Shear melting and high temperature embrittlement: theory and application to machining titanium.

Science.gov (United States)

Healy, Con; Koch, Sascha; Siemers, Carsten; Mukherji, Debashis; Ackland, Graeme J

2015-04-24

We describe a dynamical phase transition occurring within a shear band at high temperature and under extremely high shear rates. With increasing temperature, dislocation deformation and grain boundary sliding are supplanted by amorphization in a highly localized nanoscale band, which allows for massive strain and fracture. The mechanism is similar to shear melting and leads to liquid metal embrittlement at high temperature. From simulation, we find that the necessary conditions are lack of dislocation slip systems, low thermal conduction, and temperature near the melting point. The first two are exhibited by bcc titanium alloys, and we show that the final one can be achieved experimentally by adding low-melting-point elements: specifically, we use insoluble rare earth metals (REMs). Under high shear, the REM becomes mixed with the titanium, lowering the melting point within the shear band and triggering the shear-melting transition. This in turn generates heat which remains localized in the shear band due to poor heat conduction. The material fractures along the shear band. We show how to utilize this transition in the creation of new titanium-based alloys with improved machinability.

Melting temperature of graphite

International Nuclear Information System (INIS)

Korobenko, V.N.; Savvatimskiy, A.I.

2001-01-01

Full Text: Pulse of electrical current is used for fast heating (∼ 1 μs) of metal and graphite specimens placed in dielectric solid media. Specimen consists of two strips (90 μm in thick) placed together with small gap so they form a black body model. Quasy-monocrystal graphite specimens were used for uniform heating of graphite. Temperature measurements were fulfilled with fast pyrometer and with composite 2-strip black body model up to melting temperature. There were fulfilled experiments with zirconium and tungsten of the same black body construction. Additional temperature measurements of liquid zirconium and liquid tungsten are made. Specific heat capacity (c P ) of liquid zirconium and of liquid tungsten has a common feature in c P diminishing just after melting. It reveals c P diminishing after melting in both cases over the narrow temperature range up to usual values known from steady state measurements. Over the next wide temperature range heat capacity for W (up to 5000 K) and Zr (up to 4100 K) show different dependencies of heat capacity on temperature in liquid state. The experiments confirmed a high quality of 2-strip black body model used for graphite temperature measurements. Melting temperature plateau of tungsten (3690 K) was used for pyrometer calibration area for graphite temperature measurement. As a result, a preliminary value of graphite melting temperature of 4800 K was obtained. (author)

Ultrafast direct imprinting of nanostructures in metals by pulsed laser melting

International Nuclear Information System (INIS)

Cui Bo; Keimel, Chris; Chou, Stephen Y

2010-01-01

We report a method of one-step direct patterning of metallic nanostructures. In the method, termed laser assisted direct imprinting (LADI), the surface of a metal film on a substrate is melted by a single excimer laser pulse and subsequently imprinted within ∼100 ns using a transparent quartz mold, while the substrate is kept at a low temperature and in a solid phase. Using LADI, we imprinted gratings with ∼100 nm linewidth, 100 nm depth, and 200 nm pitch, as well as isolated mesas of ∼20 μm size, in Al, Au, Cu and Ni thin films. We found that the quartz mold was able to imprint metals even at temperatures higher than its melting point. The technique could be extended to other metals regardless of their ductility and hardness, and would find applications in photonic and plasmonic device production.

Synthesis of carbides of refractory metals in salt melts

International Nuclear Information System (INIS)

Ilyushchenko, N.G.; Anfinogenov, A.I.; Chebykin, V.V.; Chernov, Ya.B.; Shurov, N.I.; Ryaposov, Yu.A.; Dobrynin, A.I.; Gorshkov, A.V.; Chub, A.V.

2003-01-01

The ion-electron melts, obtained through dissolving the alkali and alkali-earth metals in the molten chlorides above the chloride melting temperature, were used for manufacturing the high-melting metal carbides as the transport melt. The lithium, calcium and magnesium chlorides and the mixture of the lithium chloride with the potassium or calcium chloride were used from the alkali or alkali-earth metals. The metallic lithium, calcium, magnesium or the calcium-magnesium mixtures were used as the alkali or alkali-earth metals. The carbon black or sugar was used as carbon. It is shown, that lithium, magnesium or calcium in the molten salts transfer the carbon on the niobium, tantalum, titanium, forming the carbides of the above metals. The high-melting metal carbides are obtained both from the metal pure powders and from the oxides and chlorides [ru

Application of metal oxide refractories for melting and casting reactive metals

International Nuclear Information System (INIS)

Jessen, N.C. Jr.; Holcombe, C.E. Jr.; Townsend, A.B.

1979-01-01

Extensive investigations have been conducted to develop metal oxide refractories for containment of molten uranium and uranium alloys. Since uranium and uranium alloys are readily susceptable to the formation of complex oxides, carbides, nitrides, intermetallic compounds, and suboxide reactions, severe problems exist for the production of quality castings. These contamination reactions are dependent on temperature, pressure, and molten metal interfacial reactions. The need for high purity metals to meet specification repeatedly has resulted in the development of improved metal oxide refractories and sophisticated furnace controls. Applications of Y 2 O 3 for use as a crucible and mold coating, precision molds and cores, and high temperature castable ceramics are discussed. Experimental results on melt impurity levels, thermal controls during melting, surface interactions and casting quality are presented

Melting, solidification, remelting, and separation of glass and metal

International Nuclear Information System (INIS)

Ebadian, M.A.; Xin, R.C.; Liu, Y.Z.

1998-01-01

Several high-temperature vitrification technologies have been developed for the treatment of a wide range of mixed waste types in both the low-level waste and transuranic (TRU) mixed waste categories currently in storage at DOE sites throughout the nation. The products of these processes are an oxide slag phase and a reduced metal phase. The metal phase has the potential to be recycled within the DOE Complex. Enhanced slag/metal separation methods are needed to support these processes. This research project involves an experimental investigation of the melting, solidification, remelting, and separation of glass and metal and the development of an efficient separation technology. The ultimate goal of this project is to find an efficient way to separate the slag phase from the metal phase in the molten state. This two-year project commenced in October 1995 (FY96). In the first fiscal year, the following tasks were accomplished: (1) A literature review and an assessment of the baseline glass and metal separation technologies were performed. The results indicated that the baseline technology yields a high percentage of glass in the metal phase, requiring further separation. (2) The main melting and solidification system setup was established. A number of melting and solidification tests were conducted. (3) Temperature distribution, solidification patterns, and flow field in the molten metal pool were simulated numerically for the solidification processes of molten aluminum and iron steel. (4) Initial designs of the laboratory-scale DCS and CS technologies were also completed. The principal demonstration separation units were constructed. (5) An application for a patent for an innovative liquid-liquid separation technology was submitted and is pending

Airborne concentrations of toxic metals resulting from the use of low melting point lead alloys to construct radiotherapy shielding

International Nuclear Information System (INIS)

McCullough, E.C.; Senjem, D.H.

1981-01-01

Determinations of airborne concentrations of lead, cadmium, bismuth, and tin were made above vessels containing a fusible lead alloy (158 0 F melting point) commonly used for construction of radiotherapy blocks. Fume concentrations were determined by collection on a membrane filter and analysis by atomic absorption spectrophotometry. Samples were obtained for alloy temperatures of 200 0 , 400 0 , and 600 0 F. In all instances, concentrations were much lower than the applicable occupational limits for continuous exposure. The results of this study indicate that the use of a vented hood as a means of reducing air concentrations of toxic metals above and near vessels containing low temperature melting point lead allows commonly used in construction of radiotherapy shields appears unjustifiable. However, proper handling procedures should be observed to avoid entry into the body via alternate pathways (e.g., ingestion or skin absorption). Transmission data of a non-cadmium containing lead alloy with a melting point of 203 0 F was ascertained and is reported on

Method of studying polymorphic transformations in melts of metals

International Nuclear Information System (INIS)

Magomedov, A.M.

1986-01-01

This paper presents a method used to study the dynamics of the change in the electrical properties of specimens during melting and crystallization and to quite accurately determine the phase transformation temperatures in melts. A block diagram of the unit for measuring the magnetoresistive effect in melts of metals is shown. The authors found that the strength of the magnetic field affects the magnitude of the jumps associated with the anomalies rather than the temperature range of the polymorphic transformations. The method described accurately determines the transformation temperatures for first- and second-order phase transformations; it does not require the use of complicated and expensive equipment. The measurement time is much shorter and the amount of material needed for studies is much smaller than with the use of any other method. The proposed method can be used to study melts of metals and construct phase deagrams of alloys

Character of changes in the thermodynamic properties of alloyed melts of rare-earth metals with low-melting-point p- and d-metals

International Nuclear Information System (INIS)

Yamshchikov, L.F.; Zyapaev, A.A.; Raspopin, S.P.

2003-01-01

Published data on thermodynamic characteristics of lanthanides in liquid-metal melts of gallium, indium and zinc were systematized. The monotonous change from lanthanum to lutetium was ascertained for activity values and activity coefficients of trivalent lanthanides in the melts, which permits calculating the values for the systems of fusible metals, where no experimental data are available [ru

Vacancies und melting curves of metals at high pressure

International Nuclear Information System (INIS)

Gorecki, T.

1977-01-01

The vacancy mechanism of the melting process is utilized as a starting point in derivation of the pressure dependence of melting temperature for metals. The results obtained for the initial slope of the melting curve are compared with experimental data for 45 metals (including U, Np, Pu, rare earths) and in most cases the agreement is very good. An on-linearity of the fusion curve and appearence of the maximum on the melting curve at a pressure approximately equal to the bulk modulus is also predicted with qualitative agreement with existing experimental data. (orig./GSC) [de

Melting temperature of uranium - plutonium mixed oxide fuel

Energy Technology Data Exchange (ETDEWEB)

Ishii, Tetsuya; Hirosawa, Takashi [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center

1997-08-01

Fuel melting temperature is one of the major thermodynamical properties that is used for determining the design criteria on fuel temperature during irradiation in FBR. In general, it is necessary to evaluate the correlation of fuel melting temperature to confirm that the fuel temperature must be kept below the fuel melting temperature during irradiation at any conditions. The correlations of the melting temperature of uranium-plutonium mixed oxide (MOX) fuel, typical FBR fuel, used to be estimated and formulized based on the measured values reported in 1960`s and has been applied to the design. At present, some experiments have been accumulated with improved experimental techniques. And it reveals that the recent measured melting temperatures does not agree well to the data reported in 1960`s and that some of the 1960`s data should be modified by taking into account of the recent measurements. In this study, the experience of melting temperature up to now are summarized and evaluated in order to make the fuel pin design more reliable. The effect of plutonium content, oxygen to metal ratio and burnup on MOX fuel melting was examined based on the recent data under the UO{sub 2} - PuO{sub 2} - PuO{sub 1.61} ideal solution model, and then formulized. (J.P.N.)

Melting temperature of uranium - plutonium mixed oxide fuel

International Nuclear Information System (INIS)

Ishii, Tetsuya; Hirosawa, Takashi

1997-08-01

Fuel melting temperature is one of the major thermodynamical properties that is used for determining the design criteria on fuel temperature during irradiation in FBR. In general, it is necessary to evaluate the correlation of fuel melting temperature to confirm that the fuel temperature must be kept below the fuel melting temperature during irradiation at any conditions. The correlations of the melting temperature of uranium-plutonium mixed oxide (MOX) fuel, typical FBR fuel, used to be estimated and formulized based on the measured values reported in 1960's and has been applied to the design. At present, some experiments have been accumulated with improved experimental techniques. And it reveals that the recent measured melting temperatures does not agree well to the data reported in 1960's and that some of the 1960's data should be modified by taking into account of the recent measurements. In this study, the experience of melting temperature up to now are summarized and evaluated in order to make the fuel pin design more reliable. The effect of plutonium content, oxygen to metal ratio and burnup on MOX fuel melting was examined based on the recent data under the UO 2 - PuO 2 - PuO 1.61 ideal solution model, and then formulized. (J.P.N.)

INVESTIGATION OF THE METAL MELTING PROCESS

Directory of Open Access Journals (Sweden)

V. I. Timoshpolskij

2006-01-01

Full Text Available The nonlinear mathematical model of calculation of temperature fields in the process of metal melting is formulated and solved using the method of equivalent source taking into account nonlinearity of thermophysical properties of material and variable terms of heat exchange.

Volume reduction of low-level contaminated metal waste by melting: selection of method and conceptual plan

International Nuclear Information System (INIS)

Copeland, G.L.; Heestand, R.L.; Mateer, R.S.

1978-06-01

A review of the literature and prior experience led to selection of induction melting as the most promising method for volume reduction of low-level transuranic contaminated metal waste. The literature indicates that melting with the appropriate slags significantly lowers the total contamination level of the metals by preferentially concentrating contaminants in the smaller volume of slag. Surface contamination not removed to the slag is diluted in the ingot and is contained uniformly in the metal. This dilution and decontamination offers the potential of lower cost disposal such as shallow burial rather than placement in a national repository. A processing plan is proposed as a model for economic analysis of the collection and volume reduction of contaminated metals. Further development is required to demonstrate feasibility of the plan

Systematic prediction of high-pressure melting curves of transition metals

International Nuclear Information System (INIS)

Hieu, Ho Khac

2014-01-01

The pressure effects on melting temperatures of transition metals have been studied based on the combination of the modified Lindemann criterion with statistical moment method in quantum statistical mechanics. Numerical calculations have been performed for five transition metals including Cu, Pd, Pt, Ni, and Mn up to pressure 100 GPa. Our results are in good and reasonable agreements with available experimental data. This approach gives us a relatively simple method for qualitatively calculating high-pressure melting temperature. Moreover, it can be used to verify future experimental and theoretical works. This research proposes the potential of the combination of statistical moment method and the modified Lindemann criterion on predicting high-pressure melting of materials.

Fragmentation of low-melting metals by collapsing steam bubbles

International Nuclear Information System (INIS)

Benz, R.

1979-08-01

When a hot melt meets a vaporable liquid of lower temperature, explosive vaporisation of the cooler liquid may be the result. This is called a steam explosion if a substantial amount of thermal energy is converted into mechanical energy. One important step in understanding about steam explosions is to explain the surface increase of the hot melt. There are several competing fragmentation hypotheses, but so far there has been no model to describe fragmentation criteria as well as the time curve of surface increase on the basis of physical processes. An overall model is now given for one of the possible fragmentation mechanisms, i.e. the division of the melt by collapsing steam bubbles. The model estimates the surface increase of the melt on the basis of heavy supercooled boiling, the heat transfer connected with it, the transfer of mechanical energy during steam bubble collapse, and the solidification of the melt. The results of the calculations have shown that basic experimental observations, e.g. time and extent of fragmentation, are well presented in the model with regard to their order of magnitude. The model presents a qualitatively correct description of the effects of important influencing factors, e.g. supercooling of the coolant or initial temperature of the melt. (orig.) [de

Melting of contaminated metallic waste

International Nuclear Information System (INIS)

Lee, Y.-S.; Cheng, S.-Y.; Kung, H.-T.; Lin, L.-F.

2004-01-01

Approximately 100 tons of contaminated metallic wastes were produced each year due to maintenance for each TPC's nuclear power reactor and it was roughly estimated that there will be 10,000 tons of metallic scraps resulted from decommissioning of each reactor in the future. One means of handling the contaminated metal is to melt it. Melting process owns not only volume reduction which saves the high cost of final disposal but also resource conservation and recycling benefits. Melting contaminated copper and aluminum scraps in the laboratory scale have been conducted at INER. A total of 546 kg copper condenser tubes with a specific activity of about 2.7 Bq/g was melted in a vacuum induction melting facility. Three types of products, ingot, slag and dust were derived from the melting process, with average activities of 0.10 Bq/g, 2.33 Bq/g and 84.3 Bq/g respectively. After the laboratory melting stage, a pilot plant with a 500 kg induction furnace is being designed to melt the increasingly produced contaminated metallic scraps from nuclear facilities and to investigate the behavior of different radionuclides during melting. (author)

Noise temperature measurements for the determination of the thermodynamic temperature of the melting point of palladium

Energy Technology Data Exchange (ETDEWEB)

Edler, F.; Kuhne, M.; Tegeler, E. [Bundesanstalt Physikalisch-Technische, Berlin (Germany)

2004-02-01

The thermodynamic temperature of the melting point of palladium in air was measured by noise thermometric methods. The temperature measurement was based on noise comparison using a two-channel arrangement to eliminate parasitic noises of electronic components by cross correlation. Three miniature fixed points filled with pure palladium (purity: {approx}99.99%, mass: {approx}90 g) were used to realize the melts of the fixed point metal. The measured melting temperature of palladium in air amounted to 1552.95 deg C {+-} 0.21 K (k = 2). This temperature is 0.45 K lower than the temperature of the melting point of palladium measured by radiation thermometry. (authors)

A powerful way of cooling computer chip using liquid metal with low melting point as the cooling fluid

Energy Technology Data Exchange (ETDEWEB)

Li Teng; Lv Yong-Gang [Chinese Academy of Sciences, Beijing (China). Cryogenic Lab.; Chinese Academy of Sciences, Beijing (China). Graduate School; Liu Jing; Zhou Yi-Xin [Chinese Academy of Sciences, Beijing (China). Cryogenic Lab.

2006-12-15

With the improvement of computational speed, thermal management becomes a serious concern in computer system. CPU chips are squeezing into tighter and tighter spaces with no more room for heat to escape. Total power-dissipation levels now reside about 110 W, and peak power densities are reaching 400-500 W/mm{sup 2} and are still steadily climbing. As a result, higher performance and greater reliability are extremely tough to attain. But since the standard conduction and forced-air convection techniques no longer be able to provide adequate cooling for sophisticated electronic systems, new solutions are being looked into liquid cooling, thermoelectric cooling, heat pipes, and vapor chambers. In this paper, we investigated a novel method to significantly lower the chip temperature using liquid metal with low melting point as the cooling fluid. The liquid gallium was particularly adopted to test the feasibility of this cooling approach, due to its low melting point at 29.7 C, high thermal conductivity and heat capacity. A series of experiments with different flow rates and heat dissipation rates were performed. The cooling capacity and reliability of the liquid metal were compared with that of the water-cooling and very attractive results were obtained. Finally, a general criterion was introduced to evaluate the cooling performance difference between the liquid metal cooling and the water-cooling. The results indicate that the temperature of the computer chip can be significantly reduced with the increasing flow rate of liquid gallium, which suggests that an even higher power dissipation density can be achieved with a large flow of liquid gallium and large area of heat dissipation. The concept discussed in this paper is expected to provide a powerful cooling strategy for the notebook PC, desktop PC and large computer. It can also be extended to more wide area involved with thermal management on high heat generation rate. (orig.)

Method for preparation of melts of alkali metal chlorides with highly volatile polyvalent metal chlorides

International Nuclear Information System (INIS)

Salyulev, A.B.; Kudyakov, V.Ya.

1990-01-01

A method for production of alkali metal (Cs, Rb, K) chloride melts with highly volatile polyvalent metal chlorides is suggested. The method consists, in saturation of alkali metal chlorides, preheated to the melting point, by volatile component vapours (titanium tetrachloride, molybdenum or tantalum pentachloride) in proportion, corresponding to the composition reguired. The saturation is realized in an evacuated vessel with two heating areas for 1-1.5 h. After gradual levelling of temperature in both areas the product is rapidly cooled. 1 fig.; 1 tab

A slow atomic diffusion process in high-entropy glass-forming metallic melts

Science.gov (United States)

Chen, Changjiu; Wong, Kaikin; Krishnan, Rithin P.; Embs, Jan P.; Chathoth, Suresh M.

2018-04-01

Quasi-elastic neutron scattering has been used to study atomic relaxation processes in high-entropy glass-forming metallic melts with different glass-forming ability (GFA). The momentum transfer dependence of mean relaxation time shows a highly collective atomic transport process in the alloy melts with the highest and lowest GFA. However, a jump diffusion process is the long-range atomic transport process in the intermediate GFA alloy melt. Nevertheless, atomic mobility close to the melting temperature of these alloy melts is quite similar, and the temperature dependence of the diffusion coefficient exhibits a non-Arrhenius behavior. The atomic mobility in these high-entropy melts is much slower than that of the best glass-forming melts at their respective melting temperatures.

Evaluation of methods for characterizing the melting curves of a high temperature cobalt-carbon fixed point to define and determine its melting temperature

Science.gov (United States)

Lowe, David; Machin, Graham

2012-06-01

The future mise en pratique for the realization of the kelvin will be founded on the melting temperatures of particular metal-carbon eutectic alloys as thermodynamic temperature references. However, at the moment there is no consensus on what should be taken as the melting temperature. An ideal melting or freezing curve should be a completely flat plateau at a specific temperature. Any departure from the ideal is due to shortcomings in the realization and should be accommodated within the uncertainty budget. However, for the proposed alloy-based fixed points, melting takes place over typically some hundreds of millikelvins. Including the entire melting range within the uncertainties would lead to an unnecessarily pessimistic view of the utility of these as reference standards. Therefore, detailed analysis of the shape of the melting curve is needed to give a value associated with some identifiable aspect of the phase transition. A range of approaches are or could be used; some purely practical, determining the point of inflection (POI) of the melting curve, some attempting to extrapolate to the liquidus temperature just at the end of melting, and a method that claims to give the liquidus temperature and an impurity correction based on the analytical Scheil model of solidification that has not previously been applied to eutectic melting. The different methods have been applied to cobalt-carbon melting curves that were obtained under conditions for which the Scheil model might be valid. In the light of the findings of this study it is recommended that the POI continue to be used as a pragmatic measure of temperature but where required a specified limits approach should be used to define and determine the melting temperature.

Changes in density of aluminium, lead and zinc melts dependent on temperature

International Nuclear Information System (INIS)

Kazachkov, S.P.; Kochegura, N.M.; Markovskij, E.A.

1979-01-01

Density of aluminium, lead and zinc in various aggregate states has been studied in a wide temperature range. The density of the above metals was found to manifest temperature hysteresis after melting and cyclic change at the temperature of melting and crystallization. These phenomena are in agreement with the Stuart model of liquid state

An Experimental Investigation on APR1400 Penetration Weld Failure by Metallic Melt

International Nuclear Information System (INIS)

An, Sang Mo; Ha, Kwang Soon; Kim, Hwan Yeol

2014-01-01

The penetrations are considered as the most vulnerable parts with respect to the reactor vessel failure when a core melt severe accident occurs and the corium reaches the lower head. Penetration tube failure modes can be divided into two categories; tube ejection out of the vessel lower head and rupture of the penetration tube outside the vessel. Tube ejection begins with degrading the penetration tube weld strength to zero as the weld is exposed to temperatures as high as the weld melting temperature, which is called weld failure, and then overcoming any binding force in the hole in the vessel wall that results from differential thermal expansion of the tube and vessel wall. Tube rupture assumes that the debris bed has melted the instrument tube inside the reactor and melt migrates down into the tube to a location outside the vessel wall where a pressure rupture can occur, thus breaching the pressure boundary. In the present paper, we have a focus on the tube ejection failure mode, specifically on the APR1400 weld failure by direct contact with a metallic melt. The objective is to investigate experimentally the ablation kinetics of an APR1400 penetration weld during the interactions with a metallic melt and to suggest the modification of the existing weld failure model. This paper involves the interaction experiments of two different metallic melts (metallic corium and stainless steel melts) with a weld specimen, and rough estimation of weld failure time. The interaction experiments between the metallic melts and an APR1400 penetration weld were performed to investigate the ablation kinetics of the penetration weld. Metallic corium and stainless steel melts were generated using an induction heating technique and interacted with a penetration weld specimen. The ablation rate of the weld specimen showed a range from 0.109 to 0..244 mm/s and thus the APR1400 penetration weld was estimated to be failed at hundreds of times after the interaction with the melt

Influence of gas generation on high-temperature melt/concrete interactions

International Nuclear Information System (INIS)

Powers, D.A.

1979-01-01

Accidents involving fuel melting and eventual contact between the high temperature melt and structural concrete may be hypothesized for both light water thermal reactors and liquid metal cooled breeder reactors. Though these hypothesized accidents have a quite low probability of occurring, it is necessary to investigate the probable natures of the accidents if an adequate assessment of the risks associated with the use of nuclear reactors is to be made. A brief description is given of a program addressing the nature of melt/concrete interactions which has been underway for three years at Sandia Laboratories. Emphasis in this program has been toward the behavior of prototypic melts of molten core materials with concrete representative of that found in existing or proposed reactors. The goals of the experimentation have been to identify phenomena particularly pertinent to questions of reactor safety, and phenomena particularly pertinent to questions of reactor safety, and provide quantitative data suitable for the purposes of risk assessment

Characterization of ash melting behaviour at high temperatures under conditions simulating combustible solid waste gasification.

Science.gov (United States)

Niu, Miaomiao; Dong, Qing; Huang, Yaji; Jin, Baosheng; Wang, Hongyan; Gu, Haiming

2018-05-01

To achieve high-temperature gasification-melting of combustible solid waste, ash melting behaviour under conditions simulating high-temperature gasification were studied. Raw ash (RA) and gasified ash (GA) were prepared respectively by waste ashing and fluidized bed gasification. Results of microstructure and composition of the two-ash indicated that GA showed a more porous structure and higher content of alkali and alkali earth metals among metallic elements. Higher temperature promoted GA melting and could reach a complete flowing state at about 1250°C. The order of melting rate of GA under different atmospheres was reducing condition > inert condition > oxidizing condition, which might be related to different existing forms of iron during melting and different flux content with atmosphere. Compared to RA, GA showed lower melting activity at the same condition due to the existence of an unconverted carbon and hollow structure. The melting temperature for sufficient melting and separation of GA should be at least 1250°C in this work.

Low temperature intermediate band metallic behavior in Ti implanted Si

Energy Technology Data Exchange (ETDEWEB)

Olea, Javier, E-mail: oleaariza@fis.ucm.es; Pastor, David; Garcia-Hemme, Eric; Garcia-Hernansanz, Rodrigo; Prado, Alvaro del; Martil, Ignacio; Gonzalez-Diaz, German

2012-08-31

Si samples implanted with very high Ti doses and subjected to Pulsed-Laser Melting (PLM) have been electrically analyzed in the scope of a two-layer model previously reported based on the Intermediate Band (IB) theory. Conductivity and Hall effect measurements using the van der Pauw technique suggest that the insulator-metal transition takes place for implantation doses in the 10{sup 14}-10{sup 16} cm{sup -2} range. Results of the sample implanted with the 10{sup 16} cm{sup -2} dose show a metallic behavior at low temperature that is explained by the formation of a p-type IB out of the Ti deep levels. This suggests that the IB would be semi-filled, which is essential for IB photovoltaic devices. - Highlights: Black-Right-Pointing-Pointer We fabricated high dose Ti implanted Si samples for intermediate band research. Black-Right-Pointing-Pointer We measured the electronic transport properties in the 7-300 K range. Black-Right-Pointing-Pointer We show an insulator to metallic transition when the intermediate band is formed. Black-Right-Pointing-Pointer The intermediate band is semi-filled and populated by holes. Black-Right-Pointing-Pointer We satisfactorily explain the electrical behavior by an intermediate band model.

An assessment of the melting, boiling, and critical point data of the alkali metals

International Nuclear Information System (INIS)

Ohse, R.W.; Babelot, J.-F.; Magill, J.

1985-01-01

The paper reviews the measured melting, boiling and critical point data of alkali metals. A survey of the static heat generation methods for density and pressure-volume-temperature measurements is given. Measured data on the melting and boiling temperatures of lithium, sodium, potassium, rubidium and caesium are summarised. Also measured critical point data for the same five alkali metals are presented, and discussed. (U.K.)

Comparative analysis of the possibility of applying low-melting metals with the capillary-porous system in tokamak conditions

Energy Technology Data Exchange (ETDEWEB)

Lyublinski, I. E., E-mail: lyublinski@yandex.ru; Vertkov, A. V., E-mail: avertkov@yandex.ru; Semenov, V. V., E-mail: darkfenix2006@mail.ru [OAO Krasnaya Zvezda (Russian Federation)

2016-12-15

The use of capillary-porous systems (CPSs) with liquid Li, Ga, and Sn is considered as an alternative for solving the problem of creating plasma-facing elements (PFEs) of the fusion neutron source (FNS) and the DEMO-type reactor. The main advantages of CPSs with liquid metal compared with hard materials are their stability with respect to the degradation of properties in tokamak conditions and capability of surface self-restoration. The evaluation of applicability of liquid metals is performed on the basis of the analysis of their physical and chemical properties, the interaction with the tokamak plasma, and constructive and process features of in-vessel elements with CPSs implementing the application of these metals in a tokamak. It is shown that the upper limit of the PFE working temperature for all low-melting metals under consideration lies in the range of 550–600°Ð¡. The decisive factor for PFEs with Li is the limitation on the admissible atomic flux into plasma, while for those with Ga and Sn it is the corrosion resistance of construction materials. The upper limit of thermal loads in the steady-state operating mode for the considered promising PFE design with the use of Li, Ga, and Sn is close to 18–20 MW/m{sup 2}. It is seen from the analysis that the use of metals with a low equilibrium vapor pressure of (Ga, Sn) gives no gain in extension of the region of admissible working temperatures of PFEs. However, with respect to the totality of properties, the possibility of implementing the self-restoration and stabilization effect of the liquid surface, the influence on the plasma discharge parameters, and the ability to protect the PFE surface in conditions of plasma perturbations and disruption, lithium is the most attractive liquid metal to create CPS-based PFEs for the tokamak.

Effect of Low-Melting Metals (Pb, Bi, Cd, In) on the Structure, Phase Composition, and Properties of Casting Al-5% Si-4% Cu Alloy

Science.gov (United States)

Yakovleva, A. O.; Belov, N. A.; Bazlova, T. A.; Shkalei, I. V.

2018-01-01

The effect of low-melting metals (Pb, Bi, Cd, In) on the structure, phase composition, and properties of the Al-5% Si-4% Cu alloy was studied using calculations. Polythermal sections have been reported, which show that the considered systems are characterized by the presence of liquid regions and monotectic reactions. The effect of low-melting metals on the microstructure and hardening of base alloy in the cast and heat-treated states has been studied.

Density Determination of Metallic Melts from Diffuse X-Ray Scattering

Science.gov (United States)

Brauser, N.; Davis, A.; Greenberg, E.; Prakapenka, V. B.; Campbell, A.

2017-12-01

Liquids comprise several important structural components of the deep Earth, for example, the present outer core and a hypothesized magma ocean early in Earth history. However, the physical properties of the constituent materials of these structures at high pressures and temperatures are less well constrained than their crystalline counterparts. Determination of the physical properties of these liquids can inform geophysical models of the composition and structure of the Earth, but methods for studying the physical properties of liquids at high pressure and temperatures are underdeveloped. One proposed method for direct determination of density of a melt requires analysis of the diffuse scattered X-ray signal of the liquid. Among the challenges to applying this technique to high-pressure melts within a laser heated diamond anvil cell are the low signal-to-noise ratio and overlapping diffraction peaks from the crystalline components of the sample assembly interfering with the diffuse scattering from the liquid. Recent advances in instrumentation at synchrotron X-ray sources have made this method more accessible for determination of density of melted material. In this work we present the technique and report the densities of three high-pressure melts of the FCC metals iron, nickel, and gold derived from diffuse scattered X-ray spectra collected from in situ laser-heated diamond anvil cell synchrotron experiments. The results are compared to densities derived from shock wave experiments.

Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.

1981-01-01

Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

Experiments with the low-melting indium-bismuth alloy system

International Nuclear Information System (INIS)

Krepski, R.P.

1992-01-01

The following is a laboratory experiment designed to create an interest in and to further understanding of materials science. The primary audience for this material is the junior high school or middle school science student having no previous familiarity with the material, other than some knowledge of temperature and the concepts of atoms, elements, compounds, and chemical reactions. The objective of the experiment is to investigate the indium-bismuth alloy system. Near the eutectic composition, the liquidus is well below the boiling point of water, allowing simple, minimal hazard casting experiments. Such phenomena as metal oxidation, formation of intermetallic compound crystals, and an unusual volume increase during solidification could all be directly observed. A key concept for students to absorb is that properties of an alloy (melting point, mechanical behavior) may not correlate with simple interpolation of properties of the pure components. Discussion of other low melting metals and alloys leads to consideration of environmental and toxicity issues, as well as providing some historical context. Wetting behavior can also be explored

Low-temperature thermal properties of yttrium and lutetium dodecaborides

International Nuclear Information System (INIS)

Czopnik, A; Shitsevalova, N; Pluzhnikov, V; Krivchikov, A; Paderno, Yu; Onuki, Y

2005-01-01

The heat capacity (C p ) and dilatation (α) of YB 12 and LuB 12 are studied. C p of the zone-melted YB 12 tricrystal is measured in the range 2.5-70 K, of the zone-melted LuB 12 single crystal in the range 0.6-70 K, and of the LuB 12 powder sample in the range 4.3-300 K; α of the zone-melted YB 12 tricrystal and LuB 12 single crystals is measured in the range 5-200 K. At low temperatures a negative thermal expansion (NTE) is revealed for both compounds: for YB 12 at 50-70 K, for LuB 12 at 10-20 K and 60-130 K. Their high-temperature NTE is a consequence of nearly non-interacting freely oscillating metal ions (Einstein oscillators) in cavities of a simple cubic rigid Debye lattice formed by B 12 cage units. The Einstein temperatures are ∼254 and ∼164 K, and the Debye temperatures are ∼1040 K and ∼1190 K for YB 12 and LuB 12 respectively. The LuB 12 low-temperature NTE is connected with an induced low-energy defect mode. The YB 12 superconducting transition has not been detected up to 2.5 K

Structure of polyvalent metal halide melts

International Nuclear Information System (INIS)

Tosi, M.P.

1990-12-01

A short review is given of recent progress in determining and understanding the structure of molten halide salts involving polyvalent metal ions. It covers the following three main topics: (i) melting mechanisms and types of liquid structure for pure polyvalent-metal chlorides; (ii) geometry and stability of local coordination for polyvalent metal ions in molten mixtures of their halides with alkali halides; and (iii) structure breaking and electron localization on addition of metal to the melt. (author). 28 refs, 3 figs, 1 tab

Next generation non-vacuum, maskless, low temperature nanoparticle ink laser digital direct metal patterning for a large area flexible electronics.

Science.gov (United States)

Yeo, Junyeob; Hong, Sukjoon; Lee, Daehoo; Hotz, Nico; Lee, Ming-Tsang; Grigoropoulos, Costas P; Ko, Seung Hwan

2012-01-01

Flexible electronics opened a new class of future electronics. The foldable, light and durable nature of flexible electronics allows vast flexibility in applications such as display, energy devices and mobile electronics. Even though conventional electronics fabrication methods are well developed for rigid substrates, direct application or slight modification of conventional processes for flexible electronics fabrication cannot work. The future flexible electronics fabrication requires totally new low-temperature process development optimized for flexible substrate and it should be based on new material too. Here we present a simple approach to developing a flexible electronics fabrication without using conventional vacuum deposition and photolithography. We found that direct metal patterning based on laser-induced local melting of metal nanoparticle ink is a promising low-temperature alternative to vacuum deposition- and photolithography-based conventional metal patterning processes. The "digital" nature of the proposed direct metal patterning process removes the need for expensive photomask and allows easy design modification and short turnaround time. This new process can be extremely useful for current small-volume, large-variety manufacturing paradigms. Besides, simple, scalable, fast and low-temperature processes can lead to cost-effective fabrication methods on a large-area polymer substrate. The developed process was successfully applied to demonstrate high-quality Ag patterning (2.1 µΩ·cm) and high-performance flexible organic field effect transistor arrays.

Next generation non-vacuum, maskless, low temperature nanoparticle ink laser digital direct metal patterning for a large area flexible electronics.

Directory of Open Access Journals (Sweden)

Junyeob Yeo

Full Text Available Flexible electronics opened a new class of future electronics. The foldable, light and durable nature of flexible electronics allows vast flexibility in applications such as display, energy devices and mobile electronics. Even though conventional electronics fabrication methods are well developed for rigid substrates, direct application or slight modification of conventional processes for flexible electronics fabrication cannot work. The future flexible electronics fabrication requires totally new low-temperature process development optimized for flexible substrate and it should be based on new material too. Here we present a simple approach to developing a flexible electronics fabrication without using conventional vacuum deposition and photolithography. We found that direct metal patterning based on laser-induced local melting of metal nanoparticle ink is a promising low-temperature alternative to vacuum deposition- and photolithography-based conventional metal patterning processes. The "digital" nature of the proposed direct metal patterning process removes the need for expensive photomask and allows easy design modification and short turnaround time. This new process can be extremely useful for current small-volume, large-variety manufacturing paradigms. Besides, simple, scalable, fast and low-temperature processes can lead to cost-effective fabrication methods on a large-area polymer substrate. The developed process was successfully applied to demonstrate high-quality Ag patterning (2.1 µΩ·cm and high-performance flexible organic field effect transistor arrays.

Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

Energy Technology Data Exchange (ETDEWEB)

Wang, Huajun [School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401 (China); Chen, Zhihao [Faculty of Engineering, Yokohama National University, Hodogaya, Yokohama 240-8501 (Japan)

2009-01-15

Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system. (author)

Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

Energy Technology Data Exchange (ETDEWEB)

Wang Huajun [School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401 (China)], E-mail: huajunwang@126.com; Chen Zhihao [Faculty of Engineering, Yokohama National University, Hodogaya, Yokohama 240-8501 (Japan)

2009-01-15

Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system.

Study of critical free-area ratio during the snow-melting process on pavement using low-temperature heating fluids

International Nuclear Information System (INIS)

Wang Huajun; Chen Zhihao

2009-01-01

Critical free-area ratio (CFR) is an interesting phenomenon during the snow-melting process on pavement using low-temperature heating fluids such as geothermal tail water and industrial waste water. This paper is performed to further investigate the mechanism of CFR and its influencing factors. A simplified theoretical model is presented to describe the heat and mass transfer process on pavement. Especially the variation of thermal properties and the capillary effect of snow layer are considered. Numerical computation shows that the above theoretical model is effective for the prediction of CFR during the snow-melting process. Furthermore, the mechanism of CFR is clarified in detail. CFR is independent of the layout of hydronic pipes, the fluid temperature, the idling time, and weather conditions. It is both the non-uniform temperature distribution and complicated porous structure of snow layer that lead to the occurrence of CFR. Besides, the influences of operation parameters including the fluid temperature, the idling time, the pipe spacing and buried depths on snow melting are analyzed, which are helpful for the next optimal design of snow-melting system

Dynamics of a metal overlayer on metallic substrates: High temperature effects

International Nuclear Information System (INIS)

Rahman, T.S.; Black, J.E.; Tian, Zeng Ju

1992-01-01

We have explored the structure and the dynamics of a bimetallic system consisting of a hexagonal (almost) overlayer of Ag on a square lattice (Ni(100) and Cu(100)), as a function of the surface temperature. In each case the structure is ''nearly'' incommensurate giving rise to a low frequency Goldstone mode. Also, the overlayer atoms slosh back and forth over the substrate in a corrugated fashion. The calculated dispersion of the Ag/metal vertical mode, at room temperature, is in excellent agreement with experimental data. At higher temperatures floater atoms appear on top of the overlayer displaying a variety of cluster formations and also exchanges with the substrate atoms leading to surface disordering, interdiffusion and melting

Plasma arc melting of titanium-tantalum alloys

International Nuclear Information System (INIS)

Dunn, P.; Patterson, R.A.; Haun, R.

1994-01-01

Los Alamos has several applications for high temperature, oxidation and liquid-metal corrosion resistant materials. Further, materials property constraints are dictated by a requirement to maintain low density; e.g., less than the density of stainless steel. Liquid metal compatibility and density requirements have driven the research toward the Ti-Ta system with an upper bound of 60 wt% Ta-40 wt% Ti. Initial melting of these materials was performed in a small button arc melter with several hundred grams of material; however, ingot quantities were soon needed. But, refractory metal alloys whose constituents possess very dissimilar densities, melting temperatures and vapor pressures pose significant difficulty and require specialized melting practices. The Ti-Ta alloys fall into this category with the density of tantalum 16.5 g/cc and that of titanium 4.5 g/cc. Melting is further complicated by the high melting point of Ta(3020 C) and the relatively low boiling point of Ti(3287 C). Previous electron beam melting experience with these materials resulted, in extensive vaporization of the titanium and poor chemical homogeneity. Vacuum arc remelting(VAR) was considered as a melting candidate and discarded due to density and vapor pressure issues associated with electron beam. Plasma arc melting offered the ability to supply a cover gas to deal with vapor pressure issues as well as solidification control to help with macrosegregation in the melt and has successfully produced high quality ingots of the Ti-Ta alloys

Low temperature sensitization behavior in the weld metal of austenitic stainless steel. Study on low temperature sensitization in weldments of austenitic stainless steels and its improvement by laser surface melting treatment. 1

International Nuclear Information System (INIS)

Mori, Hiroaki; Nishimoto, Kazutoshi; Nakao, Yoshikuni

1996-01-01

Low temperature sensitization (LTS) behavior in the weld metal of Type308 stainless steel was investigated in this study. Three kinds of Type308 stainless steels, of which carbon contents were 0.04%, 0.06% and 0.08%, were used for this study. TIG welding method was adopted to make the weld metals. Weld metals were subjected to the sensitizing heat treatment in the temperature range between 773 K and 1073 K. The degree of sensitization were examined by the EPR method and the Strauss test. Chromium carbide was absorbed to precipitate at δ/γ grain boundaries in the as-welded weld metals Corrosion test results have shown that the higher carbon content in the weld metal is, the earlier sensitization yields in it. Sensitization in weld metals is found to occur faster than in those solution heat-treated at 1273 K prior to sensitizing heat-treatment. This fact suggests that preexisted chromium carbides have an effect to accelerate sensitization. That is, it is apparent that LTS phenomenon occur even in the weld metal. Moreover, sensitization in the weld metal has occurred in much shorter time than in HAZ, which is attributed to the preferential precipitation of chromium carbide at δ/γ grain boundaries in the weld metals. (author)

High-temperature oxidation of tungsten covered by layer of glass-enamel melt

International Nuclear Information System (INIS)

Vasnetsova, V.B.; Shardakov, N.T.; Kudyakov, V.Ya.; Deryabin, V.A.

1997-01-01

Corrosion losses of tungsten covered by the layer of glass-enamel melt were determined at 800, 850, 900, 950 deg C. It is shown that the rate of high-temperature oxidation of tungsten decreases after application of glass-enamel melt on its surface. This is probably conditioned by reduction of area of metal interaction with oxidizing atmosphere

Low-temperature embrittlement and fracture of metals with different crystal lattices – Dislocation mechanisms

Directory of Open Access Journals (Sweden)

V.M. Chernov

2016-12-01

Full Text Available The state of a low-temperature embrittlement (cold brittleness and dislocation mechanisms for formation of the temperature of a ductile-brittle transition and brittle fracture of metals (mono- and polycrystals with various crystal lattices (BCC, FCC, HCP are considered. The conditions for their formation connected with a stress-deformed state and strength (low temperature yield strength as well as the fracture breaking stress and mobility of dislocations in the top of a crack of the fractured metal are determined. These conditions can be met for BCC and some HCP metals in the initial state (without irradiation and after a low-temperature damaging (neutron irradiation. These conditions are not met for FCC and many HCP metals. In the process of the damaging (neutron irradiation such conditions are not met also and the state of low-temperature embrittlement of metals is absent (suppressed due to arising various radiation dynamic processes, which increase the mobility of dislocations and worsen the strength characteristics.

Low temperature incineration of mixed wastes using bulk metal oxide catalysts

International Nuclear Information System (INIS)

Gordon, M.J.; Gaur, S.; Kelkar, S.; Baldwin, R.M.

1996-01-01

Volume reduction of low-level mixed wastes from former nuclear weapons facilities is a significant environmental problem. Processing of these materials presents unique scientific and engineering problems due to the presence of minute quantities of radionuclides which must be contained and concentrated for later safe disposal. Low-temperature catalytic incineration is one option that has been utilized at the Rocky Flats facility for this purpose. This paper presents results of research regarding evaluation of bulk metal oxides as catalysts for low-temperature incineration of carbonaceous residues which are typical by-products of fluidized bed combustion of mixed wastes under oxygen-lean conditions. A series of 14 metal oxides were screened in a thermogravimetric analyzer, using on-line mass spectrometry for speciation of reaction product gases. Catalyst evaluation criteria focused on the thermal-redox activity of the metals using both carbon black and PVC char as surrogate waste materials. Results indicated that metal oxides which were P-type semiconductor materials were suitable as catalysts for this application. Oxides of cobalt, molybdenum, vanadium, and manganese were found to be particularly stable and active catalysts under conditions specific to this process (T<650C, low oxygen partial pressures). Bench-scale evaluation of these metal oxides with respect to stability to chlorine (HCl) attack was carried out at 550C using a TG/MS system. Cobalt oxide was found to be resistant to metal loss in a HCl/He gaseous environment while metal loss from Mo, Mn, and V-based catalysts was moderate to severe. XRD and SEM/EDX analysis of spent Co catalysts indicated the formation of non-stoichiometric cobalt chlorides. Regeneration of chlorinated cobalt was found to successfully restore the low-temperature combustion activity to that of the fresh metal oxide

Decontamination of transuranic contaminated metals by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

1983-01-01

Melt refining of transuranic contaminated metals is a possible decontamination process with the potential advantages of producing metal for reuse and of simplifying chemical analyses. By routinely achieving the 10 nCi/g( about0.1ppm) level by melt refining, scrap metal can be removed from the transuranic waste category. (To demonstrate the effectiveness of this melt refining process, mild steel, stainless steel, nickel, and copper were contaminated with 500 ppm (μg/g) PuO 2 and melted with various fluxes. The solidified slags and metals were analyzed for their plutonium contents, and corresponding partition ratios for plutonium were calculated. Some metals were double refined in order to study the effect of secondary slag treatment. The initial weight of the slags was also varied to investigate the effect of slag weight on the degree of plutonium removal. In general, all four metals could be decontaminated below 1 ppm (μg/g) Pu ( about100 nCi/g) by a single slag treatment. Doubling the slag weight did not improve decontamination significantly; however, double slag treatment using 5 wt.% slag did decontaminate the metals to below 0.1 ppm (μg/g) Pu (10 nCi/g).)

