Dual turbine power plant and a reheat steam bypass flow control system for use therein

International Nuclear Information System (INIS)

Braytenbah, A.S.; Jaegtnes, K.O.

1977-01-01

An electric power plant having dual turbine-generators connected to a steam source that includes a high temperature gas cooled nuclear reactor is described. Each turbine comprises a high pressure portion operated by superheat steam and an intermediate-low pressure portion operated by reheat steam; a bypass line is connected across each turbine portion to permit a desired minimum flow of steam from the source at times when the combined flow of steam through the turbine is less than the minimum. Coolant gas is propelled through the reactor by a circulator which is driven by an auxiliary turbine which uses steam exhausted from the high pressure portions and their bypass lines. The pressure of the reheat steam is controlled by a single proportional-plus-integral controller which governs the steam flow through the bypass lines associated with the intermediate-low pressure portions. At times when the controller is not in use its output signal is limited to a value that permits an unbiased response when pressure control is resumed, as in event of a turbine trip. 25 claims, 2 figures

How to compute the power of a steam turbine with condensation, knowing the steam quality of saturated steam in the turbine discharge

Energy Technology Data Exchange (ETDEWEB)

Hernandez Albarran, Manuel Jaime; Krever, Marcos Paulo Souza [Braskem, Sao Paulo, SP (Brazil)

2009-07-01

To compute the power and the thermodynamic performance in a steam turbine with condensation, it is necessary to know the quality of the steam in the turbine discharge and, information of process variables that permit to identifying with high precision the enthalpy of saturated steam. This paper proposes to install an operational device that will expand the steam from high pressure point on the shell turbine to atmosphere, both points with measures of pressure and temperature. Arranging these values on the Mollier chart, it can be know the steam quality value and with this data one can compute the enthalpy value of saturated steam. With the support of this small instrument and using the ASME correlations to determine the equilibrium temperature and knowing the discharge pressure in the inlet of surface condenser, the absolute enthalpy of the steam discharge can be computed with high precision and used to determine the power and thermodynamic efficiency of the turbine. (author)

Main trends of upgrading the 1000 MW steam turbine

International Nuclear Information System (INIS)

Drahy, J.

1990-01-01

Parameters are compared for the 1000 MW steam turbine manufactured by the Skoda Works, Czechoslovakia, and turbines in the same power range by other manufacturers, viz. ABB, Siemens/KWU, GEC and LMZ. The Skoda turbine compares well with the other turbines with respect to all design parameters, and moreover, enables the most extensive heat extraction for district heating purposes. The main trends in upgrading this turbine are outlined; in particular, they include an additional increase in the heat extraction, which is made possible by a new design of the low-pressure section or by using a ''satellite'' turbine. The studies performed also indicate that the output of the full-speed saturated steam turbine can be increased to 1300 MW. An experimental turbine representing one flow of the high-pressure part of the 1000 MW turbine is being built on the 1:1 scale. It will serve to verify the methods of calculation of the wet steam flow and to experimentally test the high-pressure part over a wide span of the parameters. (Z.M.). 1 tab., 3 figs., 7 refs

Optimal design of marine steam turbine

International Nuclear Information System (INIS)

Liu Chengyang; Yan Changqi; Wang Jianjun

2012-01-01

The marine steam turbine is one of the key equipment in marine power plant, and it tends to using high power steam turbine, which makes the steam turbine to be heavier and larger, it causes difficulties to the design and arrangement of the steam turbine, and the marine maneuverability is seriously influenced. Therefore, it is necessary to apply optimization techniques to the design of the steam turbine in order to achieve the minimum weight or volume by means of finding the optimum combination of design parameters. The math model of the marine steam turbine design calculation was established. The sensitivities of condenser pressure, power ratio of HP turbine with LP turbine, and the ratio of diameter with height at the end stage of LP turbine, which influence the weight of the marine steam turbine, were analyzed. The optimal design of the marine steam turbine, aiming at the weight minimization while satisfying the structure and performance constraints, was carried out with the hybrid particle swarm optimization algorithm. The results show that, steam turbine weight is reduced by 3.13% with the optimization scheme. Finally, the optimization results were analyzed, and the steam turbine optimization design direction was indicated. (authors)

Operating results of 220 MW SKODA saturated steam turbines

International Nuclear Information System (INIS)

Drahy, J.

1992-01-01

One of the steam turbines produced by the SKODA Works, the 220 MW steam turbine for saturated admission steam of a speed of 3000 r.p.m. is described; it is used in nuclear power plants with 400 MW PWR type reactors. 16 units of 8 turbines each have been in operation in the Jaslovske Bohunice and Dukovany power plants with the total period of operation of all machines exceeding 750,000 hours. The 220 MW steam turbine consists of a two-flow high-pressure section and of two identical two-flow low-pressure sections. The pressure of saturated steam at the inlet of the high-pressure section is 4.32 MPa (the corresponding temperature of the saturation limit being 255 degC) and during the expansion in the high-pressure section it drops to 0.6 MPa; steam moisture reaches 12%. In a separator and two-stage reheater using blend steam, the steam is freed of the moisture and is reheated to a temperature of 217 degC. Some operational problems are discussed, as are the loss of the material of the stator parts of the high-pressure section due to corrosion-erosion wear and corrosion-erosion wear of the guide wheels of the high-pressure section, and measures are presented carried out for the reduction of the corrosion-erosion effects of wet steam. One of the serious problems were the fatigue fractures of the blades of the 4th high-pressure stage, which appeared after 20 000 to 24 000 hours of operation in the dented tee-root. The guide wheels of the 4th stage were substituted by new guide wheels with uniform pitch of the channels and with increased number of guide blades. Also discussed are the dynamic behavior of the low-pressure section of the bridge structure, the operating reliability and the heat off-take for water heating of long-distance heating systems. (Z.S.) 9 figs

ORCENT-2, Full Load Steam Turbine Cycle Thermodynamics for LWR Power Plant

International Nuclear Information System (INIS)

Fuller, L.C.

1979-01-01

1 - Description of problem or function: ORCENT-2 performs heat and mass balance calculations at valves-wide-open design conditions, maximum guaranteed rating conditions, and an approximation of part-load conditions for steam turbine cycles supplied with throttle steam, characteristic of contemporary light-water reactors. The program handles both condensing and back-pressure turbine exhaust arrangements. Turbine performance calculations are based on the General Electric Company method for 1800-rpm large steam turbine- generators operating with light-water-cooled nuclear reactors. Output includes all information normally shown on a turbine-cycle heat balance diagram. 2 - Method of solution: The turbine performance calculations follow the procedures outlined in General Electric report GET-6020. ORCENT-2 utilizes the 1967 American Society of Mechanical Engineers (ASME) formulations and procedures for calculating the properties of steam, adapted for ORNL use by D.W. Altom. 3 - Restrictions on the complexity of the problem: Maxima of: 12 feed-water heaters, 5 moisture removal stages in the low-pressure turbine section. ORCENT-2 is limited to 1800-rpm tandem-compound turbine-generators with single- or double-flow high pressure sections and one, two, or three double-flow low-pressure turbine sections. Steam supply for LWR cycles should be between 900 and 1100 psia and slightly wet to 100 degrees F of initial superheat. Generator rating should be greater than 100 MVA

Steam turbine chemistry in light water reactor plants

International Nuclear Information System (INIS)

Svoboda, Robert; Haertel, Klaus

2008-01-01

Steam turbines in boiling water reactor (BWR) and pressurized water reactor (PWR) power plants of various manufacturers have been affected by corrosion fatigue and stress corrosion cracking. Steam chemistry has not been a prime focus for related research because the water in nuclear steam generating systems is considered to be of high purity. Steam turbine chemistry however addresses more the problems encountered in fossil fired power plants on all volatile treatment, where corrosive environments can be formed in zones where wet steam is re-evaporated and dries out, or in the phase transition zone, where superheated steam starts to condense in the low-pressure (LP) turbine. In BWR plants the situation is aggravated by the fact that no alkalizing agents are used in the cycle, thus making any anionic impurity immediately acidic. This is illustrated by case studies of pitting corrosion of a 12 % Cr steel gland seal and of flow-oriented corrosion attack on LP turbine blades in the phase transition zone. In PWR plants, volatile alkalizing agents are used that provide some buffering of acidic impurities, but they also produce anionic decomposition products. (orig.)

Imitative modeling automatic system Control of steam pressure in the main steam collector with the influence on the main Servomotor steam turbine

Science.gov (United States)

Andriushin, A. V.; Zverkov, V. P.; Kuzishchin, V. F.; Ryzhkov, O. S.; Sabanin, V. R.

2017-11-01

The research and setting results of steam pressure in the main steam collector “Do itself” automatic control system (ACS) with high-speed feedback on steam pressure in the turbine regulating stage are presented. The ACS setup is performed on the simulation model of the controlled object developed for this purpose with load-dependent static and dynamic characteristics and a non-linear control algorithm with pulse control of the turbine main servomotor. A method for tuning nonlinear ACS with a numerical algorithm for multiparametric optimization and a procedure for separate dynamic adjustment of control devices in a two-loop ACS are proposed and implemented. It is shown that the nonlinear ACS adjusted with the proposed method with the regulators constant parameters ensures reliable and high-quality operation without the occurrence of oscillations in the transient processes the operating range of the turbine loads.

Influence of upstream stator on rotor flutter stability in a low pressure steam turbine stage

Energy Technology Data Exchange (ETDEWEB)

Huang, X.; He, L. [University of Durham (United Kingdom). School of Engineering; Bell, D. [ALSTOM Power Ltd., Rugby (United Kingdom)

2006-07-01

Conventional blade flutter prediction is normally based on an isolated blade row model, however, little is known about the influence of adjacent blade rows. In this article, an investigation is presented into the influence of the upstream stator row on the aero-elastic stability of rotor blades in the last stage of a low pressure (LP) steam turbine. The influence of the upstream blade row is computed directly by a time-marching, unsteady, Navier-Stokes flow solver in a stator-rotor coupled computational domain. The three-dimensional flutter solution is obtained, with adequate mesh resolution, in a single passage domain through application of the Fourier-Transform based Shape-Correction method. The capability of this single-passage method is examined through comparison with predictions obtained from a complete annulus model, and the results demonstrate a good level of accuracy, while achieving a speed up factor of 25. The present work shows that the upstream stator blade row can significantly change the aero-elastic behaviour of an LP steam turbine rotor. Caution is, therefore, advised when using an isolated blade row model for blade flutter prediction. The results presented also indicated that the intra-row interaction is of a strong three-dimensional nature. (author)

Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

International Nuclear Information System (INIS)

Jaegtnes, K.O.; Braytenbah, A.S.

1977-01-01

An electric power plant having a cross compound steam turbine and a steam source that includes a high temperature gas-cooled nuclear reactor is described. The steam turbine includes high and intermediate-pressure portions which drive a first generating means, and a low-pressure portion which drives a second generating means. The steam source supplies superheat steam to the high-pressure turbine portion, and an associated bypass permits the superheat steam to flow from the source to the exhaust of the high-pressure portion. The intermediate and low-pressure portions use reheat steam; an associated bypass permits reheat steam to flow from the source to the low-pressure exhaust. An auxiliary turbine driven by steam exhausted from the high-pressure portion and its bypass drives a gas blower to propel the coolant gas through the reactor. While the bypass flow of reheat steam is varied to maintain an elevated pressure of reheat steam upon its discharge from the source, both the first and second generating means and their associated turbines are accelerated initially by admitting steam to the intermediate and low-pressure portions. The electrical speed of the second generating means is equalized with that of the first generating means, whereupon the generating means are connected and acceleration proceeds under control of the flow through the high-pressure portion. 29 claims, 2 figures

Studies and solutions of steam turbines for nuclear heating power stations

International Nuclear Information System (INIS)

Drahy, J.

1979-01-01

The possibilities of combined generation of heat and electric power and special features of the corresponding equipment for WWER type reactors are considered. Condensing steam turbines with bled steam points and the constructional solution of bled points are presented for heating the network water to 110 0 C, 120 0 C, and 160 0 C, respectively. The dimensions of the low pressure final stage of the turbine are given. Problems concerning condensing and bleeding turbines and combination types of back-pressure and condensing turbines as well as solutions to the design of 250 MW and 500 MW turbines are discussed

900 MW CP1 nuclear steam turbine retrofit thermal effects on low pressure diaphragms

International Nuclear Information System (INIS)

Buguin, A.; Gruau, P.; Lamarque, F.; Huggett, J.

2015-01-01

The steam turbines of the Koeberg units 1 and 2 operated by ESKOM in South Africa have been retrofitted in order to mitigate the generic problems of stress corrosion cracking of the original shrunk-on disk rotor design. As already done in Belgium and France, the implementation of welded rotors improves the turbine reliability and availability. Moreover, the new technology implemented associated with a new steam path allows a significant performance improvement. With a wealth of experience in CP1 retrofit, ALSTOM has put in place new technical features in the steam path in order to further improve the heat rate. Among them, steam balance holes drilled in the rotor disks have exacerbated the thermal sensitivity of the LP diaphragms. During the commissioning of the Unit 1 LP turbines following the retrofit, the load increase led to unacceptable vibrations. An investigation program was launched to determine the root causes of the problem. This paper presents the findings following the turbine inspection, as well as the recommendations and modifications to allow a smooth return to service of the unit. In addition, the results of the root cause analysis of the vibration incident are explained. Based on finite element calculations and site measurements, ALSTOM has established that the diaphragm thermal behavior, intensified by the steam balance holes, has led to radial rubbing. It was also established that the phenomena had no effect on the diaphragms mechanical integrity. Design changes have been proposed to ensure a safe and reliable long term operation of the units. These modifications have been successfully implemented onto the Koeberg Unit 2 Nuclear Steam Turbine commissioned in November 2012. (authors)

Flow characteristics in nuclear steam turbine blade passage

International Nuclear Information System (INIS)

Ahn, H.J.; Yoon, W.H.; Kwon, S.B.

1995-01-01

The rapid expansion of condensable gas such as moist air or steam gives rise to nonequilibrium condensation. As a result of irreversibility of condensation process in the nuclear steam turbine blade passage, the entropy of the flow increases, and the efficiency of the turbine decreases. In the present study, in order to investigate the flow characteristics of moist air in two-dimensional turbine blade passage which is made from the configuration of the last stage tip section of the actual nuclear steam turbine moving blade, the static pressures along both pressure and suction sides of blade are measured by static pressure taps and the distribution of Mach number on both sides of the blade are obtained by using the measured static pressure. Also, the flow field is visualized by a Schlieren system. From the experimental results, the effects of the stagnation temperature and specific humidity on the flow properties in the two dimensional steam turbine blade passage are clearly identified

Method for operating a steam turbine of the nuclear type with electronic reheat control of a cycle steam reheater

International Nuclear Information System (INIS)

Luongo, M.C.

1975-01-01

An electronic system is provided for operating a nuclear electric power plant with electronic steam reheating control applied to the nuclear turbine system in response to low pressure turbine temperatures, and the control is adapted to operate in a plurality of different automatic control modes to control reheating steam flow and other steam conditions. Each of the modes of control permit turbine temperature variations within predetermined constraints and according to predetermined functions of time. (Official Gazette)

Method for extending the unrestricted operating range of condensing steam turbines

International Nuclear Information System (INIS)

Csaba, G.; Bannerth, Cs.

2009-01-01

The allowed condenser temperature of the condensing steam turbines is determined by the design parameters of the steam turbine (casing geometry, exhaust area, blade length, blade angle, blade profile etc.). The fluctuations of condenser temperature may lead to reduced power output of the condensing steam turbine. Solutions where the low pressure turbine casings have the same exhaust area can be kept in operation at narrow condenser temperature range without restrictions. Exceeding the mentioned temperature range the exhaust hood temperature restriction, undergoing the temperature range choking point restriction appears causing increased operation cost. The aim of the paper is to present a condensing steam turbine - direct-contact condenser system that can extend the unrestricted operating range. The examined system consists of more parallelly connected low pressure turbine casings so-called diabolo that having at least two exhausts separated at the steam side. The exhausts, utilizing varying input-temperature coolant, are connected to the condensers that are separated at the steam side and serially connected at the coolant side. The casings have the same inlet areas while the exhausts have different areas resulting different volume flows and temperature operating range. The economic advantage of this solution approaches the savings between the serially connected direct-contact condensers and condensers in parallel of a dry cooling system. It can be proven by a simple calculation using the ambient air temperature duration diagram that is presented in the paper. (author)

Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

International Nuclear Information System (INIS)

Jaegtnes, K.O.; Braytenbah, A.S.

1979-01-01

In accordance with the present invention, a power plant includes a steam source to generate superheat and reheat steam which flows through a turbine-generator and an associated bypass system. A high-pressure and an intermediate-pressure turbine portion drive a first electrical generating means, and a low-pressure turbine portion drives a second electrical generating means. A first flow of superheat steam flows through the high-pressure portion, while a second flow of reheat steam flows through the intermediate and low-pressure portions in succession. Provision is made for bypassing steam around the turbine portions; in particular, one bypass means permits a flow of superheat steam from the steam source to the exhaust of the high-pressure portion, and another bypass means allows reheated steam to pass from the source to the exhaust of the low-pressure portion. The first and second steam flows are governed independently. While one of such flows is varied for purposes of controlling the rotational speed of the first generating means according to a desired speed, the other flow is varied to regulate a power plant variable at its desired level. (author)

Analysis of the Instability Phenomena Caused by Steam in High-Pressure Turbines

Directory of Open Access Journals (Sweden)

Paolo Pennacchi

2011-01-01

Full Text Available Instability phenomena in steam turbines may happen as a consequence of certain characteristics of the steam flow as well as of the mechanical and geometrical properties of the seals. This phenomenon can be modeled and the raise of the steam flow and pressure causes the increase of the cross coupled coefficients used to model the seal stiffness. As a consequence, the eigenvalues and eigenmodes of the mathematical model of the machine change. The real part of the eigenvalue associated with the first flexural normal mode of the turbine shaft may become positive causing the conditions for unstable vibrations. The original contribution of the paper is the application of a model-based analysis of the dynamic behavior of a large power unit, affected by steam-whirl instability phenomena. The model proposed by the authors allows studying successfully the experimental case. The threshold level of the steam flow that causes instability conditions is analyzed and used to define the stability margin of the power unit.

Energy Analysis of Cascade Heating with High Back-Pressure Large-Scale Steam Turbine

Directory of Open Access Journals (Sweden)

Zhihua Ge

2018-01-01

Full Text Available To reduce the exergy loss that is caused by the high-grade extraction steam of traditional heating mode of combined heat and power (CHP generating unit, a high back-pressure cascade heating technology for two jointly constructed large-scale steam turbine power generating units is proposed. The Unit 1 makes full use of the exhaust steam heat from high back-pressure turbine, and the Unit 2 uses the original heating mode of extracting steam condensation, which significantly reduces the flow rate of high-grade extraction steam. The typical 2 × 350 MW supercritical CHP units in northern China were selected as object. The boundary conditions for heating were determined based on the actual climatic conditions and heating demands. A model to analyze the performance of the high back-pressure cascade heating supply units for off-design operating conditions was developed. The load distributions between high back-pressure exhaust steam direct supply and extraction steam heating supply were described under various conditions, based on which, the heating efficiency of the CHP units with the high back-pressure cascade heating system was analyzed. The design heating load and maximum heating supply load were determined as well. The results indicate that the average coal consumption rate during the heating season is 205.46 g/kWh for the design heating load after the retrofit, which is about 51.99 g/kWh lower than that of the traditional heating mode. The coal consumption rate of 199.07 g/kWh can be achieved for the maximum heating load. Significant energy saving and CO2 emission reduction are obtained.

Cogeneration steam turbines from Siemens: New solutions

Science.gov (United States)

Kasilov, V. F.; Kholodkov, S. V.

2017-03-01

The Enhanced Platform system intended for the design and manufacture of Siemens AG turbines is presented. It combines organizational and production measures allowing the production of various types of steam-turbine units with a power of up to 250 MWel from standard components. The Enhanced Platform designs feature higher efficiency, improved reliability, better flexibility, longer overhaul intervals, and lower production costs. The design features of SST-700 and SST-900 steam turbines are outlined. The SST-700 turbine is used in backpressure steam-turbine units (STU) or as a high-pressure cylinder in a two-cylinder condensing turbine with steam reheat. The design of an SST-700 single-cylinder turbine with a casing without horizontal split featuring better flexibility of the turbine unit is presented. An SST-900 turbine can be used as a combined IP and LP cylinder (IPLPC) in steam-turbine or combined-cycle power units with steam reheat. The arrangements of a turbine unit based on a combination of SST-700 and SST-900 turbines or SST-500 and SST-800 turbines are presented. Examples of this combination include, respectively, PGU-410 combinedcycle units (CCU) with a condensing turbine and PGU-420 CCUs with a cogeneration turbine. The main equipment items of a PGU-410 CCU comprise an SGT5-4000F gas-turbine unit (GTU) and STU consisting of SST-700 and SST-900RH steam turbines. The steam-turbine section of a PGU-420 cogeneration power unit has a single-shaft turbine unit with two SST-800 turbines and one SST-500 turbine giving a power output of N el. STU = 150 MW under condensing conditions.

Concept of turbines for ultrasupercritical, supercritical, and subcritical steam conditions

Science.gov (United States)

Mikhailov, V. E.; Khomenok, L. A.; Pichugin, I. I.; Kovalev, I. A.; Bozhko, V. V.; Vladimirskii, O. A.; Zaitsev, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.

2017-11-01

The article describes the design features of condensing turbines for ultrasupercritical initial steam conditions (USSC) and large-capacity cogeneration turbines for super- and subcritical steam conditions having increased steam extractions for district heating purposes. For improving the efficiency and reliability indicators of USSC turbines, it is proposed to use forced cooling of the head high-temperature thermally stressed parts of the high- and intermediate-pressure rotors, reaction-type blades of the high-pressure cylinder (HPC) and at least the first stages of the intermediate-pressure cylinder (IPC), the double-wall HPC casing with narrow flanges of its horizontal joints, a rigid HPC rotor, an extended system of regenerative steam extractions without using extractions from the HPC flow path, and the low-pressure cylinder's inner casing moving in accordance with the IPC thermal expansions. For cogeneration turbines, it is proposed to shift the upper district heating extraction (or its significant part) to the feedwater pump turbine, which will make it possible to improve the turbine plant efficiency and arrange both district heating extractions in the IPC. In addition, in the case of using a disengaging coupling or precision conical bolts in the coupling, this solution will make it possible to disconnect the LPC in shifting the turbine to operate in the cogeneration mode. The article points out the need to intensify turbine development efforts with the use of modern methods for improving their efficiency and reliability involving, in particular, the use of relatively short 3D blades, last stages fitted with longer rotor blades, evaporation techniques for removing moisture in the last-stage diaphragm, and LPC rotor blades with radial grooves on their leading edges.

Control of the thermostressed state of low-pressure cylinder rotors for power steam turbines

International Nuclear Information System (INIS)

Lejzerovich, A.Sh.

1980-01-01

The principle arrangement of an analog device for operation control of the low pressure cylinder (LPC) heating at large steam turbine start-up has been developed. Different forms of representation of the thermal conductivity equation used for realization by means of analog models are analized. Presented are the results of calculating the heating indices for the welded rotor of LPC during the turbine start-up from a cold state and the curves of temperature distribution in the disc of the first sections of welded LPC rotor at start-up from a cold state and in a steady-state regime. The results obtained show that in the process of start-up the error of the temperature difference DELTAt determination according to the suggested scheme does not exceed 10 deg C. After achieving the maximum of DELTAt in the process of the rotor temperature field flattening, this error increases and constitutes 32 deg C in steady-state regime, mainly, due to the error of temperature determination on the rotation axis in controlled cross section. As far as the control for the LPC rotor heating is necessary only during start-up and the requirements for its accuracy are not equivalent, therefore, for all regimes, representativity and accuracy of control provided by the accepted calculation scheme is quite satisfactory

Steam Turbine Control Valve Stiction Effect on Power System Stability

International Nuclear Information System (INIS)

Halimi, B.

2010-01-01

One of the most important problems in power system dynamic stability is low frequency oscillations. This kind of oscillation has significant effects on the stability and security of the power system. In some previous papers, a fact was introduced that a steam pressure continuous fluctuation in turbine steam inlet pipeline may lead to a kind of low frequency oscillation of power systems. Generally, in a power generation plant, steam turbine system composes of some main components, i.e. a boiler or steam generator, stop valves, control valves and turbines that are connected by piping. In the conventional system, the turbine system is composed with a lot of stop and control valves. The steam is provided by a boiler or steam generator. In an abnormal case, the stop valve shuts of the steal flow to the turbine. The steam flow to the turbine is regulated by controlling the control valves. The control valves are provided to regulate the flow of steam to the turbine for starting, increasing or decreasing the power, and also maintaining speed control with the turbine governor system. Unfortunately, the control valve has inherent static friction (stiction) nonlinearity characteristics. Industrial surveys indicated that about 20-30% of all control loops oscillate due to valve problem caused by this nonlinear characteristic. In this paper, steam turbine control valve stiction effect on power system oscillation is presented. To analyze the stiction characteristic effect, firstly a model of control valve and its stiction characteristic are derived by using Newton's laws. A complete tandem steam prime mover, including a speed governing system, a four-stage steam turbine, and a shaft with up to for masses is adopted to analyze the performance of the steam turbine. The governor system consists of some important parts, i.e. a proportional controller, speed relay, control valve with its stiction characteristic, and stem lift position of control valve controller. The steam turbine has

Genetic optimization of steam multi-turbines system

International Nuclear Information System (INIS)

Olszewski, Pawel

2014-01-01

Optimization analysis of partially loaded cogeneration, multiple-stages steam turbines system was numerically investigated by using own-developed code (C++). The system can be controlled by following variables: fresh steam temperature, pressure, and flow rates through all stages in steam turbines. Five various strategies, four thermodynamics and one economical, which quantify system operation, were defined and discussed as an optimization functions. Mathematical model of steam turbines calculates steam properties according to the formulation proposed by the International Association for the Properties of Water and Steam. Genetic algorithm GENOCOP was implemented as a solving engine for non–linear problem with handling constrains. Using formulated methodology, example solution for partially loaded system, composed of five steam turbines (30 input variables) with different characteristics, was obtained for five strategies. The genetic algorithm found multiple solutions (various input parameters sets) giving similar overall results. In real application it allows for appropriate scheduling of machine operation that would affect equable time load of every system compounds. Also based on these results three strategies where chosen as the most complex: the first thermodynamic law energy and exergy efficiency maximization and total equivalent energy minimization. These strategies can be successfully used in optimization of real cogeneration applications. - Highlights: • Genetic optimization model for a set of five various steam turbines was presented. • Four various thermodynamic optimization strategies were proposed and discussed. • Operational parameters (steam pressure, temperature, flow) influence was examined. • Genetic algorithm generated optimal solutions giving the best estimators values. • It has been found that similar energy effect can be obtained for various inputs

Future development of large steam turbines

International Nuclear Information System (INIS)

Chevance, A.

1975-01-01

An attempt is made to forecast the future of the large steam turbines till 1985. Three parameters affect the development of large turbines: 1) unit output; and a 2000 to 2500MW output may be scheduled; 2) steam quality: and two steam qualities may be considered: medium pressure saturated or slightly overheated steam (light water, heavy water); light enthalpie drop, high pressure steam, high temperature; high enthalpic drop; and 3) the quality of cooling supply. The largest range to be considered might be: open system cooling for sea-sites; humid tower cooling and dry tower cooling. Bi-fluid cooling cycles should be also mentioned. From the study of these influencing factors, it appears that the constructor, for an output of about 2500MW should have at his disposal the followings: two construction technologies for inlet parts and for high and intermediate pressure parts corresponding to both steam qualities; exhaust sections suitable for the different qualities of cooling supply. The two construction technologies with the two steam qualities already exist and involve no major developments. But, the exhaust section sets the question of rotational speed [fr

Dynamic computer simulation of the Fort St. Vrain steam turbines

International Nuclear Information System (INIS)

Conklin, J.C.

1983-01-01

A computer simulation is described for the dynamic response of the Fort St. Vrain nuclear reactor regenerative intermediate- and low-pressure steam turbines. The fundamental computer-modeling assumptions for the turbines and feedwater heaters are developed. A turbine heat balance specifying steam and feedwater conditions at a given generator load and the volumes of the feedwater heaters are all that are necessary as descriptive input parameters. Actual plant data for a generator load reduction from 100 to 50% power (which occurred as part of a plant transient on November 9, 1981) are compared with computer-generated predictions, with reasonably good agreement

Process for resuperheating steam coming from the high-pressure stage of a turbine and device to bring into use this process

International Nuclear Information System (INIS)

Pacault, P.H.

1977-01-01

A process is described for resuperheating steam coming from the high pressure stage of a turbine fed by a steam generator, itself heated from a base thermal source. The resuperheating is done by desuperheating at least a part of the steam coming from the generator, taken from the inflow of the turbine high pressure stage, the desuperheated steam being condensed, partially at least, in a condensation exchanger forming a preliminary resuperheater [fr

Modification of the algorithm for steam turbine control under loading drop

International Nuclear Information System (INIS)

Nikitin, Yu.V.; Mirnyj, V.A.; Gritsenko, V.N.; Nesterov, L.V.

1989-01-01

Problem related to powerful steam turbine control in case of emergency loading drop is considered. Two laws of control creating conditions for qualitative operation of control system under conditions considered are compared. The system of turbine control comprises the turbine major actuating mechanisms (electrohydraulic transducer, high-pressure servomotor, cut-off slide valve) actuating mechanisms of pulse discharge channel (low-pressure servomotor cut-off slide valve, low-pressure servomotor) and regulator. The frequency of the turbine rotor rotation is the parameter to be controlled in the mode of loading drop. The algorithms considered are based on linear variant of the optimal control theory. One of them is realized in electrohydraulic system of the K-750-65/3000 turbine control at the Ignalinsk NPP

Design of large steam turbines for PWR power stations

International Nuclear Information System (INIS)

Hobson, G.; Muscroft, J.

1983-01-01

The thermodynamic cycle requirements for use with pressurized water reactors are reviewed and the manner in which thermal efficiency is maximised is outlined. The special nature of the wet steam cycle associated with turbines for this type of reactor is discussed. Machine and cycle parameters are optimised to achieve high thermal efficiency, particular attention being given to arrangements for water separation and steam reheating and to provisions for feedwater heating. Principles and details of mechanical design are considered for a range of both full-speed turbines running at 3000 rpm on 50 Hz systems and half-speed turbines running at 1800 rpm on 60 Hz systems. The importance of service experience with nuclear wet steam turbines and its relevance to the design of modern turbines for pressurized water reactor applications is discussed. (author)

Super titanium blades for advanced steam turbines

International Nuclear Information System (INIS)

Coulon, P.A.

1990-01-01

In 1986, the Alsthom Steam Turbines Department launched the manufacture of large titanium alloy blades: airfoil length of 1360 mm and overall length of 1520 mm. These blades are designed for the last-stage low pressure blading of advanced steam turbines operating at full speed (3000 rpm) and rating between 300 and 800 MW. Using titanium alloys for steam turbine exhaust stages as substitutes for chrome steels, due to their high strength/density ratio and their almost complete resistance to corrosion, makes it possible to increase the length of blades significantly and correspondingly that steam passage section (by up to 50%) with a still conservative stresses level in the rotor. Alsthom relies on 8 years of experience in the field of titanium, since as early as 1979 large titanium blades (airfoil length of 1240 mm, overall length of 1430 mm) were erected for experimental purposes on the last stage of a 900 MW unit of the Dampierre-sur-Loire power plant and now totals 45,000 operating hours without problems. The paper summarizes the main properties (chemical, mechanical and structural) recorded on very large blades and is based in particular on numerous fatigue corrosion test results to justify the use of the Ti 6 Al 4 V alloy in a specific context of micrographic structure

Low cycle fatigue analysis of a last stage steam turbine blade

Directory of Open Access Journals (Sweden)

Měšťánek P.

2008-11-01

Full Text Available The present paper deals with the low cycle fatigue analysis of the low pressure (LP steam turbine blade. The blade is cyclically loaded by the centrifugal force because of the repeated startups of the turbine. The goal of the research is to develop a technique to assess fatigue life of the blade and to determine the number of startups to the crack initiation. Two approaches were employed. First approach is based on the elastic finite element analysis. Fictive 'elastic' results are recalculated using Neuber's rule and the equivalent energy method. Triaxial state of stress is reduced using von Mises theory. Strain amplitude is calculated employing the cyclic deformation curve. Second approach is based on elastic-plastic FE analysis. Strain amplitude is determined directly from the FE analysis by reducing the triaxial state of strain. Fatigue life was assessed using uniaxial damage parameters. Both approaches are compared and their applicability is discussed. Factors that can influence the fatigue life are introduced. Experimental low cycle fatigue testing is shortly described.

Development of High-Powered Steam Turbines by OAO NPO Central Research and Design Institute for Boilers and Turbines

Science.gov (United States)

Mikhailov, V. E.; Khomenok, L. A.; Kovalev, I. A.

2018-01-01

The article provides an overview of the developments by OAO NPO TsKTI aimed at improvement of components and assemblies of new-generation turbine plants for ultra-supercritical steam parameters to be installed at the power-generating facilities in service. The list of the assemblies under development includes cylinder shells, the cylinder's flow paths and rotors, seals, bearings, and rotor cooling systems. The authors consider variants of the shafting-cylinder configurations for which advanced high-pressure and intermediate-pressure cylinders with reactive blading and low-pressure cylinders of conventional design and with counter-current steam flows are proposed and high-pressure rotors, which can increase the economic efficiency and reduce the overall turbine plant dimensions. Materials intended for the equipment components that operate at high temperatures and a steam cooling technique that allows the use of cheaper steel grades owing to the reduction in the metal's working temperature are proposed. A new promising material for the bearing surfaces is described that enables the operation at higher unit pressures. The material was tested on a full-scale test bench at OAO NPO TsKTI and a turbine in operation. Ways of controlling the erosion of the blades in the moisture-steam turbine compartments by the steam heating of the hollow guide blades are considered. To ensure the dynamic stability of the shafting, shroud and diaphragm seals that prevent the development of the destabilizing circulatory forces of the steam flow were devised and trialed. Advanced instrumentation and software are proposed to monitor the condition of the blading and thermal stresses under transient conditions, to diagnose the vibration processes, and to archive the obtained data. Attention is paid to the normalization of the electromagnetic state of the plant in order to prevent the electrolytic erosion of the plant components. The instrumentation intended for monitoring the relevant electric

Development of 1800 rpm, 43in. blade for large steam turbine

International Nuclear Information System (INIS)

Kuroda, Michio; Yamazaki, Yoshiaki; Namura, Kiyoshi; Taki, Takamitsu; Ninomiya, Satoshi.

1978-01-01

In the turbines for nuclear power generation, the inlet conditions of steam is low pressure and low temperature as compared with the turbines for thermal power generation, therefore generally the required steam flow rate is much more. It is the main problem to cope with this steam of large flow rate effectively with long final stage blades and to make a turbine compact. This newly developed blade aims at the turbines from 1100 to 1300 MW class for nuclear power generation and those of 1000 MW class for thermal power generation, and it is the first low revolution, long blade in Japan used for large capacity machines of 60 Hz. Hereinafter, the outline of various examinations carried out at the time of the tests on this blade and the features of this blade are described. There is large margin in the exhaust area with this blade, therefore the turbines with large power output and good performance can be produced. The loss of exhaust energy at turbine exit can be reduced, and thermal efficiency can be raised. Large capacity machines from 1100 to 1300 MW class can be manufactured with six-flow exhaust, tandem compound turbines. In order to confirm the reliability, the vibration characteristics of the blade were investigated in the test of this time, and also the overspeed test and endurance test were carried out. (Kako, I.)

Liquid-phase problems in steam turbine LP stages

International Nuclear Information System (INIS)

Blanc-Feraud, P.

1978-01-01

Wet steam formation owing to incipient condensation in final steam turbine pressure stages results in a loss of efficiency and possible rotor blading erosion. The effects of erosion are now clearly understood and quite easily counteracted, but loss of thermodynamics, mechanical and aerodynamic efficiency is still a problem. Only the final LP stages of conventional power station plant operate with wet steam, whereas nuclear plant turbines use it to produce most of their total output [fr

Steam generators, turbines, and condensers. Volume six

International Nuclear Information System (INIS)

Anon.

1986-01-01

Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

Two different modelling methods of the saturated steam turbine load rejection

International Nuclear Information System (INIS)

Negreanu, Gabriel-Paul; Oprea, Ion

1999-01-01

One of the most difficult operation regimes of a steam turbine is the load rejection. It happens usually when the main switchgear of the unit closes unexpectedly due to some external or internal causes. In this moment, the rotor balance collapses: the motor momentum is positive, the resistant momentum is zero and the rotation velocity increases rapidly. When this process occurs, the over-speed protection should activate the emergency stop valves and the control and intercept valves in order to stop the steam admission into the turbine. The paper presents two differential approaches of the fluid dynamic processes from the flow sections of the saturated steam turbine of the NPP, where the laws of mass and energy conservation are applied. In this manner, the 'power and speed versus time' diagrams can be drawn. The main parameters of such technical problem are the closure low of the valves, the large volume of internal cavities, the huge inertial momentum of the rotor and especially the moisture of the steam that evaporates when the pressure decreases and generates an extra power in the turbine. (authors)

Dual turbine power plant and method of operating such plant, especially one having an HTGR steam supply

International Nuclear Information System (INIS)

Braytenbah, A.S.; Jaegtnes, K.O.

1977-01-01

A power plant including dual steam turbine-generators connected to pass superheat and reheat steam from a steam generator which derives heat from the coolant gas of a high temperature gas-cooled nuclear reactor is described. Associated with each turbine is a bypass line to conduct superheat steam in parallel with a high pressure turbine portion, and a bypass line to conduct superheat steam in parallel with a lower pressure turbine portion. Auxiliary steam turbines pass a portion of the steam flow to the reheater of the steam generator and drive gas blowers which circulate the coolant gas through the reactor and the steam source. Apparatus and method are disclosed for loading or unloading a turbine-generator while the other produces a steady power output. During such loading or unloading, the steam flows through the turbine portions are coordinated with the steam flows through the bypass lines for protection of the steam generator, and the pressure of reheated steam is regulated for improved performance of the gas blowers. 33 claims, 5 figures

Steam turbines for the future

International Nuclear Information System (INIS)

Trassl, W.

1988-01-01

Approximately 75% of the electrical energy produced in the world is generated in power plants with steam turbines (fossil and nuclear). Although gas turbines are increasingly applied in combined cycle power plants, not much will change in this matter in the future. As far as the steam parameters and the maximum unit output are concerned, a certain consolidation was noted during the past decades. The standard of development and mathematical penetration of the various steam turbine components is very high today and is applied in the entire field: For saturated steam turbines in nuclear power plants and for steam turbines without reheat, with reheat and with double reheat in fossil-fired power plants and for steam turbines with and without reheat in combined cycle power plants. (orig.) [de

Stress corrosion cracking of low pressure turbine discs - an industry survey

International Nuclear Information System (INIS)

Lyle, F.F. Jr.; Lamping, G.A.; Leverant, G.R.

1981-01-01

Comprehensive industry survey identifies the key factors responsible for a large number of stress corrosion cracking incidents in low-pressure steam turbine discs of U.S. power plants. The survey included interviews with domestic and foreign utilities, as well as a review of available public documents. Plant operating practices, water treatment methods, turbine design and stress levels, and alloy chemistry and mechanical properties were among the principal variables considered in the study. Analyses of the data identified six potential key variables. Summaries of foreign and U.S. disc-cracking experience, relationship between variables and cracking experience, and the potential key cracking variables identified are presented in this paper. 11 refs

An investigation of nucleating flows of steam in a cascade of turbine blading: Effect of overall pressure ratios

International Nuclear Information System (INIS)

Bakhtar, F.; Savage, R.A.

1993-01-01

In the course of expansion of steam in turbines the state path crosses the saturation line and the fluid becomes a two-phase mixture. To reproduce turbine nucleating and wet conditions realistically requires a supply of supercooled steam which can be obtained under blow down conditions. An experimental short duration cascade tunnel working on this principle has been constructed. The blade profile studied is that of a typical nozzle The paper is one of a set and describes the surface pressure measurements carried out to investigate the effect of the overall pressure ratio on the performance of the blade

Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 5: Combined gas-steam turbine cycles. [energy conversion efficiency in electric power plants

Science.gov (United States)

Amos, D. J.; Foster-Pegg, R. W.; Lee, R. M.

