheres via spark plasma sintering (SPS. The influence of processing parameters on the coating itself, and the syntactic foams are discussed in terms of the obtained density levels as a function of sintering temperature (which was varied between 850 and 1080 °C, time (0.5 to 4 min, and surface appearance before and after SPS treatment. Sintering temperatures of 900 °C and above were found to cause breaking-up of the homogeneous sputter coating into a net-like structure. This effect is attributed to wetting behavior of Cu on the alumino-silicate cenosphere shells. Cylindrical samples were subjected to conductivity measurements and mechanical tests, and the first performance characteristics are reported here. Compressive strengths for Cu-based materials in the density range of 0.90–1.50 g/cm3 were found to lie between 8.6 and 61.9 MPa, depending on sintering conditions and density. An approximate relationship between strength and density is suggested based on the well-known Gibson–Ashby law. Density-related strength of the new material is contrasted to similar findings for several types of established metal foams gathered from the literature. Besides discussing these first experimental results, this paper outlines the potential of coated microspheres as optimized filler particles in metal matrix syntactic foams, and suggests associated directions of future research.

  4. Detecting Safety Zone Drill Process Parameters for Uncoated HSS Twist Drill in Machining GFRP Composites by Integrating Wear Rate and Wear Transition Mapping

    Directory of Open Access Journals (Sweden)

    Sathish Rao Udupi

    2016-01-01

    Full Text Available The previous research investigations informed that the tool wear of any machining operation could be minimized by controlling the machining factors such as speed, feed, geometry, and type of cutting tool. Hence the present research paper aims at controlling the process parameters to minimize the drill tool wear, during the machining of Glass Fiber Reinforced Polymer (GFRP composites. Experiments were carried out to find the tool wear rate and a wear mechanism map of uncoated High Speed Steel (HSS drill of 10 mm diameter was developed for the drilling of GFRP composite laminates. The surface micrograph images on the drill land surface displayed dominant wear mechanisms induced on HSS drill during machining of GFRP and they were found to be adhesive wear, adhesive and abrasive wear, abrasive wear, and diffusion and fatigue wear. A “safety wear zone” was identified on the wear mechanism map, where the minimum tool wear of the HSS drill occurs. From the safety zone boundaries, it was inferred that the drill spindle speed should be set between 1200 and 1590 rpm and feed rate must be set within a range of 0.10–0.16 mm/rev for GFRP work and HSS tool combination to enhance the service life of 10 mm HSS drills and to minimize the tool wear.

  5. Enhancement of the mechanical properties of an aluminum metal matrix nanocomposite by the hybridization technique

    Directory of Open Access Journals (Sweden)

    Kalidindi Sita Rama Raju

    2016-07-01

    Full Text Available A uniform distribution of nanoparticles in the matrix plays a prominent role in improving the composite strength. In the present investigation, two types of launching vehicles, such as aluminum powder (primary and CNTs (secondary, are considered to uniformly carry and launch ultra-fine nanoparticles (13 nm into molten metal. The use of a secondary launching vehicle is identified to promote strengthening compared to a regular primary vehicle, as indicated by the good distribution observed from electron micrographs. CNTs are responsible for hybridizing the composite and also assist strengthening by anchoring to the matrix through the destroyed outer-walls and their axial orientation with the matrix. These results help us in attaining a strength of 197 MPa and a hardness of 93 BHN, with a minimal loss in ductility for the H-3 sample.

  6. Nanosized Borides and Carbides for Electroplating. Metal-Matrix Coatings: Specifications, Performance Evaluation

    Science.gov (United States)

    Galevskiy, G. V.; Rudneva, V. V.; Galevskiy, S. G.; Il'yashchenko, D. P.; Kartsev, D. S.

    2016-04-01

    This paper summarizes experience of application of nano-sized carbides and borides of titanium and chromium, silicon carbide as components of electro-depositable coating compositions based on nickel, zinc, and chromium. Basic physical and mechanical properties of the coatings are determined. Technological and economic evaluation is completed; practicability of high-cost nano-diamonds substitution for nano-sized borides and carbides is justified.

  7. Nanosized Borides and Carbides for Electroplating. Metal-Matrix Coatings: Specifications, Performance Evaluation

    OpenAIRE

    Galevskiy, G. V.; Rudneva, V. V.; Galevskiy, S. G.; Ilyashchenko, Dmitry Pavlovich; Karthev, Dmitry Sergeevich

    2016-01-01

    This paper summarizes experience of application of nano-sized carbides and borides of titanium and chromium, silicon carbide as components of electro-depositable coating compositions based on nickel, zinc, and chromium. Basic physical and mechanical properties of the coatings are determined. Technological and economic evaluation is completed; practicability of high-cost nano-diamonds substitution for nano-sized borides and carbides is justified.

  8. Characterization of the Corrosion of a P-130X Graphite Fiber Reinforced 6063 Aluminum Metal Matrix Composite

    Science.gov (United States)

    1989-12-01

    electrically connected materials of differing corrosion potentials in the same electrolyte form a galvanic cell . If the electrical connection has a very...high resistance, the voltage developed by the galvanic cell may be measured. If the corrosion potential of each electrode were measured, they would be

  9. “Evaluation of Corrosion Properties of Retrogression and Reaged Al 7075 alloy reinforced with SiCp Composite Material”

    Directory of Open Access Journals (Sweden)

    Janardhana. K

    2015-01-01

    Full Text Available The metal matrix composites offer a spectrum of advantages that are important for their selection and use as structural materials. A few such advantages are high strength, high elastic modulus, high toughness and impact resistance, low sensitivity to changes in temperature or thermal shock, high surface durability, low sensitivity to surface flaws, high electrical and thermal conductivity, minimum exposure to the potential problem of moisture absorption resulting in environmental degradation and improved machinability with conventional metal working equipment. The aim of the present study is to investigate the corrosion properties of Silicon Carbide particles (SiCp reinforced Aluminum matrix composite after retrogression and re-aging heat treatment. Aluminum 7075 alloy with 0%, 5%, 10% and 15% SiCp were studied

  10. Dust Emission Induced By Friction Modifications At Tool Chip Interface In Dry Machining In MMCp

    Science.gov (United States)

    Kremer, Arnaud; El Mansori, Mohamed

    2011-01-01

    This paper investigates the relationship between dust emission and tribological conditions at the tool-chip interface when machining Metal Matrix composite reinforced with particles (MMCp) in dry mode. Machining generates aerosols that can easily be inhaled by workers. Aerosols may be composed of oil mist, tool material or alloying elements of workpiece material. Bar turning tests were conducted on a 2009 aluminum alloy reinforced with different level of Silicon Carbide particles (15, 25 and 35% of SiCp). Variety of PCD tools and nanostructured diamond coatings were used to analyze their performances on air pollution. A spectrometer was used to detect airborne aerosol particles in the size range between 0.3μm to 20 μm and to sort them in 15 size channels in real time. It was used to compare the effects of test parameters on dust emission. Observations of tool face and chip morphology reveal the importance of friction phenomena. It was demonstrated that level of friction modifies chip curvature and dust emission. The increase of level of reinforcement increase the chip segmentation and decrease the contact length and friction area. A "running in" phenomenon with important dust emission appeared with PCD tool due to the tool rake face flatness. In addition dust generation is more sensitive to edge integrity than power consumption.