Melting in trivalent metal chlorides

International Nuclear Information System (INIS)

Saboungi, M.L.; Price, D.L.; Scamehorn, C.; Tosi, M.P.

1990-11-01

We report a neutron diffraction study of the liquid structure of YCl 3 and combine the structural data with macroscopic melting and transport data to contrast the behaviour of this molten salt with those of SrCl 2 , ZnCl 2 and AlCl 3 as prototypes of different melting mechanisms for ionic materials. A novel melting mechanism for trivalent metal chlorides, leading to a loose disordered network of edge-sharing octahedral units in the liquid phase, is thereby established. The various melting behaviours are related to bonding character with the help of Pettifor's phenomenological chemical scale. (author). 25 refs, 4 figs, 3 tabs

High temperature (salt melt) corrosion tests with ceramic-coated steel

Energy Technology Data Exchange (ETDEWEB)

Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

2015-06-01

Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

Room-Temperature Synthesis of Transition Metal Clusters and Main Group Polycations from Ionic Liquids

OpenAIRE

Ahmed, Ejaz

2011-01-01

Main group polycations and transition metal clusters had traditionally been synthesized via high-temperature routes by performing reactions in melts or by CTR, at room-temperature or lower temperature by using so-called superacid solvents, and at room-temperature in benzene–GaX3 media. Considering the major problems associated with higher temperature routes (e.g. long annealing time, risk of product decomposition, and low yield) and taking into account the toxicity of benzene and liquid SO2 i...

Methods for Melting Temperature Calculation

Science.gov (United States)

Hong, Qi-Jun

Melting temperature calculation has important applications in the theoretical study of phase diagrams and computational materials screenings. In this thesis, we present two new methods, i.e., the improved Widom's particle insertion method and the small-cell coexistence method, which we developed in order to capture melting temperatures both accurately and quickly. We propose a scheme that drastically improves the efficiency of Widom's particle insertion method by efficiently sampling cavities while calculating the integrals providing the chemical potentials of a physical system. This idea enables us to calculate chemical potentials of liquids directly from first-principles without the help of any reference system, which is necessary in the commonly used thermodynamic integration method. As an example, we apply our scheme, combined with the density functional formalism, to the calculation of the chemical potential of liquid copper. The calculated chemical potential is further used to locate the melting temperature. The calculated results closely agree with experiments. We propose the small-cell coexistence method based on the statistical analysis of small-size coexistence MD simulations. It eliminates the risk of a metastable superheated solid in the fast-heating method, while also significantly reducing the computer cost relative to the traditional large-scale coexistence method. Using empirical potentials, we validate the method and systematically study the finite-size effect on the calculated melting points. The method converges to the exact result in the limit of a large system size. An accuracy within 100 K in melting temperature is usually achieved when the simulation contains more than 100 atoms. DFT examples of Tantalum, high-pressure Sodium, and ionic material NaCl are shown to demonstrate the accuracy and flexibility of the method in its practical applications. The method serves as a promising approach for large-scale automated material screening in which

Melt processed high-temperature superconductors

CERN Document Server

1993-01-01

The achievement of large critical currents is critical to the applications of high-temperature superconductors. Recent developments have shown that melt processing is suitable for producing high J c oxide superconductors. Using magnetic forces between such high J c oxide superconductors and magnets, a person could be levitated.This book has grown largely out of research works on melt processing of high-temperature superconductors conducted at ISTEC Superconductivity Research Laboratory. The chapters build on melt processing, microstructural characterization, fundamentals of flux pinning, criti

Study on technology for manufacturing alloy (lead-tin-bismuth-cadmium) having low melting temperature (≤ 80 deg C) used to shield radioactive rays for treating cancer

International Nuclear Information System (INIS)

Ngo Xuan Hung; Pham Duc Thai; Nguyen The Khanh; Vu Quang Chat; Nguyen Huu Quyet

2007-01-01

Up to now, hospitals in Vietnam have mostly imported radioactive equipments from America, German, France, England to treat cancer. Accompany with those equipments, alloy, namely Cyroben having low melting temperature (≤ 80 o C) is used to cover patients good tissues in order to protect them against harmful rays and help radioactive rays get through the cast hole to kill cancer cells. This project is carried out for determining chemical compositions and melting temperatures of researched alloy to create alloy having low melting temperature (≤ 80 o C) to meet demand for treating cancer in Vietnam. (author)

Melt-drop technique for the production of high-purity metal powder

International Nuclear Information System (INIS)

Aldinger, F.; Linck, E.; Claussen, N.

1977-01-01

The production of high-purity powders of metals and alloys such as beryllium, titanium alloys, or superalloys is a problem. Oxidation of these materials cannot be avoided. Oxidation occurs in inert gases and even in reducing atmospheres when any gas impurities are present. Therefore, the powder production of these materials has to be performed either in high vacuum or at least in a static atmosphere of inert gas purified immediately before coming into contact with the disintegrating material. These requirements are very well met by the melt-drop technique presented in this paper, especially for coarse powders which must not necessarily be cold-workable. This is true, for example, for superalloys where high-temperature applications require large grain sizes; or in titanium alloys because the final microstructure will be achieved by a thermomechanical treatment. In the case of beryllium and beryllium alloys, where grain sizes <5 μm are desired, further milling is necessary. But the melt-drop technique offers a simple and clean method directly from the purifying process of vacuum melting. In melt-drop processes a liquid metal flows through a nozzle at the bottom of a crucible or the melt is just poured through a sieve. The theory of disintegration of a liquid jet into droplets, dates back to the 19th century. More recent investigations attempted to produce uniformly sized droplets by applying a capillary wave of given wave length to the jet. But this has been done only with non-metallic materials. Evidence is presented to prove the theory and show that this concept is applicable to the production of metal powders with controlled particle size

Elaboration in the area of low temperature chlorination of rare-metal crude ore

International Nuclear Information System (INIS)

Mirsaidov, U.M.

2002-01-01

The chemical base of low temperature chlorination of rare-metal crude ore was elaborated. The chemical nature of chlorination process which pass at low temperature was decoded and scientifically elaborated

Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

1981-04-01

Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage

Ash behavior and de-fluidization in low temperature circulating fluidized bed biomass gasifier

DEFF Research Database (Denmark)

Narayan, Vikas

ensures that high-alkali biomass fuels can be used without risks of bed de-fluidization. This thesis aims to understand the behavior of alkali metals and ash in the LTCFB system. The thesis work involved measurements made on bed material and product gas dust samples on a 100kW LTCFB gasifier placed......Biomass is increasingly used as a fuel for power generation. Herbaceous fuels however, contain high amounts of alkali metals which get volatilized at high temperatures and forms salts with low melting points and thus condense on pipelines, reactor surfaces and may cause de-fluidization. A Low......-Temperature Circulating Fluidized Bed System (LTCFB) gasifier allows pyrolysis and gasification of biomass to occur at low temperatures thereby improving the retention of alkali and other ash species within the system and minimizing the amount of ash species in the product gas. In addition, the low reactor temperature...

Saturation of cermets based on titanium carbide and diboride by metal melts

International Nuclear Information System (INIS)

Kitsaj, A.A.; Tsyganova, T.V.; Ordan'yan, S.S.

1985-01-01

Different sintered composites - TiC-Ni(Mo), TiC-Fe (Ni), TiB 2 -Fe (Mo) are studied for their interaction in contact with metal melts at the temperature of liquid phase existence in the cermet. Due to structural and physicochemical similarity of cermets the processes occuring with contact interaction are identical: additional quantity of liquid is imbibed into the cermet resulting in reconstruction of the solid phase frame and volumetric growth of the specimen. Elongation of the specimens permits concluding that the intensity of the solid phase (frame) reconstruction process in the cermet TiC-Fe (Ni) is lower than in TiC-Ni (Mo) and TiB 2 -Fe (Mo) systems. In the TiC-Fe (Ni) cermet it causes prevalence of the processes of diffusional levellng for compositions of the metal-binder and contacting metal over the process of laminar flow of the melt into the specimen. Choosing the composite components it is possible to control intensity of the cermet saturation by the additional quantity of the melt and distribution of the liquid phase in the article volume

APPARATUS FOR MELTING AND POURING METAL

Science.gov (United States)

Harris, F.A.

1958-02-25

This patent relates to a crucible for melting and pouring a metal under controlled atmospheric conditions. The crucible has a frangible plug in the bottom and a retaining device to prevent the entrance of the broken portions of the plug into the mold without interfering with the flow of the melt. After the charge has been melted, a knockout rod is lowered through the charge and forced against the frangible plug sufficiently to break off the closure disk along a previously scored line. The disk drops onto a retaining grid large enough to permit the flow of metal around the disk and into the mold below. Thts arrangement elimnates the entry of broken portions of the plug into the mold, thereby elimnating a common cause of imperfect castings.

Continuum model of tensile fracture of metal melts and its application to a problem of high-current electron irradiation of metals

International Nuclear Information System (INIS)

Mayer, Alexander E.; Mayer, Polina N.

2015-01-01

A continuum model of the metal melt fracture is formulated on the basis of the continuum mechanics and theory of metastable liquid. A character of temperature and strain rate dependences of the tensile strength that is predicted by the continuum model is verified, and parameters of the model are fitted with the use of the results of the molecular dynamics simulations for ultra-high strain rates (≥1–10/ns). A comparison with experimental data from literature is also presented for Al and Ni melts. Using the continuum model, the dynamic tensile strength of initially uniform melts of Al, Cu, Ni, Fe, Ti, and Pb within a wide range of strain rates (from 1–10/ms to 100/ns) and temperatures (from melting temperature up to 70–80% of critical temperature) is calculated. The model is applied to numerical investigation of a problem of the high-current electron irradiation of Al, Cu, and Fe targets

Universal viscosity growth in metallic melts at megabar pressures: the vitreous state of the Earth's inner core

International Nuclear Information System (INIS)

Brazhkin, Vadim V; Lyapin, A G

2000-01-01

Experimental data on and theoretical models for the viscosity of various types of liquids and melts under pressure are reviewed. Experimentally, the least studied melts are those of metals, whose viscosity is considered to be virtually constant along the melting curve. The authors' new approach to the viscosity of melts involves the measurement of the grain size in solidified samples. Measurements on liquid metals at pressures up to 10 GPa using this method show, contrary to the empirical approach, that the melt viscosity grows considerably along the melting curves. Based on the experimental data and on the critical analysis of current theories, a hypothesis of a universal viscosity behavior is introduced for liquids under pressure. Extrapolating the liquid iron results to the pressures and temperatures at the Earth's core reveals that the Earth's outer core is a very viscous melt with viscosity values ranging from 10 2 Pa s to 10 11 Pa s depending on the depth. The Earth's inner core is presumably an ultraviscous (>10 11 Pa s) glass-like liquid - in disagreement with the current idea of a crystalline inner core. The notion of the highly viscous interior of celestial bodies sheds light on many mysteries of planetary geophysics and astronomy. From the analysis of the pressure variation of the melting and glass-transition temperatures, an entirely new concept of a stable metallic vitreous state arises, calling for further experimental and theoretical study. (reviews of topical problems)

Low temperature dissolution flowsheet for plutonium metal

Energy Technology Data Exchange (ETDEWEB)

Daniel, W. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Almond, P. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Rudisill, T. S. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-05-01

The H-Canyon flowsheet used to dissolve Pu metal for PuO₂ production utilizes boiling HNO₃. SRNL was requested to develop a complementary dissolution flowsheet at two reduced temperature ranges. The dissolution and H₂ generation rates of Pu metal were investigated using a dissolving solution at ambient temperature (20-30 °C) and for an intermediate temperature of 50-60 °C. Additionally, the testing included an investigation of the dissolution rates and characterization of the off-gas generated from the ambient temperature dissolution of carbon steel cans and the nylon bags that contain the Pu metal when charged to the dissolver.

On Thermocapillary Mechanism of Spatial Separation of Metal Melts

Science.gov (United States)

Demin, V. A.; Mizev, A. I.; Petukhov, M. I.

2018-02-01

Theoretical research has been devoted to the study of binary metal melts behavior in a thin capillary. Earlier it has been found experimentally that unusually significant and quick redistribution of melts components takes place along capillary after the cooling. Numerical simulation of concentration-induced convection has been carried out to explain these experimental data. Two-component melt of both liquid metals filling vertical thin capillary with non-uniform temperature distribution on the boundaries is considered. It is assumed that the condition of absolute non-wetting is valid on the sidewalls. Because of this effect there is a free surface on vertical boundaries, where thermocapillary force is appeared due to the external longitudinal temperature gradient. It makes to move liquid elements at a big distance, compared with axial size of capillary. Effects of adsorption-desorption on the surface, thermal and concentration-capillary forces, convective motion in a volume and diffusion generate the large-scale circulation. This process includes the admixture carrying-out on the surface in the more hot higher part of the channel, its following transfer down along the boundary due to the thermocapillary force and its return in the volume over the desorption in the lower part of capillary. Intensity of motion and processes of adsorption-desorption on the free boundary have the decisive influence upon the formation of concentration fields and speed of components redistribution. Thus, one of the possible mechanisms of longitudinal division on components of liquid binary mixtures in thin channels has been demonstrated.

Melting-decontamination method for radioactive contaminated metals

International Nuclear Information System (INIS)

Uda, Tatsuhiko; Tsuchiya, Hiroyuki; Miura, Noboru; Iba, Hajime.

1985-01-01

Purpose: To eliminate uranium components remaining in metals even after the uranium-contaminated metals are melted. Method: Metal wastes contaminated with actinide element or its compound as nuclear fuel substance are melted in a crucible. Molten metals are fallen through a filter disposed at the bottom of the crucible into another receiving crucible. Uranium compounds are still left in the molten metal fallen in the receiving crucible. The residual uranium compounds are concentrated by utilizing the principle of the zone-refining process. That is, a displaceable local-heating heater is disposed to the receiving crucible, by which metals once solidified in the receiving crucible is again heated locally to transfer from solid to molten phase in a quasi-equibilized manner. In this way, by eliminating the end of the metal rod at which the uranium is segregated, the contaminating coefficient can be improved. (Ikeda, J.)

Model of fracture of metal melts and the strength of melts under dynamic conditions

International Nuclear Information System (INIS)

Mayer, P. N.; Mayer, A. E.

2015-01-01

The development of a continuum model of deformation and fracture of melts is needed for the description of the behavior of metals in extreme states, in particular, under high-current electron and ultrashort laser irradiation. The model proposed includes the equations of mechanics of a two-phase continuum and the equations of the kinetics of phase transitions. The change (exchange) of the volumes of dispersed and carrier phases and of the number of dispersed particles is described, and the energy and mass exchange between the phases due to phase transitions is taken into account. Molecular dynamic (MD) calculations are carried out with the use of the LAMMPS program. The continuum model is verified by MD, computational, and experimental data. The strength of aluminum, copper, and nickel is determined at various temperatures and strain rates. It is shown that an increase in the strain rate leads to an increase in the strength of a liquid metal, while an increase in temperature leads to a decrease in its strength

Model of fracture of metal melts and the strength of melts under dynamic conditions

Energy Technology Data Exchange (ETDEWEB)

Mayer, P. N., E-mail: polina.nik@mail.ru; Mayer, A. E., E-mail: mayer@csu.ru [Chelyabinsk State University (Russian Federation)

2015-07-15

The development of a continuum model of deformation and fracture of melts is needed for the description of the behavior of metals in extreme states, in particular, under high-current electron and ultrashort laser irradiation. The model proposed includes the equations of mechanics of a two-phase continuum and the equations of the kinetics of phase transitions. The change (exchange) of the volumes of dispersed and carrier phases and of the number of dispersed particles is described, and the energy and mass exchange between the phases due to phase transitions is taken into account. Molecular dynamic (MD) calculations are carried out with the use of the LAMMPS program. The continuum model is verified by MD, computational, and experimental data. The strength of aluminum, copper, and nickel is determined at various temperatures and strain rates. It is shown that an increase in the strain rate leads to an increase in the strength of a liquid metal, while an increase in temperature leads to a decrease in its strength.

Specific heat measurements on metals up to their melting point; Mesure de la chaleur specifique des metaux jusqu'a leur temperature de fusion

Energy Technology Data Exchange (ETDEWEB)

Affortit, Ch [Commissariat a l' Energie Atomique, Fontenay-aux-Roses (France). Centre d' Etudes Nucleaires

1967-07-15

We have built an apparatus to measure the specific heat of metal up to the melting point. The method is the pulse-heating method, where the specimen is heated very rapidly (1/10 s) from room temperature to the melting point by a very intense d.c. current (1000 A). The simultaneous measurements of intensity, voltage and temperature in the specimen allows a calculation of the specific heat. We have obtained good results for niobium, tungsten, tantalum and uranium. The accuracy is around 3 to 5 per cent and allows a measurement of the heat of formation of vacancies near the melting temperature. (author) [French] Nous avons construit un appareil permettant la mesure de la chaleur specifique des metaux jusqu'a leur temperature de fusion. La methode utilisee est la methode dite de chauffage instantane, L'echantillon est echauffe tres rapidement (1/10 s) de la temperature ambiante a la temperature de fusion par le passage d'un courant tres intense ({approx} 1000 A). L'enregistrement simultane de l'intensite du courant, de la difference de potentiel aux bornes de l'echantillon et de la temperature, permet de calculer la chaleur specifique. Nous avons obtenu de bons resultats pour le niobium, le tungstene tantale et l'uranium. La precision de la methode est de l'ordre de 3 a 5 pour cent et permet une mesure de la chaleur de formation des lacunes au voisinage de la fusion. (auteur)

Melting of Uranium Metal Powders with Residual Salts

International Nuclear Information System (INIS)

Jin-Mok Hur; Dae-Seung Kang; Chung-Seok Seo

2007-01-01

The Advanced Spent Fuel Conditioning Process (ACP) of the Korea Atomic Energy Research Institute focuses on the conditioning of Pressurized Water Reactor spent oxide nuclear fuel. After the oxide reduction step of the ACP, the resultant metal powders containing ∼ 30 wt% residual LiCl-Li 2 O should be melted for a consolidation of the fine metal powders. In this study, we investigated the melting behaviors of uranium metal powders considering the effects of a LiCl-Li 2 O residual salt. (authors)

Liquid structure and temperature invariance of sound velocity in supercooled Bi melt

International Nuclear Information System (INIS)

Emuna, M.; Mayo, M.; Makov, G.; Greenberg, Y.; Caspi, E. N.; Yahel, E.; Beuneu, B.

2014-01-01

Structural rearrangement of liquid Bi in the vicinity of the melting point has been proposed due to the unique temperature invariant sound velocity observed above the melting temperature, the low symmetry of Bi in the solid phase and the necessity of overheating to achieve supercooling. The existence of this structural rearrangement is examined by measurements on supercooled Bi. The sound velocity of liquid Bi was measured into the supercooled region to high accuracy and it was found to be invariant over a temperature range of ∼60°, from 35° above the melting point to ∼25° into the supercooled region. The structural origin of this phenomenon was explored by neutron diffraction structural measurements in the supercooled temperature range. These measurements indicate a continuous modification of the short range order in the melt. The structure of the liquid is analyzed within a quasi-crystalline model and is found to evolve continuously, similar to other known liquid pnictide systems. The results are discussed in the context of two competing hypotheses proposed to explain properties of liquid Bi near the melting: (i) liquid bismuth undergoes a structural rearrangement slightly above melting and (ii) liquid Bi exhibits a broad maximum in the sound velocity located incidentally at the melting temperature

Analytical model based on cohesive energy to indicate the edge and corner effects on melting temperature of metallic nanoparticles

International Nuclear Information System (INIS)

Shidpour, Reza; Hamid, Delavari H.; Vossoughi, M.

2010-01-01

Graphical abstract: The effect of edge and corner atoms of nanoparticle (solid line) cause melting temperature drops more compared to considering them as same as only surface atoms (dash line). This reduction is significant especially when the size of nanoparticle is below 10 nm. - Abstract: An analytical model based on cohesive energy has been conducted to study the effects of edge, corner, and inward surface relaxation as varying parameters on melting temperature of nanoparticles. It is shown that taking into account the edge and corner (EC) atoms of nanoparticle, causes to drop melting temperature more, when compared to consider them the same as only surface atoms. This reduction is significant especially when the size of nanoparticle is below 10 nm. The results are supported by available experimental results of tin, lead and gold melting temperature (T m ). Finally, it is shown that inward relaxation increases melting temperature slightly.

Melting and liquid structure of polyvalent metal halides

International Nuclear Information System (INIS)

Tosi, M.P.

1992-08-01

A short review is given of recent progress in determining and understanding liquid structure types and melting mechanisms for halides of polyvalent metals. The nature of the preferred local coordination for the polyvalent metal ion in the melt can usually be ascertained from data on liquid mixtures with halogen-donating alkali halides. The stability of these local coordination states and the connectivity that arises between them in the approach to the pure melt determines the character of its short-range and possible medium-range order. A broad classification of structural and melting behaviours can be given on the basis of measured melting parameters and transport coefficients for many compounds, in combination with the available diffraction data on the liquid structure of several compounds. Correlations have been shown to exist with a simple indicator of the nature of the chemical bond and also with appropriate parameters of ionic models, wherever the latter are usefully applicable for semiquantitative calculations of liquid structure. Consequences on the mechanisms for valence electron localization in solutions of metallic elements into strongly structured molten salts are also briefly discussed. (author). 46 refs, 4 figs, 2 tabs

Low temperature formation of electrode having electrically conductive metal oxide surface

Science.gov (United States)

Anders, Simone; Anders, Andre; Brown, Ian G.; McLarnon, Frank R.; Kong, Fanping

1998-01-01

A low temperature process is disclosed for forming metal suboxides on substrates by cathodic arc deposition by either controlling the pressure of the oxygen present in the deposition chamber, or by controlling the density of the metal flux, or by a combination of such adjustments, to thereby control the ratio of oxide to metal in the deposited metal suboxide coating. The density of the metal flux may, in turn, be adjusted by controlling the discharge current of the arc, by adjusting the pulse length (duration of on cycle) of the arc, and by adjusting the frequency of the arc, or any combination of these parameters. In a preferred embodiment, a low temperature process is disclosed for forming an electrically conductive metal suboxide, such as, for example, an electrically conductive suboxide of titanium, on an electrode surface, such as the surface of a nickel oxide electrode, by such cathodic arc deposition and control of the deposition parameters. In the preferred embodiment, the process results in a titanium suboxide-coated nickel oxide electrode exhibiting reduced parasitic evolution of oxygen during charging of a cell made using such an electrode as the positive electrode, as well as exhibiting high oxygen overpotential, resulting in suppression of oxygen evolution at the electrode at full charge of the cell.

On the nature of low temperature internal friction peaks in metallic glasses

Energy Technology Data Exchange (ETDEWEB)

Khonik, V.A. [State Pedagogical Univ., Voronezh (Russian Federation); Spivak, L.V. [State Univ., Perm (Russian Federation)

1996-01-01

Low temperature (30 < T < 300 K) internal friction in a metallic glass Ni{sub 60}Nb{sub 40} subjected to preliminary inhomogeneous deformation by cold rolling, homogeneous tensile deformation or electrolytic charging with hydrogen is investigated. Cold rolling or hydrogenation result in appearance of similar internal friction peaks and hysteresis damping. Homogeneous deformation has no influence on low temperature internal friction. The phenomenon of microplastic deformation during hydrogenation of weakly stressed samples is revealed. It is argued that microplastic deformation of metallic glasses during hydrogenation without external stress takes place too. Plastic flow both on cold rolling and hydrogenation occurs via formation and motion of dislocation-like defects which are the reason of the observed anelastic anomalies. It is concluded that low temperature internal friction peaks described in the literature for as-cast, cold deformed and hydrogenated samples have common dislocation-like origin.

1D/2D analyses of the lower head vessel in contact with high temperature melt

International Nuclear Information System (INIS)

Chang, Jong Eun; Cho, Jae Seon; Suh, Kune Y.; Chung, Chang H.

1998-01-01

One- and two-dimensional analyses were performed for the ceramic/metal melt and the vessel to interpret the temperature history of the outer surface of the vessel wall measured from typical Al 2 O 3 /Fe thermite melt tests LAVA (Lower-plenum Arrested Vessel Attack) spanning heatup and cooldown periods. The LAVA tests were conducted at the Korea Atomic Energy Research Institute (KAERI) during the process of high temperature molten material relocation from the delivery duct down into the water in the test vessel pressurized to 2.0 MPa. Both analyses demonstrated reasonable predictions of the temperature history of the LHV (Lower Head Vessel). The comparison sheds light on the thermal hydraulic and material behavior of the high temperature melt within the hemispherical vessel

Feasibility of re-melting NORM-contaminated scrap metal

Energy Technology Data Exchange (ETDEWEB)

Winters, S. J.; Smith, K. P.

1999-10-26

Naturally occurring radioactive materials (NORM) sometimes accumulate inside pieces of equipment associated with oil and gas production and processing activities. Typically, the NORM accumulates when radium that is present in solution in produced water precipitates out in scale and sludge deposits. Scrap equipment containing residual quantities of these NORM-bearing scales and sludges can present a waste management problem if the radium concentrations exceed regulatory limits or activate the alarms on radiation screening devices installed at most scrap metal recycling facilities. Although NORM-contaminated scrap metal currently is not disposed of by re-melting, this form of recycling could present a viable disposition option for this waste stream. Studies indicate that re-melting NORM-contaminated scrap metal is a viable recycling option from a risk-based perspective. However, a myriad of economic, regulatory, and policy issues have caused the recyclers to turn away virtually all radioactive scrap metal. Until these issues can be resolved, re-melting of the petroleum industry's NORM-impacted scrap metal is unlikely to be a widespread practice. This paper summarizes the issues associated with re-melting radioactive scrap so that the petroleum industry and its regulators will understand the obstacles. This paper was prepared as part of a report being prepared by the Interstate Oil and Gas Compact Commission's NORM Subcommittee.

Low-Frequency Internal Friction Study on the Structural Changes in Polymer Melts

International Nuclear Information System (INIS)

Xue-Bang, Wu; Qiao-Ling, Xu; Shu-Ying, Shang; Jia-Peng, Shui; Chang-Song, Liu; Zhen-Gang, Zhu

2008-01-01

With the help of the low-frequency internal friction method, we investigate the structural properties of polymer melts, such as amorphous polystyrene (PS), poly(methyl methacrylate) (PMMA), and semi-crystalline poly(ethylene oxide) (PEO). An obvious peak of relaxation type is found in each of the internal friction curves. The peak temperature T p follows the relation T p ≈ (1.15 – 1.18) T g for PS and PMMA melts, while it follows T p ≈ 1.22T m for PEO melt, with T g being the glass transition temperature and T m the melting temperature. Based on the analysis of the features of this peak, it is found that this peak is related to the liquid-liquid transition temperature T u of polymer melts. Mechanism of the liquid-liquid transition is suggested to be thermally-activated collective relaxation through cooperation. This finding may be helpful to understand the structural changes in polymer melts. In addition, the internal friction technique proves to be effective in studying dynamics in polymer melts

The calcium fluoride effect on properties of cryolite melts feasible for low-temperature production of aluminum and its alloys

Science.gov (United States)

Tkacheva, O.; Dedyukhin, A.; Redkin, A.; Zaikov, Yu.

2017-07-01

The CaF2 effect on the liquidus temperature, electrical conductivity and alumina solubility in the potassium-sodium and potassium-lithium cryolite melts with cryolite ratio (CR = (nKF+nMF)/nAlF3, M = Li, Na) 1.3 was studied. The liquidus temperature in the quisi-binary system [KF-LiF-AlF3]-CaF2 changes with the same manner as in the [KF-NaF-AlF3]-CaF2. The electrical conductivity in the KF-NaF-AlF3-CaF2 melt decreases with increasing the CaF2 content, but it slightly raises with the first small addition of CaF2 into the KF-LiF-AlF3-CaF2 melts, enriched with KF, which was explained by the increased K+ ions mobility due to their relatively low ionic potential. The contribution of the Li+ cations in conductivity of the KF-LiF-AlF3-CaF2 electrolyte is not noteworthy. The Al2O3 solubility in the KF-NaF-AlF3 electrolyte rises with the increasing KF content, but the opposite tendency is observed in the cryolite mixtures containing CaF2. The insoluble compounds - KCaAl2F9 or KCaF3 - formed in the molten mixtures containing potassium and calcium ions endorse the increase of the liquidus temperature. The calcium fluoride effect on the side ledge formation in the electrolytic cell during low-temperature aluminum electrolysis is discussed.

Shear-induced anisotropic plastic flow from body-centred-cubic tantalum before melting

Science.gov (United States)

Wu, Christine J.; Söderlind, Per; Glosli, James N.; Klepeis, John E.

2009-03-01

There are many structural and optical similarities between a liquid and a plastic flow. Thus, it is non-trivial to distinguish between them at high pressures and temperatures, and a detailed description of the transformation between these phenomena is crucial to our understanding of the melting of metals at high pressures. Here we report a shear-induced, partially disordered viscous plastic flow from body-centred-cubic tantalum under heating before it melts into a liquid. This thermally activated structural transformation produces a unique, one-dimensional structure analogous to a liquid crystal with the rheological characteristics of Bingham plastics. This mechanism is not specific to Ta and is expected to hold more generally for other metals. Remarkably, this transition is fully consistent with the previously reported anomalously low-temperature melting curve and thus offers a plausible resolution to a long-standing controversy about melting of metals under high pressures.

Liquid structure and melting of trivalent metal chlorides

International Nuclear Information System (INIS)

Tosi, M.P.; Pastore, G.; Saboungi, M.L.; Price, D.L.

1991-03-01

Many divalent and trivalent metal ions in stoichiometric liquid mixtures of their halides with alkali halides are fourfold or sixfold coordinated by halogens into relatively long-lived ''complexes''. The stability of these local coordination states and the connectivity that arises between them in the approach to the pure polyvalent metal halide melt determines the character of its short-range and possible intermediate-range order. The available evidence on local coordination in some 140 mixtures has been successfully classified by a structure sorting method based on Pettifor's chemical scale of the elements. Within the general phenomenological frame provided by structure sorting, main attention is given in this work to the liquid structure and melting mechanisms of trivalent metal chlorides. The liquid structure of YCl 3 is first discussed on the basis of neutron diffraction measurements and of calculations within a simple ionic model, and the melting mechanisms of YCl 3 and AlCl 3 , which are structurally isomorphous in the crystalline state, are contrasted. By appeal to macroscopic melting parameters and transport coefficients and to liquid structure data on SbCl 3 , it is proposed that the melting mechanisms of these salts may be classified into three main types in correlation with the character of the chemical bond. (author). 31 refs, 1 fig., 3 tabs

Can Nano-Particle Melt below the Melting Temperature of Its Free Surface Partner?

International Nuclear Information System (INIS)

Sui Xiao-Hong; Qin Shao-Jing; Wang Zong-Guo; Kang Kai; Wang Chui-Lin

2015-01-01

The phonon thermal contribution to the melting temperature of nano-particles is inspected. The discrete summation of phonon states and its corresponding integration form as an approximation for a nano-particle or for a bulk system have been analyzed. The discrete phonon energy levels of pure size effect and the wave-vector shifts of boundary conditions are investigated in detail. Unlike in macroscopic thermodynamics, the integration volume of zero-mode of phonon for a nano-particle is not zero, and it plays an important role in pure size effect and boundary condition effect. We find that a nano-particle will have a rising melting temperature due to purely finite size effect; a lower melting temperature bound exists for a nano-particle in various environments, and the melting temperature of a nano-particle with free boundary condition reaches this lower bound. We suggest an easy procedure to estimation the melting temperature, in which the zero-mode contribution will be excluded, and only several bulk quantities will be used as input. We would like to emphasize that the quantum effect of discrete energy levels in nano-particles, which is not present in early thermodynamic studies on finite size corrections to melting temperature in small systems, should be included in future researches. (condensed matter: structural, mechanical, and thermal properties)

On the nature of low temperature anomalies of metallic glass inelastic properties

International Nuclear Information System (INIS)

Spivak, L.V.; Khonik, V.A.

1997-01-01

Low-temperature (30 60 Nb 40 metallic glass (MG) exposed to the preliminary cold deformation via rolling, to high-temperature homogeneous deformation or to electrolytic hydrogen absorption were investigated. Conclusion is made that the published low-temperature peaks of the internal friction in quick-hardened cold-deformed or hydrogen absorbed MGs are of the common dislocation-like nature. Effect of 2 MeV electron irradiation on the temperature dependence of the internal friction and on the elasticity module of hydrogenated specimens was investigated, as well [ru

Precipitation of metal nitrides from chloride melts

International Nuclear Information System (INIS)

Slater, S.A.; Miller, W.E.; Willit, J.L.

1996-01-01

Precipitation of actinides, lanthanides, and fission products as nitrides from molten chloride melts is being investigated for use as a final cleanup step in treating radioactive salt wastes generated by electrometallurgical processing of spent nuclear fuel. The radioactive components (eg, fission products) need to be removed to reduce the volume of high-level waste that requires disposal. To extract the fission products from the salt, a nitride precipitation process is being developed. The salt waste is first contacted with a molten metal; after equilibrium is reached, a nitride is added to the metal phase. The insoluble nitrides can be recovered and converted to a borosilicate glass after air oxidation. For a bench-scale experimental setup, a crucible was designed to contact the salt and metal phases. Solubility tests were performed with candidate nitrides and metal nitrides for which there are no solubility data. Experiments were performed to assess feasibility of precipitation of metal nitrides from chloride melts

Magnetic properties of (misch metal, Nd-Fe-B melt-spun magnets

Directory of Open Access Journals (Sweden)

R. Li

2017-05-01

Full Text Available The effect of replacing Nd with misch metal (MM on magnetic properties and thermal stability has been investigated on melt-spun (Nd1-xMMx13.5Fe79.5B7 ribbons by varying x from 0 to 1. All of the alloys studied crystallize in the tetragonal 2:14:1 structure with single hard magnetic phase. Curie temperature (Tc, coercivity (Hcj, remanence magnetization (Br and maximum energy product ((BHmax all decrease with MM content. The melt-spun MM13.5Fe79.5B ribbons with high ratio of La and Ce exhibit high magnetic properties of Hcj = 8.2 kOe and (BHmax= 10.3 MGOe at room temperature. MM substitution also significantly strengthens the temperature stability of coercivity. The coercivities of the samples with x = 0.2 and even 0.4 exhibit large values close to that of Nd13.5Fe79.5B7 ribbons above 400 K.

Solvent Free Low-Melt Viscosity Imide Oligomers And Thermosetting Polyimide Composites

Science.gov (United States)

Chuang, CHun-Hua (Inventor)

2006-01-01

This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine' and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280" C. When the imide oligomer melt is cured at about 371 C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T(sub g)) equal to and above 310 C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280 C. (450-535 F) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343C (550-650 F) high temperature performance capability.

Low temperature study of micrometric powder of melted Fe50Mn10Al40 alloy

International Nuclear Information System (INIS)

Zamora, Ligia E.; Pérez Alcazar, G.A.; Tabares, J.A.; Romero, J.J.; Martinez, A.; Gonzalez, J.M.; Palomares, F.J.; Marco, J.F.

2012-01-01

Melted Fe 50 Mn 10 Al 40 alloy powder with particle size less than 40 μm was characterized at room temperature by XRD, SEM and XPS; and at low temperatures by Mössbauer spectrometry, ac susceptibility, and magnetization analysis. The results show that the sample is BCC ferromagnetic but with a big contribution of paramagnetic sites, and presents super-paramagnetic and re-entrant spin-glass phases with critical temperatures of 265 and 35 K, respectively. The presence of the different phases detected is due to the disordered character of the sample and the competitive magnetic interactions. The obtained values of the saturation magnetization and the coercive field as a function of temperature present a behavior which indicates a ferromagnetic phase. However, the behavior of the FC curve and that of the coercive field as a function of temperature suggest that the dipolar magnetic interaction between particles contributes to the internal magnetic field in the same way as was reported for nanoparticulate powders.

Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

Energy Technology Data Exchange (ETDEWEB)

Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

2016-06-01

Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

Strength versus temperature anomalies in metals

CERN Document Server

Fisher, D J

2015-01-01

Perhaps the best-known aspect of the behavior of metals, and indeed of most materials, is that they weaken with temperature. This weakening is however a problem in some applications. Only tungsten for instance, with its naturally high melting-point, was suitable for the manufacture of the filaments of incandescent light-bulbs. Even then, it was necessary to add oxide particles having a yethigher melting-point in order to prevent the weakening effect of grain-growth. These are alloys however which can be said to be weakened by heat, but nevertheless 'hang on' to enough strength to perform their

Influence of initial microstructure of aluminium alloy charge after its melting on the hard metal inherited structure

Directory of Open Access Journals (Sweden)

Г. О. Іванов

2016-07-01

Full Text Available Metal properties heredity in the chain- initial hard state > liquid state > final solidified state has always been interesting for metallurgists. It is known that after the primary melting of charge there occurs microheterogenеous non-equilibrium melt with crystal-like groups of atoms and disordered area in it. With increase in temperature the melt approaches the equilibrium microhomogeneous state. The aim of this work is to study the charge microstructure influence on melt fluidity in the light of quasi-crystal model of liquid structure. Influence of isothermal heating on fluidity of aluminium melt, smelted from fine-grained and coarse-grained charge has been investigated. It has been stated that for coarse-grained metal additional melting of crystallization «genes» takes place in 1,4-quick time, as compared to fine-grained. The coefficients of exponential function for our experimental data have been calculated. It has been stated that the exponent depends on the charge microstructure, and multiplier depends on the soaking temperature. On the basis of A. Einstein equation for the calculation of liquid viscosity from the known fraction of admixtures and clean liquid viscosity an analogical equation for fluidity and calculation of quasi-crystals volume share in the melt have been derived. It has been found that the charge grain size affects the speed of quasi-crystals additional melting in the melt. The reference amount of quasi-crystals at the initial moment of large- and fine-grained charge melting has been calculated from our metallographic, experimental and estimated data

A vapour bubble collapse model to describe the fragmentation of low-melting materials

International Nuclear Information System (INIS)

Benz, R.; Schober, P.

1977-11-01

By means of a model, the fragmentation of a hot melt of metal in consequence of collapsing vapour-bubbles is investigated. In particular the paper deals with the development of the physical model-ideas for calculation of the temperature of contact that adjusts between the temperature of the melt and the coolant, of the waiting-time until bubble-nucleation occurs and of the maximal obtainable vapour-bubble-radius in dependence of the coolant-temperature. After that follows the description of the computing-program belonging to this model and of the results of an extensive parameter-study. The study examined the influence of the temperature of melt and coolant, the melted mass, the nucleation-site-density, the average maximum bubble-radius, the duration of film-breakdown and the coefficient of heat-transition. The calculation of the process of fragmentation turns out to be according to expectation, whereas the duration of this process seems to be somewhat too long. The dependence of the surface-enlargement on the subcooling of the water-bath and the initial temperature of the melt is not yet reproduced satisfactorily by the model. The reasons for this are the temperature-increase of the water-bath as well as the fact that the coupling of heat-flux-density and nucleation-site-density are not taken into consideration. Further improvement of the model is necessary and may improve the results in the sense of the experimental observations. (orig.) [de

Melt Fragmentation Characteristics of Metal Fuel with Melt Injection Mass during Initiating Phase of SFR Severe Accidents

Energy Technology Data Exchange (ETDEWEB)

Heo, Hyo; Lee, Min Ho; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Jerng, Dong Wook [Chung-Ang Univ., Seoul (Korea, Republic of)

2016-05-15

The PGSFR has adopted the metal fuel for its inherent safety under severe accident conditions. However, this fuel type is not demonstrated clearly yet under the such severe accident conditions. Additional experiments for examining these issues should be performed to support its licensing activities. Under initiating phase of hypothetic core disruptive accident (HCDA) conditions, the molten metal could be better dispersed and fragmented into the coolant channel than in the case of using oxide fuel. This safety strategy provides negative reactivity driven by a good dispersion of melt. If the coolant channel does not sufficient coolability, the severe recriticality would occur within the core region. Thus, it is important to examine the extent of melt fragmentation. The fragmentation behaviors of melt are closely related to a formation of debris shape. Once the debris shape is formed through the fragmentation process, its coolability is determined by the porosity or thermal conductivity of the melt. There were very limited studies for transient irradiation experiments of the metal fuel. These studies were performed by Transient Reactor Test Facility (TREAT) M series tests in U.S. The TREAT M series tests provided basic information of metal fuel performance under transient conditions. The effect of melt injection mass was evaluated in terms of the fragmentation behaviors of melt. These behaviors seemed to be similar between single-pin and multi-pins failure condition. However, the more melt was agglomerated in case of multi-pins failure.

Structural properties of low-density liquid alkali metals

Indian Academy of Sciences (India)

The static structure factors of liquid alkali metals have been modelled at temperatures close to their melting points and a few higher temperatures using the reverse Monte Carlo (RMC) method. The positions of 5000 atoms in a box, with full periodicity, were altered until the experimental diffraction data of the structure factor ...

Acoustic study of the characteristic temperature of metals

International Nuclear Information System (INIS)

Tekuchev, V.V.; Rygalov, L.N.; Ivanova, I.V.; Barashkov, B.I.

2000-01-01

The calculation of the Debye temperature for 64 metals, including Be, La, Mo, W, Os, Ni, Cd, In, Ta, U, Sc, Cs, Sr, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Dy, Ho, Er, Yb, Lu, Th is carried out. The data on polonium and promethium are obtained for the first time. The calculation is performed with application of ultrasound velocity value at the melting temperature of the given metal. The average derivation of the calculational data on the Debye temperature from the published ones equals 12%. It is noted, that application of the acoustic method for determination of the characteristic temperature makes it possible to solve the wide range of theoretical and applied problems [ru

Fundamental studies of ceramic/metal interfacial reactions at elevated temperatures.

Energy Technology Data Exchange (ETDEWEB)

McDeavitt, S. M.; Billings, G. W.; Indacochea, J. E.

2000-12-14

This work characterizes the interfaces resulting from exposing oxide and non-oxide ceramic substrates to zirconium metal and stainless steel-zirconium containing alloys. The ceramic/metal systems together were preheated at about 600 C and then the temperatures were increased to the test maximum temperature, which exceeded 1800 C, in an atmosphere of high purity argon. Metal samples were placed onto ceramic substrates, and the system was heated to elevated temperatures past the melting point of the metallic specimen. After a short stay at the peak temperature, the system was cooled to room temperature and examined. The chemical changes across the interface and other microstructural developments were analyzed with energy dispersive spectroscopy (EDS). This paper reports on the condition of the interfaces in the different systems studied and describes possible mechanisms influencing the microstructure.

NUMERICAL SIMULATION OF METAL MELT FLOWS IN MOLD CAVITY WITH CERAMIC POROUS MEDIA

Directory of Open Access Journals (Sweden)

Changchun Dong

2016-05-01

Full Text Available Process modeling of metal melt flow in porous media plays an important role in casting of metal matrix composites. In this work, a mathematical model of the metal melt flow in preform ceramic particles was used to simulate the flow behavior in a mold cavity. The effects of fluid viscosity and permeability (mainly affected by porosity of ceramic preforms on the flow behavior were analyzed. The results indicate that ceramic porous media have a significant effect on the flow behavior by contributing to a low filling velocity and sharp pressure drop in the cavity. The pressure drop has a linear relationship with the fluid velocity, and a nonlinear relationship with porosity. When the porosity is relatively small, the pressure drop is extremely large. When porosity exceeds a certain value, the pressure drop is independent of porosity. The relationship between viscosity and porosity is described, and it is shown that the critical porosity changes when the viscosity of the melt changes. However, due to the limited viscosity change, the critical porosity changes by less than 0.043.

Effects of chemical composition of fly ash on efficiency of metal separation in ash-melting of municipal solid waste

Energy Technology Data Exchange (ETDEWEB)

Okada, Takashi, E-mail: t-okada@u-fukui.ac.jp [Laboratory of Solid Waste Disposal Engineering, Graduate School of Engineering, Hokkaido University, Kita 13 Nishi 8, Kita-ku, Sapporo 060-8628 (Japan); Tomikawa, Hiroki [Laboratory of Solid Waste Disposal Engineering, Graduate School of Engineering, Hokkaido University, Kita 13 Nishi 8, Kita-ku, Sapporo 060-8628 (Japan)

2013-03-15

Highlights: ► Separation of Pb and Zn from Fe and Cu in ash-melting of municipal solid waste. ► Molar ratio of Cl to Na and K in fly ash affected the metal-separation efficiency. ► The low molar ratio and a non-oxidative atmosphere were better for the separation. - Abstract: In the process of metal separation by ash-melting, Fe and Cu in the incineration residue remain in the melting furnace as molten metal, whereas Pb and Zn in the residue are volatilized. This study investigated the effects of the chemical composition of incineration fly ash on the metal-separation efficiency of the ash-melting process. Incineration fly ash with different chemical compositions was melted with bottom ash in a lab-scale reactor, and the efficiency with which Pb and Zn were volatilized preventing the volatilization of Fe and Cu was evaluated. In addition, the behavior of these metals was simulated by thermodynamic equilibrium calculations. Depending on the exhaust gas treatment system used in the incinerator, the relationships among Na, K, and Cl concentrations in the incineration fly ash differed, which affected the efficiency of the metal separation. The amounts of Fe and Cu volatilized decreased by the decrease in the molar ratio of Cl to Na and K in the ash, promoting metal separation. The thermodynamic simulation predicted that the chlorination volatilization of Fe and Cu was prevented by the decrease in the molar ratio, as mentioned before. By melting incineration fly ash with the low molar ratio in a non-oxidative atmosphere, most of the Pb and Zn in the ash were volatilized leaving behind Fe and Cu.