1976-01-01

The energy conversion efficiency of gas-steam turbine cycles was investigated for selected combined cycle power plants. Results indicate that it is possible for combined cycle gas-steam turbine power plants to have efficiencies several point higher than conventional steam plants. Induction of low pressure steam into the steam turbine is shown to improve the plant efficiency. Post firing of the boiler of a high temperature combined cycle plant is found to increase net power but to worsen efficiency. A gas turbine pressure ratio of 12 to 1 was found to be close to optimum at all gas turbine inlet temperatures that were studied. The coal using combined cycle plant with an integrated low-Btu gasifier was calculated to have a plant efficiency of 43.6%, a capitalization of $497/kW, and a cost of electricity of 6.75 mills/MJ (24.3 mills/kwh). This combined cycle plant should be considered for base load power generation.

Steam turbine generators for Sizewell 'B' nuclear power station

International Nuclear Information System (INIS)

Hesketh, J.A.; Muscroft, J.

1990-01-01

The thermodynamic cycle of the modern 3000 r/min steam turbine as applied at Sizewell 'B' is presented. Review is made of the factors affecting thermal efficiency including the special nature of the wet steam cycle and the use of moisture separation and steam reheating. Consideration is given to the optimization of the machine and cycle parameters, including particular attention to reheating and to the provision of feedheating, in order to achieve a high overall level of performance. A modular design approach has made available a family of machines suitable for the output range 600-1300 MW. The constructional features of the 630 MW Sizewell 'B' turbine generators from this range are described in detail. The importance of service experience with wet steam turbines and its influence on the design of modern turbines for pressurized water reactor (PWR) applications is discussed. (author)

Steam turbines for nuclear power plants

International Nuclear Information System (INIS)

Kosyak, Yu.F.

1978-01-01

Considered are the peculiarities of the design and operation of steam turbines, condensers and supplementary equipment of steam turbines for nuclear power plants; described are the processes of steam flow in humid-steam turbines, calculation and selection principles of main parameters of heat lines. Designs of the turbines installed at the Charkov turbine plant are described in detail as well as of those developed by leading foreign turbobuilding firms

Why extraction lines and heaters in the turbine-condenser steam space should be lagged

Energy Technology Data Exchange (ETDEWEB)

Burns, J.M.; Haynes, C.J.

1998-07-01

Deregulated utilities face conditions today that necessitate their nuclear and fossil steam plants have the best possible heat rates. The low pressure turbine exhaust and condenser areas are known to be particularly sensitive to betterment. One relatively modest but cost effective heat rate improvement and one whose function and design is often misunderstood is the insulation of the extraction lines and heaters that are located within the turbine-condenser steam space. This paper discusses the dynamic environment of that turbine exhaust region and quantifies the application and benefit of stainless steel lagging to the extraction lines and heater shells within. The paper first focuses on the high energy, non-uniform steam flows of the turbine exhaust and how that impacts the heat losses, mechanical design and support of any components located inside that space. It then examines and quantifies the varieties of heat transfer from the heaters and extraction lines to the passing lower temperature, moist, high velocity turbine exhaust steam as it travels to the condenser. A new relationship is developed that defines the predominantly evaporative heat transfer mechanism on the exterior surfaces in contact with the exhaust steam. For a typical 630 MW fossil plant with three heater of different temperature levels in the steam space as exemplified by the US Generation fossil fired Brayton Point 3, the paper determined the additional condenser heat load and extra extraction steam. The paper lastly concluded that in this case, lagging the larger diameter lines of the lowest pressure heater and the heater itself is likely not cost-effective.

Influence of steam leakage through vane, gland, and shaft seals on rotordynamics of high-pressure rotor of a 1,000 MW ultra-supercritical steam turbine

Energy Technology Data Exchange (ETDEWEB)

Jiang, P.N. [Shanghai Jiao Tong University, Key Laboratory of Power Machinery and Engineering, Ministry of Education, School of Mechanical Engineering, Shanghai (China); Shanghai Turbine Company, Department of R and D, Shanghai (China); Wang, W.Z.; Liu, Y.Z. [Shanghai Jiao Tong University, Key Laboratory of Power Machinery and Engineering, Ministry of Education, School of Mechanical Engineering, Shanghai (China); Meng, G. [Shanghai Jiao Tong University, State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai (China)

2012-02-15

A comparative analysis of the influence of steam leakage through vane, gland, and shaft seals on the rotordynamics of the high-pressure rotor of a 1,000 MW ultra-supercritical steam turbine was performed using numerical calculations. The rotordynamic coefficients associated with steam leakage through the three labyrinth seals were calculated using the control-volume method and perturbation analysis. A stability analysis of the rotor system subject to the steam forcing induced by the leakage flow was performed using the finite element method. An analysis of the influence of the labyrinth seal forcing on the rotordynamics was carried out by varying the geometrical parameters pertaining to the tooth number, seal clearance, and inner diameter of the labyrinth seals, along with the thermal parameters with respect to pressures and temperatures. The results demonstrated that the steam forcing with an increase in the length of the blade for the vane seal significantly influences the rotordynamic coefficients. Furthermore, the contribution of steam forcing to the instability of the rotor is decreased and increased with increases in the seal clearance and tooth number, respectively. The comparison of the rotordynamic coefficients associated with steam leakage through the vane seal, gland seal, and shaft seal convincingly disclosed that, although the steam forcing attenuates the stability of the rotor system, the steam turbine is still operating under safe conditions. (orig.)

Low speed turbines for nuclear power plants

International Nuclear Information System (INIS)

Ugol'nikov, V.V.; Kosyak, Yu.F.; Virchenko, M.A.

1975-01-01

Work of the Kharkov turbine plant on planning and manufacture for nuclear power plants of low-speed (1500 rpm) turbines with a power of 500-1000 MW is described. The selection of a construction diagram for the turbine assembly, determined basically by the presence or absence of parts of average pressure, is considered. Special construction features of the condenser and turbine are described. Turbine K-500, with a rate of 1500 rpm, was calculated for operation in a two-loop nuclear power plant with saturated steam with intermediate separation and two-stage steam regeneration. On the base of this turbine, three models of 1000-MW turbines were developed. The first model has a cylinder of average pressure (TsSD) and a lateral condenser. The second has no TsSD but a low location of the condensers. The third has no TsSD and the condensers are located laterally. Calculations of the heat efficiency of the three types of turbines showed that several advantages are offered by the model with a TsSD. Better aerodynamic properties of the exhaust nozzles and condensers with lateral location allows decreasing the specific heat consumption to 0.5-1% or, at the same power, a 10-20% decrease in cooling water consumption

Steam feeding redundancy for turbine-drives of feed pumps at WWER-1000 NPP

International Nuclear Information System (INIS)

Nesterov, Yu.V.; Shmukler, B.I.

1987-01-01

The system of steam supply for feed pump driving turbines (T) at the South Ukrainian Unit 1 according to the centralized redundancy principle is described. T is feeded through the collector of water auxiliary sytem (CWAS) to which steam from the third steam extraction line of turbine is supplied under thenormal regime. Under the reduction of turbine load, live steam from the steam generator is supplied to CWAS through the pressure regulator, possesing 10 s speed of responce. In this case the level reduction in the steam generator makes up 170 mm

Improved algorithm based on equivalent enthalpy drop method of pressurized water reactor nuclear steam turbine

International Nuclear Information System (INIS)

Wang Hu; Qi Guangcai; Li Shaohua; Li Changjian

2011-01-01

Because it is difficulty to accurately determine the extraction steam turbine enthalpy and the exhaust enthalpy, the calculated result from the conventional equivalent enthalpy drop method of PWR nuclear steam turbine is not accurate. This paper presents the improved algorithm on the equivalent enthalpy drop method of PWR nuclear steam turbine to solve this problem and takes the secondary circuit thermal system calculation of 1000 MW PWR as an example. The results show that, comparing with the design value, the error of actual thermal efficiency of the steam turbine cycle obtained by the improved algorithm is within the allowable range. Since the improved method is based on the isentropic expansion process, the extraction steam turbine enthalpy and the exhaust enthalpy can be determined accurately, which is more reasonable and accurate compared to the traditional equivalent enthalpy drop method. (authors)

Efficiency calculation on 10 MW experimental steam turbine

Directory of Open Access Journals (Sweden)

Hoznedl Michal

2018-01-01

Full Text Available The paper deals with defining flow path efficiency of an experimental steam turbine by using measurement of flow, torque, pressures and temperatures. The configuration of the steam turbine flow path is briefly described. Measuring points and devices are defined. The paper indicates the advantages as well as disadvantages of flow path efficiency measurement using enthalpy and torque on the shaft. The efficiency evaluation by the help pressure and temperature measurement is influenced by flow parameter distribution and can provide different values of flow path efficiency. The efficiency determination by using of torque and mass flow measurement is more accurate and it is recommended for using. The disadvantage is relatively very complicated and expensive measuring system.

Methods for calculating the speed-up characteristics of steam-water turbines

International Nuclear Information System (INIS)

Golovach, E.A.

1981-01-01

The methods of approximate and specified calculations of speed- up characteristics of steam-water turbines are considered. The specified non-linear method takes into account change of thermal efficiency, heat drop and losses in the turbine as well as vacuum break-up the condenser. Speed-up characteristics of the K-1000-60-1500 turbine are presented. The calculational results obtained by the non-linear method are compared with the calculations conducted by the approximate linearized method. Differences in the frequency speed up of the turbine rotor rotation calculated by the two methods constitute only 0.5-2.0%. That is why it is necessary to take into account in the specified calculations first of all the most important factors following the rotor speed- up in the following consequence: valve shift of the high pressure cylinder (HPC); steam volume in front of the HPC; shift of the valves behind the separator-steam superheater (SSS); steam volumes and moisture boiling in the SSS; steam consumption for regenerating heating of feed water, steam volumes at the intermediate elements of the turbine, losses in the turbine, heat drop and thermal efficiency [ru

A theoretical analysis of flow through the nucleating stage in a low pressure steam turbine

International Nuclear Information System (INIS)

Skillings, S.A.; Walters, P.T.; Jackson, R.

1989-01-01

In order to improve steam turbine efficiency and reliability, the phenomena associated with the formation and growth of water droplets must be understood. This report describes a theoretical investigation into flow behaviour in the nucleating stage, where the predictions of a one-dimensional theory are compared with measured turbine data. Results indicate that droplet sizes predicted by homogeneous condensation theory cannot be reconciled with measurements unless fluctuating shock waves arise. Heterogeneous effects and flow turbulence are also discussed along with their implications for the condensation process. (author)

Enhanced efficiency steam turbine blading - for cleaner coal plant

Energy Technology Data Exchange (ETDEWEB)

Fowler, A.; Bell, D.; Cao, C.; Fowler, R.; Oliver, P.; Greenough, C.; Timmis, P. [ALSTOM Power, Rugby (United Kingdom)

2005-03-01

The aim of this project was to increase the efficiency of the short height stages typically found in high pressure steam turbine cylinders. For coal fired power plant, this will directly lead to a reduction in the amount of fuel required to produce electrical power, resulting in lower power station emissions. The continual drive towards higher cycle efficiencies demands increased inlet steam temperatures and pressures, which necessarily leads to shorter blade heights. Further advances in blading for short height stages are required in order to maximise the benefit. To achieve this, an optimisation of existing 3 dimensional designs was carried out and a new 3 dimensional fixed blade for use in the early stages of the high pressure turbine was developed. 28 figs., 5 tabs.

Aerodynamic Optimization Design of a Multistage Centrifugal Steam Turbine and Its Off-Design Performance Analysis

Directory of Open Access Journals (Sweden)

Hui Li

2017-01-01

Full Text Available Centrifugal turbine which has less land occupation, simple structure, and high aerodynamic efficiency is suitable to be used as small to medium size steam turbines or waste heat recovery plant. In this paper, one-dimensional design of a multistage centrifugal steam turbine was performed by using in-house one-dimensional aerodynamic design program. In addition, three-dimensional numerical simulation was also performed in order to analyze design and off-design aerodynamic performance of the proposed centrifugal steam turbine. The results exhibit reasonable flow field and smooth streamline; the aerodynamic performance of the designed turbine meets our initial expectations. These results indicate that the one-dimensional aerodynamic design program is reliable and effective. The off-design aerodynamic performance of centrifugal steam turbine was analyzed, and the results show that the mass flow increases with the decrease of the pressure ratio at a constant speed, until the critical mass flow is reached. The efficiency curve with the pressure ratio has an optimum efficiency point. And the pressure ratio of the optimum efficiency agrees well with that of the one-dimensional design. The shaft power decreases as the pressure ratio increases at a constant speed. Overall, the centrifugal turbine has a wide range and good off-design aerodynamic performance.

Design of large steam turbines for PWR power stations

International Nuclear Information System (INIS)

Hobson, G.

1984-01-01

The authors review the thermodynamic cycle requirements for use with pressurized-water reactors, outline the way thermal efficiency is maximized, and discuss the special nature of the wet-steam cycle associated with turbines for this type of reactor. Machine and cycle parameters are optimized to achieve high thermal efficiency, particular attention being given to arrangements for water separation and steam reheating and to provisions for feedwater heating. Principles and details of mechanical design are considered for a range both of full-speed turbines running at 3000 rev/min on 50 Hz systems and of half-speed turbines running at 1800 rev/min on 60 Hz systems. The importance of service experience with nuclear wet-stream turbines, and its relevance to the design of modern turbines for PWR applications, is discussed. (author)

Low pressure cooling seal system for a gas turbine engine

Science.gov (United States)

Marra, John J

2014-04-01

A low pressure cooling system for a turbine engine for directing cooling fluids at low pressure, such as at ambient pressure, through at least one cooling fluid supply channel and into a cooling fluid mixing chamber positioned immediately downstream from a row of turbine blades extending radially outward from a rotor assembly to prevent ingestion of hot gases into internal aspects of the rotor assembly. The low pressure cooling system may also include at least one bleed channel that may extend through the rotor assembly and exhaust cooling fluids into the cooling fluid mixing chamber to seal a gap between rotational turbine blades and a downstream, stationary turbine component. Use of ambient pressure cooling fluids by the low pressure cooling system results in tremendous efficiencies by eliminating the need for pressurized cooling fluids for sealing this gap.

Thermodynamic analysis of heat recovery steam generator in combined cycle power plant

Directory of Open Access Journals (Sweden)

Ravi Kumar Naradasu

2007-01-01

Full Text Available Combined cycle power plants play an important role in the present energy sector. The main challenge in designing a combined cycle power plant is proper utilization of gas turbine exhaust heat in the steam cycle in order to achieve optimum steam turbine output. Most of the combined cycle developers focused on the gas turbine output and neglected the role of the heat recovery steam generator which strongly affects the overall performance of the combined cycle power plant. The present paper is aimed at optimal utilization of the flue gas recovery heat with different heat recovery steam generator configurations of single pressure and dual pressure. The combined cycle efficiency with different heat recovery steam generator configurations have been analyzed parametrically by using first law and second law of thermodynamics. It is observed that in the dual cycle high pressure steam turbine pressure must be high and low pressure steam turbine pressure must be low for better heat recovery from heat recovery steam generator.

To the choice of the regeneration system of the K-1000-68/1500 turbine plant for the NPP with a vertical-type steam generator

International Nuclear Information System (INIS)

Kuznetsov, N.M.; Piskarev, A.A.; Grinman, M.I.; Kruglikov, P.A.

1985-01-01

Several variants of the heat regeneration system for the NPP with WWER-1000 type reactors using vertical steam generator (SG) generating saturated steam at 7.2 MPa pressure and 200 deg C feed water temperature at the SG inlet are considered. The results of comparison of variants in water and steam circuits of turbine plants are greatly influenced by integral economy account, i.e. efficiency indexes account under variable conditions of power unit operation. From variants of water and steam circuits of the K-1000-68/1500 turbine plant considered preference is given to the variant with four low pressure heaters with increased up to 1.25 MPa pressure in a deacrator without high pressure heater with pumping intermediate steam superheater condensate into feedwater circuit

Nuclear steam turbines for power production in combination with heating

International Nuclear Information System (INIS)

Frilund, B.; Knudsen, K.

1977-01-01

The general operating conditions for nuclear steam turbines in district heating system are briefly outlined. The turbine plant can consist of essentially the same types of machines as in conventional district heating systems. Some possible arrangements of back-pressure turbines, back-pressure turbines with condensing tails, or condensing turbines with heat extraction are considered for nuclear power and heat stations. Principles of control for hot water temperature and electrical output are described. Optimization of the plant, considering parallel variations during the year between heat load, cooling water temperature, and required outgoing temperature is discussed. (U.K.)

Energetic and exergetic analysis of a steam turbine power plant in an existing phosphoric acid factory

International Nuclear Information System (INIS)

Hafdhi, Fathia; Khir, Tahar; Ben Yahyia, Ali; Ben Brahim, Ammar

2015-01-01

Highlights: • The operating mode of the factory and the power supply streams are presented. • Energetic Analysis of steam turbine power plant of an existing phosphoric acid factory. • Exergetic Analysis of each component of steam turbine power plant and the different heat recovery system. • Energy, exergy efficiency and irreversibility rates for the main components are determined. • The effect of the operating parameters on the plant performance are analyzed. - Abstract: An energetic and exergetic analysis is conducted on a Steam Turbine Power Plant of an existing Phosphoric Acid Factory. The heat recovery systems used in the different parts of the plant are also considered in the study. Mass, energy and exergy balances are established on the main compounds of the plant. A numerical code is established using EES software to perform the calculations required for the thermal and exergy plant analysis considering real variation ranges of the main operating parameters such as pressure, temperature and mass flow rate. The effects of theses parameters on the system performances are investigated. The main sources of irreversibility are the melters, followed by the heat exchangers, the steam turbine generator and the pumps. The maximum energy efficiency is obtained for the blower followed by the heat exchangers, the deaerator and the steam turbine generator. The exergy efficiency obtained for the heat exchanger, the steam turbine generator, the deaerator and the blower are 88%, 74%, 72% and 66% respectively. The effects of High Pressure steam temperature and pressure on the steam turbine generator energy and exergy efficiencies are investigated.

Analysis of experimental characteristics of multistage steam-jet electors of steam turbines

Science.gov (United States)

Aronson, K. E.; Ryabchikov, A. Yu.; Brodov, Yu. M.; Brezgin, D. V.; Zhelonkin, N. V.; Murmanskii, I. B.

2017-02-01

A series of questions for specification of physical gas dynamics model in flow range of steam-jet unit and ejector computation methodology, as well as functioning peculiarities of intercoolers, was formulated based on analysis of experimental characteristics of multistage team-jet steam turbines. It was established that coefficient defining position of critical cross-section of injected flow depends on characteristics of the "sound tube" zone. Speed of injected flow within this tube may exceed that of sound, and pressure jumps in work-steam decrease at the same time. Characteristics of the "sound tube" define optimal axial sizes of the ejector. According to measurement results, the part of steam condensing in the first-stage coolant constitutes 70-80% of steam amount supplied into coolant and is almost independent of air content in steam. Coolant efficiency depends on steam pressure defined by operation of steam-jet unit of ejector of the next stage after coolant of steam-jet stage, temperature, and condensing water flow. As a rule, steam entering content of steam-air mixture supplied to coolant is overheated with respect to saturation temperature of steam in the mixture. This should be taken into account during coolant computation. Long-term operation causes changes in roughness of walls of the ejector's mixing chamber. The influence of change of wall roughness on ejector characteristic is similar to the influence of reverse pressure of the steam-jet stage. Until some roughness value, injection coefficient of the ejector stage operating in superlimiting regime hardly changed. After reaching critical roughness, the ejector switches to prelimiting operating regime.

Design, development and operating experience with wet steam turbines

International Nuclear Information System (INIS)

Bolter, J.R.

1989-01-01

The paper first describes the special characteristics of wet steam units. It then goes on to discuss the principal features of the units manufactured by the author's company, the considerations on which the designs were based, and the development work carried out to validate them. Some of the design features such as the separator/reheater units and the arrangements for water extraction in the high pressure turbine are unconventional. An important characteristic of all nuclear plant is the combination of high capital cost and low fuel cost, and the consequent emphasis placed on high availability. The paper describes some service problems experienced with wet steam plant and how these were overcome with minimum loss of generation. The paper also describes a number of the developments for future wet steam plant which have evolved from these experiences, and from research and development programmes aimed at increasing the efficiency and reliability of both conventional and wet steam units. Blading, rotor construction and separator/reheater units are considered. (author)

MODEL TESTING OF LOW PRESSURE HYDRAULIC TURBINE WITH HIGHER EFFICIENCY

Directory of Open Access Journals (Sweden)

V. K. Nedbalsky

2007-01-01

Full Text Available A design of low pressure turbine has been developed and it is covered by an invention patent and a useful model patent. Testing of the hydraulic turbine model has been carried out when it was installed on a vertical shaft. The efficiency was equal to 76–78 % that exceeds efficiency of the known low pressure blade turbines. 

Effect of Low Pressure End Conditions on Steam Power Plant Performance

Directory of Open Access Journals (Sweden)

Ali Syed Haider

2014-07-01

Full Text Available Most of the electricity produced throughout the world today is from steam power plants and improving the performance of power plants is crucial to minimize the greenhouse gas emissions and fuel consumption. Energy efficiency of a thermal power plant strongly depends on its boiler-condenser operating conditions. The low pressure end conditions of a condenser have influence on the power output, steam consumption and efficiency of a plant. Hence, the objective this paper is to study the effect of the low pressure end conditions on a steam power plant performance. For the study each component was modelled thermodynamically. Simulation was done and the results showed that performance of the condenser is highly a function of its pressure which in turn depends on the flow rate and temperature of the cooling water. Furthermore, when the condenser pressure increases both net power output and plant efficiency decrease whereas the steam consumption increases. The results can be used to run a steam power cycle at optimum conditions.

Gas--steam turbine combined cycle power plants

Energy Technology Data Exchange (ETDEWEB)

Christian, J.E.

1978-10-01

The purpose of this technology evaluation is to provide performance and cost characteristics of the combined gas and steam turbine, cycle system applied to an Integrated Community Energy System (ICES). To date, most of the applications of combined cycles have been for electric power generation only. The basic gas--steam turbine combined cycle consists of: (1) a gas turbine-generator set, (2) a waste-heat recovery boiler in the gas turbine exhaust stream designed to produce steam, and (3) a steam turbine acting as a bottoming cycle. Because modification of the standard steam portion of the combined cycle would be necessary to recover waste heat at a useful temperature (> 212/sup 0/F), some sacrifice in the potential conversion efficiency is necessary at this temperature. The total energy efficiency ((electric power + recovered waste heat) divided by input fuel energy) varies from about 65 to 73% at full load to 34 to 49% at 20% rated electric power output. Two major factors that must be considered when installing a gas--steam turbine combines cycle are: the realiability of the gas turbine portion of the cycle, and the availability of liquid and gas fuels or the feasibility of hooking up with a coal gasification/liquefaction process.

Steam turbines for PWR stations

International Nuclear Information System (INIS)

Muscroft, J.

1989-01-01

The thermodynamic cycle requirements and mechanical design features applying to modern GEC 3000 rev/min steam turbines for pressurised water reactor power stations are reviewed. The most recent developments include machines of 630 MW and 985 MW output which are currently under construction. The importance of service experience with nuclear wet steam turbines associated with a variety of types of water cooled reactor and its relevance to the design of modern 3000 rev/min turbines for pressurised water reactor applications is emphasised. (author)

Thermoelastic steam turbine rotor control based on neural network

Science.gov (United States)

Rzadkowski, Romuald; Dominiczak, Krzysztof; Radulski, Wojciech; Szczepanik, R.

2015-12-01

Considered here are Nonlinear Auto-Regressive neural networks with eXogenous inputs (NARX) as a mathematical model of a steam turbine rotor for controlling steam turbine stress on-line. In order to obtain neural networks that locate critical stress and temperature points in the steam turbine during transient states, an FE rotor model was built. This model was used to train the neural networks on the basis of steam turbine transient operating data. The training included nonlinearity related to steam turbine expansion, heat exchange and rotor material properties during transients. Simultaneous neural networks are algorithms which can be implemented on PLC controllers. This allows for the application neural networks to control steam turbine stress in industrial power plants.

Thermodynamic analysis of steam-injected advanced gas turbine cycles

Science.gov (United States)

Pandey, Devendra; Bade, Mukund H.

2017-12-01

This paper deals with thermodynamic analysis of steam-injected gas turbine (STIGT) cycle. To analyse the thermodynamic performance of steam-injected gas turbine (STIGT) cycles, a methodology based on pinch analysis is proposed. This graphical methodology is a systematic approach proposed for a selection of gas turbine with steam injection. The developed graphs are useful for selection of steam-injected gas turbine (STIGT) for optimal operation of it and helps designer to take appropriate decision. The selection of steam-injected gas turbine (STIGT) cycle can be done either at minimum steam ratio (ratio of mass flow rate of steam to air) with maximum efficiency or at maximum steam ratio with maximum net work conditions based on the objective of plants designer. Operating the steam injection based advanced gas turbine plant at minimum steam ratio improves efficiency, resulting in reduction of pollution caused by the emission of flue gases. On the other hand, operating plant at maximum steam ratio can result in maximum work output and hence higher available power.

Analisis Bahaya dengan Metode Hazop dan Manajemen Risiko pada Steam Turbine PLTU di Unit 5 Pembangkitan Listrik Paiton (PT. YTL Jawa Timur

Directory of Open Access Journals (Sweden)

Erna Zulfiana

2013-09-01

Full Text Available Steam turbine beroperasi pada temperatur dan tekanan uap yang tinggi sehingga keamanan proses harus dijaga agar tidak terjadi bahaya yang menimbulkan risiko. Untuk analisis dan identifikasi bahaya digunakan metode HAZOP yang selanjutnya melakukan manajemen resiko berupa emergency respon plan berdasarkan bahaya yang mungkin terjadi pada PLTU. Identifikasi bahaya dengan metode HAZOP dilakukan dengan penentuan 4 node pada steam turbine yaitu HP Turbine, IP Turbine, LP Turbine 1 dan LP Turbine 2, penentuan guideword dan deviasi berdasarkan control chart data proses transmitter di setiap node, dan untuk estimasi likelihood berdasarkan nilai MTTF tiap transmitter. ERP pada steam turbine dibuat untuk kejadian kebakaran karena berisiko tinggi dan kemungkinan besar terjadi serta dapat menyebabkan bahaya lain seperti ledakan dsb. Dari penelitian ini diketahui kondisi yang paling berbahaya pada steam turbine adalah kondisi high pressure yang diketahui dari risk matrix pressure trasnmitter pada 4 node yang bernilai high dan ekstrim yang dapat menyebabkan turbin mengalami overspeed. Rekomendasi untuk menanggulangi bahaya tersebut antara lain pemasangan pressure alarm, simulasi automatic turbine test, pemeriksaan turbine overspeed protection serta kalibrasi maupun pengecekan pada pressure trasnmitter tersebut.

Combined cogeneration equipment containing gas turbine using low sulphur heavy stock as fuel

Energy Technology Data Exchange (ETDEWEB)

Taguchi, Goro; Ishiki, Katsuhiko

1988-03-10

This paper describes the combined cogeneration in Chemical and Plastics Co. Madras (India) which uses low sulphur heavy stock (LSHS) as a fuel. By the combined cogeneration of gas turbine and boiler steam turbine power generation, the exhaust from the steam turbine is supplied to the factory as a process steam. This equipment has a capacity of 4835 kW in overall generation power and 23.5 tons/hrs. in steam evaporation. The gas turbine system is equipped with an axial-flow, 11 step compressor, an axial flow, 4 step turbine, and a single-can back flow combustor fixed to the intermediate casing. The temperature of the exhaust from the gas turbine is 542/sup 0/C. Low quality LSHS when burned exerts no influence on the service life of the turbine blades. The boiler is a horizontal bent pipe, forced circulation type, and the steam turbine is a back pressure control type. The fuel is treated with a horizontal, two drum, electrostatic separator to which a demulsifier is supplied, to be separated into oil and water. As to the vanadium salts contained in the fuels, a chemical liquid containing MgO as a major ingredient is added to the fuel prior to the combustion. Thereby, the melting temperature of the vanadium oxide is enhanced, which serves for prevention of the melting and adhesion of the vanadium oxide to the gas turbine. LSHS is a residual oil produced by the ordinary pressure distillation of India-produced crude oil, has a sulphur content of 1.75%, and is solid at room temperature. Attention should be paid to clogging of the pipings. The overall efficiency is 80%. The combined cogeneration can be coordinated with load variations of 10 - 20%. (12 figs, 1 tab)

An optical technique for characterizing the liquid phase of steam at the exhaust of an LP turbine

International Nuclear Information System (INIS)

Kercel, S.W.; Simpson, M.L.; Azar, M.; Young, M.

1993-01-01

Optical observation of velocity and size of water droplets in powerplant steam has several applications. These include the determination of steam wetness fraction, mass flow rate, and predicting erosion of turbine blades and pipe elbows. The major advantages of optical techniques are that they do not interfere with the flow or perturb the observation. This paper describes the measurement of the size and velocity of particles based on the observation and analysis of visibility patterns created by backscattered circularly polarized light. The size of latex particles in a dry nitrogen stream was measured in the laboratory. Visibility patterns of water droplets were observed in the low pressure turbine of Unit 6 of Alabama Power's Gorgas Steam Plant

Cracking of low-pressure steam turbine rotor discs in nuclear power plants

International Nuclear Information System (INIS)

McMinn, A.; Burghard, H.C. Jr.; Lyle, F.F. Jr.; Leverant, G.R.

1984-01-01

This paper describes the results of several metallurgical analyses of retired low pressure (LP) turbine discs that had suffered in-service cracking. Cracks were found in four locations; keyways, bores, web faces and rim attachment areas. In every case, the metallurgical analyses identified intergranular stress corrosion cracking (IGSCC) as the operative mechanism. The cracks normally have been filled with iron oxides; but chlorides, sulphates, carbonates, copper and copper oxide have been found in, or near cracks. In some cases deposits have been strongly alkaline. However, no specific corrodent has been identified as being uniquely responsible for the cracking in any of the discs. In every case, the disc materials met all mechanical-properties and chemical-composition requirements, and had normal microstructures

Nuclear turbine efficiency improvement by wet steam study

International Nuclear Information System (INIS)

Nishikawa, Tsuyoshi; Morson, A.; Markytan, R.

2000-01-01

Most of the turbine used at the nuclear power plant are operated at environment of wet steam, which composes of a big factor of its inner loss in comparison with those of the thermal power plant. If an analytical method predictable on behavior of the wet steam is established, it could be upgraded efficiency of the turbine and also reliability against corrosion formed by moisture. This study, therefore, aims at understanding of physical property of the wet steam flow scarcely known at present, development of an optimum turbine cascade design tool reflected by the property, development of a turbine cascade design reducible of steam loss due to wet steam by using the tool, and development on a method of removing moisture in the turbine to its outer portion. For the tool, a new three dimensional flow numerical analysis is necessary to be developed, to aim at accurately and numerically understanding of the behavior of wet steam. As this study is in advancing now, by using a turbine cascade optimized on the wet steam flow and a developed moisture removing apparatus, about 0.6 % of upgrading in turbine efficiency can be predicted in comparison with that of the advanced aero-cascade of the GE Corporation. (G.K.)

Co-generation on steam industrial systems with disks turbines; Co-geracao em sistemas industriais de vapor com turbinas de discos

Energy Technology Data Exchange (ETDEWEB)

Lezsovits, Ferenc [Universidad de Tecnologia y Economia de Budapest (Hungary)

2010-03-15

The disk turbine, also called Tesla turbine, being of simple construction and low cost, can be used as steam pressure reduction on industrial systems, generating simultaneously electric power, becoming the co-generation even at lower levels. Can be used for various operational parameters and mass flux ratios.This paper analyses the advantages and disadvantages of the turbines under various operation conditions.

Repair welding of cracked steam turbine blades

International Nuclear Information System (INIS)

Bhaduri, A.K.; Gill, T.P.S.; Albert, S.K.; Shanmugam, K.; Iyer, D.R.

1999-01-01

The procedure for repair welding of cracked steam turbine blades made of martensitic stainless steels has been developed using the gas tungsten arc welding process. Weld repair procedures were developed using both ER316L austenitic stainless steel filler wire and ER410 martensitic stainless steel filler wire. The repair welding procedure with austenitic filler wire was developed to avoid preheating of the blade as also hydrogen induced cold cracking, and involved evaluation of three different austenitic filler wires, viz. ER309L, ER316L and ERNiCr-3. The overall development of the repair welding procedure included selection of welding consumables (for austenitic filler metal), optimisation of post weld heat treatment parameters, selection of suitable method for local pre-heating and post-weld heat treatment (PWHT) of the blades, determination of mechanical properties of weldments in as-welded and PWHT conditions, and microstructural examination. After various trials using different procedures, the procedure of local PWHT using electrical resistance heating on the top surface of the weldment and monitoring the temperature by placing a thermocouple at the bottom of the weld, was found to give the most satisfactory results. A similar procedure was used for preheating while using ER410 filler metal. Mechanical testing of weldments before and after PWHT involved tensile tests at room temperature, face and root bend tests, and microhardness measurements across the fusion line and heat affected zone. During procedure qualification, mock-ups and actual repair welding, dye penetrant testing was used at different stages and where ever possible radiography was carried out. These procedures were developed for repair welding of cracked blades in the low-pressure (LP) steam turbines of Indian nuclear power plants. The procedure with ER316 L filler wire has so far been applied for repair welding of 2 cracked blades (made of AISI 410 SS) of LP steam turbines, while the procedure

Modelling and simulation of the steam line, the high and low pressure turbines and the pressure regulator for the SUN-RAH nucleo electric university simulator; Modelado y simulacion de la linea de vapor, las turbinas de alta y de baja presion y el regulador de presion para el simulador universitario de nucleo electricas SUN RAH

Energy Technology Data Exchange (ETDEWEB)

Lopez R, A. [DEPFI, Campus Morelos, en IMTA Jiutepec, Morelos, UNAM (Mexico)]. e-mail: andyskamx@yahoo.com.mx

2003-07-01

In the following article the development of a simulator that allows to represent the dynamics of the following systems: steam line, nozzle, vapor separator, reheater, high pressure turbine, low pressure turbine, power generator and the pressure regulator of a nucleo electric power station. We start from the supposition that this plant will be modeled from a nuclear reactor type BWR (Boiling Water Reactor), using models of reduced order that represent the more important dynamic variables of the physical processes that happen along the steam line until the one generator. To be able to carry out the simulation in real time the Mat lab mathematical modeling software is used, as well as the specific simulation tool Simulink. It is necessary to point out that the platform on which the one is executed the simulator is the Windows operating system, to allow the intuitive use that only this operating system offers. The above-mentioned obeys to that the objective of the simulator it is to help the user to understand some of the dynamic phenomena that are present in the systems of a nuclear plant, and to provide a tool of analysis and measurement of variables to predict the desirable behavior of the same ones. The model of a pressure controller for the steam lines, the high pressure turbine and the low pressure turbine is also presented that it will be the one in charge of regulating the demand of the system according to the characteristics and critic restrictions of safety and control, assigned according to those wanted parameters of performance of this system inside the nucleo electric plant. This simulator is totally well defined and it is part of the University student nucleo electric simulator with Boiling Water Reactor (SUN-RAH), an integral project and of greater capacity. (Author)

The main features of control and operation of steam turbines at nuclear power plants

International Nuclear Information System (INIS)

Czinkoczky, B.

1981-01-01

The output and speed control of steam turbines at nuclear power plants as well as the combination of both controls are reviewed and evaluated. At the same time the tasks of unit control at nuclear power plants, the control of steady main steam pressure and medium pressure of primary circuit, further the connection of reactor and turbine controls and the self-controlling properties of pressurized water reactor are dealt with. Hydraulic and electro-hydraulic speed control, the connection of cach-up dampers and speed control and the application of electro-hydraulic signal converters are discussed. The accomplishment of protection is also described. (author)

A system for regulating the pressure of resuperheated steam in high temperature gas-cooled reactor power stations

International Nuclear Information System (INIS)

Braytenbah, A.S.; Jaegines, K.O.

1975-01-01

The invention relates to a system for regulating steam-pressure in the re-superheating portion of a steam-boiler receiving heat from a gas-cooled high temperature nuclear reactor, provided with gas distributing pumps driven by steam-turbines. The system comprises means for generating a pressure signal of desired magnitude for the re-superheating portion, and means for providing a real pressure in the re-superheating portion, means (including a by-passing device) for generating steam-flow rate signal of desired magnitude, a turbine by-pass device comprising a by-pass tapping means for regulating the steam-flow-rate in said turbine according to the desired steam-flow rate signal and means for controlling said by-pass tapping means according to said desired steam-flow-rate signal [fr

Wet steam wetness measurement in a 10 MW steam turbine

Directory of Open Access Journals (Sweden)

Kolovratník Michal

2014-03-01

Full Text Available The aim of this paper is to introduce a new design of the extinction probes developed for wet steam wetness measurement in steam turbines. This new generation of small sized extinction probes was developed at CTU in Prague. A data processing technique is presented together with yielded examples of the wetness distribution along the last blade of a 10MW steam turbine. The experimental measurement was done in cooperation with Doosan Škoda Power s.r.o.

Replacement of low pressure reheater and performance evaluation on domestic NPP moisture separator reheater

International Nuclear Information System (INIS)

Choi, Y. S.; Jeong, W. T.; Shon, S. Y.; Kim, M. H.

2003-01-01

Moisture Separator Reheater is one of the most important equipment for the integrity of low pressure turbine and the total efficiency of the nuclear power plant, It supplies the dry steam to low pressure turbine after separation of moisture and reheating the wet steam out of high pressure turbine. This equipment is always operated under severe conditions, therefore it should be carefully maintained for safe operation and operating confidence. After replacement low pressure reheater of moister separator reheater on domestic nuclear power plant, there was MSR performance degradation and vibration of condensate drain line. So I found out root cause and commented a solution, site people modified the equipment. Finally I concluded the performanc of MSR was good condition, after I inspected the equipment and evaluated the performance of MSR

STYLE, Steam Cycle Heat Balance for Turbine Blade Design in Marine Operation

International Nuclear Information System (INIS)

Love, J.B.; Dines, W.R.

1970-01-01

1 - Nature of physical problem solved: The programme carries out iterative steam cycle heat balance calculations for a wide variety of steam cycles including single reheat, live steam reheat and multistage moisture separation. Facilities are also available for including the steam-consuming auxiliaries associated with a marine installation. Though no attempt is made to carry out a detailed turbine blading design the programme is capable of automatically varying the blading efficiency from stage to stage according to local steam volume flow rate, dryness fraction and shaft speed. 2 - Method of solution: 3 - Restrictions on the complexity of the problem: Steam pressures to lie within range 0.2 to 5,000 lb/square inch abs steam temperatures to lie within range 50 to 1600 degrees F. Not more than 40 points per turbine expansion line; Not more than 10 expansion lines; Not more than 15 feed heaters. UNIVAC 1108 version received from FIAT Energia Nucleare, Torino, Italy

The impact research of control modes in steam turbine control system (digital electric hydraulic to the low-frequency oscillation of grid

Directory of Open Access Journals (Sweden)

Yanghai Li

2016-01-01

Full Text Available Through the analysis of the control theory for steam turbine, the transfer function of the steam turbine control modes in the parallel operation was obtained. The frequency domain analysis indicated that different control modes of turbine control system have different influence on the damping characteristics of the power system. The comparative analysis shows the direction and the degree of the influence under the different oscillation frequency range. This can provide the theory for the suppression of the low-frequency oscillation from turbine side and has a guiding significance for the stability of power system. The results of simulation tests are consistent with the theoretic analysis.

Specific features of steam turbine design at LMZ

International Nuclear Information System (INIS)

Pichugin, I.I.; Tsvetkov, A.M.; Simkin, M.S.

1993-01-01

General structural layouts of the condensation steam turbines produced by the Leningrad metalworks (LM) are considered. Currently LM produced 50 types and modifications of steam turbines with the capacity from 30 up to 1200 MW. Problems of turbine efficiency and ways of the flow section improvement are discussed

Influence of the loop design of the feedwater- and steam quality in a power plant with pressurized water reactor

International Nuclear Information System (INIS)

Bennert, J.; Becher, L.