  11. Factors affecting miniature Izod impact strength of tungsten-fiber-metal-matrix

    Science.gov (United States)

    Winsa, E. A.; Petrasek, D. W.

    1973-01-01

    The miniature Izod and Charpy impact strengths of copper, copper-nickel, and nickel-base superalloy uniaxially reinforced with continuous tungsten fibers were studied. In most cases, impact strength was increased by increasing fiber or matrix toughness, decreasing fibermatrix reaction, increasing test temperature, hot working, or heat treating. Notch sensitivity was reduced by increasing fiber content or matrix toughness. An equation relating impact strength to fiber and matrix properties and fiber content was developed. Program results imply that tungsten alloy-fiber/superalloy matrix composites can be made with adequate impact resistance for turbine blade or vane applications.

  12. Rolling bearing fault detection and diagnosis based on composite multiscale fuzzy entropy and ensemble support vector machines

    Science.gov (United States)

    Zheng, Jinde; Pan, Haiyang; Cheng, Junsheng

    2017-02-01

    To timely detect the incipient failure of rolling bearing and find out the accurate fault location, a novel rolling bearing fault diagnosis method is proposed based on the composite multiscale fuzzy entropy (CMFE) and ensemble support vector machines (ESVMs). Fuzzy entropy (FuzzyEn), as an improvement of sample entropy (SampEn), is a new nonlinear method for measuring the complexity of time series. Since FuzzyEn (or SampEn) in single scale can not reflect the complexity effectively, multiscale fuzzy entropy (MFE) is developed by defining the FuzzyEns of coarse-grained time series, which represents the system dynamics in different scales. However, the MFE values will be affected by the data length, especially when the data are not long enough. By combining information of multiple coarse-grained time series in the same scale, the CMFE algorithm is proposed in this paper to enhance MFE, as well as FuzzyEn. Compared with MFE, with the increasing of scale factor, CMFE obtains much more stable and consistent values for a short-term time series. In this paper CMFE is employed to measure the complexity of vibration signals of rolling bearings and is applied to extract the nonlinear features hidden in the vibration signals. Also the physically meanings of CMFE being suitable for rolling bearing fault diagnosis are explored. Based on these, to fulfill an automatic fault diagnosis, the ensemble SVMs based multi-classifier is constructed for the intelligent classification of fault features. Finally, the proposed fault diagnosis method of rolling bearing is applied to experimental data analysis and the results indicate that the proposed method could effectively distinguish different fault categories and severities of rolling bearings.

  13. Advanced composite materials for optomechanical systems

    Science.gov (United States)

    Zweben, Carl

    2013-09-01

    Polymer matrix composites (PMCs) have been well established in optomechanical systems for several decades. The other three classes of composites; metal matrix composites (MMCs), ceramic matrix composites (CMCs), and carbon matrix composites (CAMCs) are making significant inroads. The latter include carbon/carbon (C/C) composites (CCCs). The success of composites has resulted in increasing use in consumer, industrial, scientific, and aerospace/defense optomechanical applications. Composites offer significant advantages over traditional materials, including high stiffnesses and strengths, near-zero and tailorable coefficients of thermal expansion (CTEs), tailorable thermal conductivities (from very low to over twice that of copper), and low densities. In addition, they lack beryllium's toxicity problems. Some manufacturing processes allow parts consolidation, reducing machining and joining operations. At present, PMCs are the most widely used composites. Optomechanical applications date from the 1970s. The second High Energy Astrophysical Observatory spacecraft, placed in orbit in 1978, had an ultrahigh-modulus carbon fiber-reinforced epoxy (carbon/epoxy) optical bench metering structure. Since then, fibers and matrix materials have advanced significantly, and use of carbon fiber-reinforced polymers (CFRPs) has increased steadily. Space system examples include the Hubble Space Telescope metering truss and instrument benches, Upper Atmosphere Research Satellite (UARS), James Webb Space Telescope and many others. Use has spread to airborne applications, such as SOFIA. Perhaps the most impressive CFRP applications are the fifty-four 12m and twelve 7m moveable ground-based ALMA antennas. The other three classes of composites have a number of significant advantages over PMCs, including no moisture absorption or outgassing of organic compounds. CCC and CMC components have flown on a variety of spacecraft. MMCs have been used in space, aircraft, military and industrial

  14. Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep hybrid composite

    Directory of Open Access Journals (Sweden)

    J.S. Pang

    2014-08-01

    Full Text Available This paper introduces the application of Taguchi optimization methodology in optimizing the cutting parameters of end-milling process for machining the halloysite nanotubes (HNTs with aluminium reinforced epoxy hybrid composite material under dry condition. The machining parameters which are chosen to be evaluated in this study are the depth of cut (d, cutting speed (S and feed rate (f. While, the response factors to be measured are the surface roughness of the machined composite surface and the cutting force. An orthogonal array of the Taguchi method was set-up and used to analyse the effect of the milling parameters on the surface roughness and cutting force. The result from this study shows that the application of the Taguchi method can determine the best combination of machining parameters that can provide the optimal machining response conditions which are the lowest surface roughness and lowest cutting force value. For the best surface finish, A1–B3–C3 (d = 0.4 mm, S = 1500 rpm, f = 60 mmpm is found to be the optimized combination of levels for all the three control factors from the analysis. Meanwhile, the optimized combination of levels for all the three control factors from the analysis which provides the lowest cutting force was found to be A2–B2–C2 (d = 0.6 mm, S = 1000 rpm, f = 40 mmpm.

  15. Formation of Splats from Suspension Particles with Solid Inclusions Finely Dispersed in a Melted Metal Matrix

    Science.gov (United States)

    Solonenko, O. P.

    2012-12-01

    A theoretical model has been developed to describe the splats formation from composite particles of several tens of micrometers in size whose liquid metal binder contains a high volume concentration of ultra-fine refractory solid inclusions uniformly distributed in the binder. A theoretical solution was derived, enabling evaluation of splat thickness and diameter, and also the contact temperature at the particle-substrate interface, under complete control of key physical parameters (KPPs) of the spray process (impact velocity, temperature, and size of the particle, and substrate temperature) versus the concentration of solid inclusions suspended in the metal-binder melt. Using the solution obtained, the calculations performed demonstrate the possibility of formulating adequate requirements on the KPPs of particle-substrate interaction providing a deposition of ceramic-metal coatings with predictable splat thickness and degree of particle flattening on the substrate, and also with desired contact temperature during the formation of the first coating monolayer.