Catalysis of metal-clay intercalation compound in the low temperature coal hydrogasification

Energy Technology Data Exchange (ETDEWEB)

Fuda, Kiyoshi; Kimura, Mitsuhiko; Miyamoto, Norimitsu; Matsunaga, Toshiaki

1986-10-23

Focusing the hydrogenating methanation by gaseous phase catalytic reactions of low temperature volatile components, the catalytic effects of Ni metal and the effects of carriers having sensitive effects on the catalytic activities of Ni metal were studied. Sample coals were prepared from Shin-Yubari coal, and Ni hydride-montmorillonite complex catalysts and the catalysts produced by carring Ni nitrate on alumina and burning in hydrogen gas flows were prepared. The hydrogasification were carried out in a reaction tube. As a result, the montmorillonite-Ni compounds catalysts had high catalitic effects and high conversion ratio of 90% or more in the low temperature coal gasification. The catalitic effects of carried Ni metal strongly depended on the carrier substances, and the rank of effects for the carriers was montmorillonite>zeorite>TiO/sub 2/>alpha-Al/sub 2/O/sub 3/>MgO>SiO/sub 2/=gamma-Al/sub 2/O/sub 3/. (3 figs, 3 tabs, 3 refs)

Development of a low-temperature two-stage fluidized bed incinerator for controlling heavy-metal emission in flue gases

International Nuclear Information System (INIS)

Peng, Tzu-Huan; Lin, Chiou-Liang; Wey, Ming-Yen

2014-01-01

This study develops a low-temperature two-stage fluidized bed system for treating municipal solid waste. This new system can decrease the emission of heavy metals, has low construction costs, and can save energy owing to its lower operating temperature. To confirm the treatment efficiency of this system, the combustion efficiency and heavy-metal emission were determined. An artificial waste containing heavy metals (chromium, lead, and cadmium) was used in this study. The tested parameters included first-stage temperature and system gas velocity. Results obtained using a thermogravimetric analyzer with a differential scanning calorimeter indicated that the first-stage temperature should be controlled to at least 400 °C. Although, a large amount of carbon monoxide was emitted after the first stage, it was efficiently consumed in the second. Loss of the ignition values of ash residues were between 0.005% and 0.166%, and they exhibited a negative correlation with temperature and gas velocity. Furthermore, the emission concentration of heavy metals in the two-stage system was lower than that of the traditional one-stage fluidized bed system. The heavy-metal emissions can be decreased by between 16% and 82% using the low-temperature operating process, silica sand adsorption, and the filtration of the secondary stage. -- Graphical abstract: Heavy-metal emission concentrations in flue gases under different temperatures and gas velocities (dashed line: average of the heavy-metal emission in flue gases in the one-stage fluidized-bed incinerator). Highlights: • Low temperature two-stage system is developed to control heavy metal. • The different first-stage temperatures affect the combustion efficiency. • Surplus CO was destroyed efficiently by the secondary fluidized bed combustor. • Metal emission in two-stage system is lower than in the traditional system. • Temperature, bed adsorption, and filtration are the main control mechanisms

Solvent free low-melt viscosity imide oligomers and thermosetting polymide composites

Science.gov (United States)

Chuang, Chun-Hua (Inventor)

2012-01-01

.[.This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280.degree. C. When the imide oligomer melt is cured at about 371.degree. C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T.sub.g) equal to and above 310.degree. C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280.degree. C. (450-535.degree. F.) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343.degree. C. (550-650.degree. F.) high temperature performance capability..]. .Iadd.This invention relates to compositions and a solvent-free reaction process for preparing imide oligomers and polymers specifically derived from effective amounts of dianhydrides such as 2,3,3',4'-biphenyltetracarboxylic dianhydride (a-BPDA), at least one aromatic polyamine and an end-cap such as 4-phenylethynyphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260.degree. C.-280.degree. C..Iaddend.

Low-melting point heat transfer fluid

Science.gov (United States)

Cordaro, Joseph Gabriel; Bradshaw, Robert W.

2010-11-09

A low-melting point, heat transfer fluid made of a mixture of five inorganic salts including about 29.1-33.5 mol % LiNO.sub.3, 0-3.9 mol % NaNO.sub.3, 2.4-8.2 mol % KNO.sub.3, 18.6-19.9 mol % NaNO.sub.2, and 40-45.6 mol % KNO.sub.2. These compositions can have liquidus temperatures below 80.degree. C. for some compositions.

Low temperature uniform plastic deformation of metallic glasses during elastic iteration

International Nuclear Information System (INIS)

Fujita, Takeshi; Wang Zheng; Liu Yanhui; Sheng, Howard; Wang Weihua; Chen Mingwei

2012-01-01

Molecular dynamics simulations and dynamic mechanical analysis experiments were employed to investigate the mechanical behavior of metallic glasses subjected to iteration deformation in a nominally elastic region. It was found that cyclic deformation leads to the formation of irreversible shear transformation zones (STZs) and a permanent uniform strain. The initiation of STZs is directly correlated with the atomic heterogeneity of the metallic glass and the accumulated permanent strain has a linear relation with the number of STZs. This study reveals a new deformation mode and offers insights into the atomic mechanisms of STZ formation and low temperature uniform plastic deformation of metallic glasses.

Eutectic melting temperature of the lowermost Earth's mantle

Science.gov (United States)

Andrault, D.; Lo Nigro, G.; Bolfan-Casanova, N.; Bouhifd, M.; Garbarino, G.; Mezouar, M.

2009-12-01

Partial melting of the Earth's deep mantle probably occurred at different stages of its formation as a consequence of meteoritic impacts and seismology suggests that it even continues today at the core-mantle boundary. Melts are important because they dominate the chemical evolution of the different Earth's reservoirs and more generally the dynamics of the whole planet. Unfortunately, the most critical parameter, that is the temperature profile inside the deep Earth, remains poorly constrained accross the planet history. Experimental investigations of the melting properties of materials representative of the deep Earth at relevant P-T conditions can provide anchor points to refine past and present temperature profiles and consequently determine the degree of melting at the different geological periods. Previous works report melting relations in the uppermost lower mantle region, using the multi-anvil press [1,2]. On the other hand, the pyrolite solidus was determined up to 65 GPa using optical observations in the laser-heated diamond anvil cell (LH-DAC) [3]. Finally, the melting temperature of (Mg,Fe)2SiO4 olivine is documented at core-mantle boundary (CMB) conditions by shock wave experiments [4]. Solely based on these reports, experimental data remain too sparse to draw a definite melting curve for the lower mantle in the relevant 25-135 GPa pressure range. We reinvestigated melting properties of lower mantle materials by means of in-situ angle dispersive X-ray diffraction measurements in the LH-DAC at the ESRF [5]. Experiments were performed in an extended P-T range for two starting materials: forsterite and a glass with chondrite composition. In both cases, the aim was to determine the onset of melting, and thus the eutectic melting temperatures as a function of pressure. Melting was evidenced from drastic changes of diffraction peak shape on the image plate, major changes in diffraction intensities in the integrated pattern, disappearance of diffraction rings

Influence of various chlorine additives on the partitioning of heavy metals during low-temperature two-stage fluidized bed incineration.

Science.gov (United States)

Peng, Tzu-Huan; Lin, Chiou-Liang

2014-12-15

In this study, a pilot-scale low-temperature two-stage fluidized bed incinerator was evaluated for the control of heavy metal emissions using various chlorine (Cl) additives. Artificial waste containing heavy metals was selected to simulate municipal solid waste (MSW). Operating parameters considered included the first-stage combustion temperature, gas velocity, and different kinds of Cl additives. Results showed that the low-temperature two-stage fluidized bed reactor can be an effective system for the treatment of MSW because of its low NO(x), CO, HCl, and heavy metal emissions. The NO(x) and HCl emissions could be decreased by 42% and 70%, respectively. Further, the results showed that heavy metal emissions were reduced by bed material adsorption and filtration in the second stage. Regarding the Cl addition, although the Cl addition would reduce the metal capture in the first-stage sand bed, but those emitted metals could be effectively captured by the filtration of second stage. No matter choose what kind of additive, metal emissions in the low-temperature two-stage system are still lower than in a traditional high-temperature one-stage system. The results also showed that metal emissions depend not only on the combustion temperature but also on the physicochemical properties of the different metal species. Copyright © 2014 Elsevier Ltd. All rights reserved.

Trends in low-temperature water–gas shift reactivity on transition metals

DEFF Research Database (Denmark)

Schumacher, Nana Maria Pii; Boisen, Astrid; Dahl, Søren

2005-01-01

Low-temperature water–gas shift reactivity trends on transition metals were investigated with the use of a microkinetic model based on a redox mechanism. It is established that the adsorption energies for carbon monoxide and oxygen can describe to a large extent changes in the remaining activation...

A general melt-injection-decomposition route to oriented metal oxide nanowire arrays

International Nuclear Information System (INIS)

Han, Dongqiang; Zhang, Xinwei; Hua, Zhenghe; Yang, Shaoguang

2016-01-01

Highlights: • A general melt-injection-decomposition (MID) route is proposed for the fabrication of oriented metal oxide nanowire arrays. • Four kinds of metal oxide (CuO, Mn_2O_3, Co_3O_4 and Cr_2O_3) nanowire arrays have been realized as examples through the developed MID route. • The mechanism of the developed MID route is discussed using Thermogravimetry and Differential Thermal Analysis technique. • The MID route is a versatile, simple, facile and effective way to prepare different kinds of oriented metal oxide nanowire arrays in the future. - Abstract: In this manuscript, a general melt-injection-decomposition (MID) route has been proposed and realized for the fabrication of oriented metal oxide nanowire arrays. Nitrate was used as the starting materials, which was injected into the nanopores of the anodic aluminum oxide (AAO) membrane through the capillarity action in its liquid state. At higher temperature, the nitrate decomposed into corresponding metal oxide within the nanopores of the AAO membrane. Oriented metal oxide nanowire arrays were formed within the AAO membrane as a result of the confinement of the nanopores. Four kinds of metal oxide (CuO, Mn_2O_3, Co_3O_4 and Cr_2O_3) nanowire arrays are presented here as examples fabricated by this newly developed process. X-ray diffraction, scanning electron microscopy and transmission electron microscopy studies showed clear evidence of the formations of the oriented metal oxide nanowire arrays. Formation mechanism of the metal oxide nanowire arrays is discussed based on the Thermogravimetry and Differential Thermal Analysis measurement results.

Retrograde Melting and Internal Liquid Gettering in Silicon

Energy Technology Data Exchange (ETDEWEB)

Hudelson, Steve; Newman, Bonna K.; Bernardis, Sarah; Fenning, David P.; Bertoni, Mariana I.; Marcus, Matthew A.; Fakra, Sirine C.; Lai, Barry; Buonassisi, Tonio

2011-07-01

Retrograde melting (melting upon cooling) is observed in silicon doped with 3d transition metals, via synchrotron-based temperature-dependent X-ray microprobe measurements. Liquid metal-silicon droplets formed via retrograde melting act as efficient sinks for metal impurities dissolved within the silicon matrix. Cooling results in decomposition of the homogeneous liquid phase into solid multiple-metal alloy precipitates. These phenomena represent a novel pathway for engineering impurities in semiconductor-based systems.

Low temperature synthesis of ternary metal phosphides using plasma for asymmetric supercapacitors

KAUST Repository

Liang, Hanfeng; Xia, Chuan; Jiang, Qiu; Gandi, Appala; Schwingenschlö gl, Udo; Alshareef, Husam N.

2017-01-01

We report a versatile route for the preparation of metal phosphides using PH plasma for supercapacitor applications. The high reactivity of plasma allows rapid and low temperature conversion of hydroxides into monometallic, bimetallic, or even more

Self-diffusion at the melting point: From H2 and N2 to liquid metals

International Nuclear Information System (INIS)

Armstrong, B.H.

1992-01-01

A nominal lower bound to the mean free diffusion time at the melting point T m was obtained earlier which provided a factor-two type estimate for self-diffusion coefficients of the alkali halides, alkali metals, eight other metals, and Ar. The argument was based on the classical Uncertainty Principle applied to the solid crystal, whereby maximum-frequency phonons lose validity as collective excitations and degenerate into aperiodic, single-particle diffusive motion at the melting point. Because of the short time scale of this motion, the perfect-gas diffusion equation and true mass can be used to obtain the self-diffusion coefficient in the Debye approximation to the phonon spectrum. This result for the self-diffusion coefficient also yields the scale factor that determines the order of magnitude of liquid self-diffusion coefficients, which has long been an open question. The earlier theory is summarized and clarified, and the results extended to the more complex molecular liquids H 2 and N 2 . It is also demonstrated that combining Lindemann's melting law with the perfect-gas diffusion equation estimate yields a well-known empirical expression for liquid-metal self-diffusion at T m . Validity of the self-diffusion estimate over a melting temperature range from 14 to more than 1,300 K and over a wide variety of crystals provides strong confirmation for the existence of the specialized diffusive motion at the melting point, as well as confirmation of a relation between the phonon spectrum of the solid crystal and diffusive motion in the melt. 21 refs., 2 tabs

Melting method for miscellaneous radioactive solid waste and melting furnace

International Nuclear Information System (INIS)

Osaki, Toru; Furukawa, Hirofumi; Uda, Nobuyoshi; Katsurai, Kiyomichi

1998-01-01

A vessel containing miscellaneous solid wastes is inserted in a crucible having a releasable material on the inner surface, they are induction-heated from the outside of the crucible by way of low temperature heating coils to melt low melting point materials in the miscellaneous wastes within a temperature range at which the vessel does not melt. Then, they are induction-heated by way of high temperature heating coils to melt the vessel and not yet melted materials, those molten materials are cooled, solidified molten material and the releasable material are taken out, and then the crucible is used again. Then, the crucible can be used again, so that it can be applied to a large scaled melting furnace which treats wastes by a unit of drum. In addition, since the cleaning of the used crucible and the application of the releasable material can be conducted without interrupting the operation of the melting furnace, the operation cycle of the melting furnace can be shortened. (N.H.)

Consolidation of simulated nuclear metallic waste by vacuum coreless induction melting

International Nuclear Information System (INIS)

Montgomery, D.R.

1984-10-01

Vacuum coreless induction melting with bottom pouring has exceeded expectations for simplicity, reliability, and versatility when melting the zirconium and iron eutectic alloy. The melting tests have established that: the eutectic mixture of oxidized Zircaloy 4 hulls mixed with Type 316 stainless steel hulls can be melted at 41 kg/h at 40 kW with a power consumption of 1.03 kWh/kg and a melting temperature of 1260 0 C; the life of a graphite crucible can be expected to be longer by a factor of 4 than was previously projected; the bottom-pour water-cooled copper freeze plug was 100% reliable; a 24-in.-tall stainless steel canister with 1/4-in.-thick walls (6-in. inside diameter) was satisfactory in every respect; an ingot formed from 4 consecutive heats poured into a stainless steel canister appeared to be approx. 99% dense after sectioning; preplaced scrap in the canister can be encapsulated with molten metal to about 99% density; large pieces of Zircaloy 4 and stainless steel scrap can be melted, but have differing melting parameters; the pouring nozzle requires further development to prevent solidified drops from forming at the hole exit after a pour. It is recommended that a large-scale cold mock-up facility be established to refine and test a full-scale vacuum coreless induction melting system. Other options might include further scaled-down experiments to test other alloys and crucible materials under different atmospheric conditions (i.e., air melting). 1 reference, 18 figures, 1 table

The effect of transition metals additions on the temperature coefficient of linear expansion of titanium and vanadium

International Nuclear Information System (INIS)

Lesnaya, M.I.; Volokitin, G.G.; Kashchuk, V.A.

1976-01-01

Results are reported of an experimental research into the influence of small additions of α-transition metals on the temperature coefficient of linear expansion of titanium and vanadium. Using the configuration model of substance as the basis, expeained are the lowering of the critical liquefaction temperature or the melting point of vanadium and the raising of it, as caused by the addition of metals of the 6 group of the periodic chart and by the addition of metals of the 8 group, respectively, and also a shift in the temperature of the polymorphic α-β-transformation of titanium. Suggested as the best alloying metal for vanadium are tungsten and tantalum; for titaniums is vanadium whose admixtures lower the melting point and shift the polymorphic transformation temperature by as much as 100 to 120 degrees

Printing low-melting-point alloy ink to directly make a solidified circuit or functional device with a heating pen.

Science.gov (United States)

Wang, Lei; Liu, Jing

2014-12-08

A new method to directly print out a solidified electronic circuit through low-melting-point metal ink is proposed. A functional pen with heating capability was fabricated. Several typical thermal properties of the alloy ink Bi 35 In 48.6 Sn 16 Zn 0.4 were measured and evaluated. Owing to the specifically selected melting point of the ink, which is slightly higher than room temperature, various electronic devices, graphics or circuits can be manufactured in a short period of time and then rapidly solidified by cooling in the surrounding air. The liquid-solid phase change mechanism of the written lines was experimentally characterized using a scanning electron microscope. In order to determine the matching substrate, wettability between the metal ink Bi 35 In 48.6 Sn 16 Zn 0.4 and several materials, including mica plate and silicone rubber, was investigated. The resistance-temperature curve of a printed resistor indicated its potential as a temperature control switch. Furthermore, the measured reflection coefficient of a printed double-diamond antenna accords well with the simulated result. With unique merits such as no pollution, no requirement for encapsulation and easy recycling, the present printing approach is an important supplement to current printed electronics and has enormous practical value in the future.

Melt layer behavior of metal targets irradiatead by powerful plasma streams

International Nuclear Information System (INIS)

Bandura, A.N.; Byrka, O.V.; Chebotarev, V.V.; Garkusha, I.E.; Makhlaj, V.A.; Solyakov, D.G.; Tereshin, V.I.; Wuerz, H.

2002-01-01

In this paper melt layer erosion of metal targets under pulsed high-heat loads is studied. Experiments with steel, copper, aluminum and titanium samples were carried out in two plasma accelerator devices with different time durations of the heat load. The surfaces of the resolidified melt layers show a considerable roughness with microcraters and ridge like relief on the surface. For each material the mass loss was determined. Melt layer erosion by melt motion was clearly identified. However it is masked by boiling, bubble expansion and bubble collapse and by formation of a Kelvin-Helmholtz instability. The experimental results can be used for validation of numerical codes which model melt layer erosion of metallic armour materials in off-normal events, in tokamaks

Melt layer behavior of metal targets irradiatead by powerful plasma streams

Energy Technology Data Exchange (ETDEWEB)

Bandura, A.N.; Byrka, O.V.; Chebotarev, V.V.; Garkusha, I.E. E-mail: garkusha@ipp.kharkov.ua; Makhlaj, V.A.; Solyakov, D.G.; Tereshin, V.I.; Wuerz, H

2002-12-01

In this paper melt layer erosion of metal targets under pulsed high-heat loads is studied. Experiments with steel, copper, aluminum and titanium samples were carried out in two plasma accelerator devices with different time durations of the heat load. The surfaces of the resolidified melt layers show a considerable roughness with microcraters and ridge like relief on the surface. For each material the mass loss was determined. Melt layer erosion by melt motion was clearly identified. However it is masked by boiling, bubble expansion and bubble collapse and by formation of a Kelvin-Helmholtz instability. The experimental results can be used for validation of numerical codes which model melt layer erosion of metallic armour materials in off-normal events, in tokamaks.

Study on 95 alumina ceramic metallizing and glazing technique

International Nuclear Information System (INIS)

Zhou Qun; Wang Wei

2007-12-01

Electric heater is a component of pressurizer in NPP. So the connector of heater must suit for special requirement with high reliability. It need join 95% alumina ceramic and special metal together. Traditional technique is to glazing ceramic at first, then sintering metal powder on ceramic. It result in melting glaze when metallizing at high temperature. The research on high temperature glaze hasn't got ideal result. In another way, the experiments prove low temperature metallizing couldn't get enough strength. Base on present conditions, a new technique is introduced. It is first metallizing then glazing. It can not only provide high strength with high temperature metallizing , but also avoid melting glaze at high temperature. Compared with other ways, the experiments prove it is feasible. The test data can satisfy requirement. This research has been put into production. (authors)

Predictive modeling, simulation, and optimization of laser processing techniques: UV nanosecond-pulsed laser micromachining of polymers and selective laser melting of powder metals

Science.gov (United States)

Criales Escobar, Luis Ernesto

One of the most frequently evolving areas of research is the utilization of lasers for micro-manufacturing and additive manufacturing purposes. The use of laser beam as a tool for manufacturing arises from the need for flexible and rapid manufacturing at a low-to-mid cost. Laser micro-machining provides an advantage over mechanical micro-machining due to the faster production times of large batch sizes and the high costs associated with specific tools. Laser based additive manufacturing enables processing of powder metals for direct and rapid fabrication of products. Therefore, laser processing can be viewed as a fast, flexible, and cost-effective approach compared to traditional manufacturing processes. Two types of laser processing techniques are studied: laser ablation of polymers for micro-channel fabrication and selective laser melting of metal powders. Initially, a feasibility study for laser-based micro-channel fabrication of poly(dimethylsiloxane) (PDMS) via experimentation is presented. In particular, the effectiveness of utilizing a nanosecond-pulsed laser as the energy source for laser ablation is studied. The results are analyzed statistically and a relationship between process parameters and micro-channel dimensions is established. Additionally, a process model is introduced for predicting channel depth. Model outputs are compared and analyzed to experimental results. The second part of this research focuses on a physics-based FEM approach for predicting the temperature profile and melt pool geometry in selective laser melting (SLM) of metal powders. Temperature profiles are calculated for a moving laser heat source to understand the temperature rise due to heating during SLM. Based on the predicted temperature distributions, melt pool geometry, i.e. the locations at which melting of the powder material occurs, is determined. Simulation results are compared against data obtained from experimental Inconel 625 test coupons fabricated at the National

On the nature of low temperature internal friction peaks in metallic glasses

NARCIS (Netherlands)

Khonik, VA; Spivak, LV

Low temperature (30 metallic glass Ni60Nb40 subjected to preliminary inhomogeneous deformation by cold rolling, homogeneous tensile deformation or electrolytic charging with hydrogen is investigated. Cold rolling or hydrogenation result in appearance of similar

A general melt-injection-decomposition route to oriented metal oxide nanowire arrays

Energy Technology Data Exchange (ETDEWEB)

Han, Dongqiang; Zhang, Xinwei; Hua, Zhenghe; Yang, Shaoguang, E-mail: sgyang@nju.edu.cn

2016-12-30

Highlights: • A general melt-injection-decomposition (MID) route is proposed for the fabrication of oriented metal oxide nanowire arrays. • Four kinds of metal oxide (CuO, Mn{sub 2}O{sub 3}, Co{sub 3}O{sub 4} and Cr{sub 2}O{sub 3}) nanowire arrays have been realized as examples through the developed MID route. • The mechanism of the developed MID route is discussed using Thermogravimetry and Differential Thermal Analysis technique. • The MID route is a versatile, simple, facile and effective way to prepare different kinds of oriented metal oxide nanowire arrays in the future. - Abstract: In this manuscript, a general melt-injection-decomposition (MID) route has been proposed and realized for the fabrication of oriented metal oxide nanowire arrays. Nitrate was used as the starting materials, which was injected into the nanopores of the anodic aluminum oxide (AAO) membrane through the capillarity action in its liquid state. At higher temperature, the nitrate decomposed into corresponding metal oxide within the nanopores of the AAO membrane. Oriented metal oxide nanowire arrays were formed within the AAO membrane as a result of the confinement of the nanopores. Four kinds of metal oxide (CuO, Mn{sub 2}O{sub 3}, Co{sub 3}O{sub 4} and Cr{sub 2}O{sub 3}) nanowire arrays are presented here as examples fabricated by this newly developed process. X-ray diffraction, scanning electron microscopy and transmission electron microscopy studies showed clear evidence of the formations of the oriented metal oxide nanowire arrays. Formation mechanism of the metal oxide nanowire arrays is discussed based on the Thermogravimetry and Differential Thermal Analysis measurement results.

Melting metal waste for volume reduction and decontamination

International Nuclear Information System (INIS)

Copeland, G.L.; Heshmatpour, B.; Heestand, R.L.

1980-01-01

Melt-slagging was investigated as a technique for volume reduction and decontamination of radioactively contaminated scrap metals. Experiments were conducted using several metals and slags in which the partitioning of the contaminant U or Pu to the slag was measured. Concentrations of U or Pu in the metal product of about 1 ppM were achieved for many metals. A volume reduction of 30:1 was achieved for a typical batch of mixed metal scrap. Additionally, the production of granular products was demonstrated with metal shot and crushed slag

On the nature of low temperature internal friction peaks in metallic glasses

International Nuclear Information System (INIS)

Khonik, V.A.; Spivak, L.V.

1996-01-01

Low temperature (30 60 Nb 40 subjected to preliminary inhomogeneous deformation by cold rolling, homogeneous tensile deformation or electrolytic charging with hydrogen is investigated. Cold rolling or hydrogenation result in appearance of similar internal friction peaks and hysteresis damping. Homogeneous deformation has no influence on low temperature internal friction. The phenomenon of microplastic deformation during hydrogenation of weakly stressed samples is revealed. It is argued that microplastic deformation of metallic glasses during hydrogenation without external stress takes place too. Plastic flow both on cold rolling and hydrogenation occurs via formation and motion of dislocation-like defects which are the reason of the observed anelastic anomalies. It is concluded that low temperature internal friction peaks described in the literature for as-cast, cold deformed and hydrogenated samples have common dislocation-like origin

A general melt-injection-decomposition route to oriented metal oxide nanowire arrays

Science.gov (United States)

Han, Dongqiang; Zhang, Xinwei; Hua, Zhenghe; Yang, Shaoguang

2016-12-01

In this manuscript, a general melt-injection-decomposition (MID) route has been proposed and realized for the fabrication of oriented metal oxide nanowire arrays. Nitrate was used as the starting materials, which was injected into the nanopores of the anodic aluminum oxide (AAO) membrane through the capillarity action in its liquid state. At higher temperature, the nitrate decomposed into corresponding metal oxide within the nanopores of the AAO membrane. Oriented metal oxide nanowire arrays were formed within the AAO membrane as a result of the confinement of the nanopores. Four kinds of metal oxide (CuO, Mn2O3, Co3O4 and Cr2O3) nanowire arrays are presented here as examples fabricated by this newly developed process. X-ray diffraction, scanning electron microscopy and transmission electron microscopy studies showed clear evidence of the formations of the oriented metal oxide nanowire arrays. Formation mechanism of the metal oxide nanowire arrays is discussed based on the Thermogravimetry and Differential Thermal Analysis measurement results.

A new integrated evaluation method of heavy metals pollution control during melting and sintering of MSWI fly ash.

Science.gov (United States)

Li, Rundong; Li, Yanlong; Yang, Tianhua; Wang, Lei; Wang, Weiyun

2015-05-30

Evaluations of technologies for heavy metal control mainly examine the residual and leaching rates of a single heavy metal, such that developed evaluation method have no coordination or uniqueness and are therefore unsuitable for hazard control effect evaluation. An overall pollution toxicity index (OPTI) was established in this paper, based on the developed index, an integrated evaluation method of heavy metal pollution control was established. Application of this method in the melting and sintering of fly ash revealed the following results: The integrated control efficiency of the melting process was higher in all instances than that of the sintering process. The lowest integrated control efficiency of melting was 56.2%, and the highest integrated control efficiency of sintering was 46.6%. Using the same technology, higher integrated control efficiency conditions were all achieved with lower temperatures and shorter times. This study demonstrated the unification and consistency of this method. Copyright © 2015 Elsevier B.V. All rights reserved.

Focused ion beam structuring of low melting polymeric materials

International Nuclear Information System (INIS)

Schmied, R.

2014-01-01

This thesis focuses on heating effects during focused ion beam (FIB) processing of low melting polymers. The combined approach using experiments and simulations identifies the in part massive local temperatures as a convolution between intrinsic ion-matter effects and a considerable, technically-induced heating component. While the former is invariable, the latter has been minimized by an alternative process strategy which massively improves the morphological stability and minimizes chemical damage during FIB processing, thus opening new possibilities for application on sensitive, low melting materials. The study starts with systematic experimental investigations which strongly suggested the existence of a technically-induced heating component as a consequence of classically-used serpentine or raster-like patterning strategies. Based on these results, a combined simulation approach of ion trajectories and thermal spike model calculations have been employed to get a deeper insight into spatial and temporal temperature evolution. The results were then combined with the thermodynamic behavior of polymers by means of melting and volatizing temperatures. The comparison of these simulationbased predictions with real FIB experiments revealed very good agreement, proving the applicability of the approach used to describe the temperature evolution from a fundamental point of view. As a next step, these simulations were then applied to the dierent scanning strategies which further con rmed the existence of a technically-induced heating component via classically-used patterning approaches. Due to the deep insight gained via simulations, an alternative patterning strategy was developed, which was expected to minimize these avoidable influences. This new strategy was then evaluated using a multi-technique approach, which revealed strongly reduced chemical damage together with increasing morphological stabilities even for temperature-sensitive polymers. Finally, this alternative

Electron beam melting of sponge titanium

International Nuclear Information System (INIS)

Kanayama, Hiroshi; Kusamichi, Tatsuhiko; Muraoka, Tetsuhiro; Onouye, Toshio; Nishimura, Takashi

1991-01-01

Fundamental investigations were done on electron beam (EB) melting of sponge titanium by using 80 kW EB melting furnace. Results obtained are as follows: (1) To increase the melting yield of titanium in EB melting of sponge titanium, it is important to recover splashed metal by installation of water-cooled copper wall around the hearth and to decrease evaporation loss of titanium by keeping the surface temperature of molten metal just above the melting temperature of titanium without local heating. (2) Specific power consumption of drip melting of pressed sponge titanium bar and hearth melting of sponge titanium are approximately 0.9 kWh/kg-Ti and 0.5-0.7 kWh/kg-Ti, respectively. (3) Ratios of the heat conducted to water-cooled mould in the drip melting and to water-cooled hearth in the hearth melting to the electron beam input power are 50-65% and 60-65%, respectively. (4) Surface defects of EB-melted ingots include rap which occurs when the EB output is excessively great, and transverse cracks when the EB output is excessively small. To prevent surface defects, the up-down withdrawal method is effective. (author)

[Research progress in CoCr metal-ceramic alloy fabricated by selective laser melting].

Science.gov (United States)

Yan, X; Lin, H

2018-02-09

Cobalt-chromium alloys have been applied to dental porcelain fused to metal (PFM) restorations over the past decades owing to their excellent corrosion resistance, good biocompatibility and low price. The production of CoCr metal-ceramic restorations has always been based on traditional lost-wax casting techniques. However, in recent years, selective laser melting (SLM) is becoming more and more highly valued by dental laboratories and dental practitioners due to its individuation, precision and efficiency. This paper mainly reviews the recent researches on the production process of copings, microstructure, mechanical property, metal-ceramic bond strength, fit of copings, corrosion resistance and biocompatibility of SLM CoCr metal-ceramic alloy.

A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials.

Science.gov (United States)

Soinila, E; Pihlajamäki, T; Bossuyt, S; Hänninen, H

2011-07-01

An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr(55)Cu(30)Al(10)Ni(5) directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

Intensive low-temperature tectono-hydrothermal overprint of peraluminous rare-metal granite: a case study from the Dlhá dolina valley (Gemericum, Slovakia

Directory of Open Access Journals (Sweden)

Breiter Karel

2015-02-01

Full Text Available A unique case of low-temperature metamorphic (hydrothermal overprint of peraluminous, highly evolved rare-metal S-type granite is described. The hidden Dlhá dolina granite pluton of Permian age (Western Carpathians, eastern Slovakia is composed of barren biotite granite, mineralized Li-mica granite and albitite. Based on whole-rock chemical data and evaluation of compositional variations of rock-forming and accessory minerals (Rb-P-enriched K-feldspar and albite; biotite, zinnwaldite and di-octahedral micas; Hf-(Sc-rich zircon, fluorapatite, topaz, schorlitic tourmaline, the following evolutionary scenario is proposed: (1 Intrusion of evolved peraluminous melt enriched in Li, B, P, F, Sn, Nb, Ta, and W took place followed by intrusion of a large body of biotite granites into Paleozoic metapelites and metarhyolite tuffs; (2 The highly evolved melt differentiated in situ forming tourmaline-bearing Li-biotite granite at the bottom, topaz-zinnwaldite granite in the middle, and quartz albitite to albitite at the top of the cupola. The main part of the Sn, Nb, and Ta crystallized from the melt as disseminated cassiterite and Nb-Ta oxide minerals within the albitite, while disseminated wolframite appears mainly within the topaz-zinnwaldite granite. The fluid separated from the last portion of crystallized magma caused small scale greisenization of the albitite; (3 Alpine (Cretaceous thrusting strongly tectonized and mylonitized the upper part of the pluton. Hydrothermal low-temperature fluids enriched in Ca, Mg, and CO2 unfiltered mechanically damaged granite. This fluid-driven overprint caused formation of carbonate veinlets, alteration and release of phosphorus from crystal lattice of feldspars and Li from micas, precipitating secondary Sr-enriched apatite and Mg-rich micas. Consequently, all bulk-rock and mineral markers were reset and now represent the P-T conditions of the Alpine overprint.

Intensive low-temperature tectono-hydrothermal overprint of peraluminous rare-metal granite: a case study from the Dlhá dolina valley (Gemericum, Slovakia)

Science.gov (United States)

Breiter, Karel; Broska, Igor; Uher, Pavel

2015-02-01

A unique case of low-temperature metamorphic (hydrothermal) overprint of peraluminous, highly evolved rare-metal S-type granite is described. The hidden Dlhá dolina granite pluton of Permian age (Western Carpathians, eastern Slovakia) is composed of barren biotite granite, mineralized Li-mica granite and albitite. Based on whole-rock chemical data and evaluation of compositional variations of rock-forming and accessory minerals (Rb-P-enriched K-feldspar and albite; biotite, zinnwaldite and di-octahedral micas; Hf-(Sc)-rich zircon, fluorapatite, topaz, schorlitic tourmaline), the following evolutionary scenario is proposed: (1) Intrusion of evolved peraluminous melt enriched in Li, B, P, F, Sn, Nb, Ta, and W took place followed by intrusion of a large body of biotite granites into Paleozoic metapelites and metarhyolite tuffs; (2) The highly evolved melt differentiated in situ forming tourmaline-bearing Li-biotite granite at the bottom, topaz-zinnwaldite granite in the middle, and quartz albitite to albitite at the top of the cupola. The main part of the Sn, Nb, and Ta crystallized from the melt as disseminated cassiterite and Nb-Ta oxide minerals within the albitite, while disseminated wolframite appears mainly within the topaz-zinnwaldite granite. The fluid separated from the last portion of crystallized magma caused small scale greisenization of the albitite; (3) Alpine (Cretaceous) thrusting strongly tectonized and mylonitized the upper part of the pluton. Hydrothermal low-temperature fluids enriched in Ca, Mg, and CO2 unfiltered mechanically damaged granite. This fluid-driven overprint caused formation of carbonate veinlets, alteration and release of phosphorus from crystal lattice of feldspars and Li from micas, precipitating secondary Sr-enriched apatite and Mg-rich micas. Consequently, all bulk-rock and mineral markers were reset and now represent the P-T conditions of the Alpine overprint.

The role of noble metals in electric melting of nuclear waste glass

International Nuclear Information System (INIS)

Roth, G.; Weisenburger, S.

1990-01-01

Electrical melting of nuclear waste glass in ceramic melters applies Joule heating, with the molten glass acting as the conductive medium. The local energy release inside the melt relieves from the restriction of external heat addition, allowing to scale up the melter to industrial units. Certainly, that principle makes the melter operation susceptible for changes of the electrical properties of the glass melt. Hence, the melt properties are required to be locally uniform and constant with time. Temporary fluctuations in the feed composition, however, are usually attenuated by the high retention times being in the order of a day and more. More essential for the melter operation are segregation effects occurring systematically. This behaviour can be observed in the case of the so-called noble metal elements Ruthenium, Palladium and Rhodium, belonging to the Platinum metal group. The subject of this paper is to describe the behaviour of the noble metals in electric melting and the problems they can contribute to. The discussion is based on detailed knowledge gained from PAMELA's LEWC processing and from large-scale vitrification of commercial-like waste simulate at INE/KfK. Finally, ways are indicated to solve the noble metal problem technically

Effects of holding pressure and process temperatures on the mechanical properties of moulded metallic parts

DEFF Research Database (Denmark)

Islam, Aminul; Hansen, Hans Nørgaard; Esteves, N.M.

2013-01-01

Metal injection moulding is gaining more and more importance over the time and needs more research to be done to understand the sensitivity of process to different process parameters. The current paper makes an attempt to better understand the effects of holding pressure and process temperatures...... on the moulded metallic parts. Stainless steel 316L is used in the investigation to produce the specimen by metal injection moulding (MIM) and multiple analyses were carried out on samples produced with different combinations of holding pressure, mould temperature and melt temperature. Finally, the parts were...... characterized to investigate mechanical properties like density, ultimate tensile strength, shrinkage etc. The results are discussed in the paper. The main conclusion from this study is unlike plastic moulding, the tensile properties of MIM parts doesn’t vary based on the flow direction of the melt, and tensile...

Determination of the bulk melting temperature of nickel using Monte Carlo simulations: Inaccuracy of extrapolation from cluster melting temperatures

Science.gov (United States)

Los, J. H.; Pellenq, R. J. M.

2010-02-01

We have determined the bulk melting temperature Tm of nickel according to a recent interatomic interaction model via Monte Carlo simulation by two methods: extrapolation from cluster melting temperatures based on the Pavlov model (a variant of the Gibbs-Thompson model) and by calculation of the liquid and solid Gibbs free energies via thermodynamic integration. The result of the latter, which is the most reliable method, gives Tm=2010±35K , to be compared to the experimental value of 1726 K. The cluster extrapolation method, however, gives a 325° higher value of Tm=2335K . This remarkable result is shown to be due to a barrier for melting, which is associated with a nonwetting behavior.

Melting of Dense Sodium

International Nuclear Information System (INIS)

Gregoryanz, Eugene; Degtyareva, Olga; Hemley, Russell J.; Mao, Ho-kwang; Somayazulu, Maddury

2005-01-01

High-pressure high-temperature synchrotron diffraction measurements reveal a maximum on the melting curve of Na in the bcc phase at ∼31 GPa and 1000 K and a steep decrease in melting temperature in its fcc phase. The results extend the melting curve by an order of magnitude up to 130 GPa. Above 103 GPa, Na crystallizes in a sequence of phases with complex structures with unusually low melting temperatures, reaching 300 K at 118 GPa, and an increased melting temperature is observed with further increases in pressure

Reprocessing method of ceramic nuclear fuels in low-melting nitrate molten salts

International Nuclear Information System (INIS)

Brambilla, G.; Caporali, G.; Zambianchi, M.

1976-01-01

Ceramic nuclear fuel is reprocessed through a method wherein the fuel is dispersed in a molten eutectic mixture of at least two alkali metal nitrates and heated to a temperature in the range between 200 and 300 0 C. That heated mixture is then subjected to the action of a gaseous stream containing nitric acid vapors, preferably in the presence of a catalyst such as sodium fluoride. Dissolved fuel can then be precipitated out of solution in crystalline form by cooling the solution to a temperature only slightly above the melting point of the bath

Fluid–fluid–solid triple point on melting curves at high temperatures

International Nuclear Information System (INIS)

Norman, G E; Saitov, I M

2016-01-01

An analysis is presented of experimental data where fluid-fluid phase transitions are observed for different substances at high temperatures with triple points on melting curves. Viscosity drops point to the structural character of the transition, whereas conductivity jumps remind of both semiconductor-to-metal and plasma nature. The slope of the phase equilibrium dependencies of pressure on temperature and the consequent change of the specific volume, which follows from the Clapeyron-Clausius equation, are discussed. P(V, T) surfaces are presented and discussed for the phase transitions considered in the vicinity of the triple points. The cases of abnormal P(T) dependencies on curves of phase equilibrium are in the focus of discussion. In particular, a P(V, T) surface is presented when both fluid-fluid and melting P(T) curves are abnormal. Particular attention is paid to warm dense hydrogen and deuterium, where remarkable contradictions exist between data of different authors. The possible connection of the P(V, T) surface peculiarities with the experimental data uncertainties is outlined. (paper)

A chemical approach toward low temperature alloying of immiscible iron and molybdenum metals

Energy Technology Data Exchange (ETDEWEB)

Nazir, Rabia [Department of Chemistry, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Applied Chemistry Research Centre, Pakistan Council of Scientific and Industrial Research Laboratories Complex, Lahore 54600 (Pakistan); Ahmed, Sohail [Department of Chemistry, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Mazhar, Muhammad, E-mail: mazhar42pk@yahoo.com [Department of Chemistry, University of Malaya, Lembah Pantai, 50603 Kuala Lumpur (Malaysia); Akhtar, Muhammad Javed; Siddique, Muhammad [Physics Division, PINSTECH, P.O. Nilore, Islamabad (Pakistan); Khan, Nawazish Ali [Material Science Laboratory, Department of Physics, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Shah, Muhammad Raza [HEJ Research Institute of Chemistry, University of Karachi, Karachi 75270 (Pakistan); Nadeem, Muhammad [Physics Division, PINSTECH, P.O. Nilore, Islamabad (Pakistan)

2013-11-15

Graphical abstract: - Highlights: • Low temperature pyrolysis of [Fe(bipy){sub 3}]Cl{sub 2} and [Mo(bipy)Cl{sub 4}] homogeneous powder. • Easy low temperature alloying of immiscible metals like Fe and Mo. • Uniform sized Fe–Mo nanoalloy with particle size of 48–68 nm. • Characterization by EDXRF, AFM, XRPD, magnetometery, {sup 57}Fe Mössbauer and impedance. • Alloy behaves as almost superparamagnetic obeying simple –R(CPE)– circuit. - Abstract: The present research is based on a low temperature operated feasible method for the synthesis of immiscible iron and molybdenum metals’ nanoalloy for technological applications. The nanoalloy has been synthesized by pyrolysis of homogeneous powder precipitated, from a common solvent, of the two complexes, trisbipyridineiron(II)chloride, [Fe(bipy){sub 3}]Cl{sub 2}, and bipyridinemolybedenum(IV) chloride, [Mo(bipy)Cl{sub 4}], followed by heating at 500 °C in an inert atmosphere of flowing argon gas. The resulting nanoalloy has been characterized by using EDXRF, AFM, XRD, magnetometery, {sup 57}Fe Mössbauer and impedance spectroscopies. These results showed that under provided experimental conditions iron and molybdenum metals, with known miscibility barrier, alloy together to give (1:1) single phase material having particle size in the range of 48–66 nm. The magnetism of iron is considerably reduced after alloy formation and shows its trend toward superparamagnetism. The designed chemical synthetic procedure is equally feasible for the fabrication of other immiscible metals.

A chemical approach toward low temperature alloying of immiscible iron and molybdenum metals

International Nuclear Information System (INIS)

Nazir, Rabia; Ahmed, Sohail; Mazhar, Muhammad; Akhtar, Muhammad Javed; Siddique, Muhammad; Khan, Nawazish Ali; Shah, Muhammad Raza; Nadeem, Muhammad

2013-01-01

Graphical abstract: - Highlights: • Low temperature pyrolysis of [Fe(bipy) 3 ]Cl 2 and [Mo(bipy)Cl 4 ] homogeneous powder. • Easy low temperature alloying of immiscible metals like Fe and Mo. • Uniform sized Fe–Mo nanoalloy with particle size of 48–68 nm. • Characterization by EDXRF, AFM, XRPD, magnetometery, 57 Fe Mössbauer and impedance. • Alloy behaves as almost superparamagnetic obeying simple –R(CPE)– circuit. - Abstract: The present research is based on a low temperature operated feasible method for the synthesis of immiscible iron and molybdenum metals’ nanoalloy for technological applications. The nanoalloy has been synthesized by pyrolysis of homogeneous powder precipitated, from a common solvent, of the two complexes, trisbipyridineiron(II)chloride, [Fe(bipy) 3 ]Cl 2 , and bipyridinemolybedenum(IV) chloride, [Mo(bipy)Cl 4 ], followed by heating at 500 °C in an inert atmosphere of flowing argon gas. The resulting nanoalloy has been characterized by using EDXRF, AFM, XRD, magnetometery, 57 Fe Mössbauer and impedance spectroscopies. These results showed that under provided experimental conditions iron and molybdenum metals, with known miscibility barrier, alloy together to give (1:1) single phase material having particle size in the range of 48–66 nm. The magnetism of iron is considerably reduced after alloy formation and shows its trend toward superparamagnetism. The designed chemical synthetic procedure is equally feasible for the fabrication of other immiscible metals

Water-Mediated Photochemical Treatments for Low-Temperature Passivation of Metal-Oxide Thin-Film Transistors.

Science.gov (United States)

Heo, Jae Sang; Jo, Jeong-Wan; Kang, Jingu; Jeong, Chan-Yong; Jeong, Hu Young; Kim, Sung Kyu; Kim, Kwanpyo; Kwon, Hyuck-In; Kim, Jaekyun; Kim, Yong-Hoon; Kim, Myung-Gil; Park, Sung Kyu

2016-04-27

The low-temperature electrical passivation of an amorphous oxide semiconductor (AOS) thin-film transistor (TFT) is achieved by a deep ultraviolet (DUV) light irradiation-water treatment-DUV irradiation (DWD) method. The water treatment of the first DUV-annealed amorphous indium-gallium-zinc-oxide (a-IGZO) thin film is likely to induce the preferred adsorption of water molecules at the oxygen vacancies and leads to subsequent hydroxide formation in the bulk a-IGZO films. Although the water treatment initially degraded the electrical performance of the a-IGZO TFTs, the second DUV irradiation on the water-treated devices may enable a more complete metal-oxygen-metal lattice formation while maintaining low oxygen vacancies in the oxide films. Overall, the stable and dense metal-oxygen-metal (M-O-M) network formation could be easily achieved at low temperatures (below 150 °C). The successful passivation of structural imperfections in the a-IGZO TFTs, such as hydroxyl group (OH-) and oxygen vacancies, mainly results in the enhanced electrical performances of the DWD-processed a-IGZO TFTs (on/off current ratio of 8.65 × 10(9), subthreshold slope of 0.16 V/decade, an average mobility of >6.94 cm(2) V(-1) s(-1), and a bias stability of ΔVTH IGZO TFTs.

Assessment for Melting Temperature Measurement of Nucleic Acid by HRM.

Science.gov (United States)

Wang, Jing; Pan, Xiaoming; Liang, Xingguo

2016-01-01

High resolution melting (HRM), with a high sensitivity to distinguish the nucleic acid species with small variations, has been widely applied in the mutation scanning, methylation analysis, and genotyping. For the aim of extending HRM for the evaluation of thermal stability of nucleic acid secondary structures on sequence dependence, we investigated effects of the dye of EvaGreen, metal ions, and impurities (such as dNTPs) on melting temperature ( T m ) measurement by HRM. The accuracy of HRM was assessed as compared with UV melting method, and little difference between the two methods was found when the DNA T m was higher than 40°C. Both insufficiency and excessiveness of EvaGreen were found to give rise to a little bit higher T m , showing that the proportion of dye should be considered for precise T m measurement of nucleic acids. Finally, HRM method was also successfully used to measure T m s of DNA triplex, hairpin, and RNA duplex. In conclusion, HRM can be applied in the evaluation of thermal stability of nucleic acid (DNA or RNA) or secondary structural elements (even when dNTPs are present).