1977-01-01

At nuclear power plants with pressurized water reactors, condensate occurs on the high pressure part of the water-steam circuit, caused by the operation with low steam parameters. The behaviour of the electrolytes which entered into the circuit (solubility, distribution in water and/or steam) shows that these electrolytes (salts) are to be found mainly in the condensate. The insinuated electrolytes are reconcentrated during the common arrangements with 'Small Circuit' - consisting of steam generator, high pressure turbine, water separator, feedwater vessel, and have a negative influence on the feedwater - boiler water - and the steam quality. Remedy is possible by modified arrangements, during which these electrolyte-containing condensates will be treated and traced back into the main circuit. Nevertheless that the efficiency decrease is insignificant and additional efforts are necessary, a change over to these arrangements is recommendable, due to the fact that the feedwater quality, the boiler water quality, the steam quality in front of the turbine, and finally also the operational safety, as well as the availability will be improved. (orig.) [de

Application of new designed butterfly type intermediate valve for nuclear steam turbine

International Nuclear Information System (INIS)

Matsumura, Kazuhiro; Kawamata, Susumu; Fujita, Isao; Taketomo, Seiki.

1991-01-01

To cope with a large capacity nuclear steam turbine, a butterfly type intermediate valve has been developed. Compared to the conventional valve, or globe valve, the butterfly valve has the following design features: a) Higher thermal efficiency due to lower pressure loss, b) Easier maintenance due to simplified construction, and c) Lower station cost due to the smaller size of the valve assembly. An experiment with a scaled-down test valve was carried out using compressed air. Subsequently a full-scale valve was tested using steam under actual steam conditions. As a result, these tests gave us no problems. The first nuclear turbine (1100MW) equipped with a butterfly valve is operating satisfactorily with good performance as expected. (author)

Steam turbines of large output especially for nuclear power stations. Part 1

International Nuclear Information System (INIS)

Drahny, J.; Stasny, M.

1986-01-01

At the international conference, 53 papers were presented in 3 sessions dealing with the design of large output steam turbines, with problems of flow in steam turbines, and with the reliability and service life of steam turbines. Part 1 of the conference proceedings contains two introductory papers, one reviewing the 100 years history of steam turbines (not included in INIS), the other giving an overview of the development of steam turbines in the eighties; and the 13 papers heard in the session on steam turbine design, all inputted in INIS. (A.K.)

Fatigue life and damage evolution of martensitic steels for low-pressure steam turbine blades in the VHCF regime; Lebensdauer und Schaedigungsentwicklung martensitischer Staehle fuer Niederdruck-Dampfturbinenschaufeln bei Ermuedungsbeanspruchung im VHCF-Bereich

Energy Technology Data Exchange (ETDEWEB)

Kovacs, Stephan

2014-07-01

Low-pressure steam turbine blades are usually made of martensitic steels with Cr contents between 9 and 12%, which combine good corrosion resistance, high mechanical strength and sufficient ductility. The inhomogeneous flow field behind the vanes generates high-frequency oscillations above 1 kHz. In addition, the blades with lengths up to 1.5 m are operated at rotational speeds up to 3000 rpm, resulting in large centrifugal forces leading to the superposition of extremely high mean stresses. Also resonance oscillations during start-up and shutdown cannot be completely excluded. Currently, the components are designed using high safety factors against S-N curves with an assumed asymptotic fatigue limit above 107 load cycles. Nevertheless, fatigue cracks are observed even at high number of cycles, starting from the blade root without pre-damage by erosion or steam droplet impingement. While fatigue failure usually occurs at the surface, fatigue cracks at very high number of cycles (> 108) initiate at oxides or intermetallic inclusions below the surface. This transition between both failure mechanisms in the Very High-Cycle Fatigue (VHCF) regime is in the focus of numerous current research activities, because numbers of cycles above 108 can be attained in a viable period of time using the recently developed high-frequency testing techniques operated at 20 kHz. Also for wind turbines, gas turbines, bearings, springs, etc. VHCF issues become increasingly important. Within this work, the fatigue life and damage behavior of a martensitic Cr-steel during fatigue loading with and without high mean stresses at number of cycles to failure above 108 was analyzed. On the one hand, the studies gave insights into the relation between fatigue life and fatigue damage evolution of the investigated group of high-strength steels in the very high cycle fatigue regime (up to 2·109). In particular, the influence of high mean stresses on the VHCF behavior (fracture origin, crack growth

The development of control systems for high power steam turbines

International Nuclear Information System (INIS)

Mathey, M.

1983-01-01

The functional and technological aspects of developments in the field of control systems for steam turbines over the last twenty years are analyzed. These developments have now culminated in very sophisticated systems which closely link electronics to high pressure hydraulic technology. A detailed description of these systeme high-lighting the high technical level of the control methods and the flexibility and reliability in service of turbines controlled in this way is given [fr

Turbine airfoil cooling system with cooling systems using high and low pressure cooling fluids

Science.gov (United States)

Marsh, Jan H.; Messmann, Stephen John; Scribner, Carmen Andrew

2017-10-25

A turbine airfoil cooling system including a low pressure cooling system and a high pressure cooling system for a turbine airfoil of a gas turbine engine is disclosed. In at least one embodiment, the low pressure cooling system may be an ambient air cooling system, and the high pressure cooling system may be a compressor bleed air cooling system. In at least one embodiment, the compressor bleed air cooling system in communication with a high pressure subsystem that may be a snubber cooling system positioned within a snubber. A delivery system including a movable air supply tube may be used to separate the low and high pressure cooling subsystems. The delivery system may enable high pressure cooling air to be passed to the snubber cooling system separate from low pressure cooling fluid supplied by the low pressure cooling system to other portions of the turbine airfoil cooling system.

Estimation of Temperature Influence on Creep Rate of High-Temperature Elements in Steam Turbines and Steam Pipelines

Directory of Open Access Journals (Sweden)

A. G. Gerasimova

2011-01-01

Full Text Available The paper considers a high temperature influence on strength characteristics of steam pipelines and steam turbine parts of high and medium pressure. The charts showing a decisive temperature importance in diffuse creep have been presented in the paper. The paper contains a calculation of steel self-diffusion coefficient. Dependence Dsd = f(t for more accurate assessment of  resource characteristics of the applied steel has been proposed in the paper.

Evaluation of anticipatory signal to steam generator pressure control program for 700 MWe Indian pressurized heavy water reactor

International Nuclear Information System (INIS)

Pahari, S.; Hajela, S.; Rammohan, H. P.; Malhotra, P. K.; Ghadge, S. G.

2012-01-01

700 MWe Indian Pressurized Heavy Water Reactor (IPHWR) is horizontal channel type reactor with partial boiling at channel outlet. Due to boiling, it has a large volume of vapor present in the primary loops. It has two primary loops connected with the help of pressurizer surge line. The pressurizer has a large capacity and is partly filled by liquid and partly by vapor. Large vapor volume improves compressibility of the system. During turbine trip or load rejection, pressure builds up in Steam Generator (SG). This leads to pressurization of Primary Heat Transport System (PHTS). To control pressurization of SG and PHTS, around 70% of the steam generated in SG is dumped into the condenser by opening Condenser Steam Dump Valves (CSDVs) and rest of the steam is released to the atmosphere by opening Atmospheric Steam Discharge Valves (ASDVs) immediately after sensing the event. This is accomplished by adding anticipatory signal to the output of SG pressure controller. Anticipatory signal is proportional to the thermal power of reactor and the proportionality constant is set so that SG pressure controller's output jacks up to ASDV opening range when operating at 100% FP. To simulate this behavior for 700 MWe IPHWR, Primary and secondary heat transport system is modeled. SG pressure control and other process control program have also been modeled to capture overall plant dynamics. Analysis has been carried out with 3-D neutron kinetics coupled thermal hydraulic computer code ATMIKA.T to evaluate the effect of the anticipatory signal on PHT pressure and over all plant dynamics during turbine trip in 700 MWe IPHWR. This paper brings out the results of the analysis with and without considering anticipatory signal in SG pressure control program during turbine trip. (authors)

A drier unit for steam separators

International Nuclear Information System (INIS)

Peyrelongue, J.-P.

1973-01-01

Description is given of a drier unit adapted to equip a water separator mounted in a unit for treating a wet steam fed from a high pressure enclosure, so as to dry and contingently superheat said steam prior to injecting same into a turbine low pressure stage. This drier unit is constituted by at least a stack of separating sheets maintained in parallel relationship and at a slight angle with respect to the horizontal so as to allow the water provided by wet steam to flow toward a channel communicating with a manifold, and by means for guiding the steam between the sheets and evenly distributing it. This can be applied to steam turbines in nuclear power stations [fr

Performance Modelling of Steam Turbine Performance using Fuzzy ...

African Journals Online (AJOL)

Performance Modelling of Steam Turbine Performance using Fuzzy Logic ... AFRICAN JOURNALS ONLINE (AJOL) · Journals · Advanced Search · USING AJOL · RESOURCES. Journal of Applied Sciences and Environmental Management ... A Fuzzy Inference System for predicting the performance of steam turbine

Check of condition of steam generators, volume compensators and turbine condensers in nuclear power plants

International Nuclear Information System (INIS)

Matal, O.; Klinga, J.; Holy, F.; Sobotka, J.

1989-01-01

A negative pressure leak detector is described designed for leak testing of tubes in steam generators and steam turbine condensers. The principle, operation and use are described of inflatable bags and an inflatable platform. The bags are designed for insulating and sealing spaces in nuclear reactor components while the inflatable platform is used in pressurizer inspections and repairs. Their properties, and other facilities for detecting leaks in steam generator tubes are briefly described. (M.D.). 3 figs

Influence of the Steam Addition on Premixed Methane Air Combustion at Atmospheric Pressure

Directory of Open Access Journals (Sweden)

Mao Li

2017-07-01

Full Text Available Steam-diluted combustion in gas turbine systems is an effective approach to control pollutant emissions and improve the gas turbine efficiency. The primary purpose of the present research is to analyze the influence of steam dilution on the combustion stability, flame structures, and CO emissions of a swirl-stabilized gas turbine model combustor under atmospheric pressure conditions. The premixed methane/air/steam flame was investigated with three preheating temperatures (384 K/434 K/484 K and the equivalence ratio was varied from stoichiometric conditions to the flammability limits where the flame was physically blown out from the combustor. In order to represent the steam dilution intensity, the steam fraction Ω defined as the steam to air mass flow rate ratio was used in this work. Exhaust gases were sampled with a water-cooled emission probe which was mounted at the combustor exit. A 120 mm length quartz liner was used which enabled the flame visualization and optical measurement. Time-averaged CH chemiluminescence imaging was conducted to characterize the flame location and it was further analyzed with the inverse Abel transform method. Chemical kinetics calculation was conducted to support and analyze the experimental results. It was found that the LBO (lean blowout limits were increased with steam fraction. CH chemiluminescence imaging showed that with a high steam fraction, the flame length was elongated, but the flame structure was not altered. CO emissions were mapped as a function of the steam fraction, inlet air temperature, and equivalence ratios. Stable combustion with low CO emission can be achieved with an appropriate steam fraction operation range.

Power-generation method using combined gas and steam turbines

Energy Technology Data Exchange (ETDEWEB)

Liu, C; Radtke, K; Keller, H J

1997-03-20

The invention concerns a method of power generation using a so-called COGAS (combined gas and steam) turbine installation, the aim being to improve the method with regard to the initial costs and energy consumption so that power can be generated as cheaply as possible. This is achieved by virtue of the fact that air taken from the surrounding atmosphere is splint into an essentially oxygen-containing stream and an essentially nitrogen-containing stream and the two streams fed further at approximately atmospheric pressure. The essentially nitrogen-containing stream is mixed with an air stream to form a mixed nitrogen/air stream and the mixed-gas stream thus produced is brought to combustion chamber pressure in the compressor of the gas turbine, the combustion of the combustion gases in the combustion chamber of the gas turbine being carried out with the greater part of this compressed mixed-gas stream. (author) figs.

Wet steam turbines for nuclear generating stations -design and operating experience

International Nuclear Information System (INIS)

Usher, J.

1977-01-01

Lecture to the Institution of Nuclear Engineers, 11 Jan. 1977. The object of this lecture was to give an account of some design features of large wet steam turbines and to show by describing some recent operational experience how their design concepts were fulfilled. Headings are as follows: effects of wet steam cycle on turbine layout and operation (H.P. turbine, L.P. turbine); turbine control and operation; water separators; and steam reheaters. (U.K.)

Recent technology for nuclear steam turbine-generator units

International Nuclear Information System (INIS)

Moriya, Shin-ichi; Kuwashima, Hidesumi; Ueno, Takeshi; Ooi, Masao

1988-01-01

As the next nuclear power plants subsequent to the present 1,100 MWe plants, the technical development of ABWRs was completed, and the plan for constructing the actual plants is advanced. As for the steam turbine and generator facilities of 1,350 MWe output applied to these plants, the TC6F-52 type steam turbines using 52 in long blades, moisture separation heaters, butterfly type intermediate valves, feed heater drain pumping-up system and other new technologies for increasing the capacity and improving the thermal efficiency were adopted. In this paper, the outline of the main technologies of those and the state of examination when those are applied to the actual plants are described. As to the technical fields of the steam turbine system for ABWRs, the improvement of the total technologies of the plants was promoted, aiming at the good economical efficiency, reliability and thermal efficiency of the whole facilities, not only the main turbines. The basic specification of the steam turbine facilities for 50 Hz ABWR plants and the main new technologies applied to the turbines are shown. The development of 52 in long last stage blades, the development of the analysis program for the coupled vibration of the large rotor system, the development of moisture separation heaters, the turbine control system, condensate and feed water system, and the generators are described. (Kako, I.)

Structural integrity analysis of a steam turbine

International Nuclear Information System (INIS)

Villagarcia, Maria P.

1997-01-01

One of the most critical components of a power utility is the rotor of the steam turbine. Catastrophic failures of the last decades have promoted the development of life assessment procedures for rotors. The present study requires the knowledge of operating conditions, component geometry, the properties of materials, history of the component, size, location and nature of the existing flaws. The aim of the present work is the obtention of a structural integrity analysis procedure for a steam turbine rotor, taking into account the above-mentioned parameters. In this procedure, a stress thermal analysis by finite elements is performed initially, in order to obtain the temperature and stress distribution for a subsequent analysis by fracture mechanics. The risk of a fast fracture due to flaws in the central zone of the rotor is analyzed. The procedure is applied to an operating turbine: the main steam turbine of the Atucha I nuclear power utility. (author)

Study of steam, helium and supercritical CO2 turbine power generations in prototype fusion power reactor

International Nuclear Information System (INIS)

Ishiyama, Shintaro; Muto, Yasushi; Kato, Yasuyoshi; Nishio, Satoshi; Hayashi, Takumi; Nomoto, Yasunobu

2008-01-01

Power generation systems such as steam turbine cycle, helium turbine cycle and supercritical CO 2 (S-CO 2 ) turbine cycle are examined for the prototype nuclear fusion reactor. Their achievable cycle thermal efficiencies are revealed to be 40%, 34% and 42% levels for the heat source outlet coolant temperature of 480degC, respectively, if no other restriction is imposed. In the current technology, however, low temperature divertor heat source is included. In this actual case, the steam turbine system and the S-CO 2 turbine system were compared in the light of cycle efficiency and plant cost. The values of cycle efficiency were 37.7% and 36.4% for the steam cycle and S-CO 2 cycle, respectively. The construction cost was estimated by means of component volume. The volume became 16,590 m 3 and 7240 m 3 for the steam turbine system and S-CO 2 turbine system, respectively. In addition, separation of permeated tritium from the coolant is much easier in S-CO 2 than in H 2 O. Therefore, the S-CO 2 turbine system is recommended to the fusion reactor system than the steam turbine system. (author)

Effect of thermal barrier coatings on the performance of steam and water-cooled gas turbine/steam turbine combined cycle system

Science.gov (United States)

Nainiger, J. J.

1978-01-01

An analytical study was made of the performance of air, steam, and water-cooled gas-turbine/steam turbine combined-cycle systems with and without thermal-barrier coatings. For steam cooling, thermal barrier coatings permit an increase in the turbine inlet temperature from 1205 C (2200 F), resulting in an efficiency improvement of 1.9 percentage points. The maximum specific power improvement with thermal barriers is 32.4 percent, when the turbine inlet temperature is increased from 1425 C (2600 F) to 1675 C (3050 F) and the airfoil temperature is kept the same. For water cooling, the maximum efficiency improvement is 2.2 percentage points at a turbine inlet temperature of 1683 C (3062 F) and the maximum specific power improvement is 36.6 percent by increasing the turbine inlet temperature from 1425 C (2600 F) to 1730 C (3150 F) and keeping the airfoil temperatures the same. These improvements are greater than that obtained with combined cycles using air cooling at a turbine inlet temperature of 1205 C (2200 F). The large temperature differences across the thermal barriers at these high temperatures, however, indicate that thermal stresses may present obstacles to the use of coatings at high turbine inlet temperatures.

Steam temperature variation behind a turbine steam separator-superheater during NPP start-up

International Nuclear Information System (INIS)

Lejzerovich, A.Sh.; Melamed, A.D.

1979-01-01

To determine necessary parameters of the steam temperature automatic regulator behind the steam separator-rheater supe (SSS) of an NPP turbine the static and dynamic characteristics of the temperature change behind the SSS were studied experimentally. The measurements were carried out at the K-220-44 turbine of the Kolskaja NPP in the case of both varying turbine loads and the flow rate of the heating vapor. Disturbances caused by the opening of the regulating valve at the inlet of the heating vapor are investigated as well. It is found that due to a relatively high inertiality of the SSS a rather simple structure of the start-up steam temperature regulators behind the SSS in composition with automatated driving systems of the turbine start-up without regard for the change of the dynamic characteristics can be used

C. F. Braun. Standard turbine island design, safety analysis report

International Nuclear Information System (INIS)

1974-01-01

A standard turbine island used with a BWR is described. It consists of the turbine-generator; steam system; condensate storage, cleanup, and transfer systems; control and instrumentation; water treatment plant; make-up demineralizer; potable and waste water systems; and a compressed air system. The turbine-generator is a tandem-compound nuclear-type turbine with one double-flow high-pressure section and a six-flow low-pressure section in three double-flow low-pressure casings. The turbine is direct connected to an 1800 rpm synchronous a-c generator. A combined moisture separator and two-stage reheater is provided. The main steam system delivers the steam generated in a BWR to the main turbine stop valves. The condensate system maintains proper water inventory. Protective features prevent loss of the system due to electrical failure of a component and isolates faults to ensure continuity of a power supply from alternate sources. (U.S.)

Time program using in automatization of steam turbines start-up

International Nuclear Information System (INIS)

Lejzerovich, A.Sh.; Melamed, A.D.

Examples and arguments for developing time programs of changing basic parameters of automated start-up of TPP and NPP high-power steam turbines are considered. Basic parameters subject to controlled changing at automatization of turbine start-up are rotation frequency, loading and temperature of steam supplied to the turbine. Principle facility schemes of program regulation of steam temperature at the start-up are presented. The facility scheme of loading the NPP wet steam turbine is given. The principles of developing time programs, of changing basic parameters of automated start-up enable realizing transient processes close to theoretically optimum processes at arbitrary prestart-up state of the turbine by means of rather simple autatic facilities. In particular, for automated temperature increase of steam supplied to the turbine of TES power units and AES turbine loading, it is advisable to use programs in the form of linear dependence of velocity of changing the controlled parameter on the given value, the initial level, from which the parameter increase with a regulated velocity is realized, is given in the form of analogue dependence on the turbine prestart-up state. The programs described and the schemes of their realization have been approved at the automatization of 300 MW power unit starts up with the K-300-240 turbine and K-220-44 turbine as well as used when creating control system for turbines of 500 MW and higher for designed TPP and NPP power units

Technical diagnostics of steam turbines

International Nuclear Information System (INIS)

Vlckova, B.; Drahy, J.

1987-01-01

This paper deals with practical experience in application of technical diagnostics methods to steam turbines, in particular using pedestal and shaft vibration measurements as well as estimation of bearing metal temperature and ultrasound emission signals. An estimation of effectiveness of the diagnostics methods used is given on the basis of experimental investigations made on a 30-MW turbine. (author)

MEDEA, Steady-State Pressure and Temperature Distribution in He H2O Steam Generator

International Nuclear Information System (INIS)

Hansen, Ulf

1976-01-01

1 - Nature of physical problem solved: MEDEA calculates the time-independent pressure and temperature distribution in a helium-water steam generator. The changing material properties of the fluids with pressure and temperature are treated exactly. The steam generator may consist of economizer, evaporator, superheater and reheater in variable flow patterns. In case of reheating the high-pressure turbine is taken into account. The main control circuits influencing the behaviour of the system are simulated. These are water spraying of the hot steam, load-dependent control of steam pressure at the HP-turbine inlet and valves before the LP-turbine to ensure constant pressure in the reheater section. Investigations of hydrodynamic flow stability in single tubes can be performed. 2 - Method of solution: The steam generator is calculated as a 1-dimensional model, (i.e. all parallel tubes working under equal conditions) and is divided into small heat exchanger elements with helium and water in ideal parallel or counter flow. The material and thermodynamic properties are kept constant within one element. The calculations start at the cold end of the steam generator and proceed stepwise along the water flow pattern to produce pressure and temperature distributions of helium and water. The gas outlet temperature is changed until convergence is reached with a continuous temperature profile on the gas side. MEDEA chooses the iteration scheme according to flow pattern and other special arrangements in the steam generator. The hydrodynamic stability is calculated for a single tube assuming that all tubes are exposed to the same gas temperature profile and changing the water flow in a single tube will not influence the conditions on the gas side. Varying the water flow by keeping gas temperature constant and repeating the steam generator calculations yield pressure drop and steam temperature as a function of flow rate. 3 - Restrictions on the complexity of the problem: Maximum

Energy and exergy analysis of the turbo-generators and steam turbine for the main feed water pump drive on LNG carrier

International Nuclear Information System (INIS)

Mrzljak, Vedran; Poljak, Igor; Mrakovčić, Tomislav

2017-01-01

Highlights: • Two low-power steam turbines in the LNG carrier propulsion plant were investigated. • Energy and exergy efficiencies of both steam turbines vary between 46% and 62%. • The ambient temperature has a low impact on exergy efficiency of analyzed turbines. • The maximum efficiencies area of both turbines was investigated. • A method for increasing the turbo-generator efficiencies by 1–3% is presented. - Abstract: Nowadays, marine propulsion systems are mainly based on internal combustion diesel engines. Despite this fact, a number of LNG carriers have steam propulsion plants. In such plants, steam turbines are used not only for ship propulsion, but also for electrical power generation and main feed water pump drive. Marine turbo-generators and steam turbine for the main feed water pump drive were investigated on the analyzed LNG carrier with steam propulsion plant. The measurements of various operating parameters were performed and obtained data were used for energy and exergy analysis. All the measurements and calculations were performed during the ship acceleration. The analysis shows that the energy and exergy efficiencies of both analyzed low-power turbines vary between 46% and 62% what is significantly lower in comparison with the high-power steam turbines. The ambient temperature has a low impact on exergy efficiency of analyzed turbines (change in ambient temperature for 10 °C causes less than 1% change in exergy efficiency). The highest exergy efficiencies were achieved at the lowest observed ambient temperature. Also, the highest efficiencies were achieved at 71.5% of maximum developed turbo-generator power while the highest efficiencies of steam turbine for the main feed water pump drive were achieved at maximum turbine developed power. Replacing the existing steam turbine for the main feed water pump drive with an electric motor would increase the turbo-generator energy and exergy efficiencies for at least 1–3% in all analyzed

Steam turbine controls and their integration into power plants

International Nuclear Information System (INIS)

Kure-Jensen, J.; Hanisch, R.

1989-01-01

The main functions of a modern steam turbine control system are: speed and acceleration control during start-up; initialization of generator excitation; synchronization and application of load; pressure control of various forms: inlet, extraction backpressure, etc.; unloading and securing of the turbine; sequencing of the above functions under constraint of thermal stress overspeed protection during load rejection and emergencies; protection against serious hazards, e.g., loss of oil pressure, high bearing vibration; and testing of valves and vitally important protection functions. It is characteristic of the first group of functions that they must be performed with high control bandwidth, or very high reliability, or both, to ensure long-term satisfactory service of the turbine. It is for these reasons that GE has, from the very beginning of the technology, designed and provided the controls and protection for its units, starting with mechanical and hydraulic devices and progressing to analog electrohydraulic systems introduced in the 1960s, and now continuing with all-digital electrohydraulic systems

Steam turbines for nuclear power stations in Czechoslovakia and their use for district heating

International Nuclear Information System (INIS)

Drahy, J.

1989-01-01

The first generation of nuclear power stations in Czechoslavakia is equipped with 440 MW e pressurized water reactors. Each reactor supplies two 220 MW, 3000 rpm condensing type turbosets operating with saturated steam. After the completion of heating water piping systems, all of the 24 units of 220 MW in Czechoslovak nuclear power stations will be operated as dual purpose units, delivering both electricity and heat. At the present time, second-generation nuclear power stations, with 1000 MW e PWRs, are being built. Each such plant is equipped with one 1000 MW full-speed saturated steam turbine. The turbine is so designed as to permit the extraction of steam corresponding to the following quantities of heat: 893 MJ/s with three-stage water heating (150/60 0 C); and 570 MJ/s with two-stage water heating (120/60 0 C). The steam is taken from uncontrolled steam extraction points. (author)

Wet steam turbines for CANDU-Reactors

International Nuclear Information System (INIS)

Westmacott, C.H.L.

1977-01-01

The technical characteristics of 4 wet steam turbine aggregates used in the Pickering nuclear power station are reported on along with operational experience. So far, the general experience was positive. Furthermore, plans are mentioned to use this type of turbines in other CANDU reactors. (UA) [de

FUNDAMENTALS OF THE THEORY OF VENTILLATION PROCESSES IN THE STEAM TURBINES TPP

Directory of Open Access Journals (Sweden)

V. M. Neuimin

2015-01-01

Full Text Available  The article proposes the theoretical framework of ventilation processes emerging and going on in the stages of TPP steam turbines during the operating regimes with small-quantity volumetric flow rates in the low-pressure cylinder. The basic theory includes new physicomathematical models for estimating the ventilating capacity losses and ventilation heatings-up of the steam and the air-gas channel of the turbine; search and investigation of the factors causing the increased momental loads on the blade wheels of the finale stages which are likely to lead to destruction of the rotating blades. The paper renders the practical results of utilizing the theoretical framework of ventilation processes.The author obtains a new mathematical relation for high-accuracy assessment of the ventilating capacity losses accounting for all the diversification of parameters defining the level of these losses (it is established that the Coriolis force contributes twice as much to the ventilating capacity losses as the centrifugal force. Seven ordinary formulae obtained on its basis provide a separate stage ventilation-losses immediate evaluation (with rotation blades of the finale stage not unwinding from the turning, with rotation blades of the finale and intermediate stages unwinding from the turning, in the turbine altogether-vapor-evacuated including by readings of the regular instruments located at the connecters of the exhaust part of the lowpressure cylinder.As the cornerstone of the new ventilation heating-up evaluation system the author lays two experimentally established facts: the ventilating capacity losses are practically constant at working steam negligible volumetric flow rates; symmetrical ventilating flows in the blade channel mingle entirely to the moment of their split up at the periphery. This renders possible estimating the complete enthalpy increment of the steam being discharged from a stage in relation to the enthalpy of the steam being

Steam turbines of large output. Vol. 1, 2, 3

International Nuclear Information System (INIS)

1989-01-01

The proceedings contain 52 papers of which 14 have been inputted in INIS. They concern the development of high output turbines for power plants, the designing and testing of moisture separators, aerodynamics and vibrations of revolving parts of turbines, turbines suitable for heat extraction, the calculations and testing of steam flow characteristics, the mathematical model of thermodynamic cycles in wet steam, reliability, corrosion, and the questions of economics. (M.D.)

Welding repair of the high-intermediate pressure steam casings made of Cr-Mo and Cr-Mo-V steel

International Nuclear Information System (INIS)

Mazur, Z.; Cristalinas, V.; Kubiak, J.

1996-01-01

An analysis of typical failure causes and their location at high-intermediate pressure steam turbine casing, and weldability analysis of the Cr-Mo and Cr-Mo-V steels, is carried out. basing on the steam turbine of 158 MW capacity, the internal high pressure casing failures and development of in situ repair welding technology is described. After repair, the casing was put back into service

Cast Alloys for Advanced Ultra Supercritical Steam Turbines

Energy Technology Data Exchange (ETDEWEB)

G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

2010-05-01

The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

Biomass-gasifier steam-injected gas turbine cogeneration for the cane sugar industry

International Nuclear Information System (INIS)

Larson, E.D.; Williams, R.H.; Ogden, J.M.; Hylton, M.G.

1991-01-01

Steam injection for power and efficiency augmentation in aeroderivative gas turbines has been commercially established for natural gas-fired cogeneration since 1980. Steam-injected gas turbines fired with coal and biomass are being developed. A performance and economic assessment of biomass integrated-gasifier steam-injected gas turbine (BIG/STIG) cogeneration systems is carried out here. A detailed economic case study is presented for the second largest sugar factory in Jamaica, with cane residues as the fuel. BIG/STIG cogeneration units would be attractive investments for sugar producers, who could sell large quantities of excess electricity to the utility, or for the utility, as a low-cost generating option. Worldwide, the cane sugar industry could support some 50,000 MW of BIG/STIG electric generation capacity. The relatively modest development effort required to commercialize the BIG/STIG technology is discussed in a companion paper prepared for this conference

Wet-steam erosion of steam turbine disks and shafts

International Nuclear Information System (INIS)

Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

2011-01-01

A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

Materials for advanced ultrasupercritical steam turbines

Energy Technology Data Exchange (ETDEWEB)

Purgert, Robert [Energy Industries Of Ohio Inc., Independence, OH (United States); Shingledecker, John [Energy Industries Of Ohio Inc., Independence, OH (United States); Saha, Deepak [Energy Industries Of Ohio Inc., Independence, OH (United States); Thangirala, Mani [Energy Industries Of Ohio Inc., Independence, OH (United States); Booras, George [Energy Industries Of Ohio Inc., Independence, OH (United States); Powers, John [Energy Industries Of Ohio Inc., Independence, OH (United States); Riley, Colin [Energy Industries Of Ohio Inc., Independence, OH (United States); Hendrix, Howard [Energy Industries Of Ohio Inc., Independence, OH (United States)

2015-12-01

The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have sponsored a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired power plants capable of operating at much higher efficiencies than the current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions. A limiting factor in this can be the materials of construction for boilers and for steam turbines. The overall project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760°C (1400°F)/35MPa (5000 psi). This final technical report covers the research completed by the General Electric Company (GE) and Electric Power Research Institute (EPRI), with support from Oak Ridge National Laboratory (ORNL) and the National Energy Technology Laboratory (NETL) – Albany Research Center, to develop the A-USC steam turbine materials technology to meet the overall project goals. Specifically, this report summarizes the industrial scale-up and materials property database development for non-welded rotors (disc forgings), buckets (blades), bolting, castings (needed for casing and valve bodies), casting weld repair, and casting to pipe welding. Additionally, the report provides an engineering and economic assessment of an A-USC power plant without and with partial carbon capture and storage. This research project successfully demonstrated the materials technology at a sufficient scale and with corresponding materials property data to enable the design of an A-USC steam turbine. The key accomplishments included the development of a triple-melt and forged Haynes 282 disc for bolted rotor construction, long-term property development for Nimonic 105 for blading and bolting, successful scale-up of Haynes 282 and Nimonic 263 castings using

Nitrided steel with increased reliability for steam turbine blades of low pressure cylinders; Vysokoazotistaya stal` s povishennoj nadezhdnostni dlya lopatok ha tsilindrov niskogo davleniya parnikh turbin

Energy Technology Data Exchange (ETDEWEB)

Andreev, Ch; Lengarski, P [Bylgarska Akademiya na Naukite, Sofia (Bulgaria). Inst. po Metaloznanie i Tekhnologiya na Metalite

1996-12-31

A new type of steel has been developed, containing 0.11-0.20% N and less than 0.05% C, the sum of both components being within the range 0.16-0.26%. The metal has an austenite-martensite structure with 10-30% austenite content. Samples obtained by counter-pressure casting have been investigated with respect to the influence of the thermal treatment on mechanical properties. The best properties are obtained when applying hardening by heating at 1050{sup o} C and cooling at 550{sup o} C: fluidity limit R{sub 0}.2>=850 MPa, relative elongation A>=15%, relative shortening Z>=50%, impact viscosity KCU >= 588 kJ/m{sup 2} at critical temperature of brittleness <-40{sup o} C. These properties are combined with high corrosion and wear resistance and make the steel suitable for steam turbine blades. 5 refs., 2 figs., 4 tabs.

High speed drying of saturated steam

International Nuclear Information System (INIS)

Marty, C.; Peyrelongue, J.P.

1993-01-01

This paper describes the development of the drying process for the saturated steam used in the PWR nuclear plant turbines in order to prevent negative effects of water on turbine efficiency, maintenance costs and equipment lifetime. The high speed drying concept is based on rotating the incoming saturated steam in order to separate water which is more denser than the steam; the water film is then extracted through an annular slot. A multicellular modular equipment has been tested. Applications on high and low pressure extraction of various PWR plants are described (Bugey, Loviisa)

Repairing methods of steam turbine blades using welding procedures

International Nuclear Information System (INIS)

Mazur, Z.; Cristalinas, V.; Kubiak, J.

1995-01-01

The steam turbine blades are subjected to the natural permanent wear or damage, which may be of mechanical or metallurgical origin. The typical damage occurring during the lifetime of turbine blading may be erosion, corrosion, foreign objects damage, rubbing and cracking caused by high cycle fatigue and creep crack growth. The nozzle and diaphragm vanes (stationary blades) of the steam turbine are elements whose damage is commonly occurring and they require special repair processes. The damage of the blade trailing edge of nozzle and diaphragm vanes, due to the former causes, may be refurbished by welding deposits or stainless steel inserts welded to the blades. Both repair methods of the stationary steam turbine blades are presented. The results of the blades refurbishment are an increase of the turbine availability, reliability and efficiency, and a decrease of the risk that failure will occur. Also, the repair cost versus the spare blades cost represent significant reduction of expenditure. 7 refs

Corrosion cracking of rotor steels of steam turbines

International Nuclear Information System (INIS)

Melekhov, R.K.; Litvintseva, E.N.

1994-01-01

Results of investigation of stress corrosion cracking of steam turbine materials in nuclear, fossil and geothermal power plants have been analysed. The role of factors that cause damage to rotor discs, mono block and welding rotors of steam turbines has been shown. These are yield stress and steel composition, stress intensity coefficient and crack growth rate, composition and temperature of the condensed steam and water, electrochemical conditions. The conclusion has been made about the state of stress corrosion cracking of the rotors materials, and main investigation trends which are necessary to solve this problem have been listed

Aerodynamic instabilities in governing valves of steam turbines

International Nuclear Information System (INIS)

Richard, J.M.; Pluviose, M.

1991-01-01

The capacity of a.c. turbogenerators in a Pressurized Water Reactor (PWR) is regulated by means of governing valves located at the inlet of the high-pressure turbine. The conditions created in these valves (due to the throttling of the steam) involve the generation of a jet structure, possibly supersonic. Aerodynamic instabilities could potentially excite the mechanical structure. These aerodynamic phenomena are studied in this paper by means of a two-dimensional numerical model. Viscous effects are taken into account with heuristic criteria on separation and reattachment. Detailed experimental analysis of the flow behaviour is compared with the numerical prediction of stability limits. (Author)

Steam plant for pressurized water reactors

International Nuclear Information System (INIS)

Anon.

1983-01-01

This book discusses the research and development organisations and users to highlight those aspects of the steam turbine and associated plant which are particularly related to the PWR system. The contents include: Characteristics of the steam system (including feed train, dump system and safety aspects); overall design aspects of high and half speed turbines; design aspects of the steam generator and seismic considerations; moisture separators and reheaters; feed pumps and their drives; water treatment; safety related valves; operational experience; availability and performance

Physical-chemistry aspects of water in steam turbines associated with material stress and electrochemical assessment of the AISI 403 to simulate real condition

Energy Technology Data Exchange (ETDEWEB)

Pacheco, D S; Franco, C V; Godinho, J F; Frech, W A; Sonai, G G [Univ. Federal de Santa Catarina, Florianopolis (Brazil); Torres, L A.M.; Ellwanger, A R.F. [Tractebel Energia, Capivari de Baixo (Brazil)

2009-07-01

This study described a methodology developed to prevent the occurrence of corrosion failure in steam turbines. The methodology was developed after the failure of a turbine blade at a plant in Brazil. Deposits were collected from various locations along the turbine blade path and analyzed. A turbine deposit collector and simulator was installed to determine the concentrations of steam impurities. Samples were collected from the low pressure turbine at the crossover point and from the polishing station and analyzed using inductive coupled plasma-mass spectrometry (ICP-MS) in order to determine if sodium levels exceeded 3 ppb. Filters were weighed in order to determine the accumulation of impurities. A 3-electrode system was used to determine the influence of chloride ions. The design of the system's condensate polisher beds was modified in order to improve condensate effluent conductivity. The condensate treatment procedure lowered the concentrations of salt impurities and established a monitoring methodology for water and steam used at the plant. It was concluded that the methodology can be used to to reduce inspection intervals and increase system reliability. 10 refs., 1 tab., 7 figs.

Performance and environment as objectives in multi-criterion optimization of steam injected gas turbine cycles

International Nuclear Information System (INIS)

Kayadelen, Hasan Kayhan; Ust, Yasin

2014-01-01

Rapidly growing demand for gas turbines promotes research on their performance improvement and reducing their exhaust pollutants. Even small increments in net power or thermal efficiency and small changes in pollutant emissions have become significant concerns for both new designs and cycle modifications. To fulfill these requirements an accurate performance evaluation method which enables to see the effects on the exhaust gas composition is an important necessity. To fill this gap, a thermo-ecologic performance evaluation approach for gas turbine cycles with chemical equilibrium approximation which enables performance and environmental aspects to be considered simultaneously, is presented in this work. Steam injection is an effective modification to boost power and limit NO x emissions for gas turbine systems. Steam injection also increases thermal efficiency so less fuel is burnt to maintain the same power output. Because of its performance related and environmental advantages, presented approach is applied on the steam injected gas turbine cycle and a precise multi-criterion optimization is carried out for varying steam injection, as well as equivalence and pressure ratios. Irreversibilities and pressure losses are also considered. Effects of each parameter on the net work and thermal efficiency as well as non-equilibrium NO x and CO emissions are demonstrated. Precision improvement of the presented thermo-ecological model is shown and two main concerns; constant turbine inlet condition for higher net work output and constant net work output condition for lower fuel consumption are compared. - Highlights: • A thermodynamically precise performance estimation tool for GT cycles is presented. • STIG application is provided to show its flexibility for any GT cycle and diluents. • Constant TIT and net work output conditions have been compared and discussed. • The model provides results to evaluate economic and environmental aspects together. • It provides a

Method of determining the enthalpy and moisture content of wet steam

International Nuclear Information System (INIS)

Silvestri, G.J. Jr.

1991-01-01

This patent describes a nuclear powered multi-stage steam turbine system wherein steam at higher than atmospheric pressure is introduced into the turbine system at a high pressure turbine element and thereafter flows through a series of turbine elements at successively decreasing pressures, wherein portions of the steam are extracted from the turbine elements at a plurality of lower pressure points and the steam is finally exhausted at a lowest pressure point, the method of determining moisture content and enthalpy of steam at a selected pressure point. It comprises sampling a small quantity of steam at the selected pressure point; super heating the steam sample to a single-phase state by reducing its pressure and bottling it in a closed measuring chamber whereby the flow energy of the sample is converted into internal energy; measuring the pressure of the steam sample within the chamber; determining the sonic velocity of the steam sample by passing a sound wave through the sample from a transmitter to a receiver located at a known distance from the transmitter and measuring the time required for the sound wave to travel from transmitter to receiver; and utilizing the measured pressure and sonic velocity of the steam sample to calculate the moisture content and enthalpy of the steam at the selected pressure point

Acceptance test guideline for steam turbine control systems. Anahmerichtlinie fuer Regel- und Steuereinrichtungen von Dampfturbinen

Energy Technology Data Exchange (ETDEWEB)

1983-01-01

The acceptances to be obtained during the first operational run, refer to measures proving the functional integrity of the turbine control system and assuring the compliance with the maximum allowable overspeed in case of lead changes or perturbations. The Guideline concerns essentially speed, power, and pressure controllers coupled to generators. It may be appropriately extended to steam turbines serving other purposes.

Thermo-mechanical lifetime assessment of components for 700 °C steam turbine applications

International Nuclear Information System (INIS)

Ehrhardt, F.