  16. Synthesis and processing of composites by reactive metal penetration

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.; Ewsuk, K.G. [Sandia National Labs., Albuquerque, NM (United States); Tomsia, A.P. [Pask Research and Engineering, Berkeley, CA (United States)] [and others

    1997-04-01

    Achieving better performance in commercial products and processes often is dependent on availability of new and improved materials. Ceramic-metal composites have advantages over more conventional materials because of their high stiffness-to-weight ratios, good fracture toughness, and because their electrical and thermal properties can be varied through control of their compositions and microstructures. However, ceramic composites will be more widely used only when their costs are competitive with other materials and when designers have more confidence in their reliability. Over the past four years reactive metal penetration has been shown to be a promising technique for making ceramic and metal-matrix composites to near-net-shape with control of both composition and microstructure. It appears that, with sufficient development, reactive metal penetration could be an economical process for manufacturing many of the advanced ceramic composites that are needed for light-weight structural and wear applications for transportation and energy conversion devices. Near-net-shape fabrication of parts is a significant advantage because costly and energy intensive grinding and machining operations are substantially reduced, and the waste generated from such finishing operations is minimized. The most promising compositions to date consist of Al and Al{sub 2}O{sub 3}; thus, these composites should be of particular interest to the aluminum industry. The goals of this ceramic-metal composite research and development program are: (1) to identify compositions favorable for making composites by reactive metal penetration; (2) to understand the mechanism(s) by which these composites are formed; (3) to control and optimize the process so that composites and composite coatings can be made economically; and (4) to apply R&D results to problems of interest to the aluminum industry.

  17. Machinability evaluation of machinable ceramics with fuzzy theory

    Institute of Scientific and Technical Information of China (English)

    YU Ai-bing; ZHONG Li-jun; TAN Ye-fa

    2005-01-01

    The property parameters and machining output parameters were selected for machinability evaluation of machinable ceramics. Based on fuzzy evaluation theory, two-stage fuzzy evaluation approach was applied to consider these parameters. Two-stage fuzzy comprehensive evaluation model was proposed to evaluate machinability of machinable ceramic materials. Ce-ZrO2/CePO4 composites were fabricated and machined for evaluation of machinable ceramics. Material removal rates and specific normal grinding forces were measured. The parameters concerned with machinability were selected as alternative set. Five grades were chosen for the machinability evaluation of machnable ceramics. Machinability grades of machinable ceramics were determined through fuzzy operation. Ductile marks are observed on Ce-ZrO2/CePO4 machined surface. Five prepared Ce-ZrO2/CePO4 composites are classified as three machinability grades according to the fuzzy comprehensive evaluation results. The machinability grades of Ce-ZrO2/CePO4 composites are concerned with CePO4 content.

  18. Computational characterization of high temperature composites via METCAN

    Science.gov (United States)

    Brown, H. C.; Chamis, Christos C.

    1991-01-01

    The computer code 'METCAN' (METal matrix Composite ANalyzer) developed at NASA Lewis Research Center can be used to predict the high temperature behavior of metal matrix composites using the room temperature constituent properties. A reference manual that characterizes some common composites is being developed from METCAN generated data. Typical plots found in the manual are shown for graphite/copper. These include plots of stress-strain, elastic and shear moduli, Poisson's ratio, thermal expansion, and thermal conductivity. This manual can be used in the preliminary design of structures and as a guideline for the behavior of other composite systems.

  19. Hydrogen isotope detection in metal matrix using double-pulse laser-induced breakdown-spectroscopy

    Science.gov (United States)

    Fantoni, Roberta; Almaviva, Salvatore; Caneve, Luisa; Colao, Francesco; Maddaluno, Giorgio; Gasior, Pawel; Kubkowska, Monika

    2017-03-01

    The amount of hydrogen isotopes retained in plasma facing components (PFCs) and the determination of their surface layer composition are among the most critical issues for the next generation fusion device, ITER, under construction in Cadarache (France). Laser Induced Breakdown Spectroscopy (LIBS) is currently under evaluation as a technique suitable for quantitative, in situ, non-invasive measurements of these quantities. In order to detect traces of contaminant in metallic samples and improve its limit of detection (LOD), the Double Pulse LIBS (DP-LIBS) variant can be used instead of the standard Single Pulse LIBS (SP-LIBS), as it has been proven by several authors that DP-LIBS can considerably raise the analytical performances of the technique. In this work Mo samples coated with a 1.5-1.8 μm thick W-Al mixed layer, contaminated with co-deposited deuterium (D) were measured by SP- and DP-LIBS under vacuum (p 5 × 10- 5 mbar), with an experimental set-up simulating conditions that can be found in a real fusion device between plasma discharges. A partial Calibration Free procedure (pCF) was applied to the LIBS data in order to retrieve the relative concentration of W and Al in the mixed layer. The amount of deuterium was then inferred by using tungsten as internal standard, accounting for the intensity ratio between the Dα line and nearby W I lines. The results are in satisfactory agreement with those obtained from preliminary Ion Beam Analysis measurements performed immediately after the specimen's realization.

  20. When Machines Design Machines!

    DEFF Research Database (Denmark)

    2011-01-01

    Until recently we were the sole designers, alone in the driving seat making all the decisions. But, we have created a world of complexity way beyond human ability to understand, control, and govern. Machines now do more trades than humans on stock markets, they control our power, water, gas...... and food supplies, manage our elevators, microclimates, automobiles and transport systems, and manufacture almost everything. It should come as no surprise that machines are now designing machines. The chips that power our computers and mobile phones, the robots and commercial processing plants on which we...... depend, all are now largely designed by machines. So what of us - will be totally usurped, or are we looking at a new symbiosis with human and artificial intelligences combined to realise the best outcomes possible. In most respects we have no choice! Human abilities alone cannot solve any of the major...

  1. Carbon Nanotubes Reinforced Composites for Biomedical Applications

    OpenAIRE

    Wei Wang; Yuhe Zhu; Susan Liao; Jiajia Li

    2014-01-01

    This review paper reported carbon nanotubes reinforced composites for biomedical applications. Several studies have found enhancement in the mechanical properties of CNTs-based reinforced composites by the addition of CNTs. CNTs reinforced composites have been intensively investigated for many aspects of life, especially being made for biomedical applications. The review introduced fabrication of CNTs reinforced composites (CNTs reinforced metal matrix composites, CNTs reinforced polymer matr...

  2. Optimization of Electrical Discharge Machining Characteristics of SiCp/LM25 Al Composites Using Goal Programming

    Institute of Scientific and Technical Information of China (English)

    R.Karthikeyan; S. Raju; R.S.Naagarazan; B. C. Pai

    2001-01-01

    In the present study an effort has been made to optimize the machining conditions for electric discharge machining of LM25 Al (7 Si, 0.33 Mg, 0.3 Mn, 0.5 Fe, 0.1 Cu, 0.1 Ni,.2 Ti) reinforced with green bonded SiC particles with approximate size of 25 μm. Polynomial models were developed for the various EDM characteristics such as metal removal rate, tool wear rate and surface roughness in terms of the process parameters such as volume fraction of SiC, current and pulse time. The models were used to optimize the EDM characteristics using nonlinear goal programming.