Numerical simulation of fragmentation of hot metal and oxide melts with the computer code IVA3

International Nuclear Information System (INIS)

Mussa, S.; Tromm, W.

1994-01-01

The phenomena of fragmentation of melts caused by water-inlet from the bottom with the computer code IVA3/11,12,13/ are investigated. With the computer code IVA3 three-component-multiphase flows can be numerically simulated. Two geometrical models are used. Both consist of a cylindrical vessel for water lying beneath a cylindrical vessel for melt. The vessels are connected to each other through a hole. Steel and UO 2 melts are. The following parameters were varied: the type of the melt (steel,UO 2 ), the water supply pressure and the geometry of the hole in the bottom plate through which the water and melt vessels are connected. As results of the numerical simulations temperature and pressure versus time curves are plotted. Additionally the volume flow rates and the volume fractions of the various phases in the vessels and the increase in surface and enthalpy of the melt during the time of simulation are depicted. With steel melts the rate of fragmentation increases with increasing water pressure and melt temperature, whereby stable channels are formed in the melt layer showing a very low flow resistance for steam. With UO 2 the formations of channels are also observed. However, these channels are not so stable that they eventually break apart and lead to the fragmentation of the UO 2 melt in drops. The fragmentation of the steel melt in water vessel is less than that of UO 2 . No essential solidification of the melt is observed in the respective duration of the simulations. However, a small drop in the melt temperature is observed. With a slight or no water pressure the melt flows from the upper vessel into the water vessel via the connecting hole. The processes take place in a very slow manner and with such a low steam production so that despite the occuring pressure peaks no sign of steam explosions could be observed. (orig./HP) [de

Study of behaviour of lanthanum- and yttrium electrodes in chloride melts

International Nuclear Information System (INIS)

Shkol'nikov, S.I.; Tolypin, E.S.; Yur'ev, B.P.

1984-01-01

A study was made on the lanthanum- and yttrium behaviour in a mixture of molten potassium- and sodium chlorides at various temperatures. It is shown that the lanthanum- and yttrium behaviour in KCl-NaCl melt is similar to the behaviour of other metals. Their corrosion rate is much higher as compared to other metals and it grows rapidly with increasing melt temperature. The temperature growth by 200 deg C results in an increase in the corrosion rate almost by an order. The potentials of lanthanum- and yttrium electrodes at the instant they are immersed in the melt have more negative values than the potentials of alkali metals under similar conditions

Separation of Non-metallic Inclusions from a Fe-Al-O Melt Using a Super-Gravity Field

Science.gov (United States)

Song, Gaoyang; Song, Bo; Guo, Zhancheng; Yang, Yuhou; Song, Mingming

2018-02-01

An innovative method for separating non-metallic inclusions from a high temperature melt using super gravity was systematically investigated. To explore the separation behavior of inclusion particles with densities less than that of metal liquid under a super-gravity field, a Fe-Al-O melt containing Al2O3 particles was treated with different gravity coefficients. Al2O3 particles migrated rapidly towards the reverse direction of the super gravity and gathered in the upper region of the sample. It was hard to find any inclusion particles with sizes greater than 2 μm in the middle and bottom areas. Additionally, the oxygen content in the middle region of the sample could be reduced to 0.0022 mass pct and the maximum removal rate of the oxygen content reached 61.4 pct. The convection in the melt along the direction of the super gravity was not generated by the super-gravity field, and the fluid velocity in the molten melt consisted only of the rotating tangential velocity. Moreover, the motion behavior of the Al2O3 particles was approximatively determined by Stokes' law along the direction of super gravity.

Low temperature study of micrometric powder of melted Fe{sub 50}Mn{sub 10}Al{sub 40} alloy

Energy Technology Data Exchange (ETDEWEB)

Zamora, Ligia E. [Departamento de Fisica, Universidad del Valle, A. A. 25360 Cali (Colombia); Perez Alcazar, G.A., E-mail: gpgeperez@gmail.com [Departamento de Fisica, Universidad del Valle, A. A. 25360 Cali (Colombia); Tabares, J.A. [Departamento de Fisica, Universidad del Valle, A. A. 25360 Cali (Colombia); Romero, J.J. [Instituto de Ceramica y Vidrio, CSIC, C/Kelsen 5, 28049 Madrid (Spain); Martinez, A. [Instituto de Magnetismo Aplicado, P.O. Box 155, Las Rozas, 28230 Madrid (Spain); Gonzalez, J.M. [Unidad Asociada ICMM-IMA, c/Sor Juana Ines de la Cruz 3, 28049 Madrid (Spain); Palomares, F.J. [Instituto de Ciencia de Materiales de Madrid, CSIC, C/Sor Juana Ines de la Cruz, 28049 Cantoblanco, Madrid (Spain); Marco, J.F. [Instituto de Quimica-Fisica Rocasolano, CSIC, c/Serrano 119, 28006 Madrid (Spain)

2012-06-15

Melted Fe{sub 50}Mn{sub 10}Al{sub 40} alloy powder with particle size less than 40 {mu}m was characterized at room temperature by XRD, SEM and XPS; and at low temperatures by Moessbauer spectrometry, ac susceptibility, and magnetization analysis. The results show that the sample is BCC ferromagnetic but with a big contribution of paramagnetic sites, and presents super-paramagnetic and re-entrant spin-glass phases with critical temperatures of 265 and 35 K, respectively. The presence of the different phases detected is due to the disordered character of the sample and the competitive magnetic interactions. The obtained values of the saturation magnetization and the coercive field as a function of temperature present a behavior which indicates a ferromagnetic phase. However, the behavior of the FC curve and that of the coercive field as a function of temperature suggest that the dipolar magnetic interaction between particles contributes to the internal magnetic field in the same way as was reported for nanoparticulate powders.

Selective and low temperature transition metal intercalation in layered tellurides

Science.gov (United States)

Yajima, Takeshi; Koshiko, Masaki; Zhang, Yaoqing; Oguchi, Tamio; Yu, Wen; Kato, Daichi; Kobayashi, Yoji; Orikasa, Yuki; Yamamoto, Takafumi; Uchimoto, Yoshiharu; Green, Mark A.; Kageyama, Hiroshi

2016-01-01

Layered materials embrace rich intercalation reactions to accommodate high concentrations of foreign species within their structures, and find many applications spanning from energy storage, ion exchange to secondary batteries. Light alkali metals are generally most easily intercalated due to their light mass, high charge/volume ratio and in many cases strong reducing properties. An evolving area of materials chemistry, however, is to capture metals selectively, which is of technological and environmental significance but rather unexplored. Here we show that the layered telluride T2PTe2 (T=Ti, Zr) displays exclusive insertion of transition metals (for example, Cd, Zn) as opposed to alkali cations, with tetrahedral coordination preference to tellurium. Interestingly, the intercalation reactions proceed in solid state and at surprisingly low temperatures (for example, 80 °C for cadmium in Ti2PTe2). The current method of controlling selectivity provides opportunities in the search for new materials for various applications that used to be possible only in a liquid. PMID:27966540

A volatile-rich Earth's core inferred from melting temperature of core materials

Science.gov (United States)

Morard, G.; Andrault, D.; Antonangeli, D.; Nakajima, Y.; Auzende, A. L.; Boulard, E.; Clark, A. N.; Lord, O. T.; Cervera, S.; Siebert, J.; Garbarino, G.; Svitlyk, V.; Mezouar, M.

2016-12-01

Planetary cores are mainly constituted of iron and nickel, alloyed with lighter elements (Si, O, C, S or H). Understanding how these elements affect the physical and chemical properties of solid and liquid iron provides stringent constraints on the composition of the Earth's core. In particular, melting curves of iron alloys are key parameter to establish the temperature profile in the Earth's core, and to asses the potential occurrence of partial melting at the Core-Mantle Boundary. Core formation models based on metal-silicate equilibration suggest that Si and O are the major light element components1-4, while the abundance of other elements such as S, C and H is constrained by arguments based on their volatility during planetary accretion5,6. Each compositional model implies a specific thermal state for the core, due to the different effect that light elements have on the melting behaviour of Fe. We recently measured melting temperatures in Fe-C and Fe-O systems at high pressures, which complete the data sets available both for pure Fe7 and other binary alloys8. Compositional models with an O- and Si-rich outer core are suggested to be compatible with seismological constraints on density and sound velocity9. However, their crystallization temperatures of 3650-4050 K at the CMB pressure of 136 GPa are very close to, if not higher than the melting temperature of the silicate mantle and yet mantle melting above the CMB is not a ubiquitous feature. This observation requires significant amounts of volatile elements (S, C or H) in the outer core to further reduce the crystallisation temperature of the core alloy below that of the lower mantle. References 1. Wood, B. J., et al Nature 441, 825-833 (2006). 2. Siebert, J., et al Science 339, 1194-7 (2013). 3. Corgne, A., et al Earth Planet. Sc. Lett. 288, 108-114 (2009). 4. Fischer, R. a. et al. Geochim. Cosmochim. Acta 167, 177-194 (2015). 5. Dreibus, G. & Palme, H. Geochim. Cosmochim. Acta 60, 1125-1130 (1995). 6. Mc

Treatment of radioactive metallic waste by the electro-slag melting method

International Nuclear Information System (INIS)

Ochiai, Atsuhiro; Nagura, Kanetake; Noura, Tsuyoshi

1983-01-01

The applicability of the electro-slag melting method for treating plutonuim contaminated metallic waste was studied. A 100kg test furnace was built and simulated metallic waste was melted and solidified in this furnace. Waste volume was reduced to 1/25 with a decontamination factor of 25 and the slag and the copper mold are repeatedly usable. The process is expected to be employed in the project of PWTF (Plutonium contaminated Wate Treatment Facilities). (author)

Wüstite in the fusion crust of Almahata Sitta sulfide-metal assemblage MS-166: Evidence for oxygen in metallic melts

Science.gov (United States)

Horstmann, Marian; Humayun, Munir; Harries, Dennis; Langenhorst, Falko; Chabot, Nancy L.; Bischoff, Addi; Zolensky, Michael E.

2013-05-01

Meteorite fusion crusts form during the passage of a meteoroid through the Earth's atmosphere and are highly oxidized intergrowths as documented by the presence of e.g., oxides. The porous and irregular fusion crust surrounding the Almahata Sitta sulfide-metal assemblage MS-166 was found highly enriched in wüstite (Fe1-xO). Frictional heating of the outer portions of the assemblage caused partial melting of predominantly the Fe-sulfide and minor amounts of the outer Ni-rich portions of the originally zoned metal in MS-166. Along with melting significant amounts of oxygen were incorporated into the molten fusion crust and mainly FeS was oxidized and desulfurized to form wüstite. Considerable amounts of FeS were lost due to ablation, whereas the cores of the large metal grains appear largely unmelted leaving behind metal grains and surrounding wüstite-rich material (matte). Metal grains along with the surrounding matte typically form an often highly porous framework of globules interconnected with the matte. Although textures and chemical composition suggest that melting of Fe,Ni metal occurred only partially (Ni-rich rims), there is a trace elemental imprint of siderophile element partitioning influenced by oxygen in the metallic melt as indicated by the behavior of W and Ga, the two elements significantly affected by oxygen in a metallic melt. It is remarkable that MS-166 survived the atmospheric passage as troilite inclusions in iron meteorites are preferentially destroyed.

Au-Ge based Candidate Alloys for High-Temperature Lead-Free Solder Alternatives

DEFF Research Database (Denmark)

Chidambaram, Vivek; Hald, John; Hattel, Jesper Henri

2009-01-01

Au-Ge based candidate alloys have been proposed as an alternative to high-lead content solders that are currently being used for high-temperature applications. The influence of the low melting point metals namely In, Sb and Sn to the Au-Ge eutectic with respect to the microstructure and microhard......Au-Ge based candidate alloys have been proposed as an alternative to high-lead content solders that are currently being used for high-temperature applications. The influence of the low melting point metals namely In, Sb and Sn to the Au-Ge eutectic with respect to the microstructure...... was primarily strengthened by the refined (Ge) dispersed phase. The distribution of phases played a relatively more crucial role in determining the ductility of the bulk solder alloy. In the present work it was found that among the low melting point metals, the addition of Sb to the Au-Ge eutectic would...

Improved Low Temperature Performance of Supercapacitors

Science.gov (United States)

Brandon, Erik J.; West, William C.; Smart, Marshall C.; Gnanaraj, Joe

2013-01-01

Low temperature double-layer capacitor operation enabled by: - Base acetonitrile / TEATFB salt formulation - Addition of low melting point formates, esters and cyclic ethers center dot Key electrolyte design factors: - Volume of co-solvent - Concentration of salt center dot Capacity increased through higher capacity electrodes: - Zeolite templated carbons - Asymmetric cell designs center dot Continuing efforts - Improve asymmetric cell performance at low temperature - Cycle life testing Motivation center dot Benchmark performance of commercial cells center dot Approaches for designing low temperature systems - Symmetric cells (activated carbon electrodes) - Symmetric cells (zeolite templated carbon electrodes) - Asymmetric cells (lithium titanate/activated carbon electrodes) center dot Experimental results center dot Summary

A model for the latent heat of melting in free standing metal nanoparticles

International Nuclear Information System (INIS)

Shin, Jeong-Heon; Deinert, Mark R.

2014-01-01

Nanoparticles of many metals are known to exhibit scale dependent latent heats of melting. Analytical models for this phenomenon have so far failed to completely capture the observed phenomena. Here we present a thermodynamic analysis for the melting of metal nanoparticles in terms of their internal energy and a scale dependent surface tension proposed by Tolman. The resulting model predicts the scale dependence of the latent heat of melting and is confirmed using published data for tin and aluminum

Realization of Copper Melting Point for Thermocouple Calibrations

Directory of Open Access Journals (Sweden)

Y. A. ABDELAZIZ

2011-08-01

Full Text Available Although the temperature stability and uncertainty of the freezing plateau is better than that of the melting plateau in most of the thermometry fixed points, but realization of melting plateaus are easier than that of freezing plateaus for metal fixed points. It will be convenient if the melting points can be used instead of the freezing points in calibration of standard noble metal thermocouples because of easier realization and longer plateau duration of melting plateaus. In this work a comparison between the melting and freezing points of copper (Cu was carried out using standard noble metal thermocouples. Platinum - platinum 10 % rhodium (type S, platinum – 30 % rhodium / platinum 6 % rhodium (type B and platinum - palladium (Pt/Pd thermocouples are used in this study. Uncertainty budget analysis of the melting points and freezing points is presented. The experimental results show that it is possible to replace the freezing point with the melting point of copper cell in the calibration of standard noble metal thermocouples in secondary-level laboratories if the optimal methods of realization of melting points are used.

Final results of the XR2-1 BWR metallic melt relocation experiment

International Nuclear Information System (INIS)

Gauntt, R.O.; Humphries, L.L.

1997-08-01

This report documents the final results of the XR2-1 boiling water reactor (BWR) metallic melt relocation experiment, conducted at Sandia National Laboratories for the U.S. Nuclear Regulatory Commission. The objective of this experiment was to investigate the material relocation processes and relocation pathways in a dry BWR core following a severe nuclear reactor accident such as an unrecovered station blackout accident. The imposed test conditions (initial thermal state and the melt generation rates) simulated the conditions for the postulated accident scenario and the prototypic design of the lower core test section (in composition and in geometry) ensured that thermal masses and physical flow barriers were modeled adequately. The experiment has shown that, under dry core conditions, the metallic core materials that melt and drain from the upper core regions can drain from the core region entirely without formation of robust coherent blockages in the lower core. Temporary blockages that suspended pools of molten metal later melted, allowing the metals to continue draining downward. The test facility and instrumentation are described in detail. The test progression and results are presented and compared to MERIS code analyses. 6 refs., 55 figs., 4 tabs

Low-temperature thermal expansion

International Nuclear Information System (INIS)

Collings, E.W.

1986-01-01

This chapter discusses the thermal expansion of insulators and metals. Harmonicity and anharmonicity in thermal expansion are examined. The electronic, magnetic, an other contributions to low temperature thermal expansion are analyzed. The thermodynamics of the Debye isotropic continuum, the lattice-dynamical approach, and the thermal expansion of metals are discussed. Relative linear expansion at low temperatures is reviewed and further calculations of the electronic thermal expansion coefficient are given. Thermal expansions are given for Cu, Al and Ti. Phenomenologic thermodynamic relationships are also discussed

The effect of melting temperature and time on the TiC particles

Energy Technology Data Exchange (ETDEWEB)

Jiang Kun [Key Laboratory of Materials Liquid Structure and Heredity, Ministry of Education, Shandong University, Ji' nan 250061 (China); Liu Xiangfa, E-mail: xfliu@sdu.edu.c [Key Laboratory of Materials Liquid Structure and Heredity, Ministry of Education, Shandong University, Ji' nan 250061 (China)

2009-09-18

In the present work, the microstructure formation process and particle size distribution of TiC in Al-Ti-C master alloys are investigated by particle size analysis, which is based on the morphology characterizing from scanning electron microscopy (SEM). The TiC particle size distributions at different melting temperatures and during different melting times are researched. It is demonstrated that the TiC particle sizes increase with melting temperature and melting time elapsed. The micro size particles appear when the melting temperature is high enough.

The effect of melting temperature and time on the TiC particles

International Nuclear Information System (INIS)

Jiang Kun; Liu Xiangfa

2009-01-01

In the present work, the microstructure formation process and particle size distribution of TiC in Al-Ti-C master alloys are investigated by particle size analysis, which is based on the morphology characterizing from scanning electron microscopy (SEM). The TiC particle size distributions at different melting temperatures and during different melting times are researched. It is demonstrated that the TiC particle sizes increase with melting temperature and melting time elapsed. The micro size particles appear when the melting temperature is high enough.

High-temperature abnormal behavior of resistivities for Bi-In melts

International Nuclear Information System (INIS)

Xi Yun; Zu Fangqiu; Li Xianfen; Yu Jin; Liu Lanjun; Li Qiang; Chen Zhihao

2004-01-01

The patterns of electrical resistivities versus temperature in large temperature range have been studied, using the D.C. four-probe method, for liquid Bi-In alloys (Bi-In(33 wt%), Bi-In(38 wt%), Bi-In(50.5 wt%), Bi-In(66 wt%)). The clear turning point of each resistivity-temperature curves of the liquid Bi-In alloys is observed at the temperature much above the melting point, in which temperature range the resistivity-temperature coefficient increases rapidly. Except for the turning temperature range, the resistivities of Bi-In alloys increase linearly with temperature. Because resistivity is sensitive to the structure, this experiment shows the structural transition in Bi-In melts at the temperature much higher than the liquidus. And it is suggested that there are different Bi-In short-range orderings in different Bi-In melts, so the resistivity-temperature curves have the turns at different temperatures and the resistivity-temperature coefficients are also different

Melting Metal on a Playing Card

Science.gov (United States)

Greenslade, Thomas B., Jr.

2016-01-01

Many of us are familiar with the demonstration of boiling water in a paper cup held over a candle or a Bunsen burner; the ignition temperature of paper is above the temperature of 100°C at which water boils under standard conditions. A more dramatic demonstration is melting tin held in a playing card. This illustration is from Tissandier's book on…

Decontamination method of contaminated metals

International Nuclear Information System (INIS)

Kawamura, Fumio; Ueda, Yoshihiro; Sato, Chikara; Komori, Itaru.

1980-01-01

Purpose: To effectively separate radioactive materials from molten metals in dry-processing method by heating metals contaminated with radioactive materials at a temperature below melting point to oxidize the surface thereof, then heating them to melt and include the radioactive materials into the oxides. Method: Metals contaminated with radioactive materials are heated at a temperature below the melting point thereof in an oxidizing atmosphere to oxidize the surface. Thereafter they are heated to melt at temperature above the melting point of the metals, and the molten metals are separated with the radioactive materials included in the oxides. For instance, radiation-contaminated aluminum pipe placed on the bed of an electrical heating furnace, and heated at 500 0 C which is lower than the melting point 660 0 C of aluminum for 1 - 2 hours while supplying air from an air pipe into the furnace, and an oxide film is formed on the surface of the aluminum pipe. Then, the furnace temperature is increased to 750 0 C wherein molten aluminum is flown down to a container and the oxide film is separated by floating it as the slug on the molten aluminum. (Horiuchi, T.)

Energy Saving Melting and Revert Reduction Technology: Innovative Semi-Solid Metal (SSM) Processing

Energy Technology Data Exchange (ETDEWEB)

Diran Apelian

2012-08-15

Semi-solid metal (SSM) processing has emerged as an attractive method for near-net-shape manufacturing due to the distinct advantages it holds over conventional near-net-shape forming technologies. These advantages include lower cycle time, increased die life, reduced porosity, reduced solidification shrinkage, improved mechanical properties, etc. SSM processing techniques can not only produce the complex dimensional details (e.g. thin-walled sections) associated with conventional high-pressure die castings, but also can produce high integrity castings currently attainable only with squeeze and low-pressure permanent mold casting processes. There are two primary semi-solid processing routes, (a) thixocasting and (b) rheocasting. In the thixocasting route, one starts from a non-dendritic solid precursor material that is specially prepared by a primary aluminum manufacturer, using continuous casting methods. Upon reheating this material into the mushy (a.k.a. "two-phase") zone, a thixotropic slurry is formed, which becomes the feed for the casting operation. In the rheocasting route (a.k.a. "slurry-on-demand" or "SoD"), one starts from the liquid state, and the thixotropic slurry is formed directly from the melt via careful thermal management of the system; the slurry is subsequently fed into the die cavity. Of these two routes, rheocasting is favored in that there is no premium added to the billet cost, and the scrap recycling issues are alleviated. The CRP (Trade Marked) is a process where the molten metal flows through a reactor prior to casting. The role of the reactor is to ensure that copious nucleation takes place and that the nuclei are well distributed throughout the system prior to entering the casting cavity. The CRP (Trade Marked) has been successfully applied in hyper-eutectic Al-Si alloys (i.e., 390 alloy) where two liquids of equal or different compositions and temperatures are mixed in the reactor and creating a SSM slurry. The process has been mostly

On the issues of resolving a low melting combination as a definite ...

Indian Academy of Sciences (India)

On the issues of resolving a low melting combination as a definite eutectic or an elusive cocrystal: A critical .... and external (surroundings - temperature, pressure, sol- vent, kinetics, etc.) ...... Chem. Res. 39 2068; (d) Urbanus J, Roelands C P M,.

Induction skull melting facility: an advanced system for electromagnetic processing of metals and alloys

International Nuclear Information System (INIS)

Sugilal, G.; Agarwal, K.

2017-01-01

Induction Skull Melting (ISM) is an advanced technology for processing highly refractory and extremely reactive metals and their alloys to produce ultra-high purity products. In ISM, the metallic charge is melted in a water-cooled, copper crucible. The crucible is segmented so that the magnetic field can penetrate into the metallic charge to be melted. By virtue of the strong electromagnetic stirring, the ISM technology can also be used to homogenize alloys of metals, which are difficult to be combined uniformly in composition due to large difference in specific gravity. In view of various important applications in frontier areas of material research, development and production, Bhabha Atomic Research Centre developed the ISM technology indigenously

Investigating Planetesimal Evolution by Experiments with Fe-Ni Metallic Melts: Light Element Composition Effects on Trace Element Partitioning Behavior

Science.gov (United States)

Chabot, N. L.

2017-12-01

As planetesimals were heated up in the early Solar System, the formation of Fe-Ni metallic melts was a common occurrence. During planetesimal differentiation, the denser Fe-Ni metallic melts separated from the less dense silicate components, though some meteorites suggest that their parent bodies only experienced partial differentiation. If the Fe-Ni metallic melts did form a central metallic core, the core eventually crystallized to a solid, some of which we sample as iron meteorites. In all of these planetesimal evolution processes, the composition of the Fe-Ni metallic melt influenced the process and the resulting trace element chemical signatures. In particular, the metallic melt's "light element" composition, those elements present in the metallic melt in a significant concentration but with lower atomic masses than Fe, can strongly affect trace element partitioning. Experimental studies have provided critical data to determine the effects of light elements in Fe-Ni metallic melts on trace element partitioning behavior. Here I focus on combining numerous experimental results to identify trace elements that provide unique insight into constraining the light element composition of early Solar System Fe-Ni metallic melts. Experimental studies have been conducted at 1 atm in a variety of Fe-Ni systems to investigate the effects of light elements on trace element partitioning behavior. A frequent experimental examination of the effects of light elements in metallic systems involves producing run products with coexisting solid metal and liquid metal phases. Such solid-metal-liquid-metal experiments have been conducted in the Fe-Ni binary system as well as Fe-Ni systems with S, P, and C. Experiments with O-bearing or Si-bearing Fe-Ni metallic melts do not lend themselves to experiments with coexisting solid metal and liquid metal phases, due to the phase diagrams of these elements, but experiments with two immiscible Fe-Ni metallic melts have provided insight into

Sizing and melting development activities using noncontaminated metal at the Waste Experimental Reduction Facility

International Nuclear Information System (INIS)

Larsen, M.M.; Logan, J.A.

1984-05-01

EG and G Idaho, Inc., has established the Waste Experimental Reduction Facility (WERF) at the Idaho National Engineering Laboratory (INEL) to develop the capability to reduce the volume that low-level beta/gamma wastes occupy at the disposal site. The work effort at WERF includes a waste sizing development activity (WSDA), a waste melting development activity (WMDA), and a waste incineration development activity (WIDA). This report describes work and developments to date in the WSDA and WMDA with noncontaminated metallic waste in preparation for operations at WERF involving beta/gamma-contaminated metal

Resistance–temperature relation and atom cluster estimation of In–Bi system melts

International Nuclear Information System (INIS)

Geng, Haoran; Wang Zhiming; Zhou Yongzhi; Li Cancan

2012-01-01

Highlights: ► A testing device was adopted to measure the electrical resistivity of In–Bi system melts. ► A basically linear relation exists between the resistivity and temperature of In x Bi 100−x melts in measured temperature range. ► Based on Novakovic's assumption, the content of InBi atomic cluster in In x Bi 100−x melt is estimated with ρ ≈ ρ InBi x InBi + ρ m (1 − x InBi ) equation. - Abstract: A testing device for the resistivity of high-temperature melt was adopted to measure the l resistivity of In–Bi system melts at different temperatures. It can be concluded from the analysis and calculation of the experimental results that the resistivity of In x Bi 100−x (x = 0–100) melt is in linear relationship with temperature within the experiment temperature range. The resistivity of the melt decreases with the increasing content of In. The fair consistency of resistivity of In–Bi system melt is found in the heating and cooling processes. On the basis of Novakovic's assumption, we approximately estimated the content of InBi atom clusters in In x Bi 100−x melts with the resistivity data by equation ρ ≈ ρ InBi x InBi + ρ m (1 − x InBi ). In the whole components interval, the content corresponds well with the mole fraction of InBi clusters calculated by Novakovic in the thermodynamic approach. The mole fraction of InBi type atom clusters in the melts reaches the maximum at the point of stoichiometric composition In 50 Bi 50 .

Low temperature fused deposition modeling (FDM) 3D printing of thermolabile drugs.

Science.gov (United States)

Kollamaram, Gayathri; Croker, Denise M; Walker, Gavin M; Goyanes, Alvaro; Basit, Abdul W; Gaisford, Simon

2018-07-10

Fused deposition modelling (FDM) is the most commonly investigated 3D printing technology for the manufacture of personalized medicines, however, the high temperatures used in the process limit its wider application. The objective of this study was to print low-melting and thermolabile drugs by reducing the FDM printing temperature. Two immediate release polymers, Kollidon VA64 and Kollidon 12PF were investigated as potential candidates for low-temperature FDM printing. Ramipril was used as the model low melting temperature drug (109 °C); to the authors' knowledge this is the lowest melting point drug investigated to date by FDM printing. Filaments loaded with 3% drug were obtained by hot melt extrusion at 70 °C and ramipril printlets with a dose equivalent of 8.8 mg were printed at 90 °C. HPLC analysis confirmed that the drug was stable with no signs of degradation and dissolution studies revealed that drug release from the printlets reached 100% within 20-30 min. Variable temperature Raman and solid state nuclear magnetic resonance (SSNMR) spectroscopy techniques were used to evaluate drug stability over the processing temperature range. These data indicated that ramipril did not undergo degradation below its melting point (which is above the processing temperature range: 70-90 °C) but it was transformed into the impurity diketopiperazine upon exposure to temperatures higher than its melting point. The use of the excipients Kollidon VA64 and Kollidon 12PF in FDM was further validated by printing with the drug 4-aminosalicylic acid (4-ASA), which in previous work was reported to undergo degradation in FDM printing, but here it was found to be stable. This work demonstrates that the selection and use of new excipients can overcome one of the major disadvantages in FDM printing, drug degradation due to thermal heating, making this technology suitable for drugs with lower melting temperatures. Copyright © 2018 Elsevier B.V. All rights reserved.

AsS melt under pressure: one substance, three liquids.

Science.gov (United States)

Brazhkin, V V; Katayama, Y; Kondrin, M V; Hattori, T; Lyapin, A G; Saitoh, H

2008-04-11

An in situ high-temperature--high-pressure study of liquid chalcogenide AsS by x-ray diffraction, resistivity measurements, and quenching from melt is presented. The obtained data provide direct evidence for the existence in the melt under compression of two transformations: one is from a moderate-viscosity molecular liquid to a high-viscosity nonmetallic polymerized liquid at P approximately 1.6-2.2 GPa; the other is from the latter to a low-viscosity metallic liquid at P approximately 4.6-4.8 GPa. Upon rapid cooling, molecular and metallic liquids crystallize to normal and high-pressure phases, respectively, while a polymerized liquid is easily quenched to a new AsS glass. General aspects of multiple phase transitions in liquid AsS, including relations to the phase diagram of the respective crystalline, are discussed.

Decontamination of metals by melt refining/slagging: First year progress report

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1994-03-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult. The problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technologies for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of pilot scale melting demonstrations (100-500 lbs) to be conducted at selected commercial facilities. This program will identify methods that can be used to recycle stainless steel RSM which will be used to fabricate high and low level waste canisters for the Idaho Waste Immobilization Facility. This report summarizes the results of an extensive literature review and the first year's progress on slag design, small-scale melt refining of surrogate-containing stainless steel (presently only a three month effort), and pilot-scale preparation of surrogate master ingots

Tracing low-temperature aqueous metal migration in mineralized watersheds with Cu isotope fractionation

International Nuclear Information System (INIS)

Mathur, R.; Munk, L.A.; Townley, B.; Gou, K.Y.; Gómez Miguélez, N.; Titley, S.; Chen, G.G.; Song, S.; Reich, M.; Tornos, F.; Ruiz, J.

2014-01-01

Highlights: • Cu isotope fractionation of ores and waters identifies copper sulfide weathering. • Redox reactions cause isotopic shift measured in areas of sulfide weathering. • Consistent isotope signature in different deposit, climate, or concentration. - Abstract: Copper isotope signatures in waters emanating from mineralized watersheds provide evidence for the source aqueous copper in solution. Low-temperature aqueous oxidation of Cu sulfide minerals produces significant copper isotopic fractionation between solutions and residues. Abiotic experimental data of fractionation (defined as Δ liquid–solid ‰ = δ 65 Cu liquid − δ 65 Cu solid ) are on the order of 1–3‰ and are unique for copper rich-sulfide minerals. Data presented here from ores and waters within defined boundaries of porphyry copper, massive sulfide, skarn, and epithermal ore deposits mimic abiotic experiments. Thus, the oxidation of sulfide minerals appears to cause the signatures in the waters although significant biological, temperature, and pH variations exist in the fluids. Regardless of the deposit type, water type, concentration of Cu in solution, or location, the data provide a means to trace sources of metals in solutions. This relationship allows for tracking sources and degree of metal migration in low temperature aqueous systems and has direct application to exploration geology and environmental geochemistry

Greenland Ice Sheet Surface Temperature, Melt, and Mass Loss: 2000-2006

Science.gov (United States)

Hall, Dorothy K.; Williams, Richard S., Jr.; Luthcke, Scott B.; DiGirolamo, Nocolo

2007-01-01

Extensive melt on the Greenland Ice Sheet has been documented by a variety of ground and satellite measurements in recent years. If the well-documented warming continues in the Arctic, melting of the Greenland Ice Sheet will likely accelerate, contributing to sea-level rise. Modeling studies indicate that an annual or summer temperature rise of 1 C on the ice sheet will increase melt by 20-50% therefore, surface temperature is one of the most important ice-sheet parameters to study for analysis of changes in the mass balance of the ice-sheet. The Greenland Ice Sheet contains enough water to produce a rise in eustatic sea level of up to 7.0 m if the ice were to melt completely. However, even small changes (centimeters) in sea level would cause important economic and societal consequences in the world's major coastal cities thus it is extremely important to monitor changes in the ice-sheet surface temperature and to ultimately quantify these changes in terms of amount of sea-level rise. We have compiled a high-resolution, daily time series of surface temperature of the Greenland Ice Sheet, using the I-km resolution, clear-sky land-surface temperature (LST) standard product from the Moderate-Resolution Imaging Spectroradiometer (MODIS), from 2000 - 2006. We also use Gravity Recovery and Climate Experiment (GRACE) data, averaged over 10-day periods, to measure change in mass of the ice sheet as it melt and snow accumulates. Surface temperature can be used to determine frequency of surface melt, timing of the start and the end of the melt season, and duration of melt. In conjunction with GRACE data, it can also be used to analyze timing of ice-sheet mass loss and gain.

Evaluation of Melt Behavior with initial Melt Velocity under SFR Severe Accidents

Energy Technology Data Exchange (ETDEWEB)

Heo, Hyo; Bang, In Cheol [UNIST, Ulsan (Korea, Republic of); Jerng, Dong Wook [Chung-Ang Univ, Seoul (Korea, Republic of)

2015-10-15

In the current Korean sodium-cooled fast reactor (SFR) program, early dispersion of the molten metallic fuel within a subchannel is suggested as one of the inherent safety strategies for the initiating phase of hypothetical core disruptive accident (HCDA). The safety strategy provides negative reactivity driven by the melt dispersal, so it could reduce the possibility of the recriticality event under a severe triple or more fault scenario for SFR. Since the behavior of the melt dispersion is unpredictable, it depends on the accident condition, particularly core region. While the voided coolant channel region is usually developed in the inner core, the unvoided coolant channel region is formed in the outer core. It is important to confirm the fuel dispersion with the core region, but there are not sufficient existing studies for them. From the existing studies, the coolant vapor pressure is considered as one of driving force to move the melt towards outside of the core. There is a complexity of the phenomena during intermixing of the melt with the coolant after the horizontal melt injections. It is too difficult to understand the several combined mechanisms related to the melt dispersion and the fragmentation. Thus, it could be worthwhile to study the horizontal melt injections at lower temperature as a preliminary study in order to identify the melt dispersion phenomena. For this reason, it is required to clarify whether the coolant vapor pressure is the driving force of the melt dispersion with the core region. The specific conditions to be well dispersed for the molten metallic fuel were discussed in the experiments with the simulant materials. The each melt behavior was compared to evaluate the melt dispersion under the coolant void condition and the boiling condition. As the results, the following results are remarked: 1. The upward melt dispersion did not occur for a given melt and coolant temperature in the nonboiling range. Over current range of conditions

Evaluation of Melt Behavior with initial Melt Velocity under SFR Severe Accidents

International Nuclear Information System (INIS)

Heo, Hyo; Bang, In Cheol; Jerng, Dong Wook

2015-01-01

In the current Korean sodium-cooled fast reactor (SFR) program, early dispersion of the molten metallic fuel within a subchannel is suggested as one of the inherent safety strategies for the initiating phase of hypothetical core disruptive accident (HCDA). The safety strategy provides negative reactivity driven by the melt dispersal, so it could reduce the possibility of the recriticality event under a severe triple or more fault scenario for SFR. Since the behavior of the melt dispersion is unpredictable, it depends on the accident condition, particularly core region. While the voided coolant channel region is usually developed in the inner core, the unvoided coolant channel region is formed in the outer core. It is important to confirm the fuel dispersion with the core region, but there are not sufficient existing studies for them. From the existing studies, the coolant vapor pressure is considered as one of driving force to move the melt towards outside of the core. There is a complexity of the phenomena during intermixing of the melt with the coolant after the horizontal melt injections. It is too difficult to understand the several combined mechanisms related to the melt dispersion and the fragmentation. Thus, it could be worthwhile to study the horizontal melt injections at lower temperature as a preliminary study in order to identify the melt dispersion phenomena. For this reason, it is required to clarify whether the coolant vapor pressure is the driving force of the melt dispersion with the core region. The specific conditions to be well dispersed for the molten metallic fuel were discussed in the experiments with the simulant materials. The each melt behavior was compared to evaluate the melt dispersion under the coolant void condition and the boiling condition. As the results, the following results are remarked: 1. The upward melt dispersion did not occur for a given melt and coolant temperature in the nonboiling range. Over current range of conditions

Method of melting decontamination of radioactive contaminated metals

International Nuclear Information System (INIS)

Uda, Tatsuhiko; Miura, Noboru; Tsuchiya, Hiroyuki.

1984-01-01

Purpose: To improve the transfer efficiency of radioactive materials into slags. Method: Contaminated metals are melt with adding slagging agent in order to transfer the radioactive materials into the slag, where the slagging agent holds less free energy than that of metal oxides contaminated with radioactive materials in order to promote the transfer of the contaminated materials into the slag layer. This effect can also be attained on metals or alloys other than iron contaminated with radioactive materials. In the case of alloy, the slagging agent is to containing such metal oxide that free energy is less than that of the oxide of metal being the main ingredient element of the alloy. The decontamination effect can further be improved by containing halogenide such as calcium fluoride together with the metal oxide into the slagging agent. (Ikeda, J.)

Application of Ceramic Bond Coating for Reusable Melting Crucible of Metallic Fuel Slugs

Energy Technology Data Exchange (ETDEWEB)

Kim, Ki-Hwan; Song, Hoon; Ko, Young-Mo; Park, Jeong-Yong; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Hong, Ki-Won [Chungnam National University, Daejeon (Korea, Republic of)

2016-10-15

Metal fuel slugs of the driver fuel assembly have been fabricated by injection casting of the fuel alloys under a vacuum state or an inert atmosphere. Traditionally, metal fuel such as a U-Zr alloy system for SFR has been melted in slurry-coated graphite crucibles and cast in slurry-coated quartz tube molds to prevent melt/material interactions. Reactive coatings and porous coatings can be a source of melt contaminations, and fuel losses, respectively. Ceramic Y{sub 2}O{sub 3}, TiC, and TaC coating materials showed no penetration in the protective layer after a melt dipping test. However, the ceramic coating materials showed separations in the coating interface between the substrate and coating layer, or between the coating layer and fuel melt after the dipping test. All plasma-spray coated methods maintained a sound coating state after a dipping test with U-10wt.%Zr melt. A single coating Y{sub 2}O{sub 3}(150) layer and double coating layer of TaC(50)-Y{sub 2}O{sub 3}(100), showed a sound state or little penetration in the protective layer after a dipping test with U-10wt.%Zr-5wt.%RE melt. Injection casting experiments of U-10wt.%Zr and U-10wt.%Zr-5wt.%RE fuel slugs have been performed to investigate the feasibility of a reusable crucible of the metal fuel slugs. U–10wt.%Zr and U–10wt.%Zr–5wt.%RE fuel slugs have been soundly fabricated without significant interactions of the graphite crucibles. Thus, the ceramic plasma-spray coatings are thought to be promising candidate coating methods for a reusable graphite crucible to fabricate metal fuel slugs.

Melting temperatures of MgO under high pressure determined by micro-texture observation

Science.gov (United States)

Kimura, T.; Ohfuji, H.; Nishi, M.; Irifune, T.

2016-12-01

Periclase (MgO) is the second abundant mineral after bridgmanite in the Earth's lower mantle, and its melting temperature (Tm) under pressure is important to constrain the chemical composition of ultra-deep magma formed near the mantle-core boundary. However, the melting behavior is highly controversial among previous studies: a laser-heated diamond anvil cell (LHDAC) study reported a melting curve with a dTm/dP of 30 K/GPa at zero pressure [1], while several theoretical computations gave substantially higher dTm/dP of 90 100 K/GPa [2,3]. We performed a series of LHDAC experiments for measurements of Tm of MgO under high pressure, using single crystal MgO as the starting material. The melting was detected by using micro-texture observations of the quenched samples. We found that the laser-heated area of the sample quenched from the Tm in previous LHDAC experiments [1] showed randomly aggregated granular crystals, which was not caused by melting, but by plastic deformation of the sample. This suggests that the Tms of their study were substantially underestimated. On the other hand, the sample recovered from the temperature higher by 1500-1700 K than the Tms in previous LHDAC experiments showed a characteristic internal texture comparable to the solidification texture typically shown in metal casting. We determined the Tms based on the observation of this texture up to 32 GPa. Fitting our Tms to the Simon equation yields dTm/dP of 82 K/GPa at zero pressure, which is consistent with those of the theoretical predictions (90 100 K/GPa) [2,3]. Extrapolation of the present melting curve of MgO to the pressure of the CMB (135 GPa) gives a melting temperature of 8900 K. The present steep melting slope offers the eutectic composition close to peridotite (in terms of Mg/Si ratio) throughout the lower mantle conditions. According to the model for sink/float relationship between the solid mantle and the magma [4], a considerable amount of iron (Fe/(Mg+Fe) > 0.24) is expected

Crust behavior and erosion rate prediction of EPR sacrificial material impinged by core melt jet

Energy Technology Data Exchange (ETDEWEB)

Li, Gen; Liu, Ming, E-mail: ming.liu@mail.xjtu.edu.cn; Wang, Jinshi; Chong, Daotong; Yan, Junjie

2017-04-01

Highlights: • A numerical code was developed to analyze melt jet-concrete interaction in the frame of MPS method. • Crust and ablated concrete layer at UO{sub 2}-ZrO{sub 2} melt and concrete interface periodically developed and collapsed. • Concrete surface temperature fluctuated around a low temperature and ablation temperature. • Concrete erosion by Fe-Zr melt jet was significantly faster than that by UO{sub 2}-ZrO{sub 2} melt jet. - Abstract: Sacrificial material is a special ferro-siliceous concrete, designed in the ex-vessel core melt stabilization system of European Pressurized water Reactor (EPR). Given a localized break of RPV lower head, the melt directly impinges onto the dry concrete in form of compact jet. The concrete erosion behavior influences the failure of melt plug, and further affects melt spreading. In this study, a numerical code was developed in the frame of Moving Particle Semi-implicit (MPS) method, to analyze the crust behavior and erosion rate of sacrificial concrete, impinged by prototypic melt jet. In validation of numerical modeling, the time-dependent erosion depth and erosion configuration matched well with the experimental data. Sensitivity study of sacrificial concrete erosion indicates that the crust and ablated concrete layer presented at UO{sub 2}-ZrO{sub 2} melt and concrete interface, whereas no crust could be found in the interaction of Fe-Zr melt with concrete. The crust went through stabilization-fracture-reformation periodic process, accompanied with accumulating and collapsing of molten concrete layer. The concrete surface temperature fluctuated around a low temperature and ablation temperature. It increased as the concrete surface layer was heated to melting, and dropped down when the cold concrete was revealed. The erosion progression was fast in the conditions of small jet diameter and large concrete inclination angle, and it was significantly faster in the erosion by metallic melt jet than by oxidic melt jet.

Formation and stability of Pb-, Zn- and Cu-PO4 phases at low temperatures: Implications for heavy metal fixation in polar environments

International Nuclear Information System (INIS)

White, Duanne A.; Hafsteinsdóttir, Erla G.; Gore, Damian B.; Thorogood, Gordon; Stark, Scott C.

2012-01-01

Low temperatures and frequent soil freeze–thaw in polar environments present challenges for the immobilisation of metals. To address these challenges we investigated the chemical forms of Pb, Zn and Cu in an Antarctic landfill, examined in vitro reaction kinetics of these metals and orthophosphate at 2 and 22 °C for up to 185 days, and subjected the products to freeze–thaw. Reaction products at both temperatures were similar, but the rate of production varied, with Cu-PO 4 phases forming faster, and the Zn- and Pb-PO 4 phases slower at 2 °C. All metal-orthophosphate phases produced were stable during a 2.5 h freeze–thaw cycle to −30 °C. Metal immobilisation using orthophosphate can be successful in polar regions, but treatments will need to consider differing mineral stabilities and reaction rates at low temperatures. - Highlights: ► We identify Cu, Pb and Zn species in an Antarctic Landfill. ► We identify the products and rates of reactions between metals and PO 4 3− at 2 and 22 °C. ► We test the stability of metal-orthophosphate species during freeze–thaw. ► We conclude that orthophosphate may immobilize metals in freezing ground. - Pb, Cu and Zn react with PO 4 3− at low temperatures (2 °C) to form low solubility metal-PO 4 phases at rates that may enable the in-situ remediation of metal contaminated soils in polar areas.

Low-temperature thermal transport and thermopower of monolayer transition metal dichalcogenide semiconductors

Science.gov (United States)

Sengupta, Parijat; Tan, Yaohua; Klimeck, Gerhard; Shi, Junxia

2017-10-01

We study the low temperature thermal conductivity of single-layer transition metal dichalcogenides (TMDCs). In the low temperature regime where heat is carried primarily through transport of electrons, thermal conductivity is linked to electrical conductivity through the Wiedemann-Franz law (WFL). Using a k.p Hamiltonian that describes the K and K{\\prime} valley edges, we compute the zero-frequency electric (Drude) conductivity using the Kubo formula to obtain a numerical estimate for the thermal conductivity. The impurity scattering determined transit time of electrons which enters the Drude expression is evaluated within the self-consistent Born approximation. The analytic expressions derived show that low temperature thermal conductivity (1) is determined by the band gap at the valley edges in monolayer TMDCs and (2) in presence of disorder which can give rise to the variable range hopping regime, there is a distinct reduction. Additionally, we compute the Mott thermopower and demonstrate that under a high frequency light beam, a valley-resolved thermopower can be obtained. A closing summary reviews the implications of results followed by a brief discussion on applicability of the WFL and its breakdown in context of the presented calculations.

Lattice stability and high-pressure melting mechanism of dense hydrogen up to 1.5 TPa

KAUST Repository

Geng, Hua Y.