2014-01-01

In order to increase thermal efficiency, steam turbine technology has been oriented to cover steam inlet temperatures above 700 °C and steam pressures exceeding 350 bar. These temperature levels require the use of nickel and cobalt based alloys. Nickel-based alloys were identified as being suitable for forgeable high-pressure steam turbine rotor materials, including welding procedures for joints between nickel-based alloys and alloyed ferritic steels. Expensive nickel-based alloys should be replaced with conventional heat-resistant steels in applications operating below ∼500-550°C. Since a welded rotor design is favoured, dissimilar metal weldments are required. The research work presented is aimed at the development of thermo-mechanical lifetime assessment methodologies for 700°C steam turbine components. The first main objective was the development of advanced creep-fatigue (CF) lifetime assessment methodologies for the evaluation of Alloy 617 steam turbine rotor features at maximum application temperatures. For the characterisation of the material behaviour under static loading conditions, creep rupture experiments for both medium temperatures and target application temperature have been conducted in order to investigate the influence of ageing treatment on Alloy 617. A creep deformation equation was developed on the basis of a modified Graham-Walles law. Continuous Low Cycle Fatigue (LCF) experiments have been performed. A plasticity model of Chaboche type has been developed. Cyclic/hold experiments have been conducted on Alloy 617. A modification on the creep law was introduced for the description of the material’s decreased creep resistance under combined CF loading. A very promising approach considering plastic and creep-dissipated energy was developed. The effectiveness of this energy exhaustion method was verified with the calculation of endurance curves for continuous cycling LCF and cyclic/hold conditions over a broad range of temperatures, strain

Thermo-mechanical lifetime assessment of components for 700 °C steam turbine applications

Energy Technology Data Exchange (ETDEWEB)

Ehrhardt, F.

2014-07-01

In order to increase thermal efficiency, steam turbine technology has been oriented to cover steam inlet temperatures above 700 °C and steam pressures exceeding 350 bar. These temperature levels require the use of nickel and cobalt based alloys. Nickel-based alloys were identified as being suitable for forgeable high-pressure steam turbine rotor materials, including welding procedures for joints between nickel-based alloys and alloyed ferritic steels. Expensive nickel-based alloys should be replaced with conventional heat-resistant steels in applications operating below ∼500-550°C. Since a welded rotor design is favoured, dissimilar metal weldments are required. The research work presented is aimed at the development of thermo-mechanical lifetime assessment methodologies for 700°C steam turbine components. The first main objective was the development of advanced creep-fatigue (CF) lifetime assessment methodologies for the evaluation of Alloy 617 steam turbine rotor features at maximum application temperatures. For the characterisation of the material behaviour under static loading conditions, creep rupture experiments for both medium temperatures and target application temperature have been conducted in order to investigate the influence of ageing treatment on Alloy 617. A creep deformation equation was developed on the basis of a modified Graham-Walles law. Continuous Low Cycle Fatigue (LCF) experiments have been performed. A plasticity model of Chaboche type has been developed. Cyclic/hold experiments have been conducted on Alloy 617. A modification on the creep law was introduced for the description of the material’s decreased creep resistance under combined CF loading. A very promising approach considering plastic and creep-dissipated energy was developed. The effectiveness of this energy exhaustion method was verified with the calculation of endurance curves for continuous cycling LCF and cyclic/hold conditions over a broad range of temperatures, strain

Research on simulation of supercritical steam turbine system in large thermal power station

Science.gov (United States)

Zhou, Qiongyang

2018-04-01

In order to improve the stability and safety of supercritical steam turbine system operation in large thermal power station, the body of the steam turbine is modeled in this paper. And in accordance with the hierarchical modeling idea, the steam turbine body model, condensing system model, deaeration system model and regenerative system model are combined to build a simulation model of steam turbine system according to the connection relationship of each subsystem of steam turbine. Finally, the correctness of the model is verified by design and operation data of the 600MW supercritical unit. The results show that the maximum simulation error of the model is 2.15%, which meets the requirements of the engineering. This research provides a platform for the research on the variable operating conditions of the turbine system, and lays a foundation for the construction of the whole plant model of the thermal power plant.

Control of internal packing seal clearances considering for shaft behavior during steam turbine operation

Energy Technology Data Exchange (ETDEWEB)

Pack, Min Sik; Lee, Si Yeon; Choi, Sung Choul; Lee, Jae Geun [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of); Yang, Bo Suk [Pukyong National Univ., Busan (Korea, Republic of)

2004-07-01

This paper presents the characteristics of internal clearances for the interstage of blades and shaft gland seals on the steam turbine which are installed in tandem compound. Internal clearances was changed when the rotor turned in the cylindrical sleeve bearing due to the generation of oil film wedge. This presented concern is very useful to prevent the rubbing damage of seal edge between the fixed and moving parts in steam turbine due to the misalignment at the rotating and stationary parts. This method is applied for the unbalanced clearances distribution to the left and right sides in the turbine casing. A considerable amount of unbalanced clearances distribution trend is determined according to the rotating speed of rotor, size and type of journal bearing, oil viscosity, surface roughness of bearing and shaft, oil temperature, oil pressure and bearing load.

Steam separator-superheater with drawing of a fraction of the dried steam

International Nuclear Information System (INIS)

Bessouat, Roger; Marjollet, Jacques.

1976-01-01

This invention concerns a vertical separator-superheater of the steam from a high pressure expansion turbine before it is admitted to an expansion turbine at a lower pressure, by heat exchange with steam under a greater pressure, and drawing of a fraction of the dried steam before it is superheated. Such drawing off is necessary in the heat exchange systems of light water nuclear reactors. Its purpose is to provide a separator-superheater that provides an even flow of non superheated steam and a regular distribution of the steam to be superheated to the various superheating bundles, with a significantly uniform temperature of the casing, thereby preventing thermal stresses and ensuring a minimal pressure drop. The vertical separator-superheater of the invention is divided into several vertical sections comprising as from the central area, a separation area of the steam entrained water and a superheater area and at least one other vertical section with only a separation area of the steam entrained water [fr

Some perspective decisions for the regeneration system equipment of the thermal and nuclear power plants decreasing the probability of water ingress into the turbine and rotor acceleration by return steam flow

Science.gov (United States)

Trifonov, N. N.; Svyatkin, F. A.; Sintsova, T. G.; Ukhanova, M. G.; Yesin, S. B.; Nikolayenkova, E. K.; Yurchenko, A. Yu.; Grigorieva, E. B.

2016-03-01

The regeneration system heaters are one of the sources of possible ingress of the water into the turbine. The water penetrates into the turbine either at the heaters overflow or with the return flow of steam generated when the water being in the heater boils up in the dynamic operation modes or at deenergization of the power-generating unit. The return flow of steam and water is dangerous to the turbine blades and can result in the rotor acceleration. The known protective devices used to prevent the overflow of the low-pressure and high-pressure heaters (LPH and HPH), of the horizontal and vertical heaters of heating-system water (HWH and VWH), as well as of the deaerators and low-pressure mixing heaters (LPMH) were considered. The main protective methods of the steam and water return flows supplied by the heaters in dynamic operation modes or at deenergization of the power-generating unit are described. Previous operating experience shows that the available protections do not fully prevent water ingress into the turbine and the rotor acceleration and, therefore, the development of measures to decrease the possibility of ingress of the water into the turbine is an actual problem. The measures allowing eliminating or reducing the water mass in the heaters are expounded; some of them were designed by the specialists of OAO Polzunov Scientific and Development Association on Research and Design of Power Equipment (NPO CKTI) and are efficiently introduced at heat power plants and nuclear power plants. The suggested technical solutions allow reducing the possibility of the water ingress into the turbine and rotor acceleration by return steam flow in the dynamic operation modes or in the case of power generating unit deenergization. Some of these solutions have been tested in experimental-industrial exploitation and can be used in industry.

Saturated steam turbines for power reactors of WWER-type

International Nuclear Information System (INIS)

Czwiertnia, K.

1978-01-01

The publication deals with design problems of large turbines for saturated steam and with problem of output limitations of single shaft normal speed units. The possibility of unification of conventional and nuclear turbines, which creates the economic basis for production of both types of turbines by one manufacturer based on standarized elements and assemblies is underlined. As separate problems the distribution of nuclear district heating power systems are considered. The choice of heat diagram for district heating saturated steam turbines, the advantages of different diagrams and evaluaton for further development are presented. On this basis a program of unified turbines both condensing and district heating type suitable for Soviet reactors of WWER-440 and WWER-1000 type for planned development of nuclear power in Poland is proposed. (author)

Experimental modal analysis of the steam inlet pipe to the Chooz B1 high pressure turbine

International Nuclear Information System (INIS)

Guihot, O.; Anne, J.P.; Chartain, G.; Le Pironnec, D.

1993-05-01

This report presents the results of the modal analysis carried out on one of the steam inlet pipe of the high pressure turbine of the Chooz B1 power plant. This experimental analysis is made within the frame of the research and development project ''dynamical, acoustical and aerodynamical behaviour of the turbogenerator N4''. This research program provides amongst others, numerical studies with the software CIRCUS and ASTER, in order to verify the dynamical behaviour of the designed inlet pipe. The numerical models will be updated from results of the experimental modal analysis to improve the numerical representation of this pipe. All the identified modes in the frequency band [5.2000] Hz are presented in the report. The modal characteristics of the main modes are detailed. Further analysis have been made, in order ease the updating of the numerical models. They consisted in an analysis of the evolution of the dynamical behaviour due to a change of the boundary conditions of the inlet valve frame on one hand and resulting from the presence of an additional mass on the pipe, at the level of the middle flange, on the other hand. The analysis made in low frequency range shows that the pipe is thoroughly embedded in the frame of the high pressure turbine. On the other hand, the boundary conditions on the inlet valve frame are more difficult to determine, because the dynamical behaviour of the valve frame and the upper pipe can not be uncoupled from the considered pipe. The main shell modes of ranks 2, 3 and 4 have been very accurately identified. The most relevant modes to update the numerical models are given. (authors). 48 figs., 18 tabs., 4 refs

Fuqing nuclear power of nuclear steam turbine generating unit No.1 at the implementation and feedback

International Nuclear Information System (INIS)

Cao Yuhua; Xiao Bo; He Liu; Huang Min

2014-01-01

The article introduces the Fuqing nuclear power of nuclear steam turbine generating unit no.l purpose, range of experience, experiment preparation, implementation, feedback and response. Turn of nuclear steam turbo-generator set flush, using the main reactor coolant pump and regulator of the heat generated by the electric heating element and the total heat capacity in secondary circuit of reactor coolant system (steam generator secondary side) of saturated steam turbine rushed to 1500 RPM, Fuqing nuclear power of nuclear steam turbine generating unit no.1 implementation of the performance of the inspection of steam turbine and its auxiliary system, through the test problems found in the clean up in time, the nuclear steam sweep turn smooth realization has accumulated experience. At the same time, Fuqing nuclear power of nuclear steam turbine generating unit no.1 at turn is half speed steam turbine generator non-nuclear turn at the first, with its smooth realization of other nuclear power steam turbine generator set in the field of non-nuclear turn play a reference role. (authors)

Analysis of flow instability in steam turbine control valves

International Nuclear Information System (INIS)

Pluviose, M.

1981-01-01

With the sponsorship of Electricite de France and the French steam turbine manufacturers, the Gas Turbine Laboratory of CETIM has started a research about the unsteady phenomena of flow in control valves of steam turbines. The existence of unsteady embossment in the valve cone at rise has been as certained, and a conventional computing procedure has been applied to locate the shock waves in the valve. These shock waves may suddenly arise at some valve lifts and give way to fluttering. Valve geometries attenuating instability of flow and increasing therefore the reliability of such equipment are proposed [fr

A fast response miniature probe for wet steam flow field measurements

International Nuclear Information System (INIS)

Bosdas, Ilias; Mansour, Michel; Abhari, Reza S; Kalfas, Anestis I

2016-01-01

Modern steam turbines require operational flexibility due to renewable energies’ increasing share of the electrical grid. Additionally, the continuous increase in energy demand necessitates efficient design of the steam turbines as well as power output augmentation. The long turbine rotor blades at the machines’ last stages are prone to mechanical vibrations and as a consequence time-resolved experimental data under wet steam conditions are essential for the development of large-scale low-pressure steam turbines. This paper presents a novel fast response miniature heated probe for unsteady wet steam flow field measurements. The probe has a tip diameter of 2.5 mm, and a miniature heater cartridge ensures uncontaminated pressure taps from condensed water. The probe is capable of providing the unsteady flow angles, total and static pressure as well as the flow Mach number. The operating principle and calibration procedure are described in the current work and a detailed uncertainty analysis demonstrates the capability of the new probe to perform accurate flow field measurements under wet steam conditions. In order to exclude any data possibly corrupted by droplets’ impact or evaporation from the heating process, a filtering algorithm was developed and implemented in the post-processing phase of the measured data. In the last part of this paper the probe is used in an experimental steam turbine test facility and measurements are conducted at the inlet and exit of the last stage with an average wetness mass fraction of 8.0%. (paper)

Model for transient simulation in a PWR steam circuit

International Nuclear Information System (INIS)

Mello, L.A. de.

1982-11-01

A computer code (SURF) was developed and used to simulate pressure losses along the tubes of the main steam circuit of a PWR nuclear power plant, and the steam flow through relief and safety valves when pressure reactors its thresholds values. A thermodynamic model of turbines (high and low pressure), and its associated components are simulated too. The SURF computer code was coupled to the GEVAP computer code, complementing the simulation of a PWR nuclear power plant main steam circuit. (Author) [pt

Processing of Advanced Alloys for A-USC Steam Turbine Applications

Energy Technology Data Exchange (ETDEWEB)

Jablonski, P. D. [National Energy Technology Laboratory (NETL); Hawk, Jeffrey A. [National Energy Technology Laboratory (NETL); Cowen, Christopher J. [National Energy Technology Laboratory (NETL); Maziasz, Philip J [ORNL

2010-01-01

The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760 C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

Control device for steam turbine

International Nuclear Information System (INIS)

Hoshi, Hiroyuki.

1993-01-01

A power load imbalance detection circuit detects a power load imbalance when a load variation coefficient is large and output-load deviation is great. Then, it self-holds and causes a timer to start counting up and releases the self-holding after the elapse of a certain period of time. Upon load separation caused by system accidents, the power load imbalance detection circuit operates along with the increase of turbine rpm, to operate the control valve abrupt closing circuit and a bypassing value abrupt opening circuit. Then, self-holding of the power load imbalance detection circuit is released and, subsequently, a steam control value and a bypass valve are controlled by a control valve flow rate demand signal and a bypass flow rate demand signal determined by an entire main steam flow rate signal and a speed/load control signal. Accordingly, the turbine rpm is settled to about a rated rpm. This enables to avoid reactor shutdown upon occurrence of load interruption. (I.N.)

Thermal performance test for steam turbine of nuclear power plants

International Nuclear Information System (INIS)

Bu Yubing; Xu Zongfu; Wang Shiyong

2014-01-01

Through study of steam turbine thermal performance test of CPR1000 nuclear power plant, we solve the enthalpy calculation problems of the steam turbine in wet steam zone using heat balance method which can help to figure out the real overall heat balance diagram for the first time, and we develop a useful software for thermal heat balance calculation. Ling'ao phase II as an example, this paper includes test instrument layout, system isolation, risk control, data acquisition, wetness measurement, heat balance calculation, etc. (authors)

The Influence of Inlet Asymmetry on Steam Turbine Exhaust Hood Flows.

Science.gov (United States)

Burton, Zoe; Hogg, Simon; Ingram, Grant L

2014-04-01

It has been widely recognized for some decades that it is essential to accurately represent the strong coupling between the last stage blades (LSB) and the diffuser inlet, in order to correctly capture the flow through the exhaust hoods of steam turbine low pressure cylinders. This applies to any form of simulation of the flow, i.e., numerical or experimental. The exhaust hood flow structure is highly three-dimensional and appropriate coupling will enable the important influence of this asymmetry to be transferred to the rotor. This, however, presents challenges as the calculation size grows rapidly when the full annulus is calculated. The size of the simulation means researchers are constantly searching for methods to reduce the computational effort without compromising solution accuracy. However, this can result in excessive computational demands in numerical simulations. Unsteady full-annulus CFD calculation will remain infeasible for routine design calculations for the foreseeable future. More computationally efficient methods for coupling the unsteady rotor flow to the hood flow are required that bring computational expense within realizable limits while still maintaining sufficient accuracy for meaningful design calculations. Research activity in this area is focused on developing new methods and techniques to improve accuracy and reduce computational expense. A novel approach for coupling the turbine last stage to the exhaust hood employing the nonlinear harmonic (NLH) method is presented in this paper. The generic, IP free, exhaust hood and last stage blade geometries from Burton et al. (2012. "A Generic Low Pressure Exhaust Diffuser for Steam Turbine Research,"Proceedings of the ASME Turbo Expo, Copenhagen, Denmark, Paper No. GT2012-68485) that are representative of modern designs, are used to demonstrate the effectiveness of the method. This is achieved by comparing results obtained with the NLH to those obtained with a more conventional mixing

Design Concepts for Low Aspect Ratio High Pressure Turbines for High Bypass Ratio Turbofans, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — The performance gains and weight reductions from using Ceramic Matrix Composite(CMC) turbine blades in both the High Pressure Turbine(HPT) and Low Pressure...

Materials for Advanced Ultra-supercritical (A-USC) Steam Turbines – A-USC Component Demonstration

Energy Technology Data Exchange (ETDEWEB)

Purgert, Robert [Energy Industries Of Ohio Inc., Independence, OH (United States); Phillips, Jeffrey [Energy Industries Of Ohio Inc., Independence, OH (United States); Hendrix, Howard [Energy Industries Of Ohio Inc., Independence, OH (United States); Shingledecker, John [Energy Industries Of Ohio Inc., Independence, OH (United States); Tanzosh, James [Energy Industries Of Ohio Inc., Independence, OH (United States)

2016-10-01

The work by the United States Department of Energy (U.S. DOE)/Ohio Coal Development Office (OCDO) advanced ultra-supercritical (A-USC) Steam Boiler and Turbine Materials Consortia from 2001 through September 2015 was primarily focused on lab scale and pilot scale materials testing. This testing included air- or steam-cooled “loops” that were inserted into existing utility boilers to gain exposure of these materials to realistic conditions of high temperature and corrosion due to the constituents in the coal. Successful research and development resulted in metallic alloy materials and fabrication processes suited for power generation applications with metal temperatures up to approximately 1472°F (800°C). These materials or alloys have shown, in extensive laboratory tests and shop fabrication studies, to have excellent applicability for high-efficiency low CO₂ transformational power generation technologies previously mentioned. However, as valuable as these material loops have been for obtaining information, their scale is significantly below that required to minimize the risk associated with a power company building a multi-billion dollar A-USC power plant. To decrease the identified risk barriers to full-scale implementation of these advanced materials, the U.S. DOE/OCDO A-USC Steam Boiler and Turbine Materials Consortia identified the key areas of the technology that need to be tested at a larger scale. Based upon the recommendations and outcome of a Consortia-sponsored workshop with the U.S.’s leading utilities, a Component Test (ComTest) Program for A-USC was proposed. The A-USC ComTest program would define materials performance requirements, plan for overall advanced system integration, design critical component tests, fabricate components for testing from advanced materials, and carry out the tests. The AUSC Component Test was premised on the program occurring at multiple facilities, with the operating temperatures, pressure and/or size of

Steam Turbine Materials for Ultrasupercritical Coal Power Plants

Energy Technology Data Exchange (ETDEWEB)

Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

2009-06-30

The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in today's high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors

A new consideration for the heat transfer coefficient and an analysis of the thermal stress of the high-interim pressure turbine casing model

International Nuclear Information System (INIS)

Um, Dall Sun

2004-01-01

In real design of the high and interim pressure turbine casing, it is one of the important things to figure out its thermal strain exactly. In this paper, with the establishment of the new concept for the heat transfer coefficient of steam that is one of the factors in analysis of the thermal stress for turbine casing, an analysis was done for one of the high and interim pressure turbine casings in operating domestically. The sensitivity analysis of the heat transfer coefficient of steam to the thermal strain of the turbine casing was done with a 2-D simple model. The analysis was also done with switching of the material properties of the turbine casing and resulted in that the thermal strain of the turbine casing was not so sensitive to the heat transfer coefficient of steam. On the basis of this, 3-D analysis of the thermal strain for the high and interim pressure turbine casing was done

Device for starting a steam generator by heating sodium in a reactor

International Nuclear Information System (INIS)

Nakano, Hisao.

1975-01-01

Object: To enhance cooperation between ventilation and steam conditions of turbine and ventilation condition relative to a superheater at the time of starting a plant using a fast breeder, and to enhance safety with respect to failure of heat transmission tubes at the time of start. Structure: In a device in which steam generated in an evaporator is fed to a high pressure turbine through a super-heater and an outlet steam of high pressure turbine is reheated by means of a re-heater and fed into a turbine on the side of low pressure to drive the turbine for power generation, opening and closing valves are mounted on outlet and inlet pipes, respectively, of the heat transmission pipe in the super heater, said outlet and inlet pipes being connected by a bypass pipe. Upstream side of the opening and closing valve on the inlet pipe and the downstream side of the opening and closing valve on the outlet pipe and connected by a bypass pipe in the re-heater and said bypass pipe in the re-heater is provided with a steam heat exchanger to be heated by steam in the outlet of the superheater, and a steam line in an auxiliary boiler is connected to the side of re-heater from the opening and closing valve on the heat transmission pipe in the re-heater. (Hanada, M.)

Postfact phenomena of the wet-steam flow electrization in turbines

Science.gov (United States)

Tarelin, A. A.

2017-11-01

Physical processes occurring in a turbine with natural electrization of a humidity-steam flow and their effect on efficiency and reliability of the turbine operation has been considered. Causes of the electrical potential occurrence on a rotor shaft are analyzed. The wet steam's electrization exposure on the electrical potential that is one of the major factors of bearings' electroerosion has been demonstrated on the full-scale installation. Hydrogen formation in wheelspace of the turbine as a result of electrochemical processes and electric field exposure of the space charge has been considered. Hydrogen concentration dependence on a volume charge density in the steam flow has been determined. It is stated that the processes occurring behind the final stage of wet-steam turbines are similar to the ones in elaerosol ectrostatic generators. It has been demonstrated that this phenomenon causes the flow's temporal inhibition and starts pulsations. These factors' impact on power loss of the turbine has been evaluated and recommendations for their elimination have been offered. It has been determined that motions of charged drops can cause self-maintained discharges inside of the flow and between the flow and grounded surfaces that are accompanied by electromagnetic radiation of the wide spectrum. The integrated studies have shown that physical phenomena occurring due to natural electrization negatively affect efficiency and reliability of the turbine operation. Practical recommendations allowing one to minimize the negative effects of the flow natural electrization process have been offered.

Thermodynamic performance simulation and concise formulas for triple-pressure reheat HRSG of gas–steam combined cycle under off-design condition

International Nuclear Information System (INIS)

Zhang, Guoqiang; Zheng, Jiongzhi; Yang, Yongping; Liu, Wenyi

2016-01-01

Highlights: • An off-design performance simulation of triple-pressure reheat HRSG is executed. • The bottoming cycle characteristics of energy transfer/conversion are analyzed. • Concise formulas for the off-design performance of bottoming cycle are proposed. • The accuracy of the formulas is verified under different load control strategies. • The errors of the formulas are generally within 1% at a load of 100–50%. - Abstract: Concise semi-theoretical, semi-empirical formulas are developed in this study to predict the off-design performance of the bottoming cycle of the gas–steam turbine combined cycle. The formulas merely refer to the key thermodynamic design parameters (full load parameters) of the bottoming cycle and off-design gas turbine exhaust temperature and flow, which are convenient in determining the overall performance of the bottoming cycle. First, a triple-pressure reheat heat recovery steam generator (HRSG) is modeled, and thermodynamic analysis is performed. Second, concise semi-theoretical, semi-empirical performance prediction formulas for the bottoming cycle are proposed through a comprehensive analysis of the heat transfer characteristics of the HRSG and the energy conversion characteristics of the steam turbine under the off-design condition. The concise formulas are found to be effective, i.e., fast, simple, and precise in obtaining the thermodynamic parameters for bottoming cycle efficiency, HRSG heat transfer capacity, HRSG efficiency, steam turbine power output, and steam turbine efficiency under the off-design condition. Accuracy is verified by comparing the concise formulas’ calculation results with the simulation results and practical operation data under different load control strategies. The calculation errors are within 1.5% (mainly less than 1% for both simulation and actual operation data) under combined cycle load (gas turbine load) ranging from 50% to 100%. However, accuracy declines sharply when the turbine

Steam Turbine Flow Path Seals (a Review)

Science.gov (United States)

Neuimin, V. M.

2018-03-01

Various types of shroud, diaphragm, and end seals preventing idle leak of working steam are installed in the flow paths of steam turbine cylinders for improving their efficiency. Widely known labyrinth seals are most extensively used in the Russian turbine construction industry. The category of labyrinth seals also includes seals with honeycomb inserts. The developers of seals with honeycomb inserts state that the use of such seals makes it possible to achieve certain gain due to smaller leaks of working fluid and more reliable operation of the system under the conditions in which the rotor rotating parts may rub against the stator elements. However, a positive effect can only be achieved if the optimal design parameters of the honeycomb structure are fulfilled with due regard to the specific features of its manufacturing technology and provided that this structure is applied in a goal-seeking manner in the seals of steam and gas turbines and compressors without degrading their vibration stability. Calculated and preliminary assessments made by experts testify that the replacement of conventional labyrinth seals by seals with honeycomb inserts alone, due to which the radial gaps in the shroud seal can be decreased from 1.5 to 0.5 mm, allows the turbine cylinder efficiency to be increased at the initial stage by approximately 1% with the corresponding gain in the turbine set power output. The use of rectangular-cellular seals may result, according to estimates made by their developers, in a further improvement of turbine efficiency by 0.5-1.0%. The labor input required to fabricate such seals is six to eight times smaller than that to fabricate labyrinth seals with honeycomb inserts. Recent years have seen the turbine construction companies of the United States and Germany advertising the use of abradable (sealing) coatings (borrowed from the gas turbine construction technology) in the turbine designs instead of labyrinth seals. The most efficient performance of

Compatibility of gas turbine materials with steam cooling

Energy Technology Data Exchange (ETDEWEB)

Desai, V.; Tamboli, D.; Patel, Y. [Univ. of Central Florida, Orlando, FL (United States)

1995-10-01

Gas turbines had been traditionally used for peak load plants and remote locations as they offer advantage of low installation costs and quick start up time. Their use as a base load generator had not been feasible owing to their poor efficiency. However, with the advent of gas turbines based combined cycle plants (CCPs), continued advances in efficiency are being made. Coupled with ultra low NO{sub x} emissions, coal compatibility and higher unit output, gas turbines are now competing with conventional power plants for base load power generation. Currently, the turbines are designed with TIT of 2300{degrees}F and metal temperatures are maintained around 1700{degrees}F by using air cooling. New higher efficiency ATS turbines will have TIT as high as 2700{degrees}F. To withstand this high temperature improved materials, coatings, and advances in cooling system and design are warranted. Development of advanced materials with better capabilities specifically for land base applications are time consuming and may not be available by ATS time frame or may prove costly for the first generation ATS gas turbines. Therefore improvement in the cooling system of hot components, which can take place in a relatively shorter time frame, is important. One way to improve cooling efficiency is to use better cooling agent. Steam as an alternate cooling agent offers attractive advantages because of its higher specific heat (almost twice that of air) and lower viscosity.

Calculations of the nozzle coefficient of discharge of wet steam turbine stages

International Nuclear Information System (INIS)

Jinling, Z.; Yinian, C.

1989-01-01

A method is presented for calculating the coefficient of discharge of wet steam turbine nozzles. The theoretical formulation of the problem is rigorously in accordance with the theory of two-phase wet steam expansion flow through steam turbine nozzles. The computational values are plotted as sets of curves in accordance with orthogonality test principles. They agree satisfactorily both with historical empirical data and the most recent experimental data obtained in the wet steam two-phase flow laboratory of Xian Jiaotong University. (author)

A CFD Analysis of Steam Flow in the Two-Stage Experimental Impulse Turbine with the Drum Rotor Arrangement

Directory of Open Access Journals (Sweden)

Yun Kukchol

2016-01-01

Full Text Available The aim of the paper is to present the CFD analysis of the steam flow in the two-stage turbine with a drum rotor and balancing slots. The balancing slot is a part of every rotor blade and it can be used in the same way as balancing holes on the classical rotor disc. The main attention is focused on the explanation of the experimental knowledge about the impact of the slot covering and uncovering on the efficiency of the individual stages and the entire turbine. The pressure and temperature fields and the mass steam flows through the shaft seals, slots and blade cascades are calculated. The impact of the balancing slots covering or uncovering on the reaction and velocity conditions in the stages is evaluated according to the pressure and temperature fields. We have also concentrated on the analysis of the seal steam flow through the balancing slots. The optimized design of the balancing slots has been suggested.

Corrosion fatigue of bladed disk attachments of low-pressure turbine

International Nuclear Information System (INIS)

Asai, K.; Sakurai, S.; Nomura, K.; Saito, E.; Namura, K.

2004-01-01

The mechanism of a disk cracking in a low-pressure steam turbine was investigated by finite-element and fracture mechanics analysis and, based on the results of the investigation, a life assessment method was derived. The disk cracking was found to be caused by growth of corrosion pits, superposition of multiple vibration modes, and an increase in the standard deviation of the natural frequency of grouped blades after long-term operation. Taking these findings into consideration, the authors then developed a life-assessment method for disk cracking composed of evaluations (1) maximum corrosion pit size at the current situation, (2) corrosion pit growth after a certain term, and (3) failure-occurrence ratio for the estimated corrosion pit depth. Maximum corrosion-pit size is evaluated by extreme value statistical analysis using the data obtained by replica inspection. The failure-occurrence ratio is evaluated by Monte Carlo simulation considering two uncertainties, namely, the standard deviation of the natural frequency of grouped blades and the stimulus ratio. The values of both uncertainties were determined by the inverse problem analysis of the disk cracking. In light of these results, the authors found that replacing conventional tenon-shroud grouped blades with continuous-cover blades is effective from the view point of vibratory behavior. (orig.)

Development of 52 inch last stage blade for steam turbine

International Nuclear Information System (INIS)

Kadoya, Yoshiki; Harada, Masakatsu; Watanabe, Eiichiro

1985-01-01

Mitsubishi Heavy Industries, Ltd. has developed the last stage blades with 1320 mm length for a 1800 rpm LP turbine, and the verification by rotating vibration test using actual blades was finished, thus the blades were completed. In a nuclear power plant with an A-PWR of 3800 MW thermal output, the 1350 MW steam turbine has one HP turbine and three LP turbines coupled in tandem, and the optimum last stage blades for the LP turbines became the 1320 mm blades. The completion of these blades largely contributes to the improvement of thermal efficiency and the increase of generator output in large nuclear power plants, and has the possibility to decrease three LP turbines to two in 900 MW plants, which reduces the construction cost. The velocity energy of steam coming out of last stage blades is abandoned as exhaust loss in a condenser, which is the largest loss in a turbine. The increase of exhaust area using long blades reduces this loss. The economy of the 1320 mm blades, the features of the 1320 mm blades, the aerodynamic design and its verification, the prevention of the erosion of the 1320 mm blades due to wet steam, the strength design, the anti-vibration design and its verification, and the CAD/CAM system are reported. (Kako, I.)

Low cycle fatigue numerical estimation of a high pressure turbine disc for the AL-31F jet engine

Directory of Open Access Journals (Sweden)

Spodniak Miroslav

2017-01-01

Full Text Available This article deals with the description of an approximate numerical estimation approach of a low cycle fatigue of a high pressure turbine disc for the AL-31F turbofan jet engine. The numerical estimation is based on the finite element method carried out in the SolidWorks software. The low cycle fatigue assessment of a high pressure turbine disc was carried out on the basis of dimensional, shape and material disc characteristics, which are available for the particular high pressure engine turbine. The method described here enables relatively fast setting of economically feasible low cycle fatigue of the assessed high pressure turbine disc using a commercially available software. The numerical estimation of accuracy of a low cycle fatigue depends on the accuracy of required input data for the particular investigated object.

Aperiodic pressure pulsation under non optimal hydraulic turbine regimes at low swirl number

Science.gov (United States)

Skripkin, S. G.; Tsoy, M. A.; Kuibin, P. A.; Shtork, S. I.

2017-09-01

Off-design operating conditions of hydraulic turbines is hindered by pressure fluctuations in the draft tube of the turbine. A precessing helical vortex rope develops, which imperils the mechanical structure and limits the operation flexibility of hydropower station. Understanding of the underlying instabilities of precessing vortex rope at low swirl number is incomplete. In this paper flow regimes with different residual swirl is analysed, particular attention is paid to the regime with a small swirl parameter. Study defines upper and low boundaries of regime where aperiodic pressure surge is observed. Flow field at the runner exit is investigated by Laser Doppler Velocimetry and high-speed visualizations, which are complemented draft tube wall pressure measurements.

Endoscopic inspection of steam turbines

International Nuclear Information System (INIS)

Maliniemi, H.; Muukka, E.

1990-01-01

For over ten years, Imatran Voima Oy (IVO) has developed, complementary inspection methods for steam turbine condition monitoring, which can be applied both during operation and shutdown. One important method used periodically during outages is endoscopic inspection. The inspection is based on the method where the internal parts of the turbine is inspected through access borings with endoscope and where the magnified figures of the internal parts is seen on video screen. To improve inspection assurance, an image-processing based pattern recognition method for cracks has been developed for the endoscopic inspection of turbine blades. It is based on the deduction conditions derived from the crack shape. The computer gives an alarm of a crack detection and prints a simulated image of the crack, which is then checked manually

Investigation of brush seals for application in steam turbines

International Nuclear Information System (INIS)

Zorn, Peter

2012-01-01

Brush seals have high potential for efficiency increase compared to conventional labyrinth seals in steam turbines. Due to less experience in operation today there is a lot of scepticism with customers of steam turbine manufacturers. Therefore this thesis is investigating characteristics of this type of seal. Experiments and numerical models will be presented, which lead to better knowledge about leakages and influence of flow through seal onto dynamics of rotor in comparison to labyrinth seals. This thesis is increasing area of experience and one more positive reference.

Effects of surface roughness on deviation angle and performance losses in wet steam turbines

International Nuclear Information System (INIS)

Bagheri Esfe, H.; Kermani, M.J.; Saffar Avval, M.

2015-01-01

In this paper, effects of turbine blade roughness and steam condensation on deviation angle and performance losses of the wet stages are investigated. The steam is assumed to obey non-equilibrium thermodynamic model, in which abrupt formation of liquid droplets produces condensation shocks. An AUSM-van Leer hybrid scheme is used to solve two-phase turbulent transonic steam flow around turbine rotor tip sections. The dominant solver of the computational domain is taken to be the AUSM scheme (1993) that in regions with large gradients smoothly switches to van Leer scheme (1979). This guarantees a robust hybrid scheme throughout the domain. It is observed that as a result of condensation, the aerothermodymics of the flow field changes. For example for a supersonic wet case with exit isentropic Mach number M e,is  = 1.45, the deviation angle and total pressure loss coefficient change by 65% and 200%, respectively, when compared with dry case. It is also observed that losses due to surface roughness in subsonic regions are much larger than those in supersonic regions. Hence, as a practical guideline for maintenance sequences, cleaning of subsonic parts of steam turbines should be considered first. - Highlights: • Two-phase turbulent transonic steam flow is numerically studied in this paper. • As a result of condensation, aerothermodynamics of the flow field changes. • Surface roughness has almost negligible effect on deviation angle. • Surface roughness plays an important role in performance losses. • Contribution of different loss mechanisms for smooth and rough blades are computed.

Boresonic inspection of steam turbine and generator spindles with the Tomoscan

International Nuclear Information System (INIS)

Dube, N.; Bertholotti, D.; Yates, D.

1990-01-01

Steam turbine rotors in power utility plants can generate cracks and ultimately fail after long period of use. The inspection of rotors is done on a regular basis and particular attention is paid to areas near bore holes. An automated ultrasound system has been developed to control and ensure the quality of rotor bore holes of steam turbine rotors

Processing of Advanced Cast Alloys for A-USC Steam Turbine Applications

Science.gov (United States)

Jablonski, Paul D.; Hawk, Jeffery A.; Cowen, Christopher J.; Maziasz, Philip J.

2012-02-01

The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760°C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

Improvement of testing techniques for inspecting steam turbine rotor in power plant

International Nuclear Information System (INIS)

Su, Yeong Shuenn; Wei, Chieng Neng; Wu, Chien Wen; Wu, Yung How

1997-01-01

Steam turbine rotor is important to the Utility industry, it degrades over time due to fatigue and corrosion under high temperature and high pressure environment. Periodic inspection is required in the wake of plant annual overhaul to ensure the integrity of turbine rotor. Non-Destructive Testing of turbine rotor is usually performed using magnetic particle testing with wet fluorescent magnetic particle. However, it is very difficult to ensure the reliability of inspection due to the limitation of using one NDT method only. The crack-susceptible areas, such as turbine blade, and blade root have high incidence of stress corrosion cracking, The blade root section is difficult to locate cracks because of the complex geometry which may cause inadequate magnetic field and poor accessibility. Improved inspection practices was developed by our Department, together with remaining life analysis, in maintaining the high availability of steam turbine rotor. The newly-developed inspection system based on the practical study of magnetic field strength distribution, quality of magnetic particle bath and a combination of different NDT methods with Eddy Current Testing using absolute pen-type coil and Visual Testing using reflective mirror to examine the key areas concerned are described. TPC' experience with the well-trained technicians together with the adequate inspection procedure in detecting blade-root flaws are also discussed in the paper. Many of these inspection improvement have been applied in the fields for several times and the inspection reliability has been enhanced substantially. Results are quite encouraging and satisfactory.

Recent technology for BWR nuclear steam turbine unit

International Nuclear Information System (INIS)

Moriya, Shin-ichi; Masuda, Toyohiko; Kashiwabara, Katsuto; Oshima, Yoshikuni

1990-01-01

As to the ABWR plants which is the third improvement standard boiling water reactor type plants, already the construction of a plant of 1356 MWe class for 50 Hz is planned. Hitachi Ltd. has accumulated the technology for the home manufacture of a whole ABWR plant including a turbine. As the results, the application of a butterfly type combination intermediate valve to No.5 plant in Kashiwazaki Kariwa Nuclear Power Station, Tokyo Electric Power Co., Inc., which began the commercial operation recently and later plants, the application of a moisture separating heater to No.4 plant in Hamaoka Nuclear Power Station, Chubu Electric Power Co., Inc., which is manufactured at present and later plants and so on were carried out. As to the steam turbine facilities for nuclear power generation manufactured by Hitachi Ltd., three turbines of 1100 MWe class for 50 Hz and one turbine for 60 Hz are in operation. As the new technologies for the steam turbines, the development of 52 in long last stage blades, the new design techniques for the rotor system, the moisture separating heater, the butterfly type combination intermediate valve, cross-around pipes and condensate and feedwater system are reported. (K.I.)

A process for superheating steam in a nuclear power station circuit and device for putting in operation this process

International Nuclear Information System (INIS)

Monteil, Marcel; Forestier, Jean; Leblanc, Bernard; Monteil, Pierre

1975-01-01

A process is described for superheating steam in a nuclear power station circuit, comprising a turbine with a high pressure chamber and a low pressure chamber. It consists in superheating the steam between the high and low pressure chambers of the turbine by using as heating fluid water under pressure at vaporisation temperature, directly taken from the recirculation or circulation flow water of the reactor or of the steam generators. The process is adapted to a pressurised water reactor using a once-through steam generator comprising in succession an economiser, a vaporiser and a superheater, the superheating water being taken at the vaporiser intake. It is also adapted for a boiling water reactor, in that the water is taken directly from the reactor vessel and at a suitable level in the recirculation water [fr

Cheaper power generation from surplus steam generating capacities

International Nuclear Information System (INIS)

Gupta, K.

1996-01-01

Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

Possibility of revitalization of control system of steam turbine 210 MW LMZ

International Nuclear Information System (INIS)

Racki, Branko

2004-01-01

It is a one-shaft, three casing condensing turbine, type K-210-130. A rigid coupling connects it directly to the electric energy generator. There is one intermediate superheat of steam and seven non regulated blending for regenerative condensate heating. A considerate number of such turbines have been used on the territory of the Eastern Europe. There are two blocks installed in TP Sisak, Croatia. There is a survey of the existing control system of turbine, power 210 MW. It points out and describes problems appearing during exploitation. Technical solutions according to complexity of realization have been described. It gives an overview of minimum range of modification with utilization of the existing oil system and maximum range by adding separate high pressure oil system with new solutions for performing segments. (Author)

PORST: a computer code to analyze the performance of retrofitted steam turbines

Energy Technology Data Exchange (ETDEWEB)

Lee, C.; Hwang, I.T.