  3. Sliding Wear Behavior of TiC-Reinforced Cu-4 wt.% Ni Matrix Composites

    Science.gov (United States)

    Jha, Pushkar; Gautam, R. K.; Tyagi, Rajnesh; Kumar, Devendra

    2016-10-01

    The present investigation explores the effect of TiC content on the sliding wear properties of Cu-4 wt.% Ni matrix composites. Cu-4 wt.% Ni - x wt.% TiC ( x = 0, 2, 4 and 8 wt.%) metal matrix composites were developed by powder metallurgy route. Their friction and wear was studied under dry sliding at different loads of 5, 7.5 and 10 N and constant sliding speed of 2 m/s using a pin-on-disk machine. The metallographic observations showed an almost uniform distribution of TiC particles in the matrix. Hardness of the composites increased with increasing TiC content (up to 4 wt.%). Friction and wear results of TiC-reinforced composites show better wear resistance than unreinforced matrix alloy. However, the optimum wear resistance was observed for 4 wt.% TiC-reinforced composites. Worn surfaces of specimens indicated the abrasion as the primary mechanism of wear in all the materials investigated in the study. The observed behavior has been explained on the basis of (1) the hardness which results in a decrease in real area of contact in composites containing TiC particles and (2) the formation of a transfer layer of wear debris on the surface of the composites which protects underlying substrate by inhibiting metal-metal contact.

  4. Determination of optimal parameters in drilling composite materials to minimize the machining temperature using the Taguchi method

    OpenAIRE

    Lopes, Ana C.; Fernandes, Maria G.A.; Ribeiro, J. E.; Fonseca, E.M.M.

    2016-01-01

    Dental implant is used to replace the natural dental root. The process to fix the dental implant in the maxillary bone needs a previous drilling operation. This machining operation involves the increasing of temperature in the drilled region which can reach values higher than 47°C and for this temperature is possible to occur the osseous necrosis [I]. The main goal of this work is to implement an optimization method to define the optimal drilling parameters that cou...

  5. Pre-editing and Recursive-Phrase Composites for a Better English-to-Arabic Machine Translation

    Directory of Open Access Journals (Sweden)

    Mansoor Al-A'ali

    2007-01-01

    Full Text Available This research presents an approach for an English-to-Arabic Machine Translation System based on Building correct grammar and phrase structures first and then automatically deriving Translation Rules for phrase translation. For every English phrase, the grammar is first analysed and then a corresponding Arabic translation is given which would be used by the machine learning system to produce a translation rule with the help of a dictionary and the user. These same derived rules can partially be used for other phrase sequences especially in the case of a phrase consisting of a number of smaller phrases and thus implemeting the idea of recusive phrase strucutres. The approach was implemented and tested on simple cases and the results are given which indicate that this approach is successful for small to medium phrases. Our approach is an enhancement on existing phrase translation techniques because it analyses the source language grammar first, then builds a syntactic structure before proceeding with the machine learning process of learning the translation rules. Our approach is enhancement on existing phrase based translations in two directions: the grammar editing before the translation rules and the derived translation rules can be complete for complete phrases or are rules for translating smaller phrases which are subsets of larger phrases. The approach has improved the speed and correctness of phrase translations.

  6. Electrical Discharge Machining of Al/7.5% Al2O3 MMCs Using Rotary Tool and Al2O3 Powder

    Science.gov (United States)

    Daneshmand, Saeed; Masoudi, Behnam; Monfared, Vahid

    Nowadays, composites are used in different parts of industries and it is one of the most important subjects. The most widely used reinforcements in metal matrix composites are Al2O3 and SiC fibers and particles which may be used in cutting-edge functional and structural applications of aerospace, defense, and automobile industries. Depending on the type of powder used, composite materials are difficult to machine by conventional cutting tools and methods. The most appropriate way for machining of these composites is electro discharge. For the reason of improving the surface quality, tool wear rate and material removal rate and reducing the cracks on the surface, Al2O3 powder was used. In this study, the effect of input parameters of EDM such as voltage, pulse current, pulse on-time and pulse off-time on output parameters like material removal rate, tool wear rate and surface roughness in both conditions of the rotary tool with powder mixed dielectric EDM and the stationary tool excluding powder mixed dielectric were investigated. The critical parameters were identified by variance analysis, while the optimum machining parameter settings were achieved via Taguchi method. Results show that using of powder mixed dielectric and rotary tool reduce the tool wear rate, surface roughness and the cracks on the surface significantly. It is found also that using of powder mixed dielectric and rotary tool improve the material removal rate due to improved flushing action and sparking efficiency. The analysis of variance showed that the pulse current and pulse on-time affected highly the MRR, TWR, surface roughness and surface cracks.

  7. Machinability of drilling T700/LT-03A carbon fiber reinforced plastic (CFRP) composite laminates using candle stick drill and multi-facet drill

    Science.gov (United States)

    Wang, Cheng-Dong; Qiu, Kun-Xian; Chen, Ming; Cai, Xiao-Jiang

    2015-03-01

    Carbon Fiber Reinforced Plastic (CFRP) composite laminates are widely used in aerospace and aircraft structural components due to their superior properties. However, they are regarded as difficult-to-cut materials because of bad surface quality and low productivity. Drilling is the most common hole making process for CFRP composite laminates and drilling induced delamination damage usually occurs severely at the exit side of drilling holes, which strongly deteriorate holes quality. In this work, the candle stick drill and multi-facet drill are employed to evaluate the machinability of drilling T700/LT-03A CFRP composite laminates in terms of thrust force, delamination, holes diameter and holes surface roughness. S/N ratio is used to characterize the thrust force while an ellipse-shaped delamination model is established to quantitatively analyze the delamination. The best combination of drilling parameters are determined by full consideration of S/N ratios of thrust force and the delamination. The results indicate that candle stick drill will induce the unexpected ellipse-shaped delamination even at its best drilling parameters of spindle speed of 10,000 rpm and feed rate of 0.004 mm/tooth. However, the multi-facet drill cutting at the relative lower feed rate of 0.004 mm/tooth and lower spindle speed of 6000 rpm can effectively prevent the delamination. Comprehensively, holes quality obtained by multi-facet drill is much more superior to those obtained by candle stick drill.

  8. Identification of antifreeze proteins and their functional residues by support vector machine and genetic algorithms based on n-peptide compositions.