2015-09-01

© 2015 American Physical Society. Lattice stability and metastability, as well as melting, are important features of the physics and chemistry of dense hydrogen. Using ab initio molecular dynamics (AIMD), the classical superheating limit and melting line of metallic hydrogen are investigated up to 1.5 TPa. The computations show that the classical superheating degree is about 100 K, and the classical melting curve becomes flat at a level of 350 K when beyond 500 GPa. This information allows us to estimate the well depth and the potential barriers that must be overcome when the crystal melts. Inclusion of nuclear quantum effects (NQE) using path integral molecular dynamics (PIMD) predicts that both superheating limit and melting temperature are lowered to below room temperature, but the latter never reaches absolute zero. Detailed analysis indicates that the melting is thermally activated, rather than driven by pure zero-point motion (ZPM). This argument was further supported by extensive PIMD simulations, demonstrating the stability of Fddd structure against liquefaction at low temperatures.

Melting relations in the Fe-rich portion of the system FeFeS at 30 kb pressure

Science.gov (United States)

Brett, R.; Bell, P.M.

1969-01-01

The melting relations of FeFeS mixtures covering the composition range from Fe to Fe67S33 have been determined at 30 kb pressure. The phase relations are similar to those at low pressure. The eutectic has a composition of Fe72.9S27.1 and a temperature of 990??C. Solubility of S in Fe at elevated temperatures at 30 kb is of the same order of magnitude as at low pressure. Sulfur may have significantly lowered the melting point of iron in the upper mantle during the period of coalescence of metal prior to core formation in the primitive earth. ?? 1969.

Numerical analysis of the effects of non-conventional laser beam geometries during laser melting of metallic materials

International Nuclear Information System (INIS)

Safdar, Shakeel; Li, Lin; Sheikh, M A

2007-01-01

Laser melting is an important industrial activity encountered in a variety of laser manufacturing processes, e.g. selective laser melting, welding, brazing, soldering, glazing, surface alloying, cladding etc. The majority of these processes are carried out by using either circular or rectangular beams. At present, the melt pool characteristics such as melt pool geometry, thermal gradients and cooling rate are controlled by the variation of laser power, spot size or scanning speed. However, the variations in these parameters are often limited by other processing conditions. Although different laser beam modes and intensity distributions have been studied to improve the process, no other laser beam geometries have been investigated. The effect of laser beam geometry on the laser melting process has received very little attention. This paper presents an investigation of the effects of different beam geometries including circular, rectangular and diamond shapes on laser melting of metallic materials. The finite volume method has been used to simulate the transient effects of a moving beam for laser melting of mild steel (EN-43A) taking into account Marangoni and buoyancy convection. The temperature distribution, melt pool geometry, fluid flow velocities and heating/cooling rates have been calculated. Some of the results have been compared with the experimental data

Advanced Melting Technologies: Energy Saving Concepts and Opportunities for the Metal Casting Industry

Energy Technology Data Exchange (ETDEWEB)

none,

2005-11-01

The study examines current and emerging melting technologies and discusses their technical barriers to scale-up issues and research needed to advance these technologies, improving melting efficiency, lowering metal transfer heat loss, and reducing scrap.

Oscillatory convection in low aspect ratio Czochralski melts

Science.gov (United States)

Anselmo, A.; Prasad, V.; Koziol, J.; Gupta, K. P.

1993-11-01

Modeling of the crucible in bulk crystal growth simulations as a right circular cylinder may be adequate for high aspect ratio melts but this may be unrealistic when the melt height is low. Low melt height is a unique feature of a solid feed continuous Czochralski growth process for silicon single crystals currently under investigation. At low melt heights, the crucible bottom curvature has a dampening effect on the buoyancy-induced oscillations, a source of inhomogeneities in the grown crystal. The numerical results demonstrate how the mode of convection changes from vertical wall-dominated recirculating flows to Benard convection as the aspect ratio is lowered. This phenomenon is strongly dependent on the boundary condition at the free surface of the melt, which has been generally considered to be either adiabatic or radiatively cooled. A comparison of the flow oscillations in crucibles with and without curved bottoms at aspect ratios in the range of 0.25 to 0.50, and at realistic Grashof numbers (10 7 < Gr < 10 8) illustrate that changing the shape of the crucible may be an effective means of suppressing oscillations and controlling the melt flow.

Parameters in selective laser melting for processing metallic powders

Science.gov (United States)

Kurzynowski, Tomasz; Chlebus, Edward; Kuźnicka, Bogumiła; Reiner, Jacek

2012-03-01

The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 - 1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a μCT scanner.

The effect of growth temperature variation on partially bismuth filled carbon nanotubes synthesis using a soft semi-metallic template.

Science.gov (United States)

Sahoo, R K; Jacob, C

2014-06-01

The dewetting of a low melting point metal thin film deposited on silicon substrates was studied. The experimental results suggest that the change in the growth temperature affects the nanostructures that form. Based on the experimental results, the temperature which yielded the smallest features for the growth of nanotubes is determined. The mechanism by which these nano-templates become an efficient seeds for the growth of the carbon nanotubes is discussed. The partial bismuth filling inside the CNTs was optimized. Based on the results, a schematic growth model for better understanding of the process parameters has also been proposed.

Effects of surface shape on the geometry and surface topography of the melt pool in low-power density laser melting

KAUST Repository

Kim, Youngdeuk

2011-04-15

The quantitative correlations between workpiece volume and melt pool geometry, as well as the flow and thermal features of the melt pool are established. Thermocapillary convections in melt pool with a deformable free surface are investigated with respect to surface shape and laser intensity. When the contact angle between the tangent to the top surface and the vertical wall at the hot center is acute, the free surface flattens, compared with that of the initial free surface. Otherwise, the free surface forms a bowl-like shape with a deep crater and a low peripheral rim when the contact angle at the hot center is obtuse. Increasing the workpiece volume at a fixed laser intensity and a negative radial height gradient cause linear decreases in the geometric size and magnitude of flow and temperature of the melt pool. Conversely, linear increases are observed with a positive radial height gradient. © 2011 American Institute of Chemical Engineers (AIChE).

Highly anisotropic SmCo5 nanoflakes by surfactant-assisted ball milling at low temperature

International Nuclear Information System (INIS)

Liu, Lidong; Zhang, Songlin; Zhang, Jian; Ping Liu, J.; Xia, Weixing; Du, Juan; Yan, Aru; Yi, Jianhong; Li, Wei; Guo, Zhaohui

2015-01-01

Surfactant-assisted ball milling (SABM) has been shown to be a promising method for preparing rare earth-transition metal (RE-TM) nanoflakes and nanoparticles. In this work, we prepared SmCo 5 nanoflakes by SABM at low temperature, and 2-methyl pentane and trioctylamine were specially selected as solvent and surfactant, respectively, due to their low melting points. The effects of milling temperature on the morphology, microstructure and magnetic performance of SmCo 5 nanoflakes were investigated systematically. Comparing with the samples milled at room temperature, the SmCo 5 nanoflakes prepared at low temperature displayed more homogeneous morphology and lower oxygen content. Remarkably, better crystallinity, better grain alignment and larger remanence ratio were shown in the samples milled at low temperature, which resulted from the distinct microstructure caused by low milling temperature. The differences in structural evolution between the SmCo 5 nanoflakes milled at room temperature and low temperature, including the formation of nanocrystalline, grain boundary sliding, grain rotation, et al., were discussed. It was found that lowering the temperature of SABM was a powerful method for the fabrication of RE-TM nanoflakes, which showed better hard magnetic properties and lower oxygen content. This was important for the preparation of high-performance sintered magnets, bonded magnets and nanocomposite magnets. - Highlights: • We prepare SmCo 5 nanoflakes by surfactant-assisted ball milling at low temperature. • Better grain alignment and higher remanence ratio are achieved. • The oxygen content is reduced by lowering the milling temperature. • A distinct microstructural evolution caused by low milling temperature is clarified

A Passive Pressure Sensor Fabricated by Post-Fire Metallization on Zirconia Ceramic for High-Temperature Applications

Directory of Open Access Journals (Sweden)

Tao Luo

2014-09-01

Full Text Available A high-temperature pressure sensor realized by the post-fire metallization on zirconia ceramic is presented. The pressure signal can be read out wirelessly through the magnetic coupling between the reader antenna and the sensor due to that the sensor is equivalent to an inductive-capacitive (LC resonance circuit which has a pressure-sensitive resonance frequency. Considering the excellent mechanical properties in high-temperature environment, multilayered zirconia ceramic tapes were used to fabricate the pressure-sensitive structure. Owing to its low resistivity, sliver paste was chosen to form the electrical circuit via post-fire metallization, thereby enhancing the quality factor compared to sensors fabricated by cofiring with a high-melting-point metal such as platinum, tungsten or manganese. The design, fabrication, and experiments are demonstrated and discussed in detail. Experimental results showed that the sensor can operate at 600 °C with quite good coupling. Furthermore, the average sensitivity is as high as 790 kHz/bar within the measurement range between 0 and 1 Bar.

Application of the zone-melting technique to metal chelate systems-VI A new apparatus for zone-melting chromatography.

Science.gov (United States)

Maeda, S; Kobayashi, H; Ueno, K

1973-07-01

An improved apparatus has been constructed for zone-melting chromatography. An essential feature of the apparatus is that the length of the molten zone can be kept constant during a zone-melting operation, by employing heating and cooling compartments which are separated from each other by double partition plates. Each compartment is heated or cooled with jets of hot or cold air. The apparatus is suitable for organic materials melting in the range between 40 degrees and 180 degrees . The distribution of metal ion along the column after zone melting of copper acetylacetonate in 2-methoxynaphthalene was a smooth curve. The plot of the position of maximum concentration, x(max), against the number of zone passes, n, gave a relationship in accordance with theoretical prediction.

Observation of melting conditions in selective laser melting of metals (SLM)

Science.gov (United States)

Thombansen, U.; Abels, Peter

2016-03-01

Process observation in 3D printing of metals currently is one of the central challenges. Many companies strive to employ this additive manufacturing process in their production chains in order to gain competitive advantages through added flexibility in product design and embedded features. The new degrees of freedom are accompanied with the challenge to manufacture every detail of the product to the predefined specifications. Products with filigree internal structures for example require a perfect build to deliver the performance that was designed into these structures. Melting conditions determine properties such as grain structure and density of the finished part before it is sent to post processing steps. Monitoring of such melting conditions is still a challenge where the use of photodiodes, pyrometry and camera systems contribute to an overall picture that might identify errors or deviations during the build process. Additional considerations must be made to decide if these sensors are applied coaxially or from a lateral perspective. Furthermore, setting parameters of focal plane array (FPA) sensors are discussed and events that are seen in the machine vision image are compared against the pyrometry data. The resume of the experiments suggests the application of multiple sensors to the selective laser melting process (SLM) as they jointly contribute to an identification of events. These events need to be understood in order to establish cause effect relationships in the future.

Development of metal-carbon eutectic cells for application as high temperature reference points in nuclear reactor severe accident tests: Results on the Fe-C, Co-C, Ti-C and Ru-C alloys' melting/freezing transformation temperature under electromagnetic induction heating

International Nuclear Information System (INIS)

Parga, Clemente J.; Journeau, Christophe; Parga, Clemente J.; Tokuhiro, Akira

2012-01-01

With the aim of reducing the high temperature measurement uncertainty of nuclear reactor severe accident experimental tests at the PLINIUS platform in Cadarache Research Centre, France, a variety of graphite cells containing a metal-carbon eutectic mix have been tested to assess the melting/freezing temperature reproducibility and their feasibility as calibration cells for thermometers. The eutectic cells have been thermally cycled in an induction furnace to assess the effect of heating/cooling rate, metal purity, graphite crucible design, and binary system constituents on the eutectic transformation temperature. A bi-chromatic pyrometer was used to perform temperature measurements in the graphite cell black cavity containing the metal-carbon eutectic mix. The eutectic points analyzed are all over 1100 C and cover an almost thousand degree span, i.e. from the Fe-Fe 3 C to the Ru-C eutectic. The induction heating permitted the attainment of heating and cooling rates of over 200 C/min under an inert atmosphere. The conducted tests allowed the determination of general trends and peculiarities of the solid. liquid transformation temperature under non-equilibrium and non-steady-state conditions of a variety of eutectic alloys (Fe-C, Co-C, Ti-C and Ru-C binary systems). (authors)

Do salt and low temperature impair metal treatment in stormwater bioretention cells with or without a submerged zone?

Science.gov (United States)

Søberg, Laila C; Viklander, Maria; Blecken, Godecke-Tobias

2017-02-01

Although seasonal temperature changes and (road) salt in winter and/or coastal stormwater runoff might interfere with the metal treatment performance of stormwater bioretention cells, no previous study has evaluated the effect of these factors and their interactions under controlled conditions. In this 18week long study 24 well established pilot-scale bioretention columns were employed to evaluate the individual and combined effect(s) of low/high temperature, salt and presence of a submerged zone with an embedded carbon source on metal removal using a three factor, two-level full factorial experimental design. In most instances, the three factors significantly influenced the metal outflow concentrations and thus the treatment performance; the effect of temperature depended on the metal in question, salt had an overall negative effect and the submerged zone with carbon source had an overall positive effect. Despite these statistically significant effects, the discharge water quality was generally markedly improved. However, leaching of dissolved Cu and Pb did occur, mainly from bioretention cells dosed with salt-containing stormwater. The highest concentrations of metals were captured in the top layer of the filter material and were not significantly affected by the three factors studied. Overall, the results confirmed that bioretention provides a functioning stormwater treatment option in areas experiencing winter conditions (road salt, low temperatures) or coastal regions (salt-laden stormwater). However, validation of these results in the field is recommended, especially focusing on dissolved metal removal, which may be critically affected under certain conditions. Copyright © 2016 Elsevier B.V. All rights reserved.

Electrodeposition of platinum metals and alloys from chloride melts

Directory of Open Access Journals (Sweden)

Saltykova N.A.

2003-01-01

Full Text Available The structure of platinum metals and their alloys deposited by the electrolysis of chloride melts have been investigated. The cathodic deposits were both in the form of compact layers and dendrites. All the alloys of platinum metals obtained are solid solutions in the whole range of composition. Depending on the experimental conditions the layers had columnar, stratum and spiral (dissipative structures. The stratum and dissipative structures were observed in the case of alloys only.

On the necessity of composition-dependent low-temperature opacity in models of metal-poor asymptotic giant branch stars

Energy Technology Data Exchange (ETDEWEB)

Constantino, Thomas; Campbell, Simon; Lattanzio, John [Monash Centre for Astrophysics, School of Mathematical Sciences, Monash University, Victoria 3800 (Australia); Gil-Pons, Pilar, E-mail: thomas.constantino@monash.edu [Department of Applied Physics, Polytechnic University of Catalonia, 08860 Barcelona (Spain)

2014-03-20

The vital importance of composition-dependent low-temperature opacity in low-mass (M ≤ 3 M {sub ☉}) asymptotic giant branch (AGB) stellar models of metallicity Z ≥ 0.001 has recently been demonstrated. Its significance to more metal-poor, intermediate-mass (M ≥ 2.5 M {sub ☉}) models has yet to be investigated. We show that its inclusion in lower-metallicity models ([Fe/H] ≤–2) is essential and that there exists no threshold metallicity below which composition-dependent molecular opacity may be neglected. We find it to be crucial in all intermediate-mass models investigated ([Fe/H] ≤–2 and 2.5 ≤ M/M {sub ☉} ≤ 5), because of the evolution of the surface chemistry, including the orders of magnitude increase in the abundance of molecule-forming species. Its effect on these models mirrors that previously reported for higher-metallicity models—increase in radius, decrease in T {sub eff}, faster mass loss, shorter thermally pulsing AGB lifetime, reduced enrichment in third dredge-up products (by a factor of 3-10), and an increase in the mass limit for hot bottom burning. We show that the evolution of low-metallicity models with composition-dependent low-temperature opacity is relatively independent of initial metal abundance because its contribution to the opacity is far outweighed by changes resulting from dredge-up. Our results imply a significant reduction in the expected number of nitrogen-enhanced metal-poor stars, which may help explain their observed paucity. We note that these findings are partially a product of the macrophysics adopted in our models, in particular, the Vassiliadis and Wood mass loss rate which is strongly dependent on radius.

Effects of melt-temperature on limiting current density in Al electrodeposition and morphology of Al electrodeposits obtained from ambient temperature type molten salt; Joongata yoyuen kara no denki aluminium mekki no genkai denryu mitsudo oyobi denseki keitai ni oyobosu mekki ekion no eikyo

Energy Technology Data Exchange (ETDEWEB)

Shimizu, T.; Tatano, M.; Uchida, Y. [Nisshin Steel Co. Ltd., Tokyo (Japan)

1996-03-31

Some of more important electrolytic solutions for Al electrodeposition are organic solvents, high-temperature type molten salts and low-temperature type molten salts having a melting point of 30{degree}C or lower, such as ethylmethylimidazolium chloride (EMIC). This study uses a molten salt of AlCl3-EMIC as the low-temperature type solution for high-speed electrodeposition. Discussed herein are the effects of melt temperature on limiting current density in Al electrodeposition and Al electrodeposit morphology. Limiting current density increases as melt temperature increases at any AlCl3 concentration used in this study. The AlCl3 concentration that gives the maximum limiting current density shifts from 64 to 67mol% at a melt temperature of 120{degree}C. A dense, smooth Al electrodeposited film results at a melt temperature of 100{degree}C or lower, but the electrodeposited grains become coarser as melt temperature increases. Melt temperature can be increased to 140{degree}C to secure a smooth electrodeposited film, showing possibility of 2 times faster electrodeposition than the conventional one. 21 refs., 12 figs., 1 tab.

Regularities of changes of metal melting entropy

International Nuclear Information System (INIS)

Kats, S.A.; Chekhovskoj, V.Ya.

1980-01-01

Most trustworthy data on temperatures, heats and entropies of fusion of metals have been used as a basis to throw light on the laws governing variations of the entropy of metals fusion. The elaborated procedure is used to predict the entropies of the metals fusion whose thermodynamic properties under high temperatures have not yet been investigated

Effect of temperature on swelling and bubble growth in metals

International Nuclear Information System (INIS)

Tiwari, G.P.

1982-01-01

The effect of temperature on the swelling of copper-boron alloys has been studied in the temperature range of 900-1040deg C. It is observed that beyond 1030deg C, swelling as well as the rate of bubble growth decrease. Similar characteristics of the bubble growth have been observed in aluminium-boron alloys also. At 590deg C, the bubble growth in aluminium-boron alloys is faster as compared to that at 640deg C. It thus appears that the swelling as well as the growth of the gas bubble are retarded at temperatures near the melting point in metals. Possible reasons for this kind of behaviour are discussed. (author)

Melt layer erosion of metallic armour targets during off-normal events in tokamaks

International Nuclear Information System (INIS)

Bazylev, B.; Wuerz, H.

2002-01-01

Melt layer erosion by melt motion is the dominating erosion mechanism for metallic armours under high heat loads. A 1-D fluid dynamics simulation model for calculation of melt motion was developed and validated against experimental results for tungsten from the e-beam facility JEBIS and beryllium from the e-beam facility JUDITH. The driving force in each case is the gradient of the surface tension. Due to the high velocity which develops in the Be melt considerable droplet splashing occurs

Melt layer erosion of metallic armour targets during off-normal events in tokamaks

Science.gov (United States)

Bazylev, B.; Wuerz, H.

2002-12-01

Melt layer erosion by melt motion is the dominating erosion mechanism for metallic armours under high heat loads. A 1-D fluid dynamics simulation model for calculation of melt motion was developed and validated against experimental results for tungsten from the e-beam facility JEBIS and beryllium from the e-beam facility JUDITH. The driving force in each case is the gradient of the surface tension. Due to the high velocity which develops in the Be melt considerable droplet splashing occurs.

A thermodynamic model for predicting surface melting and overheating of different crystal planes in BCC, FCC and HCP pure metallic thin films

International Nuclear Information System (INIS)

Jahangir, Vafa; Riahifar, Reza; Sahba Yaghmaee, Maziar

2016-01-01

In order to predict as well as study the surface melting phenomena in contradiction to surface overheating, a generalized thermodynamics model including the surface free energy of solid and the melt state along with the interfacial energy of solid–liquid (melt on substrate) has been introduced. In addition, the effect of different crystal structures of surfaces in fcc, bcc and hcp metals was included in surface energies as well as in the atomistic model. These considerations lead us to predict surface melting and overheating as two contradictory melting phenomena. The results of the calculation are demonstrated on the example of Pb and Al thin films in three groups of (100), (110) and (111) surface planes. Our conclusions show good agreement with experimental results and other theoretical investigations. Moreover, a computational algorithm has been developed which enables users to investigate the surface melt or overheating of single component metallic thin film with variable crystal structures and different crystalline planes. This model and developed software can be used for studying all related surface phenomena. - Highlights: • Investigating the surface melting and overheating phenomena • Effect of crystal orientations, surface energies, geometry and different atomic surface layers • Developing a computational algorithm and its related code (free-software SMSO-Ver1) • Thickness and orientation of surface plane dominate the surface melting or overheating. • Total excess surface energy as a function of thickness and temperature explains melting.

A thermodynamic model for predicting surface melting and overheating of different crystal planes in BCC, FCC and HCP pure metallic thin films

Energy Technology Data Exchange (ETDEWEB)

Jahangir, Vafa, E-mail: vafa.jahangir@yahoo.com; Riahifar, Reza, E-mail: reza_rfr@yahoo.com; Sahba Yaghmaee, Maziar, E-mail: fkmsahba@uni-miskolc.hu

2016-03-31

In order to predict as well as study the surface melting phenomena in contradiction to surface overheating, a generalized thermodynamics model including the surface free energy of solid and the melt state along with the interfacial energy of solid–liquid (melt on substrate) has been introduced. In addition, the effect of different crystal structures of surfaces in fcc, bcc and hcp metals was included in surface energies as well as in the atomistic model. These considerations lead us to predict surface melting and overheating as two contradictory melting phenomena. The results of the calculation are demonstrated on the example of Pb and Al thin films in three groups of (100), (110) and (111) surface planes. Our conclusions show good agreement with experimental results and other theoretical investigations. Moreover, a computational algorithm has been developed which enables users to investigate the surface melt or overheating of single component metallic thin film with variable crystal structures and different crystalline planes. This model and developed software can be used for studying all related surface phenomena. - Highlights: • Investigating the surface melting and overheating phenomena • Effect of crystal orientations, surface energies, geometry and different atomic surface layers • Developing a computational algorithm and its related code (free-software SMSO-Ver1) • Thickness and orientation of surface plane dominate the surface melting or overheating. • Total excess surface energy as a function of thickness and temperature explains melting.

Low-melting point inorganic nitrate salt heat transfer fluid

Science.gov (United States)

Bradshaw, Robert W [Livermore, CA; Brosseau, Douglas A [Albuquerque, NM

2009-09-15

A low-melting point, heat transfer fluid made of a mixture of four inorganic nitrate salts: 9-18 wt % NaNO.sub.3, 40-52 wt % KNO.sub.3, 13-21 wt % LiNO.sub.3, and 20-27 wt % Ca(NO.sub.3).sub.2. These compositions can have liquidus temperatures less than 100 C; thermal stability limits greater than 500 C; and viscosity in the range of 5-6 cP at 300 C; and 2-3 cP at 400 C.

Temperature fluctuations in a LiNbO 3 melt during crystal growth

Science.gov (United States)

Suzuki, Tetsuro

2004-10-01

Variations in temperature induced by forced convection on the surface of a LiNbO3 melt during crystal growth have been studied. Temperature measurements on the melt surface of single crystals growing (∅ 50 mm) at rotation rates of 15-40 rpm on an RF-heated Czochralski puller has revealed that the melt surface continuously alternates between a steady and unsteady state of flow. This was attributed to the intermittently turbulent flow mode at intermediate rotation rates. The fluctuation period is thought to depend on the thickness of its boundary layer. The boundary layer varies in thickness due to the melt flow, which stops as the interface moves toward the crystal and resumes once the interface reverts to its former position. By contrast, at above 60 rpm, the melt surface temperature drops without fluctuation, indicating that turbulent flow is dominant at faster rotation rates.

Influence of temperature and salinity on heavy metal uptake by submersed plants

Energy Technology Data Exchange (ETDEWEB)

Fritioff, A. [Department of Botany, Stockholm University, S-106 91 Stockholm (Sweden)]. E-mail: fritioff@botan.su.se; Kautsky, L. [Department of Botany, Stockholm University, S-106 91 Stockholm (Sweden); Greger, M. [Department of Botany, Stockholm University, S-106 91 Stockholm (Sweden)

2005-01-01

Submersed plants can be useful in reducing heavy metal concentrations in stormwater, since they can accumulate large amounts of heavy metals in their shoots. To investigate the effects of water temperature and salinity on the metal uptake of two submersed plant species, Elodea canadensis (Michx.) and Potamogeton natans (L.), these plants were grown in the presence of Cu, Zn, Cd, and Pb at 5, 11, and 20 deg. C in combination with salinities of 0, 0.5, and 5%o. The metal concentrations in the plant tissue increased with increasing temperature in both species; the exception was the concentration of Pb in Elodea, which increased with decreasing salinity. Metal concentrations at high temperature or low salinity were up to twice those found at low temperature or high salinity. Plant biomass affected the metal uptake, with low biomass plants having higher metal concentrations than did high biomass plants. - Metal concentrations increase with increasing temperature and decreasing salinity in two aquatic plants.

Influence of temperature and salinity on heavy metal uptake by submersed plants

International Nuclear Information System (INIS)

Fritioff, A.; Kautsky, L.; Greger, M.

2005-01-01

Submersed plants can be useful in reducing heavy metal concentrations in stormwater, since they can accumulate large amounts of heavy metals in their shoots. To investigate the effects of water temperature and salinity on the metal uptake of two submersed plant species, Elodea canadensis (Michx.) and Potamogeton natans (L.), these plants were grown in the presence of Cu, Zn, Cd, and Pb at 5, 11, and 20 deg. C in combination with salinities of 0, 0.5, and 5%o. The metal concentrations in the plant tissue increased with increasing temperature in both species; the exception was the concentration of Pb in Elodea, which increased with decreasing salinity. Metal concentrations at high temperature or low salinity were up to twice those found at low temperature or high salinity. Plant biomass affected the metal uptake, with low biomass plants having higher metal concentrations than did high biomass plants. - Metal concentrations increase with increasing temperature and decreasing salinity in two aquatic plants

Removal of oxides from alkali metal melts by reductive titration to electrical resistance-change end points

Science.gov (United States)

Tsang, Floris Y.

1980-01-01

Alkali metal oxides dissolved in alkali metal melts are reduced with soluble metals which are converted to insoluble oxides. The end points of the reduction is detected as an increase in electrical resistance across an alkali metal ion-conductive membrane interposed between the oxide-containing melt and a material capable of accepting the alkali metal ions from the membrane when a difference in electrical potential, of the appropriate polarity, is established across it. The resistance increase results from blocking of the membrane face by ions of the excess reductant metal, to which the membrane is essentially non-conductive.

Temperature-dependent thermo-elastic properties of s-, p- and d-block liquid metals

International Nuclear Information System (INIS)

Singh, R.N.; Arafin, S.; George, A.K.

2007-01-01

Thermodynamic relations involving experimentally known physical quantities are used to determine the ratio of specific heats, γ, for s-block (Na, K, Rb, Cs, Mg), d-block (Fe, Co, Ni, Cu, Ag, Au, Zn, Cd, Hg,) and p-block (Al, Ga, In, Tl, Sn, Pb, Sb, Bi, Se, Te) liquid metals. γ is further utilized to determine reliable values for the isothermal compressibility (κ T ) and the specific heat at constant volume (C V ) for these liquid metals near and above the melting temperatures. These data are of considerable significance for various thermo-physical analysis of liquid metals. We have also evaluated the Grueneisen function and its temperature dependence to establish the correlation between the thermal expansion and the elastic response to thermally induced stress. The values of acoustic impedance for liquid metals are evaluated and its physical significance is discussed for the transmission of elastic waves across metallic interfaces

Low temperature thermocompression bonding between aligned carbon nanotubes and metallized substrate

Energy Technology Data Exchange (ETDEWEB)

Chen, M X; Gan, Z Y; Liu, S [School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China); Song, X H, E-mail: chimish@163.com [Division of MOEMS, Wuhan National Lab for Optoelectronics, Wuhan 430074 (China)

2011-08-26

Vertically aligned carbon nanotube (VACNT) turf is proposed for use as an electrical and thermal contact material. For these applications, one route for circumventing the high temperatures required for VACNT growth using chemical vapor deposition (CVD) is used to grow firstly VACNTs on one substrate and then transfer them to other substrates. In this work, a nano thermocompression bonding technique between VACNTs and a metallized substrate is developed to allow dry mechanical transfer of the VACNTs. Unlike the diffusion bonding between two bulk materials, nano metal clusters have a high surface energy and the atoms are very active to form alloy with the contacted bulk metal material even at much lower temperatures, so nano thermocompression bonding can decrease the bonding temperature (150 deg. C) and pressure (1 MPa) and greatly shorten the bonding time from hours to 20 min. A debonding experiment shows that the bonding strength between VACNTs and the metallized layer is so high that a break is less likely to occur at the bonding interface.

Solid-solid phase transformation via internal stress-induced virtual melting, significantly below the melting temperature. Application to HMX energetic crystal.

Science.gov (United States)

Levitas, Valery I; Henson, Bryan F; Smilowitz, Laura B; Asay, Blaine W

2006-05-25

We theoretically predict a new phenomenon, namely, that a solid-solid phase transformation (PT) with a large transformation strain can occur via internal stress-induced virtual melting along the interface at temperatures significantly (more than 100 K) below the melting temperature. We show that the energy of elastic stresses, induced by transformation strain, increases the driving force for melting and reduces the melting temperature. Immediately after melting, stresses relax and the unstable melt solidifies. Fast solidification in a thin layer leads to nanoscale cracking which does not affect the thermodynamics or kinetics of the solid-solid transformation. Thus, virtual melting represents a new mechanism of solid-solid PT, stress relaxation, and loss of coherence at a moving solid-solid interface. It also removes the athermal interface friction and deletes the thermomechanical memory of preceding cycles of the direct-reverse transformation. It is also found that nonhydrostatic compressive internal stresses promote melting in contrast to hydrostatic pressure. Sixteen theoretical predictions are in qualitative and quantitative agreement with experiments conducted on the PTs in the energetic crystal HMX. In particular, (a) the energy of internal stresses is sufficient to reduce the melting temperature from 551 to 430 K for the delta phase during the beta --> delta PT and from 520 to 400 K for the beta phase during the delta --> beta PT; (b) predicted activation energies for direct and reverse PTs coincide with corresponding melting energies of the beta and delta phases and with the experimental values; (c) the temperature dependence of the rate constant is determined by the heat of fusion, for both direct and reverse PTs; results b and c are obtained both for overall kinetics and for interface propagation; (d) considerable nanocracking, homogeneously distributed in the transformed material, accompanies the PT, as predicted by theory; (e) the nanocracking does not

Consequences of Part Temperature Variability in Electron Beam Melting of Ti-6Al-4V

Science.gov (United States)

Fisher, Brian A.; Mireles, Jorge; Ridwan, Shakerur; Wicker, Ryan B.; Beuth, Jack

2017-12-01

To facilitate adoption of Ti-6Al-4V (Ti64) parts produced via additive manufacturing (AM), the ability to ensure part quality is critical. Measuring temperatures is an important component of part quality monitoring in all direct metal AM processes. In this work, surface temperatures were monitored using a custom infrared camera system attached to an Arcam electron beam melting (EBM®) machine. These temperatures were analyzed to understand their possible effect on solidification microstructure based on solidification cooling rates extracted from finite element simulations. Complicated thermal histories were seen during part builds, and temperature changes occurring during typical Ti64 builds may be large enough to affect solidification microstructure. There is, however, enough time between fusion of individual layers for spatial temperature variations (i.e., hot spots) to dissipate. This means that an effective thermal control strategy for EBM® can be based on average measured surface temperatures, ignoring temperature variability.

Melting decontamination and recycling of radioactive polluted metals from uranium mining and metallurgy

International Nuclear Information System (INIS)

Chen Anquan

2011-01-01

Melting method is a primary method used for decontamination of radioactive polluted metal from uranium mining and metallurgy. The decontamination mechanism of the method, the way selection and its features are introduced. Taking the ten year's work of CNNC Uranium Mining and Metallurgy Radioactive Polluted Metal Melting Processing Center as example, the effects of processing radioactive polluted metals by smelting method are discussed. The surface pollution levels of radioactive polluted metal from uranium mining and metallurgy decreased from 4-48 Bq/cm 2 before decontamination to 0.004-0.016 Bq/cm 2 after decontamination, and the specific activity of its metal is less than 1 Bq/g, which is below the solution control level proposed by IAEARS-G1.7 'the application of the concepts of exclusion, immunity and solution control'. The metals after decontamination can be recycled by producing tooth plate and bucket teeth of excavator used in mines. (authors)

Features of bicrystal growth during the directional crystallization of metal melts

Energy Technology Data Exchange (ETDEWEB)

Gubernatorov, V. V.; Sycheva, T. S., E-mail: sych@imp.uran.ru; Gundyrev, V. M.; Akshentsev, Yu. N. [Russian Academy of Sciences, M.N. Mikheev Institute of Metal Physics, Ural Branch (Russian Federation)

2017-03-15

The factors responsible for the formation of different configurations of boundaries between adjacent crystallites during their growth from melt by Bridgman and Czochralski methods have been considered by an of example Fe–20 wt % Ga alloy and Ni bicrystals. It is found that the configuration of intercrystallite boundary is related to the features of crystallite growth, caused by the strained state of intercrystallite and interphase (crystal–melt) boundaries, the difference in the linear thermal expansion coefficients of the crystallite boundaries and bulk, and the shape (geometry) of the bicrystal cross section. It is suggested that the strained state of boundaries and the formation of substructure in crystallites during directional crystallization from metal melt are significantly affected by their deformation under the melt weight.

Viscosity measurements on metal melts at high pressure and viscosity calculations for the earth's core

International Nuclear Information System (INIS)

Mineev, Vladimir N; Funtikov, Aleksandr I

2004-01-01

A review is given of experimental and calculated data on the viscosity of iron-based melts on the melting curve. The interest in these data originates in the division of opinion on whether viscosity increases rather moderately or considerably in the high-pressure range. This disagreement is especially pronounced in the interpretation of the values of molten iron and its compounds in the environment of the earth's outer core. The conclusion on a substantial rise in viscosity mostly follows from the universal law, proposed by Brazhkin and Lyapin [1], of viscosity changing along the metal melting curve in the high-pressure range. The review analyzes available experimental and computational data, including the most recent ones. Data on viscosity of metals under shock wave compression in the megabar pressure range are also discussed. It is shown that data on viscosity of metal melts point to a small increase of viscosity on the melting curve. Specifics are discussed of the phase diagram of iron made more complex by the presence of several phase transitions and by the uncertainty in the position of the melting curve in the high-pressure range. Inaccuracies that arise in extrapolating the results of viscosity measurements to the pressure range corresponding to the earth's core environment are pointed out. (reviews of topical problems)

A METALLICITY-SPIN TEMPERATURE RELATION IN DAMPED Lyα SYSTEMS

International Nuclear Information System (INIS)

Kanekar, Nissim; Smette, Alain; Briggs, Frank H.; Chengalur, Jayaram N.

2009-01-01

We report evidence for an anti-correlation between spin temperature T s and metallicity [Z/H], detected at 3.6σ significance in a sample of 26 damped Lyα absorbers (DLAs) at redshifts 0.09 s = (-0.68 ± 0.17) x [Z/H] + (2.13 ± 0.21) from a linear regression analysis. Our results indicate that the high T s values found in DLAs do not arise from differences between the optical and radio sightlines, but are likely to reflect the underlying gas temperature distribution. The trend between T s and [Z/H] can be explained by the larger number of radiation pathways for gas cooling in galaxies with high metal abundances, resulting in a high cold gas fraction, and hence, a low spin temperature. Conversely, low-metallicity galaxies have fewer cooling routes, yielding a larger warm gas fraction and a high T s . Most DLAs at z > 1.7 have low metallicities, [Z/H] s and [Z/H] is consistent with the presence of a mass-metallicity relation in DLAs, suggested by the tight correlation between DLA metallicity and the kinematic widths of metal lines. Most high-z DLAs are likely to arise in galaxies with low masses (M vir 10.5 M sun ), low metallicities ([Z/H] <-1), and low cold gas fractions.

Olivine/melt transition metal partitioning, melt composition, and melt structure—Melt polymerization and Qn-speciation in alkaline earth silicate systems

Science.gov (United States)

Mysen, Bjorn O.

2008-10-01

The two most abundant network-modifying cations in magmatic liquids are Ca 2+ and Mg 2+. To evaluate the influence of melt structure on exchange of Ca 2+ and Mg 2+ with other geochemically important divalent cations ( m-cations) between coexisting minerals and melts, high-temperature (1470-1650 °C), ambient-pressure (0.1 MPa) forsterite/melt partitioning experiments were carried out in the system Mg 2SiO 4-CaMgSi 2O 6-SiO 2 with ⩽1 wt% m-cations (Mn 2+, Co 2+, and Ni 2+) substituting for Ca 2+ and Mg 2+. The bulk melt NBO/Si-range ( NBO/Si: nonbridging oxygen per silicon) of melt in equilibrium with forsterite was between 1.89 and 2.74. In this NBO/Si-range, the NBO/Si(Ca) (fraction of nonbridging oxygens, NBO, that form bonds with Ca 2+, Ca 2+- NBO) is linearly related to NBO/Si, whereas fraction of Mg 2+- NBO bonds is essentially independent of NBO/Si. For individual m-cations, rate of change of KD( m-Mg) with NBO/Si(Ca) for the exchange equilibrium, mmelt + Mg olivine ⇌ molivine + Mg melt, is linear. KD( m-Mg) decreases as an exponential function of increasing ionic potential, Z/ r2 ( Z: formal electrical charge, r: ionic radius—here calculated with oxygen in sixfold coordination around the divalent cations) of the m-cation. The enthalpy change of the exchange equilibrium, Δ H, decreases linearly with increasing Z/ r2 [Δ H = 261(9)-81(3)· Z/ r2 (Å -2)]. From existing information on (Ca,Mg)O-SiO 2 melt structure at ambient pressure, these relationships are understood by considering the exchange of divalent cations that form bonds with nonbridging oxygen in individual Qn-species in the melts. The negative ∂ KD( m-Mg) /∂( Z/ r2) and ∂(Δ H)/∂( Z/ r2) is because increasing Z/ r2 is because the cations forming bonds with nonbridging oxygen in increasingly depolymerized Qn-species where steric hindrance is decreasingly important. In other words, principles of ionic size/site mismatch commonly observed for trace and minor elements in crystals, also

Low-Temperature Thermoelectric Properties of Fe2VAl with Partial Cobalt Doping

Science.gov (United States)

Liu, Chang; Morelli, Donald T.

2012-06-01

Ternary metallic alloy Fe2VAl with a pseudogap in its energy band structure has received intensive scrutiny for potential thermoelectric applications. Due to the sharp change in the density of states profile near the Fermi level, interesting transport properties can be triggered to render possible enhancement in the overall thermoelectric performance. Previously, this full-Heusler-type alloy was partially doped with cobalt at the iron sites to produce a series of compounds with n-type conductivity. Their thermoelectric properties in the temperature range of 300 K to 850 K were reported. In this research, efforts were made to extend the investigation on (Fe1- x Co x )2VAl to the low-temperature range. Alloy samples were prepared by arc-melting and annealing. Seebeck coefficient, electrical resistivity, and thermal conductivity measurements were performed from 80 K to room temperature. The effects of cobalt doping on the material's electronic and thermal properties are discussed.

Structure and mechanical properties of parts obtained by selective laser melting of metal powder based on intermetallic compounds Ni3Al

Science.gov (United States)

Smelov, V. G.; Sotov, A. V.; Agapovichev, A. V.; Nosova, E. A.

2018-03-01

The structure and mechanical properties of samples are obtained from metal powder based on intermetallic compound by selective laser melting. The chemical analysis of the raw material and static tensile test of specimens were made. Change in the samples’ structure and mechanical properties after homogenization during four and twenty-four hours were investigated. A small-sized combustion chamber of a gas turbine engine was performed by the selective laser melting method. The print combustion chamber was subjected to the gas-dynamic test in a certain temperature and time range.

Two-temperature hydrodynamic expansion and coupling of strong elastic shock with supersonic melting front produced by ultrashort laser pulse

International Nuclear Information System (INIS)

Inogamov, Nail A; Khokhlov, Viktor A; Zhakhovsky, Vasily V; Khishchenko, Konstantin V; Demaske, Brian J; Oleynik, Ivan I

2014-01-01

Ultrafast processes, including nonmonotonic expansion of material into vacuum, supersonic melting and generation of super-elastic shock wave, in a surface layer of metal irradiated by an ultrashort laser pulse are discussed. In addition to the well-established two-temperature (2T) evolution of heated layer a new effect of electron pressure gradient on early stage of material expansion is studied. It is shown that the expanding material experiences an unexpected jump in flow velocity in a place where stress exceeds the effective tensile strength provided by used EoS of material. Another 2T effect is that supersonic propagation of homogeneous melting front results in distortion of spatial profile of ion temperature, which later imprints on ion pressure profile transforming in a super-elastic shock wave with time.

Decontamination of steel by melt refining: A literature review

International Nuclear Information System (INIS)

Ozturk, B.; Fruehan, R.J.

1994-01-01

It has been reported that a large amount of metal waste is produced annually by nuclear fuel processing and nuclear power plants. These metal wastes are contaminated with radioactive elements, such as uranium and plutonium. Current Department of Energy guidelines require retrievable storage of all metallic wastes containing transuranic elements above a certain level. Because of high cost, it is important to develop an effective decontamination and volume reduction method for low level contaminated metals. It has been shown by some investigators that a melt refining technique can be used for the processing of the contaminated metal wastes. In this process, contaminated metal is melted wit a suitable flux. The radioactive elements are oxidized and transferred to a slag phase. In order to develop a commercial process it is important to have information on the thermodynamics and kinetics of the removal. Therefore, a literature search was carried out to evaluate the available information on the decontamination uranium and transuranic-contaminated plain steel, copper and stainless steel by melt a refining technique. Emphasis was given to the thermodynamics and kinetics of the removal. Data published in the literature indicate that it is possible to reduce the concentration of radioactive elements to a very low level by the melt refining method. 20 refs

Innovative electron-beam welding of high-melting metals

International Nuclear Information System (INIS)

Behr, W.; Reisgen, U.

2007-01-01

Since its establishment as nuclear research plant Juelich in the year 1956, the research centre Juelich (FZJ) is concerned with the material processing of special metals. Among those are, above all, the high-melting refractory metals niobium, molybdenum and tungsten. Electron beam welding has always been considered to be an innovative special welding method; in the FZJ, electron beam welding has, moreover, always been adapted to the increasing demands made by research partners and involved manufacturing and design sectors. From the manual equipment technology right up to highly modern multi-beam technique, the technically feasible for fundamental research has, this way, always been realised. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [de

Plasma arc melting of zirconium

International Nuclear Information System (INIS)

Tubesing, P.K.; Korzekwa, D.R.; Dunn, P.S.

1997-01-01

Zirconium, like some other refractory metals, has an undesirable sensitivity to interstitials such as oxygen. Traditionally, zirconium is processed by electron beam melting to maintain minimum interstitial contamination. Electron beam melted zirconium, however, does not respond positively to mechanical processing due to its large grain size. The authors undertook a study to determine if plasma arc melting (PAM) technology could be utilized to maintain low interstitial concentrations and improve the response of zirconium to subsequent mechanical processing. The PAM process enabled them to control and maintain low interstitial levels of oxygen and carbon, produce a more favorable grain structure, and with supplementary off-gassing, improve the response to mechanical forming

Nanofluid based on self-nanoencapsulated metal/metal alloys phase change materials with tuneable crystallisation temperature.

Science.gov (United States)

Navarrete, Nuria; Gimeno-Furio, Alexandra; Mondragon, Rosa; Hernandez, Leonor; Cabedo, Luis; Cordoncillo, Eloisa; Julia, J Enrique

2017-12-14

Nanofluids using nanoencapsulated Phase Change Materials (nePCM) allow increments in both the thermal conductivity and heat capacity of the base fluid. Incremented heat capacity is produced by the melting enthalpy of the nanoparticles core. In this work two important advances in this nanofluid type are proposed and experimentally tested. It is firstly shown that metal and metal alloy nanoparticles can be used as self-encapsulated nePCM using the metal oxide layer that forms naturally in most commercial synthesis processes as encapsulation. In line with this, Sn/SnOx nanoparticles morphology, size and thermal properties were studied by testing the suitability and performance of encapsulation at high temperatures and thermal cycling using a commercial thermal oil (Therminol 66) as the base fluid. Secondly, a mechanism to control the supercooling effect of this nePCM type based on non-eutectic alloys was developed.

High-temperature apparatus for chaotic mixing of natural silicate melts

Energy Technology Data Exchange (ETDEWEB)

Morgavi, D.; Petrelli, M.; Vetere, F. P.; González-García, D.; Perugini, D., E-mail: diego.perugini@unipg.it [Department of Physics and Geology, Petro-Volcanology Research Group (PVRG), University of Perugia, Piazza Università, Perugia 06100 (Italy)

2015-10-15

A unique high-temperature apparatus was developed to trigger chaotic mixing at high-temperature (up to 1800 °C). This new apparatus, which we term Chaotic Magma Mixing Apparatus (COMMA), is designed to carry out experiments with high-temperature and high-viscosity (up to 10{sup 6} Pa s) natural silicate melts. This instrument allows us to follow in time and space the evolution of the mixing process and the associated modulation of chemical composition. This is essential to understand the dynamics of magma mixing and related chemical exchanges. The COMMA device is tested by mixing natural melts from Aeolian Islands (Italy). The experiment was performed at 1180 °C using shoshonite and rhyolite melts, resulting in a viscosity ratio of more than three orders of magnitude. This viscosity ratio is close to the maximum possible ratio of viscosity between high-temperature natural silicate melts. Results indicate that the generated mixing structures are topologically identical to those observed in natural volcanic rocks highlighting the enormous potential of the COMMA to replicate, as a first approximation, the same mixing patterns observed in the natural environment. COMMA can be used to investigate in detail the space and time development of magma mixing providing information about this fundamental petrological and volcanological process that would be impossible to investigate by direct observations. Among the potentials of this new experimental device is the construction of empirical relationships relating the mixing time, obtained through experimental time series, and chemical exchanges between the melts to constrain the mixing-to-eruption time of volcanic systems, a fundamental topic in volcanic hazard assessment.