1980-09-01

The computer code PORST was developed to analyze the performance of a retrofitted steam turbine that is converted from a single generating to a cogenerating unit for purposes of district heating. Two retrofit schemes are considered: one converts a condensing turbine to a backpressure unit; the other allows the crossover extraction of steam between turbine cylinders. The code can analyze the performance of a turbine operating at: (1) valve-wide-open condition before retrofit, (2) partial load before retrofit, (3) valve-wide-open after retrofit, and (4) partial load after retrofit.

Turbine main engines

CERN Document Server

Main, John B; Herbert, C W; Bennett, A J S

1965-01-01

Turbine Main Engines deals with the principle of operation of turbine main engines. Topics covered include practical considerations that affect turbine design and efficiency; steam turbine rotors, blades, nozzles, and diaphragms; lubricating oil systems; and gas turbines for use with nuclear reactors. Gas turbines for naval boost propulsion, merchant ship propulsion, and naval main propulsion are also considered. This book is divided into three parts and begins with an overview of the basic mode of operation of the steam turbine engine and how it converts the pressure energy of the ingoing ste

An approach for exhaust gas energy recovery of internal combustion engine: Steam-assisted turbocharging

International Nuclear Information System (INIS)

Fu, Jianqin; Liu, Jingping; Deng, Banglin; Feng, Renhua; Yang, Jing; Zhou, Feng; Zhao, Xiaohuan

2014-01-01

Highlights: • The calculation method for SAT engine was developed and introduced. • SAT can effectively promote the low-speed performances of IC engine. • At 1500 r/min, intake pressure reaches target value and torque is increased by 25%. • The thermal efficiency of SAT engine only has a slight increase. - Abstract: An approach for IC engine exhaust gas energy recovery, named as steam-assisted turbocharging (SAT), is developed to assist the exhaust turbocharger. A steam generating plant is coupled to the exhaust turbocharged engine’s exhaust pipe, which uses the high-temperature exhaust gas to generate steam. The steam is injected into turbine inlet and used as the supplementary working medium for turbine. By this means, turbine output power and then boosting pressure can be promoted due to the increase of turbine working medium. To reveal the advantages and energy saving potentials of SAT, this concept was applied to an exhaust turbocharging engine, and a parameter analysis was carried out. Research results show that, SAT can effectively promote the low-speed performances of IC engine, and make the peak torque shift to low-speed area. At 1500 r/min, the intake gas pressure can reach the desired value and the torque can be increased by 25.0% over the exhaust turbocharging engine, while the pumping mean effective pressure (PMEP) and thermal efficiency only have a slight increase. At 1000 r/min, the improvement of IC engine performances is very limited due to the low exhaust gas energy

New low pressure exhaust modules for the MAN steam turbine product line. High performance bladings for highest efficiency levels; Neue Niederdruck-Module fuer die MAN-Dampfturbinenproduktlinie. Hochentwickelte Beschaufelungen fuer hoechste Leistungsdichten und Wirkungsgrade

Energy Technology Data Exchange (ETDEWEB)

Schwarz, M.A.; Behnke, K.; Klemm, H. [MAN TURBO AG, Oberhausen (Germany)

2008-07-01

Currently it can be observed that in the case of generator drives as well as 'mechanical drives' smaller units are demanded with a steam turbine capacity of up to 150 MW and clearly higher efficiencies. MAN TURBO is meeting the challenge through realisation of a comprehensive development project aiming at the extension of the application range of the current steam turbine series.

Thermodynamic Analysis of a Steam Power Plant with Double Reheat and Feed Water Heaters

Directory of Open Access Journals (Sweden)

M. M. Rashidi

2014-03-01

Full Text Available A steam cycle with double reheat and turbine extraction is presented. Six heaters are used, three of them at high pressure and the other three at low pressure with deaerator. The first and second law analysis for the cycle and optimization of the thermal and exergy efficiencies are investigated. An exergy analysis is performed to guide the thermodynamic improvement for this cycle. The exergy and irreversibility analyses of each component of the cycle are determined. Effects of turbine inlet pressure, boiler exit steam temperature, and condenser pressure on the first and second laws' efficiencies are investigated. Also the best turbine extraction pressure on the first law efficiency is obtained. The results show that the biggest exergy loss occurs in the boiler followed by the turbine. The results also show that the overall thermal efficiency and the second law efficiency decrease as the condenser pressure increases for any fixed outlet boiler temperature, however, they increase as the boiler temperature increases for any condenser pressure. Furthermore, the best values of extraction pressure from high, intermediate, and low pressure turbine which give the maximum first law efficiencies are obtained based on the required heat load corresponding to each exit boiler temperature.

Steam generating system in LMFBR type reactors

International Nuclear Information System (INIS)

Kurosawa, Katsutoshi.

1984-01-01

Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

Simulation of main steam and feedwater system of full scope simulator for Qinshan 300 MW Nuclear Power Unit

International Nuclear Information System (INIS)

Zhao Xiaoyu

1996-01-01

The simulation of main steam and feedwater system is the most important and maximal part in secondary circuit model, including all of main steam and feedwater's thermal-hydraulic properties, except heat-exchange of secondary side of steam generator. It simulates main steam header, steam power in each stage of turbine, moisture separator-reheater, deaerator, condenser, high pressure and low pressure heater, auxiliary feedwater and main steam bypass in full scope

Microfabricated rankine cycle steam turbine for power generation and methods of making the same

Science.gov (United States)

Frechette, Luc (Inventor); Muller, Norbert (Inventor); Lee, Changgu (Inventor)

2009-01-01

In accordance with the present invention, an integrated micro steam turbine power plant on-a-chip has been provided. The integrated micro steam turbine power plant on-a-chip of the present invention comprises a miniature electric power generation system fabricated using silicon microfabrication technology and lithographic patterning. The present invention converts heat to electricity by implementing a thermodynamic power cycle on a chip. The steam turbine power plant on-a-chip generally comprises a turbine, a pump, an electric generator, an evaporator, and a condenser. The turbine is formed by a rotatable, disk-shaped rotor having a plurality of rotor blades disposed thereon and a plurality of stator blades. The plurality of stator blades are interdigitated with the plurality of rotor blades to form the turbine. The generator is driven by the turbine and converts mechanical energy into electrical energy.

An innovative modular device and wireless control system enabling thermal and pressure sensors using FPGA on real-time fault diagnostics of steam turbine functional deterioration

Science.gov (United States)

Devi, S.; Saravanan, M.

2018-03-01

It is necessary that the condition of the steam turbines is continuously monitored on a scheduled basis for the safe operation of the steam turbines. The review showed that steam turbine fault detection and operation maintenance system (STFDOMS) is gaining importance recently. In this paper, novel hardware architecture is proposed for STFDOMS that can be communicated through the GSM network. Arduino is interfaced with the FPGA so as to transfer the message. The design has been simulated using the Verilog programming language and implemented in hardware using FPGA. The proposed system is shown to be a simple, cost effective and flexible and thereby making it suitable for the maintenance of steam turbines. This system forewarns the experts to access to data messages and take necessary action in a short period with great accuracy. The hardware developed is promised as a real-time test bench, specifically for investigations of long haul effects with different parameter settings.

Unsteady coupling effects of wet steam in steam turbines flows

International Nuclear Information System (INIS)

Blondel, Frederic

2014-01-01

In addition to conventional turbomachinery problems, both the behavior and performances of steam turbines are highly dependent on the vapour thermodynamic state and the presence of a liquid phase. EDF, the main French electricity producer, is interested in further developing its' modelling capabilities and expertise in this area to allow for operational studies and long-term planning. This PhD thesis explores the modelling of wetness formation and growth in a steam turbine and an analysis of the coupling between the liquid phase and the main flow unsteadiness. To this end, the work in this thesis took the following approach. Wetness was accounted for using a homogeneous model coupled with transport equations to take into account the effects of non-equilibrium phenomena, such as the growth of the liquid phase and nucleation. The real gas attributes of the problem demanded adapted numerical methods. Before their implementation in the 3D elsA solver, the accuracy of the chosen models was tested using a developed one-dimensional nozzle code. In this manner, various condensation models were considered, including both poly-dispersed and monodispersed behaviours of the steam. Finally, unsteady coupling effects were observed from several perspectives (1D, 1D - 3D, 3D), demonstrating the ability of the method of moments to sustain unsteady phenomena which were not apparent in a simple monodispersed model. (author)

An opportunity for capacity up-rating of 1000 MW steam turbine plant in Kozloduy NPP

International Nuclear Information System (INIS)

Popov, D.

2005-01-01

In connection with earlier and forced decommissioning of the Kozloduy NPP units 1 - 4, an alternative has to be found in order to substitute these capacities. As a reasonable options, capacity up-rating of 1000 MW steam turbine plants without nuclear reactor thermal capacity increase, is investigated in the present study. The cooling water for these units is delivered by Danube river. The cooling water temperatures substantially decrease during the winter months. These changes create an opportunity for steam back end pressure reduction. It was found that when the cooling water temperature decreases from 15 0 C to 3 0 C, the steam back end pressure is on the decrease of from 3.92 kPa to 2.3 kPa. As a result capacity of the plant could be raised up to 50 MW without any substantial equipment and systems change

Repair of steam turbines by welding

International Nuclear Information System (INIS)

Bohnstedt, H.J.; Loebert, P.

1987-01-01

In some cases, turbine parts can be repaired by welding, even rotating parts such as the shaft or the blades. Practical examples of successful repair work are explained, as for instance: welding of the last web of the turbine wheel of two MD-rotors, repair of erosion damage on turbine blades, of solid-matter erosion on a medium-pressure blading, or welding repair of a high-pressure turbine casing. (DG) [de

Optimizing Parameters of Axial Pressure-Compounded Ultra-Low Power Impulse Turbines at Preliminary Design

Science.gov (United States)

Kalabukhov, D. S.; Radko, V. M.; Grigoriev, V. A.

2018-01-01

Ultra-low power turbine drives are used as energy sources in auxiliary power systems, energy units, terrestrial, marine, air and space transport within the confines of shaft power N td = 0.01…10 kW. In this paper we propose a new approach to the development of surrogate models for evaluating the integrated efficiency of multistage ultra-low power impulse turbine with pressure stages. This method is based on the use of existing mathematical models of ultra-low power turbine stage efficiency and mass. It has been used in a method for selecting the rational parameters of two-stage axial ultra-low power turbine. The article describes the basic features of an algorithm for two-stage turbine parameters optimization and for efficiency criteria evaluating. Pledged mathematical models are intended for use at the preliminary design of turbine drive. The optimization method was tested at preliminary design of an air starter turbine. Validation was carried out by comparing the results of optimization calculations and numerical gas-dynamic simulation in the Ansys CFX package. The results indicate a sufficient accuracy of used surrogate models for axial two-stage turbine parameters selection

Chemical impurity monitoring in the turbine environment at ANO-1. Final report

International Nuclear Information System (INIS)

Bour, D.P.

1982-05-01

An overview is presented here of three independent measurement campaigns for trace impurities in the secondary side water/steam of ANO-1, a PWR containing a once-through steam generator. The measurements took place in 1978-1979 between two turbine disc cracking incidents near the point of first condensation in the low pressure turbines. Turbine disc cracking occurred despite maintenance of conditions near the turbine manufacturers recommended limits. Measurements focused on sodium, chloride, and sulfate. The primary source of contamination was found to be the condensate polishing plant. Major improvements were seen to result from changes in regeneration procedures. Turbine damage may be the result of acid conditions at the Wilson Line since chloride and sulfate were enriched relative to sodium in the LP turbine inlet steam

Steam as turbine blade coolant: Experimental data generation

Energy Technology Data Exchange (ETDEWEB)

Wilmsen, B.; Engeda, A.; Lloyd, J.R. [Michigan State Univ., East Lansing, MI (United States)

1995-10-01

Steam as a coolant is a possible option to cool blades in high temperature gas turbines. However, to quantify steam as a coolant, there exists practically no experimental data. This work deals with an attempt to generate such data and with the design of an experimental setup used for the purpose. Initially, in order to guide the direction of experiments, a preliminary theoretical and empirical prediction of the expected experimental data is performed and is presented here. This initial analysis also compares the coolant properties of steam and air.

Elimination of feedwater heaters in steam turbines: Prospects for substantial energy savings

International Nuclear Information System (INIS)

Lorenzoni, G.

1992-01-01

This paper re-proposes the theory that thermal regeneration (RT) in steam turbine plants decreases thermodynamic efficiency. This theory is supported by the criterion of maximization of variation of exergy in the steam generator (CMVEG) and by an mathematical argumentation based on the first law of thermodynamics. Consequences of great importance are deduced: plant operating costs reductions and a new possibility for cogeneration, that indicates exceptional advantages for the whole power industry, since steam turbine plants are responsible for the greater part of global electric power production

The influence of selected design and operating parameters on the dynamics of the steam micro-turbine

Science.gov (United States)

Żywica, Grzegorz; Kiciński, Jan

2015-10-01

The topic of the article is the analysis of the influence of selected design parameters and operating conditions on the radial steam micro-turbine, which was adapted to operate with low-boiling agent in the Organic Rankine Cycle (ORC). In the following parts of this article the results of the thermal load analysis, the residual unbalance and the stiffness of bearing supports are discussed. Advanced computational methods and numerical models have been used. Computational analysis showed that the steam micro-turbine is characterized by very good dynamic properties and is resistant to extreme operating conditions. The prototype of micro-turbine has passed a series of test calculations. It has been found that it can be subjected to experimental research in the micro combined heat and power system.

Steam purity in PWRs

International Nuclear Information System (INIS)

Hopkinson, J.

1982-01-01

Impurities enter the secondary loop of the PWR through both makeup water from lake or well and cooling-water leaks in the condenser. These impurities can be carried to the steam generator, where they cause corrosion deposits to form. Corrosion products in steam are swept further through the system and become concentrated at the point in the low-pressure turbine where steam begins to condense. Several plants have effectively reduced impurities, and therefore corrosion, by installing a demineralizer for the makeup water, a resin-bed system to clean condensed steam from the condenser, and a deaerator to remove oxygen from the water and so lower the risk of system metal oxidation. 5 references, 1 figure

Multi-objective PID Optimization for Speed Control of an Isolated Steam Turbine using Gentic Algorithm

OpenAIRE

Sanjay Kr. Singh; D. Boolchandani; S.G. Modani; Nitish Katal

2014-01-01

This study focuses on multi-objective optimization of the PID controllers for optimal speed control for an isolated steam turbine. In complex operations, optimal tuning plays an imperative role in maintaining the product quality and process safety. This study focuses on the comparison of the optimal PID tuning using Multi-objective Genetic Algorithm (NSGA-II) against normal genetic algorithm and Ziegler Nichols methods for the speed control of an isolated steam turbine. Isolated steam turbine...

Development of 52 inches last stage blade for steam turbines

International Nuclear Information System (INIS)

Suzuki, Atsuhide; Hisa, Shoichi; Nagao, Shinichiro; Ogata, Hisao

1986-01-01

The last stage blades of steam turbines are the important component controlling the power output and performance of plants. In order to realize a unit of large capacity and high efficiency, the proper exhaust area and the last stage blades having good performance are indispensable. Toshiba Corp. has completed the development of the 52 inch last stage blades for 1500 and 1800 rpm steam turbines. The 52 inch last stage blades are the longest in the world, which have the annular exhaust area nearly 1.5 times as much as that of 41 inch blades used for 1100 MW, 1500 rpm turbines in nuclear power stations. By adopting these 52 inch blades, the large capacity nuclear power plants up to 1800 MW can be economically constructed, the rate of heat consumption of 1350 MW plants is improved by 3 ∼ 4 % as compared with 41 inch blades, and in the plants up to 1100 MW, LP turbines can be reduced from three sets to two. The features of 52 inch blades, the flow pattern and blade form design, the structural strength analysis and the erosion withstanding property, and the verification by the rotation test of the actual blades, the performance test using a test turbine, the vibration analysis of the actually loaded blades and the analysis of wet steam behavior are reported. (Kako, I.)

Turbine steam path replacement at the Grafenrheinfeld Nuclear Power Station

International Nuclear Information System (INIS)

Weschenfelder, K.D.; Oeynhausen, H.; Bergmann, D.; Hosbein, P.; Termuehlen, H.

1994-01-01

In the last few years, replacement of old vintage steam turbine flow path components has been well established as a valid approach to improve thermal performance of aged turbines. In nuclear power plants, performance improvement is generally achieved only by design improvements since performance deterioration of old units is minor or nonexistent. With fossil units operating over decades loss in performance is an additional factor which can be taken into account. Such loss of performance can be caused by deposits, solid particle erosion, loss of shaft and inter-stage seal strips, etc. Improvement of performance is typically guaranteed as output increases for operation at full load. This value can be evaluated as a direct gain in unit capacity without fuel or steam supply increase. Since fuel intake does not change, the relative improvement of the net plant heat rate or efficiency is equal to the relative increase in output. The heat rate improvement is achieved not only at full load but for the entire load range. Such heat rate improvement not only moves a plant up on the load dispatch list increasing its capacity factor, but also extensive fuel savings can pay off for the investment cost of new steam path components. Another important factor is that quite often older turbine designs show a deterioration of their reliability and need costly repairs. With new flow path components an aged steam turbine starts a new useful life

Optimization of Design of Steam Turbine Exhaust Conduits

Directory of Open Access Journals (Sweden)

A. S. Goldin

2014-01-01

Full Text Available Improving effectiveness turbine was and remains a key issue for today. In order to improve the efficiency of the turbine is necessary to reduce losses in the steam turbine exhaust conduit.This paper presents the design optimization exhaust conduit steam turbine K-27-2.9 produced by JSC «KTW» at the design stage. The aims of optimizing the design were: decreasing hydraulic resistance of the conduit, reduction of non-uniformity of the flow at the outlet of the conduit, equalizing steam flow ahead of the condenser tube bundle.The conduit models were made and flows in it were simulated in environment of the Solid Works and its application COSMOS Flo Works.As the initial conduit model was selected exhaust conduit of turbine PT-25/34-3.4 produced by JSC «KTW». Was obtained by the calculated velocity field at the outlet of the conduit. The analysis of the calculation results revealed the necessity of changes to the initial design of the conduit. The changes were accompanied by calculating currents flow in the conduit, and assessed the impact of design changes on the nature of the course. Further transformation of the construction of the conduit was held on the results of these calculations. Construction changes are not touched by the outer geometry of the conduit, and were introduced to meet technological.According to calculation results, conclusions were drawn and selected three versions of the conduit.Given are the research results for the initial conduit model and modified design versions. In order to evaluate the flow degree of irregularity the momentum factor (Bussinesku factor for outlet crosssection of the selected conduit design version. Analysis of the research results made it possible to determine optimum design of the exhaust conduit.Introducing the suggested alterations in the conduit design will result in improvement of heat exchange in the condenser, an increase in reliability of the tube bundle operation, a decrease in noise and

An expert system for diagnostics and estimation of steam turbine components condition

Science.gov (United States)

Murmansky, B. E.; Aronson, K. E.; Brodov, Yu. M.

2017-11-01

The report describes an expert system of probability type for diagnostics and state estimation of steam turbine technological subsystems components. The expert system is based on Bayes’ theorem and permits to troubleshoot the equipment components, using expert experience, when there is a lack of baseline information on the indicators of turbine operation. Within a unified approach the expert system solves the problems of diagnosing the flow steam path of the turbine, bearings, thermal expansion system, regulatory system, condensing unit, the systems of regenerative feed-water and hot water heating. The knowledge base of the expert system for turbine unit rotors and bearings contains a description of 34 defects and of 104 related diagnostic features that cause a change in its vibration state. The knowledge base for the condensing unit contains 12 hypotheses and 15 evidence (indications); the procedures are also designated for 20 state parameters estimation. Similar knowledge base containing the diagnostic features and faults hypotheses are formulated for other technological subsystems of turbine unit. With the necessary initial information available a number of problems can be solved within the expert system for various technological subsystems of steam turbine unit: for steam flow path it is the correlation and regression analysis of multifactor relationship between the vibration parameters variations and the regime parameters; for system of thermal expansions it is the evaluation of force acting on the longitudinal keys depending on the temperature state of the turbine cylinder; for condensing unit it is the evaluation of separate effect of the heat exchange surface contamination and of the presence of air in condenser steam space on condenser thermal efficiency performance, as well as the evaluation of term for condenser cleaning and for tube system replacement and so forth. With a lack of initial information the expert system enables to formulate a diagnosis

Upgrading the SPP-500-1 moisture separators-steam reheaters used in the Leningrad NPP turbine units

Science.gov (United States)

Legkostupova, V. V.; Sudakov, A. V.

2015-03-01

The specific features of existing designs of moisture separators-steam reheaters (MSRs) and experience gained with using them at nuclear power plants are considered. Main factors causing damage to and failures of MSRs are described: nonuniform distribution of wet steam flow among the separation modules, breakthrough of moisture through the separator (and sometimes also through the steam reheater), which may lead to the occurrence of additional thermal stresses and, hence, to thermal-fatigue damage to or stress corrosion cracking of metal. MSR failure results in a less efficient operation of the turbine unit as a whole and have an adverse effect on the reliability of the low-pressure cylinder's last-stage blades. By the time the design service life of the SPP-500-1 MSRs had been exhausted in power units equipped with RBMK-1000 reactors, the number of damages inflicted to both the separation part and to the pipework and heating surface tubes was so large, that a considerable drop of MSR effectiveness and turbine unit efficiency as a whole occurred. The design of the upgraded separation part used in the SPP-500-1 MSR at the Leningrad NPP is described and its effectiveness is shown, which was confirmed by tests. First, efforts taken to achieve more uniform distribution of moisture content over the perimeter and height of steam space downstream of the separation modules and to bring it to values close to the design ones were met with success. Second, no noticeable effect of the individual specific features of separation modules on the moisture content was revealed. Recommendations on elaborating advanced designs of moisture separators-steam reheaters are given: an MSR arrangement in which the separator is placed under or on the side from the steam reheater; axial admission of wet steam for ensuring its uniform distribution among the separation modules; inlet chambers with an extended preliminary separation system and devices for uniformly distributing steam flows in the

The Ontario hydro low pressure turbine disc inspection program automated ultrasonic inspection systems - an overview

International Nuclear Information System (INIS)

Huggins, J.W.; Chopcian, M.; Grabish, M.

1990-01-01

An overview of the Ontario Hydro Low Pressure Turbine Disc Inspection Program is presented. The ultrasonic inspection systems developed in-house to inspect low pressure turbine discs at Pickering and Bruce Nuclear Generating stations are described. Three aspects of the program are covered: PART I - Background to inspection program, disc cracking experience, and development of an in-house inspection capability: PART II - System development requirements; ultrasonic equipment, electromechanical subsystems and instrumentation console: PART III - Customized software for flaw detection, sizing, data acquisition/storage, advanced signal processing, reports, documentation and software based diagnostics

An investigation of two-dimensional, two-phase flow of steam in a cascade of turbine blading by the time-marching method

International Nuclear Information System (INIS)

Teymourtash, A. R.; Mahpeykar, M. R.

2003-01-01

During the course of expansion in turbines, the steam at first super cools and then nucleated to become a two-phase mixture. This is an area where greater understanding can lead to improved design. This paper describes a numerical method for the solution of two-dimensional two-phase flow of steam in a cascade of turbine blading; the unsteady euler equations governing the overall behaviour of the fluid are combined with equations describing droplet behaviour and treated by Jasmine fourth order runge Kutta time marching scheme which modified to allow for two-phase effects. The theoretical surface pressure distributions, droplet radii and contours of constant wetness fraction are presented and results are discussed in the light of knowledge of actual surface pressure distributions

Reduction of Erosion Wear of Mean Pressure Cylinder of Steam Turbines Operating Beyond Critical Parameters

Directory of Open Access Journals (Sweden)

V. P. Kascheev

2009-01-01

Full Text Available The paper considers problems leading to erosion wear of flowing part of a mean pressure turbine cylinder operating beyond critical parameters. Explanation of erosion wear of flowing part of a mean pressure turbine cylinder which is proved in practice and recommendations for wear reduction are given in the paper

Full scale turbine-missile casing exit tests

International Nuclear Information System (INIS)

Yoshimura, H.R.; Schamaun, J.T.; Sliter, G.E.

1979-01-01

Two full-scale tests have simulated the impact of a fragment from a failed turbine disk upon the steel casing of a low-pressure steam turbine with the objective of providing data for making more realistic assessments of turbine missile effects for nuclear power plant designers. Data were obtained on both the energy-absorbing mechanisms of the impact process and the post-impact trajectory of the fragment. (orig.)

Remaining life assessment of a high pressure turbine rotor

International Nuclear Information System (INIS)

Nguyen, Ninh; Little, Alfie

2012-01-01

This paper describes finite element and fracture mechanics based modelling work that provides a useful tool for evaluation of the remaining life of a high pressure (HP) steam turbine rotor that had experienced thermal fatigue cracking. An axis-symmetrical model of a HP rotor was constructed. Steam temperature, pressure and rotor speed data from start ups and shut downs were used for the thermal and stress analysis. Operating history and inspection records were used to benchmark the damage experienced by the rotor. Fracture mechanics crack growth analysis was carried out to evaluate the remaining life of the rotor under themal cyclic loading conditions. The work confirmed that the fracture mechanics approach in conjunction with finite element modelling provides a useful tool for assessing the remaining life of high temperature components in power plants.

Modeling and optimization of a utility system containing multiple extractions steam turbines

International Nuclear Information System (INIS)

Luo, Xianglong; Zhang, Bingjian; Chen, Ying; Mo, Songping

2011-01-01

Complex turbines with multiple controlled and/or uncontrolled extractions are popularly used in the processing industry and cogeneration plants to provide steam of different levels, electric power, and driving power. To characterize thermodynamic behavior under varying conditions, nonlinear mathematical models are developed based on energy balance, thermodynamic principles, and semi-empirical equations. First, the complex turbine is decomposed into several simple turbines from the controlled extraction stages and modeled in series. THM (The turbine hardware model) developing concept is applied to predict the isentropic efficiency of the decomposed simple turbines. Stodola's formulation is also used to simulate the uncontrolled extraction steam parameters. The thermodynamic properties of steam and water are regressed through linearization or piece-wise linearization. Second, comparison between the simulated results using the proposed model and the data in the working condition diagram provided by the manufacturer is conducted over a wide range of operations. The simulation results yield small deviation from the data in the working condition diagram where the maximum modeling error is 0.87% among the compared seven operation conditions. Last, the optimization model of a utility system containing multiple extraction turbines is established and a detailed case is analyzed. Compared with the conventional operation strategy, a maximum of 5.47% of the total operation cost is saved using the proposed optimization model. -- Highlights: → We develop a complete simulation model for steam turbine with multiple extractions. → We test the simulation model using the performance data of commercial turbines. → The simulation error of electric power generation is no more than 0.87%. → We establish a utility system operational optimization model. → The optimal industrial operation scheme featured with 5.47% of cost saving.

Electricity from geothermal steam

Energy Technology Data Exchange (ETDEWEB)

Wheatcroft, E L.E.

1959-01-01

The development of the power station at Wairakei geothermal field is described. Wairakei is located at the center of New Zealand's volcanic belt, which lies within a major graben which is still undergoing some degree of downfaulting. A considerable number of wells, some exceeding 610 m, have been drilled. Steam and hot water are produced from both deep and shallow wells, which produce at gauge pressures of 1.5 MPa and 0.6 MPa, respectively. The turbines are fed by low, intermediate, and high pressure mains. The intermediate pressure turbine bank was installed as a replacement for a heavy water production facility which had originally been planned for the development. Stage 1 includes a 69 MW plant, and stage 2 will bring the capacity to 150 MW. A third stage, which would bring the output up to 250 MW had been proposed. The second stage involves the installation of more high pressure steam turbines, while the third stage would be powered primarily by hot water flashing. Generation is at 11 kV fed to a two-section 500 MVA board. Each section of the board feeds through a 40 MVA transformer to a pair of 220 V transmission lines which splice into the North Island grid. Other transformers feed 400 V auxiliaries and provide local supply.

Cycle improvement for nuclear steam power plant

International Nuclear Information System (INIS)

Silvestri, G.J. Jr.

1976-01-01

A pressure-increasig ejector element is disposed in an extraction line intermediate to a high pressure turbine element and a feedwater heater. The ejector utilizes high pressure fluid from a reheater drain as the motive fluid to increase the pressure at which the extraction steam is introduced into the feedwater heater. The increase in pressure of the extraction steam entering the feedwater heater due to the steam passage through the ejector increases the heat exchange capability of the extraction steam thus increasing the overall steam power plant efficiency

The fracture mechanics of steam turbine electron beam welded rotors

International Nuclear Information System (INIS)

Coulon, P.A.

1987-01-01

Increased steam turbine unit ratings presupposes that steelmakers are capable of manufacturing larger and larger rotor components. However, there are few steelmakers in the world capable of manufacturing monobloc rotors for high rated turbines, which limits the choice of supplier. Most nuclear turbine rotors have a composite arrangement and are made either by shrinking discs on a shaft or using elements welded together. Those in favour of welding have applied a classical socalled ''submerged'' method using a filler metal. However welding can also be performed by using an Electron Beam in a vacuum room without a filler metal. This technique has many advantages: mechanical characteristics of the joint are identical to those of the base material after tempering without heat affected zones. Moreover, parts are only very slightly deformed during welding. Two steam turbine rotors have been produced in this way. This paper described the destructive tests carried out in the four Electron Beam (EB) welds (two on each rotor)

High Materials Performance in Supercritical CO2 in Comparison with Atmospheric Pressure CO2 and Supercritical Steam

Energy Technology Data Exchange (ETDEWEB)

Holcomb, Gordon [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Tylczak, Joseph [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Carney, Casey [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Dogan, Omer N. [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States)

2017-02-26

This presentation covers environments (including advanced ultra-supercritical (A-USC) steam boiler/turbine and sCO2 indirect power cycle), effects of pressure, exposure tests, oxidation results, and mechanical behavior after exposure.

Dynamic performances of wet turbine and steam-separator-superheater and their mathematical simulation as objects of temperature control

International Nuclear Information System (INIS)

Golovach, E.A.

1985-01-01

A mathematical model of a turbine and steam-separator-superheater (SSS) as applied to solution of the tasks of steam temperature regulaton after SSS has been developed. SSS as objects of steam temperature control are considerably less inertial, than intermediate superheaters (IS) of power units in thermal power plants, since for typical SSS and IS considered the duration of transition process according to steam temperature after SSS is 5-10 times loweA than for IS

Analysis of heat balance on innovative-simplified nuclear power plant using multi-stage steam injectors

International Nuclear Information System (INIS)

Goto, Shoji; Ohmori, Shuichi; Mori, Michitsugu

2006-01-01

The total space and weight of the feedwater heaters in a nuclear power plant (NPP) can be reduced by replacing low-pressure feedwater heaters with high-efficiency steam injectors (SIs). The SI works as a direct heat exchanger between feedwater from condensers and steam extracted from turbines. It can attain pressures higher than the supplied steam pressure. The maintenance cost is lower than that of the current feedwater heater because of its simplified system without movable parts. In this paper, we explain the observed mechanisms of the SI experimentally and the analysis of the computational fluid dynamics (CFD). We then describe mainly the analysis of the heat balance and plant efficiency of the innovative-simplified NPP, which adapted to the boiling water reactor (BWR) with the high-efficiency SI. The plant efficiencies of this innovative-simplified BWR with SI are compared with those of a 1 100 MWe-class BWR. The SI model is adopted in the heat balance simulator as a simplified model. The results show that the plant efficiencies of the innovate-simplified BWR with SI are almost equal to those of the original BWR. They show that the plant efficiency would be slightly higher if the low-pressure steam, which is extracted from the low-pressure turbine, is used because the first-stage of the SI uses very low pressure. (author)

Large steam turbines for nuclear power stations. Output growth prospects

International Nuclear Information System (INIS)

Riollet, G.; Widmer, M.; Tessier, J.

1975-01-01

The rapid growth of the output of nuclear reactors, even if temporary settlement occurs, leads the manufacturer to evaluate, at a given time, technological limitations encountered. The problems dealing with the main components of turbines: steam path, rotors and stators steam valves, controle devices, shafts and bearings, are reviewed [fr

Monitoring of large steam turbines, as seen by the constructor and the operator

International Nuclear Information System (INIS)

Blanchet, J.M.; Bourcier, P.B.; Malherbe, C.

1986-01-01

The electricity in France is produced by large steam turbines in the range of 125 000 kW to 1 300 000 kW in nuclear power plants. Some operation problems are encountered on these large machines. The aim of this study is to justify and to describe the monitoring process implemented on the large steam turbines. This short study is divided into three parts: the monitoring justification during the start-up period, one example of a monitoring system, the turbine monitoring during the operation period [fr

Remote inspection of steam turbine blades

International Nuclear Information System (INIS)

Anon.

1987-01-01

During the past five years Reinhart and Associates, Inc. has been involved in remote examination of L-0 and L-1 steam turbine blade rows of in-place LP turbines using visual and eddy current techniques. These tests have concentrated on the trailing edge and blade-to-rotor attachment (Christmas tree) areas. These remote nondestructive examinations were performed through hand access ports of the inner shell. Since the remote scanning system was in a prototype configuration, the inspection was highly operator-dependent. Refinement of the scanning equipment would considerably improve the efficiency of the test; however, the feasibility of remote in-place inspection of turbine blades was established. To further improve this technology, and to provide for remote inspection of other areas of the blade and additional turbine designs, EPRI is funding a one-year project with Reinhart and Associates, Inc. This project will develop a new system that employs state-of-the-art multifrequency eddy current techniques, a miniature charged coupled device (CCD) television camera, and remote positioning equipment. Project results from the first six months are presented

Improvement of Steam Turbine Operational Performance and Reliability with using Modern Information Technologies

Science.gov (United States)

Brezgin, V. I.; Brodov, Yu M.; Kultishev, A. Yu

2017-11-01

The report presents improvement methods review in the fields of the steam turbine units design and operation based on modern information technologies application. In accordance with the life cycle methodology support, a conceptual model of the information support system during life cycle main stages (LC) of steam turbine unit is suggested. A classifying system, which ensures the creation of sustainable information links between the engineer team (manufacture’s plant) and customer organizations (power plants), is proposed. Within report, the principle of parameterization expansion beyond the geometric constructions at the design and improvement process of steam turbine unit equipment is proposed, studied and justified. The report presents the steam turbine unit equipment design methodology based on the brand new oil-cooler design system that have been developed and implemented by authors. This design system combines the construction subsystem, which is characterized by extensive usage of family tables and templates, and computation subsystem, which includes a methodology for the thermal-hydraulic zone-by-zone oil coolers design calculations. The report presents data about the developed software for operational monitoring, assessment of equipment parameters features as well as its implementation on five power plants.

Shaft seals with an easily removable cylinder holder for low-pressure steam turbines

Science.gov (United States)

Zakharov, A. E.; Rodionov, D. A.; Pimenov, E. V.; Sobolev, A. S.

2016-01-01

The article is devoted to the problems that occur at the operation of LPC shaft seals (SS) of turbines, particularly, their bearings. The problems arising from the deterioration of oil-protecting rings of SS and bearings and also the consequences in which they can result are considered. The existing SS housing construction types are considered. Their operational features are specified. A new SS construction type with an easily removable holder is presented. The construction of its main elements is described. The sequence of operations of the repair personnel at the restoration of the new SS type spacings is proposed. The comparative analysis of the new and the existing SS construction types is carried out. The assessment results of the efficiency, the operational convenience, and the economic effect after the installation of the new type seals are given. The conclusions about the offered construction prospects are made by results of the comparative analysis and the carried-out assessment. The main advantage of this design is the possibility of spacings restoration both in SS and in oil-protecting rings during a short-term stop of a turbine, even without its cooling. This construction was successfully tested on the working K-300-23.5 LMP turbine. However, its adaptation for other turbines is quite possible.

Development of Steam Pressure Control Logic for SMART

International Nuclear Information System (INIS)

Sneed, Todd; Godbole, Sadashiva; Streaath, Drew

2011-01-01

The objective of this work is to develop the Steam Pressure Control Logic(SPCL) in order to satisfy the performance requirements of SMART plant control systems. The final conceptual SPCL described in this report has been developed after studying the SMART system together with the secondary system, patents of control systems for fossil and unclear power plants featuring OTSG's, and familiarity and experience with power plant control systems. The logic represents a combination of good features from various control concepts to make SPCL effective in controlling relevant SMART secondary system parameter. The SPCL includes some new features, such as use of FCV position setpoint to control pump speed, relaxation of the measure RC hot-leg temperature to accelerate load-following response, and use of steam flow as feedwater flow setpoint. This report describes performance evaluation results for the SMART SPCL MMS model. The evaluation is based on three transients under three control modes. Three transients include load-following ramp at normal ramp rate to reduce load and then to increase load, turbin trip, and loss of external electrical load resulting in only house load as the remaining load. The three control modes include coordinated, turbin-following, and feedwater-following. It seems that any of the three control modes is viable for SMART control

Thermal expansion measurement of turbine and main steam piping by using strain gages in power plants

International Nuclear Information System (INIS)

Na, Sang Soo; Chung, Jae Won; Bong, Suk Kun; Jun, Dong Ki; Kim, Yun Suk

2000-01-01

One of the domestic co-generation plants have undergone excessive vibration problems of turbine attributed to external force for years. The root cause of turbine vibration may be shaft alignment problem which sometimes is changed by thermal expansion and external force, even if turbine technicians perfectly performed it. To evaluate the alignment condition from plant start-up to full load, a strain measurement of turbine and main steam piping subjected to thermal loading is monitored by using strain gages. The strain gages are bonded on both bearing housing adjusting bolts and pipe stoppers which installed in the x-direction of left-side main steam piping near the turbine inlet in order to monitor closely the effect of turbine under thermal deformation of turbine casing and main steam piping during plant full load. Also in situ load of constant support hangers in main steam piping system is measured by strain gages and its results are used to rebalance the hanger rod load. Consequently, the experimental stress analysis by using strain gages turns out to be very useful tool to diagnose the trouble and failures of not only to stationary components but to rotating machinery in power plants

Application of the Combined Cycle LWR-Gas Turbine to PWR for NPP Life Extension Safety Upgrade and Improving Economy

International Nuclear Information System (INIS)

Kuznetsov, Yu. N.

2006-01-01

Currently, some of the most important problem for the nuclear industry are life extension, advance competitiveness and safety of aging LWR NPPs. Based on results of studies performed in the USA (Battelle Memorial Institute) and in Russia (NIKIET), a new power technology, using a combined cycle gas-turbine facility CCGT - LWR, so called TD-Cycle, can significantly help in resolution of some problems of nuclear power industry. The nuclear steam and gas topping cycle is used for re-powering a light water pressurized reactor of PWR or VVER type. An existing NPP is topped with a gas turbine facility with a heat recovery steam generator (HRSG) generating steam from waste heat. The superheated steam of high pressure (P=90-165 bar, T=500-550 C) generated in the HRSG, is expanded in a high pressure (HP) turbine for producing electricity. The HP turbine can work on one shaft with the the gas turbine or at one shaft with intermediate (IP) or low (LP) pressure parts of the main nuclear steam turbine, or with a separate electric generator. The exhausted steam from the HP turbine is injected into the steam mixer where it is mixed with the saturated steam from the NPP steam generator (SG). The mixer is intended to superheat the main nuclear steam and should be characterized by minimum losses during mixing superheated and saturated steam. Steam from the mixer superheated by 20-60 C directs to the existing IP turbine, and then, through a separator-reheater flows into the LP turbine. Feed water re-heaters of LP and HP are actually unchanged in this case. Feed water extraction to the HRSG is supplied after one of LP water heaters. This proposal is intended to re-power existing LWR NPPs. To minimize cost, the IP and LP turbines and electric generator would remain the same. The reactor thermal power and fast neutron flux to the reactor vessel would decrease by 30-50 percent of nominal values. The external peripheral row of fuel elements can be replaced with metal absorber rods to

Mechanical problems in turbomachines, steam and gas turbines. Large steam turbine manufacturing requirements to fulfill customer needs for electric power

International Nuclear Information System (INIS)

Brazzini, R.