    Directory of Open Access Journals (Sweden)

    Chin-Sheng Yu

    Full Text Available For the first time, multiple sets of n-peptide compositions from antifreeze protein (AFP sequences of various cold-adapted fish and insects were analyzed using support vector machine and genetic algorithms. The identification of AFPs is difficult because they exist as evolutionarily divergent types, and because their sequences and structures are present in limited numbers in currently available databases. Our results reveal that it is feasible to identify the shared sequential features among the various structural types of AFPs. Moreover, we were able to identify residues involved in ice binding without requiring knowledge of the three-dimensional structures of these AFPs. This approach should be useful for genomic and proteomic studies involving cold-adapted organisms.

  9. Machine Translation

    Institute of Scientific and Technical Information of China (English)

    张严心

    2015-01-01

    As a kind of ancillary translation tool, Machine Translation has been paid increasing attention to and received different kinds of study by a great deal of researchers and scholars for a long time. To know the definition of Machine Translation and to analyse its benefits and problems are significant for translators in order to make good use of Machine Translation, and helpful to develop and consummate Machine Translation Systems in the future.

  10. Fabrication, microstructural characterization and wear characteristics of A380 alloy-alumina composites

    KAUST Repository

    Nurani, Sheikh Jaber

    2016-03-10

    To obtain better mechanical and tribological properties than aluminium alloys aluminium is reinforced with alumina particles making aluminium metal matrix composites. In this work scrap piston A380 alloy was used as the matrix alloy. Alumina particles were added by 5%, 10% and 15% into matrix alloy respectively to form desired composites by stir casting technique. Pin on disc wear testing machine with counter surface as steel disc of hardness HRC 32 and surface roughness of 0.62 μm was used to conduct the wear test. In result composites showed superior wear resistance property over A380 alloy. The effect of load, sliding speed and sliding distance on wear behaviour were also examined in this study. Wear mechanism was identified from the worn surface. Both optical and scanning electron microscope (SEM) of the composites was performed to determine the microstructures. Optical micrograph shows grain size decreases with addition of alumina particles. EDS analysis was performed to confirm the presence of α-Al matrix, primary Si particles and intermetallic. As a general method, phase compositions were analyzed by using a scanning electron microscope (SEM) equipped with an energy dispersive spectroscopy (EDS). Optical microstructures were consistent with the SEM micrographs. © 2015 IEEE.

  11. Sustainable machining

    CERN Document Server

    2017-01-01

    This book provides an overview on current sustainable machining. Its chapters cover the concept in economic, social and environmental dimensions. It provides the reader with proper ways to handle several pollutants produced during the machining process. The book is useful on both undergraduate and postgraduate levels and it is of interest to all those working with manufacturing and machining technology.

  12. Microstructure and Tensile Behaviour of B4C Reinforced ZA43 Alloy Composites

    Science.gov (United States)

    Adaveesh, B.; Halesh, G. M.; Nagaral, Madeva; Mohan Kumar, T. S.

    2016-09-01

    The work is carried out to investigate and study the mechanical properties of B4C reinforced ZA43 alloy metal matrix composites. In the present work ZA43 alloy is taken as the base matrix and B4C particulates as reinforcement material to prepare metal matrix composites by stir casting method. For metal matrix composites the reinforcement material was varied from 0 to 6 wt.% in steps of 3 wt.%. For each composite, the reinforcement particulates were preheated to a temperature of 300°C and dispersed into a vortex of molten ZA43 alloy. The microstructural characterization was done using scanning electron microscope. Mechanical properties like hardness, ultimate tensile strength and yield strength were evaluated as per ASTM standards. Further, scanning electron microphotographs revealed that there was uniform distribution of B4C particulates in ZA43 alloy matrix. Hardness, ultimate tensile strength and yield strength increased as wt.% of B4C increased in the base matrix.

  13. Carbon Nanotubes Reinforced Composites for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    Wei Wang

    2014-01-01

    Full Text Available This review paper reported carbon nanotubes reinforced composites for biomedical applications. Several studies have found enhancement in the mechanical properties of CNTs-based reinforced composites by the addition of CNTs. CNTs reinforced composites have been intensively investigated for many aspects of life, especially being made for biomedical applications. The review introduced fabrication of CNTs reinforced composites (CNTs reinforced metal matrix composites, CNTs reinforced polymer matrix composites, and CNTs reinforced ceramic matrix composites, their mechanical properties, cell experiments in vitro, and biocompatibility tests in vivo.

  14. Carbon nanotubes reinforced composites for biomedical applications.

    Science.gov (United States)

    Wang, Wei; Zhu, Yuhe; Liao, Susan; Li, Jiajia

    2014-01-01

    This review paper reported carbon nanotubes reinforced composites for biomedical applications. Several studies have found enhancement in the mechanical properties of CNTs-based reinforced composites by the addition of CNTs. CNTs reinforced composites have been intensively investigated for many aspects of life, especially being made for biomedical applications. The review introduced fabrication of CNTs reinforced composites (CNTs reinforced metal matrix composites, CNTs reinforced polymer matrix composites, and CNTs reinforced ceramic matrix composites), their mechanical properties, cell experiments in vitro, and biocompatibility tests in vivo.

  15. Composite and Nanocomposite Metal Foams

    Directory of Open Access Journals (Sweden)

    Isabel Duarte

    2016-01-01

    Full Text Available Open-cell and closed-cell metal foams have been reinforced with different kinds of micro- and nano-sized reinforcements to enhance their mechanical properties of the metallic matrix. The idea behind this is that the reinforcement will strengthen the matrix of the cell edges and cell walls and provide high strength and stiffness. This manuscript provides an updated overview of the different manufacturing processes of composite and nanocomposite metal foams.

  16. Some Results of the Cartesian Composition of Fuzzy Finite State Machines%模糊有限状态机笛卡尔合成的一些结果

    Institute of Scientific and Technical Information of China (English)

    杨京开

    2012-01-01

    In this paper, some properties of the cartesian composition of fuzzy finite state machines are discussed utilizing algebraic techniques, the cartesian composition of fuzzy finite state machines satisfy commutative law and associative law in the sense of strong isomorphism are obtained, the similar properties between the cartesian composition of fuzzy finite state machines and the factors in subsystem (strong subsystem), free subset, basis and so on are discussed, a decomposition theorem for the cartesian composition of fuzzy finite state machines in terms of primary submachines is given, the admissible relation of the cartesian composition of fuzzy finite state machines under the projection mapping is the factors's admissible relations is proved.%讨论了模糊有限状态机的笛卡尔合成的一些性质,得到了模糊有限状态机的笛卡尔合成在强同构意义下满足交换律,结合律,讨论了模糊有限状态机的笛卡尔合成与其因子在子系统(强子系统),自由子集,基等方面的相似的结构性质,给出了模糊有限状态机的笛卡尔合成的准素子机分解,证明了模糊有限状态机的笛卡尔合成的容许关系的投影是其因子的容许关系.

  17. Aspects regarding wearing behaviour in case of aluminium composite materials reinforced with carbon fibers

    Science.gov (United States)

    Caliman, R.