High-temperature apparatus for chaotic mixing of natural silicate melts

International Nuclear Information System (INIS)

Morgavi, D.; Petrelli, M.; Vetere, F. P.; González-García, D.; Perugini, D.

2015-01-01

A unique high-temperature apparatus was developed to trigger chaotic mixing at high-temperature (up to 1800 °C). This new apparatus, which we term Chaotic Magma Mixing Apparatus (COMMA), is designed to carry out experiments with high-temperature and high-viscosity (up to 10 6 Pa s) natural silicate melts. This instrument allows us to follow in time and space the evolution of the mixing process and the associated modulation of chemical composition. This is essential to understand the dynamics of magma mixing and related chemical exchanges. The COMMA device is tested by mixing natural melts from Aeolian Islands (Italy). The experiment was performed at 1180 °C using shoshonite and rhyolite melts, resulting in a viscosity ratio of more than three orders of magnitude. This viscosity ratio is close to the maximum possible ratio of viscosity between high-temperature natural silicate melts. Results indicate that the generated mixing structures are topologically identical to those observed in natural volcanic rocks highlighting the enormous potential of the COMMA to replicate, as a first approximation, the same mixing patterns observed in the natural environment. COMMA can be used to investigate in detail the space and time development of magma mixing providing information about this fundamental petrological and volcanological process that would be impossible to investigate by direct observations. Among the potentials of this new experimental device is the construction of empirical relationships relating the mixing time, obtained through experimental time series, and chemical exchanges between the melts to constrain the mixing-to-eruption time of volcanic systems, a fundamental topic in volcanic hazard assessment

Variant selection of martensites in steel welded joints with low transformation temperature weld metals

International Nuclear Information System (INIS)

Takahashi, Masaru; Yasuda, Hiroyuki Y.

2013-01-01

Highlights: ► We examined the variant selection of martensites in the weld metals. ► We also measured the residual stress developed in the butt and box welded joints. ► 24 martensite variants were randomly selected in the butt welded joint. ► High tensile residual stress in the box welded joint led to the strong variant selection. ► We discussed the rule of the variant selection focusing on the residual stress. -- Abstract: Martensitic transformation behavior in steel welded joints with low transformation temperature weld (LTTW) metal was examined focusing on the variant selection of martensites. The butt and box welded joints were prepared with LTTW metals and 980 MPa grade high strength steels. The residual stress of the welded joints, which was measured by a neutron diffraction technique, was effectively reduced by the expansion of the LTTW metals by the martensitic transformation during cooling after the welding process. In the LTTW metals, the retained austenite and martensite phases have the Kurdjumov–Sachs (K–S) orientation relationship. The variant selection of the martensites in the LTTW metals depended strongly on the type of welded joints. In the butt welded joint, 24 K–S variants were almost randomly selected while a few variants were preferentially chosen in the box welded joint. This suggests that the high residual stress developed in the box welded joint accelerated the formation of specific variants during the cooling process, in contrast to the butt welded joint with low residual stress

The marginal fit of selective laser melting-fabricated metal crowns: an in vitro study.

Science.gov (United States)

Xu, Dan; Xiang, Nan; Wei, Bin

2014-12-01

The selective laser melting technique is attracting interest in prosthetic dentistry. The marginal fit is a key criterion for fixed restorations. The purpose of the study was to evaluate the marginal fit of cast cobalt-chromium alloy crowns versus the fit of selective laser melting-fabricated crowns. The marginal gap widths of 36 single crowns (18 selective laser melting-fabricated cobalt-chromium metal crowns and 18 cobalt-chromium cast crowns) were determined with a silicone replica technique. Each crown specimen was cut into 4 sections, and the marginal gap width of each cross section was evaluated by stereomicroscopy (× 100). The Student t test was used to evaluate whether significant differences occurred in the marginal gap widths between the selective laser melting-fabricated and cast cobalt-chromium metal crowns (α=.05). The mean marginal gap width of the cast crowns (170.19 μm) was significantly wider than that of the selective laser melting-fabricated crowns (102.86 μm). Selective laser melting-fabricate cobalt-chromium dental crowns found improved marginal gap widths compared with traditional cast crowns. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

Modeling of Melting and Resolidification in Domain of Metal Film Subjected to a Laser Pulse

Directory of Open Access Journals (Sweden)

Majchrzak E.

2016-03-01

Full Text Available Thermal processes in domain of thin metal film subjected to a strong laser pulse are discussed. The heating of domain considered causes the melting and next (after the end of beam impact the resolidification of metal superficial layer. The laser action (a time dependent bell-type function is taken into account by the introduction of internal heat source in the energy equation describing the heat transfer in domain of metal film. Taking into account the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered, the mathematical model of the process is based on the dual phase lag equation supplemented by the suitable boundary-initial conditions. To model the phase transitions the artificial mushy zone is introduced. At the stage of numerical modeling the Control Volume Method is used. The examples of computations are also presented.

Chemical decontamination and melt densification of chop-leach fuel hulls

International Nuclear Information System (INIS)

Dillon, R.L.; Griggs, B.; Kemper, R.S.; Nelson, R.G.

1976-01-01

This paper reports on decontamination and densification studies of chop-leach fuel hull residues designed to minimize the transuranic element (TRU) contaminated waste stream. Decontamination requirements have been established from studies of TRU element distribution in the fuel hull residues. Effective surface decontamination of Zircaloy requires removal of zirconium oxide corrosion products. Good decontamination factors have been achieved with aqueous solutions following high temperature HF conditioning of oxide films. Molten fluoride salt mixtures are effective decontaminants, but pose problems in metal loss and salt dragout. Molten metal decontamination methods are highly preliminary, but may be required to reduce TRU originating from tramp uranium in Zircaloy. Low melting (1300 0 C) alloy of Zircaloy, stainless steel, and Inconel have been prepared in induction heated graphite crucibles. High quality ingots of Zircaloy-2 have been prepared directly from short sections of descaled fuel clad tubing using the Inductoslag process. This material is readily capable of refabrication. Inductoslag melts have also been prepared from heavily oxidized Zircaloy tubing demonstrating melt densification without prior decontamination is technically feasible. Hydrogen absorption kinetics have been demonstrated with cast Zircaloy-2 and cast Zircaloy-stainless steel-Inconel alloys. Metallic fuel hull residues have been proposed as a storage medium for tritium released from fuel during reprocessing. (author)

Radioactive metal scrap recycling by melting process at the Chernobyl site

International Nuclear Information System (INIS)

Steinwarz, W.

1995-01-01

Within its TACIS programme the European Union ordered a feasibility study on the cleaning-up of the Chernobyl area from radioactively contaminated metallic material. The study was performed by a Ukrainian German Working Group under the leadership of Siempelkamp and finalized at the end of March 1994. The on-site evaluation for the 30 km exclusion zone showed an overall mass of metal scrap of min. 100,000 Mg with a maximum specific activity of 400 Bq/g based on 48 open depositories within the restricted area. Dominant radionuclides were Cs-137 and Sr-90 accompanied by a very low proportion of α-activity. The study report showed the technical feasibility of a melting plant designed with a throughput of 10'000 Mg per year and its suitability for the overall concept to handle the Chernobyl waste. The main task for the near future can be identified as the establishing of a sound financial concept. (author) 5 figs., 3 tabs., 2 refs

Hybrid glasses from strong and fragile metal-organic framework liquids.

Science.gov (United States)

Bennett, Thomas D; Tan, Jin-Chong; Yue, Yuanzheng; Baxter, Emma; Ducati, Caterina; Terrill, Nick J; Yeung, Hamish H-M; Zhou, Zhongfu; Chen, Wenlin; Henke, Sebastian; Cheetham, Anthony K; Greaves, G Neville

2015-08-28

Hybrid glasses connect the emerging field of metal-organic frameworks (MOFs) with the glass formation, amorphization and melting processes of these chemically versatile systems. Though inorganic zeolites collapse around the glass transition and melt at higher temperatures, the relationship between amorphization and melting has so far not been investigated. Here we show how heating MOFs of zeolitic topology first results in a low density 'perfect' glass, similar to those formed in ice, silicon and disaccharides. This order-order transition leads to a super-strong liquid of low fragility that dynamically controls collapse, before a subsequent order-disorder transition, which creates a more fragile high-density liquid. After crystallization to a dense phase, which can be remelted, subsequent quenching results in a bulk glass, virtually identical to the high-density phase. We provide evidence that the wide-ranging melting temperatures of zeolitic MOFs are related to their network topologies and opens up the possibility of 'melt-casting' MOF glasses.

Recycling of waste printed circuit boards with simultaneous enrichment of special metals by using alkaline melts: A green and strategically advantageous solution

Energy Technology Data Exchange (ETDEWEB)

Stuhlpfarrer, Philipp, E-mail: philipp-johannes.stuhlpfarrer@stud.unileoben.ac.at; Luidold, Stefan; Antrekowitsch, Helmut

2016-04-15

Highlights: • Removal of plastics. • Enrichment of In, Ga and Ge. • Low temperature. • No dioxines. - Abstract: The increasing consumption of electric and electronic equipment has led to a rise in toxic waste. To recover the metal fraction, a separation of the organic components is necessary because harmful substances such as chlorine, fluorine and bromine cause ecological damage, for example in the form of dioxins and furans at temperature above 400 °C. Hence, an alternative, environmentally friendly approach was investigated exploiting that a mixture of caustic soda and potassium hydroxide in eutectic composition melts below 200 °C, enabling a fast cracking of the long hydrocarbon chains. The trials demonstrate the removal of organic compounds without a loss of copper and precious metals, as well as a suppressed formation of hazardous off-gases. In order to avoid an input of alkaline elements into the furnace and ensuing problems with refractory materials, a washing step generates a sodium and potassium hydroxide solution, in which special metals like indium, gallium and germanium are enriched. Their concentrations facilitate the recovery of these elements, because otherwise they become lost in the typical recycling processes. The aim of this work was to find an environmental solution for the separation of plastics and metals as well as a strategically important answer for the recycling of printed circuit boards and mobile phones.

Recycling of waste printed circuit boards with simultaneous enrichment of special metals by using alkaline melts: A green and strategically advantageous solution

International Nuclear Information System (INIS)

Stuhlpfarrer, Philipp; Luidold, Stefan; Antrekowitsch, Helmut

2016-01-01

Highlights: • Removal of plastics. • Enrichment of In, Ga and Ge. • Low temperature. • No dioxines. - Abstract: The increasing consumption of electric and electronic equipment has led to a rise in toxic waste. To recover the metal fraction, a separation of the organic components is necessary because harmful substances such as chlorine, fluorine and bromine cause ecological damage, for example in the form of dioxins and furans at temperature above 400 °C. Hence, an alternative, environmentally friendly approach was investigated exploiting that a mixture of caustic soda and potassium hydroxide in eutectic composition melts below 200 °C, enabling a fast cracking of the long hydrocarbon chains. The trials demonstrate the removal of organic compounds without a loss of copper and precious metals, as well as a suppressed formation of hazardous off-gases. In order to avoid an input of alkaline elements into the furnace and ensuing problems with refractory materials, a washing step generates a sodium and potassium hydroxide solution, in which special metals like indium, gallium and germanium are enriched. Their concentrations facilitate the recovery of these elements, because otherwise they become lost in the typical recycling processes. The aim of this work was to find an environmental solution for the separation of plastics and metals as well as a strategically important answer for the recycling of printed circuit boards and mobile phones.

Thermophysical properties of liquid Ni around the melting temperature from molecular dynamics simulation

Energy Technology Data Exchange (ETDEWEB)

Rozas, R. E. [Institut für Theoretische Physik II: Soft Matter, Heinrich Heine-Universität Düsseldorf, Universitätsstraße 1, 40225 Düsseldorf (Germany); Department of Physics, University of Bío-Bío, Av. Collao 1202, P.O. Box 5C, Concepción (Chile); Demiraǧ, A. D.; Horbach, J. [Institut für Theoretische Physik II: Soft Matter, Heinrich Heine-Universität Düsseldorf, Universitätsstraße 1, 40225 Düsseldorf (Germany); Toledo, P. G. [Chemical Engineering Department and Surface Analysis Laboratory (ASIF), University of Concepción, P.O. Box 160-C, Correo 3, Concepción (Chile)

2016-08-14

Thermophysical properties of liquid nickel (Ni) around the melting temperature are investigated by means of classical molecular dynamics (MD) simulation, using three different embedded atom method potentials to model the interactions between the Ni atoms. Melting temperature, enthalpy, static structure factor, self-diffusion coefficient, shear viscosity, and thermal diffusivity are compared to recent experimental results. Using ab initio MD simulation, we also determine the static structure factor and the mean-squared displacement at the experimental melting point. For most of the properties, excellent agreement is found between experiment and simulation, provided the comparison relative to the corresponding melting temperature. We discuss the validity of the Hansen-Verlet criterion for the static structure factor as well as the Stokes-Einstein relation between self-diffusion coefficient and shear viscosity. The thermal diffusivity is extracted from the autocorrelation function of a wavenumber-dependent temperature fluctuation variable.

Highly anisotropic SmCo{sub 5} nanoflakes by surfactant-assisted ball milling at low temperature

Energy Technology Data Exchange (ETDEWEB)

Liu, Lidong; Zhang, Songlin [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhang, Jian, E-mail: zhangj@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Ping Liu, J. [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Xia, Weixing; Du, Juan; Yan, Aru [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Yi, Jianhong [Institute of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650500 (China); Li, Wei; Guo, Zhaohui [Division of Functional Materials, Central Iron and Steel Research Institute, Beijing 100081 (China)

2015-01-15

Surfactant-assisted ball milling (SABM) has been shown to be a promising method for preparing rare earth-transition metal (RE-TM) nanoflakes and nanoparticles. In this work, we prepared SmCo{sub 5} nanoflakes by SABM at low temperature, and 2-methyl pentane and trioctylamine were specially selected as solvent and surfactant, respectively, due to their low melting points. The effects of milling temperature on the morphology, microstructure and magnetic performance of SmCo{sub 5} nanoflakes were investigated systematically. Comparing with the samples milled at room temperature, the SmCo{sub 5} nanoflakes prepared at low temperature displayed more homogeneous morphology and lower oxygen content. Remarkably, better crystallinity, better grain alignment and larger remanence ratio were shown in the samples milled at low temperature, which resulted from the distinct microstructure caused by low milling temperature. The differences in structural evolution between the SmCo{sub 5} nanoflakes milled at room temperature and low temperature, including the formation of nanocrystalline, grain boundary sliding, grain rotation, et al., were discussed. It was found that lowering the temperature of SABM was a powerful method for the fabrication of RE-TM nanoflakes, which showed better hard magnetic properties and lower oxygen content. This was important for the preparation of high-performance sintered magnets, bonded magnets and nanocomposite magnets. - Highlights: • We prepare SmCo{sub 5} nanoflakes by surfactant-assisted ball milling at low temperature. • Better grain alignment and higher remanence ratio are achieved. • The oxygen content is reduced by lowering the milling temperature. • A distinct microstructural evolution caused by low milling temperature is clarified.

Low-temperature aluminum reduction of graphene oxide, electrical properties, surface wettability, and energy storage applications.

Science.gov (United States)

Wan, Dongyun; Yang, Chongyin; Lin, Tianquan; Tang, Yufeng; Zhou, Mi; Zhong, Yajuan; Huang, Fuqiang; Lin, Jianhua

2012-10-23

Low-temperature aluminum (Al) reduction is first introduced to reduce graphene oxide (GO) at 100-200 °C in a two-zone furnace. The melted Al metal exhibits an excellent deoxygen ability to produce well-crystallized reduced graphene oxide (RGO) papers with a low O/C ratio of 0.058 (Al-RGO), compared with 0.201 in the thermally reduced one (T-RGO). The Al-RGO papers possess outstanding mechanical flexibility and extremely high electrical conductivities (sheet resistance R(s) ~ 1.75 Ω/sq), compared with 20.12 Ω/sq of T-RGO. More interestingly, very nice hydrophobic nature (90.5°) was observed, significantly superior to the reported chemically or thermally reduced papers. These enhanced properties are attributed to the low oxygen content in the RGO papers. During the aluminum reduction, highly active H atoms from H(2)O reacted with melted Al promise an efficient oxygen removal. This method was also applicable to reduce graphene oxide foams, which were used in the GO/SA (stearic acid) composite as a highly thermally conductive reservoir to hold the phase change material for thermal energy storage. The Al-reduced RGO/SnS(2) composites were further used in an anode material of lithium ion batteries possessing a higher specific capacity. Overall, low-temperature Al reduction is an effective method to prepare highly conductive RGO papers and related composites for flexible energy conversion and storage device applications.

Some Aspects of Structural Modeling of Damage Accumulation and Fracture Processes in Metal Structures at Low Temperature

Directory of Open Access Journals (Sweden)

Valeriy Lepov

2016-01-01

Full Text Available The problem of brittle fracture of structures at low temperature conditions connected to damage accumulation and ductile-brittle transition in metals. The data for locomotive tire contact impact fatigue and spalling are presented. The results of experimental testing showed the impact toughness drop at low temperature. The internal friction method was applied to revealing of the mechanism of dislocation microstructure changes during the low temperature ductile-brittle transition. It has been shown for the first time that the transition is not connected to interatomic interactions but stipulated by thermofluctuation on nucleus such as microcracks and by their further growth and coalescence. From now on, the proposed mechanism would be used for theoretical and numerical modeling of damage accumulation and fracture in materials.

High-temperature vacant lattice site formation in solids and free volumes in melts studied by positron lifetime measurements

International Nuclear Information System (INIS)

Schaefer, H.E.

1991-01-01

In the present paper a concise review is given of the application of positron lifetime measurements to the study of high-temperature vacancies in intermetallic compounds (F 76.3 Al 23.7 ), in metal oxides (NiO), in elemntal semiconductors (Si, Ge), and of the oxygen loss or uptake in YBa 2 Cu 3 O 7-δ . Investigations of free volumes in elemental melts (Al, In, Ge) are included. (orig.)

High-temperature vacant lattice site formation in solids and free volumes in melts studied by positron lifetime measurements

Science.gov (United States)

Schaefer, H.-E.

1991-05-01

In the present paper a concise review is given of the application of positron lifetime measurements to the study of high-temperature vacancies in intermetallic compounds (F 76.3Al 23.7), in metal oxides (NiO), in elemental semiconductors (Si, Ge), and of the oxygen loss or uptake in YBa 2Cu 3O 7-δ. Investigations of free volumes in elemental melts (Al, In, Ge) are included.

Vitrification of Simulated Fernald K-65 Silo Waste at Low Temperature

International Nuclear Information System (INIS)

Jantzen, C.M.; Pickett, J.B.

1998-01-01

Vitrification is the technology that has been chosen to solidify approximately 15,500 tons of geologic mill tailings at the Fernald Environmental Management Project (FEMP) in Fernald, Ohio. The geologic mill tailings are residues from the processing of pitchlende ore during 1949-1958. These waste residues are contained in silos in Operable Unit 4 (OU4) at the FEMP facility. Operable Unit 4 is one of five operable units at the FEMP. Operating Unit 4 consists of four concrete storage silos and their contents. Silos 1 and 2 contain K-65 mill tailing residues and a bentonite cap, Silo 3 contains non-radioactive metal oxides, and Silo 4 is empty. The K-65 residues contain radium, uranium, uranium daughter products, and heavy metals such as lead and barium.The K-65 waste leaches lead at greater than 100 times the allowable Environmental Protection Agency (EPA) Resource, Conservation, and Recovery Act (RCRA) concentration limits when tested by the Toxic Characteristic Leaching Procedure (TCLP). Vitrification was chosen by FEMP as the preferred technology for the Silos 1, 2, 3 wastes because the final waste form met the following criteria: controls radon emanation, eliminates the potential for hazardous or radioactive constituents to migrate to the aquifer below FEMP, controls the spread of radioactive particulates, reduces leachability of metals and radiological constituents, reduces volume of final wasteform for disposal, silo waste composition is favorable to vitrification, will meet current and proposed RCRA TCLP leaching criteria Glasses that melt at 1350 degrees C were developed by Pacific Northwest National Laboratory (PNNL) and glasses that melt between 1150-1350 degrees C were developed by the Vitreous State Laboratory (VSL) for the K-65 silo wastes. Both crucible studies and pilot scale vitrification studies were conducted by PNNL and VSL. Subsequently, a Vitrification Pilot Plant (VPP) was constructed at FEMP capable of operating at temperatures up to 1450

Accurate thermodynamic relations of the melting temperature of nanocrystals with different shapes and pure theoretical calculation

Energy Technology Data Exchange (ETDEWEB)

Zhu, Jinhua; Fu, Qingshan; Xue, Yongqiang, E-mail: xyqlw@126.com; Cui, Zixiang

2017-05-01

Based on the surface pre-melting model, accurate thermodynamic relations of the melting temperature of nanocrystals with different shapes (tetrahedron, cube, octahedron, dodecahedron, icosahedron, nanowire) were derived. The theoretically calculated melting temperatures are in relative good agreements with experimental, molecular dynamic simulation and other theoretical results for nanometer Au, Ag, Al, In and Pb. It is found that the particle size and shape have notable effects on the melting temperature of nanocrystals, and the smaller the particle size, the greater the effect of shape. Furthermore, at the same equivalent radius, the more the shape deviates from sphere, the lower the melting temperature is. The value of melting temperature depression of cylindrical nanowire is just half of that of spherical nanoparticle with an identical radius. The theoretical relations enable one to quantitatively describe the influence regularities of size and shape on the melting temperature and to provide an effective way to predict and interpret the melting temperature of nanocrystals with different sizes and shapes. - Highlights: • Accurate relations of T{sub m} of nanocrystals with various shapes are derived. • Calculated T{sub m} agree with literature results for nano Au, Ag, Al, In and Pb. • ΔT{sub m} (nanowire) = 0.5ΔT{sub m} (spherical nanocrystal). • The relations apply to predict and interpret the melting behaviors of nanocrystals.

Periodicity in melting temperature changes of mixed-ligand rare earth β-diketonates

International Nuclear Information System (INIS)

Karasev, V.E.; Stebelevskaya, N.I.; Shchelokov, R.N.

1982-01-01

By means of heating the crystalline samples in a capillary the melting temperatures of the compounds of the composition [M(DBM) 2 CH 3 COO]x2H 2 O and [M(DBM) 2 (TPPO) 2 xNO 3 ], where M-rare earth ion, DBM-dibenzoyl methane, TPPO-triphen hosphineylpxide, are measured. Dependences of the melting temperatures of the compounds on quantum number L and S as well as on the value of energy decrease of the ground state as to the centre of gravity of multiplet therm of lanthanide ion are studied. The presence of ''tetrad effect'' in the change of melting temperatures depending on the nuclear charge for the chelates studied is shown [ru

High temperature in-situ observations of multi-segmented metal nanowires encapsulated within carbon nanotubes by in-situ filling technique.

Science.gov (United States)

Hayashi, Yasuhiko; Tokunaga, Tomoharu; Iijima, Toru; Iwata, Takuya; Kalita, Golap; Tanemura, Masaki; Sasaki, Katsuhiro; Kuroda, Kotaro

2012-08-08

Multi-segmented one-dimensional metal nanowires were encapsulated within carbon nanotubes (CNTs) through in-situ filling technique during plasma-enhanced chemical vapor deposition process. Transmission electron microscopy (TEM) and environmental TEM were employed to characterize the as-prepared sample at room temperature and high temperature. The selected area electron diffractions revealed that the Pd4Si nanowire and face-centered-cubic Co nanowire on top of the Pd nanowire were encapsulated within the bottom and tip parts of the multiwall CNT, respectively. Although the strain-induced deformation of graphite walls was observed, the solid-state phases of Pd4Si and Co-Pd remain even at above their expected melting temperatures and up to 1,550 ± 50°C. Finally, the encapsulated metals were melted and flowed out from the tip of the CNT after 2 h at the same temperature due to the increase of internal pressure of the CNT.

Fractionation of families of major, minor, and trace metals across the melt-vapor interface in volcanic exhalations

Science.gov (United States)

Hinkley, T.K.; Le Cloarec, M.-F.; Lambert, G.

1994-01-01

Chemical families of metals fractionate systematically as they pass from a silicate melt across the interface with the vapor phase and on into a cooled volcanic plume. We measured three groups of metals in a small suite of samples collected on filters from the plumes of Kilauea (Hawaii, USA), Etna (Sicily), and Merapi (Java) volcanoes. These were the major, minor, and trace metals of the alkali and alkaline earth families (K, Rb, Cs, Ca, Sr, Ba), a group of ordinarily rare metals (Cd, Cu, In, Pb, Tl) that are related by their chalcophile affinities, and the radon daughter nuclides 210Po, 210Bi, and 210Pb. The measurements show the range and some details of systematic melt-vapor fractionation within and between these groups of metals. In the plumes of all three volcanoes, the alkali metals are much more abundant than the alkaline earth metals. In the Kilauea plume, the alkali metals are at least six times more abundant than the alkaline earth metals, relative to abundances in the melt; at Etna, the factor is at least 300. Fractionations within each family are, commonly, also distinctive; in the Kilauea plume, in addition to the whole alkaline earth family being depleted, the heaviest metals of the family (Sr, Ba) are progressively more depleted than the light metal Ca. In plumes of fumaroles at Merapi, K/Cs ratios were approximately three orders of magnitude smaller than found in other earth materials. This may represent the largest observed enrichment of the "light ion lithophile" (LIL) metals. Changes in metal ratios were seen through the time of eruption in the plumes of Kilauea and Etna. This may reflect degree of degassing of volatiles, with which metals complex, from the magma bodies. At Kilauea, the changes in fractionation were seen over about three years; fractionation within the alkaline earth family increased, and that between the two families decreased, over that time. All of the ordinarily rare chalcophile metals measured are extremely abundant in

Experience with melting beta and gamma contaminated metals

International Nuclear Information System (INIS)

Feaugas, J.; Laplante, D.; Puechlong, Y.; Barbusse, R.

1994-01-01

Following a description of the melting facility operated for purposes of decommissioning the G2 and G3 gas-cooled reactors at Marcoule, the physical and radiological characteristics of 4070 tonnes of metal processed to date in the furnace are discussed. Considerable data have been recorded regarding operating and measurement procedures; the results show that secondary wastes account for less than 5 wt% of the processed scrap metal, and that all the 137 Cs is transferred to the dust and slag. During the last two months of 1993, the ingot mold line was replaced by rails on which dollies carrying integral work-form molds can be moved into position beneath the casting ladle. (authors). 21 figs

Temperature dependence of nitrogen solubility in iron base multicomponent melts

International Nuclear Information System (INIS)

Sokolov, V.M.; Koval'chuk, L.A.

1986-01-01

Method for calculating temperature dependence of nitrogen solubility in iron base multicomponent melts is suggested. Application areas of existing methods were determined and advantages of the new method for calculating nitrogen solubility in multicomponent-doped iron melts (Fe-Ni-Cr-Mo, Fe-Ni-Cr-Mn, Fe-Mo-V) at 1773-2073 K are shown

Low Temperature Metal Coating Method Final Report CRADA No. TSB-1155-95

Energy Technology Data Exchange (ETDEWEB)

Kang, Sang-Wook [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Gabel, Howard [Innovative Technology, Inc., Santa Barbara, CA (United States)

2018-01-19

A new metal coating method, cidled KEM (kinetic energy metal.lization), demonstrated in the laboratory by lnovati, utilized fast-moving solid particIes entrained in a gas that are caused to fiow through a nozzIe to effect particle deposition on metal surfaces at room temperature conditions. This method (US Patent 5,795,626) was an attractive and viabIe alternative to the currentIy available high-temperature coating methods avaiIabIe. Since it differs significantly from existing metal coating technologies, a brief description of the method is incIuded here. The proposed method, KEM, achieves cohesive and adhesive metallurgical bonding through the high-speed coUision of powder with a substrate and the subsequent discharge of electrical charge at the substrate. Such coating is effected by entraining metal powder in a gas and accelerating this mixture through a supersonic nozzle. The gas/powder is directed towards the substrate to be coated. Collisions occur, initiaIly between the powder and the substrate, and, as the first Iayer of the coating forms, between the powder and the coating. During these collisions the powder is rapidly deformed, causing the exposure of fresh (oxide free) active metal surface. When these’active surfaces contact one another, they agglomerate and form true metaIIurgicaI bonds. The resultant coating has Iow porosity and high adhesive and cohesive strength. The formation of metaIIurgicaI bonds is potentiated by the discharge of electrical energy. This electrical energy is the result of triboeIectric charging of the particIes during acceleration and transit to the nozzIe. An advantage of the method is that it does not raise the temperature of the powder being appLiedor that of the substrate. Consequently, materials sensitive to high temperature may be applied without changing Me properties of the materkd or substrate.

Determination of the liquidus temperature of tin using the heat pulse-based melting and comparison with traditional methods

Science.gov (United States)

Joung, Wukchul; Park, Jihye; Pearce, Jonathan V.

2018-06-01

In this work, the liquidus temperature of tin was determined by melting the sample using the pressure-controlled loop heat pipe. Square wave-type pressure steps generated periodic 0.7 °C temperature steps in the isothermal region in the vicinity of the tin sample, and the tin was melted with controllable heat pulses from the generated temperature changes. The melting temperatures at specific melted fractions were measured, and they were extrapolated to the melted fraction of unity to determine the liquidus temperature of tin. To investigate the influence of the impurity distribution on the melting behavior, a molten tin sample was solidified by an outward slow freezing or by quenching to segregate the impurities inside the sample with concentrations increasing outwards or to spread the impurities uniformly, respectively. The measured melting temperatures followed the local solidus temperature variations well in the case of the segregated sample and stayed near the solidus temperature in the quenched sample due to the microscopic melting behavior. The extrapolated melting temperatures of the segregated and quenched samples were 0.95 mK and 0.49 mK higher than the outside-nucleated freezing temperature of tin (with uncertainties of 0.15 mK and 0.16 mK, at approximately 95% level of confidence), respectively. The extrapolated melting temperature of the segregated sample was supposed to be a closer approximation to the liquidus temperature of tin, whereas the quenched sample yielded the possibility of a misleading extrapolation to the solidus temperature. Therefore, the determination of the liquidus temperature could result in different extrapolated melting temperatures depending on the way the impurities were distributed within the sample, which has implications for the contemporary methodology for realizing temperature fixed points of the International Temperature Scale of 1990 (ITS-90).

Development and initial characterization of amorphous metals rich in W and/or RE

International Nuclear Information System (INIS)

Giessen, B.C.; Polk, D.E.

1978-01-01

Studies of refractory metal alloys concentrated on two families of such alloys: ternary tungsten alloys and binary T 5 -T 9 alloys. The former were selected because of the possibility of finding desirable glasses consisting of low-cost components; the latter were chosen because they could be quenched into metallic glasses with high thermal stability and good toughness. Alloys selected for study were prepared by arc-melting and were subsequently rapidly quenched in an arc furnace quenching unit. Considerable difficulties were encountered in preparing metal--metalloid alloys, such as W--B, as well as alloys combining high melting and low melting transition metals, such as W and Ni. Brittleness of ductility as revealed by a bend test was noted. Measurements were made up to 1000 K and resistivity measurements up to 1300 K. The probe for electrical resistivity measurements at high temperatures has been constructed and tested. To determine the elastic (Young's) moduli of new metallic glasses prepared in this program, equipment utilizing the pulse--echo method was set up

Erosion of melt layers developed during a plasma disruption

International Nuclear Information System (INIS)

Hassanein, A.; Konkashbaev, A.; Konkashbaev, I.

1995-01-01

Material erosion of plasma-facing components during a tokamak disruption is a serious problem that limits reactor operation and economical reactor lifetime. In particular, metallic low-Z components such as Be will be subjected to severe melting during disruptions and edge localized modes (ELMs). Loss of the developed melt layer will critically shorten the lifetime of these components, severely contaminate the plasma, and seriously inhibit successful and reliable operation of the reactor. In this study mechanisms responsible for melt-layer loss during a disruption are modeled and evaluated. Implications of melt-layer loss on the performance of metallic facing components in the reactor environment are discussed. (orig.)

Erosion of melt layers developed during a plasma disruption

International Nuclear Information System (INIS)

Hassanein, A.; Konkashbaev, A.; Konkashbaev, I.

1994-08-01

Material erosion of plasma-facing components during a tokamak disruption is a serious problem that limits reactor operation and economical reactor lifetime. In particular, metallic low-Z components such as Be will be subjected to severe melting during disruptions and edge localized models (ELMs). Loss of the developed melt layer will critically shorten the lifetime of these components, severely contaminate the plasma, and seriously inhibit successful and reliable operation of the reactor. In this study mechanisms responsible for melt-layer loss during a disruption are modeled and evaluated. Implications of melt-layer loss on the performance of metallic facing components in the reactor environment are discussed

Fabrication of hard cermets by in-situ synthesis and infiltration of metal melts into WC powder compacts

Directory of Open Access Journals (Sweden)

Guanghua Liu

2017-12-01

Full Text Available Hard carbide cermets are prepared by in-situ synthesis and infiltration of metal melts into WC powder compacts. Ni–W and Ni–W–Cr metal melts are in-situ synthesized from thermite reactions and infiltrated into WC powder compacts under high-gravity. During the infiltration, W in the metal melts reacts with WC to form W2C, and more W2C and W are observed at the upper parts of the cermets than the lower parts. The cermets show a maximum hardness of 15.4 GPa, which is higher than most commercial cemented carbides, although they are not fully dense and have a porosity of 15–20%.

Melting of metallic intermediate level waste

Energy Technology Data Exchange (ETDEWEB)

Huutoniemi, Tommi; Larsson, Arne; Blank, Eva [Studsvik Nuclear AB, Nykoeping (Sweden)

2013-08-15

This report presents a feasibility study of a melting facility for core components and reactor internals. An overview is given of how such a facility for treatment of intermediate level waste might be designed, constructed and operated and highlights both the possibilities and challenges. A cost estimate and a risk analysis are presented in order to make a conclusion of the technical feasibility of such a facility. Based on the authors' experience in operating a low level waste melting facility, their conclusion is that without technical improvements such a facility is not feasible today. This is based on the cost of constructing and operating such a facility, in conjunction with the radiological risks associated with operation and the uncertain benefits to disposal and long term safety.

Melting of metallic intermediate level waste

International Nuclear Information System (INIS)

Huutoniemi, Tommi; Larsson, Arne; Blank, Eva

2013-08-01

This report presents a feasibility study of a melting facility for core components and reactor internals. An overview is given of how such a facility for treatment of intermediate level waste might be designed, constructed and operated and highlights both the possibilities and challenges. A cost estimate and a risk analysis are presented in order to make a conclusion of the technical feasibility of such a facility. Based on the authors' experience in operating a low level waste melting facility, their conclusion is that without technical improvements such a facility is not feasible today. This is based on the cost of constructing and operating such a facility, in conjunction with the radiological risks associated with operation and the uncertain benefits to disposal and long term safety

Structure, morphology and melting hysteresis of ion-implanted nanocrystals

International Nuclear Information System (INIS)

Andersen, H.H.; Johnson, E.

1995-01-01

Investigations of nanosized metal and semimetal inclusions produced by ion implantation in aluminium are reviewed. The inclusions are from 1 nm to 15 nm in size and contain from 80 to 100,000 atoms. Embedded crystallites, which are topotactically aligned with the surrounding matrix, may not be produced in this size range by any other method. The inclusions offer unique possibilities for study of the influence of interfaces on the crystal structure of the inclusions as well as on their melting and solidification behaviour. Studies are made with transmission electron microscopy (TEM), electron- and x-ray diffraction and in situ RBS- channeling measurements. Bi, Cd, In, Pb and Tl inclusions all show a substantial melting/solidification temperature hysteresis, which, in all cases except for Bi, is placed around the bulk melting temperature, while bismuth melts below that temperature. (au) 46 refs

Extreme temperature packaging: challenges and opportunities

Science.gov (United States)

Johnson, R. Wayne

2016-05-01

Consumer electronics account for the majority of electronics manufactured today. Given the temperature limits of humans, consumer electronics are typically rated for operation from -40°C to +85°C. Military applications extend the range to -65°C to +125°C while underhood automotive electronics may see +150°C. With the proliferation of the Internet of Things (IoT), the goal of instrumenting (sensing, computation, transmission) to improve safety and performance in high temperature environments such as geothermal wells, nuclear reactors, combustion chambers, industrial processes, etc. requires sensors, electronics and packaging compatible with these environments. Advances in wide bandgap semiconductors (SiC and GaN) allow the fabrication of high temperature compatible sensors and electronics. Integration and packaging of these devices is required for implementation into actual applications. The basic elements of packaging are die attach, electrical interconnection and the package or housing. Consumer electronics typically use conductive adhesives or low melting point solders for die attach, wire bonds or low melting solder for electrical interconnection and epoxy for the package. These materials melt or decompose in high temperature environments. This paper examines materials and processes for high temperature packaging including liquid transient phase and sintered nanoparticle die attach, high melting point wires for wire bonding and metal and ceramic packages. The limitations of currently available solutions will also be discussed.

Electrochemical characterisation of CaCl2 deficient LiCl–KCl–CaCl2 eutectic melt and electro-deoxidation of solid UO2

International Nuclear Information System (INIS)

Sri Maha Vishnu, D.; Sanil, N.; Mohandas, K.S.; Nagarajan, K.

2016-01-01

The CaCl 2 deficient ternary eutectic melt LiCl–KCl–CaCl 2 (50.5: 44.2: 5.3 mol %) was electrochemically characterised by cyclic voltammetry and polarization techniques in the context of its probable use as the electrolyte in the electrochemical reduction of solid UO 2 to uranium metal. Tungsten (cathodic polarization) and graphite (anodic polarization) working electrodes were used in these studies carried out in the temperature range 623 K–923 K. The cathodic limit of the melt was observed to be set by the deposition of Ca 2+ ions followed by Li + ions on the tungsten electrode and the anodic limit by oxidation of chloride ions on the graphite electrode (chlorine evolution). The difference between the onset potential of deposition of Ca 2+ and Li + was found to be 0.241 V at a scan rate of 20 mV/s at 623 K and the difference decreased with increase in temperature and vanished at 923 K. Polarization measurements with stainless steel (SS) cathode and graphite anode at 673 K showed the possibility of low–energy reactions occurring on the UO 2 electrode in the melt. UO 2 pellets were cathodically polarized at 3.9 V for 25 h to test the feasibility of electro-reduction to uranium in the melt. The surface of the pellets was found reduced to U metal. - Highlights: • Electrochemically characterized LiCl–KCl–CaCl 2 (50.5: 44.2: 5.3 mol %) melt by CV, LSV and polarization techniques. • Ca 2+ deposits first on tungsten working electrode followed by Li + . Cl − discharges on graphite to liberate chlorine gas. • Surface of UO 2 pellet reduced to U in the melt with low carbon contamination of melt. • Slow reduction of UO 2 due to slow kinetics and low solubility of oxide ions in the low temperature melt.

The temperature of primary melts and mantle sources of komatiites, OIBs, MORBs and LIPs

Science.gov (United States)

Sobolev, Alexander

2015-04-01

There is general agreement that the convecting mantle, although mostly peridotitic in composition, is compositionally and thermally heterogeneous on different spatial scales. The amount, sizes, temperatures and compositions of these heterogeneities significantly affect mantle dynamics because they may diverge greatly from dominant peridotites in their density and fusibility. Differences in potential temperature and composition of mantle domains affect magma production and cannot be easily distinguished from each other. This has led to radically different interpretations of the melting anomalies that produce ocean-island basalts, large igneous provinces and komatiites: most scientists believe that they originate as hot, deep-sourced mantle plumes; but a small though influential group (e.g. Anderson 2005, Foulger, 2010) propose that they derive from high proportions of easily fusible recycled or delaminated crust, or in the case of komatiites contain large amount of H2O (e.g. Grove & Parman, 2004). The way to resolve this ambiguity is an independent estimation of temperature and composition of mantle sources of various types of magma. In this paper I report application of newly developed olivine-spinel-melt geothermometers based on partition of Al, Cr, Sc and Y for different primitive lavas from mid-ocean ridges, ocean-island basalts, large igneous provinces and komatiites. The results suggest significant variations of crystallization temperature for the same Fo of high magnesium olivines of different types of mantle-derived magmas: from the lowest (down to 1220 degree C) for MORB to the highest (up to over 1500 degree C) for komatiites and Siberian meimechites. These results match predictions from Fe-Mg olivine-melt equilibrium and confirm the relatively low temperature of the mantle source of MORB and higher temperatures in the mantle plumes that produce the OIB of Iceland, Hawaii, Gorgona, Archean komatiites and several LIPs (e.g Siberian and NAMP). The

STUDY ON SOFTENING AND DROPPING PROPERTIES OF METALIZED BURDEN INSIDE BLAST FURNACE

Directory of Open Access Journals (Sweden)

Bi-yang Tuo

2014-12-01

Full Text Available The inferences of burden metallization rate on softening-melting dropping properties were investigated through softening-melting dropping test of three kinds of metalized burden pressure drop. The results indicated that the softeningmelting temperature interval of pre-reduction mixed burden is bigger than primeval mixed burden, the melting interval narrow with the rise of metallization rate of ferric burden as well as dropping temperature interval. The average pressure drop, maximum pressure drop and softening-melting dropping properties eigenvalue decrease with the rise of metallization rate of ferric burden. Besides, the dropping temperature of burden reduces with the rise of carbon content of molten iron. The combination high metalized burden and higher carbon content of molten iron is benefit to decreasing thickness of cohesive zone and improve permeability of cohesive zone.

Melt-and-mold fabrication (MnM-Fab) of reconfigurable low-cost devices for use in resource-limited settings.

Science.gov (United States)

Li, Zhi; Tevis, Ian D; Oyola-Reynoso, Stephanie; Newcomb, Lucas B; Halbertsma-Black, Julian; Bloch, Jean-Francis; Thuo, Martin

2015-12-01

Interest in low-cost analytical devices (especially for diagnostics) has recently increased; however, concomitant translation to the field has been slow, in part due to personnel and supply-chain challenges in resource-limited settings. Overcoming some of these challenges require the development of a method that takes advantage of locally available resources and/or skills. We report a Melt-and-mold fabrication (MnM Fab) approach to low-cost and simple devices that has the potential to be adapted locally since it requires a single material that is recyclable and simple skills to access multiple devices. We demonstrated this potential by fabricating entry level bio-analytical devices using an affordable low-melting metal alloy, Field's metal, with molds produced from known materials such as plastic (acrylonitrile-butadiene-styrene (ABS)), glass, and paper. We fabricated optical gratings then 4×4 well plates using the same recycled piece of metal. We then reconfigured the well plates into rapid prototype microfluidic devices with which we demonstrated laminar flow, droplet generation, and bubble formation from T-shaped channels. We conclude that this MnM-Fab method is capable of addressing some challenges typically encountered with device translation, such as technical know-how or material supply, and that it can be applied to other devices, as needed in the field, using a single moldable material. Copyright © 2015 Elsevier B.V. All rights reserved.

Decontamination of metals by melt refinings/slagging: An annotated bibliography

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development

Decontamination of metals by melt refinings/slagging: An annotated bibliography

Energy Technology Data Exchange (ETDEWEB)

Mizia, R.E. [ed.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development.

Analytical and experimental study of liquid metal natural circulation

Energy Technology Data Exchange (ETDEWEB)

Chu, H.S.; Kim, C.S.; Suh, K.Y. [Seoul National Univ., Dept. of Nuclear Engineering (Korea, Republic of)

2001-07-01

A one-dimensional flow loop model is used to analyze the state of the test loop in the natural circulation condition. Along the low-temperature melting eutectic metal alloy path, the steady-state momentum equation and the energy equation are solved at the one-dimensional lumped nodes. A three-dimensional computational fluid dynamics code, CFX 4.2, is applied to check on the result of first-principle calculation. The major pressure drop results from the four elbows in the test loop. Experiments are planned to cover a wide spectrum of the turbulent regime in the large-diameter piping. The smaller-diameter pipe produces larger temperature difference given the flow velocity. Because the low-temperature melting eutectic metal alloy used in this experiment gets burnable above 150 C, the diameter of the pipe must be large enough to cover the wide velocity range. Given the same velocity, the heater power in the smaller diameter pipe is less than in the larger diameter pipe. This shows that the heat removal is more effective in the large pipe given the flow velocity. (author)

Dual Phase Lag Model of Melting Process in Domain of Metal Film Subjected to an External Heat Flux

Directory of Open Access Journals (Sweden)

Mochnacki B.

2016-12-01

Full Text Available Heating process in the domain of thin metal film subjected to a strong laser pulse are discussed. The mathematical model of the process considered is based on the dual-phase-lag equation (DPLE which results from the generalized form of the Fourier law. This approach is, first of all, used in the case of micro-scale heat transfer problems (the extremely short duration, extreme temperature gradients and very small geometrical dimensions of the domain considered. The external heating (a laser action is substituted by the introduction of internal heat source to the DPLE. To model the melting process in domain of pure metal (chromium the approach basing on the artificial mushy zone introduction is used and the main goal of investigation is the verification of influence of the artificial mushy zone ‘width’ on the results of melting modeling. At the stage of numerical modeling the author’s version of the Control Volume Method is used. In the final part of the paper the examples of computations and conclusions are presented.

In-situ, high pressure and temperature experimental determination of hydrogen isotope fractionation between coexisting hydrous melt and silicate-saturated aqueous fluid

Science.gov (United States)

Mysen, B. O.