1975-01-01

The needs of the customers in large steam turbines for electric power are examined. The choices and decisions made by the utility about the equipments are dealt with after considering the evolution of power demand on the French network. These decisions and choices mainly result from a technical and economic optimization of production equipments: choice of field-proven solutions, trend to lower steam characteristics, trend to higher output of the units (i.e. size effect), spreading out standardization of machines and components (policy of technical as well as technological levels, i.e. mass production effect). Standardization of external characteristics of units of same level of output and even standardization of some main components. The requirements turbine manufacturers have to meet may fall in two categories: on one side: gaining experience and know-how, capability of making high quality experiments, out put capacity, will to hold a high efficiency level; on the other side: meeting the technical requirements related to the contracts. Among these requirements, one can differentiate those dealing with the service expected from the turbine and that resulting in the responsibility limits of the manufacturer and those tending to gain interchangeability, to improve availability of the equipment, to increase safety, and to make operation and maintenance easier [fr

Thermo-economic optimization of heat recovery steam generator for a range of gas turbine exhaust temperatures

International Nuclear Information System (INIS)

Nadir, Mahmoud; Ghenaiet, Adel; Carcasci, Carlo

2016-01-01

Highlights: • Thermo-economic optimization of HRSG configurations. • The maximum value of the net present value was targeted for the economic optimization. • Three level HRSG is the best option in respect of power output and high priced medium. • Two level HRSG is the best for net benefit in low and intermediate priced mediums. - Abstract: This paper illustrates the effect of selling price on the optimum design parameters of a heat recovery steam generator (HRSG) and the selection of its ideal configuration for an outlet temperature range of 350–650 °C. The Particle Swarm Optimization (PSO) method was used, considering the steam cycle specific work as an objective to be maximized, the net present value as another objective to be maximized for the economic optimization and a combination of both. Three configurations of heat recovery steam generators are considered with one, two and three pressure levels and a reheat. The results show that, the three pressure level system is the best configuration from a thermodynamic point of view, but with respect to the economical aspect the two pressure levels is the best configuration for the low and medium selling prices (0.04 $/kW h, 0.08 $/kW h and 0.2 $/kW h), whereas the three pressure level configuration would only be interesting for a high selling price of 0.3 $/kW h and a temperature range 450–600 °C. For a temperature of 650 °C, the high cost of the three level system leads to a decrease in the net present value. As the selling price increases the optimized design parameters of the three pressure level HRSG based on economic or thermodynamic optimization are similar. The obtained results are used to elaborate a new correlation relating the net present value with the gas turbine outlet temperature, gas mass flow rate, number of levels of HRSG and selling price.

Steam drums

International Nuclear Information System (INIS)

Crowder, R.

1978-01-01

Steam drums are described that are suitable for use in steam generating heavy water reactor power stations. They receive a steam/water mixture via riser headers from the reactor core and provide by means of separators and driers steam with typically 0.5% moisture content for driving turbines. The drums are constructed as prestressed concrete pressure vessels in which the failure of one or a few of the prestressing elements does not significantly affect the overall strength of the structure. The concrete also acts as a radiation shield. (U.K.)

A steam separator-superheater apparatus

International Nuclear Information System (INIS)

Androw, Jean; Bessouat, Roger; Peyrelongue, J.-P.

1973-01-01

Description is given of a separator-superheater apparatus comprising an outer enclosure containing a separating-unit and a steam superheating unit according to the main patent. The present addition relates to an improvement in that apparatus, characterized in that the separating unit and the superheating unit, mounted in two distinct portions of the outer enclosure, are divided into the same number of sub-units of each unit being identical and operating in parallel, and in that to each separator sub-unit is associated a superheater sub-unit, said sub-units being mounted in series and located in one in the other of the enclosure two portions, respectively. This can be applied to the treatment of the exhaust steam of a turbine high pressure body, prior to re-injecting said steam into the low pressure body [fr

Aerodynamic Optimization Design of a Multistage Centrifugal Steam Turbine and Its Off-Design Performance Analysis

OpenAIRE

Hui Li; Dian-Gui Huang

2017-01-01

Centrifugal turbine which has less land occupation, simple structure, and high aerodynamic efficiency is suitable to be used as small to medium size steam turbines or waste heat recovery plant. In this paper, one-dimensional design of a multistage centrifugal steam turbine was performed by using in-house one-dimensional aerodynamic design program. In addition, three-dimensional numerical simulation was also performed in order to analyze design and off-design aerodynamic performance of the pro...

Risk-based and maintenance systems for steam turbines

International Nuclear Information System (INIS)

Fujiyama, K.; Nagai, S.; Akikuni, Y.; Fujiwara, T.; Furuya, K.; Matsumoto, S.; Takagi, K.; Kawabata, T.

2003-01-01

The risk-based maintenance (RBM) system has been developed for steam turbine plants coupled with the quick inspection systems. The RBM system utilizes the field failure and inspection database accumulated over 30 years. The failure modes are determined for each component of steam turbines and the failure scenarios are described as event trees. The probability of failure is expressed in the form of unreliability functions of operation hours or start-up cycles through the cumulative hazard function method. The posterior unreliability is derived from the field data analysis according to the inspection information. Quick inspection can be conducted using air-cooled borescope and heat resistant ultrasonic sensors even if the turbine is not cooled down sufficiently. Another inspection information comes from degradation and damage measurement. The probabilistic life assessment using structural analysis and statistical material properties, the latter is estimated from hardness measurement, replica observation and embrittlement measurement. The risk function is calculated as the sum product of unreliability functions and expected monetary loss as the consequence of failure along event trees. The optimum maintenance plan is determined among simulated scenarios described through component breakdown trees, life cycle event trees and risk functions. Those methods are effective for total condition assessment and economical maintenance for operating plants. (orig.)

Design of large reheat steam turbines for U.K. and overseas markets

International Nuclear Information System (INIS)

Mitchell, J.M.

1979-01-01

Two prototype designs of large reheat steam turbines are described, together with the technical, economic and plant design aspects that have influenced their main features. Relevant service experience is outlined and details are given of the solutions adopted to overcome the relatively few problems that were encountered. The evolution of these designs to form the current range of adaptable, pre-engineered modular designs is presented and the main features of current machines are described. A brief account is given of likely future developments in large steam turbines. (author)

Optimized Application of MSR and Steam Turbine Retrofits in Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Crossland, Robert; McCoach, John [ALSTOM Power, Willans Works, Newbold Road, Rugby, Warwickshire CV21 2NH (United Kingdom); Gagelin, Jean-Philippe [ALSTOM Power Heat Exchange, 19-21 avenue Morane-Saulnier, BP 65, 78143 Velizy Cedex (France)

2004-07-01

The benefit to a nuclear power plant from a steam turbine retrofit has often been clearly demonstrated in recent years but, for light water nuclear plants, the Moisture Separator Reheaters (MSRs) are also of prime importance. This paper describes how refurbishment of these crucial components can only provide full potential performance benefit when made in conjunction with a steam turbine retrofit (although in practice these activities are frequently separated). Examples are given to show how combined application is best handled within a single organization to ensure optimized integration into the thermal cycle. (authors)

Optimized Application of MSR and Steam Turbine Retrofits in Nuclear Power Plants

International Nuclear Information System (INIS)

Crossland, Robert; McCoach, John; Gagelin, Jean-Philippe

2004-01-01

The benefit to a nuclear power plant from a steam turbine retrofit has often been clearly demonstrated in recent years but, for light water nuclear plants, the Moisture Separator Reheaters (MSRs) are also of prime importance. This paper describes how refurbishment of these crucial components can only provide full potential performance benefit when made in conjunction with a steam turbine retrofit (although in practice these activities are frequently separated). Examples are given to show how combined application is best handled within a single organization to ensure optimized integration into the thermal cycle. (authors)

Research on axial total pressure distributions of sonic steam jet in subcooled water

International Nuclear Information System (INIS)

Wu Xinzhuang; Li Wenjun; Yan Junjie

2012-01-01

The axial total pressure distributions of sonic steam jet in subcooled water were experimentally investigated for three different nozzle diameters (6.0 mm, 8.0 mm and 10.0 mm). The inlet steam pressure, and pool subcooling subcooled water temperature were in the range of 0.2-0.6 MPa and 420-860 ℃, respectively. The effect of steam pressure, subcooling water temperature and nozzle size on the axial pressure distributions were obtained, and also the characteristics of the maximum pressure and its position were studied. The results indicated that the characteristics of the maximum pressure were influenced by the nozzle size for low steam pressure, but the influence could be ignored for high steam pressure. Moreover, a correlation was given to correlate the position of the maximum pressure based on steam pressure and subcooling water temperature, and the discrepancies of predictions and experiments are within ±15%. (authors)

Numerical Analysis on Transient of Steam-gas Pressurizer

International Nuclear Information System (INIS)

Kim, Jong-Won; Lee, Yeon-Gun; Park, Goon-Cherl

2008-01-01

In nuclear reactors, various pressurizers are adopted to satisfy their characteristics and uses. The additional active systems such as heater, pressurizer cooler, spray and insulator are essential for a steam or a gas pressurizer. With a steam-gas pressurizer, additional systems are not required due to the use of steam and non-condensable gas as pressure-buffering materials. The steam-gas pressurizer in integrated small reactors experiences very complicated thermal-hydraulic phenomena. To ensure the integrity of this pressurizer type, the analysis on the transient behavior of the steam-gas pressure is indispensable. For this purpose, the steam-gas pressurizer model is introduced to predict the accurate system pressure. The proposed model includes bulk flashing, rainout, inter-region heat and mass transfer and wall condensation with non-condensable gas. However, the ideal gas law is not applied because of significant interaction at high pressure between steam and non-condensable gas. The results obtained from this proposed model agree with those from pressurizer tests. (authors)

Influence of the Operational Wear of the Stator Parts of Shroud Seals on the Economic Efficiency of the Steam Turbines

Science.gov (United States)

Kostyuk, A. G.; Dmitriev, S. S.; Petrunin, B. N.; Gusev, A. A.

2018-01-01

increase approximately 1.7 times slower than under the similar wear of the ridges of conventional straight-through seals with smooth stator parts. However, this gain in efficiency achieved by replacing the standard smooth-wall seals with the honeycomb seals must be necessarily correlated with the measurement data on the nonconservative shroud forces in conventional axial-radial seals with smooth stator surfaces with a radial clearance of 4 mm, which is almost seven times lower than that in the honeycomb seals with a radial clearance of 0.5 mm. From the results obtained in the work, it follows that the installation of honeycomb shroud seals instead of traditional ridge seals in the high-pressure cylinders (HPCs) of the steam turbines for subcritical steam parameters with high-vibration-resistance rotors that have a sufficient margin of resistance to self-oscillations is undoubtedly advisable from the point of view of increasing the economic efficiency of the turbines. However, the use of honeycomb shroud seals with reduced radial clearances in the HPC parts of the steam turbines for supercritical steam parameters requires special cautiousness, since it is in the area of small clearances that the maximum nonconservative shroud forces capable of causing auto-oscillations of the shafting are observed and these forces are maximal precisely at high pressures.

A Comparison of Organic and Steam Rankine Cycle Power Systems for Waste Heat Recovery on Large Ships

Directory of Open Access Journals (Sweden)

Jesper Graa Andreasen

2017-04-01

Full Text Available This paper presents a comparison of the conventional dual pressure steam Rankine cycle process and the organic Rankine cycle process for marine engine waste heat recovery. The comparison was based on a container vessel, and results are presented for a high-sulfur (3 wt % and low-sulfur (0.5 wt % fuel case. The processes were compared based on their off-design performance for diesel engine loads in the range between 25% and 100%. The fluids considered in the organic Rankine cycle process were MM(hexamethyldisiloxane, toluene, n-pentane, i-pentane and c-pentane. The results of the comparison indicate that the net power output of the steam Rankine cycle process is higher at high engine loads, while the performance of the organic Rankine cycle units is higher at lower loads. Preliminary turbine design considerations suggest that higher turbine efficiencies can be obtained for the ORC unit turbines compared to the steam turbines. When the efficiency of the c-pentane turbine was allowed to be 10% points larger than the steam turbine efficiency, the organic Rankine cycle unit reaches higher net power outputs than the steam Rankine cycle unit at all engine loads for the low-sulfur fuel case. The net power production from the waste heat recovery units is generally higher for the low-sulfur fuel case. The steam Rankine cycle unit produces 18% more power at design compared to the high-sulfur fuel case, while the organic Rankine cycle unit using MM produces 33% more power.

Using the artificial neural network to control the steam turbine heating process

International Nuclear Information System (INIS)

Nowak, Grzegorz; Rusin, Andrzej

2016-01-01

Highlights: • Inverse Artificial Neural Network has a potential to control the start-up process of a steam turbine. • Two serial neural networks made it possible to model the rotor stress based of steam parameters. • An ANN with feedback enables transient stress modelling with good accuracy. - Abstract: Due to the significant share of renewable energy sources (RES) – wind farms in particular – in the power sector of many countries, power generation systems become sensitive to variable weather conditions. Under unfavourable changes in weather, ensuring required energy supplies involves hasty start-ups of conventional steam power units whose operation should be characterized by higher and higher flexibility. Controlling the process of power engineering machinery operation requires fast predictive models that will make it possible to analyse many parallel scenarios and select the most favourable one. This approach is employed by the algorithm for the inverse neural network control presented in this paper. Based on the current thermal state of the turbine casing, the algorithm controls the steam temperature at the turbine inlet to keep both the start-up rate and the safety of the machine at the allowable level. The method used herein is based on two artificial neural networks (ANN) working in series.

Laser shock peening of steam turbine blade for enhanced service life

Indian Academy of Sciences (India)

2014-02-13

Feb 13, 2014 ... Fretting-fatigue is an important factor influencing service life of turbine blades. The present paper describes laser shock peening of potential crack nucleation site in the root region of steam turbine blade for its enhanced service life. The experimental study, performed with an in-house developed 2.5 J/7 ns ...

Moisture separators and reheaters for wet steam turbines

International Nuclear Information System (INIS)

Gibbins, J.

1979-01-01

Moisture separator reheater (M.S.R.) units are now a well established feature of the wet steam cycle as associated with the various types of water cooled reactor. This paper describes the development of M.S.Rs. as supplied by GEC for turbine generators of up to 1200 MW ratings covering the design procedures used and the features required to ensure efficient and reliable operation. In addition to details of the M.S.R. design, the desirable features of the steam supply, venting and drain control systems are also discussed. The recent developments, as provided on current projects, are described. (author)

Thermoeconomic Modeling and Parametric Study of Hybrid Solid Oxide Fuel Cell â Gas Turbine â Steam Turbine Power Plants Ranging from 1.5 MWe to 10 MWe

OpenAIRE

Arsalis, Alexandros

2007-01-01

Detailed thermodynamic, kinetic, geometric, and cost models are developed, implemented, and validated for the synthesis/design and operational analysis of hybrid solid oxide fuel cell (SOFC) â gas turbine (GT) â steam turbine (ST) systems ranging in size from 1.5 MWe to 10 MWe. The fuel cell model used in this thesis is based on a tubular Siemens-Westinghouse-type SOFC, which is integrated with a gas turbine and a heat recovery steam generator (HRSG) integrated in turn with a steam turbi...

The 52-inch last-stage blades for steam turbines

International Nuclear Information System (INIS)

Suzuki, Atsuhide; Hisa, Shoichi; Nagao, Shin-ichiro; Ogata, Hisao

1986-01-01

The last-stage blades (LSB) of steam turbines are one of the most important components determining the plant's maximum capacity and efficiency. The development of LSBs necessitates high-technology including advanced methods of analyses and verifications as well as ample accumulation of technical data. The 52-inch LSB recently developed by Toshiba has raised nuclear power plant's capacity up to 1,300 ∼ 1,800 MW, has effected compact design of turbine units, and has improved thermal efficiency, keeping high reliability. (author)

Ways of TPP and NPP powerful steam turbine blade erosion decreasing in low flow rate regimes

International Nuclear Information System (INIS)

Khrabrov, P.V.; Khaimov, V.A.; Matveenko, V.A.

1986-01-01

A systematized approach to the problem of efficient cooling of flow passage and exhaust parts of TPP and NPP steam turbines and prevention of erosion wear of inlet and outlet edges of operating blades is presented. Methods for LP casing cooling and sources of erosion-hazard moisture as well as the main technological and design measures to decrease the erosion of blades are determined

Flow simulation of a partial-admission steam turbine; Stroemungssimulation einer teilbeaufschlagten Dampfturbine

Energy Technology Data Exchange (ETDEWEB)

Kalkkuhl, Tobias J.

2014-11-21

This thesis discusses the CFD simulation of the flow in an industrial steam turbine, equipped with a control stage. Due to partial admission, the rotor blades suffer from high cyclic blade loading. Specific losses occur. The circumferential asymmetry of the flow involves high gradients of the flow variables in circumferential direction. At the boundaries, between the admitted and the non-admitted sectors, high velocities appear. The specific flow patterns produce high flow unsteadiness of the rotor resulting in cyclic blade loading. Due to the pressure fluctuations the aerodynamic forces, acting on the rotor blades, are many times higher than the average forces in the admitted sector. The thesis describes the high cyclic blade loading, together with the unsteady and three-dimensional flow patterns inside the control stage and the attenuation in the adjacent turbine stages. Modifications to the geometry within the control stage show severe influence on the dynamics.

Issues to improve the safety of 18K370 steam turbine operation

Directory of Open Access Journals (Sweden)

Bzymek Grzegorz

2017-01-01

Full Text Available The paper presents the process of improving the safety and reliability of operation the 18K370 steam turbines Opole Power Plant since the first failure in 2010 [1], up to install the on-line monitoring system [2]. It shows how the units work and how to analyse the contol stage as a critical node in designing the turbine. Selected results of the analysis of the strength of CSD (Computational Solid Dynamic and the nature of the flow in different operating regimes - thanks to CFD (Computational Fluid Dynamic analysis have been included. We have also briefly discussed the way of lifecycle management of individual elements [2,3]. The presented actions could be considered satisfactory, and improve the safety of operating steam turbines of type 18K370.

Method for repairing a steam turbine or generator rotor

International Nuclear Information System (INIS)

Clark, R.E.; Amos, D.R.

1987-01-01

A method is described for repairing low alloy steel steam turbine or generator rotors, the method comprising: a. machining mating attachments on a replacement end and a remaining portion of the original rotor; b. mating the replacement end and the original rotor; c. welding the replacement end to the original rotor by narrow-gap gas metal arc or submerged arc welding up to a depth of 1/2-2 inches from the rotor surface; d. gas tungsten arc welding the remaining 1/2-2 inches; e. boring out the mating attachment and at least the inside 1/4 inch of the welding; and f. inspecting the bore

Lower pressure heating steam is practical for the distributed dry dilute sulfuric acid pretreatment.

Science.gov (United States)

Shao, Shuai; Zhang, Jian; Hou, Weiliang; Qureshi, Abdul Sattar; Bao, Jie

2017-08-01

Most studies paid more attention to the pretreatment temperature and the resulted pretreatment efficiency, while ignored the heating media and their scalability to an industry scale. This study aimed to use a relative low pressure heating steam easily provided by steam boiler to meet the requirement of distributed dry dilute acid pretreatment. The results showed that the physical properties of the pretreated corn stover were maintained stable using the steam pressure varying from 1.5, 1.7, 1.9 to 2.1MPa. Enzymatic hydrolysis and high solids loading simultaneous saccharification and fermentation (SSF) results were also satisfying. CFD simulation indicated that the high injection velocity of the low pressure steam resulted in a high steam holdup and made the mixing time of steam and solid corn stover during pretreatment much shorter in comparison with the higher pressure steam. This study provides a design basis for the boiler requirement in distributed pretreatment concept. Copyright © 2017 Elsevier Ltd. All rights reserved.

Application of Computer Simulation to Identify Erosion Resistance of Materials of Wet-steam Turbine Blades

Science.gov (United States)

Korostelyov, D. A.; Dergachyov, K. V.

2017-10-01

A problem of identifying the efficiency of using materials, coatings, linings and solderings of wet-steam turbine rotor blades by means of computer simulation is considered. Numerical experiments to define erosion resistance of materials of wet-steam turbine blades are described. Kinetic curves for erosion area and weight of the worn rotor blade material of turbines K-300-240 LMP and atomic icebreaker “Lenin” have been defined. The conclusion about the effectiveness of using different erosion-resistant materials and protection configuration of rotor blades is also made.

Performance analysis of a small regenerative gas turbine system adopting steam injection and side-wall in finned tube evaporator

International Nuclear Information System (INIS)

Kang, Soo Young; Lee, Jong Jun; Kim, Tong Seop

2009-01-01

Small gas turbines in power range of several MWs are quite suitable for application in distributed generation as well as Community Energy Systems (CES). Humidification is an effective way to improve gas turbine performance, and steam injection is the most general and practically feasible method. This study intended to examine the effect of steam injection on the performance of several MW class gas turbines. A primary concern is given to the regenerative cycle gas turbine. The steam injection effect on the performance of a system without the regenerator (i.e. a simple cycle) is also examined. In addition, the influence of bypass of some of the exhaust gas on the performance of the gas turbine, especially the regenerative cycle gas turbine, is evaluated.

Power Plants, Steam and Gas Turbines WebQuest

Science.gov (United States)

Ulloa, Carlos; Rey, Guillermo D.; Sánchez, Ángel; Cancela, Ángeles

2012-01-01

A WebQuest is an Internet-based and inquiry-oriented learning activity. The aim of this work is to outline the creation of a WebQuest entitled "Power Generation Plants: Steam and Gas Turbines." This is one of the topics covered in the course "Thermodynamics and Heat Transfer," which is offered in the second year of Mechanical…

Investigation of low pressure ES-SAGD

Energy Technology Data Exchange (ETDEWEB)

Ivory, J.; Zheng, R.; Nasr, T.; Deng, X.; Beaulieu, G.; Heck, G. [Alberta Research Council, Edmonton, AB (Canada)

2008-10-15

This paper described a scaled model experiment conducted to investigate the effectiveness of expanding solvent steam assisted gravity drainage (ES-SAGD) processes at low pressures. Lower SAGD pressures typically result in reduced oil production as a result of correspondingly lower steam temperatures. However, lower pressures may also result in a reduced steam to oil ratio (SOR) and a higher vaporization heat. Steam was injected into an injection well at 33 cm{sup 3} per minute and in a production well at 31 cm{sup 3} per minute. Steam and solvents were then co-injected into the injection well at a temperature of 206 degrees C. The experiment was history-matched and a parametric analysis was conducted using a simulation tool. The 2-D and 3-D field-scale simulations investigated the impact of operating pressures, injection rates; sub-cool; oil and gas phase diffusion and dispersion; live oil versus dead oil performance; and the use of drawdown when oil rates declined. Low pressure ES-SAGD was then compared with low-pressure SAGD. Results of the study suggested that production pressures, sub-cool and solvent concentrations are important parameters in ES-SAGD processes. At 1500 kPa production pressure and 10 degrees C sub-cool, the co-injection of solvent with steam increased average oil rates by 15 per cent more than the SAGD process. SOR was also reduced. 6 refs., 8 tabs., 20 figs.

Risk-based inspection and maintenance systems for steam turbines

International Nuclear Information System (INIS)

Fujiyama, Kazunari; Nagai, Satoshi; Akikuni, Yasunari; Fujiwara, Toshihiro; Furuya, Kenichiro; Matsumoto, Shigeru; Takagi, Kentaro; Kawabata, Taro

2004-01-01

The risk-based maintenance (RBM) system has been developed for steam turbine plants coupled with the quick inspection systems. The RBM system utilizes the field failure and inspection database accumulated over 30 years. The failure modes are determined for each component of steam turbines and the failure scenarios are described as event trees. The probability of failure is expressed in the form of unreliability functions of operation hours or start-up cycles through the cumulative hazard function method. The posterior unreliability is derived from the field data analysis according to the inspection information. Quick inspection can be conducted using air-cooled borescope and heat resistant ultrasonic sensors even if the turbine is not cooled down sufficiently. Another inspection information comes from degradation and damage measurement. The probabilistic life assessment using structural analysis and statistical material properties, the latter is estimated from hardness measurement, replica observation and embrittlement measurement. The risk function is calculated as the sum product of unreliability functions and expected monetary loss as the consequence of failure along event trees. The optimum maintenance plan is determined among simulated scenarios described through component breakdown trees, life cycle event trees and risk functions. Those methods are effective for total condition assessment and economical maintenance for operating plants

Pressure tube reactors

International Nuclear Information System (INIS)

Natori, Hisahide.

1981-01-01

Purpose: To improve the electrical power generation efficiency in a pressure tube reactor in which coolants and moderators are separated by feedwater heating with heat generated in heavy water and by decreasing the amount of steams to be extracted from the turbine. Constitution: A heat exchanger and a heavy water cooler are additionally provided to a conventional pressure tube reactor. The heat exchanger is disposed at the pre-stage of a low pressure feedwater heater series. High temperature heavy water heated in the core is passed through the primary side of the exchanger, while feedwater is passed through the secondary side. The cooler is disposed on the downstream of the heat exchanger in the flowing direction of the heavy water, in which heavy water from the heat exchanger is passed through the primary side and the auxiliary equipment cooling water is sent to the secondary side thereof. Accordingly, since extraction of heating steams is no more necessary, the steam can be used for the rotation of the turbine, and the electrical power generation efficiency can be improved. (Seki, T.)

Gas-steam turbine plant for cogenerative process at 'Toplifikacija' - Skopje (Joint-Stock Co. for district heating - Macedonia)

International Nuclear Information System (INIS)

Cvetkovski, Andrijan

2003-01-01

The gas-steam power plant for combined heat and electric power production at A.D. 'Toplifikacija' Skopje - TO 'Zapad' is analyzed and determined. The analyzed plant is consisted of gas turbine, heat recovery steam generator (HRSG) and condensate steam turbine with controlled steam extraction. It operates on natural gas as a main fuel source. The heating of the water for the district heating is dine in the heat exchanger, with // heat of controlled extraction from condensate turbine. The advantages of the both binary plant and centralized co generative production compared with the individual are analyzed. The natural gas consumption of for both specific heating and electrical capacity in join production as well as fuel savings compared to the separate production of the same quantity of energy is also analyzed. (Original)

Development of biomass gasification systems for gas turbine power generation

International Nuclear Information System (INIS)

Larson, E.D.; Svenningsson, P.

1991-01-01

Gas turbines are of interest for biomass applications because, unlike steam turbines, they have relatively high efficiencies and low unit capital costs in the small sizes appropriate for biomass installations. Gasification is a simple and efficient way to make biomass usable in gas turbines. The authors evaluate here the technical requirements for gas turbine power generation with biomass gas and the status of pressurized biomass gasification and hot gas cleanup systems. They also discuss the economics of gasifier-gas turbine cycles and make some comparisons with competing technologies. Their analysis indicates that biomass gasifiers fueling advanced gas turbines are promising for cost-competitive cogeneration and central station power generation. Gasifier-gas turbine systems are not available commercially, but could probably be developed in 3 to 5 years. Extensive past work related to coal gasification and pressurized combustion of solid fuels for gas turbines would be relevant in this effort, as would work on pressurized biomass gasification for methanol synthesis

Through-flow analysis of steam turbines operating under partial admission

International Nuclear Information System (INIS)

Delabriere, H.; Werthe, J.M.

1993-05-01

In order to produce electric energy with improved efficiency, Electricite de France has to check the performances of equipment proposed by manufacturers. In the specific field of steam turbines, one of the main tools of analysis is the quasi 3D through flow computer code CAPTUR, which enables the calculation of all the aerothermodynamic parameters in a steam turbine. The last development that has been performed on CAPTUR is the extension to a calculation of a flow within a turbine operating under partial admission. For such turbines, it is now possible to calculate an internal flow field, and determine the efficiency, in a much more accurate way than with previous methods, which consist in an arbitrary efficiency correction on an averaged 1D flow calculation. From the aerodynamic point of view, partial admission involves specific losses in the first stage, then expansion and turbulent mixing just downstream of the first stage. Losses in the first stage are of very different types: windage, pumping and expansion at the ends of an admission sector. Their values have been estimated, with help of experimental results, and then expressed as a slow down coefficient applied to the relative velocity at the blade outlet. As for the flow downstream the first stage, a computational analysis has been made with specific 2D and 3D codes. It has led to define the numerical treatment established in the CAPTUR code. Some problems had to be solved to make compatible a quasi 3D formulation, making an average in the azimutal direction and using a streamline curvature method, with an absolute 3D phenomenon. Certain limitations of the working conditions were first adopted, but a generalization is on hand. The calculation of a nuclear HP steam turbine operating under partial admission has been performed. Calculation results are in good accordance with tests results, especially as regards the expansion line along the stages. The code CAPTUR will be particularly useful for the calculation

Characteristics of flow in turbine-condenser connections

International Nuclear Information System (INIS)

Yasugahira, Norio; Sato, Takeshi; Mukai, Yasuteru; Otake, Katsumoto; Miyai, Masahiko

1981-01-01

It is important to save energy in thermal and nuclear power plants, and Hitachi Ltd. has exerted efforts on this subject. The performance of condensers depends largely on the condition of steam flow into the tube nests, and is affected by the state of steam flow in the connecting parts between LP turbines and the condensers. It is desirable to give turbines low exhaust pressure by minimizing the resistance of the obstacles in the diffuser paths and increasing the restoration of static pressure. But in the connecting parts, feed water heaters, bleeding pipes and stiffeners are placed, and if these re arranged inadequately, the performance of condensers and the efficiency of turbines are lowered by pressure loss. In this study, the flow in the connecting parts was reproduced with models, and the detailed state of internal flow was grasped. Also the influence of the form of the connecting parts, feed water heaters and bleeding pipes on pressure loss was examined, and the measures to reduce the pressure loss were sought. The cases of the connecting parts containing one feed water heater and four feed water heaters were examined. The experimental setup, the structure of the tested models, and the test results are reported. The velocity distribution and flow pattern of the internal flow were obtained, and the arrangement of feed water heaters which reduces pressure loss was clarified. (Kako, I.)

Heat transfer measurements on an incidence-tolerant low pressure turbine blade in a high speed linear cascade at low to moderate Reynolds numbers

Science.gov (United States)

Moualeu, Leolein Patrick Gouemeni

Runway-independent aircraft are expected to be the future for short-haul flights by improving air transportation and reducing area congestion encountered in airports. The Vehicle Systems Program of NASA identified a Large Civil Tilt-Rotor, equipped with variable-speed power-turbine engines, as the best concept. At cruise altitude, the engine rotor-speed will be reduced by as much as the 50% of take-off speed. The large incidence variation in the low pressure turbine associated with the change in speed can be detrimental to the engine performance. Low pressure turbine blades in cruise altitude are more predisposed to develop regions of boundary layer separation. Typical phenomenon such as impinging wakes on downstream blades and mainstream turbulences enhance the complexity of the flow in low pressure turbines. It is therefore important to be able to understand the flow behavior to accurately predict the losses. Research facilities are seldom able to experimentally reproduce low Reynolds numbers at relevant engine Mach number. Having large incidence swing as an additional parameter in the investigation of the boundary layer development, on a low pressure turbine blade, makes this topic unique and as a consequence requires a unique facility to conduct the experimental research. The compressible flow wind tunnel facility at the University of North Dakota had been updated to perform steady state experiments on a modular-cascade, designed to replicate a large variation of the incidence angles. The high speed and low Reynolds number facility maintained a sealed and closed loop configuration for each incidence angle. The updated facility is capable to produce experimental Reynolds numbers as low as 45,000 and as high as 570,000 at an exit Mach number of 0.72. Pressure and surface temperature measurements were performed at these low pressure turbine conditions. The present thesis investigates the boundary layer development on the surface of an Incidence-tolerant blade. The

Numerical simulations of pressure fluctuations at branch piping in BWR main steam line

International Nuclear Information System (INIS)

Morita, Ryo; Inada, Fumio; Yoshikawa, Kazuhiro; Takahashi, Shiro

2009-01-01

The power uprating of a nuclear power plant may increase/accelerate degradation phenomena such as flow-induced vibration and wall thinking. A steam dryer was damaged by a high cycle fatigue due to an acoustic-induced vibration at the branch piping of safety relief valves (SRVs) in main steam lines. In this study, we conducted the numerical simulations of steam/air flow around a simplified branch piping to clarify the basic characteristics of resonance. LES simulations were conducted in ordinary pressure/temperature air and steam under BWR plant conditions. In both cases, the excitation of the pressure fluctuations at the branch was observed under some inlet velocity conditions. These fluctuations and inlet conditions were normalized and the obtained results were compared. The normalized results showed that the range and maximum amplitude of pressure fluctuations were almost the same in low-pressure/temperature air and high-pressure/temperature steam. We found that ordinary pressure/temperature air experiments and simulations can possibly clarify the characteristics of the resonance in high-pressure/temperature steam. (author)

Separators/reheaters for nuclear turbines

International Nuclear Information System (INIS)

Guignard, S.

1986-01-01

During the past few years, the Nuclear Department of Stein Industrie has implemented a broad development programme for the design of superheating separators for nuclear power plant turbines. These units separate the water in the steam leaving the high-pressure section, and superheat the dry steam before expansion in the medium - and low - pressure sections. Thorough research, confirmed by tests, was conducted in different areas, and especially on problems of water and steam separation, and heat transfers in the tube bundle(s) required to superheat the steam. Special systems were designed to avoid processes detrimental to the operation of the units, such as vibrations, erosion/corrosion etc. Experimental feedback on the superheating separators of 900 MW nuclear power plants helped to substantiate the assumptions made for the thermal and hydraulic calculations, as well as the optimizations carried out on the different functions. These results confirmed the industrial application of the design methods to other superheating separators intended for 1300 MW nuclear power plants and for export [fr

Survey on the feasibility of high-efficiency gas turbine power generation system; Kokoritsu gas turbine hatsuden system ni kansuru jitsuyo kanosei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

For higher-efficiency power generation cycle plants with less restrained conditions for a location, the conceptual design of an inter-cooled regenerative two-fluid cycle plant (ISTIG) was attempted using a modified aircraft gas turbine. A high-performance turbo fan engine is used for middle-class power generation. The first stage combustion gas drives the first stage turbine, and its exhaust gas is used for the second stage combustion. Because of two-axial type of high and low pressure, improvement of thermal efficiency is expected by easy-to-install inter-cooler. ISTIG superior in operability is suitable for medium load or distributed power generation facilities, and aims at higher efficiency of a 60% level. ISTIG includes a large amount of water vapor in combustion air by adopting a diffusion type combustor eliminating back fire, and can reduce exergy loss by preheating fuel gas. Since load of the high-pressure turbine shifts toward low-pressure one by the inter-cooler, some considerations are necessary for low-pressure side cooling together with reheating cycle. Because of unnecessary steam turbine, the construction cost per kW can be reduced by 20%. 41 refs., 64 figs., 27 tabs.

Integrating a SOFC Plant with a Steam Turbine Plant

DEFF Research Database (Denmark)

Rokni, Masoud; Scappin, Fabio

2009-01-01

A Solid Oxide Fuel Cell (SOFC) is integrated with a Steam Turbine (ST) cycle. Different hybrid configurations are studied. The fuel for the plants is assumed to be natural gas (NG). Since the NG cannot be sent to the anode side of the SOFC directly, a desulfurization reactor is used to remove...

Influences of mach number and flow incidence on aerodynamic losses of steam turbine blade

International Nuclear Information System (INIS)

Yoo, Seok Jae; Ng, Wing Fai

2000-01-01

An experiment was conducted to investigate the aerodynamic losses of high pressure steam turbine nozzle (526A) subjected to a large range of incident angles (-34 .deg. to 26 .deg. ) and exit Mach numbers (0.6 and 1.15). Measurements included downstream pitot probe traverses, upstream total pressure, and endwall static pressures. Flow visualization techniques such as shadowgraph and color oil flow visualization were performed to complement the measured data. When the exit Mach number for nozzles increased from 0.9 to 1.1 the total pressure loss coefficient increased by a factor of 7 as compared to the total pressure losses measured at subsonic conditions (M 2 <0.9). For the range of incidence tested, the effect of flow incidence on the total pressure losses is less pronounced. Based on the shadowgraphs taken during the experiment, it's believed that the large increase in losses at transonic conditions is due to strong shock/ boundary layer interaction that may lead to flow separation on the blade suction surface

Combined heat and power plants with parallel tandem steam turbines; Smaaskalig kraftvaerme med parallellkopplade tandemturbiner

Energy Technology Data Exchange (ETDEWEB)

Steinwall, Pontus; Norstroem, Urban; Pettersson, Camilla; Oesterlin, Erik

2004-12-01

We investigate the technical and economical conditions for a concept with parallel coupled tandem turbines in small scale combined heat and power plants fired with bio-fuel and waste. Performance and heat production costs at varying electricity prices for the concept with two smaller tandem coupled steam turbines has been compared to the traditional concept with one single multi-staged turbine. Three different types of plants have been investigated: - Bio fuelled CHP plant with thermal capacity of 15 MW{sub th}; - Waste fired CHP plant with thermal capacity of 20 MW{sub th}; - Bio fuelled CHP plant with thermal capacity of 25 MW{sub th}. The simple steam turbines (Curtis turbines) used in the tandem arrangement has an isentropic efficiency of about 49 to 53% compared to the multi-staged steam turbines with isentropic efficiency in the range of 59% to 81%. The lower isentropic efficiency for the single staged turbines is to some extent compensated at partial load when one of the two turbines can be shut down leading to better operational conditions for the one still in operation. For concepts with saturated steam at partial load below 50% the tandem arrangements presents higher electricity efficiency than the conventional single turbine alternative. The difference in annual production of electricity is therefore less than the difference in isentropic efficiency for the two concepts. Production of electricity is between 2% and 42% lower for the tandem arrangements in this study. Investment costs for the turbine island has been calculated for the two turbine concepts and when the costs for turbines, generator, power transmission, condensing system, piping system, buildings, assembling, commissioning and engineering has been added the sum is about the same for the two concepts. For the bio-fuelled plant with thermal capacity of 15 MW{sub th} the turbine island amount to about 10-12 MSEK and about 13-15 MSEK for the waste fired plant with a thermal capacity of 20 MW

Ejectors of power plants turbine units efficiency and reliability increasing

Science.gov (United States)

Aronson, K. E.; Ryabchikov, A. Yu.; Kuptsov, V. K.; Murmanskii, I. B.; Brodov, Yu. M.; Zhelonkin, N. V.; Khaet, S. I.

2017-11-01

The functioning of steam turbines condensation systems influence on the efficiency and reliability of a power plant a lot. At the same time, the condensation system operating is provided by basic ejectors, which maintain the vacuum level in the condenser. Development of methods of efficiency and reliability increasing for ejector functioning is an actual problem of up-to-date power engineering. In the paper there is presented statistical analysis of ejector breakdowns, revealed during repairing processes, the influence of such damages on the steam turbine operating reliability. It is determined, that 3% of steam turbine equipment breakdowns are the ejector breakdowns. At the same time, about 7% of turbine breakdowns are caused by different ejector malfunctions. Developed and approved design solutions, which can increase the ejector functioning indexes, are presented. Intercoolers are designed in separated cases, so the air-steam mixture can’t move from the high-pressure zones to the low-pressure zones and the maintainability of the apparatuses is increased. By U-type tubes application, the thermal expansion effect of intercooler tubes is compensated and the heat-transfer area is increased. By the applied nozzle fixing construction, it is possible to change the distance between a nozzle and a mixing chamber (nozzle exit position) for operating performance optimization. In operating conditions there are provided experimental researches of more than 30 serial ejectors and also high-efficient 3-staged ejector EPO-3-80, designed by authors. The measurement scheme of the designed ejector includes 21 indicator. The results of experimental tests with different nozzle exit positions of the ejector EPO-3-80 stream devices are presented. The pressure of primary stream (water steam) is optimized. Experimental data are well-approved by the calculation results.

Correlation of operating parameters on turbine shaft vibrations

Science.gov (United States)

Dixit, Harsh Kumar; Rajora, Rajeev

2016-05-01

The new generation of condition monitoring and diagnostics system plays an important role in efficient functioning of power plants. In most of the rotating machine, defects can be detected by such a system much before dangerous situation occurs. It allows the efficient use of stationary on-line continuous monitoring system for condition monitoring and diagnostics as well. Condition monitoring of turbine shaft can not only reduce expenses of maintenance of turbo generator of power plants but also prevents likely shutdown of plant, thereby increases plant load factor. Turbo visionary parameters are essential part of health diagnosis system of turbo generator. Particularly steam pressure, steam temperature and lube oil temperature are important parameters to monitor because they are having much influence on turbine shaft vibration and also governing systems are available for change values of those parameters. This paper includes influence of turbo visionary parameters i.e., steam temperature, steam pressure, lube oil temperature, turbine speed and load on turbine shaft vibration at turbo generator at 195 MW unit-6,Kota Super Thermal Power Station by measuring vibration amplitude and analyze them in MATLAB.