    2016-08-01

    This paper presents a study regarding wear comportment of sintered composite materials obtained by mixture of aluminium with short carbon fibers. The necessity to satisfying more and more the specific functions during design of high performance structures leads to perform multi-materials such as reinforced composite parts. The wear tests were made on three different orientations of fibers on a standard machine of tribology, pin disk type. Counter-disk was made of cast iron with a superficial hardness of 92 HB. The wear rate and friction coefficient decreased exponentially with time of friction and reached a stationary value. This behaviour was attributed to the development of a lubricating film on the friction surface. To conduct this work was performed measurements on samples from the Al matrix composites and carbon fiber 43%, wear mechanism was investigated by scanning electron microscopy. In addition to fiber orientation, the tribological behaviour of metal matrix composites reinforced with fiber is influenced by the interfacial reaction of fiber-matrix. The characteristics and the dimensions of the interface depend on the cycle of temperature and time at which the material has been subjected during the manufacturing process and thereafter.

  18. Highly Stretchable Potentiometric pH Sensor Fabricated via Laser Carbonization and Machining of Carbon-Polyaniline Composite.

    Science.gov (United States)

    Rahimi, Rahim; Ochoa, Manuel; Tamayol, Ali; Khalili, Shahla; Khademhosseini, Ali; Ziaie, Babak

    2017-03-15

    The development of stretchable sensors has recently attracted considerable attention. These sensors have been used in wearable and robotics applications, such as personalized health-monitoring, motion detection, and human-machine interfaces. Herein, we report on a highly stretchable electrochemical pH sensor for wearable point-of-care applications that consists of a pH-sensitive working electrode and a liquid-junction-free reference electrode, in which the stretchable conductive interconnections are fabricated by laser carbonizing and micromachining of a polyimide sheet bonded to an Ecoflex substrate. This method produces highly porous carbonized 2D serpentine traces that are subsequently permeated with polyaniline (PANI) as the conductive filler, binding material, and pH-sensitive membrane. The experimental and simulation results demonstrate that the stretchable serpentine PANI/C-PI interconnections with an optimal trace width of 0.3 mm can withstand elongations of up to 135% and are robust to more than 12 000 stretch-and-release cycles at 20% strain without noticeable change in the resistance. The pH sensor displays a linear sensitivity of -53 mV/pH (r(2) = 0.976) with stable performance in the physiological range of pH 4-10. The sensor shows excellent stability to applied longitudinal and transverse strains up to 100% in different pH buffer solutions with a minimal deviation of less than ±4 mV. The material biocompatibility is confirmed with NIH 3T3 fibroblast cells via PrestoBlue assays.

  19. Simple machines

    CERN Document Server

    Graybill, George

    2007-01-01

    Just how simple are simple machines? With our ready-to-use resource, they are simple to teach and easy to learn! Chocked full of information and activities, we begin with a look at force, motion and work, and examples of simple machines in daily life are given. With this background, we move on to different kinds of simple machines including: Levers, Inclined Planes, Wedges, Screws, Pulleys, and Wheels and Axles. An exploration of some compound machines follows, such as the can opener. Our resource is a real time-saver as all the reading passages, student activities are provided. Presented in s

  20. Study of tensile properties, fractography and morphology of aluminium (1xxx/coconut shell micro particle composites

    Directory of Open Access Journals (Sweden)

    Sefiu Adekunle Bello

    2017-07-01

    Full Text Available Aluminium (1xxx/coconut shell micro particle (Al/CMP composites have been developed using a compo cast technique. Coconut shells (CSs were processed with the aid of mortar/pestle and disc grinder and then classified with a set of sieves vibrated with a sine shaker. The CMP additions increased from 2% to 10% at 2% interval. Microstructural/chemical composition analyses were carried out with the aid of scanning electron microscopes (ASPEX 3020 with attached energy dispersive X-ray spectroscopy. Phases were identified using an X-ray diffractometer (XRD. The tensile properties and mode of fracture were studied using Instron extensometer and Avery Denison Impact Testing Machine respectively. Results revealed 99.3% purity of aluminium matrix. The presence of new phases in the aluminium matrix is attributable to chemical interaction between Al and CMPs. The fine grained structure of Al/CMPs composites was confirmed by SEM and optical micrographs. The enhancement in the tensile properties is attributable to the presence of hard phases in the Al matrix and good interfacing bonding between Al matrix and CMP reinforcements. The cone and cup surface appearance with fibrous, dull, dimple and goose grain microstructure of the fracture surfaces of the composites is an indication of ductile fracture. Hence low cost metal matrix aluminium based composites have been developed.

  1. Electric machine

    Science.gov (United States)

    El-Refaie, Ayman Mohamed Fawzi [Niskayuna, NY; Reddy, Patel Bhageerath [Madison, WI

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  2. Modelling of the crystallization front – particles interactions in ZnAl/(SiCp composites

    Directory of Open Access Journals (Sweden)

    M. Szucki

    2015-04-01

    Full Text Available The presented work focuses on solid particle interactions with the moving crystallization front during a solidification of the metal matrix composite. The current analyses were made for silicon carbide particles and ZnAl alloy with different additions of aluminium. It was found, that the chemical composition of the metal matrix influences the behaviour of SiC particles. At the same time calculations of the forces acting on a single particle near the crystallization front were performed. For each alloy type the critical conditions that determine whether particle will be absorbed or pushed, were specified.

  3. Applications of composites to armaments

    Science.gov (United States)

    Oplinger, Don W.

    1990-01-01

    The U.S. Army Materials Technology Laboratory (MTL) has been engaged in investigating the feasibility of applying composite materials to the lightening of artillery structural components since about 1982. In this period a number of efforts were carried out either in-house at MTL or by supporting organizations, including Benet Laboratory and the Oak Ridge National Laboratory, aimed at investigating applications to various components of towed artillery. Salient features of these efforts and some important conclusions that have come out of them are described. In addition to organic matrix composites, discontinuously reinforced metal matrix composites appear to have great potential for weight reduction in this type of application.

  4. The Machine within the Machine

    CERN Multimedia

    Katarina Anthony

    2014-01-01

    Although Virtual Machines are widespread across CERN, you probably won't have heard of them unless you work for an experiment. Virtual machines - known as VMs - allow you to create a separate machine within your own, allowing you to run Linux on your Mac, or Windows on your Linux - whatever combination you need.   Using a CERN Virtual Machine, a Linux analysis software runs on a Macbook. When it comes to LHC data, one of the primary issues collaborations face is the diversity of computing environments among collaborators spread across the world. What if an institute cannot run the analysis software because they use different operating systems? "That's where the CernVM project comes in," says Gerardo Ganis, PH-SFT staff member and leader of the CernVM project. "We were able to respond to experimentalists' concerns by providing a virtual machine package that could be used to run experiment software. This way, no matter what hardware they have ...