2012-12-01

Hydrogen isotope fractionation between water-saturated silicate melt and silicate-saturated aqueous fluid has been determined experimentally, in-situ with the samples in the 450-800C and 101-1567 MPa temperature and pressure range, respectively. The temperatures are, therefore higher than those where hydrogen bonding in fluids and melts is important [1]. The experiments were conducted with a hydrothermal diamond anvil cell (HDAC) as the high-temperature/-pressure tool and vibrational spectroscopy to determine D/H fractionation. Compositions were along the haploandesite join, Na2Si4O9 - Na2(NaAl)4O9 [Al/(Al+Si)=0-0.1], and a 50:50 (by volume) H2O:D2O fluid mixture as starting material. Platinum metal was used to enhance equilibration rate. Isotopic equilibrium was ascertained by using variable experimental duration at given temperature and pressure. In the Al-free Na-silicate system, the enthalpy change of the (D/H) equilibrium of fluid is 3.1±0.7 kJ/mol, whereas for coexisting melt, ΔH=0 kJ/mol within error. With Al/(Al+Si)=0.1, ΔH=5.2±0.9 kJ/mol for fluid and near 0 within error for coexisting melt melt. For the exchange equilibrium between melt and fluid, H2O(melt)+D2O(fluid)=H2O(fluid)+D2O(melt), the ΔH=4.6±0.7 and 6.5±0.7 kJ/mol for the two Al-free and Al-bearing compositions, respectively, respectively. The D/H equilibration within fluids and melts and, therefore, D/H partitioning between coexisting fluid and melt reflect the influence of dissolved H2O(D2O) in melts and dissolved silicate components in H2O(D2O) fluid on their structure. The positive temperature- and pressure-dependence of silicate solubility and on silicate structure in silicate-saturated aqueous fluid governs the D/H fractionation in the fluid because increasing silicate solute concentration in fluid results in silicate polymerization [2]. These structural effects may be analogous to observed solute-dependent oxygen isotope fractionation between brine and CO2 [3]. In the temperature

Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations

Energy Technology Data Exchange (ETDEWEB)

David Schwam

2012-12-15

This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

Melting temperature evolution of non-reorganized crystals. Poly(3-hydroxybutyrate)

International Nuclear Information System (INIS)

Righetti, Maria Cristina; Di Lorenzo, Maria Laura

2011-01-01

In the present study the correlation between the melting behaviour of poly(3-hydroxybutyrate) (PHB) original, non-reorganized crystals and the crystallinity increase during isothermal crystallization is presented and discussed. Since the reorganization processes modify the melting curve of original crystals, it is necessary to prevent and hinder all the processes that influence and increase the lamellar thickness. PHB exhibits melting/recrystallization on heating, the occurring of lamellar thickening in the solid state being excluded. The first step of the study was the identification of the scanning rate which inhibits PHB recrystallization at sufficiently high T c . For the extrapolated onset and peak temperatures of the main melting endotherm, which is connected to fusion of dominant lamellae, a double dependence on the crystallization time was found. The crystallization time at which T onset and T peak change their trends was found to correspond to the spherulite impingement time, so that the two different dependencies were put in relation with primary and secondary crystallizations respectively. The increase of both T onset and T peak at high crystallization times after spherulite impingement was considered an effect due to crystal superheating and an indication of a stabilization process of the crystalline phase. Such stabilization, which produces an increase of the melting temperature, is probably connected with the volume filling that occurs after spherulite impingement.

A technique of melting temperature measurement and its application for irradiated high-burnup MOX fuels

International Nuclear Information System (INIS)

Namekawa, Takashi; Hirosawa, Takashi

1999-01-01

A melting temperature measurement technique for irradiated oxide fuels is described. In this technique, the melting temperature was determined from a thermal arrest on a heating curve of the specimen which was enclosed in a tungsten capsule to maintain constant chemical composition of the specimen during measurement. The measurement apparatus was installed in an alpha-tight steel box within a gamma-shielding cell and operated by remote handling. The temperature of the specimen was measured with a two-color pyrometer sighted on a black-body well at the bottom of the tungsten capsule. The diameter of the black-body well was optimized so that the uncertainties of measurement were reduced. To calibrate the measured temperature, two reference melting temperature materials, tantalum and molybdenum, were encapsulated and run before and after every oxide fuel test. The melting temperature data on fast reactor mixed oxide fuels irradiated up to 124 GWd/t were obtained. In addition, simulated high-burnup mixed oxide fuel up to 250 GWd/t by adding non-radioactive soluble fission products was examined. These data shows that the melting temperature decrease with increasing burnup and saturated at high burnup region. (author)

High-temperature compatibility between liquid metal as PWR fuel gap filler and stainless steel and high-density concrete

Science.gov (United States)

Wongsawaeng, Doonyapong; Jumpee, Chayanit; Jitpukdee, Manit

2014-08-01

In conventional nuclear fuel rods for light-water reactors, a helium-filled as-fabricated gap between the fuel and the cladding inner surface accommodates fuel swelling and cladding creep down. Because helium exhibits a very low thermal conductivity, it results in a large temperature rise in the gap. Liquid metal (LM; 1/3 weight portion each of lead, tin, and bismuth) has been proposed to be a gap filler because of its high thermal conductivity (∼100 times that of He), low melting point (∼100 °C), and lack of chemical reactivity with UO2 and water. With the presence of LM, the temperature drop across the gap is virtually eliminated and the fuel is operated at a lower temperature at the same power output, resulting in safer fuel, delayed fission gas release and prevention of massive secondary hydriding. During normal reactor operation, should an LM-bonded fuel rod failure occurs resulting in a discharge of liquid metal into the bottom of the reactor pressure vessel, it should not corrode stainless steel. An experiment was conducted to confirm that at 315 °C, LM in contact with 304 stainless steel in the PWR water chemistry environment for up to 30 days resulted in no observable corrosion. Moreover, during a hypothetical core-melt accident assuming that the liquid metal with elevated temperature between 1000 and 1600 °C is spread on a high-density concrete basement of the power plant, a small-scale experiment was performed to demonstrate that the LM-concrete interaction at 1000 °C for as long as 12 h resulted in no penetration. At 1200 °C for 5 h, the LM penetrated a distance of ∼1.3 cm, but the penetration appeared to stop. At 1400 °C the penetration rate was ∼0.7 cm/h. At 1600 °C, the penetration rate was ∼17 cm/h. No corrosion based on chemical reactions with high-density concrete occurred, and, hence, the only physical interaction between high-temperature LM and high-density concrete was from tiny cracks generated from thermal stress. Moreover

Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do no exceed 750 degree C.

Science.gov (United States)

Hammond, Joseph P.; David, Stan A.; Woodhouse, John J.

1986-01-01

This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750.degree. C., and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750.degree. C. to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal compatible with the coefficient of thermal expansion of the ceramic, such as titanium.

Emerging melt quality control solution technologies for aluminium melt

Directory of Open Access Journals (Sweden)

Arturo Pascual, Jr

2009-11-01

Full Text Available The newly developed “MTS 1500” Melt Treatment System is performing the specifi cally required melt treatment operations like degassing, cleaning, modification and/or grain refinement by an automated process in one step and at the same location. This linked process is saving time, energy and metal losses allowing - by automated dosage of the melt treatment agents - the production of a consistent melt quality batch after batch. By linking the MTS Metal Treatment System with sensors operating on-line in the melt, i.e., with a hydrogen sensor “Alspek H”, a fully automated control of parts of the process chain like degassing is possible. This technology does guarantee a pre-specifi ed and documented melt quality in each melt treatment batch. Furthermore, to ensure that castings are consistent and predictable there is a growing realization that critical parameters such as metal cleanliness must be measured prior to casting. There exists accepted methods for measuring the cleanliness of an aluminum melt but these can be both slow and costly. A simple, rapid and meaningful method of measuring and bench marking the cleanliness of an aluminum melt has been developed to offer the foundry a practical method of measuring melt cleanliness. This paper shows the structure and performance of the integrated MTS melt treatment process and documents achieved melt quality standards after degassing, cleaning, modifi cation and grain refi nement operations under real foundry conditions. It also provides an insight on a melt cleanliness measuring device “Alspek MQ” to provide foundry men better tools in meeting the increasing quality and tighter specifi cation demand from the industry.

Powder metallurgy inspired low-temperature fabrication of high-performance stereocomplexed polylactide products with good optical transparency

Science.gov (United States)

Bai, Dongyu; Liu, Huili; Bai, Hongwei; Zhang, Qin; Fu, Qiang

2016-02-01

Stereocomplexation between enantiomeric poly(L-lactide) (PLLA) and poly(D-lactide) (PDLA) provides an avenue to greatly enhance performance of eco-friendly polylactide (PLA). Unfortunately, although the manufacturing of semicrystalline polymers generally involves melt processing, it is still hugely challenging to create high-performance stereocomplexed polylactide (sc-PLA) products from melt-processed high-molecular-weight PLLA/PDLA blends due to the weak crystallization memory effect of stereocomplex (sc) crystallites after complete melting as well as the substantial degradation of PLA chains at elevated melt-processing temperatures of ca. 240-260 °C. Inspired by the concept of powder metallurgy, here we report a new facile route to address these obstacles by sintering of sc-PLA powder at temperatures as low as 180-210 °C, which is distinctly different from traditional sintering of polymer powders performed at temperatures far exceeding their melting temperatures. The enantiomeric PLA chain segments from adjacent powder particles can interdiffuse across particle interfaces and co-crystallize into new sc crystallites capable of tightly welding the interfaces during the low-temperature sintering process, and thus highly transparent sc-PLA products with outstanding heat resistance, mechanical strength, and hydrolytic stability have been successfully fabricated for the first time.

Powder metallurgy inspired low-temperature fabrication of high-performance stereocomplexed polylactide products with good optical transparency

Science.gov (United States)

Bai, Dongyu; Liu, Huili; Bai, Hongwei; Zhang, Qin; Fu, Qiang

2016-01-01

Stereocomplexation between enantiomeric poly(l-lactide) (PLLA) and poly(d-lactide) (PDLA) provides an avenue to greatly enhance performance of eco-friendly polylactide (PLA). Unfortunately, although the manufacturing of semicrystalline polymers generally involves melt processing, it is still hugely challenging to create high-performance stereocomplexed polylactide (sc-PLA) products from melt-processed high-molecular-weight PLLA/PDLA blends due to the weak crystallization memory effect of stereocomplex (sc) crystallites after complete melting as well as the substantial degradation of PLA chains at elevated melt-processing temperatures of ca. 240–260 °C. Inspired by the concept of powder metallurgy, here we report a new facile route to address these obstacles by sintering of sc-PLA powder at temperatures as low as 180–210 °C, which is distinctly different from traditional sintering of polymer powders performed at temperatures far exceeding their melting temperatures. The enantiomeric PLA chain segments from adjacent powder particles can interdiffuse across particle interfaces and co-crystallize into new sc crystallites capable of tightly welding the interfaces during the low-temperature sintering process, and thus highly transparent sc-PLA products with outstanding heat resistance, mechanical strength, and hydrolytic stability have been successfully fabricated for the first time. PMID:26837848

Powder metallurgy inspired low-temperature fabrication of high-performance stereocomplexed polylactide products with good optical transparency.

Science.gov (United States)

Bai, Dongyu; Liu, Huili; Bai, Hongwei; Zhang, Qin; Fu, Qiang

2016-02-03

Stereocomplexation between enantiomeric poly(l-lactide) (PLLA) and poly(d-lactide) (PDLA) provides an avenue to greatly enhance performance of eco-friendly polylactide (PLA). Unfortunately, although the manufacturing of semicrystalline polymers generally involves melt processing, it is still hugely challenging to create high-performance stereocomplexed polylactide (sc-PLA) products from melt-processed high-molecular-weight PLLA/PDLA blends due to the weak crystallization memory effect of stereocomplex (sc) crystallites after complete melting as well as the substantial degradation of PLA chains at elevated melt-processing temperatures of ca. 240-260 °C. Inspired by the concept of powder metallurgy, here we report a new facile route to address these obstacles by sintering of sc-PLA powder at temperatures as low as 180-210 °C, which is distinctly different from traditional sintering of polymer powders performed at temperatures far exceeding their melting temperatures. The enantiomeric PLA chain segments from adjacent powder particles can interdiffuse across particle interfaces and co-crystallize into new sc crystallites capable of tightly welding the interfaces during the low-temperature sintering process, and thus highly transparent sc-PLA products with outstanding heat resistance, mechanical strength, and hydrolytic stability have been successfully fabricated for the first time.

Influence of Low-Temperature Plasma Treatment on The Liquid Filtration Efficiency of Melt-Blown PP Nonwovens in The Conditions of Simulated Use of Respiratory Protective Equipment

Directory of Open Access Journals (Sweden)

Majchrzycka Katarzyna

2017-06-01

Full Text Available Filtering nonwovens produced with melt-blown technology are one of the most basic materials used in the construction of respiratory protective equipment (RPE against harmful aerosols, including bio- and nanoaerosols. The improvement of their filtering properties can be achieved by the development of quasi-permanent electric charge on the fibres. Usually corona discharge method is utilized for this purpose. In the presented study, it was assumed that the low-temperature plasma treatment could be applied as an alternative method for the manufacturing of conventional electret nonwovens for the RPE construction. Low temperature plasma treatment of polypropylene nonwovens was carried out with various process gases (argon, nitrogen, oxygen or air in a wide range of process parameters (gas flow velocity, time of treatment and power supplied to the reactor electrodes. After the modification, nonwovens were evaluated in terms of filtration efficiency of paraffin oil mist. The stability of the modification results was tested after 12 months of storage and after conditioning at elevated temperature and relative humidity conditions. Moreover, scanning electron microscopy and ATR-IR spectroscopy were used to assess changes in surface topography and chemical composition of the fibres. The modification of melt-blown nonwovens with nitrogen, oxygen and air plasma did not result in a satisfactory improvement of the filtration efficiency. In case of argon plasma treatment, up to 82% increase of filtration efficiency of paraffin oil mist was observed in relation to untreated samples. This effect was stable after 12 months of storage in normal conditions and after thermal conditioning in (70 ± 3°C for 24 h. The use of low-temperature plasma treatment was proven to be a promising improvement direction of filtering properties of nonwovens used for the protection of respiratory tract against harmful aerosols.

High DNA melting temperature predicts transcription start site location in human and mouse.

LENUS (Irish Health Repository)

Dineen, David G

2009-12-01

The accurate computational prediction of transcription start sites (TSS) in vertebrate genomes is a difficult problem. The physicochemical properties of DNA can be computed in various ways and a many combinations of DNA features have been tested in the past for use as predictors of transcription. We looked in detail at melting temperature, which measures the temperature, at which two strands of DNA separate, considering the cooperative nature of this process. We find that peaks in melting temperature correspond closely to experimentally determined transcription start sites in human and mouse chromosomes. Using melting temperature alone, and with simple thresholding, we can predict TSS with accuracy that is competitive with the most accurate state-of-the-art TSS prediction methods. Accuracy is measured using both experimentally and manually determined TSS. The method works especially well with CpG island containing promoters, but also works when CpG islands are absent. This result is clear evidence of the important role of the physical properties of DNA in the process of transcription. It also points to the importance for TSS prediction methods to include melting temperature as prior information.

The role of a low-energy–density re-scan in fabricating crack-free Al85Ni5Y6Co2Fe2 bulk metallic glass composites via selective laser melting

International Nuclear Information System (INIS)

Li, X.P.; Kang, C.W.; Huang, H.; Sercombe, T.B.

2014-01-01

Highlights: • We proposed a re-scan strategy to prevent crack propagation in SLM. • The re-scan should be carried out at a low laser energy density. • The underlying mechanism is through reduction and relief of residual stresses. • Lowered temperature gradient and superplasticity account for reduction of stress. • For the first time, a crack-free BMGCs gear with a large size was produced. - Abstract: In this paper, we have investigated the use of a re-scanning strategy to prevent propagation of macro-cracks during the selective laser melting of an Al 85 Ni 5 Y 6 Co 2 Fe 2 bulk metallic glass composites (BMGCs). These cracks form as a result of the high residual stress caused by the rapid heating and cooling of the material by the laser beam. Unlike crystalline materials, the BMGCs possess a supercooled liquid region in which the residual stress can be relieved by plastic flow. We show that by using a high power initial scan (designed to melt the material) followed by a lower power re-scan (for stress relief) cracking can be prevented. Using this approach, crack-free Al 85 Ni 5 Y 6 Co 2 Fe 2 BMGCs components have been fabricated, including a gear with a diameter ∼25 mm and height ∼10 mm

Low-temperature CVD of iron, cobalt, and nickel nitride thin films from bis[di(tert-butyl)amido]metal(II) precursors and ammonia

International Nuclear Information System (INIS)

Cloud, Andrew N.; Abelson, John R.; Davis, Luke M.; Girolami, Gregory S.

2014-01-01

Thin films of late transition metal nitrides (where the metal is iron, cobalt, or nickel) are grown by low-pressure metalorganic chemical vapor deposition from bis[di(tert-butyl)amido]metal(II) precursors and ammonia. These metal nitrides are known to have useful mechanical and magnetic properties, but there are few thin film growth techniques to produce them based on a single precursor family. The authors report the deposition of metal nitride thin films below 300 °C from three recently synthesized M[N(t-Bu) 2 ] 2 precursors, where M = Fe, Co, and Ni, with growth onset as low as room temperature. Metal-rich phases are obtained with constant nitrogen content from growth onset to 200 °C over a range of feedstock partial pressures. Carbon contamination in the films is minimal for iron and cobalt nitride, but similar to the nitrogen concentration for nickel nitride. X-ray photoelectron spectroscopy indicates that the incorporated nitrogen is present as metal nitride, even for films grown at the reaction onset temperature. Deposition rates of up to 18 nm/min are observed. The film morphologies, growth rates, and compositions are consistent with a gas-phase transamination reaction that produces precursor species with high sticking coefficients and low surface mobilities

A spectroscopic study of uranium species formed in chloride melts

International Nuclear Information System (INIS)

Volkovich, Vladimir A.; Bhatt, Anand I.; May, Iain; Griffiths, Trevor R.; Thied, Robert C.

2002-01-01

The chlorination of uranium metal or uranium oxides in chloride melts offers an acceptable process for the head-end of pyrochemical reprocessing of spent nuclear fuels. The reactions of uranium metal and ceramic uranium dioxide with chlorine and with hydrogen chloride were studied in the alkali metal chloride melts, NaCl-KCl at 973K, NaCl-CsCl between 873 and 923K and LiCl-KCl at 873K. The uranium species formed therein were characterized from their electronic absorption spectra measured in situ. The kinetic parameters of the reactions depend on melt composition, temperature and chlorinating agent used. The reaction of uranium dioxide with oxygen in the presence of alkali metal chlorides results in the formation of alkali metal uranates. A spectroscopic study, between 723 and 973K, on their formation and their solutions was undertaken in LiCl, LiCl-KCl eutectic and NaCl-CsCl eutectic melts. The dissolution of uranium dioxide in LiCl-KCl eutectic at 923K containing added aluminium trichloride in the presence of oxygen has also been investigated. In this case, the reaction leads to the formation of uranyl chloride species. (author)

Aluminosilicate melts and glasses at 1 to 3 GPa: Temperature and pressure effects on recovered structural and density changes

Science.gov (United States)

Bista, S; Stebbins, Jonathan; Hankins, William B.; Sisson, Thomas W.

2015-01-01

In the pressure range in the Earth’s mantle where many basaltic magmas are generated (1 to 3 GPa) (Stolper et al. 1981), increases in the coordination numbers of the network-forming cations in aluminosilicate melts have generally been considered to be minor, although effects on silicon and particularly on aluminum coordination in non-bridging oxygen-rich glasses from the higher, 5 to 12 GPa range, are now well known. Most high-precision measurements of network cation coordination in such samples have been made by spectroscopy (notably 27Al and 29Si NMR) on glasses quenched from high-temperature, high-pressure melts synthesized in solid-media apparatuses and decompressed to room temperature and 1 bar pressure. There are several effects that could lead to the underestimation of the extent of actual structural (and density) changes in high-pressure/temperature melts from such data. For non-bridging oxygen-rich sodium and calcium aluminosilicate compositions in the 1 to 3 GPa range, we show here that glasses annealed near to their glass transition temperatures systematically record higher recovered increases in aluminum coordination and in density than samples quenched from high-temperature melts. In the piston-cylinder apparatus used, rates of cooling through the glass transition are measured as very similar for both higher and lower initial temperatures, indicating that fictive temperature effects are not the likely explanation of these differences. Instead, transient decreases in melt pressure during thermal quenching, which may be especially large for high initial run temperatures, of as much as 0.5 to 1 GPa, may be responsible. As a result, the equilibrium proportion of high-coordinated Al in this pressure range may be 50 to 90% greater than previously estimated, reaching mean coordination numbers (e.g., 4.5) that are probably high enough to significantly affect melt properties. New data on jadeite (NaAlSi2O6) glass confirm that aluminum coordination increase

Aspects of interaction with melt zalizonikelkysnevyh 4d-metal - Zr, Nb, Mo

Directory of Open Access Journals (Sweden)

Н.О. Шаркіна

2006-01-01

Full Text Available  There are the results of investigation of deoxidizing ability of 4d–metals in Fe–Ni–O melting systems (invars carried out by calorimetry method in isoparabolic calorimeter at 1873 K.

Leaching characteristics of rare metal elements and chlorine in fly ash from ash melting plants for metal recovery.

Science.gov (United States)

Jung, Chang-Hwan; Osako, Masahiro

2009-05-01

In terms of resource recovery and environmental impact, melting furnace fly ash (MFA) is attracting much attention in Japan due to its high metal content. The study aims to obtain fundamental information on using a water extraction method not only to concentrate valuable rare metals but also to remove undesirable substances such as chlorine for their recovery from MFA. The composition and leaching characteristics of MFA was investigated. The results revealed that the metal content in MFA is nearly equal to raw ore quality. The content of Ag, In, Pd, Pb, and Zn is, in fact, higher than the content of raw ore. As for leaching behavior, Ag, Bi, In, Ga, Ge, Sb, Sn, and Te showed the lowest release at a neutral pH range. Pd was leached constantly regardless of pH, but its concentration was quite low. On the other hand, most of the Tl was easily leached, revealing that water extraction is not appropriate for Tl recovery from MFA. Major elements Cl, Ca, Na, and K, occupying about 70% of MFA, were mostly leached regardless of pH. Base metal elements Cu, Pb, and Zn showed minimum solubility at a neutral pH. The leaching ratio of target rare metal elements and base metal elements suggests that the optimal pH for water extraction is 8-10, at which the leaching concentration is minimized. The water extraction process removed most of the Cl, Ca, Na, and K, and the concentration of rare metals and base metals increased by four or five times.

Influence of gas-generation on melt/concrete interaction

International Nuclear Information System (INIS)

Powers, D.A.

1979-01-01

Gases formed during the interaction of a high-temperature melt with concrete are shown to stem from the thermal dehydration and decarboxylation of the concrete. The kinetics of these decomposition reactions are described. Gases within the melt cause an apparent swelling of the melt. The observed swelling is not easily correlated to the rate of gas evolution. Metallic melts cause CO 2 /CO and H 2 O liberated from the melt to be reduced to CO and hydrogen. When these gases escape from the melt they assist in aerosol formation. As the gases cool they react along a pathway whose oxygen fugacity is apparently buffered by the iron-Wuestite equilibrium. Methane is a product of the gas-phase reaction. (orig./HP) [de

Structural Integration of Sensors/Actuators by Laser Beam Melting for Tailored Smart Components

Science.gov (United States)

Töppel, Thomas; Lausch, Holger; Brand, Michael; Hensel, Eric; Arnold, Michael; Rotsch, Christian

2018-03-01

Laser beam melting (LBM), an additive laser powder bed fusion technology, enables the structural integration of temperature-sensitive sensors and actuators in complex monolithic metallic structures. The objective is to embed a functional component inside a metal part without losing its functionality by overheating. The first part of this paper addresses the development of a new process chain for bonded embedding of temperature-sensitive sensor/actuator systems by LBM. These systems are modularly built and coated by a multi-material/multi-layer thermal protection system of ceramic and metallic compounds. The characteristic of low global heat input in LBM is utilized for the functional embedding. In the second part, the specific functional design and optimization for tailored smart components with embedded functionalities are addressed. Numerical and experimental validated results are demonstrated on a smart femoral hip stem.

Effect of cavity inclination on a temperature and concentration controlled double diffusive convection at ice plate melting

Energy Technology Data Exchange (ETDEWEB)

Sugawara, M.; Ishikura, T. [Akita University, Department of Mechanical Engineering, Akita (Japan); Beer, H. [Technische Unversitat Darmstadt, Institut fur Technische Thermodynamik, Darmstadt (Germany)

2005-03-01

This paper is concerned with the double diffusive convection due to the melting of an ice plate into a calcium chloride aqueous solution inside a rectangular cavity. It is mainly considered the effect of the cavity inclination {theta} on the melting rate and the mean melting Nusselt- and Sherwood-numbers, experimentally as well as numerically. The ice plate melts spontaneously with decreasing temperature at the melting front even if initially there does not exist a temperature difference between the ice and the liquid. The concentration- and temperature-gradients near the melting front induce double diffusive convection in the liquid, which will affect the melting rate. Experiments reveal that the mean melting mass increases monotonically with increasing cavity inclination. The numerical analysis based on the laminar assumption predicts well the melting mass in the range of {theta}=0-90 , however, under-predicts the melting mass in the range of {theta}=90-180 as compared with the experimental results. (orig.)

Application of the specific thermal properties of Ag nanoparticles to high-resolution metal patterning

International Nuclear Information System (INIS)

Son, Yong; Yeo, Junyeob; Ha, Cheol Woo; Lee, Jinhwan; Hong, Sukjoon; Nam, Koo Hyun; Yang, Dong-Yol; Ko, Seung Hwan

2012-01-01

Metal nanoparticles exhibit specific electronic, chemical and optical properties due to the thermodynamic size effect, which cannot be observed in bulk materials. Ag NPs show size dependent melting temperature depression phenomena. In this study, the thermal sintering behavior of the self-assembled monolayer protected Ag NPs has been observed using in situ transmission electron microscopy. The thermal characteristics of the Ag NPs have also been examined with a thermogravimetric analysis, a differential scanning calorimetry and a thermal conductivity measurement. These assessments have shown that the melting of the Ag NPs starts at 150 °C, which is much lower than the melting temperature of bulk silver (960 °C). The measured thermal conductivity of the Ag NPs (0.37 W/(m K)) is also lower than that of bulk silver (429 W/(m K)). These specific thermal properties of the Ag NPs can be applied to a low-temperature and a high-resolution direct-metal patterning process.

Melting Penetration Simulation of Fe-U System at High Temperature Using MPS-LER

International Nuclear Information System (INIS)

Mustari, A P A; Irwanto, Dwi; Yamaji, A

2016-01-01

Melting penetration information of Fe-U system is necessary for simulating the molten core behavior during severe accident in nuclear power plants. For Fe-U system, the information is mainly obtained from experiment, i.e. TREAT experiment. However, there is no reported data on SS304 at temperature above 1350°C. The MPS-LER has been developed and validated to simulate melting penetration on Fe-U system. The MPS-LER modelled the eutectic phenomenon by solving the diffusion process and by applying the binary phase diagram criteria. This study simulates the melting penetration of the system at higher temperature using MPS-LER. Simulations were conducted on SS304 at 1400, 1450 and 1500°C. The simulation results show rapid increase of melting penetration rate. (paper)

Computation and measurement of air temperature distribution of an industrial melt blowing die

Directory of Open Access Journals (Sweden)

Wu Li-Li

2014-01-01

Full Text Available The air flow field of the dual slot die on an HDF-6D melt blowing non-woven equipment is computed numerically. A temperature measurement system is built to measure air temperatures. The computation results tally with the measured results proving the correctness of the computation. The results have great valuable significance in the actual melt blowing production.

Development of a Cu-Sn based brazing system with a low brazing and a high remelting temperature

Science.gov (United States)

Schmieding, M.; Holländer, U.; Möhwald, K.

2017-03-01

Objective of the project presented is the development of a joining process for hot working steel components at low brazing temperatures leading to a bond with a much higher remelting temperature. This basically is achieved by the use of a Cu-Sn melt spinning foil combined with a pure Cu foil. During brazing, the Sn content of the foil is decreased by diffusion of Sn into the additional Cu resulting in a homogenious joint with a increased remelting temperature of the filler metal. Within this project specimens were brazed and diffusion annealed in a vacuum furnace at 850 °C varying the processing times (0 - 10 h). The samples prepared were studied metallographically and diffusion profiles of Sn were recorded using EDX line scans. The results are discussed in view of further investigations and envisaged applications.

MgO melting curve constraints from shock temperature and rarefaction overtake measurements in samples preheated to 2300 K

Science.gov (United States)

Fat'yanov, O. V.; Asimow, P. D.

2014-05-01

Continuing our effort to obtain experimental constraints on the melting curve of MgO at 100-200 GPa, we extended our target preheating capability to 2300 K. Our new Mo capsule design holds a long MgO crystal in a controlled thermal gradient until impact by a Ta flyer launched at up to 7.5 km/s on the Caltech two-stage light-gas gun. Radiative shock temperatures and rarefaction overtake times were measured simultaneously by a 6-channel VIS/NIR pyrometer with 3 ns time resolution. The majority of our experiments showed smooth monotonic increases in MgO sound speed and shock temperature with pressure from 197 to 243 GPa. The measured temperatures as well as the slopes of the pressure dependences for both temperature and sound speed were in good agreement with those calculated numerically for the solid phase at our peak shock compression conditions. Most observed sound speeds, however, were ~800 m/s higher than those predicted by the model. A single unconfirmed data point at 239 GPa showed anomalously low temperature and sound speed, which could both be explained by partial melting in this experiment and could suggest that the Hugoniot of MgO preheated to 2300 K crosses its melting line just slightly above 240 GPa.

MgO melting curve constraints from shock temperature and rarefaction overtake measurements in samples preheated to 2300 K

International Nuclear Information System (INIS)

Fat'yanov, O V; Asimow, P D

2014-01-01

Continuing our effort to obtain experimental constraints on the melting curve of MgO at 100-200 GPa, we extended our target preheating capability to 2300 K. Our new Mo capsule design holds a long MgO crystal in a controlled thermal gradient until impact by a Ta flyer launched at up to 7.5 km/s on the Caltech two-stage light-gas gun. Radiative shock temperatures and rarefaction overtake times were measured simultaneously by a 6-channel VIS/NIR pyrometer with 3 ns time resolution. The majority of our experiments showed smooth monotonic increases in MgO sound speed and shock temperature with pressure from 197 to 243 GPa. The measured temperatures as well as the slopes of the pressure dependences for both temperature and sound speed were in good agreement with those calculated numerically for the solid phase at our peak shock compression conditions. Most observed sound speeds, however, were ∼800 m/s higher than those predicted by the model. A single unconfirmed data point at 239 GPa showed anomalously low temperature and sound speed, which could both be explained by partial melting in this experiment and could suggest that the Hugoniot of MgO preheated to 2300 K crosses its melting line just slightly above 240 GPa.

Temperature dependence of diffusion coefficients of trivalent uranium ions in chloride and chloride-fluoride melts

International Nuclear Information System (INIS)

Komarov, V.E.; Borodina, N.P.

1981-01-01

Diffusion coefficients of U 3+ ions are measured by chronopotentiometric method in chloride 3LiCl-2KCl and in mixed chloride fluoride 3LiCl(LiF)-2KCl melts in the temperature range 633-1235 K. It is shown It is shown that experimental values of diffusion-coefficients are approximated in a direct line in lg D-1/T coordinate in chloride melt in the whole temperature range and in chloride-fluoride melt in the range of 644-1040 K. Experimental values of diffusion coefficients diviate from Arrhenius equation in the direction of large values in chloride-fluoride melt at further increase of temperature up to 1235 K. Possible causes of such a diviation are considered [ru

Compatibility tests between molten salts and metal materials (2)

International Nuclear Information System (INIS)

Shiina, Yasuaki

2003-08-01

Latent heat storage technology using molten salts can reduce temperature fluctuations of heat transfer fluid by latent heat for middle and high temperature regions. This enables us to operate several heat utilization systems in cascade connected to High Temperature Gas Cooled Reactors (HTGRs) from high to low temperature range by setting the latent heat storage system after a heat utilization system to reduce thermal load after the heat utilization systems. This latent heat technology is expected to be used for effective use of heat such as equalization of electric load between night and daytime. In the application of the latent heat technology, compatibility between molten salts and metal materials is very important because molten salts are corrosive, and heat transfer pipes and vessels will contact with the molten salts. It will be necessary to prevail the latent heat storage technique that normal metal materials can be used for the pipes and vessels. However, a few studies have been reported of compatibility between molten salts and metals in middle and high temperature ranges. In this study, four molten salts, range of the melting temperature from 490degC to 800degC, are selected and five metals, high temperature and corrosion resistance steels of Alloy600, HastelloyB2, HastelloyC276, SUS310S and pure Nickel are selected for the test with the consideration of metal composition. Test was performed in an electric furnace by setting the molten salts and the metals in melting pots in an atmosphere of nitrogen. Results revealed excellent corrosion resistance of pure Nickel and comparatively low corrosion resistance of nickel base alloys such as Alloy600 and Hastelloys against Li 2 CO 3 . Corrosion resistance of SUS310S was about same as nickel based alloys. Therefore, if some amount of corrosion is permitted, SUS310S would be one of the candidate alloys for structure materials. These results will be used as reference data to select metals in latent heat technology

Electrochemical characterisation of CaCl{sub 2} deficient LiCl–KCl–CaCl{sub 2} eutectic melt and electro-deoxidation of solid UO{sub 2}

Energy Technology Data Exchange (ETDEWEB)

Sri Maha Vishnu, D., E-mail: smvd2@cam.ac.uk; Sanil, N.; Mohandas, K.S.; Nagarajan, K.

2016-03-15

The CaCl{sub 2} deficient ternary eutectic melt LiCl–KCl–CaCl{sub 2} (50.5: 44.2: 5.3 mol %) was electrochemically characterised by cyclic voltammetry and polarization techniques in the context of its probable use as the electrolyte in the electrochemical reduction of solid UO{sub 2} to uranium metal. Tungsten (cathodic polarization) and graphite (anodic polarization) working electrodes were used in these studies carried out in the temperature range 623 K–923 K. The cathodic limit of the melt was observed to be set by the deposition of Ca{sup 2+} ions followed by Li{sup +} ions on the tungsten electrode and the anodic limit by oxidation of chloride ions on the graphite electrode (chlorine evolution). The difference between the onset potential of deposition of Ca{sup 2+} and Li{sup +} was found to be 0.241 V at a scan rate of 20 mV/s at 623 K and the difference decreased with increase in temperature and vanished at 923 K. Polarization measurements with stainless steel (SS) cathode and graphite anode at 673 K showed the possibility of low–energy reactions occurring on the UO{sub 2} electrode in the melt. UO{sub 2} pellets were cathodically polarized at 3.9 V for 25 h to test the feasibility of electro-reduction to uranium in the melt. The surface of the pellets was found reduced to U metal. - Highlights: • Electrochemically characterized LiCl–KCl–CaCl{sub 2} (50.5: 44.2: 5.3 mol %) melt by CV, LSV and polarization techniques. • Ca{sup 2+} deposits first on tungsten working electrode followed by Li{sup +}. Cl{sup −} discharges on graphite to liberate chlorine gas. • Surface of UO{sub 2} pellet reduced to U in the melt with low carbon contamination of melt. • Slow reduction of UO{sub 2} due to slow kinetics and low solubility of oxide ions in the low temperature melt.

All-inkjet-printed flexible electronics fabrication on a polymer substrate by low-temperature high-resolution selective laser sintering of metal nanoparticles

International Nuclear Information System (INIS)

Ko, Seung H; Pan Heng; Grigoropoulos, Costas P; Luscombe, Christine K; Frechet, Jean M J; Poulikakos, Dimos

2007-01-01

All-printed electronics is the key technology to ultra-low-cost, large-area electronics. As a critical step in this direction, we demonstrate that laser sintering of inkjet-printed metal nanoparticles enables low-temperature metal deposition as well as high-resolution patterning to overcome the resolution limitation of the current inkjet direct writing processes. To demonstrate this process combined with the implementation of air-stable carboxylate-functionalized polythiophenes, high-resolution organic transistors were fabricated in ambient pressure and room temperature without utilizing any photolithographic steps or requiring a vacuum deposition process. Local thermal control of the laser sintering process could minimize the heat-affected zone and the thermal damage to the substrate and further enhance the resolution of the process. This local nanoparticle deposition and energy coupling enable an environmentally friendly and cost-effective process as well as a low-temperature manufacturing sequence to realize large-area, flexible electronics on polymer substrates

Thermal treatment of soil co-contaminated with lube oil and heavy metals in a low-temperature two-stage fluidized bed incinerator

International Nuclear Information System (INIS)

Samaksaman, Ukrit; Peng, Tzu-Huan; Kuo, Jia-Hong; Lu, Chien-Hsing; Wey, Ming-Yen

2016-01-01

Highlights: • Low-temperature two-stage fluidized bed incineration was applied for soil remediation. • Co-firing of polyethylene with co-contaminated soil was studied. • Co-firing of polyethylene in soil remediation can promote residue quality. • The leachability of heavy metals passed the regulatory threshold values. - Abstract: This study presents the application of a low-temperature two-stage fluidized bed incinerator to remediate contaminants in the soil. The system was designed to control emissions of both gaseous pollutants and heavy metals during combustion. Soil co-contaminated with lube oil and heavy metals such as cadmium, chromium, copper, and lead was examined. Experiments were conducted by estimating various parameters such as operating temperature in the first-stage reactor (500–700 °C), ratio of sand bed height/diameter in the second-stage reactor (H/D: 3, 4, 6), and gas velocity (0.21–0.29 m/s). Heavy metal and gaseous pollutant emissions were also investigated during contaminated soil co-firing with polyethylene. The experimental results indicated that the destruction and removal efficiency of lube oil in treated soil products ranged from 98.27 to 99.93%. On the other hand, leaching tests of bottom ashes illustrated that heavy metals such as chromium, copper, and lead in leachates were complied with the regulations. For gaseous emissions, carbon monoxide concentrations decreased apparently with increasing ratio of sand bed height/diameter in the second-stage reactor. The increase of gas velocity had significant potential to generate the lowest carbon monoxide and particulate matter emissions. Nevertheless, during co-firing with polyethylene, emissions of organic pollutants such as benzene, toluene, ethylbenzene, and xylene and polycyclic aromatic hydrocarbons decrease by using the low-temperature two-stage fluidized bed incineration system.

Force-dependent melting of supercoiled DNA at thermophilic temperatures.

Science.gov (United States)

Galburt, E A; Tomko, E J; Stump, W T; Ruiz Manzano, A

2014-01-01

Local DNA opening plays an important role in DNA metabolism as the double-helix must be melted before the information contained within may be accessed. Cells finely tune the torsional state of their genomes to strike a balance between stability and accessibility. For example, while mesophilic life forms maintain negatively superhelical genomes, thermophilic life forms use unique mechanisms to maintain relaxed or even positively supercoiled genomes. Here, we use a single-molecule magnetic tweezers approach to quantify the force-dependent equilibrium between DNA melting and supercoiling at high temperatures populated by Thermophiles. We show that negatively supercoiled DNA denatures at 0.5 pN lower tension at thermophilic vs. mesophilic temperatures. This work demonstrates the ability to monitor DNA supercoiling at high temperature and opens the possibility to perform magnetic tweezers assays on thermophilic systems. The data allow for an estimation of the relative energies of base-pairing and DNA bending as a function of temperature and support speculation as to different general mechanisms of DNA opening in different environments. Lastly, our results imply that average in vivo DNA tensions range between 0.3 and 1.1 pN. Copyright © 2014 Elsevier B.V. All rights reserved.

Chemical and electrochemical behaviour of halides in nitrate melts

International Nuclear Information System (INIS)

Tkalenko, D.A.; Kudrya, S.A.; Delimarskij, Yu.K.; Antropov, L.I.

1978-01-01

The possibility of improving the positive electrode characteristics of medium temperature lithium-nitrate element by means of adding alkali metal halogenides into nitrate melt is considered. The experiments have been made at the temperature of 150 deg C in (K, Na, Li) NO 3 melts of eutectic composition. It has been found that only at temperatures higher than 250 deg C in nitrate melts containing Li + and Na + cations, an interaction of nitrate ions with the added iodides is possible. The interaction does not take place in case of chloride, bromide, and fluoride additions. The waves of halogenide oxidation and reduction of the corresponding halogens have been identified. The analysis of the obtained experimental data shows that halogenide addition into nitrate melt does not result in speed increase of cathodic reduction of nitrate ions or in formation of a new cathode process at more positive potentials. A conclusion is made that halogenide addition into electrolyte of lithium-nitrate current source is inexpedient

Direct writing of flexible electronics through room temperature liquid metal ink.

Science.gov (United States)

Gao, Yunxia; Li, Haiyan; Liu, Jing

2012-01-01

Conventional approaches of making a flexible circuit are generally complex, environment unfriendly, time and energy consuming, and thus expensive. Here, we describe for the first time the method of using high-performance GaIn(10)-based electrical ink, a significantly neglected room temperature liquid metal, as both electrical conductors and interconnects, for directly writing flexible electronics via a rather easy going and cost effective way. The new generation electric ink was made and its wettability with various materials was modified to be easily written on a group of either soft or rigid substrates such as epoxy resin board, glass, plastic, silica gel, paper, cotton, textiles, cloth and fiber etc. Conceptual experiments were performed to demonstrate and evaluate the capability of directly writing the electrical circuits via the invented metal ink. Mechanisms involved were interpreted through a series of fundamental measurements. The electrical resistivity of the fluid like GaIn(10)-based material was measured as 34.5 µΩ·cm at 297 K by four point probe method and increased with addition of the oxygen quantity, which indicates it as an excellent metal ink. The conductive line can be written with features that are approximately 10 µm thick. Several functional devices such as a light emitting diode (LED) array showing designed lighting patterns and electrical fan were made to work by directly writing the liquid metal on the specific flexible substrates. And satisfactory performances were obtained. The present method opens the way to directly and quickly writing flexible electronics which can be as simple as signing a name or drawing a picture on the paper. The unique merit of the GaIn(10)-based liquid metal ink lies in its low melting temperature, well controlled wettability, high electrical conductivity and good biocompability. The new electronics writing strategy and basic principle has generalized purpose and can be extended to more industrial areas, even

Direct writing of flexible electronics through room temperature liquid metal ink.

Directory of Open Access Journals (Sweden)

Yunxia Gao

Full Text Available BACKGROUND: Conventional approaches of making a flexible circuit are generally complex, environment unfriendly, time and energy consuming, and thus expensive. Here, we describe for the first time the method of using high-performance GaIn(10-based electrical ink, a significantly neglected room temperature liquid metal, as both electrical conductors and interconnects, for directly writing flexible electronics via a rather easy going and cost effective way. METHODS: The new generation electric ink was made and its wettability with various materials was modified to be easily written on a group of either soft or rigid substrates such as epoxy resin board, glass, plastic, silica gel, paper, cotton, textiles, cloth and fiber etc. Conceptual experiments were performed to demonstrate and evaluate the capability of directly writing the electrical circuits via the invented metal ink. Mechanisms involved were interpreted through a series of fundamental measurements. RESULTS: The electrical resistivity of the fluid like GaIn(10-based material was measured as 34.5 µΩ·cm at 297 K by four point probe method and increased with addition of the oxygen quantity, which indicates it as an excellent metal ink. The conductive line can be written with features that are approximately 10 µm thick. Several functional devices such as a light emitting diode (LED array showing designed lighting patterns and electrical fan were made to work by directly writing the liquid metal on the specific flexible substrates. And satisfactory performances were obtained. CONCLUSIONS: The present method opens the way to directly and quickly writing flexible electronics which can be as simple as signing a name or drawing a picture on the paper. The unique merit of the GaIn(10-based liquid metal ink lies in its low melting temperature, well controlled wettability, high electrical conductivity and good biocompability. The new electronics writing strategy and basic principle has generalized

A study on structural analysis of highly corrosive melts at high temperature

CERN Document Server

Ohtori, N

2002-01-01

When sodium is burned at high temperature in the atmosphere, it reacts simultaneously with H sub 2 O in the atmosphere so that it can produce high temperature melt of sodium hydroxide as a solvent. If this melt includes peroxide ion (O sub 2 sup 2 sup -), it will be a considerably active and corrosive for iron so that several sodium iron double oxides will be produced as corrosion products after the reaction with steel structures. The present study was carried out in order to investigate the ability of presence of peroxide ion in sodium hydroxide solvent at high temperature and that of identification of the several corrosion products using laser Raman spectroscopy. The measurement system with ultraviolet laser was developed simultaneously in the present work to improve the ability of the measurement at high temperature. As results from the measurements, the possibility of the presence of peroxide ion was shown up to 823K in sodium peroxide and 823K in the melt of sodium hydroxide mixed with sodium peroxide. A...

Low-Temperature Synthesis Routes to Intermetallic Superconductors

Energy Technology Data Exchange (ETDEWEB)

Schaak, Raymond E

2008-01-08

Over the past few years, our group has gained expertise at developing low-temperature solution-based synthetic pathways to complex nanoscale solids, with particular emphasis on nanocrystalline intermetallic compounds. Our synthetic capabilities are providing tools to reproducibly generate intermetallic nanostructures with simultaneous control over crystal structure, composition, and morphology. This DOE-funded project aims to expand these capabilities to intermetallic superconductors. This could represent an important addition to the tools that are available for the synthesis and processing of intermetallic superconductors, which traditionally utilize high-temperature, high-pressure, thin film, or gas-phase vacuum deposition methods. Our current knowledge of intermetallic superconductors suggests that significant enhancements could result from the inherent benefits of low-temperature solution synthesis, e.g. metastable phase formation, control over nanoscale morphology to facilitate size-dependent property studies, robust and inexpensive processability, low-temperature annealing and consolidation, and impurity incorporation (for doping, stoichiometry control, flux pinning, and improving the critical fields). Our focus is on understanding the superconducting properties as a function of synthetic route, crystal structure, crystallite size, and morphology, and developing the synthetic tools necessary to accomplish this. This research program can currently be divided into two classes of superconducting materials: intermetallics (transition metal/post transition metal) and metal carbides/borides. Both involve the development and exploitation of low-temperature synthesis routes followed by detailed characterization of structures and properties, with the goal of understanding how the synthetic pathways influence key superconducting properties of selected target materials. Because of the low-temperature methods used to synthesize them and the nanocrystalline morphologies

Lessons learnt from FARO/TERMOS corium melt quenching experiments

Energy Technology Data Exchange (ETDEWEB)

Magallon, D.; Huhtiniemi, I.; Hohmann, H. [Commission of the European Communities, Ispra (Italy). Joint Research Center

1998-01-01

The influence of melt quantity, melt composition, water depth and initial pressure on quenching is assessed on the basis of seven tests performed in various conditions in the TERMOS vessel of the FARO facility at JRC-Ispra. Tests involved UO{sub 2}-based melt quantities in the range 18-176 kg at a temperature of approximately 3000 K poured into saturated water. The results suggest that erosion of the melt jet column is an efficient contributor to the amount of break-up, and thus quenching, for large pours of corium melt. The presence of Zr metal in the melt induced a much more efficient quenching than in a similar test with no Zr metal, attributed to the oxidation of the Zr. Significant amounts of H{sub 2} were produced also in tests with pure oxidic melts (e.g. about 300 g for 157 kg melt). In the tests at 5.0 and 2.0 MPa good mixing with significant melt break-up and quenching was obtained during the penetration in the water. At 0.5 MPa, good penetration of the melt into the water could still be achieved, but a jump in the vessel pressurisation occurred when the melt contacted the bottom and part (5 kg) of the debris was re-ejected from the water. (author)

³He melting pressure temperature scale

DEFF Research Database (Denmark)

Halperin, W.P.; Archie, C.N.; Richardson, R.C.