Cleaning device for steam units in a nuclear power plant

International Nuclear Information System (INIS)

Sasamuro, Takemi.

1978-01-01

Purpose: To prevent radioactive contamination upon dismantling and inspection of steam units such as a turbine to a building containing such units and the peripheral area. Constitution: A steam generator indirectly heated by steam supplied from steam generating source in a separate system containing no radioactivity is provided to produce cleaning steam. A cleaning steam pipe is connected by way of a stop valve between separation valve of a nuclear power plant steam pipe and a high pressure turbine. Upon cleaning, the separation valve is closed, and steam supplied from the cleaning steam pipe is flown into a condenser. The water thus condensated is returned by way of a feed water heater and a condenser to a water storage tank. (Nakamura, S.)

Generalised pole-placement control of steam turbine speed

Energy Technology Data Exchange (ETDEWEB)

Fernandez-del-Busto, R. [ITESM, Cuernavaca (Mexico). Div. de Ingenieria y Ciencias; Munoz, J. [ITESM, Xochimilco (Mexico). Div. de Ingenieria y Ciencias

1996-12-31

An application of a pole-placement self-tuning predictive control algorithm is developed to regulate speed of a power plant steam turbine model. Two types of system representation (CARMA and CARIMA) are used to test the control algorithm. Simulation results show that when using a CARMA model better results are produced. Two further comparisons are made when using a PI controller and a generalised predictive controller. (author)

Moving blade for steam turbines with axial flow

International Nuclear Information System (INIS)

Raschke, K.; Wehle, G.

1976-01-01

The invention concerns the improvement of the production of moving blades for steam turbines with axial flow, especially of multi-blades produced by welding of the top plates. It is proposed to weld the top plates before the moving blades are fitted into the rotor. Welding is this made much easier and can be carried out under protective gas and with better results. (UWI) [de

Operating experience feedback report: Reliability of safety-related steam turbine-driven standby pumps. Commercial power reactors, Volume 10

International Nuclear Information System (INIS)

Boardman, J.R.

1994-10-01

This report documents a detailed analysis of failure initiators, causes and design features for steam turbine assemblies (turbines with their related components, such as governors and valves) which are used as drivers for standby pumps in the auxiliary feedwater systems of US commercial pressurized water reactor plants, and in the high pressure coolant injection and reactor core isolation cooling systems of US commercial boiling water reactor plants. These standby pumps provide a redundant source of water to remove reactor core heat as specified in individual plant safety analysis reports. The period of review for this report was from January 1974 through December 1990 for licensee event reports (LERS) and January 1985 through December 1990 for Nuclear Plant Reliability Data System (NPRDS) failure data. This study confirmed the continuing validity of conclusions of earlier studies by the US Nuclear Regulatory Commission and by the US nuclear industry that the most significant factors in failures of turbine-driven standby pumps have been the failures of the turbine-drivers and their controls. Inadequate maintenance and the use of inappropriate vendor technical information were identified as significant factors which caused recurring failures

Integration of steam injection and inlet air cooling for a gas turbine generation system

International Nuclear Information System (INIS)

Wang, F.J.; Chiou, J.S.

2004-01-01

The temperature of exhaust gases from simple cycle gas turbine generation sets (GENSETs) is usually very high (around 500 deg. C), and a heat recovery steam generator (HRSG) is often used to recover the energy from the exhaust gases and generate steam. The generated steams can be either used for many useful processes (heating, drying, separation etc.) or used back in the power generation system for enhancing power generation capacity and efficiency. Two well-proven techniques, namely steam injection gas turbine (STIG) and inlet air cooling (IAC) are very effective features that can use the generated steam to improve the power generation capacity and efficiency. Since the energy level of the generated steam needed for steam injection is different from that needed by an absorption chiller to cool the inlet air, a proper arrangement is required to implement both the STIG and the IAC features into the simple cycle GENSET. In this study, a computer code was developed to simulate a Tai power's Frame 7B simple cycle GENSET. Under the condition of local summer weather, the benefits obtained from the system implementing both STIG and IAC features are more than a 70% boost in power and 20.4% improvement in heat rate

Blade number impact on pressure and performance of archimedes screw turbine using CFD

Science.gov (United States)

Maulana, Muhammad Ilham; Syuhada, Ahmad; Nawawi, Muhammad

2018-02-01

Many rivers in Indonesia can be used as source of mini/micro hydro power plant using low head turbine. The most suitable type of turbine used in fluid flow with low head is the Archimedes screw turbine. The Archimedes screw hydro turbine is a relative newcomer to the small-scale hydropower that can work efficiently on heads as low as 10 meter. In this study, the performance of Archimedes water turbines that has different blade numbers that are thoroughly evaluated to obtain proper blade configuration. For this purpose, numerical simulations are used to predict the pressure changes that occur along the turbine. The simulation results show that turbines with an amount of two blades have more sloping pressure distribution so that it has better stability.

Numerical Investigation of the Interaction between Mainstream and Tip Shroud Leakage Flow in a 2-Stage Low Pressure Turbine

Science.gov (United States)

Jia, Wei; Liu, Huoxing

2014-06-01

The pressing demand for future advanced gas turbine requires to identify the losses in a turbine and to understand the physical mechanisms producing them. In low pressure turbines with shrouded blades, a large portion of these losses is generated by tip shroud leakage flow and associated interaction. For this reason, shroud leakage losses are generally grouped into the losses of leakage flow itself and the losses caused by the interaction between leakage flow and mainstream. In order to evaluate the influence of shroud leakage flow and related losses on turbine performance, computational investigations for a 2-stage low pressure turbine is presented and discussed in this paper. Three dimensional steady multistage calculations using mixing plane approach were performed including detailed tip shroud geometry. Results showed that turbines with shrouded blades have an obvious advantage over unshrouded ones in terms of aerodynamic performance. A loss mechanism breakdown analysis demonstrated that the leakage loss is the main contributor in the first stage while mixing loss dominates in the second stage. Due to the blade-to-blade pressure gradient, both inlet and exit cavity present non-uniform leakage injection and extraction. The flow in the exit cavity is filled with cavity vortex, leakage jet attached to the cavity wall and recirculation zone induced by main flow ingestion. Furthermore, radial gap and exit cavity size of tip shroud have a major effect on the yaw angle near the tip region in the main flow. Therefore, a full calculation of shroud leakage flow is necessary in turbine performance analysis and the shroud geometric features need to be considered during turbine design process.

The NASA Low-Pressure Turbine Flow Physics Program: A Review

Science.gov (United States)

Ashpis, David E.

2002-01-01

An overview of the NASA Glenn Low-Pressure Turbine (LPT) Flow Physics Program will be presented. The flow in the LPT is unique for the gas turbine. It is characterized by low Reynolds number and high freestream turbulence intensity and is dominated by interplay of three basic mechanisms: transition, separation and wake interaction. The flow of most interest is on the suction surface, where large losses are generated due to separation. The LPT is a large, multistage, heavy, jet engine component that suffers efficiency degradation between takeoff and cruise conditions due to decrease in Reynolds number with altitude. The performance penalty is around 2 points for large commercial bypass engines and as much as 7 points for small, high cruise altitude, military engines. The gas-turbine industry is very interested in improving the performance of the LPT and in reducing its weight, part count and cost. Many improvements can be accomplished by improved airfoil design, mainly by increasing the airfoil loading that can yield reduction of airfoils and improved performance. In addition, there is a strong interest in reducing the design cycle time and cost. Key enablers of the needed improvements are computational tools that can accurately predict LPT flows. Current CFD tools in use cannot yet satisfactorily predict the unsteady, transitional and separated flow in the LPT. The main reasons are inadequate transition & turbulence models and incomplete understanding of the LPT flow physics. NASA Glenn has established its LPT program to answer these needs. The main goal of the program is to develop and assess models for unsteady CFD of LPT flows. An approach that consists of complementing and augmenting experimental and computational work elements has been adopted. The work is performed in-house and by several academic institutions, in cooperation and interaction with industry. The program was reviewed at the Minnowbrook II meeting in 1997. This review will summarize the progress

Cogeneration steam turbine plant for district heating of Berovo (Macedonia)

International Nuclear Information System (INIS)

Armenski, Slave; Dimitrov, Konstantin

2000-01-01

A plant for combined heat and electric power production, for central heating of the town Berovo (Macedonia) is proposed. The common reason to use a co-generation unit is the energy efficiency and a significant reduction of environmental pollution. A coal dust fraction from B rik' - Berovo coal mine is the main energy resource for cogeneration steam turbine plant. The heat consumption of town Berovo is analyzed and determined. Based on the energy consumption of a whole power plant, e. i. the plant for combined and simultaneous production of power is proposed. All necessary facilities of cogeneration plant is examined and determined. For proposed cogeneration steam turbine power plant for combined heat and electric production it is determined: heat and electric capacity of the plant, annually heat and electrical quantity production and annually coal consumption, the total investment of the plant, the price of both heat and electric energy as well as the pay back period. (Authors)

Boundary-Layer Separation Control under Low-Pressure Turbine Airfoil Conditions using Glow-Discharge Plasma Actuators

Science.gov (United States)

Hultgren, Lennart S.; Ashpis, David E.

2003-01-01

Modem low-pressure turbines, in general, utilize highly loaded airfoils in an effort to improve efficiency and to lower the number of airfoils needed. Typically, the airfoil boundary layers are turbulent and fully attached at takeoff conditions, whereas a substantial fraction of the boundary layers on the airfoils may be transitional at cruise conditions due to the change of density with altitude. The strong adverse pressure gradients on the suction side of these airfoils can lead to boundary-layer separation at the latter low Reynolds number conditions. Large separation bubbles, particularly those which fail to reattach, cause a significant degradation of engine efficiency. A component efficiency drop of the order 2% may occur between takeoff and cruise conditions for large commercial transport engines and could be as large as 7% for smaller engines at higher altitude. An efficient means of of separation elimination/reduction is, therefore, crucial to improved turbine design. Because the large change in the Reynolds number from takeoff to cruise leads to a distinct change in the airfoil flow physics, a separation control strategy intended for cruise conditions will need to be carefully constructed so as to incur minimum impact/penalty at takeoff. A complicating factor, but also a potential advantage in the quest for an efficient strategy, is the intricate interplay between separation and transition for the situation at hand. Volino gives a comprehensive discussion of several recent studies on transition and separation under low-pressure-turbine conditions, among them one in the present facility. Transition may begin before or after separation, depending on the Reynolds number and other flow conditions. If the transition occurs early in the boundary layer then separation may be reduced or completely eliminated. Transition in the shear layer of a separation bubble can lead to rapid reattachment. This suggests using control mechanisms to trigger and enhance early

Digital implementation, simulation and tests in MATLAB of the models of Steam line, the turbines, the pressure regulator of a BWR type nucleo electric power plant

International Nuclear Information System (INIS)

Lopez R, A.

2004-01-01

In this phase of the project they were carried out exhaustive tests to the models of the steam lines, turbines and pressure regulator of a BWR type nucleo electric central for to verify that their tendencies and behaviors are it more real possible. For it, it was necessary to also analyze the transfer functions of the different components along the steam line until the power generator. Such models define alone the dominant poles of the system, what is not limitation to reproduce a wide range of anticipated transitoriness of a power station operation. In the same manner, it was integrated and proved the integrated model form with the models of feeding water of the SUN-RAH, simulating the nuclear reactor starting from predetermined entrances of the prospective values of the vessel. Also it was coupled with the graphic interface developed with the libraries DirectX implementing a specific monitoring panel for this system. (Author)

The taking into consideration of reliability in the design of steam turbines

International Nuclear Information System (INIS)

Brazzini, Robert; Chaboseau, J.; Mathey, J.

1976-01-01

Improvement of the quality of steam turbines is the object of continuous effort undertaken a long time ago. The turbines used in nuclear power stations, do not constitute a technical novation as compared to those which equip the 'conventional' type of power station. The specific conditions of the nuclear have nevertheless revealed anxieties which were not so acute in the case of conventional applications (intrinsic safety versus runaway risks, the operating surveillance of safety components, protection against corrosion by wet steam) and which reliability studies have been led to take into account. An example is given of the work carried out in this sense by describing the reliability studies devoted to the protection system of turbogenerator sets against overspeeds [fr

Low-frequency noise from large wind turbines

DEFF Research Database (Denmark)

Møller, Henrik; Pedersen, Christian Sejer

2011-01-01

As wind turbines get larger, worries have emerged that the turbine noise would move down in frequency and that the low-frequency noise would cause annoyance for the neighbors. The noise emission from 48 wind turbines with nominal electric power up to 3.6 MW is analyzed and discussed. The relative...... amount of low-frequency noise is higher for large turbines (2.3–3.6 MW) than for small turbines (≤ 2 MW), and the difference is statistically significant. The difference can also be expressed as a downward shift of the spectrum of approximately one-third of an octave. A further shift of similar size...... is suggested for future turbines in the 10-MW range. Due to the air absorption, the higher low-frequency content becomes even more pronounced, when sound pressure levels in relevant neighbor distances are considered. Even when A-weighted levels are considered, a substantial part of the noise is at low...

The Effect of Condensing Steam Turbine Exhaust Hood Body Geometry on Exhaust Performance Efficiency

Science.gov (United States)

Gribin, V. G.; Paramonov, A. N.; Mitrokhova, O. M.

2018-06-01

The article presents data from combined numerical and experimental investigations of the effect that the overall dimensions of the exhaust hood of a steam turbine with an underslung condenser has on the aerodynamic losses in the hood. Owing to the properly selected minimum permissible overall dimensions of the exhaust hood, more efficient operation of this turbine component is achieved, better vibration stability of the turbine set shaft line is obtained, and lower costs are required for arranging the steam turbine plant in the turbine building. Experiments have shown that the main overall dimensions of the hood body have a determining effect on the exhaust hood flow path profile and on its aerodynamic performance. Owing to properly selected ratios between the exhaust hood body main sizes without a diffuser, a total loss coefficient equal to approximately unity has been obtained. By using an axial-radial diffuser, the energy loss can be decreased by 30-40% depending on the geometrical parameters and level of velocities in the inlet section of a hood having the optimal overall dimensions. By using the obtained results, it becomes possible to evaluate the overall dimensions necessary for achieving the maximal aerodynamic hood efficiency and, as a consequence, to obtain better technical and economic indicators of the turbine plant as a whole already at the initial stage of its designing. If a need arises to select overall dimensions smaller than their optimal values, the increase of energy loss can be estimated using the presented dependences. The cycle of investigations was carried out on the experimental setups available in the fundamental research laboratory of the Moscow Power Engineering Institute National University's Department of Steam and Gas Turbines with due regard to the operating parameters and similarity criteria.

Erosion-corrosion of structural materials of wet steam turbines

International Nuclear Information System (INIS)

Tomarov, G.V.

1989-01-01

A model of erosion-corrosion wear of elements of a wet steam zone and a condensate-feeding path of turbines is considered. It is shown that diffusion of impurities and corrosion products in pores of an oxide layer is the control mechanism under conditions of laminar flow of a media. Processes of mass transfer are controlling factors in turbulent flow

Operational Measurement of Stationary Characteristics and Positions of Shrouded Steam Turbine Blades

Czech Academy of Sciences Publication Activity Database

Procházka, Pavel; Vaněk, František

2016-01-01

Roč. 65, č. 5 (2016), s. 1079-1086 ISSN 0018-9456 Institutional support: RVO:61388998 Keywords : displacement measurement * turbomachine blades * steam turbines Subject RIV: BI - Acoustics Impact factor: 2.456, year: 2016

Dual Pressure versus Hybrid Recuperation in an Integrated Solid Oxide Fuel Cell Cycle – Steam Cycle

DEFF Research Database (Denmark)

Rokni, Masoud

2014-01-01

A SOFC (solid oxide fuel cell) cycle running on natural gas was integrated with a ST (steam turbine) cycle. The fuel is desulfurized and pre-reformed before entering the SOFC. A burner was used to combust the remaining fuel after the SOFC stacks. The off-gases from the burner were used to produce...... pressure configuration steam cycle combined with SOFC cycle (SOFC-ST) was new and has not been studied previously. In each of the configuration, a hybrid recuperator was used to recovery the remaining energy of the off-gases after the HRSG. Thus, four different plants system setups were compared to each...... other to reveal the most superior concept with respect to plant efficiency and power. It was found that in order to increase the plant efficiency considerably, it was enough to use a single pressure with a hybrid recuperator instead of a dual pressure Rankine cycle....

Study of PWR reactor efficiency as a function of turbine steam extractions

International Nuclear Information System (INIS)

Rocha, Janine Gandolpho da; Alvim, Antonio Carlos Marques; Martinez, Aquilino Senra

2002-01-01

The objective of this work is to optimize the extractions of the low-pressure turbine of a PWR nuclear reactor, in order to obtain the best thermodynamic cycle efficiency. We have analyzed typical data of a 1300 MW PWR reactor, operating at 25%, 50%, 75% and 100% capacities, respectively. The first stage of this study consists of generating a mathematical model capable of describing the reactor behavior and efficiency at any power level. The second stage of this study consists of to combine the generated mathematical model in an optimization computer program that optimize the extractions flow of the low-pressure turbine until it finds the optimal system efficiency. This work does not alter the nuclear facility project in any way. (author)

Signal analysis of steam line acoustics

International Nuclear Information System (INIS)

Martin, C. Samuel

2003-01-01

The vibration of nuclear steam piping is usually associated with pressure fluctuations emanating from flow disturbances such as steam generator nozzles, bends, or other pipe fittings. Flow separation at pipe tees and within steam chest manifolds or headers generate pressure fluctuations that propagate both upstream to steam generators as well as downstream to the steam turbine. Steady-state acoustic oscillations at various frequencies occur within the piping, possibly exciting structural vibrations. This paper focuses on the assessment of the origin of the disturbances using signal analyses of two dynamic pressure recordings from pressure transducers located along straight runs in the steam piping. The technique involves performing the cross spectrum to two dynamic pressure signals in piping between (1) the steam generator and steam chest header, and (2) between the header and steam turbine outlet. If, at a specified frequency, no causality occurs between the two signals then the cross spectra magnitude will be negligible. Of interest here is the value of the phase between the two signals for frequencies for which the magnitude of the cross spectrum is not negligible. It is shown in the paper that the direction of the dominant waves at all frequencies can be related to the phase angle from the cross spectrum. It has to be realized that pressure waves emanating from one source such as a steam generator will propagate along uniform steam pipes with little transformation or attenuation, but will be reflected at fittings and at inlets and outlets. Hence, the eventual steady-state time record at a given location in the piping is a result of not only the disturbance, but also reflections of earlier pulsations. Cross-spectral analyses has been employed to determine the direction of the dominant acoustic waves in the piping for various frequencies for which there are signals. To prove the technique, synthetic spectra are generated comprised of harmonic waves moving both

Analysis of Turbine Load Rejection for APR1400 using SPACE

Energy Technology Data Exchange (ETDEWEB)

Kim, Sang Jin; Park, Chan Eok; Choi, Jong Ho; Lee, Gyu Cheon [KEPCO Engineering and Construction Co. Ltd., Deajeon (Korea, Republic of)

2016-10-15

Turbine Load Rejection event is one of the Performance Related Design Basis Event (PRDBE) that can be stabilized using plant control systems without any safety system actuation. The initiation of the event is turbine load rejection from 100% to 5% in 0.019 seconds. The NSSS control systems of APR1400 is composed of the Power Control System (PCS) and the Process-Component Control System (P-CCS). The PCS includes Reactor Regulating System (RRS), Reactor Power Cutback System (RPCS) and Digital Rod Control System (DRCS). The P-CCS includes the Pressurizer Pressure Control System (PPCS), the Pressurizer Level Control System (PLCS), the Feedwater Control System (FWCS) and the Steam Bypass Control System (SBCS). Turbine load rejection results in the increase of secondary pressure due to sudden blocking of steam flow to turbine. Then the Reactor Coolant System (RCS) cooling through steam generators is decreased rapidly and the RCS temperature will be increased. Turbine load rejection is a typical event to test NSSS control systems since it requires the automatic response of all major NSSS control systems. It is shown that the NSSS control systems of APR1400 have the capability to stabilize the plant without any safety system actuation for turbine load rejection event. This analysis results show that SPACE code has the capability to analyze the turbine load rejection event. However, further validation is necessary for other PRDBEs such as Two Main Feedwater Pumps Trip, Turbine Load Step Change and Turbine Load Ramp Down (5%/min) to verify the capability of SPACE for the full range of performance analyses.

Analysis of Turbine Load Rejection for APR1400 using SPACE

International Nuclear Information System (INIS)

Kim, Sang Jin; Park, Chan Eok; Choi, Jong Ho; Lee, Gyu Cheon

2016-01-01

Turbine Load Rejection event is one of the Performance Related Design Basis Event (PRDBE) that can be stabilized using plant control systems without any safety system actuation. The initiation of the event is turbine load rejection from 100% to 5% in 0.019 seconds. The NSSS control systems of APR1400 is composed of the Power Control System (PCS) and the Process-Component Control System (P-CCS). The PCS includes Reactor Regulating System (RRS), Reactor Power Cutback System (RPCS) and Digital Rod Control System (DRCS). The P-CCS includes the Pressurizer Pressure Control System (PPCS), the Pressurizer Level Control System (PLCS), the Feedwater Control System (FWCS) and the Steam Bypass Control System (SBCS). Turbine load rejection results in the increase of secondary pressure due to sudden blocking of steam flow to turbine. Then the Reactor Coolant System (RCS) cooling through steam generators is decreased rapidly and the RCS temperature will be increased. Turbine load rejection is a typical event to test NSSS control systems since it requires the automatic response of all major NSSS control systems. It is shown that the NSSS control systems of APR1400 have the capability to stabilize the plant without any safety system actuation for turbine load rejection event. This analysis results show that SPACE code has the capability to analyze the turbine load rejection event. However, further validation is necessary for other PRDBEs such as Two Main Feedwater Pumps Trip, Turbine Load Step Change and Turbine Load Ramp Down (5%/min) to verify the capability of SPACE for the full range of performance analyses

Mathematical model for optimizing the design extraction pressure of a condensation turbine with district heat extraction. Mathematisches Modell zur Optimierung des Auslegungsentnahmedruckes an einer Kondensationsturbine mit Fernwaermeauskopplung

Energy Technology Data Exchange (ETDEWEB)

Grkovic, V [Novi Sad Univ. (Yugoslavia)

1991-11-01

A mathematical calculation model is explained, which enables optimization of the design pressure at the steam extraction point of a condensation extraction turbine. The results obtained show that the additional thermodynamic losses, which occur during turbine operation on variation of the heat load, can be reduced to a minimum by optimization of the extraction pressure. The optimal pressures at the extraction point, as well as the size of the economic effect are dependent on the selected technical design of the turbine, its maximum heat output and the basic heat load factor. (orig.).

Control of PWR reactor energy supplied to a stream turbine

International Nuclear Information System (INIS)

Petetrot, J.F.; Parent, Pierre.

1981-01-01

This patent presents a process for regulating the power provided by a pressurized water nuclear reactor to a steam turbine, by moving the control rods absorbing the neutrons in the reactor core and by diverting a fraction of the steam produced by the reactor, outside the turbine circuit, by opening by-pass valves [fr

The steam pressure effect on high temperature corrosion of zircaloy-4

International Nuclear Information System (INIS)

Kim, K. P.; Park, G. H.

1998-01-01

To find the effect of pressure on the high temperature oxidation of zircaloy-4, an autoclave capable of measuring the degree of oxidation at high temperatures and high pressure was manufactured. The degree of high temperature oxidation of zircaloy-4 was measured at three different conditions, high pressure steam, high pressure Ar gas with small amount of steam, and 1 atm steam. All the measurements were done at 750 deg C. The oxide thickness is much thicker in high pressure steam, comparing to that in the 1 atm steam. And, the higher is the steam pressure, the thicker becomes the oxide. No effect was observed in the case of high pressure Ar containing small amount of steam. Many cracks exist on the surface of specimens oxidized at high pressure steam, which come from the enhanced tetragonal to monoclinic phase transformation due to high pressure steam. The enhanced oxidation seems to oxide cracking

Pressure drop-flow rate curves for single-phase steam in Combustion Engineering type steam generator U-tubes during severe accidents

Energy Technology Data Exchange (ETDEWEB)

Fynan, Douglas A.; Ahn, Kwang-Il, E-mail: kiahn@kaeri.re.kr

2016-12-15

Highlights: • Pressure drop-flow rate curves for superheated steam in U-tubes were generated. • Forward flow of hot steam is favored in the longer and taller U-tubes. • Reverse flow of cold steam is favored in short U-tubes. • Steam generator U-tube bundle geometry and tube diameter are important. • Need for correlation development for natural convention heat transfer coefficient. - Abstract: Characteristic pressure drop-flow rate curves are generated for all row numbers of the OPR1000 steam generators (SGs), representative of Combustion Engineering (CE) type SGs featuring square bend U-tubes. The pressure drop-flow rate curves are applicable to severe accident natural circulations of single-phase superheated steam during high pressure station blackout sequences with failed auxiliary feedwater and dry secondary side which are closely related to the thermally induced steam generator tube rupture event. The pressure drop-flow rate curves which determine the recirculation rate through the SG tubes are dependent on the tube bundle geometry and hydraulic diameter of the tubes. The larger CE type SGs have greater variation of tube length and height as a function of row number with forward flow of steam favored in the longer and taller high row number tubes and reverse flow favored in the short low row number tubes. Friction loss, natural convection heat transfer coefficients, and temperature differentials from the primary to secondary side are dominant parameters affecting the recirculation rate. The need for correlation development for natural convection heat transfer coefficients for external flow over tube bundles currently not modeled in system codes is discussed.

The T-100-12.8 family of cogeneration steam turbines: Yesterday, today, and tomorrow

Science.gov (United States)

Valamin, A. E.; Kultyshev, A. Yu.; Shibaev, T. L.; Sakhnin, Yu. A.; Stepanov, M. Yu.

2013-08-01

The T-100-12.8 turbine and its versions, a type of cogeneration steam turbines that is among best known, unique, and most widely used ones in Russia and abroad, are considered. A list of turbine design versions and quantities in which they were produced, their technical and economic indicators, design features, schematic solutions used in different design versions, and a list of solutions available in a comprehensive portfolio offered for modernizing type T-100-12.8 turbines are presented. Information about amounts in which turbines of the last version are supplied currently and supposed to be supplied soon is given.

Energy analysis and design of mixed CO{sub 2}/steam gas turbine cycles

Energy Technology Data Exchange (ETDEWEB)

Bram, S; De Ruyck, J [Vrije Universiteit Brussel, Brussels (Belgium). Dept. of Mechanics

1995-06-01

The capturing and disposal of CO{sub 2} from power plant exhaust gases is a possible route for reducing CO{sub 2} emissions. The present paper investigates the full recirculation of exhaust gases in a gas turbine cycle, combined with the injection of steam or water. Such recirculation leads to an exhaust gas with very high CO{sub 2} concentration (95% or more). Different regenerative cycle layouts are proposed and analyzed for efficiency, exergy destruction and technical feasibility. Pinch Technology methods are next applied to find the best configuration for heat regeneration and injection of water. From this analysis, dual pressure evaporation with water injection in the intercooler emerges as an interesting option. 3 refs., 2 figs., 1 tab.

For effective thermodynamic calculation of turbines flow-through by gas and steam

Energy Technology Data Exchange (ETDEWEB)

Fischer, S; Hultsch, M

1982-03-01

A programme system for the medium and multiple section calculation of axial-flow turbines is explained. It allows calculations of turbine flow-through by gas and steam at designing and partial load states. The algorithms are independent upon the formulation of thermodynamic function, so that the programmes can be used for any means of production. The highest accuracy and efficiency can be guaranteed by the use of formulations of thermodynamic functions of water.

Moisture separator reheaters for nuclear power plants

International Nuclear Information System (INIS)

Miyoshi, Michizo; Yonemura, Katsutoshi

1974-01-01

In the light water reactor plants using BWRS or PWRS, the pressure and temperature of steam at the inlet of turbines are low, and the steam is moist, as compared with the case of thermal power plants. Therefore, moisture separator/reheaters are used between high and low pressure turbines. The steam from a high pressure turbine enters a manifold, and goes zigzag through vertical plate separator elements, its moisture is removed from the steam. Then, after being reheated with the steam bled from the high pressure turbine and directly from a reactor, the steam is fed into a low pressure turbine. The development and test made on the components of a moisture separaotr/reheater and the overall model experiment are described together with the mechanism of moisture separation and reheating. (Mori, K.)

Heat balance calculation and feasibility analysis for initial startup of Fuqing nuclear turbine unit with non-nuclear steam

International Nuclear Information System (INIS)

He Liu; Xiao Bo; Song Yumeng

2014-01-01

Non-nuclear steam run up compared with nuclear steam run up, can verify the design, manufacture, installation quality of the unit, at the same time shorten the follow-up duration of the entire group ready to start debugging time. In this paper, starting from the first law of thermodynamics, Analyzed Heat balance Calculation and Feasibility analysis for Initial startup of Fuqing nuclear Turbine unit with Non-nuclear steam, By the above calculation, to the system requirements and device status on the basis of technical specifications, confirmed the feasibility of Non-nuclear steam running up in theory. After the implementation of the Non-nuclear turn of Fuqing unit, confirmed the results fit with the actual process. In summary, the Initial startup of Fuqing turbine unit with Non-nuclear steam is feasible. (authors)

Low-frequency noise from large wind turbines.

Science.gov (United States)

Møller, Henrik; Pedersen, Christian Sejer

2011-06-01

As wind turbines get larger, worries have emerged that the turbine noise would move down in frequency and that the low-frequency noise would cause annoyance for the neighbors. The noise emission from 48 wind turbines with nominal electric power up to 3.6 MW is analyzed and discussed. The relative amount of low-frequency noise is higher for large turbines (2.3-3.6 MW) than for small turbines (≤ 2 MW), and the difference is statistically significant. The difference can also be expressed as a downward shift of the spectrum of approximately one-third of an octave. A further shift of similar size is suggested for future turbines in the 10-MW range. Due to the air absorption, the higher low-frequency content becomes even more pronounced, when sound pressure levels in relevant neighbor distances are considered. Even when A-weighted levels are considered, a substantial part of the noise is at low frequencies, and for several of the investigated large turbines, the one-third-octave band with the highest level is at or below 250 Hz. It is thus beyond any doubt that the low-frequency part of the spectrum plays an important role in the noise at the neighbors. © 2011 Acoustical Society of America

Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

Energy Technology Data Exchange (ETDEWEB)

Thangirala, Mani

2015-09-30

The Steam Turbine critical stationary structural components are high integrity Large Shell and Valve Casing heavy section Castings, containing high temperature steam under high pressures. Hence to support the development of advanced materials technology for use in an AUSC steam turbine capable of operating with steam conditions of 760°C (1400°F) and 35 Mpa (5000 psia), Casting alloy selection and evaluation of mechanical, metallurgical properties and castability with robust manufacturing methods are mandated. Alloy down select from Phase 1 based on producability criteria and creep rupture properties tested by NETL-Albany and ORNL directed the consortium to investigate cast properties of Haynes 282 and Haynes 263. The goals of Task 4 in Phase 2 are to understand a broader range of mechanical properties, the impact of manufacturing variables on those properties. Scale up the size of heats to production levels to facilitate the understanding of the impact of heat and component weight, on metallurgical and mechanical behavior. GE Power & Water Materials and Processes Engineering for the Phase 2, Task 4.0 Castings work, systematically designed and executed casting material property evaluation, multiple test programs. Starting from 15 lbs. cylinder castings to world’s first 17,000 lbs. poured weight, heavy section large steam turbine partial valve Haynes 282 super alloy casting. This has demonstrated scalability of the material for steam Turbine applications. Activities under Task 4.0, Investigated and characterized various mechanical properties of Cast Haynes 282 and Cast Nimonic 263. The development stages involved were: 1) Small Cast Evaluation: 4 inch diam. Haynes 282 and Nimonic 263 Cylinders. This provided effects of liquidus super heat range and first baseline mechanical data on cast versions of conventional vacuum re-melted and forged Ni based super alloys. 2) Step block castings of 300 lbs. and 600 lbs. Haynes 282 from 2 foundry heats were evaluated which

Avoiding failures of steam turbine discs by automated ultrasonic inspections

International Nuclear Information System (INIS)

Morton, J.; Bird, C.R.

1994-01-01

Under certain conditions, stress corrosion cracking can cause catastrophic failure of steam turbine discs. Nuclear Electric has developed a range of inspection techniques for disc keyways, bores, buttons and blade attachments and has accumulated substantial experience on their use on plant. This paper gives examples of the techniques used and discusses the strengths and weaknesses of the techniques applied

Experience with and techniques of diagnosing power plant steam turbines without dismantling

International Nuclear Information System (INIS)

Drapal, A.; Kopecek, K.

1987-01-01

Within the framework of vibration diagnostics of steam turbines at the Dukovany nuclear power plant the following factors were monitored: the summation signal of vibrations (usually the path of vibration movement), the time course of the vibration and the phase angle. In non-steady states also run-in and run-out curves, the absolute vibration of bearing stands and the relative vibration of the rotor are monitored. The method has so far not allowed to diagnose failures of antifriction bearings, loose parts, some gear box defects, the development of cracks in vanes, radial cracks in the disk, etc. Briefly characterized is the portable equipment which is available at the Dukovany nuclear power plant for vibration diagnostics of steam turbines. Suggestions are made for completing the system for monitoring service life, operation economics, the diagnosis of control circuits, etc. (Z.M.)

Endoscopic PIV measurements in a low pressure turbine rig

Energy Technology Data Exchange (ETDEWEB)

Kegalj, Martin; Schiffer, Heinz-Peter [Technische Universitaet Darmstadt (Germany). Department of Gas Turbines and Aerospace Propulsion

2009-10-15

Particle-Image-Velocimetry (PIV) is a useful way to acquire information about the flow in turbomachinery. Several premises have to be fulfilled to achieve high-quality data, for example, optical access, low vibrations and low reflections. However, not all test facilities comply with these requirements. If there is no optical access to the test area, measurements cannot be performed. The use of borescopic optics is a possible solution to this issue, as the access required is very small. Several different techniques can be used to measure the three components of the velocity vector, one of which is Stereo-PIV. These techniques require either large optical access from several viewing angles or highly complex setups. Orthogonal light sheet orientations in combination with borescopic optics using Planar-PIV can deliver sufficient information about the flow. This study will show the feasibility of such an approach in an enclosed test area, such as the interblade space in a Low-Pressure-Turbine-Rig. The results from PIV will be compared with data collected with conventional techniques, such as the Five-Hole-Probe and the 2-component Hot-Wire-Anemometry. An analysis of time- and phase-averaged data will be performed. (orig.)

Welding repair of the steam and gas turbines rotors made of Cr-Mo-V steel

International Nuclear Information System (INIS)

Mazur, Z.; Kubiak, J.; Hernandez, A.

1999-01-01

An analysis of typical steam turbine and gas turbine rotor failures is carried out. On the base of the rotors different failure causes and their mode of occurring, an evaluation of the weldability of the Cr-Mo-V steels and the classification of the common turbine rotors repair possibilities is presented. The developing of specific in-situ welding repair process of the damaged 20.65 MW gas turbine rotor is described. After repair, the rotor was put back into service. (Author) 15 refs

The market for steam turbine generators around the world

International Nuclear Information System (INIS)

Mandement, O.; Anglaret, P.; Ledermann, P.

2012-01-01

As a discrete market (in the mathematical meaning of the word) with irregular sales from one year to the next, the market for steam turbine generators in nuclear plants requires working out a strategy adapted to each project. The diversity of the reactors proposed (technology, thermal power, the thermodynamic characteristics of the steam supplied), the variety of the cold sources to be used (ranging from the Baltic Sea to the Indian Ocean) and the different frequencies of electricity grids (50 or 60 Hz) necessitate developing platforms of solutions. Furthermore, the requirement that local businesses have a share in contracts often entails partnerships. After pointing out the diversity of this market, the effort is made to point out its principal characteristics. (authors)

Performance analysis of a potassium-steam two stage vapour cycle

International Nuclear Information System (INIS)

Mitachi, Kohshi; Saito, Takeshi

1983-01-01

It is an important subject to raise the thermal efficiency in thermal power plants. In present thermal power plants which use steam cycle, the plant thermal efficiency has already reached 41 to 42 %, steam temperature being 839 K, and steam pressure being 24.2 MPa. That is, the thermal efficiency in a steam cycle is facing a limit. In this study, analysis was made on the performance of metal vapour/steam two-stage Rankine cycle obtained by combining a metal vapour cycle with a present steam cycle. Three different combinations using high temperature potassium regenerative cycle and low temperature steam regenerative cycle, potassium regenerative cycle and steam reheat and regenerative cycle, and potassium bleed cycle and steam reheat and regenerative cycle were systematically analyzed for the overall thermal efficiency, the output ratio and the flow rate ratio, when the inlet temperature of a potassium turbine, the temperature of a potassium condenser, and others were varied. Though the overall thermal efficiency was improved by lowering the condensing temperature of potassium vapour, it is limited by the construction because the specific volume of potassium in low pressure section increases greatly. In the combinatipn of potassium vapour regenerative cycle with steam regenerative cycle, the overall thermal efficiency can be 58.5 %, and also 60.2 % if steam reheat and regenerative cycle is employed. If a cycle to heat steam with the bled vapor out of a potassium vapour cycle is adopted, the overall thermal efficiency of 63.3 % is expected. (Wakatsuki, Y.)

Experimental verification of blade elongation and axial rotor shift in steam turbines

Czech Academy of Sciences Publication Activity Database

Procházka, Pavel

2016-01-01

Roč. 2, č. 3 (2016), s. 190-192 ISSN 2149-8024 Institutional support: RVO:61388998 Keywords : blade elongation * axial rotor shift * steam turbines * magnetoresistive sensors Subject RIV: BI - Acoustics http://www.challengejournal.com/index.php/cjsmec/article/download/74/62

Korean experience with steam turbine blade inspection

International Nuclear Information System (INIS)

Jung, Hyun Kyu; Park, D.Y.; Park, Hyung Jin; Chung, Min Hwa

1990-01-01

Several turbine blade accidents in Korea have emphasized the importance of their adequate periodic inspection. As a typical example, a broken blade was found in the Low Pressure (LP) turbine at the 950 MWe KORI unit 3 during the 1986 overhaul after one year commercial operation. Since then the Manufacturer and the Utility company (KEPCO) have been concerned about the need of blade root inspection. The ultrasonic testing was applied to detect cracks in the blade roots without removing the blades from rotor. Due to the complex geometry of the roots, the test results could not be evaluated easily. We feel that the currently applied UT technique seems to be less reliable and more effective method of inspection must be developed in the near future. This paper describes the following items: The causes and analysis of blade damage The inspection techniques and results The remedial action to be taken (Repair and Replacement) The future plan

Effect of Reynolds number, turbulence level and periodic wake flow on heat transfer on low pressure turbine blades.

Science.gov (United States)

Suslov, D; Schulz, A; Wittig, S

2001-05-01

The development of effective cooling methods is of major importance for the design of new gas turbines blades. The conception of optimal cooling schemes requires a detailed knowledge of the heat transfer processes on the blade's surfaces. The thermal load of turbine blades is predominantly determined by convective heat transfer which is described by the local heat transfer coefficient. Heat transfer is closely related to the boundary layer development along the blade surface and hence depends on various flow conditions and geometrical parameters. Particularly Reynolds number, pressures gradient and turbulence level have great impact on the boundary layer development and the according heat transfer. Therefore, in the present study, the influence of Reynolds number, turbulence intensity, and periodic unsteady inflow on the local heat transfer of a typical low pressure turbine airfoil is experimentally examined in a plane cascade.

CFD-based shape optimization of steam turbine blade cascade in transonic two phase flows

International Nuclear Information System (INIS)

Noori Rahim Abadi, S.M.A.; Ahmadpour, A.; Abadi, S.M.N.R.; Meyer, J.P.