  5. Influência da lubrificação na maquinabilidade do compósito Tungsténio/Cobre sinterizado (WCu25 Influence of lubrication on machinability of sintering Tungsten/Copper composite (WCu25

    Directory of Open Access Journals (Sweden)

    M Faustino

    2012-04-01

    Full Text Available O compósito Tungsténio/Cobre sinterizado (WCu25 é um material utilizado em electrodos para electrorerosão (EDM. O presente trabalho tem como objectivo estudo da influência da lubrificação na maquinabilidade do compósito Tungsténio/Cobre sinterizado (WCu25 utilizando ferramentas de diamante policristalino (PCD. O presente artigo mostra que a utilização lubrificação é fundamental para melhorar a maquinabilidade do material considerando a força e potência de maquinagem, o acabamento de superfície obtido na peça e o desgaste da ferramenta.The sintering Tungsten/Copper composite (WCu25 is a material used in electrodes for electric discharge machining (EDM. The current work has as objective study the influence of the lubrication in machinability of sintering Tungsten/Copper composite (WCu25 using polycrystalline diamond tools (PCD. The present article shows that the lubrication use is fundamental to improve the machinability of the material considering the machining power and force, the workpiece surface finish and tool wear.

  6. NASA's Reusable Launch Vehicle Technologies: A Composite Materials Overview

    Science.gov (United States)

    Clinton, R. G., Jr.; Cook, Steve; Effinger, Mike; Smith, Dennis; Swint, Shayne

    1999-01-01

    A materials overview of the NASA's Earth-to-Orbit Space Transportation Program is presented. The topics discussed are: Earth-to-Orbit Goals and Challenges; Space Transportation Program Structure; Generations of Reusable Launch Vehicles; Space Transportation Derived Requirements; X 34 Demonstrator; Fastrac Engine System; Airframe Systems; Propulsion Systems; Cryotank Structures; Advanced Materials, Fabrication, Manufacturing, & Assembly; Hot and Cooled Airframe Structures; Ceramic Matrix Composites; Ultra-High Temp Polymer Matrix Composites; Metal Matrix Composites; and PMC Lines Ducts and Valves.

  7. Machine Learning

    CERN Document Server

    CERN. Geneva

    2017-01-01

    Machine learning, which builds on ideas in computer science, statistics, and optimization, focuses on developing algorithms to identify patterns and regularities in data, and using these learned patterns to make predictions on new observations. Boosted by its industrial and commercial applications, the field of machine learning is quickly evolving and expanding. Recent advances have seen great success in the realms of computer vision, natural language processing, and broadly in data science. Many of these techniques have already been applied in particle physics, for instance for particle identification, detector monitoring, and the optimization of computer resources. Modern machine learning approaches, such as deep learning, are only just beginning to be applied to the analysis of High Energy Physics data to approach more and more complex problems. These classes will review the framework behind machine learning and discuss recent developments in the field.

  8. Analysis of Orthogonal Cutting of Aluminium-based Composites

    Directory of Open Access Journals (Sweden)

    P. Ravinder Reddy

    2002-10-01

    Full Text Available A turning test on aluminium-based metal-matrix composites (MMCs (aluminium-30% silicon carbide was performed with K-20 carbide tool material and wear patterns and the wear land growth rates were analysed to evaluate the wear characteristics and to classify the relationship between the physical (mechanical properties and the flank wear of cutting tools. The study was also extended to the machining aspects and the width of cuts on MMCs and the influence of various cutting parameters. The experiments were conducted to measure the temperature along the cutting tool edge using thermocouple at various cutting speeds, and depth of cuts, keeping the feed rate constant while turning with K-20 carbide cutting tool. The finite-element method was used to simulate the orthogonal cutting of aluminium-based MMCs. The heat generation at the chip-tool interface, frictional heat generation at the tool flank, and the heat generation at the work tool interface were calculated analytically and imposed as boundary conditions. The analysis of the steady-state heat transfer was carried out and the temperature distribution at cutting edge, shear zone, and interface regions have been reported.

  9. Data characterizing flexural properties of Al/Al2O3 syntactic foam core metal matrix sandwich

    Directory of Open Access Journals (Sweden)

    Mohammed Yaseer Omar

    2015-12-01

    Full Text Available Microstructural observations and flexural property datasets are provided for aluminum alloy matrix syntactic foam core sandwich composites. The tests are conducted in three-point bending configuration. The data supplied includes methods used for conducting microscopy and mechanical testing. Raw load–displacement data, which is used to plot stress–strain graphs, obtained during the flexural test is also included. Images from a DSLR camera are stitched together to form a detailed failure sequencing video. Failure of specimens is captured in sequential images using a digital camera. These images are stitched together to develop a video for visualization of failure mechanisms. Calculations are also included for a theoretical model that is used to estimate the flexural properties of the syntactic foam core sandwich.

  10. Multi-scale modeling of composites

    DEFF Research Database (Denmark)

    Azizi, Reza

    A general method to obtain the homogenized response of metal-matrix composites is developed. It is assumed that the microscopic scale is sufficiently small compared to the macroscopic scale such that the macro response does not affect the micromechanical model. Therefore, the microscopic scale......-Mandel’s energy principle is used to find macroscopic operators based on micro-mechanical analyses using the finite element method under generalized plane strain condition. A phenomenologically macroscopic model for metal matrix composites is developed based on constitutive operators describing the elastic...... behavior and the trapped free energy in the material, in addition to the plastic behavior in terms of the anisotropic development of the yield surface. It is shown that a generalization of Hill’s anisotropic yield criterion can be used to model the Bauschinger effect, in addition to the pressure and size...

  11. Machine Learning

    Energy Technology Data Exchange (ETDEWEB)

    Chikkagoudar, Satish; Chatterjee, Samrat; Thomas, Dennis G.; Carroll, Thomas E.; Muller, George

    2017-04-21

    The absence of a robust and unified theory of cyber dynamics presents challenges and opportunities for using machine learning based data-driven approaches to further the understanding of the behavior of such complex systems. Analysts can also use machine learning approaches to gain operational insights. In order to be operationally beneficial, cybersecurity machine learning based models need to have the ability to: (1) represent a real-world system, (2) infer system properties, and (3) learn and adapt based on expert knowledge and observations. Probabilistic models and Probabilistic graphical models provide these necessary properties and are further explored in this chapter. Bayesian Networks and Hidden Markov Models are introduced as an example of a widely used data driven classification/modeling strategy.