1976-01-01

temperatures. The A feature of the melting curve which suggests itself as a thermometric fixed point is found to be T//A equals 2. 75 plus or minus 0. 11 mK. The agreement between this value and independent measurements of T//A, based on nuclear or electronic paramagnetism, Johnson noise thermometry...

Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

Energy Technology Data Exchange (ETDEWEB)

Fasoyinu, Yemi [CanmetMATERIALS

2014-03-31

Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

Treatment of low-temperature tar-gas mixtures

Energy Technology Data Exchange (ETDEWEB)

Schick, F

1928-07-04

Process for the treating and conversion of low-temperature tar-vapor and gas mixtures in the presence of metals or metal oxides as well as bodies of large surface, without previous condensation of the liquid material to be treated, characterized by the treatment taking place with a mixture of desulfurizing metals and metal oxides which, if necessary, are precipitated on carriers and large surface nonmetal cracking catalysts, such as active carbon and silica gel.

Pavement Snow Melting

Energy Technology Data Exchange (ETDEWEB)

Lund, John W.

2005-01-01

The design of pavement snow melting systems is presented based on criteria established by ASHRAE. The heating requirements depends on rate of snow fall, air temperature, relative humidity and wind velocity. Piping materials are either metal or plastic, however, due to corrosion problems, cross-linked polyethylene pipe is now generally used instead of iron. Geothermal energy is supplied to systems through the use of heat pipes, directly from circulating pipes, through a heat exchanger or by allowing water to flow directly over the pavement, by using solar thermal storage. Examples of systems in New Jersey, Wyoming, Virginia, Japan, Argentina, Switzerland and Oregon are presented. Key words: pavement snow melting, geothermal heating, heat pipes, solar storage, Wyoming, Virginia, Japan, Argentina, Klamath Falls.

Heavy metals behavior during thermal plasma vitrification of incineration residues

International Nuclear Information System (INIS)

Cerqueira, N.; Vandensteendam, C.; Baronnet, J.M.

2005-01-01

In the developed world, incineration of wastes is widely and increasingly practiced. Worldwide, a total of approximately 100 millions of tons of municipal solid waste (MSW) material is incinerated annually. Incineration of one ton of MSW leads to the formation of 30 to 50 kg of fly ash, depending on the type of incinerator. The waste disposal of these dusts already causes great problems today; they are of low bulk density, they contain high concentrations of hazardous water-soluble heavy metal compounds, organohalogen compounds (dioxines, furanes), sulfur, and chlorinated compounds. Thermal processes, based mainly on electrical arc processes, show great promise: the residues are melted at high temperature and converted in a relatively inert glass. A few tens of plants, essentially in Japan and Taiwan, have been in industrial operation for a few years. To be authorized to be dumped in a common landfill, the glassy product has to satisfy the leaching test procedure to ensure long-term durability. But to satisfy the regulation to be reused, for example as a nonhazardous standard material in road building, the glassy product would probably include contents in some heavy metals lower than critical limits. So today, there are two alternatives: the first one is to improve the heavy toxic metals evaporation to get a 'light' glassy product and to recycle separately the said separated metals; the second is on the contrary to improve the incorporation of a maximum of heavy metals into the vitreous silicate matrix. Whatever, it is highly required to control, in situ and in real time, volatility of these metals during ash melting under electrical arc. The objective of this work was to reach basic data about metals volatility under the plasma column of an electrical arc transferred on the melt: an experiment has been designed to examine the effects of processing conditions, such as melt temperature, melt composition, and furnace atmosphere, upon volatilization and glassy slag

Mechanical and fatigue properties of martensitic 20X13 and austenitic 12X18H10T at interaction with lead nad lead-bismuth melts

International Nuclear Information System (INIS)

Yas'kiv, O.I.; Fedirko, V.M.

2013-01-01

The effect of Pb and Pb-Bi melts on mechanical properties and fatigue of Fe-13Cr and Fe-18Cr-10Ni-Ti steels in temperature interval 250...750 deg C has been investigated. It was shown that metal melts lead to increasing of strength of Fe-13Cr steel on 10...20 % as compared with vacuum and this effect increases with temperature rising. Fe-13Cr steel is prone to liquid metal embrittlement in temperature interval 350...450 deg C, particularly in Pb-Bi melt. Mechanical properties of Fe-18Cr-10Ni-Ti are not affected by metal melts. Both Pb and Pb-Bi assist in reducing of fatigue life of steels and this effect is more significant in Pb-Bi

Temperature calibration procedure for thin film substrates for thermo-ellipsometric analysis using melting point standards

International Nuclear Information System (INIS)

Kappert, Emiel J.; Raaijmakers, Michiel J.T.; Ogieglo, Wojciech; Nijmeijer, Arian; Huiskes, Cindy; Benes, Nieck E.

2015-01-01

Highlights: • Facile temperature calibration method for thermo-ellipsometric analysis. • The melting point of thin films of indium, lead, zinc, and water can be detected by ellipsometry. • In-situ calibration of ellipsometry hot stage, without using any external equipment. • High-accuracy temperature calibration (±1.3 °C). - Abstract: Precise and accurate temperature control is pertinent to studying thermally activated processes in thin films. Here, we present a calibration method for the substrate–film interface temperature using spectroscopic ellipsometry. The method is adapted from temperature calibration methods that are well developed for thermogravimetric analysis and differential scanning calorimetry instruments, and is based on probing a transition temperature. Indium, lead, and zinc could be spread on a substrate, and the phase transition of these metals could be detected by a change in the Ψ signal of the ellipsometer. For water, the phase transition could be detected by a loss of signal intensity as a result of light scattering by the ice crystals. The combined approach allowed for construction of a linear calibration curve with an accuracy of 1.3 °C or lower over the full temperature range

Experimental determination of the temperature dependence of metallic work functions at low temperatures. Progress report

International Nuclear Information System (INIS)

Pipes, P.B.

1977-01-01

Progress made under ERDA Contract No. EY-76-S-02-2314.002 is described. Efforts to gain theoretical insight into the temperature dependence of the contact potential of Nb near the superconducting transition have only been qualitatively successful. Preliminary measurements of adsorbed 4 He gas on the temperature dependence of the contact potentials of metals were performed and compared with a previously developed theory

Correlation vs. Causation: The Effects of Ultrasonic Melt Treatment on Cast Metal Grain Size

Directory of Open Access Journals (Sweden)

J. B. Ferguson

2014-10-01

Full Text Available Interest in ultrasonic treatment of liquid metal has waxed and waned for nearly 80 years. A review of several experiments representative of ultrasonic cavitation treatment of Al and Mg alloys shows that the theoretical mechanisms thought to be responsible for grain refinement are (1 cavitation-induced increase in melting temperature predicted by the Clausius-Clapeyron equation and (2 cavitation-induced wetting of otherwise unwetted insoluble particles. Neither of these theoretical mechanisms can be directly confirmed by experiment, and though they remain speculative, the available literature generally assumes that one or the other or both mechanisms are active. However, grain size is known to depend on temperature of the liquid, temperature of the mold, and cooling rate of the entire system. From the reviewed experiments, it is difficult to isolate temperature and cooling rate effects on grain size from the theoretical effects. Ultrasonic treatments of Al-A356 were carried out to isolate such effects, and though it was found that ultrasound produced significant grain refinement, the treatments also significantly chilled the liquid and thereby reduced the pouring temperature. The grain sizes attained closely correlated with pouring temperature suggesting that ultrasonic grain refinement is predominantly a result of heat removal by the horn and ultrasonic stirring.

Thermophysical data for various transition metals at high temperatures obtained by a submicrosecond-pulse-heating method

International Nuclear Information System (INIS)

Seydel, U.; Bauhof, H.; Fucke, W.; Wadle, H.

1979-01-01

Thermophysical data for several transition metals are reported including enthalpies, electric resistivities, and specific volumes at the melting transition, and volume expansion coefficients and heat capacities in the liquid phase. Values for the critical temperatures, pressures, and volumes are given for molybdenum and tungsten. All data have been obtained by a submicrosecond-pulse-heating method. (author)

Plasmarc technology for the treatment of metallic radwaste

International Nuclear Information System (INIS)

Hoffelner, W.; Weigel, H.

1999-01-01

The Plasmarc incineration and melting technology is suitable for processing radioactive wastes arising from the fields of medicine, industry and research, and from the operation and maintenance of nuclear power plants. Combustible wastes can be thermally decomposed and metals melted in the same facility together, and the incineration products and metals are thus turned into a form suitable for disposal in one step. In secondary metallurgy the Plasmarc technology can be used for melting scrap metal and recovering usable metals from metalliferous wastes, particularly composites of different metals and ceramics and metals and plastics. In the case of special wastes, it is possible to thermally decompose otherwise problematic residues in an oxygen free atmosphere at high temperatures. Material construction in the incineration mode could be in 200-litre standard drums with a total weight up to 300 kilograms if an average processing efficiency of 200 kilograms of mixed waste per hours is assumed. Melting: In the melting mode for metals, the drums coming from the storage rack are placed in the slowly rotating furnace using a grabbing device. Because of the low speed of rotation, the central outlet is initially blocked with a stopper. The drums, with contents, are then molten in the plasma arc. As soon as there is a melted mass, the speed of rotation of the furnace is increased until there is no material outflow when the stopper is removed. The stopped is then removed and the speed of rotation is reduced once again to allow the melt to flow out, exactly as in the incineration mode. Mixing: In the mixing mode, metallic/nonmetallic mixtures (e.g. reinforced concrete) can be processed. The meltable components are melted and the organic components are thermally decomposed. Because of differences in density, the inorganic residues float on the surface of the molten metal and can be vitrified using additives. These different operating modes of the Plasmarc furnace allow various

Correlation Between Microstructure and Low-Temperature Impact Toughness of Simulated Reheated Zones in the Multi-pass Weld Metal of High-Strength Steel

Science.gov (United States)

Kang, Yongjoon; Park, Gitae; Jeong, Seonghoon; Lee, Changhee

2018-01-01

A large fraction of reheated weld metal is formed during multi-pass welding, which significantly affects the mechanical properties (especially toughness) of welded structures. In this study, the low-temperature toughness of the simulated reheated zone in multi-pass weld metal was evaluated and compared to that of the as-deposited zone using microstructural analyses. Two kinds of high-strength steel welds with different hardenabilities were produced by single-pass, bead-in-groove welding, and both welds were thermally cycled to peak temperatures above Ac3 using a Gleeble simulator. When the weld metals were reheated, their toughness deteriorated in response to the increase in the fraction of detrimental microstructural components, i.e., grain boundary ferrite and coalesced bainite in the weld metals with low and high hardenabilities, respectively. In addition, toughness deterioration occurred in conjunction with an increase in the effective grain size, which was attributed to the decrease in nucleation probability of acicular ferrite; the main cause for this decrease changed depending on the hardenability of the weld metal.

In-situ ductile metal/bulk metallic glass matrix composites formed by chemical partitioning

Science.gov (United States)

Kim, Choong Paul; Hays, Charles C.; Johnson, William L.

2004-03-23

A composite metal object comprises ductile crystalline metal particles in an amorphous metal matrix. An alloy is heated above its liquidus temperature. Upon cooling from the high temperature melt, the alloy chemically partitions, forming dendrites in the melt. Upon cooling the remaining liquid below the glass transition temperature it freezes to the amorphous state, producing a two-phase microstructure containing crystalline particles in an amorphous metal matrix. The ductile metal particles have a size in the range of from 0.1 to 15 micrometers and spacing in the range of from 0.1 to 20 micrometers. Preferably, the particle size is in the range of from 0.5 to 8 micrometers and spacing is in the range of from 1 to 10 micrometers. The volume proportion of particles is in the range of from 5 to 50% and preferably 15 to 35%. Differential cooling can produce oriented dendrites of ductile metal phase in an amorphous matrix. Examples are given in the Zr--Ti--Cu--Ni--Be alloy bulk glass forming system with added niobium.

Exploring the limits: A low-pressure, low-temperature Haber-Bosch process

Science.gov (United States)

Vojvodic, Aleksandra; Medford, Andrew James; Studt, Felix; Abild-Pedersen, Frank; Khan, Tuhin Suvra; Bligaard, T.; Nørskov, J. K.

2014-04-01

The Haber-Bosch process for ammonia synthesis has been suggested to be the most important invention of the 20th century, and called the ‘Bellwether reaction in heterogeneous catalysis’. We examine the catalyst requirements for a new low-pressure, low-temperature synthesis process. We show that the absence of such a process for conventional transition metal catalysts can be understood as a consequence of a scaling relation between the activation energy for N2 dissociation and N adsorption energy found at the surface of these materials. A better catalyst cannot obey this scaling relation. We define the ideal scaling relation characterizing the most active catalyst possible, and show that it is theoretically possible to have a low pressure, low-temperature Haber-Bosch process. The challenge is to find new classes of catalyst materials with properties approaching the ideal, and we discuss the possibility that transition metal compounds have such properties.

Solid-assisted melt disintegration (SAMD), a novel technique for metal powder production

International Nuclear Information System (INIS)

Akhlaghi, F.; Esfandiari, H.

2007-01-01

A new process termed 'solid-assisted melt disintegration (SAMD)' has been developed for the preparation of aluminum alloy powder particles. The method consists of introducing and mixing a specified amount of as-received alumina particles (in the range of +700 to 500 μm) in A356 aluminum melt at the temperature of 715 deg. C. Melt disintegration occurs in 10 min by kinetic energy transfer from a rotating impeller (450 rpm) to the metal via the solid atomizing medium (alumina particles). The resulting mixture of aluminum droplets and alumina particles was cooled in air and screened through 300 μm sieve to separate alumina from solidified aluminum powder particles. A356 aluminum alloy was also gas atomized by using a free-fall atomizer operating by nitrogen gas at the pressure of 1.1 MPa and the sub-300 μm of the produced powder was used as a base of comparison. The SAMD produced powders of diameter above 53 μm were mostly spherical while powders less than 53 μm showed various elongated shapes. No evidence was found for satelliting of small particles on to large ones or agglomerated particles. While gas atomized particles in the +53 μm sieve size range showed some signs of porosity, the SAMD particles were dense and did not show any signs of internal porosity in any of the sieve fractions investigated. Comparison of the microstructure of the SAMD and gas-atomized powders revealed that for the same size powder of A356 alloy, the former exhibited a coarser microstructure as a result of a slower cooling rate

Simulation experiment on the flooding behaviour of core melts: KATS-9

International Nuclear Information System (INIS)

Fieg, G.; Massier, H.; Schuetz, W.; Stegmaier, U.; Stern, G.

2000-11-01

For future Light Water Reactors special devices (core catchers) are being developed to prevent containment failure by basement erosion after reactor pressure vessel meltthrough during a core meltdown accident. Quick freezing of the molten core masses is desirable to reduce release of radioactivity. Several concepts of core catcher devices have been proposed based on the spreading of corium melt onto flat surfaces with subsequent water cooling. A KATS-experiment has been performed to investigate the flooding behaviour of high temperature melts using alumina-iron thermite melts as a simulant. The oxidic thermite melt is conditioned by adding other oxides to simulate a realistic corium melt as close as possible in terms of liquidus and solidus temperatures. Before flooding with water, spreading of the separate oxidic and metallic melts has been done in one-dimensional channels with a silicate concrete as the substrate. The flooding rate was, in relation to the melt surface, identical to the flooding rate in EPR. (orig.) [de

The thermal expansion of gold: point defect concentrations and pre-melting in a face-centred cubic metal.

Science.gov (United States)

Pamato, Martha G; Wood, Ian G; Dobson, David P; Hunt, Simon A; Vočadlo, Lidunka

2018-04-01

On the basis of ab initio computer simulations, pre-melting phenomena have been suggested to occur in the elastic properties of hexagonal close-packed iron under the conditions of the Earth's inner core just before melting. The extent to which these pre-melting effects might also occur in the physical properties of face-centred cubic metals has been investigated here under more experimentally accessible conditions for gold, allowing for comparison with future computer simulations of this material. The thermal expansion of gold has been determined by X-ray powder diffraction from 40 K up to the melting point (1337 K). For the entire temperature range investigated, the unit-cell volume can be represented in the following way: a second-order Grüneisen approximation to the zero-pressure volumetric equation of state, with the internal energy calculated via a Debye model, is used to represent the thermal expansion of the 'perfect crystal'. Gold shows a nonlinear increase in thermal expansion that departs from this Grüneisen-Debye model prior to melting, which is probably a result of the generation of point defects over a large range of temperatures, beginning at T / T m > 0.75 (a similar homologous T to where softening has been observed in the elastic moduli of Au). Therefore, the thermodynamic theory of point defects was used to include the additional volume of the vacancies at high temperatures ('real crystal'), resulting in the following fitted parameters: Q = ( V 0 K 0 )/γ = 4.04 (1) × 10 -18  J, V 0 = 67.1671 (3) Å 3 , b = ( K 0 ' - 1)/2 = 3.84 (9), θ D = 182 (2) K, ( v f /Ω)exp( s f / k B ) = 1.8 (23) and h f = 0.9 (2) eV, where V 0 is the unit-cell volume at 0 K, K 0 and K 0 ' are the isothermal incompressibility and its first derivative with respect to pressure (evaluated at zero pressure), γ is a Grüneisen parameter, θ D is the Debye temperature, v f , h f and s f are the vacancy formation volume, enthalpy and entropy

Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

International Nuclear Information System (INIS)

Kim, Ki Hwan; Lee, Chong Tak; Lee, Chan Bock; Fielding, R.S.; Kennedy, J.R.

2013-01-01

Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 °C showed that HfN, TiC, ZrC, and Y 2 O 3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 °C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y 2 O 3 do not form significant reaction layer between U–20 wt.% Zr melt and the coating layer. Plasma-sprayed Y 2 O 3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y 2 O 3 coating

Melt layer macroscopic erosion of tungsten and other metals under plasma heat loads simulating ITER off-normal events

International Nuclear Information System (INIS)

Garkusha, I.E.; Bandura, A.N.; Byrka, O.V.; Kulik, N.V.; Landman, I.; Wuerz, H.

2002-01-01

This paper is focused on experimental analysis of metal layer erosion and droplet splashing of tungsten and other metals under heat loads typical for ITER FEAT off-normal events,such as disruptions and VDE's. Plasma pressure gradient action on melt layer results in erosion crater formation with mountains of displaced material at the crater edge. It is shown that macroscopic motion of melt layer and surface cracking are the main factors responsible for tungsten damage. Weight loss measurements of all exposed materials demonstrate inessential contribution of evaporation process to metals erosion

Phase transformations in Zr-29.56 at.% Cu-19.85 at.% Ni melt-spun high-temperature shape memory alloy

International Nuclear Information System (INIS)

Firstov, G.S.; Koval, Yu.N.; Van Humbeeck, J.; Portier, R.; Vermaut, P.; Ochin, P.

2006-01-01

The present paper focuses on the phase transformations during crystallization of the melt-spun Zr-29.56 at.% Cu-19.85 at.% Ni high-temperature shape memory alloy (HTSMA). This alloy exhibits a martensitic transformation in the bulk polycrystalline state at temperatures above crystallization of the metallic glass with the same composition. The crystallization kinetics were investigated by differential scanning calorimetry. The intermediate and final products of crystallization for this HTSMA were studied by means of transmission electron microscopy. The chain of the transformations starting from crystallization and ending at martensitic transformation will be described. Perspectives of the thin film production of Zr-based HTSMA will be discussed

Phase transformations in Zr-29.56 at.% Cu-19.85 at.% Ni melt-spun high-temperature shape memory alloy

Energy Technology Data Exchange (ETDEWEB)

Firstov, G.S. [Institute for Metal Physics, National Academy of Sciences, 36 Vernadsky blvd., UA-03680, Kiev-142 (Ukraine)]. E-mail: gfirst@imp.kiev.ua; Koval, Yu.N. [Institute for Metal Physics, National Academy of Sciences, 36 Vernadsky blvd., UA-03680, Kiev-142 (Ukraine); Van Humbeeck, J. [Department MTM, Catholic University of Leuven, Kasteelpark Arenberg 44, B-3001 Heverlee (Leuven) (Belgium); Portier, R. [Laboratoire de Metallurgie Structurale ENSCP, 11 rue Pierre et Marie Curie, 75231 Paris Cedex 05 (France); Vermaut, P. [Laboratoire de Metallurgie Structurale ENSCP, 11 rue Pierre et Marie Curie, 75231 Paris Cedex 05 (France); Ochin, P. [Centre d' Etudes de Chimie Metallurgique-CNRS UPR2801, 15 rue Georges Urbain, 94407 Vitry-sur-Seine (France)

2006-11-25

The present paper focuses on the phase transformations during crystallization of the melt-spun Zr-29.56 at.% Cu-19.85 at.% Ni high-temperature shape memory alloy (HTSMA). This alloy exhibits a martensitic transformation in the bulk polycrystalline state at temperatures above crystallization of the metallic glass with the same composition. The crystallization kinetics were investigated by differential scanning calorimetry. The intermediate and final products of crystallization for this HTSMA were studied by means of transmission electron microscopy. The chain of the transformations starting from crystallization and ending at martensitic transformation will be described. Perspectives of the thin film production of Zr-based HTSMA will be discussed.

Simulation of Cu-Mg metallic glass: Thermodynamics and structure

DEFF Research Database (Denmark)

Bailey, Nicholas; Schiøtz, Jakob; Jacobsen, Karsten Wedel

2004-01-01

We have obtained effective medium theory interatomic potential parameters suitable for studying Cu-Mg metallic glasses. We present thermodynamic and structural results from simulations of such glasses over a range of compositions. We have produced low-temperature configurations by cooling from...... the melt at as slow a rate as practical, using constant temperature and pressure molecular dynamics. During the cooling process we have carried out thermodynamic analyses based on the temperature dependence of the enthalpy and its derivative, the specific heat, from which the glass transition temperature...

Melting temperature, vapor density, and vapor pressure of molybdenum pentafluoride

Energy Technology Data Exchange (ETDEWEB)

Krause, Jr, R F; Douglas, T B [National Bureau of Standards, Washington, D.C. (USA). Inst. for Materials Research

1977-12-01

A sample of MoF/sub 5/ was prepared by reaction of MoF/sub 6/(g) and Mo(c). Melting curves of temperature against time established the melting temperature at zero impurity to be 318.85 K, the enthalpy of fusion to be 6.1 kJ mol/sup -1/ (+ - 5 per cent), and the cryoscopic impurity of the sample to be 0.15 mole per cent. In the presence of MoF/sub 6/(g) which was added to suppress disproportionation, the vapor density of MoF/sub 5/ over the liquid was measured by the transpiration method at 343, 363, and 383 K, the total MoF/sub 5/ that evaporated being determined by permanganate titration. The total vapor pressure of MoF/sub 5/ oligomers over the liquid was measured by a simple static method at 373 and 392 K, while melting temperatures were taken alternately to monitor possible contamination of the sample. Although the vapor pressures were adjusted for disproportionation, solution of MoF/sub 6/ in MoF/sub 5/ (1), and wall adsorption of MoF/sub 6/ their percentage uncertainty is probably several times that of the vapor densities. A combination of the two properties indicates the average extent of association of the saturated vapor to be near 2, which is the value for the dimer species (MoF/sub 5/)/sub 2/.

Low temperature internal friction in La75Al20Si5 metallic glass

International Nuclear Information System (INIS)

Zolotukhin, I.V.; Kalinin, Yu.E.

1991-01-01

Results of investigation of temperature dependence of internal friction (IF) in amorphous alloy La 75 Al 20 Si 5 are presented. The amorphous state was atteined by quenching from liquid melt at a rate of 10 5 -10 6 K/s. Two IF maxima at Q -1 (T) dependence are observed at the temperatures of 185 and 230 K. Increase in the frequency of mechanical vibrations results in the shift of IF maxima to the side of high temperatures, which indicates their relaxation origin. The first peak of IF in the studied alloy La 75 Al 20 Si 5 is in all probability related to reorientation of chemical bonds La-La and La-Al. The maximum at T∼230 K is related to the switching of La-Si chemical bonds

Specific heat of superconducting metallic glasses at low temperatures; Spezifische Waerme von supraleitenden metallischen Glaesern bei tiefen Temperaturen

Energy Technology Data Exchange (ETDEWEB)

Reifenberger, Andreas

2017-11-15

In the framework of this thesis we performed, for the first time, an in-depth investigation of the thermodynamic properties of superconducting bulk metallic glasses (BMGs) by means of specific heat measurements in the temperature range between 25 mK and 300 K. To determine the specific heat we used a setup based on the well-established relaxation method. Furthermore we developed a novel micro-fabricated platform to measure superconducting, mg-sized samples down to T=5 mK. The platform temperature is measured by a metallic paramagnetic Ag:Er sensor that is inductively coupled to the input coil of a dc-SQUID by means of a micro-structured gradiometric meander coil. Thereby, we reached a temperature resolution of less than 30 nK/√(Hz) and a very low addenda heat capacity below 200 pJ/K at 50 mK. Connecting the obtained results with thermal conductivity data we were able to consistently model the various degrees of freedom in these BMGs and their interaction mechanisms: For temperatures T>2 K, we find pronounced low temperature anomalies in the phononic specific heat, which are attributed to localized harmonic vibration modes. In the superconducting state close to T{sub C}, where interactions of atomic tunneling systems with quasi-particles need to be taken into account, both measurements agree well with BCS-theory predictions. Far below T{sub C} we find good agreement between the data and the standard tunneling model predictions.

Extraction process for removing metallic impurities from alkalide metals

Science.gov (United States)

Royer, Lamar T.

1988-01-01

A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

Experimental study of dynamic fragmentation of shockloaded metals below and above melting

Directory of Open Access Journals (Sweden)

De Rességuier T.

2010-06-01

Full Text Available The breakout and reflection of a strong shock-wave upon the free surface of a metallic sample may lead to ejecta production of many types. Spall fracture is due to tensile stresses which result from the interaction of the incident and the reflected release waves. When the sample remains in solid state, one or several layers of finite thickness, called spalls, can be created and ejected. When melting is initiated during shock-wave propagation, tensile stresses are generated in a liquid medium and lead to the creation of an expanding cloud of liquid debris. This phenomenon, sometimes referred to as microspalling, consists in a dynamic fragmentation process in the melted material. The present paper is devoted to the experimental investigation of the transition from spall fracture in solid state to the micro-spalling process in molten metals. This study, realized on tin and on iron, involves different shock generators (gas gun, pulsed laser… and diagnostics (velocimetry, high-speed optical shadowgraphy, fragments recovery.

Wetting of metals and glasses on Mo

Energy Technology Data Exchange (ETDEWEB)

Saiz, Eduardo; Tomsia, Antoni P.; Saiz, Eduardo; Lopez-Esteban, Sonia; Benhassine, Mehdi; de Coninck, Joel; Rauch, Nicole; Ruehle, Manfred

2008-01-08

The wetting of low melting point metals and Si-Ca-Al-Ti-O glasses on molybdenum has been investigated. The selected metals (Au, Cu, Ag) form a simple eutectic with Mo. Metal spreading occurs under nonreactive conditions without interdiffusion or ridge formation. The metals exhibit low (non-zero) contact angles on Mo but this requires temperatures higher than 1100 C in reducing atmospheres in order to eliminate a layer of adsorbed impurities on the molybdenum surface. By controlling the oxygen activity in the furnace, glass spreading can take place under reactive or nonreactive conditions. We have found that in the glass/Mo system the contact angle does not decrease under reactive conditions. In all cases, adsorption from the liquid seems to accelerate the diffusivity on the free molybdenum surface.

Nonvacuum, maskless fabrication of a flexible metal grid transparent conductor by low-temperature selective laser sintering of nanoparticle ink.

Science.gov (United States)

Hong, Sukjoon; Yeo, Junyeob; Kim, Gunho; Kim, Dongkyu; Lee, Habeom; Kwon, Jinhyeong; Lee, Hyungman; Lee, Phillip; Ko, Seung Hwan

2013-06-25

We introduce a facile approach to fabricate a metallic grid transparent conductor on a flexible substrate using selective laser sintering of metal nanoparticle ink. The metallic grid transparent conductors with high transmittance (>85%) and low sheet resistance (30 Ω/sq) are readily produced on glass and polymer substrates at large scale without any vacuum or high-temperature environment. Being a maskless direct writing method, the shape and the parameters of the grid can be easily changed by CAD data. The resultant metallic grid also showed a superior stability in terms of adhesion and bending. This transparent conductor is further applied to the touch screen panel, and it is confirmed that the final device operates firmly under continuous mechanical stress.

Low temperature specific heat of Lu-Cu-Y metallic glasses

Energy Technology Data Exchange (ETDEWEB)

Mohammed, K.A.; Lanchester, P.C.

1987-02-01

The specific heat of a series of amorphous metallic alloys of the form Lu/sub x/Cu/sub 0.37/Y/sub 0.36/ (x=0, 0.1, 0.3 and 0.4) has been measured between 2 and 50 K, primarily in order to be able to determine the non-magnetic contributions to the specific heat in magnetic Re-Cu-Y amorphous alloys. The data at low temperature fit the simple form C/sub p/=..gamma..T+..beta..T/sup 3/ from which values of ..gamma.. and theta/sub D/(0) have been determined. Consideration is given to the error that arises if Y is used rather than Lu or La in forming non-magnetic rare earth intermetallics for purposes of determining the non-magnetic contributions to the specific heat of magnetic samples. A simple procedure is described that allows a useful improvement in accuracy in estimating non-magnetic contributions below 20 K if Y is used. The method may also be useful if only a restricted range of compositions using Lu is possible.

Low temperature surface chemistry and nanostructures

Science.gov (United States)

Sergeev, G. B.; Shabatina, T. I.

2002-03-01

The new scientific field of low temperature surface chemistry, which combines the low temperature chemistry (cryochemistry) and surface chemistry approaches, is reviewed in this paper. One of the most exciting achievements in this field of science is the development of methods to create highly ordered hybrid nanosized structures on different organic and inorganic surfaces and to encapsulate nanosized metal particles in organic and polymer matrices. We consider physical and chemical behaviour for the systems obtained by co-condensation of the components vapours on the surfaces cooled down to 4-10 and 70-100 K. In particular the size effect of both types, the number of atoms in the reactive species structure and the thickness of growing co-condensate film, on the chemical activity of the system is analysed in detail. The effect of the internal mechanical stresses on the growing interfacial co-condensate film formation and on the generation of fast (explosive) spontaneous reactions at low temperatures is discussed. The examples of unusual chemical interactions of metal atoms, clusters and nanosized particles, obtained in co-condensate films on the cooled surfaces under different conditions, are presented. The examples of highly ordered surface and volume hybrid nanostructures formation are analysed.

Corium melt researches at VESTA test facility

Directory of Open Access Journals (Sweden)

Hwan Yeol Kim

2017-10-01

Full Text Available VESTA (Verification of Ex-vessel corium STAbilization and VESTA-S (-small test facilities were constructed at the Korea Atomic Energy Research Institute in 2010 to perform various corium melt experiments. Since then, several tests have been performed for the verification of an ex-vessel core catcher design for the EU-APR1400. Ablation tests of an impinging ZrO2 melt jet on a sacrificial material were performed to investigate the ablation characteristics. ZrO2 melt in an amount of 65–70 kg was discharged onto a sacrificial material through a well-designed nozzle, after which the ablation depths were measured. Interaction tests between the metallic melt and sacrificial material were performed to investigate the interaction kinetics of the sacrificial material. Two types of melt were used: one is a metallic corium melt with Fe 46%, U 31%, Zr 16%, and Cr 7% (maximum possible content of U and Zr for C-40, and the other is a stainless steel (SUS304 melt. Metallic melt in an amount of 1.5–2.0 kg was delivered onto the sacrificial material, and the ablation depths were measured. Penetration tube failure tests were performed for an APR1400 equipped with 61 in-core instrumentation penetration nozzles and extended tubes at the reactor lower vessel. ZrO2 melt was generated in a melting crucible and delivered down into an interaction crucible where the test specimen is installed. To evaluate the tube ejection mechanism, temperature distributions of the reactor bottom head and in-core instrumentation penetration were measured by a series of thermocouples embedded along the specimen. In addition, lower vessel failure tests for the Fukushima Daiichi nuclear power plant are being performed. As a first step, the configuration of the molten core in the plant was investigated by a melting and solidification experiment. Approximately 5 kg of a mixture, whose composition in terms of weight is UO2 60%, Zr 10%, ZrO2 15%, SUS304 14%, and B4C 1%, was melted in a

The effect of polycrystalline rod insertion in a low Prandtl number melt for continuous Czochralski system

Science.gov (United States)

Nam, Phil-Ouk; Son, Seung-Suk; Yi, Kyung-Woo

2010-04-01

The increased wafer size results in greater instabilities and complexities within the silicon melt, and melt flow control through the application of magnetic fields is not adequate to stabilize the melt. Therefore, continuous Czochralski systems are being studied as a solution to these issues, with higher productivity and no change in size. The purpose of this study is to observe the effects of polycrystalline rod insertion on the melt for a continuous Czochralski system. In order to observe flow patterns within the melt both broadly and specifically, we employ experimentation on a model system in tandem with numerical simulation. The rod insertion do not significantly affect near the crystal edge. In the melt height from 0.14 to 0.09 m, an asymmetric temperature distributions arise when the crystal rotation is counterclockwise direction (-15 rpm) and the crucible rotation is clockwise direction (3 rpm). The axis-symmetrical temperature distribution is formed at lower melt heights (0.08 and 0.07 m). When the melt height is 0.07 m, the axis-symmetric temperature distribution is maintained even after the rod insertion.

On the yield of cold and ultracold neutrons for liquid hydrogen at low temperatures near the melting point

CERN Document Server

Morishima, N

1999-01-01

The neutron scattering cross sections for liquid hydrogen in the temperature range from the melting point to the boiling point are calculated. It is shown that lowering the temperature results in a significant increase in the yield of cold neutrons: for instance, a 44% increase for an incident neutron energy of 19.4 meV. The major cause of this increment is the para-to-ortho transition of a hydrogen molecule though accompanied by an appreciable increase in the density. The results of the cold- and ultracold-neutron yields are discussed in connection with the experimental results of Altarev et al. at the WWR-M reactor.

Construction of a high-temperature viscosimeter and measurement of the viscosity of melts of the system aluminium-nickel; Aufbau eines Hochtemperaturviskosimeters und Messung der Viskositaet von Schmelzen des Systems Aluminium-Nickel

Energy Technology Data Exchange (ETDEWEB)

Kehr, Mirko

2009-10-29

The system aluminium-nickel is of importance as a model-system in materials science as well as a basic system for superalloys in technical applications. The knowledge of the thermophysical properties of the system aluminium-nickel has been limited to the areas close to the pure elements mainly related to the high melting temperatures of up to 1638 C. The viscosity, which is one of these thermophysical properties, depends on alloy composition as well as on temperature. The viscosity is of importance as an input parameter in computer simulations and for improving casting processes of metallic alloys. The viscosity of aluminium-nickel melts has been measured only once so far. However, not the whole concentration range of the aluminium-nickel system was covered by these data. In particular the viscosity values of the high melting alloys, which are of technological interest, were unknown. The measurement of the missing values was not possible due to the high melting temperatures using existing viscometers. A new oscillating cup viscometer has been constructed within this work. The viscometer has been tested measuring the viscosity values of pure metals, which are well known in literature. The test measurements have been done at temperatures up to 1800 C. A temperature of 2300 C is achievable with slight modifications. A new software for controlling the device and evaluation of the measured data has been developed. Several working equations for calculating the viscosity have been implemented. Furthermore a new approach has been used for detecting the damping of the oscillation of the pendulum containing the liquid sample. The viscosity of aluminium-nickel melts have been measured successfully. The measured values are in good agreement with the little number of known values. A good agreement with values calculated from diffusion experiments and computer simulations was observed as well. Several models for calculating the viscosity of liquid alloys have been tested and

The interaction of a core melt with concrete

International Nuclear Information System (INIS)

Reimann, M.; Holleck, H.; Skokan, A.; Perinic, D.

1977-01-01

In its fourth phase, a hypothetic core melt interacts with the concrete of the reactor foundation. This phase may last several days. Experimental laboratory investigations and theoretical models on the basis of model experiments aim at determining the time curve of the temperature of the core melt in order to quantify the processes up to the solidification of the melt and the end of concrete destroyal. Material interactions: 1) The two phases of the core melt, oxidic and metallic, remain separate for a long period of time. In dependence of the degree of oxidation of the system, the elemental distribution and, in particular, the fission products in the melt may be assessed. 2) The changes in the material values of the core melt in dependence of the temperature curve may be qualitatively assessed. 3) The solidification temperature of the oxidic phase of the core melt may be given in dependence of (UO 2 + ZrO 2 ) content. Thermal interactions: 1) The ratio vertical/radial erosion, which determines the cavity shape, is described in the correct order of magnitude by the extended film model. 2) The correct order of magnitude of the erosion rates is described by the concrete destruction model coupled with the film model. 3) The effects of the different concrete destruction enthalpies and concrete compositions (amount of gaseous decomposition products) may be estimated by the model calculations. (orig./HP) [de

Embedding of $^{163}$Ho and $^{166m}$ Ho in the energy absorbers of low temperature metallic magnetic calorimeters

CERN Multimedia

The calorimetric measurement of the $^{163}$Ho electron capture spectrum is a promising tool to investigate the electron neutrino mass. A suitable method to embed the source in the detectors is the ion-implantation. This process has already been used to embed $^{163}$Ho ions in micro-fabricated low temperature metallic magnetic prototypes. The $^{163}$Ho electron capture spectrum obtained with these first prototypes is presently the most precise with an energy resolution of $\\Delta$$\\textit{E}$$_{FWHM}$ = 7.6 eV. In order to test the performance of the new generation of low temperature metallic magnetic calorimeters, we propose to perform a $^{163}$Ho ion-implantation on the new chip having two arrays consisting of 32 pixels each. An activity of about 1 Bq per pixel is required. With this new detector array we will be able to achieve a better energy resolution and to acquire a higher statistics which allows for studying the $^{163}$Ho spectral shape. We propose also to perform an ion-implantation of $^{166m}$...

Progress of HDDR NdFeB powders modulated by the diffusion of low melting point elements and their alloys

Directory of Open Access Journals (Sweden)

Lyu Meng

2017-12-01

Full Text Available The hydrogenation-disproportionation-desorption-recombination (HDDR process is the main technique for the fabrication of anisotropic NdFeB magnetic powder.But the intrinsic coercivity (HC of HDDR magnetic powder is low.The addition of heavy rare earth element Dy could improve its HC.It was found that the added Dy is mainly distributed in the grain boundary of HDDR magnets,which regulates grain boundary phase and increases the thickness of grain boundary to improve the anisotropy field (HA and HC of the magnets.However,Dy becomes scarcer and more expensive,which limits the practical application of HDDR magnets.To reduce the dependence on heavy rare earth elements and cost,researchers replaced the heavy rare earth element Dy by low melting point elements and their alloys through grain boundary diffusion technique.During diffusion process low melting point metal exists as liquid phase that increases the diffusion coefficient of diffusion medium as well as its contact area with grain boundary phases of HDDR magnets,and benefits its diffusion along grain boundaries and regulation of grain boundary phase.The modified grain boundary in magnets improve HC.This review paper focuses on the research progress in improving HC of HDDR NdFeB magnets by low melting point elements and their alloys.

Melting temperature of H2, D2, N2 and СH4 under high pressure

Indian Academy of Sciences (India)

the analysis indicates the presence of the melting maximum in these solids. ... values of the melting temperature in case of hydrogen up to a pressure of 4800 ... temperature, Tm, will rise with the increase in pressure, reach to a maximum and.

Conditioning of cladding waste by press compaction and encapsulation in low-melting metal alloys

International Nuclear Information System (INIS)

Broothaerts, J.; Casteels, F.; Daniels, A.; De Regge, P.; Huys, D.; Leurs, A.

1985-01-01

The wetting of waste components by lead- and zinc-based alloys has been examined. The lead-based metals, either low or high alloyed, did not achieve acceptable wetting of fresh or oxidized zircaloy surfaces in the temperature range of 350 0 C to 550 0 C for exposure times up to 5 hours. The corrosion resistance of candidate embedment alloys on the basis of lead and zinc has been examined in two synthetic interstitial clay-waters, in direct contact with the clay, in a synthetic Asse brine solution and in contact with wet salt deposits. A unit compaction and embedment of active hulls at the scale of 50 to 100 g has been constructed and installed in a shielded cell. The compaction of irradiated hulls necessitates the use of slightly higher pressures to achieve the densification factor reached for inactive zircaloy. Batches of zircaloy and of stainless steel hulls have been compacted and embedded in lead alloys for leaching experiments using the natural water present in the Boom clay geological formation. A 3 meganewton compaction press has been installed in a mock-up shielded facility and its operation and maintenance by remote handling with telemanipulators has been studied

Platinum redispersion on metal oxides in low temperature fuel cells.

Science.gov (United States)

Tripković, Vladimir; Cerri, Isotta; Nagami, Tetsuo; Bligaard, Thomas; Rossmeisl, Jan

2013-03-07

We have analyzed the aptitude of several metal oxide supports (TiO(2), SnO(2), NbO(2), ZrO(2), SiO(2), Ta(2)O(5) and Nb(2)O(5)) to redisperse platinum under electrochemical conditions pertinent to the Proton Exchange Membrane Fuel Cell (PEMFC) cathode. The redispersion on oxide supports in air has been studied in detail; however, due to different operating conditions it is not straightforward to link the chemical and the electrochemical environment. The largest differences reflect in (1) the oxidation state of the surface (the oxygen species coverage), (2) temperature and (3) the possibility of platinum dissolution at high potentials and the interference of redispersion with normal working potential of the PEMFC cathode. We have calculated the PtO(x) (x = 0, 1, 2) adsorption energies on different metal oxides' surface terminations as well as inside the metal oxides' bulk, and we have concluded that NbO(2) might be a good support for platinum redispersion at PEMFC cathodes.

Low Cycle Fatigue Behavior of Alloy 617 Base Metal and Welded Joints at Room Temperature and 850 .deg. C for VHTR Applications

Energy Technology Data Exchange (ETDEWEB)

Kim, Seon Jin; Dew, Rando T. [Pukyong National Univ., Busan (Korea, Republic of); Kim, Woo Gon; Kim, Min Hwan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

Low cycle fatigue (LCF) is an important design consideration for high temperature IHX components. Moreover, some of the components are joined by welding techniques and therefore the welded joints are unavoidable in the construction of mechanical structures. Since Alloy 617 was introduced in early 1970s, many attempts have been made in the past two decades to evaluate the LCF and creep-fatigue behavior in Alloy 617 base metal at room temperature and high temperature. However, little research has focused on the evaluation and characterization of the Alloy 617 welded joints. butt-welded joint specimens was performed at room temperature and 850 .deg. C. Fatigue lives of GTAW welded joint specimens were lower than those of base metal specimens. LCF cracking and failure in welded specimens initiated in the weld metal zone and followed transgranluar dendritic paths for both at RT and 850 .deg. C.

Uranium and plutonium extraction from fluoride melts by lithium-tin alloys

International Nuclear Information System (INIS)

Kashcheev, I.N.; Novoselov, G.P.; Zolotarev, A.B.

1975-01-01

Extraction of small amounts of uranium (12 wt. % concentration) and plutonium (less than 1.10sup(-10) % concentration) from lithium fluoride melts into the lithium-tin melts is studied. At an increase of temperature from 850 to 1150 deg the rate of process increases 2.5 times. At an increase of melting time the extraction rapidly enhances at the starting moment and than its rate reduces. Plutonium is extracted into the metallic phase for 120 min. (87-96%). It behaves analogously to uranium

Reaction- and melting behaviour of LWR-core components UO2, Zircaloy and steel during the meltdown period

International Nuclear Information System (INIS)

Hofmann, P.

1976-07-01

The reaction behaviour of the UO 2 , Zircaloy-4 and austenitic steel core components was investigated as a function of temperature (till melting temperatures) under inert and oxidizing conditions. Component concentrations varied between that of Corium-A (65 wt.% UO 2 , 18% Zry, 17% steel) and that of Corium-E (35 wt.% UO 2 , 10% Zry, 55% steel). In addition, Zircaloy and stainless steel were used with different degrees of oxidation. The paper describes systematically the phases that arise during heating and melting. The integral composition of the melts and the qualitative as well as quantitative analysis of the phases present in solidified corium are given. In some cases melting points have been determined. The reaction and melting behaviour of the corium specimens strongly depends on the concentration and on the degree of oxidation of the core components. First liquid phases are formed at the Zry-steel interface at about 1,350 0 C. The maximum temperatures of about 2,500 0 C for the complete melting of the corium-specimens are well below the UO 2 melting point. Depending on the steel content and/or degree of oxidation of Zry and steel, a homogeneous metallic or oxide melt or two immiscible melts - one oxide and the other metallic - are obtained. During the melting experiments performed under inert gas conditions the chemical composition of the molten specimens generally change by evaporation losses of single elements, especially of uranium, zirconium and oxygen. The total weight losses go up to 30%; under oxidizing conditions they are substantially smaller due to the occurrence of different phases. In air or water vapor, the occurrence of the phases and the melting behaviour of the core components are strongly influenced by the oxidation rate and the oxygen supply to the surface of the melt. In the case of the hypothetical core melting accident, a heterogeneous melt (oxide and metallic) is probable after the meltdown period. (orig./RW) [de

Theory of ortho-para conversion in hydrogen adsorbed on metal and paramagnetic surfaces at low temperatures