2017-01-01

Highlights: • CFD-based shape optimization of a nozzle and a turbine blade regarding nucleating steam flow is performed. • Nucleation rate and droplet radius are the best suited objective functions for the optimization process. • Maximum 34% reduction in entropy generation rate is reported for turbine cascade. • A maximum 10% reduction in Baumann factor and a maximum 2.1% increase in efficiency is achieved for a turbine cascade. - Abstract: In this study CFD-based shape optimization of a 3D nozzle and a 2D turbine blade cascade is undertaken in the presence of non-equilibrium condensation within the considered flow channels. A two-fluid formulation is used for the simulation of unsteady, turbulent, supersonic and compressible flow of wet steam accounting for relevant phase interaction between nucleated liquid droplets and continuous vapor phase. An in-house CFD code is developed to solve the governing equations of the two phase flow and was validated against available experimental data. Optimization is carried out in respect to various objective functions. It is shown that nucleation rate and maximum droplet radius are the best suited target functions for reducing thermodynamic and aerodynamic losses caused by the spontaneous nucleation. The maximum increase of 2.1% in turbine blade efficiency is achieved through shape optimization process.

Design and field operation of 1175 MW steam turbine for Ohi Nuclear Power Station

International Nuclear Information System (INIS)

Hirota, Yoshio; Nakagami, Yasuo; Fujii, Hisashi; Shibanai, Hirooki.

1980-01-01

Two 1175 MW steam turbine and generator units have been successfully in commercial operation since March 1979 and December 1979 respectively at Ohi Nuclear Power Station of the Kansai Electric Power Company. Those units, the largest in their respective outputs in Japan, have also such remarkable design features as two-stage reheat, nozzle governing turbine, water cooled generator stator and turbine-driven feedwater pumps. This paper covers design features and some topics of various pre-operational tests of the above-mentioned units. (author)

Avoiding failures of steam turbine discs by automated ultrasonic inspections

International Nuclear Information System (INIS)

Bird, C.R.; Morton, J.

1994-01-01

Under certain conditions, stress corrosion cracking can cause catastrophic failure of steam turbine discs. Nuclear Electric has developed a range of inspection techniques for disc keyways, bores, buttons and blade attachments and has accumulated substantial experience on their use on plant. This paper gives examples of the techniques used and discusses the strengths and weaknesses of the techniques applied. (Author)

Investigation for vertical, two-phase steam-water flow of three turbine models

International Nuclear Information System (INIS)

Silverman, S.; Goodrich, L.D.

1977-01-01

One of the basic quantities of interest during a loss-of-coolant experiment (LOCE) is the primary system mass flow rate. Presently, there are no transducers commercially available which continuously measure this parameter. Therefore, a transducer was designed at EG and G Idaho, Inc. which combines a drag-disc and turbine into a single unit. The basis for the design was that the drag-disc would measure momentum flux (rhoV 2 ), the turbine would measure velocity and the mass flow rate could then be calculated from the two quantities by assuming a flow profile. For two-phase flow, the outputs are approximately proportional to the desired parameter, but rather large errors can be expected under those assumptions. Preliminary evaluation of the experimental two- and single-phase calibration data has resulted in uncertainty estimates of +-8% of range for the turbine and +-20% of range for the drag-disc. In an effort to reduce the errors, further investigations were made to determine what the drag-disc and turbine really measure. In the present paper, three turbine models for vertical, two-phase, steam/water flow are investigated; the Aya Model, the Rouhani Model, and a volumetric flow model. Theoretical predictions are compared with experimental data for vertical, two-phase steam/water flow. For the purposes of the mass flow calculation, velocity profiles were assumed to be flat for the free-field condition. It is appreciated that this may not be true for all cases investigated, but for an initial inspection, flat profiles were assumed

Energy analysis of a combined solid oxide fuel cell with a steam turbine power plant for marine applications

Science.gov (United States)

Welaya, Yousri M. A.; Mosleh, M.; Ammar, Nader R.

2013-12-01

Strong restrictions on emissions from marine power plants (particularly SO x , NO x ) will probably be adopted in the near future. In this paper, a combined solid oxide fuel cell (SOFC) and steam turbine fuelled by natural gas is proposed as an attractive option to limit the environmental impact of the marine sector. The analyzed variant of the combined cycle includes a SOFC operated with natural gas fuel and a steam turbine with a single-pressure waste heat boiler. The calculations were performed for two types of tubular and planar SOFCs, each with an output power of 18 MW. This paper includes a detailed energy analysis of the combined system. Mass and energy balances are performed not only for the whole plant but also for each component in order to evaluate the thermal efficiency of the combined cycle. In addition, the effects of using natural gas as a fuel on the fuel cell voltage and performance are investigated. It has been found that a high overall efficiency approaching 60% may be achieved with an optimum configuration using the SOFC system. The hybrid system would also reduce emissions, fuel consumption, and improve the total system efficiency.

Highly purified water production technology. The influence of water purity on steam quality

International Nuclear Information System (INIS)

Ganter, J.

1975-01-01

The fundamental question related to high-pressure steam generation, intended for powering steam turbines, concerns steam production conditions based on constant quality standards. The characteristics of water (salinity, silica concentration) are indicated for a given steam quality as a function of the pressure. Two processes for the purification of feedwater for high pressure boilers are described: a treatment using precoated cellulose or resin filters and a treatment using mixed-bed ion exchangers. When ultrapure water is required, the demineralized water is filtred using microfiltration and ultrafiltration processes [fr

Two-Phase Instability Characteristics of Printed Circuit Steam Generator for the Low Pressure Condition

International Nuclear Information System (INIS)

Kang, Han-Ok; Han, Hun Sik; Kim, Young-In; Kim, Keung Koo

2015-01-01

Reduction of installation space for steam generators can lead to much smaller reactor vessel with resultant decrease of overall manufacturing cost for the components. A PCHE(Printed Circuit Heat Exchanger) is one of the compact types of heat exchangers available as an alternative to conventional shell and tube heat exchangers. Its name is derived from the procedure used to manufacture the flat metal plates that form the core of the heat exchanger, which is done by chemical milling. These plates are then stacked and diffusion bonded, converting the plates into a solid metal block containing precisely engineered fluid flow passages. PCSG(Printed Circuit Steam Generator) is a potential candidate to be applied to the integral reactor with its compactness and mechanical robustness. For the introduction of new steam generator, design requirement for the two-phase flow instability should be considered. This paper describes two-phase flow instability characteristics of PCSG for the low pressure condition. PCSG is a potential candidate to be applied to the integral reactor with its compactness and mechanical robustness. Interconnecting flow path was developed to mitigate the two-phase flow instability in the cold side. The flow characteristics of two-phase flow instability at the PCSG is examined experimentally in this study

Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

Energy Technology Data Exchange (ETDEWEB)

Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

2016-06-01

Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

Numerical Research of Steam and Gas Plant Efficiency of Triple Cycle for Extreme North Regions

Directory of Open Access Journals (Sweden)

Galashov Nikolay

2016-01-01

Full Text Available The present work shows that temperature decrease of heat rejection in a cycle is necessary for energy efficiency of steam turbine plants. Minimum temperature of heat rejection at steam turbine plant work on water steam is 15°C. Steam turbine plant of triple cycle where lower cycle of steam turbine plant is organic Rankine cycle on low-boiling substance with heat rejection in air condenser, which safely allows rejecting heat at condensation temperatures below 0°C, has been offered. Mathematical model of steam and gas plant of triple cycle, which allows conducting complex researches with change of working body appearance and parameters defining thermodynamic efficiency of cycles, has been developed. On the basis of the model a program of parameters and index cycles design of steam and gas plants has been developed in a package of electron tables Excel. Numerical studies of models showed that energy efficiency of steam turbine plants of triple cycle strongly depend on low-boiling substance type in a lower cycle. Energy efficiency of steam and gas plants net 60% higher can be received for steam and gas plants on the basis of gas turbine plant NK-36ST on pentane and its condensation temperature below 0°C. It was stated that energy efficiency of steam and gas plants net linearly depends on condensation temperature of low-boiling substance type and temperature of gases leaving reco very boiler. Energy efficiency increases by 1% at 10% decrease of condensation temperature of pentane, and it increases by 0.88% at 15°C temperature decrease of gases leaving recovery boiler.

Design and field operation of 1175 MW steam turbine for Ohi Nuclear Power Station

International Nuclear Information System (INIS)

Hirota, Y.; Nakagami, Y.; Fujii, H.; Shibanai, H.

1980-01-01

Two 1,175 MW steam turbine and generator units have been successfully in commercial operation since March 1979 and December 1979 respectively at Ohi Nuclear Power Station of the Kansai Electric Power Company. Those units, the largest in their respective outputs in Japan, have also such remarkable design features as two-stage reheat, nozzle governing turbine, water cooled generator stator and turbine-driven feedwater pumps. This paper covers design features and some topics of various pre-operational tests of the above-mentioned units. (author)

Experimental Investigation of Separated and Transitional Boundary Layers Under Low-Pressure Turbine Airfoil Conditions

Science.gov (United States)

Hultgren, Lennart S.; Volino, Ralph J.

2002-01-01

Modern low-pressure turbine airfoils are subject to increasingly stronger pressure gradients as designers impose higher loading in an effort to improve efficiency and to reduce part count. The adverse pressure gradients on the suction side of these airfoils can lead to boundary-layer separation, particularly under cruise conditions. Separation bubbles, notably those which fail to reattach, can result in a significant degradation of engine efficiency. Accurate prediction of separation and reattachment is hence crucial to improved turbine design. This requires an improved understanding of the transition flow physics. Transition may begin before or after separation, depending on the Reynolds number and other flow conditions, has a strong influence on subsequent reattachment, and may even eliminate separation. Further complicating the problem are the high free-stream turbulence levels in a real engine environment, the strong pressure gradients along the airfoils, the curvature of the airfoils, and the unsteadiness associated with wake passing from upstream stages. Because of the complicated flow situation, transition in these devices can take many paths that can coexist, vary in importance, and possibly also interact, at different locations and instances in time. The present work was carried out in an attempt to systematically sort out some of these issues. Detailed velocity measurements were made along a flat plate subject to the same nominal dimensionless pressure gradient as the suction side of a modern low-pressure turbine airfoil ('Pak-B'). The Reynolds number based on wetted plate length and nominal exit velocity, Re, was varied from 50;000 to 300; 000, covering cruise to takeoff conditions. Low, 0.2%, and high, 7%, inlet free-stream turbulence intensities were set using passive grids. These turbulence levels correspond to about 0.2% and 2.5% turbulence intensity in the test section when normalized with the exit velocity. The Reynolds number and free

Evolution of design of steam generator for sodium cooled reactors

International Nuclear Information System (INIS)

Chetal, S.C.; Vaidyanathan

1997-01-01

The first sodium cooled reactor was the experimental breeder reactor (EBR-I) in usa which was commissioned in 1951 and was incidentally the first nuclear reactor to generate electrical energy. This was followed by fast breeder reactors in USSR, UK, france, USA, japan, germany and India. The use of sodium as a coolant is due to its low moderation which helps in breeding fissile fuel from fertile materials and also its high heat transfer coefficient at comparatively low velocities. The good heat transfer properties introduce thermal stresses when there are rapid changes in the sodium temperatures. Also sodium has a chemical affinity with air and water. The steam generators for sodium cooled reactors have to allow for these novel conditions and in addition, unlike other components. Choices have to be made whether it is a recirculation type as in most fossil plants or an once through unit, the power rating, shape of the tube (straight, helical, U-tube), materials (Ferritic or austenitic), with free level of sodium or not, sodium on tube side or shell side and so on. With higher pressures and steam temperatures reheating steam after partial expansion in the turbine becomes essential as in conventional turbines. For this purpose the choice of reheating fluid viz sodium or live main steam has to be made. This paper traces the evolution of steam generator designs in the different sodium cooled reactors (chronologically) and the operation experience. 16 figs., 1 tab

Advanced on-line monitoring of power plant water/steam quality

Energy Technology Data Exchange (ETDEWEB)

Perboni, G.; Rocchini, G.; Sigon, F. [Ente Nazionale per l`Energia Elettrica, Milan (Italy)

1995-03-01

To improve the behaviour and resistance of materials in the water-steam cycle critical components (steam generator, condensate heaters, turbine) it is necessary to adopt proper actions for promoting formation and integrity of surface protective oxide layers and preventing general and localised corrosion and transport processes of corrosion products throughout the cycle. In this report two important topics are reported: steam side corrosion in the low pressure turbines induced by the `first condensate` in the final stages of the turbine, and the stability of the oxides layers as a function of the condensate chemistry, with particular attention to the transport of corrosion products to the boiler. Furthermore an innovative technique for monitoring some physico-chemical parameters at the actual fluid temperature (150-300C) using new electrochemical sensors improved by ENEL/CRAM is studied: pH, conductivity, corrosion rate, corrosion and redox potentials.ENEL/CRAM validated on lab-scale testing loops these sensors and carried out the following programs: calibration procedures, reliability of the response, long-term stability and assessment of a reduced maintenance. Applications of the electrochemical methods to fossil fired units have demonstrated their validity for monitoring the cycle chemistry and the resistance to corrosion of structural materials in real time.

A mathematical model of steam-drum dynamics

International Nuclear Information System (INIS)

Moeck, E.O.; Hinds, H.W.

1976-12-01

Mathematical equations describing the dynamic behaviour of pressure, water mass, etc. in a steam drum are derived from basic principles. The resultant model includes such effects as steam superheating and water subcooling as well as spontaneous flashing of liquid and condensation of vapour. Experimental data from a pressurizer are adequately predicted by the model. The pressure rise following a turbine trip can be predicted by the isentropic-compression model but not by the thermodynamic-equilibrium model. The equations are individually linearized and implemented on an analog computer in such a way that their non-linear behaviour is retained for small-perturbation studies. (author)

Corrosion fatigue in LP steam turbine blading - experiences, causes and appropriate measures; Korrosionsutmattning i aangturbinskovlar - Erfarenheter, inverkande faktorer och moejliga aatgaerder

Energy Technology Data Exchange (ETDEWEB)

Tavast, J [ABB STAL AB, Finspaang (Sweden)

1996-12-01

Corrosion fatigue in LP steam turbine blading was reviewed together with result of tests performed in order to find blade materials with improved resistance against this. According to international experience, corrosion fatigue of 12Cr steam turbine blades in the transition zone between dry and wet steam, is one of the major causes, if not the major cause, for unavailability of steam turbines. Corrosion fatigue in LP blading is a frequent problem also in Swedish and Finnish nuclear power plants, especially in turbines of type D54 in BWR-plants. Corrosion fatigue has also been discovered in at least one type of nuclear turbine. Initiation times have been very long and the varying experiences in different types of turbines may simply reflect differing initiation times. Corrosion fatigue may therefore become more frequent in other types of turbines in the future. The type of water treatment (BWR/PWR) and possibly temperature after reheating seem to influence the risk for corrosion fatigue. Influence of inleakage of cooling water is less clear for these nuclear plants. The long initiation times together with the fact that very few of the cracked blades have actually failed, indicate that the cracks initiate and/or propagate during transients. Extensive laboratory tests show that there are alternative blade materials available with improved resistance against corrosion fatigue, with the most promising being 15/5 PH and A905, together with Ti6Al4V. The Ti alloy shows the best resistance against corrosion fatigue in most environments and is already used in some turbines. Disadvantage is a higher cost and possible need for redesign of the blades. The alternative materials are recommended for use for blades in the transition zone between dry and wet steam in LP turbines. The main disadvantage is a lack of references, even if 15%5 PH has been used to a very limited extent. 40 refs, 24 figs, 12 tabs, 9 appendices

Progress on the biphase turbine at Cerro Prieto

Energy Technology Data Exchange (ETDEWEB)

Cerini, D.; Hays, L.; Studhalter, W. [Douglas Energy Company, Placentia, CA (United States)

1997-12-31

The status of a Biphase turbine power plant being installed at the Cerro Prieto geothermal field is presented. The major modules for the power plant are completed except for a back pressure steam turbine. The power plant will be started in April 1997 with the Biphase turbine alone followed by the addition of the steam turbine module two months later. The current power plant performance level is 2780 kWe due to a decline in the well. An increase in power output to 4060 kWe by adding the flow from another well is planned. The addition of five Biphase power plants with a total power output of 21.2 megawatts is described.

Optimization of Root Section for Ultra-long Steam Turbine Rotor Blade

Czech Academy of Sciences Publication Activity Database

Hála, Jindřich; Luxa, Martin; Šimurda, David; Bobčík, M.; Novák, O.; Rudas, B.; Synáč, J.

2018-01-01

Roč. 27, č. 2 (2018), s. 95-102 ISSN 1003-2169 R&D Projects: GA TA ČR(CZ) TA03020277; GA TA ČR TH02020057 Institutional support: RVO:61388998 Keywords : steam turbine * blade cascade * root section Subject RIV: BK - Fluid Dynamics OBOR OECD: Fluids and plasma physics (including surface physics) Impact factor: 0.678, year: 2016

Pressurizer and steam-generator behavior under PWR transient conditions

International Nuclear Information System (INIS)

Wahba, A.B.; Berta, V.T.; Pointner, W.

1983-01-01

Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

Energy Technology Data Exchange (ETDEWEB)

Douglas Arrell

2006-05-31

To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

A Novel Hybrid Approach for Numerical Modeling of the Nucleating Flow in Laval Nozzle and Transonic Steam Turbine Blades

Directory of Open Access Journals (Sweden)

Edris Yousefi Rad

2017-08-01

Full Text Available In the present research, considering the importance of desirable steam turbine design, improvement of numerical modeling of steam two-phase flows in convergent and divergent channels and the blades of transonic steam turbines has been targeted. The first novelty of this research is the innovative use of combined Convective Upstream Pressure Splitting (CUSP and scalar methods to update the flow properties at each calculation point. In other words, each property (density, temperature, pressure and velocity at each calculation point can be computed from either the CUSP or scalar method, depending on the least deviation criterion. For this reason this innovative method is named “hybrid method”. The next novelty of this research is the use of an inverse method alongside the proposed hybrid method to find the amount of the important parameter z in the CUSP method, which is herein referred to as “CUSP’s convergence parameter”. Using a relatively simple computational grid, firstly, five cases with similar conditions to those of the main cases under study in this research with available experimental data were used to obtain the value of z by the Levenberg-Marquardt inverse method. With this innovation, first, an optimum value of z = 2.667 was obtained using the inverse method and then directly used for the main cases considered in the research. Given that the aim is to investigate the two-dimensional, steady state, inviscid and adiabatic modeling of steam nucleating flows in three different nozzle and turbine blade geometries, flow simulation was performed using a relatively simple mesh and the innovative proposed hybrid method (scalar + CUSP, with the desired value of z = 2.667 . A comparison between the results of the hybrid modeling of the three main cases with experimental data showed a very good agreement, even within shock zones, including the condensation shock region, revealing the efficiency of this numerical modeling method innovation

Characteristics of fluctuating pressure generated in BWR main steam lines

International Nuclear Information System (INIS)

Takahashi, Shiro; Okuyama, Keita; Tamura, Akinori

2009-01-01

The BWR-3 steam dryer in the Quad Cities Unit 2 Nuclear Power Plant was damaged by high cycle fatigue due to acoustic-induced vibration. The dryer failure was as attributed to flow-induced acoustic resonance at the stub pipes of safety relief valves (SRVs) in the main steam lines (MSLs). The acoustic resonance was considered to be generated by interaction between the sound field and an unstable shear layer across the closed side branches with SRV stub pipes. We have started a research program on BWR dryers to develop their loading evaluation methods. Moreover, it has been necessary to evaluate the dryer integrity of BWR-5 plants which are the main type of BWR in Japan. In the present study, we used 1/10-scale BWR tests and analyses to investigate the flow-induced acoustic resonance and acoustic characteristics in MSLs. The test apparatus consisted of a steam dryer, a steam dome and 4 MSLs with 20 SRV stub pipes. A finite element method (FEM) was applied for the calculation of three-dimensional wave equations in acoustic analysis. We demonstrated that remarkable fluctuating pressures occurred in high and low frequency regions. High frequency fluctuating pressures was generated by the flow-induced acoustic resonance in the SRV stub pipes. Low frequency fluctuating pressure was generated in an MSL with the dead leg. The frequency of the latter almost coincided with the natural frequency of the MSL with the dead leg. The amplitude of the fluctuating pressures in the multiple stub pipes became more intense because of interaction between them compared with that in the single stub pipe. Acoustic analysis results showed that the multiple stub pipes caused several natural frequencies in the vicinity of the natural frequency of the single stub pipe and several modes of the standing wave in the MSLs. (author)

The use of tracer techniques to measure water flow rates in steam turbines

International Nuclear Information System (INIS)

Whitfield, O.J.; Blaylock, G.; Gale, R.W.

1979-01-01

Radioactive and chemical tracers offer some unique advantages in detailed flow measurement on steam turbine plant. A series of experiments on a nuclear power station are reported where tracers successfully measured water flow rates and the initial steam moisture with an accuracy suitable for performance and commissioning tests. Both radioactive and chemical tracer methods produced identical results. Straightforward practical procedures were evolved that ensured repeatable accuracy and in addition a quantitative method of detecting heater leaks on load was established. (author)

Accurate calibration of steam turbine speed control system and its influence on primary regulation at electric grid

Energy Technology Data Exchange (ETDEWEB)

Irrazabal Bohorquez, Washington Orlando; Barbosa, Joao Roberto [Technological Institute of Aeronautics (ITA/CTA), Sao Jose dos Campos, SP (Brazil). Center for Reference on Gas Turbine and Energy], E-mail: barbosa@ita.br

2010-07-01

In an interconnected electric system there are two very important parameters: the field voltage and the frequency system. The frequency system is very important for the primary regulation of the electric grid. Each turbomachine actuating as generator interconnected to the grid has an automatic speed regulator to keep the rotational speed and mechanical power of the prime machine operating at the set conditions and stable frequency. The electric grid is a dynamical system and in every moment the power units are exposed to several types of disturbances, which cause unbalance of the mechanical power developed by prime machine and the consumed electric power at the grid. The steam turbine speed control system controls the turbine speed to support the electric grid primary frequency at the same time it controls the frequency of the prime machine. Using a mathematical model for the speed control system, the transfer functions were calculated, as well as the proportionality constants of each element of the steam turbine automatic speed regulator. Among other parameters, the droop characteristic of steam turbine and the dynamic characteristics of the automatic speed regulator elements were calculated. Another important result was the determination of the behavior of the speed control when disturbances occur with the improvement of the calibration precision of the control system. (author)

Strategies for steam

International Nuclear Information System (INIS)

Hennagir, T.

1996-01-01

This article is a review of worldwide developments in the steam turbine and heat recovery steam generator markets. The Far East is driving the market in HRSGs, while China is driving the market in orders placed for steam turbine prime movers. The efforts of several major suppliers are discussed, with brief technical details being provided for several projects

Thermo-economic comparative analysis of gas turbine GT10 integrated with air and steam bottoming cycle

Science.gov (United States)

Czaja, Daniel; Chmielnak, Tadeusz; Lepszy, Sebastian

2014-12-01

A thermodynamic and economic analysis of a GT10 gas turbine integrated with the air bottoming cycle is presented. The results are compared to commercially available combined cycle power plants based on the same gas turbine. The systems under analysis have a better chance of competing with steam bottoming cycle configurations in a small range of the power output capacity. The aim of the calculations is to determine the final cost of electricity generated by the gas turbine air bottoming cycle based on a 25 MW GT10 gas turbine with the exhaust gas mass flow rate of about 80 kg/s. The article shows the results of thermodynamic optimization of the selection of the technological structure of gas turbine air bottoming cycle and of a comparative economic analysis. Quantities are determined that have a decisive impact on the considered units profitability and competitiveness compared to the popular technology based on the steam bottoming cycle. The ultimate quantity that can be compared in the calculations is the cost of 1 MWh of electricity. It should be noted that the systems analyzed herein are power plants where electricity is the only generated product. The performed calculations do not take account of any other (potential) revenues from the sale of energy origin certificates. Keywords: Gas turbine air bottoming cycle, Air bottoming cycle, Gas turbine, GT10

Effect of adoption of gas turbine in oil refinery

Energy Technology Data Exchange (ETDEWEB)

Tamai, Hiroto

1988-08-01

With progress in energy saving, and increase in automation in facilities, the dependence on electric power increases relative steam power. Further in order to reduce the production cost, the adoption of gas turbine combined cycle system, mainly aimed at power generation, is considered to be most suitable. This adoption, accompanied with the utilization of refinery offgas, dresults in a reduction in unit power generation cost, by increasing the ratio of domestic power generation. The gas turbine using deethanizing tower offgas as main fuel and butane as auxillary fuel, the combined cycle system, where steam produced from the turbine waste heat boiler drives the existing back pressure turbine, was constituted. The generator is 118 kVA in capacity. Against the maximum power demand being 16,500 kWh in the oil refinery, the obtainment of 11,000 kWh by the gas turbine and 2,500 kWh by the back pressure turbine was assured, with a considerable lowering in power to be purchased. (7 figs, 1 tab, 1 ref)

Pressure drop, steam content and turbulent cross exchange in water/steam flows

International Nuclear Information System (INIS)

Teichel, H.

1978-01-01

For describing the behaviour of two-phase flows of water and steam with the help of calculating patterns, a number of empirical correlations are required. - In this article, correlations for the friction pressure drop in water/steam flows are compared, as well as for the steam mass and the volumetric steam content with each other and with the test results on simple geometries. As the mutual effect between cooling chanels plays an important part at the longitudinal flow through bar bundles, the appertaining equations are evaluated, in addition. (orig.) 891 HP [de

Probable causes of damage of heat-exchange tubes of low-pressure-exchanges of PND-3 type and repair methods

Science.gov (United States)

Trifonov, N. N.; Esin, S. B.; Nikolaenkova, E. K.; Sukhorukov, Yu. G.; Svyatkin, F. A.; Sintsova, T. G.; Modestov, V. S.

2017-08-01

The structures of low-pressure heaters (LPH), which are installed at nuclear power plants with the K-1000-60/1500 type turbine plants are considered. It was revealed that only the PND-3 type low-pressure heaters have the damages of the heat exchange tubes. For a short operation life, the number of the damaged heat-exchange tubes of PND-3 is approximately 50 pcs for Kalinin NPP and 100-150 pcs for Balakovo NPP. The low-pressure heaters were manufactured at AO Ural Plant of Chemical Machine-Building "Uralkhimmash," OAO Taganrog Boiler-Making Works "Krasny Kotelshchik," and Vitkovice Machinery Group, but the damage nature of the heat-exchange tubes is identical for all PND-3. The damages occur in the place of passage of the heat exchange tubes through the first, the second, and the third partitions over the lower tube plate (the first path of the turbine condensate). Hydraulic shocks can be one of the possible causes of the damage of the heat-exchange tubes of PND-3. The analysis of the average thermal and dynamic loads of the tube systems of PND-1-PND-4 revealed that PND-3 by the thermal power are loaded 1.4-1.6 times and by the dynamic effects are loaded 1.8-2.0 times more than the remaining LPHs. Another possible cause of damage can be the cascaded drain of the separate into PND-4 and then through the drainage heat exchange into PND-3. An additional factor can be the structure of the condensate drainage unit. The advanced system of the heating steam flow and pumping scheme of the separate drain using the existing drainage pumps of PND-3 for K-1000-60/1500 turbine plants for Balakovo and Kalinin NPPs were proposed. The considered decisions make it possible to reduce the flow rate of the heating steam condensate from PND-3 into PND-4 and the speed of the heating steam in the tube space of PND-3 and eliminate the occurrence of hydraulic shocks and damages of the heat exchanger tubes.

A study on variations of the low cycle fatigue life of a high pressure turbine nozzle caused by inlet temperature profiles and installation conditions

Energy Technology Data Exchange (ETDEWEB)

Huh, Jae Sung; Kang, Young Seok; Rhee, Dong Ho [Aero-propulsion Research Office, Korea Aerospace Research Institute, Daejeon (Korea, Republic of); Seo, Do Young [School of Mechanical and Aerospace Engineering, Pusan National University, Busan (Korea, Republic of)

2015-11-15

High pressure components of a gas turbine engine must operate for a long life under severe conditions in order to maximize the performance and minimize the maintenance cost. Enhanced cooling design, thermal barrier coating techniques, and nickel-base superalloys have been applied for overcoming them and furthermore, material modeling, finite element analysis, statistical techniques, and etc. in design stage have been utilized widely. This article aims to evaluate the effects on the low cycle fatigue life of the high pressure turbine nozzle caused by different turbine inlet temperature profiles and installation conditions and to investigate the most favorable operating condition to the turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and its results were the input for the assessment of low cycle fatigue life at several critical zones.

A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions

Energy Technology Data Exchange (ETDEWEB)

Hur, Jae Sung; Kang, Young Seok; Rhee, Dong Ho [Korea Aerospace Research Institute, Daejeon (Korea, Republic of); Seo, Do Young [Pusan National Univ., Busan (Korea, Republic of)

2015-11-15

High pressure components of a gas turbine engine must operate for a long life under severe conditions in order to maximize the performance and minimize the maintenance cost. Enhanced cooling design, thermal barrier coating techniques, and nickel-base superalloys have been applied for overcoming them and furthermore, material modeling, finite element analysis, statistical techniques, and etc. in design stage have been utilized widely. This article aims to evaluate the effects on the low cycle fatigue life of the high pressure turbine nozzle caused by different turbine inlet temperature profiles and installation conditions and to investigate the most favorable operating condition to the turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and its results were the input for the assessment of low cycle fatigue life at several critical zones.

Research and development of ceramic gas turbine

Energy Technology Data Exchange (ETDEWEB)

Suzuki, Kazuo [National Aerospace Laboratory, Chofu-shi, Tokyo (Japan)

1993-12-31

The CO{sub 2} caused by the consumption of hydrocarbon fuel is one of the main gases which affect the global climate. In order to reduce the formation of CO{sub 2}, it is necessary to conserve energy as effectively as possible. Therefore the heat energy provided by the fuel should be utilized in multi-cascades. The energy at the high temperature should be used for the generation of electric power and the energy at low temperature could be used for making the steam and the hot water. The gas turbine is preferable for this purpose. The heat energy of exhaust gas can be reused more easily. The two systems are proposed by using the gas turbine as the high temperature stage. One is the cogeneration system and the other is the combined cycle. The former generates electric power by the gas turbine and make steam or hot water in the exhaust gas. The latter employs the gas turbine as the high temperature cycle and the steam turbine as the low temperature cycle.

Pressure effects on high temperature steam oxidation of Zircaloy-4

International Nuclear Information System (INIS)

Park, Kwangheon; Kim, Kwangpyo; Ryu, Taegeun

2000-01-01

The pressure effects on Zircaloy-4 (Zry-4) cladding in high temperature steam have been analyzed. A double layer autoclave was made for the high pressure, high temperature oxidation tests. The experimental test temperature range was 700 - 900 deg C, and pressures were 0.1 - 15 MPa. Steam partial pressure turns out to be an important one rather than total pressure. Steam pressure enhances the oxidation rate of Zry-4 exponentially. The enhancement depends on the temperature, and the maximum exists between 750 - 800 deg C. Pre-existing oxide layer decreases the enhancement about 40 - 60%. The acceleration of oxidation rate by high pressure team seems to be originated from the formation of cracks by abrupt transformation of tetragonal phase in oxide, where the un-stability of tetragonal phase comes from the reduction of surface energy by steam. (author)

Shiraz solar power plant operation with steam engine

International Nuclear Information System (INIS)

Yaghoubi, M.; Azizian, K.

2004-01-01

The present industrial developments and daily growing need of energy, as well as economical and environmental problem caused by fossil fuels consumption, resulted certain constraint for the future demand of energy. During the past two decades great attention has been made to use renewable energy for different sectors. In this regard for the first time in Iran, design and construction of a 250 K W Solar power plant in Shiraz, Iran is being carried out and it will go to operation within next year. The important elements of this power plant is an oil cycle and a steam cycle, and several studies have been done about design and operation of this power plant, both for steady state and transient conditions. For the steam cycle, initially a steam turbine was chosen and due to certain limitation it has been replaced by a steam engine. The steam engine is able to produce electricity with hot or saturated vapor at different pressures and temperatures. In this article, the effects of installing a steam engine and changing its vapor inlet pressure and also the effects of sending hot or saturated vapor to generate electricity are studied. Various cycle performance and daily electricity production are determined. The effects of oil cycle temperature on the collector field efficiency, and daily, monthly and annual amount of electricity production is calculated. Results are compared with the steam cycle output when it contains a steam turbine. It is found that with a steam engine it is possible to produce more annual electricity for certain conditions

Evaluation of steam as a potential coolant for nonbreeding blanket designs

International Nuclear Information System (INIS)

Stevens, H.C.; Misra, B.; Youngdahl, C.K.

1978-01-01

A steam-cooled nonbreeding blanket design has been developed as an evolution of the Argonne Experimental Power Reactor (EPR) studies. This blanket concept complete with maintenance considerations is to function at temperatures up to 650 0 C utilizing nickel-based alloys such as Inconel 625. Thermo-mechanical analyses were carried out in conjunction with thermal hydraulic analysis to determine coolant chennel arrangements that permit delivery of superheated steam at 500 0 C directly to a modern fossil plant-type turbine. A dual-cycle system combining a pressurized water circuit coupled with a superheated steam circuit can produce turbine plant conversion efficiencies approaching 41.5%

Tube micro-fouling, boiling and steam pressure after chemical cleaning

International Nuclear Information System (INIS)

Hu, M.H.

1998-01-01

This paper presents steam pressure trends after chemical cleaning of steam generator tubes at four plants. The paper also presents tube fouling factor that serves as an objective parameter to assess tubing boiling conditions for understanding the steam pressure trend. Available water chemistry data helps substantiate the concept of tube micro-fouling, its effect on tubing boiling, and its impact on steam pressure. All four plants experienced a first mode of decreasing steam pressure in the post-cleaning operation. After 3 to 4 months of operation, the decreasing trend stopped for three plants and then restored to a pre-cleaning value or better. The fourth plant is soil in decreasing trend after 12 months of operation. Dissolved chemicals, such as silica, titanium can precipitate on tube surface. The precipitate micro-fouling can deactivate or eliminate boiling nucleation sites. Therefore, the first phase of the post-cleaning operation suffered a decrease in steam pressure or an increase in fouling factor. It appears that micro fouling by magnetite deposit can activate or create more bubble nucleation sites. Therefore, the magnetite deposit micro-fouling results in a decrease in fouling factor, and a recovery in steam pressure. Fully understanding the boiling characteristics of the tubing at brand new, fouled and cleaned conditions requires further study of tubing surface conditions. Such study should include boiling heat transfer tests and scanning electronic microscope examination. (author)

Study on Creep Damage Model of 1Cr1Mo1/4V Steel for Turbine Rotor

International Nuclear Information System (INIS)

Choi, Woo Sung; Song, Gee Wook; Kim, Bum Shin; Chang, Sung Ho; Fleury, Eric

2011-01-01

It is well known that the dominant damage mechanisms in high-temperature steam turbine facilities such as rotor and casing are creep and fatigue damages. Even though coupling of creep and fatigue should be considered while predicting the life of turbine facilities, the remaining life of large steam turbine facilities is generally determined on the basis of creep damage because the turbines must generate stable base-load power and because they are operated at a high temperature and pressure for a long time. Almost every large steam turbine in Korea has been operated for more than 20 years and is made of steel containing various amounts of principal alloying elements nickel, chromium, molybdenum, and vanadium. In this study, creep damage model of 1Cr1Mo1/4V steel for turbine rotor is proposed and that can assess the high temperature creep life of large steam turbine facilities is proposed

75 FR 13301 - Notice of Availability of the Draft Environmental Impact Statement for the Solar Millennium...

Science.gov (United States)

2010-03-19

... a receiver tube. The row of collectors has a hydraulic drive unit with sensors to track the sun's... cooling, uses circulating water to condense low-pressure steam turbine generator exhaust steam in a shell... condenses the low-pressure steam turbine generator exhaust steam using a large array of fans that force air...

A review of helium gas turbine technology for high-temperature gas-cooled reactors

International Nuclear Information System (INIS)

No, Hee Cheon; Kim, Ji Hwan; Kim, Hyeun Min

2007-01-01

Current High-Temperature Gas-cooled Reactors (HTGRs) are based on a closed brayton cycle with helium gas as the working fluid. Thermodynamic performance of the axial-flow helium gas turbines is of critical concern as it considerably affects the overall cycle efficiency. Helium gas turbines pose some design challenges compared to steam or air turbomachinery because of the physical properties of helium and the uniqueness of the operating conditions at high pressure with low pressure ratio. This report present a review of the helium Brayton cycle experiences in Germany and in Japan. The design and availability of helium gas turbines for HTGR are also presented in this study. We have developed a new throughflow calculation code to calculate the design-point performance of helium gas turbines. Use of the method has been illustrated by applying it to the GTHTR300 reference

Velocity and pressure measurements in guide vane clearance gap of a low specific speed Francis turbine

Science.gov (United States)

Thapa, B. S.; Dahlhaug, O. G.; Thapa, B.

2016-11-01

In Francis turbine, a small clearance gap between the guide vanes and the cover plates is usually required to pivot guide vanes as a part of governing system. Deflection of cover plates and erosion of mating surfaces causes this gap to increase from its design value. The clearance gap induces the secondary flow in the distributor system. This effects the main flow at the runner inlet, which causes losses in efficiency and instability. A guide vane cascade of a low specific speed Francis turbine has been developed for experimental investigations. The test setup is able to produce similar velocity distributions at the runner inlet as that of a reference prototype turbine. The setup is designed for particle image velocimetry (PIV) measurements from the position of stay vane outlet to the position of runner inlet. In this study, velocity and pressure measurements are conducted with 2 mm clearance gap on one side of guide vane. Leakage flow is observed and measured together with pressure measurements. It is concluded that the leakage flow behaves as a jet and mixes with the main flow in cross-wise direction and forms a vortex filament. This causes non-uniform inlet flow conditions at runner blades.

Thermoeconomic analysis of an integrated multi-effect desalination thermal vapor compression (MED-TVC) system with a trigeneration system using triple-pressure HRSG

Science.gov (United States)

Ghaebi, Hadi; Abbaspour, Ghader

2018-05-01

In this research, thermoeconomic analysis of a multi-effect desalination thermal vapor compression (MED-TVC) system integrated with a trigeneration system with a gas turbine prime mover is carried out. The integrated system comprises of a compressor, a combustion chamber, a gas turbine, a triple-pressure (low, medium and high pressures) heat recovery steam generator (HRSG) system, an absorption chiller cycle (ACC), and a multi-effect desalination (MED) system. Low pressure steam produced in the HRSG is used to drive absorption chiller cycle, medium pressure is used in desalination system and high pressure superheated steam is used for heating purposes. For thermodynamic and thermoeconomic analysis of the proposed integrated system, Engineering Equation Solver (EES) is used by employing mass, energy, exergy, and cost balance equations for each component of system. The results of the modeling showed that with the new design, the exergy efficiency in the base design will increase to 57.5%. In addition, thermoeconomic analysis revealed that the net power, heating, fresh water and cooling have the highest production cost, respectively.

Process for increasing the capacity and/or energetic efficiency of pressure-intensifying stations of petroleum and natural gas pipelines

Energy Technology Data Exchange (ETDEWEB)

Belcsak, Z.; Luptak, E.; Palfalvi, G.; Vadas, Z.; Vasvari, V.; Wenzel, B.

1982-03-30

The invention is used in the field of pressure-intensifying stations of natural gas and oil pipelines. The essential character of the process according to the invention is that steam is produced in a boiler heated with the outgoing flue gas of a gas turbine driving the compressor. The steam is conducted into the steam turbine for futher driving the compressor. The main feature of the equipment according to the invention is that the ratio of the simultaneously operating gas turbines and steam turbines may vary from the equivalent to triple value, the ratio is suitably double, and the stand-by machine unit is driven always by gas turbine, separate flue gas boiler is connected to each of the gas turbines, while the boilers are equipped with supplementary and/or substituting automatic heater. Advantages of the invention are that it: reduces the self-consumption by about 1/3 rd, and improves the safety of the pressure-intensification realizable in existing pressure-intensifying stations.

Steam condensation process in a power production cycle and heat exchanger for it

International Nuclear Information System (INIS)

Tondeur, Gerard; Andro, Jean; Marjollet, Jacques; Pouderoux, Pierre.

1982-01-01

Steam condensation process in a power production cycle by expansion in turbines, characterized by the fact that this condensation is performed by the vaporization of a coolant with a vaporization temperature at atmospheric pressure lower than that of water, and that the vaporized coolant fluid is expanded in a turbine and then condensed by heat exchange with cold water being heated, while the liquefied coolant is recompressed and used for heat exchange with the steam to be condensed [fr

User's instructions for ORCENT II: a digital computer program for the analysis of steam turbine cycles supplied by light-water-cooled reactors

International Nuclear Information System (INIS)