  12. Comparison of Absorption and Desorption of Cryomill Process Control Agents and Their Effect on Compressive Behavior of Trimodal Aluminum Metal-Matrix-Composites

    Science.gov (United States)

    2014-02-01

    temperature. Powder was consolidated 3 through cold isostatic pressing followed by high-strain rate extrusion, which was carried out on a Dynapak press with...Comparison of Absorption and Desorption of Cryomill Process Control Agents and Their Effect on Compressive Behavior of Trimodal Aluminum Metal...Comparison of Absorption and Desorption of Cryomill Process Control Agents and Their Effect on Compressive Behavior of Trimodal Aluminum Metal

  13. Characterization of Corrosion on Outdoor-Exposed Aluminum Metal-Matrix Composites as a Function of Reinforcement Specie and Volume Fraction

    Science.gov (United States)

    2008-02-01

    G. Humidity and Moisture. Wexler , A., Ed.; Reinhold Publishing Corp.: New York, NY, 1964; p 507. 10. Hongbo, D.; Hihara, L. H. Localized...W GRISCH 333 NORTH SIXTH ST ST CHARLES IL 60174 1 CUSTOM ANALYTICAL ENG SYS INC A ALEXANDER 13000 TENSOR LANE NE FLINTSTONE MD

  14. Improvement of the surface properties of aluminium by the formation of intermetallic phases and metal matrix composites during laser surface alloying

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2011-05-01

    Full Text Available Aluminium is widely used in industry due to its low cost, light weight and excellent workability, but is lacking in wear resistance and hardness. Laser alloying is used to improve the surface properties, such as hardness, by modifying...

  15. Effect of Thermal Treatment on the Mechanical and Toughness Properties of Extruded Sic sub w/Aluminum 6061 Metal Matrix Composite.

    Science.gov (United States)

    1987-01-31

    to ASTM E399 proceduresi/ except the specimens were not fatigue precracked. Data from a separate study on the effect of notch acuity18 was used to...ET AL 31 JAN 87 UNCLASSIFIED NSidC/TR-86-72 F/G 11/4 N 10 1 *25 11114 *. NSWC TR 86-72 AD- A193 207 EFFECT OF THERMAL TREATMENT ON THE MECHANICAL AND...properties include high specific modulus, high creep strength, 1hjgh fatigue resistance, low thermal expansion, and good thermal stability. -’ The SiC/Al

  16. An Analysis of the Microstructure and Reinforcement Distribution of an Extruded Particle-Reinforced AL 6061-10 Volume Percent Al2O3 Metal Matrix Composite

    Science.gov (United States)

    1993-09-01

    grain diameter. An upper limit for the grain size, if boundary migration were limited by Zener drag , would obey: D= (34d) / (2 Fv) (S) with variables...Properties, Roskilde, Denmark, 2-6 September 1991. 12. Nes, E., Ryum, N., and Hunderi, 0., "On the Zener Drag ", Acta Metallurgica, Vol. 33, No. 1, p. 22

  17. Gloved Human-Machine Interface

    Science.gov (United States)

    Adams, Richard (Inventor); Olowin, Aaron (Inventor); Hannaford, Blake (Inventor)

    2015-01-01

    Certain exemplary embodiments can provide a system, machine, device, manufacture, circuit, composition of matter, and/or user interface adapted for and/or resulting from, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise and/or relate to: tracking movement of a gloved hand of a human; interpreting a gloved finger movement of the human; and/or in response to interpreting the gloved finger movement, providing feedback to the human.

  18. The damping performance of aluminum-based composites

    Energy Technology Data Exchange (ETDEWEB)

    Updike, C.A.; Bhagat, R.B.; Pechersky, M.J.; Amateau, M.F. (Harris Corp., Government Aerospace Systems Div., Melbourne, FL (USA) Pennsylvania State Univ., University Park (USA))

    1990-03-01

    Metal-matrix-composites may offer better damping properties than unreinforced alloys. Because damping properties (and metal-matrix composites) are becoming important in airframe design, the damping capabilities of a number of aluminum-matrix composites were measured over a wide range of frequencies at low strain amplitudes, using a new laser vibrometer technique. Silicon carbide and alumina reinforcements resulted in a material with damping properties similar to that of unreinforced aluminum 6061-T6, but unidirectional and planar-random graphite continuous-fiber reinforcements increased the damping by 5 and 14 times, respectively. The increased damping of the continuous fiber composites is attributed to the absence of interfacial reaction resulting from the high-pressure infiltration method used for their manufacture. 25 refs.

  19. Proliferation and osteogenic differentiation of rat BMSCs on a novel Ti/SiC metal matrix nanocomposite modified by friction stir processing

    Science.gov (United States)

    Zhu, Chenyuan; Lv, Yuting; Qian, Chao; Qian, Haixin; Jiao, Ting; Wang, Liqiang; Zhang, Fuqiang

    2016-12-01

    The aims of this study were to fabricate a novel titanium/silicon carbide (Ti/SiC) metal matrix nanocomposite (MMNC) by friction stir processing (FSP) and to investigate its microstructure and mechanical properties. In addition, the adhesion, proliferation and osteogenic differentiation of rat bone marrow stromal cells (BMSCs) on the nanocomposite surface were investigated. The MMNC microstructure was observed by both scanning and transmission electron microscopy. Mechanical properties were characterized by nanoindentation and Vickers hardness testing. Integrin β1 immunofluorescence, cell adhesion, and MTT assays were used to evaluate the effects of the nanocomposite on cell adhesion and proliferation. Osteogenic and angiogenic differentiation were evaluated by alkaline phosphatase (ALP) staining, ALP activity, PCR and osteocalcin immunofluorescence. The observed microstructures and mechanical properties clearly indicated that FSP is a very effective technique for modifying Ti/SiC MMNC to contain uniformly distributed nanoparticles. In the interiors of recrystallized grains, characteristics including twins, fine recrystallized grains, and dislocations formed concurrently. Adhesion, proliferation, and osteogenic and angiogenic differentiation of rat BMSCs were all enhanced on the novel Ti/SiC MMNC surface. In conclusion, nanocomposites modified using FSP technology not only have superior mechanical properties under stress-bearing conditions but also provide improved surface and physicochemical properties for cell attachment and osseointegration.

  20. Carbon Nanotube Composites for Electronic Packaging Applications: A Review

    Directory of Open Access Journals (Sweden)

    Lavanya Aryasomayajula

    2013-01-01

    Full Text Available Composite engineering comprises of metal matrix composites. They have high strength-weight ratio, better stiffness, economical production, and ease of availability of raw materials. The discovery of carbon nanotubes has opened new possibilities to face challenges better. Carbon Nanotubes are known for their high mechanical strength, excellent thermal and electrical properties. Recent research has made progress in fabricating carbon nanotube metal matrix and polymer-based composites. The methods of fabrication of these composites, their properties and possible applications restricted to the field of electronic packaging have been discussed in this paper. Experimental and theoretical calculations have shown improved mechanical and physical properties like tensile stress, toughness, and improved electrical and thermal properties. They have also demonstrated the ease of production of the composites and their adaptability as one can tailor their properties as per the requirement. This paper reviews work reported on fabricating and characterizing carbon- nanotube-based metal matrix and polymer composites. The focus of this paper is mainly to review the importance of these composites in the field of electronics packaging.